1175 y 1 SULPHITE WASTE LIQUOR AND ITS POSSIBLE UTILIZATION DISSERTATION Submitted in Partial Fulfillment of the Requirement for the Degree of Doctor of Philosophy in the Faculty of Pure Science, Columbia University, in the City of New York By GEORGE BARSKY, B. S., Ch. E., M. A. New York City 1922 SULPHITE WASTE LIQUOR AND ITS POSSIBLE UTILIZATION DISSERTATION Submitted in Partial Fulfillment of the Requirement for the Degree of Doctor of Philosophy in the Faculty of Pure Science, Columbia University, in the City of New York By George Barsky, B.S., Ch.E., M.A. ^New York City 1922 \\ 16 ACKNOWLEDGMENT The author wishes to express to Professor Ralph H. McKee his most sincere thanks for the direction and suggestion of this work and for the many helpful suggestions made and encouragement offered during its prosecution. Chemical Engineering Department Columbia University Gift University m 131323 23-57 /.& 5 Dedicated to the late Samuel Willard Bridgham, '67 Mines Sulphur in Sulphite Waste Liquor Read at Annual Meeting of Technical Association of the Pulp and Paper Association, April 15, 1922 Reprinted from the Paper Trade Journal, April 13, 1922, Vol. 74, No. 15, p. 315 The sulphite process for the production of pulp, involving as it does the cooking of wood with calcium bisulphite solution con- taining an excess of sulphur dioxide, may be regarded as a chemical process having for its object the dissolving out of all of the con- stituents of the wood except the cellulose. A part of the wood is soluble in water 1 , *, without any noticeable chemical reaction. Ac- cording to Klason," this amounts to about twelve per cent of the weight of spruce wood. The reactions, whatever they are, result in the addition of sulphur to the organic matter that goes into solution. We have investigated the form of combination of the sulphur in the liquor and from our results we have concluded that there are at least three distinct forms in which the sulphur is present in organic combination, in addition to that present as free S0 2 , bisulphite, and normal sulphite. It is commonly supposed that the waste liquor contains at least two sulphonic acids of lignin. Klasoir, 3 has separated two "lignin- sulphonic acid" salts from waste liquor, one by salting out with calcium chloride and the other by treatment of the residual solution from the salting out operation with naphthylamine hydrochloride. He considers that the original lignin may be regarded as being composed of 63 per cent of one and of 37 per cent of the other 4 , \ It is possible that there may be several lignins, such as the "proto-, hemi-, and ortholignins," suggested by Konig and Rump." There may be several compounds iri the liquor all derived from the same basic compound or compounds by some slight chemical change, such as a mild oxidation, or the splitting out of sulphur dioxide from the molecule, etc. Indeed, despite the common statement that the principal con- stituents of the liquor are ligninsulphonic acids or their salts, abso- lute proof that some of the sulphur is present in the form of a sulphonic acid grouping is lacking. Honig and Fuchs 7 found that by alkali fusion of "barium ligninsulphonate" at 300° C. they could split off 90 per cent of the sulphur, and could recover 15 to 19 per cent of the organic matter as catechol and protocatechuic acid. In the light of these results they maintain that the nucleus of the lignin is similar to that of protocatechuic acid. They also con- iShorger, A. W. J. Ind. Eng. Chem. 9, 560 (1917). 2 Klason, P. Beitrage zur Kenntniss der Chemischen Zusammensetzung der Fichtenholzes. Berlin, 1911. 3 Klason, P. Arkiv. Kemi. Min. Geol., 6, No. 15, 1-21 (1917). C. A., 14, 2167. 4 Klason, P. Ber. 53B, 1862 (1920); C. A. 15, 859. 5 KIason, P. Ber. 53B, 1864 (1920); C. A. 15, 860. "Konig, J. and Rump, E. Chemie und Struktur der Pflanzen-Zellmem- bran. Berlin. 1914. 7 ir,nig, M. and Fuchs, W. Monatsh. 40, 341 (1919) 5 sider that these results prove that the sulphur is combined in the form of a sulphonic acid of an aromatic nucleus. However, this is not conclusive, as they have no proof that the hydroxyl groups are formed by alkali fusion in the same way that phenol is formed from benzenesulphonic acid by alkali fusion. The catechol and protocatechuic acid may be formed by a rearrangement during fusion. Cellulose on alkali fusion will give these substances. For example, Hoppe-Seyler 8 found that 50 grams of lignin-free filter paper, 25 grams of KOH and 250 cc. of water, heated to 250° C, gave .64 grams of almost pure protocatechuic acid and a trace of catechol. Practically all the evidence points to the view that lignocellulose, or rather the lignocelluloses, since they vary somewhat among them- selves, are chemical combinations of celluloses with other con- stituents commonly known as lignins. There are, in all probability, several lignins closely related in general structure. Concerning the celluloses, there is a great deal of information available, yet the subject is still one of much theorizing and experimentation." Con- cerning the lignins, there is as yet very little, if any, really definite information about their structures. Several theories have been proposed, notably that lignin is a product of the condensation of coniferyl and hydroxyconiferyl al- cohols. This theory is generally attributed to Klason. 2 Another theory is that of Cross and Bevan. 10 They are of the opinion that the nucleus of the lignin molecule is a keto — R hexene group, /CH=zCfK OC C( SO»ca* (2) The saturation of a double bond : caHS0 3 + C = C->-C— C— | | H SO«ca (3) E'sterification : I I caHS0 3 + — COH->— COSO,ca + H..0 , I, I (4) Simultaneous oxidation and sulphonation : I I caHSO, + — CH -> CS0 3 ca + (H.,) I I In all cases where a separation is effected between the cellulose and the non-cellulose, it is unsafe to assume that the bond between the two classes of materials is merely broken. There probably always occurs some alteration of one, and more likely both, of the substances dissolved and the substances remaining insoluble in the reagent. Of the two major constituent groups, the celluloses have been much investigated because of their many uses. The lignin compounds have had no uses and accordingly have been more or less neglected. The sulphite waste liquor remaining after the digestion of the wood and the removal of the cellulose varies in color from a light yellow to a dark brown, is slightly acid and smells slightly of SO;.. It has a specific gravity of about 1.05 and contains about 10 per cent of solids. It is strongly reducing to Fehling's solution and reacts with phenylhydrazine to give a copious tarry mass. Lindsey and Tollens 7 found that after removal of sulphuric acid from the sulphite waste liquor by means of barium hydroxide, they could obtain a heavy precipitate with lead acetate. It had a composition, the organic portion of which was expressed as C 2( ,H 3 o0 12 . They also obtained a precipitate with hydrochloric acid and assigned the formula C 20 H 3 o SO 10 to it. A brominated derivative was also prepared to which they assigned the formula C 2G H 2S Br 4 SO n . They concluded that the major part of the dissolved organic substances behaves as a homogeneous complex as they were unable to resolve it into its proximate constituents. Seidel and Hanak, 8 after removal of sulphuric acid precipi- tated certain material by adding alcohol. The percentage of CaO was determined and a part of the precipitate then converted into 6. ca — yi C-i. 7. Lindsey and Tollens. .. Ann. 267, 341 (1892). J. Soc. Chei'n. Ind. 11, 835 (1892), 12 287 (1893) Z. angew. Chem. 5 154 (1892). 3. Seiden and Hanak J. Soc. Chem. Ind. 17 596, 863 (1898). 20 the barium and a part into the zinc salt. The authors found that the ratio of the metals combined in the salts was practically the same as that of their atomic weights. From this they concluded that the precipitate obtained was a salt of a definite organic acid which is the principal constituent of the organic matter in the waste liquor. Krause 9 obtained a chlorine derivative by adding bleaching powder to the liquor. This derivative, after purification with alcohol and ether, showed on analysis a composition corresponding to the formula C* H 2 o C1S0 3 ,. Klason 10 separated "calcium lignosulphonate" by adding crystallized calcium chloride as long as any went into solution. He obtained a heavy precipitate which was filtered and washed with alcohol. This salt was decomposed by adding sulphuric acid to its solution in just sufficient quantity to react with all the lime present. The calcium sulphate formed was filtered off and the solution con- centrated. Alcohol was then added to complete the precipitation of the calcium sulphate. The alcohol was evaporated from the filtrate, the solution diluted and neutralized with barium hydroxide. Any bari- um sulphate found was allowed to settle out. The addition of alco- hol then precipitated the so-called barium lignosulphonate. Analysis of this salt pointed to the formula d H M 0, 7 S_. Ba. Molecular weight determinations gave results in the neighborhood of 6,000. Accordingly Klason assigns the formula (Cm T J ,- O u ) a to the lignin. To the C, H J2 0„ Klason assigns 3.7 methoxyl groups and 1.1 hydroxyl groups. Of this work it may be said that there is nothing involved in the method that would allow us to consider this material a compound. In fact the analytical data immediately indicate that it must be a mixture. Hence it is a little far fetched to make deductions concerning lignin with this as a basis. Klason 11 later discovered that there was a "calcium lignosul- phonate" which was not precipitated upon the addition of calcium chloride but which remained in solution. It could be precipitated by means of naphthylamine hydrochloride. This latter he terms a |3 lignin derivative. That precipitable by calcium chloride he called an a lignin derivative. Honig and Spitzer 1 " attempted to separate the material ol the liquor by fractional precipitation with alcohol but all their fractions with one exception, calculated as salts of lignosulphonic acid, showed sensibly the same composition. 13 Melander 14 found that the product salted out of waste liquor with sodium chloride 9. Krause, H T. Sec. Chem. Ind. 25 493 (1906). 10. Klason, P Beitrage zur Kenntniss der Chcniisclicn Zusam- mcnsetzmi" der Ficlitcnholzes. 1911. 11. Klason, P Chem. Zentr. 90 92 (1919). J. Soc. Chem. Ind. 38 570A (1919). 12. Hiinig, M Monatsh. 39 871 (1918). 13. Klason, P Ber. 53?! 1864 (1920). 14. Melander, K. H. A Cellulosechem. 2 41, 69, (1921), Paper 28 No. 21 p. 19 (1921) T. Soc. Chem. Ind. 40. 620A (1921). Chem. Soc. Abs. 116Pt, (1919). 21 differed from the product obtained by Klason with calcium chloride. The precipitation schemes given above are in agreement with the customary schemes for the precipitation of an emulsoid colloid by the use of a strong electrolyte or by the addition of alcohol. Where we have present a mixture of substances in the colloidal state, in general such methods would result in the precipitation of mixtures. By precipitating, dissolving and reprecipitating, Hofmeister™ succeeded in obtaining pure albumen (i. e., crystallized) from colloidal albumen. Von Weimarn, 16 adopting the same principle, prepared crystalline gelatine and agar, typical colloids. We have adopted a similar procedure to separate the material precipitated with calcium chloride, with the idea of studying its purity. We have fractionally precipitated and then refractionated after dis- solving. These experiments were as follows : Three liters of liquors 17 were evaporated to about 80Occ. and the calcium sulphate filtered off. The resultant solution was placed in a beaker and stirred mechanically. Calcium hydroxide suspen- sion was added until the solution was neutral to litmus paper. Crystallized calcium chloride was then added in 50 g portions until a precipitate appeared, and the' solution heated on the water bath for about two hours, i. e., until the precipitate coagulated. There- upon it was filtered off with suction, sucked as dry as possible, and weighed. In all cases the procedure was exactly the same, so that the percentage of moisture in the precipitate was the same. An additional SO g of calcium chloride were added to the filtrate and the precipitate so obtained treated in the same manner as the preceding one. The addition of calcium chloride was continued until no further precipitation took place. In this way, a fractiona- tion of the calcium chloride precipitate was effected and the data given in Table I obtained and curve in the figure drawn. The wide range during which precipitation takes place, 150 g to 400 g of calcium chloride, would seem to indicate that there is a mixture being precipitated. Table I 'Total g Grams CaCI 2 total added Ppt. Ppt. Ppt. SO None 100 None O ISO None 200' A 95 95 250 B 85 180 300 C 80 260 350 D 45 305 400 E 15 320 450 320 The precipitates A, B, C, D, and E were dissolved in propor- tionate amounts of water, 2 cc. per gram. The appearances of the 15. Hofmeister, F Z. physiol. Chero. 14, 165 (1889), 16—187 1892). 16. Von Weimarn, P. P. . .Grundzrige d. Dispersoid Chemie. 1911. 17. By courtesy of the Hammermill Paper Co. 22 different solutions were quite distinctive: A, muddy; B, black; C, dark wine color; D and E, a lighter brown. These solutions were treated in a manner similar to the original evaporated liquor in an attempt to accomplish a still further separation of the com- pounds. The data are shown in the Tables II, III, IV, from which precipitation curves similar to that in the figure can be drawn. Table II Total g Grams CaCI 2 Grams total added Ppt Ppt. Ppt. 25 a; 25 25 50 A 2 17 42 75 A 3 7 49 100 Table III 49 Total g Grams CaCl 2 Grams total added Ppt. Ppt. Ppt. 10 20 30 40 B, 40 40 50 B 2 10 so 60 B 3 6 56 70 Table IV 56 Total g Grams CaCl 2 Grams total added Ppt. Ppt. Ppt. 10 20 Ci 14 14 30 Co 10 24 40 c 3 4 28 50 28 A„ B 1( Ci, D and E (D and E were not fractionated because of the small quantity) were then converted to the barium salt by the method described by Klason. The method used for the several fractions was the same. In every case the final precipitation was accomplished by pouring the aqueous solution into twice its volume of 95 per cent alcohol. The precipitates were sucked dry, washed with 95 per cent alcohol, and dried for several days over con- centrated sulphuric acid. These barium salts were then analyzed by organic combustion^ to determine the percentage of carbon and hydrogen. The sample subjected to combustion was contained in a platinum boat. To provide against any sulphur that might be burned off, a plug of lead peroxide-minimum mixture was inserted in the combustion tube in the manner usual for such compounds. The percentage of ash was determined by weighing the residue from the combustion. The analytical data are given in Table V. 18. Fisher, H. L Laboratory Manual of Organic Chemistry, 1920. 23 Table V Wt. of Wt. of H 2 CO. sample ash found found % Ash % C % H Ai .2116 .1136 .0547 .2132 53.69 27.48 2.89 B, .2035 .0398 .0848 .3559 19.56 47.69 4.66 .2181 .0431 .0936 .3858 19.75 48.24 4.80 Av. 19.66 C, .2368 .1016 .3975 .2121 .0453 .0849 .3531 21.36 Av. 21.36 I) .2257 .0950 .3358 .2220 .0592 ' .0915 .3278 26.66 Av. 26.66 K .2028 .0510 .0824 .3184 25.14 .2029 .0524 .0790 3189 25.82 Av; 25.48 42.85 Because of the likelihood of there being extraneous mineral matter such as barium chloride, etc., contaminating the barium salts, the analyses were calculated to the ash-free basis. The re- sults are given in the following table. (Table Va). 47.97 4.73 45.67 4.80 45.40 4.48 45.54 4.64 40.55 4.41 40.26 4.61 40.41 4.51 42.82 4.5 4 42.88 4.36 Table Va Ash-f ree Basis % Combustible % c % II A Ratio C/ % Ash % C \ %H 11 Ai 53.69 46.31 27.48 2.89 59.4 6.2 9.7 tii 19.66 80.34 47.97 4.73 59.7 5.9 in.1 Ci 21.36 78.64 45.54 4.64 57.9 5.9 9.8 D 26.66 '73.34 40.41 4.66 55.1 6.4 8.6 E 25.48 74.52 42.85 4.45 57.6 6.0 9.6 Cellulose 44.2 6.3 7.0 We can now plot a curve showing the composition of the ma- terial fractionated by the calcium chloride precipitation. For ex- ample, Aj is the material which comes down when precipitation starts, Bi the material precipitated when 200 grams of calcium chloride have been added, and so on. This curve is plotted on the same sheet as the one showing the course of the precipitation, with the grams of calcium chloride as absiccas. After sufficient calcium chloride has been added to start precipi- tation, there occurs a steady precipitation of lignin mixtures for the range that the precipitation curve is a straight line. When the lignins have all been precipitated, or nearly so, the most diffi- cultly precipitable material comes down. This stage is represented by the section of the curve from D to E. During this interval the curve of precipitation is not a straight line, but indicates from its shape that the substances coming down are not as readily precipi- tated as those preceding it, and consequently might be expected to differ from them in composition. 24 The elementary analyses show percentages of carbon varying from 597 to 55.1, percentages of hydrogen varying from 6.4 to 5.9. The ratio of percentage of carbon to that of hydrogen varies from 8.6 to 10.1. This ratio for cellulose is 7.0. In other words, the ratio of carbon to hydrogen is higher in lignin than in cellulose. 50 100 150 200 250 300 350 400 450 Grams of Calcium Chloride Added The above all leads to the interesting conclusion that the barium salt accepted by Klason and others as a more or less single definite compound is not by any means a single substance, but on the contrary, contains several substances of varying composition. This mixture accounts for the strange values Klason obtained for the hydroxyl number, etc., of his salts and for the discrepancies that have been found by various workers. 19 19. Loc. cit. 7, 8, 9, 12, 14. 25 Sulphite Waste Liquor as a Fuel In the manufacture of alcohol 1 from sulphite waste liquor it -is of advantage to concentrate the liquor to about 20% solids to reduce the size of the installation required for fermentation and distilla- tion. In conjunction with the alcohol process, the liquor might be further evaporated and utilized as a liquid fuel. It could be burned as a pitch containing 50 per cent solids by spraying through a burner in a way similar to that in which the waste liquors of the sulphate process are burned in one recovery process 2 . This would be an addition to the power plant of the pulp mill. When the sulphite liquor obtained after the removal of the al- cohol by distillation is evaporated, there remains a residue showing, on the dry basis for a typical liquor, a heat value of 7950 B. t. u. per pound with an ash content of about 13.9 per cent. For each ton of pulp there is obtained about 1,100 gallons of liquor after the removal of the alcohol. This weighs 9,900 pounds and contains 14 per cent of solids, i. e., 1,386 pounds. To concentrate this to 50 per cent solids requires the removal of 7,128 pounds of water with the formation of a mobile pitch containing 50 per cent solids and weighing 2,772 pounds. Heat value of the pitch containing one pound of solid : B. t. u. developed by burning the solid 7,950 B. t. u. required to heat the water from 120° to 212° F 92 to evaporate the water 970 to heat this vapor to flue temperature estimated as 500° F. .47 (500-212) 135 B. t. u. unavailable because of presence of water 1,197 B. t. u. available 6,753 If this pitch is burned under a boiler to give steam at 150 pounds pressure, there will be obtained an efficiency of say 60 per cent. Then there will be obtained from feed water at 120° F : 6,753 X -60 = 3.66 pounds of steam at 150 pounds. 1,107 is 1,107 the number of B. t. u. required to convert 1 pound of water at 120° F. to one pound of steam at 150 pounds gauge pressure. The steam generated can be used for the development of power in non-con- densing steam engines. The exhaust of such engines can be used to avaporate the liquor in multiple effect evaporators. On the basis of this system these calculations follow : A simple non-condensing steam engine, using steam at 150 pounds 1. McKee, R. H. U. S. Pat. No. 1,273,392, July 23, 1918. Paper, 24, 584 (1919). Pulp Paper Mag., Canada 18, 715 (1920). 2. Moore, H. K. Trans. Amer. I. Chem. Eng., 10, 177 (1917). Paper 25, 1157, 1197, 1241 (1920). 26 pressure, has a steam consumption oi about 30 pounds per indi- cated horsepower hour. Therefore from the steam there can be obtained 3.66 = .122 I. H. P. per pound of residue. 30 The exhaust steam from this type of engine is at a pressure of three to five pounds and is about 88 per cent dry. Assuming that owing to pipe condensation and other heat losses it delivers but 75 per cent of the theory to the evaporators, there are delivered to the evaporators .88 X -75 X 3.66 = 2.42 pounds of low pressure steam per pound of residue. In a plant producing one hundred tons of pulp per day, there can be obtained .122 100 X 1,386 X = 703 I. II. P. per 24 hour day 24 100 X 1,386 X 2.42 -— 335,000 pounds of low pressure steam To evaporate the 1,100 gallons to 50 per cent solids as calcul- ated above requires the removal of 7,128 pounds of water. A triple effect evaporator of the ordinary type requires about .372 pounds of low pressure steam per pound of water evaporated and there- fore can evaporate 7,128 pounds of water if furnished with 2,650 pounds of steam. For a hundred ton plant this amounts to 265,000 pounds. Therefore we have an excess of steam above the require- ments for the evaporation of the liquor to the state of 50 per cent solids. This amounts to 335,000 less 265,000 or 70,000 pounds of low pressure steam per hundred tons of pulp. In other words, for a plant producing one hundred tons of pulp per day, the fuel available will give, in addition to the energy re- quired for the evaporation of the discharge from the alcohol still to a concentration adapted for burning, 703 I. H. P. for 24 hours and 70,000 pounds of low pressure steam. Although such an installation has the important advantage of dis- posing of the waste liquor nuisance, it might be argued that it would prove a financial burden to the pulp mill because of the operating charges. The following approximate tabulation of costs and credits shows that such an argument is groundless. Triple-effect evaporator to evaporate 30,000 pounds of water per hour $75,000 Boiler 1,000 H. P. installed 40,000 Engines, 700 H. P. installed 14,000 $129,000 20 per cent interest, depreciation, repairs, etc 25,800 Labor, 2 x 24 x 50 x 300 7,200 $33,000 27 With the horsepuwei .year at $190 and coal at $6, the yearly- credit value would be : For 703 H. P 63,300 For 70,000 pounds of steam per day at 10 pounds per pound of coal for 300 days 6,300 Total yearly credit value $69,600 Cost of operation 33,000 Net yearly credit value $36,600 28 CONCLUSIONS In this investigation the following were accomplished: (1) It was discovered that the loosely combined sulphur dioxide is present in sulphite waste liquor in two distinct forms of com- bination. This is a contribution to the knowledge of the chemistry of the sulphite process as well as to the knowledge of the com- position of the waste liquor. (2) A method has been devised for effecting at least a partial separation of the lignin compounds. This is an important advance in the study of their structure. (3) A method has been proposed, which in conjunction with the manufacture of alcohol, utilizes a part of the material, disposes of the remainder, and eliminates the nuisance, at a profit. 29 VITA George Barsky was born August 26, 1896, in the City of New York. He received his elementary education in the New York City Public Schools from which he graduated in 1910. He gradu- ated from Townsend Harris Hall in 1913 and entered Columbia College, from which he received the B. S. degree in 1916. He en- tered the Engineering School in 1916 and was awarded the degree of Chemical Engineer in October, 1918. During the year 1917- 1918 he held the position of Research Assistant in the Department of Chemistry, Columbia University. On October 1, 1918, he was called into active service in the U. S. Army, of which he had been a member in reserve. Upon his honorable discharge in January, 1919, he was employed by Professor Ralph H. McKee as a research assistant. From July, 1919, to July, 1921 he held the Samuel Willard Bridg- ham Fellowship. Under the grant of this fellowship, the foregoing investigation was pursued. In October, 1921, he received the degree of M. A. from Columbia University. He is the author of the following articles : Fuel Value of Volatile Liquid Mixtures, J. Ind. Eng. Chem. 12, 77 (1920). Fuel From Sulphite Waste Liquor (with Ralph H. McKee), Paper 26, 368 (1920). 30 018 370 8bl h