tfAW 70? /&?7 Columbia ersitp intljeCttpflfitagork College of $i)j>8(tctana anb burgeon* Hibrarp N -W Digitized by the Internet Archive in 2010 with funding from Columbia University Libraries http://www.archive.org/details/practicaltreatisOOrich Gould and Pyle's Cyclopedia of Practical Medicine and Surgery Illustrated* One Volume With 74 Special Contributors A Concise Reference Handbook (Alphabetically Arranged) of Medicine, Surgery, Obstetrics, Materia Medica, Therapeutics, and the various specialties, with Particular Reference to Diagnosis and Treat- ment. Compiled under the Editorial Supervision of Drs. George M. Gould and W. L. Pyle. With many Illustrations. Large Square 8vo. To corre- spond with Gould's " Illustrated Dictionary." Full Sheep or y 2 Dark-Green Leather, net, $10.00 With Thumb Index, net, $11.00 Half Russia, Thumb Index, net, $12.00 The great success of Dr. Gould's " Illustrated Diction- ary of Medicine " suggested the preparation of this com- panion volume, which should be the same trustworthy handbook in the broad field of general medical infor- mation that the Dictionary is in the more special one of the explanation of words and the statement of facts. The seventy-four special contributors — the names of whom are given in our special circular — have been selected from all parts of the country in accordance with their fitness for treating special subjects about which they may be considered expert authorities. They are all men of promi- nence, teachers, investigators, and writers of experience, who give to the book a character unequaled by any other work of the kind. A Special Circular with Detail Description of Con- tents, Press Notices, etc., sent free upon application P. BLAKISTON'S SON & CO., :: Publishers PRACTICAL TREATISE MECHANICAL DENTISTRY BY JOSEPH RICHARDSON, M.D., D.D.S. LATE PROFESSOR OF THE PRINCIPLES OF PROSTHETIC DENTISTRY IN THE INDIANA DENTAL COLLEGE, ETC., ETC. SEVENTH EDITION REVISED, ENLARGED, AND EDITED BY GEORGE W. WARREN, A.M., D.D.S. PROFESSOR OF CLINICAL DENTISTRY AND ORAL SURGERY; CHIEF OF THE CLINICAL STAFF, PENNSYLVANIA COLLEGE OF DENTAL SURGERY, PHILADELPHIA; AUTHOR OF "A COMPEND ON DENTAL PATHOLOGY AND DENTAL MEDICINE," AND " A COMPEND OF DENTAL PROSTHESIS AND METALLURGY'." WITH SIX HUNDRED AND NINETY-ONE ILLUSTRATIONS MANY OF WHICH ARE FROM NEW AND ORIGINAL DRAWINGS PHILADELPHIA P. BLAKISTON'S SON & CO. IOI2 WALNUT STREET I9O3 Entered according to Act of Congress, in the year 1897, by P. BLAKISTON, SON & CO., In the Office of the Librarian of Congress, at Washington, D. C. JbJft I « / Q Co THE MEMORY OF THE LATE JAMES TAYLOR, M.D., D.D.S., FORMERLY EMERITUS PROFESSOR OF THE INSTITUTES OF DENTAL SCIENCE IN THE OHIO COLLEGE OF DENTAL SURGERY, ACKNOWLEDGMENT OF PROFESSIONAL EMINENCE AND PRIVATE WORTH, Ctyis Volumt ts gratefullg inscrffieo, BY HIS FORMER PUPIL, THE AUTHOR. NOTE. In preparing the seventh edition of this work, the editor's effort has been to make it preeminently practical as a text-book for students, and a guide for young practitioners, — an exponent of the present status of dental prosthesis. Much of the text has been rewritten; three new chapters, new appliances, and systems have been introduced; while useless methods and obsolete theories have been eliminated, thus keeping the dimensions of the book convenient and compact. The editor desires to acknowledge his indebtedness to the writ- ings of Professors Wilbur F. Litch, C. J. Essig, L. P. Haskell, and Drs. George Evans, James W. White, Eben F. Flagg, John Allen, Theo. F. Chupein, and others. Geo. W. Warren. Philadelphia, April, 1897. PREFACE TO FIFTH EDITION. The demand for a fifth edition of the present work, following •closely upon the publication of the one immediately preceding, affords gratifying assurance of the profession's recognition of the treatise as a trustworthy exponent of the present status of pros- thetic dentistry as illustrated in the practice and teachings of its representative members. Not less obviously does it furnish proof of an increasing inter- est in a department of dental practice that has amply vindicated its claim to rank as a conservative branch of the healing art; a dis- tinction due, in large part, to the introduction and growth of more or less perfected systems of root-crowning and bridge dentures — systems involving processes of repair and methods of curative treat- ment that do not suffer by comparison with those practised at the chair in the important work of restoring to usefulness organs whose natural functions have been impaired or wholly subverted by the ravages of decay. It is a suggestive fact, commended to the consideration of those -who characterize prosthetic dentistry as essentially " mechanical," and who seek to disparage the professional and scientific qualifica- tions necessary to success in this department, that the results achieved by the conservative methods alluded to have been reached only through a critical study of tooth-structure and function, a familiar acquaintance with pathological conditions associated with diseased teeth and implicated tissues, a comprehensive knowledge •of the curative resources of dental therapeutics, a broad and intelli- gent apprehension of principles underlying mechanical devices, and a marvelous development of ingenuity and manipulative skill. For obvious reasons, therefore, large space is given to the con- sideration of these systems of crown replacement, the value and importance of which command, at this time, general and deserved recognition. Subjected to the crucial tests of time, and amenable X PREFACE TO FIFTH EDITION. to the inexorable verdict of experience, many of them, doubtless, will at no distant day take their place " down among the dead men," while others, in obedience to the operation of laws that de- termine the " survival of the fittest," will live and take a fixed place among other humane devices that have proved lasting benefactions to mankind. Without indicating specifically the supplemental contributions incorporated in this edition, it will be sufficient to state that the work has been materially enriched by the introduction of special methods of substitution, and various laboratory appliances, so con- spicuously meritorious that they may properly be said to mark an era in the development of prosthetic practice. Joseph Richardson. Terre Haute, Ind. CONTENTS. PAGE. Dedication, v Editor's Note, vii Preface, ix Introduction, 17 CHAPTER I. Fuels, - 22-30 Liquid Fuels ; Solid Fuels ; Gaseous Fuels. CHAPTER II. Appliances used in the Generation and Application of Heat, 31-67 Lamps ; Burners ; Blowpipes ; Supports ; Furnaces ; Heaters ; Crucibles ; Principles of Soldering. CHAPTER III. Metals Employed in Dental Laboratory Operations, 68-73 Gold, Properties of; Properties of Particular Alloys of Gold. CHAPTER IV. Refining Gold, Elements Employed, etc., 74-79 CHAPTER V. Alloys of Gold for Dental Purposes, 80-88 Formulas for Gold Plate used as a Base for Artificial Dentures ; Clasps, Wire, Stays or Backings, Metal Pins, etc. ; Gold Solders, Formulas for ; Method of Reducing Gold to a Lower or Raising to a Higher Standard of Fineness, and of Determining the Carat of any given Alloy. CHAPTER VI. Method of Converting Gold Alloys into the Required Forms for Dental Purposes, 89-97 Thickness of Gold Plate Required as a Base for Artificial Dentures, Clasps, Backings, etc. ; Reduction of Gold Solders into Proper Form for Use ; Method of Obtaining Gold Wire, Constructing Spiral Springs, etc. xi Xll CONTENTS. CHAPTER VII. page. Silver, General Properties of, Alloys of, Refining Alloys of, etc.,. . . 98-102 Reduction of Silver to Required Forms for Dental Purposes ; Formulas for Silver Solders. CHAPTER VIII. Platinum, Platinoid Metals, and their Alloys, 103-106 CHAPTER IX. Aluminium, General Properties and Alloys of, 1 07-1 10 CHAPTER X. Copper, Zinc, Lead, Tin, Antimony, and Bismuth, and their Alloys,. 111-116 CHAPTER XI. General Properties of Alloys, and their Treatment and Behavior in the Process of Compounding, 11 7-1 19 CHAPTER XII. Treatment of the Mouth Preparatory to the Insertion of Artificial Dentures, and Time Necessary to Elapse After the Extrac- tion of the Teeth Before Inserting Artificial Dentures,.... 120-125 CHAPTER XIII. Materials, Appliances, and Methods Employed in Obtaining Impres- sions of the Mouth 126-147 CHAPTER XIV. Plaster Models, and Manner of Obtaining Same, 148-155 CHAPTER XV. Metallic Dies and Counter-Dies ; Manner of Obtaining ; Essential Properties, etc., 1 56-1 77 CHAPTER XVI. Partial Dentures Retained in the Mouth by Means of Clasps At- tached to the Natural Teeth, 178-197 Remarks on the Use of Clasps ; The Teeth most Suitable for Clasp- ing ; Separation of the Teeth for the Reception of Clasps ; Modi- fications in the Form of Clasps ; Modifications in the Form of Plates for Partial Dentures Supported by Clasps ; Swaging or Stamping the Plate, etc. CHAPTER XVII. Partial Dentures Supported in the Mouth by Atmospheric Pres- sure or Adhesion ; Modifications in the Form of the Base, etc 198-201 CONTENTS. Xlll CHAPTER XVIII. page, Method of Obtaining an Antagonizing Model for Partial Dentures ; Selecting, Arranging, and Antagonizing the Teeth ; Investing, Adjusting Stays, Soldering, etc., • • • 202-212 CHAPTER XIX. Entire Dentures, 213-232 A Consideration of the Principles and Attendant Phenomena In- volved in the Application of the Forces Utilized as a Means of Attachment; Esthetic Requirements in the Selection and Ar- rangement of the Teeth of Replacement; The Four Basal Tem- peraments and their General Indications ; The Teeth as Indicated by Temperament; Temperament in Relation to the Teeth. CHAPTER XX. Entire Dentures Attached to a Swaged Metallic Plate Base, 233-257 CHAPTER XXI. Manufacture of Porcelain Teeth, 258-263 CHAPTER XXII. " Continuous-Gum " Dentures, 264-280 CHAPTER XXIII. Rubber or Vulcanite Base, 281-326 CHAPTER XXIV. Celluloid Base, 3 2 7~353 CHAPTER XXV. Attaching Porcelain Teeth to a Metallic Base with Rubber or Cel- luloid, 354-36i CHAPTER XXVI. Cast Metal Base, 362-372 CHAPTER XXVII. Defects of the Palatal Organs and their Treatment by Artificial Means, 373-399 CHAPTER XXVIII. Appliances for the Correction of Fractured Maxillje (Interdental Splints), 400-433 XIV CONTENTS. CHAPTER XXIX. PAGE . Appliances for the Correction of Dental Irregularities, 434-473 CHAPTER XXX. Artificial Crowns, 474-55 1 CHAPTER XXXI. Bridge Dentures, . . . 552-654 CHAPTER XXXII. Electricity, and its Application in Dental Mechanics, 655-670 A TREATISE MECHANICAL DENTISTRY. INTRODUCTION. Before entering upon a detailed account of the agencies, pro- cesses, and methods appertaining to the department of dental practice to which this work relates, some general reflections may not be inappropriate. It is not the purpose of the writer to unduly magnify the claims of prosthetic dentistry upon the regard and consideration of the profession. A just estimate of the nature of its requirements, and the results contemplated in its practice, as well as the abundance and sufficiency of its resources in the accomplishment of its high and humane purposes, will, it is believed, amply vindicate its im- portance, its possibilities, and its beneficence as a department of practical dentistry having intimate relation to the necessities of the unfortunate. The untimely or premature loss of the natural teeth may be ascribed to a number of diverse causes. Multitudes are lost in consequence of abuse or neglect, or the dread of pain so com- monly associated with the means employed in their preservation ; many from unavoidable accident ; and countless numbers are sac- rificed through the incompetency and dishonesty of ignorant and unscrupulous operators who, in one guise or another, infest and prey upon communities. Nor can we exclude from this list of causes another source of loss which, by implication, declares the impotence of the pro- fession's curative resources in the absolute conservation of these 2 jy 1 8 MECHANICAL DENTISTRY. important organs. Whatever sense of humiliation may attend the statement, it is nevertheless true that the highest attainable skill directed to the permanent preservation of the natural teeth must, in the very nature of things, often prove inadequate and abortive, for no proposition is more broadly or more generally recognized by intelligent practitioners than that conservative practice has its limitations growing out of conditions associated with individual organisms and environments wholly beyond the control of the operator. Whatever triumphs (and they are many and conspicu- ous) modern conservative dentistry may have achieved in the way of narrowing the field of prosthetic practice, the prophecy, born of hope, that the time will come when the utmost resources of human skill will, in respect of the teeth, be able to exempt mankind wholly from the penalties of transgressed law, is as Utopian and delusive as the faith that prophylactic or preventive medicine will ultimately eradicate every form of disease that at present afflicts mankind. They are alike the dreams of enthusiasts and vision- aries. Physical infirmity, in one form or another, is the heritage of the race, and human skill, however well directed or conscientiously and intelligently administered, can do little more than mitigate the "pains and penalties" of the primal curse that rests upon all. It is the peculiar and distinctive prerogative of prosthetic den- tistry to devise and perfect means for the amelioration of the con- dition of those who, from whatever cause, have suffered one of the gravest forms of mutilation in the loss of organs so essential to the healthful performance of many important functions. In this spe- cial field of humane endeavor the highest order of qualification is imperatively demanded for the complete fulfilment of its diversi- fied and complex requirements. No one can be said to be properly equipped for its duties who has not a more or less familiar ac- quaintance with such of the several branches of Physics and Natural Philosophy as relate in any manner to his special work, while an exact knowledge of the Anatomy, Physiology, and Path- ology of the tissues or structures in any way related to the substi- tute is absolutely indispensable. Added to such qualifications is the essential requirement of the highest order of manipulative skill. But beyond all these qualifications, and supplementing them, is that art culture which is the crown and inspiration of all perfect work in every form of substitution, and without which the INTRODUCTION. 19 best results of mere handcraft are, in the main, but little better than libels and caricatures. In no other department of practical dentis- try is the art instinct so strongly appealed to, or so imperiously demanded as a condition of the highest success. Dr. Eben M. Flagg, in an essay on Dental Art, very aptly says: "There is an element which enters into the conception and execution of every branch of our labor, and more or less forms part of every opera- tion that we are called upon to make, be it surgical, operative, or prosthetic. This element lightens our drudgery, enlarges our souls, gives individuality to our work, and brings satisfaction to ourselves that fully repays the time spent in fulfilling its require- ments. It was born with our race, and has inseparably accompa- nied every movement that has brought comfort and happiness to man. It has contributed its share toward raising the physician from a mere 'bleeding, physicking, leeching' animal, to the posi- tion he occupies to-day, and has shown the mechanic and inventor that, if he would be great, he must be more than an artisan ; he must be an artist. This element — the element of art — whenever it enters the field of human life, has for its function to finish and render attractive the hard labor that preceded it. Thus, we do not find it in its full manifestation except in those departments of labor which have attained scientific certainty." Among the unnumbered millions of human beings who have .peopled the earth since the dawn of time, it may be affirmed that no two have been created with faces exactly alike. There is the same aggregate of features, and a pervading general resemblance of one person to another, but there will be found as infinite a multi- plication of distinct shades of facial expression as there are human faces, and each separate shade of expression characteristic of each one, and distinguishing him or her from all others, constitutes fa- cial individuality. Each separate feature — as the eye, the nose, the mouth, the teeth, facial contour, complexion, temperament, etc. — contributes to this individuality, and no one special feature more, perhaps, than the teeth. There are few more repulsive deformities than those inflicted by the loss of these organs, and none more fa- tal to the habitual and characteristic expression of the individual. It is the special mission, as it is the first and highest duty, of the dentist to preserve this individuality intact, and an equally impera- tive duty to restore it as perfectly as possible when impaired. To 20 MECHANICAL DENTISTRY. fulfil, in the most perfect manner possible, this most difficult of all the requirements of prosthetic practice implies an art culture that is competent to interpret the distinct play of features asso- ciated with individual physiognomies, to differentiate individual temperaments, and make available the sculptor's and painter's perceptions of the subtle harmonies of form and color. To the failure or inability to properly comprehend the practical import or significance of individual characteristics, so far as they find expression in the teeth, and the consequent failure to con- form our methods of replacement to the imperative requirements of art, may be fairly ascribed the deserved reproach into which prosthetic practice has fallen, and not, as is generally charged, to the employment of any particular material or methods concerned in the mechanical execution of the work. There is no material classed among the so-called "cheap bases" that does not embody art possibilities far beyond what is being continually illustrated in general practice. Unquestionably they are not the best for the purpose, but they may be greatly en- hanced in value, and rendered more deserving of professional favor, if utilized in conformity with the esthetic requirements im- peratively demanded in all forms of substitution. There is an ethical phase of this subject which must enter as an element into the profession's estimate of the suitableness of these inferior forms of replacement — a question of obligation and re- . sponsibility involving a problem the solution of which should be attempted without unreasonable prejudice or unjust discrimina- tion so far as materials and methods are concerned. There are multitudes in every community who, though not in indigent cir- cumstances, are unable to secure expensive services without great hardship, and other multitudes who perforce must suffer lasting harm and prolonged deformity on the same terms. Dentistry, like Medicine, is professedly a humane calling, and it would be well to consider whether the afflicted have not just claims upon the pro- fession's resources in providing them with inexpensive means of relief. Until the time comes when the necessities of this class can be supplied with wholly unobjectionable forms of substitution at a cost that is not oppressive, or that does not altogether deny relief, it will be well to cease indiscriminate condemnation of materials and methods which, when properly considered in relation to their INTRODUCTION. 2E yet undeveloped possibilities, are far from being unmixed evils. That there are radical and inherent objections to the use of vege- table plastics that do not attach to metallic bases is unquestion- able, but it is equally true that the nature, behavior, and proper or scientific treatment of these substances have not been, until quite recently, well understood ; that imperfect appliances have hereto- fore failed to develop their best qualities, and, above all, that there is a prevailing disregard or ignorance of all esthetic requirements in the uses to which they are applied. That the facility they afford for the ready construction of substitutes has attracted to the ranks of the profession a mercenary and unscrupulous class of operators, is as true as it is unfortunate. However powerless the profession may have been in the past to check this evil, the re- sponsibility for its continuance in the future will rest largely with the profession itself. There is a reasonable assurance that the era of irresponsible quackery is fast passing away. The people of three-fourths of the States of the Union have, through their representatives, generously and confidingly relegated to the pro- fession the power of providing a remedy for the evils of char- latanry, and have, under legal forms, designated our colleges and boards of examiners as the proper custodians of the profession's honor and the people's interest. A faithful execution of the trust reposed in these bodies will go far to redeem prosthetic practice from the undeserved reproach brought upon it by a prostitution of its legitimate resources wholly unworthy of toleration and ut- terly destructive of all sense of professional self-respect. CHAPTER I. FUELS EMPLOYED IN LABORATORY PROCESSES. It is essential that the mechanical operator should have some intelligent conception of the nature and properties of such com^- bustible substances as are ordinarily used in the dental laboratory for the generation of heat. This, and a somewhat familiar ac- quaintance with approved appliances used in the application of heat and adapted to his peculiar needs, are indispensable requis- ites to the successful practice of the department of practical den- tistry to which this work relates. Only such heat-producing sub- stances as are deemed suitable for dental laboratory operations will be considered with any degree of particularity. The general forms of fuel may be classified as Liquid, Solid, and Gaseous. They will be treated of, in more or less detail, under these general heads. LIQUID FUELS. In connection with lamps designed chiefly for soldering pur- poses and vulcanizing, the substances usually employed are alco- hol, gasolene, or kerosene. When alcohol is employed, the lamp shown in Fig. I is found very convenient and useful. Gasolene is used in connection with the Oxycarbon Forge (see page 43), while good kerosene, uncontaminated with naphtha, may be used with safety, and is, in many cases, a valuable substitute for other combustible materials for general heating purposes, and is largely employed in connection with vulcanite and celluloid work by those unable to command the ordinary illuminating gas. SOLID FUELS. Under this head are comprehended such combustible substances as are used for fires or draft furnaces, as wood, charcoal, bitumin- ous and anthracite coal, and coke. For baking or muffle furnaces used in tin- construction of continuous-gum work 'and other allied processes, anthracite and coke are esteemed the most suitable on 22 FUELS EMPLOYED IN LABORATORY PROCESSES. 23 account of the high temperatures attainable in their use, and the persistent or prolonged heat consequent on the comparatively slow waste of substance in the process of combustion. Wood, except when charred, is wholly unsuited for laboratory work. Charcoal is the solid residuum of the destructive distillation of wood. It is obtained by igniting wood, and then excluding it from the air while burning; the volatile products are thus driven off, while the carbon remains. The chemical composition of the ordinary charcoal of commerce is given in the following table, in which it will be seen to consist principally of carbon, combined with certain volatile constituents, a considerable percentage of absorbed water, and but little ash : Carbon, 70 Nitrogen, 1 Hydrogen, 5 Ash, 2 Oxygen, 11 Hygroscopic moisture, .... 11 During the process of charring, the volatile constituents — hy- drogen, oxygen, and nitrogen — are, in a large measure, driven off, but no temperature that can be commanded, and no time, how- ever prolonged, will wholly expel them. Charcoal is insipid and inodorous, is a poor conductor of heat and a good conductor of electricity, is insoluble in water, is at- tacked by nitric acid with difficulty, and is but little affected by the other acids or by alkalies. Its carbon constituent is exceed- ingly refractory to heat, and, if secluded in a retort, will neither fuse nor volatilize under the highest temperature that can be pro- duced. This latter property of carbon, in connection with that of its comparative non-conduction of heat, makes it a valuable in- gredient in the construction of supports used in soldering, repre- sented in the carbon block and cylinder (Figs. 27, 28), and in the devices (Figs. 50, 51) combining crucible and ingot mold. Char- coal retains the organic structure of the wood from which it was produced, except when prepared at a very high temperature, when it becomes a black, shining, porous mass, resembling fossil coal, with a considerable increase in density and without a trace of organic structure. When it is desired to maintain a high heat in a small compass, the charcoal best adapted to the purpose is that obtained from what is termed hard wood, as the beech, the oak, the alder, the 24 MECHANICAL DENTISTRY. birch, the elm, etc. A cubic foot of charcoal derived from these woods weighs, upon an average, from 12 to 13 pounds, while a similar bulk obtained from soft wood, as the fir, the different kinds of pine, the larch, the linden, the willow, and the poplar, averages only from eight to nine pounds.* There is, therefore, economy in the use of the former when purchased in bulk ; and of this class the beech-wood charcoal is the best on account of its greater specific gravity. Charcoals derived from the hard woods possess the additional advantage of generating a more equable and enduring temperature, and are, therefore, better adapted to operations in the laboratory requiring a prolonged heat. The more heavy charcoals require a stronger draft than those of a lighter character, as a more generous supply of oxygen is neces- sary to their perfect combustion. Charcoal should be kept as dry as practicable, since it readily absorbs moisture from the atmos- phere, by which its calorific energy is materially impaired. Bituminous, or pit coals, are generally unfit for the uses re- quired of fuel by the dentist, on account of the excessive carbona- ceous residue accompanying their combustion, and are, therefore, seldom used except when reduced to that form of mineral char- coal known as coke. As charcoal, coke, or a mixture of the two, and anthracite coal are the heat-producing substances chiefly used in the processes of the dental laboratory requiring the employment of solid fuels, they will be more particularly described. Coke. — This substance is a carbonaceous product obtained from bituminous coal that has been exposed to ignition for some time, excluded from the contact of air, the volatile constituents of the coal, like those of wood, having been driven off by the heat. There are two different varieties of this mineral charcoal, namely, gas coke, obtained from' the retorts of gas works after the gases have been separated ; and oven coke, which is made in ovens or pits, and which is considered by manufacturers as the only true coke, gas coke being merely cinder. There is a marked difference in the appearance of the two kinds of coke, the principal part of that obtained from gas houses being of a dull, iron-black color, very spongy and friable, is more rapidly consumed in the process of *Ure. FUELS EMPLOYED IN LABORATORY PROCESSES. 25 combustion, and produces less heat than the harder .and more compact variety. The best coke for heating purposes is the oven or pit coke, which has a steel-gray color, with somewhat metallic luster, is compact in structure, and splits into pieces having a longitudinal fracture. Whenever it can be procured, the latter should always be preferred in connection with the use of the bak- ing or muffle furnaces employed in the fabrication of continuous- gum work, porcelain teeth, etc. Until the more recent substitu- tion of anthracite, the former was exclusively employed for these purposes, and is in every way suitable in the production of high and persistent temperatures. It is sometimes used combined with charcoal, but, when fairly ignited, gives an augmented and more lasting heat when used alone. Coke does not readily ignite, and at first generally requires the admixture of charcoal to effect its combustion ; it also requires a strong draft to burn it, but when thoroughly ignited it produces an intense and persistent heat. As before stated, it is one of the principal fuels used in baking mineral teeth, porcelain blocks, and the silicious compounds employed in the construction of con- tinuous-gum work. Professor Piggot, in his remarks on the comparative value of fuels, observes: "Practically, for the purpose of the chemist, the best fuel is charcoal or coke, or a mixture of the two. The ash of charcoal being infusible, it passes through the bars of the grate as a white powder. Should potash, however, be in large excess, it corrodes the bricks by forming with them a silicate of potash, which runs down the walls and chokes the bars. In small quanti- ties this action is beneficial, as it furnishes a protective varnish, and unites the bricks and lutes by forming a sort of cement, which intimately combines with them. "Coke contains a very variable amount of ash, which is com- posed chiefly of oxid of iron and clay. When pure it forms a harmless slag, which injures neither the furnace nor the crucibles. Usually, however, the oxid of iron predominates. In this case the ash is very injurious, for it is reduced to a protoxid, which is not only fusible, but powerfully corrosive to all argillaceous mat- ters, so that both the crucibles and furnaces suffer."* * " Dental Chemistry and Metallurgy." 26 MECHANICAL DENTISTRY. Anthracite. — Anthracite is the most condensed variety of mineral coal, containing the largest proportion of carbon and the smallest quantity of volatile matter. With the exception of the diamond, it is the purest form of carbon in its natural state. The best specimens contain 95 per cent, carbon, but the average pro- duction of the purest beds of this coal will not exceed 90 per cent., and generally not more than 80 to 87 per cent, carbon. The volatile matter in the dense, hard varieties, is almost exclusively water and earthy impurities, but in common varieties the volatile portion consists of water, hydrogen, oxygen, and nitrogen, while the ash or incombustible matter contains oxid of iron, iron pyrites, silica, alu- mina, magnesia, lime, etc. Anthracite which contains only 80 per cent, carbon, with 20 per cent, water and incombustible matter, is the lowest grade of commercial coal, and of little value as fuel. The general features and fractures of hard anthracite are pecu- liar and noticeable to the common observer. They are massive, hard, dense, amorphous or conchoidal in fracture, with fine, sharp edges when broken, and a rich satin or an iron-black sub-metallic luster. With some local exceptions the softer varieties, both red- and white-ash (by which name the Pennsylvania anthracite coals are generally known), are less massive, hard, and dense, more regular and cubical in fracture, and, exclusive of the upper red- ash beds, less rich and lustrous. Anthracite coals, in greater or less abundance, and of varying qualities, are found in several of the States and territories of the Union, namely, in Pennsylvania, Massachusetts, Rhode Island, Virginia, Arkansas, Oregon, and in New Mexico and Sonora. Of the European anthracite fields, exclusive of those in Wales, Eng- land, the most prolific and largely developed are those in France, while others of more limited production are found in Spain, Por- tugal, Germany, Austria, and Norway. Anthracite also exists in Persia, India, China, and in South America. The most prominent anthracite fields of the world, however, are those of Pennsylvania and South Wales, which produce nine-tenths of the quantity used. The first authentic account which we find of the use of anthracite in the United States was in 1768-69, when it was used by two blacksmiths from Connecticut, named Gore. It did not,on account of the difficulty of making it burn, come into use for domestic pur- poses till 1808, when Judge Fell succeeded in burning "stone coal" FUELS EMPLOYED IN LABORATORY PROCESSES. 27 in a grate of his own construction. This was probably the first successful use of anthracite for general purposes in the world. So imperfectly were the properties of this fuel understood, and so little known of its proper management, that four years later, Col. Shoemaker, who had disposed of several loads of it to parties in Philadelphia who were unable to burn it, was arrested, upon a writ obtained from the city authorities, as an impostor and swind- ler, who had sold them rocks for coal. Prof. H. D. Rogers explains the formation of anthracite by sup- posing it to be the result of altered bituminous coal metamor- phosed by intense heat, and, of course, by heat induced subse- quent to the formation of the bituminous beds ; and he further explains the escape of the volatile portion of the latter as gas through cracks and openings caused by the plication of the an- thracite strata. This plication follows closely the general type of the paleozoic rocks, which are intensely crushed and folded near the contact of their edges with the igneous or granitic rocks, and much less plicated and distorted in a western direction. This theory, though natural and ingenious, is controverted by others who contend that anthracite is not a metamorphosis of bitumin- ous coal, but as much a normal creation as the bituminous variety itself, from a combination of its constituents under superior heat, however the original elements were produced. The particular mineral fuel under consideration has been treated of here somewhat at length, for the reason that it is being more generally employed of late years by the dentist, not only for re- fining and general heating purposes, but more especially in those important processes of the dental laboratory in which more or less refractory silicious substances requiring a high, uniform, and prolonged heat, are employed in compounding body and gum enamels, in baking mineral teeth, and in the construction of con- tinuous-gum work. For the latter especially, it is preferred by many to coke, in connection with solid fuel furnaces. Owing to the difficulty of igniting anthracite, it is customary to mix with it at first about an equal quantity of charcoal. Its proper combustion after ignition, when burned alone, requires a strong draft, which is ordinarily attainable in use of the ordinary draft or muffle furnace properly connected with a suitable flue. Under con- ditions that insure more or less complete combustion, the chief of 28 • MECHANICAL DENTISTRY. which is a generous supply of oxygen, anthracite will yield a higher temperature than any other kind of solid fuel. The blast furnace is, therefore, best adapted to this end, though for all ordi- nary purposes requiring heat in the dental laboratory the ordinary chimney draft will be sufficient. To recapitulate somewhat, it may be said, not only in reference to anthracite, but to the other solid fuels mentioned, that in order that the greatest amount of heat may be generated, it is necessary that the conditions essential to their most perfect combustion should be strictly observed ; these, as be- fore stated, have reference mainly to an unobstructed circulation of air in order that oxygen may be freely supplied to them. To this end the furnace should be kept clean, the bars of the grate unbroken, and a good draft obtained. The condition in which the fuel is applied will also modify the results. Thus, for example, if the lumps are too large, they will absorb heat, and caloric will be lost ; if too small, they will be too rapidly consumed. It is essen- tial, also, to have the fuel as free as possible from dust and dirt, as these fine particles in any considerable quantities obstruct the draft, and prevent a thorough ignition of the mass. Coke, espe- cially, should be preserved clean, and should be broken into frag- ments not larger than an inch or an inch and a half in diameter,, and, as nearly as possible, in the form of blocks or cubes, as these leave more open spaces for the free circulation of air. GASEOUS FUEL. Illuminating Gas. — The ordinary illuminating gas, derived from the destructive distillation of bituminous coals, is a form of fuel that, of late years, has largely supplanted the use of the liquid and solid varieties for heating purposes in the dental laboratory. The introduction of gas, for the uses indicated, marks an era in pros- thetic practice, so far as the application of heat for metallurgic purposes is concerned, in which inventive genius has been indus- triously and successively employed in devising and perfecting ap- pliances designed to obviate entirely the necessity of employing other forms of fuel heretofore used, and which are, in many re- spects, inconvenient and objectionable. So fruitful have been these later devices in meeting the necessities of the dental metallurgist, and so reasonably certain is it that more extended experiments in the construction of furnaces adapted to this mode of producing FUELS EMPLOYED IN LABORATORY PROCESSES. 2Q heat will, in the near future, meet all the requirements of ceramic art, as applied to dental prosthetics, that it may be confidently pre- dicted that all solid fuels for these purposes will be wholly ban- ished from the laboratory wherever gas can be commanded for the generation of heat. The latter, intermixed with atmospheric air in proper proportions, and used in connection with burners and furnaces of suitable construction, is, in all essential respects, pref- erable, since it is comparatively free from dirt and smoke, and is capable of producing a rapid, equable, and intense heat, which is completely under the control of the operator as respects duration and the degree of temperature required for any given operation. Natural gas has, until recently, been obtained only in very limited quantities. There are many localities where combustible gases have long been known to issue from the earth. Gas has been used in China for centuries, conveyed in bamboo tubes from fissures in salt mines, in excavations from 1200 to 1600 feet in depth. Near the Caspian Sea, in Asia, there are several so-called eternal fires caused by gas issuing from the soil. In parts of New York it issues from bituminous limestone interspersed among the slates and sandstones of the Portage group ; but the most prolific sources of natural gas are in the coal regions of western Pennsyl- vania, where great wells are yielding almost unlimited supplies of this light- and heat-producing combustible, and which, in some of the larger cities, is being utilized not only for illuminating pur- poses, but for fuel in many of the manufacturing establishments. The chief supplies of illuminating gas, however, are derived from the destructive distillation of various grades of bituminous coal, and, to a more limited extent, from wood, peat, resin, petro- leum, oils and fats, and from water and coke.. As the gas used in the dental laboratory for the generation of heat is the common house illuminating gas obtained from coal, this variety only will be treated of in this place. Bituminous coals, such as English cannel and boghead coals, Ohio cannel, and the coking coals of Pennsylvania, Maryland, and Virginia, are commonly used in the manufacture of illuminating gas. When bituminous coal is heated to redness in the presence of air, it is principally converted into gases which unite with oxy- gen ; but if air is excluded, as when the coal is confined in retorts, the gaseous products, unable to unite with oxygen, may be col- 30 MECHANICAL DENTISTRY. lected in receivers and burned in tubes. The products of the destructive distillation of bituminous coal consist of a great number of gases, liquids, and solids, which may be conveniently- included under the following heads, according to an analysis by Bunsen : Coke, 68.93 Olefiant gas, 0.78 Tar, 12.23 Sulphuretted hydrogen, .. 0.75 Water, 7.40 Hydrogen, 0.50 Marsh gas, 7.04 Ammonia, 0.17 Carbonic oxid, 1.13 Nitrogen, 0.03 Carbonic acid, 1.07 The illuminating power of the gas may be regarded as depend- ing principally upon the amount of olefiant gas (heavy carburetted hydrogen) which it contains, the bulk of other gases being carriers rather than light-producers. The olefiant gas is separated by igni- tion into marsh gas (light carburetted hydrogen) and carbon, the solid particles of which become incandescent and emit white light, which is observed in the luminous cone of a gas flame, and which has the same constitution as that of a candle. The luminosity of a gas flame depends both upon the percentage of heavy hydro- carbons it contains and the amount of atmospheric air or oxygen mixed with it. With the admixture of air or oxygen, the illumin- ating power of the gas is diminished, while there is at the same time increased evolution of heat. This fact is of interest and value to the dentist, since it underlies the construction of all the modern forms of heating appliances made on the principle of the Bunsen burner, which provides for intermingling currents of atmospheric air and gas. Oxygen thus applied to the gas jet, and combining with the carbon at the moment of ignition, greatly augments the heat of the flame, while the latter becomes almost non-luminous. Oxyhydrogen Gas. — A combination of nitrous oxid and illu- minating gas has been used of late in the dental laboratory with highly satisfactory results, forming practically an oxyhydrogen flame of great heating power. (See Dr. Knapp's oxyhydrogen blowpipe, page 44.) CHAPTER II. APPLIANCES USED IN THE GENERATION AND APPLICATION OF HEAT; WITH SOME OBSERVATIONS ON SOLDERING. The modes of generating heat, and the appliances used in its ap- plication to the various mechanical processes of the dental labora- tory, will require more or less detailed descriptions of the several agencies employed for these purposes. These relate to Lamps, Burners, Blowpipes, Supports, Crucibles, and Furnaces. As full a description of these several appliances will be given as is compati- FlG. I. ble with the scope of the present work. The agencies employed in the generation and application of heat alluded to under the head of lamps, burners, supports, and blowpipes, are such as are used chiefly in soldering, one of the most important and not always the least difficult processes of the dental laboratory, while furnaces are largely used for melting and refining purposes, compounding body and gum materials, baking porcelain teeth, and in constructing continuous-gum work. Heaters are adapted to a variety of pur- 32 MECHANICAL DENTISTRY. Fig. poses requiring moderate temperatures, as melting some of the more fusible metals, warming water, heating plaster molds pre- paratory to packing plastic substances, etc. Lamps. — For all the minor operations of the laboratory requir- ing the application of moderate degrees of heat in the use of either the mouth or the simpler forms of bellows blowpipe, an ordinary alcohol lamp or the gasolene furnace described on page 55 will be found serviceable and efficient. When, however, gas can be commanded, it is preferable to the oils or alcohol for heat- producing purposes, on account of its greater convenience and freedom from accident. Burners. — The ordinary gas flame is unsuitable for soldering or other operations, by reason of the carbonaceous residue with which it is constantly charged. This source of uncleanliness may be gotten rid of by an admixture of air with the gas flame. This intermingling of gas and air currents for the purpose of augmenting the heat of the gas flame, and of rendering it in other respects more suitable for general metallurgic pur- poses, was first practised by Bunsen, a dis- tinguished German chemist, by means of a simple contrivance represented in Fig. 2. All modern heat-producing appliances usu- ally denominated Bunsen burners utilize the same principle in the generation of heat, and differ only in mechanical con- struction from Bunsen's original device. A very simple contrivance embracing the principle of the Bun- sen burner, is shown in Fig. 3. The gas is supplied through a flexible rubber tube connected with the stem of the burner, and connected at the other end with any ordinary gas burner conve- niently located in the laboratory. For soldering small pieces, and for many other purposes requiring a ready and manageable heat, the writer has used this simple appliance, with great satis- faction. It is especially useful in "waxing up" a base plate, heating water, vulcanizing, and other minor operations requiring a moderate and easily-graduated heat. To obtain a flame of greater volume than is possible with the burner just described, one such as shown in Fig. 4 is employed. GENERATION AND APPLICATION OF HEAT. 33 This contrivance is especially adapted to drying and heating up large pieces before soldering, and for melting metals in consider- able quantities. Another heating apparatus of recent introduction, designed, in Fig. 3. Fig. 4. part, for soldering with the use of blowpipes, is represented in Fig. 5. It is called the "Perfect Duplex Burner," and will be found very convenient for laboratory use. It is an important ad- Fig. s. vance beyond the well-known revolving form of duplex burner. Both burners are fixed, and a small jet is placed between them, the gas flow being governed by a knob, a quarter turn of which to the right or left ignites either burner when once the small jet is 3 34 MECHANICAL DENTISTRY. lighted. The plug has a long bearing, and is carefully ground in so as to eliminate wear as far as possible. The knob is not af- fected by the heating up of either burner. The apparatus is well made, with every observed defect of the old form eliminated and every shortcoming remedied. The old form was good ; the new is better, and comes very close to fulfilling the intention of the in- ventor — to supply the need of metal-workers for a perfect self- lighting soldering and Bunsen burner combined. BLOWPIPES. Following the description of lamps and burners given in the preceding pages, it would seem appropriate to consider next the various forms of blowpipes used in the application of the heat produced by means of the appliances named. Various modifications in the form of the blowpipe have been introduced from time to time, and are named according to the means used to produce the blast, as — mouth, bellows, self-acting, or spirit, and the Gasolene or "Oxycarbon" blowpipe. In addition to the varieties mentioned, there are others, used in producing extreme degrees of heat, as the "oxygen blowpipe," with which the flame is blown with a jet of oxygen ; and another, with which the two gases, oxygen and hydrogen, are burned, called the "oxyhydrogen blowpipe." The latter is capable of producing a heat that immediately fuses the most refractory sub- stances, as quartz, flint, rock-crystal, plumbago, etc. With it gold is volatilized and iron rapidly consumed when placed in the flame ; while platinum, next to iridium the most infusible of all known metals, has been melted in quantities exceeding ioo ounces by means of this powerful instrument. As, however, these blow- pipes are, for the most part, of no special practical utility in the dental laboratory, reference will be had only to the one recently introduced by Dr. Knapp, of New Orleans, La. Nor is it deemed necessary to embrace descriptions of spirit blowpipes, as they have fallen, of late years, almost wholly into disuse. MOUTH BLOWPIPE. This instrument has been long in use, is simple in its form and construction, and, for general use in the application of moderate degrees of heat, is both convenient and economical. Those GENERATION AND APPLICATION OF HEAT. 35 accustomed to its use are enabled to produce a continuous blast of considerable force, and soon acquire the facility of regulating the heat produced with equal if not greater precision than can be readily attained in any other way. The most simple form of the mouth blowpipe is shown in Fig. 6. It consists, usually, of a plain tube of brass, larger at the end applied to the mouth, and tapering gradually to a point at its other extremity, the latter being curved and tipped at the point with a conical-shaped, raised margin, to protect it from the action of the flame ; the caliber of the instrument terminates here in a very small orifice. The point of the instrument, as well as that part of it received into the mouth, is sometimes plated with a less oxidizable metal than brass^ as silver or platinum. The stem is generally from 12 to 20 inches in length, and the mouth ex- tremity from y-2. to Y\ of an inch in diameter. In operations requiring protracted blowing, a somewhat dif- ferent form of the instrument will be required, owing to the accu- Fig. 6. mulation of moisture within the tube, which, being forcibly expelled from the orifice, spurts upon whatever is being heated and interrupts the blast; also, on account of the fatigue, which in process of time renders the muscles of the mouth and face engaged in the act to a great extent powerless. The difficulties mentioned may be obviated, in a great measure, by applying the form of blowpipe represented in Fig. 7. To the mouth extremity is attached a circular concave flange or collar which receives and supports the lips. To the shaft, near its curved extremity, is adjusted either a spheric or cylindric chamber which collects and retains the moisture as it forms within the pipe. By allowing that part of the tube connected with the curved end to pass part way into the chamber, a basin is formed at the depending portion of the latter, which, by collecting the fluids, will effectually prevent them from overflowing and passing into the tube beyond. 36 MECHANICAL DENTISTRY. Another form of mouth blowpipe is exhibited in Fig - . 8. It will be seen to be wholly unlike any mouth blowpipe yet devised, and admits of great latitude of movements in the application of heat. This form of the mouthpiece is especially adapted to continued blowing without strain on the lips, while the opening is well under the control of the tongue. The blowpipe proper is held as a pencil, the chamber collecting condensed moisture and pre- Fig. 7. venting the passage of heat up to the end. The instrument can be readily changed from a cold- to a hot-blast blowpipe by sub- stituting the coil (b) for the plain jet or tip. There are other allied forms of the mouth blowpipe, but as they are constructed more especially for chemical examinations or anal- yses, and as they possess no advantages for dental purposes, over those already mentioned, a description of them is not necessary. Fig. 8. Mechanism Involved in the Act of Producing a Continuous Blast with the Mouth Blowpipe. — As a steady, continuous cur- rent of air from the blowpipe is preferable to the interrupted jet in all those operations where it is desired to produce a steadily augmenting heat, the following remarks explanatory of the method of producing it are subjoined, in the belief that they will render easier a process not always readily acquired. GENERATION AND APPLICATION OF HEAT. 37 "The tongue must be applied to the roof of the mouth, so as to interrupt the communication between the passage of the nostrils and the mouth. The operator now fills his mouth with air, which is to be passed through the pipe by compressing the muscles of the cheeks, while he breathes through the nostrils and uses the palate as a valve. When the mouth becomes nearly empty, it is replenished by the lungs in an instant, while the tongue is mo- mentarily withdrawn from the roof of the mouth. The stream of air can be continued for a long time without the least fatigue or injury to the lungs. "The easier way for the student to accustom himself to the use of the blowpipe, is first to learn to fill the mouth with air, and while the lips are kept firmly closed to breathe freely through the nostrils. Having effected this much, he may introduce the mouth- piece of the blowpipe between his lips. By inflating the cheeks and breathing through the nostrils, he will soon learn to use the instrument without the least fatigue. The air is forced through the tube, against the flame, by the action of the muscles of the cheeks, while he continues to breathe, without interruption, through the nostrils. Having become acquainted with this proc- ess, it only requires some practice to produce a steady jet of flame. A defect in the nature of the combustible used, as bad oil, such as fish oil, or oil thickened by long standing or by dirt, dirty cotton wick, or an untrimmed one, or a dirty wick-holder, or a want of steadiness of the hand that holds the blowpipe, will prevent a steady jet of flame. But, frequently, the fault lies in the orifice of the jet, as too small a hole or its partial stoppage by dirt, which will prevent a steadyjet of air and lead to difficulty. With a good blow- pipe, the air projects the entire flame, forming a horizontal, blue cone of flame, which converges to a point at about an inch from the wick, with a larger, longer, and more luminous flame enveloping it, and terminating at a point beyond that of the blue flame." * BELLOWS BLOWPIPE. There are many processes of the dental laboratory requiring the application of a higher temperature than is obtainable with the mouth blowpipe. A more powerful and persistent air-blast is * " The Practical Use of the Blowpipe." — Anon. 38 MECHANICAL DENTISTRY. readily produced by a bellows or foot-blower, used commonly in connection with a burner of suitable form attached to the common gas-jet, by means of which the gas is furnished with the oxygen required for its combustion in a state of intimate mixture. A simple and compact form of bellows or foot-blower is shown in Fig. 9. The pressure obtainable with this instrument is contin- uous, equable, and completely under the control of the operator, but the current may be greatly increased in power after the rub- ber disk is distended until forced against the net. A bellows of similar construction, but with the position of the blower reversed, is shown in Fig. 10. By this arrangement the disk is less liable to injury, while it prevents the valve from pick- ing up dirt from the floor. Fig.- 9. Fig. A contrivance essentially different in its construction from the ordinary bellows employed to produce the air-jet is shown in Fig. 11, and is known as the "Burgess Mechanical Blowpipe." When in use, the air is drawn into a cylinder and condensed in an air- chamber, ready to be used in large or small quantities at the will of the operator, by a rapid or slow movement of the treadle. A pressure of from 2 to 12 pounds is produced at the will of the operator, by accelerating the motion of the foot, and can be. con- tinued with but little exertion. The machine weighs 12 pounds, and measures 22 inches in height. The pump-cylinder is 2J/2 inches in diameter, with three-inch stroke. The internal mechan- ism is clearly illustrated in Fig. 11, and its simplicity will be at once appreciated. It requires an occasional drop of oil upon GENERATION AND APPLICATION OF HEAT. 39 the leather packing-ring, and this, with ordinary care, will make the apparatus last for years. When operating, place the entire foot upon the treadle, so that an easy rocking motion is obtained ; by pressing the toe downward, air is drawn into the cylinder, and in reversing the motion it is driven into the air-chamber above. The pipe-outlet is much smaller than in the mouth blowpipe, to Fig. ii. .... ; enable a pressure to be obtained, which is increased or dimin- ished by a quick or slow motion of the treadle. The air-chamber is easily filled, and when so a constant supply of pure air is at the control of the operator. The blowpipes used in connection with the bellows are of vari- ous forms. Fig. 12 represents one form of apparatus employed in the application of the air-blast to the gas-flame. A movable gas-jet attached to two short arms of an ordinary 4° MECHANICAL DENTISTRY. gas-pipe is made to receive within it the blowpipe point connected with the rubber tube, the air-tube terminating a little within the open mouth of the gas-jet; it is thus a tube within a tube, with a space between them for the admission and passage of gas. The gas, being admitted by turning the tap connected with the gas- pipe, is ignited, when the current of air from the bellows will strike the center of the flame and project it upon whatever is to be heated. The connected portions of the air- and gas-jets are so attached to the main pipe as to admit of an upward and down- ward motion, while the volume of gas and air is readily gradu- ated by the stop-cocks attached to the air- and gas-tubes. A bellows blowpipe, constructed on similar principles, but Fig. 12. Fig. 13. Fig. 14. admitting of greater latitude of movements, is exhibited in Fig. 13. As will be readily observed, it is capable of being adjusted in any desired position. The jet-tube may be raised or lowered to any height and turned in any direction. A touch will direct the flame on any point while the blowpipe stands in the same position on the table ; there being no necessity for raising, lower- ing, or adjusting work before it. Macomber's gas blowpipe, Fig. 14, differs somewhat in construc- tion from the latter, its capability of adjustment being regulated by a ball-and-socket attachment which imparts to it, at the will of the operator, a latitude of movement or adjustment of the blowpipe point that is practically without limit. The direction of the point, 1, is regulated by the joint, 3, and the supply of gas controlled by GENERATION AND APPLICATION OF HEAT. 41 the stop-cock, 2. The air is supplied by the bellows through the flexible tube. A very convenient, manageable, and effective instrument for many purposes requiring the application of heat in the dental laboratory is the hand blowpipe shown in Fig. 15. It is capable of producing very high degrees of heat, but the intensity of the Fig. 15. latter may be graduated at the will of the operator, as the stop- cocks, which are both under perfect control of the thumb of the hand which holds the blowpipe, regulate the supply of gas, and control the volume of air. The air-jet is */& of an inch bore, and requires a supply from a bellows. Fig. 16. Fig. 16 represents an improved pattern of the Fletcher Automa- ton, designed especially for crown- and bridge-work. It is made of smaller tubing than the No. 6 A or B Automaton, the end being bent at an angle to give greater facility in directing the flame. The adjustable nozzle is screwed on and off, instead of operating by a slip-joint, as in other patterns of the automaton 42 MECHANICAL DENTISTRY. blowpipe. Its length is increased, removing the hand further from the heat. The supply of gas and air is controlled by a longi- tudinal movement of the tube, instead of a rotative one. A spring opposes the movement of the hand, and a slight variation of press- ure upon the end-piece, when it is held as shown, is sufficient to give either a pointed jet or a full-sized brush flame at pleasure. An improved tip is used on the air-jet, and the small blue-pointed reducing flame is very easily and perfectly produced. The gas passage does not close entirely, but allows the passage of enough gas to prevent the flame from going out when the blow- pipe is not in use. It can be hung up by the ring shown on its body, when it is desirable to get it out of the hand. The several forms of bellows blowpipe illustrated in these pages are complete and efficient, and admirably adapted to the necessi- ties of the mechanical operator. In most instances, the jet may be elevated or depressed at will, while the force of the air-current and the volume of the gas-flame can as readily be increased or diminished. The operator is thus enabled, with the greatest ease, to produce a heat adapted to the most delicate operations, or to instantly change it to a heat so intense that pure gold in consider- able quantities is almost immediately fused in the flame. They are, therefore, well adapted to all operations in the dental laboratory. THE GASOLENE OR OXYCARBON BLOWPIPE. Where illuminating gas is not available, the oxycarbon forge or blowpipe will be found most useful. It gives a high, steady, smokeless, and nearly odorless blast, and at the same time does not require either the bellows attachment or lung power. It is less expensive than gas or alcohol, is safe, portable, durable, and is simple to control and handle. It can be changed instantly from an intense heat to a feeble flame, or the reverse. The entire forge is only about 12 inches high, having a base 9 inches in diameter, and can be run all day with y 2 gallon of 74 ° deodorized gasolene (see page 55) without any attention, excepting a few minutes' use with the rubber bulb to keep up the necessary air pressure. This forge is illustrated in Figs. 17, 18, and 19. It can be used for vulcanizing, heating investments, soldering, melting metals, annealing plates, for waxing, or any purpose for which heat may be required in the laboratory. GENERATION AN ND APPLICATION OF HEAT. 43 Fig. 17- Fig. i i 44 MECHANICAL DENTISTRY. OXYHYDROGEN BLOWPIPE. No dental laboratory appliance for heating purposes has ever been devised that has attracted so much attention, or elicited such cordial and unreserved praise by expert manipulators, as that invented by Dr. J. Rollo Knapp, of New Orleans, La., and shown in Fig. 20. It is described as being to all intents and purposes an oxy- hydrogen blowpipe divested of the cumbersome paraphernalia usually accompanying the latter, and reduced to a practical size Fig. 19. and shape for soldering operations. It is essentially an apparatus for securing the consumption of hydrogen in a highly oxygenated atmosphere, the resulting flame being second in intensity only to that of the oxyhydrogen blowpipe proper. It will melt gold or its alloys in quantities suited to its capacity almost instantly, without other exertion on the part of the operator than the adjustment of a couple of small levers. It is economical of time and materials, and not the least notable of its good qualities is its cleanliness. Its inventor has been accustomed to do all his soldering of crown- and bridge-work without leaving the operating room. It can be used wherever illuminating gas is available. Any of the soldering GENERATION AND APPLICATION OF HEAT. 45 operations of the laboratory, from the largest piece of bridge- work to the most delicate joining of the narrowest bands or finest wires, are accomplished with equal facility. With illuminating gas of good quality and sufficient pressure, a pennyweight of 20- carat gold can be melted in thirty seconds. When the invest- ment is large, it must first be heated by other means. The apparatus consists of the blowpipe attachments, connected to the yoke of a nitrous oxid gas-cylinder, the cylinder being set upright, and secured by a thumb-screw on one end of an iron base Fig. 20. or stand, at the other end of which is pivoted a table, upon which to rest the work. The blowpipe proper is a continuation of the outlet tube of the gas-cylinder. A lever-valve, G, regulates the supply of nitrous oxid. Just beyond this valve is the mixing chamber K, to which the illuminating gas is conducted from the gas-bracket by means of rubber tubing, entering the bottom of the chamber through the valved tube, C. The lever, D, controls the supply. The mixing chamber is provided with a gauze screen to prevent the flame from being drawn into the supply tubes. Imme- 46 MECHANICAL DENTISTRY. diately beyond the mixing chamber the pipe is branched to afford two flames of different sizes, E and F, which can be used inde- pendently of each other or both together. The valve-lever, L, regulates the flame in both. For greater convenience in manipu- lation the pipe-nozzles are connected with the branched pipe by rubber tubing. From the body of the valve L an arm extends, at the end of which is a small scalloped disc as a holder for the flame-nozzles when not in use. In the illustration one of the noz- zles is shown in the holder, the other being directed to the re- volving table. SUPPORTS. There are many processes in the dental laboratory for which it is necessary to provide a suitable holder or support, as in melting small quantities of gold and silver, and in all the varied opera- tions requiring the use of solder. For melting or soldering small pieces, a variety of simple de- vices, easily and economically constructed, may be used, among which are the following: Charcoal, either alone or combined with other non-conducting substances, is very commonly employed, and being combustible, adds materially to the heat of the blowpipe-flame. A convenient support of this kind may be made by selecting a fair-sized block of compact, close-grained charcoal, derived from some of the hard woods, such as oak or beech, and investing it in plaster ^2 or ^4 of an inch thick, one end or Fig. 2i. side being left open and made concave, to ^r^^^^^^^^%. receive whatever is being heated. Or a fj^k B 1 plaster cup, two or three inches deep and 'v ^5 P^Jl three or four inches in diameter, may be ■Ifei ,.,. ..-■risSfiSffl'' used, its interior being filled with a mix- ■K WB ture of plaster, sand, asbestos, and pul- l|i: '' IIIIIBi^^^ verized charcoal. Coke, encased in the same manner as charcoal, may be substi- tuted for the latter, and has the merit of being more lasting, but in all other respects is inferior for the purpose. Supports for the uses under consideration are also sometimes made of pumice-stone. Manufactured supports, composed of asbestos and carbon, very convenient and durable, may be obtained at the dental depots. Fig. 21 represents a carbon block designed for melting and solder- GENERATION AND APPLICATION OF HEAT. 47 ing, while Fig. 22 shows an asbestos block manufactured for the same purpose. For soldering purposes exclusively, especially in uniting teeth to a metallic base, either of the following means of support for the Fig. 22. invested piece will be suitable : A simple holder, which the opera- tor himself can easily construct, may be made of a circular or semi-elliptic piece of heavy sheet iron, the margin of which is ser- rated and turned at right angles, forming a cup. To the under side and center of this an iron rod, 10 or 12 inches long, may be Fig. 23. permanently riveted, or it may be made to revolve on the handle, so that the heat may be thrown directly upon any particular part of the piece to be soldered without disturbing the latter. A small hand furnace (Fig. 23) is sometimes used, and will be 4 8 MECHANICAL DENTISTRY. found a very convenient and useful apparatus, not only for solder- ing, but for preparatory heating. It consists of a funnel-shaped receptacle made of sheet iron, with a light grate or perforated plate of the same material adjusted near the bottom, and an open- ing on one side, underneath the grate, for the admission of air. The upper part of the holder is surmounted by a cone-shaped top, which may be readily removed by a handle attached to it, while to the bottom of the furnace is attached an iron rod, five or six inches long and terminating in a wooden handle. The piece to be soldered is placed inside on a bed of charcoal, the top adjusted to its place, and the fuel ignited ; when the case is sufficiently Fig. 24. heated, the top may be lifted off, and the piece remaining in the furnace soldered with the blowpipe in the usual manner, the fur- nace thus serving the purpose of a holder. The Melotte Clamp or Support. — A very simple and conve- nient clamp or support, devised by Dr. George W. Melotte, of Ithaca, N. Y., is shown in Fig. 24 and is especially designed for crown- and bridge-work. It is the design of this invention to provide means for holding gold crown collars and their caps so that without change of size or shape their closed joints can be neatly soldered. Fig. 24 ex- hibits a collar thus held. A slight pressure suffices, and this is GENERATION AND APPLICATION OF HEAT. 49 effected by pushing the jaw shank into the handle, which by its spur is then fixed in a piece of charcoal or on the bench ; the jaws turn in the handle to bring the joint into position, when the left hand is set free to manipulate the solder while the blowpipe is directed by the right hand as usual. FURNACES. It would be inconsistent with the design of the present work to introduce a description of any form of furnace other than those of practical use to the dentist. Many of those used in the arts, or Fig. 25. for chemical and pharmaceutical purposes, embrace almost end- less varieties, and have no special adaptation to the uses required of them in the dental laboratory. Draft or Wind Furnace. — A very convenient, portable, and economical furnace may be made of sheet iron, of any desired shape or dimensions, though usually of small size and cylindric in form. A light grate, or heavy piece of sheet iron, perforated with holes, to admit of the passage of air, should be adjusted near 4 5o MECHANICAL DENTISTRY. the bottom, while above and below the grate are two openings, the lower one communicating with the ash-pit, and the upper one for the introduction of fuel and substances to be heated. By sur- mounting this simple apparatus with a pipe, or connecting it with Fig. 26. the flue of a chimney, it will be found efficient in many of the minor operations of the shop, as melting metals, heating pieces preparatory to soldering, annealing, etc. A more durable and serviceable draft-furnace, however, may be GENERATION AND APPLICATION OF HEAT. 51 Fig. 27. built of masonry, a convenient form of which is represented in Fig. 25. The construction of this stationary fixture is so plainly exhibited in the cut that any extended description of it seems unnecessary. The upper holes represent the entrance to the fire chambers, which are distinct from each other ; the lower ones communicate with the ash-pit, which is common to both cham- bers. Two fire apartments are here shown, one for melting and re-fining the more precious metals, heating up for soldering, etc., the other being used exclusively for fusing the baser metals, as zinc, antimony, lead, etc. These furnaces are sometimes con- structed with a single fire-chamber, but the one exhibited is in every way preferable. Baking Furnace. — The chief purposes to which these furnaces are applied are the manufacture of por- celain teeth, single and in sectional blocks, the preparation of silicious compounds, and the construction of what is known as "continuous-gum work." An excellent form of furnace is shown in Fig. 26, which is made after the description of Dr. L. P. Haskell, who says of it: "If you wish to shut the heat out of the room, have a wire frame made, over sides and top, and sit- ting against the chimney with a movable front, and holes corresponding with the furnace openings, and cover with asbestos felt." This is shown complete in the il- lustration. A furnace especially designed and in- troduced for continuous-gum work, is exhibited in Fig. 27. The fire-pit below the muffle is of more than usual capacity, insuring, it is claimed, perfect results at each baking. The part which is subjected to the greatest heat is free from angles and incased with sheet iron, rendering it less liable to crack from long use. The fire or ashes may be withdrawn by removing the two projecting grate-bars. It is 24 inches high and 12*4 inches in diameter. As the purposes, heretofore stated, for which these several fur- naces are designed require a steady, intense, and persistent heat, the fuels commonly used, as fulfilling most perfectly these indi- 52 MECHANICAL DENTISTRY. cations, are coke, or a mixture of charcoal and coke, and anthra- cite, preference being given, by many, to the latter. It will be observed that, in connection with the several kinds of furnaces heretofore mentioned, heat is generated by the use of solid fuels. Within the past few years, baking- or muffle-furnaces have been constructed with reference to their special adaptability to the use of gas in combination with the air-blast. While these later devices commend themselves on the score of their greater convenience and economy of time in firing, and their freedom from the dirt and smoke attending the use of solid fuels, their successful application to the special uses for which they are mainly designed, has been attended with difficulties which have heretofore been adverse to their general adoption by the profession, and which it has been the aim of inventors to overcome. This has been meas- urably accomplished, and the successes so far attained give fair promise of a complete revolution in the modes of applying heat in all operations concerned in the fabrication of the various forms of dental porcelain. The chief obstacle to the successful use of gas in connection with the air-blast in the processes relating to the manufacture of porcelain teeth, gum-enamels, continuous-gum work, etc., is in the increased liability t© so-called "gasing," or the formation of bubbles, due to absorption and elimination of gas that finds its way into the muffle during the process of baking. The manner in which this accident occurs is thus accounted for in a communication to the author from Dr. C. H. Land, of Detroit, Michigan. Alluding to the kind of furnaces under consideration, the writer says : "To be able to fuse the body and enamel of which artificial teeth are composed in an easy and convenient manner is a thing the profession has studiously sought after, realizing that, when properly accomplished, the means to elevate prosthetic dentistry from an ordinary mechanical enterprise to one of true art, would be at hand. The mere construction of a furnace after the usual modes has been simple enough, and the question of securing the necessary degree of heat was long ago accomplished. However, the ideal furnace demanded much more. It must possess not only the capacity of a coal or coke fire, but also accomplish the work in less time, and require but the minimum amount of exertion to operate it. Of the many attempts to produce such, nearly all have failed, owing to technicalities that were not well understood. GENERATION AND APPLICATION OF HEAT. 53 Fig. zi "After many experiments, and their accompanying failures, it has been demonstrated that to heat an eight-inch muffle, 3^2 by 25/2 inches in diameter, to over 2800 F., represents about a one-man power equivalent to the exertion of running the ordinary foot-lathe or the No. 9 bellows, as manufactured by the Buffalo Dental Manufacturing Company, which gives a working pressure of iy 2 pounds to the square inch, and corresponds exactly to the required amount of air pressure and volume neces- sary to heat an eight-inch muffle to 2800 F. Therefore, to make a furnace larger would require too much power, and one smaller would not do for large pieces of work. In the production of a suitable furnace, the whole working apparatus must be as nearly air-tight as possible, the sup- ply of gas and air must be easily controlled and well bal- anced, with the least amount of friction in the passage through the pipes. These, with many minor details, form the basis of a practical gas- furnace. "GASING THE BODY AND ENAMEL "The most serious trouble with all gas-furnaces has been the extreme liability of injur- ing the body and enamel by what has been commonly called 'gas- ing.' The accompanying illustration, Fig. 28, will make the phi- losophy of combustion more clear, and give the reasons why teeth are injured. A represents the burner; BBB, fire-brick lining; C C C, combustion chamber; D, interior of muffle. The arrows indicate the direction of the blast. The space in the combustion chamber between the lines E E is where carbon monoxid is formed, a gas containing one equivalent less of oxygen than car- bon dioxid, simply an imperfect state of combustion. It is this gas 54 MECHANICAL DENTISTRY. that injures the body and enamel. By reference to the illustra- tion, it will be seen that the little arrows are made to appear pass- ing through the pores of the muffle, and as the direction of the blast from the burner A is directly against the bottom of the muffle, with a pressure of one pound to the square inch, a portion of the carbon monoxid is extremely liable to be forced through its pores, and will be taken up with the body during the first and sec- ond biscuiting, here to remain until the enameling process, and as this takes a much higher degree of heat, it causes the gas to be eliminated, as shown in the numerous small bubbles on the sur- face. The space between the lines E E, and within the combus- tion chamber C C C, should be known as the first stage of com- bustion, where a certain portion of carbon monoxid is always present, and the space above the line F, within the chamber C, should be known as the second stage, which is perfect combustion. In the first stage of combustion one equivalent of oxygen from the atmosphere unites with the hydrocarbon to form carbon monoxid ; in the second stage, two, or perhaps. three, unite to form carbon dioxid, or carbonic acid. Perfect combustion is always at the extreme point of the blowpipe, as shown in the illustration. "The attempt, therefore, should be to place the muffle as nearly as possible in the center of perfect combustion. As carbon mon- oxid is not consumed short of a temperature of over 2200 F., the teeth should be kept in front of the muffle until it approaches a white heat. Starting from a cold muffle this will take about twelve minutes, and they should be gradually carried to the ex- treme end. At a high temperature, there is very little danger of gasing, unless a greater quantity of gas is supplied than the fur- nace is capable of burning. Having constructed a furnace, and being familiar with many other details that provided a means to overcome all the apparent difficulties, the success of properly bak- ing teeth seemed to be assured, until the muffle began to crack, which usually started in the second or third enameling heat. This let in such a quantity of monoxid of carbon as to ruin the teeth. Here was a difficulty that was overcome by forcing a quantity of superheated air into the muffle, and backing all foul gases out. This proved to be a cure for gasing, but added an excess of oxy- gen, and it was found that this had a tendency to bleach the gum- enamel to a lighter shade. The next step was to inject a pure GENERATION AND APPLICATION OF HEAT. 55 atmosphere of nitrogen into the muffle, it being a neutral gas, not uniting radically with anything. This was eminently successful, and thoroughly demonstrated the fact that porcelain baked in an atmosphere of nitrogen was absolutely perfect, both in color and texture. It therefore gives me pleasure to be able to announce to the profession that the baking of all kinds of porcelain with any of the hydrocarbons has been brought within the range of every dental practitioner, so that, with a little experience and knowledge of the above facts, artificial teeth can be baked, with unerring pre- cision, in a very comfortable, cheap, and easy manner. By a sim- ple attachment, each furnace produces its own nitrogen as fast as needed, and with recent improvements in the construction of muffles, and the aid of a small motor, the author has been able to maintain a constant and uniform temperature above 2800 F., by which a slab of sectional gum teeth was completed every seven minutes, at the will of the operator. " OLEFIANT GAS AND GASOLENE. "defiant gas, with which nearly all our cities and towns are supplied, is a compound of hydrogen and carbon. Its symbols are C 2 H 4 , differing from gasolene only in its specific gravity, the com- position of the latter being also C 2 H 4 . The former will rise to the top of a building, while the latter will fall. The former is more penetrating, therefore more liable to gas the teeth, and hence requires more care in handling. The quality varies in different localities, and sometimes, owing to the presence of ammonia, it may injure the teeth, or it may be too thin. When properly purified, it should be a rich hydrocarbon. The uncertainty of its qualities is fre- quently the cause of failure. To be successful with gas-furnaces, it is absolutely necessary to have a pure and rich hydrocarbon. When the gas pressure is weak or the quality is poor, a gasolene generator may be attached to the pipe and the current allowed to pass through. This takes up a large percentage of the gasolene and provides a very rich quality of gas. The 87 per cent, is the best; 74 per cent, is too heavy to use without requiring heat to vaporize it. By applying to the Combination Gas Machine Company a supply can be had. When pure gasolene is used, it is necessary to have a generator so arranged that a portion of the air from the bellows will pass through it. This carries the vapor 56 MECHANICAL DENTISTRY. into the furnace, where it becomes mixed with the proper quantity of air, and will produce as good, if not better, results than any other hydrocarbon. All kinds of crucible and muffle work can be done equally well, also soldering and brazing with the blowpipe. One gallon of gasolene costs 15 to 20 cents; this will bake one set of teeth. Therefore it will be seen that dentists living in lo- calities where there is no gas will not be deprived of practically the same advantages as their city brethren." The Land Furnace. — The following is a description of a fur- nace, invented by Dr. Land, designed especially to overcome the trouble spoken of above, as well as to provide other advantages : Size No. 1 is especially adapted for all kinds of muffle work, crucible work, blowpipe work, forging and brazing, assaying, and small castings of iron, brass, and steel. A muffle 8 inches long, 3^2 inches wide, 2^2 inches high, inside measurement, can be heated to over 3240 F. in twenty-five minutes, sufficient to melt wrought iron. Fig. 29 represents the furnace closed and ready for muffle work. A A is an iron pipe, capable of both a sliding and a swinging motion (see L, Fig. 30), to- which the door or plug is securely attached. There is a small hole in the door, covered with a piece of mica, through which all operations can be seen. Observe that the iron pipe is connected with rubber tubing, B, and with pipe having an air-cock, C, which regulates the quantity of air passing into the mouth of the muffle. It will also be noticed that the pipe passes over the two holes, D D; thus by the escaping flame the pipe is heated to redness and pro- vides a superheated air before reaching the muffle ; this column of air forced into the muffle keeps up a counter-pressure within, so much greater than the pressure produced by the blast within the fire-chamber that all foul gases are prevented from entering the muffle even though it is cracked ; thus the most delicate porcelain can be baked without the least danger of so-called gasing. Also, it will be seen that by connecting the rubber pipe with retorts of gasometers any desired vapor or gas could be forced into the muffle, making the furnace invaluable for scientific experiments. Fig. 30 illustrates the furnace thrown open, being swung on hinges at the back, exposing the muffle, E. The groove, P P, is packed with asbestos fiber, so that when the sections are brought together the furnace will be perfectly air- and gas-tight. The GENERATION AND APPLICATION OF HEAT. 57 hooks, F F, are to hold the upper section secure to the lower. The gas and air connections are so arranged that the ordinary- blowpipe can be attached, as shown at G. When the muffle, E, is removed, it exposes two burners and a fire-brick surface made to fit the various appliances for crucible, ladle, and blowpipe work. One or both burners can be operated in conjunction with the blow- Fig. 29. pipe, G. The air-cock, R, is to provide a means for shutting off the air supply from either burner when required. H is the gas supply ; K, air-pipe connecting with the bellows. Size of muffle, inside measurement, 8 inches long, ^A inches wide, 2^ inches high. With gasolene gas porcelain teeth can be enameled in from 58 MECHANICAL DENTISTRY. ten to fifteen minutes ; with ordinary city gas in from fifteen to twenty-five minutes, according to quality. In thirty minutes a heat sufficient to destroy the muffle can be produced, which indicates a temperature of over 3240 F., much higher than is ever needed for any kind of work, except the fusing of platinum. Fig. 30. Three-eighths of an inch gas-pipe will supply sufficient gas and can be worked with the ordinary foot-bellows. The Sharpe Furnace. — One of the simplest and most complete gas muffle-furnaces yet placed upon the market, is that invented by Dr. W. M. Sharpe, of Binghamton, New York, and is exhib- ited in Figs. 31 and 32. Fig. 31. Fig. 32. 6o MECHANICAL DENTISTRY, Gas Crucible Furnace Without Blast. — Fig. 33 represents a small crucible furnace that will be found very convenient for melt- ing and refining the precious and more infusible metals employed by the dentist. It takes crucibles up to 2.y 2 by 2.]/^ inches outside, and with a three-foot chimney will melt copper, gold, silver, etc., in about ten minutes, or cast iron in thirty minutes from the time the gas is lighted. The construction of the burner used with this furnace is illus- trated by the sectional diagram, Fig. 34, and is thus described : Fig. 33. Fig. 34. "The gas enters a chamber at the bottom of the burner, through a device similar to a Bunsen burner, mixing with air as it enters, and is burned at the upper ends of a series of concentric tubes, furnishing air-spaces alternately with those supplying the mix- ture of gas and air. The whole burner is constructed of iron, and will be found better able to withstand an intense heat, more dur- able and quicker in its operation, than the old pattern with gun- metal tubes. In case metal should be spilled into the burner, it can be easily taken apart for its removal. "Each part of the burner is lettered, and in case of accident it GENERATION AND APPLICATION OF HEAT. 61 can be supplied at a small expense by specifying the letter on the piece desired. "The burner in its present shape is believed to be the most effi- cient and economical yet devised for furnace purposes." The following instructions in the use of this furnace should be observed : "A chimney or stove-pipe, eight or ten feet high, may be used as a fixture, and the draft partially stopped with a damper or slide when lower temperatures are required, the gas being turned down in proportion; the guide for the proper adjustment being that UNDER ALL CIRCUMSTANCES THE FLAME MUST JUST COVER THE crucible or muffle, but not extend into the chimney so as to make it red hot. When the flame covers the crucible or muffle the Fig. 35. gas is doing its extreme duty under the most favorable circum- stances, without waste. Particles of flux should not be allowed to fall on the fire-clay casing, where the parts touch each other ; and the power of the furnace should not be urged too far by the use of very long chimneys, as there is danger of the fusion of the fire- clay parts together, so that they cannot be separated. Fire-clay fittings, as a rule, cannot be safely used for temperatures much exceeding the fusing-point of cast iron. Plumbago fittings and cru- cibles must be heated slowly the first time they are used. After the first time they may be subjected instantly to the full power of the furnace without injury." Gas Crucible Furnaces with Blast. — A small, compact, and convenient crucible furnace is shown in Fig. 35. Of this simple but powerful heating-apparatus, which will be found especially 62 MECHANICAL DENTISTRY. adapted to the necessities of the dental laboratory, the manufac- turers* observe : " Owing to the discovery, by Mr. Fletcher, of a singularly per- fect non-conducting furnace casing, we are enabled to produce the first really simple gas-furnace ever constructed. This material is only about one-sixth the weight of fire-clay, and has not one-tenth its conducting power for heat. " The furnace consists of a simple pot — for holding the cruci- ble — with a lid and a blowpipe, all mounted on a suitable cast- iron base. As compared with the ordinary gas-furnace it appears almost a toy, owing to its great simplicity. " The casing holds the heat so perfectly that the most refrac- tory substances can be fused with ease, using a common foot- blower. Half a pound of cast iron requires from seven to twelve minutes for perfect fusion, the time depending on the gas supply and pressure of air from the blower. " The power which can be obtained is far beyond what is re- quired for most purposes, and is limited only by the fusibility of the crucible and casing. " The crucible will hold about ten ounces of gold. " An ordinary gas supply pipe, T \ or ■§-, will work it efficiently. It requires a much smaller supply of gas than any other furnace known. About ten cubic feet per hour is sufficient for most pur- poses. " Crucibles must not exceed 2% by 2 inches. Any common blowpipe bellows will work the furnace satisfactorily except for very high temperatures (fusion of steel, etc.), for which a heavy pressure of air is necessary. " In adjusting this furnace for use, put the gauze-nozzle of the burner closely against the hole in the side of the casing, turn on the gas, and light it in the furnace. Work the bellows and then put the cover on the furnace. The air supply should be such that a flame about two inches long will play out of the hole in the cover, and it may be adjusted by turning the thumb-screw on the side of burner. The amount of air and gas used by this burner is very small. Care should be taken that the right proportion of each should be used. A very light but steady blast of air will give the best results. * Buffalo Dental Manufacturing Company. GENERATION AND APPLICATION OF HEAT. 63 "A modified pattern of the foregoing furnace (Fig. 36) has been designed, retaining all the peculiar advantages of the one just described, but burning refined petroleum instead of gas as fuel, and is claimed to be equally as efficient as the gas-furnace. "The burner of this "furnace is constructed upon the principle of an atomizer ; and this, of course, dispenses with a wick. This method has proven the most efficient of any that has been experi- mented with. " The recent improvements consist in a device for regulating the supply of oil, which is operated by the milled nut (marked A) shown on top of the reservoir in the cut, and the addition of an annular jet of air, which is regulated by turning the sleeve (marked B)." This is an approved crucible furnace, and is known as Fletch- er's injector gas-furnace, the construction of this apparatus being Fig. 36. upon the principle of the injector furnace, and it is claimed that its power and speed of working are practically without limit, depending only upon the gas and air supply. It is very simple in construction, and consists of two parts, an upper portion, which forms the cover, and a lower part, which holds the crucible while in operation (see Fig. 36). A very useful and almost indispensable heating-apparatus in the dental laboratory, suitable for drying, boiling, melting metals requiring a moderate temperature, as zinc, tin, lead, etc., heating flasks preparatory to packing with rubber, and a variety of other purposes, is exhibited in Fig. 37. The burner, consisting, as will be seen, of a circular perforated gas-tube with a central air-jet, gives a complete range of tempera- 64 MECHANICAL DENTISTRY. ture, from a gentle current of warm air to a clear red heat, and is so perfectly tinder control that a common glass bottle may be placed on the tripod and heated to any required temperature with- out the slightest risk of fracture. For very low temperatures the ring must be lighted through the opening B. This gives a steady current of heated air through the gauze above. For boiling, melt- ing, etc., the light must be applied on the surface of the gauze, thereby providing a large body of blue flame, which can be urged by the blastpipe C. This is one of the most generally useful burners, and stands hard, dirty work without injury. The gauze, if choked up with dirt, can be replaced in a few seconds. An equally convenient heater for many purposes requiring a diminished temperature, as compared with the air-blast heater Fig. 37- Fig. 38. MS*-- ^ =: just described, is exhibited in Fig. 38. A gentle current of air passes through side openings in the end of the injecting tube, mingling with the gas supplied through a rubber tube attached to an ordinary gas-burner. An admirably contrived ladle-furnace, designed by Dr. Fletcher, is shown in Fig. 39. This simple contrivance, provided with a heating apparatus similar to the burner last described, is espe- cially well adapted for melting any of the several metals usually employed for dies and counter-dies, as zinc, tin, lead, Babbitt metal, etc. The burner can be removed from the casing and used for other purposes if desired. A cast-iron ladle of suitable form, with a detachable handle, which can be removed during the proc- ess of melting, is also illustrated. PRINCIPLES OF SOLDERING. 65 CRUCIBLES. Crucibles are small, conical-shaped vessels used by the dentist principally for the purpose of melting and refining metals used for plates, compounding metallic alloys, preparing and compound- ing the various ingredients employed in the manufacture of porcelain teeth, continuous-gum work, etc. They combine in a high degree the properties of infusibility, exemption from the attack of substances fused in them, the power of resisting sudden alternations of temperature and impermeability to fluids and gases. The Hessian crucibles, which are in most common use among dentists, are composed of silica, alumina, and oxid of iron. Fig. 39. Plumbago crucibles are also made from special patterns, and ex- pressly designed for Fletcher's furnaces. To avoid a possible loss of fused metals, which may occur in consequence of some imperfection in the crucible, a test should be made by placing in it a small quantity of borax and then sub- jecting it to a high heat. If imperfect, the borax, rendered semi- fluid by the heat, will pass through the substance of the crucible and glaze the surface on the outside. PRINCIPLES OF SOLDERING. Successful soldering is dependent upon several conditions, a disregard of any one of which may mean much difficulty, or a complete failure. By the close observance of these conditions 66 MECHANICAL DENTISTRY. the difficulties experienced in soldering - (especially by students) may be reduced to a minimum, in fact the operation becomes very simple. These conditions are : First, contact of the two surfaces to be united. If, for instance, the ends of a piece of plate are to be united, as in the formation of a band or ferrule, they must be so shaped as to be in close appo- sition at every point, as solder will not bridge a space. Or, if it be the soldering of an artificial denture, the backings must be in contact with the plate to which they are to be united. In other words, the continuity of the metal must be complete at the points where it is desirous to have the solder flow. Second, cleanliness of the surfaces over which the solder is to flow. That cleanliness in soldering operations should be observed, is quite as necessary as that the surfaces to be united should be in perfect contact. The purity of gold or silver is usually reduced by alloying with copper, which readily oxidizes when the metal is heated to redness. This oxidation can be readily removed by immersing the piece, when practicable, in dilute sulphuric acid, slightly heated ; or a strong solution of alum may be used — its solvent properties, however, are not developed until brought to the boiling-point, 212 F. Borax is also employed for this purpose; it accomplishes the same result by dissolving the oxid from the surface of the metal at the points where applied, and at the same time protects it from further oxidation. A good practice is to coat the surfaces to be soldered, before the heat is first applied. Third, the proper amount and application of heat. Where arti- ficial teeth are to be soldered the heating process, as well as the cooling, should be gradual. The greater the amount of invest- ment material, the greater the amount of heat required to bring the piece to be soldered to a uniform temperature. It naturally follows that the thickest part of the investment must receive the greatest volume of heat. Solder always flows toward the hottest point; this tendency enables us to direct its course under the blowpipe, by keeping the parts to be soldered at a higher tem- perature than the solder itself. On the other hand, if the heat is directed upon the solder, so that it reaches its fusing-point before the parts upon which it is placed are equally hot or hotter, it rolls up into a ball, a very troublesome feature to the majority of stu- dents. A large flame from the blowpipe should only be employed PRINCIPLES OF SOLDERING. 67 in " heating up " the case, not for the soldering- process. If these three stages have been carefully observed, it will be found that with a small pointed flame directed upon the solder and the parts to be united, the solder will flow quickly and leave a smooth, even surface at the completion of the operation. CHAPTER III. METALS EMPLOYED IN DENTAL LABORATORY OPERATIONS. GOLD. Au (Aurum). Gold has been known from a period of great antiquity, having, according to the writings of Moses, been wrought into articles of jewelry more than three thousand years ago. As a base or sup- port for artificial dentures, it has entirely superseded the use of the various animal substances formerly employed, and, by the mass of practitioners at the present time, it continues to be the most highly esteemed metal for the purpose mentioned, notwith- standing the more recent introduction of processes in which, as a base, this metal is wholly discarded. Gold is found in nature chiefly in the metallic state, and occurs either crystallized in the cube and its allied forms, or in threads of various sizes, twisted and interlaced into a chain of minute octa- hedral crystals ; also in spangles or roundish grains. These lat- ter, when they occur of a certain magnitude, are called pepitas, some specimens of which have been obtained of great size. In 1810 a mass of alluvial gold weighing 28 pounds was found in the gravel-pits of the creeks of Rockhole, in North Carolina. A lump of gold ore weighing three cwt. was forwarded from Chili, South America, as a contribution to the World's Exhibition in London. New Granada, California, Russia, and Australia have each pro- duced pepitas, or masses of gold weighing respectively 27^, 28, 70, and 106 pounds. As it occurs in nature, gold is never quite pure, being generally associated with silver, though sometimes it contains small quantities of platinum, iridium, or palladium. Geological Situations. — The crystalline primitive rocks, the compact transition rocks, the trachytic and trap rocks, and allu- vial grounds are the formations in which gold occurs. Unlike many other metals, it is never in such large quantities as to con- stitute veins by itself, but is either disseminated through the 68 METALS EMPLOYED IN DENTAL LABORATORY OPERATIONS. 69 rocky masses, or spread out in thin plates or grains on their sur- face, or confined in their cavities in the shape of filaments or crystallized twigs. The minerals composing the veins are either quartz, calcspar, or sulphate of baryta. The ores associated with the gold in these veins are principally iron, copper, arsenical pyrites, galena, and blende. The most abundant sources of gold, however, are in alluvial grounds, where it is found distributed in the form of spangles in the sands of certain plains and rivers, especially at their reentering angles, at the season of low water and after storms and temporary floods. Sufficient reasons have been advanced in support of the belief that gold found in alluvial situations belongs to the grounds traversed by these rivers, in- stead of being washed, as was formerly supposed, from the moun- tains in which their waters have their origin. Geographical Distribution. — The European mines more par- ticularly distinguished for their richness are in Hungary and Transylvania ; it also occurs, but more sparingly, in Ireland, Sweden, Siberia, Germany, Russia, Spain. In Asia and Africa, the mines which yield most abundantly are situated in the southern portion of these continents. From the latter, the ancients derived the greater portion of their gold. Several of the South American provinces yield this metal in considerable quantities. Washings are also common in several States of the Union, but California stands unrivaled, except by Australia, in the immense productive- ness of its mines, and its resources in respect to this rare and valuable metal are reckoned inexhaustible. Properties of Gold. — Pure gold is distinguished from all other metals by its brilliant orange-red or yellow color, being the only simple metal that possesses this complexion. It is susceptible to a high polish, but is inferior in brilliancy to steel, silver, or mer- cury. Its specific gravity varies somewhat, according as it is fused or hammered ; the former having a density of 19.26, the latter ranging from 19.04 to 19.65. It is only excelled in density, therefore, by platinum, the specific gravity of which is 21.25. Gold surpasses all other metals in malleability. The average thickness of ordinary gold-leaf is 2T2V00" °^ an i ncn > Dut the ultimate degree of attenuation to which pure gold is susceptible exceeds considerably this estimate. It is also distinguished for its ductility. A single grain of gold may be drawn into wire 50a 7o MECHANICAL DENTISTRY. feet in length, while an ounce may be made to extend 1300 miles. It is somewhat softer than silver, and possesses great tenacity, though inferior in this quality to iron, copper, platinum, or silver. A thread of gold y|-| -q of an inch in diameter will sustain a weight of 150 pounds. The fusing point of gold is 201 6° F. It fuses with consider- able expansion, and on cooling contracts more than any other metal. On account of the want of affinity of gold for oxygen, it remains unaltered in the longest exposure ; it is incapable of being oxid- ized in any heat that may be applied to it, and is only volatilized with great difficulty in the resistless heat of the oxyhydrogen blowpipe. It is unaffected by the most concentrated of the sim- ple acids, but is readily soluble in aqua regia or nitro-muriatic acid and nitro-fluoric acid. It will thus be seen that gold possesses, in an eminent degree, those general properties which render it peculiarly fit for the purposes to which it is applied in the practice of dental prosthesis. Influence of Alloying on the Properties of Gold. — The term alloy signifies a compound of any two or more metals, as brass, which is an alloy of copper and zinc. Alloys, in respect of their uses, are practically new metals, and differ in many important respects, both in their chemical and physical characteristics, from the constituent metals of which they are composed. A more particular account of the influence of alloying upon the general properties of metals, and their man- agement and behavior in the process of compounding, will be given under the head of alloys of the baser metals. As gold com- bines readily with most metals, some of the more prominent con- ditions which distinguish its alloys will be given. The malleability of gold is, strictly speaking, always impaired by its union with other metals. This effect is eminently charac- teristic of certain contaminations, as those with arsenic, tin, anti- mony, bismuth, lead, etc. ; while with certain other metals, as sil- ver, copper, and platinum, unless in excess, this property of gold is so little affected, as in no material degree to interfere with its being worked into any desired form for dental purposes. The ductility of gold is also usually diminished by its incorporation with foreign metals ; sometimes in a remarkable degree. Gold is METALS EMPLOYED IN DENTAL LABORATORY OPERATIONS. JI always rendered harder, and its tenacity is generally increased, by alloying, while its density varies with the particular metal or met- als with which it is combined. Thus the alloy of gold with either zinc, tin, bismuth, antimony, or cobalt, has a density greater than that of the mean of its constituents, while the alloys of gold hav- ing a less specific gravity than the mean of their components are those with silver, iron, lead, copper, iridium, or nickel. Gold is ordinarily more fusible when alloyed, the alloy always melting at a less heat than that required to fuse the most refractory constituent, and oftentimes less than the more fusible component. The alloy of gold and platinum furnishes an example of the former ; the platinum, which in its uncombined state is infusible in the highest heat of a blast-furnace, forming a fusible compound with gold, the melting- point of which is far below that of platinum. Gold solder, com- posed of gold, copper, and silver, affords a familiar illustration of the latter, the alloy melting at a less heat than that required to fuse its least refractory component, silver. Gold, which in its pure state has less affinity for oxygen than any other metal, is rendered more or less oxidizable when combined with other metals. That gold alloys tend to be formed in definite proportions of their constituents would appear from the phenomenon observed in the native gold of the auriferous sands, which is an alloy with silver in the ratio of one atom of silver, united to four, five, six, or twelve atoms of gold, but never with a fractional part of an atom. The same circumstance is noticed in connection with the amalgam of silver and mercury. But as alloys are generally soluble in each other, the definiteness of this atomic combination is obscured and disappears in most cases. Properties of Particular Alloys of Gold. — The metals with which gold is liable to be contaminated in the dental laboratory are zinc, tin, lead, antimony, bismuth, iron or steel, mercury, and arsenic ; as also excess of silver, copper, and platinum. As several of these metals when alloyed with gold, even in very minute quan- tities, are highly destructive in their influence upon those proper- ties which adapt this metal to the various .wants of the mechanical operator, and as their separation is often attended with consider- able difficulty, annoyance, and loss of time, it is practically im- portant that care should be taken to prevent, as far as practicable, the admixture of any one or more of them with the gold scrap, fil- 72 MECHANICAL DENTISTRY. ings, or sweepings, that are to be reconverted into proper form for use. The accidental intrusion of these metals, however, is, to some extent, unavoidable, and as an acquaintance with the more prominent characteristics or sensible properties of the resulting alloys sometimes furnishes valuable indications in the selection of the proper reagents employed in their purification, a description of individual alloys is introduced. Tin, antimony, bismuth, lead, and arsenic, are peculiarly prominent in their effects upon the malleability of gold; either of these metals in exceedingly minute quantities render gold intractable. One part of antimony with nine parts of gold, form a pale, brittle alloy, and in the proportion of one part of the former to 1920 of gold, the resulting compound is too brittle to admit of successful lamination. An alloy of arsenic with gold containing ^q- of the former is a gray, brittle metal, while in the proportion of -g-jjQ-, the malleabil- ity of the gold is seriously impaired without suffering any change of color. So energetic is the influence of this metal on gold that the latter is rendered brittle when subjected even to the vapor of arsenic. Tin, lead, and bismuth are somewhat analogous to arsenic in their influence upon the malleability of gold, either of them, in al- most inappreciable quantities, rendering the latter metal unman- ageable under the rollers. One part of lead or bismuth to 1920 of gold converts the latter into an unmalleable metal, while tin exceeds either in its remarkable tendency to render gold hard and brittle. Alloys of gold with tin are of a light color; those with lead are of a darker complexion. Zinc .with gold forms a brittle alloy, and when combined in equal proportions is exceedingly hard, white, and brittle. Uniting or incorporating itself less intimately with the gold than either lead or tin, however, it not infrequently happens that portions of the ingot will be brittle while others remain, in some degree, malleable; so that the bar, when rolled out in the form of plate, will be perforated or cracked at those points where the zinc pre- dominates, while remaining portions of the plate retain a moder- ate degree of softness and pliability. The working properties of gold are not sensibly affected by the METALS EMPLOYED IN DENTAL LABORATORY OPERATIONS. 73 incorporation of very small quantities of iron, as an alloy of these metals, in the proportion of one part of the latter to eleven of gold, remains malleable. Platinum, in itself a highly refractory metal, is, as before stated, rendered fusible in combination with other metals. When com- bined with gold in small proportions, the latter is rendered harder and more elastic without having its malleability practically im- paired. Platinum very readily affects the color of gold, the small- est quantities rendering the alloy pale and dull-colored. Silver unites with gold in every proportion, and is the chief metal employed in the reduction of gold to the required forms for dental uses. It renders gold more fusible, and imparts to it increased hardness without materially affecting its malleability. The alloy is light-colored in proportion to the amount of silver introduced. Copper, like silver, is usually combined with gold in the forma- tion of plate, solders, etc., and hardens and renders gold tougher without practically impairing its malleability. It imparts to the alloy a deeper red color, and in the form of plate is capable of receiving a polish excelling in richness and brilliancy any other metal. The foregoing alloys of gold, it will be perceived, are such as result from the incorporation with gold of minute proportions of any one of the base metals mentioned, and possess certain physical characteristics that indicate, with tolerable certainty, the particular alloying component. Thus, for example, if the alloy is light-colored and very brittle, the presence of tin may be sus- pected ; if brittle and dull-colored, lead is indicated ; if grayish or dull-colored, but still malleable, tough, and elastic, platinum is probably present ; if unequally malleable, or brittle in spots, the presence of zinc may be inferred. Alloys of gold, however, embracing several or all of these met- als in varying proportions, are sometimes accidentally formed, in which case the more distinctive features which characterize the binary compounds are lost or obscured. CHAPTER IV. REFINING GOLD. Elements Employed. — The separation of foreign metals from gold by what is termed the "dry method," or roasting, is effected by the action on them of either oxygen, chlorin, or sulphur, con- verting them into oxids, chlorids, or sulphurets. Certain com- pound substances are used for this purpose which, when heated and decomposed, yield these elements in sufficient quantities for the purposes specified. The refining agents in common use are nitrate of potassa (niter, or saltpeter), which yields oxygen; chlorid of mercury (corrosive sublimate), which yields chlorin; and sul- phuret of antimony (crude antimony), which yields sulphur. Other compounds contain these elements, but those mentioned are generally preferred because they contain them abundantly, are readily decomposed by heat, and do not materially interfere with the process of separation by the introduction of troublesome com- ponents into the alloy. Before considering specifically the different modes of refining alloys of gold, it will be convenient to classify the different forms of gold as they occur in working this metal in the laboratory. i. Plate-scrap or clippings, and plate-filings. These, if proper care is taken to prevent the introduction of fragments of platinum, impure filings, or particles of base metals, only require, provided they were originally of suitable fineness, to be remelted and again converted into plate or other forms for use. 2. Mixed filings, and fragments containing solder, platinum, etc. These, when melted alone, produce an alloy more or less impoverished in proportion to the quantity and quality of the foreign metals introduced in finishing pieces constructed of gold, and should either be separately refined by roasting, or reduced to pure gold by the " humid method," to be described hereafter. 3. Sweepings. This form embraces many impurities, earthy and metallic, and should first be thoroughly washed, to remove 74 REFINING GOLD. 75 the earthy constituents, after which the remaining metals may either be mixed with class second, or separately refined. Another and perhaps better method, is to fuse together the sweepings and substances hereinafter mentioned, in the following proportions : Of sweepings, eight parts ; chlorid of sodium, four parts ; impure carbonate of potassa, four parts ; impure supertartrate of potassa, one part; and nitrate potassa, half part. Mix them thoroughly together, and melt in a crucible. The crucible with its contents should remain in the fire for some time, in order to secure a com- plete separation of the metals from extraneous matter. It is evident from the above classification that much time and labor may be saved by preserving these forms of gold separately as they accumulate in the laboratory. Separate lap-skins or recep- tacles, therefore, should be appropriated to the working of gold, one to receive scrap and unmixed plate-filings, which may be reconverted into plate without refining; another to collect the solder-filings, and such impure fragments as require purification. Separation of Foreign Metals from Gold. — The most trouble- some ingredients which find their way into gold alloys are what are commonly called base metals, as tin, lead, zinc, iron, antimony, bismuth, etc. In attempting to separate these metals from gold, it is not a matter of indifference what reagent is employed, inas- much as distinct affinities exist, which may be advantageously consulted. If, for example, zinc, or iron, or both of these metals are present in small quantities, any compound which yields oxy- gen will, by virtue of the affinity of the latter for these metals, effect their separation by converting them into oxids ; hence, when these metals are to be got rid of, nitrate of potassa is em- ployed. But oxygen has a feeble affinity for tin, and when this metal is present, its separation is better effected by some com- pound which parts with chlorin in the act of decomposition ; chlorid of mercury is therefore used for the purpose. When the alloy of gold contains a number of these metals at the same time, and is very coarse, sulphuret of antimony, which is a very power- ful and efficient reagent, should be resorted to, unless the opera- tor should prefer, and which is the better way, to reduce the alloy to pure gold by the " humid method." The Dry Method. — After all traces of iron or steel have been removed from the gold fragments and filings by passing a magnet j6 MECHANICAL DENTISTRY. repeatedly through them, the latter should be placed in a clean crucible, lined on the inside with borax, and covered either with a piece of fire-clay slab, or broken crucible. Sheet-iron has been recommended for the latter purpose, but should never be used, as, when highly heated, scales form on the surface, and are liable to drop in upon the fused metals. If the operation is likely to be pro- tracted, an inverted crucible, with a hole in the bottom, may be securely luted to the top of the one containing the metals ; the refining agents and fluxes being introduced through the opening in the upper crucible. These are then placed in the furnace, on a bed of charcoal, or what is better, a mixture of charcoal and coke, the latter being built up around the crucible, and over it when covered with a second crucible, care being taken that no frag- ments of fuel are permitted to fall in upon the fused metals. The process is as follows : First melt the alloy at a high temperature, to oxidize the base metals ; the refining agents may then be added in small quantities from time to time, and the heat continued from half an hour to an hour, according to the coarseness of the alloy. The agents first employed are borax, and potassium nitrate (KN0 3 ).. The latter assists the oxidation by parting with its oxygen, when the foreign metals will generally become entirely oxidized and dissolved in the slag. The crucible should be removed from the fire, and the metals allowed to cool gradually. The crucible may now be broken and the button of gold at the bottom removed and separated from the slag that covers it with a hammer. The gold should then be put into a fresh crucible and remelted for pouring into ingot-molds, which should be previously warmed and oiled (see page 89). This treatment, with nitrate of potassa and borax, will usually be sufficient, as most metals are oxidizable. If, however, after ham- mering, annealing, and rolling the ingot, it should still be found brittle, it must be remelted, and some other refining agent em- ployed to remove the traces of the base metals. If it is known what foreign metal is present, the particular reagent which will most readily attack it should be used. But if, as is often the case, the alloy is of uncertain composition, or contains several metals having distinct affinities, the process becomes to some extent experimental, making it necessary to use first one refining agent REFINING GOLD. 77 and then another, until, from the appearance and the manipula- tion of the gold, it is found to be free from alloy. The special reagents employed are as follows : When tin or lead is present, add mercuric chlorid, HgCl 2 (cor- rosive sublimate), and zinc chlorid, ZnCl 4 , or lead chlorid, PbCl,, are formed and with the mercury volatilized by the heat. When silver is present, add to the molten alloy from two to four times its weight of antimony sulphid, Sb 2 S 3 ; this must be added carefully and a little at a time. The heat decomposes the sulphid. The sulphur unites with the silver and other base met- als, forming sulphids, while the antimony unites with the gold, forming a leaden-colored alloy. When effervescence has ceased, remove the crucible from the fire and allow it to cool. The anti- mony and gold alloy will be found in the bottom of the crucible, and the sulphids on the surface. To separate the antimony from the gold, remelt the alloy and throw upon the molten mass a current of air from a blowpipe. Antimony oxid, Sb 2 3 , is formed and volatilized ; continue the process until fumes cease to be given off. When iridium is present, Prof. Essig, in writing upon the sub- ject, says : " The little, hard grains occasionally met with in gold, upon which the file makes no impression, consist of iridium, or a native alloy of osmium and iridium, and are not combined with the gold, but merely disseminated through it. The only dry method of separating it from gold consists in alloying the latter with three times its weight in silver, by which means the specific gravity of the metal is so much lowered that iridium, which is very infusible and of a specific gravity of 21.1, will subside to the bottom of the crucible, when the gold and silver alloy may be poured or ladled off. As some of the gold will remain with the residue, more silver must be melted with it, the operation being repeated several times until nearly all the gold is removed." The gold and silver alloy may then be separated as directed above. When Platinum is Present. — If, after treating the alloy with the reagents enumerated, it should be found malleable, but stiff or elastic, and of a rather dull color, it is due to the presence of platinum ; and any further attempts to reduce it by the " dry proc- ess " will prove unavailing. It must then be subjected to what will hereafter be described as the " humid or wet method." yS MECHANICAL DENTISTRY. The Humid Method.- — When it is desired to reduce the alloy to pure gold, which is generally advisable whenever the gold to be refined consists of very coarse filings, fragments of plate contain- ing large quantities of solder, linings with platinum pins attached, particles of base metals, etc., the " humid or wet method," as it is called, should be employed. The solvents in common use for this purpose are nitric, sulphuric, and nitro-muriatic or hydrochloric acid ; but as the desired results can be more conveniently and directly obtained by the use of the latter, or hydrochloric acid, this most available method alone will be given. The following practical remarks on the subject are from an article on the " Man- agement of Gold,"* by Professor George Watt: " When the alloy is composed of metals differing but little in their affinities for oxygen, chlorin, etc., we resort to one of the ' wet methods.' And, in connection, we will only describe the one which we consider the most convenient and effectual for the practical dentist. It is effectual in all cases, as it always gives us pure gold. " Let us, then, suppose that our gold alloy has become contam- inated with platinum to such an extent that the color and elasticity of the plate are objectionable. The alloy should be dissolved in nitro-muriatic or hydrochloric acid, called aqua regia. The best proportions for aqua regia are three parts of hydrochloric acid to one of nitric. If the acids are at all good, four ounces of the aqua regia will be an abundance for an ounce of the alloy. The advantage of using the acids in the proportion of three to one, instead of two to one, as directed in most of the text-books, is, that when the solution is completed there is but little, if any, excess of nitric acid. If the acids be ' chemically pure,' four parts of the hydrochloric to one of the nitric produces still better re- sults. " By this process the metals are all converted into chlorids ; and, as the chlorid of silver is insoluble, and has a greater speci- fic gravity than the liquid, it is found as a grayish-white powder at the bottom of the vessel. The chlorids of the other metals, being soluble, remain in solution. By washing and pouring off, allowing the chlorid of silver time to settle to the bottom, the solution may be entirely separated from it. " The object is now to precipitate the gold while the others re- * Dental Register of the West, vol. xii, p. 251. REFINING GOLD. 79 main in solution. This precipitation may be effected by any one of several different agents, but we will mention only the protosul- phate of iron. " This salt is the common green copperas of the shops, and, as it is always cheap and readily obtained, we need look no further. It should be dissolved in clean rain-water, and the solution should be filtered, and allowed to settle until perfectly clear. Then it is to be added gradually to the gold solution as long as a precipitate is formed, and even longer, as an excess .will the better insure the precipitation of all the gold. The gold thus precipitated is a brown powder, having none of the appearances of gold in its ordinary state. The solution should now be filtered, or the gold should be allowed to settle to the bottom, where it may be washed after pouring off the solution. It is better to filter than decant in this case, as, frequently, particles of the gold float on the surface, and would be lost in the washings by the latter process. " Minute traces of iron may adhere to the gold thus precipi- tated. These c^n be removed by digesting the gold in dilute sul- phuric acid ; and, when the process is properly conducted thus far, the result is pure gold, which may be melted, under carbonate of potash, in a crucible lined with borax, and reduced to the re- quired carat." CHAPTER V. ALLOYS OF GOLD FOR DENTAL PURPOSES. Gold in its pure state is rarely employed by the dentist in lab- oratory processes, on account of its softness and flexibility ; it is, therefore, usually alloyed with such metals as impart to it — with- out practically impairing either its malleability, pliancy, or purity — the degree of hardness, strength, and elasticity necessary to re- sist the wear and strain to which an artificial piece constructed from it is unavoidably exposed in the mouth. Reducing Metals. — The metals with which gold is usually combined are copper and silver. It is sometimes reduced with silver alone, many regarding the introduction of copper into the alloy as objectionable, as plate derived from it is supposed to be more readily tarnished and to communicate to the mouth a dis- agreeable metallic taste. This is unquestionably true, if, as is sometimes the case, the copper used is in excess ; when, in addi- tion to the effects mentioned, gold, so debased, may become a source of positive injury to the organs of the mouth, as well as to the general health. The small proportions of copper usually em- ployed in forming gold plate, however, are not likely to produce, in any objectionable degree, the consequences complained of, un- less the fluids of the mouth are greatly perverted. If gold coin is used in the formation of plate, it may be sufficient to add sil- ver alone, inasmuch as copper is already present; though, usually, additional quantities of the latter metal are added. Required Fineness of Gold Plate. — Alloys of gold to be per- manently worn in the mouth should be of such purity as will most certainly, under all the contingencies of health and disease, resist any chemical changes that would tend to compromise either the comfort or health of the patient. Evils of no inconsiderable mag- nitude are sometimes inflicted, either through ignorance, careless- ness, or cupidity, by a disregard of this important requirement. If the general health of the patient remained always uniformly unim- 80 ALLOYS OF GOLD FOR DENTAL PURPOSES. 8 1 paired, with the secretions of the mouth in their normal state, gold degraded to 18 or even 16 carats fine, would undergo no material changes in the mouth. But it must be remembered that, in addition to the corrosive agents introduced into the mouth from without, a variety of diseases, local and constitutional, effect important changes in the otherwise bland and innoxious fluids contained therein, which, from being alkaline or neutral, be- come more or less acidulated. Indigestion, with acid eructations ; gastro-enteritis ; ague ; inflammatory and typhoid fevers ; brain affections ; eruptive diseases ; rheumatism, gout, etc., are some of the local and constitutional disorders almost uniformly imparting to the mucous and salivary secretions an acid reaction. When this condition of the secretions exists in connection with the use of gold, readily acted on chemically by reason of its impoverish- ment, some degree of irritation of the tissues of the oral cavity is likely to ensue. Gold plate intended to be introduced into the mouth should not, therefore, as a general thing, be of a less stand- ard of fineness than from 18 to 20 carats. It may exceed this degree of purity in some cases, but will rarely or never, unless alloyed with platinum, admit of being used of a higher carat than the present American coin, which is 21.6 carats fine. Formulas for Gold Plate used as a Base for Artificial Den- tures. — Any of the following formulas may be employed in the formation of gold plate to be used as a base or support for artifi- cial dentures. The relative proportions of the alloying com- ponents may be varied to suit the peculiar views or necessities of the manipulator. The estimated carat of the appended formulas is based on the fineness of the American gold pieces coined in 1837 and thereafter. GOLD PLATE EIGHTEEN CARATS FINE. Formula No. 1. Formula No. 2. 18 dwts. pure gold, 20 dwts. gold coin, 4 dwts. fine copper, 2 dwts. fine copper, 2 dwts. fine silver. 2 dwts. fine silver. GOLD PLATE NINETEEN CARATS FINE. Formula No. 3. Formula No. 4. 19 dwts. pure gold, 20 dwts. gold coin, 3 dwts. copper, 25 grs. copper, 2 dwts. silver. 40 + g rs - silver. 6 82 MECHANICAL DENTISTRY. GOLD PLATE TWENTY CARATS FINE. Formula No. 5. Formula No. 6. 20 dwts. pure gold, 20 dwts. gold coin, 2 dwts. copper, 18 grs. copper, 2 dwts. silver. 20 + grs. silver. GOLD PLATE TWENTY-ONE CARATS FINE. Formula No. 7. Formula No. 8. Formula No. 0. 21 dwts. pure gold, 20 dwts. gold coin, 20 dwts. gold coin, 2 dwts. copper, 13 + grs. silver. 6 grs. copper, 1 dwt. silver. ? s grs> platinum. GOLD PLATE TWENTY-TWO CARATS FINE. Formula No. 10. 22 dwts. pure gold, 1 dwt. fine copper, 18 grs. silver, 6 grs. platinum. The union of platinum with gold, as in Formula No. 10, fur- nishes an alloy rich in gold, while it imparts to the plate derived from it a reasonable degree of stiffness and elasticity; preserves in a good degree the characteristic color of fine gold ; and does not materially impair its susceptibility of receiving a high polish. The amount of gold coin given in Formula No. 9 may be reduced with platinum alone, adding to it from eight to twelve grains ; in which case, although the carat of the alloy is lowered, its absolute purity remains unaffected, and plate formed from it will better resist any changes in the mouth than gold coin itself. Formulas for Gold Plate used for Clasps, Wire, Stays or Backings, Dowels, etc. — Gold used in the formation of clasps, backings, etc., is improved for these purposes by the addition of sufficient platinum to render it firmer and more elastic than the alloys ordinarily employed in the formation of plate as a base. The advantages of this elastic property, in its application to the purposes under consideration, are, that clasps formed from such alloys will adapt themselves more accurately to the teeth, as, when partially spread apart on being forced over the crowns, they will spring together again and accurately embrace the more contracted portions. In the form of stays or backings, additional strength being imparted, a less amount of substance will be required ; the elasticity of these supports, also, will not only lessen the chances ALLOYS OF GOLD FOR DENTAL PURPOSES. 83 of accident to the teeth themselves in mastication and otherwise, but preserve their proper position when temporarily disturbed by any of the forces applied to them. The same advantages last men- tioned are obtained from this property in the use of metallic pivots. Formula No. 1. Formula No. 2. 20 dwts. pure gold, 20 dwts. coin gold, 2 dwts. fine copper, 8 grs. fine copper, 1 dwt. fine silver, 10 grs. silver, 1 dwt. platinum. 20 grs. platinum. The alloy derived from either of these formulas will be 20 carats fine. Gold Solders. — Solders are a class of alloys by means of which the several pieces of the same or of different metals are united to each other. They should be more fusible than the metals to be united, and should consist of such components as possess a strong affinity for the substances to be joined. They should also be as fine as the metals to which they are applied will admit of without endangering the latter. Solders of different degrees of fineness, therefore, should always be provided to make selections from. The use of solders of doubtful or unknown composition should be avoided, and hence they should be compounded either from pure gold or gold coin. The following formula taken from Prof. Harris's work on " Dental Surgery," page 666, recipe No. 3, may be used in connec- tion with 18 or 20 carat gold plate, and is 16 carats fine : 6 dwts. pure gold, 2 dwts. rosette copper, 1 dwt. fine silver. Recipes Nos. 1 and 2, page 663 of same work, are too coarse to be introduced into the mouth ; the former being a fraction below 14 carats, while the latter is still more objectionable, exceeding but little i2 J / 2 carats. Formula No. I of the following recipes is a fraction over 15 carats fine : and No. 2 furnishes a solder 18 carats fine : Formula No. i. Formula No. 2. 6 dwts. gold coin, Gold coin, 30 parts, 30 grs. silver, Silver, 4 " 20 grs. copper, Copper, 1 part, 10 grs. brass. Brass, 1 " 84 MECHANICAL DENTISTRY. In the reduction of gold for solders, Dr. Dorrence recommends the use of what he calls " solder alloy." This is derived from the following formula : 1 part pure silver, 2 parts pure zinc, 3 parts pure copper. The copper and silver are melted without flux, in a clean cru- cible which is well lined with borax; the zinc is then added in small quantities as rapidly as may be without chilling the molten mass so that it loses its fluidity, meanwhile stirring it with a clay pipe-stem or rod, or a white-wood stick, until the profuse fumes of the burning zinc just pass off, when pour immediately into an ingot-mold, or into clean water in a clean wooden pail. The met- als entering into the composition of this solder alloy should be absolutely pure, especially should they be free of arsenic, anti- mony, cadmium, etc., in which case not only the alloy, but gold and silver solders made from it, will be tough and easy-flowing. Inasmuch as the zinc, in compounding the alloy, has not been pro- tected from oxidation, if it has been cast at the proper moment, it will be found present in about its combining weight. Both gold and silver solders made with this alloy will, as has been stated, be found very tough, and easy-flowing, the range of proportion most desirable being, for gold solder from 20 to 12 carats, or from 15 to 50 per cent, of alloy. Dr. D. very properly says, however, that the 12 carat or 50 per cent, solder is too coarse for dental work. From to to 15 per cent, of the alloy added to gold coin is recommended as a suitable solder in the construction of coin-gold crowns. Zinc, as a constituent of solders, is used principally with a view of rendering them more fusible without materially debasing them if the proper proportion is observed. Its employment under any circumstances has been objected to by some, on the ground that the alloy is more readily tarnished in the mouth, is more brittle, and that it furnishes more favorable conditions for galvanic action. These objections only hold good when zinc is used in excess. When employed in quantities sufficient only to make the gold flow readily and evenly at a diminished heat, it is claimed that the base metal used in these alloys is chiefly consumed in the process of soldering, leaving a residuum of gold alloy equal, or nearly so, in purity to solder not so contaminated. If such is the case they are ALLOYS OF GOLD FOR DENTAL PURPOSES. 8^ acceptable alloys for soldering purposes, inasmuch as it is not only desirable to have an easy-flowing solder, but one which shall have as little affinity as possible for acids often found associated with the fluids of the mouth. Care should be taken to add no more zinc than is necessary to make the solder flow freely under a heat that may be safely applied, without danger of melting the pieces to be united. Method of Reducing Gold to a Lower or Raising it to a Higher Standard of Fineness, and of Determining the Carat of any Given Alloy. — In the process of compounding gold for dental purposes, the manipulator should always aim at exactness in the quantity and relative proportions of the reducing components, and should be able to determine precisely the purity of the metals he em- ploys. Gold alloys are too often arbitrarily compounded, and used without any adequate knowledge of their qualities or prop- erties ; and formulas, taken on trust, are employed without any certain knowledge of the quality of the alloys they produce. That we may know certainly the quality of the gold alloys used in the laboratory without resorting to the inconvenient process of analysis or assaying, they should always be made either from pure gold or gold coin, the standard of these being definitely fixed. But as the process of procuring pure gold is somewhat tedious and troublesome, gold coin is very generally employed for the purpose. The amount of alloy necessary to reduce either pure or coin gold to any particular standard, and the method of ascertaining the carat or fineness of any given alloy, may be readily determined by a few simple rules. The following practical remarks on the method are taken from an article on " Alloying of Gold,"* by Professor Watt : " i. To Ascertain the Carat of any Given Alloy. — The propor- tion may be expressed as follows : "As the weight of the alloyed mass is to the weight of gold it contains, so is 24 to the standard sought. Take, for example, Harris's No. 3 gold solder: Pure gold, 6 parts. " silver, 2 " copper, 1 part. Total, 9 parts. * Dental Register of the West, vol. x, p. 396. 86 MECHANICAL DENTISTRY. " The total proportion would be expressed thus : 9 : 6 : : 24 : 16. " From this any one can deduce the following : " Rule. — Multiply 24 by the weight of gold in the alloyed mass, and divide the product by the weight of the mass ; the quotient is the carat sought. " In the above example, 24 multiplied by 6, the quantity of gold, gives 144, which, divided by 9, the weight of the whole mass, gives 16. Hence, an alloy prepared as above is 16 carats fine. " As another example, under the same rule, take Harris's No. 1 solder: 22 carat gold, 48 parts. Silver 16 Copper, 12 Total, 76 parts. " Now, as the gold used is but 22 carats fine, one-twelfth of it is alloy. The -fa of 48 is 4, which subtracted from 48 leaves 44. The statement then is : 76 : 44 :: 24 : 13.9. " This solder, therefore, falls a fraction below 14 carats. " 2. To Reduce Gold to a Required Carat. — The proportion may be expressed as follows : " As the required carat is to 24, so is the weight of the gold used to the weight of the alloyed mass when reduced. The weight of gold subtracted from this gives the quantity of alloy to be added. " For example, reduce six ounces of pure gold to 16 carats. " The statement is expressed thus : 16 : 24 : : 6 : 9. " Six subtracted from nine leaves three, which is the quantity of alloy to be added. From this is deduced the following : " Rule. — Multiply 24 by the weight of pure gold used, and divide the product by the required carat. The quotient is the weight of the mass when reduced, from which subtract the weight of the gold used, and the remainder is the weight of alloy to be added. ALLOYS OF GOLD FOR DENTAL PURPOSES. 87 " As another example under the same rule, reduce one penny- weight of 22 carat gold to 18 carats. " As the gold is only 22 carats fine, one-twelfth of it is already alloy. The one pennyweight, therefore, contains but 22 grains of pure gold. The statement is, therefore, thus expressed : 18 : 24 : : 2.2 : 29J/3. " Twenty-two subtracted from 29% leaves 7%. Therefore, each pennyweight of 22 carat gold requires 7% grains of alloy to reduce it to 18 carats. " 3. To Raise Gold to a Higher Carat. — This may be done by adding pure gold or a gold alloy finer than that required. The principle of the rule may be set forth in the following general ex- pression : " As the alloy in the required carat is to the alloy in the given carat, so is the weight of the alloyed gold used to the weight of the reduced alloy required. The principle may be. practically ap- plied by the following: " Rule. — Multiply the weight of the alloyed gold used by the number representing the proportion of alloy in the given carat, and divide the product by that representing the proportion of al- loy in the required carat; the quotient is the weight of the mass when reduced to the required carat by adding fine gold : " To illustrate this, take the following example : " Raise one pennyweight of 16 carat gold to 18 carats. " The numbers representing the proportions of alloy in this ex- ample are found by respectively subtracting 18 and 16 from 24. The statement is, therefore : 6 : 8 : : 1 : xyi, from which it follows that to raise one pennyweight of 16 carat gold to 18 carats, there must be Y$ of a pennyweight of pure gold added to it. " But suppose that, instead of pure gold, we wish to effect the change by adding 22 carat gold. The numbers, then, respectively representing the proportions of the alloy would be found by sub- tracting, in the above example, 16 and 18 from 22, and the state- ment would be : 4 : 6 : : 1 : iV 2 . 88 MECHANICAL DENTISTRY. " It follows, then, that to each pennyweight of 16 carat gold y 2 of a pennyweight of 22 carat gold must be added to bring it to 18 carats. " By the above rules, we think the student will be able, in all cases, to calculate the fineness or quality of his gold, and to effect any reduction, whether ascending or descending, which he may desire." CHAPTER VI. METHOD OF CONVERTING GOLD ALLOYS INTO THE REQUIRED FORMS FOR DENTAL PURPOSES. Manner of Procuring an Ingot. — The gold to be molded in the form of ingot is put into a clean crucible lined on the inside with borax, and placed in the furnace. When the contained metals are perfectly fused, the crucible should be removed from the fire with a pair of tongs, and the contents poured quickly but carefully into the ingot-molds ; the latter being placed conveniently near the mouth of the furnace, as the molten metals soon become chilled on exposure to the open air. Before pouring, the molds, if made Fig. 40. of iron, should be moderately heated and oiled, or coated with lamp smoke by holding their inner surfaces over the flame of an oil lamp or gas-jet. Ingot-molds are constructed of various substances, but those in most common use are formed of iron, and, for gold, are generally about two inches square and from y% to y^ of an inch thick (Fig. 40). They should be slightly concave on their inner surfaces, to compensate for the greater shrinkage of the gold in the center than at the margins of the ingot. Soapstone is sometimes employed for the same purpose, and is 89 9. b 6 c-a oi J3 "•3 .a " iuo >. 5 be a 3 tR d ..'w *j .B T3 T3 J3 «Tt3 ho OJ 3 pq s ID — «<3 > he . s a >, fe o « 2 O 3 CM h .. * >* c P. »] P. c3 2.2 .C .a 03 -a a ^! ■0 2*" ■a s C d 2 3 rt be J3 bo "5 .„J3 *a S •3 a. 3 S* fa In U c T£ >. T3 B >• cU TJ 3 S S3 rt w fa c c 3 tU u bo be.S &■* 2 "2 a oj 3 k, — o "2 o •3 be s £ ■a p! p. 3 -a 13 .3 <; > >> > CIS c^ O !>> £ 6 « .2 « 3 3 - S 8* fa* 3 86 s s p. cd bo -a T3 3 a! c3 T3 "S"3 -T3 3 B^ 3 3 3 O V "3 2 * O 3 3 V i4" .2 § >>2 J5T3 "b S 8 S J5 " .§■§ 73 o b a. XI o 3 " ■tfl rt S C J IS 226 MECHANICAL DENTISTRY. ~ E il ti c- "3 ° 3 ■£ ° a .3 T-J co - rt ft cu « rt 5 bo •2 S c .S 91 O* P "2 « T3 S ft C rt cd rt A .* M in .2 a H W « W PL. s w H pq P W H U P I— c (72 o c C O ,2 rt cu 2 c -° 3 +3 .2 rt « MHO ft c .3 S c 53 bo 33 cu ,3 e ■- u cu -3 c rt > u >, 3 O ft a rt .X ■ — ; cu M B c 3.2 ■M C O rt & s rt \£ S "£ O ? cu £ ft --O •- 3 cu co 2 3 5 •""0 +J ' a i- 3 32 cu c S r3 V rt o % -3 a! *co .3 .„ , .J o .2 u 3 p r rt 3 3 cu ft cj O Ph rt rti pq .5 rt 3 .3 bo 13 •£ rt i_ o cu bo i- » c II M-- £ rt co CU T).S "^'rt bo 3 -o g* 8 cu *u +J e bO co S-9 21 § rt S *j ^.5 S rrt S-S ous a itline well 3 ft rt .2 co^ ound gard and cu 5^ g.s,§ & t? CU rt . O CU TJ rt ^rl cu T) 3 r C JS 5 go fe -o rt w Id CO cu b0^> 3 3 m rt H U 3 o '3 ENTIRE DENTURES. 227 assigns to one temperament be inserted in the mouth of one whose physical organization demands a different type, the effect is abhorrent. The artificiality of artificial teeth is the subject of remark by those who have little or no conception of the reason therefor — simply an instinctive appreciation of the incongruity and unreality. It is indeed rare to see a case in which there is occasion for a moment's hesitation as to the fact of replacement. There is no dental service that, from the esthetic standpoint, is, as a rule,. so illy performed as the prosthetic. Thousands of den- tures are constructed which serve the needs of the wearer for speech and mastication, but which are, nevertheless, deserving of utter condemnation as art productions. More attention has been paid to the. best methods of restoring impaired function — secur- ing comfort and usefulness in artificial dentures — than to a corre- lation of the substitutes to the physical characteristics of the patient. " What is needed is such an appreciation of the law of corres- pondence that the dentist can cipher out, as by the rule of three, the character of teeth required in the case of an edentulous mouth with the same precision as the comparative anatomist can, from a single bone, indicate the anatomical structure of the animal to which it belonged. The probability is that in many, perhaps in most, of the cases of incongruous artificial dentures the fault is not in carelessness or indifference of the dentist, but in failure to recognize the requirements of temperament. A certain family resemblance to each other in a set of teeth is considered essential, but the adaptability of the set as a whole to a given case should be esteemed of even greater importance. Especially is there a notable failure to recognize the color demanded by form. A set of teeth in which not only the relative length and breadth, but every line and curve, characterize it as belonging to a certain tem- perament, is, in contravention of every law of correspondence, made of a color which was never found in nature associated with such forms. Thus we see constantly such incongruities as the association of the massive tooth of the bilious temperament with the pearl-blue color belonging to the nervous temperament, and the long, narrow teeth of the nervous temperament of bronze- yellow color never seen in the mouth of any but those of a bilious temperament. 221 MECHANICAL DENTISTRY. " The trouble is not with the manufacturers ; they supply the demand. The fact is, the requirements of the law of correspond- ence have not been sufficiently studied by the profession. The first study of the dentist who aspires to the dignity of artist, when proposing to replace a lost denture, should be how to restore the natural appearance of his patient, and this can only be effected through an appreciation and observance of the temperamental characteristics and the law of correspondence or harmony. Age and sex may somewhat modify the requirements in a given case, Fig. 91. Bilious. Sanguineous but tin- basal fact on which he should proceed is temperament. A failure to recognize its demands will result in failure — from an esthetic standpoint." Selection and Arrangement of Artificial Teeth. — A knowledge of the distinguishing characteristics of the various temperaments and the style of teeth which conform to nature's type in the phys- ENTIRE DENTURES. 229 ical organization (see Fig. 91) marks the difference between the dental mechanic and the dental artist ; and the fulfilment of the highest art conceptions in the construction of entire dentures is far from being complete with the mere selection of teeth in con- formity with temperamental and other indications. The essen- tial preliminary step is concerned chiefly with the form and color of substitutes, but the highest attainments in the art of replace- ment can never be attained without an intelligent perception of the esthetic requirements which have inseparable relation to the arrangement of the teeth selected in strict conformity with the same law of harmony or correspondence that' applies to form and color. The art of arrangement is scarcely less difficult, and cer- tainly not less important, than the art of selection, and equal judgment and discrimination will be required to effect such an ad- justment of the teeth as will most faithfully serve to restore the facial contour and characteristic expression of the individual. This will, in most cases, necessitate some deviation from the uni- formly symmetrical or ideal relation of the teeth to each other characteristic of perfect regularity of arrangement, and which rarely exists except in connection with a perfectly balanced devel- opment of the jaws and teeth, a condition which may be said to be almost phenomenal. The kind or degree of displacement of any particular tooth or teeth to effect such irregularity of arrangement as would best reproduce the customary expression of the individual in any given case, cannot, of course, be here indicated. The operator is neces- sarily thrown upon his own resources in determining, in this respect, the necessities of individual cases. Generally speaking, the changed relation of the teeth is, in most part, confined to the six anterior teeth, above and below, as they are most largely con- cerned in expression ; but it may often be extended to the bicus- pids and molars, which may be displaced within or without the arch, or given an oblique position, with here and there interdental spaces, some of which may be wide enough to suggest the loss of the natural teeth at intervals. The central incisors may be made to overlap each other, with the laterals in normal position ; or the latter may be given a position inside of the circle, which will give a relative prominence to the centrals and cuspids, or they may be partially rotated while retaining their regular position in the arch, 230 MECHANICAL DENTISTRY. or be made to overlap or underlap the centrals, in which case the latter may be made to diverge somewhat from each other at the points, leaving some space between them. Figs. 92, 93, 94, and 95, are given as suggestive both in the selection of teeth and their arrangement. There is scarcely any limit to the capability of effecting mal- positions of the teeth of replacement, and this is especially true of Fig. 92. those forms of substitution known as continuous-gum work, and in the use of celluloid, either process, by admitting of the use of single, plain teeth, affording unlimited opportunities for the op- tional placement of the teeth. In the use of sectional gum teeth, many of the forms of dental irregularity have been faithfully Fig. 93. reproduced by manufacturers, and, when selected with an intelli- gent apprehension of their fitness for any particular case, will meet the ordinary wants of the practitioner in the use of rubber, or a metallic plate-base with rubber or celluloid attachment. The minimum of capability in effecting irregularity of arrangement is attached to soldered work, where, as is usually the case, single gum teeth are employed. ENTIRE DENTURES. 231 It is possible often, when teeth have been selected conforming as nearly as practicable to the requirements of the case in color, so to change the form of the teeth by judicious grinding of the proximate surfaces, cutting edges of the incisors, and the points Fig. 94. of the cuspids, and occluding surfaces of bicuspids and molars, as greatly to change the effect in the mouth, giving them an harmo- nious expression impossible in the use of manufactured teeth in their unchanged form. Figs. 92 and 93 indicate the treatment. This is particularly observable when they are ground in imitation Fig of the partial destruction of the occluding surfaces by erosion, a condition very commonly associated with middle age. The effect is still further enhanced by coloring the portions of the ground surfaces in imitation of the dark discoloration usually 232 MECHANICAL DENTISTRY. associated with exposed dentine. This may be readily done in the manner described in the chapter on partial dentures mounted on metallic plate-base. The same process of coloring may also be applied to single porcelain teeth representing absorption or recession of the gum at the cervix, which is always of a darker hue than the crown (see Fig. 93). An additional device, some- times employed to disguise the fact of artificiality, is that of intro- ducing gold fillings into one or more of the front teeth. Cavities for this purpose are sometimes formed in porcelain teeth at the time of baking. When these are not readily procured, the opera- tor may easily improvise them. A dovetailed slot may be ground in the proximate side of a front tooth with suitably formed cor- undum-discs, or a concave depression made and retaining pits formed with a hard-tempered steel drill. A correspondent of the Cosmos gives the following method of using the drill : " Use a hard-tempered, spear-pointed steel drill in the engine, and while operating keep wet with a solution of spirits of camphor and spir- its of turpentine in equal parts. The cutting will be facilitated by giving the hand-piece a slight rotary motion. If a contour filling is desired, grind off with the corundum-wheel as much as is desired for ' contour,' after which make the retaining portion with the drill." Cavities, however, can be formed with greater facility by the use of the diamond drill. With these general reflections concerning full dentures, we re- turn to a consideration of the mechanical or manipulative proc- esses concerned in the construction of an entire denture attached to a swaged metallic plate by soldering. CHAPTER XX. ENTIRE DENTURES ATTACHED TO A SWAGED METALLIC PLATE- BASE. Method of Constructing an Entire Upper Denture Mounted on a Swaged Metallic Plate-Base. — The general form and dimen- sions of the required base to be used as a support for a complete denture for the upper jaw may first be indicated by drawn lines upon the plaster model, and a sheet-lead pattern obtained from this is to serve as a guide in securing the form of the plate to be swaged. The plate should be made sufficiently ample in its di- mensions to cover all the hard palate, the alveolar ridge, and all portions of the external borders of the latter not directly en- croached upon by the muscles and reflected portions of the mu- cous membrane of the lips and cheeks. Before swaging, the plate should be well annealed, then its central portion is brought as nearly as possible to the form of the palatal face of the die with the No. I or partial counter-die (see page 169), forcing the heel of the plate down with suitable pliers and forceps in advance of the portion covering the more anterior concavity of the arch, preventing thereby a doubling of the pos- terior edge of the plate upon itself. Having conformed the plate as nearly as practicable to the die, with the small counter and plate-forceps constructed for the pur- pose (Fig. 96), it should be placed between the die and the larger counters, which are forced together with a heavy hammer until a tolerably accurate coaptation of the plate is obtained, the latter being frequently annealed during the process of stamping to ren- der it more pliable. At first considerable yielding and consequent deformity of the counter-die will occur ; hence, after partial swag- ing, another should be substituted, and the process continued un- til the greatest possible accuracy of adaptation is secured. If the face of the die is marked by prominent and sharply defined rugae, or other irregularities, such points will, to some extent, be bruised or flattened ; it will therefore be expedient in such cases, 233 234 MECHANICAL DENTISTRY. and better, perhaps, in all, to finish the swaging with a new and unused die and counter, in which case two or three moderate, steady, and well-directed blows of the hammer will be sufficient. If the plate is brought into uniform contact with all parts of the face of the die, this conformity is the only reliable test of its adap- tation out of the mouth. In no case will the swaged plate fit the plaster model perfectly, inasmuch as the unavoidable contraction Fig. 96. of the die, however slight, will, especially in deep-arched mouths, cause the plate to bind on the posterior and external borders of the ridge, preventing it from touching the floor of the palate ; while the bruising, though inconsiderable, of the more prominent points upon the die, and a corresponding flattening of the plate at such points, will prevent uniform contact of the latter with the unchanged surface of the plaster model. After final swaging, the plate should be again annealed with a heat nearly or quite equal to that which will be ultimately re- ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 235 quired in soldering. After this, any additional swaging should be avoided, unless the plate warps in the heat, which may be de- termined by applying it to the die. If any change has occurred, it should be reswaged, and again annealed at a high heat, and the operation should be repeated, if necessary, until the plate retains its integrity of form after the last annealing. This process of final heating does not apply to silver if in the form of a swaged plate, as this metal invariably suffers some change of form when subjected to an annealing heat. Modifications in the Form of Plates for Entire Upper Dentures. — Whenever a central air-chamber is employed, it may be con- structed in either of the ways described when treating of partial Fig. 97. Fig. 98. atmospheric-pressure plates. The general form of an entire up- per denture with a central chamber is exhibited in Fig. 97. Other modifications in the form of cavity-plates for full upper sets are in limited use, as where chambers are arranged one on each side of the sloping walls of the palate, or directly over that portion of the ridge previously occupied by the anterior molar and the bicus- pids on each side, as seen in Fig. 98, called " lateral cavity-plates." Whatever their general utility may be, cases doubtless occur where they may be advantageously employed ; separately, as shown in the illustration, or in combination with the central chamber, as when any great inequality exists in the hardness of the ridge and palate, such as cannot be readily overcome by ordi- nary means. These lateral cavities or chambers are not cut out and soldered as is sometimes done with the central chambers. The cast, and consequently the die, is raised or built up slightly 236 MECHANICAL DENTISTRY. at these points, which forms in the plate when swaged, the shal- low cavities shown in the illustration. Forming the Borders of the Plate. — In whatever way the plate is formed, a notch or fissure of sufficient depth to receive and permit an unobstructed play of the frenum of the lip should be formed in the front part of the plate, while the borders of the latter nearly opposite the anterior molars on each side should be narrowed to prevent undue contact of its edges with the folds of the mucous membrane stretching obliquely across from the cheeks to the ridge. Care should also be taken to trim away from the heel of the plate any portions that might otherwise en- croach upon the soft palate. It is only in the fewest number of cases that a rim can be swaged to form a groove or socket properly situated for the re- ception of the plate extremities of either single gum or block teeth, as it will usually be found impracticable to adjust the gum extremities to the socket thus formed without necessitating, in some degree, a departure from a just arrangement and antagon- ism of the teeth. Whenever it is thought best, therefore, to rim the plate, it will generally be necessary to adjust and solder a separate strip of plate or wire along the outer borders of the plate, covering somewhat the extreme edge of the gum, when gum-teeth are employed, and of the pink rubber-gum, when plain teeth are used. Trying the Plate in the Mouth. — After the plate has been worked as nearly as possible into the required form, it should be applied to the mouth of the patient to ascertain the correctness of its adaptation to the parts before proceeding further with the operation. If the adaptation is found imperfect, the fault lies either in the impression or in undue contraction of the die. In the former case, another impression should be taken, and the plate reswaged ; in the latter, a less contractile metal or compound should be employed in the formation of the die. To determine the practical efficiency of the adaptation and adherence of an atmospheric-pressure plate, various tests may be applied. The coaptation of its borders to the external walls of the ridge may be ascertained by inspection, and the patient's sense of contact or non-contact of its central portion with the floor of the palate may, in some degree, be relied on as evidence of the accuracy of ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 237 its adjustment to parts not visible. The tenacity with which the plate adheres on the application of direct traction cannot always be relied upon, inasmuch as a well-fitting plate will sometimes readily be dislodged in this manner, while, on the contrary, one but illy adapted to the parts may require considerable force to separate it from the jaw when acted on in the same way. The most trustworthy test of actual or practical stability is firm pressure applied alternately over the ridge on each side and in front. If the plate maintains its position and remains fixed under repeated trials of press- ure applied in the manner indicated, the adaptation may be safely relied on ; if it slides upon the palate or is easily disengaged from the mouth, the instability of the plate may be referred in many cases, not to a want of coaptation, but to a want of uniformity in the condition of the parts on which the plate rests. These conditions have already been sufficiently considered. Method of Constructing an Entire Lower Denture Mounted on a Swaged Metallic Plate-base. — Aside from the differences in the form of the plate, and the manipulations incident thereto, the process of constructing a plate for the under jaw does not differ essentially from that already described in connection with full upper dentures. If the lower plate is constructed from a single lamina of gold or other metal, it should be somewhat thicker than that used in upper cases, and should also be of finer quality, as the additional thickness of the plate and the peculiar form of the inferior maxilla render a greater degree of pliancy necessary in swaging it to the form of the ridge. The internal border of the plate should usually be doubled — either by turning the edge over in swaging, or by soldering on a narrow strip of plate or half-round wire as indicated at a, a, Fig. 99. A more perfect adaptation of the plate to the ridge may be obtained by the use of a double instead of a single plate, in which case a thin plate, not exceeding No. 30 of the gage, should be swaged to the form of the ridge in the first instance, and then a duplicate plate, swaging the two together and uniting them to each other with solder. A plate of the specified thickness may be very readily and accurately conformed to any irregularities in the ridge, and when the two are united the base will be heavier and stronger than a single lamina of the ordinary thickness. Instead, however, of doubling the entire 238 MECHANICAL DENTISTRY. plate, it will be sufficient, in most cases, to adapt the second plate only to the lingual surface of the first, extending it up from the lower edge to a point corresponding as nearly as possible with the inner portions of the base of the teeth when the latter are adjusted to the plate, that is, at about the point indicated at a, a, Fig. 99. A moderately thin plate may, in this manner, be used for the primary base, while the duplicate band will impart the requisite strength to the plate, and, at the same time, obviate the necessity of wiring its lingual border. In adopting either of the last-named methods, the plates, after they are united to each other, should be again swaged to correct any change of form incident to the use of solder. Fig. 99. Antagonizing Model for an Entire Upper and Lower Denture. — The following method is adopted in securing an antagonizing model for complete dentures : Attach to the ridge of each plate a roll or strip of adhesive wax corresponding in width to the length of the teeth which will be required for each plate respectively; place the plates, with the wax attached, in the mouth, and trim away from the proximate edges of the wax until the two sections close upon each other uniformly throughout the circle ; then cut away from the labial surfaces of the rims of wax, above and below, until the proper fulness and required contour of the parts associated with the lips and mouth are secured. The approximation of the two jaws, when the finished substitutes are ultimately adjusted to the mouth, will depend altogether upon the aggregate width given to the two sections of wax at this stage of the operation, and it is, therefore, important that the " bite " or clos- ure of the jaws secured at this time should be such as will most ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 239 perfectly fulfil the requirements of the case in respect to the utility and comfort of the appliance, and the proper restoration of the nor- mal facial expression. Re-posing the Features. — If there is any considerable change produced in the relation of the jaws habitual to them prior to the loss of the natural teeth, the Characteristic expression of the indi- vidual will be very much changed or marred ; an unnatural and re- strained action will be imposed upon the muscles concerned in the movements of the lower jaw, which will render the use of the appli- ances, at least temporarily, if not permanently, uncomfortable and fatiguing, or even painful ; while the utility of the fixtures may be impaired or wholly destroyed by compelling a particular application of forces in mastication inconsistent with their stability in the mouth. No specific directions, of course, can be given that will apply to all cases, but it may be observed that, ordinarily, the two sections of wax should be cut away from their approximating surfaces until the jaws close sufficiently to permit the edges of the lips to rest easily and naturally upon each other when in a relaxed condition, or the upper rim may extend somewhat below the margin of the upper lip, while the lower section of wax is cut away on a level with the lower lip, or a little below it. Cases occur, however, where a less exposure of the upper portion of wax, even though quite narrow, will be re- quired ; as where the alveolar ridge is very deep, and the lip covering it either absolutely or relatively short, or where the latter is retracted, exposing, even when in a state of repose, a greater portion of all of the crowns of the teeth, and in extreme cases the margins of the gum. Between the latter extreme and an inordinate extension of the upper lip below the ridge, all intermediate conditions occur, and the prac- titioner, aiming to produce an agreeable, harmonious, and truthful expression of all the parts, must rely wholly upon his judgment in reference to the necessary approximation of the jaws, the restoration of the natural fulness and contour of the face, and the relative length to be given to the upper and lower teeth. The dentist needs to study the face of his patient as the artist studies his picture, for he displays his genius not upon canvas but upon the living features of the face. He should know the origin and insertion of the principal muscles of which the face is formed, and which ones he is to raise, otherwise he will be liable to produce distortion instead of restoration. This improvement consists of 240 MECHANICAL DENTISTRY. prominences made upon the denture of such form and size as to bring out each muscle or sunken portion of the face to its original fulness ; and when these are rightly formed, they are not detected by the closest observer (see Fig. ioo). There are four points of the face (of many persons) which the mere insertion of the teeth does not restore, viz., one upon each side beneath the malar or cheek bone, and also a point upon each side of the base of the nose, in a line toward the front portion of the malar bone. The extent of this falling-in varies in different persons, accord- ing to their temperaments. If the lymphatic temperament predomi- nates, the change will be slight. If nervous or sanguine, it may be Fig. ioo. very great. The muscles situated upon the sides of the face, and which rest upon the molar or back teeth, are the zygomaticus major, masseter, and buccinator. The loss of the upper teeth causes these muscles to fall in. The principal muscles which form the front por- tion of the face and lips are the zygomaticus minor, levator labii superioris alseque nasi, and orbicularis oris. These rest upon the incisor, cuspid, and bicuspid teeth, which, when lost, allow the muscles to sink in, thereby changing the form and expression of the mouth. The insertion of the front teeth will, in a great measure, bring out the lips, but there are two muscles in the front portion of the face which cannot, in many cases, be thus restored to their original position ; one is the zygomaticus minor, which arises from the front part of the malar bone, and is inserted into the upper lip above the angle of the mouth; the other is the levator muscle, which arises from the nasal process and from the edge of the orbit above the in- ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 24 1 fraorbital foramen. It is inserted into the ala nasi, or wing of the nose and upper lip. The prominences before mentioned, applied to these four points of the face, beneath the muscles just described, bring out that nar- rowness and sunken expression about the upper lip and cheeks to the same breadth and fulness which they formerly displayed. If skill and judgment have been exercised in building up and forming the wax bite-pieces and is continued throughout the operation, the result will be highly pleasing and of practical utility. Projection of the Lower Jaw. — Patients, when requested to close the mouth naturally, are very liable to project the lower jaw; hence it is well to have them open and close the jaws several times, observing at the same time if the separate portions of wax meet in precisely the same manner at each occlusion. If the bite varies at every approximation of the jaws, directions should then be given to relax and abandon for the moment all control over the muscles of the lower jaw; the patient should then be directed to close lightly upon the wax in the back part of the mouth. The attention thus being drawn in that direction, the jaw will naturally come back and close in the normal position. The median line should then be drawn across both plates, and a cross, or two or three oblique lines made on each side; after this is accomplished, the patient should again be directed to open and close the mouth, and note whether these lines are brought accurately together; if so, it is fair to assume that the bite is correct. We should then have the patient bring slight pressure upon them by closing the jaws a little harder, when, if the occluding surfaces have been previously passed over the flame, they will adhere so firmly that they may be readily removed from the mouth together, without displacement. Or a heated knife-blade may be passed between the two sections, the melted wax temporarily uniting them. Another very convenient and secure method is to attach them together by means of two strips of metal bent in the form of a staple ; these may be warmed in a spirit-flame, and pressed into the wax, one on each side — one end penetrating the upper rim of wax, the other the lower. The plates, attached to each other as shown in Fig. 101, may be removed from the mouth, plaster mixed and poured into them to form temporary models for attachment in the articulator. When the plaster is sufficiently condensed, the line across the wax in front 16 24- MECHANICAL DENTISTRY. should be extended in a direct line across the borders of the plaster model above and below,, as, in arranging the teeth, the wax will be Fig. removed, and without this precaution the mesial point of the mouth may be lost. Antagonizing Model for an Entire Upper Denture with the Natural Teeth of the Lower Jaw Remaining. — In forming an an- tagonizing model to be used as a guide in arranging and articulating a full upper denture where all or a part of the natural organs of the inferior jaw are remaining, a rim of wax should first be adjusted to the borders of the plate, one or two lines wider than the required length of the artificial teeth. When placed in the mouth, the exterior surface of the wax draft should be cut away or added to, until the proper fullness of the parts is restored. The patient should then close the lower teeth against the wax, imbedding them just sufficiently to indicate the cutting edges and grinding surfaces. The median line of the mouth is then indicated upon the wax and the plate re- moved, when the two casts (the lower having been previously secured from a wax or modeling compound impression) should be secured in the articulator as illustrated in Fig. 102. Articulators. — Various articulators have been devised. Fig. 103 illustrates one of the simpler forms, while a very ingenious and novel device has been brought to the notice of the profession by Dr. W. G. A. Bonwill, to which we give considerable space. The inventor has characterized it as the " Anatomical Articulator," and describes it as follows : ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 243 " It is modeled on the same geometrical system as the human jaw. " I found by measurement that the average width of the lower jaw from center to center of each condyle was four inches, and from the same center of each condyloid process to the median line of the lower jaw. where the cutting edges of the lower incisors meet, was also four inches, making of the human jaw an equilateral triangle. This holds good in all jaws, and the difference of Y\ of an inch in this Fig. 102. radius of a circle of four inches would make but little practical dif- ference as to the results. " This beautiful law enables us to have the fullest benefit of mas- tication at the least expense of power and motion in the arc of the circle of four inches as a radius. " This being an absolute law, I have so made this articulator, and the cast of every case is set therein with the median line at the lower centrals just four inches, by the dividers, from each condyloid pro- cess. If an unusually large jaw, then the cast is put a very little distance further out. " For all full sets, the articulation is so perfect, as made in this, in the laboratory, as to need but a trifling touch in fitting: in the mouth. 244 MECHANICAL DENTISTRY. " I found that there is a further positive law in the mechanism of the human jaw that should be regarded in every substitute made therefor, and that is, just in proportion to the depth of overbite of the centrals, there is a curvature from the mesial surface of the first molars back, through the other molars, up the ramus. That this curvature upward and backward at the ramus is due solely to the depth of closure of the upper over the lower jaw. That where there is occlusion or closing of the cutting surfaces of the incisors directly Fig. 103. upon each other, then a straight line, directly backward, is the conse- quence. If curved at the ramus, in such a case no lateral or forward movement of the lower jaw could occur — only the up and down. " When there is l /g of an inch depth- of bite, then, as you go back to the center of motion — the condyloid processes — the cusps in the bicuspids and molars grow less deep, and the curvature at the ramus is ]4>, of an inch out of line. " When there is an overbite of J /x of an inch, then, in opening the lower jaw and carrying it forward to use the incisors for cutting, the back teeth of the lower jaw are brought forward; and as the second molar is higher out of line than the first molar, it comes in contact with the distal surface of .the first superior molar, which begins just here to curve upward, and is the highest out of line in ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 245 the superior jaw, and they meet at the same time that the incisors do. And the same law holds good when the lower jaw is turned to the right or left; the molars are brought in contact to equalize the force which would be brought upon the incisors only. Besides, the recognizing of this law enables the cusps or palatal and lingual sides of the molars of both jaws to be utilized in every position the lower jaw may take in mastication. Upon this plan I make all my arti- ficial dentures, most of their articulating surfaces being utilized at every position of the lower jaw. Any human jaw will show this Fig. 104. system, which, by this system, can be made just as complete, and more so in many cases, than. the normal, or such as is found in ad- vanced civilization. " When a set of teeth is commenced in this articulator with the upper overbiting the lower )/% of an inch, as you set each tooth back- ward toward the condyloid processes they will assume the exact angle and depth of cusps, as well as the curvature at the ramus, as found in nature. If both jaws are in direct opposition at the in- cisors, then all of the teeth must of necessity be on a perfect plane, or but one would touch when in lateral position. " With this one base, which Fig. 104 shows, there is a separate bow to each part of base, one for upper and one for lower jaw, which can be removed as soon as the plaster in one case is allowed to harden on the rim. This can be marked and laid away for a vear if neces- 246 MECHANICAL DENTISTRY. sary, and then articulated. A pair of bo.ws can be used for as many separate cases, while only one base is required, which should be made absolutely and geometrically exact— approximately so. " The set screw in the center is to hold the jaw or casts apart after the proper distance has been secured in taking- the bite. Or this may be regulated on the bite in wax, which, before it is taken off the base-plate, has the exact height marked by a pair of dividers on the plaster at the median line, measuring from the cutting edge of wax, and then, when the first central or block is set, there is no longer any call for a prop to keep open the jaws of the articulator. When this height is taken with the dividers, it is marked on the top of each cast for future reference. The dividers make each cast exact without a scale for measurement. " Articulate the upper set first, and retain on the lower base the wax for length and fulness. When the upper are all on, then the lower incisors are gaged as to the height or length by the dividers while the wax is still on the base-plate and taken from the height marked on the lower cast for reference. " M ake the lateral movement as soon as the first tooth or block is in position where the case is an upper one with a good lower jaw of natural teeth. " When a full set, the upper are first ground on and shaped so as to meet the intended overbite, and when the lower set are ground on, the upper can be changed to suit the lower, so as to allow the whole of every cusp to touch at nearly every lateral movement of jaw. " When the plaster case is to be set in the articulator, it must be done with the dividers set just four inches, with one point at the median line as formed by the lower incisors, and the other carried over to each condyloid process as marked on the articulator. This makes the center of jaw equidistant from the condyles. The study of this principle will make one fully realize the beautiful workings of Divinity, which is only governed by positive law in every depart- ment of the universe. With this plan understood, one will never again attempt to articulate a set of teeth on the unwritten law, as now universally made and recognized by every dentist in the land. " Until this system is taught in the schools and by private prac- titioners, no truly artistic and fully natural set of teeth can ever be made, for we have been without law in this department. To de- scribe it is not enough. Jt must be seen and demonstrated, one ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 247 tooth at a time, until the whole set is made. Only in this way can it be understood. " The construction of this articulator is very simple. It is made of brass wire (y% of an inch in diameter), and brass tubing to allow the size of wire to fit closely, and move freely therein when drawn out or pushed up. The spiral spring on either condyle allows of easy lateral motion to the lower part, and from exactly the same standpoint as in nature; that is, one of the lower condyles moves forward in the glenoid cavity while the other remains still. Every part of it is rigid except the movement at the condyles, and the joints or bows are only temporarily so. There is also an up-and- down motion made at the condyles by raising the bow up or down. " No case, when once fixed in it, can become disarranged. If the bite in the wax is not correct, no articulator can make it so. You must go back again to the mouth and retake it, which is easily done at first by asking the patient to swallow, when the jaws will auto- matically close and assume their normal position. If now correct, there is never any necessity for a screw to change it when once in this articulator. " There can be no excuse for failure or inartistic work when this instrument is once understood and the law controlling the human jaw. As we may forever have to resort to artificial dentures, we should demand of the colleges that such an instrument be used, and it alone, as furnishing the only hope now offered of an approach to high-toned, artistic, mechanical dentistry. Until we can be taught to appreciate that law is the governor of the universe, and applicable in every branch of dentistry, we are false men, and will set ' false teeth,' and never realize our high destiny." Grinding and Adjusting Single Gum Teeth. — In arranging or adjusting single gum teeth to the plate in those cases where the changes in the form of the alveolar ridge, consequent on absorption, are completed, the portions applied to the base should be ground away sufficiently to restore the required fulness of the parts and to give proper length and inclination to the teeth. The coaptation of the ground surfaces to the base should be accurate enough to exclude perfectly particles of food, and to furnish such a basis to each tooth as will provide most effectually against fracture when acted upon by the forces applied to them in the mouth. The gum extremities of the teeth should also be accurately united to each other laterally by 248 MECHANICAL DENTISTRY. grinding carefully from their proximate edges until the joints or seams will be rendered incapable of ready detection in the mouth, care being taken that this coaptation of the adjoining surfaces is uni- form, for if confined to the outer edge alone, portions of the gum enamel may be broken away in the process of soldering. Arranging for Temporary Plates. — In the construction of sub- stitutes designed to fulfil only a temporary purpose, and where the alveolar processes remain in a great measure unabsorbed, and plain teeth (those representing but the crowns of the natural organs) 'are used, but little skill will ordinarily be required in adjusting and fitting them to the base. If the ridge in front is prominent and but inade- quately concealed by the lip, as where the teeth have been but re- cently extracted, all those portions of the border of the plate in front, anterior to the first or second bicuspid on each side, may be cut away on a line a little within the required circle of the anterior teeth and scalloped, permitting the anterior cervical portions of the artificial incisors and cuspids, and, in some cases, the anterior bicus- pids, to overlap the edge of the plate and rest directly and firmly upon the gum in front. This abridgment of the plate is shown in Figs. 94, 95, page 231, and will not, ordinarily, materially affect the adhesion or stability of the substitute. There are cases of a mixed character that render it more difficult to effect a harmonious and symmetrical arrangement of the teeth, as where a limited number of the natural teeth at intervals have been long absent, and the excavations in the ridge consequent on absorp- tion alternate with other points upon the ridge in a comparatively unchanged condition. To give uniformity to the denture by restor- ing perfectly the required circle of the arch in such cases will neces- sitate the employment of plain and single gum teeth conjointly. Whenever necessary, those portions of the base occupied by the plate teeth may be cut away in such a manner as to permit the latter to be adjusted directly to the unabsorbed gum as before described. Arranging the Teeth for a Full Upper and Lower Denture. — In the process of grinding the teeth to the base, above and below, the operator should commence by first arranging the superior central incisors, and then the lower, and so, passing back from tooth to tooth, grind and adjust an upper and lower tooth alternately, keep- ing the upper ones in advance of those of the lower jaw. The cen- tral incisors above should be placed parallel with each other, but the ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 249 cutting edges of the laterals and the points of the cuspids should incline slightly toward the median line of the mouth. In arrang- ing the teeth of the upper jaw, the anterior six may be made to describe, with more or less exactness, the segment of a circle, but a somewhat abrupt angle may be given to the arch on each side by FlG- I05- placing the first bicuspid within the circle in such a way that, when standing directly in front of the patient and looking into the mouth, only a narrow line of the exterior face of the crowns of these teeth will be seen, while the remaining teeth posterior to them should be arranged nearly on a straight line, diverging as they pass backward. When arranged in the manner described, the peripheral outline of the arch will exhibit somewhat the form presented in the diagram (Fig. 105). In regard to the practical efficiency of an upper denture retained in the mouth by atmospheric pressure or adhesion, it is important that the teeth engaged in the comminution of food, as the bicuspids and molars, should occupy a position directly over the central line of the ridge, and should either be arranged vertically or with a slight inclination toward the center of the mouth. The liability to displacement of the substitute in mastication will thus be greatly diminished, whereas, if placed outside of the line indicated, and especially with a diverging inclination, the stability of the appliance will be endangered and the functions of mastication impeded, not- withstanding other conditions necessary to complete success have been fully secured. In arranging the upper and posterior teeth as described, it will sometimes be necessary to give to the opposing under teeth a decided inward inclination in order to effect a satis- factory antagonism of the teeth ; and cases occur where a practical articulation cannot be secured without departing in some degree from the arrangement of the upper teeth spoken of, — as where a great disparity exists between the posterior transverse diameters of the two jaws, a medium-sized, or even small arch above being asso- ciated with an expanded ridge below. 25O MECHANICAL DENTISTRY. In articulating the upper and lower teeth, the normal occlusion of the natural organs should be imitated as nearly as the other essen- tial requirements of the case .will admit. Hence the upper front teeth, describing the segment of a larger circle than the correspond- ing teeth of the lower jaw, will project beyond and overlap slightly the cutting edges of the latter ; and having a greater width of crown, they will extend latterly beyond the opposing teeth, covering one- third of the crowns of those next adjoining, so that when the cus- pids of the upper jaw are reached, they will close between the" lower cuspids and first bicuspids; and, passing back, the anterior superior bicuspids between the first and second bicuspids below ; the posterior bicuspids above, between the second inferior bicuspids and anterior molars ; the first superior molars between the first and second molars below ; while the anterior half of the posterior molars above will close upon the posterior half of the inferior second molars, the re- maining posterior half of the second molars above extending poste- riorly beyond those of the lower jaw. The outer cusps of the supe- rior bicuspids and molars will overlap those of the inferior teeth; while the inner cusps of the teeth of the superior jaw will pass into the depressions in the lower teeth formed by the internal and exter- nal cusps, and the external cusps of the inferior teeth will, in like manner, be received into the corresponding excavations of the upper teeth. An abnormal relation of the jaws, as where undue projec- tion, absolutely or relatively, of either maxilla exists, or where the lower jaw closes on one side or other of the upper, will frequently compel a departure from the ordinary arrangement of the artificial organs, the extent of which must be determined by the necessities of each individual case. In selecting teeth for a full upper denture in those cases where natural organs are remaining below, or vice versa, the color, size, and form of the latter will serve as a guide in the choice of teeth appropriate for the opposite jaw. In fitting and arranging the teeth upon the base, and in antagonizing them with the opposing natural teeth, the same general principles apply as those already adverted to in connection with full upper and lower dentures. Having adjusted the teeth to the base, they should be placed in the mouth before uniting them permanently to the plate, to detect and remedy any error of arrangement cither in respect to prominence, position, inclination, length, or antagonism. ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 25 1 Forming a Rim to the Plate. — If the case is one where single gum or block teeth are employed, and it is intended to form a socket or groove upon the borders of the plate for the reception of the plate extremities of the teeth, the rim forming the groove should be fitted and soldered to the base before investing the piece in plaster. If the alveolar ridge above is shallow, and but imperfectly concealed by the lip, a rim to the plate will be inadmissible, as when the mouth is opened and the lip retracted, as in laughing, the metallic band will he exposed to view. A rim may be fitted and attached to the base in either of the following ways : 1. A strip of plate from one to two lines in width is adjusted to the plate, with one edge resting on the uncovered border of the plate, close to the gum extremities of the teeth, and the other overlapping and embracing the latter. The rim may be more conveniently ad- justed by employing two pieces, extending from each heel of the plate and uniting in front. 2. A half-round wire with the edge beveled where it joins the ends of the teeth, forming a narrow groove, may, in like manner, be fitted to the plate, furnishing a shallow bed for the gum extrem- ities of the teeth. Or a narrow strip of plate, about the thickness of heavy clasp material, niay be substituted for the half-round wire. In either case, the better plan is first to trace the outlines of the gum portions of the teeth upon the plate with a sharp instrument; remove the wax and teeth from the plate; draw another line a little within the first all round, and solder the rim to the line last drawn ; remove the teeth from the wax, and readjust the latter in. its proper place upon the plate; then fit each tooth separately to the rim by grinding away sufficiently from the end of the tooth to effect an accurate adjustment of it to the socket. The ends of the teeth may be ground away to the rim until the platinum pins freely reenter the rivet-holes in the wax, thus restoring them to their proper posi- tion in relation to the base. 3. Another method of forming a rim consists in swaging a strip •of plate accurately to the form of the parts to which it is applied. An impression in wax or plaster is first taken of the gum surfaces of the teeth and exposed border of the plate; but as it will be im- possible to detach either wax or plaster in perfect condition when encircling the entire arch, or to swage perfectly with a die so unfa- vorably formed for stamping, separate impressions of the two lateral 252 MECHANICAL DENTISTRY. halves of the piece should be taken from these plaster models, and from the latter, dies and counters produced ; — with these, two strips of plate of sufficient width are swaged, each extending from the heel of the plate to a little beyond the median line in front, overlapping slightly at the latter point. The portions of the swaged strips embracing the plate ends of the teeth are then trimmed to the proper width, and scalloped, if desired, in correspondence with the festoons of the artificial gums. In whatever way the rim is formed, when it has been fitted to the plate and teeth it may be held temporarily in place with clamps (such as are shown in soldering air-chamber in plate, page 201) adjusted at two or three points around the plate and then transferred to a piece of charcoal, or soldering block, and secured by first tacking it at two or three points with solder. The groove may then be filled with whiting, mixed with water or alco- hol to prevent the solder from flowing in and filling it up ; after which small pieces of solder are placed along the line of union next the edge of the plate, and the rim permanently united throughout with the blowpipe ; after which the wax and teeth are reapplied to- the plate. Constructing and Attaching Spiral Springs. — The success which has been attained in the use of atmospheric pressure and ad- hesive plates has almost entirely superseded the necessity of employ- ing spiral springs as means of support ; nor should the latter be resorted to except under circumstances that preclude the use of the former, as in case of cleft palate, for instance. When applied, they should be attached to the base on each side between the posterior bicuspid and first molar below, and opposite the posterior bicuspid above. To the border of the plate near the base of the teeth a nar- row strip of plate is soldered, extending up and lying closely against the side of the latter, to the end of which, near the grinding sur- faces of the teeth, is adjusted a small, circular cap of gold connected with the standard by a small wire on which the looped extremity of the spring plays. To each end of the spring is attached a gold swivel, one end to enter the hollow in the wire, the other attached to the plate, either by soldering or vulcanizing as the case may be. The appliance is shown in Fig. 106. Figs. 107 and 108 exhibit the application of springs to an upper and lower denture. In this in- stance plain teeth with rubber attachment arc shown, but they may be readily attached to any form of teeth or plate. ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 253 Investing. — The plate, with the wax and teeth in place, is next incased in a mixture of plaster, preparatory to backing the teeth and uniting them with solder to the base. For this purpose plaster and sand may be employed, using as little of the former as will serve Fig. 106. to hold the investment together during the subsequent manipula- tions. Asbestos may be added, and is a useful ingredient. Burnt plaster, or that which has been previously used for investing, may be substituted for the sand and asbestos, adding a sufficient quantity Fig. 108. of unused plaster to effect consolidation. Either of the combina- tions mentioned will suffer but little change in the fire if properly managed. It is customary to incase the piece in the plaster mix- ture to the depth of from ]/ 2 to }i of an inch, leaving only the lingual surfaces of the plate and teeth uncovered. ; 54 MECHANICAL DENTISTRY, Warping or Springing. — However comparatively free from change of form the best combinations of plaster may be, yet some slight contraction of the body of the investment doubtless ensues on the application of heat, and it is probable that so large and re- sistant a mass must tend, in some degree, to produce deformity of the plate in soldering; for, as the investment contracts and the plate at the same time expands when heated, a change in the form of the latter must occur whenever the force exerted by the shrinking plas- ter exceeds the expansive force of the metal ; and when the peculiar form of the upper plate is considered, we can readily conceive how a slight contraction of the plaster of the thickness mentioned may " warp " or " spring " the plate when its uniform linear expansion and contraction is so effectively opposed. The change in the form of the base from this cause will, according to the writer's observa- tions, be found, in an upper plate, to exist on each side of the slop- ing walls of the palate, embracing the posterior half or two-thirds of the plate at these two points — the change manifesting itself in an inward displacement of the lateral walls of the plate midway between the summit of the palatal arch and the most depending portion of the ridge. We would suggest in explanation of this result that, as the plaster contracts with sufficient force to carry the plate with it, the sides of the latter are approximated, while the palatal portion is at the same time lifted up. Now it seems plain, that inasmuch as the portions of plate overlapping the ridge are incased in and embraced by the plaster, and as the palatal portion is arched in form with its convexity presenting to the plaster, and therefore self-sustaining in respect to its own peculiar form, the special configuration of these parts cannot suffer any appreciable change ; but as they are forced toward the common center of the mass, their relation to each other is also changed, and this changed relation must necessarily result in a deformity of those parts of the plate which offer the least resistance to the contractile force of the plaster. In obedience to this neces- sity, the sides of the plate along the sloping walls of the palate, which from their form are neither resistant nor self-sustaining under press- ure, and whose inward displacement is unopposed by any counter- force, are projected in toward the center of the palatal excavation in proportion as the borders and central portions are approximated or converged in the direction of the center of the piece. The prac- tical effect of this approximation of the lateral and posterior borders. ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 255 and internal displacement of the plate is to make the latter " bind " upon the outer and posterior borders of the alveolar ridge, and to throw the central portion of the plate from the roof of the mouth. Methods of Overcoming the Tendency to Change in Form. — To obviate, as far as practicable, any change in the form of the plate which may result from the contraction of the plaster investment, various expedients have been suggested, but the following will suf- ficiently counteract the influence of the plaster by permitting an un- obstructed expansion and contraction of the metallic base. Take a band of tolerably thick copper plate, as wide as the plate and teeth are deep ; bend it to the form of the plate, but large enough to leave a space of nearly ^ of an inch between it and the teeth, the ends being united to each other back of the plate by riveting or other- wise. Holes are then made in the band at numerous points through- out its extent, through which wire is introduced and interlaced on the inside in such a way as to form loops, the latter extending in to within a short distance of the teeth. The plaster is then filled into the space between the band and teeth, even with the cutting and grinding surfaces of the latter; the palatal surface of the plate is also covered with plaster and may be connected with the outer por- tion by a very thin layer at the edge of the plate, or the two may be entirely disconnected. The expansion of copper being very nearly that of gold, the body of the plaster, when heat is applied, will be carried in advance of the borders of the plate as the latter expands, while the thin portion of plaster at the edges of the plate will allow the central portion of the latter to expand with but little or no inter- ruption. On cooling, the entire mass will contract and assume its original form, unless warping is induced by other agencies acting independently of the enveloping plaster, as excess or unequal distri- bution of solder, irregular heating, etc. It is not, ordinarily, necessary to provide by any special expedient against warping of the lower plate, as any slight change of form consequent on contraction will not materially affect its adaptation to the lower jaw — its only effect being to impart to the substitute a slight lateral play upon the ridge. The plaster on the inside of the lower piece may be cut away to the edge of the plate, while that external to the teeth should not be added in greater quantities than is barely sufficient to hold the latter in place while backing and sol- dering them to the base. 2^6 MECHANICAL DENTISTRY. Backing or Lining the Teeth. — The plate being properly in- vested, all portions of the wax attached to the inner surface of the teeth and plate should be thoroughly removed with suitable instru- ments, after - which stays or backings are to be adjusted to the teeth. In reference to the method of forming and adjusting backings, little need be added to what has already been said when treating of par- tial dentures. One method, not there specified, consists in first fitting to each tooth separately, in the usual manner, a thin backing formed of platinum, which is temporarily fastened to the tooth by splitting and spreading apart the ends of the rivets with a small chisel-shaped instrument. The teeth are then removed from the investment and partially imbedded side by side in plaster, the plati- num strips remaining uncovered. The plaster and teeth may then be raised to a full red heat with a blowpipe or by placing them in the furnace. Small pieces of gold plate, of equal fineness with the base, are then placed upon the surfaces of the platinum backings and thoroughly fused with the blowpipe until they flow perfectly in around the rivets, and uniformly over the surface. If sufficient heat is applied, the solder will insinuate itself between the stay and tooth, and thus render the coaptation of the two perfect. Small pieces of gold plate should be added until sufficient thickness is imparted. The backings are then trimmed smoothly, when they may be placed back in the investment in their appropriate places. They may then be united to each other laterally in sections or continuously, when the teeth are joined to each other throughout, a very small quantity of solder being sufficient to support them, provided it is well diffused along the joints, uniting them perfectly at all points. Soldering and Finishing. — The process of preparatory heating, soldering, pickling, and finishing the plate is the same in all respects as that described when treating of partial pieces (see p. 210), and need not, therefore, be recapitulated. In the final adjustment of the finished piece to the mouth, and after any additional grinding of the masticating surfaces of the teeth necessary to perfect the antagonism has been performed, such in- structions should be given to the patient in regard to the care and management of the appliances as will best promote their immediate and successful use. The wearer should be impressed with the abso- lute necessity of early and prompt attention to any injuries inflicted .upon the soft tissues of the mouth by the substitutes, as much future ENTIRE DENTURES ATTACHED TO SWAGED PLATE-BASE. 257 trouble and annoyance, if not permanent mutilation of the parts, may result from neglect, but which may be readily averted, in most in- stances, by a timely removal of the sources of injury. To obviate, in some measure, the tendency to displacement of the base which usually accompanies the first use of artificial teeth, and especially the upper denture, the patient may be directed, when dividing food with the front teeth, to press the substance backward and upward against the cutting edges of the superior incisors at the same time that the opposing teeth are closed upon each other, thus dividing com- pletely the substance seized. In reference to the mastication of food, it has been suggested to instruct the patient to distribute, by the action of the tongue, the portions of food as equally as possible on each side of the mouth, in this manner distributing the forces applied, and thereby lessening the chances of lateral displacement of the sub- stitute. 17 CHAPTER XXL MANUFACTURE OF PORCELAIN TEETH. The perfection and completeness of results attained at this day in the production of porcelain teeth, approximating so nearly the natural organs in all their more obvious, physical, and distinctive characteristics as to be almost, if not quite, indistinguishable from the latter when applied in obedience to the esthetic requirements of individual cases, is one of the marvels of ceramic art. Nowhere, perhaps, have the conceptions of genius been embodied in porce- lain with more truthfulness or greater fidelity to nature than in the exquisite and wonderful imitations of the dental manufacturing laboratory. So amply and satisfactorily has the intelligent, progressive, and well-directed enterprise of manufacturers provided for all the ordi- nary needs of prosthetic practice in the almost endless variety in size, color, configuration, relation, and adaptability of single and sectional teeth, that the work of hand-carving is now rarely de- manded of the general practitioner, except in extreme cases result- ing either from accident or disease. Thus, as aptly remarked by the late Professor Austen : " The dental depot not only renders ser- vice by the superior excellence of the surgical instruments and prosthetic materials which it supplies, but it directly benefits the science and art of dentistry by releasing the practitioner from man- ufacturing toil, and giving time for the acquirement of increased knowledge and skill. Thus, if the time heretofore given to block- making were devoted to the study of dental esthetics, patients would have the benefit of an artistic selection from a far larger variety of porcelain dentures than could otherwise possibly be made." As affording some curious as well as practical information in re- gard to the composition and manufacture of porcelain teeth, the following descriptions will be found of interest: Components of Dental Porcelain. — Manufactured single and sectional mineral teeth, carved block-teeth, continuous-gum mate- 258 MANUFACTURE OF PORCELAIN TEETH. 259 rial, etc., are composed of two distinct portions — the body, or base', and enamel. The chief mineral substances which compose the body are silex, feldspar, and kaolin. The enamel, both crown and gum, consists principally of feldspar. The various tints or shades are imparted to the porcelain by cer- tain metals in a state of minute division, or their oxids. The more general properties of the mineral ingredients will be first described. Silex. — Silex, silica, or silicic acid, is a white powder, inodorous and insipid. It forms the chief part of many familiar mineral for- mations, as quartz, rock-crystal, flint, agate, and most sands and sandstones, in some of which it occurs nearly pure. Silica, in its pure state, is insoluble in water or acids, and is infusible in the highest heat of the furnace ; it melts, however, in the flame of the oxyhydrogen blowpipe, passing into a transparent, colorless glass. Its specific gravity is 2.66 ; and it is composed of silicon, 48.04, and oxygen, 51.96. Only the purest varieties of silex are employed in the manufacture of porcelain teeth. It is prepared for use by sub- jecting it to a white heat and then plunging it into cold water, after which it is ground to a very fine powder in a mortar. Feldspar. — This mineral substance occurs crystallized in oblique rhomboidal prisms, and is a constant ingredient of granite, trachyte, porphyry, and many of the volcanic rocks. The felds- pathic mineral formations present either a pearly or vitreous luster, and vary in color, being red, green, gray, yellow, brown, flesh- colored, pure white, milky, transparent, or translucent. Feldspar yields no water when calcined, melts at the blowpipe into a white enamel, and is unaffected by acids. It is composed, according to Rose, of silica, 66.75; alumina, 17.50; potash, 12; lime, 125; oxid of iron, 0.75. It is found in various localities throughout the United States, the purest and whitest kinds being employed in the manu- facture of mineral teeth. It is prepared for use in the same manner as silex. Feldspar, from its ready fusibility, serves to agglutinate the par- ticles of the more refractory ingredients, silex and kaolin ; and when diffused throughout the mass imparts to the porcelain a semi-trans- lucent appearance. Kaolin. — Kaolin, or decomposed feldspar, is a fine white variety of clay, and is composed chiefly of silica and alumina, the latter being; the characteristic ingredient of common clav. It is found in 26o MECHANICAL DENTISTRY. various localities throughout the Eastern States and in parts of Asia and Europe. Kaolin is refractory, or fire-proof, but is ren- dered more or less fusible by the contaminations of iron and lime with which it is usually combined. The opaque and lifeless appear- ance characteristic of the earlier manufacture of mineral teeth was due to the introduction of a relatively large proportion of this clay into the body of the porcelain. The peculiar translucent and lifelike expression which distinguishes the beautiful imitations of the pres- ent day is due, in great part, to the comparatively small proportion of kaolin clay, and an increased amount of the more fusible and vitreous component, feldspar. Kaolin is prepared for use by washing it in clean water; the coarser particles having settled to the bottom, the water holding the finer ones in solution is poured off, and when the suspended clay is deposited at the bottom of the vessel, the water is again poured off, and the remaining kaolin dried in the sun. Coloring Materials. — The following metals and oxids are em- ployed in coloring mineral teeth : titanium, platina sponge, and oxid of gold being those chiefly used in producing the more positive tints, by combining which, in varying proportions, any desired shade or color may be obtained : METALS AND OXIDS. COLORS PRODUCED. Gold in a state of minute division, Rose red. Oxid of gold, Bright rose red. Platina sponge, Grayish-blue. Oxid of titanium, Bright yellow. Purple of Cassius, Rose purple. Oxid of uranium, Greenish-yellow. Oxid of manganese, Purple. Oxid of cobalt, Bright blue. Oxid of silver, Lemon yellow. Oxid of zinc, Lemon yellow. As the preparation of most of the above colors requires great care and a somewhat intimate knowledge of chemistry, and as the most delicate manipulations arc necessary to secure accurate and satisfactory results, it is better for the mechanical operator to pro- cure the coloring ingredients already prepared from some compe- tent chemist, rather than attempt their production himself. Manufacture of Porcelain Teeth. — The subjoined account of the processes concerned in the manufacture of porcelain teeth is MANUFACTURE OF PORCELAIN TEETH. 26l descriptive of those at present employed by most of our leading manufacturers. The feldspar is first calcined by throwing it in large masses into a furnace and subjecting it to a red heat and then plunging it into water, which renders it brittle and easily broken by the hammer into small pieces, so that all foreign matters, such as mica or iron, with which it may be mixed, can be separated. It is then crushed between flint stones, and, when fine enough, is afterward ground under water in a mill in which heavy blocks of French bur-stone revolve upon a nether millstone of the same material until suffi- ciently pulverized, when it is floated off and allowed to settle. After this the water is drawn off or evaporated, and the deposit of spar dried and sifted. The silex is subjected to the same treatment. The kaolin, already of the desired consistency as found in na- ture, is prepared for use by first washing out impurities, and then drying. The mineral ingredients are ground somewhat coarsely, but the coloring materials are reduced to an impalpable powder by means of a mortar and pestle machine of great power. When properly prepared, the several materials are combined in suitable proportions to form the body and enamels, and are then mixed with water and worked into masses of the required consist- ency for molding. The degree of plasticity of the body and enamel pastes differs with the methods of manufacture. Formerly, the teeth, when molded, were first exposed to a heat just sufficient to produce partial baking of the body, and this was called cruising, or bisatiting, after which a thin paste of enamel material was applied with a camel's-hair brush, and the whole subjected to a second heat for complete and final fusion. This preliminary process of biscuit- ing is essential in carved block and continuous-gum work, but in- most of the factories this partial baking is dispensed with, and the body and enamel pastes of the uniform consistency of putty are introduced into the molds, in the first instance, properly distributed, and final fusion effected by a single exposure to heat. The molds are made of brass and are in two sections, one-half of the tooth being represented on either side. The exact form of the tooth is carved out with great care and precision, and must be anatomically correct ■ and mechanically perfect, .while the matrix is 262 MECHANICAL DENTISTRY. made about one-fifth larger than the required size to compensate for shrinkage of the materials in baking. Holes are drilled in each half of the mold to receive the platinum pins, and the exact closure of the two pieces of the mold secured by guiding pins. The molds having been previously oiled, and the platinum pins — which vary in length and thickness to meet special requirements — placed with small tweezers in the holes provided for them, the crown and gum enamels are first carefully laid in with small steel spatulas in the required quantity and position. The body is then added, in quantity exceeding somewhat the capacity of the mold, when the sections of the mold are closed upon each other and sub- jected to a pressure sufficient to insure compactness of the inclosed mass. When thoroughly dried by a slow heat, to which the molds are exposed, the teeth are readily disengaged when the matrix is separated, and will be found at this stage extremely friable and tender, requiring great care in handling them. They are then sent from the molding to the trimmer's room, where, after critical inspection, all defective ones are either repaired or condemned, all excess of material cut smoothly away, and the arch of the gum over each tooth made true and smooth with fine pointed instruments. They are then placed on beds of coarse quartz sand, on fire-clay trays or slides ready for the furnace. Referring to this stage in the process of manufacture, an intelli- gent observer writes : " Beyond this no tool can follow them. Imperfections heretofore could be repaired, but in the future, beyond the fire, the tooth is either perfect or a failure irremediable. The furnace is an institu- tion entitled to respect for its intensity. In its center is a muffle of fire-clay, entirely surrounded by the glowing fuel, a charge of half a ton's weight of coal, itself carefully bricked up before firing, that no impurities of dust or vapor shall reach the teeth. Take out the small, half-oval door of the muffle and you will see an inner glow the eye shrinks from registering, an incandescence that startles you by its fervor. In from fifteen to thirty minutes, teeth and fire- clay slide, glowing like the oven, are taken out finished. The dull enamel has become as glass. The lusterless oxids have yielded their color, and the tooth that went in friable and brittle has come out adamant. But there is an intermediate skill, the acquisition of which is one of the marvels of the mechanic arts. A little too long MANUFACTURE OF PORCELAIN TEETH. 263 in that heat and the teeth are ruined, and the evils of ' underdone ' are equally to be guarded against. It is a trained judgment, a skill of eye and handling that enables the burner to lend success to the work of those who have gone before him, and at the precise point where a shade of failure is utter ruin." The teeth are now done and ready for the wax cards, on which they sfo to the trade. CHAPTER XXII. " CONTINUOUS-GUM " DENTURES.* The process of uniting single mineral teeth to each other and to a metallic base by means of a porcelain cement was attempted as early as 1820, by Delabarre, of Paris, France, but with such imper- fect and unsatisfactory results as induced its early abandonment. At a later period, Dr. John Allen, a distinguished practitioner of dentistry in America, devised a method embracing original and important modifications of practice, both in the preparation and combination of materials and the modes of manipulating them ; and after an extended series of experiments, commencing in 1844, suc- ceeded in obtaining certain mineral compounds which vitrified at a heat much below that employed by Delabarre, and the contraction of which corresponded so nearly with that of the platinum base to which it was applied that the shrinkage incident to baking conflicted in no material degree with the practical utility of the work in the mouth. In the construction of dentures upon this principle, plain single teeth, made for the purpose, are arranged and soldered to a plate properly fitted to the mouth, after which different mineral com- pounds, made to represent the natural gum tissues, etc., are applied * The attentive reader of the early editions of this work will not fail to note that the statements involving the question of priority, contained in the introduc- tory portion of the above chapter, are at variance with those originally published. A more extended examination and careful analysis of the evidences as they ap- pear upon record — evidences not fully accessible to the author at that time — established beyond reasonable doubt the just claims of Dr. Allen as the originator of that special and distinctive method here considered, by which the attachment of the teeth to the plate is effected by direct fusion of the gum material. Dr. Hunter's earliest and contemporaneous experiments contemplated simply a union of all the teeth by means of a fusible cement, forming a single, continuous block, which was afterward united to the base by riveting or soldering. This brief explanation is here introduced as an act of simple justice to the late Dr. Allen, who devoted the best energies of his life to the successful development of a process which stands unrivaled in all the chief requisites of an artificial denture. 264 " CONTINUOUS-GUM " DENTURES. 265 to the plate and teeth in a plastic state, then carved and trimmed in proper form, and by means of a strong furnace heat, these com- pounds, called the body and the gum enamel, are fused, producing a continuous and seamless artificial gum and palate resembling closely the natural structures. The compounds at present employed in this process, as well as the more fusible preparations used for repairing purposes, are man- ufactured in quantities sufficient to meet the wants of the profes- sion, and may be procured at all the dental furnishing houses throughout the United States. The intimate but later identification of Dr. W. M. Hunter with the above process has rendered his name familiar as one whose skill and devotion to this specialty of mechanical practice has contributed to its development in a modified form. Dr. Hunter's formulas and modes of manipulating his compounds will be introduced hereafter. Following Dr. Hunter's descriptions, the reader will find practical and valuable instructions in this method of substitution, contributed, at the solicitation of the author of this work, by Professors S. P. Haskell, of Chicago, 111., and George S. Field, of Detroit, Mich., also the late Dr. Ambler Tees, of Philadelphia, Pa., whose long experience and intimate familiarity with the most approved methods of constructing continuous-gum dentures impart special value to the subject-matter of their communications. Before introducing an account of Dr. Allen's modes of procedure, we would premise that it is unnecessary to repeat in this connection what has already been fully described in regard to impressions of the mouth, or the . manipulations connected with the formation of plaster models and metallic swages, these processes being essentially the same as in the construction of ordinary gold work. An ingenious method of attachment has been devised by Dr. C. H. Land, of Detroit, Mich. The improvement, in its application to continuous-gum work, is in the construction of the teeth, which are provided with three pins arranged transversely in the cervical portion of the tooth — one in the center and one upon either side on the posterior lateral aspect of the cervix, the latter being somewhat longer than the center pin. The long pins at the sides are so arranged that, when the teeth are in position, the lateral pins of all the teeth will cross each other, as shown in Fig. 109. The pins so crossed, and also the center pins, are pressed down closely upon 266 MECHANICAL DENTISTRY. the plate, and the whole united to each other and to the base by flowing solder at the points where they cross, and at their line of junction with the base. These teeth are designed more especially for continuous-gum work, but are applicable to dentures attached to gold plates by rubber or celluloid, and may be used also to advantage, in a modi- fied form, in the use of rubber or celluloid alone. The particular advantages claimed for these teeth are, that in their use in continuous-gum cases, equal or greater strength is imparted to a plate made much thinner than those ordinarily employed, say 32 to 33 Stub's gage, thus materially reducing the weight of the piece, while at the same time they offer greater facility and certainty in the manipulation of the gum body. Fig. 109. Dr. Allen's Methods. — The following descriptions embrace the methods and manipulations practised by the late Dr. John Allen in the construction of artificial dentures with continuous gums. The plate or base is formed of platinum, or platinum and iridium. The plate being properly fitted to the mouth, and wax placed upon it for the bite, as in ordinary plate work, the teeth are arranged thereon with special reference to the requirements of the case. They are then covered with a thin coating of plaster mixed with water to the consistency of cream. After this has become firmly set, another mixture of plaster and asbestos with water, somewhat thicker or more plastic than the first, is placed round on the out- side of the previous covering and the plate. A convenient way of applying the second covering is to turn the mixture out of the vessel upon a piece of tin, say four or five inches square, thus form- " CONTINUOUS-GUM " DENTURES. 267 ing a cone, upon which the plate, .with the teeth upward, is pressed gently down until within an inch or less from the tin. Then with a spatula the mixture is brought up over the teeth, forming an in- vestment that will not crack in the process of soldering. Sand may be used with the plaster for this purpose, but asbestos is prefer- able. Attaching the Teeth. — When the covering has become suffici 7 ently hard, the wax is removed, and a rim of platinum' is then fitted to the lingual side of the teeth, below the pins, and to the base- plate. The pins in the teeth are then bent down upon the rim, and soldered with pure gold, or a mixture of gold and platinum, at the same time the rim is soldered to the plate. This rim, which forms the lining for the teeth, is usually about the thickness of the plate upon which they are set, say 28 to 30; but should the case require more than ordinary strength, a' double or triple thickness of rim should be used. This may become necessary in cases where the natural molar teeth are standing firmly in the opposite jaw, and antagonize with the artificial piece, or where from any cause an undue strain is brought to bear upon the artificial teeth. To attain successful results, the dentist must take into consideration all the circumstances or conditions of each particular case, and then exer- cise his best judgment in executing the work. In soldering platinum with pure gold, flat surfaces of this metal should be brought into positive contact, in order to become firmly united. Therefore, in mounting teeth upon a plate of this kind, the backing or inside rim should be a little wider than the distance between the pins in the teeth and the plate, say from y% to y± of an inch. This extra width of rim should be bent at right angles along the base of the teeth, so as to admit of being pressed down upon the plate after the rim is adjusted to the teeth, and the pins bent down firmly upon it. In this way flat surfaces of the rim and plate are brought together and soldered. The pins in the teeth are also soldered to the rim at the same time. When the parts are thus united, they will remain so during the subsequent bakings ; but if the edge of the rim only is fitted to the plate and soldered like gold or silver work, the subsequent heatings for baking the body and gum will cause the gold to become absorbed in the platinum, and leave the joints not united. It is sometimes asked, Why not use common eold solder for this stvle of work ? To this we would 268 MECHANICAL DENTISTRY. answer, because the alloy in the solder will greatly injure the color of the gum enamel in baking. For instance, copper alloy will turn it to a greenish shade, and silver will give it a yellow tinge. Al- though pure gold requires more intense heat to melt it (being about 2000 ) than ordinary gold solder, yet when melted it flows much more freely than the latter. The best way to solder the teeth upon platinum plate is to place small pieces of gold upon the joints or parts to be soldered, with wet ground borax, and then slowly intro- duce the piece with the investment into a heated muffle, and bring the whole mass up to a red heat ; then withdraw it from the furnace, and bring it quickly under the blowpipe to flow the gold. In this way the teeth do not become etched, as they are liable to be if the soldering is done in the furnace. The piece being soldered and cooled, the covering is removed from the teeth, taking care to preserve the base unbroken for the plate to sit upon during the subsequent bakings of the body and gum enamel. Preparing and Applying the Body. — All particles of plaster or other foreign matter should be removed from the teeth and plate by thoroughly washing and brushing them. It is well to immerse the piece for a short time in sulphuric acid, after which rinse and brush it well with water. This done, a colorless mineral compound, called the body, is applied in a plastic state (with spatulas or small instru- ments for the purpose) to the teeth and plate. It is then carved to represent the gum, roof, and rugse of the mouth, taking care to keep the crowns of the teeth well defined. Small, clean cuts with a thin knife-blade should then be made, one between each of the teeth. Commencing with the space between the molars, the cuts should be made, externally and internally, entirely through the body to the stay and the plate. The object of these separations is to prevent movement on the part of the teeth from contraction of the body in baking, compelling the material to shrink toward the teeth and unite with them, leaving smooth and irregular openings where the incisions were made, into .which more material is readily intro- duced and baked. First Baking. — The piece is then placed on the base upon which it was soldered, and set upon a slide on the apron in front of one of the upper muffles of the heated furnace; and every few minutes it should he moved forward into the muffle, say two or three inches CONTINUOUS-GUM DENTURES. 269 each time, until the piece shall have passed the center of the same, which should be at a red heat. It is then withdrawn and passed into a lower muffle, where the heat is greater, in which the body Fig. iio. ;soon becomes semi-vitrified, which is sufficient for the first bake. It is then taken out and, together with the slide on which it was baked, placed in a cooling muffle, the mouth of which should be Fig. hi. -closed to prevent the change of temperature from being too rapid .and causing the teeth to become brittle. Fig. no shows a case .after the first heating. When the piece is sufficiently cool to handle, 2JO MECHANICAL DENTISTRY. a second application of body is made for the purpose of repairing any defects that may have occurred in the baking; this done, the piece is again introduced as before into the upper muffle, then into the lower, allowing the second bake to become a little harder than the first, but not so much as to appear glossy. It is then withdrawn, and cooled as described above. Applying the Gum Enamel. — A flesh-colored compound is then applied, which is called the gum enamel. This is also made plastic with water, and a thin coating is put over the body and closely packed and carved around the teeth with small instruments made for the purpose, still taking care to keep the crowns of the teeth clean and well defined. Small camel's-hair brushes are used wet with water to cause the gum enamel, and also the body, to settle more closely around the necks of the teeth ; other brushes are also used dry to remove all particles of body, gum, or other substances from the crowns of the teeth. Final Baking.— After the application of the gum enamel, the piece is again subjected to the heat of the furnace as described for baking the body, with this difference : The heat should be a little greater than for either of the preceding bakes. It should be a strong, sharp heat, in order to produce a smooth, glossy appearance, which is required for the enamel. These different degrees of heat for the first, second, and third baking should be carefully observed for the purpose of getting an even temper in the piece, and thereby preventing it from crazing or cracking in cooling. The enamel being thoroughly fused, the piece is withdrawn from tbe heated muffle, and passed into another, outside of the furnace. This muffle should be made quite hot before the denture is placed in it, in order to prolong the cooling process; for if the piece is cooled too rapidly it is rendered more fragile. It is well to let the case remain in the cooling muffle, with the mouth of it closed, sev- eral hours before exposing it to the air. By baking just at night the piece will be in proper condition to finish up the next morning. Fig. in shows the case completed. The finishing process consists simply in smoothing and polish- ing the plate and burnishing the rim. It is then ready to be adjusted to the mouth. In baking, great care is necessary to prevent the piece from becoming gassed. This can be avoided by allowing the gas to escape entirely from the burning coal or coke in the furnace CONTINUOUS-GUM DENTURES. 27 1 before the piece is introduced into the muffle. The presence of gas is indicated by the blue flame escaping from the coal. When the fire becomes clear, it is then safe to introduce the case to be baked (as before described) into the muffle. Pure anthracite coal is the best for this purpose .when the ordinary furnaces are employed, as it maintains a longer and stronger heat than coke. Bituminous coal is not good for this kind of work unless first converted into coke. With the electric furnace, however, the danger or possibility of gassing is entirely overcome. It often occurs that the natural gums will change more or less after the teeth are inserted. In such cases a new impression should be taken from the mouth and a fusible die formed. The denture is then placed upon the die, and it will be seen at once where the change has taken place ; then, with the piece resting upon the die, the artificial gum may be chipped off with a small hammer and chisel. The platinum plate, being soft, can be refitted to the die very accurately with a burnisher, hammer, and small driver made for the purpose. A new coat of body is then applied where the plate has been refitted, and then baked, cooled, enameled, and baked again — still observing the same directions as detailed in the manage- ment of new pieces. Repairing. — If the tooth gets broken (a mishap which seldom occurs by use in the mouth) it can be replaced with another by grinding out the remaining portion of the broken tooth, and the gum covering the neck of same, and then fitting a new one in its place. This tooth need not be soldered to the inside rim; it is sufficient to grind a small notch or groove in the enamel which covers the lingual side of the rim for the pin of the tooth to fit into. The pin resting in the groove is covered with the body at the same time it is applied around the base of the tooth, and when this body is baked the tooth will become firmly fastened in place of the broken one. Any num- ber of teeth that may be required can be replaced in this way. If it is desired to change the position of one or more teeth, or to make ' them longer, this can also be done as described above, with the addi- tional precaution, to press softened wax upon the inside of the teeth and palatal arch of the denture before the others are removed — this wax will serve as a guide or index as to the relative change to be made, and also to sustain the teeth in place while they are being fitted as desired to the denture. The wax soon becomes hard, and -/- MECHANICAL DEXTISTRV. is readily removed as each successive tooth is ground and adjusted in its proper place. When the teeth are thus fitted with each pin accurately pressed into the groove prepared for it, and the wax being placed upon the inside to support the teeth in the proper position, body is filled in around the base of the new ones, which are carved, trimmed, and brushed, so as to save the crowns of the teeth clean and properly defined. The wax is then carefully removed from the piece, and more body is filled in around the teeth upon the inside — filling up the grooves over the pins, and then carving, trimming, etc., as be- fore, to give it the desired form. This done, if the teeth are set a little apart, and it is desired to keep them in that position, take a little piece of asbestos and gently press it in between the teeth at the cutting edges ; this will prevent them from being drawn to- gether when the body is being baked. The piece is now ready for the furnace, but it should not be baked hard enough to gloss the newly-applied body ; it should have more the appearance of Parian marble. This being done, it is then withdrawn from the furnace and trans- ferred to a cooling muffle, as before described. When sufficiently cool, the gum enamel is applied and baked with a sharp heat until it becomes smooth and glossy. To prevent the old gum from bleach- ing or becoming lighter colored in consequence of repeated bakings, a very thin coating of fresh gum enamel should be lightly brushed over the entire enameled surface of the piece. The enamel thus applied should be mixed with water, quite thin, so as to flow evenly over the surface when applied with a camel's-hair brush. This should be done before the last baking, that the whole may be fused at the same time. Experience and judgment are essential requisites in order to produce good practical results. For example, if the carving of the body is not properly clone, the form and shading of the gum and roof will not appear natural when the work is finished ; if the gum enamel is put on too thick, it will produce a dark red color; if not thick enough, it will be too light; if fused too hard, it will be liable to craze or crack; if not hard enough, it will be rough or granular; if the piece becomes gassed in baking, it will be porous and of a bluish color. Dr. Haskell's Methods. — " It should be borne in mind," says Dr. Haskell, " that the strength of this work depends mainly CONTINUOUS-GUM DENTURES. 273 upon the metal, and not upon the porcelain, though the latter adds to its strength. While platinum is a very soft metal, yet, by means of various devices, the plate, with the teeth properly soldered on, and ready for the porcelain, can be made very stiff and strong, there- fore everything that can be done to secure a strong foundation should be carefully observed. " The plate should be of the best French material (not melted scraps and old plates), 29 to 30 gage for the upper, and 26 to 28 for the lower, and should be swaged on Babbitt metal dies. The plate is then tried in the mouth, and if the fit is found to be correct, arrange the articulating wax, secure the ' bite,' and make the articu- lating model. " The back of the plate should be doubled, for the following rea- sons : It imparts increased strength ; leaves some margin for change, in case of necessity, after the work is in the mouth; protects the edge of the porcelain, and admits of a neater finish. This ' doubler ' should be about -^ of an inch wide, with the edge turned up slightly to receive the porcelain. Around the outer edge, solder a flattened wire, Jg of an inch wide, or less, and 22 gage, bringing the ends to meet the turned edge of the doubler. This strengthens the plate, and affords a good round finish to the edge, as well as protection to the porcelain. This is easily put on after a little practice, and is far preferable to turning the edge of the plate with pliers, or otherwise. Pure gold should always be used for soldering, and with just enough borax (using very little) to give direction to the flow of solder. " Then comes the arrangement of the teeth, and this should al- ways be done in the mouth, the articulating model being only a pre- liminary guide ; for by the mouth alone can one determine the correct expression and arrangement desired; and it is just here that three- fourths or more of the artificial dentures fail in an utter lack of artistic skill. In this work there is ample opportunity for the dis- play of taste and skill, so that perfection itself is attained at the hands of the true artist. " The investing process comes next. First, a coat of shellac over the teeth to prevent etching (although, if this occurs, it is not a matter of much account, as the baking remedies it). Then a thin coat of clear plaster; next plaster and asbestos, one part of the lat- ter to two of the former. Let the portion under the plate extend 18 2/4 MECHANICAL DENTISTRY. at least one inch back of the latter, as this bottom portion is to be retained on which to bake the case; invest the whole ^ of an inch thick. Warm the case until the plate is sufficiently heated to remove the wax easily; dash boiling water over it (this is the best method to remove wax adhering to teeth and plate in all kinds of work). The backings should be continuous and be lapped on to the plate, for in this is the mainstay of the work for strength. Cut patterns in tin or lead, three pieces, one for the six front teeth, and one for each side, lapping over the cuspid teeth ; the foot-piece should lap on to the plate about -^ of an inch. No borax is needed. The gold should be melted and rolled into a ribbon as thin as possible, and cut in small pieces and laid under the lap, or foot-piece, and a piece under each pin. The backings can be fitted more easily by splitting the foot-piece. The most convenient method of soldering is in the furnace, being careful not to let it remain too long, so as to fuse the enamel on the teeth. If a pin should fail to solder, it is imma- terial, as the ' body ' will hold it. " After cooling, remove the plaster and save the base. Place the plate on the articulating model, and if it is sprung, press it into place, which is very readily done. " Apply the ' body ' mixed with water, quite thin, by means of an oval-pointed knife, occasionally jarring with handle of spatula, and as the moisture comes to the surface, absorb with a cloth ; after it is well filled into all interstices, apply it thicker, jarring, absorbing, and packing hard, until enough is on the outside to produce the proper shape and contour of the lips. Then apply, with the curved point of the knife, the body to the lingual side of the plate, same as on the outside, but only a thin coat on the plate. Trim around the necks of the teeth, remove all particles from between with a quill tooth- pick, and brush all particles off the surface of the teeth and exposed portions of plate, and the case is ready for baking. " The furnace shown in Fig. 26 is preferable ; and in setting the ' muffle,' see that the vent hole in the top is clear; this is for escape of gas that may be in the muffle and would injure the work. Fasten the front end with fire-clay, but leave the back end free. Set the case 10 or 12 inches from the opening, move forward, every few minutes, a couple of inches, until it is in the muffle; place it within two inches of the back, and close the door. If the heat is right, " CONTINUOUS-GUM " DENTURES. 275 five or ten minutes will suffice ; still, it must be looked at so as not to get too much heat. This first bake should be only a glaze. Re- move to a muffle on the hearth and close up tight. When cool, place on the model, and, if sprung, press it into place. Next fill up all the cracks with very thin body, jarring with handle of the spatula often, so that the material will fill up thoroughly ; then spread on thicker until the proper shape and fullness are secured, trimming around the teeth, and doing as previously described, and bake as before. After cooling, the enamel is to be put on the same as the body, applying only a thin and uniform coat. The rugae can be produced in the body or in the gum. The enamel should have a thoroughly glossy appearance when ready to be removed from the furnace. . Heated cooling muffles are unnecessary, as the case itself will heat the muffle all that is necessary. " Lower sets are better without a binding, as it is sometimes necessary to file or grind away the edge. " The case is finished by filing and polishing the exposed metal surface, not doing anything to the upper surface. " A ' defined ' air-chamber is rarely necessary ; a Cleveland cham- ber never. Raise the plate over the hard palate with a thin film of wax on the plaster cast, chamfering off the edges completely ; scrape the plaster model across the back, except right in the center, accord- ing to the softness of the palate. " This work is not advisable for partial sets, except in some par- tial lower cases where there are no detached teeth. In these cases the plate should be at least two thicknesses across the back of the front teeth, and resting well up on the necks of the same. " Repairing. — Very few seem to know how to prepare a case for repairing. Invest it in plaster and asbestos at least ]/ 2 of an inch deep ; place in the muffle before lighting the fire, and allow it to remain with the door open, as the fire comes up, until it is red hot; then remove, cool, and thoroughly clean off the plaster, preserving the base, and it can be run into the furnace with as little danger of cracking as if it had never been worn. " Grind out the remains of the teeth below the margins of the gum ; select a rubber tooth, as it is easier to get and just as good as one made for this work, filing off the'pins; hold with wax until a little plaster and asbestos can be placed over it and the adjoining 2^6 MECHANICAL DENTISTRY. teeth; thoroughly remove the wax and put on repairing body, and bake; cool, put on the gum, having previously ground off a portion of the old gum if it is a very old case, and put on just a little new, and bake as at first. " If blisters occur, grind into them and fill with body and gum, three to one, press hard, and enamel." Dr. Ambler Tees' Methods and Formulas. — The late Dr. Tees described his work as follows : " Continuous-gum work is mounted upon a swaged plate of pure platina, about No. 29, American gage. The lowest plate, to insure strength, is made of two pieces soldered together, one being large enough to allow for a rim. In a partial lower set, an additional piece of iridionized platina is soldered to the part covering the lingual gums of the remaining natural teeth. Plain teeth, with single long pins, made for the purpose by tooth manu- facturers, are soldered to the plate with pure gold (24 k.), which alone is used as a solder in this work, since the copper and silver con- tained in alloyed gold will discolor the gum enamel. The silicious materials called body and gum enamel are then applied around the necks of the teeth, and upon the lingual portion of the plate, by means of small spatulas, and carved to imitate the contour of the gum. ' The investment used for retaining the teeth in position while being soldered is composed of two parts of plaster and one of asbes- tos ; before applying this, the teeth should be coated with a thick varnish of shellac and alcohol, to prevent the teeth being etched in soldering. The backing is fitted most conveniently by making it of three pieces ; the pins are bent down over it, and soldered with pure gold. After soldering, the investment is removed, and the teeth and the plate brushed with soap-suds and powdered pumice-stone and washed off with clean water. The first coat of body is then applied, moistened with clean water to the consistency of soft putty, as a foundation, no effort being made to imitate the contour of the gums ; separations, however, are made between the teeth, so that the body may fuse around each tooth separately, and prevent it being drawn from position by the shrinkage of the body. It is then fused in the muffle, and placed in a cool muffle for thirty minutes. After adjust- ing it upon the articulator, it is ready for the second coat of body. In applying this, an artistic effort is made to imitate the contour of the gums ; and by making elevations and depressions in appropriate CONTINUOUS-GUM " DENTURES. 277 position, the lights and shades of the natural gums may be simu- lated, especial attention being paid to the rugae. This coat is vitri- fied and not fused. After it is cool and again adjusted upon the articulator, the gum enamel is applied, the spatulas being used for the purpose. It is moistened with clean water, a little thinner than the body, and laid on a little at a time, about the thickness of 26 plate. This is fused and allowed to remain in the cool muffle for an hour and a half. The platina is then rubbed with pumice-stone, an orange-wood stick being used, and the rim filed, stoned, and bur- nished, when the set will be ready for the mouth. " When a set is to be repaired, the mucus should be burnt off before any fresh body is applied. To accomplish this, it should be invested in plaster and asbestos, and heated to redness over a gas or coal-oil stove, or upon the coals in a range. The investment should then be removed, the set washed with soap-suds and pumice- stone, and again heated to redness upon a slide in the muffle. The new tooth, after being carefully ground against the gum, is held in position by plaster and asbestos on the palatine surface, a very small quantity being sufficient ; after it has set, gum enamel is worked into the joint at the neck and fused in the muffle. The body and gum enamel are then applied to the palatine surface, after the pin is sol- dered to the old backing, and then fused. This plan obviates the old method of investing the whole set in plaster and asbestos." Body and gum enamel for continuous-gum work was manufac- tured by the late Dr. Tees, according to the following formulas and methods of compounding : He furnished three shades of gum enamel — pale, medium, and dark. The body as made by him is composed of : Feldspar, 2 ozs. Dental glass, 8 dwts. Kaolin, 3 dwts. The materials are ground together in a moistened state, in a wedgewood mortar, for about an hour ; then dried ; again ground for ten minutes, and fused in a crucible in a coke fire, or upon a slide in the muffle. After being pulverized, two grains of titanium to each ounce are added and thoroughlv mixed. 2j8 MECHANICAL DENTISTRY. The gum enamel is composed of : Feldspar, 2 ozs. Dental glass 10 dwts. Gum frit, Vi dwt. These materials are ground together in a moistened state, for about an hour, in a wedgewood mortar; then dried, ground again for ten minutes, and fused — upon a slide rubbed with fine, dry silex — in the muffle of the furnace ; again pulverized, and sufficient addi- tional gum frit mixed in with a spatula to give the desired shade. The materials fuse readily and will not check in cooling. Application of Continuous Gum to Partial Sets. — The follow- ing method of constructing partial sets of artificial teeth with con- tinuous gum is taken from a practical paper on this process by Dr. W. B. Roberts: " Partial cases may be made of continuous gum ; but the work is so various in its nature that the dentist must necessarily depend much upon his own judgment. Difficult cases will constantly pre- sent themselves that will require the exercise of much study and ingenuity, in which the general instruction that can be given in words may be of but little service. The first attempt of this kind in my own experience was in replacing two central incisors. Taking two continuous-gum teeth, I placed upon them a platinum lining, slitting this down along the edge of one tooth nearly through the piece and up the edge of the other tooth by a parallel cut, leaving the two parts joined together by a narrow slip. This allowed sufficient mo- tion between the teeth, so that they could be adjusted as desired. I then placed a small piece of tissue-paper on the plaster model, cover- ing the spot to be occupied by the teeth and gum, to prevent the adhesion of the body to the plaster, and holding the two incisors in their places, worked the body into all the depressions of the gum and around the roots of the teeth. It was then all removed from the model, and placed in a paste of pulverized silex, or plaster and asbestos, upon a slide, and baked as described for full sets. The little slip of platinum kept the two teeth in place. The work shrunk somewhal ; but this was remedied by again placing the piece upon the model with the intervention of tissue-paper covered with a thin coating of body. Into this I pressed the piece till it occupied its true place, and then filled in again with more body all the crevices an mud the roots of the teeth, and rebaked. " CONTINUOUS-GUM " DENTURES. 279 "After enameling, if the work has been carefully and skilfully done upon this plan, it will be as fine a piece in appearance and fit as can be made. It may then be soldered to a gold plate, and the little strip of platinum between the teeth be cut out. With the body and gum formerly in use many difficulties were encountered from discoloration of the gum, or from other injuries incurred in soldering. But with Roberts' material these are easily avoided, and the piece can be treated the same as block or single gum teeth. In partial sets on entire plates of platinum trouble has sometimes been experienced by the enamel giving way upon the small narrow points that connect the teeth with the plate by the shock occasioned in bit- ing, consequently I have left these points uncovered, and used two or three thicknesses of platinum to give greater strength. But where this is likely to occur, gold plates would be preferable, if nicely adapted with single gum teeth, or blocks of continuous gum, as the case might require. I have also applied continuous gum in cases where the natural teeth, from one to five in number, were left in the mouth, by making the plates as in full sets, cutting out around the natural ones, and raising a small bead, or placing a light wire around, about }i of an inch or more from the teeth, against which the gum or body is to be finished. The points around the teeth are to be left free, in order to be burnished down in cases of imperfections caused by the difficulty of obtaining exact impressions in these places. In such cases I sometimes form a strong standard of several thicknesses of platinum fitting closely against one or more natural teeth, leaving a loophole through which to run a gold clasp for afterward securing the artificial set. " I have also secured the gold to the standard by rivets of plati- num, and sometimes by two or three gold screws, not providing, in these cases, the loophole. These methods are to be preferred to using solder for fastening ; for, in case of repair, the clasps are easily removed without leaving any foreign substance; but in case of soldering, however carefully they may be removed, there will remain some alloy, which in the baking heat to which the piece is to be exposed will be incorporated with the platinum. Even so small an amount of silver as may be in gold coin used for solder will com- municate a yellowish tinge to the gum, spoiling the whole work. Many operators in their early practice experienced this result, and learned that no alloys, especially of silver or copper, can be admis- 280 MECHANICAL DENTISTRY. sible for soldering this work. I have tried platinum clasps without success, as no elasticity could be obtained, and therefore would not hold upon the teeth. Another source of mischief may properly be noticed in this place. In baking, especially with a new furnace, or with muffles lately renewed, either at the first or second heat, or it may be enameling, the piece is sometimes changed in its texture and color, as is supposed, by the gases present, and the phenomenon is called gassing the piece. The body becomes porous and of a bluish color. When this occurs there is no remedy but to place it on the metallic die, remove the whole of the injured part, and replace it with a new coating of body and gum. The teeth are seldom, if ever, thus affected. As a precaution, the muffles should be well ventilated with holes for the passage of the heated air and gases." CHAPTER XXIII. RUBBER OR VULCANITE BASE. While there are undoubtedly many important uses to which vul- canized india-rubber may be applied in the practical departments of dentistry, and for which it would be difficult to find an adequate substitute, yet there are accumulating evidences leading- to the con- clusion that its abandonment, as a base for artificial dentures, by intelligent and conscientious practitioners, except in rare cases, or where, for pecuniary reasons, a more expensive base is not admissible, is an event of the not distant future. This anticipated result, in respect of a material which has been almost universally employed as a base for the past twenty years, is assured by the confirmed and steadily increasing distrust of its suit- ableness for the purpose indicated, and the growing tendency in the profession to return to higher and less objectionable forms of sub- stitution in respect to material and construction. While the statements made in former editions of this work in regard to rubber as a base reflected, as the author believed, the esti- mate of its fitness by the profession generally, what is now written, the editor believes, embodies the present judgment of the mass of enlightened practitioners in reference to its unsuitableness as a base for artificial dentures. General Properties of India-rubber. — Caoutchouc, gum-elastic, or india-rubber exists as a milky juice in several plants, but is ex- tracted chiefly from the Siphonia cahuca, which grows in South America and Java. It is discharged through the numerous inci- sions made in the tree through the bark, and is spread upon clay molds, and dried in the sun, or with the smoke of a fire, which black- ens it. The juice when first obtained is of a pale yellow color, of about the consistency of cream, and has a specific gravity of about 1.012. In the process of drying 55 per cent, is lost, the residuary 45 being elastic gum. It immediately coagulates, by reason of its albumin, on application of heat, the elastic gum rising to the sur- 281 282 MECHANICAL DENTISTRY. face. The specific gravity of the juice is diminished by inspissa- tion, becoming 0.925 when hard, and cannot be permanently in- creased by any degree of pressure. When once stiffened by cold or continued quiescences it cannot be restored to its original condi- tion of juiciness. The inspissated juice, or crude rubber of commerce, is altogether insoluble in water or alcohol, but is readily soluble in ether deprived of its alcohol by washing, affording a colorless solution. On evap- oration of the ether, the gum resumes its original condition. It swells to thirty times its bulk when treated with hot naphtha, and if triturated in this condition in a mortar, and pressed through a sieve, furnishes a homogeneous varnish employed in the preparation of a waterproof cloth. Caoutchouc is soluble in the fixed oils, but is not readily decom- posed by cold sulphuric acid or diluted nitric acid, and is unaffected by either muriatic acid gas, sulphurous acid gas, fluosilicic acid, am- monia, or chlorin, nor is it dissolved by the strongest caustic potash lye. even at a boiling heat, and is therefore highly esteemed as an appliance of the chemical laboratory. According to the experiments of Ure, Faraday, and others, caoutchouc contains no oxygen, as al- most all other solid vegetable products do, but is a mere compound of carbon and hydrogen, in the proportion of three atoms of the for- mer to two of the latter. From this property of resisting the corro- sive action of acid vapors, and its tenacity of adhesion to glass, caoutchouc, when melted, forms a very excellent lute for chemical apparatus. Such are some of the properties of this remarkable product, the uses of which have been almost immeasurably extended since the first successful efforts to produce artificial induration by Charles Goodyear in 1844. Compounding Rubber for Dental Purposes. — India-rubber is prepared for vulcanizing by incorporating with it, in varying pro- portions, either sulphur alone or some of its compounds, sulphur being an essential component of all vulcanizable gum compounds. For dental purposes, the coloring is effected in most preparations by the introduction of vermilion (sulphuret of mercury). These sub- stances, properly combined, are subjected to artificial heat for a specified time, producing a hard, horn-like substance, possessing the qualities of lightness, strength, durability, imperviousness to RUBBER OR VULCANITE BASE. 283 fluids, insolubility in the oral secretions, unchangeableness on ex- posure to ordinary temperatures, etc. Method of Constructing an Entire Denture in a Base of Rub- ber. — As the manipulations concerned in the construction of a full upper set differ in no essential respect from those required in the formation of a denture for the inferior arch, except as the two differ in conformation, requiring corresponding modifications of practice which will readily suggest themselves, it will be sufficient to describe the method of constructing an entire denture for the upper jaw. An impression of the mouth is first secured in the usual manner, and, as has been stated, plaster-of-Paris is preferable to any other material for the purpose. As rubber, when rendered plastic by heat and subjected to pressure, receives a distinct and perfect impress of the face of the model, it is important that the latter should be as smooth upon its surface, and as free from faultiness of form or surface blemish, as possible. From the impression a plaster model is obtained, and if an air-chamber is required, it may be secured either by cutting out from the impression before filling in with plaster, for the model, or it may be raised upon the model after the latter has been separated from the impression. For the latter purpose lead is often used, but sheet-tin, cut to the required form, is preferable, as the former leaves a tenacious coating of oxid adher- ing to the plate. A temporary or model base-plate is next conformed as accurately as possible to the face of the model, and for this purpose the pre- pared gutta-percha, paraffin, and wax, or modeling compound worked into thin sheets may be used, or a die may be secured and a trial plate struck up from block tin. Though the latter requires more labor, it gives more satisfactory and accurate results. The former may be softened either by subjecting them to a dry heat until sufficiently plastic, or by immersing in hot water. The face of the model being previously well saturated with cold water to prevent the wax or gutta-percha from adhering, the latter is pressed or .molded accurately to the model with the fingers moist- ened with cold water, heating such portions from time to time as 'do not readily yield to pressure until an accurate adaptation of all •portions of the plate is secured ; then trim to the required dimen- sions. 284 MECHANICAL DENTISTRY. Having fitted the temporary plate to the model, it is placed in the mouth with a wax guide or rim attached, when the latter is trimmed to the required width, fullness, and contour, and the " bite " of the under teeth secured ; it is then removed and placed in its proper position on the model, which is placed in an articu- lator, with the antagonizing model, the latter being obtained in the manner described in connection with the metallic plate-base (page 242). The mode of procedure in cases of entire dentures for the upper and lower jaws differs in no respect from that practised when gold or other metallic plate is used as a base. Arranging the Teeth. — Having secured an antagonizing model, the teeth are selected and arranged upon the temporary plate in the usual manner. The porcelain teeth used in this process are more commonly in the form of blocks or sections. Figs. 112 and 113 Fig. 112. exhibit the marked peculiarities, and the proper arrangement of an artistically designed set of gum or block teeth. The increased strength of attachment formed by the greater number of pins also renders them more permanent and enduring than single gum teeth. Teeth made expressly for rubber base were originally manufactured with plain platina pins, longer and heavier than those used in con- nection with metallic plates. These, when used, were curved and pressed together, forming loops or hooks to prevent them with- drawing from the rubber. Subsequently, however, the detachment of the teeth was more securely and certainly provided against by the substitution of headed pins, which rendered their withdrawal from the rubber impossible. For this valuable improvement the profession is indebted to the late Dr. S. S. White, whose genius, enterprise, and intelligence were so long and unceasingly tributary to the needs of the dental practitioner. RUBBER OR VULCANITE BASE. Fig. 113. ^°: Fig. 114. ■? lite*'" with an annular rib on the top, which supports the copper bowl, while C shows the tripod yoke or lid. There are no bolts, nuts, wrench, nor bed-plate required, making it altogether the simplest and oii<- of the most convenient vulcanizers extant. In vulcanizing, the heat should he maintained at 320 for about one hour and ten or twenty minutes. Vulcanization may be effected RUBBER OR VULCANITE BASE. 311 at a lower heat, but the time must be proportionately extended; or a higher heat being employed, a less time will be required to vulcanize. Care should be taken, however, not to overheat, as the rubber is thereby rendered dark and brittle, and the important property of elasticity impaired. The time and degrees of heat mentioned, therefore, may be regarded as the safest, and as yielding the best results, though with other rubber com- pounds, and the use of modified forms of vulcanizers, corre- sponding differences in time and temperature may be required, and which can only be accurately determined by vulcanizing test- pieces of rubber. In this connection the reader's attention is called to some practi- cal observations on the subject of steam pressure in vulcanizing, and the reliability of thermometers as indicators of heat, and which acquire additional interest if it be true, as alleged, that many of the vulcanizers in use by dentists are insecure by reason of inherent defects of construction or faultiness in the modes of indicating the elastic force of steam. In commenting on this subject the late Prof. Wildman observes : " As high steam is used in vulcanizing, it is important that the operator should be conversant with the nature of the agent which he employs to accomplish this end. It is perfectly safe; but the following will show him that it must be used with discretion and judgment. Numerous experiments have been made by scientific men to ascertain the elastic force of steam at different temperatures. The results of their investigations are not uniform, although they all agree in showing the immense force exerted bv this agent at high 312 MECHANICAL DENTISTRY. temperatures. HasweU's tables are looked upon as good authority. The results of the investigations of the Franklin Institute Com- mittee, in the higher degrees, give a greater elastic force than the table below quoted. I shall, however, quote the results of the experi- ments of the commission of the French Academy, appointed by the French government to investigate this subject, for the reasons that, from the manner in which they were conducted, they are probably as reliable as any, and that they are extended to a more elevated temperature than the others. Elasticity of steam, taking Pressure, per square inch, atmospheric pressure as unity. Temperature F. pounds. I 212° 14.7 lV2 233. 96° 22.05 2 250.52° 29.4 2V2 263.84° 36.75 3 275.18° 44.I lY* 285.08° 51-45 4 293.72° 58.8 4 l /2 300.28° 66.15 5 307-05 73-5 SH • 314.24° 80.85 6 320.36° 88.2 6y 2 326.26° 95-55 7 331-70° 102.9 7Y2 336.86° 110.85 8 341-78° 1 1 7.6 9 350.78° 132.3 10 358.88° 147 ii 366.85° 161. 7 12 374.00° 176.4 13 380.66° 191.1 14 386.94° 205.8 15 392.86° 220.5 16 398-48° 235-2 17 403.82° . 249-9 18 408.92° 264.6 19 413-78° 279-3 20 418.46° 294 " I would here call the attention of those using high steam to an important consideration. In raising steam, the ratio of increase of pressure or elastic force is far greater than that of the increase of temperature. " By referring to the above table, commencing at 212 and tak- RUBBER OR VULCANITE BASE. 313 ing steps as near 50 as is given in the ascending scale, we find this exemplified. Thus : Increase of force per Giving a force per Increase of temperature. square inch. square inch. From 212 to 263.84 — 51.85° 22.05 lbs. 36.75 lbs. " 263.84° to 314.24° = 50.40° 44.10 lbs. 80.85 K>s. " 314.24° to 366.85° =: 52.61° 80.85 tt)S. 161.85 lbs. " 366.85° to 418.46° = 51.61° 132.15 lbs. 294 lbs. " This comparison shows clearly how rapidly the pressure in- creases at high temperatures, and warns the operator that a strong instrument, combined with care and judgment in its treatment, are indispensable to safety. Besides the rapid increase of pressure, it must be borne in mind that at high temperatures, copper, of which the boiler is composed, becomes weakened, and in a measure loses its power to resist this great imprisoned force. Copper, in passing from 212 to 230 F., loses about one-tenth of its strength, and at 550 it has lost one-fourth of its tenacity." In a paper read before the Massachusetts Dental Association, January, 1865, Dr. A. Lawrence affirms that : " Most vulcanizers are now made of sheet-copper -i of an inch in thickness, and, agreeably to the foregoing facts, have a tensile strength of 1875 pounds ; and one four inches in diameter will not sustain a pressure of more than 150 pounds per square inch, or a temperature of 363°- " Let us next ascertain what force of steam is exerted upon the boiler within a short range of temperatures. We find by the tables of Haswell, King, and others, that at 320 the pressure is 85 pounds; at 324 , 90 pounds; at 328°, 95 pounds; and at 332 it is 100 pounds per square inch. These figures I have verified by a steam-gage connected with my own vulcanizer, and which I now use in preference to a thermometer, as I consider it more convenient, safer, and less liable to accidents. " Practical engineers concur in the opinion that a force of not over one-half the sustaining capacity of the boiler can be safely applied." Thermometers as Indicators of Heat. — Immediately connected with the process of vulcanizing is the question of the reliability of thermometers as indicators of heat or steam pressure. Dr. Lawrence, commenting on this subject, says: "Suppose the bulb 3I4 MECHANICAL DENTISTRY. of the thermometer gets slightly fractured, and, the accident not being discovered, the vulcanizer is put to use, what then? " If the damage is slight, the mercury may still be made to rise in the tube at high temperatures, but will not truly indicate the full heat or force within. Some time ago I had some difficulty in producing a desirable shade in my vulcanite work ; it was too dark, as is the case when overheated, and I came to the conclu- sion that the gum had deteriorated in quality. Other samples of gum were tried, and at varying lengths of time, yet with the same result. " No defect could be discovered in the thermometer by the naked eye, but a microscope revealed a slight crack in the bulb, and the mystery was solved. But what force of steam was produced dur- ing these almost despondent trials? " Although my vulcanizer would safely bear a pressure of 100 pounds per square inch, I concluded to use a steam-gage for the future, and now feel a security in its use positively refreshing." The unreliability of thermometers in connection with vulcanizers has been recognized by many in the profession who have testified to their uncertainty and insecurity as a means of determining with exactness at all times the amount of steam pressure employed in the process of vulcanizing at a high heat. The steam-gage spoken of by Dr. Lawrence seems very per- fectly to fulfil the requirements of the dentist, and may justly claim favorable consideration from the commendation bestowed upon it by the distinguished gentleman who has brought it to the notice of the profession. It is shown in Fig. 128. The follow- ing is the author's own account of the instrument : " The gage most suitable for the purpose in question somewhat resembles a small, circular clock, is about six inches in diameter, and marked to register 140 or 180 pounds pressure, with pound dots near the outer circle of the dial. A pointer indicates the force which moves it. " This size is better than a smaller one, because the spring inside, not being crowded to its utmost capacity in vulcanizing, will, of course, retain its working integrity longer; in fact, as long as any dentist now living will be personally interested in the matter. They can be used with all vulcanizers generating steam, connecting by means of three or four feet, or as much more as may be convenient, of small pipe having a U-shaped bend, or a single coil near and RUBBER OR VULCANITE BASE. 315 under the gage to receive the condensed steam, as water alone should enter this instrument. " The following table exhibits a range of pressure sufficient for vulcanizing purposes, with the temperature necessary to produce the same : Pressure in lbs. Tempera- ture. Pressure in lbs. Tempe ra ■ ture. Pressure in lbs. Tempera- ture. Pressure in lbs. Tempera- ture. 60 295° 69 3°S° 78 314° 95 328° 61 296 70 306 79 314° 100 332° 62 298 71 307° 80 315° 105 335° 63 299 72 308° 81 316 no 339° 64 300 73 3°9° 82 317° 115 342° 65 301° 74 310 83 318° 120 345° 66 302 75 3i i.° 84 319° 125 349° 67 303° 76 312° 85 320° 130 352° 68 304° 77 313° 90 324 " It will readily be seen by the above that a pressure of 60 pounds requires a temperature of 295 ° by Fahrenheit's scale to produce it, and 85 pounds 320 , at which latter pressure I vulcanize, running •one hour, and with the most satisfactory results." Removing the Flask after Vulcanizing. — When the process -of vulcanizing has been conducted a sufficient length of time, the flame is turned off and the steam discharged through the safety- valve, if the vulcanizer is provided with one; or the lower half of the boiler may be placed in cold water until the contents are cooled down to about 200 . When time will permit, however, it is better to let the vulcanizer cool gradually. The top is then taken off and the flasks removed. The latter should always be allowed to cool gradually, as the immersion of the flask, while hot, in cold water will endanger the porcelain teeth by a too sudden change of tem- perature. Neither should the flask be opened while hot, for the plate, being pliable when heated, would be liable to suffer some change of form in forcing the sections of the flask apart, or in removing the piece after separation of the flask. When the plate is removed from the flask, detach carefully all adhering plaster with a pointed knife, and cleanse well by washing with a stiff brush. The Finishing Process. — The rougher and more redundant por- tions of the rubber are first removed with coarse files or rasps, fol- lowing with those of a finer cut (Fig. 132) or lathe burs (Fig. 134), until all parts of the piece accessible to such instruments are 316 MECHANICAL DENTISTRY. reduced to nearly the thickness required. The excess of material Fig. 132. Fig. 133. on the lingual side of the plate and other points not admitting of the use of the file is removed with scrapers of various forms, some RUBBER OR VULCANITE BASE. 317 of which are shown in Fig. 133. After nearly the desired thickness is thus obtained, and the surface rendered somewhat smooth and uniform, a still further reduction is obtained with the use of sand- paper, using first the coarser and finishing with the finer numbers. The final polish is then given to the surface, first with the use of finely-pulverized pumice-stone, and afterward with either prepared chalk or whiting. The best method of applying the pumice is with flat, circular pieces of cork of various sizes, which may be readily formed by attaching them to the lathe and reducing them to the proper size and shape with a file while revolving. The chalk or whiting may be applied upon a cotton or ordinary brush wheel. In the use of the polishing materials, the latter should be kept constantly and freely saturated with cold water throughout the operation. Partial Dentures Constructed on a Base of Rubber. — The fore- going description of the method of forming entire dentures on a base of rubber, together with a knowledge of the manner of con- structing parts of sets of teeth mounted on metallic plates, will render any extended description of the former process, as it relates to partial pieces, unnecessary. A base-plate of the required thick- ness and dimensions is accurately adapted to a model of the parts, the narrower portions passing into the spaces between the teeth being stiffened by doubling the plate at these points with an addi- tional strip of the material used. The central portion of the plate may also be temporarily supported, and its form preserved, by fill- ing in the concavity with a layer of stiffened wax. A rim of wax is then attached in the usual manner to those portions of the plate occupying the vacuities on the ridge, when the plate is placed in the mouth and an impression of the points of the opposing teeth secured; it is then removed, reapplied to the model, and the heel of the latter extended posteriorly to form an articulating surface for the remaining portion of the antagonizing model — the latter being formed in the ordinary way. The teeth are then fitted to the Vacuities in precisely the same manner as when metallic plates are used, and the wax trimmed to the required fullness. The plate, with the teeth attached, is then placed in the mouth and any neces- sary corrections made in the arrangement of the teeth; after which it is removed and readjusted. In constructing partial sets of vulcanite, it is of the first im- 318 MECHANICAL DENTISTRY. portance, when forming- the mold, that the relation of the porcelain teeth to the model of the mouth should be accurately maintained, the reasons for which are fully set forth when treating- of the formation of the mold or matrix for full sets. To secure this result with certainty the following method should be adopted. Having adjusted the plate and teeth upon the model, with the wax trimmed and carved to the required fullness, place the model in the lower section of the flask and fill in with plaster, extending it up to the points of the teeth, binding them to the model, and making the line of separation of the sections of the flask at that point. The ends of the plaster teeth should be cut away sufficiently to allow of a ready separation of the sections. Plaster is then poured in for the upper section of the mold, and, when hard, the flask is parted and the wax removed from the model and teeth, the latter being retained in the lower instead of the upper section as in full cases. Metallic Clasps Attached to Rubber Plates. — Although at- Fig. 135. Fig. 136. mospheric pressure or adhesion should be made available in all practicable cases as a means of retaining parts of sets of teeth in the mouth, yet cases frequently present themselves necessitating the employment of clasps. These may be of rubber, but those formed of gold, or gold alloyed with platinum, are more reliable and better adapted to those cases where the spaces between the teeth are contracted. In constructing a clasp, first bend the clasp to fit the tooth accu- rately; then make the attachment by which it is to be held to the rubber (this may be done by soldering a thin plate of gold or pla- tina to the clasp in such a position that it will be inclosed in the rubber) ; then perforate the plate with numerous small holes, which should be countersunk on both sides (Fig. 135). This plate enter- ing the base, the rubber filling the holes forms pins which rivet the clasp securely to the rubber plate. ( h the attachment may be made in this manner: On the parts RUBBER OR VULCANITE BASE. 319 of the clasp that can be covered with rubber drill one, two, or three holes, as the space may admit; insert gold or platina wire, solder with gold solder, then cut off at proper length, and head them (Fig. 136) ; these act in retaining the clasp in the same manner as the double-headed pins in securing the tooth to the base, and offer the advantage over the perforated plate of being more easily manipulated and less liable to become displaced in packing the mold. The clasp is to be attached to the model plate, and will re- main secured in the mold when it is opened. Substitution of Plate for Rubber Teeth. — An ordinary plate tooth, such as is commonly used in connection with a metallic plate-base, can be readily rendered suitable for a rubber base. This is done by soldering a narrow strip of gold plate to the ends of the platinum pins, forming a loop or staple, and which, imbedded in the rubber, renders the attachment very secure. A narrow arm of rubber extending to a single tooth may be materi- ally strengthened by placing a metallic backing on Fig. 137. the tooth and permitting the gold strip, perforated with holes or roughened on its edges, to pass some distance into the rubber, as seen in Fig. 137. This method may be resorted to with signal advantage in cases of very close bite; that is, where, on closure of the jaws, the points of the opposing teeth encroach unduly upon the space to be filled, extending nearly to the gum, requiring the tooth of replacement to be as thinly formed through- out its length as possible. Repairing. — If a tooth or block has been broken, or any change is to be made in the position of either, the teeth or fragments thereof are removed, and an irregularly shaped groove or dove- tail formed in the base occupying the space to be supplied; into this space the tooth or teeth are properly arranged and supported with wax ; the dovetail is then filled in with wax, giving some additional fullness to compensate for waste in finishing. All por- tions of the piece except the lingual face of the plate and teeth are then imbedded in plaster in the lower section of the flask. The upper section of the mold is obtained in the usual way. When separated and all traces of wax removed, the gum is packed into the cavity around the tooth or teeth. Grooves are then cut ex- tending out from the mold, the two sections heated and forced 320 MECHANICAL DENTISTRY. together, and the process of vulcanizing conducted in the usual manner, the same time and degrees of heat being required as in the first instance. The renewed heat employed renders the surface of the material previously vulcanized somewhat darker, to remove which it is recommended to moisten the surface with dilute nitric acid for a short time, after which the piece is thoroughly washed, and then placed for a few minutes in an alkaline solution to remove any remaining traces of acid. It is also recommended to immerse the case in alcohol for five or six hours, and then expose it to the rays of the sun for a like period of time. Dr. A. A. Blount, of Geneva, Switzerland, in the Ohio State Journal, suggests the following method of replacing a broken crown without removing the entire section : " Finding it impossible to match the injured block," he says, " I ground the broken tooth down to the gum, as one would for a pivot tooth, and, as I had often done before in mending a continuous-gum piece, selecting a plain rubber tooth the exact size and shape, ground it carefully and accurately to fit, cementing it in place with a plastic cement, which served to hold it firm and prevent the rubber from coming through to the front. The plate being prepared as usual for mending, the piece was vulcanized. After being finished, no one could tell that the block had ever been fractured. This method of repairing broken blocks, mounted upon Watt's metal, will be found very prac- tical, as it is somewhat difficult to replace a broken block upon that base." One of the most frequent repairs we are called upon to make is a fracture through the center of an upper partial denture, the break extending from the region of the central incisors backward. The method of repair in such cases is quite simple, consisting in first accurately adjusting the two parts of the plate and fastening them in their correct relation to each other with adhesive wax or shellac. This should be dropped over the entire length of the crack by an assistant, while the sections of the plate are being held in correct apposition. Plaster is then mixed and poured into the plate, forming a cast of the palatine surface of the mouth. After this hardens sufficiently, the wax or shellac is removed, which permits the sections of the plate to be taken up separately. The line of the fracture is now cut out or enlarged upon either side with a large bur revolved by the dental engine, or it may be RUBBER OR VULCANITE BASE. 321 accomplished with a file or saw. Dovetails are then cut on either side with a jeweler's saw, and the sections replaced upon the cast. The work at this stage is shown in Fig. 138. The opening between the two halves and the dovetailed spaces are then covered with wax, the case invested in a flask in the usual way, the flask reopened, and wax removed. The space between the two halves, with the dovetailed spaces, are then care- fully packed with rubber, when it is vulcanized and finished in the usual way. The whole subject of repairing rubber plates is so fully and clearly described by Dr. George B. Snow, in an article entitled, " Repairing Vulcanite Plates," that his processes are here given in Fig. 138. detail. The writer would premise that he has long since abandoned the older method of " under cutting " in repairing rubber plates, and would emphasize what is stated by Dr. Snow, " that perfect union can be obtained in such cases if the surfaces of contact are freshly cut, absolutely clean, and properly roughened. " It is not unusual to see vulcanite plates which have been cracked or broken, and repaired by what may be termed the ' hole and plaster ' system. Holes are drilled through the plate along the edges of the crack, and a new thickness of rubber superimposed upon a mass which, possibly, is already too thick for comfort or convenience, the old crack still remaining as a weak point to occa- sion further breakage. No advantage was taken of any possibility 322 MECHANICAL DENTISTRY. of union between the old and new material, the dentist having been obviously ignorant of the fact that perfect union can be obtained in such cases if the surfaces of contact are freshly cut, absolutely clean, and properly roughened. " The great point to be remembered in repairing or making any addition to a vulcanite plate is that the new and old material will unite perfectly, and with such firm adhesion that the plate will be practically as good as new, if the surfaces of the old plate where union with the new material is desired are freshly filed, absolutely clean, properly roughened, and of sufficient area. To insure these results, wax should not be melted upon the surfaces of union in waxing up, and removal of the wax from the mold should be accom- plished by means of instruments, and not by hot water, unless, possibly, for the removal of very small particles which cannot other- wise be gotten rid of. Any amount of the old material desired may be cut away, and its place supplied by new ; and thus any change wished may be effected. In case of breakage or cracking, the plate should be cut away so that the old defects will be wholly obliter- ated and new material supplied. " As a first instance, suppose a partial lower plate, supplying the loss of the bicuspids and molars on both sides of the mouth, to be broken through the bar which extends from one side of the mouth to the other behind the incisors. The fracture is generally a clean one, resembling that of glass or porcelain, and the two pieces may be brought into apposition with certainty. The dentist holding the parts together in exactly the right position, the assistant covers the lingual side of the plate at the point of fracture with a few drops of hot shellac from a shellac stick. A little cold water follows, and the two parts of the plate are firmly cemented together. A brace is now extended across from the molars on one side to those on the other, by laying a burnt match on the grinding surfaces of the respective teeth, and fastening both ends with a few drops of hot wax. By this means sufficient strength is obtained to allow of the plate being safely handled. A piece of paper or sheet-wax is cut to fit and reach across the lingual space at the lower edge of the plate, and fastened therein with wax, a coat of shellac varnish is applied to the paper, the surface lathered with soap-suds, and rinsed, and a model run in the same manner as in filling an impres- sion. RUBBER OR VULCANITE BASE. 323 " After this has hardened, the plate is removed from the model, which is then given a coating of liquid silex. This is always pref- erably done in repairing plates, at the time when the plate is first removed from the model. The rubber bar may now be cut away, on either side of the fracture, by a jeweler's saw, the cut being made diagonally, so as to make what is termed a ' scarf ' joint. The sur- faces should be further roughened by making a series of shallow parallel cuts across them with the saw, a thick separating file, or a thin wheel-bur. The parts of the plate are then placed upon the model, waxed up, and flasked, the model and buccal surfaces of the teeth being covered with plaster, and the parting made so that the plate will be retained upon the model, while the pieces of the bar can be readily removed. After the flask is opened, the pieces are removed, the usual gateways cut, and the packing, vulcanizing, and finishing done as usual. " In the case of an entire lower set broken through the center, it will be seen that the same directions will apply, excepting as to the amount of rubber to be cut away. A free cut should be made on the lingual side, extending through under the teeth, to and includ- ing the labial band; so that the broken surfaces will be entirely obliterated, and at least x /% of an inch in width of new rubber sup- plied between the cut surfaces. An engine-bur will do much of this work nicely, and a wheel-bur is very convenient for the purpose of scoring the surface. Making the model, flasking, and packing will be done as before. " If one of the incisor blocks be broken, and needs replacement, a new one can be fitted after the model is obtained, and the remain- ing steps of the process followed as has been described. " Upper plates are sometimes cracked in the center, the crack extending from under and between the incisor teeth backward over the palate. This often happens from the amount of rubber just behind the incisors being insufficient. It is not unusual to see it cut away at this point, so that the pins are almost or quite ex- posed, the plate having its usual thickness at a very short distance behind the teeth. A much larger amount of material will be toler- ated here than is usually employed, and often with benefit, not only to the strength of the plate but to the articulation of the wearer. The curve of the surface of the plate should be made to re- semble that of the palate before the removal of the teeth, and it 3 2 4 MECHANICAL DENTISTRY. will be found that the extra thickness may extend for y 2 of an inch behind the teeth without annoyance to the. patient. " A proper curvature to the surface of the plate, just behind the incisors, will do much to prevent the disagreeable whistling in mak- ing the s sound, and will assist in giving the correct enunciation to sh, zh, and other Unguals. " If the cracked plate fits a flat mouth, a model can often be drawn from it as it is; but if the arch is high, and the gums pro- jecting, it is better, after thoroughly cleansing and drying the plate, to finish the cracking by breaking the plate entirely in two. The two halves may now be fastened together by dropping shellac upon the lingual side, and a model secured, from which either half of the plate can be easily removed. The whole palatal por- tion of the plate can then be removed by a saw cut, leaving only a narrow margin on the lingual surface inside the teeth. The remainder of the surfaces of fracture are cut away as directed in case of the lower plate, the new surfaces roughened, the pieces of the old plate replaced upon the model (which has received its coating of liquid silex), waxed up, flasked, packed, and vulcanized, the teeth being retained upon the model as before described. The plate, when finished, will show the old rim and a margin of the old rubber inside the teeth. " It is sometimes desirable to change the substance of the plate entirely, as in case of supposed mercurial poisoning by red rubber; or at least to put what red rubber there may be about the plate entirely out of sight, and to reduce its quantity to a minimum. If this is to be done to the plate last under consideration, it should be prepared for flasking as described, excepting that the labial band should be cut away, and everything arranged so that the plate can be separated from the model when flasked. The parts cut away should, of course, be replaced by wax. The cast is now set in the flask so as to leave the parting at the upper edges of the gums. The plaster is varnished and oiled, and more plaster built on against the labial sides of the teeth, extending from their cut- ting edges to the edge of the flask, and again varnished and oiled, so that the appearance will now be precisely similar to a plate flasked so as to be retained upon the model. The ring of the flask is now put in place and filled, and the plaster allowed to harden. RUBBER OR VULCANITE BASE. 325 " When the flask is separated, the teeth will be found in its ring section. A few blows of the hammer will dislodge them, with the piece of plaster built against their labial surfaces. This is care- fully broken away, in two pieces, if possible, which are preserved, and the teeth and rubber incasing them are left. The rubber is now filed away as much as is practicable, leaving none of the old rubber in sight, and removing enough from the palatal surface to make a new fit to the model. The teeth and plaster are replaced in the flask, and the case is ready for packing and vulcanizing; when finished, none of the old rubber will be seen, and the plate will be practically as good as though the teeth had been removed from the old plate and reset. " It is evident that the change from red to black rubber just described, can be made with a whole plate or a broken one indif- ferently. If a change of articulation and a new fit to the mouth is also desired, on account of shrinkage of the gums, the plate should be prepared so as to draw from the model, and a few small pieces of wax put in the palatal side to bear upon the alveolar ridge, and give the right articulation by trial in the mouth, the center of the plate being cut away to facilitate the fitting of the plate to the model. A fresh model of the mouth being secured from an impression, the plate is waxed on to it, the case is flasked with a false piece of plaster built against the labial sides of the teeth, as has been described, and the plate removed and cut away as much as desired, a considerable amount being always taken from its palatal surface." Beaded or Grooved Dentures. — For the exclusion of air and moisture from between the artificial denture and the mucous membrane of the mouth, a groove may be cut in the plaster cast, as shown in Fig. 139, which is taken from an article in the Dental Cosmos, contributed by Dr. W. Storer How. The bead must be carried continuously around the outer portion of the cast, just inside the plate line. This inclosure will produce a chamber-like function of the entire inner surface of the denture, see Fig. 140. The resulting greatly increased adhesion, especially noticeable in mouths having flat and soft surfaces, is a gratifying effect of the device. Partial dentures, as shown in Fig. 141, may thus be securely re- tained, and the simplicity of the process is hardly less remarkable \z6 MECHANICAL DENTISTRY. than the successful result. It is only essential that the scraper shall be shaped and operated to produce a suitably smooth, nar- FlG. 139. row, half-round groove in the model, and follow previously studied lines along the palatal soft parts and at the merging of the muscles in the gums. The inclosures may be of any size or shape or Fig. 140. Fig. 141. number that a careful preobservation of the character and confor- mation of the mouth may indicate. CHAPTER XXIV. CELLULOID BASE. The employment of celluloid in prosthetic dentistry, notwith- standing the very general failure which attended its first intro- duction into practice, came rapidly into general professional favor as a cheap, convenient, and serviceable base for artificial dentures. With the more recent improvements in the manufacture and sea- soning of blanks, more perfectly adapted appliances for molding, and a more extended acquaintance with the peculiar and distinctive characteristics of this material, it has, in the practice of many, superseded, in a great measure, other plastic vegetable substances for the purpose indicated. It is more in harmony with the soft tissues of the mouth, more cohesive in texture, approximates more nearly the natural gum color, contains less vermilion pigment in its composition than does rubber, and is less objectionable by reason of the comparative cleanliness accompanying its manipulation. Celluloid, as at present produced, and when properly manipu- lated, does not, in any appreciable degree, undergo change of form after molding by warping either in or out of the mouth, as was formerly the case. It loses somewhat the freshness and clearness of its original pink color, however, after having been in use for some time, in many cases in a very marked degree. Though not bearing so perfect a resemblance to the complexion of the healthy gum tissue as the porcelain imitations, yet the near approximation of celluloid to the desired color makes the use of single plain teeth admissible for permanent dentures, and this is unquestionably its crowning merit, and makes it the most desirable of all the so-called " cheap bases." The indiscriminate and almost universal employment of block or sectional gum teeth in con- nection with rubber has done more to degrade the prosthetic department of dental practice than all other causes combined. The optional arrangement of each individual tooth to meet the 3 2 7 328 MECHANICAL DENTISTRY. requirements of special cases in respect to expression, articulation, and antagonism is one of the absolute and indispensable require- ments of a perfect artificial denture. Composition and Manufacture. — The following is the sub- stance of Dr. C. J. Essig's account of the composition and manu- facture of celluloid: Celluloid is derived from cellulose, a woody fiber, constituting the framework or foundation of plants. Linen, cotton-wool, hemp, etc., are examples of cellulose. For the manufacture of celluloid, the cellulose is first converted into paper; hemp is the form of cellulose employed for this purpose, because it has been found to make the strongest paper, and the stronger the paper the better the celluloid. The hemp is first converted into paper in the usual way by paper machines. By this process the form of the material under- goes a physical change only, while chemically it remains the same, viz., nearly pure cellulose, and has a formula of C 6 H 10 O 5 . The cellulose, now in the form of hemp-paper, is converted into pyrox- ylin by a process technically known as " conversion," this change being effected by immersing the hemp-paper in a strong mixture of nitric and sulphuric acids for a sufficient length of time, when it is removed from the acids and washed thoroughly. It is now still in the form of paper, but it will be found to have increased in weight about 70 per cent., and to have become highly explosive, taking fire at about 300 ° F. Pyroxylin, then, is the chief ingredient in celluloid, and is reduced to a pulp in a machine similar to that used in paper- making; a thorough mixture is then made of: Pyroxylin, ioo parts. Camphor, 4° Oxid of zinc, 2 Vermilion, 0.6 Some alcohol is used to soften the camphor. The mass is now put under a hydraulic pressure of 2000 pounds to the square inch. The cylinders in which it is pressed have a small orifice in the side near the bottom, and when pressure is made the celluloid is forced out through this orifice. The immense pressure is to condense or solidify the celluloid, CELLULOID BASE. 329 and as it is forced out it is cut off in pieces of the proper size, and molded by pressure and heat to the forms in which we receive it. At this point the blanks are still soft, and require to be seasoned; this requires about two months, during which time they are kept in a room at a temperature of 160 F. Processes Preliminary to Molding. — While many of the proc- esses entering into the construction of artificial dentures, with cel- luloid as a base, are essentially the same as those required when rubber is used, yet there are, in many important respects, modifica- tions of practice made necessary by the peculiar nature and behavior of the material employed. When the distinctive characteristics of celluloid are well under- stood, and the operator is familiar with the approved methods of working it, no unusual difficulties attend its successful manipula- tion. To attain uniformity and satisfactory results, however, it is absolutely necessary that there should be a faithful compliance with every manipulative detail, however seemingly unimportant, which experience in the use of this substance has demonstrated to be essential. Plaster Model. — The inferior plasticity of celluloid, compared with vulcanizable rubber, when exposed to the action of heat, and the consequent greater pressure necessary to mold it into any given form, makes it necessary to give to the plaster model the greatest practicable hardness and strength. To secure these im- portant qualities it is recommended to use the best quality of coarse builder's plaster, which, though it does not set so quickly as the finer and whiter varieties, becomes much harder and more resistant to pressure when thoroughly dried. Increased hardness will be secured by adding to the plaster mixture a small quantity of clean white river or lake sand or marble dust. A smoother face will be given to the model by .first coating the surface of the impression with a moderately thin mixture of fine plaster, and, as this begins to set, fill in with the coarser variety for the body of the model. The plaster for the model should be mixed as thick as can be well poured, taking care, as it is slowly introduced, to expel any confined air by tapping or shaking the impression-tray as the plas- ter flows in. In cases where there is any considerable anterior projection of 33° MECHANICAL DENTISTRY. the alveolar ridge in front, above or below, the corresponding portion of the plaster model is liable to be crushed under the pressure necessary to mold celluloid. To prevent such accident, it has been recommended, in addition to the expedient to be mentioned hereafter, to place in the front part of the impression a curved piece of brass plate punched full of holes, }/ 2 or Y\ of an inch wide, which, when the impression is filled, will be imbedded in the central portion of the plaster ridge, and extend some distance into the body of the model. Metal Casts. — In extreme cases, where the ridge is very thin and the projection spoken of excessive, it is safer and better practice to substitute metal for plaster in forming the model. In this case the latter may be obtained by pouring block-tin or Babbitt metal directly into the plaster impression, which should first be thoroughly dried, and the cavity for the air-chamber formed before pouring. A solid metal cast, however, should never be employed when there is any considerable undercutting, as is often the case on either side of the median line in front, forming the canine fossa, and posteriorly underneath the maxillary tuberosities, since, in such cases, it will be impossible to detach the metal cast from the case when molded. The separation can be readily effected by substituting a metal shell for the solid cast. The shell is formed in the following manner : Secure a perfect mold of the plaster model in sand, and pour into this fused block-tin of the purest kind, pouring it as hot as can be without producing bubbling of the metal. As the metal cools first at the surface, a shell will form externally in a few seconds, when the box containing the mold should be inverted and the central fluid mass poured out quickly at the back part of the mold in order to secure the thinnest portion, of the shell in front, where it should not be thicker than ordinary card paper. A little practice, with a few failures at first, will enable the operator to secure the desired thick- ness of the shell with tolerable exactness. When obtained, the shell is filled in with hard-setting plaster to form the metal-faced model to be used in molding the celluloid. When the case is finished and the plaster removed from the shell, the overlapping borders of the latter may be readily drawn in toward the center with pliers, and the shell disengaged from the undercut spaces. CELLULOID BASE. 331 To facilitate its removal, the shell, before filling in with plaster, may be divided vertically at intervals with a fine saw, extending the cuts from the margins to near the summit of the ridge. Waxing or Modeling. — After hav- ing arranged the teeth for any given case, place them with the trial plate on the model, and build out with wax, paraffin and wax, or modeling com- pound. In carving or modeling these materials, much time and labor may be saved in final finishing of the piece, and a more compact surface given to the celluloid, by securing in the first place the exact form and fullness required in the completed set. When this is done with instruments especially adapted to the purpose, the general forms of which are represented in Fig. 142, additional smoothness of the surface may be ob- tained with a blowpipe flame 'applied in such a way as to produce simple surface fusion of the wax or other material. The palatal and exterior surfaces may then be covered with No. 60 tin-foil, carefully burnished into close contact. A closer imitation of the granular ap- pearance of the natural gum exteriorly may be obtained by pitting or " stip- pling " the surface with a small pointed instrument, care being taken not to per- forate, but simply indent, the foil ; or a flat-faced serrated plugger may be used for the same purpose. Investing. — The piece prepared as above is then placed in a flask especi- ally designed for celluloid (see Fig. 143), invested in plaster, and 'the mold Fig. 142. / 33 2 MECHANICAL DENTISTRY, or matrix formed in the same manner as practised when rubber is used. In case the ridge overhangs, or is undercut, the model, before being incased in the lower section of the flask, should be cut across diagonally, with the slope toward the heel of the model, thus depressing the latter posteriorly. By this means the projecting portion of the ridge will be brought more directly in a line with the pressure in closing the flask. It is quite as important that the incasing plaster forming the matrix should be as hard and resistant to pressure as that entering into the composition of the plaster model. If this condition is not secured, there will be great danger, not only of fracture of the Fig. 143. model for the want of adequate lateral support, but of displacement of the teeth by being forced into the plaster. So important is the right condition and manipulation of plaster in the use of celluloid, that the writer feels warranted in adding, to what has already been said in this connection, the following judicious comments contained in a pamphlet issued by the manufacturers of celluloid: " Plaster should always be mixed as thick as possible, and, if con- venient, allowed to set over night, with the flask open, and dried in a warm place, as it is thereby rendered much harder. Simple as the operation is, comparatively few understand how to mix plaster so as to get the greatest strength and resistance to pressure. The CELLULOID BASE. 333 proper way to mix plaster for both models and filling flask is as follows : First, stir the plaster as thick as can be well poured, taking care that there is no excess of water; pour some of this into the flask or impression to be filled, and shake down well. Then, into what remains in the bowl, stir more plaster until you have a mass so thick that it can be piled up. With this the flask is filled up and thoroughly shaken down. It is surprising how much plaster can be stirred in after the first is poured out, and also how thick a mass, such as described, will settle down in the flask without bubbles. The thinner plaster first poured in will run and be driven, by the thicker afterward added, into all the crevices, and most of it will escape from the flask, leaving a body of solid, resisting plaster that cannot be obtained by the ordinary method of mixing." In flasking the case, the line of separation between the upper and lower sections should be along the borders of the plate. This is par- ticularly necessary when the gum is " stippled." When the piece is incased, and the plaster has sufficiently hardened, the two sec- tions of the flask should be carefully separated, and this can be done with greater safety to the model and other portions of the matrix, and with less liability of loosening and detaching the teeth from the plaster, by first applying just sufficient heat to the flask to soften the wax and trial plate, being careful not to melt the wax by too great or long-continued heat. When the flask is separated, all portions of wax or other material should be carefully and thoroughly removed from the mold, and if any remain, not accessible to instruments, the section or sections of the flask containing remains of wax should be placed in a clean vessel under clean water and well boiled until all is expelled. The thin, frail edges encircling the matrix in both sections of the flask should then be cut away somewhat, and well rounded to prevent fracture and consequent mixing of particles of plaster with the cel- luloid in molding. When this is done, put the flask together and see if there is ample room for the " nose " of the model to pass the edge of the matrix. To permit the escape of surplus material in molding, either of the following plans may be adopted : I . Cut two concentric grooves in the plaster of the upper or lower section completely encircling the matrix, the inner one not less than %. or j4 of an inch from the margin of the mold, and the other at the border of the flask, the 334 MECHANICAL DENTISTRY. inner side of the latter forming a part of the outer groove. 2. Bevel the plaster around the mold, commencing at the margins of the tin-foil C, and extending it to the sides of the flask, as shown at B, Fig. 144. In no case should cross grooves be made communicating with the matrix, as these afford too ready an exit for surplus material, and prevent that " back pressure " so essential to a complete and com- pact filling of the mold. The grooves should be deep and ample enough to receive all surplus, otherwise it would be difficult,, if not impossible, to close the flask perfectly. In the use of gum teeth, holes may be drilled in the matrix inside the teeth, opposite Fig. 144. each joint, not over ^ of an inch in diameter, and as deep as it may be deemed necessary. These act as waste' gates, and relieve the blocks from pressure. Selection and Preparation of the Celluloid Plate or Blank. — The mold having been prepared in the manner described, a suit- able blank should be selected, and, as it is important that this should be, as nearly as possible, the size and general form of the mold, a good assortment of plates, for both entire and partial pieces, should be at command from which to select for any given case. Special attention is directed to this important requirement. Celluloid does not, like rubber, flow together and intimately inter- CELLULOID BASE. 335 mix when exposed to heat and pressure. If, therefore, the blank is, in any considerable degree, wider than the model, or its central or palatal portion fuller and deeper than that of the model, the material, when under pressure, will lap or fold upon itself along the lateral walls of the arch, and, failing to unite, will form grooves or fissures. On the other hand, if it is not wide or deep enough, the material is liable to be stretched and torn. The blank should be just large enough to fill all parts of the mold perfectly, with some slight ex- cess, and the central portion should always be somewhat thicker than the corresponding part of the trial or pattern plate. As celluloid cannot be depended on to flow from one part of the mold to another, it is important that there should not only be an excess of material, but that this excess should be, as nearly as practicable, distributed throughout all portions of the matrix. A neglect of this precaution will result either in an imperfect filling of the mold in some places, and consequent defect of the plate, or a porous condition of the celluloid will be found wherever the mate- rial, though apparently filling the mold, has not been impacted with sufficient force. The selected blank should be conformed as nearly as possible to the shape of the mold by heating it in boiling water and pressing it with the fingers into the section of the matrix containing the teeth ; after which the necessary fullness of the several parts of the blank may be obtained by dressing away redundant portions with files, a small bracket-saw, or the knife, first softening the plate in boiling water before using the latter. Greater exactness in the required amount of celluloid necessary in any given case may be obtained by measurement, the simplest method being by the use of the Starr instrument for measuring, illustrated in the chapter on Vulcanite. It must be remembered, however, that this device only determines the aggregate amount of material necessary, and that, while it may be a safe guide in the use of rubber, which flows freely, it may lead to failure when celluloid is employed, unless care is taken that all parts of the blank corre- spond with the capacity of the mold. A more reliable though somewhat tedious method of securing exactness in the quantity and distribution of material necessary, and which acquires special value in cases where there is unusual danger of fracture of the model or teeth, and especially of the latter 336 MECHANICAL DENTISTRY. when glim teeth are used and these are ground very thin, is the following, given by a correspondent of the Dental Cosmos: " After preparing the case ready to flask, remove the teeth from the pat- tern, stop the pin-holes, then remove the pattern and carefully flask it. When the mold is ready, remove all the wax or material of the pattern ; place the celluloid ' blank ' ; apply heat, and cast the same as if for final case. Remove the flask from the heater; place it in the clamp and cool rapidly. When it is entirely cool, remove it from the flask, and trim as carefully as for final case until the blank is almost the same as the pattern in thickness (it always comes out thicker) . Now you have a blank with but little excess ; — only what the vacuum and pins displace, or slightly more, and exactly the shape of the pattern, minus the teeth. Set up the case again, being careful to make the pattern the same size; flask, and when ready remove the pattern; if doubtful as to amount of excess, pare the edges of the mold slightly, which will be all that is needed. Replace the blank; apply heat, when but moderate pressure will be found necessary to bring the flask entirely to- gether. If dry heat is preferred, dip the edges of the blank to come in contact with the pins in spirit of camphor for a few min- utes before casting." Before the blank is placed in the flask preparatory to molding, some provision should be made against adhesion of the plaster to the plate. This may be done by oiling the surface of the model, or by coating it and other portions of the matrix with either collo- dion or liquid silex, or by rubbing the surfaces well with French chalk or powdered soapstone; or a layer of tin-foil may be inter- posed between the model and blank. The following novel method of coating the surface of the model with tin is recommended by Charles P. Alker, of Bordeaux, France : " Reduce ordinary col- lodion with about three times its bulk of ether, and add pow- dered tin until the solution is well impregnated with the metal. The tin is the same that is sometimes used for coating plaster images. When properly mixed and applied with a brush, an even covering of- tin is formed upon the model, so dense as to closely resemble tin-foil, and so firm as to not be detached by boiling water or heat. The plate is readily cleansed with a coarse brush, and presents the appearance of having been made in a metallic mold." CELLULOID BASE. 337 More perfect results, however, it is believed, can be obtained in the use of a metal-faced model in connection with the use of tin-foil, as before described. A piece thus incased in metal will require no more final finishing" than is necessary to remove surplus material and dress and polish edges. The case, thus described, is now ready for molding. Molding. — The various machines or heaters now generally employed in molding celluloid into dental plates contemplate the use of either glycerin or oil, steam or dry heat, for the purpose of producing the requisite plasticity of the material subjected to pressure. There is considerable diversity in the form and con- struction of heaters designed to utilize the several mediums for the conduction of heat, as well as differences in the modes of applying pressure, and while each has, doubtless, some special points of merit not possessed by others, satisfactory results may, with careful and intelligent manipulation, be attained by the use of any one of the many recommended. The limits of this work will only permit the introduction of such as are believed to be in most general use. Hot Moist Air (so-called " Dry-Heat ") Machines. — In the use of these heaters, the water with which the plaster is impreg- nated is relied upon to produce the steam necessary to carry off all excess of camphor from the celluloid in the process of molding. An essential point by this method is to have the plaster in the flask thoroughly wet, and this may be better attained by setting the flask in a vessel of water before placing it in the heater. To provide against insufficiency of moisture in the plaster, a small quantity of water may be introduced into the tank before applying heat. Fig. 145 represents a modeling or packing machine of the class here spoken of, and is designated as the " Best." The inside chamber is of cast-iron, surrounded by a sheet-iron casing. The lid, of cast-iron, forming a part of the clamp, is pierced for the passage of three wrought-iron screw-bolts — the nuts being on the upper side and easy of access. When these nuts are turned for the purpose of closing the clamp, the bottom portion of the clamp is drawn up by each revolution away from the flame, thus avoiding the danger of overheating the plate, and securing a uniform heat. The bottom of the cast-iron chamber and the lid 338 MECHANICAL DENTISTRY. are pierced with holes, to allow a circulation through the chamber, for the purpose of carrying off the camphor which is disengaged in the process. With the celluloid blank adjusted to its proper position in the flask, the latter is placed in the clamp and the top screwed down until it slightly presses the clamp. It is then placed in the oven or tank and heat applied. If gas is used, the form of burner shown underneath the heater in Fig. 145, which gives a pure blue flame without smoke, may be used. If gas cannot be commanded, however, any of the alcohol or kero- sene lamps commonly employed in vulcanizing may be substituted; or the " Hot Blast Oil Stove," especially adapted to the " Best " machine, and exhibited in connection with the latter in Fig. 146. Having applied the heat, it is of the first importance that un- remitting attention should be given to the process of molding until it is completed. If pressure is applied before the celluloid is ren- dered somewhat plastic, or too great force is exerted during the earlier stages of the process, and without sufficient intervals of rest, there is danger of crushing or fracturing the model and of impairing the articulation by displacement of the teeth. On the other hand, the nature of celluloid is such that if it is exposed to a temperature of 270 , without being under pressure, the camphor evaporates, and the material, besides being rendered hard and in- tractable, is puffed up, exactly as a loaf of bread is raised by yeast, and filled with air-cells, and thus rendered porous. Celluloid begins to soften at about 225 °, and will then yield slightly to pressure, but this should be applied very gently at first, with no more force than can be readily exerted with the thumb and finger. As the heat increases, and the celluloid becomes more and more plastic and yielding, the pressure should be corre- spondingly increased, but always interruptedly, giving the material time, between each turn of the screw or nuts, to escape from under the pressure. No considerable amount of pressure will be re- quired in any case until near the close of the operation, when the mold is completely impacted, and the excess is being forced into the grooves or gateways as the flask comes together. At this point considerable force will be necessary to close the flask perfectly, and somewhat longer intervals of time should occur between each turn of the screw or nuts. CELLULOID BASE. Fig. 145. 339 Fig. 146. 340 MECHANICAL DENTISTRY, During the progress of the molding, the flask should be with- drawn occasionally for inspection. If, in the case of central pressure, the flask is found to be closing unevenly, it should be loosened in the clamp and readjusted in such manner as to correct the faulty approximation. No difficulty will be experienced in this respect in the use of clamps provided with screw-bolts, as pressure may be applied at any point, and the flask be made to close uniformly without the necessity of shifting the latter. The moment the flask is completely closed the heat should be turned off, and the piece allowed to cool gradually. In no in- stance should the flask be removed from the clamp until it is stone cold. In cases where the material is of extra thickness, or where the shape of the blank is totally altered, longer season- ing is advisable, and the flask should be placed near a stove or over a register (keeping it closed by a clamp, or by an instru- ment or piece of iron put through the holes in the standard) for half a day or more, at a temperature not over 140 . If these directions are observed, no trouble from warping plates will be experienced. Molding in Steam. — In using the steam machine, care should be taken to keep it in good order. The screw should be well oiled with only the best sperm oil, which will not gum, and kept so that it can be easily turned with the thumb and finger. If the machine, when received from the depot, works hard, the screw should be run out, the gland unscrewed, and the rubber packing loosened up, so that it will not bind the screw. Do not turn it down tight again until you heat it up, when, if it begins to leak, it can easily be tight- ened. Bear in mind that turning this gland merely, prevents the escape of steam, and does not affect the pressure on the flask. The safety-valve should be kept free from gum, and if either it or the screw is clogged, it should be well cleansed with kerosene. This valve, in the machine now sold, is so constructed that it blows off at about 275 °, a temperature that celluloid will bear very well ; and as the heat, so long as water remains in the boiler, cannot, if the safety-valve is kept in order, be raised above that point, it is impossible to barn a plate in this machine. While this is true, it is also true that too long an exposure to even 275 ° in steam tends to injure the quality of the celluloid, and for this reason the heat should be continued no longer than necessary, but should be CELLULOID BASE. 34 1 reduced at- once by blowing off steam as soon as the molding is completed. The first machines were constructed with the safety- valve much heavier, and all in one piece, and were adjusted to a temperature of nearly 300 , which was higher than necessary or advisable. It is recommended, therefore, that those having that style of valve should cut off about one-fourth in weight from the lead weight, which can easily be done by removing a little wire which passes through the stem and weight. A modern valve will be furnished when ordered. When molding, fill the boiler partly- full of water. The amount is not material, but there should always be enough to cover the ribs at the bottom. Have the screw well turned back, until the plunger, when placed in position, will rest against the top of the boiler, otherwise the flask may be pressed upon while screwing down the cover and the cast injured. Turn down the cover snugly ; see that the gland is turned back, and the screw works freely. Many failures have occurred by neglecting this simple matter. If it works hard, it is impossible to tell how much or how little pressure is being exerted ; there may be too much, and blocks or cast be broken ; or too little, and the plate made porous. In all methods of working celluloid, the sense of feeling is the best guide as to when and how hard to turn; but in order to have this, there must be perfect freedom of motion of the parts. The time elapsing before turning is not reliable, as it varies with the heat employed, the temperature at starting, the amount of water in the boiler, the drafts of air to which the flame may be subjected, etc. After placing the flasks in position, turn down the screw very gently, with thumb and finger, until you feel it touch the flask. Fill the cup with alcohol and light it, or light the gas. The safety- valve is made in two parts. The upper portion may be suspended by the pins in the lead weight ; the valve will now blow off steam (if in proper order) at a temperature of 225 °. Until this occurs, no particular attention is necessary, but from that time the exclusive attention of the operator should be given to the molding. Many failures occur from the want of this, for the plate may be easily injured from too much heat without proper pressure. But fifteen or twenty minutes, at the most, will be required from this point, with proper heat, and nothing else should be attended to. At the point when the steam escapes from the valve with the 3-P MECHANICAL DENTISTRY. upper portion suspended, the plate will soften, and the screw will be felt to yield to light pressure with thumb and finger. The upper weight should now be dropped down. Turn the screw very care- fully, stopping when you feel the resistance increase; as soon as it yields again, turn it more, going slowly and carefully at first, but increasing the pressure somewhat as the steam gets up, which you will know by occasionally raising the valve. It is just here that judgment is required to avoid, on the one hand, too much pressure before the material is sufficiently softened, which would result in fracture of the cast or blocks, disarranging the articulation, or a " flaky " plate ; and, on the other, too little pressure after the heat is up, which would result in injuring the quality of the material. The pressure should be followed up as the heat rises and the screw yields, the object being to get the whole of the plate under pressure, in every part of the mold, by the time the steam blows off quite sharply and steadily on raising the safety-valve. After this the pressure should be increased, but time should always be given between the turns for the slowly flowing celluloid to escape from under the pressure. Toward the close of the process, the pressure should be considerable ; in fact, about all that can be applied with the machine, and should be continued as long as the screw can be turned. If the operation has been properly timed, the s,team will blow off at the safety-valve at about the time the molding is com- pleted and the alcohol in the cup is consumed. If it should blow off before that, no harm would be done, as the heat cannot become too great if the safety-valve is kept in proper condition. These remarks apply to the use of alcohol in the cup furnished with the machine. If any other heat is used, the flame should be sufficient to complete the process within thirty to forty minutes. If more than this time is consumed in the molding, the quality of the plate is injured. Do not allow the water to be all converted into steam, as the steam would then become superheated, and a dangerous condition ensue or the plate be ruined, while the safety-valve would not indi- cate it. Always have plenty of water in the boiler, and if steam should cease to issue on raising the valve, the heat should be at once withdrawn. It lias been demonstrated by experimental tests, and is now very generally conceded, that the best results are obtained in the use of CELLULOID BASE. 343 celluloid by subjecting it to dry heat in the process of molding, the material, when exposed to a high temperature under such a condition, retaining most perfectly its form, color, and consistency. Hence the celluloid presses of more recent introduction, while they are also equally well adapted to vulcanizing by the same means, are provided with a distinct chamber in which hot air, of a higher temperature than can be safely employed with glycerin or steam, is utilized to secure the greatest practicable plasticity of the Fig. 147. Open. Closed. celluloid. Approved appliances of this kind are those devised by Drs. Seabury and Evans. Molding by Dry Heat. — When the investment is thoroughly dried, insert and carefully adjust the selected blank; place the flask in the oven (see Fig. 147) immediately under the screws; see that the two sections are so placed that the guide-pins will enter properly into the lugs ; turn down the screws until they bear lightly upon the top of the flask, and close the machine. In less than 344 MECHANICAL DENTISTRY. five minutes the material will be sufficiently softened to permit the commencement of the molding. The screws will turn readily with the thumb and finger (using the smaller key-wrench), when the blank is properly softened. Close the flask gradually, stopping occasionally if the resistance is very material. Usually, if the temperature is about 300 , the flask can be closed in ten minutes; but if a very thick blank is used, the molding must proceed slowly. As soon as the flask is closed — unless a lock flask is used — the flame should be extinguished, the door opened, and the machine allowed to cool. If a lock flask is used, it may be re- moved and thoroughly cooled before opening it, the oven being meanwhile ready for another case. The cooling may be accom- plished rapidly, if necessary, by placing the flask in water. When perfectly cold, remove the plate from the investment ; it will be found enveloped in the tin-foil which had been burnished to the wax plate. Peel off the foil. The celluloid will present a hard, brightly-polished surface, received from its contact with the foil, and will need no further finishing than cutting off the excess of material and smoothing down the edges. In the use of material, as a base for dentures, possessing prop- erties so extremely sensitive to heat as that of celluloid, and so liable to suffer changes of color and structure materially affecting its usefulness by a misapplication of heat and faulty manipulation, everything that contributes to a better understanding of its be- havior in the process of molding must be of interest and practical value. The following experiments of Dr. J. Stewart Spence, of San Francisco, Cal., throw some additional light upon the subject. He says : " Having just made more than 30 experiments with celluloid and the New Mode Heater, I have met with some interesting facts, of which, during two years' previous use of the apparatus, I was ignorant. The main results I will now give before relating the experiments, thus inverting the usual order of placing results last, for the sake of perspicuity. " 1. Plaster investments require one and a half hours to dry in the oven of the heater, with the thermometer at 400 , and half an hour more to raise their heat to 320 . Drying them over a gas- burner takes nearly as long, and loosens the plaster from the flask. A thermometer placed between the slightly separated halves of CELLULOID BASE. 345 the flask in the oven indicates when this heat is reached, at which time a blank previously prepared, should be expeditiously in- serted. " 2. Celluloid may be molded in from five to ten minutes at 320 ; in about twenty to twenty-five minutes it degenerates, becoming brown, hard, brittle, and porous, and in twenty-five to thirty min- utes it burns up. " 3. Celluloid will burn at either high or low temperatures, ac- cording to the length of time it is exposed to them, as well as their degree of heat. Thus it is unsafe to leave it at even a low heat for a long time, as in slow cooling. " 4. Celluloid is more liable to spoil if not under pressure, and those parts of the blank least subject to pressure are most liable to come out damaged. Therefore flasks should be closed with all expedition. " 5. Celluloid, unless worked at a high temperature, so as to flow readily, and with well-hardened plaster, will press the model out of shape and teeth out of position. " 6. Steam brought in contact with heated celluloid makes it puff up and degenerate. " 7. Plaster retains heat longer than metal, and therefore plates left in the oven to cool may spoil or burn up even when the tem- perature of the heater has fallen to a low degree. " 8. Tin-foil discolors celluloid at a high heat, making it browner. " 9. Celluloid after molding is hardest at the surface, as may be clearly seen in a plate that has been slightly overheated, it being porous internally, but very hard on its surface. " Instead of giving a copy of my record of these experiments, which would be unnecessarily prolix, I will give a condensed ac- count of them by series. " 1st Series. To test the heat of the oven. I placed in the dry oven a separate thermometer, which, with the door closed, regis- tered the same as that outside ; then reversed them with similar results. Removing the central screw from the top did not reduce the temperature perceptibly. Removing the door reduced it a few degrees. Removing both door and screw caused a rapid decrease from 320 ° to 290°. " 2d Series. To test the heat of oven with plaster in it. I filled a 346 MECHANICAL DENTISTRY. half flask with plaster and placed it in the oven with a ther- mometer on the floor beside it, of course closing the door, the outer thermometer standing" at 320 . After twenty minutes the inner thermometer had reached only 300 , showing the cooling effects of the plaster on the air of the oven. Moved the ther- mometer on to the plaster ; the thermometer fell considerably, and while the outer thermometer rose in thirty minutes to 440 , the inner reached only 290 ; steam was then admitted to the oven, and it ran instantly up to 340 ° ; steam was then shut off, and the outer thermometer maintained at about 360 for thirty minutes longer, by which time the inner reached 320 . At this point some steam was let off, which ran the outer thermometer 20 be- low the inner, showing that plaster is slow to part with its heat as well as to receive it. " Further experiments were made in drying plaster, both in the oven, with steam and without it, and out of the oven over a gas- burner ; also with plaster mixed with pulverized pumice and mixed with marble-dust. It was found that in the oven with either steam or dry heat, and the outer thermometer at 400 , about thirty min- utes were required to dry and heat a small half flask of plaster to 320 , and about two hours for a full flask. Done over a gas- burner, under an inverted flower-pot, a little less time was con- sumed, but the investments loosened from the flasks ; under higher heats they become burnt and badly checked. Those mixed with pumice and marble-dust took nearly as long to heat and became softer than the plaster alone, and so were thereafter abandoned. " 3d Series. Testing celluloid in the oven without the presence of plaster, steam, or pressure. A piece of celluloid placed in the oven at 320 , the heat rising, burned, after slight swelling, at 360 . A second piece remained in thirty minutes with the heat at 320 , swelled slightly, and crumbled to powder on being taken out. A third piece left in three minutes at 320 was taken out a little swollen and somewhat brittle and porous. " 4th Series. Testing celluloid in the oven with plaster and with moisture. A half flask of moist plaster was placed in the oven, and on it a piece of celluloid and a thermometer. The outer ther- mometer, starting from 320 , rose to 440 , and then fell to 360 in about sixty minutes, by which time the inner thermometer reached 320 , and the celluloid, after great swelling, ignited. (In the CELLULOID BASE. 347 previous series of experiments the celluloid had swollen but about one-tenth as much as it did in these.) Next a half flask of previously dried plaster was inserted, and the inner thermometer raised to 340 , when a piece of celluloid was dropped in, and burned in five minutes. A second piece at about 330 puffed up in ten minutes, and would probably have exploded in five more if I had not varied the experiment by admitting steam to test its effects, which were a greatly increased swelling and then gradual shriveling to a thin wafer. (That steam does not produce ignition was also demonstrated elsewhere, when its admission ran the inner thermometer up to 340 , and yet afterward, when the steam was shut off, the celluloid burned at 320 .) In the next test the dry half flask was again used, but the outer thermometer was lowered to 320 , which ran the inner one down much lower, but in forty minutes they tallied, during which forty minutes the celluloid after the first fifteen minutes began to puff, and in ten minutes more had reached full size, and then for fifteen minutes slowly shrank, then exploded. " Both thermometers being now at 320 , a piece of blank was left in fifteen minutes, and on being taken out crumbled to powder under the slightest pressure. A second blank, in twenty-five minutes, at 300 °, came out not crumbling so badly. A third at 280 , for thirty minutes, was slightly swelled and somewhat brittle and porous. " 5th Series. Testing celluloid in the oven with pressure and plas- ter. A full flask of plaster was placed in the oven, and its tempera- ture raised to that of the outer thermometer, 320 ; then a piece of celluloid was placed in the flask, which was closed down in three minutes, and in five more the piece was removed from the flask in perfect condition. A second piece was then inserted, closed in ten minutes, and removed from the oven, and in five minutes more opened in perfect condition. A third piece was left in twenty minutes, and in five more opened in perfect condition, not even discolored. A fourth piece was given twenty-five minutes in the oven and ten more before opening the flask, with disastrous results ; it had crumbled to a brown powder. " This fifth series of tests show that the material in question remains perfect under pressure longer than without it. But it is to be remembered that the investment here used must have lost some of its heat while out of the oven. Later trials seem to indicate 348 MECHANICAL DENTISTRY. twenty minutes as the longest time that celluloid can safely be left at 320 . As a side issue, the cohesion of the material was tested during this series ; freshly-filed surfaces were placed together, and apparently joined, but they separated under a strong strain. "6th Series. Testing the effect of steam on the celluloid at 320 . The same investment was used as in Series 5, and the flask closed in ten minutes, when steam was admitted. In ten minutes more the blank came out spoiled, being disintegrated, whitish, and sticky- I have seen celluloid take on this soft and white condition when heated in water above 270 . "7th Series. Testing the flowing qualities of celluloid at 320 . A piece of celluloid was placed in a flask heated to 320 , no cavity being left in the plaster to receive the celluloid. Closed in ten minutes. It sunk a bed for itself in the hard plaster, flowing but little. This is a hint as to the cause of misfits, raised bites, and thickened palates, of plates molded with soft plaster and low heats. " 8th Series. Testing the effects of quick closing. A full blank was placed in a full flask of plaster heated to 320 , and closed so that the halves of the flask came together on one side consider- ably sooner than on the other. Gave it over fifteen minutes in the oven. When opened it showed, as expected, the side of the plate which had been the latest closed porous and brittle. As a side issue in this experiment, tin-foil of two thicknesses, 18 and 60, were placed side by side on the blank, and when peeled off the surface below was of a browner color than the adjacent celluloid. " I would hint at the possibility of the celluloid which oozes from the flask, and touches the wall of the oven, being ignited thereby in some instances. A deep excess-chamber should be cut around the model to prevent this. Moreover, this escaped celluloid, not being under pressure, is doubtless more liable to burn. " Celluloid hardens on being subjected to dry heat, but much of this is not desirable, as its hardness is external, while inside- it becomes porous, and when thus hardened is very brittle. Cel- luloid will burn under water, as demonstrated in a vulcanizer, at 320 . ' Thin edges of celluloid will soften in hot drinks in the mouth. Thus, the festoons of gum left thin will shrink from the tooth, pro- CELLULOID BASE. 349 ducing what may be termed a free edge of celluloid gum, under which dirt deposits, and shows through the semi-translucent cellu- loid. This is prevented by making the edges of the festoons of proper thickness. Another error frequently seen is that of cutting away the interdental celluloid gum (contrary to nature), thus form- ing cavities difficult to cleanse by the brush, producing unsightly discoloration at those points. " The principal objection to celluloid is that after a year or two in the mouth it loses its beautiful color, and becomes of a dull vermilion shade, or even black. This will probably remain the chief objection to it. That it is not so tough nor so elastic as vulcanite, and that in consequence it wears away and loses its smooth surface in the mouth, and is unfitted for clasps, and that it is a little more difficult to work than rubber, would not prevent its popularity, if it were not for this discoloration. However, the loss of color does not always extend far into the plate, and much of it may be quickly removed with a brush wheel and pumice." Finishing. — This is accomplished with the use of the same instruments used in rubber cases. The final polish may be given first with pumice-stone, and afterward with whiting or Vienna lime. Dr. H. D. Knight recommends a polish obtained by rubbing with an old cloth wet with camphor. This may be valuable between teeth and in places inaccessible to the brush wheel. In finishing, care should be taken not to heat the plate by friction, as by so doing the surface may be injured or the plate sprung out of shape. VULCANITE BASE-PLATE FACED WITH CELLULOID. The above method of constructing an artificial denture, desig- nated by the inventor as the " new mode continuous-gum " proc- ess, provides for the use of single porcelain teeth without artificial gums, the latter being represented by the celluloid facing. This expedient is most esteemed by those who regard rubber as a more suitable material for a base than celluloid, and who, in the use of the former, are unable to meet the requirements of a certain class of cases with either single gum teeth or sectional blocks. In this combination work, which admits of an optional arrange- ment of each individual tooth, the conditions are secured which better enable the operator to effect such arrangement of the teeth as will best serve the purposes of mastication and aid in restoring ■?-0 MECHANICAL DENTISTRY. the customary facial contour and expression of the individual. Still other advantages are claimed for this method, namely, that the rubber is stronger and more elastic, and, being harder, the pins are less liable to draw or loosen, while the same property diminishes the liability to mechanical abrasion of the palatal surface in masti- cation, and. lastly, that in case of accident to the teeth they may be replaced with the use of celluloid, thus obviating entirely the necessitv of revulcanizing, a process which always impairs the structural integrity of the rubber. The first step in the process of constructing this kind of work consists in molding the rubber base-plate, with the teeth attached. All the preliminary processes, including the arrangement of the teeth, are the same as those practised when rubber alone is used. The teeth employed are those manufactured expressly for continu- FlG. 148. ous-gum work and celluloid, as shown in Fig. 148. In waxing up the case, all the exterior surfaces of the teeth and marginal portions of the trial-plate are left uncovered, and a strip of wax arranged all along the external border of the wax plate to form a groove for the celluloid, as shown in Fig. 148. The excavation thus formed exteriorly should extend inwardly into the interdental spaces far enough to secure anchorage for the celluloid in connection with that obtained by the grooved border. The space or spaces for the celluloid facing being thus provided for, the palatal portion is properly contoured, the case flashed, packed, and vulcanized in the usual manner. The piece, when removed from the flask, will ex- hibit an undercut groove along the border, and the external portions of the crowns and roots exposed in the manner shown in the illus- tration. The second step in the operation consists in molding the cellu- CELLULOID BASE. 351 loid facing. The following is the method of forming the matrix and molding the celluloid : Fill up all the space between the rimmed border of the plate and crowns of the teeth with wax and paraffin, as being preferable to wax alone, and then contour it exactly as required in the finished piece; cover with tin-foil, and stipple the surface in the manner heretofore described. The case thus prepared is ready to be invested for the purpose of obtaining the matrix in which to mold the celluloid. In so doing, fill the lower section of the flask partly with plaster, and also the palatal Fig. 149. portion of the plate, and then place the latter in the flask with the teeth upward, raising the front part of the plate somewhat, giving it a downward inclination posteriorly, in order that the upper sec- tion, when the investment is completed, may be detached without dragging. The plate should not be imbedded in the plaster beyond the grooved margin, making the line of separation on the outside along the border from heel to heel of the plate. Additional plaster is now poured in, covering the entire palatal face of the plate and crowns of the teeth, leaving only the outer portions of the y^ MECHANICAL DENTISTRY. latter and the plate exposed. When the plaster sets somewhat, pour in more plaster around the inner edge of the flask ring, form- ing a ridge, and also a corresponding groove or space between it and the plate. The piece thus invested will present the appearance shown in Fig. 149. The surface of the plaster is now varnished, and thin oil applied to all the surfaces. When the wax facing is covered with tin-foil, the latter should not be oiled, as it is intended that this shall adhere to the plaster when the flask is separated. The investment is now completed by adjusting the upper section of the flask and filling it with plaster. When sufficiently hard, the sections are carefully separated and the wax thoroughly removed Fig. 150. with boiling water. The tin-foil will remain adherent to the plaster in the upper section. Select a celluloid blank of suitable size and saw off the outer rim, as shown in Fig. 150. Dress and carve this to near the size and form of the space to be filled, having some excess of material. Having first softened the rim thus prepared by immersing it in boiling water for a few moments, press it well into the space provided for it, and hold there until rigid. Place the two sec- tions of the flask together in their proper relation, introduce into the oven previously heated, and close the flask in the usual way. When the piece is removed from the flask, and the tin-foil removed by peeling it from the surface, to which it will adhere, little will be required in the way of finishing except to remove surplus material at the necks of the teeth and borders of the plate, CELLULOID BASE. 353 and final smoothing and polishing at these points. If the facing material has been stippled, the finished piece will present the appear- ance shown in Fig. 151. The above process is also applicable to gold and cast metallic plates. ZYLONITE.* " A modified form of celluloid has been introduced under the name of zylonite, the working results of which appear to show some difference in quality. Zylonite, like celluloid, is composed of pyroxylin and camphor, but in different proportions, being, it is Fig. 151. claimed, a chemical combination, while celluloid is a mechanical mixture. " Possessing translucency, the effect of zylonite in the mouth is very pleasing, and, so far as it has been tested, promises to be more durable than celluloid, without the tendency to warp or to change color when ordinary care is taken in its manipulation, which is the same as for celluloid. The zylonite blanks are uniform in color, and although this material requires the same amount of pressure to mold, it flows with a more perfect sharpness of outline than cellu- loid, and apparently does not disintegrate." * Harris' " Principles and Practice of Dentistry." 23 CHAPTER XXV. ATTACHING PORCELAIN TEETH TO A METALLIC BASE WITH RUBBER OR CELLULOID. The following method of attaching porcelain teeth to a metallic plate by means of rubber or celluloid, though but little practised heretofore, is attracting more attention than formerly, and is eminently deserving of more favorable consideration and general adoption, by reason of its conspicuous and acknowledged merits, than it has ever yet received. The credit of its first introduction to the notice of the profession is due to Dr. P. G. C. Hunt, of Indianapolis, Ind., who practised the method as early as 1859, anc ^ whose published descriptions of the manner of preparing the plate- base, substantially the same as that for which Mr. S. D. Engle, of Hazleton, Pa., obtained letters-patent some years later, were given in the first edition of this work. That it possesses marked advantages over the method of attach- ing teeth to a metallic plate-base by soldering is unquestionable. The waste and consequent change in the form of the plate incident to soldering, so inseparable from the older method of attachment by means of stays or backings, is wholly avoided ; the strain upon the platina pins is greatly lessened by reason of the perfectly adapted rubber or celluloid socket in which each tooth or block securely rests ; the liability to fracture of the teeth from concus- sion or violence is materially diminished on account of the pliable nature of the attaching material used ; a near approximation to the natural form of the ridge or gum on the lingual side of the plate is secured ; the rubber or celluloid, penetrating all the joints and openings between and beneath the teeth, renders the piece wholly impervious to the oral secretions, making it, in point of cleanliness and purity, equal to continuous-gum work ; the facility with which injury to the teeth may be repaired; the practicability of remodel- ing the piece without impairment of the teeth or plate ; its suscep- tibility of receiving a final finish excelled by no other method in point of artistic beauty; — these are among the qualities which 354 METALLIC BASE WITH RUBBER ATTACHMENT. 355 commend this method of substitution as one of peculiar merit and excellence. In mounting teeth by this method, preference should be given to either gold, platinum, aluminium, or cast metal as a base. When silver is used, the plate should be made from refined silver alloyed with platinum, with the additional precaution of interposing a layer of tin-foil between the rubber and plate, an expedient not necessary when celluloid is employed. Aluminium has a limited adaptability to this mode of substitution, but requires special treat- ment in its preparation for the purpose, a description of which will be given in connection with the manner of preparing the plate. The manipulative details concerned in the construction of an artificial denture by the method under consideration are thus de- scribed by Dr. Hunt : " Take the impression, make metallic dies, and form the plate as for work in the ordinary way. After fitting the plate in the mouth, get the articulation, the fullness and length of the teeth, remove the wax and plate from the mouth, and make the plaster articulation. If a full set, after separating the articulation, and before removing the wax from the plate, take a small, light pair of dividers, set them say one inch apart, and with one point following the margin of the wax, representing the cutting edge of the teeth, and the other point marking permanently the plaster, you have always in the dividers so set a gage for the length of any par- ticular tooth. A convenient substitute for the dividers may be formed from a piece of wire of convenient length, one-half the diameter of a common excavator, by suitably twisting its middle for a handle, and its ends being sharpened, and pointing in the same direction, I or \}A inches apart. " Thus far we proceed as we do for ordinary gold work. We will now suppose the teeth ground and jointed, leaving as much space between the teeth and plate as the plate will admit of. We next mark with a sharp-pointed instrument on the labial surface of the plate each point where it is necessary to place a loop for pur- poses hereinafter described. Then apply wax to the external or labial parts of the teeth and plate in any manner sufficient to retain the teeth in position, remove the wax from the lingual parts of the teeth and plate, and mark the position on the metal where it is desirable to insert loops ; remove the teeth and wax, and with a 356 MECHANICAL DENTISTRY, small bow-drill make holes through the plate at the several points previously determined on for the attachments, about the size of the ordinary plate punch-hole ; take a wire, or ordinary gold plate, cut in strips, say from a half to one line in width, being governed by the amount of room there is under the base of the teeth, and with small, round-nosed pliers, bend the strip around ; grasp both ends with square-nosed pliers, draw the round-nosed pliers from the loop, still grasping the square-nosed pliers with the left hand, and with a hammer strike the top of the loop a sufficient blow to keep the ends from springing apart. Cut off the ends, and dress down to fit the holes in the plate, after which solder on charcoal or other suitable substance without investment." By reference to Fig. 152, which illustrates Mr. Engle's method of providing attachment for the rubber to the plate by means of bent wires soldered to the base, the substantial identity of Dr. Hunt's mode of forming loops for the same purpose will be apparent. With this digression, we return to Dr. Hunt's instructions : "Pickle, dress, and polish that portion of the plate to be exposed to view. Bend and flatten the pins, arrange the teeth according to the articulation, waxing so as to cover up the loops if practicable; the loops should be placed as near the base of the teeth as possible, the rubber forming when finished a part of that general concave shape which is desirable in upper dentures, and which it is not pos- sible to obtain with the ordinary soldered work. Then with silicate of soda paint the joints, to keep the rubber from forcing in where METALLIC BASE WITH RUBBER ATTACHMENT. 357 it would show after vulcanizing. Flask, vulcanize, and finish up as usual. The advantages of this style of work are obvious. With this you have work as cleanly as the continuous gum, de- cidedly more so than the very best single gum or block-work sol- dered in the usual way; again, it is very much stronger, less liable to breakage, both in and out of the mouth, as the rubber gives a perfect base and support for the teeth to set upon. By this method there is no springing of plates. As your plate fits the mouth when the articulation was taken, so will be the fit when the case is com- pleted. " On the labial edge of the upper plate, the rubber may be al- lowed to project beyond the edge, if desirable, and it will be found in many cases exceedingly satisfactory to do so, and allow the rub- ber to be of considerable thickness near the alse of the nose, where the loss of the cuspidati may leave a want of support to the soft parts adjacent, and which in this manner can be readily corrected. If the rubber extends upward so far as to irritate the muscular structure, a few minutes will be sufficient to make the necessary alterations. In all such cases where we have control of our patients, we place the denture in the mouth before finally polishing, so as to determine as accurately as possible the limit to which extension upward may be carried. " The neatest work on this principle is made by carving blocks, giving to the lingual surface that regular concave form which is desirable. In this no platinum pins or loops are necessary, but in that half of the matrix on which the blocks are carved, large metallic pins are so arranged as to be hid from view in the tooth body. Different-sized pins may be used, as large as the nature of the case will admit. In short, we make the holes in the block similar to those in pivot teeth, where there is not sufficient room in the block above the tooth (or below if an under) to allow the pins to run into the body of the teeth. After burning, grinding,, and fitting, get the position of the holes in the blocks relative to the plate, and drill through the plate as before, and instead of loops, solder gold wire of suitable size and length, sav a very little shorter than the depth of the hole in the blocks, and two- thirds the diameter thereof ; the wire should have a screw-thread cut on it, or, that which is just as good and more expeditious, barb or cut with a sharp knife. At this point of the manipulation, if it 3^8 MECHANICAL DENTISTRY. is desired that the rubber should extend beyond the labial or buccal edge of the metallic plate, place as many loops at different points as are sufficient to retain it with firmness, after which polish the plate, wax, and proceed as before described. If you desire no rubber beyond the blocks, the roughness of the holes in the same, and the barbed points on the gold wire, when properly packed and vulcanized, will give ample strength and firmness to the case, and if care has been used in the entire manipulation, you will have, when finished, but a thin line of rubber exposed to view. " In partial cases, if of gold base, solder on loops, as before, for the retention of the teeth; and if there are to be any clasps, make them of rubber, uniting them, as the teeth, with loops. If the ordinary plate teeth are used, it is frequently necessary to back them to give better retaining-points for the rubber. If blocks are to be burned, insert loops of platinum plate in the shape of the letter U in place of the platinum wire pins. In consequence of the affinity of the sulphur in the vulcanite for silver, plates of that metal should not be used." Another method of increasing the attachment between the metal- lic base and the rubber, is that of spurring the plate over the ridge with a sharp-pointed chisel, as shown in Fig. 153. When aluminium is employed as the base, the strongest and alto- gether the best means of increasing the attachment is that of cutting or punching loops from the plate itself, as shown in Fig. 154. Prob- ably the best instrument for this purpose is that devised by Dr. J. H. Gaskill, which is illustrated in Fig. 155. When a cast metal plate is employed, loops or pins are not needed, as sufficient anchorage is secured by cutting out the wax on the labial surface and from between the teeth (in fact, from every point where it is desirable to have the rubber) before Hashing for the casting process. After the plate has been cast and finished, the rub- ber may be packed and the case reflasked, vulcanized, and finished in the usual manner. The following unique and original method of casting a metal base-plate, fastenings, and hooks, in a single piece, is thus described by Dr. Xorman W. Kingsley : " The plate is formed of a thin sheet of wax sel up on the plaster model, but before it is Masked for cast- ing I take a dozen small gimp tacks, with half round heads, and set METALLIC BASE WITH RUBBER ATTACHMENT. 359 them in a row upon the ridge of the lower jaw, with their heads just imbedded in the wax, and then flask the piece. In flasking it, I use plaster and sand, in the proportions of about three parts of sand to one of plaster. This gives a fine surface when it comes in contact with the wax in making the mold, and it is sufficiently porous to dry out quickly. When the flask is opened, the wax is readily removed ; ' the tacks are pulled out, and when the casting Fig. 153. Fig. 155. Fig. 154. is made, the spaces that were occupied by the tacks are filled with the metal, so that we have a plate with a row of tacks of the same metal, which can be easily bent for attachments, standing around upon it." If gum sections are used in connection with a plate formed in the manner just described, vulcanite may be employed as a means of attachment, but plain, single teeth are equally admissible in the 360 MECHANICAL DENTISTRY. use of either rubber or celluloid. The particular alloy used by Dr. Kingsley in casting plates, and of which he speaks in terms of high commendation, consists of pure tin and bismuth, in the proportion of one pound of the former to one ounce of the latter. The following method of preparing aluminium plates for the at- tachment of the rubber was communicated to the author by Dr. J. W. Hollingsworth, of Greencastle, Indiana, an intelligent practi- tioner who has had long and extended practical experience in the various modes of working this metal for dental purposes, and who says of the following mode of procedure that " it is the most prac- ticable and the most easily manipulated method that I have yet seen." The following is the manner of preparing the plate as described by Dr. Hollingsworth : " Perforate the ridge of the plate at proper points and intervals ; then pass through these perforations, from the inner surface of the plate, headed pins made of aluminium, which, after replacing the plate with the pins back upon the die, we shrink down to permanency with a hollow punch. The punch must be made with the hole not quite equal in depth to the length of the ex- truding portion of the pins and slightly bell-mouthed. The riveting process forms seriate studs or pins, which may be bent or flattened with pliers in any way to suit the requirements of the case." When celluloid is used for purposes of attachment in the case of full upper dentures, the palatal portion of the blank should be cut or sawed away, leaving only the ridge portion to be used, and this should be trimmed, if necessary, so as to have but little excess of material. The ordinary full blank may be used for lower cases, observing the same precautions in regard to quantity of material. When the blank is thus prepared, the subsequent manipulations are the same as those described in connection with the celluloid base. It may be observed that, when rubber or celluloid is used, it is better to dispense with the plaster model in forming the mold or matrix, and proceed as follows: When the teeth are arranged, and the required contour and fullness given to the wax drafts, fill the lower section of the flask with plaster, and, having also filled the plate with the same, imbed the plate in it, making the dividing line on the external rim of wax. When the plaster has hardened, and the other section formed, and the two afterward separated, the METALLIC BASE WITH RUBBER ATTACHMENT. 361 metallic plate will remain in the lower section and the teeth in the upper. When using celluloid, plain teeth may be advantageously em- ployed, the former representing the gum ; this gives perfect freedom in the arrangement of each separate tooth in the denture, an optional disposition the importance of which cannot be over-esti- mated. CHAPTER XXVI. CAST METAL BASE. Cheoplastic Process. — The method of mounting artificial den- tures by what is familiarly known as the " cheoplastic process," in which the base consists of certain metallic compounds or alloys in cast form, has comparatively but limited application in prosthetic practice. The method, as commonly practised, is rarely applied to full upper cases, occasionally to partial upper pieces, but chiefly to lower dentures in cases of unusual absorption of the alveolar ridge, requiring increased weight to secure adequate stability of the sub- stitute. The alloys in most general use for this purpose are those compounded by Drs. Wood, Weston, and Watt, whose names are a sufficient guarantee of the suitableness of those several alloys for the purpose. The construction of a denture by this method is readily accom- plished by any one familiar with the working of vulcanite or cel- luloid. The manipulations concerned in the formation of a mold or matrix are, in general, the same as those employed in forming a matrix for rubber or celluloid. The model and investing material, however, must.be of such substances as maintain their integrity of form perfectly under the heat necessarily applied in thorough drying of the case and contact of molten metals. Simple plaster, on this account, is unsuitable, either for the model or investment, and it is customary, therefore, to add to it, in relatively large pro- portions, such substances as undergo but little, if any change of form when exposed to the necessary heat. Those most commonly employed are finely-pulverized pumice-stone, marble-dust, soap- stone powder, or clean white sand. Tn the use of any of these substances, only enough plaster should be added to give to the mold- ing material sufficient body or strength necessary to provide against defacement in handling; say one part plaster to three of sand, which is the mixture generally employed. One of the best adapted flasks for molding and casting purposes, 362 CAST METAL BASE. 363 contrived by Prof. George Watt, is exhibited in Fig. 156. The piece, properly prepared by careful contouring of the wax or paraffin, is then flasked in the same manner as when preparing a mold for vulcanite. When the sections of the flask are separated, grooves or gateways should be cut, extending from the posterior and lateral margins of the mold to the openings on either side, shown in the figure, thus providing for the ingress and egress of the melted metal when poured ; after which all traces of wax should be thoroughly washed out with boiling water. The sections of the flask are now adjusted to each other, and tightly clamped, to prevent the escape of metal when poured. Fig. 156. Before casting, the mold should be thoroughly dried by exposing it for two or three hours to an oven heat, and the temperature, at the moment of pouring, should be raised to about that required to fuse the alloys mentioned, or about 400 ° to 440 ° F. In pouring the metal into the mold through one of the lateral openings, the metal should rise freely and quickly into the opposite one, and if bubbling occurs, which will never happen if the plaster has been sufficiently dried, the flask should be lightly tapped on some hard surface until the ebullition ceases, thus insuring a more certain intrusion of the metal into all parts of the mold before solidification takes place. 364 MECHANICAL DENTISTRY. Dr. Weston has devised a casting flask (Fig. 157), the two sec- tions of which form an encircling band with the sides, or top and bottom, open, and which are closed securely with screw-bolts. This form facilitates the escape of moisture from the plaster invest- ment in the process of drying. When the piece is quite cold, it may be readily removed from Fig. 157. tin- flask by soaking the investing material for a few minutes in water. All superfluous metal is removed with suitable instruments, and ;ill surfaces except the palatal face smoothed and polished, first with Scotch stone or fine emery cloth, and finally with chalk used upon a brush wheel. CAST METAL BASE. 365 If there are any narrow spaces or interstices, not affecting the integrity of the plate, that are not completely filled at the time of casting, such imperfections, Dr. Kingsley suggests, may be readily and perfectly repaired with amalgam. There are other practicable methods by which cast metallic plates may be utilized to advantage, and their application to the needs of the practitioner greatly extended. There are many cases of ab- sorption in which a lower denture constructed entirely of cast metal would be objectionable on account of excessive weight. In such cases, a plate of sufficient thickness to secure the required stability may be cast, and the teeth subsequently attached with rubber or celluloid, as described in connection with swaged plates ; or the base-plate may be cast in the form of the rubber base described in connection with the new mode continuous gum, and faced in the same manner with celluloid — either method, while securing the requisite weight, admitting also of the use of single plain teeth. GOLD ALLOY CAST BASE. The compound of gold, silver, and tin, in varied proportions, in connection with specific and original methods of casting dental plates, devised and patented by Dr. George F. Reese, of Brooklyn. N. Y., has attracted attention as a possible substitute for the plastic vegetable substances so commonly employed as a base for artificial dentures. After premising that the methods in common use for casting alloys were not applicable to one having the molecular properties of Reese's compound, the inventor says he was led, after multi- plied experiments, to adopt the plan of which the following is a description : The impression is taken with plaster, to which salt or sulphate of potassa has been added, and the model obtained from this with pure plaster. Upon this the teeth are arranged. For the trial plate, gutta-percha, paraffin, and wax, or modeling compound, may ~be used. When satisfaction in the occlusion is obtained, then the case is returned to the model, and the waxing around the labial and buccal borders of the teeth completed. That portion of the trial plate which covers the palatine surface is now removed, so that the pins of the teeth will be nearly exposed, allowing the wax 366 MECHANICAL DENTISTRY. which is under the gum to remain. That the plate, after casting,. shall not be too cumbrous, the trial plate, which has been removed, must be substituted with two thicknesses of French flower wax, cut carefully to the model, and pressed down closely with the finger in such a manner that no wrinkles will appear to mar the beauty of the work. Fig. 158 represents a case thus prepared. The dotted lines show the borders of the thin wax. B, A, and C, represent nipples of solid wax, fixed to the posterior border and to the tuberosities, A and C being the places of exit for the molten metal into the waste Fig. 158. pockets, and B the place of entrance of the metal from the pouring- gain. The case is now transferred to the small brass flask, r, Fig. 159,. the sections of which have been welj oiled upon the inner surface,, to facilitate their removal from the investment. Either section is then placed upon a plate of glass and plaster poured into it until half filled. The model, as prepared, after being well saturated with water, is imbedded in this single section, allowing the teeth and gums to remain uncovered. Set on the counterpart of the- flask and add more plaster along the posterior border until the nipples are reached or slightly covered. After this has set, the upper section may be removed and the surface of the plaster covered with a thin varnish or soapy water. Return the section. CAST METAL BASE. 367 and complete the investment. Fig. 159 shows the case thus made ready. After a proper time place the flask in hot water, that it may be separated without injury. When separated, wash away all the wax, and, by means of gentle tapping, remove the flask rings from the investment and set them aside. The depressions formed by the nipples may now be extended through the plaster to the external edge; or, if the circumstances of the case make this impossible, the channels may be made at the line of division between the two Fig. 159. Case Ready for the Completion of Investment. sections, as shown by the dotted lines in Figs. 160 and 161. Externally, the channels, D, E, F, Fig. 161, should be neatly countersunk and varnished with shellac to receive the pockets. The latter are made of the French wax by warming and wrapping the same around a cone-shaped stick and the base and apex of the cone neatly trimmed of all inequalities. These pockets should be about i J / 2 inches long, and about ]/ 2 of an inch in diameter at the base, and % of an inch at the apex. The pouring-gain is made in the same manner, but should be smaller in diameter at the base 3 68 MECHANICAL DENTISTRY. and about two inches long. After removing these wax covers from the molding sticks, the larger ends of each should receive a thin wax cover secured to its place, and made water-tight by flowing hot wax along the line of junction, after the manner of soldering. Trim the covers, then place the smallest ends of the large cones Fig. 160. in the countersunk channels at the tuberosities and the small cone in the middle hole, and secure them with melted wax. Fig. 160, d' , e', f , shows the pockets thus attached. Should the channels have been made through the solid plaster of the lower section, as in Fig. 160, then the upper section, Fig. 161, need not be joined to it until after the pockets are secured to CAST METAL BASE. 369 their places. Should, however, the channels have been made upon the line of division, then the sections must be joined before the pockets can be attached. The case is now ready for a second investment, which is done in a flask sufficiently large to embrace the case as it now presents. Fig. 162 represents the construction of the large flask. One section of the same is placed upon glass and about half filled with plaster. The case, having been well soaked with cold water, is laid carefully upon the plaster, allowing the long cone to rest in the notch at the Fig. 161. Upper or Counter Section corresponding to Fig. 160. for entrance and exit of metal. D, E, F, channels heel of the flask, and the waste pockets to become imbedded in the plaster. Immediately put the other section of the flask in place and complete the investment by filling with plaster the uppermost section to fullness. Of course, there will be no division of the sec- tions, as was the case in the former flasking. After solidification, the pouring-gain must be neatly trimmed and countersunk, and great care must be exercised that no dirt be allowed to enter the channel. The wax, which is imbedded in the plaster, and which forms the waste pockets, will be entirely absorbed, and no trace of it will be seen upon opening the flask. 24 370 MECHANICAL DENTISTRY. Fig. 162. Fig. 163. — S CAST METAL BASE. 37 1 All is now ready for drying. This is done in an oven specially prepared for the purpose, but it may be accomplished in any way to be chosen by the manipulator. An ice-cold mouth mirror placed over the opening of the pouring-gain will detect the slightest moisture which may remain, and until this is entirely dispelled the casting should not be attempted. There are several grades of the gold alloy, as compounded by Dr. Reese, to melt which require a heat registering from 6oo° to 700 F., but a higher temperature than this must be attained before pouring, in order to secure a satisfactory flow. At 900 rapid oxida- tion takes place. This, of course, should be avoided. The alloy may be melted in an ordinary iron ladle or crucible, over a gas or other flame, and should be poured while the mold is hot. Fig. 164. After the lapse of an hour or two, or until the cast is sufficiently cooled to insure the integrity of the teeth, it may be placed in warm water, when the investment can be easily removed. Fig. 163 represents the cast after removal. The surplus metal may be separated along the dotted line S, with a ribbon saw, after which the denture is ready for the pumice wheel and brush. Fig. 164 represents the finished case. Repairing. — The process of repairing broken plates is, in prin- ciple, the same as above. A flask, specially constructed by the inventor, is used for this purpose, whereby a single investment suffices. Suppose, for example, a plate is broken, from the labial to the posterior border, along the median line; the broken edges are scraped clean, and a separation made of about ^ of an inch. The parts are then adjusted upon the model, and the space between the 37^ MECHANICAL DENTISTRY. approximate edges filled with wax. At each extremity of the fissure a pencil of wax, ]/§ of an inch in diameter, and l}4 inches long-, is securely attached, perpendicularly, to the palatal surface, and the whole surrounded with plaster to the depth of one inch. Thus will be constituted two sections, which are separated, and the wax washed out. The external ends of the channels, formed by the pencils, are then countersunk, and into each is inserted a wax cone, the one forming a pouring-gain and the other a waste pocket. The latter should be entirely covered by the plaster. The whole is now invested in the repair flask, and subsequently submitted to the process of drying. Dr. W. S. Elliott, of New York, has taken advantage of the method above described to overcome the difficulties attending the construction of continuous-gum work. To maintain a perfect adaptation of a swaged plate seems almost impossible, in consequence of the springing of the plate in the furnace. To avoid this difficulty, the following plan is suggested: The plaster model is first covered with two thick- nesses of French flower wax, carefully adjusted. From this a metallic die and counter-die are made, and a very thin (No. 32) platina plate is swaged to fit the waxed model. The labial border need not be returned, as in ordinary cases. Upon this the teeth are arranged, and the case is transferred to the furnace for biscuiting and enameling. After proper annealing, it is replaced upon the model and waxed up, on the labial and buccal borders, over the edge of the plate, then flashed, the wax removed, and the metal cast upon it in the manner heretofore described. Danger of checking the enamel is associated with the process ; but success has attended the effort, and it is hoped that further experiments will insure perfect and uniform results. CHAPTER XXVII. DEFECTS OF THE PALATAL ORGANS AND THEIR TREATMENT BY ARTIFICIAL MEANS. Palatine Defects. — Defects of the palatine organs may be divided into two classes, viz., accidental and congenital. The first includes all loss of substance in either hard or soft palate by disease or other- wise. Such defects are not uniform in locality or extent, being sometimes but a simple perforation of the palate, and at others in- volving the destruction of the entire soft palate, a considerable por- tion of the hard palate, the vomer and turbinated bones, and the loss of the teeth. The second class includes all malformations, from the simple division of the uvula to an opening through the velum, palatine and maxillary bones, and a division of the upper lip, thus uniting throughout their entire extent the nasal passages with the oral cavity. These malformations are quite similar in character, but not uni- form in extent. They may be said to begin with the uvula, and in the uvula and velum always occupy the median line; but as the defect progresses anteriorly, it may deflect to one side or the other of the vomer, and follow the nasal passage through the lips, leav- ing the vomer articulated with the palate bone on one side; while in other cases the deformity seems to follow the median line, and thus involves both nasal passages and terminates in a double fissure of the lip. In both cases, accidental and congenital, the faculty of distinct articulate speech is seriously impaired by defects of any extent. In ordinary cases of congenital deformity, deglutition is not materially interfered with. The patient, having never known any other method of swallowing, is not conscious of any diffi- culty. Accidental lesions, however, coming generally in adult life, produce, in this respect, very great inconvenience. The remedy for these evils must be the closing of the abnormal passage by 373 374 MECHANICAL DENTISTRY. some means which will restore the functions to the deformed organs. In perforations of the hard palate, unless of extraordinary extent, the method is very simple. In the loss of the soft palate by disease the remedy is more difficult, and in extensive congenital deformity still more complicated appliances will be required. As we have classified the defects, we shall also classify the ap- pliances used for their remedy. The term obturator will be used for all appliances intended to stop a passage, or all openings in the hard or soft palate which have a complete boundary. Appliances made to supply the loss of the posterior soft palate, whether accidental or congenital, will be called artificial vela, or palates. Obturators. — Any unnatural opening from the oral cavity into the nasal cavity, which will permit the free passage of the breath, will impair articulation. Any appliance which will close such pas- sage, and can be worn without inconvenience, will restore articula- tion.* Obturators were formerly made of metallic plate, gold or silver being most commonly employed, and many very ingenious pieces of mechanism were the result of such efforts, but latterly vulcanized rubber has almost entirely superseded the use of metals. Vulcanite has been found preferable to metals, being much lighter and much more easily formed and adapted, particularly when of peculiar shape. The steps to be taken in the formation of an obturator are not unlike those used in making a base for artificial teeth. It is essen- tial that an accurate model be obtained of the opening, the adjacent palatal surface, and the teeth, if any remain in the jaw. For this purpose an impression in plaster is the only reliable means for such an end. Care must be used that a surplus of plaster is not forced through the opening, thus preventing the withdrawal of the im- pression by an accumulated and hardened mass larger than the opening through which it passed. To avoid this, beginners or timid operators had better take an impression in the usual manner with wax ; if this is forced through, it can be easily removed, * The student will bear in mind that no cognizance is here taken of openings similar to those described in cases of congenital fissure, where the surgeon has united the soft palate, and left an opening through the hard palate, to be covered by an obturator. In such cases, neither the surgeon's operation nor the obturator will prove of much advantage. ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 375 without injury to the patient. From this wax impression make a plaster model, and upon this form an impression-cup of sheet gutta-percha, with a stick, piece of wire, strip of metal, or any other convenient thing for a handle. This extemporized impression-cup must not impinge upon the borders of the opening, neither should it enter to any extent. With a uniform film of soft plaster, of from jL to x /% of an inch in thickness, laid over this cup, a correct impres- sion can be made without any surplus to give anxiety. Upon a correct plaster cast, taken from such an impression, make a model of the obturator out of gutta-percha, thin sheets of modeling com- pound, or other plastic substance; the subsequent steps being in principle the same as in making any other piece of vulcanite. It is desirable that it should enter the perforation and restore as far as possible the lost portion of the palate, but it must not protrude into or in any way obstruct the nasal passage. The entire freedom of the nasal passage is essential to the purity of articulation. That portion of the obturator which occupies the oral cavity should be made as delicate as possible, consistent with its strength and durability. A clumsy contrivance will interfere with articulation almost as much as it is improved by stopping the opening; therefore, if the obturator could be confined entirely to the opening, like a cork in a bottle, it would be all the more desirable, but as it cannot, resort must be made to clasping to the contiguous teeth, if there are any, and if not, the obturator must spread out over the whole jaw, and receive its support in the same manner as would a set of artificial teeth. In fact, this is just what it would become in such a case, viz., an upper set of teeth bridging over and filling up an opening in the palate, thus combining an obturator with a set of teeth. Kingsley's Obturators and Methods of Procedure. — The following descriptions, with accompanying illustrations, were con- tributed to this work by Professor Norman W. Kingsley, who excels in the practice of this difficult and important specialty of the dental art. Fig. 165 represents an obturator without teeth and without clasps, for a perforation of the hard palate, being sustained in situ by impinging upon the natural teeth with which it comes in con- tact. Accuracy of adaptation and delicacy in form are all that is 3/6 MECHANICAL DENTISTRY. essential in such cases, and the restoration of the speech will follow immediately. Fig. 1 66 represents a more complicated obturator, adapted to an opening- in the soft palate. The necessity for a variation in the plan will be found in the anatomical fact of the constant muscular action of the soft palate, which would not permit, without irritation, the presence of an im- movable fixture. This is contrived, therefore, with a joint that will permit the part attached to the teeth to remain stationary, while the obturator proper is carried up or down as moved by the muscles. The joint, A, should occupy the position of the junction of the hard and soft palates. The joint and principal part of the appliance is Fig. 166. made of gold, the obturator of vulcanite. The projection, B, lies like a flange upon the superior surface of the palate and sustains it; otherwise the mobility of the joint would allow it to drop out of the opening. This flange is better seen in the side view marked C. It is readily placed in position by entering the obturator first, and carrying the clasps to the teeth subsequently. Figs. 165 and 166 will illustrate the essential principles involved in all obturators. The ingenuity of the dentist will often be taxed in their application, as the cases requiring such appliances all vary in form and magnitude. Artificial Palates. — Before proceeding to a description of appliances, a brief reference to the anatomical relations and func- tions of the palate will be necessary. The palate exercises quite ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 377 as important an office in the articulation of the voice as does the tongue or lips. Being a muscular and movable partition to sep- arate the nasal and oral cavities, one edge is attached to the border of the hard palate, while the other vibrates between the pharynx and the tongue. The voice, therefore, as it issues from the larynx, is directed by the palate entirely into the mouth, or through the nose, or permitted to pass both ways. A very slight deviation in this organ from its natural form will make the voice give a different sound. So will, also, the presence of anything that clogs the natural passages, either oral or nasal. Place any obstruction in the nasal passages, paralyze the soft Fig. 167. palate, or let it be deficient in size, and the power of distinct articu- lation is wanting. The evidence of this statement is frequently found after the surgeon has successfully performed the operation of staphylor- rhaphy in cases of congenital fissure. In such instances, with rare exceptions, the newly formed palate is so deficient in length, and so tense, as to be deprived of its func- tion. It cannot be raised so as to meet the pharynx and shut off the nasal passage, but hangs like an immovable septum to divide the column of sound. Fig. 167 represents a defective palate belonging to the first class, the uvula and a portion of the soft palate contiguous being de- 3/8 MECHANICAL DENTISTRY. stroyed by disease. In such a case an obturator would be useless ; the constant activity and the surrounding parts would not tolerate it. The material used for a substitute must be soft, flexible, and elastic, and the elastic vulcanite is admirably adapted to this pur- pose. By observing the cut (Fig. 167) it will be seen that a portion of the soft palate along the median line remains, and consequently there will be considerable muscular movement which must be provided for, and which may be taken advantage of. It is desir- able to make this movement available in using an artificial palate, as thereby more delicate sounds are produced than otherwise. This case presents some extraordinary difficulties in the fact that all the teeth of the upper jaw have been extracted, and it was Fig. 168. necessary, therefore, to adopt a plate which should not only sustain teeth for mastication, but bear the additional responsibility of supporting the artificial palate. In the choice of material best adapted for the base for the teeth in such instances, it is preferable to adopt that which will prove the most durable. There are too many interests involved to risk the adoption of anything but the best. In the case under description, the patient desired duplicates, and two sets of teeth were made, one on gold and the other on platina, with continuous gum. The plates were made like other sets of teeth, with the excep- tion of a groove located on the median line at the posterior edge to receive the attachment for the palate (marked C, in Fig. 168). Fig. 168 will indicate the set of teeth with palate attached. The wings marked letters A and B are made of soft rubber; the frame ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 379 to support them is made of gold, with a joint to provide for the perpendicular motion of the natural palate, as in the case of the obturator represented in Fig. 166. When the artificial palate is in use, the joint and frame imme- diately contiguous lie close to the roof of the mouth ; the rubber wing, letter A, bridges across the opening on the inferior surface, or side next the tongue ; the wing, letter B, bridges across the opening on the superior or nasal surface, and is also prolonged backward until it nearly touches the muscles of the pharynx when they are in repose. Both these wings reach beyond the boundary of the opening and rest on the surface of the soft palate for a distance of from y% to 54 of an mcn > thus embracing the entire free edge of the soft palate. This last provision enables the natural palate to carry the artificial palate up or down, as articulation may require. When the organs of speech are in repose, there is an opening behind the palate sufficient for respiration through the nares. When these organs are in action, a slight elevation of the palate, •or a contraction of the pharynx, will entirely close the nasal pas- sage and direct all the voice through the mouth. The palate thus becomes a valve to open or close the nares, and to be tolerated must be made with thin and delicate edges which will yield upon pressure. An instrument thus made will restore, as far as is pos- sible by mechanism, the functions of the natural organ. In the case under description the patient was a lady; the defect had existed for seven years before remedy. Articulation was very defective; distinct and perfect articulation followed within one month. Fig. 169 represents the artificial palate separated into its con- stituent parts. The frame is bent at the joint, in the engraving, to show a stop, marked D, which prevents the appliance from drop- ping out of position. Letter C shows the tongue, which enters the groove in the plate of teeth and connects them. Letters A and B are the rubber flaps, which are secured to the frame by the hooks, as seen in the engraving. The process for making the rubber wings will be found described on page 385. Fig. 170 shows a more extensive palatine defect of the first class. In this case the entire soft palate is gone, together with a small portion of the hard palate at the median line. 3 8o MECHANICAL DENTISTRY. Although this defect is greater in extent, the means for its remedy are more simple. The muscles of the palate are entirely gone, and consequently no perpendicular movement need be provided for. Fig. 169. The appliance in this case will resemble an elastic obturator more than the valve-like palate of the preceding one. The principle here adopted will be substantially that recommended by Mr. Sercombe, of London, and consists of a plate with a set Fig. 170. of teeth in the usual form, and attached to its posterior edge an apron of soft rubber, which shall bridge the opening on its in- ferior surface, extending nearly to the pharynx. Fig. 171 repre- ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 33l sents the set of teeth with the palate attached. In Mr. Sercombe's appliance this apron was made of the common sheet rubber in the market, prepared for other uses, and is objectionable for two reasons : First, a want of purity in the materials of which it is com- pounded, in many instances substances being used in its manufacture which would prove deleterious to the health of the patient; and, second, its uniformity of thickness. It is far preferable, therefore. to make a mold which will produce a palate of pure and harmless materials, and which shall be of sufficient thickness in the central part, and at its anterior edge, to give it stability, and shall have a thin and delicate boundary wherever it comes in contact with movable Fig. 171. tissue. Such a palate may be made in a mold by substantially the same process as hereinafter described. (See page 386.) It may be secured to the plate by a variety of simple means. One, which will give as little trouble to the patient as any other, is to make a series of small holes along the edge of the plate and stitch it on with silk; or fine platina, gold, or silver wire may be used. It is desirable to have the plate and palate present a uniform surface on the lingual side. In fitting the plate, therefore, it mav be raised along the posterior edge from Jg to -^ of an inch, according to the thickness of palate desired. The rubber will thus 382 MECHANICAL DENTISTRY. be placed on the palatine surface of the plate and present uniformity on the lingual surface. A little thought will show that in this case the patient must edu- cate the muscles of the pharynx alone to do the work of shutting off the nares, which in the former case was performed by them in con- junction with the muscles of the palate. Perfection of articulation will therefore depend upon the success of the patient in this new use of these muscles. In cases of accidental lesions of the palate, such as are under consideration, this education of the muscles to a new work will not be difficult. The patient at some former time has had the power of distinct articulation; his ear has recognized in his own voice the contrast between his present and former condition ; the ear will therefore direct and criticize the practice until the result is attained. In the case illustrated by Figs. 170 and 171, the defect had ex- isted for twenty-eight years, the patient at the time of the intro- duction of the artificial palate being nearly fifty years of age. The effect upon the speech was instantaneous. Articulation was im- mediately nearly as distinct as in youth, and this remarkable dis- tinctness can only be accounted for upon the assumption that the pharyngeal muscles had undergone a thorough training in the vain effort to articulate without any palate.* The two cases chosen to illustrate the application of artificial palates in accidental lesion have required, as will have been per- ceived, entire upper sets of artificial teeth in connection with the palates. This selection was purposely made, because the difficul- ties to be overcome are much greater. In cases where there are natural teeth remaining in the upper jaw, the palate and its connec- tion with a plate would be substantially the same, and the plate might easily be secured to the teeth by clasps, in the same manner as a partial denture. Artificial Palates for Congenital Fissure. — Congenital fissure of the palate presents far greater difficulties to be overcome than cases of accidental lesion. The opening is commonly more exten- sive, the appliance more complicated, and the result more prob- * An account of this case appears in the Argus, of Bainbridge, Georgia, August 1, 1868, written by the patient himself, the editor of that paper. ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 383 lematic. Nevertheless, appliances have been made in a large number of cases which have enabled the wearer to articulate with entire distinctness, so much so as not in the least to betray the defect. The first efforts in this direction were of the character of obturators, simply plugs to close the posterior nares, and the results were far from satisfactory. It was not until it was recognized that the two classes of cases, accidental and congenital, were entirely distinct that much progress was made. Nearly every case of accidental lesion can be treated with an obturator with considerable success; very rarely will an obturator be of any benefit in congenital fissure, even if the congenital and accidental case present substantially the same form of opening. For this reason so much mystification has been thrown around these appliances within a few years past. The character of the different classes has been confounded, and an instrument admirably adapted to one class has had claimed for it an equal application to the other class. Let it be understood, therefore, as a rule to which there will be but few exceptions, that congenital fissure of the soft palate requires for its successful remedy a soft, elastic, and mov- able appliance, and that when the most skilfully made and adapted instrument is worn, articulation must be learned, like any other accomplishment. Various inventions have been made for this purpose within the last twenty-five years, from the most compli- cated one of Mr. Stearns, described in the first edition of this work, to the extreme of simplicity of bridging the gap with a simple flap of rubber. The Stearns instrument, with all its complexity, em- bodied the only true principle, viz., the rendering available the muscles of the natural palate to control the movements of the arti- ficial palate. The essential requisites of an artificial palate will be to restore, as far as possible, the natural form to the defective organs with such material as shall restore their functions. Muscular power, certainly, cannot be given to a piece of mechanism, but the material and form may be such that it will yield to and be under the control of the muscles surrounding it, and thus measurably bestow upon it the function of the organ which it represents. Fig. 161 represents a model of a fissured palate, complicated with harelip on the left side of the mesial line. There is a divi- sion, also, of the maxilla and the alveolar process, the sides being 3§4 MECHANICAL DENTISTRY. covered with mucous membrane, which come in contact with each other but are not united. The left lateral incisor and left canine tooth are not developed. Fig. 173 represents the artificial velum, as viewed from its supe- Fig. 172. rior surface, together with the attachment and two artificial teeth to fill the vacancy. The lettered portion of this appliance is made of soft vulcanized Fig. 173. rubber; its attachment to the teeth of hard vulcanized rubber, to which the velum is connected by a stout gold pin, firmly imbedded at one end in the hard rubber plate. The other end has a head, marked C, which, being considerably larger than the pin, and also ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 385 than the corresponding hole in the velum, is forced through — the elasticity of the velum permitting — and the two are securely con- nected. The process, B, laps over the superior surface of the maxilla (the floor of the naris), and effectually prevents all inclination to droop. The wings, A A, reach across the pharynx, at the base of the chamber of the pharynx, behind the remnant of the natural velum. The wings, D D, rest upon the opposite or anterior surface of the soft palate. Fig. 174. Fig. 174 represents a model, the same as Fig. 172, with the ap- pliance, Fig. 173, in situ. The wing, D D, in Fig. 173, and the posterior end of the arti- ficial velum only in this cut being visible. Method of Making an Artificial Palate. — The success of these appliances depends very much upon the accuracy of the model obtained to work by. It is essential that the entire border of the fissure, from the apex to the uvula, should be perfectly represented in the model, as the parts are when in repose. It is also necessary that the model show definitely the form of the cavity above, and on either side of the opening through the hard palate, being that part of the cavity which 25 386 MECHANICAL DENTISTRY. is hidden from the eye. It is desirable, also, that the posterior sur- face of the remains of the soft palate be shown, but this is not essential ; but it is especially important that the anterior or under surface be represented with relaxed muscles and in perfect repose. The impression for such a model must be taken in plaster; it is the only material now in use adapted to the purpose. An ordinary Britannia impression-cup may be used, selecting one in size and form corresponding to the general contour of the jaw. This cup will be found too short at the posterior edge to receive the soft palate, but it may be extended by the addition of a piece of sheet gutta-percha, which must be molded into such form as not to im- pinge upon the soft palate, but which will reach under and beyond the uvula, and thus protect the throat from the droppings of plaster. Before using the plaster the posterior edge of the gutta-percha extension may be softened by heat and introduced into the mouth ; contact with the soft palate will cause it to yield, so that there is no danger of its forcing away the soft tissues when the plaster is used. With the precaution not to use too much plaster, the first effort will be to get only the lingual surface. After trial, if the impression show definitely the entire border of the fissure, and the soft palate has not been pushed up by contact with the cup, nor pulled up by the spasmodic action of the levator muscles, it is all that is thus far desired. If, however, the soft parts have been dis- turbed (which on close comparison a little experience will decide), it is better to cast a model into the impression, and upon this model extemporize an impression-cup. This temporary cup will have the advantage of the former, insomuch that it will require but a film of plaster to accomplish the result, thus lessening the danger of disturbing the soft tissues. After the removal, if it is seen that any surplus has projected through the fissure and lapped out to the floor of the nares, it may be pared off. The next step will be to obtain, in conjunction with this impres- sion of the under surface, which we will call the palatal impression, an impression of the upper or nasal surface of the hard palate. This can be done by filling the cavity above the roof of the mouth with soft plaster down to the border of the fissure, and while yet very soft carrying immediately the palatal impression against it, and retaining it in that position until the plaster is hard, which can easily be ascertained by the remains in the vessel from ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 387 which it was taken. With the precaution to paint the surface of the palatal impression with a solution of soap, to prevent the two masses from adhering when brought in contact, there will be no difficulty in removing it from the mouth, leaving the mass which forms the nasal portion in situ. With a suitable pair of tweezers this mass is easily carried backward and withdrawn from the mouth, and the irregular surface of contact indicates its relation to its fellow when brought together. The method of obtaining the model of the jaw from the im- pression does not require any particular description. The process is similar to the making of a cast in any other mouth impression. The model represented in Fig. 172 shows a convenient form for such a cast. When the nasal portion of the impression does not indicate the superior surface of the soft palate, the part may be represented in the cast by carving. It is not essential to the success of the instru- ment to be made that the posterior surface of the soft palate should be represented with the same accuracy that is required of the inferior surface, or of both surfaces of the hard palate. By the aid of a small mirror and a blunt probe, the thickness of the velum and the depth behind the fissure can be ascertained, and the model carved accordingly. The portion of the artificial palate coming in contact with it is so elastic that it easily adapts itself to a slight inequality, rendering absolute accuracy less important. The next step will be the formation of a model or pattern of the palate. Sheet gutta-percha is preferable for this purpose, although wax, or many other plastic substances, might answer. The form which should be given it is better indicated by the drawing, Figs. 173 and 177, than a written description would give. The complicated provision for the contraction of the fissure found in older forms of instruments is entirely superseded in these by making the appliance somewhat in the form of two leaves, one to lie on the inferior and the other upon the superior surface of the palate, and joined together along the median line. When the fissure con- tracts, the halves of the divided uvula slide toward each other be- tween these two leaves. The posterior portion, marked A in Fig. 173, is made very thin and delicate on all its edges, as it occupies 3 88 MECHANICAL DENTISTRY. the chamber of the pharynx and is subject to constant muscular movement. The sides are rolled slightly upward, while the posterior end is curved downward. The inferior portion, marked D D, in Fig. 173, should reach only to the base of the uvula, and bridge directly across the chasm at this point, and no effort to imitate the uvula should be made. The extreme posterior end should not reach the posterior wall of the pharynx when all the muscles are relaxed by 54 of an inch, although subsequent use must determine whether this space be increased or diminished, thus leaving abundant room for respiration and the passage of nasal sounds. In cases where it is desirable to make the instrument independent of the teeth, so far as possible, in its support, the anterior part, which occupies the apex of the fissure in the hard palate may lap over on to the floor of one or both nares. Such a projection is seen in Fig. 173, marked B, and a like process is seen in Fig. 177, but not lettered. Were it not for this process in this case, the palate would drop out of the fissure into the mouth, the single clasp at the extreme an- terior end not being sufficient to keep the whole appliance in place throughout its entire length. Caution must be exercised that this projection entering the nares be not too large,, or it will obstruct the passage and give a disagreeable nasal tone to the voice. All these described peculiarities must be provided for in the gutta-percha model, which, after having been carefully formed to the cast, may be tried in the mouth to ascertain its length or necessary variations. When its ultimate form has been decided upon, provision must be made to duplicate it in soft rubber. A parallel process, and one which will be a familiar illustration, is used when a set of teeth is made on vulcanite base. A model or pattern form is made of gutta-percha, bearing the teeth, and in all its prominent characteristics is shaped as the completed denture is desired, the rubber duplicate being vulcanized in a plaster mold. In like manner the rubber duplicate of the palate, as before de- scribed, may be made in a plaster mold. If plaster is used it must be worked with much care, so that the surface shall be free from air-bubbles, or the rubber palate will be covered with excrescences that cannot be readily removed. By covering the surface of the mold with collodion or liquid silex, ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 389 it will be much improved. But ordinarily plaster molds will be found too troublesome for general use. They may be put to a most excellent use, however, by using one to make a duplicate of the gutta-percha in hard rubber. This is not necessary with those who have had much experience, but with beginners it will be difficult to work up the gutta-percha as nicely as may be desired ; a duplicate of vulcanite will enable the operator to make a more artistic model of the palate, and one which can be handled with greater freedom. As in the course of a lifetime a considerable number of elastic palates will be required, the mold which produces them should be made of some durable material. The type-metal of commerce is admirably adapted to this use. The most complete mold is one- made of four pieces, which will produce a palate of one continuous, Fig. 175. piece. Such a mold requires very nice mechanical skill in fitting all the parts accurately, and unless the operator has had experience in such a direction, it is better to simplify the matter. By making the palate in two pieces, to be joined after vulcanizing, the mold may be made in two pieces, and with very little trouble. Fig. 175 shows a palate divided. Fig. 176 shows the mold or flask in which it is vulcanized. These flasks were made expressly for this purpose, but they are not so unlike the flasks in common use in dentists' laboratories that the latter will not answer. The common flask is simply unnecessarily thick or deep. The mold is really produced in the following manner: Imbed the two pieces of the palate in plaster, in one-half of the flask; when the plaster is set and trimmed into form, duplicate it in type- metal by removing the palate, varnishing the surface, molding in 39o MECHANICAL DENTISTRY. sand, and casting. In making the sand mold, take a ring of sheet- iron of the same diameter as the flask and three or four inches high; slip it over the flask and pack full of sand. Separate them, remove the plaster, return the flask to the sand mold, and fill with the melted metal through a hole made in the side or bottom of the Fig. 176. flask. With one-half thus made, substantially the same process will produce the counterpart. Fig. 177 shows the palate complete, with its attachment to the teeth. The palate is secured to the plate by a pin of gold passing through a hole in the palate of the same size; the head on the pin, Fig. 177. being larger than the hole, is forced through, and thus the two halves of the palate are bound together and joined to the plate. Fig. 178 shows a mold in four pieces. The blocks, C C, are accurately adapted to the body of the mold, marked A, and are prevented from coming improperly in contact with each other by the flanges, D D, which overlap the rest upon the sides of the ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 391 main piece. B shows the top of the mold, and the groove, E, provides for the surplus rubber in packing - . Such a mold makes the most perfect appliance that can be pro- duced. The palate is one homogeneous and inseparable piece. Fig. 178. The cut will sufficiently indicate the forms of the several parts. Each of these pieces is first made in plaster of exactly the form of which the type-metal is desired. They are then molded in sand and the type-metal cast as in making an ordinary die for swaging. Fig. 179. When in use, a clamp similar to Fig. 179 is placed around the mold to keep the several parts firm in their position. The packing of the mold with rubber will be done in the same manner as when hard rubber is used for teeth bases, with which 392 MECHANICAL DENTISTRY. process it is assumed that the operator is familiar. By washing the surface of the mold with a thick solution of soap previous to packing, the palate will be more easily removed after vulcanizing. The rubber used for this purpose must be a more elastic com- pound than that used as a base for teeth. The composition used for the elastic fabrics of commerce will answer if made of selected materials. Suersen's Obturator. — Dr. Wilhelm Suersen, of Berlin, intro- duced an obturator, the principle of which has seemed to many the best for obtaining correct articulation. In describing it in The American Journal of Dental Science, he says : " In order to be able to pronounce all letters distinctly, it is accordingly necessary besides other conditions, which are far away from our present subject, to separate the cavity of the mouth from the cavity of the nose by means of muscular motion. That separation is, under normal conditions, effected, on the one hand, by the velum palati, which strains itself (consequently by the leva- tor and tensor palati) ; but, on the other hand, also, by a muscle which, to my knowledge, has, in connection with these operations, not yet received a sufficient amount of attention — I mean the con- strictor pharyngeus superior. This muscle contracts itself during the utterance of every letter pronounced without a nasal sound, just as the levator palati does. The constrictor muscle contracts the cavum pharyngopalatinum, the pharynx wall bulging out; and it is chiefly on the action of this muscle that I base the system of my artificial palates. " These palates, which in all their parts are made of hard caout- chouc, consist of a teeth-plate suitably attached to existing teeth, and which, at the same time, covers the fissure in the hard palate, if such a fissure exists. Where the fissure commences in the velum, that plates terminates in an apophysis broad enough for filling up the defect. This apophysis is at the same time of such thick- ness as to keep up a contact between the high edges forming the sides of the apophysis and the two halves of the velum, even when the levator palati is in activity. To bring about this contact the more surely, the high edges forming the sides do not rise straight, but obliquely, toward the outside. The lower surface of the apophysis, turned toward the mouth, lies on about an equal level with the velum if the latter is raised by the levator palati. But ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 393 when the velum hangs loosely downward, the back part of the artificial palate is lying over it. This back part, accordingly, fills up the cavum pharyngopalatinum, and in such a manner as not to impede the entrance of the air into the cavity of the nose when the constrictor pharyngeus superior is inactive. Thus the patient can without any impediment breathe through the nose. But as soon as the constrictor contracts the cavum pharyngopalati (this happens, as I will repeat for the sake of clearness, in the utterance of every letter with the exception of m and n), the muscle already named reclines against the vertical back surfaces of the obturator. By this operation the air-current is prevented from entering the cavity of the nose, and is compelled to take its way through the Fig. 180. mouth, and thus the utterance loses its nasal sound. To the ex- istence of those vertical surfaces, and consequently to the thick- ness of that part of my palates which fills up the fissure in the soft palate and the cavum pharyngopalatinum, I must attach special importance. But for that thickness the levator palati, when it rises upward, would not remain in contact with the side edges of the obturator, nor would the constrictor pharyngeus be able to effect a sufficient termination if the portion of the obtura- tor nearest to it consisted only of a thin plate." Fig. 180 represents the mouth without the apparatus. Fig. 181 shows the apparatus in position ; Fig. 182 gives a view of the appliance out of the mouth. 394 MECHANICAL DENTISTRY. Dr. Henry Baker, in writing of this appliance in the "American System of Dentistry," says : " The plate, a, and its narrow and thin apophysis, i, which ex- Fig. 181. tends from the boundary, b, of the hard palate to the commence- ment of the defect, c, in the soft palate, serve also as supporters to the real thick obturator, d. The latter lies in the pharyngopalatine Fig. 182. hollow, so that the lower surface of the obturator turned toward the mouth, is about on the same level as the rest of the velum palati, e. Against the vertical side, /, and back edges, g, of the ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 395 obturator the walls of the pharynx lean if the latter is contracted by a contraction of the superior constrictor of the pharynx. But if the muscle just mentioned is not in activity, the obturator does not touch the pharyngeal wall. The contraction of the constrictor superior, therefore, closes the valve formed, with the help of the obturator, between the cavity of the mouth and that of the nasal bone, while any relaxation of the above-mentioned muscle imme- diately reopens that valve. The thickness of the obturator begins where the fissure in the soft palate commences. With the high side edges of the fore part of the thick obturator, which edges ascend, not straight but obliquely, toward the outside, the side halves of the fissured velum palati, e, are in constant contact, even when the latter are raised by the action of the muscular levator palati. The proportions of the back part, which, in the same manner as in the case of an acquired defect, fill up the cavum pharyngopalati, k k, are the two halves of the fissured uvula." Dr. Suersen admits the importance of the part taken by the levator palati muscles in the formation of articulate speech ; yet he makes no provision for utilizing them as such, and provides only for the contact of the superior constrictor muscle with the distal surface of the appliance to shut off the nasal passage. For the patient afflicted with congenital cleft, to acquire perfect articulation with such an appliance, even if it be possible, years of application and training of this muscle would be necessary ; and a little reflection will show that this muscle, besides performing its own functions, must be trained to fulfil those of the velum palati, levator palati, and tensor palati. But in an accidental lesion this may be all that is necessary, as the patient having previously learned to articulate distinctly, and having this deformity come upon him afterward, the superior constrictor muscle would no doubt be sufficiently developed to perform that function. Sir William Ferguson, in his report of a dissection made by him of a cleft palate, in 1844, states distinctly that the constrictor was very full, and he also claimed for that muscle very decided forward ac- tion in deglutition. Dr. Kingsley, in speaking of Suersen's appliance, says : " First, that of all obturators this is the best form for congenital fissure, but while the wearer is enabled to articulate with such an instru- ment, it is only after he has learned articulation with another ap- 396 MECHANICAL DENTISTRY. paratus. Second, that a soft, elastic, artificial velum is much better adapted to the acquirement of articulation than any unyielding, non-elastic substance, but when acquired an obturator may be sub- stituted. Third, that in very rare cases articulation may be acquired with an obturator only, but it is the extra activity of the pharyngeal muscles, while with the elastic velum the levators of the palate contribute largely." Baker's Velum. — Dr. Henry Baker describes his appliance as follows : " Numerous experiments to provide an artificial appliance Fig. 183. The cleft, extending a little beyond the soft into the hard palate. with hard rubber, utilizing the levator muscles to control the movement of the appliance, and with which articulation could be learned as well as with the perishable soft-rubber velum, resulted in my adoption of the following device in cases where the cleft extends a little beyond the soft into the hard palate, as shown in Fig. 183. The appliance consists of a gold or hard-rubber plate (A, Fig. 184), covering the roof of the mouth down to the junction of the hard and soft palates. From this point the movable portion, F, extends back and downward, restoring symmetry of the palatal surface by ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 397 bridging across and lying upon the muscles of each side. C E is a spring controlling the upward movement of F. The distal sur- FlG. face, G, or that portion coming in contact with the pharyngeal wall, is quite broad, and so constructed as to articulate perfectly Fig. 185. ■with this surface, while the constrictor muscle contracts and closes around it on a semicircle." This is the Suersen principle, and the main ideas are taken from that appliance. 39§ MECHANICAL DENTISTRY, The velum is of polished hard rubber, gold, or platinum, and much resembles a chestnut in form. It is attached to the plate with a hinge-joint, B B, thus giving Fig. i free movement at the junction of the hard and soft palates. At the junction of the hard and soft palates there is a stop, which prevents any downward pressure upon the muscles when in a relaxed con- dition. Fig. 187. The muscles relaxed, the appliance descended, thus giving a free passage for nasal sounds and respiration. Fig. 185 shows the appliance in position, the dotted lines show- ing the part of the appliance resting on the muscles. The main advantages of this appliance are that it is made of a durable material, is easily constructed, and that articulation can be ARTIFICIAL TREATMENT OF PALATAL DEFECTS. 399 learned with it more readily than with any other appliance. In addition, it is so easily movable as to be acted upon by, and be under perfect control of the muscles by which it is surrounded. In studying the mechanism of speech, we learn that more than three-fourths of the sounds of articulate language depend upon the integrity of the soft palate for their perfect enunciation. This being the fact, articulation with a rigid obturator must be extremely difficult to acquire. If three-fourths of the sounds depend on the free movement of the natural palate, it seems a sufficient reason why provision should be made for the same movement in an artificial one. Dr. Kingsley says that with a yielding appliance the levators of the palate contribute largely to correct speech. The surrounding muscles have control over the appliance here described in the following way : The artificial velum bridges across the opening and lies upon the muscles of either side. (See Fig. 185, D D.) With all sounds requiring the closure of the nasal passage it is thrown up by the levator muscles, as shown at D in the sectional Fig. 186, there being no resistance. The thickness of the velum brings its posterior surface in close apposition with the superior constrictor muscle, F, affording in the pronunciation of the gutturals a firmer resistance to the pressure of the tongue, G, than can be obtained with a thin obturator. By the presence of the hinge, B, the above movements are rendered so free and facile that there is no tendency to displacement of the plate, such as occurs with a rigid appliance. If a nasal sound immediately follows a guttural, the descent of the velum is rendered certain by its own weight, even if not aided by the spring. CHAPTER XXVIII. APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLA. (Interdental Splints.) Dentists are peculiarly fitted to overcome the mechanical diffi- culties in the treatment of fractures of the maxillae ; while the general surgeon, whose services are usually first sought, encounters many annoyances, and seldom secures a correct adaptation and retention of the fragments in their normal position. In fact, all of the approved appliances and methods have emanated from dentists. Fractures of the jaw are unmistakable, the prominent symptoms being pain, swelling, drooling, mobility of the fragments, crepitus, and displacement of the teeth. If there is any doubt as to the location of the fracture of the lower jaw, the operator should be seated in front of the patient, and gently but firmly grasp the bone on either side, allowing the forefinger to extend into the mouth and rest upon the teeth, when the false point of motion or crepitus will be readily recognized. The Division of Fractures. — Fractures are divided into simple, compound, and comminuted. Simple, when the bone only is broken without piercing the integuments ; compound, when the fracture is accompanied by laceration of the tissues through to the surface, so as to establish communication with the air; comminuted, when the bone is broken or crushed into several pieces. If the body of the bone is involved, fractures of the lower jaw are usually compound in the direction of the mouth ; but when the ramus, condyle, or coronoid process are fractured this is not the case (on account of their being so deeply seated) unless the wound is caused by a gun- shot or missile. Several cases of fractured maxillae have been sent to the writer for treatment, at the clinics of the Pennsylvania Col- lege of Dental Surgery. These operations have been carried out according to the principles herein described, and with entirely satis- factory results. 400 APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 40I Securing the Impression. — The fundamental principles of tak- ing the impressions of both jaws and reconstructing the model of the fractured jaw by articulating the teeth to the cast of the unbroken jaw, and upon this making the appliance, or splint, were inculcated by Drs. Gunning and Bean. The impression of both jaws should be taken, either in wax or modeling compound, using as small a quantity as will insure a good impression of the teeth and gums. That of the uninjured jaw should be taken first, thus gaining the confidence of the patient, and deferring the most painful operation until the last. As it is impossible to keep the fragments of a fractured inferior jaw in perfect apposition while taking an impression, no attempt should be made to entirely reduce the fracture at this time. The sec- FlG. I tions, however, should be brought as nearly to position as possible without causing much pain to the patient. An assistant should stand behind the patient and support the broken jaw, keeping it steady while the impression is being taken. This is more important, however, when the fracture is double. The impression material being ready, it should be introduced into the mouth and carefully brought to position, and much care should be exercised to prevent the pieces of bone and loosened teeth from moving when this material is being molded about their necks. Preparing the Models. — After the impression has been secured, mix plaster and pour cast in the usual manner. Figs. 188 and 189 represent casts showing double fractures. The casts or models of both jaws being obtained, they should be carefully articulated. This is done by cutting, with a small saw, 26 402 MECHANICAL DENTISTRY, the lower cast at the point, or points, of fracture, and rearranging the sections thus made so as to bring the teeth of the two models into correct articulation. This is represented in Fig. 189. The pieces should then be secured in this position with plaster and the two models placed in an articulator. Forming the Splint in Wax. — Any interdental dovetail spaces should be filled with soft plaster, so that the splint when finished can be readily adjusted and removed. The articulator should now be arranged (by the set screw in the back) so as to open the bite about y 2 of an inch. Carefully cover teeth' and gums of both casts with No. 60 tin-foil. Over this covering of tin-foil build up the splint in wax. This is best done Fig. 189. as directed by the late Dr. Alonzo Beak* First, place two layers of thin base-plate wax over the teeth of both models, allowing it to extend just beyond the necks of the teeth upon the gums, but not quite to the edge of the tin-foil. Then make a strip of wax about yV °f an mcn thick and wide enough to fit between the pieces of wax on the models, and long enough to extend as far back as they do, joining the three pieces together with melted wax. Pass a hot spatula all around the edge of the wax, where it joins the tin-foil, to make a perfect joint. The object of the tin-foil is to make the rubber smooth, and to have the splint, when finished, a trifle larger than the natural teeth, so that it will pass into position without binding at any point. * " American System of Dentistry," Vol. ii. APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLJE. 403 Flasking. — The wax splint and tin-foil covering, now being one piece, should be removed from the models and the models care- fully taken from the articulator. Trimming their bases and sides is necessary, so that when the splint is in position on them the whole will fit in the vulcanizing flask. The lower model, with the splint upon it, should be flasked first and the investment allowed to ex- tend half way up the splint. Trim, varnish, and oil. Place the upper model in position in the splint and finish flasking. By allow- ing the tin-foil to extend beyond the wax (as at T, Fig. 190) the investment holds it in position when the wax is removed. Fig. 190 gives a sectional view of the flask with the splint invested. F represents the flask ; M, the models ; P, plaster investment ; T, tin- Fig. 190. foil coverings of the teeth extending beyond the wax splint; W, wax model of splint. Before opening the flask place it in hot water to soften the wax. Separate the sections carefully. Wash the wax out by pouring boiling water upon it, instruments not being used, as they are liable to injure the tin-foil. Packing and Vulcanizing. — Liberal outlets for the rubber should be made in both sections. Cut the rubber into thin strips and soften over boiling water. It is also advisable to cut up a piece of previously vulcanized rubber, small pieces of which may be packed in between the other rubber at the thickest points, making it less liable to become porous in vulcanizing. Pack each section care- fully and thoroughly a little more than full. Place the sections together, boil, and close them in the usual way. In vulcanizing 404 MECHANICAL DENTISTRY, allow the mercury one hour to rise to 320 F. When this point is reached the temperature should be kept uniform for one hour or more. Fig. 191. Finishing. — When the flask is taken from the vulcanizer and has become cold, carefully remove the plaster and tin-foil from the rubber. In trimming - , the rubber should be cut away nearly to the necks of the teeth and the edges all nicely rounded. The opening Fig. 192. made in the splint for feeding purposes should be in front, if pos- sible, and large enough to allow for the free passage of a feeding tube, and should have the edges well rounded. The splint should now be immersed in dilute muriatic acid to dissolve the tin, after APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 405 which it should be carefully finished and polished. Fig. 191 repre- sents the completed splint. It is often advisable to make openings through the top or side of the splint against each tooth adjoining the fracture, so that it can be determined when the fractures are in place. This plan is represented in Fig. 192. Securing Splint in the Mouth. — The splint is now ready to be adjusted in the mouth, and if the foregoing instructions have been closely followed the teeth of the superior jaw will readily slip into place. After so placing it, carefully manipulate the lower jaw, reducing the fracture and bringing the teeth to position in the splint. The jaw should then be firmly secured by external bandages. The Kingsley Splint. — A splint devised by Dr. Norman W. Kingsley consists of a vulcanite covering to the lower teeth, having two steel wires attached extending out of the corners of the mouth and then backward along the cheek on a line with the teeth. It is held in position by having the wires bound to a sub-metal splint of padded wood. The upper teeth must articulate with the upper surface of the rubber, so that the patient can use it for mastica- tion. Take upper and lower impressions ; pour models and articulate them, as before described, and place them in an articulator. Upon the lower model carefully press a piece of wax about one line in thickness over the teeth, allowing it to encroach a little upon the gums. Close the articulator to make the imprints of the upper teeth in the wax. The best method to make the arms is to use a couple of old dental excavators. Flatten the ends which are to be 406 MECHANICAL DENTISTRY. imbedded and curve them carefully, so that they will pass out of the mouth and extend backward without pressing hard on the corners of the mouth, and terminate near the angle of the jaw. The flat- tened ends should be made quite broad and be thoroughly imbedded Fig. 194. in the splint, as much strain comes upon them. Fig. 193 represents this form of splint. The following cases, taken from the practice of Dr. Kasson C. Gibson, of New York, are of especial interest in this connection. Fig. 194 represents a fracture at the symphysis; Figs. 195 and 196 the displaced fragments sawed from the casts. Fig. 195. Fig. 196. The occluding or grinding surfaces of antagonistic teeth are unmistakable, and tbere is no excuse for making an error in reset- ting the plaster model. Should any discrepancy occur, it will be fatal to the success of the appliance. In all cases where there are APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 407 teeth which occluded with those of the opposite jaw (previous to the fracture) a mistake is impossible, if care be exercised. Fig. 197 shows the plaster fragments placed in their normal posi- tion and cemented together, ready for the articulator. If fractures where the teeth are missing, take an impression of the alveolar ridge in the same manner as for artificial teeth, and there will be no difficulty in correcting the model. The splint should be molded with wax on the reconstructed plaster cast, and must embrace each fragment of the jaw. If to be used for mastication, the splint should cover all the teeth. After modeling the splint in wax, and just before removing the cast for flashing, soften the wax with dry heat. (The grinding surface of the teeth should have been previously oiled to prevent their adhering.) Then close the articulator, forcing the grinding Fig. 197. surface of the upper teeth into the wax, thus giving a uniform grind- ing surface. Before packing the rubber, cover the teeth and model with two or three thicknesses of tin-foil. There are two reasons for doing this : first, it makes the splint a trifle larger ; second, it gives a clean surface. After vulcanizing, immerse the splint in diluted muriatic acid to dissolve the tin. Interdental splints ought to be so adjusted that mastication can be performed. In many fractures of the lower jaw it will be impossible to hold the fragments in the splint, in their normal relations, by merely attaching them to the splint. In these cases the appliance must be supplemented by an external metal compress, so attached to it that the jaw will be held as in a vise. The tightening of this compress forces the fragments into the splint and securely holds them. Fractures of the upper jaw require but little treatment compared 408 MECHANICAL DENTISTRY. with those of the lower, since the bones are naturally immovable, and there is little difficulty in keeping the fragments in position. The length of time necessary for wearing an interdental splint is variable ; the shortest time, however, being about three weeks. Brief histories of the following cases are furnished as illustrating the different methods and appliances used in the treatment. Case i. — Male, aged fifty. Treated at Bellevue Hospital. Lower jaw fractured on the left side, the line extending through the body between the cuspid and first bicuspid. The displacement of the posterior fragment was downward and outward. No displacement of the right side. The splint used for this patient was made of vulcanite, covering all the teeth, and held in position by first tying ligatures to the teeth and afterward to the splint. The holes on the grinding surface were for two purposes : first, to ascertain if the teeth were in proper posi- tion ; second, to introduce the nozzle of the syringe for cleansing. After reducing the fracture and adjusting the splint, the patient was enabled to masticate without any difficulty. The splint was worn about four weeks, and on its removal occlusion of the teeth was found to be correct. Case 2. — Male, aged thirty-five. Treated in Bellevue Hospital. Lower jaw fractured in two places; on the right side between the lateral incisor and cuspid, and on the left of the symphysis, between the central and lateral incisors. Two incisors on the right side and one on the left side had been knocked out at the time of the injury. The anterior fragment was forced back and downward under the tongue; the left side of jaw displaced downward and inward. (See Fig. 198.) A splint similar to the one just described was applied, except that after inserting the splint and reducing the fracture a chin piece of gutta-percha (the impression material now used by dentists is much better), padded with cotton, held in position with a four-tailed band- age, was added. Nourishment was taken through a space left in the splint. (See Fig. 199.) After a few days it became necessary to remove the chin piece, as the patient complained of soreness and pain. It was then dis- covered that an abscess had formed on the left side of the symphy- sis. This, on being opened and probed, was found to contain a small piece of bone, which was removed. The parts were cleansed APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 409 with a solution of carbolic acid and glycerin, the cotton padding renewed, and the chin piece reapplied. This was frequently re- moved for renewing the cotton and for treatment of the abscess, Fig. which healed in a few days. About this time a second abscess formed under the splint, near the symphysis. This, on being opened, contained a piece of alveolar process, which was removed. Fig. 199. A. Space through which nourishment was taken. B, B. Holes and slots for tying the ligatures to the splint, these having been previously tied around the teeth. These holes were also used for introducing the nozzle of a syringe for clean- sing. C, C. Ligatures. D. Ligature tied. Later several other pieces of alveolar process presented themselves at or near this opening, and were removed. At the end of three weeks the union of the fragments was sufficiently firm to permit 410 MECHANICAL DENTISTRY. of the removal of the chin piece, allowing the use of the jaw for mastication. The bandage, however, was retained, except when nourishment was being taken. The splint was removed after being worn about six weeks, when occlusion of the teeth was found to be correct. Case j. — The patient, a miner, aged twenty-seven. Three days before admission to the hospital, May 2, 1872, he was injured by a splinter of wood from an explosion of nitroglycerin. Examination revealed a compound comminuted fracture of right half of inferior maxilla. There were three points of fracture : first, between the left lateral incisor and the cuspid ; second, between the bicuspids ; third, at or near the angle of the jaw ; considerable displacement of all the fragments. The anterior fragment, containing three incisors, the cuspid, and first bicuspid, was depressed y 2 of an inch and displaced backward. The middle fragment, including the second bicuspid and three molars, was carried up nearly to the median line and slightly back- ward. The posterior fragment was slightly elevated. A splinter of wood about 3^2 of an inch long had been extracted from an external wound which extended inward from the symphy- sis for iy 2 inches along the line of the jaw. A clot of blood occu- pied the left side of the floor of the mouth ; there was also consider- able swelling about the face. The patient swallowed with difficulty, fluids escaping through the nose ; articulation very indistinct. May 3. Patient partook of milk through a glass tube with less dis- comfort than the day before. May 4. Patient still unable to swallow with ease, although the swelling had greatly subsided. An attempt was made to introduce the stomach-pump, but patient would not submit. In the afternoon Prof. Stephen Smith saw him and advised wiring the anterior frag- ments in order to draw and retain the tongue forward. This was accomplished, though not without some difficulty, and the patient drank two glasses of milk. About two hours later the wire broke, but the patient was able to swallow as well as before, although com- plaining of pain during the act. May 5. Patient took three cups of coffee. Fragments again wired in position. May 6. Patienl swallowed all the food he wished. Wire failed to hold fragments in place. APPLIANCES FOR TPIE CORRECTION OF FRACTURED MAXILLA. 4H May 7. Swelling had almost disappeared. Odor from the mouth was very offensive. May 9. Large fragment of the jaw, containing one bicuspid and two molars, became detached during the night, and the third molar also came away (Fig. 200). Treatment up to this time consisted of Fig. 200. Fig. 201. Model showing displacement. •disinfecting the mouth with a solution of carbolic acid and glycerin. The wound was also dressed with the same, and the jaw supported with a four-tailed bandage. May 15. Impressions were taken in plaster-of- Paris preparatory "to making an interdental splint (Fig. 201). This was constructed Fig. 202. •similar to those already described, with the addition of two steel wires (old excavators) vulcanized in the splint and curved upward as they emerged from the corners of the mouth, thus avoiding pressure on the lip, and extending backward nearly to the angle of /the jaw (Fig. 202). A rubber band was substituted for the bandage, 4i: MECHANICAL DENTISTRY. and extended from one steel wire under the jaw to the other, out- side of the gutta-percha chin piece. May 19. Interdental splint adjusted (Fig. 203). Patient removed this five hours later, on account of considerable pain on the right side of the symphysis. May 20. A very tender induration appeared posterior to and below the cuspid and first bicuspid of the right side. On opening this, a small piece of bone was found and removed. May 21. Splint readjusted. Patient ate and slept well. May 23. Splint again removed by patient, as he could not endure Fig. 203. the pressure. Bandage applied, which imperfectly held the frag- ments. May 28. Interdental splint readjusted and fragments placed in position. Wound under the chin nearly healed. During a period of ten days after the readjustment of the appli- ance, it was found necessary occasionally to remove the chin piece for some hours, owing to extreme pain and tenderness of the ex- ternal surface. Cotton and a bandage were temporarily substituted for the chin piece and rubber band. Both pain and tenderness were partly caused by the pressure requisite to retain the fragments and splint in position. The splint was constantly worn, except at such times as were necessary to remove it for cleansing. After two APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 413 months, firm union was found to have taken place, and occlusion of the teeth correct. This case appears in an article written by Dr. N. W. Kingsley, published in Johnston's Miscellany, in January, 1874, wherein Dr. Kingsley gives Dr. Gibson (who was at that time his assistant) credit for making and adjusting the splint. Case 4. — Male, aged about sixty. Lower jaw fractured on the right side, between the bicuspids. Previous to admission to hospital he had been treated with gutta-percha covering the teeth, and a four- tailed bandage. About four weeks after the accident these were removed, as union had taken place, but upon examination all the teeth to the left of the fracture, back to the wisdom tooth, were found to be displaced downward from V2. to %. of an inch (Fig. 204). Impressions were taken, and a splint made similar to that de- scribed in Case 3. The patient was etherized and the jaw refractured Fig. 204. at the same point. The splint was adjusted and held in position as in Case 3. About twenty-four hours after the adjustment of the appliance, the patient complained of numbness extending from the point of fracture to the symphysis. On examination, after the re- moval of the chin piece, it was thought that this was due to an injury of the nerve at or near the mental foramen. It remained for some weeks, but eventually normal sensation was regained. The splint was worn with comfort for six weeks, the chin piece being occasionally removed for the purpose of cleansing. Occlu- sion of teeth was found correct at this time. Case 5. — Male, aged thirty. Lower jaw fractured at the symphy- sis. The left central incisor, being loose, was removed. The right fragment was displaced downward and inward; the left inward. The splint used in this case was similar to the one last described, 414 MECHANICAL DENTISTRY. except that for the steel wire, gutta-percha chin piece, and rubber band, an external metal compress was substituted. This was con- structed from a saw-frame such as is used by mechanical dentists (Fig. 205). To this was attached a revolving brass chin piece (Figs. 206 and 207) ; this was padded with spongiopilin covered with oiled silk (Fig. 208). The splint was worn four weeks, when occlusion of the teeth was found to be correct. This external metal compress was found to be simpler in its con- struction, more readily applied, and more effective. The chin piece Fig. 205. The handle and the parts marked A, B, were re- moved. C, revolving brass chin piece. The rod at D, the point of contact with the lips, is made round to avoid irritation, and at E is split and bent to nearly conform to the contour of the jaw and teeth. To this (E) is attached the vul- Vulcanite attached. The top holes serve for ascer- taining if splint and fragment are in position ; the side holes are for cleansing. should be made of any size or form the case may require. If there are external wounds or abscesses, holes should be cut in the chin piece corresponding with these, thus permitting drainage and treat- ment. For the reduction or retention of any fracture of the lower jaw, with much displacement, and where external pressure is required, this form of splint will prove as effective as any appliance that may be employed. When used, it is not always necessary completely to reduce the fracture at the time of introduction. The use of the jaw APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 415 for masticating will gradually cause a proper adjustment of the teeth to the splint. Case 6. — Male, aged about forty. Lower jaw fractured at the symphysis. Left side displaced downward about % of an inch and carried inward. Appliance similar to that last described. Frac- ture reduced without any difficulty. After wearing the splint four weeks, occlusion of the teeth was found to be normal. Case 7. — Male, fifty-two years of age ; while assisting in launch- Fig. 208. Appliance in position (from photograph of patient). ing a ship, was struck by a heavy bar across the left side of the face. Admitted as a patient to Bellevue Hospital. Examination revealed a lacerated wound an inch long, situated Ya, of an inch above the right angle of the mouth. The lower jaw was fractured in three places : First, at the end of the sym- physis, between the central and lateral incisors ; second, at the right of the symphysis, between the central and lateral incisors; third, at the angle back of the last molars, right side. The anterior 416 MECHANICAL DENTISTRY. fragment was displaced downward and backward, and the large fragment on the right, containing six teeth, was depressed at the anterior end, much elevated at the posterior. No displacement of the left side of the jaw. The wound in the lip was closed with silk sutures, and a four- tailed bandage applied to the jaw, but a few days' trial proved its inefficiency. Impressions were then taken for an interdental splint. Upon removing impression of the upper jaw, this also was found to be fractured as follows : first, from behind the second bicuspid on the right side across the roof of the mouth, through the alveolar process on the left side, where the first molar had been extracted, then around in front, above the teeth, to the right side; second, between the central and lateral incisors of the right side, Fig. 209. running along the median line and intersecting the fracture before described (Fig. 209). The two fragments containing all the teeth anterior to the molars were slightly displaced. These fractures were readily readjusted and held with ligatures. For the lower jaw the splint similar to that used for Case 5 was applied March 9th, with the exception that the tongue-holder or duct compressor (used by dentists) was substituted for the saw- frame; the chin piece padded with spongiopilin covered with oiled silk. From that date the patient experienced no discomfort, and ate the ordinary hospital food without difficulty (Figs. 210 and 211). On March 20th he was discharged from the hospital, and on April 10th the splint was removed. No deformity remained. This case appears in Dr. N. W. Kingsley's article published in Johnstons Miscellany, February, 1874; also in his work on "Oral APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 417 Deformities." From the former we quote : " The impressions, cast, and adaptation of this instrument were made by my assistants, Messrs. Gibson and W. H. Kingsley." Fig. 210. Case 8. — Patient, a policeman, aged thirty-five. Lower jaw fractured on right side, between second bicuspid and second Fig. Appliance in position (from photograph of patient). molar; the first molar having been extracted, third molar missing. An attempt had been made to reduce and hold the fracture by cov- 27 41 8 MECHANICAL DENTISTRY. ering the teeth with gutta-percha and supporting the jaw with a four-tailed bandage. Twenty days after the injury was received, on taking impressions for an interdental splint, it was discovered that there was no actual displacement of the anterior fragment, but the posterior one, in- cluding the second molar, was elevated about ^4 0I an inch, the tooth coming in contact with the third molar on the upper jaw. The treatment was similar to that used in Case 7, and the fracture was reduced without any difficulty. The splint was worn with comfort for thirty clays. On removal,- the teeth occluded correctly. Case p. — Male, aged about twenty-five, subject to epileptic con- vulsions. Fracture due to a fall during one of these attacks. The lower jaw was fractured at the symphysis; right side displaced downward about y^ of an inch ; anterior end of fragment outward ; posterior portion of jaw inward about *4 OI an inch. No displace- ment of left side of the jaw. An attempt had been made to reduce and hold the fragments in position with gutta-percha covering the teeth, and a four-tailed bandage. Two weeks after the accident impressions were taken for an inter- dental splint, which was applied, the fracture being reduced with- out any difficulty. The splint was worn with comfort for five weeks, when it was removed, occlusion of the teeth being correct. A few minutes after the removal of the splint the patient had an epileptic seizure, although he had been free from these attacks during the treatment for fracture. Appliance similar to Case 8. Case 10. — Patient, a boy, aged six. Two fractures of the lower jaw. First, between the lateral incisor and cuspid, left side; sec- ond, back of last temporary molar on right side. Displacement of anterior fragment downward and inward, each about % of an inch ; slight displacement of posterior fragment ; no displace- ment of left side (Fig. 212). The splint used was similar to the one in Case 7, with necessary alterations (Fig. 213). Attempts had been made to reduce and hold the fragments, first, with ligatures about the teeth ; second, with gutta-percha covering the teeth and a bandage, neither of which proved effectual. Three weeks after the accident an interdental splint was adjusted. Great difficulty was encountered in reducing this fracture. A few days later, the reduction not being satisfactory, the splint was removed, nitrous oxid administered, fracture reduced, and splint replaced. APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 419 The following form of appliance has been adopted as best meet- ing the requirements of cases needing an external metal compress. It consists of three parts : First, a compressor ; second, a chin piece ; third, an inner steel band or the wire splint, as shown in Fig. 214. First, the compressor (used without alteration for all cases), con- FlG. Fig. 213. Fig. 214. sisting of a horizontal rod (A) and a vertical rod (B), each about two inches in length, meeting at right angles. Rod B is hollow, and at its upper end is fitted a thumb-screw so adjusted as to hold at any point in it a movable rod (C), thus regulating pressure. Passing horizontally through a bulb at top of rod C is a rod (D) three inches in length, bent downward at right angles for about an inch. One-half of this lower end is smaller in diameter than the other half, leaving a shoulder. A thumb-screw in the bulb admits of the adjustment of rod D at any angle. Second. The chin piece is attached to the compressor by a thumb-screw, so adjusted that it may be pushed backward and forward on the rod A, and at the same time affording a double rotary movement. The chin piece is made in different forms, each peculiarly adapted to the location of fracture, (a) If fracture is at or near the symphysis, the chin piece consists simply of a flat piece of brass placed directly under the chin; (b) if back of the cuspid teeth involving the molars, it should fit the chin extending back to the angle of the jaw; (c) if involving both the angle and the con- dyle, it must include the entire lower jaw, and extend to the line 420 MECHANICAL DENTISTRY. of the ear. A metal button (E) should be attached on each side of the chin piece for use in attaching any necessary support. For support nothing surpasses a skull-cap, to each side of which can be attached a piece of elastic reaching to the chin piece ; this in turn can be fastened to the metal button by a ring sewed in the end of the elastic. Third. The inner steel bands are made of various sizes and shapes to conform as nearly as possible to the contour of the jaw and teeth, and are vulcanized in the splint. This appliance has been so constructed that the external compress may be removed independent of the splint proper ; temporarily where external wounds or abscesses need treatment; permanently where there is sufficient union to retain fragments. Any irritation of the lips caused by the adjustment of the rod at the median line may be remedied by removing (the patient having previously closed the jaws firmly) the external compress and read- justing it at any point to the right or left. Splintage for Section of Inferior Maxilla. — In certain opera- tions designed to reach the zygomatic fossa and in external pharyn- gectomy an interdental splint has been employed with much satis- faction. A very interesting case in point* is that treated by George R. Fowler, M.D., Professor of Surgery in the New York Polyclinic, and Rodriguez Ottolengui, M.D.S., of New York. After some preliminary remarks upon different methods of procedure, or forms of operations, Dr. Fowler says that section of the maxilla, as hereto- fore accomplished, has consisted in dividing the bone either just above, or in front of the angle, i. c, either through the ramus, in which case the saw-cut runs in a horizontal direction, or through the body of the bone, the section being made vertically. These sections were first proposed by Mikulicz, to which he added, in cases of external pharyngectomy, removal of a portion or the whole of the ascending process, or ramus of the jaw. The latter is usually an unnecessary mutilation and seriously interferes with the func- tions of the jaw, as well as leading to an unsightly appearance of the parts. If the section is made in front of the angle and in a vertical direction, the angle itself is in the way of complete access to the parts above the • latter, an important consideration both in neurectomy at the foramen ovale, and in external pharyngectomy. * Reported in the Items of Interest, January, 1897. APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 42 1 In order to overcome these objections, Dr. Fowler makes an oblique section directly across the angle itself. This is done with a chain saw, the attachments of the masseter upon the external, and those of the internal pterygoid upon the internal surface of the jaw, being first detached. The soft parts are raised, together with the periosteum, which is stripped from the outer and inner surface of the bone by means of the rugine or raspatory. The chain saw is passed beneath the periosteum, and the cut commenced just pos- terior to the site of the wisdom tooth. The jaw is steadied by an assistant, and the chain saw so directed that the cut shall terminate at the point of the angle. By this means an oblique section is made across the angle, and a result produced, when readjustment of the divided bony parts is effected, not unlike what is known among mechanics as a " miter." The advantages gained, in the way of access to the deeper parts, are beyond question, and are illustrated in Fig. 215. In the case of a young lady, operated on for the removal of a sarcoma of the tonsil and its neighborhood, it was determined to overcome, if possible, the disadvantages which constituted the ob- jectionable features of the older methods of bone section, and re- adjustment of the fragments and the maintaining of the same in their proper relations. In furtherance of this desire, Dr. Fowler conceived the idea of having a proper interdental splint made pre- liminarily, which could be applied immediately after the completion of the operation, and which should automatically adjust the divided parts and maintain them in their proper relations, thus assuring a perfect restitution of their physiological functions. Accordingly, a few days prior to the operation he called into requisition Dr. Ottolengui, whose ready appreciation of the neces- sities of the case proved to be invaluable in carrying the latter to a most successful termination, so far as the mechanical difficulties to be overcome were concerned. The necessary casts were obtained and an interdental splint constructed. All being in readiness, the operation of external pharyngectomy, with oblique section of the jaw at the angle, was performed. Upon the completion of the operation, the bony parts were readjusted. It was found that the two halves of the obliquely divided ramus and body of the jaw fitted together like the united corners of a 4^2 MECHANICAL DENTISTRY. picture frame, the comparatively long cut and the broad bony surfaces aiding this materially. Fig. 215. 1. Hyoglossus muscle. 2. Retracted posterior belly of the digastric. 3- Stylo- hyoid muscle divided at its lower and anterior attachment at 4. 5- Mylo- hyoid muscle, retracted anteriorly. 6. Body of inferior maxilla. But as it was subsequently discovered that the slight separation of the jaws which the interdental splint produced displaced the body of the bone in a forward and downward direction, and sepa- APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILUE. 423 rated the fragments, it at once became evident that a splint was needed which would admit of adjustment of the tooth surfaces to each other with the minimum amount of intervening space. This was undertaken and successfully accomplished by Dr. Ottolengui. The patient was fed at first by a tube led through the external wound and into the pharynx. Through this tube, also, frequent irrigations of the parts with potassium permanganate, as well as the application of peroxid of hydrogen solution, were carried on. Subsequently the feeding and irrigation were effected by means of a soft rubber catheter passed between the metal splint and cheek, and into the pharynx. The splint was dispensed with in the third week and movements of the jaw permitted. The healing was uneventful, and the masti- catory function of the jaw, despite the fact that the callus thrown out in the reparative process was at the site of the attachments of the internal pterygoid and masseter muscles, was complete. A point worthy of note in the case is the fact that almost perfect restoration of phonation finally took place, despite the fact that in the operation for the removal of the diseased parts it became neces- sary to remove, in addition to the tonsil and underlying parts, all of the faucial pillar and at least three-fourths of the velum. The cicatricial contraction which followed the healing process upon the diseased side, displaced toward the median line the remains of the velum. The effect of this, as well as the control over the move- ments which the patient obtained, was finally sufficient to produce occlusion of the postnasal space, and overcome to a great extent the nasal sound of the voice which at first was quite marked. After constructing and inserting a modified form of the Gunning splint, which seemed to fit accurately and comfortably, the divided jaw was held in position by a series of bandages which covered the head, as well as the dressings over the wound in the neck, and passing around and under the chin. This, however, as has been stated, proved ineffectual, and Dr. Ottolengui describes the peculiarities of the case from this stage, as follows : " Two days later I was called to visit the patient, as she was suffering considerably from the splint. With some chagrin I visited the hospital, and upon examination discovered that in the region of the wound all the soft parts had become so much swollen that the splint, which at first did not touch the gum tissue at any point, was 424 MECHANICAL DENTISTRY. now in contact with it, and had already caused a most painful abrasion. Had this been the only fault in the splint it would have been trivial in importance, easily remedied by cutting away all of that part of the splint which engaged the lower molars of that side, which I did, the splint being perfectly comfortable when replaced. Nevertheless I record this fact, as worthy to be remembered by all who may choose to make an interdental splint of rubber, especially when through neglect an operation shall have become necessary in order to bring the ends of the bones together, in order to introduce the splint. After all such surgical interference it is well to remem- ber that swellings may occur immediately in the region of the frac- ture, and special caution should be taken to avoid impingement of the splint in this vicinity. " But an examination of the parts, while I had the splint out, sud- denly aroused a suspicion in my mind, which, if true, would prove that the splint was inherently wrong in principle. This visit being at night, I allowed the house surgeon to replace the splint and bandages, and arranged for a consultation with Dr. Fowler for the following morning, which fortunately was Sunday, so that I had the whole day at my disposal. At this examination we found to our regret that my suspicion was well founded, and that the splint would prove harmful ; consequently a splint of an entirely new de- sign was decided upon. " The fault in the splint lay in the opening of the jaws. The main object of a splint, aside from obviating the necessity of wire suture, is to hold the jaws during the processes of union in such position that subsequently the occlusion will be correct. The double in- terdental splint was specially designed to this end, and has un- questionably accomplished the purpose in hundreds of cases, but these cases have been fractures of the bodies of the bones, the rami being unaffected. / have little doubt now, that in cases where the ramus has been involved, perfect occlusion has not resulted, and moreover that it has remained unsuspected that the splint actually pre- vented such occlusion. In the case of our patient, we found that the interposition of the splint caused a V-shaped gaping of the divided parts, and it was an unavoidable deduction from the premises that union would result from the deposition of new bone to fill this gap, so that after healing, while the jaws would accurately occlude with the interdental splint, the splint being removed, the additional bone APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 425 deposited in the ramus would preclude the possibility of perfect occlu- sion of the teeth, each set with the other." Ottolengui's Splint. — " Under these circumstances I obtained new impressions of the jaws, and hurried from the hospital in Brook- lyn to my office in New York, arriving in the laboratory at one o'clock. I started again for the hospital at five o'clock, carrying the completed splint with me. I mention this as an indication of what may be done in an emergency. Models, dies, and counter-dies are then made. Using 20-carat gold, 29 gage, I struck up a continuous cap to cover all of the teeth in each jaw, in the incisive region, how- ever, extending only over the cutting edges. The plaster models, with the gold covering the teeth, were then occluded, and the two caps fastened together with hard wax. They were then invested and Fig. 216. permanently united with solder. It may be useful to record a little trick in connection with the soldering, which saved a great deal of time. Of course the teeth of two jaws do not occlude like cog- wheels, consequently these gold caps were found to be in contact at some points, while spaces appeared at others. I took a piece of platinum wire and cut it into small bits, which I bent into suitable curves and dropped into the spaces. These bits of wire served as leaders for the solder, which flowed like water, closing the seam throughout its entire extent. Fig. 216 shows the form of this double interdental splint, made of gold. " I mentioned that in the incisive region the splint extended only slightly over the cutting edges. There was a useful purpose in this, which is comprehensively shown in Fig. 217 where the splint 426 MECHANICAL DENTISTRY. is seen as it appeared in the mouth. Had the labial surfaces of the anterior teeth been covered as well as the buccal surfaces of the posterior teeth, it would have been impossible to know positively that the jaws were properly in place within the splint; whereas by cutting away the gold from the faces of the anterior teeth, so that no gold whatever covered those surfaces, it could be determined readily, and at all times, whether the jaws were properly in position. In this respect the illustration is not perfect, as the artist has de- picted the gold extending somewhat upon the labial surfaces, whereas in this region no gold whatever was visible, except that actually between the cutting edges of the teeth of the opposite jaws. This feature was shown to be of considerable value, as the tendency of the tired jaws will be to open, and these frequent efforts may stretch the bandages, thus allowing play to the mouth, which, Fig. 217. however, is readily detected by the attendant, who may ask the patient occasionally to endeavor to open the mouth, whereupon it can be observed whether the teeth move from their places in the splint, in which case the bandages can be tightened. " This splint, when placed in position, caused absolutely no discomfort to the patient, was clean, free from odor at all times and proved to be all that could be desired. The long advo- cated feeding space was not missed, because at first the patient was fed through the tube which entered the mouth through the wound, and subsequently through a catheter which passed back between the cheek and jaws, entering the mouth behind the molars, the patient finding no difficulty to draw it in with the tongue, and to obtain liquids by suction." So far as the records show this was the first use of a double APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 427 interdental splint, bringing the jaws into close occlusion, and abandoning the theory of the feeding space. As a division of the jaw at the ramus offers more difficulties than a fracture in the body of the bone, and as this form of splint is here shown to be ade- quate in such cases, there can be no necessity hereafter for open- ing the jaws and thus stretching and tiring the muscles, which by the method here advocated are all at rest. Angle's Method of Fixation. — A comparatively recent and ex- cellent method for treatment of fractures of the maxillae is that de- vised by Dr. E. H. Angle, of Minneapolis, and through the doctor's courtesy I am enabled to give a full description of his methods and appliances here. He says : " The methods used by myself in treat- ing fractures of the maxillae have been so successful and so gratify- ing that it would seem they approach for efficiency and simplicity more nearly the ideal than any yet devised." In order that this system of treating fractures of the maxillary bones may be more easily understood, we will divide them into three classes. The first class comprises all simple fractures in which the teeth are good and sufficiently firm in their attachments (especially on each side of the fracture) to afford anchorage for the appliance. The second class comprises all fractures where the teeth are un- suited, from disease or any other cause, for anchorage, but yet suffi- cient to give the correct articulation of the jaws. The third class comprises all fractures where the jaws are edentu- lous. The following cases, treated by Dr. Angle, will enable the reader to comprehend the method peculiar to each class : Case No. i will illustrate class No. I. A young man fell from a pile of lumber, a distance of 15 or 20 feet, and, besides severe bruises, suffered a simple fracture through the symphysis, termi- nating, however, in front between the central and lateral on the left side, as shown by the line in the engraving (Fig. 218). Upon examination, it was found that the fractured bone was quite widely separated at the top, and the left central incisor was loosened. The treatment practised was as follows : The ends of the fractured bones were placed in their proper position and temporarily fastened by lacing the teeth with silk ligatures. Bands of very thin German silver were made to encircle and accurately fit the cuspid teeth. A small tube of German silver, y 2 of an inch in length, was soldered 428 MECHANICAL DENTISTRY. to each band and in exact alignment; a piece of wire accurately fitting the bore of these tubes, bent at right angles at one end and having a screw cut upon the other end, was slipped through each tube and secured therein by adjusting a nut on the screw. The bands were cemented in position upon the teeth by means of oxy- phosphate cement, as shown in Fig. 218. After the cement had become thoroughly set, the nut was then tightened until the fractured ends of the bone were drawn snugly together. The appliance was worn without displacement or trouble for twenty-one days, when it was removed, the bone having become firmly united. I may add, that during the time the appliance was worn, so firmly was the jaw supported, the patient suffered little if any inconvenience, and after the third day partook regularly of his Fig. 218. meals, using his jaws freely, but, of course, avoided the hardest particles of food. After removing the appliance a careful impres- sion of the jaw was taken, a model made, and the appliance trans- ferred to the model, exactly as shown in the engraving. The lower part of the jaw is, of course, diagrammatic, and was added by the engraver to show the line of fracture. It should be borne in mind that the principle upon which this appliance is based is not the same as where the teeth are simply wired together, but very different ; for in wiring, the upper parts of the fracture only are tipped or drawn together, and no pressure or support is given to the lower parts, while in the method here shown it will be seen that, by reason of the bands and pipes being rigidly attached to the anchor teeth, tipping is impossible, and pressure is exerted equally upon both parts (upper and lower) of the fracture as they are drawn together by the screw. APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 429 This device may be applied in any locality in either jaw, provided suitable teeth for anchorage be not too far remote from line of fracture. The screw may be bent to accommodate the curve of the arch, should the fracture occur in the region of the cuspid. These bands, tubes, wires, screws, and nuts are some of the ap- pliances known as " Angle's Regulating and Retaining Appliances," devised and used for the purpose of correcting irregularities of the teeth. They may be procured of dealers in dental goods. (See Fig. 219.) The treatment for cases of the second class is illustrated in the following instance : On July 4, 1889, a man aged forty-five was ad- mitted to the Minneapolis City Hospital. A blow from a police- Fig. 219. man's club had produced two simple fractures of the inferior max- illa. The first was an oblique fracture of the right side, beginning with the socket of the second bicuspid, extending downward and backward, involving the socket of the first molar, breaking out the second bicuspid, and greatly loosening the first molar. The second molar had been lost years before, while the third, as well as the re- maining teeth, were much abraded and loosened by salivary cal- culus, thus making the application of the appliance described in Case No. 1 impossible. The second fracture was situated on the opposite side high up in the ramus. Because of swollen condition of the parts, the exact line of frac- ture could not be detected, but the grinding of the ends of the bone and the great pain occasioned thereby were unmistakable evidences 43° MECHANICAL DENTISTRY. of a fracture. The patient, as in all such cases, was unable to close the jaws. The fracture on the right side was widely separated, and the anterior piece much depressed by reason of the contraction of the depressor muscles, while the posterior bone was drawn firmly up, the molar teeth occluding. (See Fig. 220.) The following is the treatment used : Bands were made to encir- cle all four of the cuspid teeth, they being the most firmly attached in their sockets. The fractured ends of the bones were placed in apposition, the lower jaw closed carefully. The occlusion of the lower teeth upon the upper required so much force and occasioned such intense pain that it became necessary to anesthetize the patient. Points on the bands for the necessary attachments were- carefully noted. The bands were then slipped off the teeth, and. Fig. 220. little pipes (shown at Fig. 219) soldered at the necessary points,, after which the bands were cemented in their proper position upon the teeth, and two small traction screw-wires, the same as shown at Fig. 219, were slipped into the pipes. The jaws were closed and the nuts tightened on the screws, until the jaws were drawn firmly to- gether, and each tooth occupied its exact position in occluding upon its fellow of the opposite jaw. Both fractures were then carefully examined and found to be in perfect apposition, and presented the- appearance shown in Fig. 220. The most natural position for the jaw and the muscles had been secured, thus placing the parts in their natural positions of relaxation and rest. During an attack of coughing during the night following, one of the bands was wrenched loose, but was replaced the next day with- APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 431 out trouble. No further accidents occurred. The patient readily took nourishment through the spaces between the teeth. Thus the fractured jaw was firmly supported without the least motion for twenty-two days, when the appliance was removed, showing most excellent results. The following case possesses several points of special interest; the fractures were in regions similar to the case just described, and the appliances, though involving similar mechanical principles, will be found to be greatly simplified. Thomas B. was admitted to the Dental Infirmary of the Univer- sity of Minnesota, suffering from the effects of a blow received on the left side of the jaw from a cant-hook while working in a lum- ber camp in Wisconsin, which produced fracture of the jaw in two places. The first fracture was on the left side, beginning between the first and second bicuspids and extending downward and back- ward, and involving the lower part of the anterior root of the first molar. The second fracture was on the right side, directly through the angle of the jaw. The fractures had occurred thirty-two days pre- vious to his admission to the infirmary, during which time nothing had been done to reduce them. He reported that he had called upon a physician, who supposed the trouble was merely an abscessed tooth, and had lanced the gum with the view of reducing the swell- ing. Later the patient had called upon a dentist in one of the smaller towns, who also failed to diagnosticate the fracture, and ex- tracted both bicuspids, in the hope of giving relief. Upon exami- nation I found considerable swelling in the region of this fracture, with the usual result ; the patient being unable to close his mouth by reason of the anterior piece of the fractured bone being drawn down by the contraction of the depressor muscles. A false joint had also become established, and the bones could be easily worked without causing pain. At the point of fracture on the right side there was little or no displacement; the swelling was also slight. The patient was anesthetized. The ends of the bone were then rubbed forcibly together with the view of breaking up the false attachments and stimulating activity in repair. The ends of the bones were now placed in perfect apposition, and the mouth closed, great care being taken to articulate the teeth in their correct position against the upper ones. 43 2 MECHANICAL DEXTISTRY. Fig. 221. The jaw was now firmly bound in this position to the upper teeth, in the same manner as described in Case No. 2, with this difference, that the method was improved upon and simplified by using clasp bands, as shown in Fig. 221. No cement was used, and instead of the screws small metallic buttons were soldered to the sides of the bands (as shown in the cut), around which fine binding wire was wrapped in the form of a figure 8. (See Fig. 222.) The bands seen upon the molar teeth in the engraving were not used in this case, but are shown for the purpose of illustrating how they may be used in case of comminuted fracture. At the end of seventeen days the bands were removed and the patient discharged, the bone having been firmly united. Dr. Angle suggests that it might be urged as an argument against this method that, the teeth being closed and the jaws being firmly bound together, the patient would be unable to take sufficient Fig. nourishment. It, however, rarely happens that a patient is found without some teeth missing, thereby leaving abundance of space for the passage of liquid foods, and even if all the teeth were sound and in perfect position, it has been proved that there is plenty of space between the teeth and behind the molars and between the upper and lower incisors for taking all nourishment necessary. In APPLIANCES FOR THE CORRECTION OF FRACTURED MAXILLAE. 433 such cases more time would be consumed in taking nourishment, but this obstacle is compensated for by the main points of advantage in its favor, such as cleanliness and greater comfort to the patient, as compared with the many bulky and awkward appliances in use. Thirdly, its extreme simplicity enables any one with ordinary mechanical ability, when provided with a set of clamp bands, to easily and quickly set all ordinary cases of fracture. And, lastly, the certainty of correct results will be sufficient rea- son for all those who are interested in this branch of surgery to give it a trial. Class No. 3, comprising fractures of edentulous jaws, are fortunately very rare. The method of treatment is similar in prin- ciple to that already described in class No. 1, only that in place of the teeth small bone hooks are used, drilling for their reception a suitable cavity on each side of the fracture, comparing in position to the original sockets of the teeth, the same as if the operation of implanting teeth were intended; the cavities thus made need not be nearly so large or deep. They should also be drilled obliquely, to correspond to the course taken by the hooks. The hooks before insertion should, of course, be made antiseptic. While Dr. Angle has confidence in this means of treatment for edentulous jaws, it seems evident to the writer that the interdental splint already de- scribed would be more practicable. 28 CHAPTER XXIX. APPLIANCES FOR THE CORRECTION OF DENTAL IRREGU- LARITIES. Orthodontia, which pertains to the correction of irregularity in the position of the human teeth, and which was given little or no attention by the earlier teachers, is now recognized as a distinct branch or specialty of dental science. To practice this field along the advanced lines requires special study, investigation, and training and it is our purpose, in the present chapter, to introduce the most important methods and principles involved, with the manner of con- structing and adjusting the appliances. Mechanical Forces. — The operator in orthodontia has an opportunity to utilize his knowledge of physics, and the laws of mechanics. As a very able writer, Dr. Eugene Talbot, says : These laws are founded upon the action of simple elements which are interposed between the moving power and the resistance, for the purpose of changing the direction of the force. These are called mechanical powers, and are divided into two primary ele- ments, the lever and the inclined plane. The principle of the lever is the basis of the pulley, the wheel, and axle. That of the inclined plane is the basis of the wedge and screw. Elasticity, as shown in India-rubber and the spring of metals, although not classified with the primary forces in mechanics, plays an important part in the application of force in regulating teeth. When these laws and their applications are firmly fixed in the mind of the operator, he can readily take advantage of the one which should properly be applied, or, when necessary to apply more than one, can combine them in such a manner as will best accomplish the desired result. The most frequent forms of irregularity arc protrusion of the cuspid teeth, misplaced bicuspids, contraction of the arch, protru- sion of the upper jaw, protrusion of the lower jaw, torsion, and lack of anterior occlusion. 434 CORRECTION OF DENTAL IRREGULARITIES. 4^ Protrusion of Cuspid Teeth. — In correcting this form of irreg- ularity, which is possibly the most frequently met with, we have to decide from other existing circumstances whether the enlarge- ment of the arch is indicated or the extraction of one or more teeth. If the upper arch is large enough, the simple extraction of certain teeth, in a young person, will allow nature to correct the deformity; which she will do unaided usually, by bringing the cus- pids down, and back into position. In extracting teeth for regulating purposes, a mistake is frequently made in the selection of the tooth or teeth to be removed ; we have, in our practice and clinical experi- ence, met with several cases where practitioners have, at times, ex- tracted the lateral incisors, allowing the cuspids to come forward and down, and on other occasions the cuspids have been removed. The result, in each case, has been an almost hopeless deformity. The cuspid teeth brought next to the central incisors oftentimes gives the face a canine expression, while if the cuspids are removed the coun- tenance is robbed of that prominence near the angles of the mouth which is very necessary to harmonious expression ; in fact the cus- pids contribute more than any of the teeth, unless it is the central incisors, to the beauty of the mouth. In consideration of these facts it is readily seen that the practice of removing the projecting teeth is most injudicious. It is a disputed point as to which of the teeth, posterior to the cuspids, can be best spared from the mouth, and for these cases no rule could be universally adopted. One must be guided entirely by the circumstances existing in each individual case. For in- stance, when the space between the lateral incisor and the first bicuspid is equal to, or more than one-half the width of the crown of the cuspid, and all the teeth are sound, the second bicuspid should be removed ; when there is practically no space, or less than that mentioned between these teeth, the first bicuspids are the teeth to be extracted. If, however, the bicuspids are all sound, and the first molars are badly broken down by caries, the removal of the latter would be indicated, after which the bicuspids could be brought back by suitable appliances. Numerous forms of appliances are employed in correcting an irregular arrangement of the teeth, as every case presents its own peculiarities. Those which, in the experience of the writer and 436 MECHANICAL DENTISTRY. others, have proven most simple in construction and effectual in treatment, will be described in detail. When teeth have been removed for the correction of irregular cuspids, and it is desired to hurry the operation, or where the bone is too hard to permit nature to move the tooth sufficiently, appliances such as are illustrated in Figs. 223 and 224 are usually employed. The first, Fig. 223, was originally described by Dr. S. H. Guilford. A platinum band, with short gold wires soldered to the buccal and lingual surfaces, is cemented to the tooth to be moved, while a similar one is attached to a molar or other anchor tooth. The wires on the anterior band are bent forward, and those on the posterior one are curved backward. Two rubber rings, caught Fig. 223. over the gold hooks, connect the two bands and yield the tractile power required. These rubber rings can be removed and replaced for cleansing the teeth, or can be renewed at will by the patient. Two rings can be attached to each pair of hooks, if greater power be required; or the same object can be attained by cutting wider rings from thicker tubing. The second method, introduced by Dr. E. H. Angle, and illus- trated in Fig. 224, is a part of what is known as the " Angle system of regulating " — one of the best, most complete, and simplest sys- tems extant. The first molar, or, when considered necessary, two teeth, may be encircled by a metallic band, to which is soldered a piece of tubing to accommodate the traction bar or screw. A band is also CORRECTION OF DENTAL IRREGULARITIES. 437 fitted to the cuspid ; to this a short tube is soldered on the palato- distal portion, into which the bent end of the traction screw-bar is engaged. The nut, which is operated against the distal end of the tube, will readily move the tooth into position. We sometimes meet with obstinate cuspid teeth, which refuse to drop into line after the necessary room has been secured for them. Fig. 225. When this is the case, an appliance, such as is illustrated in Fig. 225, — the pull-back jack-screw devised by Dr. F. H. Lee. — answers the purpose admirably. 43§ MECHANICAL DENTISTRY. The post or nut shown in the side cut is set in position and held by vulcanizing into a rubber plate as shown in the illustration ; the screw-bolt is then placed through the post and a wire is passed around the tooth, the ends being secured to the holes in the cross- head or swivel-block. The wire is then taken up and tightened as the tooth is brought into place. To prevent the plate from being moved out of position by the strain upon it, it should be secured to the teeth of the arch by ligatures. Correction where the Cuspid Tooth is Inside the Arch. — The power usually necessary to move an inlying cuspid is very great. The jack-screw is, therefore, one of the forms of appli- ances; this, however, may sometimes be aided by what is known as the inclined plane. Dr. Angle's method is shown in Fig. 226. Fig. 226. Fig. 22j. The base of the tube containing the screw-liar, or jack-screw, is soldered to a band encircling the opposite cuspid and reinforced by a spur resting against the first bicuspid (see illustration), and also by the large traction screw, which is hooked into a pipe soldered to the labial surface of the band and passing in front of the incisors through a tube soldered to a band on the labial surface of the incisors, against which the nut works. In this case, the left central and lateral were moved forward in the line of the arch, thereby closing the space between the centrals, and, at the same time, providing space for the out-moving cuspid. The large screw was beaten flat and polished before insertion. The Inclined Plane. — One of the earliest methods employed in correcting, or aiding to do so, where the superior cuspid or in- CORRECTION OF DENTAL IRREGULARITIES. 439 cisor teeth were interlocked, was what is known as the inclined plane. This is formed of metal, by first striking up a saddle to cover two or more of the lower incisors. To this, at the desired point, is soldered an inclined piece of heavy metal, so directed that when the appliance is cemented in position the inlocked tooth will strike upon it in mastication and be forced outward into line. Fig. 227 shows a form of this appliance. Fig. 228. No, 2 No. 1. Another device for the same purpose is that of Dr. T. Stanton Holmes, wherein is combined the screw and spring methods. Fig. 228 shows the appliance in position. It is operated by the nut-fitting ends of the wrench ; the turning of the screw causes a forceful spring action to the extent only of the screw thrust, and so avoids the common danger of spring action, which, if neglected, may carry 44Q MECHANICAL DENTISTRY. the tooth too far. The screw is made by the substitution of a long head No. 2, for the short head of No. 1. Misplaced Bicuspids. — A simple method of moving bicuspids into position when they are inside the arch is the simple jack- screw of the Angle system. Another very ingenious method is the Jackson crib and spring appliance.* Fig. 229 shows such an appli- ance in position. A base wire is shaped to the lingual side of the anterior teeth and anchored to the bicuspids by means of a single " crib " appliance. To each of these latter is attached a hook or eyelet to sustain a straight bar of spring wire that is sprung over the anterior teeth. Dr. Jackson gives another very simple fixture for the purpose of Fig. 229. Fig. 230. moving a single bicuspid either inward or outward. It is shown in Fig. 230. A spring wire is bent in the form of a crib surrounding the mis- placed tooth and an adjoining one on each side, passing well up toward the gum on the labial and lingual sides, with the ends of the spring wire terminating and overlapping upon the tooth to be moved. The elasticity of the spring will exert enough force to move the tooth. Contraction of the Arch. — The enlargement of the arch by lateral expansion may be accomplished by a number of methods. Older practitioners usually make use of the Coffin split plate, but * Devised by Dr. V. H. Jackson, of New York. CORRECTION OF DENTAL IRREGULARITIES. 441 it is the author's opinion that heavy, cumbersome appliances should be discarded as far as possible. Among' the neatest and most effective for this purpose are those devised by Dr. Eugene Talbot and Dr. Angle. Dr. Talbot's method is as follows : A vulcanite plate is made to fit the teeth and alveolar process, and cut away so that the anterior parts extend far enough forward to inclose the teeth to be moved. (See Fig. 231.) A piece of piano- wire is bent into either of the forms shown in Fig. 232, wherein a is the coil and fixed point ; b b, movable arms extending from a, and c c, movable arms extending from b b. Grooves are cut into the anterior and posterior parts of the plate to correspond with and receive the points b b and c c. Holes are drilled at these points, Fig. 231. and the wires tied to the rubber plates. In order that the anterior teeth may be moved with the greatest force, the arms are so ad- justed that the greatest pressure is exerted on the anterior parts of the plate. This appliance is readily removed for cleansing and returned to place by the patient. Dr. Angle's method utilizes the principle of the Coffin spring without the objectionable features of the rubber plate. It can be used either in the upper or lower arch ; and where no greater power than the spring affords is needed will prove very efficient. As seen in Fig. 233 a rubber ligature may be attached to the center of the spring and be connected with any cross-bar appliance upon the incisors for drawing them inward when such additional movement is desired. 442 MECHANICAL DENTISTRY. A very excellent method of spreading the arch is that practised by Dr. C. Heydenhauss, Dentist to the Court of H. R. M., the Grand Duke of Sachsen-Weimar. In a recent interview with Dr. Heydenhauss, he explained his Fig. 233. methods to the editor as given below. The Doctor has made use of the continuous gold-caps in this work, as illustrated in Figs. 234- 237, for several years, and presented the same to the Odontological Society of Geneva, Switzerland. It consists, first, of capping the teeth on both sides of the mouth, from the cuspids back to Fig. 234. ^ WMMWMMMWm the second molars, with continuous shell-crowns. These crowns are constructed of one continuous piece of gold plate, 22-carat. The cuspid teeth, however, if they are to be forced outward, only need covering on the palatine surface. This is all clearly shown in Fig. 234. After the crowns are well fitted and fin- CORRECTION OF DENTAL IRREGULARITIES. 443 ished, two platinized gold bars are soldered to their palatal surface and shaped according to the form of the palatine vault. To one side a heavy screw-bar is soldered, while to the other a short hollow tube, to receive the free end of the screw-bar, is attached. The screw-bar is provided with a nut, which, after the crowns have been securely set with cement, is turned up on the bar until moderate pressure is exerted. This nut is then given two or three turns, three or four times a week, according to the case in hand. The appliance in position is shown in Fig. 235. When it is desirable to expand the lower maxilla, continuous •crowns are made as has been directed, but to each of these an open Fig. 235. 'Cylinder is soldered to the lingual surface. This is done by fit- ting and soldering a gold tube over a piece of piano-wire of the same size as the wire which is to exercise the traction. After this is done, the gold tube is cut in its long axis, by which we get the open cylinders. The posterior ends of these tubes are closed so as to receive the ends of the traction wire when in position. When the crowns are secured in position with cement, a piece of piano- wire, previously shaped from the cast or die, is sprung into the open tubes. To exercise the necessary traction, the wire must be slightly spread before placing it in the mouth. The placing of this wire requires some skill, but is, however, easily understood. To prevent oxidation the wire can be gold 444 MECHANICAL DENTISTRY. plated. The wire should be taken out every two or three days and slightly expanded, then replaced. This appliance is shown in Figs. 236 and 237. Protrusion of the Upper Jaw. — One of the most efficient meth- ods of reduction in superior protrusion is that given by Dr. Angle*. Fig. 236. It consists of anchor bands (D, Fig. 238) for the molar teeth,, with long tubes soldered to their buccal surfaces to receive the wire bow-spring, which rests in front in notched projections upon the bands cemented to the central incisors. At the center of the bow-spring is soldered a short tube, having upon its labial sur- face a rounded projection to receive the standard (cupped at its free Fig. 237. end) of the long traction bar, Fig. 239. In use, the clamp bands (D) are attached to the anchor teeth, and the plain bands (A, A) cemented to the central incisors. The bow-spring is now placed in position. Occipital resistance is obtained by means of a netted cap, fas- CORRECTION OF DENTAL IRREGULARITIES. 445 tened to a circle of wire fitted to the head, to which are attached rubber bands. When the cupped standard of the traction bar has been placed over the central spur of the bow-spring, the rubber bands of the cap are drawn forward and looped over the curved ends of the traction bar, as shown in Fig. 240. This cap, traction bar, and rubber bands, are worn only at night, on account of their Fig. 238. conspicuousness. During the day, rubber rings (B, Fig. 238) are caught over the tubes on the molar bands and secured by ligatures to projections on the bow-spring in the region of the cuspid teeth. The appliance in position, as worn during the day, is illustrated by Fig. 241. After reduction of anterior protrusion we are met with the diffi- culty of retaining the results gained. Although the posterior teeth Fig. 239. in many cases will not furnish the resistance necessary for drawing the anterior teeth inward, they will usually answer perfectly for retaining them afterward. Attachment can be made to them either by means of a rubber plate covering the roof of the mouth and extending around their distal surfaces in the form of a clasp, or by means of metal bands or caps cemented to them. In the former 446 MECHANICAL DENTISTRY. case, a small round, or half round, gold wire may be made to pass around the arch, touching the regulated teeth on their labial sur- Fig. 240. Night appliance. faces, and be attached at each end to the rubber plate at convenient points — as where teeth have been extracted. In the latter case, a similar retaining wire may be soldered to the molar bands, or the CORRECTION OF DENTAL IRREGULARITIES. 447 bands may have tubes soldered to their buccal surfaces and the wire, threaded at the extremities, passed through these and re- tained by means of nuts operating upon them. In either case, the retaining wire should have short gold clips attached to it in front to engage with the cutting edges of at least two of the incisor teeth. When it is desired to avoid having a retaining wire pass entirely around the front of the arch, a rubber retaining plate may be made with a gold T passing between the centrals, and long enough to rest upon all four of the incisors. Holding these teeth firmly in place will also keep the cuspids in line through lateral pressure. The principal appliances of the Angle system are manufactured and kept in stock at the dental depots. There are certain portions, however, which have to be united or soldered to suit the case in Fig. 242. Fig. 243. hand, and as these fixtures are made as light and delicate as pos- sible, some care is required in handling them. In uniting the parts of the appliance with solder, a fine, sharp flame from a Bunsen burner is most desirable, as both the hands are free and can be used in holding the pieces. Notwithstanding many ingenious spring clamps and devices have been invented for holding such small work while soldering, yet the method of hold- ing them with the fingers is greatly to be preferred, as it is much easier and simpler, steadying the hands by touching the fingers together, as shown in Figs. 242 and 243. In writing of this subject, Dr. Angle says: "The small tubes are best held by slipping them on to the end of an excavator shank, or, what is just the ideal, one of Gates' 448 MECHANICAL DENTISTRY. nerve drills after the cutting point has been broken off. It is so slender that but little of the heat is absorbed. Two of these handles may be employed when a couple of the small tubes are soldered, or the pliers may be used for holding one of them. (See Fig. 243.) " I should judge it not difficult to learn this method of soldering; the only point which at all may perplex the beginner is to hold the pieces immovable just at the time solder is congealing, but this can be done by touching the fingers of the opposite hand in order to steady and prevent all motion at the point of union, and at the same time holding the pieces gently, not rigidly, just as a good penman holds a pen. After a little, any of the combinations may be easily made in a very few minutes. Where the ends of small tubes are to be secured, it is best to first fuse the solder upon the band, and then hold the small tubes, by means of the soldering pliers, in con- tact with the solder and again apply heat, otherwise the solder will be drawn into the tube. The solder best adapted in uniting the different parts of these appliances is the ordinary jeweler's silver solder, although 18-carat gold solder may be used. Plenty of borax should always be used as a flux. Scrape bright the silver solder and the points to be soldered, and borax both. Never use more solder than is necessary, especially in attaching the small tubes; use just sufficient to make the union. " Always avoid overheating; just enough heat from a small flame to thoroughly fuse the solder is all that should ever be employed. In every instance avoid heating the screws or nuts. This is to be especially observed with the jack and traction screws, as great care is observed in their manufacture to produce the greatest stiffness and strength, and this fine temper is ruined by heating." Protrusion of the Lower Jaw. — When this deformity is slight, it may usually be corrected by drawing the lower incisors in and the upper ones outward. Where the case is a pronounced one, there is no remedy except the retraction of the entire lower jaw. In many cases, however, the two measures can be combined to advantage. Method of Retraction. — It was for many years supposed that the retraction of the inferior maxilla was brought about entirely by a change effected at the angle of the jaw ; but some years ago it was noticed by Prof. C. N. Peirce that where sufficient pressure CORRECTION OF DENTAL IRREGULARITIES. 449 was brought to bear a change was brought about in the temporo- maxillary articulation. That is, if pressure was continued at the mental region, it would cause resorption of the posterior wall of the glenoid cavity, thus permitting the condyles to recede, and ar- ticulate somewhat posteriorly to their former positions. Through this fact, and the change that is brought about at the angle of the jaw, we are enabled to correct one of the most unsightly of dental deformities. The method of procedure is well illustrated by a case brought before the Odontological Society of Fig. 244. l New York by Dr. Geo. S. Allen. He says, in part : " As will be seen from the photograph (Fig. 244), taken at the time the patient was wearing this apparatus, it consists of two parts. For the lower part I made a brass plate to fit the chin, having arms with hooked ends reaching to a point just below the point of the chin. These arms were arranged in such a way that the distance between them could be altered at will by simply pressing them apart or to- gether. The upper part consisted of a simple network, going over the head and having two hooks on each side, one hook being above and the other below the ear. When this apparatus was 29 45° MECHANICAL DENTISTRY. completed and in use, there were four ligatures of ordinary elastic rubber pulling in such a way as to force the lower jaw almost di- rectly backward. The work proceeded very rapidly, so that at the end of two months the irregularity was almost entirely cured." A very good method of making the chin piece is that described by Dr. Guilford. Take impression of the chin and from this make a model. The model is then overlaid with a piece of trial-plate wax, from which, after being varnished, a mold in sand is obtained and a die and counter-die made. Between these a piece of soft and heavy brass plate is struck up and drilled full of holes. After fashioning heavy piano wires to cross the plate and extend suffi- ciently beyond to form hooks, they are soft-soldered to the brass plate and the latter covered with black silk, with a thick layer of cotton batting laid between the two. The enlarged size of the chin piece will admit of this. The piece Fig. 245. Fig. 246. thus padded will fit the chin and be soft enough to prevent pain when pressure is brought to bear upon it. Torsion. — The term torsion, when applied to the teeth, sig- nifies that condition in which a tooth is found to be turned upon its axis. Rotation refers to the act of turning a tooth so as to bring it into normal position. Torsion, therefore, describes the condition, while rotation refers to the operation. Rotation by Rubber Rings. — In the accompanying illustra- tions, Figs. 245 and 246, Dr. Guilford's method of employing bands and rubber rings for rotation is given. Platinum bands were fitted to the centrals, with a gold hook soldered to each at points that would furnish the greatest amount of tractile power. After the bands were cemented in place a rubber ring was stretched from tooth to tooth, in the manner shown in Fig. 245. The malposed tooth was thus readily brought into contact with its fellow, and at the same time considerably straightened. After which it was retained by the retainer shown in Fig. 246. CORRECTION OF DENTAL IRREGULARITIES. 45 1 Rotation by Spring Bar. — When the mesial angles protrude, double rotation can be accomplished by the very simple and effec- tual method recommended by Dr. Angle. Upon each of the teeth to be rotated place bands with tubes sol- dered to their labial faces near the distal angles. One tube is set vertically and the other horizontally. A soft piece of piano or German silver wire, bent to a right angle at one end, is inserted in these tubes, and rotation is effected by the elasticity of the wire (Fig. 247). Once in position, the teeth are retained by inserting in the tubes a suitably shaped piece of non-elastic gold wire, as shown in Fig. 248. Lack of Anterior Occlusion. — This form of irregularity is for- tunately rare, as it is one of the least amenable to treatment. The cause is usually the lack of alveolar development in the anterior portion of the mouth, sometimes accompanied with an excessive growth in the molar region. Fig. 247. Fig. 248. Treatment. — When the deformity is slight it may be corrected by grinding off all the antagonizing points from the posterior teeth, which will shorten the bite, bringing the anterior teeth closer to- gether. If the third molars were in position and adding to the trouble they should be extracted. Then, if necessary, one or more of the remaining molar teeth upon either side of the mouth (those in the poorest condition to be selected) may be devitalized, ground down beyond the point necessary, and then covered with gold crowns. Where considerable grinding upon vital teeth is done and the exposed dentine becomes quite sensitive, it may be obtunded by a repeated application of either chlorid of zinc or nitrate of silver. Unusual Forms of Irregularities. — The following cases of un- usual forms of irregularities, illustrated in Figs. 249, 250, 251, and 252, were treated and described by Dr. Angle. The first, Fig. 249, shows the manner of bringing a cuspid tooth out into line, that is, 452 MECHANICAL DENTISTRY. aiding it to erupt. The clamp band was fixed on the lower second bicuspid. A very small hole was drilled into the cuspid, and a short pin was set with thin cement. A common pin answers the purpose, and the hole need not be deeper than the enamel if the pin is accurately fitted to it. A rubber ligature was given the patient, with instructions to slip it over the pins, as shown in the Fig. 249. engraving. The anchor tooth in this case is directly opposed by the superior bicuspid. The anchorage is simple and efficient. The ligature may be worn at night only, so as to interfere as little as possible with speech and mastication, although some patients wear it almost continuously. Too strong a ligature should not be worn, as it might endanger the life of the pulp, but gentle traction should be used, gradually directing the tooth into its proper position. Fig. 250. The direction of force to be exerted upon the tooth to be moved will, of course, indicate which tooth in the inferior arch should be selected for anchorage. Should the anchorage fall upon a tooth with no antagonist there would, of course, be danger of loosen- ing it. Fig. 250 shows a case in which the anchorage was modified to suit the conditions. A deciduous cuspid had been retained too CORRECTION OF DENTAL IRREGULARITIES. 453 long, causing the permanent cuspid to remain in the alveolar process on the palatal side of the lateral incisor, necessitating a complex movement of the tooth backward, outward, and down- ward, requiring a very firm anchorage and a strong ligature. On the inferior cuspid and- second bicuspid were fixed bands, having Fig. 251. pipes attached to their labial surfaces. A piece of the wire of suit- able length was bent at right angles and hooked into the pipes, as shown. The wire fits the bore of the pipe so accurately that in cutting off the ends which emerge through them, each end spreads sufficiently to prevent its coming out. A pin was soldered to the Fig. 252. wire about midway between the pipes. The ligature was stretched from pin to pin, as seen in the engraving. Fig. 251 shows a modification of this method of anchorage. The anchor wire was made detachable and the pin dispensed with, the patient slipping the wire through the ligature and into the pipes upon retiring, and removing it during the day. A delicate band, to which was soldered the pin, was fixed on the moving tooth. 454 MECHANICAL DENTISTRY. Fig. 252 illustrates a case in which the appliances used were similar to those before described, but the wire anchorage was at- tached to teeth in the same arch in which was located the malposed tooth. The first bicuspid was banded and a pipe soldered to the labial surface of the band, in which was hooked a piece of the wire, the other end of the wire being bent so as to rest on the cutting edge of the lateral incisor. A pin was soldered to this wire, as in the case before described, and a rubber ligature stretched from pin to pin. Regulating Supplemented by Crown-work. — An interesting case treated, and reported in the Dental Cosmos, by Dr. F. M. Willis, is that of a young lady who, several years previous to treatment, had the left superior lateral incisor and right first bi- Fig. 253. cuspid extracted by a dentist to correct a slight irregularity. The result was that instead of remedying the condition, there was a general settling in of the entire upper jaw, resulting in a much worse condition than the first. The right superior central incisor was the only one of the upper teeth that touched the lower. There was a space of *4 °f an mcn between the upper and lower bicuspids and molars when her jaws were brought together. (See Fig. 253.) The patient was unable to masticate her food properly, and as a natural consequence she was suffering from indigestion so badly that she was unable to attend school, and her system was very much run down. A split plate, with a piano wire spring, was made to spread the upper bicuspids and molars. The patient wore this appliance for CORRECTION OF DENTAL IRREGULARITIES. 455 six weeks, calling once a week to have the spring opened as the case progressed. The upper molars and bicuspids were now di- rectly over the corresponding teeth of the lower jaw, having been spread about 34 oi an inch. The cuspids occupied about the right position, so the next step was to move forward the centrals and lateral incisor. A gold band was fitted around the right central, with a spud resting behind the other central and the lateral incisor. The left central and the lateral incisor were somewhat twisted on their axes, so the spuds resting behind them were bent so as to twist these teeth as they moved forward. A plate was made, covering the molars and bicuspids, with a piano wire spring resting in a notch in the gold band behind the right central. This appliance was worn for a month. The incisors were now straight on their axes, and were far enough forward to allow them to shut outside the lower teeth. Now when her jaws were closed there was less than -Jg of an inch space between the bicuspids and molars of the upper and lower jaws. The lower molars and bicuspids were badly broken down from decay, some of them having been filled half a dozen times. To put them in good condition and raise their grinding surfaces to articulate with the upper teeth, it was decided to crown them with gold. The molars were capped in the usual way with gold crowns. In order to avoid too much show of gold on the bicuspids, a new method was resorted to in crowning them. A gold band was fitted around the tooth, extending about Jg of an inch above the end of the tooth. An impression and bite were taken at the same time by covering the tooth and band with plaster and closing the jaws while the plaster was soft. The band and plaster were removed intact, and Melotte's fusible metal poured into the band and a pin stuck into the metal to hold in the plaster. The crown was placed on the articulator, and the bite completed with Melotte's metal and plaster. The plaster was now removed from the band, leaving a metallic surface Jg of an inch below the top of the band, against which to fit a porcelain top for the crown. In this case an ordinary plain tooth, such as is used in vulcanite work, was selected and ground to fit into the gold band and the right length to articulate with the upper teeth. This porcelain tip was cemented 456 MECHANICAL DENTISTRY. into the gold band, and the whole removed from the articulator. The fusible metal was heated a little, and readily came away from the crown. Fig. 254 represents the finished crown. These crowns were cemented on in the mouth and produced a nice appearance, as nothing but the porcelain showed when the mouth was opened, the lip and tongue entirely hiding the gold Fig. 255. A. Porce- lain tip. B. Gold band. band. A crown of this description is particularly advantageous for the lower molars and bicuspids, especially where they need to be brought up some distance above the natural tooth. Such a crown can be made, with absolute accuracy, in one hour, and there is no risk of a fractured porcelain, as no heat is used. Fig. 255 represents the case completed. Reposing the Features in Orthodontia. — The science of ortho- dontia, under the influence of modern methods of practice and improved appliances, is now claiming a distinct field in dental art and mechanics, embracing the esthetic contours of the face as well as the movement and rearrangement of individual teeth. In the ordinary practice of this branch of dentistry, not enough atten- tion has been given to facial effects; the aim usually being simply to bring the teeth to a more perfect occlusion, with little regard to the movement of the roots, and the surrounding bony struc- ture. In examining dental literature, little is found in regard to the movement of roots, and methods by which it may be accomplished; and it was not until Dr. Calvin S. Case presented his paper at the World's Columbian Dental Congress that much of practical value in the development of esthetic facial contours was established. CORRECTION OF DENTAL IRREGULARITIES. 457 To illustrate the possibilities in the treatment of dental irregu- larities, we present an interesting case from among those we have recently treated. It is that of a young man of eighteen, whose mouth presented a very homely appearance. The upper jaw was contracted upon the sides and very prominent in front, with very large, protruding incisors and cuspid teeth. The median line of the face, too, was nearly the width of a central tooth to the left, giving the jaw a twisted appearance, as though the teeth had been forced over in a body to the right. Fig. 256 gives a fair idea of the appearance of the mouth when the work was commenced. A bicuspid was extracted upon either side. The left cuspid was then drawn back to the position formerly occupied by the first bicuspid Fig. 256. by an appliance similar to that illustrated in Fig. 223, page 436 ; then the lateral incisor was brought over to the left, which was followed by the centrals ; in this way the center of the teeth was brought nearly to the median line of the face. The next procedure was to band the molars and bicuspids upon either side, upon the buccal surface of which a hook was soldered, directed backward; a gold cap was then made with hooks directed forward, and cemented upon the central incisors. Rubber bands were then brought from the posterior hooks to those in the front of the mouth. Very light bands were employed at first, which were gradually increased in width and strength as the teeth moved inward and backward. While this was being done a light jack-screw (of the Angle system) was worn in the mouth, bringing pressure upon the second bicus- 458 MECHANICAL DENTISTRY. pids and molars, which gradually enlarged the arch, helping to fill out the face upon the sides and giving the anterior teeth more of an opportunity to move backward. After the anterior teeth were drawn back as near to the normal position as we could bring them, the pressure was relaxed by substituting much lighter bands, which, with the jack-screw across the palate, were worn for several months. When these fixtures had been removed, the lat- eral incisors, which were turned slightly upon their axes, were rotated by the means of ligatures, and a gold cap, covering the lower half of the six anterior teeth, was made and cemented in position. This was worn as a retaining appliance for six months. The results, which were most gratifying, may be seen by compar- ing Figs. 256 and 257. One of the most interesting points in rela- tion to this case is that the work was completed without destroying Fig. 257. the vitality of any of the teeth, which is too often the case where heavy, cumbersome appliances are employed and the teeth moved too rapidly. While the retaining appliances were being worn, the third molars were erupted as can be seen by referring to the illus- trations. Dr. Case's Methods. — From the paper referred to above we have selected three of the most interesting and pronounced cases. In this connection Dr. Case states that he is now able to correct, with perfect certainty of success, any marked depression or pro- trusion of the upper lip which is mainly due to a malposition of the roots of the incisor teeth ; and further says : " Instances are often observed among the youth who demand our professional services which show a comparatively perfect alignment and occlusion of the teeth, and yet because of the position of the CORRECTION OF DENTAL IRREGULARITIES. 459 roots, with a consequent abnormal depression or protrusion of the adjoining bone, considerable imperfection of features and external contour of the face is produced. These deformities are peculiar and not common, but have rarely engaged attention with a view of orthopedic treatment directed to the development of a more esthetic facial form. In the instance of a marked depression of the upper lip, as in Cases I and 2, they are often mistaken for a prognathous lower jaw, because of the lack of proper fullness in the central features of the face, which frequently affects the shape of the nose and deepens the lines on either side. For the same reason the cheek bones will at times appear abnormally prominent, giving to the face a broad and flattened appearance, especially if the cus- pids, being retarded in their eruption for the want of room, take a more lateral and prominent position. If the lower teeth are in proper relative position and the deformity caused, as is most com- mon, by the lower incisors occluding in front of the upper, every change desirable may be effected by an appliance attached to the superior teeth alone. As an illustration of this, I call attention to the models in Case 2. " On the other hand, if the entire superior dental arch is narrow and contracted, with a high palatal dome, the teeth long, uncrowded, and not materially affected in position by occlusion, the face will usually be long and narrow, the nose prominent, thin, and of the Roman type (see Fig. 264, Case 1). In these cases the entire dental arch and alveolus should be expanded, and the force so ap- plied and controlled as to retain the teeth in an upright position, especially in the process of carrying the anterior teeth forward, which is of vital importance in the restoration of the features of the face. The principal force, therefore, should be exerted upon the anterior superior teeth ; and this force may be reciprocated by rub- ber bands extending from the posterior part of the upper appliance to the anterior part of an appliance that is attached firmly to all the lower teeth. These bands can be made to exert almost any desired force, according to the heft of the tubing from which they are cut; and their positions being such as not to interfere with mastication, they can be worn continuously. " If the inferior dental arch is large, with the teeth occluding outside of the alignment of the superiors, it may be reduced in 460 MECHANICAL DENTISTRY. size by the extraction of a bicuspid on either side and the anterior teeth forced back to fill the space (see Case 1, Figs. 264 and 265). If, however, the chin is abnormally prominent below the incisive fossa?, teeth should not be extracted from the lower jaw, the prin- cipal change to correct the facial deformity should be accomplished on the upper jaw. " I have abandoned all attempts after early childhood to reduce a prognathous lower jaw by external pressure upon the chin, never having derived the same satisfaction from this operation that others claim. I find, however, that the rubber bands before mentioned, extending from the upper to the lower appliance, can be made to exert all the force the patient can stand at the glenoid fossse, and doubtless this influence tends to force the lower jaw to a more posterior position. Examples of deformities of this character and their treatment are shown by Cases I and 2, which were selected for the purpose of showing the varieties of protruding lower jaw and teeth. " On the other hand, with equal facility, I am able now to reduce a protrusion of the upper lip at that point where it merges into the nasal septum and orifices, when due to a malposition of the roots of incisor teeth alone, causing an abnormal prominence of the ante- rior nasal spine and incisive fossse. (See Case 3.) This position of the roots of the superior incisors is not uncommon, even when the antagonizing ends are in perfect position ; and often with the production of quite a marked facial deformity. " In like manner I am able to force the anterior inferior teeth bodily forward, with the entire alveolar ridge in which they are im- bedded. Instances are not rare where the point of the chin, the upper lip, and the anterior superior teeth are relatively in proper position, but with inferior teeth, from various causes, so posteriorly placed as to produce an abnormally deep depression or curve in that portion of the lower lip along the line of the incisive fossse. By forcing the anterior inferior teeth forward, with the alveolus in which they are imbedded, a more esthetic shape will be given to the chin ; and this change, though slight according to measure- ment, will often produce an improvement in the general appearance of the face that is quite remarkable. The same is true, also, in a posterior movement of the inferior incisor teeth and alveolus, when CORRECTION OF DENTAL IRREGULARITIES. 46 1 they are so anteriorly placed in relation to the point of the chin as to obliterate the graceful curve of the lower lip. This is shown in Case 1. ;Ji ^ >t< ^ >i= -'fi $< ;K $' H" ^ " Before describing the peculiar construction of the contouring apparatus I use in these cases, I wish to say that I endeavor to have all regulating appliances made as substantially and finished as perfectly as a piece of jewelry. The bands are fitted to the natural teeth with as much perfection — especially where they extend under the free margins of the gum — as a band for a crown. I use German silver principally, and heavily gold-plate the apparatus before attachment. " The limited area upon which force can be applied to a tooth, compared to that portion covered by the gum and imbedded in a hony socket, has made it next to impossible, with all ordinary methods, to move the apex of the root in the direction of the applied force; nor could this ever be accomplished with force exerted in the usual way at one point upon the crown, however near the margin of the gum it be applied, for the opposing margin ■of the alveolar socket must receive the magnitude of this direct force, and in proportion to its resistance it will become a fulcrum exerting a tendency to move the apex of the root in the opposite direction. " But if, in the construction of the apparatus, a static fulcrum is created independent of the alveolus at a point near the occluding portion of the crown, while the power is applied at a point as far upon the root as the mechanical and other opportunities of the case will permit, the apparatus becomes a lever of the third kind, the power being directed to a movement of the entire root in the direction of the applied force." This proposition is made plain by reference to the diagrams. In Fig. 258 let A be a point upon a central incisor at which force is applied in the direction indicated by the arrow, then will the opposing wall, B, of the alveolar socket near its margin receive nearly all of the direct force ; and in proportion to its resistance will there be a tendency to move the root in the opposite direc- tion. This proposition will also hold good even if we apply the force at A, Fig. 259, or as far upon the root as may be permitted "by attaching a rigid upright bar, C, to the anterior surface of the 462 MECHANICAL DENTISTRY. crown; the only difference being that we distribute the direct force over a greater area. But if, as in Fig. 260, we attach to the lower end of C a traction wire or bar, F, and further enforce the mechanical principles of our machine by uniting its posterior attachment to the anchorage of the power bar, P, we will have neutralized our anchorage force materially and created an inde- pendent static fulcrum at D. Our apparatus now will distribute: Fig. 258. Fig. 259. its force over the entire root, and give us complete direction and control of whatever power we put into it. The entire tooth can- be carried forward bodily, or either end can be made to move the more rapidly. The force thus directed to the ends of the roots will have an increased tendency to move the more or less yielding and cartilaginous bone in which they are imbedded. Fig. 260. An apparatus for moving the roots of the anterior teeth in a posterior direction, as in Case 2, is constructed quite similarly, the direction of the two forces being reversed. See Fig. 261. Protruding Apparatus. — In constructing an apparatus for forc- ing the roots and adjoining bone of the anterior teeth forward, wide German silver banding material for the teeth should be selected, that is, T7 . 5 f . f . or - 6 . -- of an inch in thickness. This. CORRECTION OF DENTAL IRREGULARITIES. 463 should be fitted to the crowns of the anterior teeth near the mar- gins of the gum, perhaps extending beneath the margins on the proximal sides. Then bars of No. 15 B. and S. G. wire, slightly flattened, should be soldered to each of the bands in an upright position, and bent so as to lie along the anterior surface of the crowns from the apex to where the bars join the band; here they should take a direction somewhat parallel to the gum, but free from the surface to about y ] g of an inch above its margin, at which point they should be flattened or thinned, so as to be more easily Fig. 261. Protruding apparatus in position. bent forward, and firmly clasped around a rigid bar which is made to extend from anchorage tubes attached to the posterior teeth. See Fig. 261. The upright bars are now made of slightly heavier material, and made to rest in front of the power bar, and cut off even with its top edge, when they are thinned and rounded, as shown in the illustration. This bar, which should be very rigid, is drawn without anneal- ing from a No. 9 extra hard German silver wire to No. 15 B. and S. G. The ends are threaded in the No. 4 hole of the Martin screw- plate, and the central portion is slightly flattened in the rollers. 464 MECHANICAL DENTISTRY. Then it should be bent so as to rest when in proper position in the unclasped ends of the upright bars that have been left open to receive it. Before placing it in position, the nuts should be screwed on to work at the anterior ends of the tubes. This apparatus can be made to exert an exceedingly powerful force, but if put into practical use as it now stands, the ends of the roots and the adjoining bony structure would not be forced forward, notwithstanding the fact that the power is applied directly to the roots somewhat above the crevices. The crowns and the body of the roots, with a portion of the alveolus only, would be moved forward. To complete the apparatus, therefore, the fulcrum should be removed from the anterior alveolar plate and placed so that the power can be applied between it and the ends of the roots to be moved. In other words, the crowns should be restricted or con- trolled in movement so that the applied force may be directed to the roots alone. This is accomplished by a second bar much smaller and thinner than the first, but proportionately rigid, which rests in depressions in the upright pieces along the occluding ends of the teeth. The ends of the fulcrum bar are threaded and passed through tubes that are soldered to the anchorage bands on each side below the power bar tubes, with nuts which work posteriorly to the tubes. Retruding Apparatus. — An apparatus for reducing a promi- nence of the features by exerting a posterior force upon the roots and alveolus of the anterior teeth, is constructed in a similar man- ner to the one just described, with the following exceptions: (1) The bands should be fitted to the crowns of the incisors near their occluding ends, for the purpose of obtaining a more rigid bearing in the changed application of force. (2) The lower ends also of the upright pieces should be made to clasp the fulcrum bar. (3) The nuts should be reversed in their relative positions to the tubes. (4) The most difficult and equally important part of our task will now consist in moving the roots of the cuspids, if they are prominent, but their position is such if much force is applied with the present arrangement of the apparatus, the bars will slip through the clasps at the ends of the upright pieces. Therefore some provision should be made to prevent this, which may be accomplished by short sections of pipe clasped around and soft soldered to the bars. CORRECTION OF DENTAL IRREGULARITIES. 46; The most modern method of constructing the retruding appara- tus is well shown in Figs. 262 and 263. In considering the mechanical qualities of the contouring ap- Fic. 262. paratus outlined, we wish to direct attention to the fact that the force expended at the anchorage attachments is largely neu- tralized by the reciprocating influence of the two forces, and this Fig. 263. Retruding apparatus in position. reciprocation is always equal to the power used on the fulcrum bar in preventing a movement of the occluding ends of the crowns. The balance of the power, which may be considerable 30 Fig. 264. November, 1892. Fig. 265. April, 1893. Case i. — Half-tone copies of photographs of plaster casts, made before and after (466; completion. Fig. 266. Fig. 267. November, 1892. April, 1893. Model from occlusion impression. Fig. 268. Fig. 269. After extraction of inferior bicuspids. Fig. 270. Fig. 271. ^"^•fch- X*— *s flSS- ^ m v fe' 5k Srv* 11 ■£# ■sJ^w^' w "** *^ ■■" V %»