i5a?<;r'itiJ?S31ffiHi!"'SiSjj ( if , ,1 1 ..i L J'^ 1 ■ifisaskkffi (Tome mew l^orft S iia^m. II XDlntversit^ OF THE tate College of Hgriculture ^ i ' • ' 1 Cornell University Library SF 239.M62 Dairy farming, 3 1924 003 027 814 Cornell University Library The original of tliis bool< is in tlie Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924003027814 Interior of N. C. College and Station Dairy Barn, Designed by the Author. Twin Concrete Silos on "Michels' Stock Farm." Dairy Farming BY JOHN MICHELS, B. S.. A., M. S. Professor of Dairying and Animal Husbandry in the Milwaukee County (Wis.) School of Agriculture and Domestic Economy Author of "Creamery Butter-Making," "Market Dairying and Milk Products" FIFTH EDITION, REVISED ILLUSTRATED WAUWATOSA, WISCONSIN Published by the Author 1913 All Rights Reserved s COPYRIGHT, BY JOHN MICHELS 1907 and 1911 PREFACE TO TfflRD EDITION. In the preparation of this worl<, the endeavor has been to arrange in a concise and systematic form the essential facts relating to the science and practice of dairy farm- ing. It embodies the Author's twenty years' experience, both as a practical dairyman and as a student and teacher of dairy husbandry. Technical terms have been avoided as far as possible, in order that the book may not only meet the needs of the class-room, but also serve as a convenient and useful handbook for farmers not versed in the sciences. In preparing the third edition of Dairy Farming, a thorough revision has been made of the entire book and about one hundred pages of new matter added. The addi- tion of the large amount of important new matter should materially increase the usefulness of the book. The general adoption of the book as a text and refer- ence book in American Dairy Schools and the warm re- ception that has been generally accorded it, naturally has been a source of much satisfaction to the author and has prompted him more than ever to leave nothing undone in the present revision to make the book worthy of the confidence in which it is 'being held. TABLE OF CONTENTS. PART I. THE DAIRY HERD. Page. Chapter ,' I. Dairy Farming a Profitable Business. . . 7 Chapter II. Evolution of the Dairy Cow 9 Chapter III. Selection of Dairy Cows 11 Chapter IV. Selection of Dairy Sires 17 Chapter V. Building Up a Dairy Herd 20 Ciiapter VI. Breeds of Dairy Cattle 25 Chapter VII. Feeding the Dairy Cow 33 Chapter VIII. Silos and Silage 52 Chapter IX. Method of Keeping Herd Records 60 Chapter X. Milking , 68 Chapter XI. Herd Management 73 Chapter XII. Rearing the Dairy Calf 82 Chapter XIII. Dairy Barn 86 Chapter XIV. Handling Farm Manure loi Chapter XV. Power on the Farm 106 Chapter XVI. Diseases and Ailments of Dairy Cattle.. no PART II. MILK AND ITS PRODUCTS. Chapter XVII. Milk 123 Chapter XVIII. The Babcock Test . . .' 13S Chapter XIX. Bacteria and Milk Fermentations 146 Chapter XX. Sanitary Milk Production r. . ISS Chapter XXI. Farm Butter-Making 165 Chapter XXII. Farm Cheese-Making 187 Chapter XXIII. Starters . , 193 Chapter XXIV. Soft and Fancy Cheese-Making 199 Chapter XXV. Cooling and Aeration of Milk and Cream 205 Chapter XXVI. How to Secure a Good Market 213 Chapter XXVII. Marketing Milk and Creim 217 Chapter XXVIII. Ice Cream Making 228 5 TABLE OF CONTENTS Page. Chapter XXIX. Skimmilk-Buttermilk 233 Chapter XXX. Certified Milk 236 Chapter XXXI. Relative Market Value of Milk and Its Products 239 PART III. SUPPI,EMENT. Chapter XXXII. Valuing Dairy Stock 244 Chapter XXXIII. Legumes (Alfalfa and Clovers) 253 Chapter ^ XXXIV. The Dairy House 256 Chapter XXXV. Washing and Sterilizing Milk Vessels. .263 Chapter XXXVI. Keeping Accounts 269 Chapter XXXVII. Water and Ice Supply 274 Chapter XXXVIII. Dairy By-Products 280 Chapter XXXIX. Machine Milking 282 Chapter XI,. Pasteurization of Milk and Cream 284 Chapter XI> 1 1 . Shoulder. 12. Chest. 13. Heart Girth. 14. Side. 15. BeUy. 16. Flank. 17. Milk well. 18. Milk vein. 19. Fore udder. 20: Udder. 21. Teats. 22. Hind udder. 23. Thigh. Dairy Temperament. This^is indicated by a rather spare, angulair form; large, bright, expressive eyes, far apart and placid ; a rather long, clean face slightly dished ; forehead wide and rather long; wide juncture of head and neck; a large, straight, prominent backbone with well defined spinal processes; ribs and vertebrae wide apart ; sharp withers ; spare, incurving thighs ; and a high arching flank : all of which indicates strong nerve develop- ment, or power to do work. Feeding Capacity. This is indicated by a long, broad, deep, capacious barrel, showing well sprung ribs diverging toward the rear ; a broad muzzle ; and a strong jaw. THE DAIRY HERD 13 Constitution. This is indicated by large, bright, clear eyes ; large, open nostrils ; wide, deep chest ; strong navel development; strong abdominal walls; absence of ex- treme refinement; and a soft, pliable skin with plenty of secretion : all of which indicates strength and vitality. A heavy milker is one of the hardest worked of all animals, and unless possessed of a strong constitution, she can never do her maximum work and an early break- down may be expected. Milk Organs. These include a large, evenly quartered, elastic udder, running well forward and well up behind; large, tortuous milk veins running well forward and branched ; numerous, large, capacious milk wells ; and medium sized teats, squarely placed, and far apart. Large, fleshy udders are undesirable, as they possess a relatively small milk elaborating capacity, and are more subject to disorders than moderately large, elastic udders. The milk veins, which carry the blood away from the udder, .are deserving of careful attention. When the ori- fices (milk wells) through which they enter the body are large, the size of the milk veins may be taken as a fair indication of the amount of blood they carry. A large flow of blood away from the udder presup- poses a large flow into it, and since milk is secreted from the blood, the quantity which flows through the veins must be some indication of milk producing capacity. Quality. This is indicated by a soft, oily, pliable skin, of medium thickness ; short, soft silky hair ; yellow secre- tion in the ears; fine textured bone; rather small and refined ears and horns ; yellowish wax at the base of the horns; and a general absence of coarseness in any part. Pelvic Region. This should be large to afford room for the calf, especially during its delivery. A good pelvic 14 DAIRY FARMING region is indicated by a high, long, broad rump, broad hips and loins, and good width between the pin bones. Additional observations on type should be directed to the following: Shoulder, free from flesh and rather sharp at the withers ; tail, long and refined ; hocks, clean, well apart, and pointing straight backward, giving roomi- ness for the udder; front legs, straight and well apart, with toes pointing directly forward. The escutcheon, which refers to the rear portion of the animal where the hair turns up, was the subject of con- siderable study by a Frenchman named Quenon, who regarded the size and shape of it as the chief indication of merit in dairy cows. At the present time, however, very little importance is attached to this point. PURITY OF BREEDING. Selection is based upon the law that "like produces like." According to this law the characters of the par- ents are transmitted to the offspring with a greater or less degree of certainty. The purer the breeding of the parents the greater the certainty of such transmission. Thus, for example, one can figure with much certainty that the progeny of pure-bred parents of the same breed will resemble its parents in all. essential characteristics. On the other hand, there is no certainty whatever that the off-spring of parents of promiscuous breeding will resem- ble its parents, either in important or unimportant particu- lars. It may be like them or it may be totally unlike them. It is the long period of breeding along one line without admixture of foreign blood that gives the pure-bred animal the superior power of transmitting its qualities to its offspring, a power which is known as prepotency. In the building up of a dairy herd it is of the highest im- THB DAIRY HERD IS portance to have animals which transmit their quaUties to their offspring with a high, degree of certainty, and it is for this reason that pure-bred animals are so much pre- ferred to those of promiscuous breeding. PEDIGREB. A pedigree is a recorded statement of the ancestry of an animal. It is furnished in many cases simply as a guarantee of purity of breeding. Its real value, however, is determined by the merit of the animals which it repre- sents. A 300 pound butter cow with an unbroken list of noted dairy performers back of her is much to be pre- ferred to a 300 pound cow among whose ancestors some inferior individuals are found, and especially if the infer- ior individuals are near ancestors. While, generally, pedigreed animals are much to be preferred to those of promiscuous breeding, it by no means follows that all pedigreed animals are desirable. Far from it. There probably are now-a-days as many poor pedigreed dairy animals as good ones. "Scrubs" are found among pedigreed cows just as they are found among common or native cows, though of course far less frequently. The reason of the existence of inferior individuals among pure-bred dairy animals is found in the fact that eligibility to registration in most cases is not based upon production or individual excellence, but upon purity of breeding. This fact has made it possible for many animals to enter the herd register which, by nature, were fit only for the shambles. In the purchase of pure-bred stock, therefore, no judicious selection can be made from a mere list of names of individuals, no matter how long this list is or how "high sounding" the names it contains 16 DAIRY FARMING may be. One must know the production and individual excellence of the animals represented in the pedigree. The greatest stress should be laid upon the near or immediate ancestry of the animal under consideration. Fortunately there is what is known as an advanced registry, or register of merit, the basis of admission to which, in addition to pure breeding, is the merit of the individuals as dairy performers. It is much to be hoped that this method of registration will soon replace entirely the common method whose sole requisite for registration is purity of breeding. HEAIvTH OF ANIMAIjS. The prevalence of tuberculosis, contagious abortion, and other diseases, makes it imperative to make the matter of health an important consideration in the selection of dairy animals. Indeed diseased animals, no matter how valuable in other respects, should be rigidly excluded from the herd. It is the height of folly to select dairy animals without making rigid inquiry as to their freedom from tuber- culosis and contagious abortion. Yet there are many who do not even inquire about these and other diseases, much less make investigation such, for example, as a tuber- culin test. CHAPTER IV. SELECTION OF DAJRY SIRES. The importance of the dairy sire is recognized in the expression, "The bull is half the herd." Usually, how- ever, the bull is more than half the herd, either for good or bad." In the case of common or grade cows, for example, the pure-bred bull may count for three-quarters or more of the herd, by reason of his greater prepotency. To so great an extent does the bull determine the improve- ment or deterioration of the herd as to call for the utmost caution in his selection, which should be based upon the following: (i) purity of breeding; (2) pedigree; (3) t)'pe; (4) prepotency; and (5) health. Purity of Breeding. Under no circumstances should anything but pure-bred sires be used. The value of purity of breeding has already, been discussed under the selection of the dairy cow. It should be understood, however, that purity of breeding is of greater consequence in bulls than in cows, for the reason that improvement in the herd is usually expected to be brought about through the dairy sire. Pedigree. In the case of a dairy bull, especially a young bull, his chief value is determined by the perform- ance of his ancestry. The points of greatest importance to consider in his pedigree are the following : ( i ) the merit of his mother and his sire's mother; (2) the merit of the daughters of his sire and grand sire; (3) the value of the daughters of his dam and his grand-dam; 17 18 DAIRY P ARMING (4) the value of his sisters, if he has any; and (5) the value of his own progeny, if he has any. The further back consecutively good records can be traced the more valuable the animal. It should always be remembered, however, that near ancestors count for a great deal more than those more remotely related. Type. The external qualities of a good sire are indi- cated by a masculine head and neck; bright, prominent eyes, far apart; a strong, sinewy jaw; broad muzzle; wide open nostrils; deep, broad chest; deep, capacious barrel; soft, loose, oily hide, of medium thickness; clean bone; large rudimentary teats, squarely placed and far apart; and a general spareness of flesh, especially in the region of the shoulders, thighs, and hips. Indeed, from the shoulders backward, the dairy bull should have the same general outline as that possessed by the dairy cow. He should have a strong, resolute appearance and an active style, showing that abundance of vigor so neces- sary in a good breeder. Prepotency. It has already been stated that this term signifies the power which an animal possesses of trans- mitting its own qualities to its offspring. The possession of this power is of the highest importance in a dairy bull, for it matters little how good a pedigree or how fine an individuality he may have, if he lacks in the power of transmission he is a failure. Prepotency in an animal increases with the purity and closeness of breeding, and is indicated to some extent by a strong, resolute, vigorous appearance, reflecting a strong constitution and an abundance of nerve development. The full extent, however, to which a sire is prepotent can be determined with certainty only from his offspring. THE, DAIRY HERD 19 It is for this reason that a middle-aged bull is so much more desirable than a young, untried bull. A bull with descendants is always the safest animal for the purchaser to buy. Nothing can speak more for a bull than the satisfactory performance of his offspring. Health. Everything that has been said with reference to health in the selection of cows (p. i6) applies with equal force to dairy sires. CHAPTER V. BUILDING UP A DAIRY HERD. I. PRINCIPLES INVOLVED. II. STARTING THE HEED. III. BREEDING UP THE HERD. I. PRINCIPI ■tn r, s j= C en ^ a^ Fig. 10. 59a DAIRY FARMING The 2 by 4 studdir^g are set 12 inches apart on a cir- cular foundation, and the yi inch sheeting is nailed on horizontally as shown in the illustration. The inside, including the floor, is cemented, using two parts of sand to one of cement. Ventilation of the wall is necessary to preserve the silo. This is secured by leaving a small open space at the top on the inside between the lining and the plate, and boring holes near the sill through the outside sheeting, covering them with wire gauze to keep rats and mice out. Any roof that -sheds water is suitable for a silo, as the top need not and should not be tight. In fact, it is well to have a small opening in the roof to provide ventilation. For convenience the door of the silo should be con- tinuous, extending from top to bottom. . Short pieces of matched planks are commonly used for a continuous door. These are put in one by one as the filling of the silo pro- gresses; the ends being, however, first covered with a paste of clayey mud to assist in rendering the door air- tight. Heavy building paper tacked on the inside of the door will also help to exclude the air. The break or weakness in the silo wall caused by the continuous door is overcome by running iron rods horizontally across the door at short intervals, fastening the ends to the studding on either side of the door. Cutting the Corn. Corn for the silo should not be cut until nearly mature. This is desirable for several rea- sons. First, and most important, is the fact that corn at maturity contains about five times as much dry matter as it does at the tasseling stage. This rapid increase in nutrients from the tasseling stage on is forcibly shown by the following figures obtained at the New York (Geneva) experiment station: THB DAIRY HERD 595 Table VI — Showing nutrients in corn plant at different stages of growth. Dry matter. Stage of growth. per acre (tons) Fully tasseled 0.8 Fully silked 1.5 Kernels watery to full milk 2.3 Kernels glazing 3.6 Ripe 4.0 This table teaches an important lesson, and should dis- courage farmers from cutting young, immature corn, either for silage or soiling purposes. Postponing the cutting until the corn has reached the denting or glazing stage also makes silage of better qual- ity. At this stage the plant is less watery and the sugar has been largely converted into starch, thus preventing excessive fermentation and the formation of an undue amount of acid in the silage. Filling the Silo. When the corn reaches the right stage of maturity, it should be cut at once and hauled from the field to the silo, where the entire plant, ears and all, is run through an ensilage cutter or shredder, cutting it into pieces from J^ to i inch long. The ensilage cut- ters are provided with carriers which carry the silage to any height desired in the silo. Where silos are rapidly filled, not less than two men should remain constantly in the silo, leveling and dis- tributing the silage. This is necessary to insure uniform silage and an even settling. The silage should also be tramped, especially along the edge of the silo where, ow- ing' to the friction of the wall^ it will not settle as readily as elsewhere. In case of rapid filling it is best also to leave the silage 59c DAIRY FARMING to settle a day or two and then refill. After such settling there will be room for considerably more silage. Covering for Silage. The floor and walls of the silo are air tight by construction, and where the silage has been thoroughly packed, none should spoil at these places. At the top, however, where the silage is exposed to the air and where it is less solidly packed some of it will naturally spoil. To reduce this loss of silage to a mini-, mum, some cheap material that will pack well, such as old, wet hay, for example, should be placed on top of the silage immediately after filling, and this should be fol- lowed by a thorough wetting so as to hasten the settling and matting process. Usually a dozen barrels of water may be run over the top of the silage to good advantage. ^/LAGer TRUCK Depth of Silage that Must Daily Be Removed from Top. Owing to the constant contact of the air with the top layer of silage, it is necessary to remove a horizontal layer of silage to a depth of not less than ij4 inches daily to prevent any from spoiling. If this fact is kept in mind when building a silo, its diameter can be made such as to make possible the feeding of a layer of this depth daily. THB DAIRY HERD 59d Cost of Silos and Machinery. The cost of silos varies with the cost of materials and the method of con- struction. An 8o-ton silo of the Gurler type can be built for about $150. Other silos of the same capacity, but made of different materials may cost double this amount. A moderate sized ensilage cutter that would answer for an 80-ton silo would also cost about $150. Where some form of power must be purchased a gaso- line engine is recommended because of the many other uses it may serve on a dairy farm. (See Chap. XV.) A moderate sized ensilage cutter when not too heavily fed can be operated satisfactorily with an eight horse power gasoline engine. The cost of such an engine is about $250. CHAPTER IX. METHOD OF KEEPING RECORDS OF INDIVIDl/AL COWS. Necessity of Keeping Records. Through the efforts of experiment stations, private individuals, and Hoard's Dairyman in particular, tests have been made of hundreds of herds throughout the country, only to find that in practically all of them some cows are kept at an actual loss to their owners. The failure on the part of the owners to detect the unprofitable cows may be traced to three causes : ( i ) it may be theT result of reckoning with the herd as a whole, rather than the individual members composing it; (2) it may be the result of ignor- ing the quality of the milk; or (3) it may be due to attempts to estimate the value of the individual members by guessing at the flow of milk for a week or two wheii the cows are doing their best. The lack of business method in reckoning with the herd as a whole, rather than with the individuals com- posing it, is too apparent to need further explanation. The same may be said with reference to the practice of ignoring the quality of the milk. Where the owner guesses the annual yield from the quantity of milk pro- duced for a week or two dui-ing the lactation period, he is likely to err in three important respects: (i) guessing in itself is bound to lead more, or less frequently to grossly erroneous estimates; (2) yearly estimates based upon a few weeks' production ignore the fact that some cows yield milk eleven or twelve months of the year, 60 THB DAIRY HERD 61 while others produce only seven or eight months; and (3) estimates of this kind fail to consider that some cows that yield heavily for a short time and then drop off to a medium flow, may be exceeded in total pro- duction by others that never yield heavily at any period, but whose flow is quite steady from beginning to end of the lactation period. It is evident from what has been said that there is but one method by which we can tell with certainty the value of the individual cows in a herd, and that method consists in weighing and testing the milk and keeping a record of the feed con- sumed for the entire period of lacta- tion. Daily Record of Milk. Keep- ing a daily record of the weight of the milk of each cow is a very sim- ple and inexpensive task. All that is necessary is to have some form of scales and a ruled sheet of paper upon which to record the weights of milk morning and night. Fig. 11 shows a cheap and convenient scales which weigh from one-tenth pound to 30 pounds. A convenient milk record sheet is shown below. The daily weighing of the milk' from each cow is valuable also in serving as a check upon the work of the milkers. A rapid shrinking in the milk is easily detected on the milk sheet and may be entirely due to Vlg. 11.— Milk Scales. Weigh 0.1 to 30 pounds. 62 DAIRY FARMING Milk Record for Month of- 190 Name of Cow. Date. 0) 1 1 o d 1 Lbs. Lbs. Lbs. Lbs. Lbs. Lbs Lbs. Lbs Lbs Lbs. Lbs. Lbs. Lbs Lbs. , A.M. ' P. M. » A.M. * P. M. , A. M. " P. M. 4 A.M. ' P. M. . A.M. ' P. M. J A.M. ° P. M. 7 AM- P. M. . A. M. ' P. M. „ A.M. " P. M. in A. M. a A-M- " 'P. M. 11 ii- "• 13 A- M- " P. M. ,, A.M " P. M. ,. A. M. ■5 P. M ,„ A.M. '« P. M. ,. A. M. " P. M. ,1, A.M. >8 P. M. ,„ A.M. " P. M. „ A.M. ^ P. M. o, A. M. 2' P. M. „ A.M. "" P. M ., A. M. *' P. M. M A.M. " P. M. a, A.M. "" P, M. „ A. M. " P. M. 27 AK- " P. M jj A.M. K> AiJ- ™ P. M. 3„ A.M. * P.M. Total THE DAIRY HERD 63 careless milking. Great daily fluctuations in the yield of milk are also in most cases the result of indifferent and inefficient milkers. Collecting Samples of Milk for Testing. The milk from each cow should be tested about once a month dur- ing the whole period of lactation. A satisfactory way of doing this is to collect what is known as a composite sample, which consists in securing about one-half ounce of milk from each of six consecutive milkings and placing this in a half pint composite sample jar (Fig. 12) con- Fig. 12— Composite Sample Jar. Fig. 13.— Test Bottle Rack. taining a small amount of preservative. A test of this composite sample will represent the average per cent of butterfat for the period during which the sample was taken and will serve with sufficient accuracy as the average test for the entire month. Each composite sample jar should be carefully labeled by placing the name or number of the cow upon it. A convenient rack for these jars is shown in Fig. 13. 64 DAIRY FARMING Sampling and Samplers. Immediately after milking the milk is poured from one pail into another several times and then sampled at once. The sampling may be done by either of two methods : ( i ) by means of a one- half or one ounce dipper sKown in Fig. 14; or (2) by means of a narrow tube shown in Fig. 15. Fig. 14.- Dipper Samp- ler. Fig. 15.- Thief Samp- ler. The dipper furnishes the simplest and easiest means of sampling milk. Where the milk is thoroughly rhixed and where the quantity is practically the same morning and night, this method of sampling is accurate. With the tube method the sample is always propor- tionate to the quantity of milk and it will draw a reo- THE DAIRY HERD 65 resentative sample even when the milk has stood undis- turbed a few minutes. This method of sampling should be employed, therefore, where there is much variation in the quantity of night's and morning's milk, or where the milk is not apt to be thoroughly mixed before samp- ling. Preservatives. Milk can not be satisfactorily tested after it has soured, owing to the difficulty of securing an accurate sample. This makes it necessary to place a small amount of preservative in the composite sample jar before the sampling is begun. The. best preservatives for this purpose are corrosive sublimate, formalin and bichromate of potash. All of these are poisons and care must be taken to place them where children and others unfamiliar with their poisonous properties, can not have access to them. For conve- nience, the bichromate of potash and corrosive sublimate have been put up in tablet form, each tablet containing enough preservative to keep a pint of milk sweet from one to two weeks. The bichromate* of potash can be procured from all druggists, and a quantity not to exceed the size of a pea should be added to each pint composite jar. A larger quantity is liable to interfere with the testing. Testing With the Babcock Tesit. The method of operating the Babcock test is explained in detail in chap- ter XVIII. Calculating Butterfat and Butter Yield. The monthly butterfat yield of each cow is determined by multiplying the total pounds of milk for the month by the per cent of butterfat it contains. For example, if cow No. I produced 850 lbs. of milk testing 4.2% fat, the 66 DAIRY FARMING' total fat in this milk would equal 850X4-2, or 35.70 pounds. Since butter contains salt, water, casein and only about 83% butterfat, it is to be expected that the yield of butter will exceed that of butterfat, provided the losses in skimming and churning are normal. The general rule in estimating the butter yield is to increase the but- terfat by one-sixth. Thus the estimated butter yield of the 35.70 pounds of fat given above would equal 35.70 Xi 1-6 or 41.65 pounds. The difference between the butterfat and the actual butter yield is known as the "overrun." Estimating the Cost of Feed. The final test of the value of a cow is the economy of production. In addition, therefore, to knowing the butterfat yield, we must also know the cost of the feed she consumed in producing it. Obviously a daily weighing of the feed, especially as concerns roughage, is not practical upon most dairy farms. If the feed which each cow receives is weighed about twice a month an approximate estimate of the feed consumed can be obtained by considering the weighed amount of feed as the average daily consumption for the month. To illustrate, let us suppose that cow No. X is doing full work on a ration consisting of 8 pounds of wheat bran, 2 pounds of cotton-seed meal, 40 pounds of corn silage and 8 pounds of corn stover. By carefully observing the volume of the weighed amounts of each feed, approximate quantities may be measured for two weeks, after which a day's feed is again weighed and the measuring continued for the remainder of the month. In this way an approximate estimate of the quantity of feed consumed for the month can be obtained with a small amount of labor. By multiplying the total quantities of the different feeds fed during the month, by their THB DAIRY HERD 67 respective values per ton, we obtain an approximate cost of the feed fed each cow during that period. Yearly Record of Milk, Butterfat and Feed. At the end of each month a record of each cow's milk, butterfat test, and butterfat production, as well as an estimate of the cost of feed, should be entered upon a yearly record sheet like that shown below. HERD RECORD FOR YEAR 190 . NAME OF COW NAME OF COW Month 0) o u i r So 1 a u o U V 1 V o So 11 ' Total * CHAPTER X. MILKING. Importance of the Milking Process. The profits from a dairy herd are far more largely dependent upon the conditions under which the milk is drawn than dairy- men are commonly led to believe. For example, hundreds of instances could be mentioned where milk drawn under cleanly conditions has been sold for one hundred per cent more than that drawn under uncleanly conditions. But milking from the standpoint of cleanliness is discussed in the chapter on sanitary milk pro- duction and will, therefore, not be considered here. The conditions that will be treated in the following pages are those which have a' direct bearing upon the yield of milk and butterfat, and which are no less import- ant in determining the profits from the herd than are those concerning cleanliness. Milk Function Controlled by Nervous System. The various factors bearing upon the secretion of milk are readily understood when it is remembered that the pro- duction of milk is closely associated with the nervous organization of the cow. Whatever reacts upon her nerv- ous system will react in like degree upon the secretion of milk. Value of Kind and Gentle Treatment. It is owing to her high nerve development that a cow is so very sensitive to excitement, boisterousness, unkindness, rough treatment and other allied abuses which always react 68 THE DAIRY HERD 69 so unfavorably upon the production of milk and butterfat. Especially disastrous are the efifects of abuses admin- istered just previous to or during milking. Yet how fre- quently are dogs allowed to chase the cows to the stable, and how often are attendants seen with clubs which they use as aids in getting the cows into their proper places ! In addition, the language and boisterousness that accom- panies all this leaves no doubt that the animals are treated as offending brutes, instead of willing, sensitive mothers who are scarcely any less sensitive to harsh words than, are human mothers. Make pets out of your cows by kind treatment, for kindness is never without compensation, no matter how, when or where applied. Elaboration of Milk During Milking, If, in addi- tion to what has been said, it will be remembered that the larger portion of the milk is secreted during the process of milking, the importance of giving a cow the very best care and treatment at this time will be fully apparent. Furthermore, the fact that most of the milk is formed during milking, materially assists in explaining why different milkers secure such varying quantities of milk and butterfat from the same cow. Effect of Change of Milkers, From what has been said it is easily seen that frequent changes of milkers are certain to react unfavorably upon the milk and butterfat production. A cow that has become thoroughly accus- tomed to a certain milker will feel restless and uneasy with a new milker, which is nowhere more plainly indi- cated than on the milk sheet. A change of milkers, furthermore, always means a change in the manner of milking, and, therefore, a change in the stimulation of the udder. Since the stimulation of the udder by the milker is the cause of nJlk secretion, it is evident that 70 DAIRY FARMING a change in the method of stimulation will result in a reduction of milk and butterfat production. The wise dairyman will therefore avoid changing milkers as far as possible, and will insist that the same milker always milk the same cows. Fast Versus Slow Milking, The larger yields are secured from fast milking. This may possibly be ex- plained upon the basis of udder stimulation. The fast milker will stimulate the udder to a greater degree than the slow milker, and the extra stimulus thus given evi- dently favors the secretion in the milk glands, as indicated by the actual increased production. Importance of Withdrawing All the Milk. One of the most important factors in milking is securing all the milk at each milking; that is, milking a cow dry. Whatever milk is left in the udder from one milking to another is not only lost to the milker, but actually acts as a check upon further secretion, so that the habitual practice of not milking cows "clean" or "dry" results in a gradual shrinking of the milk flow and an early "drying up" of the cow. Furthermore, the loss of the strippings means the loss of the very best milk. The first milk drawn from a cow usually contains less than 1% fat, while the strippings may contain as much as 14%. Regularity of Milking and Feeding. The man who is looking for satisfactory returns from his dairy must make regularity a watchword. Cows must be milked reg- ularly at a fixed time morning and night. Milking half an hour sooner or later than the fixed time interferes much more seriously with the milk yield than is com- monly supposed. Not only does irregularity of milking reduce the yield of milk and butterfat, but irregularity in THB DAIRY EBRD 71 feeding leads to the same result. If, for example, cows that have been accustomed to receive their concentrates before milking, should receive them at times after milk- ing, a reduction in the yield would be at once noticed. This is just what might be expected. Withholding the concentrates occasionally, will make the cows restless and discontented, which will sufficiently jar their nervous sys- tem to cause a perceptible drop in the milk flow. Sudden changes 6f feeds will act in a similar manner. Time Between Milkings. The periods between milk- ings should be as nearly equal as possible. For example, if cows are being milked at six o'clock in the morning, they are also preferably milked at six o'clock at night. The more uniform the periods between milkings, the more uniform the secretion of milk, and consequently the greater the production. The time between milkings also influences the richness of the milk. If the two milking periods are not equal, it will be found that the milk of the shorter period will be the richer. Frequency of Milking. As a rule nothing is gained by milking a cow three times instead of twice daily. In the case of exceptionally heavy milkers whose udders become unduly distended, there is, however, a distinct advantage in milking three times daily. The fact that - milk from the shorter intervals between milkings has been found richer than that from the longer intervals, has driven some to the practice of milking average pro- ducers three times a day, with the hope of permanently increasing the test. While under such circumstances the test may be raised somewhat, the raise is only a temporary one. The Value of a Good Milker. From what has already been said, it is evident that the milker plays an important 72 DAIRY FARMING part in the milk and butterfat production of cows. The following data secured by H. B. Gurler from his own herd fully illustrate the importance of a good milker. As a result of two winters' tests, Mr. Gurler found that the cows milked by the poorest milker had fallen off 9.5 pounds per head in three months, while the shrinkage of the cows milked by the best milker during the same period was only 1.88 pounds per head, a difference at the end of three months of 7.62 pounds of milk per cow daily in favor of the best milker. This fully explains why some milkers are cheap at $40 per month, while others are really expensive at less than half this amount. The Milk Scales and Babcock Tester as a Teacher of Correct Milking. The strongest searchlight used for the discovery of leaks in the dairy herd consists of a pair of scales and a Babcock tester. These will not only tell which cows are profitable and which are not, but, if rightly employed, will also tell which milkers are paying for their salaries and which are not. Milkers should be paid according to the quality of their work, and not, as is commonly the case, according to the number- of hours' service. Milking Machines. Whether the milking machine may be considered an unqualified success can not be posi- tively stated at the present time. More time and tests are needed to warrant a positive statement. It may be stated, however, that many of our foremost dairymen have endorsed the milking machine as a successful milker, and this, too, after apparently thorough tests extending over periods of many months. Experiment stations also report favorable results from machine milking. CHAPTER XL HERD MANAGEMENT. Winter Dairying. Producing the bulk of milk during the winter has four distinct advantages: (i) prices for butter and cheese are higher at this time of the year; (2) cows will milk longer when calving in the fall than in the spring; (3) labor is more plentiful at this time of the year; and (4) it is possible to feed cows cheaper during the winter than summer. 1. As a rule prices for butter are from 50 to 75 per cent higher in winter than in summer. Prices for cheese •average about 50 per cent higher in winter. Indeed prices for milk in general are higher in winter than sum- mer. It is evident that from the standpoint of higher prices alone, it is the part of wisdom to produce the bulk of the milk during the winter. 2. When cows calve in the spring, they usually have pasturage enough for a ,good flow of milk until about August. At this time pastures as a rule get short and cows rapidly fall off in milk. By the time stable feeding begins they have dropped off so much that they can not be brought back to a fair; flow of milk even on good feed. The result is a reduced yield of milk and an early "drying up" of the cows. When cows calve in the fall the expectation is to pro- duce the main flow of milk during the v/inter and conse- quently the cows are well supplied with feed until they are turned out on good pasturage in the spring. In this 73 74 DAIRY FARMING way the cdws maintain a good flow of milk until the best period of grazing is over. The inevitable result is an extension of the period of lactation and a greater total production of milk. An increased production is also favored by the fact that cows yield the greater share of their milk during a time when they are least troubled with flies and excessive heat. 3. It is an important advantage to be able to do most of the milking when other farm duties demand least attention. By having the cows calve in the fall, most of the milking is done during the winter. 4. An acre of land planted to corn ordinarily yields as much feed as two or three acres in pasturage. When the cows calve in the fall there is bound to be more silage produced than when the cows calve in the spring, and in so far as this is true, the cost of feed is lessened. In the case of high priced land, the saving effected by reducing the acreage one-half or two-thirds by feeding a great deal of silage in place of pasturage must be evi- dent. Feeding the Bull. During the early life of the bull when he is reasonably tractable, there is no better place for him than a strongly enclosed pasture. This will sup- ply him with the right kind of feed, give him plenty of fresh air and sunshine, and afford him needful exercise. When stall-fed, he is preferably supplied with nitrogenous roughage, such as good clean clover hay. When the roughage consists of corn stover or oat straw, the bull should be given a fair allowance of wheat bran, oats or similar concentrates.. It is always desirable to supply a stall-fed bull a moderate amount of succulent roughage, such as roots and silage. Management of Bull. A bull should never be allowed THB DAIRY HERD 75 to run with the herd, but is preferably kept where he is in sight of the cows. He should have a ring placed in his nose when ten or twelve months old. As a rule it is best not to tie him by the ring, but to give him the free- dom of a box stall. He should be given enough exercise to keep him tractable and in good breeding condition. By all means have him dehorned. Never trifle with a bull. He should be treated gently yet firmly. He must know he has a master. It is im- portant to teach him early to be led with a stafif fastened to the ring in his nose. EUE¥/fTEi> W^i-H. III TRCAO powcn e'nw <■ A \ 1 BOX •STALL ) lO'XIZ' PEN. c'xte' III B Bull Pen SOX so' Breeding Pen ]9te,t,te nailed uiialh Big. 16.— Bull Pens. 76 DAIRY FARMING It is a great misfortune to have so many valuable bulls disposed of at the first signs of unruliness. When a bull has proven his value as a breeder by his own offspring, he should be, and can be, retained even though his disposition becomes threatening, by quartering him as shown in Fig. i6. B represents a pen which the author has successfully used a number of years. It consists of an enclosure with stable and breeding pen as shown in the preceding illus- tration (B). The bull run is fifty feet square, including the stable, and is enclosed by a solid board fence six and one-half feet high. The cow is bred in this pen by tying her to the front end and then letting in the bull by open- ing the stable door. The latter closes the pen when opened as shown in the cut. While a bull can be managed in a pen such as is here described without coming in contact with him, it is best to lead him out occasionally with a stick snapped into the ring of his nose. A represents a yard or pen essentially as recommended by the Illinois Station. At one end of the yard is located a box stall in which the bull is fed and sheltered. The other end is divided into two compartments, one con- taining a tread power, the other serving as a breeding pen. The gate H .may be turned to the right or to the left, closing either of the two compartments as may be desired. The tread power furnishes the means of exercising the bull. When he is wanted on the tread power, a rope is attached to his ring while he is at the manger and the attendant, who walks over the elevated narrow walk, leads him onto the power and shuts the gate be- hind him. While the bull is taking his exercise the attendant cleans and prepares his stall. When the bull THE DAIRY HERD 77 is wanted in the breeding pen he is similarly led along the other side of the yard. Water and feed can be supplied from the outside. It is evident that a yard of this kind guarantees abso- lute safety, provides good exercise for the bull, which at the same time furnishes the power to pump water, separate the milk, and do other useful things. An important matter in the management of a bull is to prevent excessive service. A bull should be over one year old before he is allowed to serve and the services the first season should be limited to lo or 15, depending upon the strength and vigor of the bull. The second season he may serve 25 cows. And while some bulls have apparently successfully served as many as 40 or more cows in a season, it will be found good policy, as a rule, to restrict the number of services as much as possible, especially if the usefulness of the bull is to be preserved for a long time. Breeding Rack. When heifers or small cows are bred to heavy bulls, a breeding rack should be used. This may be constructed as follows: Place tv/o posts in the ground 3^ feet high and about lyi feet apart. In a line parallel with these posts and 8 or 9 feet away, place two more posts i^ feet high and 20 to 22 inches apart. Connect the short and long posts with 2x12 inch planks, leaving a* space of 18 inches wide between the planks at the higher end, and 20 to 22 inches wide at the lower end, which serves as the entrance. This space will fit most cows, but it is desirable to have the planks adjustable so that the space between may be increased or decreased according to the size of the cows. The arrangement as described permits the bull's • front feet to rest on the planks during service. The planks should be provided 78 DAIRY FARMING with cleats and must be strongly supported at the middle. An adjustable stanchion is used to hold the cow in posi- tion. Age to Breed Heifers. Heifers should be bred to drop their calves when about two years old. In cases where there is a particular lack of development in growth and general vigor, it would doubtless be a distinct advantage to have heifers drop their calves at 26, 28 or even 30 months of age. Early breeding has the effect of stunting the growth of the animal, and thus making maximum development impossible. The heifer that is bred at one year of age is obliged to turn a portion of the feed that is naturally intended for her own development to that of the foetus. After the calf is dropped a still larger portion of the feed intended for her own development is utilized for the production of milk. While the stunting effect from early breeding has its drawback, there is also danger in delaying the breeding too long. It is doubtless correctly maintained that early breeding has the advantage of early stimulating the milk giving function of the animal, and that heifers that drop their calves at, say three years old, are apt to develop a beefy tendency at the expense of the dairy tendency. It is evident that this matter calls for a great deal of judgment. If a heifer leans toward the beefy tendency, doubtless it is policy to breed her rather young. If, on the other hand, there is a complete absence of a beefy tendency and an indication of a slow development and delicacy, no one would question the wisdom of breeding such an animal relatively late. Record Date of Service- and Calving. This is import- ant for three reasons: (i) it enables one to confine cows THE DAIRY HERD 79 in box stalls about a week before calving; (2) it enables one to tell the exact length of time cows have carried their calves, and therefore makes possible the detection of premature births and abortions; (3) one knows the exact length of the lactation period of each cow.' 1. Where the date of service is not known, it fre- quently happens that cows are obliged to calve in their stalls or stanchions. Such unfortunate occurrences should be prevented by confining cows in roomy box stalls not less than a week before they are due to calve. 2. In case the date of service is not known, it is perfectly possible for cows to drop living abortions which the owner may mistake for mature calves. Where the abortion is of a contagious nature the danger of mistakes of this kind is too evident to need further explanation. 3. Most dairymen appreciate the value of persistent milkers, yet comparatively few are able to tell, even approximately, the length of the lactation period of the different, cows in the herd. The only certain way of knowing how long each cow produces milk after calving is to record the date of calving. "Drying Off" Cows. As a rule it is desirable to have cows "go dry" at least a month before calving. This has the effect of increasing the supply of nutrients for the development of the foetus, as well as enabling the cow to store up some reserve energy which will put her in better physical condition for the act of parturition and the period immediately following. Where it is desirable to hasten the "drying off," the following method will be of value. Start drying off by not milking the cow clean. This will quickly reduce the flow to a point where it is safe to skip every other milking. After a few. days, or perhaps a week, the 80 DAIRY FARMING milk will be sufficiently reduced to warrant milking only every other day. A very short, time after this, as a rule, it will be found safe to stop milking entirely. In case of very persistent milkers, it is better to milk them close up to, if not up to, calving, rather than force the "drying off" process too much. Dehorning. The advantage of dehorning is now pretty generally recognized. The absence of horns makes cows more quiet and docile, and saves them many tortures that are ordinarily inflicted when the horns are retained. The horns may be removed either by sawing them off or by cutting them off with an instrument known as a clipper. The simplest and most humane method of removing horns, however, is the use of caustic potash soon after the calf is born. The Author has dehorned a great man;j^^ calves by this method which is briefly described as follows : When the calf is 24 to 36 hours old, clip the hair from the invisible horns or buttons and rub them with a stick of caustic potash. The potash should be kept in an air-tight bottle until ready for use. As soon as removed from the bottle, the upper part of the stick should be wrapped -with a piece of paper to prevent its burning the hand. After a few minutes' exposure to the air the stick becomes moist. As soon as this becomes notice- able, rub the exposed end of the stick over each button for a minute or two, or until the spot begins to look reddish or sore. If the calf is examined twelve hours later, a scab will be found where the potash was applied, showing that the potash has gradually eaten its way into the button and thus destroyed it. Care should be exercised not to allow the potash to touch any part "but THE DAIRY HERD 81 the miniature horn, as a drop on the flesh would cause unnecessary pain. Cleanliness, Regularity and Kind Treatment. The subject of cleanliness is fully discussed in the chapter on Sanitary Milk Production. The importance of regu- larity and kind treatment are fully considered in the chapter on Milking. Warm Housing. On account of their general spare- ness of flesh, cows have little protection for their vital organs and are, therefore peculiarly susceptible to cold. For this reason, warm housing during the winter season is a matter of the highest importance. It matters little how good a dairy machine a cow may be or how well she may be fed, the returns from her will be unsatis- factory if she is compelled to shiver in her stable the larger portion of the winter and is possibly even denied the protection of a stable during the cold drizzling rains which usually precede and follow the severe cold of the winter. Cows in Heat. Cows, while in heat, should be kept separate^from the rest of the herd to avoid the usual disturbances incident to keeping them with the herd. CHAPTER XII. REARING THE DAIRY CALF. Prenatal Development. The making of a strong, vig- orous, healthy calf begins before it is born. Unless the pregnant mother is furnished with a sufficient amount of good, wholesome feed, rich in ash and protein, the foetus must necessarily suffer retarded development. Not only should the pregnant cow be supplied with the proper nutrients for the development of bone and muscle in the foetus, but the ration-should be such as will keep her in the best physical condition, which requires some suc- culent roughage and grain rather laxative' in character. (See page 42.) Time the Cow Should Suckle the Calf. As a rule it is best to remove the calf from its mother before it is three days old. The early removal of the calf has several important advantages : ( i ) it prevents to a great extent the excitement attendant on separating an older calf from its mother; (2) it renders it easier to teach the calf to drink from a bucket; (3) it permits regularity of milking from the start; and (4) it makes possible at the outset to milk the cow "clean" at each milking. Calves never feed regularly, nor do they suck heavy milkers dry at any time. The result is a continual residue of milk in the udder which acts as a check to the secretion of this substance and leads to an early shrinkage in the milk yield. In cases of caked and inflamed udders it is best, how- ever, to allow the calf to suckle the cow longer than 82 THB DAIRY HERD 83 the time stated, since this has a tendency to hasten the disappearance of such trouble. Feeding the Young Calf. The first milk drawn after calving has purging properties which nature has provided for the purging of the calf. It is important, therefore, that the calf receive this milk which is known as colos- trum. As soon as removed from the cow, the calf should be taught to drink from a clean bucket. It should be aided in this for a day or two by holding the tip of a finger in its mouth. The milk should be fed as near body temperature as possible. During the first two weeks the calf shQuld be fed not less than three times a day, receiving eight to ten pounds of milk daily the first week, and ten to twelve pounds the second week. After the second week skim milk may be gradually substituted for whole milk, bringing the calf to a full skim milk Fig. 17.— Calf stanchions. 84 DAIRY FARMING feed at the end of four weeks. Beginning with the substitution of skim milk, the calf should be fed a hand- ful of ground oats, corn meal, or linseed meal after each milk feed. At the age of one month, when feeding wholly on skim milk, one-half pound of grain may be fed daily to good advantage, and access should be given to good clean hay. The feed should be gradually increased with the growing needs of the animal. Calf Stanchions. The feeding of milk to calves becomes a comparatively easy task when the calves are confined in cheap, rigid stanchions like those shown in Fig. 17. When so confined one person can feed half a dozen or more calves at the same time, and can do this with less labor than is ordinarily required to feed one calf. It is well, however, not to keep the calves in the stanch- ions too long at any one time, because of the rigid con- finement. Calves that have formed the "sucking" habit may be confined to advantage in these stanchions during the night, especially when no small separate pens are available. Importance of Correct Feeding. A young calf has a delicate stomach, which is peculiarly liable to be upset by the injudicious feeding of milk and skim-milk. In this respect it differs little from the very young child. The effect that usually follows the injudicious feeding of milk is a case of scours. This trouble can be obviated in a large measure by strictly observing the following precau- tions : First, never feed calves cold milk, but have it as near blood heat as possible ; second, feed milk as fresh as possible and under no circumstances feed it when sour; third, feed milk only from vessels that have been thor- oughly cleaned and scalded; and fourth, carefully avoid over-feeding. Scours or diarrhea is one of the common- THE DAIRY HBRD 85 est ailments of calves and one that leaves a great stunting effect upon their development. While great importance attaches to the correct feeding of the calf in its early life, an ample allowance of feed of the right kind should be supplied at all times. Fatten- ing feeds should always be avoided. General Care of the Calf. Calves should be given all the outdoor exercise, fresh air and sunshine possible. During cold and rainy weather they should be confined in clean, dry stables with plenty of bedding. All the comfort possible should be provided for calves at all times. It is important also to see that they are not too much annoyed by flies during the summer. When changed from dry feed to pasture the change should be made gradually, or trouble from scouring is likely to be encountered. Plenty of good, pure water should, be pro- vided. The skim-milk feeding may be continued with, profit for at least six months. When no pasture is avail- able, it is desirable to feed a liberal amount of good, nitrogenous hay and only a small amount of gfain. This will furnish the necessary nutriments for growth, at the same time the large amount of roughage tends to de- velop a large paunch in the young animal. CHAPTER XIII. DAIRY BARN. A Place Where Human Food is Prepared. In build- ing a dairy barn it should be remembered that one is pro- viding a place where human food is to be produced. San- itary features should, therefore, have first consideration. Among the most important of these are abundance of light, ample ventilation and general regard to cleanli- ness. Contrary to general belief, a sanitary barn is not nec- essarily an expensive barn. Indeed where everything is considered, a sanitary barn is certain to prove actually cheaper in the long run than one in which sanitation is made an entirely secondary matter. General Plan of Barn. This is illustrated in Fig. i8. For a full description of the barn, of which this floor plan is a part, see page 87. This barn was designed and built by the author for the Milwaukee County (Wis.) School of Agriculture. The plan shows a milk, two feed and storage rooms, calf pens, box stalls and forty cow stalls, with two silos joined to the northeast corner. There is an eight-foot drive through the middle of the barn, which makes it possible to haul the manure out of the barn with a manure spreader. This arrangement will save a great deal of labor in handling the manure and has several other advantages over the common plan of having the feeding alley in the middle of the barn. 86 THH DAIRY HERD 87 88 DAIRY P ARMING In the first place it is more sanitary. Where the two rows of cows face each other the foul breath from each must necessarily pass from one side to the other, thus causing the cows to breathe more or less impure air. When the cows face out the exhaled air is more equally distributed through the barn and in so far reduces the amount of impurities in it immediately in front of the cows. Another advantage in facing cows out is the fact that the head is placed nearest the wall where the temperature is lowest, leaving the portion of the animal that must be most protected from the cold in the warmer part of the stable. The silos are placed where most convenient for feeding and . where they have reasonable protection from cold. Fresh air inlets are built in the wall of the barn and the air outlets are placed where they do not occupy valu- able space but where their efficiency is not materially interfered with. Founda'tion and Floor. The barn should rest upon a substantial foundation constructed of stone or concrete. On the outside of the foundation and a little below it should be placed tile drains to prevent any water from working its way under the foundation. For sanitary reasons, only concrete floors should be permitted in a dairy barn. While the original cost may be somewhat high, in the long run they are cheapest. Aside from being easily cleaned, they also make possible the saving of all the liquid manure, an important item to consider in the management of a dairy. To prevent the dampness commonly associated with a concrete floor it should be constructed on a cobble stone and cinder foun- dation underlaid with drain tile. The finish of the floor should be rather rough to prevent cows slipping on it. THE DAIRY HERD 89 The feeding alleys, that is, the part of the floor be- tween the mangers and the walls, should be about three inches higher than the platforms on which the cows stand. Moreover they should -slope slightly toward the mangers. The platforms and driveway should also slope very slightly toward the gutters. Light. Sunlight, because of its disinfectant action, is of prime importance in making a stable sanitary. There should be not less than four square feet of window space per cow. Walls. Cheap and reasonably air-tight walls are se- cured by nailing matched lumber over good building paper on both the inside and outside of the studding, except the lower inside six feet. From the floor to a height of six feet, nail cheap one-inch lumber over build- ing paper and put lath and concrete on this as a finish. This makes the lower portion of the wall readily clean- able as it should be. The portion of the wall above the concrete, as well as the entire ceiling, should be fre- quently whitewashed. Concrete walls have proven very satisfactory and are rapidly growing in popularity. Ceiling. This should be boarded on the inside with matched lumber. The outside, or hay floor above, may be built of common, cheap lumber. When, however, no hay is stored above, the ceiling should have a dead air space, which is secured by using matched lumber and paper, both inside and outside, and filling the space be- tween with dry straw. Stalls and Ties. These should be arranged ana con- structed with the following points in view: (i) keep- ing the cows clean; (2) giving them as much comfort as possible; (3) preventing cows from stepping on each 90 DAIRY P ARMING Fig. 19.— Iron Stall. Other's teats ; (4) giving tlie milker comfort during milk- i'lg; (5) having a minimum amount of surface for lodg- ment of dust; and (6) saving of time in tying. Fig. 20.— Iron stall. THB DAIRY HERD 91 To keep cows clean the stall must be of such length as to place the hind feet near the edge of the gutter. In order to have comfort, cows should not be confined in rigid stanchions, nor should the stalls be too narrow. The stepping of cows on their neighbors' teats can be prevented only by using some form of partition between Fig. 21.-Half StaU. them. To provide a reasonable amount of comfort for the milker the stalls must have ample width and the end posts of the partitions should be set about one foot from the edge of the gutter. Solid wood partitions or closely meshed wire and iron partitions, afford too much sur- face for lodgment of dust. Moreover, solid wood par- titions obstruct a free circulation of air. The simpler the partition the more desirable. Stalls and ties like those shown in Figs. 19 and 20 answer all the requirements in a satisfactory manner. 92 DAIRY FARMING The stall shown in Fig. 21 is used by many with much satisfaction, but is somewhat open to the objection of having too much surface for lodgment of dust. Fig. 22.— A Cheap and Satisfactory Cow Stall and Manger. Rigid stanchions mean rigid confinement and should therefore never be used. Various forms of swinging stanchions, like those shown in the figures, are used with much satisfaction. Movable halter ties, like that shown in Fig. 23, are used in many leading dairy barns. THB DAIRY HERD 93 The rope or chain is so fastened as to prevent forward or backward movements by the cows but permits free movement up and down. Fig. 23.— Movable Halter Tie. Stalls like those shown in Kigs. 19 and 20 have the advantage of being adjustable. The stanchion is movable, thus permitting the stall to be shortened or lengthened, according to the size of the cow. Furthermore, the swing stanchions, in dispensing with the front end, reduce the amount of stall surface, which is particularly noticeable in the stalls shown in Figs. 19, 20 and 22. In a cold climate, it is desirable to cover the concrete floor on which -the cows stand with a movable wood plat- form. This may be the means of preventing udder 94 DAIRY P ARMING troubles and is certain to increase the comfort of cows during the cold season. Size of Stalls. An average-sized cow requires a stall 3J4 feet wide and 4^2 feet long. In nearly all herds, however, there are some cows larger and some smaller than the average. It is important, therefore, that one row of stalls be made to taper somewhat from one end to the other. For example, the stalls at one end may have dimensions 3'x3'io", which would nicely accommo- date two-year-old Jersey heifers. From this end the dimensions may be gradually increased until they reach 4'x4'io" at the opposite end. The latter dimensions would accommodate large Holstein-Friesian cows. Mangers. These should be constructed with four points in view: (i) they should be easily cleanable; (2) they should be provided with movable partitions so as to prevent cows from stealing feed from each other; (3) they should be large enough to prevent cows from scattering their feed over the barn floor; and (4) the top should be below the cows' noses so as not to interfere too much with the circulation of the air in front of the cows. All of the above features are embodied in the manger illustrated in Fig. 22. This manger the Author has had placed in the college dairy barn and has found it highh satisfactory in all respects. The aim was to secure a thoroughly efficient manger with as small an outlay of capital as possible. Its construction is as follows: The lower three inches are built into the concrete floor. The superstructure, which is 20 inches high, 18 inches wide at the floor and 36 inches wide at the top, is built of %-inch matched lumber, except the partitions which are built of ij^-inch lumber. Both sides of the lumber are THB DAIRY HERD 95 planed. The partitions fit snugly into the 3-inch con- crete depression, and the entire manger is built in mova- ble sections, each 21 feet long. The sections are held in place by means of a small hook at each end, which is fastened to the stanchion supports. cow STABLE l_ roUL /{IR OUTLETS Fig. 24. Fig. 25. King system of ventilation. Figure 25 shows two methods of carrying OHt air. The three-inch concrete depression makes it possible to water the cows in their stalls. When it is desired to clean the manger, the hooks are unfastened and the sec- tions turned over, thus leaving the entire manger clear for cleaning. Gutters. These should be about 15 inches wide and four inches deep. A greater depth is liable to injure the cows when they happen to slip into the gutter. More- over any extra depth means just so much more lifting 96 DAIRY FARMING in removing the manure. Gutters should be perfectly- tight to prevent loss of liquid manure. Ventilation. The best method of stable ventilation is that devised by F. H. King. The essential features of this method are the admission of the fresh air near the ceiling, and the withdrawal of the impure air from near the floor, as illustrated in Figs. 24 and 25. The object of admitting the cold, fresh air near the ceiling is to warm it before reaching the cows, by contact with the warm air at the ceiling. By having the main air exits near the floor, less heat will be lost than would be the case if the exits were placed at the ceiling; besides it is argued that a considerable amount of the impurities of the air are found at the floor to -which the cows' breath is constantly directed. Recent experiments seem to in- dicate, however, that at least so far as carbonic acid gas is concerned, most of this gas is found at the ceiling. Whether most of the impurities are. found at the ceil- ing or at the floor, it seems advisable to reinforce the exits at the floor, by placing a ventilator opening pro- vided with a register at the middle of the ceiling so that some air may be withdrawn from this point. Dur- ing very cold weather it may be desirable to reduce this exit to a minimum by closing the register, but during warm weather, or when it is desired to lower the barn temperature, it should be opened entirely. By having one large opening at the middle of the ceiling, there is less likelihood of removing any fresh, incoming air than would be the case if numerous smaller exits were placed near the wall and opening into the same shaft that takes up the floor air, an arrangement not infrequently recom- mended and used. The number and location of inlets and outlets (except THH DAIRY HBRD 97 .' the outlet at the ceiling) are shown in Fig. i8. Numer- ous small inlets have the advantage of causing a better .distribution of the. cold, incoming air than could be se- cured by fewer, but larger openings. -On the other hand, the outlets should be few and com- paratively large, which will aid in creating -draft. The fresh air intakes consist of air-tight shafts with cross-sectional areas of about 50 square inches. The shafts are built right in the wall, and open near the floor on the outside and near the ceiling on the inside. It is absolutely necessary to have the outside openings at least several feet below the inside openings, otherwise the warm inside air would rush out instead of the cold, outside air going ifl. The main air outlets may be placed where they are least troublesome. In the barn plans herewith presented, they are placed in the box stalls and communicate with the main barn floor by means of registers in the wall. The size of these registers is that of the cross-sectional area of the shafts. To secure effective work with the King system of ventilation three things are essential: (i) to have the ventilating shafts air-tight; (2) to have the outlet shafts extend to the highest point of the barn; and (3) to have the barn as nearly air-tight as possible. Hay Loft. With a perfectly tight ceiling and with the hay chute in the feed room, there is no objection whatever to having a loft above the stable for the stor- age of roughage. Indeed such a loft has two distinct advantages: it helps to keep the stable vvarm and re- duces the labor in feeding. Doors. Two doors should be provided at either end cf the barn, as shown in Fig. 18. The outside doors 98 DAIRY FARMING may be of the roller type, but on the inside it is desir- able to have swing doors. The latter fit tighter and thus aid in making the barn warmer during the winter. MISCELLANEOUS. BOX STALL fe.e.di;Vg alley NCER IZi a. CpVr 3TAL1S 3M».» /t-A. ALLEV CAL.VES CE./4TRAL DRIVEWAYS' NUAlHSER IZJfe C ^'W £ T. M.L, 3 C A <^/i FEEDING ALLEY CALVES HOR JES HO !3£ ALL.EY 3' Combination Barn. (From Hoard's Dairyman.) A "Switch" Board; This is an invention of Math. Michels on whose farm it has proven an absolute protec- tion to the milker against the cow's switch (tail) during fly season. It consists of an inch board, 8 inches wide and 4 feet long suspended from a wire. The latter runs close behind the cows and is fastened about 6J^ feet above the floor. The board slides on the wire and is pushed right opposite the milker. Any farmer can fix up a board of this kind at a trifling expense and positively protect himself from any annoy- ance from the cow's switch during milking. A Cheap Home Made StalL Stanchion supports are made by running two 2x6-inch planks along both the bot- tom and top of the stanchion and supporting the whole structure by placing 2x6-inch planks upright, in front of each partition. The lower end of these upright planks is TUB DAIRY HERD 99 embedded in the concrete floor while the upper end is fastened to the ceiHng. Fig. 26.— A Cheap Home-made Stall. Partitions are made of 1^4 -inch gas pipes cut into proper lengths and then bent. One end of the pipe is double threaded and fastened to the upright planks by means of locknuts. The other end is embedded in the concrete floor. See Fig. 26. 100 DAIRY FARMING A Good Milk Stool. Showing Board Platform Fastened to 2X4's Embedded in the Concrete. Cross-Section of Bam Floor. THH DAIRY HERD 100a DESCRIPTION Olf MODEL DAIRY BARN. The plans here presented are for a barn to be used exclusively for dairy purposes. The first story or cow stable is built of concrete one foot thick, heavily rein- ^i fPSf : r>^ :^^^m^^m^^^ Cross-section. forced and provided with 48 windows. These windows have each 9 panes 9x12 inches which afford ample light required for all purposes. The windows are hinged at the bottom, thus permitting them to swing in at the top. 100b DAIRY FARMING a a oiS O u ^ o CO o o o THB DAIRY HERD lOOc The second story has a hay storage capacity of 240 tons, and is of the plank frame, gambrel-roof style, which is almost entirely used nowadays in barn construction. The inside dimensions of this barn are 36x122 feet. The cows face out and there is an eigjit-foot space through the center of the barn which will permit re- 2"x/2] z'xe ^ FfTI ^ y ■68- lex; End Elevation. moving the manure from the barn with the manure spreader. At the south end of the barn there are" three rooms,, two small ones and one large one. One small room is used for temporary storage of milk and for keeping milk records and composite sample bottles. It also contains racks for pails and cans. This room is 8x12 feet and occupies the southeast corner of the barn. Adjoining this lOOd DAIRY FARMING room is one 10x12 feet, in which there is a hay chute and a 2x2 feet ventilator exit which communicates with the main barn by means of a register. This room is also used for storage of barn tools, salt, etc. Opposite these, two rooms is one 12x18 feet provided with two feed spouts which convey the feed from two large storage bins overhead. This room also contains a hay chute and a 2x2 feet ventilator exit. This room may be used as a storage for various barn supplies. There are forty cow stalls with platforms ranging in length from 4 feet 4 inches to 4 feet 10 inches. This will accommodate both large and small cows. The platform on one side of the barn has a length of 4 feet 4 inches at one end and 4 feet 10 inches on the other, while the plat- form on the opposite side has a uniform length' of 4 feet 6 inches. For Holstein-Friesian cows the platforms should be three to four inches longer. The stalls are all three and one-half feet wide. At the north end of the barn there are two large box stalls and also two calf pens provided with stanchions. These stalls and pens are constructed of galvanized iron pipe held together at the top by means of 4x4's. There is drainage from the mangers, the feeding alleys and the gutters. The main drains consist of 4-inch sewer tile and are connected with bell traps placed in the middle of the feeding alleys, mangers and gutters. These bell traps are provided with both perforated and solid covers. The perforated ones are used only when washing the barn and when emptying surplus water from the mangers after watering the cows. The illustration shows the water connected to one end of the concrete manger, and the cows are watered in thei manger during the winter. The manger is three feet wide across the top, two feet THB DAIRY HERD lOOe deep and provided with movable iron partitions, which can readily be thrown out when it is desired to clean the manger. There is a ledge at the top of the manger which projects in about three inches, and this is a very valuable adjunct to the manger because it will prevent cows scooping their feed out. A feature which III— 11 | | 11 11 1 1 [ I Imhi — |hT^^Qj should be especially noted in this barn is the perfectly smooth walls as shown in the illustration. The window frames fit flush with the con- crete walls, thus preventing lodgment of dust. It will also be noticed that the barn is provided with electric lights and a complete sys- tem of feed and lit- ter carriers. S*"*' Elevation. The King system of ventilation is in use in this barn. There are i6 inlets consisting of 5-inch sewer tile, 8 on each side of the barn. The air is carried out by three ventilating shafts, each two feet square. One of these ventilating shafts is a continuation of the silage chute, the construction of which will readily be understood from the following: The two concrete silos shown in the illustration are joined to the northeast corner of the barn. The reason for placing these silos at this point is to prevent their lOOf DAIRY FARMING obscuring any light, and to make possible a drive through the center of the barn. By joining the silos we save the expense of a silage chute, because the junction of the silos with the barn forms a chute which, as has been stated, is also used as a ventilating exit. The warm air passing through this chute will prevent silage freezing view Showing Construction of Box Stalls and Calf Pens. in the silo in the winter. The silage chute is also used as a hay chute. While the northeast corner appears to be rather an exposed situation for silos, it should be borne in mind that one of the silos is entirely on the east side and is protected on the north and northwest by the other silo. We use the protected silo for winter feeding and the other for summer feeding. THE DAIRY HERD IQQg It should be added that there is a perfectly air-tight ceiling in this barn, which is a necessity where the clean- est milk is to be produced. From a sanitary aspect the barn compares favorably with any in the country, and from the standpoint of cheapness, convenience and per- manency the barn affords many features which are worthy of emulation by farmers. A brief statement is herewith appended showing the cost of the barn and the two silos. This statement in- cludes everything but the hauling of the gravel. COST OF DAIRY BARN AND SILOS. Carpenter work, including work on silos $730.00 Concrete work, cow stable and silos 703.00 Labor digging foundation 25.00 Lumber, excepting doors and win- dows 1,702.00 Cement, 437 bbls. at $1.25 546.00 Windows (50) and doors 136.00 Stalls for 40 cows, carriers including feed, manure, and hay carriers, and all tracks 430.00 Two box stalls and two calf pens, made of gas pipe 90.00 Plumbing and gasoline 215.00 Painting of barn, two coats 140.00 Cost of plastering small rooms 52.00 Electric wiring 42.00 Eaves Troughs 24.00 Miscellaneous 50.00 — ■ $4,885.00 lOOh DAIRY FARMING ELECTRIC LIGHT FOR FARM BUILDINGS. From the standpoint of comfort, safety, convenience and sanitation, electricity furnishes the best light that can be obtained for farm uses. The cost, too, is very reason- able considering the advantages gained. Hundreds of dairy farms are now producing their own electric light Note Smooth Walls and Manger. and the rapidly increasing popularity of this system of illumination fully attests its value for farm purposes. Undoubtedly one thing that has stimulated the use of electric light on dairy farms is the fact that most of these farms are equipped with gasoline engines and the further fact that the electricity may be produced and stored at the same time that the gasoline engine is separat- THB DAIRY HERD lOOi ing milk, pumping water and doing other farm work. Then, too, the large amount of stable work on dairy farms makes electric light especially desirable on such farms. No matter how conveniently a stable may be arranged otherwise, it is an uncomfortable place to work in when poorly lighted. Again the element of safety View Showing Interior Construction. from fire which electricity assures, cannot well be ignored. Furthermore, of all lights, electricity is the only one that does not consume oxygen. This is a matter of no small importance, especially in dwellings where large quantities of oxygen are taken out of the air during long winter evenings when kerosene, gasoline or acetylene are burned. As to the matter of convenience little need lOOj DAIRY FARMING be said here as most people are familiar with the great advantages offered by electricity in this respect. Apparatus Required, An electric lighting equipment consists of a generator or dynamo, some motive power such as a gasoline engine, a storage battery and a switch- board. The generator or dynamo produces the electric current and requires as a rule from two to three horse power to operate it. The storage battery stores the elec- tricity for future use, thus making it possible to obtain electric light when the dynamo is not running. The switchboard controls the electric current and shows the voltage of the storage battery and the rate at which electricity is being supplied to, and taken away from, the battery. When purchasing a gasoline engine for farm use, it is wise to consider the possible future use of electric light so that enough power may be had to generate electricity when a plant is finally installed. It is desirable to place the dynamo, battery and switch- board reasonably close together and a clean, dry place must be selected for them. The storage battery must be placed where there is no danger from frost. A storage battery will prove more efficient at 65 to 70° F. than at lower temperatures. Wiring the Buildings. A barn may be wired at any time for electric light, but a house should be wired at the time it is built so that the wires may be concealed. Many also prefer to conceal the wires in the barn. Those who are going to build dwellings in the near future should not fail to consider the possibility of using electric light so that the wires may be properly installed. "It is important, too, to get the right sized wire. The size of the wire is determined by the voltage (electric pressure) THE DAIRY EBRD IQOk and the distance the electric current is to be carried. Farm Hghting plants are usually of the low voltage type, 36 volts being common, though higher voltage may often be carried to advantage, especially when the current is to be carried a long distance. The lower the voltage and the longer the distance the current is to be carried, the heavier the wires required. Selecting an Outfit. There are many different kinds of electrical equipments to be had for farm lighting and careful study of them should be made before purchasing an outfit. Usually all the electricity for lighting purposes is stored in the battery at the time the gasoline engine is doing the regular farm work, such as separating milk, pumping water, etc., and the size of the dynamo should be such that the battery may be sufificiently charged while this work is being done. Too much emphasis cannot be laid upon the importance of getting an outfit of ample capacity. A fifty-light plant is none too large for an average dairy farm, and the dynamo and battery should be large enough to keep up tha supply of electricity with two or three hours daily charging of the batteries. In purchasing an outfit, get a guarantee on the whole plant, and especially on the lasting quality of the battery and on the time required daily to keep the batteries charged. Operation of Platit. It should be remembered that the dynamo produces the electric current, which, for con- venience, is stored in the storage battery. Without a storage battery it would be necessary to run the dynamo whenever light is required and this would obviously be undesirable. The dynamo should be run and electricity stored at the time the gasoline engine is doing other farm work. This reduces the expense of power and time 1001 DAIRY FARMING to minimum. Indeed under these conditions the plant will require very little attention. Complete specifications and directions for operating an electric plant are furnished by the manufacturer with each plant. CHAPTER XIV. . HANDI**7ii\ Fig. 32 — Skim-milk bottle. D. Skim-milk Bottle. This bottle, shown in Fig. 32, is provided with a double neck, a large one to admit the milk, and a smaller graduated neck for fat reading. The entire scale reads one-half per cent. Being divided into ten subdivisions each subdivision reads .05%. The same bottle is also used for testing buttermilk. MILK AND ITS PRODUCTS 139 m Flg.33.— Pi- pette. ^t33EB3^ Fig.34.— Fig.35.^ Acid meas- Acid meas- ure. ure. E. Pipette. This holds 17.6 c.c, as shown in Fig. 33. Since about .1 c.c. of milk will adhere to the inside of the pipette it is ex- pected to deliver only 17.5 c.c, which is equiva- lent to 18 grams of normal milk. F. Acid Measures. In making a Babcock test equal quantities, by volume, of acid and milk are used. The acid measure, shown in Fig. 34, holds 17.5 c.c. of acid, the amount needed for one test. The one shown in Fig. 35 is divided into six divisions, each of which holds 17.5 c.c. or one charge of acid. Where 140 DAIRY FARMING many tests are made a graduate of this kind saves time in filling, but should be made to hold twenty-five charges. H. A cream scales commonly used is illustrated in Fig. 36. Acid. The acid used in. the test is commercial sui- ng. 38.— cream scales. phuric acid having a specific gravity of 1.82 to 1.83. When the specific gravity of the acid falls below 1.82 the milk solids are not properly burned and particles of curd may appear in the fat. On the other hand, an acid with a specific gravity above 1.83 has a tendency to blacken or char the fat. The sulphuric acid, besides burning the solids not fat, facilitates the separation of the fat by raising the specific gravity of the medium in which it floats. Sulphuric acid must be kept in glass bot- tles provided with glass stoppers. Exposure to the air materially weakens it. Making a Babcock Test. The different steps are indicated as follows : 1. Thoroughly mix the sample. 2. Immediately after mixing insert the pipette into the milk and suck until the milk has gone above the mark on the pipette, then quickly place the fore finger over the Fig.S?.- Show- ing manner of emptying pi- pette. MILK AND ITS PRODUCTS 141 top and allow the milk to run down to the mark by slowly relieving the pressure of the finger. 3. Empty the milk into the bottle in the manner shown in Fig. 37. 4. Add the acid in the same manner in which the milk was emptied into the bottle. 5. Mix the acid with the milk by giving the bottle a slow rotary motion. 6. Allow mixture to stand a few minutes. 7. Shake or mix again and then place the bottle in the tester. 8. Run tester four minutes at the proper speed. 9. Add moderately hot water until contents come to the neck of the bottle. 10. Whirl one minute. 11. Add moderately hot water un- til contents of the bottle reach' about the 8% mark. 12. Whirl one minute. 13. Read test. How to Read the Test. At the top of the fat column is usually quite a pronounced meniscus as shown in Fig. 38. A less pronounced one is found at the bottom of the column. The fat should be read from the extremes of the fat column, i to 3, not from 2 to 4, when its temperature is about 140° F. Too high a temperature gives too high ^- ZZ— 8 Fig. 38.— Fat column showing meniscuses. 142 DAIRY FARMING a reading, because of the expanded condition of the fat, while too low a temperature gives an uncertain reading. Precautions in Making a Test. i. Be sure you have a fair sample. 2. The temperatiire of the milk should be about 60 or 70 degrees. 3. Always mix twice after acid has been added. 4. Be sure your tester runs at the right speed. 5. Use nothing but plean, soft water in filling the bottles. 6. Be sure the tester does not jar. 7. 'Be sure the acid is of the right strength. 8. Mix as soon as acid is added to milk. 9. Do not allow the bottles to become cold before reading the test. ID. Read the test twice to insure a correct reading. The water added to the test bottles after they have been whirled should be clean and 'pure. Water containing much lime seriously affects the test. Such water may be used, however, when first treated with a few drops of sulphuric acid. As stated before, skim-milk, buttermilk, and cream are tested in the same way as milk, with the exception that the cream sample is weighed, not measured. Testing Cream. Accurate tests of cream cannot be secured by measuring the sample into the bottle as is done in the case of milk. The reason for this is that the weight of cream varies with its richness. The richer the cream the less it weighs per unit volume. This is illus- trated in the following table by Farrington and WoU: MILK AND ITS PRODUCTS 143 Weight of fresh separator cream delivered by a 17.6 c. c. pipette. Per cent, of fat Specific gravity Weight of cream in cream. (weighed) . in grams. 10 1.023 17.9 IS I.0I2 17.7 20 1.008 17-3 25 1.002 17.2 30 .996 17.0 35 .980 16.4 40 .966 16.3 45 ■950 16.2 50 •947 1 5-8 With cream testing below 30% the full 18 grams may be added to one bottle and tested in the usual way. Where the cream tests above 30% better results are obtained by using only half the full sample of cream (9 grams) and adding to this 9 grams of water. To this mixture the full amount of acid is added. Obviously in this case the test must be multiplied by 2 to get the correct reading. General Pointers.- Black fat is caused by 1. Too strong acid. 2. Too much acid! 3. Too high a temperature of the acid or the milk. 4. Not mixing soon enough. 5. Dropping the acid through the milk. Foam on top of fat is caused by hard water, and can be prevented by adding a few drops of sulphuric acid to the water. Unclean or cloudy fat is caused by 1. Insufficient mixing. 2. Too low speed of tester. 3. Too low temperature. 4. Too- weak acid. Curd particles in fat are caused by I. Too weak acid. 144 DAIRY FARMING 2. Not enough acid. 3. Too low temperature. Cleaning Test Bottles. "As soon as the test is read, the bottles are emptied by shaking them up and down so as to remove the white sediment. Next wash them in hot water containing some alkali, and finally rinse them with hot water. Occasionally the bottles should be rinsed with a special cleaning solution, which is made by dis- solving about one ounce of potassium bichromate in one pint of sulphuric acid. A small brush should also oc- casionally be run up and down the neck of the bottle. Making and Reading Cream Tests. The different steps in testing cream are essentially the same as in test- ing milk. However, as already stated, the cream must be weighed and tested in a special bottle. Furthermore, special precautions must be used in reading the test. It is well known that reading the extremes of the fat column gives too high a reading. This error is due to the meniscus at the top of the fat column, the size of which varies with the width of the neck. Farringfton and WoU recommend reading from the lowest extremity of the fat column to the bottom of the upper meniscus. This is the method commonly employed in reading tests. Eckles and Wayman recommend removing the meniscus by adding a small quantity of amyl alcohol (colored red) to the top of the fat column. Farrington suggests add- ing a few drops of fat-saturated alcohol to the top of the fat as a means of removing the meniscus. Ordinary alcohol has a solvent action on butter fat, hence the necessity of using fat-saturated alcohol. Hunziker* after a thorough investigation of the sub- *Bulletin 146, Indiana Experiment Station. MILK AND ITS PRODUCTS 145 ject, has found "glymol" best suited for the removal of the meniscus. Glymol is known commercially as white mineral oil and is used for typewriters, sewing machines, etc. It will give satisfactory results without the addition of coloring matter. It may be colored, however, by plac- ing a small cheese cloth bag containing "alkanet root" in a bottle of glymol for a day or two. One ounce of alkanet root will color one quart of glymol. A few drops of the glymol are sufficient, and should be carefully added to the top of the fat column before reading the test. To get accurate readings the bottles should be read while the temperature of the fat is between 135° and 140° F. The bottles should be taken from the tester and placed in a water bath having a temperature of 140° F. and kept there several minutes, or long enough' to cool the fat to 140° F. The water in the vessel should extend to the extreme top of the fat in the bottles, or preferably a little above. Accurate readings cannot be obtained by reading the bottles directly from the tester; the first bottles removed have, too high a temperature while those removed last have too low a temperature. Where hand testers are used, the bottles are usually too cold for sat- isfactory reading and, therefore, must be heated to the proper temperature. CHAPTER XIX. BACTERIA AND MILK FERMENTATIONS. A thorough knowledge of bacteria and their action forms the basis of success in butter making. Indeed the man who is lacking such knowledge is making butter in the dark; his is chance work. Much attention will therefore be given to the study of these organisms in this work. I. BACTERIA. The term bacteria is applied to the smallest of living plants, which can be seen only under the highest powers of the miscroscope. Each bacterium is made up of a single cell. These plants are so small that it would require 30,000 of them laid side by side to measure an inch. Their presence is almost universal, being found in the air, water, and soil; in cold, hot, and temperate climates; and in living and dead as well as inorganic matter. Bacteria grow with marvelous rapidity. A single bac- terium is capable of reproducing itself a million times in twenty-four hours. They reproduce either by a simple division of the mother cell, thus producing two new cells, or by spore formation in which case the contents of the mother cell are formed into a round mass called a spore. These spores have the power of withstanding unfavorable conditions to a remarkable extent, some being able to endure a temperature of 212° F. for several hours. Most bacteria require for best growth a moist, warm, and nutritious medium such as is furnished by milk, in 146 MILK AND ITS PRODUCTS 147 -which an exceedingly varied and active life is possible. In nature and in many of the arts and industries, bacteria are of the greatest utility, if not indispensable. They play a most important part in the disintegration of vegetable and animal matter, resolving compounds into their elemental constituents in which form they can again be built up and used as plant food. In the art of butter and cheese making bacteria are indispensable. The to^ bacco, tanning, and a host of other industries cannot flourish without them. II. MIIshouId"be taken to keep the walls and ceiling free from dust and cobwebs. The feed boxes must also be cleaned after each feed. The stalls should be of the simplest construction, to afford as little chance for lodgement of dust as possible. Furthermore, they should so fit the cows as to cause the latter to stand with their hind feet on the edge of the gut- MILK AND ITS PRODUCTS 157 ter, a matter of the highest importance in keeping cows clean. The walls and ceiling should be as smooth as possible. Moreover, they should be frequently disinfected by means of a coat of whitewash. The latter gives the barn a striking sanitary appearance. Clean Barn Yard. A clean, well drained barn yard is an essential factor in the production of sanitary milk. Where cows are obliged to wade in mire and filth, it is easy to foretell what the quality of the milk will be. To secure a good barn yard it must be covered with gravel or cinders, and should slope away from the barn. If the manure is not taken directly from the stable to the fields, it should be placed where the cows cannot have access to it. Clean Cows. Where the barn and barn-yard are sani- tary, cows may be expected to be reasonably clean. Yet cows that are apparently clean, may still be the means of infecting milk to no small degree. When we consider that every dust particle and every hair that drops into the milk may add hundreds, thousands, or even millions of bacteria to it, we realize the importance of taking every precaution to guard against contamination from this source. To keep cows as free as possible from loose hair and dust particles they should be carded and brushed regu- larly once a day. This should be done after milking to ' avoid dust. Five to ten minutes before the cow is milked her udder and flanks should be gently washed with clean, tepid water, by using a clean sponge or cloth. This will allow sufficient time for any adhering drops of water to drip off, at the same time it will keep the udder and flanks sufficiently moist to prevent dislodgment of dust particles 158 DAIRY FARMING and hairs at milking time. This practically means that the milker must always have one or two cows washed ahead. He should be careful to wash his hands in clean water after each washing. Under ordinary conditions the cow is the greatest source of milk contamination. The rubbing of the milker against her and the shaking of the udder will dislodge numerous dust particles and hairs unless the foregoing instructions are rigidly followed. Attention should also be given to the cow's switch, which shoiild be kept scrupulously clean. The usual switching during milking is no small matter in the con- tamination of milk when the switch is not clean. Clean Milkers. Clothes which have been worn in the fields are not suitable for milking purposes. Every milker should be provided with a clean, white milking suit, con- sisting of cap, jacket and trousers. Such clothes can be bought ready made for one dollar; and, if frequently laundered, will materially aid in securing clean milk. Fig. 42. Unflushed seam. Fig. 43. Flushed seam. Milkers should also wash and dry their hands before milking, and, above all, should keep them dry during milking. Clean Vessels. All utensils used in the handling of MILK AND ITS PRODUCTS 159 milk should be made of good tin, with as few seams as possible. Wherever seams occur, they should be flushed with solder. Unflushed seams are difficult to clean, and, as a rule, afford good breeding places for bacteria. Fig. 42 illustrates the character of the unflushed seam ; Fig. 43 shows a flushed seam, which fully illustrates its value. Fig. 44 illustrates a modern sanitary milk pail. The value of a partially closed pail is evident from the re- duced opening, which serves to keep out many of the micro-organisms that otherwise drop into the pail during Fig. 44. Sanitary Milk Pail. milking. While such a pail is somewhat more difficult to clean than the ordinary open pail, it is believed that the reduced contamination during milking far outweighs this disadvantage. All utensils used in the handling of milk should be as nearly sterile as possible. A very desirable method of cleaning them is as follows: First, rinse with warm or cold water. Second, scrub 160 DAIRY FARMING with moderately hot water containing some sal soda. The washing should be done with brushes rather than cloth because the bristles enter into any crevices present which the cloth cannot possibly reach. Furthermore, it is very difficult to keep the cloth clean. Third, scald thoroughly with steam or hot water, after rinsing out the water in which the sal soda was used. After scalding, the utensils should be inverted on the shelves without wiping and allowed to remain in this place until ready to use. This will leave the vessels in a practically sterile condition. Fourth, if it is possible to turn the inside of the vessels to the sun, in a place where there is no dust, then it is desirable to expose the utensils during the day to the strong germicidal action of the direct sun's rays. Clean, Wholesome Feed. Highly fermented and aromated feeds, like sour brewers grains and leeks should be rigidly withheld from dairy cows when anything like good flavored milk is sought. So readily does milk absorb the odors of feeds through the system of the ani- mal, that even good corn silage, when fed just previous to milking, will leave its odor in the milk. When fed after milking, however, no objection whatever can be raised against corn silage because not a trace of its odors is then found in the milk. Aromatic feeds of any kind should always be fed after milking. Pure Water. Since feeds are known to transmit their odors to the milk through the cow, it is reasonable to ex- pect water to do the same. Cows should, therefore, never be permitted to drink anything but pure, clean-flavored water. The need of pure water is further evident from the fact that it enters so largely into the composition of milk. MILK AND ITS PRODUCTS 161 The water of ponds and stagnant streams is especially dangerous. Not only is such water injurious to the health of cows, but in wading into it, they become contaminated with numerous undesirable bacteria, some of which may later find their way into the milk. Strainers and Straining. Milk should be drawn so clean as to make it almost unnecessary to strain it. This operation is frequently done under the delusion that so long as it removes all visible ■ dirt the milk has been entirely purified. The real harm, however, that comes from hairs and dust particles dropping into the milk is not so much in the hairs and dust particles themselves as in the millions of bacteria which they carry with them. These bacteria are so small that no method of straining will remove them. Straining can not even remove all of the dirt, because some of it will go in solution. A good strainer consists of two thicknesses of cheese cloth with a layer of absorbent cotton between. The strainer is to be placed on the can or vat into which the milk is to be strained and not on the milk pail. While a strainer like the above placed upon the milk pail, reduces the bacterial content slightly in the hands of careful milk- ers, it is believed that the slight advantage gained would be more than ofif-set by greater carelessness in milking; especially might this be true with ignorant milkers who are apt to think that the strainer will make up for any carelessness on their part. A cheese cloth strainer on the milk pail is worse than useless with any kind of milker. New sterilized cotton must be used at each milking and the cloths must be thoroughly washed and sterilized. Like the cotton, it is best to use the cloth but once, Dust=Free Air.- Great precaution should be taken not 162 DAIRY FARMING to create any dust in the stable about milking time, for this is certain to find its way into the milk. Cows should, therefore, never be bedded or receive any dusty feed just before or during milking. Dry roughage, such as hay and corn fodder, always contains a considerable amount of dust, and when fed before or during milking may so charge the air with dust as to make clean milk an impossibility. Moistening the floor and walls with clean water pre- vious to milking materially minimizes the danger of get- ting dust into the milk. A mistake not infrequently made eveij in the better class of dairies is to card and brush the cows just before milking. While this results in cleaner cows, the advantage thus gained is far more than off- set by the dirtier air, which, as will be shown later, materially increases the germ content of the milk. The carding and brushing should be done at least thirty min- utes before the milking commences. Clean Bedding. Clean shavings and clean cut straw should preferably be used for bedding. Cows stepping and lying on dirty bedding will soil themselves and create a dusty barn air. Milking With Dry Hands; A prolific source of milk contamination is the milking with wet hands. Where the milker wets his hands with milk, some of it is bound to drip into the pail, carrying with it thousands or mil- lions of bacteria, depending upon the degree of cleanliness of the milker's hands and the cow's udder. There is no excuse for the filthy practice of .wet milking, since it is just as easy to milk with dry hands. Fore=Milk. Where the purest milk is sought, it is de- sirable to reject the -first stream or two from each teat, as this contains many thousands of bacteria. The reason MILK AND ITS PRODUCTS 163 for this rich development of germs is found in the favor- able conditions provided by the milk in the milk-ducts of the teats, to which the bacteria find ready access. Flies. Flies not only constitute a prolific but also a dangerous source of milk contamination. These pests visit places of the worst description and their presence in a dairy suggests a disregard for cleanliness. Of 414 flies examined by the 'Bacteriologist of the Connecticut Station, the average number of bacteria carried per fly was one and a quarter millions. Flies should be rigidly excluded from all places where they are apt to come in contact with the milk. Experimental Data. To show to what extent the bacterial content of milk may be reduced by adopting the precautions suggested in the foregoing pages, a few experimental data are herewith presented. In Bulletin No. 42 of the Storrs (Conn.) Experiment Station, Stocking reports the following : 1. When the cows were milked before feeding the number of bacteria per c. c. was 1,233 > when milked im- mediately after feeding, the number of bacteria was 3,656, or three times as many. 2. When the udder and flanks of the cows were wiped with a damp cloth, the number of bacteria per c. c. was 716; when not wiped the number was 7,058, or ten times as great. 3. When the cows were not brushed just before milk- ing the number of bacteria per c. c. was 1,207; when brushed just before milking, the number was 2,286, or nearly twice as great. 4. When students who had studied the production of clean milk did the milking, the number of bacteria per c. c. was 914; when the milking was done by regular 164 DAIRY FARMING unskilled milkers the number of bacteria was 2,846, or three times as great. Wiping- or washing udders before milking not only very materially reduces the bacterial content of the milk, but also lessens the amount of dirt to a very great extent. Frazer has shown that "the average weight of dirt which falls from muddy udders during milking is ninety times as great as that which falls from the same udder after washing, and when the udder is slightly soiled it is eighteen times as great." Fig, 4.5— Clean Milking. (From Da. Div., U. S. Dept. of A.) CHAPTER XXI. FARM BUTTER-MAKING. CREAMING. Cause. Creaming is due to the diiference in the speci- fic gravity of the fat and the milk serum. The fat being light and insoluble rises, carrying with it some of the other constituents of the milk. The result is a layer of cream at the surface. Processes of Creaming. The processes by which milk is creamed may be divided into two general classes : ( i ) That in which milk is placed in shallow pans or long narrow cans and allowed to set for about twenty-four hours, a process known as natural or gravity creaming; (2) that in which gravity is aided by subjecting the milk to centrifugal force, a process known as centrifugal creaming. The centrifugal force has the effect of increas- ing the force of gravity many thousands of times, thus causing an almost instantaneous creaming. This force, is generated in the cream separator. Shallow=P'an Method. The best results with this method are secured by straining the milk directly after milking into tin pans about twelve inches in diameter and two to four inches deep. It is then allowed to remain undisturbed at room temperature (60° to 65° F.) for twenty-four to thirty-six hours, after which the cream is removed either with a nearly flat, perforated skimmer, or by allowing it to glide over the edge of the pan after it has been carefully loosened along, the sides. The aver- age loss of fat in the skim milk by this method is 0.7%. 165 166 DAIRY FARMING Deep=Cold=Setting Method. The best results with this method are secured by using a can Hke the Cooley illustrated in Fig. 47. This can is provided with a cover which allows it to be submerged in water. It also has a spout at the bottom by which the skim milk is gently removed, thus preventing the partial mixing of cream and skim milk incident to skimming with a conical dipper. The milk is put into the cans di- rectly after milking and cooled to as low a temperature as possible. To secure the best results with this method the water should be iced. Where this is done the skim milk will show only about 0.2% fat. It it desirable to allow the milk to set twenty-four hours before skimming, though usually the creaming is quite complete at the end of twelve or fifteen hours. Dilution or Aquatic Separators. One of the most unsatisfactory methods of creaming is the addition of water to the milk. The creaming by this method is done in variously constructed tin cans, which the manufacturers usually sell under the name of dilution or aquatic sepa- rators. Those uninformed about the genuine centrifugal separators are often lead to believe that they are buying real separators at a low cost when they are investing five, ten or fifteen dollars in one of these tin cans, which are no more entitled to the term separator than are the com- mon shallow pans. The average loss of fat with this system of creaming is about ij^%. Fig. 47.- Cooley Can. MILK AND ITS PRODUCTS 167 Centrifugal Method (Hand Separator). Dairies hav- ing four or more cows should cream their milk by the cen- trifugal method, the hand separator. The saving of but- ter fat with this method soon pays for the cost of a sep- arator. Moreover it has the additional advantages over the gravity methods of creaming in providing fresh, sweet skim milk for feeding purposes, and yielding cream of any desired richness. Efficiency of Creaming With a Separator. Under favorable conditions a separator should not leave more than .05% fat in the skim milk by the Babcock test There are a number of conditions that affect the efficiency of skimmmg and these must be duly considered in making a separator test. The following are some of these con- ditions : A. Speed of bowl. B. Steadiness of motion. C. Temperature of milk. D. Manner of heating milk. E. Amount of milk skimmed per hout- F. Acidity of milk. G. Viscosity of milk. H. Richness of cream. I. Stage of lactation. (Stripper's milk.) A. The greater the speed the more efficient the cream- ing, other conditions the same. It is important to see that the separator runs at full speed during the separating process. B. A separator should run as smoothly as a top. The slightest trembling will increase the loss of fat in the skim milk. ' Trembling of bowl may be caused by any of the following conditions: (i) loose bearings, (2) 'sepa- 168 DAIRY FARMING rator out of plumb, (3) dirty oil or dirty bearings, (4) unstable foundation, or (5) unbalanced bowl. C. The best skimming is not possible with any sepa- rator when the temperature falls below 60° F. A tem- perature of 85° to 98° F. is the most satisfactory for ordinary skimming. Under some conditions the cleanest skimming is obtained at temperatures above 100° F. The reason milk separates better at the higher temperatures is that the viscosity is reduced. D. Sudden heating tends to increase the loss of fat in skim-milk. The reason for this is that the fat heats more slowly than the milk serum, which diminishes the difference between their densities. When, for example, milk is suddenly heated from near the freezing tempera- ture to 85" F. by applying live steam, the loss of fat in the skim-milk may be four times as great as it is under favorable conditions. E. Unduly crowding a separator increases the loss of fat in the skim-milk. On the other hand, a- marked underfeeding is apt to lead to the same result. F. The higher the acidity of milk the poorer the creaming. With sour milk the loss of fat in the skim- milk becomes very great. G. Sometimes large numbers of undesirable (slimy) bacteria find entrance into milk and materially increase its viscosity. This results in very unsatisfactory creaming. Low temperatures also increase the viscosity of milk which accounts for the poor skimming at these tempera- tures. H. Most of the standard makes of separators will do satisfactory work when delivering cream of a richness of 50%. A richer cream is liable to result in a richer skim- MILK AND ITS PRODUCTS 169 milk. The reason for this is that in rich cream the skim- milk is taken close to the cream line where the skim-milk is richest. I. Owing to the very small size of the fat globules in stripper's milk, such milk is more difficult to cream than that produced in the early period of lactation. Regulating Richness of Cream. The richness of cream is regulated by means of a cream screw in the sepa- rator bowl. When a rich cream is desired the screw is turned toward the center of the bowl, and for a thin cream it is turned away from the center. Advantages of Rich Cream. To separate a rich cream at the farm results in mutual benefit to pro- ducer and manufacturer. The main advantages are as fol- lows: (i) Less bulk to handle; (2) less cream to cool; (3) less transportation charges; (4) more skim-milk for the farmer; (5) better keeping quality; (6) allows more starter to be added; (7) gives better results in churn- ing, and (8) makes pasteurization easier, especially with sour cream. Best Time to Separate Milk. The best results with a separator are obtained by running the milk through the machine immediately after milking. Saving of Butter Fat with a Separator. That the owner of four good cows can afford to invest $50.00 in a small cream separator is shown by the following: Four good cows will yield not less than 24,000 pounds of milk a year. By the common shallow pan method of creaming, the loss of butter fat will average 0.7 pound for every 100 pounds of milk. With the centrifugal sepa- rator the loss of fat will not average over 0.05 pound, hence there will be effected a saving of 0.65 pound of 170 DAIRY FARMING butter fat in each loo pounds of milk by the use of the separator. At this rate, the total saving of butter fat an- nually on the 24,000 pounds of milk will be 156 pounds. Since each pound of butter fat will yield approximately I 1-6 pounds of butter, 183 pounds of butter will be saved by the process, which, at 25 cents per pound, amounts to $4S-75- This saving in butter fat alone will almost pay for the separator in one year. Fastening a Separator. To secure steady motion, the separator must be fastened to a solid foundation.. There is nothing better in this respect than a concrete floor, with which every dairy should be provided. One of the best methods of fastening separators to con- crete floors is the use of expansion bolts. These consist of lag screws with tapering points pro- vided with malleable shields, having threads on their in- ner sides to fit the threads of the lag screws and pro- jections on their outer sides to catch and hold in holes made in the concrete. The shields expand as the lag screw is screwed in. CREAM RIPENING. Cream ripening is a process of fermentation in which the lactic acid organisms play the chief role. In every-day language, cream ripening means the souring of the cream. So important is this process that the success or failure of the butter maker is largely determined by his ability to exercise the proper control over it. In common practice the time consumed in the ripening of cream varies from twelve to twenty-four hours. Object. The ripening of cream has for its prime ob- ject the development of flavor and aroma in butter, two qualities usually expressed by the word flavor: In addi- MILK AND ITS PRODUCTS 171 tion to this, cream ripening has several minor purposes, namely: (i) renders cream more easily churnable; (2) obviates difficulties from frothing or foaming in churn- ^^S' (3) permits a higher churning temperature; (4) increases the keeping quality of butter. Flavor, This, so far as known at the present time, is the result of the development of the lactic fermentation. If other fermentations aid in the production of this im- portant quality of butter, they must be looked upon as secondary. In practice the degree or intensity of flavor is easily controlled by governing the formation of lactic acid. That is, the flavor develops gradually with the in- crease in the acidity of the cream. Sweet cream butter, for example, is almost entirely devoid of flavor, while cream with an average richness possesses the maximum amount of good flavor possible when the acidity has reached .6%. Churnability. Practical experience shows that sour cream is more easily churnable than sweet crearn. This is explained by the fact that the development of acid in cream tends to diminish its viscosity. The concussion pro- duced in churning causes the little microscopic fat glob- ules to flow together and coalesce, ultimately forming the small granules of butter visible in the churn. A high viscosity impedes the movement of these globules. It is evident, therefore, that anything that reduces the viscosity of cream, will facilitate the churning. As a rule, too, the greater the churnability of cream the smaller the loss of fat in the buttermilk. Frothing. Experience shows that ripened cream is less subject to frothing or foaming than unripened. This is probably due to the reduced viscosity of ripened cream and the consequent greater churnability of same. 172 DAIRY FARMING Temperature. Sour cream can be churned at higher temperatures than sweet cream with less loss of fat in the buttermilk. This is of great practical importance since it is difficult to get low enough temperatures for the successful churning of sweet cream. Keeping Quality. It has been found that butter with the best keeping quality is obtained from well ripened cream. It is true, however, that butter made from cream that has been ripened a little too far will possess very poor keeping quality. An acidity of .5% should be placed as the limit when good keeping quality is desired. CONTROL Gif THE RIPENING PROCESS. We have learned that the highly desirable flavor and aroma of butter are produced by the development of the lactic fermentation. In the following discussion we shall take up the means of controlling this fermentation and treat of the more mechanical side of cream ripening. This will include: (i) the ripening temperature; (2) time in ripening; (3) agitation of cream during ripening. Ripening Temperature. Since the lactic acid bac- teria develop best at a temperature of 90° to 98° F. it would seem desirable to ripen cream at these tem- peratures. But this is not practicable because of the unfavorable effect of high temperatures on the body of the cream and the butter. Good butter can be pro- duced, however, under a wide range of ripening tem- peratures. The limits may be placed at 60° and 80°. Temperatures below 60" are too unfavorable for the development of the lactic acid bacteria. Any check upon the growth of these germs increases the chances for the development of other kinds of bacteria. But it may be added that when cream has reached an MILK AND ITS PRODUCTS 173 acidity of .4% or more, the ripening may be finished at a "temperature between 55° and 60° with good results. In general practice a temperature between 60° and 70° gives the best results. This means that the main portion of the ripening is done at this temperature. The ripening is always finislied at temperatures lower than this. Time in Ripening. As a rule quick ripening- gives better results than slow. The reason for this is evident. Quick ripening means a rapid development of the lactic fermentation and, therefore, a relatively slow develop- ment of other fermentations. Practical experience shows, us that the growth of the undesirable germs is slow in proportion as that of the lactic is rapid. For instance, when we attempt to ripen cream at 55" F., a tempera- ture unfavorable for the growth of the lactic acid bac- teria, a more or less bitter flavor is always the result. This is so because the bitter germs develop better at low temperatures than the lactic acid bacteria. Stirring Cream. It is very essential in cream ripen- ing to agitate the cream frequently to insure uniform ripening. When, cream remains undisturbed for some time the fat rises in the same way that it does in milk, though in a less marked degree. The result is that the upper layers are richer than the lower and will sour less rapidly, since the action of the lactic acid germs is greater in thin than in rich cream. This uneven ripening leads to a poor bodied cream. Instead of being smooth and glossy, it will appear coarse and curdy when poured from a dipper. The importance of stirring frequently during ripening should therefore- not be underestimated. The Use of Sour Milk (Starter), Cream produced under cleanly conditions ordinarily contains many kinds 174 DAIRY P ARMING of bacteria — good, bad, and indifferent — and to insure a large predominance of the lactic acid type in the ripening process, it is necessary to reinforce the bacteria of this type already existing in the cream by adding large quan- tities of them in a pure form, that is, unmixed with un- desirable species. Clean flavored sour milk or skim milk at the point of curdling is practically a pure culture of lactic acid organisms, and the addition of about lo pounds of such inilk to every loo pounds of cream will result in a better and more uniform quality of butter. Amount of Acid to Develop. Cream of average ricn- ness should have an acidity of from 0.5 to 0.6 per cent, when churned. A rich cream requires less acid than a thin cream. Sweet and Sour Cream, In small dairies, where only a few churnings are made weekly, care should be taken never to mix sweet and sour cream just before churning. This always results in a heavy loss of fat in the butter- milk on account of the difference in the churnability of sweet and sour cream. ACID TEST FOR CREAM. Butter makers do not find it safe to rely upon their noses in determining the ripeness of cream for churning. They use in daily practice tests by which it is possible to determine the actual amount of acid present. The method of using these" tests is based upon the simplest form of titration, which consists in neutralizing an acid with an alkali in the presence of an indicator which determines when the point of neutrality has been reached. In the tests for acidity of cream the alkali used is sodium hydroxide. This is made up of a definite strength MILK AND ITS PRODUCTS 175 so that the amount of acid can be calculated from the amount of alkali used. Farrington's Alkaline Tablet Test. In this test the alkali is used in a dry tablet form in which it is easily handled. Each tablet contains enough alkali to neutralize .034 gram of lactic acid. Apparatus Used for the Test. This is shown in Fig. 48, and consist^ of a porcelain cup, one 17.6 c.c. pipette, and a 100 c.c. rubber-stoppered, graduated glass cylinder. CrL-IIVDEfS. Fig. 48. Farrington Acid Test Apparatus. Making the Solution. The solution is made in the graduated cylinder by dissolving 5 tablets in enough water to- make 97 c.c. solution. When the tablets are dissolved, which takes from six to twelve hours, the solution should be well shaken and is then ready for use. The solution of the tablets may be hastened by placing the graduate in a reclining position, as shown in the cut. 176 DAIRY P ARMING Making the Test. With the pipette add 17.6 c.c. of cream to the cup, then with the same pipette add an equal amount of water. Now slowly add of the tablet solution, rotating the cup after each addition. As soon as a per- manent pink color appears, the graduate is read and the number of c.c. solution used will indicate the number of hundredths of one per cent of acid in the cream. Thus, if it required 50 c.c. of the tablet solution to neutralize the cream then the amount of acid would be .50%. From this it will be seen that with the Farrington test no calcu- lation of any kind is necessary. CHURNING. Theory. Under the physical properties of butter fat it was mentioned that this fat existed in milk in the form of extremely minute globules, numbering about 100,000,- 000 per drop of milk. In rich cream this number is in- creased at least a dozen times owing to the concentration of the fat globules during the separation of the milk. So long as milk and cream remain undisturbed, the fat remains in this finely divided state without any tendency whatever to flow together. This tendency of the globules to remain separate was formerly ascribed to the supposed presence of a membrane around each globule. Later re- searches, however, have proven the falsity of this theory and we know now that this condition of the fat is due to the surface tension of the globules and to the dense layer of casein that surrounds them. Any disturbance great enough to cause the globules to break through this caseous layer and overcome their sur- face tension will cause them to unite or coalesce, a process which we call churning. In the churning of cream this MILK AND ITS PRODUCTS 177 process of coalescing continues until the fat globules have united into masses visible in the churn as butter granules. CONDITIONS THAT INFLUENCE CHURNING. There are a number of conditions that have an impor- tant bearing upon the process of churning. These may be enumerated as follows : 1. Temperature. 2. Character of butter fat. 3. Acidity of cream. 4. Richness of cream. 5. Amount of cream in churn. 6. Speed of churn. 7. Abnormal fermentations. I. Temperature. To have -the miscroscopic globules unite in churning they must have a certain degree of soft- ness or fluidity, which is greater the higher the tempera- ture. Hence the higher the temperature, within certain limits, the quicker the churning. To secure the best re- sults the temperature must be such as to churn the cream in from thirty to forty-five minutes. This is brought about in different creams at quite different temperatures. The temperature at which cream must be churned is determined primarily by the character of the butter fat and partly also by the acidity and richness of the cream. Most cream is jchurned between 55 and 60 degrees Fahr. Rule for Churning Temperature. A good rule to fol- low with regard to temperature is this : When the cream enters the churn with a richness of 30 per cent and an acidity of .5 to -6 per cent, the temperature should be such that the cream will churn in from thirty to forty- five minutes. This will insure an exhaustive churning and leave the butter in a condition in which it can be 178 DAIRY f ARMING handled without injuring its texture. Moreover, the but- termilk can then be easily removed, so that when a plug is taken with a trier the day after it is churned the brine on it will be perfectly clear. 3. Character of Butter Fat. The fat globules in cream from diflferent sources and at different times have the proper fluidity to unite at quite different temperatures. This is so because of the differences in the relative amount of "soft" and "hard" fats of which butter fat is composed. When the hard fats largely predominate the butter fat will, of course, have a high melting point. Such fat may be quite hard at a temperature of 60°, while a butter fat of a low melting point would be comparatively soft at this temperature. For a study of the conditions that influence the hardness of butter fat the reader is referred to the discussion of the "insoluble fats" treated in the chapter on milk. 3. Acidity of Cream. This has a marked influence on the churning process. Sour or ripened cream churns with much greater ease than sweet cream because the acid renders it less viscous. The ease with which the fat globules travel in cream becomes greater the less the viscosity. Ripe cream will therefore always churn more quickly than sweet cream. Ripe cream also permits of a higher churning temperature than sweet, which is of great practical importance where it is difficult to secure low churning temperatures. 4. Richness of Cream. It may naturally be inferred that the closer the fat globules are together the more quickly they will unite with the same amount of concus- sion. In rich cream the globules are very close together, which renders it more easily churnable than thin cream. MILK AND ITS PRODUCTS 179 The former can therefore be churned in the same length of time at a lower temperature than the latter. The ideal richness is about 30%. A cream much richer than this will stick to the sides of the churn, which re- duces the amount of concussion. The addition of water to the churn will overcome this stickiness and cause the butter to come in a reasonable length of time. It is bet- ter, however, to avoid an excessive richness when a ex- haustive churning is to be expected. 5. Amount of Cream in Churn. The best and quick- est churning is secured when the churn is one-third full. With more or less cream than this, the amount of concussion is re- duced and the length of time in churning correspondingly increased. 6. Speed of Churn. The speed of the churn should be such as to produce the great- est possible agitation or concussion of the cream. Too high or too low a speed reduces the amount of concussion. The proper speed for each particular churn must be determined by experiment. 7. Abnormal Fermentations. The slimy or ropy fermentation sometimes causes trouble in churning by rendering the cream exces- sively viscous. Cream from single herds may become so viscous as to render churning im- possible. Dairy Thermometer. One of the essen- tials in making good butter is a thermometer *Dairy' like that shown in Fig. 49. It is necessary to eter. watch the temperature of the cream dur- ing ripening, and to secure uniform and exhaustive 180 DAIRY FARMING churnings the temperature of the cream must always be definitely known before it enters the churn. CHURNING OPERATIONS. Churns. Of the numerous styles of churns upon the market there is none better than the barrel churn. For large dairymen, however, who have 50 or more cows, a combined churn and butter worker is recommended. Such churns, or course, require some form of power to run them, and no large dairy is expected to be without power. Preparing the Churn. Before adding the cream, the churn shouldbe scalded with hot water and then thoroughly rinsed with cold water. This will "freshen" the churn and fill the pores of the wood with water so that the cream and butter will not stick. Straining Cream. All cream should be carefully strained into the churn. This removes the possibil- ity of white specks in but- ter which usually consist of curd or dried particles of cream. Adding the Color. The amount of color to be added depends upon the kind of cream, the season of the year and the market demands. Jersey or Guernsey cream requires much less color than Holstein because it contains more natural color. Fig. 50.— Barrel Churn. MILK AND ITS PRODUCTS 181 During the summer when the cows are feeding on pastures the amount of color needed may be less than half that required in the winter when the cows are feed- ing on dry feed. Different markets demand different shades of color. The butter must therefore be colored to suit the market to which it is shipped. In the winter time about one ounce of color is required per one hundred pounds of butter. During the summer less than one-half ounce is usually sufficient. In case the color is not added to the cream (through an oversight) it may be added to the butter at the time of working by thoroughly mixing it with the salt. When the colored salt has been evenly distributed through the butter the color will also be uniform throughout. Gas in Churn. During the hrst five minutes of churn- ing the vent of the churn should be opened occasionally to relieve the pressure developed -inside. This pressure according to Babcock, "is chiefly due to the air within becoming saturated with moisture and not to gas set free from the cream." Size of Granules. Butter should be churned until the granules are about half the size of a pea. When larger than this it is more difficult to remove the buttermilk and distribute the salt. When smaller, some of the fine grains are liable to pass out with the buttermilk, and the per- centage of water in the butter is reduced. When the granules have reached the right size, cold water may be added to the churn to cause the butter to float better: Salt will answer the same purpose. The churn is now given two or three revolutions and the buttermilk drawn dflf. Washing Butter. One washing in which as much wat°r is used as there was cream is usually sufficient. 182 DAIRY FARMING When butter churns very soft two washings may be ad- vantageous. Too much washing is dangerous, however, as it removes the dehcate flavor of the butter. Too much emphasis cannot be laid upon the importance of using clean, pure water for washing. Experiments have shown that unpure water seriously affects the flavor of butter. When the water is not perfectly pure it should be filtered or pasteurized. Salting. It is needless to say that nothing but the best grades of salt should be used in butter. This means sail readily soluble in water and free from impurities. If there is much foreign matter in salt, it will leave a turbid ap- pearance and a slight sediment when dissolved in a tumb- ler of clear water. Object of Salting. Salt adds flavor to butter and ma- terially increases its keeping quality. Very high salting, however, has a tendency to detract from the fine, delicate aroma of butter while at the same time it tends to cover up slight defects in the flavor. As a rule a butter maker will find it to his advantage to be able to salt his butter rather high. Rate of Salt. The rate at which butter should be salted, other conditions the same, is dependent upon mar- ket demands. The butter maker must cater to the mar- kets with regard to the amount of salt to use as he does with regard to color. The rate of salt used does not necessarily determine the amount contained in butter. For instance it is per- fectly possible under certain conditions to get a higher percentage of salt in butter by salting at the rate of one ounce per pound than is possible under other conditions by salting at the rate of one and a half ounces. This means that under some conditions of salting more salt is lost than under others. MILK AND ITS PRODUCTS 183 The amount of salt retained in butter is dependent upon : 1. Amount of drainage before salting. 2. Fineness of butter granules. 3. Amount of butter in churn. 1. When the butter is salted before the wash water has had time to drain away, any extra amount of water remaining will wash out an extra amount of salt. It is good practice, however, to use a little extra salt and drain less before adding it as the salt will dissolve better under these conditions. 2. Small butter granules require more salt than large ones. The reason for this may be stated as follows : The surface of every butter granule is covered with a thin film of water, and since the total surface of a pound of small granules is greater than that of a pound of larger ones, the amount of water retained on them is greater. Small granules have therefore the same effect as insuffi- cient drainage, namely, washing out more salt. 3. Relatively less salt will stick to the churn in large churnings than in small, consequently less vvill be lost. Standaird Rate. The average amount of salt used in butter is one ounce per pound. WORKING BUTTER. Object. The chief object in working butter is to evenly incorporate the salt. It also assists in expelling any sur- plus moisture. How to Work Butter. Where only a small amount of butter is made, the butter may be worked with a ladle in the churn. For larger amounts it is desirable, however, to have' a separate worker like that shown in Fig. 56. 184 DAIRY FARMING "^^ Fig. 61. Butter worker. Butter is worked enough when the salt has been evenly distributed. Just when this point has been reached can not always be told from the appearance of the butter immediately after working. But after four or six hours' standing the appear- ance of white streaks or mottles indicates that the butter has not been sufficiently worked. The rule to follow is to work tlit butter just enough to prevent the appearance of mottles. To avoid mottles it is best to work butter twice. The Fig. 52. -Butter Printer. first time, it is worked MILK AND ITS PRODUCTS 18S just enough to fairly incorporate the salt. It is then allowed to stand six or eight hours, after which white streaks are usually noticeable on cutting the butter with a string. The second working should cease as soon as these streaks or mottles have been removed. Difficult Churning. The causes of trouble i.i churn- ing may be enumerated as follows: (i) thin cream, (2) low temperature, (3) sweet cream, (4) high viscosity of cream, (5) churn too full, (6) too high or too low speed of churn, (7) colostrum milk, (8) advanced period of lactation, and (9) abnormally rich cream. Foaming. This is usually due to churning a thin cream at too low a terriperature, or to a high viscosity of the cream. When caused by these conditions foaming can usually be overcome by adding warm water to the churn. Foaming may also be caused by having the churn too full, in which case the cream should be divided and two churnings made instead of one. Cleaning Churns. After the butter has been removed, the churn should be washed, first with moderately hot water, next with boiling hot water containing a little alkali, and finally with hot water. If the final rinsing is done with cold water the churn dries too slowly, which is apt to give it a musty smell. This daily washing should be supplemented occasionally with a washing with lime water. Nothing is equal to the cleansing action of well pre- pared lime water and its frequent use will prevent the peculiar churn odor that is bound to develop in churns not so treated. The outside of tVie churn should be thoroughly cleaned with moderately hot water containing a small amount of alkali. 186 DAIRY FARMING MARKETING BUTTER. For fancy trade, one-pound prints wrapped in parch- ment paper are the most popular. These prints are made with a small hand printer (Fig. 54) which should have the dairyman's monogram cut into it. The im- print of the monogram in the butter will serve as a guarantee of its genuineness. It is also desirable to Fig. 53.— Print Butter Box. have some neat lettering on the parchment wrapper, such, for example, as Fancy Dairy Butter, Cold Spring Dairy Butter, Golden Jersey Butter, etc. Prints must be kept cold to preserve their attractive rectangular appearance. The best prices for butter are realized by selling it direct to the consumer. With dairymen who retail milk MILK AND ITS PRODUCTS 186a and cream, this method' of marketing not only yields the best prices, but is also the most convenient, because the butter can be disposed of at the same time as the milk and cream. A covered box like that showa in Fig. 55 is best adapted for carrying print butter to market. Ice may be packed in the box with the butter during warm weather. With the small butter producer the greatest trouble is finding a suitable market for his product. It is custom- ary with most of these producers to sell their butter to the country grocer, who, as a rule, makes little discrimi- nation in the quality of the butter, the good and the poor selling for practically the same price. No producer of good butter can afford to market his butter in the coun- try stores. Those who have made farm butter-making a success have invariably catered to private trade, or have sold their butter to well-known butter dealers. A great deal of butter could be sold in villages, towns, and cities at 25 and 30 cents a pound which would bring only 12 or 15 cents in the country stores. Seek, therefore, pri- vate customers who are willing to pay for a good product, and if these are not within easy reach by road, try to reach them by rail. Composition of Butter. According to analysis re- ported by various experiment stations, American butter has the following average composition: Per cent. Water 13 Fat 83 Proteids i Salt 3 186b DAIRY FARMING Fig. 54.— Butter Ladles. Fig. 55.— Butter Carton for Wrapping One-pound Butter Prints. CHAPTER XXII. FARM CHtESEMAKING. Apparatus and Materials Needed. For dairies from lo to 75 cows, the following list is recommended : Steam heating cheese vat; boiler; i% inch press screws; cheese hoops; horizontal and perpendicular cheese knives; one gallon dipper; curd scoop; whisk broom; loo cubic centimeter graduate ; acid test ; dairy thermometer ; rennet extract ; cheese color ; cheese salt ; bandages ; press cloths ; cheese cloth circles, and a small scales. Ripening the Milk. Place the night's and morning's milk in the cheese vat and heat to a temperature of 86° F. Next determine the acidity of the milk with the Far- rington test described on page 175. (Other tests may be used.) If less than 0.18% acid is found, the milk should be held to develop more acid. If very sweet it is desirable to add one or two poupds of good flavored, sour milk (starter, see p. 173) per 100 pounds. A good starter will not only hasten the ripening but will improve the flavor of the cheese. Adding Qolor and Rennet Extract. As soon as the milk shows an acidity of 0.18% to 0.2% add color at the rate of one ounce (30 c. c.) per 1,000 pounds of milk and thoroughly mix. The amount of color to be used depends upon the season of the year, the market demands and the kind of milk. After the color is thoroughly incorporated, add rennet extract (curdling agent) at the rate of about four ounces (120 c. c.) per 1,000 pounds of milk. The rennet extract should be diluted with water to the extent 187 188 UAIKY FARMING of four or five times its own volume before adding it to the milk. After the rennet extract has been thoroughly stirred in, the milk should be allowed to stand undis- turbed until sufficiently curdled to cut. The tempera- ture at the time of adding the rennet should be 86° to 90° F. MILK AND ITS PRODUCTS 189 The amount of rennet extract to be used is determined by the quickness with which the cheese is to ripen. If a quick ripening cheese is wanted, add 6 ounces per i,ooo pounds of milk. If a slow ripening cheese is desired, add 3 ounces for i,ooo pounds. Cheese color and rennet extract are usually placed upon the market in liquid form. They are, however, also procurable in dry, tablet form in which they are pre- ferred for making cheese on a small scale. Cutting the Curd. To determine when the curd is ready to cut, insert the forefinger, slightly break the curd with the thumb, and move the finger in the direction of the break and parallel to, and half an inch below^ the surface. If the whey in the break is clear, the curd is ready to cut; if milky, the curdling has not progressed far enough. The cutting is done as follows: First cut the curd in horizontal layers with the horizontal knife; next cut lengthwise and crosswise, alternately, with the perpendicular knife until the curd cubes are about three- eighths of an inch on a side. Warming and Stirring the Curd. Immediately after cutting, stir the curd very gently, yet enough to prevent the particles from matting together. Run the palm of the hand along the sides and bottom of the vat to remove any adhering curd. After lo minutes stirring, gradually apply heat and bring the temperature to ioo° F. in about 30 minutes. After this temperature has been reached, the curd may be stirred at intervals of 10 minutes until ready to remove the whey. It is important to keep the temperature as close to 100° F. as possible. Drawing Off the 'Nyhey. When a bunch of curd is pressed between the two hands and on relieving the pres- sure the particles fall apart readily, the curd is ready for 190 DAIRY FARMING the removal of the whey. When this firmness is reached, the whey should show about 0.17% acid. When the milk is set at the proper ripeness, the degree of firmness and amount of acid indicated above are reached in about two and one-half hours after adding the rennet extract. Remove the whey through a faucet or by means of a siphon. Place a perforated wooden rack about two inches high at one end of the vat and cover it with a piece of muslin or cheese cloth. Scoop the curd upon the rack and stir. The rack has the advantage of drain- ing the curd quickly and also permits the use of hot water under the curd to assist in keeping the temperature at 98° F., a temperature which should be maintained up to within 10 or 15 minutes of salting. If a rather moist, open textured cheese is desired, stir 30 minutes after the removal of the whey and salt. In case a firm, close-textured cheese is wanted, the curd must be stirred at frequent intervals for a period of about two hours before salting, so as to allow more acid to develop. A firm cheese is especially desirable during warm weather because of its superior keeping quality. When the milk is not of uniformly good quality, and when an especially close-textured and uniform cheese is desired, the curd should be allowed to mat upon the racks. This is accomplished as follows: As soon as removed from the whey the curd is stirred a few minutes, spread about six inches deep upon the rack, and then allowed to mat 15 minutes, after which it is cut into strips about 8 by 12 inches and then turned. After another 15 min- utes, turn again and pile the strips two layers deep; 15 minutes later turn again and pile three layers deep. Usually after one and a half to two hours matting the curd tears like chicken breast, which indicates that it is MILK AND ITS PRODUCTS 191 ready to cut into little strips the size of a .finger. This done, the curd is stirred about 30 minutes and then salted. Salting. If a fast-curing cheese is desired, salt at the rate of 2^4 pounds of salt per 100 pounds of curd. When a slow-ripening cheese is desired salt at the rate of 3^ pounds. Use only the best grade of salt, and have the curd at a temperature of about 90° F. at the time of salting. Molding and Pressing. Twenty to thirty minutes after salting, the curd is ready for the hoops (molds) which are prepared as follows : Place a piece of muslin in the bottom of the hoop and on top of this a cheese cloth circle somewhat less in diameter than the hoop. Now place the bandage on the bandager so that when the latter is in position the bandage will lap slightly over the cheese cloth circle in the bottom of the hoop. Next put in the" curd. This done, cover with a piece of muslin and put on the cover (follower). Apply pressure very gradually at the start and do not apply full pressure (about 20 lbs. to the square inch) until after 20 to 30 minutes' pressing. Shortly after full pressure has been applied, remove the follower, the muslin cloth, and bandager. Turn the projecting bandage over onto the cheese. Next place a cloth circle over the top, replace the muslin and bandager, and then apply full pressure for about 12 hours, when the cheese is taken out of the hoop, any folds or irregularities in the bandage are straightened out, the cheese is washed off with hot water, and put back into the hoop inverted. Press about ten hours longer and remove the cheese from the hoop and put it into a suitable place for curing. Leave the cheese cloth circles on the cheese. 192 DAIRY FARMING Ripening or Curing. After leaving the press the cheese should be placed in a cool, damp room with ample ventilation. Keep the temperature as near 60° F. as pos- sible. The curing or ripening process, which consists of the transformation of insoluble into soluble casein, re- quires from two to eight months, according to the amount of rennet extract and salt used, amount of moisture in the cheese, and the temperature at which it is ripened. The higher the temperature and moisture, the quicker the cheese will ripen. During the first three weeks the cheese should be turned and rubbed daily, and if any portion of it is not covered with cheese ' cloth, grease should be applied to prevent cracking. If the curing room is dry, the cheese should be covered with a thin layer of paraffine about a week, after it is made, to pre- vent 'excessive loss of moisture. Composition. Cured cheddar cheese has the follow- ing average composition : Water, 34% ; fat, 36.5% ; pro- teids, 26% ; and ash, 3.5%. CHAPTER XXIII. STARTERS. Definition ; Starter is the general term applied to cultures of lactic acid organisms, whether they have been selected artificially in a laboratory, or at dairies by pick- ing out milk that seems to contain these organisms to the exclusion of others. A good starter may be defined as a clean flavored batch of sour milk or sour skim-milk. The word starter derives its name from the fact that a starter is used to "start" or assist the development of the lactic fermentation in cream ripening. Object of Starters. Cream and milk ordinarily con- tain many kinds of bacteria — good, bad, and indifferent — and to insure the predominance of the lactic acid type in the ripening process it is necessary to reinforce the bacteria of this type already existing in the cream or milk by adding large quantities of them in a pure form, that is, unmixed with undesirable species. The bacterial or plant life of cream may be aptly com- pared with the plant life of a garden. In both we find plants of a desirable and, undesirable character. The weeds of the garden correspond to the bad fermentations of cream. If the weeds get the start of the cultivated vegetables, the growth of the latter will be checked or suppressed. So with the bacterial fermentations of cream. When the lactic acid bacteria predominate, other fermentations will be checked or crowded out. The 193 194 DAIRY FARMING use of a liberal amount of starter nearly always insures a majority of good bacteria and the larger this majority the better the product. NATURAL STARTERS. Natural starters are those obtained by allowing milk or skim-milk to sour in the ordinary way. If the milk or skim-milk is produced and handled under cleanly con- ditions, it will have a fairly good flavor when soured to the point of thickening. But it is difficult, even under cleanly condition, to get uniformly good flavored sour milk or skim-milk by allowing it to sour in the usual way and for this reason the following method of pre- paring natural starters should be given preference. Selected Natural Starters^ The most satisfactory natural starters are selected and prepared in the follow- ing manner: Secure, say, one quart of milk from each of half a dozen healthy cows not far advanced in lacta- tion, and fed on good feed. Before drawing the milk, brush the flanks and udders of the cows and then moisten them with water, or preferably, coat thinly with vaseline to prevent dislodgment of dust. Then, after rejecting the first few streams, draw the milk into sterilized quart jars provided with narrow necks. Now allow the milk to sour, uncovered, in a clean, pure atmosphere at a temperature between 65° and 90° F. When loppered pour off the top and introduce the sample with the best flavor into about forty pounds of sterilized skim-milk and sour at a temperature of about 70° F. A starter thus selected can be propagated for a month or more by daily inoculating newly sterilized or pasteur- ized milk with a small amount of the old or mother MILK AND ITS PRODUCTS 195 starter. Usually three or four pounds of the mother starter added to one hundred pounds of pasteurized skim- milk will sour it in twenty-four hours at a temperature of 65° F. Under certain conditions of weather this amount may possibly have to be modified a little, for it is well known that on hot sultry days milk will sour more quickly at a given temperature than on cooler days. The best rule to follow is to use enoiigh of the mother starter to sour the milk in twenty-four hours at a tem- perature of 65° F. In the heating process all of the active bacteria in the skim-milk have been destroyed, thus leaving a clean field for the development of the lactic acid bacteria added to it from the bottle. From what has been said it will be seen that the method of using the lactic acid bacteria is similar to the use of yeast germs in bread making. The original germs obtained in the way above described, or from the manufacturer, may be propagated for weeks by daily transferring a small amount of the thickened skim-milk to newly pasteurized skim-milk. COMMERCIAL STARTERS. Commercial starters usually consist of a single species of lactic acid organisms. These starters are prepared in laboratories where the utmost precautions are taken to keep them free from undesirable germs. The methods by which the good bacteria are separated from the bad are quite complicated and of too little practical value to permit a discussion of them here. Suffice it to say that such separation is possible only with the skilled bac- teriologist. 196 DAIRY FARMING Preparation. Most of the commercial cultures are sent out in one-ounce bottles which are hermetically sealed. The method of making starters from them is the same for all whether they are obtained in the liquid or in the dry form. In making the first batch of commercial starter, the entire contents of the bottle is put into a quart of skim- milk, sterilized by keeping it at a temperature of 200° F. for two hours, and then cooling to 80° which tem- perature should be maintained until the starter has thick- ened. A new starter is now prepared by introducing the quart of starter into about forty pounds of skim-milk, pasteurized by keeping it at a temperature of 170° to 185° for thirty minutes and then cooling to 65° F. All sub- sequent starters are prepared in the same way except that the amount of mother starter for inoculation must be reduced a little for a few days because the germs become more vigorous after they have propagated several days. The first and second starters prepared from a new culture seldom have the good flavor produced in sub- sequent starters. The cause of this in all probability is the inactive condition of the germs and the peculiar flavor of the medium in which they are sent out. RENEWAL 0:P STARTERS. Under average farm conditions it is policy to renew the starter at least once a month by purchasing a new bottle of culture. It will be found that after the starter has been propagated for two or three weeks bad germs will begin to manifest themselves as a result of imperfect pasteurization, contamination from the air, or MILK AND ITS PRODUCTS 197 from overripening, so that its original good flavor may be seriously impaired at the end of one month's use/ It is only where the utmost precautions are taken in pas- teurizing the milk and ripening the starter, that it is possible to propagate a starter for many weeks and still maintain a good flavor. POINTERS ON STARTERS. 1. Starters give best results when added to cream or milk immediately after they have thickened. 2. An overripe starter produces somewhat the same effect in butter as overripened cream. Curdy flavors are usually the result of such starters. 3. To prevent overripening, starter cans or starter vats must be used in which the temperature can be kept under perfect control. 4. Skim-milk furnishes the best medium for starters, since this has undergone the cleansing action of the separator and is free from fat, which hampers the growth of lactic acid bacteria. 5. Agitate and uncover the milk while heating to in- sure a uniform temperature and to permit undesifable odors to escape. 6. Always dip the thermometer in hot water before inserting it into pasteurized milk. The pasteurizing pro- cess becomes a delusion when dirty thermometers are used for observing temperatures. 7. Always use a sterilized can for making a new starter. 8. Keep the starter can loosely covered after the milk has been heated to prevent germs from the air getting into it. 198 DAIRY FARMING 9. Stir the starter occasionally the first five hours after inoculation to insure uniform ripening. 10. Never disturb the starter after it has begun thick- ening until ready to use. 11. When a new bottle of commercial culture is used, the first two starters from it should not be used in cream as the flavor is usually inferior on account of the slow growth of the bacteria and the undesirable flavor imparted by the medium in which the cultures are sent out. A commercial starter is usually at its best after it has been propagated a week. 12. Always sterilize the neck of a new bottle of culture before emptying the contents into sterilized skim-milk. CHAPTER XXIV. SOfTAND FANCY CHEESE MAKING. There is a rapidly growing demand everywhere for the soft varieties of cheese such as cottage, Neufchatel and cream, and the manufacture of this class of cheese is becoming a very remunerative branch of dairying. The soft varieties of cheese are deservedly becoming pop- ular because of their wholesomeness and palatability. COTTAGE CHEESE MAKING. Cottage cheese, which is made from skim-milk, may be manufactured in either of two ways, namely, with or without rennet extract. The cheese resulting from the use of rennet extract is finer grained though some- what more acid than that obtained without rennet. Rennet Method.- When rennet extract is used, the night's separator skim-milk is held at a temperature of about 65 degrees F. until the following morning when it should show about 0.2 per cent acid. The temperature is then raised to 75 degrees F., and rennet extract added to the skim-milk at the rate of one-twentieth of an ounce (about one-half teaspoonful) per hundred pounds of milk. To insure an even distribution of the rennet, it should be diluted with a cup of water before mixing it with the milk. As soon as the rennet has been thor- oughly mixed with the milk, the latter should be allowed 199 200 DAIRY FARMING to stand quietly at a temperature of about 70 to 75 de- grees F. for 24 hours, when a firm curd will have formed. The curd is now carefully dumped into a cotton bag or strainer and allowed to drain until all free moisture has escaped. Salt is next added at the rate of one and one-half ounces per ten pounds of cheese. The palat- ability of the cheese is much improved by adding a small amount of rich cream to it. Fairly good results may be obtained by omitting the rennet. Starter Method. This method yields the highest quality of cheese when fine flavored starter is used. Put the skim-milk into a vat and sour it with a good starter at a temperature of between 90 and 95 degrees F. The more starter used, up to 25 per cent, the better the qual- ity of the cheese. Thoroughly mix the starter with the skim-milk and allow to remain imdisturbed until firmly curdled. When this stage is reached, cut the curd, the same as in cheddar cheese making, and at once begin stirring by hand. Raise the temperature to 104 degrees F., keeping the curd constantly stirred during the heat- ing process. After this the curd should be stirred occa- sionally for about 40 minutes, when the whey may be drained off. The draining is best accomplished in a tin strainer covered with a piece of cheesecloth. The curd must be hand-stirred as soon as it has been dumped into the strainer, but the stirring should be done very gently at the start to prevent loss by mashing the curd particles. Continue the stirring until the curd is firm enough to pre- vent the particles sticking together, which usually re- quires about five minutes. As soon as the curd has been MILK AND ITS PRODUCTS 201 stirred dry enough it is wrapped in the cloth strainer and squeezed with the hands until most of the free whey has been removed, that is, until it is dry enough to per- njit granulating it to fine particles by rubbing with the hands. When the curd has been squeezed dry enough and thoroughly granulated by rubbing and stirring with the hands, it should be salted at the rate of about one and one-half ounces of salt per ten pounds of curd. After salting the curd is soaked with skim-milk or milk; or where a high quality of cheese is desired a thin cream should be used. Packing Cottage Cheese. The same packages will answer for cheese made by either of the two methods. Fdr simplicity and cheapness there is no better method of packing than the following: With an ordinary butter printer, print the cheese in one-pound blocks and then cut the blocks in two. This will make packages weighing one- half pound each. The half-pound blocks are wrapped in thin parchment or oiled paper in a manner similar to wrapping one-pound butter prints. The sheets of parchment or oiled paper for this purpose should be six inches wide by ten and one-half inches long. Any dealer in dairy supplies can furnish this paper at a very small cost. If the cheese is to be sold in one pound packages, the wrapping paper should be eight and one-half inches wide by ten and one-half inches long. Cottage cheese m^ay also be packed in water-proof packages such as are used for carrying ice cream, oysters, etc. The fiber but- ter boxes, made of pasteboard and lined with parchment paper, will also be found satisfactory for this purpose. Both of the above styles of package should be lined with 202 DAIRY FARMING parchment paper before putting the cheese into them. Some use wide-mouthed, single service milk bottles for packing cottage cheese. Marketing. When much cheese is made, it should be marketed at fancy grocery stores and meat markets. If made on farms that operate daily milk routes in the city, much cheese can be sold on these routes to con- sumers direct, thus saving the middleman's profits. The average retail price of the cheese is ten cents per pound. The yield of cottage cheese, when made according to the methods herein described will approximate 15 pounds of cheese per 100 pounds of skim-milk. MAKING NEUIfCHATBL CHEESE. There are two methods by which American Neufchatel cheese may be made, namely, with and without the use of starter. The method of making the cheese without starter, is as follows : Place the night's milk preferably in shotgun cans and cool to a temperature as near 70 de- grees F. as possible. Next add at the rate of about one teaspoonful of rennet extract for each hundred pounds of whole milk. The rennet should first be diluted in a cup of water and then thoroughly mixed with the milk. If the temperature of the milk is kept at 70 degrees F. it will be thoroughly curdled in from 15 to 20 hours, when it should be perceptibly sour to the taste. The actual amount of acidity at this stage should be about 0.3 per cent. The curd is now poured onto a strainer rack cov- ered with a cotton strainer cloth, or it may be poured or dipped into cotton bags, to drain. After the curd has drained an hour, light pressure should be applied to it which may be gradually increased to hasten the draining. MILK AND ITS PRODUCTS 203 As a rule, it is desirable to have the draining com- pleted in about three hours, the temperature during this process being maintained at about 70 degrees F. Apply- ing moderate pressure will hasten the draining and is recommended for best results. As soon as the curd has sufficiently drained, salt is added at the rate of one ounce to every five or six pounds of cheese. The cheese should be thoroughly kneaded wit^ the hands to distribute the salt evenly and to give it a smooth consistency. It is now molded into cylindrical packages, i%x2% inches, weighing one-fourth of a pound. These cylindrical masses of cheese are first wrapped in thin parchment or oiled paper and then wrapped in tin foil. These pack- ages usually retail at five cents each. Starter Method. When starter is used a better flav- ored and more uniform cheese is possible. The starter may consist of well thickened whole milk allowed to sour in a natural way, but whole milk soured with pure culture of lactic acid bacteria is preferable. Where pure ■ cultures are used the whole milk intended for starter should be pasteurized before inoculating it with the cul- ture. When starter is used the cheese is made as follows: Add at the rate of one pound of starter to four pounds of fresh whole milk. The mixture should have a tem- perature of about 80 degrees F. Next add at the rate of one-half tablespoonful of rennet extract per hundred pounds of milk, mixing the rennet with the milk as previously explained. When thoroughly curdled, which usually requires about one hour, the curd is ready to drain. The rest of the process is carried out the same as when no starter is used. 204 DAIRY FARMING Neufchatel cheese yields from i8 to 20 pounds per 100 pounds of milk. CREAM CHEESE. Cream cheese is made from milk containing' about ten per cent butter fat; that is, milk reinforced with cream. Like Neufchatel cheese, this cheese may be made with and without starter, and the processes are the same as with Neufchatel cheese, except that it will be found ad- vantageous to have the temperature from three to five degrees higher. Much butter fat is saved when making cream cheese by the starter method. Cream cheese is molded in rectangular forms, Ij4x2j4x2% inches, hold- ing about one-quarter of a pound. These packages us- ually retail at ten cents each. CLUB CHEESE. Another kind of cheese that is very much relished and that can be made by anyone, is known as "club" or "potted" cheese. The method of making this cheese is as follows : Grind up with an ordinary meat grinder five pounds of old, well-ripened cheddar cheese of good fla- vor, and mix this with one pound of good butter. The mixing is easily accomplished with a bread mixer. The mixing should be continued until the cheese has a uni- form consistency, free from lumps. Running the mix- ture through the grinder a second' time and working it with the hands will assist in reducing the lumps. This cheese can be packed in small tin-top jelly tumblers, cov- ering the top of the cheese with parchment paper. This makes an exceedingly palatable cheese which retails, as a rule, at forty cents a pound. The cheese may also be packed in the same manner as Neufchatel. CHAPTER XXV. COpUNG AND AERATION OF MILK AND CREAM. Importance of Low Temperature. Milk always con- tains bacteria no matter how cleanly the conditions under which it is drawn. At ordinary temperatures these bac- teria increase with marvelous rapidity; at low tempera- tures their growth practically ceases. The effect of tem- perature on bacterial development is graphically shown in Fig. 57. Fig. 67. — Relation of temperature to bacterial growth. a represents a single bacterium; *, its progeny in twenty-four hours in milk kept at 60° F.; c, its progeny in twenty-four hours in milk kept at 70° F. (Bui. 26, Storrs, Conn.) At a temperature of 50" F. the bacteria multiplied five times; at 70° F. they multiplied seven hundred and fifty times. Roughly speaking, at 98° F. bacteria multiply one hun- 205 206 DAIRY FARMING dred times faster than at 70° F. At 32° F. bacterial de- velopment practically ceases. Milk or cream may be kept sweet a long time at 40° to 45° F. because the lactic acid bacteria practically stop growing at these temperatures. But there are other classes of bacteria that can grow at these tempefatui-es, as evidenced by the production of undesirable flavors. Such flavors usually become noticeable after thirty-six hours. Where milk and cream are to be kept in the best possible condition, it is necessary to reduce the tempera- ture to within a few degrees of freezing. Lack of thorough cooling necessitates two deliveries of milk per day, and, what is still worse, requires many dairymen to milk their cows shortly after midnight and shortly after midday, a drudgery which casts a damper upon the whole milk business. Lack of cooling also means financial loss through souring of milk and leads to many dissatisfied customers. Prompt Cooling. Milk should be cooled as quickly as possible after it is drawn. Indeed, the milk should be taken directly from the cow to the cooling room and promptly cooled.. To do this conveniently it is necessary to have the cooling room located as near the barn as is consistent with freedom from barn odors. Too often the milk is allowed to remain in the barn until all the cows have been milked, and this may require from two to three hours, depending upon the number of cows milked by each milker. A few hours delay in cooling reduces the keeping quality of milk to a far greater extent than is commonly supposed. Importance Of Aeration. Milk not only con- tains bacteria immediately after it is drawn, but it also contains gases, chief among which, perhaps, is car- COOLING AND AERATION 207 bonic acid gas. These gases should be removed as. quickly as possible after milking by exposing the milk in thin sheets to the atmosphere. Fortunately the construction of modern coolers is such as to make it possible to do the cooling and aerating in one operation. • Formerly it was customary for dairymen to aerate their milk before cooling. Such practice is known to give somewhat better aeration than is possible where the cool- ing and aerating are performed in the same operation; yet the difference is so slight that consumers cannot detect it. The practice of aerating first and cooling afterward is therefore being abandoned. Coolers. All modern coolers permit cooling with ice water. Without this a sufficiently low tenjperature can- not be obtained to stop practically all bacterial growth. To meet the requirements of dairies of different sizes, sev- eral styles of coolers are herewith described and illus- trated. Corrugated Cooler. This style of cooler, is shown in. Fig. 58, which also shows a desirable method of fastening it. It is especially adapted to dairies having from fifteen to thirty cows. The cooler consists of two parts : An upper section which is used to cool milk and cream with uniced water, and a lower section through which ice water is circulated. A storage tank for well water may be placed above the ceiling. From this the water is admitted to the upper section through the valve which is used to regulate the flow. As shown by the arrows the water enters the section at the bottom and discharges at the top. The waste water may be conducted to the feed water tank of the boiler, to a watering trough, or other places where it may be useful, 208 DAIRY FARMING ffi. Milk Reservoir ^CEU-INO fO^- Well Water IceWateji Cooled SccTloH ^ Fig. 68 — Showing Corrugated Cooler and Method of Support. By means of the pump at the left, the ice water is forced back into the small tank at the right, which con- tains finely crushed ice. COOLING AND AERATION 209 Cone=Shaped Cooler. For dairies having fewer than fifteen cows a cheap cooler like that shown in Fig. 59 may be' used to advantage. The water enters the bottom of the cooler and discharges at the top, while the milk flows in a thin sheet over the outside. Ice may he placed inside the cooler, if desired. The can at the top is the milk • receiver, which has bmall openings at, the bot- tom near the outside, through which the milk discharges in fine streams, directly upon the cone be- low. Cooling Without Spe= cial Coolers. ' When no 7-% special coolers are at hand milk and cream should be Fig.59.-cone Shaped Cooler. cooled in Small caus by placing them in a tank or an oil barrel cut in two. Cold water is pumped into the tank or barrel in such a way that the cold water drops into the bottom of the tank, thus forcing out the warm surface water. Water should be pumped into the tank at frequent in- tervals until the milk or cream has nearly reached the temperature of the water. The time of cooling is ma- terially shortened by frequent stirring, which is a very essential part in cooling milk and cream in cans. Where milk is placed in large cans and stirred littlie, farmers lose in having the test lowered by hard par- ticles of cream forming at the top. Where milk is properly cooled, hard flakes of cream or churned cream will not be found on top of the milk. 210 DAIRY FARMING Precautions in Cooling. While cooling milk or cream, the room should be kept damp, especially the floor. This will keep down any dust that may be in the room and thus keep it from getting into the milk. Draughts should be avoided during cooling for the same rea- son. In this connection it is well to remember that the real harm is not so much in the dust particles them- selves as in the many bacteria which usually adhere to them. Where coolers are left exposed to the air of the room after they have been cleaned and sterilized, they should be rinsed off with boiling water just before using. It is important also to use a reliable thermometer. Ordinary cheap thermometers often read two to six de- grees too high or too low. A standard thermometer should be on hand, by which the cheaper ones may be standardized. Never Use Ice in Milk or Cream. Adding ice di- rectly to milk and cream is a pernicious, though not un- common, practice. The best of natural ice contains dirt and bacteria. Even ice made by mechanical means from distilled water ofteri contains considerable quantities of impurities. Ice also is an adulterant just as much as water. In case of cream cooled with ice the body is un- satisfactory, even if the cream contains the required amount of fat. COLD STORAGE. Cold storage of some kind is indispensable to a well equipped dairy. Many, however, lack this essential, either bcause they do not appreciate its importance, or COOLING AND AERATION 211 because of the rather high price of commercial refrig- erators. The construction of this box, shown in Fig. 60, con- HINGE^ Fig. 60.— Cross-Section of Cheap Ice Box. sists essentially of two boxes separated by one-inch strips placed at intervals of about one foot. Double thickness of building paper is placed on both sides of the strips 212 DAIRY FARMING and tacked to the boxes. A one-inch strip, two inches wide, covers the upper space between the one-inch strips, thus making a dead^air space between the two boxes. The construction of the cover is the same as that of the bottom, with the exception that there is a flange at the front and sides of the cover. The sides, bottom and cover of the refrigerator are built of three-quarter-inch tongued and grooved lumber, five and a half inches wide. The ends are constructed of one and one-eighth inch tongued and grooved flooring three and a half inches wide. The inside of the ice box is lined with galvanized iron. CHAPTER XXVI. HOW TO SECURE A GOOD MARKET-. Quality. As a rule it is easy enough to secure some kind of a market, but to secure the best frequently re- quires considerable effort. To get fancy prices requires first of all that the product be of superior quality. This is particularly true of milk. The extensive agitation in recent years for clean, pure milk has had the effect of' putting a high premium upon such milk. The public is becoming aware of the dangers which lurk in dirty, un- sanitary milk and is willing to pay a good price for milk whose wholesomeness is unquestioned. Value of Advertising. To obtain big prices it is not enough to have products of superior quality, but what- ever particular merits they have must be forcibly brought to the attention of consumers. In other words, a certain amount of advertising is necessary. It is good policy to furnish prospective customers a few free samples and to distribute leaflets describing the conditions under which the products are produced and handled. If the milk is produced in clean, ventilated, whitewashed stables, and from cows which are regularly tested for tuberculosis; if the milk is handled by clean, healthy attendants and is thoroughly cooled and aerated immediately after milking ; and if, in addition, all this is certified to by a competent inspector, an increase in prices and patronage is certain to follow when such facts - are placed before the public. 213 214 DAIRY FARMING The majority of city consumers have little conception of the conditions under which average milk is produced. For this reason the man who is producing clean milk will find it highly profitable' to place in contrast vivid pictures of the conditions that yield average milk and those that yield sanitary milk. Investigate Outside Markets. Often outside mark- ets offer better prices for milk and cream than does the home market. This is especially true of cream. This product permits of long distance shipping and many out- side markets may be glad to get it at fancy prices when the home market may be entirely overstocked. Dairymen must not expect the market to come to them, however ; they must seek the market. A visit or corre- spondence with managers of cafes/ hotels, restaurants, drug stores and ice cream manufactories in different cities, is frequently the means of securing more business and better prices. Where one is just starting in the dairy business or trying new markets, it is good policy, as a rule, not to ask very high prices at the start. First demonstrate the merits of your products. If these are of a high order consumers will gradually respond to demands for in- creased prices rather than lose the products. Too high prices at the start are likely to discourage prospective buyers, and thus deprive you of an opportunity to prove the value of your goods. Uniformity; One of the essentials in building up a good market is uniformity of product. Where this is lacking, improvements in other directions will be of little avail. On the other hand, products which are uniformly the same, week after week, and month after month, are TO- SECURE A GOOD MARKET 215 likely to command good prices even when of only medium quality. Punctuality. Another essential in building up a good market is punctuality. If your customer expects his milk at 7:30, do not deliver it at 7:40; deliver early rather than late. If you are shipping cream or milk you cannot afford to miss your train — even a single time. It gen- erally means greater disappointment at the other end of the line than one would anticipate. Try to Please. Always put yourself in an attitude to please. If criticisms come concerning your products, you cannot afford to resent them. Usually there is reason for the criticism. Try to discover the trouble and remedy it. Delivery Outfit. Cleanliness and neatness must char- acterize the dairy business throughout. Milk wagons, cans, bottles, drivers, etc., must present a clean appear- ance. Where they do not, it is usually an easy matter to surmise the condition of milk. Use a Trade Mark,- The name or monogram of the dairy, placed upon the products and delivery wagons, guarantees genuineness' and will materially assist in se- curing a better and more extended market. It is one of the best ways of advertising a superior product. Secure Your Market Early. If it is intended to sell cream for manufacture into ice cream, it is important to get a market early in the spring. It is difficult to find one in the flush of the ice cream season, because ice cream dealers, as a rule, contract considerably in advance of the time they need, the cream. If it is intended to supply winter resorts, apply for the market early in the fall. What has been said here with reference to cream applies also to milk. 216 DAIRY FARMING Secure Reliable Customers; Whefe milk and.creara are shipped some distance, it is important to determine beforehand the reliability of the buyer. As a rule it is good policy not to make more than three shipments before the first has been paid for. It is well, even where milk and cream are sold locally, to investigate the stand- ings of customers before their accounts have run up very high. Selling Direct to Consumers. No argument is need- ed to show the advantage of selling dairy products direct to consumers wherever this is possible. It means the elimination of the middleman whose profits are saved to the dairyman. Letterhead Stationery.' It is not only businesslike to use stationery with a suitable letterhead, but it also serves to advertise the business. The following is sub- mitted as a suitable form of letterhead: Springdale Sanitary Dairy. J. C. Boone, Prop. Dealer in Pure, Bottled, Jersey Milk and Cream from Tuberculin Tested Cows. Reidsville, N. H 190. . CHAPTER XXVII. MARKETING MIIvK AND CREAM RETAILING. Dip Method. The old method of hauling milk to the city in five, eight or ten gallon cans and removing each patron's allowance by means of a dipper or faucet, has been found so objectionable that the practice has been largely abandoned. The principal objections to this method are: (i) The admission of dust and bacteria to the milk while measuring it; (2) the use of unsteri- lized milk vessels by consumers; (3) exposure of the vessels to dust while on the steps of the consumer ; (4) the use of unclean vessels by milkmen in measuring each customer's share; (5) lack of uniformity in the milk, espe-, cially if removed from the cans by means of a faucet, in which case the first drawn milk is likely to be lowest in fat content; and (6) the possi- bility of . drivers tampering with the milk. . The Use of Bottles. Milk and cream intended for re- tail trade should be put into pint or quart bottles, like that shown in Fig. 61. The advantages of this method are apparent frpm the fact that the milk is bot- tled immediately after cooling and that it may be Fig. 61. -Milk Bottle. 217 218 DAIRY FARMING ktpt in the same bottle until it is to be consumed. Whenever milk is changed from one vessel to another there is always more or less contamination from dust and bacteria. Bottling. For dairies having from ten to twenty cows, a can or vat provided with a sanitary faucet will do satisfactory work in filling bottles. A pouring can with a slightly curved spout may also be used for this purpose. Fig. fi2. —Filling Bottles with Machine. (From Da. Div., U. S. Dcpt. of A.) For large dairies a bottle filler like that shown in Fig. 62 will be found advantageous. This machine fills six bottles at the same time. Larger or smaller fillers may be had if desired. In selecting a bottle filler secure one of simplest construction and preferably without rufiber at- tachments. This is important for sanitary reasons. Whatever method of filling is used, it is important to keep the milk- well stirred while filling, so as to insure uniform quality in all the bottles. RETAILING MILK AND CREAM 219 Immediately after filling, the bottles should be capped with paraffined caps made for this purpose. Fig. 63 illustrates a cap provided with a little handle which facilitates its removal and leaves it intact. During bottling the room should be kept damp to keep the air free from dust and bacteria. No air cur- rent should be al-^ lowed to sweep in from the outside. Only clean laundered white suits should be worn by those in charge of the cooling and bottling. Milk Bottle Delivery Cases. On delivery wagons the bottles are carried in cases holding twelve or more Fig. 63. Bottle Cap with Handle. Fig. 64.— Galvanized Iron Milk.Bottle Case. bottles each. These cases are made of galvanized iron or wood, or of both, and have light removable partitions inside, separating the bottles to keep them from breaking. Galvanized iron cases, like that shown in Fig. 64, are 220 DAIRY FARMING the most sanitary and also permit putting crushed ice around the bottles. Fig. 65 shows a galvanized iron milk bottle ca.se, enclosed by a box made of one-inch boards and pro- vided with a tight fitting cover. Cases of this kind should be used in warm weather' to keep the milk cool during Fig. 65.— Insulated Galvanized Iron Milk BotUe Case. delivery. On especially warm days, crushed ice should be used around the bottles. This style of case is also recommended where bottles are shipped. A great deal of milk- is spoiled while in transit to the consumer. The last milk delivered on the route may be on the road five or six hours before it finally reaches its destination. If carried in open, uniced cases, ' on warm days, an exposure of such duration may easily shorten the keeping quality of the milk by eight or more hours. A matter of prime importance in delivering milk in bottles is to have them thoroughly sterilized before using. Unless this is done milk will not keep long and, what is worse, is likely to disseminate disease along the route. RETAILING MILK AND CREAM 221 This danger is due to the bottles' passing from one home to another and eventually reaching a home in which there is some cantagious disease. Ir. such cases there is always a probability that the bottles may become infected with the disease germs. . ■ ■ Frequency of Delivering Milk; When milk is cooled to 45° F. or below immediately after milking and is held at this temperature until it reaches the consumer, one delivery a day is "sufficient. If it is desirable, however, to make two deliveries a day, these should be made inde- pendent of the milking; that is, the night's milk should be delivered in the morning and the morning's milk in the afternoon. In some sections, especially in the south, milk is sold with little or no cooling whatever. Hence, the practice of delivering the morning's milk before breakfast, and the night's milk before supper. This practice requires the first milking to be done shortly after midnight and the second milking shortly after midday, a drudgery wholly unnecessary and easily obviated by thoroughly cooling the milk. Delivery Wagons. These should be clean, covered, well painted, and provided with good springs. The name of the dairy should be printed on each side. A neat and at- tractive delivery wagon is essential in building up a good trade. STANDARDIZING MILK AND CREAM. This is a process by which milk and cream are brought to a definite percentage of fat. Cream producers are called upon to furnish cream of a definite richness, and different grades may be demanded by different buyers. The simplest way to meet such demands is to have the separator deliver cream somewhat richer than the rich- est grade called for and. to reduce this to the required richness by adding skim-milk. 222 DAIRY FARMING Reducing Cream with Skim=milk. When a definite quantity of standardized cream is called for, determine first the amount of original cream (cream as it leaves the separator) required according to the following rule: Rule : Multiply the number of pounds of standardized cream called for by its test and divide the product by the test of the original cream. The difference between the amounts of original and standardized cream represents the amount of skim-milk required. Problem : How many pounds each of 45 % cream and skim-milk (zero test) are required to make 60 pounds of 18% cream? Applying the above rule we get, (60 X 18) -H 45 = 24= No. lbs. of original cream. 60 — 24 ^ 36 = No. lbs. of skim-milk. Milk may be standardized in the same way. • Mixing Two Milks or Two Creams, or Milk and Cream, of Different Richness. In the preceding two formulas the test of the skim-milk was considered zero. When milks or creams of different tests are mixed the calculation becomes more difficult. Pearson, however, has devised a method by which calculations of this kind are very much simplified. This method is as follows: Draw a rectangle with two diagonals, as shown below. At the left hand corners place the tests of the milks or creams to be mixed. In the center place the richness STANDARDIZING MILK AND CREAM 223 desired. At the right hand corners place the differences between the two numbers in line with these corners. The number at the upper right hand corner represents the number of pounds of milk or cream to use with the richness indicated in the upper left hand corner. Like- wise the number at the lower right hand corner repre- sents the number of pounds of milk or cream to use, with the richness indicated in the lower left hand corner. Example: How many pounds each of 30% cream and 3.5% milk required to make 25% cream? 30% r\ii ~z^^ 2'-^ L.B5. 33%\^^— — ^ ^LB5. 21.5, the difference between 3.5 and 25, is the number of pounds of 30% cream needed; and 5, the difference between 25 and 30, is the number of pounds of 3.5% milk needed. From the ratio of milk and cream thus found, any definite quantity is easily made up. If, for example, 300 pounds of 25% cream is desired, the number of pounds each of 30% cream and 3.5% milk is determined as fol- lows: 21.5 + 5 = 26.5 ■21.5 -X 300^243.4, the number of pounds of 30% cream. 26.5 5 26.5 X 300 = 56.6, the number of pounds of 3.5% milk. 224 DAIRY FARMING SHIPPING MILK AND CREAM. The essential things in shipping milk land cream are cleanliness and low temperature.- It is possible to keep milk and cream in good condition for twa or three days, if produced and handled under cleanly conditions and Fig. Milk Can. Fig. 67.— Felt Jacket on Can. cooled directly after milking to 40° F. or below. This low temperature must be maintained when long keeping quality is desired. Every dairy should be provided with a good ice box or refrigerator, into which milk aijd cream SHIPPING MILK AND CRBAM 225 may be placed immediately after cooling and in which they may be kept until ready for shipment Shipping in Cans. Various insulated cans are now upon the market and a number of these have been tested by the author. The tests showed that these cans possess about the same insulating effect as the felt jackets that are commonly wrapped around ordi- nary milk cans. Since the latter, as a rule, are more durable and more easily handled, they will be found more satisfactory when wrapped with a felt jacket than the so- called insulated ship- ping cans. When milk and cream are cooled close to freezing and placed in ordinary milk cans wrapped in felt jack- ets, they may be safe- ly shipped to any point that may be rfeached within 24 hours even i n warm weather. If the temperature, of the milk and cream at the time of shipment is 50° P. or higher, then, long distance ship- ment is best accomplished by the use of an ordinary can placed inside of a covered ice cream shipping tub con- taining ice. Such a tub has practically the same in- Fig. 68.— Screw Top Can. 226 DAIRY FARMING sulating effect as a felt jacket, but is rather heavy and cumbersome and should not be used except in cases where it is necessary to pack ice around the cream or milk. The best results from the ice are secured by packing it in large lumps around the neck of the can. Shipping in Bottles. Where milk and cream are shipped in bottles, the latter should be placed in insulated delivery cases (Fig. 65) and surrounded with crushed ice. The cases should have the owner's address on them and must be kept locked while in transit. Mode of Shipping.' The usual way of shipping milk and cream is by express. In the main dairy sections bag- gage rates are available. These rates are lower than ex- press rates and can be obtained nearly everywhere by special arrangement with the railroad companies. Shipping rates should always be obtained in advance of shipment and the charges should be prepaid. A con- siderable saving is certain to be effected by rigidly ad- hering to this practice. Insist upon getting the lowest rates possible. Pointers on Shipping. Have the name and address of your dairy permanently marked in brass upon every can and cover; also have it sewed or stitched on the felt jackets. This is necessary to insure the return of your own goods. The name and address will be put upon the cans and covers by the dealer from whom they are pur- chased, if so requested; or, in case unmarked cans are already on the premises, the brass plates with the name and address may be purchased from dairy supply firms and placed upon the cans and covers by a local tinner. Even when labeled as indicated above, cans will oc- casionally get lost. Empty cans are usually returned free of charge and, for this reason, express receipts are com- SHIPPING MILK AND CREAM 227 monly not taken for them. This is a mistake. If the purchaser of your products will take a receipt for the empty cans, the express company becomes responsible for them in the event they are lost. Without the receipt it is next to impossible to claim damages for lost goods. The empty cans should be washed before they are re- turned. This should be done for sanitary reasons as well as for the protection of the cans, which are short-lived unless washed and dried immediately after use; Another matter of importance in shipping is to have the cans full to prevent churning. .—Lead Seal and Seal Press. It is necessary also to have the cans sealed to prevent tampering with the contents. The sealing is easily accom- plished by means of lead seals and a seal press (Fig. 69)1 In delivering the cream or milk at the station the de- livery man should see to it that the cans are put in as cool a place as possible. CHAPTER XXVIII. ICE CREAM MAKING. Kind of Cream. Select the best flavored sweet cream containing about 20% butter fat. To secure the best bodied ice cream and the proper swell, cream should be kept as near the freezing point as possible for twenty- four hours previous to freezing. Freezing Process. With, an initial temperature of about 35° F., thc'time required to freeze ice cream should average about twelve minutes, and to get the best con- sistency the temperature at the close of the freezing process should be approximately 28° F. Too quick freezing causes the water to separate from the cream, which results in a granular ice cream. Freez- ing too slowly reduces the overrun and tends to make the ice cream smeary. To reduce the temperature of a mass of cream below the freezing point, requires a freezing mixture of a low temperature. Such a mixture is secured by mixing salt and crushed ice in the proportion of one of salt to about six to twelve of ice. The purpose of the salt is to lower the freezing point of the melting ice and to hasten the melting. To melt one pound of ice at 32° F. into water at the same temperature requires 142 heat units. Rapidly melt- ing ice, therefore, absorbs a large quantity of heat which 228 ICE CREAM MAKING 229 in the freezing of cream is largely extracted from the cream. The temperature of the ice cream mixture when start- ing the freezer should be as near freezing as possible to prevent churning the cream. The tendency to churn is also lessened by revolving the freezer slowly the first few minutes in freezing. In packing the freezing mixture around the cream container, fill the freezer about half full of finely crushed ice and finish the filling "by using salt and ice in the proportion of about one to three. As the ice mixture works down during the freezing process, continue adding more salt and ice as needed. If the freezer is started while the cream is still warm (about 60° F.), the speed, of the freezer must be kept down until a temperature of about 35° F. is reached. After this the speed is increased to 150 to 200 revolutions per minute until the cream is frozen. This speed insures the proper incorporation of air and the desirable smooth- ness of the finished product. The freezer should be stopped before the cream be- comes too thick, else it will lose some of the air that has been incorporated as well as show a tendency to coarse- ness in texture. Yield and quality therefore demand that the freezer be stopped while the cream is still a trifle soft. Vanilla Ice Cream. To make three gallons of finished ice cream, requires about two gallons of cream to which should be added about three pounds of sugar, or one and one-half pounds to the gallon. The sugar should be well mixed with the cream and allowed to dissolve before starting the freezer. Next add at the rate of about two- thirds ounce of vanilla extract and freeze. 230 DAIRY FARMING Chocolate Ice Cream. This can be made by adding chocolate flavor to finished vanilla ice cream. Where a regular batch of chocolate ice cream is made, the chocolate is added before starting to freeze. Lemon Ice Cream. In making lemon flavored ice cream, use the best paper-wrapped lemons, free from afiy signs of decay. Wash the lemons lightly in cold water and grate off the outer, yellowish portion of the rind, being careful not to grate off any of the white portion which is very bitter. Mix the grated rind with sugar, using one ounce of sugar for each lemon rind. Next cut the lemons in two and squeeze out the juice, removing any seeds that may have dropped in from the squeezer. Mix the juice with the sugared rind and add orange juice to the mixture, using one orange to every three or four lemons. Allow the mixture to stand for about one hour, stirring it occasionally, and then strain. Use at the rate of one-half pint per gallon of cream. The flavor is added to the cream when nearly frozen to prevent curdling it. Use two pounds of sugar per gallon of cream. Walnut Ice Cream. Use two gallons of cream, three pounds of sugar, one and one-third ounces vaijilla ex- tract and one and one-third pounds of ground walnut meats. Freeze the same as vanilla ice cream. Other Nut Ice Creams. Chestnut, filbert, hazelnut, pecan, peanut and almond ice creams may be prepared essentially as walnut ice cream. Strawberry Ice Cream. Use two gallons of cream, three pounds of sugar and two-thirds quart of crushed strawberries. The fruit should be added to the cream after it is partially frozen so as not to curdle the cream or to have the fruit settle to the bottom. ICB CREAM MAKING 231 Other Fruit Ice Creams. Cherry, raspberry, pine- apple, peach, apricot, currant, grape and cranberry ice creams are made the same as strawberry, except that the amount of sugar is varied according to the acidity of the fruit. Packing Ice Cream. Remove the ice cream from the freezer while still in rather soft condition and put the same in packing cans which have been thoroughly chilled by having the ice and salt packed around them about ten minutes before receiving the ice creain. Most of the salt should be put near the top, the same as in freezing. The ice cream should be held in the packing cans at a temperature below 20° F. Remove the brine and repack often enough to prevent melting. In the melting process the water separates and forms undesirable crystals when the cream is refrozen. Always repack with a new freezing mixture just before the ice cream leaves the dairy. The Overrun or Swell. This refers to the excess of ice cream over cream. Anything that tends to incorporate and hold air in cream conduces to a large overrun. Thus excessive beating of the cream during freezing mixes a great deal of air with it, and hence, increases the over- run. A high viscosity of the cream holds the air incor- porated during freezing. Fresh separator cream has a low viscosity, that is, does not whip well, hence will not swell up so much in freezing as cream that has been kept cold for twenty-four hours. Pasteurized cream also has a low viscosity, but this will improve by keeping the cream at a low temperature a number of hours before freezing. An overrun of from 50' to 60 per cent is large enough. 232 DAIRY FARMING Overruns approximating 80 to 90 per cent -are obtained at the expense of quality. Marketing Ice Cream. Hardly any attempt has yet been made by cream producers living within driving dis- tance of cities to convert their cream into ice cream and sell this product direct to consumers. This is some- what surprising, since the largest, profits in the cream business have hitherto been made by what may be called the middleman, the city ice cream manufacturer. It is a vital matter with producers to reach consumers direct wherever this is possible, and thus save the mid- dleman's profits. With those who retail milk and cream, the marketing of ice cream would entail no extra expense. The essential thing in building up a good ice cream trade is to make the best product possible. The market is glutted with cheap, inferior ice cream, and the call now is for a high grade product. Fortunately the public is beginning to realize that there is positive danger in eating ice cream made from old, stale milk or cream, and the public also seems to begin to understand that the bulk of ice cream is made with so-called thickeners, like gelatine, corn starch, tapioca, arrow root, and others. Many so-called ice creams contain no cream whatever. The highest quality of ice cream contains nothing but good, pure cream, sugar and flavoring. CHAPTER XXIX. MAKING AND MARKETING SKIMMILK-BUTTERMILK. Souring the Skini=niilk. As soon as the skim-milk leaves the separator, whole milk is added at the rate of one gallon to twenty gallons of skim-milk. This gives the mixture a fat content, which approximates that of ordinary buttermilk. A large quantity of pure culture of lactic acid bacteria (starter, see p. ig.'^) is next added and the temperature brought to 70° F. Enough starter is added to curdle the skim-milk in about six hours at the temperature mentioned. This requires about one pound of culture for every three pounds of skim-milk. When a temperature above 70" F. is employed, there is a tendency for whey to separate after the skim-milk has curdled. Churning. When thoroughly curdled, the skim-milk is placed in a churn and churned for about thirty minutes in the same way that cream is churned in making butter. The churning process thoroughly breaks up the curd clots, resulting in a smooth, thick liquid which cannot be dis- tinguished from ordinary good buttermilk. Cooling; Immediately after the buttermilk leaves the churn, the temperature should be reduced below 50° F. to prevent further development of acid and the separa- tion of the whey. .Ordinary milk and cream coolers with enlarged holes in the distributing receptacle will answer very satisfactorily. Straining. As soon as cooled, the buttermilk should 233 234 DAIRY FARMING be run through a strainer consisting of one thicl-: SPRING VAI.LEY DAIRY. o j ^ SPRING VAiJlEY DAIRY. ^ \ ONE Of. MILK 2 ^ ONE QT. MILK 2 o MIDDLE10N. N. Y. ^jo MIDOLET^N. N. Y. ^ SPRING VaIIlEY DAIRY. o { ^^ SPRING VAiILeY DAIRY. t_ S ? ^ • ^ ^ONE OT- MILK 3 :; ONE OT- MILK 2 o MIDOLETpN. N. Y. * ( o MIDDLETDN, N. Y. ^^ ^ SPRING VA|.LEY DAIRY. o ( ^ SPRING VAU.EY DAIRY. o = ONE of. MILK 2 j ! ONE QT. MILK 2 o MIODLETON. NY. ^ ( o MIDDLETiDN, N. Y. ^ SPRING VALLEY DAIRY. S f HJ SPRING VALLEY DAIRV. o i VALLE ONE Of. MILK 2 ! i ONE QT- MILK 2 MIDDLE^ON. N. Y. ^|^ MIDDLETON, N. Y. ' (ley dairy. o I K SPRING VAiIeY DAIRY. o MILK 2 ! ONE OT- MILK 2 MIDDLEJoN. N. Y. ^\° MIDOLEIftN. N. Y. p Coupon Ticket, vaIle OT. KBBPING ACCOUNTS 271 used, an account is rendered at the end of the month similar to that rendered by the grocer. Route Bool;: i It is evident, that if customers were always supplied with tickets and regularly paid for each delivery of milk or cream, no further record would be necessary. But customers will run out of tickets oc- casionally as well as forget to regularly hand them out, hence it is necessary for drivers to carry with them a record or route book in which each transaction is recorded at the time it is made. A form suitable for this purpose is shown below. /ZcCo/nta^*^, ^- ^ /Ctyyt^d-a-^^^fC?. ^ Form of Route Book. The route book consists of loose leaves, upon which the names of customers are arranged alphabetically. The leaves are renewed each month, the old one being placed on file for future reference. The letters b. m. stand for buttermilk. Ledger; As a rule all accounts are settled monthly. The ledger form shown below serves satisfactorily as a permanent monthly record. On the debit side are recorded the sales and the total value of the tickets purchased. On the credit side are 272 DAIRY FARMING recorded all the receipts for the same period. The balance represents the difference between the debits and credits. Dr. J^^^^ ^yyCcfyi Cr. ; DATE isoa I i TICKETS. 1 i DATE 1908 si I TICKR8. \ i 1 |! \ S 8 % Jan 1-81 f.oo 3o w JO 510 Jam 1-81 lo.6ii ss 10 i ¥» Bal. Jan %\ a-^ -o Form of Ledger. Monthly Statement. At the end of each month a statement should be rendered to customers showing their indebtedness. A form like that herewith shown answers the purpose satisfactorily. SPRIXHDALE SANITARV DAIBY, I. r. noONB. ProprlMnr yu. jafucv/ BEIDtlVILl.E, N. H.* ToSPRINGIXALE SANITARY DAIRY, db. J C. BOONE, Proprietor ^ £U£a>^n»J^ (? g' 3 30 n II "j^vUJX iSajul.^,^9 3^ X Xo " S" f~^*'CCL. '^^M^r'y*'i£^ e S~ ^ g /A- /I ^y. e.4ML 6 ,., 155 Scales, milk 61 Secretion of milk 130 Selection of cows 11 Selection of sires 17 Self -sucking cows 121 Page Shallow pan creaming 165 Skimmilk-buttermilk 233 Skimmilk, feeding value of 280 Silos 52 advantages of twin 57 capacity of 289 concrete 55 concrete lined .... 1 58 construction of 54 cutting corn for 59a filling of 59b location of 54 Michels' twin 57 size of * 53 Slimy fermentation 152 Stalls 89 Stalls, size of 94 Standardizing milk and cream.. 222 formulas for 222 Starters 193 Sterilizing vessels 263 Sterilizers 266, 267, 268 Stringy milk 120 Teat troubles 120 Technical terms, definition of. ..290 Thermometer, dairy 179 Test bottles 138 Testing 135 Toxic fermentation 153 Tuberculin test 117 Tuberculosis 117 Urine, saving of 101 Ventilation of barn 96 Ventilation, King system 95 Warbles 121 Washing vessels 263 Water for stock 44 Water heater 265 Water supply 274 More Certain of a Sanitary Dairy If any Milk Inspector or Dairy Authority was put in your place and had your milk utensils to clean he would insist upon using ■ ' 'dairyman's -^ Not because "Wyandotte" costs less but because he knows with "Wyandotte" he is more certain of having san- itary utensils. This he has found true through actual ex- perience or by scientific tests. As you probably know the biggest barrier to sanitary utensils is the small bacteria germ. This is what Inspectors look for in scientific tests and when Wyandotte Dairyman's Cleaner and Cleanser has cleaned a utensil so few bacteria are ever found that it is positive proof of its thorough cleaning. Furthermore "Wyandotte" is sanitary in itself. You won't see any soapy suds, or smell any odors where it is used. It is much different from soap compounds as it is wholly free from grease and fat. Nor does it con- tain any chemical which will injure the hands, the utensils or the milk. And Indian In Circle together with these desirable qualities you will find Wyandotte Dairyman's Cleaner and Cleanser pre- ferable to use because it costs so little; so little that no Dairyman can afford to be without it. Your dealer guarantees every sack of "WY- ANDOTTE" to be exactly as claimed. Ask him for a five-pound package or for larger quantities write your supply house. In Every Packase The J. B. Ford Company Sole Manufacturers Wyandotte, Mich., U. S. A. This Cleaner has been awarded the highest prlz.e wherever exhibited