* «^'^v l^^*' <,^^\ "'Wis* ^•^'^v -^ ^^-n^ Ho^ % '^o^ CopyrigKted, 1910 By A. D. Linn Grand Rapids. MicKigan /d- 79' i. J ©CI.A259139 Mr.. T TPON receiving tKis book tlie recip- ^"^ lent Kereby expressly agrees tnat it sKall not be sold, loaned or transferred to any person, firm or corporation, or otner plants operated by tbe aforesaid person, firm or corporation, or be used for any otber purpose except to assist in carrying out tbe conditions of a contract bearing tbe same register number, for tbe install- ment of a Vapor Process Dry Kiln. No book autborized for use unless signed by tbe publisber. Publisber. PREFACE This hand book is written with the object of enabling every manufacturer to train his employees in the method of drying lumber by the Vapor Process, that he may have the positive assurance that when the instructions are carefully followed, the results will be as positively uni- form. The tables and plates are from actual experience. They are never exactly reproduced, even under similar circumstances, but the results are very uniform. The principal elements in the successful working of a kiln are heated air and steam vapor. The Ventilation is directly opposite to natural atmos- pheric conditions ; in other words, cold air will rush into a room, if there is an opportunity for the hot air to escape, but in this process the cold air is taken into warm flues, heated and delivered to the upper portion of the room. The amount of warm air supplied is regulated by the amount of cold, damp, vitiated air which is being removed from the bottom of the kiln by the use of ducts connected at the base of the stacks. The force with which this circulation is produced de- pends upon the expansion of the moisture coming from the spray and the lumber, intensified by the use of heat- ing pipes in the stacks, which become reservoirs of com- pressed hot air by the use of the compression caps or dampers. Under this system of ventilation it is possible to empty the entire cubic contents of air in any specified time desired, depending upon the amount of moisture contained in the lumber, and the time desired to dry it, thus showing that the process of drying is reduced to a problem in mathematics. This process is not confined to use in new kilns, but may be successfully applied in old kilns properly remod- eled. CONTENTS Pages Introduction ^ Progressive Kiln Photo 5 CHAPTER 1 Progressive Kiln Instructions 6-24 a — Steaming Chamber as Box Kiln 14 b— Record for 4-4 Oak 16-17 c — Record for Mixed Lumber 20-21 d — Record for Green Cypress and Pine 23-24 CHAPTER 2 Box Kiln Instructions 25-31 a — Record for 4-4 Oak, Beech and Mahogany 27 b— Record for 8-4 Bass, Cottonwood, Poplar. .28-29 c — Miscellaneous Instructions for operating Kiln 20-31 CHAPTER 3 Dry Lumber Test Suggestions 32-54 a — Method of determining percentages 36-37 b — Report on samples 37-38 c — Dry Test gauge 43 d— Shoe Last and Hub Block 48 CHAPTER 4 Lloyd's Hygrodeik 55 CHAPTER 5 Humidograph 57 a — Humidity percentage table b — Recording thermometer 67 c — Scales for testmg 69 INTRODUCTION Presenting these Dry Kiln instructions for the dry- ing of lumber, in the varied forms of manufacture, which the great variety of woods from our forests are producing, is no small task. It is a well known fact that the raw ma- terial is cut into more than 100 thicknesses from 1" up to square timber, which represent the full product of a single log. It is also known that in air drying this stock from the saw or cutting machine, it is subject to great loss not only from contact with the atmosphere, but from mould, bluing, sun checking and warping. It has been our aim to arrest these destructive elements which de- grade the quality of the lumber, and make a great amount of extra handling. This in many cases produces great losses from shrinkage of valuations, besides requiring a vast amount of money being tied up in raw material. The object in view was to get a process which would be capable of handling the stock direct from the log and drying it for immediate use, making it possible to elimin- ate the lumber yards at the factories and mills. This necessitated the remodeling of a kiln that was equipped with Direct Radiation system of heating, requiring 20 to 30 days to dry 4-4 oak, with highly rarified air. The construction of buildings for dry kiln purposes varies as greatly as does the material to be dried, and the arrangement of the mechanical apparatus is as varied as the chemical results. During our experimental work, it was found, after much time and mone}' had been spent, that humidity was as essential as the heated air. When the percentage of humidity was finally worked out, to a tabulated system, there was no difftculty in dry- ing 4-4 oak in seven days, with the same kiln building, by a rearrangement of heating pipes and ventilation. When kilns are especially designed for special work, the results are even greater; the most phenominal being the successful drying of air dried maple shoe last blocks in the short time of 23 days, using low pressure exhaust steam during working hours only, and no steam on Sundays. We invite careful study of the Operating Instructions, with accompanying tables, which show the variable con- ditions in temperatures and humidities carried. In oper- ating kilns equipped with this process, it is only necessary to reproduce as nearly as possible the kiln record v/hich applies the nearest to the kind of lumber desired to be dried. CHAPTER I. PROGRESSIVE KILN INSTRUCTIONS For Drying 1" Hardwood Lumber The drying of lumber by the progressive kiln process consists of: First Exposing the lumber to the direct action of steam intermingling with the lumber ; Second Gradually displacing the steam with dry heat from the heating coil ; Third Gradually or progressively moving the lumber forward to the unloading end of the kiln with the heat growing more intense and the humidity growing less as the lum- ber approaches the unloading end of the kiln. Fourth The removing of the damp or vitiated air from the bottom of the kiln by a system of ventilation flues. SETTING BUNKS. To avoid friction and to pro- duce easy running cars, set each bunk with the left- hand flange of the wheels against the side of the Tee rail. This will insure perfect alignment of each, and the moment the car is started forward it will equalize itself upon each rail. PLANK BASE FOR LOAD. Place five 2" x 8" planks, or their equivalent, on top of the several bunks, as shown in Fig. 1, to provide a substantial base on which to load lumber, and if these planks become bent in service, always place the crowning side up so that the load may bring them back to a straight line. This will preserve the plank and assist in producing a good flat foundation for carry- ing a heavy load. PILING STICKS. The piling sticks used should be sized to an even thickness, ];';", 7 g", or \)/%"x\V2" or 2", and when loads run over 10' high, the l^"x2" piling sticks should be used. In placing the piling sticks, be careful that they are located over the center of each bunk, as in Fig. 2, and also that one piling stick is placed between each bunk, and (5ne at each end of the load, each stick directly over the other, except, when the lower plank bed is shorter than the length of the load when the sticks should be carried from the bunks upon an incline from the perpendicular, as shown in Fig. 2. LOADING THE LUMBER ON THE CAR. Place the first five courses two-thirds lumber and one-third open space to admit the heat to the center of the load, gradually closing the spaces until they are nearly closed at the top of the load. Pile the loads up square at the ends to the full length of the longest lumber, no matter how short the lumber comes, al- ternating the even ends to each end of the car, as shov/n in Fig. 2. When the load is finished put small blocks where lumber may have been left out in piling. These are readily procured from the cuttings at cut- off saw. This form of piling is no more expensive than the usual method and insures the lumber com- ing out straight, and will pay handsome profits to the manufacturer who insists upon it. Fifr. 1 \ ^ ^ s^ &Tt9\\ ^^ \S£° &3' Cv^'V- < a. J) o 1 a. Z I i. t * i i i 3 t- 5 Q. * 3 or 3 B C >- Airt. 2 F 80 80 P.M. " " " " 118 120 95 A.M. » ' " " 128 130 92 P.M. '• ' " " 13fl 140 9S A.M. " 1 " " II ti n i 1 * l2fl 145 50 cai ■ ad /anc ed P.M. • " " 139 II 9e " " " i;^^ 55 A.M. » " " 140 142 93 " la? ISO 50 P.M. • " " fi 140 100 " h 130 iii2 52 A.M. ' " " 133 135 * F lad 155 45 P.M. • • " " 142 145 92 " " ii 158 42 A.M. ' " 138 uc 5$ F M 16(5 40 P.M. . " .. 144 ]45 9f " " •' " A.M. > '• " 143 95 " 1" 125 162 32. P.M. . M - 140 h;2 " " " 129 165 30 > Kiln Record No. 1 15 The following Recording Thermometer Record shows seven day drying of 4-4 oak but by different fire than above kiln record. The above diagram compared with the foregoing kiln record No. 1, shows the drying of 4-4 oak m seven days. The lumber was placed in the steaming chamber at 9-00 A M on Wednesday and remained until Saturday noon when it was passed into the drying chamber and re- mained until 7 :00 A. M. the following Wednesday. (This chart is read from Wednesday down and to the right). 16 LOAI PROaSB KILN B AJdreas SSIVB .ECOKD Kind .iwcca vVhiTE 0/ ThTKr..3a 2" A<., 12 MO. • ING END liNIiOAOINC HMD TIME TEST MADE S 8 •< ^3 en g PI ^ 1 «7 iJ.CD. < i i 7.30 A.M. 3 2 110 115 85 2 B-0 F 108 135 40 Car cnUv.a ROO n tt n n 117 120 90 C-0 II 112 140 40 5.30 P.M. n 11 n n 120 122 92 It p-0 n 113 142 40 7 -30 A.M. n « II Tl 125 125 100 « R-0 113 145 42 n n 1 n n 125 125 100 It C-0 It 113 145 42 5.20 P.M. 2 n n 125 126 100 n D-0 It 118 145 42 7.30 A.M. ?.* n n n 112 115 83 2 B-0 n 101 3.30 35 CarPcrwai-d e OC n It rt H 115 1,18 90 C-0 n 105 135 35 5.30 P.M. n It n II 12 125 100 It D-f n 112 140 40 7.30 A.M. n n n n 1 P5 1 25 100 It B-0 It 112 140 40 n n n It 1 P5 1 25 1,00 It C-^ It 120 145 45 5.30 p.k:. n n It 125 125 100 It D-i R 120 145 45 7.30 A.M. 2f 2i n n ^LZ 115 83 1-^ B-0 It 105 135 35 Cai- U.\.„--dS.O& tl H n H 117 120 90 C-^ rt 109 140 35 5.30 P.M. n n n It 120 1?? 92 II D-l It lis l-i? 40 7.30 A.L!. ■"IT H — IT "in 123 125 IQO h B-0 It 120 145 45 n n n It 127 ;27 100 It It 115 145 40 5.30 P.M. n It n 130 130 100 It D-i It 140 145 43 7.50 A.M. If 2i II It 115 120 85 2 B-0 It 100 128 35 C,a-)orwdrd S.CO -Ttr- TI — rr "Ti- 120 122 92 C-1^ 105 135 35 5.30 P.M-. n n n lt 125 125 ^00 n D-f il 109 140 35 7.30 A.M. -^ h 11 It 125 125 100 tl B-0 H 115 145 40 H H « It 1,55 125 100 11 c-i II 115 145 40 5.30 P.M. n II It 127 130 93 tl D-i H 120 145 45 7.30 A.?.:. ?, 2^- II n 117 120 90 1* B-0 It U5 X33 38 Cai-C^i-wardeog n n Tt H 120 123 92 C--i « 112 1.40 40 5.30 P.M. n h « "|125 125 100 tt D-l "III2 140 40 COITTIIIUE AS ABOVE MAKING TEST OCCASIONALLY UNTIL IN HARMONY WITH DRY TEST. EXPLANATORY. Represents Valve or Damper Shut Off C " Cracked Valve F " Full Open Valve or Damper i^, 1,2, 3, 4, Represents No. of turns valves are open T»a»f»F, " ftiaoont Dampers are Open. Kiln Record No. 2 Record No. 2, is for 8-4 Oak, showing a complete record of the steaming and drying, progressively, the cars going in and coming out regularly with readings taken at 7:30 A. M. and P. M. and at noon, and the cars ad- vanced every two days so that each car is steamed for four days before going into the drying chamber, where the same record is continued under the head of "Unload- ing End." 17 KILN RECORD. C.-R.V.^, fwWdKKS Piffi >». u n E*> a. - o/toiNi; End. Un uo^di Nft End • 3 ft, X a. E ^ .If V a ,fi »c; bl ns t) a 1. > 0— < ^i s » :3 a. 09 • < X. • • CD >> U a ^-T9W 9/^7- A M i.oOP M 2 2 115 120 83 i i 120 140 54 3/2& 9.0OA M 4.^ OOP M 2^ n It tt n It 100 T10 110 1?0 70 83 n K It 115 140 1 Tifi 45 50 )/29 9.30ALI 3.30P M 1^ n n tt tt n 125 1 30 130 1 ,~ri 85 R4 It tt 11 tt 110 1 ?,Q 134 1^5 43 2 5 )/50 9=30A M < . 30P M 2 7, n 11 It n It n 115 120 1 30 87 RTi II n II 115 1 ■p.a 150 1 55 33 .'SB LO/1 lO.OOA M P M 2 n It tt 115 120 83 n r 115 150 33 LO/2 9.00A M P M 2 n 115 120 83 It It 115 150 33 LO/4 9.30A lil 4.30P U 3 It n 130 1 ?r? 135 1:^0 84 P. 5 It n It 125 1 ?,o 160 1 55 35 LO/o 10. OCA M 4.30P M 2 3 tt ( 130 125 135 1 30 84 S5 11 It tt tt 130 1?!5 165 IwO 36 3r? LO/6 9. 30 A M 3.30P M 3 It tt 1 1 155 155 160 L60 87 87 11 It n ti 130 135 leo 160 42 42 .0/7 9.30A M 4. OOP M 3 3 n n 140 1 r>ri 145 1 nO 83 It It It It 125 1 ?fi 155 1 fiO 30 36 uO/8 8 . 30A M 4. SOP l: 3 3 tt It 150 140 160 145 ■ 75 83 It n ti 130 1 ?,r-i 160 IfiO 42 35 .0/9 9.00A U P.M 3 • n , 130 L35 84 n It 125 160 35 .0/110.0. OOA M 4.00P.M 3 5 n n 130 i:,5 135 130 84 85 n It It It 125 no 160 155 35 42 Above record dried 2" 18 mos.oak and ash In 12 days. Temp and Hum. running very low as shov.-n by table. 2" Oak Bone dry Frcrn Kiln Bone dry After 2 mos . 7.4" 66 .7 grams 7.2" 2.77;^ shrink & evap 58.4" 14.21^ 7.25" 57.3" 7.02" .77- 54,17 v;e measured same piece aeain, and find on return to normal conditJon, it stands 1.] expansion, and absorption has reached 57.3 gra^j . showing evaportaticn of Ivimber vfhen taken frcn^. kiln was O.K., but exjianoicn bei ftg raised to 1.1 shov/s lumber was a little too dry \^4len re- moved from kiln. Ash 9.9" 97. grama Bene dry _5liJ1 2^ shrink & evap , 86.8 " Dry Ash 9.84" 94 .1 " Bone Dry 9.75"9^ " " " 89. " 9 .2fo 4.8,", This has alr.o been expanded just beyond the 1.2 and ab- sorbed moisture to -94 grams, shcv.ir.tj; it is as near our table as ^vossible. This we consider rrl^st excellant resi^ilts for time of drying, temperature and humidity carried. Kiln Record No. 3 Record No. 3 is for 8-4 Oak showing the resuhs when the Dry Test suggestions are followed. 18 Kl LN RECOR D. Jan 1 ; J6 4.30 B29 1" Pop 27 7.30 tt H 830 n Ches. . a. 30 2 ; ^7 7.30 834 n Pop. 28 8.30 " 1 1.00 83o n Ches. 1.30 ? i 28 8.30 836 tt Mapl. 28 5.00 ft 1.30 837 on Pine 29 9.00 ti 5.00 838 9 n 2.00 4 , ?9 9.00 839 1* Ches. 30 9.00 n 2.00 840 tt W.A. 2^1 4.30 5 50 9.00 841 n Mah. tt H tt 2.00 n 4.,?;n 6 31 9.00 Sun day n 4. SO Feb 7 1 9.30 M 4.30 843 1" Ches. 2/1 4.30 n n 844 tt tt rt tt 8 2 8.30 tt 9 3 ; .0.30 846 tt Pop. 2/4 7.30 H tf 349 n fi If tt 10 4 7.30 850 n Ches. 2/5 9.30 H « 8 51 tt i n tt tt 5 9,30 854 n Mapl. 2/e 8.30 n TT 855 T in ■^9 Pop n tt n 8 56 1« Ches, 2/8 9.00 s 857 1" TT 8 9.00 Sun (iay n H n 860 1« Pop. It 8 61 1" n 9 When the change of cars is made In the morning, end the kiln- is tight enoug}i, the Kiln Record No. 4 Lo/\ DING End. UnloaoimgEnd. Q w •iH • u < p < loO 75 n « n ]_-3;n 170 33 P.M II « n n 1 ^n i4.n 75 n n n 1 ?n ■»«^5 ?;.'^ Q A.M n n n n 1 :^.^ 1 4..^ 75 « II « 1 P.R 1 f^5 3S • ■ II « l?o 145 55 n n II XZh 1 70 26 PiK B n n n 1-^n 14^ 75 n n n ipn 1-^5 ?fl in A.M n n n n 1 ?if) 1 fiO R5 n n n li^n 170 3S 1 n n n 1?if7 14Pi 75 II n n 1 r!5 lfi5 33 V.V. 1 n It II 1 ?ifi 14fi 75 n n a 1 PO 1 fiO sn n A.W n n n 1 ,"^0 145 75 n n n 1 :^o 1 70 33 Rn»:invf 'Rnnfl » n II n T ?in 140 75 « n n 1 ?5 1 fi5 .■^:^ ■p^v. n n n n 1 ?in 1 40 75 n n n 1 ;^5 1 n5 7,?k ' 1? A.T/ n n n n l?;n 14n 7 5 n a n 1 ?0 100 30 li « n II i^a 1?5 S- M n n 115 150 35 P-M 1* n n n 1 Rn 1 ."in 7r-i n n n 1 RO 1 50 30 1 ?, A.M n n n n 1 ."^n 140 75 n n n 1 p.n 1 ri5 P.fi Rftry.pv* n a n n 1 :^o 140 75 n n n 1 ?0 1 -"5 9ft P T/ n n n n 1 p.p. 1 .'^.'^ 75 n n n 11 5 1 50 Pft EXPLAITATORY • Represents Shut Valve C " Cracke^ Valve F " Full Open Valve ^,1,2,3,4 " Number^of Turns Valves are Open 7»E»§,F " Amount Danpers eui'e Open. Bass to cone through In five days. Kaple to come through In seven days. Kiln Kecord Mr. 5 Record No. 5. This record runs low temperature and humidity, while the circulation of air is much in excess of Records Nos. 1, 2, 3 and 4. 22 The dr>ing of air dried Cypress 2" thick, by this process, may be accomplished in seven days, with a kiln constructed for drying one year old lumber. 1" Green Fine direct from the log, may be dried in forty-eight to seventy-two hours. Green Oak may be dried in ten days, direct from the log. Hickory squares 16 m_os. old, 2"x2", in seventeen days; 3"x3", in twenty-three days. V MONOav PINE AND CYPRESS— DIRECT FROM THE SAW These woods are very different in fiber and gums, but are dried under the same general treatment and in the same kilns, by the changing of the steam supply, the tem- perature, humidity and ventilation. The time in which one inch Fine and Cypress can be dried varies in proportion to the temperature carried. The higher the temperature is carried, the more rapid becomes the evaporation, and in order to discharge the great volume of water contained in these woods it be- comes necessary to increase the proportions of the inlets and outlets, for this class of kilns. For example, in the drying of hardwoods about 12 months old the percentage 23 of moisture runs between 15', and 35', of their weight, while green soft woods run from 45', to 65', moisture or about two pounds to the square foot for 1" lumber and this volume must be disposed of in one-fourth the time allowed for hardwoods. A kiln 104' long, 21' 6" wide by 15' high from ground to ceiling, equals 33,540 cu. ft. 14 stacks with 80 square inches of outlet equal 8 square feet, and if a velocity of 500 feet per minute can be produced in these stacks, there will be an exit of 4,000 cubic feet per minute ; allowing one-third of the cubic contents to be lumber, this deducted from the 33,540 cubic feet, leaves 23,360 cubic feet ; discharging 4,000 cubic feet per minute, this would change the air in the kiln every 5^ minutes. Again, reversing the proposition, 40,000 feet of 1" pine lumber containing 2 lbs. of water per square foot, or 80,000 lbs., there being 7,000 grains to the lb., gives 560,000,000 grains of water to be evaporated and dis- charged from the kiln, allowing 57 grains to the cubic foot; discharging 4,000 cubic feet per minute, will dis- charge 228,000 grains per minute. Dividing 560,000,000 by 228,000 will give 2,456 minutes or 41 hours, to remove the moisture from the kiln, and produce dry lumber. With these facts in mind it is an easy matter to under- stand why the heat and circulation must be so intense. When this class of lumber is being dried in a Progressive Kiln, with the vapor system, the valves and dampers are operated practically the same as in the previous instruc- tions for Progressive Kilns and if the Box Kilns are in use the operation is as shown in the Box Kiln instruc- tions, (See Plate VII), but of much greater intensity and shorter duration, finishing the spraying or steaming in about 8 hours. (See Box Kiln Plate VII), Then the steam begins to come from the lumber and is kept under compression for about 6 hours, when the dampers are opened up to full capacity and the moisture is drawn off as rapidly as possible, varying from 48 hours to 96 hours, depending upon the temperature carried and the amount of water in the green lumber. With these general re- marks and a careful study of foregoing records and in- structions it makes the drying of soft green lumber a very safe proposition. This kiln chart from recording thermometer, shows the time for drying 1%" Cypress sreen from the saw in 80 hours. To be read the same as the diagram on page 15, be- ginning at Friday and ending at Monday. 24 CHAPTER II. BOX KILN INSTRUCTIONS 1. The drying of lumber by the box kiln process con- sists of: First Exposing the lumber to the direct action of steam intermingling with the lumber ; Second Gradually displacing the steam with dry heat from the heating coil ; Third Removing the damp or vitiated air from the bottom of the kiln by a system of ventila- tion. 2. PLACING THE LUMBER IN THE KILNS. Great care should be taken to see that there is a free space of not less than 6" between the lumber and the side of the kiln. The spaces between the boards in the lower courses of lumber should be from 6" to 8" in width, graduating to 1" as the pile approaches the top. The last four or five courses at the top should not have more than 1" between the edges of the boards. Lumber piled in this manner allows for the thorough circulation of the heat and moisture through the pile, and equalizes the heat through the entire load. Arrange Test Gauge Sticks as per our Dry Test Suggestions! (See Chapter 3.) 3. STARTING THE KILN. After placing the lumber in the kiln as described above, close the damp air dampers and doors as tightly as possible. The fresh air dampers should remain partly open all of the time, but not enough to remove pressure from the kiln. Turn on the steam spray three or four turns of the valve, according to the pressure, and leave it from y^ to 3 hrs., in order to fill the kiln with moisture. At the same time turn the steam on in the coil sufficiently strong to blow out the condensation. Then reduce the opening of the coil valve, to keep the coil warm, being careful that the rise of tempera- ture is as gradual as possible. Now, the humidity will soon be brought to 80' , or 90' , and the tempera- ture to 140 or 150 deg. This temperature can be quickly reached; sometimes in two or four hrs. After this time it will rise more slowly, and may require more heat from the coil and the steam spray, but do not try to force the heat for 48 hrs., at which time the temperature may be 165 or 170 deg. F., but it 25 should come gradually. At 43 hrs. the temperature should be gradually rising to 170 deg. The amount of spray should now be gradually reduced, and if the temperature and humidity will continue without de- creasing, it is apparent that the moisture is coming from the lumber sufficiently to produce the desired humidity. As the temperature increases, the humid- ity should increase, for the heat causes the moisture to come from the lumber. When the moisture coming from the lumber is 90 to 100 per cent., allow it to re- main so for 24 hrs. (See page 55). Then draw the dampers in the stacks one-fourth open. This will re- move the air from the bottom of the kiln. Notice the moisture this time, as the hygrodeik will show the moisture gradually disappearing, but the humidity should not be allowed to drop below 60' - for the fifth day, while the temperature may be 165 to 170 deg. 5. TIME TO MAKE TEST. On the fourth or fifth day, draw a test piece from the kiln through the open- ing left for the hygrodeik, and if the shrinkage test shows Ys" in 12", it will indicate that in 24 hours or 48 hours the lumber will contain 4'< to 5', moisture. (See Dry Test Suggestions, Chapter 3). When this condition of the lumber is reached, shut off the coil, open up the dam.pers to the stacks and allow the kiln to cool, keeping the steam on the equalizers in the stack, so that the humidity which comes from the lumber may be drawn out of the kiln. It is desirable to keep the lumber on slicks until it is cool, to avoid possible warping or twisting. 6. DRYING THICK STOCK. For drying thicker and greener stock, follow the same process, allowing 2" stock twice the time in the steaming and 3" stock three times the steaming that would be allowed for 1", being careful that the lime for raising the temper- ature is extended in proportion to the thickness of the stock. Fourteen days should be consumed for 2" and twenty-one days for 3" stock for complete drying, keeping the humidity as near 100' , as possible, with- out staining the lumber, during the four or six days of steaming. The summary of the above for 1" hardwood is as fol- lows: The first 48 hrs. is consumed in getting the moisture to be self-produced by the heat from the spray and the coil, the hygrodeik registering 150 deg. on the dry bulb and not less than 90 or 100', humid- ity. The following tables are records kept during the operating of kilns, and should be closely follov.^ed. Fick out the table showing the stock to be dried, or 26 the one nearest to what you want, and proceed on low temperature table first. As the operator becomes familiar with what the valves and dampers do, he will soon be able to run higher temperatures. Tables No. 1, 2 and 3 show the thickness and kinds of lumber that may be dried by each, (the temperature of the dry bulb being shown with the percentage of humidity). (See Hygrodeik Instructions, Chapters 4 and 5). Tables No. 4 and 5 show the time required for oak particularly, and the time and amount of the changes which are made with the valves and dampers. They also show dry bulb readings and percentages of humidity, morning and evening of each day. No. 1. Kiln Record for drying various kinds and thick- nesses of lumber. 4-4 Oak, Beech, Maple, African Mahogany, Ash and Hickory. H for Humidity. T for Temperature. Days 1 T-H 2 T-H 3 T-H 4 T-H A. M. 60-50 130-90 130-90 150-80 Noon 120-90 140-90 140-80 160-80 P. M. 120-90 140-90 150-80 160-80 Days 5 T-H 6 T-H 7 T-H 8 T-H A. M. 150-80 150-60 150-50 150-40 Noon 160-70 160-60 160-40 150-35 P. M. 160-70 160-50 150-40 150-35 No. 2. Kiln Record 4-4 Gum, Cottonwood, Popl ar. Pine and Mexican Mahogany. Days 1 2 T-H T-H 3 T-H 4 T-H 5 T-H 60-60 130-90 150-80 150-50 150-40 Noon 130-99 140-80 160-70 150-40 150-35 P. M. 120-99 150-80 160-70 160-40 150-35 To dry White Maple and Basswood and keep them white, keep the temperature 10 deg. below and the humid- ity 20V( lower than shown in table No. 2 for the first four days, cool down the 5th day. No. 3. Kiln Record 8-4 Oak, Birch, Maple, Hickory, Ash, African Mahogany. Days 1 & 2 3 &4 4 & 6 7 &8 T-H T-H T-H T-H A. M. 60-60 130-95 130-95 140-80 Noon 120-90 140-95 140-95 150-80 P. M. 120-95 140-95 150-95 160-80 Days 9 & 10 11 & 12 13 & 14 T-H T-H T-H A. M. 140-80 150-60 150-40 Noon 150-75 150-55 150-35 P. M. 160-70 150-45 145-30 27 Begin to cool off on the 14th day, and leave the lumber 24 to 48 hrs. on the piling sticks. For 8-4 Bass, Poplar. Cottonwood, Pine, Mahogany, run same way as 4-4 Hard- wood, if necessary extend two days. No. 4. Kiln Record 4-4, 12 month Oak. .5 "^ a o n H w U Q Steam turned on at 7:00 a. m. First reading taken at 9 :00 o' clock. A. M. 9.00 4 150 90-100 Let temperature go as high as spray will take it. P. M. 5.00 3 190 90 A. M. 8.30 2 185 90 Start to open damp air P. M. 5.00 1 K 180 90 A. M. Start to 8.00 open coil /2 2 /2 180 90 P. M. 4.30 C 4 /2 175 90 A. M. 8.30 c 6 /2 175 85 P. M. 5.00 c F /2 175 90 A. M. 7.30 c F F 170 70 P. M. 5.30 c F F ^ 170 60 Start to open fresh air A. M. Shut off 8.30 spray. o F F V^ 165 50 P. M. 4.30 o F F /2 165 40 A. M. Damper 8.30 open. o F F F 165 30 P. M. 5.30 o F F F 170 20 A. M. 7.30 o O F F 170 18 P. M. 5.00 o O F F 120 18 1" Maple requires five days for drying, the steam spray being used lightly with 80' , humidity for 24 hours ; then humidity gradually lowered to 20', in 5 days. 1" Birch takes 6 days, and should be sprayed for 36 hours with 80' , humidity. No. 5 Box Kiln Record. 18 month 2^/^" Plain Oak. 12 months ly^." Birch. See plate III, test piece 1. Explanation of Following Table O represents damper or valve shut off. C represents cracked valve. F represents full open. Yi, 1, 2, 3, 4, number turns valves are open. Va, Vxs Va, F- Arrit., dampers are opened. ; 28 ■a o V >> s a < o. a D '< >. Q If c •- 1 Noon 3 190 90-100 P. M. 5:30 • 4 190 90-100 2 A. M. 8:00 4 190 90-100 P. M. 5:00 4 195 90-100 3 A.M. 7:30 3 195 90-100 P.M. 5:30 3 195 90-100 4 A.M. 7:30 3 195 90-100 P.M. 5:30 3 190 90-100 5 P.M. 7:30 2 1 190 90-100 P.M. 5:30 1 2 185 90-100 6 A. M. 7:00 1 2 M 185 90-100 P.M. 5:30 1 4 M 185 90-100 7 A.M. 7:00 I , ', F K 180 90-100 P.M. 5:00 '4 F 'A 175 90-100 8 A.M. 7:00 C F 'A 170 90-100 P.M. 5:00 C F /2 170 90-100 9 A.M. 7:00 c F 'A 170 90-100 P.M. 5:00 c F Va 170 90-100 10 A. M. 7:00 c F F 170 90-100 P. M. 5:00 c F F 165 90-100 11 A.M. 7:00 c F F '4 170 85 P.M. 5:00 c F F .'4 170 80 12 A.M. 7:00 c F F ] / 170 75 P.M. 5:00 o F F /2 170 70 13 A. M. 7:00 o F F /2 170 60 P. M. 5:00 o F F ^4 170 50 14 A. M. 7:00 o F F F 170 40 P. M. 5:00 o F F F 170 30 15 A. M. 7:00 o F F F 170 20 P.M. 5:00 o F F F 170 20 16 A. M. 7:00 o F F F 170 19 P.M. 5:00 o F F F 170 18 17 A. M. 7:00 o F F F 170 18 P.M. 5:00 o F F F 170 18 18 A. M. 7:00 o O F F 150 18 P. M. 5:00 o O F F 145 15 19 A. M. 7:00 o O F F 120 25 P.M. o Let Temperature go as high as it will, due to spray only. Start to open damp air stack the sixth day. Spray off 12th day, shut off coil one day before lumber is taken out, let air pass through ventilation to cool off kilns. 2^" Oak should be dry. It may not be possible to obtain these exact conditions of temperature and humi- dity, but they are the ones to be tried for. ly^' Beech requires 13 days, and is sprayed strongly three days and then gradually reduced. 29 MISCELLANEOUS INSTRUCTIONS FOR OPER- ATING KILNS Fresh Air. 1. Under what conditions should fresh air dampers be opened? Closed? Ans. The kiln will not take in cold air through the flues until the lumber ceases to produce all the moisture that the stack can carry away. When the inlet is lower than the tracks, they can always be open. WET END. The cold air will go in as long as the spray is being condensed and stops when the lumber becomes moist and hot, producing a comparison. DRY END. When the lumber is not producing moisture at the dry end then the cold air will flow in and increase the moisture. 2. What results will be obtained if open? Ans. The kiln will only draw the amount of air necessary to carry off the moisture when lumber is dry, but worked as a Pressure Kiln, it is fairly balanced. DAMP AIR 3. Under what conditions should damp air dampers be opened or closed? OPENED. Sufficient to draw off humidity without reducing the temperature. CLOSED. Close for holding the heat to dry, dur- ing the night, without steam. 4. When should stacks be smothered? Ans. When it is noticed that the lumber is not producing sufficient moisture to make the necessary pressure in the kiln to force the humidity between the boards, as they are piled on the cars. 5. What should be done if Temperature is high and Humidity high at the dry end of the kilns? Ans. Open up the dampers on all the stacks 7. What should be done if Temperature is high and Humidity low in sweating chamber? Ans. Smother the stacks or turn on spray. 8. What should be done if lumber is case hardened? Ans. If severely case hardened, unload and steam and dry again, but if slightly so, and there is sufficient time to allow it, raise the humidity to 80' < or 90', in the dry end, over night, and allow the kiln to dry down to normal before removing lumber. 30 9. How should green lumber be handled from the mill? Ans. Same as dry lumber, a small amount of spray being necessary. The required humid- ity is easily raised — the dampers in the steaming chamber could be ^ opened in about 14 hours, or after standing over night with a good compression. 10. How should the kiln be adjusted to stand idle or at rest for several days? Ans. Smother half the stacks, turn off the steam and let it all die down together. SI CHAPTER III. DRY LUMBER TEST SUGGESTIONS The manufacturing and handling of lumber for the different uses to which it is designed, bring us into a very wide field and through many variable conditions. Woods of different shapes and thicknesses are very differently affected by the same treatment. In the case of our native woods, for instance, summer cut lumber and winter cut lumber show distinct tendencies in drying, and the same is true in less degree of heart wood as contrasted with sap wood. The medullary rays further complicate the drying problem and the promiscuous use and combin- ation, in glued up stock, of all these variable conditions require the close attention of the manufacturer and the operator. This variation of hard and soft stock, even in the same quality of lumber compels each establishment to become a law unto itself, and we can offer only our suggestions for a general harmony in the matter of lum- ber test, by measure and weight. Plain oak, quartered oak and mahogany require dif- ferent treatments when properly handled, but in the aver- age drying process these different kinds of wood are all placed in the same kiln and practically treated alike. Hence the difficulty in knowing just when the stock is ready for use. Therefore, we offer the following system for making proper test of shrinkage and evaporation by weight, that each manufacturer may use in his particular business, to adjust the shrinkage to the requirements of his own manufacture, and to specify what is meant by the following terms: Shipping Dry, Factory Dry, Bone Dry and Dust Dry. By the following method of testing a very positive percentage of shrinkage and evaporation may be easily ascertained by the use of the "Gauge Test." METHOD OF OBTAINING TEST PIECES. In each and every car there should be placed one or two boards in such a manner that they can be removed at any time, so that a test piece can be cut therefrom. Procedure for obtaining this test piece is as follows: Remove a board from the car and cut a piece 1' long from the center, (thereby getting away from the effects of drying at the end). From this piece cut a strip 3,^", full width of the board. This will be known as the test piece. This should be carefully measured sa and weighed as follows : Draw a straight line across the face at the middle of this piece. This insures measurements being taken at the same place at all times. A rule divided into tenths should be used as we want to get the measurements to decimals to simplify when reducing to percentages. (See page 69). Each tenth should be divided into tenths. Hence if we had a test piece that measured tYz" and one-half of the next tenth space it would be written thus: 6.55, above the line at the left hand end of the piece, and the weight in grams, above the line 2" from the right hand end. After measur- ing and weighing carefully, place the test piece in a tem- perature of 200 deg. (th'» best method of obtaining this is to place the test piece on an iron plate laid on the top of the engine cylinder or hot caul box), leaving it at this temperature for 30 minutes or more to bring to bone dry, which is the base from which we work out our percent- ages. Now again measure and weigh, and place results under previous figures and you will see that there has been both shrinkage and evaporation. By subtracting and dividing the remainder by the subtrahend you will get the percentage of shrinkage and moisture, above bone dry, which is equivalent to the amount of moisture in the lumber at the time the test was taken. (See page 34). SHIPPING DRY. To determine when lumber is shipping dry, obtain a test piece, but do not weigh or measure. Bring it to bone dry and then replace the test piece on the board from which it was cut. If there has been a shrinkage equivalent to ^" to Y^" in 12" it is safe to call this shipping dry, when it is understood that the shrinkage of most of our native woods green from the log, runs from 3^" to \y^" in 12". FACTORY DRY. Procure test piece and reduce re- sults to percentage. For the average factory the shrink- age will be about ^ of \' < to 1.25', and the evaporation from 3 to 5', . To prove this and find the prevailing con- ditions of lumber in your factory, make tests from each floor and department, and you will soon know the condi- tion i. e. (the amount of shrinkage and evaporation) the lumber should show when coming from the kiln, to be factory dry. So far as we have been able to learn, the pre- vious percentages are as near general instructions as can be given, but your own factory department tests must establish prevailing conditions at your plant, as these conditions will vary, greatly, with woods and locations. We would advise that you bring the lumber from the kiln slightly drier than the percentages established by your factory tests so that it will absorb moisture from the air during the progress of manufacture, thereby bringing your lumber to a normal condition without straining or warping. 33 BONE DRY is generally understood to be stock dried down to no shrinkage, and no evaporation, and should be dead piled in dry storage for at least ten days before using and if it is to be left in this storage for any length of time, say more than three months, your storage must be free from excessive moisture. When ready to use this stock, tests should be made from top, middle and bottom of the pile until you know how thoroughly the dry storage is doing its work. These tests might show that the bottom of the pile was carrying from 6' , to 10' , of moisture and this would necessitate a warming up in hot storage before the lumber was machined beyond the cut-off saw. ABSOLUTELY DRY OR DUST DRY is stock that has been subjected to an extension of time and in- tensity of heat. This test is made by taking a 1 ft. block cut from the test board, but cut in the center, length- wise of th^ grain instead of cross-wise as before. After a few strokes of a plane to remove the marks of the saw, the next few strokes choke the shavings in the mouth of the plane until a handful is produced. If when these shavings are rubbed together in the hand they do not wad up, but turn to chips and dust, the stock is considered absolutely dry or dust dry and must be dead piled before using. As a summary of this general description, we offer the following memorandum, using 1" oak direct from the kiln to convey the idea of the proportion of drying and the classification of the different kinds of drying and what it is that produces the distinctive types. Time in Kiln ShrinkaKe Shown by Test Piece Shipping dry, 4 to 6 days; Y^" to y^" in 12". Factory dry, 6 to 8 days; y^" in 12" ready to use. Bone dry, 8 to 10 days ; no shrinkage, return to storage until y^"m 12" can be obtained. Dust test, 10 to 14 days; no shrinkage, goes to storage to become normal in atmosphere, to obtain J/g" in 12" expansion. The following is a memoranda of two tests which were made to prove the changes due to atmospheric conditions. The first test was made on 1" pine green from the log. Green width . . 11.2' Green weight in grams 80 Bone dry .... 10.35" Bone dry weight " 46.2 .85-8.21% " 33.8-73% Evaporation Six months later (this piece having remained in the normal factory atmosphere of 60' ; humidity and a tem- perature of 75 deg.) we find an expansion and evaporation as follows : 34 Normal Width . . 10.50 Absorption in grams 50 Bone Dry .... 10.35 Bone Dry " 46.2 .15^=1'' Expansion 3.8— 8.4^c The second test was made from a piece of 2" basswood which was never in a dry kiln, but had been in a building over 50 years. This was tested, as above, when removed from the building, with the following results : Width 6.15' Weight in grams . 41.7 Bone Dry Width . . 5.05" Bone dry " 39 1.10" = 1.6% 2.7-7'/ Showing that there must be in the neighborhood of I'/i shrinkage and from 5'/, to 8'a evaporation above the bone dry test in the lumber when coming from the kiln to be at rest in the normal atmospheric conditions in the factory. The following tests were made from samples gathered from a wide range of territory, dried by different pro- cesses and types of kilns. We do not know the exact number of days required to dry or the time since they were dried, but we offer these as samples of what we find in the different factories and processes of manufacture. No. 1 is O. K., No. 2 shows case hardening by the excess of evaporation over the percentage of shrinkage. No. 3 shows that the evaporation is O. K., but to get the proper- shrinkage, this should have remained in the kiln at least 24 hours more. No. 1 1" Oak 4.65 "=2.1 W Evaporation 14.2=9.2% as used as inter- 4.55" 13.2 ior finish. No. 2 1" Oak 6.43" =1.2 % Evaporation 23 =9.5''/ as used as inter- 6.34"=Bone dry 21 ior finish. No. 3 1" Oak 8.1 "=3.26% Evaporation 31 =8. '>; 7.85" 28.7 No. 4 1" Oak 9.75"= .72% Slightly case 36.5=5. % furniture or cab- 9.68" hardened 34.5 inet work. No. 5 1" Oak 6.63"= .75'/. Too dry for 39 =2.63% 6.68" immediate 38 use, should remain in dry storage, shrinkage to scant. No. 6 1" Oak 5.85"=2.27% Shrinkage 24 =4.3 % 5.72" dry down 23 nearly 1% No. 7 1" Oak 12.8 "=1.1 % all right 62 =3.33% 12.65" 60 No. 8 1" Pop. 7.18"= .7 % This will 27 =6. % Clock Work 9.98" expand IS 25.5 No. 9 2"W.wood7.18" = 1.4 % O.K. 7.08" 43 =6.1 % 40.5 No. 10 2"W.Ash7.72"=1.3 % 0. K. 7.62" 50.08=4.3% 48 35 The following shrinkage and evaporation percentages were obtained from test pieces taken from the cars at the unloading end of the kiln, and being in harmony with the conditions of their process of manufacture are accepted as dry stock and go direct to the machine room. The Sy^" bass resawed into thin lumber without warping, also the 2" elm, which we consider proof sufficient to accept it as the normal condition of the factory. 3%" bass shrinkage .76'/ 2" elm shrinkage 1.47'/^ 1^" bass shrinkage .86' v 1%" bass shrinkage .60', 1%" sugar pine shrinkage .90', 1%" maple shrinkage 1.10', iy>" maple shrinkage .95', 1%" maple shrinkage .95', Memoranda showing expansion and absorption in 24 hours by measure and weight of the test piece. TESTS evaporation 4 % evaporation 5.5% evaporation 3.27,' evaporation 3 '/, evaporation 5 % evaporation 5 % evaporation 5 % evaporation 4.5*^ '; Birch 10 days in kiln 10.35' 10.25' 24 hours later 10.4 ' = .97% 31.75g. 30.8 32. = .3% Evapora tion ; Birch 10 days in kiln 5.3 ' = 1.9 % 21.9 g. =4.2 '/r 5.2 ' 24 hours later 5.3 21. 22. t P. Oak 8 days in kiln 8. ' =1.27''; Shrink ■ 19.4 g. =4.8% 7.9 ' 24 hours later 8. ' age 18.5 g. 19.6 g. That a uniform method for figuring the percentage of shrinkage and evaporation may be established, the fol- lowing examples are worked out in full, No. 1 showing the width of the board and the shrinkage to bone dry ; No. 2 showing the weight in grams and weight of evap- oration. No. 1, from dry kiln 1" oak. ]" Oak, 7.98" wide Bone Dry 7.88", subtrahend. 7.88). 100000(. 0126 788 This answer being in decimals 2120 it must now be divided by 100 to 1576 make the reading as a percentage Thus, .0126 divided by 100 equals 5440 1.26', shrinkage. Use the same 4728 method in testing expansion, us- ing the bone dry dimensions as 712 the subtrahend. No. 2, the above piece of 1" oak. Weighed 45.5 grams. Bone Dry 43.5 grams. 43.5)2.00000(.0459 Read as 4.597o 1 740 2600 2175 4250 For ease of figuring the remain- 3915 der would be added and read 1.27 7r shrinkage, and 4.6% evap- 235 oration. REPORT ON SAMPLES Gentlemen: We are in receipt of yours of the 5th, also the samples of the lumber you have dried. We have made tests of the samples with the following results : 2" Mahogany 6.26" Evaporation 36.0 grs. Bone Dry 6.25 = .16^^ 35.0 =-2.25/^ 2 Qr. Oak 4.85" Evaporation 39.2 grs. Bone Dry 4.82 = .6 '/c 37.9 =3.5 % 1" Qr. Oak 5.80" Evaporation 18.0 grs. Bone Dry 6.85 = .7 % 17.3 =4. % Test shows the samples are too dry for immediate use. We are returning to you under separate cover, pieces of the samples with the figures placed on them so that you can see our method of testing lumber by measure and weight. The usual percentage allowed is 1.25', shrink- age and 4' r to 6', evaporation. In other words if you dry a board to bone dry and then allow it to stand in normal atmosphere for a time it will expand 1.25' r of its width and absorb from 4' < to 6'; of its weight, moist- ure from the air. The quick way to test lumber is by the sliver test. Take a board that you wish to test and cut it off near the center and then cut a piece off of the fresh cut end, say 3" long. From this 3" piece cut a piece cross grain about y%" length of grain. Place this on the steam chest of the the engine or hot steam pipe and let it remain about 20 or 30 minutes. After this time, place the sliver on the piece that it came off of. If this does not show any shrinkage the lumber is bone dry. Now let the two pieces remain in the normal atmosphere for 24 hours and then replace the sliver on the 3" piece and note how much wider the sliver is than the block. This will show 37 you where the board will be when it has absorbed the normal atmosphere. Should the sliver after a few hours fail to come back to the width of the 3" block, the differ- ence between them will show just how much the board lacks of being dry. You will note that the samples all show that they were below normal when received and were drier when they came from the kiln, showing the necessity of allow- ing the lumber to stand a considerable length of time be- fore being "worked" in order to avoid trouble with your glue joints. We speak of this for the reason that it is possible to have the lumber too dry when working so that the ends of the lumber will absorb moisture faster than the center, causing them to expand and split either the joint or the lumber itself. It is our desire to gather in- formation from all quarters and so far our experience is, that there is as much, if not more, trouble from over dry- ing than there is from not having the lumber dry enough. We will be pleased to receive samples from you at any time as it is our desire to keep in touch with our patrons so as to be able to render any and all the assistance poss- ible. Thanking you we are, Yours very truly. 38 E Q E ^ of the ^ ig the J^ :ce cut -I . . " lum- c :deter- hen it liferent noted. fitting ry for entage along estab- ing to nds of er has emove ly the yard, imina- acids, greater 1 from Vapor th the nch to to the ; stick Fig. 2 )t caul during neces- up the DUghly iber is you whe normal e fail to cc ence bet lacks of You were bel they can ing the 1 fore heir glue joii possible the ends the cent joint or formatio that thei ing than We will time as i so as to ible. Tl- ideter- hen it tferent noted. fitting ry for entage along estab- ing to nds of er has emove ■ly the yard, imina- acids, greater 1 from Vapor of the ig the :ce cut " lum- th the nch to to the t stick Fig. 2 )t caul during neces- up the Dughly iber is -rt d S Si 'ri t? ^ -1 t3 o ^5 /> _,. — !^, __ — W -f -^ " 1 ■— ^~ . _-r ^ 1 ^ -<-1 - ir — \ ■ — - — "H" \ ~--~ , / \ \ t** ^ \ \ -■a-d -^ \ 'Vl" \ -oi- \ •— — S = \ \j^ •.■•3- \ --"i- \ ^ ^ \ " ? 1 _ "^ 0- \ ■ S cL" \ (V^ _jS p _ \\/ , ^ \V ' ^^ l.izl u I- < CL "•' on 00 c 3 i. rt :i -d (0 you w normal fail to ence b' lacks c Yoi were b they a ing the fore be glue jc possibl the eni the cei joint o format that th ing the We w] time a: so as t ible. ' THE DRY TEST GAUGE. See Plates I and II. This is a gauge (Fig. 1) that enables one to predeter- mine the shrinkage of the lumber and to know when it is dry. Also, with gauge stick applied, the different changes of the lumber during the process can be noted. To avoid confusion in making test pieces, it is fitting here to call attention to the fact that it is necessary for each firm to make several tests, and establish a percentage for their own requirements and location. It is only possible for us to offer suggestions along this line, that a uniform method of testing may be estab- lished. While percentages will be variable according to location, percentages will also vary v/ith different kinds of lumber and the thoroughness with which the lumber has been steamed. If the steaming was insufficient to remove the acids, then the test piece will show very nearly the same percentage as the green test piece from the yard, which was dried in the caul box or on the hot plate. This piece does not go through the process of elimina- tion, as in the Vapor process. It still contains the acids, and when dried down to bone dry will show a greater percentage of shrinkage than the test piece taken from the same board after having been dried by the Vapor process. To predetermine the distance from the end of the GAUGE STICK to the proper place for cutting the shoulder for shrinkage, use the Bone Dry test piece cut from the lumber before it enters the kiln, using 1" lum- ber as standard. Then add to each different width the following amount : 6" wide lumber, add iV " to the bone dry test. 8" wide lumber, add yk" to the bone dry' test. 10" wide lumber, add five-thir,ty-seconds of an inch to the bone dry test. 12" wide lumber, add two-tenths of an inch to the bone dry test. Gauge test plate No. 1, Fig. 1, shows gauge stick applied to board as it comes from the yard, and Fig. 2 shows the shrinkage when removed from the hot caul box and brought down to bone dry. Fig. 6 shows expansion beyond gauge stick during the Vapor process period. Now this expansion is neces- sary on stock from the yard in order to soften up the lumber on the outside so that it may dry thoroughly through and through. It is a well known fact that the dryer the lumber is 43 the greater the tendency to drink in the humidity of the atmosphere. The fact has been estabHshed by many and varied tests that 1.25 , shrinkage above bone dry is a very safe percentage for drying lumber. The evaporation in the steam process and the shrinkage in the drying process can be readily noted from the start to the finish. As soon as the test gauge shows shrinkages down to the notch, a test from the board should be made. Fig. 3 shows the test piece as taken from board after it has gone through the dry kiln and shows that the lumber has shrunk from 10 7-10" down to 10 4-10". Now the piece shown in Fig. 3 when being tested in hot caul box is brought down to bone dry as shown in Fig. 4. Fig. 4 shows 10.25" making a 1.46" shrink- age and an evaporation of 5',. This is about the aver- age that the lumber would show coming from the kiln, to produce stock that would remain at rest in Grand Rapids, Mich. Fig. 5 gauge stick shows shrinkage of the lumber down to the notch or as shown in Fig. 3 and ready to be removed from the kiln. This is not always uniform with the evaporation and may require another 24 hours to reach the four or five per cent evaporation. Should the operator find that his factory test of stock in process of manufact- ure requires a greater or less percentage of shrinkage and evaporation, he should make the gauge stick to cor- respond, but in all cases use the bone dry figures for the base of expansion and evaporation. As further proof that tests should be made to find the condition the lumber should be in at your factory to come to normal condition and to be at rest, we show Plates III and IV, cuts of samples. No. 1 shows 2^" white oak stock dried in 18 days. This stock shows less than 1', shrinkage and 4.4' r evaporation, and being plain oak sawed, it holds its full size and does not indicate case hardening. No. 2 represents 2" plain sawed oak and shows excess- ive hardening, but is not honey-combed. It is thoroughtly browned inside from the action of the retained acic". No. 3 represents quarter sawed oak and is a fine speci- men of drying. No. 4 represents the end of the same board and matches No. 3 on these exposed faces, and would show exactly the same size, but No. 4 has never been in the dry kiln and was Ya," larger than No. 3 when No. 3 was re- moved from the kiln. After three years' exposure to the atmosphere in an office. No. 4 is much narrower then No. 3, and also thinner. Now it appears that the acids re- 44 i < p?-: M dj. ft ; ! ! ! ~8 9 Plate III ") ■^ (M 12 ^^' ' .'. ..■ ; - maining in the air dried lumber, such as in No. 4, still continue to consume the fiber, shrinking it down smaller and smaller as time passes, proving that these acids should be removed from the lumber during the drying process. This, it will be noticed, is working in harmony with the difference in the shrinkage between our previous test of lumber directly from the yard to the hot plate and the test from the Vapor process lumber when dried on the hot plate. (See Fig. 2, page 39). No. 5 represents another extreme of drying lumber without humidity, and shows one-inch quarter sawed oak shrunk down to ^" thick, and very hard to manufacture. No. 6 representing a test of 2" gum and shows that the outside was case hardened while the center was only half dry. This lumber would not have shrunk to the size of the center piece, no matter how long it was in the kiln under the old process, without steam saturation. No. 7 represents a test piece nearly dry, but still show- ing case hardening, the center shrunk down below the outside. No. 8 represents a test on 2" oak. This is in good con- dition. No. 9 represents 2" elm. While the whole plank was slightly cupped, the stock was beautifully dried by the steam process through and through, without case harden- ing. No. 10 represents 2" gum still better dried so that it would split up into thin pieces without warping. These tests will show very clearly why the evaporation tests should be made, and when the operator becomes familiar with his kiln and his lumber, these sample tests will con- vey the idea of good and bad drying to such an extent that it will not be necessary, in ordinary drying, to make the same dry test on every car load of similar stock following. No. 11 represents a piece of 2" quarter sawed oak, showing 1.26'; shrinkage and 4.6' ; evaporation, without the slightest sign of case hardening. No. 12 represents a 2^^" piece of quartered oak dried by the old process that shrunk down to V/s", and is case hardened. No. 13 represents a test piece from 4^" squares of oak, and when this piece was exposed to the atmosphere it showed a wet center, as indicated by the black line. When exposed to the atmosphere a check was made as shown in the cut. This proves that honey-combing in lumber is produced by the outside being case hardened to such an extent that construction in the center can not pull the sides together as shown in No. 5. This also is proved by the thick end of No. 5. 47 No. 14 represents a test piece from the 3" square oak, with a heart in the corner, making it quarter sawed on the line 4.35" and plain sawed on the line 4.25". It will be noticed that the extreme difference between 4.35 and 4.15 which is bone dry test, is 5' , , showing the reason why it is so difficult to dry squares and have them remain square. The quarter sawed shrinks less than ^ the plain sawed. This proves another fact, that in making gauge sticks for quarter sawed lumber the allowance will be one-half the amount shown on plates Nos. 1 and 2 on gauge test. No. 15 represents a cutting from green elm block, 8" in diameter, cut direct from the log and dried by vapor. No. 16 represents a cutting from green beech block, 8" in diameter, cut direct from the log and dried as No. 15. No. 17 represents a cutting from green maple block, 9" in diameter, cut direct from the log and dried as 15-16. No. 18 represents a cutting from green white oak block 10" in diameter, cut direct from the log and dried as 15, 16, 17. No. 19 shows a cross cut piece, Ys" length of grain, cut from No. 6 before it was ripped. This curls into the form of the letter "S," showing the disposition of gum lumber to get off from the straight line. No. 20 shows the Humidograph as used while taking a reading for the percentage of humidity in the kiln. No. 21 shows a rubber bottle which is used for filling the tall glass bottle which furnishes the water for cooling the wet bulb. See Humidograph, on page 56. SHOE LAST BLOCKS AND HUB BLOCKS. Among the articles manufactured from wood, the shoe last and the wagon hub rank as the most difficult to air dry in storage sheds. Therefore there must be some arti- ficial means of drying the blocks suitable for manufactur- ing into the finished articles. The principal difficulty in drying hubs is the tendency for the ends and sides to check, on account of the great amount of surface on the outside, or circumference of the block, as compared with the center. This is relieved somewhat by the customary practice of boring a hole in the center, but even then the blocks check very badly in the open air. Now the shoe last block is taken from the log around and free from the center of the log and split into size suitable for the ease of last desired. After being roughened out to form this block, then it becomes a problem in drying, as it then has a large heavy center, while either end is much smaller. 48 The problem now is to keep the small ends from checking because of over drying, and the middle from checking on the outside while the inside is still damp and moist. These difficulties have been overcome and the time of drying greatly reduced, as shown by the Kiln Record. Plate V Photographs of different stages of finish, also the method of testing for shrinkage and evaporation is shown by the following cuts: DRieO ml EXHAUST 2.3 ddys.^STCAnOHLr. Vs. _ Plate VI 00 CO No. 22 represents a block that was dried in 23 days. No. 23 represents a square end formed on the toe with a piece cut therefrom ^" length of grain. This is thor- oughly dried on a hot plate to test the shrinkage. No. 24 represents a block partly shaped to the finished form. No. 25 represents a last fully formed as it comes from the lathe. No. 26 represents a section cut from the center of a rough block. As a test piece notice that it is not dry. See percentages, and form of the openings. No. 2 7represents a section from the same block, but is on the quarter cut of the loi;. No. 28 represents stock that has been overdried. No- tice the percentages of contraction. No. 29 represents stock that has been overdried. No- tice the percentages. No. 30 represents still another dry section, showing percentages. When these percentages are established as correct for each different factory, then it is possible to weigh rough block before going into the kiln, and it should be placed where it can be removed at the time for testing. Weigh and deduct from first weight and in this manner the percentage of moisture remaining in the block is readily determined. Thus it is possible at all stages of the drying process to know just the amount of moisture that has gone into the block during the steaming and what percentage still remains above the desired per- centage which has been previously ascertained by the Section Tests of Measure and Weight. The exact condi- tion of the blocks can then be obtained by weight and measurement after exposure in the kiln, and reference to the examples given on pages 36-37. Nos. 31 and 32 show section from a last, 1" thick, with the ^" tongue. There is no preceptable variation in the length. Nos. 33 and 34 are from the same block, sections of the tongue cut ^" thick, these also show no change. No. 31 and 34 are sawed on the quarter, while Nos. 32 and 33 are sawed plain, the two showing no difference in shrinkage after being aclimated to the atmospheric con- ditions. No. 35 shows a piece of 4 x 14 mahogany. No. 36 shows a piece of 8-4 quarter oak as was taken from the yard. No. 37 shows a piece of the same plank after drying. Note the dimensions. 52 No. 38 shows a piece of "glued up" top, which was, at the time of gluing, the same width as the moulding on end is long. No. 39 shows the effect of air drying on round timber, compare with Plate IV. Box Kiln Record for the foregoing cuts of Shoe Last Blocks, Dried by the use of exhaust steam during working hours only. Time 23 days. Allowed to cool down 4 days more before opening kiln. Plate 8 .53 E a o u P u. 01 O (V, A. M. 5.00 1 F ^ 105 120 60 P. M. 8.00 1 F H 110 120 70 A. M. P. M. 2.00 1 F K 125 130 90 A. M. P. M. 5.00 1 F v^ 120 120 100 A. M. 8.00 1 F ^ 100 100 100 P. M. A. M. P. M. 5.00 % v^ F y^ 110 120 70 A. M. 8.00 /2 V^ F % 115 130 60 P. M. 5.00 2 F % 110 120 70 A. M. 8.00 2 F Va 110 120 70 Noon 1 2 F % 110 120 70 Noon 2 F % 110 120 70 A. M. 8.00 2 F % 105 110 60 P. M. 7.00 2 F % 110 120 70 A. M. 8.00 2 F % 110 120 70 P. M. 7.00 2 F % 110 120 70 A. M. 8.00 2 F Ya 110 120 70 P. M. 7.00 2 F % 115 120 90 A. M. 8.00 2 F % 114 120 80 P. M. 7.00 2 F Ya 120 130 70 A. M. 8.00 2 F Ya 120 130 70 P. M. F Ya 110 120 70 A. M. 8.00 F Ya 115 120 80 P. M. F Ya 95 100 60 A. M. F Ya 100 110 70 P. M. F Ya 110 130 50 A. M. 8.00 2 F Ya 115 120 60 P. M. 2 F Ya 115 120 80 A. M. 8.00 2 F Ya 100. .120. .45 P. M. 2 F Ya 94 120 37 A. M. 2 F Ya .98 120 45 P. M. A. M. F Ya 85 115 45 P. M. A. M. . F Ya .85 115 45 P. M. F Ya 85 115 45 A. M. F Ya .95 110 45 P. M. A. M. F Ya 90 110 45 P. M. F Ya .95 100 45 Box xl2" Ion blocks. Kiln filled with air dried Maple blocks, 4" x 5" g and operated as above produced perfectly dried 54 CHAPTER IV DIRECTIONS FOR READING LLOYD'S HYGRODEIK Hygrodeik Catch the reading of the wet bulb first, and with this in mind quickly catch the reading of the dry bulb. Swing the arm towards the wet bulb, and set the sliding pointer to the degree reading on the wet bulb. Then swing the arm to the right until it intersects the lines running with a downward curve from the reading on the dry bulb scale, from the point of intersection. Notice the end of the swinging bar passes along the lower set of figures. This scale represents the humidity in percentages. Should the reading of the wet bulb thermometer be 120 degrees and that of the dry bulb be 140 degrees, the index hand will indicate relative humidity 53',, when the pointer rests on the intersecting lines of 120 and 140 degrees. DEW POINT is 100',, or FULL CAPACITY OF AIR. The curved column of figures represents the amount of water in grains contained in a cubic foot of air at the different temperatures. This is the full carrying capacity of the air. and is termed the Dew Point. That is if the Wet Bulb shows 140 degrees, and the Dry bulb 140 de- grees, this would read 100', humidity, and carrying 57 grains to the cubic foot of air. 55 ^ 140 HumidoKraph 58 CHAPTER V HUMIDOGRAPH Instructions for Operating, The HUMIDOGRAPH is a wet and dry bulb ther- mometer, the wet bulb being connected with a water bottle. The HUMIDOGRAPH is a self registering instru- ment, especially designed for getting percentages of hu- midity, and it makes it possible to get the readings of the inside of the kiln at any point desired. The instrument is composed of two registering removable thermometers or bulbs, and is so constructed that it registers the degree of heat on one bulb, and the other bulb is arranged for reg- istering humidity, by being inserted into a wick attached to the bottle containing water in which one end of its wick is immersed. To operate this instrument, it is only necessary to re- move the thermometer from the stand, and take it be- tween the thumb and fore finger, and give it a sharp flirt with the wrist, which will throw the mercury a few de- grees below the supposed temperature of the kiln. The instrument being very sensitive, it must not be shaken severely. .To apply the Humidograph fill a bottle with rain water and place the HUMIDOGRAPH in a place where it is desired to learn the humidity and temperature. As the place contains 100' , humidity, both of the ther- mometers will register the same, and any percentages below this will be shown as a difference between the readings of the thermometers. When the difference between the two thermometers is learned, refer to the table and see column of differences which runs from zero to sixty, inclusive. (See page 59j. For example, if the wet bulb registers 140 deg. and the dry bulb 180 deg. there is a difference of 40 degrees. Look down the column of differences and find forty, and to the right of 40 you will find 33' , (under 180), which indicates that there is 33', of humidity. By this means any ', of humidity may be ascertained. It is very essential, in operating this instrument, to keep a clean wick, and to use clean water — otherwise you will get imperfect readings. HUMIDITY TABLE. The following table will give a fair idea of temperatures and humidities that work out 57 the best average results in drying by the vapor process. Green or Loading End Temperature Humidity 120 deg 35/^ 130 deg 90 140 deg 95 150 deg 100 160 deg 100 Dry or Unloading End Temperature Humidity 140 deg 30' < 150 deg 35 160 deg 35 170 deg 40 180 deg 40 High temperature and high humidity produce quick drying, i. e., 160 deg., 100', loading end, 180 deg., 35 to 40 ■/ unloading end. The following table shows the number of grains of moisture that can be carried by one cubic foot of air at the different degrees of temperature, (atmosphere at a temperature of 80 deg. normal condition 50', carries about 5 grains of moisture to the cubic foot.) and the number of times greater power to dry than the atmos- phere : 140 deg. car 150 deg. car 160 deg. car 170 deg. car 180 deg. car s 57 gr. 30 'v hum. car's l7-]-or 40 more gr.= 8 times force s 72 gr. 30'/c hum. car's 21--or 51 more gr. =10 times force s 90 gr. 30% hum. car's 27--or 51 more gr. =12 times force s 112 gr. 35% hum. car's 39-i-or 73 more gr. =14 times force s 139 gr. 40% hum. car's 55-hor 83 more gr.=15 times force Showing that the humidity on drying lumber can be carried to 50', at 140 deg. and 80', at 180 deg. and still have five times greater power than the atmosphere under its best possible conditions. 68 TIMF. TABLE FOR Estimated pro^bable time for drying -1" stockfrom Weigh M, fe t per et . 3n^oa. to 12 m.os. on sti GKS , f bv the G .R'.V .W. Process DA^. GREEN DRY ASH (Black) 3-4 4,5 00 5,250 ASH (White) 5-'^ 4,000 3,000 BASSVvOOD 3-4 4:. 000 a, 4:00 BEECH 8-9 6 , 00.0 4,000 RTRCH S-8 D ,500 4.000 BUTTERNUT 3-4 4,000 2, 500 CEDAR 6HERRY 5-Y 5, GOO 3,800 6HESTKUT 5-nf 0, ooo 2, aoo CYPRESS 4-G 5, 000 3»0oc COTTONWOOD 4-5 4,000 ^,800 ELM (Soft) 4-5 4, 500 ^,000 EUA (Rock) 6-7 D, 500 4,000 FIR GUM (White) 4, 050 2, 3X0 GUM (Red) j)6 D o500 3, 300 HEMLOCK HICKORY (CutloSq Dim.) €.-5 G, 000 4.500 MAHOGANY 5-6 ^, 500 3,500 MAHOGANY (African) MAPLE 5-1 5,500 4, OCX) MAPLE (White) 5-1 0,500 4, 000 OAK (Plain) 6-9 5,500 4, 000 OAK (Quartered) G-r 5 ,^00 4,00c PINE PINE V/hite Norway . PINE Lon^ Leaf 5-4 4,2)00 3^2.00 PINE Short Leaf PINE Su^ar POPLAR 0-7 2),800 £.800 SPRUCE SYCAMORE 4^7 50 3.0 00 VERMILLION 10-12 4 ,800 WALNUT 4;800 3,60O VJHITEWOOD 5-7 3,800 2,800 We'desire to fill in the remainder comes to hand. DRYING LUMBER Time of drying 3 mos.on Time of 12rao. stock by sticks drying green our patrons r \ from saw T ^ ^ T ^ X 1 10 \2 1 4: f, f 10 12 -?- ^ ^ 6 t 1 i2 £ 4 u 5 4 6 11 e> 7 9 17 10 17 7 7 8 G 6 8 12 5 e> 1 — 10 L2 18 9 12 ki 14 19 25 10 9i 4i 8 10 12 21 10 9 G 8 10 11 4 5 3 4 4, 5 ^ y^ % 8 5 11 of the squares as thQ-inforiBation nirrEKErMCt iNLEGJ^tr.D bftwlejv wet ^.uRreuLB -J OB t-" H H ro ~-J «4 . C>4 4>- 03 M ^5 to 03 U1 O) QQ H H O N ro OD o -J OH W to oi ro w -J o M lo 0)03 M (\a ro l\j OD H W -3 ^^ en 09 •^ ^ ^ (j\ (j\ w> •>< o OI ^^0 4>> ■(» O) .^ •(>. ^ -J o w o 0)03 O) w O W or Wl O W yi 01 ci --J --J O en O •^ or (O O) >(>' en (O to 1^^ U1 1^ ui en en 0> N i(^ CD Cn O) 01 --4 >4 00 OD M ~4 O ~» O Cn 05 01 -J --I O tn O CI 01 ^ w O (9 o en en .^ 09 0> -4 tn O 01 ^ en O 01 -J ^ O 01 01 >^03 4:> OD 1^ 1^ len (ji Gi o> 4k en o CD«0 -^ OD -J -J CD <0 -4 >f>. Oho 00(0 Ol --J 01 ■>! to » CO u> to w O 00 © O «D O O tD <» O <0 «o O -~J o o (D iC O --1 3 >3 'at 50 o s en O S tri cn to cn CI o i en--) X>H " h-' * -J O t» ro e/> 0> Jb, 01 o O) ) 03 0)O5 ?0 09 O) CO CD -> to CDH ro ^^ •(k (0 O) Oi •1^ OD to OQ en en O) -4 0> Oi to ~J O) OD 00 to en to 10 CO OJ tn M o 04 e<) C>J-4 t^ en en a» 0> to -J -J -J Cj) 00 00 «o cn 10 (O to -J 0) CD 03 N en en O en OI 0> N 0>-J ca to O) o to to ro*> H o to O -J to O ff- o o o o en M CDH M H ro w (A (A or GO 6:^ en en ro 01 -J -9 CM CD to to O D to to i^. H o > en ro to C4 0I o a> e>j ~j e« en cn OD CI -J 00 03 CO to H o to o a to o -O C en H u) ro M N «> en fO O) o cn cn tn u a> 01 -1 en ro cocs 0<0 to (O Hot H D to O 7> to O _a Vi to -' ro tnH to to •(>> to -J cn cn cn rfi.H CD 03 O 00 to to O to H o to O J1 to O - IS o C7I en k-'H O cn M ro o o O) i(w cn en -4 cn 01-1 ♦"H QD 03 to »v \s V\ot dro e-nou-qn , «nd ■il >« ^vv(.i\ «r».otV\e« warnwaqun \rv.t\\e Vlttv , iwHereas tK# r«o1 d\ffvcu\tia ■iv; tV.« lumber is ^3o i>efy Arp ^Ka\ it it; abfco-rVxTi^ nVthe moVstMrs "fronrv U\e- a\r and expaxxAxna uiUk tfetnsindo'Msf or ce , so mvccVi bo, IKat if a ^ lenytK of rtraitv tfe-re cut off ?»C*'OSe t'hxc'board ^3o^■H■ " ■jVovrv "tVie. ewd_, xt 'OlouVct \TrvTY\^te\E j uiTvp ou.t beuoMd t\\e wvdtK f\»0\t\ t»3l\«rv«» vl was c^t— ty^ vj— . IJIotxce the. Voard spUts tlwoualx fhe- joint wVivX* fh.* ends r e-iT\a\tv ^X-ued, or tKere i.s « "bveaX, x-n \'Ke ssoKd "board ne-avXp \Vb lex^atla. ^\\ov»\x\Q nf eaY Aanoev \rt ovkt Aic»\x\a — - Potv't "do— \^ . rig.i to tbe foUowiog tut of queitioiu, ANSWERING THEM CORREaLY AND FULLY. aVE NUMBER AND SIZE OF KJLNS TO BE BUILT OR REMODELED. 1 No Length ft iniide of end walk Width ... h. between walli. Height ft. from top of rail to ceilil( 2 No •' ■• 3 No. •• . ' •• •• ■• " ■* 4 Wlul i> name of kilo ; When buill : Who inrtalled il 5 l> loading end North ; Eait ; Soudi ; ot WeH :.... _ 6 What il louodabco owtaial ; How thick ; Depth below railline 9 J 7 I, building briik : WalU tolid oc hollow ; If walls have Sue. in thero 8 U buildine cemeol : Walls lolid, hollow oi blocb : sketch same on back of this iheel D J 9 Is building wood ; Size of studs ; C. loC ; Lining ; Siding 1 Stoiies high If mofe than one describe fully 1 1 Is ceiling wood : No. of layers ; Thickness ; Condition , . 12 Is roof coocrete ; How thick : How buill and covered , t 3 Are doors wood ; How hung Opeiung, Up or Sideways * 1 4 Are doors canvas ; Weight per yard : Single or double (I 5 How many loaded cars can stand at loading end ; Unloading end i 6 Is there a transfer track at loading end ; Unloadicg end ^ ] I 7 How many cars does kiln hold ; How loog are bunks ; Whose make ' 1 8 How much lumber oo each car ; Height of load from track to top of load ; Wide 1 9 How many cars do you dry daily ; How many do you want to dry 20 Docs lumber enter kiln aosapiled ; or endwise ; No. stickers used 2 I When kilo u full, how much space hom end cars to doors ; Between cars to adewalls I 22 Give AMOUNT OF EACH KIND OF LUMBER you wish to dry daily I 23 Give thickness of the abo '^ 24 How Icng air dried Or fresh from. saw ; What is the longest length ! [ 25 What ar; the rail supports, piers or posts ; What distance from Center to C. : Height ... !< I 26 How many rails : Weight per yard . . . . ; What distance from Center to C Grade oi track m 10 ft . I 2 7 Distance bottom of rail to bottom of kiln at loading end : Unloading end y 28 Distance bottom of rail to top of coil : Distance from coil to sidewalls 129 Distance from header to wall at loading end ; Distance from end cl coil to wall at unloadmg end • J )30 GIVE NUMBER of PIPES IN COIL : SIZE ; LENGTH : Toul lineal ft I 3 1 Are headers cast or pipe Diameter ; Length : Horizontal or verbcal [ 32 Are headers lor 1-2-3 or 4 layers of pipe ; Distance Center to Center of pipe m headers \ 33 Are holes in dnp header threaded left hand ; Or unions in coil Where located / 34 Size of supply pipe at header ; Size of drip mains from headers ... 1 I 35 Do you use exhaust steam . ; What back pressure ; Uve steam. ; Pressure 1 1 36 Give size of exhaust pipe ; Distance engine to kiln : Size live steam pipe »- I 37 Give temperature now ca.neJ loading end ; Unloading end • < 38 Have you a recording thermometer ; What make ; Pressure regulator ; What make K j 39 Size engine cylinder ; Rev. per minute ; Point of cut-oS : H. P ■^MO Size and H. P of boilers ; Pressure carried ; Fuel used a 4 I What boiler compound used ; What feed water heater ; Open or closed 42 Does all exhaust pass ihrougli heater before going to kiln ; If not, what portico does I*'. 3 Name of vacuum system ■ : Size of pump ; Name ; Vacuum carried 44 Do dr IS return to a branch tee header at the pump ; If rot, how connected 45 Do any bve steam drips return direct to pump ; Or through trap to pump 46 Does your factory require the greater pirt of your exhaust during winter monlfis ; iGivc proportion 2 J 47 Number o( traps now used on your kilns ; Capaaty : Name '^ [ 40 How high are Itiln dnps above pump or trap: : or how far below \ 49 If oo vacuum system, how aie dnps provided for 50 PENCIL on outline PLAN of Kihi and Buildings adjoining or near by, approximate distance between and height or number oi stones high of these surrounding buildings on BACK of this sh-et. Scale is not necessary, but dimensions and distances are. If you have drawings of kf1n, send thrm to us and we will return them promptly. If you have no plans, send us a tketch showing plan, end and side elevations, coils and location o' mains and dnps. Tlui will enable us to maU accurate drawings of yoar kiln and estimates on the cost of the equipment. Give Us Plain Answers to All QuzUions, Written in Ink. SlKn?lu:e, - 70 Plate VII The kiln represented above dries Ya," Poplar Veneers, direct from the log, edge piled in finger racks, as indicated using 15 pounds pressure of live steam from 6:00 P. M. to 5 :00 A. M., the spray being used heavy for the first two hours only, with the coil on and dampers closed. At this point, open the bottom dampers half way until 5 :00 o'clock in the morning, then shut the steam off from the coil, but allow it to remain on the stack equalizer at the same time open the dampers in the top flues so as to draw off the humidity from the top of the kiln — thus removing the surface moisture and allowing the veneers to cool down before exposing them to the atmosphere. 71 '■a- ^/«> ' m (' s SJ -V/^^/Trf/J-Vz-T '*■- ^C^i -^v: /«^ G.f^.^^^^^^'ff.^.^ ^Fi£/9JT ProKressive Kiln Plate IX tiW fiHWI'TlH Plate X mu U JLMBtMt^l I, V'tJga^g trCADINfr EMnaecTicN BOX KILN W*R 'V 'WTO -l- 36 91 ^"■nc^ V • 4 Ox. :' ^0^ - ^oV^ ■^"" .'.;«^.:' >_ c9 y^yr^^ '°o .i-*-' V » ^9" 'J •4' . ^ * '^^^"' Tit* i- ^ ^o. 1^ f ^^-n^. r ... ♦ aV *^^ 5»^ ^ ^ aV "Jv . r^Q^ rA(^ 'oK i°v. HECKMAN BINDERY INC. # DEC 90 N. MANCHESTER, INDIANA 46962