AIR BRAKE CHICAGO ii ONDENCE Class -_X£>kQ Book > A ^ k GoiyrightN? COPYRIGHT DEPOSIT. b o W c o -a 6 o CO (A CO u (U •a c THE AIR-BRAKE A PRACTICAL PRESENTATION OF THE MODERN DEVELOPMENTS OF THE AIR-BRAKE FOR STEAM AND ELECTRIC RAILROAD TRAINS By LLEWELLYN V. LUDY, M. E. PROFESSOR OF EXPERIMENTAL ENGINEERING, PURDUE UNIVERSITY. AMERICAN SOCIETY OF MECHANICAL ENGINEERS ILLUSTRATED CHICAGO AMERICAN SCHOOL OF CORRESPONDENCE 1913 5b Copyright, 1911, 1913 by American School of Correspondence Copyrighted in Great Britain All Rights Reserved ©CI.A350138 *4( CONTENTS PAGE Introduction 1 Early forms of brake 1 Interchangeable brake system 5 Westinghouse air-brake 7 Operation 11 Westinghouse nine and one-half inch air-pump 11 Eight and one-half inch cross compound 13 Main reservoir 15 Air-pump governor 16 Engineer's brake valve 17 Slide-valve and feed-valve 22 Quick-action triple valve 25 Plain triple valve 27 Combined freight-car cylinder, reservoir, and triple valve. . 29 Pressure-retaining valve 30 High-speed brake 31 Westinghouse "E T" locomotive brake equipment 33 Manipulation 36 Distributing valve 38 Automatic brake-valve 48 Independent brake-valve 53 Reducing valve 55 Pump-governor 55 Westinghouse type "K" triple valve 56 New York air brake system 65 Air-pump 65 Engineer's brake valve 68 Quick action triple valve 71 Foundation brake-gear 73 Leverage 75 Automatic slack-adjuster , 78 Locomotive-driver brakes 80 Locomotive-truck brake. . 82 Westinghouse train air-signal system 83 CONTENTS PAGE Special instructions in use and care of air-brake equipment. . . 86 Train inspection 86 Running test 86 Service applications 86 Emergency applications 87 Use of sand 87 Pressure-retaining valve 87 Backing up trains 88 Double-heading 88 Conductor's brake-valve 88 Use of angle-cocks 88 Cutting out brakes 88 Air-pump 89 Engineer's brake valve 89 Triple valve and brake-cylinders 89 Air-brakes as applied to electric cars 90 Westinghouse straight air-brake 91 Air-compressor 95 Pump governor 97 Reservoir 101 Brake-cylinder 101 Operating valve 102 Piping 106 Safety-valve 106 Westinghouse automatic friction-brake 108 Train air-signal •. 109 Stopping a car 110 a. £ o O o E o o o c o i_ » 3 03 o E o o o -J c O "3Z (• ::•'.-•'::::,'/.■':•:::.'//: v.v,w/0 ^^2^\ Fig. 6. Section of 8^-Inch Cross-Compound Pump, Up-Stroke, High-Pressure Steam Side. enters the chamber D; and as soon as this pressure on diaphragm (1) is sufficient to overcome the tension of the spring (3), the diaphragm (1) will be raised and will unseat pin valve (4). Air will then flow down into the chamber E, forcing the piston (5) downward, thus seating the valve (2) and shutting off the steam from the pump. When the air-pressure falls below that carried in the main reservoir, the spring (3) will force the diaphragm (1) down, and will seat the pin THE AIR-BRAKE 17 valve (4). The air in the chamber E will now escape to the atmos- phere through the small relief port F, and the spring (6) will open the valve (2), again admitting steam to the pump. While the pin valve is unseated, there is a small escape of air to the atmosphere through the port F. This leakage, together with a leakage of steam through a small port in the valve (2), serves to keep the pump slowly operating and thus avoids trouble from condensation in the steam pipe. |5team Inlet Fig. 7. Section of 8% -Inch Cross-Compound Pump, Down- Stroke, High-Pressure Steam Side. Westinghouse Engineer's Brake- Valve. The construction of the engineer's brake-valve is illustrated in Figs. 9, 10, and 11. Fig. 9 is a section through the body, with the rotary valve removed, and shows the different positions of the handle. Figs. 10 and 11 are vertical sections of the entire valve taken at right angles to each other. The description of the operation of the valve is given in the order in which it is generally used when braking a train. 18 THE AIR-BRAKE Running Position. The valve is shown in running position in Fig. 10. Main-reservoir air from the chamber A flows through the port B in the rotary valve (1) into the passage C, which conducts it to the feed-valve. (The course of the air through the feed-valve will be described later.) From the feed-valve, the air is conducted by the Fig. 8. Section through Air-Pump Governor. passages D and E to the chamber F, and from here to the brake-pipe. The cavity G in the rotary valve (1) connects the passage E with the port H, permitting air at brake-pipe pressure to enter the chamber I and flow through the passage J into the equalizing reservoir. THE AIR-BRAKE 19 Brake-pipe pressure now exists on both sides of the equalizing piston (2). Air continues to flow into the brake-pipe and equalizing reser- voir until the pressure reaches 70 pounds. At this pressure, the feed- valve closes the passage leading from the main reservoir. In this position, the brake-pipe is kept charged to 70 pounds' pressure; 90 pounds' pressure is maintained in the main reservoir; and the entire system is ready for an application. Service Position. When it is desired to reduce the speed of a train or to stop at a station, the handle of the engineer's brake-valve is placed in service position until the brake-pipe reduction causes enough air to enter the brake-cylinders to produce the desired result. When the brake-pipe reduction is sufficient, the handle of the valve is placed in lap position as described below. In service position m Main Reservoir Pressure Fig. 9. Section through Engineer's Brake-Valve.— Rotary Valve Removed, and Different Positions of Handle Shown. a groove in the rotary valve (1) connects the port K with the groove L, both of which are in the valve-seat. This permits air from the chamber I and the equalizing reservoir to discharge through the passage M to the atmosphere, thus reducing the pressure on the top side of the equalizing piston (2). Brake-pipe pressure, being greater than the pressure on the top side of the equalizing piston (2), forces it upward, opening the attached discharge valve, and permitting air to flow from the brake-pipe through the port N and the passage to the atmosphere. When the pressure in the equalizing reservoir is reduced the desired amount, the handle of the engineer's brake-valve 20 THE AIR-BRAKE is moved to lap position. Air continues to discharge through the above-mentioned passages until the pressure in the brake-pipe has reduced slightly below that in the equalizing reservoir and chamber I; then the greater pressure acting on the top of the piston (2) causes it automatically to close the discharge valve. When the piston (2) closes the discharge valve, the pressure in the brake-pipe and equaliz- ing reservoir is about the same. The equalizing reservoir is 10 inches in diameter and 12 inches Feep Valve, Fig. 10. Engineer's Brake- Valve in Running Position. long. Its purpose is to increase the volume of air so that the pressure in the chamber I will not drop too rapidly when the handle is placed in service position. If a reduction of pressure be made in the equaliz- ing reservoir, and the handle placed in lap position, air will exhaust from the brake-pipe until its pressure is the same as that in the equalizing reservoir. Lap Position. This position is the one in which the valve handle is placed after a light reduction has been made in the brake-pipe. THE AIR-BRAKE 21 It remains in this position, holding the brake applied until a further brake-pipe reduction is desired or until the brake is released. In this position, all ports are operatively closed. No air can enter the brake- pipe from the main reservoir, and no air from the brake-pipe can escape to the atmosphere. Emergency Position. In case of an emergency, the handle of the brake-valve is moved to the extreme right. In this position, direct-application-and-exhaust port M is connected with direct-appli- cation-and-supply port E by the cavity G in the rotary valve (1). This establishes direct communication between the brake-pipe and the atmosphere, and a sudden reduction of pressure occurs in the RE.5.ERVOIF* To Brake Pipe Fig. 11. Engineer's Brake- Valve in Release Position. brake-pipe. This causes all brakes to apply very quickly with full braking pressure. Release Position. The parts of the valve are shown in release position in Fig. 11. The purpose of this position is to provide large ports through which air can flow from the main reservoir to the brake- pipe and quickly recharge the system and release the brakes. Air from the main reservoir flows from the chamber A, through the port P, the cavities Q and G, into the passage E and to the brake-pipe. The ports H and K both conduct air to the chamber 7, and the 22 THE AIR-BRAKE equalizing reservoir is charged through the passage J to the same pressure as exists in the brake-pipe. The brake-valve handle should not remain in this position too long, as there is danger of overcharging the brake-pipe and the auxiliary reservoirs. The warning port R in the rotary valve (1) permits a small amount of air to escape from the chamber A to the exhaust passage M, making a noise which notifies the engineer that the brake-valve is still in release position. Slide-Valve Feed-Valve. The purpose of the feed- valve is to maintain a pre- determined pressure in the brake-pipe while the engi- neer's valve is in running position. Figs. 12 and 13 illustrate the slide-valve feed-valve. Fig. 12 is a central section through the supply-valve case and governing device. Fig. 13 is a transverse section through the supply-valve hausts this air is called the exhaust valve. It is easily seen that the entire operation of the locomotive brakes consists in admitting or THE AIR-BRAKE 41 releasing air-pressure into or out of the application chamber. In independent applications, this is done directly by operating the inde- pendent brake-valve; while in automatic applications, it is accom- plished by means of the equalizing piston and the air-pressure stored in the pressure chamber. Fig. 28 is given to show the correct location of ports in the equaliz- ing "sjalve and slide-valve. Since the ports in the valve cannot be clearly indicated in Fig. 27, diagrammatic illustrations shown in Figs. 29, 30, 31, 32, 33, 34, 0ZZZZZZZZZZZZZZZZZZZ& ^S^ Brake - ^ — Main Reservoir 1 Double- _ Heading |t Application ^ ^ Chamber SSLE^ Application Brake - Pipe Safety Valve ^VVV^W ^'AV^^^T^ ,w\v\w>ws Fig. 29. Distributing Valve, Charging or Release Position, Automatic or Independent. 35, and 36 will be referred to in explaining the operation of the valve. These diagrams show the parts distorted and not as actually con- structed. The operation of the valve when automatic applications are made, is as follows : Charging. Fig. 29 shows the movable parts of the valve in charging position. In this position, the chamber A is in connection with the brake-pipe ; and air is free to pass around the top of the piston 42 THE AIR-BRAKE (1) through the feed-groove B and the port C, to the pressure chamber, until the pressure on both sides of the piston becomes equal. Release. The position shown in Fig. 29 is also the release position, and is the position the parts take when the automatic brake- valve handle is placed in release position. In this position, the pres- sure in the chamber A is greater than that in the application chamber; consequently the equalizing piston (1) is moved to the position shown. This movement of the piston moves the graduating valve (2) and the slide-valve (3) to the release position shown, but does not release the M////////////7 77777? ~1 WM^ Brake- ^ Cglinder Application ^ Chamber^ 1 Brake- Pipe Safety Valve Fig. 30. Distributing Valve, Automatic Service Position. locomotive brakes. To accomplish this, either the automatic brake- valve must be placed in running position or the independent brake- valve must be moved to release position. In either case, the applica- tion-chamber pipe is opened to the atmosphere, and the air in the application chamber is exhausted. The air in the chamber E will also be exhausted, since it is connected to the application chamber by the port D. This permits the brake-cylinder pressure in the chamber F to move the piston (4) to the left until the exhaust ports G and H THE AIR-BRAKE 43 permit the brake-cylinder pressure to escape. The double-heading pipe must always be kept closed at the double cut-out cock below the automatic brake-valve, unless there are two engines at the head of the train. In this case, the engine from which the brakes are con- trolled should have its double-heading pipe closed, while on the other engine it should be open. Service. When a service application is made with the automatic brake-valve, the brake-pipe pressure in the chamber A is reduced; and piston (1), together with the graduating valve (2) and the slide- Brake - 3-^ Cylinder Application Chamber is -r Chamber. ^' Sis vq Pressure s ^VV^V^VvVA^^^^^^^ p Brake- Pipe* Safety Valve ^^ Fig. 31. Distributing Valve.— Service Lap Position. valve (3), is moved toward the right to the position shown in Fig. 30. In this position, the port I in the slide-valve registers with the port J in the seat, and permits air from the pressure chamber to flow into the application chamber and the chamber E through the port D. This pressure forces the application piston (4) to the right, causing the exhaust valve (5) to close the exhaust ports G and H, and the applica- tion valve (6) to uncover the port K; also causing the graduating spring on the stem (7) to be compressed. Air from the main reservoir 44 THE AIR-BRAKE is now free to flow from the chamber L through the port K and passage M to the brake-cylinders. In the movement just described, the ports N and in the slide- valve register with the ports J and P in the seat, and are connected by the cavity Q in the graduating valve. This connects the application chamber with the safety-valve, which, being adjusted to open at 53 pounds, limits the cylinder pressure to this amount during a full service application. Service Lap. If the brake-pipe reduction is not sufficient to Brake* 3-*^ Cylinder Main Reservoir & Double --^ Heading^ Application ^ ro Chamber Sifc* 1 /Application ^ ^ ^~ Chamber Is Brake - Pipe Safety Valve Fig. 32. Distributing Valve.— Emergency Position. cause a full service application, the air from the pressure chamber continues to discharge until the difference in pressure on the two sides of the piston (1) forces it and the graduating valve (2) toward the left. The frictional resistance of the slide-valve (3) prevents any further movement after the shoulder on the piston (1) strikes the right end of the slide-valve. In this position, all ports are closed, as in Fig. 31, and the valve is in service lap. Air continues to flow through the port K and the passage M into the brake-cylinders, until their pressure is THE AIR-BRAKE 45 slightly in excess of that in the application chamber. This difference in pressure on the two sides of the piston (4), assisted by the graduat- ing spring on the stem (7), forces the piston (4) to the position shown in Fig. 31. This movement of the piston (4) results in application valve (6) closing the port K, but does not move the exhaust valve (5). The brake-cylinder pressure is then about the same as that in the application chamber. Emergency. When a sudden and heavy reduction of air-pressure is made in the brake-pipe, the piston (1) is forced to the right by the pressure in the pressure chamber until it strikes the gasket as shown in Fig. 32. This movement causes the slide-valve (3) to uncover the port J; and air from the pressure chamber passes quickly into the application chamber and becomes equalized. When the automatic brake-valve is placed in emergency position, the ports in the valve oonnect the equalizing reservoir to the application-chamber pipe. Air from the equalizing reservoir then passes into the application chamber, and, with that from the pressure chamber, equalizes at about 60 pounds. Air from the main reservoir enters the slide-valve chamber through the pipe L and the ports T and R, and passes into the pressure and application chambers. Air now escapes from the application chamber through the port J into the cavity S, through a small port into the port N, and thence out through the safety-valve. Air escapes through the safety-valve more rapidly than it can be supplied through the ports R and T, and thus prevents the pressure from becoming higher than is desired. In high-speed service, the feed-valve is set to maintain a brake- pipe pressure of 110 pounds instead of 70; and a main-reservoir pressure of 130 or 140 pounds is carried. The pressure in the applica- tion chamber, under these conditions, is increased to about 85 pounds; but air escapes through the cavity S and port N at about the same rate as in the high-speed reducing valve, until the pressure is only about 60 pounds. The pressure in the application chamber does not drop below about 60 pounds, because, under these conditions, air from the main reservoir is supplied through the ports R and T faster than it can escape through the restricted passages to the safety-valve. Emergency Lap. In emergency applications, the process above described continues until the brake-cylinder pressure slightly exceeds the pressure in the application chamber, when all parts move back 46 THE AIR-BRAKE to emergency lap position, as shown in Fig. 33. Release is accom- plished in the same manner as described under Fig. 29. In operating the locomotive brakes with the independent brake- valve, the action of the distributing valve is as follows : Independent Application. When making an application, the equalizing piston (1) occupies the same position as shown in Fig. 34. Air is admitted into the application chamber from the main reservoir through the reducing valve, at 45 pounds' pressure. This pressure Main Reservoir . Brake - fr^ Cylinder: BraKe- Pipe Safety Valve Double- Heading /-*■< Application Chamber Application^ S >*= Fig. 33. Distributing Valve.— Emergency Lap Position. also exists in the chamber E, and forces the piston (4) to the right, as shown. This movement causes the application valve (6) to uncover the port K f and air from the main reservoir passes through the passage M into the brake-cylinders. Air continues to flow into the brake- cylinders until their pressure and that in the chamber F slightly ex- ceeds that in the chamber E, when the piston (4) will be moved to the left, causing the application valve (6) to close the port. This position, shown in Fig. 35, is known as independent lap. It is easily seen that the action of the piston (4) will always main- THE AIR-BRAKE 47 tain about the same pressure in the brake-cylinders as exists in the application chamber. Independent Release. If the handle of the independent brake- valve is placed in release position, the air in the application chamber escapes directly to the atmosphere. This permits the brake-cylinder pressure in the chamber F to force the piston (4) to the left, causing the application valve (6) to close the port K, and the exhaust valve (5) to open the ports G and H, as shown in Fig. 29. Air is now free to escape from the brake-cylinders until the valve is placed in lap Brake* 3-*^ Cylinder Main - Reservoir 6 Application Chamber iwvvvvvv^^^vv^^^ ^^^v^xwvw^v Brake- Pipe Safety Valve Fig. 34. Independent Application of Distributing Valve. position or until the brake-cylinders are entirely exhausted. If the handle of the independent brake-valve is placed in lap position before all the air is exhausted from the brake-cylinders, the parts of the distributing valve will move to independent lap position, as shown in Fig. 35. In this way, the independent release may be graduated as desired. Safety-Valve. One of the essential parts of the distributing yalve is the safety-valve. The principle of its iction is shown in the 48 THE AIR-BRAKE section given in Fig. 36. Its construction is such as to cause t to close quickly with a pop action, which insures a firm sjating. The spring should be adjusted so that the valve will open at 53 pounds. This is accomplished by removing the cap nut (1) and screwing, up or down, an adjusting nut (2). Automatic Brake=Valve. The automatic brake-valve not only performs the functions of the standard engineer's valve commonly E5^N Brake- M b *^ Cylinder Main fteservoira Double--^, heading 5&nd-Valve Application Chamber Pipe Main Reservoir Double Heading Pipe Application Chamber Pipe^ Equalizing Reservoir Fig. 39. Sectional Views of Automatic Brake- Valve. Upper view, a horizontal section through rotary- valve chamber, rotary valve removed. Plan view of rotary valve shown at left. Lower view, a vertical section through entire ^alve. 52 THE AIR-BRAKE seat, and connects the application-chamber pipe with the exhaust cavity H. Service Position. In this position, the brake-pipe pressure is gradually reduced and causes a service application. The port in the rotary valve registers with Q in the valve-seat, and permits air to discharge from the chamber E and the equalizing reservoir into the exhaust chamber H. The port Q is restricted, and causes a gradual discharge of air from the equalizing reservoir. As the pressure above the equalizing piston (2) is reduced, the brake-pipe pressure below forces the piston (2) upward, opening the discharge valve and exhaust- ing air from the brake-pipe into the atmosphere. When the pressure in the chamber E is reduced the required amount, the handle of the brake-valve is moved to lap position. Air will continue to exhaust from the brake-pipe through the discharge valve, until the pressure below the piston (2) is slightly less than that above. Equalizing piston (2) will then be forced downward, closing the equalizing valve. By this process, it will be seen that the reduction of the pressure in the equalizing reservoir determines that in the brake-pipe. Lap Position. This is the position the valve occupies while holding the brakes applied, to prevent loss of air from the main reservoir in case of a break-in-two, and when another engine in the train is handling the brakes. All ports are closed except the port in the rotary valve, which connects with the port R in the valve-seat. In double-heading, these ports connect with the application chamber in the distributing valve, and permit the air to exhaust into the atmos- phere when the automatic brakes are being released. Release Position. The action of the valve in this position has been described under charging or release. Holding Position. In this position, all train brakes are released, but the locomotive brakes are held applied. The only difference between the running and holding positions is that in the former the application chamber of the distributing valve is open to the atmos- phere, while in the latter it is not. Emergency Position. In this position, the port S in the rotary valve registers with the port M in the seat, and air discharges from the brake-pipe through the cavity T, into the exhaust chamber H, These ports are proportioned in such a manner that a large volume of air is suddenly discharged from the brake-pipe, causing all triple THE AIR-BRAKE 53 valves and the distributing valve to go to the emergency position. The cavity U in the rotary valve registers with L and P in the valve- seat, and permits the air from the equalizing reservoir to flow into the application chamber of the distributing valve. The ports C and V register and allow air from the main reservoir to flew to the sand valve, thus applying sand to the rails. Plug 3, shown in Fig. 39, is placed in the top of the case at a point to fix the level of an oil bath in which the rotary valve operates. Independent Brake=Valve. The independent brake-valve is of the rotary-valve type. Fig. 40 is taken from a photograph of the valve. The general construction of the valve is represented in Fig. 41. The lower view shows a vertical section of the entire valve, with a top view of the rotary valve on the right; while the upper one shows a horizontal section taken through the valve body with the rotary valve removed. All pipe Fig. 40. Independent Brake- Valve. connections, and the different positions of the handle, are shown. The action of the valve when placed in the different positions is as follows: Running Position, When the independent brake is not in use, the independent brake-valve should always be carried in this position. The ports A and B in the valve-seat are connected by the port C in the rotary valve (1). This establishes communication between the application chamber of the distributing valve and the port P (see Fig. 39) of the automatic brake-valve, so that the former can be operated by the latter. If the independent brakes are being operated with the automatic brake-valve in running position, they can be released by simply moving the independent brake-valve to running position, since in this position the air in the application chamber of the distributing valve can escape through the automatic brake-valve. Service Position. In this position, the ports D and B in the valve- seat are connected by the groove E in the rotary valve, allowing air to flow from the main reservoir to the application chamber. The air-supply from the main reservoir is reduced by the reducing valve to 45 pounds. This is the maximum pressure that can be obtained 54 THE AIR-BRAKE in the brake-cylinders when using the independent brake-valve. Lap Position. This position is used to hold the locomotive brakes after having been applied by using the independent brake- valve. All operating ports are closed. Release Position. In this position, the locomotive brakes will be released when the automatic brake-valve is not in running position. - Automatic Brake-Valve. Exhaust Application Chamber Pipe Quick Application. Fig. 41. Sectional Views of Independent Brake- Valve. Upper view, a horizontal section through valve body, rotary valve removed. Lower View, a vertical section through entire valve. Plan view of rotary valve shown at right. The port B in the valve-seat registers with the cavity F in the rotary valve, and air from the application chamber of the distributing valve exhausts into the atmosphere. THE AIR-BRAKE 55 If the valve is left in this position, it is impossible to operate the locomotive brakes by means of the automatic brake-valve. For this reason, the coil spring (3) is provided, which always returns the handle to running position as soon as the engineer lets go of it. The pur- pose of the oil plug (2) is the same as that described in connection with the automatic brake-valve. Reducing Valve. This is shown in Fig. 42, and is almost identi- cal with the feed-valve. The only difference in their construction is in the manner of adjustment. The principle of its action has already been described. Purn [/-Govern or. The pump-governor is shown in Fig. 43, with its different pipe connections named. When the automatic brake-valve is in release, running, or holding position, air from the main reser- voir flows through the automatic brake- valve into the chamber A below the diaphragm (1). Air from the feed-valve enters above the diaphragm (1), assist- ing the spring (2) to hold it down. Since the spring (2) is adjusted to a compression of 20 pounds, the diaphragm (1) will not be lifted until the main- reservoir pressure exceeds the feed-valve pipe pressure by mis amount. When this occurs, the diaphragm (1) is lifted, and the pin valve is opened. This permits main-reservoir pressure to act on the piston (3), forcing it downward and practically stopping the pump. Wlien the main- reservoir pressure in the chamber A becomes slightly reduced, the dia- phragm (1) is forced downward and the pin valve is closed. The air con- fined above the piston (3) escapes through the port B; the piston (3) is lifted by the action of the spring (4); and the pump starts working. When the automatic brake-valve is in any position other than release, running, or holding, the port connecting the automatic brake-valve with the chamber A is closed, and this governor head is cut out of action. The pump is then controlled by the other governor head, which is always connected with the main reservoir. Its action is similar to that just described. Both governor heads are adjusted by Fig. 42. Reducing Valve. 56 THE AIR-BRAKE screwing up or down on adjusting plugs (5). As both governor heads have a small vent port B from which air escapes whenever pressure is present above the piston (3), one of these should be plugged to avoid a waste of air. A small port in the valve (6) permits steam to FeedVxlv< Bcrile-F- — Pump Fig. 43. Vertical Section through Pump-Governor. enter the pump when it is cut out of action by the governor, which prevents freezing in cold climates. WESTINQHOUSE TYPE "K" TRIPLE VALVE The standard form of quick-action triple valve commonly used in freight and passenger service, has until recently proven very satis- THE AIR-BRAKE 57 factory. In the last few years, however, with heavier locomotives capaole of handling 100-car trains fitted with air-brake equipment, they have failed to meet all the requirements. Realizing the changed conditions and the importance of meeting them, the Westinghouse Company has recently perfected the "K" triple valve. Some of the undesirable features of the standard quick-action triple which the "K" triple overcomes, are as follows: (a) The failure of a portion of the. brakes in a long train to apply. (6) A complete release of the brakes at the forward end of the train before the brake-pipe pressure which has brought this about can reach the triple valves near the end of the train. This action permits the slack to run out hard, and creates excessive strains on the draft gears, often resulting in a break-in- two. (c) Overcharging the auxiliary reservoirs at the forward end of the train while releasing the brakes. The result of this action is a re-application of the forward brakes when the brake- valve handle is placed in running position. The outward appearance of the "K" triple valve, when attached to the auxiliary reservoir, is so much like the standard quick-action m Fig. 44. Westinghouse Type "K" Freight Triple Valve. triple that a thin web is cast on the top part of the body as a distin- guishing mark. The designating mark "K-l" or "K-2" is also cast on the side of the body. The "K" triple is made in two sizes — the "K-l" for use with the 8-inch freight-car brake-cylinder; and the "K-2," with the 10-inch freight-car brake-cylinder (see Fig. 44). 58 THE AIR-BRAKE This new valve embodies every feature possessed by the standard quick-action triple, and three additional ones — namely, the quick service, retarded release, and uniform recharge. It operates in perfect harmony with the standard triple, and often improves the action of the latter when the valves are mixed in the same train. The two types of valves have many parts in common and are interchangeable. The standard triple may be transformed into the "K" triple by pre- serving all of the old parts, save the body, slide-valve, bush, and £X3 To Auxiliary Reservoir <2S55S23SS5SH5 > a_ft_ftjLftjLa_ft "P N M r H Face View a« I 'A if or, ;0' a::: -y p Top View Slide Valve. cylinder is retarded, the recharge is restricted. This feature not only prevents the overcharging of the ^ G Slide Valve Bush. Fig. 46. Views of Graduating Valve, Slide-Valve, and Slide-Valve Bush of "K-2" Triple valve. but, by drawing less air from the brake-pipe, permits the increase in brake-pipe pressure to travel more rapidly to the rear cars, where it is most needed for releasing and recharging those brakes. By reference to Fig. 46, which shows views of the graduating valve, slide-valve, and slide-valve bush, it will be seen that the ports are arranged along a longitudinal center line, making it very difficult 60 THE AIR-BRAKE to follow the course of air through them with a sectional view such as is shown in Fig. 45. For this reason, diagrammatic views shown in Figs. 47, 48, 49, 50, 51, and 52 are used in explaining the operation of the valve. In order to assist to a clearer understanding of the valve, the notation used to distinguish ports, valves, etc., is the same in all figures. Referring to Fig. 45, the retarding-device brake (4) projects into the auxiliary reservoir; and its construction is such that free communication exists between the auxiliary reservoir and the cham- ber containing the slide-valve and the graduating valve. The grad- uating valve is of the slide-valve type, and moves over the top of the slide-valve, being carried along by the triple-valve piston. The fX-Pipe.^ '///////////////////i r^\*»n*n*P7Z. £122 bvuuvv To Brake- Cylinder. Fig. 47. "K" Triple Valve in Full-Release and Charging Position. friction between the slide-valve and its seat prevents its movement until it is actuated by the triple- valve piston. The operation of the "K" triple valve is as follows : Full-Release and Charging Position. Fig. 47 shows the valve in this position. Air enters from the brake-pipe, and passes through the port A into the chamber B, through the ports C, into the cylinder D, through the feed-groove E, into the chamber F above the slide- valve, and finally passes into the auxiliary reservoir. . The feed-groove E is the same size as that used in the standard triple. In the "K-2" triple, the port H is added to the slide-valve, through which air enter- ing from the port G can feed into the auxiliary reservoir in order that THE AIR-BRAKE 61 a greater volume of air can be handled to supply the auxiliary reser- voir of a 10-inch brake-cylinder. The port H is not placed in the "K-l" triple. Brake-pipe pressure, entering by the port A, lifts the check-valve (10), passes through the ports G and H into the chamber F, and thence into the auxiliary reservoir. The process described above continues until the pressure in the auxiliary reservoir and brake-pipe become equal. The auxiliary reservoir is then said to be fully charged. Quick-Service Position. In making a service application of the brakes, air is slowly exhausted from the brake-pipe, and the pressure in the chamber D is reduced. When the difference in the auxiliary reservoir and brake-pipe pressures is sufficient to overcome the friction From Brake-Pipe. To Brake- Cylinder. Fig. 48. "K" Triple Valve in Quick-Service Position. of the piston (11) and the graduating valve (3), the piston moves to the left. As the piston (11) moves to the left, a shoulder on the right end of the piston strikes the right end of the slide-valve (2) and moves it to the left until the piston (11) strikes the end of the graduat- ing stem (13). The parts of the valve then occupy the position shown in Fig. 48. In this position, air flows from the auxiliary reservoir into the chamber F through the ports I and J, into the brake-cylinder. At the same time, the small amount of air contained in the cavity K passes through the ports G and L, the cavity M , the ports N and 0, around the emergency piston (12), into the brake-cylinder. When the pressure in the auxiliary reservoir drops below that in the brake- 62 THE AIR-BRAKE pipe, the check-valve (10) lifts, arid air passes from the brake-pipe through the ports mentioned above, into the brake-cylinder. The emergency piston (12) fits loosely in its cylinder and permits air to pass around it without pressing it downward. The pdrts G, L, N, and are proportioned so that there is no danger of any movement of the emergency piston (12). If this should occur, however, an emergency application would result. It is readily seen that the action just described will greatly reduce the brake-pipe reduction necessary at the brake-valve, since air is taken into the brake-cylinder from the brake-pipe; also, that a higher cylinder pressure will result than if no air from the brake-pipe passed into the brake-cylinder. Full-Service Position. In short trains, the volume of air in the brake-pipe is comparatively small. In service applications, aii y////////////////\ From Brake-Pipe. To Brake- Cylinder. Fig. 49. "K" Triple Valve in Full-Service Position. discharges so rapidly by the quick-service feature that an emergency would result were it not automatically prevented by the valve itself. In service applications, if the drop in brake-pipe pressure is more rapid than that in the auxiliary reservoir, then the valve takes the full-service position represented in Fig. 49. It will not, however, take the emergency position, because there is no sudden drop in the brake-pipe pressure. In the full-service position, the pressure behind the piston (11) is such that the graduating spring (14) is slightly com- pressed. This moves the slide-valve (2) to the left sufficiently to close THE AIR-BRAKE 63 the q dick-service port G, and brings the port / into full registration with the port J. In this position, no air can enter into the brake- cylinder through the port G; but since the ports I and J are fully open, air is free to pass from the auxiliary reservoir into the brake- cylinder. Lap Position. When the brake-pipe pressure has become con- stant after an application has been made, air continues to flow from the auxiliary reservoir through the ports I and J to the brake-cylinder, until the pressure in the chamber F becomes enough less than that in the chamber D to cause the piston (11) to move to the right. When the shoulder on the piston (11) strikes the left end of the slide-valve (2), it comes to rest on account of the frictional resistance of the slide- "'■ ) JUMHWIW/?/ -'//////////////A To Brake- Cylinder. 1CT A V////////////M, Triple Valve in Lap Position. valve. In this position, all ports are closed and the valve is said to be lapped (see Fig. 50). Retarded-Release and Charging Position. It is a well-known fact that in a freight train fitted with standard triples, the cars nearest the engine will release first when the engineer places the brake -valve in release position. This is due, -first, to the friction of the air in the brake-pipe; and second, to the fact, that the auxiliary reservoirs of those brakes which release at the forward end begin to recharge taking air from the brake-pipe, which reduces the pressure -head. The retarded -release feature overcomes the second point mentioned by taking advantage of the first. The friction of the air in the brake- pipe causes the pressure to build up more rapidly in the chamber D 64 THE AIR-BRAKE of triples at the front end of the train, than it does in those at the rear. When this pressure in the chamber D increases sufficiently above that in the auxiliary reservoir to overcome the frictional resistance of the pis- ton, graduating valve, and slide-valve, all three parts move to the right until the piston strikes the retarding-device stem (8), which is held in position by the spring (7). The parts will then be in the position repre- sented in Fig. 47. If, however, the pressure in the chamber D builds up faster than the auxiliary reservoir can recharge (as is the case if the triple is near the head of the train), then the piston moves still farther to the right, compressing the retarding-device spring (7) until the parts occupy the position shown in Fig. 51. In this position, the back W///////////////. Brake-Pip£.^^^ To Brake Cylinder. Fig. 51. "K" Triple Valve in Retarded-Release Position. of the piston (11) is in contact with the slide-valve bush, and, acting as a valve, prevents any air from passing into the auxiliary reservoir through the feed-groove E ; but the port P now registers with the port G, permitting air to pass from the chamber A — lifting the check- valve (10) — through the ports G and P, into the auxiliary reservoir. By this latter route, the auxiliary reservoir is recharged only about half as fast as it would be if charged through the feed-groove E. As the pressure increases in the auxiliary reservoir and becomes nearly equal to that in the chamber D, the retarding-device spring (7) over- comes the friction of the piston, slide-valve, and graduating valve, and moves them to the left to the position shown in Fig. 47. After this, recharging continues through the feed-groove E until the pres- sures are equalized. In the retarded-release position, the exhaust THE AIR-BRAKE 65 cavity S connects the port J with the exhaust port T, and the air in the brake-cylinder is discharged into the atmosphere. The discharge is very slow, however, since the small extension of the cavity S (see Fig. 46) is over the port T. This is the retarded-release feature, and affects about the first thirty cars in the train. Finally, when the valve takes the position shown in Fig. 47, the cavity S completely covers the port T, and a free discharge of air from the brake-cylinder occurs. Emergency Position. This position is shown in Fig. 52. The operation of the "K" triple valve in emergency applications is the W//////////MA From Brake-Pipe. To Brake* G/ Under. Fig. 52. "K" Triple Valve in Emergency Position. same as that of the standard automatic quick-action triple. Quick action is produced by a sudden drop in the brake-pipe pressure. NEW YORK AIR=BRAKE SYSTEM The principle of action of the New York Air-Brake is precisely the same as that of the Westinghouse Air-Brake. The New York system is composed of the air-compressor, main reservoir, pump-governor, engineer's brake-valve, brake-pipe, triple valve, auxiliary reservoir, brake-cylinder, and pressure-retaining valve, which are the principal parts and are very similar to those used in the Westinghouse system. The only parts which need special explanation are the air-pump, engineer's brake-valve, and the triple valve. New York Air-Pump. The New York Air-Pump is a duplex pump, and is built in two sizes. The larger size is shown in section in 66 THE AIR-BRAKE Fig. 53. On the lower part are located the steam cylinders, each being 7 inches in diameter. The piston-rods connecting the steam pistons with the air pistons are made hollow for a portion of their length. This hollow portion provides a place for the stem which operates the steam valve. The action of the pump in compressing ifPipero Main Reservoi JS^Governor; 4 Pipe Exhausf" Fig. 53. Section of New York Air-Pump. air is very similar to that of a compound steam engine, the air being compounded instead of steam. The entire valve-gear is very simple. The valves (1) and (2) controlling the action of the pistons are plain D slide-valves. The air-valves are simple check-valves. The opera- tion of the pump in compressing air is as follows: THE AIR-BRAKE 67 Each air cylinder fills with free air at every stroke. The pistons of one side rest while those on the other side are in motion. The valve on one side controls the supply of steam to the opposite side. In the position of the pistons shown in Fig. 53, the piston (3) has completed its stroke, and has forced the air in the cylinder A through the air- valve (4) into the cylinder B at about 40 pounds' pressure. The plate on the piston (5) has come in contact with the shoulder on the valve- stem (6), and moved the steam valve (2) to the position shown. This opens the port E, and steam is permitted to act on the top of the piston (7), forcing it downward. The steam below the piston (7) passes out through the port F into the exhaust pipe. As the piston (7) descends, the piston (8) is pulled downward, forcing the partially compressed air in the cylinder B out through the air- valve (9) into the main reser- voir. As the piston (8) descends, air at atmospheric pressure enters through the air- valves (10) and (11) and fills the space above the piston (8). In the same way, the cylinder A above the piston (3) is also filled with air entering through the air-valve (10). When the piston (7) reaches the lower end of the cylinder C, the valve stem (14) is moved downward and causes the steam valve (1) to uncover the port G. Steam is now permitted to act below the piston (5), causing it to rise and force the air above the piston (3) through the valve (11), into the cylinder B above the piston (8). As the piston (5) ascends, the steam in the cylinder D passes through the port H and the cavity in the valve (1), into the exhaust pipe. Air entering through the air- valve (13) fills the cylinder A below the piston (3). When the piston (5) reaches its highest point, the head on valve-stem (6) engages with the plate on the piston (5), and lifts the steam valve (2) until the port F is uncovered. The piston (7), now being at the bottom of its stroke, is acted on by steam from the port F, and is forced upward, discharg- ing the air above the piston (8) through the air-valve (12) into the main reservoir. Air entering through the air-valves (13) and (4) fills the cylinder B below the piston (8). In this position, the plate on the piston (7) has lifted the valve-stem (14), causing the steam valve (1) to uncover the port H. Steam now acts on the top side of the piston (5) through the port H, forcing it downward and com- pleting the cycle. This type of air-pump is more efficient than the type represented 68 THE AIR-BRAKE by the nine and one-half inch Westinghouse air-pump, since the air cylinders are proportioned such that three measures of air are com- pressed for two measures of steam, whereas in the Westinghouse pump only two measures of air are compressed for two measures of steam. New York Engineer's Brake Valve. The New York engineer'^ brake-valve performs the same functions as the standard Westing- house engineer's brake-valve. It is illustrated in Figs. 54, 55, 56, and 57. Fig. 54 is a side view showing the different positions of the i-t. I To Gage -Red Hand - Main Reservoir Pressure. Fig. 54. Side View of New York Engineer's Brake- Valve, Showing Different Positions of Handle. handle. Fig. 55 shows a longitudinal section of the valve, a plan of the valve-seat, and the face of the slide-valve. Fig. 56 is a section through the feed-valve as seen from the rear. Fig. 57 is a section through the slide-valve as seen from the front. The action of the valve when in its different positions is described as follows : Running Position. Fig. 55 shows the position of the parts when the handle of the brake-valve is in running position. The main reservoir is in communication with the chamber A ; and the brake- pipe, with the chamber B. The chamber C, to the right of the piston (1), is connected to a small reservoir. When the handle is in running THE AIR-BRAKE 69 position, the discharge ports E, F, and G in the slide-valve (2) are closed; and air from the main reservoir flows from tne chamber A, lifting the feed-valve (3), passing through the port H (see Fig. 56), into the chamber B, and thence to the brake-pipe. Service Position. In making service applications, the handle of the brake-valve is placed in one of the service or graduating notches rr-n Fig. 55. Longitudinal Section of New York Engineer's Brake-Valve in Running Position, Showing also Plan of Valve-Seat (at top) and Face of Slide-Valve (at right) . illustrated in Fig. 54. Placing the handle in this position moves the slide-valve (2) to the right, uncovering the ports E and F } thus per- mitting brake-pipe air to escape from the chamber B to the atmos- phere through the passage D. Air continues to be discharged into the atmosphere until the pressure in the brake-pipe and chamber B is decreased sufficiently to permit the pressure in the chamber C 70 THE AIR-BRAKE b Small Reservoir (which is in communication with the small reservoir) to move the piston (1) to the left. This movement operates the small slide-valve (4), moving it to the right and closing the port E. The small reservoir mentioned above receives its supply of air from the chamber C, which, in turn, is supplied with air from the chamber B, entering through the ball check-valve (5). For light applications, the first notches are used : and for heavier ones, th last notches. Full-service application is obtained w T hen the handle is placed in the last service notch. Emergency Position. When the handle is placed in emergency posi- tion, the slide-valve (2) is moved to the right until direct communication is made between the chamber B and the exhaust passage D. In this po- sition, air flows from the chamber B through the port J (see Fig. 57) in the slide-valve, out through the port G, and into the exhaust passage D. Lap Position. In this position, all communication is closed between the main reservoir and the brake- pipe, and between the brake-pipe and the atmosphere. Release Position. When the han- dle is placed in release position, the slide-valve (2) is moved to the ex- treme left. In this position, the right end of the slide-valve (2) has uncovered the port K (see Fig. 55) in the valve-seat, and main-reservoir air flows from the chamber A into the chamber B and thence to the brake-pipe. At the same time, a small quantity of air in the chamber C and the small reservoir dis- charges through the ports I and J into the exhaust passage D; and brake-pipe pressure, acting on the piston (1), moves it to the position shown in Fig. 55, ready for the next service application. The vent valve (6) controls the passage I leading to the valve-seat. The handle of the brake-valve should not remain in this position too long, as there is danger of the auxiliary reservoirs becoming overcharged. If, after an application, the valve handle is placed in running Fig. 56. Section through Feed-Valve of New York Engineer's Brake- Valve, as Seen from Rear. THE AIR-BRAKE 71 position, the brakes will be released; but considerable time will be required, since the air must be supplied to the brake-pipe through the feed-valve (3). New York Quick-Action Triple Valve. Fig. 58 shows the New York triple valve in section. Its action is quite similar to that of the Westinghouse triple valve. It differs in its quick-action feature, however, in that, when an emergency application is made, no addi- TO GOVERNOR TO GAGE BLACK HAND Train Pipe Pressure TO GAGE RED HAND Main Reservoir Pressure TO MAIN RESERVOIR Fig. 57. Section through Slide- Valve of New York Engineer's Brake- Valve, as Seen from Front. tional brake-cylinder pressure is obtained above that secured in a full- service application. The action of the valve in service and emer- gency application is as follows : Charging and Release Position. The different parts of the valve are shown in this position in Fig. 58. Air from the brake-pipe enters the chamber A, passes through the ports B and C into the chamber D, through the feed-groove E into the chamber F, and into the auxiliary reservoir. Air continues to flow into the auxiliary reservoir until its 72 THE AIR-BRAKE pressure is the same as that in the brake-pipe. The head of the piston (1) is made so as to form a cylinder in which the piston (2) moves. Air at brake-pipe pressure enters the chamber G through the port H. If air-pressure exists in the brake-cylinder when the valve is in this position, it will flow out into the chamber I through the port J, the cavity K, and the port L, into the exhaust cavity M, to the atmosphere. In this position, air exhausts from the brake-cylinder until the brake is fully released. Service Position. When the engineer's brake-valve is placed in service position, air is exhausted from the brake-pipe, and the pressure Train Pipe -*■ Fig. 58. New York Quick-Action Triple Valve in Charging and Release Position. is gradually reduced. The reduced pressure on the left of the piston (1) causes auxiliary-reservoir pressure (on the right) to move it slowly to the left until it strikes the gasket (4). The motion, being slow, permits the air in the chamber G to exhaust through the port H. In this position, the piston (1) has moved the exhaust valve (3) to the left, closing the exhaust port J, and has caused the graduating valve (5) to uncover the port N. Air now flows from the auxiliary reservoir, through the port N, to the chamber /, into the brake-cylinder. Lap Position. If the brake-pipe reduction has not been sufficient to cause full equalization of the auxiliary-reservoir and brake-cylinder pressure, air will continue to flow from the auxiliary reservoir to the brake-cylinder until the pressure on the left of the piston (1) moves it toward the right. This movement of the piston (1) is stopped THE AIR-BRAKE 73 when the left shoulder on the piston (1) strikes the left end of the exhaust valve (3). In this position, the port J is closed by the slide- valve (3), port N is closed by the graduating valve (5), and the valve is said to be lapped. Emergency Position. The piston (1) has the same movement in both service and emergency, positions. The port H is of such size that when the piston (1) moves slowly to the left, as in service applica- tions, the air in the chamber G is forced out without moving the piston (2) from the position shown. If an emergency application is desired, the handle of the engineer's brake-valve is moved at once to emergency position. This causes the brake-pipe pressure to drop very suddenly, and the piston (1) to move to the left so rapidly that the air in the chamber G cannot discharge through the port H fast enough to pre- vent the piston (2) from being disturbed. The result is that the piston (2) is moved to the left. This movement causes the valve (6) to be momentarily pushed from its seat by the stem of the piston (2). This allows air from the brake-pipe to enter the cavity 0, flow around the side to the chamber P, and escape to the atmosphere through the port Q. The air now in the chamber P forces the piston (7) to the right, which unseats the valve (8), and permits air from the auxiliary reservoir to flow through the port R, the valve (8), the chamber S, the check-valve (9), and the chamber T, into the chamber I, and thence to the brake-cylinder. As the last-mentioned passages are very large, full braking pressure is obtained instantaneously. While the action just described is going on, air from the chamber G is being discharged through the port H. When it is entirely exhausted, the spring (10) seats the valve (6), and all parts occupy positions as described under service position. FOUNDATION BRAKE-GEAR The foundation brake-gear includes all levers, rods, beams, pins, etc., which serve to transmit the braking force from the piston of the brake-cylinder to the brake-shoes. It is important that all longitudinal rods should be parallel with the center line of the car when the brakes are fully applied. The brake-beams should be hung in such a manner that they will always be the same distance above the rail, the reason being that this practice reduces the chance for flat wheels, since the' piston travel is not affected by the loading or unloading of the car. 74 THE AIR-BRAKE The rods and levers should be designed so that they will move in the same direction when the brakes are applied by hand as when by air. The levers should stand approximately at right angles to the rods when the brakes are set. A number of different systems of rods and levers have been used by different railroad companies, with varying degrees of success. The systems adopted by the Master Car-Builders' Association are dia- grammatically shown in Fig. 59. The four cases shown represent two general systems — those where the brake-shoes are hung inside, be- tween the truck wheels, and those where they are hung outside. Freight- Hand Brake at One ELnd. Inside Hunq. CD ^ n U Outside Hunq. flD YT — TZD IZZL n Hand Brake at Both Ends. Inside Hunq. T ^— — ED F\ U O ? o l Outside Hunq. tp T\ C^ 0- Fig. 59. Foundation Brake-Gear Systems Adopted by Master Car-Builders' Association. cars are generally fitted with the brake-shoes hung inside, while passenger cars usually have the brake-shoes hung outside. In the first two systems (A and B), the brake can be applied by hand from only one end of the car; while in the other two systems (C and D) the brake can be operated by hand from either end. In applying the brake by hand in any case, the coil spring in the brake-cylinder offers no resistance, since the push rod has no pin connection to the piston rod. The piston-rod of the brake-cylinder is hollow. When the brake is operated by hand, the push rod slides outward in the hollow rod without moving the piston. A detailed description of the opera- THE AIR-BRAKE 75 tion of the four systems shown is not thought necessary. One or two points, however, might assist to a clearer understanding of them. The lower end of the lever (1) in the systems A and B is fixed at 0. The lower end of the lever (1) in the systems C and D is held by a stop at 0, and cannot move to the left, but is free to move to the right, when the brake is operated by hand from the right-hand end of the car. The lever (2) in all four systems has no fixed points. In all cases, the ar- rangement is such that no brake- shoe will press against its wheel with any great force until all brake- shoes are held firmly against their respective wheels, and all shoes press against the wheels with an equal force. Fig. 60, with all parts named, shows the application of the system A to a freight-car. No explanation is needed. Leverage. It is a well-known principle in Mechanics, that the greater the weight on a car wheel, the greater the brake-shoe pressure on that wheel necessary to cause it to slide on the track. For this reason, in designing the brake-rig- ging for a car, the light, or unloaded, weight of the car is the basis of all calculations. If the loaded weight of the car were used in calculating ( the levers, the proportions would be such that if the brakes were applied 1-iO Hi nv ; e ■-.rtti !:! .: i' 9> § ' ! § i! £\ *> !■ ' ILL: I 1 i bo w u « bO a £ o '3 O ft ft bO 76 THE AIR-BRAKE FX a b ~' WX b a ; 1= a + b; Wxb W X I 7 F X a . F X / FULCRUM BETWEEN APPLIED AND DELIVERED FORCES. B JF = F X a v Wxb • r = ; a = b + a; a WX b Wxd a = — - — ; or, a i F X a i. W- F ' TF- F* DELIVERED FORCE BETWEEN FULCRUM AND APPLIED FORCE. w F b = FX a b W X b a W X b F F X a ; b = a + d; W - d - ; or, a W ; or, b F-W 1 FX d F-W APPLIED FORCE BETWEEN FULCRUM AND DELIVERED FORCE. Fig. 61. Illustrating Application of Principle of Moments to Levers in Brake Systems. THE AIR-BRAKE 77 when the car was unloaded, the wheels would slide. In order to prevent any chance arising of having flat spots worn on the wheels, due to the wheels sliding on the track, the following percentages of light weights on the wheels are usually employed in determining the brake-shoe pressure: Passenger cars 90 per cent. Freight cars 70 per cent. Tenders 100 per cent. Locomotive drivers 75 per cent (of weight upon the drivers). Locomotive truck 75 per cent (of weight upon the truck). These percentages are sometimes changed to meet special conditions which arise. In calculating the brake- shoe pressure of any car, one must know three things: First, the diameter of the brake-cylinder and its maxi- mum pressure; second, the sizes and positions of all levers in the system; and third, a knowledge of the theorem of moments as used in Mechanics. The principle or theorem of moments may be stated thus : The product of the force applied at one pin and its perpendicular distance from the fulcrum pin, is equal to the product of the force delivered at the other pin and its perpendicular distance from the fulcrum pin. This principle has been applied tothe three different classes of levers; and the forces and distances have been worked out, and are shown in Fig. 61. The chief difficulty the beginner encounters is in locating the fulcrum pin. In A, B, and C (Fig. 61), the fulcrum pin is located at 0, the force applied is F, and the force delivered is W. In any case, if the pull F on the lever is known, the brake-shoe pressure W can be determined. Fig. 62 represents diagrammatically the scheme of levers and rods commonly used on freight-cars. All distances of rods from the center line of the car are taken when the levers are at right angles to it. The brake-cylinder is 8 inches in diameter, and has an area of about 50 square inches. If the maximum brake-cylinder pressure in emergency applications is 60 pounds, the total pressure delivered to the push rod would be 50 X 60 = 3,000 pounds. This 3,000 pounds is trans- mitted to the lever E at the pin (1). The lever E is of the class shown in B (Fig. 61), and its fulcrum is at the pin (3). Applying the formula gives 4,500 pounds delivered at the pin (2). This 4,500 pounds is 78 THE AIR-BRAKE transmitted to the lever F, which is of the class shown in C (Fig. 61), and its fulcrum is at the pin (6). Applying the formula gives 1,500 pounds delivered at the pin (4). This 1,500 pounds is transmitted to the lever A, which is of the class shown in A (Fig. 61), and its fulcrum is at the pin (9). Applying the formula gives 6,000 pounds delivered to the brake-beam at the pin (8). In a similar manner the other brake-beam pressures can be determined. In the figure, the calculation has been carried through for both service and emergency applications. It is seen that 6,000 pounds is transmitted to the middle of each of the four brake-beams. Each brake- shoe will then receive a pressure of 3,000 pounds. Since there are eight wheels, the total braking pressure will be 8 X 3,000 = 24,000 pounds. This total braking pressure must not exceed 70 per cent of the unloaded weight of the car. Automatic Slack= Adjuster. Full braking pressure will be secured as long as the maximum allowable brake-cylinder pressure can be maintained. Since the brake-cylin- der pressure depends upon the length of stroke of the piston, it follows that the stroke of the piston should be kept as nearly constant as possi- ble. The greater the stroke, the less the pressure. The stroke of the piston should be kept at about 8 THE AIR-BRAKE 79 inches. As the brake-shoes and various connections wear, the stroke of the piston is increased, and the pressure with which the shoes are forced against the wheels is decreased. In order to com- pensate for this wear, some means must be provided for taking up the Fig. 63. Automatic Slack-Adjuster. slack. This is done in one of two ways, either by changing the fulcrum pin of the dead lever (see Fig. 60) or by using the automatic slack- adjuster. The first method of adjustment is the one most commonly used, and is necessarily very coarsely graded. The automatic slack- Fig. 64. Part Sectional View of Automatic Slack-Adjuster. adjuster, when used at all, is usually fitted to the passenger-car equip- ment. The automatic slack-adjuster, illustrated in Figs. 63 and 64, is manufactured by the Westinghouse Air-Brake Company. The 80 THE AIR-BRAKE purpose of the apparatus is to maintain a constant, predetermined piston travel. The brake-cylinder piston acts as a valve to control the admission and release of air to the pipe B through the port A. When- ever the stroke of the brake-cylinder piston is so great that the port A is passed by the piston, air from the cylinder enters the port A into the pipe B y and enters the cylinder C, which is shown in section in Fig. 64. The air entering the small cylinder acts on the piston (1) forcing it to the left, compressing the spring (2), and causing the small pawl (3) to engage the ratchet wheel (4). When the brake is released, the brake-cylinder piston returns, and air in the small cylinder C escapes to the atmosphere through the pipe B and the port A, thus permitting the spring (2) to force the piston (1) to its normal position. In so doing, the pawl (3) turns the ratchet wheel (4) on the screw (5), and Fig. 65. Outside Equalized Driver-Brake for Locomotives. thereby draws the fulcrum end of the lever (6) slightly nearer the slack-adjuster cylinder C. Each operation of the piston (1), as just described, reduces the brake-cylinder piston travel about -gV of an inch. When the piston (1) is in its normal position, the outer end of the pawl (3) is lifted, permitting the screw (5) to be turned by hand. Locomotive-Driver Brakes. The brakes are applied to the drivers of a locomotive in two general ways — by the outside equalized system, as illustrated in Fig. 65; and by cams, as shown in Fig. 66. The former scheme has practically replaced the latter because of its %> V f* r -~ I -^ V CT2 v u u v 3 -a 'O v_ £f VO m CO QJ o o O a L. xr <_>> CO o -1 S-i CD cJ JH pq u u p be •1-1 82 THE AIR-BRAKE being simpler in design and adjustment. The brake-cvlinders and auxiliary reservoirs used on locomotives are usually proportioned so that the pressure in the brake-cylinder will equalize at 50 pounds. In the system shown in Fig. 65, the levers are constructed so that each wheel receives the same braking pressure. If the brake-cylinder is 14 inches in diameter and the cylinder pressure is 50 pounds, the pressure delivered at the pin A is about 7,650 pounds, while that on each wheel is 10,200 pounds. These values, of course, are different for different locomotives. The stroke of the piston is regulated by the adjusting mechanism at B. The action of the cam driver-brake is shown in Fig. 66. When air is admitted to the brake-cylinder, the piston is forced downward. Fig. 67. Locomotive-Truck Brake. This action pushes down the crosshead cams, which force the brake- shoes against the drivers. The piston travel is controlled by adjusting the cam nut on each cam. Locomotive-Truck Brake. In certain types of locomotives, a considerable proportion of the weight of the locomotive is carried on the truck. It follows, that in order to develop the full braking power of the locomotive, a well-designed truck brake should be provided. The type of brake shown in Fig. 67 is frequently used. It is fitted THE AIR-BRAKE 83 with an automatic slack-adjuster. This feature is not so important here as on the car equipment. WESTINGHOUSE TRAIN AIR-SIGNAL SYSTEM The train signal system is very essential in maintaining fast schedules with passenger trains. Its object is to furnish a means of communication between the trainmen and enginemen. It is made up of the following principal parts : 1. A t-inch signal pipe, which extends throughout the length of the train, being connected between cars by flexible hose and suitable couplings. 2. A reducing valve, which is located on the engine, and which feeds air from the main reservoir into the signal pipe at 40 pounds' pressure. 3. A signal valve and whistle, located in the cab and connected to the signal pipe. 4. A car discharge valve, located on each car, which is connected to the signal pipe. The action of the signal system is automatic. If an accident happens to the train, which breaks the signal pipe, the pressure in the signal pipe is reduced, and the whis^e in the cab blows a blast. The trainmen signal the enginemen by opening the card ischarge valve, which reduces the pressure in the signal pipe. This reduction of pres- sure in the signal pipe operates the signal valve in the cab, which admits air to the whistle. The operation of the various parts is as follows: Reducing Valve. A section through the reducing valve is shown in Fig. 68. This valve is located in a suitable place on the locomotive. Its purpose is to receive air from the main reservoir and feed it into the signal pipe, maintaining a pressure of 40 pounds. When no air is in the system, the parts occupy the position shown. When air is admitted from the main reservoir, it flows through the passage A and the supply valve (1), into the chamber B and out through the port C into the main signal pipe. When the air in the main signal pipe attains Fig. 68. Section through Reducing Valve in Westinghouse Air- Signal System. 84 THE AIR-BRAKE a pressure of 40 pounds, the pressure in the chamber B, acting on the piston (2), forces it downward, compressing the spring (3). This permits the spring (4) to close the supply valve (1). No more air can then enter the signal pipe until its pressure becomes reduced so that the spring (3) will force the piston (2) upward and lift the supply valve (1). Signal Valve. The signal valve controls the supply of air to the whistle. Whenever a reduction of air-pressure occurs in the signal pipe, the signal valve admits air to the whistle. A section of the valve is shown in Fig. 69. The two compartments A and B are divided by T\ -To Whistle Pig. 69. Section through Signal Valve in Westinghouse Air-Signal System. the diaphragm (1) to which is attached the stem (2). The stem (2) is milled triangular in section from the lower end to the peripheral groove (3). Above the groove (3), the stem (2) fits the bush (4) snugly. The lower end of the stem (2) acts as a valve on the seat (5). Air enters the signal valve from the signal pipe, through the passage C. It then passes through the small port D into the chamber A, and through the passage E, around the stem (2), into the chamber B. This charges the chambers A and B to signal-pipe pressure. A sudden reduction in signal-pipe pressure reduces the pressure in the chamber A; and the diaphragm (1), acted on by the pressure in the chamber B, rises, lifting the stem (2) and momentarily permitting air to pass THE AIR-BRAKE 85 from the signal pipe to the whistle. The resulting blast of the whistle is a signal to the enginemen. This same reduction of pressure in the signal pipe causes the reducing valve to recharge the system. The pressure in the chambers A and B equalizes quickly, and the lower end of the stem (2) returns to its seat. Cat Discharge Valve. The discharge valve is usually located outside the car, above the door, in such a position that the signal cord passing through the car can easily be fastened to the small lever of the valve. To Signal Pipe Fig. 70. Section through Car Discharge Valve in Westinghouse Air- Signal System. Fig. 71. Signal Whistle in Westinghouse Air- Signal System. Fig. 70 is a section of the valve. The vaive is connected to a branch pipe which extends from the signal pipe. The signal cord is connected to the eye in lever (1). Each pull in the signal cord causes the 1 ever (1) to open the check-valve (2), permitting air to escape from the signal pipe. This causes a reduction in the signal pipe, which, in turn, causes the whistle to blow as previously described. The spring (3) closes the valve (2) when the signal cord is not held. For the successful operation of the signal system, the signal pipe must be perfectly tight. Care must be exercised in using the car dis- charge valve, that sufficient time is permitted to elapse between succes- sive discharges. 86 THE AIR-BRAKE SPECIAL INSTRUCTIONS IN USE AND CARE OF AIR=BRAKE EQUIPMENT Train Inspection. When a train is made up at a terminal, the air hose should all be coupled, and the angle-cocks all opened except the one at the rear end of the last car. The brake-pipe should then be charged to about 40 pounds, in order that the inspector may examine for leaks. When the brake-pipe has been fully charged, the engineer should apply the brake by making a light reduction in the brake-pipe, which should then be followed by a full-service application. He should note the time required in making these reductions, in order to be assured that all pistons are moved past the leakage groove when the train is out upon the road. The engineer, after making the full reduction, should leave his brake-valve in lap position until the inspector has examined the brake under every car. It should be the duty of the engineer to see that the brake equipment on the locomo- tive is in proper working order. Running Test. In passenger service, when a locomotive has been changed or a train made up, the engineer should make a running test within one mile of the station, as follows : A brake-pipe reduction of about 5 pounds should be made. If the brakes are felt to be apply- ing, and the time of the discharge is proportional to the number of cars in the train, the engineer will conclude that the brake is in proper working order. It is well, also, to make this test on approaching hazardous places. Service Applications. In making a service application of the brakes, the first reduction should be about 5 pounds on a train of 30 cars or less, and about 7 pounds on a train exceeding 30 cars. This will insure the travel of all pistons beyond the leakage groove. Sub- sequent reductions of from two to three pounds can be made, to increase the braking power, if desired. A reduction of 25 to 30 pounds will make a full-service application. This should seldom be made, as it requires some time to recharge the system and release the brakes. In stopping a passenger train, two applications should be used; the first should reduce the speed of the train to about 8 miles an nom when the train is within two or three car lengths of the point at which the train is to be stopped. Moving the brake-valve handle to release position for only sufficient time to release all brakes, then returning it THE AIR-BRAKE 87 to lap position, will make it possible for a second light application to stop the train. Just before all stops of passenger trains, except exact- position stops at water stations and coal chutes, the brakes should be released to avoid shocks to passengers. This release should be made on the last revolution of the drivers. If it should be made too soon, and the train keep on moving, the engineer's brake-valve should be moved to service position until the train stops In making stops of freight trains, the best practice is to shut oh the steam, and allow the slack to run in before applying the brakes. The stop should be made with one application of the brakes. After the first reduction is made, if there are any leaks in the brake-pipe, the braking force will be increased, and any subsequent reduction should be made less, in order to make up for these leaks. In stopping a long freight train at water stations and coal chutes, it is best to stop short of the place, cut off, and run up with the locomo- tive alone. On a freight train, where the locomotive is not equipped with the straight air-brake, the brakes should not be released when the speed of the train is 10 miles per hour or less. If this is done, the brakes in the front of the train will release, and, as the slack runs out, the train may part. If the locomotive is equipped with straight air, the train brakes can be released after the locomotive brakes are set, without danger of parting the train. This can also be accomplished by the use of the Westinghouse "E T" equipment. Emergency Applications. The emergency application should never be used, except in case of an emergency. If the necessity arises, an emergency application may be made after a service reduction of about 15 pounds. In case an emergency is caused by the train parting, hose burst- ing, or the conductor's valve being opened, the engineer should place his valve on lap, in order to save the main-reservoir air. Use of Sand. The use of sand increases the braking power of a train, and should be made in emergency stops. If sand is used in service stops, it should be applied some time before the brakes are applied, in order to have sand under the entire train. If, for any reason, the wheels should skid, do not apply the sand, as it will produce flat spots on the wheels. Pressure-Retaining Valve. In holding trains on grades, a part or 88 THE AIR-BRAKE all of the retaining valves are set to hold 15 pounds in the brake- cylinder. If only part are set, those in the front of the train should be used. Backing Up Trains. In backing up freight trains, the train should be stopped by the hand-brakes on the leading end of the train, for the reason that if air were used, the brakes would apply on the cars near the engine and the leading cars might cause a break-in-two. In backing up a passenger train, where the train is controlled by a man on the leading car by means of an angle-cock, the engineer's valve should be in running position. This gives the man on the rear of the train full control of the brakes. As soon as the engineer feels the brake apply, he should place his valve on lap. Double=Heading. When two or more locomotives are coupled in the same train, the brakes are operated by the leading locomotive. The cut-out cocks in the brake-pipe just below the engineer's valve on all locomotives but the first, should be closed. The pumps on all engines should be kept running. Conductor's Brake- Valve. A conductor's brake-valve is located on each passenger car. The purpose of this valve is that the conductor may stop the train in case of emergency; if the engineer's brake-valve should fail to operate, he may signal the conductor to apply the brakes by opening the valve. Use of Angle-Cocks. In setting a car out of a train, first release the brakes, then close the angle-cock on both sides of the hose to be disconnected, and finally disconnect the hose by hand. Before leaving a car on the side track, the air-brakes should first be released by opening the release valve on the auxiliary reservoir; and if the car is on a grade, the hand-brake should be set. The angle-cock should not be opened on the head end of a train while the locomotive is detached. When connecting a locomotive to a train that is already charged with air, the angle-cock at the rear of the tender should be opened first, to allow the hose to become charged and thus prevent a slight reduction in the brake-pipe, which might set the brakes. All angle-cocks upon charged brake-pipes should be opened slowly. Cutting Out Brakes. If the brake equipment on any car is defec- tive, it may be cut out by closing the cut-out cock in the branch pipe leading from the brake-pipe to the triple valve. The release valve on THE AIR-BRAKE 89 the auxiliary reservoir should be opened to discharge the air. Never more than three cars with their brakes cut out should be placed together in a train, on account of the emergency feature being unable to skip more than this number. Air-Pump. The air-pump should be run slowly with the drain- cocks open until the steam cylinder becomes warm and sufficient air- pressure has been attained to cushion the air, after which time the throttle may be fully opened. The lubricator should be in operation as soon as possible after starting, and the swab on the piston-rod should be kept well oiled. The air cylinder should receive oil each trip. Valve oil should be used, and it should be inserted through the oil-cup provided for that purpose, and not through the air strainer. Engineer's Brake- Valve. With the handle in running position, the main-reservoir pressure should be maintained at 90 pounds, and the brake-pipe at 70 pounds. This requires that the springs in the pump-governor and feed-valve must be carefully adjusted, and that no leaks exist between ports in the rotary valve. The rotary valve should be cleaned and oiled when necessary; and if leaks exist, the valve should be scraped to a fit. Triple Valve and Brake-Cylinders. These should receive an occasional cleaning and oiling, in order that they may be relied upon to fulfil their function. In cleaning the cylinder, special attention should be given to removing any deposit in the leakage groove. The walls of the cylinder should be coated with suitable oil or grease, and all bolts in the cylinder-head and follower should be kept tight. In cleaning the triple valve, a common practice is to place the removable parts in kerosene until the other parts and the brake- cylinder have been cleaned. The parts are then removed, cleaned, oiled, and replaced. Special care should be given to the slide-valve and its seat, and to the graduating valve. All lint should be removed before replacing the parts. The piston packing-ring should never be removed, except for renewing. A few drops of oil is all that is neces- sary for lubricating the entire triple valve. No oil should be permitted to get upon the gaskets or rubber-seated valve. The graduating- valve and check-valve springs should be examined, and, if necessary, renewed. 90 THE AIR-BRAKE AIR=BRAKES AS APPLIED TO ELECTRIC CARS That electric street-cars and interurban cars should be equipped with reliable and efficient braking apparatus, is a well-established fact. It is emphasized by the frequent accidents which occur on roads where poorly constructed braking appliances are used. The modern electric car is several times heavier than cars used a decade ago, and speeds have increased remarkably, yet we frequently find cars fitted with braking apparatus but little better than that used in the days of the horse-car. Of recent years, the most progressive roads have given much attention to the construction of equipment, in order to insure the safety of their passengers, and, as a result, braking appliances have been greatly improved. The hand-brake was the first form of brake used on electric cars, and is still quite largely used. It is found to-day on most cars fitted with air-brakes, to be used in case of necessity. The early forms of the hand-brake consisted of a brake- staff located at either end of the car, having a chain connected to the lower end of the staff. As the han- dle is turned, the chain is wound up on the staff, and the resulting motion actuates the rods and levers which bring the brake-shoes in con- tact with the wheels. An improved form of brake-staff is that shown in Fig. 72. Here the winding drum takes the form of a spiral cam. In operation, the slack in the chain is quickly taken up and a very great braking pressure can be ob- tained. The first form of air-brake installed on electric cars was the Straight Air-Brake system. It is largely used to-day, as is also the Automatic Air-Brake system. The Straight Air-Brake system is usually found on trains of not more than two cars in length. Since electric roads do not at this time interchange cars to any great extent, Fig. 72. Hand-Brake for Electric Cars. THE AIR-BRAKE 91 there is no very great necessity for interchangeable air-brake apparatus. As a result, there are a number of different types of air-brake appara- tus found in use on electric cars. All operate more or less upon the same general principles. As the space allotted to this subject is limited, only one system will be described, namely — the Westinghouse system. This system is chosen, since it represents in a general way other systems in use on many roads. Westinghouse Straight Air-Brake. The action of the Westing- house Straight Air-Brake system for electric cars is the same as that already described for steam roads (see page 4). The system is composed of the following principal parts: 1. An air-compressor, operated by an electric motor, to provide com- pressed air. 2. A governor which automatically controls the action of the compressor, thereby maintaining the supply of compressed air at the proper pressure. 3. A system of wiring, with the proper switches, fuse-boxes, etc., which connect the trolley current to the governor and compressor. 4. A large reservoir in which compressed air is stored. 5. A brake-cylinder and piston, the piston-rod of which is connected to the brake-rods in such a manner that when compressed air is admitted to the cylinder, and the piston moves outward, the brake-shoes are pressed against the tread of the wheels. 6. An operating valve placed at either end of the car, .by means of which compressed air can be admitted from the reservoir into the brake-cylinder and exhausted from the brake-cylinder to the atmosphere. 7. A system of piping connecting the above-mentioned parts, and, when trailers are used, including flexible hose and couplings and cut-out cocks. 8. A safety-valve connected to the reservoir to prevent too great an accumulation of air should the governor fail to operate. 9. A chime whistle connected to the air-supply, to be used as a warn- ing of approach. The general arrangement, names, and relative location of all parts, are shown diagrammatically in Fig. 73. Operating the Straight Air-Brake. The operating valve has notches placed upon it which mark the position of the handle for the various positions of the valve. This fact enables one to operate the brake with certainty the first time, but smooth and accurate stops can be made only after a little practice. Beginning from the right and going to the left, the different positions of the valve handle are as follows: Emergency position, service position, lap position, and cs u .a bo •r-i c3 u 3 o a o a Sh bo CIS bO THE AIR-BRAKE 93 release 'position (see Fig. 83). When the handle is in the lap position, as indicated by the deep notch, the main ports in the valve are closed, and compressed air cannot enter the brake-cylinder from the reservoir, and any compressed air which may be in the brake-cylinder cannot exhaust into the atmosphere. If the handle is now moved from this position to the extreme left, it will then occupy the release position. In this position, any air which may have been in the brake-cylinder will be exhausted into the atmosphere, and the brake will be released. This is the position the handle should occupy while running on a level track. If the handle is moved from the release position to the service position, air will flow very slowly from the reservoir into tke brake- cylinder, and service application results. If, however, the handle is moved from the release position to the extreme right (the emergency position), a large amount of air rushes from the reservoir into the brake-cylinder, and an emergency application is obtained. If the car is coasting down a grade, and the handle is moved to the service position for an instant and immediately returned to lap position, a small amount of air is admitted to the brake-cylinder and retained, thus holding the brakes applied. With a little experience, the proper amount of air can be admitted to the brake-cylinder in order that a constant speed may be maintained. If too much air is admitted into the brake- cylinder, a small portion can be exhausted by throwing the handle to release position for an instant, then back to lap position. The quickest stop possible is made by throwing the handle at once to the emergency position, giving to the wheels the greatest possi- ble braking pressure. The higher the speed, the greater the pressure that can be applied without danger of sliding the wheels. Thus it is seen that the quickest stop can be made by applying at once full brak- ing pressure (depending on the speed), and gradually releasing as the speed decreases. This method insures a smooth stop, as the rapid reduction of speed ajt the end of the stop, which throws passengers forward, is avoided. In making a service stop, about twenty-five or thirty pounds of air-pressure should be quickly admitted to the brake-cylinder, and gradually reduced as the speed decreases, retaining about ten pounds in the cylinder until the car stops. A little experi- ence is necessary in order to know just what pressures to use to be able to stop in a given distance. A succession of applications and release in stopping a car imparts a very disagreeable motion to the 94 THE AIR-BRAKE car, and is very wasteful of compressed air. In making emergency applications, the handle is thrown to the emergency position, and brake-cylinder pressure of, say, 60 pounds is obtained almost instantly. Sand should then be applied, and the handle be brought at once 10 the -Air Discharge trMlljllli^; Fig. 74. Motor-Driven Air-Compressor. lap position. The brake-cylinder pressure should then be released little by little as the speed drops. When the signal is received to go ahead, the handle should oe placed in release position before turning on the power. When THE AIR-BRAKE 95 descending a grade, the inexperienced man usually makes the mistake of applying the brake too hard at the start. It should be borne in mind that the car will not at once take the speed desired, and that some time is required for conditions to become constant. An easy application should first be made, and the handle held on lap until the car has sufficient time to feel the effect of the brake. If the speed of the car is still too high, let in a little more air, and repeat the operation as often as is necessary until off the grade. The following instructions are given by the Westinghouse Com- pany to motormen : "When leaving the car, always set up the hand-brake, as some one might tamper with the cut-out cocks. Before starting from the car-barn, be sure all cocks are properly set, and that there is a good supply of air in the reservoir. Insert the handle in its socket in the operating valve, and throw it around to emergency, then back to release, to see that it works freely. Try the air-brake both in service and in emergency, to make sure that it has not been left improperly connected, etc. After this trial, and as long as proper pressure is main- tained, the brake may be relied upon to perform its duty." Air-Compressor. The air- compressor may be either axle- driven or motor-driven. Since there are some objections raised against using the axle-driven compressor, and since the motor- driven compressor is more com- monly used, it is deemed advisa- ble to confine ourselves to the motor-driven compressor. Refer- ence will be made to Figs. 74, 75, and 76. All metal parts, such as pistons, rods, frames, etc., will be referred to as 1, 2, 3, etc., while all cavities and chambers will be called A, B, C, etc. The motor is of the series type, having an opening at the corn- Air Discharge Fig. 75. Motor-Driven Air -Compressor. 96 THE AIR-BRAKE mutator end which permits of ready access to the commutator. This opening is provided with a tight-fitting door which excludes all dirt, dust, and moisture. In the ends of the frame are fitted heads (1) and (2), which provide bearings for the ends of the armature. Each bearing is provided with two oil-rings which secure proper lubrication of the shaft. Oil-holes are provided for filling the oil-wells, and the location is such that there is no danger of flooding the interior of the Fig. 76. Air-Compressor Suspended in Cradle under Car. motor with oil. A passageway at the pinion end conducts any excess of gear-lubricating oil to the bottom of the gear case, thus assisting in preventing any flooding of the motor. Two of the poles of the motor are a part of the frame (3), and two are made up of soft laminated iron (4) bolted to the frame. The armature (5) is made up of soft-steel punchings which have accurately spaced slots in which are imbedded coils of uniform size. The brush-holders (6) are made of brass and are bolted to a cast-iron yoke with proper insulation. The brushes are carbon, and are held against the armature by coiled springs. The action of the compressor in compressing air is as follows: Air is drawn through the suction screen (7), lifts the check-valves (8), and passes through the ports A into the cylinders B. On the return stroke, the compressed air is forced out through the ports C, lifting the discharge valves (9), then passing into the chamber D, and finally into the discharge pipe E. The suction and discharge valves are made of steel, and are accessible by removing the caps (10) and (11), respectively. These valves do not have any coiled springs to seat them, but close by gravity. THE AIR-BRAKE 97 The pistons (12) are accurately fitted with rings, and are made long so as to reduce the amount of wear. When repairing the pump, the rings should always be kept with the piston to which they belong. The wrist-pin (13) is made of steel, and works on a bronze bushing in the connecting rod. The crank end of the connecting rod is lined with babbitt which works on the crank, and has suitable means for adjustment. The center line of the cylinders is placed above that of the crank-shaft, in order that the angularity of the connecting rod may be reduced during the compression stroke. This reduces the vertical component of the thrust on the pistons, and thereby reduces the amount of wear on the cylinders. It should be remembered, how- ever, that the pump should always run with the compression part of the stroke on the upper half of the revolution. The crank-shaft is made of forged steel, and has two bronze bearings, one at either end, and a babbitt bearing in the middle. The crank-shaft bearings, wrist-pins, and crank-pins are lubricated by the splash system, from a bath of oil in the crank-case. The gear wheels (14) and (15) are of the herringbone type, and are lubricated from a bath of oil in the dust- proof gear-case. An air-compressor heats very rapidly when in operation, if no means are provided to conduct the heat away. For this reason, com- pressors which are designed for continuous service are always water- jacketed. Since compressors for electric-car service are used inter- mittently, they have time to cool, and a water-jacket is unnecessary. Experience has shown that such a compressor as just described, when compressing air at 100 pounds per square inch, should not run longer than 15 minutes at a time, and should then be permitted to cool at least fifteen minutes. This compressor is suspended under the car, in the position shown in Fig. 76, when in service. The method of suspension permits of its being readily removed for repairing. Pump-Governor. The location of the governor is shown in Fig. 73. Its purpose is to start and stop the compressor in order to main- tain a predetermined pressure, by alternately making and breaking the circuit leading to the motor. A front view of the governor is shown in Fig. 77, and sections are shown in Figs. 78 and 79. The chamber A is in communication with the reservoir. The other side of the diaphragm (1) which forms one wall of the chamber A is open to the atmosphere. The diaphragm (1), therefore, is subjected to 98 THE AIR-BRAKE reservoir pressure on one side and atmospheric pressure and the regu- lating spring (2) on the other. The slide-valve (3) is connected to the diaphragm (1) in such a manner that any movement of the latter operates the former. When the maximum pressure is attained, the Fig. 77. Pump-Governor for Air-Compressor, Front View. regulating spring (2) is so adjusted that the diaphragm (1) is pressed downward. This moves the slide-valve (3) and uncovers the port B, which is in communication with the chamber C. The air-pressure now in the chamber C forces the piston (4) upward, thereby opening the switch in the motor circuit, and the motor stops. When the air- THE AIR-BRAKE 99 pressure in the reservoir drops slightly, and consequently the pressure above the diaphragm (1) is reduced, the regulating spring (2) forces the diaphragm upward, which also moves the slide-valve (3) and con- nects the port B with the exhaust port D. Air from the chamber C Fig. 78. Section through Pump-Governor for Air-Compressor. is now exhausted into the atmosphere; the piston (4) moves downward and closes the switch in the motor circuit ; and the pump starts. This action continues, and maintains the required pressure in the reservoir. 100 THE AIR-BRAKE Pig. 79. Pump-Governor for Air-Compressor, Side View. THE AIR-BRAKE 101 The mechanism on the upper part of the governor acts so as to cause the switch to open and close very rapidly, and thus avoids undue arcing. The pressure at which the governor cuts out the motor is controlled by adjusting the regulating spring (2) by means of the nuts (5). The governor may be located either under the car or in one end of the car. The electric apparatus above described is for direct current. Alternating-current motors and governors are being used to some extent, but have not yet come into very general use. Reservoir. The reservoir should have a sufficient capacity to supply air for three or four applications without reducing the pressure more than 15 pounds. It is conveniently located under the car, and its dimensions depend upon the size of the brake-cylinder used. It serves to collect moisture and oil, and prevents them from being carried further into the system. It should be drained frequently, as its capa- city for stored air will be reduced proportionally to the volume of water it contains. Brake-Cylinder. The brake-cylinder shown in Fig. 80 is of the N\\\\m\\\\mm BJjaasyaasagg^^^^^a^ssgm^^agssssgs^asss^^BB^m^g! imiii^mm^imm^ Fig. 80. Brake-Cylinder of Hollow-Rod Type. hollow-rod type. The piston is connected to the brake-rigging in such a way that it moves only when the power-brake is used. When the hand-brake is used, no movement of the piston occurs. The piston rod (1) is made hollow to receive the push rod. A leather packing- ring (2) is provided which prevents air from leaking around the piston. The leather packing-ring is held against the walls of the cylinder by means of the round spring expander (3). The cylinder-head (4) may be either plain or as shown. That shown is constructed to 102 THE AIR-BRAKE receive an automatic ^lack-adjuster (see page 79), which is sometimes used with the automatic system. When an application is made, air enters behind the piston and forces it outward, compressing the release spring (5). When the air is exhausted from the cylinder, the release spring (5) pushes the piston back to its normal position. Cylinder head (6) is constructed so as to provide a place for the coil spring when the piston is forced outward. Cylinder Fig. 81. Operating Valve of Westinghouse Straight Air-Brake View Showing Slide-Valve. The size of the cylinder depends on the design of the brake-rigging and on the weight of the car. The sizes commonly used are 8, 10, and 12 inches in diameter. Operating Valve. The purpose and operation of the operating THE AIR-BRAKE 103 valve has already been described (see page 91). The four positions of the valve are : Emergency, service, lap, and release. When in emergency position, full braking pressure is obtained almost instantaneously, and is used in avoiding collisions and making quick stops. In this position, direct communication is made between the reservoir and the brake-cylinder. The rail should always be sanded to avoid the possibility of slipping the wheel, which would result in making a poor stop and would probably cause a flat spot on the wheel. In service position, air enters the brake-cylinder pipe through a small port in the operating valve, and applies the brake very slowly. When in lap position, the ports in the operating valve are blocked, and air can flow neither to nor from the brake-cylinder. If the brake is applied, it will remain so until the valve is thrown to release position. If the valve is placed in release position, the cylinder and exhaust ports are connected, and only atmos- pheric pressure will remain in the cylinder. If the brake has been ap- plied, it will release when the valve is placed in this position. In describing the operating valve, reference will be made to Figs. 81, 82, and 83. The valve is cast in two parts — the base (1) and the head and body (2). On the top of the head is a double gauge (3) ; the red hand indicates the reservoir pressure ; and the black hand, the brake-cylinder pressure. Just below the gauge is a socket into which fits the operating handle (4) which is removable. In swinging from release position to emergency position, the handle turns through about 130 degrees. The handle can be inserted and withdrawn only when Cylinder Reservoir Fig. 82. Operating Valve of Westing- house Straight Air-Brake, View Show- ing Reservoir Cavity. 104 THE AIR-BRAKE the valve is in lap position. When the handle is withdrawn, the latch (5) is thrown into position by a small spring, and the valve is perma- nently locked until the handle is again inserted. Just below the handle socket is a second one which contains a bolt (6) actuated by a spring. As the handle is turned, the head of the bolt (6) passes over notches which serve to indicate when the valve is in the proper position. Connected to the lower side of the socket is the stem (7) having a Top View Pressure Gauge Valve Seat Hiigiraenc K£ Fig. 83. Top View and Valve-Seat of Westinghouse Straight Air-Brake. pinion fitted to its lower end, which actuates the rack (8). The rack (8) is connected to and operates the slide-valve (9). The spring plate (10) does not act as a stop for the slide-valve (9), but is used only to assist in getting the valve in the proper position when assembling the parts. The slide-valve (9) moves between suitable guides (11) and (12). The chamber A is always in communication with the reservoir, and a port leads to the gauge above, which indicates the pressure. In the figure, the valve is shown in release position; air passes from the cylinder through the pipe B, the port C, the cavity D, the port E, thence to the exhaust pipe. When the valve is in emer- gency position, the right-hand edge of the slide-valve (9) registers with the left-hand edge of the port C. Air then passes from the chamber A, through the ports C and F, through the pipe B, to the brake-cylinder. In this position, the port E is blocked. In lap position, the right-hand portion of the slide-valve (9) covers the ports C and F, and the port E is blocked. The port G connects the brake- cylinder pipe with the gauge above, which indicates the cylinder pressure. THE AIR-BRAKE 105 Another form of this operating valve is sometimes used which has no gauge at the top to indicate the cylinder and reservoir pressures. The operation of the valve is the same as in the case of the one just described. The valve just described is sometimes used in a modified form as shown in Fig. 84. Here the operating handle and valve parts are Fig. 84. Type of Operating Valve with Handle and Valve Parts Separate. Westinghouse Straight Air-Brake System. separate, and the valve parts are bolted to the floor of the car. In operating this brake, the handle must be thrown in a way the reverse of that just described, but otherwise the operation of the valve is the same as previously given. 106 THE AIR-BRAKE Piping. Referring to Fig. 73, the sizes of the various pipes are as follows: The train-pipe connecting the brake-cylinder with the operating valve should be a standard J-inch pipe. If more than one trailer is used, a j-inch pipe should be used. The reservoir pipe, connecting the reservoir with the operating valve is a J-inch pipe. A f-inch pipe is better if it can be used con- veniently. The pump-governor and whistle connections are made with f-inch pipes. Wherever possible, long bends in pipes should be used, rather than a stand- ard elbow fitting. Safety-Valve. The safety-valve should be connected to the reservoir line leading to the controlling valve, at a point near the reservoir. Its operation may be understood by reference to Fig. 85. It can be set for any pressure by adjusting the regulating spring (1) by means of the nut (2). In an axle-driven compressor equipment, a slight change in the piping is necessary from that above described. Since the com- pressor is mounted on the truck, and has some movement relative to the car frame which carries the reservoir, flexible hose con- nections are necessary, to make connections to the reservoir and also to the compressor regulator. A small reservoir is also used which receives air from the compressor. This small reservoir is connected to the main reservoir by a pipe containing a regu- lating valve. The air attains a pressure of about 35 pounds in the small reservoir be- fore any air passes into the main reservoir. This 35 pounds' pressure in the small reser- voir is attained while the car runs about 100 yards, and is available for applying the brakes. This always insures air for operating the brakes if the car previously runs a short distance. With this ex- Fig. 85. Safety-Valve of Westinghouse Straight Air-Brake. ?VD\ pq m 108 THE AIR-BRAKE to H 0< o to to ception, the piping is the same, and no further de- scription is necessary. If a car is fitted with a storage air-brake equip- ment, no compressor is installed in the car. The compressed air which is used for braking is car- ried on the car in large reservoirs. The general scheme of a storage air- brake equipment is shown in Fig. 86. Two large reservoirs connected by a one-inch pipe carry air at high pressure. These reservoirs deliver air through a reducing valve to a service reser- voir. The pressure in the service reservoir cor- responds to that in the reservoir previously de- scribed. Other than these parts just mentioned, the straight air-brake and the storage air-brake sys- tems are the same. Westinghouse Auto= matic Friction=Brake. The general scheme of this equipment is shown in Fig. 87, which gives the names of the princi- pal parts and their rel- ative location. The prin- ciple of its operation is THE AIR-BRAKE 109 very different from that of the straight air-brake system. In the straight air-brake system, the brake-pipe is subjected to pressure only when an application is made. With the automatic system, air at 70 pounds' pressure per square inch is carried in the brake-pipe. The brake is applied by exhausting air from the brake-pipe, thus reducing its pressure; and it is released by restoring this pressure. It follows that any accident or operation which results in reducing the brake-pipe pressure will apply the brakes on all cars. This is not true, however, in case of the straight air-brake system. In the straight air-brake system, if any accident occurs to break or open the brake- pipe, the brake at once becomes inoperative. With the exception of compressed air being supplied by a motor-driven compressor, a gover- nor controlling the operation of this compressor, and a change in the form of the brake-valve, the system is almost identical with the Westing- house system already described for steam-operated roads. The descriptions of the operation of the automatic brake already given apply equally well to the automatic system for electric cars. The system is especially recommended for use on trains of more than two cars, where frequent stops are not required. The standard automatic air-brake system as used on steam roads to-day cannot be successfully operated on electric trains for street service composed of one car, for the following reasons: First. Applications of the brake are likely to follow in such rapid suc- cession that sufficient time would not be given to properly recharge the auxiliary or braking reservoir on each car. Second. A graduated release or gradual decreasing brake-cylinder pressure is absolutely necessary in electric-car work, in order to obtain a smooth stop. With the standard automatic equipment, release of the brake-cylinder pressure is complete, when once started. Third. A prompt response of the brakes when re-applied after a release, is very essential. This is not always possible in the standard automatic equipment, since the auxiliary reservoir is very slow in charging. To overcome these difficulties, there has been devised an auto- matic system for electric-car work, having quick-service, graduated- release, and quick-recharging features. This system is very important for a certain class of service, but will not be described. Train Air-Signal. As the size of electric cars and the length of trains increase, a signal system becomes more and more a necessity. That used to-day on steam roads has been fully described in preceding pages. Since the air-signal system used on electric cars is the same as 110 THE AIR-BRAKE that used on steam roads, it is unnecessary to repeat the description. Stopping a Car. The brake equipment of all electric cars is calculated with reference to the unloaded weight of the car, that is— the parts are so designed that there will be no danger of slipping the Y In stopping a car, the forces which 100 200 300 4-00 50CT600 700 800 900 1000 X Distance in Feet Measured from Point of First Application of Brake Fig. 88. Diagram Showing Relation between Speed of Car and Distance in which Ston can be Made after Application of Brake. wheels when the car is unloaded, act to retard its motion are : The resistance of the atmosphere; The frictional resistance of the journals and track; and The resistance of the brake-shoes on the wheels. When the brake is applied, the car pitches forward on the front truck, and the weight on the rear truck is thereby decreased. If proper allowances have not been made in proportioning the brake- THE AIR-BRAKE 111 levers, the rear wheels will probably slip on the track. If the wheels should slip, the distance required in which to bring the car to rest would probably be greater than that required had the wheels not slipped. In bringing a car to rest, the energy of translation of the entire car and the energy of rotation of all the wheels and motors must be absorbed by friction. To do this efficiently and safely in the shortest possible time, is the purpose of the modern brake systems. The average person who rides on street and interurban cars knows nothing as to the distance in which these cars can be stopped. "In what distance can a modern double-truck electric car be stopped ?" is a question which is frequently asked. In answer to this question, Fig. 88 has been prepared. A great many experiments have been made in stopping cars, with varying results. The chief factors which affect the results of such tests are the condition of the rail and the character of the material composing the brake-shoes. Fig. 88 shows graphically the relation between the distance required to stop a car and the speed (in miles per hour) at the instant the brake was applied. It represents the average result of a large number of experiments with a double-truck car fitted with brake equipment as described in the pre- ceding pages. With perfect conditions, the curve ABO would fall above that shown, while with very poor conditions, it would fall lower. The value of the diagram is made apparent by the following applica- tion: Example. Find the distance in which a double-truck electric car may be stopped if power is shut off and the brake applied while running at a speed of 30 miles per hour. Solution. Starting on the vertical line Y at 30 miles per hour, follow the horizontal line to the right until the curve A BO is reached at the point B. From the point B, follow the vertical line downward until the horizontal line X is reached at the point C. This point C indicates the distance in feet in which the car may be stopped, which in this instance is 4.40 feet. In the same way, the stopping distances may be determined for cars running at any speeds. INDEX INDEX A PAGE Air-brake as applied to electric cars 90 early forms of 1 foundation brake-gear 73 interchangeable brake system 5 introduction 1 New York air-brake system 65 special instructions in use and care of air-brake equipment 86 Westinghouse 7 Air-brake equipment, special instructions in use and care of 86 air-pump . 89 backing up trains 88 conductor's brake-valve 88 cutting out brakes 88 double-heading 88 emergency applications 87 pressure-retaining valve 87 running test 86 service applications 86 train inspection 86 triple valve and brake-cylinders 89 use of angle-cocks 88 use of sand : 87 Air-brakes as applied to electric cars 90 air-compressor , 95 brake-cylinder 101 engineer's brake 89 operating valve 102 piping 106 pump governor 97 reservoir 101 safety valve 106 stopping car 110 train air-signal 109 Westinghouse automatic friction-brake 108 Westinghouse straight air-brake 91 Air-compressor 95 Air-pump 89 Air-pump governor 16 Angle-cocks, use of 88 Automatic brake-valve 48 Automatic slack-adjuster 78 2 INDEX ]3 PAGE Brake-cylinder 101 Brakes, cutting out 88 C Conductor's brake-valve 88 D Distributing valve 38 E Engineer's brake-valve : 17, 89 F Feed valve 22 Foundation brake-gear 73 automatic slack-adjuster 78 leverage 75 locomotive-driver brakes 80 locomotive-truck brake 82 II High-speed brake. . . 31 I Independent brake-valve 53 L Leverage 75 Locomotive-driver brakes 80 Locomotive-truck brake 82 N New York air-brake system. . . . •. ' 65 air-pump * 65 engineer's brake-valve 68 emergency position 70 lap position 70 release position 70 running position 68 service position 69 quick-action triple valve 71 charging and release position 71 emergency position. 73 lap position 72 service position 72 New York engineer's brake valve 68 New York quick-action triple valve 71 O Operating valve 102 INDEX 3 P PACK Piping 106 Plain triple valve 27 Pump-governor 55, 97 Q Quick-action triple valve 25 R Reducing valve 55 S Safety-valve 106 Sand, use of 87 Slide valve 22 T Train air-signal 109 Train inspection 86 V Valves automatic brake 48 conductor's brake 88 distributing 38 engineer's brake. . 17 engineer's brake-valve 89 feed 22 independent brake 53 New York engineer's brake 68 New York quick-action triple 71 plain triple 27 pressure-retaining 30, 87 quick-action triple 25 reducing 55 slide - 22 triple 89 W Westinghouse air-brake system 7 air-pump governor 16 combined freight-car cylinder, reservoir, and triple valve. 29 eight and one-half inch cross-compound 13 engineer's brake-valve 17 feed valve 22 high-speed brake 31 main reservoir 15 nine and one-half inch air-pump 11 operation of 11 plain triple valve 27 pressure retaining valve. 30 quick-action triple valve. 25 slide-valve 22 4 INDEX PAGE Westinghouse automatic friction-brake 108 Westinghouse "ET" locomotive brake equipment 33 automatic brake-valve 48 charging or release position 49 emergency position 52 holding position 52 lap position 52 release position 52 running position 49 service position 52 distributing valve 38 charging 41 emergency 45 emergency lap 45 independent application 46 independent release 47 release 42 safety-valve 47 service 43 service lap 44 independent brake-valve 53 lap position '. 54 release position 54 running position 53 service position. 53 manipulation 36 pump governor 55 reducing valve 55 Westinghouse straight air-brake. 91 Westinghouse train air-signal system 83 car discharge valve 85 reducing valve 83 signal valve 84 Westinghouse type "H" triple valve 56 emergency position 65 full-release and charging position 60 full-service position 62 lap position , 63 quick-service position 61 retarded-release and charging position 63 The School Behind the Book THIS practical handbook is one of the representatives of the American School of Correspondence. It is the only kind of representative by which the School reaches the general public and extends its educational work. The American School of Correspondence is chartered, under the same laws as a State University, as an educational institution. Its instruction books, written especially to suit the needs of men seeking self improvement through correspondence work, are reserved for its students and for class use in educational institu- tions; many cf these texts are used in the class room work of the best resident schools in the country. However, in order that the large number of ambitious men, for whom class work and correspondence study are neither prac- tical nor advisable, may not be deprived of this valuable material, it is published by the School both in sets covering the several branches that it teaches, and in a series cf single Home Study volumes treating of specialized lines of practical knowledge. This book is a sample of the make-up of the Home Study volumes and the titles and authors are shown on the following page. By this method the School broadens its field of activity; and from these sales it derives an income to use in general educational work. The School's publications are clear and practical, and will be found ideal for reference and home reading. For those, how- ever, who desire more systematic study of the subjects in which they are particularly interested, the School advises a thorough, course by correspondence as the quickest and surest means of obtaining the practical knowledge desired. The School offers correspondence instruction in all branches of architecture, civil engineering, college preparatory, work, account- ing and business administration, drawing and design, electrical engineering, fire prevention and insurance, American law, mechan- ical, sanitary, and steam engineering, and textile manufacturing. It adapts its courses to the needs of the individual, by starting him where his previous education stopped, and giving him only such work as is necessary to fit him for the work he wants to do. On request the School will mail to any address a Bulletin •containing full information regarding its courses and methods. It employs no representative other than its own publications. AMERICAN SCHOOL OF CORRESPONDENCE CHICAGO, U. S. A. American School of Correspondence PRACTICAL HANDBOOKS FOR HOME STUDY OWING to a constant and increasing demand for low-priced single volumes covering the sub- jects treated in the courses and cyclopedias of the American School of Correspondence, a series of practical handbooks have been com- piled to be sold through the Book Stores all over the world. If any purchaser finds that his local dealer does not carry the particular title which interests him, he can order direct from the publisher, who will make shipment on receipt of price. If, after five days' exam- ination, the volume is found unsuited to his need, the purchaser may return it and his money will be promptly refunded. Partial List of Titles and Authors PRICE Alternating-Current Machinery William Esty $3.00 Architectural Drawing and Lettering Bourne-von Hoist-Brown 1.50 Bank Bookkeeping Charles A. Sweetland 1.00 Boiler Accessories Walter S. Leland 1.00 Bridge Engineering — Roof Trusses Frank O. Dufour 3.00 Building and Flying an Aeroplane Charles B. Hay ward 1.00 Building Superintendence Edward Nichols 1.50 Business Management, Part I James B. Griffith 1.50 Business Management, Part II Russell-Griffith 1.50 Carpentry Gilbert Townsend 1 .50 Care and Operation of Automobiles Morris A. Hall 1.00 Commercial Law John A. Chamberlain 3.00 Compressed Air Lucius I. Wightman 1.00 Contracts and Specifications James C. Plant 1.00 Corporation Accounts and the Voucher System, .James B. Griffith 1.00 Cotton Spinning Charles C. Hedrick 3.00 Department Store Accounts Charles A. Sweetland — 1.50 Descriptive Astronomy Forest Ray Moulton 1.50 Dynamo-Electric Machinery F. B. Crocker 1.50 Electric Railways - Henry H. Norris 1.53 The Electric Telegraph Thorn-Collins 1.00 Partial List of Titles and Authors— Continued PRICE Electric Wiring and Lighting Knox-Shaad $1.00 Estimating Edward Nichols 1.00 Factory Accounts Hathaway-Griffith 1.50 Forging John Lord Bacon 1.C0 Foundry Work Wm. C. Stimpson 1.00 Freehand and Perspective Drawing Everett-Lawrence 1.00 The Gasoline Automobile Lougheed-Hall 2.00 Gas Engines and Producers Marks-Wyer 1.00 Heating and Ventilation Charles L. Hubbard 1.50 Highway Construction Phillips-Byrne 1.00 Hydraulic Engineering Turneaure-Black 3.00 Insurance and Real Estate Accounts Charles A. Sweetland 1.50 Knitting M . A. Metcalf 3.00 Machine Design Charles L. Griffin 1.50 Machine-Shop Work Frederick W. Turner 1.50 Masonry and Reinforced Concrete Webb-Gibson 3.00 Masonry Construction Phillips-Byrne 1.00 Mechanical Drawing Ervin Kenison 1.00 Modern American Homes H. V. von Hoist 3.00 Motion Pictures David S. Hulfish 4. CO The Orders Bourne- von Hoist-Brown 3.00 Pattern Making James Ritchey 1.00 Plumbing Gray-Ball 1.50 Power Stations and Transmission. Geo. C. Shaad 1.00 Practical Aeronautics Chas. B. Hayward 3.50 Practical Bookkeeping James B. Griffith 1.50 Practical Lessons in Electricity Millikan- Knox- Crocker _ 1.50 Reinforced Concrete Webb-Gibson 1.00 Railroad Engineering Walter Loring Webb 3.C0 Refrigeration M. W. Arrowwood 1.00 Sewers and Drains A. Marston 1.00 Sheet Metal Work William Neubecker 3.00 Stair-Building and Steel Square Hodgson- Williams 1.00 Steam Boilers Newell-Dow 1 .00 Steam Engines L. V. Ludy 1.00 Steam Turbines Walter S. Leland 1.00 Steel Construction E. A. Tucker 1.50 Strength of Materials Edward Rose Maurer 1.00 Surveying Alfred E. Phillips 1.50 Telephony Miller-McMeen 4.00 Textile Chemistry and Dyeing =._ Louis A. Olney 3.00 Textile Design Fenwick Umpleby 3.00 Tool Making Edward R. Markham ___ 1.50 Valve Gears and Indicators L. V. Ludy 1.00 Water Supply Frederick E. Turneaure__ 1.00 Weaving, H. William Nelson 3.00 Wireless Telegraphy and Telephony Ashley-Hay ward 1.00 Woolen and Worsted Finishing John F. Timmerman 3.00 Woolen and Wo r sted Spinning Miles Collins 3.00 J UN 23 1913 LIBRARY OF CONGRESS 021 218 372 6 II I , f! ■