*J )fn ^^^ REPORT OF THE SECRETARY OF THE NAVY C. S. Navy Department, Richmond,. March 2Mu 1862. Hon. Thomas S. Boco( k : Speaker of the House of Representatives : Sir: Incompliance with the resolution adopted by the House of Representatives on the 18th instant, "that the Secretary of the Navy he requested to make a report to this House of the plan and construction of the Virginia, so far as the same can be properly communicated, of the reasons for applying the plan to the Merrimac, and also what per- sons have rendered especial aid in designing and building the ship," I have the honor to report that on the 10th day • >f June, 1861, Lieut, John M. Brooke, C. S. Navy, was directed to aid the Department in designing an iron-clad war vessel, and framing the necessary specifications. He entered upon this duty at once, and a few days thcre- afier submitted to the Department, as the results of his in- vestigations, rough drawings of a casematcd vessel with submerged ends and inclined iron-plated sides. The ends of the vessel and the eaves of the casemate, according to his plan, were to be submerged two feet, and a light bul- wark or false bow was designed to divide the water, and prevent it from banking up on the forward part of the shield with the vessel in motion, and also to serve as a tank to regulate the ship's draft. His design was approved by the Department, and a prac- tical mechanic was brought from Norfolk to aid in prepar- ing the drawings and specifications. This mechanic aided in the statement of details of timber, &c, but was unable to make the drawings, and the Department then ordered Chief Engineer Williamson, and Constructor Porter, from the Navy Yard, Norfolk, to Richmond about the 23d of June. iltation on thi object gen rally, and to aid in the work. Constructor Potter brought and submitted the model of a flat-bottomed light draft propellor, casemated battery with inclined iron-covered Bides and ends, which is deposited in the Department. Mr. Porter and Lieut. Brooke have adopt- ed for their casemate a thickness of wood and iron and an angle of inclination nearly identical. .Mr. Williamson and Mr. Poller approved of the plan of having submerged ends to obtain the requisite flotation and invulnerability, and the Department adopted the design, and a clean drawing was prepared by Mr. Porter < •!' Lieutenant Brooke's plan, which that officer then filed with the Depart- ment. The steam frigate Merrimac had been burned and sunk, and her engine greatly damaged by the enemy ; and the De- partment directed Mr. "Williamson, Lieut. Brooke, and Mr. Porter to consider and report upon the hest mode of making her useful. The result of their investigations was their re- commendation of the submerged ends and the inclined case- mates for this vessel, which was adopted by the Department. The following is the report upon the Merrimac : Sir: "In obedience to your order, we have carefully ex- amined and considered the various plans and propositions for constructing a shot-proof steam battery, and respectfully report that in our opinion the steam frigate Merrimao, which is in such condition from the effects of fire, as to be useless for any other purpose, without incurring a very heavy ex- pense in her rebuilding, &c; can be made an efficient vessel of that character mounting ( ) heavy guns, # # # * * * and from the further consideration that we cannot procure a suitable engine and boilers for any other vessel without building them, which would occupy too much time. It would appear that this is our only chance to get a suitable vc in a short time. The bottom of the hull, hoilers, and hea\\ and costly parts of the engine being but little injured, re- duces the cost of construction to about one-third of the amount which would be required to construct such a vessel anew. We cannot without further examination make an accurate estimate of the cost of the proposed work, but think it will be about * * * * , the most of which will be for labor, the materials being nearly all in the Navy Yard, except the iron plating to cover the shield. The plan to be adopted in the arrangement of the shield for glancing shot, mounting guns, arranging the hull, &c, and plating to be in accordance with the plan submitted for the approval of s the Department." We are, with much respect, Your obedient servants, WM. P. WILLIAMSON, Chief Engineer C. S. N. JNO. M. BROOKE, Lieutenant C. S. N. JNO. L. PORTER, Naval Constructor. Immediately upon the adoption of the plan, Mr. Porter* ■was directed to proceed with the constructors duties. Mr. Williamson was charged with the Engineer's Department, and to Mr. Brooke was assigned the duties of attending to preparing the iron and forwarding it from the Tredegar Works, the experiments necessary to test the plates, and to determine their thickness, and devising heavy rifled Ord- nance for the ship, with other details pertaining to Ordnance. These gentlemen labored zealously and effectively in their several departments. Mr. Porter cut the ship down, sub- merged her ends, performed all the duties of constructor, and originated all the interior arrangements, by which space has been economised ; and he has exhibited ability, energy and ingenuity. Mr. Williamson thoroughly overhauled her engines, sup- plied deficiencies, and repaired defects, and improved great- ly the motive power of the vessel. Mr. Brooke attended daily to the iron, constructed targets, ascertained by actual tests, the resistance offered by inclined planes of iron to heavy Ordnance, and determined interesting and important facts in connection therewith, and which were of great im- portance in the construction of the ship, devised and pre- pared the model and drawings of the ship's heavy Ordnance — being guns of a class never before made, and of extraordi- nary power and strength. It is deemed inexpedient to state the angle of inclination, the character of the plates upon the ship, the manner of preparing them, or the number, calibre and weight of the guns ; and many novel and interesting features of her con- struction, which were experimentally determined, are neces- sarily omitted. The novel plan of Bnbmerging the en^a of the ship, ami the eaves of the casemate, however^ is the peculiar and dis- tinctive feature of the Virginia. It was never before adopted. The resistance of iron plates to heavy Ordnance, whether presented in vertical planea or at low angles of inclination, had bees investigated in England before the Virginia was commenced; ami Major Barnard, U. 8. A., had referred to the subject in his " Sea-coasi Defences. We were without accurate data, however, and were com- pelled to determine the inclination of the plates and their thickness and form by actual experiment. The Department has freely cunsultcd the three excellent officers referred to, throughout the labors on the Virginia, and they have all exhibited signal ability, energy am! . I have the honor to be. Very respectfully. Your ob't servant. S. R. MALLORY, Secretary of the Navy, Hollinger Corp. pH8.5