VOX ART AND HISTORY (2a* POTTING BUSINESS, COMPILED FROM THE MOST PRACTICAL SOURCES, FOR THE ESPECIAL USE OF WORKING POTTERS, TIIEIR DEVOTED FRIEND, W IliLIAI EVASfS. SHELTON: PRINTED AT THE EXAMINER OFFICE, MILES’ BANK, PREFACE. Time was, when most of the Handicrafts of this country were secrets, confined to the possession of those, whom Fortune, or Capital had placed in the position of Employers. Few, amongst the working, or operative class, who could boast of a knowledge of the ingredients or processes, by which the most beautiful articles of British Manufacture have been wrought into existence. Indeed, it has been a matter of legal prosecution for any apprentice, or adult mechanic, having discovered some of the secrets of his profession, to divulge the same, in opposition to the expressed wish or sanction of his em¬ ployer. This state of mental darkness is fast passing away; and the secrets of Operative Industry are becom¬ ing as generally known, as a Cheap Press and more liberal institutions can possibly make them. Working men no longer remain the mere physical manipulators of the craftily compounded materials of hidden processes and hoarded up recipes. They feel, that they have the same powers of ratiocination as the most wealthy of their employers; and that they have a right to know the component parts of all that pass through their hands. To this end, the present little volume is laid before the public; but more especially before working potters. As the name implies, it is the Art and History of the Potting Business; and is extracted from that most valuable, but expensive, work—the Popular Cyclopaedia. To enter into a detailed statement of the value of this little essay to operative potters, would be out of place here. The fact of its utility is self-evident. Where skilled labour is required in the manufacture IV. PREFACE. of any article, knowledge is absolutely requisite to direct that skill. And of all branches of British manu¬ facture, Potting is the one that requires the most extensive knowledge of physical science, and a highly cultivated taste in what has been termed, the “Fine Arts.” Chemistry, Minerology, or even Geology, come within its province. Optics, too, although barely dreamed of by practical potters, offers a wide field for enquiry. Light, with the refractive and dispersive powers of bodies, should not be neglected by those, who wish to further the advancement of Potting Manufac¬ ture. Colour and its physical causes are explained by optics. The refraction and polarisation of light offer an unexplored field for the most extensive enquiry. Sir David Brewster, by his experiments on the polarisation of light, has come to very important discoveries, as to the chemical composition of bodies. The Diamond, which, at one time, was considered to contain little or no hydrogen, has been found, from its refractive power of light, to contain the most of that gas, with the excep¬ tion of the oil of cassia. All kinds of spars may be chemically analised by the polarisation of light; and if, as is rfbw believed, the advancement of the Art of Potting, as far as body is concerned, mainly depends on the proper use of Felspar, may not the science of Optics materially assist in the discovery of that use ? For my own part, I sincerely think, that it may; and not only assist as to the proper use of Felspar in the body of the ware, but also in every after embellishment. How worthy of consideration is the following extract, on the production of colour by grooved surfaces , taken from Brewster’s Treatise on Optics, in the Cabinet Cyclopaedia, especially to Messrs. Minton and Hollins, now engaged, under the protection of a patent, in the manufacture of that most beautiful personal ornament, the porcelain button ! “ The principle of the production of colour by grooved surfaces, and of the communicability of those colours by pressure to various substances, has been happily applied to the arts by John Barton, Esq. By means of a deli- PREFACE. V. cate engine, operating by a screw of the most accurate workmanship, he has succeeded in cutting grooves upon steel at the distance of from the 2000th to the 10,000tli ot an inch. These lines are cut with the point of a diamond; and such is their perfect parallelism and the uniformity of their distance, that while in mother-of- pearl we see only one prismatic image on each side of the common image of the candle, in the grooved steel surfaces prismatic images are seen, consisting of spectra, as perfect as those produced by the finest prisms. No¬ thing in nature or in art can surpass this brilliant dis¬ play of colours; and Mr. Barton conceived the idea of forming buttons for gentlemen's dress, and articles of female ornament covered with grooves, beautifully arranged in patterns, and shining in the light of candles or lamps with all the hues of the prism. To these he gave the appropriate name of Iris ornaments. In forming the buttons, the patterns were drawn on steel dies, and these, when duly hardened, were used to stamp their impressions upon polished buttons of brass. In day-light the colours on these buttons arc not easily distinguished, unless when the surface reflects the margin of a dark object seen against a light one; but in the light of the sun, and that of gas-flame or can¬ dles, these colours are scarcely if at all surpassed by the brilliant flashes of the diamond. “ The grooves thus made upon steel are, of course, all transferable to wax, isinglass, tin, lead, and other sub¬ stances; and by indurating thin transparent films of isinglass between two of these grooved surfaces, covered with lines lying in all directions, we obtain a plate which produces by transmission the most extraordinary display of prismatic spectra that has ever been exhibited.” From the foregoing extract it will be seen, that the most beautiful phenomena might be produced by the reflection of light alone, from surfaces of peculiar form. Rainbow teints, imitations of mother-of-pearl, “ the brilliant flashes of the diamond” are thus called into existence; and the causes of such phenomena clearly and scientifically explained. A Vl. PREFACE. To attempt, in the circumscribed limits of the intro¬ duction to a small work, anything like a lengthy expo¬ sition of the advantages to be derived from the study of airy branch of physical science, would be profitless. All that can be done in so contracted a sphere, is to call the attention of the student, or the practical man, to sources of information, or objects of study, which might, perhaps, in the bustle of business, or from the more potent desire to follow beaten tracts, have escaped enquiry. To this end, the few observations here made on the science of Optics, and its possible applicability to the Art of Potting, have been endited. If but the attention of one practical mind, stored with the re¬ searches of common chemical investigation, be led into the more novel field of optical enquiry, the object of the writer is secured. Art—high art, is not to be obtained by the confinement of the mind to one branch of science alone. There is an identity of truth, or principle, throughout all physical existence! The links, that make up the circle of one branch of knowledge, have their connection with all other branches; and he, who would confine his observations to one course of study alone, is not unlike the squirrel in a cage,—for ever travelling, but making no progress. I am fully aware, that the question with potting manufacturers, is not so much the advancement of the art, as the discovery of cheaper processes and cheaper materials , by which the present quality of manufacture can be wrought. To this end the enquiry of nearly all practical potters is now directed. The flow, for blue, although of recent introduction, has undergone several changes. That, now in use by W. Pidgway, Esq., is considered to be the best. Instead of washing, or placing the flow in the saggers, it is introdu ced in. the glaze; and a great saving of expense is thereby '-Toured'. The Flows, inserted in the appendix to this work, have been sold, and re-sold at an exhorbitant price, when first introduced in potting manufacture. Those recipes were sold, on two successive occasions, for £100 PREFACE. VII. each time, and are now prized by the Messrs. Boyle, Dimmock, and Meigh, as the best in use. In the manufacture of blue, likewise, much economy has, of late, been displayed. The process now in active operation, at Birmingham, has greatly cheapened the use of Cobalt. It is also thought, that a still further reduction will speedily take place. Field, in one of his recent works entitled “ Chromatics,” directs the atten¬ tion of colour-makers to what he terms “ blue ochre —■ a mineral, like most other ochres, to be met with in the west of England. For durability of teint, in oil paint¬ ing especially, he states it to be second not even to Ultra-marine, or the blue of the Lapis Lazuli. It is in little use, and consequently in little demand; but might prove of the greatest importance to the practical potter. One of the most bold attempts to cheapen the process of potting manufacture, was made, some two years ago, and is even now in course of perfecting by Mr. George Wall, of Manchester. A machine, for the manufa cture of flat-ware, has been invented, and nearly brought to perfection'liy r- ffiaLgentleman. Charles James Mason, Esq., of Fenton, was the first to introduce it in the Staffordshire Potteries, but the spirited opposition of the operatives, together with some defects in the ma¬ chine itself, caused Mr. Mason to abandon it, after some few weeks’ trial. This machine is so constructed, as to be made to work either by steam, or hand power. In its first and most rude form, it was capable of producing, by the power of one man and a boy, as much ware, as is now produced by six adult operatives. But there was one great defect in nearly all the ware thus manufactured. Independent of the want of polishing, hair-cracks almost invariably made their appearance in the backs of the ware, after firing. This defect has not, as yet, been overcome; and it is a question of much doubt, whether it ever will be overcome. Some of the most practical men of the trade believe, that no mechanical appliace can ever remedy the evil, here alluded to. The ducti¬ lity of clay requires something more than a fixed im- PREFACE. viii. moveable tool to fashion the ware. Human touch and skill are required to avoid the suppression, or the com¬ pression of air, which doubtless produces the hair- cracks in Wall’s machine-made ware;—a defect, which nothing but volition and skilled manipulation can remedy. In addition to Wall's machine, there is another now in use in some of the manufactories, in the north of England. Of the working of this, I have no personal knowledge, and, therefore, cannot advance.an opinion. It is principally used in the manufacture of cups and bowls; and, I believe, although of a ruder construction than that of Wall's invention, is nevertheless of a more successful character. But success in the cheapening of the process, by which earthenware is manufactured, cannot, in my humble opinion, advance, in the slightest degree, the interest of the manufacturer ; and it is most evident, that it must detract from the interest of the operative. Mechanical appliances in the cotton and woollen busi¬ ness, have, it is well known, brought immense fortunes to many of the capitalists, engaged in those trades; but there is a wide difference between the domestic and social utility of pots, and the domestic and social utility of cotton and woollen goods. In the former, the cheap¬ ening of the selling price of the article cannot produce an increased demand, as the price of earthenware is now so low, and its utility of such an unnecessary cha¬ racter, that all, whose wants require plates, cups, saucers, &c., may purchase those, and other articles of potting, for the most trifling sums. On the other hand, the manufactures of cotton and woollen are absolutely necessary; and, previous to the introduction of machi¬ nery, they were sold at, comparatively speaking, an exhorbitant price. The cheapening of the selling prices of those articles would, from their social utility, governed by fashion, and from their individual and domestic utility, caused by imperative human wants, rapidly in¬ crease their consumption, and thus permit the accumu¬ lation of wealth in the manner and degree, so fully ap- * PREFACE. IX. parent amongst the cotton lords of this country. This accumulation of wealth can never take place by the introduction of machinery, in the manufacture of china and earthenware. Mechanical appliances may increase, perhaps to an enormous extent, the production of pot¬ ting goods, but they would not increase the consump¬ tion ; the result of which would be, increased competi¬ tion amongst the employers, to the injury of all, and a sorrowful depression in the social and domestic condi¬ tion of the employed. Let it be hoped, that such a calamity will never be sought by potting manufacturers on the one hand; and, at the same time, never tolerated by the operatives, on the other. Many have been the differences which have taken place between the employers and the operatives of the potting business, but in these, I may safely aver, that I have never sought, in any ungenerous manner, to foment such differences. On the contrary, throughout the period, in which I have had the honour to assist the potters’ society to obtain a fair price for their labour, I have never, in a solitary instance, sought to stop the works of a single manufacturer by the injurious policy of a common strike , and without first trying every peaceable means to amicably adjust all difference, and to make friends of those, whom every-day intercourse should teach the utility of making their common path through life one of reciprocal friendship, confidence, and esteem. The disastrous turnout of 1836-7 should stand as a warning to all future combinations of working potters. That turnout extended over a period of no less than twenty weeks; and every possible suffering was endured by the determined operatives, before they would bend to the more potent power of their combined employers. Ituin descended on the homes of many working potters. The savings of years were scattered in the space of twenty weeks ; and no after exertion could replace the little hoarded means, thus irreparably lost. Indeed, to such an extent did the devotedness of the operatives extend, that every available property-—every household X. PREFACE. god!—the sale of which would bring cash to prolong the strike, was brought to common centres, and imme¬ diately disposed of, for the general good of the cause. In addition to the means thus raised, thousands of pounds, sterling, were obtained from other trades, in the form of gifts and loans, the latter of which, to a great extent, have remained unpaid to this day. The trades of Sheffield, generously loaned £2,000; the trades of London £700, with a gift of £800; and other trades in a similar manner, but in smaller sums. It is calculated, that that turnout could not have cost less than Fifty Thousand Pounds ! Alas! what a fright¬ ful sacrifice of money! and to what untold disgrace has it doomed the fair fame of working potters! Out of the thousands of pounds borrowed, and which were loaned on the faith of the trade, and pledges given for a speedy re-paymeut, only a few paltry hundreds have, as yet, been returned. Sheffield, with all her generosity, is almost forgotten ; and blackened, indeed, has become the trades’ character of operative potters. This incubus of a debt has paralized, to some ex¬ tent, the late efforts of the trade. It is a drag which no success in trade’s operations can leave behind;—it is an obstacle, which no sophistry can remove;—it is a blot, of so foul, black, and durable a character, that Time itself will not, cannot, dare not obliterate. Oh ! how heartily do I wish, for the character of my trade, that it never had a being. With these obstacles in their path, the present society of working potters commenced their proceedings, in 1843. They have never exceeded in numbers, two thousand members. In the first year of their existence, they established a trade’s periodical,—the “ Potter s ’ Examiner and. Workman’s Adv ocate ,”—which has pro¬ gressed up to the present time; and which is now in full and mature existence; they destroyed the “Allow¬ ance System,”—a system, practised by manufacturers; and which exacted from the weekly wages of toiling potters, twopence, threepence, and, in some cases, jftmr- pince in the shilling; and they paid to the Sheffield PREFACE. XI. trades £140 of debt-money, without receiving one farthing of assistance from the uncombined portion of their trade, amounting to five-sevenths of the whole of their body, or five thousand men. In the same year, they established an Emigration Society for the removal of Surplus Labour, enrolled the same under act of par¬ liament, and are now in a fair way of bringing the principles of that society into practical operation. Officers are appointed, and the estate selected in the Wisconsin Territory of the United States of North America. That estate will be divided into twenty-acre farms; and immediate steps taken to people the same. In the second and third years, the members secured for the whole of their trade, two successive raises in the price of their labour, amounting to, at least, seven-and- a-half per cent, on their weekly earnings. They have also now, in connection with their Emigration Society, a Printing Establishment, one of the best in the Stafford¬ shire Potteries, at which they print their own trades’ organ, and execute the principal business of the benefit societies of the neighbourhood. At that establishment the present little volume has been gotten up. It is an earnest of the cheap literature, which it is the inten¬ tion of the proprietors, ever and anon, to issue for the instruction of their fellow-workmen. It may not be so complete, as the compiler might have desired to have made it, but the lowness of its price precluded the pos¬ sibility of bestowing more labour upon its pages. Profit is not the object of its publication; nevertheless, a security against loss is indispensable; and that security has been obtained. It will be seen, that, in addition to the work, advertised, there is an appendix , never published before; the value of which will be seen at a glance. The recipes, although thrown together in the most admirable confusion, will be found to contain a great amount of valuable infor¬ mation. That information must be gleaned by patient perusal, and by experiment. No student of the art can expect to become a practical potter by s im ply collecting recipes, and studying theories. Practical. Xll. PREFACE. knowledge must be obtained by experiment ; and the theoretical information, here inserted, will supply a ground-work for the most perfect knowledge of, and proficiency in, the Art of Potting. With these few observations, I beg to submit the present compilation to the perusal of my fellow-work¬ men in particular, and the public in general. If the little labour, I have here bestowed, may tend in the slightest degree, to forward the interest of my trade, or to advance a knowledge of the art, or in any way, to excite a spirit of enquiry and an emulation for still further improvement, the object of the work will be fully obtained. For myself, I have no other motive than a sincere de¬ sire to advance the intelligence and skill of those, amongst whom my life has been cast; to add to their societarian, social, and political power; to assist them to remove, if possible, all difference, that may exist between them and their employers ; to establish a just appreciation of the rights of labour, and a due respect for the interest and safety of capital;—in short to make the intercourse of man, social, political, and commercial, what God and nature intended that it should be,—a brotherly and independent exchange of human thought, human sympathy, and human service ! William Evans. Shelton, August 3rd, 1846. HISTORY China- Wake the finest and most beautiful of all the kinds of earthenware, and so called from China being the country which first supplied this material to the Dutch and English merchants. It is likewise called Porcelain, as some suppose, from the Portuguese porcel- lana, a cup or vessel; but Dr. Whittaker suggests, that the name may have arisen from the tint of the early specimens brought to Europe, resembling the flower of the Purslain, a light pink. China-ware, when broken, presents a granular sur¬ face, with a texture compact, dense, firm, hard, vitreous, and durable; semi-transparent, with a covering of white glass, clear, smooth, unaffected by all acids, excepting the fluoric, and sustaining uninjured a sudden rise of temperature. In the properties of being semi-trans¬ parent and semi-vitrified, but in scarcely any of the pre¬ paratory processes and manipulations, is china-ware distinguished from good earthenware. Various articles for the use of the table and the toilet, are usually formed of china-ware, as also chemical utensils, retorts, alembics, crucibles, dishes, and many other articles indispensable in the laboratory. Progress of the Manufacture _The manufacture of porcelain by Europeans, did not commence till the be¬ ginning of the eighteenth century, although the know¬ ledge of its value existed prior to the Christian era; for we find that Pompey’s soldiers carried some from Pontus to Rome, B.C. 64. The existence of the manufacture of clay into vessels, in Britain, long prior to that date, is proved by the discovery of eathenware vessels, certainly 2 ART AND HISTORY OF not choice specimens of workmanship or taste, but adapted for purposes of domestic utility; and, if we allow any weight to the circumstance of different exca¬ vations in several pottery towns in Staffordshire, indi¬ cating a long abstraction of their contents for purposes of the manufacture, and also regard the fact that one of those towns has a name which plainly determines the practice of the art— Burslem-Bwlyeardslyme , the plot of ground where is quarried the clay for bowls ; and that the Tygel-wyrthan, the workers of tygs, drinking vessels or cups, (not the makers of tiles, of which very few then were needed) were residents in the district, their offspring being still called Telwrights _then we must admit that the manufacture was in operation in Staffordshire prior to the Saxons’ gaining supreme power in the kingdom. In tracing the history of the practice of employing clay in the different kinds of ware, it is to be remarked that the early potters regarded merely the appearance of the baked body, or clay material, the proportions of the component, being directed by caprice. The early specimens appear to have been vitrified, to preclude porosity and brittleness; their formation indi¬ cates infancy in the manipidations, and a composition of not more than two materials, varied in quantities as their utility became more known. Many are to be seen in a museum at Burslem, where Mr. Wood has arranged them in accordance with dates, or eras of fifty years each. Previous to the 17th century, there existed little knowdedge of the advantages resulting from combination of clays ; but after that period, some specimens, distin¬ guished for beautiful shape, tasteful ornament, and durability, with the names Thomas Toft, and Thomas Sans, and the date 1650, were made of a compound of brick clay, and the alumine or slate clay of the Burslem coal mines, and this compound was subsequently much employed in an improved ware called scrolled or scrod- led ware. The process of covering the ware with a glaze by means of the combustion of common salt, causing the fusion of the silica and iron in the clay, had long existed THE POTTING BUSINESS. 3 on the continent; but it commenced in Staffordshire about 1680, in consequence of Mr. Thomas Palmer, of Bagnall, seeing an earthen vessel of his own manufac¬ ture, with the surface accidentally semi-vitrified, by the heat and salt of a boiler for pork pickle. The process, during many years, was practised on all coarse brown ware, and some other kinds, and is continued at Lam¬ beth, Bristol, Church Gresley, and Chesterfield. The common brick clay, and excess of decomposed slate clay, with fine sand intermingled, by Mr. William Miles of Hanley, produced white stoneware; and dusting the pulverized ores of lead and manganese over the surface in the first state, formed the brown stoneware. The combustibility of the lead promoted the fusion of the silica on the surface, and some employed manganese and salt. In Burslem, a different kind of ware was made by mixing the marl, where the coal bussets, or crops out, with the finely pulverized millstone grit of the moorland ridge. This is the crouch ivare , which, when glazed with salt, appears compact, clean, and durable; and, at this day, the thin pieces, by vitrescence rendered semi-transparent, excite surprise that they failed to sug¬ gest the manufacture of porcelain. About 1690, the brothers Elers of Nuremberg, from the Chesterton brick clay, and the fine red clay of Brad- well and Brownhills, manufactured red porcelain ; also a black ivare; and it would seem, that this latter, now called Egyptian , was suggested by the appearance of some parts of the red ware, which contained excess of iron, being left of a dark colour when baked. We know not who first introduced the practice of mixing fine grit with Devonshire clay, and when a certain heat, by adding salt for the purpose of glazing the surface, trans¬ formed crouch ware into the best stoneware , having aE the essential qualities of the finest Japanese porcelain, Mr. Astbury, of Shelton, by mimicking the idiot, ob- | tained employment under Messrs. Elers, and made him- [ self acquainted with their peculiar processes. He after¬ wards manufactured white stoneivare from the Shelton j marl and Devonshire clay; he also made white dipped 4 ART AND HISTORY OR ware; and being required to visit London on business, a disease of his horse’s eyes, at Dunstable, being cured by the powder of a calcined flint, he noticed its white appearance, adopted it among the materials used to wash his vessels; but, erelong, he mixed it with the Devonshire clay, to form the first white pottery or chalk body. Ilis son, Thomas Astbury, by mixing the marl of Fenton Calvert, instead of the Shelton marl with Devonshire clay, formed the first cream-coloured stone¬ ware. During the period of Mr. Astbury's improve¬ ment of the earthenware, the apprentice of a druggist in Saxony, having obliged one of those self-deluded persons who sought for the elixir vita, was, in return, made acquainted with some of the processes employed for chemical purposes. The youth deserted his master, to pursue his chimeras, but was brought back, and incar¬ cerated, but supplied with whatever he required ; and here he transmuted rocks into a ware, more valuable to his country than would have been the phantasms he sought— the powder of projection, and the philosopher's stone, —and for which he was ennobled as the Baron de Botscher. This is the Dresden china. This invention caused a great sensation in France and Prussia; and Reaumur, by indefatigable researches into the nature of the oriental and Dresden chiuas, supplied that inform¬ ation which raised the Sevres china to a degree of beauty and elegance, greatly surpassing all that had been pre¬ viously manufactured. The elegant shapes of the French china surprised the British manufacturers ; and moulds in brass or very strong clay were made for the purpose of imitation. But the first knowledge of the subject in England was received through the medium of Ralph Daniel, of Cobridge, who left his home and went to Paris, where he was employed quickly as an expert thrower. Here he ascertained that all the moidds used in the French manufactories were of plaster of Paris, and his inform¬ ation caused the practice to be adopted by the English potters. Mr. William Littler, about 1750, commenced making THE POTTING BUSINESS. 5 a semi-transparent ware, which he called china ; and, in accomplishing his purpose, he expended his patri¬ mony, the Brownhills estate, Burslem. But his produc¬ tions are every way very different from the china which, about the same date, was made at Derby by the ingeni¬ ous Mr. Dewsbury, and which now continues in con¬ siderable demand. At Worcester, also, china of a very superior quality is manufactured, without other aid than the genius and enterprise of the proprietors. Arid, in more recent times, the china made at Coalport, Salop, has obtained much celebrity. The combination of different clays with metallic ox¬ ides, iron, manganese, and lead, by lliomas Whieldon of Fenton, and others, produced tortoise-shell ware , and imitations of agate for knife-hafts, and snuff boxes; and here Josiah Wedgewood made his first essays at improv¬ ing the manufacture. But, previously, Thomas and John Wedgewood, of Burslem, carried forward the manufacture of white stoneware, salt-glazed, and formed into a great variety of brimmed utensils, to such an extent, as to realise a very large fortune for their descendents; and when they retired from business, they transferred it to the person who had married their niece, Josiah Wedgwood, who afterwards obtained so much celebrity for his improvements in the arts, and of whom an ample biographical notice will be given under the head, Wedgewood, Josiah. Mr. Aaron Wedgewood, father of Thomas and John Wedgewood, and Mr. W. Littler, adopted a mixture of fusible materials for glaz¬ ing their ware, and which they applied by brushes to the surface, or by immersion, while the vessels were in the clay state; and this practice was becoming general, when, most opportunely, Mr. Enoch Booth of Tunstall, about 1750, who was then making ware of a combination of the native clays, carefully washed, and afterwards mixed with those from Devon and Dorset, and some ground flint, availing himself of Reaumur’s glazes (see the old editions of the Handmaid to the Art), and com¬ pletely changed the modus operandi of the manufacture. His ware was baked once, and, after being carefully 6 ART AND HISTORY OF sorted, only all the perfect ware was then immersed carefully in the fluid mixture of the components, and when again baked received, from the tint, the appella¬ tion of cream-colour. This method is now general. Mrs. Warburton, of Hotlane, Burslem, improved the quality of the glaze, and Josiah Wedgewood improved the quality also of the ware, and thus formed what was the basis of his fortune—the very noted queen's ware. Mr. J. Wedgewood first introduced into the compo¬ nents of one kind of earthenware, jasper , the sulphate of barytes, or cauk-stone, and this ware remains un¬ rivalled in its fabric, particularly for chemical utensils. 'This is his only addition to the materials of the manu¬ facture. His employment of the most intelligent work¬ men was consequent on his connnencing the imitation in his jasper, of the medallions, cameos, &c. of the best artists. There is much probability that inspection of the spe¬ cimens in the museum of the Royal Society, of the pe- tunt-se and ka-o-lin of the Chinese potters, which Dr. Sherard had supplied, suggested to Mr. Cookworthy of Plymouth, the examination of the granen of Cornwall. He first announced to English potters, that the felspar (melting spar, which, in the white granite of Cornwall, is combined with quartz and mica), supplies the most essential component of the oriental china; then obtained a patent for its use in the manufacture, which right he transferred to Mr. Champion of Bristol, who, failing in his attempts to manufacture china in that city, disposed of his interest in the patent, to some persons in Stafford¬ shire, ever since known under the appellation of The New Hall Company. We know not the name of the person who first intro¬ duced into the clay for china, a certain quantity of the earth of bones to aid the semi-transparency, and named bone china ; and also, of him who first employed ground granen , (under the name of composition , supplied by the New Hall Company), in that of the best earthenware, from its whiteness called chalky body. The ornament¬ ing of ware by blue painting was next added to pre- THE POTTING BUSINESS. 7 vious improvements. Mr. Cookworthy had previously attempted a shining blue glaze; and, afterwards, he in¬ structed Roger Kinnaston to prepare blue, from either zaffres or cobalt ore ; and the business is now of great importance and value. This was accompanied by the process of using gold, which will bear the burnisher, first brought to perfection by Mr. Hancock, of EtiW’ia. (yet alive, 1834); and who, subsequently, invented the lustre; which was improved”to imitate' 'silver, by John Gardner, Stoke ; and gold^. by William Hennys, Burs- "Tem. And black printing was successfully practised by Sadler and Grier, Liverpool; W. Smith, and T. Rad¬ ford, Hanlev. John Turner, Lane End, produced stone china; and John Lucock (still alive) introduced blue printing , under glaze. At Lane End, in 1795, Mr. Cheatham produced the pearl ware, named from being in white ware what the jasper is in coloured. In 1800, Mr. Turner, of the same town, produced the patent stoneware; afterwards imi¬ tated by Mason’s patent ironstone china. Mr. Winter, of Tunstall, made a boast of producing the only true porcelain of the potteries (certainly a soft kind). Mr. Josiah Spode produced bone china of considerable excel¬ lence from 1800 till 1820,. when he commenced an im¬ provement' eiilitled to special notice. Mr. Ryan, F.S.A., discovered, in a deserted lead mine, felspar in the two states which the Chinese call pe-tunt-se and ka-o-lin, or rock and clay. After an offer of the spar to Messrs. Rose, of Coalport, (who denounced it as useless, though they have used it since), Mr. Ryan got it tried by Mr. Spode, Stoke, and this person’s satisfaction with the result was so great, that he purchased a supply which is still used in his manufactory. In the present state of matters there is every possibility of carrying the manu¬ facture to a degree of excellence which will gratify the expectations of the most sanguine friends of science. The resources of the manufacturer have been greatly augmented by scientific research in recent times. The analysis of minerals by the chemist shews that the earth teems with treasures calculated for the advancement of 8 ART AND HISTORY OF the art., and that her bounties will ever amply remune¬ rate the labours of the patient inquirer. Of these, every one who aspires to the character of a scientific potter should avail himself, not knowing what fortunate com¬ bination of materials he may yet discoA T er, or what im¬ provement he may make in the art. It was by atten¬ tion to the relative qualities of different substances that the early manufacturers succeeded in raising the art to its present state of excellence, and by a continuance of similar attention it may advance still nearer to perfec¬ tion. The following is a description of the materials and processes of the manufacture of china and earthenware, in the present improved state of THE ART:— Properties and Materials of different China and Earthenware _The remark of Vauquelin, that “ good pottery differs from inferior, much less in the number of its components, than in their being combined in proper proportions,” applies with equal force to the soft and the hard china wares. Their basis is a mineral which bakes very white, and which, either alone, or when in combination with other components, from undergoing incipient vitrescence, becomes semi-transparent. The basis of earthenware is clay and flint in determined pro¬ portions. The recipes subsequently introduced, will exhibit an accurate view of the different components. As the hardness, infusibility, and unalterability require the presence of flint, so only will firmness and ready baking, as well as adequate plasticity for easy working, be obtained by the presence of clay ; for excess of either is injurious. The Japan china is considered superior to all other of oriental manufacture, in its close and compact granu¬ lar texture, its sonorosity when struck with a hard body, its hardness like flint in giving sparks with steel, its infusibility by baking, its smooth and shining appear¬ ance, and its capability of being used to boil liquids, and THE POTTING BUSINESS. 9 bearing higher temperature without any injury. Its components are, per cent., fifty pe-tunt-se, and fifty ka- o-lin. Only in very recent times has the fact been ascertained, that these were the chief components, but not the only ingredients. The pe-tunt-se has its appellation from being an im¬ palpable powder formed into square cakes. Fragments of a kind of rocky mineral, of which the greenish is the best, (now proved to be felspar , with a small portion of protosulphate of iron,) are forcibly agitated in vessels of water until the particles abraded render the fluid frothy; the foam is skimmed off, and put into another vessel; and this process is repeated with the mass till it ceases to supply froth. The skimmings are left to subside, and when the water is quite transparent, it is drawn off carefully, the powder is slowly dried, and then formed into cakes, in size and thickness much like floor-tiles. Reaumur found it fusible at a moderate heat, without addition, and readily vitrifiable. The Jca-o-lin, is so called, from being in a state by nature, almost ready for the manufacturer. It is found in beds, and is obviously felspar, reduced by atmosperic action into the state of clay. It is, by abrasion, similar to the pe-tunt-se, formed into foam, allowed to subside, and then cut into squares. In combination with the other, they promote the consolidation of the two. Reaumur was unable to fuse it by any heat he could employ. The pe-tunt-se and ka-o-lin are next mixed with an equal proportion of aluminous earth; and this is indis¬ pensable, as well to render the clay plastic for the work ¬ ing, as to make it ductile and tenacious to bear the manipulations of turning and handling, or moulding. These are mixed well together, and then tin-own into a large pit, in which they are, by treading, more inti¬ mately commixed; and from this pit, portions are taken when wanted, and rolled in various ways, to disperse all air bubbles, and render the clay homogeneous. Only when these processes have been properly conducted, will the clay afford a ware which will bear, without injury B 10 ART AND HISTORY OR by warping, cracking, or fusion, the further processes of ornamenting and baking. The splendour and whiteness of china depend mainly on the glaze; which is stated to be formed of the whitest rock which supplies pe-tunt-se, treated similarly to the others. To 100 pounds’ weight of this white powder, is added one pound of the powder of che-kao, a saline fritt, much like gypsum, or alum; also 100 pounds of lime and ashes, with another pound of the salt; these are formed into fluids haying like specific gravity; and then ten of the former is mixed with one of the latter. With the Chinese potters, the preparation of the clay is constantly in operation; and usually remains in the pits from ten to twenty years prior to being used. The longer it has remained there, the more is its value; and instances are not unfrequent, of one potter manufactur¬ ing his ware from clay first prepared by his grand¬ father. The hoa-che china, a very expensive kind, which has its name from its glutinous appearance, in addition to the pe-tunt-se, ka-o-lin, and alumine, has steatites , (soap¬ stone, doubtless from its saponaceous quality,) washed from its impurities, oxide of iron, &c., then pulverized, abraded in water, and treated similarly to the others ; and, in consequence of this component, although its grain is very fine, and its delicacy and beauty extreme, when among the component parts of the glaze,—pre¬ senting opportunity for superior decoration by orna¬ ment,—the ware is brittle, deficient in weight, and only by great attention properly baked. The best Persian china , of Shiraz, is equal to that of Canton in every property, and superior in some parti¬ culars ; it is, consequently, substituted for that frequently by the Dutch merchants, and requires some judgment to be distinguished as not Indian merchandise. That its material is felspar is obvious from its fracture pre¬ senting a fineness of grain, and a semi-transparency similar to the Chinese ; and also, because it will bear to be used as moulds for casts, and as vessels in which fluids may be boiled, or minerals pulverized. THE POTTING BUSINESS. 11 The Dresden or Saxon china has some qualities which render it decidedly superior to the oriental. Its frac¬ ture certainly does not exhibit a granular texture, but a compact, shining, uniform mass, resembling white enamel, proving that it is compounded of one kind of materials, which by fusion will cause its density, smooth¬ ness, and superior lustre; and another infusible, whence result its beautiful white appearance, firmness, and solidity. These, in combination, regularly contract to¬ gether, and form china more firm and compact than those of China and Japan, yet equally hard to give sparks with steel, sonorous when struck with wood or the hand, and not fusible by any heat employed in baking. At Naples and Florence, beautiful china is made, ap¬ proaching in excellence that of Japan and Canton. While at Berlin, Frankendal, Vienna, and other places in Germany, china is made of the same materials as are used for the Dresden; but, by varying either, or both proportions, as well as processes, they differ from each other, and also from that of Dresden. The invention of French china manufacture is due to Reaumur; and establishments are formed at Paris, Villeroy, and Orleans. That of Sevres has a grain nei¬ ther so close nor so fine as that of Japan; but much like lump sugar; and excelling all the others of French fabrication in its white shining lustre, its fine glaze, elegance of shape, beautifully coloured grounds, and magnificent gildings. Reaumur's porcelain is manufac¬ tured of pulverized common glass and fluxes, or of vitre- scent stones and saline fluxes. The requisite minerals for the components of the best hard China, are sparingly supplied by nature, and, there¬ fore, secures an additional value to the ware; while those which are employed in the several kinds of ear¬ thenware, are not uncommon in most countries. Silica and alumine, whether mechanically or naturally com¬ bined, do not vitrify together, although they are more readily and frequently combined than by any of the other earths: it is supposed, that, in these combinations. 12 ART AND HISTORY OF silica exercises the properties of an acid, and aluinine those of a neutralizer, though not strictly an alkali. Silica, when pure, is transparent, and, when calcined, loses much of its adhesive property; and, even in its pulverized state, communicates to the ware hardness, firmness, and unalteration by baking. Alumine is opaque, and retentive of water at extremely high heats, 4717° Fahrenheit, of which fuses silver. When silica and alumine are properly combined in water, their reciprocal tendencies cause strong adhesion, so that, when hardened merely by evaporation into a paste, they resist decomposition by the atmosphere; and, when they have been subjected to the heat requisite to dissipate the water of the mass, in which 46 per cent, of the weight is lost, there remains a body durable, firm, and un¬ affected by change of temperature. The silica requisite is obtained by using the flints from the Sussex coast, and near Antrim, Ireland. The best for the purpose have a blackish appearance. They are first calcined in a small kiln, in form similar to those large ones used for limestone; next they are broken in pieces while hot, and cast into water in the pan, in which, by mechanical power, they are abraded together, till the mass has the consistence of cream, with a density of 32 oz. per ale pint. When again dried at 4688° Fahrenheit, 27 per cent, is lost. The alumine is supplied from four kinds of clay,—two from Biddeford, and the other two from the Isle of Purbeck, that is, pipe clay; the fracture is earthy, to the feel they are greasy, adhering to the tongue; baking into a white substance, more tenacious and plastic, and, though not easily fused, more fusible than porcelain clay. The names of blue , brown , black , and cracking , are applied according to their properties. The blue has more force, with a certain quantity of flint, than any of the others; and, while contracting little, form together a white durable ware. The brown con¬ tracts rather more than the blue, yet supplies a very white ware when in biscuit; but the sulphuric acid it contains causes great attention to the compounds of the lead glaze, else crazing will ensue. The black has car- THE POTTING BUSINESS. 13 bonaceous particles admixtured, which, by baking, lose their acid, and are not regarded as injurious. And the cracking produces a fine white ware; but, from its excess of alumine, so much contracts by baking, that it only can be safely used in combination with a certain propor¬ tion of blue clay. As very accurate experiments deter¬ mine that a vessel formed of any of the native clays alone, will contract, from evaporation, till sufficiently dry for baking, at least one-tenth in dimension, there cannot be further reason desired, to prove that plus of alumine, which readily is bibulous, prevents a vessel being durable and firm. The grauen, or Cornish gra- nate, a natural mixture of quartz, mica, and felspar, is used in large quantities. It is ground similarly to flint; and when dried on small kilns similarly to the plaster of Paris, is often called composition. The quartz prevents too great contraction of the ware dining baking; and the felspar, having 16 per cent, of potass, renders the mixture more readily vitrescent by baking, and so pro¬ motes the compactness of the ware. The mica has 4 per cent, fluate of lime; and although this is but a very small quantity, its potency as a flux promotes vitre- scence, and its acid intimately combines with the silica, until a rise of temperature, and the presence of water, produce a re-tendency to action. This is a latent cause of crazing. The china clay of Cornwall, first introduced by Mr. Cookworthy, is the extremely white and impal¬ pable powder, by running water washed off the broken pieces of the blocks of decomposed white granite, col¬ lected in catch pools, from which it is at certain times taken, dried, and forwarded to the potters. The wash¬ ing separates the quartz and mica, and also much of the potass, which causes the clay to be infusible. But all the clay in this state is not alike in quality: some has more potass in the felspar, and is moderately fusible at a white heat; while others remain refractory in any heat of the potter’s oven. In 1834, Mr. Ryan intro¬ duced a native clay for china, which possesses all the essential qualities of the Japan ka-o-lin. Most of the English china contains the earthy residue of hones. 14 ART AND HISTORY OF boiled, to extract all gelatinous ingredients, next cal¬ cined, and then ground similarly to flints. This com¬ ponent, by increasing the porosity, aids the semi¬ transparency, and supplies additional whiteness, by the phosphoric acid correcting any iron in the other compo¬ nents. This is the latent cause of china seldom bearing a sudden rise of temperature, or sudden change. Mag¬ nesian clay , in its indurated state, as soap rock or teatite, and also in its plastic form, from their decomposition, has been occasionally used to improve the whiteness of the body or ware. It has a cream colour, strong earthy odour, minutely foliated texture, slight greasy lustre, takes a polish from the nail, stains the fingers, is very friable, smooth, unctuous, and plastic to the touch, and, on the tongue, dissolves into a pulp free from any gritty particles. Only when adequate aid results from alka¬ line components, can this be used, because its pulveru¬ lent nature renders it deleterious in the clay. There are also used considerable quantities of slate clay and shale clay , used for different purposes hereafter explain¬ ed. The colour of the slate clay is from ash grey to ochre yellow; it is foliated texture, is unctuous and smooth to the touch; scarcely gritty between the teeth. The kind found in thick strata is darker coloured and less plastic than that from thin strata. And that ob¬ tained from peat mosses is rather white ash coloured. The shale clay is varied from greyish blue to bluish black, with foliated texture, smooth unctuous feel, bears to be polished by the nail, small gritty particles, very tenacious and ductile i and, taken from the basseting of the coal strata, to be used for saggars, and other pur¬ poses. This marl , as it is called in the Potteries, is the upper casing, or roofing , of the coal strata ; while ano¬ ther kind, called clunch clay, is the flooring of the strata. The brick and tile clay has a colour from yellow to dark red, blue, and green; and, while very plastic, adhering to the tongue, soft and greasy to the feel, and a fine earthy fracture, supplies a common material for coarse pottery, and as a component for black, brown, and lustre wares. THE POTTING BUSINESS. 15 Composition of China and Earthenware _Modern chemistry has thrown much light on this subject, not only in enabling us to analyze more perfectly the bodies which constitute these wares, but also in determining the exact proportions in which they combine; and we shall introduce a series of recipes, the result of the com¬ bined researches of the chemist and practical potter. The accuracy of these recipes, which are given in cen¬ tesimal proportions, may be implicitly relied upon. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Bone. 40 50 40 37 20 45 42 64 40 46 28 25 35 29 37 34 China Clay... . 35 35 20 25 48 23 30 20 20 20 7 16 25 8 31 32 Cornish Stone. 23 8 40 13 24 22 27 16 24 28 40 25 40 40 25 23 Flint. 2 3 25 1 6 5 9 5 2 6 Blue Clay.... 4 8 10 10 6 20 25 18 5 5 To each 100 lbs. add 1 oz. of best cobalt blue, ground. The above are only mixed together, to constitute the day. Other china bodies have much of their substance fritted. This process is adopted to chimically combine all the principal components together, by subjecting them, during some hours, to a gradually-raised tempe¬ rature; and which, dissipating the aqueous, gaseous, carbonaceous, and other volatile ingredients, effects their complete fusion, and renders more readily obtainable all the properties of the several minerals in the com¬ pound. Wherefore, the fusible components must be in definite proportion to the others ; and, unless this pro¬ cess w r as employed, there is a possibility of the high heats of the baking volatilizing the alkali before com¬ plete fusion ensues. The fritt is ground (similarly to flint) into impalpable powder, in which state it is mixed with the other components that do not require to be fritted, in such proportions that there may continue a state of tenacity to bear the manipulations of throwing, moulding, or pressing. The four annexed recipes are in common use by the persons whose names are affixed to them: 16 ART AND HISTORY OF (1) Fritt. —Cornish stone, fifty; bone asb > grind and mix for body, —fritt, seventy-five ; dry flint, five ; blue clay, twenty.— ,/. Mare. (2) Fritt. —Cornish stone, forty ; bone ash, forty; cullett, twenty : grind and mix for body, —fritt, eighty ; blue clay, twenty. Bake very highly.—/. Clowes. (3) Fritt. —Cornish stone, twenty-two; flint, twenty-eight; cul¬ lett, twenty eight; ’white lead, twelve ; salt, three ; borax, six ; blue calx, one: grind and mix for body, —fritt, forty ; china clay, forty-eight; blue clay, twelve.— J. Pennington. (4) Fritt. —Cornish stone, forty; bone, twenty-nine; cullett, twenty-two ; borax, nine: grind and mix for body, —fritt, forty- eight ; china clay, thirty-eight; blue clay, fourteen.— W. Marsh. The constitution of these bodies intimates a more dense and compact texture than the preceding ; and the attempt itself is a most useful lesson in chemistry, when properly and steadily pursued. The china now most esteemed for all the properties of the Japanese , and superior beauty of colour , has felspar among its components , in the proportions below : Felspar. 20 20 30 25 20 20 24 10 22 China Clay. 20 25 30 25 30 25 26 20 30 Bone. 60 45 40 50 35 55 50 60 48 10 15 10 Stain with blue calx, as previously directed. When such an extent of bone earth is present, as some of the recipes exhibit, there need, not be any surprise that even very excellent felspar porcelain (to appear¬ ance,) frequently fails on sudden rise of temperature. Some china of this kind , very superior in quality , is made by part of the components being prepared in fritt. The two recipes annexed , exhibit the components and their proportions: (1) Fritt. —Felspar, (greenish,) seventy-five ; borate of soda, twenty; muriate of ammonia, five. Body, —Fritt, fifty ; china clay, fifty ; or, fritt fifty; china clay, thirty ; bone, twenty. THE POTTING BUSINESS. 17 (2) Fritt .—Felspar (greenish), sixty; borax, twenty-five; nitre, five; sal-ammoniac, ten. Body.— Fritt, forty-five; china clay, forty; bone, fifteen; or, fritt, thirty-five; china clay, thirty; bone, thirty. A particular kind , called stone cliina, is compounded , (mostly for jugs and toilet services J of the folloiving components : No. 1 2 3 4 5 6 7 8 Cornish Stone. 48 48 50 40 37 38 36 56 V 30 33 30 28 30 32 30 Blue Clay. 18 14 10 15 20 20 22 10 Flint. 7 8 7 15 15 12 10 4 The ironstone china is formed by introducing ground clay from the smelting furnace, in the proportion of twenty-eight for seventy-two of No. 3 or 8, carefully blunging the fluids together. Dry Bodies _That class of wares which undergo in¬ cipient vitrescence, without any glaze on their surface. Of this species, the red and the cottage brown are com¬ pounded as below; the materials being well levigated, finely lawned, and carefully fired. Red. Brown. No. 1 2 3 4 5 1 2 3 4 5 Bradwell Wood Clay.. . 25 25 40 25 40 60 80 50 48 60 Yellow Brick Clay. 50 5 55 10 60 10 12 33 20 20 Blue or Black Clay. . . . 50 40 22 16 10 25 20 5 25 8 4 Ochre or Manganese . . 4 17 16 10 Many flower pots and lustre jugs are formed of 3 and 4 red; and 4, 5, brown. Another kind of red is seen in the porous body, used for coolers of water, butter, and wine, and called alcarazas in Spain. These articles are baked in a very slow part of the oven; and, after being immersed in water till saturated, on any substance being 18 ART AND HISTORY OF placed therein, the cold caused by evaporation reduces the temperature of that substance to a most palatable state. The components stated as forming those used in Spain, are sixty parts of compact marl, (Jamieson II. 194,) and thirty-six and a half of decomposed common hornblende. But in Staffordshire , the following are the components: Fatcn. Indurated Marl (Filcher’s) .. . 88 84 84 86 88 86 Brown or Blue Clay. 9 10 8 8 10 8 Flint. 3 6 8 6 2 6 The marl must be well weathered, (several months exposed to the action of the atmosphere,) and the fluid mixture passed through a fourteen lawn; after which the other components are added. The articles are baked in the top of the oven when baking glaze. The several shades o/'drab are thus compounded: No. 1 2 3 4 5 6 Indurated Marl. 23 22 43 44 45 26 Cornish Stone. 45 40 45 ' 45 42 12 6 . . . 20 Blue Clay. 23 24 6 10 8 40 Bone Earth or Flint. 8 4 f. 12 Manganese or Nickel. n 1 m 2 ml n 1 The cane (much similar to baked pastry) supplies many articles, from moulds likewise employed for jaspei and pearl. The components are : No. 1 2 3 4 5 6 7 8 88 44 56 60 64 64 60 76 Cornish Stone. 12 32 22 24 20 18 18 12 Brown or Blue Clay.. 24 22 16 16 18 22 12 The Egyptian , best black , or vitrified basalts , is formed of these components: THE POTTING BUSINESS. 19 No. 1 2 3 4 5 6 7 8 Blue Clay. 46 53 50 37 40 40 48 44 stone China Clay. 2 3 10 6 10 4 Calcined Ochre. 44 33 36 50 40 35 24 44 Manganese. 18 2 3 3 5 5 6 8 Black Marl. 12 8 15 14 12 The pearl is formed of these components, and is baked in the first ring of the biscuit oven, carefully raised and cooled :— No. 1 2 3 4 5 6 7 8 9 10 Cornish Stone . 60 52 54 54 60 50 46 60 66 54 China Clav. 22 38 36 24 20 14 10 8 Blue Clay. 14 5 4 16 12 Ph 38 24 18 15 30 (1) (2) (3) (3) (4) Ground Flint Glass.... 4 5 6 6 8 % 12 16 12 11 16 Or (1) Fritt —Flint Glass, 76 ; Red Lead, 22 ; Borax, 2. (2) Fritt — Flint 6. Do. 62; Do. 29; Do. 4 ; Nitre, 8; (3) Fritt — Do. 80; Do. 20 ; (4) Fritt — Do. 70; Do. 24; Do. 6. The jasper is compounded either by fritt , or without it; but the components require to be ground well toge¬ ther, before they are evaporated on the slip kiln. No. 1 2 3 4 5 6 7 8 9 10 11 33 32 20 20 24 34 27 45 28 35 36 30 20 32 30 34 17 14 15 14 16 18 37 18 30 17 18 18 35 20 22 23 18 13 20 6 4 17 PH (1) (2) (3) (4) Flint or Glass. 4 3 4g6 9 6 6 5 & 32 50 32 30 Blue Calx. 2 2 6 4 3 4 2 20 ART AND HISTORY OF Or (1) Fritt —Cornish Stone, 40; Gypsum, 30; Flint Glass, 25 ; Blue Calx, 6. — (2) Fritt —Cornish Stone, 50; Do. 50; — (3) Fritt — Do. 35; Do. 26 ; Flint, 16; Bone, 15; Blue Calx, 8. — (4) Fritt —Cornish Stone, 40 ; Do. 40; Flint, 6; Flint Glass, 12; Blue Calx, 2. This is never glazed, because the heated suphuric acid of the cauk stone will decompose the glaze; even were it not formed of components in which the phosphoric, arsenic, or boracic acid, was present and ready to affect the acid of the barytes. The stonewares of the best kind are thus compounded, and require to be baked in the first ring of the biscuit oven:— No. 1 2 3 4 5 6 7 Cornish Stone. 48 68 40 38 52 48 45 Blue Clay. 25 28 30 20 24 24 21 China Clay. 24 10 12 24 12 18 Flint. 5 18 12 10 Ground Glass. 3 4 15 11 4 6 The chemical utensils' body, so important to the stu¬ dents of analytical chemistry, has not received all the attention its utility demands. The charge is enormously high, compared with that for other wares; yet scarcely any is found to bear the raised temperature of a wind furnace. The components, (according to the recipes at present used,) are:— No. 1 2 3 4 5 Cornish Stone.... 48 28 10 40 33 China Clay. 24 20 20 20 Blue Clay . 24 54 50 25 25 Indurated Marl.. . 2 10 5 11 Flint. 2 8 20 10 11 THE POTTING BUSINESS. 21 To counteract the effects of the different chemical preparations on the vessels, ground biscuit china is mixed in the proportion of forty to fifty per cent, with the preceding bodies; but, the addition of six per cent, sulphate of barytes, has recently been proved of the greatest utility. Earthenware Bodies —Some previous remarks inti¬ mate the want of scientific knowledge on this subject by manufacturers. To prove that they were not without a good foundation, the following recipes are given from a MS. very recently written by the superintendent of a large manufactory:— 1. Black clay, six barrowfuls; blue clay, four barrowfuls ; crack¬ ing clay, two barrowfuls; when in slip, add six china clay, to one-fourth stone, ten flint. 2. Black clay, three barrowfuls; brown clay, two barrowfuls; blue clay, two barrowfuls; corn stone, forty pounds. In slip, to six, add one flint. 3. Blue clay, sixteen pailfuls, twenty-four ounce to pint; China clay, four pailfuls, twenty-four ounce to pint; flint, four pailfuls, thirty one ounce to pint. 4. Clay slip, fifty-four pints; china clay, eighteen pints; flint clay, sixteen pints. In the manufacture of delft ware , a certain proportion of brick clay is mixed with the others, because the addi¬ tion of oxide of iron among its components, by pro¬ moting the incipient vitrescence of the ware, more than compensates for the tint it communicates. Macquer gives these proportions: slate clay, fifty; blue clay, thirty; brick clay, twenty. The appellation delft ware , is usually applied to the kind which manufacturers call cream colour , and, from royal patronage, was named queen s ware. Since its first introduction, however, it has undergone very great changes; and a particular method of ornamenting it, has caused the adaptation of the body to the ornament, in blue printed ware. 22 ART AND HISTORY OF The components of queen’s ware, or cream colour, are the following:— No. 1 2 3 4 5 6 7 8 9 IP Blue Clay. 36 30 25 25 28 25 56 27 27 36 Black Clay .... 18 26 22 23 28 24 33 24 Brown Clay.... 18 24 18 16 28 15 27 16 16 16 15 20 70 Flint. 28 20 16 16 16 16 20 33 44 24 Cornish Stone.. 3 4 5 4 2 • • And, of the blue printed the following:— No. 1 2 3 4 5 6 7 8 9 10 11 Blue Clay . 30 30 30 30 30 28 13 32 30 30 25 Black Clay. 20 30 10 18 6 16 12 10 15 Brown Clay.... 15 12 20 12 10 10 10 10 12 10 6 i<3 10 10 China Clay. 15 15 26 20 20 20 27 16 20 20 24 Flint.. . 20 25 24 23 20 22 30 20 20 20 16 Cornish Stone. . 5 4 4 6 The chalky body ware has these components:— No. Blue Clay . China Clay. 1 24 24 2 24 24 3 29 29 4 27 27 5 29 Crk. 28 6 26 Brn. 20 Blk. 24 7 60 20 20 8 55 14 17 3 9 36 Brn. 20 Blk. 20 10 27 Brn. 20 Blk. 14 Cornish Stone. 2 2 Flint ... 50 52 42 44 36 7 26 4 11 24 30 Mr. Lakin’s recipe is, blue clay, twenty-six; ground flint glass, twenty-six; flint, six; Lynn sand, twenty-six; bone earth, eight; composition, eight. THE POTTING BUSINESS. 23 The Lynn sand , by its very fine grain, supersedes the expense of calcining and grinding flints; and yet some of the manufacturers calcine it previous to its employ¬ ment. The lime, by promoting the vitreseence of the mass, renders the ware very compact, yet less refractory in high heats; and hence these chalky bodies were formerly in much request, because less liable to craze. This certainly might be expected, as it is well known that lime renders glass less liable to break from sudden rise of temperature. The Cambria rock and clay, have not yet been so extensively employed as their excellence might have led us to expect, and only because of the disregard of chemical science by the parties who first used them. When this auxiliary is allowed its proper share in the conducting of the processes, the Cambria clay will be found one of the most valuable components of British earthenware; yet obtainable at very moderate expense. When proper attention is paid to the proportions of the several components, seldom does any failure occur, and then only in consequence of some intermixture with them, of which the manufacturer was not aware. For instance, a quantity of flint was supplied, which had been ground with a chert that contained an exti a quan- tity carbonate of lime, and as this was not neutralized by an extra allowance of alumine, the regular heat of the biscuit baking fused most of the ware. Mr. Good, Burslem, had ware and saggars fused together, and the fireman was so astonished, that he ran away! The greater the quantity of flint which can be. used, the whiter is the ware, yet it must be duly proportioned, else the second baking will cause it to crack; and, although the weights are determined by the slip-makers, an endles variety of mishaps result from their blunders of over and under jlinting. The majority of manufacturers are not yet convinced of the bad policy of indulging the caprice of dealers, who, having paid according to a certain scale of prices, will not rise up to that which allow a fair profit on a suderior kind of ware. ITence, cheapness of production 24 ART AND HISTORY OF is too much regarded, and the excellence of the ware injudiciously sacrificed to economy, in the use of certain components which cost less of themselves, and need less baking; though it scarcely bears the usage of the ware¬ houseman and packers;—acids and hot water affect the glaze, crazing ensues, and the article is deteriorated, and ultimately discarded. Now this is no trifling affair, for the worthlessness of any kind of ware, has depreciatory effect, by the stigma of all from that district; and, in the censures it causes, all manufacturers are implicated; it injures them, locally, by suggesting the idea of supe¬ riority in the manufactures of other potteries; and it is most prejudicial to them, nationally, by the unfavour¬ able comparison when placed in competition with the continent of Europe and China. Process and Manipulations in the Clay —In preparing what is called the body, or by the workmen, the clay, attention is indispensable on the part of the manufac¬ turer, that his slip-maker most carefully forms his several components into liquids with water, till the proper den¬ sity, or weight per ale pint, is formed by adding material or water as requisite, as ignorance or carelessness on this point, is often the cause of serious loss. The first method of combining clays, was by placing them stratum over stratum, then exposing them to the action of the atmosphere, and by repeated working with the spade, intermixing them, until they were much disintegrated. After they were continued exposed some months, por¬ tions Avere taken and mixed in water in a square hole, bricked on the sides, with a strong wooden ridge-piece on one edge. This is called the blunging pan; and a blunger is used, formed from a stout ash plank, sawed blade-wise, the upper end having a cross-handle firmly fixed, and the blade diminishing from about eight inches by two, to six by one. This is forcibly shoved along the bottom, then rested on the upper ridge, and by pressing down the handle, the whole mass is agitated in the water, and so loosened that the pyrites subside. The watery mixture is poured through a hair sieve, upon a sun pan, or sun kiln, several feet square, a foot 1’HE POTTING BUSINESS. 25 deep, and the bottom sprinkled with sand. The fluid is poured on at successive times, and evaporates a little; afterwards it is cut out with a spade, and laid in a damp vault until used. Slip-making, is the process of pre¬ paring the clay for the present manufacture of china and earthenware. The slip-house is a long apartment, containing vats or arks for the flint, stone, or other minerals; and a slip-kiln formed of a long trough, eigh¬ teen to thirty feet long, three to five broad, and sixteen inches deep, in which large bricks, eighteen inches long, eight broad, and two to three and a half inches thick, (as nearer or not to the fire place,) are placed on bricks forming distinct flues beneath; and, for particular bodies, over all is run a coating, two inches thick, of plaster of Paris. The blunging pan is formed of flags placed edge¬ wise, and the blunger is about seven to nine feet long, shaped as already described. The native clays are mixed in water by the blunger, till the fluid is of a certain density, per ale pint, and resembles thick cream, and then by bowkfuls is poured through a lawn sieve, into a large vat, (often carefully graduated,) until all the clay is brought into a state of proper comminution, and the mass of a definite weight per ale pint. To this is added the requisite quantity of ground flint in water, also of a certain density per ale pint; and then a complete inter¬ mixture of the whole may be effected, the fluid is pump¬ ed out of this vat, upon the slip-kiln, in its course pass¬ ing through the finest lawn of the series used. By the heat from the flues the whole mass is kept in continued ebullition, until a considerable proportion of the water employed as the medium of the components is evapo¬ rated, and the cessation of air bubbles on the surface, and from the solidity of portions cut out of different parts of the mass on the kiln, the slip-maker considers it sufficiently dry, but not too dry, for properly yielding to the hand of the thrower, or the manipulations of the presser, in giving it the forms of the several articles. It is removed from the kiln into an adjoining apartment, and the process of Slapping the clay succeeds. A strong man, with a spade, not unlike a T inverted, from a heap D 26 ART AND HISTORY OR cuts off a small lump, and with much force casts it on another heap, to cool it by the exposure to the atmo¬ sphere, and temper it by destroying all air bubbles caused by evaporation on the slip-kiln. It is then car¬ ried into a vault until required by the workmen. Often, however, from want of capital, and of convenience, warm clay is taken by the workmen, after being only a few hours off the kiln, to the injury of the workmen as well as of the masters; the latter, though aware of this dis¬ advantage, not resolutely opposing its occasional prac¬ tice. Throwing the ware is the first manipulation. Fitted into one nook or corner of the room, is a box, with a curved front, about four feet square. The thrower's (engine or) ivheel consists of a spindle or axis, which turns vertically in a step, and is supported by a collar. On the upper end is firmly fixed the head, a circular disc of wood, which, during the operation, has horizontal motion. On the spindle, near the bottom, is a pulley, with grooves of varied diameters, for easing or increas¬ ing the force required for different vessels. In this pulley works a cord, which passes under a snatch-pulley guide to a wheel, three or four’ yards distant, placed near the Avail, and from four to seven feet in diameter, moved by a wince. In some manufactories, where steam-engine power is available, cones inverted are placed on parallel shafts, and a belt is adapted to them, which always is adjusted because of their similar but opposed dimensions. One of these shafts has a pulley on its lower end, from which passes a belt to the thrower’s wheel; and the other is connected by proper gearing, with the moving power. The needed velocity for the thrower is obtained by the movable belt being higher or loAver on the driving cone, from a directing lever. At a strong bench or table, near the throwing Avheel, is a bailer, (usually a young woman,) with a large lump of the clay before her. This manipulation of balling is performed thus:—with a brass wire a piece of clay is cut off the lump, and Avith all possible force by the person THE POTTING BUSINESS. 27 slapped down again on the mass; this laborious work she repeats, by cutting in different directions, until the intersected part presents a smooth homogeneous surface, without any appearance of air bubbles; because, were one of these left therein, its expansion, during baking, would spoil the article. She then cuts off a small lump, with thin brass wire, and weighs it, when the body is valuable and the vessels must be of a definite size; next she squeezes it well together, and forms it into a ball, which she hands to the thrower as he requires a supply. The thrower sits on a low seat in the corner of the box frame, with his feet on the sides of the disc or wheel head, and his arms resting on his knees, keeping steady his hands while they modify the clay into any required form. On the side of the frame he fixes in a lump of clay a peg, or stick, at that distance from the centre which indicates the height and expansion of the vessels he must throw. Taking a ball of clay, on the wheel being in motion, he casts it very forcibly on the disc or head, and to expel any air bubbles, forms it into a coni¬ cal pillar twice or thrice; then inserting his hand, or finger and thumb, with the other hand on the outside, he gives it the rude figure of the vessel; and, with a wage or pattern (formed of earthenware, and well glazed) he smoothly finishes the inside, and then, with a brass wire, cuts it loose from the head. The bailer then hands him another ball, and dexterously lifts the vessel off the disc, and places it on a board, on which it remains, (occasionally turned upside down,) until it is sufficiently dry to bear, without injury, the manipulations of turn¬ ing and handling. TURNING OE THE WARE. The turner’s lathe resembles that employed by mecha¬ nics, only the spindle is longer, and some of them have a collar, moveable by a catch, for the particular mani¬ pulation called engine turning. On the end of the spin¬ dle, outside the head-stock, is a screw, for the several chucks required by vessels of different sizes. A pulley with three grooves of varied sizes is also on the spindle, on which is the cord passed round the wheel, which is 28 ART AND HISTORY OF fixed on a crank shaft. Connected with this crank is a treadle; and beside the frame which holds the spindle, stands the treader, usually a young woman, who, by a motion of one foot, keeps up the velocity required, and can perform some manipulations requisite, without the attention of the turner being distracted from the vessel before him. Near the treader is a board, on which are vessels to be turned, which she severally hands to the turner, as he requires a supply. Standing in front of his chuck, he fixes his vessel on it by a slight pressure with his tool, as the spindle has retrograde motion; then the proper motion being communicated, with a tool of soft iron, properly sharpened by filing, he takes off the superfluous quantity, and then the treader catches hold of the cord, and gives the spindle retrograde motion, during which the turner lays a broad tool on the vessel, and gives a certain polish to the outside; after which he applies a sharp tool to cut it loose, and then he places it on the hoard before him, for the handler if requisite, or to dry for being baked biscuit. MOCHA, TORTOISESHELL, AND DIPPED WARES. These are the common drinking cups, bowls, and jugs, which have parts of the outer surface brotvn, green, or yellow, with ornamental rings around them, formed by the turner in the following manner:—having rendered smooth and in shape the outside of the vessel, he im¬ merses it in a proper mixture, or applies the fluid by a sponge, and places it to dry as he proceeds with others. Afterwards it is fitted on the chuck, and the parts which are to appear white under glaze, are tooled out; while others of various colours are formed by a mixture applied through a quill, from a globular vessel, into which air is blown to force the fluid out. With a sponge, there is colour applied to form one kind; and on others, a drop is let fall, of a saturated infusion of tobacco in stale urine and turpentine, and it ramifies into the resem¬ blance of trees, shrubs, &c. The following are the components of Dips and Smears :— 1. Brown, for jug necks,—Take and mix well twenty parts, THE POTTING BUSINESS. 29 severally, of blue clay, yellow brick clay, Bradwell-wood clay, cal¬ cined ochre, and oxide of nickel, grind, and pass through a 12’s lawn. 2. Calcine iron scales (from the smithy,) pick, pulverize, and pass through a sieve, hair, or coarse lawn; and mix one pound in one quart of earthenware slip (No. 4.) 3. Mix two ounces of fine zaffres in a quart of yellow brick clay slips. Slate Dip. —Make earthenware turnings into a thick slip, cream¬ like, with water; then to seventy-eight parts of the slip, add twenty-two of fine zaffres. Green. —In two quarts of unflinted earthenware slip, mix one pound of ground zaffres; evaporate, calcine, pulverize, and sift; then, in a quart of flinted slip, mix twelve ounces of the calx. Dark Green.—In one quart of stone-ware slip, mix three ounces of zaffres. Olive Green.— Mix black marl into slip, twenty-four ounces to ale pint; into three pints of slip mix four ounces of zaffres. Olive Sponge Dip. —Mix one ounce of zaffres into a quart of yellow brick clay slip. Blue. —1. Mix half an ounce of pure cobalt calx into three pints of stoneware slip. 2. Ball clay, twenty-eight; Cornish stone, fifty; plaster, twenty; blue calx, two. 3. Ball clay, twenty-three; Cornish stone, twenty-seven; flint, twenty-seven; china clay, fifteen. Grey. — 1 . Best Slip, seventy-five; flint, fifteen; emery, sixteen; manganese, four. 2. Best turnings, ninety-four; saffre, six; in rain water only. Orange. —Brown dip, fifty; black marl slip, fifty. Cane. —Orange dip, fifty; best slip, fifty. Red. —Brick clay slip, sixty; Bradwell-wood slip, forty. By the manipulation of the jigger, great numbers of small articles are quickly formed, also plates of various sizes. A spindle is fixed in a step, and its disc is above the table or bench; while, from a pulley below, a belt 30 ART AND HISTORY OF passes to another spindle, on the upper end of which is fixed a small wince, which is turned by a lad, while another forms his clay articles. MODELLING. This manipulation demands judgment and taste, as well as delicacy of execution. The modeller forms a correct model of the object, whether utensil or figure, and, when this is dry, one or several blocks are formed from it; and these are used by the mould-makers , to cast moods. With a thick layer of clay around the block, space is left, into which is poured plaster of Paris, and left some time for the water to evaporate, and the plaster to solidify for the required manipulations. PRESSING OR SQUEEZING THE WARE. The presser keeps all his moulds on shelves ranged in a room around a heated stove, which, by raising their temperature, promotes their absorbence of the moisture in the clay in contact. For convenience he has a num¬ ber of moods for each kind of vessel or utensil. He regards the size and strength of each, and then cuts off a lump of clay sufficient for the purpose; and, after squeezing it in his hands, he beats it to a suitable size and thickness. Usually ten or more of these bats are prepared before proceeding to the next operation. Taking the several parts of this mood, he covers it with a proper portion of the bat, and bosses it on with a damp sponge, afterwards with his thumbs, forcing it into all the parts, however angular they may be. With a moistened sponge he carefully smooths the inner sur¬ face, then trims off all extra portions from the edges, which he moistens with slip (unevaporated body,) places all parts of the mood in proper contact, when needful, secures them by a belt buckled round, and then ranges the whole on the shelf round the stove, till sufficient moisture is absorbed to render the article capable of bearing, without injury, other operations. In small moods are formed ornamental figures, snips of jugs, spouts, handles, and various utensils. When the series of moods is filled, the presser empties them, again fills them, and while they are drying, with proper tools he THE POTTING BUSINESS. 31 takes off all appearances of seams, trims up the articles, and applies whatever appendages are connected with his department. HANDLING THE WARE. This is a distinct branch of the clay-man's manipula¬ tions, and regards fixing on vessels the handles, spouts, snips, and ornamental figures proper for them. Many of these are formed in moods, as by the presser; the handler having a number in his charge, ranged around the stove for use. But for common vessels, a box and screiv is used to supply lengths of clay of a certain form, as required. An iron cylinder is secured to a block fixed in the wall. Into this cylinder, at the bottom, is placed a piece of lead, perforated agreeably to the in¬ tended shape of the clay-length; and for tubes, it has a steel round pin firmly placed in the centre of the lead; a piston of iron is adapted to the cylinder at the end of a powerful screw, which works through a bar above,' by a cross handle. Into this cylinder is put a lump of clay, and the force of the screw on the piston causes the clay to pass through the lead-piece, and it is received on a board, until all is pressed through; and these lengths are left a short time to dry. The handler then cuts them in sizes, places them in a proper curve, and pre¬ pares his vessels by trimming them. Having his handles, snips, and spouts before him, with a sharp knife he cuts their edges level, also the cylindrical side of the vessel, then cuts out the place for the snip, or the aperture for the spout; next moistens all the edges with slip, fixes them properly, leaves them a few minutes, examines and corrects any defects, and after some time trims them, and lets them remain until ready for being baked biscuit. MAKING OF THE WARE-BISCUIT. The potters’ oven for biscuit is usually larger than that for glaze; and is, in form, a cylinder ten or twelve feet high, and from ten to fifteen feet in diametor, sur¬ mounted by a dome from three to five feet in height, in whose centre is an aperture about two feet in diameter. The firebricks used are made of the shale marl, carefully 32 ART AND HISTORY OP mixed with slate clay; and the exercise of judgment in this mixture is well compensated by the demand for more serviceable bricks. In erecting the oven, the builder lays the bricks, not in lime and sand mortar, but in a mixture of fire clay and sharp sand with water, or China clay and a weak solution of borax in water; mak¬ ing the joints so close and compact with this lute, that the first baking of ware therein causes the whole inte¬ rior to become one compact shell of vitrefied fire clay, precluding any admission of air into the interior, except through the mouths; which, and also the bags or flues, are carefully adapted in size, so as to prevent a con¬ tinual current of atmospheric air carrying off through the dome a portion of the heat which ought to be appro¬ priated by the air in the oven. The mouths on the out¬ side are from four to ten, according to the size, and communicate with flues in the hearth of the oven, and bags of bricks, placed edgewise, leaving an aperture of a few inches, fixed to the inside of the cylinder; between each of which, in the cylinder, is left a small hole, from which the fireman, by means of a long iron rod, can draw his trials out of a saggar placed opposite, or through whieh he can inspect the gradual rising of the tempera¬ ture of the oven, and its remaining at a certain heat during the time required for earthenware, till the “heat will expel the moisture and agglutinate,” as stated by Vanquelin, “the components, without effecting the fusion, which would render the ware so momogeneous as to become brittle.” But, for the best or hard china ware, the temperature is raised till there is a semi- vitrescence of the components, calculated to be 80° to 100° Wedgewood, as the earthenware is 45° to 65° W., and that for the glaze 10° or 7-5° lower. Felspar ware 115 a W. Dr. W. Henry assigns others to different china wares:—Worcester, probably Flight and Barrs’, 94°', Chelsea 105°, and Derby 112°" Wedgewood.— Here let it be understood, that the Wedgewood Pyro¬ meter is no longer to be obtained, and the real cause has not been assigned. This pyrometer was invented by Thomas Massey, (a bailiff in Mr. Wedgewood’s manu- THE POTTING BUSINESS. 33 factory,) to determine the respective temperatures of the biscuit and glaze ovens, and of the enameller’s muf¬ fles ; but he most resolutely declined communicating to Mr. Wedgewood the components of his clods, (or trial prisms,) and was prevented informing his brothers, Richard and William—the real secret died with him. Mr. Wedgewood guessed at a clay for the purpose, and supplied philosephers therewith, till its inaccuracy was exposed by Guyton Morveau. Chemical reaction had completely affected what useful properties for the pur¬ pose previously existed. When the ware is so dry as to. appear of an ash-grey colour, the several articles are placed within each other carefully, in saggers , (probably from the Hebrew sagar, to burn, and hence applied to a rolled leaf of tobacco used for being burned , while the smoke is inhaled); the shape is usually that of a lady’s band box, though for plates round ones are used, and some have triangular holes inside in three double rows, for inserting stilts to keep the flat pieces separate. They are formed of shale clay, (can marl,) sixty-seven; slate day, (black marl,) thirty-three, well beaten together; or of ground biscuit earthenware, sifted, and mixed with black marl; then formed into bats one inch thick, and placed around a drum of the shape and size required, mostly twenty inches long, and oval in shape, and a bottom bat is fastened by working the edges together. To prevent the articles adhering from accidental excess of heat, pulverized grit-stone is introduced between the ware and the sagger bottom; and the best china, jasper, pearl, &c., are imbedded in ground flint, as a matrix, to prevent wauving, (waving or altering the shape and figure,) which might possibly ensue from high baking. The saggers are filled as full as they will contain, and then are piled on each other in vertical bungs, each edge of a sagger being coated with a thick wad of coarse brick clay or marl, and on which the next upper sagger is im¬ bedded ; and the whole pile resembles one compact mass, secure from any deleterious effects of the carburetted hydrogen, or sulphureous vapours evolved by the fuel. In different parts of the oven are pipe-saggers, to pro- E 34 ART AND HISTORY OF mote the regularity of the baking; and opposite the aper¬ ture, between the bags, is a sagger with its side perfo¬ rated, and containing the trial pieces. When the oven is filled, and all arranged, the door-way is built up with bricks, and plastered over with mud, and short iron bars are hooked into an iron frame that goes along the edge of the door-way, and is connected with two or three ranges of very strong hooking-pieces of iron, that go round, like hoops, one at the commencement of the dome, and two others on the cylinder, and which guards are necessary to prevent the high temperature of the whole causing the cylinder to crack or bilge out. After the first eight hours, the baking continues of a regular heat for about thirty-five hours more, and then is rapidly urged on for three hours longer. An expe¬ rienced fireman will judge with tolerable accuracy of the process of baking, by the appearance of the saggers, and by inspection of trial pieces made of brick clay, in the shape of rings and small gallipots, taken from dif¬ ferent parts of the oven, and which present a varied tint at different degrees of temperature, compared with a trial known to have been properly baked, and kept as a standard for determining the process. When the fire¬ man knows the nature of the coals he uses, he will fre¬ quently save to his employer, (in addition to the produc¬ tion of superior ware,) the consumption of coals exceed¬ ing the amount of his wages. When the baking is completed, the mouths are drawn (the fuel is extracted) as quickly as possible; the whole is left to cool for several hours, (the entrance is opened,) the clammings are taken down, the saggers are emptied as quickly as possible into baskets, and carried into the sorting room, where they are carefully examined, and by sounds tried whether fit for farther processes, and when so, placed in the biscuit warehouse; as good, when perfect; as seconds when slightly injured, yet sound; and, as lump , or thirds, when defective, yet sound in structure. All cracked articles are cast aside on the shord-rack, (heap of pot sherds.) The expansion and contraction of the mass expediting the destruction of the oven, manufacturers THE POTTING BUSINESS. 35 strive to keep their clay stock up, so as - constantly to supply ware, without allowing the oven to be lower than is absolutely proper for the men to bear while drawing, and again setting-in. The earthenware, in its biscuit state, has a dry and gritty roughness; the china, a resemblance to statuary marble, devoid of any lustre on its surface; but, when of a good body, and excellent workmanship, as vases, busts, figures, and models, all the edges and tooling remain as sharp and clear as in fine sculpture. There is a great probability that the sight of the biscuit china, suggested to Mr. G. Cumber¬ land, of Bristol, the idea of manufacturing tiles of a body of clay and ground silica; by pressing linen of different fineness upon the clay, for the formation of the teeth, and then baking them till vitrified. (Vide Nichol¬ son’s Journal, 8vo., vol. xxv., p. 257.) Slight inspec¬ tion of biscuit ware will suggest, and its bibulous nature on immersion in water will demonstrate, its porosity, rendering it inconvenient for containing fluids, and easily destructible by decomposition; yet properly adap¬ ted to retain the fluid medium of the components of the glaze , which has been employed from earliest times to assist the durability, and improve the general appear¬ ance. The thin fabric of most vessels, as well as the components of the body, will not allow the fluid glaze to be applied while they are in the clay state, as the water would cause the shape to alter, and either sink beneath its own weight, or bilge out and burst. English china, as at present compounded, if attempted to be formed by once baking, would so contract in the body as not to appropriate all the glaze which would be in ridges on the surface. And this will apply to any china whose components of the body greatly differ from those of the glaze. When the most ready employment of felspar in body and glaze becomes generally known, then will English china, probably, be made at one baking. Ornamenting biscuit ware is accomplished by painting and printing , with the distinction of blue , because that colour was first employed; though now, in both branches, most other colours are used. 36 ART AND HISTORY OF Blue printing, or biscuit painting, is now practised on only very common earthenware; and in rude patterns, traced by camel-hair pencils, on the surface of tea-ware and jugs. The colours for this manipulation are thus prepared:— Brown _ (Fritts.) No. Litharge. Antimony, Crude .... Manganese. Glass of Antimony. Zaffres. 1 48 18 12 18 4 2 30 14 14 42 3 60 30 10 4 42 17 41 5 22 20 50 nitre 8 Blue calx, 9 or 8; fritt, 91 or 92. Red Brown. Purple Brown. Purple Brown. Manganese .... 62 White Lead. ... 12 Glass. 7 Flint. 12 Borax. 7 Manganese. 45 Red Lead. 50 Blue Calx. 5 Peroxide of Iron.. 15 Flux*. 85 Yellow Calx. Orange. Nasturtium. Litharge. 17 48 46 Chromate of Lead 24 f Glass.10 1 Crude Antimony 17 36 30 ♦Flux .< > 38 L White Lead. . 3^ Crocus. Lead Ashes.... 33 16 ( Glass. 3 ( Tin Ashes. 33 16 8 fFlux. (Red Lead.... 2( 38 THE POTTING BUSINESS. 37 Naples Yellow. Greens. Yellow. Blue. White Lead. 75 Yellow Calx.. . 60 10 5 Oxide of Antimony. 14 White Enamel. 20 11 11 Mur. of Ammonia. 7 Jted Lead. 16 40 42 Sulp. Potass and Alumine 4 Flint. — 14 14 Copper Calx... •— Blue Calx. 7 4 7 Borax.— 9 9 Glass. — 12 12 For enamel use 12 flint, and 6 copper. Blue for Edging. Brown for Edging. No. 1 2 3 4 No. 1 2 3 4 Flint. 13 30 5 Brown (Fritt 1.) . 60 37 70 65 20 20 30 32 Orange (Fritt) ... 6 4 11 10 White Lead.... Fritt. 10 30 40 30 32 4 8 37 10 10 White Lead .... 4 27 5 20 40 25 28 15 12 Blue printing is the name for the manipulations of taking impressions (in colours, blue, green, pink, and brown,) from copper-plates engraved in a style peculiar to the artists of the pottery districts; and of sizes varied to the different vessels. The press is made very strong and large, similar to that used for beautiful copper-plate printing for embellishments; usually with cast-iron cheeks and rollers, and an iron lever, not a cross. The press is placed within four feet of a stove-plate, kept constantly heated, that when the copper-plate is laid thereon, its engravings may more easily admit the colour as it is rubbed over it. The printer has his thumb and finger protected by a thick slip of leather, and cleans his plate from the scalding colour with a stuffed leather boss, not his hand, as other copper-plate printers. 38 ART AND HISTORY OF The blue colour is blue calx, 37; flint, 42; nitre, 6; borax, 15; well ground together; (and in similar proportion for other colours;) the tint being heightened or lowered by the quantity of the calx. Brown. —Litharge, 37; crude antimony, 37; manganese, 18; and blue calx, 8; calcine and grind well together for use. Black .—Red lead, 60; antimony, 25; manganese, 15; calcine, then grind with blue calx, 40; oxide of tin, 5; and calcine for use. Mulberry. —Manganese, 54; blue calx, 26; nitre, 14; borax, 6; calcine over pulverized nitre; then grind well with glass, 18; flint, 10; for use. The colour is well mixed on a very hot iron plate, into a fluid, called technically an oil, prepared thus; over a slow fire, in a vessel kept loosely covered, for two hours boil one quart of pure linseed oil, then add one pint of pure rape oil, and two ounces of capivi balsom, and boil two hours longer. When a little cooled, (to 160° ) add, of amber oil, white lead, and clean pitch, severally half an ounce; resume the boiling, and con¬ tinue forty-five to seventy-five minutes, according to the strength of tint for which it is wanted. Some printers prefer to the latter ingredients, one ounce of oil of tar, and one ounce of balsam of sulphur, very carefully in¬ troduced, else the whole will be spoiled by coagulation. The printer places his plate on the stove, rubs in the colour, with a broad pallet knife scrapes off the excess, and then with his boss cleans the plain sides, and places it on the bed of his press; he next brushes the sheet of tissue paper over with a solution of soft soap and water, puts it on the plate, rolls it between the rollers, and the instant the return of the press leaves it dry by the hot plate, he carefully takes it off, and examines that the impression is a good one, and that the colour properly adheres. Thus he proceeds till his quantity is taken off. Messrs. Machin and Potts, Burslem, under the security of a patent, use engraved rollers for the purpose, instead of plates. Their machinery is, at present, not exhibited to strangers; but the suggestion seems taken from THE POTTING BUSINESS. 39 calico-printing, with which branch Mr. Potts was some years connected. A cutter (a little girl, training up for the next mani¬ pulation,) takes the impression, cuts away all the white paper, then separates the impression into its parts, which she places in the order most readily facilitating their application to the ware. A transferer, with considerable tact and judgment, places on a biscuit vessel the several parts in their pro¬ per arrangement; and then, with a rubber of flannel, six to sixteen inches long, and firmly rolled and tied together, with the ends a little loose, she rubs the paper upon the article, with much force, often resting one end in the right arm-pit, until it cannot again be taken off. The dry and absorbent porosity of the ware aids the adhesion of the colour in the oil, and when the task is completed, each vessel is taken off the board on which it was placed by the transferer, immersed in water, and and with soft water and a sponge the paper is washed off, and leaves in the ware only the mineral colour, and a little of the oily medium. The ware is kept in a heated room 1o evaporate much of the water imbibed in wash¬ ing off the paper, which is requisite to prepare it for the fluid glaze; and also, is heated to red heat, to harden on the colour, and volatilize the oily particles, else the glaze would not adhere. BAKING CHINA AND EARTHENWARE, GLAZED. The porous nature of vessels baked only biscuit, would allow many fluids to permeate, which being an incon¬ venience, while it facilitates their destruction by decom¬ position, the necessity of an impermeable covering, is provided for in a glaze; and this has been attempted to be effected by several different processes. When common pottery was manufactured in Stafford¬ shire, the dust of lead ore was shaken from a bag, on the outside, in the clay state, and afterwards manganese was mixed with it. Glazing with salt was the next improve- riient, and then washing; and, finally, biscuit-dipping. For some years, only raw glazes were used; their com¬ ponents only being mixed, without fritting, prior to 40 ART AND HISTORY OF grinding; but, as the desire for improvement increased, the method adopted to make glass and vitreous colours, suggested the practice of fritting the components. There is a physical necessity for the components of the glaze to he adapted to those of the body, which is varied according to the judgment or opinion of the manufac¬ turer. The degree of expansion and contraction depends on the density and compactness of the body, which must be carefully regarded, or the glaze which appears fine on one body, will seem defective, and craze on another; the temperature requisite for fusion of its components, may be lower than will bring the surface of the ware into a suitable state for combining therewith, and con¬ sequently, they would intumesce, be devoid of lustre, craze, and scale off; or, it might be higher than the body will sustain, which being too much contracted, the glaze might lie in streaks; or, it might wauve, and being rendered, by the alkaline components, more fusi¬ ble, at a higher temperature than biscuit baking, the whole might sink into one vitrified mass, as too often occurs. The china glazes have these raw components:— No. 1 2 3 4 5 6 7 S Cornish Stone. 25 35 32 20 15 40 30 25 Red Lead. 30 30 40 23 44 18 20 45 Borax. 18 3 19 6 8 Flint. 12 14 7 16 15 12 14 14 Glass. 10 17 20 12 18 30 22 12 H 6 3 3 1 2 Blue Calx. n 1 1 1 2 2 2 THE POTTING BUSINESS. 41 These are substitutes for felspar , as raw glazes:— No. 1 2 3 4 5 6 7 Cornish Stone. 40 28 50 29 30 42 40 24 29 30 27 Flint. 28 16 11 22 11 14 124 21 10 20 2 11 Soda.,. 20 Red Lead. 16 37# 7 30 38 Lynn Sand . 14 When borax is very expensive, this is often substi¬ tuted: subject equal weights of nitre and flowers of sulphur to heat, till all sulphurous acid gas is dissipated; then pom on an iron plate, and, when cold, take off the greasy scum, and use the remainder. These are the fritted glazes , in proper succession:— 1. Fritt. —Flint, 54; lead, 17; glass, 17; nitre, 9; borax, 3.— Glaze. Fritt, 50; lead, 20; glass, 22; flint, 8. 2. Fritt. —Cornish stone, 36; glass, 28; flint, 25; borax, 11.— Glazes. Fritt, 80, 60, 84, 72, 76, 78; lead, 20, 40, 16, 28, 24, 22. 3. Fritt. —Cornish stone, 22; glass, 20; flint, 18; borax, 6; potass, ,18; salt, 12; nitre, 2; china clay, 2.— Glaze. Fritt, 80; white lead, 20. 4. Fritt. —Cornish stone, 21; glass, 21; flint, 21; borax, 5; potass, 16; salt, 12; nitre, 2; china clay, 2.— Glaze. Fritt, 80; white lead, 20. 5. Fritts. —Glass, 76; red lead, 7; potass, 7; arsenic, 4|; nitre, 5|; glass, 47; potass, 53. Grind together.— Glaze. Fritt, 80; lead, 20. 6. Fritt. —Cornish stone, 82; flint, 9; nitre, 9. Grind well to¬ gether.—Fritt, 50; glass, 30; flint, 20.— Glaze. Fritt mass, 50; lead, 45; flint, 3|; potass, 1§. 7. Fritt. —Cornish stone, 44; glass, 30; flint, 18; borax, 4; nitre, 4.— Glazes. Fritt, 44; cream-coloured glaze, No, 2, 56; fritt, 60; white lead, 40; fritt, 78; white lead, 22. 42 ART ANI) HISTORY OF 8. Fritt. — Cornish stone, 31; glass, 38; borax, 31.— Glaze. Fritt, 80; lead, 20. 9. Fritt. —Glass, 75; red lead, 15; arsenic, 4J;; nitre, 4|; black calx, 1.— Glaze. Fritt, 28; cornish stone, 20; glass, 22; white lead, 30. 10. Fritt. —Cornish stone, 80; soda, 20.— Glaze. Fritt, 40; Cornish stone, 20; flint, 15; white lead, 25. 11. Fritt. —Glass, 84; flint, 10; red lead, 4; arsenic, 1; nitre, 1.— Glaze. Fritt, 25; Cornish stone, 30; lead, 25; flint, 16; borax calxed, 4. 12. Fritts.- —Glass, 72; red lead, 22; arsenic, 3; nitre, 3; glass, 97; blue calx, 3; grind together.— Glaze. Fritt mass, 20; Cornish stone, 25; flint, 10; white lead, 45. 13. Fritts. —Glass, 48; Cornish stone, 24; red lead, 20; flint, 5; nitre, 1^; arsenic, 1^. Glass, 73; Cornish stone, 12; red lead, 9; black calx, 2; nitre, 4.— Glaze. Glass, 26; Cornish stone, 30; fritt, 36; white lead, 5; potass, 3. - These are the fritted Felspar glazes:— 1. Fritts. —1. Lynn sand, 54; soda, 46. 2. Flint, 64; soda, 36; and, 3. Lynn sand, 70; soda, 18; China clay, 22. Glaze. Fritt mass, 10; borax, 30; Felspar, 60. 2. Fritt. —Felspar, 90; carb. barytes, 7; carb. lime, 2; mag¬ nesian clay, or steatite, 1. Glazes. —1. Fritt, 64; borax, 26; nitre, 5; potass, 5, for print¬ ing; and substitute 4 of salt for 4 of borax. 2. Fritt, 58; borax, 39; nitre, 3. 3. Fritt, 62; borax, 38. 4. Fritt, 60; borax, 36; nitre, 4. 3. Fritt. —Felspar, 52; borax, 34; nitre, 8; soda, 2.™ Glaze. Fritt, 60; borax, 40. 4. Fritt. —Felspar, 50; borax, 24; Lynn sand, 8; China clay, 6; nitre, 6; potass, 6.— Glaze. Fritt, 62; borax, 32; nitre, 6. Fritts. —Felspar, 40; China clay, 20; salt, 16; lime, 8; mag¬ nesia, 8; barytes, 8. Flint, 50; soda, 25; potass, 25: grind together. Glaze. Fritt, 60; borax, 32; nitre, 8. THE TOTTING BUSINESS. 43 The raw glazes for earthenware, have these com¬ ponents :— No. 1 2 3 4 5 6 7 8 9 White Lead .. . 48 25 50 56 50 60 58 Flint. 14 20 14 15 11 15 18 Cornish Stone.. 23 30 25 30 26 27 39 22 42 Ground Glass .. 15 20 ii 13 10 Borax T ’til Avi-rn 48 61 The fritted glazes have the following components:— 1 Fritt. —Glass, 69; litharge, 18; nitre, 8; arsenic, 4; blue calx, 1.— Glazes. —For printed. White lead, 54; Cornish stone, 26; flint, 14; fritt, 6. Flow with rock salt, and pearl ashes.— For enamel. Litharge, 55; stone, 25; flint, 15; fritt, 5. 2. Fritt. —Glass, 70; litharge, 22; nitre, 4; arsenic, 4; blue calx, 1.— Glazes. —Printed. Fritt, 12; flint, 20; Cornish stone, 23; litharge, 45 —Coloured. Fritt, 18; flint, 10; Cornish stone, 25; white lead, 48 .—Mocha. Fritt, 13; flint, 11 ; Cornish stone, 26; litharge, 50— Cream colour. Fritt, 30; crown glass, 20; flint glass, 50. 3. Fritts. —Flint, 87 ; borax, 13 also, glass, 84 ; red lead, 8; nitre, 3; salt, 5.— Glaze, for enamel. Fritt, 22; Cornish stone, 25; white lead, 28; blue calx, 1. 4. Fritts. —Red lead, 20; glass, 68; arsenic, 5; nitre, 5; blue calx, 2.—For flatware. Lead, 14; flint, 50; borax, 23; nitre, 12; blue calx, 1.— Glaze. Printed. Fritt, SO; white lead, 20. 5. Fritts.— 1. Glass, 92; w'hite lead, 7; blue calx, 1; also, 2. Glass, 68; red lead, 27; arsenic, 5; then grind No. 1, 20, No. 2, 80, for printed teas or jugs ; or 25, 75, for flatware. — Glaze. Fritt mass, 16; Cornish stone, 27; flint, 10; white lead, 47. 6. Fritt. —Glass, 52; red lead, 18; arsenic, 12; nitre, 12; borax, 5; blue calx, 1.— Glaze. Fritt, 20; white lead, 50; stone, 24; flint, 6. 44 ART AND HISTORY OF The coloured glazes have these components :— Black .—1. Shining. Calcine flinted slip, 60; red lead, 40; mix calx, 86; good manganese, 14: grind together. Or, 2. White lead, 66; manganese, 26; flint, 10: grind toge¬ ther. Brown.— 1. Raw glaze, manganese (No. 1) 33, fritt glaze (No. 3), 67, for printing. 2. Raw glaze, manganese (No. 1), 67; fritt glaze (No. 3), 33; for jug necks. 3. In best slip, 33 ; flint, 5; red lead, 62. Manganese, 2, will make this black. Green Fritts. — 1. White lead, 54; flint, 27; blue clay, 9; cop¬ per calx, 9; blue calx, 1: grind well_ Glaze. Fritt, 15; No. 2, raw glaze, 85. Fritt. 2—White lead, 33; copper calx, 28; glass, 17; flint, 22 . Glazes. —Fritt, 26, No. 4, fritt glaze, 74: for desert ware. Or, do. 20, 80, for printed. Or, do. 40, 60, for edging. Yellow. —1. Yellow calx, 14; litharge, 14; fritt glaze (3), 72. do. 20, raw glaze (2), 80. The components of a glaze should be, by chemical affinity, adapted to fuse together, and flow equally, (not in streaks on one part, and without lustre on another,) readily combining with those of the body, without affecting the contraction of the vessel, during the baking; and when cold, present an opaque covering of cream colour; but for ornamental wares, china or earthen, the glaze must appear clear, free from specks, or bubbles, resemble velvet in softness to the eye, resist acids and alkalies, and bear sudden rise of temperature. They also must mix with water, to the denseness and resem¬ blance of thick cream, but not thicker than be, on the water being imbibed by the ware, a thick coating, which when dry, will bear being placed in the saggers, with¬ out a portion rubbing off. The fritt glaze is ground to an impalpable powder; and then mixed with those com- THE POTTING BUSINESS. 45 ponents which are used raw, in the same manner as raw glazes are mixed,—by a hand-mill, not unlike a circular washing-machine, and then put into a dipping tub. To prevent the more ponderable components precipi¬ tating and the deficiency leaving almost a mere wash for use, constant stirring is kept up; and there is a cer¬ tain quantity of common salt, for raw glazes, (and of muriatic acid for fritt glazes,) mixed therewith, to pre¬ serve the density of the medium. The Dipper receives from a boy each article, which he immerses, and by a peculiar movement of his hands causes all the surface to be equally yet thinly covered; he then places it on a board, on the points of nails, and the unappropriated fluid drains off, and when dry it is placed in saggers for glaze baking. The dipped vessels, when moderately dry, are placed within saggers, and by stilts, triangles, rings, pegs, and cockspurs, kept asunder, to prevent their adherence when the glaze flows, and to allow all the materials of glaze and body to be properly annealed. The tempe¬ rature is a white heat of all within the oven; and, when the trials indicate complete vitrescence of the glaze, the fires are quickly drawn, and the whole is left to cool, ready for the warehouse. ORNAMENTING OE GLAZED WARE. This includes black printing , lustering, and enamel¬ ling. Black printing is the term for applying impressions to glazed vessels, whether the colours be black, red, or gold. The copper-plates are engraved in a style differ¬ ing from those employed in blue printing; and the colours are different in components and preparation.— The following are the components of the colours:— Black. —1. Copper calx, 20; flux, (f) 80. 2. Copper calx, 25; flux, (*) 75. 3. Calcined borax, 46; calcined umber, 35 ; blue calx, 9. 4. Do. do. 25; do. 75, for gilded ware. The green, purple, and pink, are the enamel colours fluxed a little more, with flux, (f) Instead of using 46 ART AND HISTORY OF paper for taking off impressions, the black printer employs glue bats, prepared in this manner:—A definite quantity of good glue is soaked well some hours in water; it is next put into a large jug, and by the heat of boiling water evaporated during four hours; after¬ wards it is poured out on large well-glazed flat dishes, to the thickness of one-eighth of an inch, and left to cool. The glue is next cut into pieces, technically called papers , corresponding in size to the plates. The printer rubs his colour, in the state of an impalpable powder, well in a saucer, with a lock of carded cotton, well dried. He, with rosin, fixes his plate to a wood prism, as a handle, then rubs into the engraving his oil , (a mixture of cold-drawn linseed oil, and oil of turpentine, or Bar- badoes tar,) and, with much pressure, the glue paper abstracts the oil out of the engraving, and being imme¬ diately laid carefully on the ware, previously wiped very clean, the oil, by a gentle pressure, adheres; he next with a sponge cleans the paper, and leaves it to dry, while he applies the powdered colour, by the cotton to the oiled design. With a series of papers he proceeds succes¬ sively till his complement of ware is finished ; and after¬ wards, commencing with the vessels first printed, with silk rags he cleans off all the superfluous colour from the design, and wipes all the other parts clean from what¬ ever might be likely to adhere to the glaze while being baked in the muffle. XUSTRED WARE. The body is usually formed of common brick clay, 60, and blue clay and black marl, 20 each, blunged well, and properly lawned; fired biscuit, and then covered with the brown glaze, No. 3. The components for the lustres are thus combined:— Gold .—In nitro-muriatic acid, sufficient, dissolve, Gold, 120; grain tin, 5: mix with (by heat) Balsam of sulphur, 60; spirits of turpentine, 40. Drop the acid solution in while stirring the medium; and when well mixed, use with best turpentine only. 1 ounce of gold makes 32 of lustre. THE POTTING BUSINESS. 47 Persian gold lustre. —In fat oil on a tile, placed on a hot stove, mix dry oxide of gold, and when eliquation commences, stir with palette knife, and add more oil till 25 he used, and the colour resemble that of balsam of sulphur; then diminish the temperature, and gradually add turpentine, 75. Silver , or Steel Lustre. —In muriatic acid, concentra¬ ted, dissolve platinum till the acid be saturated. Then at 112° Fahrenheit, to 25 of solution, add very carefully, and in small doses, 75 of spirits of tar. The chlorine will be evolved by the heat, and the chloride of platinum will remain in the tar. The metallic composition is applied to the ware by broad hair pencils; and this last, baked in a muffle, at enamelling heat, is steel lustre. Then in water mix the oxide of platinum, (obtained by sal ammoniac precipitating it from the acid solution,) and cover the steel lustre; again bake, and it will be silver lustre. If the glaze be opaque, not brown, this latter will at once give silver lustre. The gold lustre is used with turpentine similarly; and, recently, a new kind has been in the market, of whose components we have not yet been able to obtain determinate knowledge. The Muffle for baking ornamented glazed ware, is of a size in proportion to the quantity usually in demand; and is constructed so as to prevent any vapours enter¬ ing from the fuel. Considerable judgment is requisite for properly placing the different articles in the kiln; but this is the general principle:—the lustres are least liable to injury by baking; the rose colour, purple, cor¬ nelian red, pomona green, and gilt for burnishing, have a central situation; around them are placed articles in colours less affected by fixing oxygen. A layer is placed, with props fixed in different parts; on these, bats of half an inch thickness and 20 to 30, by 12 to 16 surface, are laid all the length; and ware placed therein: re¬ peating this arrangement till the whole is filled, and then the aperture is closed and the baking commenced, and continued until the colours appear properly com¬ bined with the glaze; which the fireman ascertains by inserting a bit of deal stick in the kiln, and its white 48 AKT AND HISTORY OF flame renders obvious all the colours on the ware. When this is completed, the fire is withdrawn, and the whole left to attain the temperature of the air. The contents are then taken out carefully, and the gilded articles taken into a proper room to be burnished with agate, and blood-stone, and then carried into the warehouse to be wrapped in tissue paper for the market. In every process herein detailed, confidence may be placed. Why persons communicate false recipes , I hesitate to assert; but certainly whatever be the satisfaction in sup¬ plying correct information, in equal proportion must there exist self condemnation for wilfully misleading those who are seeking information. Ignorance is not a sin. Where I have not understood the process, I have avowed its being unknown to me. ENAMELLING OF CHINA AND EARTHENWARE. This art of executing designs on the glazed surface of ware, with colours so vitrifiable as really to acquire lustre at a moderate heat, or cherry-red heat, without complete fusion, has only been practised about eighty years in potteries. The colours, or enamels, are formed of a transparent and fusible glass, which has metallic oxides chemically combined to impart the necessary tint. The oxide of gold is used for purple and rose colours, also for a beautiful lustre; that of silver for yellow; cobalt for blue; copper for greens and blacks; antimony for yellow; umber for black and brown; platinum for steel and silver lustre; manganese for violet; chrome for cornelian red, and pomona green; and iron, in dif¬ ferent states of red, brown, and black. A little more detail may not be improper in reference to some of the preparations. The Enamel Pu rple is thus prepared:—In a large bowl oFwarm water, (112° ) mix well a certain quan¬ tity of acid solution of nitrate of silver; then carefully add the equivalent of muriate of tin, and continue stir¬ ring the fluid half an hour; then add bciling water, till quite insipid; leave the fluid twepty-four hours to rest, and then with a siphon draw off the water, without dis¬ turbing the precipitate. Into this water stir a saturated THE POTTING BUSINESS. 49 solution of muriate of ammonia, that any oxides left may be precipitated; or hydro-sulphuret of ammonia. For use, the precipitate is ground with 80 to 45 parts of flux; of red lead, 7; borax, 10; flint, 2. The Rose Colour. —In watei just below boiling, (190° ) 90 parts, mix 10 parts of saturated solution of gold; then precipitate by plus of muriate of ammonia, of a yellow tint; let the precipitant be added at dif¬ ferent times for twenty-four hours, and then rest twelve hours for all to go down, with a siphon draw off the water, as in purple; add boiling water till insipid Dry the precipitate on a plaster bat;—but, being fulmina- tive, must be kept quite cold, and not be triturated until mixed with flux. The flux is, a fritt of flint, 38; borax, 32 ; red lead, 28; glass, 2.—Grind well with silver, 1; to precipitate, 9; and flux 30 to 40 parts. Red. —The peroxide of iron, by calcining copperas over a fire, and frequent washing. For use, grind calx, 25, and 75 of flux; a fritt, glass, 66; red lead, 25; borax, 9. Brown. — Dark. —Brown oxide of iron, 30; flux, 70; fritt, glass, 86; calx, borax, 14.— Light. Calx umber, 14; yellow calx, 14; peroxide of iron, 6; flux (red), 66 . Purple Distance. —Purple, 12; manganese, 18 ; flux, 70. Green. — Blue. Sulphate of copper calcined, 20 ; flux, 80.—Fritt. Borax, 16; white enamel, 16; red lead, 50; flint, 18. Green. — Grass. Blue green, 77; enamel yellow, 23. Yellow. do. 66; do. 34. Yellow. —Naples Yellow, 33; flux, 67. See Green. . Orange. —Naples Yellow, 25; biscuit orange, 25; flux, 50. After being properly dried, and ground at a mill, each colour is ground on a very hard stone, or glass plate, and afterwards used with spirits of turpentine, and hair pencils. That the enamels may answer, the glaze must cor¬ respond therewith, else the dilution will cause a design, G 50 ART AND HISTORY OF apparently finished, to come out of the muffle a mere sketch; while the flux must bake at the same heat as the glaze, to preserve the brilliancy of the metallic base, and neither craze, nor scale off. The repetitions of the artist's efforts are indispensable to the finished appearance of many designs; which only by several bakings can receive that softness of colour¬ ing, and unfading brilliancy, which are essential to their elegance and full effect. The softness of the glaze during baking allows the metallic base to be imbedded therein, and when cold to be smooth and brilliant. The alkaline glazes, on this account, are only excelled by that of felspar, which in baking, receives the colours, and im¬ proves their tints. GILDING OF CHINA AND EARTHENWARE. This manipulation, (in which, as well as the preced¬ ing, there is opportunity for displaying the greatest taste,) employs hair pencils and oil of turpentine, with a preparation of the proto-muriate of gold, (obtained by dropping muriate of gold into a solution of caustic potass,) ground with 1 sixth part of mercury in oil, and applied at the pleasure of the artist. Ground laying frequently adopted prior to gilding; and is thus effected:—Well boiled linseed oil, turpen¬ tine, and red lead, as a fluid, the artist lays even all the proper parts of the ware, by a pencil of suitable size. He then with a lock of cotton applies the powder of the enamel colour, with one-tenth additional flux; and care¬ fully adjusts the coating, so that all the parts may be equally covered. This is then baked in the muffle, and consequently gilded. TIIE POTTING BUSINESS. 51 APPENDIX. As tlie present little volume is gotten up more for instruction than for profit, we take the present oppor¬ tunity of laying before the reader the contents of one or two manuscript recipe books, now in use at some of the manufactories of these districts. The highly orderly manner in which these books are arranged, will not fail to excite a smile on the features of most who claim the least character for literary acumen. Nevertheless, as we know, that much that is valuable is mixed up in admirable confusion, with some that is worthless, and as to take from, or re-arrange, the said books would be to destroy their character, we prefer giving them in what might be termed the original text; leaving it to the sagacity of the reader to extract the sterling mettle from the dross that may surround it. To this end, we submit for perusal, THE RECIPE BOOK OF BAILIFF THOMAS. PURPLE UNDER GLAZE. 1 ounce flux blue ; 1 ounce manganese; 1 ounce red lead ; 1 ounce flint;—for the enamelling kiln. A good midberry colour for grounds and printing. wedgwood’s white pearl body. Brown clay, 150; Taylor s blue clay, 200; cornish clay, 350; stone, 76. Make of this clay 42 half strikes of slip, to which add 52 ART AND HISTORY OR 13 half strikes and 1 peck of flint of the same consis¬ tency as the above mixture; add 4 oz. of blue, sifted through No. 16 lawn ; the caLx to be ground in a dish three or four hours ; then add about 1 pint of slip to the above calx, after which grind one hour at least, that it may be thoroughly mixed. . When the above body is for blue printing, put m half a strike of chalk and cracking clay, and not brown. Mould body. Of pitchers, 100 ; flint, 100 ; ball clay, 145. J COLOURS UNDER GLAZE. Orange. —Red lead, 3 lbs.; crocus martus; 1 lb.; crude antimony, 2 lbs. wedgwood’s eeautiful jasper. Cauk stone, 168; blue clay, 91; cornish clay, 60; flint, 40; raw plaster, 8. N.B. It is better to make this ball clay before mixed, 1 grain of calx to 1 lb. of clay. To prevent Jasper from sticking take 8 or 12 of alum to 1 ot charcoal; the alum must be well roasted before mixed with the charcoal: then mix it well, and put it in a vessel at the top of a biscuit oven: when calcined pound it, put it in a ves¬ sel, and pour hot water upon it repeatedly, to take out the salt, then grind it in a stone dish, and use it. Metallic Lustre. Spirits of salts, 2 ounces; nitre, 1 ounce; gold, 6 pennyweights 1 grain; block tin, 18 grains; balsam of sulphur, 3 ounces. Observe. When the gold has done working, put in the block tin. I he balsam of sulphur must be mixed with the spirits of turpentine, until it is a little thicker than milk, then pour in your gold solution, and stir it well together. COLOURS MADE EQR UNDER GLAZE. Yellow. Red lead, 4 lbs.; antimony, 1 lb.; tin ash, 4 lbs.; flint, 1 lb. Green for printing under glaze. Glass, 1 lb.; flint, i lb.; litharge, 3| oz.; best blue THE POTTING BUSINESS. 53 calx, oz. To be run down in an oven. 1 lb. of the above to 1 lb. best yellow. Brown under glaze. Glass of antimony, 8 oz.; litharge, 16 oz.; manga¬ nese, 3 oz.; blue calx, 4 drms. Yelloio under glaze. Crude antimony, 4 lbs.; litharge, 4 lbs.; tin ashes, 2 lbs. Orange under glaze. Litharge, 6 lbs.; antimony, 4 lbs.; copperas, 1 lb. These to be calcined at the top of glost oven. Black glaze. Red lead, 24 lbs.; raddle, 4 lbs.; manganese, 4 lbs.; flint, 2 lbs.; blue, 2 oz. Green glaze. Copper, 8 lbs.; flint, 8 lbs—Calcined and ground; glass, 3 lbs.; flint, 1 lb.; lead, 6 lbs. The aboyc to be ground all together, and one quart added to six quarts of white glaze. Yellow glaze. Dried flint, 5 lbs.; Cornwall stone, 15 lbs.; litharge, 50 lbs.; yellow, 4 lbs. No. 1, for Blue Printing. Blue calx, 4 lbs.; stone, 4 lbs.; flint, 1 lb.; glass, 1 lb.; borax, 1 lb.—These two on china. No. 2, for Blue Printing. Blue calx, 5; cauk stone, 5J lbs.; stone, lj lbs.; flint, 1 lb. These as good as can be used. wedgwood’s No. 1, Egyptian black. Ball clay, low flinted, 300 ; calcined ochre, 24; man¬ ganese, 7. Brown Body. Bradwell clay, 40 lbs.; clay slip, 1 pint; ochre, 25 lbs.; nickle, l\ lbs. Wash for the inside. —Cornwall stone, 10 lbs.; clay, 8 lbs.; clay slip, 5 pints; printing blue, \ oz. Glaze for it. —White lead, 40 lbs.; flint, 12 lbs. MOETER BODIES. No. 1 . —A good white.—Blue clay, 6 lbs.; Cornwall stone, 3 lbs.; china clay, 1 lb.; flint, 1 lb. 54 ART AND HISTORY OF No. 2.—Blue clay, 24 lbs.; Cornwall stone, 1 lb.; flint, \ lb. Not quite so white as No. 1. No. 3.—Blue clay, 6 lbs.; cornish stone, 2 lbs.; china clay, 2 lbs.; flint, 1 j lbs.—Used at Mason’s. PHILIP EATON’S WHITE BODY FOR BLACK PRINTING. Soak rough pot.—1 of black, 1 of blue clay, 40 lbs. of stone to 1 ton, 12 parts slip, 24 oz. to pint; 4 cornish clay, 26 oz. to pint. Ironstone Body. 350 lbs. Cornwall stone, 300 lbs. Cornwall clay, 160 lbs. blue clay, 60 lbs. flint, 14 oz. blue calx. Britt for Ironstone body. —90 lbs. Cornwall stone, 20 lbs. salt of soda. Glaze for Ironstone body. —33 lbs. of the above fritt; 33 lbs. Cornwall stone; 85 lbs. whiting; 80 lbs. white lead. carey’s best blue body. 40 parts blue clay; 16 flint, 2 stone, 12 china clay. Fritt for the above. —30 lbs. borax, 36 lbs. flint, 15 lbs. Paris white, 40 lbs. stone, 2 oz. blue calx. Very good. Glaze. —Add to the above 32 lbs. stone, 32 lbs. lead, 4 lbs. borax. Enamel Blue. 64 oz. flint glass, 20 oz. red lead, 4 oz. pearl ash, 8 oz. white enamel, 4 oz. common salt, 8 oz. best blue calx. To be run down in the glost oven, then ground, and add 4 oz. of red lead ; then grind it, when it will be fit for use. White Enamel. 5 oz. red lead, 16 oz. flint glass, 2 oz. nitre, 1 oz. arsenic. Run down together in the glost oven. Base of Enamel Green. 16 oz. red lead, 6 oz. flint, 1 oz. borax, 2| oz. copper. Run down together in the bottom of glost oven. Yellow Green. 7 oz. base, 1 oz. biscuit yellow, 5 oz. red flux, No. 8. Blue Green. 4| oz. base green, 2 oz. white enamel, 5 oz. flux, No. 2. THE POTTING BUSINESS. 55 Yellow. 6 oz. base, 8 oz. red flux, 1 oz. biscuit yellow. Green flux to be run down in the top of the fore bung in the glost oven. Flint the crusibles well. Flux for No. 2 Blue Green .—16 oz. glass, 4 red lead, 4 borax. Flux for Yellow .—3 oz. red lead, 1 oz. flint. Flux for Red .—To be run down over common fire. 6 ounces red lead, 4 borax, 2 flint glass, No. 8. Enamel Red , No. 1. 3 of litharge, 2 of antimony, 1 of iron scales. Another Red , No. 2. 1 of litharge, 1 of antimony, i of iron scales. Red and Yellow to be spread on plates in glost oven. Yellow. 8 of litharge, 6 of flint, 3 of antimony, 2 of ochre, 4 of glass. . Another Yellow. 3 of litharge, 4 of powdered brick, 3 of antimony ; to be calcined on glost oven, and spread on glost plates. Brown Enamel. 20 of litharge, 10 of antimony, 1 of calx blue. Black under glaze. 1 of red colour, 1 of manganese, 1 of calx blue ; to be calcined on glost oven, and spread on plates. Enamel blue. 3 of flint glass, 10 of red lead, 2 of nitre, 2 of potass, 1 china clay, 2J calx blue. Enamel Black. 12 ounces borax, raAv; 8 ounces umber, calcined; 3 ounces enamel blue. Calcine the above on top of glost oven. mason's newey-impkoved stone body. 12^ cwt. china clay, 12| flint, 10 stone, 2| blue clay. Stained with 2 lbs. 7 oz. of zaffre. Glaze for the above .—50 lbs. borax, 15 flint, 25 stone, 30 spar ; to be run down in glost oven. When ground fine ready for use. Shining black glaze. 100 lbs. lead, 18 flint, 40 manganese. 56 ART AND HISTORY OR Green body. 30 quarts blue clay slip, 40 ounces blue stone vitriol, 1 ounce fluxed blue liquid. Glaze for green body. 48 lbs. white lead, 25 stone, 10 flint, 5 ground glass. Flux for blue. 16 lbs. flint, 2 lead, 2J borax, 1 pearl ash. China body. 350 lbs. bone, 200 Cornwall stone, 175 Cornwall clay, 30 blue clay, 4j oz. blue calx. Fritt for the above. 50 lbs. Cornwall stone, 20 salt of soda. Glaze for the above. 50 of the above fritt to 20 of lead. B lue Dip and Figure Clay for China Jugs. 8 lbs. china clay shavings, 1-| oz. cobalt blue. A good Green glaze for gilding upon. 1 quart stone glaze, 3 ounces Fox's under glaze green. A pretty light green colour is the same as 2 lbs. green, 10 quarts stone glaze. A very good dark Orange glaze. 1 quart stone glaze to 4 oz. orange under glaze. The charge is weighed in wet state. Pin body. Very good.—6 of stone, 2 of blue clay, 2 of plaster, 1 of flint. Wedgwood’s stone body. Too hard to fire with earthenware.—3 lbs. Cornwall stone, 6 lbs. china clay, 1 lb. blue clay, \ lb. flint. Glaze for the above. 130 lbs. white lead, 50 stone, 25 flint, 25 glass. Take 15 quarts of this, each quart 4 lbs.; put this in a tub, and add 5 lbs. cobalt blue; let them be well blunged together and sifted through a fine lawn; after this let it stand two or three days, and take off all the water you can, so that it may be dipped thick. Let it be placed in good saggers, and well wadded, so that no air can get in; place them in the arches and ring, as it requires a good hard fire. THE POTTING BUSINESS. 57 BLUE JASPER, No. 1. 40 lbs. blue clay, 80 cauk stone, 40 Cornwall stone, 1 blue calx. BLUE JASPER, No. 2. 40 lbs. blue clay, 120 cauk stone, 20 bone, 1| blue calx. Edging green under glaze. 9 oz. copper calx, 3^ lbs. white lead, 27 oz. dried flint, 9 oz. blue clay, ^ oz. blue calx. Edging green upon glaze. 3 lbs. white lead, 2§ copper, lj flint glass, 2 dried flint, 1 ounce liquid blue, fluxed 1 and 1; 7 quarts and 1 pint painted glaze. Cane body. 6 teacupful of marl slip, 3 of common slip. Another Cane body. —400 black marl, 100 white shavings, 60 Cornwall stone. China glaze for Printing. 40 lbs. glass, 2 lead, 3 or 3^ blue calx. 16 lbs. glass, 5 lead, 1 arsenic, 2J nitre.—White Fritt. Take 11 of white fritt, put the whole of the blue fritt, and grind them together; then take of the mixed fritt 8 lbs., 5 flint, 12 Cornwall stone, 23 lead, 62 com¬ mon salt. minton’s geaze, now in use. 48 lbs. glass, 50 flint, 16 borax, 16 red lead, 24 soda.—Fritt. Add 2 lbs. borax to grind. 68 lbs. glass, 68 of the above fritt; when dry, 84 lbs. stone, 24 flint, 138 red lead; 380 lbs. the whole charge for the mill. This recipe say 21 oz. blue. VIOLET BLUE. 4 tartar, 2 red lead, 5 flint, \ magnesia. PURPLE BROWN. 15 red lead, 18 flint, 1 magnesia, 15 flint glass. BLUE. 26 oz. zaffre, 18 pearl ashes. A teaspoonful of char¬ coal. H 58 ART AND HISTORY OF SMALTS BLUE. 1 lb. flint glass, 2 oz. red lead, 2 dried flint, 1 nitre, l j calx. Put on the top of glost oven. RED UNDER GLAZE. 3 lbs. calcined copperas, 1 flint, 1 red lead. YELLOW UNDER GLAZE. 4 lbs. tin ashes, 1 litharge, 1 antimony. Put on a biscuit dish, bottom of glost oven. GREEN UNDER GLAZE. 5 oz. of the above yellow, j oz. copper calx. COLOUR FOR BLUE PRINTING. 23 oz. dried flint, 3 of best flint glass, 2 of cobalt, 1| lbs. blue calx. Another .—18 oz. dried flint, 2 of flint glass, 2 of cobalt, lj lbs. blue calx. Another ,—1| lbs. dried flint, 1 of flint glass, 2| of blue calx. Green under glaze. oz. of blue that is fluxed, \ lb. copper calx. All to be calcined at the bottom of the fore bung in glost oven. Pea green under glaze. 1 oz. calcined brass, 3 oz. common glaze, | drm. calcined cobalt’. Yellow under glaze. 2 litharge to 2 antimony, 1 tin ashes. Flux for blue. 32 lbs. flint, 5 of borax, 4 of lead, 2 of tin, 2 of pearl ashes. Put all together in a sagger, in the hotest place in the biscuit oven. mason’s china body. 280 lbs. bone, 200 of china clay, 160 of stone, 30 of flint. Fritt for the above. 58 lbs. stone, 22 of flint, 22 of glass, 35 of borax — 104 lbs. when calcined. Glaze. 76 lbs. white lead, 1 teacupful of blue. THE POTTING BUSINESS. 59 Preparations of Gold. 1 oz. gold, 45 grains quicksilver, 5 flux. Another. —3 pennyweights of gold, 51 grains of quick¬ silver, 3 grains of flux. Another. —1 pennyweight of gold, 17 grains of quick¬ silver, 1 flux. Another. —Good.—3 pennyweights of quicksilver, 3 pennyweights of gold, 3 grains of white lead. ZXFFB.E BLUE. To one cask of zaflre add 72 lbs. potass, 16 lbs. char¬ coal ; then put the cakes of regulus that you will have at the bottoms of the crusibles into a ladle, and melt of bismouth, and clean the cakes, then pound them. To 1 lb. of regulus, 2 oz. of ashes, 1 oz. Windsor glass, run down in small cups, then chip off the iron that you will find at the top of the legulus. First calxing. — If lbs. regulus, 1 oz. boiled plaster. Second calxing. —1 lb. regulus, 1 oz. boiled plaster. 2 lbs. zaflre, lj lb. pearl ash, 1 lb. ground charcoal, 2 oz. flour of brimstone. Mix them well together, and put them into a crusible on the top of the glost oven. Flux for Blue. 16 lbs. flint, 2 of lead, 2| of borax, 1 of pearl ash. Broivn body. 5 of red clay, 2 of china clay, 1 of blue clay. For Pink under glaze. 40 lbs. oxide of tin, 20 of whiting, 3 of flint glass, 1 of oxide of crome. Grind altogether first, then cal¬ cine them in the biscuit oven. White glaze. 50 lbs. Cornwall stone, 10 of flint glass, 5 of dried flin t,, 5 of nitre, 1 of common salt, 5 of borax ; to be run down in glost oven. 2 fritt, 1 white lead. Black under glaze. 1 of orange red, 1 of manganese, 1 of blue calx; spread on plates on the glost oven. Blue. 36 oz. zaflre, 18 oz. pearl ashes, teacupful of ash coal. 60 AKT AND HISTOEY OF Drab body. j oz. calx blue, sifted; | oz. manganese, 1 quart thick white slip, 1 pint black marl slip. Slate colour body. 300 of ball clay, low flinted; 40 quarts ochre slip, 7 manganese. Flux for Blue Edging. 4 lbs. flint glass, 1 of blue calx, 2 oz. nitre, 2 oz. borax. Brown under glaze. 1 lb. burnt ochre, 1 of manganese, 1 of blue. Orange base for Clay. 3 lbs. litharge, 2 of crude antimony, 1 of crocus mar- tus ; pounded together, and spread on flinted dishes on the top of biscuit oven. Flux for Rose colour. 16 oz. glass, 5 oz. red lead. Flux for Blue Green. 16 oz. glass, 4 of red lead, 4 of borax. A fritt for a China body. 100 lbs. Lin sand, 10 of soda; melted in water 4 ,, and poured into the Lin sand, and calcined in the biscuit oven. China body. 60 lbs. of the above fritt, 15 lbs. of glass ; 44 gallons of bone, 32 ounces to pint; 14 of stone, 32 oz. to pint; 44 of china clay, 26 oz. to pint; one quarter of pint of liquid blue. Fritt for China glaze , to be calcined in glost oven. Cornwall stone, 80 lbs.; borax, 60 ; Paris white, 50; felspar, 40; nitre, 10; dry flint, 10. China glaze. 100 lbs. of the above fritt, 32 of lead, 45 of stone; 1 lb. of dry stain—it will do without. Red Sponge Dip. 4 quarts red slip, 2 quarts white slip, 1 lb. steel filings, 1 lb. lead ore. Purple Dip. 40 quarts of blue clay slip, 1 oz. calx blue, well ground; 2 oz. manganese. THE POTTING BUSINESS. 61 Blue Dip. 50 quarts blue clay slip, 1 oz. calx blue. Green Dip. 5 quarts cane slip, 5 oz. ground zaffre, 1 oz. copper scales. White Dip. 6 quarts blue clay slip, 1 lb. steel filings, 1 lb. >ad ore. Green Dip. 1 quart blue clay slip, 1| oz. ground nicldc. Olive Green Dip. 12 quarts cane slip, \ oz. zaffre, well ground; 2 oz. copper scales. Olive Dip. 1 quart black marl slip, 2 quarts blue clay slip, 2 oz. zaffre. Green Drab Body. 4 lbs. stone, 2 of china clay, 2 of blue clay, 4 oz. ground nickle. Blue Dip.' Very good.—4 lbs. Cornwall stone, 1 lb. Cornwall clay, 3 pints bone slip, 3 pints blue clay slip, 10 oz. cobalt blue. Fluxed liquid. A light Brown for under glaze. 2 lbs. litharge, 1 of antimony, 1 of manganese, 1 oz. zaffre. For the bottom of glost oven. Dark Brown for under glaze. 10 lbs. litharge, 6 of antimony, 1 of manganese, 1 of zaffre. To be calcined in biscuit oven. Blue glaze. 1 quart stone glaze, 6 oz- zaffre liquid. Slate coloured glaze. 1 oz. ground nickle (good weight), \ pint stone glaze. A Drab glaze. 6 lbs. red lead, 1 of raddle, J lb. flint, \ oz. blue. Purple China body. 3 lbs. bone, 2 of stone, 2j of brown clay, 1 of china clay, 21 grains blue calx. Fritt of the above. 40 lbs. Cornwall stone, 25 of flint, 10 of nitre, 20 of 62 ART AND HISTORY OF borax, 10 of white lead, 40 of glass. To be run down in glost oven. Glaze for it. 40 lbs. white lead, 1 of common salt. Grind the whole together. davenport’s glaze to china body. 56 lbs. stone, 16'of borax, 15 of flint, 60 of lead, 18 of glass. spode’s printed body. 4 quarts blue clay slip, 1 of china clay slip, 1 of slop flint. Glaze to the above. 30 lbs. white lead, 12 of Cornwall stone, 5 of dried flint. davenport’s china body. 12 lbs. bone, 8 lbs. 13 oz. stone, 5 lbs. oz. china clay, 2 lbs. 7 oz. blue clay, 1 lb. 9 J oz. flint, ~ oz. blue calx. China body. 220 lbs. stone, 60 lbs. china clay, 16 quarts slop flint, (each quart to weigh 4 lbs.); 80 quarts bone slip, (each quart to weigh 4 lbs.); 1 oz. calx blue. Glaze for it. 26 lbs. borax, 56 of stone, 20 of glass, 70 of lead. Enamel Yellow. 6 lbs. white lead, \ lb. flint, lb. tin ashes. To be mixed well together, run down in an enamelling heat, and poured into warm water. White Enamel. 16 lbs. flint glass, lb. arsenic, \ lb. nitre, 5 lbs. litharge. To be calcined in biscuit oven, in a sagger well flinted and wadded. mason’s dry body. 500 lbs. Cornwall stone, 400 of china clay, 440 of flint, 310 of blue clay, lk oz. liquid blue, as it comes from the mill. Figure Clay for the above. 8 lbs. of the same shavings, 2 oz. cobalt blue. Glaze for the above body. 135 lbs. white lead, 50 of stone, 25 of flint, 25 of THE POTTING BUSINESS. 63 glass, 3^ oz. liquid zaffre, thick as it conies from the mill. wedgwood’s white body. 1 lb. blue clay, 3J of Cornwall stone, 4 ounces china clay, 4 of flint. Fritt for the above. .5 lbs. borax, l\ of flint, 2J of stone, 3 of spar. Glaze to the above. 50 lbs. borax, 15 of flint, 25 of stone, 30 of spar. Green glaze. 19 lbs. copper scales, 18 of flint; to be calcined and ground together: when sent to the mill, add 6 lbs. and 3 quarters glass, 2 lbs. and 1 quarter flint, 12 lbs. white lead ; 1 ounce of this to six ounces of white glaze. Dip for Figures. 10 lbs. china body, 3 ounces calx blue. YATES’S BEAC.K BODY. 10 lbs. blue clay, 8 of ochre, 3 of manganese. Takes a good fire. White Opaque body. 5 lbs. blue clay, 5 of stone, 3 of flint. Setter Clay. 2 lbs. ball clay, 2 of sagger clay, 2 of fine gnog, 1 of sand. Green ground. 1 ounce biscuit yellow, \ ounce zaffre blue. Orange glaze. 1 quart stone glaze, 4 ounces orange under glaze ; weighed in the wet state. Green for gilding upon glaze. 2 lbs. green colour, 10 quarts stone glaze. White stone body. 18 lbs. stone, 8 of blue clay, 1 of glass. Another. —9 lbs. stone, 1 of common clay, 3 of blue clay, 12 of flint, \ of glass. Wash for Glost Saggers. 5 quarts of lime slip, 1 quart of ball clay slip. wedgwood’s common glaze. 20 lbs. Cornwall stone, 40 of flint, 120 of lead. 64 ART AND HISTORY OF Rockingham, glaze. 15 lbs. dry flint, 15 of manganese, 36 quarts stone glaze. drewry’s china body. 300 lbs. bone, 200 of Cornwall clay, 150 of stone, 4 ounces blue calx. Fritt for the above. 60 lbs. stone, 30 of flint, 30 of borax, 20 of glass, 1 ounce blue calx. To be calcined in biscuit oven. Glaze for the above. The whole of the above fritt, and 90 lbs. of lead. Vitrified Cane body for White Figures. 1 quart of Cornwall stone, 2 quarts of marl slip, | pint of glaze. Cream colour glaze. 68 lbs. dry flint, 30 of dry stone, 228 of Bristol lead. nixon’s china. 90 lbs. dry flint, 60 of china clay, 30 of blue clay, 30 of black clay. Fritt for the above. 40 lbs. stone, 24 of borax, 10 of flint. To be cal¬ cined in the bottom of glost oven. Glaze for the above. 60 lbs. of the above fritt, ground and dry; 40 lbs. lead, 1 ounce blue calx. To be dipped thick. FLOW§ FOR BliFE. fif 0 . i .—12 of Linn, 1 of sal ammoniac, 2 of red lead. JS[o. 2.—4 of Linn, 1 of common salt, 1 of soda. No. 3 .—21 of whiting, 4 of lead, 4 of salt, 2\ of nitre. For gilding , in the following proportions :— All small ware, such as egg-cups and ladles, \ ounce ; small muffins, 5 and 6 inch, f ounce ; 7 and twifflers, 1 ounce; plates, and 9 and 10 -inch dishes, lj ounce; 20-inch dishes, ewers, and bowls, 4| ounces ; leg-pans, 5 ounces. For regular Flow, a little stronger. THE POTTING BUSINESS. EXTRACTED FROM BAILIFF JAMES-\S RECIPE BOOK. Stone Body. 480 parts Cornwall stone, 250 of b. clay, 240 com¬ mon clay, 10 of glass, 1 of calx. 1 oz. zaffre to every 100 lbs. Glaze for Cane. 40 parts stone, 20 of flint, 80 of white lead. Black Glaze. 4 parts lead, 1 of flint, 1 of shavings. Common Body. 30 parts b. clay, 11 of flint, 13 of common clay, 5~ of stone. stephenson’s common body. 21| b. clay, 15 of common clay, 12| of flint, 1| of stone. 100 lbs. oxide of tin, 50 lbs. chloride of lime, 5 lbs, oxide of chrome. 10 of the above, 1 of flint. Burnish Gold. Good.—1 pennyweight of gold, 20 grains of quick¬ silver, 2 grains of white lead, 4 leaves of leaf silver.—It will do with or without leaf silver. Yellow under Glaze. 8 parts tin ash, 1 of litharge, 1 of antimony. Green. Good.—12 of yellow, 1 of blue calx, 2 of flint, 4 of glass.—To be fired in the top of glost oven. Brown. 1 lb. manganese, 2 of antimony, 2 J of litharge, 1 oz. blue calx.—To be fired in the top of glost oven. Green under Glaze. 4 lbs. yellow, 1 of blue smalt, | of copper, calcined. H 2 AKT AND HISTOKY OF Smalt. 8 parts glass, 1 of blue calx. Printing Black. 2 parts iron scales, 2 of niclde, 2 of chromate of iron, 2 of blue calx. Printing Black. 1 part blue calx, 2 of amber, 1 of base green, 9 of flux, (No. 8.) Green under glaze. 3 parts calcined copper, 6 of glass, 6 of stone. 1 of the above to 3 C. C. glaze. Edging Green. 1 part calcined copper, 2 of slip, unflinted; 2 of flint, 16 of glass. Dark Black. 1 part iron scales, 1 of niclde, 1 of manganese, 1 of calx. Blue Black. 1 of iron scales, 1 of nickle, 1 of amber, 1 of calx. Printing Oil. 1 quart linseed oil, 1 pint rape oil, 2 oz. balsam of capavi, § oz. amber oil, \ oz. white lead, 1 oz. pitch. Another. 1 quart linseed oil, £ pint rape oil, f pint common tar, 1 oz. balsam of sulphur, 1 oz. balsam of capavi. Enamel Blue. No better in use.—1 part nitre, 15 of glass, 5 of red lead, 1 of potash, 1 of white enamel, If of blue calx. Another. Good.—14 parts glass, 5 of red lead, 1 of white enamel, 2 of blue calx. Another. Good.—10 parts glass, 5 of red lead, 2 of nitre, | of white enamel, calcined; J of blue calx. Enamel White. Good.—-8 parts glass, 1 of red lead, 1| of nitre, 1 of arsenic. Another. —Good.—16 parts glass, 5 of red lead, 1 of nitre, 1 of arsenic. THE POTTING BUSINESS. Enamel Green. 10 parts glass, 13 of red lead, 5 of borax, 6 of flint, 2 of copper, 4 of unfluxed yellow. For Blue Green leave out the yellow, and add 1 of white enamel. Enamel Yellow Green. 10 of glass, 18 of red lead, 6J of unfluxed yellow, 6 of flint, 3 of copper, calcined. Enamel Chrome Green. 32 parts red lead, 11 of flint, 2 of borax, | of copper, calcined. Enamel Blue Green. In present use.—6 parts flint, 16 of red lead, 3 of borax, 1 of copper, 6 of white enamel. Another. 10 parts borax, 12 of flint, 12 of white enamel, 30 of red lead, 4 of copper, calcined. Another. 10 parts glass, 18 of red lead, 5 of borax, 6 of flint, 2 of copper. 3 of the above to 1 of white enamel. Fine Green. 1 part verdites, 1 of glass, 3| of flint, 7| of red lead. Heath Green. 1 part chrome green, 2 of tin ash. Enamel Yelloiv. Good.—1 part antimony, 1 of flint, 4 of tin ash, 4 of white lead.—To be calcined in glost oven. To 3 of the above add 4 parts white lead, \ of Naples yellow.—Calcine them ; mix 1 of the above. Purple Enamel. 2 parts rose colour, 1 of blue enamel, ground. Cornelian Red. 2 parts flux, 1 of chromate of iron. Flux. 3 parts red lead, 2 of borax, 1 of flint. Enamel Red. 1 part copper, calcined; 2 of flux. Flux. 3 parts borax, 4 of red lead, 2 of flint. ART AND HISTORY OF Cornelian Red. 1 part chromate of iron, 3| of flux. Flux. 3 parts red lead, 1 of glass, 1 of flint. No other flux will do for this. The flux must be highly calcined, until it forms a dark glass. Red Brown. 1 of copper, calcined; 2J, of flux. Flux. 28 parts red lead, 14 of borax, 8 of flint. Rose Colour. 1 grain of gold, dissolved in acqua regc; 4 grains of block tin, dissolved in acqua rege; pour each separately into a basin of cold water, then drop in the tin when dissolved, and stir with a feather; then let it stand six hours until precipitated ; then wash it in hot water; after which add the following:—3 parts borax, 1 of flint, 1 of calx. Rose Flux. 14 parts glass, 5 of red lead. Chrome Yellow. 2 parts sugar of lead, 1 chromate of potass. Flux for Printiny Blue. 15 parts flint, 10 of b. clay, 12J of stone, 7J of lead. To be calcined in glost oven. Another. Good.—18 parts flint, 24 of glass.—Calcined. Blue for Broseley. 2 lbs. best calx, lljof flux. Another. —10 lbs. calx, 2 of flux. Enamel Fluxes. No. 1 2 3 4 5 6 7 8 9 5 1 2 2 6 1 1G or 14 8 1 1 3 2 4 4 1 8 • 3 5 2 G 3 3 Flint. 3 1 g. oven. 2 1 1 THE POTTING BUSINESS. 65 RECIPE BOOK OF BAILIFF JOHN mason’s china body. 16 parts bone, 9 of stone, 14 of common clay, 4| of flint. YATES’S CHINA. 16 parts bone, 14 of common clay, 4± of flint, 1 drm. of calx. 2 Drab body. 24 parts Argillaceous marl, 48 of stone, 24 of blue clay, 10 of bone, 1 of nickle, cal. China body. 440 parts bone,— 8 |; 260 of common clay,—4; 260 of stone,—4; 2 of calx. Glaze. 40 parts of borax, Fritt 40 “ sand fritt, # 36 parts of Lint sand, 32 “ glaze spar, 15 “ pearl ash, 24 “ stone, 1 3 “ flint. 16 “ whiting. ’ 45 parts of the above,—12; 15 of stone,—1; 15 of white lead,— 2 . Ironstone body. 200 parts of Cornish stone, 150 of Cornish clay, 200 blue or brown clay, 100 of flint, 1 of calx. Ironstone body. 175 parts Cornish stone, 150 of Cornish clay, 90 of blue or brown clay, 35 of flint, 5 of fritt, (see Fritt No. 30,) \ of calx. Superior Painted body. 3 parts blue clay, 1 of black or brown, 2 of Cornish clay, I 4 of flint, j of Cornish stone. 66 ART AND HISTORY OF 1 of Cornish Common Printed body. 2 parts blue clay, 2 of brown or black, clay, 1± of flint. Cream-coloured body. 1i parts blue clay, 1 J, of brown clay, 1 of black clay, 1 of Cornish clay, \ of Cornish stone. Lilac Porcelain body. 200 parts bone, 115 of Cornish clay, 25 of blue clay, 20 of flint, 15 of cauk stone, 10 of Cornish stone, lj of calx. This body requires a fire the same as the 1 orcelam body. Brown body. 20 parts red or brown clay, 8 of Cornish clay, 4 of blue clay, 2 of flint. Fawn or Drab body. 40 parts marl, 4 of Cornish clay, 1 of flint. Calcedonia body. 32 parts yellow clay, 10 of Cornish clay, 4 of flint. Brown body. 50 parts red clay, i\ of common clay, 1 of manga¬ nese, 1 of flint. Jasper body. 10 parts cauk stone, 10 of blue clay, 5 of bone, 2 of flint, 1| of calx.—This body should be ground. Superior White body. 50 parts cauk stone, 50 of blue clay, 25 of bone, 10 of flint. For the purpose of Figures in relievo, this and the foregoing should have the temperature of earthenware. Stone body. 48 parts Cornish stone, 25 of blue and brown clay, 24 of Cornish clay, 1 of glass, 1 of calx. This will vitrify at the temperature of earthenware, but must be ringed to be kept straight. Mortar Clay. 48 parts Cornish stone, 25 of blue and brown clay, 24 of Cornish clay, 1 of glass. THE POTTING BUSINESS. 67 Black Egyptian body. 235 parts blue clay, 225 of calcined ochre, 45 of man¬ ganese, 15 of Cornish clay. The manganese should be free from lime and calca- rious earths. Ring body for China. 150 parts blue clay, 100 of Cornish stone, 100 ol bone, 52 of plaster. Saucer Mould Clay. 10 parts flint, 4 of blue clay, 2 of Cornish clay, 1 of black clay. Silicious and Argillaceous Clays. White body. No. 1.—4 parts blue clay, 2 of Cornish clay, 2 of flint, 1 of Cornish stone. No. 2.—30 parts white clay, 1 of blue calx. Ironstone body. 250 parts common clay, 300 of flint, 300 of stone, 240 of blue clay, 6 oz. calx. avedgwood’s morter. 240 parts ball clay, 100 of stone, 80 of common clay. Porcelain glaze. Good.—40 parts Cornish stone, 38 of borax, 32| of flint, 22J of flint glass, 13 crystal of soda, 5 of oxide of tin, 1 of enamel blue. Ironstone Glaze. Good.—36 parts Cornish stone, 30 of borax, 20 ol flint, 15 of red lead, 6 of crystal of soda, 5 of oxide of tin, ^ of calx. When the above is calcined, add the following:— 15 parts white lead, 10 of Cornish stone, 10 of flint. Then grind for use. Fritt for qlaze. No. 32.*' 40 parts Cornish stone, 36 of flint glass, 20 of red lead, 20 of flint, 15 of potass, 10 of white lead, 3 of oxide of tin. * This number and fritt, together with No. 30, are referred to in some of the other recipes. 68 ART AND HISTORY OF Fritt for glaze. ' 36 parts Cornish stone, 30 of red lead, 20 of flint, 20 of borax, 15 of crystal of soda, 5 of oxide of tin. Alkaline glaze. 30 parts borax, 30 of flint, 18 of Cornish stone, 2 of oxide of tin. Fritt. No. 30. 60 parts Cornish stone, 40 of flint, 30 of crystal of soda, 8 of oxide of tin, 4 of borax. For China and Ironstone in small quantities. White Opaque glaze. 30 parts tin oxide, 10 of soda, 12 of pearl ash. To the above. 100 parts lead, 50 of stone. Rockingham glaze. 4 parts lead, 2 of stone, 1 of manganese. Green glaze. 106 parts stone, 11 of flint, 7 of soda, 6 of borax, 3 of nitre, 4 of whiting. To 120 of fritt, 115 parts lead (after ground), 10 of copper. Drab. 50 lbs. common shavings, 2 lbs. nickle. Glaze for Cane. 40 lbs. stone, 20 of flint, 80 of white lead. Black glaze. 4 lbs. white lead, 1 of flint, 1 of shavings. Glaze for Trials. 3 parts of lead, 1 of flint. Glaze for Torquoise. lj lbs. flint, 2 oz. zink flowers, 1~ of nitre, 3| best blue calx.—27 oz. to pint. Earthenware glaze. Good.—90 parts white lead, 35 of Cornish stone, 20 of flint glass, 20 of flint, 60 of fritt, (No. 32,) A of calx. White Earthemvare glaze. 35 parts Cornish stone, 20 of borax, 10 of crystal of soda, 20 of red lead, | of blue calx. THE POTTING BUSINESS. 69 Printing glaze. 90 parts white lead, 45 of Cornish stone, 22 of flint, 20 of flint glass, j of calx. Blue and Green Edge glaze. 72 parts litharge, 36 of Cornish stone, 20 of flint glass, 17 of flint, l-5th calx. Cream-coloured glaze. Good.—85 parts white lead, 40 of Cornish stone, 22 of flint, 16 of flint glass, 8 of fritt, (No. 32.) Fine Crystal glaze. 105 parts Cornish stone, 90 of borax. 60 of flint, 50 of red lead, 12 of crystal of soda, 10 of oxide of tin, | of calx. Brown Cottage glaze. 60 parts litharge, 32 of flint, 8 of Brown slip. Drab glaze. ' 70 parts litharge, 30 of flint, 25 of Cornish stone, 10 of drab slip. Blue glaze. 50 parts flint, 30 of borax, 22 of red lead, 10 of Cornish stone, 6 of crystal of soda, 6 of oxide of tin, 3 of calx. Green glaze. 3 parts vitriol, calcined, 1 of flint glass, 1 of flint. When ground take four quarts of the above to 30 quarts of the following, ground: 35 parts litharge, 20 of flint, 10 of Cornish stone, 10 of fritt, (No. 32.) Yellow glaze. 95 parts white lead, 35 of flint glass, 20 of flint, 14 of oxide of yellow, 10 of Cornish stone, 16 of fritt, (No. 32.) hakeison’s black. 48 lbs. ball clay, 12 of ochre, 2 of manganese. YATES’S BLACK. 40 lbs. ball clay, 30 of ochre, 10 of manganese, 10 of iron scales. bagsteb’s black. 15 lbs. ball clay, 15 of ochre, 2 of manganese. 70 ART AND HISTORY OF mosley’s black. 65 lbs. ochre, 43 of manganese, 24| of iron scales, 170 of ball clay. Dip for Brown Neck Jugs. 6 parts red clay, 4 of ball clay, 2 of ochre, 1 of nickle. Drab. 50 quarts white slip, 3 lbs. nickle. Light. 50 quarts white slip, 2 lbs. nickle. Drab. 50 quarts slip, 2 lbs. nickle, 4 oz. blue. mosley's black, No. 2. 24J lbs. iron scales, 43 of manganese, 65 of ochre, 170 of blue clay. badley’s black. 240 lbs. blue clay, 140 of ochre, 24 of manganese. ANOTHER, GOOD. 26 lbs. blue clay, 150 of ochre, 32 of manganese. twamler’s black. 90 lbs. ball clay, 40 of ochre, 20 of manganese. Black Clay. 4 parts Egyptian black clay, 1 of white clay (1), 1 of blue clay (2). Orange Clay. 4 parts yellow clay, 2 of Cornish clay, 1 of flint, | of Cornish stone. Green Clay. 12 parts white clay (1), 1 of nickle, ~ of blue clay (2). Fawn Porous body. 40 parts Argillaceous clay, 4 of blue clay, 2 of flint. Naples Yelloiv Tinder glaze. 12 parts white lead, 2 of draphonte antimony, 1 of crude sal ammoniac, \ of alum. Lining Brown under glaze. 3 parts raw litharge, 2 of manganese, 1 of nitre, 1 of blue calx. Printing Broivn under glaze. 3 parts glass of antimony, 5 of raw litharge, 2 of manganese, ^ of blue calx. THE POTTING BUSINESS. 71 Green for Edging under glaze. 3 parts oxide of copper, 3 of flint glass, 2 of flint, 2 of oxide of tin, 1 of enamel blue. BLUE PRINTED FLUX. 3 parts flint glass, 2| of flint, 1 of nitre, 1 of borax. ANOTHER. 2 parts flint, 1 of Fritt, (No. 32,) 1| of flint glass. Printing Blue Flux. No. 60. 5 parts flint, 1| of borax, | nitre. Printing and Edging Blue. 2 parts blue calx, 3 of fritt, (No. 32,) 1| of flint glass, 1 of flint, \ of white lead. Strong Printing Blue. 2 parts blue calx, 3 of fritt. Light Blue, or Broseleg. 1 part blue calx, 4 of flux, (No. 60.) Printing Oil. 1 quart linseed oil, 1 pint rape oil, 1 oz. balsam of capavi, | of pitch, ^ of amber oil, \ of white lead. Orange under glaze. 6 parts raw litharge, 4 of crude antimony, 2 of crocus mastic, 1 of oxide of tin. Yelloiv under glaze. 4 parts raw litharge, 3 of crude antimony, 2 of Fritt (No. 32,) lj blue calx. Green under glaze. 12 parts oxide of yellow, 4 of white enamel, 2 of Fritt, (No. 32,) ~ of blue calx. Printing Mulberry under glaze. 4 parts manganese, 2 of blue calx, 1 of nickle or nitre, \ of borax. PRINTING BROWN UNDER GLAZE. 5 parts raw litharge, 5 of crude antimony, 2j of man¬ ganese, 1 of blue calx. PRINTING BLACK UNDER GLAZE. 3 parts red lead, 1| of antimony, f of manganese. After these have been calcined, add the following, and calcine again. 2 parts blue calx, | of oxide of tin. 72 ART AND HISTORY OF Printing Oil. 1 quart linseed oil, ± pint rape oil, A pint common tar, 1 oz. balsam of capavi, 1 oz. balsam of sulphur. BITE STAIN. 5 parts blue cals, 2 of Fritt, (No. 32,) 1 of flint glass, 1 of enamel blue. Yellow Stain. 3 parts oxide of yellow, 1 of Fritt, (No. 32,) | cre¬ mate of iron. Green Stain. 3 parts blue stain, 1 of yellow stain, | of enamel blue green stain. FINIS. Printed at the Examiner Office, Miles' Bank, Hanley.