DENSITY OF MOLTEN GLASS BY SHEO-HEN El THESIS FOR THE DEGREE OF BACHELOR OF SCIENCE IN CHEMICAL ENGINEERING COLLECE LIBERAL ARTS AND SCIENCES UNIVERSITY OF ILLINOIS 1922 ■ ■ ' i ACKN OWLEDGMEUTS ******* The writer v?ishes to take this opportunity to express his appreciation of the guidance and help that Professor E.W. Wash- bum has so kindly given. He also wishes to express his appreciation for the help given by Dr .E. IT. Bunting in the preparation of this thesis. ************* Digitized by the Internet Archive in 2015 https://archive.org/details/densityofmoltengOOIish TABLE 05’ CONTENTS Page I. INTRODUCTION 1 II . EXPERIMENTAL PART. 2 III. CALIBRATION OF THE SPRING 5 IV. CALCULATIONS... 7 V. RESULTS FROM EXPERIMENTS 9 VI. DISCUSSION 11 1 . Suggestions 13 VII . SUMMARY • 14 - 1 - DENSITY OF MOLTEN GLASS ■X-W-W X‘ k X' Ar X : 'k k '{-if -jf k )’; vif X* I. INTRODUCTION The importance of tne determination of the density of molten glass can be discussed from two aspects. First, from the purely scientific point of view, and secondly, from the practical (point of view. The art of glass making has been known since ancient times. But since then there has not Been very much advancement until rather modern times. People now-a-days know how to make glass, but the reactions in various steps during its course of manufacture are not completely known. Only little work has been done on the various properties of glass at high temperatures. No work has been done on the density of molten glasses. Thus although the art of glass manufacture is quite perfect, yet the knowledge of its underlying ! facts is still incomplete. Work of this kind will, of course, be of some value for the literature. From the practical point of view, density has a close 1 relation with viscosity, surface tension, and other physical constant By knowing the densities at high temperatures, we can figure out the coefficient of expansion at different temperatures. This work has been carried on to 600°C by C.G. Peters and C.H.Cragoe.* * J.Opt. Soc.Am.4, 105-44, 1920 - 2 - The density of molten glass is an important factor in the process of feeding the molten glass to the molds or machines for making different articles. -3- II. EXPERIMENTAL PART. The method used for the determination of the density of molten glass was to immerse a platinum sphere of known volume in tie fluid , and the loss of weight was measured . The density was then obtained by a simple process of division with a few necessary corrections. The sphere was suspended on a Jolly spring balance iwith a fine platinum wire. In order to diminish the effect of jsurface tension, which was one source of error, as much as possible, and at the same time to have the wire strong enough to nold the weight at high temperatures, wire of 0.3 mm. in diameter was used. The furnace was heated by electricity by passing current through a platinum resistance coil. As shown on the diagram, the furnace consists of a long porcelain cylinder w r ith platinum heating element wound outside. The glass pot in which the glass was melted was of similar construction, but smaller in size so that it would just fit into the furnace. One more porcelain pot a little larger than the heating pot was used to protect the latter and facilitate the task of mending in case any accident happened to the furnace. ho w the whole apparatus was put in a large fire clay cylinder containing a lot of insulating materials, such as silocel and calcined kaolin. In order to prevent radiation loss on the top, a well fitted porcelain cover was used. The cover consisted of two equal semi-circular discs with a hole in the center so that we could see what was going on during the run. The temperature was measured by a plat inum- rhodium thermocouple inserted between ^ ^ ~ 1 — ^ ■— — —— — — i the glass pot and. the heating cylinder. how the glass in small pieces was charged into the pot with the thermocouple fitted in position, and the current turned on. After the glass 136031116 quite fluid the platinum hall was inserted. Care was taken not to immerse too much of the wire beneath the surface, but just enough so that the ball was completely immersed. The temperature of the glass was raised to a little above 1400°C and icept at this temperature for a few moments in order to secure equilibrium. Then readings were ready to be taken. The distance or stretch between two definite points, A and B ( see the diagram) on the spring was read by means of a cathetometer to 0*02 mm. Headings were taken at 1200°, 1300°, and 1400° respectively. A reading was first made at 1400°, and then the furnace was coded down very slowly to 1300°C, maintained at this temperature, when another reading was taken. A similar reading was made a„t 1200°C. After this, the temperature was again raised and another set of readings obtained in order to check the first set of readings. ? A Spring i porce i ion Insu /at'ors P/ohnam boll Fire brick PI a bin um suspension wire glass pot , Platinum heating e/errjenh O l • \ • \ • « t t ^ ; > ' * i ; mil m IBjTY 1 . vviV/ 'U Molten g/ass Si/oce/ insulation X Fire c/ay cy/inoter FURNACE AND SPRING FOR THE DETERMINATION OF THE density OF MOLTEN GLASS V* v • . ■ ^\»r\v\ ,\' . V ' :■> <\f. \v,\ y.,. hxrt V v: f. . t>\c , rA'WW. \ S> 1 ? Ws V Vo ^ ^ ', iV-A. - ' V wi . A'Av,' -\ . v z<'\^ *\VV»$V\ v • -V ’•- / oo?/ 000/ 00‘S 009 00^/ __ oo? . 200 ~ 400 goo goo /ooo /200 /4oo 1200 1250 BOO /J50 !*oo /450 -11 - VI. DISCUSSION. Accuracy of the Res ult.- The results do not show much uniformity in the amount of expansion from room temperature to 1400°C nor do they show any indication of the relation "between the composition of the glass and the amount of expansion. The dupli- cates run f or a few samples only check to the second place after the decimal. small errors are unavoidable in making readings of temperature and elongation. Dissolved gases in glass have considerable effect upon the experiment. This difficulty, however, could be overcome by putting the molten glass under vacuum so as to lift the gas out of the mass. But another source of gas buble may arise from the decomposition or volatilization of certain components of the glass. This is shown by an experiment with lead flint glass. The density of the lead flint glass was determined. When the temperature reached 1300 °C , gas bubbles began to appear, and as the temperature went up more gas bubbles appeared. At the same time the platinum ball was raised up considerably. This probably was due to the gas bubbles adhering to the ball and tending to rise up to the surface. As the temperature coded down again, the ga.s bubbles disappeared gradually until at 1200°C no more bubbles were visible. This phenomenon perhaps was due to the vaporization of arsenic compounds at high temperature. Difficulties of this kind may not be a-le to be overcome without changing the composition of the glass. Still another source of gas bubbles may be due to the excluded gases - . - 12 - in platinum escaping at high temperature. In high silica glasses the melting range is so high that the glass is still very viscous at 1200°C or 1300°C* and it is no doubt difficult to obtain reliable measurements under these circumstances. For these reasons it is not expected that the results are very accurate. Since the duplicates of a few samples check to the second place after the decimal, the third place after the decimal shown in the table is not of much value. Glasses No. 4 and No. 16 show a peculiar phenomenon, i.e., as the temperature goes up the density goes up also. A duplicate was run on glass No. 16 and the readings check fairly well. The temperature density curve of glass No. 16 shows a maximum at 1380®C. This may be due to certain errors, but since the two runs check it is not likely that any errors made are merely coin- cident. Whether or not glasses do have this property needs further investigation. Jaeger in Holland used a balance suspended over the fur- nace in determining the density of molten salts. The platinum ball was suspended f r an the bottom of the pan, the other arrangements being similar to those described above. This method may take longer time to get equilibrium. The spring suspension method has the advantage of simplicity and ease of manipulation. The sources of error due to any effect tending to alter the amount of elongation from the normal value can be eliminated by immediate checking after each run. Tne disadvantage of this method is that if the two telescopes are not set quite parallel, e. small angle will maxe considerable error in the result. 13 - Suggestions ; - Evacuate every glass before each experi- ment. Keep the molten glass at a certain temperature long enough in order to secure equilibrium before a reading is taken. Run the temperature up and down through the range at least twice in order to see if the readings check. Lastly take good care in leveling the two telescopes so that they are exactly parallel. In this way readings checking to the third place after the decimal might be obtained. . - 14 - VII. SUMMARY (a) The range of expansion of different soda-lime glass from room temperature to 1400°C is from 2.49$ to 14.8$. (b) The errors in the experiment are mostly due to the behavior of the glass at high temperature and can be removed by evacuating the glass and by prolonged heating. (c) Whether or not the molten density has a maximum point of density needs further investigation.