si/ l-l CIGAR MAKERS —AFTER THE LAY-OFF WORK PROGRAM WORKS PROGRESS ADMINISTRATION NATIONAL RESEARCH PROJECT WORKS PROGRESS ADMINISTRATION HARRY L. HOPKINS CORRINGTON GILL Administrator Assistant Administrator (y K . )i NATIONAL RESEARCH PROJECT on Reemployment Opportunities and Recent Changes in Industrial Techniques DAVID WEINTRAUB IRVING KAPLAN Director Associate Director Studies of the Effects of Industrial Change on Labor Markets THE W.P.A. NATIONAL RESEARCH PROJECT ON REEMPLOYMENT OPPORTUNITIES AND RECENT CHANGES IN INDUSTRIAL TECHNIQUES Under the authority granted by the President In the Execu¬ tive Order which created the Works Progress Administration, Administrator Harry L. Hopkins authorised the estaol1shment of a research program for the purpose ofcol 1ectlng and ana¬ lysing data oearlng on problems of employment, unemployment, and relief. Accordingly, the National Research Program was estaol lshed in Octooer 1956 under the supervl slon of Corrinj ton Gill, Assistant Administrator of the WPA, who appointed the directors of the individual studies or projects. The Project cn Reemployment Opportunities and Recent Changes In Industrial Techniques was organized in December 1955 to Inquire, wlthtne cooperation of Industry, labor, and govern¬ mental and private agencies, Into tne extent or recent changes In Industrial techniques and to evaluate tneeffects of these changes on the volume of employment and unemployment. David h/eintrdut and Irvin( Kaplan, members of the research staff of the Dlvl slon c f Researcn, Stat: sties, and Finance, were ap¬ pointed, respectively, Director and Associate Director : ftne Project. The task set for them was to assemble and organise tne existing data wnlcn bear on the problem and to augment these data oy Held surveys and analyses. To this end, many governmental agencies whlcoarethe col¬ lectors and repositories or pertinent Information were in¬ vited to cooperate. The cooperating agencies of the United States Government Include the Department or Agriculture, the Bureau of Mines of the Department of the Interior, the Bureau of Labor Statistics or the Department cfLabor, tne Railroad Retirement Board, the Social Security Board, the Bureau of Internal Revenue of the Department of tne Treasury, the De¬ partment of Commerce, tne Federal Trade Commission, and tne Tariff Commission. The following private agencies Joined with the National Research Project In conducting special studies: the Indus¬ trial Research Departmentofthe University of Pennsylvania, the Natl end Bureau of Economic Researcn, Inc., tne Employ¬ ment Stabilization Research Institute of the University of Minnesota, andtne Agricultural Economics Departments in the Agricultural Experiment Stations of California, Illinois, Iowa, and New York. CIGAR MAKERS — AFTER THE LAY-OFF A case study of the effects of mechanization on employment of hand cigar makers by Daniel Creamer and Gladys V. Swackhamer Studies of the Effects of Industrial Change on Labor Markets Report No. L-i Philadelphia, Pennsylvania December 1937 EMPLOYMENT AND UNEMPLOYMENT AFTER LAY-OFF PERCENT DISTRIBUTION OF TOTAL ELAPSED MONTHS SINCE LAY-OFF This figure consists of 10.2 percent spent in working for others and 8.8 percent spent i n se 1 f-empl oyment which has constituted ch ief ly a form of dis¬ guised unemployment. See discussion, pp. 51-7. WORKS PROGRESS ADMINISTRATION WALKER-JOHNSON BUILDING 1734 NEW YORK AVENUE NW. WASHINGTON, D. C. HARRY L. HOPKINS ADMINISTRATOR December 16, 1937 Hon. Harry L. Hopkins Works Progress Administrator Sir : I have the honor to transmit a report on the study of the effects of mechanization on employment and earn¬ ings of workers in the cigar industry. The study is the first in a series on "Effects of Industrial Change on Labor Markets" and is based primarily on a case study of a plant which was mechanized in 1931. The competi¬ tive conditions under which the change in process was made and the characteristics of the personnel involved have been and continue to be so typical of the indus¬ try., as the supporting evidence presented shows, that generalization of the findings has been appropriately undertaken. The principal finding, of special concern to a re¬ lief administration, is that many thousands ofworkers, formerly ornowattachedtothe cigar industry as skilled artisans, will be primarily dependent for their well- being on public relief for many years. Since 1920, the cigar has rapidly been losing ground to the cigarette. Ever increasing numbers of cigar manufacturers have been finding themselves confronted with the alternatives of either losing their markets or reducing the costs of production and the price of their product to levels which will maintain a profitable volume of output. Mech¬ anizat ion of the cigar-making process has afforded the instrument for the reduction in cost, and the manu¬ facture of a product to retail at five cents or less has resulted in at least the retardation of the decline in production. The combined inroads of declining produc¬ tion and mechanization of the production process have reduced the average employment in the cigar industry from 114,000 in 1919 to 84,000 in 1929 and 56,000 in 1935. The decline in employment represented byt he above figures reflects only part of the loss of employment to which cigar workers have been subject. It is estimated that byl929, ten years after the first cigar plant was mechanized, 35 percent of the total cigar output was a machine product. The aggravated pr ice competition dur¬ ing the depression further favored the encroachment of machine production so that more than half of the 1933 output was machine made. Almost without exception, whenever a plant is mechanized, the entire force of hand cigar makers is dismissed and a smaller number of young women is hired to operate the newly installed ma¬ chines. It is estimated that upwards of 15, 000 machine operators have been thus substituted in automatic pro¬ duction plants, and that approximately 40,000 are work¬ ing in the other plants. The hand cigar worker who can still find an employer for his craft works under the overhanging threat of displacement by machine competi¬ tion - a threat reflected in his reduced wage rate and earnings. Available evidence indicates that, for ci¬ gars selling at 5 cents or less, hand workers whose product competes with machine production earn less than the machine operators. The great majority of skilled cigar makers arewell on in years and have been long habituated to a single craft which is not transferable to other industries. The typical prospect, when the cigar factory at which he is employed mechanizes, is unemployment of long du¬ ration, interrupted for relatively few by occasional jobs. The displaced artisan cannot look forward to making a living at a job at his craft. Self-employment in the industry frequently does not yield subsistence. The employed artisan who will be displaced by ma¬ chines in the years ahead will find small comfort in the present coverage of the unemployment compensation laws. The chances are that irregularity of employment prior to his final lay-off will leave him with a very short or no period of eligibility for benefits ahead, and, in any event, the limited eligibility period will only postpone the problem of long-time unemployment. Typically too old a hand at his craft to make a favor¬ able self-adjustment and not old enough for an old age pension, the cigar worker who will be displaced in the next few years will ordinarily, like his brother dis- placed in the past, wait for the means teat to overtake him. This study was made under the direction of Irving Kaplan, Associate Director of our National Research Project. The Bureau of Research and Statistics of the Social Security Board has collaborated in the project, out of which this study has developed, by making avail¬ able the services of Daniel Creamer, a member of its staff. The report was prepared by Mr. Creamer and Miss Gladys V. Swackhamer. Respectfully yours. Corrington Gill Assistant Administrator CONTENTS Section Page PREFACE xv I. INTRODUCTION 1 Survey procedure 2 II. TRENDS WITHIN THE CIGAR INDUSTRY AND THEIR RELATION TO THE COMPANY 4 Economic pressures 4 Mechanization and the 5-cent cigar 9 Proposed wage cut and refusal of hand workers 13 Mechanization and lay-offs 15 Productivity and production costs of men and machines 13 Extent and nature of the labor displacement at the Company 20 III. PERSONAL CHARACTERISTICS OF THE HAND WORKERS. . 27 Nativity 27 Years at cigar making 28 Years in Manchester 30 Years with the Company 31 Employment pattern at the Company before the lay-off 32 IV. DIFFICULTIES OF REEMPLOYMENT IN INDUSTRY AFTER THE LAY-OFF 34 Special obstacles presented by the cigar industry and the Manchester Area .... 34 Unemployment between lay-off and next job . . 36 Total unemployment 37 Employment status at time of interview. ... 38 Relation of age to employment status at time of interview 40 The role of migration 40 Character of jobs after the lay-off 43 Duration of current status 47 Public assistance 49 Self-employment at cigar making 51 Earnings as "buckeyes" . 54 Other employment as cigar makers 58 V. COMPARISON OF EMPLOYMENT PATTERN, EARNINGS, AND UNIONIZATION OF MACHINE OPERATORS AND HAND WORKERS 59 Employment of machine operators 59 3 x X CONTENTS Section Page Earnings of machine operators 0^ The union after the lay-off 07 VI. SUMMARY AND CONCLUSIONS 70 Summary 7<-> Appraisal of social resources 72 Conclusion - residual relief problem 70 APPENDIX A: A FEW CASE HISTORIES 79 Case 1 7® Case 2 SO Ca3e 3 81 Case 4 81 Case 5 82 Case 8 83 Case 7 83 APPENDIX B: DESCRIPTION OF PROCESSES 85 Preliminary operations 85 Description of hand manufacture of cigars . . 85 Description of combination hand and machine manufacture of cigars. . 88 Description of machine manufacture of cigars. 87 Subsequent operations 87 APPENDIX C: WEEKLY EARNINGS OF CIGAR WORKERS . 86 APPENDIX D: SCHEDULE AND EXPLANATION OF TERMS USED IN THE SCHEDULE 91 Schedule used 92 CHARTS AND ILLUSTRATIONS Figure Employment and unemployment after lay-off. . . frontispiece 1. Per capita consumption of cigars and cigarettes, 1900—1934. .................... 5 2. Total cigars and class "A" cigars produced in the United States and in New Hampshire, 1921-1935. . . 7 3. Cigar-making machine 9 4. Number and sex of employees of the Company, 1921-38. 23 5. Age of cigar machine operators and hand cigar makers 25 CONTENTS xi CHARTS AND ILLUSTRATIONS-Continued Figure Page 6. Preparing the binder for a hand-made cigar 32 7. Employment status by age groups five years after the lay-off 39 8. Hand worker "bunching the filler" 55 9. Hand cigar maker applying the binder leaf 56 10. Making oigars by hand 62 11. Two—operator oigar-making machine 63 TEXT TABLES Table 1. Production of large cigars, in New Hampshire and the United States, 1920-36 6 Table 2. Percentage distribution of cigars produced, by classes, in New Hampshire and the United States, 1921 and 1924-35 10 Table 3. Distribution by average production per ma¬ chine-hour of 74 wrapper machine operators at the Company, 1936 18 Table 4. Distribution of the estimated daily production of 26 hand cigar makers while working for the Company 18 Table 5. Average annual number employed and the aver¬ age annual production of cigars at the Com¬ pany by biennial periods, 1929-36 21 Table 6. Number of hand oigar makers employed at the Company, 1931—32 22 Table 7. Distribution by sex of the Company employees, 1921-36 23 Table 8. Comparison of the age distribution of 202 ma¬ chine operators with the age distribution of 328 hand cigar makers 26 Table 9. Classification by country or State of birth of 150 hand cigar makers in Manchester, New Hampshire 27 Table 10. Distribution of 150 cigar makers at the Com¬ pany by time spent at making cigars by hand. 28 xii CONTENTS TEXT TABLES-Continued Page Table 11. Distribution of 160 oigar makers at the Com¬ pany by years at making oigars by hand as a peroent of years in the labor market ... 29 Table 12, Three hundred and twenty-eight hand oigar makers employed by the Company, classified by the oigar trade union looal of first af¬ filiation 30 Table 13, Distribution of 150 hand oigar makers by length of servioe with the Company, 1931 . . 31 Table 14. Distribution of 118 cigar makers by months of unemployment between lay-off from the Com¬ pany and next job 38 Table 15. Distribution of 118 cigar makers according to their total unemployment since lay-off ... V Table 16. Employment status and age distribution of 224 oigar makers laid off by the Company in 1931 39 Table 17. Geographical dispersion of 149 oigar workers who left Manchester after lay-off 41 Table 18. Distribution by age of 90 hand oigar makers who emigrated from Manchester, related to age distribution in entire sample, 1931—38 . 42 Table 19. Two hundred and twenty-four hand oigar workers classified by industry of present job in Manchester and elsewhere 43 Table 20. Classification by industry of all jobs held by 116 hand oigar workers seeking work after lay-off in 1931 46 Table 21. Duration of current employment status of 129 oigar makers laid off by the Company in 1931 47 Table 22. Distribution of total elapsed months between lay-off and date of interview, by employ¬ ment status 49 Table 23. Geographical dispersion of cigar makers who are working at their trade 53 Table 24. Estimated annual earnings from cigar making at the Company in 1930 and as "buckeye" proprietors in 1936 57 CONTENTS xlii TEXT TABLES-Continuti Page Table 25. Monthly index of man-hours worked by machine operators at the Company in 1936 ...... 59 Table 26. Distribution of 202 machine operators at the Company by the percent of actual man-hours worked in 1936 to the theoretical maximum. . 60 Table 27. Distribution of 202 machine operators at the Company, by number of weeks with no employ¬ ment, 1936 61 Table 28. Distribution of 202 machine operators at the Company, by weeks of less than full-time but not less than half-time employment, 1936 62 Table 29. Distribution of 202 machine operators at the Company by weeks of full-time employment, 1936 64 Table 30. Distribution of 202 machine operators at the Company, by annual earnings, 1936. 65 Table 31. Distribution of 202 machine operators at the Company by hourly earnings in 1936 66 APPENDIX TABLES Table C-l. Average earnings per week, by classes of ci¬ gars produced in the United States 88 Table C-2. Average earnings per week, by States, of workers on class "A" cigars S9 PREFACE This study of workers in the cigar industry begins a series planned to throw light onthe bearing of economic conditions and the technological developments associated with these conditions on the employment and unemployment experience of workers in se¬ lected industrial situations. In the situation covered by this survey, more than 600 male cigar makers were laid off in 1931, and some 200 female machine operators were taken on instead to make a cheaper product by automatic machinery. The findings are based primarily on an analysis of the employment and earnings records of the cigar workers who were laid off and the machine operators who were substituted. During the 5 years following the lay-off, the ci¬ gar makers, as a group, were without work 52 percent of the time, although able and willing to work and actively seeking work. Nine percent of their time was spent in self-employment in the cigar industry, 10 percent in working for others in the industry, and 17 percent in working outside the cigar industry. The remaining 12 percent of the time was accounted for by those who became too old or otherwise disabled for work. Five years after the lay-off approximately 13 percent were self-employed cigar makers, and many more had tried self-employ¬ ment in the interim and had failed. Another 17 percent were employed by others in the cigar industry; some of these had the precarious security of jobs with "buckeyes",1 while others were no longer cigar makers but had obtained semiskilled or unskilled jobs with the company which had mechanized its plant. Though many of them roamed far and wide in quest of a livelihood, the majority found no work at cigar making, and 25 percent found no work at all during the 5 years after the lay-off. Jobs were typically casual, unemployment typically of long duration, and the older the worker the more prevalent was going without work. The effects of the mechanization of the cigar-making process are illustrative of the type of technological change in which the production process is completely converted from a system em¬ ploying hand workers to one utilizing automatic machinery and ^he "buckeye" Is a se If-employed cigar maker manufacturing on a small scale. He has no or only a few employees. In the situation surveyed, "buckeye" op¬ eration has constituted a form of disguised unemployment. XV x vi PREFACE machine operators. Since mass production methods have become widely prevalent, the field for this typeof technological change has necessarily become limited. Other examples do, however, come to mind. Glass blowing went through a cycle of such changes during theeariier decades in this century. In more recent years the baking industry has been similarly affected. When a hand process becomes mechanized, t he experience and per¬ sonal characteristics of the hand workers ordinarily afford no special qualification for service in the substituted production process. Frequently, as in the case of mechanization in the ci¬ gar industry, there is at least an apparent advantage in substi¬ tuting new personnel with the new process. The character of the technological change is thus important in determining the number and type of workers who become unemployed. On the other hand, the extent of unemployment facing the workers immediately af¬ fected by the loss of job is controlled, not by the type of technological change, butbythe economic conditions under which the change takes place and by the characteristics of the workers affected. In the case of the cigar industry, the economic con¬ ditions have been those of markedly declining production, reduc¬ ing opportunities for employment in the industry, and the char¬ acteristic worker is a skilled artisan long associated with his craft and an "older worker." Examples of industries characterized by declining production and declining opportunities for employment are, of course, much more numerous than those of industries affected by the drastic type of technological change represented by the transformation of handicraft to machine methods. Moreover, during the past 8 years almost all industries have been subject to severe curtail¬ ment of production and employment for relatively long periods of time. Under such circumstances the pressure for cost reduc¬ tion is indeed very great, and a technological improvement which reduces the number of jobs or substitutes one group of workers for another is likely to impose prolonged unemployment among many of the workers laid off . When jobs elsewhere, in the worker's usual industry or in other industries utilizing his special qual¬ ifications, are scarce, the worker's eagerness to work is usually of little consequence. The cigar maker's skill is not transferable to other industries and this is characteristic of skills in many industries. The PREFACE xvi i skills of hand operatives and of skilled workers generally are, to a greater or lesser degree, specialized to an industry, and this specialization may fundamentally limit their transferabil¬ ity. These skilled workers are quite generally subject to the effects of technological changes, whether singularly drastic, as in the case of the cigar industry, or continuous and cumula¬ tive, as in most instances. Their security is therefore much more generally undermined by the more common types of technolog¬ ical change than by the complete conversion from hand tomachine production. Apart from the mechanical capacity to utilize or adapt skills required in other industries, long-established association with one industry may also limit the opportunity to become established in another industry. Men who have worked in the mines tradition¬ ally remain dependent on the availability of jobs as miners. It is the farm youth rather than the experienced farmer who finds his way into industry. While machinists were in demand by many Phila¬ delphia metal industries in 1936, machinists attached to the heavy-equipment industries remained unemployed. In the same year, the Minneapolis metal-working plants were seeking machin¬ ists, but railroad machinists remained on the relief rolls. In all these cases the workers' skills are, in greater or lesser degree, specialized to the particular requirements of their usual industry. Other factors than the ability to adapt or acquire the skill required for jobs in another industry are, however, important. The absence of extensive and adequately used place¬ ment services may account for the worker's dependence on his habitual associations in his quest for work. A number of studies of the National Research Project are con¬ cerned with the degree to which and the conditions under which workers in given occupations and industries find employment in other occupations and industries. Since age also isaselective factor, with older workers frequently finding it more difficult to establish themselves anew in industry than young workers, the relationship between age and the characteristics of employment and unemployment experience are subjects of analysis in a number of forthcoming reports in this series. x viii PREFACE A debt of gratitude is owed to all the cigar makers who were interviewed and without whose generous cooperation this survey would not have been possible. We also are indebted to the R. G. Sullivan Company and the Manchester Local No. 192 of the Cigar Makers' International Union for their help in making necessary records available to us. Mr. John Bogaert, secretary of the union, Mr. Fritz Kuehn, and Mr. Michael Quinn, all former hand cigar makers at the R. G. Sullivan plant, were particularly help¬ ful in tracing the whereabouts of persons in our sample and in providing general information on the history of the industry in the Manchester area. To Mr. Lucianus Altenau of Manchester we are obligated for information on the problems of the "buckeye" proprietors, and to Miss Jules Teras, forelady at the R. G. Sullivan factory, for material on the present-day conditions of employment of the machine operators. Finally, acknowledgment is made to the Portsmouth, New Hampshire, office of the United States Bureau of Internal Revenue, to the Division of Unemploy¬ ment Compensation of the New Hampshire Bureau of Labor, to the office of the Commissioner of Charities of Manchester, the of¬ fice of Charities and Correction of Killsboro County, New Hamp¬ shire, and the Central Index of Agencies of Manchester for mak¬ ing available special tabulations included in the report. David Weintraob Irvino Kaplan Philadelph ia December 7, 1937 SECTION I INTRODUCTION Vice President Marshall is reported to have remarked during a period of war anxiety that what the country needed was a good 5- cent cigar. He could scarcely have realized that the need would so soon be filled. When, in 19x9, a leading cigar manufacturer demonstrated that cigars could be made entirely by machines, the good 5-cent cigar was well on its way toward becoming a reality. Up to that year cigar making had been largely a hand process. The successful introduction of machines meant a virtually com¬ plete change in manufacturing technique and an almost complete change in the labor personnel. Artisans, mostly men, with a highly specialized skill, were replaced by machines operated by young women whose work falls into the category of semiskilled. The problems arising from this replacement concerned the sort of adjustments which could be made to an abrupt change in manu¬ facturing technique - a change which involves the substitution of a completely mechanized process for a hand process and the complete turnover in personnel. As an approach to the specific problems of the cigar industry within the framework of the general problems posed by technolog¬ ical innovations of the above type, a particular case was se¬ lected for a special study. In 1931, the R. G. Sullivan Company, located in Manchester, New Hampshire, decided to discontinue the manufacture of cigars by the hand process and to substitute the machine method. About 5 years after the hand workers had been dismissed by the management, this survey was undertaken in an attempt to find out what sort of readjustment these displaced workers had been able to make. The following specific problems of technological unemployment within the cigar industry presented themselves for analysis: To what extent does the long-time shrinkage in the demand for the industry's product intensify the difficulties of adjustment of the displaced worker? To what degree do the personal characteristics of the displaced group Note.- The authors wish to acknowledge their Indebtedness to the many who have made contributions to this study. Few can here be specially mentioned. Marlon Hayes designed the charts and made numerous suggestions that have been Incorporated In the text. Thomas G. Casey assisted In selecting the sample, Susan R. Caldon and Theresa Coroett were responsible for the scheduled Interviews, May Belle Balrd, Lillian Wolkln and William Barnum prepared the tables, and Margaret Snowden and Roselle Moore prepared the charts. 1 2 CIGAR MAKERS condition the type of adjustment that is actually achieved or might possibly be achieved? Finally, what effect has this tech¬ nological change had upon labor income? SURVEY PROCEDURE These problems are dealt with according to the following pro¬ cedure. The fluctuations in the R. G. Sullivan Company's busi¬ ness and the circumstances that determined mechanization are traced against the background of the trends in the cigar indus¬ try as a whole during the decade of the nineteen twenties and the ensuing depression. The reaction of the workers to the Com¬ pany's proposed alternative of mechanization or wage reduction has been ascertained by reference to the trade-union minutes covering the negotiations with the management and by personal interviews with individuals. The increase in productivity re¬ sulting from the use of machines is evaluated, together with the displacement of manpower. The problems and the extent of read¬ justment of the displaced hand workers are analyzed in the light of the workers' personal characteristics and occupational his¬ tory before the lay-off. The personal characteristics and occupational history of these displaced workers were analyzed from data recorded on schedules1 for a part of a sample of all displaced workers. This sample was obtained by copying from the records of the Manchester local of the Cigar Makers International Union the first 316 names of cigar makers on the membership rolls of 1931. These 316 names represented approximately so percent of the displaced hand work¬ ers. Since the names had been entered by the secretary in the order in which the men sat in the factory and since there was no planned seating arrangement, the sample may be regarded as a random one. In addition, the names of 12 small cigar-factory operators, or "buckeyes", in Manchester were obtained from the Internal Revenue Department in order to investigate the adequacy of small cigar factory operation as a method of economic adjust¬ ment. Two trained investigators called at the men's homes dur¬ ing a 3-week period in February 1937 and obtained detailed per¬ sonal and occupational histories for 150 of the 328 cases. In- 1The schedule with the explanation of terms is reproduced in Appendix D. INTRODUCTION 3 eluded in these 150 were the 12 cases added from the Revenue list and 138 from the random sample. Many of the men had moved away or could not be reached per¬ sonally in the time allotted. Under these circumstances, other sources of information were utilized, and for all but six cases it was possible to secure some items of information, such as the current employment status or the location of the job or the place of residence. From union records the date of birth and the union local of first affiliation were ascertained for almost all of the 328 cases. Many workers were traced through the secre¬ tary of the union local and through certain former union mem¬ bers, such as the secretary-treasurer of a workmen's sick and death benefit fund, the City Clerk, and a number of the older men. In addition, the records of the Bureau of Vital Statis¬ tics of the city and of the relief agencies were consulted, as well as the files of the American-Canadian Association, a bene¬ ficial society operating extensively among the French-Canadian population. Accordingly, the size of the sample will vary with the items under consideration. To complete the investigation of the effects of machine pro¬ duction, consideration is given to the regularity of employment and the earnings of the machine operators who replaced the hand workers. The findings are based on returns made by the R. G. Sullivan Company to the New Hampshire Division of Unemployment Compensation. The gradual demoralization of the trade-union local is also regarded as an aftereffect of mechanization. The concluding section summarizes the efforts, generally unsatisfac¬ tory, at economic readjustment on the part of the displaced hand workers, and undertakes an evaluation of the adequacy of the usual types of social assistance available to such a group. SECTION II TRENDS WITHIN THE CIGAR INDUSTRY AND THEIR RELATION TO THE COMPANY The Company has been in existence for more than Co years, and during its entire history ownership has resided with Mr, Roger G. Sullivan and his children. Its development froma very modest retail tobacco shop, employing one cigar maker, to a factory employing 1,500 persons at the peak during the war years seems to have been due to the business talents of the founder. His genial personality enabled him to introduce his cigar, the "7-20-4", into ever widening markets in New England, and his practice of manufacturing the cigar with quality Havana filler assured him that orders once given would be repeated.1 At an early date the union obtained a closed-shop agreement, and it was generally understood that the employees at the Company were to have a slight differential above whatever terms andcon- ditions prevailed in Boston, once an important cigar-making cen¬ ter. As a result, cigar making was the highest paid industry of size in Manchester, and the cigar maker enjoyed an enviable position in this mill city. By virtue of his handcraft, he was permitted a degree of independence unknown toother factory workers in an age of mechanization. Up to the time of the great depres¬ sion the factory enjoyed the reputation among hand cigar makers of being the best place to work of all the cigar plants in the country. ECONOMIC PRESSURES Economic pressures, however, made themselves felt. For some time the popular taste had been changing in favor of the cigarette, which represented a cheaper smoke. The per capita consumption of cigars in this country, asshown in figure 1, began to decline in the first decade of the century, but the peak of annual produc¬ tion was reached in 1920. That the cigar production of New Hampshire, represented to the extent of about 90 percent by the The cigar gets Its name from the address on Elm Street, Manchester New Hampshire, where the business was first housed. 4 TRENDS WITHIN THE CIGAR INDUSTRY 5 FIGURE 1.- PER CAPITA CONSUMPTION OF CIGARS ANH CIGARETTES* 1900-1934 (Semi-logarithmic scale) NUMBER CONSUMED PER CAPITA WP A - National Research Project LS-7 j|t Tax-paid cigars and cigarettes sold per fiscal year, as derived from Annual Reports of Commissioner of Internal Revenue, divided by annual midyear population estimates of the Bureau of the Census, Department of Commerce. 6 CIGAR MAKERS Company, affords no striking exception to national trends, can be seen from table 1 and figure 2.2 Table 1.- PRODUCTION OF LARGE CIGARS,a IN NEW HAMPSHIRE AND THE UNITED STATES, 1920-30a Number of cigars Cigar production produced In - relative to 1920 Year United States New Hampshire United States New Hampshire (Millions) (Percent) 1920 69.7 8,097 100.0 100.0 1921 55.4 6, 726 79.5 83. 1 1922 56.5 6,722 81.1 83.0 1923 68.8 6,950 98.7 85.8 1924 74.0 6,598 106.2 81.5 1925 65.9 6,463 94.5 79.8 1928 66.5 6,499 95.4 80.3 1927 60.5 6,519 86.8 80.5 1928 55.3 8,373 79.3 78.7 1929 52.8 6,519 75.8 80.5 1930 40.4 5,894 58.0 72.8 1931 41.7 5,348 59.8 66.0 1932 44.5 4,383 63.8 54.1 1933 45.4 4, 300 65.1 53. 1 1934 56.1 4,526 80.5 55.9 1935 57.8 4,685 82.9 57.9 1936° 59.4 n. a. 85.2 n. a. aClgars weighing more than 3 pounds to the thousand. aBased on "Tobacco Division, " Annual Report of the Commissioner of Internal Revenue (U. S. Treas. Dept., Bur. Int. Rev., 1920-36). cFigure for the Company. Obtained from the Bureau of internal Revenue rec¬ ords. n'a'Data not available. p At the request ofthe R. Q. Sullivan Company, the Bureau of Internal Revenue provided us with the annual total production figures of this company for the period 1931 through 1936 and with the production figures by classes of cigars manufactured during the last 3 years of this period. The production records by classes for the years prior to 1931 have been destroyed by the Bureau In accordance with Its congressional authorization. In the years 1931 to 1936 Inclusive, the Company produced 9? percent, 92 per¬ cent, 95 percent, 94 percent, and 95 percent respectively of New Hampshire's total. Thus the output of the Company during this period, all classes considered, was never less than 92 percent or all cigars manufactured In New Hampshire. This lowest percentage was produced In 1932 when many of the displaced cigar makers opened "buckeye" shops. As these shops gradually liquidated, the percentage produced by the Company Increased. For this period, therefore, it certainly Involves no distortion of facts to assume that the relative changes in the various annual production totals for New Hampshire represent accurately the relative changes In the respective totals of the Company. The assumption seems equally valid for the decade of the twenties, since the Industrial directory compiled biennially by the New Hampshire Bureau of Labor lists for the period under consideration only two cigar manufacturers, the Company and a manufacturer whose personnel never exceeded 10. The Census of Manufactures has not published the statistics of this Industry for New Hampshire In order to avoid disclosure. TRENDS WITHIN THE CIGAR INDUSTRY 7 FIGURE 2. — TOTAL CIGARS AND CLASS "A" CIGARS PROOUCED IN THE UNITED STATES AND IN NEW HAMPSHIRE 1921-1935 UNITED STATES MILLIONS OF CIGARS snooor 8,000 7,000 5.000 2,0 OC i.ooo ] OTHER THAN CLASS "A" CLASS "A" (FIVE CENTS OR LESS) 1921 1924 1925 1926 1927 1928 1929 1930 1931 1932 1933 1934 1935 NEW HAMPSHIRE MILLIONS OF CIGARS 1924 1925 1926 1927 1928 1929 1930 1931 1932 1933 1934 1935 Based on data in table 2. WPA - National Research Project LS-8 8 CIGAR MAKERS Although the peak of production for the entire industry was reached in 1920, the peak for the Company's, or New Hampshire's, share of the industry was not reached until 1924. Production for this year was 6 percent above that for 1920, whereas produc¬ tion for the intervening years seemed to reflect cyclical rather than secular influences. But from 1925 to the end of the decade a downward trend in New Hampshire's production was discernible. Thus, New Hampshire's production for 1929 was 24 percent less than for 1920, although the production for the entire industry had been stabilized during the second half of the twenties at about 20 percent below its 1920 level. In the first year of the depression the rate of decline for the Company was greatly ac¬ celerated and reached its low point in the first half of 1931» whereas the somewhat accelerated but orderly decline for the en¬ tire industry did not reach its trough until 1933- This general decline in the volume of. cigar production after 1920 occurred at the very time that an important part of the in¬ dustry was attempting to improve its competitive position by marketing a low-priced cigar of good quality. To carry this out profitably, it was necessary to effect a substantial reduction in costs. This was tantamount to requiring a substantial reduc¬ tion in labor costs, since this item was a high percentage of the total. The perfection of the automatic "bunching" and "rolling" machine by 1919 provided a method for accomplishing the requisite cost reduction. In that year the firm of Waitt and Bond, manufacturer of the "Blackstone" cigar, attempted tosolve its labor difficulties by moving its factory from Boston to Newark, New Jersey, and there installing automatic cigar-making machinery.3 The successful use of the machine process by this company was sufficient demonstra¬ tion of the practicability of applying automatic machinery to the industry, and mechanization, therefore, was not slowtotake hold. Upon the basis of Bureau of Labor Statistics figures on cigars produced by machines it has been estimated that in 1919 machine- made cigars were 2.6 percent of the total; in 1929, 35.1 percent;* and in 1933, 52.3 percent.5 3 Russell H. Mack, The Cigar Manufacturing Industry{Philadelphia: University or Pennsylvania Press, 1933), p. 71. 4 "Technological Changes In the Cigar Industry and Their Effects on Labor," Monthly Labor Review, 33, No. 0 (Dec. 1931), 13 & 17. 5The Tobacco Study (U. S. Dept. Com., National Recovery Administration, Di¬ vision of Review, mlmeo. report, Mar. 1936), p. 169. TRENDS WITHIN THE CIGAR INDUSTRY 9 MECHANIZATION AND THE 5-CENT CIGAR The relationship between increased mechanization and the con¬ current increase in the production of inexpensive cigars is sug¬ gested by the shift of production® recorded in table 2. Class "A" cigars, which are made to retail at not more than 5 cents, represented only 10.2percent ofallcigars produced in the United FIGURE 3.- CIGAR-MAKING MACHINE This four-operator machine makes long-filler cigars. From right to left, the first girl places filler tobacco i ri the machine, which automatically makes the bunch. The next operator is responsible for the binder leaf, and the third, for the wrapper. The machine then drops the finished cigar for inspection by the fourth girl. States in 1921.7 By 1929 this class accounted for 54-9 percent of the total production and by 1933 for over 85 percent. The gain in class "A" production by 1935 resulted in the virtual elimination of class "B" and the reduction of class "C" by three- fourths. Production of cigars by classes Is not available, but data for removed tax- paid cigars are available. Since there Is only a slight difference between the two series for the period under consideration, for purposes of exposition tax-paid removed figures have been regarded as production figures. tj Throughout this report, the word "cigars" refers to large cigars weighing more than 3 pounds per thousand. Small cigars (weighing less than 3 pounds per thousand) have constituted a negligible proportion of total production. Table 2.- PERCENTAGE DISTRIBUTION OF CIGARS PRODUCED, BY CLASSES,' AND THE UNITED STATES, 1921 AND 1924-35b (Cigars weighing more than 3 pounds per thousand) IN NEW HAMPSHIRE Calendar year Total "A" "B" "C" "D" "En New United New United New United New United New United New United Hampshire States Hampshire States Hampshire States Hampshire States Hampshire States Hampshire States 1921 n . a. 100.0 n .a . 30. 2C n. a . 27. 8e n . a . 39. 2C n .a . 2. 7C n . a . .lc 1924 100.0 100.0 .4 39. 3 19. 7 20.8 79. 9 38. 0 0 1.8 0 . 1 1925 100. 0 100.0 . 4 41. 6 23. 1 17. 6 76.5 38. 7 0 2. 0 0 .1 1926 100. 0 100.0 .5 44. 0 23.4 14.5 76. 1 39. 3 0 2.1 0 . 1 1927 100.0 100.0 . 5 48. 4 22.5 11.5 77. 0 37. 9 0 2. 1 0 . 1 1928 100.0 100.0 . 9 51. 7 22. 9 10. 0 76. 2 36. 2 0 2.0 0 .1 1929 100.0 100.0 1. 4 54. 9 20.6 8.8 78. 0 34. 2 0 2.0 0 . 1 1930 100. 0 100.0 1. 7 61. 1 20. 1 6. 7 78. 2 30. 3 (d ) 1. 8 0 . 1 1931 100.0 100. 0 39.0 69. 7 3.4 3. 3 57. 6 25.5 (d) 1.5 (d) (d) 1932 100.0 100.0 59. 6 78. 7 . 1 1. 2 40. 3 19.0 (d) 1. 1 0 (d) 1933 100. 0 100.0 70. 1 85. 6 (d) . 7 29. 9 12. 9 (d ) . 8 0 (d) 1934 100.0 100.0 77. 8 86. 2 (d ) 1. 2 22. 2 12. 0 (d) . 6 0 (d) 1935 100.0 100.0 81. 9 88. 1 (d) 1. 4 18. 1 9. 9 (d) .6 0 (d) O >■ w EC >■ CJ w CO Class "A* cigars manufactured to retail at not more than 5 cents each. Class "B" cigars manufactured to retail at more than 5 cents each and not more than 8 cents each. Class "C" cigars manufactured to retail at more than 8 cents each and not more than 15 cents each. Class "D" cigars manufactured to retail at more than 15 cents each and not more than 20 cents each. Class "E" cigars manufactured to retail at more than 20 cents each. bBased on "Tobacco Division." Annua( Report of the Conuieeioner of Internal Revenue (U. 8. Treas. Dept., Bur. Int. Rev., 1921-36). 3ee also footnote 0, p. 9. cThe Tobacco Study (U. 8. Dept. Com., National Recovery Administration, Division of Review, mlmeo. report, Mar. 1930), p. 170. aLess than one-tenth of 1 percent. n,a*Data not available. TRENDS WITHIN THE CIGAR INDUSTRY 11 The production record of the Company (as indicated by the New Hampshire columns of table 2) also provides a confirmation of the relationship between mechanization and the shift toacheap cigar. Prior to 1931, the year of mechanization, class "A" cigars repre¬ sented less than 2 percent of the Company's production, whereas class "C" cigars accounted for about three-fourths. In the first full year of production by machines, 1932, the production of class "A" cigars was greater than that of class "C" cigars; the respective shares were 60 and 40 percent. The makers of the "7-20-4" cigar realized, even before the de¬ pression, the necessity for offering a cheaper cigar. In addition to the "7-20-4", which retailed at 15 cents and upon which the firm's reputation was built, they were producing the "Dexter", which retailed since the boom year of 1924 at 10 cents apiece or two for 15. Other brands, inconsequential in terms of volume, were the "7-20-4 Pony" and the "Little Gold Dust", both made to retail at 5 cents. At the first evidences of serious shrinkage in business in 1927 and 1928, the management was ready to resort to the use of machines. The step, however, was not taken. As a result of friendly conferences on matters re¬ lating to shop conditions, an amicable agreement was reached between the officials of the company and of the Cigar Makers Union, Local 192, assisted by the president of the international organization, whereby the present brands bearing the name of R. G. Sullivan "7-20-4" will continue to be hand made. . . . . controversy over the contemplated introduc¬ tion of machines in the factory has existed for some time. The satisfactory arrangement between employer and employee means that one of Manchester's largest and most important industries will continue to function as in the past. Cigar makers are among the highest paid workers in the community and the weekly payroll of the Sullivan Company, when operating at capacity, totals many thousands of dollars. In view of the fact that many of the large cigar manufacturers are using machines, the decision of the p Sullivan Company is most important for this industry. The failure of the Company to mechanize prior to the onset of the depression accounted in large part for the precipitate drop in its production during 1930 as compared with the more moderate decline in national production. That is, since a large part of the cigar industry was already mechanized, it could profitably ®The Manchester Leader, Manchester, New Hampshire, June 7, 1928. 12 CIGAR MAKERS manufacture a cheap cigar and thereby was in a better position to meet the competition of cigarettes. The "7-20-4" plant, on the other hand, was in no such position, since it still relied on a 15-cent cigar. As a cigar of that price is in the category of luxuries, the demand for it would be more drastically curtailed during a period of business recession than would that fora cheap cigar-9 During the period preceding the mechanization of the Company's plant, the management saw the demand for its 10-cent cigar, the "Dexter", increase and the sales of its 15-cent cigar, the "7-20-4", decline. By 1930, about two hundred cigar workers in the factory were employed on "Dexters" and six hundred on "7-20-4's."10 The makers of the "7-20-4" had taken a $3 cut in the wage rate of $21.50 per thousand and were working only 24 hours a week. Though the rate was $18.50 per thousand cigars and the daily production about three hundred cigars per man, the weekly wage of the"7-20~4" worker averaged under $20.00. A "Dexter" mold worker averaged about five hundred cigars a day, but at the rate of iio per thou¬ sand his weekly wage very likely did not exceed that of the "7-20-4" worker. The firmstated that business was so poor that they could lay off fifty to one hundred men and stilloperate on a 3-day week. It was under these conditions that the management again turned to the cigar-making machines as a solution. The manufacturers of high-priced cigars were finding that the public accepted the ma¬ chine-made product, which could be retailed at much less though the tobacco content was the same or better. In the latter part of 1930 a few machines were introduced into the "7-20-4" plant for making the "Dexter" cigar. By the early part of 1931, the machines had justified themselves for "Dexter" manufacture, but the "7-20-4's", which had been the mainstay of the Company's business, were lagging behind in sales. The tail was wagging the dog, and again a change was indicated. Q The fact that the fluctuations In the Company's production have greater amplitude than those for the entire Industry Is, In part, due to statistical reporting. In a series composed of many reporting firms, there Is a pos¬ sibility of rises offsetting declines and vice versa and thereby moderating the amplitude of fluctuations, since the business fortunes of all firms in a given Industry are not perfectly synchronized. In a series composed or only one firm, this possibility does not exist. 10Both were full-size, hand-made cigars, but the "Dexter" had a bunch com¬ posed of Havana scrap, whereas the "7-20-4" was made with Havana whole-leaf bunch. In addition, the molds used for shaping the "Dexter" decrease the time required for making It. TRENDS WITHIN THE CIGAR INDUSTRY 13 PROPOSED WAGE CUT AND REFUSAL OF HAND WORKERS Before turning to machines for producing the "7-20-4"s", in February 1931 the Company made a wage-reduction proposal to the six hundred hand workers with the installation of automatic ma¬ chinery as the alternative to its rejection. It proposed a rate of $14 per thousand, which represented a cut of $4.50 from the prevailing rate of $18.50. Demoralized by the constant attacks upon hand work and the part-time employment of the last year, the men, nevertheless, were united in refusing the offer. In their special meeting of February 25, 1931, they elected a committee of five to negotiate with the firm, specifying that "if anyone is fired as a result of taking part in this controversy, others would go out on strike." It appears plain from the record of the negotiating committee which met with the management that the men pressed to know if their acceptance of the lower rate would keep additional machines out of the factory. It appears equally plain that the two executives who met personally with the union committee replied frankly that they could make no prom¬ ises that machines would not have to come and . . . . added that they were surprised that they kept on making cigars by hand as long as they did, consid¬ ering the price at which the machines make them. In the beginning, they were afraid to try the machines, but they find that the public is buying machine made cigars. With their trade falling off continually, the fact that their product is made by hand, does not even influence the public to pay an extra cent for their goods. All the salesmen report that it is a matter of price. The shop should be making 1,500,000 a week and they are shipping only 421,000 and a part of those are "Dexters" that were made at Christmas. All our friends in the tobacco business have advised us to go into machines. To be frank, when we figured everything down to a rock bottom basis, we realized that the machine is the only solution to our problems. We do not feel positive that the price that we propose will meet the situation. Even at the $14 rate, we have no assurance that this figure will not del ay the inev¬ itable. 11 Again in summarizing the management's position the same lack of assurance was expressed thus: 11Mlnutes of Cigar Makers Union, Local 192, Manchester, N. H., under date Of Feb. 27, 1931. 14 CIGAR MAKERS Union spokesman: .... Now as we understand it, we will report back to the meeting and state that $14 is your price, that you do not urge the men to take it and that even if they do take it, you have no expectation and are not sure that even at that price it will act as a deter¬ rent to the machine. Management: That is right.12 That even the acceptance of the wage cut could not forestall the use of machines is evident from the cost figures mentioned by the management at this meeting. .... So when you ask for a compromise [on the wage rate], we say there isn't any possibility of that when you figure that with four girls on ma¬ chines, the royalty and interest figured in, you have — 13 a total cost of $6.25 per thousand. This is to be contrasted with the proposed cost by hand of $14 per thousand. The large differential in the cost between the two methods of production lends much credence to the statement of one displaced cigar maker that by accepting the cut, "we would have stayed only long enough to have paid for the machin¬ ery." The union received the report of the negotiating committee and persisted in its decision to reject the proposed wage cut. On March 7, 1931,the firm was notified of the action of the union and stated that "as everything had been thrashed out, there was nothing more to say."14 When, in April, the management was asked if it would dis¬ continue the use of machines provided the workers would accept the $14 bill of price, it had apparently irrevocably decided on mechanization. . . . . They [the firm] started to make "7-20-4" by machines last week and are satisfied with results. When they learned of the action of the union on the $14 price last February it was then decided to use ma¬ chines. If the men had accepted the reduction they [the firm] would have been willing to gamble. They 1ZIbid. 13Ibid. 14 Minutes of Cigar Makers Union, Local 192, Manchester, N. H., under date of Mar. 7, 1931. TRENDS WITHIN THE CIGAR INDUSTRY 15 would have put the "7-20-4" In the 10-cent class, taken the differential between machine made cigars of their competitors and $14, and tried to put it over, although they were not sure of success. Their competi¬ tor's price is between 75 and 78 dollars per thou¬ sand [compared with $95 for the Company's], therefore they must make the cigar cheaper in order to continue. 15 MECHANIZATION AND LAY-OFFS In April 1931, the lay-off of the six hundred hand workers started and by January 6, 1932 it was completed.16 The cigar makers had expected that about a hundred would be retained to supply the market for the hand-made "7-20-4", but only 13 re¬ mained to make the original product which still retails for 15 cents. The union record indicates that at best it is only a partial truth to claim that the hand cigar maker himself must take the main responsibility for his displacement by machines, a displace¬ ment which, it has been alleged, had arisen out of his lack of foresight and his naive, arrogant belief in the undiminished ef¬ ficacy of his skill.17 Such a claim overlooks the additional facts that some of the workers had come to the Company only after they had been displaced by machines elsewhere, and that the un¬ ion journal carried news of technological displacement through¬ out the industry at home and abroad. It appears unjustified to say that the workers failed to appreciate the technological trends in the industry, even though a few were reported to have believed that "the machines wouldn't stay", or that "if the old man were living, the machines would not be brought in." But appreciation of technological trends did not necessarily provide a satisfactory solution. The union record also shows the lack of resourcefulness of the hand workers in the face of machine competition. In their lengthy discussions with the firm the most that their strategy could suggest was to press for in¬ formation on costs, in order toprove that they were being asked 15Mlnutes of Cigar Makers Union, Local 198, Manchester, N. H. , under date of Apr. 28, 1931. 16Infonnatlon provided, at the request of the Company, by the Treasury De¬ partment, Internal Revenue Service, Cigar Manufacturer's Monthly Returns, 1931 and 1932. 17Accordlng to union sources this Judgment has been fostered by the Company to offset the community Ill-will evoked by the displacement of a skilled and well-paid group of artisans. It could not be determined to what extent the union is Justified In this belief. 16 CIGAR MAKERS to take a cut out of proportion to the loss borne by their firm. Once the machines were installed, suggestions for action, which were dropped after much discussion, were reduced to declarations that the lay-offs were a lock-out or to insistence upon a dif¬ ferent union label for the machine-made product - an issue on which the manufacturers had won 5 years earlier. More practical was the suggestion that the union negotiate with the firm for the employment of the hand workers as machine operators. This suggestion, however, was not acceptable to the Company because: . . . . when they considered putting in machines they also considered women to operate them as all their competitors were doing the same. They could not con- 10 sider the men at this time. According to several cigar workers, the refusal on the part of the management to put men on the machines was conditioned to some extent by its experience with two young men who had just com¬ pleted their apprenticeship as hand cigar makers. They were allowed to operate the first "Dexter" machines but, since they expressed dissatisfaction with them, no men were given the oppor¬ tunity to operate the machines thereafter. As the impending lay-offs became a reality, the resulting distress among the workers was reflected at once in the minutes of the union. It was the custom of the union to permit old or sick members or widows of former workers to solicit funds in the factory. One widow reported a collection of $4.4. When the men were laid off, many solicited similar box collections to raise funds to leave Manchester or to help support themselves. Notices of such requests for collections appeared at nearly every meeting toward the end of the year 1931 and were never refused. If an opening for a cigar maker was reported to the secretary of the union local, he put the names of all unemployed men in a hat and drew a name at random to determine whom to recommend. PRODUCTIVITY AND PRODUCTION COSTS OF MEN AND MACHINES In the course of negotiations with the union, the firm com¬ mented that "they were surprised that they kept on making cigars 18 Minutes of Cigar Makers Union, Local 192, Mancnester, N. H., under date of Apr. 28 and Aug. 31, 1931. For evidence that this was the usual proce¬ dure in the industry, see p. 24 & table 8. TRENDS WITHIN THE CIGAR INDUSTRY 17 by hand as long as they did."10 It is indeed surprising after an inspection of the relative productivity of the hand and ma¬ chine process. So striking is the difference that the lack of refined measurements is no serious deficiency. The productivity of the machine can be measured with accuracy for 1936. The "Dexter"80 cigars are made by a two-operator ma¬ chine, requiring a binder operator and a wrapper operator. The Company listed the names of 67 binder operators and 74 wrapper operators, and the Division of Unemployment Compensation of the Bureau of Labor in New Hampshire cooperated by submitting for analysis the year's weekly record of earnings and man-hours for each operator on the above lists. From this the annual earnings for each operator were computed as well as the aggregate of the hours worked throughout the year. Annual earnings divided by annual man-hours yielded earnings per hour. Since each operator in 1936 received $1.25 per thousand cigars, this amount divided into the earnings per hour gives a quotient representing the number of cigars produced in an hour. A frequency distribution of the output per hour of the 74 wrapper-machine operators is presented in table 3. This may be regarded as a distribution of production per machine-hour. The productivity of hand makers isshown in table 4forcompari- son. These displaced cigar makers who are now operating "buckeye" shops in Manchester were asked to state what they considered their average daily output when working for the Company. The answers of these 26 former employees are here tabulated. It would be only natural for these estimates to have a somewhat up¬ ward bias. The vast difference in productivity is evident. Thus, the median output per machine-hour is 459 cigars and the median output per machine operator is 229.5 per hour,81 whereas the 10Hde supra, p. 13. ^The "Dexter" cigar leads the "7-20-4" now In production, and, since many of the "7-20-4" machines were Idle, the "Dexter" machines making a scrap- filler cigar were considered best for this analysis. pi Expressed In terms of man-hours per thousand cigars, this would be 4.36 hours. In aplantmaklng a short-riller cigar retailing at 6 cents, surveyed by the U. S. Bureau of Labor Statistics and the National Research Project, the comparable figure was 3.89 hours. (W. D. Evans, report on productivity of labor In the cigar manufacturing industry, In preparation.) The speed of the machine Is set within wide limits by each team of two operators. The upper limit Is set by the physical capacity of the machine and the lower limit by what the firm considers an uneconomical use of Its machine. In practice, the operators of the Company are given much latitude In determining their own speed. 18 CIGAR MAKERS Table 3.- DISTRIBUTION BY AVERAGE PRODUCTION PER MACHINE-HOUR OF 74 WRAPPER MACHINE OPERATORS AT THE COMPANY, 1936a Number of Average production wrapper of cigars per operators machine-hour Total 74 9 403 and under 2 404-411 0 412-419 3 420-427 2 428-435 5 436-443 6 444-451 10 452-459 13 460-467 13 468-475 9 476-483 2 484-491 0 492-499 0 500 and over Median - 459 aComputed from records of New Hampshire Bureau of Labor, Division of Unem¬ ployment Compensation. Table 4.- DISTRIBUTION OF THE ESTIMATED DAILY PRODUCTION OF 26 HAND CIGAR MAKERS WHILE WORKING FOR THE COMPANY4 Number of Estimated daily hand oigar production makers of cigars Total 26 1 200 2 275 10 300 2 325 5 350 2 400 3 450 1 475 Median - 300 aThe estimates were furnl3hedby the men and refer to production of the "7-20-4• cigar. TRENDS WITHIN THE CIGAR INDUSTRY 19 median output per hand worker per day is 300.22 The machine in l hour produces, on the average, S3 percent more cigars than a hand worker did in a day, and the average output per machine operator in 1 hour and 18 minutes equals the average daily out¬ put of the hand worker. The difference is still striking when the output of the ma¬ chine operator is compared with the output of the former "Dexter" hand worker. According to union sources, the latter averaged about soo cigars whereas the machine operator produces 1,836 per man-day of 8 hours - an increase of productivity of 267 percent. If the productivity of the machines could be translated into pecuniary terms, the real advantage over manufacture by hand could be established. Unfortunately, the cost of machine opera¬ tion per thousand cigars could not be determined for this company. The only figure available is $6.25 quoted by the management in the course of its negotiations with the union over the wage cut. But this was before the firm had had any extensive experience with machine operation and before the current wage rate of the operators had been set. An approximation of this cost may be attempted, however, on the assumption that the cost of operation of its cigar-making machinery, other than the wages of operators, does not differ from that of other large companies manufacturing a 5-cent cigar under the terms of the President's Reemployment Agreement. These cost items were incorporated in an investigation of the cigar-manufacturing industry conducted by a firm of New York public accountants, Rossmoore, Robbins and Company. The investi¬ gation was sponsored by the group of cigar manufacturers whowere interested in having a code adopted by the industry. The most detailed cost information was supplied by the four leading com¬ panies producing machine-made 5-cent cigars. The costs are for September 1933. The following costs of machine operation have been adapted from National Recovery Administration file material.23 From Company and union sources it has been established that each machine operator at the Company is paid $1.25 per thousand. 22No allowance Is here made for any change In the size of the cigar and the length of the working day. The fact that both were greater before mechani¬ zation than they were after It Is, In this case, an offsetting considera¬ tion. Of course, no account Is taken of any qualitative differences. ^As transcribed by W. D. Evans. 20 CIGAR MAKERS Added elements of cost chargeable to machine Costs per 1,000 production (excluding wages of operators) cigars Total $3.0400 Wages of machinists and oilers4 . 3201 Power4 . 1480 Machine repairs and repair parts8 . 1395 Depreciation on cigar machines . 3670 Interest on cigar machines . 2844 Insurance on cigar machines . 0047 Machine production overhead (includes overhead applicable to direct machine production, in¬ cluding supervision)8 .5615 Application of cost of maintaining idle cigar machines to production . 1054 Loss on defective cigars and on learners .0953 Royalties on leased machines 1.0051 aTotal for factory. It Is Impossible to allocate that proportion of these Items which Is due to use of clgar-maklng machines. Since the machine making the 5-cent "Dexter" cigar requires two operators, $2.50 must be added tothe above cost, making a total cost for this stage of production of $5.54. Since the hand worker on the "Dexter" cigar was paid $10 per thousand, there has been a net saving of $4-46 on production costs if the above cost figures apply to the Company. How much of this margin had to be sacrificed in order to enable the cigar to retail at 5 cents instead of two for 15 cents or 10 cents straight cannot be de¬ termined in the absence of the prices charged the wholesaler. EXTENT AND NATURE OF THE LABOR DISPLACEMENT AT THE COMPANY In view of the extreme difference in the costs of the two methods, of the limitations to expansion of demand, and of the complete labor turnover at the Company's plant, the displacement of workers was considerable. This displacement of workers is proved by other statistical relationships also, even after full allowance has been made for the crudeness of the statistics. The number of hand workers employed by the Company previous to 1931, when machine installation was completed, cannot be as- TRENDS WITHIN THE CIGAR INDUSTRY 21 certained. However, the biennial reports of the New Hampshire Bureau of Labor contain a directory of manufacturing establish' ments with the number of males and females employed by each. The annual average number of cigars produced for the same bien¬ nial periods has been obtained from the Bureau of Internal Rev¬ enue. From Company sources it has been established that there have been no technological changes in any of the other departments of the factory. Consequently a divergence in the rates of change in numbers employed and number of cigars produced may be attri¬ buted almost entirely to the technological improvements in the cigar-making branch of the business. These rates are presented in table 5. They are striking even for the biennium 1931-32, during which the transition was made to the machine-made product. Compared with the average for 1929-30, production decreased in this 2-year period by less than one-seventh, but employment by more than one-third.24 Produc¬ tion in the succeeding period, 1933-34, was almost 2 percent above production in the base period, 1929-30, but the number employed continued to decline, being only 46 percent of the average number employed in 1929-30. Although the decline in Table 5.- AVERAGE ANNUAL NUMBER EMPLOYED AND THE AVERAGE ANNUAL PRODUCTION OF CIGARS AT THE COMPANY BY BIENNIAL PERIODS, 1929-36 Number Percent Biennium Annual average employed3 Annual average of cigars produced6 thousands) Annual average employed Annual average of cigars produced 1929-30 1,068 46,665c 100. 0 100. 0 1931-32 664 40,295 62. 2 86. 3 1933-34 489 47,457 45.8 101. 7 1935-36 522 57,131 48. 9 122. 4 aAdapted from the biennial reports of the New Hampshire Bureau of Labor. b0btalned from the Bureau of Internal Revenue records. cProductlon for New Hampshire from "Tobacco Division," Annual Report of the Commissioner of Internal Revenue (U. S . Treas . Dept., Bur . Int. Rev., 1930-31). 24The production figures for 1929-30 are those for the State of New Hampshire. They are probably from 3 to 5 percent In excess of the Company's produc¬ tion for this period. However, since no adjustment was made, a conservative bias was thereby Imparted to the results. 22 CIGAR MAKERS employment was arrested in 1935-36, it was still less than 50 percent of the 1929-30 average, and the disparity in relative rates of change between employment and production had become greater, production being more than 20 percent above the 1929- 30 level.26 The rate at which the hand makers were dismissed is indicated in table 6. Within a year their number had been reduced from 626 to 13. The distribution by sex of all workers at the Com¬ pany from 1921-22 to 1935-36 is shown in table 7 and figures. When production was by hand, the number of males greatly exceeded that of females. In 1929-30, for example, there were 3.2 males for each female. With the installation of machinery, however, the proportion was reversed, and in 1935-36 there were nearly two female workers for each male worker. Table 6.- NUMBER OF HAND CIGAR MAKERS EMPLOYED AT THE COMPANY, 1931-32a Month Average number of hand cigar makers employed daily in - 1931 1932 January 626 3b February 620 13 March 620 13 April 555 13 May 493 13 June 539 13 July 515 13 August 515 13 September 417 13 October 323 13 November 228 13 December 196 13 aTreasury Department, Internal Revenue Service, Cigar Manufacturer's Monthly Returns - copies of returns supplied by the Bureau at suggestion of the Com¬ pany. bUntll January 6, 195 hand cigar makers were employed. The number dropped precipitately to 3 on January 11. The 3 is therefore not the actual arith¬ metic average of the number employed during January but the representative one . pc The Increase In output between 1933-34 and 1935-38 Is due to a decrease in part-time operation rather than to any Improvement In the machinery. TRENDS WITHIN THE CIGAR INDUSTRY 23 Table 7.- DISTRIBUTION BY SEX OF THE COMPANY EMPLOYEES l»21-36a (Annual average for biennlum) Biennlum Total Male Female 1921-22 1,183 903 280 1923-24 1, 282 1,004 278 1925-26 1,239 981 258 1927-28 1,156 882 274 1929-30 1,068 813 255 1931-32 664 351 313 1933-34 489 162 327 1935-36 522 176 346 aAdapted from the biennial reports of the New Hampshire Bureau of Labor. F 1921-22 1923-24 1925-26 1927-28 1929-30" 1931-32 1933-34 1935-36 KaSii female: HH male ISURE NUMBER AND SEX OF EMPLOYEES OF THE COMPANY, 1921-36 NUMBER OF PERSONS EMPLOYED 0 100 200 300 400 500 600 T00 800 900 1000 1100 1200 1300 See table 7 for data. WPA - National Research Project LS-9 24 CIGAR MAKERS The displacement may be expressed in still another way. The 626 hand workers employed in January 1931 had been replaced by 1936 by 13 hand workers on part time, 202 machine operators, and 20 machinists. This reduced number produced more than the larger force of hand workers. The refusal to retrain hand workers for machine operation ap¬ pears to have been general throughout the industry. Indeed, so thoroughgoing was the discrimination against them that in 1933, according to a special survey of the industry made by the Census of Manufactures for the National Recovery Administration, only 23 male hand workers were employed out of a total of 12,001 machine piece-workers.26 Moreover, women hand workers were in almost equal disfavor. Not only were men being displaced in the modern or¬ ganization of the industry but the older women were losing ground to the young girls. Wherever machine equipment had been installed superintendents expressed a preference for young girls in place of the older women who were skilled hand makers.27 Little other than their age is known about the young women em¬ ployed to operate the machines in Manchester. This item of in¬ formation, supplied by the Bureau of Unemployment Compensation of New Hampshire, is classified in table 3 and compared with the age distribution of the hand workers. (See also figure 5•) The comparison is for 1931, the year in which the displacement oc¬ curred. The tabulation discloses that a group with a median age of 26.2 replaced an industrially-aged group with a median age of 47. Twenty-one of the 321 hand workers in the sample studied, or about 7 percent, were 65 years of age or over, and about one- fourth were at least 55 years old.28 Whether the young girls had had any previous industrial experience could not be ascer¬ tained. Previous experience with cigar-making machinery was P 6 The Tobacco Study (U. S. Dept. Com., National Recovery Administration, Di¬ vision ot Review, mimeo. report, Mar. 1936), pp. 159-60. 27 Caroline Manning and Harriet A. Byrne, The Effects on Vonen of Changing Conditions in the C igar and Cigarette Industries (U. S. Dept. Labor. Women's Bur., Bull, of the Women's Bur., No. 100. 1932), p. 37. 28 That the hand worker generally was an older worker is confirmed by Manning and Byrne, op. cit., p. 41. Of the 847 women hand workers interviewed, ". . . . about two-fifths were less than 30, and about three-tenths in each case were 30 and under 40 and 40 years of age or more." Additional evidence to the same effect is provided by the distribution by age of 1,908 hand ci¬ gar rollers of class "A" cigars in York County, Pennsylvania District, as of August 1934. Their modal age was between 46 and 55. See The Tobacco Study, p. 154. TRENDS WITHIN THE CIGAR INDUSTRY 25 FIGURE 5.- AGE OF CIGAR MACHINE OPERATORS AND HAND CIGAR MAKERS AS Of July 1931 MACHINE OPERATORS PERCENT OF TOTAL 35 PERCENT OF TOTAL 35 MEDIAN AGE : 26 16-19 20-24 25-34 35-44 45-54 55-64 AGE GROUPS HAND CIGAR MAKERS PERCENT OF TOTAL 35 PERCENT OF TOTAL 35 MEDIAN AGE : 47 20-24 25-34 35-44 45-54 55-64 65 AND AGE GROUPS 0VER See table 8 for data. W P A - National Research Project LS-XO 26 CIGAR MAKERS not a prerequisite for employment, since a forelady instructed the newcomers in the use of the machine.89 Table 8.- COMPARISON OF THE AGE DISTRIBUTION OF 202 MACHINE OPERATORS WITH THE AGE DISTRIBUTION OF 328 HAND CIGAR MAKERS® (As of July 1, 1831) Age on July 1, 1931b Machine operators ( female) Hand cigar makers (male) Number Percent Number Percent Age unknown 18 - 7 - Total reporting 184 100.0 321 100.0 16-19 years 34 18.5 0 0 20-24 years 49 26.0 7 2.2 25-34 years 59 32.1 53 16.5 35-44 years 31 16.8 77 24.0 45-54 years 9 4.9 100 31. 2 55-64 years 2 1. 1 63 19. e 65 and over 0 0 21 6.5 Median (age in years) 20. 2 47. 0 Data on machine operators from records of New Hampshire Bureau :f Labor, Division of Unemployment Compensation, and data on hand makers from records of Cigar Halters Union, Local 192, Manchester, N. H. bAges ascertained were calculated back to July 1, 1931. Dates of entering upon or of leaving employment were scattered; the entire group was not en¬ gaged at the same time. 29 It appears that local girls were selected and the family names of seme are Identical with those of the displaced workers. It has been claimed the Company attempted to mitigate the hardships of displacement by employing the daughters of the cigar makers as operators. This Is denied by union sources which claim that whatever representation the cigar makers' families have among the machine operators does not result from the systematic pursuance of a Company policy but Is rather the result of plant politics. SECTION III PERSONAL CHARACTERISTICS OF THE HAND WORKERS NATIVITY It has been stated that the hand worker was industrially-aged at the time of displacement. That he was typically foreign-born is indicated in table 9. Table 9.- CLASSIFICATION BY COUNTRY OR STATE OF BIRTH OF 150 HAND CIGAR MAKERS IN MANCHESTER, NEW HAMPSHIRE8 Country or State of birth Number of cigar makers Total born in foreign countries 110 Belgium 61 Canada 22 Holland 15 Germany 3 France 3 Scotland 2 Russia 2 England 1 Switzerland 1 Total born in United States 40 New Hampshire 26 Massachusetts 6 Pennsylvania 2 Illinois 1 Maryland 1 New York 1 Rhode Island 1 Vermont 1 Washington 1 aFleld survey data. The cigar makers compose an ethnic group somewhat apart from the textile and shoe workers of Manchester who are French-Cana¬ dian, Irish, Polish, and Greek. Over one-half of the cigar 27 28 CIGAR MAKERS makers are of Germanic origin, having come from Belgium, Holland, Switzerland, and Germany. The Netherlands have been prominent in tobacco trading since the discovery of the weed, and Dutch and Belgian cigar makers migrated to Manchester in considerable numbers. French-Canadian cigar makers form the other large group, having come down from the eastern cities of Canada. The younger men of native birth are generally the cigar makers' sons who were inducted into the trade by their fathers. The period of apprenticeship is 3 years for hand workers and 2 for mold workers, and union regulation in 1931 limited the number of ap¬ prentices to 5 atatime ina factory employing 500 cigar makers. These limitations have no doubt operated to restrict the occupa¬ tion to certain families. This is confirmed by the recurrence of certain surnames. YEARS AT CIGAR MAKING An idea of the degree of their occupational habituation may be had from a tabulation of the years spent at cigar making up to 1931. Thus, 50 percent of the workers had been engaged at the single trade of making cigars by hand for 30 years and more, and 72 percent had been so engaged for at least 20 years. Table 10.- DISTRIBUTION OF 150 CIGAR MAKERS AT THE COMPANY BY TIME SPENT AT MAKING CIGARS BY HANDa As of 1931 Time spent at making Number of Percent of cigars by hand cases total Total 150 100.0 6 mo. to 4 yrs. , 5 mo. 4 2. 7 4 yrs. , 6 mo. to 9 yrs. , 5 mo. 8 5.3 9 yrs. , 6 mo. to 14 yrs. , 5 mo. 14 9.3 14 yrs. , 6 mo. to 19 yrs. , 5 mo. 16 10. 7 19 yrs., 6 mo. to 24 yrs., 5 mo. 17 11. 3 24 yrs., 6 mo. to 29 yrs., 5 mo. 17 11.3 29 yrs., 6 mo. to 34 yrs., 5 mo. 21 14.0 34 yrs., 0 mo. and over 53 35.4 aFleld survey data. The continuity of employment at their trade can be indicated in still another way. The years spent at cigar making by an in- CHARACTERISTICS OF HAND WORKERS 20 dividual may be expressed as a percentage of the total number of years that he has been in the labor market. Table u repre¬ sents such a tabulation for the year 1931. Table 11.- DISTRIBUTION OF 150 CIGAR MAKERS AT THE COMPANY BY YEARS AT MAKING CIGARS BY HAND AS A PERCENT OF YEARS IN THE LABOR MARKETa As of 1931 Years at making cigars by hand as a percent of years in the labor market Cigar makers Total Under 50 percent 50-74 75-79 80-84 85-89 90-94 95-99 100 Field survey data. In this sample, 30 percent had been engaged at cigar making for all their working years; 60 percent worked at the trade for at least 90 percent of all their years in the labor market, and three-fourths had spent a minimum of 85 percent of their working time at cigar making. While the degree of occupational habituation of this sample seems extreme, it appears not uncommon for the hand cigar maker to have spent many years at his trade. The Women's Bureau, for example, interviewed 1,086 women who had been employed in hand cigar factories. Of this number, one-quarter had been employed in the industry less than 5 years, slightly more than one-half had been so engaged a minimum of 10 years, and almost one-fifth had spent 20 or more years in the industry.1 ^Caroline Manning and Harriet A. Byrne, The Effects on Wonen of Changing Con¬ ditions in the Cigar and Cigarette Industries (U. S. Dept. Labor, Women's Bur., Bull, of the Women's Bur., No. 100, 1932), p. 49. 30 CIGAR MAKERS YEARS IN MANCHESTER Community ties were nearly as strong as occupational ties, as may be seen from a distribution of the sample of 150 cigar makers by years of residence in the community. Twenty-one, or 14 per¬ cent of the total, reported residence in Manchester since birth, while an additional 85 persons, or 56.7 percent, had resided there at the time of enumeration for at least 20 years. As many as 85 percent claimed Manchester residence for at least 15 years. Yet in their younger years many of them must have been quite mobile. This isevidenced not only by the fact that a large per¬ centage of the workers came from foreign countries in pursuit of employment in the United States, but also by the fact that a sub¬ stantial fraction of the sample was first initiated into the un¬ ion bysome local other than the Manchester one. How many loca- tional changes were made before coming to Manchester is not known. A list of the locals of first affiliation is given in table 12. Table 12.- THREE HUNDRED AND TWENTY-EIGHT HAND CIGAR MAKERS EM¬ PLOYED BY THE COMPANY, CLASSIFIED BY THE CIGAR TRADE UNION LOCAL OF FIRST AFFILIATION* Location of local of first affiliation Number of persons Total 328 Manchester 97 Rest of New Hampshire 8 Boston 96 Rest of Massachusetts 9 Vermont, Maine, Rhode Island, and Connecticut 10 New York, New Jersey, and Pennsylvania 41 Southern States 9 North Central and Mountain States 10 Canada 33 Unknown 17 aFrom records of Cigar Makers Union, Local 192, Manchester, N. H. The number for Manchester, 97, undoubtedly is largest because men had come to the Company from shops which were not unionized or from foreign countries and therefore joined the union for the first time in Manchester. The next largest group, 96, gave CHARACTERISTICS OF HAND WORKERS 31 Boston as their local of first affiliation. This number includes many Belgians and Hollanders who lef t Boston because of the afore¬ mentioned advantages enjoyed at the Company's factory. Only 19 of 311 known cases came from west of the Atlantic Seaboard States; only 5 of them were from the far West. TEARS WITH THE COMPANY The men were not asked how long they had worked for the Company, and the detailed occupational history begins onlywith 1926. The characteristic tenure of this group may be inferred, however. The "7-20-4" factory was virtually the only one in the Manchester area. Hence, when a schedule shows fewer years in Manchester than years at cigar making, the former figure may be taken to represent the years of employment at the Company. Likewise, when years in Manchester exceed the years at cigar making, the latter figure may be taken to represent the years of employment at "7-20-4."z A distribution of the cigar makers by the length of their service with the Company at the time of the lay-off fol¬ lows. This discloses that 31 percent had been employed for more than 20 years, more than 50 percent for at least 15 years, and more than 75 percent for a minimum of 10 years. Table 13,- DISTRIBUTION OF 150 HAND CIGAR MAKERS BY LENGTH OF SERVICE WITH THE COMPANY, 193la Length of service with the Company Number of cases Percent of total Total 150 100.0 Under 5 yrs., 5 mo. 0 4.0 5 yrs., 6 mo. to 10 yrs. , 5 mo. 29 19.3 10 yrs., 6 mo. to 15 yrs., 5 mo. 34 to to ^3 15 yrs. , 0 mo. to 20 yrs., 5 mo. 35 23. 3 20 yrs. , 0 mo. and over 40 30.7 aFleld survey data. 2 In those cases where the individual either was born In Manchester or took up residence there before entering the labor market, years of residence in Manchester were computed from the year of entering the labor market. 32 CIGAR MAKERS EMPLOYMENT PATTERN AT THE COMPANY BEFORE THE LAY-OFF Association with one company over a considerable number of years was not the only item of security enjoyed by these artisans. The actual employment provided was steady. Except during the dull winter season from January to April, full-time work was the characteristic employment status. At least, this may be im¬ plied from the data available for the 5-year period, 1926 to 1930. L . C. Ourette WPA . Nitionil ficjitrch Projict FIGURE 6.- PREPARING THE BINDER FOR A HAND-MAOE CIGAR Note pile of binder leaf at left and, in front of the worker, the mold containing bound bunches ready for molding. This man is now a "buckeye", whose factory is the cellar of his home. Thus, out of 1493 cases 144 reported no employer shifts between 1926 and 1930, and 5 cases reported one to two employer shifts. Equally indicative of stability is the lack of occupational shifts. No occupational changes were recorded for 142 workers, and only one to two shifts were reported for 7. That these shifts represent mostly advancement from jobs of lesser skill in the cigar industry is suggested by the fact that only one 3 One case out of the 160 was reported unknown with respect to the items here omimo f a A CHARACTERISTICS OF HAND WORKERS 33 worker in the sample changed industries (from textiles to cigar making) in this 5-year period, and this change occurred in the first year of the period. It is also of significance that in this period none attempted to operate his own cigar shop or en¬ gage in any enterprise that would involve self-employment. In view of this evidence of stability, it is not surprising that unemployment was all but nonexistent. Only 8 of the 150 reported a period of 1 month or more duration of unemployment seeking work. None of these was unemployed for more than a year and only one was unemployed for more than 6 months. But even these figures exaggerate the extent of unemployment, for in one case the unemployment occurred before the worker's connection with the Company, and in 5 cases the unemployment period was placed in 1930 after final separation from it.4 Hence, accord¬ ing to our records, in only two cases was tenure with the Company interrupted by unemployment periods of a month or more in which the cigar worker was seeking work. Unemployed but not seeking work was recorded for only five of the cigar makers, and the period of unemployment never exceeded 6 months. In 1930, however, this economic security was shaken by the ex¬ tension of the part-time employment of the dull winter season to the remaining months of the year. As subsequent events proved, this was a mere foreshadowing of the change in status. To summarize, at the time of his displacement by machines the typical cigar maker was elderly and, in terms of industry's re¬ quirements, industrially-aged. He had learned cigar making early and had followed this trade almost to the exclusion of any other. His long tenure with the Company enabled him to grow roots which went deep into the community, and the regular employment that he enjoyed gave him little opportunity to learn the art of job hunt¬ ing. Considering these personal handicaps, what were his avenues of adjustment? 40ulte probably these five cases of unemployment result from faulty memory. Machines were not Introduced as early In 1930 as the remarks of the persons Interviewed Indicate. SECTION IV DIFFICULTIES OF REEMPLOYMENT IN INDUSTRY AFTER THE LAY-OFF SPECIAL OBSTACLES PRE8ENTED BY THE CIGAR INDUSTRY AND THE MANCHESTER AREA Possibly if the times had been favorable, the limitations of training would have been less severe. But the widespread de¬ pression at the time of the lay-off militated against any easy adjustment. Workers were being laid off generally throughout the country. Moreover, the demand for cigars had declined to such an extent that, while production in other manufacturing industries from 1920 onward was increasing, cigar production had dropped 20 percent by 1929. A special survey of employment conditions in the cigar industry in 1933 was made by the Bureau of the Census at the request of the National Recovery Administration. The statis¬ tics obtained showed that "weekly wages in the cigar industry throughout the period [1921-1931] werefarbelow those paid in the other industries."1 Sweatshop conditions already existed among hand workers em¬ ployed on the cheap "two-for-five" cigars, notably in Pennsylvania and Florida, where nearly half of the total output of cigars is produced. When an attempt was made to establish a code of hours and wages under the National Recovery Administration, the state of the industry was chaotic. The code provided for a 40-hour week and a minimum wage of 30 cents an hour in the north for hand workers on the cheap cigars, and allowed a lower rate for so- called slow workers. In York County, Pennsylvania, however, an exemption to these rates was granted to avoid closing of factories. In a memorandum of the Industrial Advisory Board of the National Recovery Administration of October 19, 1934, itwasstated that: The average wage paid cigar rollers [in York County district] is $9.00 a week, minimum wage in the Code is $10.80 [per week]. Manufacturers are making no profit and, if a higher wage has to be paid, they cannot stay in business and make 2 for 5 cent cigars. .... If ^ The Tobacco Study (U. S. Dept. Com., National Recovery Administration. Di¬ vision of Review, mlmeo. report, Mar. 1938), p. 159. 34 DIFFICULTIES OF REEMPLOYMENT 30 the Code is enforced, over 8,000 will be thrown out of work; if it is not enforced it will have a bad ef¬ fect on the wages and hours provisions of the Code.2 This was the state of a craft whose members had once boasted of making their $6o per week. With a future sodark for employment at their own trade, where else could the displaced workers turn? The larger number were too old to acquire a new skill, and the generally depressed con¬ ditions of 1932 gave no encouragement to them to do so. Man¬ chester had been settled by Amoskeag Mill workers and the well- being of the city depended upon the mills. The Amoskeag Company had employed more than fifteen thousand persons in its heyday in the pre-war and war years, but its business had declined steadily, and by 1931 was severely affected by the depression. It closed in 193S. Although in 1931 the company employed on the average about seven thousand operatives, a portion of them were extra hands who were taken on and laid off at brief intervals as orders were received and completed. Depressed wages and increased speed of production were additional factors making the workers' position unenviable. The great majority of the employees, though classed as semiskilled, were performing machine operations which could be mastered ina few hours' time. Although preference was ordinarily given to former employees, the cigar makers had some chance at Amoskeag jobs, unstable in character as these were. The other large industry in Manchester is shoe manufactur¬ ing, employing 9,800 persons in 1935. It had experienced many vicissitudes during recent years, and by 1931 thecompanies which remained in the city had established a labor policy of open shop. Only young persons, however, were employed as beginners. Industrial workers in this city, never a highly paid group, were suffering in 1931-32 from loss of work incident to the de¬ pressed world markets. Retail trade and the personal service industries in this city of 77,000 quickly reflected the state of the workers' pocketbooks. Construction workwas practically non- existant in the area, and many skilled mechanics could get no work. Agriculture, which many unemployed craftsmen attempted to pursue during the depression, did not favor the novice here; for the soil was stony, and even poultry raising, the most generally pursued form of the agricultural industry in this section, re- ZIbid., p. 172. 36 CIGAR MAKERS quired a considerable capital outlay. Finally, theodd-job field of the untrained laborer was largely closed to men who had been accustomed to a sedentary occupation which made no demands upon physical strength. UNEMPLOYMENT BETWEEN LAY-OFF AND NEXT JOB The findings of this survey indicate moreover that this pic¬ ture of employment opportunities for the displaced men has not been too darkly painted. That the difficulties manifested themselves at the outset is indicated by the distribution of the interval of unemployment between leaving the Company and obtain¬ ing the next job in private industry, including self-employment (table 14). Since 13 of those of the random sample with whom personal contact was established withdrew from the labor market at the time of the lay-off and since 9 of the random sample were retained as hand makers at the "7-20-4" plant, the sample in this connection covers 116 cases. About one-eighth of this total, 15, Table 14.- DISTRIBUTION OF 116 CIGAR MAKERS BY MONTHS OF UNEM¬ PLOYMENT BETWEEN LAY-OFF FROM THE COMPANY AND NEXT JOBa (Including self-employment) Interval Number of Percent in months6 persons of total Total lie 100.0 0 15 12.9 1-2 5 4.3 3-5 8 6. 9 6-8 4 3.4 9-11 2 1. 7 12-23 21 18.1 24-35 19 16.4 36-47 11 9.5 48-59 9 7.8 60-67 22c 19.0 aField survey data. "Job" excludes government emergency work, but not per¬ manent government positions. bExcludes periods of "not seeking work." c0f these, 16 had no Job between the lay-orf and the Interview in February 1637. (See p. 48. ) DIFFICULTIES OF REEMPLOYMENT 37 found work again without experiencing any unemployment.3 This in¬ cluded 10 whohadnever been unemployed since the lay-off. With¬ in a year 29 percent of the 116 workers had secured employment and within 2 years almost half were back in private industry for the first time since the lay-off. This about coincides with the trough of the great depression. In the third year after the lay¬ off, one of general revival, an additional 16 percent obtained employment. But 2 more years had to elapse before another 17 percent left the ranks of the unemployed for the first time. Finally, when business had attained a large measure of recovery, 22, or almost one-fifth of the sample, had been unemployed at least 5 years. Three of these found some work, but the other 19 have been continuously unemployed since the lay-off. TOTAL UNEMPLOYMENT Equally revealing of the difficulties of reabsorption into economic life is the distribution by the total months of "unem¬ ployment seeking work" experienced any time between displacement andthedate of our census, a maximum interval of 67 months (table 15). As noted above, the sample is reduced to 116 cases. Of this Table 15.- DISTRIBUTION OF 116 CIGAR MAKERS ACCORDING TO THEIR TOTAL UNEMPLOYMENT SINCE LAY-OFF3, (As of February 1937) Duration of unemployment Number of Percent in monthsb persons of total Total 116 100.0 0 10 8.6 1-2 4 3.4 3-5 8 6.9 6-8 0 0 9-11 0 0 12-23 12 10.4 24-35 18 15.5 36-47 12 10.4 48-59 20 17.2 60-67 32 27.6 aFleld survey data. ^Excludes periods of "not seeking work." Since the enumerators were Instructed to disregard employment or unemploy¬ ment of less than a month's duration, It would be more accurate to say that 15 found employment within a month after the lay-off. Two of these were per¬ forming less skilled Jobs at the "7-20-4" plant. 38 CIGAR MAKERS number io,or9 percent, experienced no unemployment, having been continuously employed either by others or for themselves. But 3a, or a8 percent, had been unemployed for at least 5 years, and 19 of this number had had no employment since leaving the Company.* Of the 32, 20 wereagedSS or over. Slightly more thanso percent had been unemployed a minimum of 3 years, while only 19 percent had been unemployed not inexcessof8 months, including thosewith no unemployment. Asforthe remainder, 15.5 percent had been un¬ employed from 24 to 35 months and 10.4 percent from 12 t02j months. EMPLOYMENT STATUS AT TIME OF INTERVIEW Even at the time of our interview - about si years after the lay-off - the readjustments were far from satisfactory. Out of 307 cigar makers (excluding the 12 "buckeye" proprietors who were known to be employed at the time of sampling and the 9 re¬ tained on hand work at the "7-20-4" plant) , 129, or 42 percent, were either working for others or were self-employed at the time of the interview; 23 .4 percent were unemployed seeking work (this in¬ cludes those doing government emergency work) and 7.S percent were no longer seeking work. The employment status of 48, or 15.6 percent, was unknown. Of this number 45 were no longer living in Manchester. In all probability many of these were unemployed, for when a man finds work the news spreads rapidly among a displaced group and is quickly passed along, whereas relief status or unemployment is not so readily reported. Al¬ most 10 percent had died by February 1937, additional evidence of the high age level of the group, and for 6 cigar makers, or about 2.0 percent, no information whatever was obtained. Excluding the last 3 groups (employment status unknown, dead, and no information), the distribution of the remainder of the sample by employment status is shown in table 16. (See also figure 7.) Some 5 years after displacement 58 percent were em¬ ployed, 32 percent were unemployed but looking for work, and to percent hadwithdrawn from the labor market. As subsequent anal¬ ysis will show, the extent of employment indicated here gives a more favorable impression than is warranted. *After several years or seeking work 3 additional persons withdrew rroa the labor market. DIFFICULTIES OF REEMPLOYMENT 09 Table 16.- EMPLOYMENT STATUS AND AGE DISTRIBUTION OF 224 CIGAR MAKERS LAID OFF BY THE COMPANY IN 193la (As of February 1937) Tot al Distribution by age groups (numbers) Status Num¬ ber of per¬ sons Per¬ cent of total Un¬ known 25-34 35 -44 45-54 55-64 65 and over Total 224 100.0 2 26 39 64 61 32 Employed by others 83 37. 1 0 18 21 26 11 7 Self-employed 46 20.5 1 2 5 17 18 3 Unemployed seeking work 72 32. 1 1 6 10 19 27 9 Unemployed not seek¬ ing work 23 10. 3 0 0 3 2 5 13 Employment status from field survey data and age data from records of Cigar Makers Union, Local 192, Manchester, N. H. figure 7.- employment status by age groups five years after the lay-off percent of total in each age group 25-34 35-44 45-54 55-64 65 and over age groups ■■ employed by others [ ) unemployed seeking work msm self-employed i 1 unemployed not seeking work Based on data in table l6. WPA - National Research Project l s -11 40 CIGAR MAKERS RELATION OF AGE TO EMPLOYMENT STATUS AT TIME OF INTERVIEW That age had some relationship to status is borne out by table 16. The chances of being employed by others were greater for those between the ages of 25 and 44 than for those aged 45 to 54 and 55 and over. The group 45 to 5<+ has a significantly larger proportion of its workers employed than did the older group. These relationships were consistently maintained in the other categories. Thus, as the older workers experienced greater dif fi- culty in finding an employer, they resorted to operation of "buckeye" shops. This is evidenced by the higher percentage who were self-employed in the age groups from 45 to 64 than in the younger age groups. The fate of the unemployed seeking work was shared in about equal proportion by all age groups except those aged 55 to 64. These experienced the greatest difficulty in finding employment, although they were not yet sufficiently incapacitated by old age or sufficiently well off to withdraw from the labor market. They are in sharp contrast to those aged 65 and over, 40 percent of whom had withdrawn from the labor mar¬ ket .5 THE ROLE OF MIGRATION Even the precarious livelihood earned by this group was at¬ tained in many cases only at the expense of leaving their homes. The extent of the geographical dispersion at the time of the canvass is presented in table 17. It understates the amount of mobility, since some of those resident in Manchester in February 1937 had moved about during the 5-year period since the lay-off. A few, for example, returned to Europe, tried to find work, and later came back to Manchester. Likewise, among those known to be dead, some died after returning totheir former homes in for¬ eign countries and some died in other parts of the United States. Out of the 307 comprising the sample about 29 percent, or 90, had left Manchester, 7 of whom were in unknown localities. More than &Thls relationship Between age and the difficulties of securing employment Is similar to that found In another area and fcr a larger sample. For ex¬ ample, according to a former cigar plant superintendent In the Belt Area (the valley Between Ailentown and Norrlstown, Pennsylvania), ". . . . There probably were a thousand hand cigar makers here 10 years ago. but barely a hundred are so employed now It was hardest for those over 30, and the older they were the harder It was. The great difficulty was that few of the cigar workers were under 35 or 40 when the slump came, since no ap¬ prentices had been trained In the Industry for years." Caroline Manning and Harriet A. Byrne, The Effects on Monen of Changing Conditions in the Cigar and Cigarette Industries (U. 8. Dept. Labor, Women's Bur., Bull, of Women's Bur., No. 100, 1932), p. 17. DIFFICULTIES OF REEMPLOYMENT 41 three-fifths of the known total remained in the New England region with concentrations in Massachusetts and Connecticut. Twelve were reported to be in Europe and 8 in Canada. The geo¬ graphical dispersion of 59 former cigar workers not included in our sample confirms the regional distribution of the sam¬ ple migrants, according to information from the tax assessor's files.6 Table 17.- GEOGRAPHICAL DISPERSION OF 149 CIGAR WORKERS WHO LEFT MANCHESTER AFTER LAY-OFFa Number of cigar workers who left Manchester Present location Total Out of the Others included total included in tax assessor's in the sample list of migrants of 307 cases after 1930° Total 149 90 59 Hillsboro County 10 5 5 Rest of New Hampshire 6 5 1 Massachusetts 42 22 20 Connecticut 26 IB B Rest of New England 7 3 4 Middle Atlantic (Pennsylvania New Jersey New York] 13 5 8 Rest of United States 9 5 4 Canada 9 8 1 Holland 1 0 1 Belgium 12 10 2 Germany 2 2 0 Other 0 0 0 Unknown 12 7 5 aFleld survey data. °To facilitate the collection of the annual poll tax, the office of the tax assessor maintains a card Index of each resident aged 21 years or over. In the course of the annual canvass, the cards of those who have moved from Manchester are placed In the Inactive file with a notation of the community of Immigration, If Known. It Is from this file of Inactive cases tnat the above tabulation was made. It Is Interesting to note that only one of the hand workers In either sam¬ ple Is reported to have gone to Pennsylvania, where hand methods of manufac¬ ture are still extensively employed. (See table 23.) 42 CIGAR MAKERS The factors causing immobility were ascertained from 111 cigar workers who limited their search for employment to Manchester. The largest number, or <+s» found jobs of some kind at home before the matter became so urgent that they were willing to leave the city. Twenty reported family or community ties and 5 had prop¬ erty which kept them in the city. Nineteen either were aged or suffered from infirmities. In 22 cases the reasons were a com¬ posite of considerations which seemed to group themselves around the belief that the odds for security were greater at home than elsewhere. The continually decreasing demand for hand-made cigars was a general consideration, and the discouraging reports of men who went out and sought employment where hand workers were still used was a particular consideration. A more specific consider¬ ation was the responsibility for support of families, who would at least be fed as citizens of Manchester but would have no claim on other communities if efforts to find work or to live on work obtained were unsuccessful. The age selection among the migrating cigar makers was contrary to that usually encountered among migrants. That is, a rela¬ tively larger number among the aged groups, 55 and over, than among the younger groups left Manchester. Since the employment status of half of the migrants is unknown, this is difficult to explain. Table IS.- DISTRIBUTION BY' AGE OF 90 HAND CIGAR MAKERS WHO EMI¬ GRATED FROM MANCHESTER, RELATED TO AGE DIS¬ TRIBUTION IN ENTIRE SAMPLE, 1931-36* Age as of July 1, 1931 Age groups Number of mi grants Number in total sample Migrants as percent of total in each age group Total 90 307 _ 20-24 0 7 0 25-34 4 53 7.6 35-44 16 72 22. 2 45-54 26 90 28.9 55-64 26 57 45.6 65 and over 14 21 66.7 Unknown 4 7 - aAge data from records of Cigar Makers Union, Local 182, Manchester, N. H., and migration data from field survey data. "No meaningful figure. DIFFICULTIES OF REEMPLOYMENT 43 CHARACTER OF JOBS AFTER THE LAY-OFF An examination of the type of jobs held and of the duration of their current status discloses that even those who got employ¬ ment, with few exceptions, were unable to make any adjustment that did not involve a serious lowering of their standard of living. Table 19 classifies the types of jobs of the 83 men employed by others and the 46 self-employed (table 16) at the time of the survey. The jobs outside of Manchester are classified separately. By far the largest number of those in Manchester, or 37, were in the cigar industry, of whom 29 were making cigars and 8 had other jobs in the industry. These 8 represent transfers, principally of younger men, to semiskilled or unskilled jobs in the Com¬ pany's factory. Of the 29, 18 were self-employed, but as a sub¬ sequent discussion will show, their status may be considered for the most part as a form of disguised unemployment. This applies Table 19.- TWO HUNDRED AND TWENTY-FOUR HAND CIGAR WORKERS CLASSIFIED BY INDUSTRY OF PRESENT JOB IN MANCHESTER AND ELSEWHERE4 (Including self-employment ) Present jobs (February 1937) Industry Total In Manchester Elsewhere Total with jobs 129 87 42 Cigar manufacturing 66 37 29 Textile manufacturing 6 4 2 Shoe manufacturing 7 7 0 Retail and wholesale trade 15 12 3 Hotel and restaurant 9 8 1 Personal service 2 0 2 Recreation and amusement 3 3 0 Farming 6 3 3 Building and construction 2 2 0 City offices 3 3 0 Other 10 8 2 Total unemployed 95 aField survey data. 44 CIGAR MAKERS also tomuch of the self-employment and casual employment reported in industries other than cigar making. A mere enumeration of the jobs makes this evident. Of the so men employed in Manchester outside the cigar indus¬ try, only 4 were in the textile industry. Two of these were laborers who helped to set up machinery while new companies were moving into the Amoskeag Mills. Seven were employed in the shoe industry, <+ of whom are known to be machine operators. The largest number who were employed at other than cigar making were in retail and wholesale trade inthecity. Of the 12 so engaged, 3 were self-employed. One was the manager of a chain grocery. Two were grocery salesmen and 1 was a cigarette salesman. Of the remaining 5 jobs, 1 was skilled, 2 were unskilled, and 2 were semiskilled. Two of the proprietors noted in the group had no doubt been able to get a foothold in business through capital invested. The stock of the third is limited to doughnuts which he himself makes and sells from house to house. Six of the jobs are in food selling. Closely related to this field is the hotel and restaurant trade in which 8 men were engaged. Three were cafe or restaurant managers, 2 of whom owned their stock. Three were bartenders, 1 a waiter, and the eighth was a night clerk in a hotel. All of these were skilled jobs. Recreation and amusement offered employment to 3. One was a waiter in a club. Although bookmaking for horse races is illegal in the State, 2 men were so employed. Three men were farmers, 2 of whom were known to be poultry farmers. It is reported that other cigar makers had invested savings in poultry farms and had failed to make them pay. A few of those who opened "buckeye" shops have followed poultry raising as a concurrent occupation. Building and construction, private, State, or municipal, offered employ¬ ment to only 2 men, a truck driver and a tool man on State high¬ way construction. The 3 city offices held by former cigar makers were the only positions which may be regarded as better than their former jobs. Of the 8 men who held miscellaneous jobs 2 were janitors and 1 a watchman, 1 a railroad laborer and 1 an insurance sales¬ man. One man helped his son-in-law who was an upholsterer and 2 men trimmed lawns. The latter 2 were old men and their work was mainly unskilled and seasonal. A description of the jobs held by the migrants suggests that their readjustment was no more fortunate than the readjustment DIFFICULTIES OF REEMPLOYMENT 45 of those who remained in Manchester, Of the 42 migrants whose occupations are known, 29 were at their old trade, 11 in shops of their own. Two were working in textile mills, occupation un¬ known. Three were in retail and wholesale trades, 2 of them as gas station attendants and 1 as salesman. One was manager of a restaurant. Two were attendants in a State hospital. Three were reported as farming, 2 of them as poultry farmers. Two were mis¬ cellaneous as to industry, being an elevator operator and a painter respectively. Five of the 13 outside of the cigar industry were self-employed. In terms of skill, 5 were semiskilled occupa¬ tions, 6 were skilled, and 2 were unknown. It is obvious that the type of work and the skill required do not vary to any ap¬ preciable extent in the two groups and that the bulk of the jobs, exclusive of cigar making, in both groups are semiskilled or un¬ skilled. Nor can it be maintained that the deterioration in the quality of employment was gradual, for the character of the jobs held at the time of the survey did not differ significantly from the kind of employment secured throughout the 5-year period since displacement, judging by the occupational histories taken for 116 workers of the sample (table 20). Previous to our census there were many more jobs in textile manufacturing, but these had been eliminated by the closing of the Amoskeag Mills in 1935. Another marked decrease was in the field of building and con¬ struction. Formerly there had been a number of laboring jobs on highways and municipal projects, other than emergency, where work was contracted for by a private firm. Some of the men who held these positions had become accustomed to physical labor while doing service in the city's woodyard for their relief check or while performing other emergency work. At the time of our survey, how¬ ever, emergency work (which has not been tabulated as employment) had largely superseded all other State and municipal construction, and private building had had no revival in the Manchester area. It is especially noteworthy that only 14 jobs were held out¬ side of Manchester; 10 were at cigar making andnonewere outside of New England. The extremely precarious work status of some of the men during the depths of the depression is shown by the reasons given for termination of employment. An apprentice in a shoe factory lost his job because the factory closed, as did workers in a beer saloon and a store that went out of business. A house-to-house 46 CIGAR MAKERS salesman could notsell enough goods, norcoulda taxi-driver who covered night calls pay expenses. A taxidermist could not make a living at his trade. An outdoor man on an estate had to leave when the weather got cold because he could no longer sleep in the barn. A dishwasher in a hotel was discharged at the end of the summer. Thirteen cigar makers who opened "buckeyes" had to close them for lack of markets for their cigars, although two of them reopened later. In the Amoskeag Mill, wool sorters, laborers, and a watchman had two periods of temporary work. Table 20.- CLASSIFICATION BY INDUSTRY OF ALL JOBS HELD BY 116a HAND CIGAR WORKERS SEEKING WORK AFTER LAY-OFF IN 1931° (Including self-employment) Industry Total jobs held Present jobs Former jobs (Separated before Feb. 1937) ( Feb. 1937) In Man¬ chester Elsewhere Total 143 63 00 14 Cigar manufac¬ turing 58 35 13 10 Textile manufac¬ turing 22 2 19 1 Shoe manufacturing 7 4 3 0 Retail and whole¬ sale trade 15 9 0 0 Hotel and restau¬ rant 6 3 3 0 Personal service 2 1 1 0 Recreation and amusement 4 1 3 0 Farming 2 1 1 0 Building and construction 19 2 14 3 City offices 2 2 0 0 Other 6 3 3 0 19 of these cigar workers have had no JoD at all since the lay-off although continuously seeking work for at least 60 months (see table 21). 3 of these 19 men, after having oeen continuously unemployed for 5 years orraore, were no longer seeking work at the time of Interview. The 143 jobs were therefore distributed among 97 workers. bFleld survey data. DIFFICULTIES OF REEMPLOYMENT 47 DURATION OF CURRENT STATUS The description of the jobs held by these workers has indicated the quasi-casual character of their employment. This is also sug¬ gested by the data in table 21 on the duration of their status as of February 1937. Such information can be presented only for the 129 workers of the random sample, who were interviewed for their oc¬ cupational histories. Of this smaller sample 42 were employed by others, but only six, or one-seventh, of these had been con¬ tinuously employed for 5 years ormore at the same job since the lay-off from the Company. At the other extreme, 7 had secured their jobs only within the 2 months preceding the date of inter¬ view, and 13, or 31 percent, within a year prior to this date. While 17 held their jobs from 12 to 35 months, only 6 had been continuously employed at their current positions from 36 to 59 months. Table 21.- DURATION OF CURRENT EMPLOYMENT STATUS OF 129 CIGAR MAKERS LAID OFF BY THE COMPANY IN 193la Status as of February 1937 Current status Duration in months Employed by others Self- employed Unemployed seeking work0 Unemployed not seek¬ ing work Total 42 21 47 19 0-2 7 2 5 3 3-5 0 1 4 0 6-8 2 1 1 0 9-11 4 0 0 0 12-23 8 1 9 0 24-35 9 0 3 3 36-47 4 4 5 0 48-59 2 3 1 0 60-67 6 9 19 13 aFleld survey data. bIncludes tiiose employed on emergency work. Those who reported themselves as self-employed enjoyed at least superficially a somewhat more lasting tenure. Thus 9 out of the 48 CIGAR MAKERS 21 so reported had been self-employed continuously for 5 years or more, and for 5 of these this represents the entire time since the displacement. On the other hand, only 4 had acquired this status within the year preceding the survey. Of the remaining 8, 1 had been self-employed for 12 to 23 months and 7 for 36 to 59 months. At the time of the interview 47 were recorded as unemployed but seeking work, 19 of whom had been without private employment since leaving the "7-20-4" factory, a period of more than 5 years. Since 6 additional had been continuously unemployed for at least the last 3 years, half of the total may be regarded as chronic unemployed, particularly since 15 of the 25 were aged ssorover. For nine of this group the present status of unemployment had set in only within the 5 months previous to the interview. Of the 19 who were unemployed but not seeking work 13 withdrew from the labor market when they were displaced by the machines. Three haul withdrawn only within the last 2 months and the re¬ maining 3 from 24 to 35 months previous to enumeration.7 The experiences of the 129 displaced hand workers may be summa¬ rized by a distribut ion, according to employment status, of their total elapsed time between the lay-off and the date of interview (table 22). This total elapsed t ime amounted to 8,287 man-months for the 129 workers. More than half of these months were reported as "unemployment seeking work" and more than one-tenth of the months as "unemployment not seeking work." The remaining 36 percent of the time represented employment. However, less than a fifth of the total time involved employment in the cigar in¬ dustry, andalmost half of this employment was in "buckeye" shops, a type of self-employment that may be regarded in large part as 7 It would appear that the results of our survey In this respect are not un¬ representative. At least the Investigation made hy the Women's Bureau shows that the women hand workers, even though laid off during an upswing in general business, were reduced In the main to outright unemployment, part- time employment, and quasi-casual Jobs. The results were su»arlmed as follows: Of the total 1,150 women, 144 [about one-eighth! had had no Job since the enforced separation. The 1,006 with subsequent work had had 1,869 Jobs. Almost one-haif of the^e, 477 women, had had only one Job, 306 had had two, and 223 had had three or more. Of the 1,889 subsequent Jobs reported by the 1,006 women. Just over 80 per cent were In manufacturing pursuits. Almost two-thirds of these were In tobacco, practically all In cigars. The propor¬ tion of the women 40 years of ageormore who had found manufactur¬ ing Jobs was less than such proportions In the other age groups. Manufacturing Jobs In other lines than cigars were reported much more commonly by the women under 30 years of age than by those older Manning and Byrne, op. ext., pp. 59-60. DIFFICULTIES OF REEMPLOYMENT 49 disguised unemployment, as indeed was much of the employment in industries other than cigar making. Table 22.- DISTRIBUTION OF TOTAL ELAPSED MONTHS BETWEEN LAY-OFF AND DATE OF INTERVIEW, BY EMPLOYMENT STATUS4 b (129 Hand Cigar Workers) Employment status Number of months Percent of total Total elapsed time be¬ tween lay-off and date of interview 8,287 100.0 Unemployed not seeking work 959 11.6 Unemployed seeking work 4, 360 52.6 Employed in cigar in¬ dustry for others 842 10.2 Employed in cigar in¬ dustry for self 729 8.8 Employed in other than cigar industry 1, 397 16.8 aEmployment or unemployment of less than a month In duration was not recorded. bFleld survey data. PUBLIC ASSISTANCE In view of the extent and duration of unemployment among the workers, the role of public assistance must have been consider¬ able.8 At the time of the interviews with the 129 men9 whose histories were recorded, no inquiry was made regarding relief status, and unless the man was on emergency work there was no way of knowing this status. If a cigar worker had grown children who were unemployed, a son rather than his father would possibly be assigned to work as a laborer onWPA. In such cases, the father would merely be noted as unemployed and the fact of public assis¬ tance would not be known. In this random sample of scheduled 8The role of private relief agencies seems to nave oeen negllglcle In Man¬ chester. This Is not surprising In view of the small percent of the popula¬ tion which could oe expected to support them. The Amoskeag Manufacturing Company maintained health and weirare services among Its workers until the strike of 1922. 9In this connection the sample numoers 307. Of thl s number, 129 were Inter¬ viewed, another 58 were checked with relief case records, and an additional 120 either had moved away, nad died, or were unknown. 50 CIGAR MAKERS cases 23 of the 66 unemployed cigar makers were on WPA. Of the 43 remaining, 24 were seeking work and 19 were not. Among the latter number, 12 were disabled,-9 permanently,-5 were reported as aged and 2 as retired. Among thedisabled and aged group, as well asamong the 24 who considered themselves still in the labor market, there were undoubtedly some indigents. Many of those who were self-employed or working only part time were not making a living. Among some full-time employees, the nature of the un¬ skilled work performed did not pay enough to live on. Many were reported to have lost their property, to have moved to smaller quarters, or to be living with relatives. Savings accumulated in previous years have been drawn upon until they have been exhausted. Of the 23 on WPA rolls, 2 had just attained a relief status in 1937 and had been assigned to WPA jobs at the time of the survey. Three had been on emergency work totaling from 3 to 8 months, 10 from 12 to 23 months, 6 from 24 to 35 months, and 2 from 36 to 47 months. In addition to these, 11 men among the scheduled cases who did not have a relief status in February 1937 have performed emergency work in the past. Two of them who were self-employed on this date had been on emergency work from 1 to 6 months; 4 holding jobs had been on emergency work for periods varying from less than 6 months toas much as 42 months. Two men in the labor market had worked from 1 to 6 months and another one from 13 to 18 months. In addition, twoothermen, who were not seeking work at this date, had worked from 7 to 12 months on emergency jobs. Thus at the very least, a total of 34, slightly more than one- quarter, had some time or other been on emergency work. With the exception of a few foremanships, which represented a promotion from a previous unskilled laboring status, all emergency employ¬ ment reported involved unskilled labor. Fifty-eight former cigar workers living in Manchester were not contacted personally. These 58 were checked for relief sta¬ tus with the case records of the City and County Commissioners of Charities and the family welfare agency of the city. It is known, however, that the records of all these agencies are in¬ complete for both past and present relief status. The Central Index of Agencies, which was also checked, did not cover possi¬ ble omissions since only one of the Commissioners registers with it. Records were found for 23 of the 58, or 40 percent, who had DIFFICULTIES OF REEMPLOYMENT 51 applied for assistance since the lay-off at the Company.10 Al¬ though the case records are fragmentary, the indications are that assistance was granted in all cases recorded, either in the form of employment under the CWA,11 the State Emergency Relief Administration, and the WPA, or in the form of direct relief. Nineteen of the 23, or 33 percent of the total, were reported to be receiving public assistance at the time of this survey.12 There is no doubt that this is an understatement of the extent of public assistance, both past and present, among our sample of former "7-20-4" cigar makers. Concerning relief supplementary to a job, we know of two cigar makers engaged at their trade to whom work relief is granted. There are no doubt other such cases. For the 120 cases constituting those who had moved away or died or were unknown, no information whatever about relief status is at hand. But in view of the casual and part-time nature of much of the reported employment, as well as the periods of unemployment, it may be assumed that public relief has assumed a much larger role than our limited figures indicate. Moreover, the cigar makers constituted a special relief problem despite their relatively small share in the entire relief burden of Man¬ chester. Their standard of living had been higher than that of most of the mill population of the city, and yet the relief grants were designed tomeet the needs of the latter group. This imposed upon the cigar makers additional difficulties of adjustment. SELF-EMPLOYMENT AT CIGAR MAKING The extent to which self-employment at cigar making has really been disguised unemployment cannot be appreciated without a fuller discussion of the "buckeye" shops. We have already indicated that a considerable fraction of the 23313 men whose occupations are known have remained in the cigar industry. At the time of 100ne case of temporary assistance following a flood In the Merrlmac Valley In 1935 Is not Included In this figure. 11CWA employment noted here was granted after need had oeen estahllshed, and Is not to oe confused with CWA appointments from the general unemployed population. 12Two men were on direct relief, one of whom was Incapacitated Oy old age and the other oy chronic Illness. Two others were receiving Institutional care. 13Thls Includes the nine who were retained hy the Company as hand maXers. Two In the Interim had left the Company, I.e., one secured employment as a cigar maXer elsewhere, and one was employed as a caretaXer on a private es¬ tate. 52 CIGAR MAKERS this survey 74, or 32 percent, still had employment in the in¬ dustry. Of these, 29 were self-employed.14 On first thought one would expect a still larger percentage to have remained in the industry, especially in their own shops or "buckeyes."15 In most instances of technological displacement of a skilled group, it is not feasible for the artisan tocontinue to ply his trade as a self-employer. For example, a linotyper, displaced by improved machinery, cannot very well set up his own printing press in the back-yard shed, nor can a bituminous coal miner, displaced by a mechanical loader, ordinarily continue to make use of his skill on his own account. In hand cigar making, however, the equipment is extremely simple: a small table, a knife, and a set of wooden molds are the tools of the trade. An extra room or a shed in the rear of the house serves the purpose of workshop and storage place for tobacco and finished goods. Moreover, the capital investment involved is not great. One "buckeye" reported that $150 was sufficient to set up in business. And there is no problem of complementary skills. As an employee he made the complete cigar from fashioning the filler tobacco into a bunch to rolling it in the final wrapper leaf. On the surface then, it appears that cigar making is an exception to the general rule applying to technological displacement in a craft enterprise. But a closer examination indicates that several important con¬ siderations have been omitted. While employed in the factory the hand worker makes his cigars from the tobacco with which he has been supplied. As a self-employer he must select his own mixture of tobacco, and his long training as a cigar maker has not provided him with the adequate, specialized knowledge. Consequently he is at the mercy of his tobacco broker in a matter that is obviously important in conditioning the salability of his product. It is 14A geographical distribution of cigar makers employed by the Company In 1931 who were employed at cigar making In February 193? Is shown in table 23. 15The term "buckeyes" is used interchangeably for the shops and the men. Its connotations in the trade are usually derogatory. The name appears to have been current in the trade as long ago as 50 years according to some elderly nand cigar makers. From lnaulrles made in the trade as to the ori¬ gin of the word, it would seem that the most plausible explanation Is that a large number of the small factories first eilsted In the State of Ohio, which Is popularly known as the Buckeye State. There is, moreover, some statistical evidence in support of this. For example, according to the An¬ nual Report of the Commissioner of Internal Revenue for the fiscal Tear 1889 there were 1,733 establishments manufacturing cigars In Ohio. This number was exceeded only by those in New fork and Pennsylvania, which had 5,890 and 4,978 establishments respectively. On the basis of number of cigars pro¬ duced per establishment, however, it would appear that of all the leading clgar-produclng States, Ohio had the smallest shops. The number of cigars produced per establishment In 1889 was 170,493 for Ohio, 189,830 for New Tork, and 802,454 for Pennsylvania. DIFFICULTIES OF REEMPLOYMENT 53 not without significance that the most successful "buckeye" in Manchester had worked at sampling tobacco for/* years in Holland. Nor does the trade of cigar making prepare him to be a good salesman when he becomes a "buckeye" operator. And yet an unusual amount of salesmanship is necessary to sell in a declining market in competition with large business units that make use of all the methods of high-pressure sales promotion. Thus, the successful operation of a "buckeye" shop demands a variety of talents which factory employment does not develop. Apparently, these facts were realized by the displaced cigar workers only after bitter experiences. According to the 1932 Annual Report of the Commissioner of Internal Revenue, 45 cigar factories were opened in New Hampshire in 1931, making a total of 61 in business on January 1, 1932. In the ensuing year 32 were opened, and 80 were in business at the beginning of 1933. Thereafter, the number of failures exceeded the number of shops opened. Table 23.- GEOGRAPHICAL DISPERSION OF CIGAR MAKERS WHO ARE WORKING AT THEIR TRADEa (As of February 1937) Locat ion Employed Self- by others employed Total 37 40 Manchester 19 29 Rest of Hillsboro County 0 0 Rest of New Hampshire 2 2 Massachusetts 4 4 Connecticut 9 3 Maine 0 1 Pennsylvania 1 0 Canada 1 0 Belgium 0 1 Germany 1 0 Excludes occupations In the cigar Industry other than hand making. In ad¬ dition to those now employed at cigar making In the sample of 224, this ta¬ ble Includes the 8 employees kept on as makers at the Company who are still employed at making, and 11 "buckeyes" whose names were added from the Bureau ot Internal Revenue report. The twelfth person listed by the Bureau was no longer In the cigar Industry at the time of our field survey. An of the persons Included In this table worked for the Company prior to 1931. 54 CIGAR MAKERS In Manchester, 64 "buckeyes" were reported to have been operat¬ ing in 1933, and on the date of this survey (February 1937) 35 shops were reported to be in existence. Twenty-nine of these are included among the 40 self-employed cigar makers shown in table 23. The duration of operation is known for only 27 of the 40; 18 had been in business for at least si years while 3 had begun to operate only within the 6 months preceding the date of interview. The remaining 6 had been in business anywhere from 7 to 48 months. It is known that 12 others had failed in the si-year inter¬ val between the lay-off and our survey. The duration of opera¬ tion of only 6 is known. None of these lasted more than 3 years and 3 withdrew within 18 months. The major difficulties have already been mentioned. Perhaps a contributory factor is the variation among the men of the quality of their product, particu¬ larly since the high standard of workmanship on the machine- made product requires a good hand-made article to compete with it. Lacking advertising, the hand-made cigar has nothing to recommend it except itself. EARNINGS AS "BUCKEYES* But even those who have managed to hold on to their shops have had only a meagre livelihood from the business. Of the 35 "buck¬ eyes" in Manchester, only 4 were reported to be making a living from their work. There is reason to believe that those who avoided competition with other "buckeyes" by moving to neighboring cities in New Hampshire or other parts of New England have been more successful. The fact that the "buckeye" shop must compete in the market of the 5-cent cigar suggests that it could yield but a poor return inmost cases. The "buckeyes" agreed to sell at a wholesale price of $1.75 for 50, or 3i cents apiece, but few have lived up to the agreement owing to the pressure of competition. One dollar and sixty cents for 50 has been the usual amount obtained. Some had sold their cigars to retail as low as 2 for 5 cents. From his gross iricome of 3± cents a cigar - if he got it - the "buckeye" had to pay the revenue tax and union dues and cover the cost of a band, a cellophane cover, and a portion of a box or pack, in addition to the cost of the tobacco. During the life of the DIFFICULTIES OF REEMPLOYMENT 55 Agricultural Adjustment Administration the processing tax cost from $8 to $10 per month additional, and the market was too pre¬ carious to pass the extra cost along to the retailer. Detailed cost figures are not needed to make the point that the combined wages of labor and of management per cigar must be very, very small. l. c. Curette WPA - National Research Project figure 8.- hand worker "bunching the filler" The mold in which the bunches are formed under pressure is seen alongside the bench. This "buckeye" is also shown in figure 6. The nature of "buckeye" markets suggests, moreover, that the smallness of the per-unit return above material costs was not compensated for by large volume of sales. The chief selling places have been drug stores, restaurants, cafes, and the clubs run by the various ethnic groups in Manchester or nearby communi¬ ties. Some men have been their own retail salesmen, canvassing the offices and even the streets of the city selling their cigars singly or in packs at 5 cents a cigar. None of the "buckeyes" who were scheduled put in full time at cigar making. They have been their own salesmen and collectors, and the time consumed in these activities varied with the distance to their selling place and thedifficulties of collection. Some 56 CIGAR MAKERS have had assistance from other members of the family incellophan- ing and packing the cigars. The majority have not been able to sell enough cigars tokeep them fully occupied in the cigar busi¬ ness and when possible have been doing other work. One man who has been regularly employed in a store made cigars after hours. A few have had poultry farms in addition to their shops. Only L. C. Dur«tt« »PA K • t i o n» I R««««reh ProJ«ct Figure 9.- hand cigar maker applying the binder leaf Note in front of him the grooved mold for bunches. This "buckeye" uses for a factory the living room of his cottage in the country near Manchester. a few have been able to maintain the standard of living of pre¬ vious years. One small manufacturer who employed four assistants and reported his 1936 income as $600 stated that if he could get a job at $15 a week, he would throw awayhiscigar making equip¬ ment tomorrow. These facts suggest the feasibility of a classi¬ fication "self-employed but seeking work." The difficulties inherent in self-employment in this industry are reflected in the annual income earned in 1936 at cigarmaking, as reported by22 "buckeyes." (See table 24.) The median earn¬ ings of the "buckeyes" were $550 with only one person reporting earnings of over $1,000 and two under $150. There were concen¬ trations at $iso-$249, $45o-$549> and $750-$849. The retrench- DIFFICULTIES OF REEMPLOYMENT 57 ment that this must have caused can be appreciated by the com¬ parison with the estimated annual earnings reported as received by these 22 "buckeyes" and 4 others when employed at the Company in 1930, a year of part-time employment even during the usual "busy" months. The median wage was $i,07016 with the range be¬ ginning with $750, i.e., $200 above the median earnings of the "buckeyes." Earnings of $1,750 and over were reported by four. Table 24.- ESTIMATED ANNUAL EARNINGS FROM CIGAR MAKING AT THE COMPANY IN 1930 AND AS "BUCKEYE" PROPRIETORS IN 1936a Annual earnings Cigar makers at the Company in 1930 "Buckeyes" in 1936 Total 26 22 Under $150 0 2 $150-$249 0 4 $250-$349 0 0 $350-$449 0 1 $450-$549 0 4 $550-$649 0 1 $650-$749 0 3 $750—$849 1 5 $850-$949 4 1 $950-$l,049 8 0 $1,050-$l, 149 1 0 $1,150-$1,249 3 0 $1,250-$l,349 1 0 $1,350-$l, 449 0 0 $1,450-$l, 549 3 0 $1,550-$l,649 1 0 $1,650-$l,749 0 1 $l,750-and over 4 0 Median (annual earnings) $1,070 $550 aFleld survey data. 8It would appear that this figure Is representative. The Internal Revenue records disclose that 8,096 thousand class "B"and31,446 thousand class "C" cigars were manufactured In New Hampshire In 1930. Production In the other classes was negligible. It Is Known that the Company produced 97.2 percent of New Hampshire's total In this year. Using this as a correction factor for each class, a very close approximation to the Company's output Is ob¬ tained. Since the makers of the "Dexter" cigar (class "B") were paid at the rate of $10 per thousand and the makers of the "7-20-4" (class »C") at the rate of $18.50 per thousand, the Company's wage bill for cigar making for the year can be determined. This amounted to $644,162.50. The records show that on January l, 1931 there were 628 hand workers In the Company's employ. Since displacement had not yet occurred, this number very likely represents the average number employed In 1930. This number divided Into the wage bill gives an average annual earnings of $1,026. 58 CIGAR MAKERS OTHER EMPLOYMENT AS CIGAR MAKERS There remain the 37 other cigar makers whowere still employed at theirtrade. (See table 23.) Seven of them continued to work in the "7-20-4" factory from 1 to 2 days a week, producing the hand-made "7-20-4" for its strictly limited market. The remain¬ ing 12 inManchester were employed by other "buckeyes", generally on part-time, so that at least one is known to receive public assistance in the form of emergency work. Of the other 18, 9 had gone toConnecticut where union wages still obtained in factories where hand workers were employed. Their hours of employment were not reported. The exact status of six is unknown and three are reported to have been working for "buckeyes." With the possible exception of the 9 in Connecticut, therefore, the 37 men who were not inbusiness for themselves had not fared any better than those who were. They were either employed on short hours in factories or were working for "buckeyes." It would appear from this survey that the avenues of read¬ justments with few exceptions have been only the dead-end streets of part-time employment for others or for self, unemployment, and emergency or direct relief. SECTION V COMPAR1SION OF EMPLOYMENT PATTERN, EARNINGS, AND UNIONIZATION OF MACHINE OPERATORS AND HAND WORKERS EMPLOYMENT OF MACHINE OPERATORS The full effects of the use of machines in this particular in¬ stance cannot be gauged without a consideration of the type of employment and the amount of earnings enjoyed by the machine op¬ erators. From the records filed by the Company with the Divi¬ sion of Unemployment Compensation of New Hampshire it is possi¬ ble to obtain this information for 1936. For this year the Division required a statement of the hours worked and the wages earned in each week of the year for each of the 202 machine operators who were employed by the Company during the year- By computing an average of the weekly aggre¬ gates of man-hours for each month and relating these to the av¬ erage for the year, the month-to-month fluctuations canbeshown. (See table 25.) If the monthly fluctuations in 1936 are represen- Table 25.- MONTHLY INDEXa OF MAN-HOURS WORKED BY MACHINE OPERATORS AT THE COMPANY IN 1936b Month Percent of average for the year January 50. 7 February 74.5 March 84.0 April 95.3 May 108. 3 June 111.4 July 117.5 August 108. 5 September 100. 4 October 114.4 November 117. 7 December 111.4 aBased 011 averages of weekly man-hours. ^Computed from data In records of New Hampshire Bureau of Labor, Division of Unemployment Compensation. 59 60 CIGAR MAKERS tative of the seasonal movement in the 4 preceding years, it is clear that the use of machines has not ironed out the seasonal variations in employment. The winter months stillconstitute the dull season.1 The degree of full-time employment represented by the man-hour data can be shown in several ways. For example, the 202 opera¬ tors can be distributed by the percentage of man-hours worked during the entire year to the theoretical maximum. Since the day shift works a 40-hour week and the night shift a 33.75-hour week and since there is an interchange of shifts once each week, the full-time hours in a biweekly period equal 73 .75. The prod¬ uct of the latter multiplied by 26 yields the theoretical maxi¬ mum full-time employment in this 53-week period reported to the Bureau after allowance is made for five holidays. On this basis slightly more than half of the operators were employed, on the average, 85 percent of the work-year and only four operators more than 90 percent. An additional one-fifth was employed three- quarters of the time; almost one-tenth had worked half of the time or less. (See table 26.) Table 26.- DISTRIBUTION OF 202 MACHINE OPERATORS AT THE COMPANY BY THE PERCENT OF ACTUAL MAN-HOURS WORKED IN 1936 TO THE THEORETICAL MAXIMUM8, Percent of theoretical maximum Number of operators Percent of total number of operators Total 202 100.0 30 and under 3 1.5 31-40 6 3.0 41-50 10 4. 9 51-60 9 4. 4 61-70 23 11.4 71-80 43 21. 3 81-90 104 51. 5 91 and over 4 2.0 aCoraputed from data In records or New Hampshire Bureau of Lahor, Division of Unemployment Compensation. 1Thls seasonal Index Is similar to the one cased on stamp sales which Russell H. Maclt computed for class "A" cigars for the period 1925 to 1931. The Cigar Manufacturing Industry (Philadelphia: University of Pennsylvania Press, 1933). p. 96- MACHINE OPERATORS AND HAND WORKERS 61 This suggests that complete unemployment in contradistinction to partial employment was not widely prevalent. The statistics on weeks of no employment confirm this inference. Thus 28 per¬ cent had some employment in each week of the year and an addi¬ tional 27 percent was completely unemployed for only 1 week. Only in a little more than one-quarter of the cases did the weeks of unemployment exceed 4, but one-fifth of these were unemployed at least 26weeks. (See table 27.) Failure to achieve a fuller degree of employment cannot therefore be explained by complete unemployment but rather by partial unemployment. Table 27.- DISTRIBUTION OF 202 MACHINE OPERATORS AT THE COMPANY, BY NUMBER OF WEEKS WITH NO EMPLOYMENT, 1936a Number of weeks Number of Percent with no employment operators of total Total 202 100.0 0 50 27. 7 1 54 20.7 2 18 8.9 3 12 5. 9 4 9 4.5 5 0 3.0 6-7 7 3.5 8-9 6 3.0 10-13 6 3.0 14-20 10 4.9 21-26 8 4.0 Over 26 10 4.9 aCoraputed from data in records of New Hampshire Bureau of Labor. Division of Unemployment Compensation. There is additional evidence of part-time employment resulting from the company policy of sharing the work in the dull seasons. From table 28 it can be seen that more than two-thirds of the op¬ erators had from 6 to 8 months of not less than half-time but 62 CIGAR MAKERS t L. C. burette *P* national Research Projatt FIGURE 10.- MAKING CIGARS BY HAND The worker is tapering off the wrapper ofanearly finished cigar. In one day the hand worker makes about 500 cigars of the kind made by the machine in figure 11. The pict ure was taken i n t he i nter i or of a "buckeye shop* which is housed in the rear of a small store operated by the same man. Table 28.- DISTRIBUTION OF 202 MACHINE OPERATORS AT THE COMPANY, BY WEEKS OF LESS THAN FULL-TIME BUT NOT LESS THAN HALF-TIME EMPLOYMENT, 1936* Number of weeks of less than full-time but not less than half-time employment Number of operators Percent of total Total 202 100.0 0 0 0 1-8 1 0.5 9-16 12 5.9 17-24 30 14.9 25-32 138 68.3 33-40 20 9.9 41 and over 1 0.5 aComputed from data in records of New Hampshire Bureau of Labor, Division of Unemployment Compensation. MACHINE OPERATORS AND HAND WORKERS 03 less than full-time employment.8 Another 10 percent had from 8 to 9 months of such employment while only 6 percent were so em¬ ployed for less than 4 months. Obviously, this leaves but a small margin for full-time weeks as is disclosed by the distribution in table 29. While only two operators had zero weeks of full-time employment, almost two- thirds had full-time employment, including overtime, from one- International Cigar Machinery Co. FIGURE 11,- TWO-OPERATOR CIGAR-MAKING MACHINE This mach i ne, mak i ng scrap-f i 1 ler c igars , is of t he type which has largely displaced hand workers at the Company. The filler is fed into the hopper at right, and the girl places the binder in position. The operator at the left places the wrapper leaf and inspects the finished cigar. In one hour about 460 cigars are manufactured on this machine. quarter to one-half of the year. None had more than 28 weeks of such employment, while the duration of full-time employment for the remaining one-third was less than a quarter of a year. Nor did the peak demands require many overtime weeks of employ- As previously explained It has been necessary to analyze the operators' em¬ ployment in units of biweekly periods with 73.75 hours constituting full time. However, because of a decided concentration of cases at 72 hours for a fortnightly period, this number of hours has been taken to represent full- time employment. Accordingly, 36 hours over 2 weeks constitutes half-time employment. For purposes of presentation the biweekly periods have been converted to a weekly basis. 64 CIGAR MAKERS merit in this year which was a relatively prosperous one in terms of production.3 For example, 29 percent had only 1 to 4 over¬ time weeks, another 38 percent 5 to 8 weeks, and one-quarter, 9 to 12 weeks. None had more than 13 overtime weeks. Table 29.- DISTRIBUTION OF 202 MACHINE OPERATORS AT THE COMPANY BY WEEKS OF FULL-TIME EMPLOYMENT,® 19306 Number of weeks of Number of Percent full-time employment operators of total Total 202 100.0 0 2 1.0 1-4 10 5.0 5-8 21 10.4 9-12 37 18.3 13-16 48 23.8 17-20 43 21.3 21-24 36 17.8 25-28 5 2.4 aIncludlng overtime weeks. bComputed from data in records of New Hampshire Bureau of Labor, Division of Unemployment Compensation. From these facts it seems clear that the seasonal utilization of labor for peak demands has created a labor reserve. That is, the peak operations, which occur during 2 or 3 months, provide full-time work for practically all of the 202 operators and occa¬ sionally provide overtime work. To insure the availability of the full force for the busy season, and thus avoid the cost of training new personnel each year, the entire group of operators is kept attached to the plant throughout the dull seasons by part- time employment that results from sharing the work. EARNINGS OF MACHINE OPERATORS It is for this reason that partial employment was the typical experience of the operators, despite the fact that 202 operators displaced about 600 hand workers and that the operators produced more cigars in 1936 than the hand workers in 1929 - a year of 3See table 1. MACHINE OPERATORS AND HAND WORKERS 65 full-time employment outside the slack winter months. This is re¬ flected in their annual earnings, which are classified in table 30. Table 30.- DISTRIBUTION OF 202 MACHINE OPERATORS AT THE COMPANY, BY ANNUAL EARNINGS, 1930a Operators with Operators with a maximum unem¬ a minimum unem¬ Amount of ployment of 4 weeks ployment of 5 weeks annual earnings Number Percent of total Number Percent of total Total 149 100.0 53 100.0 $250 and under 0 0 2 3.8 251 to $500 0 0 15 28. 3 501 to 750 2 1.3 21 39. 0 751 to 800 8 5. 4 5 9.4 801 to 850 15 10. 1 0 11.3 851 to 900 32 21.5 2 3.8 901 to 950 29 19. 5 2 3.8 951 to 1,000 44 29.5 0 0 1,001 to 1,250 19 12.7 0 0 Over 1,250 0 0 0 0 Median (annual earnings) $931 $021 aComputed from data In records of New Hampshire Bureau of Labor, Division of Unemployment Compensation. The operators are divided into two groups: one is composed of those whose unemployment, measured in pay-roll weeks, did not exceed 4. These may be regarded as the regular working force. They constituted about 75 percent of the operators. The other 25 percent did not have employment in as many as 48 weeks. It is instructive to compare the median annual wage of $931 of the regular operators with $1,070, the median of the annual earnings reported by 26 hand workers at the Company in 1.930, a poor year. The lower and upper limits of the range for the former are below the respective limits of the range of annual earnings of the hand workers. This may be explained in part by the fact that the latter are subjective estimates with something of an upward bias. But even with some allowance for this factor it would appear that the operators with the fullest employment in a rather pros¬ perous year earned less on an annual basis than the hand workers 66 CIGAR MAKERS in a year of depressed trade. That is, despite the increased productivity of the operator over the hand worker, due to the greater use of capital, labor's share of the product is less on an absolute basis and perhaps still less on a relative basis. The "7-20-4" plant, moreover, appears to be paying an hourly wage considerably above that of some other large manufacturers. The hourly wage rate at the Company was derived for each of the 202 operators by dividing the annual man-hours into the annual earn¬ ings. The rates are classified in table 31. The median hourly wage in this distribution was 57.2 cents. In a recent survey of four large machine-operated factories making short-filler cigars to retail at less than 5 cents apiece-which of all the factories surveyed are the most comparable to the Company - the average hourly wages were 30, 35, 42, and 48 cents.4 To what extent the differential may be due to the presence of the union at the Manchester plant cannot be indicated, since it is not known whether the four factories that enter into the comparison deal with the union. Table 31.- DISTRIBUTION OF 202 MACHINE OPERATORS AT THE COMPANY BY HOURLY EARNINGS IN 1936a Number of Percent Hourly rate operators of total Total 202 100.0 $.40-$.44 3 1. 5 .45- .49 10 4.9 .50 0 0 . 51. 2 1.0 .52 2 1.0 .53 8 4.0 . 54 5 2.5 .55 10 4.9 .56 11 5.4 .57 34 16.9 .58 39 19.3 .59 51 25.3 .00- .64 25 12.4 .65- .69 2 1.0 aComputed from data In records of New Hampshire Bureau of Labor, Division of Unemployment Compensation. WPA National Research Project In cooperation with U. S. Bureau of Labor Statistics, report byW. D. Evans on productivity of labor In the cigar manu¬ facturing industry, In preparation, fide infra p. 68. MACHINE OPERATORS AND HAND WORKERS 67 If available data on costs and net profit were adequate, it would be of interest to determine whether the increased produc¬ tivity of the machines alone was sufficient to enable the manu¬ facturer to produce a 5-cent cigar with an adequate profit mar¬ gin, or whether the reduction in the workers' earnings was also necessary. Unfortunately, the requisite information is not at hand. However, since an increasing fraction of the industry has mechanized, it may be assumed that the combination of mech¬ anization and reduced wages has yielded profits. Just how much leeway there has been for establishing earnings for machine operators at or closer to the earnings of the hand makers who were displaced, maybe subject to dispute, but, under existing circumstances, it is not difficult to understand the demoralization of wage rates and earnings that has overtaken the industry. . . . . Machine use has established a standard of competition suph that hand manufacturers can survive only by paying pitifully meager wages to their em¬ ployees. Paralleling the problem of wages paid by hand-made cigar manufacturers, the wage rates in ef¬ fect throughout the machine-made cigar industry pro¬ vided but a bare subsistence for the workers.5 Moreover, .... It will be observed .... [from a special sur¬ vey by States made by the Census of Manufacturers in 1933] that low as wage payments seem for the country as a whole, they were even lower for some of the prin¬ cipal cigar producing states. Attention is directed to Florida and Pennsylvania in particular. e To appreciate the effect of the changes in the cigar industry on the hand rollers who are still employed, it need only be added that Florida and Pennsylvania are the locations at which the surviving hand production is concentrated. THE UNION AFTER THE LAY-OFF The change in status of the Manchester local of the Cigar Workers' International Union subsequent to the lay-off must also be considered as an effect of the introduction of machines.- The 5Ihe Tobacco Study (U. S. Dept. Com., National Recovery Administration, Di¬ vision of Review, mlmeo. report. Mar. 1936), p. 140. &Ibid. p. 164. Vide supra pp. 34 and 35 and infra Appendix C. 68 CIGAR MAKERS union local seems to havp enjoyed no better fortune than the dis¬ placed cigar workers; it too has merely continued to exist. In this instance t here were fewer extenuat ing circumstances, since the management continued to observe the closed shop agreement and the female machine operators were obliged to join t he union. The young girls, however, came to the union without any previous trade- union experience or any current interest in labor problems and organization. Nor was such interest developed by the older mem¬ bers. It is not clear whether personal difficulties of economic adjustment which the older members experienced precluded any such activity or whether organizational and educational ability were lacking among the membership. Yet at one time this union was the strongest and best organized in the central labor body of Manchester. It had apparently developed a strong sense of labor solidarity as judged by the reports that this local had contributed $40,000 to the strikers in the Lawrence mills in 191a and $35,000 to the Amoskeag workers during their 9-month strike in 1922. It had engaged also in some welfare activities for its membership. Thus, the monthly dues of $2 entitled each member to a death benefit of $350. A fund for the sick and dis¬ abled was created by assessing each member 1 percent of his earn¬ ings, and when a member was unable to work through sickness or disability, his dues were paid from this fund. Because of the high mortality rate of cigar makers resulting from the large number of older men in the trade, two classes of membership had been established by the International in May 1931. Two-dollar dues continued the death benefit; $1 covered organization bene¬ fits only. In June 1933 the former class of member in this lo¬ cal was discontinued, and all employees of the factory paid the same rate of$1 per month, which is the rate that still prevails. The demoralization of the union was gradual. Although it was undergoing a transition from craft to industrial status in 1931, when the machines were being installed, nevertheless, it had ev¬ idenced an aggressive spirit. In May of that year, an executive committee investigated charges offavoritism and coercion by two foremen, and adjusted the complaints satisfactorily with the firm. Moreover, as soon as the women were employed to operate the machines, a bill of price of $1.25 per thousand cigars was made for them. This wage rate prevails today and is said by the secretary to be 10 cents in advance of the Boston rates. MACHINE OPERATORS AND HAND WORKERS 69 But within a few months the dismissal of the hand workers was reflected in the treasurer's balance. The union found cheaper office space and sold some fixtures. The secretary took a 25 percent reduction in salary. With the further demoralization of the older members and the complete lack of interest on the part of the new members no meetings for the membership had been held since 1932. The secretary has called the executive commit¬ tee to order only once a year since this date, in order to have himself legally reelected. Little wonder then that the machine operators regard the dues as another tax on wages without any apparent quid pro quo in the present or future. SECTION VI SUMMARY AND CONCLUSIONS SUMMARY Sufficient evidence has been presented toshow that the problems and results of readjustment presented in our survey may be con¬ sidered representative of the problems faced and the results achieved by hand cigar makers throughout the industry after they were displaced by machines. The problems and results may be sum¬ marized as follows: The data are concerned with that type of technological change which substitutes one complete process for another. In this case it is the substitution of a machine process for a hand process. This change in process took place at a time of recessive trends in the cigar industry. Thepercapita consumption of cigars had begun to decline in 1905 but the volume of production reached its peak in 1920. The continued swing to cigarettes in the popular taste resulted in a 47-percent decline in the volume of production from the high point of 1920 to the low point of 1933. In the face of this intensive competition, the cigarmanufacturer was forced to shift his production from the class "C" cigar (to retail at more than 8 and not more than 15 cents) to the class "A" cigar (to retail at not more than 5 cents). In 1921, class "A" cigars constituted 30.2 percent of the total production. By 1935 they were 88.1 percent of the total production. The profitable production of a less expensive cigar necessitated a substantial reduction in labor costs. This reduction was accomplished by the use of automatic cigar-making machinery. It was estimated that in 1933. only 14 years after thecommercial introduction of the machines, about 52 percent of all cigars were machine-made. The economic pressures just reviewed were accelerated by the de¬ cline in demand resulting from world-wide depression. Between 1909 and 1933 the decline in demand and the use of labor-saving machinery resulted in the loss of 60,000 jobs, according to an estimate based on The Census of Manufactures. 1 ^The Tobacco Study (U. S. Dept. Com., National Recovery Administration, Divi¬ sion of Review, mlmeo. report, Mar. 1036), p. 141. 70 SUMMARY AND CONCLUSIONS 71 The social consequences of the factors of economic pressure just described have been traced in one community. At the time of the change in process from hand work to machine work a com¬ plete substitution of personnel occurred. Although more than a quarter of the displaced men migrated in search of work, an entire population of artisans was left stranded in the sense that it has never been reabsorbed in industry. After 5 years of seek¬ ing work and after more than 2 years of business revival, 30 percent of the workers were unemployed and 20 percent operated "buckeye" shops which, with few exceptions, yielded such a mea¬ gre return that they may well be regarded as a form of disguised unemployment. The bulk of the 40 percent who were employed by others were working at part-time, casual jobs. The remaining 10 percent were no longer in the labor market, the majority hav¬ ing withdrawn because of physical disabilities, while a few were living on their savings. The difficulties in finding satisfactory reemployment were largely conditioned by the personal characteristics andtheoccu- pational background of the displaced workers. It was found that the displaced workers were an industrially-aged group which had long been habituated to a single skill. This skill was now prac¬ tically obsolete, and the workers' age and limited experience in industrial adaptation represented an insurmountable hurdle toall but a few. A Government study made in 1930 covering 109 cigar factories in 11 States shows that the same lot befell its sample of displaced hand workers, who had an average age and a degree of occupational habituation almost as great as those in this study. The similarity of our findings with those of a much more exten¬ sive study of displaced hand workers in the cigar industry war¬ rants generalization that such has been their usual fate. The median age of our displaced group was 47, and the median years of employment at cigar making were 29. This last figure was approximated by the number of years of residence in Manchester, indicating the high degree of stability which derives from em¬ ployment with one company over a large number of years. The tabular data representing occupational history reflect the con¬ trast between the relatively regular employment experienced by the hand maker prior to 1931 and the frequent job shifts, casual employment of a semiskilled or an unskilled nature, and unemploy¬ ment experienced after their separation in 1931. 72 CIGAR MAKERS The earnings for the year 1936 of those cigar makers who were running "buckeyes", or small factories of their own, inManchester were contrasted with their earnings during their last year at the "7-20-4" plant. Their median 1936 earnings were found tobe $520 less than they had been during a slack year at the factory. The hand workers were not permitted to remain as machine opera¬ tors. But even had they been, a study of the wages and hours of the present machine operators reveals that the median wage of the operators in 1936 was $139 less than that of the hand workers in the slack year of 1930. Although few of the girls are on full time, a comparison of wage rates at the "7-20-4" plant with those of otherplants shows thatthewage rate is higher at the "7-20-4" plant than at most factories. APPRAISAL OF SOCIAL RESOURCES As already suggested, the natural tendency of workers to seek reemployment in their own field was unavailing because of con¬ ditions within the industry itself. Job opportunities outside of their own field were of an inferior sort, as an analysis of actual jobs held at home and afield shows. The conditioning factors of advanced industrial age and occupational habituation were a severe handicap as long as economic developments failed to reabsorb current large numbers of unemployed whowere younger. It is doubtful whether the aid of employment exchanges and voca¬ tional training, which were not available to our sample, would have helped much, for the group most in need of assistance was and will be the older workers, who are difficult to retrain and still more difficult to place in employment. No account has been taken of emergency work or direct relief history as such. However, among the 129 men who were interviewed, one-quarter reported emergency work at some time in their occu¬ pational histories, and more than one-third of those seeking work at the time of the interview were holding current WPA jobs. The facts concerning direct relief or concerning other persons in the household engaged in emergency work, or even concerning relief supplementary to a job held at present or previously, were not ascertained. In the case of 58 other men living in Manchester, the names were checked with the relief agency as an aid to trac¬ ing them. Though the relief records are known to be incomplete, SUMMARY AND CONCLUSIONS 73 40 percent of those 58 had a relief history. For the remaining" 120, 29 of whom are now dead and 85 moved away, no information whatever about relief status is at hand. In view of the casual and part-time nature of much of the reported employment as well as the periods of unemployment, it is reasonable to suppose that many more than we know of have received assistance off and on dur¬ ing the years or are receiving it now. Even upon the basis of partial information, the conclusion seems inescapable that with¬ out public relief the condition of many of these artisans would have been truly desperate. Presumably the inability of the cigar makers' union at the Company to force any concessions in behalf of the displaced workers was typical of other locals of this union. At any rate, no evi¬ dence has come to light where any other local in the industry was able to secure dismissal wages for its displaced members or to have them retained as machine operators. At best, however, dis¬ missal wages are temporary expedients which tend to reduce the magnitude of the difficulties somewhat, but not to eliminate them. Under the most generous arrangements a dismissal wage, whether paid in a lump sum or in monthly installments, has rarely exceeded a year's earnings, even for those with a long service record. Usually the payment amounts to much less. Whatever the sum - and in view of the state of the industry, it could not have been a large amount - it would doubtless have been a welcome addition to the workers' savings. Nonrecurring income, however, is no solution to a condition of chronic underemployment and unemploy¬ ment. Possibly it would have enabled a still larger number to have become owners of "buckeye" shops, but our study indicates that these shops may well be regarded as a misdirected investment.2 2The limited efficacy of dismissal wages Is analyzed by Robert J. Myers, •Occupational Readjustment of Displaced Skilled Workmen," The Journal of Political Economy, XXXVII, No. 4 (Aug. 1928), 473-89, and by Ewan Clague and W. J. Couper, "Tne Readjustment of Workers Displaced by Plant Shutdowns," The Quarterly Journal of Economics, Vol. XLV (Feb. 1931), pp. 309-46. The former discusses the experiences of the cutters laid off Dy Hart, Schaffner and Marx with a dismissal wage which had been negotiated for them by the Amalgamated Clothing Workers. The latter discusses the experiences of the employees of the L. Candee Company, a suosldlary of the United States Rubber Company in New Haven, which granted a dismissal wage at the time of Its permanent shut-down. More recently there have been several examples of or¬ ganized labor obtaining a dismissal wage. See for example the contract entered Into oy the International Seamen's Union or America and the North¬ western Pacific Railroad Company in behalf of the ferrymen who were to be dismissed because of the completion of the San Francisco-Oakland and Golden Gate Drldges. For the terms of this contract as well as other contracts negotiated at this time see "Dismissal Compensation for San Francisco Ferry¬ men," Monthly Labor Review, 43, No. 4 (Oct. 1936), 867-9. Probably themost spectacular case is the arrangement through Federal legislation for protect¬ ing railroad workers to be displaced oy contemplated consolidations. This is discussed oy Otto S. Beyer In "Unemployment Compensation In the Trans¬ portation Industry," The Annals of the American Academy of Political and Social Science, Vol. 187 (Sept. 1936), pp. 95-9. 74 CIGAR MAKERS The expedient of retaining some of the hand workers to operate the machines would have affected the incidence of unemployment but not its volume. Had they been retained at theCompany's plant, there would have been 202 fewer hand workers seeking employment in 1931-32, but there would have been 202 additional young women in need of jobs. Since they were younger than the hand workers and occupationally more flexible, perhaps they would have had a better chance to find employment than did the hand workers. How¬ ever, in the absence of a shortage of that type of labor, what¬ ever jobs the young women would have obtained would have been at the expense of others. Of overshadowing consequence is the fact that there would still have been a very considerable net dis¬ placement of workers because of the great increase in the produc¬ tivity of the machines, which was not overcome by the increased volume produced. Moreover, if the hand workers had been retained, very probably the youngest in the group, who had the least dif¬ ficulty in making the adjustments, would have been selected as machine operators. Another possibility open tothe hand workers was the acceptance of a wage rate low enough to have removed any incentive for mech¬ anization. Apparently this is the solution that was effected in the York County, Pennsylvania, cigar district, where cheapcigars are still made by hand. It is clear that such a step entails a serious loss in annual income and standard of living compared with the earnings and status of the hand workers before the advent of machines.3 Whether this is to be preferred to the standard of living and the income of those displaced from the industry is not easy to determine. How effective will the Social Security program be now or in the immediate future if the particular circumstances that have sur¬ rounded displacement inour case study continue toobtain inother cases? In those States inwhich partial unemployment is compen¬ sated, it is likely that only a few displaced workers would qualify for benefits at the time of displacement, for the part- time character of the employment that precedes the lay-off would leave little or no uncharged earnings upon which to claim un¬ employment benefits at the time of the lay-off. That is, the uncharged earnings in all probability would be exhausted before full unemployment set in. Even in those States which compensate 3 Vide supra pp. 34, 36, and 67. See also Appendix C Tor weekly earnings of cigar makers in July 1933. SUMMARY AND CONCLUSIONS 75 only weeks of complete unemployment., the protection accorded the worker displaced by changes similar to those affecting these cigar workers will be decidedly limited. Although many will qualify for benefits at the time of displacement, the duration of unemployment before obtaining the new job will very probably greatly exceed the duration of benefits. The provision most usually encountered in unemployment compensation legislation al¬ lows the payment of benefits for a maximum of 16 weeks in 52. In our particular case, however, slightly more thanone-fifth of the displaced cigar workers found employment within the first 4 months following displacement,4 and about 70 percent were unem¬ ployed a minimum of 1 year. Therefore, unemployment insurance as administered by present statute would be grossly inadequate in circumstances such as these. For those aged 65 and over at the time of displacement, fi¬ nancial aid based on a means test is available under the old-age assistance laws of the various States, and in 1942 monthly Federal old-age benefits become payable to workers who qualify. In oursurvey, however, only 7 percent of the 328 men had reached the pensionable or benefit age at the time of the lay-off. As displacement occurs in this industry in the future, a larger per¬ centage willbeof retirement age, since there has been virtually no recruiting of apprentices for hand work. The income from these sources would doubtless be a very helpful supplement to the savings of the group that has most difficulty in finding employment. But it appears that the majority of the workers in our survey, since they were below the pensionable age at the time of displacement, will be little affected by the Social Security measures for the aged. Those under the retirement age at the lay-off who are covered by the old-age insurance system may derive very restricted assistance when the benefits do become pay¬ able; for during the period of unemployment subsequent to the lay¬ off there will be no taxable wage, and consequently there will be no accruals increasing the monthly benefit payments to be re¬ ceived. This may serve to suggest the desirability of lowering the qualifying age for old-age benefits under circumstances il¬ lustrated by this case and the need for making some provisions for the continued accrual of earnings credit for old-age benefits by having either the former employer or the Government pay the 4See taole 14, p. 36. 76 CIGAR MAKERS worker's premium until he obtains either other employment or a pension. The question may also be raised of the desirability of regard¬ ing occupational immobility, created by the circumstances that have been considered here, as a form of disability compensable under a scheme of disability payments supplementary toour pres¬ ent Social Security Act. CONCLUSION — RESIDUAL RELIEF PROBLEM It seems that the results which might have been obtained through the various alternatives discussed do not differ ap¬ preciably from the results of the adjustments actually made. These results may be summarized as a lowered standard of living even for the one-half of the displaced workers who found some employment during a 5-year period, the exhaustion of the savings of all, and the dependence on the private charity of relatives and on public relief for a considerable portion, i.e., it has constituted a residual relief problem. Indications are that economic pressure is compelling the con¬ tinuation of the recent and current trends in the industry and that such adjustment as may be possible must continue to depend upon social resources which lie largely outside the sphere of the industry. The adjustment discussed above may be regarded as typical of that which could be made by displaced hand workers generally throughout the cigar industry.' The judgment is also ventured that similar results would attend the introduction of any ex¬ tremely labor-saving invention into an industry undergoing a secular decline in which the work had been performed by an in¬ dustrially-aged group of artisans who have long followed a spe¬ cialized skill. APPENDIXES APPENDIX A A FEW CASE HISTORIES To help the reader visualize the men whom our study concerns, the following case histories have been appended.1 The cases are representative of the chief groupings presented in the tables. Cose 1 represents a characteristic "buckeye" owner of rather more than usual resourcefulness. Case 2 is one of those still following the trade who were receiving an adequate wage. Case 3 is typical of the group receiving public assistance. In case 4 we have a white blackbird, a cigar maker who has accomplished the successful transition to other equally remunerative work. Case 5 is typical of those who found employment after the de¬ pression began to lift, but employment of a less skilled and dead-end sort. Case 6 represents those who in spite of active search have held only casual and part-time jobs and are unem¬ ployed today. Case 7 is representative of men in the higher age brackets who have had practically no employment since the lay-off though actively in the labor market and who are ineli¬ gible for WPA because relatives can assist them. CASE 1 James Fontainbleau, a French-Canadian by birth, had 5 years of schooling and started to learn the trade at 14. He is now 55 and has 41 years of cigar making behind him. Married, he has lived in Manchester for 39 years. His first job was in Bos¬ ton. Out of work there, he heard through other cigar makers of good conditions at the "7-20-4" plant and came to Manchester in 1898. His average output was 325 cigars daily. When the ma¬ chines were installed in the Company's factory he rented the loft of an old building around the corner from the main street and acquired enough equipment for himself and two assistants. At first the response of the town to the "buckeye" shops was en¬ couraging , and Mr. Fontainbleau, being early in the f ield, estab¬ lished a trade name and a list of customers. But as the number of "buckeye" shops increased steadily, the market became over- 1T4e facts presented are true, out they have been rearranged to some extent, and the names and places have been changed to prevent recognition. 79 80 CIGAR MAKERS crowded in Manchester and its environs, with the result that selling became more and more difficult. He enlarged his field of selling, going many miles out of the city, but still the mar¬ ket fell off, and the small shops and saloons expected him to make purchases in return for handling his products. His men have been on part time, eking out a living by other employment, or forced to take WPA laboring work. Mr. Fontainbleau himself has tried to find a cigar maker's job in the New England fac¬ tories where hand work still obtains, but without success. He estimated his net income during 1936 as between 12 and 13 dollars per week. More time goes into distributing and collecting on his wares than into making them. His comment on the whole sit¬ uation was "If I could get a job at $15 a week, I'd throw out my equipment tomorrow." CASE 2 Fred Van Loon is 53 years old and a native of Belgium. After 6 years of schooling he started work at the age of 12, helping to set type in a printing plant in Antwerp. At the end of a year he left to learn cigar making and after 3 more years came to the United States. From the time of learning the trade until the lay-off at the "7-20-4" plant in 1931, a period of 34 years, he was steadily employed at cigar making. He came to the Com¬ pany's factory 15 years ago from a shop in Philadelphia because his cousin who was employed in Manchester described the superior working conditions there. Immediately after tlie lay-off he found 2 months' employment during the Christmas rush in a neighboring cigar factory and then was without work for over a year. In the early part of 1932 he risked part of his savings in a shop of his own but lost money and at the end of 0 months gave it up. After another stretch of idleness lasting for a year, he took a job as a wool sorter in the Amoskeag mills in Manchester. Fol¬ lowing 2 years of steady work he again found himself without em¬ ployment when the textile mills closed in the summer of '35. There followed another 16 months of fruitless search, for there was no work to be had in Manchester for a man of his age and he lacked money to travel to more prosperous places. Through the good offices of a friend working in a cigar factory inWaterbury, Connecticut, he learned of an opening there and got the job in December 1936. His wife and two grandchildren are remaining in APPENDIX A 81 Manchester until they know moreofwhat the future holds for the head of the home. At the moment he may be regarded as a well- paid cigar worker for his wages are between $17 and $18 a week. CASE 3 George Lederer was born in Germany 49 years ago. After 6 years of schooling he began work in a cigar factory at the age of 12 and within a few months went to work for his uncle as cigar maker. At the age of 25 he came to Boston, found work immediately, and was never without work at his trade until the lay-off at the "7-20-4" factory in 1931. He began work there in 1919 after other members of his family had preceded him and reported that wages were higher than in Boston. Since the lay-off he has found only unskilled work to do. For a year he "couldn't buy a job" but in the fall of 1932 he was employed for 2 months cleaning stables on a dairy farm. He had to leave when the weather became too cold for him to sleep in the unheated barn. The following summer he had 3 months of part-time, intermittent employment mixing cement for a private construction company. Being out of funds, he then applied for relief and became a wood chopper in the State woodyard for 10 months to pay for his gro¬ ceries. Informed by a friend of an opening for cigar makers in a small factory in Vermont, he applied, got the job, and was oc¬ cupied for 3 weeks. In the meantime he had lost his relief sta¬ tus and being single was unable to obtain emergency work again until s months had passed. Finally in December 1935, he was as¬ signed to pick-and-shovel labor on a WPA highway repair project. Since that time he has been on relief, transferring from one project to another but always at unskilled labor. He was re¬ jected for road-construction work by the Resettlement Adminis¬ tration following a doctor's examination but was returned to the same kind of work under WPA where he was working 3 days a week at the time of the survey. CASE 4 Thomas Ryall, 42 years old, was born in Manchester and lived there all his life. He completed the seventh grade and started to work as a stock boy in the Company's factory at the age of 82 CIGAR MAKERS i<+. His father had been a cigar maker there before him, and the good wages and steady work were a source of much satisfaction to Thomas and his family. After 22 years of employment he was dis¬ charged in the last months of the lay-off. Three months of seek¬ ing work resulted in a laboring job with the city Department of Public Works. Within 7 months the job was completed, but he was successful in obtaining immediately a county position as assist¬ ant foreman in road building. After 4 months these jobs were designated for needy persons only and, as he was not eligible for relief, he was laid off again. But a city post of assistant commissioner fell vacant and he was appointed to the position after only 2 months of unemployment. He has held this position ever since, representing one of the very few cigar makers whose economic status is as good today as it was prior to 1931• CASE 5 Johan Van der Bank was born in Amsterdam, Holland, but came with his parents to Manchester at the age of three and has lived there ever since. He is now 33 years old. His employment his¬ tory was bounded by the walls of the Company's factory up to the time of the lay-off. He finished grammar school while still 13 and went to work when 14 years of age. His first job in the cigar factory was operating a banding machine. In 6 months he was promoted to stock clerk and continued as such for 2 years. At 17 he started making cigars. He had worked at this trade for 12 years up to January 1932. In the meantime, he had acquired a wife and 3 children and a home in Manchester. After leaving the "7-20-4" factory he was unemployed for nearly 3 years. Dur¬ ing this period he sought work of any kind in all the industries in the city. He did not look for work outside, knowing he could not support his family at home and pay for room and board else¬ where at the wages obtainable during the depression. Finally in 1934- he got work as a warehouse clerk in a shoe factory which went out of business 5 months later. Within a month after this lay-off he found an opening as chauffeur for a private family for whom he has worked ever since. APPENDIX A 83 CASE 6 Augustus Boerr was bom in Belgium 39 years ago. After 7 years of school attendance he began making cigars at the age of 19. He worked for 5 years in the same factory in Ghent and then de¬ cided to try his fortune in America. Coming to Boston he found immediate employment at cigar making there. He had heard of the merits of the Company's factory and during a strike in the Boston factory he went to Manchester and applied for a job. He was ac¬ cepted and did not return to Boston when the strike ended. Laid off at the "7-20-9" plant in the fall of 1931 after 20 years at cigar making, he did not try to continue at his trade as there were no good jobs available. He sought work of any kind in the shoe shops in Manchester and in the textile mills at Nashua, Lowell, and Lawrence. He also applied at the Portsmouth Navy Yard and at the trucking companies in Boston and surrounding towns. These out-of-town searches were made possible through the kindness of friends who took him along in their cars when they were going to these places. In spite of all efforts, how¬ ever, Mr. Boerr has been able to obtain during the summer months only casual work inadequate in character to support himself and family. From June to September during the first two summers he got part-time employment as a caddy on the public golf course in the environs of Manchester. In November 1933 he was placed in the CWA at laboring work. But within 3 months all nonrelief workers were dismissed. Four months later in June 1934 he was offered a job at road building in a neighboring State. He took the job after arranging for hiswife and child to stay with rel¬ atives. When in November the work was discontinued for the win¬ ter, he returned to Manchester. After another winter of idle¬ ness he found work as a construction laborer with a building firm. This employment was part-time and lasted for only7months. He immediately found another job as a cement mixer with a road- building contractor in a neighboring city but had worked only a month when the work was completed. That was in November 1936. Since then he has had no work. CASE 7 Martin Eichhorn, 51, was born in Springfield, Massachusetts, and completed the grammar school. He started work as a roving 84 CIGAR MAKERS boy in a cotton mill at the age of thirteen. His father was a friend of the foreman and got the job for him. After 3 years in the mill he decided to learn the cigar trade and got employ¬ ment in a cigar factory there. For 17 years he worked in the factory but lost 1 to 3 months each year during the dull season. This continual loss of work finally prompted him in 1919 to seek an opening at the Company's plant. He knew of the favorable working conditions there and friends encouraged him. He was ac¬ cepted and continued there until the lay-off. He had been a hand cigar maker for 30 years when the machines replaced him. Since that date in January 1932 he has had no employment with the exception of a few odd jobs each of less than a month's dura¬ tion. He tried to get work at his trade in the cigar factories in Springfield by applying personally at the plants and writing to the union secretary but without any success. He also wrote to the overseers of several textile mills, but was told that he could not be given consideration in some of them because he re¬ sided outside the State. He believes his age has been the con¬ ditioning factor, but he is in good health and would take a job at $10 a week. He applied for WPA employment but was refused because his son, with whom he lives, is working in private in¬ dustry. APPENDIX D DESCRIPTION OF PROCESSES1 PRELIMINARY OPERATIONS Although cigars may be made by hand, by machine, or by a com¬ bination of both methods, the first steps in manufacture are the same in any case. The very first step is the assembly of the leaf tobacco. Cigar leaf is classified according to three gen¬ eral types - wrapper, binder, and filler,-although there is a substantial degree of alternative usewithin each of these groups. Tobacco leaf comes to the cigar factories in bales. The bales are opened and spread out. The leaf is sorted and put into prop¬ er condition for handling by moistening, generally by dipping it in clear water and allowing it to stand covered in trays for a day or two. If further curing is necessary, the leaf may be stored in bins for a period of from 1 to 6 weeks; otherwise it goes directly to the strippers or stemmers who remove the hard midvein of the leaf. From the stemming operation the leaf goes to the hand cigar maker or to the cigar-making machine. DESCRIPTION OF HAND MANUFACTURE OF CIGARS The simplest and earliest method of making a cigar is still in use in some shops, particularly those making higher priced cigars. It is referred to as the "out-and-out" method. The worker uses no tools except a knife with a curved blade and a board on which to work. The worker cuts a thin strip fromawrapper leaf, another from a binder, and selects the right amount of filler, which may be composed of long leaves, short leaves, or scraps of tobacco leaves. (See figure 8.) He then fashions the filler into proper form and size in the palm of his hand and wraps it in the strip of binder, making the "bunch." (See figures 6 and 9.) This is then placed on the strip of wrapper which lies flat on the board, and with a deft rolling movement theworker fashions the cigar, beginning 1Adapted from an unpuollshed report on the cigar manufacturing Industry pre¬ pared oy w. D. Evans under the supervision of W. H. Dillingham of the Na¬ tional Research Project. 85 86 CIGAR MAKERS at the lighting end and finishing at the end which goes into the mouth, called the "head." It is necessary to trim the wrapper a trifle just before the head is formed; then, with a bit of gum tragacanth, the last bit of wrapper is fastened securely, and the head is smoothed between the thumb and forefinger. (See figure 10.) The cigar is then put in a gauge which stands on the table in front of the worker and is trimmed to the proper length. This "out-and-out" method of cigar making prevailed generally until the introduction of the mold in 1869. The mold is a wooden block with cigar-shaped grooves carved in it, generally fifteen in number. Bunches of leaves are placed in these grooves, a du¬ plicate block is placed on top, and the two are put under pres¬ sure for a few minutes. (See figures 6, 8, 9. aad 10.) The blocks are then separated and the bunches are ready for wrap¬ ping. Several decades after the mold came into use, the suction- table was introduced. This consists of a metal sheet with a perforated plate in the center, the plate being just the right sizeandshape for the cigar wrapper. The wrapper leaf is placed on the plate and held down firmly byair sucked through the per¬ forations. Afootpedal raises the plate, anda roller is passed over it, cutting the leaf on the plate's sharp edges. Although the mold and the suction-table changed the cigar maker's trade considerably, these devices probably should be considered tools rather than machines. Their use increased effi¬ ciency in manufacture but tended to supplement the skill of the hand cigar maker rather than to perform automatically any of the required operations. DESCRIPTION OF COMBINATION HAND AND MACHINE MANUFACTURE OF CIGARS About 1900 a machine was introduced which made short-filler bunches automatically. This machine, known as the automatic short- filler bunching machine, requires no labor other than that nec¬ essary to feed the hopper with filler and to place the binders. These operations can be performed by unskilled labor. Thebunches, delivered in molds, are wrapped by hand. A significant but un¬ determined proportion of the cheaper short-filler cigars are made by this method. APPENDIX B 87 DESCRIPTION OF MACHINE MANUFACTURE OF CIGARS Although the automatic short-filler buuching machine reduced labor costs to some extent, the most expensive operation in the manufacture of cigars, wrapping, was still performed by hand. It was not until i9i7,whena machine was patented which performed both the binding and wrapping operations and turned out a finished cigar comparable with the hand-made article, that the superiority of the hand-made product was seriously threatened. This machine, the automatic long-filler cigar machine, requires four operators (see figure 3): one to place the filler onan end¬ less feed belt; a second to place the binder leaf on the binder die; a third to place the wrapper leaf on the wrapper die; and a fourth to "catch" and inspect the finished cigar. The machine performs the operations of the hand cigar maker mechanically. Knives cut the filler totheproper length, corru¬ gated rollers compress it and pass it to the apportioning knives where just the right amount of filler is cut off to make a bunch. The bunch is tapered and rolled in the binder, and then passed to the wrapper, spirally wound, formed, sealed, and clipped to the right length. The headend is smoothed by a knurler, and the cigar is dropped on a table for inspection.2 The scrap-filler cigar is made by a two-operator machine (see figure 11): one operator places the binder leaf on the binder die and the other places the wrapper leaf on the wrapper die and inspects. The only major variation in procedure is in the proc¬ essing of the bunch. Instead of a knife to cut the filler to the proper length, there is a balance to weigh out the proper amount of scrap as it comes from the hopper. SUBSEQUENT OPERATIONS Subsequent operations are similar, by whatever method the cigars may have been made. The cigars are inspected, and then may be banded and boxed by hand or may go to a banding and wrapping machine. This machine, requiring one operator, automatically bands the cigars and wraps them in cellophane. The operator of the machine then usually packs the cigars by hand. ZA more detailed description of the operation of the long-filler clgar-maklng machine Is given In "Technological Changes In the Cigar Industry and Their Effects on Laoor, " Monthly Labor Review, 33, No. 6 (Dec. 1931), 11-13. APPENDIX C WEEKLY EARNINGS OF CIGAR WORKERS The data presented in this appendix are for July 1933- These data are based on a special survey of labor in the cigar-manu¬ facturing industry made for the National Recovery Administration by the United States Department of Commerce, Bureau of the Census. The survey covered, as of July 1, 1933. all manufacturers making $5,000 or more worth of products per year. The earnings data summarized in tables C-i andC-2 relate only to individuals whowere paid on a piece-work basis. Pieceworkers in the cigar industry predominantly are employed directly on the "making" operation. The columns, "low" and "high", represent averages of minimum and maximum rates of weekly earnings, re- Table C-l.- AVERAGE EARNINGS PER WEEK, BY CLASSES OF CIGARS PRODUCED IN THE UNITED STATES July 1933a Class of cigars6 Hand work Machine work Men Women Women Low High Low High Low High Class "A" $11.86 $14.13 $ 8.90 $11.60 $10.71 $13.62 Class "8" 15.26 16. 78 11. 11 13.57 9. 75 10.89 Class "C" 16. 92 19. 66 12. 34 15. 34 13. 77 14.76 Class "D" 20. 71 22. 11 15. 22 18.07 (C) (c) Class "E" 21.89 25.58 18.64 24. 64 ( 0 ) (c) a?Ae Tobacco Study (U. S. Dept. Com., National Recovery Administration, Di¬ vision of Review, mlmeo. report, Mar. 1936), pp. 169-60. 6Class "A" cigars manufactured to retail at not more than 5 cents each. Class "B" cigars manufactured to retail at more than 5 cents each and not more than e cents each. Class "C" cigars manufactured to retail at more than 8 cents each and not more than 15 cent3 each. Class "D» cigars manufactured to retail at more than 15 cents each and not more than 20 cents each. Class "E" cigars manufactured to retail at more than 20 cents each. °No machine worx on this class of cigar. 88 APPENDIX C 89 Table C-2.- AVERAGE EARNINGS PER WEEK, BY STATES, OF WORKERS ON CLASS "A" CIGARS July 1933a State Rand work Machine work Men Women Women Low High Low High Low High c CO or $11. 86 $14.13 $ 8.90 $11.60 $10.71 $13.62 Cali f. 11.28 13. 19 10. 60 12. 37 10.00 10.00 Colo. 12. 67 12.67 n. a. n. a. n. a. n. a. Conn. 16.02 18.27 n. a. n. a. n. a. n. a. Fla. 9.66 12.07 8.67 11. 19 9. 97 12.57 Ga. 5.08 9.25 5.45 7. 85 (c) ( c) 111. 14.80 15.63 11. 25 12. 17 12.00 12.00 Ind. 13.81 14.39 9. 47 9. 83 10.50 11.50 Iowa 11.50 14.00 9. 76 14. 42 22.00 28.00 La. 11. 66 13.50 8.08 9. 29 10. 99 12.60 Maine 15. 33 17.52 n. a. n. a. n. a. n. a. Md. 8. 73 10.47 11.37 12. 10 (c) (c) Mass. 15.94 16.64 10.53 10. 87 15.02 16.60 Mich. 15.61 16.07 9. 79 13. 10 10.08 14. 32 Minn. 14.21 16.97 10.50 11.67 ( c ) (c) Mo. 13.29 14.45 7.80 10. 07 ( c ) (c) N. J. 13. 30 18.41 9. 79 11.69 10.70 14.81 N. Y. 14. 13 16.53 12.80 15. 82 12.53 15.49 Ohio 9.47 11.33 7.60 9.67 9.03 10.77 Pa. 7.79 11.36 7.50 11.23 9.64 13.67 W. Va. 14. 93 15.04 n. a. n. a. n. a. n. a. Wis. 15.22 16.19 16.09 16.09 (c) (c) afhe Tobacco Study (0. S. Dept. Com., National Recovery Administration, Di¬ vision of Review, mlmeo. report, Mar. 1936), pp. 163-4. ^Includes States not listed In the stub to avoid disclosing data Tor an In¬ dividual establishment. cNo data obtained. n-a'Data not available. Data are not shown to avoid disclosing Information for an individual establishment. 90 CIGAR MAKERS spectively. The returns for all classes of cigars (table C-i) covered total numbers of piece workers as follows: 8,422 male hand workers, 18,518 female hand workers, and 11,978 female machine workers.1 For more recent data on earnings, not grouped by classes of cigars, see Monthly Labor Review for April 1937.2 lThe Tobacco Study (U. 3. Dept. Com., National Recovery Administration, Division of Review, mlmeo. report, Mar. 1836), p. 160- Not included in tnese tabulations are returns for 1,381 women and 405 men who were combination band and machine piece woricers. It Is notaole that the survey found a total of only 83 male machine operators In the country. These likewise are excluded from the tables of Appendix C. The weekly earnings of those or the 23 men who worked on class "A" cigars ranged from $14.01 (average low) to $17.84 (average high). Of the 23 men, 15 were employed In Florida. (These details on the 23 men were obtained from National Recovery Administration file material by W. D. Evans and used In an unpublished re¬ port on the cigar manufacturing Industry prepared for the National Research Project under the supervision of W. H. Dillingham.) ^"Earnings and Hours In Cigar Industry, March 1836," Monthly Labor Review, 44, NO. 4 (Apr. 1837), 853-68. APPENDIX D SCHEDULE AND EXPLANATION OF TERMS USED IN THE SCHEDULE The occupational history schedule, NRP Form #20, shown on page 93, was used for the survey. Certain terms on the schedule which are not self-explanatory are defined below: Age is the age on last birthday. Years in City were calculated from the beginning date of the most recent period of continuous residence in the community. Absences of 6 months or less were not counted. Employment History: The employment data were divided into the first job, the longest job, and all jobs between 1926 and February 1, 1937, the date of the survey. This last section called for a chronological record of changes in employment status, the char¬ acter of employment, andthe kind of work performed. The informa¬ tion was entered in this section by beginning with the person's employment status at the time of the interview and working back in chronological order to January 1, 1926. A job was defined as gainful employment lasting for 1 month or more in an occupation with a single employer.1 Periods of em¬ ployment or unemployment of less than 1 month's duration were not entered. Unpaid apprenticeships were not considered as jobs. Self-employment and ownership were distinguished and included those usually self-employed, or doing contract or specialized work, or owning the establishment. The character of employment was determined and classified into regular, casual or intermittent work in private industry, self- employment, emergency work, or unemployment. Full time and part time were also distinguished. Part-time work was defined as less than 30 hours a week. The designation of "casual" work was re¬ served for jobs in occupations or industries in which work is ordinarily contracted for by the hour or by the day, such as domestic service byday workers, "odd jobs" by laborers, or loads hauled by truck drivers. Intermittent employment was applied to the service of persons constituting "spare hands" or "contin¬ gent crews" on call for a particular employer or extra crews lpor exception to work with a single employer, see definition for casual or Intermittent employment. 91 92 CIGAR MAKERS hired to complete orders inthe"rush" period in industries which ordinarily offered regular rather than casual employment. Casual and intermittent employment were recorded regardless of the num¬ ber of employers involved in each period of a month or more. The industrial classifications were based on those in the United States Census. The tables in the report are constructed to con¬ form to the industries and occupations found to be important in the locale of this study. Unemployment History: Unemployment, to be recorded, was like¬ wise of a month's duration or more. Unemployment was divided into unemployment seeking work and unemployment not seeking work. Employment status was determined according to whether or not the person had a job on the day the enumerator visited the house. If aman was employed at the time even though he was looking for another or an additional job, he was not regarded as seeking work. If the person was not seeking work during any month of the period between 1926 and the date of the survey, the reason for not seeking work was entered. Possible reasons were: out on strike, temporarily disabled (sick for over imonth but under 1 year without pay), permanently disabled (illness of 1 year or more), retired persons living on income or pension, persons 65 and over who have not worked in the last 5 years, and those who consider themselves or are considered by their relatives as too old to work. Emergency Work: Emergency work was used as an inclusive term to cover all forms of government-made work, whether pity, State, or federal. If it was of more than 1 month's duration, it was entered, regardless of the number of hours employed per week. SCHEDULE USED A facsimile of the schedule used, NRP Form #20, appears on the following page. GCCUPAY• lihAL HISTOI »Y SCHEDULE HAKE ENUMERATOR SCHEDULE NO. DATE CLEARANCE DATA *00RE55 ACE SEX RACE PLACE OF BIRTH MARI¬ TAL SCHCOL CRAOE AOE LEAVING SCHOOL H— 1 USUAL OCCUPATION PRESENT EMPLOYMENT STATUS YEARS IN CITY STA- H-2 USUAL INDUSTRY ACE OCCAM >ORR TEARS IN U. S. A. H-3 YEARS AT USUAL A 8 C 0 E r 1 IOTAL TIRE TOTAL SEPARATIONS TOTAL EMPLOYER SHIFTS TOTAL OCCUPATIONAL SHIFTS TOTAL INDUSTRY | ATfEIIACE LENGTH Of SHirTS ; SERVICE PER JOB AVERAGE LENGTH OF SERVICE PER EMPLOYER J K M N 0 P EMPLOYMENT HISTORY PRIOR TO JOBS (OR UNEMPLOYMENT) OF MORE THAN ONE M ONTH'S DURATION REASON FOR CHANCE CHARACTER Of EMPLOYMENT BEGIN¬ NING END¬ ING OCCUPATIQR INDUSTRY NAM AW LOCATION OF EMPLOYER FIRST JOB I r~ LONGEST JOB »TJ -V pq z o »—I X o emlotkkt km unemployment history • cwits progress *omi»istr»t ic* natichal rese**« c»:.e! X CD GO