fjass / cTe^/ fV E. D. MEIER, THEO. C. MEIER, S. D. MERTON, PRES'T AND CHIEF ENGINEER. V .- P. AN D T REAS. SECRETARY. THE HEINE SAFETY BOILER CO. MANUFACTURERS OF WATER TUBE STEAM BOILERS FOR ALL PRESSURES, DUTIES AND FUELS. MAIN OFFICE: ROOMS 703 TO 708 BANK OF COMMERCE BUILDING, NO. 421 OLIVE STREET, ST. LOUIS, MO. BRANCH OFFICES: NEW YORK, N. Y., PHILADELPHIA, PA., CHICAGO, ILL., 120 LIBERTY ST. 669 THE BOURSE. 1521 MONADNOCK BLDG. BOSTON, MASS., PITTSBURG, PA.. 104 EQUITABLE BLDG. 1212 CARNEGIE BLDG. REPRESENTATIVES: Denver, Colo., Montreal, can., san Francisco, Cal., stearns-roger mfg. co. geo. brush, risdon iron and loco, works, 34 king st. howard and beal sts. TORONTO, ONT., LOUISVILLE, KY., CANADIAN R. M. CUNNINGHAM, HEINE SAFETY BOILER CO. 612 COLUMBIA BLDG. St. LOUIS, MO., AUGUST 1, 1897. Shallcross-McCallum Co., St. Lours. Preface to Second Edition. TN presenting to the engineering and steam-using world this second and larger edition of "HELIOS," following so closely after the first publication, we wish to express our warm appreciation of the many kind expressions which the first volume has elicited. The cordial reception given the first edition is in the nature of most distinct and encouraging confirmation of our belief that, in the long run, the best boiler that money can malce will find the greatest favor with the greatest number of discriminating steam users. We submit this second edition to the careful consideration of all who are concerned with the subject of modern boiler practice. ^o -*c^ Preface to FoartI) Edition. "55' Y\/ ^ TAKE great pleasure in announcing our fourth edition. We have added an article on "Bagasse" as a boiler fuel, and have entirely rewritten and enlarged our article on "Chimneys and Draft." We call attention also to seven new and valuable tables, published for the first time in this edition. HEINE SAFETY BOILER CO. January i, 1895. ^^> ^^ix Preface to FiftI) Edition. TN this edition we desire to call special attention to the revised table of American Coals. The proximate analyses have been omitted, retain- ing only the heat values and theoretical evaporative powers. The number of tests of coals has been considerably increased. The article on Fuel Oil has also been considerably enlarged. July 4, 1896. I'?'^9f07 " I tliink ' HELIOS ' is immense." J. J. DEKINDER, Con. Eng. Pennsylvania R. R. Co. "An invaluable addition to the literature of our profession." JOHN L. D. BORTHWICK, Chief Engineer U. S. N. " ' HELIOS ' throws a brilliant light on many dark subjects." JOHN E. CODMAN, C. E. & M. E. Philadelphia Water Works. It easily takes the lead, even in this age of magnificent catalogues." EDWARD K. HILL, Prest. Wheelock Engine Co. " It is a most excellent hand-book, and contains much valuable information." R. FORSYTH, Eng. Illinois Steel Co. '•' ' HELIOS,' the most complete book of its kind 1 have ever seen." JOS. H. SPRINGER, Gen'l Supt. Frazer & Chalmers. " I consider ' HELIOS ' an excellent addition to my technical library." D. ASHWORTH, Consulting Engineer. " It is altogether, to my mind, one of the best publications of its kind that has come out." A. J. CALDWELL, Hydraulic Engineer. " It is very well arranged, has a good index, is remarkably free from errors, and is, in fact, just such a book as every engineer should have at hand." F. H. BAILEY, Chief Engineer U. S. N. " The data being the result of recent experiment and experience, furnishes a fund of information not found in other text books, and is a valuable addition to mechanical litera- ture." F. S. ALLEN, Chief Inspector, Hartford Steam Boiler Insp. & Ins. Co. " Your beautiful contribution to the technical literature of the day was on my desk on my return from Chicago. It is one of the handsomest bits of its kind that has yet ap- peared, and you are to be heartily congratulated on your success." R. H. THURSTON, Prof. Mech. Engr. Cornell University. HELIOS. Source of All Power! Fountain of Light and Warmth II Adored by the ancient husbandman as the God who blessed his labors with a harvest of golden grain ; revered by the early sage as the great visible means of the divine creative force ; pictured by the inspired artist as the tireless charioteer who drives his four fiery steeds daily across the heavens, his head circled by a crown of rays his chariot wheel the disk of the sun itself. When primeval man began to think, the sun seemed to him the ■cause of all those wonders in nature which ministered to his simple wants, or taught his soul to hope. His crude feelings of awe and gratitude blossomed into worship, and we find the sun as central figure in all early religions. He was the Suraya of the Hindoos, the Baal of the Phoenicians, the Odin of the Norsemen, and his temples arose alike in ancient Mexico and Peru. As Mithras of the Parsees, he was adored as the symbol of the Supreme Deity, his messenger and agent for all good. As Osiris he received the worship and offerings of the Egyptians, whose priests, early adepts in the rudiments of science, saw in him the cause of the annual fructifying overflow of the Nile. Modern knowledge, with its vast array of facts and figures, can but verify and seal the faith of these ancient observers. What they dimly discerned as probable is now the central fact of physical science. From him are derived all the forces of nature which have been yoked into the service of man. All animal and plant life draws its daily sustenance from the warmth and light of the sun, and it is but his transmuted energy we expend, when, with muscle of man or horse, we load our truck or roll it along the highway. Do we irrigate the soil from the pumps of a myriad windmills ? His rays, on plains far inland, supply the energy for the breeze which turns their vanes ! Does a lumbering wheel drive a dozen stamps and a primitive arastra in some Mexican canyon ? Do mighty turbines whirl a million flying spindles and shake thousands of clattering looms on the banks of some New England stream ? From the bosom of the ocean and the swamps of the tropics, Helios lifted those vapory Titans whose lifeblood courses in the mountain torrent and the river of the plain ! ~1 — Do a hundred cars rattle up the steep streets or the smiling city by the Golden Gate ? Are massive ingots of steel forged to shape and size by the giant hammers of Bethlehem ? The fuel which gives them motion was stored for us, ages before man was evolved, by the rays which flash from his chariot wheels ! "The heat now radiating from our fire places has at some time previously been trans- mitted to the earth from the sun. If it be wood that we are burning, then we are using the sunbeams that have shone on the earth within a few decades. If it be coal, then we are transforming to heat the solar energy which arrived at the earth millions of years ago." Professor Langley remarks that "the great coal fields of Pennsyl- vania contain enough of the precious mineral to supply the wants of the United States for a thousand years. If all that tremendous accumulation of fuel were to be extracted and burned in one vast conflagration, the total quantity of heat that would be produced would, no doubt, be stupendous, and yet," says this authority, who has taught us so much about the sun, "all the heat developed by that terrific coal fire would not be equal to that which the sun pours forth in the thousandth part of each single second." The almost limitless stores of petroleum which are found in America and in Asia, and the smaller, though still vast supplies of natural gas which some favored localities are now exploiting, represent but so much sun-energy transmuted through forests of prehistoric vegetation. Another authority tells us that the total amount of living force "which the sun pours out yearly upon every acre of the earth's surface, chiefly in the form of heat is 800,000 horse-power." And he estimates that a flourishing crop utilizes only j\ of 1 per cent of this power. Remembering, then, that this sun-energy reaches us only one-half of each day, we may, whenever we learn how, pick up on every acre an average of 175 horse-power during each hour of daylight, as a surplus which nature does not require for her work of food production. Attempts to utilize this daily waste have been made, and future inventors may fire their boilers directly with the radiant heat of the sun. But whether we depend on what he garnered for us ages ago, or quite recently, or on the stores he will lavish on us in the future, it is clear that man's continued existence on earth is directly dependent on Helios, In olden times the various trades or guilds chose as their patron saint some prominent person who was thought to have embodied in his life-work the special means and m.ethods of their craft. By that token we claim Helios as our own. He has always carried the record for evaporative efficiency. He provides hoth the fuel and the water for our boilers. He teaches us perfect circulation, upward as mingled vapor and water by the action of heat, and down again by gravity as rain and river in solid water. It is therefore fit tliat the boiler in which this perfect and unobstructed circulation is made the leading feature of construction should have HELIOS as its emblem ! In the following pages we give some account of the fuels used in the practical arts, of the water which becomes the vehicle for transmitting their energy into mechanical power, and of the limitations imposed by their varying conditions. These must all be taken into account in estimating how much we may expect of certain combina- tions of machinery. Much of the text and many of the tables are taken from Mr. David Kinnear Clark's admirable book on the steam engine, for which his consent and that of his publishers, Messrs. Blackie & Son, was courteously given. We also, by permission, quote freely from such authorities as Mr. Emerson McMillin, Prof. Wm. B. Potter, Prof. R. H. Thurston, Mr. J. M. Whitham, Prof. D. S. Jacobus, Prof. Ordway and others. Thanks are also due for valuable matter to Messrs. Henry R. Worthington, The B. F. Sturtevant Co., Mr. Alfred R. Wolff, Mr. C. W. Owston and Messrs. Hunt & Clapp. In most instances we indicate the scource by initials. We trust that the tables and data may be found convenient for ready reference alike by professional men, by manufacturers, and by that growing class of practical steam engineers who realize that true theory, consonant with collective experience, is within the reach of every thoughtful man who pulls the throttle. E. D. M. HEAT. Heat is the form in which we receive most of the sun-energy. In the various fuels it exists in a potential form requiring combustion, /. lbs 25 to 50 per cent. Longridge 20 lbs. and upwards-- 9^4 per cent. These results are roughly indicative of the law of the e.xcess of air. In the instance of Hartley coal, above quoted, on the authority of Mr. Longridge, the composition of the sample under trial was as follows: Carbon 81.5 per cent. Hydrogen 5.2 per cent. Nitrogen 1.5 per cent. Oxygen 6.2 per cent. Sulphur 1.1 per cent. Ash 4.5 per cent. 100.0 The quantity of air chemically consumed in the combustion of one pound of this fuel by formula (1), is 144 cubic feet at 62°, The actual quantity of air that was admitted below and about the fire was, according to Mr. Long- ridge, 158 cubic feet, being 14 cubic feet, or 9f per cent, in excess, when smoke was entirely prevented. He mentions, at the same time, that with the ordinary system of stoking, when dense smoke was given off, the quantity of air that passed through the furnace, exclusively through the grate, was only at the rate of 100 cubic feet per pound of coal. This was little more than equal to what was sufficient to burn the fixed portion of the coal. Below we give a table giving the conditions and results of perfect com- bustion for the fuels in common use. As this table is from English sources the heat of combustion and equiva- lent evaporative power of the coal is much higher than our American coals warrant, as the tables of American coals, p. 20 will show. In applying the table to practical cases, the surplus air which reduces the efficiency must be taken into account. It is good practice to get in actual evaporation 60 per cent, of the theoretical evaporative power for the poorer, and 70 per cent. for the better kinds of coal : Table No. 9. Total Heat Evolved by Various Fuels and their Equivalent Evaporative Power, with the Weight of Oxygen and Volume of Air Chemically Consumed. D. K. C. Fuel, Making Car- bonic Acid. Hydrogen -- Carbon--- 1 Sulphur Coal, average dessicated- Coke, " Lignite, perfect Asphalt Wood, dessicated ' ' 25 pe" cent, moisture Straw, 15^< per ct. moist. Petroleum Petroleum Oils Weight of Oxygen Con- sumed per lb. of Fuel. Quantity of Air Consumed per lb. of Fuel. Lbs. 8.0 2.66 1.00 2.45 2.49 2.04 2.74 1.40 1.05 0.98 3.29 4.12 Lbs. 34.8 11.6 4.35 10.7 10.81 8.85 11.85 6.09 4.57 4.26 14.33 17.93 Cu. ft. at 62°. 457 152 57 140 142 116 156 80 60 56 188 235 Total Heat of Combustion of 1 lb. of Fuel. B.T. U. 62000 14500 4000 14700 13548 13108 17040 10974 7951 8144 20411 27531 Equivalent Evaporative Power of 1 lb. of Fuel from and at 212°. Lbs. 62.40 15.0 4.17 15.22 14.02 13.57 17.64 11.36 8.20 8.43 21.13 28.50 — 15 For average Amerkan coals the following table gives good approximate results for the temperature and volume of gases, in the furnace, under the varying conditions of practice. In applying it the actual quantities of air used should be measured by an anemometer : Table No. lO. Temperature of Combustion and Volumes of Products. J. M. w. Temperature of Supply of Air in lbs. per lb. of Fuel. Gas, 12 lbs. 18 lbs. 24 lbs. Fahrenheit. Volume of Air 3r Gases in Cubic Feet at Each Temperature. 32 150 225 300 68 161 241 322 104 172 258 344 212 205 307 409 392 259 389 519 572 314 471 628 752 369 553 738 1112 479 718 957 1472 588 882 1176 1832 697 1046 1395 2500 906 1359 1812 3275 1136 1704 4640 1551 Brown Palace Hotel, Denver, Colo. Heat and Power from 520 H. P. of Heine Boilers. 16 COAL. Coal is by far the most important fuel in use. The cases where wood is used are exceptional, and becoming more so as population increases and timber becomes scarce and more in demand for structural purposes. Very favorable local conditions are necessary before fuel oils or gases can compete with coal. It is interesting to trace the gradual increase in the demand for coal. In England coal was first used in the twelfth century, and was then and long after known as sea-coal to distinguish it from char-coal. This name was given it from the fact that it was first believed to be a marine product, being gathered among the seaweed and other wreckage cast up by the waves on Northumbrian beaches. Later on the name was given to coal brought from over the sea. About the year 1200 the English began to dig coal systematically for the use of their smiths and lime burners. In 1281 the entire coal trade of New- ■castle on Tyne amounted to about $500 a year. In 1307 the brewers, dyers, etc., of London had so generally adopted coal in their works that a ■commission to abate the smoke nuisance was instituted. Its powers and methods were far less restricted than those of similar commissions now being very generally instituted in American cities. In dwellings coal was not used till the middle of the fourteenth century, since chimneys had first to be invented, but early in the fifteenth century we find Falstaff sitting "at the round table, by a sea-coal fire." In 1577 a writer says in regard to the coal mines, "Theyr greatest trade beginneth now to grow from the forge into the kitchin and hall," When the Stuarts came to the English throne they made the use of coal fashiona- ble, so that in 1612 a writer states that it had become "the generale fuell of this Britaine Island." "Coking" coal (originally "cooking" it) came in vogue about 1640, and in 1656 an English knight anticipated the St. Louis Smoke Committee of 1892 in attempting to introduce coke for domestic pur- poses. But as late as 1686 sea-coal and pit-coal were considered "not use- ful to metals," and char-coal still held the field in smelting furnaces. But ■during the next fifty years, lead, tin and finally iron furnaces began to use ^oal. Soon after the gradual development of steam power began. In 1800 the total production of coal in Great Britain had reached ten million tons. In 1891 the records show 185,479,126 tons of which about 1-6 was exported, 1-6 was for domestic use, and the other 2-3 was consumed in the arts and manufactures. In the United States up to 1860 the use of: wood as fuel, for dwellings, for factories, steamboats and locomotives was quite general, except in the anthrarite coal districts. But since then the use of bituminous coal has in- creased rapidly and steadily for all purposes. — 17 — The following table gives the amounts of coal produced during the last twelve years : Table No. ii. Amount of Coal, in Tons of 2000 lbs., Mined in the United States Since 1880. YEAR. ANTHRACITE. ALL OTHERS. TOTAL. 1880 26,249,711 47,398,286 73,647,997 1881 31,920,018 56,327,412 88,247,430 1882 32,614,507 65,588,241 98,202,748 1883 35,418,353 72,663,765 108,082,118 1884 36,558,478 73,836,730 110,395,208 1885 38,335,973 74,273,838 112,609,811 1886 39,035,446 75,624,846 114,660,292 1887 42,088,196 88,887,109 130,975,305 1888 46,619,564 98,850,642 145,470,206 1889 39,656,635 98,460,065 138,116,702 1890 46,468,640 109,604,971 156,073,611 1891 50,665,431 118,878,517 169,543,948 1892 49,735,744 122,033,611 171,769,355 1893 47,354,563 128,823,364 176,177,927 1894 52,010,433 117,950,348 169,960,781 1895 51,785,122 135,118,193 186,903,315 1896 48,010,616 137,640,276 185,650,892 In the United States a long ton of coal is 2240 lbs. In the United States a short ton of coal is 2000 lbs. In Illinois, Kentucky and Missouri 80 lbs. of bituminous coal make a bushel. In Pennsylvania, 76 lbs. of bituminous coal make a bushel. In Indiana 70 lbs. of bituminous coal make a bushel. A cubic foot of solid anthracite coal weighs 93.5 lbs. Forty-two cubic feet of prepared anthracite coal weigh one long ton. Coal may be arranged in five classes : 1st. Anthracite, or blind coal, consisting almost entirely of free carbon. Dry bituminous coal, having from 70 to 80 per cent, of carbon. Bituminous caking coal, having from 50 to 60 per cent, of carbon. Long flaming or cannel coal, having from 70 to 85 per cent, of Lignite, or brown coal, containing from 56 to 76 per cent, of 2d. 3d. 4th. carbon. 5th. carbon. In the United States the anthracites are found mainly in the eastern portion of the Allegheny Mountains and the Rocky Mountains of Colorado ; the dry bituminous coals in Maryland and Virginia ; the caking coals in the great Mississippi Valley ; the cannel coals in Pennsylvania, Indiana and Missouri ; the lignites in Colorado, Texas and Washington. The second and third classes furnish the best steam coal. The following table, compiled from a number of analyses of coals bought in the open market may prove of value, bearing in mind what we said of the difference between theoretical and practical heating powers. (See p. 15.) We will add what a noted Germ.an engineer, Mr. F. Bode, says on this point: " The calculation of the calorific value of a given coal from a7i elenie7itary analysis is unreliable, and often gives results greatly at variance with an actii.al calorinietric test. ' ' — 19 — TABLE No. 12. Table of American Coals. Heating and Evaporative Power. COAL. Name or Locality. ^ o 2 H£ ^- CI. !r ^ .> nj C COAL. Name or Locality. ARKANSAS. Coal Hill, Johnson Co Huntington Co Huntington Co Huntington Co ILLINOIS. Big Muddy, Jackson Co .... Big Muddy, Jackson Co .... Big Muddy, Jackson Co .... Big Muddy, Jackson Co .. Carterville Carterville Carterville Carterville Carterville Carterville Carterville Colchester Colchester Slack Collinsville, Madison Co.... Dumferline Slack Duquoin, Jupiter Glen Carbon Glen Carbon Gillespie, Macoupin Co Girard, Macoupin Co Girard, Macoupin Co Heitz Bluff, St. Clair Co.... Heitz Bluff, St. Clair Co.... Hurricane Muddy Valley Oakland, St. Clair Co Paradise St. Bernard St. Clair St. Clair St. Clair St. John, Perry Co St. John, Perry Co Streator, LaSalle Co Trenton, Clinton Co Trenton, Clinton Co Turkey Hill Turkey Hill Vulcan Vulcan INDIANA. Block INDIAN TERRITORY Atoka Choctaw Nation McAllister McAllister 11812 12.22 11757 12.16 11906 12.32 12537 12.97 11466 11.87 11529 11.93 31781 12.19 11200 11.60 11481 11.89 12383 12.71 11498 11.90 11407 11.81 11337 11.73 11700 12.12 11400 11.80 9848 10.19 9035 9.35 10143 10.50 9401 9.73 10710 11.08 9675 10.01 9804 10.14 9739 10.09 9954 10.30 10269 10.63 10332 10.69 10576 10.95 11868 12.28 11718 12.14 10395 10.76 11340 11.73 10080 10.44 9261 9.58 10294 10.65 10647 11.02 9765 10.10 9828 10.18 11403 11.80 10584 10.96 11245 11.63 11255 11.64 11260 11.65 9450 9.78 10626 11.00 10407 10.77 11088 11.47 12789 13.23 13287 13.75 12800 13.25 IOWA. Milwaukee Pea Thornburgh Muchikinock Good Cheer KENTUCKY. Kanawah Kanawah MARYLAND. George's Creek Cumberland George's Creek Cumberland George's Creek Cumberland MISSOURI. Bevier Cannel Carter Elston Freeburg Henry Keene K. T Lump NEW MEXICO. Coal OHIO. Hocking Valley Jackson Co Jackson Co PENNSYLVANIA. Clearfield Pittsburgh Pittsburgh Gas Pittsburgh Slack Reynoldsville Wilkesbarre Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Youghiogheny Oil (Crude) Oil (Crude) 10240 10690 11370 8702 12689 13345 13700 13400 12800 9890 11832 10880 12656 11436 10466 10956 10448 9414 11756 13309 12343 11600 14000 13104 13035 11739 12981 13563 12936 12600 13480 13287 12909 13222 12278 13305 12600 13ill 12487 12600 13309 13158 17268 16801 20 — Table of American Coals — Continued. COAL. Name or Locality. w ex . .T) 2 r- ° " •-.E.fe " h£ 2 aS « CQ £WS§ COAL. Name or Locality. VI TENNESSEE Glen Mary, Scott Co... Lump Lump TEXAS. Ft. Worth Ft. Worth VIRGINIA. Pocohontas Pocohontas 13167 13.63 12600 13.04 12215 12.65 9450 9.78 11803 12 22 13363 13.83 13029 13.49 WASHINGTON. Carbon Hill Carbon Hill Carbon Hill WEST VIRGINIA New River New River New River New River 12316 12085 12866 13374 12806 12800 12962 12.75 12.51 13.32 13.84 13.26 13.25 13.52 The average proximate analysis of a few of the commonest coals are given in the fol- lowing table: Ordinary Illinois Best Illinois Pennsylvania Bituminous Pennsylvania Anthracite . New River, W. Va Moisture. 9.90 6.40 1.70 2.00 .85 Volatile Matter. 33.40 30.60 31.80 6.40 18.40 Fixed Carbon. 43.80 54.60 60.10 78.40 77.60 Ash. 12.80 8.30 6.40 13.20 2.90 Sulphur. 3.35 1.78 .84 0.26 Boiler Plant of the Orleans Street Ry. Co. NEW ORLEANS, LA. 500 H. P. Heine Boilers, 21 — As foreign results in the work of both boilers and engines are frequently- brought to our notice by the professional press, it will be convenient to have some tables of English, French and other foreign coals, for purposes of com- parison, and they are here given : c .2 CO S o U CQ —> ^ CO X O +- > Oh o z ^ CD > w CO -t— I CO od < O o H U 01 a > b£ PJ CD 'TIS o c uu ^ ^ c 03 rC c/) CQ .2 o ex B o U }B pUB lUOiJ. |B03 qi lO ■>— I GO -^ O O O lO Oi tr- Oi 00 t^ t- t^ »i5 o 00 <>J juaiBAinbg •JB3H JOSJjUn; •£ 1^1 -^ CO c0 to lO >-0 lO CO CO CO ->] 00 CM O ^ O CD ■,-( (>q CD 00 »it) lO '^ ^ ^ O Oi 1-" CD 00 T-i CD CO t^ O T-t CO K2 •|B03 CO th as 00 ""^ t— CO lo lo lo O • OS ^ 1— I !>• »0 00 CO as t^ CO oo o TjH Co' iina t- CO -* (M O 3<] lO t^ >^ Ol ^1 ^^ ^^ "^^ ^^ lO ^ CO CO ■padBSH •» •n3i T-l 00 CM I>- O CO as t^ OS o lO -* ^ '^i ic. ■p!los -ii -no I O CO CO ^ CO cm' 00 O OS 00 00 !>• 00 t- !>• o Z Q u c/) > CO tH CM tH O >Jt. CO 1—1 1—1 1— 1 1^ as t- lO o T-( CM C^ T-I tH Tj< r- CO 00 CM* CO* CD CM 1-1 00 ^ as uo 00 CD id 'Tifi tA r-l C^ o o as T-I lo CO tH (M O O CM CO CO 00 CO T-i *C32 H64 ; or, in weight ; Table no. 20. Chemical Composition of Petroleum Oils. Mean. cv^^ / 71.42 Carbon \ ./ 73.77 Carbon 72.60 rrom 1 28,58 Hydrogen i^*^ 126.23 Hydrogen 27.40 100.00 100.00 100.00 The specific gravity ranges from .628 to .792. The boiling point ranges -from 86° to 495° F. The total heating power ranges from 28087 to 26975 units of heat ; equivalent to the evaporation, at 212°, of from 25.17 to 24.17 lbs. of water supplied at 62°, or from 29.08 lbs. to 27.92 lbs. of water supplied ,at 212°. D. K. C. Oil as a Fuel. "Inasmuch as the use of oil as a fuel is now engaging the serious atten- tion of many of our principal engineers and manufacturers, we beg leave to submit for your consideration the following advantages which are claimed for oil as against coke, coal or wood as a fuel. 1st. A petroleum fire can be held in perfect control by one man of ■ordinary intelligence, by the mere turning of a valve. He can increase or decrease the fire at will, and can maintain steam or heat at any desired point. When the fire is properly regulated to produce the heat required, it -can be kept at that point with but slight attention, so slight, indeed, that one man can fire and care for a battery of from eight to ten 100-horse-power boilers without difficulty. By turning a valve you can instantly extinguish the fire, if occasion does not require its continuous use, and it can be again started with almost the same rapidity with a few shavings or sticks of wood. There is no waste, as with coal, when the work is done. 2d. The heat generated with petroleum fire is much more uniform than ■that produced with coal or wood. The fire is not as sensitive to the fluctua- tion of the weather as other fires. A great advantage is gained in running machinery where regularity af speed is desirable. A constant supply of steam may be furnished, and there is no reduction of steam pressure in con- isequence of the replenishing of fires. — 32 — H o ^ S ^ 5- O c vj H <^' 8 of ^ z g. 2. 0§ ^ >5- ■^ s .^ 2 i> — c/) • Bt P aq Sd. Economy of Boiler Capacity. — It has been demonstrated that one pound of oil will evaporate the water of more than two pounds of coal. The heat units of crude petroleum have been erroneously stated to be 27531. The fact is, that the correct figure, 20240 heat units, has been repeatedly arrived at of late, after many tests with the best instruments to be obtained for that purpose. In comparing the calorific properties of petroleum it must be borne in mind that with coal there is an enormous waste of matter, such as sulphur, slate and earthy substances v/hich are practically incombustible, and which do not add in the generation of heat. While coal theoreti- cally contains about 14300 heat units, that figure is, by reason of these impurities, reduced to about 8000. Pure carbon — charcoal, for instance — contains 14500 heat units. Considering, therefore, the imperceptible waste in the burning of oil, and the excessive waste in the burning of coal, the conclusion is reached that while theoretically the relative proportion of heat evolved in the combustion of oil compared with coal is as 20.2 is to 14.3, the proportion practically considered, is in favor of oil as 19 is to 8, or 8.5 at the furthest. We may quite safely assume, then, that the heating capacity of oil is considerably more than twice that of coal as far as now shown. With a clean boiler, properly attended, and with the best of coal fuel, well stoked night and day — with every care to insure combustion and to avoid waste, the evaporation obtained in some isolated cases specially recorded has been as high as 9-^ pounds. In our every day experience, however, we find that eighty out of a hundred boilers will not vaporize more than from 7 to 7 J pounds of water per pound of fuel. On the other hand, oil tests, which, while sufficiently conclusive for the present, have not, by any means, been carried to the furthest limit, show the evaporation from 17.56 to 18.5 pounds of water per pound of oil consumed, from and at 212° Fahrenheit. 4th. Economy in labor, cleanliness and safety are secured, as in burning oil complete combustion may be obtained. There is no shoveling of ashes, and consequently there is a great saving in labor. The absence of sparks and cinders and the ability to extinguish the fire instantly in case of danger, makes it very desirable when considered with a view to safety. 5th. There being no necessity for opening doors for the introduction of fuel, there is no fluctuation of heat, and no sudden chilling of the flues and boiler. The absence of sulphur in the fuel makes its action on the metal of the boiler and the flues much less destructive than coal, and the flues remain cleaner and in better condition to absorb the heat. 6th. Oil or Residuum, is without doubt, the coming fuel on locomotives and ocean steamers, and by its use a great annoyance to passengers in the emission of cinders and smoke will not only be entirely avoided, but less than one-half the room formerly used for coal will be required to store the oil for fuel, and only one-third the weight will be carried, thus saving a great deal of room in storage, which will enable ship owners to carry an additional quantity of freight, or to increase speed to the same amount of power. Be- sides this, where 70 stokers are now required to unload coal on ocean steamers, at least 60 could be dispensed with, and the work be done without the labor of shoveling coal and the great discomfort from heat and dust. 7th. Regarding the proper construction of furnaces for the consumption of oil, it may be said that there is no occasion for having the combustion chamber as large as when burning coal. The latter article, being solid — 34 — s ^ \->j C ^ ^ 1—1 X X C) rn — • "^" C) c :i: HH ;^ ^ nl v-n r/i r> r, to O n n y 8 go' "6" n' ^ ^ n rr It" o a- U o y "2. "< rp CT 2. 5' (V en p fa o cr IT — : a. O crq m < D o o — : o (T 5' H — K ft) CTQ ■"^ '-' ja • T DO DO r < o o a, o O 2 C/i r-l- w CD matter, requires more time for decomposition, and the elimination of the products and supporters of combustion. Coal fuel requires a large fire chamber and the means for the introduction of air beneath the grate-bars to aid com- bustion. Compared with oil, the combustion of coal is tardy and requires some aid by way '. f a strong draft. Oil having no ash or refuse, when prop- erly burned, requires much less space for combustion for the reason that, being a liquid, and the compound of gases that are highly inflammable when united in proper proportions, it gives off heat with the utmost rapidity, and at the point of ignition is all ready for consumption. The changes required to burn oil in a coal furnace may be made at a nominal cost, so that even in this respect no additional expense is necessary for a change for the better. 8th. Three barrels of oil, each of 42 gallons, equal and slightly exceed the heating capacity of one ton of coal. The oil weighs 913.5 pounds, and may be purchased and delivered in tank cars at any point in the United States at a very low figure. It should be remembered that oil need not be shoveled from the cars to the furnace, it needs no stoking nor poking, it leaves neither cinders nor ashes to be carted away, and it makes no smoke. With an oil furnace, one man may attend to a dozen boilers without any further assistance. 9th. The fact of being able to produce with oil a perfectly clear, white fire, free from ashes, smoke, dust and soot, which can be kept under control and regulated to any degree of heat required, makes its use invaluable in electric plants, in the manufacture of glass, steel, crockery, stoneware, sewer pipe, brick, lime, and in fact almost any business where such a fire is required." c. w. o. In November, 1894, the Baldwin Locomotive Works, of Philadelphia, equipped an engine for burning fuel oil and obtained the results stated below: TESTS OF OIL FUEL ON LOCOMOTIVE. DATE, 1894. Weight of train, approximate, lbs Number of cars Length of run, miles Time of run Running time Average steam pressure, lbs . Oil consumption, total lbs.... Total gallons Per hour Per square foot of grate Per square foot of grate per hour Per square foot of heating surface Per square foot of heating surface per hour, Water evaporated: total lbs Total from and at 212° F Per hour Per hour from and at 212° F Per lb. of oil Per lb. of oil from and at 212° F.* Per square foot of heating surface Per square foot of heating surface per hour, Per square foot of heating surface per hour from and at 212*' F No. I. November 13. 1,308,160 25 and 20 89.7 h. m. s. 6 27 00 5 14 48 6,637 905 lbs. 1,003.2 237 38.3 3.13 0.49 70,933 85,622 10,998 13,280 10.69 12.90 83.47 5 19 No. 2. November 18. 1,216,120 30 54.9 h. m. s. 2 56 41 2 23 26 171 3,200.7 lbs! ' 1,086.9 114.32 38.82 34,151.7 41,465.1 14,082.2 10.67 12.95 16.12 5.48 6.64 No. 3. November 25. 1,480,640 26 52.3 h. m. s. 3 20 2 48 9 170 3,703 Ibsr" 1,110.9 132.25 39.68 39,169.2 46,291.6 13,887.5 10.58 12.50 18.48 5.54 6.55 ♦Without deducting the steam consumed for vaporizing the oil, or the entrainment. — 36 — The report on the experiments points out that oil has several advantages over coal: 1, no smoke if the firing is properly done; 2, no sparks; 3, no terminal labor in cleaning fires, hauling away ashes and loading coal, which labor is said to amount sometimes to 50 cents per ton of coal consumed ; 4, the engine is always ready for service; 5, the fire is always clean and there is no danger of its being torn up by a heavy exhaust or by the engine slipping. Tests of the oil used showed 84 gravity, 140 flash and 190 fire. In conclusion, it is stated that to determine the value of oil, it is necessary to know the evaporative power of the boiler for each pound of fuel burned, which depends greatly upon the ratio of heating surface to grate area, and the volume consumed in a given time. These conditions do not seem to affect the consumption of oil, the evaporation being about the same per pound of oil for all rates of combustion, it being impossible to consume the oil without a proper supply of air, and, as no smoke is made, no unconsumed fuel escapes from the smokestack, as is the case with soft coal. The fol- lowing formula is given for obtaining the value of oil, as compared with coal, as a locomotive fuel, the result being the price per gallon at which oil will be the equivalent of coal. In this formula the cost of both oil and coal must be the cost delivered on the engine, and not the purchasing price: BXIO. 7X7 A = 2,000XC A^ price per gallon at which oil will be equivalent of coal; B = cost of coal per ton, plus the cost of handling ( say 50 cents per ton ) ; C = evaporative power of coal. From a lecture at the Naval War College, Newport, R, I., delivered by P. A. Engineer John R. Edwards, U. S. N., in August, 1895, we quote the following: With reference to the use of liquid fuel on locomotives, it is interesting to refer to the results obtained in England by Mr. James Holden, Locomotive Superintendent of the Great Eastern Railway, by the process invented and adopted by him. On the locomotive using liquid fuel there is an absence of constant and laborious firing; the requisite pressure of steam is easily obtained by an almost imperceptible movement of the injector valve ; there is an absence of smoke, and a great uniformity of pressure. In the inaugural address of the President of the Society of Engineers, in February, 1894, he gave a description of these locomotives and their working cost. He stated that an express engine using 35.4 pounds of coal per mile, consumed under similar circumstances 11.8 pounds of coal and 10.5 pounds of liquid fuel, or a total of 22.3 pounds of fuel. The advantages of the Holden system are summed up as follows: 1st. With an ordinary grate, steam can be easily raised without work- ing the injector. 2d. Fuel can be interchanged according to the state of the market. 3d. With a thin coal fire, oil can be shut off at will without running the risk of chilling the fire box. 4th. When standing, the coal fire will maintain steam. For several years a number of locomotive engines on the Great Eastern Railway have used liquid fuel, and one of these engines is recorded to have — 37 — traveled 47,000 miles without a single failure or accident. But the great diiticulty in extending the use of liquid fuel in England is the impossibility of obtaining a sufficient supply at a low cost, otherwise it would be very generally used, considering the great calorific effect and the practical advantages of its application. It has been very recently stated that since the introduction in the naval ships of liquid fuel, the cost in Italy has increased one hundred and fifty per cent (150 per cent). One of the highest officials of the Pennsylvania Railroad asserted that the great cost attending its use was a bar to its introduction in the loco- motives of that road. On the other hand, there are some places where it can be secured more cheaply than coal. The question of cost, therefore, depends upon location. A great writer upon this subject has said: "We must look for the best results from petroleum, both economically and technically, in those uses where the improved product of the manufactured article more than counter- balances .the difference in price of the two kinds of fuel." CHIEF ENGINEER SOLIANI'S MONOGRAPH ON LIQUID FUEL. Undoubtedly one of the best articles that has been published on this subject is the paper of Chief Engineer Soliani of the Italian Navy, which was read at the International Engineering Congress. He starts in with the various kinds of petroleum used, gives the chemical composition, what its actual calorific value as fuel is, and then goes on to tell about the experi- ments in Russia, where it was first used on vessels in the Volga region and on the Caspian Sea. He then gives us the pulverizing process adopted by Mr. Urquhardt, and then brings us down to to-day's actual modern experi- ence in the Italian Navy. A careful study of this paper shows : 1st. That the only form of liquid fuel which is absolutely safe for use on board of ship is what is known as petroleum refuse, which is a thick viscous fluid of about the consistency of tar or very thick molasses. This has to be sprayed or pulverized, either by jets of air or steam, for use in the furnaces. 2d. The pulverizers form the principal element in the whole arrange- ment for burning liquid fuel, and many kinds have been used or tried, or simply patented. The Russian pulverizers are all worked by steam, and they appear to be the best, because a pulverizer using steam may be worked well with air, or any other suitable gaseous fluid with little or no alteration. 3d. Where pulverizers are not used a compressor for forcing the air is employed. Its great weight and space occupied forms a very serious ob- jection to the compressor. 4th. That the use of liquid fuel by the Russians is almost confined to the Volga region and the Caspian Sea. There the wood is scarce and costly and also very bulky. Coal is extremely expensive. One very remarkable fact in connection with the use of liquid fuel on Russian vessels is that the difficulty with marine boilers of making up the waste of steam entailed by — 38 — the pulverizers does not exist for the steamers runninjj; along the Volga River. It is lessened, in case of the sea steamers, by the fact that the great bulk of the Caspian trade is from Baku and other ports south to As- trakhan, where fresh water is available in abundance, and can be stored by the steamers both for outward and homeward passages. 5th. Italy, on account of its position and of its deficiency of coal, was naturally interested in the matter. And that country, which even our naval experts have, in years past, mistakenly reported as having adopted this fuel for its war vessels, confines the practice to a few torpedo boats. For their large vessels they do not contemplate the regular use of liquid fuel. Pulverizers, however, are fitted in order that they may be held in readiness for the same object as forced draft. 6th. The system of mixing petroleum spray with the coal seems to be on the increase in the French and Italian navies, and furnishes a ready means of rapidly increasing the steam pressure and speed, above that of the natural draft. 7th. That the measure of success in the burning of liquid fuel will depend upon the efficiency and durability of the pulverizer. Less than three years ago the Italians believed that they had solved this question for naval purposes by the invention of the Curriberti atomizer. They are now rather doubtful about this sprinkler satisfying all their wants. The French, who are following them more closely than any other nation, are about to use their own pulverizers. There is no one who has made a more protracted and scientific inves- tigation of its capabilities than Mr. Isherwood, and this is the result of his observations on liquid fuel as a combustible for naval purposes. In sum- marizing the work of the Experimental Board, of which he was president, he writes: "The experiments in question embrace those made with Col. Foote's apparatus at the Charleston Navy Yard, and those made with other appa- ratus on different boilers in the New York Navy Yard, all of them, I believe, of considerable value, but never reported in full with the exception of one made about ten years ago, and which is now on the files of the Bureau of Steam Engineering. In every case the patentees abandoned the trials before they were completed, owing to the failure of their apparatus. "The liquid oil has, in all cases, to be transformed into oil gas before it can be burned. This transformation can be made by the direct applica- tion externally of heat to the liquid, but the temperature of the oil on the vaporizing surface is higher than the temperature required to de- compose it, the result being deposition of solid carbon in the form of coke which soon fills the vaporizing vessels and renders them useless. This coke is frequently so hard that cold chisels can scarcely detach it, and if thrown into a fire even in small fragments, it burns with excessive slow- ness, like graphite. Whenever the vaporizing vessel is subjected to a high temperature like that of a boiler furnace, the decomposition of the oil and deposition of coke go rapidly on, so that in the course of a few hours any vessel of practical size is filled by it. All apparatus exposed to anything like furnace or flame temperature will inevitably fail from these causes in the future as they have in the past. To make trials with such devices will — 39 — merely serve to confirm this fact. Tlie smaller the vaporization vessel, and the higher the temperature to which it is exposed, the more quickly will it fail." INSTALLATION OF THE SYSTEM AT THE CHICAGO EXPOSITION. At the World's Fair at Chicago the boilers which furnished the steam for driving the machinery were all fed with crude oil. The conditions there were, of course, quite different from what would prevail aboard ship, but they were all in favor of a more successful burning of the liquid fuel. Lake Michigan with its supply of fresh water was near. There was no question of either weights or space occupied to be taken into consideration. The seven representative boiler firms which were pitted against each other sent excellent men to look out for their respective plants. The piping was ar- ranged in the most efficient manner, it not being necessary to make extra bends or angles in order that it would clear a hatch or opening, as might occur on board ship. And yet an official report says, "The quantity of pe- troleum used for firing the main boiler plant at the World's Columbian Ex- position amounted to upwards of 31,000 tons, and the work done is stated to have totalled 32,316,000 horse power hours. This makes the consump- tion of oil about 2.1 pounds per horse power hour." This report would tend to dispose of some of the claims of the thermal efficiency of liquid fuel. Is it possible that the commercial article is not so rich in hydrogen as that furnished for experimental purposes? From time to time we hear of the success attained by one of the Italian cruisers on a short run with this fuel. A careful investigation invariably shows, that when oil was used in connection with coal, the speed over that of natural draft was increased. There is not one single instance on record where the burning of liquid fuel, either alone or in combination with coal, developed the speed of horse power that was secured with coal under forced draft. For the past year, the Austrians have been experimenting with it. It is said that for every pound of residuum they were able to burn, seven - tenths of a pound of water in the form of steam was required to spray it. They have not yet been convinced of its merits for naval purposes, for not a single boat in the Austrian service has yet been fitted permanently with atomizers for burning this fuel. A careful reading of the professional papers in regard to the success of the French with this combustible furnishes one with such information as the following: "The question is altogether in a state of tentative experi- ment, and the fuel will have to be tried in different boilers and under se- vere conditions before adoption in large vessels." Of another vessel it is written: "The results are said to be good, but not definite." Concerning three torpedo boats it is written: "The experiments have been more or less successful." Capt. A. M. Hunt, formerly of the U. S. N., read an exhaustive paper before the Technical Society of the Pacific Coast, October 5th, 1894, on the results obtained from oil at the Mid-Winter Fair, from which the following extracts are taken : A certain amount of eye training is necessary to judge whether or not the oil is being burned so as to give the maximum heating effect.. With — 41 — proper manipulation of the burner, it being of proper design, and a careful regulation of the air, an almost flameless combustion can be obtained. The furnace should never be filled with an opaque, luminous flame, although many so-called practical oil men claim that such a combustion will give the best results as regards evaporation. The best results at the Fair were always obtained by so manipulating the burner, with the air full on, as to get a blue, Bunsen- burner- like flame, and then shutting off steam and air until a tinge of luminosity began to show, chasing through the furnace in waves. Under such conditions the carbon in the oil is being entirely consumed, and the air supply is being limited just to the point necessary for its consumption. Luminosity indicates the presence of unconsumed carbon, and consequent failure to obtain the full heating effect. After the furnace once becomes thoroughly heated there should be absolutely no evidence of smoke issuing from the chimney. The flame must not be allowed to impinge directly against the iron of a boiler. Overheating of the metal is apt to be the result. If a solid particle or drop of the oil strikes the comparatively cold metal the volatile matter is driven off and a carbon deposit left, which, becoming incandescent, and being in direct contact with the iron, burns it. At the Mid- Winter Fair there was a chance to determine the efficiency of oil as fuel, and the results of several of the tests conducted by Mr. E. C. Meier, assistant in charge of the boiler plant, and the author, are appended. In these tests both the feed water and the oil were measured by Worthington meters, and while meter tests are always regarded with great suspicion by engineers, these tests were so conducted as to be quite reliable. Before any tests were made the feed water meter was thoroughly cali- brated by weighing the water passed through it. At first it was found im- possible to get concordant results from different sets of weighings, especially when the temperature of the feed water was high. A pressure gauge was finally placed on the boiler side of the meter, and the discharge valve pass- ing water into the weighing barrels, set so as to maintain on the meter the ordinary boiler pressure, and the pump run at a speed which furnished feed water at the rate required for the boilers under test. It was found, after so doing, that the results of different sets of calibrations did not vary more than two-tenths of a pound per cubic foot registered. This was as close as the limit of accuracy of the scales. The oil meter was calibrated in, the same manner. This meter was provided with small vents to enable any gas which might collect at the top of meter chambers to be removed. Great care was taken to avoid any chance for errors. The blow lines were blanked, and feed valves so ar- ranged that no feed water could pass into boilers not in use. The thermometers and steam gauges used were corrected by standards. The only tests for dryness of the steam were made with an ordinary barrel calorimeter, such as Thurston describes, and the results showed the steam to be practically dry. The average result of all the tests made was 14.2 pounds of water evaporated from and at 212 degrees Fahrenheit per pound of oil, and the highest evaporation of any test is 15.13 pounds to one. It is a very common thing to hear oil men say that they have obtained — 42 — an evaporation of 17 and even 18 pounds of water per pound of oil, and you will find recorded the results of tests showing such evaporations, at- tested by all the details of columns of figures and calculations. There is suspicion that the oil used in such tests must have been thinned down with liquified hydrogen, or that the experimenter deceived himself, willfully or otherwise. The theoretical evaporation of oil is about 20.7 pounds to one. An evaporation of 18 to one would indicate a boiler efficiency of about 87 per cent, and assuming a furnace temperature of 2,400 degrees Fahrenheit, the temperature of the issuing gases would be 312 degrees. If the temper- ature of the issuing gases was 450 degrees, as would be more probable, the furnace temperature would be 3,461 degrees, rather too high for comfort. The results of certain tests made by the Edison Light and Power Com- pany, of San Francisco, Cal., were as follows: Evaporation with California oil 13.1 pounds to 1 " " Peru oil 12.1 " to 1 " White Ash coal 6.68 " to 1 The California oil used weighed 320 pounds to the barrel. The Peru oil used weighed 294 pounds to the barrel. 1 pound of California oil = 1.96 pounds of coar. . 1 pound of Peru oil = 1.81 pounds of coal. Accepting the results at the Mid -Winter Fair, an evaporation of 15 to 1 can be obtained with oil, using the Heine boilers. In January, 1895, a series of tests were made with crude oil on Heine boilers at the Harrison Street station of the Chicago Edison Company, with the following average results: Size of boiler 500 Lbs. of water per lb. oil from and at 212" 14.57 H. P. developed 593 Per cent, over rating 18.6 For fuel purposes two kinds of oil are used, crude petroleum, usually from Lima, O., and residuum after distilling off the lighter oils. The Lima crude petroleum oil comes to this (St, Louis) market in tank cars holding 6000 gallons. The price is 1.8 cents per gallon, to which must be added $5.00 per car for switching, etc. Even under favorable conditions, there- fore, as to location of boiler plant, the cost of this oil delivered to the boiler will be at least 2 cents per gallon. A gallon of this oil weighs 6.9 lbs. The theoretical heat value of this oil is about 20,000 heats units, equivalent to a theoretical evaporation of 20.7 lbs. of water. Assuming an efficiency of 80 per cent., the evaporation in practice would be 16.56 lbs. of water per pound of oil. The cost of evaporating 1000 lbs. of water would therefore be 17.54 cents. With a bituminous coal giving an evaporation in practice of 5 lbs. of water per pound of coal and costing ^1.25 per ton, the same work could be done for 12.5 cents, a difference in favor of the coal of 40.32 per cent. It will be observed also that the conaitions assumed in this calculation are especially favorable to the oil. The fuel oil or residuum weighs about 7.3 lbs. per gallon, and has a calorific power of 16,880, or a theoretical evaporation of 17.47 lbs. water — 43 — per pound of oil. At 3 cents a gallon and under the conditions assumed above the cost of evaporating 1000 lbs. of water would be 29.28 cents or 134 per cent, more than when using the coal. W. B. P. From these varying statements it is clear that local conditions must de- cide when liquid fuel can be used to advantage. — F. i. at the World's Col- umbian Exposition at Chicago, more than 25,000 H. P. of boilers are bemg run by fuel oil piped there from Lima, O. Aside from the saving in dust, noise, soot and ashes — made apparent by the white uniforms of the stokers and the white boiler fronts — it would be an impossibility to bring in coal and carry off ashes for this huge plant without seriously interfering with the passenger traffic. It would require eighty cars for coal and twenty for ashes daily. E. D. M. 300 H. P. Heine Boiler being moved. FUEL GAS. Gaseous Fuel has so many apparent practical advantages over any other form of fuel, that it may be properly regarded as the ideal fuel. Near Pitts- burgh, and in some favored districts of hidiana, Natural Gas has been found in such quantities that — for some years at least — immense manufacturing in- dustries have been based on it. Manufacturers who have once realized its advantages are loth to surrender them and would gladly welcome some kind of artificial gas to take its place — if this can be made cheap enough to com- pete with the local coal, hiventors have been prolific of processes and de- vices to fill this demand. As there are certain fixed and well defined conditions on which the fuel, value of such gases depends, we give below extracts from papers on the subject by well known experts, which will enable the careful engineer to es- timate in each particular case pretty closely whether gas may be economi- cally substituted for coal. — 44 — Mr. Emerso)i McMillin, in October, 1887, made an exhaustive investi- gation of the subject of fuel gas from which we extract the following : "The relative calorific value of the various gases now in use for heat- ing and for illumination have been frec]uently published, yet, in the discus- sion of this subject we cannot well avoid a reproduction of some of the figures. " Notwithstanding the fact that tables of this character have been so often published, we are all more or less confused occasionally by seeing statements made that make the comparison totally different from our pre- conceived ideas as to their relative calorific values. " This confusion occurs from the fact that at one time we see the com- parison of the gases made by weight, and at another time the comparison is made by volume. We present here the comparison made both by weight and by volume, and shall use natural gas as the unit of value in both com- parisons : Table No. 21. Relative Values. By Weight. By Volume. Natural gas 1,000 1,000 Coal gas 949 666 Water gas 292 292 Producer gas 76.5 130 *' The water gas rated in the above table — as you will understand — is the gas obtained in the decomposition of steam by incandescent carbon, and does not attempt to fix the calorific value of illuminating water gas, which may be carbureted so as to exceed, when compared by volume, the value of coal gas. Table no. 22. Composition of Gases. Natural Gas. Hydrogen 2.18 Marsh gas 92.60 Carbonic oxide 0.50 defiant gas 0.31 Carbonic acid 0.26 Nitrogen 3.61 Oxygen 0.34 Water vapor 0.00 Sulphydric acid 0.20 VOLUME. Coal Gas. Water Gas. Producer Gas 46.00 45.00 6.00 40.00 2.00 3.00 6.00 45.00 23.50 4.00 0.00 0.00 0.50 4.00 ' 1.50 1.50 2.00 65.00 0.50 0.50 0.00 1.50 1.50 1.00 100 00 100.00 100.00 100.00 — 45 — Table no. 23. Composition of Gases. Natural Gas. Hydrogen 0.268 Marsh gas 90.383 Carbonic oxide 0.857 defiant gas 0.531 Carbonic acid 0.700 Nitrogen 6.178 Oxygen 0.666 Water vapor 000 Sulphydric acid 0.417 WEIGHT. Coal Gas. Water Ga.s. Producer Gas. 8.21 5.431 0.458 57.20 1.931 1.831 15.02 76.041 25.095 10.01 0.000 0.000 1.97 10.622 2.517 3.75 3.380 69.413 1.43 0.965 0.000 2.41 1.630 0.686 100.000 100.000 100.000 100.000 " Some explanations of these analyses are necessary. The natural gas is that of Findlay, O. The coal gas is probably an average sample of coal gas, purified for use as an illuminant. The water gas is that of a sample of gas made for heating, and consequently not purified, hence the larger per cent, of CO2 that it contains. "Since calculating the tables used in this paper, I am satisfied that the sample of water gas is not an average one. The CO is too high, and H is too low. Were proper corrections made in this respect, it would increase the value in heat units of a pound, but not materially change the value when volume is considered, and as that is the way in which gases are sold, the tables will not be recalculated. " The producer gas is that of an average sample of the Pennsylvania Steel Works, made from anthracite, and is not of so high grade as would be that made from soft coal. "The natural gas excels, as shown in Table 21, because of the large per cent, of marsh gas. In no other form, in the gases mentioned, do we get so much hydrogen in a given volume of gas. " It is the large per cent, of hydrogen in the coal gas that makes it so nearly equivalent to the natural gas in a given weight, but much of the hy- drogen in coal gas being free, makes it fall far short of natural gas in calorific value per unit of volume. "A further comparison of the value of the several gases named may be made by showing the quantity of water that would be evaporated by 1000 feet of each kind of gas, allowing an excess of 20 per cent, of air, and permitting the resultant gases to escape at a temperature of 500 degrees. This sort of comparison probably has more practical value than either of the others that have been previously given. We will assume that the air for combustion is entering at a temperature of 60 degrees. Table No. 24. Water Evaporation. Natural Gas. Coal Gas. Water Gas. Producer Gas Cubic feet gas 1000 1000 1000 1000 Pounds water 893 591 262 115 — 47 — '■' The theoretical temperature that may be produced by these several gases does not differ greatly as between the three first-named. The pro- ducer gas falls about 25 per cent, below the others, giving a temperature of only 3441° F. " Water gas leads in this respect, with a temperature of 4850°. "A comparison of the resultant products of combustion also shoWs water gas to possess merit over either natural or coal gas, when the combustion of equal quantities — say 1000 feet — is considered. An excess of 20 per cent, of air is calculated in the following table : Table No. 25. Resultant Gases of Combustion. Natural Coal Water Producer Quantity— 1000 ft. Gas. Gas Gas. Gas. Weight of gas before combustion, lbs 45.60 32.00 45.60 77.50 Steam 94.25 69.718 25.104 6.92 Carbonic acid 119.59 68.586 61.754 36.45 Sulphuric acid 0.36 -_- Nitrogen 664.96 427.222 170.958 126.57 Total weight after combustion 879.16 565.526 257.816 169.94 Pounds oxygen for combination 167.46 107.961 43.149 19.67 " You will observe, by the following table, that, with the exception of producer gas, each kind gives off nearly one pound of waste gases for each pound of water evaporated. This quantity includes 20 per cent, excess of air; Table No. 26. Weights of Water Evaporated and Resultant Gases. Natural Coal Water Producer Gas. Gas. Gas. Gas. Weight of water evaporated 893.25 591.000 262.000 115.100 Weight of gases after combustion --879. 16 665.526 257.816 169.945 " The vitiation of the atmosphere per unit of value in water evaporation is practically the same in water gas as in natural gas. " However, the excess of oxygen does no harm, and the steam and nitrogen can not be regarded as very objectional products. The gas that robs the air permanently of the most oxygen, and produces the greatest quantity of carbonic acid per unit of work, must be classed as the most objectionable from a sanitary standpoint. Table No. 27. Oxygen Absorbed and Carbonic Acid Produced. In Combustion. Natural Coal Water Producer Gas. Gas. Gas. Gas. Pounds of oxygen absorbed per 100 lbs. water evaporated 18.75 18.27 16.47 17.96 Pounds of CO2 produced per 100 lbs. water evaporated 13.40 11.60 23.57 31.70 Oxygen absorbed plus CO2 produced 32.15 29.87 40.04 49.66 " Here, then, it is shown that if pollution by carbonic acid and the impoverishment by the absorption of oxygen are equally deleterious to the atmosphere, coal gas stands at the head as being the least objectionable." Mr. McMillin then goes into an elaborate calculation of a mixture of gases, which would combine the good qualities of the three artificial gases compared, which he finds to be "in per cent., coal gas 20.35, water gas 32.17, producer gas 47.48." — 48 — After calculating the cost of such gas, he proceeds : "Here we may note some features, that to my mind are interesting; that is, the cost of various gases per 1,000,000 units of heat which they are theoretically capable of producing. " In working out these figures I put wages, repairs and incidentals and the cost of the ton of good gas coal at ^2.00, and a ton of hard coal or coke at the same price, and the quantities of production as follows: Coal gas from soft coal, 10,000 feet ; water gas from hard coal, 40,000 feet; and pro- ducer gas, 150,000 feet. TABLE No. 28. Cost per 1,000,000 Units of Heat. Coal gas 734,976 units, costing 20.00 cents = 27.21 cents per mill. Water gas 322,346 units, costing 10.88 cents = 33.75 cents per mill. Producer gas---117,000 units, costing 2.58 cents = 22.05 cents per mill. Our mixture---323,115 units, costing 7.88 cents = 24.39 cents per mill. "Thus it will be seen that after all coal gas costs but 11.6 per cent, more per unit of heat than the mixture that we have worked out, while water gas, per unit of heat, costs 38.38 per cent, more than the mixed product." After a discussion of methods of delivery and the various uses for the fuel gas, he concludes : "The demand for fuel gas, like the demand for electric light, has come to stay. It will not down. Scientific investigators, as well as the public, insist that there ought to be, and must be, a change in the mode of domestic and industrial heating. Our present systems are not in keeping with the progress of the nineteenth century." Professor D. S. Jacobus — Oct., 1888 — says: "It is proposed to give an estimate of the cost at which carbureted and uncarbureted water gas will have to be sold in order to compete successfully for steam boiler use with anthracite coal. " The following are analyses of the gas direct from the generator, and of the same after it has been carbureted for illuminating purposes : TABLE NO. 29. Analyses of Water Gas. Percent by Volumes. 1. II. Uncarbureted. Carbureted. Nitrogen 4.69 2.5 Carbonic acid 3.47 .3 Etliyiene .0 12.5 Oxygen .0 .2 Benzole vapor .0 1.5 Carbonic oxide 36.80 29.0 Marshgas 2.16 24.0 Hydrogen 52.88 30.0 100.00 100.00 — 49 — "Experiments were made to verify the ratio between the heats of com- bustion of the gas before and after being carbureted, by determining the time and quantity of gas required to evaporate a given weight of water con- tained in an open vessel, heating by means of a gas stove. The burner of the stove used for burning the carbureted gas caused air to be mingled with the gas before the latter was burned, thus producing a colorless flame. For the uncarbureted gas, the burner was of the Argand pattern, and the air was not mingled with the gas before it was burned. The results of the tests are given in the following table : TABLE NO. 30. GAS Uncarbureted Uncarbureted Carbureted-- Carbureted-- Carbureted ^- Lbs. B O VI £^ O't- £§■ 3 3 O" M ,^ o 0) u , ^ X ^< ^H TO :7= D ^t X §u £X CJ ^ X" -p < l-Tl ^-J t-^ x: ■^ -J -M U < ^ C/5 Ti ci; a. Cu 3 cr m " Where carbonate of lime exists, sal-ammoniac may be used as a pre- ventive of incrustation, a double decomposition occuring, resulting in the production of ammonium carbonate and calcium chloride — both of which are soluble, and the first of which is volatile. The bicarbonate may be in part precipitated before use by heating to the boiling-point, and thus breaking up the salt and precipitating the insoluble carbonate. Solutions of caustic lime and metallic zinc act in the same manner. Waters containing tannic acid and the acid juices of oak, sumach, logwood, hemlock, and other woods, are sometimes employed, but are apt to injure the iron of the boiler, as may acetic or other acid contained in the various saccharine matters often intro- duced into the boiler to prevent scale, and which also make the lime-sulphate scale more troublesome than when clean. Organic matters should never be used. " The sulphate scale is sometimes attacked by the carbonate of soda, the products being a soluble sodium sulphate and a pulverulent insoluble calcium carbonate, which settles to the bottom like other sediments and is easily washed off the heating-surfaces. Barium chloride acts similarly, producing barium sulphate and calcium chloride. All the alkalies are used at times to reduce incrustations of calcium sulphate, as is pure crude petroleum, the tannate of soda, and other chemicals. "The effect of incrustation, and of deposits of various kinds, is to enormously reduce the conducting power of heating-surfaces ; so much so, that the power, as well as ^he economic efficiency of a boiler, may become very greatly reduced below that for which it is rated, and the supply of steam furnished by it may become wholly inadequate to the requirements of the case. " It is estimated that a sixteenth of an inch (0.16 cm.) thickness of hard * scale ' on the heating-surface of a boiler will caui>e a waste of nearly one- eighth its efficiency, and the waste increases as the square of its thickness. The boilers of steam vessels are peculiarly liable to injury from this cause where using salt water, and the introduction of the surface-condenser has been thus brought about as a remedy. Land boilers are subject to incrusta- tion by the carbonate and other salts of lime, and by the deposit of sand or mud mechanically suspended in the feed-water. " It has been estimated that the annual cost of operation of locomotives in limestone districts is increased $750 by deposits of scale." We give below an extract from an interesting paper on the " Impurities of Water," contributed by Messrs. Hunt and Clapp, to the transactions of the American Institute of Mining Engineers, for 1888. Commercial Analyses. By far the most common commercial analysis of water is made to deter- mine its fitness for making steam. Water containing more than five parts per hundred thousand of free sulphuric or nitric acid is liable to cause serious corrosion, not only of the metal of the boiler itself, but of the pipes, cylin- ders, pistons, and valves with which the steam comes in contact. Sulphuric acid is the only one of these acids liable to be present in the water from — 57 — natural sources ; it being often produced in the water of the coal and iron districts, by the oxidation of iron pyrites to sulphate of iron, which, being soluble, is lixiviated from the earth strata, and carried into the strean?-. The presence of organic matter taken up by the water in its after-course, reduc- ing the iron and lining the bottom of the stream with red oxide of iron, and leaving a considerable proportion of the sulphuric acid free in the water. This is a troublesome feature with the water necessarily used in many of the iron districts of this country. The sulphuric acid may come from other natural chemical reactions than the one described above. Muriatic and nitric acids, as well as often sulphuric acid, may be conveyed into water through the refuse of various kinds of manufacturing establishments discharged into it. The large total residue in water used for making steam causes the inte- rior linings of the boilers to become coated, clogs their action, and often pro- duces a dangerous hard scale, which prevents the cooling action of the water from protecting the metal against burning. Lime and magnesia bicarbonates in water lose their excess of carbonic acid on boiling, and often, especially when the water contains sulphuric acid, produce, with the other solid residues constantly being formed by the evap- oration, a very hard and insoluble scale. A larger amount than 100 parts per 100,000 of total solid residue will ordinarily cause troublesome scale, and should condemn the water for use in steam boilers, unless a better supply cannot be obtained. The following is a tabulated form of the causes of trouble with water for steam purposes, and the proposed remedies, given by Prof. L. M. Norton, in his lecture on " Industrial Chemistry." Brief Statement of Causes of Incrustation. 1. Deposition of suspended matter. 2. Deposition of dissolved salts from concentration. 3. Deposition of carbonates of lime and magnesia by boiling off car- bonic acid, which holds them in solution. 4. Deposition of sulphates of lime, because sulphate of lime is but slightly soluble in cold water, less soluble in hot water, insoluble above 140'' Centigrade. (284 degrees Fahrenheit.) 5. Deposition of magnesia, because magnesium salts decompose at high temperature. 6. Deposition of lime soap, iron soap, etc., formed by saponification of grease. Various Means of Preventing Incrustation. 1. Filtration. 2. Blowing off. 3. Use of internal collecting apparatus or devices for directing the cir- culation. 4. Heating feed water. 5. Chemical or other treatment of water in boiler. 6. Introduction of zinc into boiler. 7. Chemical treatment of water outside of boiler. — 58 — Tabular View. Troublesome Substance. Sediment, mud, clay, etc. Readily soluble salts. Bicarbonates of lime, magnesia, iron. Sulphate of lime. Chloride and sulphate of magne- sium. Carbonate of soda in large amounts. Acid (in mine waters). Dissolved carbonic acid and ox- ygen. '/'rouble. Incrustation. Incrustation. Incrustation. Incrustation. Corrosion. Priming. Corrosion. Corrosion. Grease (from condensed water). Corrosion. Organic matter (sewage). Priming. Organic matter. Corrosion. Remedy or Pallintion. Filtration. Blowing off. Blowing off. Addition of can!* lime, or magna- f Heating feed, j tic soda, I sia, etc. ( Addition of carbonate of soda, 1 barium chloride. / Addition of carbonate of soda, 1 e:c. / Addition of barium cliloride. \ etc. Alkali. / Heating feed. Addition of caus- 1 tic soda, slacked lime, etc. {Slacked lime and filtering. Car- bonate of soda. Substituji mineral oil. / Precipitate with alum or ferric 1 chloride and filter. Ditto. The mineral matters causing the most troublesome boiler-scales are b' carbonates and sulphates of lime and magnesia, oxides of iron and alumina, and silica. We present here a table showing the amount and nature of im- purities in feed water in different sections of the United States. (Table 33.) Note. The mud drum of the Heine Boiler, surrounded as it is, by water at a temperature of about 350° F., forms a sort of live steam purifier in which a large part of the scale forming salts are precipitated. It is largely on this account that the Heine Boiler is able to work satisfactorily with the most impure waters, where other boilers, lacking the mud-drum-purifier, fail of success altogether. This has bee-i practically demonstrated on many occasions. Probably no "tougher" water is encountered by boiler users anywhere, than in Columbus, Ohio. Heine Boilers sup- planted flue boilers there, that were struggling in vain against scale. The success of the Heine Boiler with this water was a most unqualified one. The L. Hoster Brewing Co. and the Columbus Electric Light and Power Co. both have large plants of Heine Boilers, and we think will cheerfully testify to the superiority of the Heine Boiler in this respect. It is not claimed that NO scale will form in the Heine Boiler when operated with scale producing water. It is only those boilers which have no particular reputation for good service, those boilers that are guaranteed (?) to do anything and everything, that run scaleless on bad water. Eternal vigilance is the price of many things besides liberty and constant watchfulness is necessary if scale is to be avoided in any boiler. But common, every day experience has shown that the conditions which aid in the prevention of scale in boilers are more perfectly pro- vided for in the Heine than in any other type. Oil or grease often causes as much trouble in boilers as scale or mud, and is much more difficult to remove, as it cannot be " blown off." It re- quires especial care where a part or the whole of the feed water comes from condensers or from heating coils where exhaust steam is used. We reprint a warning given by the oldest boiler insurance company in the United States. — 59 — Table No. 33. Table of Water Analyses. Grains per U. S. Gallon, 231 Cubic Inches. WHERE FROM. Buffalo, N. Y., Lake Erie Pittsburgh, Allegheny River Pittsburgh, Monongahela River- - Milwaukee, Wisconsin River Galveston, Texas, 1 Columbus, Ohio Washington, D. C, citysupply-- Baltimore, Md., city supply Sioux City, la., city supply Los Angeles, Cal., 1 Bay City, Michigan, Bay Bay City, Michigan, River Cincinnati, Ohio River Watertown, Conn Ft. Wayne, Ind Wilmington, Del Galveston, Texas, 2 Wichita, Kansas Los Angeles, Cal., 2 St. Louis, Mo., well water Pittsburgh, Pa., artesian well Springfield, 111., 1 Springfield, 111., 2 Hillsboro, 111 Pueblo, Colo Long Island City, L. I Mississippi River, above Missouri River Mississippi River, below mouth of Missouri River Mississippi River at St. Louis W. W Missouri River above mouth 5.66 0.37 1.06 6.23 13.68 20.76 2.87 2.77 19.76 10.] 2 8.47 4.84 3.88 1.47 8.78 10.04 21.79 14.14 3.72 27.04 23.45 12.99 5.47 14.56 4.32 4.0 8.24 10.64 9.64 10.07 Hi i" 1>2" 2" 2K" 3" 4" 5 10 15 20 25 30 35 40 45 50 218 436 653 872 1090 122^ 245 367J 490 612J 735 857* 980 1102J 78^^ 157 235J 314 392J 451 549J 628 706^ 785 1177^ 54^ 109 163J 218 272.J 327 381J 436 490J 545 817J 1090 30J 61 911 122 152^ 183 213J 244 274.^ 305 457J 610 762J 915 1067^ 1220 19^ 38 58J 78 97^ 117 136i 156 175J 195 292i 380 487J 585 682^ 780 13i 27 54 67J 81 94J 108 12U 135 202* 270 337J 405 472^ 540 15^ 23 30§ 38^ 46 53| 61i 69 76| 75 100 115 153^ 1911 230 125 150 175 268i 306| 200 Table No. 36. Table Giving Loss in Pressure Due to Friction, in Pounds per Sq. In., for Pipe 100 Ft. Long. By G. A. Ellis, C. E. Gallons discharg- adpermin. %•• 1" IK" \%" 2" 2i'o" 3" 4" 5 3.3 13.0 28.7 50.4 78.0 0.84 3.16 6.98 12.3 19.0 27.5 37.0 48.0 0.31 1.05 2.38 4.07 6.40 9.15 12.4 16.1 20.2 24.9 56.1 0.12 0.47 0.97 1.66 2.62 3.75 5.05 6.52 8.15 10.0 22.4 39.0 10 0.12 15 20 0.42 25 30 0.21 0.10 35 40 1.60 45 50 2.44 5.32 9.46 14.9 21.2 28.1 37.5 0.81 1.80 3.20 4.89 7.0 9.46 12.47 0.35 0.74 1.31 1.99 2,85 3.85 5.02 0.09 75 1 1 100 , 0.33 125 150 175 200 1 _..^ . 1 1 0.69 1 1.22 li 1 i — 65 — Loss of Head Due to Bends. Bends produce a loss of head in the flow of water in pipes. Weisbach gives the following formula for this loss : H = f — where H = loss of head in feet, f = coefficient of friction, v 2g ' = velocity of flow in feet per second, g = 32.2. As the loss of head or pressure is in most cases more conveniently stated in pounds per square inch, we may change this formula by multiplying by 0.433, which is the equivalent in pounds per square inch for one foot head. If P = loss in pressure in pounds per square inch, F = coefficient of friction. P = F ^^, v being the same as before. From this formula has been calculated the following table of values for F, corresponding to various exterior angles, A. TABLE No. 37. A = F = 20° 0.020 40° 0.060 45° 0.079 60° 80° 0.158,0.320 90° 0.426 100° 0.546 110° 0.674 120° 0.806 130° 0.934 This applies to such short bends as are found in ordinary fittings, such as 90° and 45° Ells, Tees, etc. A globe valve will produce a loss about equal to two 90° bends, a straightway valve about equal to one 45° bend. To use the above formula Jind the speed p. second, bei7ig one-sixtieth of that found in Table No. ^5 / square this speed, and divide the result by 64..^; multiply the quotient by the tabular value of P corresponding- to the angle of the tiwn, A. For instance a 400 H. P. battery of boilers is to be fed through a 2" pipe. Allowing for fluctuations we figure 40 gallons per minute, making 244 feet per minute speed, equal to a velocity of 4.06 feet per second. Suppose our pipe is in all 75 feet long ; we have from Table No. 36, for 40 gallons per minute, 1.60 pounds loss; for 75 feet we have only 75 percent, of this = 1.20 pounds. Suppose we have 6 right angled ells, each giving F = 0.426. We have then 4.06X4.06 = 16.48; divide this by 64.4 = 0.256. Multiply this by F = 0.426 pounds, and as there are six ells, multiply again by 6, and we have 6x0.426x0.256 = 0.654. The total friction in the pipe is therefore 1.20+0.654 = 1.854 pounds per square inch. If the boiler pressure is 100 pounds and the water level in the boiler is 8 feet higher than the pump suction level, we have first 8x0.433 = 3.464 pounds. The total pressure on the pump plunger then is 100+3.464+1.854 = 105.32 pounds per square inch. If in place of six right angled ells we had used three 45° ells, they would have cost us only 3x0.079 = 0.237 pounds ; 0.237x0.256 = 0.061. The total friction head would have been 1.20+0.061=1.261 and the total pressure on the plunger 100+3 = 464+1.261=104.73 pounds per square inch, a saving over the other plan of nearly 0.6 pounds. . To be accurate, we ought to add a certain head in either case " to pro- duce the velocity." But this is very small, being for velocities of : 2; 3; 4; 5; 6; 8; 10; 12 and 18 feet per sec. 0.027; 0.061; 0.108; 0.168; 0.244; 0.433; 0.672; 0.970 and 2.18 lbs. per sq. in. Our results should therefore have been increased by about 0.11 lbs. 66 — ^^.:u>»if*y^J»| ''"'^^x "-'CJr .Mm ^*a.*'- > -A Foresters' Temple. Headquarters of Independent Order of Foresters, TORONTO, ONT., CANADA. Contains 240 H. P. of Heine Boilers. It is usual, however, to use larger pipes and thus to materially reduce the frictional losses. Rating Boilers by Feed Water. The rating of boilers has, since the Centennial in 1876, been generally- based on 30 pounds feed water per hour per H. P. This is a fair average for good non-condensing engines working under about 70 to 100 pounds pressure. But different pressures and different rates of expansion change the requirements for feed-water. The following table, No. 38, gives Prof. R. H. Thurston's estimate of the steam consumption for the best classes oj engines in common use, when of moderate size and in good order: TABLE No. 3S. Weights of Feed Water and of Steam. Non-condensing Engines. — R. H. T. Steam Pressure. Lbs. per H . p. PER HOU ?.— Ratio of Expansion. Atmos- pheres. Lbs. per sq. in. 2 3 4 5 7 10 3 45 40 39 40 40 42 45 4 60 35 34 36 36 38 40 5 75 30 28 27 26 30 32 6 90 28 27 26 25 27 29 7 105 26 25 24 23 25 27 8 120 25 24 23 22 22 21 10 150 24 23 22 21 20 20 Condensing Engines. 2 30 30 28 28 30 35 40 3 45 28 27 27 26 28 32 4 60 27 26 25 24 25 27 5 75 26 25 25 23 22 24 6 90 26 24 24 22 21 20 8 120 25 23 23 22 21 20 10 150 25 23 22 21 20 19 Small engines having greater proportional losses in friction, in leaks, in radiation, etc., and besides receiving generally less care in construction and running than larger ones, require more feed-water (or steam) per hour. Table No. 39 gives Mr. R. H, Duel's estimate for such engines. — 68 — Table No. 39. Feed-Water Required by Small Engines. Pounds of Water per Poun ds of Water per Pressure ot Steam Effective Horse-power Pressure of Steam £ffect Ive Horse-power in Boiler, by Gauge. per Hour. in Boiler, by Gauge. pe r Hour. 10 118 60 75 15 111 70 71 20 105 80 G8 25 100 90 65 30 9r> 100 63 40 84 120 61 50 79 150 58 Boiler Room Alleghany Traction Co. Plant, PITTSBURGH, PA. 500 H. P. Heine Boilers. Heating Feed-Water. Feed-water as it comes from wells or hydrants has ordinarily a tempera- ture of from 35° in winter to from 60° to 70° in summer. Much fuel can be saved by heating this water by the exhaust steam, whose heat would otherwise be wasted. Until quite recently, only non- condensing engines utilized feed-water heaters ; but lately they have been introduced with success between the cylinder and the air pump in condensing engines. The saving in fuel due to heating feed-water is given in Table No. 40. — 69 — If) {/) :3 O C O o -»— > E CD -4—1 CO I CD (L> bc .£ '-t— ' DC ho C "> (id (D bJD 03 -t— ' C CD U ^> (U 0^ CO 05 CM o O 00 CO (M CD CD (X) (M 00 (X) CO GO 00 CO CO 00 o CO CO CO CO CO CO (M 00 CO 04 (M CO 00 CO CM CO CM 00 co' CO CO CO CO CO CO 00 05 o CO CO o CD 00 (M d 00 t- ^ 00 CM C71 CO CO !>• 00 00 CO 00 00 o o (M CO 00 CO o 90 CO CO 00 q CO CO CD CD 1>- co CO Gi O CD O (M o oo o o o (7i 00 1—1 CO 00 o 00 C<1 (M CO Ci 1>^ 00 CM CD CO CO o CO 1—1 00 o O •M CO CO 05 o CO CM CM 00 CO o 00 CO OS CM 00 00 1— 1 1—1 1—1 1—1 CO CO 1—1 CO 1— ( CM 1—1 CM 1—1 1—1 1—1 1— 1 1—1 o UO (M (M 00 CO o 1—1 iM CO CO 1 — 1 CO 00 CO GO 1— 1 1—1 1—1 CO 1— 1 oo 1— 1 CO 1—1 (M 1—1 1—1 1—1 T— 1 1—1 o 1—1 o 1—1 CI o CO CO CO 05 CM CO '^ -* '^ ■^ CO C-1 1—1 o OO CD CO CO -=tl o CO CM 00 ^ o CO CM 00 CO Oi LO Oi Oi Oi CO CO t^ t^ t- CD CO LO LO ^ ^ iO CO CO CD r- CO CD LO CO CM o CO LO CM Oi >o 1— ( l^ CO o LO ■^ t- CO cs ^ q CD LO lO ■* ■* TJH CO o OS CO o CO CO GO o CO CD CM GO CM o o GO LO LO 1—1 1— ( 00 t- t- CD CD CD LO LO ^ '^ ^ CO CO CM CM CO CO c CO CD 1— ( CM o 00 00 CO CO T-l 1—1 00 CO LO CM 1—1 00 t- CD CD CD LO LO ^ T^ CO CO CO CM CM 1—1 00 CO LO CO lO CO CM o lO o LO CD CM CM CO 1^ CO o Ci CO LO LO LO Tti '^l CO CO CO CM CM 1— 1 1—1 o CO LO C<) 1—1 1—1 O CO CO LO o CM CD 1—1 CO o CO 00 LO o o LO LO Ttl -*l CO CO CO CM cq 1—1 1—1 o o o o LO o LO o LO o LO o LO o LO LO CO CO t^ t-- 00 GO Oi Ol o — 70 STEAM. When water is heated in an open vessel its temperature rises until it reaches 212° (at sea level); if more heat is added a portion of the water changes from a liquid form to a vapor called steam. If the process is carried on in a closed vessel the pressure within the same rises on account of the expansive force of the steam. The water then will rise to a higher temper- ature with each increment of pressure before it begins to boil and form steam. For the distinction between "sensible" and "latent" heat see p. 7. The following table No. 41, giving the properties of saturated steam, is adapted from Prof. Peabody's well known tables. The first column gives the actual pressure in pounds per square inch above the atmosphere. Column two gives the temperature in degrees Fahrenheit for the cor- responding pressure. Columns three and four give the heat, in heat units, of steam and water, respectively, from 32° F. Column five gives the heat of vaporization for the corresponding pres- sure, and is the difference between columns three and four. Columns six and seven give the weight of one cubic foot in pounds and the volume of one pound in cubic feet, of saturated steam. Column eight gives the approximate weight of one cubic foot of water for the corresponding weight and temperature and is calculated from Prof. Rankin's approximate formula : D 2 Dn To + 461 500 + 500 To + 461 where D = required density. Do = max. density = 62.425 lbs. To = given temperature in degrees F. — 71 Column nine gives tlie factor of equivalent evaporation from and at 212° F., assuming feed to be 212° in each case. For the factor of evaporation for any temperature of feed, add 0.00104 to the given factor for each degree dif- ference in temperature between feed and 212°. For complete table of factors of evaporation, see page 152. The horse-power of a boiler is obtained by dividing the equivalent evaporation from and at 212° by 30.978. This is on the basis of feed from 212° to steam at 70 pounds pressure. On the basis of feed from 100° to steam at 70 lbs., divide the equivalent evaporation by 34.485. TABLE No. 41. Table of the Properties of Saturated Steam. From Peabody's Tables. c • — c tv. 3— ' « u 3 J! a Q c *j o I-; Heat Units in Liquid § from 32° F. bo c o 1 • o ^ >*= := ■ M C o c ■ai£ 3 u c o a! 3.y > 3 u °« >*" . 3 U, 212.00 1146.6 965.8 0.03760 26.60 59.76 (Fo"»»i») 59.64(o»>»'"-»e^) 1.0000 10 239.36 1154.9 208.4 946.5 0.06128 16.32 59.04 1.0086 20 258.68 1160.8 227.9 932.9 0.08439 11.85 58.50 1.0147 30 273.87 1165.5 243.2 922.3 0.1070 9.347 58.07 1.0196 40 286.54 1169.3 255.9 913.4 0.1292 7.736 57.69 1.0235 50 297.46 1172.6 266.9 905.7 0.1512 6.612 57.32 1.0269 55 302.42 1174.2 271.9 902.3 0.1621 6.169 57.22 1.0286 60 307.10 1175.6 276.6 899.0 0.1729 5.784 57.08 1.0300 65 311.54 1176.9 281.1 895.8 0.1837 5.443 56.95 1.0314 70 315.77 1178.2 285.6 892.7 0.1945 5.142 56.82 1.0327 75 319.80 1179.5 289.8 889.8 0.2052 4.873 56.69 1.0341 80 323.66 1180.6 293.8 886.9 0.2159 4.633 56.59 1.0352 85 327.36 1181.8 297.7 884.2 0.2265 4.415 56.47 1.0365 90 330.92 1182.8 301.5 881.5 0.2371 4.218 56.36 1.0375 95 334.35 1183.9 305.0 879.0 0.2477 4.037 56.25 1.0386 100 337.66 1184.9 308.5 876.5 0.2583 3.872 56.18 1.0397 105 340.86 1185.9 311.8 874.1 0.2689 3.720 56.07 1.0407 110 343.95 1186.8 315.0 871.8 0.2794 3.580 55.97 1.0417 115 346.94 1187.7 318.2 869.6 0.2898 3.452 55.87 1.0426 120 349.85 1188.6 321.2 867.4 0.3003 3.330 55.77 1.0435 125 352.68 1189.5 324.2 865.3 0.3107 3.219 55.69 1.0444 130 355.43 1190.3 327.0 863.3 0.3212 3.113 55.58 1.0452 135 358.10 1191.1 329.8 861.3 0.3315 3.017 55.52 1.0461 140 360.70 1191.9 332.5 859.4 0.3420 2.924 55.44 1.0469 145 363.25 1192.8 335.2 857.5 0.3524 2.838 55.36 1.0478 160 365.73 1193.5 337.8 855.7 0.3629 2.756 55.29 1.0486 155 368.62 1194.3 340 3 853.9 0.3731 2.681 55.22 1.0494 160 370.51 1195.0 342.8 852.1 0.3835 2.608 55.15 1.0500 165 372.83 1195.7 345.2 850.4 0.3939 2.539 55.07 1.0508 170 375.09 1196.3 347.6 848.7 0.4043 2.474 54.99 1.0514 175 377.31 1197.0 349.9 847.1 0.4147 2.412 54.93 1.0522 180 379.48 1197.7 352.2 845.4 0.4251 2.353 54.86 1.0529 185 381.60 1198.3 354.4 843.9 0.4353 2.297 , 54.79 1.0535 190 383.70 1199.0 356.6 842.3 0.4455 2.244 54.73 1.0542 195 385.75 1199.6 358.8 840.8 0.4559 2.193 54.66 1.0549 200 387.76 1200.2 360.9 839.2 0.4663 2.145 54.60 1.0555 325 397.36 1203.1 370.9 832.2 0.5179 1.930 54.27 1.0585 250 406.07 1205.8 380.1 825.7 0.5699 1.755 54.03 1.0613 275 414.22 1208.3 3S8.5 819.8 0.621 1.609 53.77 1.0639 300 421.83 1210.6 396.5 814.1 0.674 " 1.483 53.54 1.0666 — 72 — The Betz Building, PHILADELPHIA, PA., Contains 500 H, P. Heine Boilers, Of the Motion of Steam. The flow of steam of a greater pressure into an atmosphere of a less pressure, increases as the difference of pressure is increased, until the external pressure becomes only 58 per cent of the absolute pressure in the boiler. The flow of steam is neither increased nor diminished by the fall of the external pressure below 58 per cent, or about fths of the inside pressure, even to the extent of a perfect vacuum. In flowing through a nozzle of the best form, the steam expands to the external pressure, and to the volume due to this pressure, so long as it is not less than 58 per cent of the internal pressure. For an external pressure of 58 per cent, and for lower percentages, the ratio of expansion is 1 to 1,624. The following table. No. 42, is selected from Mr. Brownlee's data exemplifying the rates of discharge, under a constant internal pressure, into various external pressures: Table No. 42. Outflow of Steam ; From a Given Initial Pressure into Various Lower Pressures. Absolute Initial Pressure in Boiler, 75 Lbs. per Square Inch. D. K. C. Absolute Pressure in Boiler in Lbs. per Square Inch. External Pressure in Lbs. per Square Inch. Ratio of Expansion in Nozzle. Velocity of Outflow at Con- stant Density. Actual Velocity of Outflow, Expanded. Discharge per Square Inch of Orifice per Minute. Lbs. Lbs. Ratio. R. per Sec. Ft. per Sec. Lbs. 75 74 1.012 227.5 230. 16.68 75 72 1.037 386.7 401. 28.35 75 70 1.063 490. 521. 35.93 75 65 1.136 660. 749. 48.38 75 61.62 1.198 736. 876. 53.97 75 60 1.219 765. 933. 56.12 75 50 1.434 873. 1252. 64. 75 45 1.575 890. 1401. 65.24 75 43.46 (58%) 1.624 890.6 1446.5 65.3 75 15 1.624 890.6 1446.5 65.3 75 1.624 890.6 1446.5 65.3 When, on the contrary, steam of varying initial pressure is discharged into the atmosphere — pressures of which the atmospheric pressure is not more than 58 per cent — the velocity of outflow at constant density, that is, supposing the initial density to be maintained, is given by the formula — V = 3.5953 VT (1) where V = the velocity of outflow in feet per minute, as for steam of the initial density, h = the height in feet of a column of steam of the given abso- lute initial pressure of uniform density, the weight of which is equal to the pressure on the unit of base. The following table is calculated from this formula : — 74 — Table no. 4:!. Outflow of Steam into the Atmosphere. D. K. c. Absoljte initial External pres- Velocity of out- Actual velocity Discharge per pressure in lbs. per sq. in. sure in lbs. per sq. in. sion in nozzle. Ratio. flow at con- stant density. of outflow, e.\- panded. sq. in of ori- fice per inin. Lbs. Lbs. Ft. per sec. Ft. per sec. Lbs. 25.37 14.7 1.624 863 1401 22.81 30 14.7 1.624 867 1408 26.84 40 14.7 1.624 874 1419 35.18 45 14.7 1.624 877 1424 39.78 50 14.7 1.624 880 1429 44.06 60 14.7 1.624 885 1437 52.59 70 14.7 1.624 889 1444 61.07 75 14.7 1.624 891 1447 65.30 90 14.7 1.624 895 1454 77.94 100 14.7 1.624 898 1459 86.34 115 14.7 1.624 902 1466 98.76 135 14.7 1.624 906 1472 115.61 155 14.7 1.624 910 1478 132.21 165 14.7 1.624 912 1481 140.46 215 14.7 1.624 919 1493 181.58 The Economic Value of Dry Steam. Saturated steam is defined as steam of the maximum pressure and density due to its temperature. It is steam in its normal condition, being both at the condensing and the generating point. It is formed thus in a well- designed boiler, and any heat added would evaporate more water, while heat taken away would condense some of the steam. In badly-proportioned boilers, however, we find water entrained in the steam in the form of a fine mist. This is caused by imperfect arrangements for separating the steam from the water ; by a liberating surface either too small or too near the hot metal ; by a cramped or low steam-space; or by more heating surface than the water-space or circulation warrants. It is only during the last decade that the attention of steam users generally has been bent on getting dry steam, i.e., saturated steam containing but a small percentage of entrained water. Formerly, with long stroke and slow speed engines, and when cylinder condensation was understood but by a few experts, this entrainment was rarely measured. In Mr. D. K. Clark's celebrated Manual for Mechanical Engineers (1877), which contains the record and careful analysis of many notable boiler tests, entrainment is not even mentioned. Most of the high results of ancient tests which are paraded in advertisements are therefore open to the suspicion that they may have been obtained by delivering " soda water " in place of steam. Since calorimeter tests have become common, entrainments up to 6 and 10 per cent, have been found in boilers apparently giving high economy. As early as 1860, Chief Engineer Isherwood, of the U. S. Navy, began investigating the economic losses due to moisture in the cylinder. Superheated steam was suggested as a remedy for cylinder condensation by Prof. Dixwell, of Boston, early in 1875, and Mr. Hirn, of Mulhouse, made extensive and successful experiments in this line in 1873 and 1875 (first published in 1877). Where good saturated steam induces such wasteful condensation in the cylinder, wet steam greatly increases the losses. For the water cools the internal surfaces of the cylinder more rapidly than steam of the same temperature, and this increases the cylinder condensation. Hence, economic reasons condemned wet steam, and finally close-coupled and nigh-speed engines protested against entrainment in the emphatic language of broken valves and blown out cylinder heads. Marine boilers are called upon for a maximum of work in a minimum of space, and are therefore more liable to entrain water ; this was especially the case with the low-pressures in use before 1880. We therefore find super- heated steam resorted to in the navy at an early day. Exhaustive experiments made by Mr. Isherwood early in the sixties show large gains in economy by superheating, and thus illustrate the losses due to water in the steam. We choose only two examples in which the boiler pressure and the rate of expansion are alike ; the economy found is therefore clearly du o. 3 (/3 i5 ^ H 66. 76 35.5° F. 6.34 124.6 34 None. 3.62 149.5 27 " 2.81 190.7 36 i( 3.66 217.0 40 " 3.65 165.0 101 (( 6.83 138.7 105 " 5.57 167.4 105 (( 7.39 135.8 104 (( 6.55 160.4 1(3 i( 6.64 141.8 103 " 5.23 418.3 35 (( 4.69 142.4 60 150°F. 3.75 134.6 54 None. 3.75 111.6 56 85°F. 5.84 106.3 65 None. 5.84 101.8 33 li 6.85 46.2 51 i( 11.59 27.8 48 " 14.73 118.4 36 u 11.35 96.3 90.6 " 7.68 72.9 89.7 It 7.15 78.0 78.2 tl 9.49 69.4 89.0 " 8.25 217.6 66.2 " 5.12 201.1 67.6 " 3.17 204.7 45.1 " 3.47 88.7 24.5 " 1.76 96.5 25.2 It 1.75 185.8 53.2 It 3.83 171.8 53.5 It 4.01 249.5 79.2 It 5.41 283.1 82.3 It 5.19 Pounds Water p. H. P. p. hour. i^ c 3 c 3 w IB C •Og 24.69 16.76 18.69 14.23 16.70 16.67 21.49 15.83 21.02 15.26 20.80 14.51 16.42 18.14 14.20 14.42 22.06 17.62 21.44 17.19 16.15 15.48 18.08 18.71 18.44 18.02 20.79 27.66 29.27 19^24 18.27 16.95 16.88 <^ 25.81 20.72 21.38 18.82 20.08 20.37 23.07 19.15 23.68 19.22 24.61 17.4 17.2 22.41 16.16 19.93 22.94 22.32 32.72 22.62 21.72 23.34 27.09 30 32 20.24 26.53 28.09 42.27 37.34 25.93 21.86 23.80 21.12 Differ'ce. Per Cent. 4.5% 19.2% 13.0% 24.4% 16.9% 18.2% 6.8% 17.3% 11.2% 20.6% 15.4% 20.0% 4.4% 19.1% 12.1% 27.6% 4.0% 26.6% 52.6% 31.6% 34.5% 50.7% 49.8% 62.0% 9.8% 47.2% 35.1% 52.8% 20.8% 34.7% 19.6^ 40.5% 25.1% — 77 — C C/5 T3 OJ 'o CQ .s -^m X o We see then that a calculation of water consumption from indicator cards may be anywhere from 4 per cent, to 62 per cent, out of the way. We note further that superheating may counteract on the average all but 7 per cent, of the loss by moisture ; careful lagging and good boilers may reduce it to 11.2 per cent, in the best of non-condensing engines ; steam jackets in condensing engines may limit it to an average of 22.5 per cent., while in unjacketed condensing engines we may expect an average of 36.8 per cent. Here again the land boilers show their advantage over the marine types. The average loss in steam jacketed land engines is 19.46 per cent, against 26.6 per cent, for the same type of marine engines ; without jackets the land practice shows 21 per cent, loss against 46.1 per cent, for marine. It is evident that this discrepancy is in the boilers, and not in the engines, since marine engines are even more carefully built than land engines. In specifying horizontal tubular or return tubular boilers for their work, careful engineers insist that the steam shall contain not more than 2 per cent, (sometimes 3 per cent.) of entrained water. This is considered good work for that type of boiler, and ample heating surface, and large liberating area and steam space are necessary to attain it. Well designed water tube boilers give much better results. Several well authenticated tests of Heine Safety Boilers record entrainments as low as 1-8 of 1 per cent., and 1-2 of 1 per cent, when forcing 50 per cent, above rating, and from 1-12 of 1 per cent, entrainment to 1-7 of 1 per cent, super- heat at rating. Here then is a cnance for economy in the engine gained by the boiler in addition to its own economy in fuel. E. D. M. The Rating of Boilers. R. H. T. It is considered usually advisable to assume a set of practically attaina- ble conditions in average good practice, and to take the power so obtainable as the measure of the power of the boiler in commercial and engineering transactions. The unit generally assumed has been usually the weight of steam demanded per horse power per hour by a fairly good steam engine. This magnitude has been gradually decreasing from the earliest period of the history of the steam engine. In the time of Watt, one cubic foot of water per hour was thought fair ; at the middle of the present century, ten pounds of coal was a usual figure, and five pounds, commonly equivalent to about forty pounds of feed water evaporated, was allowed the best engines. After the introduction of the modern forms of engine, this last figure was reduced 25 per cent. , and the most recent improvements have still further lessened the consumption of fuel and of steam. By general consent the unit has now become thirty pounds of dry steam per horse power per hour, which repre- sents the performance of good non-condensing mill engines. Large engines, with condensers and compounded cylinders, will do still better. A committee of the American Society of Mechanical Engineers recommended thirty pounds as the unit of boiler power, and this is now generally accepted. They advised that the commercial horse power be taken as an evaporation of jo poiinds of water per hour from a feed water temperature of ioo° Fahreriheit — 79 — into steain at jo pounds gauge pressure, which may be considered to be equal to 34^ units of evaporation, that is, to 34^ pounds of water evaporated from a feed water temperature of 212° Fahrenheit into steam at the same tempera- ture. This standard is equal to 33,305 British thermal units per hour. It was the opinion of this committee that a boiler rated at any stated power should be capable of developing that power with easy firing, moder- ate draught, and ordinary fuel, while exhibiting good economy, and at least one-third more than its rated power to meet emergencies. Kansas City Water Works, KANSAS CITY, MO. Contains 8oo H. P. Heine Boilers. The Energy Stored in Steam Boilers. R. H. T. A steam boiler is not only an apparatus by means of which the potential energy of chemical affinity is rendered actual and available, but it is also a storage reservoir, or a magazine, in which a quantity of such energy is tem- porarily held; and this quantity, always enormous, is directly proportional to the weight of water and of steam which the boiler at the time contains. The energy of gunpowder is somewhat variable, but a cubic foot of heated water under a pressure of 60 or 70 lbs. per square inch has about the same energy as one pound of gunpowder. At a low red heat water has about 40 times this amount of energy. Following are presented the weight's of steam and of water contained in each of the more common forms of steam boilers, the total and relative amounts of energy confined in each under the usual condi- tions of working in every day practice, and their relative destructive power in case of explosion : — 80 — CO o so (/) o J O CD P r-h p CO 5' "5 ^ to p 5' O 131-K • r?^ -TO "xi _, • 'X. y 3: > 3 ^ T3^ ►« > < CI3 . p 2. 3 T) p' po O o o z UJ < in 'o in C 'a C/5 O H cDOiooioasf^iooo'Xiiocvoiooco _1 >-' < t «j CU OCTSCNCOt-^t^OiiO^O'^lO-^iOCrci o 1/2 0. OCM'^COCOCO^COCOo— 1 *^ -1 — ot^cx)ixiccic<]^'^i-ico(M--^t-r^co > o CO iZ TH'^00»0'*'^'*iO'*-^COCOiO»OCO _: ^Tfi^-i-iair-ioococoooi-icoiOCD ra T-lT-II-^t-GCCO^i-lt-CDCOCJ^it-iOCsJ :mum IT OI CTlO^ o t^coOooTH(M-^csiooa50iC:>Oi-(<:i:) aj lOi-HCDCMCMCslO-lCO-r-l'^ COCOtH coT-ico(rQTHait^a5Ci"^c<)i>-oo X I u jj u! -rHCO-^t^OOxO-rHC^GOCXl-^CDCDCOCO ^23 ^ ai-^0coOT-io < UJ Qi '5 OOCOC<]xOC. o 3^ t-coocx)THc^-^(>jooaio:iCiO-'-iC^Cs|C\ICTHCDt^C7i-CX)(M0(Mt^OiTHCiOCOCX)0-^^-i-l(MCOCJi-<*l o OOCO-^CO'^iCOTHiOCOCMOt^CDIr^CM > H CvICMCTiOOOJCMLOt^t-T-HCNiOCOCD O r^a0C-i^THCD>O(NaiC\|'^'T'O0i 'C0t^O05Ol>-C0O z *« -I— 1 1— 1 1— 1 (M ■■— 1 00Ot-TH(XiC<)l:-— lOC^t^^OOt- Q c Oi-^iO'TOOSO-^COCOOiT— ILO-rHCOt^ u E 3 O 0. i:Dcocot~cX)oo^^Tti:)OOOOOOOOoo •< OiOu^Otit^Oit^CDt^-^Oii— il>.Ot^ U (Mr^Oi>-Ot^c < 0) lOOfNOO'— .G0(MC0CMG0tH00>O rt Ot^C^OO'^iOiJOlr^OCOCMiOOTti ■< ^ CCiiO»OOiO-rH'*fMC^I-^iOT-icco>0'-H-i— iioOiOit^OiCOiCOOCO u. ■i-ICO(Xi(MCOOOOOiOO>00»OiOO f- oi •a ixir-TtHiO'Xioqioco'XicO'^t-CMT-iTH X ^ c i>-^oocCD^COCO(Mi-IC0i0i0>0x0i0i000000 'qDajaJBnb SJ3d Ocotot-c1t— IC^COCO 1—1 0) ^ lO »o < n i- (T tooooo-iooooq • •■nooo n rri (/> ■T-((r0 01CO(MCOCMi-lCOO(Mt^l^OO ^t/J I lO l>- T— ( tH , 1 1 1 1 1 . 1 1 1 U, ^ 1 1 , 1 1 1 1 1 ci c^ 1 1 1 1 1 !' 1 1 1 1 1 1 1 3 D ] 1 1 -^ -^ s-133 il,^ 1 1 1 1 c c ^ 43 CU CU a; UJ c ic-v^ojojcutu-r'rajcuxi-QXj .S£o.Soooo^r!-tlajcu+^-M-M «o>cr!yyyyoo^^rtrtcrs — ,, .-^ — " '-' ^ " 'o u.^.^:^,'^.:^ th" s"90W 120" MO" W 180" Fahrenheit. Ot— 1:^ Heal^lkn8iniired,inBifflshThennal liiir8,per8quareFoorof Surfeccper Hour. 84 — The tormuhi for the loss is Q =SxKx(^ — /o). K is the loss by transmission in B. T. U. per hour per square foot of outer surface, per degree F. difference in temperature on the two sides. ^the number of square feet of transmitting surface,/ the interior, ana 4 the exterior temperature in degrees Fahrenheit, of the air. The values of K are given in the following table* Table No. 4o A. R. W. For each square foot of brick wall of thickness : Thickness of brick wall= 4" 8" 12" 16" 20" 24" 28" 32" 36" 40" K= 0.68 0.46 0.32 0.26 0.23 0.20 0.174 O.lo 0.129 0.115 1 square foot, wooden beam construction, "1 as flooring, A'= 0.083 planked over, or ceiled : J as ceiling, A'= 0.104 1 square foot, fireproof construction, \ as flooring, K= 0.124 floored over : J as ceiling, A'= 0.145 1 square foot, single window K= 0.776 1 square foot, single skylight K= 1.118 1 square foot, double window A''= 0.518 1 square foot, double skylight K= 0.621 1 square foot, door K= 0.414 These coefficients are to be increased respectively, as follows: Ten per cent, where the exposure is a northerly one and winds are to be counted on as important factors. Ten per cent, when the building is heated during the daytime only, and the location of the building is not an exposed one. Thirty per cent, when the building is heated during the daytime only, and the location of the building is exposed. Fifty per cent, when the building is heated during the winter months intermittently, with long intervals (say days or weeks) of non-heating. In using this table it is necessary to know the conditions as to tempera- ture of adjoining buildings having the same party-wall and of the different stories, cellar, attic, etc., of the building to be heated. Then with the plans of the building at hand the total square feet of each kind of surface can be measured and the estimate rapidly made from the diagram, Table No. 48, as follows : Find the difference in temperatures t — h on the lower horizontal line ; run up the vertical line thus found until it intersects the diagonal line repre- senting the kind of surface ; follow the horizontal line to the left and read on the vertical scale the value of K (/ — /o). F. i., 70° required in the room, temperature of adjoining hallway being 10°. Find difference 60°. The division wall being 24" ; run up on the 60'' line to the diagonal for 24" wall, then follow the horizontal line to the left and you fmd 12 H. U. as the value of K (/ — /o). Suppose there is a door in the wall ; the 60° line strikes it midway between 24 and 26 on the vertical scale, hence we have 25 H. U. for every square foot of door. — 85 — For the amount of air which siiould be admitted to each room, Morin gives Table No. .-.o. Cubic feet of air required for ventilation per head per liour. Hospitals, ordinary maladies 2470 Hospitals, wounded, etc 3530 Hospitals, in times of epidemic 5300 Theatres 1585 Assembly rooms, prolonged sittings 2120 Prisons 1760 Workshops, ordinary 2120 Workshops, insalubrious conditions 3530 Barracks, day 1060, at night 1760 Infant schools 706 Adult schools 1410 Stables 7060 Having determined the total number of H. U. required for each room, the kind and quantity of the radiating surface is next to be determined. The character of the surfaces determines their efficiency. Mr. P. Kaeuffer, M. E., of Mayence, Germany, has made a number of careful experiments on radiating surfaces, the results of which, recalculated for American units, we give in Table no. 5i. Transmission of heat by radiating surfaces, per square foot per hour in B.T.U. Smooth vertical plane 406 Vertical plane with about 80% surface in ribs or corrugations 170 Smooth vertical pipe surface 480 Vertical tube with 67% of surface in corrugations 221 Horizontal smooth tube or pipe 369 Horizontal tube with 67% of surface in corrugations 185 Note, — This table is correct for steam of 15 to 22 pounds pressure ; for exhaust steam reduce in proportion to temperature, except for corrugated and ribbed surfaces, which lose very rapidly for low steam temperatures. For hot water, 50 per cent, of the tabular numbers are approximately correct. Approximately (for St. Louis conditions) 9 feet of 1" pipe with exhaust steam, or 6 feet of 1" pipe with 50 pounds steam, Mill heat 1000 cubic feet of air 70° per hour. French practice is about 1 square foot of radiating surface for 230 cubic feet of space for exhaust steam. This is about 13 feet run of 1" pipe for 1000 cubic feet of space. Mr. Wolff gives 250 H. U. per hour per square foot surface for ordinary bronzed cast iron radiators, and 400 H. U. for non-painted radiating surfaces, counting steam pressure from 3 to 5 pounds per square inch. (About 60% of these amounts for hot water heating.) When the total number of he a f units required are known the work of the boiler can be directly estimated from them ; bearing in mind that if the water condensed in the radiators is returned to the boiler at 212°, we have in each pound of exhaust steam 965.8 heat units available, in steam of 2 pounds, 5 pounds, or 10 pounds gauge pressure, we have 967.5 H. U., 969.7 H. U., or 974.1 H. U. respectively per pound of steam delivered to the system. — 87 — As we have seen by Table No. 51, the effectiveness of radiating sur- faces varies too much to make it the basis of the amount of boiler power required. Still, for rough approximations it is so used ; some experts esti- mate a square foot of boiler-heating surface for every 7 or 10 square feet of radiating surface ; some go as far as 1 to 15. Mr. Kaeuffer's estimates are for about 1 square foot of boiler H. S. for 6 square feet of the best and 18 square feet of the poorest radiating surface. (See Table 51.) In roughly estimating from the cubical contents of buildings, we must observe that small buildings, having proportionately more exposed wall and window sur- face per 1000 cubic feet of contents, require proportionately more boiler power. And as the amount of ventilation necessary depends on the nature of the use of the building, this also affects the amount of boiler power required. TABLE No. 52. Approximate Number of Cubic Feet which 1 H. P. in Boiler will Heat. Hospitals, exposition buildings, etc., with much window surface 6000 to 8000 Dwellings, stores, small shops, etc 8000 to 12000 Foundries, large workshops, etc 8000 to 16000 Theaters, schools, prisons, churches, etc 10000 to 18000 Armories, gymnasiums, etc 15000 to 25000 The remarks about increase in the value of K under Table No. 49 apply directly to increase in boiler power for similar conditions. Heating Liquids by Steam. Liquids may be heated by blowing the steam into them through a num- ber of small openings, or by passing the steam through a coil of pipe sub- merged in the liquid, or by passing the steam through an external casing. In the former case dilution results, and any impurities in the steam of course enter into and foul the liquid. The latter two methods are therefore more frequently adopted in practice. In heating water, it is found that the work done per unit of surface and temperature is greatly increased when boiling begins and evaporation takes place, even though the difference in temperature be less. In this connection the experiments of Thos. Craddock are interest- ing. A velocity of 3 feet per second of the water doubled the rate of trans- mission in still water; he found that this circulation became more valuable as the difference in temperatures became less. The following table by Mr. Thos. Box illustrates this point. When evaporation had set in and caused circulation^ the effectiveness of the surfaces was trebled^ although the difference of temperature was only one-third of that in the still water, an apparent nine-fold increase. Table no. 53. Table of Experiments on the Power of Steam Cased Vessels and Steam Pipes in Heating Water. Box. Temperature of the water heated. Teinp. of the Steam. Difference of Temperature of Steam and Water. Units per sq. ft. per hr. for 1'^ difference of temp. By Experiment. By Table. Kind of Heater Maxi- mum. Mean. Mini- mum. Units. Mean. Units. Mean. Deg. 65 GO 69 39 46 » Deg. 110 102^ 109>^ 212 212 Deg. 212 212 Deg. 212 212 212 274 274 274 250 Deg. Deg. 147 to 202 152 to 109 1. 143 to 1021^ 235 to 62 228 to 62 62 38 230 1 207 } 210 J 335 \ 315/ 974 \ 1020/ 216 325 997 r 216^ \ 210 I 221 J f 3251 I 333/ f 1000 \ 1 1000 J 216 329 1000 r Vertical tube. i Vertical tube. I Vertical tube, f Steam cased < vessel, i Worm. /Worm. I Worm. * *NoTK — These two results were evaporation of water already at 212° F., the preceding one showing that only about one-third as much heat was transmitted in heating still water. A remarkable fact was noted in some experiments in this line by Mr. B. G. Nichol, in 1875, namely, that a horizontal position of the pipe was more effective than a vertical one. This is the reverse of what is found in heating air. (Compare Table No. 51, Kaeuffer.) Safety Valves. It was formerly the custom to proportion the Safety Valves according to the heating surface. But as the performance per square foot of H. S. varies widely in different boilers (from 2 to 15 lbs. hourly evaporation), the wiser plan of giving the safety valves a fixed ratio to the grate area has been adopted. The United States Treasury Department, through its Board of Super- vising Inspectors of Steam Vessels has established the following rules: "Lever safety valves to be attached to marine boilers shall have an area of not less than one square inch to two sqtiare feet of grate surface in the boiler, and the seats of all such safety valves shall have an angle of inclina- tion of 45° to the center line of their axes. "The valves shall be so arranged that each boiler shall have one sepa- rate safety valve, unless the arrangement is such as to preclude the possibility of shutting off the communication of any boiler with the safety valve, or valves employed. This arrangement shall also apply to lock-up safety valves when they are employed. "Any spring-loaded safety valves constructed so as to give an increased lift by the operation of steam, after being raised from their seats, or any spring-loaded safety valve constructed in any other manner, or so as to give an effective area equal to that of the afore-mentioned spring-loaded safety valve, may be used in lieu of the common lever-weighted valves on all boilers on steam vessels, and all such spring-loaded safety valves shall be required to have an area of not less than one square inch to three square feet of grate surface of the boiler, and each spring-loaded safety valve shall 89 O i-, OQ o CQ 3: o Du X 8 be supplied with a lever tliat will raise tlie valve from its seat a distance of not less than that equal to one-eighth the diameter of the valve opening, and the seats of all such safety valves shall have an angle of inclination to the center line of their axis of 45\ But in no case shall any spring-loaded safety valve be used in lieu of the lever-weighted safety valve without h-^ving first been approved by the Board of Supervising Inspectors." This rule, so far as it applies to lever-weighted safety valves, is identical with the Board of Trade Rule of Great Britain. It has, however, the one defect that it takes no account of the pressure carried. And a safety valve of correct size for 50 lbs. pressure would be more than three times too large for 200 lbs. pressure, and may become a source of danger. The Philadelphia Boiler Law takes this into account and orders that the "least aggregate area of safety valve (being the least sectional area for the discharge of steam) to be placed upon all stationarj^ boilers with natural or chimney draft, may be expressed by the formula ^ _ 22.5 G P + 8.62 in which A is the area of combined safety valves in inches. G is area of grate in square feet. P is pressure of steam in pounds per square inch to be carried in the boiler above the atmosphere. The following table gives the results of the formula for one square foot of grate as applied to boilers used at different pressures. TABLE No. 54. Pressure per Square Inch. 10 1.21 20 0.79 30 0.58 40 50 0.46 0.38 60 0.33 70 0.29 80 0.25 90 0.23 100 1 110 0.21 19 120 0.17 150 0.142 175 0.123 Valve area in square inches, corresponding to one square foot of grate. Horse-Power and Steam Consumption of Pumping Engines. Multiply the number of million gallons pumped per 24 hours by the total head (including suction head), expressed either in feet or in pounds. This product multiplied by 0.176 if the head is stated in feet, or by 0.405 if the head is given in pounds, will be the horse-power of work done by the water end, or the horse-power of the water column. Thus f. i., a 15 million gallon engine v/ith 260 ft. total head does 15x260x0.176 = 686.4 horse-power; and a 15 million gallon engine raising water against a total pressure of 110 lbs. does 15x110x0.405 = 668.3 horse-power. It is the universal practice among engineers to express the economic efficiency of a pumping engine by what is called its "■ dicfy," i. e. the number of millions of foot pounds of work it will do for every hundred pounds of coal burned under the boilers. Generally specifications base the duty to be guaranteed on an assumed evaporation of 10:1 or state that for every 1000 lbs. of steam (measured by the boiler feed-water) such duty is to be given. Either method fails to define where the duty of the boiler ends and that of the engine begins, since neither states from what temperature of feed to what pressure of steam the boilers are to evaporate. By the established practice among mechanical engineers, boiler per- formances are compared as to economy on the basis of evaporation from and 91 at 212° F. In the absence of any specific statement the assumed evaporation of 10 to 1 would, therefore, be thus construed, and as this is about the best performance that can be safely counted on per pound of best coal, It virtually becomes the basis of calculation, A pumping engine of 100 million duty will require 19.8 lbs. feed-water per hour per horse-power of work in water column, based on an evaporation of 10 lbs. water per pound of coal from and at 212° F. Bui as pumping engines are constructed for steam pressures varying from 75 lbs. for high pressure single cylinder engines to 175 pounds for triple expansion ; and as the feed-water may be, say 100° F. the temperature of the hot well, or 212° F. from a good exhaust heater, the amount of feed- water required by the engine per horse-power per hour will vary according to these conditions. The higher the steam pressure the greater the amount of energy avail- able in each pound of steam. The lower the feed temperature the larger the proportion of the boiler's work which had to be expended in merely heating the water up to the boiling-point. On this basis the following table has been figured : Table No. 55. Showing Lbs. Feed-Water per Horse-power required by Pumping Engines per Hour. E. D. M. Duty. From Feed at 212" F. to Steam of : 5 lbs. 100 lbs. 125 lbs. 150 lbs. 175 lbs From Feed at 100° F. to Steam of: 75 lbs. 100 lbs. 125 lbs. 150 lbs. 175 lbs. Equivalent to Boiler Work in U. ofE..or Pounds from andat 212° F. 110 Mill, 100 Mill. 90 Mill. 80 Mill, 70 Mill, 60 Mill, 50 Mill, 17.37 19.11 21.23 23.90 27.30 31.85 38.22 17.30 19.03 21.14 23.80 27.19 31.71 38.06 17.23 18.95 21.06 23.70 27.07 31.58 37.90 17.16 18.87 20.97 23.60 26.96 31.45 37.74 17, 18, 20. 23, 26, 31, 37. 15.64 17.20 19.11 21.50 24.57 28.67 34.40 57 12 02 40 ,46 ,53 24 15.50 17.05 18.94 21.31 24.36 28.42 34.10 15.44 16.98 18.87 21.22 24.26 28.30 33.96 .38 ,92 ,80 ,15 ,17 ,20 ,84 18.00 19.80 22.00 24.75 28.29 33.00 39.60 Note. The horse-power is the H. P. of the water column. The evaporation is assumed at 10 lbs. water from and at 212° F. per lb. of coal. Economy in boilers is always stated in '' pounds of water evaporated from and at IVT F. per pound of fuel,'" designated as ''■Units of Evaporation.^^ (See Vol. VI, Transactions Am. Soc. M. E.— 1881). Unless a contract specifically provides otherwise the '■'assumed evapora- tion''' is to be so understood. The last vertical column of the table gives the equivalent work for the boiler in each case per horse-power of the water column ; in fact, all the figures in each horizontal line are exact equivalents of each other. Again, comparing the vertical columns with each other it is clear that an engine pro- — 92— vided with a first-class feed-water heater will save 11.1% over the same engine relying simply on its hot well. Given an assumed evaporation per pound of such coal as the guarantee is based on ; or the evaporation found by actual test of the boilers. Divide the figure in the last vertical column by such evaporation, and you have the number of pounds of the coal per horse-power in each case. E. D. M. Condensers. H. R. W. When steam expands in the cylinder of a steam engine, its pressure gradually reduces, and ultimately becomes so small that it cannot profitably be used for driving the piston. At this stage a time has arrived when the attenuated vapor should be disposed of by some method, so as not to exert any back pressure or resistance to the return of the piston. If there were no atmospheric pressure, exhausting into the open air would effect the desired object. But, as there is in reality a pressure of about 14.7 pounds per square inch, due to the weight of the super-incumbent atmosphere, it follows that steam in a non-condensing engine cannot economically be expanded be- low this pressure, and must eventually be exhausted against the atmos- phere, which exerts a back pressure to that extent. It is evident that if this back pressure be removed, the engine will not only be aided, by the exhausting side of the piston being relieved of a resis- tance of 14.7 pounds per square inch, but moreover, as the exhaust or release of the steam from the engine cylinder will be against no pressure, the steam can be expanded in the cylinder quite, or nearly, to absolute of pressure, and thus its full expansive power can be obtained. Contact, in a closed vessel, with a spray of cold water or with one side of a series of tubes, on the other side of which cold water is circulating, de- prives the steam of nearly all its latent heat, and condenses it. In either case the act of condensation is almost instantaneous. A change of state oc- curs, and the vapor steam is reduced to liquid water. As this water of con- densation only occupies about one sixteen-hundredths of the space filled by the steam from which it was formed, it follows that the remainder of the space is void or vacant, and no pressure exists. Now, the expanded steam from the engine is conducted into this empty or vacuous space, and, as it meets with no resistance, the very limit of its usefulness is reached. The vessel in which this condensation of steam takes place is the con- densing chamber. The cold water that produces the condensation is the in- jection water; and the heated water, on leaving the condenser is the dis- charge water. To make the action of the condensing apparatus continuous, the flow of the injection water, and the removal of the discharge water including the water from the liquifaction of the steam, must likewise be continuous. The vacuum in the condenser is not quite perfect, because the cold in- jection water is heated by the steam, and emits a vapor of a tension due to the temperature. When the temperature is no degrees Fahrenheit, the tension or pressure of the vapor will be represented by about 4" of mercury ; that is, when the mercury in the ordinary barometer stands at 30", a barom- eter with the space above the mercury communicating with the condenser, — 93 — Cape Town Tramways Co., Limited, CAPE TOWN, AFRICA. 900 H. P. of Heine Boilers. will stand at about 26". The imperfection of vacuum is not wholly tracea« ble to the vapor in the condenser, but also to the presence of air, a small quantity of which enters with the injection water and with the steam ; the larger part, however, comes through air leaks and faulty connections and badly packed stuffing boxes. The air would gradually accumulate until it destroyed the vacuum, if provision were not made to constantly withdraw itj, together with the heated water, by means of a pump. The amount of water required to thoroughly condense the steam from an engine is dependent upon two conditions : the total heat and volume of the steam, and the temperature of the injection water. The former repre- sents the work to be done, and the latter the value of the water by whose cooling agency the work of condensation of the steam is to be accomplished. Generally stated, with 26" vacuum, the injection water at ordinary tempera- ture, not exceeding 70 degrees Fahrenheit, from 20 to 30 times the quantity of water evaporated in the boilers will be required for the complete liquifac- tion of the exhaust steam. The efficiency of injection water decreases very rapidly as its temperature increases, and at 80 degrees and 90 degrees Fahrenheit, very much larger quantities are to be employed. Under the conditions of common temperature of water and a vacuum of 26" of mercury, the injection water necessary per H. P. developed by the engine, will be from li gallons per minute when the steam admission is for one-fourth of the stroke, up to 2 gallons per minute when the steam is carried three-fourths ol the stroke of the eng-ine. The power exerted by a steam engine during a single stroke of a piston, is due directly to the difference between the pressures on the opposite sides of the piston. Newton said, " all force is vis atergo;" — a push from be- hind. A vacuum does not in itself give power. It only effects a removal of resistance from the retreating side of the piston, and consequently adds just so much activeness to the other, or pushing side. The value of a vacuum of 26" of mercury to an engine, may be generally approximated by considering it to be equivalent to a net gain of 12 lbs. average pressure per square inch of piston area. It is obvious that this amount of power gained bears nearly the same ratio to the power developed by the engine when non-condensing, as 12 lbs. does to the mean effective, or average pressure of the steam in the cylinder. So, if the mean effective pressure is known, a close idea of the percentage of gain that will be derived by the use of a vacuum with a non- condensing engine, may be arrived at. By the use of Watt's formula, in which, A = Area of piston in square inches. V = Velocity of piston in feet per minute. M. E. P. = Mean effective pressure of the steam in pounds per square inch on the piston. AXVXM.E.P. „ p ■ 38000 = Horsepower. And by substituting 12 for M. E. P., the value of vacuum of 12 lbs. ex- pressed in horse power is found. Ax Vxl2 — ^ — ■= Horse power made available by vacuum. — 95 — Table of Mean Effective Pressures. The following graphical table will afford a ready and comprehensive means of ascertaining the mean effective pressure of steam in an engine cylinder when the initial steam pressure and point of cut-off, or the number of expansions of the steam, are known. It should be borne in mind that " absolute pressure" is calculated from the absolute vacuum of the barometer, while " gauge pressure " as indicated by the ordinary pressure gauge, begins with atmospheric pressure as its zero ; consequently "absolute pressure" is nearly 15 pounds greater than " gauge pressure." TABLE NO. 56. Mean Effective Pressures. NOi OF EXPANSIONS "[t^l '^|"|'-|^| "1 ^ °i ^ "^l "> ■i*| •* 1 "1 J POINTS OF CUT OFF ^0 ?5 20 is IB iV 12 10 1 s" 7 "g t i 9 8 '2" If 4F1JIl! 200 190 180 170 160 150 ^140 |l30 O 5120 qEioo K 90 z S ^' m *60 50 40 30 20 10 / / III/ / MEAN'eFF'ECTIVEPRESS^liRE IN POUNDS / / / // / / \ 10 SO 30/ 40/ 50/ 60 Ao/ 80 /if, /lOO /110 120 130 140 150 160 1^ 180 /igO/ZOn | A 1 ' , f i /- \i / / / / // ' / 1 ' / / / ' / / / / ^/ / \ / / 1 / J / / / / / < ^ / ' / ' r 1 1 / / y / / / / ' 1 / / 1 / 1 / / 1 / / / / / / / / 'i / / / / / 1 / / / / / ^ / 1 1 ' 1 r 1 1 / / / / / / // / r ' 1 / / 1 / / / / / // / / \ 1 1 / 1 / / 1 / / 1 / / // / / / , 1 1 / f / / / y /// ^ u -/ / / / / h / / / / / / / // / ^ , ' / t / / /' / A y /( 1 i i 1 1 1 1 1 1 1 1 1 1 i i 1 j 1 / 7 1 1 / / / / / A V / I / / 1 f / t / / /^ V / \ / / ' } / / / / A f/ / 1 ill 1 / / / / / ^/ / 1 1 1 1, t / / / / , /, / /j I // ij / / / / y y r / ^ ^/ i j 1 f ( 7 11 / 1 / ', f / / ^/ / 11 // y 11 / / / / / / ^ / III i 7 / / f / } / / / '^/ / nil h " / / / t */ / V/ / 1 ill 1 1 1 1 / 6 / / y ^ /]/// II 1 / t / / , fill h / f / '/ / '/ 1 / ' / ^ V \ 1 1 1 1 1 1 1 1 - 1 1 't ? i k V V. ^4^ 1 // y^ / ^' '/. t - m I '/ i 4 w w /// i f/_ W 120 60 40 30 25 20 17 15 13 12 11 10 PER CENT OF POWER GAINEC BY VACUUM (From Special Catalogue of The Worthington Condenser.) The left hand vertical column of figures gives the initial (absolute) steam pressure, and the upper horizontal row, the number of expansions that correspond to the several points of cut-off ; directly under this is a similar one of the mean effective pressures. 96 To determine the M. E. P. produced in an engine cylinder witii an initial pressure of 90 pounds steam (gauge pressure), cut-off at one-quarter stroke, expanded and finally exhausted into a vacuum ; add 15 to 90, and find 105 in the initial pressure column ; follow the horizontal line to the right until it intersects the oblique line which corresponds to ^ cut-off. Then read the M. E. P. from the row of figures directly above, which in this case is 63 pounds. If, as in a non-condensing engine, the steam is exhausted against atmos- pheric pressure, this 63 pounds M. E. P. should be reduced by 15 pounds, giving 48 pounds as the net result.* By glancing down and reading on the lower scale the figures directly under the 48 pounds M. E. P. on the upper row, will be seen the percentage of power that a vacuum will add to an engine using 90 pounds "gauge pressure " steam, cut-off at one-quarter stroke. Thus, in this instance, the value of the vacuum is found to be between 25 and 30 per cent of the power of the engine when running non-condensing. H. R. W. *NOTE. — In condensing engines it will be safer to deduct from 3 to 5 pounds for imperfect vacuum, etc., and in non-condensing engines 16 to 18 pounds in place of 15 for back pressure, etc. E. D. M. Minneapolis Industrial Exposition Building, Minneapolis, Minn., With Heine Boiler Plant of 1000 H. P. NOTE ON BOILER TESTS :— Table No. 57 gives the results of thirty-three tests made with various coals. To justly estimate the efticiency of the boiler from same, compare the heat values of the coals as given in Table 12. — 97 V. c ^ 01 V E Q.M- 6S> fcS> &S: l>Si 3EHS^^ ) ^ < ■no ^^^ ^ ^^^^^^^^ o o o >r o r>^*+- *+- *^- 4-1 "4— M— I 4— M-i •roooooooo •d 'H Jad "S 'H ■» 'bS coiratrairaT^Tfi^toiooTtikOiaieo^toio i-^ totco?-^go^coin^?tr~io to t- co t~ ■A}jDBdB3 O lO 00 t- t^ -* r-H ■padoiaA -ap AiiBnjDB 'd "H 00 lOlOt-fOt~t-OT— IClO-^-^OOC^ c5iot~-*iroOT-(aoiOTt— I ire ire I l-H t^ ^ rH ' •jnoij jad 'd 'H J3d I'^OD ^o sqi COCOOOT^-:tl-!^T>'CO^OJCO'OCOTtlC^CO CO COCOCOCOCOCOCICIOICOCOCOCO^CO ■jnotj J3d '8}bj3 •y 'bs J8d |B03 JO "sq-] CO ire ■* o CO CO ■qEIZ }B puB UIOJJ 'jnoq J3d 's 'H U ^s jsd -dBAS ja;BA\ jo 'sq-] oooicccit~OTt<-*ire-*^ire-*t~coireire -# ireirei-«oirecoTt#(NC^03000i 0503000300000000500005000 •paaj JO 'dtuax O O CO rH CO ' coootJhoooo ire i— lOO ooc^Oi— iirecooo30 (M— ICOCOCOi— I o o ire o o ireto ooocooocooire o ooi— lot^oicDOi— iirecoireco03iret~ CO i-HrHCO .— ICOCQi— I— itOiyii— ll— IrHi—l o o zz j:: £ ji: ^ ^i! S § S S a. Q- cl CL a. cl cl cu cl Qu Q. cl > > U TDTS — D D > QQmU; OJ p '-' — Ji — ' 3'5"5j ~ o j>cqOU. ^ i>^ ^ ^^ ^^ ^^ c c c c c , . . r^ r^ r- ^ r^ ^ —-< ' — ' >cr)- 1^ fc'j^.-^.^'a'a^'S'|f'§§§£x O c ZZ' xx^c3u:wi^^'^(j - w r: ra 03 ■ c dcL::gco ■XU. o o QQ XQi-^iiiScL-;QQ -;q ■g o D -J --J +-' . < CJ _C J QQ '^^ t/i C O O— ' <"r, W)b/)c;^ ^^ ).i2 tAi ■ W)-— u ;gCQu ~ 4-> -t-J D TDTD CQ £ 2 to(X- o X4 ^ D >.^ - . CO — i^ cuU o 2 >- ;ig d C ^>- ^" fCQf 5 P^ u - ^ t/1 o o (J ,„ ox: o o.y^co 7^ E^ E jS^tJ g r 3^ c^ ^ g gsi^c/^ -^ ^^ a a >,• U -o^ ^ c :^ rt-u ,—, ly^ oj ., . Xioo oc ico'*irecot^aoo50r-i I (M (^^ 05 E •a c p E 3 O Reporting the Trial. The final results should be recorded upon a properly prepared blank, and should include as many of the following items as are adapted for the specific object for which the trial is made. The items marked with a * may be omitted for ordinary trials, but are desirable for comparison with similar data from other sources. -102- Table No. so. Results of the trials of a- Boiler at To determine 1. Date of trial --- 2. Duration of trial *9. 10. "11. "12. "13. 14. 15. 16. 17. 18. 19. 20. *21. *22. 23. 24. 25. 26. 27. 28. ♦29. t30. 31. 32. 33. 34. Dimensions and proportions. (Leave space for complete description). Grate-surface wide long area -- Water-heating surface Superheating-surface Ratio of water-heating surface to grate-surface- AVERAGE PRESSURES. Steam-pressure in boiler, by gauge Absolute steam-pressure Atmospheric pressure, per barometer Force of draught in inches of water AVERAGE TEMPERATURES. Of external air Of fire-room Of steam Of escaping gases- Of feed-water FUEL. Total amount of coal consumed Moisture in coal Dry coal consumed Total refuse, dry pounds= Total combustible (dry weight of coal, item 18, less refuse, item 19') Dry coal consumed per hour Combustible consumed per hour RESULTS OF CALORIMETRIC TESTS. Quality of steam, dry steam being taken as unity-. Percentage of moisture in steam Num.ber of degrees superheated WATER. Total weight of water pumped into boiler and ap parently evaporated Water actually evaporated, corrected for quality of steam Equivalent water evaporated into dry steam from and at 212^ F Equivalent total heat derived from fuel in B. T. U-- Equivalent water evaporated into dry steam from and at 212'^^ F. per hour Economic Evaporation. Water actually evaporated per pound of dry coal, from actual pressure and temperature Equivalent water evaporated per pound of dry coal, from and at 212^ F Equivalent water evaporated per pound of combusti- ble from and at 212° F __ Commercial Evaporation. Equivalent water evaporated per pound of dry coal with one-sixth refuse, at 70 lbs. gauge pressure, from temperature of 100' F. = item 3^X0.7249 pounds hours. sq. ft. sq. ft. sq. ft. lbs. lbs. in. in. deg. deg. deg. deg. deg. lbs. per cent. lbs. per cent. lbs. lbs. lbs. per cent, deg. lbs. lbs. lbs. B. T. U. lbs. lbs. lbs. lbs. lbs. t Corrected for inequality of water level and of steam pressure at beginning and end of test. —103— Table No. 59.— Continued. 35. ^38. 39. *40. *41. *42. 43. 44. 45. RATE OF COMBUSTION. Dry coal actually burned per square foot of grate- surface per hour 1 Per sq. ft. of grate Consumption of dry coal Per^sn^^V'of water per hour. Coal assumed [ heltinhurfrce with one-sixth refuse. I Pe'j^^J.^ft.'ofleast' area for draught.. RATE OF EVAPORATION. Water evaporated from and at 212° F. per square foot of heating surface per hour Water evaporated per hour from temperature of 100° F. into steam of 70 lbs. gauge pressure. Per sq. ft. of grate- surface Per sq. ft. of heat- ing surface Per sq. ft. of least area for draught.. COMMERCIAL HORSE-POWER. On basis of 30 lbs. of water per hour evaporated from temperature of 100° F. into steam of 70 lbs. gauge pressure (34^2 lbs. from and at 212°) Horse-power, builders' rating, at square feet per horse-power , Per cent, developed above, or below, rating lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. H. P. H. P. per cent. Note.— Items 20, 22, 33, 34, 36, 37, 38 are of little practical value. For if the result proves to be less satisfactory than expected on the actual coal, it is easy for an expert fireman to decrease No. 20 by simply raking out some partly-consumed coal in cleaning fires, and thus making a fine showing on that simply ideal or theoretical unit, the "pound combustible." The question at issue is always what can be done with an actual coal, not the '"''as-sHmed coal" of items 34, 36, 37 and 38. E. D. M. Hauling a 250 H. P. Heine Boiler up a Mountain. CONDENSATION OF STEAM IN PIPES. When steam pipes are exposed to the open air, the steam condenses more or less rapidly, according to the condition of the surfaces and the temperature and rate of motion of the air. This loss is quite serious in itself and further increases the losses by cylinder condensation, as indicated on page 77. Experiments made by different parties in still air gave the following results : TABLE No. 60. Condensation in Uncovered Pipes. OBSERVER. Difference of Temperature of Steam and Air. Steam Condensed per Square Foot per Hour, per 1° F. H. U. Lost per Square Foot per Hour, per l" F. Tregold 161° F. 196.6° F. 151° F. 168° F. 0.0022 lb. 0.0030 lb. 0.00217 lb. 0.0020 lb. 2.100 Burnat 2.864 Clement 2.071 Grouvelle 1.909 Average for steam of 20 lbs. absolute pressure 169° F. 0.00235 lb. 2.236 We further give an abstract of the results of a careful series of tests made by Mr. George M. Brill, M. E., in 1895, with the best modern cover- ings, and with the most accurate instruments. The steam pressure carried ran between 110 and 119 lbs. per square inch, and the temperature of the air varied from 50° to 81° F. in the various tests. For the purposes of these tests about 60 feet of standard 8 -inch wrought pipe, coupled together, in order to make it smooth and regular, was sus- pended where it could not be subjected to currents of air. In order to get the steam as dry as possible it was sent through a separator on its way to the test pipe, and in the short connection between the separator and the pipe was placed a throttling calorimeter. The test pipe had an inclination of one foot in its entire length, which insured drainage of all the water of condensation to the lower end, at which point the receiver was connected, and into which the water gravitated as rapidly as formed. The water was measured in this receiver, which consisted of four feet of 12 -inch pipe, with graduated water glasses attached near the top and bottom. The same vol- ume of water was allowed to collect each time, was measured under the steam pressure, and blown from the receiver at the end of the run. A care- ful determination was made of the amount of water collected by weighing the same volume while cold, and correcting for difference in weight due to the difference in temperature for the respective runs. -106— The tests were made upon a scale large enough — in fact, upon a pipe of the size and length which is very common in the average power plant — with sufficient care, and in a manner to insure accuracy in the results ob- tained, and are consequently of much interest and value to all users of steam. The results reduced to the proper units are given in Table No, 61 below, and may be taken as fairly representative of the best modern prac- tice. Of course, whenever steam pipes are placed where they are exposed to currents of air, the amount of condensation will be much greater than the tabular numbers. This table also gives the saving in pounds of steam, and in dollars and cents due to the use of coverings. This saving is based on the assumption that coal costs ;^2.44 per ton, and adding 12 per cent for cost of firing, and taking 7 lbs. water per lb. of coal as an evaporative figure, which are rough approximations to average American conditions. TABLE NO. 6i. Showing Radiation Due to Bare and Covered Pipes, and Sav- ing Due to Coverings. KINDS OF COVERING. B. T. U. Transmitted per Hour per Square Foot Pipe per Degree Difference in Temper- ature. Lbs. Steam Condensed per Hour per Square Foot Pipe per Degree Difference in Temper- ature. J- 01 S..S- > V ,« o ■- ^2 S. c a C — D « Bare Pipe 2.7059 .3838 .2556 .2846 .5023 .3496 .2119 .3448 .3166 .4220 .9531 .8787 .003107 .000432 .000285 .000311 .000591 .000409 .000243 .000410 .000364 .000472 .001089 .001010 Magnesia 635,801 670,666 662,957 603,389 645,174 682,930 646,488 654,197 625,376 479,960 500,284 $110.82 Rock Wool 116.90 Mineral Wool 115.55 Fire Felt Manville Sectional Manville Sectional and Hair Felt Manville Wool Cement.. Champion Mineral Wool, Hair Felt Riley Cement Fossil Meal 105.17 112.45 119.03 112.68 114.03 109.00 83.66 87.20 The presence of sulphur in the best coverings and its recognized injur- ious effects, makes it imperative that moisture must be kept from the cov- erings, for if present, will surely combine with the sulphur, thus making it active. This could be stated in other words, keep the pipes and coverhi^ in good repair. Much of the inefficiency of coverings is due to the lack of attention given them ; they are often seen hanging loosely from the pipe which they are supposed to protect. —107— All coverings should be looked after at least once a year and given nec- essary repairs, refitted to the pipe, the spaces due to shrinkage taken up, for little can be expected from the best non-conductors if they are allowed to become saturated with water, or if air currents are permitted to circulate between them and the pipe. As a very rough approximation we may say that each 10 square feet of uncovered pipe will condense, in winter, 105 lbs. of steam during a day of ten hours. Under the same conditions, the same pipe protected with the best covering will condense approximately 8i lbs. steam. In summer these figures will be reduced respectively to 80 lbs. and 6 J lbs, of steam. Moisture in steam at the end of a long pipe line is often erroneously attributed to priming of the boiler; whereas, it is really due to condensation. The amount of steam condensed is really but a very small proportion of the total steam passing through the pipe, but gradually collecting at some point in the line, it is carried along in a body at intervals, producing the effects of entrained water. Denver Consolidated Electric Light Co., DENVER, COLO. Contains 3500 H. P. of Heine Boilers. -108— CHIMNEYS AND DRAFT. According to Data and Rules given in our article on Combustion (p. 13, etc.)? we find that from 12 to 14 lbs. of air are required per pound of coal. Anthracites require the least, bituminous coals more in proportion to their excess in volatile constituents. Most authorities consider a surplus of air requisite for complete combustion, so that a total amount varying from 18 to 24 lbs. of air per pound of coal is advised by various authors. Taking 13 lbs. as the average amount of air chemically required, and the air at 62° F. and chimney gases at 500° F., this means that in order to attain perfect combustion we must sacrifice from 6 to 12 per cent of the calo- rific value of every pound of coal we burn in drawing " surplus " air through the furnace. Besides this, there is a loss in the cooling of the gases, and thus lessening the quantity of heat transmitted to the boiler. A thorough mixture of the air and the coal gas would do away with the necessity of most of this surplus air and thus prevent these losses. We have seen (pp. 14, 15) that an increase in the rate and temperature of combustion reduces the proportion of surplus air required. This means reduced grate area and in- creased draft, and points to high chimneys. What we call draft is simply the fall of the heavier (because colder) outside air to supply the place of the lighter (because heated) gases which rise from the furnace to escape through the chimney. We cause it artificially in a furnace just as wind is caused by the heat of the sun in nature. The difference in weight of the column of hot gas in the chimney and that of a column of the outside air of the same height is the force which causes the draft. It is customary to measure the draft in inches of water. We will assume the external air to be at 62° F. and that in the chimney at 500° F. A cubic foot of air at 62° F. weighs 0.0761 lbs.; and at 500° it weighs 0.041 3 lbs.; the difference is 0.0348 lbs. For a chimney 100 ft. high we would have on every square foot of its cross section at the bottom an upward pressure of 100 times 0.0348 lbs. = 3.48 lbs. A cubic foot of water at 62° F. weighs 62.32 lb., i. e., a column of water 12" high exerts a pressure of 62.32 lbs. per square foot on its base; i" of water therefore means a pressure of 5.193 lbs. on a square foot or one of 0.577 ounces on a square inch. Our loo-ft. stack therefore shows a draft of 3.48-f-5.i93, equals 0.67 inches of water or about 0.39 ounces of pressure per square inch. In the above we have considered the gases in the stack as of the same specific gravity as air. But this is not true. The chimney gases are a mixture of carbonic acid gas nitrogen and gaseous steam, complete combus- tion being assumed. Carbonic acid gas has a specific gravity of 1.529; nitrogen of 0.971; steam of 0.624 ; air being taken as the basis = i. Hence in place of air at 500° F. weighing 0.413 lbs. per cubic foot, we have a mixture of gases whose weight varies with the varying amounts of -109— -?^'"^'AV-^ 4cvA^<.. -n..- Brick Chimney at the Omaha & Grant Smelting and Refining Works, DENVER, COLO. Designed by Wm. M. Scanlan. each constituent. These differ with different coals, and therefore different kinds of coal will cause differences in tlie draft of a given chimney, even when the temperatures involved are the same. The following table gives for five well known coals the number of pounds of air required per 100 lbs. of coal burnt, weights of the resultant gases, the number of cubic feet oi chimney gases at 500'* F. and the weight per cubic foot of the mixture, at this temperature in the chimney. Table No. 63. KIND OF COAL. Per Cent. Per 100 Lbs. Coal. -§ ■ o o- O So o " o Anthracite (Pa.). New River (Bit.) Youghiogheny " Mt. Olive CoUinsville " A 1.81 86.75 6.18 5.26 1279 1374 31440 NR .... 77.00 18.00 5.00 1385 1480 34454 Y 2.00 59.00 33.00 6.00 1448 1542 36367 MO 6.80 46.00 37.00 10.20 1353 1443 34711 C 9.00 32.00 46.00 13.00 1345 1432 35052 0.0437 0.0429 0.0424 0.0416 0.0408 These different weights of the gases of combustion then cause differ- ences in draft power of the same chimney, even when the temperatures of the gases and of the outer air are the same in all cases. Table No, 64 is figured for certain average conditions of practice. The last line is added to show the results as usually figured on the assumption that the chimney gases have the same weight as air. TABLE No. 64. Draft Pressures Due to Different Coals, with Different Tem- peratures of Air, but same Chimney Temperature. Chimney 100 Feet high above Grates. Gases of Com- bustion from Weight 1 Cubic Foot at 500° fc\ Weight 1 Cubic Foot Air at 0" F. Draft in inches of Water. Weight 1 Cubic Foot Air at 62°F. Draft in inches of Water. Weight 1 CubicFoot Air at 102°F Draft in inches of Water. A N.R Y M. O C Air 0.0437 0.0429 0.0424 0.0416 0.0408 0.0413 0.0864 0.0864 0.0864 0.0864 0.0864 0.0864 0.822 0.837 0.847 0.863 0.878 0.869 0.0761 0.0761 0.0761 0.0761 0.0761 i 0.0761 0.624 0.639 0.649 0.664 0.680 0.670 0.0707 0.0707 0.0707 0.0707 0.0707 0.0707 0.520 0.535 0.545 0.560 0.576 0.565 —111- The table further shows that difference in temperature of the outer air may affect the draft of the chimney to the amount of 50 per cent and over. In practice we find sometimes too little air, which shows inexcusably bad design or management, sometimes (though rarely) just enough, and some- times (see p. 15) amounts of surplus air varying from 10 per cent, to 100 per cent, hi the former case we have imperfect combustion which may mean a waste of the entire volatile portion of the fuel, which by Table 63 may run up to 20 per cent and more of actual loss. In the other cases we have to draw into the furnace, heat and expel through the chimney varying quantities of inert air, which again represent various percentages of loss. The following table illustrates this : Table No. 65. Showing Weight and Volume of Chimney Gases from 100 lbs. each of Various Coals at 500° F. on the Assumption of Various Percentages of Surplus Air. Ref 10% Surplus Air. 25% Surplus Air. 50% Surplus Aik. 100% Surplus Air. Letter ^^ Wt. per "'*• Cnb. Ft. Vol. Cnb. Ft. Wt. wt. per Cob. Ft. Vol. Cnb. Wt. Ft. wt. per Cub. Ft. Vol. Cub. Ft. Wt. wt. per Cub. Ft. Vol. Cub. Ft. A... N.R. Y... M.O. C... 1502 1619 1687 1578 1567 0.0435 0.0428 0.0420 0.0416 0.0409 34540 37814 40187 37981 38322 1694 1826 1904 1781 1768 0.0434 0.0427 0.0419 0.0415 0.0409 39190 42808 45447 42891 43182 2014 2172 2266 2119 2104 0.0429 0.0418 0.0418 0.0415 0-0410 46940 51154 54207 51071 51310 2653 2865 2990 2796 2777 0.0425 0.0416 0.0417 0.0414 0.0411 62440 67854 71747 67431 67570 If we take for example Youghiogheny coal, we see that with 100 per cent surplus air the weight of the chimney gases has been reduced to 0.0417 lbs. per cu. ft. We have, then with the air at 62° F., a draft pressure of 0.66 inches in place of the 0.649 inches of Table 64. That is a gain of 1^ per cent in draft by admitting 100 per cent surplus air; but we have 96 per cent more in volume of gases to push through the chimney. If we still assume the temperature of chimney gases at 500° F,, this surplus air (at 0.2379 specific heat) requires 150592 H. U. to bring it from 62° to 500°. As this Youghiogheny coal averages 12800 H. U. per lb., it would take all the heat from 11.76 lbs. of coal to heat this surplus air, a loss of nearly 12 per cent in the efficiency or economy. If on the other hand we assume that the chimney temperature will be reduced, and no fuel is wasted in heating this surplus air, this total possi- ble reduction based on the same at 62° F., with the specific heat of air at 0.2379, that of the gases of combustion at 0.2495, and that of the mixture at 0.244, amounts to 207° F., entailing practically the same loss in heat, viz., 151100 H. U. But with the chimney temperature at only 293° F. we would have only 0.023 difference in weight of inside and outside columns, or 0.44 inch draft, in place of 0.65 inch, a loss of over 32 per cent in chimney efficiency or capacity. In other words this surplus air has reduced the velocity of the gases in the chimney nearly one-third, while giving us 96 per cent more gases to move. This shows forcibly that a low chimney temper- —112— C —s^-2 A / " \ A ^ " t \gV In which " A " ==■ area, " h " = height of stack in feet, " F " = pounds 116— Brick Chimney at the Power House of the Union Depot Ry. Co., ST. LOUIS, MO. Designed by E. D. Meier, M. E. coal burnt per hour, "t" = the stack temperarure,and "G " = grate area. But in Kent's formula, "A" represents the effective area only, and he adds a ring 2" wide all around to allow for chimney frictions. Thus if the formula gives you a chimney of 41" diameter or of 36" square, you must make its actual size 45" diam. or 40" square. For 100 ft. height, Kent's formula gives a total area 11 per cent larger than Smith's for 250 lbs. coal per hour (50 H. P.) ; exactly the same for 500 lbs. coal (100 H. P.) ; 18 per cent smaller for 1000 lbs. (200 H. P.) ; 24 per cent smaller for 5000 lbs. (1000 H. P.) etc. The 5 lbs. coal per H. P. is merely a convenient assumption, and is based on an evaporation of 7 lbs. water per lb. of coal. The areas will vary accord- ing to the quality of coal, and such data on evaporation as local practice sup- plies, as indicated by our Table No. 67. Kent's formula has the advantage of recognizing the practical fact that for larger powers the area of chimney required per horse power becomes le^'s. The general form of Gale's formulas is more promising. But as his con- stants are based on observed data much smaller than those of best modera practice, they lead to rather too large results. But his making the height depend onh' on the stack temperature and the rate of combustion is much more in accord with the facts than making height and area inter- dependent as the other two formulas do. With Gale's constants modified so- that h = — jr(7=^) "the heights can be fixed and then Kent's formula for areas applied. The interdependence of height and area exists only in limits defined by practical observation. Outside of these the assumption leads to an absurdity. F. i. Kent's formula for area would give a 64" chimney 9 ft. high as equivalent to a 35" chimney 100 ft. high. Practical and local considerations generally fix the height required. The chimney must be higher than surrounding buildings or hills, else whenever the wind comes from the direction of the higher object, the draft will be seriously impaired. Then the nature of the coal must be considered. Mr. J. J. de Kinder, M. E., who has been engaged on a large number of boiler and coal tests for the Pa. R. R. and other large consumers, using tele- scopic stacks to meet this very question, gives 75 ft. as height for the most free-burning bituminous coals, 115 ft. for slow-burning bituminous, and from. 125 to 150 ft. for anthracite coals. These latter being of three kinds, free- burning such as Lykens Valley ; semi-free-burning such as Delaware and Lackawanna ; and hard-burning such as Lehigh Valley ; they cannot be dis- tinguished from each other by appearance. DeKinder gives as necessary draft for anthracite 0.75 inch to 0.88 inch^ and is in substantial agreement with Dr. Emery and Mr. Hague in this. He gives 20 to 25 lbs. per hour as mimimum rates of combustion, 40 per cent air space in grates for anthracite and 50 per cent for bituminous coals. We give in Table No. 68 appropriate heights and areas of chimneys for powers from 75 to 3100 horse-power ; based on an assumed evaporation of 7 lbs. water per lb. coal, equivalent to 5 lbs. coal per H. P. per hour. For better or poorer coals any figures from this table can be readily modified by referring to the tables in the earlier pages of this article. If bituminous slack is to be used, the chimney should not be less than —118— 100 feet high, and not less than 125 feet high for anthraciie pea, or 150 feet for anthracite buckwhecit. Table No. gs. a) to 55 HEIGHTS IN FEET. Area Square Feet 75 80 85 90 95 100 110 120 130 140 150 175 200 COxMMEUCIAL HORSE POWEU. 3.14 24 26 28 30 32 3t 36 40 44 48 54 60 66 72 84 96 108 120 75 90 78 92 106 122 81 95 110 127 144 162 3.69 98 114 130 149 168 188 4.28 117 133 152 171 192 237 287 120 137 156 176 198 244 296 352 445 4.91 6.59 164 185 208 257 310 370 468 577 697 6.31 7.07 215 267 322 384 484 600 725 862 1173 8.73 279 337 400 507 627 758 902 1229 1584 2058 10.56 12.57 413 526 650 784 932 1270 1660 2102 2596 15.90 19.63 672 815 969 1319 1725 2181 2693 23.76 28.27 1044 1422 1859 2352 9904 38.48 50.27 1983 63.62 2511 78.54 3100 Whenever it becomes necessary to have long flues leading to a chimney, the power of the latter becomes more or less impaired. We adapt the fol- lowing table from Mr. Thos. Box ; the ioial length of flue from grate to base of chimney must be considered. Table No. 69, Reduction of Chimney Draft by Long Flues. Total length of flues in feet. Chimney draft in percent • • • 50 100 100 93 200 79 400 66 600 58 800 52 1000 48 2000 35 A further loss in draft results from any downward course of the gases in the flue. It may be roughly accounted for by using double the length of such down turn in making up the total flue lengths for the above table. Where several boilers lead into one chimney, a further factor comes in to reduce the required area. The heaviest work for the chimney is just after firing, since the friction through the fresh coal is greater and the tem- perature less than some minutes later. But it would be very bad practice to fire all boilers or all doors simultaneously. Hence the second and succeeding boilers do not require as much area as the first. It will be safe to figure 75 per cent for the second and 50 per cent each for the third, fourth, etc. But it is advisable to increase the height slightly for each boiler added. E. D. M. -119— CONCENTRATION AND DISTRIBUTION OF POWER. From the time that man first began to call the forces of nature to aid him in his handicraft, there has been a gradual increase in the size of power plants. At each stage of progress it became plainer that />ower, repairs and labor could be saved by larger wind or water wheels, turbines, and finally steam engines. The best engineer or millwright costs less than two of somewhat less ability, duplicate parts for one machine serve for prompt repairs as well for one out of twenty as for one out of three, a 500-horse power engine costs less than two of 250-horse power, etc., etc. But there were other causes which imposed limits which it was disastrous to pass. The laborers grew in number in some ratio with the increase in power; they must live near the works. Often the best place for the power plant was the worst place for them. The conversion from heat energy to mechanical force frequently de- mands a site at low water level difficult of access or unhealthy for the laborers. Shafting and even wire cables have short distance limits for the economical transmission of power. But with the development of electrical pozuer, which com- menced in the last decade, and is advancing now in almost geo- metrical ratio, very large steam plants have multiplied, It becomes possible to develop an immejise amount of power in one place, since with but one more conversion — from mechanical into elec- trical energy — we can send it, divided into just such quantities as —121— fit each time and place, to points many miles apart, with losses exactly controllable. Locations can therefore be chosen where fuel and water are cheapest, where the refuse is easiest disposed of, etc., and where every item ot economy, multiplied by the enor- mous quantities involved, becomes a question of grave concern and careful calculation. In these large and essentially modern power plants will be found, as peer of the best type of the com- pound condensing or triple expansion engine, the Modern Water Tube Boiler. When in a plant like these, the old fire tube type of boiler is found, it is but an exception which proves the rule. As an apt illustration of this development we may compare the Cen- tennial Exposition at Philadelphia in 1876 where a single 1000- horse power engine sufficed to drive all the machinery, and where fire tube boilers were the rule and water tube the exception, with the great Columbian Worlds Fair of 1893 at Chicago, where an installation of i^,ooo-horse power boilers becomes necessary, from which condensing engines of the compound and triple expansion type will develop about 25,000-horse power, two-thirds of which will be converted into electrical energy.* All these boilers are of the Modern Water Tube type, space, safety, economy and cesthetic considerations having barred the others. The detailed and painstaking investigation into all the points involved in steam making, which in such large plants precedes and influences the design, and the choice and size of the parts, is of course not possible in small plants, whose owners must neces- sarily follow on the lines marked out by these large and successful installations. But they will the more readily profit by such expe- rience when prepared to analyze the different elements which together compose a modern boiler plant. As a guide to such analysis we offer in the following pages a few elementary thoughts on the salient points involved. *By general consent a horse power in a boiler is considered as the evaporation into steam, at seventy pounds gage pressure, of thirty pounds of water per hour, as being about the quantity a good slide valve engine requires. A good single cylinder Corliss engine uses only twenty-five pounds, a compound condensing eighteen to twenty pounds, and a triple expansion thirteen to sixteen pounds. This explains the apparent discrepancy betweeu boiler and engine power. ]^22 A MODERN BOILER PLANT. A good boiler plant is something essentially modern. Since Watt yoked the Power, and Stephenson harnessed the Speed of Steam to the triumphal car of modern progress, invention has been busy, throughout the civilized world, with improvements in all the elements of a complete steam plant. But owing partly to the fact that the engine seemed to offer more chances for experiment, and better opportunity for observation, and partly to the knowledge that the losses in the engine were vastly greater than in even a carelessly designed boiler plant, the engine has received by far greater attention. Even now it is not an unusual thing to find a steam plant in which every rejineme?it of modern engineering has been carefully brought to bear in the design and construction of engine and shafting, while the boiler plant has been settled by prescribing the number of square feet of heating surface, and adding a few commonplace specifications about the steel, which can be as well filled b}' a high sulphur steel as by good flange stock. Many an intelligent manufacturer will point with pride to his pol- ished Corliss engine, will show you model indicator cards from it, while neither he nor his engineer can tell you within 25 per cent what his boilers are doing. It is not uncommon to find the boilers stowed away in some hole, so close, dark and ill-ventilated that no self-respecting skilled laborer will con- tinue to work in it, and a good fireman is emphatically a skilled workman, having charge of an important chemical process whose proper handling, in many lines of manufacture, determines whether the books will show loss or profit at the end of the year. Naturally enough, ill-designed, badly proportioned breechings or flues are often found in such places, connecting into chimneys neither wide enough nor high enough for the work expected of them. But within the last decade more attention has been given to the boiler pla?it. Much educa- tional work has been done by boiler companies, notably by one which annually publishes in its catalogue much useful information and many con- venient tables of data connected with steam generation, which are not else- where readily available to the average steam user or his engineer. Much credit is due to the large electrical companies who have boldly departed from antique superstitions, and have put as much thought into their boiler plants as into the other elements of their large installations. A boiler plant consists in the main of three essential parts, each one of which has its own important office in the success of the whole. First, there is the Chimney or Stack with its Flue or Breeching, to carry off the waste gases and to create the Draft, without which combustion in a practical and economic sense is impossible. Second, the Furnace or Setting, whose arrangement and dimensions de- termine the important elements of quantity and economy of combustion. Third, the Boiler, whose proportions and design must be such as enable it to absorb the maximum amount of the heat produced by the furnace, thus determining finally the capacity and economy of the whole plant. These separate and distinct offices of ,the three component parts of a boiler plant are often confounded, not only by those to whom a boiler-room is sim- —124— ply a vague counterpart of the Black Hole of Calcutta, but even by those who claim to "know all about boilers." How often is the boiler manufac- turer met by the question: "Will your boiler burn slack?" or "tanbark" or some other fuel desirable because cheap. Aside from the fact that the boiler has usually very little to do with it, the question can only be answered by exercising the Yankee privilege of asking a few more. F. i. "How much draft have you?" or "What are the dimensions of your chimney?" the answer will generally be "a splendid draft," or "we have a fine big chimney built only a few years ago." But this gives the boiler man but a very vague idea. He wants facts ■a.nd he does not get them. The splendid draft may prove to be, according to the personal equation of his informant, anything from four-tenths of an inch to an inch of pressure, the chimney may be anything from half to full capacity for the work in hand, and yet upon an accurate knowledge of these data the correct answer to the first question depends. THE CHIMNEY. The Chimney determines how many pounds of fuel can be burnt per hour, the quantity varying with the kind of fuel in very narrow limits, and also to some extent depending on atmospheric conditions. Its office is to remove the waste gases whose quantity varies but little whether smoke accompanies combustion or not, and to supply enough air to oxydize all the fuel. The Di-aft pressure is simply the difference in weight between a column of hot and therefore light gas in the chimney, and a column of air outside, of the same height and area. The greater the draft pressure, the greater the speed of the spent gas leaving and the fresh air entering the furnace, and hence the greater the quantity of fuel v^hich. the same chimney area will enable us to burn. This pressure, as explained, depends on the height and temperature of the column of waste gas; it may be increased at will either by making the chimney higher or allowing the spent gas to escape at a higher tempera- ture. The latter method is very wasteful and should never be resorted to except where the former cannot, for some local reasons, be adopted. Of course, with larger chimney area less speed will suffice for the same quan- tities of gas and air, and this fact is often urged to bolster up the antique superstition that a low chimney with ample area will do the same work as a tall one of less diameter. If this were true, removing the roof of the boiler house ought to prove a good substitute for an expensive chimney, and a gas globe might conveniently replace the broken chimney of a student lamp. It is just here that the nature of the fuel affects the matter. To cause combustion the air must be brought into intimate contact with all the particles of the fuel. With gas or oil this may be done with small initial draft. The frictional resistafice to the passage of the air through a bed of solid fuel of any kind increases with the decrease in the size of the pieces, lumps or grain of the fuel. Hence a sharper draft is required for sawdust or tanbark than for cordwood, for slack or pea coal than for nut or e^^g coal. But the smaller the grain of the fuel the more surface is presented for the oxydizing action of the air, hence the more uniform the combustion. Therefore the careful fireman breaks his lump coal just before firing. Again most coals have two rates of combustion which give best economic results. One usually a very low one and hence hardly available in the very limited space generally fixed by modern conditions. The other is a much — 125— higher one, the intermediate rates being frequently very wasteful. This higher rate makes more power possible in the minimum of floor area and hence meets modern demands. It developes higher temperatures, and, as great differences in heat favor its transmission, it makes more work possible in the boiler. Finally a strong draft in the chimney is less liable to interruptio7i by gusts of wind than a sluggish one. All these considerations point to the tall chimney as the source and fountain of all the energies of a modern steam plant. The smoke stacks of the Pacific Mills, Lawrence; the Boston Edison Co.; the Narragansett Electric Light Co., Providence; Broadway Cable R. R. New York; Clark Thread Mills, Newark; Union Depot R. R.. St. Louis; Chicago Edison Co., and Anheuser-Busch Brewery, St. Louis, are good ex- amples of modern practice in the matter of tall chimneys. The forty to sixty feet smoke stacks which were "plenty high enough" belo7ig to the past, with the old stone mills, the ram shackle engines with the gothic ornaments, low steam and timber bed frames. The Flue or Breeching connecting the furnace or setting to the chimney properly forms part of it. It should be of equal or slightly larger area and where changes in shape or direction cannot be avoided they must be made easy and gradual, carefully preserving the area at all points. Abrupt turns or contractions of area are known to interfere with the flow of liquids; fre- quent and facile observation shows this to every one, and tables are pub- lished showing the observed loss in effect by those of most common occur- rence. In the case of gases the effect is even more damaging, since the initial force is generally (in a chimney always) limited, while opportunities for observing this action are not frequent and have to be specially created. Therefore so many sharp turns and sudden changes in area are met with in steam pipes and smoke flues, which, a little thought would prove, should be avoided. Where one chimney serves several boilers, the branch of the breeching or flue for each must be somewhat larger than its proportionate part of the area of the main flue. i^^r(rit; the metal must be reduced in width as much as is compatible with strength. The surface of the grate must be as smooth and even as possible so as to offer no impediment to the use of the clinker bar and other fire tools. The longer time required for the perfect combus- tion of a fuel the larger must furnace, combustion chamber and flue be arranged. For sufficient air, high temperature, and time and space are equally important conditions of thorough combustion, and this must be completed before the gases are brought in contact with the heating (or here cooling) surfaces of the boiler. These rules apply to the various patent grates, stokers and furnaces as well as to the standard devices of established practice. And the best invention must in its application be supplemented by experience, calculation and design. The walls of a good furnace should have B.sfew openings, doors, etc., as possible, since every break in the bond of the brickwork increases the tendency to cracks, which can never be en- tirely avoided, but which cause leaks so detrimental to complete economy. Double walls with air spaces between them should always be employed where practicable, so that this unavoidable indraft through the cracks may be heated and utilized for secondary com.bustion. The lining of the furnace proper and the bridge wall should be made of a quality of fire brick which combines great refractory power with hardness and toughness to resist the abrasion due to the fire tools and the clinkers. The combustion chamber and flues may be lined with a cheaper grade since the heat is less and no abrasion possible. The cheap plan of using no fire brick abaft the bridge wall is wasteful in the end and therefore bad prac- tice. As no bond of either fireclay or mortar is absolutely reliable under fur- nace temperature, long and stout anchor rods should be used to tie the walls securely together. It is of course necessary to make the joints be- tween the furnace and the boiler as nearly air-tight as possible. This is best done by leaving joints wide enough to clear all projecting parts of the boiler, such as rivet heads, etc., and then filling them with some spongy material, f. i., tow or waste thoroughly saturated with fireclay. This is pliable enough to follow the movements caused by alternate expansion and contrac- tion without racking the brickwork or impairing the joints. By this arrange- ment the boiler can be made entirely independent of the stability of the walls. For all clinkering coals a cemented ashpit kept full of water is advisable. Having now designed a furnace, capable of burning our fuel to best advantage, little and slowly when the demand for power is slight, much and fiercely when the full load is put on, i. e., having devised the best means for waking the sleeping force in the fuel to the active energy of living Heat, we want means to translate this into Mechanical Power. THE BOILER. The Steam Boiler furnishes the means. If we except certain dangerous vapors, steani, which is the gaseous form of water, is the substance whose expansive force grows most rapidly with each increment of heat. It has therefore become to civilized man the almost universal means of drawing active working force from the latent Sun-Energy stored up for him for ages —127— past by provident Nature. In the f/t.-yiac-c the energy of lie at has been called to life; the boiler is now to absorb this heat and to transmit it to the water within. This will first rise in temperature with less than five per cent ex- pansion, until a point is reached when each additional unit of heat absorbeQ changes a particle of water into the vapor we call steam. This change is accompanied by an immense increase in volume, and as the boiler im- prisons the steam and exactly limits the space it may occupy, each new particle thus changed crowds on those gone before and the imperative ten- dency to occupy more space begets the expansive force or pressure oi steam which our gage registers. To hold this pressure with safety, is the iecond office oiihehoWex. If there be just room in the boiler above the water line, to contain one pound of water converted into steam at atmos- pheric pressure, the second pound thus converted crowds the first into hai) this space, appropriates the other half itself and thereby adds fully fifteen pounds per square inch to the originally existing pressure, and so on with each succeeding pound of water which the heat absorbed changes into steam. At the same time each pound of water previously converted into steam must absorb a certain quantity of heat to enable it to retain its gas- eous form under this increased pressure, or some portion of it will fall back as waterj^ spray. Every one who has seen a teakettle boil knows that the steam rises in transparent bubbles, which burst as they reach the surface, scattering spray to all sides but mainly upwards. The spray, be- ing water, has no expansive force, and when allowed to leave the boiler with the steam not only represents so much inert matter carried along but presents innumerable surfaces to invite and hasten condensation. The third office of a good boiler is therefore the separation of this entrained water from the steam. This is an important office and worthy of the ser- ious thought of the designer; yet it is often neglected in superstitious reliance on the fetich of an excessive amount of heating surface. The water with which boilers are fed is rarely even approximately pure. Salts of lime and magnesia are the most frequent impurities chemically com- bined, while much extraneous matter both vegetable and mineral is carried along mechanically. The latter as well as the carbonates are readily /r^«}>- //<2/^^ at the boiling point at atmospheric pressure. But the sulphates oj lime and magnesia require a temperature of nearly 300*^ Fahrenheit to be- come insoluble and drop to the bottom; this is about the boiling point for water under fifty-two pounds gage pressure. While therefore the common exhaust feed water heater and the old time mud drum will, if properly pro- portioned to the work remove the mud and the carbonates, they will have Tjo effect whatever on the sulphates. For it is matter of common exper- ience that you can almost hold your hand on the mud drum of a battery of boilers while they are under 100 pounds of steam, especially where the old method of feeding through the mud drum is adhered to, and an exhaust feed heater cannot yield more than 212° Fahrenheit temperature. "Th.^ sul- phates make the hardest scale when allowed to bake on the heating surfaces. Their removal is therefore even more necessary than that of the mud or the carbonates. If a mud drum or other vessel is made part of the boiler for this purpose it must be placed where it will no.z&ss'axWy partake of on approx- imate the steam temperature.. The best modern practice removes all these im- ■turities by live steam purifiers, by chemical precipitation, or by filtration. —129— after coagulation, before feeding the water to the boilers. But this best practice is not as yet the general rule, and these means may sometimes prove inadequate. Therefore a good boiler should be able to dispense with them, or, when supplied, to supplement their work. The fourth office of the boiler is then to remove all impurities from the water which may have escaped other cleaning agencies, and to deposit them at points where they do the least harm and can be readily removed. No means are so efficient for this purpose as positive and unchecked circulation through all parts of the boiler, to keep the heating surfaces swept clean; and the vessel to catch the impurities must be open to the main current. If it can be arranged so as to precipitate most of the foreign matter out of the water before it enters into the main circulation the result will be still better. The first office of the boiler, the absorption of the furnace heat and its transmission to the water requires thin a?id homegeneous metal for the heat- ng surfaces and a strong and positive circulation of the water. It is well -.cnown that a tube or flue has much greater strength against internal than against external pressure. It is much easier to produce and maintain cir- culation through a tube than round about it. Finally it is much easier to clean the inside of tubes thoroughly,than the outside when they are grouped close together in a boiler. An iron tube of standard gage will stand 2,500 pounds to the square inch of internal pressure before rupture, and the rupture in the vast majority of cases is small and local. The same tube would collapse under external pressure much earlier, and once begun the collapse would be practically total. Mr. Thomas Craddock of England, found by experiment that a velocity of water two miles per hour over tube heating surface doubled its efficiency in heat absorption, and that this circulation became more important the less the difference in temperature between the heat giving and the heat receiv- ing body. Therefore in the ultimate economy of a boiler, to realize all the heat possible from the escaping temperature of the gases, circulation is all important. The water tube then best fulfills the first, second and fourth of- fices above explained, and must therefore become a fundamental element of the Modern Boiler. It is evident that for the third office, the separation of the entrained water from the steam, another element must be added to the water tubes. With few exceptions water tube boilers are supplied with a large drum or several drums or shells for this purpose. Observation of the boiling of water in an open vessel shows that the spray will, as the steam bubbles burst, fly upwards a number of inches. There is reason to believe that in a closed vessel under pressure it will not fly quite so far, certainly not further. Steam at 100 pounds gage pressure is about seven times as heavy as at atmospheric pressure, and hence occupies only one- seventh of the space. The same weight of zvater evaporated per second un- der the higher pressure, will rise to the surface in much smaller bubbles, or in a smaller number, or most probably both. The speed with which the steam rises through the v/ater depends on the difference between the weight of the steam and that of the water. At atmospheric pressure the water weighs 1,570 times as much, at 100 pounds gage pressure 213 times as much as the steam. For these two reasons then the speed and energy with which the high pressure steam rises will be much less than that observed at atmospheric pressure. Under normal conditions therefore there is less dan- ger of primitig or wet steam at high pressures than at lower ones. But if by —130— accident or design a large valve be suddenly opened much entrainment fol- lows. This is because the sudden lowering of the pressure in the boiler temporarily increases the rate of evaporation enormously. This accounts for the geyser like action of certain boilers, mainly of a vertical type, which just previously have been working "like a charm," as soon as a sudden de- mand causes the engine valve to reach out for full stroke steam. From the above explanations it is evident that a reasonable height of steam space and a large surface at the water line will prevent priming under ordinary conditions, and some form of dry pipe placed well above the water line will take care of moderate fluctuations. If we can further so direct the circula- tion that the film of each bursting bubble is thrown in a direction contrary to the steani delivery, we will have a living active force to counteract any rush of spray towards the steam nozzle. As these arrangements can most readily be made in a water tube boiler, this then best fulfills the third office of a good modern boiler, the separation of the entrained zuater from the steam. Compare for a moment the favorite type of fire tube boiler, the horizon- tal multitubular. Following the demands for a large heating surface, the tubes are crowded in close together and above the center of the shell, leav- ing only ohout one-ffth of its area diSstedim space, whose height is about one- fourth of the diameter. A recent report(A. B. M. A. 1892) shows that this ten- dency has gone so far that 30 per cent more tubes are put into boilers than the best rules for tube-spacing (A. B. M. A. 1889) warrant. This means that the steam space and the steam liberating sutface have been much en- croached on. Not only is the water line brought up too near the steam Bozzl-e, but the channel for the rising steam bubbles is so curtailed and cut up that they create great commotion at the water line, and increase the ten- dency to prime. The upper surface of the water is generally accepted as the steam liberating surface. If all the steam were made on the surface of the upper row of tubes this would be correct. But all that is made on the bot- tom and sides of the shell, and on all the tubes below the top row has to pass the narrow spaces between the tubes of the upper rows. These are fre- quently but little over an inch wide, and have to serve for the return circu- lation of the water as well as the upward rush of steam mingled with water. Mr. Geo. H. Babcock, M. E.,in a very instructive lecture on the circulation of water delivered at Cornell in 1890, suggests an ingenious method of ap- proximately finding the speed of such rising currents. In a 60-inch boiler it would probably not be far from fourteen feet per second or say about ten miles an hour. Water rushing at ten miles an hour through a narrow slit will do a good deal of sputtering, and when it is half steam it will be practi- cally all spray. The four or five inch body of water over the top row of tubes has a slight retarding influence but the real liberatifig surface for the steam is nevertheless the aggregate of the narrow spaces between the upper tubes. "Where there is any scale or mud present in the water, its location and ap- pearance after a fortnight's run shows that the bulk of the upward circula- tion in a horizontal tubular boiler is confined to a short section near the bridge wall, its speed decreasing towards front and rear till it meets the downward currents which are strongest near the ends of the boiler. This further concentrates the steam delivery on a small portion of the liberating surface. For this reason this whole type of fire tube boilers gives wet steam when forced. This has lead to insistence or, more heating surface, —131— and this again when supplied without due increase in the other important ratios of tube spacing, Hberating surface and steam room, serves, as we have seen, to increase the evils it is intended to remedy. It must of course 'be con- ceded that in the boilers of the water tube type with either tubes or drums placed vertically or nearl}^ so, the tendency to prime is even greater than in the horizontal fire tube types. But in the types which have stood the test of years the tubes and shells or drums are horizontal or slightly incli?ied, fully half the shell is steatn space, the vertical distance from water line to steam noz- zle is half the diameter or more, the upward current of circulation is deflected away from the steam opening, and the liberating surface is the largesv hori- zontal section oi the shell, entirely free from tubes or other obstructions. Well designed boilers of this class have been forced to nearly double their rated capacity without approaching the amount of entrainment considered permissible in the horizontal tubular type at conservative rating. As these advantages are obtained with shells or drums of about half the diameter of fire tube boilers of the same evaporative capacity, greater safety at high pressures is the result. For the thinner metal has more strength per sq. in., and uniformity than thicker plate of the same quality. • The rivet seams admit of more favorable proportions. Thin sheets can be better fitted than thick ones, etc. Thin metal transmits heat more rapidly than thick, and hence suffers less deterioration, and finally the nest of tubes in a water tube boiler protects the shell from the direct and fiercest heat, thus ensuring greater durabilit}^, and removing all danger of any chemical action of the hot carbon or sulphur on the steel boiler plates. The free circulation in a water tube boiler tends to equalize the tempera- tures all over the structure, thus prevetiting those dangerous strains due to unequal expansion. The old saw of "ice at the bottom, water in the mid- dle, and steam on top" is but a slight exaggeration of what often occurs in a fire tube boiler, and many a "mysterious" explosion may be due to such a cause. These are some of the points of superiority of the boiler proper. In relation to furnace and chimney there are several more. In a firetube boiler the aggregate tube area limits the capacity of the furnace, and checks the work of the clmmiey. The cogent reasons against increasing it have been pointed out above. In a water tube boiler the flue areas can be freely proportioned to furnace and chimney and can even be adjusted to suit local conditions after the boiler is built and set, without dis- arranging any important ratios. It is well known that ashes and soot soon ctit down both heating surface and flue area in fire tube boilers, and that flame entering a tube is soon ex- tinguished; careful experiments have shown "that the quantities of water evaporated by consecutive equal lengths of flue-tubes decrease in geometrical progression.^'' (D. K. Clark.) In water tube boilers the ashes and soot find much less chance for lodg- ment, all the heating surfaces are constantly accessible, during service, for inspection and cleaning; the flame is constantly regenerated since in impinging against successive water tubes effete combinations are broken up and new ones formed; ocular demonstration of these facts is daily possible. Finally, it is possible to concentrate more power in a single water tube boiler than in any of the fire tube types. Therefore considerations of safety, durability, economy, space and accessibility point to the Water Tube Boiler as naturally the basis of a modern boiler plant. —132- y 2. 5' n> DO o DESCRIPTION OF THE HEINE SAFETY BOILER. The boiler is composed of the best lap welded wrought iron tubes, ex- tending between and connecting the inside faces of two "water legs" which form the end connections between these tubes and a combined steam and water drum or "shell," placed above and parallel with them. (Boilers over 200-horse power have two such shells.) These end chambers are of approx- imately rectangular shape, drawn in at top to fit the curvature of the shells. Each is composed of a head plate and a tube sheet, flanged all around and joined at bottom and sides by a butt strap of same material, strongly riv- eted to both. The water legs are further stayed by holloiv stay bolts of hy- draulic tubing, of large diameter, so placed that two stays support each tube and hand hole and are subjected to only very slight strain. Being made of heavy metal they form the strongest parts of the boiler and its natural supports. The water legs are joined to the shell by flanged and riveted joints and the drum is cut away at these two points to make connection with inside of water leg, the opening thus made being strengthened by bridges and special stays, so as to preserve the original strength. The shells are cylinders with heads dished to form parts of a true sphere. The sphere is every where as strong as the circle seam of the cylinder which is well known to be twice as strong as its side seam. Therefore these heads require no stays. Both the cylinder and its spherical heads are therefore yrd"!? to follow their natural lines of expa?ision when put under pres- sure. Where flat heads have to be braced to the sides of the shell, both suffer local distortions where the feet of the braces are riveted to them, mak- ing the calculations of their strength fallacious. This we avoid entirely by the dished heads. To the bottom of the front head a flange is riveted in- to which the feed pipe is screwed. This pipe is shown in the cut with an- gle valve and check valve attached. On top of shell near the. front end is riveted a steam nozzle or saddle, to which is bolted a Tee. This Tee carries the steam valve on its branch, which is made to look either to front, rear, right or left; on its top the Safety Valve is placed. The saddle has an area equal to that of Stop Valve and Safety Valve combined. The rear head carries a blow-off^ flange of about same size as the feed flange, and a Mujihead curved to fit the head, the manhole supported by a strengthening ring outside. On each side of the shell a square bar, the tile-bar, rests loosely in flat hooks riveted to the shell. This bar supports the side tiles whose other ends rest on the side walls, thus closing in the furnace or flue on top. The top of the tile bar is two inches below low water li?ie. The bars rise from front to rear at the rate of one inch in twelve. When the boiler is set, they must be exactly level, the whole boiler being then on an incline, i. e., with a fall of one inch in twelve from front to rear. It will be noted that this makes the height of the steam space in front about two-thirds the diameter of the shell, while at the rear the water occu- pies two-thirds of the shell, the whole contents of the drum being equally divided between steam and water. The importance of this will be explain- ed hereafter. The tubes extend through the tube sheets into which they are expand- ed with roller expanders; opposite the end of each and in the head plates —134— H a> 2. 5' n> CD ^ CO o IS placed a hand hole of slightly larger diameter than the tube and through which it can be withdrawn. These hand holes are closed by small cast iron hand hole plates, which by an ingenious device for locking can be removed in a few seconds to inspect or clean a tube. The cut opposite shows these hand hole plates marked H. In the upper corner one is shown in detail, H2 being the top view, H3 the side view of the plate itself, the shoulder showing the place for the gasket. Hi is the yoke or crab placed outside to support the bolt and nut. Inside of the shell is located the mud drum D, placed well below the water line usually paralled to and three inches above the bottom of the shell. It is thus completely immersed \n the hottest water in the boiler. It is of oval section slightly smaller than the manhole, made of strong sheet iron with cast iron heads. It is entirely enclosed except about eighteen inches of its up- per portion at the forward end, which is cut away nearly parallel to the water line. Its action will be explained below. The feed pipe F enters it through a loose joint in front; the blow-off pipe N is screwed tightly into its rear head, and passes by a steam tight joint through the rear head of the shell. Just under the steam nozzle is placed a dry pan or dry pipe A. A de- flection plate L extends from the front head of the shell inclined upwards, to some distance beyond the mouth or throat of the front water leg. It will be noted that the throat of each water leg is large enough to be the practi- cal equivalent of the total tube area, and that just where it joins the shell it increases gradually in width by double the radius of the flange. ERECTION AND WALLING IN. In setting the boiler we place its front water leg firmly on a set of strong cast iron columns, bolted and braced together by the door frames, dead- plate, etc., and forming the fire front. This is the fixed end. The rear water leg rests on rollers which are free to move on cast iron plates firmly set in the masonry of the low and solid rear wall. Wherever the brickwork closes in to the boiler broad joints are left which are filled in with tow or waste saturated with fireclay, or other refractory but pliable material. Thus the boiler and its walls are each free to move separately during expan- sion or contraction, without loosening any joints in the masonry. On the lower, and between the upper tubes, are placed light fire brick tiles. The lower tier extends from the front water leg to within a few feet of the rear one, leaving there an upward passage across the rear ends of the tubes for the flame, etc. The upper tier closes in to the rear water leg and extends forward to within a few feet of the front one, thus leaving the opening for the ganes in front. The side tiles extend from side walls to tile bars and close up to the front water leg and front wall, and leave open the final up- take for the waste gases over the back part of the shell, which is here cov- ered above water line with a row lock of firebrick resting on the tile bars. The rear wall of the setting and one parallel to it arched over the shell a few feet forward form the uptakes. On these and the rear portion of the side walls is placed a light sheet-iron hood, from which the breeching leads to the chimney. When an iron stack is used this hood is stiffened by L and T irons so that it becomes a truss carjyijig the weight of such stack and distributing it to the side walls. A good example of this latter style of braced hood is seen in the half tone cut of the People' s Railway Co. , on page 51, where the four side walls of the three 200 horse-power boilers thus carry the heavy stack. In the Central Distillery Plant, (see half tone cut —136— Hi Hi. No^e: 0.,-. Hollow SlQubolt with Removable' PIuo., Detail of Water-lee. Hand Hole Plates and Yokes, etc., of Heine Boilers. on page 120, three of the 300 horse- power boilers are thus equipped, while the fourth boiler, put in later, carries its stack in the same way. In the UnioJi Depot Ry. Plant, 1750 horse-power (see half tone cut on page 128), the hood is dispensed with and a long breeching, circle top, flat bottom, runs over all the boilers, its width spanning the distance between uptake walls ; over each boiler is placed a stout cast iron frame, bolted to the bottom of the breeching and containing a swinging damper. The Anheuser. Busch Plant, 2400 horse-power (see half tone cut on page 170 has a circular iron flue supported on I beams just over the rear aisle, into which short necks from the hoods open from the side ; each neck contains a swinging damper. We are often obliged by local circumstances to carry the breeching out forward or midway of the boiler to one side. There is no difficulty of adapting our flue connections to such conditions. Swinging- dampers are always to ho^ preferred; sliding dampers are apt to stick, and always require considerable force to move them. The cut on page 139 shows the style of setting generally used by us. With moderate firing and dry coals, it will practically prevent smoke. With highly bituminous coals and somewhat pushing the fires some smoke will result. The bridge wall is hollow and has small slotted openings in rear to deliver hot air into the half consumed gases which roll over the bridge wall into the combustion chamber. It receives its air from channels in the hollow side walls (controlled by small cast iron slides), through a cross flue at the rear end and a number of small flues under the floor of the combustion chamber, as shown in the cut. In the rear wall of the combustion chamber is an arched opening, closed by a cast iron door, which in turn is shielded by a dry firebrick wall easily removable. For special fuels, for smoke prevention, etc., there are now to be had various forms of furnaces, automatic stokers, rocking grate-bars, etc. Heine boilers have been set and operated successfully with these various devices. They are not all equally applicable in all localities nor adapted to the same conditions. As a rule we find that our customers or their engineers under- stand their local fuels and local conditions best, and we are always glad to adapt our setting to such of these devices as they may select. OPERATION. The boiler being filled to middle water line, the fire is started on the grate. The flame and gases pass over the bridge wall and under the lower tier of tiling, finding in the ample combustion chamber, space, temperature and air supply for complete combustion, before bringing the heat in contact with the main body of the tubes. Then, when at its best, it rises through the spaces between the rear ends of the tubes, between rear waterleg and back end of tiling, and is allowed to expend itself on the entire tube heating surface without meeting any obstruction. Ample space makes leisurely pro- gress for the flames, which meet in turn all the tubes, lap round them and finally reach the second uptake at the forward end of the top tier of tiling with their temperature reduced tc less than 900° Fahrenheit. This has been measured here, while wrought iron would melt just above the lower tubes at rear end, showing a reduction of temperature of over 1,800° Fahrenheit between the two points. As this space is studded with water tubes swept clean by a positive and rapid circulation, the absorption of this great amount of heat is explained. The gases next travel under the bottom and sides of the shell and reach the uptake at just the proper tem- perature to produce the draft required. This varies of course according to —138— I- D- re 2. 5" ft) DD o chimney, fuel, duty required, etc. With boilers running at their rated capacity 4o0° Fahrenheit are seldom exceeded. Meanwhile as soon as the heat strikes the tubes the circulation of the water begins. The water nearest the surface of the tubes becoming warmer rises, and as the tubes are higher in front this water flows towards the front water leg where it rises into the shell, while colder water from the shell falls down the rear water leg to replace that flowing forward and upward through the tubes. This circulation, at first slow, increases in speed as soon as steam begins to form. Then the speed with which the mingled current of steam and water rises in the forward water leg will depend on the difference in weight of this mixture, and the solid and slightly colder water falling down the rear water leg. The cause of its motion is exactly the same as that which produces draft in a chimney as explained in the discussion of "A Modern Boiler Plant,'' page 116. The maximum velocity will be reached when the mixture is about half steam and half water. As the area of the throat of the water leg is practically equivalent to the aggregate tube area (offsetting the greater amount of skin friction in the tubes against the reduced area of the throat), there will be nothing to interfere with Wiefree action of gravity and the full speed will be maintained as long as steam is being made. This circu- lation must be well borne in mind. It is forward through the tubes, upward through the front water leg, to the rear in the shell, and down through the rear water leg. At the forward throat of the shell the channel slightly en- larges by reason of two outward flanges of the water leg. This greatly facilitates the liberation of the steam, and is the best form of orifice. (Bate- man's experiments, Proc. Inst. Mech. Eng'rs, 1866, gives this form of orifice 95 per cent of theoretical capacity.) The deflection plate L assists in directing the circulation of the water to the rear. Thus the steam bubbles obtain a trend towards the rear, throwing the spray in a direction away from the flow of steam. It also has the effect of increasing the liberating surface. For each section of this moving surface of water, as it is deliver- ing its load of steam, sweeps rapidly to the rear, making room for the next section, thus constantly presenting a fresh surface for this work. The shallowness of the water at the front of the shell makes it easier for the steam to pass through; its depth at the rear ensures a solid body of water for replenishing the rear water leg and tubes. The height of the steam space in front removes the nozzle far out of reach of any spray; the deflection plate catches and deflects any sudden spurt, while finally the dry pan or dry pipe draws the steam from a large area, from three sides, thus preventing any local disturbance. These appliances make it possible to run the Heine Boiler 50 per cent above rating with less than otie-ffth of one per cent entrainment. The action of the mud drum is as follows: The feed water enters it through the pipe F about one-half inch above its bottom; even if it has previously passed the best heaters it is colder than the water in the boiler. Hence it drops to the bottom, and, impelled by the pump or injector, passes at a greatly reduced speed to the rear of the mud drum. As it is gradually heated to near boiler temperature it rises and flows slowly in re- verse direction to the open front of the mud drum; here it passes over in a thin sheet and is immediately swept backward into the main body of water by the swift circulation, thus becoming thoroughly mixed with it before it —140— reaciies the tubes. During this process the mud, lime salts and other pre- cipitates are deposited as a sort of semi-fluid "sludge" near the rear end of the mud drum, whence it is blown off at frequent intervals through the blow-off valve N. As the speed in the mud drum is only about one-fiftieth of tliat in the feed water pipe, plenty of time is given for this action. Any precipitates which may escape the mud drum at first, will of course form a scale on the inside of the tubes, etc. But the action of expansion and contraction cracks off scale on the inside of a tube much faster than on the outside, and then the circulation sweeps, the small chips, like broken egg- shells, upward, and as they pass over the mouth of the mud drum they drop in the eddy, lose velocity in this slow current and fall to the bottom, and, being pushed by the feed current to the rear end, are blown off from the mud drum with other refuse. On opening a Heine boiler after some months service, such bits of scale, whose shape identifies them, are always found in the mud of the mud drum. Very little loose scale is found on the bottom of the water legs; the current through the lower tubes, always the swiftest, brushes too near the bottom to allow much to lodge there. This explanation of the action of the mud drum shows how the inside of the tubes may be kept clean. To keep the outside clear of soot and ashes which deposit on, and sometimes even bake fast to the tubes, each boiler is provided with two special nozzles with both side and front outlets, a short one for the rear, a long one for the front. They are of three-eighth inch gas pipe and each is supplied with steam by a one-half inch steam hose. The nozzle is passed through each stay bolt in turn, and thus delivers its side jets on the three or four tubes adjacent, with the full force of the steam, at the short range of two inches, kfiocking the soot and ashes off com- pletely, while the end jet carries them into the main draft current to lodge at points in breeching or chimney base convenient for their ultimate removal. An inspection of the cuts will show that the stay bolts are so located that the nozzle can in turn be brought to bear on all sides of the tubes. As soon as the nozzle is withdrawn from the stay bolt, this is closed air-tight by a plain wooden plug. In cleaning a boiler it is only necessary to remove every fourth or fifth handhole plate in the front water leg; the water hose, supplied with a short nozzle, can be entered in all the adjacent tubes, owing to the ample dimensions of the water leg. In the rear water leg only one or two handholes in the lower row need be opened to let the water and debris escape. The others in rear water leg are frequently left imtouched for years. A lamp or candle hung on a wire through the manhead may be held oppo- site each tube so that it can be perfectly inspected from the front. Once or twice a year, where the water is very scale bearing, it may be advisable to take off all the handhole plates of the front water leg and pass a scraper through all the tubes in succession. Aside from the plain cylinder boiler there is no boiler so completely accessible for internal and external inspection as the Heine. The ashes which deposit in the combustion chamber are removed through the ashpit door in the rear wall, never allow- ing it to become more than one-third full. We furnish with each boiler a set of "Rules for operation" in a neat frame, adapted to be hung up in the boiler room. —141— SUPERIORITY OF THE HEINE SAFETY BOILER. In the discussion of A Modern Steam Plant we have pointed out the four principal offices of a good boiler, and have explained why water tube boilers best fulfill the conditions of the problem. Without denying the merits of other systems of construction, we claim that the Heine boiler stands at the very head and front in the good qualities essential to complete performance. 1st. It bestabsorbs and transmits heat; hence economy and capacity. 2d. It will hold hig^h pressures with greatest safety. 3d. It best separates the Steam from the Water, ensuring- Dryness. 4th. It is best adapted to precipitate and discharge scale and mud. We ask a fair and critical examination of our description of the Heine Boiler, to which we shall refer in elucidating the above points. ABSORPTION AND TRANSMISSION OF HEAT. This, the most important work of the boiler, determines its economy and capacity, and must be discussed in connection with the furnace and the draft. For it is not sufficient to so construct the boiler that it will best absorb and transmit the heat, but it must also be so arranged that the heat can best reach it, and that nothing in its design will interfere with the best plan of furnace construction, nor increase unnecessarily the demands on the chimney. For absorbing and transmitting heat nothing can be better than a nest of tubes placed entirely in the flue, which the hot products of combustion must traverse on their way from combustion chamber to chimney, especi- ally when free and unimpeded circulation of the water is provided for. Mr. Babcock, in his interesting lecture on water circiUation (Cornell Uni- versity, 1890), has shown with great clearness that it depends, not as some have supposed, on the amount of inclination of the tubes, but *'is a func- tion of the difference in density of the two columns," the one of mingled steam and water, the other of solid water. The simple mode of calculation he suggests for finding the velocity of circulation gives us about twelve to eighteen feet as the average natural speeds for that general class of water tube boilers of which the Heine is a type. The cause of the circulation once understood, it is clear that any sharp turns or contractions which offer resistance to the flow will retard it in two ways. First, by altering- the conditions of equilibrium on which the speed depends. Second, since a river can not rise higher than its source, the speed lost by such an obstacle can not be regained; the loss in speed at this point will therefore be mul- tiplied, at other points having larger areas, by the ratio those areas bear to this contracted one. In most boilers of this class there are between the tubes and the drum several points where the contents of seven, nine or —142— even twelve tubes have to pass through an opening equal to one tube area. Every such place first disturbs the conditions on which the speed depends by absorbing some of the existing "head" (or difference in weight). Sec- ond, the maximum speed depending on the head can exist only at the least such opening, and hence in the nest of tubes the circulation will be re- duced to oiie-seventli, one-niuth, or one-twelfth of the natural speed. In Heine Boilers there are no such contractions of area, even the smallest throat areas being 65 to 90 per cent of the aggregate tube area. The Heine Boiler g-ains another advantage from this fact. The water in the upper tubes having less "head," begins with less speed than that in the lower tier; the heating surface of the upper tubes will then be somewhat less active than that of the lower tubes. Since they get the first heat, more steam will be made in the lower tubes, further increasing the original difference in velocity. The combined effect is that the circulation through the lower tubes is much faster than through the upper ones. The obstruc- tions before noted will multiply this difference, since only the more rapid current will there make its way at the expense of the sluggish one. Thus the effectiveness of the upper tubes is largely curtailed. The full throat area of the Heine Boiler, on the other hand, leaves room for all the cur- rents, hence the full efficiency of the upper tubes is preserved. In the older types of this class of water tube boilers the tubes only are inclined, and therefore the return circulation in the rear has to pass through small tubes several feet in length, nearly vertical. The escaping gases pass around them, tending to create an upward circulation along the sur- face, which must somewhat check the downward flow. Everybody daily observes that water invariably "swirls" when it escapes through a small round hole or a tube from a wash bowl, bath tub or barrel. We all know how vexatious is the delay caused by it. This action, being independent of the surrounding pressure, takes place in the short tubes just mentioned, and retards the flow^. In the Heine boiler this Is done away with. The water at the rear end of the shell is about a foot deeper than in front, the openings are large and rectangular, and the downward flow is through a rectangular chamber equal in section to the ag-g-reg-ate tube area. Swirling is impossible and the tubes are fully supplied with solid water under all circumstances. The circulation of the water is the life of all w^ater tube boilers. Craddock's experiments show how its speed multiplies the effectiveness of heating surface. Details of construction which reduce it to less than one-fifth its natural velocity are therefore faulty, especially when this re- duced speed is found in the tubes. The Heine Boiler carefully avoids any such obstructions and the natural speed of circulation is maintained throughout. Therefore the effectiveness of its heating surface for the absorption and transmission of heat is much greater than that of other boilers. All fuels require much air, great heat, space for expansion, and time for their complete combustion. An arched chamber, composed entirely of fire brick, would be the ideal furnace, in which combustion should be completed without meeting any cooling surface, the products when at their greatest temperature to be launched into and amongst the heating surfaces of the boiler. The nearer a furnace can be made to approach these condi- tions the better will be its work. The other extreme is the internally fired —143— -7^ O C C O cu ■+-' CD ■5< cum o cu c 'qj X boiler, whose performance on bituminous coals is very inferior in spite ot its smaller loss by radiation. Between them lie the return tubular boilers, and those water tube boilers whose furnaces are separated from their com- bustion chambers by the first pass of the nest of tubes. The heating- sur- faces of a boiler are such for the Avater only; in reference to the flame they are cooling surfaces. Brought in contact with the gases at the be ginning of combustion they lower their temperature below the required point. This results in the direct loss of much of the heating power of the volatile part of the fuel which escapes unburnt, and in the indirect loss due to impairment of the conductivity of the heating surface owing to de- posit of much soot. As the first third of the heating surface thus encoun- tered absorbs between 60 and 70 per cent of the heat (Graham's experi- ments, 1858), it is useless to expect secondary combustion of any practical value in a combustion chamber placed beyond it, with no means of restor- ing the lost temperature. This method of construction probably grew out of the pretty widespread belief that heating surface placed at right angles to the course of the flame was much more effective than in any other rela- tive position. Even if this were true the old adage, "always catch your hare before you cook him," should induce prudent men not to allow its application to vitiate their furnace construction. It is probably true only for radiant heat; no experiments are adduced to prove it true for currents of hot gas; there it is plainly a case of "faith without works. " On the other hand German experiments (Stuehlen Ing. Kal., 1892) show tube heating surface parallel to the current 30 per cent more effective than when placed at right angles. The Heine boiler setting approximates the ideal furnace. Fire place and combustion chamber are of fire brick, except that minimnm of tube surface required to support the fire brick roof, ex- perience having shown that arches are too short-lived where the soda of the ashes under high temperatures fluxes the fire brick. The radiation from side walls and floor is arrested and utilized to pre-heat the small amount of air thrown into the gases at the bridge wall. Having passed the combustion chamber, flame and gases are thrown in contact w^ith the w^hole of the tuhe heating surface, which they envelope and strike at all angles, the main trend being parallel to the tubes. Observation shows that they roll around, mix, break up, combine, etc., according to natural laws, and following many causes, to the apparent neglect of some single one the professor may lay down in the lecture room, or the draftsman prescribe by the conventional arrow. In the Heine boiler and furnace we arrange for space, time, air and heat for the best combustion, then open out into an ample flue, containing all the tubes, and like the Brooklyn alderman with the gondolas, "leave the rest to nature'' The small tiles on the upper and lower tier of tubes make adjustments of flue areas, to suit local and possibly changing requirements, possible at all times. The trend of the gases is the natural one, rising gradually towards the stack. We thus avoid that loss in chimney power incident to pulling hot gases downwards against their bent. Having shown that with the most free circulation of the water, we con- bine the best furnace arrangement, the natural circulation of the hot gases, the equal exposure of the total heating surface to them, and the least de- mands on the chimney, we have explained w^hy the Heine Boiler ranks first in economy and capacity. Our many customers will gladly attest the results. —145— The facilities for observing and cleaning the heating surfaces through Ihe hollow staybolts have been fully explained in the description of the boiler. The effect of this on the economy and capacity must be here noted. As human nature goes, the fireman will not begin to clean the heating surfaces until he has to. In the Heine boiler, as he blows through each staybolt in turn, the cleaned section and increased draft reward him at once by a rise in the steam pressure while cleaning-. Under the old plan of cleaning through side doors in the walls, cold air rushes in, and the pressure drops while cleaning, and does not rise again until the work is completed and the doors again closed. Furthermore, the absence of these doors in the side walls of the Heine boiler makes them less liable to crack and leak. SAFETY AT HIGH PRESSURES. This depends on the qualities of the materials, the workmanship, the proper arrangement of the parts, avoidance of unequal expansion and con- traction, and accessibility for inspection, cleaning and repairs. We use no cast iron in any parts subject to tensile stress. In this we follow the rule laid down by the AMERICAN BOILER MANUFACT- URER'S ASSOCIATION (Proceedings 1889): CAST IRON— Should be of soft, gray texture and high degree of ductil- ity. To be used only for hand-hole plates, crabs, yokes, etc., and manheads. It is a dangerous metal to be used in mud drums, legs, necks, headers, manhole rings, or any part of a boiler subject to tensile strains; its use should be prohib- ited for such parts." For shells, water legs and drums we use a first-class flange steel made for us and inspected before it leaves the steel works under the following: SPECIFICATIONS FOR BOILER PLATES FOR HEINE SAFETY BOILERS. STEEL.— Homogeneous Steel made hy the OPEN HEARTH process, and having the following qualities: TENSILE STRENGTH.— 55,000 to 62,000 lbs. per square inch. ELASTIC LIMIT.— Not under 32,000 lbs. per square inch. ELONGATION.— 20 per cent for plates ft inch thick or less, 22 J^ per cent for plates over ft inch and under ^ inch thick, 25 per cent for plates 3/^ inch thick and over. TEST SECTION.— To be 8 inches long, planed or milled edges; its crosL sectional area shall not be less than one-half of one square inch, nor shall its width ever be less than the thickness of the plate. Every third test piece to be of the shape and dimen- sions prescribed by the rules of the United States Board of Supervising" Inspectors of Steamboats. BENDING TEST.— Steel up to ^ inch thickness must stand hot and cold bending double, and being hammered down on itself; above that thickness, it must bend round a mandrel of diameter one and one-half times the thickness of plate down to 180° . All without showing signs of distress. NICKED SAMPLE.— When a sample is broken, after being nicked, the appearance of laminations or cold shuts, shall cause the re- jection of the plates represented by the sample. —146— AXiL TESTS. — To be made at the steel mill by the inspectors of the Roberx W. Hunt & Co. Bureau of Inspection and Tests. CHEMICAL TESTS— Will be required, and if they show more than ^0.04 per cent Phosphorus, or more than 0.03 per cent Sulphur, the plates will be rejected. This is the same as the standard adopted by the Americal Boiler Man- ufacturers' Association, except that we have increased the requirements for elongation somewhat; we have further added the tests on the section used by the United States Board of Supervising Inspectors, to meet the requirements of cities prescribing the "Marine" tests. It is well known that the same steel will show higher t. s. on the "Marine" section than on the 8 inch section, but the latter is best for showing the elongation. The tubes are the standard American wrought iron boiler tubes, all tested by hydrostatic pressure at the tube mills. They are intended to be the weakest parts of the structure. As already explained, a tube giving way from internal pressure suffers a local rupture merely; the boiler will require several minutes to empty itself through a tube, resulting in a gradual though rapid decrease of pressure, an extinguishing of the fire, and no explosion. The staybolts are made of best butt-welded hydraulic tubing. The threads on them are therefore cut into solid metal all around, which would be doubtful were lap-welded or built up tubing used. They are so proportioned that in testing to rupture they part in the solid metal but do not strip the thread. The ends are carefully peaned over. The rivets are according to American Boiler Manufacturer's Association standard, which we quote: **KIVETS to be made of good charcoal iron, or of a very soft, mild steel running between 50,000 and 60,000 pounds tensile strength and showing an elongation of not less than 30 per cent in eight inches, and having the same chemical composition as specified for plates." In all the processes of manufacture wc follow the best boiler shop prac- tice of the United States as laid down by the American Boiler Manufactur- ers' Association, as for instance in the rule for flanging: ''FliANGING to be done at not less than a good, red heat. Not a single blow to be given after the plate is cooled down to less than cherry red by daylight. After flanging, all plates should be annealed by uniform cooling from an even dull red heat for the whole sheet in the open air." Having built up our boiler of the very best materials, and by the best methods of workmanship, we erect it in such a way that there can be no unequal expansion strains. The entirely free and unchecked circulation of water and fire has been fully explained; this equalizes temperatures not only when in full opera- tion, but as soon as the fire is lit. This can be verified by feeling the ends cf shell and water legs when starting fires. Besides this there is another —147— equalizing tendency. The shell will stretcli more than the tubes from the internal pressure; the lower tubes receiving g^reater heat, will expand more from this cause. The two tendencies counterbalance beautifully, as can be verified by delicate measurements on any Heine boiler while cold and while hot and under heavy pressure. Our method of supporting the boiler on the water legs, the front one on a fixed support, the rear one on rollers, gives freedom for expansion without undue stress on any part. The weight of the boiler filled with water is thus carried on its strongest pai'ts. Most sectional boilers can not be thus supported, having in place of the water legs, loose, many- jointed constructions incapable of supporting any extra weight. It is evident that ours is a much better way to support a boiler than to hang it from a gallows frame by bolts or links. For these concentrate strains equal to the whole weight of boiler and water on two points of the shell, thus disturbing that equilibrium of stress obtained by giving it the C3dindrical form. Another signal advantage of the Heine boiler is that it is completed and thoroughly tested in the boiler shop before shipment. Our style of setting, with horizontal travel of the gases, has two further advantages over the up and down method. 1st. The cold air which rushes into the furnace when the doors are opened for firing is drawn to the rear, away from the tube joints, in place of up and among them. 2nd. The hot gases do not reach the shell until after passing the entire tube heating surface, being then no longer hot enough to injure a rivet joint; in the up and down type they make their first turn under a rivet joint of the shell, after traversing only a third of the tube surface, and in what is considered a combustion chamber hot enough to regenerate the flame. Hence our shells are safer! In all water tube boilers access must be had to each tube through some form of hand hole plate. Some have each group of two, three or more tubes controlled by a hand hole plate, some each single tube. Of course the larger each such plate the more danger of cracks, leakage of joints, etc. Elsewhere we have explained why only a few hand hole plates of each set have to be removed for washing out a Heine boiler. But besides this our hand hole plates are much safer than others in general use. A typical form for sectional boilers is shown below. T T are the ends of the —148- tubes and the joints are made outside as at J. J. on the cap C. On the inside is merely a yoke Y to hold up the bolt B. This of course necessi- tates another joint j under the nut. These joints have to be made tight while the boiler is cold; this requires a nice exercise of judgment, since strain enough must be put on the bolt both to counterbalance the internal pressure of the boiler when steam is raised, and enough more to keep the joint tight then. In other words, the stretch of the bolt has to be antici- pated and more strain added. And this double strain is always on the bolt whether the boiler is under steam or idle. It will not do to tighten up on the bolt when the boiler is under steam. For leakage around the threads will soon fill the hollow cap of the nut, which at any additional turn of the nut will crack it open by hydrostatic pressure. If we have a hand hole of 4^ inches diameter we have an area of 15.9 square inches to cover. At 125 pounds steam pressure we have 1,987 pounds pressure under the cap and about 150 pounds more under the nut to counteract be- fore any strain becomes available to make the joints tight. It has often happened that a cracked nut has caused a cap to blow off, scalding the at- tendants. With the Heine boiler the case is reversed; the single joint at J is an inside one, this pressure of 1,987 pounds makes the joint, so that the bolts can be drawn up when under steam, receiving but a trifling strain. It is clear that this is the safe plan, while the other is not. We have thus shown that in materials, workmanship, general design, settings, and in de- tails of construction the Heine boiler is the safest. SEPARATION OF WATER; DRYNESS OF STEAM. In describing the functions of a boiler in a modern steam plant we have shown to what causes the entrainment of water is due. The description of the Heine boiler shows how the entirely unchecked circulation tends away from the steam nozzle. The steam bubbles, lighter than the water, pass through it on some diagonal course, a resultant from their own verti- cal trend and the backward flow of the water. This throws the spra}- away from the vapor with a momentum about two hundred times that of the steam which flows towards the nozzle, with about one -fourth of the —149— speed it attains in the steam pipe. The function of the dry pipe or dry pan is well understood. Add this, and the action just described, to the fact that the inclination of our shell removes the water line further from the steam nozzle than in other boilers, and the reason why our steam is always dry becomes clear. An active agency for drying the steam, present at ah times in the boiler, more vigorous the more the boiler is pushed, ensures dry steam always. On forcing- tests we have shown steam six times as dry as our competitors. This has a decisive influence on the every day econ- omy of a steam plant. PRECIPITATION AND DISCHARGE OF SCALE AND MUD. The Heine Boiler was originally developed under the difficult condi- tions of boiler practice in the great Mississippi Valley. The problem was not only the economic utilization of the highly bituminous coals, low in calorific value as they are high in ash and volatile matter, but also the making of steam from water strongly impregnated witli mineral salts and frequently carrying a brown mixture of the sacred soils of several great States. The faults of the old style of mud drum were here but too apparent. The various ingenious coil devices choked up the faster, the more effective they were. The "Spray Feeds" wet the steam in the exact ratio of their efficiency in scale precipitation. Tlie Heine mud di'um, holding the in- coming feed water suspended for a time in an almost quiescent state, while subject to the external contact of a rapid current of the hottest water in the boiler, furnishes time, checked velocity and heat to induce precipi- tation. The necessity of a high temperature to make the mineral salts in- soluble has been before explained. Evidence of it is found in every boiler. It is well known that any reduction in velocity favors the dropping of sediment. Instead of checking the speed of circulation in the tubes where the precipitates do harm, the Heine boiler provides this mud drum where no fire can get at them to bake them into scale, but where they can be collected and blown off at such intervals as their amount prescribes. The fact that we have successfully replaced tvi^o-flue boilers in local- ities where return tubulars were tabooed on account of bad water proves the practical efficiency of our free circulation and submerged mud drum. —150- ( ii iiilriiv ii Chicago Athletic Club, CHICAGO, ILL. Contains 300 H. P. Heine Boilers. u. C B o c o -t— > c^ ;-■ O Oh > a > 'S cr PL) c/i O »— IOOCOt^.C^t-rHOi— lCOi-H>00»OOlOa:i-*S5'^05fOCOCOQOCOt~C'Car-..C»t-iXlC0>O>0Tt.'.0^»0l0 C^C^-H.--li-HrHrHl-H.-Hr-Hi--.— lOC^OOOOOOOO Ot^C^lCO'--l':Oi— ISO— <00 10 0lCiO-^05--C^1l>-fN':Di— '^-HCOi— ll>.lffl -*COW(M(M-^i— tOO0i050000t^l>-CD»0lCSTt-*e0C0C^IM.— l^0005a5COOOt-»t>.'Xi5DlOlO (^^(T^C'^(rq(^^(rq(^^a-^--^t--^-'-H■-H.-HI-^■-H,-^r^■-Hl-Hl-Hr^'-^oooooooooo OTcDi— i«nooOiooioo5--(r1i7?C<>S^C^C>J'— |>-H.— li-Hi-lr-li— I.--I— II— l>--l>-H>--l^rHi— IrHr-li-lOOOOOOOOOO oo»no^05-*ai^05-*(»coQoeoon'?qt^c--i'05-*(j3'^o:-^<(TlC.'^^l>.'^^^^^HCO•-^CO— JlOOlCOiOOS-rHOi-fOlOOCOMOOCOOOfMO COIOI.l>.CCi;DiO'0'I'--J.tD«3lQ«OIO ^^l?^<^^cqcq(^^c^^<^^^-lrH.-^^I-l^-^r-^,— irt^r-i^rtr-Hi-H,— (^.-ir-.«5CDl0l«Tt.CDCDl0IO-* ffq(r5'MC^lM(M(MlMi— li— II— li-lrH.-lr-l'-lrH.-lrHr-Hi-H^.-lrHr-li— li— lOOOOOOOOOOO cotOfN'M-H^3oaj05oot^t^a5?DioiOTt<-+coroe.Ti^alCO20CO00^5COCOt>..'MI>.'-ICO•-^CD■— itOOiaOlOOJ-^OS'^IOCQOOCOQOCOaJS^O Cq'MO<)C^'M'MrH^H.— 1^— Ir-I-H.— IrH,— I— I— (.-Hr-t.— <.— I-H— (1— lOOOOOOOOOOOOO -Hi— i5DOif5 0ioo»oo-*iS)'*oi-*oocooO'Moo.c^t>-(r^cO'-Hi;o-^cc>oic5 0i-ooioooo (M(M— I^OOai01XC0r--.C0X!l0l0^-*C0C0(M'TGC)OOt^l-^COCD'OlO-»JH-*CO C^C^-NIMT^fMr— It— l^^rH,-!,— I,— Ir-I^HrH^— .t-Hr-l.— (^.-H,— lOOOOOOOOOOCOO (M05-#COCOOOCOCOCOOOlMt^(Ml>.(M«0'-.>0 ffqi— irt0 03iOJoocot-t-xitoio>o-^Tj(cococooi— rici'+i05cccococoeot^c.c-lrHi— I,— li—li— 1^1— i.-— Ir-iOOOOOOOOOoOOOO b^^cRMOO<«oocoooMi>.(r^t-.'rii>.'-i50i— ICO— i>oo>ooioo5Ttia5T+iCieoa)cooocoooe.t^<:DCD>OlO-*-^.«>.COCD»OlO-l'^COC<5CO CqC^ltMiMi— Ir-li— IrHi— I— li— ii— IrH^T— li-li— 0O10O>»O'^05Tj(0STfl00imQ0C0Q0(Mb-'Mr--.(M<»-Ji:0T— ICOO>0 0100 10 051-- 1— iT-l00010iOOOOt^l>.COlO»C-*>*cr5a5C<)f5-tl-»'CO(M(7.cjh-.T— iiffl^cD— iioO>ooio05'^<05-+iose'3C(oei5coc'5t-.(?^t^(Nt~ijnio-di-^ccco(M(Mr-ioooio;K)oot^t^coio>o-i<-*eccc(MiM (MiniMT-irHi— ii-it-tt— ^T—T-ii— iT-ir-iT-ii— .^T-i— ii— I,— lOOOOOOOOOOCOOOOO g « N»oo>fflO>oo»ooiooioo>fto»oowoioo>oo>oo>oo>ooioo>oo>ooiooo5 a3co-'ii'*o»o«c>«t--t--oocx)050i)00i— iT-ico«3cot~.b-c»coo50iOO'-ii-< i^r-lr-(rH,-lr^r-i— iT-l^r-i-ii— It-lrtr^r-li-ll—li— IC4" 12.56 93.97 13 6 42 4% 143.13 1070.45 4 1 12 9% 13.09 97.93 13 9 43 2>4 148.48 1108.06 4 2 13 1 13.63 101.97 4 3 13 ^Vs 14.18 103.03 14 43 11% 153.93 1151.21 4 4 13 7>4 14.74 110.29 14 3 44 ^% 169.48 1192.69 4 5 13 io>^ 15.32 114.57 14 6 45 6% 165.13 1234.91 4 6 14 1% 15.90 118.93 14 9 46 4 170.87 1277.86 4 7 14 m 16.49 123.38 4 8 14 7% 17.10 127.91 15 47 1% 176.71 1321.54 4 9 14 11 17.72 132.52 15 3 47 10% 182.65 1365.96 4 10 15 2M 18.34 137.21 15 6 48 8M 188.69 1407.51 4 11 15 6^ 18.98 142.05 15 9 49 5% 194.82 1467.00 5 15 8K 19.63 146.83 16 50 3K 201.06 1503.62 6 1 15 ll^-'B 20.29 151.77 16 3 51 0>2 207.39 1550.97 6 2 16 2M 20.96 156.78 16 6 51 10 213.82 1599.06 6 3 16 5^ 21.64 161.88 16 9 52 7^ 220.35 1647.89 5 4 16 9 22.34 167.06 6 5 17 0>8^ 23.04 172.33 17 53 4% 226.98 1697.45 5 6 17 3>4 23.75 177.67 17 3 54 2>8 233.70 1747.74 6 7 17 &H 24.48 183.09 17 6 64 11% 240.52 1798.76 5 8 17 9^8 25.21 188.60 17 9 65 9>8 247.45 1850.53 6 9 18 0% 25.96 194.19 5 10 18 3% 26.72 199.86 18 56 ^% 254.46 1903.02 5 11 18 7>8 27.49 205.61 18 3 57 4 261.58 1956.25 18 6 68 1% 268.80 2010.21 6 18 10>8 28.27 211.44 18 9 58 10% 276.11 2064.91 6 3 19 7>2 30.67 229.43 ■^ 6 6 20 4% 33.18 248.15 19 59 8% 283.62 2120.34 6 9 21 2>8 35.78 267.61 19 3 60 5% 291.03 2176.51 19 6 61 3M 298.64 2233.29 7 21 11% 38.48 287.80 19 9 62 o>^ 306.35 2291.04 7 3 22 9>i 41.23 308.72 7 6 23 6% 44.17 330.38 20 62 9% 314.16 2349.41 7 9 24 4>8 47.17 352.76 20 3 63 7/^8 322.06 2408.61 20 6 64 4% 330.06 2468.35 8 25 1>^ 60.26 375.90 20 9 65 2>4 338.16 2628.92 8 3 25 11 53.45 399.76 8 6 26 ^K 56.74 424.36 21 65 11^ 346.36 2590.22 8 9 27 5^ 60.13 449.21 21 3 66 9 354.65 2662.25 21 6 67 &% 363.06 2715.04 9 28 3>4 63.61 475.75 21 9 68 3% 371.54 2778.54 9 3 29 0>8 67.20 502.55 9 6 29 10>8^ 70.88 530.08 22 69 1% 380.13 2842.79 9 9 30 ^yi 74.66 658.35 22 3 69 10% 388.82 2907.76 22 6 70 8% 397.60 2973.48 10 31 5 78.54 587.35 22 9 71 6% 406.49 3039.92 10 3 32 2% 82.51 617.08 10 6 82 11^4 86.59 647.65 23 72 3 415.47 3107.10 10 9 33 9K 90.76 678.27 23 3 73 0>2 424.55 3175.01 23 6 73 9% 433.73 3243.65 11 34 ^% 95.03 710.69 23 9 74 7>4 443.01 3313.04 11 3 35 4>8' 99.40 743.36 11 6 36 1>2 103.86 776.77 24 75 4% 452.39 3383.15 11 9 36 10% 108.43 810.91 24 3 76 2>^ 461.86 3454.00 24 6 76 11% 471.43 3625.69 12 37 8% 113.09 848.18 24 9 77 •9 481.10 3597.90 12 3 38 5% 117.85 881.39 12 6 39 3>i 122.71 917.73 25 78 ^K 490.87 3670.95 12 9 40 0% 127.67 954.81 25 3 79 3% 500.74 3744.74 25 6 80 IK 510.70 3819.26 13 40 10 132.73 992.62 25 9 80 10% 620.76 3894.52 13 3 41 7)-2 137.88 1031-17 -154— TABLE NO. 73. Wrought Iron, Steel, Copper and Brass Plates. Birmingham Gauge. No. of Gauge. 0000 000 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 20 27 28 29 30 31 32 33 34 35 36 Thickness, Inches. 0.454 or Vie fulL- 0.425 0.38 or 3/8 fulL-_ 0.34 orVs full-- 0.3 0.284 0.259 or 1/4 full- 0.238 0.22 .-_ 0.203 orV.5 fulL- 0.18 orVi6 light 0.165 or Vu light- 0.148 or Vr full- 0.134 0.12 or Vs light- 0.109 0.095 or Vio light 0.083 0.072 0.065 0.058 0.049 or V20 light 0.042 0.035 0.032 0.028 0.025 orV« 0.022 0.02 orVso 0.018 0.016 0.014 0.013 0.012 0.01 or Vioo 0.009 0.008 0.007 0.005 orVsoo 0.004 orVsoo 1.00 inch thick---. Weight Per Square Foot, Lbs. Iron. 18.2167 17.0531 15.2475 13.6425 12.0375 11.3955 10.3924 9.5497 8.8275 8.1454 7,2225 6.6206 5.9385 5.3767 4.8150 4.3736 3.8119 3.3304 2.8890 2.6081 2.3272 1.9661 1.6852 1.4044 1.2840 1.1235 1.0031 0,8827 0.8025 0.7222 0.6420 0.5617 0.5216 0.4815 0.4012 0.3611 0.3210 0.2809 0.2006 0.1605 Steel. 41.5696 18.4596 17.2805 15.4508 13.8244 12.1980 11.5474 10.5309 9.6771 8.9452 8.2540 7.3188 6.7089 6.0177 5.4484 4.8792 4.4319 3.8627 3.3748 2.9275 2.6429 2.3583 1.9923 1.7077 1.4231 1.3011 1.1385 1.0165 0.8945 0.8132 0.7319 0.6506 0.5692 0.5286 0.4879 0.4066 0.3659 0.3253 0.2846 0.2033 0.1626 42.1236 Copper. 20.5662 19.2525 17.2140 15.4020 13.5900 12.8652 11.7327 10.7814 9.9660 9.1959 8.1540 7.4745 6.7044 6.0702 5.4360 4.9377 4.3035 3.7599 3.2616 2.9445 2.6274 2.2197 1.9026 1.5855 1.4496 1.2684 1.1325 0.9966 0.9060 0.8154 0.7248 0.6342 0.5889 0.5436 0.4530 0.4077 0.3624 0.3171 0.2265 0.1812 46.9308 Brass. 19.4312 18.1900 16.2640 14.5520 12.8400 12.1552 11.0852 10.1864 9.4160 8.6884 7.7040 7.0620 6.3344 5.7352 5.1360 4.6652 4.0660 3.5524 3.0816 2.7820 2.4824 2.0972 1.7976 1.4980 1.3696 1.1984 1.0700 0.9416 0.8560 0.7704 0.6848 0.5992 0.5564 0.5136 0.4280 0.3852 0.3424 0.2996 0.2140 0.1712 44.3408 -155 — Table no. 74. Weight of Square and Round Iron. Side or Weight, Weight, Side or Weight, Weight, Side or Weight. Weight, DlAM. Square. Round. DlAM. Square. Round. DlAM. Square. Round. fe ■ .013 .01 2 13.52 10.616 5 84.48 66.35 Vb .053 .041 Yt 15.263 11.988 yi 93.168 73.172 A .118 .093 y^ 17.112 13.44 % 102.24 80.301 >€ .211 .165 % 19.066 14.975 % 111.756 87.776 % .475 .373 % 21.12 16.588 Vz .845 .663 % 23.292 18.293 6 121.664 95.552 % 1.32 1.043 % 25.56 20.076 K 132.04 103. 70 i X 1.901 1.493 % 27.939 21.944 % 142.816 112.16 % 2.588 2.032 3 30.416 23.888 K 154.012 120.96 1 3.38 2.654 ^ 35.704 28.04 7 165.632 130.048 ■ M 4.278 3.359 % 41.408 32.515 u 177.672 139.544 K 5.28 4.147 Va 47.534 37.332 y^ 190.136 149.328 X 6.39 5.019 54.084 42.464 % 203.024 159.456 % 7.604 5.972 4 % 8.926 7.01 >4 61.055 47.952 8 216.336 169.856 % 10 352 8.128 % 68.448 63.76 X 11.883 9.333 Ya 76.264 59.9 9 273.792 215.04 Table No. 75, Vulgar Fractions of a Lineal Inch in Decimal Fractions. Advancing by Thirty-seconds. ■a 1 c >> o c o mals Inch. ■a 1 B >> o c o 71 A 2 « H 17 'G c 1 _1- 0.03125 0.53125 2 1 0.0625 18 tV 0.5625 8 4^ 0.09375 19 \% 0.59375 4 * 0.125 20 f 0.625 5 5 ■J 2" 0.15625 21 4^ 0.65625 6 tV 0.1875 22 W 0.6875 7 -^^ 0.21875 23 2 3 3 2 0.71875 8 \ 0.25 24 % 0.75 9 9 0.28125 25 ■1* 0.78125 10 A 0.3125 26 1^ 0.8125 11 -u 0.34375 27 27 '3 2' 0.84375 12 % 0.375 28 I 0.875 13 1 3 ■3 2' 0.40625 29 n 0.90625 14 tV 0.4375 30 \% 0.9375 15 1 5 '3 2' 0.46875 31 •30- 0.96875 16 h 0.5 32 1 1.000 Advancing by Odd Sixty-fourths. 1 o 5 7 9 11 13 15 17 19 21 23 25 27 29 31 Decimals of an Inch. 33 0.015625 0.04687 35 0.078125 37 0.109375 39 0.140625 41 0.171875 43 203125 45 0.234375 47 0.265625 49 0.296875 51 0.328125 53 0.359375 55 0.390625 57 0.421875 59 0.453125 61 0.484375 63 0.515625 0.546875 0.578125 0.609375 0.640625 0.671875 0.703125 0.734375 0.765625 0.796875 0.828125 0.859375 0.890625 0.921875 0.953125 0.984375 —156- Table No. 7G. Lineal Inches in Decimal Fractions of a Lineal Foot. Lineal Inches. Lineal Foot. Lineal Inches. Lineal Foot. Lineal Inches. Lineal Foot. 1 0.001302083 ^l 0.15625 n 0.5416 1 15? 0.00260416 2 0.1666 C| 0.5625 1 0.0052083 9 1 ^ 8 0.177083 i 0.5833 1 8 0.010416 2 1 -" 4 0.1875 7i 0.60416 3 0.015625 O 3 -' 8 0.197916 7|- 0.625 1- 0.02083 2| 0.2083 7| 0.64583 t\ 0.0260416 2g 0.21875 8 0.66667 1 0.03125 2| 0.22916 ^h 0.6875 7 0.0364583 2§ 0.239583 8i 0.7088 1 0.0416 3 0.25 8| 0.72916 t\ 0.046875 3i- 0.27083 9 0.75 1 0.052083 3^ 0.2916 n 0.77083 i^ 0.0572916 C> 3 '^ 4 0.3125 n 0.7916 3 4 0.0625 4 0.33333 9|- 0.8125 it 0.0677083 4i 0.35416 10 0.83333 1 0.072916 4i 0.375 10 i- 0.85416 1 5 0.078125 4| 0.39583 10\ 0.875 1 0.0833 5 0.4166 10-1 0.89583 u 0.09375 ^4^ 0.4375 11 0.9166 u 0.10416 H 0.4583 lU 0.9375 If 0.114583 5f 0.47916 lU 0.9583 u- 0.125 6 0.5 11 1- 0.97916 1 5 0.135416 n 0.52083 12 1.000 11 0.14583 1 4 i i Thejij^st cost of a boiler is a fixed quantity. Tlie cost of operation is one continuing during the life of the boiler. Given the relative cost of tubular and water-tube boilers, and the cost of fuel, it is a simple arithmetical calcu- lation to determine what percentage of economy there must be in water-tube boilers in order to earn back their extra first cost. Of course no one who understands the subject, now doubts that there is some advantage in water- tube boilers in point of economy of operation and repairs. Take this per- centage of economy at the minimum — say only 10% — and see how short a time it takes to amount to more than the cost of the boiler. It will surprise you. —157— TABLE NO. 77. Square Inches in Decimal Fractions of a Square Foot. Square Inches. Square Foot. Square Inches. Square Foot. Square Inches. Square Foot. Square Inches. Square Foot. 0.10 0.0006944 24.0 0.16666 65.0 0.45138 105.0 0.72916 0.15 0.0010416 25.0 0.17361 66.0 0.45833 106.0 0.73611 0.20 0.001388 26.0 0.18055 67.0 0.46527 107.0 0.74305 0.25 0.0017361 27.0 0.18750 68.0 0.47222 108.0 0.75000 0.30 0.002083 28.0 0.19444 69.0 0.47916 1 109.0 0.75694 0.35 0.0024305 29.0 0.20138 70.0 0.48611 110.0 0.76388 0.40 0.002777 30.0 0.20833 71.0 0.49306 111.0 0.77083 0.45 0.00311249 31.0 C.21527 72.0 0.50000 112.0 0.77777 0.50 0.003472 32.0 0.22222 73.0 0.50694 113.0 0.78472 0.55 0.0038194 33.0 0.22916 74.0 0.51388 114.0 0.79166 0.60 0.004166 34.0 0.23611 75.0 0.52083 116.0 0.79861 0.65 0.0045138 35.0 0.24305 76.0 0.52777 116.0 0.80555 0.70 0.004861 36.0 0.25000 77.0 0.53472 117.0 0.81249 0.75 0.0052083 37.0 0.25694 78.0 0.54166 118.0 0.81944 0.80 0.005555 38.0 0.26388 79.0 0.54861 119.0 0.82638 0.85 0.0059027 39.0 0.27083 80.0 0.55555 120.0 0.83333 0.90 0.006250 40.0 0.27777 81.0 0.56249 121.0 0.84027 0.95 0.0065972 41.0 0.28472 82.0 0.56944 122.0 84722 1.0 0.006944 42.0 0.29166 83.0 0.57638 123.0 0.85416 2.0 0.01388 43.0 0.29861 84.0 0.58333 124.0 0.86111 3.0 0.02083 44.0 0.30555 85.0 0.59027 125.0 0.86805 4.0 0.02777 45.0 0.31249 86.0 0.59722 126.0 0.87500 6.0 0.03472 46.0 0.31944 87.0 0.60416 127.0 0.88194 6.0 0.04166 47.0 0.32638 88.0 0.61111 128.0 0.88888 7.0 0.04861 48.0 0.33333 89.0 0.61805 129.0 0.89583 8.0 0.05555 49.0 0.34027 90.0 0.62500 130.0 0.90277 9.0 0.06250 50.0 34722 91.0 0.63194 131.0 0.90972 10.0 0.06944 61.0 0.35416 92.0 0.63888 132.0 0.91666 11.0 0.07638 52.0 0.36111 93.0 0.64583 133.0 0.92361 12.0 0.08333 53.0 0.36805 94.0 0.65277 134.0 0.93065 13.0 0.09027 54.0 0.37500 95.0 0.65972 135.0 0.93750 14.0 0.09722 55.0 0.38194 96.0 0.66666 136.0 0.94444 15.0 0.10416 56.0 0.38888 97.0 0.67361 137.0 0.95138 16.0 0.11111 57.0 0.39583 98.0 0.68055 138.0 0.95833 17.0 0.11805 68.0 0.40277 99.0 0.68750 139.0 0.96627 18.0 0.12500 59.0 0.40972 100.0 0.69444 , 140.0 0.97222 19.0 0.13194 60.0 0.41666 101.0 0.70138 141.0 0.97916 20.0 0.13888 61.0 0.42361 102.0 0.70833 142.0 0.98611 21.0 0.14583 62.0 0.43055 103.0 0.71527 143.0 0.99305 22.0 0.15277 63.0 0.43750 104.0 0.72222 144.0 1.0000 23.0 0.15972 64.0 0.44444 -158— Table No. 78. Decimal Fractions of a Square Foot in Square Indies. Square Foot. Square Inches. Square Foot. Square Inches. Square Foot. Square Inches. Square Foot. Square Inches. 0.01 1.44 0.26 37.4 0.51 73.4 0.76 109.4 0.02 2.88 0.27 38.9 0.52 74.9 0.77 110.9 0.03 4.32 0.28 40.3 0.53 76.3 0.78 112.3 0.04 5.76 0.29 41.8 0.54 77.8 0.79 113.8 0.05 7.20 0.30 43.2 0.55 79.2 0.80 115.2 0.06 8.64 0.31 44.6 0.56 80.6 0.81 116.6 0.07 10.1 0.32 46.1 0.57 82.1 0.82 118.1 0.08 11.5 0.33 47.5 0.58 83.5 0.83 119.5 0.09 13.0 i 0.34 49.0 0.59 85.0 0.84 121.0 0.10 14.4 0.35 50.4 0.60 86.4 0.85 122.4 0.11 15.8 0.36 51.8 0.61 87.8 0.86 123.8 0.12 17.3 0.37 53.3 0.62 89.3 0.87 125.3 0.13 18.7 0.38 54.7 0.63 90.7 0.88 126.7 0.14 20.2 0.39 56.2 0.64 92.2 0.89 128.2 0.15 21.6 0.40 57.6 0.65 93.6 0.90 129.6 0.16 23.0 0.41 58.0 0.66 95.0 0.91 131.0 0.17 24.5 0.42 60.5 0.67 96.5 0.92 132.5 0.18 25.9 0.43 61.9 0.68 97.9 0.93 133.9 0.19 27.4 0.44 63.4 0.69 99.4 0.94 135.4 0.20 28.8 ' 0.45 64.8 0.70 100.8 0.95 136.8 0.21 30.2 0.46 66.2 0.71 102.2 0.96 138.2 0.22 31.7 " 0.47 67.7 0.72 103.7 0.97 139.7 0.23 33.1 0.48 69.1 0.73 105.1 0.98 141.1 0.24 34.6 0.49 70.6 0.74 106.6 0.99 142.6 0.25 36.0 0.50 72.0 0.75 108.0 1.00 144.0 How many large modern boiler plants are now constructed with old style flue and tubular boilers — boilers in which circulation is in spite of, and not because of, their design and construction ? Among the big new installa- tions there are twenty water-tube plants now to every one of the old style. Yet many small boiler users still fail to grasp the fact that the economy of wa+*^r-tuhe boilers is "a condition " and not "a theory." —159— Table No. 79. French Measures of Length with U. S. Equivalents. 10 millimetres 10 centimetres 10 decimetres "1 100 centimetres > 1000 millimetres J 10 metres 10 decametres 10 hectometres 10 kilometres Metres. II. S. Equivalents. 1 millimetre 1 centimetre 0.001 0.01 0.1 1.0 10.0 100.0 1000.0 10000.0 0.03937 inch. 3937 inch 1 decimetre 1 METRE 1 decametre I hectometre 1 KILOMETRE 3.93704 inches. f 39.3704 inches. 1 3.2809 feet. 32.8087 feet. 328.0869 feet. 3280.869 feet 1 myriametre 6.21377 miles. TABLE No. 80. French Measures of Surface with U. S. Equivalents. 1 ?q, 1 sq, 1 sq 1 sq 1 sq, 1 sq. 100 sq. hectometres 1 sq. 100 sq. kilometres il sq. 100 sq. millimetres 100 sq. centimetres 100 sq. decimetres 1 10000 sq. centimetres-- J 100 sq. metres 100 sq. decametres- millimetre - centimeter- decimetre-- METRE--- decametre - hectometre - kilometre-- myriametre Square Metres 0.000001 0.0001 0.01 1.0 100.0 10,000.0 1,000,000.0 ioo,ooo,ooo.r U. S. Equivalents. 0.00155 sq. inches. 0.155 sq. inches. 15.5003 sq. inches. 10.7641 sq. feet. 1.1960 sq. yards, f 1076.41 sq. feet. 1 119.601 sq. yards, f 11960.11 sq. yards. \ 2.4711 acres, f 1196014 sq. yards. 10.38611 sq. miles. 38.611 sq. miles. TABLE No. 81. French Measures of Weight with U. S. Avoirdupois Equivalents. 10 milligrammes 10 centigrammes 10 decigrammes 10 grammes _____ 10 decagrammes 10 hectagrammes IlO kilogrammes 10 quintals "\ 1000 kilogrammes / 1 milligramme _- 1 centigramme -_ 1 decigramme — 1 GRAMME 1 decagramme--- 1 hectagramme -- 1 kilogramme — L metric quintal - 1 millier or tonne Grammes. 0.001 0.01 0.1 1.0 10.0 100.0 1000.0 U. S. Equivalents. 0.0154 grains. 0.1543 grains. 1.5432 grains. 15.4323 grains. 154.3235 grains. 0.3527 ounces. 1643.2349 grains. 3.5274 ounces. 2.2046 pounds. 220.4621 pounds. 2204.6212 pounds. 19.6841 cwt. 0.9842 tons. -160— Table No. 8^.. French Measures of Volume with U. S. Equivalents. 1000 cu. millimetres 1000 cu. centimetres 1000 cu. decimetres- 1000 cu. metres 1 cu. millimetre 1 cu. centimetre 1 cu. decimetre 1 cu. METRE -- 1 cu. decametre Cubic Metres. 0.000000001 0.000001 0.001 1.0 1000 U. S Equivalents. O.OOOOBl cu. inches. 0.061025 cu. inches. / 61.02524 cu. inches. I 0.0353156 cu. feet. r35.3156cu.feet. 1 1.308 cu. yards. 1308.0 cu. yards. TABLE NO. S3. French Liquid Measure with U. S. Equivalents. Litres. U. S. Equivalents. 10 centilitres r 1 centilitre \ 1 10 cu. centimetres / "" 1 decilitre -- - - 0.01 0.1 1.0 10.0 ion r 0.61025 CU. inches. \ 0.0845 gills. f 6.1025 cu. inches. 10.2114 pints. f 61.02524 cu. inches. 10.2642 gallons, 2.6418 gallons. 26.418 gallons. 10 decilitres 10 litres r 1 LITRE 1 1 1 cu. decimetre / 1 decalitre 1 hectolitre 10 decalitres ».^ I THE FAMOUS SCHICHAU ENGINE. Now owned by the C. C. Washburn Flouring Mills Co. Steam supplied by Heine Boilers. —161— Number of Threads per Inch of Screw. T-qi:oi:^ioO-ociaicr. ooir^ T— lTHCs|C<|(^i^l>-05 0C^ 'st^' CO -C000U0C I/) z < 15 ■" 1/ f, t^ Oi CO (M 1>- '^ u T-^Ttl(:oo:l(^qlOco^^'*oocoo5^'5t^tO'THl:Dcc> '^cdosth t- 3 l,^(M-T-IOO(MCOCOCcq^cD c»5ocir^oO»OC(M<:Dixiaii>-cOT-i)LOOi<:DCO'*iCC>-*t^t^OCOait^O THC0i(M»O0iTt<'*»X:i00C-C0OJ>-OiT— icsi»or^O U z u ce lU n. D U a: 1 ^ V. 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Equipped with 750 H. P. Heine Safety Boilers. LIST OF HEINE BOILER PLANTS. HOTELS, OFFICES AND PUBLIC BUILDINGS. National Guard Armory., St. L,ouis 1 Boiler, 40 H. P. Harmonie Club, St. Louis 1 " 15 Shaw Building, St. Louis 1 " 50 Mitchell Building, St. Louis 1 " 45 Missouri State University, Columbia, Mo 2 " 120 St. Louis Exposition, St. Louis 4 " 1000 House of Refuge, St. Louis 2 " 110 Montesano Hotel, St. Louis 1 " 15 Palace Hotel, San Francisco, Cal 4 " 260 McVicker's Theatre, Chicago, 111 2 " 260 Roe Building, St. Louis , 2 " 250 Good Samaritan Hospital, St. Louis 1 " 20 Lake View School House, Chicago, 111 2 " 75 State University, Madison, Wis .7. 2 " 110 Minneapolis Industrial Exposition, Minneapolis, Minn 4 " 1000 Centropolis Hotel, Kansas City 2 " 150 Inter-State Industrial Exposition, Chicago, 111 1 " 250 University of Denver, Denver, Colo., first order 1 " 90 University of Denver, Denver, Colo., second order 1 " 200 Boston Heating Co., Boston, Mass., first order 10 " 1000 Boston Heating Co., Boston, Mass., second order 2 " 200 San Jose Insane Asylum, San Jose, Cal 2 " 220 Cincinnati Exposition, Cincinnati, Ohio 2 " 400 Denver Republican, Denver, Colo 1 " 80 Cathedral of St. John, Denver, Colo 1 " 80 Railroad Building, Denver, Colo 1 " 110 Arkansas State Lunatic Asylum, Little Rock, Ark 2 " 150 Western Pennsylvania Exposition, Pittsburg, Pa 2 " 500 Houser Building, St. Louis 2 " 240 Hospital for the Insane, Fergus Falls, Minn 1 " 120 Southern Illinois Penitentiary, Chester, 111 2 " 600 Insane Asylum, Agnew, Cal 2 " 220 Railroad Building, Denver, Colo., second order 1 " 110 Court House, Evansville, Ind 2 " 190 Wm. Kirkup & Son, Cincinnati, Ohio 2 " 220 Pabst Opera House, Milwaukee, Wis 2 " 240 Arapahoe County Jail, Denver, Colo 3 " 360 C. D. McPhee, Denver, Colo 2 " 150 Broadway Theatre, Denver, Colo., first order 2 " 240 Boatmen's Bank Building, St. Louis 2 " 240 Broadway Theatre, Denver, Colo., second order 1 " 120 Samuel Cupples Real Estate Co., St. Louis 2 " 740 The Neave Building Co., Cincinnati, Ohio 2 " 240 First National Bank, Duluth, Minn 2 " 80 John Shillito Co., Cincinnati, Ohio, first order 1 " 250 John Shillito Co., Cincinnati, Ohio, second order 2 " 400 John M. Smyth, Chicago, 111 2 " 500; University of Michigan, Ann Arbor, Mich 2 " 300 Hospital for the Insane, Fergus Falls, Minn., second order 1 " 120 Palace Hotel, San Francisco, Cal., second order 3 " 525 Royal Victoria Hospital, Montreal, Can 2 " 160 R. H. Macy & Co., New York 3 " 600 Henry C. Brown, Palace Hotel, Denver, Colo 4 " 520 Jas. G. Fair Building, San Francisco, Cal 1 " 175 Hospital for the Insane, Fergus Falls, Minn., third order 1 " 120 Jackson County Court House, Kansas City .-.. 3 " 360 Equitable Building, Des Moines, Iowa 2 " 300 Freehold Building, Toronto, Can 1 " 120 Confederation Building, Toronto, Can 2 " 200 John Doty Engine Co., Toronto, Can 1 " HO Athletic Club Building, Chicago, 111 2 " 300 World's Columbian Exposition, Chicago, 111 '8 " 3000 Windsor Hotel, Montreal, Can 1 " 150 Betz Building, Philadelphia, Pa 3 " 500 Mercantile Club, St. Louis 2 " 300 The Johnson Building, Cincinnati, Ohio 2 " 240 The First National Bank, Pittsburg, Pa 2 " 100 Jackson County Court House, Kansas City, second order 1 " 120 Emma Spreckels Building, San Francisco, Cal 2 " 150 Mallinckrodt Building, St. Louis 2 " 300 -166— World's Columbian Exposition, Chicaj^o, 111., second order 4 Boiler, 1500 H.P. Odd Fellows' Temple, Cincinnati, Ohio 3 " 450 '' Occidental Hotel, San Francisco, Cal 2 " 150 New Planters' House, St. Louis 2 " 600 Young Men's Christian Association Building, Chicago 2 " 500 " Gruenewald Building, New Orleans 2 " 100 Hospital for the Insane, Fergus Falls, Minn., fourth order 1 " 120 Pennsylvania State College, State College, Pa 1 " 150 Hotel Majestic, New York City 4 " 1000 || Carnegie Steel Co., Pittsburg, Pa., first order 2 " 250 Carnegie Steel Co., Pittsburg, Pa., second order 1 " 255 Central Park Apartment Building, New York City 2 " 500 California Midwinter International Exposition, San Francisco .. S " 3000 City and County Building, Salt L^ke City, Utah 3 " 225 '| Southern Illinois Penitentiary, Chester, 111., second order 1 " 300 La Banque du Peuple, Montreal, Can 2 " 125 St. Vincent's Institute, Normandy, Mo 2 " 400 " Marquette Building, Chicago, 111 4 " 1000 |' Merchants' Exchange, St. Louis 3 " 360 Fergus Falls State Hospital, Fergus Falls, Minn., fifth order.... 1 " 120 City of Chicago Electric Light Station, Chicago, 111 3 " 1500 " Bennett & Wright, Parliament Building, Victoria, B. C 2 " ^^^ \[ New Planters' House, St. Louis, second order 1 " 200 Equitable Building, Denver, Colo 3 " 750 Samuel Cupples Real Estate Co., St. Louis, second order 1 " 150 |' Jackson Bros. Building, Pittsburg, Pa 2 " 200 Maine State College, Orona, Me 1 " 85 Cornell University, Ithaca, N. Y 1 " 100 " First National Bank Building, Chicago, 111 2 " 408 " North Sub-district School, Pittsburg, Pa 2 " 130 |' University of Missouri, Columbia, Mo 1 " 200 Winnebago Building, Chicago, 111 3 " 375 |' Bowling Green Building, New York 3 " 540 Central Kentuckj' Lunatic Asylum, Lakeland, Ky 1 " 300 Y. M. C. A. Building, St. Louis 1 " 120 |' First National Bank Building, Pittsburg, Pa 1 " 150 |' Colorado Telephone Co., Denver, Colo 1 " 60 W. U. Telegraph Co. Building, Chicago, 111 1 " ^50 || Lindell Real Estate Co., St. Louis 3 " 450 || Fergus Falls State Hospital, Fergus Falls, Minn., sixth order.. 1 " 120 New City Hall, St. Louis 2 " ^^^ [[ Uihlein Building, Milwaukee, Wis 2 " 360 Windsor Hotel, New York 2 " 356 '' C. S. Movev Mercantile Co., Denver, Colo 2 " 120 " Y. M. C. A^, Philadelphia, Pa 2 " 154 ^^ Massillon State Hospital, Massillon, Ohio 4 " 1000 '| Davis Building, St. Louis, Mo 4 " 600 Hotel Chamberlain, Old Point Comfort, Va 1 " 302 '| Quincy House, Boston, Mass 1 " 210 '| Fullerton Building, St. Louis, Mo 2 " ^^^ \, Arkansas State Lunatic Asylum, Little Rock, Ark., second order, 1 " ^'^ ,i California Hotel, San Francisco 1 " 140 Hospital St. Jean de Dieu Insane Asylum, Quebec 1 " ^^ ,, Municipal and County Buildings, Toronto, Ont 4 " 700 '| Forresters' Temple, Toronto 2 " 240 IRON AND STEEL MANUFACTURERS. St. Louis Stamping Co., St. Louis , 1 Boiler, 40 H.P. Troy Steel and Iron Co., Troy, N. Y., first order 2 " ^'^^ [[ Troy Steel and Iron Co., Troy, N. Y., second order 8 " 2560 Risdon Iron Works, San Francisco, Cal 3 " 600 Tudor Iron Works, St. Louis 2 " 500 " Scherpe & Koken, St. Louis 1 " 30 " Shoenberger & Co., Pittsburg, Pa 1 " 250 " Oliver Bros. & Phillips, Pittsburg, Pa., first order 2 " 500 " Edgar Thompson Steel Works, Braddock, Pa 2 " 500 Union Steel Co., Chicago, 111 2 " 500 || Jas. P. Witherow, Pittsburg, Pa 2 " 250 Troy Steel and Iron Co., Troy, N. Y., third order 1 " 125 " Belleville Nail Co., Belleville, 111 5 || 1250 || Racine Hardware Co., Racine, Wis 1 " 150 Robt. Hare Powel's Sons, Saxton, Pa 3 |'^ 750 j| Valentine Ore Land Association, Belief onte. Pa 3 " 375 || Troy Steel and Iron Co., Troy, N. Y., fourth order 2 " 180 —167— Chicago Steel Works, Chicago, 111 1 Boiler Troy Steel and Iron Co., Troy, N. Y., fifth order 3 North Branch Steel Co., Danville, Pa 4 Oliver Bros. & Phillips, Pittsburg, Pa., second order 1 " Henry Disston & Sons, Philadelphia, Pa., first order 1 " Springfield Iron Co., Springfield, 111 3 " H. R. Worthington, Brooklyn, N. Y 2 Henry Disston & Sons, Philadelphia, Pa., second order 3 " Oliver Bros. & Phillips, Pittsburg, Pa., third order 1 " Missouri Malleable Iron Co., St. Louis 1 " Helmbacher Forge and Rolling Mill Co., St. Louis 1 " Chester Rolling Mills, Chester, Pa 5 " Van Zile, McCormack & Co., Albany, N. Y 1 Troy Steel and Iron Co., Troy, N. Y., sixth order 2 " Muskegon Iron and Steel Co., Muskegon, Mich 1 " Muskegon Iron and Steel Co., Muskegon, Mich., second order, 1 " Monterey Foundry Co., Monterey, Mex 1 Van Zile, McCormack & Co., Albany, N. Y., second order 1 " Kilmer Mfg. Co., Newburgh, N. Y 5 The Johnson Co., Johnstown, Pa 2 " Strom Mfg. Co., Chicago, 111 1 Keystone Rolling Mill Co., Pittsburg, Pa 1 " St. Louis Shovel Co., St. Louis 1 " U. S. Iron and Tin Plate Mfg. Co., Demmler, Pa 1 Shoenberger, Speer & Co., Pittsburg, Pa 1 " Missouri Malleable Iron Co., St. Louis, second order 2 " Elba Iron Works, Pittsburg, Pa 1 Keystone Rolling Mill Co., Pittsburg, Pa., second order 1 " Scherpe & Koken Arch. Iron Works Co., St. Louis, 2d order .. 2 " The Johnson Co., Johnstown, Pa., second order .. 2 " Addyston Pipe and Steel Co., Addyston, Ohio 1 Helmbacher Forge & Rolling Mill Co., St. Louis, second order, 1 U. S. Iron and Tin Plate Mfg. Co., Demmler, Pa., second order, 1 Tudor Iron Works, St. Louis, second order 2 " Illinois Steel Co., Joliet, 111 4 U. S. Iron and Tin Plate Mfg. Co., Demmler, Pa., third order.. 4 Illinois Steel Co., Chicago, 111., second order 4 " S. T. Williams & Co., Muscatine, Iowa 1 Jas. McKinney & Son, Albany, N. Y 1 " Williams Rolling Mills, Muscatine, Iowa, second order 1 " Tudor Iron Works, East St. Louis, third order 2 " Session's Foundry Co., Bristol, Conn 3 " Illinois Steel Co., Joliet, 111., third order 2 Illinois Steel Co., Joliet, 111., fourth order 4 Jones & Laughlin, L't'd, Pittsburg, Pa 1 " Schoenberger Steel Co., Pittsbiirg, Pa., second order 1 " Koken Iron Works, St. Louis, second order 1 " Inland Steel Co., Chicago Heights, 111 1 " ARTIFICIAL ICE AND REFRIGERATOR COMPANIES Texarkana Ice Co., Texarkana, Ark 2 Boiler, Bohlen-Huse Machine and Lake Ice Co., Memphis, Tenn 1 " Griesedieck Artificial Ice Co., St. Louis, first order 1 " H. H. Bodeman, St. Louis 1 " Griesedieck Artificial Ice Co., St. Louis, second order 1 " Springfield Ice and Refrigerator Co., Springfield, Mo 1 " H. Henke & Co., Houston, Tex 1 " Union Ice Mfg. Co., Pittsburg, Pa 2 New York Hygeia Ice Co., New York, N. Y 2 St. Joseph Artificial I. and C. S. Co., St. Joseph, Mo 1 Union Ice Mfg. Co., Pittsburg, Pa., second order 1 " H. Henke & Co., Houston, Tex., second order 1 " New York Hygeia Ice Co., New York, N. Y., second order 1 " H. Henke Artificial Ice Co., Houston, Tex., third order 1 FLOUR MILLS. Del Monte Flour Mill, San Francisco, Cal . 1 Boiler, Chas. Tiedemann, Collinsville, 111 1 Little Rock Milling and Elevator Co., Little Rock, Ark 1 Parson's Flour Mills, San Francisco, Cal 1 " Capitol Flour Mills, Los Angeles, Cal., first order 1 " Texas Star Flour Mills, Galveston, Tex 1 J. B. Thro & Co., St. Charles, Mo 1 Eisenmayer Milling and Elevator Co., Halstead, Kan 1 " Hardesty Bros., Columbus, Ohio 1 " —168— 150 H.P. 375 1280 250 200 750 300 750 250 150 250 1250 150 640 200 250 65 150 750 500 120 150 200 250 300 300 150 375 120 500 300 375 375 500 1000 400 1000 300 60 120 750 405 500 1000 500 300 175 150 150 H.P. 110 " 250 " 120 " 250 " 120 " 120 " 600 " 750 " 150 " 300 " 300 " 375 " 300 " 180 H.P. 125 170 145 140 200 110 200 200 CK Lyon, Clement & Greenleaf, Ligonier, Ind 1 Boiler, Koppitz & Smith, Pacific, Mo 1 Capitol Milling Co., Los Angeles, Cal., second order 1 " Colorado Milling and Elevator Co., Denver, Colo 1 " The H. C. Cole Milling Co., Chester, 111 1 " G. Ziebold & Son, Red Bud, 111 1 '* Glenn Bros., Hillsboro, 111 1 '' Boney & Harper, Wilmington, N. C 1 " Blish Milling Co., Seymour, Ind 1 " Franz Huning, Glorietta Mills, Albuquerque, N. M 1 " Taylor Bros. & Co., Quincy, 111 2 " Farmers' Union and Milling Co., Stockton, Cal 2 " R. T. Davis Mill Co., St. Joseph, Mo 1 " The Cerealine Mfg. Co., Indianapolis, Ind 1 The Cerealine Mfg. Co., Indianapolis, Ind., second order 1 " Plymouth Roller Mill Co., LeMars, Iowa 1 " The Cerealine Mfg. Co., Indianapolis, Ind., third order 1 " McDaniel & Co., Franklin, Ind 1 " Blish Milling Co., Seymour, Ind., second order 1 The Cerealine Mfg. Co., Indianapolis, Ind., fourth order 1 The Russell & Miller M. Co., West Superior, Wis 2 R. T. Davis Mill Co., St. Joseph, Mo., second order 1 " Metcalf, Miller & Co., Palmyra, Mo 1 " J. S. Clark, Troy, Kan 1 " Ballard & Ballard, Louisville, Ky 1 Blish Milling Co., Seymour, Ind., third order 1 Taylor Bros., Quincy, 111., second order 1 150 H.P. 60 * * 250 " 150 ( I 120 " 120 " 225 " 80 ( ( 500 " 500 " 250 ( ( 375 " 250 ( i 250 " 375 1 < 150 ( I 250 ( ( 120 ( 1 500 " 250 I i 120 (1 75 ( ( 250 ( ( 225 " 250 ( ( 2400 H. P. Plant of Heine Boilers at Anheuser-Busclii Brewery, ST. LOUIS, MO. 170 — C. C. Washburn Flouring Mill Co 3 Boiler, W. R. Klinger, Hermann, Mo 1 " C. C. Washburn Flouring Mill Co., Minneapolis, Minn., second order 3 " V. Bachmann, Indianapolis, Ind 1 " BREWERIES AND DISTILLERIES. Anheuser-Busch Brewing Association, St. Louis, first order 1 Boiler, L. Hoster Brewing Co., Columbus, Ohio, first order 1 " Hyde Park Brewing Co., St. L/Ouis 1 " L. Hoster Brewing Co., Columbus, Ohio, second order 1 " Denver Brewing Co., Denver, Colo 1 " National Brewery, San Francisco, Cal 2 " J. G. Sohn & Co., Cincinnati, Ohio, first order 1 " L. Hoster Brewing Co., Columbus, Ohio, third order 1 " Anheuser-Busch Brewing Association, St. Louis, second order.... 4 " J. B. Wathen & Bro. Co. (distillery), Louisville, Ky., first order, 1 " Anheuser-Busch Brewing Association, St. Louis, third order 1 " Anheuser-Busch Brewing Association, St. Louis, fourth order..., 1 " Anheuser-Busch Brewing Association, St. Louis, fifth order 4 " J. G. Sohn & Co., Cincinnati, Ohio, second order 1 " Fleischman & Co. (distillery), Cincinnati, Ohio 1 " San Antonio Brewing Association, San Antonio, Tex 1 " Christ Moerlein Brewing Co., Cincinnati, Ohio, first order 1 " Cincinnati Brewing Co., Hamilton, Ohio 1 " Albert Braun Brewing Association, Seattle, Wash 2 " J. B. Wathen & Bro. (distillery), Louisville, Ky., second order, 1 " Allen-Bradley Co. (distillery), Louisville, Ky., first order 1 " Allen-Bradley Co. (distillery), Louisville, Ky., second order .... 1 " Christ Moerlein Brewing Co., Cincinnati, Ohio, second order... 4 " The Central Distilling Co., St. Louis 3 " St. Louis Brewing Ass'n, St. Louis 1 " Allen-Bradley Co., Louisville, Ky., third order 1 " Cincinnati Brewing Co., Hamilton, Ohio, second order 1 " Christ Moerlein Brewing Co., Cincinnati, Ohio, third order. 1 " Standard Brewery, Chicago, 111 2 " Barthomolay Brewing Co., Rochester, N. Y 3 " L. Hoster Brewing Co., Columbus, Ohio, fourth order 1 " Central Distilling Co., St. Louis, second order 1 " Lazcano Y. Gonzalez (distillery), Cardenas, Cuba 1 " Wainwright Brewery Co., Pittsburg, Pa 1 " Mutual Distilling Co., Uniontown, Ky 1 " Salvador Vidal (distillery), Cardenas, Cuba 2 " Mihalovitch, Fletcher & Co., Cincinnati, Ohio 1 " The Allen-Bradley Co., Louisville, Ky., fourth order 1 " Keystone Brewing Co., Pittsburg, Pa 1 " The L. Hoster Brewing Co., Columbus, Ohio, fifth order 1 " Beadleston & Woerz Brewing Co., New York, N. Y 2 " The L. Hoster Brew'ing Co., Columbus, Ohio, sixth order 1 " M. Winter & Bro., Pittsburg, Pa 1 R. C. Sibley, East Cambridge, Mass 2 " Bay State Distillery Co., East Cambridge, Mass 1 " San Antonio Brewing Association, San Antonio, Tex., 2d order, 2 " J. Walker Brewing Co., Cincinnati, Ohio 1 " L. Hoster Brewing Co., Columbus, Ohio, seventh order 2 " American Brewing Association, Houston, Tex 1 Galveston Brewing Co., Galveston, Tex 2 " Christian Moerlein Brewing Co., Cincinnati, Ohio, fourth order, 1 " Bergner & Engel Brewing Co., Philadelphia, Pa 2 " Richmond Brewery, Richmond, Va •. 1 " Anheuser-Busch Brewing Association, St. Louis, sixth order 1 SUGAR PLANTATIONS. D. H. Cunningham, Sugarland, Tex 1 Boiler, J. DeMier, Santa Rosa Plantation, Cuba 4 " J. DeMier, Santa Rosa Plantation, Cuba, second order 2 " J. DeMier, Santa Joaquin Plantation, Cuba, third order 2 " Casanova Brothers, Carolina Plantation, Cuba 2 Henry Heidegger, Matanzas, Cuba 1 Carlos, Booth & Co 1 Henry Heidegger, Matanzas, Cuba, second order 1 Casanova Brothers, Carolina Plantation, Cuba, second order 2 "Vicente Cagigal & Compartes, Central GerardoP. Havana, Cuba, 2 " J. DeMier, Havana, Cuba, fourth order 1 —171— 1000 H.P. 100 " 1536 ' ' 120 " 200 H.P. 250 200 320 200 160 150 300 1200 300 200 200 1200 150 250 150 300 200 240 300 250 250 1200 900 300 300 300 300 400 750 300 300 200 250 375 240 100 80 250 300 500 250 375 500 500 300 200 600 300 500 300 500 120 300 300 H 1000 600 600 600 250 60 300 600 750 300 CABLE AND ELECTRIC STREET RAILROAD COMPANIES. St. Louis Cable and Western R. R., St. Louis 1 Boiler, 225 H.P. Central Passenger R. R. Co. (electric), Louisville, Ky., 1st order 2 " 400 " People's R'y Co. (cable), St. Louis 3 " 600 " Union Depot R. R. Co. (electric), St. Louis, first order 3 " 750 " Colorado Springs Rapid Transit R'y Co., Colorado Springs, Colo., 2 " 300 " Arlington Heights Electric R'y Co., Fort Worth, Tex 2 " 240 " Rochester R'y Co. (electric), Rochester, N. Y 4 " 800 " GlenwoodandGreenlawnStreetR'y Co., Columbus, O., Istorder, 1 " 120 " Street Railway Construction Co., Denver, Colo 3 " 375 " Union Depot R. R. Co. (electric), St. Louis, second order 2 " 500 " Central Passenger R. R. Co., Louisville, Ky., second order 2 " 400 " Glenwood and Greenlawn Street R'y Co., Columbus, O., 2d order, 1 " 120 " City Electric Street R'y Co., Little Rock, Ark 3 " 750 " Dubuque Electric R'y, Light and Power Co., Dubuque, Iowa 1 " 300 " Central Passenger R. R. Co., Louisville, K}'., third order 1 " 200 " Oakland, San Leandro and Haywards Electric R'y Co., Oak- land, Cal 2 " 160 " Broadway and Seventh Ave. R. R. Co. (cable). New York City, 18 " 4500 " Johnstown Passenger R'y Co., Johnstow'n, Pa 2 " 400 " Union Depot R. R. Co. (electric), St. Louis, third order 2 " 500 " Salt Lake Rapid Transit Co., Salt Lake City, Utah 1 " 200 " Oakland, San Leandro and Haywards Electric R'y Co., Oak- land, Cal., second order 1 " 140 " Jersey City and Bergen R'y, Jersey City, N. J 2 " 600 " Barre Sliding R'y Co., Chicago, 111 , 4 " 1500 " Chicago and North Shore Electric R'y Co., Chicago, 111 3 " 750 " Chicago and South Side Rapid Transit Co., Chicago, 111 2 " 300 " Altoona and Logan Valley Electric R'y Co., Altoona, Pa 2 " 400 " Pennsylvania R. R. Co., for Atlantic City Electric R'y, 5th order, 1 " 200 Northern Central R'y Co., Canton, Baltimore, Md 1 " 200 " Ft. Worth and Arlington Heights St. R'y Co., Ft. Worth, Tex., second order 1 " 120 Union Depot R. R. Co., St. Louis, Mo., fourth order 4 " 1000 " East St. Louis Electric Street R'y Co., East St. Louis, 111 3 " '^^^ [\ Jersey City and Bergen R'y Co., Jersey City, N. J., 2d order... 3 " 900 Jersey Consolidated Traction Co., Newark, N. J 1 " 300 Jersey Consolidated Traction Co., Newark, N.J , second order, 1 " 300 Jersey Consolidated Traction Co., Newark, N. J., third order.... 1 " 250 Allegheny Traction Co., Pittsburg, Pa 2 " 500 " Hartford Street Railway Co., Hartford, Conn 6 " 2250 " Union Depot R. R. Co., St. Louis, fifth order 2 " 1000 " Otis Engineering and Construction Co., Inclined Road, Lake George, N. Y 1 " 160 " St. Charles Street R'y Co., New Orleans, La 3 " 615 || Orleans R'y Co., New Orleans, La 2 " 510 Louisville R'y Co., Louisville, Ky., fourth order 1 " 200 Bergen County Traction Co., Bergen Co., N. J 2 " 500 Luzerne, Dallas and Harvey's Lake R'y Co., Wilkesbarre, Pa.. 3 " 1005 Hartford Street R'y Co., Hartford, Conn., second order 2 " 600 Lynchburg & Rivermont Street R'y Co., Lynchburg, Va 2 " 400 Toledo Traction Co., Toledo, O 2 " 1000 " J. G. Brill, for Cape Town, Africa 3 " 900 || Second Avenue Traction Co., Pittsburg, Pa., second order 2 " 740 Englewood & Chicago Electric Street R'y Co., Chicago, 111 3 " 600 " Fort Pitt Traction Co., Allegheny, Pa 1 " 250 " Toledo Traction Co., Toledo, O., second order 2 " 1000 Philadelphia and Reading Co., Philadelphia, Pa 1 " 425 Tamalpais Electric Ry. Co., California 1 " 105 RICE AND OIL MILLS. Howard Oil Co., Houston, Tex., first order 2 Boiler, 500 H.P. Howard Oil Co., Houston, Tex., second order 1 " 250 Galveston Oil Co., Galveston, Tex •. 2 " 500 " H. Shumaker Oil Mills, Navasota, Tex 1 " 250 " Meridian Oil Mills and Mfg. Co., Meridian, Miss 1 " 250 " Wilmington Oil Mills, Wilmington, N. C ' 1 " 250 " Independent Cotton Oil Co., New Orleans, La 1 " 250 " Capitol City Oil Works, Jackson, Miss., first order 1 " 150 Union Oil Co., New Orleans, La 3 " 750 || Capitol City Oil Mills, Jackson, Miss., second order.. 1 " 150 Crescent City Rice Mill Co., New Orleans, La 1 " 150 " A. Socola Rice Mills, New Orleans, La 1 " 150 " Mississippi Cotton Oil Co., Meridian, Miss., second order 1 " 375 National Cotton Oil Co., Houston, Tex., third order 1 " 250 —172— National Cotton Oil Co., Galveston, Tex., second order 1 Boiler, 250 H.P. National Cotton Oil Co., Denison, Tex 2 " 750 " Union Oil Co., Vidalia, La 1 " 375 " National Cotton Oil Co., Texarkana, Ark 1 " 375 " Atlantic Refining Co., Pt. Breeze, Pa 2 " 750 " ELECTRIC LIGHT, POWER AND GAS COMPANIES. Boiler, Springfield Electric Light Co., Springfield, Mo 1 St. Louis Gas Light Co., St. Louis 1 Evanston Electric Light Co., Evanston, 111 2 Forest City Electric Light Co., Rockford, 111 1 Des Moines Edison Light Co., Des Moines> la., first order 1 Allegheny County Light Co., Pittsburg, Pa 3 Des Moines Edison Light Co., Des Moines, la., second order... 1 Columbus Electric Light & Power Co., Columbus, O., 1st order, 1 70 H.P. 90 140 110 200 960 150 250 • Station C, Edison Light and Power Co., SAN FRANCISCO, CAL. Contains 1500 H. P. Heine Boilers. Troy Gas Light Co., Troy, N. Y 1 Boiler, 80 H. Colorado Electric Co., Denver, Colo., first order 4 " 600 Little Rock Electric Light Co., Little Rock, Ark 1 " 200 Colorado Electric Co., Denver, Colo., second order 1 " 150 Boston Edison Co., Boston, Mass 2 " 500 Chicago Edison Co., Chicago, 111., first order 4 " 1340 Brush Electric Light and Power Co., Galveston, Tex 1 " 200 Columbus Electric Light & Power Co., Columbus, O., 2d order, 1 " 300 Colorado Electric Co., Denver, Colo., third order 1 " 300 —174- Columbus Electric Light & Power Co., Columbus, O., 3d order, 1 Boiler, 300 H.P. Colorado Electric Co., Denver, Colo., fourth order 1 " 150 " Pueblo Gas and Electric Ivight Co., Pueblo, Colo 1 " 200 " Cedar Rapids Electric Light and Power Co., Cedar Rapids, la., 1 " 125 " Little Rock Electric Light Co., Little Rock, Ark., 2d order 1 " 300 " Litchfield Electric Light and Power Co., Litchfield, 111 1 " 150 " Boston Edison Co., Boston, Mass., second order 1 " 300 " Laclede Gas Co., St. Louis 3 " 942 " Hill City Electric Light and Power Co., Vicksbnrg, Miss 1 " 200 " University Park Railway and Electric Co., Denver, Colo 1 " 110 " Hibbard Electric Supply Manufacturing Co., Montreal, Can 1 " 200 " Columbus Electric Light & Power Co., Columbus, O., 4th order 1 " 300 " Des Moines Edison Light Co., Des Moines, la., third order 1 " 200 " H. A. & T. C. Gooch, Louisville, Ky 1 " 150 " Detroit Electric Light and Power Co., Detroit, Mich 2 " 720 " Chicago Edison Co., Chicago, 111., second order 4 " 1464 " Citv Electric Light Co., Kalamazoo, Mich 1 " 125 " D. C. Hartwell, Ouray, Colo 1 " 200 " Milwaukee Power and Lighting Co., Milwaukee, Wis 1 " 320 " Citizens' Gas Light and Heating Co., Bloomington, 111 1 " 150 " Edison General Electric Co., New York 1 " 250 " Western Electrical Construction Co., Denver, Colo., 1st order .. 1 " 200 " Western Electrical Construction Co., Denver, Colo., 2d order.... 2 " 400 " Electricnl Improvement Co., San Francisco, Cal 2 " 200 " Gooch Electric Light Co., Louisville, Ky 1 " 256 " Columbus Electric Light & Power Co., Columbus, O., 5th order, 1 " 300 " Craig & Son, St. Cunegard, Montreal, Electric Station 1 " 150 " St. Jean Baptiste Electric Co., Canada, first order 1 " 150 " Cedar Rapids El. L't and P. Co., Cedar Rapids, la., 2d order... 2 " 300 " Ann Arbor T. H. Electric Co., Ann Arbor, Mich 1 " 150 " Chicago Edison Co., Chicago, 111., third order 3 " 1125 " Denver Consolidated Electric Co., Denver, Colo., 7th order 2 " 400 " Vallejo Electric Light and Power Co., Vallejo, Cal 2 " 150 " San Francisco Gas Co., San Francisco, Cal 2 " 350 " Denver Consolidated Electric Co., Denver, Colo., eighth order, 2 " 400 " Forest City Electric L't and Power Co., Rockford, 111., 2d order, 1 " 300 " J. DeMier, Santa Rosa, Cuba 1 " 60 " Denver Consolidated Electric Co., Denver, Colo., ninth order ..1 " 200 " Brookfield Electric Light Co., Brookfield, Mo 1 " 150 " St. Jean Baptiste Electric Co., Canada, second order 2 " 500 " Petaluma Electric Light and Power Co., Petaluma, Cal 2 " 150 " Edison Electric Illuminating Co., New York 1 " 375 " Washington Gas Light Co., Washington, D. C 2 " 500 " Temple Electric Co., Montreal, Canada 2 " 400 " Citv Electric Light Co., Kalamazoo, Mich , second order 1 " 150 " Salt Lake City Gas Co., Salt Lake City, Utah 2 " 750 " Forest City Electric L't and Power Co., Rockford, 111., 3d order, 1 " 300 " Denver Consolidated Electric Co., Denver, Colo., tenth order.... 1 " 200 " Siemens & Halske Electric Co., Chicago, 111 2 " 300 " Cedar Rapids EL L't and P. Co., Cedar Rapids, la., 3d order ..1 " 200 " Edison Electric Illuminating Co., New York, second order 1 " 375 Pennsylvania R. R. Co,, for Pittsburg U. D. Elec. Light Plant, 2 " 500 " Chicago Edison Co., Chicago, 111., fourth order 1 " 500 Pennsylvania R. R. Co., for Jersey City Depot Elec. Light Plant, 3 " 1125 Mutual Light and Power Co., Montgomery, Ala 3 " 600 Toronto Electric Light Co., Toronto, Ont 2 " 520 " East River Gas Co., Long Island City, N. Y 4 " 600 " Chicago Edison Co., Chicago, 111., fifth order 7 " 3500 |' Chicago Edison Co., Chicago, 111., sixth order 1 " 200 Chicago Edison Co., Chicago, 111., seventh order 1 " 375 Chicago Edison Co., Chicago, 111., eighth order 1 " 500 Channon & Wheeler, Quincy, 111 : 2 " 620 " Bridge Mill Power Co., Pawtucket, R. 1 2 " 610 " Chicago Edison Co., Chicago, 111., ninth order 2 " 1148 Woonsocket Electric Machine and Power Co., Woonsocket, R. I., 2 " 320 Dayton Electric Light Co., Dayton, 3 " 750 || Denver Consolidated Electric Co., Denver, Colo., 11th order 1 " 375 Kalamazoo Electric Co., Kalamazoo, Mich 1 " 375 Brookline Gas Co., Bo.ston, Mass 2 " 400 " The T. Eaton Co., Toronto, Ont 2 " 300 " Salt Lake & Ogden Gas & Elec. L't Co. , Salt Lake City, 2d order, 1 1 1 ^"^^ \\ Laclede Gas Light Co., St. Louis, second order 1 " 300 '' A. Von Rosenzweig, Mexico City, Mexico 3 " 375 Edison Illuminating Co., St. Louis 15 " 5600 General Electric Co., Schenectady, N. Y 1 '|. 108 '| United Gas Improvement Co., Sioux City, la 1 " 255 —175— Edison Light and Power Co., San Francisco, Cal., first order... 4 Boiler, 1500 H.P. T. Baton & Co., Toronto, Ont., second order 1 " 150 J. J. Vandergrift, Pittsburg, Pa 2 " 500 Kdison Liglit and Power Co., San Francisco, second order 2 " 750 Brookline Gas Light Co., Boston, Mass 2 " 400 Cedar Rapids Elec. Light and P. Co., Cedar Rapids, la., 4tli order, 1 " 200 Indianapolis Gas Co., Cicero, Ind 4 " 1372 Logansport & Wabash Valley Gas Co., Windfall, Ind 1 " 343 Mutual Light & Power Co., Montgomery, Ala., second order .... 1 " 200 Somerville Electric Light Co., Somerville, Mass 2 " 510 New Omaha T. H. Elec. Light Co., Omaha, Neb 1 " 375 Chicago Edison Co., tenth order 1 " 574 Chelsea Gas Light Co., Chelsea, Mass 1 " 225 Salena, Va., Electric Light Plant 1 " 125 Newton and Watertown Gas Light Co., Newton, Mass 1 " 305 New Omaha T. H. Electric Light Co., Omaha, Neb., 2d order.. 1 " 375 Citizens Electric Light and Power Co., East St. Louis, 111 1 " 250 Pennsylvania Heat, Light and Power Co., Philadelphia, Pa 2 " 750 Toronto Electric Light Co., second order 1 " 250 Peorra Water Works, PEORIA, ILL. Contains 1200 H. P. Heine Boilers. WATER WORKS. Stockton Water Works, Stockton, Cal 1 Boiler, 25 H.P. Spring Valley Water Co., San Francisco, Cal 3 " 600 Houston Water Works, Houston, Tex., first order 2 " 220 Lawrence Water Works, Lawrence, Kan 2 " 180 National Water Works Co., Kansas City, Mo ■ 4 " 800 Texarkana Water Co., Texarkana, Ark 2 " 160 Millbury Water Co., Mill bury, Mass., first order 1 " 100 Millbury Water Co., Milibury, Mass., second order 1 " 85 Sheboygan Water Co., Sheboygan, Wis 2 " 150 Grafton Water Co., Grafton, Dak 1 " 50 City Water Co., Chattanooga, Tenn 1 " 250 Norristown Water Co., Norristown, Pa 3 " 300 —176— Cincinnati Water Co., Cincinnati, O 2 Boiler, Jefferson City Water Co., Jefferson City, Mo 2 Memphis Artesian Water Co., Memphis, Tenn 6 " St. Joseph Water Co., St. Joseph, Mo 2 Montreal Water Co., Montreal, Can 3 " Houston Water Works, Houston, Tex., second order 1 " Peoria Water Works, Peoria, 111 6 " Cit}' Water Co., Chattanooj^a, Tenn., second order 1 " Iv. & W. B. Bull, Quincy, 111 1 L. & W. B. Bull, Ouincy, 111., second order 1 Sheboygan Water Co., Sheboygan, Wis., second order 1 Houston Water Works, Houston, Tex., third order 1 " St. Joseph Water Co., St. Joseph, Mo., second order 1 " H. D. Campbell & Sons, Traverse City, Mich 1 Olympic Salt Water Co., San Francisco 2 " Mahanoy City Water Works, Mahanoy City, Pa 1 " St. Clair Water Co., Pittsburg, Pa 3 " Spring Valle}^ Water Co., San Francisco, Cal., second order 1 " Maysville Water Co., Maysville, Ky 2 " Worcester Engineering Co., Millburj' (Water Co.), Mass 1 " Worcester Fngineering Co., Millburv (Water Co.), Mass 1 " City Water Board, Wheeling, W. Va 2 Cit}' Water Board, Wheeling, W. Va., second order 2 " Tyler Water Co., Tyler, Tex 1 MINING, COAL AND SMELTING COMPANIES. Quartz Mountain Mining Co., San Francisco, Cal 1 Boiler, Santa Anna Mining Co., Oposura, Mex 2 " La Plata Mining and Smelting Co., Leadville, Colo 1 " Philadelphia Smelting and Refining Co., Pueblo, Colo 3 " Cannon Coal Co., Denver, Colo 1 " Alaska Treadwell Gold Mining Co., Douglas Island, Alaska 2 " Silver Age Mining Co., Idaho Springs, Colo 1 " Boston and Montana C. C. and S. M. Co., Great Falls, Mont ... 2 Alaska Treadwell G. M. Co., Alaska, second order 1 " Madison Coal Co., St. Louis 1 '' W. Y. O. D. Mining Co., San Francisco, Cal 1 " Kilpatrick Bros. & Collins (coal mines), Cambria, Wyoming ... 1 " Magnetic Iron Ore Co., Carthage, N. Y 2 " De Lamar Gold Mining Co., De Lamar, Nev 1 " Solva}' Process Co., Syracuse, N. Y . 4 " Hocking Valley Coal Co., Nelsonville, O. 2 " St. Joe Lead Co., Bonne Terre, Mo., first order 1 " Paymaster Mining Co., Ogilvy, Cal 1 " St. Joe Lead Co., Bonne Terre, Mo., second order.. 1 " St. Joe Lead Co., Bonne Terre, Mo., third order 1 " Chas. Wagner, Mexico 1 " Desloge Consolidated Lead Co., Bonne Terre, Mo 2 " Omaha and Grant Smelting Works, Denver, Colo 3 " St. Joe Lead Co., Bonne Terre, Mo., fourth order 1 " Globe Smelting and Refining Co., Denver, Colo 1 " Ocean Coal Co., Horatio, Pa 3 " Owsley & Cowan, Butte, Mont 2 " Arizona Copper Co., Clifton, Ariz 2 " De Lamar Gold Mining Co., De Lamar, Nev., second order 1 " E. G. Stoiler, Unity Tunnel, Silverton, Colo 1 J. R. De Lamar, Milford, Utah 2 Independence Mine, Victor, Colo 1 " Independence Mine, Victor, Colo., second order 1 " Anaconda Copper Mining Co., Anaconda, Mont 2 " Independence Mine, Victor, Colo., third order 1 " Solvay Process Co., Sharon, Pa., second order 2 Anaconda Copper Mining Co., Anaconda, Mont., second order, 2 " Mountain Copper Co 1 " Canadian Gold Field Co 2 " International Coal Mining Co 1 " IRON FURNACES. De Bardeleben Coal and Iron Co., Birmingham, Ala., 1st order, 5 Boiler, Sheffield Iron Co., Sheffield, Ala., first order 3 Lady Ensley Furnace Co., Sheffield, Ala., first order 3 " Mexican Iron Mountain Mfg. Co., Durango, Mex 2 " Pulaski Iron Co., Pulaski Cit}', Va., first order 3 " Ashland Iron and Steel Co., Ashland, Wis 3 " Cameron Coal Co., Cameron, Pa., first order 3 " —177— 600 H.P. 290 900 260 600 230 1200 250 250 250 150 150 250 150 150 300 480 120 200 85 85 400 400 130 165 H.P. 180 110 360 150 400 100 300 200 200 150 300 300 120 1000 400 375 75 375 375 120 600 750 375 200 600 400 300 120 60 250 300 300 750 300 500 750 200 160 150 1250 H.P. 750 750 300 960 450 750 Cameron Coal Co., Cameron, Pa., second order 1 Boiler, New River Mineral Co., New River Depot, Va 2 " Pulaski Iron Co., Pulaski City, Va., second order 1 " Sheffield Iron Co., Sheffield, Ala., second order 1 " Lady Ensley Furnace Co., Sheffield, Ala., second order 1 " De Bardeleben Coal and Iron Co., Birmingham, Ala., 2d order, 7 " Pulaski Iron Co., Pulaski City, Va., third order 1 " PACKING HOUSES. Armour Packing Co., Kansas City, Mo., first order 1 Boiler, Armour Packing Co., Kansas City, Mo., second order 1 " Kansas City Packing Co., Kansas City, Mo 1 " Fort Worth Packing Co., Fort Worth, Tex., first order 1 "■ Fort Worth Packing Co., Fort Worth, Tex., second order 1 " Roth -Meyer Packing Co., Cincinnati, Ohio 3 " N. K. Fairbank & Co., St. Louis, first order 2 " N. K. Fairbank & Co., Chicago, 111., first order 1 " N. K. Fairbank & Co., St. Louis, second order 1 " N. K. Fairbank & Co., Chicago, 111., second order 2 " Nelson Morris & Co., Chicago, 111 2 " K. C. Packing Co., Schwartzschild-Sultzberger Co., 2d order.... 2 " Swift & Co., Kansas City, Mo 2 " N. K. Fairbank & Co., Chicago, 111., fourth order 1 " St. Louis Dressed Beef and Provision Co., St. Louis 1 " Swift & Co., East St. Louis, 111., second order 1 " MISCELLANEOUS. Chicago Corset Co., Aurora, 111 2 Boiler, Phoenix Chair Co., Sheboygan, Wis., first order 2 " H. E. Roth, Sheboygan, Wis 1 " Julius Berkey Felt Boot Co., Grand Rapids, Mich 1 " P. B. Mathiason & Co., Bone Black Works, St. Louis 2 " W. T. Coleman & Co., Borax Works, San Francisco, Cal 1 " California Powder Mills 1 " W. S. Townsend, Candy Manufacturer, San Francisco, Cal 1 " California Jute Mills, Oakland, Cal 2 M. P. Robinson, Honolulu, Sandwich Islands 1 " Springfield Wagon Co., Springfield, Mo 1 " G. B. Kane & Co., Chicago, 111 1 || Union Tobacco Works, Louisville, Ky 1 Houston & Texas Central R'yj Houston, Tex., first order 1 " J. J. Langles & Co., New Orleans, La 1 Chicago Copper Refining Co., Chicago, 111., first order 1 R. L. McDonald & Co., St. Joseph, Mo 1 " James Roy & Co., Troy, N. Y. 2 " Chicago Corset Co., Aurora, 111., second order 1 " Hueter Bros. & Co., San Francisco, Cal 1 " Houston & Texas Central R'y, Houston, Tex., second order..... 1 Brittain, Richardson & Co., St. Joseph, Mo 1 " Orr's Paper Mills, Troy, N. Y 1 Benecia Agricultural Works, Benecia, Cal 1 A. H. Belo & Co., Galveston, Tex 1 " King Kalakua, Honolulu, Sandwich Islands 1 " J. G. Johnson & Co., Spuyten Duyval, N. Y 1 " Kiddel & Stewart, Denver, Colo 1 " Tim Wallerstein & Co., Troy, N. Y 1 " B. J. Johnson & Co., Milwaukee, Wis 1 Carteret Chemical Co., Newark, N.J 1 " John Mouat Lumber Co., Denver, Colo 1 " Forest Paper Co., Yarmouthville, Me 2 " Cumberland Mills, Cumberland, Me 2 Kansas City, Fort Scott & Gulf R. R., Springfield, Mo 1 Los Angeles Machinery Depot, Los Angeles, Cal 1 A. Bering & Bro., Houston, Tex 1 Wm. H. Bungee, Chicago, 111 1 " Phcenix Chair Co., Sheboygan, Wis., second order 1 Dallas Cotton and Woolen Mills, Dallas, Tex 2 " Loomis Gas Machinery Co., Philadelphia 1 Sommer, Richardson & Co., St. Joseph, Mo 1 Charles Stern, Los Angeles, Cal 1 La Constancia Woolen Mills, Durango, Mex 1 A. C. Melchert, Albany, N. Y 1 Arkadelphia Cotton Mills, Arkadelphia, Ark 1 " Spring Grove Cemetery, Cincinnati, O 1 —178— 250 H.P. 300 " 320 " 250 " 250 " 2240 ' ' 320 " 300 H.P. 300 " 300 " 300 " 300 " 300 " 600 " 500 " 500 " 1000 " 500 " 600 " 740 " 250 " 375 " 370 " 120 H.P 450 " 30 " 140 " 180 " 65 " 65 " 130 " 220 " 75 " 110 " 20 " 70 " 200 " 55 " 120 " 80 " 180 " 110 " 80 " 200 " 90 " 125 " 100 " 50 " 80 " 90 " 110 " 50 " 110 " 150 " 110 " 300 " 300 " 150 " 75 " 110 " 75 " 150 " 400 " 110 " 110 " 165 " 75 " 150 " 150 " 80 " Gilbert & Walker, Honolulu, Sandwich Islands Meier & Kruse, Honolulu, Sandwich Islands Crocker Chair Co., Sheboygan, Wis Mexican Central Railway Christian Peper Tobacco Factory, St. Louis Chicago Copper Refining Co., Chicago, 111., second order Seeger & Guernsey, N. Y., for Senor Pechado, Toluca, Mex American Mfg. Co., vSheboygan, Wis Gutta Percha and Rubber Mfg. Co., California Williamette Pulp Paper Co., Oregon City, Ore A. Meinicke & Son, Milwaukee, Wis Louisiana Furniture Mfg. Co., New Orleans, La Rockford Hosier}^ and Mitten Co., Rockford, 111 Beckett Paper Co., Hamilton, O Western Wheel Works, Chicago, 111 A. H. Andrews & Co., Chicago, 111 Publishers, Geo. Knapp & Co., St. Louis Republic, St. Louis... Seeger & Guernse}^ New York City and City of Mexico, Mex... Aug. Beck & Co., Chicago, 111 L. H. Prentice & Co., Chicago, 111 Orrs & Co., Troy, N. Y., second order Tompkins Paper Stock Co., Troy, N. Y Tim Co., Collar and Shirt Factory, Troy, N. Y Albany Card Paper Co., Albany, N. Y Wm. Angus & Co., East Angus, P. Quebec , D. L. Parish Laundrj' Co., St. Louis Temple Co., Muskegon, Mich Williamette Paper Co., Oregon City, Ore., second order Roj-al Pulp and Paper Co., Fast Angus, P. Quebec Western Wheel Works, Chicago, 111., second order Heath & Milligan Mfg. Co., Chicago, 111 McCormick Har^^ester Machine Co., Chicago, 111 American Wood Paper Co., Manayunk, Pa Publishers, George Knapp & Co., St. Louis, second order Courier-Journal Co., Louisville, Ky Bausch & Lomb Opt. Co., Rochester, N. Y Denver Paper Mills Co., Denver, Colo , Cortina, Pichardo & Co., Toluca, Mex Phoenix Furniture Co., Grand Rapids, Mich Dominion Cotton Mills Co., Canada Robert White & Co., Canada Montreal Carriage Leather Co Sewerage Works, Stockton, Cal Bastion & Valiquetto, Canada Eagle Automatic Can Co., San Francisco, Cal Orrs & Co., Troy, N. Y., third order Bottsford Paper Mill Co., Kalamazoo, Mich Edward E. Barton, Hutchison, Kan Pennsylvania R. R. Co., for Renova, Pa., shops, first order Pennsylvania R. R. Co., for Pittsburg shops, second order Thos. D. W^hitaker, Phillipsburg, N. J The Iowa Farming Tool Co., Fort Madison, Iowa W. A. Elmendorf, Chicago, 111 Pennsylvania R. R. Co., for Jersey City, third order The Burkey & Gay Furniture Co., Grand Rapids, Mich Pennsylvania R. R. Co., Broad St. Station, Phil., Pa., 4th order, Hubbard & Co., Pittsburg, Pa National Starch Mfg. Co., Glen Cove, N. Y Northwestern Terre Cotta Co., Chicago, 111 Buffalo Brass Co., Buffalo, N. Y Mallinckrodt Chemical Works, St. Louis Ferris Wheel, World's Columbian Exposition, Chicago, 111 Smith & Barnes Piano Co., Chicago, 111 Beaver & Co., Soap W^orks, Daj-ton, Ohio National Carbon Co., Cleveland, Ohio L. Waterbury & Co., Brooklyn, N. Y Sterrit & Thomas, Pittsburg, Pa C. L. Colman, Lumber, La Crosse, Wis St. Louis Dried Grains Co Lannett Cotton Mills, West Point, Ga Jno. D. Spreckles Bro., San Francisco, Cal Sterling White Lead Co., Pittsburg, Pa Duryea Starch Co., Glen Cove, Long Island ^tna Paper Co., Dayton, Ohio Wm. Deering & Co., Chicago, 111 Boiler, 55 H.P. 55 300 150 200 100 75 200 100 300 150 150 120 250 600 250 120 80 130 150 250 125 120 150 150 80 250 200 300 400 200 375 500 120 240 500 300 75 150 450 150 75 80 50 100 450 400 500 600 500 250 250 20 1125 300 900 250 150 150 60 375 750 200 200 1000 800 50 120 200 900 30 250 200 300 750 -179- Missouri State Penitentiary, Jefferson City, Mo 4 Boiler, 1500 H.P. Wm. Campbell & Co. , New York Cit}' 1 " 200 Peerless Brick Co., Philadelphia, Pa 1 " 120 Whitaker Cement Co., Phillipsburg, N. J., second order 1 " 250 National Ivead Co., St. Louis 1 " 250 Wilmington Cotton Mills, Wilmington, N. C 1 " 250 Heath & Milligan Mfg. Co., Chicago, 111., second order 1 " 200 Hamilton Power Co., Montreal, Canada 2 " 240 W. G. Warden, Philadelphia, Pa 5 " 750 J. Iv. Ketterlinus, Philadelphia, Pa 2 " 180 Theo. Kuntz, Cleveland, Ohio 2 " 400 Rockford Mitten and Hosiery Co., Rockford, 111., 2d order 2 " 400 Bearing Harvester Co., Chicago, 111., second order 2 " 928 Heath & Milligan Mfg. Co., CHICAGO, ILL. Contains 400 H. P. Heine Boilers. Leona Cotton Mills, Monterey, Mex 1 Boiler, 100 H.P. Deering Harvester Co., Chicago, 111., third order 1 " 250 J. Home & Co., Pittsburg, Pa 2 " 240 Pennsylvania R. R. Co., Philadelphia, Pa., sixth order 1 " 500 Pennsj'lvania R. R. Co., Jersey City, N. J., seventh order 1 " 337 Partridge & Netcher, Boston Store, Chicago, 111 1 " 325 Mississippi River Dredge Boat "Beta" 4 " 1333 —180— Northwestern Terra Cotta Co., Chicago, 111., second order 1 Boi R. H. White & Co., Boston, Mass 3 New Orleans Sewerage Co., New Orleans, La 2 National Sewing Machine Co., Belvedere, 111 1 Ansonia Brass and Copper Co., Ansonia, Conn 4 Kaufmann Bros., Pittsburg, Pa 1 Griffin Mfg. Co., Griffin, Ga 2 Warren Mfg. Co., Warren, R. 1 4 Eastman's Co., New York City 1 Russell & Co., Massillon, Ohio 2 Burlington Elevator Co., St. Louis 3 Woonsocket Worsted Mills, Woonsocket, R. 1 2 Northwestern Terra Cotta Co., Chicago, 111., third order 1 Arlington Mfg. Co., Arlington, N. J 2 J. W. Peters Fish & Oyster Co., St. Louis 1 Rockford Sugar Works, Rockford, 111 3 Mallinckrodt Chemical Co., St. Louis, second order I New Brittain Knitting Co., New Brittain, Conn 1 Pennsylvania R. R. Co., Philadelphia, Pa., eighth order 2 Proximity Mfg. Co., Greensboro, N. C 2 Louis Reibold, Dayton, Ohio 2 Fleischmann & Co., Greenspoint, N. Y 4 Frank Jones, Portsmouth, N. H 3 Pennsylvania R. R. Co., Philadelphia, Pa., ninth order 1 Drummond Mfg. Co., Louisville, Ky 1 Sormova Co., Nijni Novgorod, Russia 1 U. S. Dredge Boat Delta 4 Wm. A. Talcott, Rockford, 111 2 Deering Harvester Co., Chicago, 111., third order 2 Struller, Meyer & Julia Co., City of Mexico 1 R. H. & C. B. Reeves, Camden, N. J 1 S. Ishida, Yokohama, Japan 2 Van Zile & Chrysler, Albany, N. Y I Sterling White Lead Co., New Kensington, Pa., second order.... 1 Chas. F. Joy, St. Louis 1 Booth & Son, California 2 Job Mills, California 1 H. P. Faye & Co., California 1 K. Cohn & Co., California 1 Chelsea Jute Mills, Greensport, N. Y 3 INational Sewing Machine Co., Belvidere, 111., second order 1 ler, 150 H. 630 200 150 1020 150 300 1220 250 400 510 320 200 250 90 900 500 305 1000 500 300 880 600 500 80 250 1000 170 873 75 150 500 100 250 250 200 120 100 105 1515 250 —181— INDEX, Page. Absorption and transmission of heat in Heine Boilers 142 Advantages of oil as a fuel 32, 36 Air consumed in combustion of fuel 13, 111 necessary for ventilation. Amount of. Table 50 87 heating of 83 Allegheny Traction Co. (Illustration) 69 American Coals. Composition of, Table 12 , 20, 21 Analyses of gases, Tables 22, 23, 29, 32 45, 47, 49, 54 of petroleum, Table 19 32 of petroleum oil. Table 20 32 of water. Table 33 60 Analysis of water 57 of wood. Table 15 26 Anheuser-Busch Brewery (Illustration) 123 Asphalt -.-. 25 Composition of 26 Athletic Club Building (Illustration) ' 151 Bagasse 29 Bends. Loss of head due to 66 Beta Dredge Boat (Illustration) 35 Betz Building (Illustration) 73 Boilers. Cast-iron end connections (Illustration) 148 Effect of oil in 61 Energy stored in. Table 47 80, 82 Relation to radiating surface 88 Rating of „ 68, 79 Boiler. Horse power 79 Boiler Plant. A modern 124 A modern, the boiler .127 A modern, the chimney 125 A modern, the furnace 126- Boiler Tests. Code of rules for 99 Starting and stopping the test 99- Starting and stopping the test, standard method 99 Starting and stopping the test, alternate method 99 During the test , 101 During the test, conditions 101 During the test, records 101 During the test, priming tests 101 Analyses of gases , 102' Measurement of air supply 102 Form of record. Table 58 102 Reporting the trial. Table 59 102, 103, 104 Boiler to contents of building. Relation of. Table 52 88 to radiating surface. Relation of 88^ Boiler Tubes. Standard sizes, Table 87 164 Boiling points of substances. Table 4 8^ Bowling Green Building (Illustration) 165 Bridge Mill and Power Co. (Illustration) 30' British and foreign coals. Composition of. Table 13 22 British thermal unit 5 Broad Street Station, Philadelphia (Illustration) 81 Broadway and Seventh Avenue Cable Railway Boilers (Illustration) 90' Brown's Palace Hotel (Illustration) : 16 Buildings heated by steam 83 Calorific values of different gases 45 Cape Town Tramways Co. (Illustration) 94- Carnegie Building (Illustration) 23 Cast-iron end connections on sectional boilers (Illustration) 148 Central Distillery (Illustration) 120': Circles. Diam. and circum. and contents at one foot depth. Table 72 154 —182— **>*' *r^ «,.-r- Vv. •fP** **«fr 'V tx V. V. V. '^^ *>«». w --J 1^ IT' ^- T^' -r^ IT I --•.~ >» Marquette Building, CHICAGO, ILL. Contains looo H. P. of Heine Boilers. Page. Circles. Diam. and circum., Table 71 153 Chimneys and draft 109 Chimney. Formulae 116 Gases, weight and volume, Table 65 112 Gases, velocit}' 114 Chimney at Omaha and Grant S. and R. Wks. (Illustration) 110 Chimney. Example of an iron (Illustration) 113 Chimney of the Union Depot Ry. Co. (Illustration) 117 Chimney, sizes of. Table 68 ...119 City and County Building (Illustration) 56 Coal. A short histor}- of 17 Classification of 19 Combustion of 24 Composition of American, Table 12 20, 21 Composition of British and Foreign, Table 13 22 Composition of French, Table 14 24 Coal Mined in the United States, Table 11 19 Coal. Weights and measures of 19 Wood equivalent of 28 Combustible. Fvap. power of one pound of 14 Heating power of one pound of 14 Combustion 13 Air consumed in 13 Conditions for complete 13 data, Table 8 : 13 and volume of products. Temp, of, Table 10 16 of coal 24 of fuel. Air consumed 13 of gas. Resultant gases. Table 25 48 Volume of gaseous products of 14 Condensation. Cylinder, Table 46 77 Loss due to cylinder. Tables 44, 45 76 of steam in pipes 106 of steam in uncovered pipes. Table 60 106 of steam in covered pipes, Table 61 106 Condensers 93 Amount of water required b}^ 95 Contents of buildings. Relation of boiler to. Table 52 88 Cost of fuel gases, Tables 28, 31 49, 52 Covering for pipes, Table 61 107 Cylinder condensation. Table 46 77 Ivoss due to, Tables 44, 45 76 Decimals of a square foot in square inches, Table 78 159 Denver Cons. Flee. Light Co. (Illustration) 108 Description of Heine Boiler 134 Draft 109 reduction by friction. Table 69 119 Dredge Boat Beta (Illustration) 35 Dryness of steam in Heine Boiler 149 Duty of pumping engines 91, 92 Edison Illuminating Co. Station (Illustration) 173, 174 Effect of oil in boilers 61 Electrical unit of power 5 Energy stored in steam boilers. Table 47 80, 82 Engines. Comparison of 79 Duty of pumping 91, 92 Horse power of 95 Schichau (Illustration) 161 Weight of feed water required for. Tables 38, 39, 55 68, 69, 92 Equitable Building (Illustration) 105 Erection of Heine Boilers 136 Evaporative power of one pound combustible, Table 9 14, 15 of different gases. Tables 24, 26, 30 47, 48, 50 Expansion of solids, Table 6 10 in Heine Boilers 148 N. K. Fairbank's Works (Illustration) 18 Factors of Evaporation, Table 70 152 Forresters' Temple (Illustration) 67 Friction in flues 119 Fusible plugs. Table 5 8 Feed Pipes. Loss of pressure in, Table 36 65 —184— Page. Feed Pipes. Rate of flow of water in, Table 35 64 Size of boiler 65 Feed Pump. Example of pressure on ])lunger of 66 Feed Water. Per cent of savinj^ by heating, Table 40 70 Feed water required for engines. Weight of, Tables 38, 39 68, 69 Firing. Modes of 25 Fractions of an inch in decimals. Table 75 156 French coals. Composition of, Table 14 24 French and English units of power. Relation of, Table 2 6 compound units of power. Relation of. Table 3 6 French and U. S. measures of length, Table 79 160 measures of liquid, Table 82 161 measures of surface. Table 80 160 measures of volume, Table 83 161 measures of weight, Table 81 160 Fuel. Advantages of oil as a 32 Air consumed in combustion of .* 13 Conditions for complete combustion of 13 Gas 44 Gas. Cost of. Table 28 49 Heat evolved by various. Table 9 15 Liquid 31 Oil as a 32 Saving by heating feed water. Table 40 70 Tests with 36, 43 Gas. Analysis of natural. Table 32 54 Analysis of water. Table 29 , 49 Composition of fuel. Tables 22, 23 45, 46 Cost of fuel, Table 28 : 49 Cost of water. Table 31 52 Estimate of cost of fuel 52 Fuel 44 Natural 52, 53 Oxygen absorbed and CO2 produced by. Table 27 48 Relative values of fuel. Table 21 45 Resultant gases of combustion of. Table 25 48 Test of water. Table 30 50 Gas. Water evaporated by. Table 26 48 Water evaporated by. Table 24 47 Gases produced from combustion of one pound wood. Table 16 28 Velocity in chimney 114 Gases. Weight and volume of chimney, Table 65 112 Grand Republic Mills (Illustration) 12 Heat 5 and power, units and relation of. Tables 1, 2, 3 6 as a form of energy 5 evolved.by various fuels, Table 9 15 Measures of 5 Heat of expansion. Latent 7 Heat of combustion of straw and tan bark 31 Heat. Sensible and latent 7 Specific, Table 7 11 Heat transformations 6 Heat transmitted by radiating surfaces. Table 51 87 per square foot of surface. Table 48, diagram 84 per square foot of brick wall, Table 49 85 Heath & Milligan Mfg. Co. (Illustration) 180 Heating air 83 buildings by steam 83 feed water. Per cent of saving. Table 40 70 liquids by steam 88 water by steam 89 power of one pound of combustible 14 Heine Safety Boiler (Illustration) 135 Heine Boilers at Anheuser-Busch Brewery (Illustration) 170 at Allegheny Traction Co. (Illustration) 69 at Broadway and Seventh avenue Power House (Illustration) 90 at Central Distillery (Illustration) 120 at People's Railway Power House (Illustration) 51 at Union Depot Railway Plant (Illustration) 128 at World's Fair (Illustration) 4 at Orleans Traction Co. (Illustration) 21 —185— Page. Heine Boilers at Chicago Pvdison Station (Illustration) 9 being moved (Illustration) 44, 62, 94, 104 over puddling furnace (Illustration) 144 Heine Boiler. 150 horse power (Illustration) 78 375 horse power (Illustration) 133 500 horse power (Illustration) 54 Absorption and transmission of heat in : 142 Description of 134 Dryness of steam in 149 Erection and walling in of .136 Expansion in 148 Longitudinal section of (Illustration) 139 Operation of 138 Precipitation and discharge of impurities in 150 Safety at high pressures 146 ^ Section of water leg (Illustration) 137 Separation of water in 149 Specifications for boiler plates 146 Superiority of 142 Tests of 43, 98 Helios 1 Hotel Majestic (Illustration) 100 Horse power of boilers 68, 72, 79 of engines 95 of pumping engines 91 Hoster Brewing Co. (Illustration). 169 Impurities in Heine Boilers. Precipitation and discharge of 150 in water 55 Inch in decimals. Fractions of. Table 75 156 in decimals of a foot. Table 76 157 in decimals of a square foot. Square, Table 77 158 Incrustation. Causes of 55, 58 Effects of 57, 59 Means of preventing 57, 58, 59 Independence Mine (Illustration) 27 Iron. Weight of round and square, Table 74 156 Kansas City Waterworks (Illustration) 80 Latent and sensible heat 7 Latent heat of expansion 7 Length. French and U. S. measures of. Table 70 160 Lignite and asphalt 25 Lignite. Composition of 26 Liquid fuels 31 Liquid. French and U. S. measures of, Table 82 161 Heating by steam 88 List of Heine Boiler plants 166 Longitudinal section of Heine Boiler (Illustration) 139 Loss of head in pipes due to bends 66 of pressure in feed pipes. Table 36 65 Mallinckrodt Building (Illustration) 83 Marquette Building (Illustration) 183 Mean effective pressure, diagram. Table 56 96 Measurement of water 64 Measures of heat 5 Mechanical unit of power 5 Melting points of metals and solids. Table 5 8 Metal plates. Weight of. Table 73 155 Minneapolis Exposition (Illustration) 97 Modes of firing 25 Motion of steam 74 Municipal and County Building, Toronto (Illustration) 33 Natural Gas 52, 53 Analysis of, Table 32 54 New Planters' House (Illustration) 63 Oil as a fuel 32 Advantages of 32 Oil in boilers. Effect of 61 Operation of Heine Boilers 138 —186— Page. Orleans Traction Co. (Illustration) 21 Outflow of steam, Tables 42, 43 .'. 74 Peoria Water Works (Illustration 176 Petroleum. Composition of, Table 19 32 Petroleum oils. Composition of. Table 20 32 Philadelphia and Reading R. R. Station (Illustration) 46 Pipe coverings. Table 61 107 Pipes. Condensation of steam in 106 Condensation of steam in, uncovered, Table 60 106 Condensation of steam in, covered, Table 61 106 Loss of pressure in feed, Table 36 65 Loss of head due to bends in. Table 37 66 Rate of flow of water in, Table 35 65 Size of boiler feed 65 Standard sizes of gas and water. Table 84 162 Standard sizes of extra strong gas and water. Table 85 163 Standard sizes of double extra strong gas and water, Table 86 164 Plant. A modern boiler 124 Plants. List of Heine Boiler 166 Artificial ice and refrigerating companies 168 Breweries and distilleries 171 Cable and electric street railway companies 172 Electric light, power and gas companies 174 Flour mills 168 Hotels, offices and public buildings 166 Iron and steel manufacturers 167 Iron furnaces 177 Mining, coal and smelting companies 177 Miscellaneous 178 Packing houses 178 Rice and oil mills 172 Sugar plantations 171 Water works 176 Plates. Specification for boiler 146 Plugs. Fusible, Table 5 8 Power. Concentration and distribution of 121 Electrical units of 5 Mechanical units of 5 Relation of units of. Table 1 6 Relation of French and U. S. units of. Table 2 6 Relation of French and U. S. compound units of, Table 3 6 Water 5 Pressure. Mean effective 96 Mean effective, diagram, Table 56 96 Pulaski Iron Works (Illustration) 86 Pump. Example of pressure on plunger of 66 Pumping engines. Duty of 91, 92 Feed water required by. Table 55 92 Horse power and steam consumption of 91 Radiating surface. Heat transmitted by, Table 55 87 Rating of boilers 68, 72, 79 Relation of boiler to contents of building, Table 52 88 of boiler to radiating surface 88 of units of power. Tables 1, 2, 3 6 Relative values of fuel gases. Table 21 45 Safety at high pressures of Heine Boilers 146 Safety valves 89 Philadelphia rule for 91 b}' Philadelphia rule. Dimensions of, Table 54 91 United States rule for 89 Saturated steam. Properties of. Table 41 72 Scale (see Incrustation) . Section of Heine Boiler (Illustration) 139 of water leg of Heine Boiler (Illustration) 137 Sectional boilers. Cast-iron end connections (Illustration) 148 Sensible and latent heats 7 Separation of water in Heine Boilers 149 Schichau engine (Illustration) ...., 161 Sizes of feed pipes 65 Sizes of chimneys, Table 68 118 —187— Page. Solids. Expansion of, Table 6 10 Melting points of metals and, Table 5 8 Specific heat. Table 7 11 Specifications for boiler plates for Heine Boilers 146 Square feet in square inches. Decimals of. Table 78 159 Square inches in decimals of a square foot. Table 77 158 Stacks (see Chimneys). Standard sizes of boiler tubes, Table 87 164 of gas and water pipes. Tables 84, 85, 86 162, 163, 164 Steam 71 Condensation in pipes. Tables 60, 61 106 Heating buildings by 83 Heating liquids by 88 Heating water by. Table 53 89 in Heine Boilers. Dryness of 149 Motion of 74 Outflow of, Tables 42, 43 74, 75 Properties of saturated. Table 41 72 Superheated 76 Value of dry 75 Straw 31 Composition of. Table 18 31 Heat of combustion of 31 Substances. Boiling point of. Table 4 8 Surface. French and United States measures of. Table 80 160 Relation of boiler to radiating 88 Transmission of heat by radiating, Table 51 87 Superheated steam 76 Superiority of Heine Boilers 142 Tan bark 31 Temperature of combustion. Table 10 16 Tests of Heine Boilers, Table 57 98 of steam boilers. Code of rules (see Boiler Tests) 99 Toronto Municipal and County Buildings (Illustration) 33 Transmission of heat by radiating surfaces. Table 51 87 Tubes. Standard sizes of boiler, Table 87 164 Unit. British thermal 5 Units of heat and power, Tables 1, 2, 3 6 of power. Mechanical 5 of power. Electrical 5 United States and French measures of length. Table 79 160 measures of liquids. Table 82 161 measures of surface. Table 80 160 measures of volume, Table 83 161 measures of weight. Table 81 160 Valves. Safety 89 Safety, Philadelphia rules for 91 Safety, dimensions of by Philadelphia rules, Table 54 91 Safety, United States rules for 88, 91 Velocity of chimney gases 114 Ventilation. Amount of air necessary for. Table 50 87 Volume of gaseous products of combustion 14 French and United States measures of, Table 83 161 Walling in of Heine Boilers 136 Washburn Flour Mill (Illustration) , 40 Water 55 Water. Analysis, Table 33 60 Commercial analysis of 57 Water Gas. Analysis, Table 29 49 Cost, Table 31 52 Water. Heating feed. Table 39 69, 70 Heating by steam, Table 53 89 Impurities in 55 Leg of Heine Boilers (Illustration) 149 Loss of pressure in pipes, Table 36 65 Measurement of 64 Power 5 Rate of flow in pipes, Table 35 65 required per horse power 55, 68, 69 required by condensers 95 —188— PaKC. Water. Weight of 55, 64, 72 Weight required for engines, Tables 38, 39 68, 69 Weight. French and United States measures of, Table 81 160 and measures of coal 19 of metal plates, Table 73 155 of square and round Iron, Table 74 156 of water 56, 64, 72 of wood, Table 17 28 Wood 26 Composition of. Table 15 26 equivalent of coal 28 Gases from the combustion of one pound, Table 16 28 Weight of. Table 17 28 -r^ ._