f^^N^ ^^^m^m^m^mmi£m&m^f»^^ -;."'^:-:^t.. TS 545 F39 Copy 1 ower €lock and l)OW Co make it fersoii. ^.-. -i.LJ...Ljm Fiii^Mre 1. Elev.-ilinii nf Tnvver Clnrk f^r I'liii . W" 3 ts Mr -^ ZED JI] Fljaire 2. I*lmi of Tower Clock for I'niver^^Hv .if Chlciiyo, The Tower Clock and How to Make It A Practical and Theoretical Treatise on the Construction of a Chiming Tower Clock, vi/itb Full Working Drawings Photographed to Scale. By E. B. Person, A. M., Mass. Instructor lii drawing and machine design in The Chicago Maiujiil Training School of The University of Chicago. CHICAGO: Hazlitt S( Walker, Publishers 1903. 6 THE. LIBRARY OF CONGRESS, Two Copies Received MAY 29 1903 Copyiight tntty CLASSV ^ XXo. No. COPY a. Copyright, 1903, by Hazlitt & Walker. PREFACE. A number of volumes might be written on the subject of clocks and bells, and their history. The subject matter is very interesting reading; but this is not a history of clock making. It is only a description of a clock which has been built for the University of Chicago by pupils of the Chicago Manual Training School, Boys ranging from 14 to 18 years of age. The theoretical and time calculations were made by the instructor; but the drawings, patterns and machine work are the work of the boys. The assembled drawings of the clock shown in Figs, i and 2, are the personal work of the whole Senior class of about 45 pupils, each one of whom had a particular part assigned to him ; and after that part had been drawn in detail, it was put in its proper place in these drawings by the pupil who had made it, so that the assembled drawings are the composite work of the class. A part of our course in drawing and machine design is the designing and building of some machine, and this clock is one in a list of machines which includes steam engines from six to ten horse power, a heavy drill press, a steam hammer, a cutter grinder and numerous other machine tools for the shops. E. B.'Ferson SPECIFICATIONS OF THE CLOCK. The clock was designed from a purely mechanical stand- point and without any preconceived or sentimental ideas, but simply as a machine to keep time, the object being to do the work accurately with the least possible number of parts and those parts of the simplest form. For the reasons above stated it was decided to build the clock as three separate machines to be mounted on a common bed-plate. First, a time part, which should furnish power to drive the visible time-keepers; i. e., the hands on the dials. Second, a striking part, to give the time on the hour bell, and third, a chime part to give the musical quarters on four smaller bells. This arrangement of parts is a decided ad- vantage, for in case anything should happen to any one of the parts, that part may be disconnected, and the necessary repairs made without any interference with the other parts. Perhaps the quickest way to get to our subject would be to follow the preacher's method and give you a text, which in this case would be the specifications for the clock. They are as follows : 1. To make and set a clock with four dials of 12 feet diameter, striking the hours and Westminster quarters on bells which would be the second, third, fourth, seventh and tenor of a peal of eight, the tenor to weigh 7,000 pounds. 2. The dials to be illuminated, with the figures and min- utes of cast-iron in rings ; the body of the dial to be of opal glass of 22 ounces per square foot. There must be no straiuht radial bars from the center. There must be a clear (5) THE TOWER CLOCK opening in the wall the full diameter of the dial, and no ledge upon which snow or ice can collect. 3. The minute hands to have a short external counter- poise, painted the same color as the dial ; the hands, figures and minutes tO' be black, and the framework of the dial gilt. 4. The escapement to be a Sir Edmund Beckett's double three-legged gravity, 5. The pendulum to have a cast-iron jar with steel tube; mercury compensation ; to beat seconds and swing two and one-half degrees from o or a total arc of five degrees. 6. The clock to rest on steel I-beams entirely independ- ent of the floor of the clock room. The pendulum cock to rise from the clock frame. 7. There must be a minute dial, and a dial for seconds. 8. The time part to have an independent maintaining power to keep it in motion while being wound, and to be so designed that it will run eight days. 9. The striking parts to be wound up every day. The fourth quarter bell to have two hammers. 10. The striking of the hours to let off independently of the quarters, and the first blow of the hour struck exactly on the hour; the other quarters to begin exactly a*- 15, 30 and 45 minutes. 11. The hour hammer to be not less than one-sixtieth of the weight of the bell, and be raised not less than nine inches ; the quarters' hammers to increase in weight from a sixtieth to a fortieth of the weight of their bells. The small hammers to be raised not less than six inches. HOW TO MAKE IT. 7 12. . The large going wheels and the larger pinions to be cast-iron, the small pinions of steel, and all bushings of brass. 13. The winding barrels to be of cast-iron of sufificient thickness to withstand the compression caused by the rope in winding ; the rope used to be a one- fourth inch steel rope, which must not be wound more than one layer on the wheel. 14. The flies to be at the back of the clock, and long enough to make the intervals between strokes uniform and sufficiently great. 15. All the metal except working surfaces to be painted University maroon. 16. There must be something to warn or stop the wind- ing; and also a box about three feet deep filled with small stone to catch the weights if they fall. 17. All shafts to be made to take out separately by un- screwing the bushings. 18. The clock to be enclosed in a room as near air-tight as possible, to keep out dust and avoid sudden changes of temperature. THE TIME TRAIN. For the time train a quarter inch wire rope on the barrel, four turns in each 24 hours, for eight days, gives a barrel, No. I, eight inches long; and with two extra turns for care- less winding makes it eight and one-half inches long, which is a convenient length. On the shaft with this goes the great wheel. No. 2, of 120 teeth, which will turn once in six hours ; this must not be keyed to the going shaft, but is to be driven bv ratchet teeth on one end of the barrel and a pawl attached to one of the arms of the great wheel. The winding wheel. No. 4, and the drum, are keyed to the going shaft. The winding pinion. No. 3, is on a shaft, the end of which is squared to fit the key ; this pinion is made to slide on a feather key in the shaft, so that it can be thrown out of gear when not winding:. '&• The maintaining power. Fig. 3, consists of a shaft. A, a straight lever, B, a segment of a pinion, C, a curved, double lever, D, a weight E. The shaft. A, slides endwise to en- gage the teeth of the pinion segment with the teeth of the great wheel. No. 2, the straight lever has a handle at both ends to assist in throwing the pinion out or in and a shield at the outer end to cover the end of the winding shaft, No. 3, when the key is not on it. The curved lever is dduble, and (he pinion segment turns loosely between the halves, and on the shaft, A ; it is held up in its place by a light spring, F ; the weight, E, is also held between the two halves of the double lever. HOW TO MAKE IT. The action is as follows : The end of the lever, B, covers the end of the winding shaft so that it is necessary to raise it before putting the key on the winding shaft; it is raised till it strikes a stop, and then i)ushc(l in till the pinion seg- ment engages with the going wheel of the train, when the weight, E, acting through the levers, furnishes power to drive the clock-train while the going weight is being wound lO THE TOWER CLOCK up. Of course the weight on the maintaining power must be so proportioned to the leverage that it will be equal to the power of the going barrel and its weight, a simple prop- osition in mechanics. The number of teeth on the pinion segment, C, is sufficient to maintain power for fifteen minutes, at the end of which time the lever, B, will come down and again cover the end of the winding shaft ; or, it may be pumped out of gear and dropped down. In case it is forgotten, the spring, F, will allow the segment 'to pass out of gear of itself and will simply allow it to give a click as it slips over each tooth in the going wheel ; if this were not provided for, it would stop the clock. As before stated, the great or going wheel has 120 teeth and turns once in six hours. The second shaft in the train, being the hour shaft, the pinion, No. 6 must have 20 teeth. On the hour shaft, No. 5 are : First, the dial gears and a dial with the minute and hour hands, to set the clock by. This, of course, has the usual gears of 45 teeth in the wheel and 15 teeth in the pinion, and 48 teeth in the wheel, and 12 teeth in the pinion in order to change the speed so as to give the minutes and hours on the setting dial. See Fig. i-A, which shows the detail of the setting-dial. The shaft. A, is the hour shaft. The bushing, B, with its studs, a, b, c, supports the dial, C, and carries the change gears, E, F, G, H. The shaft extension, D, is screwed to the end of the shaft, A, by the screw, D\ form- ing the arbor for the minute hand. The minute hand is held in place on its arbor by the head of the screw, D^. The arbor, D, also carries the pinion, E, of fifteen teeth, driving the wheel, F, of forty-five teeth, which is carried on the stud, c, being moimted on the hub of the pinion, G, of twelve teeth, which, in turn, drives the wheel of forty-eight teeth whose hub forms the arbor for the hour hand, revolv- ing once in twelve hours. HOW TO MAKE IT. I I Second, a pair of bevel gears, No. 7 (for leading oflf bevels to tbe large dials), of 44 and 48 teeth respectively, of which we shall say more later on. Third, the second wheel in the train, of 105 teeth. No. 8. The hub of this wheel revolves on a steel bushing, E, shown Fitj. la. Details of Dial and Motion Work on Clock. in Fig. 4, which is keyed to the shaft. On one side of the rim of the wheel, A, are cut 60 grooves or teeth, one for each minute, to use in setting the hands on the large dials to one minute ; the space, B, is 6 degrees, and the set screws, C and CS make the lever, D, adjustable to seconds for the finer setting of the minute hands, so that they will correspond exactly to the striking parts. The set screws which control the lever, D, have 20 threads per inch ; the angular move- ment for one minute at the center of the screws, C and C^, is equal to .1875 inches; one second angular movement therefore equals .003125 inches. One revolution of the HOW TO MAKE IT. screw equals .05 inches ; therefore, one second angular movement calls for one-sixteenth revolution of a screw of 20 threads, and the heads of the screws, C and C^ are for that reason divided on their edges into 16 parts. In Fig. 4, the wheel, A, which is shown as heing" mounted upon the sleeve of the hub, E, should be carried on the sleeve of the pinion. No. 6, Figs, i and 2, so that when set- ting the hands on the dials, the time train will not be inter- fered with in its movement. The arrangement above de- scribed takes the place of the friction-tight center arbor in a watch or smaller clock, as b> pressing down on the lever, F, until the teeth on the side of wheel, A, Fig. 4, (or wheel 8 of the time train), are disengaged the hour shaft may then be rotated independently of the time train. This is done when setting the clock roughly while the finer adjust- ments are made by the adjusting screws C and C. To put this in plain figures: .1875 divided by .05 equals 3.75 revolutions. Sixty divided by 3.75 equals 16, or one- sixteenth revolution. Fourth, the dropping wheel, No. 9, or cam, with a pin, No. II, on one side of it, for the usual warning before the strike. The final drop is done upon the proper second by the cam, or -snail, j, on the wheel, No. 10. which revolves once in 15 minutes. On the other side of the wheel. No. 9, are four pins, 2}, a-, 2?, a*, which give the warning of the quarters, and on the face of the wheel. No. 9, are four cams, V-, f^, f^, f*, which drop at their proper intervals. See Fig. 14. On the third shaft are : First, the driving pinion. No. 11, of 14 teeth, giving seven and "one-half revolutions of this shaft per hour, or eight minutes for one revolution. Second, the third wheel. No. 13, of 120 teeth. Third, a wheel, No. 12, of 48 teeth, driving one of 90 teeth, No. 10, on a shaft above, giving one revolution in 15 minutes. A cam, J, Fig. 11, on the side of this wheel gives the final drop of the hour striking lever. THE TOWER CLOCK HOW TO MAKE IT. 1 5 On the fourth shaft are: first, The driven pinion, No. 14, of 15 teeth, giving one revokition per minute, and to the end of this shaft is affixed a hand to mark seconds on a dial which is made upon the bushing of the shaft ; this dial is divided to read seconds. Second, The fourth wheel, No. 15, of 120 teeth. The fifth shaft is the escapement shaft with its pinion. No. 16, of 12 teeth, giving one revolution in six seconds. I'here is upon this shaft the escapement fly, Fig. 6, with vanes or fans as long as it is possible to make them ; length is more important than width in any mechanism of this kind, as it is the length of the leverage, rather than the surface exposed to the pressure of the air, which equalizes the mo- tion and softens the blow of the legs of the escapement on the pallets. This shaft is short, as all the parts must be small, and the shaft would not be stiff enough to stand all the strains put upon it, if it was made of the same length as the others. The escapement is the double three-legged, gravity es- capement, invented by Sir Edmund Beckett, the eminent English authority on clock design, and designer of the great Westminster clock in London, whose general specifications I have followed in the design of this clock. Referring to Fig. 5, this escapement is so called because it has two three-legged wheels, A, B, C, and a, b, c, which are placed in diiTerent planes, with a set of three lifting pins, D, between them. The two wheels must be squared upon the arbor, so that there will be no possibility of slipping. They are made from heavy sheet steel, with the ends of the arms hardened. The lifting pins, D, are shouldered between them, like a three-toothed lantern pinion. Referring to the enlarged detail in the lower right-hand comer of Fig. 5, the shaded portion shows the form which has been decided upon for the pinion, D. The pinion is made solid on the shaft, J. The wheel. A, B, C, is made to i6 1 HE TOWER. CLOCK irOW TO MAKE IT. 1 7 pass over the pinion, D, and is fitted to a triangular seating the size of the circumscribed triangle of the leaves, D, and against a collar on the shaft. The wheel a, b, c, is fitted to the inscribed triangle of the pinion so that the leaves, D, form the shoulders against which it fits. The pallets, E and E', also lie in one plane between the wheels, but one stop, F, points forward to receive the A, B, C, teeth and the other, G, backward to receive the a, b, c, teeth, alternately. The reason for having two wheels is that with one three- legged wheel the pallets could not be far from upright, which would require more dead weight to be moved at every beat in order to have weight enough to give an eflfec- tive impulse to the pendulum. There is no particular mechanical advantage jn the two wheels being set with the alternate teeth equidistant, ap- pearing like a six-legged wheel. They may be set 90 de- grees and 30 degrees to the other set, or at any other angle in order to get a greater inclination of the pallets, if desired. However, the equidistant arrangement is the natural one. I need hardly say that a pair of wheels of this kind is very different from a six-legged wheel, which would move only 30 degrees at each beat, while this moves 60 degrees. There are also other differences. The distance of the pendulum top, H, or cheeks, from the center of the 'scape wheel, J, equals the diameter of the 'scape wheel. The lifting pins, D, should not be farther from the center than a thirtieth of this distance; otherwise the pallets, E and E', will have to be inconveniently thin and light. The pins should be so placed that the one which is holding up a pallet and the one which is to lift next, will be vertically over each other, the third being on a level with the center; i. e., they lie in the radii which form the acting faces of the teeth of one of the wheels. Fig. 5. i8 THE TOWER CLOCK I'hc fly must be as large as possible, and have a large roller for the spring to act upon. In the University clock the spring clutch- is shown by Fig. 6. Fig.e, The pallet tails, c e', may be bent for the adjustment of the beat. The beat pins, c', e'2, are tapped into the ends of the pal- let tails. One of them should be threaded left hand, and each has a lock nut on the back. The outer ends of the pins, where they rest on the pendulum rod, are of ivory, to lessen the chatter ; and the one thing which makes a dis- tinction between a gravity and a dead-beat escapement must be avoided, viz. : the beat pins in the gravity escapement must on no account be touched with oil or other grease of HOW TO MAKE IT. 19 ¥iir 20 THE TOWER CLOCK any kind, but left absolutely dry, wbatever they are made of, because the slightest adhesion between the beat pins and the ijenduluni rod is fatal to the whole action of the escape- ment. Care must also be taken that one pallet begins to lift simultaneously with the resting of the other, neither before nor after. The stops on the pallet arms are of steel and are made as hard as possible, or it would be still better if they were made of agate or other jewels. These stops may have the slight- est touch of oil of the best quality, but all surplus must be wiped off. The distance of the lifting pins, D, from the center, J, should not be more than a fortieth of J, H, or the angle of impulse will be too great to be convenient. It is difficult to make the pallets light enough ; the larger the angle of impulse the lighter they must be. The length of the pallet tails down to the beat pins is a matter of design and appearance, but the action is better with long than with short tails. The length shown in the drawing looks neat, as the two parts are reciprocally par- allel, and it is customary to make them in that way. The pins, D, are placed so that the lifting will take place equally across the line of centers, K, L, as it is then done with the least friction. Any gravity escapement requires a heavier weight on the going parts than a dead escapement, because it must be strong enough to be sure of lifting the pallets quickly and firmly; but with this form of escapement the superfluous force does not work the pendulum, and it therefore does no harm, if the train is good enough not to waste power in getting over rough places left in cutting the teeth of the wheels. For this reason a high-numbered train is better than a low-numbered one, as these defects are greater on the larger teeth of a low-numbered train ; and any defect in this matter will show itself, or rather, make itself heard. In the gravity escapement, the wheel must have a little HOW TO MAKE IT. 2t run at the pallets before it begins to lift them, and in order to do this there ought to be two banking pins, M M', for the pallet arms to rest on, just clear of the lifting pins. The 'scape wheel should be as light as possible, for every blow that is heard in a machine means a loss of power and wear of parts; of course, in an escapement, a sudden stop, and therefore a blow of some amount, is expected, but the light wheel will reduce it to a minimum. To bring the time train down to plain figures it stands thus: Great wheel, one revolution in six hours, 120 teeth, with a pinion of 20 teeth ; hour shaft, 105 teeth, with a pin- ion of 14 teeth; seven and one-half minute shaft 120 teeth, with a pinion of 15 teeth; one minute shaft, 120 teeth, with a pinion of 12 teeth, giving the 'scape wheel six seconds. The pendulum. Fig. 9, is suspended from the head or cock shown in the figure, and supported by the clock frame itself, instead of being hung on a wall, since the intention is to set the clock in the center of the clock-room, and also because the weight, forty pounds, is not too much for the clock frame to carry. The head. A, forms a revolving thumb-nut, which is divided into sixty parts around the circumference of its lower edge, and the regulating screw, B, is threaded ten to the inch. A very fine adjustment is thus obtained for regulating the time of the pendulum. The lower end of the regulating screw, B, holds the end of the pendulum spring, E, which is riveted between two pieces of steel, C, and a pin, C, is put through them and the end of the regulating screw, by which to suspend the pendulum. The cheeks or chops are the pieces D, the lower edges of which form the theoretical point of suspension of the pendu- lum. These pieces must be perfectly square at their lower edges, otherwise the center of gravity would describe a cylindrical curve. The chops are clamped tightly in place by the setscrews, D', after the pendulum has been hung. The point of suspension, and therefore the bend of the spring, must be exactly opposite the center of the line of 22 THE TOWER clock intersection of the pallet arms, so that there will be no friction of the beat pins on the pendulum rod. The lower end of the regulating screw is grooved on one side, sliding on a pin to prevent its turning and therefore twisting the suspension spring when it is raised or lowered. The spring is about three inches long between its points of suspension, one and three-eighths inches wide, and one- sixtieth of an inch thick. Its lower end is riveted between two small blocks of steel, F, and suspended from a pin, F', in the upper end of the cap, G, of the pendulum rod. The tubular steel portion of the pendulum rod is seven- eighths of an inch in diameter and one-thirty-second of an inch thick. It is enclosed at each end by the solid ends, G and L, and is made as nearly air tight as possible, in order to assist in the compensation which is necessary, owing to changes of temperature and barometer. The compensation is made by means of mercury inclosed in a cast-iron bob. The mercury, the bob and the rod to- gether, weigh forty pounds. The bob of the pendulum is a cast-iron jar, K, three inches in diameter inside, one-quar- ter inch thick at the sides, and five-sixteenths thick at the bottom, with the cap, J, screwed into its upper end. The cap, J, forms also the socket for the lower end of the pen- dulum rod, H. The rod, L, one-quarter inch in dianieter, screws into the cap, J, and its large end at the same time forms a plug for the lower end of the pendulum tube, H. The pin, J', holds all these parts together. The rod, L, ex- tends nearly to the bottom of the jar, and forms a medium for the transmission of the changes in temperature from the pendulum tube to the mercury. The screw in the cap, J, is for filling or emptying the jar. The jar is finished as smoothly as possible, outside and inside, and should be coated with at least three coats of shellac inside. Of course if one was building ;in astronomical clock, i( would be nec- essary to boil the mercury in the jar in order to drive off the layer of air between the mercury and the walls of the jar, HOW TO MAKE IT. 23 but with the smooth finish the shellac will give, in addition to the good work of the machinist, the amount of air held by the jar can be ignored. The cast-iron jar was decided upon because it was safer to handle, can be attached more firmly to the rod with less multiplication of parts, and also on account of the weight as compared with glass, which is the only other thing that should be used, the glass requiring a greater height of jar for equal weight. Ignoring the rod and its parts for the present, and calling the jar one-third of the weight of the mercury, we shall find that thirty pounds of mercury, at .49 pounds per cubic inch, will fill a cylinder which is three inches inside diameter to a height of 8.816 inches, after deducting for the mass of the rod L, when the temperature of the mercury is 60 degrees F, Mercury expands one-tenth in bulk, while cast-iron ex- pands .0066 in diameter; so the sectional area increases as 1.0066", or 1. 01 32 to I, therefore the mercury will rise .i-,oi32, or .087; then the mercury in our jar will rise .767 of an inch in the ordinary changes of temperature, making a total height of 9.58 inches to provide for; so the jar was made ten inches long. As this is a one-second pendulum, the length from the point of suspension to the center of gravity, or center of in- ertia, of the bob, was found by the common equation for the simple pendulum, viz. : t =T u In which t, is one second; T, is 3.1416; 1, is the length; and g, is the force of gravity for Chicago. The force of gravity depends upon the latitude and the elevation above sea level. Barker's Physics, page 105, gives the following npproximalo fnnniiln : g = 980.6056 — 2. 5028 cosine 2, d — .000003 h. 980.6056 = value of gravity at lat. 45 degrees. d = latitude of Chicago = 41 degrees 50 minutes. 24 THE TOWER CLOCK h = altitude above sea level, of the clock, in centimeters. h = 715 X 12 X 2.54. h = 21793.20 centimeters. Cosine 2d := Cosine 2.x 41 degrees 50 minutes. = Cosine 83 degrees 40 minutes. - .1103. Substituting- figures in the formula gives : g. — 980.6056 — 2.5028 X .1103 — .000003 X 21793.20. = 980.6056 — .27605 — .06537 = 980.2642 dynes. = force of gravity at the clock. g Therefore 1 = — centimeters. 'J'2 _ 980.2642 ~ 9.8696 = 99.321 centimeters. = 39.099134 inches. Which equals the length of the pendulum rod from its point of suspension to the center of inertia, or center of gravity, on the clock, when it is in a tower 715 feet above sea level, or 13 s feet above the mean lake level at Chicago. This is the theoretical length of a mathematical pendulum, but of course the pendulum rod must be stiff enough to avoid the tendency to bend as it receives its impulse from the pallets; and as a bob of forty pounds must be of considerable size, the actual or effective center of the swinging weight will be some small distance below the point given in the formula. This point is called the center of oscillation and also the center of percussion, and is really the point in the bob where a force or blow used to stop the pendulum suddenly would do so without jarring the pendulum in any of its parts or producing any sidewise pressure at its point of suspension. This does not correspond to the center of gravity of the mass of the pendulum, which is a fixed point, but is below it. Now let us consider some of the forces collected at the center of oscillation. I — The center of oscillation. If a body oscillate, or swing about a fixed horizontal axis or point of suspension HOW TO MAKE IT. 25 not passing through its center of gravity, there is a point in the line drawn from the center of gravity perpendicular to the horizontal axis whose motion is the same as it would be if it were possible to collect the whole mass of the body at that point, and the mass allowed to vibrate, oscillate, or swing as a pendulum about the fixed horizontal axis, or point of suspension. This point is called the center of oscil- lation, and is, as before stated, always below the center of gravity. See Fig. 19. If A be the point of suspension of a body, B, its center of mass, or center of gravity ; K equals the length of the radius of gyration of the mass with reference to the point of sus- pension, A ; then there is, in the same straight line with A, B, and on the opposite of B, from A, a point, C, called the center of oscillation, which lias the following properties : a — A body may be swung upon A, or at C, indifferently, and in either case it will oscillate pendulum-wise with equal rapidity or in equal time. b — The body thus suspended at either A, or C, will oscil- late at the same rate as an ideal simple pendulum of the length A, C. c — This body will, if struck at C, oscillate round A, with- out producing any pressure on the point of suspension or supporting axis A. d — Though the support at A were withdrawn, as, for In- stance, if the body were floating submerged in water, and, if the body were at rest, all that part of the body above A, would move in a direction opposite to that in which C is struck. For every point C, at which a body may be struck, or every center of percussion, there is a corresponding point A, on the other side of the center of the figure through which passes an axis of spontaneous rotation round which the body rotates ; i. e., if the lower part is suddenly pulled forward, the upper part above A, will move backward. e— The distance, A, C, is equal to ^ when the body 26 THE TOWER CLOCK is suspended at A, k being the radius of gyration k- in this case ; or, p^'- when suspended at C. k being the radius of gyration in this case. The radii of gyration are so k^ Jc| AB = CB ^ Point of Suspension. related that B Center of Gravit J'. C Center of Oscilation. Fig. 19. Principal Points of a Simple Peiululuin. 2 — The radius of oscillation is the distance of the center of oscillation from the point of suspension; see Fig. 19. and equals the square of the radius of gyration divided by the distance of the center of gravity from the point of sus- pension or axis. 5 — The center of gyration with reference to an axis, is a point at which, if it were possible to collect the entire zveight of a body at one point, its moment of inertia will remain un- changed ; or, in a revolving body, the point at which the whole weight of the ])ody may be concentrated. The dis- tance of this point frdui llir axis or point of suspension is the radius of gvration. 4 — The moment of inertia of the weigJtt of a body with respect to an axis, or point of suspension, is the algebraic How TO MAKE IT. 27 sum of the products obtained by multiplying the weight of each elementary particle by the square of its distance from the axis, or point of suspension. If the moment of inertia with respect to an axis equal I, the weight of any element of the body equal w, and its distance from the axis equal r, we have I = S (wr''). The moment of inertia varies in the same body according to the position of the axis. It is the least possible when the axis passes through the center of gravity. To find the moment of inertia of the body referred to a given axis, divide the body into small parts of regular figure. Multiply the weight of each part by the square of the dis- tance of its center of gravity from the axis. The sum of the products is the moment of inertia. The value of the moment of inertia thus obtained will be more nearly exact, the smaller and more numerous the parts into which the body is divided. The moments of inertia of regular solids, the formulae for which apply to our problem, are as follows: a — Rod or bar of uniform thickness, with respect to an axis perpendicular to the length of the rod : I = W (T + d') W = weight of rod. 2I = length of rod. d = distance of center of gravity from the axis of suspension. b — Thin circular plate with its axis on its own plane : I = W(Ji +d') 4 r = radius of plate, c — Circular ring, axis perpendicular to its own plane : I = W ( ^''' ^ *"' + d'-') 2 R and r equals exterior and interior radii of the ring. The moment of inertia S wr^ numerically, equals the weight of a body, which, if concentrated at the distance unity from the axis of rotation, or suspension, would require the same work to produce a given increase in angular velocity that the actual body requires. 28 THE TOWER CLOCK 5 — The center and radius pi gyration. The center of gy- ration with reference to an axis of suspension, is a point at which, if the entire weight of a body be concentrated, its moment of inertia will remain unchanged. The distance of the point from the axis, or point of suspension, is the radius of gyration. If W equals the weight of a body, I equals ;? wr- or its moment of inertia, and k equals its radius of gyration. Then I = Wk^ = ^ wr'^ 4 That is : the moment of inertia equals the weight multiplied by the square of the radius of g>'ration. To find the radius of gyration, divide the body into a con- siderable number of small parts, the greater the number of parts, the more accurate the result, then take the mean of all the squares of the distances of the parts from the axis, or point of suspension, and find the square root of the mean square. Or, if the moment of inertia is known, divide it by the weight and extract the square root. The principal radii of gyration called for in the consider- ation of this pendulum are as follows : a. Rod, axis perpendicular to its length = k = i ^/ - — b. Circular plate axis in its own plane, = k = — 2 c. Circular ring, its axis perpendicular to the plane of the ring. /r^+7 k = nI' 2 The value of k, and of the squares of the radii of gyration, for the above formulae are : Radius of gyration. Squares of the radii of gyration. •57731 — •' 3 b: .7071 c. .7071 VK' + r^ (R* + HOW TO MAKE IT. 29 6 — Center of Percussion, of a body oscillating about a fixed axis, is the point at which, if a blow is struck by the body, the percussive action is the same as though the whole mass of the body were concentrated at that point ; see also paragraph No. c and d in the definition of centers of oscil- lation. The center of percussion is identical with the center of oscillation. All of us who are familiar with the use of the baseball bat will have some very vivid remembrances of the same percussive action. When the bat is struck above the center of percussion, do you remember how it made your fingers tingle, and when it hit too low down, how the bat went waltzing oil toward the field ? 2 3 t 4 5 6 -4- r 8 \ ' ; « I i I . I s ^^ i';"."y.":'"j Fig. 20. Parts of pendulum as separated for calculating the weight. Fig. 20 shows in table form the subdivisions of the pend- ulum and the results of the application of the formulae, from which we get the following results : 30 THK TOWER CLOCK ♦Squares of Radii of Gyration I .1 19140 2 .30664 3 I. 531 2 4 2.6562 5 1.422988 tWeights of Paits 1.2C6036 .271625 •939497 6.480522 .728 Moments of Inertia .143686 .083291 r. 438562 17.213504 I 035944 §Center of Oscill'n .0304 .00784 .03916 .06970 .03630 *Squares of Radii of Gyration 6 I 137573 7 1. 125 8 3675 Total. tWeights of Parts 27.5COQ56 2.5977'o .401 40.125356 Moments of Inertia 31.285C23 2.922412 14.736750 68859172 §Centres of Oscil'n .02830 .02870 .93992 1.17082 *The sqtiare root of the mean square equals .9448, which, according to the formula, equals the distance from B to C, Fig. 19 by this formula. fThen, by the formula, we want the square root of 68.859 divided by 40.125 (the weight) equals i. 31009, which is the distance between B and C, by this formula. §By the formula 1. 17082 is the distance from B to C. Now here are three different results by three formulae; theoretically they should agree, but I have not succeeded in finding any one who can make them do so ; I find also, that all the eminent authorities give as a final conclusion the fact that it is, after all, still a matter of experiment and trial ; scf I do not think we need to worry ourselves over the lack of a definite result. After all the calculations arc made, there still reinains the effect of barometric changes which are not included in the formulae given. Prof. vS. W. Stratton, of the U. S. Bureau of Standards at Washington, tells me of a new nickel steel alloy known by the name of "Invar," made in France by the Societe de Commentry-Fourchambault, d'Imphy. The coefficient of expansion of this alloy is practically zero, and is to be used in some of the new apparatus where it is desirable to elimi- HOW TO MAKE IT. 3 1 nate temperature effects. This new metal will be the ideal material for pendulums. We will now go back to the \\ou\ shaft and proceed to- wards the dials. The pair of beveled gears of 44 and 48 teeth, with their shafts at 90 degrees, are for leading off to the large dials, which should be above the clock. It is best to use the well-known universal joint, see Fig. 7, to connect the shaft which goes from this pair of gears to the nest of gears. Fig. 8, which will run the hands on the four dials ; and as the four gears receiving the impulse from the hour shaft must have the same speed as the hour shaft, they must all have the same diameter, and the one on the vertical shaft in the center must be enough larger in diameter to run the hour gears without their interference with each other. The number of teeth in the gears of the nest of four is 44, and the driving wheel is 48, giving center angles of 42 degrees 30 minutes for the 44 toothed wheel, and 47 degrees 30 minutes for the 48-toothed wheel. The universal-jointed shafts from the clock to the nest of gears, and those from this nest of gears to the back of the dials must have the slip, or expansion joint, shown in Fig. 7, to allow for all expansion caused by changes in the weather, wind pressure on the dials, etc. The shafts to the dials will, of course, revolve once an hour, and so these shafts carrv the minute hands. To obtain the motion of the hour hand the usual combinations of wheels of 96 teeth and pinions of 24 teeth, driving wheels of 90 teeth and pinions of 30 teeth, are used behind each dial, to obtain one revolution in 12 hours. Of course, any other combination would do equally well, so long as it satis- W W = 12 fies the condition of the following equation : pp, Wequals teeth in the wheels; V equals those in the pinion. In case the hour shaft of the clock is not perpendicularly under the nest of gears above, care must be taken that a short section of the universal-jointed shaft at each end is HOW TO MAKE IT. 33 34 THF TOWER CLOCK ■^g^'^^'^^^^^^^ t^ian F-ft* ■il ^S!;v^\x.■'■>x-^;^;^?;^ l.l wW Fig. 17. Arrangement of Hands, Counter Balances and Hour and Minute Wheels at the Centers of the Clock Dials. now TO MAKE IT. 35 exactly perpendicular, in order to avoid the loss of motion, and therefore of reg-tilarity of time, which will occur if the angles of obliquity are not equal. The hands are made of copper, elliptical in section, being made up of two circular segments brazed together at the edges, with internal diaphragms to stiffen them. The min- ute hand is straight and perfectly plain, with a blunt point. At the center of the dial the width of the minute hand is one-thirteenth of its length, tapering to about half as much at the point. The hour hand is about the same width, ending just short of the dial figure and terminating in a palm or ornament. The external counterpoises are one-third the length of the minute hand, and of such a shape that they will not be con- founded with either of the hands ; a cylinder, painted the same color as the dial, makes a good counterpoise. This counterpoise may be partly on the inside of the dial if it is desired to keep it invisible, but it should not be omitted, as it saves a good deal of power, prevents the twisting of the arbors, and also assists in overcoming the action of the wind on the hands. Two-thirds of the counterpoise weight may be inside. The diameter of the dials and the weight of the bells are the two most important factors in the design of a clock. This clock was designed, as the specifications show, for four dials of 12 feet diameter and an hour bell of 7,000 pounds. As it is not yet known in what tower the University will set the clock, and therefore the height of the dials above the ground, the mechanical parts are designed for a 15 foot dial. The diameter of the dials should not be less than one- tenth of their height above the ground, so the limit of height for a 15-foot dial should be 150 feet. The figures and minutes together will take up one-third of the radius of the dial; the figures two-thirds of this, or two-ninths of the radius, and the minutes two-thirds of 36 THE TOWER CLOCK the remaining one-ninth of the radius, with every fifth min- ute more strongly marked than the rest. How many of . the thousands of people who pass daily up and down Michigan avenue, do you suppose have ever noticed, or if they have noticed it once, have ever thought of it again, that the clock face on the Kimball Company's tower has the name of the company instead of the numbers, to indicate the hours? In several towns in New England I have seen the words Memorial Gift distributed round the dial, and in one case the name of the giver was used for the same purpose. In Toronto, Canada, I passed the big 22 foot dial on the City Hall clock fully 25 times before I noticed that there were no figures or letters of any kind but only 12 broad flat surfaces about the width of the figure three of the Roman numerals, as used on clock dials, and I find that Sir Edmund Beckett specially recommends the last form for illuminated dials, as there can be a greater area of lighted surface in the figure ring, which will add to the facility in reading the time. If you will stop to think, you will see at once that it is never the Hgnres that you read, but the angles of the minute and hour hands in their relation to each other and to the 12 sub-divisions of the dial ; therefore on this clock the hours will be indicated by heavy bars or bands, about five inches wide, instead of by the numerals. The dial proper will be illuminated and is therefore built up in segments ; the outer series containing the minutes and hours, in six segments; the inner series of four segments making up the center of the dial. The frame is of cast-iron, made in such sections that the opal glass, of about 22 ounces per square foot, can be set in it, as in ordinary sash, the segments being made to fit together with the lap or tongue and groove joints, so as to exclude the rain and snow. The hands and figures will be painted black, and the frame work of the dial gilded. A space of about three feet HOW-TO MAKE IT. 37 at the back of 'each dial will be enclosed and this wall will be used to support the illuminating medium, which in this case will probably be about 60 incandescent lamps to each dial, with powerful reflectors that will distribute their light as evenly as possible over the whole surface of the dial. THE STRIKING TRAIN. .■ As the striking part should be wound up every 24 hours, with an allowance of six hours extra for carelessness about the time of winding, provision must be made for 30 hours' work. There are 156 strokes in 24 hours, and allowing 60 strokes extra for overtime, makes 216 strokes to provide for. The train is arranged to allow the second wheel. No. 32, one revolution for each stroke on the bell. The cam. No. 27, on the going shaft has 12 parts, therefore it will have one-twelfth revolution to each stroke. If we allow 18 teeth on the pinion. No. 31, on the second shaft, No. 30, the great wheel. No. 29, will have 216 teeth, or one revolution for every 12 strokes, which gives 18 turns in 30 hours. The length of the winding barrel, No. 26, must of course, provide for this. The bell, of 7,000 pounds, calls for a striking weight of one-fiftieth of its weight, or 140 pounds. The levers, Nos. 28 and 28', are in the proportion of one to three, giving a pressure on the cam surfaces, No. 27, of 420 pounds, and adding one-tenth for friction, makes it equal to 480, or for safety, 500 pounds pressure on the cams, which are of cast- steel. The end of the lever. No. 28, has a hardened steel shoe to reduce the friction to its lowest point. The second wheel, No. 32, has 120 teeth, with a pinion of 20 teeth. No. 33, on the third shaft, giving six revolu- tions of the fly shaft and therefore of the fly. The details of the fly and its clutch are shown in Fig. 10. The vanes are so made that they may be set to present any desired amount of surface to the air. This gives us an opportunity to determine definitely the striking periods, (38) HOW TO MAKE IT. 39 40 THE TOWER CLOCK * which on a bell of 7,000 pounds should be very slow, as it requires two or two and one-half seconds for each stroke in order to obtain the full vibration of the bell. The fly clutch is the familiar roller clutch, and is made with a set of eight steel cylinders, C, rolling in angular spaces, B. As the shaft starts to revolve, one or more of these rollers is always in position to roll into the angle between the ratchet wheel, B, and its case, D, and so start the vanes. As the shaft stops its revolution, the vanes, G, and the case, D, are free to revolve, so that, by their mo- mentum they roll the cylinders out of the acute angles and into the right angled spaces, which are large enough to hold the rollers free of all moving parts. The locking plate. No. 39, Fig. i, is carried forward by a wheel, No. 38, of 78 teeth, which equals the number of strokes in 12 hours. This is moved one tooth for each stroke, by the pinion. No. 37, of 12 teeth, on the going shaft. No. 25. The going shaft has a winding gear of 96 teeth, with a pinion on the winding shaft of 24 teeth. This pinion slides on a feather so that it can be thrown out of gear after winding, in order to save power. Fig. II shows the positions, in full lines, of the various parts of the locking plate work of the striking side at seven and one-half minutes of the striking of the hour, except the cam or snail, j, which is shown at the instant after the striking begins. The total angular movement of the hour pin from the point of first contact to the warning is 22^/2 degrees. The movement is as follows : The hour pin, a, in wheel No. 9, moving in the direction of the arrow, begins to de- press the lever, b, on the shaft, c, this raises the levers, d and e. The lever, d, carries the roller, d', and e, carries the pin, e'. The pin, f, drops into notches, h, on the lock- ing plate. No. 39. After an angular movement of 22^/^ degrees, the hour pin has raised the roller, d', and the pin, HOW TO MAKE IT. 41 42 THE TOWER CLOCK e', to d" e", when the pin, m', will pass at five minutes of the hour, allowing the fly to revolve 240 degrees, giving the warning and revolving the cam, o, 223/2 degrees, or far enough for the roller, d', to rest on its circumference, there- by preventing f, from dropping back into the notch, h. As the pin, m', passes, n', will come in contact with the pin, g', in the lever, g. The lever, g, receives its impulse from the snail or cam, j, on the wheel. No. 10, which revolves once in 15 minutes. The cam is so designed that the pin, g', comes up into position six minutes before the hour, and so catches pin, n', as it comes along at five minutes of the hour. The pin, i', drops a sufficient interval before the hour (about three seconds), for the striking mechanism to get in motion so as to give the first blow of the hour ex- actly on the first second of the hour. The set screws shown at K, allow an angular movement of five seconds either way to give the required adjustment. After the pin, g', has released n', of course the fly revolves until the required number of strokes have been given; the pin, f, dropping upon the locking plate for each blow, until one of the notches comes under it, when, f, drops into it, letting the roller, d', drop into the hollow in the cam, o, and the lever, e, drop, so that the pin, e', catches m', when all movement ceases except the fly, which, released by the clutch, continues to revolve until its momentum has been overcome. Of course the movements of the snail, j, and of the parts that work with it are repeated every 15 minutes; but as the pin, n', is not in position, there is no movement of the rest of the hour-striking train. The train must be so adjusted that after striking the hour the hammer shall be left at the top of its lift, and ready for the next blow, though I think it would be better to leave it at about three-quarters lift, so that there would be less strain on the points of the faces of the cams of the hour-striking wheel. The cam faces of this wheel are gen- crated in the same manner as for the chime side, see Fig. 13. HOW TO MAKE IT. 43 5= m =5E ^'^ ^!^; >?, =5^ op i^lii 5E ^ THE CHIME TRAIN. The Westminster Chime, so-called, which is a copy of the chime of St. Mary's at Cambridge, England, and which originated over loo years ago, has been adopted for the quarters in this clock. The notes are E, D, C, and G ; or, as arranged by the Meneely Company ; F on a bell of 2,079 pounds; B flat 875 pounds; C, 616 pounds; D, 437 pounds, and] with the hour bell to give the note B flat an octave below. If we give the numbers 6, 3, 2, i, to the chime, the arrangement of the chime is as follows : Second Quarter j 3;>26 1 ,^A r fourth Quarter V 1326 [ ■^ Third Quarter j 6213 ) ( I2j6 y First Quarter If you study this table carefully, you will see that the chimes are repeated twice in an hour. The cams are ar- ranged to turn once every hour. The interval between the sets of strokes is of considerable importance, in order to enable the listener to read the quar- ters correctly. Taking the interval between the strokes of each set of four strokes as a standard, Sir Edmund Beckett found that two and one-half spaces or intervals between the sets of four strokes gave the best result. Now to avoid the fractions, and calling the spaces two, then there will be five spaces between sets, or 55 spaces, and as the chime is repeated twice in the hour, this would give no spaces on the cam surfaces for each hour. The chime laid out graphically would look like Fig. 12, which explains itself. As F is struck by two cams, it has been given two lines. Allowing two teeth on the great wheel. No. 54, for each space will make 220 teeth on the great wheel, which, with a pinion, No. 55, of 22 teeth, gives 10 revolutions of the second shaft, No, 56, and one revolution to each set of (44) HOW TO MAKE IT. 45 four strokes in the chime. On the second shaft is a wheel, No. 57, of 1 20 teeth, driving a pinion, No. 58, of 20 teeth on the fly shaft, thus giving six revokttions to each set of four strokes in the chime. The fly ckitch and other parts are the same as in the striking side. There are five cams ; the first will strike all of the No. i bells at the proper inter- vals ; the second all of the No. 2 bells ; the third all of the No. 3 bells, while the fourth and fifth will divide the nunv ber six strokes between them. This is necessary because there are two periods when the No. 6 bells come so near together that it would be impossible to get the levers raised in time for the second stroke. The striking weights on these bells increase from one- sixtieth to one-fortieth of the weight of the bells, from the large to the small ones, so that F, bell will have a striking weight of 35 pounds; B flat, of 18 pounds; C, of 12 pound-: and D, of 11 pounds. As there are twO' F hammers, the total weight of the hammers is iii pounds. Of course we can make the pressure on the cam surfaces anything we please, by altering the relative length of the arms of the respective levers. There cannot be more than three of the six levers on the cams at the same time, as you will observe by referring to the assembled drawing, Fig. i, so that the greatest possible weight would be that covered by raising the three largest hammers, or 88 pounds. The parts have been proportioned to use, as nearly as possible, the same driving power as on the striking side. The main driving shaft also carries the locking plate, t', divided properly for the four quarters. In the locking plate work of the chime side, the wheel. No. 9, Fig. 14, on the hour shaft of the time train carries the pins a\ a", a^ a*, which depresses lever, b, and raises levers, c, d, and e, allowing the pin, m', to pass c', raising e, out of slot e', in the locking plate, t', and the roller, d', out of the cam, o, allowing the fly and the three armed lever, k, 1, m, to revolve 240 degrees, when the pin, 1', is 46 THE TOWER CLOCK HOW TO MAKE IT. 47 caught by pin, W, on the lever, h, which has, in the mean- time, been raised up to. its position by the pin, g', in the lever, g, riding- on the cam surfaces, f\ f^, f^, f*, on the rim of the wheel, No. 9. The pin, g', drops from these cams allowing pin, 1', to pass, when the ringing of the quarters proceeds, and closes, the same as in the striking of the hours. The cams, f, are faced with hardened steel, and f\ f^ and f^, are set so that they will discharge the quarters at such an interval before the end of the quarter, that they will strike the first blow on the first second of the next quarter, f*, is made to drop the pin, g', at such a period before the end of the hour that the interval between the last stroke of the fourth quarter chime will be one second more than that between the parts of the chime. If you will refer to the graphic form of the chime, Fig. 12, you will see that the interval between the sets of four strokes is five, and the interval between strokes is two. Allowing two seconds be- tween strokes of the chime, to obtain the full volume of sound, five seconds between sets, and six seconds at the end, we shall have 45 seconds of time, or an angular move- ment of four and five-tenths degrees ahead of the quarters. In order to obtain exact time at this point the cam face f* is made adjustable. A cam as used here is a tooth which is to raise a lever to its limit without assistance, while a tooth in a wheel would be assisted by the one behind it ; and as the greatest strain comes when the cam is getting the lever started from a standstill, the cam must be so formed as to begin the lift at the end of the lever where the greatest power is required, and the extreme end of the lever must be carried up to the exact moment of dropping, and then let drop suddenly at that exact moment. Of course the theoretical curve of the cam surfaces should be the epicycloid ; but this construction by means of arcs of circles is just as good in actual practice, if designed for HOW TO MAKE IT. 49 each cam separately. By reference to Fig. 13, C, A, L, is the line of centers; L, the lever center; A, is the pitch circle of the cam ; A', B, is the pitch distance, which equals A B, plus one-eighth, for clearance as the lever drops, so that it will not strike the cam below. A, P, is the arc of the lever. Draw A, T, tangent to the pitch circle at A, and B, T, tan- gent to the pitch circle at B. From P, draw a tangent to the lever arc, and the intersection of these three tangents will be the center of an arc of a circle which will be the proper curve for the cam surface, to carry the end of the lever at the beginning and end of its service. The cams must be backed off for clearance as the lever falls. THE SHAPES AND WEIGHTS OF BELLS. Of course we are not concerned with the bells that are to be used with this clock, as they are to be supplied by the University. But the fact remains that, as the size of the clock depends, for one of its factors, upon the size of the bell, it will be necessary for us to know something of the proper proportions and method of obtaining the full vibration and tone, from any given bell, or series of bells. The theory of the design of bells to produce a given series of notes, is based upon the law, that the number of vibra- tions in a second, in similar bells — that is, bells whose vari- ations in proportion are alike — varies as the square of the thickness, divided by the diameter; or, the depth of the notes, or the time of vibration varies as the diameter, divided by the square of the thickness. So' if we wanted to make a set of bells of the same thickness, not proportion- ate thickness, their other dimension must be as the square roots of a set of numbers in the inverse ratio of the vibra- tions belonging to the proposed notes. But if the thickness itself varies as the diameter, the sizes will vary simply as those numbers vary ; and therefore, all of the dimensions of a peal of eight bells will be in the proportions : T 8 4 .s 2 .■? 1 ■^' 7' fi' T' 5^' -, ' ' -" or, 6o", 53 1-3", 48", 45", 40", 3^", 32", 30". This being the diameter in inches of a peal of eight bells in the key of D flat. The weights of similar bells vary as the cubes of their diameters ; therefore the weights of a peal of eight bells would be, with the tenor weighing 100 for facility of com- parison : (50) HOW TO MAKE IT. 5I 100, —70.23, —51.2, —42.2, —29.63, —21.6, —15.18, —12.5 But the question at once arises, what is the proper weight for a given note or a given size? Taking 6 feet diameter as a convenient standard, the least weight for a bell of 72 inches would be 8,064 pounds. Such a bell will be very near B flat according to the universal pitch, in which A has 880 vibrations per second, or, that number multiplied or divided by some power of 2. The diameter of bells on that scale is about 13 times the thickness of the sound bow. The sound bow should not be thinner than this, for there is a fullness and softness about a thick bell which a thin one can never have, and this loss of tone is even greater now, than it was a hundred years ago on account of the quality of the copper used in the bell. The modern process of smelting gives copper that is less tough and will hold less tin without becoming brittle, as well as being apparently incapable of a certain softness of tone which the old bells sometimes have, and which is very seldom secured in the modern ones. Sir Edmund Beckett says : "After trying and observing the effect of a great many patterns, and without favoring any particular curve, the one which gave the best effect was very like the ellipse in section, though not the same ellipse that was and still is, used by some of the English bell found- ers. And after further experiments with slightly varying shapes, I came to the conclusion that the following is the best shape for large bells on the 13 scale of thickness." — See Fig. 15- Divide the diameter of the bell mouth into 24 equal parts. Then the inside curve is the quarter of an ellipse whose ma- jor semi-axis A, C, is 14 parts of the diameter, and the minor semi-axis B, C, is 6 parts of the diameter. The outside curve cannot, of course, be a single curve, but must be an empirical curve made in such a way that it will give what has been found to be the best proportions for thickness throughout. As the thickness of the waist of the 52 TTfE TOWER CLOCK FiK. 15- Method of desiijnitiy hells. HOAV TO MAKE IT. ^^ bell, is to be one-third of the sound bow P, Q, which is one- thirteenth of the diameter b, must be one-thirty-ninth or two-thirds of a "part" outside of B. It is necessary to put the minor axis c b, one-half "part" belQw C B, in order to make the curve come right at the mouth of the bell, c b, and c a, are the semi-axes of the outer curve, the lower part, a R, is useless and the remaining- curve is made up as follows : Draw s Q P 4, to the point 4, in the base line, and make P Q, one-thirteenth of the diameter of the bell ; with radius of 3>^ or 4 "parts", draw the arc A Q, the curve Q R, is any convenient tangent curve. The top is drawn as a circular arc varying from 16^ to 18 "parts", with E, as a center, the connecting part between the top and the waist is a cylinder. The composition recommended for the metal is 13 parts copper to 4 parts of tin, by weight, which would be written as a chemical compound: (Cug Sng.) Another formula for the curves of bells which gives a taller and thinner bell but of practically the same weight for similar diameters, and thickness at the sound-bow, is as fol- lows: Make the line, f a, Fig. 16 equal to the desired diam- eter, and the center line, C C, perpendicular to f a. Divide f a, into 10 equal parts. Parallel to the center line C C, draw the line, b, making the distance from b, to C, equal to 2^ "parts" so that the diameter of the "waist" of the bell is one-half that of the mouth. From a, as center, and with a radius of eight "parts" describe an arc cutting the line, b, at the point 8 ; draw the line, a 8, and divide it into eight "parts" I, 2, 3, etc. Through these points draw the ordinates per- pendicular to, a 8, and make them equal to the length given in the following table : part. Length of ordinate through point 44 II 41 I - 2 0.41 0.86 (4 If If 3 1.02 •4 14 (1 4 = 1,00 4< 44 14 5 =- 6 = 0.87 0.66 ii 44 44 41 (( tl 7 ^ 8 = 0.39 0.09 54 THE TOWER CLOCK frfn fTTT] ro Fiy. i6. Second MK'thocl of desiytiintr bolls. HOW TO MAKE IT. 55 These distances locate the centers of circles whose diame- ters are based upon the desired thickness of the bell at the sound bow. If the same scale of thickness used in the first formula is adhered to, viz : t=one-thirteenth of the diam- eter of the bell at its mouth then the diameter of the circle, d, on ordinate, 1, will equal one-thirteenth of the line, f a, and with the diameter of d, as a scale make the diameters of the circles on the other ordinates according to the following table : Diameter of circle on ordinate i = d 2 = 0.653 " 3 = 0.4; 4 " " " " " •• 4 = 380 " <• u it tt it j> ___ ^ iiy ** " " 6 = 0.291 " " " 7 = 0.279 " 8 = 0.267 " Draw a curve tangent to these circles and finish the curve from d, to a, in a similar way to that given in the preceding formula. The curve of the crown may also be found in the same way. No provision is made for a tongue as bells intended for service with a clock should not be rung. Two forms of crowns are shown. Fig. 17 shows the detail of the dial, dial gears, universal joint and expansion joint, together with the inside counter weight for the minute hand. This counter balance should be a small weight on a long arm, rather than a heavy weight on a short arm, for, the nearer the length of the arm carry- ing the weight approaches that of the minute hand, the more perfect the balance. To balance the minute hand, it should be mounted upon its arbor, together with the counter-weight arm and tested on the balancing-ways, shifting the counter-weight until a perfect balance is obtained ; mark the position of the weight on its lever, then when these parts are assembled you are sure the balance is perfect. ^ cfc. 56 THE TOWER CEOCK Fig. 18. Sectional view of clock and bells. L.ofC. HOW TO MAKE IT. 57 Before using the balancing ways, see that the longitudinal and transverse spirit levels show the bubble in the center ; if they do not, set the adjusting screws up or down until you have a perfectly level table. The visible counter weights of the hour and minute hands are of copper, together with the hands so that they can be brazed together securely, and also, because copper is the only thing that will not corrode badly under exposure to the weather. Just a word in closing in regard to towers : It is quite im- portant that it should be known before the architect designs the tower for a building whether a clock and bells are to be placed in it or not. The clock room and therefore the dials should be below the bells, for greater stability; and large enough to give space in which to enclose the clock by itself, and still leave room to inspect it from all sides. The bell chamber should be as large as it is possible to make it, as the bells always sound better. Another import- ant point is the windows ; in a good many cases, the full tone and vibration of the bell cannot be obtained because the bell is hung too low. They must at least be hung above the sills of the windows. Louvres or overlapping boards to keep out the rain are another source of failure to get the best results from a bell. PRACTICAL BOOKS FOR Watchmakers and Jewelers, Electroplaters, Engravers, Opticians, Etc. PUBLISHED BY HAZLITT 8c WALKER, 373 Dearborn Street = - = - Chicago Abbott's American Watchmaker and Jeweler. By Henry G. Abbott. An Encyclopedia for the Horologiet, Jeweler, Gold and Silversmith, Containing Hundreds of Private Receipts and formulas, Compiled from the Best and Most Reliable Sources. Complete Directions for Using all the Latest Tools, Attachments and Devices for Watchmakers and Jewelers. Among other things contained in this volume may be mentioned a thorough explanation of adjustments, both to positions and isochronism; directions for mak- ing all the alloys used by a watchmaker, jeweler and metalworker; a review of all the escapements, their action, construction and proportion, together with diagrams of each escapement; an exhaustive treatise on balances, their expansion and contraction, auxiliaries, sizes and weights and direction for poising; the balance staff, and fall and complete directions for making and replacing new stafifs, together with the use of graver in turning and the manipulation of measuring instruments; directions for making twenty differ- ent cements of great value to the watchmaker and jeweler, including lathe wax; directions for cleansing, pickling and polishing all kinds of metals; magnetism and the use of various demagnetizers; electro-plating, bronzing and staining all metals; gauges of all kinds, and directions for using; solder- ing and directions for making all kinds of hard and soft solder and fluxes; steel, its treatment in annealing, hardening, tempering, etc.; watch cleaning, repairing, etc.; a treatise on wheels and pinions; directions for using all mod- ern tools and appliances; and hundreds of miscellaneous receipts, formulas and hints on all kinds of work, of great value to every workman. This edition contains forty-four pages more than former editions, and each page contains one-third more matter than the pages of former editions. An alphabetical list of all books on horology published in the English or French language, prior to 1850; portraits and sketches of all the celebrated watchmakers of the world from 1600 to 1893. 378 pages. Illustrated with 317 engravings. Fine muslin, $1.50. Leatherette covers 1 25 The Watchmakers' and Jewelers' Practical Hand Book, a guide to the student and a workshop companion for the practical watchmaker. Hundreds of valuable suggestions from private formulas and the best authori- ties, together with hints on making certain repairs. An invaluable book for the workman. The most valuable book for the money ever offered to the trade. Fifth edition, revised and enlarged. Edited and compiled by Henry G.Abbott. Illustrated with 154 zinc etchings. 118 pages. Paper covers 35 Flexible Cloth 50 Modern Letter Engraving in Theory and Practice. By Fred H. Rees. This is the very latest book ou the art of engraving letters, monograms and nourishes ou metal and is acknowledged by all competent judges to be the very best exposition of the art. Mr. Rees is an expert in his line, and his instructions are so clear and his illustrations so perfectly adapted to the text that there can be no misunderstanding, It consists of 176 pages, the finest and heaviest paper and about fifty-five plates, with 56 illustrations, Fine English cloth binding 1 50 Jewelers' Practical Receipt Book. Contains a mass of most valuable receipts, formulas and information, gathered from the best and most reliable sources. Fifth edition, revised and enlarged. 48 pp. Price 15 Repairing Watch Cases. A practical treatise on the subject. By W. Schwanatus. ('ontents: Repairing the Pendant; Lining Pendant Holes; Work at the Joints; Soldering the Bezel; The Closing of the Case; Taking Out the Dente. 40 pp. Price 35 Watch Repairing. N.B.Sherwood. Contents: The Bench and Its Accessories; The Vise and Oilstone; Lathe Appliances; The Jacot Lathe; Depthing Tool; Expanding the Web of a Wheel; The Spreading Tool audits Use; the Rounding-Up Tool; Stud Remover; Opening the Regulator; Roller Remover; Replacing Broken Teeth; Graining Polishing Blocks; Polishing Steel Work; Polishing Pivots; Superiority of Conical Pivots: The Cutting Engine; To Cut 'Scape Wheels; Replacing Broken Arbors; Hardening and Tempering. Illustrated. Price 35 A Simple and Mechanically Perfect Watch. By MoritzGrossmann. ^^^^__ A Prize Essay on tlie Construction of a Simple yet Per- fect Watch. Written in a masterly manner by one of the greatest of Horological Authors. Illustrated with many engravings. From the standpoint of the practi- cal man at the bench this is one of the most exhaustive essays ever written on the subject and no practical workman can fail to appreciate it. 96 pages. 38 dia- grams. ClothJl.OO. Paper covers.- 75 The Watchmakers' Library. This book con- sists of a collection of tliebest articles from the various trade journals of this country and Europe, among the authors being Moritz (irossmann, M. Kessels, Chas. Spiro, Chas. Reiss, Herman Horrman, P. M. Yonlen, M. Sandoz, Herman Grosch, James U. Poole, E. Sordet and Vincent Lauer. The papers are all of a practical nature and of great value to the prac- tical watchmaker, the whole forming a volume of 290 pages and index. In Paper Covers 1 00 The Roberts' Collection of Antique Watches is the title of a neat little brochure, 6x7 inches, bound in an art cover, combined from sea green buckram and enameled paper, with gold side stamp. Printed on the finest and heaviest quality of enamel book paper. Illustrated with forty-five fine half-tone illustrations. Collectors of antique watches and clocks will be ex- tremely interested in this volume. Short descriptions of each watch are printed at the foot of the pa^e under the illustrations. Among the rare speci- mens illustrated are watches that belonged to Oliver Cromwell, James I, John Milton, George III, Robert Burns, Sir Isaac Newton, Queen Elizabeth, John Bunyan, William Prince of Orange and Lady Jane Grey. Many art- istic and beautiful cases of odd and complicated mechanisms are shown 50 General Letter Engraving. By (;. F. Whelpley, the acknowl- edged aathority on engraving. Hislatest and best work. Contents: General tints to Beginners; Lines and Curves; Originality; Practice Material; Po sition of Graver; Treatment of Gravers; Correct Spacing; Coffin Plate Engrav- ing; Necessary Tools; Laying Out the Work; Prepara- tion of Plate: Use of Gravers; Methods of Catting; Slope and Height of Letters; Inclination of Graver; Transferring; Letters Appropriate for Long and Short Names; Harmony in Laying Oat; Toaching Up; Diffi- calt Materials and their Treatment; Tools and Materi- ials; Sharpening Gravers; Choice of Toole; Engraving in Rings; Gravers for Same; Engraving Blocks and Stands; Ciphers, their Formation and Ornamentation: Inscriptions; Best Manner of Catting; Ciphers as Com- pared with Monograms; Monograms and their Treatment; Figure Monograms or Cipheroids; Intertwinine:; Complex Monograms; General Treatment. Copiously illustrated. 112 pages. Paper$1.0O. Cloth ..125 The Watchmakers' and Jewelers' Practical Receipt Book. A work- shop companion, comprising fall and practical formulae and directions for solder and soldering, cleaning, pickling, polishing, bronzing, coloring, stain- ing, cementing, etching, lacquering, varnishing; general directions for finish- ing all metals; hundreds of miscellaneous receipts and piocesses of great value to all practical watchmakers and jewelers. This is the only book on the market today that gives fall and complete directions for etching names, por- traits, etc., in the bowls of souvenir spoons and silver articles in general. This so-called trade secret is sold by certain persons at $5.00. Dozens of other "trade secrete" that are advertised for sale in trade papers at from $1.00 to $5.00 can be found in this book. Worth its weight in gold to any practical watchmaker and jeweler. 13-2 pages. Illustrated. Paper covers, $1.00. Fine English muslin binding 1 25 Poising the Balance. An Essay of unusual merit. By J. L. Finn. 25 Hairspringing. A complete treatise on the art of hairspringing. ByA.Z. Price 25 Adjustments to Positions, Isochronism and Compensation. The only work on the subject in print. 50 pages. Illustrated. Price 25 Prize Essay on the Balance Spring and its Technical Adjustments. (Baroness BurdettCoutt's Prize.) By M. Immisch. Illustrated. Cloth. Price 1 00 Prize Essay on the Detached Lever Escapement. By Moritz Groesmann. A practical and theoretical treatise, to which the first prize was awarded by adjudicators appointed by the British Horological Institute, Lon- don. A book that every watchmaker can read to advantage, and should have in his library. 188 pages. Plates bound in a separate volume. The two volumes 1 00 The Acme Watch Guarantee. If you desire to increase your watch repair bneiness, purchase an Acme Guarantee Book; and advertise the fact that yon "give a written guarantee with all work turned out." They are bound in heavy, substantial covers, printed on good paper and perforated all around, so they can be easily torn out. Books of 200 Guarantees 1 00 Books of 300 Guarantees 1 25 Books of 500 Guarantees 2 00 Antique Watches and How to Establish Their Age. By Henry G. Abbott. This book reviews all the great collections of antique watches; gives valuable rules for determining the iige of a watch; a chronological list o? the important inventions in horology from 1500 to 1810 and illus- trates the various types of pillars, hands, balance cocks, bridges, ornaments and pendants used on antique watches. It is illustrated with 170 half-tone illustrations of watches and clocks made by the masters of horology and portraits and brief biographical sketches of the masters of horology. It also contains a directory of over 6,000 names of English, French, Dutch, German, Swiss and American watch and clock makers, who were in business prior to 1850. It is the most complete list of its kind today and the only work that gives a complete list of early American makers. It gives the name of the maker, his town, date in which he was in business and where possible data in regard to him and an illustration of his work. The book is 554 x 8 inches and about l'/4 ins. thick. Bound in silk cloth with gold side stamp. 200 pages.. 2 00 Friction, Lubrication and the Lubricants in Horology. By W. T. Lewis. Illustrated with half.tones and drawings by the author. A work not only for horologists but for mechanics in general who are interested in the laws governing friction and lubrication. 9() pages. Paper covers, 75 cents. In art muslin, with aluminum side stamp 1 00 Modern Electro Plating. By J. H. Van Home. The only work on the market that gives the proper attention to the modern tools, materials and methods used in preparing work for plating. It takes up matters from the beginning, and tells how to manipulate articles from the rough casting, forging or stamping, clear through all the processes of polishing, plating, etc., down to the final coat of lacquer. It explains how to make the plating solutions, how to keep them in order, and how to manipulate the work and the current so as to get the best results. It treats copper, brass, silver, alloys and gold solutions in a comprehensive way that enables the student or workman to understand the reasons for the various operations and make him in a large degree independent of rigid and exact formulae, thus allowing him to make or modify the various solutions to exactly suit the nature of his work. 189 pages, with 27 illustrations, handsomely bound in cloth, $1.00. Paper cover 75 The Evolution of Automatic Machinery as Applied to the Manu- facture of Watches. By E. A. Marsh. This book is illustrated with seventy-two fine half-tones, made direct from photographs taken especi- ally for this work. The author has been associated with the Walt ham Factory for many years, has designed many of the machines himself, and is thoroughly conversant with their action and construction. He is now the assistant superintendent in the company's great factory. The book is a complete history of automatic machinery as used by this company, starting with the crude machinery of 1850 and taking it step by step up to the present time. The automatic machinery of this factory is noted throughout the world for its superior design and wonderful movements. Bound in silk cloth, with beveled boards, gilt top and gold side and back stamp. 140 pages. Price 2 00 The Acme Monogram Album. Contains 350 two-letter mono- grams of the most artistic character. Every letter in combination with every other letter. Unlike the cheap works now on the market, it does not consist of skeletons, which the engraver has to elaborate and till in. They are com- plete monograms, ready to trace and transfer to the article, and are fitted for the finest goods. Mailed to any address on receipt of 10 Acme Record of Watches Bonght and Sold. A complete record for dealers in watches, by which they can at all times t«ll what watches have been sold, by whom bonght, profit made, etc., and in case of the watch being- imperfect, the dealer can readily ascertain from whom he purchased it, or if stolen he has a full description of them which should materially aid in their recovery. Books of 3,000 Entries, substantially bound 1 00 The Acme Record of Watch Repairs. A simple and economical method of recording watch repairs. Book of 1,000 entries, substantially bound 1 00 The Acme Record of Jewelry Repairs. A simple and economical method of recording jewelry and miscellaneous repairs. Book of 1,000 entries, substantially bound - 100 The Acme Optical Record. A Cash Book, Ledger and Record Book in one. In it the optician can keep a full record of each case, showing the name of customer, by whom sent, his address, history of case, physical ap- pearance, vision R. and L. before and after fitting, ophthalmoscopic exam- i nation, absolute refraction, exophoria, distance and near; esophoria, distance and near; hyperphoria, right and left, cyclophoria; prescription R. and L. who fil ed prescription; pupillary distance, head space between temples, height of nose piece at crest; width of nose piece between curls; crest of nose piece forward or back of plane of leases, size of eye style of nose piece, style of temple, mateiial, cost charge, and when paid. Ruled and printed on first class blank book paper, and bound in full cloth. Books of ico pages i 25 Books of 200 pages i 5° Repairing American Watches. By "Detent." An essay on the repairing of all kinds of American watches. Written in a practical manner by a practical workman. It is a work of unusual merit and deserves to be on the bench of every practical workman. In paper cover, 48 pp 25 The Escapements. Their Action, Construction and Proportion. All watch and clock escapements thoroughly illustrated and described. Illus- trated with twenty diagrams. Paper Covers Price 50 Same in cloth binding 75 The A B G of Fitting Glasses. A manual for the optician. By Edmund T. Allen, M. D., Ph. D. Contents: The Fitting of Glasses; The Rec- ord Book; Hypermetropia ; Etiology, History and Diagnosis; Symptoms, Objective Signs, Test Type, Pin Hole Test, Ophthalmoscopic Test, Treat- ment, Regimen, Prognosis; Correction of Hypermetropia; Myopia; Etiology, Diagnosis, Objective Signs, Tests, Treatment, Prognosis; Correction of My- opia. Astigmatism; Etiology, Diagnosis, Objective Signs, Tests, Ophthalmo- copic Test, Treatment, Prognosis; Correction of Astigmatism. Presbyopia. Correction of Presbyopia. Muscular Asthenopia, Etiology, Diagnosis, Objec- tive Signs, Hartridge's Test, Treatment. Heteraphoria, Varieties, Causes, Anatomy, Tests, Efifects, Ocular Reflexes. Higher Prisms an aid in the treat- ment of Incurables. Cataract; Classification, Anterior Capsular Cataract, Posterior Polar Cataract, Lamellar or Zonular Cataract, Comical Cataract, Nuclear Cataract, A Mature Cataract, A Hypermatnre Cataract, Etiology, Diagnosis, Objective Symptoms, Differential Diagnosis. Prognosis, Treat- ment, Surgically. Glaucoma; Iridectomy, Cyclotomy,« Sclerotomy. In pa- percovers, 75 cents. Cloth binding 100 Watchmakers' and Machinists' Handbook. Containing a few Simp'e Rules and Explanations on the Relations of Wheels to Pinions, with Methods of Figuring the same. By William B. Learned, late superinten- dent of the E. Howard & Co. Watch Factory, Boston, Mass. Contents: Sizing of Wheels and Pinions; Definition of Wheel; Pinion; Pitch Circle; rav 29 1903 ^'itch Diameter; Full Diameter; Distance of Centers; Line of Centers; Cir- cular Pitch; Diametrical Pitch ; 'Addenda ; Driver; Driven; Proportion of Addenda; Gearing; Epicycloidal Curve; Proportion of Wheel to Pinion; Fig- uring Trains; The Eight Leaf Pinion; Dial Train; Problems; Lost Wheel and Pinion; Measuriug Tools; Vernier Calipers; Parallel Dividers. Paper covers ...$ cfl Cloth binding 75 Modern Printing Processes for Amateur Pbotograpbers. By Henry G. Abbott. Gum-Bichromate and Platinotype Paper. This book describes the most advanced methods of working the gum bichromate process. Ttie directions aresoclearly given that a child of intelligence could make prints after reading it. The kind of paper used; the pigment; the gum; the sensitizer; the coating; the printing; the development. The printing of platinotypes;development by the glycerine process; flesh tones by the use of mercury, thus producing two color pictures, is fully described. The methods by which masterpieces are made. In heavy paper cover 25 In cloth binding 35 Modern Photography in Theory and Practice. A Complete Guide to Photography for the.\mateur. By Henry G. Abbott. Fifth edi- tion now ready. "The King of Photographic Books." This book is thor- oughly up-to-date, describes all the various t\pes of Cameras, Action of Light, Plates, Loading the Holders, Keeping Records, the Exposure, the Develop- ment, Fixing, Washing, the Dark Room, its Location and General Plan, Developers and Fi.xing Baths and their uses, Intensification, Reduction, Re- touching, Faults in Negatives and the remedies, the various types of Printing Papers and how to handle them, the printing, the toning and fixing, Aristo papers, and how to handle them, Kirkland's Lithium, Delta Matt, Blue Prints, Ferrogallic, Monochrome, Uranium, Bromide, Velox and Platinotype Papers and methods of handling, Carbon and Pigment Prints, Freak Photo- graphs, Duplicators and their uses. Imitation and Genuine Moonlight Views, Lightning and Night Photography, Stereoscopic Pictures with special and ordinary Cameras, Cloud Photography, Ray Filters and Color Screens and how to make them, Flash Lights. Lantern Slides and Transparencies, Trimming and Mounting Prints, Backing Plates, Use of Stops, etc. This work is illus- trated superbly by means of eighteen full page half-tones and fifty-five half- tone and line etchings and wood cuts. The body of the book is printed on extra fine book paper, and the illustrations on enameled book. It consists of 250 pp. thoroughly indexed. Bound in Sea-green cloth --. i 00 In heavy paper covers -. 75 The Acme Record and Exposure Book. The Exposure Tables ure simple, convenient and reliable and the record is compact. Each book has blanks for 115 entriesof Exposures. Bound in cloth - 25 The Perfecto Label and Formula Book. This little book is in- dispensable to the amateur who wishes to keep his chemicals and solution in order and who takes pride in the appearance of his dark room. This book con- tains 137 labels printed in bold, black type which can be easily read in the dull light of the room. Every label for a solution not only gives the name of the solution, but also the amount of each of the ingredients so that it is really ^ book of formulae as well as labels, and the solution can be again made up from the label without consulting a book ordirectionsheet. The book consists of 26 pages and is perforated so that one label can be removed with out disturb- ing any of the others. Bound in paper covers 25 f'-:^>^^^"\ ■•?*;; LIBRARY OF CONGRESS Hi I 014 757 498 8