Class Iiiii_ql Book ^4— CoipghtN" COPYRIGHT DEPOSIT CENTRAL STATION EXPERIENCES A series of narratives on the trials and tribulations of a steam eng^ineer while learning; to run an electric station FROM I e c ) o 3 ■) 1 } J , 3 , NEW YORK THE POWER PUBLISHING CO. WORLD BUILDING I90I ^/(f THE LI9«ARV OF CONGRESS, Two Copies Receivep WAY. 31 1901 CoPYRtCrtT ENTRY CLASS O/XXc. N». I COPY B. Copyright, J 90 1, by The Power Publishing Co, Tfif// « « «< c c CONTENTS, A Defective Arc Lamp i Excessive Drop in Three- Wire Circuits 9 Careless Paralleling of Dynamos 15 A "Dead" Dynamo and Hot Field Coils 23 A "Breaking" Arc Circuit — Simple Ground Detector 31 Another Case of "Dead" Dynamo — Low Voltage 38 Careless Motormen — An Equalizer Trouble 42 A Sparking Motor — Motor Wiring 47 Some Railway Kinks 53 Reading a Recording Wattmeter 59 Braking a Car with Its Motor (i^ Enlarging a Running Station — The Motor Balancer 74 A Simple Trouble, with Annoying Results 81 Transformers on Three-Wire Secondaries 87 A Long Circuit from Ordinary Generators — Two-Phase Motors on Single-Phase Generators 93 Increasing the Output of an Alternator — Wiping Out Inductive Drop 100 A DEFECTIVE ARC LAMP. The water-works plant of the town of Millville had been aug- mented by an electric lighting plant, comprising a 50-light Brush arc dynamo and two 500-light incandescent machines, with the necessary circuits and appurtenances. The engineer, who was a bright fellow, and had studied as much as his limited opportun- ities would allow, was without practical experience in the opera- tion of electrical machinery, and was correspondingly nervous over his new responsibilities. "You see," he confided to Jones, who installed the. plant, ''I never actually run one of these blamed things, though I've been over to the Watertown station a good deal, and watched 'em running." i "Don't you worry a mite," said Jones; "I'll be through here every few weeks, and I'll always stop off to see how you're get- ting on," which he did faithfully. The plant was duly started up by Jones, who remained a week to get the engineer fairly started, and things went swimmingly until one night when the "trimmer," who looked out for the arc lamp circuits, came rushing in and exclaimed: "The lamps are all upside down; turn her around quick!" The engineer stared. "Upside down? I haven't touched 'em. Turn who around — what—" "They're burning backwards, man; can't you see?" "No, I can't see. What are you talking about?" The trimmer had had considerable experience, and explained to the engineer that the current was going through the arc lamps in the wrong direction, making the bottom carbon positive and the top one negative. Central Station Experiences. "What's the odds, so long as they burn ? Might as well let her rip until morning," said the engineer. *^Good Lord, man; you'll burn up all my carbon holders. Can't, you change your plugs on the board?" The engineer felt shaky, but he didn't wish to appear too green, so he sauntered over to the switchboard, followed by the trimmer. "Yes," he said, with assumed composure, "I s'pose I might." The board was a simple affair, consisting of two plugs at the ends of flexible cords leading from the circuit lightning arresters, and two sockets connected with the terminals of the dynamo, as shown by the diagram in Fig. i. This arrangement, Jones had explained, was better than connecting the plugs to the dynamo and the sockets to the circuit, because if the plugs should be hanging free at any time when the dynamo was running, their touching each other could not hurt the dynamo. If they were the dynamo connections, touching them together would short- circuit, and might damage, the machine. "All you've got to do," suggested the trimmer, who wouldn't have tried to do it for the whole plant, "is to reverse them plugs. A Defective Arc Lamp. That'll make the positive side negative and the negative side positive." The engineer pretended to ignore the trimmer's friendly advice, as though it were unnecessary, but he heeded it. Without stop- ping the engine he closed the field switch on the dynamo, "kill- ing" the field, as Jones had shown him should be done when it was desired to open the circuit for any reason. Then he took out the switchboard plugs and reversed them in the holes, went "The lamps are all upside down back to the dynamo and opened the field switch. The pilot lamp over the dynamo did not light up and the engineer felt a shiver of apprehension pass up his spine. "What have you done now?" asked the trimmer, ready to lay all the blame for any possible mishap upon someone else. But the engineer kept his head; although he didn't know what was wrong, he did know that he had done nothing to cause any Central Station Experiences. serious trouble. So he determined to simply start up all over again, just as he had at lighting-up time. ''Nothing," he replied to the trimmer, ''but I think I'll shut down and take a look at her." Accordingly he shut down the engine, took out the switch- board plugs and gave them to the trimmer to hold in proper po- sition for insertion, so as to avoid getting the polarity mixed up again, and pretended to examine the dynamo for a moment. "I think she'll go now," he said, without changing a single adjustment, but being careful to see that everything was in its usual condition for starting. Then he started the engine, went to the board and taking the plugs from the trimmer put them, one at a time, in the sockets. When the second plug went home the pilot lamp struck its arc with a clack and a hiss that gave the engineer's mind mighty relief. "Thought that would fetch her," he said carelessly, and he immediately rose several points in the trimmer's estimation. The lamps were now all right, except one that the trimmer brought in burned up the next morning, and matters went along smoothly up to Jones' next visit. The engineer related the whole occurrence to Jones. "You opened the field switch while the plugs were in and got no light?" he asked. "Yes." "And you stopped the engine and started up with the plugs out, putting them in after the machine was up to speed?" "Yes." "Burn up any lamps?" "One." "Ah! Let me see it." "It's gone to the factory for repairs." A Defective Arc Lamp. "Well, it doesn't matter. Give me a piece of chalk." This was furnished and Jones drew a rough diagram on the floor, like Fig. 2. "Suppose D is your dynamo and the crosses represent arc lamps in the circuit. The big cross means a faulty lamp in which the clutch was sticky and the cut-out defective." "The one that burned up?" "Yes. If you had it here you would no doubt find that there was trouble with both the clutch and the cut-out. The chances are that someone neglected to connect the cut-out, or it has be- come disconnected since the lamp was sent out." "What did that have to do with the dynamo not 'picking up?' " "Well, you know what the cut-out in a lamp is for, don't you ?" •TH- I- 60 494 437 392 347 310 275 224 173 140 108 88 68 55 43 2 \ 19 659 590 £ 22 468 414 370 328 294 260 212 164 133 103 84 65 62 40 38 20 626 560 i 96 445 393 312 279 247 200 156 127 98 79 60 50 38 40 10 .21 596 628 1 72 423 375 335 297 265 235 190 148 120 93 75 58 42 669 510 4 152 404 358 320 283 254 225 183 142 115 89 72 56 44 fHS 480 432 !82 342 303 270 240 215 190 155 120 98 75 60 48 27 463 415 68 330 292 260 230 209 187 160 115 72 59 46 66 68^-15 3 28 447 400 : 154 318 282 252 223 199 177 144 110 90 70 57 44 ?. 432 387 142 307 272 243 215 192 170 138 107 87 67 54 42 L30 417 374 S 130 296 262 236 208 186 165 134 103 84 65 r38 329 295 5 60 234 207 185 164 147 130 106 82 06 61 76 80 20 84 *2 313 280 -2 18 222 196 176 156 139 123 100 78 63 49 5 42 92 264 5 36 210 187 167 148 132 117 95 74 44 284 255 5 •26 202 179 160 140 127 112 91 71 46 272 243 : 15 193 170 153 135 120 107 87 67 .... (-56 223 200 77 159 140 126 110 99 88 72 65 .... 58 216 193 70 153 136 120 107 96 85 .... 'i ^ 208 187 65 148 130 117 104 93 82 62 202 180 60 143 127 113 100 90 80 64 195 175 55 139 123 110 87 77 .... 72 174 156 1 38 123 109 98 87 77 68 10 74 76 80 169 164 156 151 1 147 140 34 30 24 120 117 111 106 103 98 95 92 88 84 82 78 . .. Wire Nos. 2 2&3 r 3&4 4 4&5 5 5&6 6 6&8 8 ' 8&10 10 10 &12 12 2 &14 14 Safe Current 130 1 1 10 ,. 92 77 77 65 65 46 46 32 32 23 23 16 16 The engineer thanked him, and they started back to the station. "Why did you say awhile ago that I'd need all sorts of wiring soon?" asked the engineer. "Because you will. The town has about decided to put in an alternator and to lease the old water-power and mill site up the river so's to furnish light and power to the shops and factories out at the west end, and you're going to do a lot of wiring calcu- lations." A Sparking Motor — Motor Wiring. 51 "But I don't know how exactly." "You can learn." Reaching the station the engineer took out Jones' wiring table and spread it on the desk. "Why are there several numbers of amperes for each size of motor?" he asked. "Because different motors show different efficiencies, and there- fore require different amounts of current." "That's so. According to the table this motor will need Nos. 6 and 8 wire, just as you guessed." "I didn't guess; I knew." "How could you know?" "With No. 10 wire your drop is 16 volts, isn't it?" "Yes." "Well, seven or eight volts is as much as you ought to have on a 220 or 230 volt circuit. And in order to cut your drop down from sixteen volts to about eight, your wire must be about twice the size it is." -Yes, but " "Wait. No. 7 wire is roughly twice the size of No. 10, but No. 7 wire is not generally kept in stock. As No. 7 is about half way between No. 6 and No. 8, making half of your circuit of No. 6 and the other half of No. 8 will give practically the same result." "I don't exactly see that." "No. 6 wire has an area of 26,250 circular mils," referring to his notebook, "and No. 8 has 16,510 circular mils. Now if half of the circuit is of one size and half of the other size, the average area throughout the circuit will be the plain average of these two areas. What is the average or mean of 26,250 and 16,510?" The engineer wrote: 26,250 16,510 2)42,760 21,380 "Twenty-one thousand, three hundred and eighty circular mils," he said. "All right. Now No. 7 wire has an area of 20,817 circular mils, so that Nos. 6 and 8 used together give slightly less drop than No. 7 would." 52 Central Station Experiences. "1 see. And Nos. lo and 12 can be used instead of No. 11; Nos. 8 and 10 instead of No. 9, and so on?" ''Exactly. Thus you get a greater number of available wire areas or resistances without carrying any more sizes in stock." The engineer pored over the wiring table for several minutes. "Suppose I wanted to wire a 5-horse motor and didn't know how many amperes it would take?" he suggested. "Assume the middle figure, in such a case. The wiring will be near enough for all practical purposes." "Forty-two amperes for a iio-volt five-horse, and twenty-two amperes for a 220-volt five-horse?" he asked. "Yes." "How can you use the table for some other percentage of drop?" "Multiply the actual amperes by the drop you want, divide by 3.6, and use the result as if it were the amperes your motor de- manded. But I wouldn't bother with any other drop. Three and six-tenths per cent is a good all round drop and will fit any case within reason. Get your wiring book — but get a good one that contains something more than kid lessons on Ohm's law — and you will have tables for all practical drops. Be sure it includes alternating-current wiring." "Is that any different ?" "Considerably. Direct current wiring tables are no earthly good for alternating-current circuits." SOME RAILWAY KINKS. Since the circuit-breaker episode Mr. Harvey and the engineer had become better acquainted, and each had discovered, as usually befalls, that the other had "lots more sense" than he had sup- posed. Moreover, Harvey's '"'newness" had worn off greatly, and he had come down to an appreciation of his own limitations. If "The old man'd raise caln." I may be permitted to digress a little from the historical to an advisory line, I would like to urge upon young engineers the fact that an accurate weighing of one's own ability, coupled with confidence and a determination to improve, results in success ninety-nine times in a hundred. 54 Central Station Experiences. Harvey was rapidly attaining this frame of mind ; hence he and the engineer found mutual benefit in frequent consultations, and appeals to Jones' superior experience were not so often neces- sitated as they had been previously. Thus it happened that Harvey called on the engineer one day nearly a year after the circuit-breaker occasion, for ''consultation." "It's mighty nigh time for that old fair ag'in," he said, "and we'll have to do something to provide for the crowds." "Got no extra cars?" queried the engineer. "Oh, yes; plenty o' cars. But the feeders out there ain't calc'lated to keep up the pressure with such heavy loads." "We might run some temporary feeders — hang 'em up from the cross-arms by loops from porcelain knobs," suggested the engineer. "Lot o' work, and the wire's bound to be more or less dam- aged." "Yes. Really, the feeders ought to be reinforced permanently so's we could carry extra loads." "The old man 'd raise Cain if I asked him to put in that much extra wire just for the fall fair." "Figured out what 'twould take?" "Roughly. We've got three feeders out there now; a mile o' No. 2, two miles o' No. oo and three miles o' No. oooo wire. The drop with two cars, one going out and one coming in, is about 60 volts, so we'd need to put in two more sets o' feeders to handle six cars at the same drop." "That's so, or nearly so. You'd need two more No. 0000 feed- ers out to the far end; a No. 0000 near the middle and a No. 00 out to the near end of the branch line. Eight miles of No. 0000 and a mile of No. 00. Whew!" Harvey nodded gloomily. "That's what I figured out, and I might's well ask the old man for a pair o' gold wings as all that wire." Suddenly the engineer jumped up and said emphatically: "Well I'll be d d." "That won't help the cars any," said Harvey, but he brightened up under the influence of the engineer's jubilant countenance. "What's struck you?" "Booster," sententiously. Some Railway Kinks. 55 *'You did seem to get a pretty good lift out o' that chair. Where's any booster?" The engineer took Harvey by the coat lapel, and leading him out into the dynamo room, pointed dramatically towards the dynamos and said: ''There!" 'Ts it wheels you've got, or snakes?" The engineer laughed and went back in his den. *'See here," he said, drawing a diagram like Fig. i and remark- ing, 'T'm getting into Jones' habits." VwS- -vr«v^ -^K^aAr FIG. 2. Harvey looked on in silence. ''All we need to do is to disconnect your three fair-ground feed- ers from the bus-bars and put one of my 500-light dynamos in series with all three of them, hke that." "Goin' to leave her self-exciting?" "Yes; why not?" "Lemme draw a little," said Harvey, with a smile. And he drew Fig. 2. "I was just wondering about the current in that field circuit," 56 Central Station Experiences. he said. ''The current must go like the arrows for the dynamo to work; now won't the generators force current backward through the booster dynamo's field?" The engineer hesitated. 'T don't think so," he said. ''You see, the E.M.F. that forces current through the dynamo field is furnished by its own armature." "Yes ; but the railroad generator is furnishing the most of the E.M.F., and the current going out on the line must divide when it comes to the dynamo, part'll go through the armature and be boosted, and a little will go through the field " "And be kicked back. No ; I don't believe any of the feeder current will get through the field circuit of the boosting dynamo." "Well, well, well; what's the game?" broke in a familiar voice, and Jones' chubby visage seemed to fill up the entire doorway. "You always turn up at the right minute," said the engineer "Born that way," broke in Jones. "What's up ?" The case was soon laid before him, and his usually sunny coun- tenance clouded slightly. "T'll be ashamed of you fellows if you don't use your brains more. Why should you be in doubt about it ?" "Well, we — that is — of course — " stuttered Harvey. "Suppose," said Jones, drawing Fig. 3, "you had this condition. What would be the joint resistance of the two coils in parallel ?" The engineer scribbled hurriedly, with the result below: -I FIG. 3. \\ 100 ^ * 100 10. t oy^ fci lo«) tcoooC. o<|£j "Ninety-nine thousandths of an ohm," he announced. So))ie Railway Kinks. 57 "Then what's the drop if the current is a hundred and one amperes ?" 'Ten volts," after scratching for a few seconds. "Then if the left-hand coil became an armature giving one hundred to one hundred and ten volts^ do you think the ten volts originally at the terminals of the field coils could overcome it and force current through backwards?" "I never said it would," asserted the engineer; "but I wasn't absolutely sure about it," he confessed. "You win have to be careful, though," said Jones, "in using that arrangement. The feeders must be disconnected until the dynamo has picked up and reached its full field strength." "What difference would it make?" ''Reason it out and see." The engineer and Harvey studied Fig. 2 a few moments. "If it was put in circuit not running," said Harvey, "the field would be excited backwards and when the dynamo started it would oppose the feeder current instead of helping it." "Exactly. That is one reason why a series-wound booster is preferable. The principal reason, however, is that the more cur- rent there is the more voltage the booster adds, so that the E.M.F. at the far end may be kept absolutely constant no matter what the load is." "There's something else I'd like to ask you," said Harvey. "I've got a car that runs at the same speed on the last controller notch that it does on the one next to it. Why is that?" "What kind of a controller?" "K2." "Nothing seems wrong anywhere else?" "No. The controller contacts are all right, and there ain't a sign o' trouble anywhere." "H'm. Which controller notch is the speed correct for?" "Dunno." "Then you might profitably spend a while finding out. If the car runs at full speed on the eighth notch that notch has be- come the same as the ninth, by some accidental contact. If the car never gets beyond the eighth notch speed, then the ninth notch is 'killed' by something wrong." "What could be the trouble in each case?" 58 Central Station Experiences. "If your car runs slow on the ninth notch, the shunt resistances are not connected. If it runs at full speed on the eighth notch, then the shunt resistances are thrown in at that notch instead of the ninth. The trouble is almost certainly in the shunt resistance circuity no matter whether the result is eighth-notch speed at both notches, or ninth-notch speed at both. It's more likely to be dis- connected shunt resistances than accidental contact between con- troller fingers. Test out your shunt resistance circuits and you'll find it." READING A RECORDING WATTMETER. "Harvey, do yon know anything about meters?" asked the en- gineer, plaintively, as he watched the dignified rotation of a Thomson recording watt-hour meter. "Divil a bit," replied Harvey, who boasted a Celtic ancestor and occasionally took this method of manifesting his pride therein. "What's the trouble?" The engineer rubbed his chin abstractedly and gazed at the meter again. "It seems to run all right up here," he explained, "but it don't register anywhere near right at Briggs' store." "How d' you know 'tain't right?" "Weh, Briggs' bill was so derned triflin' last month and the month before, I knew the' must be a screw loose somewhere. So I had Jimmie take ammeter readin's for an hour yesterday, 'n' the meter registered short." "What kind o' load has Briggs got?" "What's that got to do with it?" "I dunno," responded Harvey, frankly. "Over to Durham, where I was before I come here, they had a lot o' these on, an' I remember Perkins told the meter man there 't the' wa'n't no use 'xpectin' a meter to talk; 't 'twa'nt intended for that kind o' load." "What kind of a load did he mean?" asked the engineer^ anxiously. "Dunno that," again acknowledged Harvey, "but it's evident that the's some kind of a load the fool things ain't good for." "It seemed to run all right before we put in that other motor," said the engineer. "What other motor?" "The little freight elevator motor." Harvey's face lightened. 6o Central Station Experiences. "Then that must be the kind o' load Perkins meant," he ex- claimed. The engineer shook his head dubiously and turned off the cur- rent from the meter under discussion. "Jones didn't say anything about it when he brought the first meters here," he said. "Probably didn't think of it. You didn't have any elevator motors running then, did you ?" "N— no." " 'Spose we try the meter on the main load, with the elevator motor tapped in between the entrance and the meter," suggested Harvey. "That's good," agreed the engineer, and the test was made, Jimmie, the general utihty boy, being delegated to take ampere readings every five minutes for an hour. The results checked nearly enough to show that, allowing for the possible division of Jimmie's attention between the ammeter and a blood-and-thunder novel, the recording meter was accurate. The engineer looked at Harvey and Harvey grinned tri- umphantly. "That's it," he said. "Evidently; but what'll I do about the elevator motor?" "Got a recording ammeter?" "Yes; there's three on the station switchboard." "Borrow one of 'em and put it in the elevator motor circuit for a week and make 'em a flat rate based on what the ammeter charts show. Put another wattmeter in and keep this one just as it is to show Jones." This course was pursued, after a lively interview with Briggs, who was crusty and difBcult to convince. Shortly thereafter the engineer related the experience to Jones. "Now, why won't the recording meter register elevator motor current as well as any other kind?" he asked. "Do you know what inertia is ?" was Jones' counter-question. "Of course." "Well, then you know that the armature of that meter possesses the quality called inertia, which tends to prevent any change in speed." "Yes, but " Reading a Recording Wattmeter. 6i "Hold on. You also know that the speed of the armature is almost precisely proportionate to the power of the circuit?" **Yes; that's why " "Don't get excited. Now, suppose your circuit has, say, 2 horse power passing, and the motor makes, say, 10 revolutions a minute. Then imagine that your elevator motor is thrown on and the power changes instantaneously to 10 horse power; do you suppose the meter armature can change its rate from 10 to 50 revolutions a minute instantaneously T' "N — no, of course not, but " "All right. Now imagine that the power drops immediately to 4 horse power, after that spurt up to 10. Don't you see that the meter can't possibly shift its rate of speed rapidly enough to register all the changes accurately?" '*Yes^ that's clear enough, but the spurts don't last long enough to make any great difference." "Not a tremendous difference, perhaps, but with a motor con- stantly starting and stopping, the difference will be fairly big. How much discrepancy did there seem to be?" "Not very much the first month, but simply out o' sight the second month." "Then your boy read the meter wrong. Let's see the record book." The book was found to contain the following entries: — X CMrwe^ db. "^^rc ;b. 2. 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