» ■, \ \ \ \ 1 .US213( Power)* FOREST PRODUCTS LABORATORY t FOREST SERVICE U. S. DEPARTMENT OF AGRICULTURE SMALL SAWMILL IMPROVEMENT PRACTICAL POINTERS TO FIELD AGENCIES Summary of TESTS ON POWER USED ON INSERT-POINT CIRCULAR IIEADSAVfS The users of insert-point circular headsaws are guided by saw manufacturers plus their own experience in selecting headsaws of the diameter, gage, style, and number of teeth, width of bits, operable speeds, and probable horsepower requirements suited to their needs. A series of tests has been made by the Forest Products Laboratory for the purpose of relating this guidance to defi- nitely measurable effects. The forces used in sawing were determined by use of recording instruments, and could readily be converted in terms of horse- power where desired. The test results of direct interest to saw users follow: 1. Dull teeth required 8 percent more horsepower than did sharp teeth. 2. A saw having a wobble of the rim or teeth and holders out of line so as to score the board face with definite ridge and groove pattern used 11 percent or more horsepower than did a smooth cutting saw. These observations emphasize the handicap in using a dull saw or one that visibly scores the cut faces. 3. The horsepower required varied directly with the diameter, a 5-foot diameter saw requiring l/p more horsepower than a U-foot diameter saw. This further substantiates the use of a saw no larger than required to reach through the largest logs encountered. U. The horsepower increased with the number of teeth (2-1/2 style) by approxi- mately 1 percent for each additional tooth. 5. The E stjrle tooth required 6-1/2 percent more horsepower than the No. 3 style, each saw with LO teeth; the 2-1/2 style with L8 teeth required 38 per- cent more horsepower than the No* 3 style with LO teeth. Other styles were not tested. It seems probable that style is less important than number of teeth and that in increasing the number of teeth th o hnr^fipnv'pr requirem ents are increased. •»■..,,. , ._ „ HUME LIBRARY 6. On an 8-gage saw having shanks of a maximum thickness of 0.20^ inch (13/6L inch full) bits 7/32 inch in width were inad< quate, 8/^2 inch requin the least horsepower, 9/32 inch used \\Z percent, anc 10/32 M£ttth«Ji*s4<$ 725 P e r cent more horsepower than did the 8/32 inch bits, 'his indicates the desir 1- bility of using the narrowest bits that permit ef f i< lent saw operation, ■•r.i 1.0. ■ o,.,v. of Florida 7. An increase in horsepower developed when g 11 " 1 "* ^ + <*~™**™*- ^v.^-r] n^'j ed with sawdust. Overloading developed when the gullet area was less than 2.$ the wood area for oak and ash, or 2 # U for Douglas-fir. Overloading was not perceptible when these relationships were 2.3 for cheny, 2.2 for bass^ood, elm, and cottonwood, and 2.1 for soft maple. As mills install higher capacity Rept. No. R899-26 -1- t Maintained at Madison, Wisconsin in cooperation with the University of Wisconsin •See outline in Small Sawmill Improvement Working Plan, March 1930, for explanation of indexing system proposed power units, the capacity of the gullet to chamber sawdust properly places a ceiling on feed rates and disqualifies saws having relatively small gullets. 8. Excluding the horsepower used to run the machinery, the horsepov r er con- sumed by cutting was proportionately less as speed increased* It increased directly with the rate of feed at rates of fewer than 16 teeth per inch and directly with the cutting depth, and density (specific gravity) of the wood. Tables 1, 2, and 3 give definite measurements of the effects of saw speeds, feed rates, cutting depths, and wood densities. The average densities (specific gravity) for species when green are given in the reference listed. The tests upon which the tables are based were made with a saw I46 inches in diameter having UO B-style teeth with bits 9/32 inch in width. Contributed by: C. J. Telford, Small-mill Specialist Forest Products Laboratory- Madison £, Wisconsin March 19h9 Rept. No. R899-26 -2- Table 1. — Cutting ho rsepowe r exclusive of m achine loss horsc pover— (Speed of saw = 300 r.p.m. ) Bite per : Carriage feed : Specific Depth ( jf cut — inches tooth : for a i;0- : gravity^ : tooth saw : 10 : 12 : 1U : 16 1 Inch : Ft. per rain. ! !!£. : Hp_. j Hp_. Hp_. : [p. 0.03 i 30 i 0.3 ! i.u I i*.i : 6.8 I 9.5 . 12.3 •Oii i 1-0 : .3 2.0 : U.8 : 7.7 10.5 13. 1* .06 s 60 : .3 : 3.1 : 6.1 : 9.2 12.2 . 15.3 .06 ; 80 : .3 Jul : 7.3 : 10.5 ! 13. C ! 17.0 .10 : 100 > • j : 5.1 : 8.5 : 11.9 \ 15.3 : 18.7 .12 : 120 6.1 ! 9.7 : 13.3 : 16.9 : 20. k .13 : 130 s .3 6.6 10.2 . 13.9 17.5 . 21.2 .03 : 30 i .h ; 3.6 ! 6.7 : 9.9 13.0 16.2 .01; ! : U0 ! .1* 1 5.1 i 8.5 : 12.0 : 15.U . 13.9 ,06 : 60 : ,1* i 8.0 12.0 : 16.1 : 20.1 : 21*. 2 .08 i 80 : .h : 10.5 l5.o : 19.6 : 2h.l : 28.7 .10 100 : .1* > 13.0 i 18.0 : 23.1 : 28.1 : 33.2 .12 : 120 ; .1* : 21.0 : 26.6 32.1 • 37.7 .13 130 : .U : 16. ! : 22.6 : 28. h : 3U.2 : 1*0.0 .03 ■ 30 .5 ! 5.8 ; 9.h 13.0 16.6 20.2 .01* : ho .5 i 8.1 11.9 : 15.7 19.5 23.3 .06 ! 60 s .5 : 12 . 8 • 17. ' 22.8 27.8 . 32.8 .08 i 80 i i .5 : 16.S 22.7 2 jo 3U.3 1*0.1 .10 : 100 ; .5 : 20.? : 27.5 3U.1 U0.7 1*7.1* .12 ! 120 ! .5 : 25.0 : 32. h 39.9 1*7.3 51*. 8 .13 : 130 ; .5 : 27.1 ! 3U.9 : U2.8 50.6 • 56.5 •03 I 30 i .6 i 8.0 \ 12.0 16.1 20.1 21*. 2 • 0U : 1*0 : .6 j 11.2 i 15.9 i 20,6 : 25.3 29.9 .06 i 60 i . .6 ; 17.6 : 23.5 29.5 s 35.h 1 1*1.1* .08 i 60 : .6 i 23.2 ! 30.3 37. 1* ■ hh.5 : 51.5 .10 : 100 i .6 : 28.8 ; 37.0 • 1*5.2 : 53. h : 61, .12 : 120 ! .6 : 3U.2* : 1*3.7 53.1 62. h : 71.8 .13 ! 130 : .6 j 37.3 : 1*7.2 57.1 67.O 76.9 .03 ! 30 1 .65 ! 9.1 13.3 17.6 21. C : 26.1 .01* : 1*0 i .65 j 12.o ; 17.8 : 22.8 : 27.8 32,8 .06 : 60 j .65 : 20.0 : 29.3 38.6 i 1*7.9 : 57.3 .08 j 80 j .65 j 26.1* i 36.2 1*6.0 ! 5$.i ! oS.$ .10 j 100 ! .65 : 32.8 ; 1*3.0 . 53.2 : 63. h '. 13.1 .12 ; 120 ! .65 : 39.2 ! 1*9.9 : 60.6 : 71.3 : 81.9 .13 1 130 i .65 i li2.U : 53.3 i 614.2 s 75.1 1 86.1 -Add idling horsepower = 1*.1*3 horsepower; add 2 horsepower for carriage pull on the saw. 2 —Use specific gravities for oven-drj material based on volurae at tine of test as given in U.S. Department of Agriculture Tech. Hull. No. 1*79. Kept. No. R399-26 Table 2 . — Cutting horsepower exclusive of machine loss ho rs epower- (Speed of saw = 1*50 r.p.m. ) Bite per i Carriage feed : Specific Depth of cut — inches tooth : for a 1*0- i tooth saw : gravity^. t- \S\J U - I : 10 : 12 : Hi s 16 : 13 Inch ' Ft. per min. ! Hp_. ! I H£. : Ho. ' Hp_. Hj>. C.03 ! h$ . 0.3 ! 1.8 ! 5.5 : 9.3 13.0 16. 8 .01; : 60 ! .3 : 2.6 : 6.5 : 10. a 1U*3 18.3 .06 ! 90 : .3 : U.U : 8.7 : 13.0 17.2 21.5 .08 ; 120 : .3 : 5.8 : 10.3 1U.9 . 19. 1* 21*. .10 : 150 \ .3 1 7.2 : 12.0 ; 16.8 : 21.6 26.5 .12 : 150 .3 . 8.6 1 13.7 : 18.8 : 23.9 . 29. c .13 195 1 : .3 : 9.3 : 11*. 5 : 19.8 ! 25.0 30.3 .03 : U5 ,u ! U.6 ! 8.9 , 13.2 17.5 21.9 .01* ! 60 i .1* i 6.7 . ll.l* : 16.2 i 20.9 25.7 .06 : 90 i .1* 11.1 i 16.7 : 22.3 : 27.9 : 33.6 .08 : 120 : .1* Hi. 6 20.9 . 27.3 33.6 1*0.0 .10 : 1^0 ! .It 18.1 : 25.2 1 32.3 : 39.3 : lt6.li .12 : 180 : .h ! 21.6 s 29. h 1 37.2 : U5.0 • 52.8 .13 : 195 ' .h i 23.5 31.6 : 39.7 : 1*7.8 crcr .03 I u5 ! .5 7.3 12.1 17.0 : 21.8 26.7 .01* : 60 j .5 1 10.7 1 16.2 : 21.8 : 27.3 ; 32.9 .06 : 90 : .5 : 17.8 . 3ii.7 31.7 : 38.6 1*5.6 .08 : 120 ; .5 23.5 31.6 39.7 147.8 55.9 .10 : 150 : .5 J 29.2 38.li. 1 1*7.7 . 56.9 66.2 .12 : 180 : 3h.9 • 1*5.3 : 55.7 : 66.1 76.5 .13 i 195 'J .5 37.8 . 1*8.7 . 59.7 70.6 ; 81.6 .03 : h$ ! .6 ; 10.1 ! 15.5 20.9 ' 26.3 31.8 .01; : 60 : .6 1 11*. 7 21.0 . 27. h 33.7 U0.1 .06 : 90 : .6 21;. 6 32.9 1 U.2 U9.5 57.9 .08 ; 120 : .6 j 32.5 U2.li 52.3 62.2 72.1 .10 : 150 : .6 : l*o.l* 51.8 63.3 7U.7 86.2 .12 : 180 : .6 1*8.2 , 61.2 7U.2 87.2 100.3 .13 : 195 1 .6 52.1 65.9 . 79.7 93-5 107.1* .03 i h$ ! .65 I 11.5 1 17.2 22.9 28.6 3U.3 .01| : 60 ! .65 : 16.8 23.5 30.3 37.0 1*3.8 ,06 i 90 : .65 25.0 37.0 i I46.O : 55.0 : 61*. .08 ; 120 : .65 36.9 U7.7 i 58.5 : 69.3 80.1 .10 : 150 : : .65 1*5.8 • 58.U ! 71.0 O.6 : 96.1 .12 : 180 : .65 5U.7 69.0 : 83.14 : 97.7 : 112.1 .13 I 195 .65 i 59.2 . 7U.U 1 89.7 ! 10U.9 : 120.2 —Add idling horsepower = 6.61* pull on the saw. 2 "Use specific gravities for oven as given in U. 5. Department Kept. No. R899-26 horsepo- er; add 3 horsepower for carriage -dry material based on volume of Agriculture Tech. Bull. L'o. at time of test U79. Table 3 »— ■Cutting horsepowur exclusive of machine loss horsepower— (Speed of saw = 600 r .p.m.) Bite per : Carriage feed : Specific Depth of cut — inches tooth : for a 1*0- : gravity^ J tooth saw s 10 12 Hi ; 16 18 Inch : Ft. per min. • : Hp_. ; Ho. Hp. : Hp_. Eg. 0.03 : 60 i 0.3 : 1.9 i 6.5 : 11.1 S 15.7 : 20.2 •01* : 80 ! .3 : 3.0 : 7.8 : 12.6 : 17.ii : 22.2 .06 t 120 i .3 : 5.U : 10.7 : 16.0 : 21.3 : 26.5 .08 t 160 : .3 \ 7.1 : 12.7 i 18.3 : 23.9 : 29.6 .10 5 200 ; .3 : 8.8 : lh. 6 : 20. G : 26.7 : 32.7 .12 : 2U0 ! .3 i 10.5 16.8 23.1 : 29.il 35.8 ,13 s 260 i t : .3 : ll.U 17.9 2li.li : 30.9 37.3 .03 t i \ 60 .h \ h.9 I 10.1 : 15.3 : 20.5 25.6 .024 I 80 ! 7.7 : 13. U J 19.2 : 2U.9 . 30.7 .06 5 120 j • 4 i 13.7 : 20.6 : 27.6 : 3U.5 : ia. 5 .08 ! 160 : .u 16.1 : 25.9 : 33.7 i 1*1.5 : i 1*9.3 .10 I 200 i .1* : 22.5 : 31.1 : 39.6 : Ji-8.1i i 57.1 .12 ! 21*0 : 1, • 4 26.9 : 36.1* : 1*5.9 : 55.1* 65.0 .13 ! 260 ; .h 29.0 : 39. C : 19.0 . 59.0 ; 69.0 .03 \ 60 i • 5 1 7.8 ! 13.5 : 19.3 ! 25.0 ■ 30.8 •Oli : 80 i .5 i 12.3 : 18.9 : 25.6 i 32.2 : 38.9 .06 : 120 ; .5 i 22.0 : 30.6 ! 39.2 1*7.6 : 56.1* .08 ! : 160 j 29.0 : 39.0 : 1*9.0 ! 59.0 ! 69.0 .10 : 200 : .5 i 35.0 : 1*7. U i 58.8 i 70.2 : 81. 6 .12 i 21*0 : • 5 ! 1*3.0 : 55.6 i 68.6 i 81. 1* : 9U.3 .13 i 4 ! 260 ! .5 i 1*6.6 i 60.1 : 73.6 - 87 . 1 : 100.7 .03 i i I 60 : .6 1 10.8 : 17.1 i 23.5 ! 29.0 i 36.2 .01* ! 80 : .6 ! 17.0 : 2h.6 i 32.2 39. C s 1*7.1* .06 ! 120 ; .6 : 30. U : hO. 7 : 51.0 i 61.3 : 71.5 .08 i 160 ; .6 : 1*0.1 : 52.3 i 6U.5 . 76.7 : 88.9 .10 ! 200 ! .6 : 1*9.6 i 63.9 i 78.0 92.1 : 106.3 .12 : 21*0 : .6 : 59.5 s 75.5 i 91.6 107.6 : 123.7 .13 : 260 : .6 6U.3 i 81.3 : 98.1* 115. ii : 132.5 .03 i 60 i .65 ! 12.3 : 18.9 : 25.6 \ 32.2 : 38.9 '.Oli : : 80 : .'-5 : 19. h i 27»5 : 35.6 ; 1*3.7 : 51.7 .06 i ! 120 ! .65 1 3);.5 i 1*5.6 i 56.7 : 67.8 : 78.9 .08 i i 160 : .65 : h$.$ i 53.8 ; 72.1 : 85.1: : 98.7 .10 ! I 200 : .65 : 56.5 : 72.0 : 87.5 i 103.0 : 118.6 .12 ! : 21*0 j .65 : 67.5 : 65.2 : 102.9 : 120.6 j 138.1* r- •«. < 260 ; .65 : 73.1 : 91.9 : 110.7 : 129.5 J 11*8.1* -Add idling horsepower = 6,85; add 1* horsepower as maximum for carriage pull on the saw. 2 —Use specific gravities for oven-dry material based on volume at time of test as given in U. S. Department of Agriculture Tech. Bull. No. 1*79. Rept. No. R899-26 UNIVERSITY OF FLOR'D* mmg& 3 1262 08926 8543 -• -. -