7986 GENERAL SPECIFICATIONS . FOR CONCRETE WORK AS APPLIED TO BUILDING CONSTRUCTION BY WILBUR J. WATSON Mem. Am. Soc. C. E. Structural Engineer SECOND EDITION 1915 &H0 TA6^3 BOUGHT WITH THE INCOME OF THE SAGE ENDOWMENT FUND THE GIFT OF Henrg M, Sage 1891 f\.3os:Qs:%., '2.-1 m^ 9306 Copyright, 191S, by WILBUR J. WATSON 1150 Leader Building CLEVELAND, OHIO fj? FOR SALE BY McGRAW-HILL BOOK COMPANY, Inc. 239 West SStli Street NEW YORK CITY Price, fl.OO lllBiimiiSSffiiT'. ■■«».»» GENERAL SPECIFICATIONS CONCRETE WORK AS APPLIED TO BUILDING CONSTRUCTION BY WILBUR J. WATSON Mem. Am. Soc. G. £. Structural Engineer SECOND EDITION 1915 S-ta- i--..^ f In the elder days of Art, Builders wrought with greatest care Each minute and unseen part; For the Gods see everywhere. "The Builders''— Longfellow. Preface Since the publication of the first edition of this work in 1908, much progress has been made in the art of Reinforced Concrete Design and Construction, and it has been found necessary, in order to bring these Specifications up to date, to make radical changes from the first Edition. The arrangement of the text has been entirely changed and considerable subject matter added. During the last seven years, most of the larger cities have adopted ordinances governing both the design and execution of concrete work, and the Author has endeavored in this edition to conform as far as practicable to all reasonable requirements of such ordinances. The Section on flat slab floors is based upon the requirements of the Chicago Building Code, slightly modified to meet the views of the Author. The Author desires to take advantage of this opportunity to call attention to the necessity for careful inspection and competent supervision of work in structural concrete, which has developed, in a few years, from an experimental into a standard type of construction. In this period there have been a number of failures and accidents; very few in proportion to the amount of work done; but -it is evident that with conservative design and good materials, such as these specifications are intended to require, and with careful supervision and inspection, prac- tically all failures and accidents can be eliminated. The notation used in Section IV has been changed in some respects to conform more closely to that adopted by the Joint Committee on Concrete and Reinforced Concrete of the American Society of Civil Engineers, American Society for Testing Materials, American Railway Engineering Association and Association of American Portland Cement Manufacturers. All contract provisions have been eliminated, as the Author considers that these have been better provided for in the publications of the American Institute of Architects. Cleveland, Ohio, February, 1915. Wilbur J. Watson. Index to Sections PAGE Section I. Classes, Definitions, General Provisions and Uses 5 II. General Rules for Computing and Designing 6 III. Working Unit Stresses 10 IV. Formulas 13 V. Quality of Materials for Concrete Work 20 VI. Proportioning, Mixing and Placing Concrete 23 VII. Requirements for Placing Reinforcing Steel, Inserts, etc 27 VIII. Placing Concrete in Cold Weather 29 IX. Forms and Centers 30 X. Surface Finish 32 XI. Waterproofing 34 XII. Reinforced Steel Construction 38 XIII. Cast Stone and Blocks 40 XIV. Concrete Piling 41 XV. Flat Slab Types of Floor Construction 43 XVI. Floor Finish, etc 47 XVII. Inspection and Tests 50 XVIII. General Provisions 51 XIX. Designing Tables and Data 53 Wateon'a Building Specifications Section I Glasses, Definitions, General Proportions and Uses 1. CONCRETE is defined as a structural material composed of a mixture of coarse and fine aggregates, with a cementing material, the latter being assumed to be Portland Cement, tinless otherwise specified. 2. MASS CONCRETE is defined as concrete containing no steel reinforcement to assist in resistance to stress. 3. Mass concrete may contain dowels, anchors or ties. 4. In general, mass concrete shall he used in the construction of footings, basement walls, piers, machinery supports, or other construction or structures where a heavy mass is desirable. 5. Unless otherwise specified, mass concrete shall be mixed in the proportion of one part Portland Cement, three parts fine aggregate and six parts coarse aggregate from J4 to 2J4 inches in size (No. 9 concrete), all as hereinafter described. 6. RUBBLE CONCRETE is defined as concrete containing large embedded stone, and may be used where very large masses of concrete are required. 7. In rubble concrete, not more than 50% of the mass shall be composed of large solid stones, which shall be clean and wet before placing, with at least 6 inches of concrete between the embedded stones and between the exterior surfaces and the embedded stones. The pro- portions for concrete, exclusive of the embedded stone, shall be the same as for mass concrete. 8. REINFORCED CONCRETE is defined as concrete containing reinforcing members of steel, so placed as to provide the necessary resistance to tensile stresses, and to assist in liie resistance to shearing (web stresses) and compressive stresses when required. 9. Reinforced concrete is divided into two sub-classes: (a) MONOLITHIC CONSTRUCTION or concrete moulded in place, and (b) UNIT CONSTRUCTION or concrete not moulded hi place but put together in units, such as buildings constructed of slabs, beams, girders and columns manufactured in a factory and erected in place. 10. Reinforced concrete shall, in general, be used for the construction of column footings, columns, girders, beams, floors, walls, retaining walls, etc. 11. Unless otlierwise specified, all reinforced concrete shall be mixed in the proportion of one part Portland Cement, two parts fine aggregate and four parts coarse aggregate from ^ inch to 1 inch in size (No. 6 concrete) ; all materials to be of quality as hereinafter specified. 13. FIREPROOFING CONCRETE is defined as concrete used for fireproofing purposes only. 13. Fireproofing concrete shall, unless otherwise specified, be composed of one part Port- land Cement, two parts fine aggregate and five parts coarse aggregate (No. 7 concrete). 14. CONCRETE FLOOR FILL is defined as concrete used to embed wooden sleepers, as base for finished floors, etc., and shall be proportioned as directed. 15. Unless otherwise specified, fine aggregate will be defined as sand and coarse aggregate as screened crushed stone, slag or gravel, as hereinafter described. 16. These proportions are to be used only when no other proportions are specified on plans or in special specifications. IV. CAST STONE work will include lintels, sills, cast concrete blocks and ornamental work constructed of separately moulded and cast blocks of concrete. 18. PRESSED CONCRETE BLOCKS will include building members manufactured by compressing with machinery. Watson's Building Speciflcatlons Section n General Rules for Computing and Designing WEIGHTS 1. The weights of materials used in concrete work shall be assumed at the following values per cubic foot. Concrete, 1-3-4 (No. 6) mix, using sand and stone or gravel aggregates 144 lbs. Concrete, 1-2-4 (No. 6) mix, using sand and slag aggregates 132 Concrete, 1-2-4 (No. 6) mix, using sand and cinder aggregates 120 Concrete, 1-4-8 (No. 12) mix, using sand and cinder aggregates 96 Reinforcing Steel 490 " Cast Iron 450 " Earth Fill 100 " Timber, untreated 48 " Timber, creosoted 60 " Brick or Stone Paving 144 " Asphalt Mastic Paving 136 " Sand Fill 110 " Cinder Fill 72 " Common Brick 120 " Shale or Pressed Brick 132 " Glass 180 " Granite and Marble 168 " Limestone and Sandstone 156 " Terra Cotta 100 " 2. The weight of plaster shall be taken at 8J^ lbs. per square foot, and of suspended ceil- ings at 12 lbs. per square foot, for 1 inch thickness. LIVE LOADS 3. The live load shall be assumed at not less than 35 lbs. per square foot for roofs, with proper allowance for cinder fill, if used; 60 lbs. per square foot for dwellings; 80 lbs. per square foot for offices, hotels, etc. ; 100 lbs. per square foot for factories, stores, stables, etc. ; and 125 lbs. per square foot for all places of public assemblage. For heavy factories, warehouses, etc., the live load shall be determined by the nature of the occupancy. 4. Columns, posts, piers and walls shall be asstmied to carry the following proportional parts of the live loads carried by the floors and roof: Warehouses All other and Paetories Buildings Roof 100% 100% Top floor 90% 75%. First floor below top 85%. 70% Second floor below top 80% 65%. and a continuous reduction by a decrement of five units per floor until a minimum of 50% of the live load is reached, which percentage shall be maintained to the top of foundation or footing. 6. Wind pressure shall be assumed at 20 lbs. per square foot of exposed surface, and the stresses due to wind shall be added to the direct stresses. 6 Watson's Building Specifications Section n LENGTH OF SPAN 6. The length of span for reinforced concrete slabs, beams, girders and trusses, when computed as simple beams, shall be considered to be the clear distance between supports. When computed as continuous or fixed beams, the length of span shall be considered to be the dis- tance between centers of support. 7. All slabs, beams and girders of monolithic construction shall be considered, unless otherwise shown on the drawings, to be partially continuous and shall have reinforcement in the upper part of the beam at the supports. Provision for taking care of stress, due to negative moment over the supports, shall never be omitted, unless such slabs, beams and girders are so detailed that they cannot act as continuous beams. MOMENTS 8. For simple beams, the bending moments due to external forces shall be determined by the usual methods; and for partially continuous or restrained beams, the maximum positive bending moment shall be taken at 8/10 the corresponding moment as determined for simple beams, and the maximum negative moment at intermediate supports shall be taken at not less than 3/3 the maximum positive moment, and at end supports at not less than 1/3 the maximum positive moment. The above requirement is intended to apply to the usual "T" beam construc- tion. Whenever it is practicable to determine more exactly the maximum positive and negative moment, such determination shall be made. 9. In proportioning columns, the effect of eccentric loading shall be taken fully into account, whether said eccentricity be caused by unbalanced or unequal loading or by details of construction. THEORETICAL ASSUMPTIONS 10. All tensile stresses shall be considered to be resisted entirely by the steel reinforce- ment ; no allowance shall be made for concrete in tension. 11. The stress-strain curve of concrete in compression shall be assumed to be a straight line. 12. The Modulus of Elasticity of concrete shall be taken as 2,000,000 lbs. per square inch ( = 1/15 that of steel) for 1-2-4 (No. 6) concrete having an ultimate strength at 60 days of 2,000 lbs. per square inch, or less; 2,500,000 ( = 1/12 of that of steel) for l-li^-3 (No. 4>^) concrete having an ultimate strength between 2,200 and 2,400; and 3,000,000 (=1/10 that of steel) for 1-1-2 (No. 3) concrete having an ultimate strength in excess of 2,400 lbs. per square inch. These modulii shall be assumed to be constant within the limits of the allowable range of stress. See Paragraph 2, Section VII. 13. A plane before bending shall be assumed to remain a plane after bending. 14. Initial stresses in concrete and steel due to shrinkage of concrete in setting shall be neglected. "T" BEAMS 15. In the computation of the resistance of "T" beams the portion of the slab that may be assumed to assist in compression shall be limited so that in no case shall the projecting parts of the slab portion each exceed in width four times the thickness of the slab, and the total top width shall not exceed three times the thickness of the stem, or J4 the span of the slab or of the beam. 16. When the thickness of the slab portion is less than .35 the total depth of the beam, the increased compression in the slab shall be taken into account and the allowable percentage of the steel reinforcement shall be reduced, (See tables on page 19). Watson's Bnilding Specifications Secttoa n 17. When the thickness of the slab portion of a "T" beam is less than 1/5 the depth of the stem, fillets shall be used at the juncture of slab and stem, the thickness of which at the stem shall be not less than 1/5 the depth of the stem and such fillet shall extend, when possi- ble, to the limits of the slab portion of the "T" beam. The slab part of "T" beams shall be placed at the same time and be composed of the same material and class of concrete as the stem. 18. In designing partially continuous "T" beams, the compression in the lower portion of the stem at point of maximum negative moment shall be computed, and if it exceeds the maxi- mum allowable unit stress of concrete, sufficient compressive reinforcement shall be provided. WEB REINFORCING 19. Whenever the unit web tensile stresses on concrete exceed the allowable unit stresses, as given in Section III, steel stirrups shall be used to provide for the excess tensile stresses or part of the rods shall be bent up in such a manner as to provide the necessary resistance, but in the latter case care shall be taken to leave enough rods in the lower portion of the beam at the ends to provide the adhesion required to develop the tensile stress at any point, and if neces- sary, the straight bars shall be anchored at the ends. 30. In no case shall flange reinforcement be assumed to assist in the resistance to web stresses. 21. In reinforcing to provide resistance to web tension, diagonal bars, rigidly attached to the main reinforcing bars in such a way as to transmit the full strength of the web bar into the main bar without distortion of the connection, shall be preferred. The web bars, designed in this way and having a length above the neutral axis sufficient to develop the full strength of the member by adhesion and having all bends of a radius not less than eight times the side or diameter of bar, may be stressed to 12,000 lbs. per square inch. 22. Vertical stirrups shall pass under the main bars or be rigidly attached thereto. Stresses in vertical stirrups shall not exceed 10,000 lbs. per square inch. 23. Web reinforcing bars shall be spaced a distance apart not exceeding the depth of the beam from the compressive surface to the reinforcement (d2) for diagonal members or one half this distance for vertical members when used alone. When vertical members are used in combination with diagonal members, each may be spaced a distance apart not exceeding d,. FOOTINGS 24. In computing reinforced concrete footings, the combined compressive stress, due to bending in several directions, shall not exceed the allowable unit stress. In computing shearing stresses, the column load may be assumed to spread outward from the base of the column at an angle not greater than 35° with the vertical. The shear along this 35° surface shall not exceed the allowable unit for diagonal tension in concrete. The load carried by the footing area within the 35° planes may be deducted from the total column load in computing this shear. 25. All reinforcing bars in concrete footings shall be protected with not less than 2^ inches of concrete. TEMPERATURE 26. The coefficient of expansion of concrete due to temperature changes shall be assumed to be .0000055 per degree Fahrenheit. 8 Wntaon'i Building Specifications Section II SHRINKAGE 27. The coefficient of contraction or shrinkage of concrete set in air shall be assumed at .002 divided by the ratio of the amount of aggregates to the amoimt of cement ( = .002 divided by number of mix). 28. The contraction or shrinkage of concrete set in air shall be provided for by proper details. GENERAL. 29. Rectangular slabs supported on four sides and reinforced in two directions shall be proportioned on the assumption that the loads carried by the two systems are in inverse propor- tion to the fourth powers of the sides. 30. All reinforcing bars shall be of sufficient length to develop the full stress in the bar at all points without exceeding the allowed unit stress of adhesion of concrete to steel, or proper anchorage must be provided. 31. Care shall be taken to insure that all reinforcing bars over supports have sufficient length to develop their computed stress by adhesion. 32. A bend of 90° or more at the end of a bar shall be considered capable of developing not more than one-half the tensile strength of the bar. Note : Usually, when bars are anchored at the ends, the stress at the point of anchorage is much less than the working strength of the bar, the greater part of the load having been already relieved by adhesion, and a radius of bend of 3 inches will be sufficient, provided that ^ of the load is taken care of by adhesion. 33. Members subject to combined stresses, such as a combination of direct compression and compression due to bending, shall be so proportioned that the combined stresses shall not exceed the allowed maximum stresses as given in Section III. 34. Floor systems composed of reinforced concrete beams, separated by tile or metal fillers, shall be so designed that no reliance is placed upon the tile or metal fillers for strength. 35. All calculations shall be made to working stresses and safe loads as given in Section III. Watson's Building Specifications Section in Working Unit Stresses 1. The unit stresses given in this section apply only to concrete of the mixtures propor- tioned as herein specified and possessing the strength specified therefor. For mixtures of other proportions, the unit stresses used shall be in direct ratio of the strength of such mixtures to the strength of the standard mixtures as given in Section VI, both strengths being taken at sixty days. BEARING 2. The bearing of masonry plates on 1-3-6 (No. 9) concrete shall not exceed 400 lbs. per square inch; on 1-2-4 (No. 6) concrete 500 lbs.; on 1-1-3 (No. 3) concrete 600 lbs., and the area of the bearing plate shall not exceed one-half the area of the surface receiving said plate. COMPRESSION 3. The direct compressive stress in massive concrete shall not exceed 400 lbs. for 1-3-6 (No. 9) concrete or 500 lbs. for 1-2-4 (No. 6) concrete. 4. The compressive stress in reinforced concrete due to bending shall not exceed 550 lbs. per square inch for 1-2J4-5 (No. 7J4) concrete nor 700 lbs. per square inch for 1-2-4 (No. 6) concrete, when determined by the straight line formula. 5. The maximum allowable stress on steel in compression, when not otherwise specified herein, shall not exceed the maximum co-existing stress in the contiguous concrete multiplied by the ratio of the modulus of elasticity of the steel to that of the concrete. See Paragraph 9. COLUMNS 6. All concrete in columns, unless otherwise specified, shall be 1-2-4 (No. 6) mix. 7. The direct compression on plain concrete columns shall not exceed 300 lbs. per square inch and the length of such columns shall not exceed six times their least side. 8. For reinforced concrete columns, whose length exceeds twelve times the diameter or least side, the unit stresses in steel and concrete shall be reduced 10% for each additional foot, or fraction thereof, in length of column. 9. The direct compression on concrete columns, reinforced by vertical rods only, shall not exceed 400 lbs. per square inch on 1-2-4 (No. 6) concrete when the reinforcement is not less than J^% of the concrete section, which is the minimum amount of reinforcement which shall be considered in a reinforced concrete column. All columns having less than this amount shall be assumed to be plain concrete columns. The longitudinal reinforcing bars shall not exceed 4% of the total concrete section, and shall be assumed to assist in carrying the direct load at a unit stress of 10,000 lbs. per square inch. The unit compressive stress on concrete shall be applied to the total column section, no deduction being made for the area of the reinforcement. 10. When the reinforcement consists of vertical bars and spiral hooping, the concrete shall not be stressed more than 650 lbs. per square inch on the gross area within the hoopin<^ for 1-2-4 (No. 6) concrete, provided that the amount of vertical reinforcement be not less than the spiral reinforcement nor greater than 5% of the area within the hooping; that the percentage of spiral hooping be not less than Y^Jo and not to exceed 1>^% of gross area within the hooping; that the pitch of the spiral be uniform and not greater than 3 inches ; that the spiral be properly secured 10 Wutson's Building Specifications Section HI to the verticals ; and that the verticals be not less than four in number for columns having cores 13 inches or less in diameter, nor less than eight for larger columns. In such columns the vertical steel may be assumed to assist in carrying the direct load at a unit stress of 10,000 lbs. per square inch, and the hooping may be considered as equivalent to 2.4 times its volume, taken as vertical reinforcement. 11. When a mixture of 1-15^-3 (No. 4J^) is used for the concrete, the unit load on the concrete core may be taken at 750 lbs. per square inch on the gross area within the hooping, the steel stress remaining at 10,000 lbs. per square inch. 12. Longitudinal bars shall be securely tied together at intervals not exceeding one foot. 13. Hooping or ties for non-spiral columns shall be not less than J^ inch in diameter for all main longitudinal bars of one inch or greater in diameter, or one-quarter the size of main bars for smaller sizes. 14. Longitudinal compression rods in columns shall be spliced by lapping above or below the floor level a sufficient amount to develop the stress in same by adhesion, or dowels or splice bars shall be provided sufficient to develop not less than three-quarters the calculated stress in the bars of the upper column. PUNCHING SHEAR 15. The direct or punching shearing stress on concrete shall not exceed 150 lbs. for 1-2-4 (No. 6) ; 130 lbs. for l-2J^-5 (No. 7i^) and 110 lbs. for 1-3-6 (No. 9) and shall be computed on the total depth. Note : Direct or punching shear results from the action of a column on its footing, or similar construction, and is not to be used as a measure of diagonal tension. VERTICAL SHEAR 16. The unit vertical shearing stress in beams shall be used as a measure of the diagonal web tension, and shall not exceed 150 lbs. per square inch on 1-2-4 (No. 6) concrete, or 120 lbs. on 1-2)^-5 (No. 7J^) concrete, disregarding the reinforcement. The concrete shall be assumed to take 50 lbs. per square inch for 1-2-4 (No. 6) concrete and 40 lbs. per square inch for l-2J^-5 (No. 7J^) concrete. Reinforcing steel shall be provided for the balance. The unit vertical shearing stress shall be determined by dividing the total vertical shear by the effective shearing area ( := beam width (b) into the depth between the lines of action of the compressive and tensile stresses (d^). The unit stress in the concrete shall also be applied to the effective shearing area, in determining the total vertical shear taken by the concrete. ADHESION 17. The adhesive stress of concrete to plain steel bars shall not exceed 60 lbs. per square inch for 1-3-4 (No. 6) concrete, nor 50 lbs. for l-2J^-5 (No. 7J4) concrete. When deformed bars are used, these values may be doubled. ANCHORAGE 18. The length of anchorage required to develop the full strength of plain and round bars shall be determined by the adhesion as given above. This anchorage may be reduced 50% for plain bars anchored at the ends by bending through 90° or more. 11 Watson's Building Specifications Section in TENSION 19. The working unit stress of steel reinforcing bars in tension shall be taken at 16,000 lbs. per square inch for structural grade and 18,000 lbs. for hard grade, except as modified herein for steel reinforcement used as web members. FOUNDATIONS 20. The maximum allowable loads on foundations shall, imless otherwise indicated, be taken as follows: On dry coarse gravel, well cemented, five tons (10,000 lbs.) per sq. ft. On dry, hard sand and clay, four tons ( 8,000 lbs.) " " " On ordinary dry clay and sand, three tons ( 6,000 lbs.) " " " On wet sand, two tons ( 4,000 lbs.) " " " On wet clay, one ton ( 2,000 lbs.) " " " The maximum allowable load on foundation material other than that given will be determined for each individual case by the Architect or Engineer in charge. REINFORCED STEEL 31. In case of reinforced steel construction, in which a structural steel frame, before being encased in concrete, is designed to carry a definite portion of the loads, the luiit stresses in the steel frame, when carrying its portion of the load alone, must not exceed those allowed by the specifications of C. C. Schneider for Structural Work of Buildings, and the unit stresses in the steel and concrete after completion shall not exceed those given herein for reinforced concrete construction. n Watson's Buflding Specifications Section lY Formulas ai a. In computing unit stresses, moments of resistances, etc., the following formulas shall be used. NOTATION The units are always in pounds and inches unless otherwise stated. d, = Total depth of beam dj = Distance from compressive surface of concrete to center of steel reinforcement dj = jdj = Distance from centroid of compressive forces to center of steel d' = Depth from compressive surface of concrete to steel in compression j = Ratio of distance between centroid of compressive forces and center of steel to dis- tance of center of steel below compressive surface of concrete k = Ratio of depth of neutral axis to depth of steel in tension kds = Distance from compressive surface to neutral axis of beam h = Ratio of depth of steel in compression to depth of steel in tension bi = Width of simple or width of stem of "T" beam b, = Width of flange of "T" beam t = Thickness of flange of "T" beam O =: Perimeter of a reinforcing bar at any section 20 = Sum of perimeters of all bars Area of steel tension bars at any cross-section : Area of web reinforcing bars at any longitudinal section equal to d, in length a 3 = Area of steel compression bars at any cross-section p = Ratio of cross-section of steel in tension to cross-section of beam above the center of gravity of the steel in tension p' = Ratio of cross-section of steel in compression to cross-section of beam above the center of gravity of the steel in tension s = Spacing of stirrups at any section M = Bending moment in inch pounds from exterior forces m = Moment of resistance at any section in inch pounds. V = Vertical shear at any section fg = Unit stress in steel in tension f ', = Unit stress in steel in compression f^ = Unit stress in concrete in compression V = Unit stress in concrete in shear u = Unit stress in adhesion of concrete to steel Es = Modulus of elasticity of steel Ec = Modulus of elasticity of concrete in compression Et = Modulus of elasticity of concrete in tension E.= n Ec \ := Area of concrete above steel in case of beams, also total area of columns /^ = Area of concrete considered as taking direct compression in case of columns C = Total compressive stress in concrete S = Total tensile stress in steel S' = Total compressive stress in steel P = Total safe load on columns 13 Watson's Building Speciflontiong Section tV 1. RECTANGULAR BEAMS /7y./ L^s Position of neutral axis. k = V 2 pn + (pn)'' — pn Arm of resisting couple, j = l-ik (For fs = 15,000 to 16,000, and fc = 600 to 650, k may be taken at f .) Fiber stresses, M M , _ 2 M 2pfs ''~ jkbdi ~" k Steel ratio. 1 ia+0 2 fs. / f , fc M 'dafs (1) (2) (3) (4) (5) (6) 14 Watson's Building Specifications Section rv 2. "T" BEAMS ^ • • , A , /y^.^. Case I. When the neutral axis lies in the flange (use the formulas for rectangular beams). Case II. When the neutral axis lies in the stem. The following formulas neglect the compression in the stem : Position of neutral axis, ,, 2nd2 a + b^ t' kdo = ; 2n ai + 2b2 t Position of resultant compression, _ 3kd2 — 2t t ~ 2kd2 — t 3 Arm of resisting couple, jd2==d2— z . . . Fiber stresses. fs = M ai jdj fc^ Mkd fs k (7) (8) (9) (10) (11) b2 t (kdz — i t) jd2 n 1 — k (For approximate results, the formulas for rectangular beams may be used.) The following formulas take into account the compression in the stem; they are recom- mended where the flange is small compared with the stem : 15 Watson's Building Specifications Position of neutral axis. SaettoD IV kd. ^ / 2nd2ai + (b2-bi)t' /nai + (b, - bi) t x » ^ bi ^\ b, J nsii + (b2 — bi) t Position of resultant compression, _(kd, t»-^ t«)b, + [(kd,-t)* (t+i(kd,-t))]b, t(2kdj-t)b2 + (kdg-t)2 b, Arm of resisting couple, jdj = dj — z Fiber stresses, M fs = ai jdj 2Mkd, ((2kdj _ t) bj t- (kdj - t)» b,) jd, 3. BEAMS REINFORCED FOR COMPRESSION -JclL. i— /— '&•#-/» F'—y Z ■T'S Position of neutral axis, k= J2n(p + p'^) + n» (P + P')' - n (p + p') Position of resultant compression, Jk»d,.2p-nd-(k-^) k^4-2p'n(k-^) (12) (13) (14) (15) (16) (17) (18) 16 Wataon'a Building Speciflcations Section IV Arm of resisting couple, jda = d, — z (19) Fiber stresses, 'c=— , /^ .. ^ (20) M|[3.-...^(.-^)(,-^)] f.--^=nfc^ (20 pjba di k f's = nfc 2 da (22) k 4. SHEAR, BOND AND WEB REINFORCEMENT In the following formulas, 20 refers only to the bars constituting the tension reinforcement at the section in question, and jda is the lever arm of the resisting couple at the section. For rectangular beams. v=-^ (23) bjda u=— ^ (24) jdj 20 (For approximate results, j may be taken at |.) The stresses in web reinforcement may be estimated by the following formulas : Vertical web reinforcement, S'=-^ (25) jdj Web reinforcement inclined at 45°. S'=0.7^ (26) jdj in which S' = stress in single reinforcing member, V = amount of total shear assumed as carried by the reinforcement, and s = horizontal spacing of the reinforcing members. The same formulas apply to beams reinforced for compression as regards shear and bond stress for tensile steel. For "T" beams. V (27) bi jdj u= V (28) jdj 20 (For approximate results, j may be taken as I.) 17 Watson's BuUding Speciflcations Section IV 5. GENERAL The length of reinforcing bars required in a simple beam uniformly loaded may be deter- mined as follows: / at + a-i + ■ ■ Xn = Ln/ ^ ^ (29) where Xn = length of nth rod in the order of length, counting the shortest as number one : L = span length. A = total area of steel at center ; and a,, a,, etc., = area of each rod up to the nth rod. For unsymmetrical loading the maximum moments and shears must be determined at various sections and the lengths of bars obtained therefrom preferably by plotting the moment and shear diagrams. 6. APPROXIMATE METHOD FOR DESIGNING "T" BEAMS By the use of the "Table for Designing "T" Beams," "T" beams may be designed in exactly the same manner as simple rectangular beams, by considering the width b2 of the "T" beam to correspond to the width b, of the rectangular beam, and the area of concrete above the steel to be equal to dg b2. When the thickness t of the flange is less than the distance from the compressive surface of the slab to the neutral axis, the unit stresses on concrete in compression are increased, and there- fore in designing such "T" beams as if they were simple rectangular beams, a corresponding reduction in the percentage of reinforcement must be made, in order to keep the ratio U "^ fc constant. The following table gives the allowable percentage of steel in terms of the ratio of the thick- ness of the flange to the depth dj 18 Wataon'a Building Specifications Section IV Table showing the allowable percenta&e of steel for VARIOUS VALUES OF "fs'& 'fc . /N TERMS OF THE RATIO OF THE THICKNESS OF THE FLAN6E 't" TO THE DEPTH 'dz. p fs = 16000*/"' fs = 18000*/°' fc-600 fc^eso fc=700 fc'750 fc-eoo fc-650 fc'TOO fc--750 JO .32 .35 .39 .42 .28 .3) .36 .38 .10 .15 .46 .50 .54 .58 .39 A3 48 .52 .15 20 .55 .60 j66 .72 .47 .52 56 .63 .20 .25 .61 .68 .75 .33 .52 .58 .65 .72 .25 30 .66 .74 62 .90 .56 £2 TO .76 .30 .35 .67 .76 .85 34 1 .56 .63 .71 80 .35 .40 .67 T7 .87 .97 1 .56 .63 .72 81 AO This table for use in the design of Y Beams. Compression in the web is neglected. Id ; V> -J O (iJ -J OD k «0 CVI ^ § Si! s % ^ ^ ^ S ^ ^ ^ 1 O ^ ?. ~i 9% 5 9> 5 «0 S^ «) Si 1 1 i (Q S5 1 2? i i \5 R * % % ^ '^XJUONOO Nl ss-3a±g ONI>tMOM S ^ **• o o 8 o o o g 1 1 1 s vo g >- ^ R ^ 1331S Nl SS3iiJiS ONMdOM § O CO 8 o CO § tt § 8 O O § 1 1 1 1 vO 1 1 1 1 1 1 1 1 If-" 12 2 5 12 w> "2 "2 ^ !S ^-7 0.96 0.48 0.96 13 1-35^-7 X J4 rubble 0.72 0.36 0.72 1. All concrete proportions specified herein will be based upon the assumption that one barrel of Portland Cement is equivalent to 3.8 cu. ft. and all proportioning must be done by means of a carefully gauged wheelbarrow or other apparatus which will be determined by the Architect or Engineer. PROPORTIONS AND STRENGTH 2. The quantities of materials required for one cubic yard by specified proportions and the required minimum compressive strength at 60 days shall be as follows, all volumes being Compressive Strength at 60 days. 2400 2200 2000 1800 1600 1600 1400 1400 UNIT STRESSES 3. The unit stresses given in Section III and formulas given in Section IV apply to con- crete which shall show strengths equal to those herein given for stone, slag or gravel concrete. For mixtures which show a less strength the unit stresses shall be correspondingly reduced. The values used for designing shall be the strength at 60 days, the samples being stored in water. COMPRESSIVE STRENGTH 4. In determining the compressive strength of mortars, the latter may be assumed at nine times the tensile strength of standard briquettes having the same proportion of cement to sand as used in the concrete. 5. The compressive strength of concretes shall be determined from a standard test piece 8 inches in diameter and 16 inches in length (or 6x6x6 inch cubes, as directed), using same materials and same mixture as specified, storing in air for two days and in water for the balance. Such samples shall show a strength at least equal to that specified above at 60 days, or 75% of such strength at 30 days. MIXING 6. All mixing shall be by machinery, except such hand mixing as may be allowed by special arrangement with the Architect or Engineer. 7. If concrete is mixed by hand, the sand and cement shall be spread upon the mixing board in thin layers and turned with spades until the mixture is of uniform color. Stone and water shall then be added and the mix turned at least three times, not counting the shoveling off the board. 23 Watson's Building SpeciBcntions Section VI 8. Preference will be given to revolving batch machines which automatically measure the ingredients of the mix. Mixing must be very carefully and thoroughly done. Sufficient water shall be used to make the mass plastic enough to run freely. Excess of water over this shall not be used. 9- For massive concrete work, only enough water shall be used to make the concrete plastic, not so wet but that it may be churned with a light tamper to quake the mass. 10. The concrete shall be placed in position immediately after mixing and before the initial set shall have taken place. TAMPING 11. All concrete work shall be tamped wherever, in the opinion of the Architect or Engineer in charge, tamping is required to properly compact the mass. In tamping concrete for reinforced work, special tools shall be provided for working around and under reinforcing bars, tamping against forms, etc. RETEMPERING 12. No retempering of concrete which has been allowed to stand until the initial set has taken place will be allowed unless by special permission of the Architect or Engineer, who may, at his discretion, require additional cement to be used in retempering. JOINTS 13. The mixing and placing of concrete shall be, as far as practicable, a continuous opera- tion, and when it is necessary to make a joint in monolithic concrete, it shall preferably be made in the middle of a panel at right angles to the beams and by means of a stop board placed in a vertical position and containing a key on the side next the concrete first placed. When these stop boards are removed, the exposed surfaces of concrete shall be wet and carefully dusted with neat cement or painted with mortar before continuing the next block. BONDING 14. When it is necessary to bond new concrete to concrete partially or wholly set, the Architect or Engineer may require that the surfaces of the old concrete be roughened either by picking or by washing with acid, thoroughly rinsing same off and applying a thin coat of rich cement mortar, 1 to 1, or a bonding preparation may be used by permission of the Architect or Engineer. It will always be required in joining new concrete to old that has partially set, that part of the old concrete next to the forms on exposed surfaces shall be removed for a depth of at least one inch and a distance back from the face of the concrete of at least two inches, in order to avoid the appearance of a joint. It will also be necessary to remove all laitance from the surface of concrete which has partially set before attempting to bond new concrete thereto. When practicable, large angular stones shall be embedded in horizontal joints of massive concrete work, to assist in bonding the old concrete to the new. WETTING 15. Concrete shall be kept wet for one week after depositing and in dry hot weather shall, in addition, be kept covered from exposure to the sun during this time, or shall be constantly sprinkled during the day by a workman especially detailed for this work. 24 Watson's Building Specifications Section VI PLACING UNDER WATER 16. When it is necessary to place concrete under water, the site shall be inclosed with a cofferdam or other means taken to procure quiet water and then the material shall preferably be deposited from a bucket provided with a bottom dump, or a tremie may be used. Care must be taken to keep the surface of the concrete as nearly horizontal as possible when depositing under water. When concrete is deposited under water, the deposition shall be continuous, or else means shall be provided to remove the laitance from the top of concrete previously deposited before resuming the pouring. 17. When concrete must be deposited in running water, it shall be done by placing the concrete in bags and depositing the bags in place, or by other means equally satisfactory to the Architect or Engineer. 18. Unit stresses on concrete deposited as per paragraph No. 16 must be decreased 33%%, and when deposited as per paragraph No. 17, 50%. RUBBLE CONCRETE 19. In heavy foundation work or other work requiring large masses of concrete, the Con- tractor may use not to exceed 50% of stones to embed in the concrete when so indicated on the drawings. Such stones must be sound, clean and wet before placing, and shall not be placed nearer than six inches from the surface of the concrete and not less than six inches apart. They must be laid with their largest face at right angles to the line of principal stress. DROPPING 30. In placing concrete it shall not be dropped from a greater height than 10 feet. When it is required to place concrete from a greater height than 10 feet, it shall be placed by means of chutes or other devices satisfactory to the Architect or Engineer in charge. CHUTES 21. When concrete is deposited by inclined chutes, the slope shall be adjusted so that there will be no separation of ingredients in transit. The Architect or Engineer in charge may require remixing, whenever, in his judgment, there is such separation of ingredients. APPROVAL OF METHOD OF MIXING AND PLACING 22. The method of mixing and placing shall be submitted to the Architect or Engineer in charge before beginning work and shall be subject to his approval. SAMPLE BLOCKS 23. Whenever requested by the Architect or Engineer, the Contractor shall pour sample blocks, eight inches in diameter and 16 inches high, or six inch cubes, as directed, which shall be properly marked for identification and stored as directed by the Architect or Engineer. GENERAL 24. If materials other than screened broken stone, slag or gravel and sand, as herein described be used, the proportions shall be subject to such changes as shall be found to give equivalent results in strength and density to the results obtained by use of the specified proportions and materials. 35 Watson's Building Specifications Section VI 25. It is understood that these proportions and all other proportions given in these specifi- cations are subject to such changes as may be found necessary in order to obtain properly proportioned mixtures after the Architect or Engineer shall have had made careful analyses of the materials proposed to be used. 26. In case such adjustment of the proportions entails a larger proportion of cement to aggregates than that specified, the Contractor will be allowed the actual cost, delivered at the mixer, of such additional cement, the amount to be determined by using the amount as given in the preceding table as a basis. In case a less amount of cement be required, a corresponding amount shall be deducted from the contract price. 27. In any mixture, the matrix (cement and sand mortar) shall exceed the voids in the aggregate (broken stone, gravel, etc.). 28. Reinforced concrete footings shall be poured in one continuous operation, imless other- wise indicated on the plans. 29. "T" beams must have the stem and slab poured in one continuous operation, except in the case of constructions especially designed to secure a positive bond between the several parts. 30. Spandrel beams projecting above the slab shall be poured at the same time as the slab unless otherwise specified or shown on the drawings. 31. Sufficient time shall be allowed after pouring columns and walls and before pouring the beams and slabs at top of same, to allow for shrinkage of columns or walls. 26 Watson's Building Specificntions Section Vn Requirements for Placing Reinforcing Steel, Inserts, Etc. 1. Steel reinforcing shall be secured against displacement during the pouring of the con- crete, by mechanical spacers and chairs, or other positive means, and shall be subject to a rigid inspection by and approval of the Architect or Engineer in charge immediately prior to placing concrete. CLEARANCE 2. The minimum clear distance from the surfaces of the concrete to the steel shall be 2 inches for columns, lj4 inches for girders and beams, 1 inch for slabs 8 inches and more in thickness, and % inch for slabs under 8 inches thick. 3. Main bars in slabs shall be spaced a distance apart not to exceed one and one-half times the thickness of the slab, and cross bars shall always be used at right angles to the main carrying bars. Cross bars shall not be less than J4 inch diameter and spaced a distance apart not to exceed twice the specified maximum distance for main carrying bars. These limits do not apply to wire mesh or other fabricated reinforcement. 4. The clear distance between reinforcing bars shall never be less than twice the maximum diameter of stone or bar used. COLUMN BARS 5. In the case of columns containing longitudinal reinforcing bars, positive means shall be provided for splicing such bars. At the base of the column, proper provision must be made for transmitting the load carried by the reinforcing bars to footings. Unless otherwise shown on the drawings, this shall be done by means of anchor dowels. Coltimn bar splices shall be made at the floor level by means of dowels, unless otherwise shown on the drawings. 6. Column bars 1 inch in diameter and over shall be tied together by horizontal hoops not less than J4 inch diameter and not farther apart than 12 inches. The distance between spirals shall not exceed 3 inches. For column bars less than 1 inch diameter, the size of the tie bars may be one-fourth of the diameter of the column bars. 7. Spirals, hoops and tie bars shall be secured to vertical bars at intervals of not over 12 inches and all spirals shall be provided with satisfactory spacers. ANCHOR BOLTS, ETC. 8. Wherever bolts are to be embedded in the concrete, these bolts shall be placed in position by the Contractor for concrete work, unless otherwise specified. 9. The Contractor for concrete work shall place all anchor bolts for columns, beams, etc., and shall place all anchors and ties for all attachments to the concrete work, such as terra cotta or cast concrete trimmings and facings, brick facings, etc. 10. Wherever pipes, wires, conduits, or other fixtures not otherwise provided for herein, are to be encased in the concrete work, they shall be furnished and placed under separate con- tract, unless otherwise provided for on the plans or in the contract. This Contractor shall not pour the concrete without notifying the other trades sufficiently in advance to allow them to place their work. 37 Watson's Building Specifications Section YII GENERAL 11. All steel for reinforcing shall be placed with great care; all abrupt bends must be avoided, except where one steel member is bent around another. 12. Bending shall be done cold unless otherwise ordered. If bars are heated and blacksmith work done, care must be exercised that the steel is nol burned in the operation and it shall be heated to a low cherry red only. 13. Vertical stirrups shall always pass under the main tension bars, or be rigidly attached thereto. 14. For all floor steel, column spirals and wherever else it is practicable, mechanical means shall be provided for holding the reinforcing bars in place. 15. Reinforcing steel shall be clean, free from scale, grease, paint, oil and rust (except a thin film of red rust, easily rubbed off with the fingers). The Architect or Engineer may require rods to be cleaned, wherever, in his opinion, it is necessary. 16. Unless otherwise shown on plans, all splices in steel shall be made by lapping a sufficient amount to develop the stress in the bar without exceeding tlie allowable adhesive stress as given in Section III. 17. Reinforcing bars shall be wired together at splices and as far as practicable shall be so arranged as to provide continuous contact between the bars, the purpose being to minimize the danger from electrolysis. 18. As far as practicable, electrical conduits, outlet boxes or other apparatus, shall not come into contact with the reinforcing bars. 19. Whenever practicable, concrete inserts shall not be placed in contact with reinforcing bars. 20. When long anchor bolts for setting machinery, etc., are required to be set in concrete before pouring, there shall be provided metal sleeves equal in length to one-half the length of bolt and 1^^ inch greater in diameter, set flush with the surface of the concrete to allow some adjustment of the bolts. All such anchor bolts and sleeves are to be set by means of templates. 28 Watson's Building Specifications Section Vm Placing Concrete in Cold Weather 1. Concrete shall not be placed in freezing weather except by special arrangement with and under the supervision of the Architect or Engineer in charge. 2. Mixing water having a temperature of less than 60° Fahr. shall not be used. 3. When the temperature is below 40° Fahr., the mixing water shall be heated to at least 100° Fahr. 4. When the temperature is below 30° Fahr., the mixing water shall be heated as before, and, in addition, the aggregates shall be heated before using, and the work properly protected by covering. 5. No supports shall be removed from concrete poured at a temperature below 40°, and no load allowed to be carried by same, until it shall have been thoroughly cured and dried by artificial heat. 6. No concrete shall be poured at a temperature below 20° Fahr., without such additional precautions as may be required by the Architect or Engineer in charge. 7. In general, the use of salt or calcium chloride will be allowed only for massive concrete work, and then only by written permission of the Architect or Engineer in charge. If used, salt shall be No. 2 grade common, and shall equal in amount .002% by weight of water for each degree of temperature (Fahr.) under 32°. The salt shall be thoroughly dissolved in the mixing water, the amount specified being equivalent to j4 lb. of salt for each barrel of 4 cu. ft. capacity and for each degree of temperature below 32° Fahr. 8. In addition to the above requirements, the Architect or Engineer may, at his discretion, require the use of 10% excess of cement. 9. For concrete work in cold weather, the use of quick setting cements is preferable, and the amount of mixing water should not be greater than actually required for proper placing and setting. 10. All precautions specified shall be at the Contractor's expense unless otherwise stated in the contract. 11. Concrete shall not be poured against steel forms exposed to the weather when the temperature is below 30° Fahr. 29 Watson's Building Specifications Section IX Forms and Centers STRENGTH 1. All forms for molded concrete work shall be constructed of sufficient strength to obtain the necessary rigidity to prevent motion of the forms while concrete is being placed and shall be strong enough to carry any load which may come upon the concrete within thirty days from the date of pouring. MATERIAL, ETC. 2. Forms shall, in general, be composed of tongue and grooved or square edge sheeting, properly held by joists, studding, posts and bracing against the concrete surfaces. Sheeting shall be as nearly as possible watertight and shall be surfaced on the side next the concrete for all surfaces which will be exposed in the finished work, unless otherwise specified. 3. Forms shall be constructed by experienced and capable workmen only, and shall be true to line and grade and of first-class workmanship throughout. 4. When concrete is to be plastered, rough sheeting shall preferably be used. 5. Sheeting lumber which is used more than once shall be carefully cleaned after each usage. 6. Great care must be taken to clean all saw dust, dirt or debris from forms just before placing concrete, and whenever necessary, forms shall be cleaned out by steam jet or equally effective means. All forms shall be so constructed as to be readily cleaned. REMOVAL OF FORMS 7. In general forms shall not be removed from concrete in less than 14 days of good setting weather at a temperature over 50° Fahr., except in the case of vertical surfaces, etc., which do not carry loads, the forms for which may be removed in from 3 to 6 days. 8. Forms shall not be removed from imder concrete which has been poured at a tempera- ture under 50° Falir., without first determining if the concrete has properly set, without regard to the time element. 9. Forms shall always be removed from columns before removing shores from beneath beams and girders, in order to determine the condition of the column concrete. 10. No forms whatever shall be removed at any time without first notifying the Architect or Engineer in charge, who shall ascertain if the concrete be set sufficiently hard and so notify the Contractor. Such notification shall not be considered to relieve the Contractor of respon- sibility for the construction and for the removal of such forms. 11. All forms shall be designed so that they may be removed with as little damage as possible to the concrete or to the forms. STEEL FORMS 12. When steel forms are used, all bolt and rivet heads shall be countersunk on the side against the concrete, unless otherwise specifically arranged with the Architect or Engineer and the sevei-al pieces must join together neatly. All surfaces must be true, free from bends or other irregularities and free from open holes. 30 Watson's Building Specifications Section DC 13. When steel forms are used in freezing weather, they shall be covered with canvas or otherwise protected from the weather. Pouring of concrete against improtected steel forms in freezing weather will not be allowed. GENERAL 14. Wherever practicable, edges of beams, girders and columns shall be chamfered and sides of beams and girders shall be splayed slightly in order that forms may be more readily removed. 15. All projecting wires and bolts or other devices that are used for holding forms and that pass through the concrete shall be cut off at the surface and the ends depressed with a nail set. 16. In proportioning forms and centering, concrete shall be treated as a liquid of its full weight for vertical loads and one-half its weight for horizontal pressures. 17. Wedges shall have a slope of 1 to 10. 18. Forms for beams and girders shall be cambered % inch for each 20 foot span. 19. Forms for flat slab system of construction shall be cambered J4 inch for each 10 foot span ; camber to start at the edge of the column head. 20. The use of shims shall be avoided as much as possible and when shores carry heavy loads, hardwood shims and wedges may be required at the discretion of the Architect or Engineer. 31. In the removal of forms from buildings, the Architect or Engineer in charge may require reshoring, wherever, in his opinion, it is necessary, and all such shores shall be wedged to a tight bearing and be thoroughly braced. 33. Forms for columns shall be built up of 1>^ inch plank and stayed at intervals of not more than 18 inches vertically, by bands or straps ; or steel forms may be used. 31 Watson's Building Specifications Section X Surface Finish 1. The surface finish for all exposed parts of the structure will be called for on the plans, and the character of finish desired will be indicated by initialing as follows : "W" indicates a cement wash "S" ' " scrubbed finish "R" ' " rubbed finish tfT^I* " tooled finish "M" ' " mortar facing "P»J ' " plastered surface 'SB" " sand blasted surface "C" ' " colored surface 2. If no surface finish be called for, a special flat tool shall be worked between the concrete and the sheeting to force back the coarse aggregates and produce a mortar face, then, after removal of the forms, the entire surface shall be gone over and all cavities, etc., filled with mortar of the same proportions as used in the original -work, the mortar being forced into the cavities by pressure. All fins and projections exceeding j/i inch shall be removed by tooling. All surfaces that have been disturbed either by closing cavities or tooling to remove projections, shall be rubbed down to obtain a uniform color. 3. For all kinds of finish, the surface shall be gone over immediately after tlie removal of the forms and all loose stone and defective places cleaned out, wires and rods cut off at surface and depressed with nail set, and then all holes and ca\ ities shall be filled with mortar of the same mix as used in the body of the work. Projecting fins and inequalities due to bulging of forms, etc., shall be removed by tooling, as directed by the Architect or Engineer in charge. 4. CEMENT WASH FINISH shall consist in the application to the surface of a thin cement grout, composed of one part cement to one part fine sand, applied with a brush and imme- diately rubbed in with a wooden float. 5. SCRUBBED FINISH shall be obtained by removing the forms as soon as practicable and washing away the cement film on the surface by means of a scrubbing brush and water, exposing the aggregates. If the cement has set so that it cannot be washed out with water, then a weak solution of hydrochloric or muriatic acid shall be used, the surface being thoroughly rinsed off afterwards. 6. RUBBED FINISH shall be obtained by rubbing down the surface with a piece of carbor- undum brick, or other abrasive, sufficiently to remove all marks of timber forms and other irregularities. The surface to be rubbed shall be wet, and a thin grout, composed of one part cement to one part fine sand, brushed in during the rubbing. The rubbing shall always be the final operation. A finish application of the cement grout will not be allowed. The cement grout may be omitted entirely by direction of the Architect or Engineer in charge. 7. TOOLED FINISH shall be obtained by removing the surface mortar a sufficient amount to expose the aggregates, by means of stone dressing tools. The surface shall be dressed to a smooth finish equal to fine pointed or crandalled work in stone masonry. Cast stone surfaces, when tooled, shall be ground out in parallel lines by revolving carborundum wheels or equally effective means, using eight cuts to the inch, unless otherwise specified. 8. MORTAR FACE FINISH, if called for, shall consist of a facing, not less than 1 inch thick, composed of specially selected materials, which shall be as uniform as possible for the entire 38 Watson'B Building Specifications Section X job, and proportioned so as to be, as nearly as practicable, of the same strength and consistency as the backing. The surface finish of the mortar face shall be as indicated on the drawings. 9. PLASTERED SURFACES shall be obtained by plastering a coat of mortar on a back- ing of concrete. The surface of the backing shall be rough, in order to give sufficient bond and the mortar shall be thoroughly trowelled on. Plastering shall only be done by skilled labor. 10. SAND BLAST FINISH shall be obtained by means of the sand blast on thoroughly hardened surfaces only, using crushed quartz or other hard material. All cavities shall be filled and pronounced projections removed before using the sand blast. Mouldings, sharp edges, etc., must be properly protected from the blast. 11. COLORED SURFACES will be used only when specifically called for on the draw- ings and described in detail. Only mineral colors shall be used. 38 AVatson's Building Specifications Section XI Waterproofing 1. Concrete, which is desired to have water-resisting qualities, shall, unless otherwise specified, be No. 6 mix, of carefully graded materials so that the percentage of voids shall be as low as practicable, and shall be laid as nearly monolithic as possible. 2. Waterproofing will be divided into four classes, as follows : 1. Integral Method (I. W. P.) — Mixing foreign substances with the concrete. 2. Membrane Method (M. W. P.) — Protecting the concrete surface by means of an independent waterproof layer, usually of fabric impregnated with bitumen. 3. Bituminous Mastic Method (A. W. P.) — ^Applying a coating of bituminous mastic to the surface to be waterproofed. 4. Coating Method (D. P.) — Applying bitumen or other waterproofing material directly to the concrete surface. 3. The method to be used shall be shown on the drawings, by marking as above indicated. INTEGRAL METHODS 4. When waterproofing by the integral method is called for, it shall be done by mixing with the cement or water used the material specified, consisting of alum and soap solution, hydrated lime, or one of the various compounds sold for this purpose, such as Toxment, Ceresit, Trus-con waterproofing paste. Medusa waterproofing compound, etc. 5. If alum and soap be specified, a 5% solution of ground alum and water shall be prepared, and a. 11% solution of soap and water. The alum solution shall be mixed with the mortar to the amount of one-half the ordinary gaging water. The soap solution shall then be applied in amount required to obtain the desired plasticity. (From Prof. Hatt.) 6. If hydrated lime be called for, 5% by weight (of the weight of the cement) of thoroughly hydrated lime shall be added to the mixing water or an equivalent amount may be mixed dry with the cement. Care shall be taken to insure that the lime be completely hydrated. 7. If the use of any of the patented compounds be called for, the work shall be done in strict accordance with the instructions issued by the manufacturers thereof. 8. The integral method shall not be used with a leaner mixture than 1-2-4 (No. 6). 9. If so indicated on the plans, the integral waterproofing method may be used for a mortar coat applied to the body of the concrete, which shall be 1 inch thick unless otherwise specified, and mixed 1 to 2. 10. When the character of the integral method is not shown on the drawings, either Toxment, Ceresit, Trus-con or Medusa compound shall be used, or other material may be substituted with the permission of the Architect or Engineer. MEMBRANE METHODS 11. The membrane method shall consist of alternate layers of cementing material or binder and fabric, the first and final layer being, in all cases, composed of the binder. The number of layers, or ply, shall refer to the number of layers of fabric used and shall be as indicated on the drawings. The binder shall be either asphalt or coal tar pitch, as specified. 34 For head of feet (1 « " 1 foot ^ (l-2-3J^), the coarse aggregates being 1 inch maximum size. 17. No allowance shall be made for direct bearing on rock or hard pan when tapered or pointed piles are used. 18. No piles shall be loaded eccentrically nor shall any concrete pile be used when driven out of plumb more than y^ inch per foot of length. 19. The minimum distance, center to center, of piles shall be not less than 3 feet. 20. Payment shall be made per foot of piles ordered and driven. 42 Watson's Building Specifications „ „ „ Seebon XV Flat Slab Types of Floor Construction RULES FOR COMPUTING. Based upon rulings governing the design of flat slab floors in the City of Chicago, as adopted August 18, 1914. 1. Flat slab construction is defined as consisting of reinforced concrete slabs supported directly on reinforced concrete columns or steel columns, with or without plates or capitals at the top; the whole construction being monolithic and without visible beams or girders. The con- struction may be such as to admit the use of hollow panels in the ceiling or a smooth ceiling with depressed panels in the floor. 3. The column capital shall be defined as the flare at the top of the column to meet the under side of the slab. slab 3. The abacus shall be defined as that part of the column capital directly supporting the 4. The panel length shall be defined as the distance center to center of columns on the side of a square panel or the average distance center to center of columns on the long and short sides of a rectangular panel. 5. The least dimension of any concrete column shall not be less than 1/12 the clear height of the column, or the unit stresses shall be reduced as provided for in Paragraph 8, Section III. 6. The minimum thickness of the slab in inches shall be determined by the formula : t = 0.023 L"^^ 7. In the formula herein above given, t = Total thickness of slab in inches. L = Panel length in feet. w = Total live and dead load in pounds per square foot. 8. In no case shall the slab thickness be less than 1/33 of the panel length for floors, and 1/40 of the panel length for roofs, and also not less than 6 inches. 9. The abacus shall be not less than 2^ inches in thickness and its side or diameter shall be not less than 25/100 of the panel length. No part of the profile of the column capital shall come within a line beginning at the under side of the slab and at a distance from the center line of the column equal to 1/10 L and making an angle of 45° with the vertical on the axis of the column. 10. For purposes of establishing the bending moments and the resisting moments of a square panel the panel shall be divided into strips known as strip "A" and strip "B." Strip "A" shall include the reinforcement and slab in a width extending from the center line of the columns for a distance each side of this center line equal to }i of the panel length. Strip "B" shall include the reinforcement and slab in the half width remaining in the center of the panel. At right angles to these strips, the panel shall be divided into similar strips "A" and "B," having the same width and relations to the center line of the columns as the above strips. These strips shall be for designing purposes only, and are not intended as the boundary lines of any bands of steel used. 43 Watson's Buflding Speciflcntions Section XV 11. These strips shall apply to the system of reinforcement in which the reinforcing bars are placed parallel and at, right angles to the center line of the columns, hereinafter known as the two-way system and afso to the system of reinforcement in which the reinforcing bars are placed parallel, at right angles to and diagonal to the center line of the columns hereinafter known as the four-way system. In the formulas hereinafter given W = Total live and dead load per lineal foot of each strip. L = Panel length in feet. TWO-WAY SYSTEM. 12. For interior panels the negative bending moment taken at a cross-section of each strip "A" at the edge of a column capital or over it, shall be taken as -^ . The positive bending moment taken at a cross-section of each strip "A," midway between column centers shall be taken as ^~. The positive bending moment taken at a cross-section of each strip "B" in the middle of the panel shall be taken at -^^^. The negative bending moment taken at a cross-section of each strip "B" on the center line of the column shall be taken at -g^- FOUR-WAY SYSTEM. 13. For interior panels, the negative bending moment taken at a cross-section of each strip "A" at the edge of the column capital or o\er it, shall be taken as ^f-- The positive bending moment taken at a cross-section of each strip "A," midway between column centers shall be taken as^^||^. The positive bending moment taken at a cross-section of each strip "B" in the middle of tlie panel shall be taken at -^g-- 14. In four-way systems, the negative bending moment in strips "B" on a line between the columns shall be assumed to be equal to -^g- . The unit tensile stresses on the concrete shall not exceed 50 lbs. per square inch, or else sufficient reinforcement must be provided to resist the entire bending moment. GENERAL. 15. For wall panels supported on concrete columns and girders, the bending moments shall be increased 10% over the bending moments as obtained for interior panels and the reinforce- ment shall be increased accordingly. 16. For wall panels supported upon bearing walls, the bending moments shall be increased 20% over the bending moments as given for interior panels and the reinforcement shall be correspondingly increased. For all wall panels the amount of reinforcement at right angles to the wall shall be increased 10% in addition to the increase in moments specified above. 17. For the purpose of making the calculations of the bending moment at the sections away from the column capital, the point of inflection shall be considered as being J4 the distance center to center of columns, both crosswise and diagonally, from the center of the column. 18. The tensile stress in steel and the compressive stress in the concrete to resist the bend- ing moment, shall be calculated on the basis of the reinforcement and slab in the width included in a given strip, and according to the rules for computing given in Section II and unit stresses given in Section III. 19. The steel shall be considered as being concentrated at the center of gravity of all the bands of steel in a given strip. U Watson's Building Specifications Section XV 20. For the four-way system of reinforcement, the amount of steel to resist the negative bending moment ovei: the support in each strip "A" shall be taken as the sum of tlie areas of steel in one cross band and one diagonal band. The amount of steel to resist the positive bending moment of each strip "B" shall be considered as the area of the steel in a diagonal band, and the amount of steel to resist the positive bending moment in each strip "A" shall be considered as the area of the steel in a cross band. 21. For the two-way system of reinforcement, the amount of steel to resist the bending moment in any strip shall be considered as the area of steel included in the width of the strip. 22. in both systems of reinforcement the compressive stress in the concrete in any strip shall be calculated by taking the area of steel considered for each strip and applying it in the beam formulas given in Section IV. RECTANGULAR PANELS. 23. When the length of a panel does not exceed the breadth by more than 10%, all com- putations shall be made on the basis of a square with sides equal to the mean of the length and breadth. In no rectangular panel shall the length exceed lyi times the breadth. 24. For panels with length more than 10% in excess of the breadth, the slab shall first be designed for a bending moment based on an assumed square panel with sides equal to the mean of the length and breadth of the rectangular panel. 25. For the four-way system of reinforcement, the amount of steel found for the positive moment of each strip "B" by designing in this manner shall be that used in the diagonal band. For the positive moment in each strip "A," the required amount of steel in the crossband shall be obtained by multiplying the steel used in the design of the assumed square panel by the cube of the ratio found by dividing the length or breadth of the rectangular panel by the side of the assumed square panel, for the long and short sides of the panel, respectively. The compressive stresses shall be calculated on the basis of a width equal to one-half of the side of the assumed square panel, and on the assumptions used in the calculations of compressive stresses in square panels. In no case shall the amount of steel in the short side be less than 2/3 of that required for the long side. 26. For the two-way system of reinforcement, the amount of steel to be used for the positive and negative moment of each strip "B" shall be obtained by multiplying the steel used in the design of the assumed square panel by the cube of the ratio found by dividing the length or breadth of the rectangular panel by the side of the assumed square panel, for the short and long sides of the panel, respectively. The method of obtaining the amount of steel required for each strip "A" shall be the same as that given above for the four-way system. BEAMS. 27. Wherever necessary, girders or beams shall be constructed under walls and around openings and to carry concentrated loads. 28. The slab may be computed as a beam without increasing its depth, provided that a width of slab be used not greater than four times its thickness and that the clear span be not greater than twenty times the depth of the slab. 29. All spandrel wall beams, except as hereinafter provided for, shall be designed to carry J4 of the panel load in addition to all other loads directly supported by them. When capitals are used on wall columns in the four-way system, spandrel wall beams shall be assumed to carry 1/6 of the panel load in addition to all other loads directly supported by them. 45 Watson's Building Speciflcations Section XV 30. When beams are placed under a continuous slab of such construction, in order to relieve the slab from concentrated loads, such as walls, the beams shall be designed to carry such loads and in addition 1/6 of each panel load adjacent to such beams. PLACING STEEL. 31. Approved spacers and supports shall be used in securing steel reinforcing. The bars shall be secured in place at intersections by wire or other satisfactory fastenings. The spacing of bars shall not exceed the total thickness of the slab. Steel to resist negative moments shall extend J4 oi the panel length beyond the center line of the columns in both directions. All splices in bars in strips "A" shall be made over the column head. The length of the splice beyond the center line of the coltunn in both directions shall be at least 2 feet. The splicing of adjacent bars shall be avoided as far as possible. 33. Slab bars which are lapped over the column, the sectional area of both being included in the calculations for a negative moment, shall extend not less than 25/100 of the panel length beyond the column center. TESTS. 83. Flat slabs when tested for two adjacent panels with a load equal to twice the live load shall deflect at the center not more than 1/500 of the panel length, after the test load has been in place for 24 hours and shall recover not less than 80% of the total deflection within 7 days after the load is removed. Such test shall not be made until the concrete shall have had at least 60 days of good setting weather at a temperature of 60° F. or more. Slabs selected for tests shall be thoroughly dry at the time of testing. OTHER SYSTEMS. 34. When the spacing of the columns is irregular, triangular or pentagonal, the width of the assumed strips shall be such that said strips shall cover the entire area of the slab, and the bending co-efficients for each strip shall conform to those given herein for strips of similar span in rectangular systems. 46 Watson's Building Specifications Section XVI Floor Finish, Etc. CEMENT GROUND FLOOR FINISH 1. Concrete floors laid directly on the soil shall, unless otherwise provided for, be laid on a bed of cinders, gravel or sand, 6 inches thick, carefully compacted and screeded to grade. The concrete floors shall be not less than 5^ inches thick, comprising a base course of 4 inches and finish coat 1^ inches thick. 2. The base course, if not reinforced, shall be composed of No. 9 (1-3-6) concrete; if reinforced of No. 7J^ (l-2J^-5) concrete. If reinforcement is called for, it shall consist of ^ inch round rods spaced 6 inches on centers, both ways, and 1 inch from the lower surface of the concrete, unless the reinforcement be shown on the plans. 3. The finish coat shall be laid after the base has attained hard set and shall be composed of 1 part cement to 1^ parts sand (using a silicious sand with grains from J^ inch down), thoroughly mixed with just sufficient water to make a stiff paste. 4. The surface of the base shall first be thoroughly cleaned of dirt and laitance and soaked with water. Then grout the base with a neat cement grout. The finish shall then be laid in blocks 4 to 5 feet square, always having a joint between columns. Tamp finish coat until the moisture is brought to the surface, level up and trowel immediately. 5. When shown on drawings, or otherwise called for, specially prepared iron dust or other hardening substance shall be added to the finish coat, in accordance with the Manufacturer's specifications for the use of same or in accordance with such special instructions as may be given by the Architect or Engineer. CEMENT FINISH ON SLABS 6. Concrete floors or slabs shall be finished the same as specified for ground floor finish in Paragraphs 3, 4 and 5. 7. Unless otherwise specified, the topping or finish shall not be applied until the comple- tion of the structural concrete work. 8. When a floor hardener is specified, it shall be used strictly in accordance with instruc- tions furnished by the manufacturer. 9. When the "Master Builders" or other special method of floor finish is specified, it shall be laid in accordance with specifications furnished by and under the supervision of the agent of such method. 10. The Contractor for cement finished floors shall employ only skilled labor for such work, and on the completion of the building shall thoroughly scrub and clean up his work. 11. Only mineral colors shall be employed in tinting cement floors. WOOD FLOOR ON CONCRETE— CLASS "A" 13. On top of the concrete slab shall be laid a 6 inch slag or cinder concrete fill, in which are embedded 4 inch by 6 inch beveled treated strips 3 feet on centers. The fill shall be com- posed of No 9 (1-3-6) concrete if of slag, or No. 6 (1-2-4) concrete if cinders are used. As far as practicable, all pipe and conduits shall run under the strips. The strips shall be carefully leveled and blocked up before placing the fill, which shall be kept about % inch below the top 47 Watson's Building Specifications Section XVI of the strip. On the strips shall be laid a rough floor composed of 3 inch plank SIS, No. 2 common flooring, with broken joints. On top of this lay a wearing surface of l}i inch by 3j4 inches D. & M. No. 1 factory maple flooring, ends matched, laid at right angles to subfloor, and bored for nailing. The 2 inch subfloor must be of thoroughly seasoned lumber. The strips to be embedded in the concrete fill shall be dipped for at least thirty minutes in hot carbolineum (Carbolineum Avenarius or equal) and wherever cut afterwards shall have an additional swab- bing of the same material. Before laying the top floor, give the under floor a good mopping of hot carbolineum. 13. When so indicated on the drawings or whenever it is found necessary to lay the sub- floor before the concrete has thoroughly dried out, a layer of tarred roofing paper shall be laid over the concrete and on top of the strips. WOOD FLOOR ON CONCRETE— CLASS "B" 14. Provide concrete fill as for Class "A," but use 4 inch by 4 inch sleepers, 18 inches on centers. Omit subfloor, nailing the finished maple floor directly on the sleepers. All materials and workmanship for Class "B" floor are to be the same as specified for Qass "A." WOOD FLOOR ON BITUMINOUS BASE— CLASS "C" 15. On top of the concrete slab shall be laid a 1 inch layer of Bituminous concrete, com- posed of a mixture of fine sand thoroughly mixed with specially prepared tar in the proportion of not less than 50 or more than 60 gallons of tar to each cubic yard of sand. The sand shall be dry before mixing and neither tar nor sand hotter than 225° Fahr. when mixing. The mixture shall be spread evenly lyi inches thick over the surface. 16. On top of the soft material shall be laid 2 inch plank, using No. 2 common flooring, and bedded on it by hammering tmtil the proper stability is obtained and the plank brought to a proper level, and toe-nailed together. If, after hammering, any plank is below the proper level, the plank should be taken up and more of the top coat spread on. 17. Seasoned material only shall be used for the subfloor. 18. The top coat shall contain sufficient tar to meet the following test : Heat 15 to 20 cubic inches to 175 to 200° Fahr. and place in a tight vessel and pat to 1 inch thick. The tar must then show on the surface. 19. The plank and maple finish shall be as specified in Paragraph 12. ASPHALT FLOORS 20. When asphalt finished floors are called for the finish shall consist of 1J4 inches of asphalt mastic laid on the concrete base. The mastic blocks shall be delivered on the ground marked with the name of the brand. Washed torpedo gravel and sand, crushed hard limestone or granite, or other equally good material, shall be added to the melted asphalt in the proper percentage to give the required hardness and the temperature of the mixture brought to 450° Fahr. The gravel or stone shall be thoroughly dry before being put into the melted mastic and shall be clear, well graded material, containing no particles larger than will pass through a J4 inch mesh. 21. The asphaltum shall have a specific gravity greater than unity at 77° Fahr., shall be 95% soluble in carbon bisulphide and shall not flash under 350° Fahr. Asphalt floors shall be laid in two layers of }i inch each and joints shall overlap. The top shall be rubbed smooth as 48 Watson's Building Specifications Section XVI fast as laid, using limestone dust or cement on the surface while rubbing. Before applying the mastic, clean the surface of the concrete slab thoroughly and paint with asphaltum paint for a binder. After floors have been finished put 3 inch fillet around all walls and posts. 23. Asphalt floors shall be laid by experienced workmen only, and shall be guaranteed against disintegration, buckling or cracking for a period of five years. WOOD BLOCK FLOORS 23. When wood block floors are specified, a dry mixture of 1 part cement to 2 parts sand shall be laid to a thickness of 1 inch on the concrete slab and carefully screeded to grade. Just before laying the block, this layer shall be sprinkled with a sprinkling can and the block laid thereon and lightly tamped or rolled. Block shall be creosoted Yellow Pine, impregnated with 10 lbs. of creosote oil (No. 1) per cubic foot. When so indicated on the plans, blocks shall be dipped twice (30 minutes each) in Carbolineum Avenarius, or equal. Fill all joints with clear fine sand. No blocks should be laid in contact. Allow at least J^ inch clear between all blocks. GRANOLITHIC FLOORS 24. When granolithic-floors are called for on the drawings, the floors shall be laid in accord- ance with the specifications given herein for cement finish floors, excepting that the aggregate used shall be crushed granite, or equally hard, selected material and the mixture shall be 1 part cement, 1 part sand and 1 part stone from }4 inch to the smallest size, excluding dust. All materials shall be first grade. GENERAL 25. Concrete stairs and steps shall always be finished with safety treads of an approved make. 26. Sidewalks shall have a finish coat composed of 1 part cement, 1}4 parts sand and 2 parts J4 inch stone or 1 part cement to 2j4 parts well graded sand under J4 inch may be used. The finish coat shall be 1^ inches thick when laid on base already set, in accordance with instruc- tions given in Section V, or 1 inch thick when laid at the same time as the base. Sidewalks and floors shall be finished by experienced workmen only. 37. Concrete cvurbs shall be composed of No. 6 (1-2-4) mix, and shall have the edge pro- tected by special steel strips of approved make. 49 Watson's Building Specifications Section XVH Inspection and Tests 1. All materials shall be purchased subject to inspection by the Architect or Engineer in charge, or their authorized assistants, and to such tests and analyses as the Architect or Engineer may make or require. 2. The Architect or Engineer will have an Inspector on the work, whose duties will be to see that these specifications, the plans and contract are correctly interpreted and carried out. 3. On the completion of the work and before it has been accepted, the Architect or Engineer may cause final tests to be made at the expense of the Contractor, by loading the structure with twice the specified live load applied statically. These tests will not be made on concrete which has had less than 60 days of good setting weather at a temperature of over 60° Fahr. The static load shall be held in place not less than 24 hours. Under such loads there shall be no deflection of slabs or beams exceeding 1/800 of the span, nor any other indication of weakness in any part of the structure. 4. When necessary to make tests on concrete less than 60 days old, the test load shall be reduced to an amount proportionate to the strength of the concrete at the age tested, the proper reduction to be determined by the Architect or Engineer in charge. 5. In event of failure of any part of the structure under test, the Architect or Engineer may require tests to be made of all such other parts as he may deem advisable, the expense of such tests to be borne by the Contractor. 6. One satisfactory test only of not more than two full panels of floor shall be required at the Contractor's expense, unless otherwise agreed upon. A panel is defined as the area of one span of slab. 7. The Contractor shall, at the request of the Architect or Engineer in charge, cast standard cubes or cylinders for testing, at the time of pouring each floor slab, tier of columns or other parts of the building, which cubes shall be tested by an approved laboratory, in order to determine the strength of the concrete. The cost of such tests shall be borne by the Contractor. 8. Unless otherwise specifically agreed, no concrete shall be poured in the absence of the Inspector representing the Architect or Engineer. 50 Watson's Building Specifications Section XVlli General Provisions UNIT SYSTEMS 1. Concrete buildings built on the Unit system, in which the several parts are molded separately and erected into place, shall be subject to all the restrictions given herein, the same as for monolithic construction. 2. When proper provision is made for bonding unit slabs into unit beams and girders, the usual assumption for the "T" beams may be used. 3. When members are made on a jarring machine, or similar device, to increase the strength of the concrete, the unit stresses used may be increased proportionately to the increased strength, the percentage of increase to be determined by the Architect or Engineer in charge. EXPANSION JOINTS 4. Expansion joints in concrete work shall be provided at all points where cracks would naturally occur, and in mass concrete, walls, etc., shall, in general, be spaced not to exceed 50 feet apart. In reinforcing to provide against cracking, due to contraction of concrete, the amoimt of reinforcement provided shall not be less than 25%. of the concrete area. Expansion joints shall be lubricated by a coating of oil to prevent adhesion of the surfaces, and the two sections shall be keyed together by concrete keys. Between the surfaces, there shall be at least two thicknesses of tar paper. RETAINING WALLS 5. In the design of reinforced concrete retaining walls, the lateral pressure, due to the back- filling, shall be ascertained by means of Rankine's method of analysis, assuming the weight of ordinary earth fill as equal to 100 lbs. per cubic foot. The resultant of the lateral pressure shall be assumed to act at a point 1/3 the height of the wall from the base. All offsets at back of retaining walls shall be sloped away from the wall and the backs of all retaining walls shall be waterproofed before backfilling. 6. In the case of mass concrete vertical retaining walls, the width of the footing should not be less than 30% of the height for walls not surcharged and 40% for walls which are surcharged, imless otherwise shown on the drawings. 7. For reinforced concrete retaining walls, the same relation of width of footing to height of wall as given above may be used, provided that approximately 1/3 of the width of the footing lies in front of the wall and 3/3 to the rear. When a greater proportion than this is in the rear of the abutment, the ratio of width of footing to height must be increased. 8. Whenever the material back of a retaining wall is subject to saturation with water, the wall must be designed to resist the full theoretical hydraulic pressure. ROOFS 9. All concrete roofs shall be thoroughly waterproofed, using, unless otherwise specified, not less than four-ply tar and gravel roofing, on slopes of not less than J4 inch to the foot. 10. Roof slopes may be obtained by use of a cinder fill, finished by a lyi inch coat of 1 to 2 mortar, troweled to a smooth finish. 11. When roofing is applied directly to the concrete, the surface shall be troweled to a smooth finish. Reglets shall always be provided in concrete or brick parapet walls. 51 Watson's Building Specifications Section XVin TILE AND CONCRETE 12. When tile and concrete are used in combination, the tile shall not be assumed to carry any part of the load. When two reinforcing bars are used in such construction, the width of the concrete beams shall be not less than 5 inches. The tile shall be thoroughly wet before placing concrete. 13. When steel tile are used with concrete, the tile shall be so made as to be held rigidly in place during the placing of the concrete. CUTTING 14. No cutting through concrete will be allowed except by the use of electric power tools, approved by the Architect or Engineer in charge. CHIMNEYS, ETC. 15. When concrete is used for chimneys or other conduits for heated gases, they shall always be lined with firebrick or tile, with an air space between the fire lining and the concrete. DOWNSPOUTS 16. When downspouts are en»:ased in concrete, they shall be of cast or wrought iron, care- fully caulked and provide a non-leakable conduit independent of the concrete. 52 Watson's Building Specifications Section XIX Designing Tables and Data TABLE OF WEIGHTS AND VOLUMES Portland Xement weighs per barrel, net 376 lbs. Portland Cement weighs per bag, net 94 lbs. Natural Cement weighs per barrel, net 282 lbs. Natural Cement weighs per bag, net 94 lbs. Portland Cement is assumed in standard proportioning to weigh, per cubic foot 100 lbs. Packed Portland Cement, as in barrels, averages per cubic foot, about 115 lbs. Loose Portland Cement averages per cubic foot, about 92 lbs. Volume of Cement Barrel, if cement is assumed to weigh 100 lbs., per cubic foot 3.8 cu. ft. American Portland Cement Barrel averages between heads about 3.5 cu. ft. Foreign Portland Cement Barrel averages between heads about 3.25 cu. ft. Natural Cement Barrel averages between heads about 3.75 cu. ft. Weight of Paste made from neat Portland Cement averages per cubic foot about 137 lbs. Volume of Paste made from 100 lbs. of neat Portland Cement averages about . . 0.86 cu. ft. Volume of Paste made from one barrel of neat Portland Cement averages about 3.2 cu. ft. Weight of Portland Cement Mortar in proportions 1 to 2^ averages, per cubic foot 135 lbs. Weight of Concrete and Mortar varies with the proportions as well as with the materials of which it is composed Weight of Portland Cement Concrete per cubic foot : Cinder Concrete averages 96 lbs. Conglomerate Concrete averages 150 lbs. Slag Concrete averages 132 lbs. Gravel Concrete averages 150 lbs. Limestone Concrete averages 148 lbs. Sandstone Concrete averages 143 lbs. Trap Concrete averages 155 lbs. Loose unrammed Concrete is 5% to 25% lighter than concrete in place, varying with the consistency. 63 Watson's Bnilding Specifications Section XDE TABLE OF WEIGHTS AND ANGLES OF REPOSE (0) Approximate NAME "" ■ Anthracite, broken, of any size, loose Anthracite, broken, moderately shaken Anthracite, solid Ashes of soft coal, solidly packed Cement, hydraulic, American Portland, thoroughly shaken. Coal, bituminous, solid Coal, bituminous, broken, of any size, loose Coal, bituminous, broken, moderately shaken Coke, loose, good quality Earth, common loam, dry, loose Earth, common loam, dry, shaken Earth, common loam, dry, rammed Earth, common loam, slightly moist, loose Earth, common loam, more moist, loose Earth, common loam, more moist, shaken Earth, common loam, more moist, packed Earth, common loam, as soft flowing mud Earth, common loam, as soft flowing mud, well pressed. . . Gravel, about the same as sand , Mud, dry, close Mud, wet, moderately pressed Mud, wet, fluid Petroleum , Salt, coarse Sand of pure quartz, dry, loose , Sand of pure quartz, voids full of water , Sand of pure quartz, very large grains , Water, pure , Values of 21" 15 35 40 45 35° 30° 35° 0° ANGLES AND COEFFICIENTS OF FRICTION* Dry masonry and brick work Masonry with brick work with damp mortar . . . Timber on stone Iron on stone Timber on timber Timber on metals Metal on metals Masonry on dry clay Masonry on moist clay Earth on earth Earth on earth, dry sand, clay and mixed earth . Earth on earth, damp clay Earth on earth, wet clay Earth on earth, shingle and gravel tan 0.6 to 0.7 0.74 about 0.4 0.7 to 0.3 0.5 to 0.2 0.6 to 0.2 0.25 to 0.15 0.51 0.33 0.25 to 1.0 0.38 to 0.75 1.0 0.31 0.81 31° to 35° 36J4° 22° 35° to 16%° 26>4° to 11%° 31° to 11%° to 8>^° 27° 18J4° to 45° to 37° 45° 17° to 48° 14' 14 21 39 Average Weight in Lb8. per Ou. Pt. 52-56 56-60 93.5 40-45 110 84 47-52 51-56 23-32 72-80 82-92 90-100 70-76 66-68 75-90 90-100 104-112 110-120 80-110 110-130 104-120 54.8 45 90-106 118-129 117 62.417 tan 1.67 to 1.43 1.35 2.5 1.43 to 3.33 2 to 5 1.67 to 5 4 to 6.67 1.96 3. 4 to 1 2.63 to 1.33 1 3.23 1.23 to 0.9 'From Bankine's Applied Mechanics. 54 Watson's Buildbig Specifications Section XIX Propoi'Ti'of7s of Mi A to re AlattmJ For / Cu. fc/. Concrete (jranJ %* & Under ■Stone /"Si undtr Vost Jcreemd oot. J/Sne2(i' * under J/i/sr screenev oor. 1 4 1 ^4 1 ^' 1"^ \t 1 ^" 1^ Z 3 I.S4- 0.4-7 0.73 1.70 O.SZ 0.77 /.73 0.S3 0.79 z 4 1.3^ •^1 .8/ l.4 .39 .98 z'/z. A I.Z4 !^7 .7J- /.3S .sz .s^ /.38 .S3 ■84 Z'/z S /./O ^z .83 J./9 4i> .91 I.Z' .•^6 .92 z'/g G a.°>8 .37 .39 J.07 itl .S7 J.07 41 .96 3 S A03 .47 .78 /// .SI .8S- J. 14 .SZ .87 3 6 0.9Z ffZ .84 1.0 1 4{. .SZ /.az. fi-7 .93 3 7 0.84- .38 .39 0.91 :^Z .S>7 0.9Z .4Z .sa ^ 6 0.83 .vT/ .77 .30 .ss .SZ .9Z .SC .84 4 7 0.77 ^7 .81 .83 ^/ .69 .34- .SI 90 4- a 0.71 .4-3 .84. .77 ^7 .93 .78 .48 .95 4 3 0.(>S .40 .83 •71 .43 ■97 .73 .44 /.Ol RETAINING WALL EARTH PRESSURES s X 9=0° *=45' e==tan'-^ 1 UNIT PRESS TOTAL PRESS. UNIT PRESS. TOTAL PRESS. UNIT PRESS. TOTAL PRESS. UNIT PRESS. TOTAL PRESS. UNIT PRESS. TOTAL PRESS. UNIT PRESS. TOTAL PRESS. 6 103 309 424 1273 172 516 499 1498 229 688 536 1610 8 137 54 9 566 2263 229 917 666 2663 306 1222 716 2862 10 172 858 70 7 3536 286 1432 832 4160 382 1910 8 94 4472 12 206 1235 84 9 5091 344 2062 998 5990 458 2750 10 73 6440 14 240 1681 990 6930 401 2807 1165 8154 535 3743 1252 8765 16 275 2196 1131 9051 458 3666 1331 10650 61 1 4889 1431 1 1448 18 309 279 9 12 73 1 1455 516 4640 1498 13479 688 6188 1610 14490 20 343 3431 14 14 14 142 573 5 72 8 16 64 16641 764 763 9 1789 17889 22 377 4152 1556 171 12 63 6 93 1 1831 20136 840 9244 1968 2 1645 24 412 4941 1697 20364 687 8249 1997 23963 917 11000 2147 25640 26 446 5779 1838 23900 745 9681 2163 28IZ3 993 1291 2326 30232 28 480 6726 1980 27719 802 1 1 228 2330 32616 1070 14973 2504 35062 30 515 7721 2121 31820 859 12889 2496 3 7442 1146 171 89 2683 40249 32 549 8784 2263 36204 917 14665 2 663 42601 1222 19557 2862 45795 34 5 83 9917 2404 40871 974 16555 2 829 48092 1299 22078 3041 51698 36 61 8 11118 2546 45821 1031 18560 2 995 53917 1375 24752 3220 57959 38 652 12387 2667 51053 1088 20680 3162 60074 1451 27578 3399 64578 40 686 13726 2828 56569 1 146 22914 3328 6 6 564 1528 30558 3578 71554 Note:- Values were computed from RanKine's formulae for earth pressure. Direction of pressure is porollel to surfocs of earth. e=ongle of surchorj*. ♦-anqle of repose. Weight of eorth ossumed at 100 lbs. per cubic foot 55 Watson's Building Speoiflcations Section SIX Ft^0P£RT/E5 OF Pm/N 3tEEL/?0D5. Square /fod^ S/ze Pouncf /foc/s Pm'meter M/eiqif per J/Atal Toot Sfct/ona? /frea Jfct/o/iaF /Irea li^eiffifper J/aeo? foot Orcum- fire/Tce 1.00 in. .2iz /6s. .06ZS ° '4' .0^31°' ./fe? ]hs ,7SSJ/i. i.zs ■■ 333 - ,0977 ■ ^e" .074.7 - .26/ - .S8Z • ISO " .■1-78 .. tl^Ola .. % Jio4- - .J 75- . JJ7& - his •• .(.SI ■■ ./f/-#- ■• ¥ .iSos u tS^n '• /.J 7 • Z.oo •■ .8S0 .. *ZSo . yz JfU ' ,&i.8 u /.,5"7 .' z.zs ■■ /%07i ' .3/6 ► %^ ^z-^s . ,a'fs , /.76 ' Z.So ■■ /.3as » J9I ■■ % ,Zo7 - /.044- .. J.9<. u 3.00 •' /.9/3 . .S(>? ■■ % .^z .. /.Soz . 2.3k .. 3.S0 " Z.4>03 ■■ .76i> •• 7& .60/ . ^.<;-?4 .• Z.7S ' ■4. 00 ■■ 3.^00 .. /, /' .7 as . J1.670 .. 3./i- - 4. So ' -^.303 '■ /.Z46 ~ \y& .394- .. 3.379 " J.^3 * S-oo •■ S,3IZ, ■■ /.S& 3 /V hzzj - 4,173 H J.93 >, yS.SO ■■ 6.^za ■■ /.8S/ •• t% /.-fS^ .. S:049 " 'f.dZ. « 6.0a " 7.6SO -. 2.2S0 - I'/z h7i>7 - 6.006 .. ^.7/ - 56 /