Ol/^ See the testimonials at pages 16,' 17, &c., of ALL, without exception, of the ship-builders in the city of New York — the best naval architects in the world — and the only place where this dock and the Balance dock are in operation together — preferring this plan to THAT and ALL OTHERS jtKtls'o the concurrence of all the rest of the ship- ping interest of that city. O c-X^AD c r--C>t5"t tr^to <~-&\Q oU^O & i E B R I r F S KETCH OF THE PLAN AND ADVANTAGES OF AN IMPROVED STONE DRY DOCK COMBINED WITH A SECTIONAL I FLOATING DRY DOCK k I §11 m QAwmPC I jgB2 LEVEL BEDWAYSj SLIDING WAYS, AND HOUSED SLIPS FOR REPAIRING, LAUNCHING, AND LAYING UP IN ORDINARY, THE SHIPS OF THE AND FORMING A P E R M A N E N T STONE BASIX, PLATFORM, m I 5 G 5 ' : .5. i : a ^ UNITED STATES NAVY, NEW-YORK: PRINTED P>Y P. MILLER, NO. 102 BROADWAY NEAR WALL STREET. llli!!ii|MiiUMniaii"«" 1845. 1 I TftYlOR JTM. COLti I.Uer.F A BRIEF SKETCH OF THE PLAN AND ADVANTAGES OF A SECTIONAL FLOATING DRY DOCK, CO M BIN ED WITH A PERMANENT STONE BASIN AND PLATFORM, AND CONNECTED WITH LEVEL BEDWAYS, SLIDING WAYS, AND HOUSED SLIPS, FOR REPAIRING, LAUNCHING, AND LAYING UP IN ORDINARY, THE SHIPS OF THE UNITED STATES NAVY. NEW-YORK: PRINTED BY P. MILLER, 102 BROADWAY, NEAR WALL STREET. 1845. Avery Architectural and Fine Arts Library Gift of Seymour B. Durst Old York Library OVOkkS (bo EXPLANATION OF THE PLATE. A. A. Represents a part of the Navy Yard. B. The Face Wall or Bulk Head of Navy Yard. C. A Pier extending out at right angles 175 feet. D. The Stone Basin and Platform 250 feet square. E. is the Sectional Dock with a ship elevated on it. F. F. F. is three Sett Ways on three sides of the Basin. G. is a Hydraulic Cylinder for drawing off a ship. H. A Ship House covering three sett ways. I. A ship drawn off the Docks on the ways. J. is the Keel of a new ship laid on the ways for building. Digitized by the Internet Archive in 2013 http://archive.org/details/briefsketchofplaOOdaki SECTIONAL FLOATING DRY DOCK. The Sectional Floating Dry Dock is a recent invention, for which several Patents have been issued. It has been in operation about five years in the City of New York, and has acquired the entire confidence of every Shipbuilder, Shipwright, and all persons engaged in Shipping or Steam Boats, who have had occasion to make use of it, and near- ly all of whom have voluntarily come forward and signed certificates declaring its decided and unquestioned superi- ority over all other plans of Docks. During the time it has been in operation, about 1600 vessels, Ships and Steam Boats, have been raised and repaired upon it without the slightest accident either to the vessel or Dock, and it has given universal satisfaction both to the owners and ship- wrights. Among the ships raised, have been the Steam- ship Great Britain, the largest Steamer in the world and of tonnage greater than a Ship of the Line, the Mexican War Steamers Montezuma and Gaudaloupe, the merchant ships Henry Clay, Queen of the West, John R. Skiddy, Ackbar, Thos. W. Perkins, Iowa, Queen Victoria, U. S. Sloop of War Vincennes, and numerous other first class ships, also the Steam Boats, Natchez, Diamond, Albany, North America, South America, Rhode Island, De Witt Clinton, Utica, Mohegan, Knickerbocker, Troy, Massa- chusetts and many others, all with the most perfect ease, safety and satisfaction to their owners. A recent improvement has been made in the manner of using this Dock by uniting or combining it with a per- 6 manent Stone Basin, connected with Bed and Sliding Ways with a view of adapting it to the service of the Na- vy, for the purpose of repairing, rebuilding or laying up in ordinary, vessels of War, which in the opinion of Me- chanics and Engineers competent to judge, renders it su- perijr and much more efficient and convenient than the excavated Stone Dock, or any other plan known. The mode of using the Dock will be hereafter explained. In Great Britain the want of some such plan for raising Ships and laying them up in ordinary, in Ship houses a- bove the level of the water, has long been felt and ac- knowledged. In order to provide for the protection of large ships, a great number of Granite Dry Docks have been built, at an enormous expense, (though much less than they would have cost in this country, owing to the great rise and fall of the tide there,) and such of them as are not required for building and repairs, are covered with roofs and used for laying up some of the ships-of-the-line, that are in or- dinary, though the number is, as yet inadequate to pro- vide except for a small portion of them. The importance which is attached to this subject in that country, whose experience in naval matters, will be conceded by all to be worthy of profound consideration, is evinced by the following extracts from the Encyclopedia Britannica, vol. 8, pp. 77, &c. " Another very material improvement, recently introduced into His Majesty's Dock Yards, is that of covering the Dry Docks and Building Slips with roofs. The rapid decay of our ships of war, by that species of disease known by the name of dry rot, attracted very general attention; its effects were well known, but a variety of opinions were entertained as to its causes and its cure. It was quite obvious, however, that exclusion of air and moisture, were the two great operating causes in giving activity to the progress of the disease, and that a ship in dock stripped of her planking, and open to the weather in every part, alternately exposed to frost, rain, wind and sunshine, must at least have her timbers differently affec- ted, some swelled and water soaked, and others shrunk with heat, and others rif- ted with wind and frost; and if closed up with planking in this state, might be ex- pected at no great distance of time, to exhibit symtoms of decay. The workmen, too, in the open Docks and Slips, suffered from the vicissitudes ofth§ weather, no 7 less than the ships, and their labor was frequently suspended, to the great detri- ment of the naval service. The measure of roofing over the Docks and Slips, had long and repeatedly been suggested, but, either from prejudice or false economy, it was only very recently carried into practice, and is now almost universal in all the Yards. " Again: " These covers have been in use in Venice, from time immemorial, and Mr. Strange, the British Consul at that port, in 1792 says, that he saw twenty-two large ships laid up there under covered Slips, some of which had lain there for sixty years. " Again : " The advantages which Slips are supposed to possess over Dry Docks, are many and important. They can be constructed at one twentieth part of the ex- pense; they occupy less space; they can be constructed on a steep or a shelving shore, and ships can be hauled upon them either in spring or neap tides; whereas a Dry Dock can only be made in particular situations, and when made, ships can only be docked and undocked, in certain states of the tides, from which circum- stance considerable delay and inconvenience are frequently experienced. It should be recollected, however, that a large ship must necessarily go into a Dock preparatory to her being hauled out in the Slip. It has been considered not at all improbable, as was suggested sometime ago by Mr. Perring, that the whole Ordi- nary may hereafter be laid on Slips, which, if housed over, would unquestionably be the best means of increasing their durability, and preserving them from partial decay. Nor is it certain that in the end, it would not be the most economical. " It will be seen that it is fully admitted in England, that many serious objections exist against the present system of Excavated Docks which were constructed at a time when no other method was known for taking ships out of the water. These defects we now propose to remedy in a great measure by the introduction of a new plan of Dock, Basin, Bed and Sliding Ways. Similar views were entertained by President Jefferson, who in his Message to Congress, in December, 1802, says : " Presuming it will be deemed expedient to expend an- nually a convenient sum toward improving the Naval defence, which our situation may require, I cannot but recommend that the first appropriations for that purpose, may go to the saving of what we already possess. No care, no attention, can preserve vessels from rapid decay, which lie in water and exposed to the sun. These decays require great and constant repairs, and will consume, if continu- ed, a great portion of the moneys destined to Naval pur- poses. To avoid this waste of our resources, it is pro- posed to add to our Navy Yard here, a Dock, within 8 which our present vessels may be laid up dry and under cover from the sun. Under these circumstances , experience proves that icorks of wood will remain scarcely at all affec- ted by time. Similar depositories for laying up, as well as building and repairing vessels, may hereafter be under- taken at other Navy Yards." The method of raising the ships to the requisite eleva- tion, for protection in housed slips, on an inclined plane, in addition to the difficulty of applying the requisite mechanical force to accomplish it, is liable to the still more serious objection, that when they are to be let into the water again, they must be launched in the ordinary way. The evils and dangers attendant upon launching, are so serious, that ships of the first class are commonly constructed at present in Dry Docks, in England, and af- terwards floated out by opening the flood gates* In this country, the Board of Navy Commissioners have taken the same view of the subject, and recognised the injuries which result from launching ships of the first magni- tude.! It will therefore at once be admitted, that a plan, which will raise vessels from their floating level, wholly above the surface of the water, and deliver them upon the sur- face of the dry land, and which, with an efficiency almost unlimited, can raise one ship after another, till it delivers a whole fleet upon the shore, and is, at the same time, cheaper in its construction, more convenient, and better in its operation than any other known method, will ren- der services to the naval marine of the highest impor- tance, by preserving the maratime power of the nation in a state of efficiency, ready for active use, and saving con- tinual outlays for the building of new ships to take the place of those that decay. Such a plan is provided by the SECTIONAL FLOAT- * Vide Encyc. Brit., vol. 13, p. 55. t U. S. Navy Com. Report, to 19th Con- gress, (1826.) 4 9 ING DRY DOCK, used in connection with its perma- nent Platform, Basin, Bed ways, and Housed Slips. It can be built with all its appurtenances, in one fifth part of the time usually required in erecting one stone dock, and at much less expense, and in point of efficiency for actual use, it is equivalent to a number of Stone Docks. Indeed, it may be said witli truth, that one Dock upon this plan, is superior in all its respects to the whole com- bined system of English, Dry Docks, for their naval estab- lishment, which lias cost them many millions of dollars. It is unnecessary to give a written description of the Dock and working model, as the accompanying plan will explain its operation. It should however be stated, that the Dock is lowered, the ship to be raised is floated over the keel blocks, and the water is exhausted out of the Dock, which rises or floats above the level of the w 7 ater with the ship upon it. Having supposed the vessel elevated entirely above the surface of the water, upon a floating structure, which will draw about ten feet of water when thus raised, and capable of being easily moved with its burden in any required direction, let the reader imagine a basin large enough to turn the Dock around within it, excavated in the shore contiguous, with a permanent level platform of piles, concrete or masonry, constructed in its bottom, al- lowing the water to flow over it a sufficient depth, say ten feet. It will readily be perceived, that the Dock, with the vessel on it, may be floated into the basin, and allowed, by filling the tanks with w 7 ater, to settle and rest upon the platform, whfch will afford a stable and per- manent foundation, to sustain it beyond the reach of ac- cidents. Let him suppose that a number of level bedways are laid upon the shore at right angles to any of the three sides of this basin; that the Dock, with the vessel on it, being easily turned around in the water, is made to settle 2 10 down in the direction of, and in connexion with, any one of these bedways, at the option of the superintendent ; that the bed way selected, is extended from the shore upon the top of the Dock, directly under the ship; that a cradle is made under the ship's bottom, to which sliding ways are firmly attached ; and that, by a mechanical power fixed upon the shore, or in any convenient manner, the vessel is hauled off from the Dock on a level, by the cra- dle, into a ship house on the solid earth, from which it may be delivered back again upon the Dock, at pleasure. The reader will then understand how one vessel after an- other, being first raised on the Sectional Floating Dock, is delivered arid carried out upon the surface of the earth, or removed back again upon the top of the Dock, to be let down into the water. In addition to the number of ships that could thus be delivered on the ways, at the same time, the Dock would be at liberty to raise and hold ships requiring temporary repairs, and is alone, independent of its connexion with the basin, platform, and bedways, far more efficient than a Stone Dock, as it can take two or more vessels upon it at the same time. A more efficient, perfect, safe and easy manner of de- livering ships out of the water can scarcely be conceived, and it is allowed by all practical mechanics, (whose ex- perience gives their judgements a weight, which that of the mere theorist is not entitled to,) to be the best, most convenient and cheapest method ever before devised; ob- viating all the objections against both Floating and Stone Docks, combining the convenience of the light, flexibility, air, and room of the one, with the permanency and solidity of the other, and presenting a facility and efficiency for taking out a number of ships at the same time, and safely launching large ships or steamers, peculiar to itself alone, and hitherto wholly unknown. 11 By the aid of this Dock, not one ship alone, as in a Stone Dock, but a whole fleet, could, one after another at a small expense, be securely placed upon the stocks in a Navy Yard, or laid up in ordinary in ship houses where they would be perfectly protected against dry rot and eve- ry other source of decay. By its aid, the longest steam- ers and the heaviest ships of the line, could be safely launched without incurring the risk of straining, or hog- ging, or wrinkling their copper, while in Great Britain, vessels of this kind are usually constructed in Stone Docks to avoid this serious evil. It is claimed that this plan of Dry Dock, is greatly su- perior to the Excavated Stone Dock and any other Dock whatever, for the following among other reasons, viz: 1. It presents a pliant, flexible, and yielding platform, capable of being made of any required strength by trus- sing, which conforms as soon as the vessel is brought to its bearing, to the shape of the keel and bottom; being upheld itself by the upw ard pressure of the water, more or less power being applied by each section, as required by the displacement of the ship. 2. It brings the vessel's bottom up fully into the light and air and affords a clear, broad, and well lighted plat- form from stem to stern, enabling the w r orkmen to do their work from fifteen to tw T enty per cent, cheaper than on any other dock. 3. It is capable of extension, contraction, and division, adapting itself to the length of the vessel, and forming on the instant, two or more separate docks, each indepen- dent and perfect in itself; so that putting all the sections together, it is capable of raising the largest ship-of-the-line, or separating them into two or more berths, it can at the same time, take up tw T o vessels of a smaller class, as a frigate and sloop-of-war; an advantage, which is of much moment when it is considered that the greatest portion of 12 vessels in the Navy are of the latter class, and which ren- ders a Dock of this kind equal to two on any other plan ; and when used in connexion with hed and sliding ways, its efficiency is increased immensely, and can he carried to any desired extent. 4. It is easily taken out of the water to he repaired, one section beii.g raised on two others for that purpose; but other floating docks, though much more liable to get out of repair, in consequence of t he immense strain on an inflexible platform, cannot be repaired without great diffi- culty even on a small scale, and not at all on a large one. 5. A Dock on this plan can be towed together or in sections from place to place, at a trifling cost, and in case of danger from the enemy, it could be sunk in deep wa- ter or removed to a { lace of safety, and after the danger is over, it could be raised and returned to its pjsition. 6. The best test of the simplicity of all the machinery which has been devised and applied to obtain the above important results^ is to be found in the fact, attested by the certificate of the Superintendent, who has worked the Dock ever since it was built, that no accident of any kind has ever occurred, either to the Dock or to any vessel, nor has the slightest injury happened to any part of the ma- chinery. On this Dock a ship is raised on a large, tight, dry platform above the level of the water, and held in exactly the same position as when afloat, in the most firm and secure manner, and presents, (in the language of an intel- ligent shipbuilder,) a most perfect una 1 convenient Ship Yard afloat. Every part of a ship can be thoroughly ex- amined, and lays as convenient for the mechanic to make his repairs, as if she was on the stocks in a ship yard, and it is admitted by shipwrights, that a ship can, from the convenient manner in which she lays, be repaired at least 15 or 20 per cent, less than in any other plan of Floating 13 or Dry Dock. It will readily be perceived that, in an Excavated Dock, the ship i surface, in a very ine mveriient p i uechanic has to make his repairs in a dajk, datnp, unwholesome place. As evidence of the convenience of this Dock, and the great facility and despatch it affords for raising, working and making repairs on ships, one simple fact may here he stated. The steamboat Knickerbocker, one of the longest in the world, being 306 feet in length, and 1000 tons burden, was raised, cleaned, and let down by this Dock, in seven hours, a despatch in docking unprecedented in this or any other country. Previous to raising this boat, a line of sights was placed across the deck, about ten feet apart from stem to stern, which has also been done with other long boats raised, and without, in any instance, being changed from a straight line in raising or lowering the boats and every door would open and shut without bind- ing as freely as when the boat was afloat in the water, this is accomplished by exhausting more water from one than another section, to correspond with the displace- ment of the boat w T hen afloat. From two to three days is the usual time required for raising, stripping, caulking, recoppering and lowering in- to the water packet ships of the first class, a despatch attained by the short time required in Docking the Ship, and the facilities afforded the workmen. It is presumed that the memorials and certificates an- nexed hereto, signed by every shipbuilder and all the ship- wrights in the city of New- York, but two, (who are in- terested in other docks.) and by distinguished houses in- terested in shipping, together with the certificates of own- ers of steamboats and eminent civil engineers, will be sufficient 1o satisfy any unprejudiced and candid mind of the great superiority and utility of this Dock, and its pre- 14 eminent claims upon the attention of Congress. They are signed by men whose names, as eminent and skilful shipwrights, will be recognised by all with respect and pride. Among those who have signed the recommenda- tions are Messrs. Westervelt & Mackey, the builders of the splendid Havre packets, and more lately of those models of beauty and skill, the Ashburton, Princi Albert, and Victoria ; Messrs. Brown & Bell, known as the builders of the celebrated London packets, the Spanish Steamers, and Queen of the West; Messrs. Webb & Al- len, builders of the wel l known Liverpool packets ; Messrs. Smith & Dimon, builders of the splendid Knick- erbocker steamboat, and a number of merchant ships ; Messrs. Bishop & Simonson, also, Jabez Williams, well known as extensive and skilful shipbuilders ; William H. Brown, well known as the builder of the Russian steamer, Kamschatka, and the Empire; Divine Burtis, builder of some of the North River steamboats ; and Her- bert Lawrence, well known as the builder of a large num- ber of L. I. Sound steamboats. Messrs. Whitlock & Berrien, Webb, Robertson & Co., and Bucknam & Casi- laer, are well known as very extensive shipwrights and of great practical experience in raising ships, and work- ing upon all kinds of docks, The well known names of Jas. A. Stevens, Esq., Cornelius Vanderbilt, Esq., and J. Newton, Esq., will also be recognised as large steamboat owners, and men of great practical knowledge, and who have had a number of the largest class of steamers repair- ed upon this Dock. The opinion of all these experienced and practical shipbuilders and shipwrights, is entitled to great weight, and their character as such would not suf- fer by a comparison with that of any other class of naval architects, in this or any other country. By the annexed certificates, it will be seen that most of the foregoing facts are strongly substantiated by a class 15 of men, who will at once be admitted to be the best judges of the subject, viz : the shipbuilders, shipwrights, and owners of ships anil steamboats, who are thorough prac- tical mechanics, or have a deep interest in the subject, and who have seen, tried, and thoroughly proved and test- ed this Dock, and who have been conversant with it from the time the first section was launched in 1840. As all the shipbuilders, shipwrights, and most of the shipown- ers in New- York have signed the certificates, it cannot be attributed to party influence or favour, but is a voluntary and significant tribute to the vast superiority of this Dock, by the whole shipping interest of New-York. A statement is annexed in the appendix exhibiting the saving to the Government, by constructing a floating in- stead of a Stone Dock, and showing that economy is united with great improvement, and cheapness with su- perior merit. A P P E N D I X. (A.) List of shipbuilders in ths City of New-York, engaged in business at the present time : WESTER VELT & MACKEY, HERBERT LAWRENCE, JABEZ WILLIAMS, BROWN & HELL, WEBB & ALLEN, SMITH & DEMON, BISHOP & SIMONSON, DIVINE BURTIS & CO., WILLIAM H. BROWN. List of shipwrights in the City of New-York, engaged in business at the present time : WEBB, ROBERTSON, & CO., BUCK NAM & CASILAER, WHITLOCK & BERRIEN, IRVINE & CLARK, PETER MACNAMARA, FRANCIS SECOR & CO., We hereby certify, that the above are lists of leading and principal shipwrights and shipbuilders, engaged in business in the city of New- York at the present time. (Signed) GRINNELL, MINTURN, & CO. The above list is introduced to show, that all the principal shipbuilders and shipwrights have signed certificates in favour of the Dock, and pre- ferring it to any other plan of a dock. (B-) To the Senate and House of Representatives of the United States, in Congress assembled. The memorial of the undersigned shipbuilders and shipwrights, resi- dent and in business in the City of New-York, respectfully represents : that your memorialists are well acquainted with the several plans of Dry Docks for raising vessels for coppering and repairs : that among the se- veral establishments for this purpose, at present in operation in this City, the one known as the Sectional Floating Dry Dock, at the foot of Rut- gers-street, possesses by far the greatest elevating capacity : that we have repeatedly had vessels repaired upon it to our entire satisfaction : that we have no hesitation in declaring it in every respect a superior Dock, and most admirably adapted to accomplish the object for which it was con- structed : that merchant ships of the largest class, have been raised upon 17 it in the most satisfactory manner, and that vvc entertain no doubt that the elevating power of this kind of Dock can be extended with perfect safety to a capacity of raising a line-of-battle ship : that its sectional arrange- ment gives the structure the ability to be extended to accommodate the largest steamers, and embrace their greatest width without endangering its strength, and from its flexible platform, enables it to conform to the shape of the vessel, and lift it equally upon its bottom, and endues it with the important advantage of being divisible into two separate Docks, to raise two vessels at a time, and perform the service of two independent Docks on any other p an : anc 1 that on these accounts and others, we prefer it to the plan of any other Floating Dock known to us. We, therefore, cheerfully recommend it to the Government, as a useful Dock fur the service of the Navy ; and your memorialists, as in duty bound, will ever pray, &c. New-Yoiik, January 2, 1543. WEBB, ROBERTSON, & CO., Shipwrights. C. & R. POILLON, do. BUCKNAM & CASILEAR, do. JNO. HARRISON, do. WESTER VELT & MACKEY, Shipbuilders. HERBERT LAWRENCE, do. WHITLOCK & BERRIEN, Shipwrights. DIVINE BURTIS & CO., Shipwrights and builders, BROWN & BELL, Shipbuilders. WEBB & ALLEN, do. WM. H. BROWN, do. DEINIKE & KING, Shipwrights and sparmakers. BAYLES & BROWN, do. do. BISHOP & SIMONSON, Shipbuilders. IRWIN & CLARK, Shipwrights and builders.. W3I. RODMAN, Shipwright. C. EDGAR SMITH, Shipwright. GEO. A. SAUNDERS, do. ALLEN GORHAM, do. FICKET & THOMAS, Shipbuilders, (C.) To the Senate and House of Representatives of the United States,. The Memorial of the undersigned, ship owners and interested in shipping, resident and in business in the City of New-York, respect- fully represents : That your memorialists are well acquainted with the several plans of Dry Docks, for raising vessels for coppering and re- pairs : that among the several establishments for this purpose, at present in operation in this City, the one known as the Sectional Floating Dry Dock, foot of Rutgers-street, E. R., possesses by far the greatest eleva- ting capacity : that we have no hesitation in declaring it in every respect a superior Dock, and most admirably adapted to accomplish the object for which it was constructed : that merchant ships of the largest class 3. '• 18 have been raised upon it in the most satisfactory manner, and that we entertain no doubt that the elevating power of this kind of Dock, can be extended with perfect safety to a capacity of raising a line-of battle ship : that it raises the vessel up more fully into the light and air, and affords the shipwright more room and better access to the vessel's bottom, than any other Dock ; that its sectional arrangement gives the structure the ability to be extended to accommodate the longest steamers, and em- brace their greatest width, without endangering its strength; and from its flexible platform, enables it to conform to the shape of the vessel and lift equally upon its bottom, and endues it with the important advantage of being divisible into two separate Docks, to raise two vessels at a time, and perform the service of two separate Docks on an) other plan : that on these accounts and others, we prefer it to any other plan of Dry Dock that has come to our knowledge. We, therefore, ch New- York, 24th Oct., 1845. / Gentlemen — In reply to your request to raise this ship completely out of water, I have to say, that as there was no necessity on our part for the operation, I felt myself obliged to decline acceding to it. At the same time I must express my entire conviction of the capacity of your dock, to effect your proposition. I may also state to you that I entertained this opinion more than a year since, and made a report to my Directors, that in the event of the emergency arising, your Dock could do it. The Great Britain displaced about 2300 tons, when placed upon your dock, and was raised 1\ feet in one hour and thirty-seven minutes, with- out the slightest appearance of strain in any part of her. This left about 700 tons water borne. You subsequently lifted her a little higher at my request, leaving about 600 tons water borne ; and then, from my own ob- servation, I have no doubl you had about 800 tons lifting power left. 31 The power exerted having completely coincided with the calculation you had previously made me acquainted with, and the result agreeing with the known displacement of the ship. I remain, gentlemen, your ob't servant, JAMES HOSKEN. To the President and Directors of the New-York Floating Dry Dock Company. (R) 2Sth Congress, House of Reps. 1st Session. Doc. No. 146. Navy Depart. DRY DOCK— NEW-YORK HARBOR. REPORT OF THE SECRETARY OF THE NAVY, RELATIVE TO The construction of a Dry Dock in JVev)-Yorh harbor, upon the plan of using, as an elevating power, the water of the Croton aqueduct, fyc. February 19, 1844. Read, and referred to the Committee on Naval Affairs. Navy Department, February 12, 1844. Sir — In obedience to the requirements of an act of the Congress of the United States, passed March 3, 1843, in these words : " And the Secretary of the Navy is hereby directed to cause an exam- ination to be made of the expediency, practicability, and probable expense, of constructing a dry dock in the harbor of New- York, upon the plan of using, as an elevating power, the water of the Croton aqueduct, and of sufficient capacity to rebuild or repair a 74-gun ship ; and to cause an examination of any other plan or plans of a dry dock, or floating dock, in said harbor, deemed worthy by the Secretary to be reported upon ; and to report the result of such examination, with his opinion thereon, to the next session of Congress — The Secretary of the Navy has the honor to report that, in October last, the engineer of the Bureau of Yards and Docks, Wm. P. S. Sanger, Esq. was directed to make the necessary examinations of sites for the propo- sed Croton-water dock. He was assisted in his arduous labors by Messrs. George F. De la Roche and Calvin Brown, scientific engineers and draughtsmen, employed in the civil department of the naval service. Three sites were examined within the limits of the city of New-York, with reference to the use of the Croton water as an elevating power. The first was at Bellevue, on the alms-house lot. Though this site contains room enough for a dock, it is not sufficient- ly spacious for a navy-yard, and has the further objection of flats or shoals in front, which would prevent the access of the largest ships of war; and the bed of the river at this point being rock, covered only by a thin depo- site of mud, excavation, for the purpose of deepening the channel, would be impracticable ; and the site is not considered suitable. The plan of this site accompanies Mr. Sanger's report, marked No. 1. 33 Doc. No. 146. The second point examined was nt Kip's Bay. Here a depth of water is found sufficient to float the largest ships at all times of the tide, and the site is beyond any injurious influence from the currents caused by the waters flowing through Hellgate. It is also sufficiently near to the cen- tral parts of the city to obtain readily workmen and materials. The grounds about this site, however, are very irregular ; and the grading for a navy yard, and the rock excavations for a dock, would be very expen- sive. Plan No. 2, accompanying Mr. Sanger's report, exhibits the form and features of this site. Plan No 3, represents the arrangement of the dock. Harlaem cove, at the mouth of the Harlaem river, and opposite to the south end of Great Barn island, was next examined. This site is shown on plan No. 4, of Mr. Sanger. The larger portion of the ground being a low marsh covered with water at ordinary high tides, and the mud being some twenty feet deep, would require great expense in filling and in piling for solid foundations. The estimated cost of a dock at this site is $1,716,996. There would be great danger in approaching this point with ships, ow- ing to the rapid currents in and about Hellgate. This site was examined by a commissioner in 1836, and reported as unfavorable, which opinion is confirmed by Mr. Sanger. It will be perceived, from the report of the engineers, that it is practi- cable to construct a dry dock in New-York, upon the plan of using the Croton water a< an elevating power. The expenses of such a work for one dock at Kip's bay (the only point examined, where it is considered safe to construct the work) is estimated at $1,580,835, exclusive of the cost of land, and of the water to be obtained from the Croton reservoir, of the amount of which no reliable estimates could be procured. The expediency of constructing such a work remains to be considered. One of the principal advantages of a lock-dock over the excavated dock, where the tides do not drain the excavated dock at their ebb, was formerly considered to be their easy drainage ; but, since the introduction of pumps driven by steam-power, this advantage has become of minor importance, and the cost of procuring the Croton water, it is believed, would exceed the expense of draining by steam. A lock-dock would, undoubtedly, be dryer than an excavated dock, which must always be more or less wet, from the constant oozing in of the tide. Another advantage resulting from the elevated and dry position of lock-docks, is, that houses can be erected over them, aud the ships be thus kept from the action of the water and the weather at the same time. But these advantages, it is believed, may be obtained in a more effective aud cheaper mode, by a plan which will be spoken of in another part of this report. The expense of a lock-dock at Kip's bay, or at any other point, would be very large, and, without a navy-yard connected with it, the advantages would be limited. To connect with it a navy-yard, would require the erection of workshops, ship-houses, storehouses, and machinery, indis- pensable in such an establishment ; and it would also supercede and render useless the like kind of works, which have been built at the Brook- lyn yard at a cost of more than a million of dollars. 5 34 Doc. No. 146. After a careful examination of the several reports made at different times by the commissioners and engineers who have had the subject of a new location for a navy-yard on the waters of New-York confided to them, and deliberate consideration of the different points discussed and explained in those reports, the conclusion seems forced upon the mind that it is inexpedient to change the location of the navy-yard at Brook- lyn, and that the Croton water cannot be beneficially used as an elevat- ing power for a dry dock. The Secretary of the Navy was directed, in the said resolve, to cause an examination of any other plan or plans of a dry dock, or floating dock, in said harbor, deemed worthy by the Secretary to be reported upon, and to report the result of such examination, with his opinion thereon, to the next session of Congress. There have been two such plans of docks examined ; first, the ordi- nary excavated stone dock, similar to those of Charlestown and Norfolk ; and the sectional floating dock. In the early history of the navy, the repairs and examinations in bot- toms of ships were made by heaving the ship down — a process both costly and hazardous. Early efforts were made by the Government to intro- duce the use of the dry dock, both for repairs and shelter. In a report of the Secretary of the Navy, in December, 1798, it is said : " Docks will be highly necessary in repairing our ships, to avoid the tedious, expensive, and sometimes dangerous operation of heaving down. They can, un- doubtedly, be made in eastern States, where the tides rise very consider- ably — probably in New Hampshire, Massachusetts, and Rhode Island. Whether they cau be made with equal advantage, or to answer valuable purposes, to the southward of Rhode Island or New-York, I cannot form an accurate judgment from any information I possess ; though it would unquestionably be a great public advantage to have a dock at the entrance into the Chesapeake bay, and another still further south, if circumstances will permit. In President Jefferson's message of December 15, 1802, speaking of the same subject, he says : " Presuming it will be deemed expedient to expend annually a convenient sum towards providing the naval force which our situation may require, I cannot but recommend that the first appropriations for that purpose may go to the saving what we already pos- sess. No cares, no attentions can preserve vessels from rapid decay, which lie in water, exposed to the sun. These decays require great and constant repairs, and will consume, if continued, a great portion of the moneys destined to naval purposes. To avoid this waste of our re- sources, it is proposed to add to our navy-yard here a dock, within which our present vessels may be laid up dry, and under cover from the sun. Under these circumstances, experience proves that works of wood will remain scarcely at all affected by time. The great abundance of running water which this situation possesses, at heights far above the level of the tide, if employed as is practised for lock navigation, furnishes the means for raising and laying up our vessels on a dry and sheltered bed ; and should the measure be found useful here, similar depositories for laying up, as well as for building and repairing vessels, may hereafter be under- taken at other yards offering the same means." 35 Doc. No. 146. Before the introduction of steam-power for the purpose of drainage, it was deemed important to place a dock where the ebb and flow of the tide were sufficient to float a ship into the dock, and drain it by the same natu- ral power ; or to place the ship ov lockage so high, that the dock would be drained by opening its sluice-ways. Since the introduction of steam- power excavated docks are kept tolerably well drained at a cheap rate, even where their beds are below the surface of the water, by pumping. The general advantages of docking, over the old mode of heaving down, consist in the safety to the ship, and facility to the workmen in examining and repairing ships' bottoms; in economy of time and ex- pense ; and in the opportunity it affords of a more thorough examination of the defective parts. The first dock in the United States was built in Charlestown, and is capable of docking the largest ships. The estimated cost, as stated in the report of engineer Loammi Baldwin, Esq., was $280, US9 ; the actual cost was $677,089. The cost of the dock at Norfolk was $962,459. Both these are stone docks. No detailed estimate of the cost of constructing a dry dock at the Broklyn yard has come under the notice of the undersigned. Mr. Bald- win, in his report to the department, dated December 10, 1836, says upon this subject : "The cost of a dry dock, I have learned from experience, is wholly out of your reach by the ordinary calculations of detail. "The closest calculations can never be so safe, for your present pur- poses, as that of taking the mean cost of the two docks, already built at Boston and Norfolk- The dry dock at Boston, including all expenses, cost . $677,089 78 The dry dock at Norfolk, including all expenses . . 962,459 19 1,639,548 97 Mean cost • 819,774 48 " Hence I cannot assume safer data, that I, or any other engineer, I believe, can furnish, than $820,000, for the cost of a dry dock at either site in question." This estimate is exclusive of the excavation of the channel, and crib- work, to secure a suitable depth of water at the Brooklyn yard. Mr. Sanger estimates the cost for the like work, for the dock, $750,000, and the crib- work at $100,000 ; but it does not appear, in his report, that this sum is derived from any estimate of the details of cost. Excavated stone docks, in this country, where the tides do not rise many feet, have but partially met the wants of the shipbuilders. Besides, they are costly, confined for room, dark, and damp. They do, indeed, answer for single ships; but the ship-building interest (one of the most important branches of human industry, viewed in all its bearings, upon the welfare of the human family) has long needed, and labored to disco- ver some plan by which vessels could be built on level ways, and thence launched into their destined element, without the racking and straining 36 Doc. No. 146. always incident to the ordinary mode of building and launching from in- clined planes; a plan that would likewise enable them bale ly to raise vessels vertically from the water, and place them high and dry, for repairs or preservation. It is true, a vessel can be thus built and launched from the excavated stone dock ; but such a dock is entirely too expensive to be used for such a purpose, and such a length of time as would be re- quired to build a large ship. Various inventions have been essayed for the purpose of reaching so desirable a result ; and floating docks, on different models, have been built, and successfully used, for a number of years, in raising, repairing, and launching merchant vessels, and the smaller vessels of war. JNo at- tempt has been made to build ships on the floating docks ; they have been used only to raise and repair them. There was still a want unsup- plied — a plan by which vessels, when thus raised, could be safely trans- ferred to dry land and housed , a plan by which vessels could be built, standing vertically, and thus launched — avoiding the liabilities of strain, hogging, and warping, incident to the building and launching from the inclined ways. This desirable and important object, long so fruitlessly sought, it is believed has been attained by the invention of the sectional floating dock, connected with a permanent basin and level rail track. Vessels of the largest size may be raised from the water, on this dock, used as the elevating power ; the dock floated into its basin, settled on its permanent foundation, and the ship thence transferred to the land, and again safely placed upon the dock, and lowered into the water, never los- ing its upright position. S. D. Dakin, Esq., of New- York, has presented a plan of this dock, and exhibited a working model of it, to the department; which seems to promise the accomplishment of the great object so long sought in the bu- siness of ship building. The dock here spoken of — not connected with the proposed improve- ment of a permanent basin and railway — has been in successful opera- tion for several years in New- York ; and has raised, and had repaired on it, numerous vessels, some of large size and great length, without having experienced any accident, either to the ships or the dock. A personal examination of the sectional dock and its working power in raising and lowering a vessel of more than 600 tons, made by the un- dersigned, at New- York, during the last season, proved to him very satis- factory and conclusive in favor of the utility of the invention. The proprietors claim that this dock possesses the following advanta- ges : u 1st. A perfect adaptation of the supporting power of the dock to the actual shape of the vessel's bottom." This is a great practical advantage, understood m^re fully by ship- wrights than by other persons. They all agree in saying that artificial methods of adjusting keel blocks in a rigid line to the shape of the keel, however plausible in theory, do not work well in practice ; and that no- thing hitherto devised can compare, in this respect, with the sectional buoyant platforms of this dock, which are themselves buoyed up by the very pressure of the water that sustains the vessel when afloat ; and each 37 Doc. No. 146. acting independent of the rest, though all in concert, must necessarily hold her in her floating shape. " 2d. Abundance of room, light, and air, around the vessel's bot- tom." The advantage in this respect is so great, that shipwrights unite in de- claring that it enables them to perform their work from 15 to 20 percent, cheaper on this, than on any other dock, and to inspect the minutest damages or defects of the vessel's bottom. " 3d. Ability of being elongated or contracted, according to the length of the vessel, and of being separated, by taking the sections apart, into two or more docks, and thus performing a great deal more efficient ser- vice than any other dock. 4th. The facility with which ii can be repaired, by raising one section at a time, on two others. "5th. The short time required for its construction — not being more than 8 or ID months. " 6th. Its entire independence of the tides — being capable of operat- ing at all tides. "7th. The small expense of working it, depending upon the size of the vessels ; whereas, in a stone dock, the smaller the vessel, the more the expense. "8th. Its ability to sink without ballast ; and, in sinking or rising, to maintain its equilibrium, and any required position, by means of its moveable and controlling end floats. " 9th. Its adaptation, attained by its sectional arrangements, to make timber and iron exert their strength in the most effective and economical manner, and secure the structure against the risk of an overwhelming strain bearing upon any one point. Each section is, indeed, with a limited lifting power, to which its strength is adapted, acting independ- ently, and yielding in the water if any pressure beyond that amount tends to come upon it. " 10th. Ability to be easily moved from place to place — an advantage at all times of much convenience, and, in case of an anticipated attack on the navy-yard, of the greatest moment." Such are the advantages claimed for this dock, independent of any con- nection with a permanent platform and rail-track. The engineer, Mr. Sanger, was directed to examine the Brooklyn yard, in reference to the practicability of using this dock and rail-track at that yard. His report to the department, herewith transmitted, presents a detail of facts connected with the subject. A dock capable of lifting the ship Pennsylvania, of 120 guns, weighing, when ready for sea, 5,200 tons, with permanent basin, bed-way, rail track, and all the necessary machin- ery to work it, can be built for $497,000, and requires forty feet of water to raise her. The cost of dredging and crib- work, to accommodate this structure, at the Brooklyn yard, would be about the same as would be required if a stone dock were built there. The cost of a sectional dock, with all the above-named appendages, sufficient to raise the Pennsylvania, relieved of tbe weight of her armament and stores (weighing, in that state, 2,876 38 Doc. No. 146. tons,) would cost $485,000, and require 82 feet water to raise the ship, and but 14 feet to float her in, and bed her on the permanent basin. A dock to lift a second class frigate, with dock machinery and one rail-track, complete, can be built for $180,000. An excavated stone dock can accommodate, ordinarily, but one vessel at a time, and, during war, would hardly afford the facilities that would be needed. The Navy Commissioners, in a report dated February 17, 1836, state that it might require 12,000 days' labor to repair the bottom of a 74. — working in the longest days of the summer. In such a case, many weeks, if not months, must elapse before such a vessel could be t iken from the dock, owing to the comparatively small number of persons who could work upon her at once in so confined a place. The sectional floating-dock, with rail-tracks, could accommodate many vessels at once, where they would be placed with ample room, light, and air around them, and giving every facility for working with despatch. The object so strongly desired in Mr. Jefferson's message, before quoted — that our vessels may be laid up dry, and under cover from the sun, and which he hoped to obtain by means of lock-docks — it is believ- ed may be much better, and much more cheaply obtained, by the sectional dock and railway. All experience verifies the remark of Mr. Jefferson, that " no cares, no attentions can preserve vessels from rapid decay, which lie in water, ex- posed to the sun," and that works of wood, laid up dry, will remain scarcely affected by time. Some of the most costly ships of our navy have rotted, and been bro- ken up, seeing little more service than lying at the wharves ; while others, built about the same periods, remain comparatively uninjured, in the houses in which they were built. It is believed that the sectional dock and railways will not only answer for the repairs of ships, better than any other plan yet devised, but that they will become the only building-ways ; and that, instead of letting our ships, when not in use, lie and decay at the navy-yards, in ordinary, they will be raised from the water, and placed under cover, protected from the weather, upon the rail-tracks. The plan of the sectional dock and railway commends itself to favor by its cheapness and simplicity ; and if, on trial, it realizes what has been promised from its use, it will enable the Government to construct, at a moderate cost, a dock at each of the navy-yards, capable of accom modating a number of ships at once. After carefully considering the facts, statements, and opinions which have been presented to the department, at different periods, by the officers and others who have had the subject of a dry-dock at the Brooklyn yard under investigation, the undersigned is fully persuaded that the plan of dock of Mr. Dakin, here spoken of, is worthy of trial on a scale suffi- ciently large for raising the largest ships. A copy of a letter from Foster Rhodes, Esq., the naval constructor at Norfolk, is appended, as likewise the report of Mr. Sanger. All of which is respectfully submitted: DAVID HENSHAW, Hon. John W. Jones, Speaker of the House of Represen tatives, 39 Doc. No. 146. Gosport, Va., January 22, 1S44. Dear Sir : I received on Saturday your letter and pamphlet — u Plan and Advantages of a Sectional Dry Dock," &x. , for which please accept my thanks. The lithograph enables me fully to comprehend the important improve- ments you have therein delineated. The mode by which you propose to take the vessel from the dock to the land, for the purpose of repair or safe keeping:, and again to put her in the water, is much more simple and ef- fective than anything that I suggested last winter to Mr. Bayard, the in- telligent chairman of the Committee on Naval Affairs in the Senate. In examining the plan, and reading your letter, I cannot but feel flat- tered in seeing my recommendation to Messrs. Dakin and Burgess, of having the centre tank in one, and the truss or frame enclosed within it, for additional strength, so fully carried out. With regard to a location, I do not think any place equal to the Brooklyn yard for naval purposes, (if a floating dock is to be adopted,) where a basin may be dug with the greatest ease, either in the meadows, or in the flat in front of the yard, where the-e is abundant room for piers, slips, &c. In looking over your whole plan, it may be termed a magnificent one, truly; and although it may be drawn out too far for the navy of the pres- ent day, it is on a principle that can be extended as the wants of the ser- vice may require it. The principles, details, and practicability of the plan of the dock, ba- sin, platforms, &c, are highly creditable to the intelligence, industry, and practical knowledge of yourself and your associates. Very respectfully, your obedient servant, FOSTER RHODES. R. Moody, Esq., Washington, D. C. REPORT OF THE CHIEF ENGINEER OF THE BUREAU OF YARDS AND DOCKS. Washington, January 23, 1844. Sir: In compliance with your order of the 30th October last, directing an examination of several points on the East river, in the harbor of New York, in referenc ! to the construction of a dry dock, using the water of the Croton aqueduct as an elevating power, &.c, I have performed the duty assigned, and respectfully report : Here follow the views of Mr. Sanger, which are omitted, in regard to the proposed Croton water Dock, the construction of which he declares to be " inex- epedient. " My letter of instructions also directs me