OFFICE OF THE Sup'g-Abch't COMPRESSED AIR Its Production, Uses, and Applications COMPRISING THE PHYSICAL PROPERTIES OF AIR FROM A VACUUM TO ITS LIQUID STATE, ITS THERMODYNAMICS, COMPRESSION, TRANSMISSION AND USES AS A MOTIVE POWER In the Operation of Stationary and Portable Machinery, in Mining, Air Tools, Air Lifts, Pumping of Water, Acids, and Oils ; the Air Blast for Cleaning and Painting, the Sand Blast and its Work, and the Numerous Appliances in which Compressed Air is a Most Con venient and Economical Transmitter of Power for Mechanical Work, Railway Propulsion, Re- frigeration and the Various Uses to which Compressed Air has been Applied. ¥ WITH FORTY AIR TABLES AND FIVE HUNDRED AND FORTY-FIVE ILLUSTRATIONS By GARDNER D. HISCOX, M.E. Author of "Mechanical Movements, Powers, Devices and Appliances," 'Gas, Gasoline and Oil Engines," "Horseless Vehicles, Automobiles," etc., etc. FOURTH EDITION ' NEW YORK NORMAN W. HENLEY & CO. 132 Nassau Street 1903 J 9 : :H 7 ^03 Copyright, 1901, By NORMAN W. HENLEY & CO. By I'ransfer Treasury Dept. SEP 2 3 1936 COMPOSITION AND PRINTING BY THE PUBLISHERS' PRINTING COMPANY, NEW YORK, N. Y., U. 8. A. OFFrCE OF THE [SUP'G. ArCH'T TREASURY OEPT. y> PREFACE. THE literature on the commercial uses of compressed air, especially in its application to the mechanic arts, has not kept pace with the growing importance of the subject, having been confined, in the main, to occasional papers presented to engineering societies, and to special articles appearing at inter- vals in the various technical journals of this and foreign coun- tries, or in the still more fugitive form of trade circulars; but even these, fragmentary publications at best, cover scarcely more than the past two decades. The thermodynamic treatment of air under compression, its transmission and expansion, have been ably worked out by care- ful experimenters and communicated to scientific societies by competent writers ; these articles, valuable in themselves, have not met the requirements of the modern engineer, whose imme- diate necessities demand a more complete gathering of the widely distributed data relating to this subject, as well as a better classification of the known properties of the atmosphere. This want has long been apparent to the author by reason of many years' experience in answering constantly recurring inquiries relating to compressed air, and to its direct application to the commercial needs of the day. The fund of information ac- quired and carefully preserved by the author during the many I. years of his editorial work is now brought into compact form and in a single volume for ready reference. That this has been no light task will be apparent from even a casual perusal of the present work. The progressive advancement in experimental research ex- 8 PREFACE. tends in two opposite directions : the partial vacuum incident to the ordinary operations of an air pump or the condensation of ^vatery vapor has been extended by other methods to the highly attenuated results obtained in the manufacture of incan- descent lamps; while, on the other hand, compression has ex- tended through its various stages until, and in connection with a very low temperature, the final product, liquid air, has been made commercially available. Many of the difficulties in regard to the expression of mathematical details and thermodynamic formulas have arisen in consequence of this progressive ad- vancement ; so also, the knowledge of the atmospheric relation to other elements is yet in a progressive state ; the practical ap- plication of compressed air for doing mechanical work is of so recent date that the design and construction of any of the most useful machines operated by compressed air rest upon empirical rather than scientific formulas. It is one of the objects of the present volume to make available the ascertained facts of ex- perimental research in atmospheric phenomena, and, so far as possible, the fundamental basis upon w^hich such ascertained facts securely rest. To limit the consideration of the properties of air when sim- ply compressed above the ordinary pressure of the atmosphere was believed to be wanting in scope to make the treatment of the subject complete ; this work includes, therefore, a consider- ation of the properties of air below atmospheric pressure, for the reason that we are surrounded by an atmosphere compressed by gravity, but it is used in the arts in many ways much below atmospheric pressure, even approaching the zero condition of a vacuum, so that, remote as the connection appears, this subject of partial pressures below the atmosphere properly belongs to a treatise on compressed air. The wide range of manufacturing interests in which com- pressed air plays an important or even a subordinate part is such that special machines for its production and utilization .are as numerous as the diversified industries of our day ; this PREFACE. 9 condition has suggested the large number of illustrations em- ployed to place before the reader the salient features of only the latest and best designs. These designs include portable machines, together with a large number of individual and spe- cial tools designed for and greatly contributing to the lessening of manual labor, as well as tending to increase the output of useful work. The development of the caisson method in submarine work for engineering structures has become very general ; requiring not only special appliances, but introducing problems in hygiene which do not ordinarily occur in engineering practice ; the sen- sations and physical effect of varying air pressures and temper- atures upon workmen engaged in labor of this kind belong es- sentially to the subject-matter of this work, and have been included. Within the past few years an important and useful com- mercial effect has been obtained by the use of compressed air and its subsequent expansion in the production of temperatures suited to refrigerating purposes ; such machines are in use on warships and other vessels in which, for one reason or another, the use of ammonia gas is either objectionable or prohibitive. The author, recognizing the economic value of such ma- chines, has given considerable space to the consideration of the physical and thermodynamic problems connected therewith. There are many interesting problems in this connection which lie beyond the domain of commercial refrigeration, in which, by the production of temperatures far below the Fahrenheit zero and approaching the absolute zero, the critical temperature of air is passed and its physical condition changed from a gase- ous to a liquid, and thence to a solid state; as this subject has been fully treated in a recent volume on Liquid Air, it has therefore been given but limited space in this work. Among the available sources of information employed by the writer have been tho various standard treatises on thermody- namics, including Weisbach, Rankine, Roentgen and Dubois, lO PREFACE. Thurston, De Volson, Wood, and others ; free use has been made of articles on compressed air and its appliances which have ap- peared in the Scientific Ainerican from time to time ; acknowledg- ment is also due to the leading technical journals of this country and of Europe ; while the writer w^ould be wanting in appreciation and gratitude if he failed to suitably acknowledge the action of his friend Mr. William L. Saunders, editor and proprietor of the journal Compressed Air, who, with charac- teristic liberality, tendered the entire valuable contents and illustrations of this journal to the use of the author in the prep- aration of this volume. Gardner D. Hiscox. New York, November, iqoi. CONTENTS. CHAPTER I. PAGE Historical, 13 CHAPTER n. Physical PRorERTiEs of Air, 29 CHAPTER HI. Air in Motion and its Force, 41 CHAPTER IV. Air Pressures Below Atmospheric Pressure, 49 CHAPTER V. The Flow of Air under Pressure from Orifices into the Atmosphere, 89 CHAPTER VI. The Power of the Wind, 97 CHAPTER VII. Isothermal Compression and Expansion of Air, 113 CHAPTER VIII. Thermodynamics, 119 CHAPTER IX. Adiabatic Compression and Expansion 133 CHAPTER X. The Compressed-Air Indicator Card 153 CHAPTER XI. Actual Work of the Compressor, 163 CHAPTER XII. Multi-Stage Air Compression, 175 CHAPTER XIII. The Expansion of Compressed Air and the Work of the Motor, . 195 CHAPTER XIV. Transmission of Power p.v Compressed Air, 211 CHAPTER XV. Compressed Air Reheating and its Work 223 CHAPTER XVI. The Co.mpressed-Air Motor, 241 Xn CONTENTS. CHAPTER XVII. PAGE Efficiency of Air Compressors at High Altitudes, 255 CHAPTER XVIII. Air Compressors (Descriptive), 269 CHAPTER XIX. Air Compressors — Continued, 291 CHAPTER XX. Air Compressors — Continued 337 CHAPTER XXI. Air Compressors — Continued 367 CHAPTER XXII. Compressed Air in Mining and Quarrving, 415 CHAPTER XXIII. Pneumatic Tools — The Pneumatic Hammer and its Work, . . . 445 CHAPTER XXIV. Pneumatic Tools — Continued, 497 CHAPTER XXV. Air as Applied to Pyrometrv, 553 CHAPTER XXVI. Compressed Air in Railway Service, 571 CHAPTER XXVII. Pneumatic Work, 611 CHAPTER XXVIII. Pneumatic Work — Continued 627 CHAPTER XXIX. Pneumatic Work — Continued, 661 CHAPTER XXX. The Pneumatic System of Tube Transmission, 673 CHAPTER XXXI. Compressed Air in Warfare 693 CHAPTER XXXII. Compressed Air Work, 709 CHAPTER XXXIII. Refrigeration, . ' 745 CHAPTER XXXIV. The Hygiene of Compressed Air 773 CHAPTER XXXV. Liquid Air, its Properties and Uses, 785 CHAPTER XXXVI. List of Patents from 1875 to July, 190 r, 803 OFFICE OF THE Sup'G. Arch't. Chacpter I. \ TREASURY DEPT. HISTORICAL. The use of air in its lower condition of compression for power and for mechanical purposes has been known from the earliest ages, and antedates any knowledge we possess of the use of steam by many generations. The reduction of metals from their ores and the forging of iron and steel brought the forge and the blast furnace, with the use of air under pressure, into existence as mechanical appli- ances more than two thousand years before the Christian Era. The evidences of the use of the air blast under compression are plainly seen depicted on the sculptured walls of the structures of the oldest civilization, and are made still more manifest in its endurated paintings and in the legends of the early historians. The first inception of air power, as gathered from the example of the w^inds, seems to have been less progressive in its uses than other of the mechanical arts ; for, while it formed one of the vital elements in producing the metals, the inventive instinct in handicraft seems also to have been instilled in the early workers of metals in creating the tools that by the ancient genius of art worked out the models of beauty that are our examples of to-day. The old methods of compressed-air production seem to have taken on a crude and nearly stationary form for at least two thousand years before, and for more than a thousand years after, the Christian Era, and in some parts of the world may be seen in operation to this day. In China, India, Burmah, Borneo, Africa, and Madagascar the primitive methods of compressing air are still in use : the l6 COMPRESSED AIR AND ITS APPLICATIONS. air treading bags, the wooden cylinder and piston, and the Chinese wind-box are the common devices for producing the air blast. The only further progress that appears on record in regard to the production of compressed air and its uses for power purposes has been handed down in fragmentary history, and mostly contained in the pneumatics of Heron of Alexandria. From the descriptions extant, he seems to have been the first to invent or to describe the pressure air pump or compressor for pressures greater than the forge blast, and to have applied it in the famous fountain attributed to him. Notwithstanding the alleged ignorance of the ancients respect- ing the physical properties of the atmosphere, there are circumstances related in history which seem to indicate the reverse ; for Diogenes of Apollonia reasoned on its condensa- tion and rarefaction. The description of the fire engine of the Egyptians, as given in Heron's " Spiritalia," shows very plainly that the use of air compression and its elasticity in the air chamber of a hydraulic pump were well understood in the second century be- fore the Christian Era. The devices of the Egyptian priesthood for exciting the wonder and awe of the people, possessed as they were of the suj^erstitions and proclivities of that age, were no doubt derived from a general knowledge of many of the physical laws of the elements possessed by the ruling and priestly classes. They understood the nature of the expansion and contrac- tion of air by heat and cold, of which the vocal statue on the plain of Thebes was an example. Th.^ movement of the statue of Serapis and the altar tricks of the Pharaonic priesthood are other examples of the designed antics, due to the use of compressed air and the vapor of water. Had it not been for the written work of Heron, the "Spir- italia," we should never have suspected that at'r was made to HISTORICAL. 17 perform so important a part in ancient frauds, nor that its compression and expansion had been employed to raise liquids. Notwithstanding the high opinion which history gives us of the historical and philosophical knowledge of the old Egyptian priesthood, we should hardly have surmised that they had the art of applying this subtle fluid so ingeniously. They seem, however, to have searched all nature for devices ; and to have become familiar with many of the principles upon which the most valuable of our arts and mechanics are based. The condensing air pump or compressor must have been used in charging the ivind guns of Ctesibius of Alexandria, about 120 B.C., as described by Vitruvius. The properties exhibited by a partial vacuum must have been well known from five hundred to one thousand years before the Christian Era, as illustrated in the use of the siphon and the atmospheric water- ing-pots of the early Egyptians, though the principle of the perfect vacuum is undoubtedly due to Torricelli, by his produc- tion of the mercurial vacuum, about 1643 a.d. The air-pressure bellows, in its many forms, seems to have been confined to a stated use, that of forcing a fire, from the earliest times, when a slight advance was made in air pressure to operate the devices and toys used in priestly incantations, followed by its application in the propulsion of projectiles by Ctesibius. Then its principles slumbered in its low-pressure use for more than a thousand years, when the arrow discharged under air pressure by Ctesibius finally developed into the pneumatic gun of Marin in France, which was presented to Henry IV. in 1600. A more perfect compressed-air gun was brought out by Guter at Nuremberg in 1656, which had attached to the stock, in musket form, all the appliances for charging and discharging by air compression. But little further progress was made in this line until near the middle of the nineteenth century, when compressed-air guns took a wide range of design; their most l8 COMPRESSED AIR AND ITS APPLICATIONS. useful and effective outcome being the pneumatic guns of Zalinski and others. While the mechanic arts slumbered through the dark ages in Europe, the Chinese seem to have improved the aboriginal piston blower by a more perfect action and finish, in an instru- ment styled by them the "wind-box." The water trombe, or tromp, for compressing air by a fall of water in a tube, used for blowing forges and other purposes,, was known to Heron, and was mentioned by Pliny in his. " Natural History." In improved form the tromp has held its place for two^ thousand years, and is in use at the present day in Europe and the Orient. The principle of Heron's pneumatic fountain for raising water was carried out on a large and useful scale in the pneu- matic pumping engine at the mines of Chemnitz, in Hungary,, erected by M. Hoell in 1755; there was probably first illus- trated the refrigerating power of air when expanded from great pressure. In the lower chamber of this apparatus the discharge of air and its expansion with water produced hail or pellets of ice. At first this machine required personal attention in its manipulation, but in 1796 it was made automatic. The use of compressed air for submarine work was no doubt well known in the earliest ages, being almost coeval with the dawn of commerce. Aristotle (350 B.C.) describes a kettle in which divers sup- plied themselves with fresh air under water. The legend of the descension of Alexander the Great to the bottom of the sea in a vessel called a colympia, with a glass window in it, is no doubt an allusion to the use of the diving-bell. It was em- ployed in Phoenicia in the year 320 B.C., and the use of glass was well known then. Nothing further appears on record in regard to submarine work with a bell for more than fifteen hundred years, when mention of its use in vSpain in 1538 is met with. Bacon de- HISTORICAL. 19 scribes it (1620) as a macliine used to assist persons laboring tinder water upon wrecks, affording a reservoir of air into which they could enter to take breath. From this time on for a hundred years the diving-bell was largely used in Europe in recovering wreckage and treasure ; in 171 5 Dr. Halley made the first contrivance for supplying the diving-bell with fresh air by lowering air-filled barrels and discharging the air under the bell, letting out the foul air at the top through a cock ; or of allowing of completely filling the space with air that was made unavailable heretofore by the compression of the air in the bell. Dr. Halley suggested the present system of submarine armor by using a cap or portable helmet connected with a tube leading to the surface, through which fresh air was forced to the helmet for the needs of the diver. Smeaton and Brunei, from 1779 on, improved on the use of the diving-bell, making its operation continuous by a fresh supply of compressed air through tubes from pumps. The submarine armor continued to be improved along the lines of its present form for deep-sea work, in which depths of 148 feet have been attained, involving work under an air pressure of 65 pounds per square inch for several hours. It has been claimed that a depth of 200 feet has been reached without serious results from the great pressure due to that depth. The compressed-air and vacuum pump was greatly im- proved by Otto Van Guericke about 1650, and it has been claimed as his invention. Savary increased the pressure of air for blast furnaces by the use of more substantial blowers, in the latter part of the seventeenth century. Denys Papin was the first to propose and make, in 1653, an actual trial of the transmission of power to a distance by compressed air. His early ideas being finally developed into more practicable shape, they resulted in his recommending the 20 COMPRESSED AIR AND ITS APPLICATIONS. use of water power for compressing air and forcing it to a distance for useful w^ork, thus foreshadowing the now common practice of the long transmission and distribution of air through mines for the operation of machinery. His system of an air pump driven by a water wheel, oper- ating on air and water chambers at a distance, was in the right direction, but failed in its practical operation by the elasticity of the air, which he had intended to use as a long piston in transmitting power from an air-working piston to a distant water piston. It was the fertile and mechanical brain of Papin that first con- ceived the idea of the pneumatic tube for transmitting parcels by air pressure, thus antedating by more than two hundred years our pneumatic-tube postal and package service, and thus early opening the way for future advancement in the use of com- pressed air. Experiments were made in Wales in these early years to utilize water power for compressing air and transmitting it long distances for operating blast furnaces. In 1757, Wilkinson, in England, patented a method of com- pressing air by the use of a column of water, effecting his -object by means of a series of chambers or water compressors, used one after another, so as to keep up a regular pressure ; thus, in a crude way, preceding by a hundred years the water compressor of Sommeiller at the Mont Cenis tunnel. Many vague descriptions of apparatus for the use of com- pressed air in the mechanic arts and for its compression are found in the English patents during the eighteenth century; but either their practical applications were never realized or else no record was made of their operation. The application of compressed air to practical uses and its transmission for power purposes seem to have commenced an era of advancement in the last years of the eighteenth century. Professor St. Clair, of the Edinburgh University, in 1785^ proposed attaching air bags to sunken vessels beneath the HISTORICAL. 2 1 surface of the water and inflating them by air pumps; fol- lowed by its practical use for raising vessels, for which many patents have been issued in Europe and the United States for various modifications of this device. Its most successful trials were made in 1864 in raising a steamer sunk in Lake Boden, and in raising the vessels sunk at Sebastopol during the Crimean War. From that time on many patents have been issued for vari- ous devices for raising vessels by inflating floats by air pressure, and for compressing air and its use in diving-bells and sub- marine armor. Medhurst, a Danish engineer in England, in 1799 com- pressed air to 15 atmospheres (210 pounds), stored and trans- mitted it to a motor in a mine ; he patented a pneumatic system for conveying persons and parcels in tubes in 18 10, followed by publications during a period of several years on tubular trans- mission by compressed air. There is no record of the practical working of the many schemes of this fertile genius. Compressed air for driving vehicles seems to have had its birth with the beginning of the nineteenth century in a patent to Medhurst, in England, August 2, 1800, for means for propel- ling carriages by compressed air from a reservoir. Compressed air for tramway cars appears to have received an impulse in Wright's English patent, April, 1828; he also proposed the use of iron cylinders beneath the cars, with an additional cylinder for heating the air by a small furnace, to increase its expansive force before entering the working cylin- der and to mingle steam generated by the same furnace with the hot air. The air brake seems to have first taken shape at this time in Wright's patent with an eccentric on a wheel shaft, connected w^ith a piston, which was to be operated as a brake on down- grades by pumping air into the air chambers; but it was not until 1869 that air brakes began to take a practical form under the patents of Westinghouse. 22 COMPRESSED AIR AND ITS APPLICATIONS. In 1828, Bompass, in England, patented and built a com- pressed-air locomotive. Parsey, in 1847, built and ran a vehicle in which an inter- mediate reservoir was provided for reducing and equalizing the air pressure to the cylinders. Baron von Rathlen built and ran a vehicle with compressed air in England in 1848, attaining a speed of 12 miles per hour on the best roads of that day; he also suggested an increased pressure to 750 pounds per square inch as desirable for road and locomotive power, and advised compound compression and intercooling. The earliest known appliance for making ice by the expan- sion of compressed air was invented and put into actual practice by Dr. John Gorrie, of New Orleans, La., in 1850, to whom a patent was issued in 185 1. The system of cold-room storage by the expansion of compressed air has since been greatly enlarged on the lines originated by Dr. Gorrie, and is in use in the meat and fruit transport service. Vallance again agitated the subject of tube transmission in England, in 18 18 and on, and proposed a cast-iron tube system for passengers and parcels ; followed by others with feeble ef- forts to establish the pneumatic tube system from about 1824; and again by William Mann with English patents in 1824. It was not until about 1865 that practical success was achieved by the Parcel Dispatch Company of London; since then the use of this system for parcel and postal transmission has been greatly developed in Europe and in the United States. The first compound compression of air was probably sug- gested in the patent to William Mann in 1829, for what was then called stage pumping, — i.e., the use of two or more cylin- ders with intercooling; which was then properly claimed not only to effect great economy in compressing air, but also to de- crease the machinery strain and to admit of lighter construc- tion of the compressor. In 1830 and on, Clegg and Pinkus, in England, agitated the system of a slotted tube and travelling piston with a vacuum or HISTORICAL. 23 air pressure, with connections to an outside carriage. Experi- ments were carried on through several years without success, although trials were made with short lines of slotted air tubes in England and Ireland. In 1830, Thilorier compressed gases to high pressures in stages, for which he received a medal from the French Academy. The air-plunger pump for producing fire by compressed air was a family adjunct before friction matches came into use, in the home of the writer's father, who, in 1833, employed an apparatus made by himself, consisting of a cast-iron barrel weighing several pounds, with a bore three-eighths of an inch in diameter, like a cannon without the vent. A steel piston, about eight inches long, was accurately and tightly fitted, but moved rather easily when lubricated. The end of the piston had a small cavity for receiving a piece of punk ; the handle was provided with a stop or shoulder to prevent the plunger from striking the bottom in its sudden movement. The weight of the barrel, pushed by hand, acted by its momentum to complete the final pressure of, probably, eight hundred or more pounds per square inch, with an instantaneous evolution of temperature to a red heat, which fired the punk. A quick withdrawal of the plunger and the touch of a sulphur match completed the operation of generating a fire. Following the agitation of the slotted-tube system of Clegg and Pinkus, in 1830, the subject was revived by Count Fon- tainemoreau, in 1844, and trials were made with unsatisfactory results. The parcel-tube transmission system was again brought to the surface in England about i860. A thirty-inch tube, a quarter of a mile in length, was constructed at Battersea, and afterward removed to London and used for conveying the mail between district offices. This was followed in 1864 by a larger and longer line in London. 24 COMPRESSED AIR AND ITS APPLICATIONS. The trials of Mr. A. E. Beach in New York, in 1867, with an eight-foot subway tinder Broadway for the propulsion of passenger cars by air pressure, seemed a step in the right di- rection, and failed only from apathy in financial circles. The pneumatic-tube system simply slumbered for a time, and was then developed into its most useful work; at the pres- ent time it is largely in use for interpostal and telegraphic-office connections throughout Europe and the United States. The store cash system, in its intricate detail, promptness, and ac- curacy, is a modern wonder. Compressed air for machine-driving, crane-hoisting, and other mechanical purposes was agitated in England in 1840 and on, with patents on detail plants for the transmission of com- pressed air from a central station to distant hoisting engines in warehouses and on docks. Ericsson, in 1858, compressed air by the power of caloric engines, for operating hoisting-engines in warehouses in New York, followed by a practical system for running sewing-machines in large numbers from a central station by the transmission of compressed air to small motors on the machines. Compressed air for high working pressures, generated by hydraulic pressure and the use of waterfalls, was an improve- ment on the antiquated methods by the use of the trompe. The direct pressure system was brought into use by Som- meiller at the Mont Cenis tunnel in 1872, and did good work at that time ; but as it required as much water to compress the air as was equal to the amount of free air compressed, the system was applicable only in favorable localities, and has now dropped out of use. Many patents have since been issued on direct-acting hydraulic air compressors, but the principle is not economical in practice, and we know of no compressors of this class in use at the present time. The trompe system has been greatly improved and extended for high pressure, with a large flow of water with moderate head, by making a deep pit with an air chamber at the bottom HISTORICAL. 25 and returning the water to the foot-fall as in an inverted siphon. This was first demonstrated in experiments by Mr. J. P. Fizell, of Boston, in 1877, and patented in 1878. It has been finally put in practical operation by Mr. C. H. Taylor in large instalments of hydraulic plants at Magog, near Montreal, and at Ainsworth, British Columbia. Both plants have proved a success, and the utilization of water power for compression of air and its transmission for all power purposes is thereby assured. The vertical excavated shafts may not be needed where steep slopes, or chasms, or mountain sides are available. The moving water will carry air down a slope as well as by vertical shaft, and the return pipe only follows the same line back, so that the friction due to the additional length of flow line is the only loss in effiicency. Compressed air for street railways was continually agitated by newspapers and promoters during the middle of the nine- teenth century. But little practical progress was made, much of the difficulties and obstructions being due probably to the distrust of the moneyed interest of schemes that had no practical and reliable tests and trials. In 1862 the writer made plans for a light car street-railway system with compressed-air storage under the seats and on top of the car, with the engine under the platform, so that the passenger accommodation was not interfered with. The air pressure of two hundred and fifty pounds was to be supplied from station storage tanks and a compressor on the line. The plans did not meet with financial encouragement, and proved to be premature. The horse was not yet ready to go. Another generation was needed to bring compressed-air power for rail- ways to a financial acceptance. Further progress was made about 1873 in the intercooling of the compressing air in the cylinders by water jets or sprays, in the compressors at the St. Gothard tunnel. This led to still further improvements and economics in the construction of air- 26 COMPRESSED AIR AND ITS APPLICATIONS. compressing machines ; until at the present day there seems to be nothing but change of detail in construction — that may not always result in improvement. The introduction of compressed-air-hauling locomotives in the St. Gothard tunnel was a successful turn in favor of com- pressed air for railway work, and seemed to stimulate efforts in that direction ; it was soon followed by the Mekarski and Beaumont compressed-air railway systems in Europe, with increased air pressure and better appliances for economical compression and motor use. Compressed-air locomotives for mine haulage continued to improve in constructive details, and are now largely in use in the United States. For mining pur- poses compressed-air appliances have been steadily perfected, until at the present day there seems to be little room left for greater improvement except changes in detail, if such can be really called improvement. The use of compressed-air machinery for quarrying, min- ing, and tunnelling, and the means of compressing air along economical lines, have been greatly extended by the inventive genius of Burleigh, Ingersoll, Sergeant, Rand, Clayton, and others, who have contributed to and promoted the economy of practical operation in rock-boring machinery that has so greatly aided in excavating the vast system of railway tunnels of the United States, and in sinking and drifting in the mines of all countries during the past quarter of a century. Every implement required in the generation of compressed- air power and its uses has overflowed its earlier and narrow field of work, and is now encompassing a wide area of useful- ness in our workshops, factories, and in hundreds of industrial operations: transportation, railway appliances, refrigeration — even unto the painting of buildings and structural work, and the dusting of furniture, carpets, and clothing. The later development and actual application of compressed air at extremely high pressures, and its economical use by reheating, derived from the persistent efforts of Mekarski, HISTORICAL. 27 Beaumont, and others in Europe, and of Judson, Hoadley, Knight, and Hardie in the United States, have brought the use of compressed air to a new condition of application, and a high- pressure storage of 2,500 or more pounds per square inch in a condensed space of from 170 to 180 volumes in one volume. This allows for sufficient storage volume within the limit of passenger-car and vehicle capacity for runs of reasonable distances. The precise limit of the compressibility of air at ordinary temperatures is as yet an unknown quantity. It has been com- pressed to 14,000 pounds per square inch in experiments for blasting rock; and it has been asserted, and there seems to be no reason to doubt, that any pressure may be obtained within the limit of safety in the strength of metals to hold the pressure. TJie assertion has been made by experimenters with high air pressures that 20,000 or more pounds per square inch may be made available for special purposes ; this is far below the explosive power of gunpowder. The blasting effect of air at high pressure in coal mines was noted in a series of trials at Denton and Wigan, England, in 1877-79. During these trials a pressure of 14,200 pounds per square inch was attained by the comparatively crude methods of those days. As compared with powder, the trials were successful in the saving of time and in the health and safety of the men ; but the cost of production exceeded that of explosives, and the scheme was abandoned. ^ The experiments in high air pressures conducted by Mr. Perkins, a noted engineer, in England, and detailed in a paper read to the Royal Society, June 15, 1826, are most interesting, as demonstrating the liquefaction of air at ordinary temperature. Mr. Perkins used a cast-steel pump, tested to 2,000 atmos- pheres, nearly 30,000 pounds per square inch, with water. Using the same pump for air, he observed the then curious 28 COMPRESSED AIR AND ITS APPLICATIONS. phenomena that induced him to carry the compression of air to the highest limit possible. At 500 atmospheres, nearly 7,500 pounds, the air began to disappear, apparently by partial liquefaction ; at 800 atmos- pheres, still further liquefaction was observed; at 1,000 atmos- pheres, 14,700 pounds, small globules of liquid air formed in the tube; and at 1,200 atmospheres, 17,640 pounds per square inch, a beautiful transparent liquid was seen in the glass compression tube. Few attempts were made to liquefy air for many years suc- ceeding Perkins' experiments, until about 1877, when Raoul Pictet, Cailletet, Dewar, Olzewski, and others followed in the line of producing liquid air by the cold or low-temperature process and moderate-compression system. Michael Faraday had been experimenting on the liquefac- tion of air and other gases since 1823 with indifferent results. More recently Professor Linde, in Germany, has by improved and larger appliances liquefied air in large quantities. Tripler and others in the United States have made liquid air a commercial commodity. Its practicability as a motive power has been doubtingly questioned, and even ridiculed ; but the fact is in evidence that it has the qualifications of a power mover, and can be controlled for any required pressure. Its practicability and economy are now being tested ; as a refrigerant, its power is amazing. The number of United States patents for compressed-air devices and appliances has gradually increased during the past century, and is now upward of four thousand. Chapter II, THE PHYSICAL PROPERTIES OF AIR. Air as it exists at and near the surface of the earth is a mechanical compound or mixture of several gases, principally nitrogen, filling 79 parts by volume, or 'jj parts by weight, and oxygen, approximately 21 parts by volume, or 23 parts by weight. The relative volumes of nitrogen vary to an amount of about five per cent in different localities. In air expelled from water by heating, Bunsen found 34.9 parts by volume of oxygen and 65. i parts by volume of nitrogen. This change, made by contact with water, in the constituent volumes of air may be partly accounted for by the absorption of the carbonic acid gas and the formation of ammonia from the nitrogen of the air and hydrogen from the water, which would liberate oxygen. This singular change in the constituents of air, when absorbed by water, may have an important bearing upon the existence of marine life that we have not yet seen discussed. A minute percentage of from .002 to .005 of carbonic acid gas. a lesser amount of ammonia, and the newly discovered argon, amounting to about one per cent, in volume, are always present in air. The vapor of water is ever present in the atmosphere at seldom less than 50 per cent of saturation, at which point it holds .00044 of a pound of water per cubic foot of air at 62° F. ; and at the point of saturation and temperature of 62° F. it holds .00088 of a pound per cubic foot of air. The expression of "dry air," used by our air-compressor friends, is only relative, and air can only be considered dry when the amount of moisture is at less than 50 per cent of saturation for any given temperature ; the amount of moisture actually varies with the temperature to three times less at 32° F. to three times more than the above figures at 92° F. 28 COMPRESSED AIR AND ITS APPLICATIONS. phenomena that induced him to carry the compression of air to the highest limit possible. At 500 atmospheres, nearly 7,500 pounds, the air began to disappear, apparently by partial liquefaction ; at 800 atmos- pheres, still further liquefaction was observed; at 1,000 atmos- pheres, 14,700 pounds, small globules of liquid air formed in the tube; and at 1,200 atmospheres, 17,640 pounds per square inch, a beautiful transparent liquid was seen in the glass compression tube. Few attempts were made to liquefy air for many years suc- ceeding Perkins' experiments, until about 1877, when Raoul Pictet, Cailletet, Dewar, Olzewski, and others followed in the line of producing liquid air by the cold or low-temperature process and moderate-compression system. Michael Faraday had been experimenting on the liquefac- tion of air and other gases since 1823 with indifferent results. More recently Professor Linde, in Germany, has by improved and larger appliances liquefied air in large quantities. Tripler and others in the United States have made liquid air a commercial commodity. Its practicability as a motive power has been doubtingly questioned, and even ridiculed ; but the fact is in evidence that it has the qualifications of a power mover, and can be controlled for any required pressure. Its practicability and economy are now being tested ; as a refrigerant, its power is amazing. The number of United States patents for compressed-air devices and appliances has gradually increased during the past century, and is now upward of four thousand. Chapter II. THE PHYSICAL PROPERTIES OF AIR. Air as it exists at and near the surface of the earth is a mechanical compound or mixture of several gases, principally nitrogen, filling 79 parts by volume, or jj parts by weight, and oxygen, approximately 21 parts by volume, or 23 parts by weight. The relative volumes of nitrogen vary to an amount of about five per cent in different localities. In air expelled from water by heating, Bunsen found 34.9 parts by volume of oxygen and 65. i parts by volume of nitrogen. This change, made by contact with water, in the constituent volumes of air may be partly accounted for by the absorption of the carbonic acid gas and the formation of ammonia from the nitrogen of the air and hydrogen from the water, which would liberate oxygen. This singular change in the constituents of air, when absorbed by water, may have an important bearing upon the existence of marine life that we have not yet seen discussed. A minute percentage of from .002 to .005 of carbonic acid gas. a lesser amount of ammonia, and the newly discovered argon, amounting to about one per cent, in volume, are always present in air. The vapor of water is ever present in the atmosphere at seldom less than 50 per cent of saturation, at which point it holds .00044 of a pound of water per cubic foot of air at 62° F. ; and at the point of saturation and temperature of 62° F. it holds .00088 of a pound per cubic foot of air. The expression of "dry air," used by our air-compressor friends, is only relative, and air can only be considered dry when the amount of moisture is at less than 50 per cent of saturation for any given temperature; the amount of moisture actually varies with the temperature to three times less at 32° F. to three times more than the above figures at 92° F. 32 COMPRESSED AIR AND ITS APPLICATIONS. Air is absorbed by water in a decreasing ratio from 32° F. upward to a temperature at which vapor becomes visible and at atmospheric temperature. Increased absorption of air by water takes place under increasing pressure; hence, the frequent loss of air in the air chambers of pumping-machines and water rams. TABLE I. — Comparative Volume of Air Absorbed by Water at Various Temperatures, in Volumes. 32° F 0.02471 41 02179 50 01953 59 01795 68° F 0.01704 77 01632 86 . 01556 To the loss of air in free running water at the higher tem- peratures in the table is probably due the insipidity of such water as compared with its taste between the temperatures of 32° and 41° F. The weight of absolutely dry air at the sea level in middle latitudes and mean barometric pressure of 29.92 inches and at 32° F., is .0,80728 pounds per cubic foot; at 62° F. it weighs .0761 pounds per cubic foot, and is 819.5 times lighter than water, which weighs 62.355 pounds per cubic foot at the same temperature, viz., 62° F. Air at the barometric pressure of 29.92 inches, 14.7 pounds per square inch, or 2166.8 pounds per square foot, and at the temperature of 62° F., requires 13.141 cubic feet to equal i pound avoirdupois ; and in ordinary computation these figures are used for the normal conditions of the atmosphere at sea level in mid-latitudes. If its whole volume were of equal density with the above pressure (14.7) at sea level, its limit of height would be -VVI'"r» equal to 27,816 feet, a quantity used in computing for atmos- pheric head (h) in the formulas for the flow of air through orifices at a mean temperature of 62° F. The height of the atmosphere appears to have no determinate limit, but it gradually fades away in density and pressure to its confines with cerplanetary space. At about forty miles the THE PHYSICAL PROPERTIES OF AIR. 33 refractive effect of twilight ceases; above that elevation the air is either too rare or too pure from foreign particles to send us any perceptible reflection or illumination. There is abundant evidence, however, from the phenomena of meteors that the atmosphere extends to a height of one hundred miles at least, and it cannot be asserted positively that it has any well-defined upper limit. By virtue of the expansive force of the air, it might be supposed that the air in the upper atmosphere would expand indefinitely into the planetary space. But there are opposing forces that seem to limit its expansion. In proportion as the air expands in the upper regions of the atmosphere its expan- sive force is weakened and decreased by loss of heat, which partially counteracts its expansion, and with gravity probably holds its limit near the zone of absolute zero of temperature. Below the level of the sea, as in the valley of the Dead Sea and in the shafts and adits of deep mines, the density of the atmosphere increases in the same ratio as above the sea level for equal temperatures and humidity. Such depths are indi- cated by the barometer under the same conditions as for the upper atmosphere. The atmosphere obeys the law of compression and expansion when kept at a constant temperature, as found by Boyle and Mariotte, called Boyle's law, or the first law of dynamics. By this law the density of air and the atmosphere under compres- sion, whether from the gravity of its own weight or by arti- ficial compression, is directly proportional to the pressure to which it is subjected, when its temperature is constant or at the same temperature throughout the change of volume. It follows that when the height above the sea level increases by equal intervals and for equal temperatures the density of the air decreases in a geometrical ratio: thus, a cubic foot of air at sea level will become two cubic feet at about 18,000 feet above the sea, and four cubic feet at about 36,000 feet. This condition of tenuity of the atmosphere at great he*i .ts is shown in 3 34 COMPRESSED AIR AND ITS APPLICATIONS. the scanty vegetation, and the difficulty of sustaining life in the attempts to climb to the dizzy altitudes of our highest mountains. In the process of compressing air under the ordinary con- ditions of the atmosphere, it becomes heated by compression; and on cooling in the compressed state becomes saturated by the narrowing limits of the moisture or water vapor held in the free air ; and on further cooling the excess of moisture is set free as water in the reservoirs or pipes containing the compressed air. For convenience of reference in regard to the relations of air and its contained moisture, the following table shows these conditions for differences of io° F. from zero to the boiling- point of water : Table II. Column 2 gives the comparative volume of free air at different temperatures from its volume of i. at 32° F. Column 3. — The weight of one cubic foot of absolutely dry air at the temperatures in the first column. Column 4. — The elastic force of the vapor of water alone in inches of mercury at the temperatures in the first column. Column 5. — The elastic force of the air alone in a saturated mixture of air and vapor in inches of mercury. Its values are obtained by subtracting the elastic force in column 4 from the standard barometric pressure at sea level; viz., 29.92 — column 4 = column 5. Column 6. — Represents the weight of the air alone in a saturated mixture of air and vapor; it is obtained by the product of the weight of a cube foot of dry air in column 3 and the elastic force of air alone in column 5 , divided by the stand- col ^ X col K ard barometric pressure of 20.021 : — — — = col. 6. ^ 29.921 Column 7. — Is the weight in decimals of a pound of vapor contained in one cubic foot of saturated air at temperatures from 0° F. to 212° F., and is obtained by dividing the product of column 3 and column 4 by the standard barometric pressure at sea level (29.921), and multiplying the quotient b)^ the relative THE PHYSICAL PROPERTIES OF AIR 35 M O O O0>J 0<-n 4^ U5 to 1-1 O O OO^J C><-n 4^ (^ to m Mtototototototototototoioiotototototototoo Oif^L^LOtOtOJOtOtOMMMMnOOOOOOOO O-li. lO O CO c>4^ to O CO <^4^ lo O CO 0^4~ »0 O go c>Oi ■vj-j O^C>a\t^Ln4^^4i'OJUJ to 10 M m m O O O. Owt OOOOOOOOCOOOOOOOOOOOOO -iio<-o4-0-JOOOCK)<-^4-O^OOtO-P:.0 CO CO oovC C M tO-f-^J OOi--J M Oi-H>^4^ tO^^ 8^ •^ o>-(- U) to to O -ti GOO ^j c o 1-1 — J o^a ot^O^Jui^jitOMMOO to t^ to Oui O Oi CM-n to c>i LO O O Goa\ oo O oo m ^j ^ ti C GO C GCO C<-ntOMi-iOMtO<-nO CO ^J M 00 4i. 4- Temperature, Fahren- heit. Volume of drj^ air at temperatures in first column. Weight of one cubic foot drj^ at temperature in first column. Pounds. Elastic force of vapor alone. Inches of mercury. O -ti. O O M GOO ^1 M LO M OO^ CO M LO Ul O^J CO GO CO , O^O C^OlOOLn OOO C»tO lOLO OvLO un 4S. O 4- --J O M LO hi LO to M CwO O O Ln O O O^Ln LO 4^ O LO O --J OOOOCOOOOOCCOOOOOOOOOO O H-c to lOL04i.4i>LnLnLn OO^ 0^ ^ »J^^-4- -^4- O^ ^^ tO C>tO CO O^ 4^ LO to i-i O t04-4-L*J CO-H i-i^jUi4-4-^0<-n OtO Cot04-i O OLO^J O Ln to C^ to LTi OLO O to O— J 0^Ji-ii-<^J04-t00O OCOCOCOOCCOOOOOOOOOOOO LO^^+-LnLnLn O^O^OC^O^J^J-J^J^I^J GOCOOOC/3 O^MUiO tOLH COCLO!ji^J CWC tOLOLn^j OoO t04- O^ C04- OLO C^~J4- CC C C O CO^J tOOCn to CO(J\LO mLO t04_4-LO cc ^ I-I..JL04-4-0 M C^to aDt04-- O OLo^j Olh to C^lOLn OLOO to O^J^J^J i-i M^j 04-^ to OO to HH tJ>Coto-J4-LotO'-Hi-iCOOCCCCCOOOOO i-OtOi-iO>-itOOcHCO 04- LOtOr-it-iCCOOCC ;::.tO C>LOLO-^4^ i-i^j-> COLnLO lO m O <-^L0 4^ CLO i-< C^^-J'^ CO!-n4- COC>CO^J i-i 0^a4-LnO ft O LO O C«LO ux O i-i4-Lo-^ Om OOO MOcncn to w M to 4- 0^ O H-i hi t0LO4-Ln COtO^J C>04-0 M to LO 4- O OO M ui I-I p JO O 4- to C«W P^ P" P OLO CO^ M IH4- >-i 4^ OO O-fc-LOLH'^ 1-1 M C«4- M M O O^i-i O OLHLn ccOLaO CoCLn4-O^J COi-iLOLn4- \V eight of the air in pounds. Weight of the vapor in pounds. Total weight. Pounds. Weight of vapor in one pound of saturated air. Weight of dry air for saturation with one pound of vapor. to LO -f- ^] to M M 1-1 t0LO4- OC»DMai to too C^ O i-iLnOLnL04- C i-iLOOLn cOLnOLn C»>-i.t-L04-4- COLTLn too C to 'y^ ^OOOlOLnLoCOCOOCCCOCOCCCC Cubic feet of vapor in one pound of water at elastic force in column four. :« :^ m > r/2 > H U) r; w ?3 > > r H w H < K > O ■^ o > to ^i M o 1— 1 ?3 y o 5i m w H C/5 ffi w ►< w r W > > H 36 COMPRESSED AIR AND ITS APPLICATIONS. weight of pure vapor with air, which is found to be .623 air col. 3 X col. 4 VIZ., X .623 = col. 7. 29.92 I Column 8. — Equals col. 6 + col. 7 = the weight of one cubic foot of saturated air at the temperatures in column i . Column 9. — Shows the weight of the vapor of water in one pound of a saturated mixture of air and vapor at the tempera- tures in column i . It is obtained by multiplying the weight of the vapor of one cubic foot in column 7, by the volume of one pound of air at the corresponding temperature, as found in column 2, table XIV., or by dividing col. 7 by col. 6: ^^ ' ^ = col. 9. col. 6 Also, — -^— = col. 10, which is the weight of dry air required col. 7 to become saturated by one pound of vapor at the temperatures in column i. Column II. — Represents the volume of vapor in cubic feet from one pound of water at the elastic force in inches of mercury in column 4 ; it is obtained by ^ = col. 1 1 , or '- = col. 1 1 . col. 7 col. 6 In Table III. is shown the amount of moisture in saturated air at pressures below that of normal atmospheric pressure, from 14.7 to the zero of absolute pressure, in troy grains per cubic foot at a temperature of 60° F. It shows at a glance the weight of the moisture in saturated air by the reduction of pressure to a vacuum. TABLE III. — Absolute Pressure Height of Barometer and Moisture in Saturated Air at 60' F. Average pressure to square inch. Barometer, inches. Troy g-rains, per cubic foot. Average pressure to square inch. Barometer, inches. Troy grains; per cubic foot. 14.7 29.922 5.87 6.0 12.213 2.39 13 26.461 5.19 5 10.177 1.99 • 12 24.425 4-79 . 4 8.142 1.59 II 22.390 4-39 3 6.106 1. 19 10 - 20.354 3-99 2 4.071 •79 9 18.319 5-59 I 2.035 •39 8 16.284 3-14 .0 7 14.248 2.79 THE PHYSICAL PROPERTIES OF AIR. 37 In Table IV. is shown the great increase in the amount of moisture held in saturated air in its rise of temperature from 32° to 94° F. The weight is given in troy grains to facilitate computation. TABLE IV. — Weight of Vapor in One Cubic Foot of Air When Satu- rated BETWEEN Temperatures of 32" F. and 94' F. 7,000 Troy Grains = I Pound Avoirdupois. Temperature of air, Fahrenheit. Weight, Troy grains. Temperature of air, Fahrenheit. Weight, Troy grains. Temperature of air, Fahrenheit. Weight, Troy grains. 32° 2.37 56° 5.1S 76° 9.60 35 2.63 I 58 5-51 7S 10.19 38 2.89 60 5.87 80 10. 8 1 41 3.19 62 6.25 82 11.47 44 3-52 64 6.65 84 12.17 46 3.76 66 7.08 86 12.91 48 4.0T 68 7-53 88 13.68 50 4.28 70 8.00 90 14.50 52 4.56 72 8.50 92 15.33 54 4.86 74 9.04 94 16.22 For indicating the atmospheric pressure, the mercurial barometer of standard make is the only safe instrument, but Fig, I.— aneroid barometer. for transportation and reconnoissance the aneroid is easily carried and is fairly reliable. Its disked and corrugated vacuum chamber is attached to the index hand by levers through a toothed sector and held in position by a spring for correcting adjustment. The aneroids for mining purposes are provided with a special scale to indicate pressures from 2,000 or more feet below sea level to 5,000 or more feet above, and are also provided with a movable vernier scale for levelling. 38 COMPRESSED AIR AND ITS APPLICATIONS. TABLE V. — Height of Barometer, Gauge Pressure, Boiling Temperature OF Water, and Approximate Height in Feet Above the Level of the Sea, Subject to Correction of Barometer for Sea Level. Mean Tem- perature OF Air, 6o' F. II Gauge pressure, absolute pounds. :S e5> ^ ' & - . u? H h ^ ao O.S, 32' F. .ooogi2 .00152 .002128 .004256 .008816 .020976 .045296 42 .001320 .00220 .003080 .006160 .012760 .030360 .065560 52 .001881 .003135 .004389 .008778 .018188 .043263 .093423 62 .002643 .004405 .006167 .012334 •025549 .060789 .131269 72 .003663 .006105 .008547 .017094 .035309 .084249 .181929 82 .005001 .008335 .011669 .023338 .048343 .115023 .248383 92 .006750 .011250 .015750 .031500 .065250 .155250 •335250 The approximate percentage of water vapor in free air may be applied to the tabular figures, for the approximate weight of condensation for any hygrometric condition of the atmos- phere for intervals of 10 degrees from 32° to 92° F. Barometer 29.92 inches. For example : 500 cubic feet per minute at atmospheric tem- perature of 67° F., compressed to 75 pounds per square inch. Free air at 75 per cent, of saturation, which is about the mean condition of the atmosphere at or near sea level. Omitting the small increase in the ratio of saturation for the rise in tempera- ture, the mean between 62° and 72° in column 3 will be found to be .00525 X .75 for the percentage of saturation = .0039375 X 500 cubic feet = 1.968 pounds of water condensed per minute. For any other pressure than stated in Table VI., use the proportional difference between the stated amounts in the columns next to the required pressure for the approximate amount of condensation ; also the rule as stated for any pressure. Chapter III. AIR IN MOTION AND ITS FORCE. The power of air in the force of the wind was probably the earliest of the forces of nature captured by mankind and utilized in moving the first sail on the sea, and by its progressive use has contributed its vast power to extend the civilizing influence of commerce to every part of the world. Nor is its power confined to the gentle winds that waft the sails or turn the windmills; its terrors in the storm and the tornado are in con- stant evidence. In our every-day uses the power of air is what we make it : we compress it, we bottle it up under vast pressures, in which its powxr is a potential element ready for work at our bidding. The force of air in motion, the wind, was for ages the dominant power, and windmills dotted the land in all civilized countries. There was a time when the natural forces of wind and w^ater were the only ones at the command of man for industrial purposes, and when the motors driven by these forces monopolized all industrial pursuits which man did not accomplish by his own physical exertion. It is still largely in use, and is probably the most economical power available within its limited sphere of action ; it is obtainable in all parts of the world ; the wind blows over every country. VELOCITY AND PRESSURE OF THE WIND. Observations on the velocity and pressure of the wind have been made under varying conditions as high as 159 feet per second, with a pressure of 57.75 pounds per square foot, from which it was found that the resistance to air in motion varied as the square of the velocity nearly, on surfaces with planes at right angles to the direction of the wind. 44 COMPRESSED AIR AND ITS APPLICATIONS. For inclined surfaces the resistance was found to be 1.84th power of the sine X the cosine of the angle. The pressure of the wind varies slightly for given velocities with its density and temperature ; so that with a high baro- metric pressure and low temperature, say for above 30 inches, the formula .005 X area X square of the velocity in miles per hour may be used for the pressure per square foot, or .0023 X area X square of the velocity in feet per second == pressure in pounds per square foot. For mean barometric pressure and temperature of 35° F., .005 X the square of the velocity in miles per hour is in use, and from which the wind pressures in the following table, Table VII., have been computed. Also /v/200 P = V., in which P = pressure in pounds per square foot, and V = velocity in miles per hour. TABLE VII. — Velocity and Pressure of the Wind. At a Barometric Pressure of 29.921 and Temperature of 32° F. Velocity. J. a w 3 (U I 88 1.47 0.005 2 176 2.93 .020 3 264 4.40 .045 4 352 5.87 .081 5 440 7.33 .126 6 528 8.80 .181 7 616 10.27 .247 8 704 11.73 .323 9 792 13.20 .408 10 880 14.67 .505 II 968 16.13 .610 12 1,056 17.60 .726 13 1,144 19.07 .852 14 1,296 20.53 .988 15 1,320 22.00 1. 135 Observed character of the wind. Barely observed. Just perceptible. Very light. Light breeze. Fair breeze. Very fair breeze. Fresh breeze. Strong breeze. Stiff breeze. Velocity. lf4 OJ-d m ^ ir' ^a Oi w ^ ^^ ^ a J > t, OJ tl X 0) a ^ D Td a solute Zero Fig. 42.— isothermal diagram. was found that the product of volume and pressure at atmos- pheric pressure 14.7 (V„, ?„), divided by the product of volume and pressure at a higher pressure (Vp PJ, resulted in a slightly increased volume, which was due to the difference in pressure at constant temperature. This amount was very small, and increasing to but .0063 of the volume at 13 atmospheres, so that for all ordinary computations Boyle and Mariotte 's law represents the practical requirements of isothermal compression and expansion. According to this law, the product of the volume (V) and pressure (P) of air or a gas is always a constant quantity at the same temperature — that is to say, if you reduce ISOTHERMAL COMPRESSION AND EXPANSION OF AIR. 11/ a given volume of air to half its bulk by external pressure, without change of temperature, then the pressure will be doubled, and by inverting the operation and expanding a given volume to twice its bulk, by external work, without change of temperature, the pressure will be reduced one-half. A graphic diagram of the pressure curve, due to isothermal compression, may be readily obtained from the algebraic ex- pression of Boyle's law of the product of the pressure and volume. Then P V = Constant. Let P = the initial pressure of one atmosphere = 14.7 pounds per square inch, and P^, P^, P3, P4, the vertical ordi- nates of the diagram (Fig. 42) representing the fractional parts of compression, or the position of a piston at different points in its traverse of the cylinder, which = i. Let P O represent a vertical space equal to one atmosphere (14.7), and each of the five spaces above equal to P O, and number them i, 2, 3, 4, 5. 6 atmospheres. Then the areas contained in the rectangles P, i — Pj, 2 — P^, 3 — P3, 4— P4, 5— P5, 6, will be equal to one another, and a curve meeting the points of intersection of the vertical and horizontal ordinates is that of a hyperbola, one of the properties of which is, that the area of the rectangle contained by the horizontal and vertical ordi- nates from their points of intersection are the same, or equal in area. Then for any value of the volume V as at a half-stroke of the piston, the pressure P is represented by an inversion of the fraction of the stroke f, and for two-thirds of a stroke the in- version of the reciprocal of the fraction, or -f-, represents the pressure in atmospheres from the absolute zero of pressure, which for gauge pressure requires the atmospheric pressure (14.7) to be deducted. Hence, the inverted reciprocal of any fraction of the travel of the piston in isothermal compression indicates the absolute pressure. Then for obtaining the proportional part of the stroke of a piston from the terminal, for any desired gauge pressure, divide Il8 COMPRESSED AIR AND ITS APPLICATIONS. the absolute or atmospheric pressure (14.7) by the absolute p pressure, plus the gauge pressure, - — - = D, the distance of P+G the piston from the terminal. For example: at 75 pounds of gauge pressure, isothermally, the piston would be at ^^^ — — .1638 of its stroke from the 14.7 + 75 terminal, and this amount will also represent the volume of delivery in parts of the whole stroke, neglecting the clearance space. In this manner the values in column 5 in Table XVII. were computed, which also shows the relative volumes of com- pressed air to free air for any pressure from i to 3,000 pounds at the normal temperature of 60° F. In column 3 of Table XVII. is shown the volume of free air to one volume of compressed air at the gauge pressures in column I, and is computed by dividing 100 by column 7 in Table XVI., or by dividing i by column 5 in Table XVI. In column 7, Table XVIL, is shown the mean isothermal pressure per full piston stroke, neglecting the clearance, which of itself will slightly lessen the mean pressure. This was computed by the formula p X — p — — P = mean pressure, in which p = absolute pressure, oj the acquired gauge pressure + normal pressure (14.7). R = the ratio of the absolute pressure divided by the normal pressure, and H the hyperbolic logarithm of the ratio R : P = the normal pressure (14-7). Then, for example, the mean pressure for isothermal com- pression to 100 pounds gauge pressure will be 1 14.7 X ^ +^-^545 7.8027 — 14.7 = 30.193. Ratio R =zi-iliZ.=r 7.8027, the logarithm of 14.7 which will be found in a table of hyperbolic logarithms, or the common logarithm multiplied by 2.302585. Chapter VIII. THERMODYNAMICS. Heat for a long time was supposed to be a special sub- stance more or less contained in air, the gases, and other sub- stances, which could be taken up or intensified by compression or squeezed out of a body, as air or gas, and the tempera- ture of a body was thought to depend upon the amount of the heat substance present in it. The phenomenon appeared ra- tional, but later investigations pointed to the vibratory molec- ular theory as being the correct solution of the mystery. The fact that heat did not increase the weight of bodies was a stumbling-block, and many ingenious theories were adduced to get over the objectionable features of the early theories, yet none proved satisfactory. The relation of heat to and its effect upon the properties of air and its constituents is undoubtedly no longer a generic hypothesis, and whether it be molecular vibration or some other form of energy, it is a fact in regard to its influence and power for changing the condition and con- stitution of matter. Then heat is a form of energy, free from ponderability and possessing the power of entrance into all substances, and by its action it produces work through the expansion of the substance in which it acts, by virtue of such expansion and the pressure and motion induced thereby. The accepted law in regard to the expansion and contraction of air and other gases by changes in temperature, or their condition in relation to the absorption and elimination of heat, was formulated by Gay Lussac in France, and Charles in England. It is called Gay Lussac' s Law, or the second law of perfect gases, it being understood that a perfect gas is a condition in which the increments of expansion and contraction are exactly 122 COMPRESSED AIR AND ITS APPLICATIONS. equal throughout the whole range of operation for both volume and temperature. This is not strictly true with any of the so-called permanent gases, for it is now found that all gases are only the vapors of liquids, having a vastly lower tempera- ture degree of liquefaction and refrigeration than water. With air the law is so nearly true that for all engineering purposes it is accepted in ordinary computation. Without delving into the relation of heat to other bodies than air and its constituents, we need only formulate the rela- tion of heat to the expansion and contraction of air as composed of its constituents, nitrogen, oxygen, argon, carbon dioxid, and their contained vapor of water. Heat becomes a means of compression with air when its volume is kept at a constant measure ; and heat is made mani- fest by increase of temperature when a measured volume of air is reduced by external pressure. The terms of both conditions are of equal value : the heat of compression and the cold of expansion are positive and negative equivalents from any initial temperature. The pressure of air or any of its component gases is exerted in direct proportion to its variation in density, and both pressure and density vary inversely as the volume, supposing the temperature to be kept constant. At constant volume the density varies as the pressure and also varies as the absolute temperature. Heat as a mechanical quantity has a measure, which is gauged by its effect in raising one pound of water at its maxi- mum density, through one degree of temperature by the Fahrenheit scale. It is called the British thermal tuiit to dis- tinguish it from the French calorie, which is the quantity of heat required to raise i kilogramme of water at its maximum density, through one degree Centigrade. Heat and mechanical energy are mutually convertible, and are measured in foot-pounds of power per heat unit, and this relation is termed the First Law of Thermodynamics . The exact THERMODYNAMICS. 123 value of its measurement from experiments of Dr. Joule, in England, and of Professor Rowland, in the United States, va- ries slightly at various temperatures, and as measured by the air or mercurial thermometer, the extremes of which are from 772 to 784 foot-pounds per British thermal unit. The number 778 is probably nearly correct, and will be used in this work. This value is sanctioned by good authorit}^ and, although not Dr. Joule's figures, it is termed /ou/e' s equivalent and designated as a mathematical factor by the letter J. SPECIFIC HEAT OF AIR. The specific heat of air at constant pressure varies very slightly with the variation of the air temperature ranges in which the experimental data were obtained. The assignment of the average amount of heat required to raise one pound of air through one degree of temperature was found by Regnault to be 0.2375 of a thermal unit, within the range of temperatures in practical use, from 32°to328°F. This is accepted as the specific heat of air at constant pressure (cp) during which the volume was enlarged during the absorp- tion of heat. The specific heat of air at constant volume has not been found accurately by direct experiment, but has been deduced from the work produced by the expansion of a given volume by the air value of one thermal unit (.2375) at constant pressure. This was found by Joule to be equal to .0686 of a thermal unit, and .2375 — .0686= .1689, the accepted value of the specific heat of air at constant volume (cv) . Then using the mechanical equivalent for one thermal unit as a basis (778), the mechanical equivalent for air will be in proportion to its specific heat; then 778 X .2375 = 184.77, the mechanical equivalent of one pound of air at constant pressure (Mcp) and 778 x .1689= 131. 6, the mechanical equivalent of one pound of air at constant volume (Mcv). 124 COMPRESSED AIR AND ITS APPLICATIONS. The weight of one cubic foot of dry air at sea level, barom- eter 29.921 and 32° F., is 0.080728 lb., and 2.387 .080728 cubic feet in one pound of air at 32° F. Then the total pressure of the air at sea level per square foot (PJ 21 16.2, multiplied by the volume of i lb. (vj 12.387 c. ft., and divided by the absolute temperature from 32° F., 492.66, equals the difference in the specific heats of air in foot-pounds at con- . . . :\ X. . . 1 • 2II6.2 X 12.^87 st ant pressure and at constant volume^ v\z. , ^^—^ = 5 3 • 1 7- 492.66 Then, as above stated, the mechanical equivalent of one thermal' unit per pound of air at constant pressure (Mcp) = 184.77 ^t. lbs. and at constant volume (Mcv) = 131 .60 " Difference Mcp — Mpv = (D) r= 53.17 " 53.17 as a ratio will be noted and used in some of the formulas further on. The specific heat of air has been found by experiments of Professor Linde not only to increase by its temperature den- sity, but also to increase by density from compression. He has computed an interesting table of these values, which we here reproduce : TABLE XIV.— Specific Heat of Air at Various Temperatures and Pressures. Temperature, Fahrenheit. Pressure in Atmospheres and Pounps. 14.7'lbs. 10 147 lbs. 20 294 lbs. 40 588 lbs. 70 1029 lbs. 100 1470 lbs. 212^^ 32 -58 -148 -238 -274 .2372 .2375 .2380 .2389 .2424 .2467 .2389 .2419 .2455 .2585 •3105 .4147 ,2408 .2465 .2572 .2844 .5048 .2446 .2512 .2785 .3697 .2512 .2773 •3319 .3461 .2583 .2986 .4124 It is observed by inspection of the table that the specific heat of air at constant temperature increases with the pressure, at an increasing ratio at ordinary temperatures, and is over 25 per cent at 32° from i to 100 atmospheres, the specific heat at THERMODYNAMICS. 125 32°, .2375, being the term in use for air computations. It also increases largely with its density from increase of pressure with decrease of temperature, as well as with decrease of tempera- ture at constant pressure. ABSOLUTE TEMPERATURE AND ITS ZERO. The recent experiments of scientists, and especially those who have been operating in the liquefaction of air and other gases, seem to have thrown some doubt upon what has hereto- fore been conceded as absolute zero, and the fact of an absolute zero has been lately ridiculed and stated to be a " thermody- namic heresy," and that the beautiful diagrams drawn from its equations or formulas are misleading. We take no stock in flimsy denials based on no better foun- dation than mental doubt. The operations of computation from the adopted facts and formulas work well within the scope of practical engineering, and it is safe to follow them until something better is found that is based upon an equally good foundation; So that it may be taken for granted that the zero of the scale of temperature by which the various computations in Aerody- namics are made is the lower terminal in the heat scale at which no further division can be made and no further expansion of air or gas can be obtained. It is the equivalent of absolute cold and of absolute vacuum. The lowest temperature that has as yet been reached experi- mentally is that of frozen liquid air at a temperature of — 404° F. or only 56° above the computed absolute zero. In order to obtain the starting-point of the absolute scale, a backward process was made, based upon the expansion of air through a measured range of temperature between two fixed points that are well known and reliable in thermometric work. Regnault found that if a volume of air be kept constant at various initial pressures of from 2.12 pounds absolute to 70.7 126 COMPRESSED AIR AND ITS APPLICATIONS. pounds absolute, the volume when heated from 32 F. to 212° F. expanded at the lowest initial pressure to 1.36482 and at the highest pressure to i. 37091, a difference of .00609, which was attributed as due to some peculiar property of an imperfect , gas in its variable expansion under different pressures. It may have been from the in- fluence of moisture or the vapor of water so difficult to eliminate from air experiments, and here comes the basis of the so-called "thermodynamic heresies." At atmospheric pressure, however, the expansion from one volume was found to be 1.3665 intermediate between the other deter- minations, and this rate was adopted for ob- taining the ratio of expansion and contraction per degree from the freezing-point of water (32° F.) and its boiling-point (212° F.). These three ratios seem to indicate a curve in the expansion line above and the contrac- tion line below the trial temperatures, which might extend the absolute zero far below the limit as com^puted from the mean ratio ; but as this has not been fully shown experi- mentally, the adopted ratio seems to answer all practical. purposes within the ordinary limits of engineering work. By dividing the ratio of expansion by the number of degrees over which it extended, the ratio for each degree was obtained, ■i^ 450(3 Ah. Zero Fig. 43.— scale of ab solute zero. VIZ. •3665 180° .00203611 = the expansion of air by volume for 1° rise in temperature; therefore I. 491.13, which .0020361 1 represents the number of degrees equivalent to the volume (i) from which the departure for expansion from absolute zero was started ; it represents the number of degrees below the freezing- THERMODYNAMICS. 12/ point (32° F.) at which air ceases to be divisible either in ex- pansion or in temperature; and 491 . 13 — 32° = 459. 13 below zero F. was adopted for the absolute zero for a perfect gas. This value' has been much used, but by later experiments of Joiile and Thompson, and probably owing to a small variation in the relative value of air expansion throughout the scale of experiment, the absolute zero has been fixed and accepted by good authorities at 492.66° below the melting-point of ice (32° F.) and at 460.66° below zero F., and will be so used in this work. This assignment of the absolute zero (492.66) makes a slight variation of the ratios used for the computation in the older tables of air compression and expansion, which will then be- come '■ — =0.00202978 per degree Fahr. for extreme tem- 492.66 peratures ; but this need not change the ratios as actually found between 32° and 212° F. (0.0020361 1) for any range of temper- ature in ordinary use ; except that the expansion of air by heat at very high temperatures may not follow the ratio exactly. The indications are that there appears to be a slight curve in the expansion line from 32° F. to the absolute zero, which when extended from 212° upward may slightly increase the volume at high temperatures as computed by the ratio. It may be asked whether it is possible that air or gas when deprived of all sensible heat will cease to occupy space ? We answer no! For at this time it is well known that all gases and their compounds, as air, are but vapors of liquids, that liquefy and become frozen into solids before the temperature of abso- lute zero is reached. Then we must consider that the absolute zero of our ratio scale of atmospheric temperatures is the point of elimination of its values at its lowest degree. With the ratio of .0020361 1 as the increase per unit degree Fahr. the volume and pressure may be computed for various temperatures for the expansion of the volume of one pound of air expressed in cubic feet, and also for the pressure of a con- 128 COMPRESSED AIR AND ITS APPLICATIONS. stant volume by change of temperature. In Table XV. are given the volume, pressure, and density of air at various press- ures from o to 3000° F. It nearly follows the ratio given above within a fraction. The expressions for the ratio R, for the inner work per- formed under atmospheric pressure, may be written -r. VP VP VP T~ ~T^ t7* That is, if we divide the specific volumes., multiplied by their cor^ resp07iding pressures, by the corresponding absolute temperatures y the quotients are constant and equal /1_Z = p^, T R Vo , R X T ^. and — - — = V^. Po For example, one pound of air at 32° F. = V^ or 12.387 cubic feet, p„ = atmospheric pressure 14.7, and the absolute temperature at 32° is 492,6. 12.387 X 14.7 ^ /r o -n ^- J 12.387 X 14.7 Then — ^^ ^^-^ = .369648 = Ratio, and ^ !, ^ ^^ = 492.6 ' .369648 492.6, also ■ 369648 X 492.6 ^,^_^^ and -369648X492.6^ 12.387 14.7 12.387, following the equations as above written. In Table XV. the ist column shows the degrees of tempera- ture from 0° F. to 3000° F. The 2d column shows the volume of I pound of air at the different temperatures in the ist col- timn. The increase in volume is obtained by multiplying the ratio .0020361 1 by the number of degrees above 32° and by the volume at 32° (12.387), and to the product add the volume 12.387; so that, for example, for the expansion of air from 32*^ to 340° we have a difference of 308°, and .00203611 X 308 X 12.387 = 7.7681 + 12.387 = 20. 155 cubic feet of air, equal to i pound as found in the second column opposite 340° in the ist THERMODYNAMICS. 29 column. The small fractional difference arises from the cutting off of fractions in the terms of the computation. V X t By using the expression ° "^ for the volume of one pound of air as expanded by heat, as in column 2, Table XV., the vol- ume V, = 12.387 at 32°, and at 360° the absolute temperature is 360"" + 460.6 = 820.6, and the absolute temperature below 32° is , ' , -u 4.1. ^- 12.387x820.6 ^ ,. 492.6. Then, as by the equation, — ^^—^ = 20.03 cubic feet in the volume at 360° expanded by heat from 32° F., as given in column 2 opposite 360° in column i. TABLE XV.— Volume, Pressure, and Density of Air at Various Tempera- tures. From Normal Volume and Pressure at 62° F. (Haswell.) 9^ 5 ^ ;olute u re of a stant me by- eat. of foot r at ures n I. 5'S le nd of eric re, ids. of foot rat ares n X. is S s *j i- ~ c mm 2| ■ ^ Q.!-. W M ^ 0) as <0+i lisag li Vo of one ai atmo pre; 14.7 p Abs press con volu Wei one cu of fre tempe in col Vo of one ] ai atmo pre 14.7 P Ab: pressi con volu Wei one cv of fre tempe in col Cube feet. Lbs. per sq. in Lbs. 1 Cube feet. Lbs. per sq. in. Lbs. 0° 11.583 12.96 .086331 360° 20.630 23.080 .048476 32 12.3S7 13-86 .080728 380 21. 131 23.640 •047323 40 12.586 14.08 -079439 400 21.634 24.200 .046223 50 12.840 14.36 .077884 425 22.262 24.900 .044920 62 13-141 14.70 .076097 450 22.890 25.610 .043686 70 13-342 14.92 -074950 475 23.518 26.310 .042520 80 13-593 15-21 •073565 500 24.146 27.010 .041414 90 13-845 15.49 .072230 525 24.775 27.710 .040364 100 14.096 15-77 .070942 550 25.403 28.420 •039365 120 14-592 16.33 .068500 575 26.031 29.120 .038415 140 15.100 16.89 .066221 600 26.659 29.820 -037510 160 15.603 17-50 .064088 650 27-915 31.230 -035822 180 16.106 18.02 .062090 700 29.171 32.635 .034280 200 16.606 18.58 .060210 750 30.428 34.040 .032865 210 16.860 18.86 .059313 800 31.681 35.445 .031561 212 16.910 18.92 -059135 850 32.941 36.850 .030358 220 17.111 19.14 .058442 900 34-197 38.255 .029242 240 17.612 19.70 -056774 950 35.454 39.660 .028206 260 18.116 20.27 .055200 1,000 36.811 41.065 .027241 280 18.621 20.83 .053710 1,500 49-375 55.115 .020295 300 19. 121 21.39 .052297 2,000 61.940 69.165 .016172 320 19.624 21-95 -050959 2,500 74-565 83.215 .013441 340 20.126 22.51 .049686 3,000 87.130 97.265 .011499 In column 3 the absolute pressure at constant volume is obtained from the equation 2_i2_ = Pv, and for the pressure at 360 from a constant volume from 62° F. we have ^"^'^ — ^^' 522.6 9 130 COMPRESSED AIR AND ITS APPLICATIONS. = 23.06, and so on for any desired temperature and pressure from the values of absolute pressure and temperature p and t. The 4th column of Table XV. is the weight of i cubic foot of free air at the temperatures in column i. The expres- D X T sion — — — = Dj, in which Dis the density of air or the weight of I cubic foot at 62° F., T the absolute temperature from 62°, and t the absolute temperature from any required temperature. Then for the density at 360° -07^097 X 566.6 ^ .048476. 820.6 For obtaining the volume of expansion for any temperature not found in the table, a proportional interpolation of quantities between the two nearest temperatures in the table will be found approximately near enough for all practical purposes. For the unit value of pressure, divide the greater value of expansion by the lesser, which gives the ratio due to the lesser pressure ; as, for example, the volume of one pound of air at 62° is 13. 141, and the volume at 340° is 20.126, and — '- — = i-53i» 13. 141 which multiplied by the atmospheric pressure for the lesser volume, 14.7 X 1-53 1 = 22.51, the absolute pressure of a con- stant volume by an increase in temperature from 62° to 340° F. Its weight per cubic foot is also found by dividing the weight of the lesser volume in column 4, by the ratio as above, 1.531. For the cubic feet of one pound of air at any temperature, the weight of one cubic foot of air at 60° F. multiplied by its abso- lute temperature, viz., .076097 X 522 = 39.7226, a constant by which the cubic feet of one pound of air at any other temper- ature may be readily computed. For example, in Table XV. the weight of one cubic foot at 62° F. = .0761 was used, which gives the constant 39.7242, Then the value of one pound in cubic feet at 32° is — ^^ — = 12.387, and for 100° F. is ^ 39.7242 39-7242 = 14.097 cubic feet as found in the table. Another useful constant is derived from the sum of the weight of one cubic foot of air and its absolute temperature. THERMODYNAMICS. I3I divided by the absolute atmospheric pressure 14.7. Thus say for 62° F. .0761 X 522°= 39.7242 as before, and 39-7 4 ^ 14.7 2.70204, which may be used for the weight of one cubic foot of air at any pressure and temperature, by multiplying the con- stant by the absolute pressure and dividing the product by the absolute temperature. Thus, for the weight of one cubic foot of air at sixty pounds pressure and 62° F. temperature we have 2.70204 X 74-7 _ 522 3866 pound. Chapter IX« ADIABATIC COMPRESSION AND EXPANSION. Having shown the relation of compression and expansion of air- as a perfect gas tinder the isothermic law of Boyle as illus- trated in Fig. 42, the action of heat as evolved in compression and eliminated in expansion of air becomes a most important factor in the practical work of compression, transmission, and the utilization of air power. The adiabatic or isotropic lines or curves representing the moments of pressure due to the generation of heat by compres- sion or the elimination of heat by the expansion of air, may be computed and expressed in diagrammatic form from the formulas representing the varying conditions of increase or decrease of progressive pressure. The theoretical curves as derived from the equations represent the conditions when there is no absorp- tion of heat by the walls of a cylinder in which the operation is taking place. In practice this curve is never produced, but a modified form, lying between the theoretical and the isothermal, is the resultant as produced on an indicator card. The limiting point of heat by the compression of air is un- known, but is probably at the pressure of liquefaction, which has not yet been found with pressures up to 15,000 pounds per square inch and at temperatures raised in the experimental compressors and receivers. When air is once liquefied by press- ure and artificial cold, it has been found to hold its liquid state at about 12,000 pounds pressure per square inch at normal tem- perature, 60° F. Cooling from the expansion of compressed air is inversely in the same ratio as from compression ; or, the temperature falls by the same scale that it rises. As we have said above, the heat saturation point is probably at the pressure of liquefaction ; so the cold extreme from expan- 136 COMPRESSED AIR AND ITS APPLICATIONS. sion is probably at the absolute zero of expansion or perfect vacuum ; which is now accepted as the zero of absolute temper- ature, 460.66° below the zero of the Fahrenheit scale. The difference of temperature by compression for equal in- crements of pressure is much greater in the lower part of the compression scale than in the upper part; as, for example, the increase of temperature from atmospheric pressure to one pound per square inch is 10° F., while for an increase of one pound pressure from 99 to 100 pounds it is but 2.4° F. The differences of temperature when plotted on a pressure diagram form a para- bolic curve from its axis at absolute zero and terminating at infinite pressure and temperature; the conditions within the limits of practice indicate this curve, as also its inverse order in the expansion of compressed air. Compression to the higher figures is not practicable by one stage compression, for at 1,000 pounds pressure the air rises to a full red heat, 1313° F., and at 2,000 pounds to 1709° F. This is the theoretical temperature, but as much of the heat in the air would be absorbed by the compressor, it would soon become too hot for economical operation. The three elements involved in expressing the adiabatic con- dition of air or a gas are the pressure, volume, and absolute temperature. The quotient is always the same, however the pressure, volum.e, or temperature may change ; given any two of these, the other may be readily determined ; for the absolute pressure at constant volume varies with the absolute temper- ature, (pv) a T, and the volume at constant pressure also varies with the absolute temperature, (v)^ oc T. Then in the work of air compression pv^ is constant. Supposing that no attempt whatever is made to keep the air cool, and that the air is to be compressed in a cylinder which will neither take up any of the heat of itself, nor allow any to pass out of the air while it is being compressed ; this would be a case of adiabatic compression, and we should find that, when the volume had been reduced to one-half, the pressure would ADIABATIC COiMPRESSION AND EXPANSION. 137 not be double only, as in the isothermal case, but more than double, because of the heat generated during compression being still in the air; or, what comes to the same thing, when any given pressure is reached there would be a greater volume of air, owing to the heat in it, than had been found when compres- sion up to that same pressure had been isothermal. In making a diagram to show how the pressure varies in such a case, we must take into account not only the reduction of volume, but also the effect of the heat generated while that reduction is. being made. The molecular theory helps us to understand Fig. 44.— ADIABATIC COMPRESSION. why heat must be generated during both kinds of compression, for as soon as the piston begins to move it increases the energy of molecular vibration in the air contained by the cylinder, and is developed into activity and becomes sensible. A simple way of making a diagram of adiabatic compression is to draw the isothermal curve first (the dotted line in the fig- ure being the same as in Fig. 42), and then add to it, at various pressures, the extra volume due to the heat which has been generated while compressing up to that point. This extra vol- ume can be found by taking the natural number which corre- sponds to two-sevenths of the logarithm of the absolute pressure; 138 COMPRESSED AIR AND ITS APPLICATIONS. which gives the ratio of volume after adiabatic compression, to volume due to isothermal compression. Thus at 2, 3, and 4 at- mospheres absolute the volumes would be 1.22, 1.37, and 1.48 to I ; and as the power expended in delivery of air is propor- tional to the final volumes, this method of drawing the curve is xiseful. These numbers give also the final absolute temperature in terms of the absolute temperature before compression. In the equation to this adiabatic curve y = 1.406, being the ratio of the specific heats at constant volume and constant pressure. Then following the diagram, the Log. of 2 is 0.30103, which multiplied by f = 0.086 which is log. of 1.22 " " 3 " 0.47712, " " " 1 = 0.136 " " " " 1.37 " " 4 " 0.60206, " " " 1 = 0.172 " " " " 1.48 and so on. Then to obtain the meeting of the adiabatic expansion curve with the atmospheric parallels, the differences of the logarithms for any two atmospheric pressures are multiplied by — and their logarithmic indices will represent the volumes from the intersection of the isothermic curve with the atmospheric line ; so that to compute for the points in the curve of adiabatic expansion in Fig. 44 we have the log. of 7 atmospheres = 0.845098 " " 6 " =0.778151 1.045 index 0.066947 and — — = .95, the proportion of adiabatic expansion to the isothermal expansion on the line of 6 atmospheres. For the terminal of expansion in volumes of free air in proportion to the volumes of free air due to the adiabatic compression to 7 abso- lute atmospheres, then cooled to normal temperature, the log. of 7 = 0.845098 X — = 0.241456, index of which is 1.744, and 7 — '- — = -573 per cent of the isothermal volume of free air, as 1.744 shown in the diagram Fig. 44. In the more perfect formula for ADIABATIC COMPRESSION AND EXPANSION. 39 log. ^ log. the heat curve of adiabatic compression of air, the terms for each increment of compression are equal to the product of the volume and pressure raised to the heat ratio of 1.406, and the expression for each in- crement of pressure will be pv '■''% = p, V, ^•"^ = p, V, >"^ or -1 = Ps V, p where v is the greater volume and p^ the great- er pressure. By using Naperian or common logarithms, the expres sion becomes 1.406 X P' The thermal result of air compression and expansion is shown by the diagram Fig. 45. Both the temperature of the air and its volume are shown at different stages of compression. The simplest application of this diagram is that which gives the gauge pressure represented at different points of the stroke. This is shown in the horizontal lines. But in compressing air we produce heat, and it is impor- tant to know the temperature at atly given pressure, also the relative volume. All of these are shown in the diagram. The initial volume of air equal to one is taken and divided into ten equal parts, each division between two vertical lines, shown by the figures at the top, representing one-tenth of the original volume. Volumes ,,S S 5 S § S ^ S S 3 291.0 279.$ 261.& 249.9 ?o to 18 17 16 15 11 1-12 1, 8 7 6 5 4 3 2 1 \ \ \ \ \ \ \ A \ 220J5 y \ \ \ \ \ 191J 176.4 161.7 147.0 \ \ \ \ \ V Cb\ ' V A 132.3 117.6 102.9 88.2 73.3 58.8 ^.1 29.1 'k o\ o\ /, \ V ^ \ 07 / \\- \ \ -^ ^ ^ \\ \ 7 1 \; \ \ si f/ \ X .A .^ K \ M»VS <^ Y \^ ^\ _^ ^^ <\ \ g g g g g § g 00 ,t^ O l« S CO u a l| Mean pressure full stroke, adiabatic. Mean pressure full stroke, sothermal. rt OS •-* ^ c3 aJ I 2 3 4 5 6 7 I 1.0478 1.0680 0.954 .936 0.978 0.967 2 1.0948 1.1361 .913 .880 1-937 1.874 3 1. 1409 1. 2041 .876 .831 2.846 ■ 2.680 4 1. 1864 1. 2721 .843 .786 3-805 3-513 5 1. 2310 1. 3401 .812 746 4-615 4.303 6 1.2748 1.4078 .784 710 5-419 5.055 7 I.3185 1.4762 .758 677 6.326 5-762 8 1. 3614 1-5442 .735 648 7.101 6.347 9 1-4037 1. 6122 .712 620 7.865 7.000 10 1-4455 1.6803 .692 595 8.737 7.626 II 1.4868 1-7483 -673 572 9-479 8.226 12 1-5277 1. 8164 -655 551 10.211 8.802 13 1. 5681 1.8844 .638 531 10.934 9.280 14 i.6o8i 1.9524 .622 512 11.647 9-817 15 1.6476 2.0204 .607 495 12.353 10.336 16 1.6868 2.0884 -593 479 13.049 10.837 17 1-7257 2.1565 -579 464 13.738 11.320 18 1. 7641 2.2245 -567 450 14-314 11.723 19 1.8023 2.2925 -555 436 14.990 12.180 20 1. 8401 2.3605 •543 424 15.657 12.623 21 1.8776 2.4286 -533 412 16.317 13.052 22 1.9148 2.4966 .522 401 16.870 13-470 23 I-9517 2.5646 .512 390 17.516 13.818 24 1.9883 2.6327 .503 380 18.157 14.215 25 2.0246 2.7007 .494 370 18.695 14.602 26 2.0607 2.7687 -485 361 19.324 14.976 27 2.0965 2.8367 .477 353 19.946 15.344 28 2.1321 2.9048 .469 344 20.470 15-651 29 2.1675 2.9728 .461 336 21.081 16.002 30 2.2025 3.0408 •454 329 21.597 16.345 ISO COMPRESSED AIR AND ITS APPLICATIONS. TABLE XVII. (^Continued). -I Ratio of volume at atmospheric pressure, adiabatic. Ratio of volume at atmospheric pressure, isothermal. 1 Point of stroke at gauge pressure, adiabatic. Point of stroke at gauge pressure, isothermal. Mean pressure at full stroke, adiabatic. Mean pressure at full stroke, isothermal. I 2 3 4 5 6 7 31 2.2374 3.1088 • 447 .322 22.199 16.679 32 2.2721 3.1769 .440 -315 22.704 17.006 33 2.3065 3.2449 -434 • 308 23-295 17.281 34 2.3407 3-3129 .427 .302, 23.794 17.594 35 2.3747 3-3810 ,421 ,296 24.288 17.903 36 2.4086 3-4490 .415 ,290 24.865 18.204 37 2.4422 3.5170 ,409 .284 25-352 18.500 38 2.4757 3.5850 .404 ,279 25.923 18.790 39 2.5089 3.6531 •399 • 274 26.402 19-032 40 2. 5420 3-72II .393 ,269 26.878 19.311 41 2.5749 3-7891 .388 ,264 27-350 19-586 42 2.6076 3-8571 .383 .259 27.905 19-855 43 2,6402 3-9252 •379 .255 28.370 20. 118 44 2.6726 3-9932 •374 .250 28.834 20.342 45 2. 7049 4,0612 • 370 ,246 29-295 20.598 46 2.7370 4.1293 .365 ,242 29-833 20.849 47 2.7689 4-1973 .361 .238 30.285 21.096 48 2.8007 4.2653 .357 .234 30.737 21.339 49 • 2,8323 4-3333 .353 .231 31.187 21.544 50 2.8638 4.4014 .349 ,227 31-632 21.780 51 2,8952 4-4694 •345 .224 32.154 22.012 52 2.9264 4-5374 •342 ,220 32.594 22.040 53 2.9575 4-6054 •338 ,217 33-033 22.465 54 2,9884 4-6735 •335 " .214 33-468 22.656 55 3-0193 4-7415 •331 ,211 33-901 22.873 56 3.0499 4.8095 .328 ,208 34-330 23.089 57 3.0805 4.8776 • 325 .205 34-758 23.301 58 3. mo 4.9456 .321 .202 35.183 23.511 59 3-1413 5.0136 .318 ,199 35.607 23.688 60 3.1715 5.0816 -315 .197 36.027 23.892 61 3.2016 5.1497 .312 ,194 36.448 24.092 62 3.2315 5.2177 •309 ,192 36.864 24.292 63 3-2614 5-2857 -307 ,189 37.277 24.487 64 3.2911 5.3537 •304 .187 37.690 24.653 65 3.3208 5.4218 -301 ,184 38.098 24. 844 66 3-3503 5.4898 ,298 .182 38.509 25-033 67 3-3797 5-5578 ,296 ,180 38.914 25.219 68 3,4091 5-6259 -293 .178 39-317 25.403 69 3-4383 5.6939 .291 .176 39-720 25-559 70 3.4674 5-7619 .288 .174 40.121 25-738 71 3.4964 5.8299 ,286 .172 40.518 25.916 72 3-5253 5.8980 ,284 .170 40.913 26.093 73 3.5541 5.9660 .281 .168 41.237 26.264 74 3.5829 6.0340 • 279 .166 41.631 26.411 75 3.6115 6, 1020 • 277 .164 42.021 26.582 76 3,6400 6.1701 .275 .162 42.411 26.750 77 3.6685 6,2381 -273 ,160 42.797 26.916 78 3-6969 6,3061 ,271 • 159 43.182 S7.079 79 3-7251 6,3742 .268 .157 43-566 27.218 80 3-7533 6,4422 ,266 .155 43.882 27.379 81 3.7814 6.5102 .264 • 154 44. 260 27-538 82 3.8094 6,5782 .263 .152 44.639 27-695 83 3.8373 6.6463 .261 .150 45.017 27.851 84 3.8652 6.7143 .259 .149 45.393 27.983 ADIABATIC COMPRESSION AND EXPANSION. TABLE XVII. [Continued). 151 a> i-c Ratio of volume at atmospheric pressure, adiabatic. Ratio of volume at atmospheric pressure, isothermal. Point of stroke at gauge pressure, adiabatic. Point of stroke at gauge pressure, isothermal. Mean pressure at full stroke, adiabatic. Mean pressure, at full stroke, isothermal. I 2 3 4 5 6 7 85 3.8929 6.7823 • 257 .147 45.700 28.136 86 3.9260 6.8503 .255 .146 46.137 28.286 87 3.9482 6.9184 .253 .145 46.443 28.436 88 3-9757 6.9864 .252 .143 46.813 28.584 89 4.0032 7-0544 .250 .142 47-115 28.709 90 4.0306 7.1224 .248 .140 47.482 28.855 91 4-0579 7.1905 .246 .139 47.487 28.999 92 4-0851 7.2585 • 245 .138 48.209 29.141 93 4.1122 7.3265 .243 .136 48.507 29.282 94 4-1393 7.3946 .242 .135 48.869 29.401 95 4-1663 7.4626 .240 .134 49.227 29.541 96 4.1932 7.5306 .238 .133 49.522 29.678 97 4.2201 7.5986 .237 .132 •49-878 29.813 98 4.2469 7.6667 .235 .130 50.234 29.948 99 4-2736 7.7347 .234 .129 50.525 30.063 100 4-3003 7.8027 '.233 .128 50.878 30.195 105 4.433 8.143 .225 .123 52.451 30.824 no 4-567 8.483 .219 .118 54.034 31.427 115 4.693 8.823 .213 .113 55.662 32.004 120 4.802 9.163 .208 .109 57.351 32.552 125 4- 950 9.503 .202 .105 58.656 33.091 130 5.071 9.843 .197 .102 •60.153 33-615 135 5.195 10.184 .192 .098 61.587 34.102 140 5-328 10.524 .188 .095 62.650 34-649 145 5.437 10.864 .184 .092 64. 199 35-062 150 5-563 11.204 .179 .089 65.706 35-368 160 5.800 11.884 .172 .084 68.369 36.312 170 6.033 12.565 .166 .080 70.926 37.293 180 6.263 13-245 .159 .076 73-491 37-966 190 6.492 13.925 • 154 .072 76.797 38.706 200 6.713 14.605 .149 .068 78.189 39.463 250 7-789 18.007 .128 .055 89.035 42.475 300 8.806 21.408 .113 .047 98.780 44.998 350 9-705 24.808 .103 .040 108.276 47. 189 400 10.713 28.210 • 093 .035 115.889 49-039 450 11.623 31.612 .086 .032 123.594 50.776 500 12.487 35-014 .080 .029 131.423 52.262 600 14.168 41.816 .070 .024 143-646 54.822 700 15-773 48.618 .063 .021 155-541 57.055 800 17-301 55.422 .058 .018 166.163 58.948 900 18.783 62.224 .053 .016 176.929 60.671 1,000 20.292 69.027 .049 .014 185.703 62.214 1,200 22.972 82.632 .043 .012 203.824 64.862 1,400 25-773 96.238 .039 .010 219.442 67.069 1,600 28.296 109.843 .035 .009 232.994 68.941 1.800 30. 543 123.449 .033 .008 247.705 70.772 2,000 32.938 137-054 .030 .007 260.105 72.133 2,500 38.550 171.068 .026 .006 289.327 75.326 3,000 43-859 205.081 .023 .005 313.902 78.152 Chapter Xo THE COMPRESSED AIR INDICATOR CARD. The theoretical conditions of air compression and expan- sion may be diagrammatically expressed to represent both the theoretical and the practical lines of compression and expansion, with the difference that the theoretical lines or curves may be computed from the known law of thermodynamics, but the practical lines or curves must be found and based on the heat- absorbing element of the compressor, which is an uncertain 1 1 E 1/ -25-% >• / r-"o M N 1 F i G Atmos. J Vacuum Fig. 46.— compressed air indicator card. amount depending much on the velocity of the pistons, or rather the velocity of transmission through the compressor and the de- gree of absorption of heat by the walls of the cylinder. Referring to Fig. 46 we have the adiabatic or heat line A-B, which represents the work done if there were no cooling effect in the cylinder, the line ^-(^representing the actual work done in the cylinder, and the isothermal or constant temperature line A-B, which is the line the indicator would make if all the heat generated could be carried off during the work of compression. This latter condition does not exist in our high-speed ma- chines of to-day, but one can imagine it to exist in a machine where the piston travels slow enough to allow all the heat to be carried off by the water jacket or by radiation. In following the movement of the piston in the cylinder, suppose it starts at A, 156 COiMPRESSED AIR AND ITS APPLICATIONS. the cylinder then being full of free air, and moves to the right ; the pressure in the cylinder at any point is represented on line ^ A-C, When the piston reaches C, it has compressed the air to the receiver pressure, and it must then push the compressed air out through the discharge valves into the receiver. Owing to the weight of the discharge valves and the tension of the springs holding them to their seats, the pressure in the cylinder reaches a few pounds above the receiver pressure before the valves open, as shown at £, and there gradually drops to the receiver press- ure at the end of stroke, the irregularities in the line being due to the fluttering of the discharge valves and the vibration of the indicator arm. The piston, having reached the end of stroke, comes to a standstill while the crank is passing the dead centre ; and as the current of air that held the discharge valves open in passing out of the cylinder has ceased, the discharge valves close by the tension of the springs back of them. The piston now starts to recede — the air under pressure that was left in the cylinder due to the clearance space expanding until it becomes atmos- pheric pressure at F, when the inlet valves open and the cylin- der is filled with free air. If the indicator line follows along the atmospheric line, we know that the inlet area is not re- stricted and we are getting a volume of free air at atmospheric pressure represented by the travel of piston from F to A, this representing the actual free air capacity of the compressor. The volume between G and F representing the air contained in the clearance space, expanded, is lost as far as the capacity of the compressor is considered ; and although this air required work in compressing it to 75 pounds pressure, it has given out its work in expanding, helping to compress the air on the other side of the piston. The only loss in work due to the clearance space is that re- sulting from the small amount of cooling that the confined air has been subjected to, its volume, when hot, having been a trifle more and having required more work to compress it; but this is THE COMPRESSED AIR INDICATOR CARD. 1 5/ rarely taken into account. We thus see that the clearance space in the cylinder is not a loss of power, but a loss of capac- ity, which is allowed for by deducting anywhere from 3 to 6 per cent of the cylinder volume, according to the design of the air cylinder and the length of stroke of same — it being evident that the longer the stroke for the same size cylinder the less will be the percentage of clearance. On some indicator cards it is noticed that the intake air pressure falls below the atmospheric line, showing that the air inlet is restricted, or, as is common on air cylinders having poppet inlet valves closed by a springs the tension of the spring when the piston is moving slow at the end of the stroke will close the valves before the piston has completed its stroke, so that when the end of stroke is reached a partial vacuum is formed in the cylinder. Where these de- fects exist, the piston must travel a distance oi A-O before the atmospheric line is reached, and the volume of the cylinder would be 0-F, instead of A-F, making the 6-per-cent allowance for clearance necessary, while 2 to 3 per cent should be suffi- cient on a well-designed compressor. The temperature of the air at 75 pounds gauge pressure without any cooling is 419°, although this is somewhat lower in the cylinder, due to the jacket cooling ; and from actual readings on thermometers placed in the discharge pipe close to the cylin- der, the temperature is from 300° to 360°, according to the size and speed of the compressor. Referring again to Fig. 46 we have the volume C-K-N-G, representing about 25 per cent of the free air volume at, say, 320° temperature, to put into the receiver at each stroke of the compressor piston. As the receiver is anywhere from 10 to 20 feet from the compressor, and as it has a large surface exposed for radiation, its temperature will be considerably less than that of the air leaving the cylinder, which will consequently be cooled and reduced in volume ; and as the air is generally used a considerable distance from the compressor, it will have reached atmospheric temperature by the time it is used, and the 158 COMPRESSED AIR AND ITS APPLICATIONS. original volume C-K-N-G, when leaving the cylinder, will have shrunk to D-K-L-G by the time it is used, being then only ^ of what it would have been, had the air been used hot di- xectly as it left the compressor. So that the actual loss by shrinkage within the cylinder of a compressor of the best con- struction may be no more than from 2 to 3 per cent of the vol- ume together with the clearance of an average from all causes, say of 3 per cent, which with the cooling by transmission brings the volume of free air entering the compressor to about 16 per cent at 75 pounds gauge pressure. THE MEAN PRESSURE OF AN INDICATOR CARD. The indicator is the proper instrument for investigating the internal work of compressing air, and the indicator card is the best representation of the work of the compressor. In Fig. 47 is shown a facsimile of an indicator card from a 22 by 30 inch air cylinder running at 50 revolutions per minute and delivering air into a receiver at 80 pounds per square inch pressure. It will be seen that the sum of all the pressures in the divisions of the card amount to 541, which divided by the number of division measurements, 15, = 36 pounds per square inch as the mean pressure of the whole stroke. The usual practice is to divide the card into ten parts, but we have used fifteen, which gives a more satisfactory result; and even twenty parts gives a truer mean pressure. By comparing the mean pressure from the indicator card with the mean theoretical pressure in column 6 of Table XVIL, which for 80 pounds gauge pressure is 43.88 pounds, it will be seen that a difference of 7.88 pounds exists, which is due to the absorption of heat by the walls of the air cylinder, clearance, and a possible leakage. It will also be seen that the isothermal mean pressure in column 7, Table XVIL, for 80 pounds gauge pressure is theoretically 27.37 pounds, and the difference from the mean pressure of the indicator card is 8.63 pounds, so that with these figures the loca- THE COMPRESSED AIR INDICATOR CARD. 159 tion of the terminals of the adiabatic and isothermal curves can be established, and from which the actual efficiency of the com- pressor can be found for the speed at which it was running when the card was taken. For this card the speed was 50 revo- lutions per minute, which was but two-thirds the speed due to its full work. It maybe noted here that the mean pressure due to 28; the curve only, is 1 1 = 24.3 pounds, and that the mean press- ure for isothermal compression due to the curve only for 80 pounds terminal is 27.37 — .155 X 80 == 14.97 pounds. The Fig. 47.— the indicator card. difference 24.30 — 14.97 = 9.33 represents the difference of the terminals of the actual and the isothermal curves in pressure terms. The mean pressure due to a perfect adiabatic compres- sion, by Table XVII., column 6, for 80 pounds gauge pressure would be 43.88 pounds, and for isothermal compression 27.37 as per column 7, same table; their difference 16.51—9.33 = 7.18, the mean of which is 35.62, a little less than shown on the measured card. This indicates the fact that the compressor by its slow speed absorbed less than one-half the heat generated by compression as indicated by the numbers 9.33 and 7.18; on the other hand the indicator card shown at Fig. 46 appears to i6o COMPRESSED AIR AND ITS APPLICATIONS. have been taken from a quick or normal speed of the compres- sor, and shows the actual compression curve considerably above the mean, only about one-third of the heat of compression being absorbed during the stroke of compression. • The falling-off of the line of delivery at the top of the cards indicates in part the absorption of heat from the air and the relief of the valve opening to the receiver pressure, which is always found to be from one to three pounds less than the com- pression pressure on the card. THE STEAM AND AIR CARD. In Fig. 48 is illustrated a combined steam and air indicator card, showing the reason for and answer to the oft-repeated ques- tion as to how it is possible to compress air to 80 or 100 pounds Fig. 48.— steam and air card. pressure with 60 pounds or less steam pressure with equal-sized cylinders. The reason is plainly shown in the comparative areas of the steam and air card, and from the computed mean engine pressure of each from actual measurement for pressures which show enough excess of power in the steam card to over- come the friction of the compressor and give it the required motion. The M. E. P. of the air card divided by the M. E. P. of the steam card shows 90 per cent efficiency, or that 10 per cent of the power of the steam used has been absorbed in the mov- ing parts pertaining to both cylinders. In many of the best designed compressors, the difference shown in the steam and air cards has ranged from 5 to 6 per cent. What is made up in THE COMPRESSED AIR INDICATOR CARD. l6l the air card by high pressure is represented in the steam card by greater volume. It will be noticed that the central points of pressure in each card do not coincide, and that the minimum pressure in the steam cylinder occurs at the moment of maxi- mum pressure in the air cylinder. This condition would check the operation of an air compressor but for the retaining power of the fly-wheel, the momentum of which carries the air piston to the end of its stroke, thus equalizing the motion of all the mov- ing parts of a compressor. This condition is due to the high- pressure impulse of the steam piston being transmitted to the fly-wheels, in which it is stored and given out during the high- pressure work of the air piston. The fly-wheel does more than this: its weight 'gives uni- formity of motion to the compressor, so much to be desired in a continuously moving machine. II ChoLpter XI. ACTUAL WORK OF THE COMPRESSOR. No compressor of the piston type of modern construction can produce the conditions required by the theoretically adiabatic or isothermal lines in columns 6 and 7 in Table XVII. The mean pressure practically is always between these two lines, and in most compressors runs nearer to the adiabatic than to the isothermal line; and also varies in the same compressor with the speed and the efficiency of the water-jacket. In a high- speed compressor the mean pressure nears the adiabatic line, while with a slow speed and rapid cold-water circulation in the jacket it is possible to obtain a mean less than half the dif- ference of the adiabatic and isothermal curves, time being- a considerable element in fixing the curve of compression. It is only with compressors of the old Dubois and Francois type with water injection and water-filled clearance, and the hydraulic compressor of Sommeiller, that the isothermal line was nearly or quite reached ; and later with the hydraulic pit compressors of the Frizell and Taylor type has it been possible to reach the fall line of isothermal compression, and even under differences in temperature of the air and water, to produce a condition of compression of air and its delivery below the at- mospheric temperature. In Table XVIII . we have endeavored to show the practical operation of air compression with a single compression from 5 to 120 pounds by intervals of 5 pounds gauge pressure, with an assumed absorption of four-tenths of the heat of compression. In column 2 of the table the mean pressure for full stroke is obtained from six-tenths of the difference between the isother- mal and adiabatic mean pressures found in columns 6 and 7, Table XVII. , added to the isothermal mean pressure in column 7. 1 66 COMPRESSED AIR AND ITS APPLICATIONS. TABLE XVIII. — Of the Mean Pressure and the Relative Load of Com- pression AND Delivery in Terms of the Mean Pressure of the Whole Load, for the Actual Operation of a Compressor at Medium Speed with Ample Water Circulation in the Jacket of Cylinder and Heads, DUE TO the FROM 60° F. Gauge pressure, pounds. Mean pressure for full stroke. Pressure due to delivery in part of the whole stroke. Mean compression of curve in part of the whole stroke. Point of stroke when pressure is reached. Temperature of discharge from 60° F. I 2 3 4 5 6 5 4.49 3.92 0.57 0.785 87° 10 8.29 6.53 1.76 .665 112 15 11.54 8.43 3.11 .562 130 20 14.44 9.90 4.54 •495 148 25 17.05 II. 10 5.95 .444 164 30 19.49 12.12 7.37 .404 178 35 21.73 12.98 8.75 .371 192 40 23.85 13.72 10.13 .343 204 45 25.81 14.40 II. 41 .320 2l6 50 27.69 15.00 12.69 .300 227 55 29.48 15.56 13.93 .283 238 60 31.17 16.38 14.79 .273 247 65 32.79 16.64 16.15 .256 257 70 34.36 17.42 16.94 .242 266 75 35.84 18.52 17.32 .231 275 80 37.28 19.60 17.68 .221 283 85 38.67 20.57 18.10 .213 292 90 40.03 21.67 18.36 .204 300 95 ^ 41.35 22.64 ^ 18.71 .197 307 TOO 42.60 23.70 18.90 .189 314 105 43.80 24.48 19.32 .184 321 IIO 44.99 25.33 19.66 .178 329 115 46.20 26.30 19.90 .173 335 120 47.43 27.27 20.16 .168 342 Coltimn 3 is obtained from six-tenths of the difference of the points of stroke in columns 4 and 5, Table XVII., for adiabatic and isothermal compression, added to the point of stroke for isothermal compression, column 5, and the sum multiplied by the pressure in column i, which is equal to the part of the whole mean pressure due to delivery. Column 4 is equal to the part of the whole mean pressure due to the curve of com- pression only, and is found by column 2 — column 3 = column 4. Column 5 is the assumed point of stroke, found by adding six-tenths of the difference of the adiabatic and isothermal points of stroke in columns 4 and 5 in Table XVII., and the isother- mal point of stroke in column 5 of the same table. Column ACTUAL WORK OF THE COMPRESSOR. 167 6 represents the temperature of the air from the compressor delivery valves, when four-tenths of the heat of compression from 60° F. has been absorbed by the cooling appliances and walls of the cylinder, and is obtained from column 3, Table XVI., —60° F. X -fo of this increase of temperature and 60° added to the product. THE WORK OF AIR COMPRESSION. It is often desired to find the amount of mechanical work which air receives during compression only, and also the work of the whole stroke of a piston for isothermal and adiabatic com- pression ; we therefore illustrate in Fig. 49 an isothermal in- dicator card with the area of compression only, shaded to give to the eye a comprehensive compari- son with the work of de- livery shown by the rec- tangle following the point of compression stroke. The curve of compres- sion as represented in the diagram is that of a hyperbola, one of the properties of which is that the areas of the rectangles contained by the horizontal and vertical ordinates from the several points in the curve as at P, P\ /*^ P^ are always the same, that is, all the pressures and volumes products (p, v), absolute rectangles, are equal in area; as further explained in the article on isothermal compression. Then for the work of compression from atmospheric or normal pressure (14.7) to any desired pressure, the increments of com- pression to the end of the stroke become a numerator in the frac- tion of the whole stroke, and their quotient' becomes the ratio of which the hyperbolic logarithm multiplied by the pressure of the normal atm.osphere upon a square foot equals the foot- ^4 % . Fig. 49.— isometrical card. l68 COMPRESSED AIR AND ITS APPLICATIONS. pounds required for compression. Thus, for compressing one cubic foot of air from atmospheric pressure to two atmospheres, we have J- = — - = 2, the hyperbolic logarithm of which is .6931 X 2,116.8 = 1,467.15 foot-pounds per cubic foot of air compressed isothermally from atmospheric pressure to 14.7 pounds per square inch. For any number of pounds pressure the ratio is obtained in the same way, viz., say for 75 pounds gauge pressure, 1- = — ^li = 6.1 as given in column 3, Table XVII. The hyperbolic logarithm of 6.1 =1.8083X2,116.8=3,827.8 foot-pounds. Then - — — =. 116 of a horse power, theoretical, to compress 33,000 one cubic foot of air per minute to 75 pounds gauge pressure; to which must be added the friction of the compressor. The foot-pound work isothermally per pound of air is ob- tained by multiplying the foot-pounds for one cubic foot by the number of cubic feet in a pound at atmospheric temperature ; thus at 62° in Table XV., 13. 141 cubic feet = i pound, and 13. 141 X 3,827.8= 50,301 foot-pounds. Analyzing the isometrical card. Fig. 49, for the work due to compression only, and the work due to delivery as shown on the diagram ; we find the whole work at 4 atmospheres absolute or 44. 1 pounds gauge pressure to be as follows ; then -Z. =: 4 hyp. log. = 1.3863 X 2,116.8 = 2,934.5 foot-pounds per cubic foot, and 44.1 X 144 = 6,350.4 X .25 stroke = 1,587.6 foot-pounds in delivering i cubic foot of free air when compressed iso- thermally to 44. 1 pounds per square inch gauge pressure. Then 2,934.5 — 1,587.6= 1,346.9 foot-pounds expended in compres- sion only, for i cubic foot of free air at 44. i pounds gauge pressure. Adiabatic compression reaches a much higher theoretical work value, while the actual work of compression has an inter- ACTUAL WORK OF THE COMPRESSOR. 69 ,l*.__l ^U-.;184 Fig. so.— adiabatic card. mediate work value depending upon the amount of heat absorp- tion by the walls of the compressor. In Fig. 50 is shown the theoretical card of adiabatic com- pression for 4 atmospheres absolute, 44. i pounds gauge press- ure, and in the shaded part the comparative work due to the curve of compression only, while the work of delivery is repre- sented in the unhatched rectangle. The formula for the work of compression for the complete stroke of a compressor is derived from the difference in temper- ature multiplied by the mechan- ical equivalent of air at constant pressure, Mcp= 184.7. Then T, — T X 184.7 = W, the work. The difference in temperature may be obtained by the differ- ence of absolute temperatures in column 2, Table XVI., and the mechanical equivalent for air is derived from the Joule equivalent multiplied by specific heat of air; 778 X .2375 = 184.7. In the case of the diagram Fig. 50, the work of compression of one pound of air from 60° F. temperature to 4 atmospheres absolute or 44. i pounds per square inch gauge pressure will be Tj — T, or t — T as in column 2, Table XVI., or by the formula used for that column as before stated. The absolute temper- ature, 779 — 521 = 258° X 184.7 = 47,652.6 foot-pounds per pound of free air. Then for the work per cubic foot of free air at 60° F. divide the number of foot-pounds per pound by the number of cubic feet of free air in Table XV. at 60° per pound of air. Then ^'' ^ = 3,637 foot pounds and - ' ^^ = . 1 102 13. 1 33,000 of a horse power per cubic foot, to which must be added the proportional friction of the compressor. The work of compres- sion due to delivery and to the compression curve separately is of interest. The point of stroke of the piston at which the the I/O COMPRESSED AIR AND ITS APPLICATIONS. pressure is reached may be taken from column 4, Table XVII., for gauge pressure, or may be computed by the ratio of the ab- solute pressures from the formula, log. ^ = — and P V log. index c8 S = the point of stroke. As, for example, •^— — 4, the ratio for 14.7 the absolute pressures. The common log. for 4 is 0.60206 X .711 =0.42806, the loo^. index of which is 2.68, and = -373, the point of "^^ ' 2.68 ^ stroke from the terminal when full pressure is reached. The whole number of foot-pounds when divided by the vol- ume of one pound of air in cubic feet, for the temperature of the free air taken into the compressor, equals the foot-pounds per cubic foot. Then ^^' ^ = 3,637.6 foot-pounds per cubic I3-I foot of free air at 60° F. compressed to 4 atmospheres or 44. i gauge pressure ; and as the mean pressure for 44. i is 28.9 pounds per square inch, and the point of stroke for the full stroke is .373 from the terminal, then 44.1 X .373 = 16.45, which is the proportion of the mean pressure due to delivery. Then — ^ = 1.756, the ratio of the foot-pounds due to de- 16.45 livery, to the total foot-pounds per pounds of air. Then ^' ^ 1.756 = 2,071 foot-pounds for the delivery, and 3,637 — 2,071 = 1,566 foot-pounds due to the adiabatic compression curve of the card. This method can be applied to the actual work of the com- pressor by using the relative pressures in columns 2,3, and 4 in Table XVIII. , which are based on actual conditions of a com- pressor in which four-tenths of the heat of compression is ab- sorbed during compression. Table XIX. has been computed by the formula and examples on page 167 of the work of isothermal compression for column 2 for pressures of every 5 pounds as in column i . Column 3 has been computed by the formula and examples on page 169 of the ACTUAL WORK OF THE COMPRESSOR. 171 work of adiabatic compression, and column 4 represents the actual foot-pound work of compression per cubic foot of free air in compressors that absorb four-tenths of the heat due to com- pression, and has been obtained from six-tenths of the differ- ence of columns 2 and 3 added to the isothermal foot-pound work in column 2. TABLE XIX. — FooT-PouNDS of Work Required for Compressing Air. Theoretical for Columns 2 and 3, and for the Actual Conditions WITH Partial Cooling in Column 4 as Found in Table XVIII. For One-Stage Compression. Foot- Foot- Foot- Foot- Foot- Foot- Pressure pounds pounds pounds Pressure pounds pounds pounds in per cubic per cubic per cubic m per cubic per cubic per cubic pounds. foot. foot. foot, pounds. foot, foot, foot, isothermaL adiabatic. actual. . isothermal. adiabatic. actual. I 2 3 4 I 2 3 4 5 619.6 649-5 637-5 55 3,393-7 4,188.9 3,870.8 10 1,098.2 1,192.0 1,154-6 60 3,440.4 4,422.8 4,029.8 15 1,488.3 1,661.2 1.592.0 65 3.577-6 4,645-4 4,218.2 20 1,817.7 2,074-0 1,971.4 70 3,706.3 4,859-6 4,398.1 25 2,102.6 2,451-6 2,312.0 75 3,828.0 5,063.9 4,569.5 30 2,353-6 2,794-o 2,617.8 80 3.942.9 5,259-7 4,732.9 35 2,578.0 3,111.0 2,897.8 85 4,051.5 5,450.0 4,890.6 40 2,780.8 3.405.5 3,155-6 90 4,155.7 5,633-1 5,042.1 45 2,966.0 3,681.7 3,395-4 95 4,254.3 5,809.3 5.187.3 50 3,136.2 3,942.3 3,619.8 100 4,348.1 5,981.2 5.327-9 Other equations or formulas may be used for obtaining the foot-pounds of work required to compress air to any desired pressure. For example, the adiabatic volume V the adiabatic vol. , V "' _ t ~~ T' V initial vol. V Then the ratio of the absolute volumes raised to the power of .406 logarithmically is equal to the ratio of the temperatures due to the equivalent compression ; also (?) } = iff" and ^ » ~ ?p ^^^ ^Iso logarithmic ratios from which the press- ure is derived from the volumes and the temperature from the relative pressures. Then for working the equation Y.40 — we may use the Table XVII.; in column 2 we find the adiabatic ratio of 14.7 172 COMPRESSED AIR AND ITS APPLICATIONS. gauge pressure by interpolation to be 1.64, the log. of which is 0.21484 X .406 = 0.087225, the index of which is 1.222, which is equal to the ratio of the absolute temperatures as found in column 2, Table XVI., or -15^ = 1.2222°. 522° Again we have I i ) = _ as explained before. For the work of compression we have .406 Vp ; In which — — = 3.438, a constant, d R = the difference .406 of the foot-pound equivalents of specific heat at constant press- ure, Mcp = 184.77, and the specific heat at constant volume Mcv= 131-6, which = 53.17, and T= the normal absolute temperature from 60° F. = 522°. For example, to obtain the foot-pound work for adiabatic com- pression from 60° F. to two absolute atmospheres, or 14.7 pounds gauge pressure, we have as per equation above 3.438 X 53.17 X 522 X ( ^ — I j = the foot-pounds for one pound of free air, and this product divided by 13. i = the foot-pounds of work per cubic foot. The operation will theii be for the last term of the equation ^'^ = 2, the logarithm of which is 0.30103 X .29 — log. 14.7 0.08729, the index of which is 1.2225, and 1.2225 — i = .2225. The total product will then be 21,231 foot-pounds per pound of 21 2^1 air, and — ' ^ = 1,620 foot-pounds per cubic foot of free air 13. 1 compressed from 60° F. to 14.7 pounds gauge pressure. This differs slightly in amount from the method of computation by temperatures on account of not carrying out fully the decimal system. The saving in foot-pound work by compressing air that is moist even to saturation has been demonstrated, by experiments ACTUAL WORK OF THE COMPRESSOR. 173 made in France by M. Mallard, to be ^yi per cent at 3 atmos- pheres, yy^ per cent at 4 atmospheres, 1 1 per cent at 5 atmos- pheres, and 12 per cent at 7 atmospheres. This should be observed as an advantage in foot-pound work by compressing air in rainy or foggy weather. Chapter XII, MULTI-STAGE AIR COMPRESSION, The great range of pressures through which compressed air is used, calls for pressures varying from i pound to 3,000 or more pounds per square inch ; but the greatest field of its work is found between 50 and 100 pounds gauge pressure. Even at 100 pounds the greatest economy of production is found in the two-stage effect, which eliminates to a large degree the heat- resisting power acquired during the second half of the piston stroke in a single-stage compressor. For higher pressures the economy of two-stage compression is largely increased up to 500 pounds, and with three-stage compression up to 1,000 pounds, and with four-stage compression up to 3,000 pounds. The great heat generated by single compression to high pressures is apparent by referring to Table XVL, where it will be seen that the single-compression temperature for a pressure of 200 pounds reached 673° F., which is above the melting- point of lead, and will fire woodwork. The effect of such great heat on the packing and lubricants of a compressor are apparent ; hence the necessity for a two-stage process with in- tercooling when compressing air to above 100 pounds pressure. The heat of single-stage compression is graphically shown in the diagram Fig. 45, where the temperatures are shown for dif- ferent free air intakes at 0°, 60°, and 100° F., and the heat of compression temperatures at the pressures of atmospheres up to 21 and of pounds gauge preSvSure up to 294. Of course the ab- sorption of heat by the cylinder walls modifies the temperature somewhat, but the fire pump before described shows that press- ures from air at the ordinary temperature of a room will ignite combustibles at above 350 pounds pressure. The introduction of water into the cylinder as formerly prac- 12 1/8 COMPRESSED AIR AND ITS APPLICATIONS. tised has had but little practical effect, and unless introduced in quantities to keep down the temperature does not add to heat economy, and in large quantities adds to the cost of work. The manner and time of injection greatly affect its usefulness in cool- ing the air, so that if drawn in by the suction of the piston its spraying effect is lost by its contact with the cool incoming air, and the spray can only wet the walls and piston at best. If it is forced in as a fine spray at the moment that the compression has raised the temperature enough to be absorbed by the water, say through the last half of the stroke, it requires power and the operation of a pump, at a cost that seriously affects the economy of the water-injection system. Besides the entanglements ap- pertaining to this method of obtaining compressed air at moder- ately high pressures, the compressed air is loaded with moisture which is not all dropped in the receiver, in active operations, but is carried along the transmission pipes in a misty or satu- rated condition, and becomes a nuisance in the exhaust of oper- ating machines. The uncertainty of the quantity of water entering a cylinder with a quick-working piston is a source of danger from concussion, and finally the wear and tear of water- injection cylinders from the inability to obtain pure water has been one of the principal causes of the abandonment of this class of compressors by experienced builders. TWO-STAGE COMPRESSION. The practice of two-stage compression for moderate press- ures, say to 100 pounds, has been long in use in the compressors of the Norwalk Iron Works, with a fair claim for economy over the increased friction from the second cylinder. For pressures above loo pounds further compounding becomes necessary, as a matter of both economy and safety. Safety being in some cases an important element in eliminating as far as possible the lia- bility of explosive effect from high temperature and its effect upon the oil of lubrication, this will be discussed further on. In Fig. 5 1 is shown an outline card of two-stage compres- MULTI-STAGE AIR COMPRESSION. 179 sion to 75 pounds in which the maximum pressure of over 80 pounds was reached in order freely to deliver the air through exit valves of restricted area. The depressed inlet curve of the second-stage card shows one of the losses in multiple compres- sion, which is due to the small area of the intercooler, its con- nections, valves, and to the shrinkage of volume by the inter- cooler, which, if its capacity is not equal to isothermal cooling, causes a loss in the work of the second cylinder. With cooling receivers of large capacity the continuous working value of the second cylinder rises to its proper function, and the inlet card Fig. 51.— two-stage card. lines come more near to the delivery line of the first-stage cylinder. The possibilities of economy may then rise from 4 per cent to about 1 5 per cent of the work lost by hdat in two- stage compression, above the isothermal work. The heat loss by one-stage compression to 80 pounds from 60° F. is equal to ^' ^^ ~ ^'94 _ ^^^4 per cent ofthe foot-pound 3>942 work of isothermal compression, theoretical; the figure being from the adiabatic and isothermal columns in Table XIX. The actual loss may be much less in the most efficient water-jacketed head compressors, as shown in a comparison of columns 2 and 4 in Table XIX. Taking the figures for 80 pounds from these columns we have ^''^ — — ^^9^ _ 204 per cent loss in foot- 3,942 pounds of the work of isothermal compression. 8o COMPRESSED AIR AND ITS APPLICATIONS. The following table will serve to illustrate the large saving that it is possible to effect by compounding. This table gives the percentage of work lost by the heat of compression, taking isothermal compression, or compression without heat, as a base. TABLE XX. — Power Lost by One, Two, and Four Stage Compression. Gauge press vires. One stage. Two stage. Four stage. Gauge pressures. One stage. Two stage. Four stage. 60 Per cent. 30.00 34- 00 38.00 52.35 68.6o 83-75 90.00 Per cent. 13.38 15.12 17.10 23.20 29.70 32.65 35.80 Per cent. 4.65 5.04 8.00 9.01 12.40 15.06 16.74 1,000 1,200 1,400 1,600 1,800 2,000 Per cent. 96.80 106.15 108.00 110.00 116.80 121.70 Per cent. 35.00 40.00 41.60 42.90 44.40 44.60 Per cent. 16.90 17.45 17.70 18.40 19.12 20.00 80 100 200 400 600 800 In columns 2,3, and 4- no account is taken of jacket cooling, it being a well-known fact among pneumatic engineers that water jackets, especially cylinder jackets, though useful and perhaps indispensable, are not efficient in cooling, especially so in large compressors. The volume of air is so great in propor- tion to the surface exposed, and the time of compression so short, that little or no cooling takes place. Jacketed heads are useful auxiliaries in cooling, but it has become an accepted theory among engineers that compounding or stage compres- sion is more fertile as a means of economy than any other sys- tem that has yet been devised. The two and four stage figures in this table (columns 3 and 4), are based on reduction to atmos- pheric temperature 60° F. between stages. This is an impor- tant condition, and in order to effect it much depends on the intercooler. In this device we have a case of jacket cooling which in practice has been found to be efficient where engineers specify intercoolers of proper design. While cooling between stages we may split the air up into thin layers and thus cool it efficiently in a short time, a condition not possible during com- pression. This splitting-up process should be done thoroughly, and while it adds to the cost of the plant to provide efficient coolers, it pays in the end. MULTI-STAGE AIR COMPRESSION. l8l Referring again to the table, we learn that when air is com- pressed to lOO pounds pressure per square inch in a single-stage compressor without cooling, the heat loss may be thirty-eight per cent. This condition, of course, does not exist in practice, except perhaps at exceedingly high speeds, as there will be some absorption of heat by the exposed parts of the machine. It is safe, however, to say that in large air compressors that compress in a single stage up to loo pounds gauge pressure, the heat loss is thirty per cent. This, as shown in the table, may be cut down more than one-half by compounding or com- pressing in two stages, and with three stages this loss is brought down to eight per cent theoretically, and perhaps to three or five per cent in practice. As higher pressures are used, the gain by compounding is greater. The practical effect of compounding, however, does not re- sult in any material economy, unless the air is thoroughly cooled between the stages. Hot air in the cylinder of an air compressor means a reduction in the efficiency of the machine, because there is not sufficient time during the stroke to cool thoroughly by any available means. Water jacketing, the gener- ally accepted practice, does not effect thorough cooling. The air in the cylinder is so large in volume that but a fraction of its surface is brought in contact with the jacketed parts. Air is a bad conductor of heat and takes time to change its temper- ature. The piston, while pushing the air toward the head, rapidly drives it away from the jacketed surfaces, so that little or no cooling takes place. This is especially true of large cylinders, where the economy effected by water jackets is con- siderably less than in small cylinders. Leaks through the valves or past the piston will explain many indicator cards, and until something better than a water jacket is devised it is well to seek economy in air compression through compounding. In the case of high pressures, that is, from 500 to 3,000 pounds, it is essential to resort to compounding on the most economic lines by water-jacketing to the furthest extent and 1 82 COMPRESSED AIR AND ITS APPLICATIONS. Water outlet to intercooling to a powssible normal temperature, and for from 2,000 to 3,000 pounds the four-stage operation becomes imper- ative. THE INTERCOOLER IN STAGE COMPRESSION. One of the most important adjuncts in the economy of com- pressing air by stages to any desired pressure is the intercooler. For its best or most economical effect upon the work of a compound or multi-stage compressor, it should cool the passing air between each of the compres- sion stages to its normal tempera- ture, and, if colder water is avail- able, to a temperature as much as possible below the normal temper- ature. We illustrate in Fig. 52 one of the most approved combin- ations of intercooler and receiver, the Sergeant type, in which the heated aii?, direct from the com- pressor, passes into an upper opening, and down between a large number of small tinned copper tubes, held vertically in a sort of chimney. The air finally emerges into the shell portion of the inter- cooler and is free to travel through the top to the outlet tube. The smaller tubes mentioned terminate at either end in plates, into which they are expanded. The cooling water enters through the lower pipe and is forced up- ward through the cooler tubes, and finally emerges at the water outlet at the top. The water tubes are set so close together that they divide the incoming stream of air into thin sheets and bring it into very intimate contact with the cooling surface. As stated, the air is caused to enter at the top and pass downward, while Ynfef ^ Fig. 52.— the sergeant intercooler. MULTI-STAGE AIR COMPRESSION. 1 83 the cooling water enters at the bottom and passes upward. This is the accumulating principle upon which all successful liquid-air apparatus have been constructed. A properly designed intercooler should reduce the temper- ature of the compressed air to its original point; that is, to the temperature of the intake air. It can do even more than this, especially in winter, when the water used in the intercooler is of low temperature. A simple coil of pipe submerged in water is not an effective intercooler, because the air passes through the coil too rapidly to be cooled in the core, and such inter- coolers do not sufficiently split up the air to enable it to be cooled rapidly. This splitting up of air is an important point. A nest of tubes carrying water and arranged as described, so that the air is forced between and around the tubes, is an im- portant point in an efficient form of intercooler. If the tubes are close enough together and are kept cold, the air must split up into thin sheets while passing through. Such devices are naturally expensive ; but first cost is a small item when com- pared with the efficiency of the compressor, measured in the coal and water consumed. Receiver-intercoolers are more efficient than those of the common type, because the air is given more time to pass through the cooling stages, and because of the freedom from wire-drawing in the intake of the next cylinder, which may take place in intercoolers of small volumetric capacity. See Fig. 54 for illustration of intercooler of the Rand Drill Co., and further on for that of the Norwalk Compressor. AFTERCOOLERS. Aftercoolers are in some installations as important as in- tercoolers. An aftercooler serves to reduce the temperature of the air after the final compression. In doing this it serves as a dryer, reducing the temperature of air to the dew-point, thus abstracting moisture before the air is started on its journey. In cold weather, with air pipes laid over the ground, an after- i84 COMPRESSED AIR AND ITS APPLICATIONS. H a z S <: N w o O u •O Cfl fl J c3 J CO o 7 n? fl CO f3 O 6 0. S a MULTI-STAGE AIR COMPRESSION. 185 cooler may prevent accumulation of frost in the interior walls of the pipes, for where the hot compressed air is allowed to cool gradually, the walls of the pipe in cold weather act like a sur- face condenser, and moisture may be deposited on the inside for the same reason that we have frost on the inner side of a win- dow pane. In using these aftercoolers, and also intercoolers, it is good practice to allow from 8 to 10 cubic feet of free air Fig. 54.— the rand intercooler. per minute for each square foot of cooling surface. Further, an allowance of i pound of water for each 2 cubic feet of free air should be made. In Fig. 53 we illustrate the Ingersoll-Sergeant steam actu- ated '' straight-line " compound air compressor with an inter- cooler attached directly to the top of the cylinders. The inter- cooling cylinder or drum contains a water-circulating coil of pipes around which the air passes from the low to the high pressure cylinder. The pipe surface being so large, the air is cooled to 1 86 COMPRESSED AIR AND ITS APPLICATIONS. its normal temperature or possibly below when cold water is available. In Fig. 54 is illustrated the intercooler of the Rand Drill Company, which by its form and position allows of a very large amount of cooling surface to be utilized in the transfer of air from the low to the high pressure cylinder with a minimum amount of retardation by friction, thus giving to a two-stage system of compression a high efficiency. One of the principal advantages of two-stage compression over single-stage compression is found in the reduction of loss due to the heat of compression, and this represents a saving in power, since the resistance due to compression is directly pro- portional to changes in temperature. Other reductions in losses are found in reduction of clearance and strains and in a more uniform air resist- ance. Intermediate Air Cylinder Scale 367 High Pressure Air Cylinder Scale uoo THREE-STAGE AIR COMPRES- SION. The three cards, Fig. 55, represent in reduced scale the low-pressure, interme- diate, and high-pressure cards of a three-stage com- pressor for compressing air to 2,000 pounds gauge press- ure for a pneumatic gun bat- tery at Fort Winfield Scott, San Francisco, Cal. The discharge from the lov/-pressure cylinder was at 75 pounds, intermediate at 375 pounds, and the high-pressure at 2,000 pounds. The temperatures of the incoming air were brought down to slightly below normal by efficient intercoolers — the normal temperature being 75° F., the intermediate inlet show- Low Pressure Air Cylinder Scale AO Fig. 55.— three-stage air compression. MULTI-STAGE AIR COMPRESSION. 187 ing 73° F., and the high-pressure inlet 69° F. The large area of the receivers seems to have been a source of economy, as shown in the inlet lines of the cards. The cylinders, being all thoroughly water-jacketed, gave the folloAving temperatures in the discharge pipe: Low pressure 320° F., inter- mediate 289° F., high pressure 358° F., the adia- batic differences being 100°, 264°, and 522° respec- tively. This is a most interesting showing of the value of proper intercooling. The combined card equivalent to the three cards Fig. 55 is shown in Fig. 56, in which the cubic feet per revolution is scaled at the bottom of the card and the pressure for each stage is shown at the right of the vertical leg. The delivery lines of these cards show a faultless arrangement of air con- nections and valve areas. FOUR-STAGE AIR COMPRESSION. In Fig. 57 we present a combined air card of four-stage compression to 2,500 pounds per square 200 2100 2000 100 ISOO 1700 /GOO 1300 liOO IT \3 Cubic Feet of Air per Revolution Fig. 56.— three-stage compression card. inch. It represents the conditions derived from the actual cards taken from a four-cylinder single-acting compressor of the Ingersoll-Sergeant Drill Company, operated by two non-con- densing Corliss engines ; the individual steam cards of which, with the air cards, are shown in Fig. 58. The steam cylinders w^ere 18 by 36 inches, direct connected. The low and first intermediate air pistons were connected to one engine, the second intermediate and high-pressure air pis- tons to the other engine ; the engines being connected on one i88 COMPRESSED AIR AND ITS APPLICATIONS. shaft with cranks at right angles. The four single-acting air cylinders were 21 1^;, 9, 7, and 3^V inches diameter respectively, by 36-inch stroke. All the air cylinders were water- jacketed and provided with intercoolers of the Ingersoll-Sergeant type. The first inter- cooler has a capacity of 9 cubic feet as against 7.241 cubic feet in the low-pressure cylinder, with a cooling surface 112 square feet. The second intercooler was 1.8 cubic feet as against 1.32 cubic feet in the first in- termediate, with 60 square feet of cooling surface. The third intercooler was .7 cubic foot as against .57 cubic foot in the second intermediate air cylinder, with 35 square feet of cooling surface; while the after- cooler was of 1.6 cubic feet capacity with 45 square feet of cooling surface. The uniform lines of air intake, as shown on the separate cards, are of interest and are due to the large intercooler capacity in its relation to the following cylinder. For this relation we find that the first intercooler had 6.8 times the volume of the second compressing cyl- — =- ^J = Ls 22 = EI J =X =Z — = ■^ Z3 13 Cubic Feet Fig. 57.— four-stage air compression card. MULTI-STAGE AIR COMPRESSION. 189 inder, and the second intercooler had 3.2 times the volume of the following or third compressing cylinder, while the third intercooler had a volume of 3.9 times that of the high-pressure cylinder. The compressor engines made 58 revolutions per minute, compressing 419 cubic feet of free air from atmospheric press- ure at 75° F. to 2,500 pounds pressure, and delivering the air Low Pressure Air High Pressure Air First Intermediate Air Second Intermediate Air I Crank ^^•^^-^'^^ Head Fig. 58.— separate air cards and steam cards. from the high-pressure cylinder at 230° F., and from the after- cooler at normal temperature. The horse power developed at the maximum air pressure w^as 204 I. H. P. in the engines and 168.5 in the compressor, showing an efficiency of .826 for the friction losses in the entire plant. The temperature of the air throughout the stages is of interest, and from the record, the air entered the first stage at 74° F., was delivered at 176°, entered the second cylinder at 90°, w^as delivered at 142°, and finally delivered from the high-pressure cylinder at 230° F. The figures also show that 2 cubic feet or possibly more free air can be com- pressed to 2,500 pounds per square inch per indicated horse power. We have no test for general efficiency under full work- ing pressure of this four-stage compressor; but tests made while running from 135 to 170 atmospheres gave an efficiency IQO COMPRESSED AIR AND ITS APPLICATIONS. of about 65 per cent, and from the work of filling the receivers from I to 171 atmospheres, an average efficiency of 68 per cent; so that in regular work at full load the efficiency may be antici- pated to average about 63 per cent. In tests made by representatives from the Cornell Uni- versity, the several efficiencies of the apparatus are given as follows: Mechanical efficiency, 90.4 per cent; efficiency of com- pression, 88.9 per cent; volumetric efficiency, 89.34 per cent. The product of these is 71.8 per cent, a considerably higher fig- ure than either of those obtained from calculations based on the receiver pressure. We are unable to account for the difference except on the supposition that the indicated work of the air cylinders was not accurately measured. All indicator cards are liable to certain percentages of error, and there is an unusually large probability of error in the measurement of the indicated work in the second intermediate and the high-pressure air cylinders, since the pistons of the indicators used in taking the cards were only of j{ and 0.1 inch diameter, respectively; and the nominal scale of the springs was, respectively, 250 and 1,250 pounds to the inch. The method of computing the efficiency of the apparatus by comparing directly the work done in the steam cylinders with the work of storing the air in the receiver, measured by the volume of the receiver and the difference between the pressure at the beginning and end of the test, eliminates the errors of measuring the work done in the air cylinders by means of indi- cator diagrams. By this method it is not at all necessary to take diagrams from the air cylinders, although such diagrams are valuable for determining approximately the proportions of work done in the several cylinders, the value of the water jackets and intercoolers in reducing the total work of com- pression, the mechanical efficiency of the apparatus, and the so-called efficiency of compression, or the ratio of the indicated work in the air cylinders to the theoretical work of isothermal compression. MULTI-STAGE AIR COMPRESSION. I9I It is fair to state that the efficiency obtained above is based on tests made when the plant was newly set up and running under conditions in some respects less favorable than those which may obtain when it has been longer in service. Con- sidering this fact and the very high pressure to which the air is raised, the figures of efficiency above attained appear very creditable to the designers and builders of this remarkable compressor. THE FOOT-POUND WORK OF MULTIPLE-STAGE AIR COMPRESSION. Using the following formulas, we have for the first stage. "r.v^d'r^-.) <■■) W y and for the second stage, when the air is cooled to normal temperature between the stages, and for computation, ?„ = 2,116.8, the pressure of the free atmosphere per square foot. V = i cubic foot or any number of cubic feet. — ^ — = — — = 3-438. 2- = the y — I .406 P logarithmic ratio of the normal and the assumed absolute pres- sure of compression. ^ ~ — = -^ — = .29. — i and — 2 are y 1.406 the integers of the index of the logarithmic product of the pressure ratio and its exponent. For a two-stage compression to 100 pounds gauge pressure and to 50 pounds for the first stage, the computation is as fol- lows: First stage, 2,116.8 X 1X3-438 = 7,277.55. ^ = ^±1 = 4.401 the ratio; the logarithm of which is 0.643551 X by the ex- ponent .29 = o. 186629, the index of which = 1.537 — i = -537, which X 7,277.55 = 3,908 foot-pounds per cubic foot. To this 192 COMPRESSED AIR AND ITS APPLICATIONS. should be added the compressor friction and deducted the value in foot-pounds of the cooling effect of the cylinder. For the second stage we have 2,1 16.8 X i X 3.438 = 7,277.55 as before and the index of the first compression logarithm 1.537, to which must be added the index of the log. of the ratio of the second stage, which is ^^ J- 1 4.7 64.7 1.7727 = log. 0.24861 X .29 = 0.072097, the index of which is 1. 181, to which add the index of the first stage 1.537 — 2.718, and 2.718 — 2 = .718 X 7» 2 77. 55 = 5,228 foot-pounds per cubic foot, and .158 of a horse power per cubic foot, to which should be added the compressor friction, say 5 per cent, and deduct for cylinder cooling, say 8 per cent, which will be about 3 per cent to be deducted ; or the theoretical work will nearly cover the losses and gains. TABLE XXI. — Horse-Power Developed to Compress 100 Cubic Feet of Free Air, from Atmosphere to Various Pressures, Gauge pressure, pounds. One-stage compression D. H. P. Gauge pressure, pounds. Two-Stage compression D. H. P. Four-stage compression D, H. P. 10 3.60 5.03 6.28 7.42 8.47 9.42 10.30 II. 14 11.90 12.07 13-41 14.72 15.94 17.06 18.15 60 11.70 13.70 15.40 21.20 24.50 27.70 29-75 31.70 33-50 34-90 36.30 37-80 39-70 43- 00 45-50 10.80 It; 80 12.50 14.20 18-75 21.80 20 100 25 200 30 300 qc 400.. . . 24.00 25.90 27.50 28.90 30.00 31.00 31.80 33.30 35.65 37.80 39.06 40.15 40 ■lOO. . ... AC, 600 50 700 55 800 qoo 60 70 T,ooo 80 1,200.. 00 1,600., 100 2,000 2,300 3,000 For a three-stage compression to, say, 1,000 pounds gauge pressure, we have from the value of the first three terms as be- fore 7,277.55 X by the sum of the indices for the logarithms of the ratios for each previous stage -)- the index of the last stage — 3, the integers for three stages. The third stage will be P? = ^ — ziZ = 8,846 log, 0,946747 X .29 = 0.274556, index Xj 1 14-7 MULTI-STAGE AIR COMPRESSION. 1 93 1. 8815 +2.;i8 = 4.5995 - 3 = 1.5995 X 7,277.55 = ii,64ofoot- pounds per cubic foot, or .352 of a horse power per cubic foot. The compression of 100 cubic feet of free air per minute and the work developed in horse power has been tabulated from the formulas before given for one, two, and four stage compression. It represents very nearly the actual work of compression in first- class compressors, allowing for cylinder cooling, intercooling, and friction, which last partially neutralizes the cylinder-cooling effect. Table XXL The economy in power saved by two-stage compression for even as low a pressure as 60 pounds is very evident by inspec- tion of this table, which shows for sixty pounds a saving of 14.5 per cent and for 100 pounds 17.8 per cent. The saving for 1,000 pounds pressure of a four-stage compression over a two- stage is 18.8 per cent. 13 Chapter XIII. THE EXPANSION OF COMPRESSED AIR AND THE WORK OF THE MOTOR. The expansion of compressed air does work in a cylinder on the same lines as in the work of compression. The curve of expansion from normal temperature for compressed air is adi- abatic in the negative sense, for by compression the pressure and work are cumulative, while by expansion they are depletive, -B ^ G Volume Cu. Ft. Fig. 59.— expansion card. as shown by the card Fig. 59, in which the three radial lines of air pressure and work are shown. The curves are all hyperbolic in form, and for expansion are subject to an inversion of the equations and formulas used in compression. The theoretical equations for the expansion of air when no heat is absorbed by the motor cylinder are the same as for compression with the principal terms inverted. Therefore the 1.406 powers of the specific volumes are inversely proportional to the corre- sponding absolute pressures and temperatures. 198 COMPRESSED AIR AND ITS APPLICATIONS. We have then the proportion v '•''°° : \\ '•"" : : pi : p and p V '•"'"' = pi Vj '•"" Vj and p^ being the greater volume and press- ure ; also — = 2^^ Then using logarithms, 1.406 X log. — V' p V, log. ^ and log. i- = 1.406 X log. — -', or i- = V '■*'' p p, V p, V If we assume the initial volume v^ == i, and the original ten- sion or pressure p, = i atmosphere, we have for the pressure or tension p when the air has expanded to twice its volume, or V = 2 Vj, without loss of heat (adiabatic), i .406 X log. 2 = log. -. Then, for example, 1.406 X log. 0.30103 = log. 0.423248 = log. -. Then log. 0.423248 index = 2.65 and — = = .377 at- P P 2.65 mosphere. For temperature of expansion we have, Tj _ absolute reduced temperature (y T absolute normal temperature Then for a specific volume v^ expanded to 2 volumes from a /2 V y-*"^ temperature of 60° F. = 522° absolute, we have ( M — ^ ^ "' and log. 2 = 0.30103 X 0.406 = log. 0.1222 18, index 462 4- t 1.325 = the ratio of the respective temperatures. Then 522 X 1.325 = 691.6 — 522 = 169.6°, the drop in temperature due to the expansion of one volum^e to two volumes from 60° F. For the terminal pressure from the adiabatic expansion of com- pressed air in an engine or motor cylinder, we have the formula P__, — P = terminal pressure. [i""'] R in which p is the absolute initial pressure or gauge pressure plus 14.7, and P the absolute atmospheric pressure, 14.7. — — the ratio of expansion obtained by dividing i by the cut-off R expressed in tenths of the stroke of the piston. Thus for a cut- off of A or. 3, — =3-333 the ratio, the logarithm of which must 10 3 THE EXPANSION OF COMPRESSED AIR. 1 99 be multiplied by the exponent 1.406. The index of the loga- rithmic product becomes a divisor of the absolute initial press- ure, from the quotient of which the atmospheric pressure must be deducted for the terminal pressure. For example, for — 10 cut-off and 60 pounds gauge pressure, we have — = 3-333 log. 3 0.522835 X 1.406 = 0.735106, the index of which is 5.434; then /AijL = 13.; — 14./ — —I. The terminal pressure being one 5-434 pound less than atmospheric pressure. By a series of terminal pressures computed by the above formula, a card may be made indicating the terminal pressures of the adiabatic curve for any number of divisions so arranged that the cut-off may represent an even number of divisions, and the sum of all the divisions divided by the number will equal the mean pressure. As an example we illustrate this method by a card Fig. 60 detailed for A cut-off at 100 pounds gauge pressure. The approximate mean of the expansion from the third to the fourth division will be as follows : The ratio of expansion for the terminal is -= 1.333 log. o. 12483 X 1.406 = 0.17551, 3 index 1.498. Thenll±2 = 76.56- 14.7 = 61.8 and ^i:l±i^ 1.498 2 == 80. 9 the mean pressure due to the expansion of the fourth space. The next terminal will be A = 1.666 log. 0.221675 X 1.406 = 3 0.311675, index 2.05, and -ii^ = 55.9 — 14.7 = 41.2. Then 2.05 "^ — l! — =51.5 the mean pressure of the fifth space, and so on through the ten spaces ; the whole aggregating ^ ^'^"^ — 10 52.79, the mean pressure of the card with a terminal of 6.58 pounds, which approximates nearly to the figures given as 200 COMPRESSED AIR AND ITS APPLICATIONS. computed from the ratios in the 3d and 7th columns of Table XXIII. These computations and the values given in Table XXIII. are theoretical, and take no account of the clearance in the cylinder and ports and of the absorption of heat by the air from the motor cylinder. It is noted that the cylinder of a motor is much colder than the outer air when compressed air at atmospheric temperature is used, and heat is being constantly absorbed by the cylinder and given to the expanding air. It will be readily understood that the walls of a motor cylinder, as soon as normal running con- ditions are established, absorb heat from the incoming air at atmos- pheric temperature until a moment after the cut-off, when the con- dition becomes reversed and the cold expanding air receives heat from the walls of the cylinder in an increasing degree until the ex- FiG. 60.-EXPANS10N CARD. ha_^st takes place, when, if under a terminal pressure, the tempera- ture of the contents of the cylinder suddenly drops to the point due to the total expansion from the working pressure to atmos- pheric pressure, less the amount of heat absorbed at full press- ure or given to the expanding air during the expulsion of the cold air on the return stroke of the piston. These amounts are small in their effect upon motor efficiency, and can be entirely eliminated by warming the motor cylinder — just the opposite of the treatment of a compressor cylinder for increasing its effi- ciency. The clearance in a motor cylinder adds to its mean pressure at the expense of the relative volume of the stroke at the cut-off. The volume of the clearance also increases the vol- ume due to the nominal cut-off, varying with the cut-off volume. In the following table is given the actual cut-off due to the various percentages of the clearance in motor cylinders for the nominal cut-off as given in column i. ^i^ - S...M.P. i s <-— .,^. ) ^ _ 1 '""■ -» t" ^^__ ^ SO. 9 ^^^__^5S».— ■ ■■—^■^iA -s:,.,-^ - ::-...6-/^^-^ — — //^3 -—(9.7 ^~r4 S./4 — —'6.5S THE EXPANSION OF COMPRESSED AIR. 20I For example, let the cylinder stroke be lo and the clearance .07 per cent, cut-off — , then 10 X .07 = .y ^ 10 — 10.7, the actual volume of cylinder and clearance. Then the sum of the ratios of the cut-off and clearance divided by the actual vol- ume of the cylinder and clearance equals the actual clearance, 3+.7 = J:z = .34 57 the actual clearance. In this manner 10.7 the following table of nominal cut-off percentage of clearance and actual cut-off has been computed. The rule serves for any cut-off and clearance. TABLE XXIL — Excess of Cut-Off Due to the Percentage of Clearance FOR the Nominal Cut-Off in Column i, for Compressed-Air Motors. Nominal cut-oflf. Percicntage of Clearance. .04 .06 .07 .08 o. 10 .12 .14 .16 .18 .20 .22 .24 .25 .26 .28 .30 .32 •34 •36 ■38 .40 .42 .44 .46 .48 .50 .52 .54 .56 .58 .60 .62 .64 .66 .68 .70 .72 •74 • 75 0.126 .146 .165 .184 .204 .223 •243 .262 .272 .281 .301 .320 •340 •359 •378 ■398 .417 .437 •456 •475 •495 .514 •534 .554 • 573 •593 .612 .632 .651 .670 .690 .709 .729 .748 .758 ^•135 •154 .174 •193 .212 .231 .251 .270 .279 .289 .308 •327 •346 .366 •385 .404 •423 .442 .462 .481 .500 .519 .538 • 558 ■ 577 • 596 .615 •634 • 654 •673 .692 .711 • 731 • 750 .760 0.143 .162 .181 .200 .219 .238 .257 .276 .286 •295 •314 •333 •352 •371 •390 .409 •429 •448 .467 .486 • 505 • 524 • 543 .562 .581 .600 .619 .638 •657 .676 • 695 .714 •733 .752 .762 0.151 .170 .189 .207 .226 • 245 .264 .283 •293 .302 .321 •340 •359 •378 .396 .415 •434 • 453 .472 .490 • 509 .528 .547 .566 .585 .604 .623 .642 .661 .679 .698 •717 .736 •755 .764 0.159 .177 , 196 • 215 •233 .252 .271 .290 •299 .308 .327 •346 •364 •383 .402 .420 •439 • 458 •477 •495 .514 .533 •551 .570 .589 .607 .626 .645 .664 .682 .701 .720 .738 ■ 757 .766 0.167 .185 .204 .222 .240 .259 .277 .296 .305 •315 •333 .352 .370 .389 .407 • 425 •444 .462 .481 .500 .518 •537 ■ 555 ■574 •593 .611 .630 .648 .667 .685 •703 .722 •740 •759 .768 o.i82> .200 .218 .236 .254 273 291 309 318 327 345 364 382 400 418 436 455 473 491 509 527 546 564 582 600 618 637 655 673 691 709 727 745 763 772 202 COMPRESSED AIR AND ITS APPLICATIONS. In Table XXIII. are given the theoretical conditions in re- gard to the pressures and temperatures of compressed air when expanding in the cylinder of a motor engine, to which correc- tions must be made for clearance by adding the additional amount to the cut-off as per Table XXII. for various percent- ages of clearance, for a definite ratio of expansion, from which other ratios for the pressures and temperatures may be com- puted from the formulas given for each column in Table XXIII. TABLE XXIII. — Ratios of Pressures and Temperatures due to Expansion OF Compressed Air in a Motor Cylinder, Theoretical. o pi O •si Pi X! 0) cut-off. Ratio of mean i II ^ .Oh l^ 1 6 m a; Oh C Ratio of mean to total 1 absolute pressure during- expansion onlv. P X Ratio - P'. Ratio of initial to final temperature. T X R = T2 = absolute temperature of exhaust. Ratio of initial to final absolute temperature due to cylinder expansion only. T X R = Tj. Ratio of initial to final absolute pressures for ratio of expansion. PXR-P= final pressure. I 2 3 4 5 6 7 O. lO 10.00 2493 0.1659 0.3908 5131 0.0391 .12 8.33 2903 •1935 4210 5410 .0505 .14 7.14 3293 .2201 4484 5657 .0628 .16 6.25 3665 .2458 4735 5880 .0758 .18 5-55 4020 .2708 4968 6084 .0894 .20 5- 00 4360 .2950 5186 6273 .1037 .22 4.54 4685 .3186 5392 6448 .1186 .24 4.16 4996 .3416 5586 6613 .1341 .25 4.00 5147 •3529 56S0 6692 .1420 .26 3-84 5295 .3641 5772 6768 .1501 .28 3.57 5580 .3861 5949 6915 .1666 .30 3-33 5854 .4077 6119 7055 .1836 •32 3-12 6116 .4288 6282 7188 .2010 .34 2.94 6367 .4496 6439 7315 .2189 .36 2.78 6608 .4700 6591 7438 •2373 .38 2.63 6838 .4900 6738 7565 .2561 .40 2.50 7358 •5C97 6881 7668 .2752 .42 2.38 7269 .5291 7019 7777 .2948 .44 2.27 7470 .5481 7154 7883 .3148 .46 2.17 7662 .5670 7285 7985 .3351 .48 2.08 7845 .5855 7412 8084 .3558 .50 2.00 8019 .6038 7537 8180 .3768 .52 1.92 8185 .6218 7658 8274 .3982 .54 1.85 8342 .6396 7777 8365 .4200 .56 1.78 8492 .6572 7893 8453 .4420 .58 1.72 8633 • 6745 8007 8540 .4644 .60 1.667 8767 .6919 8119 8624 .4871 .62 1. 61 8893 .7086 8228 8706 .5101 .64 1.56 9011 .7254 8335 8787 •5335 .66 I-5I 9123 •7419 8441 8866 •5571 .68 1.47 9227 .7583 8544 8943 .5810 .70 1.429 9324 ■ 7745 8646 9018 .6052 .72 1-39 9414 .7906 8746 9092 .6297 .74 1.35 9497 .8064 8844 9165 • 6545 .75 1.333 9536 .8143 .8893 ! 9200 .6669 THE EXPANSION OF COMPRESSED AIR. 203 In these columns R is the ratio as in column 2, or a ratio as- sumed by the addition for clearance percentage as given in Table XXII. Account should be taken of the heat absorbed by a motor cylinder when operated by compressed air at atmos- pheric temperature. When air is reheated before entering a motor cylinder so as to exhaust at near atmospheric temper- ature, the theoretical conditions will not be materially affected. The formulas from which Table XXIII. has been computed are: For column 2, = ratio of expansion. cut-off ^ For column 3, the formula is ^ -j-— =r ratio of mean pressure during the whole stroke, and (p X ratio) — P = mean pressure. The first terms of the equation as shown below become '-^ — ^^ =: .2854, adding — = .3 =. 5854 the ra- 3.333 R tio for .3 cut-off as in column 3. ..451 x[.- (1)"' For column 4, — ^-^ = ratio of mean to total absolute pressure during expansion only ; for which the value is obtained by multiplying the absolute initial pressure by the ratio and subtracting the atmospheric pressure, p X ratio — P = mean pressure. As an example, for computing from this formula, we assume a motor running wath 50 pounds gauge pressure and — cut-off. The formula may then be written 10 ^ V3-33^ . 3-33 - I The exponential ratio must be obtained by logarithms. Log. 3.333 = 0.522835 X .408 = log. 0.2 1 33 16 index of which is 1.634 and = .6119 and i — .6119 = .3881 X 2.451 = 1.634 .9512331 and '^ — ^li = .4077, the ratio as found in column 4. 2.333 204 COMPRESSED AIR AND ITS APPLICATIONS. Column 5. ( — ) the ratio being for -^cut-off 3.333 as be- fore, log. X by the exponent gives = .6119, as found in 1.634 column 5. Then if a motor is running with 50 pounds gauge pressure and at 60° F. atmospheric temperature, or 520° abso- lute, and (520 X .61 19) — 460 = — 142° F. theoretical, modified by the effect of the clearance and heat absorbed from the outer atmosphere through the cylinder. In this case the final press- ure at exhaust as per ratio in column 7 will be 64.7 X .1836 == 11.87 — 14.7 ==— 2.83 pounds, which shows that a -^cut-off is not the most economical point unless the clearance is sufficient to bring the final pressure to the atmospheric line or enough above to compensate for engine friction. . J X .29 Column 6. / — ) is the ratio of temperature for initial and final pressures, and is obtained by the same method as for column 5. Then for J- cut-off as above (520° X .7055) — 460° = — 93.2°; 10 the temperature when the pressure reaches the atmospheric line. ii) Column 7. vR/ is the ratio of initial and final absolute ~R~ pressures for the given ratio of volume ( — ) which is the logarithmic ratio as in column 5 , divided by the ratio in column 2, and gives the terminal pressure in the cylinder; as, for ex- ample, for 50 pounds gauge pressure and -^ cut-off (64.7 X .1836) — 14.7 = — 2.83 or nearly 3 pounds negative pressure. Now, for example, take the clearance effect into consider- ation for the same pressure and cut-off. We find that for a clearance of 5 per cent the nominal cut-off will be advanced to a real cut-off of .333 and = 3 the ratio. Then \ 3 / THE EXPANSION OF COMPRESSED AIR. 20$ log. .477121 X .408 = 0.194665, index of which is 1.565 and .639 and '—^ = .213, the ratio of the absolute initial 1-565 and final pressures. Then (64.7 X .213) — 14.7 = — i, the terminal pressure. Thus we find that at 60 pounds gauge pressure — cut-off with 5 per cent clearance will give a terminal pressure of-|- 1.2 pounds, which is a very economical point of cut-off for this pressure and clearance. TABLE XXIV. — Mean and Terminal Pressures in an Motor. Theoretical and Not Including Clearance. Each Cut-Off. Air Engine or With Ratios for it: Pressures. Gauge Pressures, Pounds. 1 Ratio. 50. 60. 70. 80. 90. 100. PXR-P. M Mean Terminal . . 13-5 - 8.0 17.8 - 7.0 22.2 -6.0 26.5 - 4-9 30.9 - 3-9 35.3 - 2.8 0.4360 .1037 H Mean Terminal . . 18.6 - 5.6 ' 23.7 - 4.1 28.9 2.7 34.0 - 1.3 39.2 + .1 44-3 1.6 .5147 .1420 J ( i Mean w ■( [ Terminal . . 23.2 - 2.6 29.0 - I.O 34.9 + .8 40.7 2.6 46.6 4-5 52.4 6.3 .5854 .1836 m\ Mean Terminal . . 28.0 0.0 34-7 2.3 41.2 4.6 47.8 6.9 54-5 9.2 61.0 II. 5 .'6608 .2281 xVl Mean Terminal . . 31.0 3-1 38.0 5.8 45-1 8.6 52.1 II. 4 59-3 14. 1 66.3 16.9 .7058 .2752 A-l Mean Terminal . . 37.2 9.6 45.2 13-4 53.2 17.2 61.2 21.0 69.2 24.7 77.3 28.5 .8019 .3768 M Mean Terminal . . 42.0 16.8 50.8 21.7 59-5 26.5 68.3 31-4 77.1 36.3 85.9 41.2 .8767 .4871 The values in the above table are derived from the ratios in Table XXIII. and may be interpolated by using ratios in that table, or the formula by which they were computed for any re- quired cut-off, to which the extensions for any percentage of clearance may be added from Table XXII. 206 COMPRESSED AIR AND ITS APPLICATIONS, THE WORK OF EXPANSION. The work of expansion of air from any temperature to the zero of absolute temperature in foot-pounds has an intrinsic value measured by the mechanical equivalent of air at constant volume, Mcv, = 778 X .1689= 13 1.6 foot-pounds per unit of heat. Then from 60° F. the absolute temperature is 520° F., and 520 X 13 1.6 = 68,432 foot-pounds. From 32° F. it is 492° X 13 1.6 = 64,747 foot-pounds. By another formula, the atmospheric pressure P^ multiplied by the volume of i pound of air in cubic feet at atmospheric press- ure at any specific temperature, and the product divided by the P V ratio of the specific heats, — i, or — ^ — -" for the above temper- .406 ature, the work will then be — '- ^=68,300 foot- .406 pounds. In Table XV. are given the volumes of i pound of air at vari- ous temperatures. The variation in the values of the specific heat of air at constant pressure and at constant volume, as- signed by different investigators, is the cause of the discrepancy in the results from the formulas of different authors ; see article on specific heat and Table XIV. For ascertaining the amount of foot-pound work of com- pressed air, expanding to atmospheric pressure from any initial ^ T P r /P\-n pressure, we have the formula, ^ — - i _ /_|3 = foot- pounds of work per pound of air, adiabatic expansion. For example, one pound of air at 2 atmospheres 29.4 pounds absolute pressure, 14.7 pounds gauge pressure, at 60° F., is computed from the following figured terms : 3 X 520° X 2,116.8 r /I4-7 ,0807 X 492° L V29.4 [-(S)*] 83,179 X I -3j/_i=__L_=.788 2 1.2599 THE EXPANSION OF COMPRESSED AIR. 20/ I — .788 = .2 12 X 83,179 = 17,634 foot-pounds, and iZl__^ = 1,346 foot-pounds per cubic foot. For any other pressure, say 50 pound-gauge pressure. The sum of the first three terms is a constant, viz., 83,189, and the fourth term will be and I — .609 = .391 X 83,189 = 32,526.9 foot-pounds per pound of air expanded from 50 pounds gauge pressure to at- mospheric pressure. Then ^—^ — '-2 — 2,483 foot-pounds per cubic foot. The ratios of pressures and volumes from adiabatic com- pression and expansion may be obtained from the following P / V \'"^ V /P \**'" formulas, —!.= (—) and _ = (— M in which P^ and v^ are p V V, / V, V p / the greater pressures and volumes. Then, for example, for the relative volume of compression, say for two atmospheres abso- lute or any number of pounds absolute pressure, we have _. _ flAlZ] — ( 1\ log. 2 = 0.30103 X .71 = 0.21373, the in- p V29.4/ \2/ dex of which is 1.636 and = .617, the ratio of compression 1.636 and expansion. Then assuming i pound of air 13. i c\ we have 1 3. 1 X .617 = 8.08 cubic feet, the volume of i pound after adia- batic compression to 14.7 pounds gauge pressure, and — ^ = .617 21.2 cubic feet, the volume of 13. i cubic feet of air at 14.7 pounds gauge pressure when completely expanded adiabatically from 14.7 pounds gauge pressure. The formulas for the work of expansion vary slightly in their results as given by different authors. Using Professor Unwin's formula for foot-pounds of work (theoretical) for one pound of air, we have — ^Pv [i - (|-)^"F^] = 3.438 X 2,116.8 X 13. 1 =95,336 208 COMPRESSED AIR AND ITS APPLICATIONS. for the first three terms, and for an expansion from 3 absolute atmospheres 44.1, to atmospheric pressure 14.7, Then —log. 3 = 0.477121 X .29 = log. 0.138365, the index of which is io375 and = .7272, and i — .7272 = .2728 X 1-375 95,336 = 26,007 foot-pounds for the work of one pound (13. i cubic feet) of air expanding from 29.4 gauge pressure to atmos- pheric pressure; not including friction and lost work from leakage. Another formula from Church's "Mechanics of Engineer- ing," for the foot-pounds of expansion of i pound of free air compressed and used for work in a cylinder, is : P r / P A i~i 3 T ° — I — I — I ^ , in which the cube root of the press- ^ .0807 1„ L Vp/ J ^ ure ratio is used as the exponent. Then for 30 pounds gauge P lA 7 pressure and — = — tii , T = absolute temperature of the work- P 44.7 ing air, say 60° F., and t^ the absolute temperature of 32° F. The figures will then be 2,116.8 r /i4.7\i~i 3 X 520 X ——^ ^ I - l-^)^ . .0807 X 492 L V44.7y J The product of the first three terms is 83,179 X y — 3-04 .6905, and I — .6905 = .3095. Then 83, 179 X .3095 = 1.448 25,743 foot-pounds, the work of expansion of one pound of free air (13. 1 cubic feet) at 60° F. from 30 pounds gauge pressure to 2 ^ 7 a "^ atmospheric pressure. -"^^-^ = 1,965 foot-pounds per cubic 13. 1 foot. In computing the practical work of expansion in a cylinder, the actual ratio of expansion is not due to the nominal ratio of the cut-off to the stroke, since expansion also takes place in the volume of the clearance by the amount of the piston clearance THE EXPANSION OF COMPRESSED AIR. 209 and port area. As the nominal clearance is expressed in parts of 10, the percentage of the clearance is also expressed in parts of 10. Then the cut-off plus the clearance, divided by the cylinder volume plus the clearance, equals the actual cut-off, as per Tables XXII. and XXIII. and examples in their expla- nation. 14 Chapter XIV. TRANSMISSION OF POWER BY COMPRESSED AIR. The use of compressed air for power purposes at a distance from the compressing plant is no longer a mooted subject of discussion. Successful use for even great distances has be- come a fact in practice, and its economy is no longer in doubt. More than twenty years ago the distribution of compressed air for power rental attracted attention, since which time it has made rapid strides in useful installations that are widespread ; not only for public service, but for operating machines and tools in machine shops, factories, and our great constructive works. For mining and drifting in tunnel work the transmission of compressed air for running drills and pumps has been long known as the leading method and the only safe and economical means of operating machinery underground and throughout the drifts and galleries to the deep headings of the modern mining system . The conveying of compressed air for a few thousand feet had been long in use, and its convenience and economy could not be gainsaid ; but when transmission for miles came to be considered, the question of loss of power had its period of dis- cussion ; now the doubts raised have been put to flight by the later practice and its accomplished facts. The continuous compressed air line of ten and twenty miles has at last become an actuality, owing to the progress of manufacture of large pipe lines of great sustaining power, by which air at high pressure may be conveyed through pipe lines of suitable size to guarantee small loss from air friction. The apparent loss by friction may be slightly compensated by ex- pansion of the volume at a lower delivery pressure, so that what it loses in pressure it gains in value ; yet the fall in press- ure in long pipe lines does involve a loss in transmission, as 2 14 COMPRESSED AIR AND ITS APPLICATIONS. shown by the loss of efficiency in the motor due to loss of ini- tial pressure. As compared with other means of transmitting power for great distances, air is always available and can be discharged from motors or pumps with a health-giving property in mines or in factories; it has peculiar advantages in underground work. The success in the distribution of compressed air for power and refrigeration during the past twenty years in Paris, France, and later in England, Switzerland, and Germany, has set aside all doubts as to its utility and economy. For its work in a great city, it has no equal, as shown by the multiplicity of operations carried on in Paris by the compressed-air system as lately de- veloped there. The compressed-air plant has now been in- creased to 24,000 horse power, having main pipe and distribut- ing lines aggregating 140 miles in length, of which about 100 miles are used for power purposes alone, and 40 miles for the operation of pneumatic clocks. From the power mains the smaller distributing mains aggregate 20 miles in length, and supply 955 power consumers, and also 1,637 establishments in which compressed air is used for the operation of pneumatic clocks, of which there are about 7,000. Not only is compressed air used for small factory power and refrigeration, but it has become a most convenient power for elevators, for there are nearly two hundred passenger and freight elevators used throughout the mercantile district in which the air pipes are laid. A more detailed description of this interesting plant will be given further on. It is truly strange, in view of the successful operation of a public supply of compressed air in Paris and other parts of Europe for the past twenty years, that our otherwise enterpris- ing American cities, so noted for internal improvements, are still behind the age in the distribution of air power from central plants. As to the loss of power by transmission through long lines, the tests made with the Paris plant have furnished us with the TRANSMISSION OF POWER BY COMPRESSED AIR. 215 best practical results. The average velocity in the mains of the Paris system for a length of main equal to 55,000 feet — about 10 miles — was found to be 20 feet per second, and the loss due to friction was 1.65 pound per mile. This for 10 miles would amount to 16.4 pounds loss in pressure, or about 18 per cent from an initial pressure of 92 pounds. This leaves a clean working pressure of 75 pounds at the end of the line, with higher pressures all along the line in a municipal dis- tribution with one continuous pipe line. In the system of dis- tribution as arranged in the Paris and Birmingham air plants, the drop in air pressure throughout the lines does not exceed 8 pounds. In the planning of a compressed-air transmission system, especially for public service, a consideration of future wants in the first installation, by the laying of much larger-sized pipes than are required for present use, becomes a source of immedi- ate economy in air-pressure loss, and will obviate some of the troubles and losses that are now felt in the Paris plants, which have been caused by the increased demand for air power when its convenience came to be recognized by the community. To summarize, air is in practice proving to be a fairly cheap and most convenient transmitter of power, allowing fine subdivi- sion and transportation to remote points, with the crowning and unique quality of suffering no appreciable loss when held in storage. For intermittent service it is of great value, allowing widely varying speed of tools, dispensing with long lines of shafting and belts, giving free head-room, and increasing the shop-light as well as lessening the first cost of roof frames when they have not to carry shafting. The pipes require no coating; they radiate no heat, and therefore can be put in close corners without increasing the fire risk; their direction is readily changed in any plane without risk of pocketing or water-ham- mer, and leaky joints are not a nuisance or risk. In no case are exhaust pipes required, and in most, if not all cases, the exhaust adds to the men's comfort. 2l6 COMPRESSED AIR AND ITS APPLICATIONS. COMPRESSED AIR FLOWING IN PIPES. When compressed air flows along a pipe there is necessarily a fall of pressure due to the resistance of the wall surface of the pipe, friction, and consequently the volume and velocity of the air increase along the length of the pipe in the direction of the motion . Generally, in compressed-air transmitting systems, the air is delivered into the mains at a temperature above that of the surrounding air, or of the earth in underground lines. The excess of heat is soon absorbed by the surrounding medium, and in long lines the transmission may be said to be isothermal. The loss of pressure is independent of any changes in temperature; it is directly proportional to the length of the pipe line and to the square of the velocity, and inversely as the diameter of the pipe. The gain in free air delivery by loss of pressure is nearly as the square root of the loss in pressure. From experiments made for friction in the long lines at the Mont Cenis tunnel it was found that the frictional loss in press- v' 1 ure was 0.0936 —— , in which v was the velocity in feet per sec- ond, 1 the length of pipe in feet, and d the diameter of the pipe in inches. Other formulas were used in the experiments for obtaining the friction in long pipes in the Paris system, in which the velocity became a term in the equation, together with a coeffi- cient of decreasing value with the increase in size of the pipe. Thus the coefficient c was assigned to vary as .0027 ( i + — ^ ), \ 10 d/ in which d is the diameter of the pipe in inches. Using D'Arcy's coefficients for the actual diameters of wrought-iron pipe, we have the discharge in cubic feet of com- pressed air per minute under the terminal pressure from a pipe of any diameter and length with various initial and terminal pressures from the following equation : D = c 4/ ^ ^ P V"^ w X length TRANSMISSION OF POWER BY COMPRESSED AIR. 217 in which d^ is the fifth power of the actual diameter, p — p^, the difference betw^een the initial and final pressures, w the density of the compressed air at the initial pressure as in col- umn 3, Table XXVI. ; the length of the pipe line in feet. In Table XXV. are given the nominal diameter of wrought-iron pipe of standard sizes, the actual diameter, the value of the coefficient c, and the value of the coefficient multi- plied by the square root of the fifth power of the actual diame- ter, c^d^ which will facilitate computation. In Table XXVI., column 3, the weight of a cubic foot of compressed air is given for the pressures in column i, multi- plied by the ratio in column 2, or by the formula, w = (.068 X P) + I X .0761, where P is the initial gauge pressure in pounds per square inch at the receiver or entrance to the transmission pipe. For any pressure not found in the tables the above formula may be used, as, for example, for 500 pounds gauge pressure .068 X 500 = 34 -f I = 35 X .0761 = 2.663, the weight of i cubic foot of air at 500 pounds gauge pressure. This may also be 514.7 obtained by the ratio of absolute compression X .076: = 35 X .0761 = 2.663, ^s before. 14.7 TABLE XXV. — Of Nominal and Actual Diameters and Areas of Stand- ard Wrought Iron Pipe. Coefficients and Multipliers for c-y/d^ ^^^ Different-Sized Pipes. '" tT fcT aj 'ri I— 1 ;-r tT tc "J^ m eI-s 111 u £0 1^ " I: I'd S 'J li u 1^ ^r- <|.S <=« &8 > cs G I 2 3 4 5 I 2 3 4 5 I 1.048 0.8626 45.3 45-3 5 5.025 19.99 58.4 3,298.0 1% 1.38 1.49 47.8 86.0 6 6.065 28.888 59.5 5,273- 1/2 1. 61 2.03 50.3 138.3 7 7.023 38.738 .60.1 7.817. 2 2.067 3-356 52.7 297. 8 7.98 50.04 60.7 10,988. 2/3 2.46 4.78 54-4 537- 9 8.937 62.73 61.2 14,872. 3 3.026 7.388 56.1 876. 10 10.019 78.839 61.8 19,480. 3% 3.56 9.83 56.9 1,304. 12 12.00 113.098 62.1 30,926. 4 4.026 12.73 57.8 1,856. 14 14.25 159.485 62.3 45,690. 4/2 4-5 15.93 58.1 2,492. 16 16.4 211.24 62.6 64,102. 2l8 COMPRESSED AIR AND ITS APPLICATIONS. For the amount of free air corresponding with any given pressure multiply the gauge pressure by the ratio in column 2, Table XXVI. , or the volume of discharge for any terminal press- ure as found by the formula D V d^X P w X 1 X column 2, or by the ratio of compression as above explained. TABLE XXVI. — Gauge Pressures and Corresponding Weight of a Cubic Foot of Compressed Air and its Square Root. Ratio of volumes. P. w weight of V V Gauge pressure. Ratio of volumes P. w weight of Gauge pressure. /eight, x/weight, one cubic foot co lumn one cubic foot column at pressure, 3- at pressure, 3- P column I. P column I. I 2 3 4 I 2 3 4 I. GO 0.0761 276 55 4-74 0.3607 0.600 5 1-34 .1020 319 60 5-o8 .3866 .622 10 1.68 .1278 358 65 5-42 .4125 .642 15 2.02 .1537 392 70 5.76 .4383 .662 20 2.36 .1796 424 75 6.10 .4642 .681 25 2.70 .2055 453 80 6.44 .4901 .700 30 3- 04 .2313 481 85 6.78 .5160 .718 35 3.38 .2572 507 90 7.12 .5418 .736 40 3-72 .2831 532 95 7.46 .5677 •753 45 4.06 .3093 556 too 7.80 •5936 .770 50 4.40 .3348 578. As, for example, what amount of free air can be discharged through a 4-inch pipe 5,000 feet long; initial pressure 100 pounds, terminal pressure 75 pounds? Then, as per above formula and per Table XXV., column 5, c Vd' = 1,856, VP — P, — \/~2l = 5 X 1,856 — 9,280, and from column 4, Table XXVI., Vw =^.77 , V 5,000 feet = 70.71 ; then 70.71 X.77 = 54.44, and 9,280 54.44 170.4 cubic feet per minute at 75 pounds pressure. The ratio in column 2, Table XXVI., is 6.10 for 75 pounds and 170.4 X 6.10 = 1,039.4 cubic feet of free air. The following tables of free air delivery for various initial pressures, and for differential pressure losses for lengths of 500 feet for the actual diameter of pipes, were computed by Mr. William Cox for Mr. W. L. Saunders, and have been kindly loaned the author for this work. TRANSMISSION OF POWER BY COMPRESSED AIR. 219 TABLES OF COMPRESSED-AIR TRANSMISSION. {Co))ipiitcd by William Cox.) With a Discharge of Equivalent Free Air in Cubic Feet per Minute from Pipes of Various Diameters FROM I TO 10 Inches, Each 500 Feet Long, with Various Reductions of the Final Pressure. From these tables, approximate quantities and loss of press- ure may be obtained for any required length of pipe line. For Example. — It is required to deliver 2,000 cubic feet of equivalent free air at the end of a pipe line 150 feet long, the initial pressure being 60 pounds, and the loss of pressure not to exceed 10 pounds. What diameter of pipe must be used? TABLE XXVIL— Air Transmission. Initial Gauge Pressure, 45 Pounds. Reduction of Final Pressure in =;oo Feet. Diameter of pipe. I pound. 2 pounds. 3 pounds. 5 pounds. 7 pounds. 9 pounds. 12 pounds. I inch. 14 26 20 24 44 30 54 34 62 37 68 40 74 iX inches. 36 ^'A ' 43 60 72 90 102 112 121 2 95 132 159 198 226 247 268 2K ' 172 239 287 358 409 446 484 3 281 390 470 585 667 728 791 3K ' 419 583 701 874 997 1,080 1,180 4 595 827 995 1,240 1,410 1,540 1,670 4^2 ' 806 1,120 1,340 1,680 1,910 2,090 2,270 5 1,050 1,470 1,770 2.200 2,510 2,740 2,980 6 1,690 2,350 2,820 3,520 4,020 4,380 4.760 7 2,500 3.480 4.190 5.220 5.950 6,500 7,060 8 3.520 4.900 5,890 7.340 8,370 9.140 9.930 9 4.770 6.630 7,970 9.930 11,300 12,300 13.400 10 6,240 8.680 10.400 13.OCO 14, 800 16, 100 17,600 By table of 60 pounds initial pressure under 3 pounds loss, and opposite 5 -inch diameter of pipe, we see that the delivery would be 2,000 cubic feet, so that for a pipe line 1,500 feet long the loss of pressure would be about 3 x -— — = 9 pounds. We 500 • say "about" 9 pounds, because the loss is not exactly propor- tional to the length, but nearly so when the basis of length is 500 feet. 220 COMPRESSED AIR AND ITS APPLICATIONS. TABLE XXVIII. — Air Transmission. Initial Gauge Pressure, 6o Pounds. REDUCTION OF Final Pkessuri- in soo Feet. Diameter of pipe. I pound. 2 pounds. 3 pounds. 5 pounds. 7 pounds. 9 pounds. 12 pounds. I inch i6 22 27 34 39 43 48 I)/ inches. 29 41 49 62 72 79 87 iK " 4S 67 Si 102 117 129 143 2 I07 149 iSo 226 259 286 315 2/2 " 193 269 325 408 469 516 569 3 315 440 532 667 766 844 930 3K " 471 657 794 996 1,140 1,260 1,380 4 668 932 1,120 1,410 1,620 1,780 1,970 4K " 905 1,260 1,520 1,910 2,190 2,420 2,660 5 1,180 1,650 2,000 2,510 2,880 3.170 3,500 6 1,890 2,650 3.200 4,010 4,610 5,080 5.590 7 2,810 3,920 4,740 5.950 6,840 7,530 8,290 8 3.960 5,520 6,670 8,370 9,620 10, 500 11,600 9 5,350 7,470 9,020 11,300 13,000 14.300 15,700 lO " 7,010 8,710 11,800 14,800 17,000 18,700 20, 700 TABLE XXIX.— Air Transmission. Initial Gauge Pressure, 75 Pounds. Reduction of Final Pressure in ■?oo Feet. Diameter of pipe. I pound. 2 pounds. 3 pounds. 5 pounds. 7 pounds. 9 pounds. 12 pounds. I inch 18 25 30 38 44 48 54 i^ inches. 32 45 55 69 80 89 98 1/2 " 53 74 90 113 131 145 161 2 '• 117 164 199 251 289 320 356 2/2 " 212 296 359 453 523 579 643 3 346 484 587 740 8S5 946 1,050 3Y ;; 517 723 876 1,100 1,270 1,410 1,560 4 734 1,020 1,240 1,560 1,810 2,000 2,220 4/2 " 994 1,390 1,680 2,120 2,450 2,710 3,010 5 1,300 1,820 2,210 2,780 3.220 3,560 3,950 6 2,080 2,910 3.530 4,450 5,140 5,690 6,320 7 3.090 4.320 5.230 6,600 7,630 8,440 9,370 8 4,350 6,070 7.360 9,290 10,700 11,800 13,100 9 5,880 8,220 9,960 12,500 14.500 16,000 17,800 10 " 7,710 10, 700 13.000 16,400 19,000 21,000 23,300 Professor Unwin has estimated that 10,000 horse power can be transmitted at an initial pressure of 132 pounds a distance of 20 miles in a 30-inch main with a loss of pressure of only 12 per cent ; and that the motor efficiency at this distance may vary with cold air from 40 to 50 per cent and by reheating to 300° F. from 59 to 73 per cent. The air velocity for these estimates is based on 20 feet per second for best effect. The larger mains indicate a large saving in power for compression or for motor use, and indicate financial economy in the long run, especially TRANSMISSION OF POWER BY COMPRESSED AIR. 221 where future possibilities may require additional air power. One of the great mistakes heretofore made in piping mining and other air systems has been due to a false estimate of future wants or a mistaken judgment of the loss in air friction. TABLE XXX. — Air Transmission. Initial Gauge Pressure, 90 Pounds. Reduction of Final Pressure in 500 Feet. Diameter of pipe. I pound. 2 pounds. 3 pounds. 5 pounds. 7 pounds. 9 pounds. 12 pounds. I inch 19 27 33 41 48 53 60 I •/ inches. 35 49 59 75 87 97 109 i>^ " 57 So 97 123 143 159 178 2 127 17S 215 273 316 351 394 2^ " 229 321 390 493 572 635 712 3 375 525 636 8g6 934 1,030 1,160 lYz " 560 784 950 1,200 1.390 1.550 1.730 4 794 I. no 1.340 1,700 1,980 2,190 2,460 4'^ " 1,070 1.500 1,820 2.310 2,680 2.970 3.330 5 1,410 1.970 2,390 3.030 3.510 3.900 4.370 6 2.250 3,160 3.830 4.850 5,620 6.240 6,990 7 3.340 4,680 5.680 7,190 8, 340 9,260 10,300 8 4.700 6,590 7.990 10,100 11,700 13.000 14.500 9 6,360 8.930 10,800 13,600 15,800 17,600 19. 700 10 '' 8,340 11,600 14, 100 17.900 20, 700 23,000 25,800 Transmission. Initial Gauge Pressure, 105 Pounds. Reduction of Final Pressure in =;oo Feet. Diameter of pipe. I pound. 2 pounds. 3 pounds. 5 pounds. 7 pounds. 9 pounds. 12 pounds. I inch 20 29 37 44 52 . 58 6S I )i inches. 37 52 68 81 94 105 118 i^ " 61 86 III 133 155 172 194 2 " 129 190 245 294 341 380 427 2K " 245 344 443 531 617 687 772 3 401 562 724 867 1,000 1,120 1,260 3^ " 599 839 1,080 1,290 1,500 1,670 1,880 4 850 1, 190 1.530 1,830 2.130 2.370 2,670 4K " 1. 150 1. 610 2,070 2,480 2,890 3.220 3.610 c " I. 510 2,110 2,720 3.260 3.790 4,220 4.750 ■, " 2.410 3.380 4.350 5.220 6,070 6,760 7,590 7 " 3.580 5.010 6,460 7.740 8,990 10,000 11,200 8 5.030 7.050 9,080 10.800 12,600 14,000 15,800 9 6,810 9.540 12.200 14.700 17, TOO 19.000 21,400 10 " 8.920 12,500 16,100 19.200 22,400 24,900 28,000 Air losses in transmission in pounds per square inch for defi- nite volumes through assigned pipe sizes, at the most-used pressure in mining and mechanical operations, viz., 80 pounds pressure, are given in Table XXXIT. : 222 COMPRESSED AIR AND ITS APPLICATIONS. TABLE XXXII. — Loss of Pressure through Friction of Air in Pipes, IN Pounds per Square Inch for Every igo Feet Length of Pipe (Initial Gauge Pressure 8o Pounds at Receiver). Equivalent volume of free air discharge per minute. Size of Pipe. i". iX"- 'M". 2". ^K • 3"- 4"- 5"- 6". 7"- 8". 10". 12". 14". 25 ■24 .12 50 1. 00 •45 .18 75 2.4 1.0 •4 100 1-7 .70 • 13 200 .... 3.00 •50 • 17 5 300 400 1.20 2.15 t •15 .27 .06 500 330 I .10 .40 .10 •03 .012 75° 2 ■50 •§' .22 .07 •03 013 1,000 1.8 .40 .12 •05 023 012 1,500 2,000 400 1. 00 1.60 •30 •50 .12 .20 052 095 027 048 .017 3,000 370 1.20 .45 22 "5 .036 .015 4,000 .... 2.00 .80 39 20 .07 .026 .012 5,000 6,000 1.30 1.9 60 85 30 52 .10 •15 .041 .06 .01& .02S 7.500 3.00 I 40 68 .22 .09 .04 10,000 .... •• 2 5 I 25 .40 •17 •075 Example. — An air compressor furnishes 500 cubic feet of free air per minute at a pressure of 80 pounds per square inch in the receiver. If this air is used at the end of a 3 -inch pipe 1,000 feet long, the loss due to friction will be ioX.4 = 4 pounds. If the same volume of air were supplied by the same compressor at the same pressure and passed through a 5 -inch pipe, 1,000 feet long, the loss would be only .03 X 10 = 3 — 10 pounds ; thus illustrating the importance of using pipe of large diameter. Strictly speaking, the loss of pressure is not directly proportional to the length ; however, for all practical purposes it ma}^ be taken as such. The foregoing table represents the loss by friction in the pipe. There is a further slight loss due to the friction of the air with itself at the mouth of the pipe as it leaves the receiver. All leaks in compressors or valves, air receivers, or pipe, should be strictly guarded against for the sake of economy in the running of compressed air and steam apparatus. Air leaks are fully -as expensive as steam leaks, and should be as care- fully stopped. Too many operators think that an air leak is of but little consequence, but it should never be allowed, save where needed for actual ventilation. Chapter XV. COMPRESSED-AIR REHEATING AND ITS WORK. One of the most important economies in the use of com- pressed air is the saving obtained by the increased volume due to reheating. The first efforts made in this line were probably suggested by the tendency of rock drills to become so frosted in the exhaust as to interfere with their best work. Experiments made by placing a wad of oily waste in a cham- bered fitting, close to the steam chest of a drill, which was found to burn freely fed by the passing air, led to trial of a miner's lamp in a small chamber, by which arrangement the products of com- bustion were added to the compressed air and, passing through the cylin- der, modified in a great measure the intensity of the frosty exhaust. In Fig. 6 1 this simple reheater is illustrated in its primitive form. The experiment clearly de- monstrated the possibility of utilizing the heat and products of combustion for their full value. Another experiment in the same line is shown in Fig. 62, in which any easily combustible fuel can be enclosed in a cham- ber above a wire-gauze partition in an enlarged fitting close to the air chest. An opening in the fitting, not shown in the cut, allows of igniting the combustible in contact with the wire gauze, w^hen the combustion is kept up by the passing air and is fed by gravity from above. This method of reheating intensi- fies combustion and is fairly safe in mine drilling and pumping. Another form of internal combustion reheater, patented by "Edison," is illustrated in Fig. 63, and consists of a chamber Fig. 61.— simple reheater. 226 COMPRESSED AIR AND ITS APPLICATIONS. within a chamber, between which the air flows and is heated by a fire within the internal chamber. A by-pass regulated by a valve allows enough air to pass under the grate to feed the fire. A jacketed pipe leads the products of com- bustion from the top of the fire-chamber to the follow- ing main air pipe, also regu- lated by a valve. A closure in the main intake air pipe produces a differential press- ure which insures circulation through the fire-chamber. A hand-hole plate at the top fastened by a yoke and screw allows of access for feeding fuel, and a full-sized head and yoke at the bot- tom allow of thorough cleaning. In ordinary operation the fire can be fed and ashes blown out without interrupting the main flow of air, by operating the by-pass valves. Reheaters of the class used in the Popp compressed-air sys- tem in Paris are made with pipe coils in a stove for small motors, and with cast-iron double-chambered stoves in which the products of combustion are carried to a chimney and wasted. The Sergeant reheater (Fig. 64) is a double-chambered stove in which all the compressed air passes vertically through the space between the fire-box and the outer shell. The fire is fed from the top, and can be stoked through the open grate at the bottom. This form of reheater is in general use, and is as simple and easily managed pio. 63.-EDISON reheater. Fig. 62.— rock-drill reheater. COMPRESSED-AIR REHEATING AND ITS WORK. 227 as is possible under most of the conditions available for econo- mizing the use of compressed air in motor engines. From tests made with this heater it has been found capablo of heating 340 cubic feet of free air per minute at 40 pounds pressure to 360° F., giving a gain of 35 per cent in the meas- FlG. 64.— THE SERGEANT HEHEATER. ured amount of work done by the air after passing through the heater, compared with the same volume of air when used cold. A heater of this size will heat less air to a higher tempera- ture or more air to a lower temperature, than stated above; but if it should be required to heat more than 400 cubic feet of free air per minute, to get the best economy it is advisable to use the heaters in series, allowing about 400 cubic feet of free air per minute for each heater. The heater should be placed 228 COMPRESSED AIR AND ITS APPLICATIONS. as near as possible to the point where the air is to be used, and the outlet pipe should be as short as possible and well covered, so that the air will retain its heat. Trials have been made in reheating compressed air by in- jecting steam into the air pipe near the motor, by passing the air through a steam boiler, and in the Mekarski and other com- pressed-air systems by passing the air through a tank charged with water at a high temperature. Experiments have been made with a combination of steam with compressed air with an economy of 25 per cent in air vol- ume by an expenditure of i^ pounds of coal per horse-power Fig. 65.— the "sergeant." Reheating the air for rock-drilling and pumping in Jerome Park Reservoir. hour for the steam used, and was found to be equivalent to an additional horse power for each pound of coal burnt in the heater. In consideration of the unavailability of steam except in a few locations where steam at high pressure is in use near the location of compressed-air engines, the heating of compressed air by steam for motors is of little or no practical value. Re- heating by the hot-water system as used on railway cars has proved very economical. The reheater of the Rand Drill Company, New York City, is illustrated in Figs. 66 and 67, and has a furnace lined with fire-brick and an ordinary fire and ash-pit door. The heating surfaces are composed of concentric annular spaces of gradually COMPRESSED-AIR REHEATING AND ITS WORK. 229 increasing area, keeping the velocity of the expanding air con- stant. The air enters at the side of an annular chamber shown in Fig. (ij, passing around the heater and upward and down- FlG. 66.— THE RAND KEHEATER. ward and then upward through the thin annular spaces, making its exit at the top of the interior and hottest space. In a test with a reheater of this type having Sjf^ square feet of heating surface, 530 cubic feet of free air under 60 pounds pressure were heated from 84° to 376° F. in one minute; with exhaust air from the motor, as a forced draft, the temperature 230 COMPRESSED AIR AND ITS APPLICATIONS. was raised to 450° F. for the same quantity of air; 300° is the most practicable temperature to operate motors and drills on account of oil lubrication ; but the air temperature at the re- heater may be higher to compensate for the distance of trans- mission. The use of superheated water forced into tanks for car motor service has become an established system, showing- the best Fig. 67. economy for this class of service, and seems to be the only available means that does not require the management of a fire on the motor car. The hot-water reheater of the Mekarski system as used on a number of compressed railways in England, Fralnce, and Switzerland is illustrated in Fig. 68. The reheater is charged at the station with water at about 100 pounds or more pressure COMPRESSED-AIR REHEATING AND ITS WORK. 231 Fig — MEK ARSKI HEATER, at a temperature at or above 338° F., containing nearly 1,200 heat units per pound of water. In the early water reheaters of this class the air w^as injected from a nozzle in the bottom of the heater as shown in the cut, and thereby absorb- ing water vapor to saturation with but little excess of steam. In Fig. 69 is illustrated the details of this reheater as used on the Nantes, France, compressed- air tramway, in which the compressed air enters the heater at the side near the bottom, and is divided into small streams issuing from a perforated pipe and, bubbling up through the water, be- comes heated to the temperature of the water, and also takes a considerable excess of hot vapor or steam, depending upon the relative pressures of the air and the pressure due to the temperature of the water. A diaphragm above the water line serves to prevent particles of water from escaping through the reducing valve when thrown up by the agita- tion of the passing air. The reduc- ing or regulating valve is of a peculiar construction as shown in the cut. The hand-wheel when turned lowers or raises a plunger; this acts upon a liquid contained between it and a diaphragm resting upon the head of a spring valve closing against the res- ervoir pressure. Just around the plunger there is an annular air space acting as an air ves- FiG. 69.-MEKARSK1 REHEATER. sel. Wheu the plunger is depressed 2 32 COMPRESSED AIR AND ITS APPLICATIONS. into the liquid, the result is to compress the air in the air vessel to any desired extent. Then, on the air cock being opened, air bubbles through the hot water, and rises past the cone valve, which is attached to the diaphragm into the space below it, so as to press on the under-side of the diaphragm and tend to raise it ; but it cannot do so until the pressure of the air below the dia- phragm equals that in the annular air vessel above, and thus the pressure in the annular air vessel is automatically the meas- ure of the pressure that will prevail in the engines. So soon as this is exceeded the diaphragm rises and closes the valve; and so soon as it falls the air in the annular air vessel re-expands and lets in more compressed air. In this way the driver can, from time to time, vary the pressure by his hand-wheel, confi- dent that, whether the engines are running quickly or slowly, the pressure will be steadily maintained. The automatic reg- ulating valve and the employment of the '' hot-water chamber " are the distinguishing features in this particular system — the Mekarski system — of using compressed air. The economic value of reheating compressed air in close proximity to an air motor or engine by a surface heater of the Sergeant, Rand, or Edison type is fully shown in column 2 of Table XV., which gives the increase in volume from any initial temperature to any other temperature at which the air emerges from the heater. In a surface heater of good form the loss of fuel heat from radiation and by the smoke-pipe should be no greater than 50 per cent of the total heat value of the fuel, or, say for coal, a useful effect of 7,000 heat units per pound. This should heat 7,000 __ 20^^63 pounds of air 1° F. If to be heated from 60° •2375 to 360°, at which temperature the volume would be increased, as found in column 2, Table XV., from 13 cubic feet to 20.63 TO ^ - cubic feet per pound ; or ^ = 63 per cent by reheating to an 20.63 amount of 300°. Then ^'^ ^ = 94.8 pounds heated from 60° 300 COMPRESSED-AIR REHEATING AND ITS WORK. 233 to 360°, and 94.8 X 13 = 1,232.4 cubic feet of initial free air, heated from 60° to 360° by i pound of coal. The increase in volume equals 1,232 X .63 per cent, or yy6 cubic feet. Then if 10 cubic feet per minute represents i horse power in an air motor at any specified pressure, there should be a production of 77 horse power by reheating air to an amount of 300° by the burning- of i pound of coal -per minute, or 1.28 of a horse power per i pound of coal per hour, a far better result than can be anticipated from any known condition of steam power. When the entire products of combustion are utilized there is no loss save radiation, and we can safely count on 90 per Fig. 70 —automobile keheater. cent of the total heat units for effective work in reheating com- pressed air for power. Thus by the internal combustion sys- tem the saving of 2.4 horse power per pound of coal per hour may be accomplished. The method of reheating compressed air for automobile motors is shown in Fig. 70. The air stored at high pressure issues through a copper coil at reduced pressure controlled by link-valve gear, and reheated in its passage to the motor by gasoline or kerosene burners. Small storage-bottles of steel are made to hold 260 times their volume, or about 4,000 pounds pressure per square inch. 2 34 COMPRESSED AIR AND ITS APPLICATIONS. THE CALORIC OR HOT-AIR ENGINE. The expansion and contraction of air by the absorption and elimination of its element of heat give to air a power for work which has been utilized to a small extent for motive power during the past century. The open-cycle system of its applica- tion in the early motor engines did not prove satisfactory or efficient. The most satisfactory and efficient system has been derived from Carnot's suggestion of the closed cycle of heat transfer in which the pressure element of air is kept within the motor, while the heat element is generated from the outside, trans- mitted through the enclosed air for work, and eliminated at the cold end of the cycle by a cooling medium ; and then the air is returned to the heat-imparting chamber by the 'alternat- ing of two pistons. This is the type of the action of the Ericsson pumping en- gine with tandem pistons in a single cylinder, and the Rider two-cylinder hot-air engine. Other hot-air engines are of the Roper type in which the heat products of combustion from an internal furnace are absorbed in or mixed with the air in its open-cycle progress through the motor, the furnace being fed with air from a pump driven by the motor. The hot air and gases are exhausted from the cylinder at the close of each power stroke. Some trouble has been found in this class of hot-air motors from the ashes lodging in the working parts, and so clogging and wearing the surfaces. The rapid wear of working surfaces of valves and cylinder, and the difficulties in properly lubricating caused by the intense heat and ashes, have retarded their general use, apart from their bulky proportions. The Stirling hot-air engine, used in England and on the continent from 1816 and further improved about 1827, operated COMPRESSED-AIR REHEATING AND ITS WORK 235 on the closed -cycle system with a regenerator, using the air at constant initial volume with pressures due to change of tem-- perature and intensified 'by the capacity of the regenerator for Fig. 71.— the ericsson pumping engine with coal- fire furnace. the absorption and elimination of heat from and to the air as it passed between the heating and cooling surfaces in the cycle. This engine required two cylinders, one of which was the power and cooling cylinder, and the other was the heating cyU 236 COMPRESSED AIR AND ITS APPLICATIONS. inder containing the transfer piston. The modern Rider hot- air engine is an improved type of the Stirling engine. The Ericsson modern type of pumping engine, as made by the Rider- Ericsson Engine Company, New York City, has the power piston and transfer piston working tandem in the same Barman J^C<,.. N.r Fig. 72.— section of ericsson pumping engine, with bunsen-burner gas furnace. I, Cylinder ; 2, air piston ; 3, transfer piston ; 4, heater ; 5, furnace ; 6, gras burners ; 7, air chamber ; 8, main beam ; 9, beam centre bearing ; 10, connecting rod ; n, bell-crank link ; 12, bell crank ; 14, fly-wheel ; 15, air piston links ; 16, piimp link ; 17, pump chamber ; 18, pump gland ; 19, suction valve ; 21. suction pipe ; 22, pump bottom ; 25, crank-shaft bracket ; 26, crank ; 27, crank pin ; 29, transfer piston-rod, cross-head. cylinder, as represented in Figs. 71 and 72. It operates with- out a special regenerator. The hot air from the heating cham- ber passes in a thin stratum along the outside of the transfer piston, and is cooled in its course toward the working piston by convection from the water-jacketed surface of the upper part of COMPRESSED-AIR REHEATING AND ITS WORK. 2^ the cylinder, the pumped water passing through the cylinder jacket for this purpose. In the type of the Rider hot-air engine, operating through the same recurring cycle and at a constant initial volume with differential heat pressures, the extremes of heat and cold are established in different cylinders, the pistons being operated from a common shaft with cranks at right angles to meet the cyclic requirement, as shown in the cut (Fig. 73). The office of the regenerator is to intensify the extreme temperatures by absorbing much of the heat of the air as it passes from the heat cylinder to the cold cylinder, and to return the same heat to the air in its return from the cold to the hot cylinder. This opera- tion gives a greater range to the temperature, and thereby in- creases the range of pressures. Actual observation of the temperature at each end of the regenerator has shown a difference of 300° F., which indicates a considerable differential pressure, modified by the propor- tional part of the air volume in the two cylinders not acted upon by the regenerator. This may equal a mean differential temperature of 250° F. for the whole volume of the enclosed air. The respective volumes will then become as i to 1.27, and the pressures o to 4.23 pounds per square inch during a half revolution, with probably a mean pressure of 2>^ pounds per square inch during a revolution of the fly-wheel. This will be equivalent to about 2,500 foot-pounds, minute, in a 5 -inch engine, or nearly one-twelfth of a horse power. The indicator card (Fig. 74), taken from a Rider two-cylinder hot-air engine by Professor Hutton, represents the cycle of pressures derived from the apparently erratic motion of cranks at right angles and operated by two pistons, both of which were under variable pressure from heat expansion in a constant ini- tial volume of air. The drop of the indicator line below the atmospheric line during a half-stroke indicates ^a leakage of air under the press- ure of three half-strokes, or three-quarters of a revolution. 238 COMPRESSED AIR AND ITS APPLICATIONS, Fig. 73.— section of the rider hot-air pumping engine. A, Compression cylinder ; B, power cylinder ; C, compression piston ; Z>, power piston; £, cooler ; /^, heater ; (7, telescope ; 77, regenerator ; 77, cranks ; //, connecting rods ; AT A', piston packings ; L, check valve, at back of compression cylinder ; M, pump primer ; JV^ blow- off cock ; /^, regenerator bonnet ; S S, pump-valve bonnet ; T, water jacket, to protect pack- ing from heat ; [/ [/, pump buckets ; V, pump gland. COMPRESSED-AIR REHEATING AND ITS WORK. 239 . The hot-air engines of the Ericsson-Rider type do not oper- ate on the constant-volume cycle; for the operation of the working pistons varies the relative volumes by the differential length of the cranks and consequent amount of the volume of the stroke, and also does not operate at constant pressure; hence, the heat volume of the air is variable. At constant pressure a motor piston cannot pass through a cyclical move- ment and do work. So that it becomes evident that in the in- vestigation of the movement of the pistons of this class of en- gines, the volume and pressure are both variable, and that Fig. 74.— indicator card. Rider hot-air engine. both volume and pressure are made variable by heat exchange and thus become the elements of motive power. In the traverse of the two pistons in the Ericsson type the transfer piston is neutral in pressure, save the air friction ; but in the Rider type the two pistons are of equal size, single acting, both working against the outer atmospheric pressure, and have the internal pressure equal on both pistons, save the air friction by transfer. Its power is derived from the differ- ential stroke, the transfer piston having the longest stroke by about 16 per cent. The Ericsson hot-air pumping engine is made in four sizes, viz., 5-, 6- 8-, and lo-inch diameter of cyl- inder. The Rider hot-air pumping engine is made in five sizes, viz., 4-, 5-, 6-, 8-, and lo-inch diameter of cylinders. Chapter XVL THE COMPRESSED-AIR MOTOR. The published literature of recent date on the operation and efficiencies of compressed-air motors and the larger en- gines is too scant to quote their actual work at the present time; and especially when the engines of the present day are designed along the lines of the highest duty that can be given to the high-speed type and Corliss model. The operation of the latter is most desirable for obtaining the high efficiency that should be expected from the best designs and appliances for generating compressed air, and for its most useful work in our best-constructed engines with reheating appliances. Our principal source of information in regard to the oper- ation of compressed-air motors or engines is derived from the work of Professor Kennedy and others in their examinations and experiments at the compressed-air plant in Paris, France. From the class of compressors and motors in use at that time (1889) the results are not satisfactory; but it is hoped that the improvements in the efficiency of compressors and motors of the present day will enable us to show a considerable increase in the economy of the use of compressed air in compression, transmission, and for motive power, over these conditions as observed in the Paris plant. The small rotary engines in use in the Paris plant are convenient and compact, of high speed, and use the air with little or no expansion and without reheat- ing, and of course have no pretence to economy in the use of air. The larger-sized motors and engines of the reciprocating type are of the ordinary slide-valve gear with automatic cut-off, controlled by a governor, and mostly provided with reheaters, « which have been gradually improved until the later models seem to be very efficient in raising the temperature of the ex- haust above the freezing-point. 244 COMPRESSED AIR AND ITS APPLICATIONS. Where refrigeration or cooling effect from the exhaust is desired, the reheater is modified or dispensed with. The value of reheating in the later forms of the Paris apparatus is to raise the temperature from 175° to 318° F. above the normal tempera- ture, or to increase the volume of compressed air up to 60 per cent greater than its normal volume, at a cost of two-tenths of a pound of coal per horse-power hour. (See article on reheating.) In Fig. 75 is a diagram or indicator card showing the con- ditions of air compression and motor work of this Paris plant as given by Professor Kennedy. It may be noticed in the dia- FIG. 7S.— COMPRESSOR AND MOTOR WORK. gram that the compression was almost adiabatic as shown on the double line B C, showing want of jacket cooling, the upper line B C being adiabatic; the closeness of these lines being attributed partly to resistance in the discharge valves, so that the work of the compressors was practically adiabatic. The area A B C D E represents on any scale the work done in the steam cylinder, and the area A B C F the work done by the same scale on the air in the compressors. C G \s> the isother- mal line of compression, so that A G represents the volume of the compressed air when it has fallen in the mains to the ini- tial temperature at C. G H is the adiabatic curve of expansion from the volume at G\ the area A G H F is 61 per cent of the area A B C F (and 52 per cent of the area ABODE). \\ rep- 4 ^^S^ '/ ■■ \.^j^ ^ atmospheres, is thus 0.98 X 0.98 = 0.96. If the reduction had been to 4, 3)4, or 3 atmospheres, the cor- responding efficiencies would have been 0.93, 0.89, and 0.85 respectively. Incomplete expansion, wire-drawing, and other such causes reduce the actual indicated horse power of the motor from 0.5a to 0.39. Indicated efficiency of motor -^ — 0.78. 0.50 Indicated efficiency of whole process with cold air, 0.39. By heating the air before it enters the motor to about 320° F., the actual indicated horse power at the motor is increased, however, to 0.54. The ratio of gain by heating the air is, therefore, ?l^ = 1.38. . 0.39 Apparent indicated efficiency of whole process with heated air, 0.54. In this process additional heat is supplied by the combus- tion of about 0.39 pound coke per indicated horse power per hour, and if this be taken into account the real indicated effi- ciency of the whole process becomes 0.47 instead of 0.54. Real indicated efficiency of whole process with heated air, 0.47. Working w4th cold air the work spent in driving the motor itself reduces the available horse power from 0.39 to 0.26. Mechanical efficiency of motor, cold, 0.67. Working wuth heated air the work spent in driving the motor itself reduces the available horse power from 0.54 to 0.44. Mechanical efficiency of motor, hot, 0.81. vSince the first instalment of the Paris plant a marked im- provement has been made in the design of the compressors of a new plant, in which two-stage compression and intercooling has been introduced, in which an efficiency of 98 per cent is claimed as between the indicated power of the engine and compressor. 248 COMPRESSED AIR AND ITS APPLICATIONS. A HYDRAULIC AIR-COMPRESSING PLANT. The following abstract of a report furnishes some interest- ing details of the air plant of the North Star Mining Company, Grass Valley, Cal., and what has been and can be done through the medium of impact wheels under high water pressure : '' For this plant the water supply is obtained from the South Yuba Water Company at a point on their canal about four miles from Grass Valley, Nevada County, Cal. Thence it is con- veyed about two and one-half miles to the Empire Mining Company's works in a 22 -inch riveted iron pipe, built more than ten years ago. The new conduit is a riveted steel pipe, 20 inches in diameter, joined to the lower end of this old one under a head of 420 feet, and continues 7,070 feet to the power- house, situated at the lowest convenient point on Wolf Creek, just below the town of Grass Valley, where a head of 775 feet, or a static pressure of 335 pounds per square inch, is obtained. The capacity of this pipe is sufficient to develop 800 to 1,000 horse powder. "At the power-house there is a Pelton water-wheel, 18 feet 6 inches in diameter, running on a lo-inch shaft, to which a duplex compound air compressor is connected directly. The initial cylinders are 18 inches, and the second cylinders are 10 inches in diameter with a 24-inch stroke. They were designed to run at no revolutions per minute, and~require 283 horse power from the water-wheel. " A 6-inch lap-welded pipe conveys the air at 90 pounds pressure from the power-house to the company's Stockbfidge shaft on Massachusetts Hill, 800 feet distant and 125 feet higher. Here it is being used in a 100 horse-power cross- compound Corliss pneumatic hoisting engine, and a 75 horse- power compound pump, beside other pumps, blacksmith forge, drills, etc. "About 1,000 feet from the lower end a 12-inch branch with a gate is put in for possible future use, and near it is a 20-inch THE COiMPRESSED-AIR MOTOR. 249 gate. At the lower end of the pipe in the power-house there is another 20-inch gate, below which is a 12 -inch branch lead- ing to the Pelton wheel, and adjoining this is the receiver, 2 feet in diameter, on w4iich are the air chambers, charging tube, and relief valve. Th"e air chamber is a lo-inch lap-welded tube 18 feet long standing on the receiver, with an 8-inch gate be- tween. The charging tube is similar, but 8 inches in diameter. Both have 2-inch water discharge pipes and gates, and by proper manipulation of the gates and the operation of inlet check valves on top of the tubes, the air chamber may be filled. Ordinarily the charging-tube is filled up to 90 pounds pressure from the air compressor delivery pipe, and then raised by the water pressure. It is found necessary to put in about one-tenth of the volume of the air chamber every day. Where the air goes is, thus far, a mystery, as no leak has been discovered." This should be no mystery, for it is well known that water under great pressure absorbs a large addition to its natural holding under atmospheric pressure. " The demand for direct action under a head of 775 feet made a large wheel necessary in order to obtain the proper peripheral speed of half the spouting velocity. This could not readily be done, and a wheel of 18^ feet diameter was made by the Pelton Company of San Francisco, who guaranteed an efficiency of 85 per cent of the water value at full load, and an average of 75 per cent from half to full load of the theoretical power of the water, and, at the same time, to so govern the wheel that it should not exceed 120 revolutions nor raise the air pressure above 105 pounds per square inch in case of accident to machinery or sudden shutting-off of air. The rim is built up of angles and plates riveted together to break joints. It weighs about 6,800 pounds, and is held con- centric with the shaft by twelve pairs of radial spokes oi \]^- inch rod iron held by nuts to the cast-iron hub. The driving force, being applied to the rim, is transferred to the. hub by four pairs of 2 -inch iron rods, so arranged as to form a truss. The wheel is set on a lo-inch shaft, having a disc crank on 250 COMPRESSED AIR AND ITS APPLICATIONS. either end and connected directly to the compressors. The regulator is a floating valve actuated against excessive velocity by the ordinary ball governor and against excessive air press- ure by a spring set to move when the air pressure in the de- livery pipe exceeds 90 pounds. " Repeated tests which checked very closely give the wheel an efficiency of a trifle over 90 per cent for one-quarter, one- half, three-quarters, and full loads. Between these points it is somewhat less, as the hood coming down over the nozzle tends to deflect the water as well as hold it back, and decreases the efficiency. It seems probable that the long radius of the wheel accounts for the high efficiency. "The compressors were built by the Fulton Engineering and Ship-Building Company of San Francisco. They are made very heavy, to stand the high piston speed required by the con- ditions of the water power. The compressor cylinders are 18 and 10 inches in diameter and 24 inches stroke. " The most novel feature of these machines is the inter- cooler. This is made up of forty-nine soft copper pipes, i inch in diameter, 18 feet long, each with a stuffing-box at each end connected with manifold castings. The air delivered from the first cylinder into one manifold passes through these pipes to the other manifold, from which it is taken to the second cylin- der. The whole is placed in the wheel pit directly under and in front of the wheel, so that the water dashes all over and through it. The air, leaving the first cylinder at a temperature of 200° F., passes through the intercooler and enters the second cylinder at 60°, slightly cooler than when entering the first cyl- inder. The temperature is again raised to 204° on leaving the second cylinder and passing into the transmission pipe, show- ing a total rise in temperature of 282° F. from both stages. "The transmission pipe, conducting the air at 90 to 100 pounds pressure about 800 feet from the compressors to works at the mine, is ordinarily well tubing 5^ inches in diameter inside. At the mine there is the ordinary air receiver and THE COMPRESSED-AIR MOTOR. 2$ I also three 50-horse-power boilers set ready for steam, which are used for receivers. " The air is taken from these into the reheaters. It requires a little over half a cord of good pine wood each twenty-four hours to heat about 700 cubic feet of free air per minute to a temperature 350° to 400° F. The heated air passes through pipes covered with magnesia and hair-felt to the first cylinder of the hoisting engine, from which it is exhausted back into the upper heater, where its temperature is again brought to 350°, whence it passes to the second cylinder at 30 pounds press- ure. From this it is exhausted through a flue to the change house, where it is used for heating and drying clothes. From the first heater also the air for the pump is conveyed some 300 feet down the shaft in a similarly covered pipe. It receives the air at about 275° and exhausts it into the shaft at about 60°, thus giving plenty of pure cool air to the men, without the usual fans or ventilators. " A direct-acting donkey pump is situated in another shaft 750 feet distant, to which air is carried cold in a 2 -inch pipe over the surface. An old hot-w^ater heater is used as a reheater for the air, and consumes twelve sticks of pine cord-wood per twenty-four hours. ** The hoisting engine is a compound direct-acting Corliss of 100 horse power with cylinders jacketed for hot air, and is cal- culated to work 3,000 feet down an incline of about 35°. " There is 304 theoretical horse power in the water used at the power-house, the work aactually accomplished at the mine amounts to 203 horse power, and the cost of reheating is $3 per day. " Efficiency of compression and transmission from water wheel to motors, and not including cost of reheating ?i^^ _ ►^g ^ pg^. cent. 283 Efficiency of compression and transmission from theoret- ical power of the water to the motors, and not in- cluding cost of reheating 225^32 _ ^^ ^^^, cent. 304 Efficiency, from the water-wheel to and through the motors, not including reheating = 71.6 per cent. 252 COMPRESSED AIR AND ITS APPLICATIONS. Efficiency from the theoretical power of the water, to and through the motors*, and not including the cost of reheating 202^ _ ^^ cent. 304 Efficiency of compression and transmission from water- wheel to motors, including the cost of reheating ex- pressed in water power — ^ll^ = 73 per cent. Efficiency of compression and transmission from the the- oretical power of the water to the motors, including the cost of reheating expressed in water power ^^S-S'^ ._ ^g^^ . cent. 329 Efficiency of compression and transmission from the water-wheel to and through motors, including cost of reheating expressed in water power ^'^"'^. = 65. 5 per cent. 307.66 Efficiency of compression and transmission from the the- oretical power of water to and through the motors, including cost of reheating expressed in water power. — — ■ = ^^-^ per cent. 329 Horse power of air at works after reheating 225.32 Horse power delivered to compressors by water-wheel 283 Theoretical horse power of water used on the wlieel 304 Horse power of work actually done by the motors 202. 7 The horse power delivered by the water-wheel to the compressor, to which is added the horse power (24.66) which the cost of the wood used in reheating would buy in water 307.66 = 283 -\- 24.66 The theoretical horse power of the water used on wheel added to the horse power (24.66) which the cost of the wood used in reheating would buy in water 329 = 304 -f- 24.66 " It may be urged that the conditions are particularly favor- able to compressed air, as the transmission is short and the power is not needed for tramways or lighting. But were it 20 miles instead of 1,000 feet, it is thought by the author that, taking the whole plant, compressor, transmission pipe, and motor, as against generator, transmission wires, transformers, and electric motors, the air will prove cheaper in first cost, higher in efficiency, less liable to accident, and less expensive to operate and maintain than by electric transmission and power. The hydraulic power air plant of the hydraulic power com- pany at Iron Mountain, Mich., is said to be the largest com- pressed-air plant in the United States. It utilizes the water- power of the Quinnesec Falls, which are 47 feet high. A separate turbine operates three duplex compressors 32 x 60 inches and one duplex compressor 36 x 60 inches, with a capac- THE COMPRESSED-AIR MOTOR. 253 ity of about 16,000 cubic feet of free air per minute compressed variably from 62 to 67. pounds pressure per square inch. The compressed air is transmitted 3 miles through a 24-inch conduit, with loss in pressure of from 2 to 3 pounds per square inch, and then distributed through 1,500 feet of variable-sized pipes to hoisting engines, air pumps, rock drills, and engines for run- ning dynamos for electric lighting. In Fig. J J is a reduced copy of an indicator card from an automatic Corliss engine, 10 x 30 inches, '^6 revolutions, and 65 pounds pressure in the air pipe ; air at normal temperature of Fig. 77.— CORLISS engine air card. 70° F. ; cut-off .175, which with 4 per cent clearance makes the real cut-off, as per Table XXII., .206, for which the theoretical mean pressure should be, for the air entrance pressure of 59 pounds, 73.7 X .4369 = 32.19 — 14.7 = 17.49 pounds, the mean pressure. By the indicator card the measured mean pressure of the head end is found to be 19.21. The dotted lines on the card show the theoretical adiabatic curve, the terminal press- ure of which is shown by the formula, 73.7 X.1041 = j.Gy — 14.7 = — 6.03. The final temperature of the exhaust should have been by the ratio for volumes from 70° F. expanded from .206 real cut-off .5192 X 530° = 275 — 460 = —185° F. The ratios may be taken from Tables XVI. and XVII. for small divisional parts by interpolation ; or the terminal temper- ature may be obtained from the equation i — ) . R the ratio 254 COMPRESSED AIR AND ITS APPLICATIONS. is = 4.854 log. 0.6861 X .408 .206 is 1.905 and 1.905 0.27992, index of which = .5248 X 530° = 278 —460° = -i82°F. The indicator card (Fig. 78) is from the same engines as above, with a pressure of 58 pounds in the air pipe, valve partly throttled so that the entrance pressure was but 48 pounds, and the cut-off automatically extended to .22 and the real cut-off by the clearance .25. The air was taken through a reheater and -Jdiabatic Line '^'^^''^"batTc'Line Fig. 78.— CORLISS engine air card. entered the cylinder at a temperature of 310°, making the mean pressure by measurement but slightly less than the previous card, and exhausting below the atmospheric pressure about i>^ pounds and 6 pounds above the adiabatic theoretical line as shown by the dotted line. The final temperature as found from the ratio of expansion, which is 4 log. 0.60206 X-4o8 — 0.24564, index 1.761, and -23°. 1. 76 1 = .5678 X 770 = 437 - 460 = Chapter XVII. EFFICIENCY OF AIR COMPRESSORS AT HIGH ALTITUDES. As the density of the atmosphere decreases with the alti- tude, a compressor located at a high altitude takes in less air at each revolution, that is to say, the air is taken in at a lower pressure ; hence the early part of each stroke is occupied in compressing the air from the lower density up to the normal sea level pressure of 14.7 pounds, and the volumetric capacity of the air cylinder is correspondingly diminished. The power required to drive the same compressor is also less than at sea level, but the decrease in power required is not in as great a ratio as the reduction in capacity. Therefore, compressors to be used at high altitudes should have the steam and air cylin- ders properly proportioned to meet the varying conditions at different altitudes. The compreSvSor friction and leakage losses are a constant quantity. It is apparent that the denser the air is when drawn into the compressor cylinder, the sooner the desired pressure is reached in terms of the cylinder stroke, and, on the contrary, the lighter or less dense the air is at the intake, the smaller will be the volume at the desired pressure, or the pressure is reached at a later point in the stroke. The volumetric efficiency of an air compressor will therefore be inversely as the mean pressure, and the loss of capacity will be the complement of the efficiency. The air temperature at high levels is on the average lower than at sea level throughout the year, which slightly increases the density due to the height alone ; so that the volumetric efficiency may be somewhat higher than is due to barometric pressure alone. The decreased power required by a compressor due to ele- vation varies from 60 to 56 per cent of the loss of capacity. 258 COMPRESSED AIR AND ITS APPLICATIONS. The following table shows the efficiency and loss in capacity of compressors working at different altitudes, also the approxi- mate decrease in power required as compared with the same compressor working at sea level, and delivering air at 70 pounds pressure per square inch : TABLE XXXIII. — Compressor Efficiencies at Different Altitudes. Barometric Pressure. Volumetric efficiency of compressor, per cent. Loss of capacity, per cent.' Decreased Altitude, feet. Inches, mercury. Pounds per square inch. required, per cent. 30.00 28.88 27.80 26.76 25.76 24.79 23.86 22.97 22.11 21.29 20.49 19.72 18.98 18.27 17-59 16.93 14-75 14.20 13.67 13.16 12.67 12.20 11-73 11.30 10.87 10.46 10.07 9.70 9-34 8.98 8.65 8.32 100 97 93 90 87 84 81 78 76 73 70 68 65 63 60 58 3 7 10 13 16 19 22 24 27 30 32 35 37 40 42 0. 1 , 000 . ... 1.8 2,000 3-5 5-2 . 6.9 8.5 10. 1 3,000 4, 000 5,000 6,000 7, 000 11.6 8,000 I3-I 14.6 Q.OOO 10,000 16. 1 11,000 . 17.6 19. 1 20.6 22.1 23-5 12,000 . 13,000 14,000 15,000 For pressures above 70 pounds as given in above table, de- duct 3 per cent from the tabulated figures in column 4 and 10 per cent in column 6 for each 10 pounds approximate. CAPACITY OF AIR COMPRESSORS. To ascertain the capacity of an air compressor in cubic feet of free air per minute, the common practice is to multiply the area of the intake cylinder by the feet of piston travel per min- ute. The free air capacity of the compressor divided by the number of atmospheres will give the volume of compressed air per minute. To ascertain the number of atmospheres at any given pressure, add 15 pounds to the gauge pressure, divide this sum by 15, and the result will be the number of atmos- pheres. The above method of calculation, however, is only theoret- ical, and these results are never obtained in actual practice even EFFICIENCY OF AIR COMPRESSORS AT HIGH ALTITUDES. 59 with compressors of the very best design. Allowances should be made for losses of various kinds, the principal loss being due to clearance spaces ; but in machines of poor design and construction other considerable losses occur through imperfect cooling, leakages past the piston and through the discharge valves, and insufficient area and improper working of inlet valves. We have seen compressors in which the total air loss was from lo to 20 per cent, whereas 3 to 10 per cent should be the maximum — according to size — in compressors of best de- sign and construction. The following table will be found useful for ascertaining quickly the capacity of an air compressor, also to find the cubical contents of any cylinder or receiver. The first column is the diameter of the cylinder in inches, the second shows the cubical contents, in feet, for each foot in length. To find the capacity of an air cylinder, multiply the figure in the second column by the piston travel in feet per minute ; this applies to double-acting air cylinders ; in the case of single-acting air cylinders the result should be divided by 2. TABLE XXXIV.- -CONTENTS OF CYLINDER IN CUBIC FeET FOR EaCH FoOT IN Length. Diam. Cubic Diam. Cubic Diam. Cubic Diam Cubic Diam. Cubic inches contents inches. contents inches. contents inches. contents inches. contents. I .0055 5^ .1803 io>^ .6013 18K 1.867 31 5-241 13^ .0085 6 1963 10^ .6303 19 1.969 32 5-585 ^% .0123 6X 2130 II .6600 19K 2.074 33 5-940 l^ .0168 6K 2305 iiX .6903 20 2.182 34 6.305 2 .0218 63^ 2485 T-lVz .7213 20K 2.292 35 6.681 2^ .0276 7 2673 113/ .7530 21 2.405 36 7.069 2>^ .0341 1% 2868 12 .7854 21K 2.521 37 7.468 2^ •0413 VA 3068 12% .8523 22 2.640 38 7.886 3 .0491 VA 3275 13 .9218 22K 2.761 39 8.296 y4 .0576 8 3490 ^VA .9940 23 2.885 40 8.728 3>^ .0668 8X 3713 14 1.069 2VA 3.012 41 9.168 ^H .0767 8K 3940 I4>^ 1. 147 24 3.142 42 9.620 4 .0873 8^ 4175 15 1.227 25 3-409 43 10.084 4^ .0985 9 4418 ^SVz 1. 310 26 3.687 44 10.560 4K .1105 9'X 4668 16 1.396 27 3-976 45 11.044 4. 3// .1231 9% 4923 I6>^ 1.485 28 4.276 46 11.540 5 .1364 9^ 5185 17 1-576 29 4-587 47 12.048 5'^ •1503 10 5455 17^ 1.670 30 4.909 48 12.566 5>^ .1650 loX 5730 18 1.767 26o COMPRESSED AIR AND ITS APPLICATIONS. COMPRESSED AIR FOR HOISTING ENGINES. The following table is intended to give an approximate idea of the volume of free air required for operating hoisting en- gines, the air being delivered to the engines at 60 pounds gauge pressure. There are so many variable conditions to the operation of hoisting by the hoisting engines in common use that accurate computations can only be offered when fixed data are given. In the table, the hoisting engine is assumed to actually run but one-half of the time for hoisting, while the compressor, of course, runs continuously. If the engine run less than one-half the time, as it usually does, the volume of air required will be proportionately less, and vice versa. The table is computed for maximum loads, which also in practice may vary widely. From the intermittent character of the work of a hoisting engine the parts are able to resume their normal temperature between the hoists, and there is little probability of the annoyance of freezing up the exhaust passages. TABLE XXXV. — Volume of Free Air Required per Minute for Operating Hoisting Engines, the Air Compressed to 60 Pounds Gauge Pressure. Single Cylinder ' Hoisting Engine Diameter of cylinder, inches. Stroke, inches. Revo- lutions per mniute. Normal horse- power. Actual horse- power. Weight lifted, single rope. Cubic feet of free air required. 5 6 8 8 10 10 12 12 200 160 160 125 125 IIO 1 10 3 4 6 .10 15 20 25 5-9 6.3 9.9 1 2. 1 16.8 18.9 26.2 600 1,000 I, 500 2,000 3,000 5,000 6,000 75 80 5 • • 65/ 125 151 170 238 330 7 83/ 814 10 Double Cyli7ider Hoisting Engii 5 5 6X 7 ■ 8K. 10 12X. 14 6 200 6 n.8 8 160 8 12.6 8 160 12 19.8 10 125 20 24.2 10 125 30 33.6 12 no 40 37.8 12 no 50 52.4 15 100 75 89.2 18 90 100 125. 1,000 1,650 2,500 3.500 6,000 8,000 10,000 150 160 250 302 340 476 660 1, 125 1,587 AIR FOR PUMPS AND MOTORS. 261 j-i u ;-i u u (U cu CD OJ v-i c. cj Dh m a C3 Oi CJ fi aj CI. 03 s Oh ^u ^ 1 (-1 (-1 ^I^ u Oh u < CJ < < '< < < u XT, r^ en en ;2; 8 10 . t-^ U-) r^ 04 D 04 00 en in en Tf en • vO in •^ , 00 CO ^ d . , . 10 CO C) in '^ en m • • c^ en M en 0^ en ON en • 00 '^ en en CO CO in CO en 8 r- en 00 ON M M M r^ ci en c^ tn N '^ en »n en ft: i^ vn '^ en < . M On en 0^ in 00 6 . . ^ '^ U-) M in 00 00 CO • • \n > M 04 04 ^ en (N 04 CO tn "* '^ in 04 u IT) c^ 00 ON ON t^ 00 fe u-> j_j i_i M ^ rf 04 ON 04 fe * in •* en M ^ CO en ON j_^ r-. X 8 d en CO U-) 00 ON i-i CO M l_l r^ l-H M |_J r^ 04 M -i- en CSI 04 M VO On -f in en 00 JO N CJ r^ en M xn (N 00 •:*■ ON „* a M M ^ -1- ^ ri. 1^ in M Tf 1 en c^ M U -t 'Tf en M 00 On 5? s, »0 e^ U-) en in in 04 r^ z i!? a M i_5 r^ M M en M u CO en M M as »o ON en ON Th ON r^ in en .0 N CO en CO M en r^ in 2 CO l_l pq !_, r^ M en M en N »o t-i XT, -t u-1 •* en ^ r^ -1- Cn «D r^ N u-^ •+ 0" M en M • 10 p) 1 •^ '"' vn en 10 -t • N en CO r^ ON . t^ -t CO en ■ \n N U-) ^ in rt Cl vO r^ 6 N d w i '"' U-) « 1 . r^ W • . • CO d i 1 • • ■ • ,^^ 1 _^ 1 ^^ ^ 1 6rn H 1 y. ^ 2s c C C C c aj ► -> H N! t \ \ t c^ t o >4 s 262 COMPRESSED AIR AND ITS APPLICATIONS. To find the amount of air and pressure required to pump a given quantity of water a given height, find the ratio of diame- ters between water and air cylinders, and multiply the number of gallons of water by the figure found in the column for the required lift. The result is the number of cubic feet of free air. The pressure required on the pump will be found directly above in the same column. For example: The ratio between cylinders being 2 to i. Required to pump 100 gallons, height of lift 250 feet. Find under 250 feet at ratio 2 to i, the figures 2. II ; then 2. 11 X 100 = 211 cubic feet of free air for the time required to lift the water, or per minute for both water and air. The pressure required is 34.38 pounds. TABLE XXXVII. — Volume of Air and Pressure Required to Drive Direct- Acting Steam Pumps. (F. C. Weber.) u Gauge Phessurks in Pounds per Square Inch. Cubic Feet of Free Air per Minute to Lift One Gallon of Water. X Ratio of Cylinder Diameters. Ratio of Cylinder Diameters, i (N CO 2 1 10 6 II 16 21 26 31 36 42 47 52 65 78 90 105 .22 .28 .33 .38 .44 .49 • 54 .61 .66 .72 .86 1. 00 1.12 1.28 •37 .42 •47 •53 • 58 .63 .68 • 75 .82 .95 1.08 1.22 1^37 1.64 1.92 .53 .58 .65 .70 • 75 •79 .87 .91 1.06 1.20 1.32 1.47 1^75 2.00 2.28 2.57 2.88 •72 •79 .82 .88 •95 .98 1.05 1.18 1.31 1^47 1.60 1.86 2.12 2.39 2.68 2.94 3-27 3^76 • 94 •99 1.03 I. II 1.15 1.20 1-33 1.50 1.63 1^75 2.06 2.31 2.57 2.87 3-13 3-42 4.00 4.58 5.15 i^67 1.88 2.00 2.14 2.41 2.68 2.95 3.22 3.48 3.82 4-35 5.00 5- 50 6.00 6.70 20 7 10 13 17 20 23 26 30 34 42 50 58 67 83 100 30 40 50 60 7 9 12 14 16 18 21 23 29 35 40 46 58 68 80 92 105 7 9 10 12 14 15 17 21 25 30 34 42 50 58 67 75 85 100 7 8 9 II 12 13 16 20 23 26 33 39 45 52 58 65 78 92 105 70 80 go 100 125 150 175 200 250 300 350 400 450 500 10 13 15 17 21 25 29 33 37 42 50 60 67 75 85 9 10 12 15 17 20 23 26 29 '35 42 47 52 58 2.31 2.40 2.60 2.89 3.08 3-37 3.66 3-95 4.24 4.80 5.50 5-96 6.45 7.00 600 700 800 900 1,000 AIR FOR PUMPS AND MOTORS. 263 To find the quantity of free air required per minute, in a direct-acting steam pump, to raise a given number of gallons of water through a given head, divide the diameter of air cylinder by the diameter of water cylinder, and under the heading of this ratio in above table and to the right of the given head or lift find the cubic feet of free air per gallon required per min- ute ; this constant multiplied by the total number of gallons to be lifted will give the quantity of free air required. The g-aiig-e pressure ior the corresponding conditions can be found in a sim- ilar manner under the heading of gauge pressures. In the above table of pressures an allowance of 1 5 per cent has been made for pump friction, and in the table of volumes 1 5 per cent has also been allowed for clearance losses and leak- age. If the air is reheated before admission to air cylinder the quantity may be reduced in proportion to the ratio of absolute temperatures. For compound pumps the consumption may be assumed at 75 per cent of the best results of the above table. To find the amount of air required to drive any steam pump under any head of water : Divide the diameter of the air cylin- der by the diameter of the water cylinder, find the ratio in the first column of Table XXXVIII., follow the line of figures to the right until the column is reached which is headed by the head of water to be pumped against. At this point will be found a constant which, multiplied by the area of the air piston in square inches, will give the cubic feet of free air consumed by the pump per minute, at 100 feet piston speed per minute. AIR VOLUMES USED IN ENGINES AND MOTORS. The present increasing demand for the use of compressed air as a motive power necessarily involves the use of intricate mathematical formulae for estimating relative sizes of compres- sors and air engines. Quite a number of these formulae have been worked out to cover average practical conditions and are daily serving a very useful purpose in the form of tables. 264 COMPRESSED AIR AND ITS APPLICATIONS. S fe OS 2 1 00 ^ CM 01 Tf 00 rf CM r> ID CO M ON 00 "* ■* CO CO CO CO CM 01 1 QO r^ '' \n r^ VD CM On ID u 1 CM ON CO CO CO CM CO q CO ON CM oi OJ 01 D — ' — — — ID CM xn M HH ^ On VD ■^ CO ■^ ^ C^ ON vO ^ CM 00 ID ^ CO 05 '^ CO CO CO CO CO CM 01 CM 01 01 r-^ 00 'i- CM CO „ on vO vO vO a fa CM 00 xn CO ON r^ '^ CO CM ■* CO CO CO CO CM M CM CM 01 01 01 M r^ cjo '^ CO CO r^ M ON r^ r^ on ON 8 II H-l t^ Tt CM 00 ID CO CM ON — — - — — — - "* CO co M CO CO CO CM CM CM 01 NO CM 01 On M 01 GO 1 CO u ON CO M 00 r^ ^ CM On 00 00 cn CO in CO CO CM CM CM CM CM 01 CM >-l IH M ON M CM ^ 00 ID CO CO CO VD r^ l_( VD 2 M 1^ ^ M ON l^ i/t CO CM H-l 00 CO t^ r^ (N ^ CO CO CO M M CM CM CM CM CM " ^ ^ M ^ n M CM CM On 2^ ^ ON t^ r^ 00 ^ 00 CO 00 CJN M ON '^ CO M ON CO r^ r^ VD ID '^ c^ CO fO CO M (N (M (N M (N ■ M • i_j * M • M — — — I^ xn CO xn xn ON xn CM M CM CO ON ro 00 ON h u u fe r^ ON CO rt- CM i-i ON 00 r^ ID -* ^ CO '^ < - — 00 CO CO CO ON CM CM CM CM ID M CM ID r-^ M 00 CO 00 " n z in c^ i-i c» tD CO CM ON 00 t-» xn '^t- 'sh CO CO CO *-* fc CO CO CO M CM CM CM N |_J M M ^ |_l iJ M ^ ^ • ^ OS < — — — — — in X vO vn xn xn o n CO on vO ON CM i_i V.O N ON in CM CSi u '* i~^ CO M ON 00 t^ xn xn '^ "* CO CO 01 01 CM & ^ CO CO CO CM CM CM CM •^ M M ^ « M ^ M ^" « " M ^ § R 5 r^ ^ CO M 'i- rh ON CO 00 CO On ID Ol ON VO Tf 00 CO c^ CO M CO t^ ID '^ ^ CO CO 04 01 CM Q 1-1 D en CO oj M M N M ^ ^ M ^ M M !_,* * ^ ^ • < CA2 — ffi 00 M CO M CO on ID ID ON n t^ CM on ^ l_l r^ ID CM n K xn r^ '^t C^ 00 r^ vO ID ^ ^ CO CO CM CM 01 )-i M M ON CO CO M 01 N CM" M M i-h' H M M M M M M ,_; ^ W — — — — — — — — in » N M M M H M M M M M l-l 1-1 M M M M M M u — — — — 10 t^ 00 xn CO ^ ON CO on •<* l-> '+ M ON r^ VD CO R m' 00 M r^ xn "* CO CO M OJ CM M CM M M M M q q q q g — — — — — — — ■^- M r^ 00 CO M !_, ro M |_4 on ^ CM OS r^ ID CO |_| n 2j CO QO r^ xn ^ CO CO CM 01 (-1 t-i a 0- m' c^ M M *^ M M H — — M — 11 — M M HH OS < m CO t^ ON CO r^ N on ■^ w ON ■^ CM M On on NO CO CO l^ xn • CO en VD ro CM t-i ON x> 30 1^ r-. CO M M M IH M M q ON On On On On ON ON 00 00 00 00 00 XI s-1 cd fl n 0> r -,'d if. ; +j o- : <5| m M 1 M CO M 1 1 ID M 1 ■0 1 00 M On i 7 V CM T CO M 1 ID 5 T T CO I M M « w 1-i w W w w HH CM CM CM CM N CM Ol 01 01 M CO AIR FOR PUMPS AND MOTORS. 265 A very intricate formula is the one based upon the use of free air per minute per indicated horse power in an air engine, and as a problem is often stated in terms of the I. H. P. of the motor — to find the quantity of free air per minute required ; the following table wall facilitate computations of this kind and is in such shape that it will not require any extended knowledge of mathematics : TABLE XXXIX.— Air Used in Cubic Feet Free Air per Minute, per I. H. P. IN Motors (Without Reheating). a? Gauge Pressures. s 30. 40. 50- 60. 70. 80. 90. 100. no. 125. 150. I 23-3 21.3 20.2 19.4 18.8 18.42 18.10 17.8 17.62 17.40 17.05 1 18.7 17.1 16. 1 15.47 15.0 14.6 14.35 14.15 13.98 13.78 13.50 1 17.85 16.2 15.2 14.50 14.2 13-75 13.47 13.28 13.08 12.90 12.60 \ 164 14.5 13.5 12.8 12.3 11.93 II. 7 11.48 11.30 II. 10 10.85 \ 17-5 15-2 12.9 11.85 11.26 10.8 10.5 10.21 10.02 9.78 9.50 ^ 20.6 15.6 13-4 13.3 11.40 10.72 10.31 10. 9-75 9.42 9.10 As will be seen from the table, the only data required are the guage pressure and point of cut-off; having those two items given, we find from the table the free air required per I. H. P., and it wull only be necessary to multiply this amount by the total I. H. P. of the motor to determine the total quantity of free air required and consequently the size of an air compressor to furnish the air. These figures do not take account of clearance, but it will be an easy matter to add the per cent of clearance after having determined the total amount of free air required. It will also be noticed that the free air consumption is based upon the use of cold air, i.e., initial temperature of air at 60° F. In case reheating is resorted to there will be a correspond- ing decrease in the amount used depending upon the tempera- ture of air at admission to motor, and will be proportional to T the ratio of — ' where T^ =460 -\- 60 — 520° F. absolute tempera- ture and T3= 460 + temperature of air at admission to motor. 266 COMPRESSED AIR AND ITS APPLICATIONS. Thus if the air is reheated to 300° F., the quantity in the table will have to be multiplied by ^-- — i = ^ — .684. 460 + 300 760 A further use of this table is to find the most economical point of cut-off for gauge pressures from 30 pounds to 150 pounds per square inch. This fact is apparent from a study of each vertical column ; thus, at 60 pounds pressure, the lowest consumption of free air per I. H. P. is at \ cut-off, while a 40 pounds pressure will work most economically at \ cut-off. — F. C. We be?' in *' Compressed Air.'' METER MEASUREMENT OF COMPRESSED AIR. The renting of air power caused by the rapidly extending use of compressed air requires, for measuring the quantity used by an air tenant, a means that is reliable within a small fraction of error. The measurement of water power is well established, but the measureinent of steam power, except by the indicator, is but little practised by a meter. The needed measurements of the flow of natural gas to con- sumers at pressures beyond the capacity of the ordinary gas meter has led to the construction of a meter suitable for the measurement of the flow of compressed air for any pressure up to 500 pounds per square inch. The Equitable Meter Com- pany, Pittsburg, Pa., have made a study of meters for com- pressed air for a number of years with successful results. Their meters, which we illustrate, are made in five sizes as follows: 10, 20, 30, 40, and 50 thousand cubic feet maximum capacity per hour. The method of measurement is by the amount of air in cubic feet at the pressure at which it passes through the meter, no matter if the air pressure is i pound or 100 pounds to the square inch ; and then, to find the total volume of free air passed, the volume of compressed air will have to be reduced into a volume of free air. MEASUREMENT OF COMPRESSED AIR. 267 This may be readily done by multiplying- the meter index m.easurement in cubic feet by the ratio of isothermal compres- sion in column 3, Table XVII., in this work. There is very little friction in the meter mechanism, amounting to only about one ounce absorption in pressure under any pressure passing through the meter. The meter is also provided with a relief Fig. 79 —THE AIR METER. valve to guard against wreckage of the meter mechanism by a sudden change of pressure on its two sides by accident. As the installation of compressed-air central plants for dis- tributing power is gaining daily in importance, the problem of measuring the amount of compressed air at certain pressures used by any consumer confronts not only the central plant own- ers, but also the consumer. The consumer should know how much air he uses in order to know that he is charged reason- ably for it, and the central plant owners must also know how much every consumer uses in order to avoid abuse and to as- certain whether the plant is operated on a paying basis. 268 COMPRESSED AIR AND ITS APPLICATIONS. Thus the central plant owners, having a main supply pipe which may be branched off for distributing to mines or manu- facturing establishments, will find the necessity of installing meters and other apparatus which cannot be tampered with, and which at the end of each month will be able to give not only themselves, but also the consumer, proper data from which the bills for the month can be figured. The only way properly to determine the amount of com- pressed air used by any single consumer is to determine the amount of free air, which, if multiplied by the mean average pressure, will give the total amount of energy furnished. The next question of importance to be considered is for both producer and consumer to know that the air pressure is as steady as possible, and sufficient to run the apparatus to be operated by compressed air, as there would be no use for a consumer to pay for a larger volume of compressed air at 50 pounds pressure should he require 80 pounds pressure, as a large quantity of air at a low pressure would not do his work ; thus it would be necessary to install a compressed-air-pressure recording gauge in connection with each meter, and at the end of the month the mean average pressure could be figured ; and this, multiplied by the number of cubic feet of free air, the product representing the energy furnished, would enable both producer and consumer to settle upon the amount to be paid. The problem has been explained clearly enough, but it may be added, however, that it would always be advisable to install a small receiver next to the meter, and that the pressure record- ing gauge should be connected with this receiver; this, not only to avoid vibration of the recording finger, but also to pre- vent any shock to the meter. It should be noted also that a consumer situated far away from the central power plant should pay more per unit of energy than one near by, for the reason that the friction in long pipes amounts to a certain percentage of power, and that a long pipe line is more subject to leaks and requires more at- tention than a short one. Chapter XVIII, AIR COMPRESSORS. One of the earliest compressed-air devices was the trompe or hydraulic air blast for forges. Its capacity was sufficient for the wants of the times, which made it the principal means for furnishing a steady blast for the Catalan forges of the early Fig. 8o.— the trompe. years of the iron age. It could produce a pressure from an ounce to one pound or more, according to the height of the water shaft and the depth of the water seal. In the trompes of the best construction the water seal was a sliding gate which could be operated to produce any desired pressure within the range of the apparatus. Its operation was as follows (Fig. 80) : the falling column of water draws in air through the small in- clined orifices as shown by the arrows, carrying it into the 272 COMPRESSED AIR AND ITS APPLICATIONS. reservoir where it separates, and is discharged through the tuyere pipe. The outlet discharges the water through an in- verted siphon, carried high enough to balance the air pressure. In the principles of the trompe is found a correspondence and suggestion of the experiments made by J. P. Frizell in Fig. 8i.— the frizell system. 1877, and since carried out on a larger scale by C. H. Taylor in the practical hydraulic air compressors at Magog, Quebec, and at Ainsw^orth, B. C. Many experiments have been made to compress air by the direct and injector system for small quantities, by the use of water under pressure from city water supply. By direct pressure it requires an equal quantity of water to the volume of free air compressed to nearly the same pressure as the water. By the injector system, the only available ex- periments are those of M. Romally, in France, who found that with 35 feet head only 46 per cent of the volume of the water used was equal to the volume of free air at a pressure of 2 1 pounds per square inch; thus realizing an air pressure of 138 per cent of the hydraulic head and less than one-half the vol- ume, an efficiency of about 63 per cent. Mr. Frizell's experiments involved a large outlay in cost of plant, and w^here there is a moderate water-fall and plenty of water this is no doubt the cheapest working method of com- pressing air. The general idea of Mr. Frizell was to utilize a AIR COMPRESSORS. 273 high water-fall with built-up shafts and air chamber, or with a low water-fall to sink shafts with an air-gathering chamber at the bottom and air pipe leading to the surface as shown in Fig. 81. The entrance at A in the cut was a circular hollow dam with a conical inlet. The annular chamber tmder the dam communicated with the outer air and was perforated, so that the falling water drew down the air and by its velocity carried the air to the receiving chamber below. This suggestion and ex- periments lay in abeyance under the Frizell patent for many years, and was supplemented by a similar patent to Mr. George Waring. The efficiency in Frizell's early experiments was 26 per cent of the fall of water used in the apparatus. Later im- provements by him raised the efficiency to 52 per cent with a head of 5 feet. The hydraulic compressor system of Mr. Taylor is il- lustrated in Figs. 82 and 83, in which a large number of small air tubes are distributed around an annular water inlet to the down-flow pipe. One of its several forms of con- struction is shown in Fig. 82, and more fully illustrated in Figs. 84 and 85. A number of air tubes, c, c, terminate at the conical entrance of the down-flow pipe, B, at a, a, Fig. 82. A supply of water to the chamber A, A, and its flow down the pipe, draws air through the small pipes, carrying it down to the separating tank, c, c, where it is liberated at the pressure due to the hy- drostatic head. The air is delivered through a pipe, as shown in the cut, and the water rises through a pipe or open shaft to the tail race. 18 Fig. 82.— the taylor hydraulic air com- pressor. 2 74 COMPRESSED AIR AND ITS APPLICATIONS. The compressor as erected at Magog, Quebec, gives in air power 62 per cent of the water power used and delivers 15s horse power in compressed air at 52 pounds gauge pressure. Fig. 83.— hydraulic air compressor. Magog, Quebec. Air head section. A most remarkable feature of this system is that, notwith- standing that the air is compressed by the weight of the water and in actual contact with it, the air so compressed is delivered AIR COMPRESSORS. 275 in the receiver and thence to the transmission pipe drier than when drawn in from the atmosphere. At first sight this would seem impossible, but it is well known that in a high temperature moisture is held longer in air than in a lower temperature, hence the contact of the air globules with the cold water keeps down the temperature usu- ally caused by the compression of air, and the atmospheric moisture held in the globules condenses, as it were, on the walls of these globules, and at the point of separation the air and water are absolutely separated, leaving the air all ready for distribution at the same temperature as the water it has just left, and drier than when first taken in through the small air pipes. Another feature is that the power of the water can be con- verted into compressed air at any pressure per square inch, giving the same efficiency at either high or low pressure with a far less loss of energy than by any other process of transform- ing a water power into transmittable force, and with unvarying pressure. Should the volume of air taken down be greater than that being used, it accumulates in the receiver until it forces the water below the lower end of the receiver, and the surplus passes up with the return water, thereby forming a perfectly automatic safety-valve, without requiring any attendance what- ever. It will be observed that the material used in the con^ struction of the down-flow pipe need only be of sufficient strength to carry the weight of water and pressure generated in the working head of the water power, as once it reaches the tail-race level the internal pressure is gradually neutralized from that point down by the pressure in the return water sur- rounding the down-flow pipe ; so that any pressure almost may be reached without increasing the strength of the down-flow pipe. The material for the down-flow pipe ma}' be of iron, or wood hooped with iron, and the shaft may be constructed of the cheapest of timber; and as it is preserved by being con- 276 COMPRESSED AIR AND ITS APPLICATIONS. Sectional View Fig. 84.— hydraulic air compressor. Magog, Quebec. Air chamber section. AIR COMPRESSORS. 277 stantly in the water, there is practically no limit to its dura- bility. By this system low falls, otherwise u.seless, may be utilized, and the same pressure obtained as from high falls, the horse power being determined by the diameter of the down-flow pipe, and the height and volume of water in the fall, while the press- ure depends solely upon the depth of the well or shaft; there- fore any desired pressure can be obtained. In the apparatus at Magog, Quebec, the receiver is suffi- ciently large in diameter to allow the air to rise to the surface Plan of Head Piece Fig. 8s— plan of air tubes. of the water therein, from whence it is taken through the air pipe for transmission to be utilized as power or for other pur- poses. The water, being kept down by the pressure of the air, is forced out through the open bottom of the receiver and up the shaft around the down-flow pipe to the tail-race level. The compressor is so constructed as to permit of its being regulated to furnish any proportion — from one-third of its ca- pacity — using water proportionately with a like efficiency. By reference to the head section (Fig. 83) it will be noticed that the head piece is telescoped into the down-flow pipe, and raised or lowered by means of a hand-wheel on top, thus per- mitting the flow of water to be regulated, or to lift it above the 278 COMPRESSED AIR AND ITS APPLICATIONS. water level and stop entirely the flow of air, the water being regulated by the head gate. Briefly stated, the air is compressed by the direct pressure of falling water without the aid of any moving machinery, and practically without expense for maintenance or attendance after installation. By this system any fall of water varying in working head may be utilized, and any pressure required can be produced and uniformly maintained up to the capacity of the water power, delivering the compressed air at the temperature of the water, and in a drier state than is possible by any known means of compression, thereby avoiding all loss by condensation or shrinkage by cooling of the air after compression. The water may be conveyed to the compressor by means of an open flume; or, as shown in the diagram, through a pipe supplying a tank or stand-pipe around the headpiece of the compressor, where it can attain the same level as the water in the dam or source of supply. Around the head-piece are placed a large number of small, horizontal air pipes, drawing their supply of air through larger vertical pipes, which extend above the surface of the water and open to the atmosphere. As the water enters the down-flow pipe and passes the ends of these small air pipes, it draws in the air in the form of small uniform globules, which, becoming entangled in the descending water, are carried down to the receiver at the bottom of the pipe, compressing the air by the pressure of the water sur- rounding these globules until they reach the point of separa- tion. This pressure is maintained so long as there remains any air in the receiver chamber. The enlargement of the down-flow pipe at the bottom sec- tion was made to lessen the velocity of the water and air at that point, which was found to facilitate the separation of the air from the water by coalescing the small globules of air and the better separation at the deflecting plate below. The deflecting AIR COMPRESSORS. 279 plate prevents the plunge of the down-flowing water into the separating part of the tank and by its deflections gives the air a more ready separation from the water. By this arrangement no air was found in the water discharge pipe. In tests of efficiency it has been found that the gross power of the water passing through the compressor due to its natural fall was 158 horse power, of which 1 1 1 horse power was utilized in the w^ork of air com- pression, giving an efficiency of 70 per cent of the gross power used. Later experiments indicate that an effi- ciency of 75 per cent may be ob- t a i n e d by a modification of the air inlet pipes and water head. In Fig. 86 is illustrated the Taylor hydraulic air-compressing plant at Ainsworth, B. C, which was estab- lished in a trussed tower in order to carry up the air head to a level with the flume, of which Fig. 86 represents the elevation and arrangement of the head. The available working head from the water level in the head stock to the tail race is 102 feet; the depth of the shaft is 210 feet, and the depth of the air chamber at the bottom of the shaft is 17 feet, from which the water closure of the down-flow tube leaves 200 feet as the available hydro- static pressure, which gives an air pressure of 87 pounds per square inch. The flume supplying water from Coffee Creek, 1,350 feet distant, is 5 feet in diameter, of stave-barrel construc- tion. The tower head is also of wood staves, is 12 feet in Fig. 86.— hydrualic air com- pressor. Ainsworth, B. C, 28o COMPRESSED AIR AND ITS APPLICATIONS. diameter and 20 feet high. The down-flow pipe is of the same construction, 2 feet 9 inches in diameter, widening slightly at the bottom to retard the velocity of the descending water and allow it to impinge upon a whorling cone that produces a circling current in the air chamber that facilitates the separa- tion of the compressed air from the water. The air rises to the top of the separating chamber and is delivered through a 9-inch pipe to the various branches for air distribution at the ground surface. A secondary pipe is carried from midway in the sepa- rating chamber to the surface above the tail race that seals the air space with water when the air is being used in excess of Fig. 87.— HARTFORD AIR COMPRESSOR. compression, and allows the air to escape when it accumulates and pushes the water surface below the mouth of the air pipe ; thus making an air-pressure regulator within the limit of one- pound air pressure. The regulation of the air-inlet pipes, of which there are about three thousand tubes, f-inch diameter and the conical adjutage, is made by raising or lowering the air pipes and cone by a screw and wheel, as shown in Fig. 86. The velocity of the water in the down-flow pipe is about 34 feet per second, and the velocity of the indraft of air is nearly the same. The air is received by the water in millions of globules, which in a great measure retain their individuality, gradually becoming smaller by the increasing water pressure until they are liber- ated in the air chamber below. The air intake is estimated at 5,000 cubic feet of free air AIR COMPRESSORS. 281 T\ taSSr ^"^ per minute, and at 85 pounds pressure should develop nearly 500 horse power. The air plant has a distributing system of over 11,000 feet of pipe of varying sizes in use in a number of mines. The air is unusually dry, and the drills and hoists have no trouble from frosted exhausts. The hydraulic air compressor of the L. E. Rhodes Com- pany, Hartford, Conn. (Fig. 87), consists of two displacement cylinders with alternating water valves to control the operation of the compressor. It operates by water pressure from any water-works sup- ply, and will compress an equal vol- ume of free air to the volume of water used, to nearly the same press- ure as the water supply. It is a most convenient apparatus for sup- plying* compressed air for dental air tools, spraying, and for man)' uses where a small quantity of compressed air is required in experimental and laboratory w^ork. In Fig. 88 is illus- trated the vertical differential com- pressor, in which a larger volume of air, in proportion to the water used, is obtained at lower pressure than that of the water by the differential area of the pistons. A direct-acting hydraulic air compressor was used at the Mont Cenis tunnel, using a mountain stream giving a head of 85 feet. A number of compressors were installed on this prin- ciple by Sommeiller, which gave satisfactory results at that time, owing to the favorable location of the mountain stream. This idea has been followed since by many patents on direct- acting hydraulic air compressors. The want of favorable loca- tions where high pressure and volume can be obtained has caused this system to be neglected. Fig. 88.— vertical compressor. 282 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 3. —DARLINGTON COMPRESSOR. This was followed by the Darlington hydraulic piston com- pressor, illustrated in Fig. 89, which was designed somewhat after the model of the Sommeiller, using water for a piston, which was operated by a piston driven by a steam engine. It was much in use in France, Germany, and Belgium during the earlier period of air com- pression for practical work, but was soon superseded by the modern designs. Its action was as follows: A reciprocating piston in the water cylinder, G, produces an oscillating motion in the water of the two vertical cylinders, drawing in air through the flap valves at the side, and discharging the compressed air through the valves at the top. The water pipes, /, /, /, are to supply the place of water ejected through the air valve by delivering all the air compressed at each stroke of the piston. A further advance in air-compressor design seems to have been made in the model of the Dubois and Frangois compres- sors, which was intended to improve on the slow work of the Sommeiller compressors by charging the cylinder with no more water than would fill the valve chambers, and inserting water jets for cooling the air dur- ing compression, and to supply the waste by carrying part of the water through the exit valves. In this design the practical operation and speed seemed a great advance over the former designs, and for a time seemed to take a leading place for air compression in France and Ger- many. In the mean time progress was being made in England and Fig. DUBOIS AND FRANCOIS COM- PRESSOR. AIR COMPRESSORS. 283 the United States by reducing- the cylinder clearance, and with only a small spray for cooling effect and for balancing the un- equal effect of the steam impulse and the air resistance, when steam was used expansively and for its best econom3\ The first efforts were by placing the steam and air cylinder at a right angle and operating through angular cranks. This ar- rangement used in the Burleigh and early Ingersoll type is sketched in Fig. 91, in which the cylinders were set at 90° and the cranks at 30^ cr^l. 00* 1" Fig. 91.— type. Fig. 92.— type. Ths plan was also used by Delavergne for ammonia com- pressors, and is still in use by the Frick Company and others for am- monia. Another form of construction by Rand and Waring was in use in 1872, and is shown in sketch (Fig. 92). The steam cylinder was placed over the air cylinders at an angle of 45°, and connected to a single crank. This form made a fairly compact arrangement of frame, and in a measure equalized the steam and air pressures. Davies in Eng- land also worked on these ideas and built compressors with cylinders at an angle of 135'' and connected to a single crank (Fig. 93). It was early perceived that an angu- lar position of the cylinders involved expensive construction and unsteadiness, and later ex- perience has proved that it is expensive in construction and Fig. 93.— type. 284 COMPRESSED AIR AND ITS APPLICATIONS. does not fully equalize the compression strains. This form of construction involves much greater weight and strength in the frame, all of which has been obviated in the later construction of straight-line compressors with the controlling power in a heavy fly-wheel and moving parts. Many efforts were made to equalize the power and resistance by constructing the air compressor on the crank-angle princi- -^ 1 1 / / / / " > tc\vjcv\\.v^e X\\e ^-cesasuta . Fig. 94.— direct compression. pie, putting the cranks at various angles, and by direct-line positions of steam and air cylinders, and this is yet in practice for compressors in ammonia refrigerating apparatus. Fig. 94 shows the true relation of pressures when the steam and air pistons are on a direct or straight-line piston rod. It is evident that an air compressor which has the steam cylinder and the air cylinder on a single straight rod will apply the power in the most direct manner, and will involve the sim- plest mechanics in the construction of its parts. It is evident, however, that this straight-line, or direct, construction results in an engine which has the greatest power at a time when there is no work to perform. At the beginning of the stroke, steam at the boiler pressure is admitted behind the piston ; and as the air piston at that time is also at the initial point in the stroke, it has only free air against it. The two pistons move simulta- neously, and the resistance in the air cylinder rapidly increases as the ait is compressed. To get economical results it is, of course, necessary to cut off in the steam cylinder, so that at the end of the stroke, when the steam pressure is low, as indicated AIR COMPRESSORS. 285 by the dotted line (Fig. 94), the air pressure shall be high, as similarly indicated. The early direct-acting compressor used steam at full pressure throughout the stroke. The Westing- house pump, applied to locomotives, is built on this principle, and those who have observed it at work have perhaps noticed that its speed of stroke is not uniform, but that it moves rapidly at the beginning, gradually reducing its speed, and seems to labor until the direction of stroke is reversed. Such construction is admitted to be wasteful, but in some cases, notably that of the Westinghouse pump, economy in steam consumption is sacri- ficed to lightness and economy of space. The alternating pressures in a steam-driven compressor with a single air and steam cylinder are largely overcome in a duplex com.pressor, as shown by the two positions of the steam and air pistons in the upper section of the cut (Fig. 95), when moving in the same direction as shown by the direction of the two cranks at right angles on the shaft, and when the 33: Fig. 95.— action of the duplex air compressor. pistons are moving in opposite directions as shown by the posi- tion of the cranks in the lower section of the cut. The conditions of equalization of pressures are shown by commencing at that point of the stroke indicated in the top sec- tion. The upper right-hand steam cylinder, having steam at full pressure behind its piston, is doing work through the angle of the crank shaft upon the air in the lower left-hand cylinder. At this point of the stroke the opposite steam cylinder has a 286 COMPRESSED AIR AND ITS APPLICATIONS. reduced steam pressure and is doing little or no work, because the opposite air cylinder is beginning its stroke. Referring now to the lower section, it will be seen that the conditions are reversed. One crank has turned the centre, and that piston which in the upper section was doing the greatest work is now doing little or nothing, while the labor of the engine has been transferred to those cylinders which a moment before had been doing no work. There are some advantages in the duplex construction, and some disadvantages. The crank shafts being set quartering, as is the usual construction, the engine may be run at low speed without getting on the centre. Each half being com- plete in itself, it is possible to detach the one when only half the capacity is required. The power and resistance being Fig. 96.— direct acting. equalized through opposite cylinders, lar^e fly-wheels are not necessary. Strange to say, the American practice seems to be to attach enormous fly-wheels to duplex air compressors. It is difficult to justify this apparently useless expense in view of the facts shown in Fig. 95. A fly-wheel does not furnish power, nor does it add to the economy of an engine except in so far as it enables it to cut off early in the stroke, and to equalize the power and resistance. In other words, a fly-wheel is not a source of power, and in many cases it is only a means by which is accomplished equal rotative speed. It takes power to move matter, and, assuming that other conditions are equal, every engine that carries a fly-wheel that is larger than is necessary consumes a certain number of foot-pounds in turn- ing so much metal around through space. Were it possible to cut off at the same point and rotate as positively without a fly- AIR COMPRESSORS. 287 wheel, it would be done away with entirely. Some straight- line air compressors are so constructed that the momentum of the piston and other moving parts is nearly sufficient to equal- ize the strains without a fly-wheel ; but the fly-wheel is there Fig. 97.— straight line. because it insures a definite length of stroke, and because it enables us to operate eccentrics and to regulate the speed of the engine uniformly. Objections to the duplex construction are : The strains are indirect, angular, and intermittent. It is necessary therefore to largely increase the strength of parts ; to add a crank shaft of larger diameter with enormous bearings, and to build ex- pensive and very secure foundations. Should the foundations settle at any point, excessive strains will be brought upon the bearings, resulting in friction and liability to breakage. A steam engine meets with a resistance on its crank shaft that is AIR-BRAKE COMPRESSOK. comparatively uniform throughout the stroke, while an air compressor is subject to a heavy maximum strain at the end of the stroke ; hence the importance of direct straight-line con- nection between power and resistance. 2S8 COMPRESSED AIR AND ITS APPLICATIONS. The friction loss on a duplex compressor seldom gets lower than 15 per cent, while straight-line compressors show as low a loss as 5 per cent. To illustrate the leading types of the modern direct-acting compressors, the following sketch cuts are representative of some of the leading models: Fig. 96 is an elevation of the Clayton air compressor with a yoke-frame connecting rod in line with the piston rods, the crank and connect- ing rod operating between the rods of the yoke frame. Fig. 97 represents the outline of the " Bennett " straight-line compressor, showing a lever valve gear, operated by direct connection from the lever to the eccentric by a link. In Fig. 98 is represented a vertical section of a unique construction in air compressors in which a double-acting steam cylinder operates two single-acting air cylinders through the medium of toggle beams, each beam having two stationary Fig. 99.— the norwalk. Fig. 100.— tandem corliss. pivots and being linked to the beam for producing parallel mo- tion of the piston rods (New York Air Brake Company model). In Fig. 99 is given a sketch of a compound straight-line steam-actuated air compressor with an intercooler connecting the low- and high-pressure cylinders (type of the Norwalk Iron Works). AIR COiMPRESSORS. 289 The attachment of the air cylinder tandem to a Corliss en- gine is one of the improvements of late years in the line of economy, and for large outputs of compressed air has no equal in operative duty. In Fig. 100 is illustrated a vertical sketch of a single Corliss tandem-operated air compressor, and in Fig. loi a duplex com- pressor of the slide-valve gear pattern in plan and elevation (the piston inlet type of the Ingersoll-Sergeant Drill Company). Fig. ioi.— duplex compressor. In Fig. 102 is a sketch illustration of a straight-line piston inlet compressor in vertical section and plan, as operated by a Pelton water-wheel (type of the Ingersoll-Sergeant Drill Com- pany, which will be described in detail further on). In Fig. 103 is represented a detailed section of the cylinders of a high-pressure air or gas compressor of the Ingersoll-Ser- geant Drill Company, in which both pistons are single-acting, with water-jacketed cylinders. The forward motion of the pistons allows the air entering at the port A to be drawn through the annular valve in the large piston to be compressed 19 290 COMPRESSED AIR AND ITS APPLICATIONS. by the back stroke, and transmitted to the compression side of the high-pressure piston through a direct outside pipe or Pig. 102,— pelton wheel compressor. through an intercooler. The lettered parts are plainly recog- nized and need no special explanation. The initial air cylinder is made of a size to meet the requirement of full volume to the high-pressure cylinder and to equalize the machine strains due Fig. 103.— section of the compound air cylinder. to both half-strokes, or one revolution of the fly-wheel. The single-acting principle is conducive to efficiency in jacket cooling. Chapter. XIX. AIR COMPRESSORS. {Co7iiimied.) AIR COMPRESSORS OF THE INGERSOLL-SERGEANT TYPE. The early compressors of the IngersoU-Sergeant Drill Com- pany were made with solid pistons and inlet and exit valves in the heads of the cylinders. Gradual improvements in their long experience have led to higher development in the economy of air compression. The Meyer variable cut-off and the air pressure controlling device applied to the steam cylinder, with a large reduction in the clearance of the steam cylinder, to- gether with the straight-line effect, have brought the steam end of the compressor to a perfect action. Improvements in the air cylinder have kept even pace, and among them we illustrate the piston inlet air cylinder (Fig. 105), and the annular valve at G in the cut. The air is taken in through a hollow piston rod at li and into the hollow piston, and delivered to the cylin- der each way through an annular steel valve that opens and closes automatically by its own momentum derived from the motion of the traversing piston ; requiring no springs to control its operation. It has a large area of opening with but a small throw of valve, thus quickly opening a large supply port, en- abling the compressor to run at high speed without a reduction in efficiency and with safety to the moving parts. As the travel of the valve is only about one-quarter of an inch, it does not move far enough to acquire sufficient momentum to injure itself or its seat, and remains perfectly tight till worn out. It is as positive in its action and as indestructible as a piston ring. The discharge valves are of the cylindrical poppet type, sliding 294 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 105.— the piston inlet. AIR COiMPRESSORS OF THE INGERSOLL-SERGEANT TYPE. 295 in screw caps with helical springs. Cylinder and heads are water- jacketed. In Fig. 106 is illustrated a late improvement in the valve arrangement of the air cylinders of this company. The intake valves are made large and of light weight, and so protected by the overlap of the cylin- der heads that they can- not be drawn into the cylinder by the breakage x)f a stem. The vertical movement of all the air valves insures even wear on their seats. This po- sition of the valves enables a full water-jacketing of the heads of the cylinders. In Fig. 107 is illustrated an elevation and plan of the piston- inlet belt compressor of this company, showing the swivel-block cross-head for equalizing any irregularity in setting up the connecting-rod brasses, a special feature of the transmitting gear of these compressors. In Fig. 108 is illustrated the unloading device by which a uniform air pressure is kept in the receiver and pipe line. It is automatic, requiring no attention from the engineer further than to set it for the re- quired pressure. A weighted piston safety- valve is attached to the air cylinder, and connected with the air receiver, and with a discharge valve on each end of the air cylin- der, also with a balanced throttle valve in the steam Fig. 106.— v'ektical valve cylinder. pipe. When the pressure of the air gets above the desired point in the receiver, the valve is lifted and the air is exhausted 296 COMPRESSED AIR AND ITS APPLICATIONS. from behind the discharge valves, thus letting the compressed air at full receiver pressure into the cylinder at both ends, and balancing the engine. At the same instant the compressed air is exhausted from the piston connected with the balanced steam valve and the steam is automatically throttled, so that only enough steam is admitted to keep the engine turning around, or to overcome the friction, no work being done. When the compressor is unloaded, it is evident that the function of the air piston is merely to force the compressed air Fig. 107.— the piston inlet belt compressor. through the discharge valves and passages from one end to the other until more compressed air is required, this being indi- cated by a fall in the receiver pressure. The weighted valve now closes and the small connecting pipes are instantly filled with compressed air ; the steam valve automatically opens and the compression goes on in the regular way. The unloaded in- dicator card (Fig. 109) shows the air-pressure conditions under the control of the unloading device by the black lines, and the normal compression by the dotted lines. Another function of this device is to prevent the compressor from stopping or AIR COMPRESSORS OF THE IXGERSOLL-SERGEANT TYPE. 297 getting on the centre. Direct-acting compressors are liable to centre when doing work at slow speed. In Fig. 1 10 is illustrated a pair of straight-line air compres- sors placed side by side as a duplex compressor, operated from a high water-head with double nozzles and Pelton wheels. The size of the Pelton wheels for direct action upon the air pistons is made to meet the requirement of a half speed for spouting velocity of the water at the nozzles to correspond to the re- quired speed of the compressor. This plant v/as sectionalized for transport on mule-back, and operated in Peru, South America. COMPRESSED AIR AND ITS APPLICATIONS. Forward End ■rrrs^ Air I'essure ^ Fres .-^-'^ lit \. Atmospheric line Fig. 109— indicator card of the unloaded air cylinder. AIR COMPRESSORS OF THE INGERSOLL-SERGEANT TYPE. 299 $ a « _(/3 "a (/} VI (U W (^ ■'-' C^ a s X u H x> J bfi w P 05 55 Q 3 !2; w D u 1 „■ 6£ [^ c 300 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 112.— duplex steam driven and compound air cylinder compressor with inter- cooler IN BASE. AIR COMPRESSORS OF THE INGERSOLL-SERGEANT TYPE. 3OI 302 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE INGERSOLL-SERGEANT TYPE. 303 Fig. 115.- batter V of duplex corliss air compressors. Corliss type of air valves with positive motion. 304 COMPRESSED AIR AND ITS APPLICATIONS. '^4^-''¥: Fig. ii6.— fouk-stagio air compuessor. Twelfth Avenue and Twenty-fourth Street, New York City, Metropolitan Street Railway Company. AIR COMPRESSORS OF THE INGERSOLL-SERGEANT TYPE. 305 A THOUSAND-HORSE-POWER AH^ COMPRESSOR. The four-stage air compressor of the Ingersoll-Sergeant Drill Company that gives power to the cars of the Metropolitan Street Railway Company of New York is probably the largest Fig. 117. —the vertical high-pressure four-stage air compressor. Front view. air compressor yet made in any country, and embodies charac- teristics in design and construction far in advance of ordinary practice. The steam power of the compressor consists of a duplex vertical cross compound engine built by the E. P. Allis Com- pany, Milwaukee, Wis., having cylinders 32 and 68 inches 20 3o6 COMPRESSED AIR AND ITS APPLICATIONS. diameter b}^ 60 inches stroke, provided with Reynolds-Corliss valve gear. With steam pressure of 150 pounds and 40 revolu- tions per minute, it is equal to 1,000 horse power. The fly- wheel is 22 feet in diameter, and weighs 60 tons. The engine is mounted upon brick piers, and di- rectly beneath each steam cylinder is placed a pair of air cylinders, tandem, and connected to the steam cylinder cross- heads by a yoke frame. The low- pressure air cylinder and first interme- diate are 46 and 24 inches diameter placed tandem; sec- ond intermediate and high-pressure cylin- ders are 14 and 6 inches diameter re- spectively, also tan- dem, and the stroke the same as the engine, 60 inches. All the air cylinders are single-acting. The free-air capacity per revolution is 56.73 cubic feet; ca- pacity at 40 revolutions 2,269 cubic feet, and the free-air capac- ity at 60 revolutions is 3,404 cubic feet. The approximate pressure in the first cooler is 40 pounds, the second 180 pounds, and in the third 850 pounds, the final approximate pressure in the after-cooler being 2,300 pounds. The compressor pistons are arranged in pairs vertically in Fig. [18.— FOUR-STAGE HIGH-PRESSURE AIR COMPRESSOR. End view. AIR COMPRESSORS OP THE INGERSOLL-SERGEANT TYPE. 307 Second line beneath the steam cylinders, the initial and first interme- diate air cylinder being below the low-pressure steam cylinder, while the second intermediate and high-pressure air cylinders are below the high-pressure steam cylinder. Motion is trans- mitted from the steam-engine cross-heads through distance rods for each cross-head to a cross-head attached to the air-cylinder piston rods. The inlet and discharge valves of the initial air cylinder are of the '' Mechanical " type and of a special design. Air is ad- mitted to the top of this cylinder through a supply pipe and leaves the cylinder through a pipe, by which it is conducted to the first intercooler. From the cooler the air flows through a pipe to the lower end of the first interme- diate air cylinder, from which it passes through a pipe to the second intercooler. From here it passes through a pipe to the upper end of the second intermediate cylinder, from which it passes to the third cooler, and from here through a pipe to the lower end of the high-pressure cylin- der, and from this through a pipe to the final aftercooler, from which it is led through the outlet to the storage bottles. From this it will be seen that the air passes through the upper end of the low- pressure cylinder, lower end of the first intermediate cylinder, Fig. Third ■.ig. -PLAN, FOUR-STAGE HIGH-PRESSURE AIR COM- PRESSOR. 308 COMPRESSED AIR AND ITS APPLICATIONS. Upper end of the second intermediate cylinder, and lower end of the high-pressure cylinder, and in its passage between each travels through one or the other of the coolers. The intercoolers employed are of two different designs. The two coolers for the lower pressures consist of a shell enclosing a nest of vertically arranged cooling pipes through which the air passes going from one cylinder to the other; the coolers for the higher pressures consist of a shell enclosing a pipe coil, the air passing through the coil from one cylinder to the other. In providing a cooler for the lower pressures, where great cool- ing surface is required on account of the large volume of air to be cooled, it was considered proper to provide tubes, but in dealing with the cooler for the higher pressures, coils were substituted so as to dispense with as many joints as possible. The coolers are arranged so that in case of a leakage of air from the cooling pipes into the shell or casing, this air rises with the circulating water up to the operating floor of the engine room and is discharged through a sight discharge pipe under the immediate care of the engineer. All the piping from the first air cylinder and through the entire compressing plant is made of copper. What may be called an auxiliary governor controlled by air pressure is provided to act upon the governor of the steam engine. This consists of a weighted lever which is operated upon by a small piston, which in turn is actuated by the air pressure. If for any reason the pressure should become exces- sive the lever is lifted, when it opens a valve admitting air to a device on the governor so designed as to reduce the steam sup- ply, and to all practical purposes throttles the engine. Compressed air for the purpose of storage and traction by the high-pressure system consists in reservoir capacity due to a collection of steel bottles, connected together in series or by manifolds, whereby the different sections of storage can be cut out from one another. In the storage system erected at the Twenty-fourth Street, COMPRESSED-AIR STORAGE. 3O9 New York City, compressor station there are about 600 bottles. These bottles are all tested to a pressure of 4,500 pounds per square inch, and are used to store air at a pressure of 2,500 pounds per square inch. There is no wear and tear on these storage bottles other than can be made good by painting from time to time. The storage bottles are connected together with proper pipes and valves, and communicate with several charg- ing stands in the car house. The cars can be charged with compressed air at 2,500 pounds pressure in about two or three minutes' time. The Mannesmann bottles are all tested to a pressure of 4,500 pounds per square inch, and as they are filled with air at a pressure of 2,500 pounds per square inch, there is a factor of safety of about 2. The question is frequently put as to the liability for these tubes to explode. When the tubes are filled with the air at 2,500 pounds per square inch there is no practi- cable way whereby the pressure can be increased ; in fact, the only thing that can happen is for the pressure to decrease. The recent advance made in steel structural material and weldless tubes has enabled the handling of pressures with abso- lute safety that were not heretofore thought possible. These high air pressures mean greater mileage of cars and vehicles, so that compressed-air power has taken a decidedly forward movement for railway and vehicle traction. THE COMPRESSED-AIR BOTTLE OR RESERVOIR. As there has been some misapprehension in regard to the strength of the Mannesmann air bottles or reservoirs for high- air pressures as used on street cars and vehicles, we submit some details of tests made on these tubes by the Watson-Still- man Company in presence of many witnesses. A Mannesmann steel tube 5 feet long, (S inches diameter, and \ inch thick, which had been in use on a Hardie motor for about two years, carrying air pressure at 2,000 pounds per square inch, was used for the experiments. 3IO COMPRESSED AIR AND ITS APPLICATIONS. The tube was first submitted to a hydraulic pressure of 2,150 pounds, when it was struck several blows with a 14-pound sledge having a 3-foot handle, the sledge being swung from the end of the handle, and weighing, with the handle, 16 pounds. These blows made no impression whatever. At 4,000 pounds the expansion was found to be three-thirty-seconds of an inch. When the pressure was removed, the bottle re- turned to its original measurement, this press- ure being near its limit of elasticity. A second application of "pressure was then made up to 5,000 pounds per square inch, at which point the tube began to stretch, and between 5,000 and 6,000 pounds the tube in- creased one-eighth of an inch circumferen- tially. At 6, 100 pounds the bottle began to stretch over a small area at a point near its centre, and continued to do so until it was ruptured, at about 6, 150 pounds pressure. The character of the rupture was a mere split in the steel, 18 inches long. No pieces were detached and the fracture was quite regular in its form, showing high ductility in the material and freedom from any liability to project detached pieces in case of a rupture. As the tube tested had been in use in one of the Hardie air motors for a period of two years, under a pressure of 2,000 pounds, this indi- cated that there had been no perceptible deterioration in use, and supported the assertion that the duration of the reservoirs may be considered as indefinite, and that no allowance in estimates of cost of operation need be made for their renewals or repairs. Other tests have been made of the rupture of these tubes, one of which, 9 inches in diameter, expanded fifteen-sixteenths Fig 120.— AIR BOT- TLE. AIR COMPRESSORS OF THE L.-D.-G. TYPE. 3II of an inch before fracture, showing extraordinary ductility, and in all the tests made in Germany and elsewhere upon these tubes no fragments were ever detached and the fracture was always of the same character, a simple longitudinal rent usually near the middle of the tube. It appears that the tubes did not begin to stretch until a pressure of 5,000 pounds had been reached. Consequently, 4,000 pounds, at which all the tubes are tested, is below the limit of elasticity, and 2,000 pounds, which is the maximum pressure under which the reservoirs are used in the Hardie motors, must be considered to be absolutely safe beyond the possibility of rupture, and even if a rupture should occur, there would be no danger of flying pieces or of any serious accident. COMPRESSORS OF THE LAIDLAW-DUNN-GORDON COMPANY, CINCINNATI, OHIO. Fig. 121 illustrates an outline plan and elevation of the duplex slide-valve compressor of this company, of the forked- frame type, and a process print of the same is illustrated in Fig. 122. Large advantages in operation are claimed for these compressors from their straight-line action and the stability of the fork frame, which gives four bearings for a duplex com- pressor ; the Meyer adjustable valve gear being also a leading feature in their steam economy. It is adjustable by hand, and has a range from one-fifth to four-fifths cut-off. A separate speed governor controls the general motion of the engine, and an unloading device unloads the work of the engine when ex- cessive pressure is reached, and provides for its continuous mo- tion until a fixed minimum pressure is reached in the air pipes, when the unloading device restores the compressor to its full work. The load relief prevents the compressor from stopping on the centre. The cross-compound, two-stage air compressor of this com- pany is detailed in outline in Fig. 123, showing the steam re- 31 COMPRESSED AIR AND ITS APPLICATIONS. ceiver and the intercooler. The Meyer adjustable cut-off is provided both on the high-pressure and the low-pressure cylin- ders. This compressor also has the straight-line action and the forked frame with centre crank for each engine. In Fig. 124 is a view of this compressor in perspective. The intercooler is directly connected to the air cylinders, and the aftercooler is placed on the air cylinders at the left. This arrangement AIR COMPRESSORS OF THE L.-D.. G. TYPE. 313 314 COMPRESSED AIR AND ITS APPLICATIONS. gives dry, cool air directly to the pipe-distributing system and avoids all possibility of oil-vapor explosions. The company build about twenty sizes of single and duplex compressors for Fig. 123.— cross-compound, two-stage compressor. pressures from 35 to 3,000 pounds, and of volumes from 120 to 3,000 cubic feet per minute. COMPRESSORS OF THE CLAYTON AIR COMPRESSOR WORKS, HAVEMEYER BUILDING, NEW YORK CITY. In Fig. 126 is illustrated a small post or wall compressor suitable for low pressures, up to 25 pounds, for operating pneu- matic appliances or oil burners, or for testing and inflating pneumatic tires, operating small sand-blasts, and spraying. They are also furnished with a crank handle for experimental use. In Fig 127 is illustrated a water- jacketed compressor of the AIR COMPRESSORS OF THE L.-D.-G. TYPE. 315 3i6 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE CLAYTON TYPE. 317 Fig. 126.— post belt compressor. j^m^ Fig. 127.— water-jacketku co.mi'Ressgr I 3i8 COMPRESSED AIR AND ITS APPLICATIONS. same type as above; designed for air pressures from lOo to 250 pounds per square inch. Both patterns of this compressor are made of 2^, 3, 4, 5, 6, and 7 inches diameter, by 6 inches stroke, and will compress from 2 to 17 cubic feet of free air per minute up to 250 pounds per square inch according to their size and equipment. Fig. 128 shows a steam-actuated air compressor for press- ures up to 25 pounds with non-water-jacketed cylinder. They are made in sizes from 4 to 12 inches diameter of air cylinders, and with steam cylinders of suitable size for the required steam AIR COMPRESSORS OF THE CLAYTON TYPE. 319 and air pressure. At their rating they will compress 25 to 349 cubic feet of free air per minute. In Fig. 129 is illustrated an electrically driven air compres- sor of the Clayton type, a most convenient method of compress- ing air when an electric current is available. It is made in sizes for small service. In Fig. 130 is illustrated a duplex steam-actuated compres- sor of the Clayton type, which is built in sizes of equal steam and air cylinders from 4 to 10 inches in diameter and from 5- to 9-inch stroke, and at rated speed will furnish from 18 to 212 Fig. 129.— electric-driven air compressor. cubic feet of free air per minute ; they are water-jacketed and supplied with an automatic steam regulator operated by the air pressure. The air governor (Fig. 131) is located directly upon the main discharge pipe of the compressor, with a check valve in the main line at the flanges next to the pressure gauge in the figure, to prevent loss of air when the compressor is unloaded ; a throttle valve, operated by a weighted lever, is operated at over pressure by a spring-adjusted piston. The small pipe at the left-hand side of the figure is screwed through the air waste pipe and opens beneath the governor piston. Adjustment is made 320 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE CLAYTON TYPE. 32 by the ball and a screw at the top of the piston cylinder which regulates the tension of the piston spring. It is shown in posi- tion in Fig. 132. The three-stage compressor (Fig. 133) is of the Clayton model, and is designed for high pressure, up to 2,000 pounds Fig. 131— the air governor. per square inch, and is also arranged for compressing and liquefying carbonic acid gas. The steam cylinders are placed parallel, as in the regular pattern of duplex compressor, and the compressing cylinders are arranged in the same manner at the opposite end of the frame, and at the greatest distance from the heat of the steam cylinders. The air or gas enters the initial compressing cylin- der, and, after undergoing the first compression, passes through a coil surrounded by water, and thence into the second com- pressing cylinder, from which it is transmitted through another 322 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE CLAYTON TYPE. 323 cooling coil to the third cylinder, where it undergoes the final compression. The coils for cooling the air or gas in transit be- tween cylinders are not shown in illustration. The cranks are arranged and the cylinders proportioned to provide for an equal division of load, and the compressor with its steam cylinders is entirely self-contained. The proportions of this compressor are so perfect that it secures maximum strength with minimum weight, together with a compactness and saving in floor space rarely obtained in a machine of its class. The fly-wheel is placed in the centre. 324 COMPRESSED AIR AND ITS APPLICATIONS. avoiding all danger of injury through contact. The compress- ing cylinders are surrounded by water-jackets for surface cool- ing, and the stuffing-boxes are also cooled by a circulation of Fig. 134.— combined speed and air-pressure governor. water. The valves, both inlet and discharge, and the pistons, are of new design and render leakage impossible. A satisfac- tory method of lubrication is provided without detracting from AIR COMPRESSORS OF THE GUILD cV GARRISON TYPE. 325 the purity of the gas, and all the \vorking parts are singularly easy of access. These are two of the most important features of the machine, since it is essential that all parts coming into contact with the gas be kept free from accumulation of impuri- ties of any description, and that they be open to prompt adjust- ment or repair. The Clayton combined speed and air-pressure governor (Fig. 134') supplies a much-needed want where both engine speed and air-pressure regulation are required. It is a combi- nation of the air governor with a speed governor, and not only performs the functions of the air governor already described by limiting the operation of the compressor to the work re- quired, but also prevents the compressor from operating at an injurious speed, should a sudden drop in the air pressure pro- duce a greater demand upon the compressor than its highest reasonable speed will supply. Thus, should the air be used to drive rock drills or hoists, and all of them suddenly be started simultaneously, the compressor, unless provided with a speed governor, would run at an excessively high rate of speed in order to supply the unusual demand. This applies in all in- stances where the demand for air is intermittent. This gover- nor is guaranteed to control both the speed of the compressor and the pressure of air with absolutely no attention from the engineer. AIR COMPRESSORS MADE BY GUILD & GARRISON, BROOKLYN, N. Y. Among the large variety of air compressors, air and vacuum pumps made by Guild & Garrison, Brooklyn, New York City, we illustrate the double-acting horizontal air compressor (Fig. 135), w^hich has found large employment in sugar refineries, chemical and fertilizer factories, oil works, and other industrial establishments for elevating acids and other liquids, blowing out filters and filter presses, aerating water, and for all purposes I 326 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE GUILD & GARRISON TYPE. 327 in which dry compressed air is required. It is an excellent compressor for supplying- air for air hammers and drills. In their style of tandem duplex single-acting air compressor, they have designed a unique form of air valve, a section of which is given in Fig. 136. The inlet valve in the piston has a split gland guide, allowing of a read}^ means of removing the [^ n x.«> k \ -^-^ -.-i- 1, rJ U' Fig. -GUILD & GARRISON COMPRESSOR VALVE. valve for repair. The discharge valve is a radical departure from the older designs of compressor valves, being a flat disc valve covering the entire area of the cylinder and held to its seat by a guide and spring. Its face and the face of the piston are perfectly flat, so that the piston may strike the valve and deliver all the air with no clearance space to detract from its efficiency. A large area of discharge is obtained by a very small movement of the valve, and no pounding is made by its action. 328 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE KNOWLES STEAM PUMP WORKS, NEW YORK CITY. In the following pages we illustrate the various styles of air compressors made by this company, with description appended to each illustration. ^ ^^:h ,> FIG. [37.— BELT WALL OR POST COMPRESSOR. Capacity, from 2 to 17 cubic feet free air per minute, and to pres.sures of 100 to 150 lbs. per square inch. Piston diameters, from 2% to 7 inch. Stroke of all sizes, 6 inch, single-act- ing, without water-jackets. Largely used where a limited supply of compressed air is required. AIR COMPRESSORS OF THE KNOWLES TYPE. 329 Fig. 138. — vertical GEAKKD and belt AIK COMFKEiiSOK. Triplex type with slide valves and unloading device by which the load is thrown off the compressor when the pressure reaches its limit in the receiver, and again put on when the pressure falls 2 or 3 pounds, A most convenient form for low pressures up to 15 pounds. Made in sizes from 480 to 3,000 cubic feet of free air per minute. 330 COMPRESSED AIR AND ITS APPLICATIONS. 0) o ft c ^, P 5 *j 00 O rf Tl- B o f3 c '-' o i"^ £ ^ >, "' a a fi '^ ff S > 5 -S ^ m o (B ij3 d 2 2",^ ■:: o o -d i"^ 1^ ^ -d ^ (U I'd 2 o id bo «! I -S -S bo ^ rt PQ •t-i M AIR COMPRESSORS OF THE KNOWLES TYPE. 331 u as +j »*, s u p S y-j < 172 a T3 2 'P. in a a •-I I-. < < t as h ■Ji u w 0) '5 Q ^ (D U "rt ij '5 H -5 u « lU < c^ iJ ^ < (-< In 05 1 .C 8 d 13 T^ C '^ ri 2 i C t-l -d ^ ID 05 5: C J= «: £ > 332 COMPRESSED AIR AND ITS APPLICATIONS. fl ? c^ o '^ •5 '^ 05 a' O <3 ro a d .2 2 a ^- o O 05 <^ P. o f a AIR COMPRESSORS OF THE KNOWLES TYPE. 333 c3 a O -rt ft' 334 COMPRESSED AIR AND ITS APPLICATIONS. ^ ■ ' li > s-i o « 3 ft g a =1 O OJ I 2 o If S «^ S '- .2 ^ "a; o -C ^ u ^ O -Vi "rt (1 ■/) > vw n l/i a .5 I x^ -5 'in , o C3 C 4) ;3 CJ to (a « < "a pi -a X! 4:; s. TJ ;J3 in a, g s cj D si -d ^ a M _c a a; CJ 2 D d o a< >, rt (D (1) O CJ 0) cA (D 72 rM P- 1 1 U a 8 1 ^ jr 6 N ■^ bi) CJ a c g u 73 a rt (U , •a CI s •d §■ 1 c 'J c« rt be c "3 be 6 !fl Ji c 'rt Si CJ •0 c CJ g P ;2; a Chapter XX. AIR COMPRESSORS. {CoJitiniied.) AIR COMPRESSORS OF THE NORWALK IRON WORKS, SOUTH NORWALK, CONN. The entire line of compressors built by this company are of the compound type, in which the heat of compression is elimi- nated as far as possible between the two stages of compression by the use of intercoolers in addition to the effect produced by water-jacketing the cylinders. The adoption of the Corliss type of air valves for both inlet and exit passages of the low- pressure cylinders gives a full value to the capacity of this cyl- inder to supply the high-pressure cylinder to its full capacity at the discharge pressure of the low-pressure cylinder. By this system of compounding for the ordinary pressure used in rock-drilling, pneumatic tools, and the various oper- ations in which the required air pressure maybe from 50 to 100 pounds, the economy in power for operating the, compressor is very apparent, and is derived not only from the heat work saved by intercooling, but also from the equalizing of the cylin- der pressures throughout the stroke. This will be readily rec- ognized from the fact that the resistance to compression in the low-pressure cylinder is derived from a longer delivery at low pressure in comparison with the action of a single compression to the full pressure. Again, in the high-pressure cylinder the initial pressure commences with the terminal pressure of the low-pressure cyl- inder, and its delivery pressure is also extended over a greater part of the stroke, thus in a large measure eliminating the otherwise jerky action observed in single-cylinder air com- pression, and thereby lessening the momentum work of the fly- wheel (see Table XIX. for the lost work in single- and two- stage air compression). 340 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE NORWALK IRON WORKS. 34 1 Under all conditions of operation of a compound compressor the risk of cylinder and receiver explosions, from the generation of oil vapor from lubricants by the heat of compression, is en- tirely eliminated. One of the great advantages derived from compound air compression and intercooling is found in the production of dry compressed air, a valuable desideratum when the compressed air is to be transmitted to a distance. Dry air prevents frost- ing in the transmission pipe in very cold weather, and the elim- ination of frost in the exhaust passages of drills and pumps is worthy of serious consideration in the choice of a compressor. The double compound air compressor (Fig. 145) represents in a sectional elevation the leading features of construction in the designs of this company, in which are shown : the Meyer adjustable cut-off on the high-pressure cylinder; the balanced slide-valve on the low-pressure steam cylinder with rock-lever connections with the cams on the main shaft; a section of the Corliss valves on the low-pressure air cylinder, the inter- cooler also in section with the subdivisions in the intercooler heads; the air surface cooling tubes expanded in the sub- heads of the intercooler; the poppet valves in the high-press- ure cylinder and the swivel cross-head. The outside connecting rods and details are shown in the other illustrations. The use of water power is also made available through the operation of a turbine or Pelton wheel according to the volume or head of the water power. Fig. 146 represents a direct-con- nected Pelton-wheel compound air compressor, and Fig. 148 represents a geared compound air compressor to be operated by a turbine or other water-power wheel, to which a steam cylin- der is attached ready for connection when water power fails. A three- stage air compressor, with two intercoolers, is illus- trated in Fig. 149. This is the standard type for charging the air receivers of mine locomotives. The steam end is fitted with adjustable steam expansion valves and speed governor. In operation, the air is brought from some place cool and 342 COMPRESSED AIR AND ITS APPLICATIONS. o ^ p Ph AIR COMPRESSORS OF THE NORWALK IRON ^VORKS. 343 free from dust, and is admitted to the large double-acting" cyl- inder in the centre of the machine. Here the first stage of compression is performed. The water-jacket by which this cylinder is surrounded takes away a share of the heat of com- O rt pression, after which the first intercooler extracts the remain- der, bringing the air to the second cylinder at or near the tem- perature of the cooling water. The second cylinder is also water-jacketed and performs another stage of the compression. From this cylinder the air 344 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE XORWALK IRON WORKS. 345 is led through the vertical pipe shown in front of the machine to the second intercooler, and thence into the third cylinder through the inclined pipe shown at the back. In this third cylinder, which is also jacketed, the compression is completed, and the air discharged at the connection shown at the bottom. en S o 7 .^-g The pistons of the second and third cylinders are in direct line with the piston of the first cylinder and the steam piston. All the strain of compression is therefore direct push and pull on a straight steel rod. This compressor has a pressure capacity of about i,ooo pounds per square inch. 346 COMPRESSED AIR AND ITS APPLICATIONS. A three-stage air compressor suitable for a still higher press- ure is illustrated in Fig. 150. Other air compressors of this company are illustrated in Figs. 147, 151, 152, and 153, with the foregoing general features, with free-air capacities of from o CO ii> W u « !3 S w O u U ft 170 to 2,350 cubic feet per minute. The sizes of the free-air cylinders vary from 10 to 32 inches in diameter and from 12 to 36-inches stroke. Diameters of high -pressure cylinders about two-thirds the diameter of the low-pressure cylinders. AIR COMPRESSORS OF THE NORWALK IRON WORKS. 347 348 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 152. -small-sized compound air or gas compressor. Steam cylinder, 6x8 inch, with compound water-jacketed cylinders, for pressures from 150 to 500 pounds. Fig. 153.— double compound air compressor. Jacketed air cylinders and intercooler, with Corliss valves on low-pressure air cylinder, Meyer cut-off on high-pressure steam cylinder. Balanced slide valve on low-pressure steam cylinder. AIR COMPRESSORS OF THE NORWALK IRON WORKS. 349 AIR PRESSURE REGULATOR. The reofulator of the Norwalk Iron Works is illustrated in Fig. 154. It is placed in the line of the steam pipe near to the steam cylinder, the body being a perfectly balanced double- seated valve, controlled by the air pressure in the receiver. Above the regulating valve body is a small cylinder, having a piston connected with the bal- anced steam valve below by a stem as shown in the illustra- tion. Above the small piston is a stop screw projecting above the cylinder head for regulating the lift of the piston by the com- pressed air pressure beneath it. The air from the receiver is led through a small safety-valve shown on the left side of the cyl- inder in the illustration, which regulates the pressure at which the air can enter the cylinder and close the balanced valve. Above the disc of the small safety- valve is a spring whose tension to close the valve is regulated by a screw with a milled head, allowing the spring tension on the valve to be so adjusted that the valve will lift and permit the air from the receiver to flow under the piston, and by its lift close the balanced valve. The air passes into the small cylin- der beneath the piston, and if no escape were provided would drive the piston to the top of the cylinder. To regulate this action a very fine slot is cut in the side of the small cylinder. When the piston rises it uncovers this slot and thus furnishes an escape for the air which is passing the safety-valve. If only a little air passes the valve, then a small part of the slot will ac- commodate it and the piston will take a low position. With more air escaping, the piston will rise higher and uncover more Fig. 154.— regulator. 350 COMPRESSED AIR AND ITS APPLICATIONS. of the slot, thus providing a larger opening for its exit. As the slot is very fine, a very little difference in the quantity of air will cause the piston to assume a high or low position. After the small safety-valve begins to blow, an almost insensible increase of pressure in the reservoir will furnish enough more air to Fig. 155.— vertical belted duplex air compressor Type of the Edward P. Allis Company, Milwaukee, Wis. With Corliss air valves. carry the piston to the top of the small cylinder. Thus any degree of regulation is obtained by a very little difference of pressure. As the air which works on the piston in the small cylinder has only to perform the work of lifting the piston and valve sufficiently to uncover enough of the slot so that it can escape, its pressure is very slight. The piston is fitted loosely, AIR COMPRESSORS OF THE E. V. ALLIS CO. 351 Fig. 156.— compound corliss enginpi-dhixkn hlovving kngink. Vertical type for blast furnace and bessemer work. I^uilt by the Edward P. Allis Company, Milwaukee, Wis. 352 COMPRESSED AIR AND ITS APPLICATIONS. AIR COiMPRESSOR OF THE MERRILL TYPE. 353 and the whole apparatus moves as nearly without friction as can be imagined. When this regulator is applied to compressors having a sin- gle steam cylinder it is possible for the valve to be carried so high as to shut off all steam and stop the engine on the centre. This would be objectionable. To obviate this there is placed on the top of the small cylinder a screw stop which can be set to prevent the closing of the steam valve more than is sufficient to run the engine at the slowest speed at which it will pass the centre. The Corliss air-valve gear of this company is somewhat pe- culiar; the valves are moved by cams. The shape of these cams is such that the valve remains at rest until -the pressure below it is nearly equal to that above. Then the movement "begins, and when the pressures are equal the valve is quickly thrown full open. In closing, the cam allows a rapid movement, so that the valve is seated before any con- siderable pressure comes upon it. The connection which draws it shut is elastic, so that if the valve seat is dry no cutting can occur. This form of movement having such desirable features for heavy pressure is in a degree useful at any pressure, and has been therefore adopted for this company's standard compressors. The Merrill compound direct-acting air compressor (Fig. 158) is one of the latest productions for the economical com- pression of air for pumping water by the direct displacement 23 Fig. 8. -COMPOUND DIRECT-ACTING AIR COMPRESSOR. 3S4 COMPRESSED AIR AND ITS APPLICATIONS. and inductor system, and for the lesser requirement for pneu- matic tools. It is an improvement upon the wasteful method of the direct-acting air-brake pump, and claims a high efficiency for a vertical direct-acting type. Its action is derived from three steam pistons and three air pistons, each pair of steam and air pistons on a piston rod, and all three pairs being con- nected together by a cross-head, which carries a diagonal valve gear that shifts the ports of the steam valve by rotating a ported piston, which in turn throws a spool- valve linked to a slide-valve. There are one high-pressure and two low-pressure cylinders for both steam and air. Air cylinders are water- jacketed. The central cylinders for both steam and air are high pressure ; the outside are low pressure, so that each pair of steam and air cylinders is equalized as to strains. The low-pressure steam cylinders are cushioned sufficiently to pre- vent their pistons from striking the heads under any condi- tions of air compression. An intercooler is provided in the base of the compressor. AIR COMPRESSORS OF THE CURTIS & CO. MANUFACTURING COMPANY, ST. LOUIS, MO. In the following figures are illustrated the various styles of air compressors made by this company. They are principally designed for use in shops and foundries, and for the requirements of small operators with compressed air. In Fig. 159 is repre- sented the duplex single-acting belt-driven compressor, which is built in two sizes, 6x6 and 8X8 inches, piston and stroke. A section of the working parts is shown in Fig. 160, and the valve seat and valve cap in Figs. 161 to 164. The working parts are entirely enclosed in order to exclude the dust of a shop from the valves and cylinders. The trunk pistons are packed with metallic rings, and the cylinders and heads water- jacketed. In Fig. 165 is represented the duplex single-acting com- pressor with a vertical steam engine all mounted on a single AIR COMPRESSORS OF THE CURTIS & CO. TYPE. 355 base. In this arrangement the engine crank is set at right angles with the compressor cranks, so that the greatest resist- ance during compression receives the highest pressure in the steam cylinder. The working parts of this compressor are shown in section on preceding page. In Fig. 1 66 is shown a sectional elevation from the drawing Fig. 159.— duplex vkrtical aik comi-ressok. Belt driven. of the belt-driven compound or two-stage compressor of the Curtis Company, the cylinders of which are 13 and 8 inches diameter by 12 -inch stroke, with an intercooler shown in the vertical section on the next page. The general construction and valves are the same as in other compressors of this company. Capacity at 120 revolutions is 100 cubic feet of free aif per minute at 100 pounds pressure. 356 COMPRESSED AIR AND ITS APPLICATIONS. Fig. if:o.- section. AIR COMPRESSORS OF THE CURTIS & CO. TYPE. iD/ A larger size on the same plan has a capacity of 200 cubic feet per minute. In Fig. 167 is a sectional end elevation of the smaller cylin- der showing the air inlet from the intercooler, valve location, Fig. 161,— valve. Fig. 162.— valve. and air discharge, figured on the same scale as the front section on previous page. These compressors are provided with both an air-pressure and speed governor. The air-pressure governor automatically stops the compression of air without stopping the machine. The gas and gasoline engine compressor of this company (Fig. 168) is a most compact arrangement suited for supplying compressed air for hammers and riveters in construction work. Fig. 163.— seat. Fig. 164.— cap. The air cylinders are single-acting and connected by gearing to the gas or gasoline engine so that the engine makes two revo- lutions to one of the compressor. The cranks are so arranged that the motor stroke of the engine corresponds with the com- pressing stroke of the compressor. Cylinders of engine and compressor are water-jacketed. They are built for free-air capacity from 25 to 200 cubic feet per minute. 358 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 165.— steam driven duplex compressor. Mounted on common base. AIR COMPRESSORS OF THE CURTIS & CO. TYPE. 359 No. 2 Lunken. Vj Hpe s Drala Fig. i66,— section of belt-driven compound air compressor. 360 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 167.— end sectional elevation of compound air compressor. Showing location of intercooler. AIR COMPRESSORS OF THE N. Y. AIR COMPRESSOR CO. 36 Fig. 168. -the gas-engine air compkessok. AIR COMPRESSORS OF THE NEW YORK AIR COMPRESSOR COMPANY. The compressors of this company have been designed espe- cially for supplying compressed air for the operation of pneu- matic hammers, drills, riveters, hoists, and other tools used in shop and construction work, although equally applicable to driving rock drills, coal-cutters, and other mining machinery, pumping water by the air-lift system, operating signals, clean- ing cars and cushions, elevating acids, and other uses of com- pre.ssed air. The Corliss type of compressor shown in Fig. 169 is em- ployed .in installations of large capacity, and is built with 362 COMPRESSED AIR AND ITS APPLICATIONS. duplex or compound steam or air cylinders, either condensing or non-condensing. The compressor shown in Fig. 170 has duplex steam cylin- ders with Meyer adjustable cut-off, and compound air cylinders - Fig. 169. -the CORLISS type. with intercooler. This compressor is built in four sizes, rang- ing in capacity from 500 to 2,000 cubic feet of free air per min- ute, and when the available steam pressure is sufficiently high the steam cylinders are compounded also. The intercooler consists of a set of composition metal tubes encircled by a steel I Fig. 170.— the duplex type. shell, the cooling water passing through the tubes and the air circulating around them. The duplex steam-driven air compressor of this company is illustrated in Fig. 171. It has cylinders and heads water- jacketed, and is provided with both speed and pressure control- AIR COMPRESSORS OF THE N. Y. AIR COMPRESSOR CO. 363 lers. The large sizes are built with the Meyer adjustable cut- off, a most substantial and efficient compressor for any work. K b 1 ' ■ ^ ' ^^LV^^Bf^ *— 'fc^A 4S^ i Fig. 171.— duplex tvpe with governor. They are made in sizes of 7 X 7-inch air cylinders with equal- sized steam cylinders, and in five sizes up to 16 X 18-inch air cylinders with equal-sized steam cylinders, and of capacity from 80 to 1,000 cubic feet of free air per minute. Fig. 1 72 represents a single straight-line steam-driven air compressor, also built by the same company. This type is ad- FlG. 172.- STRAIGHT-LINE COMPRESSOR. vantageous for field work and for other classes of service pre- senting conditions rendering the single style of compressor preferable to the duplex. 3^4 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 173 illustrates a horizontal, duplex, belt-driven air com- pressor with air-pressure controller that unloads the work of the compressor whenever an over-pressure is attained by the Fig. 173.— duplex belt compressor. Stoppage of work on air tools. They are made in air-cylinder sizes from 7 X 7 to 16 X 18 inches, and of capacity from 80 to 1,000 cubic feet of free air per minute. The single style of belt-driven air compressor shown in Fig. 174 is adapted to the same service as the duplex machine last bIG. 174.— SINGLE BELT COMPRESSOR. described, and is sometimes preferred because of the more lim- ited floor space occupied by it. This compressor is built in sizes ranging from 100 to 500 cubic feet of free air per minute, AIR COMPRESSORS OF THE N. Y. AIR COMPRESSOR CO. 365 and is provided with automatic unloading device for controlling its operation to suit the demand made upon it. The vertical air compressor, belt-driven (Fig. 175), is pro- FlG. 175.— THE VERTICAL AIR COMPRESSOR. vided with water-jacketed cylinders and heads; a substantial machine, with poppet valves, and suitable for any pressure used in shop and constructive work. ChoLpter XXI. AIR COMPRESSORS. {Co)iti)iucd.) AIR COMPRESSORS OF THE RAND DRILL COMPANY, NEW YORK CITY. Figs. 176 and 177 show the standard forms of the air cylin- ders of this company, which are water-jacketed, and in some of the designs the heads are also water- jacketed. Valves are of the poppet type. The unloading device by the opening of a valve from exces- sive pressure allows the air on the compression side of the pis- FlG. 176.- AIK CYLINDEK WITH HOODED HEADS AND I'OPPET VALVES. ton to pass over to the inlet side and thus relieve the piston of its load until the receiver pressure falls below the working pressure, when the weight closes the valve and the compressor resumes its work. The air-valve gear of this company is a novelty in valve con- trol. Experience has shown that the ordinary poppet valves 24 370 COMPRESSED AIR AND ITS APPLICATIONS, as usually held under a spring are liable to chatter more or less, and that by making the springs stronger to reduce the chatter- ing the lift of the valves is also reduced, which restricts admis- sion, and therefore a larger number of inlet valves are required or the efficiency of the compressor is lessened. The mechanical poppet-valve gear shown at Fig. 179 has a yoke frame at each end of the cylinder connected by outside rods. To the yoke frames the inlet and outlet valves are con- FlG. 177.— THE UNLOADING DEVICE FOR A BELT COMPRESSOR. nected, not rigidly, but with spring tension, so that all the valves have a positive movement at the proper moment to a wide-open or closed position, the springs operating to soften the impact of the valves. The valve gear is operated from an eccentric on the main shaft. The valves thus operated have their equivalent area largely augmented, and thus require a less number of valves to a cylin- der than when fitted with the ordinary poppet valve with springs only. In Fig. 181 is illustrated the complete cross compound Corliss air compressor of the Rand Drill Company, in which the low- pressure cylinder is provided with the Corliss inlet valve, the AIR COMPRESSORS OF THE RAND DRILL COMPANY. 371 ( 2 ^ 372 COMPRESSED AIR AND ITS APPLICATIONS. FIG. 179.— THE HAND AIK VALVE GEAR. FIG, X80.-THE CORLISS INLET VALVE; POPPET DISCHARGE VALVES. J AIR COMPRESSORS OF THE RAXD DRILL COMPANY. 373 w Q g P:5 3 u -d PI X u m < -d Q a ^ f^ o o o Ph S rt O 0) CJ J3 m OJ D i-< 5 a Q ^ < o !3 s O <; H w ^ > Q ^ IS "3 O eu M S w o "7" u O M O CD O Di 1-.' V 1 c 1^ (U 00 'O a o O o fe a 0) -d p 0) a 0) -d 374 COMPRESSED AIR AND ITS APPLICATIONS. discharge and high-pressure valves being of the free poppet type. The box-like connection between the cylinders contains the intercooling pipe coil as shown in the section on intercooling. Fig. 183 represents the cross compound steam and air cylin- der type of this company, with removable water jackets on the air cylinders — a valuable consideration for the efficiency of an Fig. 182. -air cylinder; corliss inlet and discharge valves. air compressor where limy or muddy water must be used for cooling cylinders and intercooler. In the various sizes and combinations of the compressors of the Rand Drill Company, numbering about twenty, the capaci- ties vary gradually from 350 to 6,000 cubic feet of free air per minute. The compound or two-stage compressors are intended for' final pressures up to 100 pounds pressure per square inch. In the low-pressure cylinder, compression takes place from atmospheric pressure to 27 pounds, delivering to the inter- AIR COMPRESSORS OF THE RAND DRILL COMPANY. 375 Fig. 183.— cross compound steam and air cvi.indi. With removable water jackets and intercooler. Fig. 184.- the imperial type air compressor. 376 COMPRESSED AIR AND ITS APPLICATIONS. cooler at about 240° F. and to the high-pressure cylinder at normal temperature. When the full pressure of 100 pounds is obtained the air is delivered at a temperature of 240° F., or in the like proportion for other required working pressures, vary- ing from 50 to 1 10 pounds per square inch. A new design of self-contained duplex or compound air com- pressor has been brought out by the Rand Drill Company (Fig. 184), in which the steam and air piston rods are connected by a yoke within which the crank and connecting-rod are contained. Cranks at right angles, with heavy central fly- wheel, and all cylinders over- hung. Inlet valves of Corliss type driven from eccentrics on shaft with poppet discharge valves. The bath system of lubrication is provided for the main bearings, crank pins, crosshead slides, and eccentric straps, the oil being distrib- uted ^ by the dip of the crank discs. This type of compressor is made in six sizes with capaci- ties from 140 to 1 ,000 cubic feet of free air per minute. The fly-wheel has a broad face, crowned to receive a driving belt, so that the compressor may be driven by other machinery, or may drive other machinery if required. The Imperial belt compressor of this company (Fig. 185) is of the vertical type with single-acting trunk pistons connected to cranks set opposite to each other. The belt pulley is very large and heavy with broad face to give ample power direct from the belt. For pressures above 2 5 pounds the cylinders are water- jacketed. Inlet and outlet valves are of the poppet type. The Fig. 185.— imperial belt compressor. AIR COMPRESSORS OF THE RAND DRILL COMPANY. 377 inlet valves of both cylinders have a common passage which can be connected to an air pipe from outdoors for cool air free from dust. It is designed as a special air compressor for shop tools, hammers, chisels, riveters, etc., and has an unloading device that stops the compression of air without stopping the machine, Fig. -HIGH-PRESSURE COMPRESSOR. when the pressure reaches its limit. It is made in seven sizes of capacity, from 1 1 to 275 cubic feet of free air per minute. STEAM-ACTUATED HIGH-PRESSURE COMPRESSORS. In Fig. 186 is illustrated the small vertical two-stage com- pressor with box water jacket for high pressures. In these compressors the entire air cylinders and connecting-pipes are covered with a large body of water, which insures a thorough cooling of the air or gas throughout the operation of compres- sion. They are in use for the production of liquid carbonic acid gas, and work up to a thousand or more pounds per square inch. 378 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 187.— high-pressure compound compressor. K< Hm^m^ , Fig. 188. -three-stage compressor. AIR COMPRESSORS OF THE RAND DRILL COMPANY. 379 Fig. 187 represents the same style of compound compressor with jacketed cylinders and intercooler; front and side view. In Fig. 188 is represented the three-stage, high-pressure, steam-actuated compre3Sorof the Rand Drill Company for com- pressing air to very high pressures, 2,5oopoun<3s or more. This type of compressor is much used for liquefying carbonic acid Fig. li -FOUR-STAGE AIR AND GAS COMPRESSOR. gas and for compressing oxygen, hydrogen, and other gases for experimental work and for transportation in steel bottles. Fig. 189 represents the four-stage air and gas compressor. In Figs. 190 and 191 are illustrated the direct-acting air compressors of the Marsh type, built by the American Steam Pump Company. A model type of portable and light construc- tion, suitable for operating pneumatic tools. Fig. 192 represents the duplex vertical air compressor of the St. Louis vSteam Engine Company. 380 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 190.— air compressor, American steam pump company, battle creek, mich. Direct acting. %% AR.5H Fig, 191.— air compressor, American steam pump company. Direct acting. Smallest size, 2j4 X 2-inch ttir C3'-linder. AIR COMPRESSORS OF THE ST. LOUIS S. E. COMPANY. 38I St. Louis Steam Engine Co. Three si7,e.s built— 6 x 6, 7 x 7, 8 x 8 cubic feel of free air per minute. VKKTICAL DUPLEX .MR COMPRESSOR. Supplying from 50 to 120 382 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS AND BLOWING ENGINES OF THE PHILADEL- PHIA ENGINEERING WORKS, LTD. This company's air compressors and blowing engines for blast furnaces are fitted with the Corliss steam and Gordon air- valve gear. In Fig. 193 is shown the operation of the posi- tive valve system in these compressors. The inlet valves are opened and closed by an eccentric operating directly through Fig. 193.— the CORLISS air compressor cylinder. With Gordon valve movement. the wrist plate. The outlet valves are operated by the same wrist. The outlet valves are opened when the pressure within the cylinder reaches that of the discharge, and are closed from the action of the same wrist plate that operates a spool piston in an auxiliary cylinder for each discharge valve, one end of which is larger than the other. The larger end is in constant con- nection with the compression cylinder and the smaller end with AIR COMPRESSORS OF THE D'AURIA TYPE. 383 the discharge chamber, the office of which is to relieve the fric- tion on the Corliss valve and throw it wide open at the moment that the pressures in the cylinder and discharge chamber are equal. A HYDRAULIC-CONTROLLED DIRECT-ACTING AIR COMPRESSOR. In Fig. 194 is represented a new departure in the construc- tion of direct-acting air compressors. The D'Auria air compressor is a non-rotative compressor of the duplex type. So far as steam economy is concerned, it may Fig. 194.— D'AURIA NON-ROTATIVE AIR COMPRESSOR. be said to have less limitations than even a crank and fly-wheel compressor, for the simple reason that, while in the latter the high degree of steam expansion calls for heavier fly-wheels, heavier crank shafts, etc., the moving parts of the D'Auria compressor are not in the least affected by the degree of steam expansion, and the machine works equally well with a high or with a low expansion. Since there is no mechanism of fly-wheels, connecting-rods, and crossheads employed to equalize the propelling force and the resistance at every point of the stroke, the question arises. 384 COMPRESSED AIR AND ITS APPLICATIONS. How is perfectly smooth action attained in the D'Auria com- pressor, starting the stroke with a high initial pressure of steam against no resistance, and ending the stroke with a propelling force practically ?/// and with resistance at a maximum? This result is accomplished by a "hydraulic compensator," which is a cylinder, A A^ Fig. 195, fitted with a plunger, By carried by the same piston rod which connects the steam and the air piston. The ends of the compensator cylinder commu- nicate with each other by means of a loop of pipe, C C C, turned Fig. 195.— section d'auria air compressor. into the form of a very rigid bed -plate, which adds to the strength of the machine and preserves, under all conditions, the alignment of the piston rod. This cylinder and pipe are filled with water or any other liquid ; and as there is no loss of liquid beyond that which may leak through the stuffing- boxes, they are easily kept full from any source of water supply, through the small pipe and two check valves, shown in Fig. 195. When the compressor is in action, the liquid column con- tained in the compensator pipe is affected reciprocally, to and fro, by the plunger, and acts in exactly the same manner as a balance wheel in a watch, taking up the excess of energy in the first half, and giving it back in the second half of the stroke with an exceedingly small loss due to friction. These compressors have no dead centres. The cycle of their action being limited to the period of one stroke, they are able to AIR COMPRESSORS OF THE ELECTRIC TYPE. 385 Start and stop instantly, and, if fitted with a sensitive pressure regulator, will stop completely on a small variation of air press- sure, and will start promptly when that pressure falls slightly below the normal. They are also built with compound steam and air cylinders. These compressors are the invention of Mr. Luigi d'Auria, of Philadelphia, and are manufactured by the D'Auria Pumping Engine Company, Drexel Building, Philadelphia, Pa. Fig. 196.— the p:lp:ctkic-ijkiven air compressor. Vertical type, directly geared to an electric motor. Built in seven sizes, single, of free-air capacity from 5 to 170 cubic feet per minute. 386 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE STILLWELL-BIERCE & SMITH-VAILE COMPANY, DAYTON, OHIO. These air compressors are built in several combinations and of a large number of sizes, from 20 to 1,400 cubic feet of free air per minute. AIR COMPRESSORS OF THE S.-B. & S.-V. COMPANY. 387 388 COMPRESSED AIR AND ITS APPLICATIONS. CO > AIR COMPRESSORS OF THE S.-B. & S.-V. COMPANY. 389 390 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 20I.— the fisher air compressor. Fig. 202.— lever air pump. Fig. 203.— post lever air pump. AIR COMPRESSORS OF THE SEDGWICK-FISHER COMPANY. 39 1 In Fig. 201 we illustrate the Fisher air compressor made by the Sedgwick-Fisher Company, Chicago, 111. Its principal novelty is the facility of its attachment to any engine by ex- tending the engine piston rod through the back head and con- necting it to the piston rod of the compressor, the air cylinder being connected by stay rods to the back head of the engine. This seems to be a most economical method of installing a com- pressed-air plant in shops and mills w^here the engine is not doing full duty. The plant as illustrated is in operation in S. Freeman & Sons' Works at Racine, Wis. Apart from the bicycle air pump for its special work, there is no small air compressor so convenient for quick service as the table pump (Fig. 202), and the post pump (Fig. 203). The first can be screwed to a table or bench, and the second can be screwed to a post, for any service under 150 pounds pressure per square inch. They are furnished by the Gleason-Peters Air Pump Company, New York City. The action of the lever is such that the leverage increases with the increase of pressure by compression, a most desirable requisite in a hand-operated air pump. The air capacity is about 36 cubic inches of free air per stroke. AIR COMPRESSORS OF THE NORDBERG MANUFACTURING COMPANY, MILWAUKEE, WIS. We illustrate in Fig. 204, and following, the air compressors of the above company and the leading features of their design. The valve gear consists of a triple wrist arm running on a strong trunnion bolted to the cylinder, an eccentric on crank shaft connected to the wrist arm by an intermediate carrier arm. The connecting rods between the wrist arm and the valve arms are arranged for a quick and full opening and closing of the inlet valves, while the setting of the valves is made by adjust- ing screws on the hub of the valve arms. In Fig. 205 is shown the unloading device, which is a re- 392 COMPRESSED AIR AND ITS APPLICATIONS. leasing mechanism which permits the regular operation of the inlet valves so long as the air pressure does not exceed the normal. When this pressure is exceeded the trip on the suc- tion valves is released and the valve left wide open, relieving the compressor of its load. This is effected by a loaded plunger subject to the air pressure which acts upon a set of knock- off cams, in action similar to the release hook of the Corliss gear. The combined pressure and speed regulator of this company (Fig. 208) consists of a frictionless plunger loaded with a spring and weight, and a centrifugal governor. These two mechanisms are connected to a floating lever in such a manner that they AIR COMPRESSORS OF THE NORDBERG MFG. COMPANY. 393 can act independently of each other on the expansion gear of the engine, the adjusting rod of which is also connected to the floating lever. The centrifugal governor is extremely static, to such a degree that the speed required to lift it to its highest position is four times that necessary to just raise it clear of the Fig. 205.— the unloading df.vice. sustaining collar. The plunger is actuated by the air pressure, which is counteracted principally by the weight, while the spring pressure is only sufficient to produce a slightly increas- ing resistance as the plunger is depressed. The connection between the two elements of regulation and the expansion gear 394 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE NORDBERG MFG. COMPANY. 395 is such that a rise of the governor (or increase of engine speed) and an increase of air pressure produce the same effect, viz., a shorter cut-off. In a well-designed compressor the mean effective air pressure, and consequently the mean effective steam Q b < ^ til o > " < > pressure, is practically the same at all speeds, and the point of cut-off is therefore fixed and independent of the speed. Bearing in mind this fact, the action of the governor will be readily understood. When the pressure tends to drop, due to 396 COMPRESSED AIR AND ITS APPLICATIONS. an increased consumption of air, the plunger is forced higher up into its barrel by the action of the spring and the engine is momentarily given more steam, which causes it to accelerate Fig. 208.— combined pressure and speed regulator. its motipn. The acceleration causes the governor to rise, and thereby shorten the cut-off, until it reaches such a height that it brings the cut-off gear back to about its original position, when the speed of the compressor will settle down to that cor- AIR COMPRESSORS OF THE NORDBERG MFG. COMPANY. 397 responding to the new position of the governor. The reverse action takes place when the air pressure tends to rise. A per- fectly constant air pressure can thus be maintained under all variations of the rate of consumption of air. Other compressors of the Nordberg Company are illustrated in Figs. 209 to 214 and an intercooler in Fig. 215. 398 COMPRESSED AIR AND ITS APPLICATIONS. AIR COMPRESSORS OF THE NORDBERG MFG. COMPANY. 399 400 COMPRESSED AIR AND ITS APPLICATIONS. p !3 O :^ VO « o <1> w O Dh 2 s 13 o O u 00 c^ S < ^ 5 H fo W O M < ^ H ^^ M J w w oT p^ ;-! ffi ^ h Ik 1 0) M til %, and 7 inch. 42 o COMPRESSED AIR AND ITS APPLICATIONS. Types of Air and Steam Rock Drills of the Ingersoll- Sergeant Drill Co. Fig. 226.— the ingersoll icclipse drill. Mounted on Sergeant universal joint tripod. 1^4, ■2%, 2^, 3, 3>^, 3K, 4j<, and 5-inch diameter of piston. 4 to 8-inch stroke. COMPRESSED AIR IN MINING AND QUARRYING. 42 1 Types of Air and Steam Rock Drills of the Ingersoll- SERt'rEANT Drill Co. Fig. 227.— thk ingkrsoli. automatic fked drill. As the piston approaches the front head in cutting, it strikes a knuckle joint which turns a nut on the feed screw. The largest rock drill made ; 4^ and 5-inch diameter ; 8-inch stroke. Its special application is in submarine work. 422 COMPRESSED AIR AND ITS APPLICATIONS. Types of Air and Steam Rock Drills of the Ingersoll- Sergeant Drill Co. Fig. 228.— '1 he arc valve tappet dhili,. A positive valve motion by direct contact of the tappet with the piston. Made in the usual sizes of the Ingersoll-Sergeant Drill Company. COMPRESSED AIR IN MINING AND QUARRYING. 423 THE BAR CHANNELLER. In the bar channeller has been found one of the most useful of the air-driven machines for quarrying dimension stone for building. It has been greatly developed and improved of late years. One of its novelties is an independent air motor that traverses the drill forward and back along the bars at regulated IHl-; CIlANNhXI.ING MACIIINK speed, thus enabling long channel cuts to be made quickly and with accuracy. This with the quarry bar and gadder are es- sential features in the operation of marble and slate quarries. COAL CUTTING BY COMPRESSED AIR. The past decade has developed great progress in the mining of coal in Europe and the United States, by the introduction of compressed air for many of the operations that before were tediously wrought by hand. The hand coal pick has been largely displaced by the introduction of the compressed air pick or coal-cutting machine, which is essentially a rock drill on wheels with a long sharp blade, by Avhich the wall face of a coal seam is under-cut along the bottom of its face and shear- 424 COMPRESSED AIR AND ITS APPLICATIONS. cut in vertical seams from top to bottom by merely chang^ing the small wheels to larger ones to give the pick a vertical Fig. 230.— compressed air coal-cutting machine. range. By the use of the coal-cutter a miner's work per shift is increased from four to six times over old methods. Fig. 230 is a sectional view of the Ingersoll-Sergeant Coal- Cutting Machine with its double piston valve movement in which the alternating strokes of the valves are made automatic by the cross connections of their ports, thus alternating the stroke of the main pick piston. Fig. 231 shows the position of the coal-cutter on an inclined Fig. 231.— INGERSOLL-SERGEANT COAL-CUTTEK. platform and the position of the operator ready for making an under-cut in a coal face. COMPRESSED AIR FOR INGERSOLL-SERGEANT ROCK DRILLS AND COAL-CUTTERS. The following table is intended to show at a glance the ap- proximate quantity or volume of free air required for operating rock drills and coal-cutters, the air being delivered to the ma- chines at 60 pounds pressure. COMPRESSED AIR IN MINING AND QUARRYING. 425 As applied to rock drills, these figures are necessarily ap- proximate only, owing to the varying conditions under which such work is performed ; but they will be found to apply closely to average conditions in rock of moderate hardness. A liberal allow^ance has been made above the actual requirements of new machines, to provide for wear, etc., but no allowance is made for leaky pipe, as this should not be permitted to exist. In soft material the actual drilling time is short, and more drills can be run with a given size compressor than where the mate- FlG. 232.— REAK VIEW, COAL-CUTTER. rial is hard and the drills running continuously for a longer period. In tunnel work in hard rock, where a high air pressure is carried to insure rapid progress, experienced contractors have found it profitable to provide compressor capacity in excess of the usual requirements by 25 to 50 per cent. For coal-cutters, the figures given are liberal, and more machines can probably be added where a large plant is in oper- ation; but it should always be remembered that it is better economy to provide a large compressor and run it slowly, rather than a small one that has to be driven to its full capacity. This 426 COMPRESSED AIR AND ITS APPLICATIONS. fact is recognized by the best engineers, and it applies more particularly to a compressor than to an engine or boiler. The capacities in this table are based on 60 pounds air press- ure; if 75 pounds is used, one-fifth more volume should be added to the volume stated in the table ; if 90 pounds, two-fifths should be added. TABLE XL, — Cubic Feet of Free Air per Minute Required to Run from One to Forty Ingersoll-Sergeant Drills with Sixty Pounds Pressure. fe s ROCK Drills— Sizes. Co.\L Cutters. •°^.s S0.H ^ 1 A 2 inch. B 2>^ inch. C 2% inch D 3 inch. E 3K inch. F SK inch. G 4Ji inch. H. 5 inch. sK inch. 4 inch. I 65 70 95 IIO 115 125 140 165 70 93 2 IIO 120 160 190 200 230 . 250 280 140 186 3 156 174 234 279 294 333 360 405 210 . 279 4 196 220 304 356 372 428 460 524 280 372 5 230 260 370 425 445 510 555 635 350 465 6 264 294 426 486 516 588 642 738 420 558 7 294 329 476 546 581 658 721 826 490 651 8 320 360 520 600 640 720 800 920 560 744 9 360 405 585 675 720 810 900 1,035 630 837 10 400 450 650 750 800 900 I,030 1, 150 700 930 12 480 540 780 900 960 1,080 1,200 1,380 840 1,116 15 675 975 1,125 1,200 1,350 1,500 1.725 1,050 1,395 20 1,300 1,500 1,600 1,800 2,000 2,300 1,400 1,860 25 1,625 1,875 2,000 2,250 2, 500 2,775 1,750 2,325 30 1,950 2,250 2.400 2,7.0 3,000 3,450 2,100 2,790 40 .... 2,600 3,000 3,200 3,600 4,000 4.600 2,800 3,720 The operation of the compressed-air coal cutter depends upon the automatic action of a double piston valve in a valve chest immediately over the cylinder. The action of the valve pistons is alternating, each piston opening ports for its opposite valve, one of which is the supplementary piston. The illustrations will serve to give a correct idea of the ap- pearance of the pick machine. It is mounted on wheels 16 to 20 inches in diameter, according to the requirements; weighs from 500 to 750 pounds, and is easily moved from one place to another, the time consumed in moving from room to room of average length, including loading and unloading, being about ten minutes. In operation the machine is placed on a platform made of 2 -inch pine, about 8 feet long and 3 feet wide, which COMPRESSED AIR IX MINING AND QUARRYING 427 is so inclined toward the face by means of a trestle under the outer end that the recoil of the machine is neutralized by grav- ity and feeds down to the coal. The method of mining is as ? 1 f 4 \ 1 i ^4 1 Fig. 233.— thk CHICAGO rock drill. The Chicago Pneumatic Tool Co., Chicago, 111., and New York City. follows: The runner sits on the platform behind the machine, which he holds by the handles; the pick is shot against the coal by means of compressed air at a pressure of from 40 to 90 42 8 COMPRESSED AIR AND ITS APPLICATIONS. pounds, striking with a force and speed which can readily be adjusted to range from i6o to 250 blows per minute, at a force per blow at from 5 to 1,500 pounds. The runner uses a block attached to his shoe by a strap to chock the wheels of the ma- chine against the recoil. ROCK DRILLS OF THE CHICAGO PNEUMATIC TOOL COMPANY. The Chicago reciprocating rock drill is an improvement on the old style rock drill ; it is equipped with an auxiliary valve, which acts as a controller for the main valve, thus insuring a perfect valve movement. It is used in quarries, for excavating and tunnelling, and in shaft and mine work. The Chicago rock drill is a combination of a pneumatic hammer and a pneumatic drill. In the cylinder of the hammer is set a drill bit made of grooved steel ]/% inch in diameter, in any desired length. The chuck is cut out to fit a cross-section of the drill bit, so that the same can be set in the hammer socket loosely, requiring no set screws, bolts, or pins to hold it in place. This saves much time and annoyance. A tube encases the drill bit, the tube encircled by a spiral, which, when the drill bit revolves. Fig. 234.— CHICAGO rock drill. Hammer type. COMPRESSED AIR IN xMINING AND QUARRYING. 429 serves to remove from the hole, as the drill advances, all the cuttings of rock and other material, much after the order of the auger bit. There are four tongues riveted to the internal diam- eter of the casing, fitting four grooves in the bit, compelling it to rotate simultaneously with the drill. Fig. 235.— no, 2K ukill on 1 kipod ROCK DRILLS OF THE McKIERNAN DRILL COMPANY, NEW YORK CITY. The drills of this company are made in nine sizes, viz. : 2 in., 2i in., 2% in., 3 in., 2>]i in., 2>% in., 3! in., 3^ in., and 5 in. ; the last size being a specially arranged drill for sub- marine drilling. C'^&S^ 430 COMPRESSED AIR AND ITS APPLICATIONS. They are substantially constructed on the lines of the ex- pired Ingersoll patents, with the usual spiral bar with ratchet and pawl rotation, and provided with a release movement for obviating possibility of breakage. The cylinder heads are held by strong helical springs of steel braced by through rods to lugs at the lower end of the cylinder, thus relieving the machine from jar by the piston striking the cylinder head. One of the essential features of this rock drill is the valve, on which depends the action of the drill. The valve as Fig. 236.-THE PISTON VALVE. shown in the cut is of a four-part piston type, turned from solid tool steel, has a perfectly balanced motion and moves automatcially, having no mechanical connection with the piston ; it being operated by air ports opened and closed by the alternating movement of the drill piston. An annular recess at the central part of the piston opens an air port for pressure and exhaust at the ends of the piston valve. The air pressure in the valve chest is between each of the ends and central discs of the valve, while the exhaust takes place between the central discs. Thus the valve is perfectly balanced and only requires its fric- tion to be overcome by the alternating air pressure on the ends. The submarine air or steam rock drill of this company has a cylinder of 5 -inch diameter, 8^-inch stroke, and for the purpose of submarine drilling is mounted upon a wooden slide or a special frame to give it a long reach. The whole apparatus is mounted on a spud platform, or a heavy scow, and. sometimes both when the boiler and air compressor are carried on the scow. In this way the drill has a more steady position on the spud frame, and is readily moved to new positions. COMPRESSED AIR IN MINING AND QUARRYING. 431 ROCK DRILLS OF THE PHILLIPS ROCK DRILL COMPANY, PHILADELPHIA, PA. The "Badger" drill is the trade name of the rock drills made by this company. The " New Badger " is their latest improvement. Its eeneral construe- tion follows the lines of the best types. The blow of the drill is un- cushioned, and all the energy put into the pis- ton, less that due to the friction *of the parts, is expended at the cut- ting edge of the bit. The valve is of the spool or piston type, operated by air ports at each end alternately opened by the recess in the drill piston near the ends of its stroke. In Fig. 239 is shown the "New Badger" drill on tripod Fig. 237.— the badger dkill. Fig. 238.— longitudinal section of tup: drill. Showing the figured parts which are named in their catalogue. <^32 COMPRESSED AIR AND ITS APPLICATIONS. working close to the side face of a rock wall, one of the most inconvenient positions for operating a rock drill. Fig. 239.— the "new badgek." Working close to side face. THE NEW LEYNER COMPRESSED-AIR ROCK DRILL. J. GEORGE LEYNER, DENVER, COLO. This is a pneumatic or air drill, for drilling rock or ore in mines, tunnels, and quarries. It is unlike the type of rock drills that have been in use for nearly forty years, es- pecially in this, that the steel is en- tirely disconnected from the piston. That is to say, the steel, instead of being plunged by the piston against the rock, is struck by the piston and driven into the rock. A hardened steel tapered pin in the front end of the piston Fig. 240.— section of the leyner rock drill. COMPRESSED AIR IN MINING AND QUARRYING. 433 strikes the hardened end of the shank of the drill steel. The weight of the piston is but a little more than one-fourth of the ^veight of the piston of an ordinary drill, but its velocity is about four times as great. The steels used for drilling are hollow. A small steel tank is filled with water and connected to the air line to obtain press- ure to carry the wa- ter to and through the drill. This tank is connected by means of a hose to a suitable connection on the back of the machine. A steel tube passes from this water connection through the machine and into the hollow drilling steel. A needle valve fitted to the machine gives the operator perfect control of the water supply. Through a valve in front of the chest air is admitted into fig. 241.— leyner kock drill on column. the front of the cyl- inder, passes out through the steel, and is discharged from the bit into the hole being drilled, thus expelling the cuttings. By turning the water valve, the operator mingles a spray of water with the compressed air, so that the cuttings expelled from the hole are free from dust. The Leyner drill is made in two sizes, viz. : 2i-inch diame- ter of piston, whole weight of drill i 15 pounds; 3-inch diame- 28 434 COMPRESSED AIR AND ITS APPLICATIONS. ter of piston, whole weight 165 pounds; ready for mounting on tripod or column. ROCK DRILLS OF THE RAND DRILL COMPANY, NEW YORK CITY. Fig. 242 represents the general form of the little Giant Rock drill, and Fig. 243 the detail of the valve gear and rotat- ing device in section. The valve of the Little Giant drill is a plain slide-valve, al- ways thrown in the same direction in which the piston is moving. The opening and closing is effected in a positive manner. A three-arm rocker, or lever, operates the valve and is held in place by a pin ; the rock- er is placed in a recess of the cylinder, between the ends of a double- headed piston, and its upper arm, or head, en- gages into the valve ; as the piston reciprocates it shoves the rocker in the direction in which it is going and thus moves the valve with it. Fig. 244 represents the piston or spool valve of the Slug- ger air drill. It is a three-part spool, and is operated by the opening and closing of small ports at the terminal strokes of the drill piston, and is stopped by steel spools abutting against soft elastic buffers. The Slugger drill is made in five sizes from 2^^ to 3^ inch diameter, and from 6% to 7^ inch stroke. These drills have Fig. 242.— the utile giant hock drill. COMPRESSED AIR IX MINING AND QUARRYING. 435 the delayed action of the valve at the striking end of the stroke, whereby the air or steam is not admitted to the front of the piston until the blow is struck. The compressed air and steam rock drills are essentially alike in action and have a good record in mining, tunnelling, and quarry work. Fig. 243.— valve gear and rotating device Of the Little Giant rock drill. We give herewith a table of cubic feet of free air per minute required to operate from one to fifty Rand drills, of various sizes, at 60 pounds pressure at sea level and run under average mining conditions: TABLE XLI. — Air Required to Operate Rand Rock Drills. Number or name. Diam. of cylinder, in inches. Number of drills. Kid. [l^ 35 61 88 113 135 158 185 210 231 256 j 1 1 Xo. 53 93 133 170 204 238 280 318 350 I 387 I 460 i 573 756 I 930 i 1, 112 ; 1,482 1,855 No. 2. 2 3/ 64 1X2 160 206 246 288 340 384 423 466 554 691 914 1, 120 1.343 1,790 2,240 No. 3% ! 3W 95 166 238 306 365 428 504 580 626 693 822 1,030 1,350 1,665 2,000 2,660 3,325 No. ^%. 3% 103 180 258 332 396 463 545 620 680 750 890 1, 112 1,470 1,800 2, 163 2,880 3,600 No. 3% 112 iq6 280 360 430 505 593 672 740 817 970 i 1,210 i 1,600 j 1,960 I 2.355 i 3,140 3,920 No. 5. 4^ 132 231 330 425 508 595 700 792 870 964 1, 140 1,425 1,880 2,310 2, 780 3.700 4, 620 No. SVz 154 270 385 495 592 693 815 924 1,015 1,122 1.330 1,665 2,200 2,700 3,240 4,310 5,400 Following is an appendix to above table giving factor for determining free air per minute required at 60, 70, 80, 90, and 436 COMPRESSED AIR AND ITS APPLICATIONS. lOO pounds pressure, and for altitudes from sea level to 10,000 feet above : Factor of Multiplication. Atmospheric Altitude pressure, in feet above pounds ! Pressure at Drill. sea level. per square inch. 1 : 60 pounds. 70 pounds. 80 pounds. 90 pounds. 100 pounds. 14.7 1 1. 00 I.I33 1.26 1.40 1.535 500 14-45 1. 015 15 28 425 1-563 1,000 14.12 1.03 I 17 31 45 1-59 1,500 13.92 1.048 19 33 48 1.62 2,000 13.61 1.06 21 35 50 1.645 3,000 13.10 1. 10 25 40 55 V70 4,000 12.61 1. 131 287 443 60 1-755 5.000 12.15 1. 17 33 495 652 1. 81 6,000 11.75 1.20 37 537 705 1.87 7,000 11.27 1.24 42 59 76 1.935 8,000 10.85 1.282 465 645 825 2.00 9,000 10.45 1.32 51 1.70 90 2.07 10,000 10.10 ! 1.365 56 1-755 968 2.143 Example. — Take the case of three 21^ -inch drills at 60 pounds, at sea level. This requires a compressor with a free Fig. 244.— the slugger rock drill valve movement. air capacity of 133 cubic feet. Now if it is the desire to oper- ate these drills at 80 pounds, and at sea level, the free air ca- pacity of a compressor will have to be 133 X 1.26 = 168 cubic feet per minute. If the drills are to work at an altitude of 5,000 feet, and 70 pounds pressure at drill, the free air capacity required will have to be 133 x 1.33 = 177 cubic feet per minute. THE POWER OF COMPRESSED AIR. 43/ IMPACT, OR THE FORCE OF PERCUSSION, IN HAMMERS AND PERCUSSION DRILLS. The force of a blow from a hammer in the hand, of a drop press, a pile driver, a hammer, a rock drill; the falling of solid bodies, the water ram in pipes; and the power of projectiles, produce effects deducible from the general laws of dynamics applicable to such work. The power of the hand hammer, which has not as yet been classed among the "mechanical powers," without doubt de- serves the place of honor as the most ancient and, in many respects, the most wonderful* mechanical power known. We daily see the results of its surprising force, effected without the complication of levers, wheels, or wedges; and apparently hav- ing some innate power superior to and independent of the prin- ciples of mechanics as commonly studied. In order to enable any one to make the complete compu- tation of the velocity of a drop hammer in the drop press, a cushioned air hammer, or the monkey of a pile driver, when the velocity is due to gravity only, the power of impact at the moment of giving the blow may be ascertained from the known height at which the velocity of fall commences. The effect due to cushioning of air and spring hammers will be an accel- eration of velocity due to the gross pressure at starting, and will be described later on. The square root of twice gravity (^64:33) multiplied by the square root of the height (Vheight) in feet; ^2 gX h, or 8.02 X VTi = the velocity in feet per second at the instant of impact of a falling body. Then one-half the square of the velocity X by the ^^^^ — gravity _X — , or more simply the height of fall X by the weight, gives the number of foot-pounds due to the fall ; and the distance at which the force of the blow is arrested is the measure of the 43^ COMPRESSED AIR AND ITS APPLICATIONS. force of percussion or impact. It is as much more than the momentum in foot pounds as the distance of arrest bears to a foot. Thus, if at half a foot the impact is twice the foot pounds, at i inch it is 12 times, and so on through the frac- tions of an inch ; at y^ inch it is 48 times, and at -3L- inch it is 384 times. This latter arrest represents the impact of iiardened surfaces, where the elasticity of the metals largely represents the small movement at impact, and of which the re- bound of a hammer from the face of a hardened anvil repre- sents the reactive effect of the foot pounds due to the momen- tum of the fall. A small hammer swiftly wielded will accomplish that which would otherwise require a direct pressure of several tons. Seeking the cause of its mystic power, the principles of accu- mulated work or energy stored in weight and velocity will ac- count for the varied effects we obtain. In striking a blow with a hammer upon the head of a chisel there are two forces brought into action, viz., the force of grav- ity and muscular force to increase the velocity, so that, at the instant of striking, the hammer may have a velocity of from 20 to 50 feet per second; the effect at this moment is the same as if the final velocity had existed throughout the whole of the stroke. Assuming 32 feet per second as the actual velocity at moment of impact, then the force will be the same as if the hammer had fallen from a height of the square of the velocity, divided by twice g^ravitv, I — — ) or — — = 16 feet. ^ ^ ^ V2,-; 64.33 With a hammer weighing 2 pounds, then, the accumulated work or energy will be 16 X 2 = 32 foot pounds. Supposing that the face of the hammer moves one-eighth of an inch after touching the head of the chisel before the energy is all absorbed, then the result will approximately be the same 1 2 .as a direct pressure or dead load of 32 X -^ = 3,072 pounds, or upward of \\ net tons; but this is only partially true. THE POWER OF COMPRESSED AIR. 439 More correctly it would be an average pressure of 3,072 pounds, being considerably more at the commencement of con- tact with the chisel and reduced at the end of the chisel cut to the mere weight of the hammer and chisel. The hammer may be a self-adjusting mechanical power; for if the material be harder, so as to give more resistance to the chisel, the cut will not be so great, and therefore the force of percussion will be greater. For instance, if the movement of the chisel, as above stated, had been only one-sixteenth of an inch, the force would have been doubled or equal to a pressure of 3 tons instead of i^ tons. But there is a limit to the effect ; otherwise the blow would be measured by thousands of tons, until the rigidity of the mass receiving the blow was balanced by the elasticity of the mate- rial giving and receiving the blow. This is beautifully illus- trated Avhen striking the hardened face of an anvil with a ham- mer, where nearly the whole force of the blow is returned in the rebound of the hammer. The intensity or quality of a hammer blow is of great im- portance in the various materials upon which it is used; the man of iron and steel using a quick blow, while the man of stone uses a slower blow with a heavier hammer, or the elastic mallet, which gives a pushing blow — each method being the best in its way, because suited to the material operated upon. When we reach the domain of "power behind the throne," and have steam and compressed air to aid the force of a blow, the elastic force behind the hammer gives it the velocity due to impractical height of fall in large bodies, and thus adds power to a short stroke, and enables that control over the movements of a great steam or air hammer so necessary for the successful working of the immense forgings now being made. The later improvements in hydraulic forge hammers have enabled the enormous hammer pressure of 4,000 tons to be utilized in making the forgings for modern ordnance. In computing the power of direct-acting steam or air-driven 440 COMPRESSED AIR AND ITS APPLICATIONS. forge hammers, we have the elements of the initial pressure, from which must be deduced the m.ean pressure throughout the stroke, the weight of the hammer, rod, and piston, and the length of stroke, from which to obtain the positive work of the hammer per stroke ; against which are the back pressure from a cushioned blow, or the constant retarding pressure from the exhaust with a free stroke, together with the friction of the moving parts, which constitute the sum of the deductions to be made from the computed positive impact of the hammer. For the purpose of arriving at the approximate power of percussion of a steam or air hammer, we may assume for the conditions of computation a weight of 4,000 pounds for the pis- ton, rod, and hammer, with a diameter of cylinder of 20 inches and a maximum stroke of 3 feet, with air or boiler pressure at 100 pounds. From the nature of the work of an air or steam hammer, both the pressure and stroke must be extremely variable below the limit of greatest capacity, so that for the maximum effect we have : W = Weight of hammer, piston, and rod = 4,000 pounds. S = Greatest stroke of piston = 3 feet. P = Pressure, area of piston 314 square inches x 50 pounds assumed mean pressure = 15,700 pounds. g = Gravity, or the velocity of a falling body at the end of one second of time = 32.16. 7n = Mass = Weight divided by gravity — ~ =■ 124.378. /= Total accelerating force P + W = 19,700 pounds. a — Acceleration —L^ — — it — = 158.388. in in V — Velocity of impact = P4- W y^2 rt S = 2 S — ■ = 30.827 feet per second. ni E = Energy = P4- W\ m 2 S t ^^ "" = - - = S P + S W = 59,100 foot-pounds. THE POWER OF COMPRESSED AIR. 44 1 If the energy of the blow is arrested by the compression of the forging- and the spring of anvil in a distance of one inch from the point of contact, the measure of the force of percus- sion must be multiplied by the distance of arrest in fractions of a foot for its true value. Thus for one inch 12 X 59,100 = 709,200 pounds, or over 354 tons = the static pressure due to percussion. In striking a cold mass of iron upon the anvil block with a yield of only one-quarter of an inch the enormous pressure of over 1,400 tons would be attained. From the total accelerating force, the friction of piston, rod, and slides should be deducted; amounting in well-constructed, direct-acting hammers to from 3 to 5 per cent. The resistance to the power of a full hammer blow from the back pressure of the exhaust is of some importance, and may possibly amount to from 3 to 5 pounds per square inch, or about 10 per cent on the total effect, as above stated. The effect of cushioning of the piston is a beautiful illustra- tion of the control that can be made over an intense mechanical force, that by the mere movement of a hand may have its power varied from o to a percussion pressure of over 1,300 tons. The action of a rock drill is somewhat unique in its persist- ence in overcoming the resistance of the various kinds of rock to its efforts to penetrate their depths. It does its work not so much by the high percussion pressure of a single blow, but rather by the quick repetition of blows just suited for effective work and for accomplishing a given depth of hole in the shortest possible time. Its peculiar valve gear and short stroke make its percussive force almost wholly due to pressure on the pis- ton, which is made thoroughly controllable at the hand valve and feed screw. By this means the drill may be run at a stroke and pressure that gives the fastest cutting power; and as this may not be its longest stroke, which cushions the blow and reduces the number of blows per minute, a medium of from 75 to 85 per cent, of the full stroke is found to be most effective. 442 COMPRESSED AIR AND ITS APPLICATIONS. The friction of the drill steel in the hole, added to the fric- tion of the piston rod, piston, and rotating device or rifle bar, is a serious drawback to the otherwise large theoretical power of percussive pressure in the rock drill. Take, as an example, the theoretical percussive blow from a medium size rock drill of say 3 inches diameter of piston, running at 60 pounds pressure with 5 -inch stroke, having an effective piston area, after deducting the area of the rifle bar, of 6 square inches; weight of piston and drill steel, 50 pounds. The friction of the pipe and passages, throttling by the valve and back pressure from the exhaust, together with the following 'of the steam or air pressure for three-quarters of the stroke, will reduce the mean pressure to 40 pounds. Then by the formulas as given for the steam or air hammer, the energy of the blow will be the total mean pressure on the piston multiplied by the stroke in fraction of a foot, plus the stroke multiplied by the weight, or 6 square inches X 40 pounds X T2 + T2 X 5^ pounds = 120.83 foot-pounds. Then if the drill penetrate the rock i of an inch at each 1 2 stroke the theoretical effect of percussion will be -_ or 96 X ■8 120.83 = 1 1,699 pounds, or nearly 6 tons static pressure. A large allowance from the theoretical effect must be made for the actual effect, by the assumed value of the friction of the drill steel on the sides of the hole, and other moving parts, as well as for the resisting effect of water and debris of drilling, which always more or less clog the drill hole. The average running time of drills on open rock work is about five hours per day, and the average of 250 strokes per minute or 75,000 strokes per day is probably a fair average day's work. This at i-inch depth of cut and 10 strokes to make a circuit of revolution of the steel to complete the cut will rep- resent '-^ = ~ — = 78 feet lineal depth of holes for a day's 96 10 work in rock of medium hardness — limestone. In granite from THE POWER OF COMPRESSED AIR. 443 50 to 60 feet is about an average day's work, owing to the less penetration of the drill per stroke; while in marble, with dry short holes, a very much larger depth of holes, 200 to 250 feet, has been drilled. In this kind of work the actual running time of the drill is increased by the increased facilities of adjustment from hole to hole and the use of only a single drill steel. The principles governing the force of a blow may be ap- plied to the air hammer as used for chipping or riveting. The entire elimination of slides and drill friction in the air hammer leaves only the friction of the piston to be considered, and this is so small that 5 per cent of its percussive power is ample to be deducted from its total computed static pressure. A i-^-inch hammer piston, weighing 2 pounds, with 4-inch stroke, running with 60 pounds air pressure, will have 1.76 square inches X 60 X -g- foot = 35 + 2X-g-= 35.66 foot-pounds per blow, less 5 per cent =33.8 foot-pounds. If the chisel moves forward -jig- inch at each blow, then 33.8 X 16 X 12 = 6,489 pounds is the static weight equivalent to each blow. Then if the hammer makes 500 blows per minute, - — = 31 inches would be the ^ 16 length of chip cut per minute ; and so on for any work of per- cussion by air hammers. Chapter XXIII. PNEUMATIC TOOLS. THE TNEUMATIC HAMMER AND ITS WORK. The engineering industry at the present time is enjoying a period of activity quite unprecedented in its history, and, as a consequence, is calling for an immense increase in the num- ber of its labor-reducing machines. Prominent among these are portable pneumatic tools and appliances, and it is not too much to say that there is every indication of their extended application. They have been used for a considerable time, al- though, with certain exceptions, they have not been well ap- preciated until the last few years, and considering their impor- tance and the valuable assistance they are rendering to the shipbuilding and many other industries, it is somewhat singular that comparatively little information has been circulated about them except by trade descriptions. Doubtless some explana- tion for this is to be found in the fact that their practical appli- cation is of comparatively recent date, and further, that some of the earlier tools were unsatisfactory. Whatever the cause may be, it appeared that the subject was one which would be of vital interest in its relief to the weary muscle of the me- chanic. The author, at the same time, is aware that the sub- ject is by no means a new one to some of the leading and more enterprising firms, who have experimented with pneumatic tools for some years past; and he also recognizes that certain kinds of portable pneumatic riveters and other appliances have been in constant use for a considerable time, but he ventures to hope that the various tools described and illustrated in this work may be of interest, as showing what has been achieved up to the present date. The various tools which can be driven 448 COMPRESSED AIR AND ITS APPLICATIONS. by compressed air are many, and are rapidly increasing in number. Since the mechanism employed for utilizing compressed air to secure a percussive action is essentially the same in both hammers and riveters, it will be sufficient to describe the mech- anism in the different kinds, and for this purpose the hammer will first serve. Hammers may broadly be divided into two types, viz., the valveless hammer and the valve hammer. This is a convenient description, yet perhaps not strictly correct, because although the valveless hammer has no valve beyond the striking piston, this is itself a valve to effect the proper admission of air to alternate ends of the working cylinder; while in the valve ham- mer a reciprocating valve, working either at right angles to or parallel with the striking piston, acts in combination with it to regulate the inlet and exhaust of the compressed air. Valveless hammers have essentially a short stroke, and, al- though economical in air consumption in relation to the number of blows given, they will not compare with valve hammers in giving powerful blows which are necessary in heavy chipping or riveting. Owing, however, to their simple construction, they have probably a longer life than the valve hammers, and for such purposes as beading flues, light calking and chipping, and especially carving in stone, etc., they compare very favor- ably with valve hammers. The speed of the valveless hammers is very high, being i,ooo to 2,000 strokes per minute. Valve hammers will probably secure the market for general and heavy chipping, calking, and riveting. Their speed for ordinary work ranges from 1,500 to 2,000 blows per minute, although they can be driven much faster. Their stroke, how- ever, is considerably longer than that of the valveless hammers and the blow struck correspondingly greater. There is more air lost in the ports, but other advantages, including better con- trol for using the air expansively, overcome this small defect. It is well known that the nature of a blow — whether light or PNEUMATIC TOOLS. 449 heavy — on various materials, produces an effect apart from the actual work done as measured in foot-pounds. For example, 10,000 small blows representing a certain number of foot- pounds might fail to produce a desired result, which a smaller number of heavy blows, representing less energy in foot- pounds, would effect. Having now considered the claims and advantages of the different types of hammers, all of which it may be stated can be worked economically at from 60 pounds to 80 pounds per square inch, reference must be made to the illustrations in order to explain their construction and action under compressed air. Fig. 245 shows in section a " Ross " hammer in which the striking piston becomes the valve to control the admission and Tm' H. Fig. 245.— ROSS PNEUMATIC HAMMER. exhaust of the working fluid. A represents the outer casing, made from solid drawn steel tube, bored and fitted with a phos- phor-bronze liner, /), which forms the cylinder in which the piston works; E the striking piston made from a steel forging, ground to fit the cylinder; D, the exhaust ports, open to the atmosphere through the valve G , C and C the admission ports, admitting compressed air to alternate ends of the piston ; K, another port always open to the air supply ; G, the exhaust valve; //, the trigger actuating the same; F, the phosphor- bronze handle, to which compressed air is admitted at the point F' \ L, a piston cushion, has always full and constant pressure behind it from the air supply through the port V ; and M shows the working tool. It must be noted that this hammer is caused to work by the 29 450 COMPRESSED AIR AND ITS APPIJCATIONS. Opening of the exhaust and not by regulation of the admission. The direction taken by the air under pressure when connected to the handle at F' will be readily seen by noting the arrows. The piston is slightly reduced in diameter in the middle, and the inside edges of the two collars thus produced form the cut- off edges for pressure, while their outsides govern the exhaust ports. It will be seen that when the piston is in the middle of its stroke there is a dead point, the compressed air finding admis- sion only to the chamber formed by the reduced portion of the piston, since the ports C and C^ are all cut off from admission of compressed air, but this does not interfere with its proper working, as the port cover is very small. Moreover, when starting, the piston will fall either to one end of the cylinder or the other by gravity, and when at work the momentum carries it over the dead point. The cut shows the front exhaust valve open, and the piston just commencing to make its forward stroke. Air flows through K, thence through the port C, pass- ing between the annular space formed between the liner and the outer casing, and back through C to back of piston, thus driving it forward. At the same time, exhaust takes place through D. The same action takes place on the backward stroke, when the forward ports, dT and C\ are then in commu- nication with K. In order, as far as possible, to eliminate vibration, a condition which is present in all hammers, the cushion piston, Z, has been introduced at the rear of piston. Fig. 246 shows in section a " Q and C " single hammer. A represents a bronze handle, in which is fitted the steel liner, B, which forms the working cylinder; C, the striking piston, which acts as its own valve ; D, the outer cap, connecting the liner to the handle ; E, the throttle valve ; F, the trigger actu- ating the same ; and G, the point to which the air supply is attached. The action of the hammer, on the trigger being de- pressed, is as follows: The air having passed the valve, E, flows along the passage, d, and through a large air port into the cylinder or pressure PNEUMATIC TOOLS. 451 Fig. 246.— q and c hammer. chamber; this has the effect of maintaining a constant pressure under the shoulder of the piston and tends to drive it back- ward. When, however, the ports /;, in the piston C, which are also large openings, come into communication with the cylinder, the pressure fills the hollow portion of the piston and the cylinder in its rear, driving the piston forward to strike its blow. At this in- stant the piston ports come into communication with the exhaust port c, when the press- ure under the piston shoulder again returns the piston, and the blows are repeated in rapid succession — as many as 1,000 to 2,000 per minute. It will be noticed that in this arrange- ment of ports the air is used expansively. The same type of hammer is made in a modified form, being provided with a second piston placed in the rear of the other, the actuating fluid working between 'the two pistons for the forward stroke. It is claimed for this that vibration is reduced to a minimum. Fig. 247 shows a hammer constructed on similar lines as the '* Q and C " with the addition of a counterbalance piston, which by its reaction and cushion relieves the body of the hammer and the hand from excessive jar. In the duplex riveter (Fig. 248) the striking pis- ton, A, is encased in a strik- ing cylinder, C, so that the tool, T, receives a blow alternately from the hammer piston, A, and from the cylinder, C, on the tool socket, H. The method of operation is shown by the differential piston areas. By the alternating motion and stroke of the two pistons the hand is relieved from jar. P^ Fig. 47.— counterbalanced hammer. 452 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 248.— the duplex riveter. Coming now to the valve hammers, to describe them briefly and the same time accurately is not an easy matter, because although they are simple in action and not excessively compli- cated with regard to the number of working parts, yet their movements and arrange- ments of ports are such as to make their description some- w^hat difficult. The "Little Giant" Hammer. — This is illustrated in Figs. 249 and 250, to w^hich the following reference applies: A, working cylinder; B, piston hammer; I), working tool; £, con- trolling valve; £\ steel seating for same; F, handle; G G\ throttle valve bushing ; //, throttle valve ; /, trigger actuating same; a, bore of cylinder; rt% passage leading from cylinder to top of valve chamber; a\ passage from front end of cylinder to annular space in valve chamber; a\ exhaust passage at rear end of cylinder leading to exhaust through interior of valve ; a\ bye-pass from a" ; a, exhaust passage in forward end of cylinder to atmosphere ; b, reduced portion of striking piston ; //, annular chamber formed by such portion ; c, opening into the control- ling valve bushing; e\ opening into cylinder from valve bush- FlG. 249.- LITTLE GIANT HAMMER. ing; ^^ annular portion in valve bushing; e\ openings in valve Ey leading to exhaust port, r"; c\ central chamber of valve; e\ exhaust to air in handle ; e^, enlarged diameter of valve for cushioning; ^^ recess behind /; c^\ small boss on top of valve. Fig. 249 represents a longitudinal sectional elevation of a ham- PNEUMATIC TOOLS. 453 mer with the striking- piston at the rear end. Fig. 250 is a similar view, but of the opposite half, and showing the striking piston at the forward end of stroke. Figs. 251 and 252 show the handle and valve portion in section with the valve at the top and bottom pcxsitions respectively. The action of the tool is as follows: air under pressure having been admitted by operating the valve //, passes through the opening f, and under the head of the valve £, thus forcing it in the position shown in Fig. 251. The air is then able to pass into the cylinder through the opening c\ and tht:s forces, the piston forward into the position shown in Fig. 250. It will EEfiOt 1-IG. 250.— LITTLE GL^NT. Piston down. be noted that the piston is reduced in diameter at /;, which to- gether with the cylinder forms a chamber, l?\ so that as the piston nears its forward limit of stroke, air pressure enters the chamber //, from the passage a', which is in direct communi- cation with space c. At the same time the passage a^ is brought into communication with /;', and thus the air passes along to the top of the valve /i, and forces it into the bottom position, as shown in Fig. 252. When the valve is in this posi- tion a clear way for the compressed air is open to the front end of piston through i-, e\ and d\ thus effecting the return of the piston. Thus far the live air admission has been dealt with to drive both piston and valve in both directions. Coming now to the exhaust and taking the piston in its rearward motion first, the air escapes along the passage a\ and through the openings, c\ in valve and out through e\ In its forward mo- 454 COMPRESSED AIR AND ITS APPLICATIONS. tion the piston exhausts first through a\ which leads direct to £)Uter atmosphere. When a" is passed, the air escapes through 41^, which is open to atmosphere through r', e\ and e\ when the valve ^E is up. The exhaust of the valve is effected thus: X)uring the backward movement of the piston, and as its annu- lar portion is passing ^', it permits the air pressure on top of valve E to escape through a^ , a", into b'\ a\ and a\ to atmos- phere, with the result that superior pressure under valve head from ^ -again lifts the valve. The valve is forced into its bot- tom position due to its area on the top being larger than the n ,g Fig. 251.— little giant. Ready to strike. Fig. 252.— little giant. Return stroke. ring underneath its head. It is obvious that both the striking piston in its backward stroke and the valve in both directions should receive some form of cushioning, so as to reduce shock and prevent injury to valve and cylinder. In the piston this is effected by its closing the port a\ before the end of its stroke. In the valve the desired cushioning is secured in its upward stroke by means of the boss e^\ which causes the air to Escape rather slowly into a". In its downward stroke the cushioning is effected thus : The portion / of the valve E is of diameter nearly equal to the small bore of the valve bushing, and there is also provided a small groove, e\ Fig. 251. When the valve is moving down, the portion /first enters the small bore of the valve chamber, and this tends to retard the passage of the PNEUMATIC TOOLS. 455 air through the bore, and permits the excess of air to act as a cushion. Up to a certain limit the same hammer may be used to give light or heavy blows, and this may be effected by regu- lating the amount of opening given to the throttle valve. It is not desirable, however, simply to rely upon the trigger to do this, but preferably to provide a regulator, so that however hard the trigger may be pushed it only opens the valve the de- sired amount. In the " Little Giant " hammer this result is obtained by making the throttle valve bushing in two portions, G and G \ The part G is fixed to the handle, while G ' is capable of being screw^ed in or out. The effect of this adjustment, when taken in combination with the valve N and the trigger /, is such that when G' is unscrewed, the port £■' may be moved into such a position that the valve // can be pushed by the trigger / to the limit of its stroke without uncovering the port g-' at all, and by adjustment of the part G' any desired opening may be given for the admission of air. In order to put the valve H in equilibrium a small opening admits the compressed air to either side of it, which, together with the spring shown, effects the desired result. It will be obvious that fewness of parts, and especially of joints, are desirable in the construction of a tool using compressed air at high press- ure, since the possibility of leakage is thereby considerably reduced. Another feature of this hammer is the economical use of the compressed air, due to the cushioning of the moving parts taking place on the exhaust air rather than from the ad- mission of live air, and taking this in connection with the solid construction of the valve, the same being well cushioned in both directions of its travel, the " Little Giant " type is likely to prove both an economical and a good wearing hammer. The " Bover " Hammer. — Figs. 253 and 254 show sectional views of a Boyer hammer, in which the following letters of reference indicate the various parts referred to: A, the work- ing cylinder; D, the handle; G, the air passage from throttle valve to cylinder; 6^', throttle valve; //, trigger actuating 456 COMPRESSED AIR AND ITS APPLICATIONS. same; /, the valve block; /', cap at end of same; K, the work- ing tool; M,, the piston, consisting of a solid piece of turned steel fitting the bore of the cylinder and provided with a recess, M'\ O, the valve; P, passage from cylinder to small space e\ Q, passage from cylinder to small space 71; R, passage from front end of cylinder to small space 7/1; S, port leading from space e to front of cylinder through passage A'; T, passage from cylinder through ^ to spacer; T\ from air supply to cylinder ; X, from air supply to e. X is only necessary to supply air to front end of piston via 5 and R and to hold the valve in rear position. Other letters Fig. 253.— the boyer. ston down. on the drawings are referred to in the following description of the working of the hammer : . Fig. 253 represents the piston in its forward and the disc valve in its rearward position. The compressed air having been admitted, passes along the passage G, and then into space r\ and acts on small area, d, of the disc valve O, and tends to force the valve forward, but air pressure in space c, admitted by the passage X, acting upon the large area of the valve, will hold the valve in the rearward position against the pressure acting on the small area. The air will pass from space e, through passages 5 and R, to the front end of the piston, driv- ing the latter backward, the rear end of the cylinder being open to exhaust through the slots in valve O and groove /?, the lat- ter being constantly open to the atmosphere through passages PNEUMATIC TOOLS. 45/ Fig. 254.— the bovf.r. Piston up. j\ k. As the piston moves backward, it uncovers ports P and Q, and the pressure in front end of cylinder will exhaust through the groove and passages, y, /', to the atmosphere; the front end of the passage P will be uncovered by the front end of the piston at the same time as the front end of the passage O, and the air in space c will escape through passages P Q, groove ;/, and passages 0, i,j\ k\ to the outer air. Passage P being larger than passage X, by which the air is supplied to the space e, the pressure on the large area, c, of the valve O will be greatly diminished, so that the pressure acting on the small area, d, of the valve O Avill force the valve forward to the position of Fig. 253, whereupon the ring of the valve O will close the pas- sage X, and cut off the sup- ply of air to space e, there- by permitting pressure to hold the valve in the forward position. As the piston moves forward and finally strikes a blow^ on the chisel, the air in front can escape through passage Q until the latter is closed by the front end of the piston, and thereafter can escape through passage R, grooves /;/, a, and n, and passages 0, i,j, and k, to the atmosphere. The recoil ac- complishes most of the return of the piston. During the back- ward movement of the piston, the end of the cylinder is open to exhaust through slots /, in the valve (9, and groove //, and passages /, 7, /% until the passages P and Q 3.vq uncovered by the front end of the piston, at which time the valve opens, and, admitting air, arrests the piston and drives it forward. Al- though communication between 7' and 7' is cut off almost di- rectly the piston commences its backward movement, the valve O will not change its position — from rear to front — because sufficient air pressure is passing into space c through passage X to hold the valve, notwithstanding the escape of the air via 5, since the latter is of less capacity than X. It will be readily 458 COMPRESSED AIR AND ITS APPLICATIONS. understood that the action of the compressed air along the pas- sage G, acting first on one area and then on another area of the valve O, drives it in alternate directions, and that the valve in turn admits air to either end of the cylinder ; at the same time the piston opens and closes certain ports in the cylinder, as in the case of the valveless hammer, and the combination of the dual motions of the valve and the piston produces the desired result of causing the piston to rapidly reciprocate and deliver a number of blows ujDon the tool. In this hammer it will be noted that the striking piston passes through the valve, which has the effect of increasing the stroke of the piston as compared with the original design of the hammer, in which the valve Fig. 255.— thk tilden pneumatic hammer. was arranged in a separate chamber immediately in the rear of the piston chamber, and without increasing the over-all length. In order to effect a cushion on the piston on the rearward stroke, live air is admitted before such stroke is completed. With regard to the valve, owing to its extreme lightness and shortness of stroke, cushioning of the valve is unnecessary. The Tilden pneumatic hammer is illustrated in section by Fig. 255, which shows the general construction and also the oil chamber in the handle, which measures out and delivers a constant supply of lubrication to the incoming air. The re- ciprocating piston and valve are thereby constantly lubricated, a condition that of course increases the effectiveness and dura- bility of the working parts. This tool is manufactured by the International Pneumatic Tool Company, of Chicago. The sectional view herewith gives an idea of its construction PNEUMATIC TOOLS. 459 and operation. Starting ^vith the parts in the position as illus- trated, the motive fluid or compressed air from the main cham- ber passes through ports into the valve block chamber to press upon the upper end extension of the impact piston, and acting against the decreased area thereof imparts a light initial move- ment to the piston, which from practical experience is found to be very efficient in reducing the amount of jar or vibration. Otherwise, the air ports and passages are similar in arrange- ment for operating the hammer piston as in other direct- acting hammers. PNEUMATIC TOOLS OF THE CHICAGO PNEUMATIC TOOL COMPANY. The " New Boyer " air hammers as now^ made are the out- come of several years of experiment to overcome the vibration of the older tools upon the hand and arm of the operator, when in use, as well as to simplif}^ their construction and opera- tion. Fig. 256 shows the four sizes of their short-stroke ham- mer as now made, with samples of chisels and calking tool. The outcome of these trials is a modification of the hammer which greatly simplifies the construction. The proportions of certain operating parts have been altered so that the vibration is reduced to a minimum. The hammer is styled the " New Boyer " to distinguish it from the old form, which is still sup- plied to the trade if desired. The general appearance and dimensions are not altered, the difference being in the operating valve. The valve mechanism of the new hammer is entirely different from the old, consisting of a single moving part; namely, the valve itself, which is formed of a thin cylindrical shell placed in the piston chamber, the piston travelling within the valve. By this arrangement a much longer piston chamber is obtained, hence a longer stroke, without increasing the length of the tool; also, the piston is cushioned at either end of the stroke. With a longer stroke the force of the blows of the piston is increased, and hence the 460 COMPRESSED AIR AND ITS APPLICATIONS. new hammer has about one-third more power than the old. The substitution of a simple piston valve for the complicated arrangement previously used insures a longer life for the ham- mer and fewer repairs. The regulating mechanism in the handle is not changed. For the best working of these ham- mers an air pressure of 80 pounds per square inch is recom- mended, but they can be operated with pressures varying from 20 to 100 pounds. These hammers are made in four different sizes suitable for Fig. 256.— the "new boyek " air hammers. chipping, stone-carving, lettering, or tracing on marble or granite. The No. I New Boyer hammer weighs 10 pounds, has 4-inch stroke at an estimated speed of 2,000 vStrokes per minute, and in operation requires about 20 cubic feet of free air per minute. This hammer is especially adapted to heavy work in chipping and calking, and also to light riveting, and has a capacity of driving up to -l-inch hot rivets. The No. 2 New Boyer hammer weighs 9 pounds, has 3-inch stroke at an estimated speed of 2,500 strokes per minute, and PNEUMATIC TOOLS. 46 1 in operation requires about 20 cubic feet of free air per minute. This hammer is adapted to general use in chipping in iron and steel, and for calking on ship and boiler work. For chipping only, it is equipped with chisels having hexagonal shanks, and for calking, or for calking and chipping, where it is desired to use the hammer for both purposes, it is equipped with chisels having round shanks. The No. 3 New Boyer hammer weighs 8 pounds, has if-inch stroke at an estimated speed of 3,000 strokes per minute, and in operation requires about 20 cubic feet of free air per minute. This hammer is especially adapted to beading locomotive flues Fig. 257.— the boyer long-stkoke riveiing hammer. and to light calking. It operates best at an air pressure of 75 •to 80 pounds. Will bead two flues per minute. The No. 4 New^ Boyer hammer weighs 7 pounds, and is designed for very light w^ork such as tank riveting. Reputable concerns report that for chipping castings one man with a pneumatic hammer does the work formerly per- formed by three men. Fire-boxes are cut out with the aid of these tools in two and one-fourth hours, where the same work was previously done by contract, and eighteen and one-half hours allow-ed, while a total saving of ten and one-half hours on each fire-box is made by their use. The Boyer long-stroke hammer (Fig. 257) is adapted to all kinds of rivet work up to i-inch diameter of rivets. It weighs 462 COMPRESSED AIR AND ITS APPLICATIONS. 18 pounds, and has a 9-inch stroke at an estimated speed of 800 strokes per minute. This is the most powerful pneumatic hammer made, and will meet the most difficult requirements. The new No. o long-stroke hammer of this company weighs 13 pounds, and has a 5 -inch stroke with an estimated speed of Fig. 258.— the pneumatic hold-on. 1,800 blows per minute. Its most useful work is in chipping and driving rivets up to f inch. The hold-on (Fig. 258) has a piston and pressure air spring, and is also provided with an extension bar to hold it in position in confined places. THE PNEUMATIC HAMMER AND ITS WORK IN STONE DRESSING. Perhaps the most marked improvement in the stonecutter's art since the stone age has been the introduction of the use of compressed air. For centuries the hard, unyielding stone had been fashioned into shape by the ceaseless efforts of the ham- mer and chisel; and while other trades adopted newer and cheaper methods of manufacture in rapid succession, no means could be devised to hasten the tedious processes of stone-cutting. The arm of the carver could deliver only a comparatively small number of blows per minute, but by the use of pneumatic carving tools this number was multiplied to such an extent that the blows following each other in rapid succession are in effect one continuous blow. PNEUMATIC TOOLS. 463 As the cutting power is always ready, the carver had merely to guide the machine and chisel. He can thus give his whole attention to his work, and the result is shown in the increased amount of work accomplished, and the w^ork is done much better. A machine for surfacing granite and other hard stone is in use in which a powerful pneumatic hammer is mounted on a radial arm, which is in turn supported on a vertical column or Fig. 259.-THE I'XLUMATIC IIAMMKR IN hi post, and is moved in a plane for the operation of the dressing tool in any required direction. THE PNEUMATIC HAMMER AND ITS WORK IN SCULPTURE. The beautiful work of the sculpture's art has now a hand- maid in the pneumatic tool, which is achieving wonders in the rapidity of its producing power. The relief to the weary arm is a helper to artistic thought, and the labor of the artist does not hing heavy on his mind. In this way, modern sculpture should not only advance in its output of volume, but should rise to a 464 COMPRESSED AIR AND ITS APPLICATIONS. higher degree of perfection by the relief from irksome muscu- lar labor, and freedom of mind for the inception of beauty of thought and its transfer to the rigor of stone. Fig. 260.— the pneumatic hammer in sculpture. THE PNEUMATIC HAMMER IN THE PATTERN SHOP. A Pneumatic Fret-Saw.— There has recently been made a new and interesting application of the pneumatic tool. This is a fret-saw directly attached to the piston of a pneumatic ham- mer and making from 1,000 to 1,800 strokes per minute. The saw is an ordinary keyhole-saw blade, and it may be made to follow the most difficult lines, of course cutting rapidly. Be- sides the evident use of the tool for the patternmaker and the cabinetmaker, it may be noted that it is employed in one of the largest packing-houses in Chicago for sawing ham bones, using a special saw with very fine teeth. This device has recently been brought out by the Chicago Pneumatic Tool Company. PNEUMATIC TOOLS. 46s Fig. 261.— pneumatic fret saw. THE PNEUMATIC HAMMER IN THE MACHINE SHOP. Probably in no place else can the pneumatic hammer, and also the pneumatic drill, be applied to so many and so varied classes of work as in the machine shop. A line of air pipe ■ Jl M:4 ^^4HBWiH|H V\(i. 262. THE PNEUMATIC HA.MMEK IN THE MACHINE SHOP, 30 466 COMPRESSED AIR AND ITS APPLICATIONS. along the ceiling over the vice-benches, with the air hose at- tached to a hammer and a drill, standing upon the bench, ready for instant use, is the modern exemplification of economy in the production of machinery and manufactured goods, that has given the Western world an advanced position in the pro- duction and distribution of machinery used in the producing industry of all nations. THE WORK OF PNEUMATIC TOOLS. Fig. 263.— the boyer air drill in ship work. Held up on skids. On frame for bottom drilling. The following illustrations show methods of using pneu- matic tools in the various parts of the constructive work in ship- building; to these tools our steel ship-building interests owe much of their competitive success.* THE WORK OF PNEUMATIC TOOLS. 467 ;/ ...;,/* -^f^:'- \ "^TfiCII ^ ¥x \m HHfeL.uL.^^^^M!^ ^W .:N,^ — / 1 iT '^.W 9M iM^v, W \mr f M \ E ^''yIH'^^^^^H Bf a J TSMv Ht-«-«.^.^ Aw^^^i^B^^B - ^ ■pl^^^^^^_^_^^i^£.^^^jHi^^l ^^n^e^ ■AA^ ■L V «^ ^* ^'^•^■RP ^^ ^ '^x ( ^1 468 COMPRESSED AIR AND ITS APPLICATIONS. 3 S P ^ ■5 .^ an 3 O ^ 1) a c OS OJ S H 5 £* s5 cS THE WORK OF PNEUMATIC TOOLS. 469 ...HI . .j= V^-=«»^ ^^ " . . i*;sr « ntf ^^^"=5; *<«r , / 'iiy -^Ju^S^fL^^^'^ Mil ''"^-x" <^^'l, W^^^n/SfSjSKH^^ . '..^jflfeHB^^Hk ^^^sSv 1 -^Bpi '^^■^'-^il^H ► IG. 26S. — RIVETING FRAMES AT lllK WORKS. Fig. 209. -thk long-stroke hover in shii' work. 470 COMPRESSED AIR AND ITS APPLICATIONS. THE PNEUMATIC HAMMER AND DRILL IN SHIP-BUILDING. The air hammer as a riveter on a balanced transverse beam with a ratchet stay or guide, is one of the late appliances for holding and steadying the hammer in deck riveting, and is illustrated in Fig. 270, while its method of operation is shown in Fig. 271. It is one of the handy devices latel}^ invented for the rapid work of deck riveting and for relieving the m.uscular effort of holding the hammer in constant and continuous work. Fig. 270.— the balance beam. Fig. 271.— the balance beam in deck riveting. THE WORK OF PNEUMATIC TOOLS. 471 l» m m ^ ^'TK /Z! ', ■ST2-' r?" -.- . w-'^jM^i — • - ■ i^ik - . iLlJ"* ''Z__^^^t^ .i IS ^ L^ ] mSmM'M^/E^ fe-.v,. /zt:^ ^T^-*^ "4 ■/^ Fig. 272.— drilling and riveting in ship-building. Fig. 273.— the rivet hammer and hold-on in bulkhead work. 472 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 274.— structural RlVE^l^G. Fig. 275.— the yoke riveter. Fig. 276.— the long yoke riveter. THE \VORK OF PNEUMATIC TOOLS. 473 THE BOVER RIVETER IN STRUCTURAL WORK. No Other improvement in the means of erection of modern structural work is so convenient and so economical as are compressed air tools. The air hammer and its mate, the air drill, have come to meet the needs of the times for quick work. This wonderful saving in time, which is a most important ele- ment in the erection of the great steel structures of modern days, has given an impulse to this class of structure that is felt throughout the civilized world, a marvel to all nations. Probably no other class of construction tools has comein to use in a single decade, that has contributed so large a share to "the relief of muscular labor in the new method of building with steel interframing, as the compressed-air tools. Their porta- bility and the later methods of compressing air by portable compressors have gone hand in hand in this progressive age of building. THE CHICAGO COMPRESSION RIVETER. The compression riveters, Figs. 277 to 280, are unique tools for their special work. They embody in a compact form their own hold-on, and are operated by an air piston of large area pressing upon a hydraulic piston of small area, which pressure is transferred to the piston of the riveting plunger at right angles, thus generating the immense pressure required to compress a rivet at one stroke. These compact and power- ful tools are hung and balanced on yoke slings and are easily managed in any position. The transfer medium between the right-angled pistons is oil with cupped leather packings on the pistons. 474 COMPRESSED AIR AND ITS APPLICATIONS. THE \VORK OF PNEUMATIC TOOLS. 475 ^ w ill 111 I \ \m ^ H U > « o W ^ t/3 o O r^ y. rt n !_i O a, u 1 O d ffi CN 6 fi^ 476 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 281.— calking a large water pipe. Fig. 282.— riveting with the balance attachment, THE WORK OF PNEUMATIC TOOLS. 477 478 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 285.— long-stroke hammer and hold-on in boiler work. Fig. 286.— long-stroke hammer and hold-on in structural work. PNEUMATIC TOOLS. 479 COMPRESSED AIR DRILLS AND THEIR WORK. The simple rotary air drill for hand use commends itself as one among the handy tools of a shop. It may consist of a rotary air motor fixed to the drill spindle, in a case to which the handles and breastplate are attached. Compressed air en- ters through the handle with the valve lever and is exhausted through the opposite handle. Another form of rotary air motor drill stock, with simple blades held to the cylinder and central over the drill spindle, is illustrated on page 488. The motor journals termi nate in a small bevel pinion that meshes in a ring gear attached by the lower sec- tion of the case to the drill spindle, the handles being attached to the upper or motor section of the case. In Fig. 287 is shown the vertical section of an oscillating piston drill, in which one of the cylinders and trunnions is shown at the right, in the trunnions of which are placed the inlet and exhaust port. The air enters the revolving central spindle through the small holes shown in the hollow spindle and is delivered to the oscillating trunnion through the lower hole in the hollow part of the spindle. In Fig. 288 are represented the outside view, the horizontal section, and the vertical section of a Haesler pneumatic drill. It is operated by four pistons in two cylinders, double-acting. The piston rods have a jointed connection to cam cranks on the pinion shafts. The piston valves are operated by levers pivoted to opposite piston rods, as shown in the horizontal section. The pistons act alternately in the cylinders so that there is no dead centre. The large spur wheel is attached to the spindle and revolves with it. Fig. 287.— vertical section. 478 COMPRESSED AIR AND ITS APPLICATIONS. 1 i^ 1 p 4k 1^1*^^ hK' Fig. 285.— long-stroke hammer and hold-on in boiler work. Fig. 286.— long-stroke hammer and hold-on in structural work. PNEUMATIC TOOLS. 479 COMPRESSED AIR DRILLS AND THEIR WORK. The simple rotary air drill for hand use commends itself as one among the handy tools of a shop. It may consist of a rotary air motor fixed to the drill spindle, in a case to which the handles and breastplate are attached. Compressed air en- ters through the handle with the valve lever and is exhausted through the opposite handle. Another form of rotary air motor drill stock, with simple blades held to the cylinder and central over the drill spindle, is illustrated on page 488. The motor journals termi nate in a small bevel pinion that meshes in a ring gear attached by the lower sec- tion of the case to the drill spindle, the handles being attached to the upper or motor section of the case. In Fig. 287 is shown the vertical section of an oscillating piston drill, in which one of the cylinders and trunnions is shown at the right, in the trunnions of which are placed the inlet and exhaust port. The air enters the revolving central spindle through the small holes shown in the hollow spindle and is delivered to the oscillating trunnion through the lower hole in the hollow part of the spindle. In Fig. 288 are represented the outside view, the horizontal section, and the vertical section of a Haesler pneumatic drill. It is operated by four pistons in two cylinders, double-acting. The piston rods have a jointed connection to cam cranks on the pinion shafts. The piston valves are operated by levers pivoted to opposite piston rods, as shown in the horizontal section. The pistons act alternately in the cylinders so that there is no dead centre. The large spur wheel is attached to the spindle and revolves with it. Fig. 287.— vertical section. 48o COMPRESSED AIR AND ITS APPLICATIONS. Fig. 2 THE HAESLER DRILL. In Fig. 289 are shown a vertical view and a sectional plan of a three-cylinder os- cillating motor drill. The compressed air enters through one of the handles, its flow being controlled by a lever and valve. The ex- haust enters the case from the port in the oscillating cylinder trunnions. The three double-acting pistons are directly connected to cranks and pinions which mesh "with an internal spur gear, which is fast to the outer shell. The spider which carries the cylinders and pinions is fast on the central spindle and revolves with it. The inlet and exhaust ports are shown in the horizontal section of the top trunnion at A. In the succeeding illus- trations are shown some of the standard types of pneu- matic drills. Fig. 290 is a longitudinal sectional eleva- tion of a ** Little Giant " port- able air drill, taken on the central line i — i of the hori- zontal section (Fig. 291). In this type of drill the motor consists of four single- acting cylinders arranged in pairs, and having each pair of pistons connected to op- posite ends of a double fig. ^sg.-THE piston drill. PNEUMATIC TOOLS. 481 Fig. 290.— little giant, sectional elevation. crank-shaft. The pistons of each pair travel in opposite direc- tions at all parts of the stroke to effect smooth running. The cylinders are controlled by- balanced piston valves set to cut oft' at five-eighths of the stroke, and should there- fore prove economical. Re- ferring to Figs. 290 and 291, A is the main casing, which contains the mechan- ism ; B and B ' are one pair of cylinders, and C and C^ are the other, arranged at right angles to each other and connected to a common crank shaft D. By this ar- rangement a dead centre is avoided. The air admission and exhaust are controlled by two piston valves, E and E\ These are worked by small eccentrics off the crank shaft, and serve to control the four cylinders ; /is the main pressure chamber, having communication with the supply pipe H. The arrows show the direction taken by the air. Cylinders B and B ' receive air com- munication through /' and /'^ and cylinders B and B^ through c^ and c\ the exhaust taking place through the in- terior of the two valves. The action is as follows : / is full of live air which is blowing through c' and/', to supply cylinders C and C\ while cylinders /> and /•" are exhausting through /' and c^ into the centre of the valves, and thus to the atmosphere. Referring to 31 I — Fig. little giant, section through cylinders. 482 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 292.— little giant, high speed. Fig. 290, k and /■' are gear wheels by which the rotary motion of the crank-shaft is conveyed to the part K, which is fitted ^ with a suitable drill-holder or chuck. Z is a threaded sleeve, which, in conjunction with U and other parts, pro- vides for feeding the drill. This tool is also furnished with a simple reversing ar- rangement, which enables it to do all classes of work for which a drill is suitable ; for this it is fitted with a handle in the place of the star centre. By revolving this handle a valve placed in the main pressure chamber reverses the direction taken by the air when entering the valve bushing, suitable ports being provided. Figs. 292 and 293 illustrate the " Little Giant" high-speed rotary drill, which consists of a casing C containing three rotat- ing cylinders F^ each of which is governed by a piston slide valve E. These valves rotate with and work in cylinders or valve chambers forming part of the main engine cylinders F. In other machines for effecting the same and similar purposes Fig. 20:!.— little giant fixed cylinders. the casing is used as a live-air chamber; in the " Little Giant " type it is used as an exhau.st receiver. Again, in other machines the air is directly admitted into the casing C or PNEUMATIC TOOLS. 483 live-air chamber, whereas with the *' Little Giant " drill it is carried through a separate channel from the supply pipe A, and through a stationary or fixed hollow crank-shaft B, into a passage Z, leading to the reduced portions of the piston slide valves £, and according to the position of such valves admitted to; or exhausted from, the cylinders F. It will also be noticed that in the " Little Giant " drill the exhaust does not blow through the gear mechanism, since it is so arranged that it is admit- ted into the main casing C, which is itself sealed from the lower portion of the machine, containing the reducing gear, so that the exhaust passes out through a separate pipe K. The leading feature in the " Little Giant " machine is that it combines a high- speed engine with a low consumption of air, and this result has been ob- tained by employing a stationary eccentric, which is set at the required point in the throw of the crank to obtain the neces- sary cut-off, the cylinders F, and their governing slide valves B, rotating about this eccentric. As is well known, in engines of this type the travel of the eccentric should be quickest when the motion of the piston is slowest, and this is provided for in the design by having a very quick port opening and an equally quick release, thus enabling the rotating cylinders to move at an exceedingly rapid rate, the air not having to travel through tortuous passages either in or out. Fig. 294 illustrates a transverse vertical section of a Fig. 294.— section, boyer drill, 484 COMPRESSED AIR AND ITS APPLICATIONS. " Boyer " piston drill, and Fig. 295 is a horizontal section taken through the centre of the cylinders. The machine consists of three main parts : (i) The upper housing into which the throttle valve and steadying handle are screwed, and which forms a live-air chamber carrying the motor; (2) the diaphragm which forms the lid or cover of the upper housing or live-air chamber, and through which the hollow exhaust spindle pro- jects; (3) the lower housing secured to the upper housing by means of screws, and containing the gear-wheel rack bearings for drill spindle, etc. The motor is in the form of a three- cylinder single-acting oscillating engine, the cylinders being carried in the rotary frame. This frame consists of an up- per and a lower plate, and is tri- angular in shape and free to revolve round its centre on two bearings, the lower one being a hollow shaft, connected by gearing to an internally toothed wheel in the lower half of the Fig. 295.— horizontal section, boyer. casing. The admission of air to the cylinders is regulated by the valves formed in the pivots upon which the cylinders oscillate. The cylinders are single acting, and the inner ends are open ; therefore air under press- ure, of which the upper casing is always full, has free ac- cess to the pistons on that side. It would seem, therefore, that air being admitted through the pivot valves would only produce equilibrium ; but since one of the cylinders is always open to the exhaust through the hollow bearing of the triangu- lar frame, this equilibrium becomes disturbed, and the com- pressed air has full effect upon each piston as the valve comes in line with the exhaust. The cylinders are constructed of steel tubes, and are fitted with trunk pistons having their con- necting-rod ends attached to a fixed crank-pin common to them all. The pistons are set in motion by the introduction of PNEUMATIC TOOLS. 485 compressed air into the upper casing and into the cylinder as already described ; this has the effect of causing the three cylin- ders, together with their triangular framing, to rotate round the fixed crank pin, and thus transmits rotary motion to the spindle by means of the gearing before referred to. This class £cy^^^^j\ Fig. 2g6.— the whitf.law drill of machine is fitted with a regulator by means of which the power and speed of the drill can be varied as desired. Fig. 296 shows the interior of a " Whitelaw " reversible drill with half the casing removed, showing the piston valve /and the passage of the air leading to the cylinder and the method of reversal. This type of drill is actuated by two double-acting 486 COMPRESSED AIR AND ITS APPLICATIONS. -oscillating cylinders A and B, driving a crank shaft C, to which is attached a pinion D driving the gear wheel E, attached to the drill spindle. Its action is therefore at once apparent; for by rotating the milled handle F, which gears into the short rack G at the end of the lever //, the hollow portion of the piston valve /changes its position, with the result that re- versal takes place in the usual way adopted in oscillating cylin- ders. The exhaust is made into the casing and escapes through suitable apertures. The reversal is instantaneous, and the machine is well adapted for all kinds of drillino-, tapping, tube- FlG. 297.— THE BOYER PISTON AIR DRILL. expanding, wood-boring, etc., the reversing arrangement espe- cially lending itself to such purposes. The machine is sup- plied with ample lubrication, and is fitted with ball bearings throughout. The Boyer piston air drill is of the three-piston type, and is adapted for drilling iron and steel up to three inches in diameter (Fig. 297). It is used extensively in boiler shops, shipbuilding concerns, machine shops, architectural works, foundries, etc. Many appliances are used in connection with these drills, such as flue rollers, grinding-chucks, flue cutters, stay-bolt cutters, and side-light cutters. Fig. 298 shows the method of driving countersunk flush rivets on the bottom of a vessel by compressed air. The small PNEUMATIC TOOLS. 487 hammer seen in the illustration is used for chipping the head of the rivet smooth, and the drill is^used to ream the rivet holes to a sufficient diameter to receive the rivet. The pneumatic rotary motor drill stock consists of a hori- zontal rotary motor, over the centre of the spindle, having on one end of its shaft a bevel pinion, which drives a bevel gear Fig. 298.— the pneumatic drill and hammek in ship wokk. attached by the lower section of the case to the drill spindle. The inlet and exhaust ports and valves are shown in the verti- cal section. The rotary drill, as shown in Figs. 300-302, is the early type of pneumatic drill, and is still extensively used on heavy drilling and reaming. Its simplicity of construction and small number of working parts give it some advantages over the more complicated types of air drills. 48S COMPRESSED AIR AND ITS APPLICATIONS. Fig. 299.— the phcenix rotary air drill. Fig. 300.— rotary breast drill. Fig. 301.— the rotary. Fig. 302.— section. Fig. 303.— the light breast'drill. PNEUMATIC TOOLS. 489 The Chicago breast drill is of the oscillating cylinder type, and is capable of drilling up to -i- inch in iron or steel. It is an invaluable tool where a large number of small holes are to be bored. It is used for wood-boring with equal success. Fig. 303 is an illustration of the Chicago rotary breast drill, a very light, compact drill capable of drilling up to | inch in metal. Fig. 304 is a larger-sized drill of the same type as in the pre- ceding illustration, and is adapted for drilling up to -^ inch in Fig. 304.— the medium breasi drill. Weight, five pounds. metal, and also for light wood-boring. It can be used with feed screw. It is employed in shops having a lighter grade of work both in iron and brass; also in wood-working establishments, in the building of small wooden vessels, where a great number of small holes are to be bored. The Whitelaw types of reversible drills are for all kinds of wood-boring-. They are used extensively in car shops^ wood shipyards, etc. ; are very light, and will bore up to four inches diameter in about one-fifth the time required by hand methods. 490 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 305.— the CHICAGO breast drill. PNEUMATIC TOOLS. 491 Fig. 306.— whitelaw reversible drill. CS4 i^^i^S '1 Fig. 307.— whitelaw reversible wood-boring drill. Weighs ten pounds, and will bore up to four inches diameter. 492 COMPRESSED AIR AND ITS APPLICATIONS. THE WORK OF PNEUMATIC TOOLS. 493 494 COMPRESSED AIR AND ITS APPLICATIONS. Till:: WORK OF PNEUMATIC TOOLS. 495 496 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 316.— drilling and rivei ing with pneumatic tools. Fig. 317.— drilling manhole in a tank. Chapter XXIV. PNEUMATIC TOOLS. {Continued.') PNEUMATIC HAMMERS OF THE Q. & C. COMPANY, NEW YORK CITY. The hammers of this company are made in four sizes, and are used with pressures of from 80 to 90 pounds for their best work. Fig. 318 shows this hammer in section, consisting of a differential cylinder case containing the air passages for press- FIG. 31 -SECTION' OF THE Q. & C. HAMMER. ure and return stroke, and the relief chamber and exhaust port. In the handle the spring-closed air valve and thumb lever are plainly shown. The piston has a differential action in which the annular chamber due to its enlarged upper section allows the up-stroke to be made with a small piston area sub- ject to pressure, and a much greater area on the down-stroke for its greater work. The piston has a hollow centre leading to a side port, which exhausts the down-air pressure at the moment of closing the inlet port and simultaneous with its impact with 500 COMPRESSED AIR AND ITS APPLICATIONS. the tool or chisel. The piston is returned by the pressure in the annular section. In Fig. 319 is shown a lettered section of the Q. & C. pneumatic hammer, the basis of construction of which is the Johnson patent. The small globular chamber A, together with the conical chamber in the piston, is charged with compressed air at the moment the air port 5 reaches the inlet space Po, when the elasticity of the air in the chamber carries the piston forward, closing the inlet port and pushing the piston to its stroke, when the air is exhausted at the chamber and port E. Fis the flexible hose connection, and 7" the air- valve trip. The Fig. 319.-SECTION OF Q. & C. HAMMER. air enters in the direction of the arrows in the cut and into the annular section of the cylinder and piston, lifting the piston to the top position of the stroke, when the piston ports open to the annular chamber and the full air pressure is thrown against the piston. The diameters of the four smaller sizes of pistons are respec- tively i^ and i^ inches; stroke, ^, i, and 2 inches; weight, ^, f, I, ji pounds, making from 1,500 to 2, 500 strokes per minute. From the known weight of the piston, length of stroke, and number of strokes made per minute, the force of the hammer blow may be computed by formulas given on another page. Although these hammers, with their smaller-sized pistons, when compared with a machinist's hammer or the mallet of the stone-cutter, seem very light for effective work, yet their light weight is in a great measure compensated for by their velocity PNEUMATIC TOOLS. 501 of about 30 feet per second at the moment of impact. This ve- locity, with a pressure of from 50 to 100 pounds behind it, pro- duces a result that is fully equivalent to the ordinary blow from a much heavier hand-hammer. Fig. 320 shows the manner of holding the hammer and chisel in chipping plate work. Fig. 32 i is a stone-carving ham- mer, the form of which is required to adapt its posi- tion quickly to variable surfaces. It is held by the cylinder in one hand with the thumb on the knurled adjusting screw, while the other hand guides the chisel.' Riveters with yoke frames of various dimen- sions, and fitted with pneu- matic hold-on, have many advantages when provid- ed with claw compressors around the riveting ham- mer to hold the rivet-head hard against the plate and to keep the plates tight together by pressure of the piston of the hold- on. The claw is seen in the cut at the right around the ham- mer, Fig. 322. When the riveter is placed over a rivet, the air valve at the left in the cut is opened, and air pressure, which may be 200 or more pounds according to the area of the piston, pushes the head of the rivet and the plates tight against the hammer claw; then by opening the valve at the right-hand side, the hammer is operated with the full force of the air pressure. Fig. 323 shows the method of suspending a yoke riveter for a free set in any angular position. The point of suspension is at the centre of gravity, so that the riveter is easily held in any 502 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 321. -stone-carving hammer. Fig. ^22.— yoke riveter. PNEUMATIC TOOLS. 503 desired position. In this type the cylinder of the striking hammer is advanced to catch the end of the rivet by sliding forward in the outer shell at the same moment that the ham- FlG. 323.— YOKE-RIVETER SUSPENSION. tner begins to operate, and is held there by the same pressure that operates the hammer. The bar-yoke riveter may be suspended for vertical work; it being a universal suspension arrangement by which any position may be obtained by a mere change in the socket hold. This class of riveters above 30-inch gap are made with pipe frames up to 6 or more feet gap, with varying openings from 10 to 14 inches, or more if desired. 504 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 324.— section of moving parts of yoke kiveter. The cushion hold-on. Fig. 325.— section of solid head and moving parts of yoke kiveter (q. & c. co.) PNEUMATIC TOOLS. 505 Fig. 326.— STAIIONARY RIVETER. Fig. 327.-PISTOX PNEUMATIC DRILL. 5o6 COMPRESSED AIR AND ITS APPLICATIONS. In Fig. 326 is represented a stationary riveter with a differ- ential piston which closes upon the plates and rivet-head with great pressure, when the hammer piston finishes the work of riveting. The three-way valve at the left above the cylinder gives full air pressure at the back of the push piston and oper- ates the hammer piston. By its reversion it becomes the ex- haust port, and by opening the right-hand valve the push piston is withdrawn. The pneumatic drills of the Q. & C. Company are illustrated in Fig. 327, showing the construction, which consists of four pis- tons, single-acting, con- nected in pairs to two crank shafts with pinions, meshed in a larger driven gear, which carries the drill. Each crank shaft operates piston valves to its pair of cylinders and is set at three-fourths cut-off. The air inlet is regulated by twisting the sleeve on the hose handle, called a rotary throttle. Two sizes are made, of 40 and 28 pounds weight, which will drill holes of 2^ and i^ inches respectively. Fig. 328 represents the reversible drill of the Q. & C. Com- pany, for wood-boring and light metal work. It is of the same general construction as their heavier drills, but is valveless, as the pistons control the air passages. There are two spindles for high and low speeds, and by means of a special chuck the tool can be quickly changed from one spindle to the other. The drill is reversed by a small lever separate from the handle. The handle at the top can be replaced by a breastplate or a feed-screw, shown in the illustration. J. ^ 1 '3 \ ^^^^ ^^=?J^-- ' ^T^m Fig. 328.— drill at work. PNEUMATIC TOOLS. 507 PNEUMATIC TOOLS OF THE STANDARD RAILWAY EQUIPMENT COMPANY, ST. LOUIS, MO. — HAMMERS. The " AA" Monarch hammer has a i-inch diameter piston. The stroke is also i inch, and the hammer runs at an estimated speed of 2,800 strokes per minute. Weighs 9^- pounds apd is best adapted for light calking and chipping. The "A" Monarch hammer has a i-inch diameter piston, the stroke is if inches; this hammer runs at an estimated speed of 2,300 strokes per minute. Weighs 10^ pounds, and is espe- cially desirable for general use in boiler shops and foundries, for chipping iron and steel, calking on boilers, and beading flues. The "B" Monarch hammer has a i-inch diameter piston, and the stroke is 2^ inches ; it runs at an estimated speed of 2,000 strokes per minute. Weighs 12 pounds. It is best adapted for heavy chipping, such as steel castings, boiler plates, and light riveting. The consumption of air for these tools is from 15 to 18 cubic feet of free air per minute, and they operate best at a working pressure of from 80 to 100 pounds. Their hammers are provided with a regulating valve, which enables one to use a large hammer for the lightest kind of chip- ping, as well as for very heavy chipping. Great care should be taken that the working parts are kept free from grit and dirt, and the tools be kept well lubricated with a good grade of light oil. DRILLS. Their iron drills and wood-boring machines are all three- cylinder machines. The cylinders oscillate on one valve. The cranks have roller bearings throughout; except the spindles, which have ball-bearings. The pistons are provided with roller 5o8 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 329— thic monarch long-stroke riveter. PNEUMATIC TOOLS. 509 bearings where they connect to the crank, which is a solid three-point crank made of tool steel, and hardened for the roller bearings. They use cut gears ; the pinions are made of tool steel and hardened. The wood-boring machines are made re- versible, the reversing throttle and starting throttle being in one piece and also forming part of the hose connection. The Monarch drill No. 4, which is a combination drill, and can be used for either wood-boring or iron-drilling, can be made re- versible by sliding a small screw on the throttle valve. This Fig. 331.— monakch piston air driix no. i. drill is especially desirable for expanding flues and for tapping purposes. The No. I Monarch drill has a capacity for drilling and reaming up to 2^ inches in diameter in any kind of metal, and is economical in the consumption of air, only consuming about 20 cubic feet of free air per minute; it w^eighs but 32 pounds, and runs about 250 revolutions per minute. It can be used within three inches of a corner, and measures 14 inches from end of feed screw to end of spindle. All the gears and working parts are well protected from dirt, and all moving parts can be oiled while machine is running. The Monarch No. 4 drill is built on the same principle as all of this company's drills, having three cylinders with a solid 5IO COMPRESSED AIR AND ITS APPLICATIONS. three-way crank made of tool steel, to which the three pistons are attached, with roller bearings in each crank connection. This machine will drill a hole up to i^- inches in any kind of metal; it makes about 375 revolutions per minute, consum- ing about 18 cubic feet of free air per minute. It weighs 20 pounds, and is arranged so that it can be made reversible by simply pushing a small button in or out on the throttle valve. This drill is especially desirable for stay-bolt tapping, reaming, Fig. 332.— monarch drill no. 4. expanding flues, and for various other purposes. By taking the feed screws off and substituting a handle it can be used as a wood-boring machine. PNEUMATIC TOOLS OF THE PHILADELPHIA PNEUMATIC TOOL COMPANY, PHILADELPHIA, PA. The pneumatic hammers of this company are made in four sizes, of 8, 9, 10^, and 12 pounds weight, for riveting, chipping, and calking. They are made on the constructive lines of the "Little Giant," detailed on other pages of this work. Air re- quired per minute according to size, from 10 to 14 cubic feet. The pneumatic hold-on has an air piston and die which is held, to the rivet with the force of the air pressure due to the area of the pistqn. The length of the cylinder and die is 12 inches, length of stroke 3I inches. PNEUMATIC TOOLS. 51I Chipping by the pneumatic hammer and chisel is vastly ahead of the power of human muscle for effective work. Our illustration (Fig. 335) shows what can be done with a No. 3 Fig. 333.— thk riveting hammer. hammer and chisel in rolling up the chips on a strip of |^-inch boiler plate at the rate of i foot per minute, using air at 80 pounds pressure per square inch. Chipping of any kind, whether on wrought or cast iron, steel, or even the softer metals, is a drag life to the mechanic, who can find relief from the irksome task only by stopping the slow and tedious work to rest his weary muscles ; but when he can Fig. 334.— pneumatic hold-on. roll off a big chip at the rate of a foot a minute by air power, the mechanic art becomes a pleasant pastime. We illustrate in Figs. 336 to 338 the foundry air tools of the Philadelphia Pneumatic Tool Company : the light sand ram- mer operated by an ordinary pneumatic hammer, a special 512 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 335.— fast chipping. double-handle rammer, and an adjustable rammer for suspen- sion from a crane. Power rammers for heavy work in foundries are compara- tively recent innovations, and from their simple construction and the enormous amount of work that they will accomplish they are being rapidly adopted in this country and in Europe. Fig. 336.— light rammer. Fig. 337.— two-handle rammer. PNEUMATIC TOOLS. 513 By the use of these machines one man can readily do the work of from eight to twelve men. All he has to do is to direct the blows of the rammer, moving the ma- chine 'about over the work by means of the handles. These rammers use air at a pressure of about 80 pounds per square inch, and strike from 250 to 300 blows per minute. The air supply is absolutely under the control of the operator, and he can thus regulate the force of the blow to the utmost nicety, and start and stop the ram- mer at will. The light pneumatic rammer is simi- lar in construction to the heavier type of pneumatic rammers, but still is light enough to be easily handled by the oper- ator. It is at the same time sufficiently heavy for its inertia to absorb any vi- bration that may arise from the rapid reciprocation of its piston and rammer head. The valve mechanism and parts are as simple as is consistent with smooth working, and are suitably enclosed and therefore free from dust and dirt. The rammer head is a hexagon and can be turned at the will of the operator. The weight of this tool is 45 pounds, and it strikes 250 to 300 blows per minute, with an air pressure of 50 to 100 pounds per square inch, only 15 cubic feet of free air per minute being used when in contin- uous operation. The air is admitted to the handle on the right side, its admission 33 Flo. 338.— SUSPENDED RAM* MER. 5 H COMPRESSED AIR AND ITS APPLICATIONS. being controlled by a throttle lever under the thumb of the user; the exhaust passes through the handle on the left. Speed and force of the blow can be varied at will. A number of different-shaped heads are provided with each machine. These are attached to the rammer rod by means of a taper fit, and may be changed in less than half a minute and without letting go of the handle. The constructive features of the hammers and rammers of this company are based on the Keller patents. THE COUNTERBALANCED SAND-RAMMER IN FOUNDRY WORK. In Fig.. 338 is represented one of the modern adjuncts of a foundry for the saving of the severe labor of ramming large moulds. This sand-rammer is accurately counterbalanced and weighs with its complete rig nearly 300 pounds. It is oper- ated by air pressure of about 40 pounds per square inch, and will deliver 300 blows per minute. The maximum stroke is 7 inches, and the intensity and length of stroke may be varied at the will of the moulder by simply altering the distance of the rammer from the sand. THE PNEUMATIC SAND-SIFTER. The meagre mechanism of the foundry has lately received an important addition in the machine illustrated in Fig. 339. It is a sand-sifting machine, operated by compressed air. It consists of a heavy oak frame, containing a swinging rid- dle or sieve, that can be removed by simply lifting it out of the frame when necessary to use a sieve of different mesh. The motive powder is a substantial balanced rotary motor of the Chi- cago Pneumatic Tool Company, which drives the gear connected to the three-pointed knocker attached to the sieve. Foundries which are using these machines state that they not only cover their cost in a short while by economy in labor, but that the tempering of the sand can be done much better than by hand. PNEUMATIC TOOLS. 515 One of the numerous special employments of compressed air in foundry work is the revolving steel brush for cleaning- cast- ings, operated by a rotary air motor. It finds many places for Fig. 339.— pneumatic sand-siftek. useful work where the sand blast is not available, especially for inside cleaning after cores and moulding sand have been re- moved. These, with the many other applications of special air- driven tools noted in this work, suggest the inevitable conclusion that, when once you have compressed air available, the number :s Fig. 340.— pneumatic casting clkaner. of convenient and economical possibilities that it presents to the progressive operator is surprising, and its field of service broadens with amazing and gratifying rapidity. 5i6 COMPRESSED AIR AND ITS APPLICATIONS. THE MOULDING MACHINE IN THE FOUNDRY. One of the best labor-savers in the foundry is the pneumatic moulding machine. The early forms of small flask moulding machine required shafting, belts, and gears to operate them, which are not always convenient in a foundry moulding-room. The pneumatic system requires only a compressed-air pipe from the source of compressed-air supply in the main works with connections, when the machine is ready for work. The machine is constructed on the lines of a hydraulic lift, except that the pressure piston is operated by direct air pressure of from 75 to 80 pounds, as used in the oper- ation of other pneumatic machines and in machine and constructive works. The upper platen is adjusted and fixed in its working position by tie rods jointed at the bot- tom of the machine, by which it can be moved off from over the flask for filling with sand, and removing patterns and flask. The lower platen carrying the flask moves upward by the air pressure in the cylinder and compresses the sand by a weight equal to several thousand pounds, merely by turning a three- way cock as shown at the right-hand side of the cut. After ramming, the head is pushed back, and the match and drag are turned over in the usual way. The match is then removed and the cope flask is fitted over the pins ; parting and moulding sand is then filled into the cope and put under pressure. A pneumatic vibrator, made on the lines of the vibrating piston in a pneumatic hammer, is attached to the flask, by which a sharp tremor is set up in the vibrating frame and patterns, when the cope and patterns may be drawn in the usual way. Fig. .^54 -PNEUMATIC MOULDING MACHINE. PNEUMATIC TOOLS. 51/ The pneumatic moulding machines are made in several sizes by the Tabor Manufacturing Company, Philadelphia, Pa. THE FLUE-WELDING HAMMER. A most important adjunct of the locomotive shop. It is used for piecing out and welding out tubes which have been damaged by the burning of end or by removal. Fig. 342.— the pneumatic flue-welding machine, Chicago Pneumatic Tool Company, Chicago, 111. A PNEUMATIC ROCK DRILL AS A HAMMER. This consists essentially of a drill mounted in a forged steel frame, which is suspended by the arms (shown in Fig. 343) to a frame with holding brackets ; making a rig that can be handled with ease, and doing the work required in less time and at a lower cost than has been done heretofore by hand. 518 COMPRESSED AIR AND ITS APPLICATIONS. It has been used extensively in the construction work on the piers for the new East River Bridge, for driving drift bolts. A record of its performance there has been kept, establishing there- by another and permanent use for rock drills in a new field. Is is a large type of the pneumatic hammer. It is the Little Giant drill of the Rand Drill Company. COMPRESSED-AIR DRILLS OF THE PHILADELPHIA PNEUMATIC TOOL COM- PANY. These are of the rotary type specified in the gen- eral description on another page, and are made in two sizes, weighing 45 and 58 pounds, and using 35 cubic feet of air per minute for full service. The small size will drill a if-inch hole in steel, while the larger size has a capacity of drilling a 3-inch hole in steel, with 80 pounds air pressure. It is a powerful all-round machine for drilling, reaming, tapping, and stay-bolt screwing. The motor blades are fitted with metallic packing which automatically takes up wear and main- tains efficiency of the working parts. Fig. 343.— pneumatic drift-bolt driver. AIR DRILLS OF THE STOW FLEXIBLE SHAFT CO. In Fig. 345 is illustrated the rotary motor drill made on the lines of the patent of Caid H. Peck, No. 507,752, consisting of a rotary motor revolving on the drill spindle and reducing its speed motion to the spindle through a set of differential gears. AIR MOTOR DRILLS. 519 Fig. ^44-— pneumatic rotary drill. Fig. 345.-AIR DRILLS OF THE STOW FLEXIBLE SHAFT COMPANY, PHILADELPHIA, PA. 520 COMPRESSED AIR AND ITS APPLICATIONS. Air is admitted through one handle by the lift of the valve lever, into the inside of the piston, and is forced out through lioles directly against the vanes ; this starts the piston to re- volving, and when it gets around to the other handle this air lias done its work and is exhausted. The motion of the piston is transmitted through the double sun-and-planet gears in the gear case to the spindle, and the speed of this spindle is regulated by the number of gears. In what is called the single-geared machine, as illustrated in the right-hand figure of the cut, the speed is reduced to one degree, Fig. 346.— air motor operating a drill with a stow flexible shaft. while in the double-geared machine there is a second set of gears, and the speed is only half as great. The air motor is composed of a pair of cylinders, oscillating on centres, taking air from a cylindrically faced air chest, through suitable passages and ports, and giving motion to the crank shaft. This is the strong point of the machine ; it is made from the solid forged steel, and will stand all the work that can be put on it safely. The normal speed of about 1,200 revolutions is reduced by a set of speed-reducing gears in the case at one end, and the other end has a small balance-wheel and a lever for starting or for slowly working by hand if necessary. AIR MOTOR DRILLS AND HOISTS, 521 AIR DRILLS AND HOISTS OF THE EMPIRE ENGINE AND MOTOR COMPANY, ORANGEBURG, NEW YORK. The drills of this company are made in five sizes, having a capacity for drilling in metal from y\ to i-^-inch holes. They are driven by a horizontal ro- tary motor with a pinion mesh- ing into two intermediate gears, and they into an inter- nal gear rack, which is sta- tionary, being held in place by the cylinder head. The two intermediate gears are placed radially on the arms of the spindle, which travels with the gears, thereby equal- izing the strain on bearings and making friction light. The air-motor hoists of this company are illustrated in Figs. 349 and 350. They are operated by a rotary motor con- taining two blades in an eccentrically located piston as shown FIG.347.— BREAST DRILL. Fig. 348.— the rotary movement. 522 COMPRESSED AIR AND ITS APPLICATIONS. PNEUMATIC HAMMERS. 523 in the detailed cut, and geared by double pinions to large gear wheels with differential chain sheaves on the main shaft. They do not depend upon air pressure to sustain the load, being provided with a brake. They are also made to run on a suspended trolley or boom of a jib crane. PNEUMATIC TOOLS OF THE C. H. SHAW PNEUMATIC TOOL COMPANY, DENVER, COLO. The tools are very simple in their construction, yet efficient for work. The chipping and calking hammer is made up of six Fig. -THE ECLIPSE HAMMER. pieces and is so simple in form that any machinist can renew the parts liable to wear. It has a spring handle and is valve- less in the operating parts, the admission air valve being oper- ated by the grasp of the handle. The marble-cutter's hammer is equally simple in construc- tion ; it has a compression air valve operated by the pressure of Fig. 352.— parts of 1 he eclipse Hammek. 524 COMPRESSED AIR AND ITS APPLICATIONS. the thumb, and also a screw regulating valve to regulate the air pressure for very light work. Usual air pressure, 30 to 50 pounds for marble w^ork. The two-cylinder compound air drill of this company is illus- trated in Fig. 354. The arrangement of the pistons and i^ ^..Ui..U. M, ,^*^ ■ i =,gj^ Fig. 353— the marble cutter's hammer. connections is such as to allow of no dead centre, and the com- pounding of the cylinders carries the exhaust nearly to atmos- pheric pressure. A more powerful drill, having four cylinders, is manufactured by the same firm. This company also makes a single-cylinder rotary drill or tapping machine with a four- bladed piston having no dead centre or weak place in its revo- FlG. 354.— COMPOUND AIR DRILL PNEUMATIC HAMMERS. 525 lution. It is made in two sizes, for drilling and tapping, up to i^and i-^-inch holes respectively, and is very suitable for boiler work. PNEUMATIC TOOLS OF THE AMERICAN PNEUMATIC TOOL COMPANY, NEW YORK CITY. The tools of this company have been long in use for metal and stone work, and are simple in design and effective in their Fig. -PNEUMATIC HAMMERS OF THE AMERICAN PNEUMATIC TOOL COMPANV. working power. They are made in three sizes, for light, me- dium, and heavy work. The details of the parts of these hammers are as follows: the handle and valve-seat case screwed upon the cylinder, the valve block or seat containing the air passages, and the valve spool which operates automatically in the valve block, the pis- ton, and tool bushing. 526 COMPRESSED AIR AND ITS APPLICATIONS. The stone-dressing pneumatic tools of this Company are here illustrated in four sizes, of which the A size is a very light tool for tracing and small lettering ; the BX size is for heavy lettering and carving, and the other two are for heavier cutting and roughing. The lighter tools are for lettering and finishing. In this class the piston contains the automatic valve, and part of the Fig. 356.— stone-dressing pneumatic hammers. exhaust opens at the nose of the tool to blow away the chips and dust. The detailed parts are shown in Fig. 357. i is the cylinder screwed to the nose-piece 7, and covered by a jacket 4. The piston 5 is perforated across the centre and contains the spool valve and internal ports and air passages _f or operating the pis- ton, their counterpart being through the walls of the cylinder, communicating with the inlet and exhaust passage shown under the jacket. The throttle sleeve, 3, regulates the air flow by controlling the exhaust; 6 is a bumper washer, fixed by the PNEUMATIC TOOLS. 527 528 COMPRESSED AIR AND ITS APPLICATIONS. shoulders of the cylinder and nose-piece. The tool-holder is held back against the washer by a helical spring, 15; 11 is a U-shaped wire to keep the throttle nut 2 from turning; 12 is a helical spring to keep the throttle sleeve to its conical bearing; 14 is a spline shown at the top of the piston and fixed in the cyl- inder to keep the piston from revolving and displacing the air ports. This company also makes a valveless stone hammer equal to all the requirements of light stone-cutting and letter- ing, and containing but few working parts in its construc- tion. The pneumatic stone-dressing machine (Fig. 358) is one of the most convenient and best labor-saving appliances used in a stone-cutting establishment. A hammer of the larger dimen- sion, mounted on the end of a traveller running freely between rollers, suspended and balanced on a post resting on a truck, is a rig that gives complete control of the motion of the tool over the face of a block of stone. The hand easily guides the tool Fig. 359.— little giant air drill. for evening the surface and for hammer dressing, a most tedi- ous operation when done by hand. The exhaust is at the top of the tool cylinder and is directed toward the cutter by PNEUMATIC TOOLS. 529 a hose, thereby keeping the face of the stone clear of chips and dust for the inspection of the workman. AIR TOOLS OF THE STANDARD PNEUMATIC TOOL COMPANY, CHICAGO, ILL. We illustrate in figs. 359 and 360 the " Little Giant " revers- ible piston type air motors, used for all kinds of portable drill- ing, reaming, and tapping in the machine shop and in outdoor Fig. 360.— small two-piston motor drill. practice. The motor consists of four single-acting cylinders, in pairs, connected to opposite ends of a double crank shaft, so that the shaft receives four impulses at each revolution, and develops from i^ to 3^ horse power, in the various sizes, at 80 pounds air pressure. This company also makes the " Little Giant " pneumatic hammers, air hoists, motor chain hoists, air car-jacks, stay-bolt nippers, and yoke riveters. COMPRESSED-AIR RIVETERS. Direct-pressure riveters are used as stationary machines for riveting boiler and tank shells. Their large pistons act directly upon the rivet, and they are quick-moving powers for this work. The toggle-joint movement with small piston and cylinder mounted on a portable frame has become the general type for structural work. The Allen yoke riveter is one of the types in which the toggle joint is pivoted to a cam bar and also within 34 530 COMPRESSED AIR AND ITS APPLICATIONS. the trunk piston. By the differential or trunk form of piston the return stroke economizes the compressed air, while the large piston area gives great power to the riveting stroke. A double-lever riveter is sketched in Fig. 362, in which the air piston acts directly upon the toggle joint by drawing it to- ward the cylinder. It is balanced on a yoke. These sketches are from the early models of the Allen pat- ents. These riveters have been in practical operation for many years as standard pneumatic tools. They have been remodeled Fig. -ALLEN MODEL. Fig. ^62.— double lever riveter. and improved to meet the requirements of all kinds of struc- tural work, until there seems to be no place that a pneumatic riveter cannot reach, as shown by accompanying illustrations. PNEUMATIC RIVETERS OF THE CHESTER B. ALBREE IRON WORKS,' ALLEGHENY, PA. The riveters of this company are of the toggle-joint type, giving the theoretically correct pressure due to the increasing resistance of the rivet during the driving stroke. A connecting bar holds the thrust member of the rolling toggle to prevent binding of the rivet piston, which is drawn back by a helical spring. A screw on the riveting die serves for adjustment of throw. A special design is shown in Fig. 363 for riveting col- umns, as the horn can be inserted between the channels and braces. Fig. 365 shows how easily the riveter may be inverted with the aid of the universal bail. PNEUMATIC RIVETERS. 531 532 COMPRESSED AIR AND ITS APPLICATIONS. AIR HOISTS. The application of air hoists to cranes, over-lathes, planers, drilling machines, and, in fact, to all conditions in which a hoist may be useful, is now made in an almost endless variety of ways to meet the requirements of machine shop and foundry Fig. 365— inverted on universal bail. practice. The most common type is the simple cylinder hoist, either vertical or horizontal, or in combination with an inter- mediate inelastic fluid, water or oil. In many instances direct-acting hoists may be readily ap- plied to hand-power cranes already in use, in which the hoist may be hooked to the gear tackle for adjusting the height, when the air hoist may be used for quick work. PNEUMATIC HOISTS. 533 In Fig. 366 is shown the safety stop applied to the direct hoist for arresting the lift automatically at any desired point by closing the air valve, the lift being otherwise controlled by the three-way cock and double lanyard. THE OIL-GOVERNED PNEUMATIC HOIST OF , THE CRAIG RIDGWAV & SON COMPANY, COATESVILLE, PA. The top head is enlarged to form a reservoir. To this head is secured a bar which has a pas- sageway through it connecting with the reservoir. This fixed bar passes through the piston fig. 366-safety T , ^, -I 11 • , STOP AIR HOIST. and enters the hollow piston rod. A leather cup supplemented by any ordinary packing-box makes a tight working- joint at the piston with the fixed bar. In the reservoir are two valves, one a swing check valve and the other a simple regulating valve with a screw stem. The stem extends out- side the reservoir and is provided with a sprocket wheel for regulation. The action of the governing device is as follows: The piston is pulled down to the end of its stroke and ordinary machine oil is poured into the reservoir. It passes the valves and fills the hollow piston rod. If now full press- ure of air be under the piston and the valves " it ^ be closed, the hoist cannot move, its move- FiG. 367. — oiL-Gov- ment being resisted by the fixed bar and the ERNED HOIST. oil in the hollow rod. If now the regulating valve be opened, the oil will escape into the reservoir, and the hoist will rise just as fast as the oil can pass this valve, and no faster. It makes no difference how the air is admitted to the 534 COMPRESSED AIR AND ITS APPLICATIONS. hoist, or whether the hoist is loaded or empty, its motion is controlled entirely by the oil. When the piston lowers, the oil passes back into the rod by the check valve. An air inlet valve is also connected with the upper and the under side of the piston. The under side of the piston is always connected to the compressor and always under pressure ; the oil pan is also always under pressure. The valve admits air to and exhausts from the upper side of the piston. No air is con- sumed in lifting the load, the air being used to press the piston down the cylinder. The air being admitted above the piston, Fig. 368.— travelling crane and air hoist. pressure is equalized on both sides and the piston is forced down the cylinder with a force equal to the diameter of the pis- ton rod. The oil is forced into the rod by pressure. Gravity is not depended upon to lower the piston, and packings can be made and kept tight. No air from the shop ever enters the cylinder to carry .in dirt and dust. All motions being under perfect control, and all done by pressure, jerkiness and danger are entirely overcome. The air pressure, being always under the piston, is like a big perfect spring; and with the oil to reg- ulate its upward motion, the Ridgway hoist reaches a high point of perfection. PNEUMATIC HOISTS. 535 TRAVELLING CRANE WITH AIR HOIST. The Ridgway air hoists are mounted in many ways to suit the wants of foundries and machine shops. The most common plan is to carry them upon travelling bridges, swing cranes, or runways. The cut shows a ten-ton hoist upon a traveller. The cylinder is hung in a gimbal truck, and is moved back and forth on the bridge by a pendant hand chain. The bridge is travelled by an air engine, operated by cords from the floor, or it may be arranged to move by hand. The crane is connected to the air supply at end of the runway by a hose. The hose is carried in sections by small trucks trav- elling upon one of the tracks of the runway. A better plan is to carry the hose by trucks or slides upon a special track over the centre of the span. Slides are preferred by some to trucks, in that they never get out of order or need attention. As the crane travels in one direction the hose stretches out one loop after another. As it moves in the opposite direction the trucks or slides are pushed ahead and gather up the hose. In the smaller travelling crane of two-ton capacity, the hoist is carried by a trolley run- ning upon the lower flange of a single I beam. In this case the hose is wrapped upon a reel, the air being taken in through the hollow axis of the reel. The reel is placed so the cylinder can move past it and cover the full span of the bridge. The hose is attached to the air supply at one end of the runway. A cord is run from the reel to the opposite end of the runway. The pull of the hose unwinds it from the reel as the crane Fig. 369. -air hoist. 536 COMPRESSED AIR AND ITS APPLICATIONS. moves in one direction, while the pull of the cord winds up the hose as the crane moves in the opposite direction. The festoon and the reel plan are the two most approved ways of taking care of the hose. When it can be used the fes- toon plan will be found, on the whole, the cheap- est and best of the two. Fig. 370.— self-closing valve AIR HOISTS OF THE CUR- TIS MANUFACTURING COMPANY. The air hoists of this company are made in eleven sizes, from 3 to 16 inches in diameter; and with standard lifts of 4 feet, or of special lengths when desired. These hoists have a special self-closing valve device, shown in the en- larged view (Fig. 370), by which a helical spring, attached by suspender chains to each arm of the valve, brings the valve to its closure independ- ently of the operating of the hand chains. An adjustable stop operated by a set collar on the piston rod stops the load at any set point, by moving a rack and pinion. PNEUMATIC HOISTS. 537 538 COMPRESSED AIR AND ITS APPLICATIONS. It has also an adjustment for regulating the speed of the hoist independently of the valve movement. Fig. 372.— loading. THE AIR-HOIST TRAVELLER FOR STORES AND WAREHOUSES. For transferring goods in a ware- house or factory, or for loading and unloading goods from trucks, nothing else has been devised that is so con- venient and cheap as the air hoist. The same power that operates the ele- vators will compress sufficient air for the operation of these handy devices. The overhead trolley rail is readily in- stalled and can be extended across the street or across alleyways between fac- tories, to facilitate the dropping or picking up of merchandise or machin- ery directly to or from the trucks. A boy, with this aid, can lift and convey loads that would otherwise require a gang of men. In Fig. 373 is shown a horizontal air lift installed on an overhead trolley rail, for shops or stores where the ceiling is too low to accommodate a vertical lift. With long trolley rails winding among the machin- ery of a factory, the air pipes may be laid around the works with outlets and hose at con- venient places, which may be uncoupled when the load is lifted for long-distance runs. In- Fig. 374 is shown the arrangement of the overhead trolley track, trolley, and sheaves for holding the hose as it is run out from the reel or hose drum. An arm on the trolley truck pj^. 373. -hoisting. PNEUMATIC HOISTS. 539 allows the hose to pass over the sheaves and be drawn forward, or to be pulled back by the hose drum, which has sufficient tension to keep the hose from dropping into inconvenient loops. Fig. 374.— the overhead trolley and hose sheaves. The drum reel (Fig. 375) is counterbalanced by a weight and rope wound upon a smaller drum on the same shaft. A sprocket and chain drives a guide screw carrying a nut, frame, and sheaves to guide the winding of the hose in its proper place Fig. 375.— the hose drum and guide screw. 540 COMPRESSED AIR AND ITS APPLICATIONS. on the reel. The end of the hose is connected with the hollow shaft, from the end of which a stuffing-box allows the hollow shaft to turn freely in a fitting connected to the air-pipe line from the air-compressor receiver. The above illustrated goods hoist and conveyor is in opera- tion at the Nason Manufacturing Company, New York City. Patent of Carleton W. Nason. THE PNEUMATIC HOIST IN THE FOUNDRY. — AIR HOIST OF THE CHICAGO PNEUMATIC TOOL COMPANY. In no other operation in the foundry, save the air blast, is air used to such advantage as in air hoists and cranes ; and not least in the sand rammer. By using direct-acting air hoists suspended from trolley tracks, swinging, and travelling cranes, a vast amount of heavy labor is saved. Saving is the measure of our living in these ■competitive times. With overhead trolley rails and air hoists with detachable hose couplings, castings can be readily conveyed to any part of the foundry, or outside of the building to the machine shop. Few realize how cheap an air hoist is to operate, apart from its convenience and speed in handling loads. It has been estimated that compressed air at 90 pounds pressure costs about 5 cents per 1,000 cubic feet of free air, or 143 cubic feet of capacity in the air lift. Fig. 376.— piling and storing cast-iron COLUMNS, PNEUMATIC HOISTS. 541 '":'*^lr!Mi Fig. 377.— air lift, style 3. With releasing valve. Fig. 378.— air lift, style 6. Diameter, 3 to 6 inches. 542 COMPRESSED AIR AND ITS APPLICATIONS. COMPRESSED-AIR APPLIANCES OF THE PEDRICK & AVER COMPANY, PHILADELPHIA, PA. The pneumatic lifts of this company are made with seamless hard brass tubing, with heads bolted through, and in three styles, viz. : No. I style has only one valve for admitting and releasing air. With this valve, the instant the hand releases the operat- FlG. 379.— NO. 4 STYLE ON TRAVELLING CRANE. 3 to 16 inch cylinders, with any desired valve and controlling appliance. ing chain (either when raising or lowering the load) the valve is automatically closed by the air pressure, thus shutting off the admission or discharge of the air and stopping the load at that point. No. 2 style is fitted with two valves. One valve is for ad- mitting and releasing the air in the cylinder and is left open to the supply when lifting the load. The second valve is con- FlG. 380.— THE HORIZONTAL HOIST. With sheaves for draw hoist, 2 to i, for travelling cranes and boom hoists. PNEUMATIC HOISTS. 543 trolled by a loose collar with a set screw, on the piston rod, which is adjusted for the height of the lift desired. When the load is lifted to this height this second valve automatically closes, cutting off the supply of air; then, in case of leakage from any cause, it automatically admits just enough air to keep lip the supply and retain the position of the load. No. 3 style has three valves, the first two valves being identical with those of the No. 2 style, and with all their ad- vantages, while the third valve is called a releasing valve and Fig. 381.— Horizontal muliiple hoist On a free running trolley for cranes and booms. sustains the load perfectly stationary when it varies in weight while suspended, as pouring out molten metal, etc. This is obtained by the automatic action of these valves releasing or admitting air into the hoist cylinder as is necessary to keep the load in the same position. AiR-LiFT Work. Amount Amount of free air of free air Diam- eter. Capacit}-. Lift. consumedper 4 foot lift at 80 pounds Diam- eter. Capacit}'. Lift. consumedper 4 foot lift at 80 pounds pressure. pressure. Inches. Pounds. Feet. Cubic feet. Inches. Pounds. Feet. Cubic feet. 3 470 4 1. 17 9 4.440 4 10.88 4 930 4 2.13 TO 5.630 4 13-50 5 1,400 4 3-31 i ^2 8,015 4 19.58 6 1.925 4 4.83 14 10,803 4 26.51 7 2.660 4 6.63 16 14,123 4 34-49 8 3.660 4 8.67 j 544 COMPRESSED AIR AND ITS APPLICATIONS. The style shown in Fig. 379 is for use in foundries or in connection with sheave attachments, where the slightest move- ment of the hoist while suspending the load is undesirable. This is prevented by a specially arranged valve by which air is constantly on both sides of the piston, preventing jumping of the piston and giving a slow, steady movement in lowering or raising, and yet admitting of a quick movement when necessary. Fig. 382.— direct-acting pneumatic crane. THE DIRECT-ACTING PNEU- MATIC-CHAIN JIB CRANE. Admitting compressed air on the top of the piston by a valve on the back of the mast, it is forced down- ward and pulls with it the piston rod to which is at- tached a chain running over a sheave under the top pin- tle and out to the end of the jib which lifts the load. By releasing the air on top of the piston the counter- balance on end of chain falls, lifting piston into po- sition ready to lift next load. Sheave wheels and top pin- tle of mast are furnished with roller bearings, bottom pintle of mast having ball- and-socket bearing. The height of lift is limited only by the head room ; and where conditions are such that the load does not have PNEUMATIC PUNCH. 545 to be moved along the jib, this style of crane is particularly desirable on account of its simplicity. In Fig. 383 is shown a section of the Pedrick & Ayer oil- pneumatic riveter, in which by the use of differential pistons the elastic compression of air at moderate pressure controls a small piston acting upon an inelastic fluid (oil) "for generating a high pressure upon the dolly-bar or riveting piston. Referring to 35 54^ COMPRESSED AIR AND ITS APPLICATIONS. the sectional cut, the movement of the lever 15 operates the cylindrical three-way valve 12, for driving the piston of the air cylinder and its plunger 18, which passes through a stuffing box 44 into the oil chamber, producing a pressure equal to the differential areas of the air piston 39, plunger 18, and the dolly- bar piston 13. In this way a comparatively small air cylinder at 80 pounds air pressure may be made to exert a pressure of Fig. 384.— the lattice or column riveter. from 10 to 15 tons on a rivet head. A free floating piston, 23, in a small separate cylinder, is made by air pressure to follow up the oil charge in the oil chamber as the dolly moves down to the rivet, and allows the oil to be drawn back by the return of the oil plunger and through the air pressure on the push- back piston on the dolly-bar 28. A rear-end view is also shown at the left, indicating the position of the oil cylinder with its PNEUMATIC PUNCH. 547 floating piston. In charging the riveter with oil, the floating piston is drawn to the back end of the cylinder by removing the plug 35 and inserting the pull rod 48. COMPRESSED-AIR PUNCH. In Fig. 385 is illustrated a simple and compact air punch; a most convenient and easily handled punch for sheet and plate work. It is made by the F. F. Slocomb Company, Wilming- ton, Del., and consists of a hollow piston adapted to contain oil and fitted with a prolongation or tail rod, within w^hich tail rod a stationary tube seated in the hook is adapted to telescope ; the oil being thereby forced into and through the stationary tube and thence upon the plunger into the vertical cham- ber of the hook, where it exerts accumulated pressure. The air that ^^^- sSs-casey pneumatic punch. drives the piston during the stroke is utilized to drive it back for another, being finally expelled through the exhaust during the next succeeding stroke. This effects an important saving in the quantity of air used. The cylinder, cap, and hollow piston are made of aluminum in order to make the machine as light as possible. It is a great saver in time and help in sheet metal, plate, and light struc- tural work. The smallest size. No. o, punches y^g-inch metal and under, and weighs but 28 pounds, using y^ cubic foot free air per stroke. 548 COMPRESSED AIR AND ITS APPLICATIONS. No. I punches up to f-inch metal, weighs 143 pounds, and uses I cubic foot free air per stroke. No. 2 punches f-inch metal, weighs 775 pounds, and uses 3 cubic feet free air per stroke. No. 3 is a still larger machine adapted for heavy punching, using 5 cubic feet free air per stroke. COMPRESSED AIR IN RAILROAD SHOPS. There seems to be no end to the use of compressed air in railroad-car construction and repair shops. Besides driv- ing motors for drilling, reaming, and wood-boring; hammers for chipping, riveting; motors for running special machines; lifts, jacks, and many other devices described in this work, we may add a pneumatic press for bending eye-bolts, brake-hanger hooks, bar-straps for braces, and truck-frame construction. The horizontal pneumatic press, called the bulldozer, mounted on a strong frame with abutting anvils, with the frame on wheels for portability, is a handy helper for the power to easily ac- complish a great variety of work in the car shop. It is a won- derful blacksmith helper in bending, upsetting, and riveting on the parts of locomotive and car work, upon which a large num- ber of processes are necessarily duplicated. The stationary pneumatic hammer in the blacksmith shop is a most useful ap- pliance, and does away with the discomforts of the steam ham- mer by giving fresh, cool air to the workers. Pneumatic punches and shears are among the useful tools not here illus- trated. The portable sand -papering disc and the emery wheel are now driven by a rotarj^ air motor. The stay-bolt cutter operated by the direct pressure of air is one of the handy tools in the boiler shop. The shearing off of stay bolts is tedious work when done by hand. A balanced stay-bolt cutter or shears operated by direct-air pressure and the double toggle joint and lever, as shown in Fig. 386, has an immense power for cutting and shearing. Thus a cylinder only 10 inches in diameter at 60 pounds air pressure gives a gross PNEUMATIC TOOLS. 549 pressure to the toggle and levers of 4,700 pounds; which mul- tiplied by a leverage of 3 is equal to 7 tons ; which again in- creased by the size of the angle of the toggles may be made to apply a pressure of 40 or more tons to the biting jaws, accomplishing work in a few seconds that would otherwise require several minutes. This gain counts in the day's or week's work, and soon pays in every department for a complete equipment in compressed-air appliances. One of the many useful tools oper- ated by compressed air in the locomo- tive-boiler shop is the bolt-nipper, of which one type of air-operated nippers has cut off in one case all the stays in the firebox of a Brooks " ten-wheeler " in three hours, and was handled by two boys, a job which formerly occupied a boilermaker and helper nearly two days. This is a saving in cost of about 90 per cent, and the same work with this tool in another erecting shop resulted in a saving of 86 per cent. The nippers cutting off from both sides at once, do not injure the sheet or loosen the thread, as may be done by chipping the stays off. Fig. 386.— stay-bolt cutters. Fig. 387. -the pneumatic stay-bolt bitek. Two strong pivoted levers operated by an air piston. No. i will cut stay bolts up to I inch diameter, and No. 2, up to i^ ^^^^ diameter. 3D" COMPRESSED AIR AND ITS APPLICATIONS. Figs. 388 and 389 are a front view and side section of a car- wheel jack, used for loading fitted-up car-wheels upon platform cars for transportation. Fitted to the head of the pneumatic piston is an arm with bearings which engage the axles and lift them to the level of the platform car upon which they are to be Fig. wmmm -PNEUMATIC CAR-WHEEL JACK. Fig. 389.— section of car-wheel JACK. loaded. By this device the many accidents to laborers loading in the old way by skids are entirely eliminated. The jack is usually a cast-iron cylinder sunk in a pit be- tween the rails of the track on which the wheels are to be loaded. Apart from the many pneumatic tools used in railroad shops described and illustrated in other parts of this book, we may mention the pneumo-hydraulic rail-bender and straight- ener, the pneumatic machine for putting on air-brake hose, a troublesome job to do by hand, and the pneumatic car-lifting PNEUMATIC TOOLS. 551 Fig. 390.— pull-down jack. Fig. 391.— SECi ion, pull-down jack. Fig. 392.— section, pneumatic motor saw. 552 COMPRESSED AIR AND ITS APPLICATIONS. jacks and presses for putting car-wheels on their axles, and for removing them. The pull-down jack is similar to the lifting jack, only that it has a double-acting piston, and its special use is in repairing cars, for removing draft timbers and sills. It is illustrated in side view and section in Figs. 390 and 391. It is moved on truck wheels by a thill handle, and can be used also as a lift. Fig. 392 shows a small, direct-connected motor saw, operated in the hands of workmen. It is used much about the body work on cars, and for cutting off the ends of car roofs. Chapter XXV. AIR AS APPLIED TO PYROMETRY. Air, unlike metals, is a perfect thermometric or pyrometric substance. The action of the air pyrometer is based on a prin- ciple which involves the law of the flow of air through small apertures. The development of the instruments has extended over a considerable period of time, and the air pyrometer has been on the market in its present form during the past five years, being now recognized as an absolute standard in the determina- tion of high temperatures. Its application covers a wide field, comprising principally the measurement and autographic recording of the temperature of the hot blast, the escaping gas of a blast furnace, and the determination of the heat of annealing and tempering furnaces; by a knowledge and record of which steel can be treated accu- rately and with consistent results. It is essentially a device adapted to practical working conditions, cannot be injured ex- cept through mechanical abuse, and will give the same relative readings month after month irrespective of whether it is used constantly or intermittently. This last, together with the fact that it is a recording pyrometer, establishes its chief value in industrial operations, for if the calibration of a pyrometer changes with time, and the readings are relied upon to regulate the temperature, even worse results will be obtained than where no determinations are made. The record renders it possible for the one in charge to know definitely whether or not his in- structions are being followed, and furnishes a guide for future operations. The complete apparatus consists of three parts : the regula- tor, or main portion of the instrument; the fire tube, or part applied to the heat which is connected with the regulator at 556 COMPRESSED AIR AND ITS APPLICATIONS. any distance from lo to 300 feet; and the recording gauge, which is also connected to the regulator, and by means of which a record of the tem- perature is printed on a strip of paper. The regulators are made in two forms, known as single and double. The first permits of the attach- ment of one fire tube and one recording gauge, and the second of two fire tubes and two recording gauges, so that in the latter case the heat may be measured in two places at the same time. The fire tubes are made in two forms, blast furnace and port- able ; the former being used exclusively at blast furnaces, while the latter, as im- plied by its name, is at- tached to the regulator by a flexible connec- tion which permits of its use at any point within a radius equal to the length of this connection. This form of fire tube is used on annealing and tempering furnaces and for similar pur- FlG. THE AIR PYROMETER. AIR AS APPLIED TO PYROMETRY. 557 poses, the regulator and recording gauge being located cen- trally so that the fire tube can be inserted successively in any one of a number of furnaces or allowed to remain for a greater or less time in any one furnace as desired. The blast-furnace fire tubes can be used with either the single or double regulator, as can also the portable fire tubes. The recording gauges vary only in their calibration, this being governed by requirements. They can be so adjusted that the limiting lines of the record shall be 200° and 3,000° F., or any intermediate points may be chosen, such as 500° and 1,500°, 1,000°, and 3,000°. Either the Fahrenheit or Cent- igrade scale is obtainable. Fig. 393 shows a single pyrometer. On the left is the regu- lator, and connected to it on the right is the recording gauge ; a portable fire tube rests against the recording gauge. On the front of the regulator is a scale graduated from 100° to 1,400° C, or from 200° to 3,000° F. When the instrument is in oper- ation the temperature to which the fire tube is subjected is shown at all times by the water column on front of scale. Fig. 394 shows the recording gauge. The record is on a continuous strip of paper, and the scale is very open. The rec- ords can be removed every day, once a week, or once a month as desired, the back record being always accessible if the charts are detached at long intervals. As previously stated, the pyrometer is based on the law gov- erning the flow of air through small apertures. Referring to Fig. 395, if two such apertures, A and B respectively, form the inlet and outlet openings of a chamber, C, and a uniform suc- tion is created in the chamber C by the aspirator D, the action will be as follows: Air will be drawn through the aperture B into the chamber C'y creating suction in chamber C, which in turn causes air from the atmosphere to flow in through aperture A. The velocity with which the air enters through A depends on the suction in the chamber C, and the velocity at which it flows out through 558 COMPRESSED AIR AND ITS APPLICATIONS. B depends upon the excess of suction in C over that existing in the chamber C, that is, the effective suction in C As the suction in C increases, the effective suction must decrease, and hence the velocity at which air flows in through the aperture Fig. 394.— the recorder. A increases, and the velocity at which air flows out through the aperture B decreases, until the same quantity of air enters at A as passes out at B. As soon as this occurs no further change of suction can take place in the chamber C. Air is very materially expanded by heat. Therefore the higher the temperature of the air the greater the volume, and AIR AS APPLIED TO PYROMETRY. 559 the smaller will be the quantity of air drawn through a given aperture by the same suction. Now if the air, as it passes through the aperture A, is heated, but again cooled to a lower fixed temperature before it passes through the aperture B, less air will enter through the aperture A than is drawn out through the aperture B. Hence the suction in C must increase and the effective suction in C must decrease, and in consequence the velocity of the air through A will increase, and the velocity of the air through B will decrease, until the same quantity of air again flows through both apertures. Thus every change of temperature in the air entering through the aperture A will B cT M. Fig. 395.— the principle. cause a corresponding change of suction in the chamber C. If two manometer tubes, / and ^ (Fig. 395), communicate respec- tively with the chambers C and C, the column in tube q will indicate the constant suction in C, and the column in tube/ will indicate the suction in the chamber C, which suction is a true measure of the temperature of the air entering through the aperture A. In its practical application the aperture A (Fig. 395) must be so located that the air before passing through it shall acquire the temperature which is to be be measured, and this is accom- plished by placing it at the end of a small platinum tube e (Fig. 396), this being enclosed within a larger tube d of the same material, so that the aperture A comes within a short distance 560 COMPRESSED AIR AND ITS APPLICATIONS. of the closed end of the tube d which protects it. Both tubes, d and c, are brazed into drawn copper tubes, c and /, the length of which depends on the length of the water-cooled jacket F. The tube c is soldered into the coupling piece c' . The tube/ terminates in a flanged head /', and is secured to the coupling piece c' by the follower g^ and nut c" . This combination is called the "fire tube." The fire tube is placed within a water-cooled jacket F, which is fed by water entering at y and escaping at z. This jacket pro- tects those parts of the fire tube that are susceptible to injury by heat. The aperture A, being thus disposed, can be readily lo- cated so that the air must have attained the temperature of the furnace before passing through. As shown above, the air passes in at b and thence between tubes d and e through aperture A and into tube e, being drawn from >-^ Fig. 396.— pyrometer tube and plug here to the regulator through an air-tight connection. In order that this air shall be perfectly clean and thus avoid clogging the small aperture A, it passes through a cotton filter before going in at b. This cleans it thoroughly. It is also necessary to so locate aperture B (Fig. 395) that before passing through it the air shall acquire a fixed tempera- ture, and to provide for this it is placed within a coil and the coil surrounded by steam at atmospheric pressure. This se- cures a uniform temperature of 212° F., and the method of AIR AS APPLIED TO PYROMETRY. 561 arrangement can be seen in Fig. 397, where B is the aperture, G a pot into which exhaust steam from the aspirator is led, and / the large-volume drain pipe carrying off the steam and con- densed water. The operation of the instrument will be understood by re- ferring to Fig. 398, which is a diagrammatic disposition of the parts. The interior of the pipe, V, /, g, h, i, from aperture to aperture, together with the branches q and s, constitute the chamber C of Fig. 395. Its inlet from the atmosphere is through the opening a at the bottom of the filter /, and its connection with chamber C is through the pipe i. The aspirator D exhausts into the chamber G, keeping it at a constant temperature of 212°. The steam and condensed water escape through the pipe t at atmospheric pressure. Opening the valve 6 steam enters the as pirator D, and sucks the air through the tube m, out of the chamber C , and produces a suc- tion, w^hich is kept constant by the regulator H as shown by the manometer /. With a constant suction in C and cocks 2 and 4 open, air will enter at a, pass through the filter /, where it is purified, then through the con- nection b into the fire tube. It flows forward in the space between the two tubes c and/; as soon as it reaches the platinum tube d, which protrudes from the cooler, it becomes heated and enters through the aperture A into the chamber C, at the temperature surrounding the ex- posed end of the fire tube, which is the temperature to be Pig. 397.— steam heater. 562 COMPRESSED AIR AND ITS APPLICATIONS. FiG. 398.— DETAILS OF THE AIR PYROMETER. Uehling-Steinbart Company, CarLstadt, N. J. AIR AS APPLIED TO PYROMETRY. 563 measured. After passing A, the air flows through the pipe e, y, ^, Ji, into the coil /, where it assumes the temperature of 212°, at which it passes through aperture B, thence by the con- nection /' into the chamber C\ from which it is drawn by the aspirator D through m, and discharged with the exhaust steam and condensed water. The branch pipes s and q' connect respectively with the re- cording gauge L and the manometer q, which is placed in front of the temperature scale on the regulator. This detailed description of the working principle of the pyrometer may lead to the belief that it is complicated and not readily kept in order. Such is not the case, for it must be remembered that the only moving parts, aside from the record- ing device, are steam and air. Wear is thus eliminated, and the continuous use of the instruments under the most adverse conditions attests their practical merit. THE ELECTRIC CURRENT INDICATING METER. The principle on which the operation of these meters are based consists in causing the variations in the electric current to be measured to control the variation in pressure of a body of air in a closed vessel, this variation being in turn indicated by the rise and fall of a column of non-volatile liquid in a glass tube, back of which is secured the scale. In Fig. 399, assume that some source, say a small pump, is delivering air at a fairly constant pressure of about if pounds per square inch through the pipe A. This enters the chamber B and then flows through a series of porous diaphragms made of filter paper whose function is to serve as an air resistance, incidentally serving to remove any dust particles. The air then enters the passage D into which is drilled the opening E which is capped by the valve F. The valve consists simply of a small flat disc of non-oxidiza- ble metal F resting on a circular seat with escape ports G below 564 COMPRESSED AIR AND ITS APPLICATIONS. SwitchiieAr^. 5i ;-. Cdst Jt^onCover. lof /.■- r /~^ \ M ^ M ,J]I i'V „,|-&I fa:' ,i4-rk 1 P*! liTir f i^ fiia r^^i! ^-0 -N Fig. 399.— column type, electric current indicating meter. Machado & Roller, New York City. AIR AS APPLIED TO PYROMETRV. 565 it and a pin H resting on top. On the pin rests a spool / car- ried by one end of the lever /, on the other end of which is a counter-weight A', by means of which the effective weight on the pin H can be adjusted. The spool is wound with w^re through which the current to be measured is passed, this being done via the two short thin copper ligaments L which support and form the pivots about which the lever can oscillate. A magnet M furnishes a field of force such that the reaction; between it and the current impels the spool down with a force increasing as the current increases. The valve F\^ thus a vari- ably loaded safety-valve whose blowing-off point is constantly and proportionately varied by the current variation. The counter-weight A' on the lever is so adjusted that when no cur- rent is passing through the spool the weight on the valve pin. is such that the blowing-off pressure in D is sufficient to force the liquid in the closed chamber N up through the glass tube O to Si height A, which therefore is the zero of the scale. The pressure cannot go above this when no current' is on, as any tendency to increase simply results in lifting the valve slightly higher, whereupon more air escapes and the pressure falls back ; nor can it go lower, for if there were this tendency the valve would partially close because of the spool weight, and the less rapid escape of air through it would cause the pressure to build up again because of the constant flow of air from the high- pressure supply at A through the air resistance C. Exactly the same thing holds good when the weight on the valve is that due to the non -counterbalanced portion of the spool weight />hts the downward thrust caused by a given cur- rent through it. This gives what is practically a heavier loaded safety valve, so that the blowing-off pressure in N is higher, and this higher pressure of course forces the liquid up further in the glass tube, thus showing the presence of a current. The height to which the liquid rises is directly a measure of that current, because the extra downward thrust on the spool is,. 566 COMPRESSED AIR AND ITS APPLICATIONS. from the magnetic field and spool design, proportionate to the current. The air resistance C not only prevents the action from being so sudden that the indications are not dead-beat, but in the case of a decrease in current strength allows the air in the closed chamber N to flow back promptly and so register the decrease. The glass tube being but 24 inches long, the pressure at A (equiva- lent to about a 49-inch column of the liquid) is always sufficiently in excess of that in the passage D and the chamber N to cause the changes to be promptly registered. From the foregoing it is seen that the zero adjustment is made by screwing in or out the counter-weight K, thus shifting all scale values an equal distance up or down the tube. For actual calibration before shipment an iron screw 5 of heavy cross-section is provided, which, on being brought closer to or further from the opposite leg of the mag- net, weakens or strengthens the field in which the active spool works by shunting a portion of the lines. It should also be noted that the only work that the varying current has to perform is to control the air pressure. To furniwsh the air required for the operation of the column type of instruments, this is one of two separate types of devices. Fig. 400.— electric air compressor. AIR AS APPLIED TO PYROMETRY. $6/ The first is a simple, single-cylinder, single-acting air pump, mounted on a square iron box which serves as an air reservoir, and driven by a one-twentieth horse-power motor suspended underneath and connected to the pump by a belt. This type is of sufficient capacity to run fifty indicators or twelve recorders, the construction of the latter being such that they require nearly four times as much air as the former. The motor is furnished for either a i lo or a 220 volt circuit, and for either direct or alternating current, as may be desired. The second type is a water-operated compressor, which operates like an injector, the water carrying the air with it and compressing it to the desired point. These require about ten gallons of water per hour per instrument, with 3-foot head, and are built in sizes to suit the particular installation. THE COMPRESSED-AIR ELECTRIC RECORDING METER. This is the same in principle as the indicating type de- scribed on the preceding pages. Instead, however, of employ- ing a rising and falling liquid column in a glass tube to give visual indications of the current changes, the column is made of much larger diameter and carries a hollow float supporting a rod with a pen at the extremity thereof, which in turn traces a line on a sheet of paper carried before it by a clock movement. By making the column diameter of a proper size the pen friction becomes negligible compared to it, and the pen can be made to carry a supply of ink sufficient for long records without having this varying weight destroy the accuracy of the indica- tions. The illustration (Fig. 401) gives a section of this recorder, similar parts being lettered the same as those in Fig. 399. It will be noted, as above stated, that the only additions comprise the float P, the rod g, and the pen R, together with the drum 5, which is rotated one inch an hour by internally placed clock- work, and to the surface of which is secured the record paper. 568 COMPRESSED AIR AND ITS APPLICATIONS. j ^V^V^'v^kV ' vV^^v.v.VV'.'vVV'.^'v^'v'v'v^^^ ^V'v'v^^^^^^^^'^^^^'^^^'^v^'^ Fig. 401.— section of the volt and ampere recording and indicating meter. AIR AS APPLIED TO PYROMETRY. 5^9 Particular attention is invited to the fact that, owing to the absolutely dead-beat indications which this class of apparatus gives, the meters never run over; i.e., any fluctuations shown by them are true fluctuations, and their values are not added to by the inertia of the moving parts. Another unique feature that these devices possess is this : By drilling an additional hole through the cap forming the top of the chamber in which the liquid is contained, and connecting this by a tube with a second closed vessel U, similar to N in Fig. 399, the liquid in the tube dipping into this vessel will rise and fall with the rise and fall of the pen, as the variation in the pressure of the air therein is the same as that in the recorder chamber. In this way it is possible to put the recorders them- selves in the superintendent's oflice or elsewhere so that they cannot be tampered with, and place the pilot indicator on the switchboard so that the attendant will have before him a con- stant indication of what the recorder is doing. The sole manufacturers of the pyrometric and pneumatic volt and ampere meters are the Uehling-Steinbart Company, of Carlstadt, N. J. Chapter XXVI. COMPRESSED AIR IN RAILWAY SERVICE. It is now forty years since compressed air for street-railway propulsion was agitated and began to take on form in plans for putting this system into practical operation. Although high air pressures had then and previously been produced in an ex- perimental way, the high-storage pressures of the present time were then scarcely dreamed of for practical work. The air- propulsion schemes seem to have slumbered until Captain Beaumont started a compressed-air passenger car with rising storage pressures that finally reached i,ooo pounds, at which the conditions of receiver construction for storage seemed to have reached a limit. At this time (1876), Mekarski was advo- cating and putting into practice, in France, the system of re- heating by hot water and using the evaporated water at high temperatures with the air, and on this system mine-hauling locomotives were operated. The first air-motor car was run in Paris in 1876. This was soon followed by the building of com- pressed-air railways at Nantes, the suburban roads of Vincennes and Nogent near Paris. In 1890 the Berne, Switzerland, city and suburban railways were opened for operation. The storage pressure there used was 470 pounds, while the car-storage press- ure was limited to 440 pounds per square inch. An extended investigation of the operating expenses of this road was made at that time, and was found very favorable to the compressed-air system, being 17 cents per car mile. The conclusions derived from the investigation of the Mekarski system at Berne for urban and suburban tramway traffic consisted in the pleasing appearance of the motor cars, in the absolutely smooth and noiseless motion, and the total 574 COMPRESSED AIR AND ITS APPLICATIONS. absence of smoke, steam, or heat; that it had fully vindicated this system as preferable to any other system of tramway trac- tion. At Marseilles, France, the compressed-air tramway stor- age pressure is 1,200 pounds per square inch. The reheaters of this system are illustrated in the chapter -on reheating. The Hardie system was first on trial on the Second Avenue Railroad in 1879 (Fig. 402). This system was started in Toledo, Ohio, and in Westfield, Fig. 402.— compressed-air motor passenger car, on second avenue, NEW YORK, 1879-80. Mass., about 1892, but from some constructive difficulties was changed to electric propulsion. The Judson system was originally instituted in a revolving drum under the track, driven in sections by compressed-air motors with air compressed in a central station and distributed to the motors through an underground pipe system. This fail- ing in expectations, the Judson system was changed to direct motor traction with the air heated by a small furnace containing a coiled pipe near the motor, in which the air was reheated after passing the reducing pressure valve, thus giving the best effect of reheating in the economy of air power. This system finally gave way to the Hardie improvements on the Mekarski system, and is now in use in Chicago, 111., COMPRESSED AIR IN RAILWAY SERVICE. 575 35^^^^s^ Fig. 404.— ihe jud<50n system in Chicago, ill. motor passenger car and trailer. 5/6 COMPRESSED AIR AND ITS APPLICATIONS. with passenger motor cars, with or without trailers to suit the necessity for traffic accommodation. In Fig. 406 are represented some details of these motor cars, in which the piston in the cylinder H is connected by rod with a rock shaft for transferring the line of force to the outside of ^;S OJ o j3 4-1 1/3 -y "+-I O PI j-i ej rt ^ ^ "Z -^ 3 S 5-2 o =« " y2 c r^ *- 3 a; o ^ :i: bfl the wheels through the connecting rod /^pivoted to the parallel- rod connection to the fore and aft wheel cranks. L is the brake cylinder, and F one of the high-pressure bottles. M M are columns in which are placed the controlling gear with their handles at N. COMPRESSED AIR IN RAILWAY SERVICE. 577 ^C ^>^;:: r^:^: r> In Fig. 407 is illustrated a section of the Hardie motor car of the type used on 125th Street, New York City, showing the location of the high- pressure air tanks B, C, I), B, F, and the reheating tank A ; the reducing valve at G and the motor cylinder at Fig, 407.— section, hardie motor car. H. The air passes from the high- pressure tanks to the reducer, then to the reheater, discharging beneath the water and taking on its temperature. ^ Fig. 408.— the air-pressure card. and is saturated with vapor at a press- ure of 150 pounds; then to the con- trolling valve and expanded in the cyl- inders to near the atmospheric pressure under normal condi- tions of running. In Fig. 408 is an indicator card from 37 578 COMPRESSED AIR AND ITS APPLICATIONS. 4-4|u ^ s COMPRESSED AIR IN RAILWAY SERVICE. 579 these motors showing a mean pressure of about 40 pounds at -J- cut-off. In Fig. 409 are detailed a plan and elevation of a Hardie motor car, the various parts of which may be measured by the figured scale of the elevation, and in Fig. 405 an outside view of the same style of car now running on the 28th and 29th Streets line of the Metropolitan Railway Company, New York City. Similar cars are running on the street railway system at Rome, N. Y. The motor cars of the Compressed Air Company, New York City, are similar, in size and appearance, to standard elec- tric or cable cars, and can be operated at any desired speed. The type of car now in operation weighs about 22,000 pounds. All its machinery and storage apparatus are placed below the body proper. The motor and storage are supported and carried on independent frames and springs which relieve the axle of all pounding and hammering on the track. The engines of these cars have two cylinders, 7-inch diame- ter, 14-inch stroke, with driving-wheels of 16-inch diameter. They are equipped with air brakes operated by the same air that runs the motors. The operating levers are placed on the platforms, are simple in form, and of such design that no con- fusion can arise in the manipulations of the operator. The storage apparatus consists of sixteen air reservoirs, having a total capacity of 51 cubic feet and weighing 4,340 pounds. One of these is placed under each seat, running the entire length of the car. The others are arranged beneath the floor of the car, and all of them rest on a framework of locomo- tive construction supported on the usual type of locomotive springs. The framework also supports a heater 7 feet long and 19 inches in diameter that contains 500 pounds of hot water, through which the air passes on its way to the motors. This type of car has run 17 miles on one charge of air, but is rated as having a capacity of 12 miles, anything over that being reckoned as margin to allow for emergencies, heavy 58o COMPRESSED AIR AND ITS APPLICATIONS. <; ^ o •A M o H h a >« tj rn n « ^ en o S ^ O < ^ H J O o M 3 O « T is: H W S >* H u U fe 1 o p4 fvi o -n u tfl « 0> o U2 ... n — < S •a &i ^> > o COMPRESSED AIR IN RAILWAY SERVICE. 58 1 loads, frequent, stops, bad tracks, etc. Its normal speed is 12 miles an hour, but, like the steam locomotive, it can be oper- ated at any required speed. In Fig. 411 are detailed the proportions of the reheater used in the cars of the Metropolitan line, 28th and 29th Streets, New York City. It will be seen that the air after pressure reduction to the working limit, 150 pounds, is delivered to the reheater through a perforated pipe lying on the bottom of the cylinder and beneath the hot-water surface. Baffle plates are placed across the cylinder to prevent the water from swashing on starting and stopping the car. A perforated pipe T along the top of the cylinder conveys the air, reheated at the reduced pressure, to the throttle valve on the platform and from thence to the cylinder. In Fig. 412 is shown the elevation and end view of the motor gear with an outside cylinder connected directly with the crank pin on the wheel. The other wheel is connected by an extension of the wheel crank pins and an outside connecting rod. The rocker arm ^ is operated by a link /, pivoted to the slide and oscillating on the pivot /, fixed to the frame and also connected by a link to the arm/, which is pivoted to the cut-off valve at in, and to an extension of the wrist pin on the double rocker arm a, which is operated by a sector slide linked to cams on the wheel shaft; so that the main valve and cut-off have variable motion in both forward and backward running. It is apparent from Fig. 413 that the reducing valve is a diaphragm valve, specially constructed to deal with high press- ure, and that, in addition to the ordinary action of such valves, a supplementary action is brought about by reducing the air press- ure that is normally kept above the valve head in chamber A. In ordinary action this valve graduates air to 150 pounds. When it is desired quickly to accelerate under heavy load, a movement of the brake-valve handle to a given position dis- charges the air from chamber A ; this increases the value of the coil spring beneath the diaphragm, opening the reducing 582 COMPRESSED AIR AND ITS APPLICATIONS. «K —81- m it COMPRESSED AIR IN RAILWAY SERVICE. 583 valve in greater measure, and temporarily increases the working pressure to 200 pounds per square inch, while it is desirable to use that pressure in the cylinders. Fig. 414 illustrates the operation of the air brake of the „, , -Connected to brake valve -1— H — *i for acceleration. Fig. 413.— detail section of reducing valve. Hardie motor car. The brake piston rod is hollow, and thus forms a cylinder within the brake cylinder. In the illustration the piston is shown in the set position, and the motorman's brake valve would be in service applica- 584 COMPRESSED AIR AND ITS APPLICATIONS. tion. Braking force is applied by admitting air to the annular space marked^. When release is made the air passes from the point T through a by-pass and the release valve to the point Fin the rear of the piston, and pressure is thus exerted upon the greater area of the total diameter of the piston head. The Fig. 414.— the brake cylinder. difference in pressure area will therefore restore the piston to the release position and the air, thus applied in releasing, bleeds through the opening S and out of the hollow piston through numerous ports, W, to atmosphere, the bleeding action being so free as to be practically noiseless. The first compressed-air locomotive for lona Island, N. Y., to furnish motive power for cars containing ammunition, under contract with the United States Government, has been com- pleted at the H. K. Porter Locomotive Works. It is the type of locomotive decided upon for moving railroad cars about the vast magazines which are the storehouses for ammunition used in the coast defences and forts throughout the country. The engine now finished is a novel one, and was ordered together with a complete plant for charging and operating. In event of the new locomotive proving a success and standing the tests that it will be put to, the Government will order a number of others like it, all to be used on the same island. lona Island is probably the greatest storehouse for ex- plosives that is owned by the United States. It is situated in COMPRESSED AIR IN RAILWAY SERVICE. 58S the Hudson River, a short distance from New York, and from it ordnance and ammunition are sent out to the various points along the coast. For a long time the handling of explosives has been done with mules, dragging cars and carts. It has been a slow and tedious process, as well as a costly one. The island is covered with a series of railroad tracks, and cars from the West Shore Railroad are used in shipping material, being loaded and moved about by teams. It is absolutely necessary that there should be no fire of any kind near the storehouses of the ammunition. The success that attended the use of compressed-air locomo- tives in the great plant of the California Powder Company, near San Francisco, drew the attention of the army officials to the availability of compressed-air traction for lona Island, and after much planning the first plant was ordered. This consists of one locomotive capable of handling standard railroad cars, a series of charging stations along the lines of the rails for charging the locomotives whenever it is necessary, and a com- plete power plant for operating the compressors. The new" locomotive is said to be one of the largest of its 586 COMPRESSED AIR AND ITS APPLICATIONS. kind ever built. It will run several miles without being re- charged, and can be charged with air at any one of the numer- ous stations in less than thirty seconds. There being no fire of any kind about the locomotives, there is not the least danger from explosion. THE COST OF COMPRESSED-AIR RAILWAY SERVICE. From the few compressed-air railways in w^hich the entire plant has been built for a specific amount of service, accurate returns of cost of operating as compared with the same service of other systems of locomotion have been meagre and un- satisfactory. The cost of operating the air plant on the Nantes, France, railway has been stated at 12 cents per car mile. It is fifty- eight miles in length and has gradients of four per cent. The cost of operating the air plant on the Berne, Switzer- land, tramway has been given as 17 cents per car mile. The road is two miles or more in extent and has gradients of over Rve per cent, necessitating heavier power motors than for lower grades. On the 125th Street line in New York the compressed-air cars were switched in between the cable cars and were limited to their regular speed, not being favored by conditions for clean runs. The frequent stops made necessary by city traffic counted against the best conditions for cost of service, and made the volume of air used larger than for a less obstructed service. The steepest grade on this line is y.y per cent, which for only a short run necessitates, as stated for the Berne plant, a heavier motor power than for more even grades. The cars actually operated on this line were two; but the installation was made for a larger num- ber, which brought the operating cost to an excessive figure, viz., 20 cents per car mile. On the basis of a larger number of cars, suitable for the compressed-air installation, the cost has been estimated at less than 17 cents per car mile. With the COMPRESSED AIR IX RAILWAY SERVICE. 587 improvements of service now being done the cost should fall to about 13 cents per car mile. The average consumption of free air per car mile on the 125th Street line has averaged dur- ing seven months' service 477 cubic feet per car mile. The operation of the air cars on the 28th and 29th Streets line has not yet given sufficient data in regard to cost, as the compress- ing plant largely exceeds the present needs of the car plant. It has been estimated that the actual cost of compressing air to 2,500 pounds pressure per square inch, and storing for use in a modern air-compressing plant operated with condensing en- gines, including coal at $2.75 per ton, water at $1 per 1,000 cubic feet, oil and waste, the removal of ashes, labor, repairs, and maintenance of power plant, depreciation and interest on cost of entire power-plant including buildings, for compressing plants of the following capacities, based on the consumption of 2^ pounds of coal per hour per horse power for twenty hours per day, will not exceed the following figures : Cost per 1,000 cubic feet of free air compressed to 2,500 pounds pressure per square inch : Station capacity. Cost. 6,000 cubic feet per minute. . . .$0.0359 .0342 .0326 .0312 .0300 station capacity. Cost. 500 cubic feet per minute. . .$0.0675 6,000 1,000 " " .. .0571 7,000 2,000 " " . . . .0469 8,000 3,000 ^ Fig. 425.— the pneumatic railway gate. scale device providing for the w^eighing of the baggage as it is handled, and it is able to load trunks at the rate of six pieces every thirty-two seconds. For country stations where now there is only one man to handle the baggage, with the usual dis- astrous results, this device will save many a trunk from being damaged or smashed. THE PNEUMATIC RAILWAY GATE. Among the many applications of compressed air for operat- ing special appliances on railway lines is the pneumatic rail- way gate. By this appliance the man in the signal-tower with a small hand air-compressor pumps up a pressure sufficient for operating the gates, to which the air is transmitted for a consid- erable distance by a double-pipe connection with each gate to supply compressed air to each side of a piston, to the rod of which is attached a chain running over a sheave and up over COMPRESSED AIR IX RAILWAY SERVICE. 597 a sector to which the gate bars are attached. A diaphragm piston takes air by a second pipe line to lock the gate at open and closed position. The gate is balanced so that the effort of opening and closing the gates is very small, and a number of gates may be operated at the same time. About forty railways in the United States are now operating this system. They are built by the Boque & Mills Manufacturing Company, Chi- cago, 111. THE PNEUMATIC DUMPING-CAR. One of the later improvements in railway-car construction is the compressed-air dumping-car, made by the Thatcher Car and Construction Company, New York City. The body of the car being pivoted centrally will dump to either side, or to one side only, according to its construction. This is done by means of a cylinder mounted on the truck frame, the piston of which is coupled direct to the car body ; another small cylinder called the ''latch cylinder," fitted with piston rod and slide valve, positively and automatically operates the latches which -lock the car body in its horizontal position, and also regulates the air pressure to the large or dumping cylinder as re- quired, moving its piston up and down, thus dumping the load and returning the body to its horizontal position and locking it. An inde- pendent reservoir which each car car- ries contains an ample supply of air for operating the dumping cylinder, and is charged by the engineer through a train pipe used for the air brakes at times when the air brake is not in use. The pressure is held in the receiver by a check valve, so that the action of the air brakes is not interfered with. FIG. 426.— THK PNEUMATIC DUMP- ING-CAR. 598 COMPRESSED AIR AND ITS APPLICATIONS. THE PNEUMATIC TELEGRAPH. For local purposes and short distances, so as to connect dif- ferent parts of buildings, factories, etc., the pneumatic or air- pressure telegraph has of late been successfully introduced. The pneumatic telegraph is operated by compressing a quantity of air in a rubber receptacle and forcing the same through the connecting pipes to act on a second distant receptacle that is held compressed when in a state of rest. The expansion of this second receptacle actuates a bell or other signalling appa- ratus. The apparatus is, however, not applicable to greater dis- tances, as the volume of air in the communicating pipes is too large to be compressed with considerable power by the pressure exerted by the first receptacle, especially as such pipe connec- tions cannot be kept tight enough to prevent the escape of air. The Italian engineer Guattari has overcome in a simple and in- genious manner some of the difficulties of these telegraphs, by substituting, in place of a few powerful compressions, a quick succession of alternating compressions and dilatations, which produce, so to say, an oscillating motion of the air in the pipes. THE AIR BRAKE AND ITS WORK. The air brake dates its practical inception from the year 1869, in the '' straight air brake" system of George Westing- house, Jr. This consisted of a pump operated by steam from the loco- motive boiler, which compressed air into a reservoir conveniently located about the engine. This was under the control of the engineer by means of a valve in a pipe leading from the reservoir. From this valve a pipe extended under the tender and was attached by flexible hose connections to a similar pipe under the entire length of each car. Branch pipes led to " brake cylinders, " and the rods of the pistons in the latter were connected with the brake levers on the cars. By placing the brake-valve handle in such a position that the reservoir on the engine was COMPRESSED AIR IN RAILWAY SERVICE. 599 connected with the train line under the cars, air pressure passed to these cylinders, pushing the pistons outward, operating the brake-levers, and forcing the brake-shoes against the wheels. It was found that the operation of this apparatus was too slow, dangerous when used on long trains, and did not meet require- ments. About 1872 or 1873 Westinghouse produced a "plain auto- matic brake " w^hich embodied the addition of an auxiliary reservoir and a triple valve to each vehicle. Each reservoir was of a capacity sufficient to provide an amount of compressed air to supply the power for the car on which it was placed. TO AUXILIARY TO CTLrNDER TO TRAIN LINE Fig. 427.— plain triple valve. Showing service position. The operation of this brake was radically different from that of the " straight air brake." In the former the compressed air was stored in the main reservoir until required for the application of brakes ; in the latter the main and auxiliary reservoirs and train pipe were always charged with compressed air at working pressure, to prevent the application of the brakes. The former system was operated by pressure from the main reservoir; the latter system was operated by a reduction of pressure in the train pipe, which reduction caused the triple valve automatically to assume a position that would permit the pressure stored in the car reservoir to flow through the triple valve into the brake cylinder. It was automatic in action in case of accident, such as the bursting of hose or the train breaking in two, but like the 600 COMPRESSED AIR AND ITS APPLICATIONS. "straight air brake " was not found to be capable of successful operation on long trains of freight cars. In 1885 the Railway Master Car-Builders' Association ar- ranged for a series of experiments. Several companies entered into the competition, but none succeeded in stopping long trains of freight cars without violent and disastrous shocks. The trials were renewed in 1887, with five competing com- panies. The report of the committee was against all the com- peting devices, the committee concluding that air brakes actu- ated by electricity were the only ones likely to be capable of successful operation on long trains of freight cars. After these trials Mr. Westinghouse set himself to work to obviate the difficulties that had not yet been overcome, namely, to provide for practically instantaneous application of the brakes throughout a train, and to prevent shocks to the cars. In the latter part of 1887 he succeeded in constructing a quick-action automatic brake, capable of being successfully ap- plied to a train of fifty or more cars, and operative under all con- ditions of practical railway service. The requirements with which he then for the first time successfully complied were: i. The regulation of the force to be applied to the brake-shoes so as to secure all necessary graduations, from the mere slackening of speed to the service-stop, and from the service-stop to the emergency-stop. 2. The automatic operation of the brakes in case of accident. 3. The practically simultaneous operation of the brakes on each car, so that, in long trains of freight cars, shocks might be avoided. 4. The control of all these opera- tions by the engineer. 5. Certainty of operation under all con- ditions. This was found to be the first system which practi- cally solved the problem of quickly stopping a long freight train in time of danger, and, if desired, also permitted of a gradual application. Plate A illustrates the relation and general management of the parts of the air-brake equipment on an engine, tender, and passenger car. The tender equipment shows the " plain triple " COMPRESSED AIR IN RAILWAY SERVICE. 60 1 valve used on engines and tenders, while the triple valve shown on the car equipment is the '•quick-action" type. The main reservoir is carried beneath the engine and is charged with air from a pump also on the engine, the pump being operated by steam from the boiler. The "engineer's brake and equaliz- ing discharge valve " is located in the cab of the engine and is connected to a pipe leading from the main reservoir and a second pipe communicating with the train pipe. This valve, under the control of the engineer, regulates the flow of air from the main < TO ATTXILTARY TO CY LIN DEB TO TRAIN LINE Fig. 428.— quick-action triple valve. Showing release position. reservoir into the train pipe for releasing the brakes, and charg- ing the auxiliary reservoirs, and from* the train or brake pipe to the atmosphere for applying the brakes. The train pipe leads beneath all the cars of a train, being connected between the cars by flexible hose coupled to the pipe sections. By means of an angle-cock at each end of the pipe of each car, such pipe is closed before separating the couplings, thus preventing the es- cape of air and the application of the brakes when the cars are uncoupled. Beneath each car is an auxiliary reservoir which takes a supply of air from the main reservoir, through the train pipe, 602 COMPRESSED AIR AND ITS APPLICATIONS. and stores it for use on its own car. The brake cylinder, by a suitable pipe, is connected to the triple valve, and its piston rod is attached to the brake levers in such a manner that, when the piston is forced out by the air pressure, the brakes are applied. The " quick-action " automatic triple valve is connected to the Fig. 429.— quick-action triple valve. Showing re]ease position. main train pipe, auxiliary reservoir, and brake cylinder, and as its name implies, it, in response to variations of train-pipe pressure, performs three functions in the operation of the brake : applies the brake, releases it, and charges the auxiliary reservoir. When a reduction of air pressure is made in the train pipe, the auxiliary reservoir pressure, which is then COMPRESSED AIR IN RAILWAY SERVICE. 603 greater, forces the triple piston, and it in turn moves the slide valve, to a position such that a port connection is made permit- ting air to flow from the auxiliary reservoir to the brake cylin- der. If when the brake is applied the engineer permits press- ure from the main reservoir on the engine to enter the train pipe, its pressure is raised to an amount in excess of that in the auxiliary reservoir. With the train-pipe pressure greater than that in the auxiliary reservoir, the triple piston and slide valve are forced back to what is known as release position, in which position a port in the slide valve permits brake-cylinder pressure to escape to the atmosphere, and a small port, known as the feed port, connects the two sides of the triple piston, thus recharging the auxiliary reservoir from the train pipe in anticipation of a future use of the brake. The quick-action triple differs from the plain triple Fig. 427 in that it has supplemental valves which, in case of a sudden reduc- tion, made by the engineer, by the train parting, or otherwise, the brakes are not only applied more quickly, but are applied with greater force due to the supplemental valves unseating, thus allowing a portion of the train -pipe pressure to reach the brake cylinder. The air taken from the train pipe on the first car by the supplemental valves, in an emergency application, causes a sudden reduction which throws the next triple into quick action, this one the next, and so on throughout the train, the brakes applying with such rapidity that, with a fifty-car train, the fiftieth brake will start to apply inside of two and one-half seconds. PARTS IN THE FOLDING PLATE, A. Auxiliary Reservoir. — A reservoir, one of which is located under each vehicle, in which air is stored for the purpose of furnishing braking power for the vehicle upon which it is located. Brake Cylinder. — That part of the brake system in which the piston, actuated by compressed air when the brake is ap- 604 COMPRESSED AIR AND ITS APPLICATIONS. plied, is located. The piston, acting upon a system of levers, draws the brake shoes against the wheels, thus producing the retarding power which tends to stop the rotation of the wheels. Triple Valve. — A valve, one of which is located upon each vehicle equipped with an air brake. It derives its name from the three functions it automatically performs in response to variations of train pipe and auxiliary reservoir pressures; it automatically charges the auxiliary reservoir, applies, and releases the brake. Stop-Cock. — A valve by means of which the brake on any vehicle may be cut in or out. With each equipment, it is found in the pipe w^hich connects the main train pipe with the triple valve. Car Drain Cup. — A cast-iron cup in which is placed a piece of perforated brass ; it acts as a strainer to prohibit the passage of any foreign substance from the main train pipe into the triple valve. Angle Cock. — A valve, one of which is located at either end of every vehicle. The handle may be turned so that the valve will permit air to pass through into the train pipe beyond, or so as to stop the flow of air by the point at which it is located. Hose. — A flexible connection which, with the cast-iron coupling, furnishes a means of connecting the train pipe on one vehicle with that on the adjoining one. In case the train pulls apart the couplings separate, thus permitting of a discharge of air from the train pipe which causes the brakes to apply. Conductor's Valve. — A valve having a pipe connection to the main train pipe, and so located in baggage, mail, and pas- senger cars that it is easily accessible to the occupants ; by turn- ing the handle of the valve a sudden discharge of air is made from the train pipe, thus causing a rapid application of the brakes throughout the train. Engineer's Brake Valve. — A valve, located within con- venient reach of the engineer, by means of which he is enabled to control the amount of train-pipe pressure carried, the ap- COMPRESSED AIR IN RAILWAY SERVICE. 605 plication and release of the brakes, also the recharging of the brake system. Brake- Valve Reservoir. — Usually located beneath the cab foot-boards, it furnishes a considerable volume of air above the equalizing piston of the brake valve ; this volume permits the engineer to make a gradual reduction of pressure above the piston, in response to which it rises gradually, thus allowing train-pipe pressure to escape at the "train line exhaust," com- paratively slowly. A slow reduction causes a gradual application of the brakes, as in station stops ; a quick reduction causes a quick application of the brakes, such as is used in cases of im- minent danger. Pump Governor. — The part shown just to the left of the pump. It is designed to shut off the steam supply to the pump when a predetermined air pressure has been obtained. Air Pump. — It is shown at the extreme right of Plate A. The top or steam piston actuates the lower or air piston, which latter compresses air on one side, while on the other, air at atmospheric pressure is being drawn in. The air compressed lifts one of the discharge valves and passes on to the main reservoir, from which point it passes through the brake valve into the brake system at the discretion of the engineer. Main Reservoir. — The one usually placed upon the en- gine, in which a large supply of air is stored for the purpose of releasing the brakes and recharging the brake system when so desired. Air for the signal system is also taken from the main reservoir. Westinghouse Air-Signal Equipment. The compressed-air train air-signalling apparatus has be- come one of the indispensable conveniences in passenger rail- way service. It consists of a pipe extending from the main reservoir on the engine to a reducing valve (Fig. 430) which reduces the main reservoir pressure to 40 pounds, the amount used in the 6o6 COMPRESSED AIR AND ITS APPLICATIONS. signal system. From the reducing valve the air flows to a tee, one branch of which leads to the signal valve (Fig. 431), and the other to a separate pipe which passes back to the end of the train. On each car is placed a discharge valve to which a cord, running the full length of each car, is attached. The pressure in chambers A and B (Fig. 431) equalizes, be- ing connected by a slightly loose fit of stem 10 in bushing 9. In response to the reduction of signal-line pressure, made when the discharge valve on a car is opened, a reduction wave Fig. 430.- signal reducing valve. is carried to the signal valve, where it first manifests itself in chamber A. The greater pressure in chamber B raises the diaphragm 12 and stem 10, thus unseating the valve at the end of stem 10, and air escapes at X through a pipe leading to a small whistle, located conveniently close to the engineer, caus- ing it to blow. This same reduction wave causes the reducing valve to open, and the air from the main reservoir entering the signal line causes the pressure in chamber A (Fig. 431) to increase and COMPRESSED AIR IN RAILWAY SERVICE. 607 force the diaphragm down again, closing the valve at the end of stem 10. It is then only necessary to wait two or three seconds to allow the pressure to equalize throughout the signal system, when another signal may be given. AIR BRAKES FOR TROLLEY CARS. Compressed air is largely in use for air brakes on trolley and cable cars, the air being compressed by direct connection from the piston to a cam on the axle, by a reducing gear from 15 TO SIGNAL PIPE Fig. 431.- signal valve. the axle, or by an electric motor when available. This system has been placed on many of the trolley roads in the United States and in Europe by the Standard Air Brake Company of New York. In operating brake mechanism by compressed air obtained through the action of their air-compressor operated from the axle of the car, it is necessary to stop the compressor's action when the air has been compressed to a predetermined limit, in order that the compressor may continue to run with the axle but without absorbing power. This is accomplished as follows: as long as the air has not reached the set pressure to be carried, the com- 6o8 COMPRESSED AIR AND ITS APPLICATIONS. pressor forces air through the discharge valve direct to the reservoir, and will continue so to do until the required pressure is reached. The pressure will then open a regulator valve and admit air under a diaphragm, forcing upward the governing piston and lifting the suction valve from its seat. This allows the compressor piston to move freely, and pre- vents it from doing any work until, by application of the air to a brake-cylinder, the pressure is reduced. The reduction of pressure, acting upon the regulator, re- leases the air confined under the diaphragm, and allows the governing piston to fall, reseats the valve, and the compressor resumes furnishing pressure. In making a stop, only two or three pounds of registered air pressure is required. This the compressor furnishes in a very short travel of car. The reservoirs hold in reserve several times the amount of air required to stop the car, even without additional supply. -The air pressure is thus practically inex- haustible under the conditions of operation. When the direct or geared axle-driven compressor is used, enough compressed air is automatically maintained in the reser- voir to admit of frequent stops. The electric compressor does not depend upon the car axle ; it is entirely disconnected therefrom. The motor is operated by the trolley current only when necessary to maintain proper pressure in the storage reservoir. All the working parts of these compressors are enclosed. It is only necessary to lubri- cate regularly. The construction resembles that of the modern enclosed motor in that slush, water, and dirt are excluded. The electric compressor acts substantially similar to the other, in so far as relates to the regulating of reservoir press- ure. The automatic current controller, however, puts the elec- tric compressor in or out of service, according as the air supply in the reservoir increases or diminishes. The electric compressor may be placed anywhere on a car, under, inside, or outside. COMPRESSED AIR IN RAILWAY SERVICE. 609 THE LOCOMOTIVE BELL-RINGER. If you wish to hear locomotive bells rung by compressed air^ you must take a train on the Kansas City, St. Joseph 8c Council Bluffs Railway, on which line a number of pneumatic bell- ringers are in operation, giving admirable results. IIG. 402.— PNIiUMATIC BELL-RINGER. It is attached to the air-pump receiver on a locomotive, and by the automatic vibration of the air piston it operates the bell crank and rings the bell. Chapter XXVII. PNEUMATIC WORK. PNEUMATIC SHEEP-SHEARING. Many attempts to perfect a mechanical device which would lighten the work for the shearer, prevent the wool from being injured by second cuts, and guarantee the next fleece to be even in length, or "wool-topped," have in the past twenty years been made. But it was only when the " Australian Shear- er " made its appearance that the wool-growers and shear- ers gave the hand-shearing entirely up. In Fig. 433 is represented an English compressed-air sheep-shearing machine. A small piston vibrates and operates the cutters through a lever with a diagonal slot in which a pin in the piston-rod head slides. An arm on the piston rod operates the valves at the end of each stroke. The Australian sheep-shearing machine (Fig. 434) is exceed- ingly simple, direct-acting, and easy to handle. It is composed Fig. 433.— sheep-shearer. Fig. .— ALbl KALIA.X SllEKl'-SHEAKER. of eight pieces : The body of the shearer, the oscillating fork, the piston, the valve, the comb, the cutter, the piston covers, 6 14 COMPRESSED AIR AND ITS APPLICATIONS. and the tightening ratchet. The valve is entirely balanced. The motion of the machine, similar to that of a rock drill, is given by the piston, which is if-inch diameter, f-inch stroke. The fork is centred on a half-round bearing, the cup of which forms an oil receptacle, so that the bearing is all the time working in a bath of oil, reducing the friction. The pressure- nut, which regulates the pressure of the cutter on the comb, is inside of the body of the machine, so that it cannot interfere with or tear the fleece during work. The machine having no perceptible vibration, as can be proved by laying it down on the floor while running at full speed, the wrist of the operator is not subjected to any strain. The weight of the machine is 2 pounds 2 ounces, and this being counterbalanced, the shearer has neither strain nor weight to overcome. The motive power is air under a pressure of about 40 pounds to the square inch, which is conveyed to the machine through a rubber tube ^ inch in diameter. Each machine uses 15 cubic feet free air per minute. The absence of joints and complications permits the shearer to work in any position he desires. The machine makes 6,000 oscillations per minute, but does not run hot, as the exhausted compressed air passes through the hollow casing of the body and escapes over the cutter, keeping the fleece well before the points of the comb, enabling the shearer to watch the operation, and at the same time keeping the machine cool while in his hands. The inconvenience of the heat and the disadvantage of the friction which causes the heat and increases the wear and tear, involving cost of repairs and fear of delay at shearing time, are thus obviated. The simplicity of the construction dispenses with the necessity of skilled labor in setting up, adjusting, or running the machine. The use of this machine reduces the time of shearing from an average of 70 sheep by hand to about 100 per day of ten hours. At Barsham, in Australia, three men sheared 334 sheep with this machine in ten hours, the third day the}^ ever handled PNEUMATIC WORK, 615 machines. ■ Furthermore, the " Australian Shearer " saves about three-quarters of a pound of fleece wool per sheep, a profit of about 16 cents; and as the wool is worth i cent a pound more when cut in this way, as it is longer and more uniform in length, than by hand shearing, this would, with an average yield per sheep of about 8 pounds of wool, bring the total profit by the use of this method up to 24 cents per sheep. Another point in favor of this machine is that by its use the animals are never mutilated. They are made by Rochet & Company, Paris, France. COMPRESSED AIR IN A SAW-MILL. The power that operates a saw-mill, be it steam or water, is utilized for compressing air to operate the various saw-mill ap- pliances that both steam and water are unfitted for, from the trouble of condensing steam in interrupted use and the liability of water to freeze in cold weather. The log-flipper for roll- ing logs out of the log slide, shown in Fig. 435, and the nigger for rolling and turning logs on the saw-carriage (Fig. 436) are some of the new uses for compressed air. These de- vices, together with a jump saw for cutting logs to the proper length, and a saw-feed motor, all driven by compressed air, are in successful operation at the Engel Saw-Mill, Orono, Me. Fig. 435.— log flipper. COMPRESSED AIR IN BASKET-MAKING. Take the work of basket-making. Surely, no one ever heard of any of the old machines turning out 180 bushel-baskets per hour, or 1,800 baskets per day, but a compres.sed-air basket- making machine is now doing it at the Michigan Avenue fac- 6i6 COMPRESSED AIR AND ITS APPLICATIONS. tory, Traverse City, Mich. The staves of the baskets are fast- ened to the hoops by staples of wire taken from the coil, joined and driven by the machine. The staves radiate from a centre in a disc-like shape. To bend them into the lines of the bas- ket form, fo^.T processes or movements are made by the ma- chine, all of which are automatic and obtained by the medium of compressed air. The whole combination is very simple. The air is not cooled, and the machine runs ten hours every working day. THE AIR-BRUSH. Then there is the foun- t a i n air-brush, which some claim will soon be adopted by the leading artists for applying color on canvas. It is shaped like and is but little lar- ger than a lead pencil, is handled in the same man- ner, applies color in large quantities in a short time, and is yet adjustable for the finest line ever drawn on canvas by a gifted artist. Fig. 436.— pneumatic nigger. COMPRESSED AIR FOR BLOWING YACHT AND LAUNCH WHISTLES. To the water sportsman there is nothing more pleasing than a well-toned air-whistle for signalling. The push and draw whistle, at the hand of the wheelman, by intelligent manipu- lation can be made not only to give the ordinary signals for navigation, but can be operated telegraphically for other com- munications. PNEUMATIC WORK. 617 A small air tank under the forward deck may be charged by an air pump operated by the propelling engine, and will store air sufficient for operating the whistle when the boat is not Fig. 437.— push whistle. Fig, 438.— pull whistle. running. They are furnished by the Gleason-Peters Air-Pump Company, New York City. COMPRESSED AIR FOR BLOWING FOG SIGNALS. The United States Lighthouse Department has for some time devoted much attention to the improvement of its fog sig- nals, and to that end has recently adopted compressed air in place of steam for sounding fog signals. A very compact plant has been developed for this ser- vice, and one is now installed at Montauk Point, on the ex- treme eastern end of Long Island. The motive power is furnished by a ten-horse-power Hornsby-Akroyd oil engine, which drives an I ngersoll -Ser- geant Class E air compressor. The oil engine occupies a floor space of 9 feet 2 inches by 5 feet. The air compressor has a base measuring 6 feet by 2 feet i inch, and is capable of furnishing Fig. 439.— air tank and whistle. 6i8 COMPRESSED AIR AND ITS APPLICATIONS. 107 cubic feet of free air per minute at i$o revolutions. The air is compressed and delivered to a receiver at 50 pounds press- ure. It is then carried to another receiver about 200 feet dis- tant. Midway on the pipe line a reducing valve regulates the pressure and admits it to the second receiver at 30 pounds pressure. This receiver holds the immediate supply of air to operate the trumpet. Exhausting through the siren at this lower pressure enables the receiver to maintain the supply after a fog rises for a time sufficient to get the engine and compressor in operation. There are two trumpets attached to the re- ceiver, which are used together or alternately, as desired. A first-class siren is supposed to consume 12 cubic feet of free air per second. The siren is sounded automatically, and blows at intervals of 30 to 50 seconds. As a musical instrument it can be best described by calling it a big clarionet. The Daboll trumpet is another fog signal similar in general design, but having a smaller range of audibility, and requiring less power. The plant used consists of a four horse-power engine and a vertical belt-driven compressor furnishing 17 to 20 cubic feet of free air per minute. It delivers air at a pressure of from ^M^ 5 to 10 pounds to a receiver which supplies the trumpet. Fig. 440.— siren. . . " _ The importance of conveying sound or a signal to a greater distance than heretofore in a fog or in thick weather at night, has long been felt, and at last the want has been met in the production of the " Brown " fog-horn or siren, which is illustrated in Fig. 440. It consists of a chamber con- taining a peculiar mechanism for producing a large volume of PNEUMATIC WORK. 619 sound in the vibration of the air passing the mechanism, and which is still further strengthened by the immense trumpet that surmounts the chamber. It seems to fulfil all the conditions required on shipboard, at lighthouses, and on lightships. It has been heard a distance of 31 miles on the open ocean. It re- quires about 80 pounds pressure for its best work. When steam is used, a drip pipe is inserted in the chamber to drain off any water that may be condensed in the apparatus by leakage of steam through the valve. On the lightship off Sandy Hook, New York harbor, the air is compressed by a kerosene engine and stored in receivers for ready use in the siren. COMPRESSED AIR FOR RAISING SUNKEN VESSELS. The use of air pumped beneath the sealed decks of sunken vessels for raising them has been in successful practice for r ro^w trj^ ti i) u. This helmet has the latest improvements in the addition of the top glass that the diver may look upward without throwing the body back. A telephone attached to the helmet is a late and important addition to the facilities for operating in sub- 624 COMPRESSED AIR AND ITS APPLICATIONS. marine work. A transmitter and receiver are fixed on the inside of the helmet and connected by insulated wires with their coun- terpart in the hands of the attendant, by which orders and in- formation may be quickly passed, which has been a most tedi- ous process under the old jerk-cord system. The amount of free air required by a diver varies somewhat under the varying pressure in which he is operating and of habit in respiration. And as a man in normal condition makes about 1 6 respirations per minute with an average of 40 cubic inches at each respiration, it will require nearly half a cubic foot of free air per minute for respiration alone, and for exhausting the vapors from the body as much more, or, say, a cubic foot per minute. In Fig. 446 is illustrated a submarine air-pump, double-acting, single cylin- der, of capacity for one diver at ordinary depths, and to 100 feet water pressure. It is furnished with a water cistern for cooling the compressed air, and a pressure gauge. The above submarine apparatus is manufactured by A. J. Morse & Son, Boston, Mass. Their catalogue contains inter- esting details in regard to management in the use of submarine armor, habits and living of divers, and their health. Fig. 445.— the helmet. COMl^RESSED AIR FOR DREDGING CHANNELS. Dredging experiments have been made, especially in Eng- land, Holland, and the United States, with apparatus designed for digging up alluvium, dissolving in water the materials of PNEUMATIC WORK. 625 which it consists, and giving these up to natural currents when the latter have their greatest strength. Such experiments, however, have not given satisfactory results, since the materials thus dredged were lifted but to a small distance from the bot- tom from which they had been extracted, and thus almost im- mediately settled back again in the same place. Although this Fig. 446.— single-cylindkk double-acting air pump. i mode of dredging had therefore to be given up, it has been suc- cessfully taken up by Mr. Meinesz, who employs compressed air for forcing to the surface the material that has been de- tached by means of a kind of harrow, in order to put it thus in contact with as great a num.ber of molecules of water as possi- ble and to give it a velocity in a direction opposite that of grav-- 40 626 COMPRESSED AIR AND ITS APPLICATIONS. ity. Once raised to the surface of the water, the sands are carried off by the current to distances which vary according to the swiftness of the current and to the depth from which they have been dredged. The whole question, then, resolves itself into a study of the direction and force of the current, so that the deposits shall be borne away as far as possible from the channel that it is desired to excavate. A late innovation upon the old system of operating the clam-shell bucket by chains, has been made by substituting a cylinder and piston moved by compressed air for opening and closing the bucket; the action being wholly independent of the hoisting chains and of the position of the bucket. The hose for operating the piston is wound on a counterbalanced reel and is carried freely by the movement of the bucket. The advantages claimed are a wider scope to the action of the bucket and the utilization of the full weight of the bucket and air cylinder to produce a full-depth scoop of the bucket^ which in the old way was lessened by the pull of the bucket- closing chain. Chapter XXVIII. PNEUMATIC WORK. {Continued.) THE COMPRESSED-AIR BLAST. An interesting application of the use of compressed air is that of the Fallbrook Railway Shops in furnishing a blast for the boiler-makers' forges. The driving rig was removed from an ordinary portable forge (Fig. 447), and the nozzle /> was screwed in the shell so that the air current would impinge on the vanes of the fan A. The amount of throttle opening re- quired is very small to drive the fan at a high rate of speed, so that it is remarkably eco- nomical of air. The blast fur- nished is almost an ideal one for this purpose, and one capable of the closest regulation. By the device illustrated in Fig. 447 the compressed air sup- plies a blast of many times its own volume, and with all the pressure required. The compressed-air injector is illustrated in Fig. 448. The fact is well known that the principle of action of the steam in- jector and ejector may be applied to air for forcing a larger volume at a less pressure into a receiver for any use, and espe- cially for ventilation. Experiments have shown that one volume of air when passed through a nozzle as at C (Fig. 448), when the apparatus is arranged as an injector, at a pressure of 5 pounds per square inch, will induce 30 volumes of free air as measured by a meter. Air under pressure will discharge through a nozzle of Fig. 447. induced air blast. 630 COMPRESSED AIR AND ITS APPLICATIONS. best form at a velocity of about 650 feet per second ; it is easy to understand that free air will be induced and discharged with it into a secondary receiver. Such an arrangement is shown in the cut (Fig. 448), in which B is the receiver, D the induced current nozzle, A C the compressed-air nozzle, E the air cham- her, and i^a light check and free-air inlet. This air injector has been tried with success, though the experiments have not gone far enough to determine to what extent it will effect a saving in the production of pneumatic Fig. -THE COMPRESSED-AIR INJECTOR. power. It has been found that with a pressure of 80 pounds in the first receiver, the injector will work discharging and induc- ing free air into a second receiver in which is maintained a pressure of 60 pounds. THE SAND BLAST. The energy contained in a single flying grain of sand is small, even when travelling at a very considerable velocity, but it is the exceedingly small area upon which this is ex- pended that makes any cutting by it possible. As an illustra- tion of the above points, take, for instance, the case of a sand hlast using sand of an average of -^^ inch in diameter and pro- pelled by air of 50 pounds to the square inch, cutting granite. vSuch a blast, under these circumstances, will cut granite rap- idly. Why? Determining the above factors, first, such sand PNEUMATIC WORK. 63 I grains will weigh on an average about 0.005 grain and will be moving at the point of impact with the stone about 400 feet per second, and will therefore contain about 0.00176 foot-pound energy. Now, this is certainly a very small amount, but next take the area upon which it is expended. The area of first impact can only be estimated from the fol- lowing considerations: If a piece of smooth, hard substance is scratched with the edge of crystal, as, for instance, in ruling diffraction gratings and that class of work, lines are readily ruled at the rate of .00002 to the inch, and when examined under the microscope the lines are seen to be narrow in com- parison to the space separating them, being themselves proba- bly not more than ^-oiiro" i^^^ broad, and it is upon a rectangle of the length of side equal to the breadth of one of these lines that the first impact occurs. This is .000000004 square inch. And the above-determined 0.00176 foot pound of energy dis- tributed upon this area is at the rate of 440,000 foot pounds per square inch. Now, the strongest granite can stand only a quiet crushing strain of some 1,200 tons per square foot, or at the rate of some 16,600 pounds to the square inch. The con- test between the stress developed at the point of impact and the resistance of this object struck is in this case decided over- whelmingly in favor of the stress developed. The result is that the granite under the point of the first impact is crushed and crumbled to dust, letting the grain of sand progress until in its advance it has expended its energy and increased the area of con- tact, when the pressure there falls below the crushing strength of the granite, and then the action of that grain is over and it rebounds from the stone. The striking edge or point of the grain of sand is also crushed, and contributes to increasing the area of contact between it and the granite. The effect of the above sand blast, when striking a piece of wrought iron in place of the granite, will be that the iron, instead of being pulverized like the granite, is only indented. The result is that no metal is removed, but a small indentation produced. Other grains 632 COMPRESSED AIR AND ITS APPLICATIONS. striking in the immediate vicinity of this indentation simply shove the metal back into it again and obliterate the effect of the first grain. Thus no effect is produced, but the^surface is simply roughened by the indentations of the sand grains. This is the normal effect of the blast upon all metals. If they are exposed for a long time to the action of the sand, as in a sand- blast machine, metals wear away, because the surface metal is exhausted by the constant bending so that it at last breaks. If the blast is directed upon a piece of soft rubber the same action as in the case of the metal takes place, but in this case the elas- ticity of the rubber is such as to enable it to resume its original shape after the force of the impact has been expended in de- forming it, and there is no residual effect whatever upon the rubber, the grain of sand rebounding with almost its original velocity. These three actions and the combinations of them explain all the different effects of the sand blast, in ciltting and refusing to cut various substances. In surface obscuring or ornamenting, such as in glass work^ for which the sand blast has been more used than for all other purposes combined, the problem is entirely different. The effect wanted is to break the continuity of the surface struck, and this once obtained any further force in the blow of the sand is wasted, and an exceedingly great number of light blows is what is desired. Therefore a very fine sand is used and a large quantity thrown in proportion to the propelling jet, which gives a moderate velocity. So important is the adaptation of the size of sand to the work that if two exactly similar machines are taken, one using fine and the other coarse sand, and both using the same pressure of air to drive the sand and the same size jet, the machine using fine sand will obscure three times the work that the machine using coarse sand will do. But in cutting or perforating glass or stone the machine using coarse sand will do three times the work of the machine using fine sand. In one case the blows are too few to break up much sur- face, and in the other case they are too light to do much cut- PNEUMATIC WORK. 633 ting. Thus, by use of sand unsuited to the work, the efficiency of a good machine can be reduced over 60 per cent. THE SAND BLAST AND ITS WORK. The economy of the sand blast to lighten the labor of clean- ing castings in the foundry is a most important use of air apart from the melting blast. With it, the air hoist, the moulding machine, and the air lift, and we may add the air rammer, have brought the work of the foundry to a high degree of perfection and economy in their labor-saving aspects. On an average it Fig. 449.— ward & nash apparatus. HOW takes but one-third of the time to clean a casting or the day's run, as was formerly the case by hand. Neither files nor brushes can get around recesses, fins, and risers as the blast does, and when so cleaned the air-chipping hammer has a clean path for work. In Fig. 449 is illustrated the Ward & Nash sand-blast ap- paratus at work. The sand is fed to the air pipe as shown in Fig. 450, and carried through a short rubber hose and ejected through a nozzle at great velocity, estimated at from 350 to 500 feet per second. At this great velocity the sand has an intense cutting power. For small castings suitable for the tumbling barrel, the sand blast facilitates and preserves the sharp corners of castings to a 634 COMPRESSED AIR AND ITS APPLICATIONS. marvellous extent. The barrel used for this work is open at both ends and revolves on rollers ; the sand blast enters at one or both ends of the barrel, while it slowly rolls the castings over. In the detail of the sand tank (Fig. 450) the compressed air enters the lower compartment at B, and issuing through the cross pipe D receives its charge of sand graduated by the slide valve F, which is regulated by the lever E. C C v^ the conical partition that holds the sand in the upper chamber. A is the inlet valve held in place by a spring. The upper section is the hopper into which the sand is dumped, when by pushing down the spring with the valve F closed the sand drops into the feed chamber. For the foundry sand blast an air pressure of 25 pounds per square inch seems to meet the requirement; but where hoists, hamrner-chipping tools, and rammers are used that require higher pressure, the sand-blast pressure can be readily throttled to the requirement of its best work. For the different uses of the sand blast the abrasive substances may be clean silicious sand as builders' sand, sea-beach sand, emery from fine to coarse, chilled iron sand, and steel shot; sand from its plenteousness and general suitability is mostly employed. The heavier material, as emery and chilled iron, require higher air pressure to give the best cutting velocity. The action of the sand blast is not cutting, not grinding, not abrading in any of the usual meaning of these terms. It is a true pulverization by the successive impact of the grains of flying sand. The sand acts much in the same manner, but on an infinitely reduced scale, as artillery projectiles in breaching a masonry wall, each independently of all the rest. In this action it differs from anything that has preceded it, and it still Fig. 450.— sand-blast tank. PNEUMATIC WORK. 635 stands alone. It is this difference between its action and all other processes that has caused the general misunderstanding- about it above referred to. x\s all know, the process consists simply in driving a stream of rapidly moving sand against the object to be operated upon. How the sand is given velocity, or how the work is presented to the blast, are matters of indiffer- ence when examining the theory of the process. As the total action of the blast is but the summation of the action of the individual grains, the action of the individual grain is to be considered. If the single grain of the flying sand has no effect when it strikes the work, then no other grains will have any, and the sand blast will be without effect, no matter how long continued. If, how^ever, the single grain of sand has any effect upon the object struck, then the blast will wear it away, often at an extraordinary speed, as the number of grains propelled against it is very large, often as many as 5,000,000 per minute. Grains of sand have numerous angles, and the action of these grains — as also that of the other abrasives mentioned — upon the surfaces of glass, stone, or metal, is due to the cir- cumstance that every individual grain in the incessant infinite number in the stream urged violently forward has all its energy instantly arrested, transferred, and concentrated upon its point of impact, where it produces a minute pit or depression; and, as every grain in the shower acts alike, the abrasion resulting from the whole is perfectly uniform in depth and texture or roughness. The action, moreover, is extremely rapid; a momentary ap- plication depolishes glass over any space that can be covered by one stroke of the sand sho\yer, instantly changing the previ- ously bright surface to obscured or that known as ground glass. A little longer exposure cuts more deeply, and, with further time, apertures are readily pierced through sheet and plate glass. Stone, marble, slate, and granite are just as amenable to its action. Iron, steel, and other metals have their surfaces easily 6^6 COMPRESSED AIR AND ITS APPLICATIONS. reduced, and smoothly or coarsely granulated, according to the force and abrasive power used ; but all these materials, being less brittle than glass, take a rather longer time. Speaking generally, it appears that the harder or more dense the material acted upon, and the higher the velocity given to the sand, the more rapid the cutting action; and the finer the abrasion, and the lower the pressure of the air, the finer the granulation produced. It is also remarkable, that it is by no means necessary that the abra- sive be harder than the material to which it is applied ; thus, hard- ened steel and corundum are readily pierced with sand. This granulating, scaling, in- cising, and piercing, however, is but one-half of the process, for, if the work be partly covered and protected by some slightly yield- ing but tough substance, adhesive or in the form of a metal template lying closely upon it, this interposed substance in- stantly diffuses the shock of the particles and neutralizes their abrasive power. The action of the sand blast is thus confined to the unprotected portions of the surface, and these overlays and templates are used on glass, stone, slate, pottery, and metal for surface ornamentation, for deeper intaglio and perforations. An early exhaust-air sand-blast machine is illustrated in Fig. 451. It had a closed iron drum D, about 20 inches diam- eter, with an open central pipe B, and below the latter a verti- cally adjustable plate P. The head of the drum had an aper- ture about 4 inches in diameter, closed by the work, overlay downward, lying upon it, the exhaust being at E. The sand from a closed box falls down the pipe A to the bottom of the drum, on to the plate P ; thence impelled or sucked up the blast Fig. -EXHAUST SAND BLAST. PNEUMATIC WORK, ^17 pipe B by the external air rushing in above the plate P, it strikes the work, which is moved about by the operator, who looks through the glass to watch the progress of its frosting. Most of the sand falls back to the bottom of the drum; some, with the dust pulverized from the glass, is carried along the exhaust to a sand-catch box. The air pressure need not exceed one pound to the square inch, the frosting is almost instantaneous, and the hand may be held in the blast without inconvenience. Several machines are connected to one exhaust running round the workshop; they are used for small work, but are applicable to sheets as large as can be conveniently moved about by two men. A small vacuum or exhaust sand blast is shown in Fig. 452. It has a bellows formed of a heavy plunger A connected to the sides of the drum by an india-rubber apron or diaphragm and by a cord to a lever, by which it is operated like a suction bellows, the valve E acting as the discharge valve. The base of the blast pipe, of i^ inches bore, is surrounded by a cup, 5, pierced with holes below, and beneath there is a vertically adjustable plate or disc. The sand placed in 5 falls on the plate, and is carried up by the inrush of air between that and the lower end of the blast pipe to strike the work; it then falls and collects in the base of the drum. The plunger is raised for every impression, the lever being worked by an assistant, sometimes by standing his weight upon it ; in smaller machines, it is placed close to the blast, and worked by the left hand, and the objects to be frosted are changed by the right. A form of exhaust-air sand-blast machine is shown in Fig. 453, in which the drum has a large exhaust chamber, li, open FlO. 452.— EXHAUST SAND HLAST. 638 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 453.— vacuum sand blast. below and worked from above; D also carries the sand, which falls through a pipe, regulated by a valve, into the open end of the tube, T, \\ inches diameter, which, bent upward, terminates within the open bell mouth of the lower end of the blast pipe B, 2 inches diameter, outside the drum. The upper end of B is contained within a box, called the working chamber, provided with an aperture above, upon which the glass is placed. The sand carried up T, by the current induced by the exhaust, as it issues is caught by the stronger current of external air entering all around the open bell mouth of B, and thus accelerated travels upward and strikes the work. The exhaust then carries the spent air and sand from the working chamber, W, to the annular space D', here both circulate spirally around, and to the bottom of E, the heavier particles of sand strik- ing the sides of D by centrifugal force, and falling to the bottom, the lighter particles and the dust pulver- ized from the glass, travelling with the air up within E, and along the exhaust pipe E. Virtually free from the escape of sand, the ma- chine almost entirely sifts the dust from the sand, which latter is used again and again. Large sheets of glazing glass, covered with their overlay designs, are thus frosted to the form of the pattern. In Fig. 454 are represented two forms of pressure air sand- ^^v^ Fig. 454.— pressure sand blast. PNEUMATIC WORK. 639 blast nozzles. These nozzles have been made as round and flat blast pipes, which postpone the mingling of the air with the sand until both have issued from the nozzle. The straight pipe in the upper portion of Fig. 454 represents the pipe through which the sand arrives by gravity or otherwise ; this is wSur- rounded by the enlarged hollow head of the air pipe, A, the one adjustable lengthwise within the other to determine the extent of the annular space between their open tapering ends; the air rushing up A issues through this space, and, converging, catches up and carries the sand for- ward, the two only mingling at the point shown by the vertical dotted line, well beyond the end of the nozzle. The lower figure represents this principle with a sand box and valve attached which can be operated by the thumb as the hand grasps the handle. A form of sand-blast cylinder which allows of recharging without interrupting the operation of the sand blast is illustrated in Fig. 455. The external cylinder, D, is divided into three compartments, two air-tight and the topmost a hopper open above. The sand, shovelled through a sieve in this last, falls through valves into compartment 2, thence through similar valves into the open-mouthed sand box, S, fixed in compartment 3, and from this through a funnel-mouthed pipe into the open end of the delivery pipe, //. The compressed air enters at A, fills compartment 3, inclusive of the space above the sand in the box 5, and dries the sand as it falls from the latter along /> to the blast pipe, a piece of plain chilled iron or steel tube from Fig 455. AIR-LOCK SAND-BLAST TANK. 640 COMPRESSED AIR AND ITS APPLICATIONS. tg" ^^ |-inch bore, which is held in the hand at the further end of a length of flexible hose attached to the end of B. The sand in 5 being in equilibrium as regards pressure of air, falls freely by gravity; its volume is regulated by a screw sliding valve, the head of which is outside the drum. Compartment 2 is also filled with compressed air from a branch of the pipe A, but this is allowed to escape by the relief valve in order to open the valve in the hopper every time fresh sand is added, so that the issue of the sand blast is continuous and uninterrupted. The recent improvements and inventions of Mr. Matthewson, man- ager of the Tilghman Sand Blast Company, Sheffield, England, have given a new impetus to the use of the sand blast for a great variety of purposes. In these machines the best points have been retained, and there has been secured also the full efficiency of the blast, due to the pressure at which it is used, unreduced by the admixture of any dead air carrying the sand with it, at just the place where the maximum velocity is de- sired. This machine uses air at all pressures, but those about ten pounds to the square inch are found to be the most satisfac- tory. By immersing the whole sand supply in an atmosphere of air at the above pressure, contained in a tight reservoir, the advantages of a pure gravity feed are obtained, uncomplicated by any questions of difference in pressure inside of the jet tubes and without. Then, by the use of a flexible tube of considera- ble diameter, the sand and air, in a mixed current, are carried to a point where they are to be used. Here the flexible tube is connected with a hard chilled iron cone, terminating in a tube of small diameter. In traversing this latter portion of its course the mixed current of sand and air increases its velocity inversely as the square of the diameter of the tube, and is finally discharged from the end of the blast nozzle at the full velocity due to the pressure behind it. An air-lock arrange- ment for transferring new supplies of sand into the sand re- servoir, while still under pressure, and valves for operating and graduating the air and sand supply, with a suitable com- PNEUMATIC WORK. 64 1 pressor for furnishing the supply of compressed air, complete the arrangement. In metal it is used for the removal of the hard scale, so de- structive to cutting tools, from castings and forgings. Among the applications are the removal of the scale from sheet iron and steel prior to enamelling, galvanizing, nickelling, tinning, etc. : the cleaning of tubes and brazed joints, largely used in bicycle work ; sharpening the teeth of files ; for granulating or frosting electroplate, gilding metal, gold- and silversmiths' work, and jewelry ; the reduction to clean metal surfaces of larger works, ranging from steel forgings of safes to armor plates; on stone, slate, and granite, for incised carvings and inscriptions in intaglio or relief; for cleaning off the grime from stone, granite, and brick buildings, and, in contrast to this last, for the most delicate drawing for lithography. Among other purposes it is employed for removing fur and deposits in tubes and tanks ; for cleaning off accumulations of paint and dirt within iron ships ; for roughening the surfaces of metal rollers ; for decorating coat and other buttons ; for granulating glass to give it a key for ornamental painting by hand ; for piercing the apertures in glass ventilators ; for mark- ing cakes of glue and cement; for marking pottery and in the manufacture of ornamental tiles; for smooth-facing bricks to receive white glass or enamel ; for refacing grindstones, emery, and corundum wheels ; for granulating celluloid films for pho- tography, and on wood to bring out the grain in relief, and latterly for blocks for printing. For stone, marble, slate, and granite, the abrasives are sand, emery, and chilled iron sand, delivered at from lo to 15 pounds pressure, usually from the compressed-air apparatus already described. The overlays are similar to those for glass; if for original designs, they are cut of thick porous paper saturated with the glue and dextrine, by which also they attach to the plain or polished stone ; for work often repeated they are frequently iron stencil plates. The quick, yet gentle action of the process 41 642 COMPRESSED AIR AND ITS APPLICATIONS. annuls all risk of "plucking" or splaying the stone; but in some materials and marbles and in granite, which may be con- sidered conglomerates, the harder are rather less cut away than the softer constituents; the sparkling granulation then pro- duced is itself decorative, but, if required, it may subsequently be smoothed and polished. Granulating designs with overlays and frosting on moderate- sized works in metal are generally conducted within a closed drum or box glazed on one or more sides to watch progress, and with holes in the sides of the box with elastic sleeves for the hands to hold the work in the vertical sand blast. A beautiful translucent variety, known as chip or crystalline glazing glass, covered with gray filaments and fern and feath- ery markings on an ice-like ground — is also remarkable for the peculiarities of its manufacture. The surface, first uniformly frosted with the sand blast, is then covered with a coat of strong glue, and when this has set, the sheets are placed in horizontal racks in a room heated to 160°. In the course of ten or twelve hours, the hardening glue audibly cracks and springs off in patches, bringing away thin flakes of the glass with it. The fern-like markings are irregular portions of the original sand-blasted surface which remain on these flat conchoidal fractures. This simple process was discovered by an accident, and put to use by Mr. Corsan in England. Beyond the curious fact that glue, under such conditions, will tear flakes from glass, the explanation appears to be that the hardening glue gradu- ally blisters, and these blisters, as they detach, tear off more of the glass by their margins than toward their central portions, which latter leave the fern-like markings. By the employment of the ordinary overlays prior to frosting and gluing, the crys- talline effect is sharply localized and confined to any portion of a design. Lamp globes and spherical objects are plain or pattern- frosted all over their superficies in an ingenious manner. The PNEUMATIC WORK. 643 drum of the machine — about as high as its diameter — has a hinged cover, and moves round on a central vertical pivot. Diametrically within the drum is a spindle, or rather the two ends of a spindle, its central portion removed and replaced by corresponding rods, with spring means of holding, which carry the glass globes. The globe when in its place is exactly in the centre of the drum, and the tube of the sand blast, presented horizontally, points to the centre of the globe. During the frosting the spindle is continuously turned, and the drum itself moved round on its pivot through about a half- circle, both automatically; the cen- tral line of the spreading sand showxr — its most active part — thus always points to the axis of the globe, which secures absolute uni- formity in the texture of the frost- ing. Dry sand and air, at about one pound pressure, are used for ordi- nary work, and very fine sand, \vith steam at about 20 pounds pressure, for the best class of this work. The globes are replaced with expedition, and from 60 to 100 may be completed in an hour. In ordinary lithography the design is drawn on the pure, smooth, polished stone in a greasy chalk or ink, and, although almost inappreciably, really stands just in relief; when printed from, the stone is kept constantly wet with water, which repels the ink — applied with a roller — from all parts of its surface, ex- cept the greasy lines of the drawing; upon these the water can- not stay, and they alone receive the ink and print. In sand-blast lithography this is partly reversed. The whole surface of the stone is first impregnated with grease, so that, if then inked, it would print a uniform black; and this surface is then eaten away to a trifling depth with the sand Fig. -DRUM SAND BLAST. 644 COMPRESSED AIR AND ITS APPLICATIONS. blast, to entirely remove the grease from all portions that are not to print, that is, which are to give white; to granulate, or more or less destroy it upon those to give different tones of shading; and to leave it intact upon those that are to print black. All that remains of the original greased surface, there- fore, alone prints; the stones being wetted, as usual, prior to inking for every impression. Sand-blast engraving has been tried for steel-plate printing, and, although still in the experimental stage, it gives good promise of a future. The granulation from the fine emery powder gives the character of a mezzotint, but unlike an ordi- nary plate, upon which the rocking is generally uniform, so that it would print a solid block, and is then reduced in tones by scraping and bur- nishing to produce the draw- ing, the granulation of the sand blast may be localized Fig. 457.— the file sand blast. and arrested on any portion at any depth of tint; thus reducing the subsequent scraping to a minimum. In printing, the plates are treated just in the or- dinary manner; the whole surface is inked, wiped clean of the ink, and finally polished with whiting on the palm of the hand. Worn-down files are resharpened in the sand blast by being slowly drawn several times from tang to point between two converging streams of fine sand — sand worn so fine in grinding plate glass as to have become valueless for that purpose, and a waste product, is preferred — projected by compressed air at about 60 pounds pressure, which pass on from the file into a receptacle for reuse. The effect is rapid, and on both sides of a flat or on all four sides of a square file simultaneously, a fourteen-inch rough or bastard file being resharpened in two or three minutes ; on second cut and smooth files the blast acts still more quickly, blasting away the curves until they again meet the upright sides of the teeth, and at but little less angle than before. PNEUMATIC WORK. 645 The file throughout the process is drawn across a piece of gun metal fixed between the sand blasts, and the equal hang of the teeth to this " feeling piece " tells the operator the resharpen- ing is uniform from end to end. The thorough work of the sand blast has been recently dem- onstrated in the cleaning of old paint and dirt from structural steel work for preparing it for repainting, the structure being the viaduct at One Hundred and Fifty-fifth Street, New York Fig. 4=;8.-SHARrF..\ING FILES. City, which had been painted many times to prevent injury to the steel trestle-work by the smoke and gases of the Elevated Railway locomotives. Rusting had taken place under the many coatings of paint, and blistering and peeling had given the work an unsightly appearance with indication of damage to the structure. For this work compressed air was conveyed about 300 feet from a compressor to a receiver, and to the sand-mixing apparatus on a temporary flooring in the trusses of the viaduct. 646 COMPRESSED AIR AND ITS APPLICATIONS. A hose connects the sand-mixer and nozzle, which was held close to the surface to be cleaned. A section of the trusses was made perfectly clean in the early part of the day, and at once painted by the air-blast process, thus giving the paint a perfect contact with the metal and by this means obviating the formation of rust from loose scale. For cleaning the walls and trimmings of buildings the sand blast has proved a perfect success. For removing the smoke and fire stains on the walls of buildings that have been burned and are found safe for rebuilding, the sand blast has been a saving clause in the expense of rebuilding, as was tested in cleaning the walls of Pardee Hall, Lafayette College, at Easton, Pa. The stone facing and trimmings of the New York Central & Hudson River Railway station in New York City have under- gone a most satisfactory renewal by the sand-blast process. The air blast finds one of its useful effects in sanding paint on car roofs and buildings wherever sanded paint is needed for special protection. The sand thus thrown with great force im- beds itself in the paint, and the air blast without the sand blows off the excess. The air blast is also used for feeding coal dust and fine culm to boiler and other furnaces, and in the petroleum burner with its steam combination it contributes a most important condition in the combustion of liquid fuel. Fig. 459 illustrates a petroleum burner, for a furnace, for a boiler, or other requirements. A, entrance of oil to central nozzle, which is regulated by a needle valve with screw spindle and wheel, C ; B, entrance of compressed air to the annular nozzle, the force of which draws the oil and atomizes it for quick combustion. The air blast is also used for elevating, drying, and aerating grain, for elevating coal culm, and discharging ashes. Compressed air is also used for discharging the oil from tank cars to a higher level by sealing the manhole and forcing air above the oil. PNEUMATIC WORK. 647 The discharge of sand, soft material, and water from the foundation caissons of bridge piers by the direct action of com- pressed air has become a most important adjunct in caisson sinking, and was used in sinking the caissons of the Brooklyn and New York bridges to great advantage. A pipe, usually about four inches, is inserted in the roof of the caisson, extending up through the loading masonry and overboard to a scow. The lower end is extended down to a sump, with a quick-opening gate. The sump is used for a drain basin, into which sand, clay, and mud are thrown and ejected with great velocity by the air pressure in the caisson; the air lock being used for the passage of the men, tools, and material required for the sub-masonry. Fig. 459.— petroleum burner. THE AIR BLAST IN PAINTING. The air blast for painting is comparatively a late innovation in the old and staid art of wielding the paint-brush by hand; but the times are progressive, and the use of compressed air in the arts keeps pace with its extending use in mechanics. Like all other progressive movements leading to new ways and means, this is also a labor-saving operation and is becoming an important and economical helper in the work of painting. For structural work, bridges, and the painting of railway cars, it is gaining a fast foothold for good and economical service. It is not only used for oil painting, but has proved a most efficient method of w^hitewashing and kalsomining walls and fences. Further, the finer points of the artist's conceptions have taken the air blast in hand for pictorial illustration. The atomizing of colored fluids in a spray from sharp lines to faint shadows is the outcome of the air-blast process, which has been applied to the production of picture work. 648 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 460.— hand air paixt POT. The simple hand compressed-air paint-pot is shown in Fig. 460. The thumb key is for regulating the air blast, and the valve wheel at the left side regulates the flow of the paint. The paint pipe starts from the bottom of the can and joins the air pipe and spray nozzle as shown in the cut.' Fig. 461 represents a paint-spray nozzle as usually constructed. The inner or air nozzle, usually ^-inch opening, is made on the best lines for high air veloc- ity and is fixed central to the larger open- ing in the inverted conical nosepiece, which is flattened to a thin opening, -^^ inch, to project the paint spray in a thin sheet. The paint is drawn in at the side inlet of the tee piece, and both air pressure and paint supply are regulated by valves, both pipes being under the same pressure from the paint tank of from 50 to 80 pounds per square inch. In Fig. 462 is detailed the Mason painting machine, which consists of a steel paint tank strong enough for a working press- ure of 100 pounds per square inch; a small hand air pump mounted upon the top of the tank, with suction and pressure pipes connected to the top of the tank in which are the three-way cocks A and B. To the tank connection at F is a pressure gauge and the air pipe and cock at C. E is the paint discharge pipe. The tank is charged from the mix- ing barrel by the siphon and cock D. The operation, then, is as follows: to charge the tank, the cock D is closed, the three-way cock A is turned to communi- cate the -suction of the pump with the tank. The three-way cock B is turned to discharge the air at its side outlet with clos- ure on the tank, the cock 6^ being closed. The pump is then operated to exhaust the air from the tank, producing a degree Fig. 46T. -paint spray nozzle. PNEUMATIC WORK. 649 of vacuum measured by the gauge, which is both a vacuum and pressure gauge. The cock D is then opened, and the paint mixture is drawn into the tank in the desired quantity, or for continuous work about two-thirds full. Cock D is then closed: cock A is turned to shut off the tank connection and to draw air from the side inlet ; cock B turned to connect with tank and shut oft' side exit. The pump can then be operated to charge the tank with the desired air press- ure. For operating the spray, the paint hose is connected to the cock E at the bottom of the tank and the air pipe to the cock C at the top of the tank with the valves on the spray nozzle closed. The cocks C and E are then opened, which gives a balanced pressure in both pipes. When ready, open the air valve on the spray nozzle, and then the paint valve to meet the requirement of the spray. The ejector power in the nozzle draws the paint by over- coming the static pressure. By varying the opening of the valves of the spray nozzle any den- sity of the spray may be had from a thin cloud to a solid paint stream. The air pump must be kept in operation to keep up the press- ure according to the relative proportion of air and paint ejected. The nozzle should be moved slowly broadside over the work ; a jerky motion scatters the paint. The same machine works equally well with whitewash or kalsomine. In Fig. 463 we illustrate the Mason painting machine as operated by an electric motor belted and geared to a triplex air pump. By this arrangement the motor and pump can be placed in a convenient location for electrical connection and c5lDE ELxVaTIOJ^. Fig. 462.— mason painting machine. 650 COMPRESSED AIR AND ITS APPLICATIONS. PNEUMATIC WORK. 65 I the hose extended to the tank, which should be in proximity to the work. In Fig. 464 we illustrate the magnite spray painting ma- chine made by J. A. and W. Bird & Co.. Boston, Mass. It is Fig. 465.— pneumatic paint machine. Used as a hand painting-machine for car and structural iron painting. A re.cord of four- teen minutes has been made with one of these machines in painting an ordinary box car. They are made by the Chicago Pneumatic Tool Companj-. a portable machine, having all its parts mounted on a platform with casters. A two-cylinder air pump with single-acting trunk pistons operated by a hand lever, and with an air receiver and pressure gauge, constitute it a very simple and complete apparatus for spray painting with oil paints, kalsomine, and Fig, 466— car-deck PAiNTisr; 652 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 467.— car-side painting. Other water paints, and for spraying antiseptics in hospitals, cellars, and on brewery walls. In fact, there seems to be no end to the uses that an atomizing machine can be utilized for. Paint machines are readily cleaned by pump- ing naphtha through them, discharging back into the tank. The spray painting of railway cars has now be- c o m e an accomplished fact, and is in practice on a number of railways. We call attention to the fact that a perfectly atomized sprayed-on paint will almost instantaneously reach, cover up, and consequently protect a car's most complicated structural parts. It penetrates the rough beaded work — the open joints through shrinkage of sheathing —the crevices and other disfigurements usually met with when- painting the new and repainting the old railwa}^ freight-car equip- ment. There is evidence of the close observation made, from time to time, of sprayed freight cars and other large surface work done by the P. & L. E. R. R. Company, in the beginning, convincing us^ that the res.ults from a standpoint of durability will not suffer on the score of fact that the paint was not applied with a brush. Fig. 468.— truck painting. PNEUMATIC WORK. 65 COMPRESSED AIR FOR DUSTING AND CLEANING. Fig. 469.— curved xozzle. A novelty among the several hundred applications of com- pressed air for useful work and for time-saving in labor, is the air blast. It is only in recent years that the power of the air blast has been used for cleaning the dust from carpets, walls, ceilings, furniture, car seats, and, in fact, every place where dust can find a hiding-place. Not only this, but where disinfectants are needed the air blast is the most convenient vehi- cle for their distribution for best effect. In this manner dwellings and public build- ings may be quickly and cheaply renovated even to the dra- peries and bedding. Air can now be bottled at 3,000 pounds pressure per square inch, and thus made portable to be con- veyed for use in any locality. Where an electric current can be utilized, an electric motor becomes a part of the house-clean- ing kit for compressing the air. A gasoline-motor compressor on a light wagon becomes a complete portable outfit for house- cleaning, only requiring the ex- tension of its air hose to the rooms or localities to be cleaned. In Fig. 469 is illustrated the form of an air-spray nozzle for dusting with compressed air. This is a broad, thin nozzle from which a blast of compressed air penetrates fabrics, cleaning them of dust; a good cleaner of plain and carved woodwork. The open slit should vary in width from one-thirty-second to one-sixteenth of an inch, and in breadth from one to six or more inches, according to the kind of work it is to do. The straight-edge nozzle (Fig. 470) is the most suitable for T Fig. 470.— STRAIGH'l NOZZI.K. 654 COMPRESSED AIR AND ITS APPLICATIONS. flat work such as car-seat cushions and carpets that are dusted out-of-doors. In Fig. 471 is illustrated a suction nozzle in which the com- pressed air is ejected against the point of the inverted cone, Fig. 471.— suction nozzle. which induces a strong .current of air upward and from under the bottom of the inverted funnel, drawing the dust from the fabric and projecting it through a hose out of the windows; much used in car-seat cleaning. For carpet- cleaning in dwellings where it is not convenient to use a hose for ejecting the dust through the windows, a filter hood or dust collector is used, which allows the air to pass through, retaining the dust on the inside. The filter hood is to be taken outside and cleaned when it becomes charged with dust. The carpet-cleaner as illustrated is a box-shaped arrangement into which is injected a blast of air twelve inches long and one-hundredth of an inch wide. This blast strikes the carpet at an angle of 45° under a pressure of 75 pounds per square inch, removing all the dust from the carpet and depositing it in the receptacle. The cleaner is pushed over the carpet the same as an ordinary sweeper, and, besides re- moving all dust, the effect of the compressed air is to restore the carpet to its original color. The cleaning of dwelling-houses and hospitals and the dis- FlG. 472.— FILTER HOOD. TNEUMATIC WORK. 655 infection of walls, carpets, and furniture are coming largely into practice with the best results, and are now being conducted by the General Compressed- Air House-Cleaning Company, St. Louis. ^lo. In Figs. 472 and 474 is shown the disinfecting attachment on the pipe handle of the air-blast machine. i\ glass reservoir, somewhat like an automatic oil cup, is attached to the pipe Fig. 473.— carpet cleaning with the filter hood. handle, with an air connection both above and below the fluid with a cock to regulate the flow of the disinfectant. For spraying walls and ceilings the reservoir connection is inverted and a spray nozzle takes the place of the box. In Figs. 475 and 476 is illustrated a machine for cleaning and removing dust from carpets and other similar fabrics by the air-blast process; it is in use in carpet-cleaning establish- ments. Hitherto, when machinery has been used for this purpose, the system employed has merely been an amplification of the 656 COMPRESSED AIR AM) ITS APPLICATIONS. crude method of hand-beating, sticks, chains, straps, or ropes being used. Carpets submitted to this beating or " hammering" process are frequently torn and otherwise damaged ; holes are •enlarged, and worn, tender places are made into holes. In the air process illustrated all chance of damage is eliminated, as no form of beating whatever is resorted to, the cleansing being ef- fected solely by the use of minute jets of compressed air driven at a pressure of 45 to 50 pounds per square inch entirely through the fabric. These carry along with them every particle of dust from the carpet with- out any damage what- ever. The illustration (Fig. 475) represents an elevation of the pneu- matic carpet-cleaning machine, and Fig. 476 an elevation at the driv- ing end of the machine. From these it will be seen that nearly the whole of the machine is enclosed in a hexagonal casing provided at each side with swing doors for the insertion and withdrawal of the carpets. Compressed air is conveyed from the main pipe by means of the two flexible branch pipes to the longitudinal feeder pipe running the entire length of the machine. This pipe is fitted at intervals of two inches with a number of nozzles, each having small holes at its nose, through which the compressed air escapes in minute jets Fig. 474.— disinfecting attachments. PNEUMATIC WORK, 657 at great velocity, onto and through the carpet. This is carried slowly under the jets by the central wire roller, to which a Fig. 475,— carpet-cleaning machine. rotary motion is given by the bevel wheels and driving pulleys shown. After the carpet has once been passed through the machine by the roller, if found desirable — as in the case of very thick carpets — it can be passed through a second time by revers- ing the action of the revolving roller. The feeder pipe carry- ing the nozzles rides at each end on trunnions, carried by an upright lever and shaft, to which an oscillating motion sidewise is given from the driving shaft by an eccentric and rod ; the n3m object of this oscillation is to thoroughly distribute the air currents over the entire surface of the carpets passing under it. This pipe is further divided into two unequal sections, from either of which the compressed air can be shut off when carpets narrower than the full width of the ma- chine are being cleaned. The whole of the dust removed from the carpets, by the action of the compressed air thereon, is drawn away from the machine by an air propeller or exhaust fan at the left-hand side ; the dust being delivered into a chimney, flue, or other suitable receptacle. 42 Fig. 476.— end view 658 COMPRESSED AIR AND ITS APPLICATIONS. W OS 2 O PNEUMATIC WORK. 659 By this method, carpets are cleaned so effectually that any amount of beating afterward fails to extract any dust, colors are revived, while the fabric sustains no injury whatever. Carpets of any description, cloth, and other like materials can be similarly cleaned by this process. The American Pneumatic Carpet-Cleaning Company has plants located in New York City, Chicago, Boston, Philadel- phia, Pittsburg, and Cincinnati. Chapter XXIX. PNEUMATIC WORK. {Coutinu^iL) COMPRESSED AIR IN THE BESSEMER CONVERTER AND THE BLAST FURNACE. In no other industry is the use of compressed air so impor- tant a factor as in the manufacture of iron and steel. The blast furnace stands first in estimation with its vast volumes of air at varying pressures up to lo pounds or more per square inch, and extending in pressure up to 75 or I GO pounds in operating the Bessemer con- verter, and in the lifts and cranes necessary in the modern methods in steel manufacture. The Bessemer converter and its adjuncts require the most precise and delicate handling of compressed air of any air power in the manu- facturing arts. A slight mistake in handling the air valves, or in blowing the melted iron to the exact degree to convert it into steel, may involve large costs, if not disaster. Fig, 478. — BEs- SEMER CONVERT- ER. THE USE OF COMPRESSED AIR AT A BLAST-FURNACE PLANT. When " A" Furnace of the Maryland Steel Company, Spar- row's Point, Md., was blown in for its second blast (November, 1895), a compressed-air plant was put in, and has been used with much success during the past years. Compressed air is used for the tap-hole drill, the tap-hole ''gun," the transfer table at the scales, the turn-table on top of the furnace, and for lifting the rails of the turn-table in running off the empty cars. The tap-hole drill is a Little Giant rock drill so mounted as to swing into place and drill out the tap-hole without any hard 664 COMPRESSED AIR AND ITS APPLICATIONS. manual labor. This arrangement is the device of Superin- tendent David Baker, and is described by him in Trans. Ainer, Inst. Min. Eng. (vol. xxi.) The supporting crane has been much changed since that description was written, and now consists of a simple and light crane. The crane is fastened to one of the columns at the side of the tap-hole so that the drill can be swung back out of the way when not in use. The air-pipe is connected by swing joints and an expansion sleeve. Formerly steam was used to run the drill, but it has several disadvantages which air has not. Great care had to be taken to prevent the condensed steam from dripping into the iron trough and perhaps causing a *'boil." The escaping steam would make it hot for the men, and the clouds of vapor would often prevent them from watching the work well. A hose for the exhaust was necessary, and this made another part to care for, and it was sometimes burned. In cold weather there would be much condensing and loss of power. Compressed air does away with all these difficulties. The tap-hole gun is S. W. Vaughen's patent device for shut- ting the tap-hole by power, thus saving much hard, hot work for the men, and doing away with the necessity of taking the blast off the furnace after each cast to shut the tap-hole. The gun has a breech for loading, a compact valve, and a simple and adjustable mounting. It is made of cast iron and consists of two cylinders and a piston rod with a piston on each end. The air end of the gun is an ordinary air-cylinder oper- ated by a hand-valve. The clay barrel is open at the nose end, and has a breech at the other end. The gun is suspended on a crane fastened to a column opposite the drill. The crane is similar to the drill crane, and the air-pipe has swing joints and a rubber-hose connection to allow freedom of motion. The gun is loaded with about thirty-five clay balls before the cast, and when the iron is all out of the furnace the gun is swung around and clamped into place and the whole charge shot into the tap-hole at once. By reversing the valve PNEUMATIC WORK. 665 the piston is brought back ; the breech is opened, the clay barrel loaded up again, and more clay shot into the hole till it is com- pletely shut up. Here the air has the same advantages over steam as in the drill. About 65 to 70 pounds air pressure is needed for the drill and gun. If .at any time there is not enough pressure to run the drill well, a signal is given from the furnace to the pump-man, and he sets the escape valve of the receiver for higher pressure. In order to have rapid handling of the ore, limestone, and coke, buggies are used, which have four wheels, run on tracks, and hold from 1,500 to 2,300 pounds of stock, at the scales; a transfer table is placed between the scales and the elevator, which is operated by compressed air taken from the blast main air-pipe at 10 to 12 pounds pressure. COMPRESSED AIR IN A ROLLING-MILL. Most of the more successful iron-working establishments now use "compressed air" a little — some a great deal; and among the foremost of the latter class is the Passaic Rolling- Mill Company at Paterson, N. J., not only because of its ex- tensive use of compressed air, but particularly by reason of the variety of operations performed by it, several of which are of more than ordinary interest and originality. First a row of jib cranes, each equipped with independent air hoist, used for loading the finished material on cars for shipment. The air cylinders for this work are about 6 inches diameter by 6 feet stroke, mounted on the mast, the air con- nection being made with a short piece of hose at the top of the crane. One of the most interesting applications of compressed air, one in which work formerly required the services of thirteen men, is now done by four, and with less danger. By it the capacity of the rolls has been trebled. This apparatus is not 666 COMPRESSED AIR AND ITS APPLICATIONS. operated entirely by compressed air, steam and air being as- signed to the work for which each is considered best suited. It consists of two transfer tables, one on each side of the main rolls of the rolling mill, the duty of one of which is to deliver the heated billet to the first roll, move into position to receive it from the second, move and deliver it to the third, and so on till the billet comes out a finished beam. Of course the process described applies to the table on one side of the rolls only, the one on the opposite side operating in the same way with it. This transfer table consists of a heavy four-wheeled carriage carrying a tilting platform or girder, the top of which consists of rollers operated in either direction by bevel gears and shaft. The carriage travels in the pit on rails parallel to the rolls in moving from one roll to the next, and the end of the tilting table next the rolls is raised and lowered to position for the upper and lower rolls by an 1 8-inch air cylinder located in a yoke. The cross-bend is connected at its centre to the piston of this air cylinder and moves the tilting platform by means of the side rods fastened to its ends. The action of this cylinder is controlled by a special valve, operated from the engineer's platform. One engineer and a roll-tender are all that are re- quired for the apparatus, and the same number for the other table on the opposite side. After the beam leaves the rolls it passes to the hot saw, where it is trimmed and cut to length. The rollers that carry the beam to the saw receive it from the rollers on the transfer table, without any handling or even a pause in its motion, so that a few seconds after it has received its last squeeze in the rolls it is being cut by the saw. This saw is fed through the beam by a compressed-air cylinder, which is 12 inches diameter by 20 inches stroke; the elastic yet persistent nature of the feed given the saw by compressed air is found much better than any other method. Compressed air performs the next operation on the beam, which is to remove it from the rollers (making room for the PNEUMATIC WORK. 66/ next) and set it on edge to cool. When the beam lies on the rollers after being cut to length the fingers are in a horizontal position under it between the rollers, and an air cylinder, 15 x 26 inches, located under the rollers, pulls the fingers to a vertical position, bringing the beam with it, at the same time carrying it sideways far enough to clear the rollers. The rest of the work done by air in these works is being done in many places elsewhere, and is consequently of but pass- ing interest. There is a busy corner in the bridge shop — a group of three riveters, two reamers, a chipping tool and hoist, all being operated by compressed air. The total pneumatic equipment of the works, outside of the special apparatus de- scribed, consists of about 40 cylinder hoists, 12 riveters, 5 drills and reamers, and 2 chipping tools. There is also a very inter- esting device for charging the heating furnace by compressed air. • COMPRESSED AIR FOR BLASTING COAL. In endeavoring to dispense with the use of gunpowder and other asphyxiating explosives in the deep drifts of coal mines, a series of experiments were made in the colleries at Wigan and Denton, England, a number of years since, in which air was compressed to 946 atmospheres over 14,000 pounds per square inch, and conveyed in strong wrought-iron *tubes to a cast-iron cartridge placed in a drill hole and tamped like a pow- der cartridge. The breaking strain of the cast-iron cartridges by comparative tests was first ascertained to obtain the proper size and thickness, that they might burst at or near some assigned pressure, say 10,000 pounds per square inch. Cored castings could not be used, or failed from the drifting of the core, caus- ing weakness on one side, so as to vitiate many of the experi- ments. A size of drilled and turned cartridges was adopted, 12 inches long, 3y^^ Inches diameter, with walls -5^ inch thick, hav- ing a bore ilf inches diameter. This was found to burst at 9,500 pounds per square inch pressure. These air cartridges 668 COMPRESSED AIR AND ITS APPLICATIONS. were pushed into close-fitting bores in the undercut coal wall with a small pipe attached and tamped the same as with a gunpowder cartridge ; the small air pipe was laid to a safe distance to a re- ceiver charged at a much higher pressure, when on opening a valve the compressed air rushed to the cartridge and an explo- sion occurred much in effect like other explosives, and throwing down a wall face of from 5 to 6 tons at each blast. The air compressor placed at the power station readily compressed the air to the required pressure, which was transmitted to strong receivers near the working heads, where the operation of charg- ing a receiver and a cartridge was readily done by the high- pressure valves at the receiver. In this manner the miners could carry on the work constantly without having to retire from the influence of deleterious gases, and had only to momen- tarily shield themselves from flying coal. The ventilating and cooling properties of air thus used cannot be too highly praised as one of the safeguards in the dangerous work of mining coal in the deep and gas-saturated workings of the bituminous coal belts. Although the expense of blasting by compressed air was found somewhat greater than by the use of powder or dynamite, this system was proved feasible, but was not continued. It is assumed that compressed air yet stands foremost as a substitute for the dangerous explosives heretofore used, by the increasing depths at which safety is a paramount requirement. THE AIR-LOCK SYSTEM IN CAISSON SINKING. One of the latest improvements in the use of compressed air in sinking the foundations for buildings is the air lock, of which the outside feature is illustrated in Fig. 479. It consists of a large steel case or chamber containing the air-lock mechanism ; a neck extending down a few feet and fixed to the top of the wooden caisson by a flange ; a platform at the top as a footing for the men operating the caisson valves, and the hoisting of the THE AIR-LOCK SYSTEM IN CAISSON SINKING. 669 excavated material. This system enables an ordinary bucket, or even a barrel of cement, to be passed in and out of the cais- son without detaching it from the hoisting-rope leading to the derrick. The lock has a simple lower door hinged on a shaft, which shaft extends to the outside of the lock through a stuf- fing box. On the outside is a counter weight lever and counter-weight, to bal- ance the door and afford means of operating from the outside. Above the lower door is a cylindrical section, called the bucket chamber, large enough to contain the bucket. The opening above the bucket chamber, instead of being- closed by a single door, is closed by two doors work- ing to and from the centre. When these doors are shut they completely close the opening, and form a tight joint with each other, with the exception of a small opening at the centre. In this small opening at the centre fits a stuffing-box of simple design, through which the hoist-rope passes. The two doors then close around the rope contained in the stuffing-box and completely prevent the escape of air through the opening, while permitting the rope to pass freely. As soon as the bucket is filled in the working chamber an electric bell rings above, and the engineer at the derrick hoists the bucket into the bucket Fig. 479.— tht, air lock. 670 COMPRESSED AIR AND ITS APPLICATIONS. chamber. The lower door is then closed, a valve is opened permitting the air in the lock to escape, the upper doors are then opened, and the bucket is hoisted out, the stuffing-box remaining on the rope just above the bucket. In returning, the opera- tions are reversed. The caisson is an excavating machine, as well as a foundation, and must be considered in that light. The side elevation (Fig. 480) shows the air lock at the top, with the levers L L ' and their counter-weights W W\ below which is the elevator or air shaft, with the ladder, as shown, and at the extreme lower part is the air chamber. The openings M and A^are re- spectively for the air pipe and the whistle con- nection, as shown in the cut Fig. 480. The illustration Fig. 481 gives the details of the internal arrangement. Referring to Fig. 481, the upper swinging gates, A and A', turn about the centre, (9, being counterweighted b}^ Fand V\ These are worked by the handle Z, both gates swing- ing on the centres D and H. When the upper gates have been moved to the open position, so as to come at rest on the lugs B and B\ the buckets can be moved in or out of the air chamber. The meeting edges of these, as well as the lower gates, are packed with rubber tongues, so as to make air-tight closures. The lower swinging gates are worked in the same manner, being opened and closed by the lever L\ and counterweighted by W^ (Fig. 480). The successive operations are as follows: The bucket is lowered into the air lock, the upper gates being open and the Fig 3o.— SIDE VIEW. THE AIR-LOCK SVSTE.M IN CAISSON SINKING. 6/1 Hoisstfng Cnble>^ Ritbhev Packing Sirhigfng antes lower ones closed. The upper ones are then closed and air is admitted from the air shaft until the pressure equals the press- ure in the air chamber. The lower gates are then opened and the bucket descends into the shaft and finally into the caisson chamber. There is a three-way valve, which serves three purposes: First, it permits air to escape from the air lock; second, it equalizes the pressures in the air chamber and the air lock, and, third, it prevents the escape of air from either. It is regulated by means of contact wheels, which in turn are moved by connecting with the handle L by means of a rod not shown in the figures. When the upper gates are closed the motion of the lever simultaneously closes the air exhaust from the air lock and makes connection with the air chamber below, thus equalizing the pressure in the two chambers. A thumb-latch locks these doors in both the open and in the closed position. The ar- rangement of the lower swinging gates prevents their move- ment until the pressures in the upper and lower chambers have been equalized. qjp 'Lower Swinging Gates iP Fig. 481.— air-lock chamber. OFFICE Chapter XXX. THE PNEUMATIC SYSTEM OF TUBE TRANSMISSION. The earliest suggestion and experiment in the work of transmission in tubes was made by Dr. Papin in the seven- teenth century, since which its usefulness lay dormant through the centuries until 1853, when the first successful pneumatic- tube system was put in operation in London, England, with a i^-inch tube 650 feet long. It was operated by a vacuum and again extended in 1858 with 2^-inch tubes. From this on, the system has grown rapidly, and London has 34 miles of despatch tubes with 42 stations; the transmission power being by both compression and exhaustion. It has also extended its useful- ness in the large cities of England and on the Continent. In Berlin, Germany, the transmission of telegraph messages by pneumatic tubes commenced in 1865. There is quite an inter- esting history of the experiments in transmission of passengers and goods by this system, covering many years of trial, but, as it has not proved successful, we pass it by. Its most success- ful score is in the store cash system, the telegraph despatch, and the later postal-transfer system. Its first introduction on the larger scale was made in Phila- delphia in 1893. xA six-inch main was laid to connect the main post-office with the Chestnut Street branch, a distance of nearly a mile. On account of the large size of the pipes compared to those used in the European system, the capacity of this plant was much greater. The area of the tubes was increased many times, and of course the carriers were correspondingly larger. The speed of the Philadelphia system was, moreover, doubled, and it had improved appliances for receiving and transmitting. 6^6 COMPRESSED AIR AND ITS APPLICATIONS. This plant was opened in 1893 and has been operated success- fully ever since. The air current flows continuously from the main post-office to the Bourse through one tube and returns to the main post- office through the other, thus forming a loop with the return end connected to the suction pipe of the compressor at the post- office. There is an opening in the tube to the atmosphere near where it is connected to the compressor, so that the entire cir- cuit contains air at a pressure above the atmosphere. It is a pressure system rather than a vacuum system, as these terms are commonly understood. Carriers occupy sixty seconds in transit from the post-office to the Bourse, and fifty-five seconds for the return trip. The carrier is only 18 inches long; but each carrier has a capac- ity of 200 letters, and they can be despatched at six-second intervals, making the tube capacity 240,000 letters per hour, including both directions. The actual speed in practice is about 52 feet per second, in the Philadelphia service, and in the first four years it was in use it is estimated that more than 35,000,- 000 letters were despatched through these tubes, with but one serious interruption due to an obstruction in the tubes. It was determined for the New York system to make the tubes of larger capacity than those used in Philadelphia, and to maintain a working speed of thirty miles an hour under a head- way of twelve seconds. The line to the Produce Exchange is nearly 4,000 feet long and consists of two tubes, side by side, 8 inches in diameter, and about 5 feet below the surface. One is used for outgoing and the other for incoming mail, they being connected at the sub-station by a loop. A powerful compressor forces the air into the outgoing tube at a pressure of 7 pounds to the square inch. On account of its elasticity, it flows through the pipe with an increasing velocity, but by the time it reaches the sub-station the pressure has fallen just one-half. From here the current returns by the second or return tube, and as it enters the receiving tank its pressure is equal to that of the THE PNEUMATIC SYSTEM OF TUBE TRANSMISSION. 677 atmosphere. This tank is joined to the suction pipe of the compressor, and as the two lines are connected by a loop at the other end, there is a continual circulation of air throughout. The pipes are of cast iron with a very smooth interior finish. All bends are of at least 8-feet radius and made of seamless brass with a diameter of not less than 8f inches on the inside. The current is continuous from the starting of the compres- sors in the morning until they stop at night, so it was necessary to have some means by which the carriers could be inserted and removed from the line without interfering with the flow of air. This is done by means of a transmitter and receiver, one at Fig. 482.— sending apparatus and receiver, new vork post-office. each station. The former consists of a piece of 8-inch pipe, long enough to enclose the carrier. It is hung on a shaft, over- head, so that it can be swung out from the main line to receive the carrier and then moved back into position where the current forces the latter into the main tube. The ends are smoothed off square so that no air can escape at the joints. When this section is swung out of line two projecting plates move across the ends of the opening and shut off the air, the current mean- while going around by means of a connection. When the trans- mitter is not in use the movable section Ls drawn over to the loading tray and the air goes through the U-shaped by-pass. When a carrier is to be sent it is placed in the trav and pushed 6/8 COMPRESSED AIR AND ITS APPLICATIONS. into the transmitter; then, by pulling a lever, the latter is swung into position and the carrier is forced out. An automatic time-lock prevents them being sent with less than twelve sec- onds headway, thus insuring a proper distance between them in the tube. When the carriers arrive at the sub-station the pressure of the air is 3-I- pounds to the square inch, so the tube cannot be opened to remove them. They also have a velocity of about thirty miles an hour, and some means had to be pro- vided for gradually checking their speed. These two things are accomplished by means of a closed receiver, which consists of an 8- inch cylinder 4 feet in length. In its normal position it forms a con- tinuation of the tube by which the carrier ar- rives, and on entering the receiver it com- presses the air in front and is stopped without any shock. There are a number of openings in the pipe just in front of the receiver connected with the other or returning line by which the current continues back to the main station. The compressed air in the receiver opens a small valve and thus keeps the carrier from being thrown back into the main tube. The receiver is auto- matically discharged in three or four seconds by a piston, which tilts it to an angle of 40°. The carrier slides out onto an in- clined platform which is kept in position by a counter-weight. The weight of the carrier, however, overbalances this and • causes it to drop to a horizontal position, and the carrier is thrown out on to a table in front of the operator. This piston Fig. SENDING APPARATUS AND CLOSED RE- CEIVER AT A STATION. THE PNEUMATIC S\^STEM OF TUBE TRANSMISSION. 679 is worked by compressed air supplied from the receiver. Above the front end of the receiving chamber is a plate, arranged so that it comes down and closes the end of the main tube when the receiver is tilted to be discharged. The transmitters at both ends of the line are the same, but the receiver at the main office is different from the one at the sub-station. At this end it consists of a section of the end of the tube closed at the rear by a gate. The air, now expanded Fig. 484.— section of sending apparatus. to the same pressure as the atmosphere, passes from the tube through openings, four feet in front of the receiver gate, down to the tank in the basement. The momentum of the carrier is checked in compressing the air in the chamber after it has passed these openings. Part of this compressed air operates a piston which opens the gate mentioned above, then the small pressure of air forces the carrier out on to the receiving table. If there is not sufficient pressure to expel it, the openings can be partly closed by means of a valve. As it passes out, it hits a small finger which causes the gate to be closed. Intermediate stations are usually supplied with cut-out 68o COMPRESSED AIR AND ITS APPLICATIONS. switches, so that carriers call be sent directly past the station without entering it. These switches are moved by air pressure, controlled electrically from the nearest station (see Fig. 485). There is no part of this system that has been the object of more thought and study than the carrier that contains the mail or other material to be transported. It is made of a seamless steel tube 23^ inches long, closed at the front end by a sheet metal head and buffer, and closed at the rear end by a hinged cover provided with a lock (see Fig. 486). The right-hand carrier is of the New York system. The body of the carrier is about an inch smaller than the tube through which it travels, the space between the body of Fig. 485.— cut-out switches from main line. the carrier and the vSurface of the tube being filled by two fibrous rings that serve not only to prevent the escape of air past the carrier, but as w^earing surfaces to slide on the lower side of the tube. These bearing rings are made of cotton fibre, and they will endure until the carrier has travelled about 5,000 miles, when they become worn so small that they have to be replaced by new ones. A carrier weighs 13J pounds and will contain 600 ordinary letters. In Fig. 486 is represented the comparative sizes of the car- riers used in the progress and expansion of the pneumatic THE PNEUMATIC SYSTEM OF TUBE TRANSMISSION. 68 1 transmission system. No. i to the left is the carrier used in the Berlin system; No. 2, the largest carrier used in the Lon- don system ; No. 3, a six-inch carrier of the Philadelphia sys- tem ; No. 4, an eight-inch carrier of the New York and Boston systems. No. 2 is also the comparative size of the New York telegraph despatch system. LOCATION OF OBSTRUC- TIONS BY LODGMENT OF A CARRIER. Considerable appre- hension arose from the accidental lodgment of a carrier in the Philadel- phia tube, and also later in the New York and 123 4 Fig. 486.— the carrip:rs. Brooklyn post-office line. The plan was to disconnect the terminal apparatus at one of the stations', fire a pistol into the tube, and note the time that elapsed between the discharge of the pistol and the return of the sound as an echo reflected back from the obstructing carrier; then, knowing the velocity of sound, a simple calcula- tion would give the distance from the station to the carrier. A chronograph improvised for registering the time consisted in part of a metal cylinder or drum 10 inches in diameter, which could be revolved by a hand crank and which would move end- wise very slowly when in rotation. The polished metal surface was coated with smoke, and therefore a motionless pin-point, in contact with the drum, would trace a fine spiral line thereon. The point was not motionless, though. It was attached by a horsehair and sealing-wax to one prong of a tuning-fork giving the musical note C, and therefore vibrating 512 times per sec- ond. Consequently 512 waves per second were imparted to the 682 COMPRESSED AIR AND ITS APPLICATIONS. trace ; and these were large enough to admit of division into quarters. Another disturbance of the point was caused elec- trically by a pendulum of a clock beating half-seconds. Each beat made a shorty sharp projection sideways on the wavy line. Hence, the complete half-seconds could be counted by these marks, while the time interval remaining after the last pendu- lum beat could be ascertained from the tuning-fork waves. Finally, provision was made for automatically recording on the cylinder the instant of the original shot and also of the arrival of the echo. A vibrating diaphragm close to the drum bore another stylus or sharp point, and this diaphragm was so sensitive that, when struck by sound, it would move enough to make a scratch on the sooty surface. Five trials were made with this apparatus, and the mean of the observations gave 2.793 seconds as the time required for the sound to travel both ways. A velocity of 1,093 feet was assumed for a temperature of 32°, and a correction of 1.12 feet per second for each degree above that standard was applied. The observed temperature down in the ground was 39°. The computed velocity was 1,101 feet, and the estimated distance, counting both ways, was therefore 3,075 feet. Dividing by two, the explorers made the actual distance of the box 1,537 ^^^^ from the open end of the tube. This was more than a quarter of a mile off. When workmen dug down at the designated spot, several blocks away, they found the box within a foot or two of the place. A break had occurred in the pipe a'bout twenty feet further away, but the obstruction was found exactly where calculation located it. THE ENGLISH TUBE SYSTEM. Some computations have been made by English experts on the power required to operate a pneumatic-tube system of 2^ and 3 -inch tubes which is applicable to the larger tubes in the ratio of their comparative- areas. "The pneumatic tubes used in Great Britain are made of THE PNEUMATIC SYSTEiM OF TUBE TRANSMISSION. 683 lead, and when laid beneath the streets they are enclosed in iron pipes for protection. The tubes vary in length from two miles downward, the average length being about three-fourths of a mile. The diameter of the longer and more important tubes is 3 inches, and that of the shorter and less important tubes 2i inches. The carriers within which the messages are sent through the tubes are made of gutta-percha tubing, cov- ered with felt, and have a head of several pieces of felt which accurately fits the tube. The carriers used with the 3-inch tubes weigh about 7 ounces, and will contain about thirty-six messages; those used with the 2i-inch tubes weigh about 2|- ounces, and will contain about twelve messages. " Each of the tubes is provided with a simple electrical con- trivance by w^hich the departure from and the arrival at each station of the carriers is signalled. '* The power by which these tubes are worked is derived from steam engines located at the central office. These engines work air pumps which either take air from the atmosphere and compress it to a smaller volume and then discharge it into the pressure main, whence it is admitted by means of taps into the different tubes when carriers are despatched to an out-station — or the pumps take air from the vacuum main, compress it to the atmospheric pressure, and then discharge it into the atmos- phere ; the air in the vacuum main is, of course, being contin- ually renewed by the air which flows from the atmosphere through the tubes into the vacuum mains during the transit of the carriers from the out-stations. *' The velocity with which the carriers travel is usually be- tween one-third and one-half a mile per minute. The approxi- mate time of transit in minutes through a tube of L miles = 2.^ \J with the 2|-inch tube, and 2.1 L^ with the 3-inch tube. " The energy expended in driving a carrier from the cen- tral office to an out-station is equal to the volume of compressed air which flows into the tube during the transit multiplied by the work required to produce a unit volume of compressed air. 684 COMPRESSED AIR AND ITS APPLICATIONS. " The volume of compressed air which flows into the tube during transit is equal to about six-sevenths of the tube's cubical capacity. The capacities of the 2\ and 3-inch tubes are 146 and 251 cubic feet per mile respectively, so that the volumes of compressed air used in driving a carrier through a mile of each tube are 125 and 200 cubic feet respectively. " The work required to produce a cubic foot of compressed air at a pressure p^ from a pressure p^ lies between the isother- mal value 0.01005 pj log. ^ horse-power minutes, (i) Po and the adiabatical value 0.01505 pj \ fP-M — I t horse-power minutes. (2) ^ Pq/ ^ So that to produce a cubic foot of compressed air at a press- ure of 12 pounds to the square inch above the atmospheric pressure would require between 0.0695 and 0.0755 '^^^ horse- power minute, or say about 0.085 gross horse-power minute; and, therefore, the energy expended in driving a carrier through a mile of the 2\ and 3-inch tubes would be 10.6 and 17 horse- power minutes respectively. " When a carrier is despatched from an out-station to the central office, the air in the tube first expands into the vacuum main and thence into the pumps, where it is compressed to the atmospheric pressure and then discharged into the atmosphere. By the aid of formulae i and 2, it is found that the gross amount of work of 0.065 horse-power minute is required to pump a cubic foot of air into the atmosphere from a vacuum main at a pressure of 8 pounds per square inch below the atmospheric pressure. If the tube has been at rest immediately before the carrier is despatched to the central office, the volume of air which will be pumped into the atmosphere from the vacuum mains will be equal to the cubical capacity of the tube; and, therefore, the energy expended in the transmission of the car- rier would be 8 and 13 horse-power minutes with 2\ and 3-inch THE PNEUMATIC SYSTEM OF TUBE TRANSMISSION. 685 tubes respectively. If, however, the tube had immediately previously been used to receive a carrier from an out-station, there would be a partial vacuum in the tube, and, therefore, the expenditure of energy would be less, say 6^ and lo^ horse- power minutes respectively. But if, on the other hand, the tube had just previously been used to despatch a carrier to an out-station, it would be partially filled with compressed air; and the amount of work which the pumps would have to per- form would be greater, and the amount of energy expended during the transit of the carrier would be about 12 and 19 horse- power minutes with the 2^ and 3-inch tubes respectively. '' These amounts of energy would be expended in several different forms. First, work would be performed in pushing back the atmosphere at that end of the tube at which the press- ure was lowest; secondly, energy would be expended in gen- erating mechanical vibrations of the tube; and, thirdly, in over- coming the friction of the carrier within the tube. The first of these quantities is much the greatest, and is equal to about three-fourths the net work of the engine in pressure working, or about tw^o-thirds the net work of the engine in vacuum working. *' The energy expended in overcoming the friction of the carrier may be approximately calculated from the formula W L horse-power minutes, where W is the weight of the car- 150 tier in ounces and L length of tube in miles. "Thus, with the 2-J-inch tube, the energy expended in over- coming the friction of the carrier through a mile of tube would be about ^\j horse-power minute, or with the 3-inch tube about •jL horse-power minute. vSo that the energy expended in over- coming the friction of the carrier itself would be only -j^^ to ■g^ of that expended in expelling the air from the tube." The mail-tube industry has now developed so fast in this country that even 8-inch tubes, with cartridges carrying six hundred letters, are in successful operation in our big cities. 686 COMPRESSED AIR AND ITS APPLICATIONS. O^ The longest circuit ever built in the world is in the main line recently laid in New York City, extending from the terminal post-office, a distance of three and one-half miles. This is an 8 -inch tube circuit. The cartridges travel at tremendous speed, the time of transit consumed in either direction being only seven minutes. Another big circuit has been laid across the Brooklyn Bridge, so that you may have the pleasure of knowing that while you are speeding over the bridge in the cars, your mail may be making bet- ter time ahead of you, shooting away in the cartridge inside the big tube like an 8-inch projectile. COMPRESSED AIR IN STORE SERVICE. AND OFFICE The pneumatic lift is one of the mod- ern conveniences for the quick transmis- siQn of packages and light goods — in fact, a perfect compressed-air dumb-waiter ser- vice for our high buildings. There are five air lifts in The World building, one of which runs up through the entire building, by which an immense business is transacted in transmitting copy and orders. As will be seen in Fig. 487, a cylinder is employed which is equal in length to the range of motion of the car. On account of its length it is small in size, and can be placed in the elevator well. The suspender rope of the car passes directly into the cylinder, and is attached to the piston. The rigid piston is thus avoided, and therefore no doubling blocks or multiplying gear are required. The Fig. 487— parckl lifj THE PXEUMATIC SYSTEM OF TUBE TRANSMISSION. 6'6'J Fig. 488.— pneumatic elf.vator and tube transmission. For stores and office buildings. System of the Miles Pneumatic Tube Company, 1223 Broadway, New York City. 688 COMPRESSED AIR AND ITS APPLICATIONS. piston lifts the car by a force of compressed air let into the ■cylinder by a valve. The compressed air is supplied from a pressure tank, automatically regulated, precisely as it is for the operation of despatch tubes. Hence a system of tubes and light elevators can be operated from the same pressure tank. The pneumatic elevator and system of pneumatic-carrier tubes converging to a central station are all operated from the same air-pump and receiver. In this svstem, when the tubes are not in actual use making Fig. 489. -the counter station. transmissions, they are open at both ends to the atmosphere, and can be used as speaking-tubes. They are in use in some of the largest buildings in our cities, notably the Waldorf- Astoria Hotel. Single lines are in use 1,200 feet between ter- minals. The counter station (Fig. 489) is used for store service and office counters, showing tube, terminal, and metallic hood. The valve is released by an electro-magnet, which throws the catch off the cover and is operated by a key at the other terminal. Fig. 490 shows the operating mechanism of the automatic THE PNEUMATIC SYSTEM OF TUBE TRANSMISSION. 689 terminal valve and its air-pressure lock. As soon as the car- rier is expelled from the tube, the closed cover automatically opens to the position shown in the valve represented on the left-hand side of the cut. The pressure is automatically shut olf by the opening cover, and the tube is then open at both ends to the atmosphere, and stands ready to transmit carriers from either end to the other end, and while not in actual use it consumes no power. The tube can open downwardly at the ends, or upwardly, as shown in the hand-operated terminal (Fig. 491). The adjacent connec- tion with the pressure-supply pipe is opened by shutting the cover, and automatically is held open while the cover remains Fig. 490.— automatic terminal valve. FlO. 491.— HAND-OFERATFD TERMINAL VALVE. 44 690 COMPRESSED AIR AND ITS APPLICATIONS. closed. The air pressure running freely into the tube forces the carrier immediately through the tube. In Fig. 492 is represented an automatic terminal of a store or office pneumatic despatch or cash-carrier tube with a catch basket. The cover is thrown open which closes the air-press- ure inlet of the supply pipe and is ready for the ejection of Fig, 492.— automatic tekminal. With catch basket. Fig. 493.— floor station. the tube messenger or carrier. The small cylinder at the right contains a piston with a projecting rod that unlocks the cover catch by the air pressure when the carrier passes cross-connec- tion and is approaching the valve. In Fig. 493 is shown a floor-stand which is also the air-press- ure pipe, with the carrier pipe dropping from the ceiling and discharging into a basket. It has an electric automatic opening device and lock attached. THE PNEUMATIC SYSTEM OF TUBE TRANSMISSION. 691 o *r 2 lU ChoLpter XXXI. COMPRESSED AIR IN WARFARE. THE PNEUMATIC DYNAMITE CiUX. After many years of experiment in the fruitless endeavor to throw a dynamite torpedo from a gun with powder or other explosive, Mr. D. ^M. Mefford, of Ohio, seems to have been the first to indicate the correct solution of the problem, by applying compressed air as the propelling force in his pneumatic dyna- mite gun. The first gun, which was of 2 -inch bore by 28 feet in length, was tested by Lieut. E. L. Zalinski in New York harbor in 1884, using an air pressure of 500 pounds. A range of one and one-quarter miles was obtained with an accuracy and precision surprising when the crude method of construction and the handling of the air valve is considered, which latter was largely due to the personal equation of the gunner for different discharges. Encouraged by the success of these experiments, a 4-inch gun was built, in which air pressure at 1,000 pounds per square inch was used, and in which an improved form of air valve was made automatic in action and capable of delivering uniform amounts of air. In experiments with this gun the practicabil- ity of throwing dynamite cartridges with an air pressure of 1,500 pounds per square inch was settled beyond dispute. During these experiments Lieutenant Zalinski developed the electric fuse, which largely contributed to the efficiency of the gun. An 8 -inch gun, 60 feet in length, capable of throw- ing a shell containing 100 pounds of explosive to a distance of two miles with an air pressure of 1,000 pounds, was then built and mounted at Fort Lafayette in 1885; which we illustrate in Fi&- 495' i^i^'ing a general view and details. To secure rigidity of barrel it is mounted on a truss, the 696 COMPRESSED AIR AND ITS APPLICATIONS. 0\ Xj COMPRESSED AIR IX WARFARE. 697 whole turned upon the breech trunnions in the act of elevating by means of a ram acting against the heel plate of the truss. The trunnions rest in two hollow upright castings supported upon the chassis. The castings also act as air connections be- tween the eight 12-inch by 22-feet tubes forming the firing res- ervoir, said tubes being secured on chassis and turning with it. The chassis is a front pintle arrangement similar to those in use for heavy powder guns. Upon the chassis are also mounted the cylinders for giving side train. The air supply from the magazine reservoir into which the compressors deliver, is carried through the pintle around which the gun trains, into the firing reservoir mounted on the chassis. The firing valve, placed in the head of one of the trunnion supports, is capable of adjustment, to cut off the air at any desired point in the barrel for varying ranges. It should be borne in mind th'at at each discharge only a small per cent of the air in the firing reservoir is used, and if desired the orig- inal pressure of 1,000 pounds can be immediately restored while loading for the next shot, by opening the connection between the firing and the magazine reservoirs, the latter always being maintained at a higher pressure. By this method the firing can take place as rapidl}' as the shell can be loaded and the gun aimed ; the best record for speed being the discharge of five projectiles in nine minutes and forty seconds. The system is also capable of greater accuracy (within the limits of its range) than powder guns; the initial pressure in powder guns varying with the condition and age of the powder and temperature of gun at instant of firing; whereas, in the pneumatic gun, with a known initial pressure and point of cut- off, the resulting range must necessarily be constant for any given weight of projectile and degree of elevation. The fact that the gunner has under his immediate personal control all movements necessary to bring the gun to bear on the enemy without removing his eye from the sight increases 698 COMPRESSED AIR AND ITS APPLICATIONS. the speed with which accurate shots can be delivered. The 8-inch gun was worked constantly, for experiment and exhibi- tion, at 1,000 pounds pressure for sixteen months, delivering in that time a greater number of shots than it would be possible to fire from a powder gun without either destroying or render- ing it unserviceable. At an elevation of 35°, shells containing 60 pounds of explo- sives have been repeatedly fired 2^ miles ; and at an elevation of 33°, shells containing 100-pound charges have attained a range of 3,000 yards. In the lower left-hand corner of the cut (Fig. 495) is shown the section of the detonator at the point of the shell. The fuse B contains an electric battery in the small case O, composed of chemicals in a dry state. The battery has a penetrating point, P, which when driven in contact with the insulated plunger M Nj to which the circuit wire O is connected and the circuit com- pleted through the circuit-breaker, fires the cap at C in the rear of the charge. There is much detail in the arrangement not necessary to explain here, by which the shell is exploded on a time circuit or by impact upon the hull of a vessel. In Fig. 496 is illustrated the pneumatic gun invented by Lieut. J. W. Graydon, U. S. N. It differs from the Zalinski gun in being very much shorter and designed to be operated under a pressure of 3,000 pounds per square inch. In a field- piece as shown in the cut the high-pressure air bottles or cylin- ders are fixtures of the gun and carriage, and have air capacity for the discharge of a number of shots. The capacity of the bore of a 3-inch field-piece, 10 feet in .length, would be something less than a half cubic foot, includ- ing the projectile, and would require less than a fourth cubic foot of compressed air for discharging a projectile at 1,500 pounds air pressure. A battery of six bottles 4 inches in diam- eter and 5 feet in length would contain enough air at 3,000 pounds pressure for twelve shots. Another form of pneumatic gun was brought out by Mr. Dana COMPRESSED AIR IN WARFARE. 699 Dudley, the "Powder Pneumatic Gun," in which the air was compressed at the moment of firing by a powder charge ; thus dispensing entirely with the ponderous air-compressing machin- ery and better adapting the gun to field service for firing tor- pedoes. It consists of a gun barrel of light weight connected at the breech with a tube of similar bore reaching forward and connecting with a stronger tube all lying parallel with and be- neath the gun. A torpedo is placed in the breech of the gun just beyond the air inlet, and a powder charge in the explosion tube just beneath the gun breech. On firing the powder charge the air is compressed in the forward part of the firing chamber Fig. 496— the graydon pneumatic gux. and in the connecting tube, generating a pressure of from 800 to 1 ,000 pounds per square inch. The force of the explosion, cush- ioned by the two columns of air intervening between the powder and the projectile in the central tube, acts upon the projectile. With a slight noise and without a particle of smoke or flame the projectile is driven out of the barrel and passes smoothly through its trajectory. About the same effect is attained as with the regular pneumatic gun. The extensive air-compress- ing plant of the latter is, in the case of the Dudley gun, repre- sented by a simple blank cartridge. Compressed air is now used for controlling the recoil of guns and mortars, and in the operation of loading, elevating, and traversing mortars and guns in fortifications it has been proved effective and a most convenient and labor-saving ele- ment in the operating of engines of war. 700 COMPRESSED AIR AND ITS APPLICATIONS. compressed-air system on the united states monitor "terror." The use of compressed air as a motive power on board a warship presents several advantages over steam or hydraulic power, which renders it a powerful competitor. As compared with steam, it is less dangerous, especially during an action, when a broken steam-pipe might prove terribly fatal, and it enables certain parts of the ship to be kept at an even tempera- ture which would otherwise be rendered uncomfortably hot by the presence of steam-piping. Steam and hydraulic engines, moreover, require exhaust pipes discharging outside the hull of the ship; whereas the exhaust from the pneumatic cylinders may be turned into the ship or into the outside air, as may be most convenient. There are certain localities in a ship where the exhaust from a pneumatic engine would prove a valuable source of ventilation, as, for instance, in a turret crowded with men and machinery, or in the close confinement of a steering room situated below the protective deck. As compared with hydraulic power, the compressed-air system is cleaner and more convenient, and free from the discomfort that arises from the leaking of hydraulic pipes and cylinders. In 1 890 the Navy Department authorized a complete pneu- matic system for steering the monitor Terror and operating her turrets. Owing to delays in the completion of the ship, the new system was not tried until late in 1896, when the whole of the elaborate plant was put to a thorough test at sea, and gave the greatest satisfaction to the naval experts. As the Terror was the first vessel in the world to be so equipped, there was considerable anxiety as to the success of the experiment; but now that the plant has demonstrated its ability to do all that was claimed, its success has stimulated the use of compressed air in similar lines in the navies of Europe. Directly below the centre of the turret is a pneumatic load- COMPRESSED AIR IX WARFARE, 701 ing machine, which rotates upon a vertical shaft, and may be swung to the right or left as desired. The 500-pound shell and the cartridge, the latter in two parts, are run out from their respective rooms on a overhead trolley and placed in the tray of the loading machine, as shown in Fig. 497. The tray is pivotally attached to the body of the machine by a set of par- allel rods and a lever which carries at its inner end a circular rack. Above the rack is an air cylinder whose piston rod ter- minates in a vertical rack which engages the circular rack. By admitting air at the top of the cylinder, the tray with its load is raised to the required height and the latter is placed in the pockets of the loading car. There are two of these cars, one for each gun, and they 702 COMPRESSED AIR AND ITS APPLICATIONS. travel upon two vertical hoists or trackways which lead up to the breech of the guns. The hoisting is done by two pneu- matic cylinders located on the floor of the turret between the guns. Attached to each piston rod and beneath each cylinder is a set of multiplying sheaves. Over these passes a wire rope, one end of which is fastened to the floor of the turret, the other end being carried to the loading car. The speed of the rope is so adjusted that the full stroke of the pistons will serve to hoist the loading car from the floor of the handling room to the breech of the gun. By reference to Fig. 497, it will be seen that the loading car contains three parallel pockets, which rotate within the frame of the car, friction wheels being interposed to facilitate the movement. One of the pockets carries the shell and the other two the powder charge. The car is automatically brought to a stop with the lowest pocket containing the shell imme- diately in line with the breech of the gun. It is then pushed home by a telescopic rammer which is operated by compressed air, the valve which admits the air being worked by a man who sits astride of the cylinder (Fig. 498). It will be noticed that the rammer is carried by a bracket bolted to an extension of the gun carriage, and it is conse- quently held at all times in true line with the bore of the gun. After the shell has been rammed home, the loading car is rotated and the two sections of the powder cartridge are brought suc- cessively opposite the breech and pushed home. The breech plug is then swung round, thrust into place, and locked. The air for driving the various pneumatic devices is com- pressed by two separate engines, one being placed in the hold near the forward turret and the other near the after turret on the berth deck. The working pressure is 125 pounds per square inch, and there is no reservoir for the air except an 8-inch pipe, which runs through the vessel and supplies the two turrets and also the steering device in the steering-room at the extreme after end of the ship. These two engines supply suffi- COMPRESSED AIR IN WARFARE. 703 cient air for turning the turrets, elevating the guns, lifting the ammunition into the cages, raising the cages to the breech of the gun, ramming home the charge, closing the breech, check- ing the recoil, and, lastly, and most important operation of all, steering the ship itself. The two turning engines are placed upon the floor of the turret, one on each side of the big guns. Each engine has two Fig. 498.— charging the gun ; the loading car is between the telescopic rammer AND the breech OF THE GUN. cylinders, 8 inches in diameter by 14 inches stroke. A worm on the crank shaft operates a set of gears by which the power is multiplied many times over before it reaches a driving pinion, which, in common with the engine and gears, is firmly bolted to the framing of the turret and turns with it. The pinion meshes with a large circular rack which is bolted to the deck of the ship and lies immediately within the circular steel track upon which the turret rotates. The engines are controlled by suitable levers and hand -wheels situated within easy reach of 704 COMPRESSED AIR AND ITS APPLICATIONS. COMPRESSED AIR IN WARFARE, 705 the officer in the sighting hood, the latter being placed over and between the guns. The elevation and depression of the gun are effected by means of a massive ram, which is hinged to the floor of the turret and bears against a shoe on the under-side of the gun carriage near the breech of the gun. On each side of the turret is a cylinder containing glycerin and water, a portion of which, when the gun is to be elevated, is forced by compressed air into the ram, the supply being regulated by valves which are oper- ated by means of levers in the sighting station. With his eye at the telescope aud his hand upon the levers which control the air valves of the turning and elevating machinery, the officer brings the cross-hairs of the telescope to bear upon the mark, and by pressing an electric button hurls a 500-pound steel pro- jectile with unerring precision at the hostile ship. The recoil of the gun is controlled by two pneumatic cylin- ders, 14 inches in diameter and 40 inches in length. The cyl- inders below the breech are secured to the gun carriage and the pistons to the gun. Before firing, the pressure on the recoil side of the pistons is about 500 pounds per square inch. As the gun recoils, carrying the pistons with it, this pressure is rapidly increased by compression. To reduce the pressure at the end of the recoil, a tapered rod is provided, which passes through the centre of the piston and allows the air to pass more and more freely to the counter side of the piston as the gun returns. The residual pressure is utilized to return the gun to its firing position. Perhaps there is no part of the many opera- tions performed by compressed air on the Terror in which the power shows to better advantage — the elasticity of the air pre- venting all shock and providing an easy cushion in the recoil and counter recoil. The last and most important duty performed by the com- pressed air is that of steering the ship. The work is performed by two long horizontal cylinders which are arranged one on each side of the tiller. They are provided with a common 45 7o6 COMPRESSED AIR AND ITS APPLICATIONS. piston rod, in the centre of which is a hollow crosshead in which the tiller is free to slide as it is swung right or left by the movement of the pistons. Compressed air is admitted to the outer ends of the cylinders by means of a D valve, the air being simultaneously admitted at the back of one piston and exhausted from the other, according as the helm is to be put over to port or to starboard. Air is also admitted at all times at the inner ends of the cylinders, and a pipe connects them. Fig. 500.— pneumatic steering apparatus on the monitor "terror. SO that, as the pistons move, the air may flow freely from the inner end of one cylinder to the inner end of th-e other. In the centre of the connecting pipe is a by-pass valve, which is open when the tiller is being moved, but closes when it has been traversed the desired angle, and holds the air imprisoned in the cylinders, thus locking the tiller between two elastic cush- ions. The heavy shocks to which the tiller is subject in rough weather will thus be received and absorbed by the air, and the framing of the ship will be proportionately relieved of the strain. The general use of compressed air on shipboard may not in many cases be as economical as steam, but considering for all COMPRESSED AIR IN WARFARE. /O/ emergency cases and where a constant pressure is required at points distant from the boilers, there is nothing equal to com- pressed air for operating auxiliary fire, bilge, and water service pumps; steering engine; anchor engine ; boat cranes; winches; turret-turning engines; hydraulic cylinders for working guns; ammunition hoists; ash hydropneumatic hoists; feed pumps; smoke hose for guns; whistle and siren; to send messages; to clear a compartment of water when flooded; to ventilate and to heat and cool the ship. Compressed air is better than steam for auxiliary use on board ship, for the following reasons: The ship is cooler in summer, and men are not debilitated by the heat ; there are no hot bulkheads all over the ship ; the auxiliary machinery and pipes last much longer; half the num- ber of valves, pipes, etc., are needed; there are no ventilating blowers needed to neutralize the heater lines doing the work; there is great saving in cost of plants and in the cost of oil ; no pipe coverings are needed ; the machines are ready for use at once ; there are fewer men on watch in port, and more for general work. Chapter XXXII, COMPRESSED AIR WORK. COMPRESSED AIR FOR RAISING WATER. The air-lift pump is said to have been invented in the eigh- teenth century and in use at Freiberg, Saxony. Siemens in England experimented with the air lift in the middle of the nineteenth century, and it was patented as an air ejector by McKnight in 1864. The principle of its action became a theme with Dr. J. G. Pohle, and to whom two patents were issued, Nos. 338,295 and 347,196, covering the system of elevating water by admixture of air under compression suitable for the height that the water was to be raised. This system, however, required a depth of water in the well more than equal to a height to which the water was to be lifted. The original Pohle system has been modified and improved with a number of patents on special points in the system with small gains in efficiency. Dr. Pohle also introduced compound- ing or stage-lifting, which has been made available to such an extent that it is now possible to lift water to great heights from an ordinary sump in a mine or from ordinary wells. We illustrate in Fig. 501 the compressor, receiver, air and lift pipe as usually operated in deep wells, in which the press- ure in the air pipe must be greater than the hydrostatic press- ure of the water at the bottom of the pipe, and in quantities sufficient to make the ascending column of air and water in the flow pipe lighter in its total height than the weight of an equal column of solid water of the depth of the well from the surface of the water to the bottom of the pipe, thus 'making this prin- ciple in pumping water essentially a differential gravity system. The air-lift pump proper consists of only two plain open- ended pipes, the larger one with an enlarged end piece consti- 712 COMPRESSED AIR AND ITS APPLICATIONS. tuting the discharge pipe, and the smaller one let into the en- larged end piece of the discharge pipe constitutes the air inlet pipe, through which the compressed air is conveyed to the enlarged end piece to the under side of the water to be raised. No valves, buckets, plungers, rods, or other moving parts are used within the pipes or well. I n pumping, compressed air is forced through the air pipe into the enlarged end at the bottom of the water pipe ; thence by the inherent expansive force of the compressed air, layers or bubbles of air are formed in the water pipe, which lift and dis- charge the water layers through the upper end of the water discharge pipe. At the beginning of the operation the water vSurface outside of the pipe and the water surface inside of the pipe are at the same level ; hence the vertical pressures per square inch are equal at the submerged end of the pipe, outside and inside. As air is forced into the lower end of the water pipe, it forms alternate layers with the water, so that the pressure per square inch of the column thus made up of air and water, as it rises inside of the water pipe, is less than the pressure of water per square inch outside of the pipe. Owing to this difference of pressure, the water flows contin- ually from the outside to within the water pipe by gravity force, and its ascent through the pipe is free from shock, jar, or noise of any kind. These air sections or strata of compressed air form closed bodies, which, in their ascent in the act of pumping, permit no slipping or back flow of water. As each air stratum pro- gresses upward to the spout, it expands on its way in proportion Fig. 501.— air- lift PUMP. COMPRESSED AIR WORK. 713 as the overlying weight of water is diminished by its discharge, so that the air section, which may have been say 50 pounds per square inch at first, will be only 1.74 pounds when it underlies a water layer of four feet in length at the spout ; imtil finally this air section, when it lifts up and throws out this four feet of water, is of the same tension as the normal atmosphere; thus proving that the whole of its energy was used in work, and that this pump is a perfect expansion engine. As the weight of the water outside of the discharge pipe (the head) is greater per square inch than the aggregate water Fig. 502.— THt; clavio.n dlplex air compressor and air-lift pumping apparatus. sections within the pipe when in operation, it follows" that the energy due to this greater weight is utilized in overcoming the resistance of entry into the pipe, and all the friction within it. The Pohle "air-lift" pump has been found to give above 80 per cent of efficiency from the air receiver in water pipes of large diameter,' and, as a rule, above 70 per cent in small- sized pipes. It retains this efficiency without repairs, or until the pipes rust through, whereas ordinary bucket-and-plunger pumps gradually lose efficiency from the first stroke they make, and lose it rapidly if the water contains sand or is acid in char- acter. 714 COMPRESSED AIR AND ITS APPLICATIONS. The secret of the air-lift pump action is in the high velocity with which the air and water are discharged through the educ- tion pipe. Without this high velocity there would be no piston- like sections except perhaps in a small glass tube model where capillary attraction takes the place of velocity. As the pump has no valves, no standing water remains in the pump column after the operation of pumping; it recedes into the well, and there is none left to freeze in cold weather. The capacity of the pump is unlimited, and, with the proper proportions of air to the water, will work efficiently in pipes several feet in diameter. Estimates have been made which indicate that a 30-inch pipe will deliver 16,660 gallons per min- ute, equal to 1,000,000 gallons per hour. As sand, silt, gravel, and bowlders in water form no obsta- cles to interfere with the action of the pump, its adaptability for dredging is suggested as well as its utility for pumping sewage. Experience has proved that, by the use of this con- stant upward flow of water, artesian wells have been freed from their accumulated sedimentary deposits, as well as that lodged in the fissures and crevices of their wall rock, and have been thus made to yield greater quantities of water than they ever did before. For chemical uses, and for the liquids of the arts, there is no superior method than the "air lift." It is used suc- cessfully for raising sulphuric acid of high specific gravities, and is well adapted for ore-leaching works, vinegar works, sugar refineries, dye works, paper-pulp works, etc. As an irrigating pump for raising subterranean water in the arid regions of the West, its field of usefulness is very promis- ing, for with one air-compressing plant at a central station, a number of wells, widely separated from one another, may be simultaneously pumped by branches of air-conveying pipes, taken from a main air pipe from the air compressor; for com- pressed air may be conveyed for miles without material loss of power. It often happens that a single well does not yield the quan- COMPRESSED AIR WORK. /I 5 tity of water desired, but that a number of wells would give the satisfactory result. By the old-fashioned deep-well pump, each well would require a separate "steam head," separate sets of rods, and the other paraphernalia, which, with the condensa- tion of the steam, when conveyed to the several steam heads, would be very costly in the first outlay, and very wasteful of power in its maintenance, to say nothing of loss of time in re- pairs. By the Pohle process, but one air-compressing plant is required, and this may be placed in the engine room or the boiler house, directly under the eyes of the engineer, from whence the air may be conveyed to the several wells, all of which may be pumped simultaneously and economically. In Fig. 501 is illustrated the air-lift system of the Ingersoll- Sergeant Drill Company, New York City, with which company Dr. Pohle was associated in the last years of his life. In the early trials for efficiency of the air lift some curious comparisons were brought out relative to the ratio of the lift to the depth of submersion and the relative air pressure due to submersion. Thus with 16 pounds air pressure with 41 'feet water lift and 10 feet submergence, 68 cubic feet of free air per minute lifted ^ cubic foot of water 41 feet high, giving a computed efficiency of 3-|- per cent of the steam power. The efficiency was found to decrease with the increase of air pressure above what was necessary to do the work ; for instance, with an equal sub- mergence and lift of 26 feet and an air pressure of 20 pounds, 64 cubic feet of free air pumpeJ 14 cubic feet of water 26 feet high per minute, showing an efficiency of 19 per cent of the steam power in the compressor. When the air pressure was reduced to 12-i- pounds, using 26 cubic feet of free air per min- ute and pumping 8^ cubic feet of water 26 feet high per minute, the efficiency was raised to 42 per cent. It was found on trials that on a deeper submergence of i to 1.6 the efficiency rose to 53 per cent, and in all trials was greatest at the lowest pressure that the lift could be operated. It was found on a general aver- 7l6 COMPRESSED AIR AND ITS APPLICATIONS. age that the efficiencies that may be expected from the best conditions for air compression may be stated as follows : ^ = .5 efficiency 50 per cent. Submergence i.o " 40 1.5 - 30 2.0 '' 25 " Mathematicians have formulated some complicated equations in relation to the action of the air in the ascending column of water ; but as the air bubbles vary in size according to the form of the injecting nozzle, and as their coalescence and expansion produce so many variable factors, reliable results can be ob- tained only from actual tests, and even these are merely ap- proximate. In a test of the Pohle air-lift made at De Kalb, 111., the air pipe was placed inside of the well pipe with a water lift of 133 feet, and the submerged nozzle 123 feet below the surface, a nearly equal ratio. The well pipe was 6 inches diameter, air pipe 2^ inches, thus adding about 50 per cent to the friction of the ascending water and giving to the whole length of 256 feet an irregular annular space for the passage of the water and air. With the expenditure of 42.7 horse-power indicated, there was raised 207 gallons of water 133 feet, with a volume of 310 cubic feet of free air per minute. The efficiency was found to be 17-I- per cent. This shows very plainly that the friction of an internal air pipe causes a loss of efficiency. A series of trials with a gang-well system on the Pohle plan was made at Rockville, 111. In casings of 6^ inches diameter inserted in four wells, 260 feet below the overflow, and air pipes i^ inches diameter, let down 250 feet, all in 8-inch drilled wells. After several trials with return bends and small nozzles at the bottom of the air pipes with unsatisfactory results as to water flow, the bottom of the air pipe was closed and the sides slotted for 20 inches up from the bottom, giving a full and free opening for the air without any obstruction to the upflow of the COMPRESSED AIR WORK. 717 water. In this manner the service was raised from 1,000 gal- lons to 1,400 gallons per minute, but still showing an efficiency of only 24 per cent. Much doubt has existed from the early years of the air-lift system as to the possibilities in regard to conveying the water to a distance or direct to an elevation at a distance from the well. Lately there has been constructed at Point Pleasant, W. Va., on the bank of the Ohio River, a water-works employing the air-lift system to obtain water filtered into the gravelly vSoil beneath the river. The compressor was located in a power Fig. 503.— profile of the point pleasant water-works. house 500 feet distant from the location of the wells on the river bank. The receiving basin is situated at the top of the river bank, 67 feet above the top of the well pipes and 400 feet from the low-water bank of the river. In Fig. 503 is shown a profile of the situation. Well casings 10 inches in diameter were driven to the rock about 40 feet in depth. After the lo-inch casings were in place lo-inch holes were drilled in the underlying rock 1 16 feet deep, and cased 8 inches inside diameter from bottom to top. This casing was also per- forated similarly to the outer one, only the holes were larger — ■^ inch. The space between the two casings was tightly calked at the top to prevent water entering the wells at this point. 7l8 COMPRESSED AIR AND ITS APPLICATIONS. Four-inch discharge pipes and i^-inch air pipes were properly fitted and suspended in each of the wells, with their extremities 1 10 feet below the top of the 8-inch casing. Both pipes were suspended from a water-tight cap, resting on the top of the 8-inch casing. It will be observed that no water can enter these wells except through the perforations in the casings, which are lo feet to 20 feet below the flowing water in the river. None can enter at the bottom. It was the desire to allow the river water to enter the wells only through the perforations after having passed through the sand strata mentioned, which would serve as a filter; which has proved that, however muddy the river may be, the water taken from the wells is bright and sparkling at all times. Just when the wells were completed and the pipes in place and extending up the sloping river bank a short distance, the river rose over the wells. For two months the wells stood unused. In the mean time the reservoir, receiving basin, and power house were completed, and the work advanced as fast as possible. Just as soon as the air compressor was in place the air pipes were connected up and the wells tested before the discharges were extended to the receiving basin. One well was found with a deposit of sand in the bottom reaching 5 feet above the foot of the discharge pipe. Several unsuccessful efforts were made to force air into this. well. The river having re- ceded, the air pipe was disconnected at the top of the well and a |-inch gas pipe coupled and lowered. It stopped 5 feet from the bottom. It was churned a few minutes and soon went down the remaining 5 feet. Again the air pipe was coupled and the air pressure increased to 90 pounds per square inch. The effect was almost startling, but gratifying. The obstruc- tion was cleared out very quickly. No other system of pump- ing could possibly have accomplished the clearing out of this well of the sand deposit. The discharge and air pipes to each well are independent. That is, each well has a separate discharge to the receiving COMPRESSED AIR \VORK. 719 basin and a separate air pipe from the receiver. These are carefully graded and are not exposed at any point except where the discharges pass through the top of the walls of the receiv- ing basin, and have open discharge. The working pressure is from 45 to 50 pounds, varying with different river levels. The discharge of water is not constant, however, but irreg- ular or intermittent, as though the air and water formed alter- nate strata or volumes within the discharge pipes. It varies with the depth of water in the river, ranging from i volume of water to 8 volumes of free air, to i to 6. As the river is constantly rising and falling and is frequently 25 to 40 feet deep over the wells, the pressure on the sand surrounding the wells is constantly changing and affects the capacity of them as well as the necessary air pressure to pump them. The reservoir is situated about i^ miles distant and at 225 feet elevation. Water is taken from the receiving basin by belt-driven triplex outside-packed plunger pumps, 9 inches diameter by 12 -inch stroke, operated at 37 revolutions per minute, delivering about 22,000 gallons per hour. As there is no demand in the town for electric current dur- ing the day, the works are operated at night only. Usually the air compressor is operated one night, and the following night the forcing pumps. The water received the previous night in the settling or receiving basin has about twelve hours to be- come cleared of any sand brought with it from the wells before going to the reservoir. This basin has a capacity of about 225,000 gallons; the reservoir about three times this quantity. The construction of the receiving basin is the same as the reser- voir. The engine has ample power to operate all the machin- ery at the same time. Two men only are required to attend the combined plant. In addition to the public and private consumption of water, two busy railroads are consumers. All customers are served by meter, and therefore there is practi- cally no waste. 720 COMPRESSED AIR AND ITS APPLICATIONS. There can be no doubt that water taken by air in this man- ner is purified to some extent, the admixture of air serving to oxidize and destroy organic matter. Samples of the water taken are bright and sparkling, have no odor, and remain ap- parently unchanged. There probably is not another town of 5,000 inhabitants in the country that has a better or more com- plete combined water and light works. Certainly there is not another town of any size on the banks of the Ohio River from Pittsburg to Cairo that has better water, if as good. The works have been in constant operation since built. What has been accomplished at Point Pleasant can be done ^t hundreds of other small towns similarly situated where there is no water-works. Here it has been demonstrated that bright, sparkling water can be obtained from a muddy, filthy stream without the use of chemicals or mechanical filters. Just use the filter nature has so abundantly supplied at the bottom of such streams, and by proper arrangement of the pumping system combined with an electric-lighting system, thus economizing the operating expenses to a minimum, estab- lish first-class water and electric service on a paying basis when neither separately would pay operating expenses. The air-lift system is undoubtedly the simplest as well as the best of all known methods of serving such towns with good water. Nor is the system less applicable to larger towns, as well as to factory and domestic supply. Artesian wells, or wells supplied from land sources, gener- ally yield hard water or water highly charged with mineral salts. The water at Point Pleasant is soft, pleasant, and whole- some. The railway companies using it speak very highly of it. It is simply Ohio River water freed of filth and all objec- tionable matter that render it so disgusting at many towns along the stream. COMPRESSED AIR WORK. 721 THE COMPOUND AIR LIFT. The idea of compounding the air lift was first proposed by Dr. Pohle, and has since come into use for shallow sumps. Fig. 504 represents the conditions of a sump of about one-quarter of the total lift in depth, in which an auxil- iary pipe is introduced to receive the water at about twice the depth of the sump to act as a pump well for a higher lift. By this method the inconvenience and cost of a deep shaft or boring may be avoided and the compound system quickly applied in emergencies. As yet we have no data as to its effi- ciency for permanent use, but there is no doubt that economy due to decreased air pressure will be found to warrant its adoption in mine and drainage work. MULTIPLE STAGE AIR-LIFT PUMPING. In Fig. 505 we illustrate the possibili- ties in the work of compressed air in pumping water to great heights from shallow sumps by the Pohle air-lift sys- tem. In order to show the detail of opera- tions the illustration is spread out. In practice the several wells may be bunched together to occupy the smallest space in a mine shaft. It will be readily perceived that but one air pressure is needed, no more than sufficient to operate the highest lift in the multiple-stage system. The lesser lifts may be regulated by valves in the air branches to exactly meet the volume and pressure required for the lower lifts. Its air economy may balance the cost of a deep sump, but its effi- ciency is yet to be tested. 46 Fig. 504.— duplex air lift. 722 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 505.— multiple stage air lift. THE AIR-LIFT PUMPING SYSTEM OF THE PNEUMATIC ENGINEERING COMPANY, NEW YORK CITY. The Special feature of the air-lift pump- ing system of this company is due to the patents of Mr. S. W. Titus, which claim an air tube within the well tube, closed at the lower end and perforated with lateral orifices at different points in its height with a series of cylindrical valves corre- sponding with the orifices, differentially, and attached to a central stem projecting above the top of the air pipe and terminat- ing in a screw, yoke, and valve wheel. The relative positions of the orifices and valves are so arranged that they can be opened successively from the top downward to control the air pressure required for the varying heights of the water in the well, which in most wells varies greatly with the quantity pumped. By this device, which is operated by the valve wheel at the top of the well pipe, the best point of sub- mersion of the air pipe for the most eco- nomical use of air required for the vary- ing height of the water level in the well and the height to which the water is to be pumped, is obtained. The section to the left in Fig. 506 shows a dou- ble-tube well ; the sec- tions are self-explana- tor3^ COMPRESSED AIR WORK. 725 J^-t. c Fig. 506.— air-lift i-ump of the pneumatic engineering company. ^' \P^ '' ^ V ^,1 . ^^ \ J \ I'V'i IV \ I A \ / iV ■■ 1 n i . _ \U , J 1 A>^ • ■ i k"- !ir» Fig. 507.- a line of wells operated by compressed air. 724 COMPRESSED AIR AND ITS APPLICATIONS. Fig. 507 is a scenic view of a system of air-lift gang wells discharging into the funnels of an underground conduit hav- ing a gravity flow to a basin from which the water may be pumped to a high reservoir. A direct system of pumping water by compressed air under the patents of Prof. E. G. Harris is operated by this company. The name "direct air- pressure pump " is applied to that class of pumps in which the liquid is taken into an air-tight vessel and then driven out by the ap- plication of compressed air directly to the surface of the liquid. For instance, if the vessel B (Fig. 508) contains water, and air be forced in through the pipe C, the water will be driven out through the pipe A. The apparent simplicity of this operation, and the ab- sence of costly cylinders, pistons, rods, valves, etc., have made it a popular means of water supply with various modifications. This system is not a new one, having been patented by Upham in 1809, and the system in its duplex form was patented in England in 1865. The apparent difficulty in the use of this system lies in the loss of power when the compressed air in B, after driving the water out of the vessel, is allowed to escape into the atmos- phere, thus losing all the power that was required to compress the air. The percentage of this loss increases with the head against which the water is pumped, and is about 50 per cent when pumping to a height of 100 feet. Fig. 508.— direct-pressure system. COMPRESSED AIR WORK. 725 In the following system, the above difficulties are overcome to a degree that cannot be surpassed ; for in it there are no floats and the air is )iot alhnvcd to escape, being used over and over so that none of the ^.vork done on it is directly lost. Fig. 509 vshows how the above c o n d i - tions are at- pvATER tained. Sup- COMP^ESSOR. 'W Pur^p Tanks pose the compressor to be in operation with switch set as in the figure; the air will be drawn out of the right-hand tank and forced into the left-hand tank; and in so doing will draw w^ater into the former and force it out of the latter. The charge of air in the system is so adjusted that when one is emptied the other is just filled. At that moment the switch will reverse the pipe conditions so that action in the tanks will be reversed. The automatic control of the action of the pump is made by an air switch at the com- pressor, which is thrown by the differential pressure in the air pipes. The change in the pressure of these pipes alter- nating between the hydrostatic pressure in the air force pipe and the absolute pressure in the air suction pipe is equal to the head of water in the tank above the water level in the well. At the moment of the greatest difference in pressure in the air pipes, the automatic switch reverses the connections, and the compressor draws the air from the empty chamber and forces it into the full chamber. The compression and expansion nearly balance each other, and there is but little loss in power. /^^ — iVATCfi SUPPLY Fig. 509.— duplex auiomatic water lifi ']2(^ COMPRESSED AIR AND ITS APPLICATIONS. The same system, as shown in Fig. 5 10, may be operated as a two-stage or compound water lift by placing one of the cham- bers in the well or sump and discharging its water into a sump or open tank at a higher -level. They may be operated alter- ^,^,.^^,^ ^ nately as before, and thus be made Automatic^ it uj— '^f . i i r i i f] ^L to raise one-half the volume of Air Air_^ ^ !5j water to double the height, or ater rLj JJ Compressor ^ raise one-half the volume to the same height with one-half the air pressure. The size of air pipes in this system re- quires a somewhat complex adjustment in re- lation to the size of the water chambers and the height of the water lift, as well as the distance of the compressor from the chambers, for the best economy ; the work of compression and expansion in the air pipes being an absolute loss , subject to economical adjustment for least friction, J while the compression and expansion in the displace- FiG. 510.— TWO- ment chambers are a necessary loss to meet the pump!' '^'""""""^ hydrostatic conditions of the height to which the water is raised. Its efficiency is due to the well-balanced condition of the pumping plant, including the compressor, sizes and length of air and water pipes, that the friction maybe a minimum for the quantity of water to be pumped. Under the best conditions, an efficiency of 65 per cent of the indicated work of the com- pressor may be expected at 75 pounds air pressure, pumping water to a possible height due to that pressure, and varies in- versely with the height and pressure. The principle of the direct air-lift pump with discharge of air at each stroke is illustrated in Fig. 5 12 by one of the earlier methods of operating the air valve by a float, which was placed on the outside of the chamber and connected with the top and bottom of the chamber by a flexible tube; so that the float, alternately filled with water or air by hydrostatic equilibrium COMPRESSED AIR WORK. 727 through the flexible tube connection, was raised at the moment of full discharge of water from the chamber, throwing the air Fig. 511.— the automamc swiich of the harris system. valve open to the exhaust and closing the air inlet. The water rising in the chamber filled the float at its upper position, when it fell by its weight, fully opening the inlet air valve and clos- ing the exhaust. A flap valve on the bottom of the chamber admit- ted the water by gravity. This system has been modified in vari- ous ways by rods directly connected to the air valve and a sliding float within the chamber, one form of which is illustrated in Fig. 513, in the Halsey pneumatic pump, which consists of a tank submerged in the water or other liquid to be Fig. 512. FLOAT-GOVERNKD AIR-LIFT PUMP. 728 COMPRESSED AIR AND ITS APPLICATIONS. pumped. From the air valve contained in the top casting a rod descends through the tank, having a float upon it, this float being an inverted bucket of sheet metal. The water flows into the tank when the air exhaust is open, the inverted bucket rid- ing on top of the water ; and when full the bucket engages with Fig. 513.— the halsey direct-air-pressure pump. a collar on the top of the rod lifting the same, opening the air valve and closing the exhaust. The air is thus admitted di- rectly to the surface of the water and forces it out. As the w^ter level descends the bucket at the lower end becomes un- covered ; its weight pulls down the rod and reverses the valve, thereby discharging the air, when the operation is repeated. We should say that the rod described also operates a supple- COMPRESSED AIR WORK. 729 mentary valve which turns the air into one or the other end of the main valve-chest precisely like a common steam pump. It is plain that the machine is entirely automatic and extremely simple, and adapted to a very wide range of uses. It is part of the Pneumatic Engineering Company's pumping system. In the Clayton patent lately issued, a sealed float rises and falls on a rod with stops to operate the air valve. A combination of the direct-acting tank system and the Pohle expansion air lift has been devised by Mr. Wheeler, by which the high-lift system maybe utilized from a shallow sump by raising the water about one-half the height by direct press- ure, then injecting air under the water column from the same air pipe used for the direct lift, and thus doubling its ele- vation. In Fig. 514 is shown a sec- tional elevation of this system, in which A is the direct pressure or displacement chamber, from which the water is raised to a height at C ; air is injected at B, and by its lifting and expanding action com- pletes the lift; the pressure in the cham- ber A being equivalent to the deep immer- sion required in the Pohle system. This system, as shown in the figure, is alternating, and evidently could not run constantly with one chamber ; but by making a double-chambered direct lift as in Fig. 518, and connecting the air pipe to the water c(jlumn direct from the pressure side of the air compressor, and using the air switch only on the direct-lift pipes, a continuous flow would be obtained. The efficiency of the Wheeler pneumatic pump just de- scribed compares very favorably with any of the other methods of pumping by air pressure. In a series of tests made by Mr. H. Fig. 514. —combined air- lift PUMP. 730 COMPRESSED AIR AND ITS APPLICATIONS. C. Behr, published in Compressed Air, the computed effi- ciencies under varying conditions of air pressure of from 19 to 41 pounds per square inch for a lift of 105 feet from, a shallow sump, as shown in Fig. 5 14, were from 24 to 48 per cent of the least work needed from the compressor, or from 17 to 30 per cent including the efficiency of the compressor. COMPRESSED-AIR PUMPS OF THE MERRILL MANUFACTURING COMPANY, NEW YORK CITY. We illustrate in the following figures the automatic com- pressed-air system of the above-named company, who are operat- ing under the patents of Mr. F. H. Merrill. By this system air may be compressed at any available distance from a well or water supply, and perform its whole duty, save friction, in pumping water to any re- quired height or into hori- zontal mains to distant res- ervoirs. The apparatus consists of one or two water cham- bers, adapted to be sub- merged at the source of water supply, and an auto- matic air valve located above the water and con- nected with the chambers by one or two air pipes. The automatic air valve di- rects compressed air to and from the water chambers, Fig. 515.— single-acting pump. . .... , . , from which the water is al- ternately discharged by the direct action or displacement of the compressed air, without the intervention of pistons or other complicated mechanism. WATER LEVEL COMPRESSED AIR WORK. 731 Fig SIC.-' AUTOMATIC AIR-VALVE HEAD. By the duplex arrangement of chambers a perfectly steady discharge is obtained. The automatic air valve (Fig. 516) is by far the most impor- tant part of the apparatus. This device is a remarkably simple and ingenious mechanism, self-con- tained and certain in its action. It is actuated solely by compressed air applied on differential surfaces, and is entirely independent of the water chambers. The valve head contains a double-disc differential air valve, which is operated in one direction by compressed air through a small valve port opened by a water float in the under sec- tion of the valve head, and in the opposite direction by a spring. The water enters by a pipe connection with the main discharge pipe and is released by the air when the water in the pump chamber falls to the discharge valve by the uncover- ing of a supplementary pipe connected with the float chamber. The throw of the differential valve operates a piston valve to change the flow of compressed air alter- nately from one cham.ber to the other, and also alter- nates the exhaust. The single chambers are made for capacities of 25 and 50 gallons per minute. In Fig. 517 is shown the internal construction of the water chamber with the inlet and discharge water valves. ,,,^. 5X7.-section, water va.vks. 732 COMPRESSED AIR AND ITS APPLICATIONS. In Fig. 518 is represented the larger size of a duplex direct- acting air pump having a capacity of from 200 to 350 gallons per minute. With this class of water lifts it is not necessary to place the operating valve mechanism near the water chambers as repre- FlG. 518.— THE DOUBLE-CHAMBERED PUMP. sented in the figures, but at any convenient location at the top of the well where it can be easily inspected ; then there will not be less efficiency of the pump than is due to the volume of the air in the connect- ing pipes, between the valve and chamber. A differential piston air-lift pump (Fig. 519) is made by this company, adapted for light duty and domestic service, and is de- signed for pumping from driven wells or any place where a displacement pump cham- ber cannot be inserted or submerged. It consists of two brass differential cyl- FlG. 519 —DIFFERENTIAL . , ^ . . -i 1 • i 1 1 J PISTON PUMP. mders, having connected pliable packed COMPRESSED AIR WORK. 733 l^ , LfK pr In In I:. vM i 1 r *J^ differential pistons, and an air-pressure controlling valve in the head of the larger cylinder, actuated by the pistons at the extreme end of their strokes. This little pump will fill the requirements of many light duty cases, using compressed air furnished by an air compres- sor located any distance away, driven by any available power — belt, steam, electricity, gas, or oil. It is suitable for any suction up to 15 feet and for 50-feet lift. In Fig. 520 is shown the combination inductor and displacement pump, for use in bored wells, in which the induced lift on the principle of the Pohle air lift raises the water to a displacement cham- ber in a pit at the surface, from which it is raised to the required height by direct air pressure. In Fig. 521 is shown a section of a gang system of air-lift wells with cen- tral displacement pump. In Fig. 522 is shown a Merrill water- pumping system for service where it is necessary that the valve mechanism or working parts be placed some distance from and above the water chambers, as in the case of rivers where the rise and fall of water are great, and w^here it is desired to have the controlling valve above high water, and accessible at all times. By this system of arranging the location of the air valve above and at a distance from the location of the w^ell or intake, and thus facilitating a pure water supply for public and private use by locating the wells in the filter sands of streams and w^ater-courses with the air valves on the bank and an air-com- pressing station at any convenient distance, a valuable water- supply service may be made available at all times and under any condition of flood that would otherwise derange the old Fig. 520.— combination i'umi'. 734 COMPRESSED AIR AND ITS APPLICATIONS. systems of water supply from rivers. The only precaution necessary would be to build the well curb above the flood line, or cover the well with sand and carry the exhaust pipe up the bank, or to a safe place out of flood-water range. In this man- ner the neglected and scanty water supply of towns and fac- tories may be reinforced with the pure and filtered element so essential to life and prosperity. Air pressure is used for elevating milk in dairies and for aerating milk. For elevating, the milk is poured into large ie=""^r im=^ Fig. 521. -the gang system of bored or driven wells. In combination with the direct air-pressure lift. By this method a settling- basin will gather the sand from the bored wells, and the direct displacement pump will be free to pump clear water. cans, the top closed and connected with an air pump. A pipe from the bottom of the can conveys the milk under air pressure to any required height or distance. Color liquids in dye houses which are destructive to pumps, or are injured by contact with the metals of pumps, are elevated or discharged at various points through pipes suitable for the coloring fluids, by direct air pressure. COMPRESSED AIR WORK, 735 In chemical works the same system of transfer of acids is used. The manufacture of sulphuric acid is a compressed-air proc- ess in which the large condensing chambers are dispensed with and the process is made more direct and compact. The sulphur is burned under air pressure in an air-tight furnace, and by the ilfer- ^-^4^... 1 , „ 1< e1_' T I ■ i-^W "r^ '^. • ' ^ FRONT ELE\ ATION OF FNEU. PUMP, SIDE ELEVATION OF PNEU PUMP. Fig. 522.— the Merrill pnp:umatic pump. Direct acting, with elevated air valves. same pressure the products of combustion are forced through pipes beneath water in a closed tank, rising in bubbles, and so on through a series of tanks, until the entire acid product is absorbed. ECONOMY OF COMPRESSED AIR IN PUMPING. Fig. 523 represents what has been termed the endless chain of pneumatic power, by which a volume of air is compressed, transmitted to a pump or motor, does work, is exhausted into a return pipe, and retransmitted to a low-pressure receiver at a 736 COMPRESSED AIR AND ITS APPLICATIONS. low temperature, and again compressed to the proper working pressure for another round in this cycle of air work. It has been in use in California for several years with success for pumping and drilling, and is known there as the " Cummings process " or system. The economy of this system is most apparent in eliminating frost at the exhaust and the conservation of heat. The mois- FIG. 523.— THE ENDLESS CHAIN IN COMPRESSED-AIR WORK. ture in the air is soon condensed and deposited in the low-press- ure cold-air receiver, when the system becomes a dry-air one, and may be operated as a dense-air system by which the adia- batic losses are lessened by operating on the greater curve of heat expansion and contraction due to higher pressures as well as the less differentiation of vohmies at the higher pressures. This singular property of compressed air is graphically illus- trated in the diagram (Fig. 45). It is also in use in the Allan dense-air refrigerating machine. The economies of this system, due to working pumps and COMPRESSED AIR WORK. 737 drills or motors that carry full pressure nearly to the full stroke, have been worked out by Mr. A. E. Shodzko, who has found an efficiency of .69 with working pressures of 200 and 100 pounds in the two pipes, as against .33 in the single-pipe sys- tem, as ordinarily used, as between the compressor and motor. With reheating the efficiency is increased in this system to a possible 85 per cent. In ordinary pressures used in mining machinery, say up to 90 pounds, and exhausting into the return pipe at 30 pounds pressure, the continued operation will work under a temperature C3'cle of 200° F.,' while in the single-pipe system with open exhaust the working cycle is about 300° F. under the same operative pressure. The cJaim for efficiency and practicability for this system seems to have been criticised by assuming that the motor, pump, or drill must be operated at full pressure for the full stroke; but this claim is not reasonable, for the possibilities of expansion between the initial pressure in the flow pipe and the pressure in the return pipe only involves the air friction in the two pipes, leaving a considerable margin for expansion econ- omy in motors ; but this principle cannot be applied to rock drills and hoisting engines further than their fixed cut-off. COMPRESSED AIR FOR LIFTING SEWAGE. The Shone system as used in England is illustrated in a ver- tical view of the air lift in Fig. 524 and a plan in Fig. 525, which represents the sewerage system in the city of Norwich, Eng- land. The old works were subject to floods in the lower part of the city ; by the apparatus shown in the illustration the old sewers were intercepted at five points near the river, and water lifts by direct air pressure were located to lift the sewage from 15 to 2 1 feet indifferent localities to a main outfall sewer that discharged at a distant pumping station, from which it is pumped to a sewage farm. A pair of turbine wheels at the dam above the town operate the compressors at 18 pounds pressure, which dis- 47 738 COMPRESSED AIR AND ITS APPLICATIONS. charge 6$o cubic feet free air per minute into two large re- ceivers, from which the compressed air is distributed through Fig. 524.— elevation of sewage lie- underground' mains to the different lift stations. Each station is provided with two air-lift chambers with floats and trip valves or rods to operate the air valves. The ejector chambers vary Plan Fig. 525.— plan of sewage lift. COMPRESSED AIR FOR PURIFYING WATER. 739 in size at the different stations to meet the variation in sewage flow from the districts converging at each station, ranging in cubic contents from 300 to 2,000 gallons. The automatic pneumatic cesspool drainage is extensively in use in the United States. Its convenience and value from a sanitary point of view cannot be overrated. A simple form of this device is in operation at La Crosse, Wis., to clear the pits of a round-house; consisting of a large tank in a catch-basin, in which a float slides upon a rod between stops that opens a three-way valve in an air-pressure pipe which discharges the water to a higher level sewer, the water flowing into the tank by gravity through a flap valve on the release of the air press- ure through the action of the float and valve. AERATION OF WATER BY COMPRESSED AIR. It is well known now, among hydraulic engineers, that an ample aeration of water in tanks and reservoirs will prevent stagnation, check the growth of algae, remove the disagreeable odor from decomposing vegetable matter, and deposit the salts of iron that sometimes pervade waters from iron soils or that have traversed long lines of iron pipe. Fig. 526 represents the pipe plan for aerating a tank 62 feet in diameter, 59 feet high, holding 1,300,000 gallons, at Brockton, Mass. In the bottom of the tank are three 2 -inch galvanized iron pipes which radiate from a point near the side as shown. The centre arm is 56 feet long, and the two side arms 47 feet. Spreading out from these pipes are thirty-nine brass tubes one- quarter inch in diameter, except five long branches from the cen- tre arm, which are three-eighths inch in size. The small pipes are perforated at distances of 3 feet with i-inch holes, and are supported on iron chairs which hold them clear of the bottom. The 2 -inch pipes are carried through the supply pipe from the pump, and furnished with valves to con- trol the flow of air. They are finally connected with a 2^-inch 740 COMPRESSED AIR AND ITS APPLICATIONS. pipe from the pumping station, which is provided with a check valve to prevent water from going to the pump. The air is supplied by a 7-i- X 9 X 9 inch Clayton duplex compressor, fur- nishing 172,000 cubic feet of air in twenty-four hours. The air is forced directly into the tank, no receiver being used. By this means the water is thoroughly agitated and aerated, doing away with its former odors and taste. Another method of aeration of water is by pumping air di- rectly into the main between the intake and the reservoir, and into the delivery main from a reservoir. In another case, in order to improve a supply drawn from a lake in which algae had given some trouble, a 1 2 -inch pipe was laid from the gate house at the lake for a distance of 350 feet to within 50 feet of the lowest part of the main. At this point a small Clayton com- pressor, driven by a lo-inch double-discharge turbine, was set up. This plant required 259,000 gallons of water in twenty-four hours to force 82,250 gallons of air into the 200,000 gallons of water supplied to the town from the lake. When the water was turned on to the wheel, the air was forced into the main against the flow in the pipe and rose toward the lake, coming up through the gate house in great volumes and agitating the water with consider- able violence, so that it immediately lost its taste and odor. The pressure of the air as delivered from the compressor was 20 pounds per square inch. In this connection, attention is called to the aerating plant at Charleston, S. C, where equal satisfaction has followed the adoption of this method of puri- fication. Every practical superintendent and engineer who has Pig. 526.— water-tank aeration. COMPRESSED AIR FOR PURIFYING WATER. 74 1 had any extended experience with aeration seems to favor it, as far as we have been able to learn. As the subject now stands, it is pretty generally admitted that aeration will prevent stag- nation, check the growth of algae, remove disagreeable gases, and deposit the salts of iron that sometimes occur in a ground water, although it has yet to be proved that it will hasten the oxidation of organic matter. Water in its natural state is never found chemically pure ; matter more or less foreign is identified with it and detected under the test of the chemist. Nevertheless, waters thus found are fit for human consumption, and, taken from nature's labora- tory, are pure enough for general use. The methods adopted for purifying water are oxidation or aeration and filtration. Nature herself practises and carries on successfully the process of purification. When her adminis- tration is interfered with by man's construction of dams and reservoirs to confine her waters, it then becomes necessary for him by mechanical means to imitate her example. In this attempt he must recognize her laws. Oxidation or aeration is one of nature's processes carried on successfully for the purifi- cation of water. The oxygen is dissolved in the water, coming in contact with whatever organic matter may be associated with the water, changing it into nitrites and carbonic acid. The greater the agitation of the waters, the greater the beneficial changes thus wrought. Cascades, fountains, the introduction of air to conduits, arti- ficial falls, thin films of water passing over large surfaces — in fact, any device that will permit the air to mingle with the waters — give new life to the waters and death to organisms. The plan adopted by the Utica (N. Y.) Water Company is on the fountain principle, discharging the water under pressure through a series of pipes, the aggregate areas presumably equal to the main discharge pipe, and into a shallow basin. The greater the pressure the greater the height the waters are elevated by their several columns, giving proportionately time 742 COMPRESSED AIR AND ITS APPLICATIONS. for the action of the air on the ascending and descending waters. It occurs to one's mind, however, that the quantity of water thus treated should not be in excess of the daily amount used, that each day's supply of water should be fresh. This mode of purification of water will require treating reservoirs of shal- low depth and surface area equal to requirements. A similar plan to the Utica plant is the one at Fresh Pond, adjacent to the Stony-brook reservoir, at Cambridge, Mass. ; different in that four outlets of discharge are in use, and throw- ing the water into the air 40 feet above its outlet. THE PNEUMATIC CYANIDE PROCESS FOR THE EXTRACTION OF GOLD. The features of the "pneumatic" process are so easily un- derstood that it does not require an expert or a thorough chem- ist to appreciate them, for every mining man has had more or less experience with compressed air, and most of them know something about the cyanide process and understand that oxy- gen is absolutely necessary in a solution of cyanide of potassium in order to form a new compound, cyanogen, which is the true Fig. 527— series of leaching vats, or tanks, fitted with pipes and valves for the INTRODUCTION AND CON TROL OF THE COMPRESSED AIK. solvent of the gold. They know also that agitation hastens the process of dissolving and extracting the gold values during the leaching process, because agitation, or stirring, enables the oxy- gen of the air to reach the solution more rapidly to form cyano- gen and also to bring the ore and solution into more intimate contact, and does in a few hours what it takes days to do if the ore and solution remain unmoved in the leaching vats. Many attempts have been made to stir or agitate the mass COMPRESSED AIR IN THE CYANIDE PROCESS. 743 of leaching ore by machinery ; but the great costs of power, ex- pensive construction, breakage of parts, etc., have caused them to be abandoned, and mill owners have gone back to the old slow process of letting the ore stand for days in the leaching vats because there was no practical and cheap way of agitating Fig. 57S.— sfxtion through the leaching vats. Showing the air pipes under the perforated bottom and the double trap-door in the bottom for discharging- the leached refuse. them, or of getting the oxygen through the solution, except by the slow absorption from the atmosphere. Just at this time, when it seemed as if improvement in the cyanide process was at a standstill, the " pneumatic " process comes forward with a method so simple and so effective that it is a wonder that it was not thought of sooner. It is simply the introduction of strong currents of com- pressed air into the bottom of the leaching vats, which force their way upward bubbling and boiling through the mass of crushed ores and cyanide solution, and thus furnish both the oxygen and the agitation needed for the rapid and thorough extraction of the gold. This method of forcing the air through the leaching ores can be readily understood by means of the cuts shown. The air pressure required is small; no more than to overcome the hydrostatic pressure of the liquid and keep the air bubbling like boiling water. Reheating the air tends to warm the liquid and to facilitate the work. It amply pays for reheating the air. WOOD VULCANIZINC;. The process of vulcanizing wood by the Haskins system is about as follows : Large iron or vSteel tanks are arranged hori- zontally and of sufficient size to admit the charge of wood re- quired to be vulcanized. 744 COMPRESSED AIR AND ITS APPLICATIONS. Coils of pipe are placed inside the tanks for the purpose of heating the air to the desired temperature of about 285° to 300° F. The heating is usually done by steam. The wood is placed inside the pipe-lineJ tanks and steam is turned on until the interior is heated to about 200° F. Then the openings are closed and compressed air is admitted up to 150 or 200 pounds pressure. The air is kept circulating around the wood at an average heat, the desired temperature being 285° to 300° F. for eight or ten hours. The circulation is accomplished by means of a circulating engine which takes the air out of the vulcanizing tank, passes it through a reheater and back to the tank. This process prepares the wood in such a way that it will last almost indefinitely. AGING OF LIQUORS. The purifying of alcoholic liquors is accomplished by com- pressed air through the Gushing process, which has been in vogue for many years. The liquor is placed in receptacles for the purpose, and air, after it has been washed and purified by Professor Tyndall's well-known method, is compressed and forced through perforated pipes entering the liquor in minute streams. The liquid is violently agitated and the air permeates every portion of it. The air being warm oxidizes the fusel oil and at the same time volatilizes and expels into the open air the light poisonous ethers, leaving the liquors thoroughly pure and free from aldehydes. It is claimed that by this process new liquor for medicinal purposes is made practically as good as old, and that the drinking of liquor treated thus does not cause stupefaction, headaches, and other disagreeable results. Chapter XXXIIL REFRIGERATION. REFRIGERATION BV THE VACUUM SYSTEM. This is generally known as the vacuum process, for as the refrigerating agent itself is rejected, the only agent of a suffi- ciently inexpensive character to be employed is water, and this, owing to its high boiling-point, requires the maintenance of a high degree of vacuum in order to produce ebullition at the proper temperature. The vapor tensions of water at tempera- tures up to boiling-point at atmospheric preSvSure are given in Table II., from which it will be seen that at 32° F. the tension is only 0.089 pounds per square inch. In ice-making, therefore, a degree of vacuum must be maintained at least as high as this. The earliest machine of this kind appears to have been made in 1755 by Dr. Cullen, who produced the vacuum by means of an air pump. In 18 10 Leslie, combining with the air pump a vessel containing strong sulphuric acid, for absorbing the vapor from the air drawn over, and so assisting the pump, succeeded in producing an apparatus by means of which from one to one and one-half pounds of ice could be made in a single operation. Vallance and Kingsford followed later, but without practical results; and Carre many years afterward embodied the same principle in a machine for cooling and for making small quan- tities of ice, chiefly for domestic purposes. His machine, which is still sometimes used, consists of a small vertical vacuum pump worked by hand, either by a lever or by a crank, which exhausts the air from the carafe or decanter containing the water or liquid to be frozen or cooled. Between the pump and the water vessel is a lead cylinder, three-fourths full of sulphuric acid, over which the air, and with it the vapor given off from the liquid, is caused to pass on its way to the pump. The vacuum 748 COMPRESSED AIR AND ITS APPLICATIONS. thus produced causes a rapid evaporation, which quickly lowers the temperature of the water ; and if the action is prolonged for -■about four or five minutes, the water becomes frozen into a block of porous, opaque ice. The charge of acid is about four and one-half pints, and it is said that from fifty to sixty carafes oi about a pint each can be frozen with one charge. So long as the joints are all tight, and the pump is in good order, this apparatus works well ; but in practice it has been found trou- blesome and unreliable, and consequently has never come into anything like general use. In 1878 Franz Windhausen, of Berlin, Germany, brought out a compotmd vacuum pump for producing ice direct from water, on a large scale, without the employment of sulphuric acid ; and also an arrangement in which sulphuric acid could be used, the acid being cooled by water during its absorption of the vapor, and afterward concentrated, so that a fresh supply was rendered unnecessary. This apparatus was improved on in 1880; and in 1881 a machine nominally capable of producing 1 5 tons of ice per twenty-four hours was put to work experi- mentally at the Aylesbury Dairy at Bayswater, England. It consists of six slightly tapered, ice-forming vessels of cast iron, of circular cross section, closed at their bottom ends by hinged doors with air-tight joints, into which water is allowed to flow through suitable nozzles, the cylinders being steam-jacketed in order to allow the ice to be readily discharged. The upper parts of these vessels communicate with the pump through a long horizontal iron vessel of circular section containing sul- phuric acid, which, w^hen the machine is in operation, is kept in continual agitation by means of revolving arms. The acid vessel is surrounded with cold water, which carries off most of the heat liberated during the absorption of the vapor. The pump has two cylinders, one double-acting of large size, and a smaller single-acting one. The capacities of these cylinders per revolution are as 62 to i. The air and whatever vapor has passed the acid are drawn into the large pump, which partially REFRIGERATION. 749 compresses and delivers them into a condenser. Here part of the vapor is condensed by the action of cold water, the remain- der passing along with the air to the second pump, where they are compressed up to atmospheric tension and discharged. The advantage gained by the use of a compound pump is due to the action of the intermediate condenser and to the compression being performed in two stages, by which the losses from the clearance spaces in the large pump are rendered much less than they would be if compression to atmospheric pressure were ac- complished in a single operation. The effect of the pump is said to be such that a vacuum of half a millimetre of mercury, or about 0.0097 pound per square inch, can be continuously maintained : though in actual work about 2^ millimetres, or 0.0484 pound per square inch, is as low as is necessary. The concentration of the acid is effected in a lead-lined vessel, in which is a coil of lead piping heated by steam, the pressure in the vessel being kept down by means of an ordinary air pump. No acid pump is needed, as the transfer from one vessel to an- other is effected by the pressure of the atmosphere. The com- paratively cool weak acid on its way to the concentrator is heated in an interchanger by the strong acid returning from the concentrator. Six blocks of ice, each weighing about 560 pounds, are formed in about twenty minutes after starting, The charge of acid is said to serve for three makings of ice, after which it becomes too weak, and requires to be concen- trated. The water being admitted into the ice-forming vessels in fine streams offers a large surface for evaporation, and is al- most immediately converted into small globules of ice, which fall to the bottom and become cemented together by the freezing of a certain quantity of water that collects there. This water being in a violent state of ebullition, the ice so formed is not solid, but contains spaces or blow-holes, which, as soon as the block is discharged from the vessel, become filled with air and cause opacity. vSeveral attempts have been made to produce 750 COMPRESSED AIR AND ITS APPLICATIONS. transparent ice by the direct vacuum process, but so far with- out success. Distilled water, or water deprived of air, has been tried, and hydraulic pressure has been used for compressing the porous opaque blocks, but neither plan has been found practi- cable commercially. It would appear that the only way to make clear ice by the vacuum process is by forming it in moulds, ^subjected externally to the action of brine previously cooled by the evaporation of a portion of its water. The cost in this case would necessarily be greater; but the ice w^ould be solid and transparent, and would consequently have a higher commercial value. The latent heat of liquefaction of water being 142.6° F., the total heat to be abstracted in order to produce i ton of ice from 1 ton of water at 60° F. is 382,144 F. ppund units. Tak- ing the latent heat of vaporization of water at 32° F. to be 1 ,09 1 . 7, it is obvious that 350 pounds must be evaporated to make the ton of ice. But in addition the sensible heat of evaporated water, which entering at 60° would leave at about 32°, would have to be taken off ; and this would require the evaporation of about 9I pounds more, making a total of about 360 pounds, without allowance for loss by heat entering from without, which would be considerable. The total water actually used is given by Mr. Piper at 12 tons per ton of ice, including the quantity required for cooling purposes. The fuel consumption is stated to be 1 80 pounds of coal per ton of ice ; but a much larger quantity is actually required. It is consumed in generating steam for driving the vacuum pump and the concentrator air pump, and for evaporating the water absorbed by the acid. According to Dr. Hopkinson, the cost of making i ton of opaque ice is 4.9. (about $i); experience has shown that a much higher cost is required to cover the necessary expenses for repairs and maintenance. Windhausen's machine has not met with any extended application, owing no doubt to the opaque and porous condition of the ice produced by it, and to the large and cum- brous nature of the plant, which must doubtless require great care and supervision in working. REFRIGERATION. 75 I A vacuum apparatus for refrigerating liquids by their own partial evaporation, and for making ice, was brought out in 1878 by James Harrison in England. Its chief feature is the revolving cylinder or pump, which affords a simple and effi- cient means of exhausting large volumes of vapor of low ten- sion, without incurring the loss from friction of ordinary piston- packings, and the trouble of keeping them tight and in good working order, while at the same time the first cost is much reduced. The pump consists of a hollow iron cylinder, revolv- ing on a horizontal axis, and divided into compartments by longitudinal partitions of L section. It is partially filled with a non-evaporable liquid, or one which evaporates only at a tem- perature considerably in excess of that at which the refrigerat- ing liquid is evaporated, and which is also chemically neutral to the vapor that is brought in contact with it. In practice, oil is the liquid used. The refrigerating or ice-making vessels, of any convenient form, are connected by a pipe with one end of a fixed hollow axle on which the cylinder revolves; and in- side the cylinder another pipe rises up above the level of the liquid, the longitudinal partitions being stopped short at one end to enable this to be done. The compartments move round mouth downward, carrying with them the vapor with which they are charged, and compressing it to an extent measured by the distance they dip below the surface of the liquid; until, when the lowest position is approached, the compressed vapor is liberated, and rises into a fixed hood near the centre, in com- munication with a second hollow axle at the opposite end of the cylinder to that at which the vapor enters. Through this sec- ond axle the compressed vapor passes to a surface-evaporative condenser, in which it is partly condensed by the combined action of direct cooling and the partial evaporation of water trickling over the surface; the water of condensation, together with any air, is then compressed to the tension of the atmos- phere by a small pump, and discharged. By this process it is expected to produce opaque ice on a large scale at a cost of 752 COMPRESSED AIR AND ITS APPLICATIONS. about 25 cents per ton. The fuel consumption will certainly be very small, because friction, which is a large item in the Wind- hausen apparatus, is here to a large extent eliminated. There would also be a saving of all the fuel used in concentrating the acid, and of much of the water required for cooling purposes, besides a reduction in the first cost of the plant and in the ex- pense of maintenance. Although for nearly a half-century much attention has been given to the subject of cooling and refrigeration by the vacuum process, it has not proved a commercial success; it is still feasi- ble for experimental work, and claims a space in the history of air work. COMPRESSED-AIR REFRIGERATION. THE EARLIEST ICE MACHINE. The earliest known appliance for making ice by compressed air seems to have been invented and put into actual practice by Dr. John Gorrie, of New Orleans, La., whose patent dates May 6th, 185 i, although ice was actually made in his machine at Apalachicola, Fla., in the summer of 1850. The machine consisted in its essential operating parts of an air-compressing cylinder and piston operated from a crank shaft by connecting rods. A small injection pump operated from a cam on the main shaft was so adjusted as to inject a small spray of cold water into the cylinder during the latter part of compression at each stroke of the piston, thus being the leading practical application of the injection system for cooling the air during compression ; the compressed air and injected water being driven together through the exit valves and through a coil of pipe immersed in a tub of cold water, to the receiver, from which the injected and condensed water was drawn off through a waste cock at the bottom. On the same platform and connected with a crank on the REFRIGERATION. 753 main shaft, \vas located the expansion cylinder with its piston and connecting rods. The size of the expansion cylinder was made somewhat smaller than the compressor cylinder, to compensate for the decreased volume of air due to the difference between adiabatic Fig. 529.— the gorrie ice machine. and isothermal values in compression and expansion for both cylinders. The expansion cylinder was also provided with an independ- ent injection pump operated from a cam on the main shaft by ■which an injection of a non-freezing liquid (brine) was made, which, by the convection of its heat to the cold air, becomes a 48 7S4 COMPRESSED AIR AND ITS APPLICATIONS. cooling medium, and was carried with the cold air through the exit valves and connecting pipe into the cold reservoir sur- rounding the cylinder. The expansion cylinder was enclosed in a brine jacket with outlets for the cold exhaust and injection, through pipes terminating in the brine vat, for the purpose of utilizing the refrigerating effect of the expanded air for its full value : the free air, finally permeating the ice-making chamber above, and an outer insulating case surrounding the brine tank and expan- sion cylinder, made its exit through a coil in an insulated tank for cooling the water to be frozen, which was drawn from the cooling tank into the freezing cans of the form much in the style as now used, and placed in the cold brine tank for the freezing operation. It may be seen from the amply illustrated description in the patent specifications, and from the testimony of persons that Fig. 530.— front elevation, ice machine. saw the apparatus, that Dr. Gorrie had conceived and put into practice a device altnost perfect in principle for refrigeration by compressed air at least a score of years before it became a commercial factor in any form. REFRKIERATION. 755 The idea of using the terminal exhaust for cooling the water to be frozen to near the freezing-point was a most important one in the matter of economy. The whole apparatus as completed in 1850 seems to have been the result of several years of study and experiment, and as now viewed was a most complete and advanced conception of the later developments of refrig- eration by compressed air as made by Lightfoot, Hall, Bell, and others in England and on the Continent, and by Hunt, Allen, and others in the United States; for, in leaving out some parts of Dr. Gorrie's machine, the principles of all the later machines are covered. A reference to our illustration will show the details of construction of the compressed-air freezing apparatus of Dr. Gorrie ; the power for running the machine not being shown. A charging tank, containing fresh water for supplying the freezing can. is placed overhead. The other lettering in- dicates details readily understood by inspection. Fig. 531.— side elevation, ice machine. .4, The air-compressing cylinder ; />', receiver or compressed-air tank ; A\ cooling tank with air-pipe coil /'; D, injection pump for compressor spra}-, oper- ated by cam and bell crank ; (.', the expansion cylin- der ; E, expansion cylinder injection pump, not shown, drawing brine from the jacket IV and forcing it in a spray into the expansion cylinder, by which the brine is quickly cooled and discharged with the cold air into the upper section of the brine jacket and tank ; /, the freezing can or tank, shown in Fig. 530, above the in- sulated cylinder. COMPRESSED-AIR REFRI(;ERATING MACHINE AS MADE BY J. AM) E. HALL, DARTFORD, ENGLAND. The machine consists of three cylinders, fitted with metallic pistons placed side by side, and connected by a crank shaft, common to all, by means of piston rods, crossheads with slipper 756 COMPRESSED AIR AND ITS APPLICATIONS. guides, and connecting- rods, in the manner common with ordi- nary horizontal engines. The same crank shaft drives a water- circulating pump, and beneath the frame which carries the whole mechanism is a tubular refrigerator. The lower cylinder in Fig. 532 is of the kind ordinarily made for steam engines, and may be constructed with expansion valves, steam jacket, and all other accessories suitable for a steam engine of the best construction. The power developed in this cylinder is transmitted through to the crank shaft, by an overhung crank, to a centre crank, which actuates the piston of the middle or air-compressing cyl- inder, which is water-jacketed, and fitted with double slide valves, through which air is drawn in from the outside atmos- phere and delivered, compressed to about 45 pounds per square inch, and at a temperature of about 250°, to the tubular refrig- erator. The hot air circulates through a number of metal tubes, round the outsides of which passes a current of water Circulating Pump Cylr. o o o o l>, -m i^ Fig. 532.— plan, hall air-refrigeuating machine. supplied by the circulating pump, actuated by the crank shaft. The water rises about 10° in temperature, and carries off, in the form of heat, a portion of the energy of the steam engine. The compressed air, reduced to nearly the normal temperature and at a pressure of 45 pounds per square inch, next enters the upper cylinder on the diagram, through double slide valves, and is made to expand, doing work upon the piston, and there- REFRIGERATION. 757 fore its temperature falls in proportion to the amount of energy communicated to the crank shaft, which energy is applied to reduce the work to be done by the steam. The temperature of the air is reduced by this means to as much as 130° below the freezing-point. In some cases, instead of drawing air into the compression cylinder from the atmosphere, it is drawn from ;^ s^^^^^v^.^^-.ss_sss^^'^','l^v o-x To Expansiini Cijl. Fig. 533.— section, hall air-refrigerating machine. the refrigerated chambers, and is made to pass over a number of tubes containing the compressed air, which is thus cooled to a still lower temperature than was effected by the cooling water, the result being that a relatively lower temperature is obtained after expansion. Simple as the process appears to be, yet, to obtain the best results, great nicety is required in the propor- tions of the cylinders, in the extent to which the air is com- pressed, the degree to which the air is expanded, and in the practical details of the valve gear, which are especially impor- tant with respect to the difficulties attendant upon the forma- tion of snow and ice derived from the freezing of the moisture always contained in the air. It is the successful treatment of these details which makes the difference between an economi- cal and trustworthy machine and a wasteful or uncertain one. When applied to refrigerate the holds of vessels engaged in the dead-meat trade, the money value depending on the efficiency and trustworthiness of a machine is very large. 758 COMPRESSED AIR AND ITS APPLICATIONS. Setting aside friction, the power necessary to drive the cir- culating pump, and the heat represented by radiation and con- duction, the useful work done by the steam is measured by the quantity of heat carried off by the water circulating round the cooling tubes and the compression cylinder. The theoretical amount of cooling is easily determined. The air under an absolute pressure of four atmospheres, and at a temperature a little above that of the surrounding atmos- phere, say at 60°, is expanded along the adiabatic curve to one atmosphere ; the absolute temperature at the end of the opera- tion will therefore be theoretically — 520° IA\ 0.29 = 348° absolute, which is 144° below the freezing-point, instead of the 130° at- tained in practice. The air in expanding absorbs a certain amount of heat from the cylinder, and hence the slight dis- crepancy. In these machines about 50 per cent of the work of the compression piston is returned by the expansion piston as claimed when operated on cold air drawn from the refrigerat- ing room. THE ALLEN DENSE-AIR ICE MACHINE. The distinguishing feature of the Allen dense-air ice machine (the invention of Mr. Leicester Allen, of New York) is, that it takes for compression not air of atmospheric pressure from the open atmosphere or from cooled chambers not air tight, but air of considerable pressure which is contained in the machine and in a system of pipes. This air under pressure (generally 60 or 70 pounds) is taken in by an air compressor and compressed to commonly 210 or 240 pounds. This heats up the air, storing in it such amount of heat as is the equivalent for the work expended upon the compression. It is then passed through a copper-pipe coil im- REFRIGERATION, 759 mersed in circulating water, which removes the heat to nearly the temperature of the water. Then the air passes into the valve chest of the expander, which is, in construction, a usual steam engine with a cut-off valve. The valves admit the highly compressed air upon the piston to a certain point of the stroke and then shut it off. The piston continues to travel to the end of the stroke, the air ex- erting pressure upon it (constantly diminishing). This takes Fig. 534.— air compressor and extandkr. Horizontal type of the Allen system. H. B. Roelker, 41 Maiden Lane, N. Y. City. out of the air such a quantity of heat as the work performed by the air, while expanding, requires for its performance. The result is a very low temperature of the air at the end of the stroke. The return stroke of the piston pushes it out through thickly insulated pipes to such places as are to be re- frigerated, viz., the ice-making box, the meat chamber, and the drinking-water butt. In all these the air is tightly enclosed in pipes or other strong apparatus, being under the original pressure at which it entered the compressor (60 or 70 pounds), when the cold is given out through the metallic surfaces. The machine usually consists of the following parts, refer- ring to Fig. 536- 76o COMPRESSED AIR AND ITS APPLICATIONS. A. The steam engine, which is of usual construction, and to its crank shaft the air compressor and the expander are linked. The expander helps the steam cylinder and the air compressor takes the power. B. The compressing cylinder, which is constructed with Fig. 535.— air compkessor and expander. Vertical type of the Allen system. slide valves instead of the usual conical lift valves, in order to move more quickly and noiselessly. C. The copper coil placed inside of a cylinder containing circulating water. In this the highly compressed air is cooled to nearly the temperature of the water. REFRIGERATION. 761 D. The expander cylinder, \vhich is constructed like a usual steam-engine cylinder, with slide valve and cut-off valve. It must cut off the pressure at such a point that the expanded air at the end of the stroke of the piston is very nearly of the same pressure as the air contained in the system of pipes. If it were of much higher pressure it would, at exhausting, warm up again, by exerting its remaining power in producing velocities. and frictions inside of the apparatus. E \s 3. trap which gathers out of the cold air the lubricat- HOT AIR BLOW Fig. 536. -cycle of COMPWEtSED-AIR KEFRIGERATION. ing oil which is used in the compressor and expander cylinders; also some snow. It contains a jacket connectable to steam, in order to liquefy the frozen contents when they are to be blown out. F is the water pump which circulates water around the copper coil C, and through a water jacket which surrounds the working cylinder of the air compressor /), in order to prevent the heat from injuring the packings. 6^ is a small air-compressing pump which takes air from 762 COMPRESSED AIR AND ITS APPLICATIONS. the atmosphere and pushes it into the machine and pipe sys- tem. This charges the system with the requisite air pressure when the machine starts to work, and maintains the pressure -against leakages occurring at the stuffing-boxes and joints. This air contains the usual atmospheric moisture ; and to expel this, the outlet pipe from this pump passes the air through the trap //, where it is cooled by being forced into very close con- tact with the cold head of the reservoir for coil C. This cooling under pressure and contact with moist surfaces deposits out of the air about 80 or 85 per cent of the contained moisture, which is then drained off by pet-cocks, leaving pure air for the refrigerating work. This is of great importance, as the large amounts of latent heat in the water vapor and of latent cold in frozen water would produce very serious losses in the result of the machine if the air contained water, which would be subject to the heating and freezing processes which occur in the ma- chine. Surplus air is blown off by a small safety valve. The air pistons are packed with leather soaked in castor oil. The air stuffing-boxes contain, first, a few rings of Katzen- stein soft metal packing rings, then a hollow oiling ring, then outer layers of fibrous packing, usually square Garlock packing. The oiling ring is kept full of oil by a sight-feed pressure lubri- cator which is connected by a pipe to the stuffing-box. The air pushed out by the expander is practically of about — 35° to — S5° F., depending upon the temperature of the cool- ing water and upon internal leaks and frictions. The pipes lead it first through oil trap E, for purification, then to the ice-making box /, which" consists of a casting, forming pockets T, for the reception of sheet-iron ice cans. This casting is set in a strong and tight-jacket casting with internal bulkheads, formed so that the cold air which is led into the space between jacket and ice-can pockets must pass closely along the surfaces of the pockets. The small space between the sheet-iron ice cans and the inside of the pockets is filled with a solution of about equal REFRIGERATION. 763 weights of chloride of calcium and water, which withstands the cold without freezing. It provides a good conductor for the cold and keeps the cans from freezing fast in the pockets. For larger apparatus, a wrought-iron tank, filled with re- frigerating pipes, and ice cans, all immersed in the above brine, are used. From the ice-making box the cold air is led to the meat chamber A', where it is passed through a system of refrigerating pipes L. Frozen meat can be kept practically without change for an almost indefinite time. When kept at nearly the freezing-point without change it will remain for a number of weeks in good condition. A good practical rule for the amount of refrigerat- ing pipes required in the meat chamber to keep this at the freezing-point is : One square foot of pipe surface for every 2\ to 2\ square feet of interior surface of well-insulated meat chamber, omitting interior divisions. It is necessary to arrange the pipes so that the air in them is compelled to pass all sur- faces with fair velocity. From the meat chamber the cold air goes to the refrigerat- ing pipes in the drinking-water butt M, passing first to the bottom layer and then gradually upward. After that it returns to the compressor inlet of the ma- chine. In arrangements where all the cold is not taken out of the air by the refrigerator apparatus, the highly compressed air after cooling in the copper coil is further cooled in a special apparatus, where it is brought into surface contact with the re- turning and still cold air, before entering the expander. Temperatures of 70° to 90° below zero are thus practically obtained in these machines. It is of the greatest importance that all apparatus containing artificially cooled air or brine should be very heavily insulated with air-tight and waterproof material, because the water vapor of the atmosphere is attracted with great force to all cold sur- 764 COMPRESSED AIR AND ITS APPLICATIONS. faces, destroying fibrous materials as soaking them in water would do, and consuming much cold by its latent heat. The vertical machines have the same parts as the horizontal machines, only of different dimensions and different detail of position. COLD STORAGE AND COLD ROOMS FROM THE DIRECT EXPANSION OF COMPRESSED AIR. In view of the largely increasing demand for the means of preserving food in the warmer sections of the United States, and in tropical climates, where ice cannot be obtained or the cost is so great as to preclude its use, the expansion of com- pressed air as a constant cooling medium is one of the means at the command and control of every one who is able to place a small outlay for a valuable boon to household comfort; and for the profit that may be realized from the power to preserve fruit, vegetables, and meat for sale, or for the time and oppor- tunity for shipment to a market. , There are large tracts of country in the southern section of the United States in which are situated plantations and farms, the owners and managers of which, having the financial means to supply comforts to life by the use of cold preserved food, yet are entirely beyond the reach of ice, either natural or arti- ficial; with them, such wants may be supplied by means of any small power, such as a windmill, a waterfall, a gasoline or oil engine, operating a pump for the compression of air. In Mexico and the Central American and South American States, the field for useful work by wind and water power alone for con- tributing to domestic comfort by the preservation of food is im- mense; where power from nature as through a windmill or water wheel can be utilized. The distance need not be consid- ered beyond the cost of a small pipe for conveying the com- pressed air, as a considerable length is needed to cool the air to its normal temperatiire when it has been heated by the opera- tion of compression ; when by expansion to atmospheric press- REFRIGERATION. 765 lire an approximate amount of heat may be eliminated from the expanding air as was accumulated by its compression, and from which a large cooling efficiency maybe obtained. Compression Volume Fig. 537.— theoretical diagram ok isothermal air compression and adiabatic expan- sion FROM various PRESSURES AND NORMAL TEMPERATURE OF 60° F. The graphic diagram (Fig. 537) has been made to show at sight the theoretical cooh'ng effect produced by the free expan- sion of dry air from various pressures and from the normal 'jd^ COMPRESSED AIR AND ITS APPLICATIONS. temperature of 60° F. The conditions of air expansion for any natural tempeiature of the stored air may be found by simply subtracting the difference from the expansion column when nor- mally above 60°, or adding when below 60°. Thus, in an at- mospheric temperature of 80°, the cold produced by expanding from 20 pounds pressure would be — ^j"" instead of —87°, as shown in the diagram. From 50 pounds pressure and 90° at- mospheric temperature, the cold air of expansion would be — 108° instead of —138°, as in the diagram; thus for any at- mospheric condition of temperature and pressure, the theoreti- cal condition of cold by expansion may be known by simple inspection of their several relations as shown in the diagram. The diagram shows much that is interesting in regard to the general conditions and effect of air compression and expan- sion. It will be seen that the column of pressures on the right corresponds with the column of heat developed by compression on the left, while the upper or adiabatic curve shows the condi- tion of temperature, pressure, and volume at the moment of compression. The lower or isothermal line shows the shrink- age of the volume due to the cooling of air to its normal tem- perature. The vertical dotted lines from the intersection of the iso- thermal line with the horizontal lines of pressure, meeting the atmospheric line from the starting-points for the curves of ex- pansion, are extended on the same scale of temperature, corre- sponding with the scale of compression. The intersections of the dotted lines extended through the curved lines of expansion show also in a graphic way the frac- tional expansions from one stage of compression to another lower one, as measured by the expansion scale at the left-hand side. Thus when a volume of air at 60 pounds pressure and 60° temperature is expanded to 30 pounds pressure, its temperature will fall to the intersection of the extended dotted line of 30 pounds pressure with the 60-pound curve, which measured on the expansion scale is —57°; and so on for any other pressures. REFRIGERATION. J^J In applying the conditions of air expansion to the practical effects of refrigeration or the cooling of rooms for cold storage and preservation of food, a large deduction from the theoretical figures for the degree of cold by air expansion must be made for success. The absorption of heat from the walls of a cold room, the cooling of a large body of air in the room and of food products stored, and the greater loss from frequent opening of a cold room for the removal and refilling, with the natural leakage of cold air around the doors, make the margin of loss in cold-air production a larger one than at first appears when brought into actual use. The amount of heat contained in a given volume of air is about ^^-^^ of the amount contained in the same volume of wa- ter from any number of degrees change of temperature at ordi- nary climatic temperatures ; so that there is a large margin be- tween the volume of cold air required to cool a room filled with air only and the volume required to cool a room filled with fruit, vegetables, milk, butter, or meat containing from 50 to 90 per cent of water, and of which the solid parts also have a far higher specific heat than air. This property of water-loaded food accounts for the time re- quired to cool a loaded cold-storage room over the time required for cooling an empty one, as well as the necessity for so pack- ing the material of storage that the cold air can circulate freely and bring every part to the required temperature in the short- est possible time. As to the work that compressed air will do in cooling rooms, there is a large marginal range in the quantity of free air re- quired for a specific temperature, due to the conditions of tem- perature of the material to be cooled and the amount of com- pression in the air to be expanded for this duty, less the work duty of expansion and the losses by radiation and leakage. Assuming, for example, a cold room for a farm or plantation, of 1,000 cubic feet capacity, or say 12 feet square by 7 feet high, 768 COMPRESSED AIR AND ITS APPLICATIONS. thoroughly insulated, with a double door at side for storing; a single or trap door with a small ventilator at top, with steps from the trap door for every-day use, and also lighted from the top (by this means a loss of cold air is prevented by its greater specific gravity holding it at the bottom). The room may be kept uniformly at 36° F. in an outside temperature averaging 80°. To cool such a room without storage material, from 80° to 36° requires a loss of 46° in a volume of 1,000 cubic feet of air, say jj pounds, the specific heat of which is 0.2375 water = i. Then jj X 0.2375 = i8-2 heat units must be ab- sorbed for every degree of change in temperature. Then 18.2 X 44° = 800 heat units must be abstracted to bring it to 36° F., leaving out the cooling of the walls, displaced air, and leak- age, which will be only a matter of time in the initial operation. Assuming to use an air pressure of only 30 pounds per square inch, then in the graphic diagram, tracing the dotted line from the isothermal curve junction of 30 pounds and fol- lowing its curve of expansion, we have — 138 + 60° to the at- mospheric temperature = 198° difference in temperature to be overcome by expansion from 30 pounds pressure, or 198 heat units per pound of air. Then = ^' ^ , or 17 pounds X 198 .2375 13. 1 = 223 cubic feet of free air at 30 pounds pressure will be required to cool the room to 36°. A compressor of 5 cubic feet per minute capacity, using less than I horse power, will furnish enough air to reduce the tem- perature of the room from 80° to 36°, in which the displacement of air in the room by the addition of 223 cubic feet of cold air should nearly neutralize the loss of effect by resistance and ra- 22'? diation, when the theoretical time — - = 45 minutes may be doubled to about i\ hours, and should then easily furnish cold air for absorption of heat from the material of storage and to supply the waste made necessary by ventilation and radiation with a constant work of less than a half horse power. This REFRIGERATION. 769 power comes within the scope of a cheap class of water wheels, water motors, and the smaller sizes of gasoline and oil engines and windmills. Where intermittent power must be used, as with windmills and power engines, a system of storage of compressed air may be used with perfect satisfaction as affording a constant flow of air into the cold room and also into a small refrigerator, which will be found a most useful adjunct for household use for cool- ing drinking-water. The amount of pipe surface required for cooling compressed air to the normal temperature is a matter of much importance, as its delivery at the point of expansion, to be effective, must be at, or very near, the temperature of the outside atmosphere. The method of keeping the air-cooling pipe at the proper temperature fixes the amount of pipe surface to be provided. For 30 pounds pressure, 15 square feet of cooling surface per cubic foot of free air used per minute is a fair proportion for an air-cooling coil exposed to a free circulation of the at- mosphere and shaded from the sun's heat. This would indicate a coil of 150 feet of i^-inch pipe for the requirement of a cold room as above stated, which may also in- clude the leading pipe from compressor to cold room, if favor- ably situated for cooling. Where it is convenient to use water for cooling, either by a sprinkler or by submerging the coil in a tank of water fed from a stream or by pumping, the size of the coil may be greatly reduced, according to the temperature of the w^ater. For an intermittent power as a windmill, or a gasoline en- gine that would not be convenient to run at night, a storage of air will be necessary by the use of a proportionally increased power during the day for accumulating compressed air in tanks. For night cooling, after the room has once been brought down to the required temperature, the quantity of air per hour will be much lessened, so that the estimated storage of sufficient air for a ten-hours' run of the above plant will require tanks to 49 770 COMPRESSED AIR AND ITS APPLICATIONS. hold about 1,200 cubic feet, or say 3 tanks of cylindrical form 5 feet diameter, 2 i feet long. As the atmospheric temperature always falls at night in tropical and semi-tropical regions, the conditions of compressed-air supply may be much modified in the storage quantity above outlined by partially closing the air- inlet valve; and where constant power can be obtained, the whole question of cold storage for private use becomes a cheap and simple one. The arrangement of the nozzle or orifice for delivering the compressed air, and at which point the expansion takes place, is important, and requires its area to be exactly gauged to the proper size for the delivery of the desired volume of air at the assigned pressure. At 30 pounds pressure, air flows through an orifice in a thin plate at the rate of 525 feet per second. Then for the plant as above described, for the issuance of 5 cu- bic feet of free air per minute under a compression of 3 volumes in I, is = 0.02777 cubic feet of compressed air per sec- 3 X 60 ond, and — — ^^ — 0.0000529 of a square-foot area. Then 525 0.0000529 X 144 = 0.0076176 of a square inch. Then enlarg- ing for the coefficient of efflux, the orifice should be ^-inch di- ameter, with a needle valve in it to adjust or to shut off the air flow when required. Means should also be provided for blow- ing off any water that may condense in the air pipes or storage tanks by the cooling of the air after compression. With proper care and a moderate outlay the system of cold storage by compressed air becomes a simple, efficient, and eco- nomical adjunct to the living comforts of every home in a warm climate not blessed with a nearby ice-making plant. COOL WATER FOR DRINKING IN THE MACHINE SHOP. Mr. Frank Richards in The American Machinist has made the following suggestion for obtaining this desirable comfort, in shops using compressed air : REFRIGERxVTIOX. // " A vertical cylindrical reservoir should be provided and connected to the water supply. This reservoir would be con- stantly full of water, and while contained therein the cooling of the water would take place. The w^ater should enter the reser- voir at the top, and be drawn off at the bottom, and the draught pipe after leaving the reservoir should be as short as possible, so that the water after being cooled may not have a chance to warm up again. The cooling of the water would be accom- plished by the passage of expanded air through a coil of pipe closely surrounding the reservoir, the air entering at the bottom of the coil, and escaping at the top. The air should be brought to the cock which controls the admission to the coil at full press- ure, say, 70 to 80 pounds gauge, and at the temperature of the surrounding air. The compressed air, while under full press- ure and before reaching this point, should have been allowed to deposit all the moisture it could get rid of by passing through a suitable chamber or air receiver after being thoroughh' cooled. A receiver near the compressor, and through which the air passes before it is entirely cooled, serves to equalize the pressure against sudden fluctuations, but it does not get rid of the moisture. A chamber through which the air may pass after it is thoroughly cooled will do so. As the air comes to the coil under pressure, and at normal temperature, upon being released from pressure, and flowing into the coil at atmospheric pressure, and expanded to four or five times its previous vol- ume, it is much lowered in temperature, and immediately be- gins to draw heat from the walls of the water reservoir which it encircles, thereby cooling the water contained in the reser- voir. The air coil instead of surrounding the water reservoir may be entirely within it, and directly in contact with the wa- ter. The latter is the better arrangement, but in either case the entire air coil and water reservoir must be enclosed in a thoroughly effective non-conducting jacket or covering. *'Now, the getting of this coil and reservoir and all that, and rigging it up properly, is too great an undertaking, and 772 COMPRESSED AIR AND ITS APPLICATIONS. one that few will be likely to undertake at first, so we have to stiggest a way of doing it all with such material as is generally available, and which, because we have it handy, we generally assume to cost nothing. Take a i^-inch pipe loo feet long — 50 feet might be long enough — place it horizontally, and connect one end of it to the compressed-air supply with a suitable cock to control the escape of the air. Leave the other end of the pipe open and enclose the whole of the pipe, after passing the air-admission cock, in a thick non-conducting covering. If you have nothing better at hand take plenty of paper, winding it on layer after layer and covering the whole pipe. Then lead a ■f-inch water pipe into the open end of the air pipe, and let it come out by a tee or otherwise at the other end of the air pipe, and you have the whole apparatus. The air in this case, as be- fore, should be brought to where it is to be used thoroughly cooled and with all its water discharged." Chapter XXXIV. THE HYGIENE OF COMPRESSED AIR. It is more than half a century since the properties of com- pressed air as a remedial agent were put forward as a theory and in practice in "compressed-air baths," and claimed to be espe- cially useful in the treatment of pulmonary diseases and of dys- pepsia. As the pressure employed in the air baths was com- paratively slight, usually from 8 to lo pounds per square inch, the effects observed differed widely from those produced by the high pressure employed in engineering and submarine work. This difference is not only in degree but also in kind, and therefore the literature relating to compressed air as a remedy, although extensive and interesting, throws no light upon the effect of high pressure upon the human system. It is only in the actual work of caisson sinking and diving in submarine work that reliable conditions as to the influence of compressed air on our vital condition have been observed. It is noted that at three atmospheres absolute, 30 pounds gauge pressure, it is impossible to whistle; that in compressed air at considerable tension, every one speaks through his nose; that men under air pressures in ascending caisson ladders were much less out of breath than with the same work in the open air. In speaking, the tongue moves stiffly and with difficulty. Sounds are not heard with their usual intensity. The secretion of urine is decidedly increased. The most usual affection is muscular pains, occurring either alone or ushering in other symptoms. When, through lack of proper ventilation, the caisson air becomes impregnated with the smoke of lamps and carbonic-acid gas from respiration, all pathogenic conditions become intensified. TJ6 COMPRESSED AIR AND ITS APPLICATIONS. Experience has taught that the ill effects are in proportion to the rapidity with which the transition is made from the com- pressed air to the normal atmosphere. Under pressures of 40 to 50 pounds per square inch, taste, smell, and the sense of touch lose their acirteness. During the time pressure is increasing the hearing is affect- ed, with a feeling of increasing warmth in the skin, as if going into a warm room. The pulse becomes small and thready, sometimes imperceptible. Venous blood becomes of a bright red hue. The lungs seem to increase in development, while the motion of the ribs is reduced. Shortness of breath is occa- sionally produced; increase of appetite is experienced, seldom thirst. While the pressure remains stationary, all subjective phe- nomena disappear, to return again during locking out from a caisson, when ringing of the ears and bulging of the ear-drums are observed ; taste and smell return ; a prickling sense of w^armth is felt in the nostrils, which is sometimes followed by bleeding at the nose. At the same time the rapid decline of the temperature from the expansion of the air causes extreme chilliness. On going out from a caisson, intense pains in the ears and muscles sometimes occur, which are much modified or avoided by a slow change of air pressure. A good rule has been established to allow of five minutes for locking out from 7 pounds pressure ; seven minutes from 15 pounds; ten minutes from 20 pounds; twelve minutes from 30 pounds, and so on, with proper increase of clothing to counteract the chill from the decreasing pressure in the air lock. A serious inconvenience is experienced by workers in cais- sons, where gas or lamps are used, from the unconsumed carbon or smoke floating in the dense air. Its inhalation produces more or less irritation of the air passages and gives rise to a very characteristic black expectoration, which often continues for a long time after the caisson work is finished. THE HYGIENE OF COMPRESSED AIR. /// Comparative immobility of compressed air from its density, which retards the velocity of the air currents necessary to per- fect combustion, has been assigned as the cause of smoky lamps and gas-jets in caisson work. A watch beats slower in com- pressed air. The following abstract from the prize essay of Andrew H. Smith, M.D., on the effects of high atmospheric pressure in caissons, is of great value to workers in compressed air: EFFECTS OF COMPRESSED AIR. The effects of a highly condensed atmosphere upon the system may be divided into those which are physiological or consistent with health, and those which are pathological and constitute or induce disease. The physiological effects will be considered according to the organs or functions in which they are exhibited. Effect on the Hearing : It is a law of acoustics that within the limit of mobility the denser the medium through which the soundwaves are communicated, the larger the wave, and there- fore the louder the sound. This supposes, of course, that the ear itself remains under normal conditions. vSuch, however, is not the case when the observer is in a highly condensed atmos- phere. The unusual pressure upon all parts of the auditory apparatus opposes a mechanical obstacle to the freedom of vibration, which is essential to perfect hearing. Hence, al- though larger sound waves may strike upon the ear-drum, feebler impressions are communicated to the auditory nerve, and the sound appears to be fainter than in the open air. Thus by repeated experiments, I found that a watch that could be heard distinctly at a distance of eighteen inches in a very noisy place in the open air, could not be heard at a greater distance than two inches in the comparative silence of the caisson. At the same time the velocity of the waves of sound is greater, and hence the pitch is higher. A deep bass voice is 778 COMPRESSED AIR AND ITS APPLICATIONS. changed to a shrill treble, and the prolonged, heavy sound of a blast is so modified as to resemble the sharp report of a pistol. This modification of sound is very striking, and is almost the only thing to remind the casual observer that he is moving about in an atmosphere three or four times as dense as that to which he is accustomed. A curious fact, noticeable under these circumstances, and one which was long ago observed in diving-bells, is that it is im- possible to whistle. The utmost efforts of the expiratory mus- cles is not sufficient to increase materially the density of the air in the cavity of the mouth, and hence on its escape there is not sufficient expansion to produce a musical note. A similar difficulty, though in a less degree, is experienced in speaking, and for this reason protracted conversation is very fatiguing. Effect upon Respiration : In a highly compressed air, the frequency of the respiration is increased. Dr. Jaminet gives the rate as 21 per minute, with a pressure of 33 pounds, which accords with my own observations. He ascribes this increase of three or four per minute to an increased absorption of oxygen. Experiments show, however, that simply increasing the supply of oxygen diminishes the frequency of respiration instead of in- creasing it. The true explanation, I think, is to be found in the fact that the quantity of carbonic acid held in solution by blood, as by water, is in proportion to the pressure to which the gas is subjected ; and hence with the pressure existing in the caisson, the elimination of carbonic acid from the blood would not be as perfect as under normal circumstances, unless the air iu the lungs were more frequently changed. As observed by Frangois and Dr. Jaminet, the depth of the inspirations is also increased. Effect upon the Circulation : It has been shown by numer- ous observers that under a slightly increased pressure, such as is employed in compressed-air baths, the pulse loses in fre- quency from the first. This is doubtless due to an increased absorption of oxygen by the blood, which thus affords a suffi- THE HYGIENE OF COMPRESSED AIR. 779 cient supply to the tissues without the necessity of keeping" up the usual activity of the circulation. In the course of some experiments undertaken nearly four years ago, I demonstrated that the same effect results under a normal pressure from add- ing oxygen to the air inhaled. But as the pressure increases the question is transferred from the domain of chemistry to that of mechanics. The condensation of the tissues from the pressure to which they are subjected, and the consequent nar- rowing of the vessels, oppose a physical obstacle to the circula- tion, which is felt before the blood has time to become sur- charged with oxygen, and while there is still a necessity for an active circulation. The labor of the heart is thus increased, and its action, in consequence, excited. I have frequently seen the pulse rise to 120 immediately upon entering the cais- son, where the pressure was from 30 to 35 pounds to the inch. But after the lapse of a period varying in different cases from half an hour to two hours, the pulse falls back to its nor- mal standard, or even, it may be, below it. The blood has now became saturated with oxygen, and consequently a less active circulation is demanded. Doubtless, if the pressure were very gradually admitted, the preliminary rise in the pulse would not take place, the favorable chemical action keeping in advance of and counter- acting the unfavorable mechanical conditions. The effect of high atmospheric pressure upon the voliunc of the pulse is always, according to my observation, to diminish it. This is easily accounted for by the pressure exerted upon the artery, which prevents its yielding readily to the expanding force of each successive wave of blood. Hence, the pulse is small, hard, and wiry. These characteristics are independent, in a great degree, of the Jrequcncy of the beat, although as the heart recovers from the irritable condition into which it is thrown by the sudden increase of the pressure, and settles down, so to speak, more calmly to its work, it contracts with more force, and the pulse gains somewhat in volume. 78o COMPRESSED AIR AND ITS APPLICATIONS. It is remarkable that the wide variations in the pulse-rate observed were not accompanied by any symptoms appreciable to the individual. A man with a pulse of fifty-two, and an- other with one of one hundred and sixteen, felt equally well, and each was entirely unconscious of anything unusual in the heart's action. The effect of the pressure upon the cutaneous vessels is shown by the pallor of the face, which is very marked, and continues for fifteen or twenty minutes after leaving the cais- son. The hands, too, feel shrunken, and the palmar surface of the fingers is often shrivelled, as if soaked in water. The pressure acting upon all sides of the fingers empties them to a considerable extent of blood, rendering the skin apparently too large for them. The veins, too, on the back of the hand seem to be effaced. Effect upon Temperature : In none of the reports upon the effects of high pressure as employed for engineering purposes, have I been able to find any records of temperature. J. Lange, however, found that under the comparatively slight pressure which is used as a remedy, the temperature of the body suffered a slight decrease. This is, no doubt, due to an increased ab- sorption of oxygen, which has been shown by Mr. Savory and also by experiments of my own to produce this effect. The temperature of the body in health is kept at about 98.6° F., by the constant evaporation from the surface. But in the caisson, as already mentioned, the air was always nearly or quite saturated with moisture, so that evaporation from the surface must have been practically suspended. With the tem- perature of the air at '/6° , as it was at the time of the observa- tions, and the men engaged in severe labor, it is easy to see how the absence of the cooling process of evaporation from the vSurface would lead to a rise of one degree of the thermometer. This view is strengthened by the result of three observations on a subsequent occasion, when the temperature in the caisson stood at 81° instead of 76°. The average in this instance was THE HYGIENE OF COMPRESSED AH^. 78 1 101°. A rise of live degrees in the temperature of the air could not sensibly affect the rapidity of tissue-change, but, if not counteracted by evaporation from the skin, it would soon tell upon the temperature of the body. The influence of the hygrometric condition of the atmos- phere upon the temperature of the body is a matter of daily observation. On a clear, drv day, with a high barometer, we are surprised to find the thermometer indicating a temperature much higher than our sensations would lead us to expect, while on the contrary, on a cloudy day, with a low barometer, we can scarcely persuade ourselves that the temperature is not many degrees higher than the thermometer indicates. In the dry, clear air of New Mexico I have supported a temperature of I lO", without inconvenience, while in the humid atmosphere of the Florida Keys I have found it almost unbearable at 86°. Effect upon the Perspiratory Function : Several writers have observed that it is immediately remarked by every one entering a caisson that the secretion from the skin is apparently im- mensely increased. It is noticeable even when the temperature of the air is moderate, but as this increases it becomes a very serious annoyance. The clothing quickly becomes saturated, which, besides the discomfort it occasions, exposes to great danger of taking cold on going out into the open air. But a little examination served to show that in the New York caisson, at least, there was really no increase of the secre- tion from the skin, but that, instead of evaporating, the moist- ure accumulated upon the surface, and thus stimulated excessive sweating. This was owing to the moist condition of the atmos- phere already mentioned, which rendered the drying of the surface by evaporation impossible. The atmosphere possessed to an extreme degree the quality of '' mugginess," and the ap- parently profuse perspiration was merely an exaggeration of what we suffer from in very damp weather, even though the temperature be not extreme. So far from the perspiratory glands being stimulated by ^^^2 COMPRESSED AIR AND ITS APPLICATIONS. the density of the atmosphere, it is probable that the anaemia of the skin already described, as resulting from the pressure upon the surface, would tend to lessen the secretion by dimin- ishing the supply of blood to the glands. That there is not an undue amount of fluid carried off through the skin, is shown by the absence of thirst so generally remarked. The foregoing explanation of the apparent increase of per- spiration is important, as it bears upon the theory of excessive waste of tissue, in which the perspiration is supposed to aid. Effect upon Digestion : Nearly all authors who have written upon the effects of compressed air agree in stating that for a time, at least, it increases the appetite to a remarkable extent. Indeed this is one of the first and most favorable results ob- served where compressed air is applied remedially. With this experience my own observations in the main agree. It was frequently remarked by the men working in the New York caisson that their work made them unusually hungry, that they "could not get enough to eat," etc. Of course, it was not pos- sible to obtain any exact data as to the relative amount of food consumed, but from careful inquiries I arrived at the conclusion that it was considerably in excess of what is usual in the case of men engaged in similar labor in the open air. Still, there were many exceptions to the general rule, especially among those who had been long engaged upon the work, and whose general tone was beginning to deteriorate. Among these, loss of appetite was often complained of. The fact of this generally increased appetite seems to point to an increased waste of tissue, to be supplied by a greater con- sumption of food. An increased absorption of oxygen, such as we assume to take place, seems from the observations of several authorities to imply greater activity of tissue change as the ultimate result. But in this case I think it is scarcely safe to ac- cept this explanation at once as conclusive and sufficient. It may well be questioned whether during the actual sojourn in the THE HYGIENE OF COMPRESSED Alk. 783 caisson the functions of digestion, absorption, and assimilation proceed normally under the wide departure of the system from its natural conditions. If it could be shown that a considerable por- tion of the food taken before entering the caisson is but imper- fectly digested or assimilated, the subseqtient hunger would be readily accounted for. I am not aware that this point has ever been investigated, but I can scarcely believe that such an in- crease of appetite as is described could depend wholly upon in- creased interstitial change without giving rise to marked eleva- tion of temperature and other symptoms denoting unusual chemical activity. Effect upon the Urinary Secretion : Dr. Jaminet, in his ob- servations at St. Louis, found that the amount of fluid secreted by the kidneys was very much increased, in some instances nearly doubled, while the specific gravity was but little, if at all, below the usual average. This shows that the solid matter excreted was also in much greater quantity than usual. But I cannot agree with him in attributing this exclusively to the ex- cessive w^aste of tissue from over-oxidation of the blood. The explanation is to be found, I think, chiefly in the fact that the skin, as already stated, performs its function very imperfectly, owing to the impossibility of evaporation from the stirface when the air is already loaded with moisture, and hence a portion of its duty is forced upon the kidneys, organs always ready to act vicariously for the skin or the mucous surfaces. Furthermore, the excretion of a large amount of urea indi- cates a relatively deficient oxidation of tissue, and is one of the characteristics of those diseases in which respiration is suddenly embarrassed, as, for instance, pneumonia. Another circumstance not to be lost sight of is, that the pressure upon the surface acts mechanically to congest all the abdominal viscera, and that congestion of the kidneys, within physiological limits, produces increased secretion of urine. Chapter XXXV, LIQUID AIR, ITS PROPERTIES AND USES. Air is the vapor of a liquid, and acts in its properties like the vapor of other liquids. Each of its constituents, nitrogen, oxygen, carbon dioxide, argon, and helium, is also the vapor of a liquid. In their combination, forming elementary portions of our atmosphere, apart from the vapor of water, their physical prop- erties probably combine or mix in proportion to their parts to produce an average property as found in physical experiments with air. It liquefies at a pressure of 573 pounds per square inch at the reduced temperature of — 220° F., and upon a gradual release of pressure commences to boil with a falling tempera- ture. Under a pressure of 294 pounds it boils at — 240° F., and at atmospheric pressure boils at — 312° F., at which tempera- ture it can be handled like water and used for the exhibition of the effects of extreme cold, and under special conditions has been used as an element of power. When confined and its temperature rises, the pressure rises with the temperature until at ordinary atmospheric mean tem- perature it generates a pressure of 12,000 pounds per square inch. The specific gravity of liquid air at its boiling tempera- ture is .94 (water i.oo), its latent heat about 144 heat units per pound — by Dickerson's experiments, 123 heat units per pound. The critical point for air, or the temperature above which it will not liquefy by increased pressure, is — 220° F. The phe- nomena of the critical temperature have been stated as .liat "there are for every vaporizable licjuid a certain temperature and pressure at which it may be converted into the aeriform state in the same space occupied by the li(|uid; indicating that, above a certain temperature (its critical), a gas or air can 788 COMPRESSED AIR AND ITS APPLICATIONS. be squeezed down to the volume of its mass as a liquid without liquefying." The relative volume of free air at mean atmos- pheric temperature is about 800 times its liquid volume. Air has been compressed to 14,000 pounds per square inch, without signs of liquefying at ordinary temperatures, and has been used at 9,000 pounds pressure for blasting rock and coal. It has been claimed that Johann Naterer of Vienna, Austria, produced air pressures of nearly 60,000 pounds per square inch — which is about the tensile strength of open-hearth steel and twice the initial pressure of exploded powder in a gun — without signs of liquefying. Its density at this pressure is stated by Dewar to be 1.25 (water i.oo). Almagat also carried air press- ures up to 45,000 pounds per square inch; and as nothing is stated in regard to temperature, it is assumed in both cases that the critical temperature prevented liquefaction. When air is liquefied and allowed to boil off at atmospheric pressure, the nitrogen boils off faster than the oxygen, and the resulting free air becomes richer in oxygen. Pure metals, as stated by Dewar, seem to have no electrical resistance at temperatures near absolute zero. The electric conductivity of carbon decreases with low temperatures and in- creases with high ones ; at the temperature of the electric arc it appears to have no resistance. The color of liquid air is light blue. Its use in physical experiments has been a most important one in developing the action of intense cold on the tenacity of metals, in chemical reaction and magnetic effect under temper- atures approaching that of interplanetary space. The lowest temperature as yet artificially produced was ob- tained in the experiments of Professors Dewar and Wroblewski by the evaporation of liquid air by which a temperature of — 346° F. was reached, or within 115° of the reputed absolute zero; beyond which, it is claimed, molecular vibration ceases and the chemical action between all substances is in abeyance. In physical investigation the convenience for obtaining and LIQUID AIR, ITS PROPERTIES AND USES. 789 maintaining intensely low temperatures for a considerable time, or sufficient for the manipulation of experiments in physical phenomena, is only of recent date, and this has opened the way for the most noted expansion in the paths of physical research. The action of extreme cold on the tenacity of metals has be- come a most interesting- inquiry, with results greatly contrast- ing with former theories, and tending to show a critical temperature in the tenacity of metals not uniform, but widely varying with their crystalline structure. Thus with steel, iron, copper, brass, German silver, gold, silver, tin, and lead, the tenacity has been found to be largely increased from 60° F. to — 295° F., mostly equal to 50 per cent, and in the case of iron to more than 100 per cent; while the highly crystalline metals, zinc, bismuth, and antimony, lose half their strength at the lowest temperature. A singular incident is the increase in the tensile strength of the fusible alloy of tin, lead, and bismuth of 300 per cent at this low temperature. The behavior of a magnet at the temperature of boiling liquid air has been found to be somewhat erratic, owing prob- ably to the difficulties attending such experiments; but with final results of an increase of from 30 to 50 per cent of its mag- netic strength by the extreme cooling process. In chemical research the field of operation at extreme low temperatures is so new that but few results of a positive charac- ter have been reached, owing to the chemical inertness of all the active elements, as with acids and alkalies. At the lowest temperature yet reached, nitric acid has no action upon metals, and acids and alkalies may be mixed with- out evolution. A most curious physical phenomenon is shown in the condi- tion of meats at the extremely low temperature derived from the evaporation of liquid air; mutton becomes so exceedingly hard that it rings like porcelain when struck with an iron rod, and may be crushed into a fine, dry powder with a hammer, in 790 COMPRESSED AIR AND ITS APPLICATIONS. which muscle, fat, and bone are undistinguishable, but mingled as dry sand. Professor McKendrick, in England, has found that microbic life in flesh is so tenacious that it cannot be frozen out, even after exposure to — 133° F. for four days; that on thawing and raising to normal temperature, and moisture, activity of life is at once manifested. A tablespoonful of liquid air poured on about a fluid ounce of whiskey will freeze it at once into flat scales, giving the whole the appearance and color of cyanide of potassium. This may be emptied out on a table, and will remain frozen in that condition for fully five minutes. One thing that impresses one is that while all molecular mo- tion is practically arrested at this temperature, the odor is per- fectly distinct, showing that these particles which stimulate the sense of smell are active and independent of the temperature. A teacupful of liquid air poured on top of a tank of cold water goes into its spheroidal state instantly, in globules of about half the size of an ordinary marble, which fly around on the surface, leaving a trail of white vapor behind them. A handkerchief of either silk, linen, or cotton, saturated with the liquid, will be charred and destroyed just the same as if it were put in an oven and browned, though no change of color is apparent. Its evaporation is quite slow, and it may be carried about for a number of hours in an open vessel without entirely disappearing. Absolute alcohol solidifies at — 203° F. becoming viscous before solidification like a heavy oil in appear- ance. Professor Dewar has found that liquid air, when reduced to its lowest attainable temperature by boiling under a vacuum, becorhes apparently solid or frozen ; and that when the solid mass is placed in a strong magnetic field, oxygen is drawn out toward the poles of the magnet in a liquid form, showing that nitrogen may be frozen at about — 346° F. The temperature for freezing liquid oxygen has not yet been reached. The LIQUID AIR, ITS rROPERTIES AND USES. ■91 Vacuum Rubber Stopper evaporation of liquid air greatly increases its proportion of oxy- gen, and the liquid becomes a vigorous element in combustion even to explosive violence. Any fibrous combustible material, saturated with it, burns with explosive violence. When cotton fibre is wet with oil and with concentrated liquid air, and con- fined in an iron tube or blast- ing-hole, it explodes on firing with all the force of dynamite. The experiments on the properties of liquid air and its bearings upon the properties of all the elements of nature are in progress and promise wonderful development in the knowledge of their chemistry and physical relations. There are many beautiful experiments that illustrate the properties of liquid air that we do not feel justified in giving in this work. One illustrates the phenomenon of boiling liquid air under a vacuum in a test tube, which produces so low a temperature that air in contact with its surface liquefies and drops from its bottom like rain, while the moisture in the air is deposited on the sur- face of the tube like snow. The commercial production of liquid air is a very important discovery, and the future question of economy in motive power may be intimately associated with this liquid. Compressed air, at pressures ranging from 1,000 pounds upward, is conducted from an air receiver through a small pipe, is refrigerated to ex- pel its moisture, and is then conducted into the apparatus which liquefies it completely, without the use of chemicals of any kind, Outside Covered with Snow (Moisture in Air) ■JT Fig. 538.— liquid air droi'I'Ixg from the OUTSIDE OK A TEST TUBE. 792 COMPRESSED AIR AND ITS APPLICATIONS. and it flows from this apparatus in a stream about the size of a lead pencil (in the apparatus of Linde) into a glass insulated re- ceptacle, containing about two gallons. This receptacle was filled in a very short time. Of course, being in an open vessel, liquid air has no pressure, but its temperature is approximately — 315° F., or 375° below the atmosphere at 60° F. Inasmuch as it boils rapidly on the surface, owing to its absorption of heat from the atmosphere, it looks like milk on the surface, but upon dipping some of it out in a glass and observing its color through the glass, it has very much the appearance of ordinary water. Its temperature is very deceptive, for as it runs from the con- denser one may allow it to trickle over the fingers for a short space of time, and it appears to have the atmospheric temper- ature. The truth, however, of the matter is that it does not come in contact with the fingers at all ; the hand being some- thing like 480^ warmer than the liquid, it throws the liquid into a spheroidal state and interposes between it and the fin- gers a film of atmospheric air. The sensation is very much like pushing one's hand into a bag of feathers or into a mercury bath, allowing, of course, for the difference in weight between the mercury and the liquid air. If, however, you immerse your hand in the liquid a suificient time to establish a contact, the flesh would be burned, the same as if it were exposed to 440° of heat, measured above the atmospheric temperature. If a test tube of lyi inches diameter, having a couple of pounds of mercury in the bottom, is immersed in liquid air, the mer- cury will be frozen solid in a few seconds, and may be ham- mered out and otherwise manipulated the same as lead. An alcohol thermometer of large size will be frozen instantly upon being immersed in the liquid. An idea of the tremendously low range of temperature may be gathered from the fact that it will take several minutes to thaw out the small bulb of this thermometer by covering it with the palm of the hand. In Fig. 539 is shown an ideal view of the "Linde" liquid- LIQUID AIR, ITS PROPERTIES AND USES. 793 air apparatus in its earlier form, in which the air at atmospheric pressure and temperature was taken into the compressor A and delivered to the cooler B, at from 250 to 500 pounds, where it was cooled to as low temperature as the means would allow; then entering the inner of the double concentric coil C, it was delivered at the needle valve D, where its expansion into the receiver Ii was regulated. Its expansion to nearly atmospheric pressure produced a very low temperature, but not low enough for liquefaction ; but as the cold air was exhausted from the re- ceiver through the annular space between the coils, it cooled the incoming air to such a degree that its own expansion carried the temperature to the required point for liquefaction, in which state it was deposited in the receiver to be drawn off at the faucet. This was a negative or cold refrigerative process, but the final cold ex- haust was wasted at F. In Fig. 540 is shown a further improvement of Dr. Linde's liquid-air apparatus, by turning the cold air ex- haust into the compressor, thus enabling a colder delivery from the compressor and a colder delivery of the air stream from the cooler by adding ice to its cooling water. This was called the continuous process, by which all the exhaust was used, and as much fresh com- pressed air drawn in at A in the illustration as would supply the loss by liquefaction. In the Linde apparatus, as shown in our illustration, cold compressed air at 324 pounds per square inch is furnished to the apparatus at A, which establishes through the suction Fig. 339.— linde liquid-aik apparatus. 794 COiMPRESSED AIR AND ITS APPLICATIONS. pipe and outer coil a back pressure in the liquefying flask T of about 325 pounds per square inch. The compressor P is of the kind used for liquefying car- bonic acid gas ; it raises the pressure from the suction side of 324 pounds to 955 pounds on its force side, from which the ex- FlG. 540. — THE LINDE REGENERATIVE LIQUID-AIR SYSTEM. pansion is obtained for producing the low temperature required in the flask T. In subsequent experiments a pressure of 3,000 pounds per square inch has been used. The high-pressure air pipe enters the refrigerator J into a coil immersed in a circulating current of cold brine at about 10° F., which reduces the temperature of the high-pressure air to about 15° F. The high-pressure pipe then enters and is en- closed in the exhaust pipe of the apparatus in a coil containing 260 feet of 1 1/^ -inch pipe, the internal pipe size not stated, but probably ^-inch pipe. The small pipe, emerging from the large coil at the bottom, enters the liquefying flask with a regu- lating valve, as shown in the cut. The regenerating coil and LIQUID AIR, ITS PROPERTIES AND USES. 795 flask being enclosed in a thoroughly insulated chamber, the operation may be as follows : Taking the air from the primary compressor at 324 pounds pressure and at normal temperature or less by artificial cooling, say to 30' F., the high-pressure compressor carries the pressure with a third of its previous volume to, say, 972 pounds, which will raise the theoretical temperature to, say, 520° F. This temperature should be so much absorbed by the re- frigerator ./ as to allow, at the start of the machine, of a tem- perature below the normal at the expansion nozzle in the flask. The expansion of the air from 972 pounds to 324 pounds, say 3 volumes, or 43 atmospheres, reduces the temperature by ex- pansion, theoretically, to about 400° below zero F. ; but in con- sideration that the material of the apparatus is at normal tem- perature and the specific heat of air being of low degree, a large part of this excessive cold must be absorbed in the material of the apparatus and its insulation, in order to bring the whole apparatus down to a productive temperature. This can be done only by operating the air in a cycle, by which the cold pro- duced by expansion in the flask is utilized in the outer coil for reducing the temperattire of the air in the inner coil. The time required for cooling the insulated apparatus to the temper- ature for producing liquid air in the flask was found to be five hours; when the machine became a constant producer of liquid air at the rate of six pounds per hour. According to Linde — perhaps its most successful, experi- enced, and reliable producer — it requires 100 horse-power at the compressor to produce as many pounds of liquid air per hour, and it can develop but a fraction, probably a small frac- tion, of that amount of power in regasifying. It loses by sim- ple vaporization, even in large vessels, 10 gallons and upward, about 4 per cent, under the most favorable conditions for its preservation, each hour. Its efficiency in the motor is found to be about 4 per cent ; that of the steam engine is from 7 to 20 and more, and that of the gas engine ranges to still higher figures. 796 COMPRESSED AIR AND ITS APPLICATIONS. In the Dewar liquid-air apparatus illustrated in Fig. 542, car- bonic acid is used in its liquid state for producing the primary cold by its evaporation and expansion in a helical coil inter- locked with the inlet air coil in an insulated cylinder. ;. o o a p o ts r o -^ s o o o '^ s: % ui •^ -S .? be 5 ^' ^ .H 0) lAi t: t« 01 p S p t> £ -^ 5 ^ ^ -5 .^ bfl '^ be <^ B ^ -- ^ o :: §^ " o --> . _2 i: be ?«•§ ^ i .;2 c! bfi !/! ID -^ ^ ci -d " ■ c i- o The liquid carbonic acid enters the apparatus at B, passes through the helical coil indicated by the black dots, and expands from the needle valve in the centre chamber, which is regu- lated by the stem and wheel at C. LIQUID AIR, ITS PROPERTIES AND USES. 797 The expanded gas at a very low temperature permeates the whole interior system of air coils and exhausts around the pri- mary inlet coils at //. The air, compressed to 1,500 pounds per square inch, enters at A, and is cooled by the exhaust of the carbonic-gas exhaust in the outer section, and further cooled by the cold gas surrounding the air coil in the inner section, and is finally expanded at a very low temperature from the needle valve, liquefying a portion, while the excess of cold air at the liq- uefying temperature is exhausted from the receiver G through the annular space containing the last section of the air coil. In this process advantage is taken of the extreme cold-pro- ducing power of expanding carbonic acid, and also of the re- generative power of the final ex pansion of cold compressed air. Fig. THE DEWAR AIR-I.IQL'EFVING APPARATUS. THE LIQUID-AIR PLANT OF THE GENERAL LIQUID AIR AND REFRIGERATING COMPANY OF NEW YORK, OPERATING UNDER THE PATENTS OF O. P. OSTERGREN AND MORIZ BURGER. The plan (Fig. 543) shows the passage of the air from the outside through a four-stage compression with intercoolers, cleaner, and separator, at which point the air pressure is 1,200 pounds per square inch. So far the operation is identical with any four-stage air-compressing plant. Continuing the circuit from the after-cooler, the air enters a 798 COMPRESSED AIR AND ITS APPLICATIONS. To Outside Steam Cylimler Steam Cyliivder separator for the purpose of removing all moisture, oil, dust, or other impurities. Passing on, the air enters the compressed-air coils in the brine or cooling tank, a section of which is shown ^ in Fig. 544, which is a plan of the interlocking coils of compression and expansion. The compressed cold air en- tering the coil at E and through the coil to the cen- tral header at X, is expand- ed through a needle valve into the liquefier, and the remaining exhaiist returned to the second central header E, and through the spiral interlocking coil to the outer header X. The ex- pansion valve is so adjusted as to throttle the air flow and keep the difference of pressure on its two sides at about 900 pounds. This drop in pressure and consequent expansion cool the air to a certain extent. The cooled air passes upward in the exhaust passage of the central header at E, and through and around the expanding spiral coils to the outlet to the brine-tank coil. Thus the in- coming compressed air is cooled by the brine contact, which in turn is cooled by the expanding air in the interlocked ex- haust coils. This accumulative cooling continues until eventually the critical temperature of air is reached. Then, and then only, a portion of the air passing through the expansion valve liquefies and collects in the small chamber over the second or after-cooler, or reservoir valve, shown in section, lower part of Fig. 545. Builers FIG. 543.— LIQUID- AIR PLANT. LIQUID AIR, ITS I'KOrEKTIES AND USES. 799 That portion which does not liquefy, which is, however, in- tensely cold, of course passes into the cooling tubes as before. From what has been said it will be seen that the system is a regenerative one and that the air once taken into the system is used over and over. There is, of course, need for new air to take the place of that liquefied, and this is drawn in from out- side through the cleanser, shown in Fig. 543, by the by-pass from the cleanser to the low-pressure cylinder of the compressor with a suitable automatic valve. This cleanser consists of an inlet tube coming from the roof of the building, and extending down to the bottom of the containing tank. From the bottom of the four arms, the air bubbles out and up through water to a coke filter, where it is thoroughly scrubbed. It is also subjected to a water spray, after which it remains in the upper portion of the tank until needed by the system, when it is drawn into the low- pressure cylinder. Returning to the liq- uefier again, it will be seen that opening the after-cooler valve allows the liquefied air to pass into the reservoir below, where at first it will immediately volatilize, owing to this portion of the apparatus being warm. This will produce in the reservoir sufficient pressure to lift the heavy inverted cap and permit the intensely cold air to flow out into the vacuum space of the after-cooler, and thence through the spiral space of the liquefier. At the same time a portion of the cold air will pass through the coiled siphon tube and out the draw-off valve. Soon the parts of the after-cooler become sufficiently chilled, and the liquid air, passing through Fig. 544. -plan op' brine tank. 8oo COMPRESSED AIR AND ITS APPLICATIONS. the lower valve, remains in a liquid state. The heavy cap is so proportioned that there is a pressure of about 6 pounds per square inch on the liquid surface, and this is sufficient to force the liquid air through the siphon tube and out of the faucet. We then have the following condition of affairs : Fig. 545.— section, brine tank, expansion valve, liquefing chamber, and liquid-air reservoir or after-cooler. The reservoir is partially filled with liquid air, as is also the coils of the after-cooler, and the space surrounding the tubes is constantly being exhausted, so that whatever liquid air or vapor air may spill over when the inverted cap lifts, is instantly evap- orated in and around these filled tubes, thus further reducing the temperature of the air about to be drawn off; the vacuum LIC^UIl) AIR, ITS PROPERTIES AND USES. 8oi spiral space surrounding the tubes of the liquefier is constantly having the intensely cold evaporated air passing through it, and the temperature of the whole apparatus is therefore being grad- ually reduced toward some minimum, which so far as present in- dications go is remarkably near absolute zero. One of the problems to be solved, before liquid air can be of any great commercial value, is some method of carrying and storing the material so that it can be retained in a liquid form. The company has endeavored to perfect this feature in a practi- cal and business-like way. The result of the company's efforts in this line is the con- struction of metallic tanks of various sizes up to 40 gallons capacity, in which an inner metallic vessel is inclosed except for a small offset pressure-gauge tube, and the larger opening constituting at the same time the filling tube and the relief valve. Surrounding this is a second vessel, in its turn sur- rounded by some non-conducting material such as corn pith, excelsior, granulated cork, or the like, contained in a wicker basket. The inner tank being filled with liquid air, the relief valve automatically opens slightly from time to time, as the pressure exceeds about 6 pounds, and permits the escape of the cold air into the space between the two metallic tanks. This forces the warmer air out through the bottom of the tank and maintains a very cold blanket of air between the liquid air and the exterior insulating casing; smaller and cheaper forms are made by using an open inner vessel made of wood pulp similar to the well-known one-piece water-buckets. These are sur- rounded by wire netting held away by small wooden strips. The vessel is then put in a wicker basket, packed about with some insulating material as in the former case, and is provided with a wooden cover which rests on the wire netting and forms an air space. Still another form consists of two metallic spheres, between which is a third moulded cork sphere held away from the others. Both the inner and outer spheres are provided with separate 51 802 COMPRESSED AIR AND ITS APPLICATIONS. relief valves, so that when the pressure exceeds a certain set amount the inner valve lifts and, one might say, exhales into the space between the inner and the cork sphere. The cold air gradually works outward through the cork, becoming warmer as it progresses. Finally it reaches the space between the cork shell and the outer metal casing and accumulates until the pressure is sufficient to lift the second valve, when it passes into the surrounding atmosphere. While the company has devoted its chjef endeavors to the process of liquid air manufacture and transportation, it has also paid some attention to the possible applications of liquid air. One which is of especial interest in the summer days is the operation of a cooling fan by compressed air obtained from volatilizing liquid air. The liquid is held in a suitable recep- tacle, while a coil connected with this receptacle constitutes a vaporizer and heater utilizing the heat of the atmosphere. The fan is revolved by a small turbine driven by the air under pressure, which, as it escapes from the motor, is caught by the fan blades and whirled forward in the current of air. In this way not only is the air in a room kept in constant motion, but it is continally cooled and freshened by the addition of the cold exhaust air of the motor. Chapter XXXVI, PATENTS. ISSUED BY THE UNITED STATES PATENT OFFICE ON COMPRESSED AIR AND ITS APPLIANCES, FROM 1S75 TO JULY I, I9OI. 1875. Air Eugiue — KidtT 107, oOS Air EiiiriiU' — Rider 158.525 Air EnVriiR.— KiU'v l()5,027 Air Compressor— Bailey 161,090 Air Compressor — Corobbi & Bel- lini 159,075 Air Brake — James 165,235 Air Brake — loiies 1(56,386 Air Brake— Ladd 165,837 Air Brake— :Mos(1u()w it/ 166,026 Air Brake— Perriiie 166,404 Air Brake— IVrriue 166,405 Air Brake— Perriue 166,406 Air Brake— Perrine 169,575 Air Brake — AVestingliouse 162,465 Air Compressor — Keviiolds 160;956 Air EngiiK!- Connolly 164,809 1876. Air Engine— Schnake 184,913 Air Compressor — Crocker 176,931 Air Compres.sor — Fulton 177,495 Air Compressor— Hill 171,805 Air Compressor — Laurence 172,751 Air Compressor — Manz 176,795 Air Brake— Chadwick 180,460 Air Brake— Henilf 183,206 Air Brake— West in trhouse 175,886 Air Brake— ^Vestingllouse 180,179 Air Compressor— Sawtell 183,596 Air Compressor — Seal 174,860 Air Compressor— Seal 182,838 Air Compressor — Sturgeon 180,958 Air Compressor — Tallinan 176,096 1877. Air Compressor— Babbitt 198,067 Air Compressoi" — Clayton 186,306 Air Compres.sor — (iarrison 186,336 Air Brake— Green et a! 198,015 Air Brake— Stevens 191,261 Air Compressor — Reynolds 187.906 Air Compressor — lioot 196.253 Air Enirinc;- Allen 198,631 Air Engine— Davev 186.119 Air EnLMn<-I[oek\V Martin 190.490 Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Ail- Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air 1878. Engine — Mclvinlev 206,597 Engine— Rider. . ."^ 206,356 Engine— AVard 198,827 ('ompressor — Doreinus 207,954 Compressor— Dreyfus 200,901 Coniiiressor— Frizell 199,819 Brake— Knapp 204,440 Brake— Maxwell 207,126 Brake— Newton 202,368 Brake— Prince 204,914 Brake— Raoul 203,647 Compressor— Springer 211,062 1879. Engine— Rider 220,309 Engine— Sherrill 213,783 Compressor — Clayton 222,014 Compressor — Clayton 220,123 Compressor — Gardner 221,802 C()nii)ressor— Harvey 211,570 Compressor — Jacks()n 218,029 (■ompressor — Johnston 221,318 Compressor — Moore 216,211 lirake- Osgood 212,972 Brake— S(-hultz 220,178 Brake— Westinghouse 214,603 C()mi)ressor — Pitchford 215,540 Compressor — Si)encer 214,465 Compressor— l^itliam 222,802 Coiiipressor — Thomas 217,834 Compressor— Treat 221,126 i:ngine— Eckart 216,563 Engine — Hardie «fc James. .. .216,611 Engine— :\[athes. 214.050 1880. Engine— Presbrey 231,446 Engine — Thueinmler 232,660 Engine — Thuennnhir 2r)3. 125 Eni:ine— W(H)(n)urv v\ al 228,712 Engine— Woodl)ury et al. . . .228,713 Engine — Woodbury el al. . . .228,714 Engine — Woodbury et al 228,715 Engine — NVoodburv ei al 228, 7H> Engine— Woodbury ef al 22S,717 Coin[)ressor— Bois.' 227,877 Comi)ressor— liuell 234.751 ( 'onijiressor — Coinior S: Dods. 232,939 8o6 COMPRESSED AIR AND ITS APPLICATIONS. Air Compressor— Eckart 224,081 Air Compressor— Hill 229,821 Air Compressor — Lawrence et al.. 226.918 Air Brake— Glenn 284,179 Air Brake— Hall 281,311 Air Brake— Lougiiridue 284,184 Air Compressor — Parkinson 225, lol Air Compressor— Pitch ford 283,482 Air Compressor — liiclnnann 229,468 Air Compressor — Rix 235,296 Air Compressor — Kix 285,816 Air Compressor — Sergeant 233,881 Air Compressor — Stockman 234,783 Air Engine— Beanmont 232,438 Air Engine — Ericsson 226,052 Air Engine— Hill 229,821 1881. Air Compressor— Allen 237,359 Air Compressor — Allen 287,860 Air Compressor — Boerner .•239,310 Air Compressor — Biiell 246,657 Air Compressor — Claj'ton 241,980 Air Compressor — Cnshier 286,992 Air Compressor — Freeman 288,225 Air Compressor — Fitzpatrick. . . .288,874 Air Compressor— Hill 244,127 Air Compressor — Hill 244,128 Air Compressor — Hill 237,274 Air Compressor— Hill 243,257 Air Compressor — Hudson 241,984 Air Compressor — Livingston 242,008 Air Compressor^Mayrhofer . . . .286.713 Air Brake — Eanies 241,328 Air Brake— Fames 241,825 Air Brake— Lorraine 246,166 Air Brake— Westinghouse 243,415 Air Brake— Westinghouse 245,109 Air Brake — Westinghouse 245,110 Air Compressor — Quinu 286,455 Air Compressor — Robinson & Ri- ser 248,218 Air Engine — Lyman 236,954 1882. Air Engine— Keynolds 262,119 Air Compressor — Babcock 253,880 Air Compressor— Baker 259,741 Air Compressor — Beers 268,854 Air Compressor — Bois 259,799 Air Compressor — Bradley 254,915 Air Compressor— Hill 261,606 Air Compressor— Hill 261,605 Air Compressor — Manning 256,232 Air Compressor — Mayrhofer . . . .261,560 Air Compressor — Monson 257,885 Air Brake— Bro(;k\vay et al 264.617 Air P> rake— Ford 266,684 Air ]5rake— Hanscom 265,671 Air Brake— Van Dusen 269,747 Air (Compressor — Overton 268,206 Air Compressor — Overton 263,207 Air Compressor — Rand 255,116 Air Compressor — Reynolds 262,119 Air Compressor — Sergeant 264,775 Air Compressor — Smith 269,730 Air Compressor — AVang 255,222 Air Compressor — Wang 255,901 Air Compressor— Wang 262,157 1883. Air Engine— Nash 278,257 Air Engine— Wilcox 289,481 Air Engine— Wilcox 289,482 Air Compressor— Babcock 280,997 Air Compressor — Babcock 287,358 Air Compressor — Bennett 283,955 Air Compressor — Bicknell 273,014 Air Compressor — Cullingwortli. .287,104 Air Compressor — Fox 285,748 Air Compressor — Freeman 290,764 Air Compressor — Houigman 288,435 Air Compressor — Lawler 272,711 Air Brake (re -issue)— Ford 10.298 Air Brake— Reilly 290,269 Air Brake— Tliayer et al 288,534 Air Brake— Westinghouse 270,528 Air Compressor — Moore 285,297 Air Compressor— Reynolds 272,771 Air Compressor — Sturgeon. .... .275,959 Air Engine- Boynton 289,967 Air Engine— Cook 271,040 Air Engine— Cook 272,656 Air Engine — Eimecke 270,086 Air Engine— McDonougli 278,446 1884. Air Engine— Robinson 309,163 Air Engine — Stevens 305,114 Air Engine — Wilcox (reissue)... 10,486 Air Engine — Wilcox (re-issue).... 10,529 Air Compressor— Allen 299,314 Air Compi-essor— Bristin 302,978 Air Compressor — Chichester 308,061 Air Compressor — Cullen 807,442 Air Compressor — Ehlers 801,348 Air Compressor— Hill 292,814 Air Compressor— Krutsch 302,206 Air Brake— Dickson 306,140 Air Brake— Flad 296, 546 Air Brake— Flad 307,535 Air Brake— Flad 307,586 Air Brake— Green 309,845 Air Brake— Magowan 293,481 Air Brake— Mark 307,561 Air Biake— Paradise 298,774 Air Brake— Sjogren 300,401 Air Brake— Sloan 807,844 Air Brake- Willis 303,777 Air Compressor — Moore 309,642 Air Compi-essor — Norris 810,148 Air Compressor— Pfanne 295,800 Air Engine— Baldwin 292,400 Air Engine — Bausman 299,825 Air Engine— Cramer 294,869 Air Engine— Eteve & DeBraan. .309,835 Air Engine— Graham .802,246 Air Engine— Leavitt 307,312 Air Engine— Maxim 293,185 PATENTS. 807 Ail- Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air 1885. Eugino— McTiirhe 8'21.7:U> Eui!:iiU' — Pi)ll(H-k 8U).()5() Eiiiriiu'-Shillinu- 8-2().lSt2 En Jim-— Wilcox 88t3.81t2 Enirinc — AVood 8'24..")1() Eniiiiu— Woixlhury ct al. . . .8*24.0(5-2 Engine— Woodbiiiv ct al. . . .881.8.~)!> Enijinc— WtHuUnuv ct al. . ..881.3(51 Engiiu'— Woodbury ct al. . . .3-24. 0(50 Eniriiic — Woodl)urv ct al 824,0t)l Engine— Woodbury ct al 82r),640 Engine — W(M)dbnry ct al 827.748 Compressor— Bolton 814,218 Compressor — ('or(\v . .811.10(5 Compressor — Erwin 829,877 (Compressor — Erwin 888.208 Compres.sor — Fox 821,20(5 Compressor — Fox 821.207 Compressor— Lea vitt 820.482 Brake— Hass 812,245 Brake — Ilanscom 82(5,64(5 Brake- lloiM>cr 321,071 Hnike- McKinncv 311,100 Brake— Sloan...; 827,027 Brake- Sloan 880,164 Compressor — ,>[onson 828.598 Engine— Bolton 814,218 Engine — Riusnian 818,646 Engine— CotMcld 322,796 Euirine — Colnian 817,098 EniTinc— Colman 817,628 Engine— ('(Mcv 811,106 Euirint — Hanover 310,419 Engine— Hurd 825,805 Engint — Lea vitt 321,985 Engine — Limpus 329,914 1886. Enirine— Bider 345,450 Engine— Rider 853.004 Engine— Serdinko 335.888 Compressor — Cliiclicstcr 888.994 Compressor — Cullingwortli. .855.002 (*onjpressor — Depp 838,613 Comprcs.s(.r— Dow 841.099 Compressor — Erwin .840.496 Comprc.ssoi- — Fevrol 836,224 Compres.sor — Ilarrold 845,969 Compressor— Hugentobler. . .342,798 Compressor — .ToJinson 349.954 Compressor — McJ.ctan 841,678 B,rake— Easton 854,014 Brake — (ioode 358,446 Brak* — llaberkorn 8:'.5.446 Brake— H.. Merit li 834,020 Brake— Ilolleritli 884.021 Brake— Hollerith 334.022 Brak«— Kneeland 851. .8s8 Bmke— Melson 852.927 Brake — Perkins 845,587 Bmke— Pickenni: 884.46(5 Brake— Wisner 885.094 Compressor — Swarf z 842.810 \ir Compressor— Thonia.s 337,209 Vir Knuinc- Babcock 834.152 Engine- Babcock 884. 158 Engine — Babcock 884.154 Enuinc — Lachmann 888.644 Air 1887. Air Knginc — McKinley 356, Air Engine — ]McKinlcy 356, Air Engine— Phil pott! 859. Air Engine — Tasker 8(54, Air Compressor — (/hichester 870, Air Compressor — Cummiuirs 863, Air Brake- Bass ! 858, Air Brake — Carpenter 859, Air Brake — Hanscom 869, Air Brake— Wcstinghousc 860, Air Compressor — Strange 373, Air Euoine — Baldwin vSc Bradford 355, Air Enuinc- Close 366, 1888. Engine Engine Engine Compr Compr Compr Compr Compr Compr Compr Compr Compr Compr Brakc- Brakc- Brake- Brakc- Brakc- Brake- Brake- Brakc- Brake- P,rakc- P,rake- P,rakc- Brakc- Brake- Brake- Brake- Brake- Brak(!- Brake- (Jom|)r Compr Compr Engine Engine EiiLn'ne '— ]?i(lcr 898, '-Rider 898, '— AVinchell 881, essor — Chamberlain . . .376. cssor — Cullingwortli . .377, cssor — Dean 880, essor — Erwin 382. essor — Forster 875, cssor — Forster 376, essor — Forster 384, essor — Hunter 892, essor — Kcenaii 884, essor — jMcKiin 875, -Andrews 885, -Boluss 382, —Carpenter 878, -Dixon 382, -Dixon 889, -Gucls 384, -Guels 384, -Harvey 378. -Lansbcrg 386, -Lansbcrii- 392, -Lchy...'. 381, -Lewis 383. -Park 385, -Park .893, —Solano 876, -Solano 87S, -Solano 882. —Solano 887, -Williams 898, cssor — Nosbjiumc . . . .898, cssor— l^itt 886, cssor — Rcviiolds 878, '— P>air. ..' 889, •—Clark 886, '— (rcntv :'.H7, 146 147 282 451 876 509 142 958 057 070 419 633 204 668 728 813 141 481 195 760 929 589 856 611 529 761 224 749 657 081 648 686 687 865 640 872 892 819 198 784 970 628 667 018 950 172 028 88(5 045 454 068 Air Engine — Sclimid Air EiiL'-inc- Steven> 1889. Beck fcld. 403.294 414.173 8o8 COMPRESSED AIR AND ITS APPLICATIONS. Ail- Air Ail- Air Ail- Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Engine— Woodbury et al 404,237 Engine— Wright 408,784 Compressor — Ciimmings 412,474 Compressor — Davey 409,778 Compressor — Fitzpatiick. . . .402,517 Compressor— Funk 417,717 Compressor — Guthrie 417.482 Brake— Bohiss 414,138 Bralve— Bohiss 398,310 Brake— Collins 400,638 Brake— Collins 400,639 Brake— Dixon 402,418 Brake— Dixon .412,168 Brake— Dixon 418.506 Brake— Daellenbach 415,162 Brake— Haberkorn 398,829 Brake— Haberkoru 413.253 Brake— Holleman 405,705 Brake — Lansberg 415,513 Brake — Lansberg 415,514 Brake — Lansberg 415,515 Brake — Lansberg 415,516 Brake — Lansberg 415,517 Brake— Lapish. '. 399,420 Brake— Lewis 410,288 Brake— Marsh 396,284 Brake— Massey 414,717 Brake— Maxwell 405,968 Brake— Norris 413,205 Brake— Park 407.445 Brake— Pitchard 410,922 Brake— Pitchard et al 399,158 Brake— Pitchard et al 399,157 Brake— Rymer 416,953 Brake— Solano 405,855 Brake— Solano. , 406,006 Compressor — Sergeant 415,822 Engine— Baldwin 404,818 Engine— Humes 400,850 1890. Engine— Brock 434,422 Engine — Eastman 443,641 Engine— Ericsson 431,792 Engine— Harder 438,251 Engine— Metzing 441,103 Engine— McCalla 420,824 Engine— McTighe 429,281 Engine— McTighe 429,282 Engine—McTighe 429,283 Engine — ^Rogers 427,911 Engine— Schmid &. Beckfeld.421,525 Engine— Vivian 437,320 Compressor — Eloheimo 435,034 Brake— Boluss 435,791 Brake— Burbank et al 428,299 Brake— Daellenbach 442,019 Brake (re-issue) — Guels 1 1,070 Brake— Guillemet 437,300 Brake— Harris 442,621 Brak(;— Ilogan 433, 127 Brake— Hogan 433,594 Brake— Hogan 433,595 Brake— Hopper 430,024 Brake— Lansberg 439.528 Air Brake— :\Iaher 433,737 Air Brake— Martin 437,218 Air Brake-- Roberts 433.040 Air Brake— Robinson 437,800 Air Brake— Stewart 420,121 Air Brake— Schrover 426.144 Air Brake— Walker : 438,038 Air Brake— Westinghouse 421,641 Air Brake— Williams 441,526 Air Brake— AVilliams 431.303 Air Brake— Williams 431,790 Air Brake (re-issue) — Williams. . . 11.124 Air Brake— Williams 431,304 Air Compressor— Hill 439,876 Air Compressor — Massey 433,951 Air Compressor — Rand & llalsey .421.611 1891. Air Engine— Benster 463,092 Air Engine — Bergman 463,025 Air Engine — Chapman 447,066 Air Engine — Griswold 455,201 Air Engine— Hall 457,272 Air Engine— Hall 457,273 Air Engine— .Jefferson 464,364 Air Engine — Robinson 445,904 Air Engine— Rusk 458,070 Air Compressor — Clark 458,374 Air Brake— Barnes et al 462,193 Air Brake (re-issue) — Bayley. . . . 11,145 Air Brake— Bothwell. . . .\ .^ 456,247 Air Brake— Beery 452,384 Air Brake— Dodd 462,966 Air Brake— Hogan 447,731 Air Brake— Hopper 458,626 Air Brake— .Tam.es 447,236 Air Brake— James 461,243 Air Brake — Lansberg 445,899 Air Brake— Marshall 456,199 Air Brake — Massey 451,409 Air Brake— Massey 447,783 Air Brake — Riggs 457,215 Air Brake— Slater. 452,942 Air Brake— Waite 463,085 Air Brake— Westinghouse 448,827 Air Brake — Westinghouse et al.. .461,779 Air Brake— Wisner. 446,908 Air Compressor— Hill 448,859 Air Compressor— Hill 452,132 Air Compressor — Hill 454,590 Air Compressor— Hill 463,386 Air Compressor — Nordbeig 458,975 Air Compressor— Phillips." 452,283 Air Compressor — Richards 462,776 Air Compressor — Richmann 459,527 Air Compressor — Richmann 462,453 Air Compressor — Sergeant 447,910 Air Compressor — Sergeant 456,165 1892. Air Compressor — A very 482,775 Air Compressor— Beck'. 476,723 Air C^ompressor — Dillenburg . . . .481,850 Air Compressor — Dunn 473,302 Air Compressor— Farrell 479,260 TATE NTS. 809 Air Ail- Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Compressor — Fast)l(lt 4{S1..")*2T Compressor — Guillemel 482.040 Compressor — Haines 470.984 Compressor — Haines 480.193 Compresses- — Hanford 474.290 Compressor — Hanston A- I>ur- (ian 471.700 Brake— Becrv 48r).a0.-) Brake— Coates 407.920 Brake— Coal.'s 407.921 Brake— Corporan 488.802 Brake- Carprnter 479.780 Brake— Duval 480.708 Brake-Dmm 478.802 Brake— Fahrnev 48.-). 182 Brake— (iuillemet 482.040 Brake— Hannev 470.880 Brake— Harris; 472.190 Brake— Havden 481.051 Brake— H( /-an 478.839 Brake— Ho -an 482.058 Brake— Knudsen 408.387 Brake— MeXulta 471.801 Brake— ,Marl)le 484.034 Brake— Mills 470.540 Brake— Pelton 482.882 Brake— Shorlt 409.170 Brake— Sileoek 468,701 Com pressor — Henderson cV: Schidtz 475,111 Compressor — Hutcliinson. . . .581.143 Compressor — O'Brien 477,381 Compressor — Perry 485.881 Compressor — Sherman 475,251 Compressor — Teal 474,034 1893. Enijine- Durand 497,048 Enldne— Field 500,480 Ensrine-HauserA'Whittaker.489,148 Enirine— Martin 500.840 Enirine— Muselman 502.800 Enirine- Sehon 508.990 Euirine— Smith 491.859 Compressor — l)e Laval 511.0S0 Compressor — Fog*; 498.208 Compressor — Gnstafson 509,220 Brake— Barber 494.772 Brake— Dean 511.071 Brake— Duval 510.035 Brake— Duval 510.870 Brake— Dunn 4H9.527 Brake- Erhodv 510.594 Brake— Havden 509.H9S Brak( — HiLTirins . . .508.088 Brake— Hineklev 50^s.421 Brake— Kev wood 500.910 Brake— Massey 501.010 Brake — Masterman 504,227 Brake- Parke et al 500, 185 Brake— I^inkston 501,859 Brake— Pool et al 499, 5H2 Brake— Shallenberger .500.7:59 Brake- Sennetl et al 489.703 Compressor — Knoelie 508,225 Air Compressor— Perry 498,989 Air Compressor — Quast 501,040 Air Compressor — Sehutzinger. . ..508.150 Air Compressor — Walker 491,282 1894. Air Eni«:ine -Dei)p 521,702 Air Enu^ine — Rogers 51 1,909 Air Engine— Stewart 519,977 Air Comi)ressor— Babeoek 523,004 Air Compressor — Birner tt Mes- sing 520,405 Air Conipres.sor — Brotherhood. . .515,282 Air Compre.ssor — Champ 518,550 Air Compressor — Champ 515.510 Air ('ompressor — Champ 523.830 Air Compressor — Flood 519,888 Air Compre.ssor — Grillithset al. . .530,835 Air Brake— Ba vie V 528,712 Air Brake— Brown 520,391 Air Brake— Barbridge et al 520,178 Air Brake— Bishop.'. 581,584 Air Brake— Clark 522.825 Air Brake— Clifton 531,100 Air Brake— Edwai-ds 527,838 Air Brake— Eldridge. 527,827 Air Brake— Fox 530,937 Air Brake— Fox 580,988 Air Brake— Fox 580,939 Air Brake— Haberkorn 531,181 Air Brake— Harris 515,220 Air Brake— Harris 510,202 Air Brake— Hunt 529,270 Air Brake — Tames 524,990 Air Brake— JefTries 513,267 Air Brake— Knudsen 525,686 Air Brake— Lansberg 516,986 Air Brake— Lencke 517,955 Air l'>rake— Lencke et al 517,954 Air Brake— MeCarty 529.290 Air Brake— Mable 526,189 Air Brake— Mills 537,784 Air Brake— Tiara 519,681 Air Brake— Kothsehild 515,616 Air Brake— Pvothschild 515,617 Air Brake— Richardson 513,145 Air Brake— Sehenek 524,073 Air Brake— Sehenek 531,137 Air Brake— Shortt 580,904 Air Brake— Stewart 517,250 Air Brake— Vorhees 524,050 Air Brake— Vorhees 525.876 Air Brake— Willson 516,692 Air Compressor — North 527,248 Air Compressor — Sehutz-Hender- son 517,628 Air (Compressor — Sergeant 514,889 Air Compressor — Sergeant 530,662 1895. Air Engine — Anderson 537,517 Air Eni;ine— Bramwell 543,462 Air Engine— Denney 538,068 Air EngiiK — Fletcher A: Hug- gings 547,718 8io COMPRESSED AIR AND ITS APPLICATIONS. P^ngiue — Parsons 549, Engine— Slieimau o^o. Compressor — Bhike 064, Compressor — Champ 544, Compressor — Champ 544, Compressor — Chamj) 544, Compressor — Champ 544, ("Compressor — Champ 547, Compiessor — Cha(iuette 548, (-ompi'cssor — Clayton 534, Compressor — Duffy 547, Compressor — Durand 550, Compressor — Grittitlis et al. ..547, Brake— Clarke 549, Brake — Couness 540, Brake — Chrislensen 584, Brake — Dimn. 546, Brake— French 583, Brake— Harris 544, Brake — Harris 547, Brake — Hogan 546, Brake — Hogan 546, Brake — Hogan 551, Brake — Hogan 551, Brake — Humbert et al 539, Brake— Hunt 545, Brake — Jeffries 550, Brake — Massey 535, Brake — Massey 537, Brake— Schenck 532, Brake — Sennett 536, Brake— Shortt 538, Brake— Shortt 538, Brake— Shortt 538, Brake— Shortt 538, Brake— Shortt et al 538, Brake— Steedman 542, Brake — Thompson 545, Brake— Tower et al 538, Brake— Trott 536, Brake— Wessels (;t al 548, Brake— Wheeler 546, Brake— White 538, Compressor — Kalthotf 551, Compressor — Keenan 547, Compressor — Lowe & Guyser.534, Compressor — Moj^er 541, Compressor — Noack 550, Compressor — Pedrick 544, Compressor — Stambaugh. , . .548, Compressor — Taylor 543, Compressor — Taylor 543, Compressor — Taylor 543, 1896. Air Engine — Bercher Ail' Engine— Coon Air Engine— Good Air Engine — Good & Marichal. . . Air Engine — Mihsbach & Groe- schell Air Engine — Walling Air Compressor — Champ Air Compressor — Chaquette Air Compressor — Clark 558, 555, 560, 558, 566, 565, 570, .565, 558. 741 602 192 456 457 458 459 768 800 814 338 163 882 703 539 813 510 286 258 253 448 449 440 767 430 295 346 844 057 914 000 547 551 544 549 546 948 749 299 002 335 835 002 549 519 399 979 352 548 399 410 411 412 475 929 707 944 785 191 540 429 041 Air Compressor — Du Faur 561,160 Air Compressor— Elliott 568.433 Air Compressor — Githens 563,477 Air Compressor — Guyser 560,987 Air Brake— Beemer 564,863 Air Brake— Brookmiie 558,670 Air Brake— Custer 553,481 Air Brake— Custer 553,483 Air Brake— Dunn 553,517 Air Brake— Dunn 567,024 Air Brake— Feruley et al 553,498 Air Brake— Geuett 556,815 Air Brake— Glass 569,915 Air Brake— Graebing 569.823 Air Brake— Guillemet 571,115 Air Brake— Guillemet 571,116 Air Brake— Hall 574,062 Air Brake— Harris 571,662 Air Brake- Herder 558,174 Air Brake— Herbert 572, 00» Air Brake— High 555,^09 Air Brake— Howe et al 567,476 Air Brake— June 570,483 Air Brake— Lee 557,511 Air Brake— Lee 557,512 Air Brake — Lee 557,513 Air Brake— Lee 557,514 Air Brake — Lee 557,515 Air Brake— Lindsev 561,596 Air Brake— Mable." 572,553 Air Brake— Marshall 560,730 Air Brake— Noyes 553,565 Air Brake— Noyes 564,389 Air Brake— Noyes 571,095 Air Brake— Noyes 571, 78& Air Brake— Omick 563,612 Air Brake— Park 561,811 Air Brake— Reyburn 568, 92» Air Brake— Rogers etal 553,294 Air Brake— Thompson 571, 70a Air Brake— Walker et al 569,258 Air Brake— Westinghouse 557,464 Air Brake— Willets , 561,301 Air Brake— Zenke 571, 73^ Air Compressor— Hill 571,971 Air Compressor — Liming 569,929 Air Compressor — Merritt 562,475 Air Compressor — Nichols 555,178 Air Compressor — Noyes 563,794 Air Compressor — Pendleton 561,126 Air Compressor — Reynolds 572,377 Air Compressor— Roberts 572,314 Air Compressor— Sergeant 568,804 Air Compressor — Shaw 552,590 Air Compressor— Smith 572,383 Air Compressor — Underwood .... 558, 125 1897. Motor Car— R. Hardie 584,146 Air Compressor— L T. Dyer 585,090 Pneumatic Despatch — B. C. Bacli- eller 585,498 Air Spray— John Black 585,503- Air Brake— E. A. Trapp 585,927 PATENTS. 8ll Compressor and Cooler — John Fliudall .kS:).J).V) Air Coniprossor — \V. II. Kniu:lit...")8G. 100 Air Motor— .1. II. lloadlcy. .'. . . .."iSO.l'^T Pueumatii- Sole — .Julia F. Uas com oSd. 1 .")."■) Air Compressor — Allied Sheel- lock oSl). ()(>!> Pneinnatic Press — P. C. Hlais- dell r)S(>.l)4r) Air Compressor — I. II. Spencer. .."iSS.'ilKI Hot- Air .Motor— W. Trewliella. ..oSS.oOH Air Compressor— E. C. Nichols. .r)8i). liM» Water Elevator— .John Ilass oSS.S'i.") Pneumatic Convevor — A. P. Hes- lop ' r)88.m>s Valve — .lames Clavton 587,704 Air Pump— II. S. Bills r)87.():58 Railway Switeh — .Johnson S: ]Mc- Keithen r)90. loo Straw Stacker— L. 1). Pa rm ley ...589,853 Pneumatic Motive Powei- — L. II. Meyer 590.68(> Pneumatic Tool— F. E. IIariham.590.G()l Air or (xas Compressor — S. S. Miles ; : 591,187 Pneumatic Drill — I. II. Mannin,i>-.591,284 Pneumatic Motor— G. W. Smith.. 591. 018 Water- Elevator— P. S. A. Bickel .59L029 Pneumatic Hammer — C. II. .John- son 592.110 Air Compressor— E. Hill 59.S.049 Pnemnatic Paintinii: Api)aratus — A. Fisher ". 598.01:] Pneumatic Water- Kaisiui^ Device — E. Pitcher 598.481 Pneumatic .Motor — F. \V. Hedge- land 593,055 Pneumatic .Motor— T. P. IJrown.. 594.891 A i r-C o n t r o 1 1 i n u' Device — A. Roesch ! ; 595.(554 Pneumatic Convevor — S. H. .Tones ! 59().211 Dry Kiln— Franklin Kirk 596,212 Pneumatic Stacker — (T.AV.(iuinn.590.807 Drying Ajtparatus — McClatchey A: Krum 590, 175 Pneumatic I)esi)atch Tube — C. F, Pike 595,890 Air Pum|) or Compressor — L. H. Alhergcr 595.42i> Air Engine — Anderson A: Ericks- son 579.070 Air Engine — BarhouiA: Hansen. .591.584 Air Entiirie - Herrv 582,257 Air Engine— Bole'. 592. 08S Air Engine— (;il)l)s 592.24f) Air Engim — (loth 5MO.0OO Air Engine -l^arke 594,901 Air EngiiH — Koediger 579,054 Air Engin( — Weimer 577, 50s Air Comi)ressor f'rahtnje 594.524 Air Compressor — (Jrifliths et al. ..570.804 Air Brake— Boy den 588,278 Air Brake— Boydeu 583.279 Air Brake-Buckpitt 589.957 Air Brake— Bragg et al 598,581 Air Brake— Bent ley 574,050 Air Brake — Conne.ss 587.519 Air Brake— Corriuiiton 594,404 Air Brake— Dunn. 577,425 Air Braki — Fish .598.990 Air Brak( — Cunckel 582.891 .\ir Brake -Houan 574. SOO .\ir Biakc Hunt 581.912 .Mr iirake—.McIiitosh 589.205 \\y Brake— Nellis et al 594,088 Air iirake— Omick 588,918 Air iirake— Bedfeni 584,705 Air iirake— Shearwood 574,498 Air Brake— Short rid uc 578,108 Air lirake— Westinii'liouseet al... 592,401 Air Brak( — Winters 594,228 Air Compressor — Perine 580,714 Air Compressor — Sergeant 579,775 Air Compressor — Toennes 576.920 Air or Gas Compressor — -.1. Crab- tree 594,524 1898. Air Lift Pump— W. L. Saunders. 507, 028 Compressed - Air Ai)i)aratus — J. Mclntvre 596,822 Drier— K. 8. lihuu^hard 596,470 (Jraiu Drier— \V. E. Ellis 596,655 Re trio-era tor— .1. H. liarrett 596.967 Air Compressor— T. II. Roberts.. 597, 228 Lumber Diier — II. .J. Morton. . . .597,548 Air Valve— S. C. Arnold 597.000 Air Brake -II. F. Noves 599,84^ Air Comi)re.ssor— .1. it. lloadlcy.. 598. 149 Governor V;dve, Compressor — Christ ensen 598,288 Pneumatic Si)ring— AV. Kowaleir.598,102 Air Disc- Brake— M. E. Campany .598.760 Air Cleaning, Cooling Device — • McCreery 1 599.080 Pneumatic Conveyor — S. C. Da- vidson 59{),055 J^ieumatic Sprinu— E. E. Egger. 598.982 Pneumatic St acker— G.W.Wood. 599. 279 Street-Car Air Brake— (\ A.Gray. 599,421 Drier— A. S. Eivengood 599,509 Fruit Drier — Steevens 6c Steeveus 599,047 Air Bnike— Noyes 599,849 Ail- Coini)ressor — P. (.'ramer . . . .()00.25S Air Compressor (re-issue) — F. M. (Jraham 11.05-^ Com|)ress()r — J. Stiimj)!' ()00.02G Hot-Air Compressor — Andeison iV Ericksson 001.081 Air Br.ake— W. O. (Juiickel 001.258 Air Brake Valve — AV.O.fJimckel .001.252 Pneumatic Hub — W. C. Koiie man 599,!l07 Eirpiid Dislrilnition F. .M. Gris- wold 599.702 .Mr Brake -Catlelt 598.814 .\ir lirake— Guuckel 001.258 8l2 COMPRESSED AIR AND ITS APPLICATIONS. Air Bmke— Hamar et al 600,641 Air Brake — Kholodowski 600,537 Air Brake— Olin 598,678 Air Brake— Perkins 598,887 Air Brake— Petteno-ell 597,220 Air Brake— Wands; 604,244 Air Compressor— II. C. Sergeant. 602, 877 Compressed-Air H a m m e r — J. Schmidl 602,198 Valve, Air Compressor — F. Rich- ards 602,473 II^mI rail lie Air Pump — E. H. AVeatherhead 603,242 II V d r a u 1 i e Air Compressor — ' AY. F. Stark 602,247 Air Brake— J. J. Nef 602,094 Air Valve— E. A. Rix 602,170 Hot-Air Furnace— J. T. Warren.. 601, 822 Air Distributor — J. Jaucli 603,105 Pneumatic Despatch Tube — H. Clay 603,174 Pneumatic Organ— M. Clark 603,127 Governor Air Compressor — C. Cummings 603,425 Pneumatic Elevator— J. B. Schu- man 603,925 Pneumatic Despatch— Mathias . ..604,405 Air Brake— W. O. Gunckel 604,612 Compressed Air Engine— L. T. Gibbs 604,745 Air Compressor — O. H. Bring- ham 604,717 Air Compressor— E. Bottini 604,962 Air Brake— W. H. Clowry 605,394 Hot-Air Furnace— T. G. Neal. .. .605,329 Air Bi-ake— H. S. Park 605,904 Air Brake— H. S. Park 605,905 Pneumatic Motor — F. W. Hedge- land 605,876 Air Compressor — F. Richards 606,428 Hydraulic Air Compressor — Noack 606,732 H y d r a ul i c Air Compressor — Noack 606,733 Air Brake— William Hirst 607,371 Air Brake— M. Carrington 606,708 Air Brake— L. F. Guillemet 606,712 Hot-Air Furnace — H. L. AVin- gert 606,752 Valve-Gear, Air Compressor — Se- derholm 607,195 Hot-Air Furnace— J. T. & J. K. Brien 607,793 Gas Power Process — E. N. Dick- erson 607,655 Air Brake— C. L. Ansley 608,095 Air Brake— Murray Corrington. .608,030 Air Compressor— C. N. Dutton. .609,087 Air Compressor- C. N. Duttcm. .609,088 Air Compressor — Heston & Har- vison 608,964 Air Brake— F. L. Guillemet 608,599 Air Brake -F. L. Guillemet 608,600 Air Brake— H. S. Parke ,. .608,621 Air-Brake— J. J. Nef 609,041 Air Brake— J. J. Nef 609,042 Pneumatic Despatch Tube— S. R. Gayton 610,528 Air-Compressor Inlet-Valve— J. G. Leyner 610,608 Tide-Water Air Compressor — Beckers 610,790 Pneumatic Motor — F. AY. Hedge- land 611,629 Locomotive Air Brake — AA^. P. Alter 612,149 Automatic Air Brake — McLaugh- lin 612,778 Air Brake— AA^ T. Hamar 613,143 Air Compressor G o v e r n o r — Libby 613,692 Air Agitator— E. F. Porter 614,275 Air Engine— M. Schmidt 614,992 Air Brake— J. F. Voorhees 615,326 Pneumatic Dry Dock — C. N. Dut- ton 615,440 Air Compressor— W. H. Barr 615,668 Pneumatic Gas Lighter — E. Knapp 615,717 Air Brake— M. Corrington 616,288 1899. H3"draulic Air Compressor — Ster- zing 618,242 Hydraulic Air Compressor — Tay- lor 618,243 Air Brake— E. A. Hauerwas 618,204 Air Purifier— AY. S. AVhitney. . . .616,997 Air Moistener— AY. H. Prinz 618,615 Air Compressor — Lowell & Brown 618,959 Air Brake— R. E. AYynn 619,381 Air Heater— J. Higginbottom. .. .619,483 Air, Gas Engine— Eisenhuth 620,554 Air Brake— Ansley 6: Topham. . .621,779 Liquefying Air — Ostergren & Burger 621,536 Liquefying Gas — Ostergren & Burger 621,537 Air Compressor— H. E. Anderson. 620,822 Aerating Water in Bottles— H. V. R. Reed 620,963 Air Valve— J. H. K. McCollum. .621,841 Air-Supplving Apparatus — F. A. Baynes 620,830 Air Brake Safet}^ Attachment — A. C. Rumble 624,103 Air Compressor— F. AY. Ensign.. 624, 002 Pneumatic Despatch — E. A. For- dyce 624,201 Pneumatic Carrier — E. A. For- dyce 624,203 Pneumatic D e s p a t c h — B. C. Batcheller 623,970 Pneumatic Despatch — B. C. Batcheller 623,971 Carrier— B. C. Batcheller 623,972 Carrier Receiver— B. C. Batchel- ler 623,973 Pneumatic Tmnsniission — Batili- ellor ()-2:?,S)(;s PiKMimatic Transmission — Batch oUor (;-j:}.S)(l!) Air (Compressor — A. Korscli ()'24.()0!) Hydraulic Air Compressor — .1. Limin.ir ()-24.8;]0 Gas Enirine- W. II. A: .1. liiitter- worth G:?4,T.")() Compound Air Compressor — Wallick ()e4,m)S Valv(^ for Air .Motors — I. Craiii". Jr '. .()-r).:5'24 lieduiini; Valve — .1. Cmii^. Jr... .n'2."),8'2.") liiquefyins; Gases — J. E. John- son (V27. ()!)() Air Compressor and Cooler — K. Hern; ()^G,8S8 PneumaUc Dispatch Carrier — Fordvce (527. ISl Pneumatic Oriran— M. Clark 62G.:{'2() Compression Controller — F. G. Hobart 627.S.-)0 Air Cooler— J. McCreerv 62(5. ;i9() Atomizer— H. Morrill. ." 628. 2.") I Pn e u mat ic Carpet -S\vei'|)er — Westman 628,505 Water Elevator— F. Hayes 628.818 Air-Brake Hose Coupling — J. CaUhvell 629,657 Air Brake— E. Bartholomew 629,708 Triple Valve for Air Brakes— W. B. Maun 680,379 Engine for Air Punij^s- W. B. ■ Mann 680,380 Air Brakes— W. B. Mann 680,381 Air Compressor— H. L. Dunn ... .680,495 Air Compressor — C. (). Sol)inski..680,525 Pneumatic Propulsion— Walker .680,821 Air Controller— S. H. Short 680,988 Air Cooler — I. McGreery 631,377 Pneumati(; Hammer — C. K. Pick- les 631,435 Air Compressor — C. F. Du Bois. .681,701 Compressed Air I*ump — T. C. Wristen 681,732 Air Puririer— Fowler 6c irarp()le..681.868 AirCompressor- P. H.Montai,nie.6:U.994 Air Drill— A. P. Schnnicker 688,661 Pneumatic Oiiran— :\[. Clark 682,698 Pneumatic Despatch— Batcheller.682,690 Pneumatic Signal for Trains — C. Guilan.L. 632,818 Track-Sandinir Device — J. H. Handon.. 688.193 Track Sanding Apparatus — J. II. Handon." 633.194 Valve for Pneumatic Tools — J. Boyer 633,355 Valv(; Controller— SohoelTel & Avlward 632,207 C\)rnbustion Motor— K. ^Fewes. . .633.878 Pneumatic Pipe Organ — Schmelzeis 688,735 Pneumatic Insole — A. Korwan. .682.529 PATENTS. 8 I 3 Pneumatic Carpet Henovator- Thunnan 634.042 Air Feeder tor Furnaces — J. How- den 634,348 Ail Coni])ressor— P. ]?rotherho()d.634.389 Air lirake— C. N. Dutton 634,723 Air Comi>ress(^r — S. Broiehgans. .635,419 Pneumatic Despatch — Fordyce. .635.484 Hydraulic .\ir Pump — Ilabei"- niatui 685.478 Air Conipressoi' — J. P. Simmons. 685, 51() Ail- Compressor — J. P. Simmons. 685,517 Air Valve— W. J. Cole 685.661 Portable Air Pump— A. B. Diss.. 685,674 Atitoinatic Air Brake— Clarke. . ..685,095 Air Comi)ressor— G. W. Tolle ...636,013 Air Heater — Waterman iS: Mori- son 686,090 Air Puriivinii' Ai)paratus— E. Gates. ;. ; 636,256 Sand Blast— J. M. Newhouse 6;5(),279 Tire Intlater — T. F. Wilson 686,808 PneumaticValve— H.Leineweber.636,843 Cotton-seed C o n v e y o i- — J. T. lAIoore " 636,414 Cow-.AIilker— N. H. Norby 636,446 Compres.sor, Ice M a c h i n e s — Sharpneck 636,459 Sand- Blast Machine— G. S. Slo- eum 686,460 Air Comjiressor — S. A. Donnelly .686,643 Air Purifier— J. C. Fleming 686,651 Cotton-Handler— D. C. Jones. .. .636,670 Time Valve— F. L Dodg.son. .. .686,770 Air-Brake Hose-Coupling— l^ark- inson ' 637,021 Pneumatic l^ocker — Anderson ct Anderson 637.065 Hvdraulic Air Compressor — Jj. E. .Alitchell 637,144 Pump for C'ompressing Air or Gas— H. E. Ludwig 687,516 Air Compression — Pet tee S: 31c- (hitchan 687,659 Air Motor— Pettee cV: McCJutchan. 637,660 Air Compression — Pettee 6c Mc- Cutchan 687,661 Ail' Supi)lier for Diving — F. A. Ileiisley ' 638,392 Pneumatic Despatch — C. F. Bo- dinus 638.409 Air Comjjressor — J. H. llopps. . .638,460 Pneumatic Ram — A. L. Hum- phrey 638,928 Air I'vrometer — Uehling 6c Stein- bart ". 639,317 Mercurial Air Pum|)— II. S. Max- im 630.598 1900. Air Propelhi— A. Dulfner. Jr.. ..640,184 Air Drier— A. T. Perkins 640,81H Air Drier— A. T. Perkins 640,820 Pneiiniatic Tube— S. F. Jones. ...640.3S({ 8i4 COMPRESSED AIR AND ITS APPLICATIONS. Airaud GasEugine — F. W. Eiscn- buth 640,890 Air Ejector — G. Quaiionue 640.946 Air-Compressing- Engine — E. A. Rix 640,949 Air Pump— C. E. Scribner 641.409 Pneumatic Despatch Tube — C A. Gray 641,884 Air-Lock Caisson — R. S. Gillesi)i('. 641,505 Air Compressor — W. D. Hooker.. 648, 135 Reheater— T. A. Edison 648,764 Hydraidic Air ('ompressoi- — How- ard 648,962 Marine Air Compressor— J. F. Place 644,093 Electric Controller— Christensen.. 644,128 Liquid Air Storage — Ostergren . .644,259 Air Meter— S. L. Terry 644,840 Pneumatic Water Supply — Kins- man 644, 711 Pneumatic Separator — C.H. Lane. 645, 962 Air Compressor — McKinnon 646,030 Air Compressor — McKinnon 646,081 Air-Pipe Coupling— Spurlock. ...646,240 Compressed-Air Motor — B. P. Ryder 646,818 Pneumatic Hoist— H. A. Pedrick. 646,458 Liquid-Air Vessel— J. F. Place... 646, 459 Air Lift Pump— G. H. Evans. . . .646,640 Sand Blast— W. H. King 646,740 Air Belt-Shipper— J. AVoodberry . 646,892 Pneumatic Spring — J. C. Ander- son 647,246 Liquid-Air Bottle— H. Karrodi.\.647,002 Pneumatic Drill— J. A. Hoff 647,265 Pneumatic Tool— J. Keller 647,415 Pneumatic Rammer — J. Keller. ..647,416 Pneumatic Drill- E. C. Meissner. 647,455 Liquefaction of Air — O. P. Oster- gren 647,514 Pneumatic Carrier — B. C. Batch eller 648,875 Air Refrigerating— J. D. Moran .648,422 Locomotive Track-Sander — C. A. Pratte 648,709 Pneumatic Despatch Carrier — J. T. Cowley 648,853 Signal— J. H." McCarthy 649,523 Heater for Air Motors— J. Craig, Jr 650,525 Pneumatic Propeller — J. P. Hickey 650,535 Explosive Liquid-Air Engine— J. C. Anderson 651,741 Dry-Air Apparatus— J. Gayley. .652,178 Air-Drying Process— J. Gayley. .652,179 Pneumatic Tube — W. A. Hough- taling 652,270 Air Cooler— J. McCreery 652,468 Pneumatic Store Service — H. W. Forslund 652,587 Air Pump— C. M. Hobby 652,559 Air Compressor— H. C. Sergeant. 647, 883 Pneumatic Convever — M, J, Foyer ". 652,960 Air-Hoist— G. F. Steedman 652,983 Switch, Pneumatic Carrier — Tai- sey 653,044 Hydraulic Air Compressor — D. Kirkman 653,094 Air Compressor — Bowker & Sher- man 654,511 Pneumatic Despatch Tube — W. Townsend 654,690 P n e u m a t i c Water-Elevator — Shautlieberger 654,764 Air Purifier— R. H. Thomas 655,285 Air Power— A. M. Becker 655,541 Air Brake, Automobile — Ham- mond 655,654 Air-Pipe Coupling — J. W. Spur- lock ;.. 655,997 Hydraulic Compressor — Van Brocklin 656,147 Air Brake— F. L. Clark 656,516 Water-Raising Apparatus — Pe- termann 656,572 Air or Gas Engine — R. H. Little 656,823 xiir Compressor — E. Hurn 657,025 Pneumatic Tube Carrier — Batch- eller 657,076 Pneumatic Tube Carrier — Batch- eller 657,077 Pneumatic Tube Carrier — Batch- eller 657,079 Pneumatic Despatch Tube — Cow- ley 657,090 Pneumatic Despatch Tube — Cow- ley 657,091 Pneumatic Despatch Tube — Cow- ley 657,092 Pneumatic Gun — E, M. Gold- smith 657,344 Pneumatic Riveter — H.H.Prange.657,449 Air Brake— J. J. Nef 657,669 x\ir- Actuated Pump— Bartell 657,753 Compressed-Air Carburator — Bouvier 657,755 Air Compressor— Emile Gobbe. ..657,868 Pneumatic Despatch Tube- Pearsall 657,886 Reheater— T. A. Edison 657,922 Pneumatic Despatch — Bavier & Hawkes 658,102 Pneumatic Despatch — Bavier & Hawkes 658,103 Pneumatic Steering- C. Janczar- ski 658,265 Liquid Aii-— O. P. Ostergren 658,322 Pneumatic Hammer — E. A. For- dyce 658,542 Liquid-Air Lift— J. Clayton 658,941 Pneumatic Organ— M. Clark. . . .659,210 Air Ship— C. Stanley 659,264 Hydraulic Air Compressor — Web- ber 659,270 Pneumatic Hammer— C. K. Pick- les 659,418 Liquid- Air Lift— J. Price 659,491 I'ATENTS. 815 \Recoi(ling Air Pvronietor — IJiis- toi. /. ' (>r)U.(JH) Pneumatic Tvpo-A^ liter — M. 80- hlik * (r)J).708 Air Extnictor — Eliin^wood 659,730 Puouinatic CiUton-Picker — 3Ie- vers 659, 752 Air Pump and Compressor — G. Sipp 659,^82 Air Kitio— AV. .1. Burrow 660,070 Pneumatic Stacker — llixson A: Tarrant 6(i0.159 Ail' Compressor — J. Keitli 660,258 Air .Mattress— A. H. Sawtell 660.466 Air lirake — I. E. Normand 660,650 Pneumatic Tool — II. J. Kimman.660,705 Compound Compressor — T. Grant660,793 Pneumatic Tool— H. G. Kotten . .660,857 Air-(Jas Ai^paratus— C. AV. Miller. 660,916 Air-Eitt Pump— T. Butler 660,946 Pneumatic Ilanuner — Jones ^.V: Pierc- 660.961 Air (\)oler— J. T. Nicholson 660,997 Air Brake — T. 1?. Richardson 661,075 Air Brake— J. Shourek 661,111 Ammonia Compressor — Ludlow. ,661,184 Air Bi-ake Valve — Krimmelbein . .661,474 Air Brake— D. Beemer 661,572 Air Brake Release \"alve — Cor- bett 661,574 Air Brake— AV. K. Omick 661.584 Air Lift Pump— C. Shaw 661.624 Air Brake— J. J. Nef 661.702 Air Propeller — Newmarker 661,724 Air-J.ift Pump— C. Shaw 661,628 Pneumatic Hammer — Beckwith. .661,786 Air Motor— R. A. Gallv 661.860 Air Furnace— B. A. Brown 661,950 Repeatins]: Air Rifle— AA'. J. Bur- row.". 662,054 Petroleum Burner — C'liaron tt Manaut 662,055 Air Vent— A. Roesch. . 662,098 Air Brake— AA\ K. Omick 662,152 Compre.ssed-Air E n j^ i n e — ^l. Flood ■ 662,189 Pnemnatic Tire and SIkm — Vree- land 662.208 AVater-Ballast Controller— G. B. AVilco.v 662,330 Air Conveyer— E. L. .McGary 662,574 Pneumatic (^arriei- — I^arsall 662,601 Pneumatic Tool — Ijcineweber. .. .662,675 Pneumati(' Vahc-Action — C. ^I. AVelte 662.705 Pneumatic Cash Carrier — F. C. Cutting 662,771 Pneumatic Lubricator — Vandre- s;ir cV Pilling 662.83K Hvdmulic Air Compressor — Starke 662,884 Pneumatic Hammer — D. S. AVaugh 662.998 Pneumatic Tire— E. Arthur 668,001 Air-Brake Coupling— B. Vaughn. 668, 1 10 Pneinnatic IMano- Action — J. AV. Crooks -668,118 Pneumatic Straw -Slacker — Con- ner 668,150 Air-Brake Chart— Lofy &! linger. 668, 286 Air Compres.sor-.]. Keith. . . .". . .668,500 Pneumatic Tin — F. JI. ]\Iason. .668,633 Pneumatic lielrigerator — Cole cV: Cole ". 663,731 Air (Compressor — N. A. C'hristen- sen 663,86^. Au'-Compressor Rciiulator — Hew- lett r 664,086^ Pneumatic Tmck-Sander— .]. B. Barnes 664,115- Aerating Li(iuids— AV. Hill 664,150 Pneumatic Cushion Post — J. W. Stoll 664,184 Air C(mipressor— II. M. Salyer. .664,230 Pneumatic Spring or Cushion — S. H. Stubbs'. 664,444 Pneumatic; Despatch — 1. AI. Hes- tor 664,547 Unloadinc; Device — de Laval & xVborii 664,562 Unloading Device — de Laval & Aborn 664,563 Pneumatic Riveter — Tvnan & Mostiller .^ 664,596 Air for Furnaces — 1. A''icars... .664,695 Air Valve;— T. AVheatley 664,699 Liquid Agitator — R. Conrader. . .664,728 Pneumatic Tire— A. H. Lewis. . .664.766 Air Agitator— E. F. Porter 664,776 Pneumatic Buller— F. A. Mills. .664,816 Air Fluid-Lift— G. Schmidt 664,824 1901. Pneumatic Tool— C. B. Richards. 665, 033 Pneumatic Tool — I. S. Stevenson. 665, 281 Pneumatic Oil-Pump — G. AA^. Turner 665,285 Pneumatic H a m m e r Casing — Chapman 665,391 Air-('ooling Device — S. B. AVaters 665,392 Air Compressor — J. G. Lapham..665,448 Pneumatic Hammer — J. Beche, Jr 665,564 Train -Si una Din li; Ai)paratus — Harris 665,852 Rotary Air-Pumj)— J. Aitken 666,588- Pneumatic Organ Action — Flem- ing 666,658 Air-Pressure Hoist — (!hristensen .665,993 Air Water-Elevator— H. L. Frost. 666, (;59 Pneinnatic Eiiirine— C.K. Pickles. 666, 690 U(|uid Air Cooler— J. F. F^lace. . .666,692 Li(|uid Air Cooler— J. F. ] Mace. .666.698 J^neumatic Carrier — Fordyce 66(5,747 Air Hammer— (.'. H. .Johnson. . . .666,757 Air MrMor— H. L. Arnold 666,840 Pneumatic Trolley— J. B. Linn. .667,133 Pneumatic Despatch— (;. H. Bur- Ion 667.185 8i6 COMPRESSED AIR AND ITS APPLICATIONS. Pneumatic Tube - Service — Fars- hmd 667,209 Air Pump-G. W. Kellogg 667,224 Pneumatic Malting Apparatus — F. Knuttel 667,229 Pneumatic Straw -Stacker — Kit- tleson 667,322 Pneumatic Painting Apparatus — Redman " 667,369 Pneumatic Arrow — Kratz-Bous- sac 667.630 P n e u m a 1 1 c Straw-Stacker — T. Goodale 667,094 T*neumatic Hammer — J. K. Lencke 667,784 Pneumatic Hammer--J. Boyer. .,667,863 Pneumatic Locomotive Sander — Neuffer 667,948 xVir Brake— R. B. Benjamin 668,152 Pneumatic Impact Tool— Oldham 668,354 Air Ship— A. F. Hubbard 668,375 Pneumatic Tire— J. Adair 668,398 Pneumatic Pump— D. L. Holden. 668,405 Air Brake— Christensen 668,613 Pneumatic Tire— P. S. GrifHth. . .668,733 Compressor-Lubricator — Michalk 669, 065 Pneumatic Drill— J. Bq^-er 669,069 Air Compressor — F. J. A. Kinder- mann 669,118 Gas Compressor — W. Knapp 669,140 Air Valve— R. L. Ambrose 669,316 Pneumatic Despatch— Pearsall. ..669,485 Pne u ma tic Straw - St ackel" — An- drews 669,500 Pneumatic Tool— W. H. Soley. ..670,645 Pneumatic Tool— W. H. Soley. ..670,646 Air Bellows— T. P. Brown 670,700 Rock Drill— Warren Wood 670,750 Air-Gun— F. F. Bennett 670,760 Air-Ship- O. Olsen 670,807 Air Compressor— G. B. Petsche..670,810 Pneumatic Tire— P. W. Tilling- hast 670,866 Air Brake— F. Lince 670,901 Pneumatic Hammer— C. H. Shaw.669,599 Pneumatic Tire— B. Wakeman. . .669,606 Air Compressor — G. B. Petsche. .669,853 Tubular Transmission — Bogardus 669,888 Pneumatic Transmission — Bogar- dus 669,889 Tubular Despatch— Bogardus. ...669,890 Tubular Transmission — Bogardus 669,891 Tubular Despatch— Bogardus ...669,892 Hydraulic Air Compressor — Lin- ton 669,995 Air Compressor— F. H. Merrill. ..670,000 Air Compressor — C. Garver 670,153 Air Brake— W. S. Palmer 670,245 Pneumatic Hub— T. Coad 670,310 Air Pump— J. B. Hilliard 670,399 Pneumatic Tire— Tillinghast. . . .670,412 Air-Brake Check Valve— W. S. Morris 670,563 Air Comi)ressor— G. S. Binckley .671,044 Air Brake— A. Cowperthwait. ".. .671,207 Compressed-Air Pump— R. W. Elliott 671,209 Pneumatic xVctuator — Schwesin- ger 671.239 Air-Pump Governor— Stewart. . .671,244 Ventilation, Tunnel— C. S. Cliurchill 671,264 Pneumatic Tire— A. H. Beck 671,365 Air-Lift Pump— J. E. Bacon. .. .671,428 Pneumatic Tire — Bryan-Haymes.671,535 Pneumatic Power-Cjiinder — Lindstrom ". 671,559 Liquetied-Air Motor— Ostergren.. 671, 608 Rock Drill— H. Koch 671,970 Pneumatic Tire— B. Wakeman. ..671,986 Pneumatic Package-Holder — G. H. AVall 671,987 Pneumatic Tire— PI. L. Warner. .672,073 Rock-Drill— L. T. Sicka 672,082 Rock-Drill— L. T. Sicka 672,083 Air Barke— G. Westinghouse 672,115 Pneumatic-Tire V al v e Tool — Noves 672,217 Portable Pneumatic Drill— Dean. 672,263 Pneumatic Toy— J. L. Maull. . . .672,277 Pneumatic Tool— T. Barrow. . . .672,306 Pneumatic G rain-Carrier — Schei- degger 672,409 Pneumatic Hammer — J. Dunlop..672,638 Pneumatic Straw-Stacker — Con- ner 672,732 Pneumatic Malt System— Renner. 672, 843 Pneumatic Despatch — R. T. Jen ney 672,905 Rotary Motor or Pump— West- inghouse 672,970 Rotary Pump— G. Westinghouse. 672, 971 Pneumatic Spring — W. W. An- nable 673,011 Pneumatic Tire— J. Hubbard 673,055 Pneumatic Shoe-Form — Ruggles & Wiesen 673,063 Valved Piston— J. P. Simmons. ..673,068 Liquid-Air Holder— Bobrick 673,073 Rock Drill— W. Wood 673.104 Pressure-Regulator— Bullock 673,133 Air Valve, Radiator— F. Morgan. 673, 21 7 Air Valve- W. H. Duer 673,319 Riveting-Tools Supporter— Mull .673,407 Riveting-Tools Supporter— Mull.673,408 Riveting Apparatus— Mull 673,444 Riveting Apparatus— Mull 673,445 Air-Brake Coupling— J. H. Phil- lips '. 673,566 Pneumatic Spring, Vehicle — Hum- phries 673,682 Pneumatic Despatch Carrier — Pearsall 673,725 Liquid-Air Apparatus — Hatha- way 673,774 Compressed-Air Carriage— Conti . 673,978 Combustion Motive-Fluid Gener- ator—Arnold 673,993 PATENTS. 817 Pneiinuitic Gmin-Loader — J. E. Shcpard GT4.098 Ihieumatic Sluittlo for Looms — Baker ()T4.ir): Liquid - Elevating Apparatus — Atkins (>T4,3.-)l Pnouniatic Despatch — M. Ander- son 674,378 Pneuniatie Piano- Playing Device —Pain ! 674.4t?() Rock Drill— C. T. Litclitield 675,490 Motor— 0. J. Polock 675.497 Valve, Pneumatic Hoist — Kutlier- ford 675.528 Valve-Gear, Gas Engine — G. An- derson 675,581 Pneumatic Bench- Lift — Doebler A: ('ooi>er ()75.652 Air Brush— G. Phillips 675,S40 Power Transmitter — A. Benson. .675.849 Pneumatic Tire— W. Co vintree. .674,436 Air Brake— (\ A. Ball 675.870 Seat for Air l?last Valves— W. Fuller 674,460 Air Brake— A. .1. Brislin 674.498 Air Brake— .1. K. Ide 674.784 Governor. Air ('om]>ressor — Christensen 674.808 Di rec t Ac t i n 1; Air Pump — Wheeler 674.819 Air Pump for Bicycles— J. Fur bow \ 674,829 Bock-Drilling .Machine — .M. Sinis- ter 674.881 Kegulalor. Pneumatic Flue— Galley 674,958 Handle for Pneumatic Tools — Kimman 674,971 Air-Mixer and Begulating Valve Portable Pneumaiie Bivelcr — Car- lisle 6:5,8S0 Pneumatic Dooi-Check — Pere- grine 675,903 Gas and \\r Healer lor Biimers— Seifert 675,981 Stop-Valve for Pneumatic Tires — L. Way 675,990 Separator for Hydraulic (Com- pressor— Wel)l)er 676,016 Air Brake— VVisner A: Ely 676,019 Air Sei)arator — C-. H. I^ane 676,041 Pneumatic Tool — J. .]. Tynan. .. .676,055 Compressiui^ or E.xhausting Flinds — Reavell 676,080 Com]>ressed-Air Sprayer — F. Kip- ley ■ 676.204 — Moore 674,976 Hydraulic Air Compressor — Air Brake System— Moyes & Mitchell 676.266 Moyes ' 674,977 Spring Air-Gun — A. Shoenhut . . .67(),279 Channelling Machine — F. E. Beck- Pneumatic Sheet-Feeding Api)a- man . ' 675,082 ratus— AVeiss et al. . ". 67(5,291 Air-Brake Coupling — ^IcDougall Air (^omjiressor and E.\j)l()sive 675,100 Motor— P>iasse (IK), 349 Pneumatic Hoist— Rutherford . . .675,112 T^k Mnnali( Tin — M. A. Heath. . .676,395 River- Bed Excavator— C. H. Aii- Brake— .Mallinckfooz A: Sau- Brown 675.124 vag( (576,398 Pneumatic Tire — Palmei- A: Ber Vah'e for l^iieumatic Tires — rodin 675.164 Spencer (576.400 Rock-Drilling Machine — L. J)ur- Air Compressor — Textorins (576.401 kee 675.202 IMi eii m a r i c Straw - Stacker- Pres.sure Regulator— J. Roucr . .(575.246 Wriuiit (576.483 Valve for Air Brakes— F. G. Air P,rake— W. H. Sauvage 676,850 Shortt (575.251 Air Brake— W. H. Sauvai>c 676,851 Bock Drill— W. S. Bovd 675,319 .Vir lirake— W. H. Sauvage 676.852 Air Brake— J. Guinan.' 675.328 Pneumatic Railway P.rakc- Brug- Pneumatic Stacker — Mickelson . .675.337 geman 676. N71 Regidator, Air Compressor — Prell- Hoist — W. F. Banctl 676.931 witz 675.340 Caisson— W. H. McP^idden 676,993 Tunnelling Device — MacHarg... .675,355 Rotating l^ump or Compressor — Action for Musical Instruments — Dow (577, 122 Davis 675,468 Pneumatic Tire— Tiiliiighast (577,290 INDEX A Air absorbed by water, 82 absolute temperature and its zero, 125 brake, 598-608 compressor, 287 blast, 629 painting, 647-652 bottle, 310 brush, 616 compressors, 271-290 Clayton, 317-324 Curtiss, 354-860 American Steam Pump Co. , 380 E. P. AllisCo., 850 De Auria, 383 electric, 319, 385 Guild & Garrison, 325-827 gasoline, 404-407 Ingersoll - Sergeant Drill Co., 293-307 four stage, 804-307 kerosene, 407 Knowles, 828-835 McKiernon, 352 Merrill, 353 N. Y. Air Compressor Co., 361- 365 Nordberg, 891-403 Norwalk, 889-349 Rand Drill Co., 369-379 Pliila. Engineering Works, 382 Sedgwick-Fisher, 391 Stillwell-Bierce & S.- V. Co., 386 St. Louis Steam Engine Co. , 381 Laidlaw D. G. Co., 811-316 submarine, 625 compression, low pressure, 107 isothermal, 116 two stage, 178-181 ■compressor governors, 320, 824, 349 work, 167 drills, 479-496 density and dr}-, in water, 81, 82 drying processes, 70 and vapor (Table), 34, 35 and gasoline braziers, 109 in motion and force, 43-45 flow in pipes, 216-222 into vacuum, 87 for rock drills, 417^36 flow from orifices, 91 Air, gold separator, 110 guns, 696-699 lock system, 668 liquid, 787 lift pump, 712-729 loses by transmission, 222 efficiency, 716 hammers, 447-471 nozzle, type, 92 physical properties. 31-40 plant in Paris, 243 power transmission, 213 pressure cards, Corliss engine, 253, 254 pump, 728 pressures below atmospheric press- ure, 51-69 pyrometer, 559 signal equipment, 605 signals, 598-595 storage, 308-311 specific heat, 123 vacuum pumps, 51-53 to run hoistine; ena:iues, pumps and motoi-s, 260-266" transmission tables, 219-221 valves. 295, 357, 372 Action of duplex air compressor, 285 Actual work of the compressor, 165 Adiabatic card of work, 169 compression and expansion, 135 Aeration of water, 739 Aging of liquors, 744 Allen dense air machine, 758 Anemometers, 45-47 Atmosphere, height, 32, 38 Ammunition lift, 701 Automatic switch, 726 Automobile reheater, 283 Auxiliary valve, 418 B Badger rock drill. 431 Ball and nozzle, 108 Baggage handler, 595 Barometer, pressures, water boils, 88 Bar channelling, 423 Basket -niakinii-, 615 liell ringer, 609 15elt compressors. 296, 299, 317, 322, 855 Bessemer converter, 663 INDEX 819 Blowers, types. 107 Blast, ail-, \y29 sjiml, (>;J0 furnace. (iOo lilastiiii: iH)al. (iOT Biowiiiii- eniiines, iJoU. 351 Boyer drill, 483-48(5 baninier. 4r)(). 4.")7 Bmziiii: appamius, l(U> Caisson disease. 777 sinking:-. (?()3-()T.') Card of compressor and motor work. 244 of slide valve air iMiirine. 245 of two-stai2:e compressor. 179 of three-staire cominession, 186 of four-staire eomi)ression, 189 Cards of Corliss air cnirine. 2r)3. 254 Caloric. 122 Carriers, tube. (>S1 Carpet-cleaninii:. (154-659 Caloric ens^ine. 234-239 Coal cutters. 423-425 Chicago rock drill. 427 pneumatic drill. 490 Clearance table for motors, 201 Coetticients of air velocity. 93 Compound air compressors, 290 340 343, 347, 353. 359. 373 lift. 721 Compressed air hygiene. 775 in blast furnace. 6(53 for Idowing glass, 1 10 for blasting coal. (567 for hoisting etigines. 260 in mining. 417" cars, 574^585 haulage, 587 on railways, 573-5S6 in rolling-mill, 665 in ship-liuilding, 492-496 storage. 309. 310 pumps. 730-737 refrigeration. 748 indicator card. 155 tables. 144-151 for raising water, 71 1-737 in warfare. 695 Compressor ••Hieiencies at altitudes, 258 Combustion in cylinders, 408 Condensjilion bv eomjires.sion and cool- ing. 39 Condenser air |)um|)s. 5(>-5s Contents of cylinders, cubic feet. 259 Cooling water bv air expansion, 770 Corliss tyf)e. 3o:!. 362, 374, 382. 392-398 Cold rooms. 764 Cost of compressing air. 587 of reheating air. 232 Cross compound air compressors 301 314, 315. 373 Curves, adiabatic. 1-10. 141 Cyanidr and air irold process. 742 D Darlington hydraulic air comjiressor, 282 Dense air refrigeration. 760 Dewar apparatus. 797 Diagram, isothermal compression and expansion, 116 ailiabatic compression and expan- sion, 137 combination curves, 139 of air expansion, 765 of three-stage compression, 187 of four-stage compression, 188 Direct-acting compressors, 330, 353, 380 pressure i)umping, 724-726 Diving armor, 623 Drills, air, 479-495, 521 Driven- well system. 734 Dry-placer mining. 110 Drying in vacuo, '(54-72 Dumping cars, 597 Dubois iiie, 239 Indicator cards, multi[)le (compression, 186, 189 Ignition in cylinders and receivers, 410 lugersoll- Sergeant rock drills, 419-423 coal cutter, 424, 425 Injector, air, 630 Intercooling and intercoolers, 182, 185, 340, 403, 413 Interlocking signals, 594 Isothermal card of work, 167 compression of air, 115 diagram, 116 Jacks, air, 550, 551 Jet compressor, 109 condensers, 57, 58 K Kalsominiug by air jet, 647 Kerosene air compressor, 407 in air cylinder, 409 Kites and their work, 99-102 L Leyner rock drill, 432 Lift, store service, 686 Linde liquid-air apparatus, 793, 794 Liquid air, 787-802 Liquid-air plant, 798 Little Giant drills, 481, 482 hammers, 452-454 Locomotive bell ringer, 609 Locomotives, 589-592 Baldwin type, 589 Porter type, 592 Log flipper, 615 nigger, 116 Losses in air pressin-e by transmission. 222 M Mean pressure card, 159 table, 149 Mechanical efficiencies, 190 equivalents, 123, 124 Mekarski reheater, 231 Mercurial air pump, 54 Meter measurement, compressed air, 266 268 Moisture in air (Tables), 35, 36 Motor, compiessed air and work, 197 etfici(;ncies ; Paris, 246, 247 work ; Kennedy report, 244 Motoi'S, air i-equired to run, 265 McKiernan rock drill. 429 Mountain pressures; water boils. 38 Moulding machine, 516 Monitor Terror, air work, 700 Multiple-stage air lift. 721, 722 Multi-stage air compression, 177-181 N Nozzle, air type, 92 dusting, '653, 654 paint spray. 648 iM)b:.\, 821 o Orifices. tl-()9}) hanuncrs. 447-499, 507 hoists. 588-558 jacks, 550, 551 nozzles. ()58. ()54 punch. 555-557 paint iiiiT. ()47-652 saw, 551 sheep shearing, 618 stay-bolt cutters, 549 tcleirraph, 598 tools in ship buildinir, 4G6-471 construction, 472-478 po.stal tube service, 676 welding machine, 517 Pressure of air at sea level, 124 and heat diairram. 189 of the wind (Table). 44 Preservation of wood by vacuum. 68 Pumping by wind power. 104 Pumps, air re(|uired to run. 2(>1. 264 Purifying water by air. 740 Py romet ry , 555-569 Q Q. and ('. hanuners. 450, 451. 499 U Railway gate, 596 Raising water. 711-737 Rannners. sjind. 512. 518 l^nd rock r I rills. 484-486 reheat er. 229. 280 Ratio of ex|)ansion. 126 Ratios of compression (Table). 149 Reducing valve. 5S8 Refrigeration. 747-770 Regulators, air j)ressure. :i49, 896 Reheating of air and its work. 225-233 Rider hot-air <'ngine. 287. 289 Riv(;ter. stationarv, 505 voke. 472. 475. 508. 504 Rock drills. 417-486 I^>ck-driil reheater. 226 Rollinir mill. 665 Rotarv drill. 1H8 Salt -making in vacuo. 72-75 Sand brush, 515 sifter. 515 bla.st. 680-641 blast cleaning, 646 Sculpture and stone cutting, 463, 464 Sergeant reheater, 227, 228 Sawmill, compressed air in. 615 Sewage lifting, 787 Simi)ie reheater, 225 Sheep shearing, 613 Signals, air. 598-595 Siren or fog-horn. 618 Siphon, 85 jire.ssure gauge, 47 Stage compression, 178, 193 two stage, 178, 181 three stage. 186. 187 four stage, 187, 193 Stay-bolt cutters. 549 Steering apparatus, 706 Steam and all' card. 160 Store seivice. tube. 687 Stone hanuncrs. 502 Straight-line air comi)ressor, 287 Submarine exploration, 621-626 Sunken vess^^ls. raising. 619, 620 Tal)le I. Airabsori)ed by water, 32 J I Air and vapor, volumes and weight. 85 III. Moistuic in airat various i)iess- lu-es, 86 IV. Weight of vapor per cubic foot, 87 V. Height of barometer-boiling tem- pei-ature. 88 VI. AVater condensed from ccjui- ])ressed air, 40 VI I Wind velocity and pressure. 44 VIII. Evaporation of water bv air, 48 IX. Evai)orati()n in vacuo. 59 X. Velocity of air from orifices, 91 XI. Velocity and air coefhcients, 94 XII. Flow in cubic feet fromoiiticies, !>4. 95 XIII. Windmill power. 104 XIV. SpeciHc heat of air, 124 XV. Volume. i)ressure. and (lensit3^ Air, 129 X\'l. Pressures, tempeiatures. and volumes. 145 XVII. OauL'^e ])ressures, ratios. i)oint of stroke, 149 XVIII. Mean piessiire in cylinder and deliv(My, lre!>«»>ed Air in All lt9« AppllfattloiiH: Givinir the thernu)d.vnamics. compression, transmission, expansion, and uses for power purposes in mininu and eufxineering work ; pneumatic motors, sliop-tools. air-blasts for cleanintr and palming, air-lifts, pump- ing of water, acids and oils: aeration and puriticaiion of water supply, railway propulsion, pneumatic tube transmission, refrigeration and numerous appliani-es in which comi)ressed air is a most convenient and economical vehicle for work -with tables of compression, expansion and the physical proi)erties of air. Large octavo. SOU l*ages. (JOO illus- trations. I'rice !p5.0t> HIkcox. Hor!>«ele.<«N Velilclos, AntoniohiloK and Motor Cycle*tteaiii, llydro-t^arboii, li^Iectrii* and Pneumatic lUotom: The make up and management of Automobile Vehicles of all kinds are treated. 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