LIBRARY OF CONGRESS. nrari m,... — -^1^41 ;S OF AMEEI€A. MBi Zc^t JSook Mechanical Drawing, BEING An Explanation of the Principles of Geometry and Ortho= graphic Projection, the Helix, and Toothed Gearing as they are applied by Mechanical Draughtsmen, with Rules for Screw Cutting. Compiled witb ©rtoinal irilustrattons John S. Rooke, Teacher of Metal Working and Mechanical Drawing in the Workshop Schools of the Spring Garden Institute, Philadelphia. PRINTED FOR THE AUTHOR. / V W Copyrighted, 1895, by JOHN S. ROOKE. SPANGLER & DAVIS, PRS., PHILA Introduction. The purpose of this book is to aid pupils in the study of the principles underlying mechanical drawing. It is not intended to make the study easy, for the pupil cannot be benefited in that way. For that reason, though the drawings are made sufficiently accurate to serve as illustrations of the text, they are not so accurate or complete as to permit their use as flat studies to be merely copied without disclosing the copyist's ignorance of the principles intended to be taught. Nor are the explanations made so full and complete as to relieve the pupil of the necessity of thinking. In short, this -book by its text and illustrations, will enable the earnest pupil to study the art and get a firm grasp upon the principles of projection, but it will be of no use to the careless pupil who seeks to skim over his studies and make nothing more than a show of understanding. The subject is presented in a way that is likely to be interesting, and the problems set are of great practical value. The study is not an easy one— if it were it would be of less value than it is — but those who give it serious attention will soon find that what at first seemed hard to understand has become quite simple, and that they have been prepared by a thorough mastery of principles to understand and make the most complex mechanical drawings. This is the end in view. Copying from flat drawings is useful only as an exercise with the pen and other instruments ; the mastery of the principles of projection gives the pupil the key to original work. John S. Rooke. Philadelphia , August^ i8g^. Orthographic Projection. Our first illustration is intended to show what is meant by orthographic projection ; the pupil will hereafter have to imagine these planes represented by glass. In fig. h we have a rectangular prism placed within a case of plates of glass upon which the projections of the prism are made. These plates of glass represent the planes of projection, and can be revolved about the axes a b and b c, until all are in one plane as in fig. b, which is called the plane of the paper. h*" is called the hori- zontal plane, a"' the front vertical, and c'' the side vertical. Suppose C to be revolved about b c until it is in the same plane as a'', and that C and sC are revolved about a b until they are in the same plane as h^, then we have fig. b. The projections from all points of an object perpendicular to these planes of projection are called orthographic projections. The projection on h^' is called the top or plan, on a'' the front elevation, and on c'' the side elevation. It can readily be seen without any reference to the planes that these views are arranged as common sense would suggest, bringing the top to the top, the front to the front, and the side to the side. In the illustrations the small letters h and v are used with all other letters to indicate in one case the horizontal and in the other the vertical planes. General 1 nstruction. The drawings should be made on sheets of paper 17 x 22 inches with margin lines yz inch from the edge of the paper, which will make the measurement inside the margin lines 16 x 21 inches. The paper should be fastened on the drawing board with thumb tacks. One in each corner will be sufficient, care being taken to have the paper put on the board square, and as tightly stretched as possible. ■ The T square should be used with the head against the left edge of the drawing board (unless the person is left-handed) and the pencil be sharpened to a flat point, similar to a thin wedge, and always kept sharp. The pencil for the compass* must be sharpened in the same way. The drawing and compass pens must also be kept sharp and perfectly clean. Never lay them down or put them away without first cleaning them. A small piece of chamois is very good for this purpose. All horizontal lines should be drawn with the T square, and all vertical lines with the triangle set against the upper edge of the T square. All drawings should be made in pencil first, with as much care as though they were not to be inked. If a drawing is not penciled accurately and neatly, it cannot be expected to be neat after it is inked. Do not leave superfluous lead pencil lines on the drawing, but erase all except those to be inked. The drawing having been finished in pencil, proceed to ink in. Fill the drawing pen with ink ; then on a small piece of paper the same as that used for the drawing, try the pen until it makes such a line as is desirable for the work. Then with the straight edge about ^^2^ inch from the pencil line on the drawing, proceed with the inking, holding the pen as nearly vertical as possible. The pen should always be tested on the extra piece of paper, after filling, before it is used on the drawing. All lines forming the object should be black ; all construction and dimension lines, fine red. These red lines are shown on the plates by two dots and one dash, but orf the drawings they are to be full lines. The centre lines shouM be fine blue lines. They are shown on the plates by one dot and dash, but on the drawings are to be full lines. Any part of the object outside of a cutting plane will be drawn with a long and short black dot. All arcs should be inked first, as it is easier to draw a straight line to an arc, than to draw an arc to a straight line. All figures and arrow points should be made in black ink with a fine writing pen. The shape of a draughtsman's scale is such that when it is laid on the paper, the lines forming the divisions of the scale will come down to the paper, which enables the draughtsman to mark the dimensions directly from the scale. Dimensions may thus be marked off more quickly and accurately than by setting the dividers to the scale, and besides that the scale is thus preserved from being injured by the sharp points of the instruments. Plate 1. Fig. 1 represents full black lines to be drawn }4r inch apart. The pupil will be careful to draw them off accurately and ink in carefully. Pig. 2 represents full black lines to be drawn to the measurements given, using care to have them accurate. .Fig. 3 represents lines which the pupil will lay off to the measurements given. The first three lines represent a fine black line as used in drawing. The next three lines show how fine a red or blue line should be drawn. The first and last of the three should be drawn in red, and the middle one in blue. The next three lines represent shade lines, and should be drawn in black. The next three represent a fine black dotted line. The next three represent long and short dotted lines, and will be used to indicate parts of a figure which are cut off. Fig. 4 is an exercise in section lining to represent cast iron, and is to be drawn in black. Fig. 5 represents wrought iron. The section lining is to be in blue, three lines being drawn then a space left, followed by three more lines and a space, and so on until the drawing has been finished. Fig. 6 represents steel. It is to be in blue, and drawn like fig. 5, except that the middle line should be dotted. Fig. 7 represents brass, and the section lining is to be done in red, with two lines instead of three, and a space. The lines forming the outlines of all of these figures will be in black ink. Plate / r Fier/ Piff.^ 1 1 -*»■ -i)* , 1 1 " 1 1 1 ' ,1 f mg.3 Figr^ Fig-.i- P CasT iron //// T 1 i // wrou'if't iron // / // ^^ --^i" ^ Fig «• H mg. 6 XI Uctl X// // Brass / ^ - — - — - _ _ __ _ — - _ Plate 2. Fig. 8. To bisect a straight line. Let a b be the straight line ; then with a and b as centres, and any radius greater than one-half of a b, draw the two arcs c and d. A line through c d will bisect a b. Fig. 9. To bisect an arc of a circle a b c. Join a c with a straight line, and proceed as in fig. 8. Fig. 10. To draw a tangent to the arc of a circle when the centre is not accessible. Let a be the point on the given arc d a c. Lay off equal distances upon the arc from a to c and to d. Join c and d. From d as a centre, and radius d a draw arc a g ; then with same radius and a as a centre, draw arcs d b, c e. Then make d b and c e equal in length to g a. A straight line through the points thus found will be tangent to a." Fig. 11. To erect a perpendicular to a line a b from a point a or near its end. With a as a centre and any radius, draw the arc d c. With d as a centre and same radius cut d c in c. With c as a centre and the same radius, draw an arc over a. Then draw a line through d and c, producing it to meet the last arc in e. A line from a to e will be the perpendicular. Fig. 12. To divide a straight line a b into any number of equal parts, say four. Draw a c at any angle with a b. Lay off on a c four equal spaces. Join b to the Ikst point on a c and draw three other lines parallel to this line. They will cut a b into the required number of equal spaces. Fig. 13. To bisect any angle as a b c. With b as a centre and any radius, draw arc a g, then with a and c as centres and any radius greater than one-half a c, draw arcs intersecting in d. Draw b d. Fig. 14. To construct an angle equal to a given angle e b c. Draw any line as d e. With b as a centre and any radius, cut the sides of the given angle in c and e. With d as a centre and same radius, draw arc e b. With c e as a radius and e as a centre, cut arc e b in b. Join d and b. Fig. 15. When two straight lines, as a b c d, cross each other, the opposite , angles are equal. Fig. 16. To divide a circle a b into twelve equal parts with the T square, and 30° X 60° triangle. Draw a b with the T square. Next draw e e with the short side of the triangle on the T square, and the next longest side directed to the centre of the circle. Draw c c and g g with either of the long sides of the triangle on the T square, and the other directed to the centre of the circle. Draw d d and f f with the shortest side of the triangle on the T square, and the longest side directed to the centre of the circle. Fig. 17. To draw this square draw the circle first, then with the T square and triangle draw horizontal and vertical lines tangent to the circle. Fig. 18. To draw a hexagon with the T square and triangle. Draw the circle first, then with 30° x 60° triangle and T square, draw lines tangent to the circle. Fig. 19. To draw an octagon with T square and triangle. Draw the circle first, then with 45° triangle and T square, draw lines tangent to the circle. Fig. 20. To draw an approximate ellipse. Let a b be the major axis and c d the minor axis of an ellipse. With a^ as a centre and radius a^ d, draw arc d e. Join d b. Make d f equal to b e. Bisect b f according to fig. 8, plate 2. Then g b will be the radius for the ends of the ellipse, and h d the radius for the sides. 10 Fig. 21. To draw an ellipse. Let a b be the major axis and d c the minor axis. With d as a centre and radius g a, draw arcs cutting a b in e and f which are the foci. Between g and f affld g and e take any point as h, and with f and e as centres and radius h b, draw arcs as at a'' b" d'' c'', then with the same centres and h a as radius, draw arcs intersecting those first drawn. Take any other points between f and g jfflcl g and e, and repeat the operation as is shown. Througli the intersections of these arcs draw the curve of the ellipse. Fig. 22. To find the true length of a line when its projections are at an angle with both planes of projection. Let a' b' be the vertical projection of a line at an>' Plato. ^ convenient angle, and a^ b^ the horizontal projection at any angle. Draw the hori- zontal line g'' C ; project b' to C and a' to g' . Draw b*" b and a*' a perpendicular to a** b^, then make b^ b equal to b' C and a^ a, equal to a'' g\ A line from a to b will be the true length of the line. If a line is paralled to one coordinate plane and oblique to the other, its projection on the plane with which it is parallel is equal to the true length of the line in space. Fig. 23 is another method to find the true length of a line. Let a' b\ b*' a'' be the projections of a line. Draw the horizontal lines f g and b' C . With b' as a centre revolve a'' to c"", then it will be parallel with the horizontal plane. Project c' to b on a horizontal line through a^. Then b b^ is the true length, and is its projection on the plane with which it is parallel. 11 Plate 3. Fig. 24. To make a mechanical drawing of a block 4'' high by 3" wide and I ^" thick. NoTK. — When an object revolves parallel with a plane, its projections on that plane are in their true length, but when it makes an angle with the plane, its projec- tions on that plane will not be in their true length. Therefore the first view of the object must be on the plane with which it is parallel, but as all the views in fig. 24 are parallel with all the planes, we can draw any of them first. In a case of this kind however, it would be well to draw the top or plan first. Then let g*" g^ and f"" f be the axes about which the planes of projection revolve. Draw the plan to the dimensions given. Project a*" to sC in the front elevation and pro- duce it to b', making a'' b'' 4'^ long and project d*" to d"" produced to c''. Connect sC d", c' b", thus completing the front elevation. Now project a*" to f, and e'' to d, in T i\ With centre g and radius g f, draw the arc f c ; now with the same centre and radius g d, draw arc d a. Then c projected to the side elevation and intersected by the projection of the top of the block aC" dC" in the front elevation, will locate a" in the side elevation, and a"" produced to intersect the projection of a will give e''. The projection of the bottom of the block intersected by the projection from c and a, will give b'' g''. Connect the points and complete the drawing. Pig. 25. This is a drawing of the same block inclined at an angle of 30° with the side vertical plane. Here it will be oblique to the horizontal and side vertical planes, therefore we cannot draw either of these views first. But as it revolves through this angle it remains parallel with the front vertical plane, therefore it is on this plane we must draw the first view. Having found which plane to draw first, proceed to draw the block in full as shown in the front elevation. Then lay off the thickness in the plan and side views to the dimensions given, and from the corners in the front view project to the plan and side views, as a' to a*", and b'' and a' to a' and b''. Follow the instructions of fig. 24 and complete the drawing. Figs. 26 and 27 represent the same block in different positions and are drawn by the principles illustrated in figs. 24 and 25. 12 Fig".^^ Fig. 3. 6 s^ V^fitf^. 3 msf Fig". ^7 Plate 4. Figs. 28 and 29 are drawings of a block to be drawn as shown from the instruc- tions on figs. 24 and 25, plate 3. Fig. 30. This is the same block revolved so as to make an angle of 15° with the side vertical plane. But a" b" in this revolution will remain the same distance from the front vertical plane, therefore it follows from what has been said respecting fig. 25 that the front elevation must be drawn first. Make a'' b'', fig. 30, equal to a'' b'', fig. 29, at an angle as shown. Then make sC f^, fig. 30, perpendicular to a'' b", fig. 30, and equal to a"^ f', fig. 29. The distance a'' g'', etc., is equal to a" g'', etc., fig. 29. From these points draw lines parallel to a'' b'', also from b" parallel to a" f''. To draw the plan : From a' , g", etc. , project fine lines which will pass through c^, P, a*', g*". Now take the distances from the axis g^ g^, fig. 29, to c^, f', a'', g*" and lay off these dis- tances from the axis g^' g'\ fig. 30, on the lines already projected. They will locate the corresponding letters in fig. 30, and the points being connected will give- the top of the block. The bottom is found in the same way. The side elevation can be p'ro- jected from the views already drawn if c*" be projected to the axis P f\ and from the intersection of P' f'' with g'' g" as a centre, we revolve c^ to g*" g^. Project c^' down until it intersects c", projected from the front elevation, which will locate c^ in the side elevation. All other points are located in the same way. Fig. 31. In this figure the block makes an angle of 15° with the front vertical plane. From what has already been said we see that the side view must be drawn first. Draw C e" at an angle of 15° and equal to c'' e'', fig. 30. Then draw a perpen- dicular c d and also a perpendicular a b from c'' e"", fig. 30, about midway between C e"". Make the distance from c'' e" to a" b'', etc., measured on c d equal the corre- sponding distances in fig. 30. The distances from c d to C a"", etc., are the same as from a b to C a'', etc., fig. 30. Project c'' a"", etc., to the front view and make the distance from f' P to C a'', etc., in the front view, fig. 31, the same as from P P to c"" a" in the front view, fig. 30. The bottom is found the same way. The top view can be projected from the front and side views as the side view was projected in fig. 30. 14 Plate Plate 5. Fig. 32. This is a drawing and development of a vertical cylinder, cut bj^ a cutting plane at an angle of 45° as shown. The only explanation required is in- struction for drawing the oblique view and the development. To draw the oblique view, draw parallel with a'' b" the trace a^ b of the central vertical plane a^ b''. Now the points a' b' can be projected to the trace a'' b perpendicular to a^ b". The dis- tances on each side of a'' b will be the same as the distances of the vertical planes from a" b''. Now pass a number of auxiliary traces in the plan as shown, and where they intersect the circle of the cylinder project them down to the base in the front elevation and draw traces as shown. Then project their intersection with a" b" to the oblique and side views. I^ay off from a'' b and e'' d" the distances from a^' b" to where the same traces intersect the circle of the cylinder. Through the points thus found draw traces in the oblique and side views, and where they intersect the traces which were projected from the front elevation will be points to draw the ellipse of the top end in the oblique view, also for the side elevation, which latter will be a circle. The ellipse in the oblique view is the true size of the section made by the cutting plane. The ellipse of the base in the oblique view is found in the same manner. To draw the development, which is the surface unfolded into one plane, draw a hori- zontal line in length equal to the circumference of the cylinder by calculation. Then divide it into as many parts as the circle is divided in the plan. From each one of these points erect perpendiculars the height of which will be equal to the correspond- ing lines in the front elevation. Draw the curve through the points thus found. Fig. 33. This should be drawn without any further explanation. The corners of the prism will answer without any additional traces. 16 -Plate. ^ ev ¥ig.33 Plate 6. Pig. 34. This is a drawing of a vertical cone of the dimensions given, drawn to locate the poitils c and b. Draw the plan and front views first. Now draw a""^ b'' which will be a trace of the central vertical plane c^ b'', parallel with the side of the cone, and will also be on a plane parallel with the side of the cone. Next draw the ellipvSe as instructed in fig. 32, plate 5. Then project the apex to a""^ ; from a""^ draw a trace through the apex of both cones and produce it until it intersects the base produced, as at a"". Project a' to a'\ From a" draw a trace tangent to the base of the cone as at c^. Project c^ to C. Then C projected to the ellipse in the oblique view will give c and b, and these are the points to which the sides of the cone a'^V c, a''^ b are to be drawn. Fig. 35. This is a drawing of a hexagonal prism to the dimensions given. From what has already been said, the pupil should not have any trouble in being able to tell which view to draw first, and should also be able to finish the drawing without further instructions. Pig. 36. This is a drawing of a vertical pyramid with a pentagonal base, cut by a cutting plane as shown. Draw the base in the plan as in fig. 36 ; then from each corner of the base draw lines to the apex h, which will be the corners of the pyramid. Draw a horizontal line e'' d^ which will be the base in the front elevation. If all the corners of the base in the plan are projected to the base in the front eleva- tion as e^ to e", the corners will be located in the front elevation, and lines from these points to the apex a'' will be the corners of the pyramid in that elevation. Now pass the cutting plane, and if the points where this trace intersects the corners of the pyramid be projected back to the corresponding lines in the plan as C to c'' all the points can be located in the plan except f '' , which can be taken from the side eleva- tion after it is drawn. Next draw a" a' in the side elevation, which will be a trace of the central vertical plane g^ g^ . The distance that b'' is from the central vertical plane a.^ a" is the same as the distance that b^ is from g^ g*' . All other points are found in the same way. From these points, draw lines to the apex. From the point where the cutting plane intersects the corners of the pyramid in the front elevation project to the corresponding line in the side elevation as c'' from the front to c"" in the side elevation. Now if the distance from a'' a^ to f^'be laid off from g^g\ the point f^ will be located. Connect all the points and finish the drawing. Pig. 37. This is a drawing of a vertical pyramid {fibM^SLU oblique view and should be drawn without further instructions. IS Plate. 6 'Fig- 3^ a^ a^ mg^s Fig.sy b^ E Plate 7. Pig. 38. This is a drawing and development of a vertical pyramid with a hexagonal base, cut by a cutting plane a7 b^ at an angle of 30° with the horizontal plane. In this figure all the points in the front elevation made by the cutting plane a" b'' can be projected directly to the plan by projecting each point to the correspond- ing line, and similar projection may be made to the side elevation. If the pupil will make an oblique view of the top, parallel with the cutting plane a' b'', the true size of the section will be obtained. To make the development take the length of the corner e'' f " as a radius, and with centre a in the development draw an arc. Lay off three times on either side of the central line the length of one side of -the base taken from the plan and connect these points with straight lines. Then from these same points, draw lines to the apex a. As the line e' f " is the true length of the corners of the pyramid, and is the radius used for the development, all other measurements must be taken on the same line. With the T square project C & a' to the line e' f. Then the distance from the apex C to each one of these points, on the line e' f '', if laid off from a, on the development, will give the points from which to complete the figure. Fig. 39. This is a drawing and development of a vertical cone cut by a cutting plane at an angle of 30° with the horizontal plane. All that is necessary here is to pass a number of auxiliary planes, and treat them exactly as the lines forming the corners of the pyramid, fig. 38. The length of the arc a' b' is equal to the circum- ference of the base of the cone, found by calculation. Follow the instruction in fig. 38 and complete the drawing. 20 Plate. 7 ;^ Plate 8. Fig. 40. This is a drawing and development of a vertical cone of the dimen- sions given, cut by a plane parallel with the base. From what has already been said the pupil should be able to draw the three views. The development is made by taking the side of the cone 37 b"" as a radius, and drawing the arc a b. The length of the arc is to be made equal to the circumference of the base of the cone. Connect a and b with a' , and with radius a^ c^' from the same centre as before, draw arc e' d'', thus completing the development. Fig. 4 1 . This is a drawing and development of a vertical cone of the dimen- sions given, cut by a vertical plane }4'' in front of the axis. The section in the front elevation made by this plane will be bounded by a curve, and in order to find this curve we must pass auxiliary planes. In this case they will be horizontal as shown by the traces in the front elevation, but will be circles in the plan. To find these traces in the plan project b"" to b^, and with centre g" and radius g'^b*' draw the trace a'^b^. Where that trace intersects the line c'^d'' will be points to project back to the trace a" b'' and will give c' d', which are points in the curve. All other points are to be found in the same way. Through these points draw the curve, which will be a hyperbola. To draw the development, draw traces as shown in the plan view, which will be the traces of vertical planes where they intersect the circle of the base. Project down to the base in the front elevation, and from these points draw traces to the apex which will be traces of the same vertical planes. Where these traces intersect the curve in the front elevation, project the intersection to the outside of the cone, which is the line g' h' . Draw the development as directed in fig. 40. On each side of the centre line in the development, lay off the arcs h' f', etc., equal to the arcs h^f^, etc., and from these points draw lines to the apex, which will be traces of the same vertical planes. The points where the curve intersects these same traces in the front eleva- tion are already projected to the outside of the cone g' h'\ From g^ to each one of these points in g'' h'' will be the distance to lay off from the apex on the corresponding trace in the development. Through these points draw the curve of the development and thus complete the drawing. Figs. 42 and 43 are drawn in the same way. 22 Fier. ^Ao Pla-tfi- g 8(.^^ dT Fig-.f^ Fig". /^ . Plate 9. Fig. 44. This is a drawing of a vertical cone to the dimensions given, and is drawn the same as the figures on plate 8. The oblique view is on a plane parallel to the cutting plane in the front elevation. Pig. 45. This is a drawing illustrating the same principles as fig. 41. Fig. 46. This is a drawing of a vertical cone intersected by a horizontal cylin- der. To do this draw all three views in full first. Then in the side elevation draw traces a' b' , a' d' tangent to the cylinder. The distance from the central vertical plane to b"" laid off perpendicular to the central vertical plane in the plan will give the point b** in the plan. Draw trace b^'a*'. Project b'^to b' in the front elevation and draw the trace a'' b'. Then C in the side elevation projected to the corresponding trace a' b' in the front elevation will give the point C, which is one point in the curve, and projected to the same trace in the plan will give c^ . All other points are found in the same way by projecting the intersection of the traces with the cylinder in the side elevation to the corresponding traces in the other views. Fig. 47. This is a drawing of a vertical pyramid with a square base, inter- sected by a horizontal cylinder as shown. Draw the trace a' b' in the side elevation tangent to the cylinder. Then a' b' in the front elevation will be a trace of the same vertical plane. Draw as many more traces as are needed to find the curve of inter- section, and proceed as in fig. 46. 24 Figr.-itf -HIate, 9 Fig- I i Figr.'^6 Figrfy ^ / y / ^^^ 4/ ; — 4t :^ «n -^ ,L 1^ ^ f I^ «t> Plate 10. Fig 48. This is a drawing and development of a vertical cylinder intersected on the right by a horizontal cylinder, and on the left by another horizontal cylinder as shown. If we draw a circle to the right in the plan to represent the end of the horizontal cylinder, and divide that circle into, say twelve equal parts, and through these points draw horizontal lines and produce them to the left until they intersect the vertical cylinder as shown, these lines will be traces of vertical planes, and a^ b*" will be at b'' c"", a' d' in the front elevation. Where the same trace intersects the vertical cylinder in the point c" , project c^to the front elevation, which will intersect b' c' in 0"" and a' d' in d'', then C d' are points which are common to both surfaces, and, therefore, points of intersection of the cylinders. All other points for both cylinders are to be found in the same way. To draw the development, make the line e'' e"" in length equal to the circum- ference of the vertical cylinder, and e' e" equal to the height. Connect e'' e"", e'' e'' , etc. Make e' g'' equal to one-fourth of the circumference of the vertical cylinder, by making e'' h' equal to f'c'' and h'' c', etc., equal to c'^g'' , etc. From the points thus found erect perpendiculars as shown, and as many on the left of g'', as there are on the right. The distance g' a'' is equal to g'' C. All other points in the curve are found in the same way. Make g" f ' equal to one-half of the circumference of the vertical cylinder. If the pupil understands what has already been said, there should be no difficulty in finishing this and drawing the other developments of the horizon- tal cylinders. Fig. 49. This is a drawing and development of a vertical cylinder intersected on the right by a cylinder oblique to the horizontal plane, and parallel with the verti- cal plane of projection. It can be drawn by a close study of fig. 48. 26 Plate. 10 Fig-.f^ Plate 11. Fig. 50. This is a drawing and development of a horizontal cylinder intersec- ted by two vertical cylinders. The axis of the 2 inch vertical cylinder is ^ inch in front of the axis of the horizontal cylinder, and lyz inches from the end. The axis of the 1)4. inch cylinder is ^ inch behind the axis of the horizontal cylinder and I % inches from the end. By attentive study of this plate in connection with the explanation of plate 10, there should be no difficulty in making this drawing and the developments. Plate 12. Fig. 5 1 . This is a drawing and development of a vertical cylinder cut by a cutting plane making an angle of 6o° with the central vertical plane, and of dimen- sions and in positions shown. Divide the distance between the traces at the top and bottom of the cylinder in the plan into, say two equal parts, and draw the trace as shown. Divide the height into the same number of equal parts and draw the trace as shown. Make the projections to the front and side elevations, and through the points thus found draw the curves. To draw the development : — Draw traces in the plan of a number of vertical planes, say twelve, and project them to the front eleva- tion. These traces are not shown, but by referring to the development, and turning back to fig. 32, plate 5, the pupil should have no difficulty in finishing the drawing. Fig. 52. This is a drawing and development of an inclined cylinder with the base and top parallel with the horizontal plane, the axis making an angle of 60° with the horizontal plane and parallel with the front vertical. This will be left to the pupil to finish. 30 P l at e . /^ Figs/ FigS^ ' 7 ' I Plate 13. Fig. 53. This is a drawing of a vertical hexagonal pyramid intersected by a horizontal cylinder. Draw all three views in full first. Divide each side of the base into four equal parts. From these points draw traces to the apex, which will be traces of vertical planes. Project their intersection with the base, to the base in the front elevation. From these points in the base draw traces to the apex, which will be traces of the same vertical planes. The traces in the side elevation will be the same distance from the central vertical plane a' b'' as they are from the central vertical plane a^ b^in the plan. Where these traces in the side elevation intersect the cylinder, project that intersection to the corresponding trace in the front elevation and plan as c' c'', c' c^,and complete the drawing. 32 I Plata. /3 Plate 14. Fig. 54. This is a drawing and development of a vertical hexagonal pyramid intersected by a cylinder. The axis of the cylinder is parallel with both planes of projection and % inch in front of the axis of the pyramid. Draw all three views in full, and proceed as instructed in fig. 53, plate 13, except the trace sC b', which is tangent to the cylinder in the side elevation, a^is the same distance from the central vertical plane as a" is from f "". The point C in the side elevation can be found by drawing a line through the centre of the cylinder and perpendicular to b^ a"". Then if it is projected to the same trace in the front elevation it will give C, and projected to the plan will give c^ . To draw the development of the pyramid, with b'' h'' as a radius and centre b" in the development, draw an arc. With a distance equal to one side in the plan, lay oiF six spaces, connect these with straight lines, and also draw lines to the apex b"", now these lines are equal in length to b"" h'' in the side elevation, and are also the corners of the pyramid. If the points where the lines which repre- sent the corners of the pyramid intersect the cylinder be projected to b"" h", the dis- tance from b' to these points will be the distance to lay off on the corresponding lines in the development from b"". On account of the curve in the development it will be necessary to draw lines in the development midway between those already drawn, which will be the same as the traces in the plan midway between the corners. Now b'' h" is the true length of the corners, because it is parallel with the plane on which it is projected, therefore b"" e^ is the true length of b^ e^ and all other lines midway between the corners. If the points where the curve of intersection intersects these traces in the front elevation be projected to b'' e'', the distance from b'' to these points will be the distance to lay off on the corresponding line in the development from b"". The line g'^c^is the distance in the development that C is from b", and is found by making g^b^ equal to C f"" and perpendicular to b'^a'*. Connect g'^c'', draw curves through the points in the development and complete the drawing. 34 Plat.fl it Plate 15. Fig. 55. This is a drawing of a vertical pyramid with a triangular base, and the front side making an angle of 15° with the front vertical plane, intersected by a triangular prism with its axis parallel with both planes of projection, the front side making an angle of 15° with the front vertical plane and drawn to the dimensions given. If we use the line f " g", which is the top corner of the prism, as the trace of a cutting plane, it will give a triangular section in the plan as a^ b*" c*" . Where the traces of this section intersect the line f^g^ (which is the same corner of the prism) will be points of intersection of the two solids, because f '^ g^ and a*" b^ c^ are in the same plane, and these points d** e'' projected back to f "^ g", will give the points d" e"" in the front elevation. All other points are found in the same way, except where the left corner of the pyramid is cut. Use the line forming the corner of the pyramid as the trace of a cutting plane, and where it intersects the lines of the prism project to the corresponding lines in the plan, which will give a section of the prism in the same plane as the corner of the pyramid is. Where the traces of this section intersect the corner of the pyramid will be the required points of intersection, and if projected back to the front elevation, will give the points there. The pupil should study these principles, as he will have many cases of their application. 36 Figf.iT Pla te, 1^ Plate 16. Pig. 56. This is a drawing of a vertical pyramid with triangular base, making an angle of 15° with the side vertical plane, intersected by a triangular prism, the axis of which is parallel with the vertical plane, ^ inch in the rear of the axis of the pyramid and making an angle of 30° with the horizontal plane. The bottom side makes an angle of 15° with the horizontal plane. The intersection of these two solids can be found in the same way as fig. 55, plate 15, but there are other ways, and it would be well if the pupil would use other lines as traces of cutting planes. Suppose we use the line a^ b"" as the trace of a cutting plane. Where that trace intersects the base of the pyramid in the plan it should be projected to the base in the front elevation, and where the same trace intersects the front corner in the plan it should be projected to the corresponding line in the front elevation. Draw traces from that point to the points already found in the base, and where these traces inter- sect a' b^ will be the required points of intersection, because they are in the same plane. If the pupil will have patience to find one point at a time in making these drawings, any of them should be handled without difiiculty. 38 Pl a t o . /6 Figr.5'6 -;^ T _>L Plate 17. Fig. 57. This is a drawing of axes or centre lines oblique to both planes of projection, about which any solid may be drawn very readily. Draw b'^ b', which will be the trace of a horizontal plane ; then f f perpendicular to b"" b"" and a"" c' at the desired angle (45°) with the horizontal plane, making it of any convenient length longer than the length of the object to be drawn. Draw also c'' c'^any convenient length. Now draw c'^a, making the desired angle with the front vertical plane. From a*" to h'' draw a line perpendicular to c*" a and g'' e'' parallel to c*" a, and any convenient dis- tance from c^ a. Then c^ e'' must be parallel to a*" h''. Make g"" h'' equal to the verti- cal distance that c^ is from b"" b"". Draw d' d^ through h'' and parallel to g"" e^, which will.be a trace of the horizontal plane b"" b''. Now draw a line from h" to e", which will be the true length of the axis a" c'', and will also be a parallel view of the axis. Here we must draw the object first in its true size. The line c" f '' may, for conven- ience in drawing, be equal to C c'' . If c'' c'' be produced to intersect a horizontal from a'' as at b, then the vertical distance C" b, laid off on c"" f'' produced as at c and pro- jected to b' b"", will give f "^j and f "^ f "^ is a side view of the axis. Fig. 58. This is a drawing of a solid inclined to both planes of projection as shown. The axis must be drawn in full first, as instructed in fig. 57. If it is true that the distance g"" h' is equal to the vertical distance from C to b'' b"", it is also true that the vertical distance from C to any point in the front or side views is equal to the distance from g^ e"" to the corresponding point in the auxiliary view, taken per- pendiculi)^^ to g' e'. Draw the auxiliary first as shown. The top view can be pro- jected from the auxiliary view, and the thickness taken from the end view. The front view can be projected from the top, and the vertical distances of all the points found as already explained. The side view is not shown, but must be drawn by the pupil. It can be done by projecting all the corners from the top and front views. Fig. 59. This is a drawing of a triangular prism of the dimensions shown, and can be drawn from instructions already given. Fig. 60. This is a drawing of a cube of the dimensions given, and if the others on the plate are understood there will be no difficulty in drawing it. A thorough knowledge of these principles is something that no draughtsman can afford to be without ; therefore it is hoped that the pupil will give this plate undivided atten- tion and study. 40 Fig-.J/ ^ P lat e . /^ h^ef --t-h^ mgsf Fig-.i^^ Fig". 60 Plate 18. Fig. 6 1 . This is a drawing of a vertical cone intersected by a vertical cylinder, the axis of which is % inch behind the central vertical plane. Pig. 62. This is a drawing of a vertical cone intersected by a horizontal hexa- gonal prism, the axis of the prism piercing the axis of the vertical cone i^ inches above its base. Pig. 63. This is a drawing of a vertical hexagonal prism intersected by a hori- zontal hexagonal prism as shown. Pig. 64. This is a drawing of a vertical prism intersected by a horizontal prism as shown. 42 Figr.6/ :Plate- , f^ Figr.65^ -J Figr.63 /-^ Fig". 6'/ Plate 19. Pig. 65. This is a drawing of a vertical hexagonal pyramid intersected by a horizontal prism 2^ inches square, the axis of which is i inch behind the axis of the pyramid. 44 Fiir.6^ Plate. /f _ J _ - '>--f--;. e -> Plate 20. Fig. GQ. If a circle is rolled on the outside of another circle, a point on its circumference will trace a curve which is called an epicycloid. If a circle is rolled on the inside of another circle, a point on its circumference will trace a curve which is called a hypocycloid. To describe these curves, draw the large circle as shown and a horizontal and vertical centre line. Then, setting the spacing dividers to any dis- tance, say j\ of an inch, step this distance on the large circle, starting at the inter- section of the vertical centre line with the circumference, and step both ways. Be care- ful not to change the distance of the dividers. From the centre of the large circle, draw the paths of the centre of the small circles as a b c d. From the points laid off on the large circle draw radial lines as shown, and from where they intersect the path of the centres of the small circles as centres, and with radius equal to the radius of the small circles, draw arcs as shown. Now with the dividers at the same distance, step back on each arc from the points on the large circle as many times as the point numbers from the vertical centre line. Then through the last points thus found draw the curve. If a cord is kept taut while it is unwound from a cylinder, a point at its end will trace a curve which is called an involute. To describe an involute : — With the spac- ing dividers set at about -^ of an inch, step this distance on the large circle as shown. Be careful not to change the distance of the dividers. From these points draw radial lines and a perpendicular to each of these lines tangent to the points on the large circle. With the dividers at the same distance, step back on each tangent as many times as it is from the vertical centre line. Through the last points thus found on each tangent, draw the curve. Fig. 67. If a circle is rolled on a straight line, a point on its circumference will trace a curve which is called a cycloid. To describe the curve draw the straight line h h and lay off spaces the same as in fig. 66. Through these points draw perpen- diculars. A straight line through the centre of the circle will be the path of the cen- tre. The intersection of this path with the perpendiculars will be centres from which to draw arcs with a radius equal to the radius of the circle. With the dividers at the same distance, step back on these arcs as many times as the arc is from a"" a''. Through the last points on each arc thus found draw the curve. These circles which we have been rolling are called generating circles, and are used to generate the curves of gear teeth. In good practice they are 1.9098 times the circular pitch in diameter, which is the length of an arc of the pitch circle from the centre of one tooth to the centre of the next tooth. 46 PlRtft -^0 Fig-. 6 6 Plate 21. CONVENTIONAL SCREW THREADS. The bolt at the top of this plate is a drawing of a U. S. Standard bolt and nut, with the conventional thread. The sides of the thread known as the U. S. S. make an angle of 60° with each other, with a fiat at the top and bottom of the thread equal to ^8 of the pitch, and have a depth equal to .65 of the pitch. The pitch of a screw is that distance which it travels through the nut in one revolution. To lay out and draw this thread : First, draw the bolt in full (referring to table No. 5 for all dimensions not shown on the drawing) and lay off the depth of the thread arid bisect it and draw what may be termed a pitch line as shown in the enlarged thread below the bolt ; also draw a line at the root or bottom of the thread. Now it remains to determine the pitch, which is as follows : This bolt has 3)^ threads per inch, and 3^ threads are equal to 7 threads in 2 inches, which is equal to j pitch. The pitch being determined, lay off 2" on the lower pitch line and divide into 14 equal parts, then each division will be equal to one-half of the pitch. L/ay off as many more of these divisions as may be required for the number of threads on the bolt, and project each one of these points to the pitch line at the top of the bolt. Now with the 30°x6o° triangle with the shortest side to the T square, draw lines through alternate points on the lower pitch line, then in the opposite direction through the remaining points. The distance between the lines where they intersect the outside and root lines will be the width of the flat at top and bottom, which will be }i of the pitch. Draw the top side in like manner, care being taken to have the outside of the thread directly opposite the root at the bottom side of the bolt, as shown. Having completed this, connect all points at top and bottom with straight lines as shown in the plate. The bolt at the bottom of the plate represents the conventional square thread, the depth of which is equal to one-half of the pitch. After the outlines of the bolt have been drawn in full, lay off on the bottom side of the bolt /\!' and divide into 14 equal parts, because 1 3^ threads per inch are equal to 7 threads in 4'' or ^ pitch. Then each division will be equal to one half of the pitch. Lay off as many more divisions as are required for the number of threads on the bolt, and also from the top and bottom side lay off the depth of the thread equal to one division, and through these points draw lines which will represent the root diameter, also lines through the points in the bottom side of the bolt, from the outside to the root both top and bottom. These lines will represent sides of the threads on the central plane and must be perpendicular to the axis of the bolt. Then connect each point in the top and bottom sides of the bolt with straight lines, the first one at an inclination toward the left equal to one division, and draw all others parallel to this one. They represent the outside of the threads. Then at the same inclination in the opposite direction, draw the short lines on the left of the thread at the top, and on the right of the thread at the bottom, which will be an outline of a portion of the thread on the underside of the bolt. Now from where the lines forming the sides of the thread on the central plane intersect the lines forming the root diameter, draw lines to represent the root of the thread as shown. These are only drawn to the axis, because from this point on they could not be seen, and if drawn would be dotted, which is not desirable. 48 Plate. 2] k-piich->| / \ 'i "T"I1 \ 111 < S:f > M i U 1^ threads pen inch. - -% ^ Plate 22. THE HELIX. If we suppose that the line a b is parallel to the axis of the cylinder, and a point moving along the line from a to b at a uniform velocity, while the cylinder makes one revolution about its axis at a uniform velocity, the point, if touching the cylinder, will trace a curve known as a helix. The distance a b will be what is termed the pitch of the helix. The pitch of a screw is equal to the axial distance through which the generating point travels in one revolution of the cylinder, both moving at uniform velocities. The helix may be drawn as follows : Draw a cylinder 4 inches in diameter, and 4 inches long, and divide the circumference of the cylinder in the top view into 12 equal parts, subdividing 4 of these into 3 equal parts as shown. Also divide the length of the cylinder into the same number of equal parts, and subdivide as is clearly shown in the plate. This may be done by drawing the straight line b h perpendicular to the axis of the cylinder, and in length equal to the circumference, laying off the distances in the top view on b h, and from each point drawing perpen- diculars as shown. Also draw h a, which will be the development of the helix. Then by projecting the intersection of the perpendiculars with h a, as is shown in the plate, the length of the cylinder will be properly divided. These traces intersected by projections from the top view, will locate the points through which to draw the helix a d b. The inner circle in the top view represents what is termed the * ' root cylinder " of a screw thread, the helix of which is drawn in the same manner as the above. From the projection in connection with the numbers there should be no diffi- culty in making this drawing. The angles shown in the plate are the angles which a tangent to the helices makes with the plane of the base of the pitch cylinders. The co-tangent of the angle is equal to the circumference of the cylinder divided by the pitch. The drawing of a quadruple square thread screw to the right of the top view gives the application of the helix to the screw thread. This being a quadruple screw, means that the pitch is divided into four equal parts, each part being equal to one thread and one space, and is termed " individual pitch," and as the pitch of the helix is 4 inches, the individual pitch will be i inch. Make the thickness of the thread, the width of the space and the depth, each equal to one-half of the individual pitch. Then from a piece of thin wood make a curve to fit the helices from a to d and from c to e, and with these draw the helices of the screw as clearly shown. This being a quadruple screw a thread at the top will be opposite a thread at the bottom. I^ay out and draw^ the nut with the same curves. In drawing the helices ol a screw it is well to use a bow pen to draw a small portion at the point of tangency, as at g. The drawing at the lower side of the plate is to illustrate the method of drawing the thread usually used for a worm to work with a worm wheel. The helices for this thread are determined in the same manner as explained above. To draw this thread draw the outside, the pitch and root cylinders as shown at the right, and the outside, the pitch and root diameters in the front view. Then lay off on the pitch lines the pitch and thickness of the teeth equal to one-half of the pitch, and through these points draw the sides of all of the teeth as shown in the section and the dotted 50 I outline at the bottom side. From the points where the sides of the teeth intersect the outside, the pitch and root cylinders, draw the outside, the pitch and root helices, then straight lines tangent to these helices, will be the visible contour of the thread in the finished drawing, instead of the straight lines drawn first through the pitch points in the central plane. It will be noticed that these tangents at the right of the thread at the top extend to the point of tangency as at v v, and only to the root on the left ; at the bottom this will be reversed, as at h h. Plate. 2 2 SCREW THREADS. ^ s After the tool to cut this thread has been filed to the proper angle, file off the end of the tool until a gauge, as at a — which has a width equal to one-half of the pitch and a depth equal to .35 of the pitch — will touch the end and sides of the tool at the same time. It will then be the correct shape to form the thread, if the top side of the tool is in the same plane as the axis of the screw. When the thread is finished a gauge as at b should touch the top and sides of the thread at the same time. This gauge has a width equal to one-half of the pitch, with a depth equal to .3 of the pitch. The dotted outlines are not to be drawn, as they are only shown in the plate for illustration. 51 Plate 23. SPUR GEARING. When motion is transmitted from one shaft to another, the axes of which are parallel, toothed wheels are used, the pitch surfaces of which are imaginary cylinders." lyCt two perfect cylinders be keyed fast on shafts whose axes are parallel and such a distance apart that the cylinders are in contact. Then if one cylinder revolves the other will revolve also, and if there is no slipping the two cylinders will have equal velocities at the point of contact. On these cylinders is laid off the pitch, which is the distance from the centre of one tooth to the centre of the next, measured along the pitch circle. It is termed circular pitch. The addendum is generally .3 of the circular pitch, and .the space below .35 of the circular pitch, making a total depth of .65 of the circular pitch. The diameter of the pitch circle is equal to the number of teeth multiplied by the pitch, and this product by .3183. Then pitch diameter = number of teeth X pitch X -3183. Outside diameter equals pitch diameter plus .6 of the pitch, and the root diameter equals pitch diameter minus .7 of the pitch. The radii of these circles equal the diameters, divided by 2. Diametral Pitch. — If a wheel has 48 teeth and 6 inches pitch diameter it is 8 pitch. That is, for each inch of the pitch diameter there are 8 teeth on the circum- r ATA. T^-^ 1, number of teeth ference. Then Pitch = — ^7-:; — -r- 1 — and pitch diameter •r^., , .. , number of teeth Pitch diameter = t-—. pitch Number of teeth = pitch diameter X pitch I The addendum is Then whole diameter Whole depth of the teeth diametral pitch number of teeth + 2 diametral pitch 2-15708 diametral pitch Pitch = 8. Number of teeth := 48, then ^ = 6" pitch diameter. 8 And ^ = 8 pitch. And outside diameter == "^ — - — Involute Gearing. — Compute the diameters as explained for circular pitch, and lay off on the pitch circles of the wheel and pinion the pitch, also the thickness of the teeth equal to one-half of the circular pitch. Then draw through c a straight line making an angle of 14^2° with the centre line, and perpendicular to this line draw the line of action through the pitch point p. The intersections of these two lines will locate the point b. With c as a centre and radius c b draw base circle as shown, and divide b p into say five equal parts. Then starting at b lay these same parts off on the base circle toward the left. The last point will fall a little to the left of the centre line. Also mark off four or five times from b toward the right. I^ay the dividers down carefully so that their distance will not be changed. From these points draw radial lines and a perpendicular to each of these, tangent to the points on the 52 base circle. With the dividers which have not been changed, step back on each tangent as many times as it numbers from p. Through the last point on each tangent thus found draw the involute which does not extend below the base circle. Find •by trial centres from which face and flank curves can be drawn, then through these centres draw circles : which will be circles of centres from which all the curves may be drawn with the same radius. The flanks below the base circle will be radial lines. The radius for the fillet is equal to the product of the constant number for 30 teeth in column No. 5, table No. 3, multiplied by the pitch. The involute for the pinion is drawn in the same manner. The flanks of the teeth are drawn from the base circle tangent to the circle at the centre, the radius of which is equal to the product of the Plato. Z3 INVOLUTE GEARING J/_ V ■ ' I- A-i' /. L.-yh i . no ■ constant number for 12 teeth, column 4, table No. 3, multiplied by the pitch. Draw a few teeth of the pinion in gear with the wheel as shown at the left hand corner at the bottom. Also the line of action as shown by the heavy lines. The straight line g h represents the flexible cord, which being unwound from the base circles generates the involutes. This line is also the path of contact of the teeth, that is the teeth are in contact with each other along this straight line. The rack is a wheel with an infinite number of teeth ; the involutes of the flanks are straight lines through the pitch points, perpendicular to the line of action, that is 14-/4° in opposite directions. The faces of the teeth are drawn with a radius equal to the product of the pitch and the constant number for 150 teeth, column i, table No. 3, laid off from the pitch point p on the line of action produced. 53 Plate 24. APPROXIMATE INVOLUTE TEETH. Compute the pitch, the outside and root diameters of the wheel and pinion as explained in plate 23, and draw the line of action at 14)^°, which may be done as follows : b c is equal to the cosine of 14/^°, and p b is equal to the sine of 14/^°. As .96815 = cosine of 14^° and .25038 =^ sine of i^%°, p c X .96815 = b c, and p c X .25038 = p b. This is for 14^^ ° only. For 20° it will be p c X .93969 = b c, and p c X .34202 = p b, and this can only be used for 20°. The angle of action being drawn, lay off the pitch, and thickness of teeth equal to one-half of the pitch. The wheel has 30 teeth and is 2 inches pitch : find in table 3, column 2, opposite 30 teeth, the constant number, 1.4079, which, multiplied by the pitch, will give the radius with which to draw the face of the teeth. This radius must be laid off on the line of action from the pitch point p toward g"' and will give the centre from which to draw the face of the teeth, as p v. Through this centre draw a circle which will be a circle of centres from which to draw the remainder of the teeth. Find in table 3, column 3, opposite 30 teeth, the constant number .990, which, multiplied by the pitch, will give the radius for the flanks of the teeth from the pitch circle to the base circle. This laid off on the line of action from the pitch point p toward b will give the centre from which to draw the flanks. Then a circle through this centre will be a circle of centres from which to draw the remainder of the teeth. The teeth of the pinion are drawn in the same manner, as the wheel. By referring to the table and taking the constant number opposite the number of the teeth desired, a wheel having any number of teeth may be drawn, the teeth of which will be as accurate as the average teeth in actual practice. The rack teeth are drawn in the same manner as in plate 23. The object in rounding the face of the rack teeth is to make them interchangeable with a 1 2 tooth pinion. The space between the teeth of a 12 tooth pinion below the base circle is almost parallel, being just a trifle wider at the base circle than at the root circle. This is done to facilitate matters in cutting the teeth, and also adds some strength to the teeth. If the flanks below the base circle were made so that the rack teeth would work without rounding the face, (which should not be done), then the space between the pinion teeth would be wider at the root than at the base circle, which would com- plicate matters in cutting the teeth and also weaken the teeth. Drawing the teeth as they are, not only necessitates the rounding of the faces of rack teeth but all wheels of 150 teeth and over must be drawn with the radius for 150 teeth. By increasing the angle of action to 20° or more this is overcome, allowing all the wheel teeth to be true involutes, and the sides of the rack teeth straight lines, as they should be, but for the reason already explained. 54 Plata Z4 Plate 25. CYCLOIDAL GEAR TEETH. As already explained in plate 20, if a circle rolls on the outside of a circle, a fixed point on its circumference will generate an epicycloid, which being on the outside of the circle will be the curve which must be used for the faces of the teeth. If a circle rolls on the inside of a circle, a fixed point on its circumference will generate a hypo- cycloid, which, being on the inside of the circle, will be the curve which must be used for the flanks of the teeth. And if a circle rolls on a straight line, a fixed point on its circumference will generate a cycloid, which will be the curve for the face and flank of the rack teeth. Compute and draw the pitch, the outside and root circles for a pinion having 12 teeth and a wheel having 30 teeth 1% inches pitch, also the pitch the out- side and root lines for the racks as shown in the plate. Then draw the generating circles tangent to the pitch circles at the pitch points p and p, and, using the pitch point p as the fixed point on the generating circles, generate the curves as explained in plate 20. The diameters of the generating circles are equal to half the pitch diameter of the pinion, which will make them equal to 1.9098 times the pitch. Then the diameter of the generating circle for a wheel of any pitch, is equal to 1.9098 X pitch. The curves for the rack teeth are generated in the same manner as the cycloid in plate 20. All the curves being generated, lay off the pitch, and the thickness of the teeth equal to half the pitch, and find centres to approximate these curves, and through these centres draw circles, which will be circles of centres from which to draw the curves of the teeth. The path of contact is represented by the heavy arcs a p, p b, that is as the wheels roll the teeth are in contact along these arcs. By multiplying the proportional figures in the plate the different proportions of the wheel may be obtained. Thus .625 p means that the thickness of the rim below the root circle is equal to .625 X pitch, and the rest in like manner. The width of the arms is equal to 1.625 times the pitch at the pitch circle, and enlarged toward the centre .75 in 12 inches. The thickness of the arms at the pitch circle is equal to .4 of the pitch, and is enlarged toward the centre .75 in 12 inches. A normal section of the arms should be an ellipse. The radius of the fillets at the root of the teeth may be equal to .05 of the pitch. 56 Plate 26. BEVEL GEARING. It will be readily understood from what has already been said about spur gearing that when motion is transmitted from one shaft to another by such gearing, the shafts must be parallel to each other. When shafts are so situated that the axes of the shafts are in the same plane and at right angles to each other, they will, if produced, intersect each other. Motion is transmitted by wheels whose pitch surfaces are cones, instead of cylinders. They are known as bevel gears, if the cones are unequal ; and as mitre gears, if the cones are equal. To draw the bevel gear : First draw the axes at right angles to each other ; and lay off from the intersection of the axis at o on the axis of the pinion the pitch radius of the gear, as o b ; and the pitch radius of the pinion on the axis" of the gear, as o h. Now draw lines through b and h until they intersect in g and make b b" equal to b g ; also h h" equal to h g. Then g b'' will be the pitch diameter of the pinion ; and g h'' the pitch diameter of the gear. From the points g b"" and h'' draw lines to the point o. The angle g o h is the centre angle of the gear ; and gob the centre angle of the pinion. These angles may be found as follows : When the shafts are at right angles to each other only, divide the number of teeth in gear by the number of teeth in pinion, which will give the tangent of the centre angle of gear. This angle, subtracted from 90°, will give the centre angle of pinion. Now through the points g b"" and h'' draw lines perpendicular to go, b"" o and h"^^ o, and produce them until they intersect the axis as at o'' and g"". These lines will represent the normal cones to the pitch cones o h'' g and o g b''. Lay off on these perpendiculars as shown at h^ the addendum and depth below — which is the same as in spur gearing — and from these points draw lines to o. Then lay off the length of the teeth, 2 inches, and draw lines through these points parallel with the lines forming the outside end of the teeth. If these normal cones be developed the base of each one will be an arc of a circle. The centre of one is o'' and radius 0"" g ; and of the other the centre is g" and radius g'' g. Now produce o g as to h", and from o'' and g'' draw lines parallel to o g h^\ Then at any convenient distance draw c c'' parallel to o" g'. It is here we develop the outline of the teeth. Draw the line of action at an angle of 20°. Now with c as a centre and radius c p draw arc of pitch circle ; and with the same centre and radii found in the same manner as c p draw addendum and root circles. The pinion is treated in like manner. Lay off the pitch and thickness of teeth and proceed exactly the same as for spur gearing, with the exception of one thing, which is the number of teeth from which to select the tabular number for the faces and flanks of the teeth, h g is the true pitch radius of this gear having 18 teeth of i'' pitch ; but the teeth are laid out on an arc of a circle of a much larger radius, which is c p. Then a gear of radius c p will contain i'' pitch more than 18 times. Therefore we must select a tabular number for a gear of a greater number of teeth than 18. And also a cutter to cut the gear for a greater number than 18. This is determined as follows : Multiply c p by 6.28 and divide by circular pitch, then we have : Number of teeth = -^ — -. -. — ;- circular pitch Use tabular number in table No. i, 20° line of action, and proceed in the same manner as for 1^%° . The thickness for the small end of the teeth is shown on the arc V v, the radius of which is equal to r v. This pitch is also equal to the product of the pitch at the large end and the quotient of o g into o v. The teeth at the small 58 end are drawn in the same manner as at the large end. The same tabular numbers must be multiplied by the pitch on the arc v v. To draw the view at the left : Project from the section of the pinion as indicated, and through these points draw the pitch, the outside and the root circles. Next lay off the pitch as many times as there are teeth in the pinion ; also the thickness of the teeth, equal to one-half the pitch. Now make projection from the small end of the teeth in the sectional view, in the same manner as from the large end, which will give points through which the pitch, the outside and the root circles of the small end will pass. ^ Plate, za — -i.— — BEVEL OEAHINO To draw the outlines of these teeth : Draw one tooth as at g^ from the explanation of the enlarged tooth below. Bisect the arc f" f"" with the radial line e'' e'', and make the distance each side of e^ e'' on the outside, the pitch and the root circles equal to the distance each side of 0"" c''. Through these points draw the outlines a'' f ' d'' ; a^' f '' d''. Then where radial lines through these points intersect the circles at the small end of the teeth, will be shown the outline as indicated on one side by a f d, and also the outside and root of the teeth as sC a and d"" d. Find, by trial, centres from which arcs can be drawn through a'' f "" d"" and a f d, then circles drawn through these centres will give circles of centres from which the remaining teeth can be drawn through the pitch point. All elements of the teeth of bevel gear wheels must run to the vertex o, of the pitch cone, whatever may be the angles of the shafts to each other. The teeth in the upper half of the pinion are drawn as indicated by the projection. 59 Plate 27. WORM AND WORM WHEEL. This gearing is employed wben the shafts cross each other but do not intersect, and may be considered as a spur wheel and rack ; that is, a section on the central plane b b is the same as a rack and spur gear having the same pitch and number of teeth. Therefore draw the pitch circle of the gear ; and tangent to it at the pitch point p draw pitch line which may be considered as the pitch line of a rack to work with the gear. From this pitch line lay off the pitch diameter of the worm 3.375''. Draw the outside and root diameter of the gear and worm in the manner instructed in plates 22 and 23. Next draw the line of action as shown, and generate the involute in the manner already explained. Next divide the wheel into as many equal spaces as there are teeth, and lay off the thickness of the teeth equal to one-half of the pitch, and draw the outline of the teeth as clearly shown in the section. It now remains to determine the contour and its limits at the edge or end of the teeth, which may be done as follows : From where a h intersects the outside, the pitch and the root cylinders of the worm, project to the corresponding helices as shown by the dotted outline in the front view. This will give a foreshortened outline of the worm thread space as shown. Produce a h to the axis of the wheel as at g'', draw a" g parallel to a g"", and project c to c^'; also the intersection of the outside and root cylinder with a h, which will give the limit of the worm thread space above and below the pitch line c c". Then lay off the outline of the section in the same relation to C g as the outline of the section in the front view is to p d ; this will be a parallel view of the worm thread space. Transfer this view to an extra piece of paper as shown at p g^, lay off on the pitch line equal divisions each side of p, also the same divisions on the axis of the wheel the same number of times each side of g^. With g^ p as a radius and the points on the axis each side of g"" as centres, draw arcs tangent to each point on the pitch line as shown, which will represent the pitch circle in different positions as it rolls on the pitch line of the worm. Then on a piece of tracing cloth draw the pitch line of the worm and perpendicular to it a line equal to p g^ ; with p g'' as a radius and g^ as a centre draw an arc of the pitch circle ; through p on this arc of the pitch circle lay off divisions equal to those on the drawing. Place the tracing on the drawing so that p and g^ on the tracing coincides with p g'' on the drawing, fasten with thumb tacks and trace the section, remove the tacks and revolve the tracing until the pitch circle on the tracing coincides with the next arc of the pitch circle on the drawing, and the next point to p on the tracing coincides with the next point on the pitch line, fasten with the thumb tacks and trace the section again. Repeat this four or five times in each direction, then the envelope of these tracings will be the contour of the wheel tooth on the parallel plane, as seen in the parallel view at c''. Find centres from which this outline can be drawn and transfer it from the tracing to the parallel view in the same relation to c'' g as it is to c'' g on the tracing. By projecting from the sectional view as shown at the top, the radii of the circles which limit the curves of the teeth at the outside and bottom will be obtained. These circles having been drawn, lay off on these circles and the pitch circle the points through which to draw the left outline of a tooth in the same 60 relation to p d as they are to a' g in the parallel view, then by making the width at the outside the pitch and the bottom equal to the width at the corresponding circles in the parallel view will give the points through which to draw the other side of the tooth. Then by drawing these outlines in the same relation to all the pitch points the front side of the teeth are finished. The outlines of the rear side are found in the same manner, by first finding an outline of the worm thread space on the rear side of the same space. In drawing these arcs upon which to place the tracing cloth. P lat e- ^ 7 - the longer they are the better for accuracy. This is a very difiicult operation, there- fore great care should be excerised. The outside diameter of the wheel may be determined as follows : The radius of the root cylinder plus the clearance multiplied by the versed sine of 30°, and this product multiplied by 2, then this last product added to what would be the outside diameter of a spur wheel having the same number of teeth and pitch, will give outside diameter of the worm wheel. Versed sin. of 30^ 13397 61 Plate 28. The statement has been made that the path of contact of involute teeth was along the line of action. It will be well to give this more attention now, as the pu^il is better acquainted with the subject, and therefore better prepared for further explana- tion. Draw the pitch circles of two wheels, and lay off the line of action. Then draw the base circles through a and b, and draw the addendum circle of the wheel e^ through a, and the addendum circle of the wheel d"" through b. lyCt the flexible band f "^ b a a'' be made fast to the base circles at f ' and a^, then if e" be revolved as indicated by the arrow, the flexible band will be wound on e"" and unwound from d'', and at the same time revolve d'' as indicated by the arrow. Then while the wheels are revolving, a point fastened to the band at a will move along a b, and during this movement will generate the involutes a g and a c. It should be readily seen that the teeth must be in contact along the line of action. It will also be seen ; that the contact begins at a and ends at b, which is the greatest length of the path of contact, and as the addendum circles pass through a and b the full length of contact is made use of. 62 FMq. ?r^ SCREW CUTTING. Rule. — Divide pitch of screw to be cut, b}^ pitch of lead screw. Pitch of a screw is the distance it travels in one revolution. The lead screw is that screw which moves the lathe carriage along the shears of the lathe, and the movement of the carriage per revolution of the work is regulated by gear wheels on the end of the lathe. To cut 4 threads per inch with a lead screw of 5 threads per inch : Four threads per inch is equal to %'' pitch ; the lead screw 5 threads per inch equals |^ pitch. Then I I 1,5 5 = stud wheel. 4*5 4 I 4 =:^ lead screw wheel. But there are no wheels with such a small number of teeth, and to obtain a suitable number of teeth, we may multiply { by any number as 10; then S , SO = stud wheel. — X 10 ^=^ 4 40 = lead screw wheel. If the thread to be cut is a certain number of threads and a fraction of a thread in one inch, as 5^ threads per inch, it will be 5^ equals -^^, which must be divided into i inch to obtain the pitch, then 4 21 21 pitch or 21 threads in 4 inches, and is similar to the former example. )/'' pitch is 4 threads in one inch, the numerator of the fraction always denoting the number of inches, and the denominator the number of threads, in that number of inches. Then 4 5 20 = stud wheel. 21 I 21 = lead screw wheel. If the thread to be cut should be one thread in more than one inch, as one thread in 1% inches, then 1% .= \, which is the pitch, and 7^i^7^5^35 = stud wheel ; ^j. 35 v^ 140 = stud. 45 4 I 4 = lead screw wheel ; 4 16 = lead screw. But there is a great difference between the two wheels, which in most cases will make it necessary to compound, which may be done as follows : Divide ^ by any numbers which will divide them without a remainder, as 35^5 = 7 4 H- 2 = 2* Then f , ^ are the new wheels, and -5xio = 5°and2x8=5|, 2 20 2 16 or 1^, f f will do the same work as y/-, and will go on the lathe in this manner : Put 50 on the stud gearing in 20, then 56 along side of it, gearing in 16 on the lead screw. 56 and 20 must be keyed to a sleeve which is made to turn on the intermediate stud. The numerator and the denominator must be multiplied by the same number. Any number that may be necessary to obtain a set of wheels from the wheels there may be to select from may be used. Whatever may be the pitch of the screw to be cut, or the pitch of the lead screw, the wheels are obtained as above. Threads are quite frequently irregular, as 4^ threads in 3^ inches. \ 4 ^8 8 ' 64 -\^- is the length which contains 4^ or-^- threads. The length divided by the number of threads equals pitch, as 8 4 8 19 152 this being large may be reduced without changing its value, 116 29 . , — = = pitch, 152 38 which, divided by pitch of lead screw, equals wheels. I^et pitch of lead screw be 4 threads per inch, equals % pitch, then 29 4 ^ £i_6 38 I 38 • 116^-^1=29^^ 58 J 4,, 40 -— ~ -^- X 2 = ^~ and ^ X 10 = -- . 38 ^- 2 = 19 38 2 20 Then fg and ff are the wheels that will cut 4^ threads in 3^ inches. To prove a set of wheels, divide the product of the teeth of the driven wheels b}^ the pitch of the lead screw, then this quotient divided by the product of the teeth of the driving wheels will give the number of threads per inch. Or, if there are only two wheels, then the number of teeth in the lead screw wheel divided by pitch of lead screw, and this quotient divided by number of teeth in stud wheel, will give the number of threads per inch. 65 Table No. 1. 20° LINE OF ACTION, CIRCULAR PITCH. Note : — This table can be used only for 20° line of action. Multiply tabular numbers by circular pitch to obtain the different radii. For 20° line of action : Radius of face curve = .34202 X r + (.2125 p). Radius of flank curve = .04125 X p X n. r = radius of pitch circle. p = circular pitch. n = number of teeth. Column No. 1. No. of teeth. Column No. 2. Radius of face. Column No. 3. Radius of flank. Column No. 4. Radius of circle at centre. Column No. 5, Radius of fillet. 12 .86568 •495 .2 •15 . 13 .92 .53625 .15 •15 14 - -97452 •5775 •125 .125 15 1.02896 .61875 Radial .125 16 I. 1034 .66 ( ( 125 17 1. 1378 .70125 (( 125 18 I. 19224 •7425 ( ( 125 20 I.3QI14 .825 Curve I 22 I. 4 1004 .9075 t < I 24 1. 5188 -99 < < 075 26 1.6277 1.0725 i< 075 30 1.8454 1-2375 ( ( 05 40 2.38978 1.65 ( ( 0375 50 2.934 2.062 ( ( 0375 70 4.0227 2.887 ( ( 0375 100 5-6557 4.125 ( ( 0375 150 8-3773 6.187 (( 0375 300 16.542 12.375 ( ( 0375 Rack 66 Table No. 2. 20° LINE OF ACTION, DIAMETRAL PITCH. Note : — This table can be used only for 20° line of action. Divide tabular num- bers by diametral pitch to obtain the radii. Column No. 1. No. of teeth. Column No. 2. Kadius of face. Column No. 3. Radius of flank. Column No. 4. p , Radius of circle .V^i^ at centre. ^^'^' mn No. 5. as of fillet. 12 2.7193 I-555I ^ .3148 4712 13 2.8902 1.6845 •2356 4712 14 3.0614 1. 8142 .1963 3927 15 3-2323 1-9437 Radial -3927 16 3.4664 2.0734 ( i 3927 17 3-5745 2.2028 ( < 3927 18 3-7454 2.3326 ( ( 3927 20 4.0875 2.5918 Curve 3141 22 4.4296 2.8510 ( ( 3141 24 4-7714 3. 1 100 ( < 2356 26 5-II35 3-3693 I ( 2356 30 5-7975 3-8877 ( ( 1570 40 7.5074 5-1836 (( II78 50 9.2174 6.4779 ( ( II78 70 12.6377 9.0697 ( ( II78 100 17.7679 12.9591 <( II78 150 26.3181 19.4370 ({ II78 300 51-9683 38.8773 <( II78 Rack 67 Table No. 3. 14i° LINE OF ACTION, CIRCULAR PITCH. Note: — This table can be used only for i4>^° line of action. Multiply tabular numbers by circular pitch to obtain the different radii. For 1 4/^° line of action : Radius of face curve = .25038 X r -f (.2125 p). Radius of flank curve = .033 X p X n. r = radius of pitch circle. p = circular pitch. n = number of teeth . Column No. 1. No. of teeth. Column No. 2. Kadius of face. Column No. 3 Radius of flank. Column No. 4. ^ . Radius of circle ^^ ^,'3 at centre. ^^'' mn No. 5. js of 'fillet. 12 .6906 .396 •23125 175 ^3 •7305 .429 .1982 .1708 14 •7703 .462 .1652 1666 15 .8102 •495 .1321 1625 16 .8500 .528 .0991 1583 17 .8899 .561 .0661 1542 18 .9297 ■594 •0330 1500 20 1.0094 .660 Radial 1417 22 1. 0891 .726 ( < 1333 24 I. 1688 .792 < < 1250 26 1.2485 .858 ( ( 1 167 30 1.4079 .990 (i 1000 40 1.8064 1.320 Curve 0583 50 2.2048 1.650 ( ( 0500 70 3.0018 2.310 ( ( 0500 100 4.1972 3-300 t< 0500 150 6.1896 4-950 ( ( 0500 300 6.1896 9.900 ( ( 0500 Rack 68 Table No. 4. 14J° LINE OF ACTION, DIAMETRAL PITCH. Note: — This table can be used only for 14)^° line of action. Divide tabular numbers by diametral pitch to obtain the radii. Column No. 1. No. of teeth. Column No. 2. Radius of face. Column No. 3. Radius of flank. Column No. 4. ^ , Radius of circle j^ ^-^ at centre. ^^^ imn No. 5. lus of fillet. 12 2.1696 1. 2441 .7264 54978 13 2.2949 1.3477 6227 53658 14 2.4200 I-4514 5189 52339 15 2.5453 I-5551 4151 51051 16 2.6704 1.6588 3114 49731 17 2.7957 1.7624 2076 48443 18 2.9207 1. 8661 .1038 47124 20 3.1711 2.0734 Radial 44516 22 3-4215 2.2808 < ( 41877 24 3.6719 2.4881 i i 39270 26 4.0223 2.6955 (( 36662 30 4.4230 3. 1 102 ( i 31416 40 5^6750 4.1469 Curve 1835 50 6.9266 5-1836 t i 15708 70 9.4304 7-2571 ( ( 15708 100 13-1859 10.3672 ( ( 15708 150 19.4452 15-5509 1 ( 15708 300 19.4452 31.1018 ( ( 15708 Rack 69 Table No. 5. FRANKLIN INSTITUTE OR U. S. STANDARD BOLT AND NUT PROPORTIONS. ic ^ -M 1 as 10 tH ■tlJ . C3 V o u rH If . II V- 03 '"'irH 4) 4) ^ X If (D 0^ ft 00- CS T-l 'S ^1 03 c3 -4J 1 a 1 © a ciS S 1 o ,13 Is 2 -S •l-H 1// 20 .185" .0062" 7 '^ .505" 3 ff 16 9 " TF 3 " "32 5 'f T6 1 8 .240" .0074" 3 2 .613" 1'/ 4 11'/ T15" 1" 3'/ ■g" i6 .294" .0078'' 5/^ .722" 5 f' T6 13'/ T6 1" 8 tV H •344" .0089'' 11" .830" 3// 15" 16^ 5 " 32 i" ' 13 .400" .0096'' 13'^ T6 •938" 7 '/ 16 T 1 '^ 5 " 32 A" 12 •454" .0104" 2 9'^ 32 1.046" 2 T 3 " I16 3 " T6 i" II •507" .0113'' l" ..154" tV T 5 " Ire 3 " 1 6 3" lO .620" .0125'' ^16 I.37I" 11'/ T6 T 9 " lye 7 " 32 7^' 8 9 •73^" .0138'' 1.587" 13/' T6 t13" ^16 7 " 32 // 8 •837" .0156'' T 9 " 1.804" IS/' re 2tf 1" 4 li" 7 .940" .0178'' I4 2.020" T 1 '' 5 " 2T6 1" 4 t1" ^4 7 1.065" .0178'' iH" 2.237" T 3 /' ^16 ^ 9 " 5 " 1 6 If" 6 1. 160" .0208" 2i" 2.453" T 5 // ^13" ^1 e 5 " TF ^2 6 1.284" .0208'' 2T6 2.670" I '^/' 3tV' 3" 8" 5ff 5i 1.389" .0227'^ 2i'' ^^2 2.886" T 9 " ^16 3i6 3" 8 5 1.491" .0250" 2H" 3.103" IT6 ^ 9 " 3te 7 " TF If 5 1. 616" .0250'' 21" 3-319" lie ^13" 3 IF 1" 2 2" 4* 1. 712" .0277" 3t6 3.536" ^16 4tV' 9 " T6 2i" 4i 1.962" .0277^' 016 3.969" -^16 4iV' 5" 8 ^r 4 2.176" .0312" .-,13'/ 016 4.402" ^16 5t6 11" TF 2|" 4 2.426" .0312'' ^ 3 '/ 4T6 4.835" ^IF C 9 " ore" 3" 4 .- 3" 3i 2.629" •0357" 4T6 5-268" 2t6 ^16 13" 16 These are finished sizes. Add -§■'' for rough sizes instead of j^^\ 70 DECIMAL EQUIVALENTS. 8ths. A = =•21875 ii= -265625 /s = .125 9 — ■32 - =■28125 if -.296875 'A = -250 11 — S2 - = -34375 |i = . 328125 ^8 = .375 13 _ 32 - = -40625 If = -359375 ^ = .500 15 — ^2^ - 1 = -46875 li = -390625 5/8 = .625 H = = -53125 11= .421875 H = -750 if = = -59375 If = -453125 n = -875 21 _ = -65625 li = -484375 23 _ 32 ~ = .71875 11= -515625 leths. 25 — 32 — 27 _ 32 - = -78125 = -84375 If = .546875 IJ-. 578125 tV = -0625 29 — 32 - = .90625 If = -609375 fV = .i875 31 — ^2" — = -96875 tl = .640625 T6=-3I25 If =-671875 T6 = -4375 A = -5625 64ths. If = -703125 If =-734375 H = -6875 Ii = -8i25 1 "54 3 64 -015625 -046875 n = -765625 |i=. 796875 H = -9375 5 6 4 .078125 |i = . 828125 32nds. 9 -109375 . 140625 6i = '859375 IJ = .890625 3\= -03125 11 6 4 •171875 11 = .921875 A = -09375 la — 64 .203125 fi = -953125 A = -15625 15 6 4 •234375 If = .984375 71