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-" of ^ ' ^ ■ V v a* -V OiV ^ "* ^ ^ ^ %. / PAPER AND CARDBOARD CONSTRUCTION Copyright, 1911, by G. F. Buxton and F. L. Curran PAPER AND CARDBOARD CONSTRUCTION GEORGE FRED BUXTON DIRECTOR OF THE MANUAL TRAILING DEPARTMENT BOOK PROBLEMS BOX PROBLEMS CARD PROBLEMS ENVELOPE PROBLEMS AN ANALYSIS OF THE SCOPE OF PAPER AND CARDBOARD CONSTRUCTION FOR PRIMARY GRADES OF PUBLIC SCHOOLS.-AN OUTLINE OF A COURSE WITH DIREC- TIONS FOR MAKING THE PROBLEMS -INFORMATION REGARDING COURSES, EQUIPMENT, SUPPLIES, 0ND METHODS OF HANDLING THE WORK,- & BIBLIOGRAPHY OF THE SUBJECT THE MENOMONIE PRESS MENOMONIE, WISCONSIN STOUT INSTITUTE. MENOMONIE, WISCONSIN AND FRED L. CURRAN SUPERVISOR OF ELEMENTARY MANUAL TRAINING AT STOUT INSTITUTE FOREWORD REALIZING that teachers of primary handwork need defi- nite directions for handling paper and cardboard con- struction in public school classes, with such supplementary infor- mation regarding the selecting, ordering, and care of equipment and supplies as shall be of immediate help in starting the work, the authors have prepared the following outlines and notes in the form of a hand book especially for their use. It is also planned to be of service to supervisors of primary handwork as a suggestion for the organization of a course of study and as a collection of supplementary problems suitable for the lower grades. The notes at the back of the book may be of considerable value in saving time looking up minor details. Art supervisors who handle paper and cardboard construction may find the book problems suggestive as a basis for decorative and illustrative treatment. Problems have been selected which are suited to the grades indicated and have been carefully tested out by grade teachers in the Menomonie public schools for several years. The point of view thruout the course has been that of an emphasis upon the simple processes involved in typical uses of paper and card- board in the industries, making such modifications as are required to meet the abilities of young children, and to eliminate all apparatus used in duplicate work. The attempt is made to in- volve a rational sequence of difficulty in each kind of work undertaken and to encourage careful work from the start. Al- though the production of good pieces of work is made prominent in the course, many teachers may choose to use certain of the problems for illustrative purposes in connection with other sub- jects. In any case the primary handwork should be so handled that the entire school program will 'Decome unified for the benefit of the pupil and not stereotyped for the benefit of a logical course. CU202S42 V k y ANALYSIS OF CONTENTS Introduction - - - page 9 Purpose of book is to arrange typical paper constructions in sequence for class use, — there is an evident need for this handy form, — simple paper cutting should accompany the construction here outlined, — illustrative constructions not ap- propriate to paper are omitted, — unusual shapes are not recommended, — four kinds of work in paper are given for each of the first four grades and classified by numbers, — extra work is suggested for schools having time for it, — a standard size of stock is to be used, — it is shown that the teacher must make careful preparation before presenting anew problem. II. Book problems - - page 12 Sequences are suggested but detailed directions may be omitted, — books may be made as an aid to other studies, — art teachers find many uses for small books, — problems here are limited to 9"xl2 n stock, — an arrangement by grades is suggested, — a definite arrangement of information is made for each problem. The following groups are given to show the scope covered: Folders: — two, three, and four fold; booklet folder Portfolios: — single paper, paper with lap, cloth covered, with cloth corners, note book covers Paper files: — pocket and desk files Pamphlets: — for notes, drawings, and mountings; glued, tied, sewed, and with reinforced back Bound books: — cloth covered, with cloth corners, bound magazines, rebinding PAPER AND CARDBOARD CONSTRUCTION 9 III. Box problems - - page 5 7 Box making as an industry is important, many uses of boxes in schools suggest themselves, — devices for repeating processes are omitted here, —box problems are arranged by grades. The following groups are given to show the scope covered: Open boxes: — tag board, bristol board; covers lapped, reinforced corners, trays Folding boxes: — tag board, bristol board; with laps, with fitted fastenings Covered boxes: — straw board, box board; reinforced corners, lining, covering Sliding box: — box board, fitting of box and case IV. Card problems - - page 79 Card mounts furnish a good opportunity for a study of color and design, — various illustrative materials may be mounted for use, — card problems give good drill in measur- ing and cutting to line, — a sequence of difficulty is shown for all card problems. The following groups are given to show the scope covered: Card mounts: — for drawings, and photos; folder pic- ture mounts Book marks: — simple outline, punched and cut with tab Tag board work: — glass cover, postcards, shipping tag V. Envelope problems - - page 96 Envelopes are thoroly suited to paper work, — a variety of envelope problems may be introduced with profit into the lower grades, — many uses are obvious, — an arrange- ment is shown for each grade. The following groups are given to show the scope covered: Mailing envelopes: — Square, medium, long Filing envelopes: — paper envelope holder, pocket for clippings, tag board filing envelopes Envelope files: — fiat envelope file, book envelope file Paper sacks: — flat and with folds ANALYSIS OF CONTENTS 7 VI. Planning of courses - - page 1 1 5 The book is planned to be suggestive for a variety of systems and requirements — fundamentals in planning in- clude the adjustment of problems to fulfill stated aims and the suggestion of method, — the numbering system is ex- plained. Courses in primary handwork may be planned with an emphasis upon sequence of processes, upon grouping of types of construction, or upon the thought side of the sub- ject, — the work may be considered from the standpoint of the technical and art value of the subject itself or from that of the whole elementary school course, — the analysis of the course may center around the handling of the work in classes or it may concern itself first with a study of child- ren's interests. Different arrangements by grades are suggested and others may seem desirable in certain localities, — the first ar- rangement provides for all of the book problems in a given grade to be followed by all of the box problems, then the card problems and envelope problems, — the second pro- vides for a succession of one of each kind of problem, fol- lowed by a succession of another of each kind, and then another, for the sake of the interest which comes from va- riety, — the third provides for a selection from each of the groups arranged in order of diffculty for the entire scheme, — the fourth provides for a study of one group more carefully in either the third or fourth grade. VII. Equipment and supplies - page 1 35 Simple equipment is needed in the class room but it should be properly cared for, — a good stock room equip- ment for the supervisor makes for efficiency, — several kinds of paper and cardboard are desirable, — a table for ordering paper, gives materials, kinds, sizes, costs, and quantities, — other supplies are easily obtained, — kinds of supply houses are indicated for reference, — a second table arranged by grades gives the kind and amount of stock required for each problem. » PAPER AND CARDBOARD CONSTRUCTION VIII. Hints to teachers and supervisors page 1 5 2 Careful preparation requires that a teacher shall analyze a problem thoroly before teaching it, — the proper care of equipment and supplies requires that things shall be instantly available, properly counted, and in usable condition, — good teaching requires that materials shall be distributed quickly and without confusion, that directions and other informa- tion shall be given in a clear, pointed, and interesting way, — good management requires that pupils shall be kept con- stantly busy at understood problems, that work shall be collected and cared for systematically, and that all details shall be made to fit into a complete scheme in the mind of the teacher. A supervisor must find suitable occassion for getting necessary directions before teachers, — he must see that supplies are ordered, prepared, and delivered to schools on time, — he must visit classes and in other ways test the character of the work of teachers, — he must find some way to train such teachers as are not handling the subject success- fully, — he may arrange for exhibitions of school work, — he will constantly study the various aspects of his specialty and make it of more value to his community. IX. Bibliography - - page 158 A list of books and magazine references is given for the benefit of students and of public school officers and teachers. X. Index - - page 163 A complete index is given to make it possible to refer in- stantly to each particular problem, and each topic discussed. Appendix Specimens of twenty-four papers suitable for primary construction are mounted and described. They include: cover papers, print and book papers, bond and flat writing papers, marble and glazed papers, wrapping, blotting and gummed papers. INTRODUCTION I INTRODUCTION BOOKS on paper and cardboard work for public schools have appeared from time to time and are in many cases serving a good purpose. There still remains, however, one field which does not seem to be adequately handled and to which this book attempts to make contribution. That is: — a course in cutting, measuring, folding, pasting, gluing, sew- ing, punching, tying, and decorating a variety of paper ma- terials, with a definitely organized series of problems in the making of books, boxes, card mounts, and envelopes. The problems selected are only of these four kinds, because these seem to be the most thoroly suited to the materials from the worker's standpoint and because they furnish so rich an opportunity for varied manipulations, and such an attractive basis for applied design in the lower grades. It is believed that in presenting this arrangement of material in handy form, many teachers and supervisors will find some of the help they have been looking for, and it has already become evident that those who have attended Stout Institute desire such a grouping as is here given. In fact, the principal reason for the preparation of this printed course is the constant demand for the less adequate blue prints which have been issued at Stout Institute. Problems in simple paper cutting have been omitted from the outlines for the reason that no construction is in- volved and no measurements required. It is not to be in- ferred, however, that this work is not recommended, but it is not made a subject by itself. Paper cutting from pose and from memory, and the cutting of designs are recommended as supplementary work and provision may be made for mount- 10 PAPER AND CARDBOARD CONSTRUCTION ing them upon the card mounts or in some of the book problems. They are especially to be recommended at the beginning of the first grade. Paper furniture and houses and other problems used in an illustrative manner in connection with other subjects are not considered a part of the present subject and not a part of the primary handwork which leads to forms of man- ual training in the upper grades. It is believed that most schools will find the problems which are more typical of the material, to be of more value as pieces of construction. Unusual shapes, saw toothed edges, highly colored floral decorations, inappropriate types of construction, over complex forms and other eccentricities should be avoided everywhere, but especially with young children. These have been carefully excluded from this outline. While the problems are listed on the following pages as book problems, box problems, card problems, and envelope problems, it is not to be understood that they should be taken in this order and all of the book problems finished be- fore taking up the box problems. Each class of problems is planned for all four grades and distinguished by three numbers representing: — The grade; the class of work; and the relative place in the grade for that class of work. (32 1 covered small box, — is thus in the 3rd grade; it belongs to the box problem group, — "2"; and it is the 1st box problem in the third grade.) This is more fully explained in chapter VI under "Planning of Courses," page 1 1 7. Rather more problems have been suggested than most schools can complete within the time usually allotted to the subject. This provides for considerable choice on the part of the teachers. Many options are also recommended in the foot notes. As explained in chapter VII under "Equipment and INTRODUCTION Supplies," the exercises are planned to use 9"x 1 2" stock. This is frequently to be cut into two pieces 6"x9", and oc- casionally cut to other sizes. In case there is no provision for cutting a quantity of stock, the pupil may be given 9"x 1 2" stock for everything and be required to save the unused pieces for later work. This use of uniform sizes will be found of considerable convenience in the class room. Before presenting the work to the classes, the teacher should first, make the problem; second, consider carefully the various steps in the processes of construction; and third, be very definite and clear with directions. The pupil's best effort should be required at all times and his standard of good work constantly raised. A number of hints for the teacher are given in chapter VIII, but most important of all is the necessity that the teacher shall know the subject thoroughly. The directions given for each problem are no substitute for careful preparation, if success is to be assured. Six kinds of lines are given on page 1 5 to illustrate their use in connection with the directions for each problem suggested. 12 PAPER AND CARDBOARD CONSTRUCTION II BOOK PROBLEMS PROBLEMS in the making of folders, small pamphlets, portfolios and bound books are described on the following pages and arranged in a sequence representing work of in- creasing difficulty for each of the first four grades of public schools. The first figure of each problem number indicates the grade in school as suggested on page 1 of the introduction. The sequence is more noticeable in some places than in others, but in general it will be found that the work meets well the abilities of the children. It is within the range of successful handling and yet requires a real concentration of effort thru- out the course. While sequences and definite steps are given emphasis, it will be found possible to vary considerably from the outline, and many supervisors will want to do this. It may seem best in teaching, not to give such detailed inform- ation to the children, but to assign a problem and allow the children to find out for themselves how to make it. Even here, however, the teacher must have in mind a de- finite line of processes in order to properly describe each problem and to be of help to each child, and the steps sug- gested will be found at least typical. While the idea back of the choice of book problems has been the manipulation of material for the training of hand and eye and for an acquaintance with basic processes in the making of books by hand, there is no limit to the use which may be made of the articles made in correlation with other school subjects. Many uses of booklets for gathering notes and illustrative material will occur to the teacher. Where the making of books is incidental to the using of them, the outlines will only be used as hints. It is believed that the BOOK PROBLEMS 13 book problems will furnish to many teachers the directions they have been wanting in handy form for the natural cor- relations between construction and other school subjects. An especially valuable feature of the book problem is the opportunity it furnishes for the mounting of illustrations cut from old magazines, and of free cuttings; and much may be made of the use of books for drawings and designs, either made directly in the book or cut and mounted. Cover de- signs offer another attractive field for crayon and water color as well as for pencil and pen and ink work. In some cases it is possible to have the children make fairly attractive lettering upon the covers. In all cases the choice of pro- portions in the making of booklets is important and may be an attractive field for the art teacher. In the books suggest- ed, the limitations due to size of stock should be obvious, as a standard size of 9"x 1 2" for all problems has been selected. Books of larger size can be made only if extra paper not cut from the full stock sheet be supplied. A list of some of the full sizes of paper is given in chapter VII, which will be found convenient for reference. If larger sheets than the 9"x12" be used, the binder's typical methods of folding may be employed and one sheet folded so as to make eight or sixteen pages of fair size. It will be noted also that if funds permit, some of the higher grades of paper may be used and better products obtained. If a printing press be available, very pleasing announcement folders and booklets for special occasions may be made and the use of type in page design be illustrated. Printing is especially desirable in upper grades and in high school classes but it does not come within the scope of this book. The arrangement of book problems by grades is given on the following page to enable the teacher to deter- mine at a glance the place of a particular piece of work in the series of book problems. 14 PAPER AND CARDBOARD CONSTRUCTION First Grade I 1 1 Mounting folders (Rough cover paper) 1 12 Booklet folder (Rough cover paper, — book paper) 1 13 Pocket note books (Rough cover paper,— print paper) 1 1 4 Book of color schemes (Colored and gray rough cover paper) 1 1 5 Drawing book (Cover paper, — book paper) 1 16 Laundry list (Manilla paper) Second Grade 2 1 1 Paper portfolio (Cover paper or press board, — stay tape) 212 Paper portfolio with laps (Heavy cover paper,— stay tape) 2 1 3 Book of designs (Cover paper and book paper) 2 1 4 Weather record (Book paper) 215 Receipt book (Cover paper, — bond paper, — binders' cloth) 216 Note book (Cover paper, — manilla paper) 2 1 7 Paged blank book (Cover paper, — book paper) Third Grade 3 1 1 Scrap book (Colored and gray cover paper) 312 Sewed pamphlet (Cover paper, — book paper) 3 1 3 Pamphlet with reinforced back (Cover paper, — book paper, — binders' cloth) 314 Cloth covered portfolio (Straw board, — binders' cloth, — mar- ble paper) 3 1 5 Glued booklet (Cover paper, — book paper) 3 1 6 Cloth bound book (Cloth board, — binders' cloth, — cover paper) Fourth Grade 41 1 Pocket paper file (Manilla tag board) 412 Desk paper file (Heavy tag board) 413 Note book covers (Straw board, — binders' cloth, — cover paper, marble paper) 414 Portfolio with cloth corners (Cloth board, — binders' cloth, — cover paper, — marble paper) 415 Bound scrap book (Strawboard, — binders' cloth, — colored and gray cover papers. 416 Bound drawings (Heavy cover paper) 4 1 7 Rebound book or bound magazines (Material depends upon problem) BOOK PROBLEMS 15 It is to be understood from this list that other problems such as boxes, envelopes, and card mounts, are given in each grade following the book problems. For the outlines as given in the following pages the ar- rangement of information is indicated below: (I) Number and name of problem This is fully explained in chapter VI (II) Material and equipment needed by each pupil In some cases the equipment is passed from pupil to pupil, thus requiring fewer tools (III) Working drawing See drafting conventions illustrated below (IV) Directions for making the problem Arranged for presentation to classes (V) Notes Supplementary suggestions and explanations visible eoae IN vis iau£ COGE ex re/vs/oM f h- — CO/SI&T/tt/CT/ON fOLOI/sl G fi/Mt/va 1 0*1 DRAFTING CONVENTIONS USED THRUOUT THE BOOK The above drawing is given to explain the meaning of the different lines used on the following pages. Lines re- presenting visible outlines of the finished problem or of the successive steps involved are drawn heavy and continuous. Fold lines are made light and continuous. Edges hidden by other material are represented by long, light dashes. Construction lines are used as a help in laying out a piece of work, but they form no necessary part of the finished work; they are composed of short dashes with longer spaces. Extensions and dimensions are used in indicating sizes. Where used, these read from the bottom and right side. 16 PAPER AND CARDBOARD CONSTRUCTION 111. Mounting Folders 3 pieces Rough gray cover paper, 6 n x9 n 3 pieces White book paper, 6 n x9" Paste Scissors COVER STOCK-6 ,l x9" F0LDED-4^"x6" DIRECTIONS FOR TWO-FOLD a. Fold upper left corner to upper right corner and crease b. Cut from white paper several representations of common objects, of flowers, leaves, trees, tools, workmen at typical occupations, or children at play These may be cut from memory or direct observation c. Select the best group of cuttings and paste in folder COVER STOCK-6"x9" FOLDED-3«x6» DIRECTIONS FOR THREE-FOLD a. Fold upper right corner two-thirds distance across top, judging distance with the eye b. Fold upper left corner to crease c. Cut and paste representations as in first folder BOOK PROBLEMS 17 COVER STOCK-6 "x9 ■ FOLDED-2%"x6 ■ DIRECTIONS FOR FOUR-FOLD a. Fold upper right comer to upper left corner b. Fold these two corners to center crease c. Cut and paste as before NOTE In each of these folders, it may seem desirable to paste magazine illustrations or other clippings in place of the cut- tings indicated, or other uses may suggest themselves to the teacher. Careful folding and clean pasting should be expected. 112. Booklet Folder 1 piece of Rough gray cover paper, 6 n x9 n 1 piece White book paper, 6 n x9" Paste or glue Soft or medium pencil BOOK OPEN-SHOWING TORN EDGES BOOK CL0SED-4K"x6" DIRECTIONS a. Tear from M" to /£" from two adjacent edges of the white paper, without measuring b. Fold upper left corner of white paper to upper right comer 18 PAPER AND CARDBOARD CONSTRUCTION 113 c. Fold upper left corner of cover paper to upper right corner d. Run a little paste or glue along back of crease of white paper and press it inside of cover paper e. Allow to dry and use for sketching plants or animals or children, or for copying photographs Pocket Note Books 3 pieces Rough cover paper, 6 H x9 n 6 pieces Print paper, 9 n x12" 1 yard Coarse linen thread Large needle, letter opener or kitchen knife SECOND STEP IN SEWING PRINT PAPER-9"xJ2" SHOWING FOLDS FOR 4T0 BOOK I i i I v THIRD STEP IN SEWING FIRST STEP IN SEWING FINISHED N0TEB00K-4^"x6' BOOK PROBLEMS 19 DIRECTIONS FOR QUARTO BOOK a. Fold one piece print paper lower left corner to upper left corner b. Fold upper left corner to upper right corner c. Fold second piece of print paper in the same way and insert into first piece d. Fold cover paper left to right and insert folded print paper e. Sew down thru center of book, up near one end, down thru center again, up near opposite end, and tie square knot near the center f. Tear leaves apart with letter opener, kitchen knife, or back of scissors INSIDE OF 12 PAGE BOOK FOLDED AND SEWED PRINT PAPER FOLDED FOR 12 PAGES ABOUT 3" FOLDED AND TORN OFF FINISHED BOOK ABOUT 3"x4" DIRECTIONS FOR 12 PAGE BOOK a. Fold one piece print paper lower left corner about two-thirds distance to upper left corner b. Fold upper left corner to this crease and open paper flat c. Fold upper right corner about two-thirds distance PAPER AND CARDBOARD CONSTRUCTION to upper left corner, make sharp crease, open, and tear off smaller piece d. Refold larger piece and then fold left to right e. Make a second piece like this and insert f. Cut cover paper a little larger than open book, fold left to right, and sew print paper-inside same as in 4to book g. Tear leaves apart as before < PRINT PAPER 9"xl2" SHOWING FOLDS FOR 8vo BOOK INSIDE OF 8vo BOOK OUTSIDE OF BOOK 2M n x6' DIRECTIONS FOR OCTAVO BOOK- 16 PAGES a. Fold print paper right to left b. Fold bottom to top c. Fold left to right d. Place one or two of these pieces in cover pre- viously cut a little larger than open book e. Sew and tie as before f. Tear leaves apart NOTE These note books may be used for writing practice, or for sketching, or for such purposes as seem desirable to the teacher in connection with any other subject. BOOK PROBLEMS 21 114. Book of Color Schemes 1 piece Colored rough cover paper 6 n x9" 2 pieces Gray cover paper 6"x9 n 1 4" Coarse linen thread or binders' thread Large needle TYPICAL PAGES OF MOUNTED COLORS DIRECTIONS a. Fold gray paper inside of colored paper b. Sew and tie as in number 113. If more space is wanted between pages, extra pieces of gray cover PAPER AND CARDBOARD CONSTRUCTION paper 1 n x6 n may be folded and sewed into the book, as shown at A c. Mount rectangles of colored papers upon each in- side page, so as to show good color schemes, keeping in mind both quality and quantity of each NOTE Samples of fabrics or of different kinds of papers may be mounted in place of color schemes. The following arrangement is suggested for mounting paper samples: an PD □□ c a a □□ □□ no o.-A Print Bona' e/otn v B Bntt./ SMn'OJ* PAGES OF MOUNTED PAPER SAMPLES 115. Drawing Book 1 piece Gray cover paper 4/£ n xl2" 2 pieces White book paper 9 n xl2 n 15" Coarse linen thread Large needle, pencil BOOK PROBLEMS BOOK PAPER 9"xl2' BOOK OPEN 4y 2 "xl2" BOOK CLOSED DIRECTIONS a. Fold book paper bottom to top, having length of paper horizontal b. Fold left to right c. Fold cover paper left to right d. Place book paper inside of cover paper e. Sew and tie as in number 1 1 3 NOTE Use for drawings: — flowers, grasses, fruits, vegetables, or small objects. 116. Laundry List 2 pieces Manilla paper 9 n xl2" 8" Silk cord 1 Eyelet Eyelet punch, letter opener, pencil 24 PAPER AND CARDBOARD CONSTRUCTION MANILLA PAPER 9"* 12' FINISHED LIST DIRECTIONS a. Fold 2 pieces manilla paper right edge two-thirds distance to left edge b. Fold left edge to crease c. Fold top to bottom d. Fasten eyelet near center of top e. Tie loop of cord thru eyelet for hanging f. Tear leaves apart with letter opener g. Write "Laundry List" upon outside NOTE Use to record articles sent to the laundry so as to check up proper return. Other uses than as Laundry List may be suggested and the name changed accordingly. 211. Paper Portfolio 1 piece Cover paper or press board 6"x9 n 1 piece Stay tape 9" long Scissors, pencil, rule BOOK PROBLEMS 25 COVER PAPER--6 n x8 n TAPE ON BACK OF FRONT COVER CUT FROM 6"x9 n PORTFOLIO 3"x8" DIRECTIONS a. Lay out cover paper 6 ,, x8", and cut to size Measure from lower corner and mark each edge of paper, connect marks, cut to line. b. Fold left to right c. Stick stay tape over fold and cut ends even with top and bottom of portfolio NOTE This may be used for carrying folded letter paper, or clippings, or school work. It is a convenient size for the pocket. By making the folder from 9" square stock, it will be 4^"x9", suitable for carrying a large variety of folded papers. It may seem desirable to make both sizes. 212. Paper Portfolio with Laps 1 piece Heavy cover paper 9"x 1 2" 1 piece Stay tape 1 9" long Rule, pencil, scissors — 4 Y / \ INSIDE OF PORTFOLIO TAPE SHOWN ON BACK 26 PAPER AND CARDBOARD CONSTRUCTION DIRECTIONS a. Lay out three 4 inch measurements across top and bottom of 9"x 1 2" cover paper, and connect these with straight lines b. Set off 1 inch measurements from each corner, and connect across corners as shown in drawing c. Cut off corners d. Fold right edge nearly to first line e. Fold left edge nearly to this crease f. Unfold and stick pieces of stay tape over creases along the back of portfolio NOTE This is to be used for the same purpose as number 2 1 1 but has the advantage that it holds papers more securely. 213. Book of Designs 3 pieces Gray cover paper 6"x9 n 1 piece White book paper 9"x12" 1 8" Coarse linen thread Paste Scissors, rule, pencil, needle DESIGN COVER PAPER 6"x9' LAID OUT 6"x8 B INSIDE OF BOOK READY TO TIE COVER OF BOOK~3"x8' BOOK PROBLEMS 27 DIRECTIONS a. Lay out each piece of cover paper 8 inches up from bottom edge and cut to 6 n x8" b. Fold left to right and place two pieces inside of third, which will serve as cover c. Sew down a little distance below center, up a little distance above center, down near top, up thru second hole, down thru first hole, up near bottom d. Tie square knot at first hole NOTE Cut units of design suitable for borders or "all over" repeat patterns from white paper and paste in the book when complete. Front cover of book may have a small unit of design mounted just above the center, or pupil may print DESIGN on the cover, or a printed label may be fastened on with paste. 214. Weather Record 2 pieces India tint book paper 6"x9 n 1 piece Black plain cover paper 3"x6 n 1 piece Dark blue cover paper 3"x6" 1 piece White book paper 3 n x6" Paste Scissors, needle BOOK PAPER 6"x9' BOOK OPEN M T W T F 5 INSIDE PAGE PAPER AND CARDBOARD CONSTRUCTION DIRECTIONS a. Fold bottom to top HP b. Fold left to right c. Sew as in number 1 1 3 d. Cut standard weather flags from blue and black plain cover paper, and COVER from white book paper e. Paste one of each kind of flag upon front cover of book NOTE Save the extra flags for inside of book to indicate the weather for any given week or more. The proper flag for a day may be pasted in its proper square in the afternoon. Government flags are displayed from 1 0:00 a. m. until sun- set, to indicate the weather for the following day. The weather signals are as follows: White flag — clear and fair weather Blue flag — rain or snow Black triangular flag — temperature signal, indicating rising temperature when placed above another flag, and falling temperature when placed below White and blue striped flag — local showers White flag with black square center — cold wave 215. Receipt Book 1 piece Cover paper 6 n x9" 2 pieces Bond paper 9"xl2 n 1 piece Binders' cloth 1 "x9 n 1 5" Silk floss Scissors, needle, pencil BOOK PROBLEMS 29 COVER PAPER PAPER IN COVER BACK OF COVER BONDPAPER--9"xl2" DIRECTIONS a. Fold bond paper right to left, bottom to top, left to right b. Lay out and cut cover 5"x6/£ n c. Fold cover left to right d. Sew bond paper into cover, one section inside of the other e. Cut strip of binders' cloth 1 "x6M n and glue on back of book to cover sewing f. Letter the front cover COOKING RECEIPTS NOTE Stay tape may be used in place of the binders' cloth but it is a bit more clumsy. A more useful book may be made if three or four sheets of paper are used, making 48 or 64 pages 30 PAPER AND CARDBOARD CONSTRUCTION 216. Note Book 1 piece Cover paper 6 n x9 n 2 pieces Manilla paper 9"xl2 n 24" Linen thread Glue Scissors, needle, pencil MANILLA PAPER«9"xl2" ^ COVER PAPER-5 , x6K t STEPS IN SEWING TWO "SECTIONS" DIRECTIONS a. Fold manilla paper right to left, bottom to top, left to right b. Lay out and cut cover 5 n x6M n , and fold as shown BOOK PROBLEMS 31 c. Sew the two sections of the book together starting above the center of one section, and following steps shown in cut, fastening ends with square knot d. Spread glue along inside crease of cover, one-half inch wide e. Press book into cover f. Write or print NOTES upon front cover NOTE This is the first problem involving the sewing of sec- tions together in book binding. The process has been sim- plified to the easiest steps possible. Problems following this have also been modified to suit conditions of the usual class room without extensive equipment. 217. Paged Blank Books OCTAVO SIZE 1 piece White book paper 9"xl2" 1 piece Heavy cover paper 6"x9" 15" Thread " Needle, scissors, pencil 0) tr N." * $ <5» N <0 * Si gS »> S; „ a, umoer x FRONT OF SHEET BACK OF SHEET 32 PAPER AND CARDBOARD CONSTRUCTION DIRECTIONS a. Letter sheet, — A, B, C, D, as indicated in drawing b. Place sheet in position so that A B will be at top of paper and C D at the bottom c. Fold right to left d. Fold bottom to top e. Fold left to right f. Open sheet and place in original position, — A B at the top g. Place numbers for pages on front of sheet as indi- cated in the drawing h. Turn sheet over so that D is under upper left hand corner and write numbers as indicated in second drawing i. Fold sheet again in the same way that it was first folded j. Cut cover 5"x 6K" and fold k. Insert folded sheet in cover, sew, and tie 1. Tear leaves with paper knife or back of scissors NOTE Sheet must be folded the same in "i" as it was folded la "c," "d," "e," or the paging will not be correct DUODECIMO SIZE BLANK BOOK 1 piece Heavy cover paper 6"x9" 1 piece White book paper 9"xl2" 1 5" Thread Needle, scissors, pencil BOOK PROBLEMS *» a N ■ft ?' a 1 afia b«r"4^fj U^sJ -* 9 4* 13 /« a SECTION OF 24 PAGES A section of 24 pages may be made by folding R to L, M to T, B to C, LtoT. This is a dim- cult fold and not often employed. A printer would more commonly use two sheets, one of 16 pages and one of 8 pages. BOOK PROBLEMS J .&* "t b i ** sv T-e Of /-f /a £2 // r oe- <* 3 9 -fi u*// Up^u-^ u s £4 3tf -«-J " •_ 1*1 2* 'J '4 M J a '? 9' £■ PA s S ST j T L,'J ■•" — i r ^.L crl -/*' T5" )"— a W SECTION OF 48 PAGES A section of 48 pages may be made by folding B to T, M to L, R to J, J to K, N to K. Three sections of 1 6 pages each, or one of 32 pages and one of 16 pages are more generally used by printers. 311. Scrap Book 1 piece Colored cover paper 9"xl2' 3 pieces Gray cover paper 9"x 1 2 Glue Rule, pencil, scissors GRAY COVER PAPER READY TO FOLD STEPS m ASSEMBLING SCRAP BOOK BOOK PROBLEMS 37 DIRECTIONS a. Lay out three pieces gray cover paper like sketch, center lines to be /£" apart and finished pages 5K«x9" These aie for the leaves of the scrap book b. Fold left edge towards right, creasing along the left of the three center lines, and unfold c. Fold right edge towards left, creasing at right line, and unfold d. Turn paper over and fold left edge to right edge e. Lay out and cut colored cover paper 9"xl \H n This is for the cover of the scrap book f. Fold left edge of cover nearly to the right edge (allow about %*) and unfold See third drawing from the top at right g. Fold right edge nearly to the left and unfold h. Glue leaves into cover, spreading glue for nearly a half inch along the inner edge of cover and press See two lower drawings at the right NOTE This book may be used for mounting magazine clip- pings or pictures illustrative of school work. The covers may be made to open more freely if an extra piece of cover paper l"x9" be inserted at front and back as shown in second drawing from the top at the right. 312. Small Sewed Pamphlet 3 pieces of Book paper 9"xl2 n 1 piece Cover paper 6"x9" 30" Binders' thread Glue Rule, scissors, pencil, needle PAPER AND CARDBOARD CONSTRUCTION ONE SECTION BOOK PAPER 4K n x9 n CUT FROM 9"xl2" COVER 4% " SQUARE CUT FROM 6x9 (. u: n tl (ii (. U\ c a a STEPS IN SEWING-4a and 9a SHOW APPEARANCE WHEN TWO SECTIONS AND THREE SECTIONS ARE COMPLETELY SEWED DIRECTIONS a. Lay out and cut three pieces book paper 4/^x9" from 9"x 1 2", saving the larger pieces for another pamphlet b. Fold bottom to top and left to right c. Sew as shown in steps 1-8, beginning inside of section A, sewing across the back of sections A and B near the bottom, into section B, out thru the middle of the back of section B, and continue as illustrated, finishing by carrying the thread into the middle of section A, shown at "8," and tying to the starting thread with a square knot BOOK PROBLEMS d. Cut cover 4M"" square, fold as in number 311, glue edge of sections into cover, and press e. Put simple line design on front cover NOTE Step marked 4a shows the appearance after step 4 has been completed. Step 9a shows the appearance after step 9 has been completed. Other sections may be added to these if desired in the same manner as C is added to B in step 5. A larger pamphlet may be made in the same manner as above, but bringing in an extra stitch to each section, and using the pieces cut off from the stock for the small pamphlet. The following materials are required. 6 pieces Book paper 9"xl2" 3 pieces Book paper 7M n x9", left from small pamphlet 1 piece Cover paper 9"x 1 2 48" Binders* thread Glue Rule, pencil, scissors ft L //'/;////, PORTFOLIO READY TO GLUE LAPS OVER EDGE LINING PASTED INSIDE OF PORTFOLIO C. DIRECTIONS a. Cut binders' cloth 8M"x10M» b. Locate pieces of straw board on binders' cloth, leaving M n between them as indicated on the drawing and draw line around each piece Spread a thin coat of glue or paste on one side of binders' cloth and press straw board firmly into place on the cloth In applying glue, use thin piece of soft wood or stiff piece of cardboard. Paste will be found easier to use. Cut off corners of binders' cloth leaving /8 1 ' to fold up over the corner of the strawboard Glue strip of scrap paper in the middle of back as indicated at A, M"x7M" f. Spread glue on edges of cloth and fold over straw board, — see B Do not use paste here g. Cut marble paper 7^x9/^ for lining h. Paste in place over strawboard While paste is drying press firmly in grooves NOTE This portfolio is to be used in carrying folded papers. It is a first step in case making for book binding. The e. 42 PAPER AND CARDBOARD CONSTRUCTION small sewed pamphlet, number 312, involves the sewing of several sections, and the cloth bound book, number 3 1 6, shows the fastening of the sections into the case. 315. Glued Booklet 1 piece Heavy cover paper 6"x9" 4 pieces White book paper 6"x9" Glue Rule, pencil, scissors DIRECTIONS a. Cut pieces book paper ^n. b. Fold cover to 43^"x6" c. Fold leaves to fit cover d. Run a little glue on the folded edge of one of the folded sections and insert it in the cover. Re- peat the process with the other sections, placing each one in the preceding one (See cut) e. Keep folded and place under a weight until glue is dry NOTE Several pieces of book paper may be placed side by side, instead of one in the other, and then all glued into a double creased cover as here illustrated. BOOK PAPER, 6 n xS: COVER PAPER, 6"x9* BOOK PROBLEMS 4b 316. Cloth Bound Book 1 piece Cloth board 9"xl2" 1 piece Binders' cloth 9"x 12" 2 pieces of Cover paper 9"x12" 1 piece of Canvas for backing 3"x9" 1 piece Print paper K"x9", 1 piece Print paper M"x9", 20 pieces Print paper 9"xl2" Instead of 20 pieces of print paper 9"xl2", anywhere from 9 to 36 pieces may be used according to thickness de- sired and time available. This will provide for from three to six sheets to a section, and from three to nine sections. Glue and paste 60" Binders' thread To be varied for a greater or less number of sections Rule, pencil, scissors, needle, knife, cutting board A piece of Binders' board 9"xl I " will be found satisfactory for a cutting board CLOTH BOARD CUT 4"x6" ' I PRINT PAPER K v///////////A 7/7P77Z7/S W//////////X CLOTH BOARD AND PRINT PAPER GLUED TO BINDERS' CLOTH 14 PAPER AND CARDBOARD CONSTRUCTION LAPS GLUED OVER EDGE OF CASE AND SECTIONS READY TO GLUE INTO CASE SECTIONS GLUED INTO CASE AND LINING PAPER BEING PASTED INSIDE OF COVERS SEC- SECTIONS BACKING BACKING GLUED TO CASE,- FINISHED TIONS SEWED GLUED TO LINING PAPER PASTED BOOK WITH FOLDED TOGETHER SECTIONS INSIDE OF COVER BACK ROUNDED DIRECTIONS a. Make case for book same as number 3 1 4, omitting the marble paper used for lining b. Lay out and cut 9 or more pieces of print paper 7^"x9", and fold to 4M"x7K« c. Put three or four sheets to a section, one folded in- side of the other, and sew the sections together as in number 3 1 2 If larger paper be used, fold it as illustrated in number 2 1 7 on pages 31 to 36 d. Glue strip of canvas backing, cut to 2/£"x7M n , against sewed edges, press the M n strip of paper against the glue as it is forced thru the canvas Allow to dry with paper attached as shown above BOOK PROBLEMS 45 e. When dry (next day) glue these canvas projec- tions to the inside of covers Press firmly with one hand against a piece of scrap paper while holding the leaves of the book straight up from the covers f. Insert a piece of scrap paper between covers and end sheets at both front and back of book, close the book, and put under pressure for a few min- utes, or until next day Be sure the back of the book is smoothly rounded g. Cut two pieces of cover paper for lining, 7/^"x9 n , or of such size as will fit properly, and paste against inside of cover and for a quarter of an inch up against the end leaves of book Put under pressure of heavy books or into a letter press h. When dry, the outside of front cover may be dec- orated by a simple outline in water color NOTE Writing paper, drawing paper, or manilla paper may be used in place of print paper, and any number of sections may be used, or several printed pamphlets may be sewed together. Economy of material and ease of manipulation will require that not over three or four sheets be put into a section and that not over five sections be used. If hand screws or vises be available, the back of the book may be rounded with a hammer as shown in the illus- tration at the right of the lower row. This form can be suggested by working with the fingers. It provides a place for the sewing, and allows the covers to lie evenly. It may seem desirable to start with a smaller book and make two books, or to omit the larger book altogether. 46 PAPER AND CARDBOARD CONSTRUCTION 411. Pocket Paper File 2 pieces of Medium tag board 9"xl2" Glue Rule, scissors, pencil STEPS IN MAKING POCKET PAPER RLE DIRECTIONS a. Cut 5 pieces of tag board, each 3M"x7M n b. Lay out and cut tabs, A, B, C, D, — as indicated in the small scale drawing on front cover at left Each tab is to be made %" longer than the one above it c. Fold one piece for the cover as indicated in the lower drawing at the left, — 1 d. Fold the other three pieces as shown in the lower drawing, — 2 and 3 e. Glue folded part of No. 2 into No. 1 ; folded part of No. 3 to No. 2, and so on until all are glued together f. Fold the top piece around the others and glue NOTE Measuring, folding, and gluing must be accurately and carefully done or the edges of the finished file will not be BOOK PROBLEMS 47 412. Desk Paper File 4 pieces Heavy tag board 9"xl2" Glue Rule, pencil, scissors DIRECTIONS a. Cut 4 pieces 8^"x9" b. Lay out and cut tabs in same manner as in num- ber 411 Tabs are to be made % n wide and 2}£ u long c. Fold each sheet 7" from tab edge. The top sheet which is to fold around the others will re- quire a second fold the same as in number 41 1 DESK PAPER FILE d. Letter or number the tabs to be used for markers One suggestion is given in the above drawing e. Glue together and put under a heavy pressure Follow the same order as in number 4 1 1 413. Note Book Covers A. END OPENING COVER 2 pieces of Straw board 6"x9" 2 pieces Binders' cloth 3 n x6 B 2 pieces Heavy cover paper 6"x9" 2 pieces Marble paper 6 n x9 n Glue, paste, eyelets Rule, pencil, scissors, eyelet punch, knife 18 PAPER AND CARDBOARD CONSTRUCTION Tzzzzzzzzzzk _J* a STRAW BOARD BINDERS' CLOTH REVERSE SIDE WITH 5"x6M n AND M"x5" FOLDS GLUED OVER COVER PAPER BINDERS' CLOTH UNDER COVER PAPER UNDER PASTED DOWN DIRECTIONS FOR FRONT COVER a. Cut one piece of straw board 5 n x7" and cut strip from end M n x5 n These two pieces are to be fastened to binders' cloth as shown in the first drawing b. Cut one piece of binders' cloth 2/^ n x6" This is to be used as a hinge for the front cover c. Place the two pieces of straw board K n apart over binders' cloth as shown at B B Draw lines on cloth to indicate exact position of pieces of straw board and cut corners as illustrated d. Spread paste or glue on binders' cloth where it is needed to fasten to boards Use a brush for paste or a clean piece of wood with a chisel edge for glue e. Place pieces of straw board as indicated by the lines on the cloth and press firmly Put in press if one is available f. Apply glue to edge of cloth and fold over the straw board. Put under weight until glue is set g. Cut one piece of heavy cover paper 6"x7 n This is for the outside of front cover BOOK PROBLEMS 49 h. Apply paste to heavy cover paper and set in place on the straw board See second drawing above i. Fold edges over straw board and fasten with paste or glue Outside of cover is shown in third drawing above j. Cut one piece of marble paper 4M"x7M n This is a lining to the front cover k. Paste marble paper in place This should extend over the edges of the cover paper and to % u from edge of boards I. Punch holes and set eyelets near the edge This is shown in the drawing at the right NOTE The back of the note book cover is made in the same manner as the front except that the straw board is in one piece and there is no hinge. If desired the back can be made hinged the same as the front. To do this it is necessary to have two strips of straw board as at B instead of one. The back must be made the full size of the front, in- cluding hinged end. B. SIDE OPENING NOTE BOOK COVER 2 pieces Straw board, 8"x10M n , cut from 9"x 12" 2 pieces Binders' cloth, 12 n xl2" 2 pieces Marble paper, 9 n xl2" Glue, paste, 6 eyelets Rule, pencil, scissors, eyelet punch, knife 50 PAPER AND CARDBOARD CONSTRUCTION /.S^ J i J a\q DKAWiK<3 COLOR A cS" fl#//VZ? DRAWINGS A\7 TITLE ■4/7/ -5/^g 6^-/3' PORTFOLIOS WITH CLOTH CORNERS BOOK PROBLEMS ARRANGED BY GRADES BOX PROBLEMS 57 III BOX PROBLEMS IN the selection of problems for elementary construction in paper and cardboard, the small box takes a place second only to the booklet. Both are important industri- ally and both furnish good drill upon careful manipulation of tools and material. The increased use of the box as a method of handling goods for the market, and the great variety of boxes used, show the value of the field for school purposes. Many uses of the box occur to the live teacher. The collection of materials for science, the storage of small sup- plies, the planting of seeds, exhibits of illustrative material of many kinds, and the meeting of temporary needs as they appear, all furnish interesting connections between the hand work processes and the uses of box problems. Special shapes and types of construction not illustrated in this chap- ter will be needed, but the drawings and directions may be of service in making these adaptations. It is obvious in public school classes, especially in the lower grades, that simple hand processes where the pupil makes the entire project from beginning to end, must form the basis for a course in elementary construction. It is desirable, however, that common factory methods of box making be illustrated and described, and if possible a few pieces of work turned out by a modification of this duplicating process. 58 PAPER AND CARDBOARD CONSTRUCTION The arrangement of box problems by grades with kinds of material to be used, is as follows: First Grade 121 Square box (Thin tag board) 122 Square tray (Medium tag board) 123 Rectangular tray (Heavy tag board) Second Grade 221 Small square box (Box board) 222 Rectangular open box (Box board) 223 Box with reinforced corners (Box board) Third Grade 321 Covered small box (Box board and plain cover paper) 322 Pencil box with fitted cover (Box board, plain cover paper, manilla wrapping paper) 323 Candy box (Folding bristol) 324 Folding box (Folding bristol) Fourth Grade 421 Pin box with cover (Box board and plain cover paper) 422 Post card box (Box board) 423 Original box (Thin straw board, plain cover paper, rough cover paper) 424 Pen box (Straw board, box board, plain cover paper, marble paper) 425 Sliding box (Box board, cover paper) : BOX PROBLEMS 121. Square Box 1 piece Thin tag board 9"x"9 Glue or paste Scissors EZL F! Q "1 1 f/tONT | TAGBOARD9 ff x9" CREASED AND CUT PARTLY FOLDED BOX COMPLETE DIRECTIONS a. Fold upper right corner to upper left corner, crease and open b. Fold upper right corner to center of top, crease and open c. Fold upper left corner to center of top, crease and open d. Fold lower left corner to upper left corner, crease and open e. Fold lower left comer to center of left edge, crease and open f. Fold upper left comer to center of left edge, crease and open g. Cut as indicated by dark lines h. Fold laps inside of box and paste or glue to ends NOTE As this box is too flimsy for most uses, it is well to re- peat the problem with thicker tag board, if time permit. By cutting and folding as shown below, a hollow cube may be made for further practice, or to illustrate cubical form. While paste may be found easier to use, glue is much more PAPER AND CARDBOARD CONSTRUCTION satisfactory if properly handled. It may be found more convenient to secure stock 8 n x8" in place of 9 n x9" A ' ' "11 3 ...J 1 TOF> C D L _ _ _ 1 - . _ 1 FRONT 122. Square Tray 1 piece Medium tag board 6 n x6" Glue or paste Scissors SHOWING FOLDS AND CUTS 1 1 1 FRONT AND BACK FOLDED UP - 1 1 rof> 1 1 FAOftr TRAY COMPLETE DIRECTIONS a. Fold right to left and open b. Fold right and left to center and open BOX PROBLEMS 01 c. Fold bottom to top and open d. Fold bottom and top to center and open e. Fold right edge to right crease, left edge to left crease, bottom edge to bottom crease, top edge to top crease, opening after each folding f. Cut as indicated by heavy lines g. Fold laps up at right angles h. Fold bottom and top edges up to make front and back of tray i. Fold ends up and glue or paste to laps 123. Rectangular Tray 1 piece Heavy tag board 4 n x4" Glue or paste Scissors II rRONT \ STEPS IN MAKING RECTANGULAR TRAY DIRECTIONS a. Fold bottom to top, bottom to center, bottom to bottom crease, and open b. Fold top to center, top to top crease, and open When opened flat it will look like the first drawing c. Fold left to right edge, left to center, left to left crease, and open KJ PAPER AND CARD BOARD CONSTRUCTION d. Fold right to center, and cut along new crease with scissors Dotted line in second drawing shows part removed e. Fold cut edge to old center, as shown in second drawing When opened flat this will look like the third drawing f. Cut along heavy lines for laps Shown in fourth drawing g. Fold laps up, and fold front and back Shown in fifth drawing h. Fold ends up, and paste or glue to laps Shown in last drawing NOTE A great variety of rectangular shaped boxes or trays may be made as indicated in these three problems. As planned for the first grade, rule measurements are omitted in each case. More difficult constructions are reserved for later grades. 221. Small Square Box 1 piece Box board 3"x3" Glue Rule, pencil, scissors "**.? BOX BOARD 3"x3 n LAID OUT BOX PARTLY FOLDED FINISHED BOX THREE VIEWS DIRECTIONS a. Measure from each corner of 3" square piece of box board a distance of M n along each edge, and connect points, forming inner square and laps Shown in first drawing BOS PROBLEMS b. Fold laps up, and fold front and back Shown in second drawing c. Fold ends up, and glue to laps Shown in last drawing NOTE As this is the first box problem involving rule measure- ments, care must be taken that pupils learn how to find the inch and half inch before beginning the work. The rules used should have as thin edges as possible in order to bring the markings as near the work as possible. The back of the rule should be used for a straight edge in drawing all lines. 222. Rectangular Open Box 1 piece of Box board 6"x9" Glue Rule, pencil, scissors V . j BOX BOARD LAID OUT BOX COMPLETE DIRECTIONS a. Lay out horizontal measurements from drawing, which may be placed upon the black board Make short marks at top and bottom and connect b. Lay out vertical measurements at right and left edges and connect c. Cut along heavy lines for laps d. Fold laps up at right angles and fold sides up at right angles e. Fold ends up and glue to laps 64 PAPER AND CARDBOARD CONSTRUCTION NOTE It is best to begin measuring from a clear mark a little distance from edge such =¥=? 4= of rule, if rules be available, as indicated in the sketch. It is best also to make all measurements in one direction without moving the rule, so as to avoid multiplying errors. Pupils must be kept on their guard in adding the smaller measurements. 223. Box with Reinforced Corners 1 piece Box board 6"x9" 1 piece Grooved stay tape, 4" long Rule, pencil, scissors V- 5 * V* ! -1 STOCK CUT TO SIZE 4«x9" AND FINISHED BOX DIRECTIONS a. Cut box board 4 n x9" b. Lay out lines on all sides, 1 " from edge c. Cut away corners as indicated in drawing d. Use the straight edge of rule and the dull points of scissors and score on the lines for folding This will allow the board to be bent without cracking ir- regularly BOX PROBLEMS 65 e. Fold up sides and ends Do not (old much beyond a position which is at right angles with the bottom f. Cut four pieces of the stay tape each slightly less than 1 ■ in length g. Moisten tape and put in place on outside of corners Hold sides of box and tape in proper position until the tape sticks NOTE The following drawing may be used in place of the above or the wider box may be made as an extra problem. *3t~*7* > A r*r JL flttzD STEPS IN MAKING BOX WITH REINFORCED CORNERS 321. Covered Small Box 1 piece Box board 6 M x9" 1 piece Plain cover paper 6 M x9" 8" Stay tape, paste Rule, pencil, scissors, J*<4?" X *'**? jfju&t **<&< r ■ ii , „ ,,ii BOX CUT OUT COVER OF BOX FINISHED BOX AND Wx5M" 4H+"x5VS+" COVER DIRECTIONS a. Lay out and cut box and cover to measurements b. Cut plain colored cover paper from same measure- ments, but with a little extra paper all around This should not be over T"B"" on all sides 66 PAPER AND CARDBOARD CONSTRUCTION c. Fold box and fasten corners with stay tape, cutting tape even with top and bottom edges d. Paste colored paper over box e. Fold cover and try on box to see if size is correct Cover must be large enough to slide easily but closely over box f. Fasten corners of cover same as box with stay tape g. Paste colored paper over cover NOTE It may seem desirable in this first problem of fitting a box to omit the use of the colored paper, or to make two boxes, one with the paper finish and one without. 322. Pencil Box with Fitted Cover 2 pieces Box board 6"x9" 2 pieces Plain cover paper 6"x9" 1 piece Manilla wrapping paper At least l"xl6", or2"x8" Glue, paste Rule, pencil, scissors e"*7 m ^ ,»/>* \ t'4?" 2+A7+ /- Jf 7+' PAPER OUTSIDE FOR BOX, 4"x9" PAPER OUTSIDE FOR COVER, 4"x9" BOX PROBLEMS 67 DIRECTIONS a. Lay out and cut box and cover, and paper outside for each, leaving laps on outside pieces as indi- cated b. Fold box and fasten corners with 1 " square pieces of manilla paper glued around joint c. Paste colored paper over box with lap around the corner and end pasted over lap d. Fold cover and try on box to see if size is correct e. Fasten corners of cover same as box with manilla paper M"xl n f. Paste colored paper over cover, using extra width to fold inside NOTE Two extra pieces of plain cover paper of a different shade of color from that used on the outside, may be used for lining the box and cover. 323. Candy Box 1 piece Folding Bristol 9"x 12" Glue Rule, pencil, scissors -^ -£- '*3~~ \ / V ^3F BOX CUT TO SIZE, 9H9V, SIDES FOLDED ENDS FOLDED 68 PAPER AND CARDBOARD CONSTRUCTION DIRECTIONS a. Lay out and cut along heavy lines b. Fold up along light lines and open flat c. Refold along vertical lines and glue long lap inside d. Leave under pressure until next day e. Next day, fold ends in place NOTE Varied sizes of this same box may be made from the 9"xl2 M stock, and heavy tag board may be used in place of bristol board. Pupils may be directed to determine their own proportions for a box, or they may make the following: -*-*** > — $• iti LARGER BOX MADE FROM 9"xl2" STOCK In place of either of these boxes, or as an extra problem, the box illustrated on the next page may be made. Taking this as a type, other schemes for fastening may be devised by the pupil. It may seem desirable to give a large piece of stock and remove the size limitations necessary for the 9"x12". Any of the boxes shown may be given a handle of narrow cotton tape cut thru one side and glued within. BOX PROBLEMS J[ irt c vfiV,'- _ r - / - r" ANOTHER WAY OF MAKING THE CANDY BOX 324. Folding Box 1 piece Folding bristol 9"xl2" Rule, pencil, scissors 4y Tf *- rnr = d^ & K ] EH BOX CUT OUT 6"x9" METHOD OF FOLDING DIRECTIONS a. Lay out from drawing and cut along heavy lines b. Fold sides AA over BB, and fold side lap up at right angles c. Fold sides BB up at right angles to bottom of box Side laps will be seen standing up at right angles to bottom also d. Open box flat e. Fold ends CC over DD, and fold end laps up at right angles f. Fold four inner corner laps KK up at right angles 70 PAPER AND CARDBOARD CONSTRUCTION Fold ends DD up at right angles to bottom of box and unfold flat Refold sides at right angles to bottom Refold ends at right angles to bottom The three upper views at the right of drawing show the sides up and the ends ready to fold Fit the laps KKKK between folds of the sides and let ends CC fold over side laps to make box rigid The two bottom views at the right of drawing show the finished box NOTE This type of box has the advantage that it can be in- stantly opened flat, and as quickly refolded, and held with- out the use of glue. It is possible to make a cover for this by changing the measurements slightly and repeating the pro- cess. Tag board may be used in place of folding bristol for this box. Exact work is necessary in laying out, in cut- ting, and in folding. 421. Pin Box with Cover 1 piece Box board 6"x9 n 1 piece Cover paper 9 M x12" 1 piece Stay tape 8" long Rule, pencil, scissors ^ / s / \A A C D -/- +2 '" >- «/- B 1 £ \A BOX CUT OUT TOP AND SIDE OF COVER BOX PROBLEMS 71 DIRECTIONS a. Cut one piece box board 4^"x4M" for bottom b. Cut another piece of box beard 4%"x4%" for the cover c. Cut two pieces of cover paper each 2/^"x1 1" for finishing sides d. Cut one piece cover paper, 2"x2" for finishing top e. Lay out lines on both pieces of box board 1 " from all edges f. Cut away corners AAAA on box and cover g. Score on lines with back of scissors and fold sides up at right angles h. Cut 8 pieces of stay tape, each %" long i. Moisten stay tape and stick on outside of corners j. Apply paste to the sides of the cover of the box and press the strip of cover paper in place, B, so that both edges may be folded, — one over the edge of the box board to the inside of the box, and the other pasted down on the top of the box, C Do not cut corners when folding here k. Apply paste to the piece of cover paper 2"x2", and press in place on top of box, D The side of the cover is shown at E 1. The processes given under "j" are repeated for the bottom of the box NOTE If desired, the cover paper 2"x2" for the top may be of a different color than the paper for the sides. The border which is indicated as M" on each side may be wider or narrower as the pupil may choose. 72 PAPER AND CARDBOARD CONSTRUCTION 422. Post Card Box 1 piece Box board 9"xl2 n Glue Rule, pencil, scissors STOCK 6"xl2" CUT TO SIZE DIRECTIONS a. Locate and draw center line lengthwise of board b. Measure each side of the center line distances as indicated in the drawing Measure up from the bottom as indicated in the drawing to locate the horizontal lines When all vertical and horizontal lines are drawn proceed to lay out for the angular cuts Make pencil marks heavy to show where to cut away f. Cut on heavy lines g. Fold on lightlines, considering the form and how it is to be glued together h. Glue with all tabs on the inside c. e. BOX PROBLEMS 73 423. Original Box 2 pieces Thin straw board 9 n xl2 n 2 pieces Plain cover paper 9 n x12 n 2 pieces Rough cover paper 9 n x12 w Binding tape, glue, paste Rule, pencil, scissors (chip carving knife if desired) J s - H t- *i -i a h-/4f*i 1 m e z H ,_. ^i $ __ _± I I 1 I BO FOUR SUGGESTED SHAPES FOR B0XES,-A, B, C, D DIRECTIONS a. Follow directions from number 42 1 , except that the straw board should be scored on both sides with the back of the scissors before folding b. Cover both box and cover outside with rough cover paper c. Line both box and cover with plain cover paper 74 PAPER AND CARDBOARD CONSTRUCTION NOTE An unlimited opportunity is offered here for the pupil to work out original shapes of boxes for varied uses. The four drawings are given only as a suggestion for possible shapes which can be made from the stock supplied. An attempt is made in each case to get an interesting varia- tion in the proportion of side, top and end. If enough time can be given to this phase of the work, it may be well to have each pupil make several boxes of the same type, gradually developing the ability to do a first class piece of special work. 424. Pen Box 1 piece Straw board 4"x4M" (or 6"x4M") 1 piece Box board (or Pulp board) 2"xl2" If more convenient use all box board or all straw board 1 piece Plain cover paper (or Marble paper or Plated paper) 4^"x 12" 1 piece Plain cover paper, different color, 3"x6" Glue, paste Rule, pencil, scissors, knife, cutting board ■ fJL el ! 1 1 ! .> B r ,- -L /-*"■ 1 m ,- 4*/ jr "-l / ' ^7 "^? -+-= Jjf •' 1 - *£ — ^■ -4 c 1 1 1 :S D -«r- i-&i- -^/- 1 — — — /«?— - JJ -1 .2 r 1. -/£- U-jf-^J \ STOCK CUT TO SIZE FOR PEN BOX BOX PROBLEMS 75 DIRECTIONS a. Cut box board A, for sides of box, %"x1 1", and crease as indicated for folds b. Make end G, a little thinner by scraping or cutting with scissors or knife c. Cut straw board B, for bottom of box If heavy material be used, it may be given cut to size with a card cutter, or pupils may cut it with a knife and straight edge upon a piece of cloth board d. Cut box board C, for sides of cover, %"x12", and crease for folds e. Cut straw board D, for base of cover f. Cut two pieces of plain cover paper E, 1 M"x1 2", for finishing outside of box and cover g. Cut plain cover paper F, for finishing top of cover of box h. Fold A and glue around B with lap G inside, and paste cover paper E around sides and bottom of box and down inside Long creases of E are shown in drawing i. Fold C and D in same manner and cover sides j. Paste cover paper F over center of top of cover NOTE This type of construction is very common for small boxes, but requires careful fitting. It makes a first class problem for repeated work, and may be made in place of number 423. A second box of this type is made by pupils very much better than the first. 76 PAPER AND CARDBOARD CONSTRUCTION 425. Sliding Box 1 piece of Box board 9 M x 12" 1 piece of Cover paper 9"x1 2" 1 piece Stay tape 4" long Paste, glue Rule, pencil, scissors _ 7 s \-zi- £~ CASE FOR BOX, CUT TO SIZE CASE FOLDED BOX CUT TO SIZE DIRECTIONS a. Cut one piece box board 4 n x8%" for case A b. Cut one piece of box board 4M M x5M n for box C c. Lay out the measurements for case as indicated on drawing A d. Fold to shape as indicated at B e. Spread glue on the inside of the % n fold and glue case together When glue begins to stick the case may be pressed flat and weighted f. Lay out lines % tt from all edges on box board'for box C g. Cut away corners h. Fold up sides and ends BOX PROBLEMS 77 i. Cut four pieces stay tape each M" long Manilla paper may be used here if desired as in number 322 j. Fasten corners in place with the stay tape or with manilla paper k. Cut one piece of the cover paper 5"x9 M to cover the case 1. Cut strips of cover paper 2" wide and long enough to reach around the sides of the box This length may be determined by each pupil separately m. Paste these strips of paper around the sides of the box in the same manner as in number 42 1 n. Paste cover paper around case and fold edges in at ends These ends must be folded in carefully and pressed smooth or the box will catch and tear them up when sliding thru NOTE By using tough paper instead of the stay tape a closer fit may be made and a smoother slide will result. The bo»es which have been explained are perhaps sufficiently varied in construction to suggest any type of box which may be desired for primary handwork. Boxes with tied covers have been purposely omitted as being less satis- factory as finished articles or as having only temporary fastenings. This is in line with the stated purposes of the book to emphasize the simpler and more typical and practi- cal problems for school use. On the next page is illustrated the entire arrangement of box problems, with names, numbers, and recommended sizes. 78 PAPER AND CARDBOARD CONSTRUCTION zfirtffcp SQUARE BOX AMD CUBE RECTANGULAR OPEN BOX u. 32 1 COVERED SMALL BOX 123 221 & \ ^tfss'ii miAKMAR 'Wr SMALL SQUARE TRAV 2.2.5 / V J2~*/>" I E 225 SOXES WITH REINFORCED CORNERS 322 J>/" 322 /S £'A7 m PENCIL BOXES MTH FITTED COVER'S 323 323 323 2'/2^/Jg Z/2£X3$ SMALL AND LABSER CAAIDV SOXES 324 FOLDING BOX s/3g*6 2 ORIGINAL BOX POST CARD BOX BOX PROBLEMS ARRANGED BY GRADES A2\ f ' A22^ 423 A2A A 25 3;g//f/j £*/J/3£ VHts i"y o2~k*3 • ' ^*" • _J PIN BOX WITH CO/i f 7? PEN BOX MIDING BOX CARD PROBLEMS 79 IV CARD PROBLEMS CARD mounts furnish a fine field for a study of pro- portion in simple and effective arrangements of rect- angular shapes, and they give a good place for the study of color relations. In the study of pictures an interest is added in the making of suitable mounts. In some cases pictures suitable for framing may be mounted by the child- ren. This mounting work may be handled as a subject by itself, and pictures supplied as needed, or in connection with the work in drawing and art study. In many cases the drawings of the children are good subjects for mounting. A frequent demand for proper mounts for illustrative matter such as grasses and samples of papers and fabrics is met by having mounts of heavy material made as needed. Magazine illustrations related to school subjects furnish end- less features proper for mounting in the hand work class. Mounts of uniform size for filing enable the teacher or pupil to have availabe at all times supplementary illustrations of in- teresting details of school work. The blue prints and charts mentioned in the note number 433 are especially valuable both as exercises and finished products. While the cutting and placing of pictures and illustrative material do not require much calculation or difficult manipulation, they do require care and accurate judgment and neat workmanship and so have a place in a primary handwork course. 80 PAPER AND CARDBOARD CONSTRUCTION Besides the making of mounts, whether of heavy cov- er paper or mounting boards, there are many other problems which may be grouped as card problems, to be made of tag board and heavy cover papers. These are arranged in places in the schools where they can be handled successfully, and it will be seen that they give a good drill upon careful measuring and cutting to the line. The list may be extend- ed indefinitely, especially if compasses be available. The extensive use of the compass is not advised where the pupils are required to make their own designs as they can seldom produce good outlines based upon compass curves. The arrangement of card problems and materials by grades is as follows: First Grade 131 Mounted drawings (Heavy cover paper, gray drawing paper) 132 Book marks (Medium tag board) 133 Calendar (Heavy cover paper or mounting board) Second Grade 231 Desk blotters (Blotting paper and heavy cover paper) 232 Photo mount (Heavy cover paper) 233 Glass cover (Heavy tag board) Third Grade 33 1 Post card (Medium or heavy tag board) 332 Page holder (Heavy cover paper) 333 Shipping tags (Heavy tag board) Fourth Grade 43 1 Postal scale ( Marble board and bristol board ) 432 Folder picture mount (Heavy cover paper or mounting board) 433 Desk pad (Straw board, heavy cover paper, thin cover paper ) CARD PROBLEMS 131. Mounted Drawings 1 piece Heavy cover paper 9"x 1 2" 1 piece Gray drawing paper 9 n xl2" Paste Rule, pencil, crayon, scissors U AST ONE POSSIBILITY FOR FOUR MOUNTS DIRECTIONS a. Cut two or more mounts from the 9 n xl2" sheet of heavy cover or mounting paper In the cut is shown how (our mounts of different sizes and shapes may be cut from the large sheet b. Cut as many pieces of drawing paper as there are mounts Each piece of drawing paper should be of such size and shape as will look well when mounted c. Make drawings on pieces of drawing paper d. Mount drawings by fastening the two upper corners with a little paste NOTE The teacher may determine the number, size, and shape of the mounts. The pupils have a chance to study, under the teacher's direction, the size and proportion of the tSZ PAPER AND CARDBOARD CONSTRUCTION pieces of drawing paper when these are being cut to size. Color is important here. To simplify matters for public school work the mounting paper may be of a medium or dark gray and the drawing paper of a lighter gray. The same idea works out well in tones of brown. The directions given above may be reversed and after drawings are made and drawing paper cut, the mounts may be made of suitable size and proportion to fit the drawings. 132. Book Marks I piece Medium tag board 6"x9" Rule, pencil, scissors n n n w FOUR BOOK MARKS FROM 6 n x9 » STOCK SAME PIECES WITH OTHER BORDERS DIRECTIONS a. The teacher should determine beforehand several rectangular shapes which can be cut from the 6"x9" piece Four pieces of different sizes and shapes are shown in the drawings b. Have the pupils lay off on the piece of tag board, shapes as nearly as possible like those shown by the teacher This laying out is done without measuring. The teacher should indicate the method of procedure by making a drawing on the blackboard CARD PROBLEMS c. After all the pieces are cut to the desired rectangu- lar shapes, lines are drawn across the corners with the rule to indicate the parts to be cut away d. Some simple line or band decorations may be put on with pencil or crayon NOTE In place of following the teacher's arrangement of shapes from a blackboard drawing, pupils may be encour- aged to make their own designs and border decorations. In some cases other forms of decoration may be attempted, if the teacher be competent to set adequate limitations. 133. Calendar I piece Heavy cover paper, 6 H x9", or heavy mounting paper 1 Calendar about 1 M"x2" 1 Picture, — halftone or photograph Paste Rule, pencil, scissors DIRECTIONS a. Cut mount to size and shape which is determined by the size and shape of the picture combined with the size and shape of the calendar pad b. Consider the spaces left at the sides and top and bottom, consider also the proportion of these spaces with the spaces occupied by the oppoft picture and pad TYPICAL ARRANGE- MENT OF MOUNT 84 PAPER AND CARDBOARD CONSTRUCTION c. When picture and pad are satisfactorily located make light pencil marks at the corners in order to know just where they are to be replaced in pasting d. Paste picture in place e. Paste calendar in place NOTE A piece of mounting board may seem more suitable, especially if one wishes to stand the calendar upon a shelf. 231. Desk Blotters 1 piece Blotting paper 9"x 1 2" 1 piece Heavy cover paper 6 n x9" 2 Long narrow pictures about Wx5^s n Paste, colored cord (or narrow ribbon) Rule, pencil, scissors, punch BLOTTERS TIED UNDER COVER DIRECTIONS a. Cut four pieces blotting paper each 3 n x8 n b. Cut two pieces heavy cover paper each 3 n x8" c. Punch holes at each end and tie one piece of cover paper over two pieces of blotting paper with colored cord or narrow ribbon; make two models d. Trim pictures to desired size and paste in place NOTE One of these may be used by the pupil, and the other used as a gift, or saved for exhibit purposes. CARD PROBLEMS 232. Photo Mount 1 piece Heavy cover paper 6"x9" Unmounted photograph or small colored poster or a colored magazine illustration A black and white halftone or line drawing will do if noth- ing else be available Paste Scissors SUGGESTIONS FOR PROPORTION IN MOUNTING PANEL PICTURES DIRECTIONS a. Cut out picture b. Select suitable color in mounting paper Dark colors can best be used with photographs and with colored pictures. White and lighter colors are suitable for line drawings and halftones. Gray is more likely to be used successfully than any other color. Black may be used in place of dark colors c. Cut mount in good proportion and paste Get variation in sizes, and have bottom margin larger than side margin. Avoid over crowding and too striking con- trasts OTHER SUGGESTIONS FOR MOUNTING 86 NOTE PAPER AND CARDBOARD CONSTRUCTION In case there are any especially good pictures, they may be mounted first upon paper with a narrow margin and then mounted upon the larger mount as illustrated at the left and right of both drawings. 233. Glass Cover 1 piece Heavy tag board 6"x9" Rule, pencil, scissors (also compass if available) A / c \ 3g*3g \ / X a \ / L \ / 6"x9" STOCK LAID OUT MARKING COMPLETED CTIONS OCTAGON COVERS a. Lay out from drawing Make A and B 3" square, make C 33^" square, next to A and at the top of card, make D 3}^" square, from lower right corner of card b. Cut out A, B, C, and D A and B are to be cut into regular octagons later, C and D will remain only approximately regular c. Lay out square A as a regular octagon from second drawings Draw diagonals and measure distance from corner to center with strip of paper or tag board, lay this out from each corner along adjacent sides as shown for one corner in the drawing, connect the points as indicated, cut off comers d. Decoration by means of border lines or simple cen- ter pattern may be added CARD PROBLEMS 87 NOTE A convenient use for this model is to cover a glass of liquid, which for any reason, as for sickness, must remain for a time unused. If compasses be available, the octagon may be laid out more easily by swinging the distances from the corner with them. In place of an octagonal cover, a cir- cular one may be made with a radius of 1 K" or 1 M". The decorations may be made with a brush and water color or with pen and ink or with pencil. 331. Post Card 1 piece Medium or heavy tag board 6"x9" Rule, pencil, scissors THREE STYLES OF POST CARD 3%"x53 DIRECTIONS a. Lay out and cut to size one or two cards Sizes may vary from 3"x5" to 33^"x6" b. Put border along top or around the card with rule and pencil Pen and ink or water color may be used in place of pencil c. Address the card to self or to a friend If to be used to send a message to a friend, note may be written and stamp affixed in class, and information given regarding postal rates and the postal system PAPER AND CARDBOARD CONSTRUCTION 332. Page Holder 1 piece Heavy cover paper 6"x9" (or 3 n x6") Rule, pencil, scissors, punch A few punches will be enough for the whole class 2"x6» STOCK LAID OUT FINISHED PIECE DIRECTIONS a. Lay out vertical measurements See first drawing b. Lay out horizontal measurements and punch four holes as illustrated See second drawing c. Cut inside lines for tab, cut corners from tab at C C, and cut outside corners B B See last drawing NOTE Two of these may be made, or one may be changed to other proportions. If the 3 n x6" stock be used, only one can be made of the given size. The use of the page holder as a marker in a book or magazine is obvious. 333. Shipping Tags 1 piece Heavy tag board 6"x9" 1 piece String 1 n long for fastening Glue Rule, pencil, scissors a *■*- TAG LAID OUT TO SIZE CARD PROBLEMS DIRECTIONS a. Cut four pieces of tag board each 2M"x4" b. Cut eight pieces of tag board each M n x^" c. Draw center lines lengthwise of each large piece d. At two end corners lay off points K n each way and connect these points with lines See right of drawing e. Cut on these lines f. On center line /£" from end, glue one of the small pieces of tag board. Glue another on the other side directly under the first square g. Punch a hole thru these squares when the glue is dry h. Pieces of string or wire may be put in ready for use NOTE Very often there are small pieces of tag board that are left from other exercises which may be used in making the shipping tags. It may be well in small classes to use an eyelet to add strength. Other shapes may be made, especially increase in length. 431. Postal Scale 1 piece Marble b< 1 piece Bristol board 6"x9" 1 piece String 30" long 1 Top shot wad or small square of Marble board 30 pieces Heavy tag board 3"x6' ? For use of entire class for weights Glue, 2 eyelets Rule, pencil, scissors, punch, compass A strip of paper with a pin thru one end and a pencil point thru the other will serve for a compass 90 PAPER AND CARDBOARD CONSTRUCTION FINISHED POSTAL SCALE DIRECTIONS a. Cut one piece marble board 5/^"x8/^ n b. Cut one piece bristol board same size c. Rub a thin coat of glue on the marble board, place bristol board on the glued surface and press hard Glue must be spread evenly and boards placed under a heavy weight d. When glue is dry, draw center line lengthwise of bristol board e. Measure down 3^" on center line for hole at A Punch and set eyelet f. Locate hole at B Put in eyelet % n from top and 1%" from center line g. Cut one piece of string about 6" long and tie in hole at A This is to be made into a loop for hanging h. Thread the remaining string thru the hole at B i. Punch a small hole in the center of the paste board shot wad and thread both ends thru it Tie a knot at the ends of the string at D CARD PROBLEMS 91 j. Locate the lines at E as follows: Take as many pieces of tag board 3"x6" as will weigh one ounce and place in the string at F; now suspend the scale by the short string in A and place a point at E which shall represent one ounce on the scale. A two ounce mark or a half ounce mark may be located in the same manner with the proper num- ber of card weights NOTE This scale may be used to weigh letters and parcels up to two or three ounces and if made carefully is quite re- liable. If possible, the work should be placed in some sort of clamp or press as soon as it is glued. If nothing better be available heavy weights may be used. Always place clean pieces of paper on each side of the work while it is being pressed. If a simpler process be desired, a piece of heavy tag board or heavy bristol board may be used alone, thus doing away with the difficulty of gluing. 432. Folder Picture Mount 1 piece Heavy cover paper 6"x9" Or 9 M xl2" if necessary 1 piece Cover paper 6"x9" Of different color than above Paste Rule, pencil, scissors PAPER AND CARDBOARD CONSTRUCTION V'- □ TWO FOLDERS OPEN TO SHOW MOUNTING FOLDER CLOSED DIRECTIONS a. Cut inside mount for picture and paste at top Allow a little distance at sides and top and rather more at the bottom, being sure that the color goes well with the picture b. Cut outside folder, crease, and paste mounted pic- ture on right inside page of folder Select color that will go well with both picture and inside mount, and be careful of proportions c. Outside of folder may be given a simple decora- tion if desired See drawing at right NOTE If intended to stand upon a shelf or table it will be better to use mounting board or heavy mounting paper in place of the cover paper. 433. Desk Pad 1 piece Straw board 8"xl 1", cut from 9"x12 n 1 piece Heavy cover paper ^x^" 1 piece Heavy cover paper (different color), or binders' cloth 6"x9 n 1 piece Thin cover paper 9"xl2 n 1 piece Blotting paper 9"x 12" Paste, glue Rule, pencil, scissors CARD PROBLEMS STEPS IN MAKING DESK PAD— 8 "x 11" DIRECTIONS a. Place the piece of heavy cover paper on the straw board and cut the corners off as shown in the drawing at A The corners should be cut far enough away from the cor- ners of the straw board so that when the paper is folded over the edges it will completely cover the straw board at the comers 94 PAPER AND CARDBOARD CONSTRUCTION b. Paste the folded edges of the paper down to the straw board as shown at B c. Cut one piece of heavy cover paper, or the binders* cloth, 5M"x5/^ n to make the four corners d. Make the corners as follows: (See drawing below) 1 . Fold bottom edge to top edge and crease; open again 2. Fold left edge to right edge and crease; open again 3. Fold in each edge about H n and crease; open again 4. Cut off corners within V^ of intersections of last folds 5. Cut on the folds thru the center of the sheet which will divide the paper into four equal parts 6. Fold "a" to "b" in each section e. Fasten corners in place using paste or glue under folds only, as shown at E on page 93 f. Cut one piece of thin cover paper 7M n xlOM n g. Paste this in place and press firmly as at C The front of the desk pad is shown at D NOTE A sheet of blotting paper 8"x 1 1 " may be cut and placed at D if desired. In addition to the desk pad, it may be well to make large mounts for blue prints and charts and other illustrative material. Upon the opposite page are shown the full number of card problems which have been suggested. 131 CARD PROBLEMS 132 132 132 n I | l (ft II u J Eac BOO h — 4g L ong K MARKS 96 133 CAiSJDAR <*£>' mowed sm/ms CALENDAR 23 111 \i a-fS* BLOTTERS 232 jfx 6 ' PHOTO MOUNT 233 GLASSCMR 33 1 n » rasr £v*/pz> 332 ^32 I --^T? I :=== ^J PAGE HOLDERS 333 SHIPPING TAG A3\ 432 433 CARD PROBLEMS ARRANGED BY GRADES 96 PAPER AND CARDBOARD CONSTRUCTION V ENVELOPE PROBLEMS ENVELOPES and paper sacks are typical problems for paper construction and are varied enough in shape to suit the abilities of pupils of different ages. The mak- ing of envelopes is of importance industrially, altho, of course, automatic machinery takes the place of most of the hand processes. Yet there is enough similarity between the hand and the machine process to make the type of construction evident. Careful "laying out", cutting, folding, and gluing are necessary for successful work and must be insisted upon at all times. To keep up the interest in the making of envelopes, several forms are introduced, and the uses of the finished envelopes are different. Mailing envelopes are made in many shapes and sizes and from different materials. Filing envelopes are made in different proportions to fit particular uses, and increasing in difficulty as different school grades are reached. Paper sacks are included with the envelope pro- blems as they are of the same general character. Many uses for the envelopes and sacks will suggest themselves and different constructions may be made as other needs appear. It is hoped that teachers will find in these outlines constant hints for new ways to attack the problems in paper and card board work, but it is also expected that a reasonable number will always have a definite line of problems to present to pupils, and will not hesitate to give such directions as will make the work clear to the pupil. ENVELOPE PROBLEMS 97 More freedom may well be allowed in the uses of the en- velopes as made, than in the methods of making them. As suggested for the card problems, there is a good deal of il- lustrative material which should be saved for future reference, and which if mounted or saved in envelope files would be convenient of access as needed. Certain of the envelope files will be found convenient for newspaper clippings, and others for magazine illustrations. The arrangement of envelope problems by grades is as follows: First Grade 141 Envelope folder (Thin tag board or heavy cover paper) 142 Square envelope (Book paper or cover paper) 143 Pocket for clippings (Thin tag board) Second Grade 24 1 Paper sack (Thin cover paper or manila wrapping paper) 242 Mailing envelope (Bond paper or flat writing paper) 243 Long mailing envelope (Bond paper) Third Grade 34 1 Photo filing envelope (Light or medium tag board) 342 Long filing envelope (Medium tag board) 343 Large filing envelope (Medium or heavy tag board) Fourth Grade 441 Sack with folds (Thin cover paper) 442 Flat envelope file (Medium tag board, binders' cloth, cloth board, marble paper) 443 Book envelope file (Medium tag board, cloth board, binders' cloth, marble paper) 98 PAPER AND CARDBOARD CONSTRUCTION 141. Envelope Folder 1 piece Thin tag board or heavy cover paper 6"x9" Paste Rule, pencil, scissors [c . - & FOLDER CUT TO SIZE PARTLY FOLDED FINISHED DIRECTIONS a. Place the sheet of paper with the long edges in a horizontal position b. Fold left edge nearly to center of sheet and crease c. Fold right edge nearly to center of sheet and crease d. Open to original position e. Fold bottom edge up nearly two-thirds of the dis- tance to the top edge and crease f. Fold top edge down nearly to folded edge at bot- tom, crease and open g. Cut away corners as indicated in drawing at A, B, CD These cuts may be made at an angle as shown in drawing, or they may be made on folded lines h. Refold all parts ENVELOPE PROBLEMS NOTE Different shaped folders should be made if time per- mit. It may be well to apply paste for about one-half inch in width along the inside edge of bottom lap and press firmly in place to make a regular envelope in place of the envelope folder. 142. Square Envelope 1 piece Book paper or cover paper 9"xl2" Paste Rule, pencil, scissors i y s • / * o / / / • \ y i y N y y 1 N. ' X ' N i X. / if- . \ y y *>. _ _ _ ^j / \ f \ Vs STEPS IN MAKING SQUARE ENVELOPE 100 PAPER AND CARDBOARD CONSTRUCTION DIRECTIONS a. Fold one short edge to one long edge and crease on diagonal fold b. With paper in this position cut away the three inch strip This leaves the paper 9" square c. Fold the other diagonal d. Fold A to B, and C to D As shown in first drawing e. Fold bottom up, — E to F As shown in second drawing f. Fold top down, — I to J As shown in third drawing g. Open top part back to original position, and with rule draw pencil line from K to L, and M to L h. Open all folds and cut away portions G and H i. Fold in sides and paste at D j. Apply paste at edges of bottom fold and press into place NOTE Step "h" may be omitted to simplify the work and the paper left square but the folds will be more clumsy 143. Pocket for Clippings 1 piece of Thin tag board 9 n xl2 n Paste Scissors POCKET CUT TO SIZE POCKET FOLDED ENVELOPE PROBLEMS 101 DIRECTIONS a. Cut sheet to 9 n x9" as directed in 1 42, "a" and 'V b. Fold other diagonal c. Fold in the four corners about one-half inch past the center of the sheet, and in the following order, — A, B, C, D, as shown in drawing d. Unfold top part, D e. Cut on fold E F f. Paste as in 1 42 241. Paper Sack 1 piece Thin cover paper or manilla wrapping paper 9"x 12" Paste Rule, pencil, scissors ZT-1 PAPER SACK CUT TO SIZE DIRECTIONS a. Place the sheet of cover paper with the long edges in a horizontal position b. Fold the left edge to within about one inch of the right edge and crease c. Fold the remaining one inch to the left and crease 103 PAPER AND CARDBOARD CONSTRUCTION d. Fold the bottom up about one inch and crease e. Open the whole sheet and cut away the parts as shown in the drawing f. Refold in the same order and paste the laps on the outside NOTE If desired small notches may be cut in the top edge after it is pasted to give a closer resemblance to the usual form. 242. Mailing Envelope 1 piece Bond paper or flat writing paper 9 n xl2 n Paste Rule, pencil, scissors ENVELOPE CUT TO SIZE ENVELOPE FOLDED a. DIRECTIONS With sheet on desk and long edges in horizontal position, lay out as indicated in drawing The following order is suggested: (1) Locate and draw horizontal lines, making measurements from the bottom of the sheet (2) Locate and draw vertical lines, making measurements from left edge of sheet (3) Locate and draw slanting lines ENVELOPE PROBLEMS 103 b. Call attention to all cutting lines and consider shape c. Cut to lines d. Fold on light lines e. Consider final shape f. Paste end laps g. Paste bottom lap 243. Long Mailing Envelope 1 piece Bond paper 9"xl2 n Paste Rule, pencil, scissors ENVELOPE CUT TO SIZE ENVELOPE FOLDED DIRECTIONS a. Lay out in same manner as 242 Do not consider rounded corners until whole problem is laid out in straight lines b. Lay out rounded corners with pencil without meas- urements The teacher should show on the blackboard how much the corners are to be rounded c. Cut to shape d. Fold and paste as in 242 341. Photo Filing Envelope 1 piece Light or medium tag board 6"x9" Glue Rule, pencil, scissors 104 PAPER AND CARDBOARD CONSTRUCTION PHOTO FILING ENVELOPE DIRECTIONS a. Locate and draw lines for folds as indicated in the drawing, — the first K n and the second 4M" from the left edge b. Locate and draw a line M n from the bottom edge and parallel to it c. Draw the short slant lines as indicated d. Consider the shape to which the material is to be cut e. Cut on lines indicated f. Fold on light lines and consider final appearance g. Spread glue on laps and press firmly in place NOTE The bottom should be folded up on the outside while the lap on the side may be folded either on the inside or on the outside. This envelope is suitable for filing 4 n x5 n dry plates or films or unmounted photographs. Mounted photo- graphs not over 4 M n x5M B can be filed comfortably in an envelope of this size. 342. Long Filing Envelope 1 piece Medium weight tag board 6"x9 n Glue Rule, pencil, compass, scissors ENVELOPE PROBLEMS 105 Y '\r-2f— \ / X ■) LONG FILING ENVELOPE DIRECTIONS a. Lay out lines for folds and cuts according'to dimen- sions on the drawing The order of procedure is suggested by directions in num- ber 341 b. Draw center line as shown in drawing c. With compass set at 1 M" radius describe an arc as shown at A. The center for this arc will be outside the sheet of tag board and any piece of waste paper may be used on which to extend the center line. The location of this center may be determined by the pupil d. Cut, fold, and glue in same manner as in number 341 343. Large Filing Envelope 1 piece Medium or heavy tag board 9"x12' Glue Rule, pencil, scissors 106 PAPER AND CARDBOARD CONSTRUCTION Jl P *g \ V \ ** - Z± H / , c ^J LARGE FILING ENVELOPE DIRECTIONS a. Place the sheet of tag board on the desk with the short edges in a horizontal position b. Begin at left edge and make measurements on both top and bottom as follows, — 2% n from left edge, 4M n from last point located, then 2^" from last point c. Draw vertical lines thru these points d. In the same manner locate and draw the horizontal lines e. Locate points and draw lines for the slanting cuts f. Consider final shape before cutting g. Cut to shape indicated by heavy lines h. Fold on light lines i. Consider the construction of the finished envelope as shown in the second drawing j. Apply a thin coat of glue to the laps and press firmly in place The top lap is left without gluing ENVELOPE PROBLEMS 107 441. Sack with Folds 1 piece Thin cover paper 9"x12" Paste Rule, pencil, scissors i 1 1 ~^ <*~2d$&> MAILING ENVELOPE LONG NWUNC ENVELOPE 342 nm LONG FJLING ENVELOPE 343 I 4JJ7jf\ LARGE FILWC ENVELOPE 44 I 44Z <443 3AOf WITH FOLDS FLAT ENVELOPE FILE BOON ENVELOPE FILE ENVELOPE PROBLEMS ARRANGED BY GRADES PLANNING OF COURSES 115 VI PLANNING OF COURSES VW/HILE the preceding chapters describe what may W seem to be desirable sequences for use in schools, the authors do not wish to recommend that all teachers who use the book shall follow such an arrangement, but prefer to have the book suggestive to any one who may have the work of planning courses in paper and cardboard construction. Such courses will vary as the point of view varies. The educational ideals of a community, the re- quirements of a superintendent, or the particular interests of the supervisor may affect the whole scheme of organization. After an analysis of the fundamentals in planning a course and a brief statement of some of the recognized points of view, four schemes are given as typical outlines of courses of study. FUNDAMENTALS IN PLANNING In planning a course of study in any subject, the first matter demanding attention is the formulation of definite aims which may be accomplished thru the course. The more definite and specific these become the better can a course be adjusted to meet them. The ideals of the local school system may form the background for this determina- tion, the point of view of its officers and the training and experience of the special supervisor must all be considered; the details of the regular course of study and of the school administration and the wishes of teachers in the lower grades 116 PAPER AND CARDBOARD CONSTRUCTION all effect the purpose and scope of the course, but these are only a starting point for a systematic statement of such particular aims as can reasonably be expected to have a place in a rational course of study. The supervisor's first duty then is to determine the purpose of the course as a whole and the purposes of the different parts of such course, either by grades or by prin- cipal divisions of the subject. Some of the purposes for the course as a whole are named in the next section as "Points of View." The purpose back of this book is in- dicated in the introduction. Purposes for the principal di- visions of paper and cardboard work as described here are given at the beginning of chapters II, HI, IV and V. The next matter requiring attention is the determination of the things which shall be made and what information shall be acquired in the progress of instruction. On pages 119 to 122 different arrangements of the course are indicated, and steps in the making of each problem are given on pages 1 6 to 113. This detailed analysis includes the number and name of each problem, the material and equipment needed by the pupil, a working drawing, direc- tions for making the problem, and supplementary notes. The planning of a course should at least be suggested by the supervisor altho many details may be left to the individual teacher. When it comes to methods of handling the work in the class room, they should be left largely or entirely to the teacher in charge of the room. The relations of the supervisor to the teacher are indicated in chapter VIII. It PLANNING OP COURSES 117 is important to remember here that as far as the planning of a primary handwork course is concerned, the supervisor must: (a) determine the purposes of the course, (b) outline the content of the course in its best arrangement of detail, (c) see that such methods are used as will bring proper results. THE NUMBERING SYSTEM In order that the supervisor may be able to indicate briefly the various problems in a course, it is desirable that some simple symbol be used, and a numbering system has been selected for use here. The numbering system throuout the book is as follows: There are three numbers em- ployed for each problem and they read from the left as follows: 1 2 1 (one-two-one) square box. 4 3 3 (four- three-three) desk pad. The first number at the left represents the grade in school: 1 (one) referring to the first grade 2 (two) referring to the second grade 3 (three) referring to the third grade 4 (four) referring to the fourth grade The second number, in the middle, represents the group from which the problem is selected: 1 (one) referring to the group of book problems 2 (two) referring to the group of box problems 3 (three) referring to the group of card problems 4 (four) referring to the group of envelope problems The third number at the right represents the intended sequence of the group in each grade: 1 or 2 or 3 referring to the first or second or third problem of the selected group and in the particular grade. 118 PAPER AND CARDBOARD CONSTRUCTION The following table represents the arrangement by grades and by groups: FIRST SECOND THIRD FOURTH GRADE GRADE GRADE GRADE Book Problems 1 1 1 2 1 1 3 1 1 4 1 1 1 1 2 2 1 2 3 1 2 4 1 2 1 1 3 2 1 3 3 1 3 4 1 3 1 1 4 2 1 4 3 1 4 4 1 4 1 1 5 2 1 5 3 1 5 4 1 5 1 1 6 2 1 6 2 1 7 3 1 6 4 1 6 4 1 7 Box Problems 1 2 1 2 2 1 3 2 1 42 1 1 2 2 222 32 2 42 2 1 2 3 2 2 3 32 3 32 4 42 3 42 4 42 5 Card Problems 1 3 1 2 3 1 3 3 1 43 1 1 3 2 2 32 3 3 2 4 3 2 1 3 3 2 3 3 33 3 4 3 3 Envelope Problems ; 1 4 1 24 1 34 1 44 1 1 42 242 342 442 1 43 2 4 3 34 3 44 3 Variations from this order are suggested in the following pages but the numbers may still be used for purposes of classification. PLANNING OF COURSES 119 In the determination of purposes for the handwork course the following points of view are significent: THE POINT OF VIEW The point of view in planning a course in primary handwork may be that of a logical arrangement of pro- cesses of handling materials so as to bring in a progress from easy to difficult, and to have each exercise prepare for the next. The use of the projects may take a secondary place or may correlate by running in a parallel direction, the work being modified so as to give the desired sequence and at the same time meet the uses which appear from time to time. Information regarding industrial phases of the work may be given in connection with the sequenced problems. The point of view may be the grouping of types of construction with the emphasis placed upon a logical ar- rangement of processes as before or upon the meaning of the subject matter. The general arrangement of the prob- lems in this book is of four groups distributed over the first four grades. Within each group there are sequences ar- ranged in order of difficulty. There seems to be an advan- tage in this arrangement in the printed book as it enables the teacher to follow each group of problems from beginning to end. In a course of study, such an arrangement gives the child enough of each kind of problem to keep up the interest and to give an adequate view of the type of work. The point of view may be that of the thought side involved and the projects be so planned that they will be- come a part of an organized study of details of selected in- dustries. Handwork becomes in this case of secondary im- portance and the informational values predominate. The making of things is then for illustrative purposes, to make ideas more definite, to give a more adequate notion of pro- cesses of manufacture, or to teach the nature of materials thru 130 PAPER AND CARDBOARD CONSTRUCTION their manipulation. This informational value should always be present in some degree, but the emphasis may not al- ways be placed upon the ideas involved. The point of view may be the technical value of the skill involved in the making of the different projects. This skill may be the beginning of a general dexterity and con- trol of the hand and eye or it may be the beginning of a special skill related to the particular type of work. This skill comes largely thru continued drill upon a few opera- tions with a concentration of attention and effort. For a general dexterity and fundamental training of the hand as a foundation for special skill in later work, two or three re- peats should generally be enough. These must require the best interest and diligence of which the pupil is capable, for real growth. For special skill in the particular operations it is necessary to repeat a process many times, or until it be- comes nearly automatic, and this usually has no place in the public schools, or at least not in the lower grades. Where this special skill is desired, many of the problems suggested in this book will be found of value in repeat work. It must be recognized however that commercial processes include devices and kinks which save time and labor, and where many repeats are looked for, these should be employed. References covering this subject are indicated in the biblio- graphy. The point of view may be as an aid to art teaching, the providing of small objects suitable for decoration, or fur- nishing an outlet for the design of paper and cardboard work. Too often does the art teacher find it difficult to give adequate directions for making boxes, booklets, enve- lopes, and card problems, and the outlines here given will aid in such work and enable the art teacher to plan parallel courses in drawing and construction. The paper and card- PLANNING OF COURSES 121 board construction in this case assumes a position supplemen- tary to the drawing course, and may have its arrangement determined by the organization of the work in drawing. The point of view may be that of an aid to teaching any or all of the regular elementary studies, and such prob- lems selected as will meet needs of the class room as they appear from time to time. As an example, a scrap book may be made when collections of illustrative material need a permanent mounting. It is important here to realize that only such work should be given as will meet the range of the pupil's ability. Such work in any case loses all of its definiteness and becomes unsystematic, but may be of ser- vice to other subjects so as to warrant its becoming a small part of a public school course. The point of view may be that of method in teaching, and the planning of the primary courses in handwork may have as its first consideration the handling of the work in class, including the method of presentation, a study of the cost and care of equipment and supplies, and the apportionment of time to the different branches. Handwork may be a method only and have no special content of its own. Of the things which seem desirable to teach in the elementary school, it is found that some can best be taught in the handwork class. Of the habits which seem desirable to train, it is found that some can be well emphasized in the handwork class. Thus handwork in some places has no identity as a subject, but is a way of handling certain other school subjects. The point of view may be the building around centers of interest. Such features of social activity as occupations, civic life, the home, and holidays may become central thoughts in a part of the elementary curriculum, and stories, number work, descriptions, drawing, and the making of things, all serve to add meaning to the ideas involved. This studying 14Z PAPER AND CARDBOARD CONSTRUCTION of the interests of children with the endeavor to meet them has become the most significant feature in many schools and details of the course have been modified as needed to meet these interests. In such places the suggestion of such prob- lems as are described in this book does not need to concern itself with any logical arrangement of processes. Whatever the point of view, the planning of a course is one of the important functions of the supervisor of primary handwork and should be given its due consideration. The determination of the purpose or point of view, the outlining of such details of the course as will carry out the purpose, and the making of suggestions of methods for handling these details belong to the supervisor. ARRANGEMENT OF PROBLEMS There are different ways of grouping the problems in each grade, so as to bring in a sequence of manipulations of increasing difficulty. It is also possible to arrange several sequences, each more or less independent of the others but enabling the pupil to profit constantly from his previous ef- forts. Four arrangements are suggested: A First grade: — book problems, box problems, card pro- blems, envelope problems Second grade, third grade, and fourth grade: — same group- ing as for first grade but with added difficulty in each grade This grouping is the most systematic and logical B Each grade: — a problem or two from each group above, and then a repeat from each group These changes may seem desirable for the sake of variety and interest C Each grade: — a selection of problems from each group arranged in the order of difficulty for the entire scheme regardless of the classification of problems This arrangement may seem a little disjointed in content, but furnishes a very definite line of training for the child and may prove more interesting than "A" or "B" PLANNING OF COURSES 123 First and second grades: — arranged as in "A" Third and fourth grades: — a concentration upon one or two groups of problems for most of the work of an entire year This arrangement furnishes a training in technical skill not possible with the other arrangements PROBLEMS GROUPED FOR EACH GRADE Groups of problems for each grade are outlined below as suggested at "A". The full arrangement of problems with a statement of the new processes or those especially emphasized in each problem, by grades, is given below. It is understood that nearly every problem involves some re- peat of former processes, besides the new processes. Many of the problems may be omitted if there is not enough time, but some problems should be taken from each group. FIRST GRADE BOOK PROBLEMS I. 111. Mounting folders - - page 1 6 Folding, creasing, cutting picture, pasting picture II. 112. Booklet folder - - page 17 Tearing edge, gluing or pasting narrow edge III. 1 1 3. Pocket note books - page 1 8 Folding for 8, 12 and 16 pages, sewing single section thru three holes, tearing leaves apart IV. 114. Book of color schemes - page 2 1 Study of color samples, selection of colors, mounting colors V. 115. Drawing book - page 22 Folding wide opening book, making drawings in book VI. 1 16. Laundry list - - page 23 Fastening eyelet, tying cord, writing title on outside BOX PROBLEMS VII. 121. Square box - - page 59 Folding stiff material, gluing square corners 124 PAPER AND CARDBOARD CONSTRUCTION VIII. 122. Square tray - - page 60 Folding and gluing narrow folds IX. 123. Rectangular tray - page 61 Folding, cutting, and gluing heavy material CARD PROBLEMS X. 131. Mounted drawings - page 8 1 Studying proportions and mounting with paste XI. 1 32. Book marks - - page 82 Determining outline and planning border, making line with pencil or crayon XII. 1 33. Calendar - - page 83 Mounting of picture and calendar together ENVELOPE PROBLEMS XIII. 141. Envelope folder - page 98 Folding and cutting to folded line, and cutting off slant edge XIV. 142. Square envelope - - page 99 Folding accurately to line and pasting neatly XV. 143. Pocket for clippings - page 1 00 Careful cutting to folded lines SECOND GRADE BOOK PROBLEMS I. 211. Paper portfolio - - page 24 Measuring for length, connecting points with pencil, and using stay tape over crease II. 212. Paper portfolio with laps - page 25 Measuring for length, -three dimensions, laying out corners III. 2 1 3. Book of designs - page 26 Sewing thru four holes, lettering cover IV. 2 1 4. Weather record - page 2 7 Observation of weather and careful pasting of weather flags V. 215. Receipt book - - page 28 Sewing several thicknesses of paper, gluing binders' cloth over outside fold VI. 2 1 6. Note book - - page 30 Sewing two sections together, gluing book into cover PLANNING OF COURSES 135 VII. 2 1 7. Paged blank books - page 3 1 Numbering of pages, study of arrangement of pages BOX PROBLEMS VIII. 221. Small square box - - page 62 Laying out box to dimensions, cutting and folding to measured lines IX. 222. Rectangular open box - page 63 Laying out larger measurements, making two measure- ments with one setting of rule X. 223. Box with reinforced corners - page 64 Scoring heavy material, use of stay tape on box corners CARD PROBLEMS XI. 231. Desk blotters - - page 84 Cutting blotters to uniform size, punching and tying XII. 232. Photo mount - page 85 Study of proportion and color in mounting, mounting upon double mounts XIII. 233. Glass cover - - page 86 Laying out of octagons, making simple octagonal designs ENVELOPE PROBLEMS XIV. 241. Paper sack - - page 101 Folding, and cutting long fold XV. 242. Mailing envelope - page 102 Laying out several small measurements, careful pasting and folding XVI. 243. Long mailing envelope - page 1 03 Laying out and cutting rounded corners THIRD GRADE BOOK PROBLEMS I. 311. Scrap book - - page 36 Folding double center for book, gluing cover over leaves so as to make two sharp edges II. 312. Small sewed pamphlet - page 37 Sewing two, three, four and five sections III. 3 1 3. Sewed pamphlet, reinforced back page 40 Gluing binders* cloth around square corner fold 126 PAPER AND CARDBOARD CONSTRUCTION IV. 314. Cloth covered portfolio - page 4 1 Making of case for bookbinding: — pasting binders' cloth to cloth board, gluing laps down, pasting lining paper inside V. 315. Glued booklet - - page 42 Gluing several sections one into another VI. 3 1 6. Cloth bound book - page 43 Fastening sewed sections into case: — backing sections* gluing against covers, and lining BOX PROBLEMS VII. 32 1 . Covered small box - page 65 Fitting cover to box, pasting colored paper over box and cover VIII. 322. Pencil box with fitted cover page 66 Fastening corners with double paper IX. 323. Candy box - - page 67 Making end folds, fitting laps at ends X. 324. Folding box - page 69 Very accurate laying out and cutting, fitting of folded tabs CARD PROBLEMS XI. 331. Postcards - - page 87 Neat cutting of heavy material, making banded decoration XII. 332. Page holder - - page 88 Punching and cutting between holes, cutting corners XIII. 333. Shipping tags - page 88 Laying out from center line, punching three thicknesses, tying loop ENVELOPE PROBLEMS XIV. 34 1 . Photo filing envelope - page 1 03 Laying out with care to exact size, gluing neatly XV. 342. Long filing envelope - page 104 Use of compasses, cutting of curved line XVI. 343. Large filing envelope - page 105 Cutting and gluing large pieces of heavy material PLANNING OF COURSES 127 FOURTH GRADE BOOK PROBLEMS I. 411. Pocket paper file - page 46 Cutting of marking tabs, gluing of hinge II. 412. Desk paper file - page 47 Cutting tabs from heavy material, gluing large pieces of stock III. 413. Note book covers - page 47 Making hinge of binders' cloth, punching holes and set- ting eyelets IV. 414. Portfolio with cloth comers page 50 Fitting of corners and back, gluing up carefully V. 415. Bound scrap book - page 5 3 Combination of problems number 3 1 1 and 3 1 6 VI. 416. Bound drawings - page 54 Sewing thru cover and drawings VII. 4 1 7. Rebound book or bound magazines page 5 5 Removing old covers and attaching canvas backing BOX PROBLEMS VIII. 42 1 . Pin box with cover - page 70 Pasting cover paper over sides and cover of box IX. 422. Post card box - page 72 Laying several measurements from center line, very care- ful folding, and neat gluing X. 423. Original box - page 73 Designing box and making working drawing, cutting of straw board, lining of box and cover XI. 424. Pen box - - page 74 Making of very accurate joints with straw board and box board XII. 425. Sliding box - - page 76 Fitting of case to box CARD PROBLEMS XIII. 43 1 . Postal scale - page 89 Gluing broad surfaces, marking with standard weights XIV. 432. Folder picture mount - page 91 Studying good proportion for double mount 128 PAPER AND CARDBOARD CONSTRUCTION XV. 433. Desk pad - - page 92 Cutting and fastening of comers of heavy cover paper, fitting of blotters ENVELOPE PROBLEMS XVI. 441. Sack with folds - page 107 Double folding for typical paper sack XVII. 442. Flat envelope file - page 108 Making of flexible hinge, fitting of case to envelopes XVIII. 443. Book envelope file - page 1 1 1 Punching and tying envelopes within case B PROBLEMS SELECTED FROM GROUPS The selection of problems from the book group, the box group, the card group, and the envelope group in reg- ular rotation has at least the advantage of adding the interest which comes from variety. The following arrangement is suggestive for this feature: (See B on page 122) FIRST GRADE Page I. 111. Mounting folders 16 II. 121. Square box 59 III. 131. Mounted drawings 81 IV. 141. Envelope folder 98 V. 112. Booklet folder 17 VI. 122. Square tray 60 VII. 132. Book marks 82 VIII. 142. Square envelope 99 IX. 113. Pocket note books 18 X. 123. Rectangular tray 61 XI. 133. Calendar 83 XII. 143. Pocket for clippings 100 XIII. 114. Book of color schemes 21 XIV. 115. Drawing book 22 XV 116. Laundry list 23 PLANNING OF COURSES 129 SECOND GRADE Page I. 211. Paper portfolio 24 II. 22 1 . Small square box 62 III. 231. Desk blotters 84 IV. 241. Paper sack 101 V. 212. Paper portfolio with laps 25 VI. 222. Rectangular open box 63 VII. 232. Photo mount 85 VIII. 242. Mailing envelope 102 IX. 213. Book of designs 26 X. 223. Box with reinforced corners 64 XI. 233. Glass cover 86 XII. 243. Long mailing envelope 103 XIII. 2 1 4 Weather record 27 XIV. 215. Receipt book 28 XV. 216. Notebook 30 XVI.. 2 1 7. Paged blank books THIRD GRADE 31 I. 311. Scrap book 36 II. 32 1 . Covered small box 65 III. 331. Post cards 87 IV 34 1 . Photo filing envelope 103 V. 312. Small sewed pamphlet 37 VI. 322. Pencil box with fitted cover 66 VII. 332. Page holder 88 VIII. 342. Long filing envelope 104 IX. 313. Sewed pamphlet with reinforced back 40 X. 323. Candy box - 67 XI. 333. Shipping tags 88 XII. 343. Large filing envelopes 105 XIII. 314. Cloth covered portfolio 41 130 PAPER AND CARDBOARD CONSTRUCTION Page 69 42 43 46 70 89 107 47 11 91 108 47 73 92 111 50 74 53 76 54 XVIII. 41 7. Rebound book or bound magazine 55 c PROBLEMS ARRANGED ACCORDING TO DIFFICULTY In the following, the problems are arranged in a sequence according to the difficulty of handling, regardless of groups of kinds of problems, as indicated at C on page 122. FIRST GRADE Page I. 111. Mounting folders - - 16 II. 112. Booklet folder - - 17 III. 115. Drawing book - - 22 XIV. 324. Folding box XV. 315. Glued Booklet XVI. 316. Cloth bound book FOURTH GRADE I. 411. Pocket paper file II. 421. Pin box with cover III. 431. Postal scale IV. 441. Sack with folds V. 412. Desk paper file VI. 422. Post card box VII. 432. Folder picture mount VIII. 442. Flat envelope file IX. 413. Note book covers X. 423. Original box XL 433. Desk pad XII. 443. Book envelope file XIII. 414. Portfolio with cloth corners XIV. 424. Pen box XV. 415. Bound scrap box XVI. 425. Sliding box XVII. 416. Bound drawings PLANNING OF COURSES 131 Page IV. 141. Envelope folder 98 V. 113. Pocket note books 18 VI. 116. Laundry list 23 VII. 121. Square box 59 VIII. 122. Square tray 60 IX. 133. Calendar 83 X. 1 42. Square envelope 99 XI. 143. Pocket for clippings 100 XII. 131. Mounted drawings 81 XIII. 1 32. Book Marks 82 XIV. 123. Rectangular tray 61 XV. 114. Book of color schemes SECOND GRADE 21 I. 211. Paper portfolio 24 II. 212. Paper portfolio with laps 25 III. 215. Receipt book 28 IV. 231. Desk blotters 84 V. 241. Paper sack 101 VI. 232. Photo mount 85 VII. 223. Box with reinforced corners 64 VIII. 22 1 . Small square box 62 IX. 213. Book of designs 26 X. 222. Rectangular open box 63 XL 2 1 4. Weather record 11 XII. 2 1 6. Note book 30 XIII. 242. Mailing envelope 102 XIV. 233. Glass cover 86 XV. 243. Long mailing envelope 103 XVI. 2 1 7. Paged blank books THIRD GRADE 31 I. 333. Shipping tags 88 II. 332. Page holder 87 III. 34 1 . Photo filing envelopes 103 PAPER AND CARDBOARD CONSTRUCTION Page IV. 33 1 . Post card 87 V. 311. Scrap book 36 VI. 315. Glued booklet 42 VII. 342. Long filing envelope 104 VIII. 32 1 . Covered small box 65 IX. 3 1 4. Cloth covered portfolio 41 X. 322. Pencil box with cover 66 XI. 343. Large filing envelope 105 XII. 3 1 6. Cloth bound book 43 XIII. 323. Candy box 67 XIV. 324. Folding box 69 XV. 312. Small sewed pamphlet 37 XVI. 3 1 3. Sewed pamphlet with reinforced back FOURTH GRADE 40 I. 42 1 . Pin box with cover 70 II. 431. Postal scale 89 III. 432. Folder picture mount 91 IV. 411. Pocket paper file 46 V. 433. Desk pad 92 VI. 412. Desk paper file 47 VII. 415. Bound scrap book 53 VIII. 4 1 6. Bound drawings 54 IX. 422. Post card box 72 X. 413. Note book covers 47 XI. 423. Original box 73 XII. 424. Pen box 74 XIII. 44 1 . Sack with folds 107 XIV. 425. Sliding box 76 XV. 4 1 4. Portfolio with cloth corners 50 XVI. 442. Flat envelope file 108 XVII. 443. Book envelope file 111 XVIII. 4 1 7. Re-bound book or bound magazine 55 PLANNING OP COURSES PROBLEMS SELECTED FROM ONE GROUP Another way to arrange paper and cardboard prob- lems having peculiar advantages is by concentration of atten- tion and effort upon a more limited field of work, taking for instance the third grade for one group of problems such as book problems, and the fourth grade for another group, such as box problems. This concentration gives more ability in the lines undertaken, but does not open up so large a field. This work may follow either of the arrangements suggested for the first and second grades. FIRST GRADE See either of the three arrangements suggested on pages 123, 128, and 130. SECOND GRADE See arrangements on pages 1 24, 1 29, and 131. THIRD GRADE Selections of book problems p age I. 311. Scrap book 36 II. 312. Small sewed pamphlet - 37 III. 3 1 3. Sewed pamphlet with reinforced back 40 IV. 3 1 4. Cloth covered portfolio - 4 1 V. 315. Glued booklet - - 42 VI. 316. Cloth bound book - - 43 VII. 411. Pocket paper file - - 46 VIII. 412. Desk paper file - - 47 IX. 4 1 3. Note book covers - - 47 X. 4 1 4. Portfolio with cloth corners - 50 XI. 415. Bound scrap book - - 53 XII. 4 1 6. Bound drawings - - 54 XIII. 417. Rebound book - - 55 XIV. 417. Bound magazines - - 55 134 PAPER AND CARDBOARD CONSTRUCTION FOURTH GRADE Selections of box problems Page I. 32 1 . Covered small box 65 II. 322. Pencil box with fitted cover 66 III. 323. Candy box 67 IV. 324. Folding box 69 V. 42 1 . Pin box with cover 70 VI. 422. Post card box 72 VII. 423. Original box 73 VIII. 424. Pen box 74 IX. 425. Sliding box 76 If there are not enough problems for the time available in either the third or fourth grades, the problems suggested should indicate types of book and box making which may help in original work planned by the student. There are enough possible problems in either book or box making to occupy all the handwork periods for both grades. It may seem better to reverse the arrangement and put the box prob- lems in the third grade and the book problems in the fourth grade. It should be remembered that a half year is about all that can well be allowed for paper and cardboard work in each grade, if clay work and basketry and weaving are also undertaken. A EQUIPMENT AND SUPPLIES 135 VII EQUIPMENT AND SUPPLIES EQUIPMENT FOR THE CLASS ROOM S noted in the lists of materials required for the making of each problem, very few different pieces of equip- ment are required by any individual. The rule and scissors are required constantly, and should be ready for use at all times in good condition and with full count. If more than one kind of scissors be ordered for the different grades, small blunt pointed scissors are most suitable for the first and second grades, and larger sharp pointed scissors may be re- commended for the third and fourth grades. Rules suit- able for primary handwork should have a little extra dis- tance before the zero mark, and a little beyond the 1 2" mark as indicated in the drawing at the top of page 64. If separate rules be obtained for each grade, the following are recommended: First grade — straight edge without marks; Second grade — rule marked with inches and half inches; Third grade — rule marked with quarter inches; Fourth grade — rule marked with eighth and sixteenth inch- es. These articles may be collected each day or allowed to remain with the pupil. If collected, special boxes should be provided so that everything can have its own place. A medium pencil should be kept and handled by the same pupil at all times if possible, for sanitary reasons. A pencil eraser for each pupil will also be found a conven- ience. A good supply of needles should be on hand in each class room, a few punches including one or two with eyelet set combinations, at least one good glue brush, and several 136 PAPER AND CARDBOARD CONSTRUCTION sticks of wood sharpened to a chisel edge for spreading glue. Where a very little glue is needed, a wood toothpick is sat- isfactory. A kitchen knife, especially if the edge be dulled over an oil stone, makes a good magazine opener, and one or two will be found a convenience in each room for book- let work. A few compasses are also desirable, and a chip carving knife is useful for heavy card work if the heavy stock is not cut to size before being passed. For this heavy cutting, a piece of 9 n xl2 n cloth board makes a good pro- tection for the desk. An eighteen inch steel straight edge is also an advantage in heavy cutting. For decorative work, such materials as are used in the drawing class will be found useful. These materials include: crayons, water colors with brushes, ink with pens and brushes. The following list may be taken as representing an adequate equipment for twenty five pupils in paper and cardboard construction in one room, including demonstration equipment for the teacher, but not including freehand drawing equipment: 26 Scissors at 15c to 25c $3.90 to $6.50 26 Rules 2c to 15c .52 to 3.90 26 Pencils 3c to 5c .78 to 1.30 26 Erasers Icto 5c .26 to 1.30 3 Packages needles, No. 4, .12 to .15 5 Eyelet punches 25c to 90c 1.25 to 4.50 5 Kitchen knives 5c to 15c .25 to .75 5 Compasses I0cto25c .50 to 1.25 5 Carvers' knives 25c to 50c 1.25 to 2.50 5 Glue brushes 10c to 25c .50 to 1.25 5 Paste brushes 10c to 25c .50 to 1.25 1 Steel straight edge, 18" Total 1.00 to 2.00 $10.83 to i >26.65 EQUIPMENT AND SUPPLIES 187 All of this equipment should be provided with neat racks or boxes, or at least should be kept at all times when not in use in a particular place in the teacher's storage clos- et. Nothing looks much worse in school than slovenly care of school apparatus. The supervisor should watch this carefully, and make suggestions as needed. STOCK ROOM EQUIPMENT If the school system be large enough to warrant it, a supply room for the supervisor should be provided with the following: 1 Case containing sliding shelves for full sized sheets of paper and boards, one shelf for each kind of stock, and long doors extending from top to bottom over shelves. 1 Case containing pigeon holes for 9"xl2" cut stock, shelves to be 1 2M n deep, and openings to be 9M"x 9/^". An opening in each shelf for the hand assists in removing the paper. 1 Case containing shelves and drawers for small cut stock, thread, stay tape, eyelets, binders* cloth and backing, paste and glue, and miscellaneous small articles. 1 Case containing extra pieces of equipment and for storage of equipment during the vacation season. 1 Card cutter with blade at least 1 5" in length. It is de- sirable to have such a cutter in each fourth grade room except for expense. A good card cutter may be ob- tained for from $7.00 to $25.00. 1 Paper cutter to handle stock at least 20" wide. Cost varies from $50.00 to $150.00 according to size and strength, and whether for table or floor use. Such a stock room if sufficiently large may be used for all of the primary handwork. Stock of all kinds, yarns, raffia, reed, clay, and other supplies, should be kept in special cases. 138 PAPER AND CARDBOARD CONSTRUCTION KINDS OF PAPER AND CARDBOARD Many kinds of paper are suitable for primary hand- work, and a few of them are used almost constantly, espec- ially cover papers, book papers, and tag boards. Other pa- pers are used but little, but are desirable in order that a wider acquaintance with paper qualities may be obtained. A collection of finished papers, and one showing stages in the manufacture of paper has an educational value well worth the effort necessary for making the collection. The following classification may be of value in the study of papers. The more important papers are: Print paper, — Unfinished surface, for newspapers and cheap poster work, made from fibres of straw, wood, grasses, and paper waste Book paper, — Machine finished surface, cheaper varieties made from wood fibres Writing paper, — Made with a surface suitable for ink, and with a firmness which will stand erasures, usually made from cotton and linen rags Drawing paper, — Frequently made by hand, very firm, stands much erasing, made in surfaces from smooth to very rough Wrapping paper, — A coarse paper of a yellowish brown color made from manilla and other rope fibres, stands hard usage Cover paper, — Paper with a fancy color, an interesting tex- ture, and a tough quality suitable for covering pamph- lets Other papers and boards of more or less importance or given peculiar treatment in the process of manufacturing are: EQUIPMENT AND SUPPLIES Binders' board Blotting paper Blue print paper Bond paper Bristol board Calendered paper Carbon paper Cardboard Chinese paper Cloth board Coated paper Cold pressed paper Copying tissue Cotton paper Corrugated board Cross section paper Cylinder paper Deckeled edge paper Detail paper Drawing board Dry proofing paper Embossed paper Enameled paper Ferro prussiate paper Fibre wrapping paper Fibre-faced paper Filter paper Flat writing paper Folded paper Friction boards Glazed paper Gummed paper Hand made paper Hard plate paper Hot pressed paper India paper Interleaving paper Japanese paper Jute board Label paper Laid paper Ledger paper Letter paper Linen paper Lining paper Lithographic paper Litmus paper Loft-dried paper Luminous paper Machine-sized paper Manifold paper Manilla paper Marble board Marble paper Matrix backing Metalic paper Mimeograph paper Mounted paper Mounting board Mounting paper Music paper News paper Note paper Oil board Oiled paper Parchment paper Pattern paper Photographic paper Pitched paper Plate paper Plated paper Polygraphic paper Poster board Poster paper Post office paper Press board Printing paper Proofing paper Pulp board Rag paper HO PAPER AND CARDBOARD CONSTRUCTION Rice paper Roofing paper Ruled paper Safety paper Sand paper Sensitized paper Silk paper Silver paper Sized paper Soft plate paper Surface paper Stencil board Stereotype paper Straw board Tag board Tar board Tarred paper Tissue paper Tracing paper Transfer paper Trunk board Tub sized paper Tympan board Typewriter paper Vellum paper Waxed paper SIZES OF PAPER The following table is given for convenient to stock sizes of some of the more common writing, and printing papers: WRITING DRAWING 14"xl7" reference drawing, PRINTING Flat cap Cap Demy Folio Medium Royal Super royal Double cap Imperial 16"x21" 1 7"x22" 18"x23" 19"x24" 20"x28" 1 7 n x28" 23"x31" Small double medium Double medium 23"x36" Double Royal 24"x38" Double elephant 26"x40 H Antiquarian 31"x53" Large sizes for newspapers 14"x17 n 15"x20" 1 7"x22" 19"x24" 19"x27" 22"x30" 27"x40" 31"x53" 19"x24" 20"x25" 22"x28" 24"x36" 24"x38" 26"x40" 30"x40" 32"x44" 36"x48 n EQUIPMENT AND SUPPLIES 141 TABLE OF PAPER COUNTS A matter easily forgotten is the table of counts for paper and is inserted here as a reminder: 24 sheets equal 1 quire 24 sheets 20 quires equal 1 ream 480 sheets (or 500 sheets) 2 reams equal 1 bundle 960 sheets (or 1 000 sheets) 5 bundles equal 1 bale 4800 sheets (or 5000 sheets) Drawing papers and other high grade papers are sold with 480 sheets to the ream. Ordinary papers come 500 sheets to the ream. PAPER MANUFACTURE It is believed that a word or two regarding the manu- facture of paper may be of value to teachers of primary handwork, so the following brief description of the process is inserted at this point along with the kinds, sizes and counts of paper just given. Until recent years paper was made principally from cloth scraps, and at present all high grade papers are still "rag" papers. Most of the printing paper at present however is made from such vegetable fibres as those from wood, straw, and grasses. The fibres are ground and bleached and then boiled to a soft pulp. In the hand made papers this pulp is dipped into a large pan from which the water gradually drains away leaving a wet sheet, which is then pressed and dried. Some high grade papers are still made in this way by hand, but mechanical processes have almost entirely displaced the hand process. 142 PAPER AND CARDBOARD CONSTRUCTION The machine process is as follows: ( 1 ) The fluid pulp is floated over a continuous wire cloth which has a constant motion, and which allows the water to drain away. (2) The wet pulp is pressed under wire gauze rollers and more of the moisture taken up. (3) The pulp can now hang alone and support itself for a short distance and is carried to a felt band and led to felt rollers. (4) More water is pressed out between these felt rollers and the paper leaves them able to go unsupported to the metal rollers. (5) The paper is now passed to the heavy smooth calender rolls, and under great pressure is given a smooth finish and added drying. These calenders are sometimes heated and used to give a glaze to the paper. (6) It next is carried to the drying room and a current of heated air serves to drive away most of the remaining moisture. (7) From here it may be taken to the roller cutters and cross cutters, and be cut and tied into bundles for shipment. This description while not including the chemical treat- ment, nor other details of the preparation of the pulp may be taken as fairly representative of the usual mechanical part of the process. For newspapers, the paper is usually delivered upon large rolls as they come from the machine. Colored papers are given the color before the fluid pulp reaches the machine. EQUIPMENT AND SUPPLIES TABLE FOR ORDERING PAPER SUITABLE FOR PRIMARY HANDWORK CLASSES 143 MATERIALS KINDS DESIRABLE SIZES COSTS QUANTITIES Cover paper Plain, laid, smooth, rough, gray, or colors 20x25—25 to 20x25—70 (35 to 60 lb. weights desirable) 5 to 15c per pound 25 lbs. thin to 70 lbs thick per ream (500 sheets) Book paper English finish, 24x36—50 egg shell finish, to antique, laid, 25x38—70 enameled, deckled edge, white and tinted 4 to 8c pound 50 to 70 lbs. per ream (500 sheets) Print paper Light weight or heavy weight, white or colored 24x36—30 to 25x38—50 3 to 5c pound 30 to 50 lbs. per ream (500 sheets) Wrapping paper Manila, white, fiber 12x18-7% to 20x40—100 (24x36—40 desirable) 4 to 5c pound 7% lbs. light to 100 lbs. heavy, per ream (500 sheets) Flat writing White wove 17x22—16 6 to 12c 16 to 24 lbs. or laid to 19x24—24 per pound per ream (500 sheets) Ledger paper White wove 16x21—28 15 to 40c 28 to 80 lbs. to 23x36-80 pound per ream (480 sheets) Bond paper White or tinted 17x22—12 8 to 20c 12 to 44 lbs. wove to 19x24-44 per pound per ream (500 sheets) Drawing paper White or tinted 19x24 20 to 60c 24 sheets per quire per quire Ui PAPER AND CARDBOARD CONSTRUCTION MATERIALS KINDS Blotting paper White or colored, plain or enameled Plated paper White or colored Marble paper Spot, wave, or agate Tissue paper White or colored Gummed paper White or colored DESIRABLE SIZES COSTS QUANTITIES 19x24-60 to 19x24-100 20x24 20x30 20x30 17x22 to 20x24 7 to 15c 60 to 100 lbs. per pound per ream (500 sheets) $2.00 to $3.00 480 sheets per ream per ream 30c per quire 60c to $1.50 per ream 45c to $1.00 per quire 24 sheets per quire 500 sheets per ream 24 sheets per quire Strawboard Binders' Cloth board Binders' gray Pulp board White Box board White coated Marble board Green or brown Tag board Buff color BOARDS 26x38 Nos. 35 to 100 22x28 Nos. 12 to 50 26x38 Nos. 40 to 120 28x44 No. 016 26x38-60 22^x28^-80 22^x28°M-140 $1.00 per bundle $1.00 per bundle $1.15 per bundle 35 thick to 1 00 thin sheets per bundle 1 2 thick to 50 thin sheets per bundle 40 thick to 120 thin sheets per bundle $2.50 100 sheets per bundle per bundle $2.00 per bundle 3 to 5c per pound 60 sheets per bundle 80 lbs. light to 140 lbs. heavy per ream ( 500 sheets) EQUIPMENT AND SUPPLIES 145 MATERIALS KINDS DESIRABLE SIZES COSTS QUANTITIES Mounting board Gray, black 22x28 $4.50 to $6.00 100 sheets or colors 5 ply or 1 ply per bundle per bundle Press board Red or gray 28x34—70 6c 70 lbs. per per sheet 144 sheets Bristol board Plain, folding, 22^x28^ $1.00 to $5.00 100 sheets writing, embossed, from per per white or colored 2 to 1 ply 1 00 sheets bundle If in doubt about weights and unable to see samples, order medium weights or numbers. Boards should be ordered in full bundles if possible. Note the varied classifications of quantities in bundles, and specify very carefully. Papers are illustrated in the Appendix at the close of the book, but the boards are too heavy for the purpose, and so have been mounted separately. See the second note at the beginning of the Appendix. CALCULATIONS FOR STOCK In order to determine what amounts of paper stock to order for a school system, the following method will be found satisfactory: (1) Find the enrollment per grade for the first four grades of the entire system. The enrollment for a given year may be taken roughly for that of the following year if orders are to be placed before the enrollment is known. (2) Find the amount of 9"xl2 n stock of each kind per pupil per grade. This may be taken from the bottom of tables on pages 148, 149, 150, and 151, or may be worked out from the listed amounts accompanying the directions in chapters II, III, IV, and V. 146 PAPER AND CARDBOARD CONSTRUCTION (3) Multiply the amounts of stock per pupil for each grade by the number of pupils in each grade, and add from ten per cent to twenty-five per cent extra for new pupils who may enter later, for spoiled work, for extra problems, and for other exigencies. (4) Find how many 9"x12" pieces can be cut from the large sheets and divide the totals in (3), above, by this amount to get the number of full sheets. (5) Add enough to make up full ream lots of each style and weight if possible. If not, add enough to make up quarter or half reams. If this be impossible, any number of sheets may be ordered, but at an advance in price. The extra stock will help in starting the next year and should be deducted from the next year's order. School money should not be tied up unneces- sarily in extra stock. (6) Check calculations for gross errors. An example of the calculation for the first grade is as follows: Medium tag board 1 piece (from list at bottom of page 148) times 150 (pupils) equals 150 (pieces); divide by 5 (the number of pieces per sheet) and get 30 (full sheets in first grade) Suppose we get also 00 (full sheets in second grade) 60 (full sheets in third grade) 325 (full sheets in fourth grade) 4 1 5 sheets in all Add to make up a ream 85 sheets extra Total medium tag board 500 sheets (or 1 ream, 1 10 pounds) OTHER SUPPLIES NEEDED In the same manner we may add each item and make up a full order for paper for the entire school year. Mis- EQUIPMENT AND SUPPLIES 147 cellaneous small supplies such as stay tape, eyelets, thread, silk cord, paste, and glue are easily figured out. A pint of paste and a pint of glue should make up an average re- quirement for each class room, altho the work in the fourth grade demands more than the first, and more will be wasted in some rooms than in others. An extra supply should be kept in the supervisor's store room. SOURCES OF SUPPLY As far as possible it is desirable to purchase from local dealers but much of the material needed is special in char- acter and must be gotten from special dealers. Certain dealers make a specialty of supplies for primary schools and the largest of these can supply most of the equipment and supplies listed here. These larger supply houses are located in such cities as Boston, New York, and Chicago, with branches in other cities. Most city superintendents have their catalogues. Other special houses carry papers, book binders' material, or printers' supplies. The following list of kinds of supply houses may be of service to those in doubt as to where orders may be sent. LOCAL HARDWARE DEALERS Scissors, rules, knives, straight edges, eyelet punches, glue, and brushes LOCAL STATIONERS Rules, pencils, erasers, compasses, paste, brushes, water colors, pens, ink LOCAL PRINTERS OR PAPER SUPPLY HOUSES Papers, cardboards and certain kinds of binders' cloth LOCAL DEPARTMENT STORES Needles, thread, string, silk cord, embroidery cotton, scissors, pencils LARGE PAPER HOUSES Papers and boards of all kinds, usually in unbroken reams or bundles only BOOK BINDERS' SUPPLY HOUSES Binders' cloth, leathers, and miscellaneous supplies and equipment PRINTERS' SUPPLY HOUSES Card cutters, paper cutters, paper cabinets, (It is usually best to have cabinets built locally. ) DRAFTING SUPPLY HOUSES Rules, pencils, compasses, straight edges, triangles SPECIAL DEALERS IN PRIMARY SUPPLIES OR MANUAL TRAINING SUPPLIES Papers of many kinds, binders' material, scissors, eyelet punches, tay tape, brushes, card cutters (They will usually get whatever is needed. ) 148 PAPER AND CARDBOARD CONSTRUCTION STOCK REQUIRED PER GRADE On this and three following pages are listed the num- ber of pieces of paper stock 9"x12 n , with the totals per pupil added at the bottom of each page. FIRST GRADE 1 1 1 Mounting folders 112 Booklet folder 113 Pocket notebooks. 1 14 Book of colors 1 15 Drawing book 1 16 Laundry list 121 Square box 122 Square tray 123 Rectangular tray .... 131 Mounted drawings . 132 Book marks 133 Calendar 141 Envelope folder 142 Square envelope .... 1 43 Pocket for clippings Total pieces 9 n xl2" per pupil 1 be e § 2 be J 1 i be I •a IE I 06 S 1 i 11 1 £ m \% l % 6 % 2 1 H l i H H 1 1 2V 2 i % 4M 3M 4 l 6 EQUIPMENT AND SUPPLIES SECOND GRADE 149 It will be noticed that heavier stock, — box board and press board, — and writing papers, blotting paper, and binders* cloth are added to first grade list of stock. 1 3 | i 8 fa 3 § £*8 % 8 a 1 3 a. <4 o. 1! 1 •S3 1 o be a 1 1 y o. ! 1 be ~© CO 1 1 a S 21 1 Paper portfolio ... 2 1 2 Portfolio with laps 213 Book of designs .. 2 1 4 Weather record ... . 215 Receipt book 216 Note Book 217 Paged blank books 221 Small square box 222 Rectangular box... 223 Box, reinforced... 231 Desk blotters 232 Photo mount 233 Glass cover 241 Paper sack 242 Mailing envelope.. 243 Long envelope .... H m % 1 i 1 1 1 2 1 1 2 1 tf Total pieces 9 n xl2" per pupil \% V2 \% 4 Wz 2V 2 1 3 1 2 1 H 150 PAPER AND CARDBOARD CONSTRUCTION THIRD GRADE Straw board, cloth board, print paper, and marble paper are added to the stock of the second grade for bookbinding problems, and bristol board is added for folding box problems. 3 1 1 Scrap book 3 1 2 Sewed pamphlet 313 Pamphlet, reinforced ... 314 Cloth port- folio 315 Glued booklet 316Cloth bound book.. 321 Small box 322 Pencil box with cover.. 323 Candy box 324jFolding box 331 Postcard.. 332 Page holder 333 Shipping tags 34 1 Photo fil- ing envelope 342 Long filing envelope .... 343 Large fil- ing envelope Total pieces per pupil, 9 M xl2".. I 1 : 1^2 % 5^1 PQ £ \% 3M3 20 20 Ml 2M % EQUIPMENT AND SUPPLIES FOURTH GRADE 151 § (/I "2 t o pq 1 PQ a 1 I o v> be£ « 8 8 1 1 1 p. & o 3 | s 41 1 Pocket paper file.. 2 412 Desk paper file... 4 413 Book covers 3 1 3 3^ 414 Portfolio 1 2 1 1 2M 1 415 Bound scrap book \% 416 Bound drawings .. 2 417 Rebound book .... * 421 Pin box, covered.. % 1 422 Post card box 1 423 Original box 2 2 2 424 Pen box V> % V. K 425 Sliding box 1 V* 3^ 1 431 Postal scale 432 Picture mount H X 433 Desk pad 1 \v„ 1 1 ! 441 Sack with folds... 1 442 Flat envelope file I 4 l 1 443 Book file 1 4 i 1 Total pieces per pupil, 9"x 12" 7K 4 3 h M 14 l* 10 4M 8 1 8 * Material depends upon kind of problem selected. 152 PAPER AND CARDBOARD CONSTRUCTION I VIII HINTS TO TEACHERS AND SUPERVISORS THE value of careful daily preparation in the work of teaching need not be emphasized here. It is no less im- portant in the teaching of handwork than in any other subject. In some ways it is different. More materials and equipment are involved than in other work and the success- ful handling of these requires thoro organization and syste- matizing of the details involved. Before attempting to teach an exercise in paper and cardboard construction the teacher should have made it. This is the first essential to a successful lesson. After having made the exercise a careful study should be given to the various steps in the process of construction and the order in which these should be taken up. A few minutes spent in this way will be the means of avoiding many mistakes later on. The making and the study of an exercise should reveal to the teacher what process in a given problem needs special attention and emphasis when it comes to teaching. The analysis of each problem as given in this book is intended to be suggestive and helpful but the teacher must work out each one for herself and make the analysis her own before she can teach the work easily and well. It is very desirable to have wall cabinets, or cases, or shelving in which to store materials and equipment, and if such storage be provided, the materials and equipment can be kept in order and readily accessible. All such materials and equipment used in this work should be distributed, collected and cared for very largely by the pupils under the direction HINTS TO TEACHERS AND SUPERVISORS 153 of the teacher. This kind of training which is brought about by having pupils keep things in place, — orderly and neat, — is valuable and should not be omitted. Many good systems are in use for the handling of materials and every teacher will be able to find that certain methods are adapted to her conditions better than others. One good way is to have the first pupil in each row act as monitor to pass ma- terials for that row. The last pupil in each row may collect materials. This passing and collecting should be done quick- ly and quietly and is usually done at the signal of the teacher. Another method is to select for monitors pupils whose be- havior has been good during the lesson and who have work- ed well. In connection with many of these lessons, it may be profitable to spend two or three minutes some time during the period in showing the relation of the problem in hand to those preceding it, and also to the work which is done out- side the school. The various kinds of boxes, card problems, paper sacks, envelopes, pamphlets, and bound books may be shown and their construction explained. In this kind of study there will arise suggestions for original work which may be worked out by the pupils at home or as supplemen- tary work during the regular period. When directions are dictated to a class they should be brief and clear. No more words should be used than are necessary to convey the proper information but as a rule these directions should take the form of complete sentences. Certain forms of expression are apt to be used repeatedly and hence become monotonous. The teacher should make an effort to vary her forms of expression from lesson to lesson, which will not only relieve the monotony, but it will be the means of enlarging the pupil's vocabulary and broaden- ing his powers of expression. The blackboard and chart 154 PAPER AND CARDBOARD CONSTRUCTION are freely used in this work and are not only valuable aids in the giving of directions but are essential to the broad de- velopment of the powers of the pupils in receiving informa- tion. In blackboard drawings a dotted line or a very light continous line may be used to represent folds and a full line will show where the material is to be cut. Another valu- able method for first and second grades especially, is to actually go thru every process and make the complete ex- ercise before the class. Sometimes this is done before the pupils begin work, and during such a demonstration the pupils are expected to notice exactly what the teacher does and to remember this, so that when the signal is given to begin work each pupil will be able to make the exercise completely from his own knowledge. At another time the teacher may make the problem step by step and have the pupils make it at the same time. Sometimes an exercise is given completely by dictation. This trains pupils in power to receive impressions thru the sense of hearing. A good lesson in this work is marked by strict attention to directions, concentration and earnestness while at work, and a spirit of cheerfulness and enjoyment thru the whole lesson. The supervisor of primary handwork should have his course well organized before the beginning of the school year in order that he may show his teachers the substance of the whole course and the importance and relation of the several parts. He should have studied the subject thoroly with referense to class room conditions and the benefits that may be derived by the average pupil. His study of the subject should continue and may be most profitable during the time he has supervision of the work. His association with teachers and pupils should reveal the good in the work and enable him to eliminate such as is of less value. The HINTS TO TEACHERS AND SUPERVISORS 155 opinions of the teachers who are handling the work success- fully should be of much help to the supervisor. In order to present the work, the supervisor usually holds teacher's meetings once a month or as often as seems neces- sary. Sometimes these meetings are held on Saturday, but usually after school hours during the school week. If it be possible, arrangements should be made to meet the teachers before four o'clock in the afternoon, because the results can not be accomplished if the teachers are weary and exhausted after a hard day's teaching. Teachers of the same grade may meet at one time or if the city is not large, the teachers of several grades may come together to study the work. At these meetings the supervisor should have for each teacher, outlines of the work, which may be in the form of type- written sheets, blue prints, or printed matter. At each meet- ing the details of the course should be carefully considered, and in some cases where the grade teachers are inexperienced in this work, the supervisor should have the material at hand and give each teacher an opportunity to make, under his direction, several or all of the exercises which she will teach. But whatever the means employed, the supervisor must see that each teacher understands the work thoroly and has some power to execute the various processes involved. Methods of handling the work in the class room should be suggested, but each teacher ought to be allowed freedom in using her own ideas on how to teach any problem. The work of the supervisor is to show what is to be done and several ways in which it may be done. The grade teacher determines for herself very largely how the work is to be done. If a teacher is not doing good work, it is the business of the supervisor to show her where she is failing and indicate clearly certain lines of procedure which will make the work more successful. Construction work can be carried on orderly, 156 PAPER AND CARDBOARD CONSTRUCTION and whenever it is not, the supervisor should call attention to this matter and demonstrate if necessary what is desirable in the management of a class. Chapter VII takes up the selection of equipment and supplies, methods of calculating amounts needed, and the placing of orders. A word remains to be said here re- garding the routine handling of these materials for the school system. A matter at first importance is to remember that several weeks should be allowed for orders sent away so as to assure delivery in time for preparation and distribution to teachers. Frequently, a delay on the part of the school board causes embarassment for the supervisor, and must be guarded against by allowing extra time. It is the business of the supervisor to watch things thru, and make sure that no form of office system prevents work in the class room being done properly. Duplicate records of all orders should be kept for following up orders, for checking deliveries, for approving bills, for summarizing the work of the department, and for making estimates for the following year. Next to seeing that orders are properly placed and de- liveries properly made, the supervisor must see that materials are conveniently assorted and stored, and that paper re- quiring to be cut is attended to in time for use. Much of this work can be done some time in advance, and papers counted and wrapped and labeled ready for the different teachers. If much cutting is to be done, a large paper cutter should be available, altho a course similar to that planned in this book can eliminate a large part of this cutting by having paper cut to uniform sizes of 9"x 1 2" and 6"x9". Cases for handling this cut stock are suggested in chapter VII. In the delivery of supplies to schools, some system should be devised that would insure regularity and prompt- ness. In a small system the janitors may be required to at- HINTS TO TEACHERS AND SUPERVISORS 157 tend to such details. Where a city has regular delivery wagons, the handling of supplies is an easier matter. In many cities, the supervisor may find it more convenient to carry a few bundles of stock with him when he makes his visits, or have the teachers take parts of the supplies after a teacher's meeting, or have boys come from the schools at assigned hours to the central stock room. Whatever kind of delivery is attempted, it is most important to see that it works. Exhibits may be made from time to time for the pur- pose ©f interesting the people of the community in this kind of work. It may also be an inspiration to both teachers and pupils and deepen their interest in the course as a whole. Such exhibits may be held in the class room if no better place be available. If held in the class room, it should be concentrated upon a panel in one part of the room, or upon a long shelf along one side of the room, or in an exhibit case. While one exhibit is in place other material should be removed from the walls to avoid confusion. Exhibits of handwork, freehand drawing, reproductions of art, grasses, minerals, fabrics, and other educational material may well be used in succession, but there should be only one kind of an exhibit at a time on the walls. 158 PAPER AND CARDBOARD CONSTRUCTION IX BIBLIOGRAPHY BOOKS and reports and magazine references are listed below for further study of some of the details suggested in this book and for further discussions on certain of the points of view and methods briefly touched upon here. While certain of the references do not carry out the ideas of the authors and others are in direct opposition to their conception of the purpose and scope of primary handwork, they are included here for the sake of a full analysis of the subject. There has been no attempt thruout this book to build up an argument for any point of view, but to present such material as will be found of use to teachers of primary handwork. The references are largely those available to supervisors of the manual arts. Many of the regular weekly and monthly journals pub- lished especially for primary teachers contain valuable suggestions for handwork in nearly every issue, but are not referred to here. Adam, P., — Practical bookbinding, Van Nostrand, Chicago. Bailey, H. T., — Design in primary grades, School Arts Book, June,'06 Bailey, H. T., — Annotated outlines, School Arts Book Bailey, H. T., — Analysis of modern printing, The Printing Art, May, June, '07 Bailey, H. T., — The school booklet as a problem in manual arts, Pro- ceedings Eastern Manual Training Association, '07 Ball, K. M., — Paper folding and cutting, Prang Barnum, E. C, — Art, Teachers College Record, Jan., '06 Bennet, C. A., — Constructive work in elementary schools, Manual Training Magazine, July, '00 Boone, C. L., — A course of study in manual training, Manual Training Magazine, Dec, '07, Feb., Apr., June, '08 Boone C. L., — Centers of interest in handwork, Year Book, Council of Supervisors of the Manual Arts, '07 Bradley, W. A., — Cover designs for cloth bindings, The Printing Art, June, '07 Broadhead, J. C, — An appreciation of cardboard construction, Manual Training Magazine, June '08 Brown, F. C, — Letters and lettering, Bates & Guild, Boston Brown, H. H., — The teaching of lettering, Year Book, Council of Super- visors of the Manual Arts, '06 BIBLIOGRAPHY 159 Buck, M.,— Practical book binding, Keramic Studio, Aug., '07 Buck, M.,— A lesson in making over old books, Craftsman, Oct., '06 Butler, J. W., — The story of paper making, Butler Paper Co., Chicago Chamberlain, A. H., — A suggested course in paper and cardboard con- struction, Whittaker, San Francisco Chamberlain, A. H., — Opportunities and limitations of paper and card board in school, Manual Training Magazine, January, '04 Clark, I. H., — Elementary manual training in public schools, Eastern Manual Training Association, '05 Clark, I. H.,— The working out of the arts in the schools, Western Drawing and Manual Training Association, '09 Cockeral, D.,— Bookbinding and the care of books, Appleton Crane, W., — The decorative illustration of books, London Crane, W. J. E.,— Bookbinding for amateurs, Gill, London Cremins, J. C„ — Construction work in the primary grades, Proceedings Eastern Art Teachers Association, '04, '05 Cremins, J. C, — Constructive work in the primary grades, Proceedings Eastern Manual Training Association, '06 Cremins, J. C.,— Design in the primary grades, Year Book, Council of Supervisors of the Manual Arts, '06 Cremins, J. C, — Some phases of book binding in the elementary schools, Year Book, Council of Supervisors of the Manual Arts, '07 Daniels, F. T„— Freehand lettering, Heath, Boston Daniels, J. F.,— Library handicraft at Greeley, Colorado, Manual Training Magazine, Jan., '01 Davis, S. P.,— Exhibitions of school work, Year Book, Council of Super- visors of the Manual Arts, '06 Dewey, J.,— The school and society, University of Chicago Press Dewey, J., — The place of manual training in the elementary course of study, Manual Training Magazine, July, '01 Dobbs, E. V.,— Cardboard construction, its place in the primary school, Proceedings Pacific Manual Training Teachers Association, '01 -'02 Dodd, A. E.,— Handwork training for the normal student, Proceedings Eastern Manual Training Association, '08 Dopp, K. E.,— The place of industries in elementary education, Uni- versity of Chicago Press Ellis, F.,— The manual arts in the primary grades, Proceedings Western Drawing and Manual Training Association, '09 English, G. E.,— Constructive work in elementary schools, Proceedings National Educational Association, '89 160 PAPER AND CARDBOARD CONSTRUCTION Frazee, V., — Vocational motive in the school, Education, May, '08 Freeman, S. J., — Elementary bookmaking and bookbinding, Teachers College, Columbia University Froelich and Snow, — Text books of art education, Prang Gibson, C. R., — The romance of modern manufacture, Lippincott Goetze, W., — Hand and eye training, Newmann, London Hammel, W. C. A., — Cardboard construction, Johnson Publishing Co., Richmond Hammel, W. C. A., — Paper folding, B. F. Johnson Publishing Co., Richmond Haney, J. P., — Manual arts in elementary schools, The School Journal, Oct., '06 Haney, J. P., — Manual training in the elementary school, Education, May, '05 Haney, J. P., — Supervision of the manual arts, Year Book, Council of Supervisors of the Manual Arts, '03 Haney, J. P. — The manual arts in the primary grades, School Journal, Oct. 7, '07 Haney J. P., — The primary course of study in the arts, Year Book, Council of Supervisors of the Manual Arts, '05 Hardy, W. J., — Book plates, Scribners Harvey, L. D., — The activities of children as determining the industries in early education, Manual Training Magazine, Oct., *04 Hasluck, P. N.,— Bookbinding, McKay, Philadelphia Heaton, W., — Manual of cardboard construction, Newmann, London Holton and Rollins, — Industrial work for public schools, Rand McNally Home, H. P., — The binding of books, Keegan, London Hugh, W. A., — Modern book binding, Inland Printer, Apr., May, June, '06 Hyde, M. B., — The constructive side of design, Proceedings Eastern Art Teachers Association, '04- '05 Jackman, W. S., — The constructive idea in the elementary school, Nation- al Educational Association, '04 Kellogg, E. L., — Paper folding, E. L. Kellogg, Chicago Kent, E. B., — The constructive interests of children, Teachers College, Columbia University, *07 Kenyon, W. J., — First years in handicraft, Baker & Taylor Co., New York BIBLIOGRAPHY 161 Langley, E. E. ,— Manual training in the elementary school, Manual Training Magazine, Oct., '03 Langley, E. E.,— Report of the committee on handicrafts in the public schools, Proceedings Western Drawing and Manual Training Association, '06, '07, '08 Leavitt, F. M.,— Industrial education in the elementary schools, Manual Training Magazine, June, '08 Lock, C. G. W.,— Workshop receipts, Spon, Strand MacNary— Printing in the Horace Mann School, Manual Training Magazine, Oct., '08 McMurry and Eggers,— Book binding in the school, Manual Training Magazine, Oct., Dec, '10, April '1 1 Morris and Walker, — An essay on printing, Longmans Murray, W. W.,— The study of printing, Manual Training Magazine, Apr., *08 Oldash, F. M.,— Bookbinding, Graphic Arts and Crafts year book, '07 Parsons, F. A., —Criticism in design, Proceedings Eastern Art Teachers Association, '04-'05 Patton, B. C.,— An Indian villiage in the first grade, Elementary School Teacher, February, *07 Pearson, H. C, — Fundamental principles of manual training in the pri- mary grades, Proceedings Eastern Manual Training Association, '05 Pickwick, E. Jr.,— Construction work in primary grades, Proceedings Eastern Art Teachers Association, '04, '05 Pickwick, E. Jr.,— Construction work in primary grades, Proceedings East- ern ManualTraining Association, '06 Pickwick, E. Jr.,— Manual Training in the classroom, Proceedings East- ern Manual Training Association, '04 Prideaux, S. T.,— Historical sketch of bookbinding, Scribners Probst, A. F.,— School print shop and its possibilities, Elementary School Teacher, January, '08 Rich, E. A., — Paper sloyd, Ginn, Boston Richards, C. R.,— Hand work in the Horace Mann School, Teachers College Record, Nov., '00 Richards, C. R.,— Handwork in the primary grades, Proceedings East- ern Manual Training Association, '01 Richards, C. R., — Handwork in the primary school, Manual Training Magazine, Oct., '01 Roberts, W. E., — The cost of manual training — primary grades, Manual Training Magazine, July, '02 Rouillion, L., — Economics of manual training, Henley 162 PAPER AND CARDBOARD CONSTRUCTION Seegmiller, W., — Applied arts drawing books, Atkinson Mentzer & Grover, Chicago Seegmiller, W., — Primary handwork, Atkinson, Mentzer & Grover, Chicago Smith, R. M., — Construction work in cardboard and paper — grades I- IV, Flanagan, Chicago Soper, M. B., — Construction work in town schools without special equipment, Year Book, Council of Supervisors of the Manual Arts, '07 Spon, E., — Workshop receipts, Spon, Strand Starr, E. G., — Book binding, Proceedings Western Drawing and Man- ual Training Association, '06 Stevens, R. T., — Art of paper making in Japan, Graphic arts and crafts year book, '07 Stiles, G., — Bookbinding in the elementary grades, Proceedings Eastern Manual Training Association, '07 Stiles, G., — Some decorative books, Manual Training Magazine, Oct., '07 Trybom, J. H., — A theory of manual training and its application in cardboard construction, Proceedings Eastern Manual Training As- sociation, '00 Trybom, J. H., — Cardboard construction, Milton Bradley, Springfield, Mass. Trybom and Heller, — Correlated handwork, Speaker Printing Co.» Detroit, Mich. Weaver, E. A., — Paper and scissors in the schoolroom, Milton Bradley, Springfield, Mass. Wahlstrom, L. W, — A school print shop, Manual Training Magazine, December, '08 Wahlstrom, L. W„ — Controlling ideas in the working out of a course of study in the arts, Proceedings Western Drawing and Manual Train- ing Association, '09 Weiser, L. H., — The special teacher in the primary schools, Eastern Manual Training Association, '05 Weiser, L. H., — Manual Training, Teachers College Record, Jan. and Sept. '06 Cyclopedic Articles. Book and book binding, Paper and paper making Printing and printing presses Encyclopedia Britanica, Encyclopedia America, New Interna- tional Encyclopedia, Nelson's Encyclopedia, American Cyclo- pedia, Appleton's Cyclopedia of Applied Mechanics, Cen- tury Dictionary and Cyclopedia INDEX Page Analysis of contents - 5 Arrangement of book problems - - 14, 56 Arrangement of box problems - - 58, 78 Arrangement of card problems - - 80, 95 Arrangement of envelope problems - - 97, 1 1 4 Arrangement of information for all problems - 1 5, 1 1 7 Arrangement of numbers of all problems by grades - 118 Arrangements of problems, four schemes - - 122 Bibliography - - - - - 158 Blotting paper - - - 144, Appendix Bond paper - 143, Appendix Bookbinding steps - - 4 1 , 43, 44, 45, 5 1 , 52, 53, 55 Book of color schemes - - - 21 Book envelope file - - - 111 Book of designs - - 26 Book of paper samples - - - - 22 Booklet folder - - - - 17 Book marks 82, 88 Book papers - - - 138, 143, Appendix Book problems arranged by grades - - 14, 56 Book problems explained - - - 12 Books - - - - - 43, 53, 54, 55 Bound drawings - 54 Bound magazines - - 55 Bound scrap book - - - -53 Box board - - - - 144, Appendix Box problems arranged by grades - - 58, 78 Box problems explained - - 57 Boxes with covers - - - 65, 66, 70, 73, 74 Box with reinforced corners - - 64 Bristol board - - - - 145, Appendix Calculations for stock - - - - 145 Calendar 83 Candy boxes - - - 67, 68, 69 Cardboard sizes explained, - - 144, 145, Appendix Card mounts - - - 81,83,85,91 Card problems arranged by grades - - 80, 95 Card problems explained - 79 Cloth board - - - 144, Appendix Cloth bound book - 43 Cloth covered portfolio - - 41 Covered small box - - - 65 164 PAPER AND CARDBOARD CONSTRUCTION Page Cover papers 138, 143, Appendix Desk blotters 84 Desk filing case - _ 110 Desk pad _ 92 Desk paper file _ 47 Drawing book 22 Drawing paper - - 140, 143 Drafting conventions _ 15 Duodecimo book folding _ 32 End opening note book cover > 47 Envelope folder 98 Envelope problems arranged by grades 97,114 Envelope problems explained - 96 Envelopes - - 99, 100, 102 103, 104, 105, 108, 111 Equipment and supplies - 135 Equipment for the class room - 135 Equipment for the stock room - 137 Exhibitions of handwork _ 157 Explanation of lines used in drawings 15 Flat envelope file _ 108 Flat writing paper 138, 140, 143, Appendix Folder picture mount 91 Folding box . 69 Foreword .-_-■_ . 4 Fundamentals in planning courses . 115 Glass cover _ 86 Glazed paper _ Appendix Glued booklet _ 42 Gummed paper - 144, Appendix Hints to teachers and supervisors - 152 Introduction to this book _ 9 Large filing envelope . 105 Laundry list 23 Ledger paper - - 143 Long filing envelope - 104 Long mailing envelope - 103 Mailing envelope _ 102 Manilla paper 138, 143, Appendix Marble papers and marble board 144, Appendix Methods of teaching handwork _ 11, 152 Mounted drawings _ 81 Mounting board - . 145, Appendix Mounting folders _ 16 Mounts for pictures _ 81,83,85,91 Note book 30 Note book covers m 47 Numbering system explained 117 Octavo book folding _ 20,31 Original box 73 165 Page Paged blank books 31 Page holder - 88 Pamphlets - 18, 21, 22, 23, 26, 27, 28,30,31, 36, 37, 40, 42 Paper counting table - 141 Paper manufacture ... - 141 Paper portfolio - 24 Paper portfolio with laps _ 25 Paper sack - - 101 Paper samples . Appendix Paper sizes 140, 143, 144, Appendix Papers listed and described - 138, 139, 140 Pen box - 74 Pencil box with fitted cover 66 Photo filing envelope - 103 Photo mount - 85 Pin box with cover _ 70 Planning of courses - 115 Plated paper - - 144 Pocket for clippings - 100 Pocket note books - 18 Pocket paper file 46 Points of view in planning courses - 119 Postal scale 89 Post card 87 Post card box . 72 Portfolios . 24, 25, 41, 50 Portfolio with cloth comers _ 50 Press board - - 145, Appendix Print papers 138, 143, Appendix Printing paper sizes - 140 Problems arranged according to difficulty _ 130 Problems grouped for each grade - 123 Problems selected from groups . 128 Problems selected from one group . 133 Pulp board - . 144, Appendix Purposes of this book 9 Quarto book folding 18 Rebound book 55 Receipt book - 28 Rectangular open box 63 Rectangular tray - 61 References in books and magazines - 158 Rule measurements - 64 Sack with folds . 107 Scope of book problems _ 12 Scope of this book 10 Scrap book _ 36, 53 Sewed pamphlet with reinforced back - 40 Shipping tags - 88 PAPER AND CARDBOARD CONSTRUCTION Page Side opening note book cover Sizes of paper and boards - 140, Sliding box Small sewed pamphlet Small square box Sources of supply - Square box Square envelope Square tray Steps in binding Steps in sewing Stock required per grade Strawboard - Supervising primary handwork Supplies, kinds of dealers Tag board - Teaching primary handwork Tissue paper - Varied arrangements of problems Weather record Wrapping papers Writing papers _ . 49 143, 144, 145, Appendix 76 _ 37 . 62 _ _ 147 . 59 - 99 - 60 _ 43, 44, 45 _ 38, 39, 40 148 , 14< >, 150, 151 - 144 Appendix _ _ 154 » _ 147 _ 144, Appendix . 152 _ . 144 - 122 - 27 138, 143, Appendix 138, 140, 143, Appendix APPENDIX SPECIMENS OF PAPERS SUITABLE FOR PRIMARY CONSTRUCTION MOUNTED AND DESCRIBED FOR CONVENIENT REFERENCE ON the following pages are grouped selections of papers of different grades with their sizes and weights given; opposite these are given some of the variations in weight and color which may be obtained for each style and grade of paper. The arrangement of papers is as follows: Rough cover papers, — cheap grade, medium grade, high grade, linen finish Smooth cover papers, — plain (light weight), plain (heavy), high grade, enameled Print and book papers, — print, cheap book, medium book, enameled book Writing papers, — cheap flat ■ writing, high grade flat writing, cheap bond, medium bond Lining papers, — spot marble, wave marble, agate marble, white glazed Miscellaneous papers, — manilla wrapping, fibre wrapping, blot- ting, gummed It is impossible to mount the boards used for primary handwork in such a book as this, and so they have been labeled and mounted separately, and are not included with this book. They are cut to 4M"x7/£", from the full sheets indicated below: Press board, — red and gray, 28x34-70 (number 70 shows lbs. per gross) Tag board —22^x28^-90, 1 10, and 1 30 (numbers 90, 1 10, 130 show lbs. per ream) Bristol board, — cheap, high grade, tinted, folding, 22%x283^, 2 ply (100 sheets per bundle) Marble board, brown, 26x38-60 (number 60 shows lbs. per bundle) Mounting board, gray, 22x28-5 ply and 10 ply (100 sheets per bundle) Pulp board, white, 26x38, No. 80 (number 80 shows sheets per bundle) Box board, white coated, 28x44, No. 016, (100 sheets per bundle) Straw board, 26x38, Nos. 35 and 80 (numbers 35 and 80 show sheets per bundle) Cloth board, 22x28, Nos. 20 and 50 (numbers 20 and 50 show sheets per bundle) PAPER AND CARDBOARD CONSTRUCTION ROUGH COVER PAPERS While cover papers are made especially for covering pamphlets, they have many other uses in paper construction, such as linings for portfolios and boxes, mounts for pictures, book marks, and fancy envelopes. The most common size for a full sheet of cover paper is 20 n x25" and the weights vary from 15 to 100 pounds per ream of 500 sheets. The desirable weights for rough cover papers for school use are from 40 to 70 pounds. Weights above 50 pounds similar to those shown on the opposite page are made in a good variety of colors. Dealers in paper can usually show also papers with a harder finish, with a more pebbly surface, or in fancy ef- fects, and with cut or deckled edges. There are many attractive uses for fancy cover papers if a printing press be available. Calendars, place cards, menus, programs and announcements may be taken as types of this sort of work, and the list extended indefinitely. ROUGH COVER PAPERS HIGH GRADE COVER, 20x25-60 LINEN FINISH COVER, 20x25-50 PAPER AND CARDBOARD CONSTRUCTION SMOOTH COVER PAPERS Papers similar to those shown on the opposite page are constantly used in elementary handwork, and make a good variation from the rough surfaced papers shown on the preceding page. Plain (super- calendared) cover papers are made in a great var- iety of colors and in weights varying from 1 5 to 75 pounds per ream. For much of the work the lighter weights are desirable, and as these papers are sold by the pound the cost per sheet for the light weights is much less than for the heavy weights. In a large school system this saving is considerable. High grade cover papers are made in many differ- ent styles and colors and with a variety of surface effects, both rough and smooth. The enameled covers are not used much in schools except where printing presses are introduced, and then only in upper grades and high school classes, but they are shown here for comparison. Laid covers are used so little at present that they are not illustrated here. The usual difference between a smooth cover paper and a rough cover paper consists in the extra rolling the smooth cover paper is given. Many kinds of paper are made in both rough and smooth surfaces. SMOOTH COVER PAPERS PLAIN COVER, 20x25-25 PLAIN COVER, 20x25-50 HIGH GRADE COVER, 22x28-70 ENAMELED (ONE SIDE) COVER, 20x25 PAPER AND CARDBOARD CONSTRUCTION PRINT AND BOOK PAPERS Print papers are used for newspaper work and for cheap hand bills in printing offices and are frequently made up into scratch pads for pencil work. The paper is suitable for booklet making in schools where rigid economy is imperative. In the lighter weights it is a good substitute for book paper as it is easier to sew. Book papers are usually made with a slightly grained surface similar to that used in this book, unless to be used for printing halftones or fine line work, where an enam- eled book paper is necessary. Rough book paper is suitable for pencil drawings, for free cutting, for book making, and envelope making, and in general is the most useful paper available for paper work in school. Sizes of print and book papers range from 24 n x36" to 36 n x48" for ordinary work, altho deckled edge book paper is made as small as 12 n xl8 n . The most convenient size to handle in school is 24 n x36 n , which is easily cut into eight 9 n xl2" pieces per sheet. The weights of book paper range from 24"x36 n -30 to 24 n x36 n -100, the 50 to 60 pound weights being the most used, the usual weight for print papers of this size being 30 pounds. PRINT AND BOOK PAPERS PRINT PAPER, 24x36-30 CHEAP BOOK PAPER, 24x36-50 MEDIUM BOOK PAPER, 24x36-70 ENAMELED BOOK PAPER, 24x36-70 PAPER AND CARDBOARD CONSTRUCTION WRITING PAPERS Flats and bonds are intended especially for writing but are used for printing also. They are adapted to booklet and envelope making in pri- mary classes and for some of the lines of work where book papers are recommended. They come in a considerable variety of grades and sizes and weights. For this work the cheaper grades are suitable, altho it is desirable to have the better grades for occasional use and for comparison of values. Sizes of certain kinds range from 1 6"x2 1 " to 28"x34", the usual sizes being 1 7"x22" and 19"x24 n . The 1 7 n x22" cuts into four pieces of letter size 8M«x 1 1 ". Weights vary from 1 7"x22"- 1 4 to 1 7 n x22"-28 the usual weights being from 1 8 to 22 pounds for this size. Some of the writing papers come in tints, but white is the more usual. They may be obtained in laid or linen finish as well as the wove finish. Standard makes of writing paper are usually watermarked, which assists in identifying the different kinds. WRITING PAPERS CHEAP FLAT WRITING PAPER, 17x22-20 HIGH GRADE FLAT WRITING, 1 7x22-20 CHEAP BOND PAPER, 17x22-20 MEDIUM BOND PAPER, 17x22-20 PAPER AND CARDBOARD CONSTRUCTION LINING PAPERS Marble papers are used (or lining the insides of covers of books and as a finish for boxes* Glazed papers are used principally for a finish for small boxes. They are thin enough to be easily pasted and attached to other work, and are made in many colors. There are three types of design in marble paper, — the spot, wave and agate, and the size is uniform, 20"x30 n . The glazed paper has a uniform size of 20"x24 n and is made in many brilliant colors, besides white, black, silver and gold. In addition to these fancy papers, there are plated papers with dull colors on one side, parchment papers for covers and for special pur- poses, and standard color papers valuable for the study of colors and color schemes. While there are other papers such as plain cover paper suitable for lining, the thin lining papers finished on one side only are best and easiest to use. LINING PAPERS rf* - •• SPOT MARBLE PAPER, 20x30 WAVE MARBLE PAPER, 20x30 AGATE MARBLE PAPER, 20x30 WHITE GLAZED PAPER, 20x24 PAPER AND CARDBOARD CONSTRUCTION MISCELLANEOUS PAPERS Wrapping papers are made from a variety of fibres, such as manila, flax, and silk, and vary in size from 12"x18 n to 40"x48 n . The weights vary in the 24 n x36 n size from 26 to 80 pounds per ream, 30 to 40 being the medium weights. There are besides the common manilla wrapping papers, white wrapping, Japanese wrapping, and tissue wrapping papers. Blotting papers are made 1 9 n x24" size and of weights varying from 60 to 1 40 pounds per ream. Besides the ordinary blotting paper, there are different styles of enameled one side blotting papers for halftone work. Gummed paper in several colors with glue on the back is suitable for labels for books and boxes. The usual sizes are 1 7 n x22" and 20 n x25 n . The varieties of paper are very extended and new papers are being constantly prepared for new uses. A selected list of some of these is given in chapter VII. MISCELLANEOUS PAPERS MANILLA WRAPPING PAPER, 24x36-30 FIBRE WRAPPING PAPER, 30x40-60 BLOTTING PAPER, 19x24-60 GUM PAPER, 17x22 ^ V ■ V ^ A- ^ ,* v X *>, ^ ^ * V ,> •** * \^% v ^ v * V *• r% ■\ ■%* * 'oO' ■ 4> ^ £ C t ' ^ \ \° ■" ■ ^ . ^ r \ ^ % ^ • 1 . ^. 'S ' ^ ./ -■ % \ •%. #' <£ ' <" '% •/- xi V y -\ ^' fc.**" •V- -> \ N - s