■^ QfotncU Hniwerattg Siihrara Stliatu, N«m ^ortt BOUGHT WITH THE INCOME OF THE SAGE ENDOWMENT FUND THE GIFT OF HENRY W. SAGE 1891 ENGINEERING LIBRARY Cornell University Library TK 301.J35 Electrical meters; Cornell University Library The original of this book is in the Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924004687525 ELECTRICAL METERS UNIVERSITY OF WISCONSIN EXTENSION TEXTS A series of Industrial and Engineering Education Textbooks, developed under the direction of Dean Louis E. Reber, University of Wisconsin Extension Division Norris and Smith's SHOP ARITHMETIC Norris and Craigo's ADVANCED SHOP MATHEMAT- ICS Hills' MACHINE DRAWING George's ADVANCED SHOP DRAWING Wooley and Meredith's SHOP SKETCHING Longfield's SHEET METAL DRAFTING Hobbs, Elliott, and Consoliver's GASOLINE AUTOMOBILE Norris, Winning, and Weaver's GAS ENGINE IGNITION Consoliver and Mitchell's AUTOMOTIVE IGNITION SYSTEMS Shealy's HEAT Shealy's STEAM BOILERS Shealy's STEAM ENGINES Jansky's ELECTRICAL METERS J Q/yisliv s THEORY AND OPERATION OF D.-C. MACHINERY ELEMENTARY MAGNETISM AND ELECTRICITY OF RADIOTELEG- Jansky's PRINCIPLES RAPHY Jansky and Paber's PRINCIPLES OF THE TELE- PHONE Part I. — Subscribers' Apparatus Hool's ELEMENTS OF STRUCTURES Hool's REINFORCED CONCRETE CON- STRUCTION Vol. I. — Fundamental Principles Vol. II. — Retaining Walls and Buildings Vol. m. — Bridges and Culverts Blair's SHOW-CARD WRITING MATERIALS OF CONSTRUCTION Wines' STRENGTH OF MATERIALS Jansliy's ELEMENTS OF STORAGE BATTERIES Koehler's THE PROPERTIES AND USES OF WOOD Sweeney's BOOKKEEPING AND INTRODUC- TORY ACCOUNTING Gardiner's PRACTICAL FOREMANSHIP Jamieson's PRACTICAL BANKING CrdTu/'tfliBY ? MANAGEMENT IN THE FACTORY KoeUer and Thelen's THE KILN DRYING OF LUMBER Felz's SELLING AT RETAIL ENGINEERING EDUCATION SERIES ELECTEICAL METERS PREPARED IN THE EXTENSION DIVISION OP THE UNIVERSITY OF WISCONSIN BY CYRIL M. JANSKY, B. S., B. A. ABBOCIATB PBOFEBSOR OF BLBCTBICAIi ENGINEERING THE TJNIVER8ITT OF 'WZBCONSIN Second Edition ReVIBED and ENIiARGED Sixth Impression McGRAW-HILL BOOK COMPANY, Inc. NEW YORK: 370 SEVENTH AVENUE LONDON: 6 & 8 BOUVERIE ST., E. C. 4 1917 Copyright, 1913, 1917, by the McGraw-Hill Book Company, Inc. PHINTED IN THE UNITED STATES OF AMERICA THE MAPLE PRESS COMPANY, YORK, PA. PREFACE TO SECOND EDITION The many new developments in electrical meter design, since the publication of the first edition of this text, has necessitated the omission of some and the addition of much new material in the revised edition. The description of most obsolete meters has been omitted and several new designs are explained. The chapter on Instrument Errors has been almost entirely rewritten and expanded so as to include many experimental results. The influence of frequency and wave form in producing errors in different classes of meters has been added. There has also been added a chapter on In- strument Transformers. Only so much of the theory of instru- ment transformers is given as is necessary for an understanding of their function in connection with meters and their testing. C. M. J. Universitt op Wisconsin, Madison, Wisconsin, AprU, 26, 1917. PREFACE TO FIRST EDITION Efficiency is the shibboleth of the modern industrial world. From a physical viewpoint the efficient operation of any plant is mainly a correct application of the laws of conservation and transformation of energy, and hence, the operation of an in- dustrial plant cannot be efficient unless data are available for determining the relation between energy generated or delivered and energy utilized in any manufacturing process. The data necessary for efficient operation cannot be had unless proper and accurate instruments are used to determine the various quantities that enter into the operation. In any industry where electrical energy is generated or utilized, elec- trical measuring instruments are necessary for efficient operation. When the author decided to offer a course treating of Electrical Measuring Instruments, he was surprised to discover that no suitable text was available, and in fact in this country very little had been published treating, in a comprehensive and systematic way, of the various kinds of electrical measuring instruments. The articles in the technical journals and pro- ceedings of technical societies are, of course, numerous and valuable, but they are inaccessible to the average man who may want information concerning the characteristics and principles of operation of some type of measuring instrument. This text is written primarily to supply the author's needs in correspondence instruction, although it is hoped that others also may find it useful. Since, in this country, instruments of foreign make are used to such a limited extent, this work is confined almost entirely to instruments made in the United States, and to American practice. In classifying electrical measuring instruments, the main divi- sions have been made in accordance with the quantities to be measured, and minor subdivisions according to the principles of operation. Although such a classification necessitates some repe- tition in describing different instruments whose operation is based on the same principles, nevertheless, for the sake of clearness and simplicity such a classification appears justifiable vii viii PREFACE The attempt has been made to explain the fundamental prin- ciples in an elementary way, and for this reason many line draw- ings and vector diagrams are used. The manner in which these fundamental principles are applied in practice is usually exem- plified by means of cuts of actual instruments. The illustra- tions used were selected not because the author considers the instruments better than others not shown, but because they are typical, and used quite extensively. Great care has been taken to eliminate all errors, yet it is too much to expect that no mistakes will be found. The author will be very grateful to anyone who may discover and report any error. The author is under great obligations to Dr. M. G. Lloyd, of Chicago; Professor J. P. Jackson of the Pennsylvania State College, and Professor R. C. Disque of The University of Wis- consin for reading the manuscript and for many valuable sug- gestions. Thanks are also due to Mr. F. C. Thiessen and Mr. G. R. Wells for making the line drawings and vector diagrams; to the several manufacturers of electrical measuring instruments for their kindness in supplying information and electrotypes of their instruments. C. M. J. The UNrvEESiTT of Wisconsin, Madison, Wisconsin, November 26, 1912. CONTENTS Page Preface y CHAPTER I Fundamental Electric al Principles 1 Energy — Forms of Energy — Conservation of Energy — Electricity and Electrical Energy — Analogies — Magnetism — Properties of Magnetic Fields— Strength of Magnetic Field— Relation between Tension and Flux Density — Magnetic Field Surrounding an Electric Wire— Field of a Circular Coil— Solenoids— Law of the Magnetic Circuit — Force Exerted upon a Wire in a Magnetic Field — Force between Parallel Wires Carrying Currents — Electro- lytic Conductors — Faraday's Laws — Heat Effect — Practical Elec- trical Units — Resistance — Change of Resistance with Tempera- ture — Electric Current — Electromotive Force — Quantity — Energy — Power — Inductance — Capacity — Ohm's Law — Pressure Drop in D.-C. Circuits — Energy Loss. CHAPTER II Classification of Instruments 26 Classes of Meters — Groups of Instruments — Electromagnetic Instruments — Electrodynamic Instruments — Electrostatic Instru- ments — Thermal Instruments — Controlling Forces — Magnetic Shielding — Friction of Supports. CHAPTER III Current and Pressurb-measurinq Instruments 32 Ammeters and Voltmeters — Uses of Ammeters and Voltmeters — Range of Instruments — Ammeter Shunts — Range of Voltmeters — Voltmeter Multipliers— The Movable Core Type — Approximate Equation for Pull on Iron Core — Movable Coil Permanent Magnet Type — Damping — Torque Exerted by a Magnetic Field upon a Rectangular Coil. ' CHAPTER IV Fundamental Principles of Alternating Currents 47 Introduction — Alternating Current — Generation of an Alternating Pressure — ^Law of Fluctuation of Alternating Pressure and Current — Cycle, Frequency, Period, Alternation — Instantaneous Value — Maximum Value — Average Value — Effective Value or Root-mean Square Value — Effect of Capacity — Phase Difference — Power in Alternating-current Circuits — Phase Angle. X CONTENTS CHAPTER V Page Alternating-current Circuits 61 Single-phase circuits — Polyphase Circuits — Three-phase Circuits — Current and Voltage Relations in Three-phase Circuits. CHAPTER VI Induction Principle 67 Introduction — Rotating and Revolving Magnetic Fields — Pro- duction of Rotating Field — Rotating Field Produced by Unequal Component Fields — Production of a Revolving IMagnetic Field — Speed of Revolving Field. CHAPTER VII Induction Type Ammeters and Voltmeters 75 Application of Induction Principles to Meters — Induction Am- meters and Voltmeters — Series Transformer Principle — Relation between Current and Torque — Influence of Frequency — Influence of Temperature — Scale — Damping. CHAPTER VIII Elbctrodynamic Ammeters and Voltmeters 83 Introduction — Electrodynamometer Type — Operation of Electro- dynamometer Ammeter — Voltmeters — Effect of Inductance Upon Reading of Electrodynamometer Voltmeter — Construction — -Am- pere Balance — Uses of Kelvin Balance as a Voltmeter — Westing- house Dynamometer Ammeter and Voltmeter — Influence of Earth's Magnetic Field — Advantages— Disadvantages. CHAPTER IX Miscellaneous Ammeters and Voltmeters 97 Electrostatic Voltmeter — Westinghouse Electrostatic Voltmeter — Operation — -Insulation — Damping — Advantages — Hot-wire In- struments — Hot-wire Voltmeter — Hot-wire Ammeter — Damping — Thermoammeter. CHAPTER X Power Measuring Instruments 109 Wattmeters — Electrodynamometer Type — Theory of Electrodyna- mometer Wattmeter — Compensation for Power Consumed in Instrument — Influence of the Inductance of the Voltage Coil- Correction Factor— Range of Wattmeters — Induction Type Watt- meters — Westinghouse Induction Wattmeter — Lagging Induction Wattmeters — Scale — Mercury Wattmeter. CONTENTS xi CHAPTER XI Page Phase Relation and Frequency Instruments 127 Introduction — Power-factor — Power-factor Meter — Analytical Proof of Principles— Polyphase Power-factor Meter — Westing- house Power-factor Meter — Frequency Meters — Resonance Fre- quency Indicator — Campbell Frequency Meter — Hartmann and Braun Frequency Meter — Induction Type Frequency Meter — Weston Frequency Meter — Synchronizing Devices — Weston Syn- chroscope — Westinghouse Synchroscope— Lincoln Type Syn- chroscope. CHAPTER XII Recording or Graphic Meters 148 Introduction — Direct Acting — Bristol Recording Instruments — General Electric Recording Meters — General Electric Recording Voltmeters and Wattmeters — Esterline Graphic Meters — Relay Type of Recording Meters — Principles of Operation — Construction — Operation — Damping — Sensibility — Westinghouse Recording Ammeters, Voltmeters, and Wattmeters — Westinghouse Recording Frequency Meters — Westinghouse Recording Power-factor Meter — Operation — Sangamo Graphic Meters — Right Line Pen Move- ment — Advantages and Disadvantages. CHAPTER XIII Integrating Meters, Watt-hour Meters ... 168 Introduction — Watt-hour Meters — Electrodynamometer Type (without iron) — Countet-torque — Summation of Power — ^Large Current Capacity Watt-hour Meters — Electro-dynamometer Type (with iron)— Friction Compensation — Creeping — Brushes — The Commutator — Armature — Bearings — Jewels — Magnets — Register- ing Mechanism — Electrodynamometer Type on Alternating-current Circuits^-Lagging — -Value of Shunt Circuit Resistance — Three-wire Direct-current Meters — Mercury Watt-hour Meter — Operation — Compensation for Friction — Full-load Adjustment — Induction Type Watt-hour Meters — Operation — Shifting Magnetic Field — Practical Construction — Sangamo Induction Meter — Balance of Elements — Duncan Induction Watt-hour Meter — Full-load Adjust- nent — Relation between Torque and Power — ^Lagging Induction Watt-hour Meters — The Effect of Over and Under Lagging — Light Load Compensation^Flux Shunting Method — Influence of Fre- quency — Double Lagging — Single-phase Watt-hour Meters on Poly- phase Circuits — Three-wire Single-phase Induction Watt-hour Meters — Voltage Coil Connected Across Outside Wires — Load Un- balanced — Voltage Coil Connected between One Outside Wire and Neutral — Polyphase Watt-hour Meters — Watt-hour Meters for Two-phase and Three-wire Three-phase Circuits — Relation of xii CONTENTS Paob Power to Torque in a F-connected System — Relations between Power and Torque in a A-connected System — Polyphase Meters for Four-wire Three-phase Systems — Balance of Metering Ele- ments — Interference of Elements — Effect of Power-factor on Operation — Effect of Improper Connections — Prepayment Watt- hour Meters — Prepayment Device — Operation — Bases of Energy Rates — Two-rate Meters. CHAPTER XIV Integrating Meters, Ampere-hour Meters 241 Introduction — Electromagnetic Type Ampere-hour Meter — Accuracy Characteristics — Electrolytic Ampere-hour Meters — Edison Electrolytic Ampere-hour Meter — The Bastian Ampere- hour Meter. CHAPTER XV Demand Indicators 247 Introduction — Thermal Type — Induction Type — Time Lag — Westinghouse Demand Indicator, Mechanical Type — Operation — Graphic Demand Meter, Type G — General. CHAPTER XVI Instrument Testing 263 Introduction — General Precautions — Kinds of Tests — Apparatus for Instrument Testing — The Standard Cell — Galvanometer — Potentiometers — Slide-wire Type — Operation^ — ^Leeds & Northrup Potentiometer — Operation — Deflection Type Potentiometer — Theory and Operation — Standard Resistances or Shunts — Vari- able Resistance Rheostat — ^Lamp Bank — Water Rheostat. . CHAPTER XVII Testing Ammeters 278 Introduction — Comparison of Ammeters — Calibration Curve — Calibration of D. C. Ammeters by Means of Standard Resistance and Voltmeter — Deflection Potentiometer Method — Difference between D. C. and A. C. Ammeters and Voltmeters — Calibration of A. C. Ammeters. CHAPTER XVIII Testing Voltmeters, Wattmeters, Power-factor, and Frequency Meters 290 Introduction — Comparison of D. C. Voltmeters — Potentiometer Method — Testing A. C. Voltmeters — Calibration Curves — Test of Electrodynamometer Type Wattmeter — Testing Single-phase CONTENTS xiii Paqb Power-factor Meters — Testing Polyphase Power-factor Meters — Testing Frequency Meters — Testing Recording Meters. CHAPTER XIX Testing Watt-hour Meters 303 Introduction — Rotating Standard Watt-hour Meter — Meter Timing Device — Kinds of Tests — Shop Tests — Installation Tests — Periodic Tests — Complaint Tests — Inquiry Tests — Retests — Re- pair Tests — Special Tests — Meter Constants — Dial Constant — Test Constant — Watt-hour Constant — Watt-minute or Watt- second Constant — Use of Constant in Testing — Methods of Loading — The Consumer's Load — Portable Lamp Bank Method — Special Load Box Method — Portable Storage Battery Method — ^Low Volt- age Transformer Method— Determination of Watt-hour Constant, Experimentally — Method of Procedure — Test for Percentage of Accuracy — Test of a D. C. Three-wire Meter — Test for Balance — Test of Ampere-hour Meters. CHAPTER XX Methods op Obtaining Different Power-factors 325 Introduction — Reactance Coil Method — Two Transformer Method — Two Resistance Method — Two Generator Method — Phase-shift- ing Transformer — Ammeter Method of Measuring Power-factors — Ammeter Method on Two-phase Circuits — Ammeter Method on Three-phase Circuits. CHAPTER XXI Special Tests op A. C. Watt-hour Meters 338 Test for Quarter-phasing — Test of Single-phase Mster on Non- inductive Load — Test of Single-phase Watt-hour Meter on Induc- tive Load — Testing with Standard Test Meter — Testing of Poly- phase Meters — Test for Interference of the Two Metering Elements — Test to Determine Torque — Test of Influence of Friction — Test to Determine Influence of Stray Field— Test to Determine Loss in Potential Coil — Test for Proper Connections. -■ CHAPTER XXII Instrument Errors 365 Sources of Error- Inherent Errors— Inherent Temperature Errors Inherent Errors Due to Time and Use — Inherent Mechanical Errors — Defective Performance of Springs — Errors Due to Balanc- ing—Errors of Use— Electrostatic Effect— Contact Errors— Errors Due to Thermo-electromotive Forces — Errors Due to Combina- tion of Instruments— Errors Due to Voltage and Current Trans- formers—Errors Due to Frequency and Wave Form— Errors of Observation. xiv CONTENTS CHAPTER XXIII Page Instrument Transformers 385 Definitions — Reasons for Use — General Theory — Current Trans- former — Potential or Voltage Transformer — Influence of Trans- former Constants in Power Measurements — Variation of Error with Power-factor — Variation of Error with Phase Angle — Testing Instrument Transformers — Watt-hour Meter and Standard Trans- former Method — Test for Ratio of Transformation, Watt-hour Meter Method — Test for Phase Angle, Watt-hour Meter Method — Ratio by Wattmeter and Standard Transformer Method — Phase Angle by Wattmeter Method — Potential Transformer Comparator Voltmeter. Index 405 ELECTRICAL METERS CHAPTER I FUNDAMENTAL ELECTRICAL PRINCIPLES Before taking up in detail the discussion of electrical measur- ing instruments and their application, it will be well to review some fundamental electrical principles with special reference to their application. 1. Energy. — The industrial application of electricity is mainly a process of utilizing energy, and the industrial use of electrical measuring instruments is primarily to secure efficient genera- tion, distribution, and conversion of energy. Energy is thus the important entity in all industrial operations. In fact, the whole series of physical phenomena consists in the transfer and trans- formation of this entity. Physicists define energy as the ability of a body or a system of bodies to do work; and work is defined as overcoming resist- ance through space, or in other words, the motion of a body against a force. Every moving body possesses the ability of doing work, because by virtue of its motion it can set other bodies into motion. 2. Forms of Energy. — For purposes of clearness in discussion and calculation, energy is usually considered under two heads which are determined by the manner in which energy manifests itself. As pointed out, a body in motion is capable of causing motion in another body and hence, a body possesses energy by virtue of its motion. Such energy is called kinetic. Again, energy may also be possessed by a body in such a position, or condition, that it is capable of motion and ready to do work when the occasion arises. Such energy is called potential. These two forms are not distinct in kind, and one form may readily be converted into the other. Perhaps the simplest illustration of the two kinds of energy and the conversion of one form into the other is a vibrating pendulum. At the extreme ' 1 2 ELECTRICAL METERS positions of its swing the pendulum comes momentarily to rest, hence, its energy of motion, or kinetic energy, is zero. All of the energy is in the potential form. At the lowest or middle point of its swing the energy of the pendulum is wholly kinetic, and at intervening points it is partly kinetic and partly potential. 3. Conservation of Energy. — Throughout all transformations of energy no body or system of bodies can acquire energy except at the expense of energy possessed by some other system. Hence, to do work is to transfer energy from one system to another, and the amount of energy lost by one system is the exact equivalent of that acquired by the other. This means that no electric generator can ever be made to give out more energy than it receives. Some energy is always dissipated in every trans- formation, and hence, no machine can have an efficiency of 100 per cent. 4. Electricity and Electrical Energy. — We know not what electricity fundamentally is, we know it only through its mani- festations or effects. It matters not, so far as practical results are concerned, whether electricity is a form of energy, or only a vehicle of energy. The fact is that energy always is manifest in connection with the electrical current, and that this energy can be transformed into other forms of energy. It may also be trans- ferred from point to point without the necessity of mass motion. It is this ability to transfer energy without mass motion that makes electricity the only successful medium for transferring energy over long distances. The transformation of electrical energy is electrical work and is accomplished in many ways. The rate of transformation is power just as in the case of an expenditure of mechanical energy. 5. Analogies. — The kinetic energy of a body in motion is pro- portional to the square of its speed. If m represents the mass of the body and Vi its speed, its kinetic energy is given by Kinetic energy = }/^m Vi^ When a force acts upon a body in motion, its effect is to acceler- ate the speed of the body, that is, to change its speed from Vi to Vi. The kinetic energy then is equal to ^^mFz^, jf the action of the force is such as to increase the speed there is an accumulation or storage of energy equal to }^m{'Vi^ — Vx^). In an analogous way whenever a current in a circuit is increased, the energy in the magnetic field is increased. The mechanical FUNDAMENTAL ELECTRICAL PRINCIPLES 3 energy is recovered when the body slows down to its former speed, and the electrical energy is returned to the circuit when the current decreases to its former value. Another similarity between mechanical and electrical energy is found in their conversion from kinetic into potential form and vice versa. Mechanical energy can be changed to the potential form by compressing a spring. Electrical energy becomes potential when a condenser is charged. This similarity or analogy is brought out more forcibly by writing the expressions for energy in the following algebraic forms : J f Mechanical energy of rotation = i^ Kca^ \ Energy of magnetic field = 3^ LI^ Potential energy in compressed spring = J-^ Px Potential energy in charged condenser = J^ QE The letters in the above expressions . have the following sig- nificance: K is the moment of inertia, u the angular velocity, L the coef- ficient of induction and I the current strength. In the second set of expressions P is the maximum pressure to which the spring is subjected, x the distance through which the spring has been compressed, Q the quantity of electricity in condenser, and E the difference of electrical pressure between the terminals of the condenser. The terms here used will be explained more fully later. 6. Magnetism. — Magnetic bodies, or magnets, are bodies which attract or repel each other with a force other than gravitation and which tend to set themselves in a definite direction with reference to the earth's surface. The most obvious property of a magnet is its power to attract iron at a distance. A permanent magnet may be made by placing a bar of hardened steel within a solenoid and sending a current of electricity through the solenoid. The immediate space or region surrounding the magnet possesses unique properties. Some of these may be conveniently shown by placing a sheet of paper over a bar magnet and sprinkling iron filings on the paper. On examining the pattern produced on the paper by the fiHngs, it will be discovered that they are arranged in lines radiating from one end of the magnet and con- verging at the other end, Fig. 1. Another method of exploring the field surrounding a bar magnet is by the aid of a small pocket 4 ELECTRICAL METERS compass. When a small pocket compass is placed near one end of a magnet, the needle of the compass will point toward the magnet. When the compass is moved along one of the magnetic lines, it will remain parallel to the line. When the compass is brought near the other end of the magnet, the compass needle will be reversed, showing that the properties of the two ends are different at least in one respect. This experimental fact has led to a conventional statement that the magnetic lines leave the north-seeking pole of the bar magnet and reenter the South- seeking pole. According to this explanation the magnetic lines are closed curves leaving the north pole, curving through Fig. 1. the air, reentering the south pole, and completing the circuit through the metal. The magnetism about the bar is said to be due to a magnetomotive force analogous to electromotive force. The magnetomotive force sets up a difference of magnetic pres- sure between the two ends of the bar, which causes magnetism or magnetic flux from one end of the bar to the other. 7. Properties of Magnetic Fields. — When unlike poles of two magnets are placed near each other the arrangement of the mag- netic lines will be as shown in Fig. 2. The lines pass directly from the pole of one to the unlike pole of the other magnet. The attraction between unlike poles may, therefore, be considered as due to a tendency of the lines to shorten. When two like poles are brought near each other the resulting field is shown by Fig. 3. An inspection of this figure will show FUNDAMENTAL ELECTRICAL PRINCIPLES 5 that the lines from one pole do not connect with those of the other pole. The repulsion between unlike poles is, therefore, due Fig. 2. to a tendency of the lines to repel each other. These figures show that a tension or stress exists in a magnetic field parallel to the Fig. 3. lines, and a pressure at right angles to their direction. Further- more, the force of attraction and repulsion has its seat outside 6 ELECTRICAL METERS of the iron bar, and within the space surrounding it. This principle should be kept in mind. 8. Strength of Magnetic Field. — The strength of a magnetic field is measured by the force it exerts upon a unit magnet pole. When this force is 1 dyne the field is said to have unit strength. Since iron filings arrange themselves in lines when subjected to the influence of a magnetic field, it is customary to express the field strength in lines per square centimeter; that is, graphically the density of lines is a measure of the field strength. A field of unit strength is represented by one line per square centimeter in a plane perpendicular to the lines. A field of 10 units would then be represented by 10 lines per square centimeter, etc. If the cross-sectional area of the field be S sq. cm. and if the field strength or densitj'^ be represented by B, the total number of magnetic lines is equal to SB. The total number of lines through a given area is called the magnetic flux. Algebraically *(flux) = SB 9. Relation between Tension and Flux Density, — When a mag- netic circuit is made of iron, only a small magnetomotive force is necessary to maintain the magnetic flux. When one or more air gaps intervene, most of the magnetomotive force is utilized in forcing the flux through or across the air gap. As a result, there is manifest a force of attraction between any two parts of a magnetic circuit which are separated by an air gap. Both from experimental and theoretical considerations, it has been deter- mined that this force is proportional to the square of magnetic flux per unit cross-section, or put in algebraic form the tension may be expressed as follows : F = KSB^ where F is the force, B the flux density, S the area, and K a constant. If F is to be expressed in dynes per square centimeter, the expression becomes B^ F (dynes) = ^ In pounds per square inch P/ J ^ (2.54)252 F (pounds) = 4^5 000 X ^ 10. Magnetic Field Surrounding an Electric Wire. — The be- havior of a compass needle near a wire through which a current FUNDAMENTAL ELECTRICAL PRINCIPLES 7^'^-i^cjsSSEi is flowing is much the same as when near a magnet. This shows that the space surrounding a current carrying wire is a magnetic field. The magnetic lines surround the wire in concentric circles as shown in Fig. 4. The dark spot in the center of the figure repre- sents a cross-section of the wire. The direction of the magnetic lines is de- termined in accordance with the ex- periment shown in Fig. 5. If a cur- rent passes from south to north along a wire held above a pivoted magnetic needle, the Ai'-end of the needle will be deflected westward. The north-seeking end of the mag- netic needle is pushed aside by the field surrounding the wire. The direc- tion of the lines below the wire must then be westward. In any given case the direction of the lines may be determined by the following rule: Gra.sp the wire with the right hand, the thumb pointing in the direction of the current, the fingers will then point in the direc- >%fe;^^ ?<;; -^^ J-'-T- -:H.v ^-'-li -^S 4?i Fig. 4. Fio. 5. tion of the magnetic lines. The magnetic field surrounding a straight wire may be considered as a series of concentric cyhnders. 11. Field of a Circular Coil. — When the wire is coiled into a circular loop, the magnetic lines enter one side of the loop, pass 8 ELECTRICAL METERS through, and spread out at the other side, Fig. 6. The loop of wire thus has the properties of a magnet; the north-seeking pole being where the lines leave, and the south pole where the lines enter the coil. A magnet brought near the loop will be attracted or repelled, depending on whether unlike or like poles are brought near each other. 12. Solenoids. — It has already been pointed out that, when an electric wire is wound into a coil, all or nearly all the magnetic lines pass in at one end and out at the other. Many types of instruments make use of some form of a solenoid. When the solenoid possesses an iron core, the combination is called an electromagnet. Figs. 7 and 8 show the general distribution of 1-it the magnetic lines in both a solenoid and electromagnet. Upon referring to the figures in question, it will be noticed that the lines do not all go the whole length of the solenoid, but some escape between the convolutions. The magnetic field is thus not uniform throughout the length of the solenoid. In fact, the coil has to be of considerable length to get a uniform field of 10 cm. length. When the solenoid has an iron core, fewer magnetic lines take "short cuts" between the convolutions of the coil, but more lines continue throughout the whole length of the solenoid. This is due to the fact that the iron offers less opposition or reluctance, as it is called, to the establishment of the magnetic lines, than air. It requires less magnetomotive force to establish a given number of magnetic lines in iron than in air, so when a definite magnetic FUNDAMENTAL ELECTRICAL PRINCIPLES 9 field is established within a solenoid, the introduction of an iron core will greatly increase its strength. The strength of magnetic field within a solenoid is given by the formula 4 H 10 irni Sa»(Jj>..Vi;,.-4/,i.-; Fig. 7. where n is the number of turns per unit length — 1 cm. — of solenoid, and I is the current in amperes. This formula applies only to the middle portion of the solenoid where the field is uniform. Toward the ends the value falls off rapidly. When an iron core is placed within the solenoid, the flux density within the iron is 4 ■B = yq TriJ.nl /I is a quantity depending upon the quality of the iron and may 10 ELECTRICAL METERS have many values under different conditions. It is always greater than one and may be as large as 10,000. The cores of electromagnets should be made of the softest and purest iron, but for alternating currents the core must be made of laminated iron or iron wire. The laminations prevent the forma- tion of eddy currents which tend to flow at right angles to the direction of the magnetic lines. The elimination of eddy currents prevents excessive heating of the core. 13. Law of the Magnetic Circuit. — The relation between the magnetizing force of a solenoid and the resulting magnetic flux may be conveniently expressed in the form of Ohm's law. Analogous to resistance in an electrical circuit there is a quan- tity called reluctance in the magnetic circuit. The readiness with which any given magnetizing force will build up a magnetic field depends upon the permeability, length, and cross-section of the circuit. The higher the permeability and the greater the cross-sectional area of the circuit the more readily will the magnetic field be established. On the other hand, the longer the circuit the stronger will the magnetizing force have to be to establish a given field. The effect of these physical properties of a magnetic circuit is called reluctance and is equal to fiA Where L is the length of circuit, n the permeability, and A the cross-section. The magnetomotive force due to a solenoid carrying a current lis 4 m.m.f. = YTj '"'^I Where N is the total number of turns on solenoid. Analogously to Ohm's law the flux f> = — '-z=^ = — = When the magnetic circuit is not uniform, the reluctance of each part must be determined separately. The reluctance of the whole circuit is the sum of the reluctances of its parts. 14. Force Exerted upon a Wire in a Magnetic Field. — Since a wire carrying a current is surrounded by a magnetic field, a force FUNDAMENTAL ELECTRICAL PRINCIPLES 11 of attraction or repulsion will be experienced when the wire is introduced into a field due to a magnet; this force will act at right angles to the wire, and to the field of the magnet, Fig. 9. If I represents the current flowing in the wire, H the strength of magnetic field, and I the length of wire at right angles to field, the force is given hy F = IIH. The direction of the force, as indicated by the arrow, may be determined by the following rule : If the thumb, index, and middle fingers of the left hand be held at right angles to each other, the thumb pointing in the direction of the field, the index finger in the direction of the current, the middle finger will point in the direction of the force acting upon Fig. 9. the conductor. If this conductor is free to move it will move in the direction of the force. Thus in Fig. 9 the direction of the field is from N to S, and if the current flows up through the paper the force will be in difection indicated. 15. Force between Parallel Wires Carrying Currents. — Two parallel wires carrying electric currents will be either attracted or repelled depending upon whether the currents are flowing in the same or opposite directions. If the currents flow in the same direction the magnetic lines will combine so as to encircle both conductors. Fig. 10. The tension along the lines will be manifest as a force tending to draw the wires together. When the currents are in opposite directions, the direction of the fields between the conductors is the same, and hence, the pressure at right angles to the lines will tend to force the wires farther apart. 12 ELECTRICAL METERS The intensity of the force in either case is proportional to the product of the currents in the two wires. This relation is derived as follows: At a distance x from a wire carrying a current I, the strength of field is X The force between a field H and a current per unit length of conductor is F = HI', r is the current in the second conductor Since H = — X 27 X /' F = , per unit length of conductor. When / and I' are in absolute units, x in centimeters, the force is in dynes. //■^ ^---" ^^ ! ; o o ) ) Fia. 10. When the two currents are equal, I = /', the expression becomes F = KP . where X is a proportionahty factor. These relations are very important as they have numerous applications in electrical measuring instruments. 16. Electrolytic Conductors. — The passage of an electric cur- rent through some liquids is accomplished by different phenomena from its passage through solids. In fact, in regard to their conductivity, liquids may be divided into three groups, viz. : 1. Those which make fairly good insulators, or which are non- conductors for practical purposes such as paraffin, mineral oil, etc. Note. — The student can find the derivations of the two assumed equa- 27 tions, H = — and F = HI' in books on Physiea. FUNDAMENTAL ELECTRICAL PRINCIPLES 13 2. Those which conduct like soUds without undergoing any chemical change, such as molten metal, mercury, etc. 3. Those in which the passage of the current is accompanied by chemical decomposition, such as solutions of acids, salts of the metals, and some other chemical compounds. Liquids of the latter class are called electrolytes. The process of their decomposition by the passage of the electric current is called electrolysis, and the cell in which electrolysis is carried on is called an electrolytic cell. 17. Faraday's Laws. — During the years 1833 and 1834 Faraday investigated the relation between the quantity of electrolyte decomposed by an electric current, and the strength of the current. The result of his investigations he expressed as follows: 1. The mass of the solution decomposed is proportional to the quantity of electricity which passes through it. 2. The mass of any substance liberated by a given quantity of electricity is proportional to the chemical equivalent of the substance. The first law means that a given current of electricity flowing for a given time will deposit the same mass or weight of a given element from a solution, irrespective of the concentration of the solution that contains the element, or of other conditions. According to the second law, the mass of substance deposited will depend upon its combining weight, which is called chemical equivalent. Thus, when a solution of copper salt is used as the electrolyte, the mass of copper deposited will depend on whether a cupric or cuprous salt is used. The chemical symbol for cupric chloride is CuCU, and for cuprous chloride CuCl. From this it will be seen that two atoms of copper in the cuprous compound take the place of one atom in the cupric compound. The com- bining weight is twice as great, and twice as much copper will be deposited by a given current from a cuprous solution as from the cupric solution. The law also states that if solutions of different compounds be decomposed, the weight of material deposited by a given current is proportional to the combining weight of the materials or elements forming the compounds. Thus, 1 ampere sent through a solution of silver nitrate for 1 hr. will deposit 4.025 grams of silver. The same current sent through a solu- tion of copper sulphate will deposit only 1.184 grams of copper in 1 hr. These laws are the fundamental principles of the operation of electrochemical measuring instruments. The elec- 14 ELECTRICAL METERS trochemical equivalents of some metals are given in the following table: Table I Metal Electrochemical equivalent in milligrams per coulomb 0.0936 0.6588 CoDDer 0.3290 Gold.. 0.6818 Iron. 0.2894 Iron. . . 1929 Lead 1.0731 0.3040 Silver 1.1180 0.3385 It is noticed that two values are given in the table for copper and iron. This is because each of these has different valencies as explained above. The value 0.3290 for copper usually applies when copper is deposited in an electrolytic cell. The table may be reduced to English units by remembering that 1 gram is equal to 0.0353 oz. avoirdupois. 18. Heat Effect. — The physical principle made use of in some instruments is the expansion of the metals by heat. When the temperature of a wire is raised, it expands; and since some of the energy of a current is always converted into heat, the strength of current may be measured by means of the expansion of a wire suitably arranged. Hot-wire instruments are due to an adaptation of this principle. 19. Practical Electrical Units. — In the application of electricity many terms are constantly met, and a clear comprehension of the meaning of these terms will aid materially in understanding their industrial application. Among the most important terms are the names of the fundamental electrical units: ohm, ampere, volt, coulomb, watt, joule, henry, and farad. 20. Resistance. — Every electrical conductor offers a resistance to the flow of electricity. This resistance depends upon the material of which the conductor is made, the length of the con- ductor, and its cross-sectional area. The resistance of a con- ductor is analogous to the resistance a water pipe offers to the flow of water. This resistance will depend upon the roughness FUNDAMENTAL ELECTRICAL PRINCIPLES 15 of its surface, or upon the material of which it is made. A long pipe will offer more resistance than a short pipe of same diameter, and a pipe of large diameter will offer less resistance than one of same length but of smaller diameter. It must be remembered, however, that the cause of the resistance of a conductor to the flow of electrical current is not the same as the cause of the resist- ance of a water pipe to the flow of water. They are analogous only. The resistance of any conductor can then be written in the following form : ^'A where R is the total resistance, r, the resistance of a piece of the conductor of unit length and of unit cross-section, A its cross- sectional area, and I its length. The ohm is the unit of resistance and is defined as the resistance offered to an unvarying electric current by a column of mercury at the temperature of melting ice, 14.4521 grams mass, of a constant cross-sectional area and of a length of 106.3 cm. The ohm is thus a definite quantity and the resistance of any rl conductor is expressed in terms of it. In the formula R = -rt I and A may be expressed in any units, provided r expresses a resistance based on these units. The definition given for the ohm assumes I to be in centimeters and A in square centimeters. In this country the Brown and Sharpe, or American wire gage has been generally adopted where a gage is to be used. In many cases it is better to specify the actual diameter or cross- section of a wire, and for this purpose the "mil system" has been introduced. In this system the mil is the unit of length and is equal to 0.001 in. Since the areas of any two circles are proportional to the squares of their diameters, if the area of a circle 1 mil in diameter be taken as the unit area, the area of any other circle may be ex- pressed as the square of its diameter in mils. The unit area is called the circular mil (circ. mil) and is, as above expressed, the area of a circle 0.001 in. in diameter. Area in circular mils is equal to diameter squared, and the area expressed in square measure is equal to 0.7854 X d^ (diameter squared). The circular mil is, therefore, equal to 0.7854 sq. mil. It is seldom necessary to convert the area of round conductors 16 ELECTRICAL METERS into square measure. The wire tables which are in common use usually give the sizes in the American wire gage, its diameter in mils, its area in circular mils, and various other properties of wire depending on the completeness of the tables. Wires larger than 0000 A.W.G,, that is, of a greater diameter than 0.46 in., are usually designated by their diameters in mils or their cross-sectional area in circular mils. The unit of a conductor most commonly used is a conductor 1 ft. long and 1 mil in diameter called the mil-foot. The resist- ance of a mil-foot of copper of 98 per cent, conductivity is 9.61 ohms at 0°C. or 32°F. This value may be used in our resistance formula, which then becomes A I being expressed in feet and A in circular mils. 21. Change of Resistance with Temperature. — The resistance of most conductors changes with the temperature. The resist- ance of pure metallic conductors increases with increase in temperature For pure metals the increase per ohm per degree is practically the same for all. This increase per ohm per degree change in temperature is called temperature coefficient of resist- ance, and for pure metals is nearly 0.00393 per degree Centigrade. The resistance of a conductor at any temperature t°Q. is given by the following: Rt = Ro{l + at) R„ is the resistance of conductor in ohms at 0°C., a the tempera- ture coefficient, and t the temperature. The resistance of most alloys also increases with increase in temperature, but to a much smaller extent than pure metals. Thus an alloy of 84 parts by weight of copper, 12 parts by weight of nickel, and 4 parts by weight of manganese, called manganin, has a temperature coeffi- cient of resistance which is negligible for practical purposes. Although the temperature coefficient of manganin is very slight, it is positive between 0° and about 50°C. When the temperature is increased above 50°C. the resistance of manganin slightly decreases. Carbon and all acid salt solutions have negative tempera- ture coefficients of resistance. That is, the resistance of these decreases as the temperature increases. FUNDAMENTAL ELECTRICAL PRINCIPLES 17 22. Electric Current. — The term "electric current" has already- been used several times without explanation, and perhaps an explanation will not aid much in giving a clear understanding of the quantity. Since the transfer of energy by water through pipes is in many ways analogous to the transfer of energy by electrical means, the terminology in one case is used to some extent in the other. When water flows through pipes the energy transferred by it in a given time depends upon the current and head, or pressure. The current is the number of gallons or cubic feet of water per second, or some other unit of time. The current is then the rate of flow of water. Electrical energy may be transferred along a conductor, and while the energy is being transferred the conductor is surrounded by a magnetic field. The transfer of energy is said to be by means of a current of electricity. Thus, the rate of flow of electricity is also called a current. The two cases are evidently analogous. In measuring a water current it is possible to measure the quantity of water discharged and thus, the rate of flow. It is not practical to measure an electric current in this way. The electric current is measured by means of its effect, and any effect which is proportional to some power of the current strength may be used for determining unit current, and hence, for measur- ing the current. The practical unit current has been defined in accordance with Faraday's first law as follows: The Ampere is the unvarying electric current which, when passed through a standard solution of nitrate of silver- in water, deposits silver at the rate of 0.00111800 gram per second. An ampere will thus deposit 4.025 grams of silver per hour. Absolute Unit of Current. — Another definition of unit current rests upon the fundamental principle that about every electric current there is a magnetic field. The intensity of this magnetic field at any point varies directly as the current strength and inversely as the distance of the point from the conductor (see Article 15). If a magnet be introduced into such a field, a force will be exerted upon it. The unit current is defined in terms of this force. According to these principles, unit current is defined as that current which, when flowing through a conductor 1 cm. long, bent into an arc with 1 cm. radius, will exert a force of 1 dyne 18 ELECTRICAL METERS on unit magnet pole placed at the center of the circle of which the arc is a part. The ampere is one-tenth of this absolute unit. 23. Electromotive Force. — The real cause of an electric current is called electromotive force. Without going into details, we may say that electromotive force can be generated in three ways: 1. Chemically, as in voltaic cell. 2. Thermally, as when the junction of two metals is heated. 3. Mechanically, as in the case of the static induction machine or when a wire is moved across a magnetic field. Of these three methods the last is the all-important one in industrial practice. It consists in the application of the principle that a wire moved in a magnetic field in such a direction as to cut across the magnetic lines has an electromotive force induced in it. That is, the reaction between the magnetic field and the mechanical force causing the motion is manifest as an electro- motive force between the terminals of the wire. The value of this electromotive force will depend upon the strength of the magnetic field, the length of wire, and the speed with which it is moving across the field. This principle is used in the con- struction of all dynamo-electric machines, which form the main means for the conversion of mechanical into electrical energy and vice versa. Volt. — Since the resistance of a conductor is comparable to the resistance offered by a pipe to the flow of water, and the electrical current is comparable to the current of water, we may compare the electromotive force or electrical pressure to the water pressure causing a flow of water. Although this com- parison is not exact, it still serves to give a better understanding of the relation of the electrical quantities involved. Water pressure can be measured in terms of pounds per square inch, but usually it is expressed as a head of so many feet. In the same way, the difference of electrical pressure between the termi- nals of a battery may be considered as a difference of electrical level. The current will then flow from a point of higher to a point of lower electrical level, when the circuit is closed. This difference of electrical pressure or electromotive force, is ex- pressed in volts, and the volt is defined as that difference of pres- sure which will cause a current of 1 amp. to flow through a resistance of 1 ohm. 24. Quantity. — The quantity of water flowing through any given pipe in a given time may be expressed as the strength of FUNDAMENTAL ELECTRICAL PRINCIPLES 19 current multiplied by the time. That is, if a unit current gives a cubic foot of water per second, a two-unit current would give 2 cu. ft. per second, or 4 cu. ft. in 2 sec. Similarly, a unit current of electricity flowing for 1 sec. givea a definite quantity of electricity. This quantity is called the coulomb and is defined as the quantity of electricity conveyed by a current of 1 amp. in 1 sec. of time. The total quantity convej^ed by a current of I amp. in t sec. is then given by Q = It, assuming I to be constant. 25. Energy. — Referring again to our analogy we may consider unit work to be done when a cubic foot of water is delivered under a head of 1 ft. The amount of work done by a head of h ft. delivering q cu. ft. of water will then be hq. In our electrical analogy, the head was analogous to electrical pressure, and the number of cubic feet of water is analogous to the number of coulombs. A current delivering Q coulombs of electricity under a pressure of E volts will then do EQ units of work. The unit of electrical work is the joule and is defined as the work expended in a circuit when 1 coulomb is transferred under a pressure of 1 volt. Since the number of coulombs delivered by a current of I amperes in the time t is It, the amount of work expended by a current of I amperes in the time t and under a pressure of E volts is Work = Elt joules. Watt-hour. — One watt-hour equals 3,600 joules. 26. Power. — The watt is the unit of power and is equal to 1 joule per second. The watt is also equal to ^^^ hp. The number of joules of work expended by a current of I amperes in t sec, as above expressed, is Elt; the number of joules per second will then be Elt t- t or EI. That is, the power of a current of I amperes flowing under a pressure of E volts is EI watts. 27. Inductance. — It was briefly pointed out in Article 23 that when a conductor moves across a magnetic field an electro- motive force is induced in the conductor. Evidently it is im- material whether the field is stationary and the conductor moves, or the conductor is stationary and the magnetic field moves; the necessary condition is relative motion between conductor and field. 3 20 ELECTRICAL METERS This relative motion may be secured in several ways; the one in which we are at present interested consists in changing the magnetic flux around a conductor by means of the current in the conductor. Consider the case represented by Fig. 11 where a battery B supplies current through a variable resistance R to an electro- magnet M. Let us suppose the circuit open and no initial or residual magnetism in the core. Upon closing the circuit a current will begin to flow through the electromagnet coil. This I '^^ Fig. 28. In well-designed instruments the pole pieces of the permanent magnet are shaped so that H cos 6 is practically constant within the limits of motion of the coil. The quantities a, b, and N are constant for any given coil, and if H cos 9 is constant, we may replace abNH cos 9 by a constant K, the expression for torque then becomes T = KL This shows that in well-designed instruments of the movable-coil, permanent-magnet type, the torque is proportional to the first power of current. Since the opposing torque of a spring is pro- portional to the angle of twist, the coiled-spring method of control is ideal, and is universally used upon this type of instruments. These principles make possible practically uniform graduations. CHAPTER IV FUNDAMENTAL PRINCIPLES OF ALTERNATING CURRENTS 52. Introduction. — Before discussing induction-type instru- ments, some general principles of alternating currents will first be reviewed. In Chapter I were discussed some of the fundamental principles of power and work. It was there shown that the power in a direct-current circuit is given by IE watts, where I is the current in amperes and E the electromotive force in volts impressed upon the circuit. Similarly, the energy consumed or utilized by the circuit in t sec. is Elt joules. From this, and from the other considerations discussed in Chapter I, it is evident that the measurement of power in direct- current systems is comparatively a simple operation. All one needs to know is the current in amperes and voltage, when the power is readily obtained as the product of the two. Thus an ammeter and voltmeter suffice for power determination in direct- current circuits. When power is to be measured in a circuit in which alternating current is flowing, due to an alternating electromotive force, other considerations enter. These considerations we shall now briefly discuss. 53. Alternating Current.- — An alternating current or electro- motive force is one which begins at zero, increases to a maximum in one direction, then decreases to zero and again increases to a maximum in the other direction, finally decreasing back to zero again in one cycle. These cycles continue one after another so long as the current is flowing. Thus, in an alternating-current system the terminals of the circuit are alternately positive and negative and the current flows first in one direction and then in an opposite direction. 54. Generation of an Alternating Pressure. — The simplest method of generating an alternating pressure is that indicated in Fig. 29 Here the rotating armature consists of two conduct- 47 48 ELECTRICAL METERS ors A and B, connected so as to form a loop. The loop is supported on the shaft D, and centered between the two magnet poles N and S. The ends of the loop are connected to two insul- ated metal slip rings, Ci and d. The circuit is completed through the external circuit R by means of metal contacts or brushes bearing on the rings. Assuming that the magnetic lines pass straight across the armature from the N pole to the S pole, when the loop is rotated the sides A and B of the loop have elec- tric pressures induced in them. Since the conductors are moving across the field in opposite directions, the pressures in the conduct- ors will be oppositely directed with reference to the plane of the paper. But the two conductors are so connected that the two pressures act together around the loop; therefore, the pressure Iwwwvv""^ Fig. 29. between the brushes will be twice that developed in either conductor. Starting with the plane of the loop in a vertical position, the conductors are moving para,llel to the magnetic lines and, conse- quently, no lines are being cut and no pressure is induced in the loop. As the loop revolves from its vertical position, the angle at which the lines are cut approaches a right angle until the loop has turned through 90°, when the conductors A and B will be passing under the centers of the poles N and S respectively. At this instant they are cutting the lines at right angles, and conse- quently the maximum pressure will be induced in each conductor. As the coil or loop rotates beyond this point, the number of lines cut by the conductor in unit time decreases. When the loop has advanced another 90° it wUl again be in a vertical position, but PRINCIPLES OF ALTERNATING CURRENTS 49 A will be at the bottom and B at the top. At this instant the pressure is again zero. During this half rotation the current in external circuit will pass through exactly similar changes in strength. Duringthenext half revolution, conductor A will pass up in front of the S pole, and B down in front of the N pole; consequently, the pressure will go through the same changes that it went through the first half revolution, but the pressure will be directed in the opposite direction. The current through external circuit will flow in the opposite direction also, and its changes in value will follow those of the pressure. The pressure and current, therefore, pass through a complete cycle of changes; starting from zero they increase to a maximum, then decrease to zero ; reverse in direc- tion, increase to a negative maximum, ' 1 I i I iDi then again decrease to zero, after | M '^ ^ '^ which the same cycle of changes is repeated. 55. Law of Fluctuation of Alternat- ing Pressure and Cvirrent. — In Fig. 30 let C and Ci represent the cross- sections of the two conductors of a loop, as in Fig. 29, revolving about an axis perpendicular to the plane of the paper at 0. Since the pressure induced in one conductor is equal to that induced in the other, it will be sufficient to consider the variation of pressure in one conductor only. Assume the con- ductor to be revolving counter-clockwise as indicated by the ar- row, and let be the angle made by the plane of the coil with the line OA ; OA is taken as the reference line. If the coil rotates with uniform speed, C wiU move around a circle with uniform speed, V, and ; consequently, Yo = V sin <^. Substituting this value for Yo in the formula for e we get _ HIY sin (j> ^ " To* In this expression e is the instantaneous pressure. When (^ = 0, sin <^ = and the induced pressure is zero. When (j) = 90°, sin <^ = 1 and the induced pressure is a maximum. HIY The expression -jTr^ represents the maximum value of the electro- HIY motive force. We can then write Em = TTja") ^^'^ ^ ~ ^^ si° *^» Em means maximum electromotive force. PRINCIPLES OF ALTERNATING CURRENTS 51 The instantaneous value of the pressure is, therefore, propor- tional to the sine of the angle which the plane of the coil makes with a plane at right angles to magnetic field. The successive values of the electromotive force, which are induced as the coil passes under the N and 5 poles, can be graph- ically represented, as in Fig. 31. Let the base line AB represent 360" and let it be divided into equal parts, each part representing 30°. At points representing 0°, 30°, 60°, 90°, etc., draw vertical lines whose lengths represent the maximum value of the alternating quantity times the sin 0°, sin 30°, etc. Between 180° and 360° the sine is negative and the Fig. 31. values are drawn below the base line. This is in agreement with the fact already mentioned that the pressure changes in direction as the conductors pass from under one pole beneath another pole. A curve drawn through the extremities of the vertical lines is called a sine curve. If the maximum ordinate is Em, then the sine curve will be the sine curve of the pressure. If the maximum ordinate represents the maximum value of the current, the sine curve will be a sine wave of current. Another method of graphically constructing a sine curve is shown in Fig. 32. The radius of the circle, to the left, is made equal to, the maximum value of the sine curve. Let OM be an extension of the line of reference AB and draw radial lines ON, OP, OQ, etc., making angles of 30°, 60°, etc., with the base line OM. From the extremities of these radii draw horizontal lines intersecting the vertical lines erected at points on AB repre- 52 ELECTRICAL METERS senting the corresponding angles. The points of intersection will be points on the sine curve. Between 0° and 180° the ordinates are above the axis and from 180° to 360° they are below. A curve drawn through all the points of intersection will be a sine curve. At the point on AB representing 30°, the ordinate equals RN. But from trigonometry RN equals ON X sin 30°. If ON were drawn to represent E„ then RN equals E„, sin 30°. In general the curve shows graphically the value of y in or = A sin a; e = Em sin (t>. Deqrees or+ime .oi Sec — ■ — >- oaSec a40 270 300 330 3&0 B K- Oris cycle Fig. 32. If w represents the angle described by ON in unit time, 1 sec, in t sec. it will describe an angle equal to wt, and if t is the time required to describe angle , then (j> = coi. The expression for induced pressure then becomes e = E„ sin ut. There is some advantage in considering AB, Fig. 31, as an axis of time, and plotting successive values of t horizontally rather than the angle or «i. For instance, if ON makes 50 complete revolutions per second, it will make one revolution in }4o oi" 0.02 sec. The time required to describe an angle of 30° is one- twelfth of 0.02 sec. Thus the intervals A to 30°, etc., can just as readily be used to represent intervals of time. The significance of this will be seen when we consider phase difference. Although the positive and negative loops of an alternating current or pressure curve are nearly always aUke, in general the fluctuations do not follow a simple law. Since any complex wave whose alternate loops are alike may be represented by the sum of COS PRINCIPLES OF ALTERNATING CURRENTS 53 a series of sine and cosine curves having different amplitudes and frequencies, an alternating-current wave may be represented thus: i = 7i sin X + I3 sin 3a; + lb sin 5x + etc. + h cos x + I3 3x + /5 cos 5x + , etc. An analysis of such a representation of current or pressure is beyond the limits of this text. The following discussion is based on the assumption that the current or pressure curve may be represented by the first term on the right-hand side of the equa- tion; thus i = Im sin x = I„ sin at. 56. Cycle, Frequency, Period, Alternation. — Referring to Fig. 32, we may assume that the electromotive force induced within one coil of an armature, while under a north pole, is represented by the ordinates above the horizontal axis. Similarly, the ordi- nates under the horizontal axis represent the electromotive force induced in coil when under the south pole. These two sets of values are called a cycle. The number of cycles per second is called the frequency. The time required for the electromotive force to change through one cycle is called a period. Since the pressure and current pass through a complete cycle of values when the coil or conductor passes under a north and south pole, the number of cycles per revolution of an armature is equal to the number of pairs of poles. The frequency will then be equal to the number of cycles in one revolution multiplied by the number of revolutions per second, or /=|xn where p is the number of poles and n the number of revolutions per second. If the revolutions per minute are given, as is usually the case, this number must first be divided by 60 to get the revolutions per second. There are always two alternations for each cycle, hence the number of alternations in any unit of time will be two times the number of cycles in the same unit of time. 57. Instantaneous Value. — Representing the fluctuations of an electromotive force or current by a sine curve, the instantaneous value is represented by the distance from the horizontal axis to the curve, at that particular instant. Thus in Fig. 32 the verti- cal lines y, yi, yz, etc., represent the instantaneous values at the 54 ELECTRICAL METERS ends of the intervals of — , — , — , etc., sec. after the point N has passed through M. 58. Maximum Value. — The instantaneous value at the point marked 90°, or at the end of — sec, is greater than that at any other point between 0° and 180°, and is consequently a maximum value. The numerical value at the point marked 270° is equal to that at 90°; its direction, however, is downward and is, therefore, a negative maximum value. In alternating- current problems the term maximum has reference to only the numerical value and not to its direction. 59. Average Value. — The average value of an alternating electromotive force or current is the average of all the instan- taneous values for half a cycle, or the average of all the instan- taneous values for a complete cycle, irrespective of sign. The average or mean value of a series of quantities is, in general, , . ai + 02 + as + • . • Ot. average (a) = where ai, 02, fls . . • On represent the successive values and n is their number. Assuming that the instantaneous values of an alternating electromotive force vary according to a sine law, or that the alternating quantity is harmonic, the average value will be equal to the sum of the instantaneous values divided by their number. In other words, it will be eqUal to the area between the curve and base line divided by the base line. It can be shown by calculus . . 2 . that this is equal to - X maximum value = 0.636 X maximum value. The average value is used in some calculations. 60. Effective Value or Root-mean-square Value. — The effect- ive value is very important in alternating-current problems. When a direct current is sent through a resistance, the energy converted into heat per second is Heat = PR joules. An alternating current varies in intensity from instant to instant; its heating value is, however, at each instant equal to i^R, where t is the current at the instant considered. The heat developed per cycle will then be the average of PR for the cycle. Since the resistance R remains constant^ the heat developed per cycle PRINCIPLES OF ALTERNATING CURRENTS 55 must be equal to R times the average of i^. Thus an alternating current, whose average square is P, will develop the same amount of heat per second in a resistance R as a direct current whose value is I. If a direct current I be sent through an ammeter of the electro- dynamometer type, a torque proportional to P will be developed. If the same ammeter is used to measure an alternating current, the torque at each instant. will be proportional to i^. This torque is always exerted in the same direction irrespective of the direc- tion of the current. The resulting torque will be proportional to the average of i^, and if the deflection with direct current is equal to that with alternating current, we may write KP — K average i^ and I — "s/ average P That is, when the deflection is the same, the value of the direct current must be equal to the square root of the average of the squares of the instantaneous values of the alternating current. This square root of the mean-square value is called the effective value, or "root-mean-square value," of an alternating current or pressure. It can easily be shown that for a harmonic current the effective value is 3^\/2 times the maximum value; that is 1= 0.707 7„ and E = 0.707 E^ 61. Effect of Inductance. — We learned in Article 10 that the wire along which an electric current is flowing is surrounded by a magnetic field. In a direct-current system this magnetic field remains constant, both in intensity and direction, so long as the current remains constant. The building up of the magnetic field requires energy which must be furnished by the initial cur- rent. Since no energy can be stored in any system unless that system reacts upon the source of energy or working substance, it follows that the magnetic field reacts upon the current to which it is due. This reaction prevents the sudden rise of current within a circuit to the maximum value, as indicated by Ohm's law. Again, when the circuit is opened and the current ceases, the energy that has been stored in the magnetic field is returned to the circuit and attempts to keep the current flowing. This 56 ELECTRICAL METERS energy manifests itself as a spark at the terminals of the circuit. Since the current cannot rise to a maximum value immediately upon closing the circuit, neither can it immediately fall to zero when the circuit is opened. This reaction of magnetic field upon the current is known as induction. The effect of induction may be considered as analogous to the action of a flywheel on a steam engine. When first the steam is turned on, some of the energy of the steam is converted into energy of motion, or kinetic energy of the flywheel. The fly- wheel reacts upon the engine until steady speed is reached. When steady speed is reached, no more energy is given to the flywheel, but all of it goes toward running the machinery. When the steam is shut off, the engine does not at once come to a dead stop; the flywheel keeps it in motion for some time until its kinetic energy has all been given back to the engine and machinery. 62. Effect of Capacity. — In addition to inductance every circuit possesses some capacity, that is, the ability to become charged, or to store up electricity. One conductor alone has very little, but more than one, arranged in suitable ways, may possess considerable capacity. When so arranged, the device is called a condenser. An electrical condenser may be considered analogous to an air tank. Suppose we have an air tank that under one atmospheric pressure holds a certain definite quantity of air, say 5 lb. We can define the capacity of the vessel in terms of the number of pounds of air it holds, and call it a 5-lb. tank. If the pressure is doubled, the tank will hold 10 lb. of air. Since we have defined the capacity of the tank in terms of unit (one atmosphere) pressure, we cannot call it a 10-lb. tank. A 10-lb. tank under the same conditions will hold 20 lb. of air. Furthermore, suppose the tank to be exhausted, evidently no back pressure will be exerted when air is first admitted to the tank. As soon as some air is admitted to the tank, back pressure begins to manifest itself, and when the back pressure equals the applied pressure, no more air enters the tank. We thus see that the amount of air entering per unit time depends upon the back pressure, and this back pressure will depend upon the capacity of the tank. For instance, if we put 5 lb. of air in a 10-lb. tank, the back pressure will be one-half as great as when 5 lb. of air are put into a 5-lb. tank. We can then say that unit capacity of PRINCIPLES OF ALTERNATING CURRENTS 57 a tank is such that when 1 lb. of air is forced into it the pressure will be equal to one atmosphere. Evidently, a certain amount of work will be done in forcing the air into the tank, and we could define unit capacity in terms of the work expended. The capacity of electrical conductors is analogous to the ca- pacity of the air tank discussed above. The capacity of a con- denser or system of conductors is usually defined in terms of the quantity of electricity required to raise the difference of pressure between the terminals by 1 volt. In accordance with this defi- nition the quantity of electricity that a condenser will contain is equal to the product of the capacity and pressure, or Q = EC. The flow of an alternating current within any circuit depends not only upon the resistance of the circuit, but also upon any induc- tance and capacity that may be contained in or connected with the circuit. The continual surging back and forth of the current in an alternating circuit gives rise to very important inductance and capacity effects in certain parts of the circuit, and the resulting peculiarities that distinguish the alternating from the direct- current circuit. The two factors mentioned above may be far more important than resistance, and in some cases may entirely control the flow of the current. 63. Phase Difference. — It has been pointed out that the cur- rent wave is in form much the same as the electromotive-force wave in an alternating-current circuit. The constants of the circuit — that is, resistance, inductance, and capacity — will, however, influence the time at which the current will reach a maximum. This fact will probably be understood from the analogy of the flywheel as already given. If the pressure applied to the fly- wheel is constant it may be considered as analogous to the electro- motive force applied to a circuit possessing inductance. The speed of the flywheel may be considered as analogous to the current flowing. The pressure applied to the flywheel is maxi- mum at the start, while its speed does not reach a maximum until later. We can say that the speed lags behind the pressure. Similarly, the current in an inductive circuit does not reach a maximum until some time after the electromotive force. We thus say that the current lags behind the pressure. The time between the positive or negative maximum values of electro- motive force and current is the phase difference. This phase 58 ELECTRICAL METERS difference depends upon the relative values of resistance and inductance of the circuit. When the circuit contains capacity, the analogy of the air tank serves to give an idea of the relations of these quantities. When the air is first admitted into the empty tank the current will be a maximum, and the counterpressure a minimum. The current of air thus leads the pressure. Similarly, when a source of electromotive force is connected to a circuit possessing capacity, -Vtoor+e Fig. 33. the current is a maximum ahead, in time, of the pressure; and we say the current leads. Again, the phase difference is repre- sented as the difference in time between the maximum values of current and electromotive force. The relative positions of the electromotive force and current curves are shown in Figs. 33 and 34. Fig. 33 shows the condi- tions in a circuit having resistance and inductance; and Fig. 34, the conditions in a circuit having resistance and capacity. 6 is the phase difference. Fig. 34. 64. Power in Alternating-current Circuits. — Since in direct- current circuits the power is equal to the product of current and pressure, the instantaneous power in an alternating-current cir- cuit will be equal to the product of the instantaneous values of current and pressure. These, however, vary from time to time, so the average power per cycle will be the average of the instan- taneous values of the product of current and pressure. PRINCIPLES OF ALTERNATING CURRENTS 59 When the current and pressure are in phase, that is, pass through their maximum and zero values at the same time, we have conditions as shown in Fig. 35. The power curve is ob- tained by multiplying together the instantaneous values of cur- rent and pressure, and, as the figure shows, the power reaches a maximum at the same time as current and pressure. The power curve is, however, always positive, for the product of two positive time -CurrenT Fia. 35. quantities is positive, and Hkewise the product of two negative quantities is positive. In Fig. 36 we have conditions that are somewhat different. Here the current lags behind the electromotive force. The power curve has both positive and negative loops, that is, loops both above and below the horizontal axis. The average power supplied to the circuit will thus be the difference of the average \ 4 ■'■''Tie ^-'v^- -Currenr of the positive and negative loops. It is thus evident that the average product of current and pressure in an alternating-current circuit does not give the average power unless the current and pressure are in phase as shown in Fig. 35. The power will depend not only upon the current and pressure, but also upon the phase difference between them. Ordinarily, the product of an ammeter reading and voltmeter reading will not give the true 6 60 ELECTRICAL METERS power in an alternating-current circuit. In general, the power is less than this product. As has already been shown, the phase difference will depend upon the inductance and capacity of the circuit, and hence the power will depend upon the inductance and capacity. 65. Phase Angle. — We have defined phase difference as the interval of time that elapses between the maximum values of pressure and current. Physically this is exactly what the phase difference is. For purposes of computation, however, the phase difference is best expressed as an angle and, accordingly, the constant by which we multiply the product of the effective current and effective electromotive force to get the actual power in a circuit is usually written as the cosine of the phase angle, thus Power = IE cos d where I and E are the effective values of current and pressure, or, in other words, are the values that alternating-current ammeters and voltmeters indicate. Cos 6 is the cosine of the phase angle and is called the power-factor. Another defi- nition of power-factor will be given later. When the current and pressure reach the maximum value at the same time, the difference in phase is zero and cos 6 = 1. When this is the case, the power is a maximum. This fact, that the alternating current and pressure causing the current may be out of phase, is fundamental in measuring alternating-current quantities, and should be mastered. As already stated, power computed from ammeter and voltmeter indications may be very much in error in some cases. Watt- meters, however, take account of the power-factor and their indications give correct values. CHAPTER V ALTERNATING-CURRENT CIRCUITS 66. Single-phase Circuits. — A single-phase circuit consists of two line wires, and is fed by a single-phase generator. The armature of the single-phase generator contains a single wind- ing, the two ends of which are connected to two collector rings. In the revolving-field type of generator the single-phase genera- tor is provided with two terminals to which the external circuit may be connected. The electromotive force of a single-phase generator fluctuates between positive and negative values and is well represented in Figs. 33, 34, and 35. Similarly, the current in a single-phase cir- cuit fluctuates between positive and negative values, as indicated in the figures mentioned above. The single-phase circuit is thus similar to a two-wire, direct- current circuit. The flow of power in the circuit is, however, considerably different. It can be shown that the power in a single-phase circuit fluctuates with a frequency double that of the electromotive force or current. A curve showing the fluc- tuations of power in a single-phase circuit is shown in Fig. 36. 67. Polyphase Circuits. — A polyphase circuit may consist of either two, three, or more phases; the three-phase circuit being the most common. The winding of the armature of a quarter-phase, commonly called two-phase, generator consists of two distinct sets of coils. This winding is so arranged that, when the coils of one set are under the field poles, the coils of the other set are midway be- tween the field poles. Thus, when the electromotive force in one set of coils is a maximum, that in the other set is zero. The electromotive-force curves of a quarter-phase generator are shown in Fig. 37. Calling the angular distance between two consecutive poles of an alternator equal to 180°, the difference in phase between the electromotive forces in the two sets of windings is 90°, as indicated in figure. A quarter-phase circuit usually contains four wires, each con- 61 62 ELECTRICAL METERS nected to the terminals of one set of coils on the armature. For simplicity, it may be looked upon as consisting of two single- phase circuits. In some cases two of the return wires are joined and the circuit consists of only three wires. This system is not Fig. 37. very common. The quarter-phase generator is also being dis- placed by the three-phase machine, which is more eflScient, every- thing considered. 68. Three-phase Circuits. — The voltage relations in a three- phase system are represented in Fig. 38. The windings on the FiQ. 38. armature consist of three semi-distinct sets of coils so arranged that each occupies approximately one-third the distance between two field poles of the same polarity. The phase difference between the separate electromotive forces is then 120°, or one- third of 360°, since the distance between two like poles is 360 electrical degrees. ALTERNATING-CURRENT CIRCUITS 63 The three-phase system may also be looked upon as three single-phase systems whose voltages are out of phase by 120°. In practice, however, this would necessitate six line wires, which would make the system very compUcated and expensive. The efficiency of the system lies in the fact that three ends of the armature coils may be joined together and the other three ends to the line wires, as shown in Figs. 39 and 40. The lamps, or other receiving circuits, are then connected between the line wires as shown by x, y, and z. The manner of connecting the armature coils, shown in Fig. 39, is known as the Y connection, and that shown in Fig. 40 as the delta connection. A, B, and C in each of these figures represent the separate phase windings. Fig. 39. FiQ. 40. 69. Current and Voltage Relations in Three-phase Circuits. — Representing the maximum value of the pressure generated in each phase by a line whose length is proportional to the numerical value of the maximum pressure. Fig. 41, three equal lines, making angles of 120° with each other, will represent, both in magnitude and phase, the maximum three-phase pressures generated in a F-connected armature. The instantaneous values of the sep- arate pressures will then be equal to the projections of Eim, E2m, and E^m upon the vertical line YY'. At the instant repre- sented by the figure these instantaneous values are for Eim, Oei; for Elm, Oe^; and for Eim, Oeg. Representing Oei, Od and Oe^ by 01, 62 and 63 respectively the following relations hold: ei = Elm sin 6 62 = E2m sin {8 + 120°) 63 = Eim sin (e + 240°). By rotating Eim, E^m, and E3m counter-clockwise, ei, eg, and 63 will fluctuate as the sine of an angle, but differing in phase by 120°. Hence, they may be properly represented by the sine curves of Fig. 38. The three lines Eim, Etm, and Ezm, Fig. 41, are called vectors. 64 ELECTRICAL METERS Vectors cannot be added algebraically, that is, the sum of Eim and Eim is not the algebraic sum of their numerical values. Vec- tors are combined geometrically. To get the sum of two vectors, form a parallelogram with the given vectors as sides; the diagonal will then represent the sum, both in magnitude and direction Fig. 41. The vector difference is obtained in much the same way. The direction of vector to be subtracted is reversed and the two vectors are then added. According to this method of addition and subtraction, the pressure across y, Fig. 39, is equal to the vec- tor difference between the pressures generated in windings A and B respectively. Represent- y «^ ^ ^^^ *^® pressure developed in winding A by '^ ^ vector Ea, and that in winding B by Eb, Fig. 42, the vector difference is equal to E, which is the pressure across y. Numerically E = Ej. cos 30° + Eb cos 30° = HV^E^ + ViV^EB = VSEj. = V3Eb when Ea = Eb, as is usual in practice. In the foregoing demonstration E, Ea, and Eg represent either maximum or effective values. Hence, we may, in general, say that the pressure between the mains of a y-connected three- phase circuit is equal to\/3 times the pressure developed in each armature winding. ALTERNATING-CURRENT CIRCUITS 65 The current in each main must be the same as the armature current, as is evident from the connections. In the delta-connected system the conditions are reversed. The connections plainly show that the pressure between mains is the same as that developed in one armature winding. The current in either main, however, is the vector difference between currents in two windings, and hence, according to what has just been said, the current in one main equals s/Z times the current in one armature winding. The power in any polyphase system is not pulsating as in a single-phase system, but is constant or steady. CHAPTER VI INDUCTION PRINCIPLE 70. Introduction. — The fundamental principle of induction meters, as well as motors, was discovered by Arago in 1825. He found that if a copper disk is pivoted on the axis of a magnetic needle, its plane being horizontal, and rotated, the needle will be deflected. This principle is illustrated in Fig, 42. Above the copper disk C, but not touching, is a glass plate G. In the middle of the glass plate and directly above the center of the arbor is pivoted a magnetic needle. When the copper disk is rotated, the needle is deflected in the direction of rotation. If the position Fia. 43. of disk and needle be interchanged, and the needle rotated, the disk will rotate in the same direction as the needle. Faraday explained this phenomenon on the supposition that relative motion between needle and disk resulted in producing electric currents in the disk, and that the reaction between the magnetic field produced by these currents and the field due to the magnet caused the rotation of needle in the first case, and of the disk in the second case. This explanation has been veri- fied many times since. Whenever a conductor cuts across a mag- netic field an electromotive force is induced. If the conductor 7 67 68 ELECTRICAL METERS forms a closed circuit, a current will flow through the circuit and a reaction is set up between the conductor and magnetic field. In the experiments of Arago and Faraday the magnetic field was caused to rotate by rotating the magnet to which the field was due. It is evident such a device is not suited for measuring instruments. What is needed is relative motion between the field and conductors, without the corresponding motion of magnets. 71. Rotating and Revolving Magnetic Fields. — In practice there are two types of moving magnetic fields which may be designated by the two terms, rotating and revolving. In every- day language the two words, rotating and revolving, are used interchangeably, but there is a distinction in their meanings which should be kept in mind. Fig. 44. A body is said to rotate when it has a circular motion about its own center or axis; to revolve is said of a body that moves in a curved path, as a circle or ellipse, about a center outside of itself. According to this distinction a rotating magnetic field is one that turns about an axis passing through the field; and a revolving magnetic field is one that moves around an axis out- side of itself. 72. Production of Rotating Field. — To produce a rotating magnetic field of constant intensity, and rotating at a constant speed, necessitates polyphase currents. In Fig. 44 is shown a circular coil carrying a current which sets up a magnetic field at the center of the coil. The curved lines with arrow heads repre- sent magnetic lines in one position. When the current is alter- nating, the field is also alternating, increasing and decreasing with the current and reversing as the current reverses. Repre- senting the current by i = Im cos ut INDUCTION PRINCIPLE 69 we may represent the instantaneous value of field strength by h = Hm cos iOB. Combining the two components that rotate in the same direction we get the two components OF and OFi, which differ in magnitude, rotate in opposite directions, but have the same angular speeds. The numerical value of OF and OFi in terms of OC and OD, and thus in terms of OA and OB, can be obtained analytically as follows: OF'' = OC'' + OD^ - 20c X OD cos ODF and OFi^ = OCi" + ODi" - 20Ci X ODi cos ODiFi but OC = OCi = Hu. and OD = ODi = H,„. Then OF" = Hi^^+ H2J - 2Hi^H2„, cos ODF and Of 1^ = HiJ + H^J - 2Hi^Hi„ cos ODiF,. Z ODF is the supplement of Z COD. But ZCOD = ZAOD + ZCOA = '^-62 + 81, and hence, ZODF = T - (I - 02 + 6*1) =1+ (62- e,) IT Similarly ZODiFi can be shown to equal ^ — {B2 — 0i). Now ^ is the physical angle between the fluxes OA and OB, but 02 — 01 is the time-phase difference expressed as an angle between the alternating fluxes of which OA and OB represent the maxi- mum values. Representing this phase difference by So we finally get: 0^2 = Hi„,^ + HiJ" + 2HimH2,n sin do OFi" = HiJ + HiJ - 2i?i„ff2^ sin e^. That is, in place of one resultant field rotating with a uniform 72 ELECTRICAL METERS speed in one direction there are two fields with different ampli- tudes rotating in opposite directions. This principle has impor- tant application in induction-type instruments. 74. Production of a Revolving Magnetic Field. — Two quarter- phase currents may also be used for producing a revolving field. The manner in which the stator of a quarter-phase motor is connected is indicated in the diagram of Fig. 47. The short heavy lines represent the conductors in the slots of the stator core, and the light lines represent the end connections. The Fig. 47. curved lines outside may be considered as representing the front end connections, and, under this assumption, the curved lines within will represent the back connections. An examination of the diagram will show that the current in conductor 1 passes across the iron core from front to back while in conductor 11 it passes from back to front. The two groups of conductors, A and A', together with the connecting wires may thus be considered as forming a coil which surrounds a portion of the iron core. Similarly B and B', which surround another portion of the core, will form another coil. Assuming a direct current to be flowing through phase A while phase B is open, it is evident that a north INDUCTION PRINCIPLE 73 pole will develop between A and A', and a south pole between A' and A", etc. In all there will be four poles. Such an arrange- ment of conductors is called a four-pole winding. A simplified diagram of an end view of a four-pole two-phase induction motor is shown in Fig. 47a. In this diagram the con- ductors are represented by circles. For clearness the end con- nections are omitted. When current in winding A-A', etc., is maximum that in winding B-B', etc., is zero. The position of the magnetic lines at this instant is indicated by dotted lines with arrow heads. The current in group of conductors A is toward Fig. 476. the observer, and in group A' away from the observer. Under these conditions a south pole is formed at S under the stator core. One-eighth of a period later the current in winding A-A', etc., will have decreased to 0.707 of its maximum value and that in winding B~B', etc., will have increased to 0.707 of its maximum value. The currents will at this instant be equal and as they will 74 ELECTRICAL METERS be flowing in the same direction, the position of the magnetic field will be as indicated in Fig. 47&. The magnetic fluxes due to the two currents will combine forming a resultant pole halfway between A and B'. The same thing will hold true with reference to the other groups of conductors. Thus during one-eighth of a period of the current, the magnetic poles have shifted one- sixteenth of the circumference of the stator. After another one-eighth of a period the conditions will be as lepresented in Fig. 47c. At this instant the current in winding A-A', etc., is zero and that in B-B', etc., is a maximum. The magnetic poles have again shifted one-sixteenth of the stator cir- FiG. 47c. cumference. The magnetic field which is confined to the outer periphery of the rotor and the inner periphery of the stator revolves independently of the iron core. A revolving magnetic field can be obtained from any polyphase circuit by means of appropriate windings. 75. Speed of Revolving Field. — The speed with which the polarity will be transferred around the stator core will depend upon the frequency of the alternating current. The number of revolutions per minute will depend upon the number of pairs of poles per phase, and upon the frequency. If the frequency of the supply pressure be /, and if there be p pairs of poles per phase, then the field will make one complete revolution in i. sec. It will. ./ /' therefore, make n = 60- complete revolutions per minute. CHAPTER VII INDUCTION-TYPE AMMETERS AND VOLTMETERS 76. Application of Induction Principles to Meters.— If a suitably mounted hollow conducting cylinder, or disk, be placed inside a rotating field, currents will be induced in it, due to the relative motion of the two, as in the experiment of Arago. The currents will react with the magnetic field in such a way as to cause rotation of the cylinder or disk. The reaction will be in such a direction as to oppose the motion of the magnetic field in ac- cordance with the general law of induction. The cylinder or disk will thus rotate in the same direction as the magnetic field. Induction meters operate in accordance with these principles. For single-phase instruments, the principle of rotating, or revolv- ing, field is obtained in a modified way. 77. Induction Ammeters and Voltmeters. — One method of pro- ducing a revolving, or in this case what may be called shifting, magnetic field for single-phase instruments is shown in Fig. 48. The current circuit of the meter is represented by the winding ABC. The coil B surrounds the laminated iron core I. In the end of this iron core is a slot through which and around one-half of the core is wound a heavy band of copper as shown at E. The alternating current flowing through coil B induces a flux in the iron core. When the flux is increasing, a part of it will pass through the core of the short-circuited copper band, inducing a current in it. This current is in such a direction that it opposes the building up of the magnetic flux within the space surrounded by the band. While the current is increasing, the magnetic density of that part of the iron core which is not surrounded by the copper band will be greater. On decreasing current, the con- ditions are, however, reversed. The flux density of the unwound part of the core will decrease to zero before that in the other part. The flux thus shifts from the unwound portion to the wound part of the core. As this shifting flux penetrates the disk D, currents are induced 75 76 ELECTRICAL METERS in it which react with the magnetic flux, causing the disk to rotate. The controlhng force is supphed by a coiled spring as in other indicating instruments. It is plainly evident that the reaction between shifting field and induced currents in the disk is a function of both the intensity of the shifting field and frequency of current. If no provision were made for correcting the infiuence of frequency, changes in fre- quency would affect its indications. To compensate for fre- quency effects, the main coil B is made of low resistance and high inductance. The terminals of the coil B are connected to a non- inductive shunt, ;Si. The circuit is, therefore, divided into two branches, one containing resistance but no inductance and the other inductance but of negligible resistance. At normal. fre- rO »i D 311 Fig. 48. quency the current will divide in a certain ratio between the two branches. An increase in frequency will cause more of the cur- rent to flow through the shunt, thereby decreasing the current in the meter coil. This reduced current, however, will be more effective in producing torque on account of its higher frequency. By properly adjusting the shunt, the two effects are made to neutralize each other so that the registration is not affected by considerable variation in frequency. The principles of the voltmeter are identical with those of the ammeter, with the difference that there is connected in series with coil B a high-resistance, non-inductive coil. This particular form of induction meter is no longer on the market, although it is still used. AMMETERS AND VOLTMETERS 77 78. Series-transformer Principle. — A most ingenious method of producing a rotating magnetic field was invented by Mr. Frank Conrad, and is used by the Westinghouse Electric and Manufacturing Co. in its induction instruments. In so far as principles of construction are concerned, a series transformer contains two independent windings the same as a shunt transformer. The difference between the two kinds of transformers lies mainly in their use. The primary winding of a series transformer is connected in series with the line, while the Fig. 49. other has its primary shunted across the line. Fig. 49 is a dia- gram of a series-transformer winding as applied to an induction meter. It is evident from the diagram that there are two dis- tinct windings; P, the primary winding, carries the line current, and S, the secondary, is short-circuited. The circle represents the cylindrical meter movement. The dotted lines marked

2, OFi = $1 and OF = $2 the two fields rotating in opposite direc- tions are given by *i^ = i^2 sin e and $2^ = i^ + (t>2^ + 20102 sin 6 6 is the time-phase difference between 4>i and 2 as represented in Fig. 51. Since the cylinder turns only until the driving torque equals the counter torque of spring, the speed of the drum is zero. The actuating torque is due to the cutting of the cylinder by the two fluxes $1 and #2 in opposite directions. The deflection will be in the direction of the greater torque. The eddy currents in the drum due to *i and $2 are propor- tional to $1 and $2 and to the speed of these which is 27r/. If the eddy currents lag 7 degrees behind the induced voltage the torque due to $1 is Ti = fKi^i^cosy and that due to $2 is likewise given by T2 = fKi^i'' cos y The driving torque is equal to Ti- T2= fKi cos 7 («>i2 - $2=) = 4/A:i0i02 sin 6 cos 7 K T but 01 = —J — ) and 02 = K3I1, where h is the primary current. inen 1 — ii — I2 — j sm 6 cos 7 = iKiKiKih'^ sin 6 cos 7 Ki depends mainly upon the impedance of the drum and varies inversely with it. In place of Ki we may write Ki = ■=» Z AMMETERS AND VOLTMETERS 81 where Z is the impedance of cylinder; then T = — ^— sm d cos 7. 80. Influence of Frequency. — In the expression given above for torque, Z, 6, and 7 are quantities varying with frequency, and in order that the meter may be independent of frequency Z must vary as sin cos 7. This can only be approximated, although the maximum error due to changes of frequency from 25 to 60 cycles is not over }4 per cent. 8L Influence of Temperature. — Variation in temperature will mainly affect the resistance of the movable cylinder. In order to correct for this variation, the secondary coil is arranged to have a temperature coefficient of resistance such as to exactly cancel the effect of the variations of resistance in the cylinder. To do this another series transformed principle is used. If in a I Is /£>^ /oo 96 96 a/nt/> Loan/' Conaui ■tai:/aff ul/Loai ' Hei /sta/7i CO.//- ' o6m3 We/ff/^ of Mitring ^/er7?e}^-' /O^^ns '9=/. 4 ■Cms. ZO 30 40 Fig. 53. so eo 70 Cycles, for curve No. 1 which shows the effect of changes in frequency. Minutes in circuit for curve No. 2 which shows the effect of self-heating at two-thirds load. Air temperature in °C. for curve No. 3 which sho\ys the effect of variations in room temperature. series transformer the primary current be kept constant, the secondary current will remain nearly constant while the secondary resistance is varied over a considerable range. Thus, any in- crease in the secondary resistance causes a proportional increase in the flux of the core. This is made possible by working the core a.t a low flux density. The Westinghouse ammeter described has the secondary cir- cuit wound partly with copper and partly with a wire of low temperature coefficient, the resulting temperature coefficient 82 ELECTRICAL METERS of the secondary circuit being such as to increase the flux in the iron when the temperature rises, thus compensating for rise of temperature of the aluminum cyhnder. Figs. 53 and 53a show the performance curves of ammeters and voltmeters respectively. 82. Scale. — A direct reading scale of the induction type of instruments will have the same disadvantages as those whose deflection is proportional to the square of the quantity to be \ /(ft? 90 96 20 30 40 Fig. 63a, Cycles, for curve No. 1 which shows the effect of changes in frequency. Minutes in circuit for curve No. 2 which shows the effect of self -heating at two-thirds load. Air temperature in °C. for curve No. 3 which shows the effect of variations in room temperature. measured. In practice, this disadvantage is overcome in two ways. One method makes use of a cam-shaped disk, which is mounted so that less and less of it lies between the poles of the iron core as it rotates. A proper shaping of the disk permits the construction of a practically uniform scale for about 300° of arc. A second method, made use of by Siemens and Halske, con- sists in using an auxiliary weight so mounted that it reinforces the tendency of the moving element to rotate at the zero end of the scale, while at the upper end of the scale, it is vertically below the spindle. The instruments manufactured by the above- mentioned firm have nearly a uniform scale extending over an arc of 90°. \ 82a. Damping.— The electromagnetic method of damping is employed in these instruments. In the earlier instruments an aluminum disk is mounted on the shaft, and as it moves between the poles of two permanent magnets effective damping is secured. The proper damping is now obtained by means of a "C" shaped permanent magnet located very close to the drum of the movable element. CHAPTER VIII ELECTRODYNAMIC AMMETERS AND VOLTMETERS 83. Introduction. — The principle upon which the operation of these instruments depends is, as its name impUes, the mutual attraction and repulsion between adjacent circuits carrying electric currents. The principle that currents flowing in the same direction in parallel wires attract and when flowing in Fig, 54. Fig. 55. opposite directions repel, is the fundamental principle of the instruments of this class. The repulsion and attraction is due to the interaction of magnetic fields produced by the currents, but as instruments possess no iron core, the interaction is called electrodynamic instead of electromagnetic. 84. Electrodynamometer Type. — The essential features of an instrument of this type, which for a long time was extensively used for measuring alternating currents, are shown in Fig. 54. The completed instrument is shown in Fig. 55. As shown in Fig. 54, the instrument contains two coils, one fixed, FF' , and 8 83 84 ELECTRICAL METERS one movable, MM'. The movable coil is placed outside of the fixed coil and is supported by a fiber which offers very slight resistance to motion of the coil. The lower ends of the coil dip into mercury cups which are connected to binding posts. The controlling force is furnished by a spiral spring, one end of which is attached to coil MM' and the other to the torsion head H. The index pin P is also rigidly connected to the torsion head, which passes through the fixed graduated plate A, and may be turned by the milled head at the top of the instrument. 85. Operation of Electrodjmamometer Ammeter. — The cir- cuit within which the current is to be measured is connected in series with T and Ti, or T and T2, depending upon the magnitude of the current. Assuming that direct current is to be measured and that the positive terminal is connected to Ti, it will be noticed that the current flows up the side of the stationary coil marked F and down the side marked F'. After passing through the junction block R and the connecting link RC the current enters the movable coil at C and flows up through the side M and down through the side marked M', finally leaving the instrument through binding post T. Keeping in mind the principle of parallel circuits stated in Chapter I, we see that the current flows in the same direction in sides F, M', and F', M. Since the large coil FF' is fixed and can- not move, the coil MM' will be deflected in such a direction that the side M approaches F, and M' approaches F'. The motion of the coil is stopped when the pointer I strikes the pin N. By turning the torsion head G, the pointer I can be brought back to its original or zero position. The force tending to deflect the coil is then measured by the angle through which the torsion head has been turned, for within the limits of elasticity of the helical spring, the force causing a distortion or twist is strictly pro- portional to the angle through which it has been twisted. In order to measure the current, however, it is necessary to get an expression for the force in terms of the current in the coils. Both theory and experiment show that 'the force is proportional to the product of the current in M and F. In the case considered the same current flows through both coils, hence, the force of attraction must be proportional to the square of the current. Now, since the force is proportional to the angle of deflection, and likewise to the square of the current, it is evident that the square of the current must be proportional to the angle of deflec- AMMETERS AND VOLTMETERS 85 tion. Letting I equal current strength, K^ a proportionality- factor, and d the angle of deflection, we may write the foregoing relation as follows: Whence I = KVl This is the fundamental equation for instruments of this type. It will be noticed that the current is proportional to the square root of the angle of deflection, and, hence, the scale of such an instrument, if it were to be direct reading, could not be uniform. In practice, the scale is graduated in degrees, and the current is determined from calibration curves or computed in accord- ance with the above formula after the constant K has been determined. It has been assumed that the current to be measured was direct, or continuous. One of the advantages of the electro- Mon-induetive Resiatance AAAAAAA-i I a. Shiint Movable CJbil , Fixed Coil Fia. 56a. Fia. 566. dynamometer ammeter is that it can also be used on alternating- current circuits. That the deflection is in the same direction on alternating current as on direct current, will be evident on notic- ing that when the current reverses in the stationary coil it likewise reverses in the movable coil. The current will always be in the same direction in F as in M, and in F' as in M', and consequently, the deflection on alternating current is the same as on direct current. Also, both by theory and experiment, it has been shown that the deflecting force on alternating current is proportional to the square of the effective current. Hence, the instrument gives true effective values of alternating currents. 86. Shunted Electrodynamometer Ammeter. — To increase the range of an ammeter of this type the coils may be shunted in either one of two ways: A shunt may be connected across both coils as indicated in Fig. 56a, or only the movable coil may be shunted as shown in Fig. 566. 86 ELECTRICAL METERS When the connections of Fig. 56a are used, an additional non- inductive resistance of low temperature resistance coefficient must be connected in series with the coils of the instrument. As the coils of the instrument are usually made of copper, the instru- ment when so connected will be subject to two sources of error, namely, temperature and frequency. The temperature error will depend upon the ratio of the resistance of the instrument coils to that of the non-inductive resistance in series. If this is small, the temperature error will be small. The frequency error upon alternating^current circuits is due to the inductance of the instrument coils. The per cent error due to this cause may be calculated as follows: Let Ri = resistance of instrument circuit, Ro = resistance of shunt, X = reactance of instrument circuit, L — self-inductance of instrument circuit. Ii = current in maiu. 7o = current in Ra. I = current in meter circuit. Then, if the ammeter be calibrated on direct current, the cur- rent flowing in the main to which the ammeter is connected is given by I (Ri + Ro), h = Ra When an alternating current gives the same deflection, the current J D through the instrument coils must also be /: but / = — - r- — = VRi" + ^' I R = —y—- lo and / will not be in phase; hence 1 2, the current in the main, is the vector sum of I and 7o, or h = ^l (7 cos 6 + hY + (7 sin d)^ = Si +2 Ih cos d + h^ But and Hence 7 -:^ io — p cos 6 = R z' h = ^^yRo"" + 2 RRx + Z^ AMMETERS AND VOLTMETERS 87 .+ ^ {Ro + Riy and per cent error = 100 — 100 \ 1 + X^ {Ro + Rir X = 2rfL EXAMPLE A shunted electrodynamometer ammeter has a coil whose resistance is 1 ohm. It is shunted by a resistance of J^g ohm. If the inductance of the instrument coil is 0.3 millihenry, what will the error be when the fre- quency is 100 cycles per second? Solution. — Per cent error = 100 - 100 \/l + 4^ {Ro + Ri)' Given L = 0.3 X 10-^ henrys, Ri = 1 ohm, / = 100. Then X = 27r/L = 27r X 100 X 3 X 10"^ Ro + Ri = "53^ ohms. and per cent error = 100 — 100 \/l + 47r2 X 10< X 9 X 10-« X 992 10* = 100 - 100 X 1.0172. = 1.72 per cent low. The remedy for this would be to make the shunt inductive, which is difficult to carry out in practice. When the movable coil only is shunted as indicated in Fig. 566, the frequency error will be much smaller. The algebraic expression for the per cent error in this case is given by X^ /M \ Per cent error = 100 ^^2\W + l).' Where X = 2wfL, Ri = resistance of shunted coil, Ro = resistance of shunt, M = mutual inductance of the instrument coils, L = self-inductance of movable coil. In a particular instrument the per cent error at a frequency of 100 was found to be 0.01 per cent.' 87. Voltmeters. — The electrodynamic principle can be used to measure difference of pressure as well as current. The arrange- ment of the coils for the dynamometer type voltmeter is shown in ' HiSDALB, Journal I.E.E., vol. 48, p. 621. 88 ELECTRICAL METERS Fig. 57. SS are the fixed coils, which are connected in series, and A is the movable coil to which the pointer P is rigidly attached. The movable and fixed coils are also connected in series together with a non-inductive coil of high resistance and low temperature coeflacient. The effect of this series resistance is to reduce the frequency and temperature errors to a negligible amount. The commercial instruments of this type are similar in mechan- ical construction to the permanent-magnet, moving-coil type of instrument. The electrical features differ in that the magnetic field in this type of instrument is due to the current flowing in the coils, which is proportional to the voltage to be measured. In the permanent-magnet type of instrument the magnetic field is due to Fig. 67. the permanent magnets, and the current in the moving coil only is proportional to the difference of pressure. 88. Effect of Inductance Upon Reading of Electrodynamometer Voltmeter. — In well-designed voltmeters of this type the induc- tance is reduced to a minimum, and the inductance errors are practically negligible; nevertheless, the influence of this quantity may sometimes be appreciable. The relation between a direct electromotive force and an alternating electromotive force caus- ing the same deflection may be determined as follows; Let E = direct-current electromotive force causing a given deflection, E'= alternating-current harmonic electromotive force causing same deflection, AMMETERS AND VOLTMETERS 89 L = inductance of coils, R = resistance of coils. E^ Then the deflecting force on direct current is proportional to ^^i that is, to the square of current in' coils. Since the deflection is assumed to be the same when alternating- curreht electromotive force is measured, the effective current must be equal to the direct current. The effective current and whence, E' = E E' R VW+ oj^L^ Ey/W+~i^^ R E^f^' R^ When R is large in comparison with Leo, the second term under the radical sign has little effect; when this is not the case the difference between E and E' will be appreciable. 89. Construction. — The dynamometer type of voltmeter con- tains no iron, and, as the three coils are all connected in series, it is well suited for alternating-current measurements. A phantom view of the essential features of a Weston dynamometer volt- meter is shown in Fig. 58. The Roller Smith Co. apply the same principle in their dynamometer type of voltmeters. In this case, however, the coil is mounted with its plane inclined at an angle to the arbor or shaft which supports it. Fig. 59. Such a construction makes it possible to fasten the coil to the shaft by small projecting lugs which are integral with and project from the sides of the coil frame. By clamping the lugs between appro- priate nuts, the coil is rigidly fastened to the arbor. The inclined-coil voltmeter of the General Electric Co. is also similar in construction. In these instruments both the fixed and mov- able coils are inclined with reference to the shaft carrying the movable coil, Fig. 60. The movement of a Westinghouse volt- meter of this type is shown in Fig. 61. The principles of operation are. the same in all cases. In every case the force causing a deflection varies as the product 90 ELECTRICAL METERS of currents in fixed and movable coils. When these currents are the same, the deflecting force depends upon the square of the actuating current. On account of the change in relative position of coils when in use, exact proportionahty does not Fig. 59. exist between the deflecting force and the square of current. Since in the instruments of the dynamometer type the controlling force is due to a spiral or helical spring whose counterforce varies directly with the deflection, such instruments do not have uniform scales when direct reading. The graduations are crowded together at the beginning and end of scale, especially at the beginning, as is shown in Fig. 61a. AMMETERS AND VOLTMETERS 91 90. Ampere Balance. — A standard instrument for measuring current is known as Kelvin's balance, Lord Kelvin being the inventor and designer of the instrument. The operation of the instrument is based on the electrodynamic attraction between stationary and movable coils, in much the same way as the electrodynamometer discussed above. In Fig. 62 are shown the Fig. 61o. essential features of the instrument. As shown in the figure, the instrument consists of four fixed and two movable coils. The fixed coils are designated by A, A', A", A'", and the movable coils by B, B'. The coils are all connected in series by connections as shown in the diagram. The winding of the lower coil A is reversed with Suspension strips:- Fig. 62. reference to the winding of the upper coil. The current thus flows in one direction in one coil and in the opposite direction in the other coil of the couple. In the same way the current flows in opposite directions in the stationary coils. Assuming that the current flows counter-clockwise in coil A, it will flow in a clockwise direction in coil A'. Thus, if coil A attracts coil B, 9 92 ELECTRICAL METERS coil A' will repel coil B. On the other side the winding of B' being reversed, it will be repelled by A" and attracted by A'". As a result of this attraction and repulsion, the coils BB' will swing around the suspension C, which also serves for conducting the current into the movable coils. The controlling force in this case is gravity acting on the rider which slides along a graduated beam fastened to BB' . When no current is flowing through the instrument, a weight is placed in a pan which balances the movable coils and the rider at its extreme left position, which corresponds to the zero position of the scale. When a current is flowing through the coils, the rider is moved to the right along the beam until the coils are again balanced. The value of the current is then indicated by Fia. 63. the position of the rider. The balance arm is supported by two trunnions, each hung bj^ an elastic ligament of fine wire, through which the current passes into and out of the movable coil at the end of the balance arm. The instrument as manufactured is shown in Fig. 63. With ampere balances four pairs of weights (sliding and coun- terpoise) are supplied with each instrument. The carriage and its counterpoise constitute the first pair. These weights are adjusted in the ratios 1, 4, 16, 64, so that each pair gives a whole number of amperes, or half amperes, or quarter amperes, or some decimal subdivisions or multiples of these magnitudes on the upper or inspectional scale. For the adjustment of the zero, a small metal flag is provided. The flag is operated by a fork, having a handle outside the case. AMMETERS AND VOLTMETERS 93 To adjust the zero reading, the shding weight is placed with its pointer at the zero end of the scale, and the flag is turned to one side or the other, until it is found that with no current passing, the balance rests in its zero position. When a current is passed through the instrument, the balance arm is displaced, and to measure the current the rider is slipped along the trough until the balance arm is again brought to its zero position. The strength of current is then indicated on the upper fixed scale by the pointer of the sliding weight. For greater accuracy the reading of the lower scale must be taken. Each number on the upper, or as it is called inspectional, scale is twice the square root of the corresponding number on the fine scale of equal divisions. Thus if the reading on the lower scale is 292. that on the fixed scale will be 34.18 = 2 X \/292. A table of double square roots is furnished with the instrument. The reading, multiplied by the constant of weight used, gives the current. EXAMPLE A centiampere balance was used to calibrate a milliammeter. The milliammeter reading was 668 milliamp., and balance reading 326.8 on the lower scale. How much is the ammeter in error if the constant for weight used is 2? Solution. — 2V326.8 = 36.14. / = 2 X 36.14 centiamp. = 722.8 milliamp. Error = 722.8 - 668 = 54.8 milliamp. 91. Uses of Kelvin Balance as a Voltmeter. — In order that the Kelvin balance may be used as a voltmeter it is necessary only to increase its resistance. When so used, the resistance of the operating coils is about 50 ohms, and special coils are provided to be connected in series. The resistance of these coils ranges from 400 to 2000 ohms, and the maximum voltage that can thus be measured is 500 volts. It is evident that the Kelvin balance operates upon the electrodynamometer principle, yet it is usually classed separately because the controlling force is gravity; the planes of the coils are horizontal instead of vertical; and the movable coils do not rotate around a central axis, but revolve about an axis midway between them. The relation between the current strength and the force of attraction is the same as that of the electrodynamometer already discussed, i.e., P = KW 94 ELECTRICAL METERS but when the coil is balanced the force is proportional to the distance of the rider from the extreme left of the scale, hence 72 = KH or 7 = K-\/T, which is of the same form as the equation for the electrodynamometer. From this equation we see that the scale which reads in am- peres cannot be uniform. On the other hand, in order to obtain the current from a reading on the uniform scale we must extract the square root of the reading and multiply this square root by the constant of the instrument. The commercial instruments are made in seven sizes ranging in capacity from 0.01 to 2,500 amp. Detailed instruction for using the balance is always furnished with the instrument. Fig. 64. 92. Westinghouse Dynamometer Ammeter and Voltmeter. — Fig. 64 shows how the Westinghouse Electric and Manufacturing Co. has adapted the Kelvin balance principle to one type of instrument. The figure shows the general arrangement of the measuring elements, the letters referring to the following parts: A, A', A^, A', fixed coils. C, C^, movable coils. B, non-inductive resistance. D, controlling spring. E, torsional head. F, pointer attached to movable element. G, pointer attached to torsion head. AMMETERS AND VOLTMETERS 95 The four fixed coils and two movable coils are all connected in series, and in series with part or all of the resistance B, depending upon whether small or large electrical quantities are to be meas- ured. Precisely as in the Kelvin balance the meter depends for its operation upon the electr'odynamic action between the fixed and movable coils. The controlling force is, however, a spiral spring instead of gravity. The influence of gravity is eliminated by mounting the coils with their planes vertical instead of hori- zontal. There is considerable similarity between the Westing- house dynamometer type of instrument and the electrodynamom- eter. In both cases the planes of the coils are vertical and the indications of the instruments are obtained in the same way. When a current is sent through either instrument, the movable coil is deflected and, by means of the torsion head, the movable element is brought back to its zero position. The deflection is indicated by the angle between the two pointers. The same law, viz., I = KVe holds. 93. Influence of Earth's Magnetic Field. — Since the earth is surrounded by a magnetic field which has a definite direction and value, there is bound to be a reaction between this field and a coil carrying a current. In some of the types of instruments so far discussed, the influence of the earth's magnetic field must be considered, when measuring direct currents, if accurate results are expected. In instruments of the electromagnetic type, the strength of the operating field is usually so great in comparison with the strength of the earth's field that this influence is practically negligible. In some of the dynamometer type of instruments this influence may be appreciable. This is true with reference to those instru- ments having only one stationary coil. Instruments employing the Kelvin balance principle are astatic, that is, they are not influenced by the earth's field. This is due to the fact that the movable element of the Kelvin balance type of instrument con- tains two coils wound in opposite directions. The effect of the earth's field upon one coil is thus neutralized by its influence upon the other coil. To prevent undue influence of the earth's magnetic field upon the Siemens electrodynamometer, the plane of the movable 10 96 ELECTRICAL METERS coil should be placed at right angles to the magnetic meridian. The direction of the magnetic meridian is indicated by a compass needle when not influenced by iron or adjacent magnets. The mechanical method of damping is used in most of the com- mercial instruments of the dynamoineter type. One of the most serious objections to the Siemens form of current meter is the lack of damping device, which necessitates considerable time and skill in making readings. The other forms of dynamometer instru- ments almost invariably make use of some form of air-damping device. In the Weston dynamometer-type instruments, which may be considered typical, damping is secured by two light symmetrical vanes enclosed in chambers made as nearly air- tight as possible. The Westinghouse meters of the type shown in Fig. 61 use the electromagnetic principle of damping. To the movable element is attached a sector which moves between the poles of permanent magnets. With the exception of the Siemens dynamometer and Kelvin balance forms, instruments of the types discussed are also made for switchboard use. 94. Advantages. — Among the main advantages of the dyna- mometer type of instrument are its sensitiveness, accuracy, and adaptability to both direct- and alternating-current measure- ments. It may be calibrated on direct current and used on alternating current. 95. Disadvantages. — The Siemens dynamometer and Kelvin balance are not direct-reading; they are not "dead beat," and hence require considerable time and skill in making readings. The necessity for accurate leveling is also a disadvantage. CHAPTER IX MISCELLANEOUS AMMETERS AND VOLTMETERS 96. Electrostatic Voltmeter. — The measuring instruments so far discussed require an electric current for their operation. Electrostatic instruments utilize the forces of attraction or repulsion between two electric charges. The gold leaf electro- scope is the simplest form of instrument of this type. When two plates are insulated and placed near each other, a force of attraction will exist between them if oppositely charged. If one of these plates is movable, but its motion is counteracted by some controlling force, the deviation of the movable plate from its normal position will be a measure of the force of attrac- FiG. 65. tion. Since the capacities of the two plates are practically constant, the deviation, or force required to prevent deviation, will be a measure of the difference of electrical pressure between the plates. Instruments which make use of this principle of attraction of charges are ordinarily called electrometers. When, however, they are provided with scales graduated in volts they are called electrostatic voltmeters. The adaptation of this principle to commercial instruments is due to Lord Kelvin. The essential elements of an electrostatic voltmeter are shown n 97 98 ELECTRICAL METERS in Fig. 65. The stationary element consists of two parts or quadrants aa. The movable element bb is a very light figure- 8-shaped aluminum vane. The vane is suspended by a fine wire whose elasticity supplies the controlling force. The instrument is practically an air condenser with movable plates. When the connections are made as indicated, the quadrants and vane are oppositely charged and attract each other. If the vane remained stationary, the force of attraction would be propor- tional to the square of the potential difference between quadrants and vanes. Algebraically F = KE\ Fig. 66. Fig. 67. This relation is not mathematically exact for the reason that a change in the relative position of vane and quadrants slightly changes the capacity. To measure low voltages the capacity of the instrument must be relatively large. To secure this large capacity. Lord Kelvin mounted several quadrants above each other and between them suspended the same number of vanes. The principle of construction will be readily understood from Fig. 66. Such an instrument may be used for measuring voltages down to 50 volts. The suspending wire supplies the controlling force. For voltages ranging from 400 to 100,000 volts, only one set of quadrants and one vane are used, Fig. 67. The vane is AMMETERS AND VOLTMETERS 99 mounted to swing in a vertical plane and the controlling force is due to the action of gravity upon weights which determine its sensibility. In neither case is the scale uniform. A multi- cellular form voltmeter for low voltages is shown in Fig. 68. Fig. G8. 97. Westinghouse Electrostatic Voltmeter. — The ijrinciple of mutual attraction between two electrostatic charges of opposite Q Fig. 69. kind has been adapted by Mr. S. M. Kintner of the Westinghouse Electric and Manufacturing Co., in a novel manner. The essen- tial features of this voltmeter are shown in Fig. 69. The measur- 100 ELECTRICAL METERS ing elements consist of a series of fixed and movable condensers. The movable element to which a pointer is attached is suitably pivoted and provided with spring control. As shown in the diagrammatic sketch, the movable part Ml, Mi consists of two hollow cylinders fixed to a pivoted arm. The curved plates Bi and -B2 are metallically connected to the inner condenser plates of condensers Ci and C2. The operating elements of the meter are immersed in a high grade of insulating oil contained in a metal-lined wooden case provided with an insulating cover. Fig. 70. 98. Operation. — When the terminals Ti and T-z are connected to the circuit whose voltage it is desired to measure, the con- densers Ci and C2 become oppositely charged. These charges induce other charges of opposite polarity on cylinders ilf 1 and M^. The consequent attraction between the charges on B\, B^ and Ml, M 2 causes a deflection of the movable elements. This motion is made possible by the shape and relative position of plates B^ and B2 with reference to the axis of the cylinders. As the cylin- AMMETERS AND VOLTMETERS 101 ders revolve they approach the curved plates Bi and B^. In this, as in the Kelvin electrostatic voltmeter, the torque causing a deflection is proportional to the square of the applied pressure. The form and relative position of operating parts is shown in Fig. 70. In the more recent instrument a condenser terminal is used in place of the plate condensers shown in Fig. 70. The range of the meter may be changed by short-circuiting layers of the terminal, Fig. 71. Fia. 71. 99. Insulation. — To secure proper insulation for measuring very high voltages is not only very important but extremely difficult. In the electrometer, or Kelvin form of instrument, the insulating properties of air are mainly relied upon. The high insulating properties of oil, together with its relatively high inductivity, makes its use advantageous in many respects. The most important advantages are: 1. Possibility of more compact construction, as the oil permits the placing of the operating elements nearer together. 2. The force of attraction between stationary and movable elements is greatly increased, both on account of the smaller distance between them and on account of the high inductivity of the oil. 3. The buoyant effect of oil greatly diminishes the pressure and friction of bearings. 100. Damping.^ — Both the Kelvin multicellular and Westing- house electrostatic voltmeter use liquid damping. The axis of 102 ELECTRICAL METERS the Kelvin instrument projects through the bottom of the casing and is provided with a suitable vane. The cup in which the vane swings is narrow and deep and only about one-third full of liquid. In the Westinghouse instrument, the resistance of the insulat- ing oil upon the movable element produces efficient damping. An electrostatic voltmeter of the electrometer type, manu- factured by Hartmann and Braun, employs electromagnetic damping. The moving vane moves between the poles of an electromagnet and as it moves the eddy currents induced effec- tively damp the movement of the pointer. 101. Advantages. — Among the most important advantages of the electrostatic instruments may be mentioned the following: They do not consume any electrical current; may be used on either alternating- or direct-current circuits; are entirely un- affected by temperature, external magnetic fields, power-factor, or frequency. In addition to these they may be used on very high-potential circuits. 102. Hot-wire Instruments. — When a current of electricity passes through a wire whose resistance is R, the energy trans- formed into heat is I^R joules per second, when I, the current in the circuit, is given in amperes. When a stationary condition in the temperature has been reached, the energy converted into heat must be equal to that radiated, and this quantity is propor- tional to the change in temperature. Hence, it follows that the square of the current, which is proportional to the heat developed, is proportional to the expansion of the wire through which the current flows. It must be remembered, however, that the resist- ance R is not independent of the temperature. The wire of most instruments of this type is made of platinum silver whose tem- perature coefficient is about 0.00024. If Ro is the resistance of wire at room temperature to, its resistance at temperature ti°C is given by Rt = Ro[l + 0.00024(^1 - to)] Thus, a 100-ohm coil will undergo a change of 0.024 ohms per degree Centigrade. This change in resistance modifies, to some extent, the proportionality between square of current and expan- sion. From a practical point of view this is of no great impor- tance, for the scale can be determined by calibration. 103. Hot-wire Voltmeter. — The principle mentioned above was first made use of in an instrument designed by Major Cardew. AMMETERS AND VOLTMETERS 103 The wire in the Cardew voltmeter was made of platinum silver and was of such a length that it could be connected across a 110-volt circuit without any series resistance. The wire ran twice from end to end of a long brass and iron tube, passing over insulated rollers at each end. One extremity was fixed while the other, after passing over a pulley, was attached to a spring which kept it taut. The pointer was attached to the pulley which was rotated by the expansion and contraction of the wire. The tube consisted of brass and iron so proportional that its coefficient of expansion was the same as that of the wire. Hence, so long as the temperature of both was the same, the tension of the wire was constant and the readings were independent of external temperature variations. SB4 .K^ / zero adjustment Fig. 72. The arrangement of the wire was such that the instrument was bulky and very inconvenient to handle. It is no longer in use. In the more modern instruments of the hot-wire type, the work- ing length of wire is from 6 to 8 in. In voltmeters this wire is quite fine, and series resistances are provided. Fig. 72 shows the essential features of a Hartmann and Braun voltmeter. The terminals of the circuit, whose difference of potential is to be measured, are connected to A and B. The resulting current heats the platinum-silver wire causing it to expand. As the tension of AB is lessened, the point C is pulled downward by the tension of the spring HK. The silk thread HF being wrapped around the pulley G rotates the pointer as the end H of the spring HK moves to the left. By means of the mechanism CD and FH, the pointer 104 ELECTRICAL METERS P is made to move many times the sag of AB, The tension of the current wire AB is adjusted by means of the screw S. When an instrument of this type has been in use for some time, the pointer seldom returns to its zero position, but by means of the screw S the zero adjustment of the pointer can be readily made. The instrument is made "dead beat" by means of the vane V rotating between the poles of the permanent magnet M. The vane V is mounted upon the shaft with the pulley G and pointer P, As these rotate, the vane cuts across the magnetic field of the permanent magnet, inducing eddy currents which effectually damp the vibrations of the needle. The mechanism, as shown in the diagram, is mounted upon a suitable base plate not shown in the figure. The base plate is- divided near the point C, one portion consisting of iron and the other of brass. The relative lengths of the iron and brass parts are so designed that the ex- pansion of the base plate is the same as that of the wire itself. Even such an arrangement does not give correct in- stantaneous readings. This is due to the fact that the wire reaches its maxi- mum temperature almost instantly, whereas the base plate requires consider- able time to do so. Another arrangement of the working wire is found in the Roller and Smith hot-wire meter, the es- sential features of which are shown in the diagram of Fig. 73. The current-carrying wire in this type of instrument is looped around a pulley, and the two ends are fastened to the same plate C, as shown in the figure. One end of the wire is electrically con- nected to the plate, while the other end is insulated from it. The wire is kept in tension by the spring which may be adjusted by the screw /S., In voltmeters a non-inductive resistance of very low tempera- ture coefficient is connected in series with the branch A. The pulley D is rigidly attached to a shaft E to which is also attached the arm G. This arm is divided at one end and counter- balanced at the other. To the two branches of one end of the arm Fig. 73. AMMETERS AND VOLTMETERS 105 is attached a silk thread which is passed around a suitable pivoted small pulley H, to which is also attached the pointer I. The current to be measured passes only through the branch A of the working wire A-B, thus heating A only. The resulting expansion diminished the tension of A, and equilibrium is re- stored by the spring F pulling B around the pulley D until the strain is equalized. The motion of D carries G with it and the silk fiber rotates the pulley H causing the pointer to move to the right over a properly graduated scale. In this type of instrument no special provision need be made for changes in the temperature of surrounding air. When the temperature changes, both branches of the working wire are affected alike, expanding alike. This expansion is taken up by the spring without the rotation of pulley D. Since the expansion of the wire A-B is independent of the direction of the current, it is evident that hot-wire meters are suitable for alternating as well as direct current. 104. Hot-wire Ammeter. — The principle of the hot-wire am- meter is identical with that of the voltmeter. The construction is practically the same, the working wire being of larger diameter. In order to prevent sluggishness of action, a fairly fine wire is essential, and this introduces a difficulty in the case of ammeters. Messrs. Hartmann and Braun usually so arrange matters that the current is passed through the wire with several parallels, by means of thin silver strips making contact at various points along its length. Even by this means, however, it is found im- possible to pass more than a few amperes through the wire, and hence a shunt has to be employed. This entails a considerable loss of energy, since a fall of potential of 0.2 to 0.5 volts is required across the shunt. The large current taken, however, renders the instrument very susceptible to contact errors. In the more re- cent instruments the Hartmann and Braun Co. have substituted platinum-iridium for platinum-silver as the material of the work- ing wire. Platinum-iridium can be operated at a much higher temperature and its coefficient of expansion is considerably less than that of platinum-silver. As a result, the instruments are much less affected by changes of temperature and the zero shift is much smaller. The new instruments are made as ammeters and voltmeters in both switchboard and portable forms. 105. Damping. — While the moving element is light and there is no great necessity for a damping device, nevertheless, one is 106 ELECTRICAL METERS added. This is practically the same as that applied to the Hart- mann and Braun hot-wire instruments. The damper is an aluminum disk swinging between the poles of a stationary per- manent magnet. In a bulletin of the Bureau of Standards on "Testing Electrical Measuring Instruments," we find the advantages and disadvan- tages of the hot-wire instrument stated as follows : "The hot-wire instrument is not used in this country to any great extent in practical work; its defects are relatively large consumption of energy, uncertainty of zero, errors due to change of surrounding temperature, and to heating when left in the cir- cuit. As the working wire must be run at a fairly elevated tem- perature, to give proper sensibility, it is easily damaged by sudden overloads, which would do little or no damage to other forms, except the possible bending of a pointer." ■'0 The good points of the hot-wire instrument ^..-M which cause it to be still used for certain T.5 jr classes of work, are its independence of ordi- ^=^(\k^ nary frequencies, wave form, and stray mag- netic field; the fact that it may be calibrated on direct current, and that shunts may be used with the ammeter for alternating currents. \J 106. Thenno-ammeter. — For the purpose of measuring very small currents, there has ^' oil '^....He^.fgp. recently been devised an instrument whose ' f operation depends upon a combination of Fia. 74. the electro-magnetic and thermo-electric principles. It is well known that if two dissimilar metals, such as iron and copper, are connected so as to form a closed circuit, and if one of the junctions be heated, an electric current will flow through the circuit. The current flowing will be approximately proportional to the difference of temperature between the two junctions. The method of applying a combination of this principle with the other two is shown in the diagram of Fig. 74. A single loop of silver wire L is suspended by means of a quartz fiber Q between the pole pieces NS of a permanent magnet. The loop is surmounted by a glass stem which carries a mirror M, while its lower ends are connected to a bismuth-antimony thermo- couple {Bi, Sb). The heating resistance or "heater," consisting I AMMETERS AND VOLTMETERS 107 of a fine filament of high specific resistance, is fixed immediately under the thermocouple. One end of the heater is connected to the frame of the instrument to avoid electrostatic forces. The current to be measured, or a definite part of it, is sent through the heater. Part of the heat generated in the heater is radiated and carried by convection to the thermo-junction, raising its tempera- FiG. 75. ture. The resulting current flowing through the loop L causes it to turn in the magnetic field. The resulting deflection can then be read off by means of a lamp and scale. In the Duddell thermo- ammeter, however, the loop L is mounted in jewel bearings and a pointer is substituted for the mirror. In the usual pattern of this instrument the full scale deflection is produced by a current of 10 108 ELECTRICAL METERS milliamp. either continuous or alternating, and by constructing heaters of higher or lower resistances the sensibility to current may be increased or reduced as required. The working elements of this ammeter are shown in Fig. 75. The instrument as at present constructed is not suited for central-station use. For measuring current in telephone lines, or for other high-frequency currents, it is of considerable importance. CHAPTER X POWER-MEASURING INSTRUMENTS 107. Wattmeters. — The instrument most commonly used for measuring power is called a wattmeter. Wattmeters are of four classes, electrostatic, hot-wire, electrodynamic, and elec- tromagnetic. The electrostatic and hot-wire wattmeters are not in common commercial use, and, hence, will not be discussed. Fig. 76. Wattmeters in common use are of the electrodynamometer and induction types. 108. Electrodynamometer Type. — The electrotJynamometer type is very common and may be considered the standard indicating wattmeter. The essential features of such an instru- ment are shown in diagram. Fig. 76, and consist of two coils, one fixed and the other movable, as in the electrodynamometer 109 110 ELECTRICAL METERS ammeter. In fact, the electrodynamometer ammeter can be used as a wattmeter, if suitable resistance is connected in series with one of the coils, preferably the moving one. In the diagram shown, the heavy line connected in series with the line is the stationary or current coil and consists of two parts, each of a few turns of heavy wire. The movable coil, which is mounted in the same manner as the movable coil of the electrodynamic voltmeter, consists of many turns of fine wire. Fig. 77. The manner of connecting such a wattmeter to a circuit is shown in Fig. 77. L represents the lamp, or receiving circuit, whose power consumption it is desired to measure. 109. Theory of Electrodynamometer Wattmeter. — In discuss- ing the electrodynamometer ammeter, and Kelvin's balance, it was stated that the force of attraction between the fixed and movable coils is proportional to the product of the currents in the two coils. In that case, however, the same current flowed through the two coils. In the wattmeter under discussion the force of attraction is likewise proportional to the product of the currents in the fixed and movable coils, but the currents are not the same. The fixed coil carries the current supplied POWER-MEASURING INSTRUMENTS 111 to the load, but the movable coil carries a current which is pro- portional to the electromotive force across the load. On direct-current circuits the deflecting force may be repre- sented by F = KI Xi where / is the load current, i the current in pressure coil, and K a proportionality constant. If R is the resistance of the pressure coil, and E the pressure E across the receiving circuit terminals, i = p- Substituting this value of i, we get Since R is also constant, the expression may be written F = KoEI. This expression shows that the deflecting force, and hence the torque, is proportional to the product of current and pressure, i.e., to power consumed in the load or receiving circuit. Assuming the inductance of the pressure and current coils to be negligible, the electrodynamometer wattmeter also gives the average power on alternating-current circuits. At any instant the torque is proportional to the product of current and pressure at that instant. The average deflecting torque will then be proportional to the average of the product of current and pressure. Representing the instantaneous pressure and current by e = Em sin cat and i = I m sin (coi ~ 8) the torque causing a deflection will be Torque = K average oi e X i or T = K average E^Im sin ut X sin (ut — ff) = KEmlm X av. [sin ut (sin ut cos 6 — cos ut sin 6)] = KEmlm av. (sin^ ut cos 8 — sin ut cos ut sin 8) = KEmlm (av. sin^ ut cos 8 — av. sin ut cos ut sin 8). The average of sin'' ut is }4> and the average of sin ut cos ut is 0. Hence E I T = K — 2^ cos B = KEI cos e 112 ELECTRICAL METERS where E and I are effective values. Thus the wattmeter auto- matically corrects for power-factor. The constant K, depends upon the windings of the instrument but, as instruments of this type are direct reading, it need not be considered. Since the reaction of a coiled spring furnishes the controlling force in instruments of this type, it would seem that such an instrument would have uniform scale. This may or may not be the case depending upon the operation of the meter. In one form of this type of wattmeter the movable coil is brought back to its zero position by means of a torsion head as in the Fig. 78. case of the dynamometer ammeter already discussed. Such an instrument will naturally have a uniform scale. In the other form, the pointer is attached to the shaft of the movable coil. Under these conditions the scale is no longer uniform. The graduations at the upper end of the scale are crowded together on account of the fact that when the deflection becomes great the deflecting force is not exactly proportional to the deflection, but more nearly to the sine of the angle of deflection. The essential parts of two makes of torsion head wattmeters are shown in Figs. 59 and 78. The principles used in the con- struction of the Roller-Smith wattmeter, Fig. 59, are evidently POWER-MEASURING INSTRUMENTS 113 those of the Siemens electrodynamometer, with the exception that the movable coil is mounted on a shaft, thus permitting the omission of mercury cups. Meters constructed in this way are subject to the influence of external magnetic fields. Fig. 59 is the mechanism of a voltmeter, but the same principles are applied in the construction of wattmeters. The Westinghouse precision wattmeter, shown in Fig. 78, is also of the electrodynamometer type but is constructed according to the principles of the Kelvin balance. The middle, movable coils are mounted on a light framework carrying suitable jewels mounted on ball bearings. As has already been pointed out, such instruments are astatic, that is, not subject to the influence of external magnetic fields. FiQ. 79. Fig. 80. Both the General Electric and Weston portable wattmeters belong to the second form, i.e., the shaft of the movable coil carries the pointer. The deflection of the pointer is thus a measure of the angle through which the coil has been turned. The General Electric Co. uses the inclined-coil principle, as is shown by Fig. 79. The Weston electrodynamometer wattmeter is shown in Fig. 77. The principles of construction of this instrument are the same as those for the voltmeter, Fig. 58. Fig. 77 also shows the manner of connecting such a meter to a circuit. The large termi- nals d-d are connected in series with the power line, and the small terminals e-e are connected across the hne to the terminals of the load. The button b, when pressed down, serves to close 12 114 ELECTRICAL METERS the pressure circuit. This is necessary to prevent heating of the pressure coil when no readings are being talven. The scale is graduated in watts or kilowatts, depending upon the range of the instrument. The instruments are normally made for a maximum of 150 volts, but the range can be varied by the use of suitable multipliers and shunts. For switchboard use, instruments are manufactured upon exactly the same principles. Figs. 80 and 81 show the principles Fio. 81. of construction of Weston single-phase and polyphase switch- board wattmeters. Although these are direct-reading deflection instruments, nevertheless, the refinement of construction and adjustment makes possible the use of uniform scales. 110. Compensation for Power Consumed in Instrument. — Since both the current and pressure coils of a wattmeter possess resistance, some power will be consumed in the instrument itself. The amount of this power is not large, yet it would be unfair to charge it ujd to the receiving or load circuit. From the diagram of Fig. 7G it is evident that the current through the series coil is the sum of the pressure and load currents. On direct-current circuits this sum is equal to the algebraic sum of the currents, but in alternating-current circuits, the inductance of the potential coil will never or seldom be the same as that of the receiving circuit, and hence, the two currents will not be in phase. In such a case, the current through the series coil will be equal to the vector sum of the pressure and load currents. POWER-MEASURING INSTRUMENTS 115 E^ The power consumption of the pressure coil is i^R = -^ , where i is the current in the movable coil and R the resistance of the voltage coil. If the load current is I, and the resistance of the series coil r, the power consumption of the series coil will similarly be Pr. It is necessary to make correction for only one of these losses as can easily be shown. The relation between deflection and power, when current and pressure are in phase, is D = KXIXE. If the wattmeter is connected to the circuit as indicated in Figs. 76 and 77, the current I is equal to the load current plus the pressure-circuit current. Let II = load-circuit current, and ie = pressure-circuit current. Then the line current is equal to the sum of 7t and ie or I = h + ie and the deflection is D = KE(h + ie) = KEIl + KEie. The deflection is thus due to two quantities, one KEIl, which is proportional to the power taken by the load, and the other KEi„ which is proportional to the power spent in the pres- sure coil. The correction must then be made only for the power spent in the movable or pressure coil. On constant-voltage circuits this quantity is constant and corrections can easily be made by measuring the voltage, and movable-coil resistance. When the pressure coil is connected across the line side of the circuit, for accurate work correction must be made for the power used in the series coU. When such a connection is used, the current through series coils is only that demanded by the load. The pressure at the terminals of the voltage coil is, however, a trifle higher than that at the load terminals, due to the pressure drop, Ir, across the series coil. The correction to be applied is then equal to Pr. The power spent in the series coil is usually less than that spent in the pressure coil and, hence, the second method of connection is to be preferred when non-compensated wattmeters aroused and no corrections are made. When corrections are to be made, the usual method of connecting a wattmeter to a circuit is that 116 ELECTRICAL METERS indicated in Fig. 77, and corrections are made for the power consumed in the voltage coil. The reason for this is that the resistance of the voltage coil can be determined more easily than the resistance of the series coil. The resistance of the series coil is very small, and the resistance of the contacts d-d is an appreci- able part of this resistance. This, of course, is a variable quan- tity; it, therefore, would be extremely difficult to make any correction if that were to be considered. The portable wattmeters manufactured by the Weston Electri- cal Instrument Co., are provided with a compensating coil as shown in Fig. 82. It will be observed that the compensating B 160 V Fig. 82. coil is connected in series with the pressure coil, its winding, how- ever, being reversed with reference to the series coil. The num- ber of turns in this compensating coil is carefully adjusted so that the counter torque, due to the pressure-circuit current, is just equal to the direct torque due to this same current when flowing through the series coil. Such a compensation makes automatic correction at all voltages, since the current through the compensating coil is always the same as that through the series coil at no load and the same voltage. The complete pressure circuit thus consists of the voltage coil proper, the compensating coil, and the resistance R, which, in some cases, may be separate from the instrument. Connection is made to the power circuit through binding posts C and B. The binding post D is connected to a resistance r of the same POWER-MEASURING INSTRUMENTS 117 value as the resistance of the compensating coil, and is to be used in calibrating the instrument by means of two different sources of current. Also, in measuring power in high-potential circuits, when the series coils are connected to a series transformer and the voltage coil to a potential transformer, the independent ter- minal D is to be used. 111. Influence of the Inductance of the Voltage Coil. — In the previous discussion, we assumed the inductance of the voltage coil to be negligible. While this is accurate enough for practical purposes and on circuits with large power-factors, on circuits of low power-factor the errors introduced may be appreciable, and the inductance of the voltage coil must be considered. When the receiving, or load, circuit has considerable induct- ance, the current through the series coil will lag behind the electromotive force. In such a case, the voltage current, when Fig. 83. the voltage coil is non-inductive, is in phase with the electromotive force, and the deflecting force is proportional to IE' cos d, where d is the phase angle between electromotive force and load current. When, however, the voltage coil has inductance, the current in voltage coil will lag behind the load pressure and thus the angle between load current and voltage current will be less than between the load electromotive force and current. This is shown in the vector diagram. Fig 83, where a represents the difference in phase between the voltage current and load pressure. 112. Correction Factor. — Electrodynamometer wattmeters are usually calibrated on direct current, and when so calibrated the inductance has no effect. If B is the resistance of the voltage coil and i is the voltage current, the energy spent in the coil wheD used on alternating-current circuits is. 118 ELECTRICAL METERS Ri'' = El cos a whence Ri = E cos a and ^ ~ p ^^^ "■ But W- = EI cos e and Torque = Kil cos 7. E Substituting -5 cos a for {, we get m KEI Torque, T = — p— cos a cos 7 and 72 T _K cos a cos 7 F ~ R cosl R cos e wiience W = T X j. „ „„, A cos a cos 7 If the voltage and current are sine curves, 7"= 6 — a and cos 7 = cos {d — a) = cos 6 cos a + sin sin a. On direct current the watts are directly proportional to torque, or to -v^T, hence, the indication of a wattmeter, correct on direct ,.,.,, cos d current, must be multiplied by to get the correct ' '■ cos a cos 7 ° power on alternating current, and the correction factor becomes cos d cos a. (cos d cos a + sin 6 sin a) ^ 1 cos^ a (1 + tan d tan a) _ Sec^ a 1 + tan 6 tan a 1 + tan^ a 1 + tan d tan a 27r/L, tan a = — 5 — iii . . 27r/L and tan Q = — 5— li where Li and Ri are the inductance and resistance respectively of the instrument coil, and L and R are the same quantities of the circuit whose energy consumption is being measured. Li and Ri are constant for any given instrument, hence tan a varies only with the frequency of the circuit while tan d depends upon POWER-MEASURING INSTRUMENTS 119 the frequency and constants of the circuit. These constants are, of course, different in different circuits. When tan a is positive and less than tan 9, the correction factor is less than unity, and the wattnleter reads too high. When a = 0, or 6, the correction factor is unity and the watt- meter indication gives the correct power. When tan a is positive and greater than tan 8, the correction factor is greater than unity and the wattmeter reads too low. As tan 6 is likely to be unknown and may have any value, it is very evident that the correction factor is unknown and the wattmeter reading is uncertain. The relation between the true power and the wattmeter reading may be written in the form Wattmeter reading = true power X — ; — r~z — s . 1 + tan'' a When a is small, this reduces to an approximate expression Reading = power (1 + a tan 0). The error in the reading is evidently true power X a tan d, and as tan 6 increases with 8, the error increases as the power factor, cos 0, decreases. If the phase difference between pressure and load current is due to capacity, the current will lead the pressure in the main cir- cuit. The relation between the angles is then given by y = a -\- 8 and the correction factor becomes 1 + tan^ a 1 — tan 8 tan a and the indication of the wattmeter is correct only when tan a = — tan 8, that is, when a = 0, or — 6. For any other values of 8 and a the wattmeter reading will be inaccurate and hence electrodynamometer wattmeters should be constructed so that a will be negligibly small. This can be done readily by connect- ing a high non-inductive resistance in series with the movable coil. The inductance of the current coils of standard commercial instruments is inappreciable. The effect of wave form upon the accuracy of the wattmeter will be taken up in Chapter XXII. 113. Range of Wattmeters. — The range of the electrodyna- mometer type of wattmeter may be changed by connecting multipliers in series with the voltage coil, or shunts in parallel with the series coil on direct-current circuits and low-voltage, 120 ELECTRICAL METERS low-frequency, alternating-current circuits. When the wattmeter is to be used on high-voltage alternating-current circuits, trans- formers are used. It is not the practice of American manu- facturers to shunt wattmeters. 114. Induction-type Wattmeters. — Induction-type wattmeters use in their operation the principles of the rotating and revolving magnetic fields. To understand the general application of these principles, consider the case illustrated in Fig. 84 which is merely illustrative. The essential parts of an induction meter are a pivoted disk or drum D, a pressure coil VC, and a current or series coil CC. The copper or aluminum disk, D, is pivoted at its center and OJWOT^ Vcl CC FiQ. 84. carries a pointer not shown in the figure. The motion of the disk is counteracted by suitable spiral springs. The voltage coil is highly inductive so the current in the coil lags approximately 90° or one-quarter of a period behind the pressure. The current in pressure coil produces a magnetic field which is in phase with it. The variation of this flux through the disk induces eddy currents which are one-quarter of a period out of phase with the flux. The current coil CC is non-inductive. The flux, due to this current through the disk, is in phase with it. Hence, the eddy currents, due to pressure current, and flux, due to load current, reach maximum values together and the reaction between them POWER-MEASURING 'INSTRUMENTS 121 will be a maximum under these conditions. This reaction causes the disk to rotate. The eddy currents are proportional to pressure current, which in turn is proportional to the pressure at terminals of load, or algebraically i = KiE, where i represents the effective eddy currents, and E the effective pressure. Similarly $ = KJ where $ is the effective fiux due to effective load current I. The torque is proportional to the product of i and $, hence Torque = Koi^ = KxK^EI. Or in other words, the torque is proportional to EI, the power. It can readily be shown, by the same process of reasoning, that when the current and pressure are not in phase, the torque is proportional to EI cos d, where d is the difference in phase. Hence, the induction wattmeter, when properly adjusted, gives correct indication on circuits whose power-factor is other than unity. 115. Westinghouse Induction Wattmeter. — A diagrammatic sketch of the magnetic circuit and windings of the Westinghouse induction wattmeter is shown in Fig. 85. It is evident that the magnetic circuit is of the same pattern as that of the induction ammeter manufactured by the same company. The winding is, however, modified to meet conditions of power measurements. The windings consist of two principal coils V-C and C-C. The coils V-C are connected through a resistance across the line, and the coils C-C in series with the load. The coils V-C have relatively high inductance and consequently the flux due to the voltage current is nearly in quadrature with the pressure. Operation. — The pressure current makes {W-Z) and {X-Y) opposite in polarity. The load current through coils C-G makes {W-X) and (Z-Y) opposite in polarity, and as the flux due to load current is in phase with the current, the resulting field rotates. As already explained this rotating field acting on the drum armature produces a torque which causes a deflec- 13 122 ELECTRICAL METERS B.c IE^=£ Fig. 86. POWER-MEASURING INSTRUMENTS 123 tion. The motion of armature is opposed by spiral springs as in the case of the ammeter. The auxiUary coils B-C are used to equalize any difference in the windings of the voltage coils V-C. A complete instrument of this type is shown in Fig. 86. In the foregoing discussion the assumption is made that the current in the voltage coil is exactly one-quarter of a period out of phase with the voltage at its terminals. In practice this relation cannot be secured with the arrangements of coils shown. This is due to the fact that the voltage coil possesses resistance as well as inductance, and also that eddy currents and hysteresis losses in the core are inevitable. Likewise, the current in current coil is not exactly in phase with the resulting flux. Hence, it follows that it is not easy to insure that the flux due to the voltage coil shall differ by exactly one-quarter of a period from that due to the current coil. The effect of any such a dis- crepancy upon the indications of induction instruments is similar to the effect of inductance and capacity in the voltage coil of the electrodynamometer type of wattmeter; that is, the error is small when the power-factor of load is high; but it increases as the power-factor decreases. 116. Lagging Induction Wattmeters. — The term lagging, as here used, means adjusting the meter so that it will read cor- rectly on inductive and non-inductive loads. This is accom- plished by means of auxiliary coils whose effect is to produce exact quarter phasing between fluxes due to voltage and current coils. Usually the coils for making this adjustment are connected in the voltage circuit. One method of securing exact quarter phasing is represented diagrammatically in Fig. 87. This represents the voltage circuit as consisting of three parts. A, B, and C. A is a highly inductive coil, B also possesses some inductance but less than A, while C, which is connected in parallel with B, is a pure resistance. The current in the coil B produces the actuating flux. The principles involved are illustrated in Fig. 88. Representing the voltage across coil B, Fig. 87, by Eb, Fig. 88, it is evident that Zp, current in coil C, is in phase with Eb. Owing to the inductance of coil B, Ib will lag behind Eb by an angle less than 90°. Ib may then be drawn in the direction of OY. I a, or current in coil A, is the vector sum of Ic and Ib- Vector I a represents this current. Since coil A is highly inductive Ea will lead I a by nearly 90° and, hence, may be represented by vector Ea- E, the resultant of 124 ELECTRICAL METERS Ea and Eb, will under these conditions be represented by vector E or OX. The phase differences between E, Ea, Eb, I a, Ib and Ic depend upon the relative values of inductances and resist- ances of coils A, B, and C. It is thus evident that by a suitable !a a Ic c BIb -' OOOOOOO' Ea ■>!<■■ FiQ. 87. Eb -M FiQ. 88. adjustment of the inductances and resistances of these three coils, Ib can be made to lag exactly 90° behind E. Perhaps the simplest and most commonly used method of ^^f:^ Fig. 89. lagging a meter consists in winding the core of the voltage coil with, or interposing within the path of the voltage flux, a short- circuited coil whose resistance is adjustable. The short-circUited coil acts as the secondary of a transformer, of which the regular voltage coil is the primary. This is the method used in the West- POWER-MEASURING INSTRUMENTS 125 inghouse wattmeter shown in Fig. 85 in which L. C. represents the lagging coil. The influence of the lagging coil upon the phase relation between pressure coil and current coil fluxes, is much the same as that of the secondary of a transformer. The phase relation is shown in Fig. 89. * represents the magnetic flux linking both the pressure and lag coils. It induces in the lag coil an electromotive force E'i and in the voltage coil an electromotive force in the same direction, but of different magnitude, determined by the number of turns. Representing the exciting current in voltage coil by I, the ampere-turns necessary to produce the flux $ is represented by Nil, and is made up of two components, NJi and iV272. The electromotive force applied to the voltage coil termi- nals may be separated into three components: the first E'l bal- ances the induced electromotive force due to the flux $; the sec- ond, represented by IiXi, balances the electromotive force pro- duced by any leakage flux which links with the voltage coil, but not with the lag coil; the remainder sends current through the voltage coil and is represented by 7iri. The terminal pressure Ei is the vector sum of these three components. If the lag coil be open-circuited, E^ becomes identical with E'^; NJi becomes identical with NJ; hri becomes smaller and farther from E'l in phase. As the current in the lag coil is increased due to a decrease in the resistance in series with it, Ii must increase to maintain I; angle ^ decreases, Ii becoming more nearly in phase with Ei; liTi increases, making Ei more nearly in phase with E'l, the condition desired. An increase in IiXi also aids in bringing about the desired relation. Since E'l is always in quarter-phase relation with $, adjusting the lag coil resistance secures the proper quarter-phase relation between $ and Ei. 117. Scale. — Since the motion of the movable element is usually controlled by a spiral spring, the scale will be uniform when the torque is exactly proportional to the power in watts. This exact proportionality is not absolutely essential in indicating instruments as the whole scale can be calibrated. The scales of the best instruments are, however, practically uniform and extend over nearly 300°. It is evident that induction instru- ments can be used only on alternating-current circuits. 118. Mercury Wattmeter. — The principle of operation of this meter, which will undoubtedly soon be placed on the market, is the same as that of the mercury watt-hour meter explained in 14 126 ELECTRICAL METERS Article 172, to which the student is referred. The difference in constmction consists in the substitution of a torsion spring for the damping disk and damping magnets. The range of the instrument is varied by shunting the current coil, a method used only on this type of meter. The designers claim that the operation of the meter is entirely satisfactory. CHAPTER XI PHASE-RELATION AND FREQUENCY INSTRUMENTS 119. Introduction. — The indications of two classes of instru- ments are determined by the phase difference between current and pressure in the same circuit, or the difference in phase between pressures in different circuits. Instruments of the first class are called power-factor meters, or indicators, and of the second class synchroscopes. 120. Power-factor. — The term power-factor has been defined in two ways. According to one definition, power-factor is the cosine of the phase difference, the phase difference being the angle between the points at which the curves of current and vol- tage cut the axis in the same sense. Thus, in Fig. 32 the cosine of the angle represented by the distance between points where electromotive force and current waves cross axis in the same sense, is called the power-factor. The other definition has no relation to phase difference, but is based upon the relation. True power = volts X amperes X K whence, „ . ^ watts K, or power-iactor, = — r — — ' ^ ' volts X amperes If the current and pressure curves are true sine waves, the values of the power-factor obtained in accordance with either definition will be the same. When, however, this is not the case, and es- pecially when the current and voltage curves have different forms, the power-factor K, as determined in accordance with the second relation will not be equal to the cosine of the phase difference between the zero points of the electromotive force and current waves. For practical purposes, the power-factor is usually de- termined in accordance with the second relation given above, and is obtained from the indications of an ammeter, voltmeter, and wattmeter. The product of the ammeter and voltmeter readings gives the apparent pOwer; the wattmeter gives the true power, and thus the wattmeter reading divided by the product of the ammeter and voltmeter readings will give the power- is 127 128 ELECTRICAL METERS factor. It is often advisable, however, to have a separate instru- ment for indicating the power-factor, so that no computations need be made. 121. Power-factor Meter. — The essential features of one type of single-phase power-factor meter are shown in Fig. 90. The principle of this instrument is much the same as that of the dynamometer-type wattmeter. The instrument, however, is provided with two movable coils in place of one. These coils are mounted at right angles to each other, and the controlling spring Fig. 90. is omittvjd. The current is led into the moving coils by means of two strips which exert practically no torque. The operation of the instrument is then as follows: The main or load current passes through the coils CC, while the voltage current is divided, one part passing through resistance R and coU B; and the other part through the inductance L and coil A. The current in resistance R and coil B will be in phase with the voltage across the load terminals, while that through L, which is highly inductive, will be about 90° out of phase with the current in R and B. When the load current and voltage are in phase, the reaction between the coils CC and coil B will be a maximum, and that between coils CC and A a minimum. As a consequence, the coil B will set itself in such a position that its plane will be parallel to the plane of the coil CC; or in other words the flux due to the current in coils CC will pass straight through coil B and in the same direction as the flux due to coil B. Under these con- ditions the pointer, which is attached to the shaft of coil B, will indicate unity power-factor. When, however, the load current and voltage are out of phase, FREQUENCY INSTRUMENTS 129 the reaction between the coils CC and B will be less and there will be an added reaction between the coils CC and A. This added reaction will compel the coils A and B, which are mounted at right angles to each other, to take a new position. This new position is determined by the phase difference between load current and pressure. The deflection of the movable coils is independent of the magnitude of the main current, but it does depend partly upon the ratio of the currents in coils A and B as well as upon the phase difference between load current and pressure. The value of the current in L depends very largely upon the frequency and wave form of the applied voltage, and, consequently, the indications are also modified by the frequency. By carefully designing the coil L, it is possible to keep the ratio Fig. 91. of currents in coils A and B practically constant for moderate variations in the voltage and frequency. The instrument may be calibrated so as to indicate either phase difference in degrees, or power-factor. 122. Analytical Proof of Principles. — That the foregoing explanation of principles is correct can readily be shown by mathematical analysis. In Fig. 91, let AA', BB', and CC repre- sent the relative positions of the axes of coils A, B, and CC, respectively, at any instant. Furthermore, assume that the current in coils CC is in phase with the voltage. If the current in series coils is represented by ic = Im cos (at the currents in A and B may be represented by , ia = la sin ut and ib =■ h cos ut. The coils A and B are designed so that their magnetic field 130 ELECTRICAL METERS strengths are equal, and as the magnetic field will be in phase with the current producing it, we may represent the instantaneous field strengths of coils A and B by ha = Hm sin ut hb = Hm cos ut. Now the torque or reaction between either coil and coils CC is proportional to the product of this field strength by current in coil CC, and the sine of angle between the axes of the coils. Hence the average torque exerted on coil B is Th = average of Khbic sin ^ = av. KHmlm cos cat cos cat sin 4> = av. KHmlm cos^ cat sin (i>. But the average of cos^ cat is J^, hence the average torque on B is „ KHm T ■ , Tb = -^— Im sm . This is zero when <^ is and maximum when is 90°. That is torque is when the plane of coil B is at right angles to the plane of coil C. Likewise the average of torque on coil A is Ta = av. haic sin (90° + <)!>) = av. Hmlm sin cat cos ca cos <^. But the average of sin cat cos cat is zero, hence the average torque on A is zero. The movable element will thus be deflected so that the reaction between coils CC and B is zero. This means that is zero, or that the plane of coil B is parallel to the plane of coil C. When the current and voltage are out of phase, the same method of finding the torque can be used. Let the pressure lead the current by the angle B; then the instantaneous currents in the several coils will be ia = la COS {cat - 90°) = la sin cat ib = lb COS cat ic = Im COS {cat — ff). The instantaneous values of field strengths due to coils A and B are again h,a — Hm sin cat and hb = Hm cos cat. FREQUENCY INSTRUMENTS 131 The average torque on coil A is Ta = av. Kicha cos 4> = av. KI„Hm sin wt cos (wt — 6) cos <^ = av. Klmlim cos = av. KImH„ sin $ (cos^ u< cos d + cos wi sin oyt sin fl) I'' = -KimHm sin <)!) cos S. Fig. 92. The total torque at any instant will be equal to the sum of Ta and Tb, or T = Ta + Tb = ^ ImHm (cos <^ sin 9 + sin cos d) - and T = ^ I^H^ sin (4> + e). This torque must be zero when the movable system comes tc rest, or when 4> -\- 9 = 0. The scale may be graduated either in terms of the angle 6, or cos 6, the power-factor. An instrument in which these principles are practically applied is shown in Fig. 92. The movable coils 132 ELECTRICAL METERS are not visible in this figure but the manner in which they are mounted on the shaft is shown in Fig. 93. 123. Polyphase Power-factor Meter.— The indications of the single-phase power- factor meter cannot be relied upon when the Fia. 9.3. meter is used on circuits whose frequency is different from that for which the meter is designed. To obviate this objection to single-phase meters when used on polyphase circuits, a meter has FiQ. 94. been designed which utilizes the actual phase displacement of a polyphase system to obtain the voltage-coil magnetic field. A diagram showing the connections of a three-phase meter is shown in Fig. 94. The connections, as there shown, are intended for a balanced system. The three coils A, B, and C are mounted FREQUENCY INSTRUMENTS 133 on the same shaft in the same manner as the coils of a single- phase meter. The planes of the three coils are 120° apart, and one end of each is connected, through a suitable resistance, to one of the three mains, the other ends being connected together. The principles of operation are exactly the same as those of the single-phase instrument just described, but as there is no induct- ance in the voltage coils, the indications of the meter are inde- pendent of frequency, wave form, or voltage variations. For unbalanced three-phase cir- Q cuits, the instrument is made with three current coils, which may be connected to the separate circuits. The power-factor of each phase, or the average of the whole system, can thus be obtained. 124. Westinghouse Power- factor Meter. — The operation of this meter is based on the interac- tion of a rotating and an alter- nating magnetic field. The pper- ating elements of the two-phase and single-phase meters consist of three coils and a pivoted iron vane or armature, Fig. 9.5. Two of these coils, M and N, are fixed in position at right angles to each other with their axes in the same plane. These coils of a two-phase meter are connected to each phase of the line so that the currents in them are in phase with the hne currents. A resistance coil is connected in series with one of these coils, and a high inductance is connected in series with the other coil of the single-phase meter. The currents in the two coils M and N are thus in quadrature and produce a rotating magnetic field. The iron vane is magnetized by a current in phase with the voltage and passing through a third coil, Fig. 96. This coil is mounted with its axis coinciding with the shaft of the vane, and at right angles to the plane of the axes of the coils M and N. As the iron vane will be attracted or repelled by the magnetic field of the coils M and N, it takes a position where the zero of Fio. 95. 134 ELECTRICAL METERS its alternating field occurs at the same instant as the zero of the rotating field. Thus, if the current magnetizing the vane is in phase with the current in coil A'', it will assume a position parallel to or in the plane of the coil M. If the current in the coil C is in quadrature with that in coil N, the vane will assume a posi- tion parallel to the plane of the coil N. For any other phase relation between the currents in the coils C and A'^, the iron vane will assume a corresponding position. The iron vane thus shifts around to a position determined by the angle between the vol- tage and current in coil N, that is, the angle between the current LaminaTed iron ring Current coils producing rotating field Iron armature .-••Fbinter Voltage coil mag- netizing armature Fig. 96. and voltage of the circuit. The laminated iron ring shown in Fig. 96 provides a return circuit for the flux of the pivoted armature. The three-phase meter is similar in construction with the exception that it has three current coils spaced 120° apart. These coils are then connected one to each phase of the three- phase circuit. An analytical proof almost exactly like that given in Article 122 may be applied to the foregoing principles. The motion of the pointer is damped by means of an alumi- num disk moving in the field of two permanent magnets. 125. Frequency Meters. — Frequency of an alternating current has been defined as the number of cycles per second, where a cycle is considered as consisting of a complete set of positive and nega- tive values. If the magnetic field of an alternator consists of p poles, and has a speed of n revolutions per second, the frequency is given by pn "2"' / = FREQUENCY INSTRUMENTS 135 An instrument designed to indicate the frequency is called a frequency indicator or meter. Frequency indicators are of two types, that is, they make use of two distinct principles in their construction. 126. Resonance Frequency Indicator. — The resonance principle is of considerable importance, not only in its application to frequency indicators, but in many other ways. The principle can perhaps be understood from the following illustrations. In ringing a large church bell, the pull on the rope must come at regular intervals. A small impulse, if imparted at the right instant, and oft repeated may result in considerable motion. If two tuning forks of the same pitch be placed some distance apart, and one be caused to vibrate, in a short time the other will be sounding. The first fork sends out regular impulses of the ...Solder weight mi .Electro- Li' magnet A.C.Suppfy Fig. 97. same frequency as that of the second fork. These impulses are transmitted through the air, and, coming at regular intervals, cause the second fork to vibrate. The sounding board of a piano, and the column of air in the organ pipes are also set into vibration by resonance, the former by the impulses from the wire, and the latter by air impulses from the lip of the pipe. The application of this principle for indicating the frequency is clearly shown by Fig. 97. Steel strips of different lengths are fastened at one end and free at the other end in much the same manner as the reeds of an organ. These strips have different peri- ods of free vibration, and can readily be caused to vibrate by outside impulses whose frequency is the same. The impulses are magnetic and are supplied by the alternating current in the electromagnet which is connected to the circuit whose frequency is to be determined. If the free period of vibration of the reed is equal to half the period of the current, the magnetic impulses 136. ELECTRICAL METERS will set the reed into vibration as follows: As the current in the electromagnet increases, the reed is attracted toward the magnet, and springs away as the current falls to zero; as the current in- creases in the opposite direction the reed is again attracted. The ampHtude is thus increased with each alternation of current until the energy dissipated in the reed by molecular and air friction just equals that imparted to it by the electromagnet. If the period of the alternating quantity differs but slightly from this critical value, the impulses due to the electromagnet will not occur at favorable moments. They wUl occur sometimes too early and sometimes too late, so that instead of reinforcing the motion of the reed, some of the impulses will oppose the motion and thus reduce the amplitude. A very slight difference between the frequency of the reed and that of the alternating current is ■very noticeable in a diminution of the amplitude of the reed. 127. Campbell Frequency Meter. — One of the earliest instru- FiG. 98. ments to make use of the foregoing principle was designed by Mr. Albert Campbell. The essential features of such an instrument are shown in Fig. 98. This meter was made with only one reed S, whose free length was variable. One end was fastened rigidly to a sliding rack, while the other or free end projected in front of an electromagnet M. When in use, the rack is moved either to right or left until the maximum amplitude of vibration is obtained. The corresponding frequency is then indicated by the pointer upon a suitable dial. 128. Hartmann and Braun Frequency Meter. — The essential features of the Hartmann and Braun and Siemens and Halske indicators are the same as those shown in Fig. 97. Instead of one reed whose free length can be varied, these indicators are made with many reeds, one for each frequency. In another form the reeds are mounted on the outside of a FREQUENCY INSTRUMENTS 137 cylinder, which can be rotated about a central axis. The electro- magnet is mounted on an arm pivoted at the axis of the cyhnder, and projecting a little beyond or outside of the cylinder. By rotating the cylinder, each reed may be successively brought Fig. 99. within the influence of the electromagnet. Every reed is tuned to correspond to a different frequency, and, as stated above, its vibration will be reinforced by a current whose frequency is one- FiG. 100. half that of the reed. Thus, when the electromagnet is brought up to a particular reed, it is set in vibration and emits a distinct sound only if the conditions are as stated. The frequency of the current to which the reed responds can be read on a dial fixed above it. 138 ELECTRICAL METERS In still another form of meter, the electromagnet and reeds are both fixed. The electromagnet is oblong in form and extends over several reeds. The reeds have their free ends whitened and their vibration is shown as a white band, Fig. 99. These are suitable for switchboard use. Fig. 100. Yet another form is supplied with two pairs of electromagnets, one pair in front and the other back of the reeds. By this means, two frequencies from different sources can be determined at the same time. If alternating frequencies higher than those for which the instrument is made are to be measured, a magnetic superposition arrangement is required. This is accomplished by adding a few turns of a second winding upon the electromagnet core. Through this second winding is sent a direct current which, to a certain extent, polarizes the magnetic field due to the alternating current. By this means the scale readings have double values. The explanation of this is as follows: The electromagnet is alternately positive and negative with the fluctuations or alternations of the current in the coil. A non-polarized reed is attracted by both positive and negative magnetism and, hence, the reed will vibrate twice as fast as the frequency of the current. When, however, the reed is polarized, that is, made a permanent magnet, it will be attracted by only one of the magnetic impulses. For instance, if the north pole of the reed is near the electromagnet, it will be attracted when the electromagnet is negative, and repelled when the electromagnet is positive. Since the alter- nating magnetization is superposed upon a permanent magnetiza- tion, the latter is merely increased and decreased, but not reversed. Under these circumstances the frequency of the reed will be the same as that of the current. The same reed may thus be used to measure two frequencies, the lower frequency will be indicated when the reed is unpolarized, and the higher frequency when it is polarized. Instruments of this type are very permanent and accurate in their indications. 129. Induction-type Frequency Meter.— An instrument of this type is manufactured by the Westinghouse Electric and Manu- facturing Co. The essential features of such an instrument are shown in Fig. 101. The instrument may be described as consisting of two induction voltmeters, the electromagnets of which tend to cause the disk to rotate in opposite directions. FREQUENCY INSTRUMENTS 139 The electromagnet B of one of the voltmeter elements is con- nected in series with a non-inductive resistance H, and the electromagnet A of the other voltmeter element is connected in series with a relatively high inductance or a condenser. The current through B is thus independent of frequency while that through A will vary with the frequency, other conditions re- maining constant. The coils are so adjusted that any change in voltage causes the torque due to the two electromagnets to vary in the same ratio. The indications of the instrument are thus independent of voltage variations, but depend solely upon varia- FiG. 101. tions in frequency. The aluminum disk G consists of two halves of eccentric circles. If the disk were a true circle any change in frequency would produce continuous rotation. The left-hand edge of the disk which moves under A is practically the arc of a circle whose center coincides with the shaft. The right-hand edge, which moves under B is practically the arc of a circle whose center is slightly above the shaft. With this arrangement the amount of metal in the air gap of electromagnet A is prac- tically constant, while the amount of metal in the air gap of electromagnet B varies with the position of the disk. When the frequency decreases, electromagnet B becomes stronger than A and the disk turns counter-clockwise. The part of the disk in the air gap of B decreases until the torques of the two electromagnets balance, when the disk stops; when frequency 140 ELECTRICAL METERS increases, the torque of B is decreased and the disk rotates clock- wise; a greater part of the disk gradually enters the air gap until the two torques are again balanced. For every frequency, there is a definite point at which the meter comes to rest. The exact shape of disk is obtained by experiment; such an arrangement avoids the necessity of controlling springs. The mechanism of this meter is shown in Fig. 102. Fig. 102. • 130. Weston Frequency Meter. — The frequency meter of the Weston Electrical Instrument Co. operates on somewhat the same principle as the movable-core type of ammeter and volt- meter. There is, however, this difference; in the ammeter and voltmeter the magnetic field varies in intensity but not in direction, while in the frequency meter the field remains constant so long as pressure is constant, but its direction varies with the frequency. The direction of the field is determined by the ratio of the currents in two coils which are mounted at right angles to each other. The relative intensities of the currents are deter- mined by an ingenious arrangement of inductance and resistance coils. Fig. 103 is a diagram of the internal connections of the instru- ment. The two fixed coils are marked (1-1) and (2-2) respec- tively. As is plainly evident from the diagram, coil (1-1) is connected in series with reactance coil Xi and in parallel with resistance coil Ri; and coil (2-2) is connected in series with re- FREQUENCY INSTRUMENTS 141 sistance coil R^ and reactance coil Xz- The two coils are also con- nected in series. At the center of the two coils mounted on a shaft Fig. 103. is the movable iron core BC. To the shaft is also attached the pointer. The actual construction of the instrument is shown in Fig. 104. At a particular frequency, the fall of potential along Fio. 104. Xi and coil (1-1), Fig- 103, to point b is the same as that across Ri to a. Under these conditions the current through coil (1-1) is the 142 ELECTRICAL METERS same as that through (2-2) and in phase with it. The resultant magnetic field in this case will be parallel to CB in the diagram. This position of the magnetic field will remain fixed so long as the frequency remains constant. This is shown in Fig. 105, where Hi represents the position and maximum value of field due to coil (1-1), and Hi represents the maximum field due to coil (2-2). Since the intensities of the two fields change to- gether, the resultant field will be represented by H, both in mag- nitude and direction. The resultant magnetic field will thus coincide in direction with OB, and only its intensity will change when voltage alone changes. The position of the soft-iron core is determined by the position of the resultant magnetic field. Fig. 105. Fia. 106. Any change in frequency will change the ratio of the currents in the two fixed coils. For instance a higher frequency will decrease the current through Xi and also through X^. Part of the current through Ri under this condition passes through A and through coil (2-2) in addition to that which passes through coil (1-1). The magnetic field of coil (2-2) is thus stronger than that of coil (1-1) and the resultant magnetic field is shifted in the direction of Hi, Fig. 105. Thus every change in frequency is accompanied by a shifting of the space position of the resultant field, and this shifting causes a deflection of the pointer. 131. Synchronizing Devices. — Although instruments that indicate whether two generators are in synchronism are not prop- erly meters, nevertheless their practical importance justifies a discussion of them in this text. When two alternators, or two synchronous motors, are to be operated in parallel, some device is necessary to show whether the two machines are in synchronism, that is, whether at the FREQUENCY INSTRUMENTS 143 same frequency, and whether the terminals of the separate machines are positive and negative together. The simplest form of a device for this purpose is an incandescent lamp connected across the contacts of a single pole switch as shown in Fig. 106. When the points A and B are at the same potential, no current will flow through the lamp L and, consequently, it will not light up. In order that this condition be fulfilled the electro- motive force of one generator must equal the electromotive force of the other generator and the two electromotive forces must be in phase. Owing to the fact that it requires an appreciable differ- ence of potential to cause an incandescent lamp to light up, there is considerable indefiniteness in the use of such an indicator. In well-appointed central stations the synchronizing lamps are rapidly being displaced by special devices called synchroscopes or synchronism indicators. An indicator of this type should per- form three distinct functions, as follows: 1. It should indicate the difference in speed between the two generators to be synchronized. 2. It should indicate which machine is running the faster, and finally, the time of exact synchronism. 3. It should indicate phase difference when frequencies are equal. Modern synchronism indicators perform these functions well. The principles of operation of synchronism indicators are practically the same as those of the power-factor meters already discussed. Thus, in Fig. 90, if the coils CC are wound with fine wire and connected to the terminals of one alternator while the two ends marked a and b are connected to the terminals of the other alternator, the pointer will indicate the phase difference between the electromotive forces of the two machines. In practice, the stationary coils CC are connected to the line, or terminals of machine running, while the moving coil is con- nected to the generator to be synchronized. The resistance R is usually an incandescent lamp. The inductance L and resist- ance R are used for "splitting" the phase of the current through the rotating element so as to produce a revolving field. The field through the stationary coils pulsates with a frequency equal to that of the "running" generator while the field in rotat- ing coils, due to the incoming generator, revolves. If the fre- quencies of both machines are the same, there is a certain position of the armature where no torque will be exerted upon it. If, 16 144 ELECTRICAL METERS however, the frequencies are different, the field of one set of coils is constantly changing its phase with reference to the other, and, consequently, there is a torque exerted upon the armature caus- ing it to rotate. The speed of the armature is equal to the dif- ference of the frequencies, the armature making one revolution for each complete cycle gained by one generator over the other. The direction of rotation will also depend upon the relative speeds of the two generators. 132. Weston Synchroscope.— A synchroscope, working on the foregoing principles, would evidently rotate in one direction if the incoming generator were too fast and in the opposite direction if too slow, and the rotation would be continuous unless some retarding force were used. The Weston synchroscope uses spiral springs to counteract this motion. The movement of the pointer is thus limited. The connections of the various Incoming Machine 4]^ Bus Bars ^^ > — www- 4 Lamp [—1 Movable Coil ] Fixed 3 3^ T- Coils —u — Fia. 107. operating parts of this synchroscope are shown in the diagram of Fig. 107. The incoming machine is connected to terminals A and B, while the machine with which it is to be synchronized is connected to busbars at C and D. If the two machines are not running at the same frequency, the phase displacement will con- tinuously shift and with it the torque on the movable coil will vary from zero to maximum in one direction back to zero and to maximum in the other direction. This variation in torque will cause the pointer to move back and forth over the dial. If the machines have the same frequency, but are not in phase, the pointer will come to rest at one side or the other of the middle point of the scale, the position being determined by the average of the torque. Remembering that the average torque is zero when the current FREQUENCY INSTRUMENTS 145 in the movable coil is 90° out of phase with the current in the stationary coil, it is evident that the pointer will stand in verti- cal position when the two machines are in synchronism; for at that time the current in the movable coil leads the other current by one-quarter of a period. This phase displacement is brought about by the condenser in the movable-coil circuit. When the two generator currents are not in phase, the currents in the movable and stationary coils will no longer be in quad- rature. When this is the case, a torque will be exerted upon the movable coil causing a deflection. The direction of the deflection will be to the left when the incoming machine is slow and to the right when it is running too fast. Pointer -B SL iron core"' „..•• Shaft- 5 J A T CoilC 40 Fia. 108. The synchronizing lamp which illuminates the dial is con- nected to the low-voltage secondary of the transformer. An examination of the winding on the transformer will show that when A and C are of the same polarity, the flux through the secondary winding is a maximum and the lamp is brightest. That is, the lamp is brightest when the pointer indicates exact synchronism. 133. Westinghouse Synchroscope. — The essential principles of another form of soft-iron movable-core synchroscope are shown in Fig. 108. As shown, the winding consists of three fixed coils M, N, and C. The axis of the coil C coincides with the shaft to which the pointer is attached. Upon this shaft is mounted a cylindrical 146 ELECTRICAL METERS iron core which carries two projections A-A . The other two coils, have their axes 90° apart, but in the same plane; this plane, how- ever, is at right angles to the shaft. The axes of the three coils thus correspond to the three rectangular axes of coordinate geometry. In series with coil M is connected an inductive reactance, while in series with N is connected a non-inductive resistance. The two coils are connected in parallel across the busbars. The coil C is connected through a non- inductive resistance R2 across the mains of the generator to be syn- chronized. Analysis of the principles in- volved will show that the principles of operation are nearly identical with those explained in Article 72. There it was shown that a movable core would rotate when subjected to the influence of two coils which are mounted at right angles to each other and through which cur- rents in quadrature flow. When an alternating current flows through C the projections A-A are alter- nately positive and negative. If at the same time a current be flow- ing through coil N, the movable iron core will be deflected so that the projections A-A are parallel to the field of the coil A''. If the frequencies of the two currents are equal, the current in coil C will reverse with that in A'', and hence the movable core will remain stationary. If, now, a current in quadrature with that in C be passed through coil M, its average torque on the armature will be zero, according to the explanation of Article 122. When, however, the frequency or phase of the current in coil C is not the same as that of the current in coil A", the magnetic field in coil M will have some effect in causing a de- flection. The demonstration for this is identical with that given in Article 122 concerning the electrodynamometer type of power- factor meter. That is, the pointer will come to rest when is the deflection and 6 the phase difference. FiQ. 100. FREQUENCY INSTRUMENTS 147 This expression also shows that

+ = 0, it can easily be shown that the angular speed of the pointer is proportional to the difference in the frequencies of the two machines. If the two currents start in phase but have fre- quencies /i and /2 after an interval of time t, they will be out of phase by 8 = 2:r/i< - 2tU = 2x<(/, -U). Hence = — 2Tt(fi — fi) or J = CO = — 2ir(/i — fi) ; - or CO is the speed of rotation of t t the pointer. CHAPTER XII RECORDING OR GRAPHIC METERS 135. Introduction. — By recording meter is meant an instru- ment which makes a continuous record, on a properly ruled chart, showing the instantaneous values as well as fluctuations of a quantity whose magnitude changes with time. Quantities whose instantaneous values as well as fluctuations lend them- selves to such a record are current, voltage, power, power-factor, and frequency, or in fact, any quantity whose instantaneous value may be given by an indicating instrument. Nearly all electrically operated apparatus and machinery requires, for efficient operation, either constant potential or constant current. Thus the ordinary carbon filament lamp will change about 25 per cent in candlepower with a 5 per cent fluctuation of voltage. A knowledge of the fluctuations in elec- trical quantities is thus of great importance. This information is most readily obtained by the aid of recording, or graphic meters. These meters may be roughly divided into two general classes — direct-acting, and relay. 136. Direct-acting. — It is very evident that from purely theoretical considerations a recording meter can be made by attaching a pencil or pen to the pointer of most of the indicating instruments so far discussed, and also attaching a properly graduated chart, moved by clockwork, upon which the pen or pencil can trace a line. Simple as such an arrangement appears, it is by no means easily carried out in practice. The chief practical difficulty is the elimination of pen friction. The friction of the pen is con- siderable and, to overcome this, considerable force must be exerted by the movement. This necessitates an expenditure of additional energy, else the accuracy of the instrument is decreased. The pen must also contain a large quantity of ink, enough at least for several days' use. As the ink is used up, the weight at the end of the pen varies. The pen must be so designed as to be filled easily and the ink must not be spilled in the event of sudden movements of the pointer. 148 RECORDING OR GRAPHIC METERS 149 The main difficulties or drawbacks to most of these meters may be classed as follows: 1. The attention required in winding the clock, changing the paper, and filling the pen. 2. The inaccuracy in readings occasioned by the friction of the pen. Fig. 110. 3. The increased consumption of energy to overcome the ef- fect of friction. 4. On account of the friction and weight of pen, the instrument is liable to lack sensitiveness. 137. Bristol Recording Instruments. — One of the oldest and simplest forms of direct-acting graphic meters is that of the Bristol Co. The ammeters of this company make use of the electromagnetic principle for their operation, while the voltmeters 150 ELECTRICAL METERS and wattmeters operate on the Kelvin balance or electrodyna- mometer principle. Fig. 110 shows the construction of a high- current capacity ammeter. The current coil is stationary, being attached to the back of the instrument. The moving element consists of a combination of disk armature mounted on a non- FlG. 111. magnetic shaft extending through the current solenoid. Both ends of the shaft are supported upon vertical steel springs. When current flows through the current coil the armature is attracted toward the stationarj^ coil. The motion of the arma- ture, which is proportional to the current, is opposed by the vertical knife-edge springs. The pen arm is attached directly to one of these springs. It is clear that the motion of the pen RECORDING OR GRAPHIC METERS 151 is many times that of the disk armature. In another form the pen is mounted on a Icnife edge below the axis of the coil. The pen is actuated by the iron core as shown in Fig. 111. By means of such a device the motion of the pen is multiplied. There are no jewels, permanent magnets, make-and-break contacts, or spiral control springs. The sensitiveness of the meter is mainly determined by the friction of the pen on the paper. Fig. 112. Where current rapidly fluctuates it is advisable to have some damping device. In this particular case this is secured by attaching one end of an arm to the disk armature shown at the left of the coil and the other end to a vane which is submerged in oil in the box above the coil. Since the voltmeter and wattmeter both operate on the same principle an explanation of one will be sufficient. 152 ELECTRICAL METERS Fig. Ill shows the construction of a wattmeter. The current coil is stationary, while the voltage coil is mounted upon a shaft the ends of which rest upon the knife edges of the spring supports. The terminals of the voltage coil are connected to the positive and negative conductors, and the magnetic effect of the current through this coil of high resistance will be dependent upon the voltage, while the magnetic effect of the main current through the current coil which is of low resistance, will depend upon the Fig. 113. number of amperes passing. The mutual attraction of the coils will be the product of these magnetic forces and proportional to the number of watts. The marking arm is attached directly to the knife-edge supports of the movable coil and partakes of its motion. One of the knife-edge supports is made with a double bearing. By this means the motion of the movable coil is multiplied, permitting the location of the voltage coil near the current coil. Such a construction makes it possible to use an evenly divided scale on alternating-current instruments as the RECORDING OR GRAPHIC METERS 153 magnetic field is quite constant over the short distance that the coil moves. The construction of the voltmeter is in principle the same as that of the wattmeter. The voltage coil is divided, one part being rigidly attached to the meter frame, and the other part is mounted in the same way as the voltage coil of the wattmeter. The graduations on the dial are, of course, in volts instead of watts. Fig. 112 shows a Bristol recording voltmeter. In the beginning of this article it was stated that a recording meter could be made by attaching a pencil or pen to the pointer of an indicating instrument. The serious difficulty encountered :=:SR3?r^. Pig. 114. in making a graphic meter in this way lay in the excessive friction introduced. This difficulty has, however, been overcome by the simple process of having the pointer moved in front of a chart against which it is momentarily pressed by a lever arm actuated by a clock. Between contacts the pointer is free to swing just as in any indicating instrument. The intervals between successive impressions can be made as short or long as desired. The instruments of this type as manufactured by the Bristol Co. employ two tj^pes of recording mechanism. In one type the record is made on a smoked surface. Every time the pointer is pressed against the chart a white dot is left. If the intervals 154 ELECTRICAL METERS between the impressions arc brief, and if tlie quantity being re- corded does not fluctuate too rapidly, the dots nialvo a continuous line. To make the record permanent, the charts after use are dipped into a solution of shellac which quickly dries and prevents the rubbing off of the smoke. In the other type of recording mechanism, to the end of the pointer is attached a small capillary tube, and the lever arm is a curved ink pad which is supported in front of the chart in a plane parallel to its surface. At regular intervals the ink pad is auto- matically pressed against the capillary tube which is thus forced Pig. 115. against the chart making an ink mark. The capillary tube is supphed with ink every time it comes into contact with the ink pad. Figs. 113 and 114 show the milliammeter of this type. 138. General Electric Recording Meters. — Another form of the direct-acting type of recording meters is that made by the General Electric Co. The appearance of a polyphase watt- meter with cover removed, is shown in Fig. 115. The movable element of an ammeter is shown in Fig. 116, by the aid of which the operation of the instrument will be most readily understood. RECORDING OR GRAPHIC METERS 155 The two fixed coils AA are connected in series with each other and with the line. The current in these coils sets Tip a magnetic field which acting on the iron armature B produces a turning moment on the shaft D. The consequent movement, which is opposed by the spiral springs E, is transmitted through the pen-arm supporting frame G to pen arm H. The resulting mo- tion of the pen K traces on the chart L a curve whose distances from a zero line are proportional to the current. As shown in Fig. 115, the motion of the pen is restricted to a straight line. Fig. 116. and hence the chart may be ruled in rectangular coordinates, which is an advantage in many respects. The movable element is suspended from the top support by means of a steel piano wire. The lower end of the shaft D is accurately centered by a small steel pivot passing through a sapphire jewel. The friction due to supports is thus nearly eliminated. The comparatively heavy weight of the movable element, including the pen, necessitates a strong torque to give sufficient sensitiveness. The pen, a cut of which is shown in Fig. 117, holds enough ink to operate one week without refilling. The pen depends for its operation upon capillary action. The point consists of an 156 ELECTRICAL METERS iridium tube of very small bore, hard, durable, non-corrosive, and capable of receiving a high polish. This point is sealed into the end of a very small glass tube which in turn is placed inside a larger glass tube. The lower end of the small capillary tube is submerged in ink, which is carried to the point by capillary attraction. The record is made on a band of specially ruled paper which is fed at the rate of 3 in. per hour by means of clockwork. Damping. — To prevent undue swinging of the pen, its motion is damped by means of an aluminum disk rotating be- tween the poles of permanent magnets. 140. General Electric Recording Volt- meters and Wattmeters. — In so far as the recording device is concerned, the voltmeters and wattmeters of the General Electric Co. are practically identical with the ammeter. The voltmeters and wattmeters operate on the dynamometer principle, employing fixed and movable coils. This principle has already been fully explained. 141. Esterline Graphic Meters. — Direct-acting graphic meters are also manufactured by the Esterline Co. The direct-current meters are of the permanent-magnet movable-coil, or as it is Pig. 117. Fig. 118. commonly called, D'Arsonval type. The alternating meters are of the dynamometer type. The movement of a direct-current ammeter is shown in Fig. 118. The large permanent magnet ensures a strong magnetic field with a consequent heavy torque. The writing mechanism consists of a stationary ink reservoir RECORDING OR GRAPHIC METERS 157 attached to the meter element near the upper bearing, and a metal tube fitted with a capillary glass pen at the outer end. One end of the pen is bent down and dips into the ink reservoir. The intake is flexibly supported on pivots carried by another arm attached to the shaft. An adjustable counterweight is fitted to the back end of the tube by means of which the pen can be balanced so as to give a light uniform pressure on the paper. Damping. — The movable coil is wound on a metal frame in which eddy currents are induced as it moves in the magnetic Pig. 119. field. The reaction between these eddy currents and the magnetic field effectively damps the motion of the pen. The motion of the pen of the alternating-current meters is damped by a vane which is attached to the lower end of the movable element, Fig. 119, and which moves in a cup of oil. The meter element used in wattmeters and alternating-current ammeters and voltmeters is shown in Fig. 120. 158 ELECTRICAL METERS 142. Relay Type of Recording Meters. — The objections enumer- ated at the beginning of this chapter against recording meters are, to some extent, eliminated in meters operated on the relay principle. In this type of meter, the moving element of the meter proper operates merely a set of contacts, which close an auxihary circuit. This auxiliary circuit energizes the solenoids which operate the pen. A comparatively large amount of energy is not objection- able in this case nor does friction in any way impair the accuracy and sensitiveness of the instrument. The clock mechanism which moves the paper is made electric- ally self-winding and does not require attention. The recording pen is made to move across the paper in a straight line, and the record is obtained on a continuous sheet of paper ruled with rectangular coordinates. 143. Principles of Operation. — A complete set of recording instruments embodying these features is built by the Westing- house Electric and Manufacturing Co. The voltmeters, alter- nating-current ammeters, wattmeters, and frequency meters, operate on the electrodynamometer or Kelvin balance principle. The operating principle of the power-factor meter is that of the magnetic vane or movable iron core. The measuring elements of the direct-current ammeters operate on the principle of the permanent-magnet moving-coil type. In order to diminish the influence of the earth's or other external magnetic field, two coils, astatically arranged, are pivoted within the magnetic fields of two permanent magnets. 144. Construction. — The Westinghouse recording voltmeter, with cover removed, is shown in Fig. 121. The electrically operated measuring element is shown in the upper part of the cut.. The similarity between the Kelvin balance and this is at once evident. A schematic diagram of the connections is shown in Fig. 122, which shows quite clearly the manner in which the meter oper- ates. The fixed coils A, B, C, D, and the two movable coils E and F are connected in series in the same manner as those of the Kelvin balance. The movable coil E is provided with a relay contact J, located between the stationary relay contacts H and I of the solenoid circuits of the recording element. The recording element comprises the pen-actuating solenoids K and L, their iron plungers K' and L', which are supported by RECORDING OR GRAPHIC METERS 159 the T-shaped lever arm M, pivoted at N; the pen arm is con- nected to M by pin bearing P and provided at the upper end with a pin R, wlrich moves in the stationary guide slot V] and the recording pen S, arranged to pass across a suitable record paper T moved by clockwork not shown in the diagram. The control spring consists of the helical spring U, mechan- ically connecting the movable-coil system of the meter element with the movable pivoted supporting arm M of the recording element. The solenoid coils K and L are connected to the stationary relay contacts H and I, respectively, as shown, with their junc- tion brought out to binding post No. 2. The contact J of the movable-coil system of the meter element is connected to binding post No. 1. Leads from the control circuit are brought to binding posts Nos. 1 and 2, and leads from the circuit to be metered are brought to binding posts Nos. 3 and 4. 145. Operation. — The measuring coils are wound in such a direction that when the current in them increases, coils E and F are attracted by coils B and C and repelled by coils A and D 17 160 ELECTRICAL METERS respectively. This attraction will close the relay contact J on the solenoid terminal I, thus closing the recording circuit through solenoid L, energizing it and causing it to pull the plunger L' downward. The downward motion of L' rotates the T-arm M about the pivot N. This movement of M moves the pen toward the right across the chart. The downward motion of L' will continue until the tension of spring U is just suflScient to counteract the attraction and repul- sion between fixed and movable coils. When the torque of the Fig. 122. movable-coil system is balanced by the controlling spring, the contacts / and J are pulled apart, opening the solenoid circuit. The dimensions and weights of the various parts of the meter and the control spring are so porportioned that the entire moving system, including solenoids, pen-actuating arms, and measuring coils, remains stationary in the position occupied when the sole- noid circuit is broken. In the meantime, the clock continues to move the record paper forward, thereby causing the stationary pen to draw a line lengthwise on the chart. This line represents the quantity which is being metered. RECORDING OR GRAPHIC METERS 161 If the quantity being metered rises, the contact J is again forced down against the contact I, and the entire operation already described is repeated until the increased tension of the control spring U again balances the increased torque of the mov- ing coils and opens the solenoid circuit. The recording system will then remain stationary until another change takes place in the current in the measuring coils. Where the quantity measured decreases in value, the electro- dynamic torque decreases and control spring U depresses the coil spring F, bringing contact J against contact H. The diagram clearly shows that this operation opens the circuit of solenoid L, but closes the control circuit through K. The electromagnetic effect of the current in K pulls K^ downward, thus turning the sup- porting arm M to the left and causing the pen arm to move the pen toward zero or minimum scale value. This movement con- tinues until the arm M has been sufficiently tilted to relieve the tension in the spring U, thus restoring the balance between the actuating forces of the meter element and the spring, causing the contact J to leave the contact H and breaking the circuit through the solenoid K. Thus any variations in the quantity measured cause the contact J to move up or down, making or breaking the circuit through either one or the other of the pen-actuating sole- noids. The corresponding oscillating motion of the pen, com- bined with the uniform motion of the clock-driven record paper, results in the drawing of a line, the distances of which from the zero line represent the magnitude of the quantity in the metered circuit. Damping. — The motions of all the moving parts of the meter and recording elements are rendered dead beat by means of suitably arranged pistons working in glycerine dashpots. The movements of the solenoid plungers are damped by the action of pistons attached to their lower ends and working in dashpots located below and partly within the solenoid coils. One of these is shown at B, Fig. 121. The action of the pistons relieves the plungers of excess momentum, thus preventing them from over- shooting and hunting. The magnitude of this control can be readily varied by changing an adjustable opening in the washers located just below the pistons. Quick pen action is readily obtained by increasing the size of the opening, or by using a light grade of oil, while the use of a heavy grade of oil will give extreme slowness of action on badly fluctuating loads. In general it 162 ELECTRICAL METERS will be found most satisfactory to have the pen travel across the paper in from 15 to 20 sec. In all meters except power-factor meters, a piston working in the dashpot shown at C, Fig. 121, damps the motion of the mov- able coils of the meter element, thereby preventing the movable contact from vibrating against the stationary relay contacts. 146. Sensibility. — The sensibility of the meter may be readily controlled by varying the distance between the stationary relay contacts. With the contacts adjusted close together, the line drawn on a rapidly fluctuating load will be very irregular. A more regular curve can be obtained, however, by increasing the distance between the stationary contacts. 147. Westinghouse Recording Ammeters, Voltmeters, and Wattmeters. — The foregoing principles are applied to both alternating-current and direct-current voltmeters and wattmeters and to alternating-current ammeters. The only difference being in the character of the windings. The fixed and movable windings of the voltmeters and ammeters are connected in series. The voltmeter windings are of fine wire and those of the ammeters are of wire large enough to carry 5 amp. The range of the instru- ments may be changed by the use of multipliers and shunts on direct-current circuits, and voltage and current transformers on alternating-current circuits. The single-phase wattmeters have fixed coils identical with those of alternating-current ammeters, and are operated from current transformers. The movable, or voltage coils, are wound with fine wire and connected in series with each other and in series with an external resistance. The direct-current wattmeters are similar to alternating-current wattmeters, except that the current coils are designed to carry the total current. The direct-current ammeters differ in that no fixed coils are used. In place of fixed coils two permanent mag- nets are used. The movable coils and permanent magnets are arranged astatically. 148. Westinghouse Recording Frequency Meters. — These meters are of the same type of construction as voltmeters, except that the coils are wound differentially in two circuits, one circuit being connected in series with a non-inductive resistance and the other with an inductive reactance. The two circuits are then connected in parallel across the line, so that any variation in the frequency will change the current in the inductive circuit, and hence the torque on the movable coil will change with the fre- RECORDING OR GRAPHIC METERS 163 quency. The recording element operates in the same manner as that of the other meters. 149. Westinghouse Recording Power-factor Meter. — The con- struction of the relay type of graphic power-factor meter is shown in Fig. 123. It is plain that the recording element is identical with that of the other meters. The meter element is the same as that of the Westinghouse indicating power-factor meter, explained in the previous chapter. The only novel feature is the manner in which the circuit through the controlling sole- FiG. 123. noids is closed and opened. This feature can readily be explained by reference to Fig. 124. To the shaft of the iron armature G is connected a light arm which plaj-s between contacts H and I on the slotted arm. The contact arm takes the place of the pointer on the indicating power-factor meter. No controlling springs are emplo3red. 150. Operation. — The direction in which the light arm moves is determined by the power-factor. If the phase difference between the voltage in coils A-B and current in coil C is such that the light arm makes contact with I the recording circuit is closed through solenoid L. The resultant pull on plunger L' will move pen, pen arm, and arm U to the right. This motion 164 ELECTRICAL METERS will continue until the arm has moved a distance which on the indicating meter would represent the phase difference. The final position of pen S will then be determined by the power- factor, and any change in the power-factor will cause the posi- tion of the pen to change. The line traced will thus represent the power-factor. 151. Sangamo Graphic Meters. — The operating element of the Sangamo graphic meter consists of two motor movements whose principles of operation are the same as those of the mercury watt-hour meter to be explained in later. As shown in Figs. 125 and 126 the movable elements are placed at the back of the instrument and insulated from each other. The actuating force is obtained by the reaction of the current flowing through the mercury chamber and the copper-disk RECORDING OR GRAPHIC METERS 165 armature, and the magnetic field produced by a current flowing througli the coils on the magnet yokes, Fig. 126. In the direct-current meter, the yokes carry shunt coils, while in the alternating-current wattmeter, series coils are carried on these yokes. The armature current for the operation of the alternating- current meter is obtained from a suitable transformer whose pri- mary is connected across the line at 100 or 220 volts, and whose secondary, of one or two turns, supplies a comparatively large current to the armature. The direct-current meters may be used on either the two- or three-wire circuits without change; while the alternating-current "*-««-^ -<*«^ ^m k ^^ ^f^^T^^^St/M h8VS I^Bt^W ' ^ H-^ ^^ EK^S K^Mm m^ ^^^ ^%l * IfvP^H Hj J 1 1 ^„ ^^wl i |uh^H| ^vr _L ^ Hh^^ ^^HH| i _L+- 3 Ifl ■ J 1 LL r i f t — "h^ — '- i ^ s m m sw Fiu. 125. instruments may be used on either the two-wire or three-wire single-phase, or polyphase circuits. While Figs. 125 and 128 are of the wattmeter, the same gen- eral principles of construction and operation are applied to direct-current and alternating-current ammeters, and to alternat- ing-current voltmeters. The direct-current voltmeter movement consists of two d'Arsonval elements operating on mercury bearings, so that an identical mechanical structure and the same general arrangement of the motor elements are preserved. The two movable arms are connected by a cross link as shown in Fig. 125, moving on jewel bearings in each of the arms. On this cross link are mounted the pen and the ink reservoir. The pen is very light and terminates in a capillary tip. As the mov- 166 ELECTRICAL METERS able system passes across the chart, the position of the capillary tube, with respect to the ink well, changes, so that the position of the pen with reference to the chart remains constant. By this construction the pen maintains constant pressure against the chart, irrespective of the amount of ink in the reservoir. The construction also permits the use of rectangularly ruled charts. 152. Right-line Pen Movement. — To obtain accurate records on charts having rectangular ruling, the pen must move in a straight line at right angles to the motion of the paper. This right-line, or parallel motion, is obtained by making PN = PS = PR, Fig. 122. R is a, pin rigidly attached to the arm and sliding in slot V. 'With such an arrangement, the pen S Fig. 126. moves in a straight line perpendicular to a line through R and A''. In the older form of these instruments the pin R was fixed and the slot was in the pen arm 0. The arm PR thus varied in length and the motion of the pen was only approximately a straight line. 152a. Advantages and Disadvantage. The chief advantage of a recording meter lies in the fact that it makes a continuous record of the value of and variations in the electrical quantity. An examination of the record maj^ thus be made at any time. This examination may be the means of detecting faults or dis- closing characteristics which need improvement, and which would otherwise be overlooked. The disadvantage in their use is lack of sensitiveness, which RECORDING OR GRAPHIC METERS 167 defect is due mainly to the weight and friction of the pen. The objections to the form of pen used on the Bristol meter are the evaporation of the ink due to the exposure of a large surface, and the small capacity of the V-shaped trough. The effect of the pen friction, which is a variable quantity, impairs the accuracy of the record. The weight of the pens on the General Electric and Westinghouse meters makes accurate record impossible when the quantity fluctuates rapidly. Then, since the ink is fed by capillary action, the capillary tube will, sooner or later, become clogged, and it is cleaned with considerable difficulty. Recording voltmeters are always more difficult to employ satisfactorily than the other instruments, because they are of very little use unless they are both sensitive to small changes of voltage and also remain in accurate calibration to within 1 volt or less. The records of such instruments are often useful not merely for indicating the range of fluctuation of voltage in a distributing system, but also for indicating the nature of the fluctuations, as to suddenness, protractedness, and frequency. The cause of the fluctuations can often be determined from an examination of the charts with reference to these points of behavior, with reason- able expectation either of removing or of minimizing such as may be serious. The degree of damping is an important considera- tion in the operation of the recording instruments. They should be strictly aperiodic as far as possible, neither overshooting the mark on the one hand, nor undershooting and lacking in promptitude on the other. 18 CHAPTER XIII INTEGRATING METERS, WATT-HOUR METERS 153. Introduction. — Integrating meters are instruments that register the sum of the electric quantity measured over a period of time. Thus if the intensity or strength of a quantity varies with time, the registration of an integrating meter will be pro- portional to the sum of the several products formed by multi- plying together the quantity at a given time by the time during which it remained constant. For instance, if li, 1 2, and Is are currents in a circuit for times Ti, T2, and T3 respectively, the integrating meter will register a quantity which is proportional to IiTi + liTi + I3T3. It is thus clear that the element of time, as well as the electrical quantity determines the registration of the meter. In practice it is necessary to know the electrical energy and quantity of electricity that has been utilized, and accordingly we have watt-hour meters and ampere-hour meters. 154. Watt-hour Meters. — The definition of the unit of energy, the watt-hour, is given in Article 25. An instrument whose registration is proportional to the energy impressed or utilized, is called a watt-hour meter, often incorrectly called "recording wattmeter" or simply "wattmeter." It is gratifying to note that makers have recognized this confusion in names and all of them now call the meter by its true name. The distinction between a watt-hour meter and other meters such as wattmeters, both indicating and recording, is very clear, and the reader should keep this distinction in mind. The indi- cation or registration of a watt-hour meter is determined by the energy that has passed in a given time, while the indication of a wattmeter is determined by the rate at which that energy is passing. An analysis of the principles of operation of watt-hour meters will show that they may be classed as electrodynamometer and induction types. The former type is usually used only on direct- current circuits, although instruments of this type may be used on alternating-current circuits. The induction type can be used on alternating-current circuits only. 19 169 170 ELECTRICAL METERS 155. Electrodynamometer Type (without iron). — The diagram of Fig. 127 shows the essential features of this type of meter. The similarity between the essential parts of this type of meter and those of an electrodynamometer is very evident. The electrodynamometer contains fixed and movable coils. The watt-hour meter likewise contains fixed and movable coils. The stationary, or series winding, consists of two coils FF through which all or a proportional part of the line current passes. The movable coil, or armature A, consists of several Fig. 127. coils of fine wire and is connected in shunt with the load through the resistance R, and compensating coil C, whose function will be explained later. The main difference between the electro- dynamometer and this type of watt-hour meter consists in the permissible rotation of the movable coil. The motion of the movable coil of an electrodynamometer is opposed by a spiral spring, and the coil is thus restricted in its rotation. On the other hand, the movable coils of the watt-hour meter are free to rotate continuously. This is accomplished by mounting upon the shaft a commutator to which the ends of the several WATT-HOUR METERS.- 171 coils are connected. Current is led into the armature coils by means of brushes which rest upon the commutator. For this reason this type of meter is usually called the commutating type to distinguish it from another form which does not require a commutator. The movable system is then mounted between supports, the ends of the shaft resting on jewels. On account of the manner in which it is connected to the circuit, this type of watt-hour meter is sometimes compared with the shunt motor. This similarity is very evident. There is one distinction, how- ever, and that is the fact that neither the field nor armature of the watt-hour meter contains iron. It has been shown that the attraction between the stationary and movable coils of the electrodynamometer is proportional to the product of the cur- rents in the two coils. The torque causing the deflection is thus proportional to the product of these currents. The torque on the armature of a watt-hour meter 4s likewise proportional to the product of currents in armature and field coils. The current in the armature is proportional to the voltage across load terminals, and the current through field coils is equal, or proportional, to the load current; hence, the torque on the armature is propor- tional to the product of the load voltage and current. That is, the torque is proportional to the power. 156. Counter-torque. — In order that the driving torque may re- main proportional to the power, there must be present a counter- torque whose value increases and decreases with the load. Such a counter-torque is obtained by mounting upon the armature shaft a disk of aluminum which rotates between the poles of two permanent magnets. These magnets and the disk are shown in Fig. 128, which is a view of the Westinghouse direct-current watt- hour meter. The development of the retarding torque and its relation to the driving torque is as follows : The magnetic flux be- tween the poles of the permanent magnets is constant, and hence the eddy currents induced in the disk, as it rotates, are proportional to the speed of the disk. The counter-torque is proportional to the product of the eddy currents and magnetic flux between the magnet poles. Since the currents are propor- tional to the speed, the counter-torque must be proportional to the speed. The counter-torque thus increases and decreases with the speed, that is, with the direct torque on the armature. When the load increases, the speed increases until the counter- torque just balances the torque on the armature. When the 172 ELECTRICAL METERS load decreases, the speed decreases until the two torques are again equal. Thus, neglecting friction, the speed of the arma- ture is proportional to the load, and the meter should register correctly at all loads. Dish Rear '-ci/iPoiriG Armature or Pressuwe Coils Fig, 128. 157. Summation of Power. — The torque acting upon the rotat- ing element at each instant is proportional to the power being consumed by the load at that instant. For simphcity, assume the load to consist of a fixed number of incandescent lamps, and that the voltage E is constant. Under these conditions, the power will be constant and equal to IE. The driving torque is likewise constant and equal to KIE. Since the counter-torque increases with the speed, the driving torque will increase the speed until the two torques just balance each other. When WATT -HOUR METERS 173 this condition is reached, the speed remains constant, that is, the disk makes the same number of rotations each minute. Under these conditions the number of rotations of the disk in a given time is strictly proportional to the time. We may thus write Torque X time = work but Torque X time = KIE X time. It has already been shown that IE X time is electrical energy, hence the torque X time is proportional to electrical energy pass- ing through the meter. The product of the torque by the time evidently determines the total number of rotations of the disk, hence Kn = electrical energy. The total number of rotations n of the disk is then a measure of the energy transmitted to the metered circuit. The num- ber of rotations of the disk or armature is transmitted through a suitable train of gears to the dials. The operation of the registering mechanism is quite simple and needs little explanation. The upper end of the shaft is finished with a worm, or small gear wheel, the teeth of which mesh with the first of a train of gears. The number of teeth on the gears is such that when the one operating the pointer on the first dial has made ten revolutions, the one operating the second has made only one revolution, etc. The dials are graduated in units of electrical energy such as the watt-hour or the kilowatt-hour. The speed of the meter is usually adjusted so as to make the meter direct-reading. This is taken care of in the design of the instrument and by adjusting the position of the permanent magnets. The general principles here explained are applied in the West- inghouse, General Electric and Duncan, Columbia, and other FiQ. 129. 174 ELECTRICAL METERS direct-current meters, in- terior views of which are shown in Figs. 128, 129, 130 and 131. 157a. Large Current Capacity Watt-hour Me- ters. — A large-capacity series-type watt-hour me- ter for switchboard mounting is manufactured by the General Electric Co. The movable ele- ment of this meter con- sists of two spherically wound armatures mounted on the same shaft as shown in Figs. 132 and 133. The field winding consists of four circular coils placed as near each other as possible, one on either side of each armature. The armatures and field coils are so connected that the currents Fig. 130. CYUNOfilCAL eruSHES OF CHEMICALLY PURg SILVER-POSITIVE CON. TACT WITH MINIMUM FRICTION SEGMENTS IN PLACE OF, The usual 8. TESTED TO 1200 V0LT3 A. C. RELD WINDING OF SIMPLE CIRCULAR SEC- TION, GIVING HIGHEST EFFICIENCY. ARMATURE CONSISTS OF BUT THREe INTER- ' LOCKED COILS. TESTED TO 10,000 VOLTS 5IRECT READING ASSO- :iATION DIAL. TRAI =LY DRIVEN-MISALIGN- MENT CAN CAUSE BINDING. MICROMETGH MAG- NETIC SHUNT ADJUST- MENT FOR CONTROL- LING MAIN SPEED. ALUMINUM DAMPER' use STIPPLED TO BE PERFECTLY RIGlp, MicnoMCTEft scntw ADJUSTER FOR REGU- LATING BRUSH TENSION. JSH CLAMP ENA- BLING SWINGING (USHES CLEAR OF .1MUTAT0R AND RE- NGAGING WITHOUT TERING TENSION RIGID ONE-PIECE CAST ALUMINUM BASE WITH, STIFFENER RIBS. SHORT, STIFF SHAFT WITH PIVOTS FRIC- TION CLAMP AT- TACHED. LIGHT LOAD ADJUST- MENT OF WIDE RANGE. ADJUSTS WITHOUT TOOLS-CANNOT SLIP OR CHANGE- IMPORTED STEEL DAMPER MAGNETS MMOVABLV CLAMPED IN PLACE. jewel'bearinq instantly remova- ble using no t00l3 WHATfiOEVFR. Fig. 131. WATT-HOUR METERS 175 in one set flow in a direction opposite to that in the other set; that is, they are connected astatically. By such an arrange- ment the effect of a stray niagnetic field upon one armature or Fig. 132. element is neutralized by its effect upon the other element. The damping magnets are also arranged astatically and for further protection are enclosed in a laminated soft-steel case. Fig. 133. An interesting feature of the construction shown in Fig. 132 is the gravity control for brush tension. A counterweight C composed of two knurled nuts is mounted on a lever to the other end of which the brushes are attached. The use of 176 ELECTRICAL METERS two nuts permits the locking of the counterweight in any de- sired position, obviating any danger of change in tension due to vibration. Two types or models of these meters are manufactured. The difference between them consists in the construction of the field coils. In one the field coils are circular and in the other they are of busbar type. The former is made in capacities ranging from 50 to 1,500 amp., while the latter is made in capacities ranging from 2,000 to 10,000 amp. Both are made for two- FiQ. 134. or three-wire circuits and for potentials ranging from 100 to 600 volts. A 2,000-amp. 500-volt meter is shown in Fig. 133. The series watt-hour meter is not well adapted for measuring energy on circuits carrying heavy currents. The main difficulty lies in the construction of the series coils. To meet these diffi- culties, several watt-hour meters of the shunted type have been placed on the market within the past few years. One of the latest forms of the shunted type is shown in Figs. 134 and 135. The construction of the meter is in general very similar to the series form. The field consists of four comparatively large WATT-HOUR METERS 177 coils of large conductors surrounding a rather elongated arma- ture. The conductors have to be very large in order that their resistance may be low enough to permit sufficient current to flow with only a small voltage drop across the shunt. Furthermore, in order that the magnetic field may be strong enough to give a relatively high torque, the field coils must contain many turns. The use of shunts introduces complications which result in variable errors. Fia. 135. 158. Electrodynamometer Type (with iron). — There has lately been placed on the market a watt-hour meter which differs in some respects from those already discussed. This is made by the Columbia Meter Co. The main difference between this form of Columbia direct- current watt-hour meter and other direct-current watt-hour meters lies in the design of armature or rotating element. This difference will be brought out more clearly by reference to Fig. 136, which shows the rotating clement of the Columbia instrument. The armature windings, as shown, are a group of six cylindrical coils arranged between two aluminum disks, close to the central shaft and parallel to it. Within each coil is a thin strip of silicon steel whose ends are bent at right angles to the axis of the coil, and extend radially 178 ELECTRICAL METERS along the lower surface of the upper, and upper surface of the lower disk. These radial extensions are split so as to distribute the flux more uniformly around the circumference of the disk. The series winding consists of four coils arranged astatically. That is, the coils are connected in such a way as to cause the magnetic flux to flow through each element of a pair in opposite directions. By such an arrangement, the influence of a stray field on one coil is neutralized by its influence on the other coil of the pair. The positions of the various parts of the meter are shown in Fig. 137. Another characteristic difference between the Columbia and other direct-current watt-hour meters is the use of shunts, which use is made possible by employing iron in the armature. The use of iron in the armature makes it possible to secure sufficient torque to operate the meter with a much smaller field current. Accordingly, they adjust all their meters so as to take exactly 5 amp. in the cur- rent coils at full load. 159. Friction Compensation. — No matter how carefully the meter is constructed, all friction cannot be eliminated. Some energy is thus always required for the operation of the meter. In a well-designed meter this amount of energj^ is very small, yet if some means are not provided for overcoming this frictional torque, the meter will not register on a very light load. With the introduction of high-efficiency incandescent lamps, the neces- sity for accurate compensation is much greater than previously. Nevertheless, the compensating torque should not be so great as to overcome excessive or unnecessary friction. It is usual to design the coil so that on about 5 per cent of full load the maxi- mum possible compensating torque will give an excessive speed of about 10 per cent. If the frictional torque is greater than this, the cause should be discovered and removed. The compensating torque is obtained by connecting a coil in Fig. 136. WATT-HOUR METERS 179 series with the armature or voltage coil, the plane of the coil being parallel to the current, or series coil. Such a coil is shown at C, Fig. 127. The strength of the compensating torque can be adjusted in either one of two ways. In the General Electric, Westinghouse and new Duncan watt-hour meters the position of the compensating coil with reference to the armature is changed until the proper degree of compensation is secured. The arrange- ment of the compensating coil of the Westinghouse meter is shown Fia. 137. in Fig. 128, where it is called friction compensation. By releasing the clamping screw B, the arm supporting the coil is released and may be moved up or down, nearer to or farther from the arma- ture, thus changing the torque it exerts. In the more recent Duncan model E J-^ watt-hour meter the fixed compensating coil has been replaced by a coil whose position is adjustable. This is shown in Fig. 130. The Duncan Electric Manufacturing Co. formerly used a some- what different method of varying the torque. In the older Dun- can meters the compensating coil is firmly fixed within the front 180 ELECTRICAL METERS series coil, and the intensitj^ of tlie compensating field is varied by changing the number of active turns on the coil. This is accom- plished by moving a small contact lever either to the right or left, as the case demands, over multipoint contacts. Fig. 138 shows this compensating coil with the lever at its middle position. The Columbia Meter Co. uses in principle a like method. The only difference is that the proper adjustment is obtained by changing the position of the hard-rubber plug with its enclosed brass spring bushing along the projecting terminals of a series of small-resistance coils visible to the right of the dial plate, Fig. 131. Changing the position of the plug changes the number of active turns and, hence, the compensating torque. Fig. 138. 160. Creeping. — The armature circuit, when the meter is in service, is connected to the mains all the time. Thus, there is a current at all times through the armature. When the field due to the compensating coil is such as to furnish torque just sufficient to overcome the friction when the meter is installed where there is no vibration, it may creep when installed in a place subject to jar. The jarring reduces the friction of the bearings, and at the same time the armature is partially relieved of its weight while the vibration lasts. Under these circumstances the initial torque may be sufficient to cause the meter to revolve slowly. Another cause of a meter's creeping may be due to a higher voltage than that for which the meter was adjusted. If the com- pensating torque on a certain voltage is nearly great enough to WATT-HOUR METERS 181 cause the meter to register on no load, an increase in voltage will increase the armature current and, since the compensating coil is in series with the armature, the compensating current will increase. The compensating torque, which is proportional to the product of the armature current and compensating current, will also increase. The two currents being the same, the com- pensating torque is then proportional to the square of the armature current. We may write this T = KP but 7=1 K where E is the electromotive force between mains and R the resistance of armature circuit, including compensating coil. Then E^ 72 = P^ and substituting for P, we get T =^„X E' K and R both being constant, the expression shows that the compensating torque is proportional to the square of the voltage between mains. It is thus evident that a compensated meter cor- rect on light loads will register on no load when the voltage is raised. The average conditions in practice are met by adjusting the meter so that on light load it is from 1 to 2 per cent slow. 161. Brushes. — Some of the chief objections to the commutator watt-hour meter are friction of brushes, sparking at the brushes when the commutator becomes oily or dirty, a change in speed due to improper position of brushes, and additional weight of moving parts due to commutator. The use of a commutator thus introduces difficulties which cannot be wholly eliminated, but their effects can only be minimized by careful design and construction. Brushes must therefore be made out of material whose elastic properties do not change with time. To meet this and other requirements, it is common practice to make the stems of the brushes out of phosphor-bronze wire or strips, and to provide the contact ends with silver tips. It has been found that brush friction is considerably reduced by making the tips round instead of flat. The pressure of the brushes upon the commutator is governed 182 ELECTRICAL METERS by cither the tension of a spring or the force of gravity. Where spring control is used, the elasticity of the stem of the brush supplies the necessarj' tension. Two typical devices of this kind are shown in Fig. 139 and 140, an examination of which will give an understanding of its operation. In the gravity method of control, uniform pressure is secured by attaching the l:)rushes to one end of an arm which is pivoted and carries a counterweight at the other end. The distance of the counterweight from the fulcrum may be changed, thus changing the tension. 162. The Commutator. — In order that the frictional torque may be reduced to a minimum, the commu- tator must be of very small diameter. The smallest diameter that can be Pig. 139. Fio. 140. successfully used on a 110- to 220-volt meter is about Yiq in. For higher voltages the diameter of the commutator must be greater to permit of proper insulation. The commutator is usually made by forcing a piece of silver tubing over a fiber bushing on the shaft. The tube is then sawed into the proper number of segments which are held in place by fiber or metal rings. The metal rings are, of course, insulated from the segments. It is customary to use silver for both the commutator segments and brush tips, because it is the cheapest metal that can be used which does not readily oxidize. The com- mutator of the Duncan shunted tj^pe is made of gold. Some makers use fiber to insulate the segments from each other, while others leave merely an air space. WATT-HOUR METERS 183 163. Armature. — The distinctive characteristics of some meter armatures have already been briefly pointed out. The armatures of watt-hour meters without iron in their magnetic circuits are mainly of two forms, spherical and cjdindrical. The spherical form permits of a more compact construction, thus minimizing the magnetic leakage and correspondingly increasing the torque; or, what amounts to the same thing, securing maximum torque with a given weight of armature and given energy consumption in armature and field. For the cylindrical form, the advantage Fig. 141. Fig. 142. is claimed that it can be repaired much more readily. The cylindrical form is shown in Fig. 141. The windings of both forms of armature are of the drum type. The coils of the spherical armature are usually wound upon a light fiber shell which is mounted directly upon the shaft, the coils being held in place by grooves pressed in the shell. The supports for the cylindrical armature are two light hardwood spiders firmly fastened to the shaft. This permits of a light and open construction which is conducive to good ventilation. The coils of the armature are wound with wire of pure copper and of smallest gage consistent with mechanical strength, 184 ELECTRICAL METERS usually not larger than No. 40 B. & S. gage. Armatures wound for 110 to 220 volts have as a rule eight coils of 1,000 turns each connected to the eight segments of the commutator. The Columbia meter, however, has only three coils which are con- nected to a three-segment commutator, Fig. 142. For voltages above 220 it is common practice to wind the armature with 16 coils, and the commutator has a corresponding number of seg- ments. The main reason for this is to reduce the voltage between adjacent coils and commutator segments. The resistance of the armature coils and auxiliary resistance is so adjusted that practically the same current flows in the arma- ture of meters for different voltages. The armature resistance is practically the same in each case, but for the higher voltages additional resistance is placed in series. Bushing- ,-• Discs of Billiard cloth soaked in Jewelers' oil -Spiral spring ..-Hard fiber bushing Shaft Fig. 143. Fig. 144. 164. Bearings. — The necessity for a very small frictional torque makes the proper design of the bearings of great impor- tance. The function of the top bearing is merely to hold the movable element centered, and is therefore subject to very little pressure, and, consequently, very little friction. One form of top bearing is shown in Fig. 143. It consists of a steel pin fastened to a removable screw and projecting down into a bushing in a recess drilled in the shaft. The bottom of this recess is filled with billiard cloth, saturated with watch oil. A film of oil is maintained around the pin by capillary action. In another form of bearing the conditions are reversed. The pin is a part of the shaft and the recessed bushing projects from above downward. This form is shown in Fig. 144. Owing to its importance, by far the most attention has been devoted to the design of the lower bearing, which has now reached WATT-HOUR METERS 185 a high degree of perfection. There are, in general, two forms of lower bearing. One form may be called pivot bearing and the Fig. 145. other ball bearing. Details of a typical pivot bearing are shown in Fig. 145. The pivot is not an integral part of the shaft, but is made separately and screwed into the lower end of the shaft or spindle. It will be observed that the bearing consists of a hollow screw with a helical spring. Sur- mounting the spring is a plug within the upper face of which is embedded the cupped jewel. The ball bearing is shown in Fig. 146. The lower end of the shaft, instead of ending in a con- oimpinj Nut, ical pivot, has a cup-shaped jewel fixed in it. Another cup-shaped jewel is fixed in the upper face of the plug, and between these jewels is a hardened steel ball. It is claimed that the ball bear- ing has the longer life. In so far as friction is concerned there is perhaps not much choice. 165. Jewels. — Until recently it has been almost universal practice to use sapphire for the jewels. Experience has demon- 20 Pig. 146. 186 ELECTRICAL METERS strated the inability of sapphire to withstand, for more than a comparatively short time, the grinding and hammering action of the pivot. The only material that is able to show permanently satisfactory performance is the diamond. The earliest diamond jewels were flat and required a stone ring to maintain the pivot in place, an arrangement which did not give complete satisfaction. Later experiments showed that it was possible to grind the dia- monds in the form of a cup, and jewels of this form require no guiding ring. The cupped diamond jewels are now used exten- sively for meter bearings. Experiments performed on meters with sapphire and diamond jewels show that a higher accuracy on light load was maintained by the meters with diamond bearings. 166. Magnets. — A most important feature of the watt-hour meter is the permanent magnets, for upon their permanency depends to a great extent the performance of the meter. The necessity for magnets whose strength will remain constant can easily be appreciated when it is remembered that the retarding torque is proportional to the product of eddy currents in the disk by magnetic flux. The eddy currents at any given speed of disk are, however, proportional to magnetic flux, hence the retarding torque is proportional to the square of the magnetic flux, or in algebraic symbols, T = K^\ It is thus very evident that a small change in $ will have an important effect in changing the counter-torque and, indirectly, the registration of the meter. In this respect the manufacturers of first-class instruments take special precautions, and strive to produce magnets that will retain their strength indefinitely. 167. Registering Mechanism. — A typical registering mechan- ism is shown in Fig. 147. This consists of dials, dial train, and reducing train. The, dial and dial train of gears are not clearly shown; the reducing train, however, is. Great care is necessary in the manufacture of the various parts in order to eliminate all imperfections. The wheels are usually made of hard brass and gold-plated to prevent corrosion. The entire mechanism is aligned by dowel pins and attached to the frame by screws. 168. Electrodjmamometer Type on Alternating-current Cir- cuits. — Since the principles of operation of the commutator form of watt-hour meter without iron are the same as those of the elec- WATT-HOUR METERS 187 trodynamometer-type wattmeter, most of the theory of the latter instrument as given in Chapter X will hold with reference to the watt-hour meter. In the discussion referred to, it was shown that the deflecting torque is proportional to the power when the voltage coil is non-inductive. This, however, is seldom the case and, hence, adjustments, termed lagging, must be made before the meter will register accurately on alternating-current circuits. It was shown in Chapter X that a wattmeter with an inductive- voltage circuit gave too high indications on circuits of low power- factor, and that on circuits where the current leads the pressure, Pig. 147. the deflection under certain conditions would be negative. An electrodynamometer wattmeter which has not been lagged is subject to exactly the same inaccuracies, viz., on inductive load the registration will be too high, and on a load such as an over- excited synchronous motor, it may run backward. This will be the case where a is greater than cos 6, a and 6 having the same significance as in Article 112. 169. Lagging. — In order to avoid the foregoing errors it is necessary to adjust or modify the series circuit of the meter in such a way that the angle between the series current vector and the voltage vector shall be exactly the same as that between the armature current vector and the voltage vector on non-inductive load. This is accomplished by shunting a part of the series current through a non-inductive resistance. Under these condi- tions, the main current will divide inversely as the impedances of the two parallel circuits. Since the series winding is to some ex- 188 ELECTRICAL METERS tent inductive, the current in this will lag behind the current through the non-inductive shunt. The main current will then be the vector sum of these two components, and its angle of lag will be determined by the ratio of these components. Thus in Fig. 148, let 7i be the current through the series winding. Then if R] and Xi are the series-coil resistance and inductance respectively, RJi will be the resistance drop, and Xili the reactance drop. The series current will be in phase with RJi; and the applied voltage and current through non-inductive shunt are in phase with OE. If Oil represents the series-current vector, and Oh the shunt-current vector; then 01 is the resultant, or main- current vector. The angle p by which the series-circuit current lags behind 01 can evidently be changed by changing the ratio of 07) and 01^. These in turn depend upon the resistance of the ^z^. I ^J coae ^^s/n& Pig. 148. Pig. 149. shunt circuit. In a properly lagged meter this angle /3 is made equal to the angle of lag between applied voltage and voltage- circuit current. 170. Value of Shunt-circuit Resistance. — The value of the shunt-circuit resistance can be calculated if the resistances and inductances of the voltage and series circuits are known. Thus in Fig. 149 let I\ be the series current, and Ii the shunted current. R, R\ and R-i are the resistances of the voltage, series, and shunt circuits respectively, and if X and Xx are the reactances of the voltage and series circuits, we may find R2 in terms of R, Ri, X, and Xi, as follows: I2 sin 6 but and tan /3 cos d = sm = 7i + Ii cos 6 Ri {Ri^ + Xi^)^ X^ . 'Ri' +Xi-')^ WATT-HOUR METERS 189 Then .tan^ = ^^^ + ^>^)' L + ^'^' {R,^ + X,^)^ 72 Xi The relation between 7i and I2 is given by h : I2 :: R2 : (Ri' + X^^ whence I2 = ir (Ri^ + X)^. Substituting for I2, we get tan /3 = 7i (i2,2 + Xi2)>^ + ^ (i2,2 ^Xi^)!^ This reduces to tan fi = 72i -|- 7^2 But the angle of lag of current in the voltage circuit is given by the relation tan a = p- and if a is to equal /3 X Xi Whence 72 R Ri + R2 RXi — XRi X In practice, 72 is large, being about 1,200 ohms, while Ri, X, and Xi are comparatively small. Hence, it is evident that R2 will be large and that only a small per cent, of the line current will pass through the shunt. No account is taken of the capacity of the armature, since the inductance usually predominates. Likewise, the effect of mutual inductance of the coils is so small that in practice it is negligible. 171. Three-wire Direct-current Meters. — For measuring energy on three-wire direct-current circuits, one three-wire, or two two-wire meters may be used. A three-wire meter differs very little from a two-wire meter in construction, and in principle 190 ELECTRICAL METERS of operation not at all. In meters intended for three-wire cir- cuits the two series coils are distinct; the ends of each being brought out to terminals which, when in service, are connected to the load circuits as indicated in Fig. 150. The voltage coil may be connected across mains 1 and 3, or between either 1 or 3 and neutral 2. When the connection is as indicated in Fig. 150, the torque exerted upon the armature is equal to the sum of the torques exerted by coils A and B separately. When the voltage between mains 1 and 2 equals that between mains 2 and 3, the torque exerted by coil A is Ti = KJiE Shunr I 2 3 Pig. 150. and the torque exerted by coil B is T2 = K2I2E. Since the two current coils for accurate registration should exert the same torque under like conditions, Ki = K2 and the total torque equals r = Ti + Ta = K{h + U)E which is evidently proportional to the load. If, however, the load is unbalanced to such an extent that the voltages are no longer equal, then the torques cease to have the WATT-HOUR METERS 191 same ratio to the load. Let Ei, E2, /i and h represent the vol- tages and currents on the two sides. The total load is then W = EJi + E-J-, The pressure current is, however, due to Ei only, hence the meter registration is equal to TFi = (/i + U)Ei The difference between W and Wi is the error. This is W -Wi = EJi + E2I2 - E2I1 - EJi = IiiEi — E2) This is zero only when Ei = E^. When Ei is greater than E^, the meter is slow, and when E^. is greater than Ei, the meter is fast. This error may or may not be appreciable, depending upon the degree of unbalancing. When the voltage coil is connected across outside mains, that is, 1 and 3, Fig. 150, the error on unbalanced load will always be of the same sign. Under the previously assumed condition the load is again W = £'i7i + E2I2 but the registration of meter is W = yiEih + h) where E is the voltage between mains 1 and 3. But E = E1 + E2 hence TFi = M(^i + E2)ili + h) and error is W -Wi = Eih + E2I2 - }iEiIi - HEJi - YiEJ^ - YiEili = M(^i - E2){Ii - 1 2) which is zero only when Ex = E2 or 7i = I2. In general, on un- balanced load the meter will register too high, for when 7i is greater than 1 2, Ex is less than E2 and W — Wi'is negative; also when I2 is greater than Zi, E2 is less than Ei and again W — Wi is negative, that is, the registration is higher than the energy supplied. It must also be noted that on unbalanced load the error is in general greater when the voltage coil is connected between neutral 192 ELECTRICAL METERS and one outside wire than when it is connected between the two outside wires. On circuits that are subject to considerable unbalancing it is preferable to use two-wire meters. 172. Mercury Watt-hour Meter. — The source, or cause of many commutating type watt-hour meter troubles is the com- mutator. The chief objections to the commutator are: friction of brushes, sparking at brushes when commutator becomes oily or dirty, change in speed due to an improper position of the brushes and additional weight of moving element. Many attempts have been made to lessen the influence of these troubles, but the most radical procedure has been the development of a watt-hour meter which eliminates the commutator entirely. The principle of operation of the mercury integrating meter was discovered in 1823 by Barlow. Fig. 151 is a diagram of the Fig. 151. operating parts of Barlow's invention. As the reader will observe, this consisted of a copper disk D mounted on a horizontal axis so as to rotate freely between the poles of a permanent magnet. When current is passed into the disk through the axle and out at the circumference, the reaction between the current in disk and the permanent-magnet field develops a torque, which causes the disk to rotate in the direction of the arrow head. The rotation is in such a direction as to carry the current out of the magnetic field. This torque will vary with the current strength, for, as has already been shown, the torque is proportional to prod- uct of current strength and field. The field being constant, the torque must vary with the current. The adaptation of this principle to integrating meters will be readily understood by reference to Figs. 152, 153 and 154 which show the essential characteristics of the Sangamo direct-current WATT-HOUR METERS 193 iDBulation Around Upper Bearing Olamp '. MognetHolding Ear f oJe Plate Fig. 152. Pig. 153.. Fig. 154. 194 ELECTRICAL METERS watt-hour meter. Fig. 152 shows a cross-section of the motor ele- ment with the principal parts designated. The rotating element, or armature, is the copper disk submerged in the mercury. Sur- mounting the disk is a hardwood float whose weight is adjusted so that the buoyant effect of the mercury will relieve the lower bearing of the weight of the entire moving system. By careful adjustment the downward pressure has been entirely ehminated and a small upward thrust has been produced. The mercury chamber of the meter is made of insulating material into which have been imbedded two nickel-plated copper terminals and a laminated steel ring. The copper termi- nals serve to lead current into and out of the mercury chamber, and the steel ring reduces the reluctance of the magnetic circuit, thus compelling the magnetic lines to pass through the armature disk. 173. Operation.— A simplified diagram of the connections and wiring of the meter is shown in Figs. 153 and 154. The current enters the meter at the terminal Ti, passes through the heavy conductor and through copper lug Ei into the mercury and arma- ture disk A ; it leaves the armature disk through the mercury to lug E2, thence through heavy copper conductor to terminal T2 and back to hne. The voltage circuit consists of the fine winding surrounding the magnet core Y, and a resistance coil R'. The current in this circuit develops a magnetic field between the ends of core Y and the return steel plate. Fig. 152. The intensity of this field is proportional to the current in coil SC and hence, to the voltage across the main line. The torque on the armature is proportional to the product of armature current and magnetic field, and hence to power, which is the condition necessary for watt-hour meters. This torque is, however, very low, being only about 2 cm.-grams when 5 amp. are flowing through the disk. This low torque is due to the fact that the armature may be con- sidered as consisting of only one turn. Since the pressure of the movable element has been relieved, and the friction reduced to a minimum, a very high torque is not absolutely necessary. It is not practicable to pass more than 10 amp. through the mercury and disk, and hence shunts are used on all meters above 10 amp. capacity. The counter-torque is obtained by the aluminum disk D rotat- ing between poles of permanent magnets M exactly as in all motor watt-hour meters. WATT-HOUR METERS 195 174. Compensation for Friction. — ^Light-load compensation is secured by sending, in the proper direction, through the mercury chamber a current from a thermocouple. The thermocouple consists of two strips' of dissimilar metal terminating in slotted ends held by screws B and C, Fig. 155. The couple is energized by the coil A which is connected in series with the voltage coil as shown by H in Figs. 153 and 154. The thermocouple is shunted by a variable resistance G, Fig. 155, and the degree of compensation can be varied by changing the position of the slid- ing clamp E. Recently an improvement has been made so that either positive or negative compensation may be obtained. This reversal of compensation is secured by changing the thermocouple connections from under screws B and C to screws C and D. Another modification in construction allows a compensation so that the meter has a range from about 5 per cent slow to 10 per cent fast on 10 per cent of full load. This is secured by connecting one end of the thermocouple to a point somewhat remote from the left-end bracket. This point of connection becomes the zero point of adjustment, so that when the clamp is moved to this position there is no compensating effect. When the clamp is moved to the right the desired starting effect may be obtained, but if the meter shows a tendency to creep on light load with the clamp at the zero position, this tendency can be eliminated by moving the clamp slightly to the left. The load current through the mercury chamber has a tendency to demagnetize the field magnet. To overcome this, but primarily to compensate for fluid friction on the movable element which increases with load, the load current is passed around the magnet core. As the load increases the demagnetizing and compensating actions increase together. These meters are now made for both two- and three-wire circuits. Fig. 154 shows the connections for the three-wire instrument. 175. Full-load Adjustment. — One other difference between the Sangamo mercury watt-hour meter and the other makes of watt- hour meters is worthy of mention. The retarding effect of the permanent magnets is varied by shunting some of the magnetism through the soft-iron disk, instead of moving the magnets nearer to, or farther from the axis of the disk. The soft-iron disk is threaded and may be screwed up or down, thus changing the reluctance of the magnetic circuit. If the disk is screwed down, 196 ELECTRICAL METERS some of the magnetism passes from one magnet through the magnetic shunt to the other, thus weakening that which passes through the copper disk. Under these conditions the meter will run faster. 176. Induction-type Watt-hour Meters. — Some of the dis- advantages of the electrodynamometer type of watt-hour meter for use on alternating-current circuits have already been men- tioned. The advantages of the induction type of watt-hour meter have relegated the electrodynamometer type to direct- current circuits almost exclusively, and hence, the two types are sometimes classifiod as direct-current and alternating-current watt-hour meters. The fundamental advantage of the induction-type watt-hour meter is the absence of commutator, and in fact of all sliding Fig. 155. electrical contacts. The electrical circuits are all stationary, hence the movable element consists merely of a shaft and disk. The disk performs the functions of both the armature and retard- ing disk in the other type. This great reduction of the number of parts greatly decreases the weight of the movable element, and consequently diminishes the bearing friction and jewel wear. The fact that all windings are stationary permits a much more rugged and cheaper construction, eliminates commutator troubles, decreases the friction, and greatly improves the accuracy of the meter over long periods of time. The induction-type meter can, however, be used on alternating-current circuits only. Fig. 156 shows the parts of a General Electric induction-type single- phase watt-hour meter. The essential operating parts are a stationary element comprising the electric and magnetic cir- WATT-HOUR METERS 197 cuits, the rotatable disk, the registering mechanism, and retarding magnets. 177. Operation. — These meters operate upon the principle of the revolving magnetic field already explained in connection t^ with the induction-type wattmeters. Although exactly the same general principles apply in the two cases, nevertheless they are applied in a somewhat modified way and hence a more ex- tended discussion is justified. To make clear these principles there is given in Fig. 157 a simphfied diagram of the driving and 198 ELECTRICAL METERS revolving parts. The element consists of two magnetic circuits, M and M', which are built up of laminated steel punchings. Core M carries the voltage coil P and lag coil L. The series coils CC are wound upon the two projections of M'. Imme- „ Liqht load Pig. 157. diately below the central prong of M is a copper stamping F known as the light-load clip. The disk is shown in position between the central prong of M and upward projecting parts of M'; mm are the retarding magnets. Pig. 158. Fig. 158 shows the distribution of the magnetic lines around the two cores of the series coils. It is very evident that the end of one of these cores is a north pole whiie the other is a south WATT-HOUR METERS 199 pole. The distribution of the magnetic lines due to voltage coil is shown in Fig. 159. It will be seen that these lines radiate in all directions, chiefly to the right and left, some, however, passing downward. Pig. 159 These figures were obtained by sprinkling iron filings upon sensitized paper, which was laid flat upon the stationary element of the meter, while direct current was passed successively through Magnetic Irnes,^ Fig. 160. the series and voltage coils. The figures thus do not accurately show the field within the air gaps, but outside of the cores as the iron filings shunt the magnetic lines. Illustrative diagrams of the distribution of the magnetic lines between the cores correspond- 200 ELECTRICAL METERS ing to Figs. 158 and 159 are shown in Figs. 160, 161, and 164. Fig. 162 shows the relative position of voltage coil core, B, Pig. 161. series coil cores, A- A, and the disk. It is thus clear that when direct current is used for excitation the lines due to the series coil leave the end of one core and enter the other while those due to the voltage coil divide and pass upward through the adjacent iron. When alternating currents are used for excitation, the resultant fields are similar to those pro- duced by direct currents, but, owing to the fact that they are due to alternating currents, they shift either in one direction or the other. The coil P, Fig. 157, consists of many turns of fine wire, the coil is highly inductive, and the current flowing in it is almost one-quarter of a period behind the voltage across its terminals. On the other hand, the coils WATT-HOUR METERS 201 CC are nearly non-inductive and the current in them is in phase with the voltage, when the load power-factor is unity. The phase relation of these quantities is shown in Fig. 163. This figure is a tracing of an oscillogram, and curve I represents the series current, E the applied voltage, and i the voltage coil current. It is very evident that although the line voltage and current are in . phase, the voltage coil current lags only about 72° behind the voltage. The important thing is that the vol- tage-coil flux and series-coil flux should be in quadrature, and not that the currents should be. How this is secured will be shown later. 178. Shifting Magnetic Field. — Giving attention to the char- acter and distribution of the magnetic fields only when at their 3 FiQ. 164. maximum values, it can be shown that the resultant field shifts with reference to the disk, as the currents in the pressure and series circuits fluctuate. For the time being, assuming a phase difference of one-quarter of a period between series and voltage currents, at the instant the series current has reached a positive maximum value, the voltage current is zero. At this instant the polarities of the iron cores will be as indicated at A, Fig. 164. Considering a north pole -1- and a south pole — , the polarity of 1 is 0; of 2 it is -|- ; of 3 it is zero; of 4 it is — ; and of 5 it is 0. 21 202 ELECTRICAL METERS A quarter of a period later, the current in the series coils has fallen to zero and that in the voltage coil is a maximum. The polarity of the cores at this instant is indicated in B, Fig. 164. In the same way C shows the direction of flow of magnetic lines at the end of half a cycle and D at the end of three-quarters of a cycle. Arranging a table to show the magnetic condition of cores 2, 3, and 4 at the given instants, we get the following: Table II. Poles lnstanl-s 1 2 3 4 5+art X - )i period - \ >2 " - X % " + - End cff period + - Shunt elemenr Fig. 165. An examination of Fig. 165 shows that, under the conditions assumed, the polarity shifts continuously from left to right. This, of course, is true of the other magnetic conditions. The shifting of the magnetic field induces currents in the disk, as already explained, and the reaction between these currents and magnetic field causes the disk to rotate. 179. Practical Construction. — In Fig. 166 is shown the essential parts of the magnetic circuit of the Westinghouse single-phase induction meter. This shows that the construction differs very little from that of the General Electric meter. The principles of operation are exactly alike in the two instruments. The complete Westing- house type C meter with case removed is shown in Fig. 167. It is very evident that the meter is very compact and rugged. Type Ki induction meter of the Fort Wayne Electric Works applies the same principles in a somewhat modified manner. The series elemeriT Pig. 166. WATT-HOUR METERS 203 relative position of the series and voltage coils is shown in Fig. 168. In actual construction, in the earlier instruments the coils Series Coils v lOP BEARIhJG Screw Registering Mechanism i Disk, Power FACTOf, Adjustment Light Load. Adjustmei-jt Loops Shunt Coil Retarding /Magnet Mou>iting Frame -^^. Magnet Clamping ScREvvsA Laminated Electro Hagnet Core Pig. 167. Series coll - Shurrt coil Fic. 168. had only air cores, but the coils of the later forms have laminated iron cores, just as the other makes. In place of a disk, the rotat- able element is an aluminum cylinder. The two figures, 169 and 204 ELECTRICAL METERS 170, show clearly the actual construction of one form of this instrument. Since the absorption of the Fort Wayne Electric Co. by the General Electric Co. type Ki has been superseded by the type K^ meter which is exactly the same as the General Electric type 1-14 meters. Fig. 169. Fig. 170. Yet another way of securing a rotating or shifting magnetic field is shown in Fig. 171. The voltage element consists of a pair of fine wire coils. Each of these coils is wound on a lami- nated sheet-steel core of rectangular form as shown. The mag- Poten+ial element <--Aluminum disk Series elemen-f Pig. 171. netic circuit is very nearly all confined to the steel core, but at the bottom, near the disk, is a narrow slot where some leakage will naturally occur. This leakage flux must pass through the disk. In doing so it sets up the desired eddy currents. WATT-HOUR METERS 205 The series coils are mounted on short laminated cores which differ from the potential-circuit cores in not forming closed magnetic circuits, but instead present exposed ends to the aluminum disk. The series coils are placed below the disk but displaced with reference to the pressure-circuit windings. A complete view of the Columbia induction meter is shown in Fig. 172. 180. Sangamo Induction Meter. — Since the expiration of the Tesla patents, more companies have taken up the manufacture SOLID MOLDED INSULATION TERMINAL BOX SEPARATELY PtRFECTLY SEALED. CUSHIONED UPPER *^^ BEARING STOPS ALL'- ''^ RATTLING NOISE, 'v ■» MICROMETER LIGHT LOAD ADJUSTERS. CAN BE WORKED . DIFFERENTIALLY. DIRECT READING ASSOCIATION DIAL, FLY DRIVEN. INTER- CHANGEABLE WITH CYCLOMETER 01AU. COMBINATION MOTOR AND DAMP- ER DISC OF RIGID, 5TIPLED ALUMINUM. JEWEL BEARING INSTANTLY REMOV. ABLE WITHOUT USE OF ANY TOOLS- INDUCTIVE LOAD COMPENSATION, EFFECTIVE TO iBELOW 25 = I» POWER FACTOR- ADJUSTMENT INSTANTLY CHANGE- ABLE FROM HIGH TO ORDINARY ' FREQUENCY WITH. OUT NECESSITATING RECHECKING. ONE-PIECE MAIN SUPPORTING GRID GIVES THREE POINT ■' SUSPENSION ON BASE, EFFICIENT MOTOR ELEMENT GIVES TORQUE OF HIGH - TORQUE METER WITH ENERGY CON- SUMPTION OF LOW TORQUE METERS. SHORT STIFF SHAFT WITH INTEGRAL WORM. PIVOT FRICTION CLAMP ATTACHED, IMPORTED STEEL DAMPER MAGNETS SOLIDLY SUPPORTED. SEAMLESS DRAWN STEEL BASE LIGHT . AND OF MAXIMUM STRENGTH. Pig. 172. of the induction-type watt-hour meters. The front of the San game single-phase meter with cover removed is shown in Fig. 173, and the back of the meter is shown in Fig. 174. The operating principle is exactly the same as that already described, but there are some details of construction which distinguish it from the meters of other companies. A front view of the polyphase meter is shown in Fig. 175. 181. Balance of Elements. — An interesting feature of the Sangamo polyphase meter is the provision for equalizing the torque of the two elements. This equalizing device consists of 206 ELECTRICAL METERS a plate carrying the two scries yokes and coils, arranged so that it may be clamped to the base of the meter by two screws. In the center of the plate is an eccentric stud or screw accessible from the front. Rotation of this stud will cause the plate carry- ing the two yokes to move up or down through a short distance, thus changing the air gaps of the two series magnets until equahty of torque between the two elements is obtained. Full Load Adjustment Clamp Screw Binding Post- Terminal Box Terminal Box Cover Type and Number Plate Line Wire Bushmgs Fio. 173. Base Recording Train' or Register Main Grid" Magnet Clamp Micrometer Light Load Adjustment Light Load Adjustment Clamp Screw- Lower Bearing Screw lealing Lug Sealing Screw 182. Duncan Induction Watt-hour Meter. — In so far as prin- ciples of operation are concerned, the Duncan meter is the same as those already described. A front view of this meter with cover and dial removed is shown in Fig. 176, and the construction of the series and potential elements is shown in Fig. 177. There are some interesting construction features which dis- tinguish this meter from other makes. Thus only one retarding magnet is used, and it is mounted in such a manner that both poles are above the disk. Directly below the poles of the magnet and disk is placed a screw with a large flat head, Fig. 176. WATT-HOUR METERS 207 The head of the screw serves as a magnetic shunt. Some of the magnetic flux passes from one pole of the magnet through the disk to the head of the screw and then through the disk to the opposite pole. To make adjustment for full-load retarding torque, the screw is turned up or down. As it is brought closer to the poles of the permanent magnet, the reluctance of the bypass is decreased and more flux passes through the disk, and 6t>-2^p Fig. 174. the retarding torque is consequently increased. The opposite movement of the screw will result in a decreased retarding torque. The light-load compensating device is very similar to those already explained. The quarter-phasing or lagging device consists of a heavy one-piece die-made copper plate. By moving this up or down, as required, the proper adjustment is secured. 208 ELECTRICAL METERS 183. Full-load Adjustment. — The fundamental principles of operation of these various makes of induction meters are all the same. Similarly the full-load adjustment is performed by vary- ing the retarding effect of the permanent magnets. This, in general, is accomplished in two ways, either by changing the position of the magnets with reference to the shaft, or by shunting some of the magnetism. The full-load speed of the General Electric and Westinghouse meters is adjusted by moving the permanent magnets either away from, or nearer to, the shaft as the case demands. Grid Shaft Adjustable Plate (or Balancing Element Permanent T/lagnet Lower Shunt Magnei Connection Box Main Load Adjustment Fig. 175. The retarding torque is proportional to the product of eddy currents and strength of magnetic field. The eddy currents are proportional to the magnetic field strength and speed of disk, hence the torque is proportional to the product of the square of the magnetic field and speed of disk. Mathematically this can be expressed by T" = k^hw where $ is the flux, r is the mean radial distance from the shaft of the disk to the poles, co is the angular speed, and k a proportionality constant. If the magnet is moved outward, the distance r is increased and, hence, the speed must decrease if the torque is to remain WATT-HOUR METERS 209 SUPPORTiriG LUG ij- ItirnjCTlVI^. LOAti AQJUSTMENT C L AMP SC^^t^^ MlCnQMtTf-"ft PULL LOAD AOJUSTMtM r F-FULL LOAD CLAMP SCHt-:w SvvlriciNG COVER. OF Tkrmimal chamber 5 f- A L 1 H G LUG Pig. 176. FiQ. 177. 210 ELECTRICAL METERS constant. If the speed does not decrease, the retarding torque increases in proportion to r. If the disk is replaced by a cylindrical cup, as in the older Fort Wayne meter, moving the magnets up or down does not change the radial distance. In this case a change in retarding torque is secured by changing the flux that passes through the aluminum, cylinder. By moving the magnets down beyond a certain point, some of the magnetic lines pass below the edge of the cylinder and have no effect in inducing eddy currents. Under this condition, the retarding torque is less and the meter runs faster. Moving the magnets upward will obviously have the opposite effect. A change in torque may also be secured by providing for the magnetic lines a bypass or magnetic shunt, whose reluctance may be varied. This is the method used on the Sangamo meters and the Duncan induction-type meter. An adjustable armature bridges the gap between the poles of the magnets, and a change in the position of this armature with reference to the magnet poles diverts a greater or smaller part of the flux around the disk. 184. Relation between Torque and Power.-^According to the principles just explained, an expression may readily be derived for the driving torque. For, if we represent the mean of the eddy currents by /, and the average flux by $, the driving force at a given position of retarding magnets is given by T = MI. But the eddy currents are proportional to the product of flux and relative speed of magnetic field and disk. Since r is a con- stant quantity, the driving torque in general is then given by T = k"^^i>3r where oir is the relative speed. But in Chapter VI it was shown that $ is the equivalent of two magnetic fields rotating in opposite directions at the same angular speed. If then in Fig. 46, OFi and OF represent *i and #2, the two opposite torques due to these rotating fields are Tl = fcl*l2 (wi -I- co) and Ti = fci4>2^ (wi — u). Where wi is the angular speed of rotating fluxes and is equal to 2irf, u is the angular speed of disk. WATT-HOUR METERS 211 The retarding torque due to the permanent magnets when at a fixed distance from the shaft is likewise given by Ts = ki^z^cj} where $3 represents the flux of the permanent magnets. The retarding torque, due to the permanent magnets, is in the same direction as Ti, hence Ti + T3 retard the disk, while T2 drives it. When constant speed has been reached, the algebraic sum of these torques must be zero, or T2= Ti + T,. That is, hi<^i^{o3i — w) = fci$i^ (wi + w) + fca^s^w. Reducing we get A;i($2^ — ^i'') wi = fci ($2*^ + $1^) w + fca^s'to. But #22 = H,^ + i?2^ + 2HJIi sin Bo and *i2 = Hi" + Hi" - 2HJIi sin ^o (see Art. 73). Hence $2^ — ^i^ = 4:H\Hi sin Bn and ^i" + $i2 = 2(ffi2 + Hi"). Therefore, ikiHiH^ui sin do = 2fci {Hi^ + Hi^) ca + /ba^s^ co. 0)1 is equal to 2irf, and for any given frequency is constant. Re- placing Sirki by if 1, we get, KifHiHi sin So = 2fcico(ifi2+fl'22)-f /ba^s'u. The term KifHiH^ sin 9o represents the driving torque, and the two right-hand members represent the retarding torque. The term 2kiu {Hi} -f H2'') represents the retarding effect of the rotating fields, and kz^^^oi is the retarding effect of permanent magnets. When w is low, the effect of 2ki {Hi^ + Hi') w is negligible and the retarding effect is wholly due to Ka^a^'co. Under this condition the relation between driving and retarding torque is KifHiHi sin do = ks^z^co Now Hi is proportional to the voltage, and H2 is proportional to the series current. We may then write Hi = k'E and H2 = k"I, which, substituted in the above equation, give Kik'k"fEI sin do = kg^z^u or EI sin do = Ko^z^co, where Ko = ^^^ 212 ELECTRICAL METERS That is, the product of current, pressure, and sine of phase dif- ference between the magnetic field due to series and voltage currents respectively is proportional to the speed of the disk. The actual power is, however, equal to EI cos 6, hence if the meter is to register accurately sin ^0 = cos 6 or do = ^± e. For correct registration, it is thus imperative that the phase difference between the two magnetic fields be exactly one- quarter of a period when the power-factor of load is unity. If 2ki {Hr' + H2^)ui is not negligible in comparison with ka^i^o}, the calibration curve of the meter will not be a straight line. If the meter is correct on light load, it will be slow on full or over- load, and vice versa. On any given voltage and frequency, Hi^ is constant; the inaccuracy in registration is then due to Hi^co, and in order that this may be negligible both H^ and co must be small. This is taken care of in the design of the meter. 185. Lagging Induction Watt-hour Meters. — As has just been demonstrated, for accurate registration on circuits of low power- factor, the flux due to the pressure coil must be one-quarter of a period out of phase with the flux due to the series current when operating on circuits whose power-factor is unity. Mainly on account of the resistance, eddy currents, and hysteresis of the voltage circuit, this phase difference is not obtained without additional adjustment. The methods of lagging used by the General Electric Co. and the Westinghouse Co. are identical in principle. The manner in which this is carried out in practice is shown in Figs. 157 and 167. Coil L, Fig. 157, is known as the lag coil, and consists of a few turns of a high-resistance wire wound around the end of the voltage-coil core. A similar coil is shown in Fig. 167 where it is labelled "power-factor adjustment." The function and operation of the lag coil is explained in Article 116. As there pointed out, part of the flux due to the voltage coil, passes through the lag coil. The resistance of the lag coil is adjusted, until the phase displacement of the resultant flux is exactly 90° in time phase from the flux due to the current coils. The greater part of the pressure-coil flux does not pass through the lag coil, but takes the shorter path as indicated in Fig. 161. WATT-HOUR METERS 213 This fact is not shown clearly in Fig. 159, for in that case direct current was used for excitation and the inductance of lag coil had no effect. 186. The Effect of Over and Underlagging. — The driving torque of an induction meter is given by T = KkifoHiHi sin 9o where Hi and H^ are the maximum values of the voltage and current fields respectively, and 6o is the time-phase difference between them. The power in the load circuit is, however, given by P = EI cos e. In order that the torque may be proportional to power, Ba must be equal to ^ + ^- In case this relation does not exist, the torque will be either too large or too small and the registration will be in error. For instance, suppose do = -r + a + d, ov that the meter is overlagged. Then sin 0o = sin ^ + (" ± ^) = cos (a + 6) and the dri-dng torque will be given by T = K'EI cos (a + e). When Q is positive, or the current leads the pressure, cos (a + 6) is less than cos 6 and the torque is too small. When 8 is an angle of lag, cos {a — 6) is greater than cos 9, and the torque is too large. Thus, an overlagged meter will under register on leading current, and over register on lagging current. It can easily be shown that when the meter is underlagged oi TT when do = ^ — a ± 6, the meter will be slow on lagging and fast on leading current. The demonstration is left for the student. 187. Light-load Compensation. — Exactly as in the electro- dynamometer type and other types of watt-hour meters, for accurate registration on light load, some means must be provided for overcoming the retarding torque due to friction. Owing to the absence of brushes, and to the fact that the movable elements of induction-type watt-hour meters are much lighter, and have a higher torque per unit weight than commutator meters, there is much less necessity for friction compensation. When compensating devices are used, they are operated by the voltage circuit as in other types of watt-hour meters. The compensation remains constant at all loads with a given adjust- ment; it may, however, change with the voltage or frequency. 214 ELECTRICAL METERS The general principles upon which the various compensating devices of different makers operate are fundamentally the same although the methods of applying these principles differ con- siderably. The fundamental principle consists in the production of an unbalanced or shifting magnetic field. The compensating device operates so that at any instant the magnetic flux is not uniformly distributed over the pole face of the voltage-coil core. The variation in the distribution of the magnetic flux produces the same effect as a shifting field. This non-uniformity in flux distribution may be produced by interposing within the air gap a short-circuited conductor, or by modifying the voltage-coil core in such a way that the flux density will vary in time from one side of the pole face to the other. The former method is made use of by the Westinghouse, Gen- eral Electric, Sangamo, and Duncan companies. Fig. 167 shows how this method is applied by the Westinghouse Co. As here shown, the light-load compensation is secured by means of two "light-load adjustment loops" which are in reality two copper punchings forming a closed electrical circuit. One side of each loop is in the air gap of the voltage-coil core, and the whole loop is mounted in such a way that it may be turned through a small angle, thus changing its position with reference to the magnet core. This adjustment is accomplished by means of two knurled nuts which are accessible from the front of the meter but not shown in the figure. It is clearly shown in Fig. 167 that turning either of these loops down or up permits more or less of the magnetic flux to pass through the loop. This flux as it passes through the loop induces a current therein, and the reaction of this current upon the flux retards its development when increasing, and vice versa. This retardation unbalances the main flux, and produces the same effect as a shifting field. The result is the development of a torque whose value is modified by any change in the position of the short-circuited loop. By carefully adjusting the position of these loops, a torque just sufficient to overcome the retarding torque of friction may be secured. A similar method is employed by the General Electric Co., as is evident from Fig. 157. As shown, the light-load compensa- tor F consists of a rectangular copper punching, which is placed under the central prong of the voltage coil core. If this punching WATT-HOUR METERS 215 is not symmetrically placed with reference to the core, the flux through the disk will vary in intensity from one side to the other. 133 cycle lagging resistance Reac+ance coil m ,60 cycle IW" "egging resistance Open for 133 cycles Closed -for 60 cycles Fig. 178. This variation, or one may say shifting of flux, will produce enough torque to overcome that due to friction. Light-load compensation of the Sangamo induction watt-hour meter is also secured by means of a copper punching within the 216 ELECTRICAL METERS field of the potential coil. This punching is mounted on a staff carried by a brass bracket which is fastened by screws to the back of the grid or frame. To the lower end of the staff is riveted a sector which meshes with a worm screw the head of which is accessible from the front. By turning the screw, the punching is caused to shift within the magnetic field. The amount of the shifting is indicated by a scale on the head of the screw. Close compensation can thus be obtained. The second method of applying the general principle is exem- plified in the meter whose connections are shown in Fig. 178, and the induction meter of the Columbia Meter Co. In Fig. 178 is shown the auxiliary core (6) which is pivoted in the middle. Loosening screw *Si and tightening Si moves the end that is near the cylinder from left to right. Such a change in the relative positions of the auxiliary and main cores causes a shifting of the magnetic flux. This shifting is similar to that produced by the other com- pensating methods. 188. Flux-shunting Method. — In the older form of the Columbia induction meter the necessary unbalancing is ob- tained by means of a piece of soft iron adjustably bridging a part of the air gap in the voltage-coil core. The bridg- ing piece of iron is held in place by two screws passing through a slot in the extension arm which carries it. By loosening these screws, the of iron can be varied. In Fig. 179. position of the bridging piece the more recent designs the shunting of magnetic lines by means of a piece of iron across the air gap is no longer used. The method employed is shown in Fig. 179. As is evident from the figure, a specially designed piece is mounted in an adjustable manner on top of each voltage-coil core. The frame of the meter is made of non-magnetic material and, hence, any leakage flux will follow the path of least reluctance. The case of the meter is of magnetic material, and as it comes near the back of the voltage-coil cores some leakage flux WATT-HOUR METERS 217 will pass through the case downward and enter the core again from the bottom through the armature disk. "When the sliding pieces of iron are symmetrically placed with reference to the cores and case, the effect of the leakage flux from one core balances the effect of the leakage flux of the other core. When, however, the reluctance of the leakage-flux path is changed by moving one of the sliding pieces nearer to or farther away from the case, this balancing no longer exists, and the disk will be caused to rotate. If the right-hand piece is nearer the case, the disk rotates from left to right. If the other piece is near the case, the disk rotates from right to left when the voltage circuit alone is closed. Hence, by adjusting the positions of the two sliding pieceSj any necessary degree of compensation can be produced. 189. Influence of Frequency. — The current through the pres- sure coil of a watt-hour meter is given by j = I where R is the resistance and X the inductive reactance of the coil. The resistance R changes only with the temperature, the effect of which will be discussed later; but X, which is equal to 27r/L, varies with frequency. Hence, I will increase with decrease in frequency and decrease with increase of frequency. This increase or decrease will cause a corresponding increase in the voltage-coil flux, and as the torque is proportional to the product of the maximum value of the voltage-coil and current-coil flux, it will also vary. Again, the angle of lag of voltage-coil current ■y O fT may be obtained from the expression tan ^ = ^ = —5 — That is, the tangent of the angle of lag varies as the frequency. Since without great error, one may assume that the voltage-coil flux is in phase with the voltage-coil current, it is evident that the angle do, in the expression for torque, viz., T = K0H1H2 sin do, depends upon the frequency. Any variation in frequency, thus, produces two effects : first, increases or decreases the voltage-coil flux; and, second, changes the phase relation of the two operat- ing fluxes. A decrease in the frequency increases the voltage-coil current, but a lowering of the frequency decreases the value of do, pro- ducing the same result as underlagging. It has been shown that an underlagged meter tends to run slow on lagging cur- 22 218 ELECTRICAL METERS rent, hence the increase in torque, due to greater current, will tend to compensate for the phase-difference error. On leading current, however, the error will be increased. Similarly, when the frequency increases, the voltage-coil current increases, and the phase difference between the two operating fluxes increases. The effect of the difference in phase is the same as though the meter were overlagged. These two effects tend to neutralize each other on inductive load, but are cumulative when the load current leads the pressure. This double effect will be more readily understood from the vector diagram of Fig. 180. In this diagram OE represents »E Fia. 180. both the magnitude and direction of the applied voltage and 0*1 = voltage-coil flux at normal frequency, 0$2 = voltage-coil flux at a frequency below normal, 0^3 = voltage-coil flux at a frequency above normal. The corresponding lag-coil fluxes are given by 0$'i, 0^'^, and 0'3. The meter is assumed to be properly lagged for normal frequency, i.e., di is 90°. At low frequency the resultant flux $'b makes an angle 62 with the voltage and this angle differs from 90° by the angle ai. The phase relations are thus the same as though the meter were underlagged on normal frequency. The resultant flux 0$"k, when frequency is above normal, is out of phase by an angle ^3 = 90° -|- 0:2, and plainly the phase effect is the same as though the meter were overlagged on normal frequency. WATT-HOUR METERS 219 The effect of variations in frequency on the accuracy of the meter is shown in Fig. 181. The meter for which the curve is given was lagged for accurate registration on 60 cycles. It is seen that there is a falling off in accuracy both with increasing and decreasing frequency. 190. Double Lagging. — The foregoing discussion shows that when meters are designed for two widely different frequencies, some provisions must be made for changing the effect of the lag coil. Such a device is called double lagging. A good example of Fia. 181. a double-lagged meter is the 60- or 133-cycle watt-hour meter of the Fort Wayne Electrical Works. The internal connections of this meter are shown in Fig. 178. As shown, the voltage-coil core consists of two parts, a and 6; the main core (a) forms nearly a closed magnetic circuit, while 6 is a laminated piece of rectangular cross-section pivoted at P. This auxiliary core b is wound with an auxiliary coil, G, which is conected in series with a resistance, H, and shunted across a few turns of reactance coil, I. The voltage coil consists of two parts: one D, which is wound around cores a and b, and / which has a separate iron core. The iron core of I forms a closed magnetic circuit and hence its inductance is much higher than the inductance of D whose core has an air gap. The lag of voltage current is due to the influence of both coils, but the magnetism developed by D alone is effective in causing rotation of armature, and it alone must be in exact quadrature with flux produced by coils C-C on the load of unity power-factor. To compensate for any discrepancy in the quarter-phase relation mentioned, there are provided two coils, E and G. On circuits of low frequencies, both coils are operative while on circuits of high frequency, coil E is opened and G alone is effective. In general, a change in the frequency adjustment will affect the speed of the 220 ELECTRICAL METERS meter. This effect can be corrected by an adjustment of the position of the permanent magnets when the meter is under test. 191. Single-phase Watt-hour Meters on Polyphase Circuits. — It will be shown later that to measure power on polyphase cir- cuits, by means of single-phase instruments — with the exception of the two-phase system — there are needed as many meters as there are phases less one. That is, on a three-phase circuit two meters are sufficient, and by properly connecting single-phase meters to the polyphase circuits the energy will be equal to the algebraic sum of the meter readings. 192. Three-wire Single-phase Induction Watt-hour Meters. — The three-wire system of distribution is much more economical than a two-wire system when any considerable amount of energy is to be transmitted. To measure the energy, either two single- phase two-wire meters or one three-wire meter may be used. When discussing three-wire meters of the electrodynamometer type, it was shown that the registration was correct only under certain conditions. Somewhat the same limitations apply to three-wire induction watt-hour meters, with the additional fact that these limitations are complicated by the characteristics of alternating currents. The alternating-current three-wire meter differs very little in construction from the two-wire instrument. Like the direct- current three-wire meter the instrument contains two series or current circuits and one voltage circuit. The series circuits are connected, one in each of the outside lines, and the voltage circuit may be connected either across the outside wires or between neutral and either outside wire. Which method of voltage-coil connection is used depends upon the design or make of instru- ment. The former method is perhaps the most common for reasons that will presently appear. Assuming the meter to be correctly adjusted, the accuracy of its registration will depend to a considerable extent upon the character of the load and connection of voltage coil. The influ- ence of these different conditions upon the accuracy of the meter may then be considered under the following heads: I. Voltage coil connected across outside wires. 1. Load balanced. 2. Load unbalanced. WATT-HOUR METERS 221 II. Voltage coil connected between neutral and one outside wire. 1. Load balanced. 2. Load unbalanced. 193. Voltage Coil Connected Across Outside Wires. — Fig. 182 is a diagram of an unbalanced single-phase three- wire system. Si and ;S2 represent the series coils and V represents the voltage s, FiG. 182. coil of the watt-hour meter. The vector diagram of Fig. 183 shows the phase relations of currents and voltages as produced by a most serious case of unbalancing. Very seldom would all the conditions there assumed be met at once. Fig. 183. If Elm and Ez™ represent the maximum pressures across loads Li and La, then Em will be the maximum pressure between wires 1 and 2. The current in load Li is assumed to lag 6 degrees behind Eim, and 0i degrees behind Em. If /o represents the cur- rent in middle wire 0, then 1 2 will represent maximum current in load L2. This current lags 62 degrees behind E2m, and a 222 ELECTRICAL METERS degrees behind E„, According to the notation assumed, the instantaneous values of the electrical quantities involved are; e = Em sin cot ei = Eim sin (ut — ai) 62 = E2m sin (a)i + 0:2) ?i = 7i sin {(nt — (j>i) i% = 1 2 sin {(lit — (^2). The instantaneous power being delivered to loads Li and L2 is W = Cil'i + 62*2. Since the meter is direct-reading, the proportionality factor is taken care of by the calibration of the meter and is omitted. The instantaneous torque on the disk when the meter is properly adjusted is r = J^e(ii + H) but e = ei + 62. Hence, t = >^(ei + 62) (ii + u). If T is equal to w, the registration will be correct. When this is not the case, the error in registration will depend upon the dif- ference between w and t. Now w — T = eiH + e^ii — J^ (ei -|- e^) (ii + ij) = /-iiieiii + e^ii) — {eiH + eiii)]. But ei = i/im sin {wt — aC) and fi = 1 1 sin (cof — ^. Then eii'i = i^imi^i sin (coi — ai) sin (w< — <^i) Expanding sin (oji — on) and sin {oit — <^i) we get, ei*i = ^im/i[(sin coi cos ai — cos oit sin o!i)(sin oit cos ! — cos u>t sin <^i)] and the average of eii\ equals the average of the right-hand mem- ber of the equation. Performing the multiplication indicated, and remembering that the average of sin^ uit and cos" coi is l^^, and the average of sin co< cos ut is zero, the expression reduces to av. ciii = yiEiJLi cos (<^i — ai). By a similar process of analysis the average of 62*2 = Eimli cos ((^2 + 0:2). The average of 62^1 = y^Eimll cos ((^1 + 02) and the average of eiii = y^Ei^Ii cos {(f>2 — ai). WATT-HOUR METERS 223 Substituting these values, the expression for the difference be- tween power and torque becomes average of iw — t = 34 [Eimli cos (0i - on) + E2mh cos (<^2 + "2)] - HiElmli cos {2 - ai) + Eimh cos (! + 0:2)]. The accuracy of the meter evidently depends upon the value of this expression. If the conditions are such that the expression reduces to zero, the registration is correct; if the expression is negative, the average torque is higher than the average load and the meter registration is too high, and when the expression is positive, the registration is too low. Conditions that are most likely to be met with in practice are Ii = I2, El = E2, ai = ai and <^i = ^2- When this is the case it is evident that the average of w — t = and the meter registers correctly. 194. Load Unbalanced. — When the load is unbalanced, in general the expression will not reduce to zero, even if the unbal- ancing is not sufficient to make Ei differ materially from E2. Let El = E2, Oil = «2 and 4>i = 4>i- Then «)-T = Ji^i„[7iCOs(<^i-ai) — (/i-/2)cos((^i+Q!i) — Z2C0s((^i-q;i)] = ^^1™! (■fi--''2)Lcos((^i-ai) -cos(<^i-l-ai)]} = }4Eim{Ii—l2)sm^i sinai. So long as I2 is less than Ii and 0i is less than 5 the meter will register too high. In practice ai will never be equal to 90°. If the power-factors of Li and L2 are each unity; then 4>\ = 0, and the meter registers correctly. In general, the meter will register incorrectly on an unbalanced load when the voltage coil is connected across the outside wires. 195. Voltage Coil Connected between One Outside Wire and Neutral. — Such a connection is indicated by the dotted line ab, Fig. 182. Using the same notation as in Article 193, the power is given by w = ei?i -|- 6212 but torque r = eiii + 6112 and w — T = 62^2 — eiii. It has been shown that aV. 62^2 = yiE2ml2 cos (<^2 + "2) and av. eii2 =}4Eimh cos (<^2 — "i) Hence average (w—r) = }4l2[EimCOs{(l>2+ 0(2) — i?imCos(^2— «i)]. 224 ELECTRICAL METERS The meter will register accurately only when the average of {w - t) = 0. If the load is balanced so that E^m = Eim, and a^ = ai the average value of w; — r = — ^^^nmh 2 sin ^2 sin a^ = — E^mh sin 02 sin a^. This expression is zero only when 02 = 0, for only under such a condition will 02 be zero. It is perfectly clear, then, that a three-wire induction meter will not register correctly when the voltage coil is connected between one outside wire and neutral even though the load on the three- wire system be balanced. It will register correctly only when the load is balanced and the power factor is unity. When the voltage Source Loaef NeuZ-ra/ looool LJ looool LJ Fig. 184. coil is connected between neutral and one outside main, the meter in general will be fast if the voltage impressed upon the voltage coil lags behind; and slow when the pressure-coil voltage leads the voltage between outside mains. This answers the question why it is preferable to connect the voltage coil between outside mains, a practice followed by most manufacturers. Upon three-wire circuits that are subject to unbalanced loads, two single-phase two-wire meters are preferable. When these are used they are connected as shown in Fig. 184. 196. Polyphase Watt-hour Meters.- — In metering energy on polyphase circuits, polyphase induction meters are usually employed, although the practice of some companies favors the use of two or of three single-phase meters, on the ground that when this is done the failure of one meter will not cause a com- plete loss of the record. The use of two single-phase meters has the advantage that from their registrations the average power-factor of the load can be computed. On the other hand, the use of more than one meter is subject to objection not only on account of the additional expense, but also WATT-HOUR METERS 225 on account of the difficulty of explaining to customers the characteristics of polyphase systems. 197. Watt-hour Meters for Two-phase and Three-wire Three- phase Circuits. — One make of polyphase watt-hour meter for a two-phase or a three-wire three-phase system is shown in Fig. 185. The illustration shows clearly that the instrument is a Pig. 185. combination of two single-phase metering elements, the armature cylinders of which are mounted on the same shaft or spindle. Only one registering mechanism is thus necessary. The total driving torque is the sum of the torques exerted by the two actuating elements, and the registration is proportional to the energy passing through both. It was pointed out that for correct registration on inductive load, the flux due to the load current must be in quadrature with the flux due to the voltage-coil current. Exactly the same con- 226 ELECTRICAL METERS V\iift '70ur Meter Phase A l-Zne Fig. 186. S, M QQQQQ a. Phase a Phase I W L-ine JyOOOv Fig. 187. Tfe Fig. 188. Fig. 189. WATT-HOUR METERS 227 ditions must exist in each of the metering elements of polyphase meters. The manner in which two-phase and three-wire three-phase meters are connected to circuits is shown in Figs. 186, 187, 188, and 189. When used on four-wire two-phase circuits one operating ele- ment is connected in each phase exactly as though it were a single-phase meter and it is evident that under these conditions a meter theoretically correct will register accurately on balanced or unbalanced circuits. It is not so evident, however, that two single-phase meter elements combined into one instrument will register all of the s. /v 4 Fig. 190. energy supplied by a three-phase circuit. It is true, nevertheless, as can readily be shown. 198. Relation of Power to Torque in a Y-connected System. — The two general methods of connecting three-phase receiving circuits are shown in Figs. 190 and 191. In the F-connected system if Bo, ei, d and io, ii, and ii are the instantaneous voltages and currents applied to loads Lo, Li, and Li, the instantaneous power is w = Coio + eiH -|- eiii but the torque exerted by the two meter elements is T = e'iii 4- e'zii when the meter is properly adjusted, The difference between w and t is w — T = {edo + eiii + eatz) — (e'li'i + e'tii) but e'l = e<, -t- Ci and e'2 = 60 + 62 therefore, w — T = {e„io + eiii + 6212) — [ii(e„ -f- ei) -f- iz (eo + 62)] = {fioio + Ciii + e^ii} — {fioi\ -h ^\i\ -\- eoii + eiH) = eo(i« — ii — is). 228 ELECTRICAL METERS Since the middle wire at each instant may be considered as the return for wires 1 and 2, then to — ii — 12 = under all conditions. Hence w — T = eo{io — ii — ii) = and the watt-hour meter registers correctly the total energy in a F-connected system no matter whether the load be balanced or unbalanced. \SmSLn -k.Q.QOQQr-J -nm^ ^z Fig. 191. 199. Relation between Power and Torque in a A (delta) -con- nected System. — Using the same notation in Fig. 191 as in Fig. 190 the instantaneous power supplied to loads L„, L\, Li, is w = e„to + e-dx + 62^2, and the torque r = exi\ + e^i' but i'l = ix + io and i'l, = i^ — i„ hence w — T = Coio + exix + e%ii — {exi\ + eii„ + dii — eiio) = Coio — exio + Ciio = ioie„ — ei + 62) but e„ — ex + 62 = therefore, w — t = 0. Again the torque at each instant is just equal to the power, and hence, the average torque must be equal to the average power and the meter registers correctly on both balanced and unbalanced loads. It should be noted that no conditions have been imposed upon the character of the electromotive forces or currents and, there- fore, the demonstrations are true no matter what the form of voltage or current wave or what the power-factor may be. When the meter is theoretically correct and properly connected WATT-HOUR METERS 229 to the circuit it will register correctly under all conditions of load. That is, any inaccuracy will not be due to the method of use, but will be due to faulty characteristics of the meter. Furthermore, it must be perfectly clear that two separate single- phase meters may be used in place of the polyphase meter and that, the sum of their registration will give the true energy. One single-phase meter alone will not register the correct energy unless the separate phases are accurately balanced. As this is seldom the case it is best to use either two single-phase or one polyphase meter. 200. Polyphase Meters for Four-wire Three-phase Systems. — In Fig. 192 is shown a Y-connected four-wire three-phase / \- 2 ?■' «"» /<, ^^^/ .3 6 6 Kn 2 ^ ^%. ^ Fig. 192. receiving system. In Article 198 it was shown that a three-wire polyphase meter registered correctly when e„(io — i\ — i^) = and that under the conditions there assumed io — ii — ii always is zero. When, however, another wire is added, as shown in Fig. 192, io may no longer be equal to ii + h. When i„ ^ f i -f ii, w is no longer equal to t and the meter registration is in error. Thus it is seen that a three-wire polyphase watt-hour meter cannot be used on four-wire circuits. A combined Y and A four-wire receiving system is shown in Fig. 193. Representing the instantaneous currents and pressures by i and e with proper subscripts and primes, the instantaneous value of power consumed in the system is w = Biii + eiii + edz + e'li'i + e\i'i. -\- e'zi'z but e'l = ei ea; e'a = 63 — 62) e'3 = 62 — 61 Substituting these values of e'l, e'2, and e'3 we get w = e\i\ -f e^ii -f 6313 + i'\ (ei — 63) -|- i\ (es — 62) -|- i'z (62 — ei) 230 ELECTRICAL METERS or w = ei {ii + i'l — i'd + ez (^2 + i's — ^2) + 63 (is + i'2 — i'l) but ii + i'l — i'z = i"i; ii + i's - i\ = ^''z; »3 + i'i — i'x = i"z hence, w = eii"i + e2i"2 + ^"3. ei, 62, and 63 are the voltages between neutral iV and mains 1, 2, and 3, respectively; and i"\, i'\, and ^"3 are the currents in /\f J-r / ^/' / 1 ./ ^^ ,^ eiT fc z. j: ^^^ :;/9^ ^^ J,^-^ V >v» Fig. 193. the corresponding mains. To measure the energy, either three single-phase watt-hour meters or a specially designed polyphase meter is necessary. A four-wire three-phase meter differs from a three-wire meter mainly in the winding of the current coils. The four-wire meter Pig. 194. contains four series coils, two of which, one on each element, are connected in series and carry the current in one line wire. The other two series coils, one on each element, are separate, and each carries the current in one of the other line wires. A diagram of such a connection is shown in Fig. 194. WATT-HOUR METERS 231 Representing the voltages between mains 1, 2, 3, and neutral by El, Ei, and E3 respectively, then according to Article 200 the total power at any instant is equal to w = eiii + eai'a + 6313. The methods of connections employed show that the driving torque in terms of electrical quantities must be T = fiiii + eiii + €312 + eai-i. Hence, w — r = eiii + eiii + eais — eiii — eifa — 6312 — Csis = 6212 — eiii — fiaia. M) — T = 12 (62 — Cl — 63) but 62 — ei — 63 = hence, the total energy will be registered by a four-wire meter when connected as shown in Fig. 194, however unbalanced the circuits may be. 201. Balance of Metering Elements. — In order that the poly- phase meters may register correctly when the circuits are un- equally loaded, they must be adjusted so that the driving torques of the actuating elements are equal when the same amount of power is passed through each. If these two torques are not equal, the meter will run too fast when one side is carrying most of the load and too slow when the other side is loaded more heavily. Since the driving torque is proportional to the product of the maximum values of current and voltage-coil fluxes, it is evident that changing the number of turns on the voltage coil will change the torque. This is the method of balancing used by some makers. Another method based on the same fundamental principle consists in changing the reluctance of the path of the voltage flux. This is accomplished by the use of a short-cir- cuited turn, called "balancing loop," upon the voltage-coil core. Changing the position of this loop changes the reluctance of that part of the magnetic circuit, and causes more or less of the flux to pass through the disk and interact with the flux of the current coils. This again increases or decreases the torque of that element. The method employed in the Sangamo meter is explained in Art. 181. 202. Interference of Elements. — One source of error to which polyphase meters are liable is due to the electromagnetic inter- 232 ELECTRICAL METERS action between the elements. This source of error was investi- gated by the Electrical Testing Laboratories and it was found that different makes differed considerably in this respect. In some makes the effect of interference of the elements was so small that careful tests failed to detect any error due to this cause. In other makes, the interference was such that relatively serious errors might under certain conditions be produced. These facts were brought to the attention of the manufacturers whose meters were defective in this respect, with the result that these defects have been remedied, and polyphase meters now on the market are practically free from errors due to this cause. 203. Effect of Power-factor on Operation. — In Articles 198 and 199 it was shown that a polyphase meter connected as shown in Figs. 190 and 191 will correctly register the total energy transmitted no matter whether the load be balanced or unbalanced. The instantaneous torque on each element is Ti = eit'i and T2 = 62^2, where ei, 62, ii, and i^ are the instan- taneous line voltages and currents, respectively. In a A-con- nected system e\ and 62 are the instantaneous voltages at load terminals, and z'l and 1% are the differences between currents in mains 1 and and mains 2 and 0, Fig. 191. Thus, in Fig. 195, Tim, hm, and /<,„ are maximum values of currents in branches AO, BO, and AB of Fig. 191. 7i„ is shown as lagging d degrees behind Ei„. The vector difference between 7i„ and /<,„ is 7„ which evidently lags 30° behind 7i„ and (d + 30) degrees behind Elm. The average torque on one element is then Ti = EI cos {d + 30) degrees, and by a similar process of reasoning it can be shown that the average torque on the other element is Ti = EI cos (8 - 30) degrees, where E is the effective pressure between mains and 7 is the effective value of current in mains. When = 0, Ti = T2 = EI cos 30°. When d = 30°, Ti = EI cos 60°, and Ti = EI or T2 is twice Ti, when e = 60°, Ti = EI cos 90° = 0, and T2 = EI cos 30° = 1^ V3^7. That is, the total driving torque is exerted on one element only. WATT-HOUR METERS When e = 90°, Ti = EI cos 120° = - ^' 233 and Ti = EI cos 60° = + EI In this case the two torques are equal and opposite. When d is > 60° and < 90°, Ti is negative while T^ is positive. The effect of Ti is thus to drive the meter in a direction opposite to that of Ti. This clearly shows the importance of properly connecting a polyphase meter to a circuit. Fig. 195. 204. Effect of Improper Connections. — A three-wire three phase meter will in general have six free terminals; four for the series coils and one each for the two voltage coils. From Figs. 190 and 191 it is evident that the series coils may be connected in any two of the line wires, but that when so connected the free ends of the voltage coils must be connected to the third wire, preferably to the same point. It has already been pointed out that when properly connected, the torque on the two elements 23 234 ELECTRICAL METERS is in opposite directions on loads whose power-factor is less than 0.5. It is thus erroneous to assume that the meter will register correctly if the meter disk rotates in the proper direction when either voltage coil is disconnected. Hence, disconnecting the voltage coils in succession and noting the direction of rotation cannot be used as a check upon the correctness of the connections unless the power-factor is known. One wrong connection for a three-phase three-wire meter is shown in Fig. 196. The series coils Si and S^ are properly con- — r eenemtor \ a, nnnrv TfvJ - & ?o -LJ um^ ToLooaf "5 Fig. 196. nected but the voltage coil of Fi is connected to main 2 instead of main as it should be. When so connected, the instantaneous torques on the two elements are and n = e%i\ The average torques on balanced circuits will be Tx = average eoi'i and Ti = average e^i'^ Now Eom. is (150 -}- Q) degrees out of phase with /„ as shown in Fig. 175. Hence Ti = El\ cos (150 + ff) degrees = EI cos (150 + e) degrees where E and / are effective voltage and current respectively. It has been shown, Article 203, that Ti = EI cos (30 - e) degrees When = 0, Ti = - ^y[sEI, and T^ = }4y[3EI. The two torques are thus equal but in opposite directions. Reversing the connection of the pressure coil of Vi, its torque is reversed and the total driving torque is T = T, + T2 = ^i^EI + }i yjSEI = V3£/ WATT-HOUR METERS 235 and the meter registers correctly. When 8 = 30°, Ti = EI and Ti = EI and T = 2EI. The load, however, is yfSEI cos 30° = 1.5^7, and the meter registers 33>^ per cent too high. This shows that although the meter registers correctly on load of unity power-factor, it will not register correctly on loads whose power-factor is less than unity. The registration will also be incorrect when the three-phase system is unbalanced. For cor- rect registration, the four-wire three-phase meter may be con- nected to the circuit in practically one way only. This is due to the fact that there is only one neutral wire, and the voltage coils must both be connected to this neutral conductor. It is very necessary then to know the exact order in which the mains are to be connected, and which is the neutral conductor. Since the voltage between the neutral and any line wire is less than between any two mains, which of the four wires is the neutral conductor can easily be determined by means of a voltmeter. When this is determined, the diagram of connections furnished by the maker must be carefully followed. 205. Prepayment Watt-hour Meters. — In many instances it is advisable to collect pay for energy in advance of its use. For instance, the use of prepayment watt-hour meters simplifies the station bookkeeping, and relieves the proprietor of all responsi- bility as regards electrical bills when meters are installed in apart- ment buildings whose tenants -frequently change. For such and other service of like nature, prepayment meters have been developed. The principles of operation of the meter proper are the same as those already discussed. That is, on the electrical side the instrument is either a direct- or alternating-current watt-hour meter to which has been added a device which by the insertion of a coin and the turning of a knob automatically closes a switch and keeps the circuit closed until the energy paid for has been used, when the circuit is automatically opened. The external appearance of a General Electric prepayment meter is shown in Fig. 197. 206. Prepayment Device. — One form of prepayment device is shown in Fig. 198. This consists of a drum the front of which is formed by the crediting dial and the back by the double, gear wheel B. The wheel B contains both spur and annular gears, the second are not shown as they are within the drum. Within the drum is also an actuating spiral spring C, and two gear wheels. 236 ELECTRICAL METERS Fig. 197. Fig. 198. WATT-HOUR METERS 237 One of the gear wheels is mounted on the knob stem to which it is locked by the coin. The other intermediate gear plainly shown, is mounted on a stud which is fastened to the front dial plate. This intermediate gear meshes with the pinion on the knob stem and the annular gear of wheel B. The spur gear of the wheel B meshes with a pinion of the escapement mechanism D. This mechanism is released by the operation of the registering mechanism of the meter proper, one gear of which meshes with pinion E. 207. Operation. — The prepayment mechanism is operated as follows : The coin that is inserted in the slot in the crediting knob stem acts as a key and locks the stem of the knob to the pinion on its end. On turning the knob one-half turn to the right, the pinion is carried with it, causing the intermediate gear to roll round on the annular gear of the wheel B and to carry with it the crediting dial. This action winds up the springs and at the same time, by the action of a cam, the switch lever F is moved upward, closing the circuit through the meter. This operation of crediting may be repeated until the coin register at the bottom of the meter shows that the full number of coins for which the meter is designed has been inserted. When current is taken the intermediate gear and dial are driven by the main, spring in the opposite direction. The pinion E, which is driven by a gear of the meter registering train, carries a cam G. This cam as it revolves oscillates the bell-crank H, which in turn moves a finger backward and forward across the rim of the release gear I in mesh with the damper fan. Pinion E makes one complete rotation during one oscillation of the finger; during the first half of the rotation, the finger dis- places a catch from a pin set in the rim of the gear I, and during the second half of the rotation it is withdrawn from the pin. When the finger K has returned to its outer position, the gears of the escapement mechanism are free to rotate under the action of disk B, which is driven by the main spring. The gear D makes one rotation every time the catch is released^ A pin on this gear pushes the catch back into the path of the stop-pin on gear I and so arrests its motion after it has made the requisite number of rotations to permit the turning back of the crediting dial one place. At every rotation of pinion E this operation is repeated until the purchased energy has been used, when a cam on the dial plate automatically opens the meter circuit. 238 ELECTRICAL METERS It is very evident that since the prepayment device is controlled by the registering mechanism of the watt-hour meter, it can be used on watt-hour meters of any type. In fact, a shght modifi- cation of the device and the meter with which it is to be used, permits the installation of the prepayment mechanism at points distant from the meter. When the device is to be installed separately, the escapement mechanism is controlled by an electro- magnet connected directly into the line. The excitation of the electromagnet is governed by suitable gears and the com- mutating device in the regis- tering mechanism of the watt- hour meter. There are several other de- signs of prepayment meters manufactured, especially in England. In this country the use of the prepayment meter is quite limited, con- sequently no other forms will be explained. The general appearance of the Westing- house prepayment meter with cover removed is shown in Fig. 199. 208. Bases of Energy Rates. — The cost of supply- ing electrical energy depends not alone upon the amount supplied but also upon the time and rate of supplying the same. Any equitable method of charging should take these things into consideration. The com- mon method of charging, which allows discounts in proportion to the quantity of energy used, is just in some respects, but it does not take into consideration the time and rate of supply elements as mentioned above. In order to take into consideration these two elements, two types of instruments have been devised. One type, known as the two-rate meter, permits the collection of two different rates; a relatively high rate for energy used during the peak of the load, and a relatively low rate during the rest of the day. This method of charging tends to discourage the extravagant use of electrical Pig. 199. WA TT-HO UR- METERS 239 energy during heavy load, and increase its use during periods of light loads, thus increasing the load factor. The second type of instrument is described in Chapter XV. 209. Two-rate Meters, — The essential difference between a two-rate or double-tariff meter and a regular watt-hour meter is the addition of an extra registering train and clock. The clock controls a suitable switching-over clutch mechanism for throwing on or off the separate registering mechanisms. One registering mechanism indicates the energy consumed during the time of peak load, and the other during the other hours of the day. The clock automatically, and at the proper time, connects either the high- or low-rate train; a high rate being charged for energy con- sumed during the hours of the peak load. The use of a two-rate meter has not met with great favor in this country. From a mechanical standpoint the two-rate meter is practical and has been successfully carried out in practice. CHAPTER XIV INTEGRATING METERS, AMPERE-HOUR METERS 210. Introduction. — In many industries using electric current, it is advisable and often necessary to know the quantity of electricity that has been used within a given time. This is especially true in industries whose operation depends upon electrolytic processes, and in charging storage batteries. The unit of quantity of electricity is the coulomb, and a cou- lomb has been defined as the quantity of electricity given by 1 amp. in 1 sec. In 1 hr. a constant current of 1 amp. will give 3,600 coulombs. For practical purposes, the coulomb is too small a unit, and hence 3,600 coulombs, called the ampere-hour, are used as the unit. Commercial instruments whose registra- tions are proportional to the quantity of electricity passing are called ampere-hour meters, and are of two types : electromagnetic and electrolytic. 211. Electromagnetic-type Ampere-hour Meter. — In the dis- cussion on watt-hour meters it was shown that the registration is proportional to Elt. Hence, it is evident that if E remain con- stant the registration will be proportional to It. If t is in hours the scale may be graduated in ampere-hours. Thus, a watt-hour meter with constant voltage-coil excitation may be made to register in ampere hours. Since alternating currents cannot be used for electrolytic processes, an alternating-current ampere-hour meter would be of little practical use. For direct currents the constant field excita- tion is best obtained by the use of permanent magnets. The essential features of the Sangamo ampere-hour meter are shown in Fig. 200. The similarity between the ampere-hour meter and the mercury watt-hour meter is plainly evident. In place of the electromagnet of the voltage field the ampere-hour meter is provided with a permanent magnet. The operation of the ampere-hour meter is in every respect exactly like that of the watt-hour meter. The current flowing from one terminal through the disk to the other terminal reacts with the permanent- magnet field. This reaction produces a torque upon the disk, 24 241 242 ELECTRICAL METERS causing it to rotate. Since the field is constant, the torque, and hence speed, is directly proportional to current strength. The counter-torque is obtained by rotating an aluminum disk, which is mounted on the shaft between the poles of permanent magnets exactly as on watt-hour meters. The dial is graduated in ampere-hours instead of watt -hours. It is well known that the efficiency of a storage battery varies with the rate of charge and discharge, and that the number of ampere-hours required to charge the battery is greater than is given out on discharge. In order that an ampere-hour meter may indicate the condition of the battery with a reasonable degree of accuracy some provision must be made whereby this difference in ampere-hours is automatically corrected. In the Sangamo meter this is accomplished by shunting the movable element by a variable resistance. This variable resistance con- sists of a small copper bar pivoted at the center and immersed in mercury, as shown in Fig. 200. This bar is free to rotate through a small angle from a position directly in line with the AMPERE-HOUR METERS 243 two contact points at the opposite sides of the mercury cham- ber. The movement of the bar is limited by two stops, one of which is adjustable. The resistor element is clamped below the main mercury chamber of the meter and there is sufficient magnetic leakage from the poles of the permanent magnet through this mercury chamber so that any current flowing through the copper bar will have the same effect as the current through the meter disk. 100 150 Upper Scale — Percentage of Full I.oad Lower Scaler Ampere Load 200 250 300 360 102 100 98 ■, 94 -I ^102 glOO §98 96 ol 5 10 16 20 25 30 -1 39 ^ _ ,A ~ _1 — 1 ' — — -- ^ As 10 h m pei-e L n hi In ed 50 no .■■n ^ 250 WO 350 10 20 30 40 50 60 70 ^ "~- *-. / — ^ — 1 ^ ' ^ A 2 OJ \.IL P< re , r an te Fig. 201. When the meter is recording the charge, the copper bar is in the position indicated in Fig. 200, that is, it is in such a position that the resistance of the resistor is a minimum, and thus the meter will register a quantity somewhat less than that required to charge the battery. The meter is slow on charge. When the battery is discharging, the current through the resistor mercury chamber is reversed; the copper bar is deflected through an angle increasing the path of the current through the mercury. As the resistance of mercury is about 60 times that of copper, the current through the resistor is decreased and that through the movable element of the meter is relatively increased with a con- sequent increase in the speed of the meter. The postion of the stop-pins may be adjusted so that the metxsr will operate at any 244 ELECTRICAL METERS percentage of battery overcharge desired between the limits of and 25 per cent. 212. Accuracy Characteristics. — Two curves showing the per- centage of accuracy of a 10-amp. meter with and without shunt are shown in Fig. 201. It will be observed that on currents below 5 and above 15 amp. the accuracy falls off quite rapidly. This falling off is much more rapid at low values of current than at the higher values. The cause of the deviation of the percentage of accuracy curve from a straight line at low values of current is undoubtedly due to the effect of friction, as no compensating Pig, 202. device is used. The deviation at the higher values is due pri- marily to fluid friction. An external view of a Sangamo am- pere-hour meter is shown in Fig. 202. 213. Electrolytic Ampere-hour Meters. — The principles ac- cording to which electrolytic or ampere-hour meters operate were discovered by Faraday, and are, therefore, known as Faraday's laws. These were discussed in Article 17. The passage of electricity through an electrolyte decomposes the chemical com- pound, and the mass of the metal deposited is a measure of the ampere-hours. As long as the voltage remains constant, the energy transmitted is proportional to the ampere-hours; hence, on constant-voltage circuits such instruments will indicate a quan- tity proportional to ampere-hours. The name wattmeter com- monly applied to these instruments is plainly a misnomer. AMPERE-HOUR METERS 245 214. Edison Electrolytic Ampere-hour Meter. — The Edison electrolytic or chemical meter employed two zinc plates in a solu- tion of zinc sulphate, the bottle containing the plates being placed in the meter at the beginning of the month and replaced by a simi- lar bottle at the beginning of every month. One of the zinc plates (the anode) was carefully weighed before and after this term of service, and from the loss, the current, and hence the monthly bill, was calculated. To pass the whole current through the bottle was impracticable, on account of the large size of plates that would be needed; the bottle was, therefore, put in a shunt circuit, and only about 1/1,000 part of the main current passed through it. This shunting caused a large part of the theoretical accuracy and reliability of the electrolytic meter to disappear; the voltage causing electrolysis being very low at light load, any polarization in the cell, or abnormal resistance due to oxidation of the plates, would make the meter indications too low. This meter was used to a considerable extent, and may, perhaps, still be found in some installations. 215. The Bastian Ampere-hour Meter. — ^An electrolytic meter that is still on the market, and perhaps the simplest in construc- tion, operates by decomposing water. The whole current passes through acidulated water, decomposing it into its constituent gases which are allowed to escape. The drop in the elevation of the liquid is a measure of the ampere-hours supplied to the consumer. In the older type, two platinum electrodes are suspended in the liquid at the bottom of a long glass tube open at the top. The bore of the tube is as uniform as possible throughout its length. The suspending leads are enclosed in two vulcanite tubes screwed into a vulcanite frame which forms a protection for the platinum electrodes enclosed by it. A scale graduated in watt-hours or kUowatt-hours at a definite voltage is fixed in front of the tube in such a manner that the level of the electrolyte can be readily read. The glass vessel is enclosed in a cast-iron or sheet-iron case in front of which is a long window. The electrolyte is a dilute solution of sulphuric acid and water. Since only the water is decomposed, it is necessary to refill the tube with water alone. To prevent evaporation, paraffin oil is poured on top. There are several objections to this meter. Among the most important are the following : 246 ELECTRICAL METERS 1. Large and variable pressure drop. 2. Necessity for refilling with water. 3. If left too long in circuit, all record is lost. 4. Inaccuracy. The pressure drop across the elec- trolyte is never less than 1.5 volts, and in a 5-amp. meter, under full load, may be 3 volts. This drop is variable, depending to some extent upon the height of the column of the liquid in the tube. Since different consumers use dif- ferent quantities of energy, the re- filling of the meters becomes quite complicated. If left too long all record is lost, and disputes are liable to arise between the consumers and the supply company. The advantages claimed for this meter arc: 1. Extreme simplicity. 2. Small chance of getting out of order, when properly cared for. 3. Low first cost. In a later form of meter the platinum electrodes have been re- placed by nickel, and the electrolyte is an alkaline solution which has no action upon the electrodes. The substitution of nickel for platinum permits the use of larger electrodes at a reasonable cost, and the resulting pressure drop is less. Fig. 203 shows the complete instrument. CHAPTER XV DEMAND INDICATORS 216. Introduction.— In Article 208 it was mentioned that two types of instruments have been devised for the purpose of making energy rates more equitable. The two-rate meter has been briefly mentioned. With the other type of instrument, known as the maximum demand indicator, the charge is at a rate depend- ing upon the ratio of consumption to the maximum demand. These instruments may be classed under three heads: thermal, induction, and mechanical. 217. Thermal Type. — The main features of the Wright maxi- mum ampere demand indicator whose operation depends upon the heating effect of the electrical current are shown in Fig. 204. The principle of operation is that of the recording thermometer. That is, the meter does not directly indicate the maximum ampere consumption, but indirectly by heating a column of air whose expansion is proportional to the square of the current passing. As shown in Fig. 204, the instrument consists of a U-shaped tube with a bulb at each end partly filled with sulphuric acid and hermetically sealed. A resistance of platinoid is wound around bulb A and connected in series with the cur- rent or a shunted part of the current. The heat generated by the current flowing through the resistance expands the air in the left bulb, and this expansion forces the liquid into the right hand part of the U. As the liquid rises above a certain height, it flows over into the index tube. The amount of liquid flowing over into this tube is proportional to the expansion of the air in bulb A above that in bulb B. The expansion of the air is proportional to the square of the current flowing through the resistance coil. If the tube has a uniform bore, the height of the liquid in the indi- cator tube will be a measure of the square of the maximum cur- rent. The head generated by a current in a resistance is equal to H = PRt where / is current, R resistance, and t is the time. It will thus require some time for the air in tube A to reach a maximum 247 248 ELECTRICAL METERS temperature, or a temperature sufficiently high to indicate maximum current. The manufacturers state that if the load continues for about 40 min. the full 100 per cent, is indicated. Momentary overloads are not recorded. An overload continuing for some time will, however, fill the index tube and make an accurate record impossible. Since the indication is proportional to the square of the current, the scale cannot be uniform if the bore of the indicator tube is uniform. An examination of the scale will show that the divisions increase from the bottom up. After a reading is taken, the instrument is reset by tilting and allowing the liquid to flow back into tube B. To prevent the pas- sage of air from one side of the U to the other, small inverted glass funnels called "traps" are rigidly fastened to the bottom of the U. When the indicator is being reset, -Capif/ary the traps remain covered by the liquid, preventing the passage of air into the wrong side of the tube. Indicators whose maximum capacity is 25 amp. may be used interchangeably on direct- or al- ternating-current circuits without shunts. Indicators of larger than 25 amp. and less than 200 amp. are provided with shunts and may be used on either direct or al- ternating currents. Current transformers must be used in all cases on alternating-current circuits where the voltage exceeds 1,150 volts, and also where the current capacity is over 200 amp. The fact that the indications of the thermal type of indicator depend upon the square of current only, makes it evident that it will not give correct indications of maximum power on circuits whose power-factor is other than unity, or on circuits of variable voltage. 218. Induction Type. — The registration of the induction-type maximum-demand indicator is determined by the maximum Capillary Tyap T>ap Pig. 204. DEMAND INDICATORS 249 power consumed for a definite time and not upon the maximum current, as in the case of the thermal type. Since the deflection of a wattmeter is determined by the power, it is evident that an ordinary wattmeter could theoretically be used to indicate the maximum watt demand if the meter were provided with another pointer which would remain at the point of maximum deflection. Since it is not desirable to keep records of momentary fluctua- tions, such a scheme is not used. The recording wattmeter records not only the maximum and minimum demand but also the duration of such a demand. Since the torque on the movable element of the watt-hour meter varies with the load it too may, with some modifications, be used to indicate the maximum watt demand. The polyphase maximum watt demand indicator of the General Electric Co., shown in Fig. 205, is es- sentially a polyphase induction watt- hour meter with both actuating ele- ments acting upon the top disk. To secure the proper time lag, the retarding system consists of several powerful permanent magnets arranged around the periphery of the lower disk. In addition to the retarding effect of the permanent magnets, the motion of the movable element is opposed by three spiral springs connected in series. There are enough convolutions in these springs to permit the disks to make three complete rotations. The regular registering mech- anism is replaced by a circular dial with a scale over which move two pointers. One of these pointers is driven by the movable element of the instrument by means of a reducing gear so that it makes only one complete revolution while the movable ele- ment makes three. The second pointer is moved by the first in a forward direction only, and is left at the extreme position reached by it, being held in place by a ratchet. The second pointer indicates, therefore, the maximum energy that has passed through the indicator since it was last set. The second pointer is reset by a thumb nut. Since the driving torque of an induc- tion watt-meter is proportional to the power, and the reaction of the spiral spring is equal to the torque, it follows that the scale of such an indicator is uniform. Pig. 205. 250 ELECTRICAL METERS 219. Time Lag. — As already mentioned, momentary fluctua- tions of load would not be a just basis for rate-making, as they might not indicate a legitimate demand. Hence, some time should elapse before the indicator pointer reaches its extreme position. This time interval is controlled by the amount of magnetic damping of the disk and counter-torque of spiral spring. The following demonstration, which may be omitted by students unacquainted with the calculus, shows this: Assuming the change in the load to be instantaneous, the driv- ing torque is proportional to the change in load, and is constant so long as the load is constant. The counter-torque is due to the damping magnets and to the reaction of the spiral controlling spring. The torque due to damping magnets is proportional to the speed of the disk, and the torque due to spring is directly proportional to the deflection. This may be expressed by Torque = Kou + Kid where oi is the angular speed, and B is the deflection. do But '^ ~ dt ~ ^^*^ ^* which deflection is changing. d9 Then Torque = T = Ko-^ + KiO and Tdt = K^de + Kiddt , ,, K,dd whence dt = rp _ j^ g Integrating between t = 0, and t = h, which hmits for time correspond to 6 = 0, and 9 = 0i we get '"•l " de Kid -K„. T - Kidi = ^^log y This shows that ti is a logarithmic function of 6. Solving the above for Kidi, we get KiBi = T (l -e^»'^A The time lag is defined as the interval of time taken to record 90^ per cent of any change in load, which amounts to the same thing as to say that it is the interval of time required for the DEMAND INDICATORS 251 pointer to deflect 90 per cent, of the maximum deflection due to a given change in load. According to the equation for K161, when the pointer has deflected ~th of the maximum deflection n Ki-d, =-T. n n Then where <2 is the time required for a deflection of - 61 n l-i= 1 and e^° n-1 and ^^ ti log e = log - 1 ^ and f _ ^o n — 1 ' ~ Kt log e If the deflection is to be 90 per cent of the maximum deflection ^=0.9 n and n = -^■ Then <2 = t?~ ~^ = 2.3 -^^' Ki log e Ki This shows that the time lag h depends mainly upon the ratio of Ka to Ki. Now Ko is determined by the strength of the field of the permanent magnets and their distance from the shaft. Ki is determined by the physical properties of the controlling spring. Ko is large when the permanent-magnet field is strong, and Ki is small when a spring of many convolutions is used. ti then is large when many permanent magnets and weak con- trol springs are used. It is also clear that changing either one of these factors will change the time lag. Curve of Fig. 206 shows the relation between the per cent of deflection and time. 252 ELECTRICAL METERS If Ko and Ki were known, this curve could be plotted from the equation KiOx = t(i - e~K7hy This instrument has the advantage that the maximum demand can be read at once from the dial, and that it is easy to maintain. The disadvantage is that no record of demand is obtained other than that taken down by the meter reader, and that the time at which the maximum demand occurred is not indicated. -|— /nduaUon/ ■y^/>msnr//ne//C3e.or _,, — / / ^•M 5i / V If / ^^ i f S «^ _ /0 IIS ^rne.inWnuteSi. Fig. 206. .£'1!' The polyphase watt-demand indicator may be used on single- phase as well as polyphase circuits. When it is to be used on single-phase circuits, the current coils are connected in series and the voltage coils in parallel. 220. "Westinghouse Demand Indicator. — Instead of employing a separate instrument for indicating the maximum demand, the Westinghouse indicator is a combination of a watt-hour meter and a demand indicator. The meter is essentially a watt-hour meter which has been modified by the addition of another disk which is driven by the shifting magnetic field in exactly the same manner as the watt-hour meter disk. The tendency of the auxiliary disk to rotate, however, is counteracted by a spiral spring. The construction and operation will be readily understood from Figs. 207 and 208. The auxiliary disk 2 has its motion counteracted by the coiled or spiral spring 4 at the DEMAND INDICATORS 253 Wheel Trip Main Pawl--sH- Pointer & ./ Spring ^ Pawl ^ Ratchet Lleht Spring Dog Timing^ Gearff um ^ \Double Pivot Bearing Ball Bearlag- I ' M I nirrnmii .Escapement Wheel \ Escapement Eccentric Claw ¥ Auxiliary / Disk PiQ. 207. 254 ELECTRICAL METERS upper end of the shaft. Upon the shaft is mounted a gear 7 which meshes with gear 10 on the counter which transmits the motion of the auxiUary disk through a dog drive to the pointer. The pointer is held in its position of maximum deflection by a fine-toothed rachet and pawl. In this respect the demand mech- anism does not differ materially from that of a wattmeter. In order that the pointer be not deflected instantly, further modi- fications are necsssary. The mechanism by which this is accom- plished consists of an escapement wheel 8 which engages with an escapement 13. The other end of the escapement lever is forked, and within this fork rotates an eccentric. This eccentric is rotated by the main disk through gears 11, 12 and 15. The schematic diagram of Fig. 207 shows the connections more clearly. The movement of the pointer is thus controlled by the motions both of the auxiliary and of the main disks. The motion of the auxiliary disk causes the pointer to deflect, and the speed or rate of deflection is governed by the main disk. As soon as energy flows through the meter, the auxiliary disk tends to deflect instantly to indicate the load just as the disk of the in- duction wattmeter, but it cannot do so on account of the action of the escapement. The main disk through the gears and eccen- tric already mentioned oscillates the escapement and thus per- mits the rotation of the escapement wheel one tooth at a time, just as in a clock, until the counter-torque of the control spring just balances the torque developed in the disk. The time lag is thus fixed and depends upon the gear ratio of the gears be- tween the shaft of the main disk and escapement, and the number of teeth on the escapement wheel. It is likewise constant, since the deflection of the pointer and the rate of deflection bear a con- stant relation to each other. 221. Mechanical Type. — For the want of a better term, we shall call the third form of demand meter the mechanical type, since it is merely an automatic printing attachment to a watt-hour meter. The attachment is operated by clockwork in connection with the registering mechanism of the meter, while the printing device leaves a record of the rate of the use of energy on a moving tape. 222. Operation. — The mechanical features of one make of the " Printometer, " as this type of demand register is called, is shown in Fig. 209. The printometer can be attached to any type of watt-hour DEMAND INDICATORS 255 meter, and when so connected the type or recording wheels of the instrument are electrically interlocked with the registering mechanism of the meter. The movement of the recording mech- anism of the printometer is thus in synchronism with the move- ment of the meter register, and hence the record is an indication of the rate at wliich energy is being used. The printometer record is made on a paper tape by means of a copying ribbon which, at regular intervals, is pressed against the type wheels by Fig. 209. a rubber platen. The rubber platen is actuated by a solenoid whose circuit is closed at regular intervals by a contact-making clock. In addition to the energy-recording mechanism, the instru- ment contains an hour wheel containing numbers from 1 to 24. This hour wheel is also automatically advanced so that by every imprint of the energy there is left a record of the time. This hour wheel is connected to the printing platen through a star wheel and pins, which are plainly shown in Fig. 209. By chang- ing the position of the pins, the wheel can be advanced in such a way as to give readings every hour, half hour, 20, 15, 10, or 5 min. Fig. 210 shows a record of hourly readings. The circuit of the solenoid that advances the type wheels is 256 ELECTRICAL METERS 24 I 7 8 1 I 8 4 a I 8 9 closed through a commutator, which is mounted on one of the spindles of the meter register. This is shown in Fig. 211 and 212. On the end of this commutator is a slip ring which is connected to a number of bars across the face. The number of bars depends upon the constant to be used with the attachment. There are three contact brushes, one bearing upon the slip ring, and the other two at op- posite points on the commutator in such relative posi- tions that they alternately close the circuit of the type-wheel actuating solenoid. To prevent the de- struction of the commutator by sparking, the circuit is broken by the forward movement of the plunger of the solenoid. As this moves forward it turns a contact wheel which is made of alternating segments of conducting and non-conducting material joined by a metal slip ring. Three brushes make contact with this wheel; one with the slip ring, and the other two with the segments. The distance between the two brushes is such that when one rests on a conducting segment the other rests on a non-conducting segment. The operation of the commutator and contact wheel in closing and breaking the circuit is much the same as that of two three-way switches. The closing of the circuit by the commutator on the registering mechanism of the meter excites the solenoid and drives the plunger forward. The turning of the contact wheel by the forward movement of the plunger changes the position of the brush on the conducting segment to a non-conduct- ing segment, thus breaking the circuit which again will be closed after the commutator on the meter register has rotated the proper distance. The solenoid circuit is thus closed by the slow-moving commutator and opened by the quickly moving contact wheel. Another form of maximum demand indicator is shown in Fig. 213. This is a device which in conjunc- tion with a watt-hour meter indicates the maximum demand. It consists essentially of a demand-registering and timing mechanism mechanically connected and mounted within the same case. The demand-registering element is driven electrically from the register Fig. 210. Pig. 211. DEMAND INDICATORS 257 T^ptb-3 Confact on V^af-f hour Meter Co/rylnj Pibht Contact BreaHing Switch Counter advanced one point for each contact Paper roll ot meter register /» energized Cam on C-z Clock for rrxiking contact ct equal consecutive Intervals^ made of inivlatlnj mstfr/al. Fig. 213. 25 5 258 ELECTRICAL METERS of the watt-hour meter, while the timing mechanism is driven by the action of a shifting magnetic field on a separate disk in the alter- nating-current indicator, or a clock in the direct-current indicator. The actual operation will be readily understood from a considera- tion of Fig. 214 which shows diagrammatically the essential parts of the alternating-current indicator. The contact on the Operating Coil /^ flrmature Con fact on IVatthour Meter Trip Lever Worm Wheel Pig. 214. watt-hour meter opens and closes the electromagnet circuit after a definite number of rotations of the watt-hour meter disk, that is, after the passage of a definite number of watt-hours. Every time the electromagnet circuit is closed the armature lever is moved forward and by means of the pawl or dog, ratchet wheel, and train of gears the friction pointer is moved along the dial. The interval of time during which the pointer is moved forward is determined by the timing mechanism. This consists of a disk and an actuating mechanism similar to an induction watt-hour meter. The disk is driven at a constant speed, and through a suitable train of gears it operates a trip lever by means of which, DEMAND INDICATORS 259 after a definite number of revolutions of the disk, the gear on the ratchet wheel arbor is disconnected from the train permitting the spring on the pointer staff to return the pointer actuating gears to zero. The pointer is held in its extreme position by friction, and hence will not advance unless the energy consumption during some succeeding interval of time exceeds that of the first. The position of the pointer thus indicates the maximum demand. 223. Graphic Demand Meter, Type G. — Type G demand meter of the General Electrical Co. does not merely indicate the maximum demand during a definite time interval, but it also Fig. 215. shows the time and duration of the demand. The external ap- pearance of a portable indicator is shown in Fig. 215. Its operating mechanism consists essentially of two parts, a register- ing element and a timing element. In addition to the device proper, the register of the watt-hour meter, with which it is to be used, is equipped with a cam and contact brushes for opening and closing the electromagnet circuit of the demand meter. The operation of this demand meter is well exemplified by the diagram, Fig. 216. The recording element consists of the stylus, electromagnet, ratchet and pawl mechanism, and gearing to trans- mit motion from the armature of the electromagnet to the stylus. The timing element is driven by an 8-day clock. 260 ELECTRICAL METERS In service, the demand meter is electrically connected to the watt-hour meter with which it operates, and the contact device placed on the watt-hour meter register alternately makes and breaks the electromagnet circuit of the demand meter. When the contact device in the watt-hour meter closes the cir- cuit through the operating coil of the electromagnet of the de- mand meter the armature of the electromagnet is attracted, the armature lever is moved forward, and the pawl at the end of the fJiHlfJURt souRce Fig. 216. armature lever turns the ratchet wheel, which through a system of gears moves the stylus upward over the chart. When the con- tact device opens the circuit through the operating coil of the de- mand meter, a spring returns the armature lever and pawl to their original positions. The stylus continues to move upward over the chart as the cir- cuit through the operating coil of the demand meter is alternately closed and opened by the contact device until the end of a time interval is reached. At the end of each time interval, a cam, which is driven by the clock mechanism, has rotated to such a position that the first of two trip levers falls, thus disengaging a sliding pinion from the gear with which it meshes. This opening of the DEMAND INDICATORS 261 gear train allows a spring to return the stylus mechanism to the zero position. Further rotation of the cam then allows the sec- ond trip lever to operate, thus returning the sliding pinion to its former position, and reestablishing the gear train between the armature and the stylus. The mechanism is now in position to again drive the stylus up- ward over the chart as the watt-hour meter registers the energy consumption during the next time interval. Since the clock mechanism rotates the chart continuously, each succeeding curve drawn by the stylus falls in a more advanced position on the chart. 224. General.- — Several other forms of demand indicators are now on the market. The maximum-demand instrument is used chiefly in connection with the sale of energy in large quantities, especially when this energy is supplied by polyphase systems at high voltage. The use of the maximum-demand meter is made necessary by the attempt to base the rates for electrical energy upon the cost to each customer. One of the elements of the cost of service is the current or power capacity of the generating equip- ment and of the distribution system. This capacity is, however, a function of the time and amount of the maximum demand of the customer, hence the use of demand indicators is at present slightly on the increase, especially among the public utilities that are subject to public regulation. With the exception of the thermal types the indications of de- mand indicators are proportional to watts or kilowatts. As the capacity of generating equipment is limited primarily by current rather than by power on a constant-potential system, it would seem more logical to measure maximum demand in amperes or kilovolt-amperes rather than in kilowatts. 26 CHAPTER XVI INSTRUMENT TESTING 226. Introduction. — Every person who has the care and use of electrical instruments of any kind should observe certain ore- cautions in handling them. This is especially true with reference to portable instruments which are easily damaged by careless or ignorant use. 226. General Precautions. — Too much care cannot be exercised in connecting apparatus for experimental or test purposes. The student should in every case do his thinking in advance and not depend upon correcting mistakes after some trouble has devel- oped. Avoid trouble by arranging everything properly before beginning the test. The supply mains should always be con- nected through a double pole in a two-wire system or a three-pole switch and each circuit should be protected by fuses. The main switch should be left open until all other connections have been made. When everything is properly arranged, a diagram should be made of the connections and examined in order to be sure that they are not endangered by overloads or short-circuits. When everything has been examined, the main switch may be quickly closed and opened to see if there is any indication of short-cir- cuits; if everything is in correct working order the main switch may be closed, and the work proceed; a sharp lookout for trouble during the early stages of the work must, however, be main- tained. The best general direction to a student is — do not guess — ^be sure you are right and then go ahead. While making adjustments, gently tap the dials of all indicating instruments so as to free them from frictional errors. ' 227. Kinds of Tests. — The kind of test to be used in any case depends upon the degree of accuracy desired and facilities for conducting the test. In practice, there are two kinds of tests; these may be called standardization and checking tests. The standardization test consists in comparing the readings of the instrument tested with the fundamental units; the checking or comparison test consists in comparing the readings of the tested instrument with the readings of a similar instrument that has been previously standardized. The second test is the one usually used in central stations, especially the smaller ones. 27 263 264 ELECTRICAL METERS 228. Apparatus for Instrument Testing. — Primary standard instruments, that is, instruments for comparing meters with fundamental units, are not suitable for general use, but should be maintained in a few well-equipped laboratories. Large central stations may also be justified in keeping an equipment of these instruments. The instruments used to check working instruments may properly be called secondary standards. From time to time the secondary standards should be checked by some reliable standardizing laboratory, the Bureau of Standards at Washington, D. C, being one of the best. The number and kind of secondary standards to be provided will depend consider- ably upon the number and kind S t "^ J of working instruments. The ^ r~ most essential secondary in- struments are portable indicating ammeters, electrodynamometers, voltmeters, wattmeters, variable resistances or rheostats, and one or more of the portable stand- ard integrating watt-hour meters. If some of the simpler stand- ardizing tests are to be made, it will be well to include standard cells, galvanometer, potentiometer, and standard shunt resistances. 229. The Standard Cell.— The International Electrical Congress of 1908 officially adopted the Weston cell as the standard of electromotive force. This cell is constructed of mercury sur- rounded by mercurous and cadmium sulphate paste for the posi- tive pole; cadmium amalgam for the negative pole; and a solu- tion of cadmium sulphate for the electrolyte. The cells must be bunt up according to definite specifications, and when so con- structed pressures of different cells agree to a few thousandths of 1 per cent, when tested under like conditions. A cross-section of a saturated cell is shown in Fig. 217. The unsaturated cell is preferable for use with the potentiometer. On Jan. 1, 1911, the Bureau of Standards adopted a new value for the electromotive force of the Weston normal cell, namely: E = 1.01830 international volts at 20°C. ''i!'.^'^':''.'X['''^ —Wax seal —Cd. amalgam --Ftelectrvde — Cd.SO^ (Fbiste of anefCdSQ, -Pf. eJec frode Pig. 217. INSTRUMENT TESTING 265 The effect of temperature on the Weston cell is slight, so that for . commercial measurements no corrections need be made. For more accurate measurements the electromotive force may be calculated from the following formula: Et = 1.01830 - 0.0000406(i° - 20°) - 0.00000095(i° - 20°)^ where the temperature t° is in Centigrade degrees. This new unit of electromotive force is larger than the old, the change being equal to about 0.08 of 1 per cent, in the value of the international volt. This change affects to a slight extent all measurements of the electric current, electromotive force and power, and in some cases necessitates slight changes in measuring instruments. Fig. 218. 230. Galvanometer. — It is beyond the scope of this text to give an extended discussion of all of the characteristics of a galvanometer, since it is usually classed as a laboratory instru- ment. The principle of operation of the galvanometer is the same as that of the permanent magnet, movable-coil ammeter. In fact, the ammeter was developed from the galvanometer. The movable coil of the galvanometer contains many turns and is suspended between the poles of a strong permanent magnet. The controlling force is due to the twisting of the suspension fiber, and the deflection is read by means of a telescope and scale. One make of galvanometer suitable for use with a potentiometer is shown in Fig. 218. The essential difference between a galvan- 266 ELECTRICAL METERS ometer and a milliammeter is the high sensibility of the former. This higher sensibility permits measurements of a much higher degree of accuracy. 231. Potentiometers. — The potentiometer is a combination of accurately adjusted resistances used for the comparison of un- known electromotive forces with the electromotive force of a standard cell. For simphcity potentiometers may be considered under two heads; namely, the slide-wire type and deflection type. 232. Slide-wire Type. — The fundamental principle upon which the operation of either form is based is Ohm's law, or in other words, the fact that the voltage drop along a conductor is directly proportional to the resistance so long as the current remains j Fig. 225. (a), Fig. 225. R is such a resistance. A suitable fraction of this resistance R/p is connected to the circuit rir^. "When ri has been adjusted so that the galvanometer shows no deflection, we have: '-E= ^ . ei or E = n ei P where p is the ratio of the whole resistance R to the portion R/p; or p is the multiplying factor of the volt box. The current through the galvanometer is then E ei n ■n±n p ^^'^ ^eV_z^ ri+ra 272 ELECTRICAL METERS The first term in the numerator of this expression is the voltage drop in the portion ri of the potentiometer wire when the galvan- ometer circuit is open; it is therefore numerically equal to the setting of the potentiometer. The second term in the numerator is the voltage drop which would exist around the portion R/p if the galvanometer circuit were open. The denominator is the total resistance in the galvanometer circuit. The expression shows that the current through the galvanometer is equal to the unbalanced portion of the electromotive force divided by the total resistance of the galvanometer circuit. Similarly, by the aid of (6) , Fig. 225, it can be shown that when the potentiometer is used for current measurements the cur- rent through the galvanometer is given by ei — j E ri + r-2 ig = , riTi ri+Ti This and the preceding expression show the possibility of reading any desired part of the pressure on a properly calibrated galvan- ometer scale provided the total resistance of the galvanometer circuit is kept constant. When used for current measurements, the current through R is in general not equal to the line current whose value is desired, being greater or less than the line current by the amount of the galvanometer current. It has been found that a simple expedient will correct for this difference and make the reading of the poten- tiometer (when divided by R) give accurately the value of the line current. The manner in which these principles are worked out in detail is shown in Fig. 226. Anyone wishing a more complete explana- tion of the principles of the deflection potentiometer is referred to Bulletin of The Bureau of Standards, vol. 8, No. 2, from which the foregoing explanation is abstracted. A view of the potenti- ometer with its accessories is shown in Fig. 227, which also shows a wattmeter connected for test. The voltage supply line is at the left, a slide resistance being used to set at the desired value. The current is supplied by a storage battery, not shown in the figure. The current is controlled by the carbon rheostat at the right. The volt box, auxiliary storage cell, and standard cell are back of the potentiometer. INSTRUMENT TESTING 273 goaa£t tamojA. Fig. 226. Pig. 227. 274 ELECTRICAL METERS 238. Standard Resistances or Shunts. — For accurate measure- ment of current a set of manganin standard resistances is re- quired. These are usually made for oil immersion and give from 0.01 to 1.5 volts drop at maximum current, those intended for high currents giving the lower full-load drop. To keep down the Fig. 228. Fig. 229. size of the shunt, the accuracy for very heavy currents is usually less than for more moderate ones. The resistances are made accurate to a small fraction of 1 per cent, so the results obtained by their use leave little to be desired for commercial purposes. The usual values of these shunts are 1.000, 0.1, 0.01, 0.001, and 0.0001 ohm. The resistances are made in two forms. Fig. 228 shows a 1- ohm standard of the Reichsanstalt form. Fig. 229 is a 0.00002- ohm shunt of different form. INSTRUMENT TESTING 275 With the slide-wire form of potentiometer it has been common practice to use current shunts whose values are decimal multiples or submultiples of an ohm. These, however, are not the most convenient for all cases, as sometimes calculations will have to be made during the test to determine the setting of the potenti- ometer to correspond to the ammeter reading in order to expedite the work. To facilitate and expedite the readings when a de- flection potentiometer is used, it is necessary to choose shunts whose value will not make these calculations necessary. Assuming that the fundamental range of the potentiometer is, say, 150 "dial units," for rapid and convenient work, one scale division on an instrument under test should correspond to one dial unit. Under such conditions the resistance of shunt R is given by e.m.f. corresponding to one dial unit R =- amperes per division of ammeter If one dial unit equals 0.01 volt, current shunts required for ammeters of 1, 2, 5, 10, and 20 amp. per scale are 0.01, 0.005, 0.002, 0.001, and 0.0005 ohm, respectively. A single shunt will Fig. 230. usually do for several ranges; thus the 0.01-ohm shunt is suit- able for 100-amp. 100-division, 120 amp. 120-division, and 150- amp. 150-division instruments. The same shunts are equally convenient in testing wattmeters of corresponding current range. 239. Variable-resistance Rheostat. — In many tests it is neces- sary to connect to the circuit a resistance which can be varied gradually so as to maintain the current constant. One of the most convenient forms of rheostat is shown in Fig. 230. The con- struction and operation of the rheostat is easily understood from the figure. The resistance consists of many carbon plates rest- ing on slides made of insulating material. The resistance is 276 ELECTRICAL METERS varied by compressing, by means of a hand screw, the plates more or less firmly. The chief advantages of such a rheostat are the nicety with which the current can be controlled, the large current-carrying capacity and non-inductive property. This last property makes it suitable for alternating as well as direct currents. 240. Lamp Bank. — A convenient resistance for many tests be made from carbon filament incandescent lamps. A can suggestive diagram of a lamp bank is shown in Fig. 231. The resistance of the lamp bank can be varied through wide hmits by closing different switches. For instance, if switches a and b y \i> \c V \ V Mo/ns Fig. 231. alone are closed, the lamps in circuit 1 will be lighted ; by closing a, 6, and c, circuits 1 and 2 will be in parallel, etc. Connecting circuits in parallel, decreases the resistance and increases the current. To increase the resistance, either unscrew enough lamps in one circuit until the current is the required value, or close switches a and d, or a and /, which will connect the cir- cuits 1, 2, and 3, or 1, 2, 3, 4, and 5 in series. The maximum resistance that can be obtained by the device shown is the resist- ance of five lamps in series; the smallest resistance is the resist- ance of all lamps in parallel. An ingenious student can readily modify the arrangement suggested to meet his particular needs. Such a lamp bank can be used for many purposes in a central station. INSTRUMENT TESTING 277 241. Water Rheostat. — In case of an emergency or when very heavy currents are to be measured, the water rheostat is about the only controUing device that can be used. The water rheostat consists of two or more metal plates, usually iron, in a vessel of salt water. The vessel is usually a wooden water-tight box or barrel. The resistance of such a rheostat is varied by immersing more or less of the iron plates, by moving them nearer together or farther apart, or by changing the amount of salt in the solution. Other forms of apparatus will be discussed in connection with the tests where used. CHAPTER XVII TESTING AMMETERS 242. Introduction. — As pointed out in the previous discussion, all ammeters have a very low resistance and are to be connected in series with the circuit in which the current is to be measured. On account of the extremely low resistance great care must be exercised in connecting them to be sure that excessive current will not flow through the instrument when the circuit is closed. In no case should an ammeter be connected to a circuit without a resistance or rheostat in series with it — the resistance being sufficiently large to reduce the current to a proper value. If the conditions do not enable the student to know beforehand the approximate value of the current, the resistance may be cau- tiously cut out after final connections have been made. 5/7 Ai \l9liL DC Ami r7efei ■ / A mme terf Uae/i '^3 it> eo ■so ■*(? so 60 70- eo so Pig. 233. tions of the instrument should be drawn from the data obtained when an instrument is tested. Thus in the case just considered if the readings of one ammeter are known to be correct, these values may be plotted vertically or as ordinates, while the read- ings of the inaccurate ammeter may be plotted horizontally or as abscissas. A curve or line drawn through the points thus deter- mined will show at a glance the variations in the readings; or if a reading on the inaccurate ammeter is known, the correct value of the current can be at once found from the curve. This is brought out more clearly in Fig. 233, which is drawn from data obtained by comparing a Weston direct-current milUammeter with a Kelvin balance. The data are as follows : 28 280 ELECTRICAL METERS EXAMPLE Test No. 1. — Comparison of milliammeter with Kelvin balance. Apparatus. — Weston milliammeter. ^ Kelvin centiampere balance. Rheostat. Temperature 22°C. Table III Ammeter readings Balance readings Correction 110 122.48 + 12.48 202 222.25 +20.25 230 250.00 +20.00 330 362.80 +32.80 365 402.00 +37.00 425 463.90 +38.90 668 722.20 +54.20 752 821.80 +69.80 800 870.00 +70.00 900 983.00 +83.00 In Fig. 233, the ammeter readings have been plotted horizon- tally and the correct, or balance readings, vertically. Through /oo aoo ,300 4x)0 SCO 600 7O0 eoo Fig. 234. 900 tOOO the points thus determined the straight line has been drawn. This curve shows that the per cent error of the ammeter is practi- cally constant. Furthermore, if the milliammeter has been used in practice and a reading of 600 milliamp. obtained, it is easy to determine the correct value of the current from the curve. Thus, the ammeter reading of 600 corresponds to the vertical ' This milliameter had previously received very severe use. TESTING AMMETERS 281 line marked 60 at the bottom; running vertically on this line we find it intersects the curve at the point A which corresponds to 650 on the vertical scale; hence, the correct reading is 650 milliamp. Any other reading can be interpreted in the same way. It is often just as advantageous to draw a curve showing the relation between the correction to be applied and reading. Such f^.c, S. ' *_ t e 11 TO n '■n A *0 / iO _n £ w c — r — — — — — d" ■t-&o ^ ^' ■hSC =°" r^ ^ ^ •" "• '~ — 1 <— — ' h ::i ^ ^ - «• ^ ^. 1 $ «» ^ "^ 1=: —i ^ 1 ^ /• — < ^ , 1 _< p— — ( > ^ , ^_ -< . — ^ ^ <) ^_ M- _, ,__ — < ►— -^ » h a F= ( 5 a •* e e e h TO /i e/> A M A iO k ^ i? M Amperes Fig. 235. a curve is shown in Fig. 234, which is also drawn from the data of Table III. The irregularities of curve. Fig. 234, are perhaps in this case due to friction and lack of sensibility as the milliammeter tested had received some rough usage. In Fig. 235 are shown the correction curves of eight American- 282 ELECTRICAL METERS make switchboard ammeters whose movements are shown in Fig. 26. Since all of these instruments were new when tested, the irregularities seem to indicate that the scales do not fit, and also that the sensibilities were not closely adjusted. Where the deviation is pronounced, the discrepancj^ may be due to non- uniformity of the magnetic field. A straight-line cahbration curve which shows a constant percentage error is due to a change in the strength of the controlhng spring or in the strength of the magnetic field. 245, Calibration of Direct-current Ammeters by Means of Standard Resistance and Voltmeter. — Since currents can be accurately determined by measuring the voltage drop across a standard resistance, the same principle can be used for calibrating Fig. 236. ammeters. The only apparatus necessary is a standardized milli- voltmeter and shunt and rheostat or other adjustable receiving circuit. A good instrument for this purpose is shown in Fig. 236. This is a voltmeter with three ranges, 0-1.5, 0-3, and 0-150 volts. The lower range is the most convenient for current measurements. The scale is divided in such a way that it can be read accurately to 0.2 of a scale division, and the accuracy of the instrument is such that measurements of potential may be made within 0.1 of 1 per cent. When direct-current ammeters are to be calibrated they are connected in scries with a source of potential, the resistance R, and shunt as shown in Fig. 237. The voltmeter is connected across the terminals of the shunt as shown. The readings of the ammeters and voltmeter are taken simultaneously, the current is changed and new readings taken, etc. By such TESTING AMMETERS 283 a stepwise process the ammeters can be calibrated over the whole scale. The correct values of current are calculated in accordance with Ohm's law. If R, is the resistance of the shunt and E is the millivoltmeter reading, the current for any one reading is E I = R, When the current is changed E will change, but in each case the current is obtained in the same way. Thus, if the millivoltmeter reading is 0.456 volts and the shunt resistance is 0.01 ohm the current is Sfane^crrcf Mvm ^^^ Ammeters tote calibrate(t oAaAaa/ L!ML1|— Lj— i: — R 5huni Fig. 237. I = 0.456 0.01 " ^^'^ ^"^P" The calculated values should be plotted vertically and the am- meter readings horizontally, as shown in Fig. 233. When many ammeters of different ranges are to be calibrated, more than one standard shunt will be necessary. Suppose that a full-scale deflection of the millivoltmeter is obtained with a cur- rent of 500 amp. ; with 50 amp. the deflection will be only 10 per cent of the full scale; below this, the percentage error of the readings will impair the result. Thus, if ammeters below 50 amp. are to be calibrated, another shunt of ten times the former resistance should be used; it will give a full-scale deflection for 60 amp. and may be used down to 5 amp. For smaller currents still other shunts should be used. Millivoltmeters are made for any range from 15 millivolts to 1,500 millivolts for full-scale deflection, and, therefore, it is necessary to know the relative values of the shunt and millivolt- meter resistances if appreciable errors are to be avoided. For instance, if the resistance of the millivoltmeter is E„ and of the shunt Rs, the current through the instrument is R. r L = R, -\- Rv 284 ELECTRICAL METERS where / is the current through the ammeter, in the caUbration will then be 100 jg, Rg -\- R-a When R, = qq72„ the error is 1 per cent. The per cent error If appreciable errors are not to result ^ must be small. 246. Deflection Potentiometer Method. — When the deflection potentiometer is used, it replaces the millivoltmeter, and if the proper shunts are available the test can be performed without any calculations. The observer at the ammeter sets successively on 10, 20, 30, etc divisions of the scale, and the observer at the potentiometer sets the main dial to the same numbers, and depresses the key. The small deflection of the galvanometer gives the correction to be applied to the reading of the instrument / OM suk AM ^iOM under test, one division of the galvanometer corresponding to 0.1 division of the ammeter. The correction curve can be plotted at the time the readings are being taken by putting the pencil on the proper vertical line. Fig. 238. If the galvanometer reads two divisions to the right, the ammeter is in error by 0.2 amp., and the pencil mark is made two divisions below the zero line on the chart; if the galvanometer reading is one division to the left, the mark is made one division above the zero line of the chart. The scale points may be checked several times if desired, and a smooth curve drawn through the pencil marks. Thus a correction curve may be quickly drawn without recording a single figure, and with- out any computation. For rapid work, where ammeters of different ranges are to be tested the shunts may be arranged as shown in Fig. 239. This method may be used with a millivoltmeter as well as potentiome- ter. As indicated in the figure the shunts are soldered together, TESTING AMMETERS 285 and their free ends are connected to a millivoltmeter. The Une current enters at A, and may leave at B, C, or D. The section AB is of low resistance and large current-carrying capacity; BC is of lower current capacity and higher resistance, etc. It will be evident that the method outlined above may be used for calibrating not only ammeters, but shunts and millivoltme- ters as well. Thus, if the ammeter and millivoltmeter have been standardized, the value of the resistance of the shunt can readily E be obtained. According to Ohm's law R = j, and, when E and I are known, R can be determined. Similarly E = RI, and a standardized ammeter and shunt may be used for calibrat- ing the millivoltmeter. In case the ammeter cannot be depended upon, an ammeter shunt can be calibrated by connecting it in ■A/vvwyw^-^-vwvwwi/V"^^ jS, yytmt Pig. 239. series with a standard shunt, and connecting the millivoltmeter first across the standard shunt, and then across the shunt to be calibrated. The ratio of the millivoltmeter readings is the ratio of the resistance of standard to the resistance of shunt being cali- brated. This can be shown as follows: The current through both resistances is the same and equal to 7. Let R = resistance of standard, and R' = resistance of shunt being checked. Then E = IR and E' = IR'. E IR _ R IR' ~ R' E'R Whence "S/ = Td7 E' and R' = E where E is the millivoltmeter reading across the standard and E' the reading across the shunt. 286 ELECTRICAL METERS 247. Difference between Direct-current and Alternating- current Ammeters and Voltmeters. — The essential differences between direct-current and alternating- current instruments have been pointed out in detail. A brief summary of the main points, with reference to calibration, is necessary. In direct-current ammeters and voltmeters, the force actuating the pointer may be any function of the current, although in most cases it is propor- tional to the first or second power of the current; the straight-line relation being the most convenient on account of the consequent uniformity of scale. In alternating-current ammeters and voltmeters the instan- taneous value of the actuating force is proportional to the square of the current or electromotive force at that instant. The aver- age force upon which the steady deflection depends is propor- tional to the average square of the current or electromotive force. The indications of alternating-current ammeters and voltmeters are really a measure of the average value of the square of the alternating quantity. Alternating-current indicating instruments, whose indications are independent of frequency and wave form, when calibrated by using direct current, indicate correctly effective values when used in measuring alternating current or electromotive force. This relation may be shown as follows: Let / = direct current causing a given deflection and let I a. = alternating current causing the same deflection. Then the deflection with direct current is equal to KP, and with alternating current it must be K times the average of i^. or KI^ = K average i^ whence P = average i^ and I = V^average i^ = Ia- Si nce the instr ument scale is graduated in values of I, it indicates V average i^, or effective values when used on alternating-current circuits. Thus, alternating-current ammeters whose indications are independent of wave form and frequency when calibrated on direct current, indicate correct effective values of alternating current. The instruments which may be calibrated on direct current are the hot-wire, electrodynamometer, and electrostatic types. It is evident from previous discussion of the hot-wire indicating TESTING AMMETERS 287 instruments that the indications are proportional to 7^ when di- rect current is flowing, and to the average value of P when alter- nating current is being measured. The indications of the instrument are correct effective values when the instrument is used on alternating-current circuits. The electrodynamometer when standardized on direct current, indicates effective values when used for measuring alternating currents. When the two coils are connected in series, the torque exerted upon the moving system, for a given relative position of the coils, is proportional to the square of the current as already pointed out, and the torque is independent of the direction of the current. Most makes of this type of instrument give read- ings of equal accuracy on either direct or alternating currents of ordinary commercial frequencies and wave form. Owing to eddy currents in surrounding metal, and non-uniformity of current distribution in conductors, some makes are subject to slight errors on even commercial frequencies, and on circuits of high frequen- cies the same causes will produce errors in the readings of all electrodynamometer type instruments. In addition to the foregoing, the electrodynamometer ammeter has certain limitations. If the current is carried into and out of the moving coil by the usual spiral springs only small currents may be used without injury to the springs. In one of the earliest forms the current is taken into and out of the moving coil by mercury cups; in the Kelvin balance the axis about which the moving system turns is horizontal, and ligaments of fine wire are used as supports and conductors. Both of these instruments are slow and inconvenient to use and require that the current to be measured be quite steady. The readings of the Kelvin balance change appreciably with heating, when kept in circuit for any length of time. The balances also have frequency errors which increase with the ampere capacity of the balance. Several European makers arrange the fixed and movable coils in parallel so that the latter carry only a small part of the current to be measured. In order to avoid errors in the division of the current, due to inductance, the ratios of the inductance to the resistance of each coil are made small and as nearly equal as possible by adding non-inductive resistances to each coil. These instruments are suitable for checking alternating-current ammeters which cannot be accurately caUbrated with direct current. Both the fixed and movable coils of the electrodynamometer 288 ELECTRICAL METERS voltmeter are made of fine wire and connected in series with a non-inductive high resistance. The high-resistance multipUer reduces to a low value the time constant (ratio of inductance to resistance) of the electrodynamometer coils, and, hence, well- made voltmeters of this type, calibrated on direct current, show practically negligible errors on commercial alternating-current circuits. These instruments, if properly made, are suitable for checking other working instruments. Since alternating-current voltmeters require considerably larger currents than the moving-coil direct-current types, some provision should be made for ventilation. Unless this provision is made, the relatively large current develops considerable heat, which accumulates, raising the temperature of the springs and other parts of the instruments and affecting the readings. For very accurate work the series resistance should be mounted sepa- rately from the instrument and ventilated. 248. Calibration of Altemating-ciurent Ammeters. — From the foregoing discussion, it is evident that some types of alternating- current ammeters can be calibrated in exactly the same manner as direct-current ammeters. The soft-iron and induction-type ammeters should, however, be calibrated on alternating current of the same frequency as that on which they are to be used. The most satisfactory method of calibrating these instruments is by the use of an intermediate direct-current alternating-current standard, such as a hot-wire ammeter or an electrodynamometer. A convenient method of connections for such tests is shown in Fig. 240. The diagram shows a standard direct-current ammeter connected to a source of direct-current electromotive force. By means of a double-throw switch the instrument C, which may be an electrodynamometer or hot-wire ammeter, can be connected in series first with the direct-current ammeter, and then with the alternating-current ammeter to be calibrated. The instrument C thus acts as an intermediate standard, and if it is a hot-wire ammeter, its zero reading should be maintained. If the pointer does not return to zero, it may be set to zero by means of the ad- justing screw. For measuring high-frequency alternating currents of low value, the Duddell thermo-ammeter described in a previous chapter is very convenient. Its chief advantage lies in the fact that it can be calibrated on direct current and when so calibrated will indicate correct effective values of alternating current of any TESTING AMMETERS 289 frequency or wave form. Furthermore, it has very little self- induction or capacity and may be used as an ammeter or volt- aC3tonetini Ammeter A.C Am meter x> be calibrvit- o r\ AC. Supp/y o A.C.-D.C.Ammefer Pig. 240. meter, according to whether it is constructed with a high- or low-resistance heater. CHAPTER XVIII TESTING VOLTMETERS, WATTMETERS, POWER- FACTOR, AND FREQUENCY METERS 249. Introduction.- — Some of the most common and convenient methods of checking ammeters are, with shght modifications, appHcable to voltmeter caUbration as well, the main difference being in the manner of connecting the instrument to circuit, and the necessity of some means of adjusting the pressure instead of current. 260. Comparison of Direct-current Voltmeters. — Fig. 241 shows the connections for comparing a voltmeter Vi with the standard voltmeter ¥2- The standard voltmeter discussed in Article 245 wvwy\A Fig. 241. is well suited for direct-current low-range voltmeter tests. As is clear from the diagram, the two instruments are connected in parallel with each other, and in series with a high resistance. Different readings are obtained by varying the series resistance. As pointed out in the discussion on indicating voltmeters, the deflection or indication of the voltmeter is proportional to the current through the instrument. This current, under constant pressure, is determined by the resistance in the circuit. If R„ is the resistance of voltmeter, R the series resistance, and E the electromotive force, the deflection may be expressed by d = K E R + Rv From this it is evident that the deflection will depend upon R, 290 TESTING METERS 291 and that increasing R decreases the indication of the instrument. The value of R must be high in order to get a low reading if E is large. Thus, to reduce the reading one-half, the value of R must be equal to Rv. If it is not convenient to provide a large enough series resistance for a sufficient number of readings, the connections may be modi- fied as shown in Fig. 242. To get the maximum desired deflection the two voltmeters are connected across a sufiicient number of lamps in series. For lower readings, the voltmeter connections are changed so as to include one lamp less. The deflection in each case will be determined by the voltage drop across the num- ber of lamps included between the voltmeter terminals, so long as the current through the lamps remains constant. Thus, if r is the resistance of one lamp, I the current, the voltage drop across one lamp is Ir, across two lamps 2Ir, etc. / £ J ^ ^ 6 oooooo Ata/ns f^ Fig. 242. Where it is possible to vary the electromotive force of the source, the voltmeters may be connected as shown in Fig. 241, with R omitted. Different readings are then obtained by chang- ing the excitation of the generator, if that is used, or by changing the number of cells in series, if a storage battery is used. Both instruments must be left in the circuit when readings are taken if the connections of Fig. 241 are used. Both instruments should also be read at the same time. When multipliers and leads are used, they should be checked with the instrument for which they are intended. 261. Potentiometer Method. — The most accurate method of checking voltmeters is by means of the potentiometer. The de- flection potentiometer is especially well adapted to this class of work. If the procedure outlined in Article 246 is followed, the checking may be done accurately and rapidly. The correction curve. Fig. 238, may be plotted as the work of checking proceeds. 292 ELECTRICAL METERS The connections for such a test are the same as shown for the voltage coil of wattmeter, Fig. 227, the current line being dis- connected. 252. Testing Alternating-current Voltmeters. — Alternating- current voltmeters, whose indications are not affected by fre- quency and wave form, may be compared in the manner just explained. For calibrating induction voltmeters, an intermediate standard is most convenient. The connections for an intermediate standard are shown in Fig. 243, where V is either a hot-wire voltmeter or some other instrument unaffected by frequency and wave form; Vi is a direct- current standard and V2 the alternating-current voltmeter to be tested. The connections of the diagram are practically the same Fig. 243. as those of Fig. 241. That is, the voltmeters are connected in series with a high resistance R, and the source of electromotive force. Different readings are obtained by changing R. The dia- gram of Fig. 244 shows a system of connections similar to those of Fig. 242. In addition to the two-pole double-throw switch, a single-pole double-throw switch is most convenient to use. In place of this, however, two single-pole single-throw switches will answer. In case this system of connections is used, R may be most conveniently made up of lamps in series, and different read- ings obtained by changing the connection a. When the double-pole switch S is closed to the right, the inter- mediate standard and direct-current voltmeter are connected in parallel to the direct-current circuit; and when the switch is closed TESTING METERS 293 to the left, the intermediate standard and alternating-current voltmeter are connected in parallel to the alternating-current circuit. The single-pole switch must be changed every time the main switch S is changed. 253. Calibration Curves. — CaUbration curves should be drawn for voltmeters in the same way as for ammeters. The following table will show how to arrange the data obtained from a volt- meter test. Fig. 244. EXAMPLE Test No. 2.— Test of voltmeter. Apparatus. — Weston direct-current voltmeter No. 19,229.' Weston laboratory standard voltmeter No. 316. Lamp bank. Temperature 22°C. Table IV Standard Instrument tested Correction Remarks 75 80.0 83.0 88.0 «7.0 111.0 116.5 132.0 138.5 147.0 -5.0 -2.0 0.0 + 1.0 +1.0 + 1.5 +2.0 +2.5 +3.0 See curve, Fig. 245 81 88 98 112 118 134 141 150 Calibration curves for eight switchboard, moving-coil perma- nent-magnet type of voltmeters are given in Fig. 246. Curve A shows that the controlling spring was too strong, or else the ' Students had used this voltmeter very carelessly. 294 ELECTRICAL METERS magnetic field too weak for the scale used. The errors as a whole are small. . — -^ ^ O-**^ *" ? y /^ ^ / \ Vb/t 7ief\r /^a ngs mo i/o 120 /jo /40 /so Pig. 245. ea 40 eo eo /eo /eo /■♦a /IB /t ' * ~~* H- ^ •-H \ h- f* r 5 ^-e.0 (^«-H ^- ^— > f ^\/^. /=■ -^.0 '* "* — , r— e '"^ ' ^ ►— ( ^^ >— H > t > £ '* 6 ,P o,. /(. w /i 'tf /* W /< o Pig. 246. 264. Test of Electrodynamometer-type Wattmeter. — The indications of wattmeters are proportional to the product of amperes and volts supplied. On direct currents, the product of TESTING METERS 295 amperes and volts gives the correct power, but on alternating currents this product must be multiplied by the power-factor of the circuit. This, however, is not a serious objection, for when a wattmeter is calibrated with direct current it indicates correct power when used with alternating current, provided the induct- ance of the pressure coil is negligible. This fact was demonstrated in Chapter X. A wattmeter should indicate correct power supplied to a circuit when either the current, or pressure, or both, vary in value within their respective limits stated on the instrument. In connecting a wattmeter to the testing circuit, provision must be made for varying both the current and electromotive force, and for measur- ing these accurately. This is best done by connecting the instruments as indicated in Fig. 247. In this diagram, B represents a storage battery or other source of electromo- tive force ; the battery is shunted by a high resistance, R, to one terminal of which is connected one terminal of the potential coil of the wattmeter Wm, while the other terminal of the wattmeter is connected to a movable contact K, The current coil of the wattmeter is connected in series with the load L and ammeter Am. L may be the adjustable lamp bank already described. A standardized voltmeter Vm is connected in parallel with the potential coil of the wattmeter. When compensated wattmeters are tested, the independent connection is used for potential con- nection; this cuts out the compensating coil as is evident from Fig. 82. When the connections are made as shown, three separate tests can be made as follows: 1. With constant voltage and variable current. 2. With variable voltage and constant current. 3. With variable voltage and variable current. To make the test with constant voltage, carefully read the instruments, all circuits being opened. Insert the smallest load desired and close the switch S. By inserting a smaller or greater number of lamps, the desired value of current can be obtained. 29 Pig. 247. 296 ELECTRICAL METERS. Close K and move it along until the voltmeter indicates the proper voltage. To obtain reading for different currents, vary the number of lamps. For variable-voltage test, adjust the current through the ammeter for the maximum desired value. Move K so as to get the lowest voltage desired. For other readings move K until a sufficient number up to maximum is obtained, the cur- rent in the meantime is kept constant. For variable current and voltage, adjust the number of lamps and move K until suitable readings on the voltmeter and ammeter are obtained. For different readings change these adjustments. In each case, the three instruments should be read simultaneously. The re- sults may be tabulated as follows: EXAMPLE Test 3. — Calibration of wattmeter. Apparatus. — Weston wattmeter No. 4,263.' Standard voltmeter No. 316. Standardized ammeter No. 21,131. Lamp bank and rheostat. Temperature 22.5°C. Table V Voltmeter reading Cor- rected volts Ammeter reading Cor- rected amperes True watts Watt- meter reading Correc- tion Remarks 110 111.5 111.5 111.5 111.5 111.5 111.5 111.5 111.5 2.50 4.50 6.50 8.70 13.00 17.50 22.00 27.00 2.75 4.95 7.20 9.57 14.35 19.25 24.00 29.70 306.62 551.92 802.80 1,067.50 1,600.00 2,137.00 2,675.00 3,212.50 283.90 511.00 747.00 1,000.00 1,500.00 2,000.00 2,500.00 3,000.00 +22.7 40.9 65.8 67.5 100.0 137.0 175.0 212.5 110 110 110 110 110 110 no Curve, Fig. 248 Fig. 24.8 shows the correction to be applied at any wattmeter reading with constant voltage and changing current. Similar curves may be plotted for the other two cases, viz., when current is kept constant and voltage is changed, and when both current and voltage are varied. The foregoing method of calibration applies only to watt- meters whose indications are independent of frequency and wave ' This wattmeter had received rough and severe use by students. TESTING METERS 297 form. Induction wattmeters cannot be calibrated on direct current. Wattmeters of this type are most conveniently cali- £30 ^ ■ § ^^ 1 ^^ ^ ^ ^ -^ -^ l4?///7 ?/■«>/■ Hec c/ing 3 t£00 I6O0 i^OOO Fig. 248. brated by placing them in circuit with an electrodynamometer wattmeter which has previously been standardized. A good Fia. 249. instrument for this purpose is the Watt dynamometer shown in Fig. 249. Each phase of a polyphase wattmeter must be calibrated separately. A diagram of connections for testing 298 ELECTRICAL METERS induction wattmeters is shown in Fig. 250, where Ws represents the standardized wattmeter and Wi the induction instrument to be tested. The current through the potential coil is partly determined by the frequency of the alternating current under constant voltage, and hence the frequency at which the instru- ment was calibrated should always be recorded. _w_ Loacf Line l^s Fig. 250. 255. Testing Single-phase Power-factor Meters. — The power- factor of a circuit has been defined as the ratio of the true power to the apparent power being delivered by an alternating current. nm Wm Vm olOlo W.C. Pig."' 251. If 1 and E are the effective values of current and pressure re- spectively, the power is given by the expression W = KIE = IE cos e, where K, or cos d is called the power-factor. Thus K = IXE ^ ^^^ ^® measured by means of a standard wattmeter TESTING METERS 299 and I and E by means of a suitable ammeter and voltmeter. The correct power-factor can thus be calculated from the readings of three standardized instruments, wattmeter, ammeter, and voltmeter, connected as in the diagram of Fig. 251. The cor- rection to be applied is then obtained by subtracting the indicated power-factor from the calculated power-factor. In order to use this method for calibrating a single-phase power-factor meter, the load L must be inductive and variable. The methods of ob- taining loads of variable power-factor are described in Chapter XX. At this point it may be noted that a small induction or synchronous motor can be used for the inductive load. The power-factor of the induction motor may be varied by loading it more or less, and the power-factor of the synchronous motor may be varied by varying its field excitation. This is not the most satisfactory method, as the range through which power- factor can be varied is limited. 256. Testing Polyphase Power-factor Meters. — When the separate circuits of a polyphase system have the same power- factor, the power-factor of the whole system is equal to the power- factor of one of the phases. When the load is unbalanced so that the separate phases have different power-factors, there is no one power-factor that has a definite value or physical significance. The power-factors of the separate phases of a three-phase system are cos Q\, cos di, and cos ^3, while by definition the power-factor of the system is pf^j + ^2 + Wi Power-factor = -^tt — , -r, r — 1 n t • The polyphase meter, iiiii -|- £12X2 + -C's-'a however, gives the mean of cos 6i + cos 62 + cos 63- The power- factor as given by definition is evidently not the same as that indicated by meter. When the load is balanced, the power- factor is Power-i actor = VsEJi ^ZEI where W represents the power expended in balanced load, E the voltage between mains, and I the current in one main. To test such an instrument on balanced load, it is sufficient to deter- mine the power-factor of one phase and compare that with the instrument indication. For tests of polyphase power-factor meters, the testing apparatus necessary are a standardized am- meter, voltmeter, and wattmeter. These must be connected to 300 ELECTRICAL METERS "^^^ 'EX^M Z" r To am neter -o- each phase successively in the manner shown in Fig. 251. Pro- visions should be made for transferring the instrument connec- tions from one phase to another without disturbing the flow of energy. This is readily accomplished by the aid of a polyphase meterboard shown in Fig. 252. While the test is under way, some characteristics of the meter may also be observed. Disconnect the potential circuit, and observe the rotation of the vane under the influence of the revolving field produced by the series windings alone. Reverse two of the series connections and observe the effect. The revolving field of an induction motor will behave in a similar manner. Reverse the potential connections and observe the effect. Can you explain this? Polyphase power-factor indicators will give correct indications only on balanced circuits, although slight unbalancing will not greatly affect the reading. Determine what effect an unbalanced load has on the indication. The Westinghouse Electric and Manu- facturing Co. suggests the following method for checking their instru- ments: The moving parts should be perfectly balanced; that is, when no current is passing through the coils, the pointer should remain in any position in which it is placed. The instrument should now be cor- rectly connected to the circuit in the usual manner with the exception that the wire to the lower left-hand binding post should remain disconnected. If the meter is correct in calibra- tion, the pointer, with full-load current on the meter, will come to rest at a position coinciding with a red line in the upper left- hand part of the scale. Should the pointer not come to rest at this point, it should be shifted on the shaft until it rests on the red line. Care should be taken not to disturb the balance by moving the pointer. This procedure simply insures the main- tenance of the original calibration. 257. Testing Frequency Meters. — The frequency of an alter- nating current depends upon the speed and number of poles of the generator. Thus, if the generator has p field poles and makes n revolutions per minute the frequency is Fig. 252. 7? ?l / = 2 -^ fiO ''y^^®® P^"^ second. TESTING METERS 301 To test the accuracy of a frequency meter it is only necessary to measure the speed of the generator, count the field poles and calculate the correct frequency by the above formula. The speed can easily be determined by means of an accurate tachometer or speed counter. Any inaccuracy in the resonance type of frequency meter can be corrected by filing off, or adding to the solder weight at the top of the reed. It is not advisable for an inexperienced person to attempt this. In place of a calibration curve it is preferable to arrange a table showing the instrument indication and correct frequency. The induction type of frequency meter may be calibrated in exactly the same way, but adjustment is made by varying the series resistance until the instrument reads correctly. 258. Testing Recording Meters.— Since recording instruments are mainly modified forms of indicating meters, they may be tested in exactly the same way as indicating meters of the same type. CHAPTER XIX TESTING WATT-HOUR METERS 259. Introduction. — In order that higher efficiency in the operation of watt-hour meters may be maintained, not only the most reliable meters must be used, but constant vigilance is neces- sary in keeping these meters accurate. For this purpose, the meter departments of some companies are equipped with the highest grade of primary standards and all necessary appliances for checking the accuracy of the secondary standards which are employed in meter testing. To the secondary standards already mentioned should be added the rotating standard watt-hour meter. 260. Rotating Standard Watt-hour Meter. — The instrument to which has been given the name "rotating standard" is at best only a secondary standard. The principles of operation of the rotating standard meter are the same as those of the service watt-hour meters, the construction, however, is modified to meet certain conditions. The conditions that necessitated changes in construction are portability, wide range of current capacity, and ease of determining the number of revolutions. The first con- dition is fulfilled by omitting the iron case and enclosing the operating parts of the meter in a carrying case as shown in Fig. 253. While it is not difficult to make the series winding so that different loads might be safely carried, for accuracy and rapidity of testing, it is necessary to construct the series coils in such a manner that the torque will be the same at different loads. This is accomplished by making the current coils in sections, and mounting the sections so that they can be connected in series or parallel. The number of ampere-turns of the series coils are made equal at different full-loads by either a sliding contact, or by changing the external connections. The field windings are usually for full-loads of 1, 5, 10, 20, and 40 amp., or for 1, 5, 10, 50, and 100 amp. The last condition is fulfilled by affixing a pointer to the end 30 303 304 ELECTRICAL METERS of the shaft. This pointer moves over a dial graduated into 100 parts making it possible to read to 3ioo of a revolution, and even closer. The whole number of revolutions is indicated by two smaller pointers, plainly shown in Fig. 253. Fig. 254 shows a side view of the Duncan rotating standard watt-hour meter with case removed. In Fig. 255 is shown a General Electric induction test meter. The figures plainly show the similarity between the TESTING WATT -HOUR METERS 305 regular service meter and the test meter as the rotating standard should be called. The use of the portable standard watt-hour meter has several advantages, among which may be mentioned: 1. The use of only one instrument greatly facilitates the testing of meters in service. 2. Both test and tested meters are subjected to the same conditions; and hence, any variation in load during the test is automatically corrected bj^ the test meter. 3. Only one man is necessary for testing, as the time of starting and stopping the test meter may be controlled by a push button. Fig. 254. 4. The portable test watt-hour meters are more rugged than indicating instruments, and consequently, they will stand harder usage. Against these advantages must be placed the fact that the results obtained are liable to be less accurate than those obtained by the use of well-calibrated indicating instruments. 261. Meter Timing Device. — A very ingenious method of determining the correct interval of time that energy is flowing through a meter under test has been devised by Mr. F. A. Kartak, Director of the Standards Laboratory, University of Wisconsin, 306 ELECTRICAL METERS A simplified diagram of the essential features of the device are shown in Fig. 256. The apparatus automatically closes and opens the voltage circuit of the meter under test. The controlling element is a standard seconds-beating clock whose pendulum P operates a three-point magnetic switch. This switch consists of two per- manent magnets, M and M', one of which is mounted at the lower end of the pendulum and swings with the pendulum above the other magnet M' which is pivoted so that as the pendulum Pig. 255. swings the lower magnet makes contact first with point C and then with point C in each of which positions it remains until it is moved on the return swing of the pendulum. When the pendulum swings to the right, the circuit of battery B is closed at C and relay R is magnetized and its contacts are closed against the action of the spring S. When this secondary cir- cuit is closed, the electromagnet ilfj is energized with a conse- quent forward movement of its armature. This movement of the armature rotates the ratchet wheel Ra one step. TESTING WATT-HOUR METERS 307 Upon the shaft of the ratchet wheel is mounted an insulated selective switch. This switch consists of a circular disk of insulating material carrying on its edge two contact points Ki and K2. These contact points are connected to two slip rings and then to the circuit by means of brushes. The rotation of the ratchet wheel thus moves forward the contact points on the insulating disk. When Ki comes into contact with brush /i, and the magnetic switch M' closes the circuit at C, leg Li of the differential relay DR is energized, attracting the armature A, depressing the Meter ^Potential Qrcoit of Meter Under Test Fig. 256. needle N into the mercury cup Hg, and closing the voltage circuit of the watt-hour meter. This voltage circuit remains closed until contact K2 is moved forward and closes the circuit with brush /2, and M' again comes into contact with C, when the leg Li of the differential relay is energized with a consequent opening of the voltage circuit of the watt-hour meter. The duration of the energy flow through the meter is thus determined by the in- terval of time between the closing of the circuits by Errand Ks at /i and fi respectively. This interval of time can be varied by changing the space between Ki and K2. The use of the stop 308 ELECTRICAL METERS watch with the accompanying inaccuracies is thus eliminated and a much more accurate measurement can be made. 262. Kinds of Tests. — The meter committee of the National Electric Light Association recommends that in view of the diver- sity of conditions, and the lack of recognized standard testing methods, meter tests be classified as follows: 1. Shop tests. 5. Inquiry tests. 2. Installation tests. 6. Retests. 3. Periodic tests. 7. Repair tests. 4. Complaint tests. 8. Special tests. 263. Shop Tests. — Upon the receipt of the meters from manu- facturers, also when removed from service and before being placed in the stock room, all meters should be carefully examined and tested. Any defects that may be discovered should be cor- rected at that time. These tests, preliminary to installation or storing, are called shop tests. 264. Installation Tests. — Even if a meter is found to be correct in the shop, it is not safe to assume that it will be correct after being placed in service, and therefore, a test after installation is necessary. In the case of commutator meters, a test is impera- tive. One good plan is to inspect the meter immediately after being connected to service, and then after about 4 weeks test the meter to determine its percentage of accuracy. The commutator of a new meter is not always in good working condition when installed and it is advisable to place the meter in service for a time before making a final test. Then again, acci- dents affecting the accuracy of the meter are liable to occur during the installation of the meter and it is necessary to deter- mine whether the accuracy of the meter has been affected. Induction meters should be tested as soon after their installation as possible. The best method of making installation tests is by means of a standardized portable watt-hour meter. 265. Periodic Tests. — No matter how good the construction of a meter, nor how accurate its registration, its accuracy will diminish with time. Tests at regular intervals are, therefore, necessary to determine whether the permissible error is not exceeded. Those periodic tests should be made at intervals to suit the circumstances. Commutator meters, being more liable to be- TESTING WATT-HOUR METERS 309 come inaccurate, should be tested more frequently than induction meters whose rugged construction and absence of commutator makes them immune to certain troubles. No definite rule can be formulated for determining the interval of time between periodic tests of different capacities of meters and for different classes of business, yet every company should appreciate the necessity for testing every class of meters before its maximum error exceeds the permissible limits. The interval between tests must be deter- mined by experience, cost of metering, amount of bill, etc. 266. Complaint Tests. — When a consumer complains of his bill, it is frequently customary to test the meter unless a test has been made very recently. Complaint tests are conducted in the usual manner, except that it is customary to test the meter, not merely on light and full loads, but also on the other loads, especially on the normal load or load most generally used. 267. Inquiry Tests. — Inquiry tests are tests ordered by the company itself before the bill is rendered, to determine whether or not the meter has been operating properly. 268. Retests. — Retests are tests made before current is reintroduced to meter which has been out of service for a long time; or if the meter has been opened by any one not authorized; or if the meter has been moved or reconnected. 269. Repair Tests. — Meters that have been repaired in service should be tested immediately after the completion of the repairs. Such tests are properly termed repair tests. 270. Special Tests. — Any tests not properly coming under any of the foregoing headings may be classed as special tests. 271. Meter Constants. — Since the number of revolutions of the meter disk is merely proportional to the energy that has passed, some constant must be used to convert the number of revolutions into watt-hours or kilowatt-hours. Two kinds of constants are used in practice, namely — dial constant, and test constant. 272. Dial Constant. — On large-capacity meters the difference between any two readings seldom gives the watt-hours directly. To get the energy that has been registered, the difference between the dial statements must be multiplied by a constant which is usually marked on the dial. This is known as the dial constant. It has different values for meters of different capacities. 273. Test Constant. — Manufacturers of meters usually stamp or print upon some part of the meter a constant which is used in 310 ELECTRICAL METERS testing, but as there is no uniformity in the meaning of this constant, its significance must be explained. 274. Watt-hour Constant. — Since the meter registers in watt- hours, for every revolution of the disk, a definite quantity of energy must have been delivered to the load circuit. This energy, in watt-hours corresponding to one revolution of the disk, is called the watt-hour constant. 275. Watt-minute or Watt-second Constant. — A watt-hour is the energy delivered by 1 watt in 1 hr. ; similarly, a watt-minute, or watt-second, is the energy or work done by 1 watt in 1 min. or 1 sec, respectively. A watt-minute is thus equal to }4o watt- hr., and a watt-second equal to M,600 watt-hr., and hence, the watt-minute constant is equal to 60 X watt-hour constant, and a watt-second constant is equal to 3,600 X watt-hour constant. Let Kh = watt-hour constant, Km = watt-minute constant, and Ks = watt-second constant, then Ks = 3,600^^ = 60 X^. The test constant as used by manufacturers is either one of these or a multiple of one of these constants. 276. Use of Constant in Testing. — The accuracy of a meter is expressed by the ratio of its indication to the actual watt-hours in per centw In algebraic. symbols this may be expressed by , „„ , , meter watt-hours ^ , 100 X actual watt-hours = Percentage of accuracy. The numerator is, of course, the indication of the watt-hour meter during a given time, while the denominator is the actual number of watt-hours, as measured by standard instruments. If the actual watt-hours are determined by means of an indicating wattmeter, the indication will have to be multiplied by the time during which the observations were made. Thus, the actual watts as given by the indicating instruments multiplied by r/3,600, will give the actual watt-hours. T is the duration of test in seconds, and 3,600 is the number of seconds in 1 hr. It is usually impossible to determine accurately the meter watt-hours for a short time from the dial indications of the meter, and, hence, in practice the number of revolutions of the disk during a definite time is determined by means of a stop watch or other timing device. The meter watt-hours are then computed as above. ,i^c TESTING WATT-HOUR METERS 311 Since the watt-hour constant has been defined as the number of watt-hours, corresponding to one revolution of the disk, the total number of watt-hours will be equal to the watt-hour con- stant times the number of revolutions, or watt-hours = Kh X R where R is the number of revolutions counted in time T. We can, therefore, write T Meter watts X o-qqq = Kh X R Tv/r . ^. KhXRX 3,600 or Meter watts = —^ This is the standard formula as used, in one form or another, by all meter manufacturers. If all meter manufacturers used this formula, the watt-hour constant would be the test constant, but as different manufacturers use different modifications, this simple relation does not hold in every case. The constants as used by the various companies are: General Electric Co. : Test constant = watt-hour constant or Kh = Kg. Duncan Electric Manufacturing Co.: Test constant = watt-minute constant Westinghouse Electric and Manufacturing Co. : Test constant = watt-second constant Fort Wayne Electric Works: Test constant = 36 times the watt-hour constant 1^ Kf or K, = 3g- Where Kh represents the watt-hour constant and Kg, Ka, K„, Kf, represent the test constants of the General Electric, Duncan, Westinghouse, and Fort Wayne companies, respectively. 312 ELECTRICAL METERS If a rotating standard watt-hour meter has been used for determining the actual energy passed through the meter under test, the percentage of accuracy is given by ,^„ RXK (of meter under test) , . 100 R'XK' (of standard) = Percentage of accuracy. R and K are the number of revolutions and constant of the meter under test, while R' and K' are the corresponding quantities of the rotating standard. It is thus evident that before the above formula can be used, K and K' will have to be reduced to the same basis. That is, a Westinghouse rotating standard cannot be used to test a Fort Wayne meter until the constants have been reduced either to watt-hours or watt-seconds (see Table VI). 277. Methods of Loading. — In practice there are several differ- ent methods of loading meters under test. The most common methods are: 1. The consumer's load. 2. Portable lamp bank. 3. A specially designed and con- structed load box. 4 Portable storage batteries. 5. Step-down transformers. 278. The Consumer's Load.— While Fig. 257. this method is convenient, in that little accessory apparatus is necessary, the annoyance to the consumer and the liability to misunderstand- ing make it advisable to avoid this method as much as possible. 279. Portable Lamp-bank Method. — One form of lamp bank which may be used for this purpose has been suggested. These lamps are operated at the lamp voltage and the load is changed by changing the number of lamps in the circuit. 280. Special Load-box Method. — ^Load boxes may be merely self-contained non-inductive resistances to which may be attached indicating instruments. One form of such a load box is shown in Fig. 257 which is known as the Knopp load box. This is a variable resistance box upon which is mounted an indicating ammeter. The resistance box has several coils which may be connected in different ways for different loads. The exact power consumption under a given voltage may be predetermined and marked on the box. In series with the loading resistance is connected a second resistance whose value may be varied by sliding contacts. By the use of this second resistance the voltage TESTING WATT-HOUR METERS 313 drop across the load coils may be made equal to the voltage at which the power consumption of the coils was determined. The pressure coil of the watt-hour meter is connected so that the voltage impressed upon the meter is the same as that impressed upon the load coils. The reading of the ammeter is thus suffi- cient for determining the load. Fig. 258 shows the internal connections of the Knopp load box. When the box is to be used on 110- volt circuits, the plugs 0, a, b, and c, are used. On 220- volt circuits additional resistance is connected in series by using plugs 0', a', V, and c'. The Knopp load box may be used on either direct-current or alternating-current circuits. Source V/atthour Meter Ammefer AAAA/WW . .rAAAAAlAA/^ ■— ^*-' ' ^l^(\AAAAA/~- ■— ^-1 ^TOffi LaaAaaa/i L-A/VKAAA/ Fig. 258. Volt-, mpera Meter Bofrert/ ffiSBSSSHBh Plug Resistance \Anr7 able Potential Heahfot □ Wat thou r t^ter Pig. 259. 281. Portable Storage-battery Method. — For testing direct- current meters on the consumer's premises the portable storage battery has many advantages. The load current is supplied at a low voltage and hence the energy required for making the test is much less than when the load current is taken from the line. Any desired current can be obtained in a simple manner, and when once the adjustments are made, the current will remain practically constant. For ease of manipulation and rapidity of operation, some regulating device must be used with the battery. One 314 ELECTRICAL METERS good arrangement of resistances is shown in diagram, Fig. 259. Other devices can easily be designed. Fig. 260. 282. Low-voltage Transformer Method. — There are on the market several different makes of low-voltage transformers com- bined with resistances for alternating-current meter testing. //O Vc/t^ I 7b Line (V O n Fig. 261. The general principles of all are the same, hence only one will be described. The appearance of the RolUnson load box is shown in Fig. 260, the internal connections of which are shown in Fig. 261. The diagram clearly shows that the load box is primarily TESTING WATT-HOUR METERS 315 a step-down auto-transformer, the secondary of which supplies current to the series coils of the tested and testing meters. The resistances for controlling the voltage impressed on the primary- are El, Ra, and the circular-dial rheostat. The load current is thus varied by connecting these resistances in series or parallel by adjusting the rheostat, and by connecting in the load a greater or smaller number of secondary turns. The manner of connecting the tested and testing meters to the load box is shown in Fig. 262. -3 ^ >. , JJ » u u — c Meftr Officer Tiat Starx^Brv/ Meftr Fig. 262. Where step-down transformers are used, it is advisable first to make a thorough test of the influence of the transformer upon the power-factor. The power-factor of the testing circuit will in most cases be less than unity and under extreme conditions unduly low power-factors may be obtained. It is thus necessary to test all such load boxes for power-factor under working conditions. 283. Determination of Watt-hour Constant, Experimentally. — To determine Kk, for a direct-current watt-hour meter experi- mentally, connect the instruments as shown in Fig. 263, where 316 ELECTRICAL METERS M represents a direct-current integrating meter, VM a voltmeter, and MVM a standard millivoltmeter with its shunt S. The source of power is preferably a storage battery. Both the pressure and current are kept constant and the exact time of a definite number of revolutions is determined by means of the stop watch. The current is obtained from the millivoltmeter indications, divided by the resistance of the shunt. K is then calculated from watts X T K = R ^\ Loot/ Pig. 263. 284. Method of Procedtirie, — ^Before taking any readings, enough time must elapse for the pressure coil to reach normal temperature. This is true of both direct-current and alternating- current meters. This time can be shortened considerably if some provision is made for subjecting the pressure coil to double voltage for a short period. This can easily be done on three- wire circuits, where pressure coils are connected between neutral and one main. Before taking any readings, make a white mark on the disk, adjust the voltage to the proper value, and insert all of the load resistance where a variable reistance is used. If the lamp bank is used, insert three or four lamps in series, and gradu- ally increase the current until the armature commences to rotate. Repeat this three or four times and take the average of the currents. All values of the current below this value are not recorded by the meter, since they do not cause rotation of the armature at the normal voltage. Adjust the resistance of lamps so that the full-load current passes through the meter, count the revolutions in 1 min. or some other suitable interval of time. TESTING WATT-HOUR METERS 317 Repeat the test with decreasing values of load current. Care must be taken that the speed is not affected by external causes, such as air draughts, touching with the hand, etc. If the test constant, as given by the manufacturers, is not given in watt- hours, it can readily be obtained by means of relations already given. This constant should be determined at different loads and different temperatures. When this is done, it will be observed that the value of the ^ constant depends to some ex- tent upon the temperature and load. A diagram show- ing this relation for a com- mutator-type watt-hour meter is shown in Fig. 264. It will be observed that the constant at any given temperature first decreases to a minimum and then increases with increase in load. This increase is even more prominent at overloads. A change in temperature has a similar effect, namely, as the temperature increases the constant, K, decreases. a4 ae LOAD Fia. 264. ^A r c s OOOQ III-—- H|lF A/wyw-* Fig. 265. In Fig. 263 a storage battery is represented as the source of current for the series coils. For testing the commutator type, or direct-current watt-hour meters, it is a good plan to provide a few cells of a storage battery, preferably of the portable form, for supplying the load current, and many small cells for the excitation of the voltage circuit. When two sources of pressure 318 ELECTRICAL METERS Table VI. — Table Testing Constants op Standard Types op Watt- hour Meters Capacity of meters in amperes Sangamo types "F" and "D" Testing constant 100-125 volts Watt- Watt- houis seconds 200-250 volts Watt- Watt- liours seconds G. E. types "C6," "J2," and "D2" Testing constant 100-120 volts Watt- Watt- bours seconds 200-220 volts Watt- Watt- hours seconds 2K 3 6 5 10 15 20 25 30 40 50 60 75 80 100 150 200 300 H 2 2H 6K 10 13M 20 1,800 "F" 2,400 "D" 2,400 4,800 7,200 9,600 14,400 19,200 24,000 36,000 48,000 72,000 450 1 m IH 2H 4 5>^ 8 105^ 13K 20 26?^ 40 3,600 "F" 4,800 "D" 4,800 9,000 14,400 19,200 28,800 38,400 48,000 72,000 96,000 144,000 2 3 4 6 12>i! 720 1,440 2,160 3,600 7,200 10,800 14,400 21,600 45,000 H 4 6 12K 25 900 1,440 2,700 4,600 7,200 14,400 21,600 27,000 45,000 90,000 Table VI — Continued G. E. types "J," ' "DN," JI," "JN and "DI ,, ..pj,j .. G. E. type-"I" Capacity of meters in amperes Testing constant Testing constant 100-101 volts 200-220 volts 100-130 volts 200-260 volts Watt- Watt- Watt- Watt- Watt- Watt- Watt- Watt- hours seconds hours seconds hours seconds hours seconds 2M 3 H 720 H 1,440 H 720 H 1,440 5 M 1,800 1 3,600 51o 1,080 H 2,160 10 >i 1,800 1 3,600 'A 2,160 ni 4,500 15 1 3,000 2 7,200 1 3,600 2 7,200 20 25 1 3,600 2 7,200 IH 5,400 3 10,800 30 40 50 2 7,200 4 14,400 3 10,800 6 21,600 60 75 5 18,000 10 36,000 80 100 6 21,600 12H 45,000 150 10 36,000 20 72,000 200 12M 45,000 25 90,000 300 20 72,000 40 144,000 TESTING WATT-HOUR METERS Table VI — Continued 319 Westinghouse types "B" and "C" Fort Wayne type "K" (345,000 and above) Capacity of Testing constant Testing constant meters in amperes 100-110 volts 200-220 volts 110 voIts-2w 220 volt8-2w Watt- hours Watt- seconds Watt- hours Watt- seconds Watt- hours Watt- seconds Watt- hours Watt- seconds 2H 1,200 2,400 4,800 9,600 9,600 H 'l>^ .... "h 1 IM 2 '2H 3?i 5 7M 10 900 1,800 2,700 3,600 4,500 7,200 9,000 13,500 18,000 27,000 36,000 1 IH 2 2H 4 5 10 15 ISH 3 5 S 10 15 2 4 ,400 800 1,800 3,600 5,400 20 25 9 600 7,200 9,000 14,400 30 40 SO 19 200 60 18,000 75 27,000 36,000 54,000 57,000 80 100 150 19 200 200 300 Fable VI — Continued Fort Wayne type "K" (344,999 and less) Gutniann meters Capacity of Testing constant Testing constant meters in amperes 110 voIts-2w 220 volts-2w 50 volts 100 volts Watt- hours Watt- seconds Watt- hours Watt- seconds Watt- hours Watt- seconds Watt- hours Watt- seconds 2M « 1 1 1 2 2 2 3 3 4 6 8 900 900 1,800 3,600 3,600 3,600 7,200 7,200 7,200 10,800 10,800 14,400 21,600 28,800 1 m 2 2 3 4 5 6 8 12 16 1,800 1,800 3,600 5,400 7,200 7,200 9,000 10,800 14,400 18,000 21,600 28,800 43,200 67,600 1 2 2 3 6 3 5 10 15 20 25 30 1,200 1,200 1,800 1 900 1,200 1,200 3,600 40 60 60 3,600 2 7,200 75 80 100 150 200 7,200 7,200 10,800 21,600 2 3 6 7,200 10,800 21,600 31 320 ELECTRICAL METERS Table VI — Continued Duncan meters Columbia meters Capacity of Testing constant Testing constant meters in amperes 100- 125 volts 200-250 volts 110 volts 220 volts Watt- hours Watt- seconds Watt- hours Watt- seconds Watt- hours Watt- seconds Watt- hours Watt- seoonds 2H 3 5 10 15 20 H 450 Vl 1,800 «6 500 Ms 1,000 1 900 1,800 3,600 1 2 1,800 3,600 7,200 Ms 1,000 2,000 3,000 1% 2,000 4,000 6,000 25 30 1 3,600 2 7,200 IMs 5,000 2^ 10,000 40 • > > ■ • > . • 50 60 2 7,200 4 14,400 2J« 10,000 6 Mo 20,000 75 80 3 10,800 6 21,600 4H 15,000 8M 30,000 100 150 200 300 4 6 8 14,400 21,600 28,800 8 12 16 28,800 43,200 57,600 5 54 8M 11 H 16K 20,000 30,000 40,000 60,000 11 H 16 54 22 54 33K 40,000 60,000 80,000 120,000 are used, the connections of the voltmeter and voltage circuit of watt-hour meter are to be made according to Fig. 265. In making the foregoing test, it is best to taks at least three readings at each load, and to vary the load so that the constant may be determined at 10, 25, 50, 100, and 125 per cent, of the load. From data obtained, a curve similar to that shown in Fig. 264 should be drawn. If any reading is wrong, it will easily be detected by the corresponding point not coming on the curve. 285. Test for Percentage of Accuracy. — In commercial practice, it is not often necessary to determine K% or the watt-hour constant, as the test constant is given by the maker, as well as the formula by which the number of revolutions are to be translated into watt-hours. The quantity that is of most interest commercially is the percentage of accuracy which is defined as the ratio of the registered watt-hours, expressed as a percentage, in a given time to the true watt-hours, or kilowatt-hours. That is, the important question is how much too fast or too slow is the meter, rather than the characteristics of the meter. TESTING WATT-HOUR METERS 321 When an ammeter and voltmeter are to be used in testing a direct-current watt-hour meter, the connections shown in Figs. 263 and 265 may be used. The watts registered are calculated from the constant of the meter, number of revolutions of disk, and duration of test, thus : KhXRX 3,600 Meter watts T The true watts are obtained from the readings of the indicating instruments and are equal to I X E. The percentage of accuracy is then equal to lOOi*:* X J? X 3,600 Percentage of accuracy TXIXE It must be remembered that Kh is the watt-hour constant, and as some manufacturers of meters use other constants, the value ^ 5 ^ ^ 1 ^ ^ ^ / / 1 / '^ri. ent L oad oo *o so eo 70 ao 9o too //o i^o lao Pia. 266. of the manufacturer's constant in terms of Kh will first have to be determined before substituting in the above formula. The percentage of accuracy should be determined for 10, 25, 50, 100, and 125 per cent of load, and a curve plotted for the load and percentage of accuracy. . The form of such a curve is shown in Fig. 266. EXAMPLE Test No. 4. — Test of Scheefer direct-current watt-hour meter. Capacity 30 amp. ApTparaius. — Portable wattmeter, Weston. Stop watcli. Lamp bank. Temperature 20°C. 322 ELECTRICAL METERS Table VII Per cent No. revo- Time, Meter Correct Per cent load lutions seconds watts watts accuracy 10 10 185.3 259.0 300 82.5 25 10 68.8 67.5 750 90.2 Poorly com- 50 20 67.3 1,426.0 1,500 95.1 pensated 100 30 50.0 2,880.0 3,000 96.0 for friction. 125 40 53.6 3,581.0 3,750 95.5 Curve, Fig. 266 It is evident from the form of the curve that the friction of the bearings and commutator is not properly compensated at light loads. The speed of the rotat- ing element in a well-designed meter should be proportional to the load. Whether this relation is fulfilled is well shown by the curve of Fig. 267, where the load current is plotted hori- zontally and speed vertically. 286. Test of a Direct-current Three-wire Meter. — The three- wire-direct current meter dif- fers from the two-wire meter in having its series or current coil divided into two coils that are, or should be, exactly alike. These two coils are connected, one in each outside wire of a three-wire circuit, while the common voltage coil may be con- nected between the neutral and an outside wire, or across the outside wires, according to the design of the meter. The limita- tions of the different connections have already been discussed. The second method of connection is shown in Fig. 268 in which CC are the current coils and S the shunt or pressure coil. The connections for testing such a meter are shown in Fig. 269. The current coils are connected in series and also in series with one wire of a two-wire circuit. If potential cells are available, the best plan is to connect the voltage coil to a separate source of electromotive force, as shown, otherwise it may be connected in parallel with the current coils. The operation of the test is TESTING WATT-HOUR METERS 323 the same as other tests that have been described in which a millivoltmeter is used to measure the current and a standard voltmeter to measure the voltage. A wattmeter may be used in place of voltmeter and millivoltmeter. Pig. 268. 287. Test for Balance. — In addition to the foregoing test for balanced load, it is also necessary to determine the effect of each current coil in causing rotation. In a well-designed meter, the coils should supply equal torques. To determine whether the torques are equal, two simple tests may be made. The simplest method consists in connecting the two-current coils in series, but Fig. 269. in such a way that the resulting torques are in opposition. If the two coils exert equal torques, no motion will result. When this is not the case, the armature will rotate either forward or backward, depending upon which coil exerts the greater torque. The resulting speed will undoubtedly be very slow, and for that reason it will be advisable to overload the coils for a short time. 32 324 ELECTRICAL METERS The second method consists in connecting to the circuit only one of the series coils at a time. If the two coils are exactly balanced, the resulting speeds should be exactly equal, so long as voltage and current remain unchanged. The speed with only one current coil should also be equal to one-half the speed when both coils are operating, current and voltage remaining constant. 288. Test of Ampere-hour Meters. — The simplest and most convenient method of testing an ampere-hour meter is by means of a standardized ammeter of proper range and a stop watch. The ammeter is connected in series with the ampere-hour meter through a rheostat or lamp bank. The current is adjusted to the value desired and maintained constant throughout the test. The ammeter reading multiplied by the duration of test in hours gives the actual ampere-hours passed through the meter. The calculated ampere-hours compared with the registration of the meter will indicate the error. The number of ampere-hours registered by the ampere-hour meter may be calculated from the number of rotations of the disk and ampere-hour constant. The chemical ampere-hour meters that are graduated in watt- hours can be tested either with a wattmeter or standard test watt-hour meter in the same way as watt-hour meters. CHAPTER XX METHODS OF OBTAINING DIFFERENT POWER- FACTORS 289. Introduction. — Since alternating-current meters must be tested on loads of different power-factors, it will be advisable first to discuss some methods of obtaining these. Several methods may be used for this purpose; the particular one to be used in any case will depend upon conditions present and appara- tus available. 290. Reactance-coil Method. — As has already been pointed out, the current flowing through an inductive circuit is expressed by E I = {R^ + Z,2co2) !^ and the difference in phase between the pressure E and current I is obtained from tan 9 = ~p' Evidently, if Loj is varied, tan 6, ADJUSTING RESISTANCE o! LI 2i ^' o Fig. 270. and hence 9, can also be varied. This relation will perhaps be better understood by referring to Fig. 270. An alternating current of frequency/, supplies current to a resistance and induct- ance coil. If I is the current flowing through the inductance coil R2L2 and E the electromotive force between its terminals, the relation between these quantities is then shown by the vector diagram. The voltage drop due to the resistance of the inductance coil is R2I, while that due to self-inductance is 2-wjLiI. Rzl is 33 325 326 ELECTRICAL METERS in phase with the current, and 2TrjLiI is at right angles or 90° ahead of I. Drawing OC = R2I, and CA = 2TfLiI, we get the right-angled triangle OCA, of which OA, the vector sum of OC and CA, is the electromotive force E. The value of 9 thus depends upon OC and CA and can be changed by changing either. In practice, the change in power-factor is commonly obtained by changing the inductance. This is accomplished by providing a movable iron core for the inductance coil as shown in Fig. 271. By introducing or withdrawing the laminated iron core, different values of power-factor can readily be obtained. The exact value of the power-factor is calculated from the readings of the wattmeter, voltmeter, and ammeter. It has already Aj^ Zrrcull "^ Counter Ba/anca Fig. 271. been pointed out that at low power-factors corrections must be made to the wattmeter readings. 291, Two-transformer Method. — Another method of securing an inductive load for single-phase watt-hour meters is by means of two transformers connected one to each phase of a two-phase circuit. The secondaries of the transformers are provided with several taps and are connected in series. The manner of con- necting transformers and instruments to the circuits are shown in Fig. 272. As is evident from the diagram, the current coil of the meter to be tested is connected to one phase of the two- phase circuit, while the pressure coil is connected in series with the secondaries of the transformers. The ammeter, wattmeter, and voltmeter are connected as usual. The value and position OBTAINING DIFFERENT POWER-FACTORS 327 of the pressure applied to the meter will evidently be equal to the vector sum of the secondary voltages of the transformers. By varying the relative values of these, different values of power-fac- e Phaae A.C Sarvlea Leoe/ or trans- /at/ng dei^/ce Fig. 272. tor can be obtained. The vector diagram of Fig. 273 shows how this is accomplished. Let OA = Ei represent the secondary voltage of transformer Ti. This voltage will be in phase with I, the current through the meter. If the secondary voltages of the trans- formers are equal in magnitude, OB will represent the secondary pressure of the transformer T^. The resultant voltage, or that impressed upon the pressure coil of the meter, is then equal to OC, which leads the current by the angle 6. By changing the relative values of the sec- ondary voltages, the value of 6 can be changed from to 90°. The vector diagram shows the relative values of these pressures for a phase difference 6'. It is clear that not only the power-factor, but the im- pressed pressure may be varied between wide limits by changing connections A and A' in Fig. 272. If two transformers are spe- 328 ELECTRICAL METERS cially constructed for this test, the connection of Si and Sz may- be made to a circular switch. The power-factor and voltage for a given position of the switch may be calculated once for all and marked on the switch. If that is done, the position of the switch will indicate the voltage and power-factor, and the voltmeter and ammeter may be omitted, unless needed for other measurements. AC. Seri//ee 4-e e -> e' l^»l ^ □ .Wm.. A/77 3j 55 Loan/ or Oefice Fig. 274. 292. Two-resistance Method. — Perhaps a simpler method con- sists in replacing the two transformers by two slide contact re- sistances as shown in Fig. 274. A vector diagram similar to that in Fig. 273 will show the relation of the quantities involved. The value and position of E is determined by the position of the sliding contacts El and ^2. That is, E is the vector sum of e and e'. Fig. 275, which rep- resent the potentials between the sliding contacts and middle wire. The resistances R\ and Ri must be non-inductive and capable of with- standing the line voltage, and have a current capacity of 1 to 2 amp. A non-inductive load is con- nected to the meter as in the transformer method. By adjusting J?i and Ri, any desired value and phase position of E may be obtained. In most cases it may be possible to use lamps in place of resistances. The adjustment, however, will be much more troublesome. The power-factors may be calculated for certain positions of the contacts and the points so determined PiQ. 275. OBTAINING DIFFERENT POWER-FACTORS 329 may be marked with the corresponding power-factor. When this is done, the ammeter and voltmeter may be omitted and the re- quired power-factor reproduced by simply setting the contacts at the same points. 293. Two-generator Method. — A very convenient, and at the same time accurate, method of varying the power-factor for test- ing purposes may be obtained by providing a special motor- generator set consisting of one driving motor and two similar alternating-current generators, all connected to the same shaft. The alternators need not be alike in every respect, but should have the same frequency. One generator may preferably be of low voltage and comparatively large current output for supply- m Current CircLi//- '5 » \//ov '^ f^tentia/ C/rcu/f PT Vm u 1=3 > M < □ Loact or translating Q Fig. 276. ing current to meters under test. The other generator may be of low current capacity but relatively high voltage to serve as a source of pressure. Fig. 276 shows the connections for such a system. If the generators are low-voltage, the current and potential transformers may be omitted. One of the generators must be connected to the shaft in such a way that the position of its armature may be shifted with reference to the other. The frequencies of the two generators will always be the same on account of the rigid connection, and by shifting the armature of one with reference to the other, any power-factor can be obtained. Furthermore, the power-factor can be calcu- lated from the relative position of the armatures if the position of 330 ELECTRICAL METERS zero, or unity power-factor is accurately known. Thus, if each generator has four poles for every revolution of the armature, the current or voltage will pass through two cycles. That is, for every 360° of armature motion, the electromotive force passes through 720 electrical degrees, or 1 angular degree equals 2 elec- trical degrees. If then the armatures are in a position of unity power-factor, and one is rotated 5° on the shaft, there will re- sult a displacement of 10° between the electromotive forces. The power-factor has then been changed from cos 0° to cos 10°. In general, then, if ^ is the angle through which the armature of one machine has been shifted with reference to the other, p is the num- ber of poles on each generator, and cos 6 is the power-factor, we can express cos 9 in terms of 4> and p thus, V cos 6 = cos 2 ^ *^- Measuring 4>, the power-factor can be calculated. Any error in V =OTENTiAL Switch J^-y^CURRENT — y-*? ELEASE Test Load Portable Pressure Tei^iminals Fig. 292. Resistance When a test meter is used whose constant is not the same as that of the service meter tested, the two meters will not make the same number of rotations. To facilitate the conversion of the number of rotations of the test meter to the equivalent of those of the service meter. Table X has been prepared. The table con- tains the constants of the meters most commonly used. The table is used as follows : Suppose a Westinghouse 5-amp. test meter is used to check a Fort Wayne service meter of the same capacity. If both meters are for 110-volt circuits, the constants are }4 watt-hour and J<^ watt-hour respectively. Opposite the test-meter constant }i and under the service meter 0.25 we find 7.5, which means that for every ten rotations of the service meter the test meter should make 7.5 rotations. TESTS OF WATT-HOUR METERS 345 If a meter is used whose constant is not found in the table, the conversion can be made as follows: Let Ki = test-meter constant, Ki = service-meter constant. Then R = ^ X 10 where R = number of rotations of the standard corresponding to ten rotations of the service meter. The percentage of accuracy is then calculated as follows: Count a definite number of revolutions of the service meter, and from Table X find the number of rotations the standard should have made in'the same time. The ratio of the number of rotations the test meter should have made to the actual number it did make will give the percentage of accuracy. EXAMPLE A 50-amp., 110-volt, type C, General Electric meter was tested with a 5- to 100-amp. Duncan test meter. The service meter made 20 rotations while the test meter made 15; what is the percentage of accuracy of the service meter? The constant of the Duncan test meter is 2.5 and that of the service meter 2; hence, opposite 2.5 and under 2 is found the figure 8. The test meter should have made 16 rotations, but as it made only 15 the per- centage of accuracy is 1^5 = 106.6. 302, Testing of Polyphase Meters. — Since polyphase meters are simply a combination of two single-phase meters, they may be tested as single-phase meters, each phase being tested sepa- rately. Both potential coils must, however, be connected to the cirSttit during the test. A diagram of connections is shown in Fig. 293. It will be noticed that the current is passed through only one series coil at a time. This is accomplished by changing the connections of the three-point switch. When one circuit of the watt-hour meter is fully loaded, the rotating element makes one- half the normal number of revolutions. Pass through the circuit a given number of watts which must be kept constant while read- ings are being taken. Time the number of revolutions of the disk with a stop watch, and compute the percentage of accu- racy in the same manner as in testing single-phase meters. The proper constants to be used will depend upon the make of meter as previously pointed out. When the percentage of accuracy of one circuit has been determined, load the other circuit and repeat the test. 346 ELECTRICAL METERS Another method of testing polyphase meters consists in con- necting the current coils in series, and the potential coils in paral- lel. An objection to this method is the inability to determine any unbalancing of one of the circuits. Should the meter be found to be inaccurate, and be adjusted when unbalanced, the meter will give inaccurate results when connected to polyphase circuits. While conducting tests in accordance with either method, care should be exercised not to reverse either of the potential circuits when connected in parallel. If the series connection of current coils is used, the connections of one of the circuits should be Te- Load 25 Wattmeter^ Line Three Ftoint Switch /'-Jl , fi)/yphase ^ I \ 7 I I I ias2sai y^—j\— ^ 0|0|<> —I 1 c=3 >— ' □ Pig. 293. versed in order that the action of both coils may be in the same direction. On account of the inconvenience mentioned and the liability of inaccurate results, it is preferable to test each circuit sepa- rately, the potential circuits remaining connected in parallel, or, if the test is made on polyphase circuit, the potentials may be left connected to the same phase as in service. 303. Test for Interference of the Two Metering Elements. — By means of a long series of tests the Electrical Laboratories found that various makes of meters differed considerably with respect to the electromagnetic interaction of the two elements of polyphase, watt-hour meters. In some makes the interference was so small that careful tests failed to detect it. In other makes the interference was so large that serious errors might, under certain conditions, be introduced by it. As a result of these investigations the following specifications for the test of indepen- dence of elements has been incorporated in the Meter Code of the National Electric Light Association. Element A of the meter under test is connected to phase I of a two-phase circuit and a certain current is sent through its current WATT-HOUR CONSTANT OF TEST METER « ^ i g g cn CO CO o o 00 -J OS o Cn »^ M CO CO ^ (0 "I- to "1- H* »|a col. OS bi rf^ "L- w to cn to «H 8 8 g s to s to a CO to U a a* a b a to a o to cn _ . _ „ ^ 10 to a a >(>' a a at a o a . o< a o 5 O s o o o 3 o »0 _ „ to to a M rfk a a ■J a o to o ■ to 3 3 o a s a ■q o to a a g a „ to to lo a it>. Itk. a a •^ CO o to a S Ol o to a Ifr o o a o o a o M ^ ^ to to to a rfk a a a a o ►- w a to- a ^ 3 !l s s £3 s o a 3 n •"■ a a a _ M to to a a ip. a a a a o to a a 8 ^ cn a s 3 8 8 o ss o 3 o a o O o 1^ ^ _ to to a a If. a a *) a o to a a g g fe 3 s o a s a O O 3 a S o a a o o o> ^ to to to a ■^ 4. •»> a a CO 5 to a a s to s £ a O s *l o o a a o o o o 05 ^ ^ w to to a >fk. a a a a o Z w a o SI 8 s a a o s a s s >t>l s 2 a a a CO ^ a a to a a a 1«|«0 „ to to to to a a a a a *j o z to a a to a a o -«4 s a -4 o to a a a >-• 8 -4 a s a 8 a to a o ** a o a o .t^lu to b to a to a b a « CO a a b a b a 3 a a b o a CO a b a to o to a g CO b s a O h- ' M to u a a •^ >tk a a a CO o to a a o a a ^ It s g 8 o a s lo a a a "« o s s a a a ■-4 a a to a a a 10 to to a CO CO )U *. a a a a o o a ^ o to a £J o i(> s § o to s a a a £ o S 3 « a a -J to ** a •» CO a »|- to to to a CO i^ 1^ a a a *J o Z to a O to a s Si a s s o s a o a o a o s o a s o o a a M- » » a u •^ a » a a *j a o a a a g a s g £ s s 3 a 3 o 8 o o s o 3 a o u a a a to 10 CO CO CO it>> a a a ^ a (O o to a a o ^ ^ Si It S s a (O a g CO GO a a o s 3 a s & o a ■^ *) a cn a a to to CO ta •1^ •«k a a *1 00 a o o ' u M S to a a a £ ;£ S 3 to . u a to 1^ to 00 CO b CO a b 1^ a a b a b a 00 b b o to to a s a ■(k a o S s s CO to 10 CO CO ii^ tik. a a a a a o n to a 9 ss a s s t S £ CO «l- en g to g •^ s o g 3 g « = a a a to O) a A. a to tJ CO CO CO tfc a a a ■»l o o c; to 1— a a ^ g s Si s S CO *4u cn 00 o cn a 8 o a to to a a CO to a a s a ^ a a - to Cn ta CO b CO to CO "■J en b > b a a b a a a a b O o to a CO a a a to o 01 s ta £ *: M w M M rfk •K a a a -1 a o t3 u a a a s 8 a a £ S Ol to S S o 3 o to a a a a a GO a u 3 a w a cn lO CO CO *. ■^ •^ Cn a -i a o £! <3 Cn 00 a to o a o o a OS M to CO IK ■» Cn Cn a a a OO o n a a -J s ES to a s a a t s W|M OI s a a fc O CO CO to en a a CO CO s = u 3 a ES o 3 a t^ M 10 w M *■ Cn en o «) -J (C o E to a a 8 to to a to a g -^ S ^ Oi 00 o S s O g o s a CO •J to a a a a to a M M M G9 «k Ot en at a *j ce o o to GO a to O to to s s g 1^ o 00 1^ s o M o o g o *> a o a a o GO a •1 lO W U oa t^ tn a a ■» 00 <0 5 to CO a a s g to a g a CO is S o Ol o ss a O O to cn s Cn o CO 00 a CO CO o a a a a u w 09 1^ )»' en « «4 00 00 o o CO Ife a M to s s ES a a s t-1 o s 10 3 o (0 9 ES ? z o a 3 s s o 3 a a 1^ a <=l»l w w !»• )»> en a M 00 ii o tl to s; s s S to a a a a >b. t— • to R s z o s 2 8 «4 CO a a 3 a Oo to a a 3 M- M •^ 1^ OI en a 00 00 o s to CO a -J o s s s s o CO ?s o It o ti s Si s; s a S3 3 :J o to a a a v=l- U » o< c» » *fl « o s (0 I^ a 00 S to to to a s -4 s cn SJ en o ^ o en CO s s a a a 1 1^ A' o» a o OD s o to to Cn s s to !£ s g s OS o 00 !S o *. o 3 o 00 O s a Oi e» a> •1 00 o to CO en a » s K a ^ CO 1^ to o o o s CFI o en s o o a 3 s 0» 00 to £3 o to Cn § to CO •s CO 8 a to cn e» 00 00 ■o o eo s -^ s to to cn s S s t to S" $ o fiK s ■s S! *J CO CO .3 S s: i- *i o o K (3 Cn 00 s g s S S ss £ CO o en d S »> en K a • OB o »- K CO e> s K rO cn s CO CO CO t CO CO £ 2 Gn Cd S s s s ^ CO CO 3 o 10 b ^ 9 S b to 3 s CO to £3 cn s s TESTS OF WATT-HOUR METERS 347 coil. The voltage coil of element B is also connected to phase I and accuracy readings are taken with the current in the volatge coil of B direct and reversed. Next the voltage coil of B is con- nected to phase II and similar readings are taken. Finally, with the voltage coil of element B disconnected, a current equal in value to the current passing through current coil of element A, is sent through the current coil of element B. The current through element B is first taken from phase I and then from phase II, and in each case both direct- and reverse-current readings are taken and compared. Tests are to be made with both light and full- load currents. Under any given set of conditions the difference between the direct and reversed readings must not exceed 1 per A/ □= >fice G "^ £ S Clamp Merer- Shaft- O. Pig. 294. cent. In case a meter shows a greater correction than this it must be tested on a polyphase circuit with the direction of rota- tion on each phase given, so that in installing the meter the same direction may be preserved. If the variation in direct and re- versed readings is not over 1 per cent, the meter may be tested on a single-phase circuit, the current coils being connected in series and the potential coils in parallel. 304. Test to Determine Torque. — ^As previously pointed out, other things being equal, the watt-hour meter whose torque- weight ratio of moving element is the largest, is the best meter; hence, a knowledge of the torque is essential. Fig. 294 shows a so-called torque balance, an instrument for determining this quantity. As shown in the diagram, the instrument consists of 348 ELECTRICAL METERS two arms at right angles to each other, balanced on a knife edge C. With the instrument is provided a clamp to which is attached a light extension rod EN. In operation, the arm EN is securely- clamped to the shaft of the meter, and connected by the link to the vertical arm of the balance. Normally, the weight G overbal- ances the arm H, and the pointer swings to the right. When the meter is loaded, the torque exerted by the disk pulls the pointer back to 0. The load necessary to secure balance is measured on an indicating wattmeter, and the torque in gram-centimeters is calculated from the weight G and the levers GC, CV, and EN thus: Let w = weight of G in grams, / = the pull along link L, and let T = torque of meter. Then T = f X EN and f X YC = w X CG. Eliminating /, we get T EN w X CG YC ENXwXCG YC When w is in grams and the other quantities are in centimeters, the above expression gives the torque in gram-centimeters direct. The rods Y and EN are provided with several loops, and two weights are also supplied to permit the use of the balance for measuring a wide range of torques. By accurately weighing the moving elements, the torque-weight ratio is obtained by dividing the torque by the weight. Also the torque per watt of load may readily be obtained from the calculated torque and the reading of the indicating wattmeter. Another device for measuring the torque of electrical instru- ments has been devised by Dr. Agnew of the Bureau of Standards and is illustrated in Fig. 295. As the figure clearly shows, it operates on the pendulum principle, the characteristic feature being scale iS on a concave spherical surface of 1-meter radius turned from a brass casting. The bob D is supported from an adjustable arm so arranged that the point of support P is at the center of the sphere of which the scale S is the surface. The silk fiber supporting the bob is wound on a friction pin A and passes through a V-shaped notch in the end of the adjustable brass strip TESTS OF WATT-HOUR METERS 349 B. The whole instrument is mounted on an ordinary clamp stand, the tripod of which is fitted with leveling screws. The graduations of the scale S consist of 153 concentric circles, the distance between successive circles being so spaced as to give the tangents of the angles of deflection directly. In milli- meters the distance be- tween circles is 1,000 X tangent of angle of de- flection. The bob consists of a small hollow brass cylinder with a fine sewing needle passed through it perpendicular to the axis, as shown in Fig. 296. The silk fiber, by which the horizontal force to be measured is transmitted to the bob, is attached to the needle and passes out along the axis of the hollow cyl- inder. The point of at- tachment is made at the center of mass of the bob acz^cj Fig. 295. Pig. 29G. which is adjusted to 0.5 gram. For changing the range of the instrument, concentric cylinders, each cut in halves, are made to fit snugly over the inner cylinder as indicated in Fig. 296. In measuring the torque of a deflection instrument a horizontal thread, one end of which is connected at D, Fig. 295, is fastened to the pointer of the meter at a convenient distance from the pivot, the torque balance adjusted to the proper height, and the deflec- 35 350 ELECTRICAL METERS tion instrument moved horizontally until the desired deflection is obtained. The torque is then given by Torque T = I X mg X 0.001 X d where I = distance from pivot to point of attachment of silk fiber on pointer, mg is weight of bob, and d is the number of divisions on scale S. In measuring the torque of a watt-hour meter it is necessary only to attach the thread to the edge of the disk, apply the current and voltage to the meter, and allow the meter to deflect as far as it will. The calculations for torque may then be made as above. The horizontal thread must be kept tangent to the disk, if this is done the distance I equals the radius of the disk. Tests made show that the torque of alternating-current watt- hour meters ranges from 3.06 to 7.74 gram-cm. 305. Test of Influence of Friction. — In connection with the foregoing test, the influence of friction upon the torque may be advantageously determined. First adjust the friction compensa- tion so that the meter is just balanced at no load. To secure this, the compensation should be just sufficient to cause the meter to creep at no load when slightly jarred. When the compensation has been properly adjusted, full load is applied and speed deter- mined. Then the compensating coil is disconnected and the speed is again determined at the same load. The so-called "fric- tion-torque ratio" is the ratio of the decrease in speed with com- pensating coil disconnected to the speed with coil in circuit. Thus a decrease of 5 per cent in speed would mean a ratio of 1 : 20. The smaller this ratio, the less the influence of friction, and from this view point, the better the meter. 306. Test to Determine Influence of Stray Field. — For this test, mount the meter in such a way that current-carrying con- ductors may be conveniently brought near. First, test the meter under conditions making impossible the existence of an external magnetic field. Having determined the accuracy under these conditions, place a conductor carrying a current in various positions. Direct-current meters should be tested under the influence of a direct-current field, and alternat- ing-current meters under the influence of alternating-current fields of the same frequency and in phase with the current in the meter. Run the conductor in a horizontal position back of the meter at a distance of 15 in. from the axis of the moving element TESTS OF WATT-HOUR METERS 361 Pass a current equal to twice the capacity of the meter through the conductor, and determine the accuracy of the meter at 100 per cent load. Change the position of the conductor, and repeat the test. For determining the influence of a stray field on the accuracy of alternating-current meters, the meter committee of the National Electric Light Association recommends the following: "The meter to be tested shall be subjected to an alternating stray field of the same frequency as that of the testing current, and produced by a straight conductor six (6) feet long, with re- turn leads arranged to form a rectangle six (6) feet square, lying in a plane parallel to the switchboard. A current of fifty (50) amperes in phase with the voltage applied to the meter shall be passed through this conductor." Separate tests are to be made when the stray field conductor is placed successively in the following positions: 1. "Behind the meter in a horizontal position at the level of the moving element and at a distance of fifteen (15) inches from the axis of the moving element. 2. "Directly behind the center line of the meter, in a vertical position and at a distance of fifteen (15) inches from the axis of the moving element. 3. "Vertically, at the same distance in front of the switch- board as the axis of the element and at a distance of fifteen (15) inches to the right or left of the meter center line, the return leads being so arranged that the loop which they form does not sur- round or include the meter." In connection with the foregoing, tests may be made to deter- mine the minimum distance which should be maintained between meters when in service. To do this, first determine the accuracy of two meters on 5 and 10 per cent loads. Test each meter sep- arately when there is no load on the other meter. Maintain a constant load of 100 per cent on one meter and determine the accuracy of the other meter at various distances apart. In varying the distances, always move the meter having the con- stant load. From the data thus obtained, the distance at which the accuracy of the meter is within permissible limits, can readily be determined. 307. Test to Determine Loss in Potential Coil. — To determine this loss, two methods are available; it can be measured directly or computed from the resistance and voltage. The method of 352 ELECTRICAL METERS measurement will perhaps be the most convenient for alternating- current meters, while for direct-current meters, the method of calculation will give more accurate results. To measure these losses, connect the potential coils of several meters of the same rated voltage in parallel and, if the meters are for direct-current circuits, measure the total current and voltage applied. The energy lost will be equal to the product of current and applied voltage, which divided by the number of meters will give the average loss per meter. On account of the low power-factor of the voltage circuit of alternating-current meters it is preferable to measure the resist- ance of the coil and calculate the loss by Watt loss = PR where I is the voltage-coil current and R the coil resistance. If a low-reading wattmeter is available, this may be used, providing proper corrections are made for its inaccuracy on low power-fac- tors. If the resistance of the voltage coil is not known, it can be measured in a variety of ways. When direct current is available, it can be measured by the drop of potential method which will necessitate a milliammeter and a high-resistance voltmeter. The loss in current coil can be calculated more accurately than measured. First, the resistance of the coil must be accurately measured, and then the loss at any current will be given by Watts loss = PR as above. Since the resistance of the current coil is small, special precautions must be taken in its measurement. The drop of potential method may also be used, but in this case the voltage drop will be small, and hence, a comparatively high-resistance millivoltmeter will be necessary. The current can be measured by an accurate amme- ter of proper range. 308. Test for Proper Connections. — To connect a single-phase meter properly to a circuit is a comparatively simple process. When, however, it is desired to connect a polyphase meter, the likelihood or probability of securing a proper connection is much less. The difficulty encountered will depend somewhat upon the coil connections within the meter. As is evident from Figs. 190 and 191, the polyphase meter consists of two metering elements each containing one current and one voltage coil. The ends of each coil may be connected to a separate terminal or the coils may TESTS OF WATT-HOUR METERS 353 be interconnected. If the former system of connections is em- ployed, there will be eight terminals to be connected to the three- wire circuit. Under these conditions there are theoretically possible 192 different connections some of which are very improb- able and only four of which are correct. The usual method of checking the connections is to open the current or voltage circuit of first one element, and then the other and to note the direction of rotation in each case. If the power-factor of the load is above 0.5, the torque on each element is in the same direction when the meter is properly connected, hence under these conditions, the direction of rotation of the meter is a criterion of the correctness of the connections. It is not an absolute criterion, however, for certain incorrect connections will also cause rotation of the mov- able element in the right direction when this procedure is followed and the power-factor is above 0.5 and below 1 . The opening of the voltage or current circuits of each element alternately can be re- lied upon as a correct check upon the correctness of the connec- tions only when the power-factor of the load is unity. A more reliable method of determing whether a meter is prop- erly connected is to interchange the voltage-coil connections of the two elements. For this check the load must be balanced or nearly so. The reasons for and character of this check will be readily understood from Fig. 191 which shows diagrammatically a polyphase meter properly connected to a three-wire circuit. When connected as shown, the torque on the movable element ia directly proportional to the power as shown in Article 199. If, however, the connections of the voltage coils to mains 1 and 2 be interchanged, we will have the following result for the torque: T = i'lBi — i'iCi and the average torque must be av. T = av. (^'162 — i'zei). On balanced load the average of i'lea must equal the average of {'261; hence, the average torque is zero, and the meter stands still. If the meter is improperly connected, an interchange of the connec- tions of the voltage coils will not reduce the torque to zero, and hence this method of checking the connections of a polyphase meter gives reliable results. The only objectionable feature is the necessity of a balanced load.^ • See KouwENHOVEN, "A Method of Determining the Correctness of Polyphase Wattmeter Connections," Proceedings A.I.E.E., February, 1916. 36 CHAPTER XXII INSTRUMENT ERRORS 309. Sources of Error. — So far, very little has been said in a systematic way about errors to which measuring instruments are liable, although some of the most important sources of error have been pointed out. The following discussion is adapted from a bulletin on "Testing of Electrical Measuring Instru- ments," issued by the Bureau of Standards, and from other sources, and is the result of many investigations and tests. An important matter in connection with the use of electrical instruments, is the question of sources of error and the best means of securing a required degree of accuracy from a given set of instruments. It may be said in the beginning that in very many cases the user underestimates the errors and overestimates the accuracy of the result. This is partly due, in many cases, to the lack of means for checking the results obtained; as there is no check, inaccurate results are passed without suspicion of their inaccuracy, and the maker's representations as to accuracy, which are sometimes much exaggerated, are accepted as correct for an unlimited time after the maker's test and for all conditions of use. Portable instruments are often used in places subject to strong magnetic stray fields or extreme temperatures; sub- sequent comparison with other instruments in the testing room may show that the working instruments have small errors, while their performance under unfavorable conditions may have been 5 per cent or more in error. In all physical measurements, to attain a relatively high degree of accuracy, care must be exercised to distinguish between at least three possible sources of error. These are : 1. Inherent errors of the instrument. 2. Errors due to the method of measurement. 3. Errors of observation. 310. Inherent Errors. — Inherent errors are those due to im- perfections of materials, limitations of accuracy in construction, physical conditions determined by quantities measured, etc. In short, the properties of materials used and the inevitable 37 355 356 ELECTRICAL METERS inaccuracies of construction make it impossible to construct a perfect measuring instrument. Inherent errors cannot be entirely eliminated although by improved and refined methods of construction, and by a knowledge of their presence, their influence may be reduced. 311. Inherent Temperature Errors. — Among inherent errors may first be mentioned those due to the effect of change in the temperature of the various parts of the instrument. Taking, for example, a voltmeter of the permanent-magnet moving-coil type; if it reads correctly at a given point at a certain tempera- ture, it will, in general, show a small error at any other tempera- ture. An increase in temperature of the working parts of an instrument has three effects: a decrease in the strength of the magnet, which tends to reduce the reading at any given voltage; an increase in the resistance of the moving coil which also tends to reduce the reading; and a third effect is the weakening of the controlling spring, which, to some extent, compensates the other two. The temperature coefficient of the spring is about 0.04 per cent per degree Centigrade; that of the magnet is not so definite. The resultant temperature coefficient of the instru- ment is quite small, as a rule. The question of making such an instrument practically free from temperature error is then re- latively simple as it is only necessary to have a low value of the resistance temperature coefficient of the circuit. This is accom- plished by making the moving coil of low resistance, usually of copper, and mounting in series with it an external resistance of manganin whose resistance temperature coefficient is negligible within the working temperature range of the instrument. Thus, if the value of the external series resistance is ten times the resistance of the coil, the resistance temperature coefficient of both will be reduced to one-tenth. The higher the series manganin resistance, the lower the resulting temperature coefficient. It is thus seen that where a voltmeter has low and high ranges, a greater inaccuracy due to temperature changes is to be expected on the lower ranges. If a low-range voltmeter is to have a low temperature coefficient, the moving coil must be constructed with few turns and have a very low resistance. So far, it has been assumed that the temperature within the instrument is uniform. This would be the case if no source of heat existed within the instrument. Most instruments, however, contain sources of heat. Unequal heating is, therefore, possible, INSTRUMENT ERRORS 357 and some error will result from this cause. When, as in alter- nating-current voltmeters and wattmeters, a large portion of the resistance is so-called dead resistance in series with the working element, this heat-producing resistance should be partitioned off from the working system and properly ventilated. Unless this is done, the instrument cannot be left in circuit for any length of time without error. An important instance of large errors through unequal heating within the instrument is found in connection with the permanent- magnet moving-coil ammeter with internal copper shunt. In this instrument the moving coil of copper is connected to the terminals of a copper shunt within the instrument case. The temperature coefficient of the moving coil used alone as an ammeter is quite small, and, as changes of room temperature will not alter the relative values of current in moving coil and shunt, such an instrument would seem at first sight to be almost an ideal one. The performance of the low-range instruments is quite good. The performance of the higher-range instruments is not very satisfactory and they are suitable only for rough work. In general, it may be said that up to about 25 amp., well-made instruments of this type will give fairly good service; for cur- rents above that they should not be used for accurate work. The use of manganin for precision shunts is now recognized as the best practice. For large currents, the shunt should be separate from the instrument. In practice, it is desirable to keep down the weight of ammeter shunts as well as the waste of power in them. To fulfill these conditions, milivoltmeters are made to give full-scale reading for very low voltages across the terminals. A very common value of this voltage is 50 millivolts, where the instruments are intended for switchboard use. As the shunts are usually made of a material of a low temperature coefficient, while the millivoltmeter circuit consists largely of copper, the error due to varying room temperature may be considerable. When the instrument is intended for commercial switchboard use, this effect of room temperature is of no great moment; for precision work in the laboratory, or in the testing of direct-current watt-hour meters, the tempera- ture errors above referred to become quite objectionable. To remedy this, most makers manufacture a line of millivoltmeters which have added to copper coil a manganin resistance which has from four to nine times the resistance of the copper coil. 358 ELECTRICAL METERS This cuts down the temperature coefficient of the instrument, but requires a higher drop across the shunt, namely, from 150 to 200 milHvolts at full load. Aside from the errors due to heating, changes of several per cent in the resistance are caused by the method of bolting the copper bar to the shunt. To overcome this difficulty, the terminal blocks should be made longer, so as to make the lines of current flow more nearly parallel at the junction of terminal and resistance metal, near which junction the potential terminals should be located. The same result may be attained by con- stricting the section of the terminal block considerably between the current and potential terminals. For precision ammeter shunts, the most satisfactory material is manganin, and the best makers are adopting it in spite of some additional trouble involved in the manufacture of the shunts. The influence of temperature upon the electromagnetic (soft- iron) ammeter, with spring control, is to lower the permeability of the iron, and also to reduce the elasticity of the spring. Since the effect on the spring just about neutralizes the effect on the soft-iron core, the ammeter is very nearly independent of ordinary temperature changes. In the electrodynamometer type of instrument, a tempera- ture change affects mainly the spring. Such instruments will read too low at temperatures below that at which they are calibrated, the temperature correction being about 0.04 per cent per degree Centigrade. This assumes that the potential or shunt circuits contain so small a percentage of copper that their change in resistance with temperature does not sensibly affect the result. For ordinary ranges of voltage, this is the case. In the soft-iron voltmeter the temperature coefficient depends mainly upon the ratio of the resistance of the copper coil to the total resistance of the instrument. This ratio is a question of design, depending upon the range of the instrument and the amount of power required for its operation. The temperature coefficient of well-made voltmeters of this type, for the usual commercial voltages, is quite small, and for practical work need not be taken into account, except in extreme cases. Much data on the physical characteristics and performance of the voltmeters and ammeters whose correction curves are shown on pages 281 and 294 were determined by Fitch and Huber INSTRUMENT ERRORS 359 at the Bureau of Standards and are given in the following tables : Table XI. — Performance of Voltmeters Voltmeter A B C D E F G H ReBiatance (ohms) 12,450 1.81 -0.2 0.8 0.8 0.0 >75 -0.01 16,180 1.39 -0.2 2.2 4.8 0.4 15 -0.03 18,400 1.22 -0.1 1.5 2.1 0.2 37 -0.03 7,540 2.99 -0.1 1.1 1.2 0.1 >75 -0.02 12,350 1.82 -0.3 2.5 4.6 0.3 75 -0.02 14,380 1.56 0.0 2.3 2.4 0.1 >75 -0.01 16,760 1.34 +0.1 1.2 2.8 0.1 25 +0.02 14 190 Watts at 150 volts 1 58 Per cent change from stand- ing 1 hr. at 150 volts' Per cent change from revers- ing a stray field of 4 gausses. Damping. Time in seconds to come to rest after closing on 120 volts -0.2 1.7 3 7 Mechanical balance. Maxi- mum deviation of index, per 0.1 Insulation resistance between coil and case, in megohms. . . . Temperature coeflSoient. Per cent change per degree C.». . . >75 -0.01 ' The minus sign indicates that less voltage was required at the end of the period. 2 In this test the instrument is turned at different angles. I The minus sign indicates that less voltage was required at the higher temperature. It will be observed that the effect of temperature upon the indications of the ammeters is much greater than upon the indications of the voltmeters. The temperature error of watt-hour meters is the resultant of the effects of temperature changes on the several parts of the meter, namely: 1. Effect on voltage circuit. 2. Effect on series circuit. 3. Effect on retarding disk. 4. Effect on retarding magnets. 5. Effect on frame of the meter. 6. Effect on lubricant. The accuracy of the electrodynamometer-type watt-hour meter is affected primarily by the resultant of the first four effects. Any change in the temperature of the voltage and compensating coils and retarding disk produces a like change in the resistance of the coils and disk. Thus, when the temperature increases, the resistance increases. This result decreases the voltage-coil current and eddy currents in the disk and, hence, the driving and retarding torques are both decreased. As these two effects are 360 ELECTRICAL METERS Table XII. — Performance op Ammeters Ammeter Resistance of millivoltmeter (ohms) Shunts; MilUvolts at full load Watts loss at full load Temperature rise in plates at full load °C Temperature rise in lugs at full load "C Thermal e.m.f. after 1 hr. at full load, millivolts Total change of resistance from 25° to 50°C. (per cent)i Per cent, change from stand- ing deflected at full load for 1 hr.2 Per cent change from revers- ing a stray field of 4 gausses.. Damping. Time in seconds to come to rest after closing circuit on 160 amp Mechanical balance. Maxi- mum deviation of index, per cent of full scale." Insulation resistance between case and coil, in megohms. , . . Temperature coefficient. Per cent change per degree C*. .. 50 10.0 53 40 0.0 +0.5 -0.5 0.7 1.1 0.9 75 +0.11 3.7 74 14.8 73 59 0.7 +0.1 -1.2 1.5 2.6 0.7 75 + 0.08 2.1 60 12.0 69 58 0.0 + 0.2 -0.9 1.4 1.6 0.7 37 + 0.09 0.9 49 9.8 20 0.0 +0.1 -0.1 1.1 1.4 0.4 75 + 0.15 2.0 70 14.0 70 45 0.4 +0.4 -1.0 3.5 5.8 0.6 >75 +0.15 f 1.3 50 10.0 66 58 0.3 0.0 -0.4 1.6 2.1 0.6 >75 +0.32 4.8 61 12.2 62 50 0.1 +0.1 -0.3 0.8 2.4 0.8 9 + 0.28 3.2 97 19.4 82 43 0.1 +0.1 -0.6 1.9 2.4 0.7 75 + 0.20 1 The plus sign indicates an increase in resistance with rise of temperature. ^ The minus sign indicates that less current was required at the end of the period. ■ In this test the instrument is turned at different angles. ' The plus sign indicates that more current was required at the higher temperature for the same indication. in a measure compensating, theoretically, the two circuits may be designed so as to neutralize the temperature effects of each other; actually this is not realized in practice. The heating of the series coil is not negligible as was determined by Fitch and Huber.^ The influence of heating the current coil on the accuracy of fine electrodynamoineter-type watt-hour meters is shown in Fig. 297. A change in temperature of the retarding magnets changes their magnetic properties, and also changes the length of the air gap. The combined effect is to reduce the flux with increase in temperature. ' Fitch and Hubek, "Study of American Direct-current Watt-hour Meters," Bulletin of the Bureau of Standards, vol. 10. INSTRUMENT ERRORS 361 If we define the temperature coefficient of the meter as the per cent change in accuracy per degree change in temperature, the temperature coefficient of the meter is the resultant of the temperature coefficients of the several parts. As the retarding torque is proportional to the square of the flux between the poles 1.010 — — A LOOO 0.990 r:::^ LOlO ^^ =5= _ B 1.000 0.990 =^=r ;^— o 1010 LOOO 0.990 ^^ ■— — — — — — - C "~""~-- ■~,^ ° "- LOlO D — '— — 1 ■ 1.000 0.990 e 1.010 1.000 0.990 — o 'ZZH — ~ — t: ^- --~.^ " ^^ 1.010 1.000 0.990 ^„£=- -r!~; — =5:=^ F -7-^ 20 40 60 SO 100 Per Cent Full Load Fig. 297. 120 140 160 of the drag magnets, the resulting per cent change in the torque is twice the per cent change in the flux causing it. Hence, the temperature coefficient of the magnets must be doubled in calcu- lating the meter coefficient. Table XIII gives the temperature coefficients of six direct-current watt-hour meters.^ » Tables XIII, XIV, XV, XVI, and XVII are taken from Fitch and Hcber's paper referred to above. 362 ELECTRICAL METERS Table XIII. — TEMPEnATTjRE Coefficients (Per Cent per Degree C.) Watt-hour meter A B C D E F Potential circuit Disk +0.17 +0.39 -0.03 +0.28 +0.26 +0.35 +0.38 -0.01 +0.05 +0.10 +0.41 +0.39 -0.01 0.00 +0.10 +0.30 +0.40 -0.01 +0.12 +0.12 +0.41 +0.37 -0.02 0.00 +0.07 +0.38 +0.38 -0.03 Algebraic sum'.^ Meter +0.06 +0.11 1 In taking the sums, the coefficients of magnets were doubled and the eign reversed for both potential circuit and magnet coefficients. 20 40 60 80 100 Temperature in Degrees Fahrenheit Pig. 298. The effect of a cyclic change of temperature on the accuracy of five different makes of direct-current watt-hour meters was recently made by Royce and Andrew at the Electrical Labora- INSTRUMENT ERRORS 363 tories of the University of Wisconsin. Typical curves showing the changes in accuracy with changes in temperature, are given in Fig. 298. The characteristics of the other meters tested are similar although they differ in magnitude. The effect of temperature changes on induction meters is less than upon the electrodynamometer type. This is mainly due to the fact that both the driving and retarding forces operate -20 120 160 20 40 60 80 100 Temperature in Degrees Fahrenheit Pig. 299. upon the same disk. The error in induction meters is about 1 per cent per 10°C. This will vary somewhat with the design of the meter and the absolute temperature. Typical curves for the effect of cyclic changes of temperature are shown in Fig. 299.1 312. Inherent Errors Due to Time and Use. — Other errors, to which most instruments are liable, are due to changes in the properties of the materials of which the instruments are made, with time and use. In spite of the labor which has been 1 B. E. Miller, Electrical World, Sept. 18, 1915. 364 ELECTRICAL METERS expended on making permanent magnets and the investigations concerning their properties, individual magnets of the best makes will occasionally show changes with time. When the instrument is new, it may, for a time increase in strength; later, it is more likely to decrease. Controlling springs also show slight changes with time. If the effect of the weakening of the magnet is offset by the weakening of the springs in a direct-current instrument, the accuracy is unchanged. When direct-current instruments are used in the neighborhood of dynamos or motors, or in other locations subject to strong stray fields, as, for example, near conductors carrying heavy currents, their indications will be considerably affected at the time of use, and in addition permanent changes may occur in the permanent magnets. Stray fields are liable to be found in the neighborhood of switchboard instruments and hence these should be shielded from them. The iron case very generally used for such instruments affords considerable protection, but, in addition, it is advisable to keep heavy currents well away from the instruments, and, as a further precaution, important instru- ments that are permanently attached to the switchboard, should be checked in position, under working conditions. Care must be taken that the portable instruments used in this checking are in a location not exposed to stray fields; if this is impossible, the mean of two readings should be taken; for the second reading, the instrument is turned 180° from its first position. The magni- tudes of these errors are given in Tables XI and XII for ammeters and voltmeters and in Table XIV for direct-current watt-hour meters. 313. Inherent Mechanical Errors. — Among the most common sources of error may be mentioned friction, defective preformance of springs, scale marking, and lack of balance of moving coil. The friction of pivots on a good indicating instrument should not be noticeable, unless it is old or has been roughly used. The friction of the pen on recording instruments is the main cause of inaccuracy of these instruments. It is evident that friction can- not be entirely ehminated, and hence, the problem is to have a spring strong enough to cause the coil to take up its proper position irrespective of friction. If the spring is strong, the torque for a full-scale deflection will also have to be high. Ac- cording to one writer, this torque expressed in gram-centimeters should not be less than one-sixth the weight of the coil in grams; INSTRUMENT ERRORS 365 Table XIV. — ^Pekfobmance op Watt-hour Meters Watt-hour meter Hated lull-load r.p.m Per cent difference in balance of current elements: No. 1 No. 2 No. 3 Per cent change from reversing stray field of 1 gauss at full load Per cent change from removing covers; Heatingi Magnetic Per cent change from reversing polarity: 50 per cent load 100 per cent load Polarity marked Range of light-load adjustment, per cent. Range of full-load adjustment, per cent. . Per cent change of full-load rate by maxi- mum change of light-load adjustment. . Per cent change of light-load rate by maximum change of full-load adjust- ment Per cent change from short-circuit on 120 volts Maximum amperes on 120-volt short- circuit Per cent change by short-circuit on 240 volts Maximum amperes on 240-volt short- circuit Full-load back e.m.f. in volts Starting current, in amperes: No. 1 No. 2 No. 3 Creeping voltage, in volts: No. 1 No. 2 No. 3 33.0 1.1 3.2 4.2 2.2 -1-0.3 +0.2 0.8 0.5 Yes 4.6 86 0.5 85 2.5 240 34.0 400 0.13 0.06 0.07 0.07 130 130 130 36.7 5.1 1.5 3.6 2.2 +0.1 0.0 O.G 0.3 Yea 5.6 155 0.3 154 2.9 260 11.6 400 0.13 0.02 0.06 120 130 100 45.8 0.4 1.6 0.8 2.3 +0.6 -0.4 0.5 0.2 No 13.8 68 0.7 66 1.1 260 5.6 430 0.19 0.04 0.05 0.03 27.5 130 130 130 0.0 0.0 0.0 2.9 1.9 No 4.6 35 -1.5 38 2.3 >500 0.0 730 0.0001 0.02 160 260 180 45.8 0.6 0.0 0.8 2.6 +0.7 -0.3 0.9 0.4 Yes 22.0 92 1.5 104 1.9 270 4.7 440 0.17 0.09 0.07 0.08 130 130 130 55. 2.6 3.2 0.3 2.7 0.0 0.0 0.5 0.2 Yes 12.2 65 1.1 65 -2.2 340 -3.4 560 0.07 0.08 0.04 0.11 130 130 130 ' The plus sign indicates an increase in speed. • Where no figure is given of the starting current it indicates creeping on voltage only. this weight includes that of springs, index, etc. Another author gives a minimum value considerably lower, namely, one-twen- tieth. Both authorities assume a deflection of about 90°, this being nearly the full-scale deflection for direct-current indicat- ing instruments. It is desirable to keep the ratio of torque to weight as high as possible in all electrical measuring instruments. It should be noted, however, that an instrument with a very high torque may really be a poor instrument, if the high torque is obtained by using an excessively heavy moving system. 366 ELECTRICAL METERS The most important factor affecting the accuracy of inte- grating meters is friction of brushes, bearings, and registering mechanism. If this friction were constant, any errors intro- duced by it could be compensated, but since it is an extremely variable factor, under favorable conditions the error due to it may be appreciable. Tightening the brushes on a commutator meter may cause a 10 per cent error on a 10 per cent load. To reduce the effect of friction to a minimum, the meter should operate at a comparatively low speed and the ratio of driving torque to weight of moving element should be high. High-speed and heavy-moving elements increase friction. Table XV. — Constants op the Coils Watt-hour meter A B C DI E F Hesiatance of potential circuit in ohms: 3,080 230 2,300 1,340 12 1,290 1,790 930 1,710 980 Armature 1,360 Total 5,610 2,640 2,720 5,290 2,690 4,580 Potential-circuit watts. . . Current element: Resist- 2.2 0.200 6.5 70 4.6 0.230 5.7 85 4.4 0.230 5.7 75 9.2 0.002 0.2 4.5 0.210 5.2 70 2.6 0.100 Watts loss, full load Flux density full load, 2.5 85 'Bated voltage of meter D was 220; of the others, 110. Table XVI.' — Constants op Moving Elements Watt-hour meter Torque in centimeter-grams Weight in grams Ratio of torque to weight Diameter of commutator, centimeter Number of commutator segments Thickness of disk, centimeter Diameter of disk, centimeter %^oltage drop across armature with 110 volts on potential circuit Brush pressure, grams, 7.47 98.4 0.076 0.265 3 ■0.115 11.40 45.1 0.24 14.31 156.2 0.092 0.465 S 0.150 13.35 53.8 0.57 16.69 101.8 0.164 0.240 8 0.065 12.66 37.6 1.50 3.92 7.2 0.545 0.090 10.18 14.92 96.1 0.155 0.240 8 0.065 12.70 40.1 1.80 2.85 97.4 0.029 0.195 3 0.115 8.54 32.7 0.34 INSTRUMENT ERRORS 367 I'ABLB XVII. — Constants op Magnets [The dimensions are given in centimeters and the flux densities in gausses.] Watt-hour meter A B C D E F Number of magnets 2 19.4 2.2 0.28 5.3 167 9,700 2 26.2 2.0 0.36 6.8 247 14,400 4 23.2 1.4 0.24 4.4 304 7,300 2 18.1 2.2 0.29 3.1 88 8,100 4 24.0. 1.4 0.25 4.4 302 7,300 1 Steel: Length 13 3 Cross-section 2 5 Air gap : Leneth Adjustable 2 5 Cross-section K' Total flux 1,300' 1 Taken with 2.5-mm. air gap. 2 K is the ratio of the length of the manegt to its cross-section divided by the ratio of the air gap to its cross-section, 314. Defective Performance of Springs. — An indicating instru- ment whose pointer stands exactly at zero with no current flowing, will not always indicate zero after use on full load. If the full load is on for only a moment, the pointer will usually return to zero within the limit of reading. If full-scale deflection be main- tained for an hour or so, it will probably be found that the pointer does not return exactly to zero when the circuit is broken ; if the full-scale deflection lasts several hours, the discrepancy will be still greater. This zero shift is only temporary, and gradually disappears. The amount of this zero shift varies in different classes of instruments, and in different instruments of the same class. In first-class voltmeters it should be just noticeable; in millivoltmeters, as a rule, it is considerably greater, although occasionally a millivoltmeter will show very good performance in this respect. The inaccuracy due to zero shift is most marked if the instrument is used for a small deflection soon after it has sustained a large deflection for a considerable length of time. The reason for the poorer performance of millivoltmeters lies in the necessity of using springs whose electrical properties approach those of copper. For voltmeters no such limitations exist, and the springs may be made of bronze whose mechanical properties are best suited for the purpose irrespective of electrical resistance. The design of a spring determines its performance, as well as the material of which it is made; the shape, length, and thickness determine its elastic limit when made of a given material. 368 ELECTRICAL METERS In discussing controlling springs, it was stated that the torque is proportional to the angle or distance through which it has been distorted. This proportionality is not exact, and any measure- ments based upon the exactness of the assumption may lead to errors of 1 per cent or more. This fact is brought out more clearly in Fig. 300, which shows some calibration curves of several Siemen's dynamometers and a precision instrument. These curves are due to Bradshaw. The error in deflection is plotted vertically and the actual deflection horizontally. Thus, when c o > 1/ 50 100 ISO Divisions Fig. 300. 200 250 the deflection on the precision instrument is 150, the instrument whose curve is marked 1 reads two divisions too high. At 50 the reading is 1.5 divisions too low, which shows that the torque of the spring does not follow exactly the assumed law. In the ordinary direct-reading instruments this variation does not appear if the scale has been properly graduated. However, if by accident the spring should be distorted or bent out of its original shape, the scale will no longer be correct, even though by shifting the spring holder the pointer be brought back to zero. From the foregoing, it is evident that a first-class instrument should have a scale graduated for that particular instrument. It is not necessary to determine every division by exact test, INSTRUMENT ERRORS 369 especially on instruments for commercial use. It is usually con- sidered sufficient to determine, say ten or fifteen points, and fill in the intermediate points, preferably by some mechanical method. Any change in the relative position of the working parts of an instrument will affect its calibration. Thus, the simple removal and replacement of the pole pieces of a direct-current instrument — in fact, even the tightening of the screws that hold the pole pieces — will affect the distribution of the magnetic flux so that a scale, which fitted before the operation, will now show appreci- able errors. Any accident, and mechanical change or adjust- ment of an instrument should be followed by a test. Some makers claim for their portable direct-current instruments a possible accuracy of 0.1 scale division. No such accuracy need be expected in the average instrument. ' 315. Errors Due to Balancing. — When a portable instrument is held in different positions when not connected to a circuit, it will be observed that the pointer will not remain at the zero position. This deviation is due to imperfect balancing of the moving parts of the instrument. A portable direct-current voltmeter examined in this way will show a deviation of not more than a few tenths of a scale division if in good balance; milli- voltmeters, wattmeters, and alternating-current instruments, all of which usually have a smaller ratio of torque to weight of mov- ing parts than the direct-current voltmeter, may show devia- tions as great as one division. Most portable instruments are intended to be used on a level support in a horizontal position, and to avoid errors on account of imperfect balancing they should be used and tested in that position. All other instruments should be tested in the position in which they are to be used. ' 316. Errors of Use. — In addition to the foregoing inherent errors of construction, there are what may be called inherent errors of use. The instrument may be used under circumstances such that errors in the result are inevitable. One of the most common sources of error of this kind is due to stray magnetic fields either from other instruments, or conductors carrying heavy currents. Even the proximity of unmagnetized masses of iron may influence the readings. The effect of stray field depends upon the nature of the field, and the design of the instrument. The influence of a direct-current field is constant so long as the current is constant, and varies with the current. Its effect upou 370 ELECTRICAL METERS a direct-current moving-coil instrument may be obtained by reading the instrument in a given position, quickly turning it through an angle of 180° and reading it again. One-half the sum of the readings will be the true reading. So long as the stray field remains constant, the error may be determined as above and may be allowed for by a percentage correction for readings on any part of the scale, the instrument remaining in a fixed position. The effect of the stray field is to change the strength of the field of the magnets of the instrument; the distribution of the field is not perceptibly changed. The resulting deflection of the instrument may then be considered as proportional to the product of the current in the moving coil and composite field. Thus let H = original magnet field let H' — component of stray field parallel to magnet field and I — current in moving coil of instrument. Then the reading of the instrument in one position may be written R = K{IH + IE'). With the instrument turned through an angle of 180° the effect of the stray field will be opposite to that in the former case, hence, R' = K {IH - IH'). Adding the two deflections or readings we get {R + R') = 2KIH whence ^ = KIH, the true reading. Subtracting the two readings the difference is R-R' = 2KIH' or ?~^ = KIH' the effect or change in reading due to stray field. The percentage error is then R-R' 2 KIH ' R + R' KIH 2 R-R' H' or = — R + R' H INSTRUMENT ERRORS 371 This shows that so long as H' remains constant, the error is a constant percentage of the true reading. Since, in most cases it is necessary to calculate the true reading from the indication of the instrument, it is better to give the error as a per cent of the instrument indication. This can readily be done as follows: ^ ~^' = KIH' or change in true reading due to influence of stray field. If R is the indication of the instrument in the original position, the percentage error of JR is R - R' 2 _ KIH' ^ H' R KI{H + H') H + H' and is also constant. When this percentage error has once been determined, it may be applied for obtaining the true reading at other indications of the instrument. The true reading will be equal to R i^^'^) the plus sign being used when the actual indication of the instru- ment is less than the true reading, and the minus sign when the conditions are the reverse. With instruments of the electro- dynamometer type the case is different. Since the deflection in this type of instrument is due to the reaction of the fields in two coils, a position of the instrument can be found such that the stray field produces no effect for a given reading of the instru- ment; that is, at a given position of the moving coil the stray field exerts no torque upon the moving coil. At any other posi- tion of the moving coil the stray field will have some effect, and this effect will vary with the deflection. Even weak fields, such as that of the earth, have appreciable effects, and the usual method of avoiding error in the test of such instruments, consists in measuring with standard instruments the current, voltage, or power required to bring the pointer of the instrument under test to a given point on the scale; the direction of current is then reversed, and a second measurement made with the same reading of the instrument under test. The arithmetical mean of the two readings of the standard instruments will give the correct value 38 372 ELECTRICAL METERS of the quantity measured, and what should be indicated by the instrument under test were no external field present. When such instruments are used on alternating currents, the constant stray fields will have no effect. Here the trouble is more likely to come from heavy alternating currents of the same, or nearly the same, frequency as those of the quantity being measured. Errors due to this cause may best be avoided by twisting the leads together in such a way that the inductive effect of the current is eliminated or at least very much weakened. If other sources of stray field are supposed to exist, the instru- ment may be turned through an angle of 180° and the effect determined, as explained above. A strong magnetic field, due to an alternating current, is liable to partially demagnetize the permanent magnet and cause the instrument to read low permanently unless repaired. Unless the field is strong enough to cause this partial demagnetization it will have no effect whatever upon the reading. Instruments of the electrodynamometer type are sometimes made astatic to avoid the errors due to stray field. This is accomplished by construct- ing the instrument with two moving coils which are so connected that a stray field produces equal and opposing torques on the two coils. If the stray field is the same at the two coils, no error is produced. It is not safe, however, to assume that such instru- ments may be used without error in close proximity to heavy currents, as both theory and experiment show that appreciable errors may result. The same precautions should be taken with astatic instruments as with those of ordinary form. The hot-wire and electrostatic instruments are not affected to any appreciable extent by stray fields, as their action is not based on magnetic reaction. Induction instruments are also free from serious error from the influence of stray fields, since their air gap is small and their fields quite strong. 317. Electrostatic Effect. — The electrostatic attraction or re- pulsion between the moving parts of an instrument and some sta- tionary part may cause appreciable errors. Rubbing the cover- glass with a handkerchief, cloth, or even the hand will often cause the pointer to have an initial deflection. The remedy for this consists in breathing upon the glass, the moisture of the breath causing the charge to disappear. In calibrating indicating wattmeters by means of two separate sources of electromotive force, a similar effect is likely to be INSTRUMENT ERRORS 373 experienced. When the potential applied to the fixed coil is much different from that applied to the moving coil, an electro- static force is exerted between the two, and an appreciable error in the reading may result. 318. Contact Errors. — Still another source of error is the lack of good contact. This may be the fault of the individual con- necting the instrument to the circuit, or it may be due to faulty construction. Millivoltmeter readings are especially liable to be erroneous due to this cause. A millivoltmeter is usually con- nected to the shunt by two leads, and in most instruments now in use this involves four contacts in the instrument circuit, two at the shunt and two at the binding posts. As the resistance of the instrument is only a few ohms, a corroded or dirty terminal or binding-post surface may introduce errors which may amount to several per cent. Binding posts and lead terminals of all precision instruments should be nickel-plated to avoid corrosion. The use of any substance which is liable to corrode the contacts should not be permitted in either the construction or use of the instrument. Soft-rubber tubing contains sulphur which will corrode copper, and for that reason should be avoided in instru- ment construction. / 319, Errors Due to Thermo-electromotive Forces. — In ordinary "station shunts" some errors are due to thermo-electric effects. That is, the heating of the junction of the resistance metal to the terminal block sets up thermo-electric currents which may be quite appreciable. Errors due to thermo-electric effect may be observed by allow- ing the current to flow until the shunt has assumed working temperature. On breaking the circuit, the millivoltmeter will show a small current flowing under the action of thermal-electro- motive forces. This may be distinguished from zero shift by opening the millivoltmeter circuit. A bad contact at one end of an ammeter shunt, or even the use of too small a current cable at one end of the shunt, will cause that end to be heated more than the other. With many shunts now in use, this will cause considerable error from thermal-electro- motive forces. For accurate work the shunts should be placed in oil and the temperature equalized by constant stirring. Some provision for cooling and constant stirring of the oil must be made when large currents are used unless it is arranged to short-circuit the shunt terminals for most of the time. 374 ELECTRICAL METERS 320. Errors Due to Combination of Instruments. — The amount of energy consumed by the ordinary electrical measuring instru- ments is small, and may be neglected when the instruments are used in commercial practice. When, however, the instruments themselves are being tested, and for accurate measurements, it is necessary to know what errors may be introduced by neglect- CI m7? /Im Vn u Load 'MW Pig. 301. ing these losses. Some arrangements of instruments introduce larger errors than others, and also the percentage error with the same arrangement may be higher in one case than in another, depending upon the characteristics and ranges of instruments used. When a wattmeter, ammeter, and a voltmeter are used, ^ Am r-\ Wm Vm Fig. 302. the instruments may be connected in several ways, two of which are indicated in Figs. 301 and 302. In Fig. 301 the ammeter and voltmeter are both connected between the wattmeter and load. When such a connection is used, the current indicated by the ammeter is less than the current passing through the current coil of the wattmeter. If the wattmeter is being tested, the product INSTRUMENT ERRORS 375 of current and pressure, I X E,\s too low; and if power consump- tion of load is being determined, the wattmeter indication is too high. The excess in current is plainly that flowing through the voltmeter and pressure coil of the wattmeter. If the wattmeter is properly compensated, no correction need be made for its pres- E^ sure coil current. The voltmeter correction will be -5-) where R E is the load pressure and R the resistance of voltmeter coil. When the connections of Fig. 302 are used, the wattmeter indication should equal IE, but this is greater than the power consumption of load. In the combined use of the three instruments the best method of connection will depend somewhat upon the conditions of test. The instruments should be so connected that if corrections are necessary they can easily be made. 321. Errors Due to Voltage and Current Transformers. — In order that excessive errors may not be introduced in the measurement of electrical quantities when instrument trans- formers are used, it is necessary to know the ratio of transfor- mation and phase relation between primary and secondary currents. In current transformers, the ratio of transformation must be known in connection with the ammeter and leads with which it is to be used. Slight phase shifting due to the fact that primary and secondary quantities are not exactly in opposition, introduces no errors in current and voltage measurements. In connection with the measurement of power, it is necessary to consider the phase displacement, and make the necessary corrections. A more complete discussion of instrument trans- formers is given in Chapter XXIII. 322. Errors Due to Frequency and Wave Form. — The errors due to changes in frequency, and those due to deviations of the current and electromotive-force waves from a true sine wave will differ with the type of instrument. The reading of all in- struments that contain iron in their operating elements, unless ac- curately compensated, will be influenced by changes in frequency. Many modern instruments can now be obtained in which the compensation makes them practically free from this error. It is a good plan, nevertheless, to test a meter at the frequency on which it is to be used. The inductance of the meter coils is primarily responsible for frequency errors. The mathematical expression for this error in meters whose coils are connected as 376 ELECTRICAL METERS diagrammatically indicated in Fig. 566, may be determined as follows : Let Ro = resistance of shunt, Lo = self-inductance of shunt, Ri = resistance of movable-coil circuit, Li = self-inductance of movable-coil circuit, M = mutual inductance of movable and fixed coils. This varies with the position of the coils. Let I = effective current in fixed coil, 7i = effective current in movable coil, E = pressure across the shunt, CO = 27r/. Then, by using the notation of the complex quantity, which in this instance is perhaps the more simple, we have: E = hRi + jwLJi + joiMI where j represents \^ — 1, coLi/i and ooMI are components of pressure 90° out of phase with I. This gives E - jcoMI h But and Ri -h jwLi E Jo = ^f; — ; — r—^ = current through shunt Ko + Ji^L^ Ri + joiLi Ra + jcoLo Solving this for E we have: ^ ^ I[{Ri + icoLi)(fio + jcoLo) -I- joiM{Ro + ja>Lo)] Ro + jcoLo + Ri + juiLi Substituting this value of E in the expression for 7i and reducing, we get: /i = (Ei+7Jo)^ + ^Hii + io)^ This expression consists of a rational term and an imaginary term. The rational part /[fioCfio + Ji!i) + co'(Li + Lo)(£o - M)] (Ri + RoV + w^Li + LoY INSTRUMENT ERRORS 377 is the component of /i in phase with I, and hence it is that part of /i which produces a torque. The torque due to / and this component of 7i is : ^ KP[Ro{Ra + Ri) + to^(Li + Lo)(Lo - M)] ^ {Ro + RiY + co2(Lo + LiY AU+U) (Lo-M) = KP.- Ro 1 + u- {Ro + Ri) Ro 1 + w , (Lo + LiY Ro + J?i In order to reduce this to simpler form, let: Lo + Li Ro + Ri Lo-M Ro = T = To. Then T = KP = K72 J2o iio "I" R Ro Ro + Ri K' = K r l + gjT X To l \l 1 + co^r^ J + K'Poi^TiTo- T) Ro 1 + w'T^ jRi + Ra But iiC/2 Xto is the torque when the coils are non-inductive, Ro -^r Rl or it is the torque that a direct current of I amp. would produce. Call this torque to. Then: T = To + K'Pu'TjTo - T) 1 + w^r^ The effective alternating current is proportional to the square root of t; we then have: Vt = -Uto + Vt — Vt^ = to + Hence per cent error ,Vt — VtO _ .r.^L° = 100 30 2(1 + 0)^2) 100- K'Poi^TjTo - T) 1 + oj^T^ 1 + co^f^ — J "^"''• K'Poj^TjTo - T) ^ 1 + w^r^ J Vto Vto 120^!?(l4^). approximately. 100 378 ELECTRICAL METERS Example. — A shunted dynamometer ammeter haa the following con- stants:' iJi = 4 ohms, L = 0.03 X 10-3 henrys, To = - 5.36 X 10-', T = 0.75 X 10-«, w = 27r X 100. Here per cent error = ?^ X 100 X (27r X 100)' X 0.75 X IQ-' X 6.11 X 10-' 1 + (27r X 100)=i(0.75 X 10-6)2 _ _ 27r' X 0.75 X 6.11 X 10-* 1 + 4,r2 X 0.6625 X 10-6 = 0.09 of 1 per cent, low, approximately. The effect of wave form upon the reading of any instrument will depend to a considerable extent upon the relation between the actuating force and current causing it. This relation in most alternating-current instruments is expressed by : r = KI^ and the influence of wave form upon the readings of such meters may be investigated as follows : As shown in Article 55 an alternating-current wave may be ex- pressed by a series of sine and cosine functions. As the current supplied by commercial alternators contains no even harmonics, the practical current wave may be expressed by: i = Ai sin a; + .A3 sin 3a; -f . . . A„ sin n x + Bi cos X + Bi COS.ZX + ... Bn cos n x Where n is an odd number, and e may be expressed by a similar series. In an instrument whose impelling force is proportional to the square of the current we have: T = Ki"^ = K[Ai sin a; + A3 sin 3a; + . . . + A„ sin n a; + 5i cos x + Bi cos Zx -\- ... + 5„ cos n xY, and average torque K C" = — I [Ai sin a; + A3 sin 3a; + . . . + A„ sin n a; + Bi cos a; + 53 cos 3a; + ... + 5„ cos n xfdx. Squaring the quantity within the brackets this becomes: - 1 I Ai^ sin2 xdx + j A3- sin^ Zxdx + . . . + 1 A„2 sin^ n xdx + \ Bi^ cos^ xdx + I S3' COS32 xdx+ ... -\-\B\ cos' n dx 1 ' See RisDALE, loc. cit. INSTRUMENT ERRORS 379 plus the integral of a series of terms of the following form: AnAm sin nx sin mxdx, A^Bm sin nx cos mxdx and B^B^ cos nx sin mxdx. The integrals of these terms between the limits of zero and x reduce to zero and we have left as the average torque : av. T = — I Ai^ sin^ xdx + ( Ai^ sin^ Zxdx -^ . . . + I yln^sin^ T LJo Jo Jo nxdx -\- I Bi2 cos^ xdx + I i?3^ cos ^"ixdx + ... Jo Jo r 1 + I B„^ cos^ n xdx Jo But 2 ° T' 2 2 A„2 + B„2 IJ 2 = T' where /i, Is, etc., /«, are the maximum values of the fundamental, and harmonics, respectively. The average torque is thus pro- portional to: J 1 I ■'3 I I £n_ 2 -t- 2 "I" ■ ■ ^" 2 and = V¥+¥ 2 T 2 -r ■• ^ 2 where / is the reading of the instrument if an ammeter. If the instrument is a voltmeter, it can be shown by a similar process of analysis that : ^ = V'2' + ^ + + ^ This shows that in ammeters and voltmeters of the electrodyna- mometer type the torque is the sum of the independent torques of the component harmonics, and that these torques do not interact with each other to produce a torque. This is an im- portant result and simplifies considerably the analysis of the 380 ELECTRICAL METERS problem of the influence of wave form upon the errors of electro- dynamometer instruments. In a preceding discussion it was shown that the percentage error in a two-circuit electrodynamometer ammeter is given with close approximation by: Per cent error = 2(1 + co^T^) ' when measuring a current whose wave form is a sine curve. If the current measured contains harmonics, each harmonic will produce its own torque and its own error. The resultant error will then consist of a series of terms of which the above is a type. The torque due to the first harmonic or fundamental is: .,rl + <^^T X T o-] 1 + 0)272 Similarly, the torque due to the third harmonic is: _ r ,K'{ ^ + <^'T X To l T3 h'K ,rl+ (3o,yT X Tol H and in general + (3a))2r2 _ ^.,^,r i + nvrx To -] T„ - J„ /I L 1 +n'o^'T^ y The total torque is equal to the sum of these, hence: A [- 1 + nVr X To ] ^ " L l+n2^2y2 J n where ^ means the sum of all terms obtained by substituting 1 1, 3, 5, 7, etc., for n, depending upon the number of harmonics present, or n But ^ K'lJ would be the torque were the coils non-inductive, 1 or it is the torque due to direct current of the same value. Hence: -\/r — \/t, , V iT'T- J n'w-'TjTo - TU To Vr 1 + 'T(To - r)A n2/„2 Sr H - 1 INSTRUMENT ERRORS 381 and per cent error = 1 If the form of the current wave is known, the per cent error, due to wave form, can be readily calculated. Wave-form Errors in Dynamometer Voltmeters. — The coils of an electrodynamometer voltmeter are invariably connected in series, hence it is a comparatively simple matter to derive an expression for frequency and wave-form errors. If L is the self- inductance of the coils, and M the mutual inductance, which varies with the position of the coils, then the effective value of the current through the instrument, due to a sine wave of electro- motive force, is: E where R is the total resistance of the instrument. The torque due to the first harmonic or fundamental is, then: n = KP = K ^2 _,_ ^2(^ + My Similarly, for the nth harmonic the torque is: ''" = ^ W^fnh^HL~+Mr and EJ = tK j?2 _|_ „2„2(L + My _j^^EJ__K^ EAn'o>KL -t- MY] - -"-2/ 112 ji2 2^ Hi ^ n^w'{L + My K -A But -^ 2j En^ is the torque due to a constant electromotive R ^ force. Hence: ui^L + MyK A n^g„' r - TO ^i— Zi R2j^ n-'^^L + My ■\/ti TO ~V~ R^To ^lR^ + n^o>KL + My]i " 382 ELECTRICAL METERS Per cent error _ 100 0)2 (L + M)2^ r n^Er, " r 1 When n is 1, this reduces to: _, ^ 100 co2(L + M)" Fer cent error = —^ , approximately. 2 R^ + co\L + MY EXAMPLE Ah electrodynamometer voltmeter has the following constants ! R = 2,000 ohms, L = 102 millihenrys, M = 3 millihenrys maximum. Calculate the per cent error in the reading of the instrument when used on a circuit whose frequency is 133K cycles. Solution. — 100 «2(z, + My Per cent error = 2 R' + w%L + My 100 ^ ,^, ^ w ^ 0^05, = 2,000^ + 4^^-XW X 0.105= = 0.1 of 1 per cent, approximately. Wave-form Errors in Electrodynamometer Wattmeters. — The error due to the self-inductance of the potential coil when both electromotive force and current waves are simple sine curves has been discussed in Article 112. It remains to investigate briefly the influence of upper harmonics. If power is measured in a circuit in which the electromotive- force wave is a simple sine wave, and the current wave is com- posite, we may express the wave forms as follows: e = Em sin ut i = Iim sin (oit + d) + Jam sin {Swt + P) + Lm sin {5ut + y), etc. and ei = Emhm sin oot sin {ut + 6) + E„Ii„, sin ost sin (3iot 4- /3) + Emhm sin ut sin (5co« -|- 7), etc. 1 T" 1 /*" and average ei = - I E^hm sin ut sin (o^t + 6) + - | E^hm 1" Jo ■n-Jo sin o}t sin {3oit + 6) + - I i/m/e™ sin cot sin (5U + 7), etc. IT Jo INSTRUMENT ERRORS 383 depending upon the number of harmonics in the current wave E I The integral of the first term is plainly —^ ■ —^ cos 6. The integrals of the second and subsequent terms all reduce to zero as can easily be shown. Hence, the average torque of the watt- meter is proportional to the product of the effective value of the electromotive force by the effective value of the fundamental of the current curve. The indication of an electrodynamometer wattmeter is thus independent of the upper harmonics when either the electromotive force or current is simple harmonic. If both the electromotive force and current waves contain upper harmonics, then the resultant torque is proportional to the sum of the products obtained by multiplying the effective value of each electromotive force harmonic by the effective value of the current harmonic of the same frequency and by the cosine of the phase difference, or, in mathematical symbols: T = Kei = K „ cos 9 + A — ^ — cos 63 +, . . . K — s — cos Bi. This relation can be demonstrated mathematically, but a long analysis is not necessary, for if the first harmonic of the electro- motive-force wave does not produce a torque with the upper harmonics of the current wave, it follows that any upper harmonic of the electromotive-force wave will not produce a torque with any harmonic of the current curve except the one of the same frequency. Hence, the conclusion is obvious. The error due to upper harmonics when self-inductance alone is considered may be derived as follows: 1 + tan d„ tan a„ cos On by Article 112. = kV£'„7„[cos2 q,^ cos dn + sin a„ cos «„ sin e„] 1 n » = K^EJn COS e„ + K'^E Jnlsin ol„ sin (e„ - a„)] 384 ELECTRICAL METERS n lOO^Bn/n Per cent error = X 100 = — ■ lOOcoT 2^EJn COS e„ 1 [sin a„sin(e„ — «„)] ^EJ„ cos (9„ ' 1 Where T is the time constant of the instrument circuit, 0„ is the phase difference between the nth electromotive force and current harmonics. When the shape of the current and voltage curves and the constants of the instrument are known, the per cent error may be calculated. Induction watt-hour meters are considerably affected by fre- quency and wave form; a 5 per cent variation in frequency may cause from 1 to 2 per cent error on one-half load. A certain meter registered correctly on a current from one generator but showed a 15 per cent error on current of same frequency but different wave form supplied by another generator. ' 323. Errors of Observation. — The errors due to reading are very variable and depend iipon two factors, one upon the con- struction of the instrument, and the other upon the skill and care of the observer. For accurate readings, the pointer should be constructed with a flattened end, the plane of the pointer being perpendicular to the scale, under which should be mounted a mirror. The reading is then made by closing one eye and with the other noting that the pointer is exactly over its reflection from the mirror. In this way errors due to parallax are easily avoided. In any series of measurements of the same physical quantity, we find that the results differ slightly one from another owing to imperfections in the instruments, or errors in making observa- tions. Errors of observaition are likely to be positive as often as negative, and, if a sufficient number of readings are taken, may in the long run, be considered as having little influence upon the result. The greater the number of individual observations, the less likely will the mean of the individual observations deviate very far from the correct value. The conditions, and degree of accuracy desired, will in each case determine the number of readings to be taken. CHAPTER XXIII INSTRUMENT TRANSFORMERS 324. Definitions. — Instrument transformers are transformers specially designed to be used in connection with alternating-cur- rent meters. They are of two kinds: current, and voltage or potential transformers, sometimes designated as series and shunt transformers, respectively. The first designation is based on the quantity transformed, and the second upon the manner of the transformer's connection to the circuit. The names current and voltage transformers are preferable and will be used in the following discussion. 325. Reasons for Use. — There are two main reasons for using transformers in connection with alternating-current instru- ments. The first has already been pointed out, namely, that it is impractical to construct meters of sufficient capacity to measure directly very large currents or pressures. Another important reason is that their use makes it possible to measure high voltages by means of instruments which can be properly insulated without difficulty and great expense. 326. General Theory. — An extended and complete theory of instrument transformers is beyond the scope of this text. Only so much is given as will give the reader some understanding of the influence of the constants of the transformer upon the read- ings of the instruments connected to it, and the errors resulting from the interactions of the transformer and instrument constants. In its simplest form the instrument transformer consists of an iron core upon which are wound two distinct or separate coils, as shown in Fig. 303. In this respect it is exactly like the ordinary power transformer, but as it is used with precision instruments, it is designed and constructed with more care and refinement. 327. Current Transformer. — From a purely mechanical view- point, there is little difference between the current transformer and the common power transformer; nevertheless, electrically they have somewhat different characteristics. In the ordinary power transformer the .primary current changes with, and de- pends upon the secondary current. In the current transformer, however, the effect of the secondary current upon the primary 385 386 ELECTRICAL METERS current is negligible. The primary or main current is determined by the constants of the load circuit, and within practical limits is entirely independent of the current in the secondary circuit. The function of the current transformer is to supply current to a secondary circuit of constant relative value and having con- stant phase relation with respect to the current in the primary. There are thus two quantities upon the constancy of which depends the accuracy of meters connected to the secondary circuit: namely, the ratio of the primary to the secondary cur- rent, and the phase difference between them. ^ ^^ r X A/wwxxrJ HJ \Load Fig. 303. The readings of ammeters and voltmeters are affected only by variations in the ratio of transformation ; the indications of power- factor meters and synchroscopes fire affected only by variations in the phase relation; but power and energy meters are affected by changes in both the ratio of transformation and in the phase angle. The ratio of transformation, and phase angle depend upon cer- tain constants of the transformer, constants of the primary or load circuit, and constants of the secondary or meter circuit. These constants are designated in Fig. 303 as follows: R, X = resistance and reactance of load circuit respectively. Ti, 'Xi = resistance and reactance of primary winding of transformer. Ti, X2 = resistance and reactance of secondary winding of transformer. r, X = resistance and reactance of meter circuit. The influence of these quantities upon the ratio of trans- formation and phase angle will be more readily understood from INSTRUMENT TRANSFORMERS 387 a consideration of Fig. 304 in which 7i and h are drawn in length proportional to the ampere-turns in the primary and secondary circuit. No attempt is made to show actual values, hence the vector diagram is merely illustrative. Let E, the pressure across the load circuit, be taken as the reference vector. Then 7i, the primary current, will lag behind Ii reversed *-e: Fig. 304. E by an angle 6, where cos 9 is the power-factor of the load. This primary current sets up a magnetomotive force and magnetic flux in phase with it. This flux is nearly neutralized by the secondary current I2. Some flux must nevertheless be developed in order to induce an electromotive force in the secondary cir- cuit of sufficient magnitude to force the secondary current through it. This flux as well as the current to which it is due is the re- sultant of 7i and I2. Let this flux be represented by $ and the exciting current by le. The fluctuating flux $ will induce an electromotive force in both the primary and secondary circuits. These two electromotive forces will be in phase and will lag 90" behind *. The induced secondary voltage is represented by E2. The applied electromotive force, which neutralizes the in- duced electromotive force in the primary is represented by Ei, opposite in phase with reference to E2. The terminal secondary pressure of the transformer is the vector difference between E2 and the impedance drop in the secondary circuit. This terminal pressure is represented by E2'. In a well-designed current trans- 39 388 ELECTRICAL METERS former ^2' is practically in phase with E^; that is, the reactance of the secondary of the transformer is inappreciable. The secondary current I2 will lag behind Ei by an angle a which is determined by tan a = -' r If the transformer has an appreciable core loss, the exciting current le may be considered as the resultant of two components, Jm the magnetizing component, and /„ the energy component. 103 40 eo %full. load Fig. 305. lOO The ratio of /i to h and the angle p are the quantities which affect the accuracy of a meter operated by the transformer. An examination of the diagram shows that these quantities vary 200 D leo o u m 120 y § eof AO \ \ \ ^ .^ :::^ ^^ --Hi; ;::;: - — "■•— =^ ^^= - — 20 AO 60 80 100 % full load sco amps. Fig. 306. with the core loss of the transformer, the impedance of the secondary circuit including that of the meter circuit, and the ampere-turns for which the transformer is designed. Fig. 305 shows some typical ratio-current curves for current transformers, the ordinates being the ratios of the primary to the secondary current expressed in per cent of nominal ratio, while the abscissas are the secondary current expressed as a per cent of full load. In Fig. 306 are typical curves showing the variations in phase INSTRUMENT TRANSFORMERS 389 angle with secondary load. It will be observed that both the ratio of transformation and phase angle approach a constant value near full load. 328. Potential or Voltage Transformer. — The general principles of the potential transformer are the same as those of the current transformer. The principal difference between the two types of transformers is in the manner of their connection to the circuit. The primary current in the current transformer is determined by the condition of the main or load circuit, the primary electro- motive force being merely the impedance drop across the trans- former. In the voltage transformer, the primary electromotive force is determined by the conditions of the main circuit, while the primary current resulting is determined by the electromotive force applied and the impedance of the transformer. • Thus the vector diagram of Fig. 304 may, with certain modifications, be applied to the potential transformer. If E'l is the applied elec- E'l . . tromotive force the ratio of transformation will be -gv" which is Ni nearly -rf- where A''i and N2 are the numbers of turns on the pri- mary and secondary winding; and the phase angle is the angle, 7, between the vector E'l reversed and E'i- These two quan- tities are also of importance in power and energy measurements. 329. Influence of Transformer Constants in Power Measure- ments. — The influence of the transformer constants upon power measurements is the same as upon energy measurements and ac- cordingly only the former will be discussed. To understand the effect of the ratio of transformation and phase angle upon the reading of a wattmeter let us briefly consider Figs. 307 and 308, the first of which shows a wattmeter connected to a power circuit through transformers and the second is a vector diagram illustrating the phase relations between the quantities involved. Both the secondary current and voltage are shown as leading the corresponding quantities in the primary circuit. From this dia- gram it is evident that the correct reading of the wattmeter, assuming it to be direct reading, is Power = 7i Ei cos 9 = RERihE2 cos d. But the actual reading of the wattmeter is Reading = R'ER'ihEi cos {6 - fi-\-i). If ;8 and 7 are lagging their signs must be reversed. 390 ELECTRICAL METERS In the above expressions R'e and R'l are the actual ratios of transformations which to give the true power should be Re and R,. Due to the phase angles /3 and y and to inaccurate ratios of trans- formation, the per cent error is RsRihEi cos d - R'sR'ihEi cos (d-^+y) Per cent error = 1 00 = 100 [>- RERiEili cos d R'eR'i cos {e- ^ + 7)' ReRi cos d Transform r sssmssxL Fig. 307. :o Wattmeter Rei vrsvd I. ( Fig. 308. If the ratios of transformation are correct, that is if R'e = Re and R'l = Ri, the resulting error is due to phase angle alone. 330. Variation of Error with Power-factor. — The per cent error due to the phase angle of the transformer increases rapidly as the power-factor of the main load decreases. This may be shown as follows: Let X = per cent error. cos (e - ;3 -H ^) cos Q Then a; = 100 - lOO/c^/c^ INSTRUMENT TRANSFORMERS 391 and the rate of change of x with respect to d is - = - 100 k^ki \ ~ ^'" ^^ ~ ^'^'^^ ^°^ ^ "^ ^°^ ^^ - |3+ 7)sing ] 56 L cos^ d J cos^ = ioow.^y^-^. cos^ 6 8x With a fixed p and 7 the value of — evidently increases rapidly with a decrease in cos 0, or with an increase in 6. To a reader unacquainted with the calculus, a numerical example may be more intelligible. EXAMPLE Given /3 — 7 = 3°. Calculate the per cent error in the wattmeter read- ing at power-factors of 0.1, 0.5 and 0.9. Solution. — Assume keki = 1. When cos 8 = O.IO, 6 = 84° 15'. When cos 9 = 0.50, fl = 60°. When cos 8 = 0.90, 8 = 25° 50'. TV. <. inn 100 cos (.8 -0 + y) Then per cent, error = 100 ^ - cos 8 100 cos (84° 15' - 3°) ~ ■^"" 0.1 = 52.12 per cent when cos 8 = 0.1. Likewise when the power-factor is 0.5 the per cent error is found to be 8.9 per cent and when the power-factor is 0.9, the error is only 2.4 per cent; that is, in so far as the error depends upon phase angle it increases with a decrease in the power-factor. 331. Variation of Error with Phase Angle. — Assuming the power-factor of the load to remain constant, it is of interest to determine the variation in the per cent error with variations in phase angle of the transformers. Let /S — 7 = tj), and represent the per cent error by y, then J, = 100 - 100 ^^^-^^ " cos 6 and 5^ ^ 100 sin {e-) 8 is not constant, but depends both upon B and 0. When S = 0, or nearly zero, we may write without appreciable error, -~ = 100 sin 4>. As (j} is small in well-designed transformers, — varies as sin (/>. For changes of from to 4°, sin changes from to 0.07, or within these limits the graph between y and is practically a straight line. When 6 is near „ the expression for — becomes 8y 100 cos (^ . ^ , and again for changes in from to 4° the change in — is only about 0.004, hence at low power-factors the graph between y and / / / / / A / « ^'^ ^ 6 / / / / / ^' ^ ^(^'^^- / / 1 / / / / y l1* ^ r, 4 / / / / / / f\ „e^i^ ^ -^ / / '/ / y ,./ ^ ■?°" ,^ ,90-''-' - 2 // // '/, /, ^ -^ Vo2 e^ ictSH. M -^ y^ ^ ^ ^ » m ^ 21 ' a y 1 ' 2 P y 41 F )' 2 Ansl ta. I o 21 e of i09. )' 41 Tram ' 3 Bfom - a er 3' U ' 4 The connections for testing current transformers are very similar as is shown in Fig. 311. 334. Test for Ratio of Transformation, Watt-hour Meter Method. — The test for the ratio of transformation consists in first connecting the voltage coil of meter A to ^i, and of meter B to B^ 394 ELECTRICAL METERS and carefully noting the number of rotations of the meter disks in a definite time interval. The connections are then shifted from Ai to Ai and from Sa to 5i and again the number of rotations in a given time is observed. From the known constants of the standard transformer, the load circuit, and the number of rota- TI gQQQP LofiflaoflJ OOOOOO' TRAHSl o /4I BX Lflttsflj O— TRANS, a. t& M- AUX. CURRENT SUPPiy METER A. JJL MereRB 000 Fia. 310. tions of the watt-hour meters the constants of the transformer under test are determined. Let transformer 1 be the standard transformer, and transformer 2 be the one whose constants are to be determined. Also: WO'OWff TRANS I h d TRANS. S cum mnD MX VOLTASe SUPPLY Fig. 311. let Ri and R^ = ratio of transformers 1 and 2 respectively, ai and a^ = phase angles of transformers, tia and n'^ = number of rotations of meter A when con- nected to Ai and Ai respectively, INSTRUMENT TRANSFORMERS 395 Wfl and n'fi = the number of rotations of meter B when connected to Si and B^ respectively, Pa and pa = percentage of accuracy of meters A and B, k = energy constant of the watt-hour meters. Then in tia rotations, meter A will register kn^ watt-hr. The actual energy that has passed is lEi cos {d + ai) when 6 is the power-factor of the load. Hence kn^ = PaIEi cos (6 + ai) and IE, = '^~^- Pa cos (e + ai) But RiIEi cos is the power in terms of the primary pressure, and current in auxiliary circuit; multiplying both sides of the above equation by Ri cos B we get, RJEi cos e = rr-j r- Pa cos {6 + QTi) In exactly the same way we have u'a R2k cos e . ^, , — „„„ /„ I r tor the actual power in terms of the constants Pa cos (tf -t ai) of meter A and transformer 2. The corresponding expressions for meter B are Rinak cos 6 , R^n'sk cos B and Pb cos {fi -j- ai) Pb cos (0+02) As each of these expressions is the actual power, they must be equal; hence equating simultaneous readings, we have, riARik cos B _ n'BRjk cos B Pa cos (B + ai) ~ Pb COS {d + as) and n'ARjk cos Q nsRik cos B Pa cos {8 + (Xi) ~ Pb cos (B + ai) Dividing the equations term by term we get, Ua Ri cos (6 + aa) _ UbRj cos (6 -^ ai) ti'a R2 cos (6 + oil) ~ UbRi cos {6 + ai) Whence R^ _ UaUb cos' (6 + ai) Ri'^^ n'An's cos' (6 + ai) and Ri = Ri-J / f approximately, 396 ELECTRICAL METERS ^°^ TflTL' — \ ^^ practically unity at unity power-factor, that is when 6 = 0. tia, Ub, n' a and u'b are the numbers of rotations of the watt-hour meters at unity power-factor. Since jia, Vb, and k do not appear in the result, the ratio is independent of these quantities, and the accuracy of the method can be increased by increasing the speed of the watt-hour meters. This can be done by shunting the retarding magnets. 335. Test for Phase Angle, Watt-hour Meter Method. — It has already been shown that the effect of phase angle upon the ac- curacy of meter readings is much greater at low power-factors than at high power-factors. At high power-factors the influence of the ratio with reference to accuracy predominates. Upon this fact is based the method of determining the phase angle. If the readings of the watt-hour meters are taken as before, but at low power-factors we have Ri^ r '"'A^B 1 C0S2 {d -\- az) /££ _ r riAUB 1 C0S2 (e -\- ai) whence .. , ^ Ri^ n'An'B '}'^ ,. , s COS (e -f a2) = p- — — — cos (0 + ai). r = \/ / f where Ua, Ub, n' a and n's are the readings The subscript Q means that ua, tib, n' a and u'b are readings at power-factor cos Q and Q is large. Ri Rx at unity power-factor. Since all the quantities in the right-hand member of the above expression are known, aj can be calculated. In commenting upon this method, Dr. Agnew, its author, says: "It is important that the ratio and the phase angle of the standard transformer, whether of the current or voltage type, be determined under actual working conditions of load, including the meter. Multiple range transformers are very convenient as standards and good trans- formers have very accurately the same constants for the different series-parallel arrangement of coils. If the no-load ratio of a voltage transformer is required, it may be obtained very closely by adding a second or duplicate meter as load, and then extrapolating to the no- load condition. While the present method has neither the high precision nor ele- gance of the null laboratory methods, it has ample accuracy for com- INSTRUMENT TRANSFORMERS 397 mercial requirements, it is indepeiident of ordinary line fluctuations, and no specialized apparatus is required." The equation Rj^ ^ nAUa cos'' (g + g;) Ri^ nAUa' cos^ (e + ai) can be transformed so that instead of calculating aa by trigo- nometry, it may be obtained from the chart, Fig. 309. To do this we must find the per cent error due to phase angle. Trans- forming the above equation we have cos (e + aa) _ R2 VnA'riB cos (e + a,) ~ R, v"^;^ and (cos 6 + uj) _ ^ RtVnTnl (cos e+aO ~ R^ V^a^ and per cent error = 1 rcos {e + a,) _ -1 _ r^xATw 1 '""Lcos {d + aO ij - 100 [i2, ^r^^^ - ij Let + ai = <^ Then 100 p« ['^ + ("^ " ">)] _ 1 ^ [^hV^S J If a three-phase circuit is used, and the auxiliary circuit be taken from one phase and the pressure from another phase, cos 4> becomes the power factor under which the watt-hour meters operate when connected to the standard transformer. a-2 — Oil is the difference in power-factor under which the meters operate when connected to transformer 2. The left hand member of the above expression is the per cent error due to this difference in phase at a power-factor cos . The right hand member contains known quantities only and can thus be evaluated. R^ and jffii are the ratios of transformation at the particular load, n^, Ub, Ua , Ub are the rotations of the meters at power-factor cos d. Substituting and reducing we get the per cent error by the aid of which 012 — ai can be read off the chart. For example, if cos <^ is .5 and the per cent error is 8, we find that where the horizontal line corresponding to 8 per cent error crosses the 50 per cent power-factor corresponds 398 ELECTRICAL METERS to a phase angle of 2° 40'. This is a^ — ai. As ai is known then as is at once obtained. 336. Ratio by Wattmeter and Standard Transformer Method. — A practical method of determining the ratio of potential trans- formers consists in connecting the secondary of the transformer, whose ratio is known, in opposition to the secondary of the trans- former whose ratio is desired, while the primary circuits are con- nected in parallel, and measuring the difference in the secondary voltages as indicated in Fig. 312. If the standard and trans- former under test have the same nominal ratio, the difference between the secondary voltages will be small, hence to measure this difference its effect must be enhanced. This is accomplished by sending a current from an auxiliary source through the current coil of a low-range wattmeter while the voltage coil is energized by the difference in the secondary voltages of the transformers. The desired ratio of transformation may then be calculated from the reading of the wattmeter, the auxiliary current, primary voltage and the ratio of the standard transformer, thus: let E = primary voltage, I = auxiliary current, Ri = ratio of standard, R2 — ratio of transformer under test, ai = phase angle of standard transformer, 0:2 = phase angle of transformer under test, B = phase difference between current and pres- sure in wattmeter circuit. Since ai and a-i are very small, and Ri is nearly equal to R2, will be approximately zero when the auxiliary circuit is non- inductive and the connections are as indicated in Fig. 312. The wattmeter reading is then, with close approximation, XRi RJ whence lER, il2 RiW + IE If the secondary voltages of the two transformers are equal, W = and R2 — Ri- INSTRUMENT TRANSFORMERS 399 To determine whether RJV is positive or negative, that is whether Ri is less or greater than Ri, it is merely necessary to connect a non-inductive load, L, to the secondary of the transformer under test. The effect of such a load is to increase the ratio of trans- formation or decrease the secondary voltage. If the deflection 3 LaofloJ o 8 O I Ufiofij Rr™ L^ Fig. 312. of the wattmeter is up scale when there is no load on the secondary, and if the addition of such a load increases the deflection, then at no load Ri is greater, than Ri and vice versa. 337. Phase Angle by Wattmeter Method. — To determine the phase angle of a potential transformer by means of a wattmeter — £ Fig. 313. and standard transformer the two transformers are connected as in Fig. 312, but the auxiUary current is taken from the other phase of a two-phase circuit. Before proceeding with the test the ratio of the transformers should be made equal by loading. 400 ELECTRICAL METERS with a non-inductive load, the transformer with the lower ratio. The current taken by this load should be measured. If the load must be applied to the standard transformer, the phase angle of this transformer corresponding to the secondary current may then be obtained from curves plotted showing the relation be- tween phase angle and secondary current. Diagram Fig. 313 shows the phase relations, exaggerated, of the several quantities involved. From this diagram it is evident that the wattmeter reading is W = Eol cos e. But ^0 = 2Ei sin "'~°' and 02 + ai ^= ~^ Hence W = 2EJ cos — 2 — sm ( — ^ — ) = Ell [sin az — sin ai] and , W sm a2 = sm ai ± -^FTT' Jill As all the quantities on the right-hand side are known, a^ can be calculated. EXAMPLE Given CCl = 20 minutes, Ei =110 volts, 1 = 5 amp., and W= 1.5 watts. Calculate ai Solution. — sm aj = sin ai H Ell a, = 20', sin ai = 0.00582, W = 1.5 watts. / = 5 amp. .El = 110 volts. Hence W 1.5 EJ -5X 110 - °°°^^^- Theinfore sin ai = 0.00582 + 0.00272 = 0.0031 or 0.00854 and aj = 11 minutes, or 29 minutes. INSTRUMENT TRANSFORMERS 401 It remains to determine which value of aa is correct. To deter- mine this a non-inductive load is connected to the secondary of the transformer under test. If the deflection of the wattmeter is increased it shows that aa is greater than a, and the second value must be taken. If the introduction of the non-inductive load reduces the wattmeter reading, aa is less than a,. If a two-phase circuit is not available, a three-phase to two- phase arrangement of power transformers may be used, or the current for the series coil of the wattmeter may be taken from another phase of a three-phase circuit. The reading of the wattmeter under this condition will be W = 2EJ sin ^^' cos (sO" - "^) ■ or W = 2EJ sin ^^ cos (l50° - "^^^) ■ according to which of the two other phases the auxiliary circuit is connected. When reduced, both these expressions give the same numerical value, namely, W = ^i7[0.866 (sin as - sin a,) - 0.5 (cos as - cos ai)]. But as the difference between cos aa and cos ai is negligible we have W = 0.866£']Z (sin aa - sin ai) and I.IQW , . sm Q!2 = E, T — r sm ai Mi\i as before.^ 338. Potential Transformer Comparator Voltmeter. — To facili- tate rapid and accurate tests of potential transformers, the Weston Electrical Instrument Co., has recently placed on the market a voltmeter which takes the place of the wattmeter in the test de- scribed in the foregoing section. The instrument is a voltmeter of the electrodynamometer type, the field coils of which are separately excited from a source of constant voltage. The scale is therefore practically uniform which permits more accurate reading. As the operation of the instrument in testing is exactly ' Other methods of testing instrument transformers can be found in "Electrical Meterman's Handbook," Transactions of the American Insti- tute of Electrical Engineers, and other technical publications. 402 ELECTRICAL METERS the same as that of the wattmeter already described, no further discussion is necessary. Fig. 314. SOUftCE. Standard ^ ff^^- TtiMiSFORMSfL, Fig. 315. The instrument has three ranges: 2.50-0-250, 25-025, and 2.5-02.5 volts, with the zero in the middle. The field coil cir- cuit is provided with a plug switch so arranged that it may be INSTRUMENT TRANSFORMERS 403 supplied from any voltage from 95 to 125 volts in steps of 5 volts. The lowest range scale is divided into 0.05-volt divisions. In testing a transformer having a 110-volt secondary, each division, therefore, represents less than 0.05 of 1 per cent, differ- ence in the ratio. The complete instrument is shown in Fig. 314. Phase angle may also be determined by the aid of this voltmeter in exactly the same way as with the wattmeter described above. The instrument itself will not introduce any phase error as the two circuits are compensated for phase angle so that if both circuits are connected to the same source of electromotive force the currents in the two circuits will be exactly in phase. A diagram of connections is shown in Fig. 315. lU INDEX Numbers refer to pages. Alternating currents, 47 average value, 51 definition, 47 effective value, 54 generation of, 47 instantaneous value, 53 law of fluctuation of current and pressure, 49 maximum value, 54 root — mean square value, 54 sine wave of, 50 A.c. and d.c. ammeters and volt- meters, 286 a.c. indicate effective values, 286 calibration of a.c. ammeters, 288 ventilation of, 288 Alternation, 53 Ammeter method of measuring power-factor, 333 advantages of, 337 on three-phase circuits, 335 on two-phase circuits, 333 theory of, 334 use of polyphase-switch board, 337 Ammeters, 32 ampere balance, 91 Bristol recording, 149 electrodynamometer type, 83, 84 General Electric inclined coil, 37 General Electric recording, 154 hot-wire, 105 induction type, 75 method of connecting to circuit, 32 movable coil, permanent mag- net type, 40 Ammeters, movable core type, 36 ranges of, 33 recording, 149, 154 shunts for, 33 thermo-ammeter, 106 uses of, 32 Westinghouse induction type, 76,77 Westinghouse plunger type, 36 Westinghouse recording, 159, 162 Weston soft iron type, 38 Ammeters, testing of, 278 calibration curve, 279 calibration of a.c, 288 comparison of, 278 correction curves, 279, 280 potentiometer method, 284, 285 standard resistance and volt- meter method, 282 Ampere-hour meters, 241 Bastian meter, 241 electromagnetic type, 241 Sangamo, 242 test of, 324 theory of, 241, 242 Apparatus for instrument testing, 264 galvanometer, 265 lamp bank, 276 low voltage transformer, 314 phase-shifting transformer, 330 portable sortage battery, 313 potentiometers, 265, 270 special load box, 312, 315 standard cell, 264 resistances, 274 variable resistance, 275 water rheostat, 277 Arago's discovery, 65 405 406 INDEX Armature, watt-hour meter, 183 cylindrical, 183 spherical, 183 three coil, 183 Attraction of induced and inducing currents, 28 of permanent magnets, 28 Average value of an alternating current, 54 B Balance, Kelvin's ampere, 91 Balance of meter elements, 190, 205 test for, 323 Bases of energy rates, 238 Bastian ampere-hour meter, 245 Bearings, watt-hour meter, 184 ball, 185 pivot, 185 Bristol meters, 149 ammeter, 149 voltmeter, 150, 152, 153 wattmeter, 151 Brooks deflection potentiometer, 270 Brushes, watt-hour meter, 181 Calibration curve for ammeters, 279 Calibration of ammeters, 282 of a.c. ammeters, 288 of millivoltmeters, 284 of shunts, 285 Capacity, electrical, 21 definition, 22 effect of, 56 farrad, 22 Carbon plate rheostat, 275 Cell, standard, 264 Checking tests, 263 Circuits, 61 polyphase, 61 quarter-phase, 62 three-phase, 62 single-phase, 61 Classes of meters, 26 basis of classification, 26 Coefficient, temperature coefficient of resistance, 16 of inductance, 21 negative temperature coeffi- cient, 16 positive temperature coefficient, 16 Columbia induction watt-hour meter, 205 light load compensation, 216 Combination of instruments, errors, 374 Comparison of d.c. voltmeters, 290 Compensation, for frequency, 76 for temperature effect, 81 Compensating coil for wattmeter, 116 Complaint tests, 309 Commutator, watt-hour meter, 182 Connection of polyphase meter, 352 Constants, meter, 309 determination of experiment- ally, 315 effect of temperature on, 316 Controlling forces, 28 attraction of gravity, 28 attraction of induced and in- ducing currents, 28 attraction of permanent mag- nets, 28 mechanical friction of rotating fan, 28 resisting force of spring, 28 torsion of filament, 28 Contact errors, 373 Correction, curve for ammeters, 279 factor for wattmeters, 117 for power loss in wattmeters, 114 Coulomb, 19 Creeping of watt-hour meters, 180 Current, 17 electrical, 17 practical electromagnet unit of current, 17 unit current, 17 water, 17 current and voltage in three- phase circuits, 63 Cycle, 53 INDEX 407 D Damping, 42 electromagnetic, 43 mechanical, 42 of electrostatic voltmeter, 101 of hot-wire instruments, 105 of induction ammeters, 82 of recording meters, 161 Defective performance of springs, 367 Deflection type potentiometer, 270 theory of, 269 Delta connected circuits, 63, 228, 229 Demand indicators, 247 graphic, 259 induction type, 248 mechanical type, 254 thermal type, 247 time lag, 250 use of, 252 Difference between d.c. and a.c. am- meters and voltmeters, 286 Direct acting recording meters, 148 Bristol, 149 Esterline, 157 General Electric, 154 Pen, 156 Duncan induction watt-hour meter, 206 E Earth's magnetic field, influence of, 95, 369 Eddy currents in rotating disk, 65 Eifect of inductance, 55 Effective value of alternating cur- rent, 54 Electric current, 17 analogy for, 17 definition, 17 unit of, 17 Electrical quantities that are meas- urable, 26 Electrical units, practical, 14 ampere, 14, 24 coulomb, 14, 24 farad, 14, 25 henry, 14, 25 joule, 14, 24 Electrical units, kilowatt, 24 kilowatt-hour, 25 ohm, 15, 24 volt, 15, 24 watt, 15, 24 Electrodynamic instruments, 26, 83 Electrodynamometer ammeter, 83 relation between current and deflection, 84 shunted, 85 Electrodynamometer ammeter and voltmeter on a.c. circuits, 287 frequency errors, 287 limitations of, 287 use for calibrating a.c. meters, 288 Electrodynamometer power-factor meter, 128 coils of, 132 Electrodynamometer type synchro- scope, 143 Weston, 143 Electrodynamometer type watt- hour meter, 170 armature, 183 bearings, 184 brushes, 181 Columbia, 174 commutator, 182 compensation for friction, 178 creeping, 180 Duncan, 174, 176 General Electric, 173, 175 jewels, 185 on a.c. circuits, 187 Westinghouse, 172 Electrodynamometer voltmeter, 87 advantages, 96 ampere balance, 91 construction, 89 disadvantages, 96 effect of inductance upon, 88 General Electric, 90 non-uniformity of scale, 91 reading, 91 Roller-Smith, 90 Westinghouse, 90, 94 Weston, 90 408 INDEX Electrodynamometer wattmeter, 109 compensation for power con- sumed in meter, 114 General Electric, 113 relation between torque and power, 110 RoUer-Smith, 90 theory of, 110 Westinghouse, 112 Weston, 110, 113 Weston polyphase, 114 test of, 294 Electrolytic ampere-hour meter, 242 Electrolytic ampere-hour meter, 242 Bastian, 245 Edison, 245 Electrolytic conduction, 12 electrochemical equivalents, 13 electrolytes, 13 Faraday's laws, 13 Electromagnet, 8 flux density in, 10 iron cores of, 10 magnetic field in, 9 Electromagnetic ampere-hour meter, 241 Sangamo, 242 Electromagnetic instruments, 26 definition, 26 induction type, 26 movable coil permanent magnet type, 26, 40 movable core type, 26, 36 Electromotive force, 18 analogy for, 18 definition, 18 how generated, 18 of self induction, 22 value of, 18 volt, 18 Electrostatic errors, 372 Electrostatic meters, 27 advantages, 102 Electrostatic voltmeter, 97 advantages, 102 damping, 101 Hartmann & Braun, 102 insulation, 101 Electrostatic voltmeter, multicellu- lar, 99 theory of, 97 Westinghouse, 99 Energy, 1 comparison between electrical and mechanical, 2 conservation, 2 conversion of potential into kinetic, 1 definition, 1 electrical, 2, 19 kinetic, 1 loss of, 23 potential, 1 similar expressions for electrical and mechanical, 3 Errors, meter, 355 Equation for ampere balance, 91 Factor, correction for wattmeters, 119 Faraday's laws, 13 Flux density in electromagnet, 10 Force between parallel electric wires, 11 Force exerted upon an electric wire in a magnetic field, 10 direction of force, 11 Fort Wayne Electric Works, 204 double lagging of meters, 219 induction watt-hour meter, 204 light load compensation, 213 polyphase meter, 224 Frequency, 53 compensation for effect of, 76 errors due to, 375 influence of, 81, 217 Frequency-meters, 134 Campbell, 136 Hartmann & Braun, 136 induction type, 138 movable core type, 140 polarized reeds, 138 recording, 163 resonance type, 135 testing, 300 INDEX 409 Friction of supports, 30 compensation for on electro- dynamometer watt-hour meter, 178 induction watt-hour meter, 213 mercury watt-hour meters, 193, 195 resilient support, 31 test for influence of, 350 Full-load adjustment on induction watt-hour meter, 208 mercury watt-hour meter, 195 G Galvanometer, 265 General Electric meters, 37 ammeters, 37 ampere demand indicator, 247 light load compensation, 213 pen, 156 prepayment meter, 236 recording meters, 154 single-phase watt-hour meter, 197 voltmeters, 86 watt-demand indicator, 249 watt-hour meters, 173, 197 wattmeters, 113 Graphic meters, 148 Gravity control, 29, 175 Groups of measuring instruments, 26 electrodynamic, 26 electromagnetic, 26 electrostatic, 26 thermal, 27 H Heat effect of electric current, 14 Henry, 21 Hot-wire instrument, 102 ammeter, 105 advantages, 106 use of shunts with, 105 damping, 105 voltmeter, 102 advantages, 106 Hartmann & Braun, 103 Hot-wire instruments influence, of stray field, 106 influence of wave form, 106 Roller-Smith, 104 theory of, 102 Induction, 19 coefficient of, 21 effect of, 55, 88 electromotive force of, 21 henry, 21 mutual induction, 21 principle, 65 self induction, 21 Induction ammeters and voltmeters, 75 influence of frequency on, 81 influence of temperature on, 81 relation between current and torque, 79 Induction type frequency meter, 138 theory, 138 Westinghouse, 138 Induction type wattmeter, 120 Induction type watt-hour meter, 196 balance of metering elements, 205, 231 double lagging, 219 effect of over lagging, 213 effect of under lagging, 213 effect of power-factor, 232 four-wire polyphase, 229 full-load adjustment, 208 improper connections of poly- phase meters, 233 influence of frequency, 217 interference of elements, 231 lagging, 207, 212 light load compensation, 213 parts of General Electric meter, 197 phases, difference between vol- tage coil and series currents, 200, 212 polyphase meters, 224 practical construction, 202 410 INDEX Induction type watt-hour meter, pressure element of Columbia meter, 204 relation between torque and power, 210 shifting magnetic field, 201 single-phase meters on poly- phase circuits, 220 theory of operation, 198 three-wire meters, 220 Induction type wattmeters, 120 influence of inductance on, 117 lagging, 123 operation of Westinghouse meter, 121 relation between torque and power, 121 scale, 125 theory, 120 Influence, of earth's magnetic field, 95, 353 of wave form on hot-wire me- ters, 104 Inherent errors, 355 Inquiry tests, 309 Installation tests, 308 Instantaneous value of alternating current, 53 Instrument testing, 263 Instrument transformers, 385 current transformer, 385 general theory, 385 influence of transformer con- stants, 389 phase angle, 386 potential or voltage trans- former, 389 ratio of transformer, 386 reasons for use, 385 variation of error with power- factor, 390 variation of error with phase angle, 391 Integrating meters, definition, 169 ampere-hour, 241 watt-hour, 169 Jewels, 185 Joule, 19 K Kelvin balance, 91 as ammeter, 91 as voltmeter, 93 disadvantages of, 96 equation for, 94 recording meters, 159 Kilowatt-hour, 25 Kinds of tests, 263, 310 checking tests, 263 complaint tests, 309 inquiry tests, 309 installation tests, 308 periodic tests, 308 repair tests, 309 re-tests, 309 shop tests, 308 special tests, 309 standardization tests, 263 Lagging induction wattmeters, 123 by secondary winding in mag- metic circuit, 124 by shunting series coil, 124 Lagging watt-hour meters, 187 double-lagging, 219 effect of overlagging, 213 effect of underlagging, 214 induction meters, 213 shunting series coil, 188 Lamp bank resistance, 276 Law of magnetic circuit, 10 Leeds & Northrup potentiometer, 268 Light load compensation on induc- tion watt-hour meters, 214 flux shunting method, 216 unbalanced shifting-field method, 214 Loading watt-hour meters, 312 consumer's load, 312 low voltage transformer, 314, portable lamp bank, 312 portable storage battery, 206 special load box, 312 INDEX 411 Loss in pressure coil, test for, 351 M Magnetic circuit, law of, 1 relation between flux, m.m.f., and reluctance, 10 Magnetic field, 4 air-gap, 6 arrangement of magnetic lines between poles, 5 conventional statement in re- gard to magnetic lines, 4 force exerted upon a wire, 10 magnetic flux, flux density, 4, 6 method of representing field, 6 methods of exploring, 3 properties of, 4 relation between tension and flux density in, 6 revolving, 68 rotating, 68 seat of force of attraction and repulsion, 5 shifting, 201 strength of field, 6 Magnetic field around a wire carry- ing a current, 6, 7 direction of, 7 field of circular coil, 7 rule for determining direction, 7 strength of magnetic field in solenoid, 8 Magnetic shielding, 30 Magnetism, 3 definition of magnetic bodies, 3 permanent magnet, how to make, 3 Magnetizing force, m.m.f. of sole- noid, 10 Magnetomotive force, 4 Magnets, watt-hour meter, 186 Manganin, 16 temperature coefficient, 16 Maximum demand indicators, 247 ampere demand indicator, 247 graphic, 259 mechanical type, 264 time lag, 250 Maximum demand indicators, watt demand indicator, 249 Maximum value of alternating cur- rent, 54 Measurable electrical quantities, 26 Mechanical, errors, 364 friction of rotating fan control, 28 type demand indicator, 254 operation, 255 Mercury watt-hour meter, 192 compensation for friction, 195 for d.c. circuits, 192 full-load adjustment, 195 Meter constants, 309 table of, 318 Meter errors, 355 contact errors, 373 defective performance of springs, 367 due to balancing, 369 due to combination of instru- ments, 374 due to frequency and wave form, 375, 378 due to thermo-electromotive forces, 373 due to time and use, 369 due to transformers, 375, 390 effect of stray field, 369 electrostatic effect, 372 errors of use, 369 inherent, 355 mechanical errors, 364 of observation, 384 sources of, 355 temperature, 359 Meter testing, 263 ammeters a.c, 288 ammeters d.c, 278 ampere-hour meter, 324 apparatus for testing, 264 frequency meters, 300 general, 263 kinds of tests, 263 percentage of accuracy, 321 polyphase power-factor meter, 299 recording meters, 301 412 INDEX Meter testing, single-phase power- factor meter, 298 voltmeters d.c, 290 watt-hour meters, 303 wattmeters, dynamometer type, 294 Mil system, 15 circular mil, 15 mil, 15 square mil, 15 Movable-coil permanent magnet type, 40 Movable core type ammeters and voltmeters, 36 Movable core type frequency meter, 140 theory, 141 Weston, 140 Movable core type synchroscope, 145 Lincoln type, 146 Westinghouse, 145 Multipliers for voltmeters, 35 O Ohm, 14, 24 Ohm's law, 22 Percentage of accuracy, 320 definition, 320 test for, 321 Percentage error due to inductance of wattmeter, 117, 382 Period, definition, 53 Periodic tests, 308 Phase angle, 60 difference, 57 analogy for, 57 Polyphase circuits, 61 Polyphase, power-factor meter, 132 switchboard, 337 watt-hour meters, 224 balance of elements, 231 diagrams of connections, 226 difference between four-wire and three-wire meters, 229 effect of power-factor on, 232 four-wire meters, 229 improper connections, 233 Polyphase, watt-hour meters, inter- ference of elements, 231, 346 relation of torque to power on Y-connected loads, 227 relation of torque to power on A-conneoted loads, 228 testing, 299 Potentiometers, 266 deflection type, 270 Leeds & Northrup, 268 slide-wire type, 266 theory of, 269 Power, definition, 19 horse power, 19 in a.c. circuits, 58 in d.c. circuits, 58 loss, 24 watt, 19 Power-factor, definition, 60, 127 determination of by ammeter, voltmeter, and wattmeter, 127 effect of on operation of poly- phase watt-hour meters, 232 effect of on wattmeters, 117 Power-factor meters, 128 analytical proof of principles, 129 electrodynamometer type, 128 movable core type, 133 recording, 163 polyphase, 132 principles, 129 testing, polyphase, 299 single-phase, 298 Westinghouse, 133 Weston, 131 Power-factor, methods for obtaining, 325 ammeter or unbalanced load method, 333 phase-shifting transformer meth- od, 326 reactance coil method, 325 two generator method, 329 two resistance method, 328 two transformer method, 326 Power measuring instruments, 109 Prepayment watt-hour meters, 235 operation of, 237 prepayment attachment, 235 INDEX 413 Pressure drop in d.c. circuits, 23 Proper connection of polyphase meter, 352 Pull of solenoid on iron core, 39 Q Quantity of electricity, 18 Coulomb, 19 Quarter-phase or two-phase circuit, 61 R Range of instruments, 33 of ammeters and voltmeters, 33, 34 of wattmeters, 119 Rates, bases for, 238 Reactance method of changing power-factor, 325 Reaction between shifting field and induced currents, 76 Recording or graphic meters, 148 Bristol ammeter, 149 damping, 161 definition, 148 direct acting, 148 disadvantages, 149, 166 Esterline, 156 General Electric, 164 relay type, 158 Sangamo, 164 testing, 301 Westinghouse, 159, 162 Registering mechanism, 187 Relation between current and torque of induction-ammeters, 79 Relay type of recording meters, 158 construction, 158 damping, 161 frequency meter, 162 general principles, 158 operation, 160 power-factor meter, 163 right line pen motion, 166 sensibility, 162 Westinghouse voltmeter, 159 Reluctance, 10 Repair tests, 309 Resistance, 14 analogy for resistance, 14 the ohm, 15 change with temperature, 16 lamp bank, 276 resistance of mil-foot, 16 standard, 267 variable, 275 water, 277 Resistance method of changing power-factor, 328 Resisting force of springs, 28 Re-tests, 309 Revolving magnetic field, 68, 72 how produced, 72 speed of, 74 Rheostat, 275 carbon, 275 water, 277 Rollinson's load box, 314 Rotating magnetic field, 68 produced by equal component field, 68 produced by unequal compo- nent fields, 70 Rotating standard or test meter, 303 Duncan, 304 General Electric, 305 Root-mean-square value, 54 Sangamo ampere-hour meter, 242 Sangamo watt-hour meter, 191, 205 Sangamo graphic meters, 164 for d.c. circuits, 192 friction compensation, 195 full-load adjustment, 196 Scale, lack of uniformity, 29 on electrodynamometer amme- ters and voltmeters, 91, 92 on electrodynamometer watt- meters, 112 on gravity ' control meters, 29, 30, 38 on hot-wire meters, 103 on induction ammeters, 82 on induction wattmeters, 126 414 INDEX Scale, on permanent magnet mov- able coil meters, 46 Sensibility of recording meters, 162 Series transformer principle, 77 Shifting magnetic field, 73, 201 Shop tests, 308 Shunted watt-hour meter, 176 Shunts for ammeters, 33 Sine wave of alternating current and pressure, 50 Single-phase circuits, 61 watt-hour meters, 196 on polyphase circuits, 220 test for quarter phasing, 338 test on inductive load, 341 test on non-inductive load, 339 test with standard test meter, 43 three-wire meters, 220 Solenoid, 8 magnetic field in, 8, 9 magnetizing force, m.m.f. of, 10 Special tests, 309 Speed of revolving field, 74 Standard cell, 264 Standardization tests, 263 Standard resistances, 267 Stray magnetic field, test for, 351 correction for, 370 errors, 369 Summary of electric and magnetic principles, 24 Summation of power, 172 Switchboard polyphase, 337 Synchronizing, 142 lamps, 142 principles, 142 Synchroscopes, 142 electrodynamometer type, 143 movable core type, 145 speed of rotation, 147 Westinghouse, 145 Weston, 143 Table of watt-hour meter constants, 318 Temperature, coefficient of resist- ance, 16 errors due to, 356 influence on induction amme- ters, 81 on resistance, 16 Testing instruments, 263 ammeters a.c, 288 ammeters d.c, 278 calibration curve, 279, 281 checking tests, 263 frequency meters, 300 kinds of tests, 263 proper connection, 352 polyphase power-factor meter, 299 recording meters, 301 single-phase power-factor meter, 298 standardization tests, 263 voltmeters a.c, 292 d.c, 290 watt-hour meters, 303 wattmeter dynamometer type, 294 Tests of a.c. watt-hour meters, 338 diagram of testing board, 341 influence of power-factor, 343 single-phase meter on inductive load, 341 on non-inductive load, 339 test for quarter-phasing, 338 testing polyphase meters, 345 with standard test meter, 343 Thermal instruments, 28 Thermo-ammeter, 106 theory of, 106 use in testing, 288 Thermo-electromotive forces, 373 Three-phase circuits, 62 current and voltage in Y-con- nected, 63 in A-connected, 64 Three-wire d-c. watt-hour meters, 189 on balanced load, 189 on unbalanced load, 190 teat of, 322, 323 INDEX 415 Three-wire single-phase watt-hour meters, 220 on balanced load, 221 on unbalanced load, 223 voltage coil connections, 221, 224 Time lag of demand indicators, 250 curve for, 252 theory of, 250 Torque, 347 balance, 347, 348, 349 test for, 347 Torque exerted by a magnetic field upon a rectangular coil, 44 Torque of induction watt-hour meters, 210 of four-wire polyphase meters, 229 of polyphase meters on Y-con- nected systems, 227 on A-connected systems, 228 Torsion of filament, 28 Transformer method of varying power-factor, 326 Transformer testing, 392 potential transformer-compara- tor voltmeter, 401 test for phase angle, 396, 399 test for ratio of transformation, 393, 398 watt-hour meter method, 392 wattmeter method, 398 Two-phase or quarter-phase circuit, 61 Two-rate meters, 239 U Unbalanced load method of varying power-factor, 333 Use of ammeters, 32 of constants in testing, 310 of voltmeters, 32 V Vector diagram for series transfor- mer, 78, 387 Ventilation of a.c. voltmeters, 288 Voltmeters, 32 calibration curve, 293 comparison of d.c, 290 Voltmeters, correction curves, 295 electrodynamometer type, 87 electrostatic, 97 hot-wire, 102 induction type, 75 method of connecting to circuit, 32 movable coil permanent mag- net type, 40 core type, 36 multipliers, 34 potentiometer method, 291 range of, 34 testing of a.c. meters, 292 uses of, 32 ventilation of a.c, 288 Westinghouse induction type, 76,79 Voltmeters, recording, 151, 162 Bristol, 151 Esterline, 156 General Electric, 156 Westinghouse, 162 W Water-rheostat, 277 Watt, 19 Watt-hour, 19, 109 Watt-hour meters, 169 armature, 183 bearings, 184 brushes, 181 commutating type, 171 commutator, 182 compensation for friction, 178 counter torque, 171 creeping, 180 electrodynamometer type, 170 on a.c. currents, 186, 188 with iron, 177 without iron, 170 friction compensation, 178 induction type, 196 jewels, 185 lagging, 187, 209 large current capacity, 174 magnets, 186 mercury type, 192 416 INDEX Watt-hour meters, polyphase, 224 prepayment, 235 registering mechanism, 186 shunted, 176 single-phase, 220 summation of power, 172 theory of, 169 three-wire d.c, 189 two-rate, 239 Watt-hour meter constants, 310 determination of, experiment- ally, 315 dial constant, 309 Duncan meter constant, 311 effect of temperature, 316 Fort Wayne meter constant, 311 General Electric meter con- stant, 311 table of meter constants, 318 test constant, 309 use of constants in testing, 310 watt-hour constant, 310 watt-minute constant, 310 watt-second constant, 310 Westinghouse meter constant, 311 Watt-hour meter testing, 303 constants, 310 influence of friction, 350 influence of stray field, 350 loss in pressure coil, 351 methods of loading, 312 rotating standard or test meter, 303 test of polyphase, 345 test of single-phase, 339 Wattmeters, 109 compensation for power con- sumed in meter, 114 correction curve, 297 correction factor, 117, 382 electrodynamometer type, 109, 110 induction type, 120, 121 mercury type, 125 Wattmeters, influence of inductance of voltage coil, 117 method of connecting to cu'cuit, 110 Wattmeters, range of, 119 recording, 148 to 168 scale, 125 standard watt-dynamometer, 297 test of, 295 Wave form, errors due to, 378 Westinghouse ammeter, induction type, 76, 77 ammeter, movable coil type, 41 ammeter, plunger type, 36 demand indicator, 252 frequency meter, 138 power-factor meter, 133 recording meters, 145 synchroscope, 145 voltmeter electrodynamometer type, 90 voltmeter induction type, 77 watt-hour meter, electrodyna- mometer type, 172 wattmeter electrodynamometer type, 112 Westinghouse wattmeter, induction type, 121 Westinghouse induction watt-hour meter, 203 light-load compensation, 214 Westinghouse recording meters, 162 ammeters, 162 frequency meters, 162 voltmeters, 162 Weston dynamometer voltmeter, 90 frequency meter, 141, 142 multipliers, 35 power-factor meter, 131 shunts, 35 soft iron voltmeter, 38 standard cell, 264 synchroscope, 143 wattmeter, 113 Wire gauge, 16 Wright demand indicator, 247 Y-connected system, 63, 64, 227, 229