I hLOOJWIELDM^iOORE. Franklin Institute Lib*^ Class** 13 BoofcUl5&.&S* Accession .U.^O. Artici e V —The Library shall be divided into two classes ; the first comprising such work as, from their rarity of value, should not be lent out, all unbound periodicals, and such text books as ought to be found in a library of reference except when required by Committees of the Institute or by members or holders of second class stock, who have ob- tained the sanction of the Committee. 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Article X— Any member or holder of second class stock, detected in mutilating the newspapers, pamphlets or books belonging to the Insti- tute shall be deprived of his right of membership, and the name ot the offender shall be made public. 1 A TREATISE ON WEAVING, BY HAND AND POWER LOOMS. Digitized by the Internet Archive in 2015 https://archive.org/details/practicaltreatisOOwhit_0 A PRACTICAL TREATISE ON WEAVING, BY HAND AND POWER LOOMS: INTENDED AS A TEXT BOOK FOE MANUFACTURERS by HAND and POWER LOOMS, AND POWER LOOM ENGINEERS; AND ESPECIALLY DESIGNED TO FORWARD THE EXTENSION OF MACHINERY TO ALL KINDS OF PLAIN WEAVING. WITH NUMEROUS ILLUSTRATIVE ENGRAVINGS OF THE MACHINERY AND IMPLEMENTS AS THEY SHOULD BE USED IN WEAVING, ACCORDING to the ACKNOWLEDGED PRINCIPLES of the ART. BY GEORGE WHITE. GLASGOW : JOHN NIVEN, 46 ARGYLL STREET. LONDON: WHITTAKER & CO. MANCHESTER : J. & J. THOMSON, MARKET STREET. EDINBURGH : OLIVER & BOYD. NEW YORK : D. APPLETON & Co. MDCCCXLVI. PRINTED BY JOHN NIVEN AND SON GLASSFORD STREET. PREFACE. Weaving, as an art, grew out of rude and simple elements ; and although the means became more and more complex as the art advanced to maturity, its cha- racter was, nevertheless, homogeneous in the whole, so long as it continued to be carried on by hand agency. But when machinery was brought to bear upon it, the agency became of a highly compound character : — the art of weaving became allied with engineering ; and the manufacturer by machinery, therefore, was required to combine the knowledge of the weaver with that of the engineer ; and, to carry him successfully through the difficulties inci- dent to all new applications of power, to be gifted with ample mechanical resources. These are quali- fications, however, which are rarely combined; and indeed the necessary knowledge of the two arts is not easily obtained, from the manner in which they exist in relationship to each other. Weaving, as an art, is nowhere brought within the reach of the engineer : books do not even inform him what it is, and it is rarely well exemplified by the weavers themselves. The manufacturer has thus no available means of enabling him to judge of the requirements of the art, and supposing he had the advantage of a good practical knowledge of weaving, which is more than he can be expected to possess, machinery is a widely different subject, and in advancing into it, he can have little practical assistance from a party who is ignorant of the common ground between Yi PREFACE, them. A compromise is the only course that can take place in these circumstances. The subject is skirted ; — the manufacturer shrinks from the diffi- culties which the engineer cannot meet, and the fa- brics, therefore, which are attended with the least difficulty in the weaving, are selected. Hence the application of machinery to the finer and more diffi- cult fabrics of weaving is retarded, from a want of confidence, and apprehensiveness as to the result, which is natural in these circumstances ; and thus a great part of the subject remains unaffected by power. This is the state in which the art of weaving still exists with relation to machinery, and it is the object of the following work to assist in the removal of these unfavourable circumstances, for the purpose of facilitating the extension of machinery to weaving throughout : — First, — By presenting to the engineer a clear and distinct outline of the principles and best prac- tice of the art, by which he must be guided in mak- ing and applying his machinery as it ought to be to weaving. Secondly, — By presenting the art to the trade so as to lead to the correction of bad and indifferent practice in weaving, by which the success of the best constructed machinery can be but partial. Thirdly, — By presenting to the manufacturer and the engineer, the best construction and adaptation of machinery for effecting the required purpose in weav- ing, in accordance with the acknowledged principles of the art. CONTENTS. Page Preface, v Introduction, xvii WEAVING BY HAND. Plain Weaving— definition of, 17 Weaving by Darning — representation of — note on, - 18 Weaving perfected in principle by the invention of the Heddles, - 20 Description and representation of the Heddles, - - 21 The origin of Heddles — unknown, - — The primitive state of Weaving with Heddles in India- representation of the Indian Loom — Note on Indian Weaving, 23 The Motions included in Weaving or Shuttling, - 24 The manner of Weaving as commonly practised till the year 1738, 26 Description of the Loom as commonly used till this pe- riod, — representation of this Loom in two views — a Section in page 22 — and a Plan in page 27 The arrangement of the Web in the Loom for Weaving : Beaming — the Drawing of the Yarn through the Hed- dles — the Reeding of the Web — representation of the instruments for Heddling and Reeding — the Mounting of the Heddles by the Roller — the tying up of the Web — the attachment of the Treadles for Shedding with the feet, 28 The manner of throwing the Hand Shuttle — representa- tion of the Shuttle and Lathe as required for it, - 29 Description of the Hand Lathe — manner of working with it, 30 Mode of Pacing the Web with the Bore Staff, — Vlll CONTENTS. Page Great improvement in Weaving by the invention of the Fly Shuttle in 1738 — Description of this improvement as connected with the Lathe and the Shuttle, - - 31 Representation of the Fly Shuttle Lathe, page 31 — of the Fly Shuttle and Drivers, page 32. Manner of working with the Fly Shuttle — its advantages, 33 Improvement in Weaving by the substitution of the Fric- tion Pace for the Bore Staff, - 34 Representation of the modern Hand Loom for fine work, as including these improvements, in two views — a transverse section taken immediately in front of the Lathe, page 33 — and a lateral section taken near the middle of the Loom, page 38. State of the Yarn in the Loom as best fitted for Weav- ing, — as to Dressing — as to its position in the Loom, as avoiding strain in Weaving — and as affected by the motions of Weaving, 35 The state of the Yarn as it comes from the Spinner — the change intended to be effected on it by Dressing, - 36 The length of Stretch as suited to the Yarn in being dressed in the Loom, - 37 The preparation of the Yarn for being Dressed, - — The Material or Paste as used in Dressing, 38 The state of the Paste as fitted for use, - - - 39 Effects of defective Brushing — the make of the Brush as fitted for acting on the Paste and the Yarn, - - 40 The proper mode of working the Brush, - - - 41 The drying of the Yarn and finishing the Dressing, - 43 Note — on the errors of popular writers with respect to Weaving, and the effects of Dressing as to its being supposed to produce Spangs on the cloth in the. process of Bleaching, - -- -- -- - — The position of the Yarn in the Loom as adapted for Weaving, 46 As to its direction in the Loom, - - 49 As to Tension, ------- 50 As to length of Stretch — dependent on difference of Fabric — in what difference of Fabric consists, - 51 CONTENTS. IX Page Of the adaptation of the Loom and Implements to differ- ent Fabrics in Weaving, ------ 55 Of the manner of performing the motions in Weaving with the least strain on the Yarn, 57 Of Shedding, 58 Representation of the Shed at a good working angle for fine Weaving, page 64. Of the make of the Heddles as suitable for fine Weaving, 61 Of the Draught of the Heddles, - 62 Of the Mounting of the Heddles by Jacks, as suitable for fine Weaving, - -- -- --64 Plan of the Jacks, page 65. Of the adjustment of the Heddles, ... 66 Of the proper distance of the Heddles from the Slabstock, 67 Of the proper distance of the Rods from the Heddles, - 69 Of the make of the Lathe as adapted for Weaving, - ■ — Of the adaptation of the Lathe to different Fabrics, - 72 Of the position of the Lathe in the Loom as adapted for Weaving, - 73 Of the adaptation of the Lathe to the Shuttle, - - 74 Of the Shuttle as made for keeping the Race, - 75 Of the position of the Weaver on the Loom as best suited for action in Weaving, 76 Of the proper motion of the Lathe — illustrated by Fig. 30th, 78 Of the conjoint performance of the motions in Weaving, — the great rule as regulating the throwing of the Shuttle, 80 Of the Selvage as affected by the throwing of the Shuttle, — of the use of the Temples on the Selvage, — of the Cord as affecting the Selvage, ----- — Of the Winding of the Pirns as affecting the Selvage — description of the operation of Pirn Winding, - - 82 Illustration of Winding, page 81. Of Weaving as depending on Art, - — Of the velocity at which the Loom may be worked, - 83 Of the Lathe as adapted to speed in Weaving, - - Of the mode of working with it as adapted to different Fabrics, - - - - 84 A X CONTENTS. Page Of the peculiarities in Weaving different Fabrics, - 86 WEAVING BY POWER. Invention of the Power Loom by Dr. Cartwright, 92 Its improvement by Messrs. Grimshaw, - 97 The invention of the Power Loom in Scotland by Dr. Jeffray, 98 The great defect of both Power Looms remedied by the invention of the Protector — the Protector patented by Mr MiUer, 99 The origin of the Wiper Loom, and the establishment of Power Loom Weaving in Scotland, - - - - 100 Of the Crank Loom in England, - — Description of the Wiper Loom, - - - - - 106 Representation of the Wiper Loom — Front view, page 105 — End elevation, page 110. Of the conjoint performance of the motions of weaving by the Power Loom, 116 Of the action of the Protector as connected with the mo- tion of the Loom, - - - - - 117 Of the speed of the Loom, and manner of calculating it, 118 Disadvantage attending the construction of the Wiper Loom, 119 The Wiper Loom supplanted by the Crank Loom, - 120 Fig. 43rd, illustrative of the construction of the Crank Loom, page 120— Plates V. VI. VII. and VIII. present different views of this Loom. Description of the Crank Loom, 121 Note — on faults in Weaving, - - - - i - 122 Weaving by Power defective for want of Machinery to Dress the Yarn by Power, - - - - - 124 The circumstances which gave rise to the invention of a Dressing Machine, 126 Mr Radcliffe's efforts to supply the defect, - 127 Engages Mr Johnson for that purpose — the invention of the Dandy Loom by Mr Johnson, - - - - 128 Illustration of the Dandy Loom, page 122. The Invention of the Cylinder Dressing Machine by Mr Johnson, 129 CONTENTS. Page The Invention of the Crank Dressing Machine T)y Mr Johnson, ------- 130 Illustration of the Crank Dressing Machine, page 131. Plates II. III. and IV. present three views of the Machine. Description of the Crank Dressing Machine, - - - 131 Its defects, 141 Its improvement by Mr Buchanan, - - - 143 The difficulties experienced by Mr RadclifFe in applying the Dressing Machine to practice, - - - - 144 The state of the Yarn as fitted for receiving the Dressing, 146 Note — on the technical meaning of the words, warp, web, and chain, - — The Starching of the Yarn, 147 Origin of the idea of Sizing as a substitute for Dressing, 148 Description of the process of Sizing, - 150 Illustrated by Plate XI. — descriptive reference in the Index to the Plates, page 349. Size-making as adapted for the Sizing Machine, page 349. The Invention of the Tape Sizing Machine, - - 152 Illustrated by Plate XII. — descriptive reference in the Index to the Plates, page 351. The state of the Power Loom considered as adapted to Weaving, - 153 As to the motions of the Loom, - • - - 154 As to the Protector, 155 As to the Lathe as fitted for its work, — as to mechan- ism, page 156 — as to motion, - - - 158 As to the Heddles as connected with the motion of the Lathe, 162 As to the motion of the Heddles, - - - 163 As to Picking, ------- 165 As to the make of the Loom as best fitted to with- stand the reaction of the motions, - - - 170 Of the movement of the Cloth Beam, - - - 176 Of the completion of the motions of Weaving by Ma- chinery, — invention and description of the Weft Shot Protector, - 178 xii CONTENTS, Page Pacing of the Web by Machinery, - 182 Mr Stone's Letting-off Motion, - 183 Representation of Mr Stone's Loom, Plate XIV. The invention not an improvement in common Weaving, 187 Of Temples as Self-acting, - - - - - 188 Of the three sorts of Self-acting Temples, — the Nipper — the Rotatory — and the Roller, - - - - 189 Representation of these Temples in Plate XV. Of the duties of the Weaver in attendance on the Loom, 197 Summary of the principles involved in the construction of the Loom, as adapted for Weaving, - - - 198 As applied to Calicoes, - 202 As applied to Linen and Woollen, - - - 207 Of Check Weaving, 208 The Drop and Swing Boxes, ...... 209 The Invention of Check Weaving by Power, by Dr Cart- wright, - - - - - - - -211 Check Weaving, by the Author, - - - •• 214 Description of the Author's Check Power Loom, - - 215 Illustrated in Plate XIII. — descriptive reference in Index to the Plates, page 354. Of Sail-cloth Weaving, 220 Description of the Author's Power Loom for Sail-cloth Weaving, 222 Illustrated in Plate XVI. — descriptive reference in Index to the Plates, page 358. Of Fine Weaving, ... . - - 224 Description of the Author's Power Loom for Fine Weaving, 227 Illustrated in Plates IX. and X. — descriptive refer- ence in the Index to the Plates, page 345. Of the Loom as adapted for Fine Weaving, - - 230 Of the state of Fine Yarn in the Loom as fitted for Weaving, - 233 Of the Dressing of the Yarn as fitted for Fine Weaving, 234 Of the action of the Machine as necessary to dress Fine Yarn, Modification of the Crank action of the Brush, - Illustrated by Fig. 46th. 235 240 CONTENTS. Xlll Page Description of the Author's Dressing Machine for Fine Yarn, - 241 Illustrated in Plates XVII. and XVIII. — descrip- tive reference in Index to the Plates, page 361. Note — on Flour as suited as to its chemical qualities for making Dressing, 253 Of the kind of Housing as fitted for Weaving, - - 265 Of the arrangement of the Looms in the Factory, - 266 Plan of the Factory in Plate I. and the supple- mentary Plates XIX. and XX. Of the Shafting of the Factory, 271 Of the Cost of the Factory, ------ The Selection of the Yarn, - - - - - - 273 The Sizing of the Yarn, 275 The Reel for Cotton Yarn, ------ — The Reel for Linen Yarn, 276 The Reel for Woollen Yarn, — Of the Scale to which the Reeds are made, according to the Scotch and English Counts, - - - - — Caaming, - - - - - - - 278 Of the construction of Tables for Caaming, - 281 Calculations connected with the work, - - - 289 Of calculations for Warps, - - - — Warp Tables, 293 Of calculations for Weft, 304 Weft Tables, 305 Lists of Prices of Cotton and Linen Yarns, •• - 315 Warping for Hand Loom Work, - - - - - 320 Fig. 47th, Warping Mill, page 320. Description of the operation of Warping, - - 321 Beaming — description of the operation of Beaming, 327 Of Machine Warping, 328 Of the Management of the Hands, - 329 Descriptive Index to the Plates, - 334 LIST OF ILLUSTRATIONS. WOOD ENGRAVINGS. Page . 1, Weaving by Darning, - - - - 18 2, Single Heddle— Fig. 3, Single Leaf, - - 21 4, Lateral Section of the Old Hand Loom, - - 22 5, Indian Loom, ------ 23 6, Reed, 26 7, Heddle Hook— Fig. 8, Reed Hook, - - — 9, Section of Plan of the Old Hand Loom, - - 27 10, Hand Shuttle, 29 11, Hand Shuttle Lathe, — 12, Front View of Fly Shuttle Lathe, - - 31 13, Section of Plan of do. do. - - - — 14, 15, 16, 17, different forms of Drivers, - - 32 18, Fly Shuttle, - - - - - — 19, Transverse Section of the Modern Hand Loom, 33 20, Lateral Section of do. do. - 38 21, Fan, - - - - - - - - 43 22, Iron Loom, 56 23, Draught in Heddles, 62 24, Clasped Heddle, - - 63 25, View of the Shed at a good working angle for Fine Weaving, ------ 64 26, Plan of Jacks, ------ 65 27, 28, 29, Single and Double Flyers, - 71 30, Illustrative of the Motion of the Lathe, - 78 31, Temples, - - - - - - - 80 32, Wheel and Whisks, 81 33, Shuttle for heavy work, ----- 88 34, Modification of the Bore Staff as applicable to heavy and rigid work, - - - - - 89 ILLUSTRATIONS. XV Page Fig. 35, Protector, - - - - • - - - 103 — 36, Front View of the Old Wiper Loom, - - 105 — 37, 38, 39, Pulley and Shaft of do. - - 107 — 40, Illustrative of the action of the Protector, - 108 — 41, End View of the Old Wiper Loom, - - - 110 — 42, Mounting of the Picking Pin, - - - 113 — 43, Section of Moving Parts of the Crank Power Loom, 120 — 44, Dandy Loom, 122 — 45, Side View of Dressing Machine, without the Framing, - - 131 — 46, The action of Levers as exemplifying the stroking motion of the Brush in the Crank Dressing Machine, 220 — 47, Warping Mill, 320 PLATES. I. Plan of a Weaving Factory. II. III. IV. Crank Dressing Machine. V. VI. VII. VIII. Power Loom, for Heavy Domestics. IX. X. Power Loom for Muslins, by the Author. XI. Sizing Apparatus. XII. Messrs. Hornby & Kenworthy's Tape Sizing Machine. XIII. Power Loom for Check Weaving, by the Author. XIV. Mr Stone's Loom, and Weft Shot Protector. XV. Self-acting Temples. XVI. Vertical Power Loom for Sail-cloth, &c. by the Author. XVII. XVIII. Dressing Machine for Fine Yarn, by the Author. XIX. XX. Supplementary to the Plan, Plate I. ERRATA. Page 133, line 14 from bottom, for Plate IV. read Plate III. 133, line 6 from bottom, for u' read a'. 136, line 13 from top, for r' r' read Tc' k'. 136, line 15 from top, for Plate IV. read Plate II. 164, line 5 from bottom, for h read f". 166, line 1, for Fig. 4th read Fig. 5th. 168, line 8 from bottom, read " Fig. 1st, Plate VIII. and transverse section of the Power Loom, Fig. 1st, Plate VII. effects," &c, 178, line 13 from bottom, for Fig. 1st read Fig. 2nd. 179, line 17 from bottom, for Fig. 2nd read Fig. 5th. 179, line 11 from bottom, for Fig. 2nd read Fig. 5th. 180, line 16 from bottom, for Fig. 3rd read Fig. 6th. I INTRODUCTION. The progress of civilization is attended with great changes, both in the mode and the means, for effect- ing a supply of the necessaries and luxuries of life, dependent chiefly on the development of chemistry and mechanics. These two agencies, as affecting production, are of recent origin ; and present us with a world of new means, by which the old agency of animal power is being relieved from drudgery, to assist in originating and superintending the new. Mechanics, as applied to manufactures, led the way ; and with a success so pre-eminent, as adapted to spinning by Arkwright, that we had previously no idea of a production so enormous by any agency. This department, therefore, became quickly occu- pied ; and, whilst machinery was branching out in numberless new directions over the industrial field, in this it was brought so quickly to maturity, that its growth and development were regarded as tests by which its progress was to be estimated in other directions. The importance of machinery was thus appreci- ated from the first, and its application to Weaving xviii INTRODUCTION. was expected to be attended with the same imme- diate and triumphant results. But as this was far from being the case, it countenanced the idea — which is not yet exploded — that the subject was unsuitable to the agency. This notion respecting the unfitness of machinery arises from overlooking the distinction between the production of motion and the adaptation of motion — so that errors origi- nating in the application of the means, are regarded as inherent defects in the agency. Weaving, comprehensively considered, however, is a difficult subject for machinery. The motions themselves are reciprocating — a kind of motion not easily produced without some injurious disturbance, from the reaction arising from the irregularity of the resistance. The yarn, therefore, may be broken inweaving from the motions, according to the manner in which they are performed ; and both breakage and bad work may result from inadaptation of the tools. In spinning again, almost the whole of the beauti- fully wrought out agency is the expression of two ideas — namely, draught, admirably brought out by fluted rollers, and twist, on the fibres forming the threads, in the direction of their axes. The motions in spinning are, therefore, rotatory, and free from the disturbing influences attending the application of motion to weaving. Hence the strain on the yarn in weaving is relatively great; and, accordingly, whilst machinery has done almost all that can be expected from it, at least all at present required of it, in cotton INTRODUCTION. xix spinning, — in weaving, although the power loom has been more than fifty years in use, from the time of its being invented by Doctors Cartwright and Jeffray, it has as yet established its influence over those fabrics only in which breakage is not to be apprehended from the performance of the motions. The finer departments of goods, which require nice adaptation in the means, have hitherto been unap- proachable by it — so great is the difference between the motions as performed in weaving, and the mo- tions as adapted to the weaving. For although cloth may be made by both modes of working, the one effects its object in dependence on the absolute strength of the yarn ; whereas, by the other, the yarn is subjected to the least possible strain in weav- ing. This adaptation is, therefore, the expression of the art of weaving, by which the motions are adapted to the yarn, and the tools to both. The Power Loom, from the first, has been chiefly in the hands of those who by circumstances were necessarily little acquainted with weaving as an art. Weavers, in general, who have the greatest know- ledge of weaving, have the least acquaintance with machinery ; and engineers and mechanics, to whom the superintendence of weaving by power properly belongs, are necessarily ignorant of weaving. There is thus a want of communication between them, by which the progress of power loom machinery has been very much retarded ; and hence a general coarseness of expression characterizes all this sort of agency as applied to weaving. XX INTRODUCTION. No attempt has been made in books to communi- cate this art. Treatises on weaving have, hitherto, confined themselves to the description of the cord- ings for the formation of figures, in fancy weaving, and tweelings ; or calculations connected with the warp. The art of managing the yarn in the loom has been left in the hands of the weavers, untouched by them. But although the art is to be found among the weavers only, it is very rarely to be met with among them in a state properly or fully exemplified. There is generally so much of a rude and indistinct ex- pression given to the art in their practice, as scarcely to preserve the lineaments of the system, so that a considerable knowledge of weaving is necessary to trace it properly, as even presented by them. The subject is, therefore, inaccessible to the engi- neer, and the manufacturer by power looms has no sufficient assistance of which he can avail himself. The method of working out his object by experi- ment is uncertain, expensive, and too slow for his immediate purpose. He therefore follows the track as it has been opened up, and is followed by others; and as the knowledge by which they are led is chiefly borrowed, it is of little use, (even supposing it were the result of experience obtained in this se- cond-hand manner,) out of the direction from which it was taken. Hence weaving by power has, almost from neces- sity, been confined to coarse and heavy fabrics; and the adaptation of the loom even to these, has but INTRODUCTION. xxi lately begun to assume a general character of fit- ness. At first, the arrangements as used in weaving by the hand loom were closely imitated, and with little success, as the difference in the agency, as in- fluenced by power, was not sufficiently understood. This result, however, gave rise to the reaction in opinion, which is at present so frequently met with, — that they are guided by dissimilar principles. But this opinion arises from attending to the dissimilarity only, as presented in the means, and not to the prin- ciples as affecting both. In hand weaving the weaver is the machine on which the power acts by will at various points on the apparatus, for effecting his purpose. This is done by motion adapted to the work, which is learned by practice, and tools adapted to both by experience. These two conjunctions in art must be present to ensure success, in a high degree, to weaving by either mode. But as the power loom springs from the hand loom, and is indeed merely the completion of the combination of motions as begun bythe use of levers — as treadles, and the invention of the fly shuttle, the same general principles of weaving are applica- ble to both. The power loom, accordingly, may be so far complete as to motion, and yet inapplicable to the work from a want of adaptation. The motions of weaving are necessary to the loom in any kind of work, to weave at all ; and the adaptation of both the motions and the machinery is necessary to weav- ing, treated as an art. The adaptation of the loom xxii INTRODUCTION. is thus the completion of the machinery as applied to weaving, and requires both a sufficient power in dealing with the capabilities of machinery for the purpose, and a sufficient knowledge of the art of weaving to apply the machinery in accordance with it. This conjunction of machinery with art has never been sufficiently attended to in weaving by power ; or, rather, the means have been supposed to be incompatible with it ; and, accordingly, weav- ing by machinery has been confined to work which requires the least art in the adaptation of the means; and hence, from the difficulty of combining a suffi- cient knowledge of both weaving and machinery, the power loom is still inapplicable to fabrics in which the greatest adaptation is necessary. Fine muslins, for example, in its present state, are be- yond its reach ; and little has been done with it in the weaving of checks. In the linen manufacture, although it is in use, its success has been much more limited than in the cotton trade ; and in the silk, it is perhaps still more so, although it is not less adapted to it. The woollen trade is a more extensive branch of our manufacture than either of the pre- vious two, — employing probably about 50,000 hand looms, and the proportion of the power looms may be about 1 0 per cent. Much, therefore, remains to be done with the power loom ; and as the art of weaving, by which it must be directed, is best exemplified in connexion with the development of the means, I have endea- voured in this work to trace the progress of weaving INTRODUCTION. xxiii from its commencement, for the purpose of pointing out the agency in its simplest state, and the improve- ments and modifications made in it, to adapt it to the various fabrics which come under the denomin- ation of plain weaving. This forms the subject of the present volume ; and as the great design of the work is to forward improvements in the manufac- turing of cloth by machinery, the line in the order of their proceeding from hand to power is thus pre- served, and, it is hoped, presented sufficiently clearly to enable the engineer, and the manufacturer by power looms, to see what is required in adapting this machinery to the various fabrics to which it is at present applied, as well as to those fabrics to which, as yet, it has made no successful approach. The art of weaving is therefore treated on common princi- ples, and in detail, as applicable to the various fabrics made of the usual materials as worked in the loom; and with the view of facilitating the extension of machinery to the subject, the author has presented drawings of his power loom for fine goods, and like- wise of his dressing machine to act in conjunction with it. These two machines are fitted, it is hoped, to bring the muslin trade within their influence ; and his loom for weaving checks will, it is presumed, do what the trade requires of it. The loom for fine goods is worked by springs ; and that which he has presented as adapted to sail-cloth, is constructed on the vertical principle of weaving, with the lathe horizontally placed, so as to strike the fell in a manner similar to the tilt hammer. xxiv INTRODUCTION. Three kinds of looms are thus recognised as neces- sary to bring all the fabrics of weaving successfully under machinery first, The common power loom, for the fabrics to which it is at present applied: secondly, The vertical loom, to the coarsest textures made of the most rigid fibres ; and thirdly, The spring loom, to the finest and most elastic, — as mus- lins, &c. Thus plain weaving by machinery will be com- pleted ; and fancy weaving considered with reference to power, will form the subject of a second volume. As the hand loom is likely to continue in use for two or three ages, the usual tables are subjoined, which may still be useful in manufacturing by it. PRACTICAL TREATISE ON WEAVING. ■ ♦ Plain weaving consists in the interlacing together of two lines of threads at right angles to each other. The long threads running from end to end of the piece are called the Warp; and the cross ones from selvage to selvage, or from side to side, the Weft. The in- terlacing of the warp with the weft by picking up each individual thread with some instrument, such as a needle, on which the weft may be wound, as represented in Fig. 1st, is darning, which is merely weaving in its first stage, and is the state in which weaving exists among all barbarous nations. 2. Any art in this state of society, is necessarily carried on by tedious methods with rude tools ; and B ll " PRACTICAL TREATISE in weaving by darning, the production is so dis- proportionate to the time employed in it 3 that the Fig. 1. Loom of the Middle Ages. The figure introduced above as illustrative of weaving by darning, is taken from a copy as presented by Mr Baines in his History of the Cotton Manufacture, from Montfoucon's Antiquity Explained. It is a representation of European weaving as it may be supposed to have been practiced in the 3d or 4th cen- tury, on the authority of some illuminated designs in old books, which are regarded by Montfoucon as belonging to that period. The figure represented in the act of weaving is a woman stand- ing in front of the frame, which consists of two upright posts ON WEAVING BY HAND. 19 attention could not be long directed to it without perceiving that the process was capable of great im- provement. 3. Accordingly we find that society had not ad- vanced even into the semi-barbarous state, before it was discovered that by attaching a tool to a certain quantity of the warp, that portion of it could be in- stantaneously raised to open a passage through the yarn for the introduction of the needle, or shuttle, and thus the weft shot could be thrown across the connected together by a transverse one at the top and the bottom. The web is extended in a vertical position ; the upper end of it being attached to a transverse rod at the top, and the other end to a rod similarly placed below at the middle of the frame. But it will be seen that there are several rods here ; and about this part of the frame, and the tackling represented below as treadles, there is considerable doubt as to the manner in which they effect their purpose. Mr Baines speaks of the loom as distinguished by little pecu- liarity, or as similarly constructed to the common hand loom. But if there is any thing more clear than another about it, it is the dissimilarity as contradistinguishing the two frames, ap- parent even at first sight, and this impression is not diminished by an attentive examination of it. European weaving at the time to which we refer, and long afterwards, was a domestic employment carried on chiefly by women ; and as the fabrics were designed for their own circle, and frequently for their own personal ornament, the loom con- trived for the purpose was rudely made, as might be expected, and intended both for plain and fancy work, according to their notion of the art of weaving ; as figures in the cloth were effec- ted rather by the needle than the shuttle. The art, accordingly, was in that transitory state between darning and the use of some sort of means for shedding the web 20 PRACTICAL TREATISE whole web as soon as one thread of the warp could be picked up in the process of weaving by darning. 4. This shedding tool is called the Heddles, or Healds, and consists of at least two pieces, or leaves, containing together as many heddles as there are threads in the warp. Fig. 2d. is a representation of an individual heddle, with the thread drawn through its eye ; and the range of these, as seen in Fig. 3d, connected together and extended on two thin rods, with treadles, as the representation above evidently indicates. The loom seems likewise to be designed for two persons to work at it, on different pieces, or on the same piece as might be required, on opposite sides of the frame ; otherwise there seems to be no use in representing a pair of treadles on each side of the loom. If the treadles are brought to act on the web here, it follows that the rods are used for the purpose of deflecting the warp, and that the manner in which the treadles act in shed- ding it, is by a sort of heddles, not represented, but acted upon, by what seems to be, or may be, something like rectangular levers put there for that purpose. The drawing is doubtless not a correct representation of the art which it endeavours to portray, or it is an imperfect one. If the view of the matter which is here represented be correct, the web will be drawn from the rod or roller above, as it is wrought, and there seems to be some sort of leverage on the end of it for that purpose ; but it does not seem to be wound on any roller below, as the end of it appears to be hanging loose. The figure is not represented as using the treadles, but in the act of picking up the warp with a spindle in the right hand, which is probably likewise used for squeezing up the shot. The shuttle is in the left hand. But it is not unlikely that this mode of weaving may have been used in conjunction with the treadles for forming a figure on the cloth, and in that case, the pattern may have been drawn from the cross cords at the top of the framing, which do not seem to be there for any other purpose. ON WEAVING BY HAND. 21 or shafts, a «, is a leaf. The two leaves D D, making, in this case, a set, are represented in a working state as seen in an end view, in Fig. 4th, having one half of the warp through the fore leaf, and the other through the back leaf ; one thread being taken through each heddle of the back and fore leaves alter- nately; so that by raising either of the leaves, an accurate division of the warp, Fig. 3. Single Leaf. Heddle. with one thread up and one down all over, is instan- taneously formed. 5. This beautiful method of shedding the web with heddles, therefore, effects an immense saving of time in the process of weaving ; and is so great an improvement, that it perfects the principle on which weaving is to be carried on, and renders all further improvement applicable only to the manner in which the motions of weaving are to be performed, or to the instruments for effecting the motions. 6. This method of shedding the web was in use among all the semi-barbarous nations of antiquity, before any record was preserved of their transact- ions; and when, or where, this great improvement was first invented, is therefore unknown. Weaving with heddles was so generally in use among the 22 PRACTICAL TREATISE Chinese, Indians, and Egyptians, at a very remote period, that no special notice is taken of it by the o Fig. 4. Lateral Section of the Old Hand Loom. oldest writers. Indeed, it is rather from incidental notices of the subject, and representations of the Arts in old prints and hieroglyphics, that we have some distinct notion of the state of weaving among the ancients. 7* Fig. 5th is a representation of an Indian ON WEAVING BY HAND. Loom,* as it now is, and as it was, thirty centuries ago ; from which it is quite apparent, that little or no further improvement of it was made among those nations that were formerly so celebrated for their skill in manufactures, from a period long before our acquaintance with them commences, to the present day. Fig. 5. Indian Loom. * Among the many passing notices which are frequently met with in books of travel, and in popular works on the state of weaving in the East Indies, there is none that conveys such a notion of it, as a person practically acquainted with the sub- ject can say what really is the state of the art, as it exists among them. A rough outline of the mechanical means is given, bui the points of value as determining the question are wholly lost 24 PRACTICAL TREATISE 8. Weaving as carried on by this almost univer- sal method, consists in the performance of three motions in succession, and these are : — First, — The shedding of the web, for the intro- duction of the shuttle with the weft shot. Second, — The throwing of the shuttle through the shed. Third, — The striking home of the shot. sight of ; namely, the adaptation of the tools to the varieties of work, and the skill as manifested by them in the management of the yarn. It is true that a certain lauding style has long been fashion- able in speaking of Indian weaving ; and the weaver is represented as being fitted with an organization peculiarly adapted for his work. This sort of testimony, however, is nothing to the point in question, and indeed, in any case, is valueless, from the in- competency of the parties to give an opinion on the subject. The points in question can be known and estimated aright only by those who are thoroughly acquainted with weaving. Travellers, and mere bookmakers, cannot be expected to possess such a knowledge ; and hence the state of the means by which the art is properly exemplified, as used for fine or coarse work, such as the size of the shuttle — the build of the heddles — the depth of the shed — the tension of the web — the length of the stretch — the state of the paste, and manner of using it in the process of dressing, are nowhere noticed, so far as I have seen, as of any specific value in weaving ; so that we can have no idea, relatively, of the quantity of work so far as labour is considered, which an Indian weaver may be able to turn out, compared with an English one. The tools, doubtless, are in a primitive state, but such a condition is by no means incompatible with some degree of skill in the management of the yarn, although it is unavoidably attended with the use of expedients in weaving by which time is lost, and thus the quantity of the work is diminished, and its quality impaired, notwithstanding every care that can ON WEAVING BY HAND. 25 9. The manner in which these motions are per- formed varies in different countries, according to the advancement of the art, or the skill of the weaver. But as his object in all the arrangements which he may make for so doing, is to be enabled thereby to obtain the greatest speed in weaving with the most be taken with it in the weaving. The web is woven, as repre- sented in the above sketch, which is a common print illustrative of Indian weaving, very near the ground, and in that respect, the yarn is placed where it is most easily kept in a proper state for weaving, a circumstance of great importance to the work in a country so warm as India. The weaver, accordingly, that he may get sitting at his work' digs a hole or ditch, in the ground, immediately under the place where he extends his web. Having suspended the heddles from jacks above, he attaches the leaf of each shed to the respective great toe of each of his feet ; or, in some cases, he uses treadles in a rude manner, with the one end resting on the ground, and the other suspended to the heddle cords in place of his toes, on which his feet rest in weaving. The lathe, or rather the reed, is suspended by a cord at each - end to the upper framing of the shed in which he works, or, in case it be in the open air, to the branch of some tree which has been selected on account of its fitness for that purpose. The shuttle is, in some cases, long, so as to extend from side to side of the web, and is used in that case, for squeezing up the shot to the fell, as well as for introducing it into the shed ; in other cases it is short, like the old hand shuttle, and is thrown in a similar manner. The paste for dressing is stated by some to be made of rice, by boiling it in a little water and using the decoction without the grains ; and, according to others, as seen in Mr Baines History of the Cotton Manufacture, the dressing is made from a root called Kandri, which yields, by preparation, a starchy matter, used by the weavers of Bengal for that purpose. 26 PRACTICAL TREATISE ease, that method is adopted which he thinks will best enable him to effect his purpose. 10. Accordingly, as it would be inconvenient to have the warp for a long piece stretched out at its full length, the weaver invariably has it wound on a roller, or beam, which he puts in a frame to pre- serve the uniformity of its tension in weaving; hav- ing previously drawn the yarn through the heddles, and what is called the reed, represented in Fig. 6th. Fig. G. Rood, This frame is called the loom, of which Fig. 4th is a lateral section. A A is the frame ; B, the yarn beam ; C, the warp line : and a section of the plan is seen in Fig. 9th, in which the corresponding parts are referred to by the same letters. Fig. 7. Heddlc Hook, and Fig. 8. Reod Hook, half tlio usual size. 11. The two operations of heddling and reeding are performed separately with athin hook, which, for the heddles, is such as that represented in Fig. 7th, in this manner. The weaver hangs the heddles imme- diately in front of the yarn beam, and commences the ON WEAVING BY HAND. #7 operation on the right hand side, by taking the first heddle on the back leaf, into the eye of which he Fig. 9. Section of Plan of the Old Hand Loom, taken im- mediately above the Heddles. puts the hook, when an assistant immediately places in its bight the first thread of the selvage, which the weaver pulls through, and then another heddle, the first on the fore leaf, is taken in like manner, and so on alternately, till all the yarn is drawn through. 12. The reeding of the web is more quickly per- formed than the heddling, inasmuch as two threads, the one from the fore leaf and the other from the back leaf, are taken together with a similar instru- 28 PRACTICAL TREATISE merit, (represented in Fig. 8th,) through hefcween each split or dent of the reed in succession, till the whole of the warp is reeded. The ends of the threads thus drawn through, are then neatly and evenly fastened to the cloth beam E in front of the loom, as seen in Fig. 9th, by being attached to a rod /, which is connected by the cords k k k to the groove y, in the beam for that purpose; and the web, which is tightened by what is technically called the bore- staff, F, is then in a fit state to be mounted, that is, to have those appliances put up and adjusted, with which the weaver performs the motions of weaving. 13. The heddles are the first of these, and are mounted in such a manner, that either the back or fore leaf may be instantly raised with an alternate motion perpendicular to the yarn. 14. This is frequently done, as represented in Fig. 4th, by suspending them from a roller H, attached to the bearer J, the back and fore leaves being on its opposite sides ; and as the heddles are worked by the weaver's feet, he places for that pur- pose two levers, called treadles, G G, so far under the web in the direction of the yarn, that when sitting on his loom at work, his right foot may rest on the one treadle, and his left on the other; and as the treadles are suspended from the under side of the heddles by the cords, b b, c c, d d, the one treadle being attached to the back, and the other to the fore leaf, and therefore balanced by the roller above, the weaver has only to press down the one treadle and the other alternately, as the shot is thrown in, ON WEAVING BY HAND. 29 and the shedding with one thread up, and one down, according to the draught in the heddles, is thus easily and beautifully effected. 15. The throwing of the shuttle is done without the aid of any mechanical contrivance. Fig. 10th is a represention of the shut- tle. The weaver merely takes it in his hand, and throws it through the shed from the point of his fore Fig. 10. Hand Shuttle, finger, catching it with the fingers of the other hand, as it emerges from the shed on the opposite side. He then strikes the shot home, and the reed is the instrument with which this is done; but as it is slight in its make, like a long comb, its pressure is rendered effective, and weight imparted to it, by its being put in a frame. * 16. This frame is called the Lathe, seen de- tached in Fig. 11th, and suspended from its place 1 i — ti T 0 p 0 T 0* 1 Fig. 11. Hand Lathe. 30 PRACTICAL TREATISE in the loom at O, Fig. 4th, and moves or oscillates perpendicularly, in the space between the fell or verge of the cloth n, and the heddles, like a pendulum. The two arms pendant o o, are called the swords and the transverse piece o\ the sole. The reed is set in the groove e, seen in Fig. 4th, in the sole be- tween the swords; and forms a wall behind to guide the shuttle in its passage through the shed; whilst a projecting piece of the sole in front, or rather a thin strip of hardwood f, nailed at this part of it, to prevent the lathe from being worn by the shuttle, and called the race, supports it beneath. Above the reed is sup- ported in a groove in the upper shell P, which like- wise forms a handle, by which the weaver, as soon as he has thrown in the shuttle, seizes the lathe with the hand thus disengaged, and drives or strikes the shot up to the fell. 17. Thus each hand is alternately used in throwing the shuttle and working the lathe; and as the operation is carried on, the space in front of the heddles gets worked up, so that the room be- comes insufficient for the motion of the lathe. The weaver therefore stops as every two inches or thereabouts of cloth are worked, and withdrawing the bore-staff, turns the cloth beam so much with the handle K, whilst its return is prevented by the click L, acting on the ratchet placed at the end of it for that purpose. This operation is called drawing the bore. 18. This is the manner in which weaving was carried on, with some variation, among all nations down to the year 1738, when a great improvement ON WEAVING BY II AND. 31 was made in the working of the hand loom, which rendered it three times more productive than it was before. This was the invention of the fly-shuttle. 19. This great invention, for which we are in- debted to Mr John Key, an ingenious weaver, a native of Bury, in Lancashire, consists merely in adding to the sole of the lathe on each side or end a small box u u, made in continuation of the race beyond the swords, for the reception of the shuttle, with a spindle to each tt, fixed above it parallel with the race, as seen in elevation in Fig. 12th, and in EE \ / u 0 =&n — = \ M r ? 0 \ ? iLJxasci r -f — r~ — j m ~~ * l Fig. 12. Fly Shuttle Lathe. 0 0 u u Fig. 13, Section of Plan. of do. section of the plan in Fig. 13th. There is then a bit of wood called the driver or picker, variously made, as represented in Figs. 14, 15, 16, and 17, fitted to slide on the spindle in each box ; and to keep it steady 32 PRACTICAL TREATISE in motion, it is furnished with a tongue or tenor y, at its lower end, so as to work in a groove or slit, made Figs. 14, 15, 16, and 17, Drivers, one fifth of the common size. in the race immediately under it for that purpose. The two drivers q q are connected together with the fly-cords/?/?, which the weaver when at work on his loom, holds in his hand by a handle n, called the fly-pin. The shuttle, made as seen in Fig. 18, is then Fig. 18. Fly Shuttle, one fifth of the common size for Muslin. put in the box in front of the driver; and as the cord is so long as to permit that driver only, with the shuttle before it, to move to the end of the box, whilst the other driver is at the entrance, the weaver has there- fore merely to jerk the fly-pin gently in the direction across the web, and the shuttle is thrown through the shed into the opposite box, pushing the driver before it. 20. The shot thus thrown in, is then struck home with the left hand, which always rests on the lathe for that purpose. 21. These motions by this method of weaving are performed in a very short space of time ; usually, on yard wide work, at about the rate of an 100 shots per minute. In broad work where the shuttle re- ON WEAVING BY HAND. 33 quires a longer time to traverse the web, the speed is, of course, diminished, perhaps to about 80. But, in work of this sort especially, an increase of speed is not the only gain derived from the employment Fig. 19. Transverse Section of the Modern Hand Loom. of the fly-shuttle, inasmuch as all work woven by the old method, of a greater width than the weaver could embrace within his extended arms, was ne- cessarily done by two weavers, one at each side of the web to receive and return the shuttle, and this they could not do at a rate exceeding 40. Whereas by the fly shuttle, speed is obtained to such a degree, c 34 PRACTICAL TREATISE that it is limited only by the strength of the weaver to maintain it, or by his art in managing the yarn and the implements so as to fit them for sustaining a very high rate of working : and in respect to speed in shuttling, therefore, the hand loom is perfected by this invention. 22. But although the success of this very simple contrivance was complete, and effected the greatest possible saving of time in shuttling, a loss was ne- cessarily experienced every bore in withdrawing and adjusting the bore-stafF, which was felt to be the more inconvenient, from the very efficiency of this new method of weaving. Attempts, accordingly, were soon made to get rid of this inconvenience, and these ended in the displacement of the bore-stafF altogether, by the introduction of that beautiful me- thod of tightening the web, by what is technically called the friction pace, seen in Fig. 19th, on prev- ious page, which is a transverse section of the com- mon hand loom, with the roll removed, to show a full front view of this apparatus. 23. This method of pacing the web consists merely in passing a cord v, two or three times round the end of the beam, and attaching to it a weight or loaded lever Y, hung in opposition to the warp, by which the tension of the web is maintained and ad- justed, whilst this lever-weight is balanced by a small counter-weight Z, suspended from the other end of the cord in front of the beam. The beam is, there- fore, by this means, converted into a friction roller, which not only permits the bore to be drawn with- out any of the inconveniences and loss of time at- ON WEAVING BY HAND. 3.5 tendant on the use of the bore -staff, but with the additional advantages of a uniformity of tension, sufficiently so, at least, for practical purposes; and a resilliance in action to the motion of the shed, un- attainable by the other means. 24. This method of pacing the web was, therefore, highly succesful in practice ; not only because of its saving time for shuttling, which is a positive gain, but from its being so completely adapted to weaving, that it has become as essential to it as the fly-shuttle itself. 25. But speed in shuttling is merely a means to speed in weaving ; and will be effective in produc- ing the greatest quantity of cloth in a given time, only in so far as the breakage of the yarn is pre- vented, that the rate of shuttling may be well kept up. For this purpose, therefore, the weaver exerts his utmost skill to devise and employ every means in weaving to save the yarn : — First, — In preparing the yarn, dressing it in such a manner, as to impart the utmost strength to it of which the process is capable. Secondly, — As to the position of the yarn or web in the loom, that it suffer the least strain necessary in weaving — and Thirdly, — That all the motions of weaving are performed with the least possible injury to the yarn. 26. This view of the subject leads us to the con- sideration of weaving as a process carried on by art; and dressing, as a preparatory process essential to weaving : — and 27. First, then, — With reference to dressing, we 36 PRACTICAL TREATISE may observe ; — that threads made of any fibrous ma- terial, such as Cotton, Linen, Flax, or Wool, are formed by laying the filaments of which they are com- posed parallel to each other, and then locking them together by imparting twist to them. But as the ends of the filaments which are not secured by twisting are thrown from the surface of the thread by the centri- fugal force of its rotation on its axis, the yarn comes from the spinner in a rough and woolly state, in which it is unfit for being woven, from the unavoid- able interuption and breakage of the yarn by these filaments in shedding, especially where the work is fine. 28. Now the process of dressing consists in lay- ing these filaments along the surface of the yarn, and securing them in this position, by the application of paste with a brush. Dressing is, therefore, a pre- paratory process to weaving properly so called, and so highly necessary to it, especially to fine work, whether cotton or linen, that the success of the weaver may be ascertained from his manner of per- forming it; and, as the object of the process in giving it a smooth surface, is to impart to the yarn the utmost strength of which it is capable, this must be done with the least waste of its strength in the per- formance of the process. 29. Now the web is dressed in the loom, stretch after stretch as it is worked, leaving about two inches of the old dressing behind the heddles, to which the new is to be joined ; and the general practice in working with clasped heddles, is to draw over the web at the end of the dressing to increase the length ON WEAVING BY HAND. 37 of the stretch, from the supposition that a dressing* a little longer may be done as soon as a shorter one. But this practice is over-done, so that the yarn is very frequently strained from the length of the stretch. Two feet two inches is a sufficient length of dressing for very fine yarn ; but for common or coarse fabrics, the weaver may take as much of a stretch as he conveniently can, which is about three feet. 30. As the yarn is warped, of which we shall speak by and by, in half gangs, each consisting of a certain number of threads run together from be- ginning to end of the web, for the convenience of beaming, and starched after it comes off the mill, the threads of the half gangs cohere together as the strands in an untwisted cord ; and were the paste applied to them in this state, the brush could not sufficiently reach them to lay the fibres, notwith- standing that the yarn would suffer severely from its friction in working through them, without being able to clear them out individually ; and thus much time would be wasted in separating them, when the yarn, after all, would be in an unfit state to be woven. 31. The yarn must, therefore, be prepared for the application of the paste — it must be opened up, so that the threads may, as much as possible, be in- dividually clear of each other. This clearing up of the threads is called redding the web, and for the facility of doing so chiefly, a third rod, the lease rod A, Figs. 19th and 20th, is used, and put in a shed * That portion of the weh which is dressed at a time, is called a dressing. 38 PRACTICAL TREATISE formed with the threads, in couples up and down alternately. This shed or rod, is cleared down to Fig. 20, Lateral Section of the Modern Hand Loom. the beam ; all the rods are then taken out, and the web is effectually cleared up by brushing it once or twice over with a dry brush. The yarn is next ex- amined for the purpose of picking it of any knots, and piecing any threads, otherwise faulty, which might give way in weaving ; and the web is now in a fit state for the appliaction of the paste or dressing. 82. The dressing is made of flour and water boiled together, till the glutinous and starchy matter ON WEAVING BY HAND. 39 of the flour are thoroughly incorporated. The time necessary for effecting this properly, will vary. It may be sufficiently done with about half an hour's boiling ; but the process will be facilitated, and the paste improved, by previously soaking the flour in water for a day or two. The dressing, as made up for use, should be about the thickness of good honey; and as the quality of the paste is essential to the strength of the yarn, it must be made of the best material — of the best American wheat flour. 33. Weavers in general, prefer old dressing, from its being less apt when softened by age to twist the yarn together, or plait it, as it is called, in dressing. But as this quality of the paste is the result of a loss of tenacity or strength, the yarn when dressed by it is weak in a proportionate degree ; and, moreover, as plaiting is but indirectly dependent on the quality of the paste, and directly on the manner of applying it, and is, after all, an indication of ineffective brush- ing — either that the dressing is unequally, or too slowly applied, the remedy must be sought for in the working of the brush. 34). As the brush is the great instrument in dress- ing, on w T hich the quantity and quality of the work directly depends, it must be made of the best strong boar's hair ; long in the staple for fine yarn, and of a length and breadth such as the weaver can handle with ease; 12 inches by 2 is the common size as used in Scotland, although they are generally a little larger in England; and as the dressing is more easily seen on black hair, it is preferable, perhaps, on that account, from its colour. Although plaiting, 40 PRACTICAL TREATISE except from accident, will not take place with a bad brush in a good hand, bridging, that is, two or more threads connected together by the filaments trans- versely, to a greater or less degree, is inevitable from the weakness of the brush. But besides the weakness of the brush from its being made of insuf- ficient stuff, or from the failure of the hair by split- ting from use, bridging, like plaiting, will take place from ineffective brushing, by weakness in its action from working it in a sloping direction on the yarn. 35. Now as the filaments on the surface of the yarn must be laid in the direction of the threads, the brush in laying them, must move in the same direction, with the force of its bristles acting as much as possible at right angles to the threads. The face of the brush must therefore be flat, to have the greatest acting surface on the yarn, and the bristles should be set perpendicularly in the stock, that they may act in the required direction with the utmost effect. 36. This right angular position of the brush in working on the yarn is thus the best, both for lay- ing the filaments and applying the paste; but as the securing of them in this position, so as to impart the utmost strength to the yarn from the paste, is de- pendent on its quality, the dressing should be as strong as the brush can lay it on, without injuring the yarn by the friction of spreading it. 37. Now this friction is chiefly dependent on the adhesion of the paste to the brush, and the cohesion of the paste itself; and both of these kinds of friction may be much diminished with advantage to the yarn ; ON WEAVING BY HAND. 41 that from the cohesion, by rendering the dressing friable by thoroughly working it with a flat stick on the board, on which it is made up in small quantities for immediate use. The dressing thus prepared will have a creamy pulpy appearance ; and as it will be used before fermentation affects it, it will have the friability, without the weakness, induced by that process. And as the adhesion of the dressing to the brush is increased by using it with its bristles cloated with old paste, it must be kept clean, washed at least every day ; and it will be found highly bene- ficial in dressing, as it diminishes the friction, and facilitates the distribution of the paste, to wet the brush slightly immediately before it is to be used in applying the paste when commencing to dress. 38. The web and the dressing being thus pre- pared, the weaver dips the brush lightly in the paste; and as there are two brushes, one for each hand, he spreads the paste orer the face of the brushes by rubbing them lightly together, and commences dressing, by stroking the yarn gently near the tail or termination of the stretch towards the yarn beam, against which he is standing in a stooping posture to work the brushes. The next stroke or two is taken a little higher, till he reaches the heddles, when he begins to double the brushing by using both of the hands alternately ; always taking care at the end of every stroke, to raise the brush out of the yarn in a sloping direction, to prevent the form- ation on the threads, of little sliding lumps, from the loose filaments and paste, called beads ; and to keep the web as much as possible undisturbed by 42 PRACTICAL TREATISE the brushing, the one brush should not be raised out of the yarn, till the other has entered upon it in commencing the new stroke ; and entered likewise as it left it, but with less obliquity. The motion of the brush should be quick, steady, and light, and carried freely along the yarn; and as there is a tend- ency in the web, from the want of support, to yield under the brush, however lightly handled, an addi- tional tension must be given it ; and this should be done by the bore-staff, which, when thus used, in conjunction with the pace, has an advantage in dressing, that the pace used singly does not possess; inasmuch as the web is brushed in brush-breadths at a time, and there are always three or more in the breadth of the web, the stretching of the portion un- der the action of the brushes does not expose the rest of the web to the additional tension ; and thus, in beginning to weave the new dressing, there is less variation from the straight line of the fell, as left at the previous dressing, and, therefore, less difficulty in joining the new cloth to the old, than if the tightening of the web had been wholly effected by the pace. 39. The paste is applied in repeated portions according as the yarn may have taken it on ; and in such quantities at a time, as neither to weaken the yarn by over-loading it with the paste, or by over-wetting it, to strip it ; nor in so small quan- tities as to fret the yarn by the friction of brushing it. 40. By this manner of applying the paste, layer after layer, the yarn is strengthened as the process proceeds, and by the time a sufficiency of paste has ON WEAVING BY HAND. 43 been applied, the body of the thread has acquired a firmness by which it is prepared to undergo the action of drying ; and thus, plaiting, which takes place only in this stage, in changing from the wet to the dry, and chiefly from being over-wetted irregu- larly, is prevented. 41. The drying of the web is facilitated with ad- vantage to the yarn by slightly raising one of the sheds, the lease-rod chiefly, so as to assist the action of the brush, which is used occasionally with the one hand, in clearing the yarn, whilst the other is moving the fan over the web to remove the damp atmosphere from it. The yarn thus managed, is dried equally throughout the stretch, so as to pre- vent plaiting either by the action of the fan or the atmosphere. 42. Fig. 21, is a representa- tion of the fan, which, it will be seen, is wing shaped ; and to prevent the yarn from being in- jured by the ruffling of the fila- ments, any thread which may give way in the latter part of the process of brushing should not be tied, nor should the yarn be touched, if possible, in any man- ner that may disturb the threads till it is nearly dry, when it is stroked once or twice over with a brush rubbed with grease, and all danger is then over.* 43. The lease rod is now put in, and cleared * Dr. Ure in his Dictionary of Manufactures, page 136, 3d edition, article Bleaching, in speaking of the origin of spangs, 44 PRACTICAL TREATISE down to the beam ; and so should the second rod, lest there be some obstruction. But if the process has i. e. stains arising in the cloth in the process of bleaching, gives his opinion decidedly, that they result from the grease made use of by the weaver in the process of dressing the yarn, and in sup- port of that opinion he says, — " The stains which come out upon maddered goods, in con- sequence of defective bleaching, are called in this country Spangs. Their origin is such as I have described above, as the following statement of facts will show, The weaver of calicoes, receives frequently a fine warp so tender from bad spinning or bad staple in the cotton, that it will not bear the ordinary strain of the heddles, or friction of the shuttle and reed, and he is obliged to throw in as much weft as will compensate for the weakness or thinness of the warp, and make a good marketable cloth. He of course tries to gain his end at the least expense of time and labour. Hence, when his paste dressing becomes dry and stiff, he has recourse to such greasy lubricants as he can most cheaply procure ; which are commonly either tallow or butter in a rancid state, but the former being the lowest priced is preferred. Accordingly, the weaver, having heated a lump of iron, applies it to a piece of tallow held over the warp in the loom, and causes the melted fat to drop in patches upon the yarns, which he afterwards spreads more evenly with his brush. It is obvious, however, that the grease must be very irregularly applied in this way, and be particularly thick on certain spots. This irregularity seldom fails to appear when the goods are bleached or dyed by the common routine of work. Printed calicoes examined by a skilful eye, will be often seen to be stain- ed with large blotches evidently occasioned by this vile practice of the weaver." The above passage is a striking example of the errors which are frequently committed by men even of great intelligence, in the description of processes with which they are practically unacquainted, in trusting to casual observation only. The description, indeed, is founded on a misconception of the process ON WEAVING BY HAND. 45 been properly done according to the manner here re- commended, and with good brushes, the dressing may- be finished with scarcely a thread sticking together. of dressing. The grease is not only nowhere used in the man- ner represented by the Dr., but it is not even used for the object for which he imagines it designed. The iron is made use of by the weavers in England for no other purpose than to dry the yarn ; and in Scotland it is not used at all, because, in general, as the goods made there are lighter set, and, indeed, in the cotton line, almost altogether of a lighter kind of fabric, than in England, the yarn can be dryed with sufficient ease by the fan, and in a manner more suitable to the yarn. But grease used in any manner in a considerable quantity, is injurious to the yarn ; the object in the use of it as a finishing to the dressing, is to prevent the yarn from hard- ening by desiccation, which is effected by coating the surface slightly with fatty matter. But if it be used in any considerable quantity, so as to affect the body of the thread, it does so by diminishing the cohesion of the paste, and by that means weak- ens the yarn. It is, therefore, used in small quantities by all weavers, and chiefly to soften the surface filaments, so as to facilitate the gliding of the heddles over them, that the eyes and the yarn in working with clasped heddles, be as little as possible injured by the friction in putting them back. Muslins are generally wrought in Scotland with clasped hed- dles, and on that account the grease is the more necessary to the work. But in Lancashire, where the eyed kind is commonly used, it is often dispensed with altogether ; and, indeed, this is the case in both countries, when the work is wrought in this manner, from motives of economy. When, however, it is used in either England or Scotland, it is applied with a brush, and the quantity required is so small, that two or three ounces even for Muslins, which relatively need the most, are sufficient, according to the common practice, for a web of 120 yards in length. The grease used is generally tallow, sometimes palm oil ; but tallow is preferred, because as it is harder, it is better adapted on 46 PRACTICAL TREATISE 44. With reference to that position of the yarn in the loom as best adapted for weaving, we may that account, for being used as required in a sparing manner. The object in the use of the tallow is thus chiefly to soften the surface filaments of the yarn, so as to prevent them from acting in a filing manner on th e heddle eyes in passing over them. If grease were in any degree a remedy for bad yarn, the weaver would, no doubt, have much occasion for it. The spirit of competition in the struggle for cheap production, throws into his hand a great quantity of stuff which is unfit for weaving. The weft, too, in many cases, is so bad, that it can scarcely be wound. Goods so made, it is obvious, cannot give satisfaction to the consumer, and tend to injure the trade by limiting the demand for the article. This practice is more especially confined to in- ferior houses, and, no doubt, in time, it will correct itself, like all other evils. But without waiting for the remedy in the usual way, the introduction of machinery to the muslin depart- ment, where the practice is attended with the greatest injury, by rendering it directly the interest of the manufacturer to use good yarn, will, by and by, place the trade permanently in a state advantageous for all parties. But at present the manu- facturer has little direct interest in the quality of the yarn which he purchases. His object is to get it woven, which he can easily do, and that of the spinner to get it sold. In both cases, com- petition forces them to produce their respective goods at the least cost. The quality of the yarn is, therefore, too much a secondary consideration with each of them ; and must continue to be so, so long as the weaving of it is done by hand. Hence the spinner is induced to work up short stapled, and inferior cotton, which is weakened by overdrawing it for numbers of yarn for which it is not fitted ; and the same principle which urges the manufacturer to adopt every means to cheapen his goods, forces the weaver, in the very unfavourable circumstances in which he is placed, to weave it. Thus, there is a general tendency throughout the manufacture by hand looms, to use in- ferior stuff. But the practice is less general in England than in Scotland, and is accounted for, independently of a greater ON WEAVING BY HAND. 47 observe, that, as a certain degree of strain must be borne by it, all tbat we can do, supposing this strain tendency to liberality in the* southern mode of doing business, by the manner in which the work is engaged for by the weavers there. In England, the weaver who has a loom-shop engages the work from the warehouse at so much a piece, in which pirn winding is included. The manufacturer furnishes him with the heddles and reed for each respective web, and the pirns are wound in the weaver's family, The journeyman weaver takes the work thus brought to him from the master of the shop, and is charged some threepence or fourpence out of the shilling of his earning, or the gross sum drawn from the warehouse, for the pirn winding and loom rent. If the web should not turn out favourably, he wont go on with it when business is in its usual way, as he can get a piece ready to his hand any where ; and as it is not the interest of a master weaver to lose a good hand, nor even to go on with the weaving of a bad piece, from which he receives a diminished return, the web is hurried back by mutual consent, unless the manufacturer agrees to make an arrangement suitable to the parties. But in Scotland, circum- stances render this course a matter of much greater difficulty. Each weaver there, in general, engages for his own work. The heddles and harness are his own ; and a practice is growing up of late, I understand, of making him furnish his own reed. The manufacturer, in case the weaver should return the work on account of its being bad, generally endeavours to bind him in the agreement for it, to do so with the heddles and reed in it. The weaver is, therefore, should he adopt this course to get quit of a bad piece, parting with implements which may be necessary to the next web ; and, at any rate, as he cannot lose less than a week by the change, he is induced in most cases, in compliance with his own quiet disposition, to go through with the work without receiving any adequate compensation for his loss, or, indeed, any compensation at all. Fine yarn, when bad, requires great skill in the management of it in weaving, and is always attended with a great loss of time. The Scotch weavers have so much to do with fine and 4cS PRACTICAL TREATISE at its minimum, is to place it in such a position in the loom, that the strain may be as equally as possi- ble diffused throughout the stretch. indifferent yarn, that they are greatly superior to the English in the management of it. But it is a matter of regret, that they are called upon to exercise so much skill to so little pur- pose. Their vocation is, doubtless, in a state of transition, as is the case, indeed, with every class which society has yet formed. Machinery is stepping in to do the labour for them, and till once they find their true places, as managers, attend- ants, and makers of this agency, they must suffer morally and physically in their relationship in life. The class, indeed, as at present constituted, must disappear, and, by the change, be placed in a position more favourable for the exercise of the faculties which have been already developed, as well as for the improvement of other powers necessary to the individual in maintaining him in a proper relationship in society, so as to fit him for still higher purposes in the changes or phases which the body politic may assume in the further progress of civilization. There seems to be a tendency in the popular treatises con- nected with the subject, in accounting for the causes which effect the condition of the hand loom weaver, greatly to under- rate the difficulty of acquiring the art of weaving. Mr Baines in his history of the Cotton Manufacture, speaks of cotton weav- ing as an easy sort of employment, requiring little strength, and less skill, which may be performed by boys and girls of twelve years old, and may be quickly learned by men who have been brought up to any other employment ; and this statement is quoted as conclusive so far as it goes, by the Edinburgh Review, Vol. 58, page 46, in accounting for the over-stocking of a depart- ment with labour in which it is so ill requited. But the anomaly is fully accounted for, by the relative freedom which the weaver enjoys in following his vocation, compared with that of most other trades, especially of those connected with the factory sys- tem, without grounding it on any distinctive difference in the relative difficulty of acquiring the respective mechanical arts. No doubt, if by weaving be merely understood the perform- ON WEAVING BY HAND. 49 45. Now, as the yarn is kept tight by extension between the two beams, it forms a straight line from Q to B, as represented in Fig. 20th ; and as this ance of the motions so as to be able to turn out cloth in some marketable state, it is true ; but it is equally true of any art, as understood in a similar sense. Boys and §irls of this age are able to do a certain description of work belonging to every trade ; and so may men who have been brought up to some other employment. But both the strength and the skill of such boys and girls will be very soon overdrawn upon, in the weaving of very common fabrics ; and men who have been brought up at some other business, rarely or rather never acquire the art of weaving, although they may contrive to make cloth. In point of fact, cotton weaving is one of the most difficult of all the mechanical arts ; and if we estimate the highest ex- cellence in it, as consisting in being able to turn out the greatest quantity of work of the best quality which the utmost strength of the yarn can be made to produce, very few are en- titled to the name of good weavers. I have seen a good deal of weaving, but I cannot say that I ever saw two good weavers, in this high sense in which I am considering the art ; and, indeed, if I were to be more explicit, I should be obliged to acknowledge, that I never saw one who altogether attained this high standard in weaving. Hand weaving, to be carried to the highest improvement in practice of "which it is capable, must be accomplished by weavers placed in the most favourable circumstances for it. The weaver must be exclusively employed at one kind of fabric — never, on any account, changing his hand to any other description of work ; and he must, likewise, be naturally well adapted for the peculiar kind of work to excel in it : he must have a nice per- ception of weight ; great command over the muscular system ; and sufficient energy to use his faculties in an effective manner. The number of good weavers, even in a modified sense, is very few. There may be in the Glasgow district, that is through- out Scotland, some six or seven in the muslin department, coming under this description ; and, in the same line, about D 50 PRACTICAL TREATISE line is merely the result of an attempt made by all the fibres of the yarn to equalize the tension among them, or, in other words, as the strain is in the direction of the warp line, it is in the best position in which the web can be put for weaving. 46. But it is not enough that the warp line is horizontally placed in the direction of the strain, it must also be in the direction of the stroke of the lathe. 47. Now as the lathe, it will be seen by Fig. 20th, is not hung from a point, or rather a line perpendicular to the commencement of its stroke at the fell, for reasons which we shall presently notice, but at about half of the length of the stroke from it, the warp line dips so much from the horizontal line, as to bring it to a rectangular line with the lathe when it strikes the fell, and, therefore, in the direc- tion of the stroke. 48. But although this is the best position in which the web can be put for resisting strain in weaving, the yarn may nevertheless be injured in this position by over-tension, and likewise by an injudicious length of stretch ; and therefore some practical knowledge of the strain which yarn is ca- pable of sustaining, becomes here absolutely neces- Manchester, perhaps, one. There is then a considerable class under these, respectable in their mode of working, in botii districts ; and, below these, again, the great body of the weavers may be ranged ; but out of this body, there is a large proportion who are not, nor never can be, weavers — they are merely labour- ers. In the coarser descriptions of weaving, again, such as calicoes and very heavy cambrics, a man has not sufficient strength to bring out the quantity of work which the yarn can easily be made to produce. ON WEAVING BY HAND. 51 sary to the weaver. He knows that much of the beauty of the cloth depends on the web being well paced ; and that under-pacing invariably imparts to the fabric a raw unskinned look and slack feel ; on the other hand, breakage in weaving is the in- evitable consequence of over-pacing. 49. The rule, therefore, is — That the web is to be paced as highly as it can stand, without injuring the yarn in weaving. 50. The proper length of stretch is far from be- ing an unimportant consideration in weaving ; as the yarn may be injured by its being either too long or two short. If it is too long, it must be weak- ened by the unnecessary continuance under strain in the loom ; or it may be strained, from an insuf- ficiency of spring for the shedding of the web, occa- sioned by the shortness of the stretch. Both of these extremes must be avoided; but when it is recollected, that the length of stroke of the lathe and depth of shedding vary very much with the kind of work in weaving, and that, as that portion of the stretch from the fell to the rods for preserving the lease behind the heddles, is taken up by these motions, its length must be regulated entirely by their size ; and so must the other portion, extending to the beam, that a suf- ficiency of spring to the yarn under the action of shedding maybe obtained: and therefore the proper length of stretch, it will be evident, can be deter- mined only as to the kind of work under consider- ation, — both with reference to material and make. 51. The materials in common use are cotton, linen, silk, and woollen ; and each of them has 52 PRACTICAL TREATISE some peculiarities in the weaving, which must be attended to, dependent on the rigidity of their fibres. Cotton in this respect may be regarded as the mean of these materials ; and as it is by far the most ex- tensively manufactured, and presents the greatest variety of fabric, some of the finer sorts of which, as pieces of art, requiring a skill in the management of yarn altogether unequalled in weaving, we shall begin with it; because we shall thereby gain a much better knowledge of the principles of the art, as exem- plified in its practice, than by selecting for that pur- pose the peculiarities of the others, which, after all, will be best brought out and illustrated as varieties of the subject. 52. Of the cotton fabrics, some are very heavy in their make — such as moleskins, corduroys, and imitations of woollen goods for mens' garments : some sailcloth is likewise made of it, although it is not well fitted for that purpose.* Then there * I am not aware that any sailcloth is made in this country from cotton, but a patent was taken out some few years ago in France, by a house at Rouen, in Normandy, for the manufacture of sailcloths from this material, and the patentees were en- deavouring to force the article into notice, by circulating printed testimonials from several marine officers and other masters of vessels who had tried it, and who spoke highly favourably of it ; but it did not seem to be taking well with ship-masters generally. The work was well enough woven, but whatever may be said of cotton as to its being used in fabrics which are so liable to great and sudden strain as ships' sails, the relative weakness. of its fibre, compared with linen, is a great objection to it ; and, moreover, as it absorbs much more moisture, the sails made from it must thereby be rendered heavy in the handling in wet weather, although, it is true, the cloth is more flexible than linen. ON WEAVING BY HAND. 53 are counterpanes, sheetings, shirtings, heavy domes- tics, and calicoes. There is next a class of goods made of dyed yarn, comprehended under the names of pullicates, ginghams, and furniture cloth. And, lastly, muslins, the finest of all makes : besides, mixed and fancy goods, of which at present we take no notice. Of all these makes there are a great many varieties. In the muslin alone there are at least six distinct fabrics; such as cambrics, jaconets, mediums, light jaconets, lawns, and books. 53. Now all these sorts of goods and fabrics, made of whatever material, are measured, with re- ference to fineness, by the reed, and with reference to make, by the grist of yarn in the reed. The reed is made to contain a certain number of dents or splits in a given space, which, in England, is generally 36 inches, but it is counted by the threads in an inch, or according to another scale, by the number of beers in 24 inches and a quarter ; and in Scotland by the the splits in 37 inches.* 54. The primary distinction then, between one fabric and another, is a difference in the grist of yarn, for the same count of reed. For example ; a 1400 calico, Scotch count, might be made of yarn No. 40 s j but the yarn for a cambric may be about 60 s , for a jaconet, 80 s , 100 s for a medium, for a light jaconet 120 s , for a lawn 140 s , and for a book of this count of reed, perhaps 200 s . 55. In all this adaptation, however, of the yarns to the reeds and makes, which is called setting or * The Beer is 20 dents, equivalent to what is called a Porter, in Scotland: 54 PRACTICAL TREATISE caaming, there is a considerable difference among manufacturers, occasioned chiefly by the market for which the goods are made. 56. The range of reeds from sailcloth makes, up to the finest muslins, is from 300 s to 3000 s Scotch count ; and in the yarns for warp, from 7 lbs. in the spindle linen, to about 450 hanks in the pound cotton.* 57. This prodigious variety of reeds and yarns, presents us with varieties of makes in weaving of a character almost opposite to each other. The one * Cotton and linen yarn, and even woollen, are sized or gristed on reels of different lengths, used exclusively for the respective kinds of yarn ; so that the count, or number of the yarn by which it is known, varies accordingly. This part of the sub- ject is explained in the latter part of the work in treating of the sizing of the yarn for different makes of cloth. Yarn so extremely fine as 450 hanks in the pound, has never yet been used in the making of muslins. Some of it is spun and doubled for the lace trade, as will be seen by Mr T. Houlds- worth's list. Bnt for muslins, yarn even so fine as 250 s is very rarely used. Such yam is necessarily made of the best of Sea Island Cotton, and the cloth as made from it, from the quality of the cotton, when well finished, has something of the lustrous appearance of silk. Were a piece of goods made from 450 s , and woven by one of our best weavers, and properly finished, it would be the most exquisite piece of cloth of the sort, that the world ever saw. But work so exquisitely fine is beyond the demands of the trade ; not that the difficulty of weaving it is any obstacle to its production, but it is not wanted. The public taste is not sufficiently improved to appreciate the value of such exquisite pieces of art ; and plied as it is, by the most vulgar spirit of competition, puffing, it has fewer opportunities of judging of the relative quality of goods than it otherwise might, from the quantity of trash which is so generally met with every where. ON WEAVING BY HAND. 55 kind of goods so strong and heavy, that weaving in any common manner, can scarcely produce breakage 5 and power ) therefore, is the chief element in its pro- duction. In the other, where both reed and yarn are very fine, skill is the indispensible requisite in weaving, so as to save the yarn. 58. In all this variety of weaving, there must be an adaptation of tools to the w r ork, dependent chiefly on these two characteristics in the makes. But as this adaptation is more especially necessary in fine weaving, where so much depends on the fitness of the implements, and w T here, therefore, the art of weaving will be exemplified in the highest degree, we shall begin with it : — and first, then, with the tools and their adaptation. 59. As the loom is common to all kinds of weav- ing, and within a certain range of work, requires no other adaptation to the fabric than merely the necessary strength to stand the work, it should al- ways be substantially made, on the square, and of a sufficient width for common purposes. If iron is preferred, which is incomparably the best material for it, Fig. 22d (on next page,) is a representation of a very good form of hand loom. 60. But whether it is made of wood or of iron, the beams, it may be observed, must be in the same plane, parallel to each other, and above all, true, or of the same diameter throughout. This latter con- dition is absolutely necessary to make good w r ork ; and that they may be kept true, they should be made of wood, quite dry, and not liable to warp, such as good American fir. 56 PRACTICAL TREATISE 61. For this reason, built beams are better than those made out of the solid ; and, as an additional se- Fig. 22. curity in all cases where heavy work is to be done with them, the gudgeons must be in one piece throughout the length of the beam. The diameter of the beams may, to a certain extent, be regulated by convenience; but as they are liable to some un- equal pressure in weaving, which is very apt to produce unequal drawing of the cloth, more especially with a small beam towards the end of the piece, or when its diameter is much increased by the web, and therefore, influenced by the unequal pressure, some attention to their diameter is advantageous in prac- ON WEAVING BY HAND. 57 tice. Six inches may be given as a very good thick- ness of beam, for common work, with a gudgeon of about an inch. 62. The tools, however, which require adaptation in an especial degree, are the heddles, the lathe, and the shuttle ; and we shall suppose that they are de- signed for the weaving of a fine lawn. This kind of fabric, as we have observed, is very light set, and invariably what is called in the trade, even wefted; that is, that the number of threads of the warp and weft in a given space, is equal. This space is measured with a small microscope, the hole of which, through which the weft is counted, is the 200th part of 37 inches in Scotland; and in England, the mea- sure is a part of an inch, usually a quarter. Were this lawn then an 18 00 Scotch, there should be on it, as seen through the glass, 18 shots; and so accurately and evenly, are these shots laid side by side in the web, that the eye can discover no inequality in their texture. 63. The tools, therefore, by which work of this sort is so beautifully woven, must be nicely adapted to the fabric; and, if both art and power in perform- ing the motions of weaving are combined in an equal degree with the adaptation of the tools, so that a high rate of speed is effectively maintained, the pro- duction of cloth will be the greatest as to quantity, and the best as to quality. 64. This combination of skilful efficiency in the use of the means, is the perfection in the practice of weaving ; and in directing our attention to the adaptation of the tools, and to the manner in which the motions are performed, for the purpose of attain- 58 PRACTICAL TREATISE ing it, we must bear in mind, that the production of all motion is attended with a certain tear and wear, or waste of the strength of the material; and, there- fore, we have merely the difference between the waste necessarily produced by the motions, and the absolute strength of the yarn, as a security against breakage ; and hence this difference must be increased as much as possible, by diminishing the tear and wear to the lowest degree compatible with the effective performance of the motions in weaving. 65. Now supposing this minimum degree of waste to be 25, which is more than it really is, and the absolute strength of the yarn 100, breakage in weaving should result only from accidents and faultiness of the yarn. This is the fact in coarse weaving, and should be as invariably so in fine weav- ing, were the tools, and especially the motions, adapted to the fabric. Increased breakage is not, then, a result to be expected from the fineness of the yarn, but directly dependent on the waste of strength that it suffers in the process of weaving. 66. Now the motions of weaving that directly affect the yarn, are those of the shed and the lathe ; and in performing them so as to render their action as little injurious as possible, all excessive motion must be avoided, more especially in shedding, as this action is by far the most severe on the yarn. 67. As the shed is formed by drawing up the yarn in a state of tension perpendicularly with the h ed- dies, to a certain height, varying in practice from about an inch, to perhaps three inches in very coarse fabrics, the strain from the motion will be not only ON WEAVING BY HAND. 59 in proportion to the space travelled through by the yarn in a given time, but also, to the angle which it forms to the direction of the force ; and, therefore, the action of a large and rapidly formed shed, must be very severe on the yarn. 68. Excessive shedding is productive of more breakage in weaving, than all other causes put to- gether ; and a very great deal of unnecessary strain on the yarn, arising from the common practice of shedding, will be prevented by acting on the rule, — That the size of the shed must be the smallest that can be rendered sufficient. 69. Bat it is not enough that the strain depend- ant on the size of the shed is diminished to the utmost ; we must also diminish as much as possible, the strain arising from time in the motion ; and this can be done to a very considerable degree, by dimin- ishing the velocity at which the shed is raised as it approaches its height. 70. Now as the shed is formed on the principle of saving time for the working of the shuttle, whilst it also saves the yarn, the velocity of the shedding is accelerated from its commencement, where there is little angular strain, till it is sufficiently formed for the entrance of the shuttle. The portion of shed thus raised before the shuttle enters, should be about two-thirds of its whole depth, when the motion runs into the retarded form, terminating in a pause, be- fore the shuttle has reached the middle of the web. 71. Now, as about two-thirds of the time taken in performing the motions of weaving, are required by the shuttle in traversing the web, the pause should riiACTICML TREATISE extend over a considerable portion of this space. A third of the breadth of the web may be taken as a very good proportion ; and as the depth of the shed during the pause, should be barely sufficient to clear the shuttle, some trifling additional force will be re- quired in throwing it; but which will be amply repaid by the yarn being thereby saved from a great deal of unnecessary strain in working. 72. This form of shedding, it will be observed, is not the regularly accelerated and retarded motion of the crank where the greatest velocity is midway be- tween two pauses, practically speaking, equal. The pauses here, on the contrary, are unequal, about as one to two ; and the accelerated and retarded portions are respectively as two to one, with a considerable increase of motion, as compared with the crank, immediately after the short pause, and a proportion- ate decrease in running into the long pause. 73. These two forms of motion in shedding should be so nicely blended and united with the pauses, that not the slightest disturbance of the heddles should be perceptible. 74. The three motions of weaving are performed in a certain relationship to each other with regard to time, which contributes very much to their easi- ness in action, as well as to the safety of the yarn ; and, in this respect, the shed, which is entirely re- gulated by the motion of the lathe, completes its ris- ing and falling, from the time that the lathe strikes the fell, till it returns to it again. 75. We observed that the yarn was raised in a state of tension by the heddles ; and, it is obvious, ON WEAVING BY HAND. 01 that there must be a considerable friction and dis- turbance suffered by the threads in passing each other, where the heddle eyes meet in turning the shed. Now, as this tension is relaxed by the lathe in striking the fell, advantage is to be instantly taken of it to start the shed, so as to clear the hed- dle eyes before the yarn has recovered from the blow; and if this is properly done, the practice will be found to be highly beneficial as a means of saving the yarn. Much, indeed, of the success in shuttling depends on the manner in which this rule is exem- plified in working. 76. But the yarn may suffer unnecessary friction in shedding, from the make of the heddles. Either the eyes may be too bulky, from the coarseness and unevenness of the twine, or the heddles may be too rigid, from the shallowness of the build, to give suf- ficient freedom to the yarn in turning the shed. 77* Both of these evils are corrected by the adaptation of the heddles to the fabric. The twine of which they are made should be smoothly laid, and neither so fine that the heddles may fail in working, by twisting or early breakage ; nor so coarse as to obstruct the yarn in shedding. 78. As heddle-making has become a trade, the setting of the twines to the different makes is sys- tematised, and generally well done ; but from a narrowness of economy, the depth of the heddles is almost always too shallow. Ten inches is the usual depth ; but no set of heddles is sufficiently deep for any shedding, with less than twelve inches. 79. In the old system of weaving, Indian and PRACTICAL TREATISE European, shedding was performed with two leaves, as seen in Fig. 4th; and were the reed fine, the hed- dles would necessarily he so closely set on each leaf, that there would scarcely be room for them to stand together. The friction, therefore, of working with such a set of heddles, even at a low speed, would be sufficient to produce a very great deal of breakage on any ordinary yarn ; and the increased difficulty experienced more especially in the weaving of fine fabrics with them, gave rise to the introduction of a great improvement in he d die-making, which, prac- tically speaking, removed this difficulty ; and that was the division of the heddles into four lines or leaves, by which twice the space was gained to each hecldle, so that all interference with each other at the eyes, was thus avoided. 80. The increased space thus occupied by the four leaves, is divided equally among the four threads composing the draught in the heddles, in the man- ner represented in Fig. 23rd, by taking, first, the fourth Fio- 23 leaf ; next, _ the second leaf ; Draugllt ° in Heddles . then, the third; and the first, last. The fourth and the second, make the splitful; and the third and first to the second split, complete the draught in the heddles. 81. This method of shedding the web by four leaves is so great an improvement, that it is almost universally adopted in this country, although the old method is still commonly used on the continent of Europe. ON WEAVING BY HAND. 63 -_ 82. There are two kinds of h eddies in common use — the eyed, already noticed; and the clasped, as seen Fig. 24th, to which we have scarcely alluded, because it is designed only for a stationary state of weaving, and must ultimately, be entirely supplanted by the eyed kind. But whichever of the kinds is used, if they are properly made on this prin- | ciple, they will pass so freely through the yarn in any common fabric, that scarcely any obstruction from the eyes in turning the shed, will be felt by the feet. 83. But if some little sensation of that sort should be perceptible, which will be chiefly on heavy set fabrics, arising from the coarseness and closeness of the^yarn, it will be suffi- ciently relieved by working with one of the leaves of each shed perceptibly above the other, so as to divide the resistance of the yarn at the turning of the shed, into two Fig. 24. lines. The smallest rise of one of the leaves ^ a c |^ of each shed, the 16th of an inch, will be sufficient for this purpose, as represented in Fig. 25th, on the next page. 84. It will be highly desirable then, that the weaver be brought closely into contact with the yarn, that the resistance made by it in shedding, may be easily felt by him ; and, therefore, the hed- dles should be mounted in such a manner, as to combine as much as possible, firmness, with sus- ceptibility of motion. 85. Although the common roller represented in Fig. 4th, partakes in its motion of firmness in a 64 PRACTICAL TREATISE high degree, and is, on that account, well adapted for heavy work ; yet, as it is inferior in the other Fig. 25, View of the Shed at a good working angle for fine weaving, scale f of an inch to the inch. quality, to the method known in the trade hy the name of the Jacks, it is less adapted to fine weaving. 86. The jacks a a a a, Fig. 19th, are merely two pairs of levers suspended separately from the ON WEAVING BY HAND. 65 heddle-bearer in pairs, by their centres, one pair to each side or end of the heddles, and balanced by attaching the two back and the two fore leaves to opposite ends of each of their respective jacks. They, therefore, cross each other, as seen in the plan, Fig. 26th, so that the hedclle shafts may be equally sup- Fig. 26. Plan of Jacks. ported ; the upper jack being attached by its left arm, to the two front leaves, and by its right, to the two back ones; and the under one, on the contrary, by its right, to the two front leaves, and its left to the two back ones ; and so, in like manner, with the other pair. The two pairs are kept sufficiently apart from each other by a thin rod, which is hung between them at each end for that purpose. 87. This method of mounting, secures in a suf- ficient degree, both of the qualities essential to the motion of the heddles, viz. firmness and suscepti- bility in action ; and it is, therefore, almost univer- sally adopted by fine weavers, who are careful as to the mounting of their webs. 88. Of the attachment of the heddles to the treadles, nothing particular need be said, which Figs. 19th and 20th do not sufficiently convey. The spring staffs u u, are used, it will be seen, to strengthen the shafts in their connexion with the treadles ; whilst the short marches T T, maintain the stability of the mounting below. 89. But as the yarn will be strained in working with clasped heddles hung out of the perpendicular 66 PRACTICAL TREATISE line, the weaver must be careful in attaching them to the treadles so as to preserve accurately their vertical position when at work. Eyed heddles, in this respect, correct themselves ; and as there is no strain in working with them, except in drawing the bore, a little obliquity or slope in the direction of the motion of the yarn, as it facilitates the passage of the threads through the eyes, may advantageously be given them. 90. The adjustment of the heddles is an import- ant part in the process of fine weaving, and consists in nicely placing them in the position the most ad- vantageous for work. This position must be such as to secure for them the two conditions essentially necessary to the heddles for this purpose, viz. their proper level, and their proper place in the stretch ; and, first, as to their proper level. 91. On this important point, the plane of the cloth beam is the line by which the heddles must be leveled ; but to prevent the level of the web from varying, as the diameter of the beam is affected by the quantity of cloth on it, afixed beam called the slab- stock, Q, Fig. 20th, is interposed on the same plane, between it and the lathe, on which the web is sup- ported at an elevation merely sufficient to maintain it under all working circumstances, at apermanent level above the beam. The slabstock, therefore, as it is the fixed line at which the stretch commences, is the proper gauge by which the heddles are leveled, and set parallel with it at the required height to support the warp line in the direction of the stroke of the lathe, according to the rule in section 46, as illustrated in Fig. 20th. ON WEAVING BY HAND. 67 92. The proper place, again, for the heddles in the stretch, or their proper distance from the slab- stock, is determined by some nice considerations, dependent on the strain on the yarn by the motions of the shed and the lathe. As the yarn suffers severely from excessive shedding, and, likewise, although in a much smaller degree, from the friction of the reed in working the lathe with a long stroke, these motions must be diminished, according to the rule in section 68, to the smallest size that can be ren- dered sufficient ; and the heddles must be set so as to render the motions as effective as possible. 93. For this purpose, there must be no unneces- sary space between the slabstock and the heddles ; but as the length of the stretch must bear some proportion to the size of these motions, the proper distance at which the heddles must be set from the slabstock, will depend on what is admitted in prac- tice, as the best working size for the motions; and as the general practice of the trade is the highly injuri- ous one, that of working with too much motion, both of the shed and the lathe, it must be carefully avoided. Three inches for a fine lawn may be taken as a suf- ficient length of stroke for the lathe; and supposing the breadth of the sole to be two inches and three quarters, and the bore an inch and a half, the dis- tance at which the heddles should be placed from the slabstock for work of this sort, making enough of allowance for spare space, will be about nine inches. 94. The distance of the heddles from the slab- stock affects the yarn in shedding, chiefly by the angle at which it stands to the direction of the force. This 68 PRACTICAL TREATISE angle need, in no kind of weaving, be more than twelve degrees; and for a fine lawn, seven may be taken as a very good working angle for the shed. Now, as a shuttle of a full half inch in thickness, is sufficiently large to carry weft enough for a fine web ; and as its distance from the heddles in crossing the web when the lathe is fully back may be two inches, the whole depth of the shed at the heddles, as seen in Fig. &5th, will be about an inch, or seven-eighths ; making an angle at the commencement of the bore, of about seven, and about eight at the termination. 95. The other portion of the stretch extending to the beam, is necessary in weaving only as it affords a sufficiency of spring to the yarn in shed- ding; and two feet, or less with very fine yarn, is a sufficient length for this purpose — making the whole stretch from the slabstock to the beam, about two feet nine inches. 96. But the yarn should be supported midway, or about twelve inches from the heddles, in the direction of the stroke of the lathe, at a fixed level, which is generally done by a small roll, w 9 as repre- sented in Fig. 20th ; and to preserve the straight line from beam to beam throughout as much as possible, the elevation of the slabstock should be merely sufficient to prevent the increase of the beam's diameter by the cloth, from affecting the level of the web. Three-eighths of an inch are sufficient for this purpose; and as the support of the roll will be more fully imparted to the web, by placing the yarn beam perceptibly below its level, this should be done, but in so small a degree as not to affect the rule in ON WEAVING BY HAND. 69 practice ; whilst that part of the stretch under the action of weaving, is carefully preserved in the required line. 97« The rods g g h, for preserving the lease, should be kept at such a distance from the heddles, as to prevent the yarn from being either strained or chaffed, in shedding. Three or four inches, will be about the proper mean between these extremes. 98. From Fig. 25th it will be evident, that to make the most of the smallest shed, the shuttle must be brought in crossing the web to run as closely to the heddles, as the lathe can be made to permit it. That portion, therefore, of the sole, behind the reed, or from the groove e towards the heddles, as seen in the section of the plan of the lathe, Fig. 13th, page 31, must be narrow, in no case projecting beyond the swords. 99. Now, as the resistance of the weft shot in most kinds of weaving, is sufficiently overcome by working the lathe on the principle of the pendulum, rather than according to the impulsive momentum of the hammer; and as the weft shot, in lawn weav- ing especially, offers very little resistance to the lathe, the chief object in its construction is to gain firmness with lightness in action, so as to be un- affected with tremor in working at any speed. 100. For this purpose, therefore, the leverage of the swords should be short, but strong, and the sole light. Two feet three inches from the rocking- tree centre to the race, is a sufficient length of leverage for the lathe ; with a strength of sword, of inch and quarter by six inches ; and of sole, of inch and half, by inch and half. 70 PRACTICAL TREATISE 101. As the rocking-tree forms a band and sup- port to the lathe, it should be sufficiently strong to resist the reaction of its motion ; and plain, at least on that side by which it is attached to the swords, so as not to twist them out of the parallelism of their pendulous position. Shaking of the lathe in strik- ing up the shot, is the inevitable consequence of strain in its attachment to the rocking-tree, arising from the change thereby produced in the parallelism of its line to the direction of its motion, in gravit- ating to the fell. Much, therefore, of the firmness in action of the lathe, depends on the rocking-tree. Its depth should be, at least, equal to the breadth of the swords, from six to eight inches, by two in thick- ness ; and to guard as much as possible against warping, arising from the material, the wood of which it is made, especially that of the lathe, should be well seasoned, and not liable to twist or cast, such as good American fir. 102. From this construction of lathe it will be seen, that the intervening space between the shuttle and the heddles, must be at least an inch and a quarter, equal to the thickness of the swords ; and as the lathe, in working, must never touch the hed- dles, an additional half inch must be allowed for that purpose ; making an inch and three quarters of necessary space between the reed and the heddles, when the lathe is fully back. The medial line of the shuttle will then be very nearly as represented in Fig. 25th, two inches from the heddles. 103. For very broad work, it will be foundbeneficial to increase the breadth of the swords to about seven or eight inches; and instead of making a proportion- ON WEAVING BY HAND. 71 ate increase to the sole, to trust to an increased strength of the pull-to or handle, to keep the lathe firm in action. 104. By this mode of making the lathe, with the sole light, but the handle strong, and the swords short, the momentum of the leverage at the sole is diminished, by which it is rendered workable with less fatigue to the weaver ; and is, besides, attended with this great advantage, that it enables him to feel more easily the resistance of the weft shot in striking it home. This consciousness of the reaction of the shot is of essential importance in fine weaving; and to render it as complete as possible, the weaver constantly superintends with his ear, to modify the force of the lathe by its sound in striking the fell. But as a very small difference in its force is pro- ductive of unevenness in the texture, and it is not possible for any hand, however well regulated, con- stantly to bring the lathe in varying circumstances with the same force to the fell, recourse is had to a contrivance for the purpose of weakening its direct influence ; and this is done by placing the reed in a spring frame, called a flyer, of which there are two Fig. 27. Single Flyer, Fig. 28. Front View 0 f Double Fig. 29. End View End View. Flyer without the Cap. with the Cap. sorts. The one called a single flyer, represented in Fig. 27th, permits of the motion of the reed 72 PRACTICAL TREATISE on the upper side only; and the double flyer, which it will be seen by Fig. 28th, and end view Fig. 29th, is merely a small lathe within the lathe, with its swords so thin, that they yield, or rebound, with the reed, at every stroke on the fell. 105. The direct force, from this indirect applica- tion of the stroke of the lathe, is barely equal to the reaction of the springs or swords of the flyer ; and these are regulated as to their tension, by a thumb screw attached to each, as seen in Figs. 25th, 19th and 20th, according to their effect on the work. But if the fabric is light, such as a book or a lawn, the reaction of the weft shot is very slight ; and to reduce or relax the tension of the , springs to the required resistance of the shot, would . ^injure their stability in action, and produce an irre- gular and vibratory pulsation by the motion of the lathe, injurious to the evenness of the fabric, and to the motion of the shuttle; and, therefore, the weaving of this sort of work even with the double flyer, with anything like evenness of texture, would be a very difficult thing indeed. This difficulty, however, is completely removed, by a simple contrivance, ad- mirable from its effectiveness, called the cord. This contrivance consists merely in using a cord instead of the cap, with the double flyer, to which the reed is attached by small bands, as seen in Fig. 19th imme- diately under the pull-to ; and as the cord is secured between the swords of the lathe, and twisted in its place till it is sufficiently tight to restrain the rebound of the flyer, and thus keep it in a highly active, or elastic state, with little reacting force, whilst, at the ON WEAVING BY HAND. 73 same time, it permits a sufficiency of resilience to the reed, to secure all the advantages sought for by an indirect application of power. 106. The cord is so effective an adaptation to the weaving of lawns and books, and fabrics in which the resistance of the weft shot is slight, that it is the only method in use for work of this descrip- tion ; and so happily does it accomplish its object, that the evenness of the texture is such, as to excite the admiration of even those who are accustomed to the work. 107. We have observed that the lathe is hung on the principle of the pendulum, because this arrange- ment of leverage is the most susceptible of motion, and, therefore, necessary to work requiring so an adaptation of power ; and as the most easily ap- plied motion will be that in which the arcs described by the lathe are equal on each side of the vertical line in which it is hung, this consideration of itself points out the medial line as the proper place for the lathe, with the reed midway between the fell and the heddles. But as the fell varies with the working of the bore, and cannot at its commencement be nearer the slabstock than somewhat more than the breadth of the race, or about two inches, and as the bore, when in, will make an additional distance of an inch and a half, the medial line in which the lathe is to be hung, may be measured from the half of the mean length of the bore — making the whole distance in this case, from the slabstock to the reed, about four and a half inches. 108. It will be seen from this position of the lathe, 74 PRACTICAL TREATISE that the arc at the commencement of the bore, mea- suring from the vertical line on the side towards the fell, is greater than that on the opposite one by nearly a fourth of the whole length of the stroke. But as the momentum is diminished in proportion to this excess of motion, the force with which the lathe strikes the fell, is thus in some measure equalized, throughout the variations in its position arising from the working of the bore. 109. The adaptation of the lathe to the motion of the shuttle, is a part of its mechanism of essential importance to the success of the weaver. The lathe must be made so as to keep the shuttle in its course. 110. Now, as the shuttle is shot from the box by the driver, it endeavours to proceed in the direction of the force, which is that of the spindle and the driver ; and as it is guided across the web by the reed behind, and the race below, these guides must be accurately placed in the direction of the shuttle ; or, in other words, the reed and back boxing must form a straight line parallel with the spindle verti- cally, and in like manner, the race must be parallel with it in the horizontal direction. 111. These are conditions essentially necessary to keep the shuttle in its course; and they must, therefore, be carefully preserved. These conditions may, however, be secured, so as to prevent the shut- tle from being thrown from its course, and yet a disagreeable twist may be imparted to its motion, from the obliquity or unevenness of the race groove, in which the tongue of the driver runs, to the spindle. This is a frequent cause of serious injury ON WEAVING BY HAND. 75 to the yarn. The shuttle is thereby thrown in a line between that of the spindle and the groove, and pitching heavily against the reed, it rebounds against the race, beating the yarn at every alternate shot, till it is flattened at a particular place, as if struck with a hammer; and before the bore is in, breakage there becomes inevitable, as the yarn is literally cut by the repeated strokes of the shuttle-wheels, in this manner, against the race. This source of mischief is the more annoying to the weaver, as the cause is generally unknown. All the evil, however, will be entirely pre- vented, by placing the groove in the direction of the spindle — care being taken that both spindle and groove are straight. 112. The shuttle will thus have a steadiness of motion, imperturbable in running in the lathe at any speed. But still it may be tripped by the shed in its course ; or the work may be scobbed by the shut- tle running under, or over, the shed; and to prevent either of these accidents from taking place, the lathe must be set with the race below the warp line, so far only as to permit the shed to be fully formed, and beveled or sloped towards the reed in accordance with the angle of the shed, so that no part of the yarn may suffer an undue strain from the pressure of the shuttle in crossing the web, whilst its own motion is likewise benefited by this adaptation. 113. It is usual to give a bias to the shuttle, so as to make it in running, keep towards the reed, by placing its wheels or rollers, a little obliquely to its course. If this is done, it should be only in a very small degree. 7& rilACTICAL TREATISE 1 1 4. The connexion of the drivers with the fly-pin is made so as to fit the convenience of the weaver, whose seat is in front of the loom opposite the mid- dle of the cloth beam, and as near it as possible not to press on it in sitting, that its diameter may not thereby be affected ; and that he may have a full command of himself in working, and bear lightly on the treadles, he should sit as on a chair, with his whole weight on the seat. In this position his feet are manageable, so that he can work the treadles in the gentlest manner, with the advantage of being fully sensible of the resistance of the yarn in tread- ling ; and as the left hand works the lathe, and the right the shuttle, the left flycord should be as much longer than the right, as the distance from the ster- num, or middle line in which the weaver sits, to the shoulder joint — or about eight inches. The short fly-cord will thus permit the fly-pin to move no further towards the left hand than the middle of the web; but the left fly-cord, of course, is long enough, with the driver attached, barely to reach to the end of the box, which, in weaving, it should never touch. 115. The side cords b b, are used merely to keep the fly-cords, in working, from getting entangled with the shuttle or the work; but they likewise facil- itate, when used as seen in Fig. 20th, the backward motion of the lathe. 116. The weaver having thus loomed his web — that is, having drawn it through the h eddies and the reed, and tied it up ; — mounted and adjusted the heddles; — hung and set the lathe; — put up the pace; — fitted the drivers, and attached the fly-cords ; — ON WEAVING BY HAND. 77 and having, likewise, dressed the neck of his web, is ready to commence weaving. 117. Taking his seat, therefore, as already no- ticed, close to the beam, that his work may be fully within his reach, he commences, by putting his feet on the treadles ; and as all the motions of weaving are carried on in a certain relationship to each other with regard to time, but regulated by that of the lathe, its motion, therefore, is the first in order in the process of weaving. Speed in shuttling is indis- pensible to speed in weaving; but as its full effective- ness in the production of cloth, is dependent on the rate of shuttling as kept up throughout the work, or, which is the same thing, on the number of shots continuously thrown in for a length of time, a maximum rate of speed can be maintained only in so far as interruptions arising from breakage, or from the performance of the motions, are as much as possible prevented ; and, therefore, the motions of the lathe and the shuttle, like that of the shed, must be performed individually and conjointly, on the principle of saving time, to the utmost degree compatible with their own steadiness of action, so that the yarn may thereby suffer no unnecessary disturbance. 118. Now, as the stroke of the lathe on the fell is the signal for the turning of the shed, and as all that has been done is merely preparatory to the mo- tion of the shuttle, without which it is of no avail, it must be brought into play as soon as the lathe and the shed can be properly formed to receive it. For this purpose, advantage is to be taken of the reaction 78 PRACTICAL TREATISE of the lathe on the fell, so as to run it back into the accelerated form of motion as quickly as possible, without disturbance to itself, that no time may be lost in gaining a sufficient distance from the fell for the entrance of the shuttle. This distance at which the shuttle should be entered, may be about a third of the length of its stroke, and as the lathe is then mov- ing at its greatestspeed, the distance quickly increases, till it has gone over about two thirds of its whole length of stroke, when it runs into the retarded form, preparatory to the long pause, during which, the shuttle is traversing the web. The length of this pause must be in proportion to the width of the work; a sixth is probably sufficient, as there is a tendency to angularity in the motion when the pause is long kept up, productive of disturbance to the lathe. 119. It will be observed, then, from this form of motion, that the lathe is accelerated from the fell for about two thirds of its length of stroke, and re- ^ tarded during the other third, in running into the longpause, which extends over nearly a sixth of the circle, taking the space c as the measure, from b to d c on the line tangent with the circle, as seen in Fig. 30th; and as the lathe Fi g- 30 - should now be brought home as quickly as the shut- tle will permit it, its motion is accelerated from this point, till it discharges its force on the fell. ON WEAVING BY HAND. 79 120. The chief circumstance to be attended to in the motion of the shuttle, is to prevent its rebound from the driver ; and as this is a circumstance of es- sential importance to the quality of the work, it must be completely effected. As the shuttle is thrown with a jerk of the fly-pin gently given, and caught by the driver on the opposite side, the slightest re- bound, or even disturbance, that it may meet with in entering the box, will throw the weft shot loose in the shed, and purling at the selvage, from too much weft being unwound from the pirn, is inevit- able from this fault in shuttling. This inconve- nience, however, is prevented with a little practice, without much difficulty, by slightly dropping the hand towards the end of the throw, so as to check the shuttle as it comes into contact with the driver; and if this is properly done, the shuttle will be brought to a dead stand at the end of the box, so that purling from its motion, will be completely prevented. HI. Much of the easiness of motion from this manner of throwing the shuttle, will, it is evident, depend on the proportion of the length of the spin- dle to that of the lathe ; a circumstance not suffi- ciently attended to in practice; and hence the harsh and heavy action in picking, so frequently met with, disturbing both to the motions of the shuttle and the lathe. For common widths, no spindle or box should be less than sixteen inches ; and for broad work, eighteen inches are barely sufficient. As to the shuttle, it should not be short — never less than twelve inches ; and for work of great width, an ad- ditional length of two inches should be given it. 80 PRACTICAL TREATISE 122. The individual and conjoint performance of the motions in shuttling in the manner here pointed out, are essential to success in weaving; and as they embody the principles and best practice of the art, they should be strictly followed. The great rule in the conjoint performance of the motions is, — That the shed is to be turned on the stroke of the lathe on the fell, whilst the weaver's feet are resting lightly on the treadles, to keep them steady, and render their action instantaneous. The projection of the shuttle is the last in order, and is effected as speedily as the safety of the yarn will permit the other motions to be formed for its reception. 123. In fine cotton weaving, the weft shot is always thrown in wet, to tighten the selvage and soften the yarn, and thus, what is called a clothy appearance is given to the work, which it retains, if the web has been well paced. But as the contraction of the cloth by the wet weft, acts severely on the sel- vage splits, and besides, renders the weaver less sensible of the reaction of the lathe on the fell, he employs a stretching frame, called temples, Fig. 31st, consisting of two pieces, usually of wood, jointed near the middle by a cord, and furnished at the butt ends with pin teeth, by which they are fixed on the selvage, soas to keep the web stretched at its width in the reed. 1 c v^P-.- 1 ^ ' % Fig. 31. Temples. 124. The temples are shifted as the cloth is worked, every bore, but not too closely to the fell ; as, by doing so, there is a tendency to press forward ON WEAVTNG BY HAND. 81 the selvages, so that something like clouding, or a thickening of the cloth at each side, for a few shots, is then apt to take place in the work." An inch is near enough for light work. But clouding in this manner, may, nevertheless, be produced by the out- side reed bands, and is an indication that they are Fig. 32. Wheel and Whisks. too far from their respective selvages. The contrary fault produces jesping, which is the counterpart of clouding; and they must, therefore, be regulated accordingly. About two inches will, in general, be F PRACTICAL TREATISE found to be about the proper distance at which the bands should be set from the selvage. But this will vary a little with the fabric, and according to the tension or strength of the cord. 125. The evenness of the work is, besides, affected by the weft shot, as it increases in tension with the friction, towards the end of the pirn ; and the cloth frequently, from this cause, gets thinner as the shot runs towards the bottom of the pirn. This, how- ever, will be sufficiently prevented in practice, by using short pirns of a uniform length, wound in the form of a cone, at an angle of about twenty. For very fine weft, they should never exceed an inch and a half in length, with a thickness varying according to the size of the shuttle — in this case, about half an inch. 126. The pirns are usually wound by the females of the weaver's family, on a wheel such as that re- presented in Fig. 32nd. The yarn, in small portions of about a skein or cut at a time, is put on the whisks A; the pirn is stuck on the spindle, and motion is communicated to it by the wheel, which is turned by the right hand, whilst the left is engaged in guiding the thread on the pirn, so as to build it of the proper size and shape, and with as much firmness as can be given it, without breaking the thread by the friction in passing between the fore and middle fingers, and the thumb. 127. The yarn thus managed, according to the principles and practice of weaving here laid down, is saved from unnecessary strain in the loom, and dressed in such a manner as to have the full benefit of that process. The method which thus combines ON WEAVING BY HAND. 83 these advantages, is, therefore, peculiarly adapted to fine fabrics. And as the yarn thus prepared is quite able to stand the process of weaving carried on in this manner, it would be a waste of time to shuttle at a low speed, when the web is as it ought to be for turning out the greatest quantity of cloth, a result which is wholly dependent on the rate of speed as kept up throughout the work. 128. The velocity, however, at which it will be most profitable to weave, will vary with the width of the web ; and, in practice, it will be regulated by the energy of the weaver, and his command over his work. But supposing his power in action equal to his skill in managing the yarn in the best manner, a fine yard-wide lawn need never be wrought at a lower speed than a hundred shots per minute. 129. But although breakage is not a consequence of speed in shuttling, the weaver may, nevertheless, fail in maintaining it with advantage to the work, from the inadaptation of the lathe to the speed. Its momentum may be too great, and thus, fatigue and encumber him in restraining it in throwing on the weft. In this respect, the lathes as usually made are ill adapted for speed in fine weaving. The soles are too heavy, and the leverage of the sw T ords, as used, is too long. The common low rate of speed in shuttling on such work, is, therefore, so far a con- sequence of this injudicious mode of using the lathe; and in connection with the common practice of working with too much motion, especially of the shed and lathe, it becomes necessary for the safety of the yarn. Thus a slow and timid style of weaving 84 PRACTICAL TREATISE characterises the common practice, arising both from the defective adaptation of the motions to the work, and a want of sufficient skill in the adaptation of the tools. 130. As the lathe is the great instrument in throwing on the weft, its action, to have the desired effect, with advantage to the work and ease to the weaver, should be neither forced nor restrained in working. Its weight, therefore, must be adapted to the fabric, so as thereby to regulate its momentum independent of its speed. 181. As the cord is admirable for its adaptation to light and fine work in which the reaction of the weft shot is slight, and capable of being applied to a considerable range of fabrics by varying its strength, light jaconets and mediums are wrought by it with great advantage ; although, like cambrics and com- mon jaconets, these fabrics are invariably over- wefted, having two, three, four, or more shots over even on the glass, and, in this respect, contradis- tinguished from lawns, independent of the distinction already noticed as to the warp. 132. But common jaconets are too heavy for it, and are usually worked by the single-flyer, and cambrics with the upper shell. The Manchester goods, however, which pass by the same names, are much heavier set, and, in general, heavier wefted, than the Scotch muslins ; and hence their jaconets are always wrought with the upper shell, and their cambrics in the same manner, but with a very heavy lathe. 133. In heavy set fabrics much over-wefted, the ON WEAVING BY HAND. 85 reaction of the weft shot is a great draught on the strength of the weaver ; and he endeavours to lessen its exhausting effect, hy diminishing the friction of the weft, — soaking it in soap leys ; and to diminish the resistance of the warp, he frequently has re- course to the expedient of raising the wheep-roll above the horizontal line of the heddles and beam, so that the half of the warp in shedding, sustains, from this mode of working, the whole, or a very considerable portion of the strain and friction, arising from the throwing on of the weft shot. 134. This mode of weaving, with the roll above the plane of the beams, is, therefore, severe on the yarn ; and is rendered still more so, by the practice of those who adopt it generally treading on the shot, that is, turning the shed before the weft shot is struck home. This practice is excusable only in so much as the yarn thus worked is strong and coarse, to be able to stand so harsh a mode of weaving. 135. Ginghams and pullicates are usually wrought in this manner ; because, as fabrics with fugitive colours are not generally washed in coming from the loom, the treading on the shot spreads the warp, as if the cloth had been wetted. 136. As the difficulty of weaving is as the fine- ness of the yarn and reed to the number of shots on the glass, a fine jaconet Scotch, a 27°° for example, where both reed and yarn are fine, with about thirty shots on the glass, is not easily woven. To get through the work with effect, the yarn must be well managed. The difficulty, however, lies chiefly in the dressing, so as to prepare it in the best manner 86 PRACTICAL TREATISE for working. As every little lump, or knot, on the thread, is almost certain to occasion breakage at the reed, from the closeness of the splits to each other, the yarn, in such makes, must be very well picked. Great care must be taken in this part of the process; and the paste must be well prepared — of the best and strongest wheat flour, and well brushed in on the yarn ; and of course in greater quantity than is sufficient for a lawn. The practiced eye of the weaver very soon knows when the web has had enough of brushing and dressing to fit it for weaving. 137. Cotton is difficult to dress. From the shortness and spongyness of its fibres, it requires more brushing and paste than linen, whilst silk again scarcely requires any dressing at all. As its threads are formed by doubling the threads already made by the silk-worm, preparation for weaving consists in picking it of the knots, which might obstruct the shed, and then applying a little thin glue or size, with a few strokes of the brush, or simply with a strip of list dipped in it, and used, stretched on a rod, like a fiddle bow, to harden the body of the thread, and bind the filaments together. In the weaving of some kinds of silk for certain fabrics, even this amount of dressing is not needed ; and, of course, the process varies a little as with cotton or linen, accord- ing to the quality of the yarn and work. 138. In the manufacture of woollens, as the cloth is woven so as to preserve the nap on its surface, no ' attempt is made to lay the fibres as a preparation for dressing ; and, as the reed is not fine, the yarn in the raw state is sufficiently strong to stand the ON WEAVING BY HAND. 87 weaving. The shed in these stuffs is large, and the filaments on the yarn are not sufficient to prevent the rising of the threads in shedding, or offer much interruption to them. But as the loose fibres on the yarn, by the action of the reed, would soon accumulate so as to impede the shedding, this is prevented by their being swept up by a cord, which is tied loosely be- twixt the swords, under the upper shell, so as to roll on the yarn between the heddles and the reed, by the motion of the lathe. 139. This contrivance is thus used with advan- tage in the weaving of most fabrics, linen and cotton, in which the yarn is too coarse to need dres- sing, such as sail-cloths, &c. 140. In the weaving of these heavy fabrics, and, indeed, of all dry wefted work, some fringyness at the selvage is apt to take place, from the facility with which the weft is unwound from the pirn ; woollen and linen in a greater degree than cotton, but, par- ticularly, silk. Its smoothness is such, that without some contrivance for increasing the friction of the weft shot, purling could not be prevented. This is done, however, in a manner that answers the pur- pose, by merely interposing a tuft or two of hair, fixed inside of the shuttle, in the line through which the thread passes between the shuttle-eye and the pirn. In woollen goods, purling is little attended to except in mixed makes, as the beauty of the cloth, in a great measure, depends on the milling and dressing, in which it shrinks so much, that anything of this sort disappears, or is of no consequence. But this is far from being the case with cotton, silk, or 88 PRACTICAL TREATISE linen fabrics. With them, the quality of the selvage is generally taken as a test of the character of the work, and care is, therefore, taken in the weaving, to have it clear and clean. 141. As linen, from its wiryness, is more apt to purl than cotton, some means to increase the friction of the shot in coming from the shuttle, is necessary to prevent it. In sail-cloth work, in which the weft is very coarse and heavy, a small roller is placed in the shuttle for this purpose, immediately behind the eye, under which the thread runs in coming through it; and, in other cases, the same thing is endeavoured to be effected by the increased friction from the an- gular and deflected manner in which the weft shot is led through the shuttle, as seen in Fig. 33rd. Fig. 33. /In this shuttle there are two eyes, the one perpen- dicular, andthe other horizontal, marked respectively 1, 2. The weft is taken through the perpendicular one, under the shuttle, and up and out at the side through the horizontal one. 142. In the weaving of these heavy fabrics, as the yarn requires little care to preserve it from breakage, the great desideratum is power ; and its application so as to overcome the reaction of the work, in such a manner as to obtain the greatest quantity of cloth with the least expenditure of strength in the weav- ing of it. 143. Accordingly, as a very heavy lathe would be ON WEAVING BY HAND. 89 necessary to drive home the weft on such a fabric as a No. 1 sail-cloth, with 18 or 20 pounds to the spyn- dle ; heavier, indeed, than a weaver could work with effect, he has recourse to the expedient of giving a double blow to each shot, with a lathe such as he can manage — thus gaining power, but losing time. 144. In such a mode of weaving, with the double stroke, it would be of less advantage to use the fly- shuttle, more especially as the work is very narrow — two feet generally; and hence the weaver usually retains the old method of throwing it by hand. 145. Linen and silk, from the rigidity of their fibres, require to be heavier paced than cotton, which is a sort of mean in this respect between linen and woollen ; and hence, to keep these powerful fabrics firm in the loom, so as to hold the shot on the blow, a very heavy pace is necessary; and the incon-' venience of managing it, from its weight, has induce the weaver to continue a method of tightening th web by a modification of the bore-staff. The yarn beam B, as is the case with the plan as seen in Fig. 34th, is furnished with a ratchet wheel with large c / Q ) / 1 / / 2 y Fig. 34. teeth, by means of which it is held in check by a transverse sloat which acts upon it between the post 90 PRACTICAL TREATISE A and the teeth, for that purpose. The weaver has, therefore, to lift the sloat when about to draw the bore. But the plan, as presented in the figure, enables the weaver to manage the operation with less inconvenience to himself, as he has only to press down the lever D, from the upper to the under catch, marked respectively 1, 2, in passing his hand to the beam to draw the bore ; and the inconvenience of lifting it again will be prevented, by loading the short arm, or otherwise acting on the long one, so that the lever may fall again into gear, on the with- drawal of the hand. WEAVING BY POWER LOOMS. 146. Power, and the resources of art, in the production of cloth, being thus exhausted, a further increase of the quantity can be made, only in so far as we succeed in combining the motions of weaving, so as to work the loom by a cheaper and more powerful agency than the human hand. This com- bination of means is machinery, and leads us directly to the invention of the power loom — a machine which is designed to supersede hand labour in the weaving of cloth, so as to furnish an abundant sup- ply of one of the principal necessaries and luxuries of mankind, with greatly diminished labour on their part. The power loom, is, therefore, one of the most important inventions that has emanated from the ingenuity of man. 92 PRACTICAL TREATISE 147. The idea of inventing such a machine is not of recent origin. More than a century and a half ago an attempt was made, as is shown by Hutton, from drawings in the possession of the Royal So- ciety, to combine the motions of weaving in such a manner, as to produce a power loom. In this invention the shuttle was worked with a crooked wire, which entered the shed, and pulled the shuttle after it. The machine, of course, was practically useless, and the idea of weaving by power seems to have excited little notice, till it was brought out by Dr. Edmond Cartwright, a clergyman of the church of England, and brother of the well known Major Cartwright, the political reformer — in the year 1785, or 1786. The Dr. happened then to be on a visit at Matlock, in the neighbourhood of which Mr Arkwright had erected one of his large factories on the Derwent, for spinning with fluted rollers ; and the extraordinary success with which his inventive genius was attended, together with the beautifully effective combination of machinery, as presented by Watt in his steam engine, drew the public attention to an agency which seemed alike boundless in the creation of power, and inimitable in its adaptation to art ; and this theme chanced to be the subject of conversation at the public table of the inn at which the Dr. was dining. Since the success of machinery is so great as applied to spinning, it was asked, why may it not be made to weave ? and so strongly was Dr. Cartwright impressed, in the discussion of the question, with the adaptability of machinery, that he immediately set about the invention of a power ON WEAVING BY POWER. 93 loom, and succeeded in bringing it out with a patent in the same, or the following year. 148. Dr. Cartwright was naturally possessed of great fertility of genius in mechanical creation, aided by a highly finished education, and nothing was wanting which an ample fortune could supply ; and yet with these capabilities, he failed to render the power loom effective, although with the true ardour of an inventor, he spent, in his attempts to apply it to practice, and in other mechanical projects, the most of his fortune, £30 or £40,000, and the best of his life.* 149. The Dr.'s failure with the power loom, however, originated entirely from his inacquaintance with weaving. He had at this time, it appears, scarcely seen a hand loom, or, at least, practically knew nothing about it, and imagined that nothing was necessary to complete his success, but the per- formance, by machinery, of the three primary motions of weaving. 150. The loom, therefore, as brought out in these circumstances, could not have succeeded, from a want of adaptation ; and its failure convinced the * Dr. Cartwright made an application to parliament when the power loom had boen brought into use, and some years after his patent right had expired, for some compensation for the loss he had sustained, on the ground, that although he had failed to render it successful, the loom had since become valuable to the public ; and as he was backed by considerable influence, he obtained a grant of £10,000, on the evidence, as to the value of the invention, chiefly of Mr Radclilfe, the originator of the dressing machine, and of a Mr Taylor, a mechanic, who had given useful assistance to the Dr. in the working out of his plans, 94 PRACTICAL TREATISE Dr. of the necessity of some knowledge of weaving, to guide him in the contrivance of his means. Accord- ingly, such an acquaintance with the subject as he thought would be sufficient for the purpose, as it was chiefly from observation, was soon gained ; and with this preparation, he set about the readaptation of his machinery to weaving, and brought out, and patented, his improved power loom, in 1787. He then removed to Doncaster for the purpose of applying his invention to practice, but the Dr. found that his difficulties were now only commencing with it, when he thought he had surmounted them. 151. Machinery is not easily applied to weaving. Its success in this department is dependent on the quality of the motions, as to their being properly performed, and the adaptation of the agency, or tools, to the fabric; and neither of these requirements can be judged of, nor properly conceived, without a practical knowledge of weaving. This the Dr. might eventually have acquired, but he never sufficiently got over the difficulties attendant on the motions, so as to be able to avail himself of improvements which might be suggested by experience. He was, therefore, perplexed by the recurrence of unfore- seen difficulties, arising chiefly from the rebound of the shuttle from the driver, and from its accidental stoppage in the shed ; so that his attention was necessarily engrossed with the means of remedying this defective mode of shuttling. 152. To prevent the rebound, or rather to pre- vent the purling of the cloth from it, he interposed between the shuttle and the side of the box, a ON WEAVING BY POWER. 95 small friction pulley, covered with soft leather. The rebound itself was endeavoured to be stopped by a hook-shaped catch, formed something like a heddle-jack, and placed in the box, to vibrate on its centre under the race, so that on the shuttle reach- ing its destination, the hooked end rose in front of the tip by the action of a lever connected with the picking apparatus, and of course the return of the shuttle was thereby prevented till it was released for the next shot. Neither of these means was prac- tically fitted for effecting its object. The pulley could have little certain effect upon the purling, and its liability to entangle and break the weft shot rendered it wholly inapplicable to the purpose. The catch, again, was unsuitable from the complication in the arrangement of the contrivance. 153. From these defects alone, the loom could not possibly make good work ; but the accidental stop- page of the shuttle in the shed was attended with still more serious consequences, as the yarn of any ordinary fabric which covered the shuttle, was liable to be broken should it be caught in this situation, by the lathe striking on it in coming to the fell. 154. The breakage thus produced, is called a smash, and might require a worker a long time to repair it ; the piece was thereby damaged, and the next shot might produce the disaster again, so far as the loom had any means of preventing it ; and, therefore, unless this defect could be remedied, all attempts at weaving by power were fruitless. An expedient was adopted, that of slackening the web 96 PRACTICAL TREATISE when the shuttle was caught in this situation, by which the breakage was partially prevented. But nothing short of a remedy for these defects in shut- tling could ensure success ; and this did not appear to be easily effected. Moreover, as experimenting in machinery is expensive, the Dr. must have worked the looms at a heavy loss ; and as his acquaintance with weaving was not sufficient to prepare him for what was wanted, his confidence in the successful termination of his labours must have been a good deal abated ; more especially as the opinion of the trade itself, was almost universally against the possibility of applying machinery successfully to weaving. It is not, therefore, surprising, that the Dr. was forced in these circumstances to abandon the loom, when it is recollected, that although it has been fifty years in use, it is not long since it has been adapted in a proper manner, to any kind of work ; and still, the fabrics to which it is applied with the most success, are those which require the least art in weaving — such as calicoes, heavy domes- tics, sheetings, shirtings, furniture cloth, moleskins, and work in which there is little apprehension of breakage. In the heaviest of work, where the yarn is rigid — sail cloth, for example, it has not suc- ceeded; and generally in the linen manufacture, the adaptation of the loom is far from being complete. 155. The extraordinary extension of cotton spin- ning, however, in all its branches, fine and coarse, by the happy genius of Arkwright, Crorapton, and others, attended with a productiveness of nearly 300 fold compared with hand labour, and wholly incon- ON WEAVING BY POWER. 97 ceiveable as the result of any agency with which we were previously acquainted, imparted an impetus to trade, which ill assorted with the languid unproduc- tive manner in which weaving was carried on by hand. The manufacturer, therefore, looked with great interest to the approaches of machinery to weaving, as the means to work up the surplus production of the spindle, and thus bring the two departments of spinning and weaving into a fitting state of relationship to each other. But although machinery was regarded, by those who were best acquainted with the manufacture, as inapplicable to weaving, individuals were found sufficiently en- terprising to take up a subject, which, if it could be rendered successful, was likely to be so highly beneficial ; and hence the loom was not suffered to fall into disuse. 156. Two gentlemen of the name of Grimshaw, spinners and printers, I believe of the house of Taylor, Grimshaw, & Co., Manchester, took up the loom by licence from Dr. Cartwright, and made some improvements on it, it is said. But so highly was the popular feeling alarmed by the approaches of machinery, that the workmen, fearing lest it should deprive them of a means of living, by dimin- ishing the demand for hand labour, formed secret associations for its destruction ; and the looms made by these gentlemen were destroyed by fire, origin- ating, it is supposed, in this manner, before they were fullv tried. 157. Mankind have hitherto been much more influenced by fear, than reason : — a state of society G 93 PRACTICAL TREATISE very unfavourable to improvement, and indicative of a defective and vitiated education among the people. But as the nature of improvement is pro- gressive, whatever machinery may have been estab- lished is safe, because it has become necessary. The loom, however, was not yet in this condition, and experimenting with it was hazardous. 158. But this was not the case in Scotland, where we find that the power loom was at this time making its way as a native invention, favoured by the circumstance, that mechanical improvements were suffered to be tried without risk to person or property, although the opinion of the people was frequently strongly expressed against what they con- ceived to be the dangerous results of machinery. 159. It happened by a curious coincidence, not uncommon in the history of inventions, that Dr. James JefFray, the learned Professor of Anatomy in the University of Glasgow, conceived the idea of weaving by power, about the very time that the same idea was engaging the attention of Dr. Cart- wright, and brought out his power loom in I787 9 without being aware of what was doing in England. 160. Dr. JefFray was then practising as a phy- sician in Paisley — a town remarkable above almost every other for the weaving of fancy goods — and had thus an opportunity of obtaining some knowledge of the art, of which he availed himself in the construc- tion of the loom. The loom of Dr. JefFray, as well as that of Dr. Cartwright, was constructed so that the shuttle and lathe were worked by the reaction of springs ; and the power applied to them consisted ON WEAVING BY POWER. 99 in repressing them, so as to bring them into a state fit for reacting at the proper time. 161. Dr. JefFray, however, did not prosecute his invention ; and his application to the subject was undertaken in the midst of professional business, and seems to have resulted rather from an extraordinary- mental capacity, by which he is distinguished, than perhaps, from any peculiar direction of the mind to the application of machinery to manufacturing pur- poses. The Dr. is, however, the unacknowledged author of several machines in use ; and in one very important respect, his loom was superior to Dr. Cartwright's, viz. as to the means for preventing the smashes caused by the stoppage of the shuttle in the shed, and its rebound from the driver. This was managed by a spring on the side of the shuttle box, which, by its pressure, kept the shuttle from recoil- ing ; and from which a motion was taken, for the purpose of stopping the lathe from getting to the fell, when the shuttle was accidentally caught in the passage. 162. The idea of protecting the yarn from these accidents was perfected by the late Mr Robert Mil- ler, then manager of the Milton Print-field, Dum- barton-shire, near Glasgow, who applied it so as to stop the loom altogether, when the shuttle, in being thrown, was prevented by any cause from entering the opposite box. 163. The loom, by this means, was brought into a state in which the chief difficulty connected with the motion was got over, so that it could now be applied to work without any risk of seriously dam- aging the warp. 100 PRACTICAL TREATISE 164. This improvement, which was effected by a contrivance called the protector, was patented in 1796, by Mr Miller, who, besides, changed the prin- ciple on which the loom was hitherto constructed ; substituting for the springs for throwing the shuttle, the direct action of the motive power, the principle on which all power looms have since been made, but carried further in England, by Mr. H. Horrox, of Stockport, who dispensed with the springs altogether in the construction of the power loom. 165. The power loom, as brought out by Mr. Miller, was called the Wiper, from the motion of the shuttle being effected by eccentric wheels of this de- scription ; and that of Mr Horrox, the Crank, from this agency being the means for working the lathe. 166. Both of these descriptions of looms are still in use, although the distinctive peculiarities of each have disappeared in the common makes, which are in some measure a combination of both. Thus, the protector, which was so valuable in the loom as brought out by Mr Miller, became indispensable to the loom as constructed by Mr Horrox, where the direct power of the engine, or prime mover, was used, through the crank, in bringing the lathe to and from the fell.* The shuttle in this case, should * The early state of the power loom, as it appeared in coming from the hands of Drs. Cartwright &> Jeffray, and the changes which it underwent in being applied to practice in England and Scotland, are matters that are now fast settling in obscurity. No doubt Dr. Cartwright's loom can be traced by means of his specifications and the drawings connected with them ; but as even the last specification connected with weaving, so late as 1792 — 11th June, is not free from a representation of parts ON WEAVING BY POWER. 101 it be struck by the lathe, was almost certain to carry away the yarn which covered it ; but in the wiper practically unfit for their purpose, it is not unlikely that further changes may have been suggested by the Dr. although we have no notice of them. The real state of the loom as it may have come into the hands of the Messrs. Grimshaw, may so far be a mat- ter of some uncertainty ; and so indeed is the improvement which they are said to have made upon it. These points could no doubt still be cleared up, but only, I apprehend, through private sources ; and these are now in a great measure closed by the course of time. The state of the loom as left by Mr Horrox is better known, but the various changes which it underwent in his hands, are not so easily ascertained. Mr Horrox was personally unfortunate in his connection with the loom, and this circumstance may have had some effect in depressing the self-satisfaction that ho might otherwise have had in recurring to the subject, and tended, no doubt, to obscure the merit to which he is justly entitled. The same feeling was doubtless experienced by Dr. Cartwright, especially before he received the grant from Parliament. The early inventors and improvers of a great subject, are seldom aware of the importance of leaving the traces behind them by which they endeavour to attain their object ; and as their course is frequently darkened by the spirit of selfishness, the true end and object of their labours are rarely appreciated even by themselves. The immediate or selfish relationships in life are generally enough felt, but the influence of the great univer- sal nature of truth, as affecting every relationship, past, present, and to come, as it points to a higher nature in man than the spirit of commerce, in its present state, is capable of recognising, is distinctly exemplified by very few, Dr Cartwright has left little direct information respecting his work, except what is met with in his specifications, and from his literary habits and long connection with the subject, it might have been expected to have been otherwise. His letter to Mr Bannatyne, as published in the Encyclopaedia Britannica, con- 102 PRACTICAL TREATISE loom, where the power of the spring only was acting on the lathe, the breakage, when an accident of this sort occured, was, of course, much more partial. tains little of importance connected with his invention, although the subject in itself is a highly important one. Dr. Jeffray, again, does not appear to have taken any trouble at all to preserve his invention. I am not aware that he has ever even recorded it, or that it has appeared in print except through myself. The changes through which it passed in the hands of Mr Miller, Mr Austin, and others, are so far known, at least the looms as made by them are still preserved. A model of Austin's loom may be seen at the Society of Arts, in the Adelphi, Lon- don. Miller's looms are still at work in various places — in the Abbey- Mill at Paisley, and in the Mill at Pollockshaws, near Glasgow. Mr Miller at first set up four looms on the premises at Milton, and very soon afterwards the factory at Pollockshaws was commenced. The looms used there were partly Miller's construction, and partly Austin's, although I believe Austin's were soon set aside, in consequence of some difference at law. Now it happens that three out of the four persons who wrought the first four looms at Milton are still alive. Mr John Barclay, the eminent manager of the Catrine Cotton Works, is one of them. He was then a boy ; but before he left Milton he had the charge of the power looms there, and I believe contributed to their success. He is therefore necessarily intimately acquainted with the loom as brought out at Milton, and the state of weaving as it was then carried on there. I am indebted to Mr Barclay for much minute information respecting the early state of power loom weaving, as commenced by Mr Miller. But as the object of this work, is not the narration of the various changes which power loom machinery may have under- gone, but the successive improvements as made upon it progres- sively considered, and tested by the principles of weaving, which are presented for that purpose, so that by fixing the attention on what the art requires for accomplishing its operations succes- ON WEAVING BY POWER. 103 167. This circumstance of itself, gave a prefer- ence, in the estimation of many manufacturers, to the wiper loom, for common calico makes, even after the protector was made available to both ; and this preference was not wholly fanciful, at a time when machinery was ill made and imperfectly understood, and, therefore, liable to frequent casualties. 168. The protector, which thus established the efficiency of the power loom as a machine for weav- ing, is itself a very simple contrivance. It consists merely of an iron rod a', of about three quarters of an inch thick, with two short arms fixed on it, d c', and made as seen in Fig. 35th. This apparatus is to be t Fig. 35. Protector. fully, improvements are both suggested and corrected by this course, so as ultimately to lead to the completion of machinery as a means for weaving ; the details, therefore, connected with the loom, which may be merely curious, are avoided as leading into too wide a field. Mr Barclay states that Mr Miller was not in the high sense of the word, an ingenious man. That he depended much on others, and acted rather on their suggestions than on his own. But this, in a great measure, is as might be expected, as Mr- Miller was a printer, and I suppose knew little of weaving. But this circumstance imparted to the proceedings at Milton, much of the experimental character. Project after project was tried both with reference to weaving and dressing. The incon- venience attending the dressing of the yarn in the loom, was endeavoured to be got rid of by sizing the yarn before the web was put into the loom, as a substitute for dressing, a process which afterwards succeeded in Manchester by the adoption of steam-heated cylinders to dry the yarn. 104 PRACTICAL TREATISE worked by the shuttle, for the purpose of maintain- ing, or disconnecting, the communication with the power, according as the shuttle may be in a condi- tion to require it. 169. With this view, accordingly, it is placed horizontally, in this case in front of the sole of the lathe, so as to vibrate on its axis, as seen in Fig. 36th ; and the manner in which it is acted on will be ap- parent, when it is observed that the arms are so placed on it, that each of them rests against the re- spective shuttle spring of each box. Now the spring is so made as to bend horizontally by the pressure V Of -the shuttle, in entering the box. It is, therefore, , will be apparent from Fig. 40th, when it is observed that this figure is an end view of the protector, representing its connex- ion with the lathe, as fitted for acting on the spring. One arm only, c ; , effects this connection with the spring, and that arm, it will be seen, is curved or bent over the box, and formed of two pieces hinged together. The second piece V 9 is pendulous, and jointed to a lever or catch, d' 9 placed at right angles to it, below the sole of the lathe. Fig. 40. 178. Now the weight of this hanging apparatus keeps the protector arm against the shuttle spring, and therefore when the shuttle enters the box, the catch d' is lifted, by the pressure of the shuttle against the spring, above the level of the latch f ; , so that the lathe gets to the fell without any interruption from it. But should the shuttle not enter the box, the catch is not lifted, and the lathe, in coming forward, strikes against the latch, by which the spring is forced forward off the outer notch % in which it rests when the loom is in gear ; and thus, as the spring is made to bend both forward and laterally, as soon as it is freed from the outer notch in which it is then resting, it springs in towards the side of the loom, against the inner notch, 1, Fig. 36th, and by this movement forces the pulley off the feather, in consequence of the connection between them by the lever V so that the loom is thereby immediately ON WEAVING BY POWER. 109 stopped. The distance between the two notches is merely such as to allow the spring to move the pulley off or on the feather, so as thereby to put the loom in gear or out of it. 179. The spring is thus the handle for engaging and disengaging the loom from the power, and as it must bend in doing so both forward and laterally, it is made, for that purpose, as seen in Fig. 36th, as if two blades were joined together longitudinally by the ends at right angles, or in a transverse direction to each other. 180. The movements of shuttling, in the wiper loom, are all directly produced from the revolution of the wiper shaft. That of the lathe is easily traced. We have observed that the distinguishing peculiarity in the construction of the wiper loom, is that the lathe is brought forward to the fell by a spring, and counteracted, or taken back again, by the power. The spring is seen in an end view of the loom, by the dotted lines at 6, Fig. 41st, and at 6 6, in the front view Fig. 36th, extending from side to side of the loom horizontally, and held fast by the middle by being bolted to the framing. The spring is attached to the lathe at both ends, by a strap or cord 5 f 5', which is passed over the roller m' 9 placed in front of the sole of it to change the direction of the force in the direction of the motion of the lathe. 181. The lathe is thus held to the fell ; and the withdrawing of it from it again is effected by a wiper or eccentric-shaped wheel or cam, as seen in the end view of the loom, Fig. 41st, marked 7 7- The wiper is made fast to the shaft, so as to act on a treadle w', for 110 PRACTICAL TREATISE Fig. 41. End View of the Old Wiper Loom. ON WEAVING BY POWER. Ill immication changed by the roller m, in a manner similar to that with the spring. The lathe is thus placed between two forces, and as the treadle is al- ternately depressed by the revolution of the shaft, the spring brings it forward to the fell in the inter- val between the depressions; and thus the vibrating motion, as necessary to the lathe in weaving, is produced between the action of the power and the reaction of the spring. 182. The kind of motion, as proper for the lathe in weaving, depends on the form of the wiper. The comparative length of its long radius to its short one, and the angle of inclination at which it is brought to act on the treadles, determine both the length of its stroke and the degree of acceleration in its motion from the fell. The duration of its long pause again, for the traversing of the shuttle, depends on the relative length of the circular part of its curve. The absciss at the termination of the curve, is made for the purpose of giving freedom to the action of the spring in bringing the lathe to the fell. It will be seen from Fig. 36th, that there are two wipers and two treadles for working the lathe ; but they are made to act simultaneously on it at each end of the sole, and used only with the view of rendering its motion more steady in action. A bracket, it will be observed from Fig. 41st, is interposed behind the lathe at the end of its stroke, to prevent it from re- bounding, from the action of the wiper, against the heddles. 183. The movement of the shed is likewise pro- duced by wipers, made more or less eccentric, 112 PRACTICAL TREATISE according to the form as seen in Fig. 43d, to suit the work. The wipers necessary in treading are two, made on the semicircle, to act on opposite sides of the shaft, on their respective treadles, G G, Fig. 36th ; and for the convenience of fixing them, the two are formed together so as to make a double one. As the shaft revolves, therefore, the depression of the treadles is alternate ; and to prevent strain on the heddles from the action of the wipers, their short radius should give what their long one requires, so as to render their action properly reciprocal. 184. The picking* is likewise effected by a sim- ilar means. Two treadles, H H, Fig. 36th, con- fined in a frame k\ to keep them steady, are attached to the fly-pin, or picking-pin L, by straps, represented by the dotted lines, so as to make it vibrate alternately from side to side, by their alternate depression. The picking-pin is placed, so as to suit this arrange- ment, loosely on a stud, fixed in the middle framing of the loom, in front of the lathe below the web ; and the two fly-cords, or picking cords t' t', are taken down to it, and attached to the top of it. It thus stands ver- tically, when the drivers are in the middle of their respective spindles; and of course the length of its vibration from side to side, should be about the length of the box, minus the space taken up by the driver. This vibrating action, so as to throw the shuttle, * The throwing of the shuttle, in connection with the other two motions included in weaving, is called shuttling in Scotland, and in England picking. But in weaving by power the term picking is used in both ends of the Island, but restricted rather to the movement of the shuttle only. ON WEAVING BY POWER. 113 must be quickly effected, more so than can be easily accomplished by eccentrics as commonly made. Tappets, or short arms fixed on the shaft, are there- fore employed for this purpose ; or, which is the same thing, the wipers themselves are made to act as tappets, by fixing a stud on them, so as to impart the sudden action on the treadles, as necessary in picking, through the intervention of a friction pulley h', as seen in Fig. 43d. 185. But as the treadles should act uniformly on the picking pin throughout the length of its vibra- tion, the pin is mounted for that purpose on a pulley L', Fig. 42nd, as a centre to it, on which it vibrates on its stud ; and the strap n n 9 from each treadle, is attached to the circumference of it with a small screw bolt, at the pin, but of course from opposite sides of the pulley, as seen detached in Fig. 42nd, and in its place in the loom in Fig. S6th. The stirrups x cc 9 by which the straps n n are hooked to the treadles, are Fig. 42. screwed and secured to them by a nut on each side, so as thereby to keep the treadles at the re- quired level for the action of the tappets. When, therefore, the shaft revolves, the picking treadles by this arrangement are struck alternately by their re- spective tappets, so that the fly pin is jerked from side to side, by this means, in a manner similar to the movement of the fore arm of the weaver in working by the action on the elbow joint. 186. Thus the three reciprocal motions included in shuttling, are directly produced from the wiper H 114 PRACTICAL TREATISE shaft ; and so is the movement of the cloth beam — but its motion is rotatory. 187. The rotatory motion of the beam is here effected by the action of an endless screw. The screw is fixed on an axle M, and placed horizontally at the side of the loom, as seen in Fig. 41st, so as to rotate in gear with the spur wheel W, fixed on the end of the axle of the cloth beam. 188. Now as the lathe, in weaving by power, comes up to a point or line, which is the fell, with very little variation, the cloth must be taken away from it as it is wrought in very small portions, of two or three shots at a time, or it may be done by a slow continuous motion. 189. The motion in this case is intermittent, and produced by the vibration of the horizontal lever 1, Fig, 41st, from its working in contact with the wiper r', on the end of the shaft outside of the loom. This vibrating motion is applied so as to turn the screw axle M ; and this it does through the intervention of a ratchet wheel M', fixed on it for that purpose, and a vertical catch % to act on the wheel from the horizon- tal lever. 190* The wheel is formed, it will be seen, like the crown wheel of a watch, and as the catch is jointed to the horizontal lever below, and placed so as to act on the teeth in one direction only, every vibration turns the wheel a tooth or so, according to the man- ner in which it is made to act on it. 191. The thickness of the cloth, by this move- ment, will depend entirely on the rate at which it is withdrawn from the fell by the motion of the beam, ON WEAVING BY POWER. 115 supposing the power of the lathe equal to the reaction of the weft shot. But as this rate will vary with the varying diameter of the beam by the cloth, a means is introduced to prevent the web from being affected by it, or getting thinner towards the end of the piece, as it otherwise must, by prolonging the intervals between the action of the wiper on the crown wheel. This action or regulating movement is managed by the lathe itself, in consequence of a peculiarity in its motion which is taken advantage of for this pur- pose ; and that peculiarity is this, that between the striking of the lathe on the fell and the withdrawing of it from it, there is an interval varying according to the liberty given the lathe between the action of the two forces ; and the object is to render this cir- cumstance the means of correcting the variations in the withdrawing of the cloth within certain limits. The lathe, accordingly, is set to act on the fell at the commencement of the interval, where there may be an allowance of some ten shots arising from it, to followthe variations in the motion of the fell forward; and in order to correct the excess of these variations by the corresponding variations in the motion of the lathe, the vertical rod 4, is connected with the crown wheel catch % and set, it will be seen from Fig. 41st, so as to come nearly in contact with the sole of the lathe in front, when it strikes the fell in its usual way of working. When, therefore, the cloth is withdrawn from this point or line but a little, the lathe comes in contact with the vertical rod, and with- drawing the catch from the crown wheel, the action of the wiper upon it is interrupted, and of course the 116 PRACTICAL TREATISE uptaking motion is suspended for that shot, and may- be so, in the same manner, for the next, according as it may require it. 192. The four principal motions, in weaving by this power loom, are thus directly produced from the revolution of the wiper shaft ; and the secondary one, that of the protector, from the shuttle by the action of the lathe. 193. But the individual movements must be combined, so as to be produced in the proper order of succession : First, The shed should be started at the stroke of the lathe on the fell, according to the great rule, ex- pressed in section 75th, for the conjoint performance of the motions in weaving. Secondly, The shuttle must be brought into play, to gain speed in shuttling, in accordance with the rule in section 118th, as soon as the shed and lathe are in a state to receive it : and Thirdly, The protector must be set, so as to stop the lathe, at such a distance from the fell as is merely sufficient to clear the shuttle, should it be stopped in the shed, so as to prevent breakage from it, 194. The fell is, therefore, the starting point or line from which all the motions relatively spring; and in adapting them for this conjoint action, the lathe is set at the fell, and its treadles adjusted for immediate contact with their wipers. The shedding wipers are set, in like manner, on the shaft, so as to be in the act of commencing to depress one of the treadles. These two actions thus follow each other so closely as to seem instantaneous , and are so, ex- ON WEAVING BY POWER. 117 cept as to the effect on the yarn, as some motion is necessary, in working with eyed heddles, to bring the two lines of threads in contact in turning the shed ; but that of picking is attended with a longer interval, inasmuch as the lathe and shed are during this time to be put in a state for the passage of the shuttle. The impulse on the picking pin is, therefore, to be imparted so as to have the shuttle on its pas- sage at the selvage, when the shed and lathe are ready for it. The picking pulley is therefore set to act on its treadle accordingly. But as some time is necessarily lost in bringing the shuttle to the selvage, the time 'thus taken nearly equalizes that required for the shed and lathe, and therefore the interval between this action of the shedding wiper, and that of the pick- ing pulley is likewise short, more so than should otherwise be necessary, 195. Fig. 43rd represents the relationship in which they may be set for working, in accordance with the rules already laid down, although the re- presentation may vary a little. O' is the lathe at the fell, q' the shedding wiper in the act of commenc- ing to depress the treadle G. One treadle only is seen in the representation, h' is the picking pulley in its relative place in the circle nearly perpendicular to the treadle pulley. But the position of the pick- ing pulley will, of course, be varied, according to its action on the shuttle. 196. The protector, again, must be set to inter- cept the lathe as required, at a little more than the breadth of the shuttle from the fell. The catch, accordingly, is set to make the latch stop the loom, 118 PRACTICAL TREATISE by disengaging the pulley with the spring, when the lathe is at that point. 197* As the velocity of the shuttle must vary with the width of the work, and the speed at which the loom is driven, the impulse is adapted to it ac- cordingly, by screwing the treadle with the stirrup closer to the wiper, or the contrary, as the picking may require it. 198. The speed of the loom, again, is directly dependent on the velocity of the drum shaft, and relative diameters of the drum and wiper pulley. For example, if the drum shaft makes forty revo- lutions per minute, and the diameter of the drum is sixteen inches, the revolutions of the wiper shaft, as driven from it with a pulley of fourteen inches, will be forty-five ; and as there are two shots on each revolution of the wiper shaft, the speed of the loom will be ninety shots per minute. The question, as worked, will therefore stand thus, 40 X 16 = 640 14 = 45 x 2 = 90 ; and the mode of the operation is applicable to all similar questions, where the result sought is merely the relative yelocity of two cylin- ders rolling together. Some allowance of course is to be made, in such cases, for the slipping of the belt in working. 199. But the force of the lathe must likewise be varied according to the work, and the speed at which the loom is driven. Its momentum must be suffi- cient to overcome the reaction of the weft shot; and as this reaction varies exceedingly, in the different makes of heavy calicoes, beyond the range within which the same spring can be adapted to the work, ON WEAVING BY POWER. 119 the loom is much limited, on that account, in its application to different fabrics. 200. This was an inconvenience which was com- pensated by no advantage that such work was capa- ble of receiving from the motion of springs, effected in anymanner, and as they were liable to breakage, and expensive on that account, it was obviously a great improvement, where force was chiefly required, to substitute the direct application of the motive power in the working of the lathe. 201. This seems to have been the view very early entertained of the subject by Mr Horrox, which led him to dispense with springs altogether in the construction of the loom, by applying the motion of the crank to the lathe, so as to work it by the direct action of the motive power. By this means, he not only got rid of the springs, but of the two wipers connected with them, the two treadles, the straps, and the two rollers for changing their direc- tion to the lathe. 202. In their stead, this new construction re- quired an additional shaft, the crank, used exclu- sively for the lathe, two connecting rods to attach it to the swords, and two spur wheels, to work the crank in gear with the wiper. One turn of the crank is necessary to complete the stroke of the lathe, or its motion to and from the fell; and as the shedding wipers are constructed on the semicircle, two shots make the circle, and therefore the crank shaft revolves twice for once of the wiper. This is effected by the relative sizes of the two wheels ; that of the crank is exactly half the size of the wiper. The crank shaft is usually the driving one. 120 PRACTICAL TREATISE 203. Fig. 43rd is a transverse section of this con- struction of loom, which is called the Crank ; and as H Fig. 43. Section of Moving Parts of the Crank Power Loom, without the Frame. it has superseded the Wiper, and is almost the only one in use, it is the one with which we have espe- cially to deal in the further consideration of power loom weaving, o, d\ e\ f, refer respectively to the sword of the lathe, the connecting rod attached to it, the crank pinion, and the wiper wheel. The other letters refer to parts which have been already described in connection with weaving by hand. ON WEAVING BY TOWER. 121 Plates V, VI, VII and VIII, present two end views right and left, a transverse section, a front elevation, and a plan, of this constrnction of loom, in its best state as at present used. 204. The lathe, according to this construction, is limited in its adaptation to the work only by its strength in resisting the reaction of the weft shot ; so that within this limitation, which is wide enough for common use, all that is required in adapting it to different makes requiring more or less weft, is a corresponding difference in the pacing, to keep the web sufficiently firm to the stroke of the lathe — of course the motion of the beam must be adapted to the shotting. 205. The movement for the beam which Mr Horrox adopted and patented, is similar to that re- presented in Fig. 44th, with this difference, that in his case the motion was taken from the rocking-tree to the hanging catch C, instead of, as represented, from the end of the marches T T, outside of the bolt. 206. This hanging catch, or bended lever, is put loosely on the axle of the cloth beam, outside of the framing of the loom, so that it may vibrate freely by the lifting of the lower arm. This vibrating motion is to produce the rotatory motion of the beam ; and for this purpose the upright arm of the bended lever is furnished with two catches, made to work the ratchet wheel D, whose pinion acts on the spur wheel E, fixed on the axle of the beam. When therefore the bended lever is lifted, as is done in the power loom by the sword, the ratchet wheel is turned so much by the catches, and so must the beam, whilst 122 PRACTICAL TREATISE the recoil from the action of the pace is prevented by the stationary catches, fixed from the side of the Fig. 44. Dandy Loom. loom on studs for that purpose. The weight F on the horizontal arm keeps it to the motion of the lathe. 207. The motion thus given to the beam is uni- form; and to stop it from going on, so as to prevent gaws* from being made by the intermittent break- * There are four descriptions of faults to which the work is more or less liable in weaving, namely, clouds, jesps, gaws, and scobs. A cloud, as has been already noticed, is a thickening of the cloth, either throughout its whole breadth, or, as is com- monly the case, at the selvage only. A jesp, on the contrary, is a thinning of the cloth, or rather merely a greater space be- ON WEAVING BY POWER. 123 age of the weft shot, the weight is used so as to act as a counterpoise to the pace, and the balance is turned by the stroke of the lathe on the fell. If then tween two shots than ought to be, at some particular part of the web — whereas a gaw is this space continued over the whole breadth of the web, or it may be partially interrupted by a broken shot. A scob, again, is a blemish in the cloth arising from the interruption of the threads in shedding, preventing the proper interlacing of the warp and the weft. These faults affect both hand and power loom goods, but not equally so : scobbing, indeed, is equally common to both, but gawing, as it arises almost wholly from an ill regulation of the hand in working the lathe, to a degree beyond what is to be met with in the trade, is not to be looked for in work of average quality. Clouding and jesping are, however, frequently trace- able to the practised eye ; and, in a great measure, arise from the stoppages in working to dress and draw the bore ; as in these cases, should the diameter of the beam be unequal, the line of the fell is not straight, in commencing again ; and where it is concave towards the reed, it will jesp, and cloud, where it is convex. The weaver endeavours to prevent these faults, by squeezing forward the cloth where the fell is off, and taking out a couple of shots at the selvage in its being forward, as it may require it. But the right remedy is true beams, placed in par- allel directions to each other, and light and equal brushing in dressing, that the yarn be not unequally stretched, as has been noticed in weaving by hand. But jesping may nevertheless take place from unequal strain on the lathe in its attachment to the rocking-tree. In that case, the fell, although it may be straight, will be in a somewhat slanting direction, not parallel to the lathe when brought slowly forward, more especially if the weaver works at a great speed. The jesping will then be apt to take place at one side only, in commencing again after a stop of any kind, when the lathe has not acquired its full momentum. But as the power loom is free from the injurious effects on the cloth resulting from the dressing of the yarn in the loom ; and likewise from the variations arising from the bore, the PRACTICAL TREATISE the cloth, from the want of weft, recedes a shot or two from the reed at the fell, the catches are ren- dered ineffective in moving the beam further, from the want of the impulse of the lathe, and the rip tak- ing motion ceases. The weaver, on seeing this, stops the loom ; and lifting the check catch, lets back the beam so much, according as the cloth may require it, and having supplied the lack of weft, it is ready to begin again. This uptaking motion is uniform, and to prevent the cloth from being affected by the in- crease of the beam's diameter by the cloth, the pace is increased towards the end of the piece, so as to check the uptaking motion by the increased resist- ance thus given to the stroke of the lathe. 208. Although the loom was thus brought into a state capable of weaving, it was still attended with no success, nor could it possibly be, so long as there were no means for dressing the yarn by power. 209. Hitherto this important process was done in the loom, as in weaving by hand. A portion of the stretch, that from the wheep roll to the beam, which was lengthened for that purpose, was reserved for dressing ; and the weaver was engaged, when his attendance could be dispensed with in front of cloth is more evenly than that made by hand, although gaws are more liable to take place with it than in hand made goods. But jesping may, and does, take place, in the power loom, from strain on the lathe in its attachment to the rocking-tree, or from its connection with the crank shaft, by their not being parallel ; and there is another cause which is not sufficiently attended to, namely, the vibration of the drum shafts from unequal weakness in working, which very injuriously affects the lathe, in case it should be suffering from any strain in the loom. ON WEAVING BY POWER. 125 the loom, behind the heddles preparing and dressing the warp, so as to keep time with the loom : and to prevent as much as possible interruptions in weav- ing from the breakage of the yarn in dressing, in some instances a heavy roll was placed upon the warp, above the wheep roll, so as to keep the threads that might give way between the two beams from coming in in the act of weaving. The yarn was thus suffering the action of two processes at the same time ; and was not only injured by the strain from this mode of working, but neither of the processes could be sufficiently attended to, nor properly done. 210. There is a total want of adaptation be- tween machine and hand labour, as applied in com- bination to work out the same process ; and the manufacture by power looms was, on that account, in a very unsatisfactory state, — it could not even have maintained itself against hand competition. 211. The gain in working by machinery consists in the excess of production over hand labour, com- pared with the difference between the cost of the agency ; and in this case, as there was one person to each loom, with the expense of machinery to keep up out of a production which could scarcely be greater, all things considered, than a weaver could produce without the machinery, the gain could not be depended on. The average daily production of the power loom was about 14 yards of a 10 00 even wefted yard wide calico. And this a weaver, even then, might have done in the hand loom — or at least the difference in favour of the power loom in this respect could not be much. 126 PRACTICAL TREATISE 212. The power loom was thus still in a proba- tionary state, and as yet wholly unfit to work up the extraordinary production of the spindle. But as the return in the spinning department was great, that branch of the business was engaged in by men of talent and energy, who extended their business till it was in some measure circumscribed by the diffi- culty of disposing of the produce. Foreign markets were largely supplied with English yarn. Its ex- portation to the continent of Europe was very great ; and likewise to America ; and some was even sent to India itself. It therefore became highly de- sirable to increase, if possible, the consumption at home ; and the power loom was kept in use in the hope of rendering it the means, which might ulti- mately, effect this object. 213. But as depressions were frequently expe- rienced in the trade, and some of them to an alarm- ing extent, they were almost universally attributed to foreign competition, arising from the exportation of our yarn. 1799 was a year of great general de- pression in the cotton trade, and meetings were held by the manufacturers throughout the country to see what should be done to mitigate the distress, and if possible, prevent the recurrence of these periodical stagnations, which were regarded as signs of the de- cline of the British trade. It was urged at these meetings, that as the foreign cotton trade depended on English yarn, the sure way of cutting it up by the roots was to prohibit its exportation ; or at least to load it with heavy protecting duties, so as to counterbalance the advantage, as to cheapness of ON WEAVING BY POWER. 127 food, possessed by the foreign manufacturer : — and that petitions and memorials embodying resolutions to that effect should be immediately forwarded to Parliament from all the manufacturing districts in England and Scotland. No one was more zealous and disinterested in advocating this policy and pro- moting meetings for this purpose, than Mr William Radcliffe, a manufacturer at Melor, about 1 1 miles from Manchester. He officiated as Secretary to the Association which was formed for carrying these reso- lutions into effect, and was appointed one of the deput- ies to wait on the leading ministers, to impress upon them the necessity of acting in accordance with their views. In this way he had several interviews with the principal statesmen of the day — such as Sidmouth, Castlereagh, and others, and although the deputies w r ere generally very favourably received, nothing w r as ever recommended to be done by the Committees of the House of Commons, before whom the subject had several times been brought — clearly because the exportation of yarn, as of every thing else which we could produce cheaper than our neighbours, was advantageous to the country. Mr Radcliffe however attributed the failure of his representations to the sinister influence of the spinners engaged in the ex- port trade ; and called another meeting to see what should be done in these circumstances, when it was agreed that there was no way left for them so as to save the trade, but to cheapen production by the application of machinery to weaving — and he again offered to lead the way ; the meeting pledging itself to reimburse him for any loss that he might sustain 128 PRACTICAL TREATISE in carrying out his plans for that purpose, His ob- ject was to dress the yarn by machinery, and give the web out to the weaver ready for working, on the beam, so as to simplify the process of weaving, that it might be easily carried on, according to the cottage system, at home. For the purpose of strengthening himself in his proceedings, he formed a partnership with a Mr Ross; and commenced his new career by engaging a young weaver of the name of Johnson, whom he had in his employment, and whom he knew to be ingenious, to construct a neat hand loom made in such a manner that the cloth beam should be turned by the action of weaving, so as to prevent the necessity of stopping to draw the bore. 214. Mr Johnson was an engineer by nature ; — indeed mechanical invention was the peculiar mode of action for which his mind was best fitted ; and he entered upon the work which Mr Radcliffe pointed out, with a devotion that knew no bounds. The loom as required, was constructed by him in a satis- factory manner ; and some hundreds of them were made, and put up in a factory of Mr RadclifFe's at Stockport, for the purpose of training the people to this new mode of weaving, preparatory to their be- ing used by them in their own houses. 215. The loom thus invented by Mr Johnson is known in the trade by the name of the Dandy Loom, and effects almost all that can be done for the hand loom as to motion. 216. The movement of the cloth beam was effected by wratchet wheels, to which motion was given by a hanging catch, from a lever attached at ON WEAVING BY POWER. 129 right angles to the upper extremity of the swords of the lathe, above the centres, in a manner similar to that already described as belonging to the power loom ; and indeed the principle part of that motion was borrowed from this loom by Mr Horrocks* of Stockport, as an application to the power loom. 217. The dandy loom has been, and is yet, a good deal used in the factory system for coarse goods : but as the motion of the beam effected in this man- ner, to some extent disturbs the lathe in its action, and, besides, renders the weaver less sensible of the reaction of the weft shot, it is felt as an incumbrance on the hand, and not, therefore, adapted for fine weaving. Fig. 44th, page 122, is a representation one of of the best forms of this kind of loom. 218. The great difficulty, however, in carrying- out this plan of manufacturing, lay in devising the means to dress the yarn by power. Mr Johnson proposed and tried the application of cylindrical brushes made to revolve on their axles, so as to dress the yarn by drawing it over the top of them. But as the breakage from the action of the cylin- drical brushes was considerable, it was discontinued on that account ; although it was afterwards rein- vented and patented by a Mr Quinten Macadam, a Manufacturer in Glasgow, since which it has con- tinued in use, under the name of the circular dress- ing machine. But the principle of circular brushing is defective ; and this will be obvious when we con- sider that, as the object of brushing is to lay the sur- face filaments of the thread in the direction of the * This name was previously printed Horrox, by mistake. I 130 PRACTICAL TREATISE yarn, the application of circular brushing for this purpose is an attempt made to act on the yarn in straight lines by the arcs of a circle ; and as this is an impossibility, the filaments, therefore, cannot by this action be laid in the required direction. 219. There is only one point in circular brushing, viz., when the staples in action are at right angles to the yarn, that the brushing is in the proper direc- tion ; and although the filaments may have been laid by this right angular action, they are again ruffled by the oblique direction of the bristles in entering the warp, — just at the time too that the yarn is passing from the brush in a finished state : and, moreover, as the brushes, to be effective, must revolve at a consider- able speed, there is thereby communicated to the yarn a tendency to follow this motion ; and the filaments which are raised by the obliquity of the bristles in leaving the warp act as handles by which the threads are pulled in the direction of the brush. This mode of brushing is, therefore, very ineffective from its obliquity, and severe on the yarn from the form of the motion. 220. As the proper motion of the hand in brush- ing partakes of neither of these defects, it was therefore attempted to be imitated : but at first sight it did not seem likely to be easily effected. Mr Johnson, however, who was called upon to devise means for the removal of all the mechanical difficul- ties as they occurred, and on that account passed in the work by the name of the conjurer, has the merit of accomplishing this movement also. 221. He placed the brush, which, of course, was ON WEAVING BY POWER. 131 a little longer than the breadth of the web, trans- versely on a frame, so as to slide, in the direction of the yarn, on two spindles, one supporting it at each end, and communicated the stroking motion to it, by which it brushes the yarn, from a crank. Fig. 45. Side View of Dressing Machine, without the Framing. 222. But as the brushing is to be double, so as to act alternately on the upper and under sides of the warp, two brushes of course are used for that purpose, and placed on spindles in different planes, with their faces towards each other, and the warp line between them, as seen in Fig. 45th, and in the side views of the machine, Plates III. and IV. a a is the brush frame, b b the ends of the brushes, c c the warp line ; and the manner in which they are fitted for working alternately on the yarn, will be apparent from this representation, when it is observed that they are connected together by the strap d which passes over and embraces the two pullies e e, placed singly between the opposite ends of the two pairs of spindles on which they slide. Motion, as communicated to 132 PRACTICAL TREATISE either of the brushes, according to this arrangement, will move them in opposite directions, from the one pulley towards the other ; but as they must act on the yarn in one direction only, they are lifted alternately out of the warp line, at the ter- mination of the stroke, so as to allow each brush to act on the yarn in the direction towards the end of the frame. 223. For this purpose the brush frame is placed in the frame of the machine, so as to vibrate on its centre like the beam of a balance, that the brush may thereby, be raised out of the warp line at the termination of its stroke; and it must be kept raised, clear of the yarn, whilst the other brush, which has been brought into action by the same vibration, is, in like manner, completing its stroke on the opposite side of the warp. 224. This motion, by which the brush frame is raised in this manner, is effected by two pairs of eccentrics, acting alternately in pairs, on opposite ends of the brush frame ; and the manner in which this is done will be evident from the plan of the machine presented in Plate II. A A, is the machine frame ; a a the brush frame ; b b are the upper brushes on the upper spindles ff, at each end of the frame ; k f k f the two eccentric shafts ; k k the eccentric wheels, better seen in the side elevation of the machine, Fig. 45th, and so placed on their respec- tive axles, that the increase and decrease of their relative action are reciprocal, as seen from their position in the figure. 225. This machine, from the manner in which ON WEAVING BY POWER. 133 the brush is worked, is called, in contradistinction to the Circular, the Crank dressing machine ; and in both the Circular and the Crank, the warp, to in- crease the facility of the brushes in getting through it, is always put into the machine in two portions ; one or more reels containing the half of the warp are put in at each end of the machine, and the united portions making the whole web, are wound from them, on the yarn beam of the loom v % which has been put in the machine for that purpose, in the act of being dressed. 226. Each half of the warp is thus dressed singly, but at the same time, in passing separately to the yarn beam where they are united ; so that the machine consists of a double apparatus for dressing, worked from a common centre. The pulley shaft a f , which receives its motion from the power, seen in the plan of the machine, Plate II. and one of the side views, Plate IV. is the centre from which all its motions proceed. 227. These motions, as essential to dressing, are the two in brushing — the stroking, and lifting ; — the applying of the paste ; — and the drying of the yarn. The winding of the warp on the beam, and the measuring of the quantity as done, are properly secondary motions, — making six in all as included in dressing by power. Of these, the driving shaft v! directly produces but one, viz. the motion of the fan for drying the yarn ; and the crank shaft r one di- rectly, — the stroking of the brush ; and three in- directly, — the lifting of the brush, — the applying of the paste, — and the motion of the beam. The mea- 134 PRACTICAL TREATISE swing of the yarn is done by the motion of the web itself in passing to the beam. 228. As the movements dependant on the crank are much slower than that of the fan, the motion of the driving shaft, as communicated to the crank, is diminished accordingly by the difference in the size of the respective spur wheels by which they are con- nected. That of the driving shaft is 40 teeth, and that of the crank shaft with which it works in gear is 120. 229. The crank shaft is made, like that of the loom, with two cranks, one on opposite ends of the shaft, and from the same side to act in the same di- rection. The throw is five inches, and the stroke of the brush, as worked from it, is about twentytwo. This difference between the motion of the crank and the brushes is made up in the communication by the leverage of the side vertical levers. There are two of these levers, one of course to each crank, and at opposite sides of the machine. Each lever has thus two connections to maintain, one with the crank, from which it receives its motion, and one with the brushes, to which it communicates it. 230. This double communication of the side ver- tical levers is well seen in Fig. 45th, as it is a side view of the dressing machine without the framing ; and, likewise, although less distinctly, in the two op- posite side views in Plates III. and IV. t is the vertical lever, r the crank, s its connecting rod, and x the brush frame connecting rod. The length of the arc described by the radius of the lever is the length of the stroke of the brush. The brush con- ON WEAVING BY POWER. 135 necting rod is therefore attached to the top of the lever, and the crank connecting rod at such a distance from its centre as is sufficient to give the required length of stroke for the brush. The slit in the lever is left for the adjustment of the motion, that the stud of the connecting rod may be fixed at the proper place for producing it. 231. It will be seen that motion is to be com- municated simultaneously to the brushes at both ends of the machine, and for that purpose the under stocks, on which the brushes rest, are connected to- gether, so as thereby to form a frame in the figure of a parallelogram. 232. Now it is to the opposite sides of this fram- ing, which may be called the stock frame, that the respective brush connecting rods are attached. The stock frame is seen in the plan of the machine, and a side view of it in Fig. 45th ; b b may be taken to represent the stocks forming the ends of the frame, and q the side to which the one connecting rod is attached. Both sides q q are seen in the plan, with their respective connecting rods x x. 233. By this arrangement, it is clear that the brushes at each end of the machine will be slidden backward and forward on their respective spindles, by the throw of the crank, in opposite directions ; but as they must slide on the yarn in one direction only, they are lifted out of it alternately for that purpose by eccentrics; and this action is accom- plished by the intervention of three shafts — a vertical, and two horizontal ones. The two horizontal ones run from end to end of the machine, except where 130 PRACTICAL TREATISE they are separated at the middle to receive the com- munication from the crank shaft by the vertical one. This communication is effected by bevel gear- ing, as the action throughout is rectangular in its direction. 234. Plate IV. presents a good view of this com- munication of the crank shaft with the eccentric one. The vertical shaft l\ it will be seen, receives its motion from the crank one by the bevel wheel f, and transmits it to the horizontal one by the bevel wheel g'. The two horizontal ones, h' h' in like manner, by the same sort of gearing, convey it to their respective eccentric shafts, r' r f . 235. The eccentric shafts, it will be seen from the plan in Plate IV. extend from side to side of the machine like the crank ; and that they may act on the brush frame without straining it, two eccentrics are put on each shaft, and set immediately under the opposite ends of the frame, to act together in the same direction ; but the shafts themselves are set to act on the brush frame in opposite directions, at the respective ends of the machine ; so that when the one shaft is lifting the frame at the one end, the other by the reverse position of its eccentrics is permitting its descent. The relative position, in which they are placed for this action, is seen in the side views, more especially in Fig. 45th. 236. The application of the paste to the yarn is effected by rollers. Two are used for this purpose, g, h, to each portion of the warp, and placed immediately above each other, in a horizontal direction, across the machine, near the termination of the stroke of ON WEAVING BY POWER. 137 the brushes, in front of the reels o o, on which the raw yarn is wound. The yarn from the reels is led through between the two rollers in its way to the beam in the middle of the machine. The two rol- lers lie together in contact, with the yarn between them ; and as the under roller is half sunk in a trough filled with paste, the paste is applied to the yarn merely by the rotation of the rollers, in its passing to the beam. 237. Motion for this purpose is applied to the under roller only, as the upper one, by lying upon it, revolves with it; and this is done directly from the eccentric shaft with a pinion and spur-wheels work- ing in gear. 238. This gearing is well seen in the side view , of the machine, Plate III. It will be observed from\ it that the speed of the eccentric shaft, as applied to > the rollers, is diminished by it ; and, therefore, the pinion is put upon the eccentric shaft, and the other wheel and pinion between it and the wheel on the axle of the under roller are interposed to regulate the velocity as communicated to it. 239. By this means the yarn is brought forward by the revolution of the rollers, coated with paste, and the brushes meet it towards the end of the stroke, and rub the paste into the yarn over the range of their action. The pinion of the eccentric shaft has 16 teeth, and that of the intermediate one 16 likewise. The two wheels have each 80 teeth ; and as the diameter of the rollers is 4^ inches, the delivery of the yarn accordingly will be nearly § ths of an inch to each stroke of the brush. The move- 138 PRACTICAL TREATISE. merit as expressed in figures, may stand thus — 80 -j- 16 = 5 80 16 = 5 25 and the circum- ference of the rollers, say 14 inches, divided by 25, = .56. 240. The yarn is thus delivered to be wound on the beam in a measured quantity, which is varied according as it may require more or less brushing to fit it for weaving, by changing the pinion As to the motion of the lathe. Thirdly, As to the means for shedding, 154 PRACTICAL TKEATISE Fourthly, As to the means for picking. Fifthly, As to the make of the loom — as best fit- ted to withstand the reaction of these motions. Sixthly, As to the motion for winding the cloth on the beam. Seventhly, As to the devising of a means for stop- ping the loom on the discontinuance or breakage of the weft shot. Eighthly, As to the invention of a means to render the temples self-acting, so as to keep the cloth at its proper width at the fell without hand inter- ference, so as to save time and save the reed. 283. These are important objects, as compre- hended in the foregoing heads, since the completeness in the success of the power loom depends in a great measure on the manner in which they are accom- plished by machinery. But as the right origination of the means, as well as the appreciation of the fit- ness of their application, depends on a knowledge of weaving, the principles of the art, which are detailed in the previous part of the work, must be insepar- ably associated with the consideration of the state of machinery as effecting it. 284. In all kinds of weaving the lathe is a most important implement ; and its steadiness of action in working at any speed, is highly advantageous to the work. All causes, therefore, injuriously affect- ing its motion must be avoided ; and in weaving by power its action must be as little as possible inter- fered with by other movements, that it be not thereby injured. 285. In the early state of the power loom, ON WEAVING BY POWER. 155 when the art of weaving itself was imperfectiy devel- oped, the fitness of the motion as applicable to it, was, as might be expected, imperfectly conceived ; and as the art of constructing machines was equally imperfect, the highly important practice of making one motion as much as possible unaffected by another was not sufficiently considered in the construction of the loom, nor has it yet been sufficiently attended to. It was soon evident, however, that the lathe suffered a considerable shock from the interference of the protector in throwing the loom out of gear by the sliding pulley ; and this particular defect, was so far early remedied by the introduction of that elegant mode of stopping the loom by using two pulleys — a fast and a loose one ; so that the lathe had merely to overcome the reaction of a spring sufficient to transfer the strap from the fast to the loose pulley. 286. This method, seen in all the five views of the loom, as presented in Plates V. VI. VII. and VIII, in which the corresponding parts are referred to by the same letters, is a great relief to the lathe, and to the machine generally ; and has been almost univer- sally adopted from its first introduction, in disen- gaging the loom ; and, for a similar purpose, in almost all other machinery, a' V are respectively the fast and the loose pulleys, d the spring, and d! the strap or belt lever. 287. The protector itself was likewise better accomodated in its connection with the lathe. The pendulous part of the arm overhanging the box was removed, so as to make the two arms alike, as seen 156 PRACTICAL TREATISE in Fig. 2d, Plate VIII. ; and instead of the box springs for staying the rebound of the shuttle, a lever or si oat was used, formed as seen in Fig. 3rd, with its belly a projecting within the shuttle line ; so that on the entrance of the shuttle into the box, as there was a third arm fixed on the protector, nearly at right angles to the other two, to act on the latch for dis- engaging the spring, it was raised by this action, and thus the rebound of the shuttle was prevented by the weight alone on the third arm of the protec- tor. By this means the pressure on the shuttle in each box was equalized, and the shuttle thereby rendered less liable to be tripped in its course, whilst the apparatus itself was somewhat simplified by the change. 288. The mechanism of the lathe, as affecting the motion of the shuttle, is subject to the same rules as explained in reference to the hand lathe, and these are : — I. The reed must be in a straight line with the back boxing at the shuttle line : II. The race must be level throughout : III. The spindles must be straight : IV. They must be in the direction of the shuttle line, — 1st, Parallel with the race ; 2nd, Parallel with the back boxing : V. The race groove must be in the direction of the spindles : and VI. The race should be beveled to the angle of the shed. 289. But besides these rules, which must be ON WEAVING BY POWER. 157 carefully exemplified in the construction of the lathe, as necessary to keep the shuttle in its course, there is the proportion of the parts, which must be pre- served as adapted to the work ; and the proper length of box, as best adapted for shuttling, is the most important of these. 290. As easiness in picking cannot be effected with a short box, it should be rather too long than too short. The specific length of box, as proper for shuttling, will, however, depend on the width of the web and the size of the shuttle. For common yard wide calicoes it should be about nineteen inches. 291. But it is not enough that the lathe is made in this manner ; it must also be made so as to be kept in this manner, to effect what is required of it in working. The sole, therefore, if it is made of wood, should be of such as is well seasoned, and not liable to warp ; and, as a further security from casu- alties of this sort, it should be cased in front, from end to end, with an iron plate. 292. It would however be better for all purposes, and attended with little additional expense in the first cost, to make the sole wholly of iron, with merely a groove or space in the upper side for a wooden bedding on which the race should be laid, as seen in the transverse section of the loom, Plate VII. By this means the sole could be better formed for the placing of the protector, so that it would require 110 additional room for itself between the shuttle line and the heddles ; and the space, therefore, need not be greater than the thickness of the sword may re- quire it for the sake of strength. 158 PRACTICAL TREATISE 293. The length of the stroke of the lathe in yard wide calico weaving should be about five inches, or about three times the width of the shuttle ; but in broad work an additional half inch may be advanta- geously given it. 294. The proper position of the lathe, again, in acting on the cloth, is, as in hand weaving, at right angles to the fell. But as it is liable, in the inverted position, to be disturbed in its motion, in describing its arc on each side of the vertical line, by the vibra- tion of the centre of gravity from side to side of the centre of motion, it is placed, to prevent this, so as to make the commencement of its stroke spring from the vertical line at the fell. Hence the direc- tion of the warp line, as suited to this position, should be exactly horizontal ; and that of the rock- ing-tree accordingly, perpendicular to the reed at the fell. 295. The length of stroke of the lathe is in some measure affected by the leverage of the swords, ac- cording to the distance between the connecting rod and the race. But as this distance when considerable, has a tendency to weaken the action of the lathe on the cloth, it should be made to affect the stroke as little as possible. The connecting rods, accordingly, should be attached to the lathe as near the warp line as they can be made to act; and were the sole made of iron, instead of wood, the lathe would not only stand better to its work, but it would admit of a better connection with the crank and therefore be more effective with the same power. 296. The lathe can thus be made the most effee- ON WEAVING BY POWER. 159 tive with the least motion, as space is economised to the utmost ; and what is next required is to economise the time in the motion of the lathe so as to gain the greatest speed in shuttling with the least injury to the yarn or the machinery ; and here, again, the motion of the lathe, as worked by a good hand weaver, is the best example for imitation by power. 297- Such a motion to a certain extent, is repre- sented in Fig. 30th, which, as has already been observed, is not the common motion of the crank, where the pauses, theoretically speaking, are equal. 298. The objects in view by the motion of the lathe are two-fold ; — First, to bear the shuttle across the web at the proper place ; and secondly, to strike home the shot. In accomplishing the first, time must be given the shuttle to cross the web, and in proportion to its width. But for the second, the object in almost every case, is best effected by quick- ness of motion. The pauses, therefore, to effect these objects aright, should be unequal ; and hence by shortening that of the crank at the fell, time will be gained with advantage to the work ; and if the time thus gained, or a portion of it, can be applied so as to increase the pause at the the full stroke in a certain proportion as required by the shuttle, the motion, as to form, will be such as is desired for the lathe. 299. Power loom mechanicians were long in quest of a means by which this form of motion could be effected. The celebrated James Watt furnished a plan to Mr Peter Marslandof Heaton-Norris, which 160 PRACTICAL TREATISE he patented in 1806, for running the motion of the lathe towards the fell, when near the cloth, into a quickly accelerated form. This was effected by what is commonly called the double crank ; and although the motion is good as to quality, very little saving is gained from it as to time. It is not the form of motion for speed in shuttling, and has not I believe been much used. 300. Mr Horrocks patented another modification of the crank in 1813, for effecting the required motion of the lathe by a similar combination of levers, which, by adjustment, increased or diminished the duration of the long pause. But this contriv- ance likewise failed in its object, — it was too com- plicated for general use. 301. The next attempt to effect the motion re* quired was by eccentric wheels. That of the wiper shaft was formed with a depression on each side of the circumference opposite each other ; and the pinion of the crank was made somewhat heart shaped, and set so that the apex worked into the depressed part of the wheel ; and thus the eccentricity in the motion of the lathe was obtained to any required degree by the relative forms of the two wheels. 302. This method of effecting the motion was brought out and patented by Mr A. Buchanan of Catrine ; but it happened that a similar means for the same purpose had been made in Glasgow many years before Mr Buchanan's invention of it, and applied to canvas weaving in the north of Scotland ; so that the patent right was on that account invali- dated. But as the motion of the lathe by this means ON WEAVING BY POWER. 161 is somewhat harsh and constrained, from the irregular reaction between the wheels in working, it never came much into use ; — and, as it was by and bye dis- covered, that eccentricity in the motion of the lathe, could be obtained without either eccentricity of the wheels, or combination of levers with the crank, the three preceding kinds of movements may be said to have become obsolete. 303. The new mode of obtaining eccentricity in the motion without eccentricity in the wheels, or complexity of the means, was a valuable discovery as applied to the lathe in weaving ; but by whom it was first pointed out, I do not know. It will be seen from Fig. 43d to be effected by merely placing the connecting rods, as attached to the lathe, in a sloping direction to the crank shaft. The crank shaft is, therefore, on a lower plane than the studs of the lathe, on which the connecting rods at that end are hinged, and the degree of obliquity thus given them determines the amount of eccentricity as imparted to the lathe, in connection with that which takes place from the revolution of the shaft. The eccentricity from the shaft in working, will be as the length of the connecting rod to the diameter of the circle as described by the crank. 304. This will appear plain from the inspection of Fig. 30th, page 78 ; as it will thereby be seen that the space from e to f, as indicating the duration of the short pause, at the beginning of the stroke, is only about half the length of the long pause, as measured from b to c, the points by which it is bounded towards the end of the stroke : and as the time required by the crank, in describing; these L 162 PRACTICAL TREATISE respective spaces, is as their relative lengths, the duration of the pauses is as the length of the spaces. The length of the pause at the end of the stroke will depend in some measure on the direction in which the crank shaft is turned, and this, it will be observed by a little reflection, is occasioned by the shortening of the connecting rods from the increase of their obliquity in following that part of the circle described by the crank in taking the lathe from the fell ; and as there must be a corresponding increment, at the opposite side of the circle, the lathe is therefore nearly stationary, whilst the crank is describing that part of the circle from b to c, so that time in the required proportion can thus be given the shuttle for travers- ing the web. The degree of obliquity, thus obtained, should, of course, be proportioned to the breadth of the web. 305. As the space, as taken up by the motion of the lathe, is invariable, and the fell, therefore, a fixed line, the heddles, in weaving by power, can be brought nearer the slabstock than in hand weaving; and as the swords of the lathe are made of iron, the space between the reed or shuttle line and the heddles may be diminished on that account, and thus a smaller shed is rendered sufficient for such work, than would be the case, with a similar fabric, in hand weaving. Advantage, however, is not suffi- ciently taken of this circumstance, and the coarse practice of over-shedding generally prevails, from the attention not being sufficiently directed to the mischievous nature of it, although perhaps it is met with in a less degree than in weaving by hand. 306. But although the yarn were unaffected by ON WEAVING BY POWER. 163 this severe practice of over-shedding, it is attended with a great deal of tear and wear of the heddles, and this is still further increased by the shortness of the stretch, as the power loom is commonly made too much with a view to economize room in the factory ; so that there is an insufficiency of spring given the yarn to meet the action of the heddles, and they must, therefore, effect their purpose in shed- ding through the resilience of the pace. 307. The proper length of stretch, as already noticed, will depend on the grist of the yarn. For calicoes the distance of the beam from the hed- dles may be from about twenty inches to two feet ; and, for coarser work, the stretch should be increased in proportion to the size of the shed. It would, therefore, be as well to make the loom frame as seen in the side views of the loom, Plates VII and VIII, with an accomodation for the beam at different stretches as the work may require it. 308. In the motion of the heddles as worked by eccentrics, there is frequently some unsteadiness manifested in their action, partly from irregular pressure by the angularity of the wipers, — promoted in a small degree, no doubt, by the curving motion described by the treadles themselves, and the motion of the yarn through the heddle-eyes. 309. Mr Roberts of Manchester, with the view of improving their action, adopts the method of hanging the heddles between two rollers ; and sheds them by working the lower roller with a rack and pinion from the wiper shaft, This method was very early used for this purpose by Mr Johnson, in his 164 PRACTICAL TREATISE invention of the vertical loom ; but as the diameter of the roller is limited by the space between the middle of the two front and that of the two back leaves, so that each half of the set of heddles be merely- kept clear of each other in working, a rather incon- venient amount of traversing motion is required to turn the roller as much as is necessary for shedding, — and in heavy work, this limitation in the size of the roller is apt to be attended with some unsteadiness of motion in shedding. 310. These inconveniencies, however, are obvi- ated by that method as presented by the author in Plates IX and X, which is unattended with any disadvantage from the motion. By this method it will be seen, Plate IX, that the heddles are hung from jacks above in the usual manner (except that they are mounted on studs,) only because this mounting for the heddles is more especially applicable to fine work; but below they are attached to two rollers or axles b c, better seen in the end view, Plate X, one for each shedding. These two rollers are set par- allel to each other ; and have each two arms d e, formed at the end into quarter circles, by which they are attached to their respective pairs of leaves, and an arm f, vertically set at right angles with the other two, by which they are connected together, and worked by a connecting rod g from an eccentric or rather a tappet h, with a friction pulley acting on the wiper shaft like a crank. The tappet is seen as act- ing on the connecting rod in Fig. 2nd, Plate X; and the traversing motion, it will be observed, as necessary from it in shedding, is less than the depth of the shed ON WEAVING BY POWER. 165 by the difference between the arc described by the heddle arms and that by the vertical one. 311. The modes of picking, like the contrivances for producing the other movements of the loom, are various. At first the picking pin was hung in the middle of the loom above the pull-to. But this arrangement was soon thrown aside in con- sequence of its inconveniencing the weaver in attend- ing the work ; although it has since been revived, and even patented, in 1833, by Mr Smallcross. 3l°2. Next it was placed, as already noticed, ver- tically under the web, and formed like the capital letter T inverted. As the stud, on which it was made to vibrate, passed through it where the two lines intersect each other, motion was communicated to it, by its being alternately struck on the cross- tails by the respective tappets, on the revolution of the wiper shaft. 313. This is a harsh communication of motion, and it, therefore, soon fell into disuse for that modi- fication of the same means for effecting its purpose, by the action of the wipers on two separate treadles. The cross-tail is here formed, as seen in Fig 42d, into rather more than half a circle, and attached by a strap from the circumference to the treadles. But as the action of picking is apt to communicate some disturbance to the shuttle, even after it is boxed, by the dangling of the treadles, so as to occasion purling at the selvages, this defect is remedied by the form of the sweeps, which are interposed on the treadles to receive the action on the tappets. 314. The curve of the sweep G', it will be seen from 166 PRACTICAL TREATISE Fig. 4th, Plate VIII* is intended to prolong the action of the wipers on the treadles, so as to keep them still, till the shuttle has been staid in the box ; and, therefore, the curve should be a part of a circle of which the wiper is the radius, or more correctly, it should be somewhat elliptically formed, as the treadle recedes from it in shedding. The face on which the wiper acts, is more or less oblique, or inclined to the action of the w T iper, that a sufficient impetus may be imparted to it in throwing the shuttle. 315. But there is still some vibration from the length of the fly-cords unaccounted for by this means, besides a great deal of tear and wear which they suffer from friction by rubbing along the sides of the boxes, and likewise from their being tucked to the lathe to prevent them from jerking against the work; and three modes of picking have been brought into use by which these objections are completely obviated. 316. By one of the modes, the picking is at the side from a pendulous picking pin above the driver ; — by another, at the side, from a vertical picking pin under the driver; — and by the third, at the side, from a horizontal picking pin above the driver. All the three modes, therefore, have two picking pins, one at each side ; but they differ from each other as to the direction in which they act in throwing the shuttle. They are, therefore, differently placed for that pur- pose. By the pendulous mode, in working with the pendulous lathe, the picking pins are hung from the framing near the rocking-tree, each above its respective box, and attached to its respective driver ON WEAVING BY POWER. 167 by a short cord of about eight inches long; and, as the picking pins are made to hang obliquely towards the ends of their respective boxes by being drawn in that direction by a spiral spring connecting the two together, that they may not interrupt the entrance of the shuttle, the wipers are so placed above the web as tostrikethem alternately out of their way, and thus throw the shuttle across the web ; or by a variation in the mode of driving it, a strap is made to com- municate from it with a treadle below, on which the wiper acts in the usual manner under the web. 317. This mode of communicating motion to the picking pins, according to the first variation, is not altogether free from harshness of action from the obliquely transverse direction of the force of the wipers to the picking pins ; but, as the picking pins themselves oscillate in the direction of the shuttle, its motion is not affected by it. 318. The arrangement, however, of the means, in both of the variations of picking, is defective rather than the motion. The distant connexion between the wiper and the driving shaft is an inconvenience ; and as both the weight and action of the picking ap- paratus, in one of the variations, is placed above the web, it is apt to be attended with some little disturb- ance and encumbrance to the machine in working. 319. The vertical picking pin, under the box, is merely the pendulous one reversed as to position. It is placed on a stud near the rocking-tree, as seen in the transverse section of the power loom for working checks, Fig. 1st, Plate XIIL and conse- quently its action, from the curve it describes in 168 PRACTICAL TREATISE throwing the shuttle, is forward and a little down- wards. The direction, however, is but little out of the line of the driver and does not affect the shuttle; and where several shuttles are used, the arrangement is a convenient one, more especially where the work is not very heavy. 320. But for very heavy work, the horizontal mode of picking is preferable, from the impulse being directly applied to the picking shaft; and indeed this mode is unobjectionable either as to arrangement, or motion ; and effects its object by a resolution of the same means. Instead of the picking pins being pendulous, they are here placed to vibrate horizon- tally on a vertical shaft, immediately above their respective boxes, and are attached to their respec- tive drivers by a cord q, Plate VI, so long only as is sufficient, as in the other two modes, to preserve the flexibility and easiness of their action. 321. The picking pins, therefore, act in this posi- tion similarly to the weaver's arms in hand shuttling; only that the motion is communicated to the drivers, and from behind the lathe for the convenience of arrangement, that the wiper shaft may be properly placed both for picking and shedding. The position of the wiper, as seen in Fig. 1st, Plate VIII, lateral section of the power loom, effects both of these advantages, inasmuch as it is well placed to act with facility both on the treadles G G, for shedding, and the picking shafts n' n' . 322. The form of the picking shaft, as adapted for this action, is seen detached in Fig. 4th in the same plate. It consists of a round malleable iron rod ON WEAVING BY POWER. 169 of about two feet six inches long with a short arm n drawn out from it at right angles, to which the pick- ing pin is bolted. This shaft is placed vertically in the loom, and made so long that its lower end reaches the transverse back framing A', near the ground, where it rests in a socket which is bolted to the framing there, and so near the wiper shaft that it may be brought to act upon it, whilst the upper end is supported in a bush. 323. Now the most effective action of the wiper on the picking shaft, when placed in this manner, will be at right angles to the picking pin. Accordingly the sweep G', it will be seen from Fig. 4th, is fixed upon it nearly in this position, and formed some- thing like a bat's wing, that its curvature may b adapted to the action imparted to it by the circular motion of the wiper. The picking shafts are of course made right and left handed, to fit them for their respective sides ; and kept at the proper work- ing angle to receive the action of their respective wipers, by a spiral spring extended between them, and attached to each by its respective ends. As the wiper shaft, therefore, revolves with the wipers in their relative places, the sweeps are alternately struck by them out of their circle, and the picking pin by this action describes an arc, of nearly the length of the box, in throwing the shuttle, of which the picking pin is the radius, and as it is advantageous to have the motion of picking in the direction of the shuttle, the pin, therefore, to prevent the curvature of its motion from injuriously affecting the action of the driver, should not be short. About two feet 170 PRACTICAL TREATISE is a good length for common purposes. But this, of course, should vary a little with the box itself, accor- ding to the width of the work. 324. The motion of picking, from the suddenness of the tug, is a severe kind of action on a machine, and so are the other motions included in shuttling : and as the efficiency and durability of the machine depend on its stability in action, the loom should be sufficiently made to resist reaction. 325. Now as the reaction of the work is a cer- tain amount of weight which must be overcome by the power applied to the machine, and as the ma- chine is the instrument by which it is transmitted, it should be strong enough to stand between the two forces, the action and the reaction, undisturbed by either, so as to go through its work without any appearance of effort. Should weakness be any where present in it, it will manifest itself in work- ing, either to the eye or the hand, by tremor — a state of reaction highly injurious to the journals, bushes, and joints. 326. This reaction may be general, arising from the weakness of both the moving parts and the frame ; or it may be partial, from the defectiveness of either — and hence the stability in action of the machine depends on the proportion between its relative parts, and the power, and the reaction of the work. A practical knowledge of the work, as to its weight, and the effects of overaction on it, is thus necessary to enable the engineer to adapt the machine to the special fabric under consideration. This know- ledge is comprehended in the art of weaving ; and the ON WEAVING BY POWER. 171 principles of mechanics must guide him in the con- struction of the machine, so as to maintain a due proportion of the parts throughout — a combination of skill of great value in the application of this machinery. 327. As the frame sustains the several parts in their relative places, and the sum of their reaction, it must be made strong enough on the whole; and to avoid unnecessary weight, the strength must be adapted to the strain. Sufficient material must therefore be put, both where and as the strain requires it, that the greatest strength may be obtained with- out waste. Wood in this respect is ill adapted for machine framing, but the engineer has all that he stands in need of for perfecting the proportion of his work, from iron mouldings. By this means he is enabled to combine both weight and strength in the construction of the machine, in a manner the most effectual for overcoming reaction. 328. Hence he must make his arrangements, so as to throw the action, and as much of the reaction as possible, on the central line ? of gravity in the machine ; and both as near the base line as circum- stances will permit. 329. The wiper shaft is, therefore, very properly placed, so as to impart its action in picking below the centre of motion in the machine towards the base line. 330. The form of the frame, as best fitted to re- sist reaction in working, and the disposition of the moving parts, as best adapted for obviating strain, are very important considerations in machine mak- ing. But nothing must be sacrificed for the sake of 172 PRACTICAL TREATISE form, which is advantageous to the machine as re- quired for the work. 331. By the inverted position of the lathe, the frame is improved in compactness of form, so that the height of the loom, in so far as it is affected by the reaction of the work, is limited by the warp line, which should not be higher than is sufficient to sup- port the web at an elevation the most convenient for the weaver in attending to the work. This will be about three feet, measuring from the slabstock to the floor. 332. As the wiper shaft performs the actions of picking and shedding, it sustains the greatest share of the strain from the motions of weaving, and it should, therefore, be well supported by the frame. 333. The form of frame as best fitted to resist reaction from motion, is such as has its greatest strength in the direction of the strain. 334. Now the direction of the strain on the wiper shaft in shedding is upwards, and that from picking is forwards, and, therefore, that form of frame which is best calculated to sustain perpendicular, as well as diagonal pressure, is best adapted for the support of the wiper shaft. 335. Mr Roberts of Manchester uses a diagonal form for this part of the framing, and that which I have presented in the several views of the loom in Plates V, VI, VII, & VIII, is the arch, drawn chiefly from the loom as made by Mr Grandison, Glasgow. 336. The strain on the crank shaft from the action of the lathe on the fell is backwards and a little downwards, nearly in the opposite direction to ON WEAVING BY POWER, 173 that of picking; but this part of the framing which supports the crank, from the arch upwards, is so much intersected, that reaction from the work can affect it only from general weakness arising from a deficiency of material. 337. Every machine should have so much strength and weight in its framing as to be wholly unaffected by its own motion — rockfast within itself ; and few machines, from the nature of the motions in weaving, require so much of both of these qualities to with- stand reaction in working as the loom. 338. But besides the strain from the separate action of the moving parts, there is that resulting from their conjoint action, which should be disposed of in a manner that the loom is best enabled to re- sist. This will be effected by throwing this sort of strain as much as possible on the central line of gravity in the machine ; and as the greatest portion of it results from the conjoint action of the crank and w 7 iper shafts, it will fall, so far as they affect it, on a point in the framing, somewhere relatively dis- tant from each, in proportion to the amount of in- dividual reaction comparatively sustained by them. 339. Machine makers, from their unacquaintance with weaving, have not sufficiently attended to the kind of motions of which it consists, nor to their quality ; and have thus been led to estimate the strength, both for the frame and the moving parts, by the power as necessary to work the machine, rather than by the reaction arising from the pecu- liarity of the motions ; and the cloth manufacturer, again, is apt to judge of the strength as necessary 174 PRACTICAL TREATISE for it, by what knowledge he may have of weaving by hand; and thus the power loom is almost univer- sally too light made for its work. 340. As the conjoint action of the motions in weaving by power is subject to the same rules as in weaving by hand, and is performed in the same order of succession, — viz. first, the lathe strikes the fell, — secondly, the shed instantly begins to open as by its action, — and lastly, picking follows on the rising of the lathe from the cloth, the reaction from these motions, therefore, takes place at three points in the circle ; and as little power is necessary to keep the machine a-going till their recurrence again, the suddenness of their return, from its being attended with a great discharge of force, requires much weight and strength, aided by all the advan- tages of art, in the construction of the loom, to pre- vent it from suffering from tremulous reaction in working. 341. To effect this object fully, the weight of the loom frame, as properly made for common calico weaving, independent of that of the moving parts, should not be much under half a ton. Whatever error is committed, it should be on the safe side of weight. 342. But the loom may be well made as to the frame, and yet unfit for its work from a want of strength, and weight, or proportion, in the moving parts ; and from an unsuitable disposition of them for action. 343. The weight proper for the shafting of the loom will depend much on its width. But for com- ON WEAVING BY POWER. 175 mon yard wide calicoes, the iron for it should be about If inch in diameter, and properly speak- ing, to be made in proportion, increased towards the middle to meet the increased strain which it there sustains from turning. This especially should be the form of the crank shaft. But for the wiper shaft it would be inconvenient to be so formed, as it would interfere with the fixing of the wipers. This shaft however should be thicker than the crank, perhaps about one-eighth of an inch. 344. The action of the wiper shaft in picking is at each end, as near the bushes as it can be conveni- ently taken from it. But that of shedding is from the middle of the shaft, where it is very properly supported in a bush h\ as seen in Plate VI. from a transverse piece of framing put up for that purpose. 345. The crank is exclusively employed to work the lathe, and is likewise formed on the shaft as near each of its bushes as it can be made to work. 346. The wheels both of the crank and the wiper, from the reaction which they have to en- counter, should be strong and heavy, and formed with their arms set in the direction of the strain ; and their momentum will be still further increased, and their steadiness in action improved, by making them of a good size, — nine or ten inches, and eigh- teen or twenty respectively. For the same reason the driving pulleys should be neither small nor light — smaller than seventeen or eighteen inches should not be recommended. By using the wheels made in this manner they act on their respective shafts with something of the effect of a fly-wheel, which tends 176 PRACTICAL TREATISE greatly to carry them undisturbed over the reacting points in their revolutions. 347. The movement of the cloth beam is unat- tended with any injurious reaction to the machine, as its motion is rotatory. The grand desideratum in this movement is that the cloth be withdrawn from the lathe at the fell regularly as it is wrought, without being affected by the varying diameter of the beam by the cloth. But neither of the two movements for this purpose, which have already been described, fully accomplish this object. That noticed in connection with the old wiper loom is objection- able, chiefly, on account of the number of joints in the contrivance, and the consequent looseness be- tween the parts in communicating the motion : whilst that described with the crank loom is defective, more especially on account of its being influenced by the varying diameter of the beam by the cloth. 348. The lathe, within certain limits, regulates the motion of both these movements — on that with the screw, by interrupting its action so as thereby to diminish the excess of its motion arising from any cause, — and on that with the hanging catches and weight, by acting with its stroke on the fell as a counteraction to the pace, so as to assist in giving motion to the beam, according to the impulse as communicated to the cloth. 349. In working, therefore, with this latter method especially, the cloth is prevented from get- ting thinner towards the end of the piece, by in- creasing the pace as the diameter of the beam increases. This is done by the worker. But as the ON WEAVING BY POWER. 177 diameter of the yarn beam itself decreases with the increasing diameter of the cloth beam, although in a less relative degree, this circumstance tends to in- crease the tension, as the motion requires it, without any change of the pace, and, therefore, renders less change necessary in working with it than otherwise would be the case. It is, however, desirable that the machine should effect its work independent of hand intervention, and, accordingly, a motion was early brought out for the purpose of preventing the texture of the cloth from being affected by the varying diam- eter of the cloth beam. 350. This was accomplished by making the cloth beam a friction roller, which retains its hold on the cloth by the roughness of its surface, and delivers it to another beam, placed below it, (or it may be, as it sometimes is, above it, although that is a more incon- venient arrangement for the worker) but parallel with it and in contact, on which it is wound by the rota- tion of the two rollers together. The surface of the delivering roller is made sufficiently rough for the purpose by coating it with emery, which adheres to it by being laid on a ground of glue or size, whilst it is as yet in a soft state. The contact of the two beams is maintained by placing the under one on two balance levers, and loading their opposite ends so as to keep the receiving beam against the delivering one, as seen in Fig. 3rd, Plate XIII ; or it may be effected, as in other cases, by two springs used instead of the two levers, on which the beam is supported, as required, to rotate on its gudgeons, as seen in Fig. 4th. B, C, D and E are respectively the deliver- M 178 PRACTICAL TREATISE ing beam, as seen from the end, the receiving beam, the lever, and the weight ; the corresponding parts in the two figures are marked by the same letters. The beam by this means merely delivers, and its de- livery will be uniform with the motion as imparted to it — as its acting diameter throughout is the same. 351. The motion, as imparted, may either be intermittent, from the hanging catch and weight, or it may be continuous or intermittent, from the action of the crank or wiper shaft. In working with an intermittent motion from the hanging catch and weight, the movement, as actuated by the lathe, is still influenced by the stroke of the lathe on the fell, — but with a continuous or intermittent motion from the crank or wiper shaft, it is independent of the lathe. In the former case, therefore, its motion must be qualified by the pace to prevent the cloth from getting rather thicker as the yarn beam decreases in diameter by the delivery of the warp, — but in the latter case, as represented in Fig. 1st, Plate XIII, where the motion is intermittent from the action of the wiper shaft, the thickness of the cloth is altogether dependent on the motion as communicated to the beam ; and will, therefore, continue to deliver by the working of the loom, whether the weft shot is thrown in or not. 352. This is a disadvantage in practice, which is attended with more inconvenience than is sought to be remedied by the improvement itself — and it has not, therefore, been a favourite with the trade. Something was still wanting to complete its useful- ness, and this desideratum has of late been supplied ON WEAVING BY POWER. 179 by the invention of what is called the weft shot pro- tector. By this means, the breakage or discontin- uance of the weft shot is made to stop the machine, and thus the inconvenience of turning back the movement, when the breakage of the shot is not immediately perceived, is prevented. 353. This action is effected by the weight or reaction of the weft shot itself. For this purpose, therefore, a very slight lever, highly susceptible of motion, and so balanced on its pivots that the weight or resistance of the weft shot is sufficient to lift it, is placed horizontally, in the direction of the yarn, on a fulcrum in front of the reed, with the end next the reed bent, so as to hang in a transverse slit in the race between the selvage and the sword, as seen in Fig. 2d, Plate XIV, in such a manner that the weft shot, in following the shuttle into the box, is almost certain to press against it by the motion of the lathe, and thus lift the opposite end out of a notch, or pro- jection, against which it must otherwise strike, and thereby throw the loom out of gear. 354*. Fig. 2nd is a side view of the manner in which this apparatus effects its action, and from which it will be seen that the motion for disengag- ing the loom by it, is taken from a tappet fixed on the wiper shaft, which acts, for that purpose, on a two-armed lever, a is the wiper, b the tappet, o and d respectively the lower and upper lever arms, and e is their centre. 355. Now it is the upper arm d that acts directly on the weft shot protector lever, or fork, as it is called, which is likewise formed with two arms. The 180 PRACTICAL TREATISE forked arm or end is marked f and the opposite one f\ and for the purpose of fitting them for acting to- gether, both the end of the fork f and that of the upper arm d y where they come into contact, are each furnished with a corresponding ratchet tooth projec- tion by which they are locked, or fitted for acting against each other without slipping. When, there- fore, the tooth of the upper arm d is brought into contact with that of the fork yby the motion of the wiper, the fork moves with it, in consequence of its being placed on a lever, as its fulcrum, which admits of this motion. 356. This lever which supports the fork is marked g in the three views as given of the weft shot protec- tor, but as it is placed for the required action, at right angles to the upper arm, and likewise to the fork, it is better seen in the plan Fig. 3rd, where it will be observed to lie close along-side of the spring h above the breast beam or slabstock J, so that as soon as the upper wiper arm moves it, the spring is slipped off its notch in the rest, and the loom is immediately stopped in the usual manner. 357. Now as the weft shot prevents this action from taking place, by lifting the toothed end of the fork clear of the tooth of the wiper arm, by the reaction of its weight against it from the motion of the lathe, — the whole efficiency of this means depends on the certainty with which the weft shot is made to act upon the fork; and, accordingly, it is formed with the view of obtaining such a resistance from the shot, as will insure the desired result. This is effected by making that end of the fork f ON WEAVING BY POWER. 181 which comes in contact with the weft, with prongs like an eating fork, and setting it so that they may go through the reed, at least partially, at the upper bend o, with the weft between them, or rather so as to be resisted by the weft shot in doing so; and thus the pressure is increased in proportion to the number of prongs used, and the relative spaces between the dents of the reed through which they pass. Three are commonly used — and that part of the reed through which they go is made with splits sufficiently strong to be uninjured by their action in working. 358. The space between the dents may vary according to the work, from one-eight of an inch to three-sixteenths or more: and the fork should be set as near the selvage as the temples will permit it, that it may not keep the weft shot too far off, and thus have a tendency to produce purling. 359. In working with the friction rollers, where the number of shots entirely depends on the velocity as imparted to the delivering beam, greater care is necessary with it, to prevent unevenness of the cloth at the joining of a broken shot, as the cloth, in this case, if it should be overdrawn, must be more accur- ately let back to the line of the lathe at the fell, than is necessary with the ratchet wheel and weight movement worked bythe lathe ; — and, therefore, the weft shot protector is more especially necessary to it. The utmost overdrawing that can take place in working with this useful little invention is one shot ; and even this amount of aberration maybe prevented, if it be thought necessary to construct the contriv- ance for acting at each side of the web. This 182 PRACTICAL TREATISE invention was made the subject of a patent by Messrs. Bullough and Hamsbottom in 1836. 360. But it will be observed, that the friction roller movement, as worked from the wiper shaft, although it produces a uniform texture of cloth, does not obviate the necessity of shifting the pace to equalize the tension on the web as the yarn beam decreases in diameter by the delivery of the warp, and, therefore, this adjustment is still to be done by hand. It might very easily be done by machinery if it were thought desirable, by merely effecting the change in the pace by the decreasing diameter of the beam itself. A bell crank or rectangular lever would do it, by placing it in the direction of the beam above the pace lever, and connecting the pace weight to the vertical arm, whilst the horizontal arm was kept by a spring or weight against the under side of the beam, so as to regulate the removal of the pace weight towards the pace cord in the pro- portion that was found sufficient to equalize the tension of the warp for practice in working : or it might be effected by a rack acting on a pinion in such a manner as to shift the pace weight as the decrease of the beam's diameter gives it the motion to do so. In this case the end of the rack which comes in contact with the beam, should be shielded so as to prevent it from injuring the yarn by the pres- sure against it. But as the shifting of the pace is attended with so very little trouble, especially in com- mon fabrics where it is not unhandy from its weight, and is hardly even an inconvenience, the effecting of it in this manner seems not to be thought of. ON WEAVING BY POWER. 183 36 1 . Schemes, however, have been numerous for regulating the delivery of the warp to the uptaking motion of the cloth beam ; and Mr Amos Stone of Rhode Island, America, seems to have been the leader in inventing contrivances for this purpose. 362. The principle of the movement as brought out by Mr Stone, is that of making the cloth beam deliver the warp by the rebound of the reed on the fell. The reed is, therefore, set, to render its motion effective for the purpose, in a flyer, which vibrates on pivots by the stroke of the lathe on the fell. Fig. 1st, Plate XIV. is a back view of the flyer in con- nection with the lathe, a, b, cc 9 d d, represent the reed, the flyer, the swords of the lathe and pivots of the flyer respectively ; e is the sole of the lathe and the two springs which keep the flyer to its work are marked ff. The swords or arms of the flyer, it will be observed, are long — extending from the reed to the rocking- tree, and supported midway on their pivots from brackets h h, attached to the swords of the lathe. The lower arm, therefore, of the flyer, from this arrangement, vibrates in an opposite direc- tion from the reed ; and it is from this lower arm i, that the motion is taken to unwind or deliver the warp from the beam. There is no pace in this movement. The warp is kept at the required degree of tension and the yarn beam is turned or unturned by a screw or worm. The beam is, there- fore, furnished with a spur wheel fixed on the gud- geon, in which the worm works at right angles to it. The worm shaft is, therefore, vertically placed, and supported, at each end in bushes from brackets 184 PRACTICAL TREATISE fixed to the side framing of the loom, as seen in the end view of Mr Stone's loom, Fig. 2nd in the same Plate ; j, f 9 k k, and are respectively the worm, worm-shaft, the two brackets bushed for supporting it, and the yarn beam spur-wheel. 363. The motion for turning the worm shaft is communicated to it by a sliding connecting rod m, — the one end of which is slit and attached by the slit to a stud in the lower arm of the flyer, whilst the other end is furnished with a catch, or according to another modification, Fig. 3rd, catch-shaped, and free to act by sliding on a ratchet wheel n, fixed for the purpose on the worm axle. This sliding con- necting rod catch is placed horizontally under the web a little above the plane of the rocking-tree, and is, therefore, subject to the action of two motions — that of the lathe, and that of the flyer, The motion of the lathe is used directly to push back the con- necting rod with its catch, so as thereby to turn the wheel ; and that of the flyer is simply to bring it forward, so as to put the catch in a proper condition to act on the wheel again at the next stroke of the lathe. 364. The connecting rod is fitted for this double action by being made to slide in a slit in the sword at the one end, and at the other, in a slit in a bracket connected with the framing near the ratchet wheel ; and kept down in contact with the teeth by a spiral spring o. 365. The motion, as communicated by the slid- ing catch to the worm shaft, is retained by another lever catch p, acting on another ratchet wheel q, ON WEAVING BY POWER. 185 which is fixed upon the shaft, hut at the upper end of it, for that purpose. Both wheels have, there- fore, the same diameter and pitch of tooth to work in conjunction with each other. 366. Now Mr Stone regulates the uptaking mo- tion of the cloth beam by the action of the upper lever catch, so that, when there is no weft thrown in sufficient to produce the necessary reaction on the reed to effect the motion on the yarn beam, there will be no motion of the cloth beam. The opposite end p l of the lever, from that which has the catch upon it, is, therefore, made to act on the end of the hang- ing catch arm r, with which the beam is furnished for its own movement, so as to raise it, and thus move forward the hanging catch click s 9 on its own ratchet wheel t, and thereby put it in a condition to act in turning the cloth beam in the usual manner, as pre- viously noticed in describing the ratchet wheel move- ment by the backward stroke of the lathe in receding* from the fell. 367. The cloth beam, according to this move- ment, cannot, therefore, be affected by the delivery of every shot, — as some space must intervene before a tooth be acted on by the pressure of the cloth upon the reed at the fell. This space, of course, will be equal to the length of the ratchet tooth divided by the number of catches that are set at equal distances to act upon it; and, therefore, this peculiarity of action is more or less inseparable from all ratchet wheel movements. It is not, however, an objection of any practical importance, as the spaces may be so small as to produce no inequality in the cloth in the working. 186 PRACTICAL TREATISE 368. An attempt has, however, been made to re- move it, or rather perhaps to improve it, but this improvement is deserving of attention rather from the simplicity of the contrivance than from any other superiority attendant on its mode of action. This improvement consists in directly acting on the hang- ing catch of the cloth beam with the flyer-lever, instead of acting on it indirectly as in Mr Stone's loom, through the medium of the upper catch lever of the worm shaft. The flyer-lever is, therefore, placed as seen in Fig. 4th, to act on the hanging catch in the front of the sole of the lathe, with the one end resting on the sole of the flyer against which it is kept there by a spring, and, therefore, influ- enced by the rebound of the reed, whilst the other arm, extending downwards, is by that very action brought directly on the hanging catch to depress it, so as thereby to withdraw the catches on the ratchet wheel, and thus put them in a state to move the beam by the action of the lathe. 369. The lower arm, therefore, of the flyer lever is bent to act in this manner, as seen in the end view of the apparatus, Fig. 4th. a is the flyer lever placed to vibrate on its centre vertically in front of the sword of the lathe, and in contact with the hanging catch arm b, of the ratchet wheel c. The hanging catch arm at the one end is furnished, in the usual manner, with clicks e e, to act in turning the beam by the ratchet wheel, and at the other, with a small weight to keep them engaged with the teeth. The apparatus is not represented in connection with the letting-off motion of the yarn beam, nor is it neces- ON WEAVING BY POWER. 187 sary, as that movement may be as well effected, if it be desirable to effect it at all, by the cloth beam itself. 370. But what advantage, it may very properly be asked, has the action of the letting-off motion over that of the pace in the weaving? and this question can be best answered by considering the effect of the pace on the yarn in weaving compared with that by the worm and ratchet wheel movement. 371. By both modes of pacing, the yarn is to be kept sufficiently tight to retain the shot by the stroke of the lathe on the fell, and this is effected with the pace by a continuous tension, interrupted only by the stroke of the lathe on the fell ; but with the ratchet wheel and worm movement — by intermittent ten- sion from fitful action. The yarn by this latter method is, therefore, alternately tight and slack, and this result, from what we have seen, is inseparable from ratchet wheel movements. The cloth may be sufficiently tight when the lathe strikes the fell, and the slackening of the web, by being effected imme- diately after the stroke, will so far act beneficially as a relief to the heddles and the yarn in the shedding. But when it is recollected that the deli- very can only be in proportion to the uptaking of the warp by the weft shot, and that the delivery is commonly intermittent for several shots together, a strain in shedding must take place somewhere on the warp (unless the web is altogether too slack worked to make a good piece,) and that strain it has no means of meeting but by its own elasticity. But in weaving with the pace it has the resilience of the 188 PRACTICAL TREATISE beam, in addition to its own elasticity, as a complete security against strain from over tension in shed- ding — and if advantage is taken of the relaxation of the yarn by the stroke of the lathe on the fell, the heddles and the yarn will have all the advantage that the letting-ofF motion can offer, without the heavy drawback unavoidable from the rigidity of its action. Strong yarn may stand much strain with- out injury, but the principle, as applied, is inad- missable for common and light work. 372. This objection arising from its rigidity has been met by putting the warp over a whiproll which is made to spring by the reaction of the yarn in shedding. But this method of obviating the objec- tion, not only tends to disturb the proper position of the yarn in the loom, but is adding complexity to a means to attain an end, which is already sufficiently done by the pace beam without it. The only kind of work in which the letting-off motion may have some advantage, is where the weight of the pace, as necessary to keep the web sufficiently tight in weaving, is so great as to be in- convenient, on that account, in the handling. 373. The only regularly recurring action as neces- sary to the cloth in weaving, which we have not yet noticed, to complete the motions as effected by the loom, is temple shifting. 374. We have seen that the temples are neces- sary as stretchers to protect the reed at the selvages, so as to prevent it from being too soon worn out, or cut there, by the shrinking of the cloth in working ; ON WEAVING BY POWER. 189 and, as the loom is not stopped whilst they are being shifted, two pairs are used in weaving by power; — the one to keep the web on the stretch whilst the other is fetched forward on the cloth, as it is wrought in front of it, towards the fell. 375. This operation requires very little time of the weaver — about five seconds to each shifting. But as it should be regularly done, and as soon as a sufficiency of cloth is wrought in front of the tem- ples to admit of the next shift, it occurs frequently, and is liable when neglected to injure the reed. It is, therefore, desirable, as a saving to the reed, that this operation should be thrown on the machine, and several attempts have accordingly been made to invent contrivances for doing so. 376. Three are in use — one is called the nipper temple— another the rotatory temple — and the third the roller temple. Each of these inventions has some peculiarity in its working dependent on its mode of action. 377* By the nipper temples the cloth is kept extended by being seized in the jaws of a nipper sort of apparatus placed to act on the selvages op- posite each other, near the fell ; and the jaws are opened for being shifted, so as to permit the motion of the cloth to the beam, by the lathe in striking the fell. 378. Fig. 1st, Plate XV. represents a side view of one of these nippers consisting of the two jaws, marked respectively, a and b } between which the sel- vage is held. The under jaw for this purpose is made to spring against the upper one, so as thus to hold the 190 PRACTICAL TREATISE cloth by the pressure between the two surfaces ; and the better to effect it, they are toothed where they come into contact, like a rasp or file. Fig. 2nd, represents the same view of the temple but with the jaws in an open state. 379. This nipper is made right and left handed for its respective sides ; and fixed on the slabstock or breast-beam c, as seen in Fig. 3rd. This represen- tation is, therefore, a plan of this sort of temple, as fitted for acting on the cloth. Now as the cloth must be permitted to move towards the cloth beam through the jaws, they are opened, for this purpose, by the lathe in its striking the fell. This is done through a lever d 9 seen in the plan, and placed to vibrate horizontally on its centre on the same plate with the nipper, but behind it nearer the slabstock. The one end of this lever is armed with a wedge- shaped blade, which the lathe, in striking the fell, forces in between the jaws by coming into contact with the other end. 380. The cloth is thus released when the reed is at the fell, and allowed to move onwards towards the beam. But by this very means the reed is left unprotected, and at the time too when it stands most in need of assistance from the temples ; as there is a tendency in the cloth to shrink at the fell immediately on its being left to itself. This however is not allowed to have its full effect, as the temples close again upon it almost as soon as the lathe rises from the fell, or, at least, when it is clear of the lever. So far however as this circumstance affects the cloth, it is an objection to the action of the nipper temples. ON WEAVING BY POWER. 191 38 1 . The rotatory temple, however, is so far free from this objection, inasmuch as it does not release the cloth from it in working. But it is liable to an- other of a more serious kind, and one which does not affect the nipper sort — namely that it is apt to injure or tear the cloth and loose hold of it by its mode of acting on it. 382. This will be evident if we consider the manner in which it effects its action on the selvage from the form of the temple. The rotatory temple is a small wheel of about two inches in diameter, furnished on the one side of the rim with sharp pointed spur-teeth. The teeth are set obliquely to the plane of the wheel's axis, so as to enter the selvage as the cloth passes over it — one half of the wheel accordingly, or rather, merely a seg- ment of its circle, is exposed to the cloth. The other portion of the wheel is shielded by an exterior rim, which indeed encircles the whole, but does not exclude the cloth from the segment. 383. The wheel, thus made, is placed to rotate on its centre in front of the breast beam, so that the teeth of the segment only may come in contact with the cloth, and keep it at the required width. The selvage is thus held on the teeth in the arc of a circle, and as neither the teeth, nor the selvage in contact with the teeth, sustain by this action a uni- formity of strain, the selvage is apt to be torn between the teeth, or injured from the size of the punctures which they make; and as the teeth are constantly changing their relationship to the cloth, — entering and leaving it as it passes over them in its 192 PRACTICAL TREATISE way to the beam, they are apt thus to loose hold of it, and the more especially at the striking of the lathe on the fell. 384. Much of the objection, however, attending this mode of action is obviated by a very simple con- trivance for taking the strain off the temple-teeth. This improvement is effected merely by a projection, on the exterior rim of the temple, which is made to lap the selvage over it. The strain is thus chiefly borne on the shoulder of the projection, whilst the overlapping by it presents the selvage properly deflected to the teeth. 385. Fig. 4th Plate XV, is a representation of the rotatory temple, as it is placed on the breast beam to act on the cloth, a is the exterior rim, b the projection on it, c the wheel, and the oblique dotted lines point to the segment of it which acts on the selvage. One temple is placed opposite each other to act on its respective selvage ; and to guard against injury from the shuttle being driven against it by the reed, the temple is made to slide back in the frame in which it is placed, on such an accident taking place. The frame is consequently made to permit the temples to slide on it in the direction of the warp, simply by its edges overlapping the edge of the plate to which the temple is screwed with the centre pin on which it rotates, so as to guide it in the required direction ; and to keep it steady in its sliding-place, the temple plate is pressed up against the overlapping edges of the plate in which it slides by a spring acting from the under side. 386. Fig. 5th is a view of the temple apparatus ON WEAVING BY POWER. 193 from the under side, or the plan as seen in Fig. 4th reversed ; and a side view is given in Fig. 6th. The spring is, therefore, seen in both these views. The overlapping plate c, again, is seen both in the plan, Fig. 4th, and in the edge, or side view, Fig. 6th. The overlapping plate, it will be observed, is slotted as well as the frame /, which carries it, that it may be both set at the required distance from the fell, and adapted as to its position laterally, to different widths of work, so far as the slit in the frame will permit it. The thumb-screw f regulates or adjusts the temples as to the width at which they are to be set for acting on the selvage, according to the breadth of the web and the degree of extension that they may be required to make ; — whilst the two bolts g <7, seen in all the views here presented of the temple, secure the overlapping plate to the frame, and thus keep the temple firmly in its place as set for acting on the selvage. The slit or slot, therefore, in the frame, is designed to adapt the temples to different widths of work, and the slot in the over- lapping plate, to the distance at which they are to be set from the fell. When the temple in any case is driven back by the accidental stoppage of the shuttle between it and the reed, (which may happen in consequence of the protector not doing its duty,) it must be set forward again by the worker. 387. The roller temple, again, is different from either of these, both as to construction and action, — it consists simply of a roller and a half tube. Both the roller and the half tube are of the same length, a little longer than the width of the web. The rol- N 194 PRACTICAL TREATISE ler is made to turn on its pivots longitudinally in the half tube, with the web between them. The roller is on the upper side of the web, as seen in Fig. 8th, and placed across it, as near the fell as the half tube will permit it. The exterior edge of the half tube, next the fell, supports the web at the required level in front of the lathe. The half tube is, therefore, a fixture, whilst the roller turns by the pressure of the cloth under it in its way to the beam. 388. The web is thus deflected over the edge of the half tube by the roller, as seen in Fig. 9th ; and kept distended by the friction which it suffers in passing over it. But as the cloth shrinks more readily towards the selvage, the roller is roughened there like a file, to prevent it; or, what seems to do better, a layer of India rubber about an eighth of an inch thick is run round it for about a fourth of its length towards each end. 389. Fig. 8th is a bird's eye view of the roller in contact with the cloth, and Fig. 9th is an end view. a 9 b, c, are respectively the cloth, roller, and half tube. The roller is about an inch in diameter, and of course the concavity of the half tube is some- what more. 390. The roller temple is thus simple in its con- struction and action, — more so than either of the other two, and, therefore, less liable to derangement; and in one respect it has an advantage in its action, inasmuch as it restrains the cloth from shrinking by pressure, in some measure, throughout its width, — whilst the nipper and rotatory temples, we have seen, keep the cloth extended by pulling the selvage only ; ON WEAVING BY POWER. 195 the latter depending entirely on the strength of the selvage threads to withstand the transverse strain which it brings upon them. 391. Neither of the temples, according to their mode of acting, can do more than retain the cloth at the width at which they receive it ; and as the cloth shrinks so far according to the distance from the fell at which it is taken hold of, the temples should therefore be set as near the fell as they can be made to work : this is especially necessary for heavy work. The nipper temple may be set at about ^ or § of an inch from the fell; and the rotatory and roller about -§. There must thus be some shrinking of the cloth before it reaches the temples, and, of course, the reed will so far suffer a degree of strain whichever of the temples is used. 392. To do their work aright the temples should keep the cloth at the fell in weaving at the width of the web in the reed. Neither of the temples can effect this fully. The nipper temple like the others not only cannot take it at this width, but it looses hold of it when most needed — at the very time the reed is about to strike the fell. The action of the nipper temple, however, is attended with no injury to the cloth, and as it is direct in its contact with the selvage it has a considerable command over the work during its action on it. The rotatory temple in this latter respect is a medium between the nipper and the roller sort; — less efficient perhaps than either, and more liable to injure the cloth, and certainly less simple than the roller, it has no special claim to attention. Its adaptation is to light work, and that 196 PRACTICAL TREATISE of the nipper is more generally applicable, without being more especially so ; whilst the principle of the roller is better fitted for a wider range of work than either of them. But as the roller effects its purpose merely by the friction on the cloth by deflecting it over a fixture, it has no direct power of extension within itself ; and were the work very heavy it would be difficult to keep it extended and steady in the deflected state. 393. This objection might be obviated, however, by making the roller a screw-worm with the threads right and left handed, running of course in opposite directions from the centre, and acting on the cloth with little deflection. Motion in this case should be communicated to the roller so as to turn it some- what faster than the web is moved by the beam, and the threads should be rounded to prevent them from injuring the cloth. The extension from this roller will thus be direct, and in proportion to its speed. The speed, however, should be slow, so as not to injure the cloth ; and if the effect require to be increased, this may be done to any degree by using two rollers screwed in the same manner, to work together with the cloth between them. 394. These three temples are the subjects of patents. The two first seem to be American in their origin ; but improved and patented in this country. The nipper, by William Graham Esq. Lancefield, Glasgow, in 1834; and the rotatory in 1841, by Messrs. Craig and Cochran of Stockport. The roller temple is of a still more recent date, and is the invention of Mr Bullouch of Blackburn. ON WEAVING BY POWER. 197 395. The power loom is thus brought to such a state that the duty of the weaver is limited to the general superintendence of the work, so as to manage it in such a manner as to keep the loom a-going with the least possible discontinuance. Unavoidable inter- ruptions in working it, take place from breakage in weaving, and from the discontinuance of the weft shot ; and as unobserved breakage of the yarn is generally attended with scobbing, and always at least with some injury to the cloth if it were merely from the want of the thread, the weaver has to pay an especial attention to the yarn ; because if scobbing has taken place, that part of the cloth should be taken out again, which is time lost; and in either case, the bro- ken thread must be immediately tied, and as quickly as possible. And that no time be lost in supplying the loom with weft, two shuttles are furnished to each loom, one of which is kept ready with a fresh cope to supply the place of the one in use as soon as it may have run out. 396. Little time is lost in taking the cloth from the loom. This operation is usually done at the end of every piece. The pieces are generally, in calico goods, 9,5 yards in length, or double that number : and as a single piece may be about the daily average production of a power loom, it recurs only once or twice in two days ; and five minutes will then be sufficient for effecting it. 397* Thus the business of the weaver in attend- ance on the power loom, is not laborious ; nor do the duties require much time in the aggregate for their performance ; nor skill, but rather a nimble- 198 PRACTICAL TREATISE ness of hand ; and hence young women are almost universally the weavers by power in the factories, and each person manages two looms. But although the duties are not toilsome, they are far from being unattended with fatigue, arising from the strain on the arterial system in maintaining the upright or standing position so long at the work. 398. When the web is wrought out, the new one is put in by a manager called the Tenter, who has the charge of a certain number of looms — as many as he can well attend to. 399. The reeding and drawing of the web are done out of the loom, in a frame in a separate room, usually by boys. These two processes, however, are necessary only when the heddles are worn out; other- wise at the end of the web, the new warp is joined to the old one, by twisting each individual thread of the old warp behind the heddles, to a corresponding one of the new. This process is likewise clone by boys ; and at a separate frame, that no time be lost by keeping the loom idle. 400. The warps thus prepared are put into the loom, as required, by the tenter, whose business it is to mount the webs, and keep the driving straps and tackling of the looms under his charge in order. 401. The tenter is, therefore, properly speaking, the weaver ; and as he has the control of the loom, supposing it properly made, the production of the cloth as to quantity, and even as to quality, will very much depend on the manner in which he exemplifies the art of weaving in his management of it : — Firsts As to the yarn, that it suffer no unnecessary strain in the loom ; — ON WEAVING BY POWER. 199 I. As to position — That the warp be in a straight line : II. As to stretch — That it be of the proper length: III. As to direction — In the line of the stroke of the lathe : IV. As to support — That it be maintained in the proper line : V. As to tension — That it be properly paced : — Secondly, That it suffer no unnecessary strain from the motions in weaving ; — I. As to size — That the motions be the smallest that can be rendered sufficient : II. As to the arrangement as affecting the mo- tions of the shed and the lathe — That there be no unnecessary space between the heddles and the fell: III. As affecting the shed — That the shuttle be as thin as is barely sufficient for a pirn or cope not inconveniently small : IV. That the size of the shed be barely sufficient to receive the shuttle : V. That the shuttle line in working be as near the heddles as the lathe can be made to permit it : VI. That the lathe be properly constructed for that purpose ; 1st, As affecting the shuttle line and the shed — That that part of the sole from the reed to the back of the swords be as narrow as is compatible with the requisite strength ; 2dly, That the protector be so placed as to require no additional space between the swords and the heddles ; 200 PRACTICAL TREATISE 3dly, That the sole in front of the race be not inconveniently broad : VII. As to the stroke of the lathe — that it be of the proper length — about three times the breadth of the shuttle : — Thirdly, That the motions, as to quality, be good ;— I. As to the lathe — Steady and firm in action : II. As to the shed — Steady and easy in motion : III. As to picking — Free and easy in action : — Fourthly \ That the form or kind of the motions be such as is best adapted for speed in weaving; and performed so as to save the yarn, and as quickly as is compatible with their own stability in action ; — I. That of the lathe — eccentric without angularity : II. Timed in its eccentricity to the motion of the ' shuttle ; 1st, As to the length of the pauses at the full stroke and the fell ; Sdly, As to the acceleration of its motion from the fell to receive the shuttle ; 3dly, As to its acceleration to the fell : III. That the shed be eccentric in accordance with the eccentricity of the lathe: — Fifthly, That the motions be performed conjointly in the proper order of succession — so as to save time and save the yarn ; — I. As to the lathe — Regulating, as by its action, the other motions of weaving: ON WEAVING BY POWER. 201 II. As to the shed — That it rise as by the stroke of the lathe on the fell : III. As to the shuttle — That the action be im- parted to it at the proper time, as the lathe is rising from the fell. 402. The manager of a weaving factory, who has the charge of the establishment, should be well acquainted with the principles and practice of weav- ing, and with the capabilities of machinery. But these qualifications are not easily acquired, and are rarely combined. Weaving as an art is seldom well exemplified. The management of the yarn in the loom, so as to effect all that can be clone with it, de- pends in a high degree on a nice perception of the r strain which yarn is capable of bearing, compared^ ^ with what it must neccessarily suffer in the process of \ j x weaving ; and this talent in discriminating weighty * f is best brought out by practice on the hand loom. Vr£ 403. But the ability to distinguish with niceness V V> ( and precision the difference between relative forces, and the ability to dispose of them to the most advan- tage, are not common qualities of mind; and as they are both necessary to the attainment of eminence in the art, it is not surprising that a high degree of skill in the management of the yarn should be rarely exemplified in practice. 404. Hence the practice, so commonly met with, of working with excessive motions ; — and as a con- sequence of its severity on the yarn, a low speed becomes advantageous, as necessary ,to prevent excessive breakage in weaving. 202 PRACTICAL TREATISE 405. Thus the practice becomes established by- common usage, and is adopted as a matter of course in weaving by power ; and hence the rule as acted upon in a general way by Mill managers, that the size of the shed is to be sufficient to clear the shuttle. 406. The principles of weaving are homogene- ous, and admit of no special exception in their ap- plication to fabrics made either by hand or power looms. But they are limited in their adaptation by the qualities of the yarn, and the texture of the cloth. From sailcloths to the finest muslins, the gradation is great. These are extremes in make ; and the chief element in the one, as necessary to effect the texture, is power to get through the work : the object, therefore, as most advantageous in such fabrics, is to economize the power. But in the other, where the power expended on the texture is com- paratively small, the saving to be effected is chiefly through the means as preventing the breakage of the yarn, so as to maintain the utmost speed in weaving. 407. Calicoes are a sort of mean between these extreme fabrics — requiring neither special power to get on the weft, nor a special arrangement of the means to save the yarn : and the object sought, as necessary to turn out the greatest quantity of cloth, is the highest speed in weaving which the yarn and the machinery can be made to maintain. 408. Now it must never be overlooked, that, in good practice, breakage of the yarn in weaving is not a consequence of speed in shuttling. The only additional strain deserving of notice, which the yarn ON WEAVING BY POWER. 203 sustains from speed in shuttling, is that resulting from the diminution of time in the formation of the shed ; and as the strain on the yarn in shedding is as the square of the distance passed over by the warp, divided by the time, this additional strain from the speed — if the shed is properly formed, so as to increase the time from the entrance of the shuttle at the selvage as the strain increases, and above all, if the size of the shed is the smallest that can be rendered sufficient — will be a very small fractional quantity, of no value compared with the absolute strength of the yarn ; and, therefore, practically speaking, productive of no breakage. 409. The great source of breakage in weaving arises from overshedding ; and this will appear evi- dent if we consider the relative strain, as borne by the yarn in working two similar fabrics, where all things are equal except the shedding, which is two inches and one and a half respectively — a difference such as results from the common practice, that the shed is to clear the shuttle, and the rule as laid down by the author, — that the shed is to be the smallest that can be rendered sufficient to receive the shuttle. In this case these two rules will exemplify a dif- ference of strain on the yarn in working as 9 is to 16. 410. This mode of weaving, in accordance with the practice as presented by the author, will require a very trifling additional force to throw the shuttle, but this deduction will be nearly equalized by the diminished power required in shedding, and an ample return will be made by the saving effected on the yarn. 204 PRACTICAL TREATISE 411. The proper position of the yarn in the power loom is less attended to than its importance requires. Too much is trusted to the absolute strength of the yarn ; and hence success in weaving by power has hitherto depended more on the quality of the yarn than on its management in the loom. 412. That harsh method of working with the heddles sunk, as adopted by coarse hand-loom weavers from the ease it affords them in treading heavy work, is frequently met with in weaving by power; and as the injury done to the yarn, from the obliquity in which the warp line is placed by this mode of weaving to the stroke of the lathe, is com- pensated by no advantage received by the work, ft should be discarded from power-loom practice. 413. The object of this arrangement of the hed- dles, it is true, is to facilitate the action of the lathe on the fell ; but the lathe should be sufficient to effect its purpose without any arrangement injurious to the yarn. 414. This harsh mode of working is frequently accompanied by another injurious practice borrowed likewise from coarse Gingham weaving, namely that of treading on the shot. The yarn is thereby deprived of the assistance which it should receive from the stroke of the lathe, in turning the shed, and subjected to severe traction and friction from the driving up of the weft shot, so that a knot or lump on the yarn, such as is frequently met with, in coming within the path of the reed is very liable to occasion the break- age of the thread behind the heddles. This mode of weaving, which is admissible only where the yarn ON WEAVING BY POWER. 205 is sufficiently strong to stand it as a means of spread- ing the weft in coloured work, or such as has little subsequent dressing in coming from the loom, must not be confounded with the art of weaving as neces- sary to save the yarn. 415. If then the yarn in the loom, for work of this sort, is favourably placed, as to position, and the motions good as to quality and proportion, and performed in the proper order of succession, speed in shuttling will be limited only by the action that the machine is fitted for undergoing. Time must be given the shuttle to cross the web. This is a measure, which although compressible, has its maxi- mum and minimum, by which the duration of the other motions of shuttling must be regulated ; and therefore, to gain the highest speed in shuttling, the motions of the lathe and the shed must be eccentric to the greatest degree compatible with their own stability in action ; so as to economize time for the transit of the shuttle. The lathe, therefore, as it leads the shuttle into action, must have such a degree of eccentricity as fits it for the speed imparted to the shuttle. 41 6. All things being as they ought to be, this speed at which the shuttle may be thrown for yard wide calicoes, may be safely calculated at about 120 shots per minute — a low degree of speed is incompatible with a high degree of art in the make and management of the loom. 417. Some machine makers construct their looms for great speed, with very short connecting rods to increase the eccentricity of the lathe ; but as there 206 PRACTICAL TREATISE is some weakness and hesitancy in the action of the crank in passing its centre of motion, especially when the obliquity in working is great from the shortness of the connecting rods, they therefore employ a small fly-wheel to counteract it, which is placed on the crank shaft inside of the driving pulley for that purpose. But it would be better to make the shaft with its gearing heavy enough for its own action, so as to require no assistance from superad- ded weight to increase its momentum. In that case a connecting rod and shaft such as those presented in the drawing of the loom as made by Mr Grandi- son, are sufficient. The bend in the connecting-rod is to clear it of the heddle shafts in working. 418. This loom weighs about thirteen hundred- weight in all, and is fitted to work a considerable range of fabrics. Heavy calicoes or domestics with a grist of yarn of about 20 s is the sort of work for which it is especially fitted. 419. But if the work is very much coarser, the loom should be still heavier made ; and for the weav- ing of linen especially, even of the same grist of yarn, it should be not only heavier than is sufficient for a similar fabric of cotton, but likewise longer in the stretch on account of the greater rigidity of the fibres of flax. 420. The quality of the yarn as to its elasticity has not been sufficiently considered in the applica- tion of the power loom to linen and woollen weaving. The arrangement and construction of the loom as adopted in cotton weaving have been too closely imi- tated, and with less success, as might be expected ON WEAVING BY POWER. 207 from the greater defectiveness in the adaptation of the machinery. 421. All fabrics have some peculiarity in the mode of working them dependent on the quality of the material of which they are made. 422. Linen from the strength and rigidity of its fibres requires to be heavily paced in weaving, and as the heddles in shedding have little relief from the elasticity of the yarn, an increased length of stretch of perhaps about six inches should be given the web as an accommodation to their action. And as an assistance to the pace, the beams, especially the yarn roll, should be strong and heavy, with a diameter of nine or ten inches ; and for the beam- heads on which the pace runs, from about fourteen to sixteen inches. The inertia of the rolls is thus brought by the action of the pace to counteract the weight of the yarn, by which it is more easily kept in a proper state of tension for weaving. 423. From the rigidity of the yarn in linen weaving the shuttle is apt to be thrown out by any trifling obstruction in the shed. This is a source of considerable annoyance to the trade. In similar cases in cotton and woollen weaving the yarn yields to the force of the shuttle ; but in linen weaving by power, as the shuttle used is the same as to size and weight as that adapted for cotton, it is too light to make its way undisturbed by superior resistance frequently obliquely placed to its course, and must in such cases be thrown out. 424. The size and weight of the shuttle should in all fabrics be proportioned to the weight of the 208 PRACTICAL TREATISE yarn; and in linen an additional allowance of length, breadth, and especially weight should be given it, so as to enable it to overcome any little obstruction in the shed, and keep its course unaffected by it, from its own momentum. 425. In woollen weaving, from the elasticity of the yarn, especially if the fabric is light, the stroke of the lathe on the fell is rendered more effective by its partaking somewhat of the action of a squeeze. This kind of action is easily imparted by diminish- ing the motion of the lathe a little at the fell, and keeping the cloth forward to it in the working. 426. The flyer, in weaving in this manner by power, is well adapted for producing this action by pressure. But in blanket weaving and in the other heavy sorts of woollen or mixed fabrics such as are made in Trowbridge, any adaptation of this sort, or especial arrangement in the motion of the lathe, except that dependent on the width of the work, is wholly unnecessary. 427. That description of goods which is known by the name of checks is made of all materials in common use for cloth, as cotton, woollen, linen and silk, or a mixture of them. 428. The check is formed by having the warp striped in a certain order by warping yarn of dif- ferent qualities, either as to grist or colour, and crossing these stripes in weaving, at the proper inter- vals to form the squares, with the corresponding kinds of weft. ON WEAVING BY POWER. 209 429. Checks are, therefore, woven with a variety of shuttles corresponding to the number of colours, or kinds of yarn, used as weft, to form the pattern with the warp. 430. The shuttles must, therefore, be changed for this purpose in weaving with them, and this is done by rendering the box moveable at least at one end of the lathe, and forming it with a separate berth or box for each of the shuttles intended to be used in the work. The movement of the whole box is, there- fore, made in a certain measured manner correspond- ing to the breadth or depth (according as the box is made) of each of the separate boxes — so that any of the shuttles may be brought as required to the plane of the race and the reed, and used till another change becomes necessary. 431. In check weaving by hand, there are two methods in common use in which the box is made for effecting the required change of the shuttles. By the one method it is made to slide vertically on guides or spindles, as seen in the transverse section of the power loom, Fig. 1 st, Plate XIII, with the shuttle boxes shelving above each other parallel with the race. This is called the Drop box, and was invented by Mr Robert Key, son of the inventor of the fly shuttle, in I76O. 432. The other is the Swing box, seen Fig. 5th, in the same plate, which is made to vibrate horizon- tally, with the boxes placed in the plane of the race, by being attached to a pendulous framing supported on pivots from a bar made fast to the sword of the lathe for that purpose. o PRACTICAL TREATISE 433. Both of these kinds of boxes are worked with the weaver's hand as it is engaged with the lathe. The motion of the hand for this purpose is a traversing one, but in so small a degree as to be attended with little inconvenience to the weaver. 434. In working the drop box, as it requires merely to be raised, and falls by its own weight, the action of the thumb in moving to and from the other fingers of the hand is usually sufficient for this purpose. 435. The communication with the box for effect- ing the motion in this manner is maintained by a lever, which is placed above it so that it may vibrate horizontally ; and from which the box is suspended at the one end like a balance. A cord is attached to it at the other end, and made fast to a sliding catch which moves in a groove in the upper shell, and on which the weaver's thumb rests in working, so as to act upon it by drawing it in towards the other fingers of the hand, as the required movement of the box may render this motion of the thumb necessary. The direction of the catch-cord is changed of course to suit the direction in which the catch slides, by the pulley in the upper shell. 436. The swing box is better fitted than the other for work requiring many shuttles, as their weight in this case in moving them, does not rest on the thumb. But as the motion is greater in proportion to the number of boxes, the radial range of the movement of the thumb becomes insufficient for effecting it, and the swing box is, therefore, usually shifted by a sliding catch in which the whole hand is placed in working with it. ON WEAVING BY POWER. 211 437. The connection of the box with the sliding catch is effected with a cross-cord, by which it is pulled back or forward, as required for the change of the shuttle, according to the direction in which the slider or sliding catch is moved by the hand. This movement is effected by the opposite directions in which the two ends of the cord are attached to the slider, from where the pulley by which they are deflected is fixed on the upper shell. 438. The range in the motion of the box is thus dependent on the number of shuttles it contains, and each move is measured in spaces equal to the breadth of each box by a check^catch, which stops it at the proper place, that any of the shuttles may be brought to run in the plane of the reed and race, as required by the weaver. The check-catch is likewise worked by a cord, which passes over the weaver's hand, and is fixed to the upper shell so that by the motion merely of the finger, it is allowed to act at the first move or not, according as the change in the pattern may render it necessary. 439. Checks are generally heavy made fabrics, about the set of calicoes, especially those of Carlisle and Manchester ; and, therefore, no special adap- tation of the loom from what has been already described for such work, is necessary for them, except that dependent on the motion for changing the shuttles. 440. Accordingly, this sort of work was very early attempted to be done by power ; and Dr. Cart- wright has the merit of being the first experimen- talist in check weaving by machinery. In his plan 212 PRACTICAL TREATISE for effecting it, which he patented in 1792, he adopted the swing-box in connecting it with the power ; and communicated motion to it from a ratchet wheel, which was turned by the action of the lathe. 441. This movement was effected from tappets, or projections fixed on the same axle with the ratchet, which acted on a lever connected to the box by cords, for moving it in the required direc- tion. The number of these tappets gives a cor- responding number of changes to the pattern, whilst the number of teeth, or moves, between the tappets, determines the number of shots in the change, or stripe of the check. The size of the pattern, of course, is limited by the number of teeth, or moves, made in the circumference of the wheel. 442. Dr. Cartwright's plan, however, was not successful ; and fell into disuse, or rather never came into use, and indeed was totally neglected. The difficulties under which the power loom itself was labouring were sufficient to account for a result of this sort, without recurring in explanation of it to defects in its construction. 443. But although the loom had been prepared for it, the manner in which the movement was effected was ill adapted for power. The communica- tion by means of cords for effecting a certain measure of motion is inapplicable to machinery, from the alter- ations as to their length which they undergo in working. But besides, they are attended with a dis- turbing influence in their action from the dangling of their weight, whilst the vibrating action of the box is that most likely to be affected by the injurious ON WEAVING BY POWER. 213 influence inseparable from this means of communi- cation. 444. The box was thus liable to be affected both by disturbance in its motion and uncertainty in its action. But supposing the loom had been prepared for it, and the defects which we have noticed entirely remedied, it would have been greatly over- drawing on the best construction of which the means was capable, to expect much success from it, so long as the box, or the machinery, was exposed to damage or breakage by any accidental stoppage of the driver or the shuttle in working; — and so it was, when the subject was again recurred to by various mechanics throughout the country, (after the loom itself had been brought into a better working condition,) although their contrivances were free from these objections, so little success was experienced in work- ing by it from this defect alone, that the produc- tion of the loom could not be depended on ; and notwithstanding that the whole of the time of the weaver was engaged with one loom, he could not be set on piece-work with it. Check weaving by power was long in this condition ; and of course the pat- terns as wrought in this manner are of the simplest kind, — eight or ten shots about with two shuttles. 445. The method adopted and used in various places is that of raising the box by a ratchet wheel, which is worked from the motion of the lathe. The box used is the drop one, as being best fitted from its stability in action for weaving by power. The ratchet wheel is placed horizontally under the box, with a projection on its surface, which raises the 214 PRACTICAL TREATISE box to the level of the race, and keeps it there as long as the rotation of the wheel is made to do so. The projection on the face of the wheel thus raises the under box to the level of the race, and it drops of course from its own weight on being withdrawn from it as the wheel turns round. 446. In weaving with the drop box, the driver, of course, is placed on its side to slide horizontally on the spindle, with its tongue resting in a small groove in the back of the box. This is an unfavour- able arrangement, both for the driver and for its action on the shuttle. The groove gets wide by wear, and gets so unequally, and thus the shuttle, in being thrown by the driver, is disturbed in the plane of its course ; besides, the driver is frequently tripped or stopped, from this and other causes, in passing from the groove of the moveable box to the fixed groove at the end of it in the frame, in which it rests till the next shot is to be thrown ; and in this case some- thing must then give way, as there is here no means for preventing it. A long spring was used in some cases, it is true, as in check weaving by hand, but this is an inconvenient means, as its action is most exerted where it is useless or mischievous to act at all, and, therefore, it was liable to give way, and attended with other disadvantages, so that a lower speed becomes necessary in working with it than the box is otherwise fitted to bear. A spiral spring w r as afterwards used, and applied to act on the pick- ing pin placed at the side of the loom, with partial success ; but these defects are entirely obviated by the method invented by the author for weaving ON WEAVING BY POWER. 215 work of this sort, and which is more extensive in its range, — adapted indeed to any description of check with any required number of shuttles — by which the apparatus connected with the box is as manageable and as safe as any other part of the machinery. 447. Fig. 1st, Plate XIII, is a transverse section of this check power loom, taken immediately in front of the lathe, and Fig. 2nd is an end elevation. The letters A A A in both diagrams, refer to the loom frame ; and the corresponding parts in each are distinguished by the same letters. 0 is the lathe, u the drop box, q the driver placed to slide on two spindles so as to require no tongue, as seen in the end view of the driver, Fig. 7th. The end of the driver which strikes the shuttle is thus made to need no support either from the box or the end framing, and has no connection with it. The shuttle is, therefore, free from any disturbance, to which it would otherwise be exposed, from the wearing of the tongue or groove, or accidental trip- ping by the driver. 448. The means for preventing the stoppage of the driver in the way of the box, and, therefore, of preventing the damage and breakage arising from it, without the intervention of a spring, consists of a light lever rod made to communicate both with the driver and the treadle nearest it. 449. The lever is, therefore, formed with two arms set nearly at right angles to each other, and put on a stud near the rocking-tree under the box, in the plane of the treadles, as seen in Fig. 1st. The 216 PRACTICAL TREATISE long upright arm v f reaches to the driver, to which it is attached ; and the short one w' communicates by another lever x' to the nearest treadle, by which on its being depressed by the wiper, the driver is, of course, pulled back to the end of the box ; and thus all interference with its movement is effectually prevented, without any strain or inconvenience to the apparatus in picking, 450. The manner in which the movement of the box is effected is evident from Fig. 1st. The power, it will be seen, is employed to raise the box to the level of the race, as the shuttles are to be succes- sively changed ; and it falls again in repeating the changes by its own gravity. 451. The box, therefore, requires to be kept up t^b the level of the race, during the working of each successive change from the first ; and this is effected by means of a treadle on which the power is brought to act. 452. The best place for the communication of the treadle with the box is perpendicularly below it, as near the rocking-tree as the space required for its own motion will permit, as there is there little motion of the lathe. A connecting rod accordingly reaches downwards from the box to the treadle, and supports it at right angles, t' is the treadle placed, as seen in Fig. 2nd, Plate XIII, with its centre on a stud on the lower framing of the loom — y' is the connect- ing rod kept in its place by the guide studs 1, 2, which are screwed to the sword. 453. The treadle is worked, so as to raise the boxes successively as the shuttles require to be ON WEAVING BY POWER. 217 changed, by the pattern wheel itself, which receives its motion for that purpose from a small pinion on the wiper shaft. This motion of the treadle is effected by the segments, 3, 4, screwed to the face of the wheel ; and as each segment gives exactly so many shots, according to the pattern, the number of seg- ments in the circle gives the number of changes in the pattern for that shuttle. 454. The next shuttle is brought up by another segment concentric with the last ; and so far within its circle as merely to bring the box for which it acts to the level of the race. 4.55. The number of concentric circles deter- mines the number of shuttles which it is fitted for working; and the number of segments in each circle the changes in each of the shuttles respectively. 456. When the pattern is larger than the whee can be made to receive it, another wheel 5 should be interposed between the pattern wheel and the wiper, so as to increase the range for action by diminishing the space for each change, as seen in Fig. 2nd. The circumference of the wiper gives of course but two shots.— Hence the range in the pattern which the wheel is fitted for working will be as the number of times in which two are repeated in its circumference. Pullicate patterns are, however, frequently formed with large bases — so large that the space occupied by them will be more than can be conveniently compressed within the limits of this arrangement, without unfitting the movement for the required action on the treadle. 457. In this case, it would be better to work the 218 PRACTICAL TREATISE the broad bases by measure, from the motion of the cloth beam, and throw the check or pattern wheel out of gear or in it, as required for the small check- ing, at the proper intervals. This action may per- haps be best accomplished by working the pattern wheel as a ratchet ; and engaging or disengaging it by a catch, with which it may be worked from the motion of the beam. 458. As the working of the boxes, however well managed, is necessarily attended with some loss of time in shifting them, the speed of the loom should be decreased according to the number of shuttles which the box is made to work. Eighty shots a minute may be taken as a good working speed for two shuttles — diminishing the velocity at the rate perhaps of about ten shots per cent, for each ad- ditional shuttle used. 459. The box, with the view of diminishing its motion within the narrowest limit possible, should be made with its individual boxes as shallow as the shuttle will permit them to be ; and it might be desirable, as it is attended with a saving in this re- spect, to make the shelves for the shuttles of metal — plate brass. In that case, the outsides of the boxes will be formed by bending down the plate as far as the driver will permit it, which will be sufficient lateral security for the shuttle, without any edging under the driver ; and, that the shuttle be prevented from getting through the box, the side at the end may be bent inwards, and secured in that position by soldering a band to it, so as to catch the shuttle by the shoulder when it reaches the end of the box. ON WEAVING BY POWER. 219 460. By making the shuttle shelves in this man- ner, of metal instead of wood (and indeed the whole of the box should be of the same material) a saving of about one and a half inches in the working of the range of three or four shuttles will be effected, which is of consequence, chiefly as it diminishes the shock to which the box is exposed at the final shift, in falling down upon the under framing ; and as a further security in working with many boxes, it may be found beneficial to counterbalance their weight at the opposite end of the lathe, — and it may likewise be advantageous to regulate their weight, as effecting their descent, by the box treadle t f , on which the power acts. The author, in work- ing with two boxes, used a lever-spring to raise the box and the power to depress it, — as a means of obtaining stability of action, so as to gain great speed in shuttling, — with the desired effect. 461. As the integrity of the pattern in check weaving depends on each stripe having its exact complement of shots, the attention of the weaver is necessarily much engaged in looking after the shut- tles, to prevent the piece from being damaged by unobserved breakage of any of the shots in weaving. The weft shot protector in work of this sort is, therefore, peculiarly serviceable in weavingby power; and valuable, as it may relieve the attention of the weaver by depending on its assistance, so that he may be able to attend to another loom, which with- out it he could not safely engage with. 462. A loom similarly constructed to that here presented, was patented by Mr Thomas Yates of 220 PRACTICAL TREATISE Bolton in 1839, several years after it was invented by the author, but without the means for taking back the driver, or the mode of working it on two spindles without a tongue. — Mr Yates uses a spiral spring attached to the picking pin for taking back the driver. 463. The power loom was early applied to sail- cloth and canvas weaving, but hitherto it has been attended with little success. 464. We have observed that in sail-cloth weaving by hand the shot is driven home by two strokes of the lathe — the first on the open, and the next on the cross shed, and that this mode of weaving is adopted in consequence of the insufficient power of the wea- ver to work with advantage a lathe sufficiently heavy to strike the shot up at once. 465. Now the power loom for sail-cloth weaving is constructed on the same principle, of working with the double stroke (which is effected by a third wheel driven from the wiper,) although the condition as to power in which these two agencies exist is nearly the reverse of each other. In the one there is a deficiency, and in the other, an ample sufficiency of power. 466. But the power, to be effective, must be pro- perly directed. The lathe must have weight enough with its motion to strike the shot home at once ; and the yarn sufficient tension to retain the shot on the blow. 467. In the construction of the loom, as already described, neither of these conditions is fully effected ON WEAVING BY POWER. 221 without a waste of power corresponding to the reaction of the work in weaving. 468. From the inverted position of the lathe, its centre of gravity is below the fell, and it strikes it, therefore, with diminished effect, whilst the action of the pace on the web is diminished likewise, by the amount of the weight of the yarn between the two beams. 469. The best position of the web for the action of the pace on the yarn is in the direction of the weight of the warp, as extended between the two beams. This position is a vertical one ; and it is also the best for the required action of the lathe on the fell. 470. In this position, the lathe must be horizon- tally placed, to act on the web at right angles, so that its whole weight may be thrown on the weft shot in working. 471. A loom constructed on this principle was very early invented by Mr Johnson, the inventor of the dressing machine, and patented by Mr SherrifF of Glasgow, as an improvement in general weaving by power ; — only that the power was used to force the lathe up against the cloth. It was applied to calicoes, but it was not successful. Nor indeed could it be otherwise ; for independent of defects in its construction, its failure as a general application to weaving was certain, from the position of the yarn in the loom. The facility with which the broken threads come in, in the direction of their own weight, brings them quickly to the fell ; or they are pre- vented only by entangling themselves with other PRACTICAL TREATISE threads in shedding, by which the damage is apt to be immediately increased. 472. The vertical position of the web in weav- ing is, therefore, unfavourable for preventing the extension of damage from breakage that has taken place ; and it is likewise the worst in which the web can be placed for repairing the damage when done. 473. This principle of weaving is, therefore, applicable especially to fabrics in which breakage is not to be apprehended from the working of the cloth, both from the strength of the yarn, and the fewness of the threads composing the warp. Sail-cloth is in every respect such a fabric ; and it is a special one for such a construction of loom. 474. Plate XVI represents a transverse section of the vertical loom, as constructed by the author, for work of this sort, from which it will be seen that two looms are included in the same framing. And as the work can be better attended to when the webs are a little inclined towards each other at the top, a few degrees of angular deviation from the vertical line in that direction is, therefore, given it. 475. As the object in the placing of the lathe in this arrangement of the loom is to gain the utmost effect from its action, which its weight and motion can impart to the fell, a right angular position to the web, as near the horizontal line as possible, is there- fore chosen for it, — with a sufficient leverage of the swords to render the weight effective. 476. Mr Johnson, from his view of weaving, constructed his loom so that the lathe was worked ON WEAVING BY POWER. 223 in opposition to its weight from a crank below. The lathe had no swords, and the sole was made to move in the required direction, by being guided in shears. This method of working the lathe in shears or on spindles, has been adopted in the common horizontal mode of weaving ; but as it wants that firmness and stability in action, which can be ob- tained only from leverage, it has found few imita- tors, and in fact is properly out of use. 477* The force of the lathe in acting on the fell in this manner, is then directly dependent on its weight ; and that the momentum be not weakened by interruption in the motion, the wiper, by which the lathe is raised, is so formed as to let it fall with its whole accelerated force on the fell at once. 478. The form of the wiper by which this is effected has the curvature of its circumference in- creasing in diameter from the centre, till the length of the radius is sufficient for the length of the stroke of the lathe, when the curve becomes circular to produce the pause at the full stroke, and then it terminates abruptly in a cut off portion for the fall of the lathe. 479. The manner in which this is effected will be seen by a reference to the Plate. A A is the frame, B the yarn beam, E the cloth beam, o the sword of the lathe, o' the sole, g' the wiper shaft, f the wiper, which it will be perceived is in contact with the sword, only that the pulley R is interposed to diminish the friction. There are, of course, two wi- pers, one to act, in the same manner, on each sword; and by the revolution of the shaft, the required mo- tion is imparted to the lathe. PRACTICAL TREATISE 480. The shuttle is thrown in the same manner as that already described and represented in the check power loom, Figs, 1st and 2nd, Plate XIII. But as the fell is below the reed, the race between the swords is moveable to clear it of the weft shot, and permit the reed, on the fall of the lathe, to strike it up. 481. The motion of the moveable race is back- wards, in the plane of the race and the boxes, and so far only as is sufficient to clear the web, on the falling of the lathe at the fell. The motion for this purpose will be about half the width of the shuttle or a little more ; and as the race enters the shed in a parallel direction to the reed, and is withdrawn from it every shot, it is formed for going through the yarn by being made like a long comb, with the teeth split- shaped, and of sufficient strength to support the shuttle when set at intervals of half an inch apart from each other. 482. The race is fitted for moving in this man- ner by being fixed in a frame from the swords, and vibrates within them on its axis vertically something in the manner of a flyer, as seen in the transverse section of the loom, Plate XVI. f is the race, h the vertical lever, i the loaded arm by which the race is kept forward whilst the shuttle is crossing the web, j is the guide by which it is pressed back on the falling of the lathe to strike up the shot. 483. Thus the principle, as involved in the con- struction of the loom for these heavy and powerful fabrics, is weight so applied as to turn out the greatest quantity of cloth by overcoming the reac- ON WEAVING BY POWER. tion of the work in such a manner as to be attended with the least injury to the machinery* 484. But as the work increases in fineness, we have observed that the reaction from it diminishes in the same ratio ; and, therefore, in very fine work — muslins for example, the difficulty in weaving is re- versed. It is no longer the reaction of the work on the machinery, but the reaction of the machinery on the work, that constitutes the difficulty of bring- ing it successfully under the influence of this agency. 485. The power loom for muslins, therefore, must be constructed so as to obviate all injurious reaction on the work from the motion of the machinery; and susceptible likewise of the nicest adaptation of the tools by which the essential operations in weaving are effected, viz. the lathe, the shuttle, and the heddles. 486. Now we have seen that the motions in- cluded in shuttling are reciprocating, and discharge their forces in working by power at three different points in the circle ; and, therefore, as the power necessary to keep the machine a-going till their recurrence again is not great, a considerable degree of tremulous or vibratory reaction is necessarily inherent in the action of the loom, arising from this irregularity of the resistance to the motive power. 487. This sort of reaction is a certain amount of disturbing influence which is unavoidable, and which can only be relatively diminished, or appar- ently neutralized or suppressed, in the loom as di- rectly impelled by power (as is already done in its application to canvas and calico weaving) by increas- ing the weight of the moving parts, so as to render p 226 PRACTICAL TREATISE their momentum, from the greatness of the weight, little affected comparatively by the variable resist- ance from the work. 488. The loom, therefore, as constructed to work from the direct impulsion of the power, in be- ing applied to fine goods is subject to one or other of two defects, by either of which it is unfitted for the work. It must either be made strong and heavy enough to resist the reaction of its own motion, by which, in fitting the tools to work in unison , with the power, they are unfitted, from their weight, for acting on the yarn ; or if this defect is sought to be avoided, by making both machinery and tools light enough for the fabric, the work suffers in a greater degree by the deterioration of the motions arising from the deficiency of weight in the parts to with- stand the reaction of their own motion. 489. This construction of loom is, therefore, un- fitted for muslin weaving. But if, instead of the direct application of power, we substitute springs for the movements of the shuttle and the lathe, what- ever vibratory reaction may attend the motive power in acting on the machine, the parts as impelled by the springs will act by their own agency, uninflu- enced by it. 490. We shall thus obtain by this means, a con- struction of loom admitting, in the moving parts, of the utmost susceptibility of motion and steadiness in action, and in the tools, of the utmost adaptation to the fabric. If then this principle of construction is well carried out, so as to combine with these essential qualities durability in working, we shall have the ON WEAVING BY POWER. 227 loom all that it ought to be, as adapted for fine weaving. 491. Such a loom, so constructed by the author for muslin weaving, is represented in a front and side or end view, in Plates IX and X. The lathe, it will be seen, is hung in the pendulous manner, as being the best adapted for susceptibility of motion ; and that its action be unconstrained, the spring ope- rates on it, in the direction towards the fell, at the middle of the sole immediately under the reed, with a pressure sufficiently uniform for practical pur- poses ; whilst it is withdrawn from the fell again by the action of the crank with a flexible connector R attached to the lathe at each side or end for that purpose. 492. The uniformity of pressure from the action of the spring r 1 on the lathe, is effected by means of a lever t f 9 from the manner in which the spring is brought to act upon it, as seen more especially in the side or end view of the loom, Plate X, Fig. 1st. 493. The lever acts as a connecting rod to the lathe, and is fixed, it will be seen, Plate IX, upon a horizontal axle T', which extends from side to side of the loom framing, and is placed near the floor, so as to vibrate with its lever t' perpendicularly to the lathe. The short arm I" is fixed on the axle, nearly at right angles to the connecting rod behind the lathe, and on this arm the lathe spring operates in the required direction to strike home the shot. 494. The motion of the spring by this means is little, so as to prevent it from being liable to break- age ; and as it is made lever-shaped and set on a stud 228 PRACTICAL TREATISE r" as its fulcrum, its tension is easily regulated by the end opposite the blade being furnished with a pinch- ing screw r" 1 for that purpose, as seen in Fig. 1st, Plate X. 495. The two springs v' v' by which the shuttle is impelled, are made in the same manner, and .placed to act on their respective picking shafts n at each side of the loom, by means of a small arm attached to each shaft for that purpose. The picking shafts themselves, both as to position and form, are similar to that represented in the loom for calicoes in Plates V, VI, VII, and VIII. Fig. 3rd, Plate X, is a detached view of the picking shaft as it is acted on by the wiper f" and the spring v f 9 the greater por- tion of which is broken off. n ,f is the small arm with a friction pulley on which the wiper acts, and n m is another small arm on the picking shaft, which receives the action of the spring. 496. The form of the wipers by which the shuttle springs are counteracted, and left in the proper state for acting on the shuttle, is similar to that represented for the motion of the lathe in canvas weaving. 497* The motion of the shed, as to the manner in which the movement of the heddles is effected, is of primary importance in fine weaving. To save the yarn, the heddles should be worked with a movement as smooth and steady as the means can be contrived to make them, and as free as possible from strain, that the twine of the heddles may not require to be heavier to withstand the working than is sufficient for effecting the shedding of the web. 498. The means here represented for effecting ON WEAVING BY POWER. 229 this important motion, have been already described in section 310 ; and in order to render their action free, and as little affected as possible by any distur- bance in the communication of motion, the arms ff of the heddle rollers are not jointed to the connect- ing rod g, but notched; and for the same reason the connecting rod itself is relatively heavy, and mounted . on friction rollers g' g f , so that in transmitting the motion from the tappet f" of the wiper, it is not liable to be affected by vibration. 499. As the lathe in this construction of loom is assimilated, as to its motion, to that of the hand loom, it is, therefore, subject to the same rules of construction which have been already considered in reference to it, as to length of sword, strength of rock- ing-tree, and weight of sole, as fitting it for its work. 500. As to the use of the cord and flyer in weaving by power, it may be observed that as the fell is nearly an invariable line, and the force of the lathe practically speaking a uniform quantity, the equalizing influence of the cord is limited, compared with its action in hand weaving, to a very narrow range. 501. But as there is still some disturbance una- voidable from every movement, and some irregu- larity in the withdrawing of the cloth, which the best adapted means cannot wholly obviate; and as in fine textures the beauty of the work depends on fine touches, the cord should be employed ; and it will be found, if it be properly managed, to have a bene- ficial effect in spreading the weft and giving a good skin or clothy appearance to the web, in proportion as the work increases in fineness. 230 PRACTICAL TREATISE 502. In applying the loom to muslins, the skill of the mechanic, as to his knowledge of weaving, is put to a severe test. It is not enough that he have such a knowledge of the principles of the art as may- be sufficient for calico and coarse weaving. His success in this nice and delicate department of the • subject will mainly depend on his clearness of per- ception as to the relative strain which the yarn is capable of bearing in weaving, so as to adapt his means in accordance with its strength. 503. This ability to estimate resistance in this practical manner is of preeminent value in the origi- nation and application of machinery to a subject so susceptible of strain as fine weaving : the talent of inventing itself, as applied to it, is useful only as it is under its guidance. This faculty, however, in the high sense in which we are considering it, is rarely possessed in such a degree as to be equally applicable to a great variety of fabrics. It may be well fitted for that to which it may have become accustomed, but it is generally inefficient, both in hand and power loom weaving, when applied to fabrics dissimilar either as to make or material. Hence the necessity of a division of labour as a means of cultivating this per- ception of force, both as applicable to the performance of motion and to the adaptation of it; — and the more so in some respects in weaving by power, as there is a tendency from the habit of handling machinery to blunt its sensibility. 504. Fine and coarse weaving by power, as by hand, should be under separate management, that the work may not suffer from the inadaptation of the means, which otherwise is certain to take place, ON WEAVING BY POWER. 231 arising from an indistinctness thereby produced in the perception of the principles and practice of weaving, as applicable to each. 505. Fine weaving is especially dependent on the niceness in the fitness of the agency as applied to it, so as to prevent breakage and favourably effect the work. It is not enough that every thing injuri- ously affecting the yarn should be avoided ; — the art of weaving must if possible be exemplified, in work of this sort, in the utmost state of improve- ment to which it can be carried. 506. Especial attention must, therefore, be paid to the position of the yarn in the loom — to the length of the stretch — the tension of the web — the man- ner in which it is supported by the roll, and kept in the direction of the stroke of the lathe — to the level of the heddles and their distance from the fell — to the thickness of the rods, that the yarn be as little as possible deflected by them, and to the distance at which they are kept from the heddles in working. 507. When these arrangements have been pro- perly made, according to the theory and practice of weaving as already explained in reference to mus- lins, the next grand consideration is as to the per- formance of the motions ; and the first great rule w^hich must be carried out, especially in this sort of weaving, to the utmost extent, is that the size of the motions, especially that of the shed, must be the smallest that can be rendered sufficient. 508. All the arrangements in weaving must be made in accordance with this rule. The size of the shuttle, — the length of stroke of the lathe, — the 232 PRACTICAL TREATISE distance of the heddles from the fell, must be carefully attended to, as affecting it. The depth of the shut- tle, as it chiefly determines the size of the shed, should not be more, especially for this sort of work, than is sufficient in weaving by hand — viz. a full half inch. But its weight in working by power, to act effectively on the protector, should be a little more than is necessary in hand weaving. Its length and breadth should likewise for the same reason be pro- portionally greater. 509. The quality of the motions, as effected by the springs, is wholly uninfluenced by the motive power; and as their action is susceptible of the nicest regulation, the tools or weaving implements through w T hich they effect their purpose are capable of being made as the work requires them. Adaptation can thus be carried to the utmost, so that practically speaking the two agencies of hand and power are thus assimilated in action. 510. In setting the machine to perform the motions conjointly in shuttling, so as to save the yarn, the great rule that the shed is to be started at the stroke of the lathe on the fell must be carefully and well exemplified in working. 511. The importance of this rule as a means of saving the yarn is not appreciated, or rather is not known ; and, is therefore, loosely acted on, as a matter of convenience, both in hand and power loom weaving. But so great is its value, that, all other things being as they ought to be, the success of the weaver may be estimated from the manner in which he acts upon it in practice. ON WEAVING BY POWER. 233 512. But although the motions in weaving may be performed in a manner altogether faultless, and the position of the yarn in the loom the best for sustaining and avoiding strain, there is still another consideration connected with the yarn of essential importance to success in muslin weaving, both as affecting the quality of the work and the quantity — namely, the state in which the yarn is submitted in the loom to the operation of weaving. 513. Two conditions are included in the state of the yarn as fitted for fine weaving. It must be pro- perly dressed, and it must be in a proper state as to elasticity in being woven. It must neither be im- paired by insufficient dressing, nor by brittleness as affecting it in the working. Both of these conditioner—^ must be secured to the yarn, so as to fit it for uo/\ *Xo ing what is required of it in fine weaving. 514. The elasticity of the yarn is preserved, in A weaving by hand, by the dampness of the atmospheres^ in the shop in which it is wrought. On this account a ground floor is universally used as the only kind of housing adapted for fine weaving, and it is endea- voured as much as possible to keep it from being affected by the changes in the atmosphere without. For this reason the floor is generally the bare earth. 515. Frost and drought act very injuriously on the yarn, — both, in preventing it from taking on the paste, and especially the latter, in rendering it very brittle after being dressed. 516. Many weavers, with the view of preventing these injurious effects, use paste which has been weakened by age and impregnated with some salt, 234 PRACTICAL TREATISE generally common salt. But this is a bad practice ; the yarn is thereby injured by the want of strength from the weakness of the paste ; and as it is kept in a clammy state by the salt, it never acquires a pro- per degree of firmness to render it sufficiently elastic in working, so that the heddles and reed get clog- ged with refuse from the yarn. Hence the yarn suffers an increased strain in weaving, with a di- minished strength to sustain it. 517. As the drought acts injuriously on the yarn in being dressed, by depriving it of the necessary moisture to fit it for uniting with the paste, the remedy is simply to supply it again as it is wanted ; and this is effected in hand loom dressing by merely wetting the brushes slightly with water before com- mencing to use them in dressing. This practice, although perhaps not known, is highly beneficial; and if properly done, is attended with the desired effect. As the yarn in the hand loom is worked in imme- diately after being dressed, this is done, when the shop is good and the weaver clever, before it gets time to become hard and brittle by exposure to the air. 518. But this method of working up the yarn immediately on its being dressed is not practicable by power, nor is it necessary ; as the yarn will keep in a dressed state for any required length of time, the object is the simple one of bringing it back to a damp state, as it comes from the beam, in being woven in the loom. This can be easily effected in a variety of ways ; by steam, — or merely by a damp woollen cloth, made continuous by passing it over two rollers in contact with the yarn ; the one of which ON WEAVING BY POWER. 235 may be the wheep-roll, as already used, and another may be put up at the yarn beam for that purpose. 519. As heat in the air of the room is not at all injurious to the yarn, provided there is a supera- bundance of moisture with it, it should be such merely as is sufficient to render the place comfortable to the workers. 520. The yarn can thus, according to a variety of modes of managing it, be kept in the required condition for working better than if it were dressed and woven in the hand loom. But although the yarn can be managed in the loom as it ought to be for fine weaving, the great consideration is as to the dressing of it, — and the question is, Can the dressing machines as already used, properly pre- pare fine yarn for weaving ? The answer is No, 521 . But this answer can be rendered intelligible, so as to lead to the improvement of the machines, only by an examination of their action as it affects the yarn, compared with what is required of it in effecting the process according to the principles as already explained in considering it as performed by hand, and applied in dressing by machinery. 522. We have observed that the object of the mechanical means in dressing, is to lay the surface filaments of the yarn in the line of the thread, and secure them in this position in an effectual manner by the application of some paste, with the least possible waste of the strength of the yarn : — and the means will be successful only in so far as they ac- complish these objects. 523. Brushes and the application of the common 236 PRACTICAL TREATISE paste effect the object sought in the process as to the laying and the securing of the filaments ; and the question that requires to be considered is as to the manner in which these actions are performed by the machinery as affecting the yarn. 524. The action of the brushes on the yarn is merely a means of traction effecting their object by drawing or spreading a portion of the paste along the surface of each individual thread ; and their effect will therefore be proportional to the quantity of motion in the direction of the threads from each point or hair of the brush in contact with the yarn. 525. Now in the circular dressing machine the action of the brush is not in the direction of the yarn, except at that point at which it is perpendicular ~" v 4o the warp, when its action is rectangular ; and as > this action bears a small proportion to the sum of the .oblique action, the required action in the direction 4 'of the yarn is very imperfectly produced ; and what / little effect it has in the laying of the fibres, al- though it is assisted in a small degree by the motion of the yarn itself, is produced with a great waste of the strength of the yarn. 526. At best this mode of brushing is merely an approximation towards the required action. And where merely something like a direction is all that is intended to be given to the fibres, from the pro- cess partaking more of the nature of sizing than dressing, it may be used with advantage, from the facility with which it can be applied. 527. Hence in the Tape sizing machine a small rotatory brush is used, and, very properly, at a very ON WEAVING BY TOWER. 237 slow speed. But its effect is increased by the mo- tion of the yarn in passing through it, being as four to one compared with that in the crank or cylinder dressing' machines. Where, however, the yarn from its fineness requires all the aid which it can receive from the incorporation of the surface filaments, and with the least expenditure of its own strength in the process, circular brushing, from its severe and in- effective action, is unfitted for the work. 528. The brushes to effect what is required of them must move in the direction of the yarn, and their movement must be accompanied with the least possible disturbance to it. But this is not the case with the movement of the brushes in the crank dres- sing machine. Although their motion is in. the plane of the yarn, their movement is disturbed and tremu- lous in a high degree ; and, from the manner in which the motion is produced, it cannot be other-i> 3, ^ wise. The brushes, we have seen, are placed tow^ *«\ 1 slide in the direction of the yarn on a spindle and X* eye, and the motion is communicated to them by ^^^^^^ means of straps. 529. Now all motion from straps, horizontally placed especially, is attended with vibration arising from their own vibratory action in working; and in this case, the brush is placed in a manner very liable to be affected by this action. The connection of the straps to the sliding eye is not quite in the line of the spindles, and there is, therefore, some disturbance from this arrangement at each change in the direc- tion of the stroke, which the shortness of the dis- tance from eye to eye in the breadth of the slider is 238 PRACTICAL TREATISE not fitted to prevent. And it is evident, as there must be some looseness between the eye and the spindles which is increased in working, the brush is thus in a condition in which the communication of the vibration from the belt is unavoidably transmit- ted to it in the course of its stroke. 530. But the movement of the brush is liable to still further injury from the manner in which the crank communicates its motion. We have seen that the throw of the crank is five inches, and that the length of stroke of the brush is about twenty. The power is therefore imparted to the brush-lever at a fourth of its length from the fulcrum ; and as the vibration which this arrangement of leverage is in a condition to impart to the brush, is as the square of its length divided by that of the distance of the power from the fulcrum, the sum of disturbing influ- ence with which it is charged, and which the brush is in a fitting condition to receive, is as 4 to 16. 531. The movement of the brush would be con- siderably improved by increasing the throw of the crank ; — indeed no communication of motion in similar circumstances, to effect a tolerable movement, should be imparted at less than two thirds of the length of the lever from the fulcrum. But the means for producing the movement are altogether indifferent. 532. We have observed that the traction in brushing is proportional to the motion and the quantity of brushing surface exposed to the yarn ; and, therefore, the effect of the action of brushing on the yarn is as the sum of these two quantities. ON WEAVING BY POWER. 239 Hence to bring out the greatest quantity of work which the brush is fitted to dress, the velocity of its motion should be proportioned to the strength or grist of the yarn. 533. Now to gain the utmost advantage from the motion of the brush, its stroke should be as long as the yarn is well fitted to bear in working; so that it may be attended with no unnecessary ruffling of the threads in entering and leaving the warp. 534. Twenty inches is much too short a stroke for effective action on calico or coarse yarn. Time is lost in working with it by the number of turns unavoidable from it in changing the direction of the brush at the commencement and end of its stroke ; and its effect is impaired by the amount of oblique action with which it is attended. 535. In hand weaving, yarn much finer, and of inferior quality, can well stand a stroke of three feet in dressing ; and in dressing by power, the stroke of the brush on calico yarns, to do what it is fitted for effecting, should not be less. In adopting a full length of stroke for the brush, the yarn, if the process is properly done, is improved under it, as it should be thereby rendered firmer and drier as a preparation for the fan ; and, therefore, less liable to be ruffled from any necessary handling in pas- sing to the beam. 536. But not only is the stroke of the brush much too short, but the motion of it is likewise much too slow. Forty-five strokes a minute may be about the average speed of the brush in the crank dressing machine, although the yarn which the ma- 240 PRACTICAL TREATISE chine dresses is well able to stand the double of this speed in brushing. 537. Forty-five three feet strokes may be about the velocity at which the brush should be worked on yarn of this sort, to turn out what it is capable of producing. 538. But the machine is not in a condition for maintaining this action, either with advantage to itself or to the yarn, and a lower rate of working is necessary, as advantageous to both. Hence the pro- duction of the machine is greatly less than by a proper application of the means it is fitted for dres- sing. The brush, as worked on spindles in this manner by belts, is ill adapted for steadiness of ac- tion, and it is as ill fitted for speed in motion. 539. Attempts have been made to improve the action of the brush by the substitution of another arrangement of means for working it. Fig. 46 is Fig. 46. ON WEAVING BY POWER. 241 a representation of a mode of brushing in which the horizontal or stroking motion of the brush is effected by jointed levers, b b are the ends of the under and upper brushes ; a is the warp line ; g re- fers to the connecting rod for giving the stroking motion to the brush, as applied to the levers k m, from the crank I; and f, to that for raising the brush out of the yarn by the rectangular lever n, counter- balanced by the weight o. 540. This arrangement of means is objectionable on account of the number of moving parts essential to the primary motion. Simplicity is the life of me- chanical action. But this arrangement of leverage, when fully resolved into the simplest modification of which it is susceptible for effecting the required ac- tion in brushing, presents itself in the form of a car- riage with four wheels fitted to run on rails. 541. The brush is placed at the ends of the car- riage, and of course transversely — extending from side to side of the web ; and the rails are fixed on their respective sides of the machine framing in the plane of the yarn opposite each other, where the brushes are to act on the warp. 542. The carriage carries the brushes in the direction of the yarn, by being made to run on the rails, and the motion for this purpose is communi- cated to it from the crank. The length of the rail is, of course, equal to that of the stroke of the brush; and as its form guides the brush in entering and leaving the warp, the rail is made inclined at each end, as seen in the longitudinal section of the ma- chine for dressing fine yarn, as invented by the Q PRACTICAL TREATISE author, Plate XVII. A A is the machine framing ; a a the carriage % b b the two brushes, placed singly at each end of the carriage to act on their respective portion of the warp ; c c is the warp-line; dd the rails ; e e the crank-lever ; and f the connect- ing rod between the crank-lever and the carriage. 543. Thus it is evident from this arrangement, that the brush is carried with the carriage by the motion of the cranky, in the plane of the yarn. But as it must brush in one direction only, and its ac- tion must, therefore, be alternately in and out of the yarn, it is raised at the termination of the stroke by the inclination at that end of the rails in the direction towards the reels, so as to clear the warp before commencing to make the return stroke. 544. Now the return stroke is made on move- able rails put up for that purpose ; and as they bear the carriage so as to clear the brush of the yarn, they are set accordingly, to act in a higher plane, as seen in Plate XVII. h h are the moveable rails placed with their axles under the carriage wheels vertically, so that when the carriage rises on the inclination at the end of the fixed rails, above their level, they fall in under the wheels ; and are thus in a condition to bear it at the required level over the yarn. 545. The moveable rails are kept in their ver- tical position, and fitted for acting in this manner, by being furnished each with a short loaded rectan- gular arm set on their axles so as to keep the rails steadily against the side framing in the way of the wheels ; or the same effect is accomplished, as represented in Plate XVII, by the springs i i. ON WEAVING BY POWER. 243 546. But as the ends of the carriage must work alternately on their respective fixed and moveable rails — on the fixed rails in moving towards the reels, and on the moveable rails on returning from them — this alternate action is effected by the manner in which the moveable rails are withdrawn from under the end wheels of the carriage to which they respec- tively belong. 547. This alternate action of the moveable rails is effected by the wiper shaft which is placed near each end of the machine framing, as in the crank machine, so as to act alternately on its respective pair of moveable rails, and, by withdrawing them when the return stroke has been completed, allow that end of the carriage to descend with the brush into the yarn so as to act in the required direction towards the reels. 548. The tire of the carriage wheels k k, accord- ingly, should be broad enough to extend over both rails, as seen in the plan, Plate XVIII ; and formed so as to act on each — grooved for the fixed rail, and flat for the moveable rail, to admit of its lateral motion from the wheel ; and to guide the end of the carriage in passing over by it, the side of the groove in the middle of the wheel should be left as a flange to keep it steadily on the line. 549. The end of the carriage on the return stroke is thus kept steadily on the moveable rail, and does not quit it till it has reached the fixed rail, when it is again withdrawn to descend into the yarn. The wheels of the carriage, to prevent it from being disturbed by their looseness, should be well fitted 5 244 PRACTICAL TREATISE and it would perhaps be better, as it is attended with more stability of motion, to mount them on pivots rather than centre pins. 550. The motion of the brush, by this arrange- ment for working it, is steady and fluent to a degree unequalled by the best hand brushing, and it is therefore applicable either to coarse or fine yarn. 551. The mode of working the carriage in a similar manner was in use in Lancashire before, I believe, the author's attention was directed to the subject. But I have not had an opportunity of see- ing it, and am uncertain of the manner in which it is applied. I understand, however, that the ends of the carriage are raised alternately out of the yarn, by the action of eccentrics, in a manner similar to the brush-frame in the crank dressing machines — a mode of movement unfavourable both to the sta- bility of the brush, and to its action on the yarn. 552. The value of an invention depends on its adaptability to the subject. But ere its fitness can be appreciated, or properly brought out, the sub- ject matter must be practically well understood ; and hence, as the great design of this work is to present the theory and practice of weaving combined in such a manner as to assist the manufacturer in the selection and application of his machinery, in ac- cordance with the principles of the art, the mere his- tory of the agency is quite a secondary consideration. 553. In no part of our subject is the right ap- plication of the means of more importance than in dressing. If the brushing is not effective, no man- agement can render the process successful. For ON WEAVING BY POWER. 245 this purpose, brushing should be performed with the least amount of friction necessary to lay the fibres, and hence, double brushing acting alternate- ly on opposite sides of the warp, is necessary to turn out the greatest quantity of work which the increased effectiveness of the action can be made to produce ; and it is besides advantageous, as it diminishes the friction to which the yarn would otherwise be ex- posed, from the extra action necessary to prepare it when finished altogether from the one side. 554. The double brushing, in the machine under consideration, is effected with two carriages a a\ seen in the plan, Plate XVIII, which act alter- nately on opposite sides of the warp. The lower carriage for the under brushing is driven, of course, from the crank formed on the opposite semi-diameter of the crank shaft. 555. The strokes are of course alternate by this means ; and as the brushes may be worked at a sufficient velocity, without injury to the yarn or the machinery, the brushing, as to the velocity, and likewise as to the quality of the motion, is all that the yarn requires from it in dressing. 556. The quantity of brushing as necessary to the yarn, depends directly on the fineness of the reed in which it is to be woven, and the number of shots thrown on it in the glass, or in other words, on the amount of friction which it suffers in weav- ing. In common calico dressing, the yarn passes to the beam at the rate of about five-eights of an inch to each stroke of the brush. But in working with the carriage machine, according to the stroke and 246 PRACTICAL TREATISE velocity of the brush here recommended, the rate in the delivery of the yarn will be nearly doubled in corresponding qualities of work, In all cases the yarn passed to the beam should be proportional to the effectiveness of the brushing. 557. On the other hand, the quantity of paste, as necessary to the yarn, is directly dependent on its grist, and, therefore, in dressing coarse numbers at a high working speed, the difficulty in getting through the work will rest mainly with the means for drying it. 558. But the effectiveness of the brush must not be limited by the defectiveness of the apparatus for drying the yarn. Whatever be the quantity which the brush can be made to turn out, it must be dried in reaching the beam. 559* Now as the space in the machine between the dressing rollers and the beam, contains the two portions of yarn undergoing the two actions of dry- ing and brushing, its length, as fitting it for these operations, must it is obvious be adapted both to the strength of the yarn, that it suffer no unnecessary strain in the process, and to the efficiency of the agency to act on the yarn, so as to get the utmost quantity from it which its strength can be made to yield. 560. Both of these portions of stretch are there- fore limited by the fineness of the yarn. There must be a sufficiency of stretch for the stroke of the brush which the yarn is enabled to bear, and like- wise for the drying of the yarn, in passing from the brush to the beam— but no more ; and that it sus- ON WEAVING BY POWER. 247 tain no unnecessary strain throughout the stretch, the process should be conducted in such a manner as to supply the yarn with increasing strength, for the successive action in dressing, from its com- mencement to its completion. 561. The action of the machine, in withdrawing the yarn from the reels to the beam as it is dressed, is highly favourable to this mode of con- ducting the process ; and the manner in which the paste is applied by the rollers is likewise very suit- able to it. 562. Each stroke of the brush is thereby made to act on a small additional portion of raw warp brought forward by the rollers, so as to prepare it for the increased action of the succeeding stroke, till it reaches the middle of the stretch, when the action again diminishes in the same ratio ; and with the diminished supply of paste, especially when the stretch is a long one, the latter part of it is thus undergoing a preparation to meet the fan. 563. The process of drying must likewise be conducted on the same principle of progressive ac- tion. As the yarn is weak in a wet state, and there is a want of congeniality between the rapidly drying portion and the wet, inducing a tendency to plait or twist, arising from the contraction of the surface of the threads unequally by desiccation, there must be no strongly marked line between the wet and the dry portions of the yarn, in passing to the beam. The process, therefore, should be com- pleted only when it reaches it. 564. Hence in bringing the fanner to bear upon 248 PRACTICAL TREATISE the yarn, in coming from the brush, the current of air from it should not be directed against a particu- lar line of the warp, as was the case in some old machines, and is rather a favourite practice it seems in working with them in America, but diffused throughout the portion of the stretch set apart for drying, that there be as little unequal strain as possible thrown upon the yarn, in the traction which it suffers in passing to the beam. 565. That portion of the stretch, however, which is under the brush, must be carefully screened from the effects of the fan ; and as the object of its action is to dry the yarn by the removal of the damp at- mosphere from it, its velocity should not be very great, as it has a tendency when over driven to encircle itself with the same atmosphere, and thereby weaken its own effect. 566. The fan forms a very good link in acting on the yarn, between the brush and the steam-pipe. Heat must finish the process of drying coarse yarn ; and its effect should be increased as it approaches the beam. For this purpose, the steam chests or pipes should be inclined towards the yarn in that direction, and if necessary the yarn should finally he brought in contact with some steam-heated sur- face, as it cannot then be injured by abstraction or abrasion of the paste, or otherwise, as it must already have been sufficiently secured in the previous part of the process. 567. Dressing is thus completed on the principle of progressive action throughout, so as to impart a gradual increase of strength to the yarn in its pas- ON WEAVING BY POWER. 249 sage from the reels to the beam. This practice is of great importance as a means of saving the yarn from unequal strain ; and in applying the machine to fine yarn this principle must be well exemplified. The utmost resources of the art must be drawn upon to save the yarn from all unnecessary strain, so as to be enabled to get the greatest quantity from it which its strength can be made to yield ; and the utmost strength must be imparted to it, to fit it for weaving. 568. This manner of conducting the process affects, therefore, to secure two great advantages of essential importance to a high degree of success in fine wearing — viz. to supply the yarn with an increase of strength, as the draught is made upon it, for the necessary strain attendant on the per- formance of the process ; and to leave the yarn in possession of the utmost strength which the process can impart to it, to fit it in the best manner for weaving. 569. All the arrangements, therefore, for carry- ing on the process must be made so as to effect this grand combination of purpose in dressing. The yarn must neither suffer unnecessary strain from the length of the stretch, nor from causes producing un- equal strain throughout the stretch ; 1st, from the deflection of the warp ; 2nd, from the friction of the brush ; 3rd, from the drying of the yarn ; 4th, from the application of the paste ; and 5th, from the motion of the machinery. 570. These are saving conditions valuable in so far as they are made to economise the strength of 250 PRACTICAL TREATISE the yarn ; and next as to the means as directly im- parting strength to the yarn. 1st, The paste made use of must be made of the best material, and used in the most fitting state as adapted for the yarn. 2ndly, It must be applied to it as the yarn requires it, 1st, as to quantity, and 2nd, as to the mode of applying it — it must be brushed so as to impart to the yarn the full benefit of its strengthening influence. And 3rdly, It must be dried so as to secure the benefit which the yarn has received. 571. As to the proper length of stretch for fine yarn, it may be observed, that, as the yarn suffers more from an undue length of stretch than from its being too short, it should be no longer than is necessary for effective brushing and drying. The object is to make the most of a stretch barely suf- ficient for these purposes, so as to get the greatest possible portion of it under effective action. There must, therefore, be no spare space in the stretch, and hence the brush in working should be brought as near the dressing rollers as convenience will permit it. 572. Now, as fine yarn is well able to stand a stroke of 20 inches in brushing, we shall have a length of stretch for this part of the process of two feet, measuring from the centre of the rollers to where the brushes commence to act on the yarn ; and as fine yarn is easily dried, more need not be allowed for this action than perhaps two feet, making the whole necessary stretch which the yarn has to suffer from the beam to the rollers about 4^ feet. But the actual length, it must be observed, as most ON WEAVING BY POWER. 251 beneficial for the purpose, must be finally determined by practice, and varied with the fineness of the yarn, 573. This measurement, as given, confines us within about the narrowest portion of space compatible with effective action on yarn of this sort, with the view of saving it from unnecessary strain occasioned by over extension of the stretch ; and that it may be saved from that arising from deflection, the warp must be kept as much as possible in a straight line from the rollers to the beam. 574. Now, as there must be some deflection, to the extent of half the diameter of the beam, unless the two portions of warp are placed on different levels, as is here done, the roll is interposed to keep the warp in the required direction \ but as there should be as little interference as possible with the yarn, especially in a wet state, it is placed where it can least injure it in the contact with it. This is near the beam. 575. The yarn is thus supported in the required direction for the action of the brush, and as the suc- cess of dressing chiefly depends on its instrumen- tality, its action, as required in the process, must be well understood. 576. We have observed that the brush acts by traction in laying the fibres and the paste along the surface of the yarn, and of course the friction of the traction from it in the operation should be adapted to the strength of the material. 577* Now as the friction of the brush is as its velocity multiplied by the mass of bristles in action on the yarn, it may be diminished by diminishing its PRACTICAL TREATISE motion. But as this mode of adapting the action of the brush to the yarn is attended with a proportion- ally diminished production, it must be resorted to as a qualifying means for this purpose, only in so far as is necessary when the adaptation of the brush itself has been rendered all that it ought to be, as to make and material, for the required action on the yarn. 578. Now the object sought for in adapting the brush to the twofold purpose of laying the fibres and spreading the paste, is strength of bristle sufficient to resist the cohesion of the paste without abrading or tearing the fibres of the yarn by its action in dressing. The brush should, therefore, have strength sufficient to spread the paste effectively, in a state as strong as the yarn can be made to bear it \ and elasticity so as to save the yarn from all unnecessary severity from its action. 579. Strength and elasticity of bristle in due proportion are thus the proper qualities in the brush as fitted for going through the greatest quantity of work with the most ease to the yarn. 580. These qualities are obtained in adapting the brush for fine yarn, chiefly from the length of the cut. Its breadth for effectiveness in action should not be diminished \ but it would perhaps be advan- tageous to increase the space between the two mid- dle rows of staples from end to end of the brush, as a means by which its elasticity may be still further increased without weakening its effect in working ; and to facilitate the entrance of the bristles into the yarn, they may be slightly ground at the points ; ON WEAVING BY POWER. 253 and when they begin to split by wear, they may be recut so as to adapt the brush for coarser work. The brush may thus be fitted with the required strength and elasticity for any quality of yarn, so as to pre- vent unnecessary strain upon it from its action. 581. Fine dressing is a delicate process, requir- ing for its successful accomplishment a nice distri- bution of the paste in connection with the action of the brush, to prevent abrading, so as to get the greatest quantity of work turned out by it, with the least possible action on the yarn. 582. Abrading or the stripping of the yarn in the dressing, can be effectually prevented only by proportioning the quantity and the quality of the paste to the action of the brush, according to the fineness of the yarn. 583. The quality of the paste is a very important consideration in dressing fine yarn. Too much attention can hardly be paid to it. As to the flour for it, care must be taken that it be of the best quality; and even of this quality there is a great difference in flour as fitted for making dressing. This difference is chiefly dependent on the relative proportion in the wheat of the three great constituent materials of which it is composed as necessary to the making good paste — namely, mucilage, starch, and gluten.* * Several of the varieties of wheat, as well as other corn, have been chemically analysed ; but the examination does not seem to have been directed with the view of testing all the va- rieties of wheat, as best fitted for making paste. But so far as it has been carried, it presents us with a great difference in the constitution of wheat, which quite accounts for the difference in 254 PRACTICAL TREATISE Some flours make a stringy fiery paste which is highly glutenous, but not freeable ; and as it is very the qualities of the paste as made from it. The best American wheat flour is superior to every other sort which has yet been found for the purpose that we have in view, and I regret that I cannot present the reader with an analysis of it. The following tabular view of the analyses of several kinds of grain is taken from Dr. Ure's Dictionary of Manufactures, article Bread, Page 173, 3rd edition : — Species of Wheat. Water. Gluten. Starch. Sugar. Gum. Bran. Total. Water of dough. French wheat flour 10-0 10-96 71-49 4-72 3-32 10049 50-3 Hard wheat of Odes- sa flour - - - 12-0 14-55 56-50 848 4-90 2-3 98-73 51-2 Soft wheat of Odessa flour - - - - 10-0 12-00 62-00 7-56 5-80 1-2 98-42 54-8 Same sort of flour - 8.0 12-10 70-84 4-90 4-60 100-41 37-4 Same sort of flour - 12-0 7-30 72-00 5-42 3-30 100-02 37-2 Wheat of the French bakers - - - - 10-0 10-20 72-80 4-20 2-80 100-00 40-6 Flour of the Paris hospitals (2d quality) 8-0 10-30 71-20 4-80 3-60 97-90 37-8 Ditto (3d quality) - 12-0 9-02 67-78 4-80 4-60 2-0 100-21 37-8 The following table of analyses merits also a place here : — Species of flour. Water. Gluten. Starch. Sugar. Gummi- gluten. Albu- men. Bran. Flour of the triticum spelta 1 22- 74. 5-50 1- 1-50 Ditto triticum hybernum 1 24- 68- 5-0 1- 1-50 Ditto common wheat 12-5 74-5 12- 2- Ditto wheat and rye mixed (mastlin) - - - - 6 9-80 75-50 4-22 3-28 1-2 The first two of the above analyses were made by Vogel, the third by Proust, and the fourth by Vauquelin. Analyses of the flour of some other corns : — Species of flour. Starch. Muci- lage. Gluten. Albu- men. Sugar. Husk. Hor- dein. White oatmeal - Barley meal - - - 59 00 32-00 2-5 9- 3- 4-30 8-25 Of resin, 2 Of a fat oil. 2 55 The first analysis is by Vogel, the second by Proust, ON WEAVING BY POWER, 255 difficult to spread, and generally wants body from a deficiency of starch, the yarn is injured by the action of brushing it, and comes from the pro- cess in a raw, bare, husky, and brittle state, very ill fitted for weaving. 584. Other flours, on the contrary, yield a paste the reverse of this as to quality, which is distin- guished by body with deficient strength. The object sought for, in paste for fine yarn especially, is body and strength combined with the utmost mildness in its action on the yarn. 585. But the mode of making the paste very much affects its quality. The soaking of the flour well in water before making it into dressing, brings out its mucilage, and improves the glutenous quality of the paste by a thorough incorporation with the starch in the boiling. It tends, moreover, to tem- per its action on the yarn. 586. Fine yarn, when dressed, should be as pliant as possible — strong and well skinned, or clothed with the paste. A glutenous good body of paste is necessary for the clothing of the yarn in a proper manner to fit it for weaving, especially in a fine reed ; and freeability, to effect the covering of the thread with the least waste of its strength in the process. 587. The qualities of the paste, therefore, as especially necessary for dressing fine yarn, are body, strength^ and freeability. The last of these qua- lities is of great importance for work of this sort, and is very much affected by the manner in which the paste is prepared for use, after it is made. The 256 PRACTICAL TREATISE object sought, in the preparation of it for immediate use, is to break up the cohesion of the mass so as to facilitate the adhesion of the particles of the paste to the threads. In this respect the action of the dressing rollers in the machine is highly advan- tageous, as a means of preparing it both for the yarn and the brush. By their rotation, the yarn passes through a bed of paste in which the particles are so far individualized and comminuted, and thus put in the proper state for adhering to the threads. 588. The rollers are thus a good means both for preparing the paste and applying it to the yarn. But although a uniformity in the application of the paste is effected by them, a redistribution, to a cer- tain extent, again takes place by the action of the brush; because towards the termination of its stroke , it receives that portion of paste which has been I brought forward by the advance of the yarn during the previous stroke, and applies it at the commence- ment of the succeeding one, where it is least wanted. 589. Now towards the middle of the stroke or stretch, according to this application of the brush, the yarn is receiving the least paste where it is sustaining the most action. This means, therefore, does not apportion the supply of paste throughout the stretch according to the action of the brush on the yarn ; and in dressing fine yarn, abrading to an extent proportional to the irregularity in its distribution by this means is inevitable. 590. This defect must be remedied in the mode of conducting the process for dressing fine yarn, so as to prevent it from suffering any unnecessary ON WEAVING BY POWER. 257 waste of strength from this mode of treating it ; and the manner in which I have effected it, as seen in the longitudinal section of the machine, Plate XVII, is by making the strokes of the two brushes of un- equal length — that of the under brush being about three-fourths of the upper one; and so placed in the machine that, from the greater length of its carriage, it may extend its stroke a little beyond the upper one towards the rollers, so as always to receive the loose paste, as the yarn brings it forward ; and by applying it at the commencement of its own stroke, which will be about one-third from that of the other, the supply of the paste is thus apportioned to the action of the brushes throughout the stretch. 591. By this mode of working them, the yarn, as it recedes from the under brush, is receiving the action of the upper one, chiefly as a means of pre- paring it for the fan, whilst a quantity of paste suf- ficient to lubricate the friction of the brushes, so as to prevent abrading, and thereby render their action, as to effectiveness in laying the fibres, such as it ought to be, is thus obtained without the inter- vention of a separate means for effecting it. 592. By the yarn being thus strengthened under the brushes, and prepared for the fan, it is better fitted for passing through the copper plate with less injury to itself ; and as it has little ten- dency to plaiting from this mode of treating it, the threads should be kept by it very little apart in drying, that the yarn be not strained by un- necessary deflection. 593. But it would perhaps be better to dispense 1 it PRACTICAL TREATISE with the copper plate altogether, and substitute a needle frame consisting of at least two rows of cop- per needles, through which the threads should be alternately drawn as in the heddles; and by render- ing the rows or leaves separately moveable, chiefly perpendicularly, the space between them could be increased or diminished according to the discretion of the dresser in working ; and thus, by this means, any necessary raising of either of the leaves, to enter broken yarn or otherwise, would be attended with no ruffling, to that portion of the warp at least which is not attached to it. 594. Every precaution should be taken that the yarn suffer as little handling and friction in passing to the beam as possible ; and to ensure the smooth- ness of the needle eyes, they should be previously used in a similar manner for coarse yarn. 595. The preservation of the yarn in the line of its own motion throughout, and especially from de- flection at the copper plate, is a highly important object ; and if properly effected, is a means of saving it from much unnecessary strain. Hence (for a similar reason) all the moving parts affected by the yarn should be made highly susceptible of motion. The friction plates of the beam for regulating the tension of the warp ought to be nicely fitted, as to their interposed surfaces; and the wooden rollers for measuring and leading the yarn to the beam would perhaps be as well to be mounted on centre screws. 596. The strain on the yarn in dressing is so much diminished by the dressing rollers being made to deliver it to the beam, that no dressing machine ON WEAVING BY POWER. 259 for any quality of yarn should be made without this highly important motion. Any attempt, indeed, to dress on the old drag system, is merely working on the absolute strength of the yarn in defiance of art, — and although such a practice is out of use in this country, or nearly so, it seems to be highly popu- lar and extensively used in America. Mr Mont- gomery, in his * 'Cotton Manufacture of Great Britain and America Contrasted," speaks of it with approba- tion, as preferable to those of this country. But this manner of stating the subject originates from a mis- conception of the object as sought to be effected by dressing. 597* The warp in these machines is divided into a number of parts (four in the machines as used at Lowell,) each being taken through a separate pair of rollers, and drawn forward from between them by the traction of the beam. The several portions of yarn in passing to the beam are dried by the fan and steam conjointly. The fan for this purpose is en- closed, except at the ends, and the upper side where its blast is directed against the particular part of the warp to be dried, as was the case here in some of the early practice with the dressing machine ; and, to secure its being effectually dried, to get the quantity out of it, it is passed over a steam-heated cylinder. 598. The cylinder used in this manner is patented there by an American gentleman, Mr Batchelder, agent of the Saco Cotton Works, and is a good means, especially for coarse yarn ; but the consi- deration of the other parts of the machine, as favourably affecting the production, is going back- 260 PRACTICAL TREATISE wards in the consideration of progressive im- provement. 599. The yarn which these machines are ap- plied to dress is coarse — from 10 s to 20 s , for heavy domestics ; and as it requires little laying of the fibres — chiefly hardening, and is strong, the object is to make its strength subservient, in the utmost de- gree, to the bringing out of the greatest possible quantity of work with that preparation only which is sufficient to fit it for weaving. The tape sizing machine is, therefore, the proper means for pre- paring it for the loom ; and thus, by throwing it aside altogether, a good method of starching may be ob- tained in exchange for a bad mode of dressing. 600. But, in dressing fine yarn, there is another part of the process so necessary to success in fine weaving — especially with a fine reed, that it must be done in a careful manner, — and that is picking the yarn before being dressed. This must be done by hand ; and for that purpose the reels should be placed at a convenient distance from the dressing rollers, so as to expose a suitable portion of the warp to the eye, that the lumps and especially the snarls may be detected before they reach the dressing rollers. 601. It might perhaps be beneficial to make the reed which is used for guiding the yarn into the rol- lers act as a detector, by making it much finer than the reed intended for weaving it, so as to break the threads by the lumps ; and, as a means of preventing the yarn in breaking from springing in against the dressing rollers, a small round rod may be laid on the warp between them and the reed for that purpose. ON WEAVING BY POWER. 261 602. Thus the dressing machinery which we have been considering, as applied to fine yarn, is merely a better and a nicer adaptation of the same or a similar means than what may be necessary to coarse yarn ; but its application must be guided by a full knowledge of the subject, so as to adapt the means in accordance with the art, to the relative strain which the yarn is capable of bearing. 603. In this manner, by adapting the machine and the material to the work, any quality of yarn, however fine, may be dressed, and in a superior manner to what can be effected by hand. Hence dressing machines differing from each other in the principle of their construction are not necessary for dressing any quality of yarn, but differing merely in the adaptation of their means. 604. The Carriage machine is well fitted for dressing any kind of yarn, fine or coarse. But as the numbers descend to perhaps below 20 s — where hardening is the chief object sought as fit- ting the yarn for weaving, the end will be cheaper effected by using a starching means for that pur- pose — the tape sizing machine. In this machine, as the yarn passes through boiling paste, the essentia] oil in the cotton, as well as that which it imbibes in the spinning, is dissipated by the heat, and the paste sinks into the heart of the thread, saturating it to the utmost ; but as the strain which the yarn suffers in passing through it, is great, the coarser the yarn is it is obviously the more peculiarly adapted for this machine. 605. The dressing machinery is thus adapted to PRACTICAL TREATISE all qualities of yarn, cotton and linen, as a means of preparing it for the loom, and in a manner so as to effect what the manufacture requires of it. It is, therefore, fitted as it ought to be for working in conjunction with the power loom ; so that muslins, checks, pullicates, ginghams, calicoes, heavy domes- tics, and goods that require little or no dressing, such as canvass, sail-cloth, and silk and woollen makes, which are not affected by it, are brought within the range of the power loom, in the view in which we have been considering it, so that all fabrics coming under the denomination of plain weaving are thus within its reach. 606. The object sought, in the adaptation of all the means throughout, is to get the greatest quan- tity and best quality of work turned out at the least cost. The dressing, in work in which that process is of primary importance, must be well done, to obtain either quantity or quality of cloth. In mus- lin weaving the work can neither be clear, nor gone through with in a workmanlike manner otherwise. The selvage, if the yarn is not well dressed, is cer- tain to be bad — purled from the roughness of the warp preventing the weft shot from catching it — whatever other faults the work may have ; and this in a description of goods which is chiefly tested by the appearance of the cloth there, renders it in a great measure unsaleable. 607. The web, besides, from the yarn being too lightly dressed, has a rough, woolly, and loose ap- pearance — wanting the clear, tight, glossy, and well skinned or silky look of a well dressed and well ON WEAVING BY POWER. 263 woven piece. The weft, from this condition of the yarn, is not sufficiently straightened in weaving. But purling may nevertheless take place in a small degree, however well the yarn may be dressed, from weaving with the weft too dry ; aiad softness in the appearance of the cloth, from the pirns being too loosely wound. In muslin weaving, the weft should always be used in so damp a state as to tighten the selvage by the increased friction which it thereby acquires in coming off the pirn, and through the shuttle-eye ; and to give a firmness to the weft throughout, it should be wound on the pirn with as much tension as the yarn can well bear. 608. We have observed, in treating of hand weaving, that the uniformity in the tension of the weft shot is affected by the size of the pirn, and the form in which the weft is wound on it, and that, as the manner in which this process is performed may affect the safety of the weft shot, and, in a small de- gree, the evenness of the work, the winding of the pirns as they ought to be is an important auxiliary process to weaving. 609. They may be wound in a proper manner by hand certainly, but this means of production is uncertain, and so liable to great inequality in the mode in which the work is done, that it is quite un- suitable to weaving by the power loom. Machinery is the only means for effecting the process in a manner so as to accomplish all that the power loom requires of it; and in this respect the cope winding machine in common use is a good means for the purpose. It is capable of making a hard and well 264 PRACTICAL TREATISE built pirn, and is applicable to any quality of yarn. 610. In yarn, however, where the fibres are smooth — such as silk and linen, and in very coarse yarn, as in sail-cloth weaving, the shot must be prevented from purling by the intervention of some means to hinder it from flowing too freely from the pirn, as already noticed in weaving by hand. But the means for doing so must be more effective for power loom weaving than is merely sufficient for the purpose in weaving by hand. A few tufts of hair fixed in the shuttle in the direction of the thread, as in weaving by hand, effects the object in the common qualities of yarn of this sort ; but where the weft is both very coarse and very rigid, as in sail-cloth work, this means is not sufficiently effective for the purpose. Nor is the method in common use, of preventing it by the roller placed in the line of the shuttle-eye, unob- jectionable, as it acts in an irregular and jerking manner. But if the traction were made contin- uous, and according to the strength of the yarn, it would be as the shot requires it ; and such a kind of action is precisely that which results from the draw- ing of the thread through between the staples of two brushes clasped together. In this case a few strong staples fixed in the sole of the shuttle between the eye and the pirn, in the line of the thread, with a few sta- ples above them attached to a spring-presser, jointed like that of the pirn skewer, to keep the bristles in contact and the thread between them, would give quite the kind of traction for strong yarn of any sort, to prevent it from purling. The upper ON WEAVING BY POWER. 265 bristles may, indeed, be unnecessary, as sufficient friction may be obtained by adapting the under ones for the purpose, and using the presser merely as a means of keeping the thread in contact with them in passing to the eye, as seen in Fig. 2d, Plate XVI. a is the presser, formed where it meets the thread into an oval ring through which the weft passes to keep it in the right direction ; b is the under staples ; and of course the friction of the weft is regulated, by the strength and numberof the bristles, as required to prevent purling. 611. The kind of housing as best fitted for a weaving factory is a matter of importance. It should be such as is best adapted for preserving a uniformity in the temperature of the air within, that the yarn may have the best chance of being thereby kept in a mild state for weaving, and ad- mitting of an arrangement in the machinery the most convenient for the workers with the least ex- pense or cost in the building. 612. In all these respects a ground floor, as in weaving by hand, is the proper one for the pur- pose. It is accessible — well fitted for obtaining the stability of motion in working with such machinery — and above all, it is the only one adapted for pre- serving in the best manner that equality in the humidity of the atmosphere so beneficial to the yarn in working. 613. In cases, therefore, where the situation admits of the necessary ground for building the fac- tory, so as to receive all the looms on the ground 266 PRACTICAL TREATISE floor, no upper apartment should be taken for cot- ton or linen weaving. But where this arrange- ment cannot be fully carried out, the heaviest and the lightest work, if there are extremes in the fine- ness of the cloth made in the same factory — such as muslins and very heavy domestics — should be wrought on the ground floor. The former, because of the saving of labour with which it may be attended in to the workers, and likewise for the advantage an engineering point of view, in having the heaviest machinery and greatest mechanical action nearest the base of the house ; and the latter, because although the machinery may be the lightest, yet the advantage to the yarn, by its being better preserved in such a situation from the changes in the atmos- phere without, outweighs every thing else, and renders it, in the weaving of fine yarn, a matter of necessity rather than choice. 614. In large establishments, where spinning and weaving are carried on conjointly in the same premises, it is in general advantageous to have the weaving department in a separate building. This arrangement enables the manufacturer to have such a size of room as is most suitable to the looms for any kind of work which he may possibly want, and which he cannot have, with equal advantage to both kinds of machinery, by placing them in the same building. 615. The house must be such as admits of the best arrangement of the looms with the least ex- pense of gearing as necessary to drive them. With this view the looms are placed, end to end, in parallel ON WEAVING BY POWER. 267 rows extending across the breadth of the house, as seen in the plan of the Factory, Plate I, and in Plate XX, so that one drum-shaft drives two rows. The looms are, therefore, made right and left handed, that they may be placed back to back in the required position for being driven by the same shaft. 616. A drum-shaft is thus placed between each two rows of looms in the breadth of the house; and, as the shaft must be supported where it communi- cates with the looms, two rows are likewise placed together in the length of the house, as closely as the lathes will permit them, that four looms may be driven from the same drum — or what is better, from two drums, one placed on each side of the gallows, as seen in the plan, that the danger to which the straps are liable from the accidental breakage of any of them in the working, where so many are driven together, may be so far avoided. 617. As four looms are thus connected with the same part of the shafting, the width of the house, therefore, should be adapted for so many double rows of looms. Less than two such rows, or four looms, should not be thought of — from the increased expense attending the gearing for such an arrangement. But where the number of looms is considerable, the breadth of the house should be made to admit of eight or twelve looms or more, according to circumstances. Twelve is the arrangement as presented in the plan of the Factory, Plate I ; and eight in the supplementary Plates, XIX and XX. 618. Several fine weaving establishments are arranged according to both of these plans. But 208 PRACTICAL TREATISE whatever plan is adopted, room enough must be given in the passages to the workers to go about their work. Less than two feet on each side of the double row of looms cannot be allowed, and sup- posing the middle passage for an arrangement of eight looms to be four feet, there will thus be twelve feet for passages, and, with seven feet for each loom — the usual width for yard wide work — the breadth of the house will be sixty-eight feet within the walls. 619. The length of the room again for a cer- tain number of looms, will dependon their length and the space allowed for passages in front and behind them. The front passage should be wider than the back one, as it is there that the weavers chiefly re- quire to be in attending to their work. Twenty or twenty-two inches may be allowed for the front pas- sage, and about sixteen or eighteen for the back one - p and if the length of the loom be four feet, such as represented in Plates V, VI, VII, and VIII, the space between the two drum-shafts will be eleven feet two inches. The room is made up of a repeti- tion of this arrangement of looms, and the length necessary for the required number will be deter- mined by the number of feet between each drum- shaft, with an allowance for the two end passages, and the number of repetitions necessary to include the whole. 620. The height of the rooms, as affecting the work, is of advantage chiefly as it affords a suffi- ciency of space between the drum-shafts and the looms. When the distance between them is too little, the strap is not readily transferred from ON WEAVING BY POWER. 269 the one pulley to the other, and, therefore, the pro- tector is not apt to be well answered. The height of the shafting from the floor, in the room as pre- sented in the Plates, I, XIX, and XX, is fourteen feet, and is taken from a factory in which the gear- ing is well arranged. The room is a ground floor, as being the best adapted for the yarn and the most suitable for the machinery. 621. As the reaction from looms in working is irregular, the mill shafting for them must be heavy — much more so than is necessary for the work as calculated by the power required to work it. The common practice is faulty in this respect — the loom shafting, as commonly used, is made too light. Such a practice not only injures the machinery by the vibration with which it is attended, but it like- wise injures the work, as it has a tendency to pro- duce jesping, especially where there is some angular strain on the crank shaft as attached to the lathe* 622. Too much care can hardly be bestowed on the generally finishing of the machinery and the mill gearing, as to the bearings of the shafts and their bushes. The crank and wiper shafts of the the loom should not only be parallel to each other, but especial care should be taken that they be embedded in the plane of their bushes, so as to be as free as possible from angular strain. The bushes should, therefore, be opened up, after they are bolted in their places to their respec- tive sides of the loom, with a widener run through them and extending from side to side, so as to fit them accurately for their respective shafts j and the drum-shafts likewise, for the same 270 PRACTICAL TREATISE reason, should be accurately placed on their respec- tive bushes — parallel to the loom shafts; and turned throughout, so as to guard against any possible vi- bration from untruthfulness, either of the shafts or wheels, as to their centre of motion being out of their centre of gravity. 623. The admirable tools which are now brought to bear on machine-making render the making and finishing of machinery a very different sort of thing from what it was a number of years ago. The self-acting turning lathe — the planing machine — the boring machine — the slotting machine — and the wheel tooth-cutting machine, have become necessary to the machine-maker ; and, therefore, the require- ments of the trade are raised by the quality of the tools which they have to deal with. High finishing has thus become more or less necessary to all sorts of machinery. 624. But the tools are not only fitted to finish well at a small cost, but to finish accurately in either the large or the small departments of the trade. The loom, however, was long in being much effected by them. It was thought to be a sort of machine for which any kind of fitting was good enough — and it is only lately, comparatively, that a different opinion is taking hold of the trade. Weight in the parts of the loom and good fitting, we have seen, from the kind of motions of which weaving consists, are especially necessary to the effective action of the loom in weaving by power ; and as turned shafting can be produced at so small a cost compared to the value of the work, that the additional price required for it is not a consideration ON WEAVING BY POWER. 271 worth the attending to, the loom should have the advantage of it. 625. The diameter of drum shafting as proper for looms depends on several circumstances, hut chiefly on the width of the house (according to the arrangement that we have been considering) or the length of the shaft — the make of the looms — the weight of the work or web — and the velocity at which the looms are driven. The tendency of the shafting to twist by the action of the power and the reaction of the machinery, will be of course directly as its length and inversely as its diameter. And hence the rule for shafting, as acted on by engineers, is — multiply the power in lbs. by the length of the shaft in feet, and the leverage in feet, divide the product by fifty- five times the number of degrees in the angle of torsion, and the fourth root of the quotient is the shaft's diameter in inches. 626. The drum shafts, for the plan of the factory as presented in Plate I, strike off from the lying shafts with a diameter of two and a half inches, which di- mimishes proportionally at every range till at the last it is one and three-fourths. The looms which they drive are light calico ones — speed 120 or '30, and this shafting, it must be admitted, is sufficient for them. The lying shafts are six inches in dia- meter. But it should never be overlooked by engi- neers, that the shafting, for looms especially, should in every case be rather too heavy than too light. 627. The cost of a weaving shed such as that presented in Plate I, may be estimated at about 22s. the square yard, including ground, and the gearing at £2 10s. per loom. PRACTICAL TREATISE The looms for light calico may be £9 each, or including what is necessary to complete them for work, perhaps £10. If they are made for heavy work, such as that presented in Plates V, VI, VII, VIII, the price will be about £12 each. The complement of dressing machines as ne- cessary to the looms will vary with the work, according to its thickness and the fineness of the reeds, or as the yarn may require more or less dres- sing to fit it for weaving. For common calicoes, in the usual way of working, a machine may dress for twenty or twenty-five looms. The price of the crank dressing machine is £45, and of the cylinder a pound or two less. The power required to drive the looms is as their speed, make, and the weight of the work to which they are applied. One horse power is sufficient to drive ten common calico looms at a good speed — 120 or '30 — with preparation, that is, dressing, warping, and reeling. The cost of steam power from acondensing enginewillbe about£2 10s for eachloom. A reeling machine should be sufficient for fifty looms, and a warping machine for an equal num- ber. The reeling machine will cost about £7* and the warping machine £17. The cost of the factory as presented in the plan, Plate I, may therefore be estimated as follows : — Housing and Ground, about 3600 square yards, £3960 384 Looms, 3840 Condensing Steam-Engine, 38 horse power @ £25, 950 Shafting, 950 Dressing Machines, 16 @ £45 each, .... 720 AVarping and Reeling Machines, 10, . . . . 240 £10,660, Exclusive of Gas Fittings, Steam Pipes, Leather, Furniture, &c. ON WEAVING BY POWER. 273 628. A thorough knowledge of weaving is in- valuable to the manufacturer by power looms. It forms the stock in trade on which his success in the making cf cloth directly depends; and on that account the principles and practice cf the art have been de- duced in the previous part of the work with a care in some measure proportionate to their importance. 629. But there are other matters connected with a weaving establishment, either by hand or power looms, which are not, strictly speaking, included in the art of weaving, although essential to the general success of the business. Such as — First, — The selection of the yarn and the setting of it to the reeds so as to produce the required fabric cf cloth. Second, — Calculations connected with the work. Third. — The warping or preparation of the webs, and the adaptation of the work to the looms so as to keep them a-going with the hands at the fabrics fcr which they are best fitted. Fourth^ — The management of the hands so as to employ the skill which they possess to the most advantage. 630. A large manufacturing establishment should present in the whole combination of its operations, an epitome of the principles of political economy. Its professed object is to turn out the greatest pro- duce at the least cost. Its agency and means are, therefore, to be the best and the cheapest. But in many cases the exemplification of the principle is restricted to the cheapest as to money price that can possibly be worked with. The labour is sup- s TREATISE ON WEAVING. posed to be cheap if it be purchased, in any circum- stances, at the lowest rate ; and from the same mis- taken policy, the machinery is good enough if it can be got for little money. In many cases, ac- cordingly, the looms are hardly worth house room. Nor does it seem to be sufficiently considered that under-paid labour inevitably weakens the recoil of individual energy, and that in every case a narrow niggardly economy defeats its own object. Articles insufficient for the purpose are dear at any price — no management can render their employment pro- fitable. 631. In the selecting of the yarn for manufactur- ing purposes, a greater error can hardly be made than the preference of indifferent to good yarn for the difference in the price. Such a practice is in- evitably attended with faultiness in the workmanship, and increased waste of stuff in the working of it up. 632. The yarn, to be used with the best economy, should be adapted to the work required of it in the weaving. Fine yarn for overwefted work in fine reeds, should be of the best quality that can be made, and so should very fine yarn for any reed. 633. But there is a great difference in the quality of the best yarn as produced, even by the best spinners, at different times, dependent chiefly on the selection of the raw material. In spinning, the selection and preparation of the wool are almost every thing. Those, therefore, who have large establishments, and make extensive purchases of the raw material, from which they can select the best that can posssiMy be had on all occasions for CALCULATIONS. 275 fine spinning, by disposing of the inferior sort for coarser purposes — such as Mr Thomas Houlds- worth of Manchester — possess advantages in the making of the article with which it is hard to com- pete. The yarn, accordingly, which Mr Houlds worth produces is perhaps unequalled, and it has long main- tained this very high character. It is remarkable for the uniform goodness of its quality. 634. The yarn is made up for the cloth manu- facturer in measured quantities, and numbered as an index to its fineness according to the weight of a given length of its thread. The measure for cot- ton in universal use is a reel whose circumference is one and a half yards = fifty-four inches. That for linen, as fixed by act of parliament, is two and a half yards, == ninety inches. For woollen, the reel is usually two yards, == seventy-two inches. For silk, the cotton reel is generally adopted ; and for yarn of a mixed make, sometimes one measure, and sometimes another seems to be used in the making of it up. 635. The portions reeled are known by different names as containing a certain number of yards; those for cotton are as follow : — One circumference of the reel = 1^ yds. = one thread. 80 Threads = 1 Skein =3 120 Yds. 7 Skeins = 1 Hank = 840 — 18 Hanks = 1 Spjndle = 15,120 — The spyndle is the highest denomination of yarn, and is made up of separate skeins tied together in a cluster to form the hank. Twenty of these are put 276 TREATISE ON WEAVING. together to make a head of yarn in bundling it for the market. The fineness of the yarn, however, in cotton, is always indicated by the number of hanks in the pound weight avoirdupois. 636. For linen, again, the circumference of the reel is 2| Yds. = 1 Thread:— 120 Threads = 1 Cut == 300 Yds. 2 Cuts = 1 Heer = 600 — 3 Heers = 1 Slip = 1,800 — 2 Slips = 1 Hank = 3,600 — 2 Hanks = 1 Hesp = 7,200 — 2 Hesps = 1 Spyndle = 14,400 — Fine linen yarn is counted by the leas or cuts in the pound ; and the coarse, such as is used for sail-cloth and canvas fabrics, by the spyndles in the pound, or the pounds in a spyndle. 637. The woollen spyndle is divided into 24 heers of 600 yards each ; and the yarn is sized and counted, as in coarse linen, by the weight of the spyndle. 638. The reeds in which the different fabrics of cloth are woven, differ as to the scale to which they are made in different places, and even in the same place for different and similar kinds of work. 639. The Scotch, that is to say the Glasgow manufacturers, make their muslins and all their cotton goods in reeds made to the scale of thirty- seven inches = their yard; and the reeds, as well as the webs woven in them, are counted by the hundred splits in that measure. Thus, what is called a six- CALCULATIONS. 277 teen hundred (written l6 00 ,) is the number of splits in thirty-seven inches. The difference between one hundred and another is called a set. The reeds are, however, frequently made to half sets ; that is to say, so many hundreds and fifty more in the same space. In the last case it v/ould be called a 16 00 and a half. 640. In the Scotch linen manufacture, the scale generally used, especially for coarse makes, is thirty- six inches. Thus a sail-cloth may be wrought in a 3 00 reed, which, of course, refers in every case to the number of splits in the scale, without any reference to the number of splits in the breadth of the web. 641. The muslins of Manchester are wrought in reeds made to the same scale, thirty-six inches, but counted by the number of threads in an inch. Thus an 130 Manchester Jaconet means 130 threads in the inch, and is equal in fineness to a Glasgow 24°° and five splits more. This scale of reeds is called the Stockport count. The other cotton goods of Manchester, however, are usually made to the scale of 24^ inches ; and counted by the number of beers in that measure. The beer is twenty dents or splits. This scale is called the Manchester and Bolton count. Thus 50, according to this scale, is equal to a Glasgow 15 00 and twenty-five splits more. 642. The hundred splits in all kinds of reeds is nominally divided into five equal portions for the sake of calculation, called porters in Scotland and beers in England, each porter consisting, of course, of twenty splits. The English beer and Scotch porter are, therefore, synonymous. In the flannel 278 TREATISE ON WEAVING. manufacture of Rochdale, the beer is but 17 dents, and the work is counted by the number of beers in 36 inches. 643. The following Table exhibits a compara- tive view of the Scotch thirty-seven inch reed with the two English counts. The first column con- tains the hundreds in the Scotch reed, the second the splits or dents in an inch, the third the beers in the Manchester and Bolton reed of 24^ inches, and the fourth the threads in an inch, according to the Stockport count : — Hundreds. Splits in an inch. Manches- ter and Bolton. Stockport. Hundreds. Splits in an inch. Manches- ter and Bolton. Stockport. 500 13 16| 26 Igoo 49 59 98 6 00 16 20 32 I900 51 102 19 23 38 20°° 54 m 108 goo 22 26 44 2loo 57 69 114 900 24 29| 48 22 00 60 72 120 IO 00 27 33 54 23 00 62 75i 124 Hoc 30 36 60 24°° 65 79 130 12°° 32 39i 64 25°° 68 82 136 13°° 35 42| 70 26 00 71 85| 142 14°° 38 46 76 2700 74 89 148 I500 41 49 82 28 00 76 72 152 I6 00 43 m 86 29 00 79 95 158 1700 46 56 92 30°° 82 m 164 644. The art of adapting the yarn to the dif- ferent sets of reeds, so as to make fabrics of different fineness, proportional to each other in the relative degree in which the reeds differ from each other respectively, is called setting, caaming, or sleying. The reed, or as it is called in the woollen manufac- CALCULATIONS, 279 ture, the sley, is the measure, and the relative grist of yarn for different sets of reeds is the proportion sought. 645. Now as the threads are cylinders whose bases are to the measure of the reed, to produce a relative closeness of texture, as the squares of their diameters, the rule will be that — As the square of any given set of reed is to the grist of yarn as adapted for that reed, so will the square of any other set of reed be to the grist of yarn for making the same fabric. Thus, for example, if a 16 00 Jaconet is made with yarn No. 130, what number should be used to make a similar fabric in an 18 00 reed? In this case the question is one of proportion direct,— 16 is to 130 what 18 is to the number sought. The square of 16 or 16 multiplied into itself is 256, and that of 18 is 324. The operation will, therefore, stand thus — 162 _ 256 : 130 : : 18 2 = 324 : 164 130 9720 324 256)42120(164 256 1652 1536 1160 1024 136 17 256 32 The fractional quantity may be thrown away, and 164 s will be the number of yarn required for a similar fabric in an 18 00 reed. 280 TREATISE ON WEAVING. 646. In cases where odd porters occur in the scale to which the reed is made, and these cases are very frequent, the reed must be thrown into porters, or half porters as in calculating half sets. Thus, if a 16 00 lawn were made with yarn No. 200, what should be the number of yarn for a l6 00 and half of the same make ? Hundreds. Hundreds. 16! 16 10 half porters in hundreds. 10 T65~ 160 165 160 825 9600 990 160 165 25600 : 200 : : 27225 200 256|00)54450|00(212 512 325 256 690 512 178 = T %% 647. When the grist of the yarn is given, to find the reed for which it is required to be used, the pro- portion of the yarn to the reed given is as that of the yarn to the reed sought; and, therefore, the pro- portion of the terms must be inverted, and the square root of the fourth term extracted for the answer. CALCULATIONS. 281 EXAMPLE. If yarn No. 70 make a 16 00 cambric, what set will No. 93 make ? 16 2 = 256, then the proportion will be 70 : 256 :: 93 : 340 . . 93 and 340.8(18.46 768 1 2304 28)240 7|0)23S0|8 8 224 340-8 364(1680 4 1456 3686(22400 22116 284 That is an 18 hundred reed and 46 splits, or nearly. 648. Caaming Tables may likewise be easily colC^ structed by taking the difference between two adja cent squares. The mean proportional m n between any two of the natural series of squares, as l 2 , 2 2 , 3 2 , 4 2 , = 1, 4, 9, 16, &c. is equal to the less square plus its root multiplied by the difference of the roots; or equal to the greater square minus its root multiplied by the difference of the roots. That is m n — m 2 -f d m = n 2 — d n ; where d === n — m is the difference of their roots. Thus, 16 is the square of 4, and if the root is added to its square and that sum divided by the same root, and the quotient again added to the 282 TREATISE ON WEAVING. dividend, the sum will be the square of a root greater by one than that of the given square ; for example, 4)16 is the square of 4 4 4) 20 5 5) 25 is the square of 5 5 5)30 6 36 is the square of 6, &c. &c. 649. Having fixed on the number of the yarn for the required fabric in the given set of reed, divide that number by the set of the reed, and to the divi- dend add the quotient ; and this sum is the number of the yarn for the next half set. Divide again the number thus found by the same set of reed and add the quotient as before, and the sum will be the re- quired number of yarn for the full set. The opera- tion is thus a repetition of the question for each set and half set; the divisor, it must always be observed, is the set or number of the reed for the required set and half set. The numbers are thus ascending in the scale by addition, but where the series is a descending one, from a higher to a lower set, the operation must be done by subtracting the quotient from the divi- dend: as in the following example, where the opera- CALCULATIONS. 283 tion is presented both for ascending and descending sets, commencing with a 12°°, yarn No. 72 s . acta 12)72 o act a. 12)78 for a XJ.D m Slit). 12)72 6 acid 13)84.5 — a Pi 0.0 13 sub. 12)66 for an in aau. 13)91 — 7 131 sub. 11)60.5 — 5 5 11 auu. 14)98 — 7 14 en n dUU< 11)55 — 5 101 14)105 — 7 141 cnT"» bUU. 10)50 — 5 10 add 15)112.5 — 7.5 15 sub. 10)45 — 4.5 9£ add i km on 8 i £i 102 AC) Pi 0 add 16)128 — __8 16 add 16)136 — 8.5 16| add 17)144.5 — 8.5 153 — 17 171 650. Mr Murphy, in his "Art of Weaving," gives two tables of the logarithms of the reeds and yarns, for the purpose of facilitating calculation in con- structing caaming tables, which may be useful. The first table refers to the reeds, and the second to the yarns. The first two columns of the first table contain the two English counts, and the third the Scotch. The fourth is the log. of the hun- dreds, and the five following the log. of the porters. 284 TREATISE ON WEAVING. The second table contains the log. of the yarn from Nos. 1 to 264. 651. In calculating by them, subtract the logar- ithm of the given set of reed from 10,000, and to the remainder add the logarithm of the numbers of yarn, as a constant quantity for the construction of the table. The number of yarn for any other set of reed is then found by adding the log. of the required reed to this constant quantity, and their sum will be the log. of the numbers of yarn for the reed sought. 652. For example — Suppose acaamingtablewere required for Jaconets commencing with a 7 00 reed, and the fabric were 7^ s in a 12°°, wefted with 80 s . Then take the log. of 12°°, which is 2158, and which will be found in the 4th column, opposite its set of reed, and subtract this number from 10,000 and the remainder will be 7842. Then the log. of the number of yarn 7^ s taken from the second table is 1857, and their sum is 9699, the constant quantity for the con- struction of the table, Then the log. of the 7 00 reed is 1690, and this number added to the constant quantity gives 1389 by omitting the first figure at the left hand, when the sum of the addition exceeds four figures. Now the nearest log. to this number in the table is 1380, and its number 24 is the required number of yarn for a 7 00 reed. 653. Then again for a 7 00 and a half, the log. for which is 1750, found in the 7th column opposite the full set of reed, and that number added to the constant quantity gives, by omitting the first figure as before, 1449 ; and the nearest number of yarn to CALCULATIONS. 285 it in the table is 28 s , the number required for a 7 00 and a half — and so on according to the following example, where the construction of a caaming table is shown as formed in this manner from the tables. Reed. Warp. Weft. 700 24 27 71 28 31 goo 32 36 900 40 45 :o 00 50 56 noo 61 67 1200 72 80 13 oo 84 94 1400 98 109 1500 112 125 I600 128 142 Constant quantity 9699 1690 warp. Constant quantity 9745 1690 weft. 700 11389 = 24 700 11435 = 27 9699 1750 9745 1750 71 11449 = 28 n 1141)5 = 31 9699 1806 9745 1806 goo 11505 = 32 goo 11551 = 36 9699 1908 9745 1903 900 11607 = 40 900 11653 = 45 286 TREATISE ON WEAVING. TABLE I. REEDS. inch. 0 Ck Hund. on 37 inches* Log. Log. Log. Log. Log. Log. & W s hund. 1 por. 2 por. 2fc por. 3 por. 4 por. o? ft u 1 00 JL \J \J 0000 yjyjyjyj 01 58 0292 0352 0408 OilO \j 0 x yj ftl 02 1 0 200 0602 0884 0780 0795 0830 0394 1 0 1 ft 300 0954 1010 1081 1088 1112 1159 1 3 99 — — 400 1204 x Li yjrt 1 24ft X Z/ TtU 1 98ft 1 30ft 1 324 X OLl^L 1462 JLL>2 9ft 500 1397 X %J U J 1432 X ^cOLl 14fi4 1 480 1496 1526 90 li\) 32 600 X rJUU 1 584 1 fil 2 1 fi28 1 639 x yjtj u 1664 93 38 700 1690 x yj 0 yj 1714 X 1 x<± 1738 1750 x 4 uyj 1760 x t yjyj 1784 9ft 44 800 1806 1 827 X Oa; 1 1848 X (J 1858 1868 1888 9Q1 48 900 1908 X t/UO 1 927 X O ~ 1 1 94 ft 1 955 X tJOO 1 9ft4 1982 33 54 1 000 X WW 2000 201 7 2034 2042 2050 2066 3ft fiO 1 100 2083 l. yJX:i7 X 2500 59 98 1 800 low 251 0 2590 9^99 2^34 9^39 2'i48 62^ 1 09 1 900 x ijyjyj 2557 2^88 LiOyJyj 2^75 2^80 2584 2 593 65| 108 2000 2602 2610 2619 2623 2627 2636 69 114 2100 2644 2652 2660 2664 2668 2676 72 118 2200 2684 2692 2700 2704 2708 2715 75| 124 2300 2723 2730 2738 2742 2745 2753 781 130 2400 2760 2767 2774 2778 2781 2788 82 134 2500 2795 2802 2809 2813 2816 2823 S5 140 2600 2829 2836 2843 2846 2849 2856 88| 146 2700 2862 2869 2875 2878 2881 2888 92 152 2800 2894 2900 2906 2909 2912 2918 95 156 2900 2924 2930 2936 2939 2942 2948 98i 162 3000 2954 2960 2965 2968 2971 2977 102 168 3100 2982 2988 2993 2996 2999 3004 105 172 3200 3010 3015 3021 3023 3026 3031 CALCULATIONS. TABLE II. NUMBERS OF COTTON YARN. No. Log. No. Log. No. Log. I No. Log. 1 0000 34 1531 67 1826 100 2000 2 0301 35 1544 68 1832 101 2004 3 0477 36 1556 69 1838 102 2008 4 0602 37 1568 70 1845 103 2012 5 0698 38 1579 71 1851 104 2017 6 0778 39 1591 72 1857 105 2021 7 0845 40 1602 73 1863 106 2025 ft o 0903 41 1612 74 1869 107 2029 9 0954 42 1623 75 1875 108 2033 10 1000 43 1633 76 1880 109 2037 11 1041 44 1643 77 1886 110 2041 12 1079 45 1653 78 1892 111 2045 13 1114 46 1662 79 1897 112 2049 14 1146 47 1672 80 1903 113 2053 15 1176 48 1681 81 1908 114 2056 16 1204 49 1690 82 1913 115 2060 17 1230 50 1699 83 1919 116 2064 18 1255 51 1707 84 1924 117 2068 19 1278 52 1716 85 1929 118 2071 20 1301 53 1724 86 1934 119 2075 21 1322 54 1732 87 1939 120 2079 22 1342 55 1740 88 1944 121 2082 23 1361 56 1748 89 1949 122 2086 24 1380 57 1755 90 1954 123 2090 25 1398 58 1763 91 1959 124 2093 26 1415 59 1770 92 1963 125 2096 27 1431 60 1778 93 1968 126 2100 28 1447 ! 61 1785 94 1973 127 2103 29 1462 62 1792 95 1977 128 2107 30 1477 63 1799 96 1982 129 2110 31 1491 64 1806 97 1986 130 2113 32 1505 65 1812 98 1991 131 2117 33 1518 66 1819 99 1995 132 2120 288 TREATISE ON WEAVING. TABLE II. CONTINUED. No. Log. No. Log. No. Log. No. Log. 133 2123 166 2220 199 2298 232 2365 134 2127 167 2222 200 2301 233 2367 135 2130 168 2225 201 2303 234 2369 136 2133 169 2227 202 2305 235 2371 J37 2136 170 2230 2C3 2307 236 2373 138 2139 171 2232 204 2309 237 2374 139 2143 172 2235 205 3311 238 2376 140 2146 173 2238 206 2313 239 2378 141 2149 174 2240 207 2315 240 2380 142 2152 175 2243 208 2318 241 2382 143 2155 176 2245 209 2320 242 2383 144 2158 177 2247 210 2322 243 2385 145 216L 178 2250 211 2324 244 2387 146 2164 179 2252 212 2326 245 2389 147 2167 180 2255 213 2328 246 2391 148 2170 181 2257 214 2330 247 2392 149 2173 182 2260 215 2332 248 2394 150 2176 183 2262 216 2334 249 2396 151 2178 184 2264 217 2336 250 2398 152 2181 185 2267 218 2338 251 2399 153 2134 186 2269 219 2340 252 2401 154 2187 187 2271 220 2342 253 2403 155 2190 188 2274 221 2344 254 2405 156 2193 189 2276 222 2346 255 2406 157 2195 190 2278 223 2348 256 2408 158 2198 191 2281 224 2350 257 2410 159 2201 192 2283 225 2352 258 2411 160 2204 193 2285 226 2354 259 2413 161 2206 194 2287 227 2356 260 2415 162 2209 195 2290 228 2358 261 2416 163 2212 196 2292 229 2359 262 2418 164 2214 197 2294 230 2361 263 2420 165 2217 198 2296 231 2363 264 2421 CALCULATIONS. 289 654. The calculations connected with the work are chiefly such as are necessary for ascertaining the cost of the goods ; or the quantity of yarn, as necessary to make them, without any reference to the cost. 655. In estimating the cost of any description of cloth, the quantity of yarn as necessary to make it must be known, as well as the price of the yarn, and the price of the weaving. 656. The quantity of yarn, as necessary for any given piece of cloth, is dependent on the length of the piece, the number of porters or beers in its breadth, and the number of shots on the glass. The calculations for cotton, linen, and woollen cloth, &c, are based on the length of the spyndle. Thus the cotton spyndle is 15,120 yards, and the linen 14,400. The length of the cotton spyndle is, therefore, to that of the linen as 21 to 20. 657. Now as the piece or web in Scotland is measured in hand loom work by the ell (which is five-fourths or 45 inches,) one round of the reel in calculations for linen warps will make exactly a splitful an ell long, — a cut, 6 porters, — a heer, 12, — a hank, 7% — a hesp, 144, — and a spyndle, 288. Hence the rule to find the number of spyndles in a given length of linen warp is to multiply the ells by the porters and divide by 288. For example, — How many spyndles will it re- quire to make a web 100 ells long — with seventy porters ? T 290 TREATISE ON WEAVING. 100 70 288)7000(24 spyndles. 576 1240 1152 72)88(1 hank. 72 6)16(2f cuts. 12 4 = § 658. If the yarn is given, to find the ells it will make with a given number of porters, — multiply 288 by the spyndles, and divide by the porters. 659. If the warp is to be calculated by the yard, 36 inches, instead of the ell, the number 360 must be substituted for 288 ; — because 36 are to 45 as 288 to 360. And thus the last example if wrought accordingly will be as follows : — 100 ells = 125 yards. 70 36|0)875|0(24 spyndles, 1 hank, 2§ cuts, 72 the same answer as before. 155 144 11 4 )44(1 36 8 12 )96(2 72 24 = f CALCULATIONS. 291 660. The rule for the calculation of cotton warps is the same as for linen ; only that the divi- sor is different in consequence of the difference in the length of the spyndle. The cotton spyndle makes 302.4 porters an ell long, and the hank six- teen porters and sixteen splits, and, therefore, the divisor for cotton warps is 302.4. The fraction, however, may he thrown away as unnecessarily accurate for practice, and the more so if the re- mainder is divided by 20 for hanks instead of 16.8, which makes an allowance for it. 661. These calculations are made to show the nett produce of the yarn, but some allowance must be made for waste ; and five per cent, is generally deducted on that account. 662. To avoid the trouble of calculation as much as possible, tables have long been in use for show- ing the quantity of yarn as necessary for any length of warp with any number of porters which is com- monly made ; and likewise for the weft, according to the breadth of the web, and the number of shots on the glass. The following tables for the warp and the weft are taken from Mr Macfarlane's Cal- culator, and are given as being as good as any other. But where indeed the subject is so much restricted, and has been so long before the trade, there can be little novelty or improvement expected in them. The first two tables give the number of porters and splits in the given breadth as expressed by the figures in the two top lines, from one nail or 2* inches, to 24 nails, = % of a yard or 54 inches The TREATISE ON WEAVING. first top line gives the inches in the nail or fraction of the yard as placed in the second line immediately under it; and under these inches and fractions of the yard in their several columns, are found the num- ber of porters and splits respectively in each, ac- cording to the fineness of the reed as indicated by the hundreds in the first column, In the tables for warp the quantity of yarn is given as required for the web from one ell to 205, and from one porter to 150. The weft tables are calculated from eight to 23 shots on the glass, (exclusive of 20 and 22, which are easily found by doubling the quantity of their respective halves 10 and 11, and which have been omitted for the con- venience of having the whole line of the shots pre- sented on the same page;) and forwidths of 24inches, 27, 30, 33, 36, 37, 40, 46, 48, and 54. The lengths of the pieces are given from 1 yard to 125, rising by tens after the first denary period. The warp tables are calculated for the nett quan- tity of yarn as required for linen, but they are appli- cable to cotton, especially as they make the usual allowance in the trade, of 5 per cent, for waste. CALCULATIONS. 293 TABLE OF PORTERS AND SPLITS. 24 ^4 22 24 5 v JL 1 1 1 Q y 1 1 1 Q lo 4 4 400 15 • • lo • • 1 o iy 1 i 1 1 7 1 1 A 14b 300 10 Q O 13 1 7 • •
    op. Hrs. Sn op. Hrs. op. Hrs. Splits. 150 83 8 85 23 88 13 91 4 93 18 3000 145 80 13 83 2 85 14 88 3 90 15 2900 140 77 19 80 5 82 15 85 2 87 12 2800 135 75 77 8 79 17 82 1 84 9 2700 130 72 5 74 12 76 18 79 81 6 2600 125 69 11 71 15 73 19 75 23 < 8 3 2500 120 66 16 68 18 70 20 72 22 75 2400 115 63 21 65 21 67 21 69 21 71 21 2300 110 61 3 63 1 64 22 66 20 68 18 2200 105 58 8 60 4 62 63 19 65 15 2100 100 55 13 57 7 59 1 60 18 62 16 2000 95 52 19 54 10 56 2 57 17 59 9 1900 90 50 51 14 53 3 54 17 56 6 1800 85 47 5 48 17 50 4 51 16 53 3 1700 80 44 11 45 20 47 5 48 15 50 1600 75 41 16 42 23 44 7 45 14 46 21 1500 70 38 21 40 3 41 8 42 13 43 18 1400 65 36 3 37 6 38 9 39 12 40 15 1300 60 33 8 34 9 35 10 36 11 37 12 1200 55 30 13 31 12 32 11 33 10 34 9 1100 50 27 19 28 16 29 12 30 9 31 6 1000 45 25 25 19 26 14 27 8 28 3 900 40 22 5 22 22 23 15 24 7 25 800 35 19 11 20 1 20 16 21 6 21 21 700 30 16 16 17 5 17 17 18 6 18 18 600 25 13 21 14 8 14 18 15 5 15 15 500 20 11 3 11 11 11 19 12 4 12 12 400 15 8 8 8 14 8 21 9 3 9 9 300 10 5 13 5 18 5 22 6 2 6 6 200 5 2 19 2 21 2 23 3 1 3 3 100 4| 2 12 2 14 2 16 2 18 2 19 90 4 9 K O A n i 9 9 x u 9 1 9 80 3| 1 23 2 2 2 2 3 2 4 70 3 1 16 1 17 1 19 1 20 1 21 60 21 1 9 1 10 1 11 1 12 1 13 50 2 1 3 1 4 1 4 1 5 1 6 30 n 20 21 21 22 23 30 i 13 14 14 15 15 20 10 10 11 11 11 15 7 7 7 7 7 10 3 3 3 4 4 5 CALCULATIONS, 303 WARP TABLES. Yards, 231* 237| 243 1 250 2561 Ells, 185 190 195 200 205 Porters. Sp. Hrs. Sp. Hrs. Sp. Hrs. Sp. Hrs. Sp. Hrs. Splits. 150 96 9 98 23 101 14 104 4 106 19 3000 145 93 3 95 16 98 4 100 17 103 5 2900 140 89 22 92 9 94 19 97 5 99 16 2800 135 86 17 89 2 91 10 93 18 96 19 2700 130 83 12 85 18 88 3 90 9 92 13 2600 125 80 7 82 11 84 15 86 19 88 23 2500 120 77 2 79 4 81 6 83 8 85 10 2400 115 73 21 75 21 77 21 79 21 81 21 2300 110 70 16 72 14 74 12 76 9 78 7 2200 105 67 11 69 6 71 2 72 22 74 18 2100 100 64 10 66 3 67 21 69 15 71 4 2000 95 61 1 62 16 64 8 65 23 67 15 1900 90 57 20 59 9 60 23 62 12 64 2 1800 85 54 14 56 2 57 13 59 1 60 12 1700 80 51 9 52 19 54 4 55 13 56 23 1600 75 48 4 49 12 50 19 52 2 53 9 1500 70 44 23 46 4 47 10 48 15 49 20 1400 65 41 18 42 21 44 , , 45 3 46 6 1300 60 38 13 39 14 40 15 41 16 42 17 1200 55 35 8 36 7 37 6 38 5 39 4 1100 50 32 3 33 . . 33 20 34 17 35 14 1000 45 28 22 29 17 30 11 31 6 32 1 900 40 25 17 26 9 27 2 27 19 28 11 800 35 22 12 23 2 23 17 24 7 24 22 700 30 19 7 19 19 20 8 20 20 21 9 600 25 16 1 16 12 16 22 17 9 17 19 500 20 12 20 13 5 13 13 13 21 14 6 400 15 9 15 9 22 10 4 10 10 10 16 300 10 6 10 6 14 6 19 6 23 7 3 200 5 3 5 3 7 3 9 3 11 3 13 100 4i 2 21 2 23 3 1 3 3 3 5 90 4 2 14 2 15 2 17 2 19 2 20 80 81 2 6 2 7 2 9 2 10 2 12 70 3 1 22 2 2 1 2 2 2 3 60 2| 1 15 1 16 1 17 1 18 1 18 50 2 1 7 1 8 1 9 1 9 1 10 40 23 1 1 1 1 1 2 30 1 15 16 16 17 17 20 12 12 12 13 13 15 8 8 8 8 8 10 4 • • 4 4 4 4 5 304 TREATISE ON WEAVING. 663. The calculation as required for the weft of the web is simply the multiplication of the shots on the space measured by the breadth of the web, and the division of the length of the thread thus found by some suitable denominator of the yarn table — to as- certain the quantity. The portion measured by the English web glass is an aliquot part of an inch — usually a quarter ; and by the Scotch glass the 200th part of 37 inches. There are therefore five and four-tenths of the Scotch glass-measure in an inch. And therefore the number of shots on an inch by either count may be taken for the multiplier, and the number of inches in the breadth of the web for the multiplicand. This product is then to be divided by some of the denominators in the yarn table, to obtain the quantity of the yarn in the space measured. But as the quantity of yarn for warp and weft in even-wefted work is nearly the same, it is better to take the difference in over or under-wefted work, and add it to the sum, or substract it as it may be, than to make calculations, in a small space, which are liable to errors incident to fractional numbers, &c. But the readiest way is to have re- course to the tables. CALCULATIONS. 305 WEFT FOR CLOTH, 24 INCHES WIDE. Shots on the Glass 8 9 10 11 12 13 14 Yds. 125 spy 9 hk. 4 spy. 10 hk. 7 spy. 11 hk. 10 spy. 12 hk. 13 spy. 13 hk 16 spy. 15 hk. 1 spy. 16 hk. 4 Ells. 100 120 8 15 10 0 11 2 12 4 13 6 14 8 15 10 96 1]0 8 2 9 3 10 3 11 4 12 4 13 4 14 5 88 100 7 7 8 6 9 4 10 4 11 2 12 0 13 0 80 90 6 11 7 9 8 6 9 3 10 0 10 15 11 12 72 80 5 16 6 12 7 7 8 3 8 16 9 11 10 7 64 70 5 3 5 15 6 8 7 3 7 14 8 7 9 2 56 60 4 7 5 0 5 10 6 2 6 12 7 4 7 14 48 50 3 12 4 3 4 11 5 2 5 10 6 0 6 9 40 40 2 17 3 6 3 12 4 1 4 8 4 15 5 3 32 30 2 4 2 9 2 14 3 1 3 6 3 11 3 16 24 20 1 9 1 12 1 15 2 1 2 4 2 7 2 11 16 10 0 13 0 15 0 17 1 0 1 2 1 4 1 5 8 9 0 12 0 13| 0 15 0 16! 1 0 1 2 1 o 8 0 1 1 n u 1 9 u u 10 A y) 1 7 1 i l L 7 0 9 0 10| 0 11! 0 13~ 0 14 0 15 0 16 H 6 0 8 0 9 0 10 0 11 0 12 0 13 0 14 1 4 5 0 6| 0 *1 0 8 0 9 0 10 0 11 0 12 4 4 0 5 0 6 0 6! 0 7 0 8 0 9 0 9! H 3 0 4 0 4| 0 5 0 5! 0 6 0 6* 0 7 H 2 0 21 0 3 0 3 0 3! 0 4 0 4 0 4! 1 0 1 0 11 0 1! 0 2 0 2 0 2 0 2! 4 T Shots on the Glass 15 16 17 18 19 21 23 Yds. 125 spy. 17 hk. 6 spy. 18 hk. 9 spy. 19 hk. 12 spy. 20 hk. 15 spy. 21 hk. 17 spy. 24 hk. 5 spy. 26 hk. 11 EUs. 100 120 16 12 17 14 18 16 20 0 21 2 23 6 25 10 96 110 15 5 16 5 17 6 18 6 19 6 21 7 23 8 88 100 13 16 14 14 15 14 16 12 17 10 19 8 21 6 80 90 12 9 13 6 14 3 15 0 15 15 17 9 19 3 72 80 11 2 11 15 12 11 13 6 14 1 15 10 17 1 64 70 9 13 10 6 11 1 11 12 12 5 13 11 14 17 56 60 8 6 8 16 9 8 10 0 10 10 11 12 12 14 48 50 6 17 7 7 7 16 8 6 8 14 9 13 10 12 40 40 5 10 5 17 6 5 6 12 7 1 7 14 8 8 32 30 4 3 4 8 4 13 5 0 5 5 5 15 6 7 24 20 2 14 2 17 3 3 3 6 3 9 3 16 4 5 16 10 1 7 1 9 1 10 1 12 1 14 1 17 2 2 8 9 1 5 1 6 1 8 1 9 1 11 1 14 1 17 8 1 2 1 3 1 5 1 6 1 7 1 10 1 13 7 1 0 1 1 1 2 1 3 1 4 1 7 1 9 0 15 0 16 0 17 1 0 1 1 1 3 1 5 5 0 12| 0 13 0 14 0 15 0 16 1 0 1 1 4 4 0 10 0 11 0 11 0 12 0 13 0 14 0 15 3 0 7! 0 8 0 8! 0 9 0 9! 0 10! 0 11! n 2 0 5 0 5 0 51 0 6 0 6 0 7 0 8 n 1 0 21 0 3 0 3 0 3 0 3 0 3! 0 4 4 X 306 TREATISE ON WEAVING. WEFT FOR CLOTH, 27 INCHES WIDE. Shots on| the Glass] 8 9 10 11 12 13 14 Yds. "IOC 125 spy. i rv 10 hk. 7 spy. 1 1 hk. 1 0 13 spy. 13 hk. 0 spy. 14 hk. 6 spy. 15 hk. 1 1 11 spy. 16 hk. 17 spy. lo hk 4 Ells. 100 120 1 rv 10 0 11 5 12 rv 9 13 14 15 rv 0 lo 5 1 / rv 9 96 110 9 3 i rv 10 6 11 8 12 11 13 1 A 14 1 A 14 lb Lb 1 1 88 100 8 6 9 7 10 7 11 9 12 rv 9 13 i rv 10 14 1 1 80 90 7 9 8 8 9 6 10 6 1 1 5 12 0 3 1 0 13 2 72 80 6 12 7 rv 9 8 6 9 4 i rv 10 rv 0 i rv 10 15 1 1 12 64 70 5 15 r» 0 i rv 10 7 5 8 1 8 1 A 14 rv 9 rv 9 10 4 56 60 5 0 5 11 6 5 6 15 7 rv 9 Q 0 2 Q O 13 48 f rv 50 4 3 4 1 0 12 5 4 5 lo r* O 5 r» 0 15 / 5 40 40 0 6 0 3 1 A 14 4 0 0 4 1 rv 10 5 0 er O Q O r O 15 32 O /"V 30 0 2 9 2 lo 0 2 0 Q O 6 1 /I 14 A 4 1 A 4* / 24 20 1 12 1 lb 2 0 2 2 5 2 rv y 0 Id 0 1 / 16 i rv 10 rv 0 15 0 1 / 1 1 1 0 I r O 1 n D 1 Q O 8 rv 9 U 14 r» u rv 0 1 iy 1 / 1 1 1 O 4, 1 I 4 1 b 7 i Q o 0 12 0 14 0 15 0 17 1 0 1 2 1 3 6 ? 7 0 11 0 12 0 13 0 14 0 16 0 17 1 0 5 f 6 0 y 0 10 0 11 0 12 0 14 0 15 0 16 5 0 0 8 0 9 0 10 0 11 0 12 0 13 4 4 0 6 0 7 0 8 0 8 0 9 0 10 0 11 ^5 3 0 5 0 5 0 6 0 6 0 7 0 7 0 8 2 0 3 0 3| 0 4 0 4 0 5 0 5 0 5 1 3 1 0 H 0 1£ *4 0 2 0 2 0 0 21 0 2| 4 3"! Shots onl ir the Glass! 10 16 17 18 19 21 23 Yds. 125 spy. 19 hk. 10 spv. 20 hk. 15 spy. 22 hk. 2 spy. 23 hk. 8 spy. 24 hk. 13 spy. 27 hk. 6 spy. 29 hk. 17 E1K 100 120 18 14 20 0 21 5 23 9 23 13 26 5 28 14 96 110 17 3 18 6 19 9 20 11 21 IS 24 1 26 6 88 100 15 11 16 12 17 13 18 14 19 14 21 16 23 17 80 90 14 1 15 0 15 17 16 16 17 14 19 13 21 10 72 80 12 9 13 6 14 3 15 0 15 15 17 9 19 3 64 70 10 17 11 12 12 7 13 2 13 15 15 6 16 14 56 60 9 7 10 0 10 11 11 5 11 16 13 3 14 7 48 50 7 15 8 6 8 15 9 7 9 16 10 17 12 0 40 40 6 5 6 12 7 2 7 9 7 17 8 14 9 11 32 30 4 12 5 0 5 6 5 11 5 17 6 10 7 3 24 20 3 2 3 6 3 10 3 14 3 17 4 7 4 14 16 10 1 10 1 12 1 14 1 16 2 0 2 3 2 7 8 9 1 7 1 9 1 11 1 12 1 14 1 17 2 3 7i 8 1 5 1 6 1 8 1 9 1 11 1 14 1 17 61 7 1 2 1 3 1 4 1 6 1 7 1 10 1 12 5| 6 0 17 1 0 1 1 1 2 1 3 1 6 1 8 4 4 ^5 5 0 14 0 15 0 16 0 17 1 0 1 2 1 4 4 4 0 11 0 12 0 13 0 13| 0 14 0 16 0 17 31 3 0 8 0 9 0 91 0 10 0 11 0 12 0 13 2! 2 0 6 0 6 0 6* 0 7 0 7 0 8 0 8i 1! 1 0 0 3 0 3 0 3i 0 Si 0 4 0 41 ^4 4 5 CALCULATIONS* 307 WEFT FOR CLOTH, 30 INCHES WIDE. [shots oi Ithe Glas ! 8 9 10 11 12 13 14 Yds. spy hk spy. hk spy. hk hk spy. hk. spy. hk spy. hk Ells. 125 11 io' 13 0 14 9' 15 17 17 9 18 14 20 5 100 120 11 2 12 9 13 16 15 5 16 12 18 1 19 8 96 110 10 3 11 8 12 13 14 0 15 5 16 10 17 15 88 100 9 5 10 8 11 10 12 13 13 16 15 1 16 4 80 90 8 6 9 7 10 7 11 8 12 9 13 10 14 11 72 80 7 7 8 6 9 5 10 3 11 2 12 1 12 17 64 70 6 9 7 5 8 2 8 16 9 13 10 10 11 6 56 60 5 10 6 5 6 17 7 12 8 6 9 0 9 13 48 50 4 11 5 4 5 14 6 7 6 17 7 9 8 2 40 40 3 13 4 3 4 11 5 2 5 10 6 0 6 9 32 30 2 14 3 2 3 8 3 15 4 3 4 9 4 16 24 20 1 15 2 2 2 6 2 10 2 14 3 0 3 4 16 10 0 17 1 1 1 3 1 5 1 7 1 9 1 11 8 9 0 15 0 17 1 1 1 3 1 5 I 6 1 8 7-L ' 5 8 0 13 0 15 0 17 1 0 1 2 1 4 1 5 n 7 0 12 0 13 0 15 0 16 1 0 1 1 1 2 54 it n 6 0 10 0 11 0 m 0 14 0 15 0 16 0 171 5 0 8 0 9 0 10 0 HI 0 m 0 13| 0 141 4 4 0 61 0 71 0 8 0 9 0 10 0 11 0 12 3 0 5 0 5* 0 6 0 7 0 71 0 8 0 9 5 2f 2 0 3 0 4 0 4 0 4| 0 5 0 5 0 6 5 5 5 1 0 U 0 2 0 2 0 2 0 21 0 21 0 3 Shots on the Glass 15 16 17 18 19 21 23 Yds. spy. hk. spy. hk. spy. hk. spy. hk. spy. hk. spy. hk. spy. hk. Ells. 125 21 13 23 3 24 11 26 0 27 9 30 7 33 5 100 120 20 15 22 4 23 11 24 17 26 7 29 3 31 17 110 19 2 20 7 21 12 22 16 24 3 26 13 29 5 88 100 17 7 18 9 19 12 20 15 22 0 24 6 26 11 90 15 11 16 12 17 13 18 13 19 14 21 16 23 17 72 80 13 16 14 15 15 13 16 12 17 11 19 8 21 5 64 70 12 3 12 17 13 14 14 10 15 7 17 0 18 11 60 10 8 11 2 11 15 12 9 13 3 14 11 16 0 to 50 8 12 9 5 9 15 10 7 11 0 12 3 13 6 40 40 6 17 7 7 7 15 8 6 8 14 9 13 10 12 39 30 5 4 5 10 5 16 6 4 6 11 7 5 8 0 9/L 20 3 9 3 13 3 17 4 3 4 7 4 16 5 6 1 IO 10 1 13 1 15 1 17 2 2 2 4 2 8 2 12 Q O 9 1 10 1 12 1 14 1 16 2 0 2 3 2 7 8 1 7 1 9 1 10 1 12 1 14 1 17 2 2 °j 5 f 7 1 4 1 5 1 7 1 8 1 10 1 13 1 16 6 1 1 1 2 1 3 1 4 1 6 1 8 1 11 ** 5 0 16 0 17 1 0 1 1 1 2 1 4 1 6 4 4 0 m 0 13 0 14 0 15 0 16 0 17| I 1 H 3 0 9 0 10 0 10| 0 11 0 12 0 13 0 14 n if 2 0 6 0 61 0 7 0 71 0 8 0 9 0 10 1 0 3 0 3 0 31 0 31 0 4 0 41 0 5 & 308 TREATISE ON WEAVING. WEFT FOR CLOTH, 33 INCHES WIDE. Shots on the Glass 8 9 10 11 12 13 14 Yds. , py- hk. s py- hk. i py- hk. spy. hk. spy- hk. spy- hk. spy. hk. Ells. 125 12 13 14 6 15 ID 1 7 1 / 9 19 2 20 12 22 5 100 120 12 4 13 14 15 (£ O ID 15 18 6 19 16 21 7 96 110 11 4 12 11 14 A K) 1 £ ID 7 16 15 18 4 19 11 88 100 10 3 11 8 12 1 A l*i 0 15 5 16 10 17 15 80 90 9 3 10 6 11 Q o 1 9 H 13 14 14 16 16 1 72 80 8 3 9 3 10 q 1 1 J 1 4 12 4 13 4 14 5 64 70 7 2 8 0 8 Q 14 10 13 11 11 12 9 56 60 6 2 6 16 7 1 9 Q O 7 9 3 9 17 10 13 48 50 5 2 5 13 6 7 7 0 7 12 8 5 8 16 40 40 4 1 4 11 5 9 K □ 11 6 2 6 11 7 2 32 30 3 1 3 8 3 1 ^ A <1J 4 4 11 4 17 5 6 24 20 2 1 2 5 2 1 ft 9 14 3 1 3 6 3 10 16 10 1 0 1 3 1 K O i i 7 1 10 1 12 1 14 8 9 0 16i 1 0 1 3 1 5 1 7 1 9 1 11 71 8 u u 1 O 2 i i 0 1 2 1 i i a D i Q O 6| 7 0 13 0 14| 0 16 0 17| 1 1 1 3 1 4 5f I 6 0 11 0 12 0 13i 0 15 0 16| 1 0 1 1 A 4 5 0 9 0 10 0 m 0 121 0 14 0 15 0 16 4 4 0 7 0 8 0 9 0 10 0 11 0 12 0 13 Q 1 Oj 3 0 5| 0 6 0 7 0 n 0 8 0 9 0 n 2 0 31 0 4 0 41 0 5 0 51 0 6 0 61 If 1 0 2 0 2 0 2 0 2! 0 2| 0 3 0 3 A. T> Shots on the Glass 15 16 17 18 19 21 23 Yds. spy. hk. spy. hk. spy. hk. spy. hk. spy. hk. spy. hk. spy. hk. Ells. 125 24 8 25 13 27 1 28 12 30 4 33 8 36 11 100 120 23 9 24 8 26 0 27 9 29 0 32 2 35 2 96 110 21 10 22 7 23 15 25 4 26 11 29 7 32 4 88 100 19 12 20 7 21 12 22 17 24 3 26 13 29 5 80 90 17 13 18 6 19 9 20 11 21 14 24 1 26 6 72 80 15 15 16 5 17 6 18 6 19 6 21 7 23 8 64 70 13 7 14 5 15 3 16 1 16 17 18 13 20 9 56 60 11 8 12 4 13 0 13 14 14 9 16 1 17 10 48 50 9 10 10 3 10 15 11 8 12 2 13 7 14 12 40 40 7 12 8 3 8 12 9 3 9 12 10 12 11 13 32 30 5 13 6 2 6 9 6 16 7 5 8 0 8 14 24 20 3 15 4 1 4 6 ' 4 11 4 14 5 6 5 15 16 10 1 16 2 1 2 3 2 5 2 8 2 12 2 17 8 9 1 13 1 15 1 17 2 1 2 3 2 7 2 11 71 8 1 9 1 11 1 13 1 15 1 17 2 3 2 6 61 7 1 6 1 8 1 9 1 11 1 12 1 16 2 1 5* 6 1 3 1 4 1 5 I 7 1 8 1 11 1 14 5 0 17 1 0 1 1 1 2 1 4 1 6 I 8 4 4 0 14 0 141 0 151 0 161 0 171 1 1 1 3 Si 3 0 10 0 11 0 111 0 12 0 13 0 141 0 16 2f 2 0 7 0 7 0 71 0 8 0 81 0 91 0 101 i! 1 0 3 0 3| 0 4 0 4 0 4 0 5 0 5 4 S CALCULATIONS. 309 WEFT FOR CLOTH, 36 INCHES WIDE. Shots on the Glass 8 9 10 11 12 13 14 Yds. Ispy. hk. spy. hk spy. hk 5 Py* hk f hk. Ispy. hk. [spy. hk. El Is 125 1 13 16 15 11 17 7 19 1 20 15 !22 10 24 6 ioo' 120 13 6 15 0 16 12 18 5 20 0 21 12 23 6 96 110 12 4 13 13 15 5 16 14 18 6 19 16 21 7 88 100 11 2 12 9 13 16 15 4 16 12 18 1 19 8 80 90 10 0 11 4 12 9 13 13 15 0 16 5 17 9 72 80 8 16 10 0 11 2 12 3 13 6 14 8 15 10 64 70 7 14 8 13 9 13 10 12 11 12 12 12 13 11 56 60 6 12 7 9 8 6 9 2 10 0 10 15 11 12 48 50 5 10 6 4 6 17 7 11 8 6 9 1 9 13 40 40 4 8 5 0 5 10 6 2 6 12 7 4 7 14 32 30 3 6 3 14 4 3 4 10 5 0 5 8 5 15 24 o 4 2 9 2 14 3 1 3 6 3 11 3 16 16 10 1 2 1 4 1 7 1 10 1 1 9 i i 15 1 17 8 9 1 0 1 2 1 4 1 7 1 9 1 1 1 1 14 71 0 16 1 0 1 2 1 4 1 6 1 8 1 10 6# 5 7 0 14 0 16 0 17 1 1 1 3 1 5 1 7 *i a o 0 12 0 13 0 15 0 161 1 0 1 2 1 3 c; iJ 0 10 0 11 0 12 0 14 0 15 0 16 0 171 4 0 8 0 9 0 10 0 11 0 12 0 13 0 14 Q O 0 6 0 7 0 71 0 8 0 9 0 10 0 101 n o A 0 4 0 0 5 0 5* 0 6 0 61 0 7 if 1 J. 0 0 2 0 n 0 3 0 3 0 3 0 31 4 J |Shots on the Glass 15 16 17 18 19 21 23 Yds. spy. hk. spy. lik. spy. hk. spv. hk. spy. hk. spy. hk. spy. hk. Klls. 125 26 1 27 14 29 9 31 5 33 0 36 8 39 17 100 120 25 0 26 12 28 6 30 0 31 12 35 0 38 6 96 110 22 17 24 8 26 0 27 9 29 0 32 2 35 3 88 100 20 15 22 4 23 11 25 26 7 29 3 31 17 80 90 18 14 20 0 21 5 22 : 23 14 26 5 28 14 72 80 16 12 17 14 18 16 20 0 21 2 23 6 25 10 64 70 14 11 15 10 16 10 17 9 18 9 20 8 22 7 56 60 12 9 13 6 14 3 15 0 15 15 17 9 19 3 48 50 10 8 11 2 11 15 12 9 13 4 14 11 16 0 40 40 8 6 8 16 9 8 10 0 10 10 11 12 12 14 32 30 6 5 6 12 7 2 7 9 7 17 8 14 9 11 24 20 4 3 4 8 4 13 5 0 5 5 5 15 6 7 16 10 2 2 2 4 2 7 2 9 2 11 2 17 3 4 8 9 1 16 2 0 2 9 2 5 2 7 2 11 2 16 71 8 1 12 1 14 I 16 2 0 2 2 2 6 2 10 4 5 7 1 8 1 10 1 12 1 14 1 15 2 1 2 4 6 1 5 1 6 1 8 1 9 1 11 1 14 1 17 H 5 I 1 1 2 1 3 1 5 1 6 1 8 1 11 4 4 0 15 0 16 0 17 1 0 1 1 1 3 1 5 3 | 3 0 11 12 0 13 0 131 0 14 0 16 0 17 2f 2 0 ?i 8 0 81 0 9 0 91 0 101 0 HI l l ' 1 0 4 o 4 0 4 0 4* 0 5 0 5 0 6 310 TREATISE ON WEAVING. WEFT FOR CLOTH, 37 INCHES WIDE. Shots on the Glass 8 9 10 11 12 13 14 Yds. 19^ 1 /CO spy. hk. spy. 1 1 o hk. 1 1 spy. 17 hk. 15 spy. 19 hk. 1 1 spy. 21 hk. 7 spy. 23 hk. 4 spy. 25 hk. o Ells. 100 1 90 1 <£U 1 3 1 o 1 3 1 ^ 1 o Q O 17 2 18 15 20 10 22 5 24 0 96 1 1 o 1 9 1 0 1U o 15 13 17 5 18 15 20 7 22 0 88 i on 1 1 1 1 7 1 9 1 ^ IO 14 5 15 13 17 2 18 10 20 0 80 QO 1 0 1 u K o 1 1 1 0 1 u 12 15 14 2 15 7 16 13 18 o 72 Of Q o 1 0 1 u K O 11 7 12 10 13 13 14 15 16 0 64 / U Q O o u q o u 10 0 11 o 12 0 13 o 14 0 56 AO OU a u 1 O 7 i 1 ^ 1 D 8 10 9 7 10 5 11 2 12 0 48 £»0 O 1 3 J. O a o Q O 7 2 7 15 8 10 9 5 10 0 40 AO /I 1 0 L U t; 9 5 13 6 5 6 15 7 8 8 0 32 30 ou Q O Q o Q o IO 4 5 4 13 5 3 5 10 6 0 24 90 9 t; 9 1 0 1 u 2 15 3 3 3 8 3 13 4 0 16 1 0 1 L Q O l X K 1 8 1 10 1 13 1 15 2 0 8 Q 1 1 0 u 1 Q O 1 5 1 7 1 10 1 12 1 14 7) Q o o 1 U 2 1 0 u 1 3 1 5 1 7 1 9 1 11 61 7 0 14 0 16 1 0 1 2 1 4 1 5 1 7 5| 6 0 12 0 14 0 15| 0 17 1 0 1 2 1 4 4! 5 0 10 0 in 0 13 0 14 0 154 0 16| 1 0 4 4 0 8 0 9 0 10 0 11 0 12 0 13 0 14 31 3 0 6 0 7 0 71 0 81 0 9 0 10 0 11 2f 2 0 4 0 4| 0 5 0 5 2 - 0 6 0 6| 0 7 If 1 0 2 0 2 0 2| 0 3 0 3 0 3 0 3|r 4 Shots on the Glass 15 16 17 18 19 21 23 Yds 1 9^ 1 /CO spy. 26 hk 14 spy. 28 hk. 10 spy. 30 hk. 6 spy. 32 hk. 0 spy. 33 hk 16 spy. 37 hk. 8 spv. 41 hk. 0 Ells. 100 1 90 25 13 27 7 29 2 30 15 32 10 36 0 39 7 96 1 1 0 23 10 25 2 26 13 28 5 29 15 33 0 36 2 88 1 00 1 uu 21 7 22 15 24 5 25 12 27 0 30 0 32 15 80 QO yu 19 5 20 10 21 15 23 2 24 7 27 0 29 10 72 £0 ou 17 2 18 5 19 7 20 10 21 13 24 0 26 5 64 U a 1 70 15 0 16 0 17 0 18 0 19 0 21 0 23 0 OU AO 12 15 13 13 14 10 15 8 16 5 18 0 19 13 48 £»0 OU 10 13 11 8 12 3 12 15 13 10 15 0 16 7 40 AO ^bU 8 10 9 2 9 13 10 5 10 15 12 0 13 2 30 ou 6 8 6 15 7 5 7 13 8 2 9 0 9 15 94 90 4 5 4 10 4 15 5 3 5 8 6 0 6 10 1 fi 1U 1 0 1 u 2 3 2 5 2 8 2 10 2 13 3 0 3 5 Q q 1 17 2 1 2 3 2 6 2 8 2 13 2 17 7i « 5 Q O 1 13 1 15 1 17 2 1 2 3 2 7 2 11 6l 7 1 9 1 11 1 13 1 14 1 16 2 2 2 5 5! 6 1 5 1 7 1 8 1 10 1 11 1 14 1 17 41 5 1 1 1 3 1 4 1 5 1 6 1 9 1 12 4 4 0 15 0 16 0 17 1 0 1 1 1 4 1 6 31 3 0 m 0 12 0 13 0 14 0 15 0 16 1 0 21 2 0 0 8 0 81 0 9 0 10 0 10| 0 12 if 1 0 4 0 4 0 4 0 4| 0 5 0 5 0 6 1 4 5 CALCULATIONS. 311 WEFT FOR CLOTH, 40 INCHES WIDE. Shots on the Glass 8 9 10 11 12 13 14 Yds 125 spy. 15 hk. 8 spy. 17 hk. 7 spy. 19 hk. 5 spy. 21 hk. 4 spy. 23 hk. 3 spy. 25 hk. 1 spv. 27 hk. 0 Ells. 100 120 14 15 16 12 18 9 20 7 22 4 24 1 25 17 96 110 13 10 15 5 17 0 18 12 20 7 22 1 23 14 88 100 12 6 13 16 15 8 17 0 18 9 20 1 21 11 80 90 11 2 12 9 13 16 15 5 16 12 18 1 19 8 72 80 9 16 11 2 12 6 13 10 14 15 16 1 17 5 64 70 8 12 9 13 10 14 21 16 12 17 14 1 15 2 56 60 7 7 8 6 9 5 10 3 11 2 12 1 12 17 48 50 6 3 6 ]7 7 13 8 9 9 5 10 1 10 14 40 40 4 17 5 10 6 3 6 14 7 7 8 0 8 12 32 30 3 13 4 3 4 11 5 2 5 10 6 0 6 9 24 20 2 8 2 14 3 2 3 7 3 13 4 0 4 6 16 10 1 4 1 7 1 10 1 13 1 15 2 0 2 3 8 9 1 2 1 5 1 7 1 10 1 12 1 15 1 17 8 1 0 1 2 1 4 I 6 1 9 I 11 1 13 61 7 0 15| 0 171 ] 1 1 3 1 5 1 7 1 9 5| 6 0 13 0 15 0 17 1 0 1 2 1 4 1 5 4f c O 0 11 0 m 0 14 0 15 0 17 1 0 1 1 4 0 9 0 10 0 11 0 12 0 13 0 14 0 15| 3 0 61 0 71 0 8 0 9 0 10 0 11 0 12 n 2 0 4* 0 5 0 51 0 6 0 61 0 7 0 8 if 1 0 2 0 0 3 0 3 0 31 0 31 0 4 4 5 Shots on the Glass 15 16 17 18 19 21 23 Yds. 125 Ts hk. 17 spy 30 hk. 16 spy. 32 hk. 14 spy. 34 hk. 13 spy. 36 hk. spy. 40 hk. 9 spy. 44 hk. 7 Ells. 100 120 27 14 29 11 31 9 33 6 35 38 16 42 11 96 110 25 8 27 3 28 15 30 10 32 ? 35 12 39 1 88 100 23 3 24 12 26 4 27 14 29 6 32 7 35 9 80 90 20 15 22 4 23 11 25 1 26 7 29 3 31 17 72 80 18 9 19 14 21 0 22 4 23 25 17 28 7 64 70 16 4 17 5 18 7 19 8 20 5 22 12 24 15 56 60 13 16 14 15 15 13 16 12 17 11 19 8 21 5 48 50 11 10 12 6 13 2 13 16 14 12 16 4 17 13 40 40 9 5 9 16 10 9 11 2 11 13 12 17 14 4 32 30 6 17 7 7 7 16 8 6 8 14 9 13 10 12 24 20 4 11 4 17 5 4 5 10 5 16 6 9 7 2 16 10 2 6 2 8 2 11 2 14 2 17 3 4 3 10 8 9 2 2 2 4 2 7 2 9 2 12 2 17 3 4 7} 8 1 15 2 0 2 2 2 4 2 6 2 11 2 15 6| 7 1 11 1 13 1 15 1 17 2 1 2 5 2 9 5| 6 1 7 1 9 1 10 1 12 1 14 1 17 2 2 4| 5 1 3 1 4 1 6 1 7 1 8 1 11 1 14 4 4 0 16| 1 0 1 1 1 2 1 3 1 5 1 8 3 0 m 0 13 0 14 0 15 0 16 0 17| 1 1 2 0 8 0 9 0 9 0 10 0 10| 0 12 0 13 1| 1 0 4 0 41 0 4^r 0 5 0 5 0 6 0 61 4 5 312 TREATISE ON WEAVING. WEFT FOR CLOTH, 46 INCHES WIDE. Shots on Lilt- VJlrtoB 8 9 10 11 12 13 14 | Yds. spy. hk. spy. hk. spy. hk. 'spy. hk. spy. hk. spy. hk. ' spy. hk. Ells. 125 17 13 19 17 22 3 24 7 26 11 28 15 31 1 100 120 17 1 19 3 21 O 9Q 46 8 25 10 27 12 '29 15 96 110 15 11 17 10 19 Q 91 8 |23 8 25 7 97 6 88 100 14 4 15 17 17 1 ^ 1 O 1 Q 1 y Q 91 5 23 1 9/1 15 80 90 12 14 14 7 15 1 7 1 7 1 / 1 ft 1 Q 3 20 14 99 6 72 80 11 7 12 14 ]4 e i> ID 1 1 1 7 i lo Q O 1 Q 16 64 70 9 17 11 3 12 Q O 1 Q 1 9 1 4 l « ID l Q o 1 7 7 56 60 8 9 9 11 10 1 9 J 4, 1 1 1 1 1 Q la 1 9 1 JL J 6 1 16 48 50 7 2 8 0 8 1 (K Q 1 zL 1* 1 O 12 11 1 0 1 9 8 40 40 5 12 6 7 7 4 H 1 ID Q O 9 9 Q Zf 17 32 30 4 5 4 14 5 a o EC D 15 6 7 6 1 7 7 8 24 20 2 15 3 4 3 l n Q O 16 4 5 4 11 4 17 16 10 1 8 1 11 1 14 1 17 2 2 2 6 2 9 8 9 1 5 1 8 1 11 1 14 1 17 2 1 2 4 7] 8 1 3 1 4 1 8 1 10 1 13 1 15 2 0 65 7 1 0 1 2 1 4 1 7 1 9 1 11 1 13 51 6 0 15 0 17 1 1 1 3 1 5 1 7 1 9 A 4 ^5 K *j 0 13 0 14 0 16 1 0 1 1 1 3 1 4 4 4 0 10 0 HI 0 13 0 14 0 15 0 16| 1 0 0 1 3 0 7\ 0 8| 0 91 0 10| 0 m 0 12| 0 13| 0 2 2 0 5 0 51 0 6| 0 7 0 0 8 0 9 1 3 1| 1 0 21 0 3 0 3 0 31 0 4 0 4 0 4i 4 5 Shots on th€? GIciss 15 16 17 18 19 21 23 Yds. spy. hk. spy. hk. spy. hk. spy. hk. spv. hk. spy. hk. spy. hk. Ells. 125 33 3 35 9 37 13 39 17 42 3 46 11 51 0 100 120 31 VI 34 1 36 4 38 6 40 8 44 14 49 0 96 110 29 5 31 4 33 3 35 3 37 2 41 1 44 16 88 100 26 11 28 7 30 3 31 17 33 13 37 5 40 15 80 90 23 17 25 10 27 3 28 14 30 6 33 10 36 13 72 80 21 5 22 13 24 2 25 10 26 17 29 15 32 12 64 70 18 11 19 16 21 2 22 7 23 11 26 2 28 10 56 60 16 0 17 1 18 2 19 3 20 4 22 6 24 9 48 50 13 6 14 4 15 2 16 0 16 15 18 11 20 7 40 40 10 12 11 7 12 1 12 14 13 9 14 16 16 6 32 30 8 0 8 8 9 1 9 11 10 2 11 3 12 4 24 20 5 6 5 12 6 1 6 7 6 13 7 8 8 3 16 10 2 12 2 15 3 0 3 4 3 7 3 13 4 1 8 9 2 7 2 10 2 13 2 16 3 1 3 6 3 12 71 8 2 2 2 5 2 8 2 10 2 13 3 0 3 5 fi 2 o« 7 1 16 2 0 2 2 2 4 2 6 2 11 2 15 5| n O 1 11 1 13 1 15 1 17 2 0 2 4 2 8 4! 5 1 6 1 8 1 9 1 11 1 12 1 16 2 1 4 4 1 1 1 2 1 4 1 5 1 6 1 9 1 11 3 0 14| 0 15| 0 16 0 17 1 0 1 2 1 4 2f 2 0 91 0 10 0 11 0 Hi 0 12 0 13 0 15 If 1 0 5 0 5 0 51 0 6 0 6 0 6| 0 7 4 CALCULATIONS. 313 WEFT FOR CLOTH, 48 INCHES WIDE. Shots or the Glas 8 9 10 ! ii 12 1 13 14 Yds. 125 spy. 18 hk. 9 spy. 20 hk. 15 spy. 23 hk. 3 spy. 25 hk. 8 spy. 27 hk. 14 .spy. 30 hk. 2 spy. 32 hk. 7 Ells. 100 120 17 14 20 0 22 4 24 8 26 12 28 16 31 2 96 110 16 5 18 6 20 7 22 7 24 8 26 9 28 9 88 100 14 15 16 12 18 9 20 7 22 4 24 1 25 17 80 90 13 6 15 0 16 12 18 6 20 0 21 12 23 6 72 80 11 15 13 6 14 15 16 5 17 14 19 5 20 13 64 70 10 7 11 12 12 17 14 5 15 10 16 15 18 2 56 60 8 16 10 0 11 2 12 4 13 6 14 8 15 10 48 50 7 7 8 6 9 5 10 3 11 2 12 1 12 17 40 40 5 17 6 12 7 7 8 3 8 16 9 11 10 6 32 30 4 8 5 0 5 10 6 2 6 12 7 4 7 14 24 20 2 17 3 6 3 13 4 1 4 8 4 15 5 3 16 10 1 9 1 12 1 15 2 1 2 4 2 7 2 11 8 9 1 6 1 9 1 12 1 15 2 0 2 3 2 6 7j 8 i i q o i i D i i i x i i i 1 7 9 1 61 7 1 1 1 3 1 5 I 8 1 10 1 12 1 15 5| 6 0 16 1 0 1 2 1 4 1 6 1 8 1 10 *i if 0 13 0 15 0 17 1 0 1 2 I 4 1 5 4 4 0 11 0 12 0 13 0 15 0 16 0 17 1 0 3| 3 0 8 0 9 0 10 0 11 0 12 0 13 0 14 2| 2 0 5 0 6 0 7 0 7 0 8 0 8| 0 9 if 1 0 3 0 3 0 3 0 4 0 4 0 4 0 H 4 I Shots on the folate 15 16 17 18 19 21 23 Yds. 125 spy. 34 hk. 13 spy. 37 hk. 0 spy. 39 hk. 6 spy. 41 hk. 12 spy. 44 hk. 0 spy. 48 hk. 11 spy. 53 hk. 4 Ells. J 100 120 33 6 35 10 37 14 40 0 42 4 46 12 51 2 96 110 30 10 32 11 34 11 36 12 38 12 42 14 46 15 88 100 27 14 29 11 31 9 33 6 35 3 38 16 42 10 80 90 25 0 26 12 28 30 0 31 12 35 0 38 6 72 80 22 4 23 13 25 26 12 28 3 31 2 34 1 64 70 19 8 20 13 22 o 23 6 24 11 27 4 29 14 56 60 16 12 17 14 18 17 120 0 21 2 23 6 25 10 48 50 13 16 14 15 15 13 16 12 17 11 19 8 21 5 40 40 11 2 11 15 12 11 13 6 14 1 15 10 17 1 32 30 8 6 8 16 9 8 10 0 10 10 11 12 12 14 24 20 5 10 5 17 6 5 6 12 7 1 7 14 8 9 16 10 2 14 2 17 3 3 3 6 3 9 3 16 4 5 8 9 2 9 2 121 2 15 3 0 3 3 3 9 3 15 71 8 2 4 2 7 2 9 2 12 2 15 3 2 3 8 6| 7 1 17 2 1 2 4 2 6 2 8 2 13 3 0 51 o 1 12 1 14 1 16 2 0 2 2 2 6 2 10 A 4 5 1 7 1 9 1 10 1 12 1 14 I 17 2 2 4 4 1 2 1 3 1 5 1 6 1 7 1 10 1 13 3 0 15 0 16 0 1 0 1 1 1 3 1 5 02 A s 2 0 10 0 11 0 0 12 0 13 0 14 0 15 1 3 1 0 5 0 5 I 0 6 0 6 0 6 0 7 0 1\ 4 I Y 314 TREATISE ON WEAVING, WEFT FOR CLOTH, 54 INCHES WIDE. Shots on the Glass 8 9 10 11 12 13 14 Yds. spy. hk spy. hk spy. hk spy. hk spy. hk spy. hk spy. hk Ells. 125 20 15 23 8* 26 1 28 11 31 5 33 15 36 8' 100 120 20 0 22 9 25 0 27 9 30 0 32 9 35 0 96 110 18 6 20 11 22 17 25 4 27 9 29 14 32 2 88 100 16 12 18 14 20 15 22 17 25 0 27 2 29 3 80 90 15 0 16 16 18 14 20 11 22 9 24 7 26 5 72 80 13 6 15 0 16 12 18 6 20 0 21 12 23 6 64 70 11 12 13 2 14 10 16 1 17 9 18 17 20 7 56 60 10 0 11 4 12 9 13 13 15 0 16 4 17 9 48 50 8 6 9 7 10 7 11 8 12 9 13 10 14 11 40 40 6 12 7 9 8 6 9 3 10 0 10 15 11 12 32 30 5 0 5 11 6 4 6 16 7 9 8 2 8 13 24 20 3 6 3 13 4 3 4 10 5 0 5 7 5 15 16 10 1 12 1 16 2 1 2 5 2 9 2 13 2 16 8 9 1 9 1 12 1 16 2 1 2 4 2 8 2 11 7i 5 8 1 6 1 9 1 12 1 15 2 0 2 3 2 6 6# 7 1 3 1 6 1 8 1 11 1 13 1 16 2 1 5 f 6 1 0 1 2 1 4 1 7 1 9 1 11 1 13 4 5 0 15 0 17 1 I 1 3 1 4 1 6 1 8 4 0 12 0 13 0 15 0 16 1 0 1 1 1 3 3 0 9 0 10 0 11 0 12 0 13 0 15 0 16 2 0 6 0 7 0 71 0 8 0 9 0 10 0 10| 1 0 3 0 3 0 4 0 4 0 41 0 5 0 5 4 •J Shots on the Glass 15 16 17 18 19 21 23 Yds. spy. hk. spy. hk. spy. hk. spv. hk. spy- hk. spy. hk. spy. hk. Ells. 125 39 1 41 12 44 5 46 16 49 9 54 12 59 16 100 120 37 9 40 0 42 9 45 0 47 9 52 9 57 9 96 ] 10 34 7 36 l l 38 17 41 5 43 10 48 2 52 13 88 100 31 5 33 6 35 37 9 39 11 43 14 47 17 80 90 28 2 30 o 31 16 33 14 35 11 39 7 43 2 72 80 25 0 26 12 28 6 30 0 31 12 35 0 38 6 64 70 21 16 23 6 24 14 26 5 27 13 30 11 33 10 56 60 18 13 20 0 21 4 22 9 23 13 26 4 28 13 48 50 15 11 16 12 17 13 18 13 19 14 21 16 23 17 40 40 12 9 13 6 14 3 15 0 15 15 17 9 19 3 32 30 9 7 10 0 10 11 11 4 11 16 13 2 14 7 24 20 6 4 6 12 7 1 7 9 7 16 8 13 9 10 16 10 3 2 3 6 3 10 3 13 3 17 4 7 4 14 8 9 2 15 3 0 3 3 3 7 3 10 < 3 17 4 6 71 8 2 9 2 12 2 15 3 0 3 3 3 9 3 15 4 5 2 3 2 6 2 9 2 11 2 14 3 1 3 6 6 1 16 2 0 2 2 2 4 2 7 2 11 2 16 4 :f 5 1 10 1 12 1 14 1 16 2 0 2 3 2 7 4 4 1 4 1 6 1 7 1 9 1 10 1 13 1 16 3.} 3 0 17 1 0 1 ■i 1 2 1 3 1 6 1 8 n 2 0 11 0 12 0 0 13 0 14 0 16 0 17 1 0 51 0 6 0 6| 0 7 0 7 0 8 0 81 7 CALCULATIONS. 315 PRICES OF COTTON YARN. MR. THOMAS HOULDSWORTH'S LIST, MANCHESTER. NET CASH PRICES. NO. SINGLE YARN OE TWIST. DOUBLED YARN OR THREAD. 5. d. S. d. 120 3 11 4 7 130 4 4 5 1 140 4 11 5 7 150 5 7 6 2 160 6 5 6 10 170 7 3 7 6 180 8 1 8 4 190 9 1 9 3 200 10 1 10 3 210 11 4 11 6 220 13 0 12 10 230 14 8 14 5 240 16 8 16 3 250 19 2 18 4 280 37 0 28 0 300 57 0 37 0 320 48 0 350 70 0 400 120 0 450 227 0 316 TREATISE ON WEAVING. PRICES OF COTTON YARNS, GLASGOW. The following List is given as an average of the Net Cash Prices of Yarns in the Glasgow market. NO. BEST SECOND WEFT. BEST SECOND WARP. DOUBLED YARN. S. d. S. d. S. 10 0 7 0 n 20 0 n 0 H 30 0 9 0 9| 40 0 10 0 11 0i 50 0 1 H 2 60 2 1 4 5 70 3| 1 7 7 80 7 1 11 10 90 0 2 4 2 2 100 2 2 2 9 2 7 110 2 7 3 2 120 2 11 3 7 3 7 130 3 4 4 0 140 3 8 4 6 4 6 150 4 2 5 1 160 4 9 5 10 5 9 170 5 4 6 6 180 6 0 7 2 7 0 190 6 10 7 11 200 7 8 9 1 8 6 210 8 4 10 0 220 9 6 11 6 230 11 0 13 6 CALCULATIONS. 317 PRICES OF LINEN YARN. Messrs. BAXTER, BROTHERS & Co.'s LIST, DUNDEE. REEL. 120 Threads of 2£ Yards = 300 Yards = 1 Lea. 12 Leas = 3,600^ = 1 Hank. 50 Hanks = 180,000 =3 Bundles. Prices quoted Bundle of 60,000 Yards. Discount 5 & cent, for Cash. PATENT WET SPUN LINE YARNS. Leas or Cuts in the Pound. GREY. BLEACHED. Cream. Half Bleach. Full Bleach. S. d. S. d 5. d. d. 16 9 6 10 6 10 11 11 0 18 9 0 9 11 10 3 10 4 20 8 6 9 4 9 8 9 9 22 8 0 8 9 9 1 9 2 25 7 8 8 4 8 7 8 9 28 7 4 8 0 8 2 8 3 30 7 2 7 8 7 11 8 0 35 7 0 7 5 7 8 7 9 40 6 10 7 3 7 5 7 6 45 6 10 7 2 7 4 7 5 50 6 10 7 2 7 3 7 4 55 6 10 7 1 7 3 7 3 60 6 10 7 1 7 3 . 7 3 65 6 10 70 6 10 7 1 7 2 7 3 75 7 0 80 7 2 7 5 7 6 7 6 85 7 4 90 7 6 100 7 10 110 8 2 120 8 6 318 TREATISE ON WEAVING. Messrs. Baxter, Brothers & Co.'s List continued. DRY SPUN LINE YARNS. FIRST QUALITY. GREY. Dark. S. d 8 10 8 6 8 3 8 0 7 8 7 6 Yellow. 9 0 8 8 8 5 BLEACHED. Half Full cream. Bleach< Bleach. SECOND QUALITY. GREY. BLEACHED. Dark s. d. 8 6 8 2 710 7 8 7 4 Yellow. Cream Half Bleach Full Bleach DRY SPUN TOW YARNS. Leas. FIRST QUALITY, GREY. S. d. 2, 2| 3,4 5 6 13 0 7 12 0 8 10 9 10 9 9 12 8 10 14 8 6 16 8 6 18 8 3 20 22 25 BLEACHED. Half Full Cream. Bleach. Bleach. SECOND QUALITY. BLEACHED. GREY Cream. Half Full Bleach. Bleach CALCULATIONS. 319 The prices of Sailcloth and Canvass Yarns run from about 8d. to 4d. per pound, according to the quality. Navy Canvass is made wholly of Flax — both warp and weft. The grist of the warp is from three to nine pounds in the spyndle, according to the kind of canvass which is intended to be made with it, and is sold by the Gourock Company at 8d. per pound. The weft varies likewise with the fabric from ten to twenty-four pounds in the spyndle, and may be bought for 7id. Mercantile Canvass is made of Flax warp, but with Tow weft. The weft will be about 3d. per pound. Inferior descriptions of Canvass are made with both warp and weft of Tow, and the price may be stated at about 4d. per pound. 320 TREATISE ON WEAVING. 664* Warping is the making of the webs or warps for being woven, and the process consists in winding the yarn so as to form the warp of the length and breadth for the required web, in the best manner to suit the weaver for weaving it into cloth. Warping, therefore, precedes the weaving, in the same manner as the spinning of the yarn must precede the warping. Fig. 47. Warping Mill. 66o. Warping for hand loom work is effected on a reel called the warping mill, as seen in Fig. 47th; and as the yarn is usually wound on the hank in coming from the spinner, especially fine yarns, it must be unwound again on bobbins for the warper. WARPING. 321 666. This operation of bobbin winding is done by women, on a wheel such as that represented for pirn winding, and is indeed the same operation, ex- cept that yarn for fine cotton goods is generally slightly starched with a little flour, after being boiled, to strengthen it, and wound on bobbins with a certain quantity on each — usually five or six hanks. A certain number of bobbins, from 80 to ISO per- haps, is given to the warper to form the warp, with a ticket specifying the length of the web in ells, and the breadth in porters. 667. The first object of the warper is to calculate the number of turns of his mill that will be necessary to make the length and breadth of the web, as re- quired from the given number of bobbins. This is a very simple matter. The number of turns to make the length of the web is found by dividing it by the circumference of the reel or mill, which is generally five ells in Scotland — each ell five quarters, the mea- sure by which the weaver is there paid for his work ; and as the web is generally 100 ells, twenty turns in this case will give the required length of piece which is to be woven ; but there must be an allow- ance for a thrumb, and a few inches as a neck for tying up the web — about three-fourths of a yard in all — and an equivalent portion of a turn must be • given for these purposes. Then the number of re- petitions of this length to form the breadth of the web will be as the number of threads in this section to the number required for the whole breadth. But, as each bobbin makes two threads of warp, when the mill has been returned on the first repetition of the z 322 TREATISE ON WEAVING. length, the calculation is performed in splitfuls. Thus, for example, supposing the breadth of the web eighty-five porters and the number of bobbins 100— then 85 X 20 = 1700 + 100 = 17 is the number of repetitions or turns and returns, which are called races, necessary to make this breadth of web. 668. The warper then commences the operation of warping by putting the bobbins on skewers in a frame called the bank, marked A, which is made to receive the bobbins in rows placed above each other in parallel lines, — and is usually formed in the seg- ment of a circle, with the concave side towards the mill, so as to allow the bobbins to be unwound freely at right angles to the direction in which the threads are taken from them. The yarn must be warped or wound on the mill in such a man- ner as to preserve the parallel direction of the threads throughout for the weaver. This is a mat- ter of essential importance ; and for that purpose, the lease of the yarn must be preserved, as the only key by which the weaver can prevent the entangle- ment of the threads, till the yarn is drawn through the heddles for weaving. The heck is the means by which the lease is formed ; and performs the function of a sort of heddles to the warper. It con- sists of two rows of steel needle pins, so placed in a frame that the rows may be raised or sunk sepa- rately; and as the threads from the bobbins are drawn through the eyes alternately of each row successively, one thread through each needle eye — the lease is formed by raising and reversing either of WARPING. 323 the heck frames. There must of course be as many needles in the heck as there are bobbins or runners in the bank. 669. The yarn, thus drawn through the heck pins, is knotted together, and put on the upper pin a, of the mill. The mill is then turned, till the upper lease pins b, are nearly opposite the heck, when the warper raises one of the heck leaves, and introduces the fore finger of the left hand to preserve the shed till he has reversed the lease by raising that half which was previously down, and sinking the other to its former level. He then secures it in a similar manner with the thumb of the same hand, and carefully transfers both sheds to the two lease pins b, by which they are preserved during the subsequent operations. 670. But as the yarn must be wound on the weaver's beam after the warper has done with it, he introduces an arrangement in the yarn to faci- litate that operation ; that is, he forms the threads into what is called pins or half gangs, so that the weaver, in knowing the number of pins in his web, can thereby spread it equally in the beaming to the required breadth, by putting each pin into a separate tooth of a kind of coarse reed like a comb called a ravel, which has a corresponding number of teeth to that of the pins for the required breadth of web. 671. This arrangement of the yarn into pins is effected in warping by dividing the threads equally into a certain number of portions, each of which forms a half gang. These portions are kept sepa- rated, by being put individually between two small 324 TREATISE ON WEAVING. wooden pullies ; a row of which are placed for that purpose behind the heck towards the mill, with one half gang between each pulley. 672. The warper then commences to wind the yarn on the mill by turning the trundle with which it is connected with his left hand ; and thus, though the yarn is led on the mill through the heck from the pullies, in half gangs run together in the aggre- gate, yet they afterwards preserve their individu- ality, and open out freely in the beaming. 673. But as the circumference of the mill is the measure by which the length of the web is ascer- tained, it must be prevented as much as possible from increasing by the winding on of the web ; and that is effected by coiling it spirally from top to bottom of the reel or mill. 674. This uniform distribution of the yarn in this manner over the surface of the mill is accom- plished by the motion of the heck ; and for this purpose it is made to slide up and down on its standard or post, by being suspended from a cord which is attached to the centre pivot or spindle of the mill A. When the mill is turned round, it de- scends by its own gravity ; and when a sufficient number of turns are taken to make the length of the web, the warper forms the half gangs into a lease, and transfers them to the lower lease pins. He then reverses the motion of the mill, till he has got the same length run back again, and the heck of course is wound up by the cord on the spindle, as the mill is turned round, in the same manner as it descended. WARPING. 325 6J5. The yarn is thus coiled spirally on the mill ; but, as it is not to be run in ridges, it must not be always run in exactly the same tract. It is therefore to be run so as to spread the warp like a band over the mill ; and this is done by altering the height of the heck with respect to the several races. For this purpose the heck is hung with a cord over a pulley. The cord is attached to a spindle or axle, which is furnished with a ratchet wheel, and, as the heck is to be raised or lowered, a tooth or so of the wheel is to be taken accordingly, and secured with a click which is attached for that purpose. The edge of the ratchet wheel is seen at g> and the pulley from which the heck is suspended — at n. 676. When the required number of races have been run to make the breadth of the web, the two leases are secured by being firmly tied with a cord. The thread lease at the top is the beginning of the web, and the half gang lease at the bottom is the end of the web. The warper, therefore, begins to take the web off at the top, and, as he draws it off, coils it into a succession of loose loops like a chain. Hence the web is called a chain in coming from the warper. 677* I n warping stripes or ginghams, the several variable stripes composing the pattern must be mul- tiplied into the length of the web to get the quantity of yarn for each, just as it were a separate web. Thus, supposing in a gingham 100 ells long there are 10 porters red, 8 porters 10 splits blue, 12 por- ters orange, and 30 porters white, the yarn for each individual stripe is to be found separately, and the 326 TREATISE ON WEAVING, quantities of the several stripes composing the pat- tern added together make the whole. 100 10 red. 302.4)1000.0(3 spyndles. 9072 168)928(5 hanks. 840 24)88(3 skeins. 72 100 12 orange. 302.4)1200.0(3 spyndles. 9072 168)2928(17 hanks. 168 1248 1176 24)72(3 skeins. 72 100 8 10 blue. 302.4)850.0(2 spyndles. 6048 168)2452(14 hanks. 168 772 672 24)100(4 skeins. 96 100 30 white. 302.4)3000.0(9 spyndles 27216 168)2784(16 hanks. 168 1104 1008 24)96(4 skeins. 96 The several quantities thus are : — Spyndles; Hanks. Skeins. 3 5 3 Red. 2 14 4 Blue. 3 17 3 Orange. 9 16 4 White. 20 0 0 in all. WARPING. 678. The web after it comes from the warper is usually to be starched, but it is returned to the weaver in the same manner as the warper made it up. The weaver's business is then to beam it, that is to wind it on the beam at the proper width, and sufficiently firm to withstand the tension of weav- ing. This operation is usually done by a person called a beamer, who makes a business of it, in a room which he keeps for the purpose. The beamer commences the operation by winding the yarn like a rope, on a winch friction roller, beginning with the neck of the web. When this is done, he takes the end of the web which is outwards, and puts the beam shaft through the loop formed there by the doubling of the half gangs. He then spreads the yarn on the shaft, and puts each individual half gang into a separate tooth of a kind of coarse reed like a long comb, called a ravel. The ravel is made to consist of two parts, which clasp together to faci- litate the operation, — the comb-like part with the teeth exposed, over the ends of which the half gangs are entered, and the sheath which encloses the ends so as to prevent the half gangs from coming out in the beaming. The shaft is put in the groove of the beam. The beam is put into a frame at the end of the room opposite the friction roller on which the web is wound. The beam is then attached to a winch handle in the frame, and turned round, till the web is wound on it from the roller at the other end of the room. The tension of the web on the beam is regulated by the weight as hung on the friction roller 5 and to prevent the selvage half gangs from 328 TREATISE ON WEAVING. slipping down in the weaving, the yarn is built on the beam, with the selvages sloping inwards. This is managed by holding the ravel more or less obli- quely in the beaming, so as to narrow the breadth of the web a little as the operation proceeds. For this purpose the ravel is hung, and a person stands at each side of the web, to guide or build the selvage, as the beam is being turned, 679. The ravel is, therefore, the instrument by which the web is beamed at the proper width, and the number of half gangs in the width of the web is the guide by which the beamer adapts the ravel to the required width. The half gangs in the web are therefore entered in the weaver's ticket, and the beamer has a variety of ravels, of different degrees of fineness, to suit the work. The ravels are num- bered according to the teeth, or scores of teeth, in 37 inches. When, therefore, the web is of any other width than 37 inches or yard, the half gangs or pins, multiplied by 16, the nails in the yard, and divided by the nails in the breadth, will give the number of the ravel required for beaming it. Thus, if the web is 19 nails broad, with 236 half gangs, or pins, as they are frequently called — the ravel re- quired will be a 9 score and 18 pins — because 236 x 16 = 3776 -r- 19 = 198 if = 9 score and 18 pins, besides the fraction, which is of no value here. 680. In manufacturing by machinery, this ope- ration of beaming is entirely avoided, and that of warping is much simplified. The yarn in power loom weaving is taken directly from the spinner, and reeled by the winders, and from them to the warpers. MANAGEMENT. 329 The warper winds it in large quantities on a beam or reel, which is taken directly to the dressing ma- chine. It is advantageous to have few changes of fa- brics in weaving by power, and certain descriptions of goods are made continuously. There is thus little calculation required in warping for it, and little variety in the operation. 681. In the management of men so as to turn their talent and energy to the most advantage, the means for doing so must effect their purpose through the instrumentality of the will. The grand distinction between a leading and a forcing direc- tion in the management of people should never be lost sight of, as the consequences, as affecting both parties, are of the utmost importance. According to the manner of proceeding by the former method, the power of both parties is combined so as to act with the utmost effect for the advantage of both. But in the latter case, so far as the object is effected at all, it is done in spite of the instrumentality of the individuals acted on, and, in such a case, is al- ways attended with some reaction which, in so far as it exists, counteracts the controlling power. 682. The art of directing people, so far as it is an art at all, consists in securing their confidence and rendering the discharge of their duties as pleasurable to them as possible. A good practical knowledge of the business in question is indispen- sable in effecting these results. But as the implicit acquiescence by the governed in the conduct of the 2 a 330 TREATISE ON WEAVING. governing party rests on the conviction of their being dealt with in the spirit of truth and justice, intelligence without moral integrity can never fully secure the supremacy of the will. 683. Truth is to the moral nature of man what gravitation is to the physical. It secures the sta- bility of his social relationships — and wherever it is lacking, in whatever degree, confidence in their stability is proportionally weakened ; and both par- ties betake themselves to shifts in self-defence in the spirit of destructive selfishness. Artificial unions, strikes respecting wages, and eye-service giving, have their origin in violations of these principles; and their effects are nearly equally injurious to both parties. 684. In a population so variously constituted as ours, made up, indeed, of elements jn very different stages of improvement, as for example in the inter- mixture of the Irish with the Scotch, and of the Irish with the English, the character of the more improved must be deteriorated ; and the effect, ac- cordingly, has been prejudicial to the habits and character of both the Scotch and English working people. Degradation, indeed, cannot be long sus- tained by any people without debasing their charac- ter. But this state of the population has given a sort of countenance to a coarse coercive system of control which seems more or less to taint the sys- tem of factory management, arising in some mea- sure from the difficulty in discriminating individual character in otherwise dealing with it ; and perhaps MANAGEMENT. 331 such a state of society where, as with us, labour generally exceeds the demand for it, has a tendency to beget an indifference to its improvement, and it becomes treated as a state of things in necessary association together. 685. Mankind, in the main, have more sagacity and instinctive perception of character, and above all a greater capability of improvement than they are commonly believed to possess. But, indeed, an exten- sive perception of purpose is not a party accom- plishment. In the keenness of the struggle for the possession of the immediate object of pursuit, the ulterior purpose of all actions seems to be almost wholly overlooked — namely, the individual cultiva- tion of the faculties in society — and the consideration of the intercourse as taking place in every relation- ship among mankind, as the means for effecting that purpose — primarily or more remotely, in so far as they immediately affect the elements from which improvement derives its growth, or originate the power for preserving and enjoying them. 686. All the action of social life, therefore, how- ever directed, tends to the development and im- provement of individual character, so as to fit it for the efficient discharge of the duties of life ; and that system is the best which enables the individual under its influence the most effectually to acquire the power of self-government, in connexion with the knowledge of his true relationship in society. 687. The duties of life are various, and the ability as given to discharge them is no less various. 332 TREATISE ON WEAVING. But talent is not only various as possessed by dif- ferent individuals, but even by the same individuals at different times, dependent on education as well as the disposition to exercise it, and other circum- stances: and the manifestation of it again is still more various — by the mode of presenting it. 688. Few individuals seem to be what they really are, without alluding to intentional disguise. Some invariably act below themselves from the pe- culiarity of their mental constitution, and although capable of great improvement and actually making great advances, are apt to be misunderstood, as they are solicitous about that chiefly which has not been gained. They have little concern about ap- pearances. Superficial and casual observers are liable to make great mistakes in their estimation of such a character. They proceed on the presumption that the most pains is taken with that which is most seen, and for the sake of appearance ; and accord- ingly, a character the reverse of this is generally over-estimated. The buoyant self-satisfied presen- tation of mind, with a capacity, as is generally the case, adapted for seizing on individual incidents only, is generally mistaken, in the favourable estimation of it, for a manifestation of character indicating considerable mental power. It may amount to cle- verness ; but it ends there. Such characters, more or less marked, are met with in the every-day inter- course of life, among the educated and uneducated classes of society. All are useful in their relative spheres ; and in applying them aright in almost MANAGEMENT. 333 any business, even those who act from enlightened and conscientious motives, have frequent occasion to regret their inability sufficiently to discriminate character, so as to direct it so well as they other- wise might, to the duties for which it is more espe- cially fitted. DESCRIPTIVE INDEX TO THE PLATES. The forty-seven Wood Engravings require little special notice. The 4th and 9th Figures are sections of the old hand loom, as it was used before the invention of the fly shuttle ; and Figs. 10th and 11th are its shuttle and lathe. The Figures from 14 to 20 refer to the hand loom, as fitted for working with the fly shuttle. Fig. 18th is a view of the fly shuttle as seen from the under side. The roller at each end is for the purpose of diminishing the friction of the shuttle in traversing the web, and, that it may turn freely, it is mounted on centre screws. The roller should barely project from the under side. On the upper side it is not seen at all, as the mor- tice in which it is set is not run quite through the shuttle ; but as near it as will merely leave a whole surface, that the roller may be as large in diameter as possible for the shuttle. Figs. 14th, 15th, 16th, and 17th, represent different forms of drivers. The first and third are for heavy work, and the second and fourth for light. Fig. 19th is a transverse section taken im- mediately in front of the lathe, of the common hand loom in its best state as fitted for weaving light work, and Fig. 20th is a lateral section taken near the middle of the loom. Fig. 22nd is an end elevation of an iron loom for hand weaving. There are many iron looms in use in the trade, but chiefly in factories ; and notwithstanding that the material is unquestion- ably better than wood for a loom, the hand weavers do not in general seem to be fully satisfied with them. Iron looms, as they are generally made, are not sufficiently convenient for different weavers to suit different work, or their various habits of working it. There are three things that especially require to be attended to in making the loom for hand weaving so as to fit the weaver, and these are — 1st, — That the bearings for the lathe and the heddles be made DESCRIPTIVE INDEX TO THE TLATES. 335 that they may be easily shifted to any suitable distance from the fell, according as the fabric may require it in working. 2d, — That the loom may admit of any suitable length of stretch, and the yarn beam be easily adapted to any proper level in working ; and, 3d, — That the treadles be easily fitted to the level of any weaver's feet in sitting on his seat in the loom, and the seat easily adapted to suit the level of the hand in working the lathe and throwing the shuttle. With regard to the placing of the lathe, it will be observed from Fig. 22nd that the socket in which the gudgeon of the rocking tree rests is made to slide in a slit in the bracket by which it is supported from the post of the loom, and fixed, at the required place where the lathe is intended to work, with a nut. The socket is, therefore, screwed at its lower end, and has a shoulder at the top, above the bracket by which it rests on the bearing, and is thus jammed by the nut, which acts upon it on the under side. The yarn beam is supported on side levers, in which there are several notches to suit any proper length of stretch ; and the level of the beam is adjusted by pinching screws — one for each side, which runs through the framing and supports its respective side lever. The treadle brackets are bolted to the lower bar, and rise behind the weaver so as to support the treadles at any level that any weaver may require to have them in working ; — or, for very heavy work, the treadles may be reversed by bolting the brackets to the lower back bar. Fig. 34th is a representation of a contrivance for disengaging the yarn beam in weaving heavy goods, such as sail-cloth, where the pace is not used, and with little trouble to the weaver. The long lever d which acts on the yarn beam is so placed as to be convenient to the hand in turning the cloth beam, and may be kept in gear by a spring, weight, or click, acted on by the foot or otherwise. 336 DESCRIPTIVE INDEX PLATES I. XIX. XX. PLAN OF A WEAVING FACTORY. Plate I. is the plan of a factory in which the looms are ar- ranged with twelve in the breadth of the shed or house, with the shafting in relation to the spaces as required by the looms. Plates XIX. and XX. are supplementary to a plan in which the looms are arranged with eight in the breadth, for the pur- pose of showing the relationship of the looms to the gearing. Plate XX. is a portion of this plan, and Plate XIX. is a side elevation of that portion as taken from the intermediate passage opposite the side wall of the shed or factory. The shed or factory both in Plate I. and the supplementary Plates is lighted from the roof. PLATES II. III. IV. CRANK DRESSING MACHINE. The Crank Dressing Machine is presented in three Plates, a Plan in Plate II., and the two reverse side views in Plates III. and IV. All the corresponding parts referred to in the three plates are marked by the same letters. The Machine Frame is marked, - - - A A The Warp, cc in the act of being dressed, extending from the Reels, - - - - - _ _ - oo on which it is taken to the machine to be wound on the Beam, _ v in a dressed state. The Driving Shaft, a > TO THE PLATES. 337 whence all the six movements included in dressing by power originate, communicates the motion by the Pinion, -------- b' to the Spur Wheel, c' c' on the Crank Shaft, r by which the stroking motion is imparted to the Brushes, bb. The parts essential to this motion are, the Crank shaft, its two Connecting Rods, - - - - - - S S which are jointed to the two Upright Levers, tt by which it communicates, by the two Stock Connecting Rods, x x with the Stock Frame, qq. The Stock Frame is thus connected at each side with its respec- tive crank, as seen by the two opposite side views, Plates III. and IV., and partially in the plan. The Stock Frame is supported in its place at each end of the brush frame by being placed on Two pairs of Spindles, - - - - - // a pair at each end of the frame. A brush is placed on each end of the stock frame under the web, with its face towards the yarn ; and another brush is placed above it, mounted on an upper pair of spindles, with its face towards the under one. The upper and under spindles are to be placed so that each of the brushes may move in the plane of the yarn when brought in contact with it. But the brushes must move in opposite directions, and on the yarn alternately. The reverse sliding action of the two brushes is obtained from the crank, by connecting them together by a strap which passes over a pulley placed at each end of the two spindles, to change the direction of the motion. The Pulley is marked, - and the Strap, - - d d. 2 B 338 DESCRIPTIVE INDEX The parts of this movement are distinctly seen in the side view of the machine, page 131, where the stock frame is more especially seen, which will show it sufficiently in connection with the view of it as presented in the plan, and in the two side views, Plates III. and IV. The alternate lifting movement is derived through the crank by the Vertical Shaft, tf from the Horizontal Shafts, - - - - - - h' h' working in gear by the Bevel Wheels, f'g" with the Eccentric Shafts, - - - h' Jcf which are furnished with Eccentric Cams or Wheels, - - - - h h for effecting the required action on the Brush Frame, a a. Fig. 45, page 131, presents a good side view of the brush frame, and a bird's eye view is seen in the plan, Plate II., from which it will be seen that it vibrates on its centres by the revolving of the eccentric shaft by the reverse position of the cams. The means for applying the paste are the pairs of dressing rollers, — the Upper Rollers, h h the Under Rollers, g g The Dressing Troughs, K K from which they receive the paste ; and the Levers, mm and Weights, n n connected by the Hooks, II (seen in Fig. 45, page 131,) for regulating the supply of the paste. The Small Rollers, j j at each end of the machine, lead the yarn forward from the reels. TO THE PLATES. 339 Motion is communicated to the rollers so as to apply the paste by two wheels and two pinions. The Eccentric Shaft Pinion is marked, - 16 the number of its teeth, The Spur Wheel, 80 on the end of the under roller — and the intermediate wheel 80 likewise, with its Pinion, a" by the changing of which the velocity is altered. There is therefore a slit in the frame of the machine to admit of adjust- ing its position according to its size. This gearing is seen in the plan, and especially in the side view, Plate III. The two Rollers, - - - . - - w w are for deflecting the warp towards the beam, and supporting it in the direction of the brushes. They turn with the yarn, and the large one accordingly is used as a means for measuring the warp as it is dressed. A Worm, p' is therefore fitted on the gudgeon, which turns a Spur Wheel, o' which is made to indicate the revolution by ringing a Bell, q'. The Spur Wheel is therefore furnished with a small stud fixed on the rim, so that when it comes to a certain point in its revolu- tion, it touches the handle from which the bell is hung, and thus causes it to tingle. The Heddles for the lease are marked v' The Holey Plates, s's' The Screens, n' n' for screening the yarn under the brushes from the blast of the fans. There are two fans in the machine, each consisting of a Shaft, p as seen especially in the plan, and the Two Boards or Arms, y y with which it strikes the air. It receives its motion from the driving shaft by the Strap, V from the driving shaft Pulley, m'. 340 DESCRIPTIVE INDEX The two fans are driven from the opposite sides of the machine by their respective driving pullies, as seen in the plan. The end of the main steam pipe for drying the yarn is seen behind the bell in Plate IV. The beam receives its motion from the vertical shaft by the bevel gearing at the top. The Bevel Pinion, 20 at the top of the shaft, works into a Bevel Wheel of 40 teeth, and transmits its motion to the Spur Wheel of 90 teeth, against which the slipping takes place, as the motion is in excess between the wheel and the Collar, - d'. This slipping is regulated by Pinching Screws, II which press against the collar d' . The view of the machine in Plate IV. Fig. 1st, presents a front view of this movement, and Fig. 2d a side view. The Stud fixed in the flange of the socket, is marked e' and the Socket which receives the gudgeon of the beam when in its place in the machine, i. The Stud enters the end of the beam, and carries it round with the motion of the socket flange, the centre of which is also the centre of the spur wheel 90. TO THE PLATES. 341 PLATES V. VI. VII. VIII. POWEE LOOM. The Power Loom, for Heavy Domestics, is presented in four Plates, containing five views of the loom, — a Plan, in Plate V. — a Front elevation, in Plate VI. — an End elevation, in Plate VIII, — and an opposite End view and Lateral Section taken near the middle of the loom, in Plate VII. The corresponding parts referred to in the four Plates are marked by the same letters. The Frame of the Loom is marked, - - AAA' The Warp, - - - - - - C The Cloth, - - - ' - - - C The Cloth Beam, B The Yarn Beam, B' The Pace Lever, - - - - - Y The Pace Cord, v The Pace Weight, - V The Balance Weight, Z'. The several parts of the Lathe are as follow : — The Swords, marked - - - - o o The Sole, o' The Boxes, uu The Spindles, tt The Drivers, q q The Upper Shell, - - - - P. The Race, the groove in the box for the tongue of the driver, and the groove between the swords for the reed are not marked for want of room. But they are referred to in the hand lathe, Fig. 12th, and in the section of the lathe taken im- mediately under the spindles, Fig. 13th, page 31. The Race is there marked, f The Reed Groove, _-_ _ e and the black line near w is the driver-tongue groove. The Rocking-tree is marked, S Its Centres, - S'. The lathe is worked by the Crank Shaft, E I 342 DESCRIPTIVE INDEX which is furnished with two pullies, a fast and a loose one, for connecting and disconnecting it with the power. The Fast Pulley is marked - - - - a' The Loose one, V. The Crank Shaft communicates with the lathe by two Connecting Rods, RR one to each sword. The one end of each connecting rod is at- tached to its respective sword by an axle joint, and, at the other end, to the crank by a strap-bush, keyed with a gibb and cat- teral, as seen in the transverse section of the loom, Fig. 1st, Plate VII, and partially in the other views. The movement of the heddles is directly effected by the Wiper Shaft, F from the action of the crank shaft, by the intervention of two wheels — a pinion on the crank and a wheel of double the size on the wiper shaft. The Crank Shaft Wheel is marked, - - e' The Wiper Shaft Wheel, - - - - /' The Bushes by which these Shafts are secured in their relative places, are marked respectively eefh'f and formed so that the flat piece by which they are bolted to the framing of the loom is confined within the beading, whilst that part which embraces the shaft, or through which it passes, is long — about five inches, and bored out of the solid, so as to make a good fit and secure bedding to the shaft. The Heddles are marked, D The Heddle Shafts, a a The Roller from which they are suspended, - H by the Straps, - - H'. The Shedding is effected by the alternate action of the Wipers, /"/" on the Treadles, G G as seen in the Front elevation, Plate VI. and in the section, Fig. 1st, Plate VII. TO THE PLATES. 343 The intervening parts between the the Spring- Staff Cords, - the Spring- Staff, the Treadle Hooks, heddles and the treadles, are - bb C G - gg- The Picking is effected by the Tappets, /"' /"' of the Wiper Shaft, acting on the Sweep, - G' of the Picking Shaft, n' in the direction of the Arrow, as seen in Fig. 5th, Plate VIII. The shuttle is thrown by the Arm, n in consequence of its being attached to the Driver, q by the Cord, p as seen in all the views of the Loom, The two Picking Shafts are connected together by the Spiral Spring. n " seen in the Front elevation of the loom, to keep the sweeps in the right position for being struck by the tappet. The parts for disengaging the loom, in connection with the pro- tector and the fast and loose pullies, are the Spring, c ' the upper end of which is formed as a handle by which the Strap or Belt, d" is transferred from the fast pulley to the loose one, by the Belt Lever, d'. This is done by hand when the loom is designed to be stopped by the worker, as the lathe, is rising from the fell ; and as a precaution he puts his other hand on the lathe, to prevent it from being brought forward \>j any portion of spent power with which it may be influenced. But when the shuttle is not boxed, the protector stops the loom by putting the spring into action without the interference of the worker. The protector, for this purpose, has three arms — two are 344 DESCRIPTIVE INDEX duplicates, for acting on their respective boxes, and the third for communicating with the spring. The third arm is to be allowed to act on the spring as the shuttle permits it. Accord- ingly, when the shuttle is right and in the box, the spring is left untouched by it ; but if it is not there as it should be, the third arm throws the spring off the notch in the rest in which it is guiding the belt on the fast pulley to that for the loose. But as the protector is too weak to effect the action on the spring of itself, and if it were made sufficiently strong for the purpose it would be too heavy for the shuttle, a catch is inter- posed, on which it acts so that it has merely to lift it. This catch is marked h' , and is well secured to the sole of the lathe — as seen in the End view of the loom, Fig. 2d, Plate VII. — and vibrates in a horizontal position vertically. But as the spring moves in a vertical position laterally, the catch is brought to act on a sliding catch, horizontally placed, which we may call the latch, and is marked V. The latch lies in contact with the spring — when, therefore, the catch is not lifted as the lathe is approaching the fell, it will strike the latch as it is designed, and instantly dislodge the spring. The distance at which the catch is set to act on the spring, or protect, as it is called, should be such only as is sufficient to clear the shuttle of the fell. There is an inconvenience attending the protecting of the shuttle too soon. The lathe thus receives the shock in dislodging the spring on the one side only, and to prevent it from being unequally strained, the third arm of the protector is likewise made a duplicate, to act on a catch at the opposite side of the lathe, so as to stop it almost at the same instant by falling in a notch on the side of the framing there, which notch is seen in Fig. 1st, Plate VIII, im- mediately above the stationary catches. The parts of the Cloth-beam movement are the Spur Wheel, - - - - - M on the Axle of the Beam, the Ratchet Wheel, M' its Pinion, m and the Hanging Catch, w! TO THE PLATES. 345 which works the movement from the motion of the lathe. A Stud o" is fixed in the sword of the lathe for that purpose. The two Stationary Catches or Clicks, - - - - m" m" to prevent the recoil of the beam, are set to divide the ratchet teeth in working into two equal portions, so that the one is alternately out of gear and in it in working. The two Moveable Clicks, ----- m"' m'" on the hanging catch m', are set in like manner to work in co-operation with them. Far too little importance is attached to the Rods in weaving by power, — they seem to be regarded merely as Lease Pins. Their use in supporting the yarn and binding it together is greatly overlooked, and, therefore, from this mistaken view, two only are used. In work where breakage is not to be appre- hended, this practice may do little harm, but in every other des- cription of work three should invariably be used, as a means of strengthening the yarn. The Rods are marked by the numerals, - 1, 2, 3. The third is the lease rod, and its shed is two threads up and two down alternately, — a good binding lease to the other two. The Reed is marked, p'. PLATES IX. X. POWER LOOM FOR MUSLINS. The parts of the Loom for Muslins which are common with the loom as presented in the previous four plates for calicoes, are almost all marked with the same letters. The parts, accordingly, 2 c 346 DESCRIPTIVE INDEX in which it differs from the common power loom, only require to be especially pointed out. These are the parts connected with the movements of the lathe and the shuttle, as both these move- ments are effected by springs, that no disturbance injurious to the work be imparted to either of them. The Lathe Spring is marked, r' and communicates its action to the lathe at the middle of the sole, under the web, by the Lever, t'. This lever is fixed on an Axle, T on which it vibrates ; and that the spring may have as little motion as possible, it is brought to bear on a Short Arm, - , - - t" fixed on the axle T, so that as the lathe vibrates, the tension is equalized by the spring tending in its action towards the centre of the axle. The spring is mounted on a Stud, r" and acts on a lever. The one end or arm being a spring blade, and the other end or arm is only used for regulating the tension of the blade by the I Pinching Screw, - - - - . - r" f . A side view of the spring in its connection with the lathe is very .Well seen in Plate X. Fig. 1st, and the connection of the spring •with the axle T, in Plate IX. The lathe is thus impelled by the force of the spring, and, of course, is independent of the motive power as to its effects on the cloth. It is withdrawn from the fell by a Flexible Connector, ----- R. The length of the stroke of the lathe is regulated by the distance at which the Stud, i on which the flexible connector is hinged, is set from the centre of the driving shaft. The shuttle is thrown by a spring of a similar construction to TO THE PLATES. 347 that for the lathe. There are two of these springs, one for each side of the loom, to act on its respective picking pin, n' n r , as seen more especially in Plate IX. Fig. 3d, Plate X. is a detached view of the picking pin, with the wiper shaft as shown acting upon it. The picking pin is similar to that represented in the loom for calico weaving. The object in using a spring for throwing the shuttle, in fine weaving, in preference to the direct action of the motive power, is that it be nicely regulated as to its force, that the lightest shuttle, such as is suitable to the work, may be used for it as in weaving by hand. But as the protector mars the action of the shuttle, in some measure, and more especially a light one, it would be well to construct it so as to take its action off the shuttle, after it is stayed in the box. This could be easily done, and with very little expense, from the movement of the lathe itself. For instance, as the lathe strikes the fell, it could be made to raise a light spring lever in contact with the lower arm of the protector, and thus support it till it should be disengaged by the backward movement of the lathe. The protector by this means would be prevented from acting obliquely on the tapering end of the shuttle, so that it could not alter its course, and if the movement •* were properly done, this source of disturbance from the action the protector would be prevented. The shuttle could thus vfa made as light as any kind of work would require it. «4 The parts for shedding are the two Rollers, - - -- -- 6c with their two Arms, - - -- -- -- de which are, properly speaking, the treadles. Their connection with the heddles is by means of Cords, d' e' attached to the Spring- Staffs, d" e" and the Spring- Staff Cords, - d'" e'". 348 DESCRIPTIVE INDEX The connection of the heddle rollers with the power is main- tained by two Short Arms, ------ ff one on each rod, and placed exterior to the loom, for the con- venience of communicating with the power by the Crank, /'" Fig. 2d, Plate X. presents a good end view of the connection of the wiper shaft with the heddles. - 9 is the connecting rod between them, supported bj the two Friction Pullies, - - - - - g' g' which are attached to the outside of the framing of the loom, as seen in the front elevation of the loom, Plate IX. The two arms, //, of the heddle rollers, maintain their connection with the connecting rod ; and for this purpose each is furnished with a stud, which is screwed to the arm /, and which enters the pro- jecting notch of the connecting rod to be affected by its motion. Each of the arms /is likewise slotted, that the size of the shed may be regulated by the distance at which the studs are set from their centres. The depending part of the connecting rod below the shaft F, is designed merely to keep the rod steady by sliding in a groove or guide. There is nothing peculiar in the movement of the cloth beam. The only circumstance that especially requires to be attended to in deriving motion to it, is that it be not so taken as to mar the movements of the lathe. For this purpose it is represented as taken from the driving shaft. It could, however, be taken from the rocking tree without affecting the lathe. The reed is mounted with the cord. The web is paced on the one side of the loom only. A fine web does not require to be paced on both sides. TO THE *LATES. 349 PLATE XI. SIZING APPARATUS. Plate XI. presents four views of the apparatus for sizing the webs for hand work. Fig. 1st is a longitudinal section of the dressing chest, with the apparatus connected with it for sizing the warps. The chest is marked a a, and is represented shorter than is given in the text, to avoid the inconvenience which would otherwise have been unavoidable of having it presented in a folding plate. The chest, as represented, is nearly 9 feet long. Several sizers use them shorter than this ; but the practice is not a good one. The yarn, to be thoroughly sized, must be saturated with the paste to the heart of the thread. This can hardly be effectually done in a short box. The yarn requires to be freed as much as pos- sible from the essential oil that may be present with the cotton — to fit it for receiving the paste, — and a long bath is advan- tageous in this respect, both as it facilitates the removal of the oil by the continued exposure to the heat in the boiling paste, and fits the yarn for receiving it. Hence the advantage of a long dressing bath or chest, both as affecting the quantity and quality of the work. But the quality of the work is much dependent on the quality of the paste. Sizers differ as to their mode of making the paste, and even as to the materials for making it ; and, as the business is as yet recently established, there is a good deal of experi- mental practice resorted to by the trade in the making of the size. The following is a recipe for size making, which is adopted by some good sizers, both in England and Scotland : — Take 1 pound of soft soap, 2 pounds of tallow, 2 pounds of soda ; mix them well with as much boiling water as will reduce the mixture to the consistence of cream — then take 70 or 80 gallons of water, milk- warm, put in it about 240 pounds of good flour, — 350 DESCRIPTIVE INDEX and then add the mixture, taking care to stir all well toge- ther ; and in three or four days the size will be fit for use. It is then to be reduced as the work may require it, on being put into the tub. The soap, tallow, and soda are designed to qualify the huski- ness of the paste as it affects the yarn, and no doubt, when pro- perly used, are highly beneficial in that respect. The relative proportion in which these lubricants are used by different sizers varies in some measure, in consequence of the quality of the work for which they are used ; and likewise, from the notion as to their manner of acting on the work. Some do not use the soda at all, — but this practice is not commendable. If any of the lubricants were to be omitted, the absence of the soap would be less injurious than that of the soda. When the greasy lubricants are in excess, they have a tendency to dimi- nish the cohesion of the paste, as has been noticed in the text ; but the soda is attended with little injury to the cohesion of the paste, and imparts a smoothness to the thread which is bene- ficial to it in the weaving. Some, again, for the improvement of the colour of the work, substitute white soap for soft ; and a practice seems to be adopted by some of using small portions of nitric acid in the paste, to incorporate the ingredients more fully together, — but the practice is a dangerous one. It has undoubtedly done in- jury to the yarn, and I am not aware of its having done any good. The sizing is usually done, as represented, on the ground floor, where the boiler is likewise placed ; and, for the econo- mizing of the heat, the drying apparatus is placed on the floor above it. The sized warp is led through the floor from the can as it has been received from the sizing apparatus, and carried through the drying machine by the rotation of the cylinders on their axes. The motion as communicated from the engine to the cylinders by bevel gearing is represented in Fig. 2d, and the direction in which the cylinders turn by the arrows. The gearing is ap- TO THE PLATES. 351 plied to only two of the rows of cylinders — the first and the third. The second is drawn in connection with the first by the warp passing between them ; and the fourth in like manner from the third. Fig. 4th represents the manner in which the warp passes over the cylinders, as seen from the opposite side of the machine from that represented in Fig. 2nd. ; but without the framing. The warp is led in over the pulley a' at each side of the machine, as seen in the front view of the machine, Fig. 3d, till it passes over and under each of the cylinders of the two lower rows alternately. It then passes up to the fourth through the ravel or guide w', and over and under in like man- ner the 4th and the 3d rows, and down again to the first ; and so on till it is run in this manner to the middle of the roller, where the warps are delivered in a dried state through the eye guide, as represented by w" . The steam is introduced into the cylinders through their centres by pipes. The main steam pipe is marked s, and the offset to each cylinder s'. At each offset where it communi- cates with the cylinder there is a valve for regulating the ad- mission of steam. The pressure of the steam is ascertained by a valve at the opposite end of the cylinder, as seen in Fig. 4th, where the two little circles on each side of the central one repre- sent the valve. The water from the condensation of the steam is allowed to escape from the centre of the cylinder at the side through the framing. PLATE XII. TAPE SIZING MACHINE. Three views of the Tape Sizing Machine, as it is given, with the specification of the Patentees, in Newton's Journal of Patent Inventions, are presented in Plate XII. 352 DESCRIPTIVE INDEX Fig. 1st is a Plan, Fig. 2d is a side view, and Fig. 3d is a longitudinal section of the Machine. Sizing by this means is a combination in principle of the two Machines, designed more especially for hand loom work, as re- presented in Plate XI. The Machine, as represented in Plate XII. consists chiefly of a modification of these two operations. The yarn is led into the Machine in the usual manner as in dressing by power, from Reels marked - - - - - - a a a placed on the Frame of the Machine, A at the end towards the left hand. The portion of the machine from / to h inclusive, is the appar- atus for sizing. It consists of a dressing trough, or rather two separate ones, in which the size is kept boiling by steam, and four rollers by which the warp is deflected in and out of the size trough, by their rotation on their axes. A view of this apparatus is very well seen in the section of the Machine. eg e' g' are the deflecting rollers, and the direction of tho yarn as pass- ing over them is pointed out by the direction of the arrows. The yarn as it leaves the two Delivering Rollers, - - - - - g' g' has the superfluous size squeezed out of it by the pressure be- tween them, and passes onwards by their rotation to be dried. The two Tin Cylinders, i i are the means for that purpose. The yarn passes to the second cylinder first, where, in approaching it, it undergoes a slight brushing from the circular brush marked 15. It passes from the first to the second, and, from it, is deflected by the three Rollers, - - m, m } o, to the Yarn Beam, - - P at the right end of the machine. TO THE PLATES. 353 The tension of the warp is regulated by the pressure between the two receiving and the two delivering rollers, e g, e' g' , in the sizing apparatus, by their connexion with the winch lever 11. 14, 14, are racks on which the pivots of the upper rollers are mounted, and are worked from the winch handle by small pin- ions 13, 13. 2 is a loaded lever for increasing the pressure on the delivering rollers. The chief feature of novelty in the Tape Sizing Machine, or that in which its peculiarity chiefly consists, is that of sizing the yarn in bands, like half gangs or tapes, in passing through the Machine to be wound on the beam. The object by this arrangement of the threads, is to strengthen them in the weaving by the cohesion between the fibres of the yarn from the action of the paste ; and doubtless such an ar- rangement of the yarn is advantageous in the weaving. But if a proper attention is paid to the use of the rods in weaving, as already pointed out, this peculiarity in the sizing will be of less consequence. The means for effecting this division of the yarn in the Tape Sizing Machine, is a kind of ravel or reed, marked b in the sec- tion of the Machine, and seen detached in Fig. 5th. Figs. 4th and 6th are two other forms for the same thing. The ravel is placed immediately in front of the small roller from which the yarn is deflected into the sizing trough, and the heddles for preserving the lease are placed between it and the nearest reel, at d. The reed for keeping the yarn steady, as it enters the heddles, is, of course, on the other side of them to- wards the reels, at c. The heddles by this arrangement are put in the best place for keeping the yarn clear or unintangled in the process. The yarn is heeled, in this machine, by a revolving self-acting marker. The roller o, from which the yarn is deflected to the yarn beam, is the measure from which the motion for that pur- pose is taken. The roller axle is, therefore, furnished with a worm on its pivot, which gives motion by the shaft 4 to the shaft 7 at right angles to it, by the small bevels 5 and 6. The worm 8 on the shaft 7 is the marker, which touches the yarn with the colour — and which receives it as it revolves below the yarn. 2 D 354 DESCRIPTIVE INDEX Motion is imparted to the machine by the shaft r, which is furnished with the usual means for receiving it — a fast and a loose pulley, q, and is disconnected from the power by the rod s. The driving shaft is furnished with a conical drum for com- municating its motion to the beam, so as to regulate its uptaking action according to its varying diameter. There is therefore interposed between it and the beam another transverse shaft sim- ilarly furnished with a cone drum or pulley of the same diameter, but with its apex reversed. The two are connected together with a strap, — and the beam is made to shift the strap, as its diameter varies, so as to obtain a uniformity in its acting circumference unaffected by its varying diameter, — sufficiently so for practical purposes. The interposed shaft v is furnished with a pinion w, which drives a train of three spur wheels x, y, z, by which the rotatory motion is imparted to the beam. It will be observed that the web is narrowed as it approaches the beam from the roller ra, and that is done by a ravel n, to bring as much warp as conveniently can be done into a sufficiently nar- row space for weaving. Two of these reels or beams are often put together on the same arbor or beam-shaft, to make one web in weaving. The beams therefore are made to slip off their arbor in the machine like a bobbin — and, as their centre hole is square, they are fitted on the square axle of the loom beam without any trouble, and paced together. PLATE XIII. POWER LOOM FOR CHECKS. Plate XIII. presents two views of the power loom for working checks. Fig. 2nd is an end view, and Fig. 1st a front view, but without the parts exterior to the left framing of the loom. Both of these views are presented merely for the purpose of showing the apparatus as constructed for check weaving by power. TO THE PLATES. 355 The Shuttle-box represented is the drop one, and is marked u' as seen in Fig. 1st. It is fitted for three shuttles. The spin- dles on which it slides are marked - 6, 7. It communicates with the power by the Sliding Connecting Rod, - - - - y'. This rod is jointed to the under shelf of the box, and hangs perpendicularly to it, and freely, by being supported in the Two-eyed brackets, 1,2, which are bolted to the Swords of the Lathe, 0 0. This connecting rod communicates with the power by the Two-armed Lever, t'. On the one end of this lever the box connecting rod y' rests, and the other end works the box by coming into contact with the pattern wheel. For this purpose the pattern wheel has two Projecting ledges, bolted on its face, marked - 3, 4, as seen in Fig. 2d. The ledges are parts of concentric circles, and are, therefore, interior and exterior to the centre of the pattern wheel. As the pattern wheel is turned round, they therefore come succes- sively into contact with the end of the lever t' , which is fur- nished with the pulley t'\ and depress it to a fixed level while they continue to act upon it. The box is thus raised, and suc- cessively by the action of the respective ledges, and falls by its own gravity when the lever has escaped from their ac- tion. The upper box is then level with the race, — the first ledge raises the second box, and the second ledge, the third. Two ledges are thus sufficient for three shuttles. The circular form of the ledges is necessary to maintain their respective boxes at a uniform level throughout the action of each respec- tively, and the depression of each ledge must be equal to the height of its box, to bring it to the level of the race. The pat- tern wheel is made to admit of an adjustment of the ledges for this purpose, and, still further, by the pulley as attached to the lever t'. The power is communicated to the pattern wheel by the Wheel, ------- 5 356 DESCRIPTIVE INDEX and its pinion, from the pinion of the wiper shaft, seen imme- diately behind the rod marked - - - - o". The other parts of the loom are referred to in the text, and in the previous portion of the Index by letters which distinguish the corresponding parts. Fig. 7th is the end view of the driver for the drop box. The dark sectional lines in the middle, marked t, are the spindles. Figs. 3rd and 4th are for the purpose of showing the action of the friction beam in taking up the cloth. D is the spring which keeps the receiving beam C against the delivering beam B. Fig. 5th is a front view of the swing box, as made for the hand loom lathe. PLATE XIV. MR STONE'S LETTING-OFF MOTION, AND WEFT SHOT PROTECTOR. Plate XIV. presents seven figures. The second is an end view of Mr Stone's loom, for the purpose of showing the letting- {■ j [ off motion as brought out by that gentleman. Fig. 1st is a view of a part of the lathe as connected with the t letting-off motion, and Figs. 3rd' and 4th are modifications of this connection. The other figures are for the purpose of representing the Weft shot Protector. Fig. 5th is a side view of this useful contri- vance, as seen by a section taken near the middle of the loom. Fig. 6th is a plan, and Fig. 7th a front elevation. The weft shot protector lever is shaped something like an eating fork with long prongs ; but the prongs are bent down nearly at right angles to the shank, as seen in the end view, Fig. 5th ; /' is the bent arm. The shank is supported so that it may vibrate on pivots horizontally as a lever with two arms. The bent arm /' comes in contact with the weft shot, TO THE PLATES. 357 as carried by the shuttle, in front of the reed, and thus raises the other end, /. It does not, then, affect the loom ; but when this escape does not take place, the fork is caught by the Lever, ------- $ and in consequence of the motion which it receives from the Wiper, a by the Tappet, - -- -- -- 6 through the Arm, c the spring is thrown out of gear, and the loom is stopped. The three views in the Plate sufficiently show the contrivance for this action. The hooked lever d, as connected with the fork/, and the arm c, with the wiper a, are fixed on the same centre, e, as seen in the three views. The Lever, g alongside of the Spring, h bears the Weft Shot Lever or Fork, /. And if, therefore, the fork is drawn forward by the action of as it must be if not disengaged from it, the spring h will be thrown forward, according to this action, into the front notch, as will be seen more especially by a reference to Fig. 6th. PLATE XV. TEMPLES. Plate XV. presents views of three sorts of Temples, — the nipper, the rotatory, and the roller, for acting on the cloth. Fig. 1st is a single temple of the nipper kind, consisting of two jaws — the upper and the under, between which the cloth is held, and allowed to open by the under one being a spring. The under one is marked ------ a and the upper one -------6. 358 DESCRIPTIVE INDEX Fig. 2nd is the temple in an open state, and Fig. 3d is the plan of the temple, as fitted on the breast beam for acting on the cloth. This temple is opened every shot to allow the cloth to move to the beam, and that is done by the sole of the lathe striking the curved end of the Lever, d and thus forcing the opposite end, which is wedge-shaped, be- tween the jaws. - Four views are given of the rotatory temple — a plan as at- tached to the breast beam in Fig. 4th, — the plan reversed in Fig. 5th, — a side view of the temple in Fig. 6th, — and an end view, as seen from the side of the loom, in Fig. 7th. c is the rotatory temple. Two views are given of the roller temple, b is the roller, — a the cloth passing under it, — c the half tube in which it revolves by the passing of the cloth to the beam, — d is the attachment of the half tube to the breast beam, e. PLATE XVI. VERTICAL POWER LOOM FOR SAIL-CLOTH,