-Ti-c «_ Frick Company ic mai req for E( THE JOHN • CRAIG LIBRARY COLLEGE OF AGRICULTURE NEW YORK STATE COLLEGE OF AGRICULTURE, PBPARTMENT OF HORTICULTURE, CORMFI I IIMH/CQOiTV ITHACA, N. Y, of ECLIPSE SURFACE, SUBMERGED or DOUBLE FIFE style. AMMONIA VALVES AND HEAVY FITTINGS STEAM BOILERS AND TANKS FRICK CORLISS ENGINES Write us, if interested, and get our Red Book Cornell University Library The original of this book is in the Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924000456230 PRACTICAL COLD STORAGE THE THEORY, DESIGN AND CONSTRUCTION OF BUILDINGS AND APPARATUS FOR THE PRESERVATION OF PERISHABLE PRODUCTS, APPROVED METHODS OF APPLYING REFRIGERATION AND THE CARE AND HANDLING OF EGGS, FRUIT, DAIRY PRODUCTS, ETC. BY MADISON COOPER Author of "Eggs in Cold Storage," "Ice Cold Storage," etc. •v.. \y ■ ■ publishers: NICKERSON &r COLLINS CO. CHICAGO 1905 % // U\\ ,n C7. ^ copyright, 1904, 1905 By Nickerson & Collins Co. ALL RIGHTS RESERVED PRESS OF ICE AND REFRIGERATION CHICAGO TO MY FATHER As a tribute to his matchless enterprise and genius for practical and scientific research, and in acknowledgment of valuable assistance rendered, this work is affectionately inscribed. The Autho%. PREFACE. The difficulties encountered in preparing a book on so broad a subject as practical cold storage have been so great as at times to discourage the author from continuing. The author has en- deavored to collect the greater part of his own writings and at the same time has compiled from all available sources. The present book has the many shortcomings usually found in every pioneer work, and there are many gaps in the chain of informa- tion given for the reason that detailed knowledge has in many cases been lacking. A large portion of the general matter which has appeared on the subject of cold storage is of little or no value as a part of a book on this subject, for the reason that it con- tains many repetitions and contradictions, and for the most part has been written by persons not familiar with refrigeration either from a practical or scientific standpoint. The matter and in- formation which appeared prior to about 1895 is mostly value- less in the light of present information, as the earlier articles were generally incomplete and in part erroneous. The immense amount of labor involved in digging through the great piles of chaff to find the few grains of wheat has been out of all proportion to the actual results obtained. Reliable scientific data and the records of tests have in many cases been difficult or impossible to obtain. Very little along this line is in existence and some of it is jealously guarded by its pos- sessors. Practical information on the handling, packing and storing of perishable products is obtainable only in a small way for the reason that comparatively few operators of cold storage houses have made any record of results and can put their experi- ence in tangible form for the use of others. The author begs to acknowledge the assistance of his many friends among the en- gineers and cold storage men. It has been his aim to give due credit where any considerable amount of matter has been fur- nished by others. (i PREFACE This book is intended to cover the field of applied refrigera- tion with the exception of ice making, ice machines, and the technical and theoretical side of the mechanical production of refrigeration. These important matters are fully treated by sev- eral valuable and comprehensive works. The reader is referred to these books for the data, theory and information necessary to a full understanding of the principles of thermodynamics and refrigerating machine construction and operation. There is much regarding the use of ice, both natural and artificial, as a practical refrigerant, even on a large scale, which has not heretofore been fully described. The possibilities of successful refrigeration by means of ice have not been carefully studied and given due consideration. If rightly applied ice either natural or manufactured, in combination with salt, will produce any results in the preservation of perishable products, which may be produced by any means of cooling; limited of course, by the range of temperature which can be obtained. The im- portance and extent of this branch of the refrigerating industry has not been appreciated by those who 'have given their time to the study of refrigeration. The development of the mechanical systems of refrigeration . came at a time when the use of ice as a refrigerant had not been reduced to a scientific basis, conse- quently our best talent was directed toward the perfecting and introducing of the ice machine. Nevertheless, there are many successful ice cold storage houses who are doing fully as per- fect work as the best machine refrigerated houses. This is not to the discredit of the machine cooled houses in the least, and it is generally admitted that the average ice cold storage turns out goods greatly inferior to the average machine cold storage. At the same time the value of products which are daily refrig- erated by ice for preservation, exceeds by far those refrigerated by mechanical means. This statement is best appreciated when we consider that a large part of the output of the hundreds of ice factories is used in small refrigerators for the temporary safe keeping of fruit, vegetables, meats, dairy products, etc. ; that the immense natural ice crop annually harvested is consumed in the same way ; that an important portion of the eggs, butter, cheese, fruit, etc., are stored in warehouses cooled by ice, or ice and salt, and that perishable goods during transportation are kept PREFACE 7 cool by ice almost exclusively. From these facts it is evident that a description of the manner of securing and storing the natural ice crop and the best methods of utilizing ice, either natural or artificial, for cooling or freezing purposes, must be of consider- able value to the users of refrigeration generally. An important branch of cold storage design, and in fact all work in refrigeration, is the design and construction of walls which form insulation against heat, and built of such materials as may be had at a moderate cost. The chapter on insulation has aimed to give the results of the best information at present ob- tainable on this subject, both in the United States and in foreign countries. The chapters on the practical operating of cold storage houses and the care and handling of goods for storage have been writ- ten largely from the author's practical experience, supplemented by information obtained from others. So many different kinds of goods are now placed in cold storage for preservation, that the experience of many persons must necessarily have been added together to aggregate the results given ; even then the information is not as complete as it might be. General directions are given for the handling of a cold storage house without reference to any particular product, and if these are followed understandingly and care and judgment used, the cold storage manager may avoid many of the errors common to those new to the business. It must be remembered that a good house poorly handled cannot compete with an inferior house well handled. At least one-half is in the management and too much care cannot be exercised in looking after the details of a refrigerating installation, not only for the purpose of securing economy in operation of same, but alsu to insure the keeping of the stored goods in the best condi- tion. By far the major portion of what is printed in this book is from the original writings of the author ; a portion of which has appeared in the columns of Ice and Refrigeration ; The Ice Trade lournal, etc., as articles under the titles of " Eggs in Cold Stor- age," " Ice Cold Storage/' etc. It was because of the success of the articles on " Eggs in Cold Storage," which were subse- quently printed in pamphlet form, and the complimentary recep- tion of same, which encouraged the author to undertake the pres- 8 PREFACE ent work. It is now submitted to the trade with a full appre- ciation of its imperfections and incompleteness. As far as pos- sible these will be remedied in future editions. It is the earnest request of the author that those who find errors or omissions or can suggest in any way improvements, correspond with the au- thor to the end that " Practical Cold Storage " may be made as complete and accurate as possible. Any information which will further the interests of the busi- ness, will in turn benefit all who are engaged therein. For any one to believe that he is the possessor of secret information which is vital to his success over competitors, is in a great ma- jority of cases the extreme of absurdity. Much of the matter appearing in this publication has at some time been considered as trade secrets. The false and narrow-minded position taken by some in connection with this matter is well illustrated by cer- tain remarks made to the writer in regard to the publication of this book. The following is a sample : " Now that you have this information accumulated, why not keep it for your own use instead of giving it away? " It is quite true that the author has expended in time, effort and money in connection with the preparation of the matter contained in this book, much more than he can be remunerated for in its sale. It is, however, here given for what it is worth and with the earnest wish that it may be of substantial benefit to many readers. It might not be out of place to call the reader's attention to the fact that, in practically all the original matter by the author contained in this book, reasons are given for statements made so far as practicable. This enables the new beginner or student to study intelligently the natural laws which govern the principles of refrigeration. Comme'nt and criticism has been freely bestowed without fear or favor on the various ideas, sys- tems and methods which do not meet the approval of the author. Matter which has been compiled or extracted from other sources has in some cases been changed or modified to suit the individual ideas of the author. Should the advocates of anything here criti- cised feel that they have not had a fair presentation the author will be glad to take the matter up and discuss the points involved. While this work is in some respects imperfect and there is no doubt room for the addition of much information, reliable data, PREFACE 9 and the results of extended observations and tests, there has not heretofore been anything like as complete a presentation of the entire subject; and in consideration of this fact the reader is requested not to be too critical. If any errors or lack of details are noted, the author would be pleased to acknowledge same and will endeavor to explain the points at fault. No other object has been in mind in preparing this book than a furtherance of scientific knowledge on the subject of refrigeration as applied to the preservation of perishable products, and the great assis- tance rendered by those who have assisted is hereby acknowl- edged. The combination and comparison of information is bene- ficial, and if those who have further data or records of tests will only put them before others in their line of business, no loss will be sustained by the individual giving the information, while much general good will result. INTRODUCTION. There is no authentic history of the use of refrigeration as applied to what is now popularly called " cold storage," and it is only within the. past twenty-five or thirty years that the prac- tical usefulness of refrigerated storage has been appreciated by the world at large. In the year 1626 Lord Bacon is said to have taken a chill from the stuffing of a chicken with snow, in order to preserve it, which resulted in his death. It would seem that the death of so eminent a person from such a cause should have attracted attention to the possibilities of applied refrigeration, but either the poor success of the experiment, or the fatal result to its originator seems to have had a deterrent effect on fur- ther investigation along this line at that period. It is doubtful whether any scientific demonstration or com- mercial enterprise of recent years has been of greater moment to the human race than the science of refrigeration and its prac- tical application in the modern cold storage industry. When scientific inquiry had proven the efficacy of low temperatures in preventing decay and had demonstrated the possibility of obtain- ing and maintaining low temperatures at will, the cold storage business of today was but the natural evolution resulting from such demonstration. When it became apparent that profit was obtainable by placing perishable goods in cold storage during a period of glut or surplus and disposing of them at some sub- sequent period of comparative scarcity or increased demand, the building of cold storage houses and the perfection of machinery or apparatus for their economical operation became the inevitable result. The pioneers in the cold storage business were specula- tors of the extreme kind, but this cannot be said of those in the business today. Where in the early days the cold storage operator owned the goods he stored almost entirely, and his customers were uncertain, now the goods placed in cold storage INTRODUCTION 11 are. almost wholly owned by dealers, and are held for the sup- plying of their trade. Refrigeration has four chief uses in the economy of nature and in commerce : I- — To prevent premature decay of perishable products. 2. — To lengthen the period of consumption and thus greatly in- crease production. 3- — To enable the owner to market his products at will. 4- — To make possible transportation in good condition from point of production to point of consumption, irrespective of distance. First : Without refrigeration there would be much actual waste from decomposition before it would be possible to place perishable food products in the possession of the consumers. The immense fruit trade of the Pacific coast would never have been developed without the assistance of refrigeration, nor could the surplus meat products of the southern hemisphere have been brought half way around the globe to relieve the shortage in thickly settled England without its aid. Without the aid of refrigeration to create a constant market, the production of meats, of eggs, of fruits and other food products would be greatly curtailed. Second : In many classes of produce the ordinary season of consumption was formerly limited to the immediate period of production, or but briefly beyond. Now nearly all fruits may be purchased at any season of the year and dairy and other products are for sale in good condition and at reasonable prices the year around. Third : Instead of being obliged to sell perishable goods, when produced or purchased, at any price obtainable, the owner can now put away in coid storage a portion or all of his products to await a suitable time for selling. This not only results in a better average price to the producer, but places perishable food stuffs at the command of the consumer at a reasonable price at all times and greatly extends the period of profitable trading in such products. Fourth : The certainty and perfection with which food products may be conveyed from the place of production to the large centers of population where they are to be consumed is one of the triumphs of refrigeration ; yet the refrigerator car service is only in its infancy so far as perfection of results is 12 INTRODUCTION concerned. It is safe to say that our immense Pacific coast fruit trade could not exist without it. The over sea carriage of prod- ucts has also been developed along with the development of refrigeration as applied to this work. Cold storage is a benefit to all mankind in that it allows of a greater variety of food during all seasons of the year. Health and longevity are promoted by the free consumption of fruits, and the placing of fresh fruits at the disposal of even the poor- est of our citizens during every month in the year will certainly result in a wholesale benefit to mankind, so far-reaching in its effects as to be incalculable. Physicians and scientists who have investigated the subject unite in praising the modern practice of refrigeration as applied to the preservation of food products and in arresting decay in all articles of value liable to injury by exposure to high or nor- mal temperatures. A prominent English physician* in an address before the Sanitary Institute at their Congress at Birmingham in 1898, after describing at length the various methods, namely : Drying, smoking, salting, sugar and vinegar, exclusion of air (canning), antiseptics, chemicals, etc., in use as food preserva- tives, has this to say of refrigeration : This brings us then to the last of the modern methods of food pres- ervation on the large as well as on the small scale, and as it is the last, so it is the best. The fishmonger avails himself of it in his ice well and on his stall. It is by its agency that all the perishable food on our great liners is preserved during even prolonged voyages, and it is used in the great food depots of many of our large towns. In this town tons of perishable foods arc continually preserved by its action, and where such stores do not exist they ought to be provided. In this way all perishable articles can be kept until such times as they shall be required for- sale and distribution. Formerly the methods of producing cold were complicated and dear, and had many drawbacks, but these have been overcome. * * * Cold acts not by killing the organisms that effect decomposition, but only by inhibiting their action ; in which respect it differs from heat and certain chemical antiseptics, such as chlorine, for instance. Among the advantages of preservation by refrigeration may be men- tioned : — • 1 — It has been proved the most effective as a preservative, surpassing in efficiency, salting, boric compounds, or any other practical method. 2 — It adds nothing and subtracts nothing from the article preserved, not even the water, and in no material sense alters its quality. 3 — It causes no change of appearance or taste, but leaves the meat or other substance substantially in its original condition, while it renders it neither less nutritious nor less digestible, which cannot be said of some other methods in common use. *Alfred Hill, M. D., F. R. S., Edin. F I. C. Medical Officer of Health and Public Ana- lyst to the City of Birmingham, Eng. INTRODUCTION 13 My contention is that all additions to food whose influence on health is doubtful ought to be prohibited and their use supplemented by refri- geration.'' Strong language like this coming from such an eminent authority not only vouches for the usefulness of refrigeration, but also for the perfection of its results, and to a thinking per- son offers an assurance that an industry established on so broad a basis must present an ever widening field of usefulness. New products are constantly being added to those which are placed in cold storage for safe keeping or preservation, and it seems not a wild prediction to say that at some time in the future the great majority of our food products and other perishable goods will be handled in and sold from refrigerated rooms. Considering the importance the cold storage industry has already attained, its rapid growth and future outlook, the amount of accurate information available to those engaged in the busi- ness seems very meager. The difficulties to be overcome, the skill required, and the importance of a well designed structure are not usually explained by these interested in promoting new enterprises in this line, and consequently not appreciated by those making the investment. Financial disaster has overtaken many large companies who have erected costly refrigerating ware- houses ; those which have succeeded have in many cases been forced to install new systems, make expensive changes, and make a thorough study of the products handled. The experi- ence of nearly all has been emphasized at times by heavy losses paid in claims made by customers for damage to goods while in storage, or the necessity of running a large house while doing a very small business. Those about to become interested in business may find food for thought in the above, and the his- tory of a dozen houses, in different localities, will furnish valu- able information for would-be investors. The scarcity of knowledge on the subject in hand, while being partly the result of the partially developed state of the art until very recently, is also very largely owing to narrow- mindedness on the part of some of the older members of the craft who have largely obtained their skill by years of experience and study, some of them having expended large sums on experi- mental work. The same experiments have perhaps been made before, and are of necessity to be made again by others, simply 14 INTRODUCTION because the first experimenter would not give other people the benefit of his experience. It seems that at the present stage in the development of refrigeration the improvements to be made during the next twenty-five years will be of very much less importance than those made during the last twenty-five years; trade secrets, so jealously guarded by some, must disappear, as they have in other branches of engineering. Storage men have been obliged to work out their own salvation in solving problems, sometimes, however, sending their most difficult points to be an- swered through the columns of the trade journals, and, perhaps, comparing ideas with those of their personal friends in the same line of business. It is to be observed that the most progressive and up-to-date manufacturing concerns in the United States are today giving their contemporaries every opportunity to observe their methods, and are. very willing and anxious to talk over mat- ters pertaining to their work from an unselfish standpoint. So, too, the successful cold storage of the future will be sure to make " visitors welcome." In anything which appears in this book, it is not the author's intention to convey the idea that any mere theoretical knowledge which can be acquired by reading and study, or even by an ex- change of ideas in conversation, can take the place of practical observation in actual house management ; but there are applica- tions of well known laws which are not generally understood by storage men and their progress is handicapped from lack of this theoretical knowledge. The two following illustrations, bearing on temperature and ventilation, are among the common errors made in practice, yet easily understood when studied and tested : Some storage houses formerly held their egg rooms at 33° F., fearing any nearer approach to the freezing point of water (32° F.), thinking the eggs would freeze. A simple experiment would settle this point, giving the exact freezing temperature, as well as the effect of any low temperature on the egg tissues. Eggs will not freeze at 28° F. Again, others have thought to venti- late by opening doors during warm weather. It never happens that storage rooms can be benefited by this treatment at any time during the summer months, and only occasionally during the spring and fall. The dew point of outside air is rarely below 45" F. during summer, and when cooled to the temperature of INTRODUCTION 15 an egg room, moisture will be deposited on the goods in stor- age, causing a vigorous growth of mildew. The question of the proper temperature at which to carry goods is of the first importance. Correct temperatures alone, however, will not produce successful results, any more than a good air circulation or correct ventilation would give good results with a wrong temperature. The common impression of cold storage is what the name implies — simply a building in which the rooms may be cooled to a low degree as compared with the outside air. Even those who manufacture and install refrigerating machinery and apparatus often show either gross carelessness or ignorance of the requirements of a house which will produce successful results. After a careful examination of some of the recently constructed houses supposed to be strictly modern and up-to-date, the writer got the impression that the designers regarded temperature as the only requisite for perfect work. Some of the rooms in these new houses are simply insul- ated and fitted with brine or ammonia pipes, the proper loca- tion of same having received no attention whatever, being placed, in most cases, in convenient proximity to the pipe main, and in one or two instances, the top pipe of the cooling coils was fully two feet from the ceiling. The necessity for providing for air circulation seemed not worthy of consideration, to say nothing of the lack of anything like an efficient ventilating system. These things are mentioned here for the purpose of cautioning against a superficial study of cold storage problems. It is advisable for everyone interested to understand the underlying laws which govern the results to be obtained. Read carefully the chapters on " Air Circulation," " Humidity " and " Ventilation." Cold storage, if the right system is installed and properly handled, will produce some remarkable results in the preserva- tion of perishable products. It must not be expected, however, that the quality and condition of the goods are improved by storage. Cold storage does not insure, against natural deteriora- tion. Goods for cold storage must be in prime condition and selected by an experienced person if it is expected to carry them to the limit of their possible life. A cold storage house suc- cessfully operated and managed will supply a uniform tempera- ture at the proper degree throughout the storage season. It 16 INTRODUCTION will regulate the humidity at the proper point and will supply fresh air properly treated to force out the accumulated gases. The storing of unsuitable, imperfect and inferior goods has led to much misunderstanding and some litigation between the man who stores the goods and the warehouse man. B'oth should, if possible, be familiar with the condition of the goods they are handling; the different stages of ripeness, quality and liability to deterioration. Cold storage cannot improve the physical con- dition of perishable goods and is in no way responsible for damage or decay which may arise from improper picking, grad- ing, packing or handling before placing in the storage house. If these things are properly understood by all concerned much mis- understanding will be avoided, and greater satisfaction and profit will result to all concerned. CHAPTER I. " :. HISTORICAL. THE DEVELOPMENT OF COLD STORAGE. Mother earth as a source of available refrigeration, is with- out doubt a pioneer. In the temperate zone at a depth of a few feet below the surface, a fairly uniform temperature is to be obtained at all seasons of about 50° to 60 ° F. In some cases a much lower temperature is obtained. The same principle is true in any climate, the earth acting as an equalizer between ex- tremes of temperature, if such exist. Caves in the rock, of nat- ural formation, are in existence, in which ice remains the year around, and many caves are used for the keeping of perishable goods. The Ruskin Co-operative Colony, located at Ruskin, Tennessee, has a fine large cave on its property which is utilized as a cold storage warehouse. The even temperature, dryness and purity of the atmosphere to be met with in some caves are quite remarkable, owing no doubt to the absorptive and purifying qualities of the rock and earth, as well as to the low temperature obtainable. CELLARS. Cellars are practically caves built by the hand of man, and if well and properly built are equally good for the purpose of retarding decomposition in perishable goods. A journey through the Western states reveals many farmers who are the possessors of "root-cellars," considered the first necessity of successful farming, the new settler building his cellar at the same time as his log house. A root-cellar is used partly as a protection against frost, but it also enables the owner to keep his vegetables in fair condition during the warm weather 'of the spring and summer months. The use of cellars for long keeping of dairy products is familiar to all. Many of us can recollect how our mothers put (2) 18 PRACTICAL COLD STORAGE down butter in June and kept it until the next winter, and per- haps it will be claimed by some, that the butter was as good in January as when it was put down. It was not as good, far from it. If you think it was, try the experiment to-day and you will see how it will taste and how much it will sell for in January in competition with the same butter stored in a modern freezer. The butter made years ago was no better either. No better but- ter was ever made than we are producing to-day. In short, cel- lars were considered good because they had no competition — they were the best before the advent of improved means of cool- ing. Cellars are still of value for the temporary safe keeping of goods from day to day, or for the storage of goods requiring only a comparatively high temperature, but with a good refrig- erator in the house, the chief duty of a cellar, nowadays, is to contain the furnace, and as a storage for coal and other non- perishable household necessities. ICE. The use of ice as a refrigerant during the summer months is a comparatively modern innovation, and not until the nine- teenth century did the ice trade reach anything like systematic development. The possibility of securing a quantity of ice dur- ing cold weather and keeping it for use during the heated term seems not to have occurred to the people of revolutionary times. About 1805 the first large ice house for the storage of natural ice was built, and with a constantly increasing growth, the business rose to immense proportions in i860 to 1870. The amount harvested is now much larger than at that time and con- stantly increasing, but the business is now divided between nat- ural ice and that made by mechanical means. The first attempt at utilizing ice for cold storage purposes was either by placing the goods to be preserved directly on the ice or by packing ice around the goods. These methods are in use at present as for instance in the shipping of poultry, fish and oysters, and the placing of fruit and vegetables on ice for pres- ervation and to improve their palatability. The first form of re- frigerator proper consisted merely of a box with ice in one end and the perishable goods in the other. This form of cooler is illustrated in the old style ice chests, which are now mostly su- HISTORICAL 19 perseded by the better form of house refrigerator with ice at the top and storage space below. On a larger scale small rooms were built within and surrounded by the ice in an ice house. These rooms were of poor design and did not do good work, largely the result of no circulation of air within the room. The principle of air circulation was recognized later, and by placing the ice over the space to be cooled, a long step in the right direction was taken. By this method the air was induced to circulate over the ice and down into the storage room. During warm weather the circulation of air in contact with the ice purified the air and produced a more uniformly low temperature. Many houses on this system are still in existence, although rapidly being super- seded by improved forms. About the time when the overhead ice cold storage houses were being installed freely, mechanical refrigeration came into the field. Mechanical refrigeration in which the storage rooms are cooled by frozen surfaces, usually in the form of brine or ammonia pipes, was much superior to ice refrigeration, in that the temperature could be controlled more readily and held at any point desired and that a drier atmosphere was produced. Ice and mechanical refrigeration will be discussed fully in treat- ing of construction and in discussing the value of different sys- tems for different purposes. It may be remarked in passing that ice is at present and will probably always remain a very useful and correct medium of refrigeration, especially for the smaller rooms and some purposes. MACHINERY. The first method of mechanical refrigeration to come into general use, and one which is still largely in use on ocean going steam vessels, was by means of the compressed air machines. These operate by compressing atmospheric air to a high tension, -cooling it, and expanding it down to atmospheric pressure di- rectly into the chamber to be cooled. These machines are very uneconomical in that the compressed gas is not liquefied. Pres- ent practice in compression machines mostly employs either am- monia gas or carbon dioxide gas, both of which may be liquefied by pressures and temperatures readily obtainable. Other gases are in use also, but ammonia is the favorite as it liquefies more 20 PRACTICAL COLD STORAGE easily. The apparatus known as the absorption ammonia sys- tem is really a chemical rather than a mechanical process, but is usually classed along with the mechanical systems. In this system, the ammonia gas is driven off from aqua ammonia under pressure, by heating; the gas is liquefied by cooling, and the re- frigerating effect obtained by expanding the liquid ammonia thus obtained through pipes surrounded by the medium to be cooled. This system is quite largely in use and preferred by many to the compression system, although the latter is most largely in use. In the so-called vacuum machines water is used as the refrigerating medium, its vaporization at low temperatures being effected by producing a vacuum by means of pumps, the vacuum being assisted by sulphuric acid. This system is very little used. The history of the development of cold storage up to the present shows that much time, money and skill has been expended in perfecting machinery and apparatus for the production of refrigeration. Comparatively little attention has been given to the application of the cold produced, through scientific systems, to the preservation of perishable products. It was deemed suf- ficient that temperature should be fully under control, and the providing of means for regulating humidity, air circulation, ven- tilation, etc., has been overlooked. It is one of the purposes of this book to fully explain the practical application of refrigera- tion to cold storage purposes, irrespective of how the refrigeration is primarily produced. The best means of creating refrigeration are necessarily determined by purely local conditions, while prin- ciples of application remain always the same. ORGANIZING AND OPERATING A COLD STORE 21 CHAPTER II. ORGANIZING AND OPERATING A COLD STORE. POSSIBILITIES OF THE BUSINESS. As a means of preserving perishable food products, and in some cases other goods, from decay or deterioration, refrigera- tion has come into use with a rapidity that has surprised its most sanguine advocates. The author has been identified with the produce and refrigerating industries for more than twenty years, and during the last half of this period has feared that the cold storage business was likely to be overdone. At present there seems no immediate prospect of such a condition, and it is prob- able that some years will elapse before there will be more cold storage space than goods to fill it. This seems the more probable when we consider the diversified products which are now stored in refrigerated rooms for preservation. Furs, as an illustration, are now placed in cold storage to prevent damage from moths, and to preserve the texture of the skins, and the best furriers report the results as greatly superior to the old method of treat- ment. Not only are the ravages of the moths prevented, but the furs come out of cold storage actually improved in appearance. Dried fruits are now perfectly kept during the warm months by placing in cold storage. Nuts are kept in the best possible con- dition by storing in cold rooms. Potatoes and cabbage are carried through the winter and turned out in a condition not thought pos- sible years ago. These are only a few of the products compara- tively new to cold storage. Each year finds something new in cold storage for safe keeping, and new uses are being found for refrigeration continually. There seems no limit to the possibili- ties of the business. It is certainly only a matter of time when the bulk of perishable products will be handled in and sold from cold storage. The starting and building up of a cold storage business re- quires all the business sagacity and ability usually necessary to 22 PRACTICAL COLD STORAGE success in any other line, and in addition there are some special qualifications which it may be worth while to consider. The formation of a company, the selection of a system of refrigera- tion, and the proper construction of the cold storage building are merely preliminary to the ■actual hard work and care necessary to success, and the cold storage business may develop into more of an undertaking than the average person has any idea of. Even after some investigation the points are not always as plain as they should be. After the house is built business must be ob- tained, and satisfactory results given to customers or the ven- ture will prove a failure. There are many cold storage men now operating houses who complain of poor business, and think there is no demand for cold storage in their locality, when the simple truth is that they have not the proper facilities for the preservation of the goods they try to handle. They turn out musty eggs, strong butter and rotten apples, and consequently their customers .only place in storage what they are compelled to. Cases may be cited where a properly-equipped house has been started in competition with the kind above described, and obtained a profitable business from the start. In progressive times like the present, when competi- tion is sharp, it is poor business policy, if not positively suicidal, to go into business with anything except the best facilities. If you are going into the cold storage business, build a good house, and equip it with modern apparatus from designs by a practical man. A cheap house should not be considered. An enterprising and self-reliant man is usually at the head of a new cold storage enterprise. It requires both these qualifi- cations to establish a house where apparently little demand exists for such a concern, and generally this is about the situation where there is no cold storage house. There cannot, of course, be busi- ness done in the cold storage line where no cold storage house exists ; but an intelligent canvass of the situation should indicate the probability or not of business following the erection of a house. If the situation shows fair prospects there can be no failure if the enterprise is handled with the same care and ability necessary for success in other lines of business. Cold storage houses have been constructed with small apparent demand for the space, but after being in business for a year or two to prove ORGANIZING AND OPERATING A COLD STORE 23 an ability to carry goods well, the house has done a good busi- ness. In not a single instance known to the author has a well- built, properly-equipped and carefully-handled cold storage house been a source of loss to its owners. In determining the advisa- bility of erecting a house, it is well to have enough business as- sured, if possible, to pay operating expenses. If this much can be had the first season, the success of the business is no longer in doubt, and the house will generally pay nicely the second or third year. Should the owners be in the produce business, and buy and store enough goods to pay the operating expenses, they can demonstrate the success of the house the first year or two on their own account, and in future seasons obtain outside business very easily. Of course many houses are run for private use only, and the remarks above do not apply to such cases. It is true that there have been a good many failures in the cold storage business, but they are invariably the result of a poor house or poor han- dling, with the resulting heavy claims for damage to goods in storage, or over-capitalization and mismanagement. Very little reliable information can be obtained by those who contemplate the erection of a cold storage house from people already in the business; especially if in the immediate vicinity of the proposed house. This is because those in the business al- ready, regard the building of a new plant as more or less direct competition, and are quite liable to be biased in their views ■ of the cold storage business in general, and of the proposed plant in particular. There is one thing which may be put down as un- necessary, that is the putting up of a small, cheap house as a trial, expecting, if it pays, to put up a larger and a better one. A small, cheap house, while not certain to be a failure, is more than likely to be so, and consequently the larger and better house is never built, and another is added to the ranks of those who think cold storage of no value, and a failure in a business way. Build well, if at all — it is not necessary to experiment, as this has been done repeatedly already, and the results from a well- built cold storage house are to be depended upon. The popula- tion of a town or city does not always indicate its ability to sup- port a cold storage warehouse. A large residence population has very little, need for such an establishment, while a compara- tively small wholesale center at once makes a demand for stor- 24 PRACTICAL COLD STORAGE age for perishable goods. A large town, located in a rich pro- ducing district, generally gives a good opening for the upbuild- ing of a business, particularly where the chief articles of pro- duction are eggs, butter, cheese or fruits. COST OF BUILDINGS OF VARIOUS SIZES. The cost of a fully-equipped cold storage building is some- thing startling to many who contemplate embarking in the busi- ness. It is sometimes two or three times as much as was thought possible — many persons having an idea seemingly that a cold storage house can be put up for about the same cost as an ordi- nary structure. The shell of a cold storage house is only a por- tion of the total cost, and never exceeds half the cost. In many cases it is only one-third the cost of the finished building. This varies with the character of the structure, class of in- sulation, and type of refrigerating equipment. It may be stated as positive that there is no such thing as a cheap cold storage house which will at the same time do good work. Because of the cost of internal arrangements and equipment, a cold storage cannot be compared with any other kind of a building, and the reason why people are surprised at the cost is because they make comparisons with buildings of ordi- nary construction. Probably two out of three persons who in- vestigate with the idea of building are deterred because of the expense running higher than anticipated. The reader who has preconceived ideas on the cost of a properly-equipped plant, may safely prepare for a shock should he wish to obtain estimates. The cost of a well-insulated and carefully-equipped house cannot be stated accurately without knowing the cost of ma- terials and labor at the building site, and the exact plan and de- tails of construction, but a few suggestions are made here as a guide to those interested. A good frame building, well insu- lated and equipped with machinery under the "Cooper System," as illustrated in the chapter on "Refrigeration from Ice," arid in- cluding the cost of a cheaply-constructed ice room built adjoin- ing the storage house, will be, for a house of twenty carloads capacity, between $7,000 and $10,000. This cost does not in- clude the value of a building site, which necessarily would be much greater in some localities than in others. In case an ice ORGANIZING AND OPERATING A COLD STORE 25 dealer, with no ice house to build, and perhaps some available power for ice-crushing and elevating, should undertake the busi- ness, the cost might be cut down probably $500 to $1,000. A smaller house, of ten or twelve cars capacity, could be built for about $5,000 to $7,000. The cost is more in proportion as the capacity grows less. A larger house, of say eighty carloads ca- pacity, could be built and equipped for about $20,000 to $30,000, including ice house. A small room holding from one to three cars may be built for $800 to $2,000 complete. A wide range is given in these estimates for the reason that it is necessary owing to widely varying costs in different parts of the country. Prod- ucts stored and number of rooms a house is divided into also in- fluence costs materially. The figures here given are approxi- mate costs of cold storage rooms or buildings equipped with the Cooper system, but this cost is not much more than a w'ell-built house with the overhead ice systems, described in the chapter on "Refrigeration from Ice." The mechanical or ammonia system costs much more, for the smaller size of houses or rooms, as the capacity is increased the costs approach each other more nearly, but everything else being equal the Cooper system may be in- stalled in a house of any size for less than an ammonia system with brine circulation. Direct expansion may be installed for less, but direct expansion is not to be considered for first class cold storage work. The question is often asked as to the size of house to be built in a given locality. The author always withholds an answer until he is personally' acquainted with all the conditions which can possibly be known. Only in exceptional cases are houses of a smaller capacity than twenty carloads recommended, for the reason that the cost of building and operating is so much more in proportion.! For private use there is no limit to size, and rooms of as small capacity as one or two cars have been designed, giving good service and satisfaction to their owners. These small rooms are intended for temporary holding, but very successful results are obtained for long-period holding, when the rooms are equipped with the brine system. CLASS OF GOODS PLACED IN COLD STORAGE. The product which may be depended upon to furnish the largest portion of the business to a newly-established cold storage 26 PRACTICAL COLD STORAGE depends on the location. Some houses are built solely for cheese, others for eggs, and others only for apples ; but generally speak- ing, eggs form the largest and best paying product which is han- dled in cold storage. Eggs are probably the most difficult of all products to successfully carry for a period of six or eight months. If they are stored in a too dry atmosphere they dry out or shrink, and in this condition decay more quickly. If the air is too moist the eggs will mold and become musty. There is more danger of having a room too moist than too dry, and the damage resulting from too moist a room is also' much greater. The best temperature for eggs is 29° to 30 F., and they are car- ried at this temperature by the best houses. A forced circulation of air is beneficial, and the moisture in the air should be regulated to the proper degree. For testing the air moisture of a cold stor- age room an instrument called the sling psychrometer is used. The subject of humidity is rather complicated, and the' reader is referred to chapter on "Humidity," and "Eggs in Cold Storage," for a more comprehensive treatment of this subject. Butter is probably second in importance to eggs, and all cold storage houses have rooms fitted up especially for this prod- uct. The correct temperature for carrying butter has not been definitely settled by a majority agreeing on some one tempera- ture, and at present butter is held in cold storage at tempera- tures ranging from below zero to 25 ° F. The most common tem- perature now is between 12 and 15° F., and the author believes this to be low enough. Many practical men insist that zero is better, and some houses are carrying it at this temperature. Still others are holding temperatures for butter at from zero to 10° F. There seems a decided movement toward zero and below and we may all have to accept this at some future time. A butter stor- age room should only be kept dry enough to prevent the forma- tion of mold, and generally no attention is paid to the matter of humidity ; the room being amply dry, nothing further is thought of it. If butter rooms are too dry, as they frequently are, it leads to a bad drying out of the packages, and the surface of the butter as well, causing it to get "air-struck" or "strong" and shrink in weight. Butter, in order to keep well in cold storage, must be protected from contact with the air. Much has been said about freezing butter, but the butter fat practically has no freez- ORGANIZING AND OPERATING A COLD STORE 27 ing point, and it simply gets harder and harder the lower the temperature; so the idea that butter freezes at a temperature just under 32" F. is entirely erroneous. (See chapter on " Butter in Cold Storage " for more complete information.) Cheese is not ordinarily considered so difficult a product as butter and eggs to successfully refrigerate, but this idea comes largely from the fact that cheese has only recently been well han- dled in cold storage, and the possibilities of refrigeration for this purpose have not been demonstrated fully. Cheese will not spoil if stored in cellars or basements ; nevertheless a properly- equipped cold storage room will quickly pay for itself in the im- proved results obtainable. Cheese should be carried at about the same degree of humidity as eggs, and at a temperature ranging from 38° down to 30° F. It is very common practice now to place cheese in cold storage when only eight or ten days old. At this age it is not properly cured, and should not be placed in a lower temperature than 38° F. The temperature may be grad- ually lowered after a month or two, and at an age of three or four months the temperature of the room should reach 30° F., but should not go any lower. If the temperature is carried much below 30° F. for any length of time it will injure the texture of the cheese, and even at 30° F. some claim that it makes the cheese "short" or brittle in texture. Cheese will freeze so as to be un- fit for market at about 20 to 25 " F. The reason why cheese should not be placed in too low a temperature while new, is that it may not ripen or "cure up" properly, and is liable to develop a bitter flavor. It must be remembered in considering this sub- ject that cheese is of many different kinds and widely varying quality. What is said above refers to an average make of Amer- ican cheddar cheese. (For further information on the cold cur- ing of cheese see chapter entitled "Cheese in Cold Storage") Apples are stored in large quantities during the fall and win- ter months. The quality of the fruit should be prime, and not too fully matured. It is customary to place apples in egg rooms as fast as eggs can be removed in the fall, and no bad effect will result. Apples and eggs should not, of course, be placed in the same room together, but when a room is emptied of eggs it is customary to fill it with apples. After the apples go out and before again filling with eggs, the room should be thoroughly 28 PRACTICAL COLD STORAGE whitewashed. (See chapter on "Keeping Cold Stores Clean.") There are many different varieties of apples, and some of them require special treatment in cold storage, but the generally ac- cepted temperature for apples for long-period storage is 30" or 31° F. Some apple men prefer higher temperatures, and get good results, but the lower temperatures are the favorite. Ap- ples should not be quickly cooled when placed in cold storage. If a week or two is consumed in reducing them to the correct temperature so much the better. (See chapter entitled "Apples in Cold Storage.") Lemons and oranges are very successfully cold-stored at temperatures of from 35° to 40° F. Lemons are very sensitive to cold, and may be seriously damaged if the temperature ap- proaches near the freezing point. Thirty-eight degrees is thought best for lemons. Oranges are carried at a temperature of 34 or 35 F. Lemons and oranges must be stored by themselves, and carefully isolated from products like eggs and butter. It is best not to handle these in the same building unless through a separate outside entrance, as much damage results to eggs and butter if flavored with the odor of citrus fruits. Some promi- nent cold storage houses have been very heavy losers from being obliged to pay for damage from this cause. Dried fruit and nuts, flour, and other goods known as gro- cers' sundries, are now a large item for cold storage in some wholesale centers. This business comes largely from the wholesale grocers and commission men. These goods are stored at a tem- perature of 35° to 45° F. The storage of furs, woolens, etc., is an important and lucrative business in many cities, and where the volume of business is sufficient a room may be set aside for the purpose, and made to pay well. Any temperature below 40° F. is all that is necessary for this class of goods. Potatoes may be kept in cold storage at a temperature of 34 F., and carried until spring in prime condition. Potatoes freeze easily, and are entirely ruined when frozen, so the temperature must never touch the freezing point. Cabbage may be carried some time in a green condition, at a temperature of 33° F. Freezing will not damage cabbage materially if the frost is drawn out slowly. The freezing and storage of poultry is a remunerative business, and much poultry is handled through cold storage. The freezing ORGANIZING AND OPERATING A COLD STORE 29 may be accomplished at ia° and 15 F. with good results if stock is freshly killed and in small packages. For temporary holding without freezing a temperature of 30 F. is best. Poul- try can only be held' a few weeks at this temperature, a month to six weeks being the extreme limit. Beer and meat are han- dled by some houses. Beer should be held at 35 ° to 38° F., and meat at 30° to 38° F., depending on length of time it is to be carried. RATES FOR COLD STORAGE. The rates to be obtained for storing different products vary with the locality, competition, etc., but the following will serve as a guide. These rates are mostly higher than average rates on carload lots, but will serve as a guide to those not familiar with local rates. Each locality has its own rates to some extent : Per Season Season Month. Rate. Ends. Eggs, per 30., doz. case $ .15 $ .60 January 1 Butter, per 100 lbs 25 1.00 January 1 Cheese, per 100 lbs 20 .75 January 1 Apples, per barrel- ,15 .60 May 1 Lemons, per box 10 .40 July 1 Oranges, per box 08 .30 July 1 Dried Fruit, per 100 lbs 08 .35 November 1 Nuts, per 100 lbs 10 .40 November 1 Furs, Coats, etc 2.00 January 1 Potatoes, per 100 lbs 10 .35 April 1 Cabbage, per ton 1.50 4.00 April 1 Poultry freezing, per cwt 25 1.00 April 1 Beer, space rented at 15c. per cubic foot per year. Meat, per 100 lbs., 15c per month. EARNINGS OF COLD STORES. To show the prospective earnings of a small house we will take one of twenty-five carloads capacity operated on the "grav- ity brine" system, and assume that we secure the first year half its capacity, or twelve cars of eggs. Twelve cars of eggs equal 4,800 cases. If we secure a season rate on all, at the carload- rate of 50 cents, this will give us a gross income of $2,400. Oper- ating costs are difficult to obtain even with the simple ice and salt system owing to widely varying circumstances under which plants operate. An estimated cost of the ammonia or other mechani- cal systems is out of the question as the item of attendance alone 30 PRACTICAL COLD STORAGE is never the same. The operating expenses of the house will be about as follows : — Ice, 500 tons, 30c $150.00 Salt, 30 tons, $6.00 180.00 Power 125.00 Labor 150.00 $605.00 Interest, insurance, repairs, etc. on an investment of $8,000 at 8 per cent $640.00 $1,245.00 From these figures it is seen that with our house half full of goods, the business would pay a fair profit above actual ex- penses. It may be well to note here that it costs practically as much to operate a cold storage house half * filled with goods as it would if completely filled. The only difference is a small labor item of the handling, and the cost of cooling the extra quantity of goods in the first place to the temperature of the room, both very small items. The moral of this is that the cold storage man- ager should aim to have his house filled every year. If apples are to be had as the eggs go out in the fall, the income for the year is materially increased with little cost, as apples require only a small amount of refrigeration during the cool weather of fall and winter. ADVICE TO THOSE NEW TO THE BUSINESS. A few words of advice to prospective investors regarding the danger of experimenting in cold storage construction. It is dangerous from the fact that a failure means the damage of a very valuable product, and a consequent heavy money loss. The most absurdly foolish schemes have been tried by men with no practical or scientific information, and the result has been what any thorough-going cold storage man could foresee, — either flat failure or no tangible results from the experiments tried: Some- times it occurs that the would-be cold storage man thinks to save architect's and engineer's fees by planning his own building, or by taking some of the plans and ideas which appear from time to time in the agricultural or trade papers, and working them over to suit his case. It is the author's positive opinion that four times as much money is wasted in this way as there is saved. No two houses properly use the same construction and arrange- ment, and each case requires special study by the designer in ORGANIZING AND OPERATING A COLD STORE 31 order to do it justice, and he is a poor engineer indeed who can- not save twice his fees to his client. The above advice is given with an intimate knowledge of the subject, as the author has spent much money on experiments and tests of various kinds, and never expects to be properly reimbursed for the time and effort expended. All lines of industry are more and more specialized, and the planning and equipping of a cold storage house is just as much a special business as the buying and selling of produce. As has already been pointed out, the results possible to at- tain by the use of ice are equally as good, within certain limits, as may be obtained by employing the ammonia or mechanical sys- tems. The ice and salt system has the advantage of being cheaper to install, cheaper to operate, and a better control of tem- perature is possible. These are all very good reasons why the ice and salt system should be adopted where ice is a sure crop, and can be put in the house at a moderate price. There is abso- lutely no question about the results obtained from storing goods in such a house, well-built and properly managed. The most perfect results possible in refrigeration may be obtained, and at a small cost as compared with the mechanical systems. Where manufactured ice is in use the small cold storage house, butcher, produce dealer, or any other business requiring refrigeration in comparatively small amounts, can in many cases obtain the best results at a lower cost by the use of ice and salt than by the in- stalling of a small machine. Besides this they are absolutely safe against a breakdown. The question is often asked, "How long will a cold storage house and its equipment of piping and iron work remain in good operating condition?" No positive answer can be made, as a great deal depends on the building and the apparatus, and the way it is handled and cared for. The average life of a cold stor- age building and the insulation should not be essentially different from that of an ordinary building of the same construction, and this means that it will last indefinitely. The equipment, with ordinary repairs, would do good service for from fifteen to twen- ty-five years, probably longer under favorable conditions. An ice house will remain in good condition for from ten to fifteen years, and it is probable that it would be serviceable for the pur- pose for a much longer time. 32 PRACTICAL COLD STORAGE CHAPTER III. GEOMETRY OF COLD STORAGE HOUSES. BEST PROPORTIONS FOR COLD STORES. An important factor in the cost of constructing and cost of refrigerating cold storage rooms, as independent rooms, or as a complete warehouse, is the relation of dimensions (length, breadth and height) to area of outside exposure. This point is often lost sight of in the design of refrigerated structures, and the desire to gain all the space possible on main floor some- times leads to some very absurd arrangements from a theoreti- cal, practical or business standpoint. The installing of first-class elevator facilities in a cold storage warehouse is very important and with a fairly high rate of speed and a commodious car, space on the floors above is practically as valuable as space on the ground floor. The idea that storage rooms should be low, say 7 feet to 9 feet, has often been carried to an unwarranted extreme. It is where rooms are to be used for temporary purposes only that it is desirable to have the rooms low to avoid unnecessary labor in handling the goods. Rooms for long period storage purposes as a general rule should be made from 10 feet to 12 feet in height; not only as a matter of economy of space and cost of construc- tion, but the circulation of air in the room is much more perfect. This is especially true of direct piped rooms. The importance of this subject has been so often overlooked in the construction of cold stores that it has been thought advisable to direct attention to it here. The relation of the cubical contents of a building to its outside exposure or superficial area is readily appreciated by noting a few figures, as follows : Take three rooms or buildings of equal storage capacity, with cubical contents of 1,000 cubic feet, and whose three dimensions vary. The cube with length, breadth and height each 10 feet (see Fig 1) has an outside exposure of 600 square feet. GEOMETRY OF COLD STORAGE HOUSES 33 fig. I. — BxLxH equals 1,000 cubic feet. 10x10 equals 100; 100x6 equals 600 sq. Ratio of cubical contents to outside exposure 1,000 to 600. ft. Comparing with another rectangular space of equal capacity — whose breadth is 10 feet, height j'6" and length i3'4". (See Fig. 2.) fig. 2. — BxLxH equals 1,000 cu. ft. io'xi3'4"x2 equals 266 2-3 sq. ft. io'x 7'4"x2 equals 150 sq. ft. 7'6"xi3'4"x2 equals 200 sq. ft. Total 616 2-3 sq. ft. Ratio of cubical contents to outside exposure 1,000 to 616 2-3. (8) 34 PRACTICAL COLD STORAGE It will be noted that the change of dimension in this case is but slight from the cube, so the increase of outside exposure is only 2.77 per cent. Taking another and more pronounced departure from the cube and still retaining the capacity of 1,000 cubic feet, where the breadth is 6'8", length 25'o" and height 6'o" (see Fig. 3). 3. — BxLxH equals 1.000 cu. ft. 6'o"x2S'o"x2 equals 300 sq. ft. 6'8"x2S'o"x2 equals 333 sq. ft. 6'8"x 6'o"x2 equals 80 sq. ft. Total 713 sq. ft. Ratio of cubical contents to outside exposure, 1,000 to 713. To sum up the comparison of the cube with the other two rectangular rooms or buildings would be as follows : Fig. 1 Fig. 2 Fig. 3 Cubical contents in cubic feet. IOOO 1000 IOOO Superficial area or outside expos- ure in square feet. 600 616 2/3 713 Percentage of increase over cube. 2.77 18.83 The result is important in view of the fact that the loss of refrigeration from heat leakage through the walls is on the average probably three-fourths of the total amount necessarv GEOMETRY OF COLD STORAGE HOUSES 35 to supply and maintain temperature in cold storage rooms. The amount of heat leakage will be directly proportional to the ex- posed outside surface or superficial area of the room or house. The cost of insulation which is usually figured by the square foot of wall surface is also increased proportionately, and the cost of building is also greater. The cost of insulation and cost of cooling to make good the heat leakage will be 18.83 P er cent greater if the room or building is built as in Fig. 3, than if built in the form of a cube, as in Fig. 1. Therefore, in the design of cold storage rooms or buildings, the nearer a cube may be ap- proximated, the cheaper the first cost and cost of operation, other things being equal. This must not be carried to an extreme which will make the conduct of the business laborious or expensive. Some classes of trade require much floor space and little height, while others may use a high room. For a business where many goods are han- dled in and out, daily, ground floor space is extremely valuable. In extreme cases it may be necessary, on account of expense and time consumed in handling, to arrange all storage rooms on the ground floor. To do this the advantages obtained must more than offset the increased cost of construction and operation. For a business where goods are mostly in for long-term storage a house of several floors is practically as convenient, costs less, is cheaper to operate and requires less ground space. 36 PRACTICAL COLD STORAGE CHAPTER IV. INSULATION.* GENERAL CONSIDERATION. The selection and correct use of materials for insulation is one of the most important considerations in the design of cold stor- age warehouses. It is purposed in this chapter, to condense the available information and data on the subject in a general way, describing the methods and materials as they have been used up to the present time. In giving the insulating values of different materials it is intended to eliminate mathematical formula as far as possible so as to serve the average cold storage man in a practical manner. At the same time the author will consider it a duty to describe apparatus used to determine these values and give tables of the results obtained, although seemingly complicated. There is no other part of cold storage work on which there has been a greater diversity of opinion and practice ; consequently a great variety of materials has been used in many combinations to serve as insulation. This is natural, because until recently the designers were largely cold storage men who had designed their own houses, and the insulation was commonly a matter of guess work, personal fancy or an original idea ; hence they were apt to think that the particular kind of insulation in their own houses was about the best unless it proved very bad. The character of the insulation in each case has been largely the result of the general educational standard of the individual. Some would content themselves with a small quantity of the cheapest kind of material available and literally "throw" it into place, forget- ting meanwhile that their insulation was a most important factor in the successful and economical operation of their house. Oth- ers have availed themselves of the best materials on the market, and after observing the results of their work, they know that *This chapter was largely written by the Author's Associate, Chas. A. Berger who also prepared the drawings and conducted the original tests as described. INSULATION 37 "the best is none too good," when intelligently applied. This "pioneer" work has of course been essential to the development of scientific cold storage insulation. The selection of the best materials for a given duty was very difficult, owing to the claims of the manufacturers and salesmen of the various insulating materials, they sometimes distorting their laboratory tests of the non-conducting properties of various, substances to suit their own particular material.. - These tests, while perhaps correct, were often misleading to the customer because other considerations besides non-conductivity must be considered. In connection with the foregoing we should not lose sight of the fact that reliable information on the subject was very meager up to nearly the last decade, there having been prac- tically no reliable literature or data published up to that time. The refrigerating machine manufacturers usually devoted a page or two of their catalogues to "approved" insulations, but they seldom had advanced or progressive ideas on the subject. The insulations they recommended were as a rule insufficient for economical operation. It was found much easier to sell a larger machine than to convince the customer that he should invest more money for better insulation. Laboratory tests of the heat conductivity of materials cannot be absolutely relied upon when these materials are to be used for cofd storage insulation. These tests are usually made under high temperature conditions and relatively low humidity, such as steam pipe covering. Such conditions do not obtain in cold storage work where the lower temperatures and relatively higher humidity are the conditions. Numerous articles and papers have been written for the trade periodicals and read before various associations on the subject of insulation. Some of these articles are very theoretical and are based altogether too much on labor- atory test tables of heat conductors, which makes them almost ■useless for practical application in cold storage construction. It must be said, however, that they are along the right lines as underlying the science of thermal conductivity. In recent years many tests of composite insulations put to- gether just as they would be erected in a cold storage house wall have been conducted and tables compiled therefrom by experi- menters who have made the subject of insulation a study, and 38 PRACTICAL COLD STORAGE who have had much practical experience in its application in their capacity as designing architects and engineers. These tests show in many cases a wide variation in results, owing no doubt to the fact that the tests have been made under widely varying conditions and methods and also to the changeable factor of human error or personal equation in the observation of the tests. The work of these experimenters shows much painstaking care, and much good has resulted in raising the standard of the con- struction of scientific and practical insulation. In order to properly apply materials for the purpose of pre- venting heat transmission, it is necessary that the theory of heat and its behavior should be understood. It is proposed therefore to review the simple natural laws which underlie this subject. HEAT. According to the modern scientific theory, heat is not a sub- stance, but a form of energy; a mode of motion or vibrations, like light and sound. Primarily, there is but one source of heat, the sun, from which all lesser sources receive their supply by radiation. These lesser sources are : Friction, percussion and pressure, terrestrial heat, molecular action, change of condition, electricity and chemical combination. Like all other forces of nature that are manifested to us, the molecular, kinetic energy of heat has a tendency to equilibrium, or like water, to seek its level; but unlike water, it cannot be confined by any known material or substance. If there is a difference in temperature on the two sides of a wall, heat will pass through that wall until the temperature on both sides is the same, regardless of what the wall consists of. The flow of heat through a wall can, how- ever, be controlled to a great extent by using materials that will retard its passage. The transmission of heat is affected in three different ways : first ; by radiation ; second, by convection ; and third, by conduc- tion. Radiation is the direct passage of heat through the air from one body to another without perceptibly heating the air, and is manifested to the senses by the heat which is felt when standing by an open fire. By radiation, heat is thrown off in every possible direction from every point of a hot body. In an inclosed air space with different temperatures as shown in Fig. i, the radiant heat would pass from the high to the low tern- INSULATION 39 perature side directly across the space indicated by arrows. The scientific definition of radiant heat is that it is in the nature of a wave motion communicated through an exceedingly subtle ether, which is supposed to pervade all space, and that it is obedient to the laws of refraction, reflection, polarization, etc., the same as light. Convection of heat is the transfer from one place to another by the bodily moving of the heated substance, such as when air, Outside Wall HO°r FIGS. I, 2 AND 3. — ILLUSTRATING WAYS OF HEAT TRANSMISSION. water or any other gas or fluid comes in contact with a heated surface; the particles touching the heated surface become warm and lighter, therefore ascending and giving place to the colder and heavier particles below. This action is illustrated by the heating of rooms with stoves ; the air as warmed rises to the top of the room and its place is taken by the colder air from below. 40 PRACTICAL COLD STORAGE The principle of convection, or circulation as it is generally un- derstood, is shown by Figs. 2 and 3, where the air in the inclosed space with one side warmer than the other, being heated on that side, becomes lighter by expansion and rises; as it gets to the top of the confined space, it passes over to and down the cold side where it gives up heat ; as it is cooled, it contracts and be- comes heavier; it then sinks and returns to its original place. This circulation will continue indefinitely or until the temperatures on both sides of the space are equalized. Fig. 3 illustrates this principle when a wall is subdivided into a number of such spaces, and the circulation becomes more complicated and retarded, pass- ing less heat for the same thickness of wall in a unit of time than a single space, as illustrated in Fig. 2. Conduction is a term applied to heat flowing from a warmer to a colder part of a body, or if a solid substance is placed in contact with a body having a higher temperature, the particles ■of the substance nearest are warmed, and they in turn give up a portion of the heat received, to particles next to them and so on from particle to particle until the whole substance is heated ; this is accomplished without any sensible motion. A more familiar •example of conduction is putting one end of an iron poker in the fire; after a time, the other end will become heated and apparent to the sense of feeling. As heat then is not a substance but a vibration of the mole- cules that compose a body, and that the rapidity of these vibrations is the cause of the difference of temperature, it is really improper to speak of heat and cold as such; but it is convenient to use these old familiar terms in describing the phenomena, just as it is said that the sun rises and sets, where it is in fact the earth that moves. Theoretically, all bodies and substances transfer heat by radiation, convection and conduction at the same time, and this is called complicated transfers of heat. Scientists state that bodies at high temperatures will lose more heat by radiation than "by convection and conduction, and that heat radiated by a coal fire is estimated to be about one-half of the total heat generated. At lower temperatures, such as is dealt with in refrigerating work, transmission of heat by radiation is very small, and that, practically, convection and conduction only need be considered INSULATION 41 in cold storage construction. With the understanding of the definitions given above, it is readily seen that walls can be so constructed as to retard or facilitate either mode of transfer. This will be discussed more fully when considering insulating materials. UNITS OF HEAT.* " The quantity of heat contained in a body is the sum of the kinetic energy of its molecules. Heat is measured quantitatively by the heat unit, which also varies in different places like other standards. The unit used in the United States and England is the British Thermal Unit (abbreviated B. T. U.), and represents the amount of heat required to raise the temperature of one pound of water i° F. The French unit is the Calorie, and is the quantity of heat required to raise the temperature of one kilogram of water from o° to i° Celsius. Some writers define the B. T. unit as the heat required to raise the temperature of one pound of water from 32° to 33 . Others make this temperature from 60° to 61 ", and still others define it as the amount of heat required to raise 1/180 pound of water from the freezing to the boiling point. The last two defi- nitions give nearly the same result, and may be considered prac- tically identical." The unit of heat transmission or insulating value is the num- ber of B. T. U. that will pass through one square foot of a sub- stance per hour, per degree difference in temperature between the two sides of the substance. Some engineers prefer (in refrig- erating work) to use a time unit of one day (24 hours) instead of one hour in their values. This is perhaps more comprehensive, as refrigerating capacity is usually figured per day, and it also is an advantage in that the values are more likely to be expressed in whole numbers and less in decimals. CONDUCTORS OF HEAT. Many laboratory experiments conducted by noted physicists during the past century have given us tables of heat conducting properties of the metal, mineral, liquid and vegetable substances ; these tables vary from one another, depending upon the methods used and the nature of the experiments. These experiments demonstrate that the metals are the best conductors of heat; Dr. J. E. Siebel, "Cornpend of Mechanical Refrigeration." 42 PRACTICAL COLD STORAGE that the vegetable and animal substances are the poorest conduc- tors of heat, and that between these the minerals and liquids are all arranged in varying degrees of heat conductivity. The following table of the relative heat conductivity of a number of substances is taken from Sir William Thompson's article on "Heat" in the Encyclopaedia Britannica, reduced to a unit of conductivity of one for water; this includes authorities that he regarded as reliable on that subject. Part of this table was taken from experiments made by Peclet, whose table is also given below in B. T. units : TABLE OF RELATIVE HEAT CONDUCTIVITY. Article on "Heat" in Encyclopedia Britannica. Copper 455. Iron 80. Sandstone 5.; Stone 2.( Traprock 2.< Sand 1 Water 1 Oak (across fiber) Walnut (along fiber) Fir (along fiber) Walnut (across fiber) Fir (across fiber) Hemp cloth (new) Wool (carded) Hemp cloth (old) Writing paper (white) Cotton wool Eiderdown Gray paper (unsized) Air Cork '.'.'.'.'.'.'.'.'.'.'. Note: The figure for air has been fixed by J. Clark Maxwelf's bril- liant investigations. He gives its conductivity at 1/20,000 that of copper, as 1/3,360 that of iron, a determination reached by mathematical deductions' from the kinetic theory of gases. In the latter part of the eighteenth century, Count Rumford, who did much work in the experimental study of heat, maintained that liquids had no conducting power at all, but gained heat by convection only. This was afterward found to be incorrect, as shown in the above table, and shows in fact that water stands next to the mineral substances in conductivity. As to quantitative or rate of transmission, the following table from experiments made by M. Peclet* gives the amount of heat in B. T. units transmitted per square foot per hour, through various substances one inch in thickness. He terms these poor •Peclet's "Traite de la Chaleur," IV Ed., Tome 1, Pgs. 542 to 555. 34 95 075 31 295 24 235 MS 13 072 061 0595 0595 0555 054 047 0295 0145 INSULATION 43 conductors (to distinguish them from the metals). The results of these experiments are considered quite reliable, as they are used extensively by heating engineers of Europe in their calcu- lations for the heating of buildings. The experiments were made by heating one side of the substances with hot water, and cooling the other side with cold water, the difference between the tempera- ture of ihe two sides being i°F. TABLE OF POOR HEAT CONDUCTORS. By M. Peclet. ^iTJiutf. Gray marble, fine grained 28. White marble, coarse grained 22.5 Limestone, fine grained 14.8 Limestone, coarse grained. 10.5 Glass 6. Brick 5.6 Terra cotta 4.8 Plaster of paris 3.6 Sand 2.2 Oak, across the grain 1.7 Fir, across the grain 0.75 Fir, along the grain 1 .4 Walnut, across the grain 0.83 Walnut, along the grain 1.4 Guttapercha 1 .37 India-rubber 1.36 Brick dust, sifted 1.33 Powdered coke 1.3 Iron filings • 1.26 Cork 1. 15 Powdered chalk ' 86 Powdered wood charcoal 63 Straw, chopped 56 Powdered coal, sifted 54 Wood ashes 5 Canvas, new . : 41 Calico, new 40 Writing paper 34 Cotton, raw or woven 32 Eiderdown 31 Blotting paper 26 In an article written by Prof. John M. Ordway*, on "Non- conductors of Heat," which treats of insulation tests conducted on steam pipes, he subjoins the following table of non-conduc- tivity of various substances. The figures in the last column are for covering, one inch thick, with a difference of 100° F. on each side of the covering. In most of the tests a stream of water at about 176° F. was kept running through the heater. In some cases the source of heat was steam at 310° F. as stated: * Ice and Refrigeration, October, 1891, Page 216. 44 PRACTICAL COLD STORAGE NON-CONDUCTORS OF HEAT. Net cubic in. of solid Non-conductors one inch thick. matter in 100 Still air Confined air .... Confined air=3io° .... Wool=3io° 4.3 Absorbent cotton 2.8 Raw cotton 2 Raw cotton I Live-geese feathers=3io° 5 Live-geese feathers=3io° 2 Cat-tail seeds and hairs 2.1 Scoured hair, not felted 9.6 Hair felt 8.5 Lampblack=3io° 5.6 Cork, ground .... Cork, solid .... Cork charcoal=3io° 5.3 White-pine charcoal=3io° 11. 9 Rice-chaff 14.6 Cypress (Taxodium) shavings 7 Cypress (Taxodium) sawdust 20.1 Cypress (Taxodium) board 31.3 Cypress (Taxodium) cross-section.... 31.8 Yellow poplar (Liriodendron) sawdust 16.2 Yellow poplar {Liriodendron) board. . 36.4 Yellow poplar (Liriodendron) cross-sec. 30.4 "Tunera" wood, board 79-4 Slag wool (Mineral wool) 5.7 Carbonate of magnesium 6 Calcined magnesia=3io° 2.3 "Magnesia covering," light 8.5 "Magnesia covering," heavy 13.6 Fossil meal=:3io° 6 Zinc white=3io° 8.8 Ground chalk=3io° 25.3 Asbestos in still air 3 Asbestos in movable air 3,6 Asbestos in movable air=3io° 8.1 Dry plaster of paris=3io° 36.8 Plumbago in still air 30.6 Plumbago in movable air=3io° 26.1 Coarse sand=3io° 52 o Water, still '. . . . .'. . Starch jelly, very firm, " Gum-Arabic, mucilage, " Solution sugar, 70 per cent, " Glycerin, " Castor oil, " Cotton-seed oil, " Lard oil, " .[..'. ' Aniline. " Mineral sperm oil, " Oil of Turpentine, " Heat units trans- mitted per sq. ft. per hour 43 108 203 36 36 44 48 41 50 5° 52 56 41 45 49 50 58 78 60 84 83 145 75 76 141 156 50 50 52 58 78 60 72 80 56 99 210 131 134 296 264 335 345 290 251 197 136 129 125 122 115 95 INSULATION 45 A careful study of these tables shows that still air is one of the poorest conductors of heat available for practical pur- poses. The distinction between confined air and still air, and the greater conducting qualities of the former has not been gen- erally understood, and it is perhaps on this account that air space construction has been used so much for cold storage insu- lation. Note what Dr. Hampson, an English authority, has to say on air spaces. The conclusions reached by him have also been demonstrated by the author and other experimenters in this country, and the result is the present tendency to use materials which will subdivide the air into an infinite number of spaces. As insulators against heat Dr. Hampson, in a series of lectures at University College, Liverpool, England, sums the various sub- stances up as follows: Conduction and convection are best prevented by a totally empty space intervening between the external objects and the internal cold ob- jects — in other words, by having a vacuum between two air-tight walls. Radiation can be to a great extent prevented by having a bright metallic surface between the inside and outside. The efficiency of this combina- tion was shown in one of the silvered vacuum vessels designed by Pro- fessor Dewar, which contained liquid air which had been made half a week before. Where such an arrangement was impossible, the best thing to do was to fill the insulating space as far as possible with the substance that had the smallest capacity for conducting heat. Iron has about one- seventh the conducting power of copper, wood or other organic substances still less, ice has only about one two-hundredth, and air not more than a twenty-thousandth part of the conducting capacity of copper. Air, there- fore, is the best insulating substance available ; but its value depends upon its stillness, for if free to move in spaces of considerable size, it will be in constant circulation, convection currents carrying in heat from the warmer outside walls to the colder inside walls of the insulating spaces. These spaces should therefore be very shallow, so that the viscosity of the air, which is very small, will be able to prevent it from moving. It is their possession of a large proportion of air, prevented by septa or filaments from moving, that determines the excellence of the usual insu- lating materials, such as eider down, wool, feathers, hair, chaff, cork, slag-wool, asbestos, charcoal, wood, sawdust, etc. A VACUUM THE POOREST CONDUCTOR. Physicists seem to have proved that a vacuum is a poorer conductor of heat than air, and a reference is made to it by Dr. Hampson, as noted above. This was discussed by Dr. H. W. Wiley in an address before the American Warehousemen's Asso- ciation convention at Washington, D. C, December, 1903, and as it is interesting in connection with the subject, we quote in part as follows :* •Reported in Ice and Refrigeration, January, 1904, page 35. 4(5 PRACTICAL COLD STORAGE There is one practical suggestion which these theories present, namely, that a vacuum is by far the best protection against radiation that has ever yet been discovered. Sawdust, shavings, cork, cloth, wood and many other substances have been extensively used to protect cold spaces against radiation, but none of these have anything like the obdurating properties of a vacuum Liquid air and even liquid hydrogen contained in a vacuum receiver, that is, a receiver surrounded by a vacuum, retain their liquid state for hours and even days. There is, of course, a loss by radiation and evaporation from the exposed surface, because pressure dare not be used in confining these bodies, but this loss is comparatively slow. The vacuum becomes an almost perfect protector against heat. If, therefore, the refrigerating rooms which you use could be surrounded with a vacuum space, it would most certainly reduce very largely the expense of main- taining the low temperature. There are, of course, practical objections to the use of a vacuum for this purpose of a very serious character. The two chief objections would be the difficulty of maintaining an airtight space so that there would be no leakage into the vacuum and the enormous pressure upon the walls of the vacuous space produced by the atmosphere itself. It is easy to construct a steam boiler which will bear a pressure of from 400 to 600 pounds to the square inch, and it ought not to be dif- ficult to construct a vacuous space around a refrigerating room which would resist a pressure of 15 pounds to the square inch. The expendi- ture and the energy required to evacuate this space and keep it practically free from air would, in my opinion, be profitably expended, providing the two conditions of imperviousness and pressure could be regulated. The idea is at least worthy of experimental trial and it is hoped that some of you will submit it to a practical test. Mr. James Wills of New York has made a practical trial of a vacuum as insulation for brine piping with good results, but it has not been learned that the experiment has met with sufficient success to warrant its adoption on the more recent work constructed under that gentleman's supervision. VARIATION OF HEAT TRANSMISSION. M. Peclet proved experimentally that the rate of transmis- sion of heat was directly proportional to the difference of tem- perature on each side of a substance, and was inversely pro- portional to the thickness. That is; if a substance one inch thick transmitted say, one B. T. U., the same substance two inches thick would transmit one-half B. T. U. under same conditions. The results of later experiments, on poor conductors and on those used in combination (such as used in the construction of cold storage warehouses) show, however, that these conclusions are in doubt. John E. Starr, in an article* on results of tests, conducted by himself, states : "It is a well known fact that the amount of heat transferred per degree of difference increases somewhat with each degree of increase of difference of tem- * "Non-conductors of Heat," in Ice and Refrigeration, July, 1891, page 37. INSULATION 47 perature." This same experimenter illustrates this principle graphically by a diagram of tests* showing ice meltage in ordi- nary domestic refrigerators at various differences of temperature between inside and outside. If the transmission had been directly proportional, the plotted curve on the diagram would have been a straight line. This increase of transmission per degree of difference as the difference increases is also shown by a chart published in Ice and Cold Storage (British), March, 1901 (see Fig. 4, page 48), of results of tests with eight different constructions of the same thickness. It is a matter of regret that the methods of testing were not described in this case so that we could judge of their re- liability. Referring to the chart it will be found that the line plotted for the rate of transmission of each material is a curve, having a range of temperature difference of 80° F. Calculating down to per-degree difference at each end of the chart and divid- ing the result by the range of difference (80° F.) shows co- efficients of increase, varying from 25 to 50 per cent. The author, in conducting a series of tests in 1900 and 1901 (which will be described further on), obtained results that tended to prove the correctness of the observations cited above. This co-efficient of increase varies for different substances and combi- nations of materials, and to determine these co-efficients accu- rately would be a difficult task indeed. From the above facts it is obvious that the co-efficients of heat transmission obtained by tests of substances which were made under a temperature dif- ference of only one degree, are too small for practical application, and they should be increased about 50% when used for de- signing cold storage insulation. This is of increasing importance when we consider that the tendency of modern cold storage prac- tice is toward maintaining lower temperatures, often resulting in a difference of temperature of from 70° to 90° F. between inside and outside of walls. This is comparatively a high range of temperature and the conditions to this extent are similar to heating work. That transmission of heat through any substance is not in- versely proportional to the thickness seems evident by an exam- ination of the following table converted from the metric system * "The Cost and Value of Low Temperatures," in Ice and Refrigeration, Sep- tember, 1891. INSULATION 49 by Chas. F. Hauss, Antwerp, Belgium. This writer states* that this table is used by Adolph Block of Hamburg, one of Ger- many's most reliable engineers : TABLE OF CO-EFFICIENTS OF TRANSMISSION IN B. T. U. PER SQ. FT. OF SURFACE PER HOUR. Cooling Thick- ness of Walls Difference in Temperature — Fahrenheit 1" | 5° | 10° | 15° | 20° | 25° I 30° | 35° | 40° | 45° | 50° | 55" | 60° | 65° | 70° i%" 0.48 2.40 4.80 7.20 9.60 12.00 14.40 16.80 19.20 21.50 24.00 26.50 28.80 31.20 33.60 10" 0.34 1.70 3.40 5.10 6.40 8.50 10.20 11.90 13.60 15.30 17.00 18.70 20.40 22.00 23.80 Solid 15" 0.26 1.30 2.60 3.90 5.20 6.50 7.80 9.10 10.40 11.65 13.00 14.30 15.60 16.90 18.20 20" o n 1.10 2.20 3.30 4.40 5.50 6.60 7.70 8.80 10.011 11.00 12.00 13.20 14.3(1 15 40 Brick 25" 0,18 90 1.80 2.70 3.60 4.50 5.40 6.30 7.20 8.1(1 9.00 9.90 10.80 11.70 12.60 30" 0.16 0.80 1.60 2.40 3.20 4.00 4.80 5.60 6.40 7.2(1 8.00 8.80 9.60 10.40 11.20 Walls 35" 0,13 0.65 1.30 1.95 2.60 3.25 3.90 4.55 5.20 5.85 6.511 7.15 7.80 8.45 9.10 40" 01 if 60 1.20 1.81) 2.40 3.(111 3.60 4.21) 4.80 5.4(1 6.011 H.60 7.20 7.80 8 40 45" 0.11 0.55 1.10 1.65 2.20 2.75 3.30 3.85 4.40 4.95 5.50 6.05 6.60 7.15 7.70 12" 45 2.25 4.50 6.75 9.00 11.25 13.50 15.75 18.00 20.25 22.50 24.75 27.00 29.25 31 .50 Solid 16" 3!) 195 3 90 5.85 7.X0 9.75 11.711 13.65 15.60 17.95 19.5(1 21.45 23:40 25 26 29 30 20" 35 175 3,50 5.25 7.00 X.75 10.511 12.25 14.00 15.65 17.5(1 19.25 21 .(HI 22.75 24 50 Walls 24" 33 1 60 3.20 4.80 6.4(1 8.00 9.60 11.20 12.80 14.40 16.00 17.6(1 19.20 20.80 22.40 28" 2!) 1.45 2.90 4.35 5.80 7.25 8.70 10.15 11.60 13.05 14.50 15.95 17.40 18.85 20.30 For Lime- 32" 0.26 1.30 2.60 3.90 5.20 6.50 7.80 9.10 10.20 11.65 13.00 14.30 15.60 16.00 18.20 36" II 24 1 20 2.4(1 3.60 4.80 6.00 7.20 8.4(1 9.60 10.4(1 12.011 13.2(1 14.4(1 15.611 16 8(1 40" 2?, 1 10 2.20 3.30 4.40 5.50 6.60 7.70 8.80 10.0(1 11.01) 12.IKI 13.20 14.30 15.40 44" 20 100 8,1)0 3 00 4.0(1 5.0(1 6.011 7.011 X.0II 9.01) 111.01) 11.011 12.0(1 13.01) 14 00 48" 0.19 0.95 1.90 2.85 3.80 4.75 5.70 6.65 7.60 8.55 9.50 10.45 11.40 12.35 13.30 Solid Plaster 1 J"- 2i" 60 3.00 6.00 9.00 12.00 15.00 18.00 21.00 24.00 27.00 30.00 33.00j36.00 39.00 42.00 Partitions 2*"-3i" 0.48 2.40 4.80 7.20 9.60 12.00 14.40 16.80 19.20 21.50 24.00 24.00|28.80 31.20 33.60 Floors Joists with double floors 11.117 0.35 0.70 1.05 1.40 1.75 2.10 2.45 2.80 3.15 3.60 3.85 4.20 4.55 4.90 Stone floor on arches 1.2(1 1.0(1 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 Planks laid on (1.16 0.80 1.60 2.40 3.20 4.00 4.80 5.60 6.40 V.20 8.O0 8.80 9.60 10.40 11.20 Planks laid on asphalt 0.20 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 y.oo 10.00 11.00 12.00 13.00 14.00 Arch with air space 0.(1!) 0.45 0.90 1.35 1.80 2.25 2.70 3.15 3.60 4.06 4.60 4.9b 6.40 5.85 6.30 Stones laid on earth 0.08 0.40 0.80 1.20 1.60 2.00 2.40 2.80 3.20 3.60 4.00 4.40 4.80 6.20 5.60 3 Joist with single floors Arches with air spaces 0.10 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 0.14 0.70 1.40 2.10 2.80 3.50 4.20 4.90 5.60 6.30 7.00 7.70 8.40 9.10 9.80 100 5 00 10.00 15.00 20.00 25.00i30.00 35.00 40.00 45.00 50.00 55.00 60.00 65.00 70.00 I Double 0.46 2.30 4.60 7.05 9.20 11.5013.80 16.10 18.40 20.70 23.00 25.30 27.60 30.00 32.20 106 5 30 10.60 15.90 21.20 26.50131.80 37.00 42.40 47.70 53.00 58.30 63.60 69.00 74.20 1 Double 0.48 2.40 4.80 7.20 9.60 12.00| 14.40 16.80 19.20 21.60 24.00 26.50 28.80 31.20 33.60 Doors 0.40|2.00| 4.00| 6.00| 8.00|10.00|12.00|14.00|16.00|18.00|20.00|22.00|24.00|26.00|28.00 Dif. in Temperature 1° | 5° | 10° | 15° | 20° | 25° | 30° | 35° | 40°| 45° I 50° | 55° | 60° | 65° | 70° This table is of limited value for cold storage work, but serves to show the great variation in results obtained by different experimenters. It will be noted that this table is based on M. Peclet's first proposition, viz : _ That the rate of transmission is proportional to the difference of temperature on each side of the substance. The fact that the transmission of heat through any substance is not inversely proportional to the thickness is also shown by *Paper read before American Society of Heating and Ventilating Engineers, New York, January, 1904. 50 PRACTICAL COLD STORAGE the following tables after Box* Where N. is the value in B. T. U. transmitted per square foot for a difference of i" F. be- tween temperatures each side of wall in 24 hours. y 2 brick aVi inches thick N. equals 5-5 B. T. Units 9 14 " 18 " V " 36 Stone walls " 12 M « " 18 t 11 (t " 24 ' " 30 " 36 I it it 4-5 " 3-6 " " 3.o " " 2.6 " " 2.2 " equals 6.2 B. T. U. " 5-5 " 5-0 " 4-S " 4-3 " 4-1 HEAT TRANSMISSION THROUGH WALLS. The following formula for calculating the amount of heat that will pass through a wall of a certain area is by Dr. Siebel.* If the number of square feet contained in a wall, ceiling, floor or window be f, the number of units of refrigeration, R, that must be supplied in 24 hours to offset the radiation of such wall, ceiling or floor may be found after the formula: R=fn (t— 1 ± ) B. T. units, fn (t— t t ) or, expressed in tons of refrigeration: R= tons. 284,000 In these formula?; t and tj are the temperatures on each side of the wall, and n the number of B. T. units of heat trans- mitted per square foot of such surface for a difference of 1" F. between temperatures on each side of wall in twenty-four hours. The factor n varies with the construction of the wall, ceiling or floor from 1 to 5. For single windows the factor n may be taken at 12 and for double windows at 7. (Box.) For different ma- terials one foot thick we find the following values for n: Pinewood 2.0 B. T. U. Mineral Wool 1.6 " Granulated Cork 1.3 " Wood Ashes 1.0 " Sawdust 1.1 " Charcoal, powdered 1.3 " Cotton 0.7 " Soft Paper Felt 0.5 From "Compend of Mechanical Refrigeration,*' Page 181. INSULATION 51 If a wall is constructed of different materials having differ- ent known values for n, viz, n 1; n 2 , n 3 , etc., and the respective thickness in feet d 1; d 2 , d 3 , the value, n, for such a compound wall may be found after the formula cf Wolpert, viz : di d 2 d 3 n= — + — + — n, n, n, The value of n may be obtained from any of the foregoing tables that are based on the transmission per hour by multiply- ing by 24, the number of hours in a day, and where the values given are for materials one inch in thickness, n and d should be in inches. INSULATION OF COLD STORAGE WAREHOUSES. It is the purpose of cold storage warehouses to maintain temperatures below that of the outside air, and in order to accom- plish this refrigeration must be applied to withdraw the heat in the warehouse. In doing this, as has been already noted, the equilibrium of temperatures is disturbed, and the transmission of heat through the walls from the outside into the warehouse takes place. As the materials of which the walls of buildings are usually constructed transmit heat quite rapidly, it is neces- sary to "line'' them with materials that will retard this transfer to a greater degree. These materials as used and applied col- lectively are called "Insulation," as distinguished from the walls of the building proper, although these insulate to a certain ex- tent. Knowledge of heat teaches that a perfect insulation is im- possible. No matter of what materials or how thick the walls are made, a certain amount of heat will pass through them, and this must be taken up by the refrigerating medium. If it were possible to stop all heat transmission through walls, doors, etc., no refrigeration would be necessary after the goods in storage had been cooled down to the required temperature. On the con- trary, it is a well established fact that one-half to seven-eighths of the refrigeration applied to cold storage rooms is expended in removing the heat transmitted through the walls of the building, 52 PRACTICAL COLD STORAGE depending of course upon the amount of goods stored and the frequency with which they are handled in and out. The great importance of proper and efficient insulation is evident when it is considered that all the heat passing through it must be taken up by the refrigerating apparatus, which, in the case of poor insulation, will need to be from 25% to 50% larger than if the insulation were first-class. This larger apparatus means a greater first investment than if a smaller apparatus could have been used, and this difference might better have been invested on the insulation. The additional operating expense of the larger apparatus would be continuous from year to year and would amount to many times as much as it would if first-class insulation had been constructed in the first place. The invest- ment put into good insulation has to be made but once, while with poor insulation the loss of refrigeration through removing the greater heat leakage makes a continual heavy expense. In- sulation should be considered in the light of a permanent invest- ment, same as buildings and equipment, the returns of which should be based on the savings effected by the lower operating cost. It is a great deal cheaper to prevent heat from entering a building than to remove it by means of refrigeration. In the light of what is now known concerning insulation, even though it is not very extensive, there is no excuse for poor insulation, except that ol ignorance. PRACTICAL CONSIDERATIONS. Another element in cold storage practice that will require the construction of first-class insulation is that goods should be carried at a uniform temperature throughout every part of the room. With poor insulation this is not possible, no matter how large the cooling apparatus may be, as the parts of rooms nearest the outside walls will be higher in temperature than those nearest the cooling surfaces. This condition often results in the goods being carried at a higher temperature than they should be, en account of danger of freezing those that are nearest to cooling surfaces. The comparative value of the insulating materials depends upon their efficiency in preventing the transmission of heat from the outside to the inside of the building. A study of the heat conducting properties of the various materials and substances as INSULATION 53 shown by tables here given leads to the conclusion that with a few exceptions we must turn to the vegetable and animal sub- stances for this efficiency. In selecting materials of this class for practical insulation, we are limited by many requirements be- sides non-conductivity of heat. These are enumerated Below in order of their importance, viz : i. — It should be odorless, so as not to taint the perishable goods stored in the houses. — It should have the minimum capacity for moisture, and in case it should become damp, it should not rot or ferment. It should be vermin proof, and give no inducement for rats or mice to nest within it. . — It should not be liable to inherent disintegration or spontaneous com- bustion. It should be of light weight, not so much on account of lightness itself, because buildings are usually built sufficiently heavy where they are to be used for warehouse purposes, but because the lighter materials are usually better non-conductors of heat. 6. — If used as a filler, it should be elastic so that when it is once packed firmly, it will not settle further and leave open spaces which will be almost impossible to find and costly to repair. 7. — It should be reasonably cheap and economical of labor so as not to be prohibitive for general use. 8. — It should lend itself to practical application in general work. There are two other requirements which need careful atten- tion, viz : That materials should be waterproof and fireproof. The best non-conductors of heat possess neither of these in them- selves. It is evident then that we must satisfy these require- ments by proper design and construction. The former of these, namely — waterproofing — is essential, as all materials that are damp or wet transmit heat more rapidly, and waterproofing is usually obtained by inclosing the non-conductor with waterproof material. The latter of these requirements — fireproofing — is sometimes desirable or necessary and can be accomplished by surrounding the non-conductor with masonry walls or other non- combustible materials. The requirements above noted have been met to a greater or less extent in practical work, some classes of insulators possessing part and other classes possessing other of these qualities. It is proposed to discuss some of the materials that are used for insulation and ascertain their good and bad qualities. MATERIALS. There are a great many kinds of materials that are used as insulators in various localities, depending upon their availability, 54 PRACTICAL COLD STORAGE cost and abundance, and on the character and quality of the work for which they are to be used. It has, in the past, been the gen- eral practice to construct a space inside of the main wall of the building by erecting the studding and sheathing same inside with boards ; then filling this space so formed with a "filler" in a loose state, that would be light in weight and dry (when put in) without protecting it against future accumulation of moisture. This sort of insulation was considered sufficient and efficient for all purposes, without regard to durability. There is much of this kind of insulation now being put up, where the importance of the work and operating conditions would warrant something better. From the tables of experiments already given, it will be noted that still or perfectly motionless air is one of the best insu- lators against heat. But to keep it motionless it is necessary to confine it in very small spaces to prevent circulation and convec- tion of heat. This is best accomplished by properly constructing spaces and filling them with some sort of material in bulk. The value of these fillers depends upon the number of minute spaces into which they divide the air. Their value follows closely upon their specific gravity; that is, the lighter the material, the better insulation it is, owing to the microscopically confined air in the cells or structure of the material itself. Again the value of these fillers depends upon the density to which they are packed ; it has been found that if they are packed too loosely they will permit air circulation, and if packed too close, the conduction of: heat will increase. With all the materials at present in use, the best results seem to be obtained when packed to a density of from nine to twelve pounds per cubic foot. Starr gives a specific grav- ity of about .160 as being the lowest density to which a material should be packed. This corresponds to about ten pounds per cubic foot, which is, in the experience of the author, higher than such materials as straw, wood shavings or cork shavings can be packed in actual practice. In using fillers in walls, attention should be given as to whether or not the materials of which they are composed are in their natural state good or poor conductors of heat. Mineral wool, for instance, is made from furnace slag or lock which are considered comparatively good conductors. If materials of this nature are packed very tight, their value as in- INSULATION 55 sulation is greatly lessened. Materials which in a raw state are poor conductors, such as straw, sawdust, wood shavings or cork may be packed very tight without decreasing their insulating value. In fact, the insulating value of such materials is increased by close packing. STRAW, CHAFF, ETC. Such materials as chopped straw and hay, dried grass and leaves, chaff and hulls of the various grains have all been used as fillers, as described above, and under certain conditions, they are fairly efficient as non-conductors of heat. They are frequently abundant and cheap, but as the life of such substances is com- paratively short and the use of some of them dangerous when applied to cold storage insulation, they are seldom if ever used at the present time. In country locations and on the farm they are often used to considerable advantage as a packing mate- rial for temporary ice houses, fruit houses, etc., their availability, far from manufacturing centers, making them naturally fit for such purposes. SAWDUST. Sawdust as an insulating material practically belongs with those noted above, but it is still used to such a large extent for various purposes connected with refrigeration that it deserves separate mention. It has been in the past in much favor and was used extensively for insulating cold storage warehouses on account of its abundance and cheapness, but as its short life and deteriorating qualities became evident, it was gradually sup- planted by more indestructible materials. There seems to be no preference for the sawdust of any particular wood, as they are all about the same in insulating value. This value is very high when the sawdust is dry and clean, but if it becomes damp, it will rot, ferment and heat, and in this state will disintegrate and settle down, leaving spaces at top for leakage of heat. It may become a nesting place for rats and mice even when the house is under the best care. The most undesirable feature developed by the use of sawdust, when it becomes damp, is the liability of a moldy or musty condition of the rooms, and this may affect the goods in storage. Nearly all sawdust available is from green lumber, and this is very undesirable for insulating purposes. 56 PRACTICAL COLD STORAGE The most useful application of sawdust is for packing ice in houses storing natural ice, where it is open to the action of the air at all times and renewed each year. For this use, durabil- ity is of no moment, but for modern cold storage plants, its use cannot be defended in any particular. It is with regret that we read a description of a modern packing plant in a periodical a short time ago, where the machinery and other equipment were of the best that modern refrigerating science can produce, but the insulation was sawdust. Even though this sawdust is in- closed between masonry walls, the moisture and air will pene- trate and cause its deterioration in a comparatively short time. SHAVINGS. Planing mill shavings have superseded sawdust as a com- mon material for insulation, as they are free from many of the ■BALE OF SHAVINGS. objections that have proved very undesirable in the use of saw- dust. Shavings are specified by the author in the composite in- sulations designed by him, and he believes that when they are properly used and protected there can be no great objections made to them, but they should not be used in large bulk (nor should any filler for that matter), but rather in combination with several other materials, as illustrated further on. Shavings will not rot, ferment or settle down under similar conditions as rap- idly as will sawdust, because the cell structure of the wood has not been destroyed. Shavings are elastic and clean to handle, and if properly packed (about 9 pounds to. the cubic foot) will remain in position for an indefinite period. They should be de- INSULATION 57 livered to the building thoroughly dry and free from bark, dirt or sawdust. Many firms, particularly in the eastern and part of the mid- dle western states, make a practice of putting up shavings in bales This is a great advantage, both for shipping and handling, as it permits of their use at points distant from their manufac- ture. They are put up in compressed bales weighing 80 to 120 pounds, ten and fifteen cubic feet per bale, respectively, and have the appearance shown in Fig. 5. The demand for shavings for fuel and other purposes makes them extremely hard to obtain in some localities during the fall and winter, and this difficulty will no doubt increase with time, as the settled portions of our country are being rapidly denuded of forests. The shavings of the soft woods are preferable, as they are less brittle and lighter than those from the hard woods. It is also preferable to use shavings from some odorless wood, such as spruce, hemlock, whitewood, etc. MINERAL WOOL. One material much used is commonly known as mineral wool, granite rock wool, or rock cotton, in this country, and as silicate cotton in England. The mineral wool is usually made from the slag of blast furnaces, with limestone added; and the rock wool or rock cotton, from granite and limestone. The prin- ciples involved in manufacture are the same in either case and the process is comparatively simple. The rock is first crushed, then mixed with coke and fed into' furnaces, where it is fused at a high temperature, about 3,000° P". The molten slag or lava is then run out at the bottom of the furnace through a high pres- sure steam blast which blows it into fleece or wool, much re- sembling sheep's wool, except that the fibers are brittle. These fibers are very fine, and interlace each other in every direction, forming innumerable minute air spaces. In common slag wool about 92% of the mass consists of air spaces and in the best rock wool the proportion is about 96% when it is very lightly packed. It will be seen that for this reason it is a very good in- sulator, regardless of the fact that it is made from a material having a comparatively high conductivity. Used as an insulator, it should be free from "shot" and all other solid pieces, as much as possible. It has the qualities of being vermin and fire proof 58 PRACTICAL COLD STORAGE and is not liable to decay, but if it is packed too tightly in the walls, its brittleness will cause it to disintegrate, which decreases its insulating value. It should not be packed closer than about twelve pounds to the cubic foot. Mineral wool will absorb mois- ture quite freely, and it is stated by some authorities that if it becomes wet and then freezes, the water that has penetrated the air cells of the fibers, will expand and break the structure of the material into a granulated mass, which will settle or pack down, and in this state it is a poor insulator. One of the chief objections to mineral wool as a filler is its difficulty in handling, as the fibers will prick the skin and in a very short time will cause the hands to become sore, but the more important objection is the minute particles of wool floating through the air as it is handled, making it bad for the eyes and injurious to breathe. It is for this reason that workmen dislike to handle it, and this dislike indirectly causes the work to be slighted and poor insula- tion is the result. Owing to its nature, mineral wool or any of its manufactured products are very desirable as a retardent to rats and mice, and it is valuable to use in protecting other ma- terials from their ravages. Two inches of this material on the exterior of an insulated wall makes it mouse and rat proof. There has been, in the last few years, a tendency to manu- facture insulating material that would be portable, easily handled and put in place, not liable to settle, etc. This has been accom- plished by making the material into compressed slabs or sheets to a density and stiffness sufficient to be easily handled, sawed and fitted same as if it were lumber. Slabs made of mineral wool are thus manufactured by two or three different firms in this country, and have the appearance shown in Fig. 6. These slabs are usually made in standard sizes of 18x48 inches and 36x48 inches and from one-half to three inches in thickness, the manu- facturers being willing to cut these slabs to any size smaller than this, if specified. These slabs are a great improvement over mineral wool in bulk form, as they can be adapted to modern con- struction where it is the purpose to stratify or laminate the mate- rials to form a composite insulation, as such is now considered the most efficient in retarding heat transmission. Many methods of applying this "felt" or mineral wool slab have been devised by tbe manufacturers, but these are more or INSULATION 5!) less impracticable on account of. the assumption that these slabs are sufficiently strong to hold nails and support the construction ; and the fact that these boards are not air or moisture proof is overlooked and therefore the construction must make good these necessary requirements. Fig. 6 shows a method used by the author in applying this material. It will be noticed that the slabs are not necessary to the solidity of the construction, but they are placed between battens or furring and slightly tacked in place ; waterproof paper is placed on each side and between each slab, thus preventing any leakage of air or moisture through the wall. Fig. 7 (see following page) shows a method recommended f//////////y//////////////////////m////////^ .-^ - 1paWBS«i£g^E3^g BS^«BBa agBg»3 ^ tcttWTftargsgTzyg WATERPROOF COATING INCH .SUE. BOARDS __ J» WATERPROOF PAPER |§i§f£- %INCH D.*M. BOARM MINERAL. WOOL. SLAB^ FIG. 6. — MINERAL WOOL SLAB AND ONE METHOD OF APPLICATION. by the manufacturer of applying mineral wool slabs to brick or stone walls in the construction of fireproof insulation. The wall is first coated with waterproof cement put on hot, into which the slabs or sheets of insulating material are set. Two or more courses of two or three inch slabs may be used, with the water- proof cement between. After setting the slabs, another coating of waterproof cement is applied and the surface plastered with Portland cement troweled down to a smooth surface. If the mechanical difficulties of this method of applying may be over- come, the merits of this construction are apparent. 60 PRACTICAL COLD STORAGE CHARCOAL. Charcoal is described as a more or less impure form of carbon obtained from various vegetable and animal materials by their partial combustion out of contact with air. That most in general use is obtained from wood and is a hard and brittle black substance which in a granulated or flaked form is used to a large extent in England and in Europe for insulation. It is used as a filler and applied in the same manner as mineral wool or KIG. 7.— METHOD FOR APPLYING MINERAL WOOL SLABS. shavings. Charcoal has not been used to any considerable ex- tent in this country for insulation, except for the ordinary family refrigerator. Its use is not to be commended; and on account of its black, dusty nature, it is very dirty, to say the least. The abundance of many other materials at hand, equally efficient, does not warrant giving it even a trial. CORK. Granulated cork is considered one of the most efficient and high-grade fillers for insulating purposes that we have, and it is INSULATION 61 odorless, clean, elastic, durable and does not absorb moisture readily, but like all other fillers, except mineral wool, is subject to attack by vermin, unless properly protected. It is well known that cork is the bark of a particular tree growing on the coasts of Northern Africa and Southern Europe. This bark is deprived of its non-elastic and impure substances, after which it is cut up into proper sizes for commercial use. The granulated cork is the waste product in the manufacture of stoppers, handles, etc. FIG 8. — SHEET CORK INSULATION WITH CEMENT PLASTER FINISH. When filling spaces with the material, it should be rammed in tightly, so as to reduce the size of the air spaces between the particles, and to prevent future settling. Granulated cork mixed with hot pitch or asphalt has been used and is considered by the author to be a good insulator around brine mains where they pass through masonry walls or are laid under ground. With this material, molds or forms are placed around pipes and the mixture poured in hot, thus completely surrounding the pipes and making an indestructible covering. 62 PRACTICAL COLD STORAGE Cork has also been made up into compressed sheets, bricks, etc., of various sizes. The appearance of the sheets is shown in Fig. 8, and are usually made 12x36 inches in size and vary from one inch to three inches in thickness. These sheets are made by compressing the granulated material or shavings of cork in iron molds and baking in a temperature of about 5°°° F- This is done without the addition of any cement or binding ma- terial, but the process liquefies the natural gum of the cork sufficiently to bind the granules into a solid mass. In some processes a cementing material is used, making what are termed impregnated cork sheets. These boards are more or less porous, Inserted spruce nailing strip. Brick wall. Pitch, paint or paraffine. Nonpareil sheet cork. Nonpareil sheet cork. j Paper, if inside finish is wood. I Paint, if inside finish is cement. Spruce sheathing or cement. FIG. 9. — SHEET CORK WITH INSERTED NAILING STRIPS OF WOOD. and therefore to apply them practically the author has used them in constructions similar to mineral wool slabs, as shown in Fig. 7, set between furring strips and with waterproof paper between each layer of sheet cork. The manufacturers evidently recognized the difficulty of applying the sheets (otherwise than shown in Fig. 7) without nailing through them. This was impracticable because the sheets lack sufficient strength to hold nails and nails are also objection- able on account of tearing the paper and cork. Consequently the two inch and three inch thicknesses of sheet cork can now be obtained with inserted nailing strips of wood, as shown in Fig. 9. This is unquestionably a good improvement, as it gives a INSULATION 63 more solid construction for nailing, and does away with furring strips to some extent. Referring again to Fig. 9, the author would consider it impracticable and difficult to fasten the first sheet to the brick wall as shown. A better method would be to set horizontal nailing strips of wood in the brick wall every sixth or seventh course, or nail horizontal furring strips to the inside of the wall, set 18-inch centers and set the sheets ver- tically with joints lapped over the furring strips, as shown in Fig. 10. Another method of erecting cork sheets, which possesses several advantages, is to cement them solidlv to brick or tile walls m lis SI WATERPROOF COATING J7=-=- COMPRESSED CORK AIR SPACE __ .^WATERPROOF PAPER - - % INCH Ht-n BOARDS FIG. IO. — COOPER'S METHOD OF APPLYING SHEET CORK. in a bed of Portland cement. A single course of the cork sheets either two or three inches thick is used, or a double course with paper between, as shown in Fig. 8, according to the severity of the conditions. The interior finish may be either matched boards, which are nailed to the inserted wood strips in the cork sheets above referred to, as shown in Fig. 9, or a fireproof cement finish of either Portland cement or White Marble (Magnesian) cement may be applied directly to the ex- posed surface of the cork sheets, as shown in Fig. 8. This method gives an efficient insulation which is both waterproof and fireproof and is being used at present with very satisfactory results. 64 PRACTICAL COLD STORAGE As above stated compressed cork is made in shape and size resembling brick, which, for partitions and inside walls, are laid up in the same manner as brick with liquid or asphalt cement as a binder for the joints. Cork bricks are also made that are im- pregnated with hot asphalt or pitch so as to surround each par- ticle, the purpose being to produce an article that should be water- proof. This treatment would without doubt decrease the insu- lating value of the cork bricks and its purpose is therefore ques- tionable. HAIR FELT. Hair felt material has very appropriately been termed "Na- ture's Insulation," as there is no question but that nature created FIG. II. — HAIR FELT hair for the sole purpose of protecting life on this planet from the changes of temperature. It is one of the most indestructible materials with which we have to deal, and when properly ap- plied it is one of the best insulators available. Cattle hair as it comes from the tanners is thoroughly washed and air dried, put through pickers and blowers until all dirt, etc., is removed and the hair thoroughly deodorized. It is then put through felting machines where it is formed into sheets of one-quarter of an inch to two inches in thickness, put up in rolls twenty-four inches to seventy-two inches wide and fifty feet long. This felt has the appearance shown in Fig. u. In specifying this mate- INSULATION 65 rial the author requires it to be furnished in narrow widths (pref- erably 24 inches) and applied between furring strips and paper set vertically as indicated in Figure 7. The sheets should run from floor to ceiling continuously and may be held in place by nails driven into side of furring strips at an angle and then bent in as shown in Fig. 12. No nails should be driven directly through the hair felt and papers, as that destroys the air and waterproof qualities to that extent and thereby decreases the value of the insulation. In applying the sheets of hair felt to the W////////////////////////////////////, VJATERPROOF TAPER.' FIG. 12. — METHOD OF APPLYING HAIR FELT. ceiling, it has a tendency to sag. This can be avoided by nailing temporary cross cleats to the furring strips every five or six feet, as the sheets of felt are put into place, and these can be removed as the inside wood finish is put on. If the hair felt is ordered in the proper width for use, there will be very little cutting to be done except to cut off the lengths as needed. The. best method of cutting hair felt is with a long bladed sharp knife or chisel, guided along a straight edge held down firmly; some workmen with accurate aim can do a fair job with a sharp hand axe. Besides being used as it comes from the manufacturer, hair felt is put up in many ways by applying paper, etc., to the sur- face. At present it may be obtained with a waterproof paper on one side put on with a waterproof glue. In some situations this would be very desirable. QUILT INSULATORS. Those insulating materials known as "quilts" are in the na- ture of a felt held in place between two papers and stitched to- gether, and are usually made in one-quarter and one-half inch thicknesses, thirty-six inches wide, put up in rolls of from 100 to 500 square feet. These quilts were originally designed and (5) 66 PRACTICAL COLD STORAGE manufactured for deafening purposes, viz.: to absorb and dissi- pate the sound waves penetrating through floors and partitions in dwellings, etc., where with proper construction they serve both as deafeners and insulators. There are various filling materials used for making up these quilts, such as hair felt, mineral wool, flax fibre and eel-grass, all of which are very durable, each possessing qualities that recommend them for use. The nature of the hair felt and mineral wool has already been touched upon. The so-called flax fibre, recently introduced, is made from flax straw, that has been crushed, picked and deodorized, and the sap or gum re- moved, leaving a light fibrous material that if properly protected makes a good insulator. Eel-grass is used in "Cabot's Quilt" FIG. 13. — CAEOTS INSULATING QUILT. exclusively and has been on the market for a number of years as a deafening material. The quilt has the appearance shown in Fig. 13. This eel-grass, or sea weed, as it is often called, is a long, grass-like material of great durability.* It has great re- sistance to fire, and owing to the large percentage of iodine (common to all sea-plants) which it contains, it is repellant to rats and vermin. For the application of these quilts to cold storage and re- frigerator car construction, they have been made in thicknesses up to one-half inch, and waterproof papers have been placed on one or both sides of the quilt instead of the common building papers. Some makers have coated one side of the quilt with a waterproof asphalt coating, this to be turned toward the damp side of the wall. These improvements have enhanced the value of these quilts for insulating purposes and they compare very favorably with other materials for practical use. * "A sample of eel-grass, 250 years old and in a perfect state of preservation, may be seen at Mr. Cabot's office." — F. 15. Kidder in "Building Construction." INSULATION 67 The common method of applying is to place a layer of quilt between two sheathings of flooring and nail through it, and then apply more sheathings and quilt as shown in Fig. 14. While fair results can be obtained by this construction, it is somewhat impracticable on account of the elastic nature of the quilt, and is also wasteful of lumber. A better method of applying these quilts and saving lumber and increasing the insulating value FIG. 14. — METHOD OF APPLYING CABOT QUILT. would be as recommended by the author and shown in Fig. 15, on following page. In case it is desired to omit the shavings, the wall may be furred with %-inch strips and the quilt then applied, as shown, to the number of thicknesses desired. INSULATING PAPERS. As already stated, the very nature of insulating materials or fillers is their porosity, and therefore air under even a light 68 PRACTICAL COLD STORAGE pressure will flow through them quite easily. To prevent this flow of air and the penetration of moisture is absolutely neces- sary, otherwise the insulation will become damp, and in time al- most worthless on account of deterioration and decay. It is the general practice to use air-tight and waterproof papers on each side of the insulating materials for the purpose of preventing this flow of air and moisture through the walls. FIG. 15.— ANOTHER METHOD OF APPLYING CABOT QUILT. There has been a widespread impression that papers possess a high insulating value, and consequently many expensive and complicated insulations have been constructed, using paper as the chief material. It is now generally recognized by refriger- ating engineers that although paper has some insulating quali- ties, its chief value is in its resistance to the passage of moisture and direct flow of air through the walls. Its use also tends to make an insulated wall more composite without increasing its INSULATION 69 thickness, as it changes the density of the insulation and thereby retards the transmission of heat. Besides the requirements of being air and water proof, papers must be odorless, having strength and durability, and should not be brittle and liable to crack in low temperatures, as this makes them difficult to handle and results in leaky insulation. There are a great many insulating papers on the market, some of which are reliable and durable, but all rosin-sized, oiled and tar coated or tar saturated papers should be avoided on ac- count of their odor, and the rosin-sized papers also avoided on account of the positive certainty of disintegration, because they carry their own destructive elements. It is also advisable to avoid all so-called "coated" papers, that are coated on both sides and have a white center, as they will disintegrate sooner or later, if unfavorable conditions arise. Papers should be selected that have been saturated and thoroughly impregnated with pure as- phalt or similar material or have a center layer of asphalt, as thus they are practically indestructible when used for cold storage insulation; these qualities, combined with the requirements above stated, make them superior to all others for insulating purposes. These high grade papers are more expensive in first cost, but their durability makes them cheaper in the end. As the cost of using good papers is usually less than 5% of the total cost of the insulation, it is poor economy to select an inferior grade. Insulating papers are usually manufactured thirty-six inches wide and come in rolls of 500 or 1,000 square feet. The papers should be applied with the greatest care in lap- ping around corners, etc., all joints should be lapped at least two inches and under severe conditions these joints should be ce- mented. It should be kept in mind that the proper application of the papers is one of the most important parts of the insulating work, because, as already noted, the insulation must be air and water proof to remain efficient for any length of time. If the workmanship is poor, the advantages of using first-class papers are neutralized. WOOD FOR INSULATION. Wood has, of course, played as important a part in construct- ing insulation as it has in general building operations, because of the ease with which it can be procured and worked, together with 70 PRACTICAL COLD STORAGE its strength, lightness and durability. In addition to its general use for floor construction in brick warehouses (except in thor- oughly fireproof structures), it is used for forming the air spaces or filled spaces and inside finish of the insulated rooms. Wood has been regarded as a good insulator, and this belief has, in manv cases, tended to its excessive use in constructing insula- tions, such as, for instance, the use of from six to ten thicknesses of boards in one wall. Considering the greater insulating values of fillers over solid wood, it is becoming the general opinion of most refrigerating engineers that many thicknesses of boards built up with air spaces in such a manner, is not only extremely expensive, but it is not efficient as an insulator in proportion to- the cost and space occupied. One of the chief requirements in the use of wood, already stated as essential to other insulating materials, is that it should be odorless. This applies particularly to the inside sheathing and finish. This requirement restricts the kind of woods available to a very few, of which spruce, hemlock, basswood and whitewocd are the most desirable. Spruce is to be preferred on account of being easier to work and not so liable to have loose knots and shakes as hemlock, but it cannot be easily obtained at reasonable prices in large quantities except in the eastern states and the far west. Hemlock is abundant in all the northern, middle and eastern states, where it is used extensively in all building operations, but it is cross-grained, rough and splintery, and very prone to split when nails are driven into it. It is stated that owing to its splintery nature, hemlock is prac- tically mice and rat proof. White pine may sometimes be used, when the other kinds are not available, but it should be as free as possible from rosin and thoroughly seasoned. For a ware- house in Butte, Mont., designed by the author, it was necessary to use tamarack for the inside finish as the only native wood available that did not have a strong odor, and its use in this case was very satisfactory. Where it is necessary to use a wood that may have a slight odor, it should be given one or two coats of properly prepared whitewash or other deodorizer as soon as the walls are finished. That lumber should be thoroughly dry to get the best results in efficiency and durability of the insulation it is almost unneces- sary to state. If the lumber is even partially green, it carries a INSULATION 71 considerable amount of moisture with it into the insulation, caus- ing more or less injury. The use of under-seasoned lumber should be properly guarded against. In erecting insulation dur- ing cold weather it is very necessary to keep fires going so as to have all materials as dry as possible. This is often neglected. •All boards for sheathing should preferably be dressed and matched, as it gives more air-tight work, and particularly for inside finish, as it has a much better appearance. Rough board- ing may often be used for the interior of the insulated walls where the joints are properly protected, and rough boarding has often been used for inside finish solely for the purpose of giving a rough surface for whitewashing, as it is claimed that whitewash will peel or flake off of a dressed wall. This is, however, not considered a valid reason by the author, as whitewash properly prepared will not peel off. (See chapter on "Keeping Cold Stores Clean.") NAILS. The use of any particular kind of nail may, on first thought, seem to be of little importance, but when we consider that the efficiency of the completed work depends upon every detail of construction and that nails are good conductors of heat, there is no question that the kind of nails and the manner of their use is of some importance. The author usually specifies that "cement coated wire box nails" be used. These nails have a smaller diam- eter than the ordinary wire nails, but the cement coating gives them greater holding power. This fact permits the use of a smaller size nail for the same class of work, for instance : where 8d and lod common nails are used for sheathing, 6d and 8d cement coated may be used for the same work. It is therefore evident that using cement-coated nails not only reduces the heat transmission on account of their smaller diameter, but also on account of being able to use nails one-half inch shorter, as indi- cated above. The cement coating also protects the nails from rusting. COMPOSITE INSULATION. Strictly speaking, all constructions are composite (except solid wood or masonry construction), as they are necessarily made up of materials having different densities and different 72 PRACTICAL COLD STORAGE values as insulators. An English authority divides insulated walls into two classes, which he calls the "forced" and "optional" insulation. The former is of course the masonry wall of the building proper, and the latter the "lining" or material added as insulation. Where the building is a frame structure, as is often the case, the whole wall may be termed optional insulation, because the space between the studding of walls may be insulated with any filling material desired. As already stated, even if the insulating value of one inch or one foot in thickness of this or that material be known, it gives no practical basis on which to design insulations, except as a guide as to what materials may be used. To calculate the value FIG. l6. — INSULATION TESTING APPARATUS. of composite insulations by the use of formulae is extremely inac- curate, as account should be taken of the papers used which have more or less value. It is for the purpose of determining the value of composite insulations that various testing apparatus have been designed by different experimenters. It may not be out of place to describe these brief!}', so as to be able to judge the relia- bility of the results obtained in the different cases. INSULATION TESTERS. The most common and inexpensive apparatus used is a box constructed of the material that is to be tested and provided in- side with a watertight tin box having a drain pipe with a trap INSULATION 73 connected at the bottom, similar to that shown in Fig. 16. Top of box is provided with a removable tight cover. This complete box is then placed in a room where a constant temperature is maintained and a known quantity of ice is placed inside the box. At stated intervals the ice meltage can be determined by weigh- ing the water coming from the ice through the drain pipe in bot- tom. To get comparative results boxes made of various mate- rials, but of the same size and thickness, can be fitted up and all tested under the same conditions. The quantities of ice melted in each case can be compared and the relative efficiency of each material judged. To determine the rate of heat transmission in B. T. units for this kind of tester, it will be necessary to consider time, dif- ference of temperature, square feet of surface in box and ice melted. This can be illustrated by an imaginary test case as follows : Take a tester two foot cube inside measurements with walls four inches thick, the inside and outside temperatures being respectively 32° F. and 70° F. (assuming the inside temperature to be the same as the ice) and the meltage of ice per day (24 hours) is 50 pounds, we then have: Inside surface 24 sq. ft. Outside surface 426 sq. ft. 2)66.6 Mean surface between inside and outside of box 33.3 sq. ft. Difference of temperature between inside and outside of box 38° F. Ice melted per day (24 hours) 5° lbs. 142x50 equals B. T. U. transmitted per day =7100 I 7100 B. T. U. transmitted per sq. ft. per day < — — — = 213.2 B. T. U. transmitted per sq. ft. per hour per deg. difference . ■< „ 2 , = 0.233 Testers similar to the one above described with changes in details, spaces provided for thermometers, etc., have been de- signed with the purpose of getting more accurate results, if pos- sible. Riege and Parker* designed and used a tester which they described as follows : In testing the value of insulating walls or partitions there should be some means of determining accurately the rate of flow of the heat through the wall or partition. This can be done with accuracy in several different ways, though in the following test the apparatus used consisted essentially * Ice and Refrigeration, January, 1895. 74 PRACTICAL COLD STORAGE of a wooden box, a tin box, thermometers, and a pail to catch the drip from the ice, the agent used in cooling. The boxes were respectively forty-four inches and twenty-five inches cube on the inside, the tin box containing the ice to be melted. The wooden box was made of ^5-inch white pine tongue-and-groove boards, nine inches wide, and really was a double box, the boards of the inner one running at right angles to those of the outer in order to make the box as air-tight as possible. The lid of the box, which was twelve inches deep on the inside, had a 12-inch band around the edge where the lid rested on the box, and to make the joinings of the two as air-tight as possible, the edge was lined with felt. Both the lid and the box were then lined with what is known as builder's paper or "sheathing," which secured a still better protection against out- side changes of temperature. The tin box rested on a couple of wooden horses, twelve inches high, so that when placed in position, there was a space of twelve inches all around the tin to the sheathing. From the bottom of the tin box led a tube which passed into an inch pipe, this latter pipe extending through the wooden box, and the lower end being immersed in a can of water, prevented any outside air from entering either box. All fittings were air-tight. Thermometer tubes were let in from the four sides to within six inches of the tin box, as well as a long tube from the wooden box cover through the tin box cover to within a couple of inches of the ice. Before starting a test the ice was allowed to melt until the drip from the can showed a regular flow, thereby allowing the true weight of ice melted during the test to be determined. During a test temperatures were noted on all four sides of the wooden box, also within six inches of the tin box, and also inside the latter, the readings being taken half hourly and the weight of ice melted hourly. When the thermometer tubes were not in use, they were closed with corks. Comparison tests were made of each substance, each test lasting from six to twenty-four hours. Tests were made of air, shavings and cork, first at ordinary temperature and later with a steam coil an inch above the wooden box to represent the effect, when steam was circulated, of the sun on the roof of a storage house. A later improvement on the above described tester, which is used by some experimenters to-day, where simplicity and cost must be considered, is to construct it similar to* a domestic refrig- erator, and about the same size, with an ice bunker and air ducts installed so as to get a uniform circulation and temperature in- side. Small windows with three or more thicknesses of glass are placed in sides of testers to read the thermometers which are hung inside. The heat transmission is calculated in the same manner as described for small tester above. The comparative results that can be obtained with the above described testers are quite accurate when the different materials tested are of the same thickness in each case. But in comparing different thicknesses of material, there is a chance for great error unless the inside dimensions of tester are changed so as to give the same proportionate mean surface. This fact is readily seen if the tester shown in Fig. 16 is taken and the walls made eight INSULATION 75 inches thick instead of four inches. The mean surface of the tester in that case would be 45.3 square feet, as against 33.3 square feet in the first case. This difference in mean surface would favor the thicker insulation when calculated in B. T. U. John E. Starr, in an article on "Non-conductors of Heat,"* describes the testing apparatus he designed and used at that time, which was quite complicated as compared with those above de- scribed, but was no doubt intended for greater ranges of tempera- ture than could be obtained with them. He describes his tester as follows : The writer, in investigating the value of insulating construction, has used a rather simple but effective apparatus for accurately measuring the flow of heat. He has a box carefully constructed and thoroughly insu- lated on the top, bottom and two sides. The two ends remaining (expos- ing an area of something over four square feet) were used as the test ends, and the various styles of construction to be tested were built in these ends. In this way two tests could be made at the same time. Directly against these two ends were placed water reservoirs of thin galvanized iron of the same superficial area as the test ends, that is to say, something over four feet square. These reservoirs were about one inch wide and each held from twenty-five to twenty-seven pounds of water. Outside of these reservoirs was another very thick insulation against the outer air, all except a small opening in the middle of the top for thermometer readings. A steam coil was placed inside of the box, and connected at its inlet with a steam boiler and at its outlet with a steam trap. By regu- lating the steam pressure the interior of the box can be kept at any desired temperature ; and the construction is such that any heat that finds its way into the water must come through the insulation to be tested, and that all the heat that comes through the insulation must find its way into the water, as the water exactly covers the insulation. The tests, there- fore, can be made quantitative, as well as qualitative, by observing the rise of temperature of the water, and taking into account its weight. Readings are taken at regular periods of the temperature inside the box, and of the water in each cap, or reservoir, and of the surrounding atmos- phere. The water caps, however, are so thoroughly insulated from the sur- rounding atmosphere that unless the temperature of the water in the caps rises to a very high degree, and unless the test is of very long dura- tion, only a small amount of heat escapes from the water and passes into the air. The value of the insulation surrounding the caps being known, however, a correction can be made, if necessary, for such escape of heat from the water. What is probably the most valuable and scientifically accu- rate testing apparatus in use was constructed by the Nonpareil Cork Manufacturing Co. at their factory at Bridgeport, Conn. A description of this apparatus was published in Ice and Refrig- eration, June, 1899, and is reproduced here as follows : Their apparatus consists of an insulated room, 12x10x8 feet, the tem- perature of which can be held at any point desired from zero Fahrenheit * Ice and Refrigeration, July, 1891. 76 PRACTICAL COLD STORAGE up, by means of a W. M. Wood compression machine operating with direct expansion. A uniform temperature throughout the room is secured by forced circulation, an electric fan being used to drive the air up over the expansion coils which are inclosed at one end of the room. The air passes out and down through a false ceiling having graduated perfora- tions arranged to allow a uniform amount of cold air to fall in all parts of the room. This is the method employed in various refrigerating plants with entire success, by Mr. John E. Starr. In the center of the room is an insulated box, 3x3x6 feet inside measurement, having one side remov- able. It contains an electric heating coil and a small electric fan arranged to give a circulation of air and insure uniform temperature in all parts of the box. Standard thermometers, both mercurial and recording air pressure, reading 1/10' F., are placed so as to give the temperature of the refrigerated room and the heated box, the readings being taken outside the room. This obviates any necessity of the operator entering the refrig- erated chamber while the test is being made. The Weston standard ammeter and voltmeter measure the electricity supplied in the fans and heating coil, and a suitable rheostat regulates the amount of the current. The method of determining the heat conductivity of any in- sulating construction is as follows : The temperature of the room and box are respectively lowered and raised until they conform to the conditions under which the proposed insulation will be used. Then the amount of heat or electricity supplied to the box is gradually diminished by means of the rheostat, until the point is reached where the temperature in the box remains constant. It is evident that at this point the radiation must exactly equal the amount of heat supplied, or there would be a rise or fall in temperature, as the case might be. After the supply and radiation have been maintained con- stant for two hours, readings are taken every five minutes for three hours more. If they do not vary more than 1/10 of i°F., they are considered practically exact. The average is taken as the permanent radiation of the box under the given conditions. The box contains 100 square feet of surface, measured at the center of insulation, consequently 1/100 of the total radiation is the rate per square foot. This rate being obtained, the removable side of the box is replaced with a side constructed of the insulation whose value is desired. The test is then repeated, and the total heat loss from the changed box will be greater or less, as the case may be. The removable side contains twenty square feet surface, there- fore eighty square feet of the box remain unchanged, and the radiation through this must be the same as before. This amount is at once deter- mined from the previous tests, and the difference between the total heat loss from the box in its changed condition, and this amount must give the radiation through the twenty square feet, comprising the new side which has been put in. One-twentieth of this amount is of necessity the rate per square foot, and this divided by the difference in temperature between the room and box, will give the exact radiation per square foot of surface per degree of difference in temperature. A testing apparatus which has been used by the author is based on the same principles as that above described, but some- what smaller in size and of simpler construction. The tester was built with one side removable and arranged so that any kind of insulating material could be tested in same. This tester was INSULATION 77 placed in a cold storage room where a temperature of 15° F. could be obtained and which was equipped with an air circulating system. The inside of the tester was heated by eight incandes- cent electric lamps, each controlled by a button switch from the /THERtlONETEFL REMOVABLE COVER WITH INSULATION " TO BE TESTED BUTTON .SWITCH FIG ij — cooper's insulation testing apparatus. outside. The temperatures inside of the tester were observed by means of a specially made long-stem thermometer projecting through top of tester and read from the outside. The ther- mometer was graduated to read to 1/5 of a degree. The appa- ratus is shown in Fig. 17. 78 PRACTICAL COLD STORAGE The incandescent lamps used were no and 52 volts of 16 c.p. on a 52-volt circuit. These would give approximately 50 B. T. units and 200 B. T. units respectively per hour, but they were accurately calibrated by a water calorimeter test. This con- sisted of an insulated tank, capable of holding twenty-five or more pounds of water, which was allowed to stand in a constant temperature until the temperatures of the water and tank were equal. Under such conditions each lamp was put in a water- proof socket and tested separately by immersing in the water and noting time taken to raise twenty-five pounds of water 1° F. In this way the B. T. units of each lamp per hour were obtained, and with each lamp controlled separately, the temperatures in tester were controlled at will up to 150° F. Owing to the fact that the life of incandescent lamps is limited, they will, after a certain time, decrease in power. This made it necessary to retest them periodically. The author believes that the results obtained with the above apparatus are as accurate as those that have been ob- tained by other experimenters. INSULATING VALUES OF COMPOSITE STRUCTURES. The results obtained by the different experimenters have been illustrated and published in various trade papers, pamphlets and catalogues. The author has assembled and illustrated these results in the following figures as accurately as information per- mits. Figs. 18 and 19 give the result o PAPER, 5.70 „ , B SPRUCE BOARDS ^-■^W. P. PAPERS ^^^-'BIHCH BOARDS -W.R PAPER. ~~ IlHCH AIR- SPACE ^^^Z.5Y1 4 INCH SHEET CORK ^> 'TfelNCHBOAKP TaiHCH BOAW> 5.30 -B. T. U. TRANSMITTED PER SQ. FT. PER DAY, PER DEGREE OF DIFFER- ENCE OF TEMPERATURE. — STARR'S TEST. INSULATION 81 ■11- ^,^6 INCH BOARD -V" I INCH MINERAL WOOL "ViP PAPER, ^7BIMCH DOAE.D B. T. U. 4.&0 -13- BINCH BOARD | IP. PAPER- | tlHCHMlHEB.AL.WDOU r^^W-P. PAPER. I ^"TblNCH BOARD J .^CINCH BOARD W.P. PAPER. — %INCH BOARD ■— Z.IHCH -MR- SPACE 2-tNCHLlTH "BLOCK. W-P. PAPER. •%tNCH BOARD 3.62. M-79 .<-*6lHCH BOARD — W.R PAPER- — J /6 INCH BOARD — eVlILL 3HAVING.S }»■" -78 INCH BOARD -W.P PAPER. -% INCH BOARD Dr.y155. 5ame a.ishtly Moist 1.80. Same IkMp £30. -15- 6 PATENTED 3ILICATED *5TRAWBOARD AIR CELL FINISHED INSIDE --%, INCH BOARD --PATENTED CEMENT >ZA& _-- TbINCH BOARD *•** W.P PAPER Z'CALCPMED PUMICE -X^W.P. PAPER. ""?B INCH BOARD >33e> ,^-7aiHCHB0AKD W.R PAPER- ^--78 INCH BOARD -tf*»." ~~-| INCH PLAT FIBER sN> N REFR CAR LINING \'W p PAPER. T6INCH BOARDS £.30 -le- af „.7felNCH BOAR.P r_-W.RPAPER. ---3INCH SHEET COB* W.P. PAPER. -7B1NCHB0AR-P ^Z..10 % INCH BOABP P. PAPER. — 781NCH OOAR.0 'QRAHDLATED COR.K INCH BOARD -WP. PAPEP- ~?6INCH BOAR.D -1.70 FIG 19.— B. T. U. TRANSMITTED PER SQ. FT. PER DAY, PER DEGREE OF DIFFER ENCE OF TEMPERATURE.— STARR'S TEST. (6) -w. . ,. -% INCH D.tM. SPRUCE »" W.F. PAPER. ^\-i"N.P.5.C0EK ^^-W.F.PAPEE. ~,%INCH D.4M SPRUCE __J% INCHTHM. SPRUCE ~~ -W.PPAPER. —Z INCH N.RS. CORK. -WP PAPER. ~~7b INCH D.»M. SPRUCE B. T. 3X5 2.60 " 5 " ltv s - = -2 _' . SHE- ,Jb|NCHD«M. SPRUCE -Wf PAPER — S INCH N.RS. COER -- W P PAPER. —7a INCH BtM.SPEUCE ^— ^_- -%1NCH DtfM.SPRUCE 3S?— - -W.P PAPER Bg~C—-7k INCH DIM. SPRUCE k£j>fO~-| INCH NPS.CORK. ■1- ^W.R PAPER. i D.tM. SPRUCE _ _-& INCH 0,«H. SPRUCE £~- — W.PPAPER. XCZ*~y& INCH DaM. SPRUCE ~ W.P PAPER. ^TfelNCH SPRUCE 3.10 ____-% INCH D.tM.SPRUCE ~'~- W.P PAPER ~ ~% INCH D.tttSPRUCE - ^CMINCH AIRSPACE Vlffi PAPER. ^■jfe INCH D.«M.5PRUCE ^.--%INCH D.*M SPRUCE --VJ.R PAPER. 1 INCH AIR SPACE ' ^8 INCH DIM. SPRUCE W.PPAPER. " INCHD.TM.3PRUCE Ol INCH AIRSPACE S'WP.PAPER 78 INCH D.*M. 5PRUCE \\ \i INCHD.tMSPRUCE W.PPAPER 2. INCH AIR. SPACE '^'BOARDS * W.P PAPER -Z. INCH AIRSPACE VBOARDSf PAPER -z. inch air. space k boards tpaper. inch Air space %'D.iM, SPRUCE *WPPAPEE ,. %DtM SPRUCE *WP PAPER- IINCH AIRSPACE ... 7&"D.t-M. SPRUCE *W.R PAPER I'lNCH AIR SPACE 76" DtM. SPRUCE *W.P PAPER • — IINCH AIRSPACE — -7a*DlM.3PR0CEtViPPAPER yz.no •ig- ezacz ,- -Ts INCH D,«M. SPRUCE -. W.PPAPER FIG. 20. — B. "*~-~ 1 INCH PUM1ST0NE V ^S^~~W.P.FAPER M0I5T Z ~~7bINCH D.tM.SPRUCE J T. TJ. TRANSMITTED PER. SO. FT. PER DAY, PER DEGREE OF DIFFER- ENCE OF TEMPERATURE. — NONPAREIL CORK MFG. CO. INSULATION 83 TiQ l^^S^ti.V^^^^^^^^-i^i^N^^'-"^ W.P.PAPER -W ' '^^^^^m^^m^M^m^JM^^ ^-1 INCH ftft -R , ■^a^SW^h^W^ — -?B INCH DtM I _--7aiNt.. DtV ..SPRUCE ^ W.P.PAPER ■FSCORtt -P/-CE SPRUCE ^~-7B|NCHD+ri.3PR.UCE B. T. U. l.£0 ---/klNCH D.tM.5PBUCE W.PPAPER- 3INCH H.RSCOBK. 2.IHCHK.R3 <■ ,, 1 INCH AIRSPACE j^H- %IHCH D.tM. SPRUCE AHDW-PPAPER- - .90 _-^7B D1M.SPB.UCE W.P PAPER- 2. INCH H.RS CORK. ; — -I INCH AIRSPACE ■-.ye INCH DtttSPRUCE AND W.P PAPER. Z.10 Z..Z.0 &i*To Cub.Pt %INCH D.+M.SPRUCE ?^ W.R PAPER, ^-%IHCH D.+M. SPRUCE BINCH ^P-AM COfUC _----%JNCH D.+M. SPRUCE ^ W, P PAPER- 76 INCH D+M.SPR.UCE 1.9 8i*ToCuB.Pr. -&INCH D.iM.SPEUCE AND W.R PAPER -—I INCH AIR. SPACE ■"""--WWlSPtUCEtWRMPEI!. 4INCHCjRAN.CC.uk. T&'D.tNSPRUCEI-WPAPER. _ — I. INCH AIE. SBACE ye 'W M. SPEUCE « W.PFWPER -1.15 -%D.m3PEUCE -W.P PAPER. -31NCH N.RS.CORK. - 1 INCH AIE. SPACE -%" D.trtSPRUCE *W.PP/>PEE hnp FIG. 21. — B. T. U. TRANSMITTED PER ENCE OF TEMPERATURE. SQ. FT. PER DAY, PER DEGREE OF DIFFER- — NONPAREIL CORK MFG. CO. B. T. U. -33CRATCHE0 HOLL'OW TILES _4*SPACE ril_LED WITH MIMEB.AL WOOL ~3"3CRATCHED HOLLOW TILES ..CEIIEnT PLASTER. Wall Construction -FTREPRoor CONCRETE TLOOO. 3'DOOK.TILES «'DB1 C1HDCP.ni.LINO ., DOUBLE SPACE HOLLOW TILE ARCHES — CEMEHTPLASTER Tloor. Construction -HkEPRoor "Wall Construction -Wood AIR SPACE -■"JfelHCH D 1M. BOAR.P3 ^WATERPROOP PAPER. •+'3PACE FILLED WITH MTMERAL. WOOL — 1 AIR SPACE ^WATERPROOr PAPERS ^-TklNCH D.fN. BOARDS „^3IDINa " WATERPROOr PAPER 7b INCH BOARDS it 6'3T UDS - 16" 0-C . ^YfilNCH B0ARD3 --WATERPROOF PAPER 3PACE FILLED WITH ^£5^'-- ""MINERAL WOOL ~ Kj. ^i'AIR. SPACE ^3l16 ■4X1 3-46 £.05 %IHCH D.ttT. BOARDS — - fclNCHD.rft BOARDS -TfelNCH D.TM.BOARP3 SlNCH D>rt BOARDS --W.P.PAPEB. "~~-%LNCH D.tM.BOARDS 4 INCH MILL 3HAVINQ3 11.06 Z.€>1 - .->-;-■■■■' .-—^INCHni-M. BOARDS r^j-y^ 3 ^ — -w.rpapeo. — - — &INCH D.tM BOARDS fclNCHD.t-M. BOARDS ] — -W.P. PAPER- I ;>3IMCHHAIR.PELT-|3HECTJ > \&Q ^--ftlHCH D.tM. BOARDS C W. P. PAPER. IlHCH HAIR- TELT *' — W.P- PAPER. "^-TblHCHtM-M.B&ARRS ■ j*- IlHCH SHEET CORK. ^-^T— -W.P. PAPER. -■ """fclHCH H*K. BOARDS ^ % IHCH RtK BOARDS * W.R PAPER. -— llMCH AIR 3PACE - -W.P. PAPER. ~"~7blHCH MM BOARDO ■4.91 i.n 9.12. IG, 23.— B. T. U. TRANSMITTED PER SQ. FT. PER DAY, PER DEGREE OF DIFFER ENCE OF TEMPERATURE.— COOPER'S TEST. si-; PRACTICAL COLD STORAGE INSULATION 87 .00 ft' or « ^12; C Q l.- or "Iff \\ 0-= 7 a. Z> ,o& £4 ^ V\ \ Ul a. u*i a: X ft u I U ,0f) § fe ^x EC U Q. E ,^ L. \X [*&i p:u±iwsNvyi '?ni'g INSULATION 89 thick. The vertical distances in all of the similar diagrams represent the B. T. U. transmitted per square foot per hour per i° F. difference in temperature between the inside and outside of the wall, and also the equivalent pounds of ice melted per square foot per twenty-four hours for a difference of a little over 59° F. Fig. 26 shows a similar curve for a partition of typical construction (see Fig. 27), with the thickness of shavings varying from two to twenty-four inches. B.T.U-1402. ICE =1.402 //jvx ^K\ s i Z u UJ N y, & in < 1 i in < p i B.T.U.=.0959 ICE = 0.959 B.T.U.=.07Z3 ICE -- 07Z°> BT.U.-.0587 ICE =0.587 I"-- — — 1 1 1 B.T.U.= 076 ICC = 0.76 PAPER /AIR SPACES FIG. 27.- -PARTITION OF SHEATHING AND AIR SPACES SHOWING RATE OF HEAT TRANSMISSION. — STODDARD. In Fig. 27 are shown partitions made up of sheathing and with one, two, three and four air spaces, and also one made up of sheathing and paper with nine air spaces, and the rate of transmission of heat through such insulation is given in B. T. U. and ice melted. In Fig. 28 is given the actual thickness of different partitions packed with various insulating materials of such a thickness that all of the complete partitions shall be of the same insulating value. There is also shown one made up of sheathing with air spaces. From this is seen how much more space is taken up by one form of insulation than by another. 90 PRACTICAL COLD STORAGE An examination of Figs. 27 and 28 will show the comparatively small value of air spaces for the purpose of insulation, and it may be stated, that, for this purpose, a wide air space has no greater value than a narrow one, and that any space over one-half inch in width, if it can be HAIR FELT GRANULATED CORK ^■ J _'','j, i i '.-'-.---.^< l .S- : -.-/ fc5 4l',.--^ - , - v -. tui ■Jp*&?S,?S-. vNy-r^vC.-W -7/&" SPRUCE SHEATHING B.T.U. .0+83 ICE 483 ?S"5PRUCESHEATHIN& FIG. 28.— RELATIVE THICKNESS OF PARTITIONS PACKED WITH VARIOUS INSULATING MATERIALS. FOR CEILING OF AND ICE HOUSE. MINERAL WOOL OR CORK a"TH)CK.OF T. & G. BOARDS air - PArt PAPER BETWEEN \ COLD STORAGE ROOMS ~THICK.OF T. St Q. BOARDS " " PAPER EET'.VEE ICK WALL TO BE WELL COATEO WITH ?;7CH a"AIR SPACE 2"THICK. of t, a. g. boards PAPER BETWEEN AIR SPACE FILLED WITH MINERAL WOOL OR CORK AS SHOWN a'THICK. OF T. 6. G. BOARDS ■3" " ' " PAPER BETWEEN !' AIR SPACE FILLED AS ABOVE AS SHOWN -a"THICK. OF T. A G. BOARDS PAPER BETWEEN FOR WALL OF v COLD STORAGE ROOM r AND ICE HOUSE WHEN MADE OF BRICK. FOR INTERMEDIATE FLOORS. a B THICKN ESSES OF T. * G. BOAHDB " " PAPER BETWEEN 4"MINERAL WOOL OR CORK 3THICK. OF T. A G. BOARDS 1 l( PAPER BETWEEN MINERAL WOOL OR COHK FOR PARTITION WALLS. a "THICKNESSES OF T. J G. BOARDS * <■• n ", PAPER BETWEEN 'AIR £P>CE FILLED AS SHOWN ■z'THICK. OF T. i. G. BOAROS 9" " ■■ ' " PAPER BETWEEN 2"A1R SPACE FILLED AS SHOWN a"THtCK. OF T. & a. BOARDS " ■' " PAPER BETWEEN MINERAL WOOL OR CORK FOR GROUND FLOORS. ICK. OF T. A G. BOARDS " * PAPLR BETWEEN a'AIR SPACE 2"tH(CK. OF T. 4 G. BOARDS 3 " ii .( PAPER BETWEEN MINERAL WOOL OR CORK X a SHELVING a"x a" STUDDING FIG. 29. — AIR SPACE INSULATION. — FRICK CO. 92 PRACTICAL COLD STORAGE kept dry, will be of greater value if filled with an insulating material as good as mill shaving's, than if left as an air space. AIR SPACES. It is evident from the results shown with the various con- structions, that those built up out of wood boarding and air spaces, or air spaces formed with battens and paper make the poorest showing when the space occupied and cost in labor is taken into consideration. The author considered the one-half inch air spaces formed by battens and paper as shown in his tests to be efficient until practical experience and the tests conducted by him proved otherwise. The workmanship in building such spaces is usually poor, as unusual care, not appreciated by the average workman, must be taken so as not to puncture them when under construction. Air space construction is difficult to erect so as to be air and moisture proof. Another extensive use of air spaces has been between the brick wall and the insulation, as shown in Figs. 25 and 29. The alleged purpose of its use at this point has been, first, proof against moisture entering the insulation; second, for the insulat- ing value it may have. With the growing disbelief in the use of air space construction, this second purpose can be considered of little value. The prevention of moisture entering the insula- tion from brick walls by the use of air spaces is only partially true, as may be readily understood. The moisture will enter the air space and will eventually affect the insulation more or less. There are sometimes local conditions that would warrant the use of an air space between the brick wall and insulation, but in the opinion of the author, such design should be avoided wherever possible by waterproofing the brick wall and placing the insula- tion against the waterproofing. This method saves both space and material for the same insulating efficiency obtained. The question of the amount of space occupied by the insulation is of much importance, as it represents a certain money value, both in first cost and as storage space, and it should be the designer's aim, within practical limits, to use the best insulation and that requiring the least space. TYPES OF INSULATION. Fig 30 illustrates a construction used to a great extent by the author in his cold storage work. The inside of the masonry INSULATION •Plan or Insulation- FIG. 30. — COOPER'S DESIGN FOR INSULATED CONSTRUCTION. 94 PRACTICAL COLD STORAGE 7& INCH D.ttt BOARDS' j' ^— _i"lTINERAL WOOL BLOCK^ CORK OR HAIR. FELT PAPER.-- 7 /&3VRF. BOARDS Z"*lo"3TVD,3- FILLED WITH SHAVINGS ;// / 7&INCH D.*■ ;-'->--';•■. "J &£ '.■'■i - -" -J_-':- : <''<"--:. ; '.;," '.'- ; . '('-■'- 'Ak ■;,V i 5^= ----- ■» ■:;■.:■•-•■:■:>--"--.'.' J. — wJ FIG. .39. — CORK BRINE PIPE INSULATION. and if the covering is poor and not well protected on the outside from air leakage, a dripping and soggy condition is sure to follow each time the cooling agent is shut off. If this condition is once obtained the value of the covering is permanently impaired. There are some pipe coverings on the market, especially suit- able for brine piping, made of cork or mineral wool in block form in the same manner as already described for wall insulation, and are made sectional to fit any size pipe or fitting, having the appearance shown in Fig. 39. Some of these sectional coverings are provided with canvas cemented to the sections with ample lap at the joints, and these laps are cemented together as the sec- tions are put in place. Directions for putting 011 are usually sent with the material by the manufacturers. Hair felt is also a good material to use if properly applied, as indicated in Fig. 40, and can be handled very well, if cut in lengths of five or six 'feet, INSULATION 105 wrapped around the pipe, and thoroughly wired with galvanized or copper wire. If a second layer is to be put on, waterproof paper should be put between the two layers and wired on, and the second layer then applied in same manner as above. The outside layer should have waterproof paper wired on and then covered with strip canvas, binding it on spirally with a good lap at the joints. The canvas must be bound on tight. The covering should then have at least two coats of a good elastic waterproof paint. It is of primary importance that the pipes should be dry and should be given a coat of paint before covering is put on. The •WATERPROOF PAINT OKI PIPE ■1INCH HAIR. FELT -WATERPROOF PAPER 1 INCH HAIR FELT -WATERPROOF PAPER .CANVASjCOATED WITH WATERPROOF PAINT' FIG. 40. — HAIR FELT BRINE PIPE COVERING. author recommends that the layers of covering should be thin, not more, than one inch in thickness, and that at least two thick- nesses be used, having waterproof paper between each layer with cemented joints, so as to insure the air-tightness of the covering. For brine mains laid under ground, through brick walls or up through partitions, a covering of granulated cork mixed with hot pitch or asphalt is best, as described under cork materials. This method was used by the Quincy Market Cold Storage Co. of Boston, Mass., in running a street pipe line from one of their buildings to the other. The pipes were laid in creosoted plank boxes of proper size to permit sufficient space around them, and the mixture of cork and pitch was then poured in. 106 PRACTICAL COLD STORAGE Fig. 41 illustrates a form of tunnel for underground brine pipes that has been used by the author. In this case, as shown, the tunnel was constructed of brick, waterproofed both inside and outside and the top constructed so as to be removable in case of necessity. The brine mains inside were covered in the usual way, leaving an unfilled space around them in the tunnel. WATER AND DAMP PROOFING. The results of the penetration of moisture into the insula- tion has already been discussed under the various sub-heads ; and the functions of waterproof paper in the interior of the insulation /COATED WITH HOT PITCH--. FIG. 41. — TUNNEL INSULATED CONSTRUCTION. to stop this moisture, should by this time be pretty well under- stood. But the penetration of moisture through the masonry walls to the insulation must be prevented by special treatment. The tendency of masonry to absorb moisture is fully recog- nized and provided for in the building trades. It frequently hap- pens in heavy and driving rain storms, of some duration, that the water will be driven through a 9-inch and even through a 13-inch brick wall. This is counteracted in general building operations, if it is desired to plaster on the inside of the wall, by constructing a 2-inch air space in the masonry wall. This space will prevent the passage of moisture sufficiently so as not INSULATION 107 to damage the plaster. A second method is to line the inside of a solid masonry wall with hollow brick or porous terra-cotta blocks. The third and most common method is to form an air space on the inside of the wall by vertical furring, and the lath and plaster is then put on. All of these methods have been used in cold storage warehouse construction, especially the last, as has been shown by the illustrations given. Basement walls are usually coated on the outside with cement and pitch or asphalt to prevent the moisture in the soil from penetrating to the inside. If the soil is very wet and there is danger of the water level reaching above basement floor at some periods of the year, as is often the case in some localities, there should be a dampproof course extended under basement floor, through the masonry walls and up on the outside of them to grade. This work belongs to building construction rather than to our present subject and it is therefore unnecessary to treat of it in detail. The position of this damp course is indicated in Fig. 30- The common method of protecting the insulation from the moisture in the masonry walls is to coat the walls on the inside with various preparations, such as paraffin, pitch, asphalt, etc. These are usually put on hot in a liquid state. No preparation having a strong penetrating odor, such as coal tar, should be used, as it is liable to taint the goods in storage. Pitch, if prop- erly put on, makes a fair coating, but on account of its quick hardening and brittleness, it is very difficult to apply in cold or even cool weather, and when cooling it will contract and fine cracks will appear running in every direction. To avoid this, the roofing men will mix coal tar with it to give elasticity, but it is then, of course, unfit for the inside walls of cold storage rooms on account of the odor, as stated. The best material for coating inside walls is pure asphalt, and it is specified almost exclusively by the author for this pur- pose. This material is odorless after it is applied, the odor given off when subject to heat is not penetrating and quickly disap- pears. Unlike coal tar or pitch, which are products of distilla- tion from gas works, pure asphalt is a natural mineral bitumen, and although it is similar in appearance to pitch, it is not so dense or brittle and it has sufficient elasticity so that it will not 108 PRACTICAL COLD STORAGE crack when cooling. Besides the commercial paving asphalts which are very impure, there are also refined asphalts on the market which are claimed to be over 90 per cent pure. These are the product of distillation from the oil wells of Texas and Cali- fornia, and because they contain a higher percentage of bitumen are more elastic than the paving asphalts. Asphalt is difficult to apply to cold storage walls on account of quick hardening, but not so much so as pitch. The chief difficulty, especially in small cities, is to obtain a pure asphalt and also to get workmen who have had experience in applying it. The local roofing men have little or no need of pure asphalt, as the common material for flat roofs in this country is pitch and coal tar, and consequently they do not carry asphalt in stock. In fact, man}'' of them are under the impression that asphalt, pitch and coal tar are the same thing and will attempt to use the latter materials when asphalt is specified. The commercial paving asphalt comes as a solid cake in barrels weighing from 500 to 550 pounds and containing, when melted to a liquid, about fifty gallons. The refined asphalts come also in 250-pound barrels, containing twenty-five gallons. As- phalt is melted in large kettles, such as used by roofers, without the addition of any oils or coal tar. Care should be taken not to boil the asphalt, as its natural oils are thereby evaporated, and when cooled down it will become more brittle. This mistake is very likely to be made by the ordinary roofer, because asphalt melts and boils at lower temperatures than pitch. The hot asphalt should be applied to the surfaces with string mops to get the best results, the process is slow and tedious on account of the heavy consistency and its quick cooling. The surface should afterward be examined and all holes and crevices pointed up with asphalt. If the walls are dry and the weather warm, a gal- lon of asphalt will cover about thirty square feet of ordinary brick surface ; in cold weather a gallon will cover about twenty square feet, or 6,000 and 4,000 square feet per ton, respectively. Where the walls are very rough or constructed of rubble masonry the asphalt coating will not cover much more than 3,000 square feet per ton. The surfaces that are to be coated must be free from frost or ice, and should be thoroughly dry to obtain the best re- sults. INSULATION 109 While a good coating of asphalt on inside of wall will pre- vent moisture from reaching the insulation, it does not water- proof the brick wall itself. Brickwork full of moisture is a much poorer insulator than when dry, and as we should get the great- est insulating value possible out of the construction, it is evident that the outside of the walls should also be waterproofed. There are a great many preparations on the market that are being used for waterproofing external walls with more or less success, but as they will all oxidize and disintegrate in time, the coating has to be renewed at intervals to prevent the absorption of moisture. The coating may receive proper attention when applied for the first time, just after the building is erected, but it is very likely that necessary future coatings will be neglected or forgotten; on this account it is not safe to rely upon the outside coating only, the inside walls should also be waterproofed as indicated above. Boiled linseed oil is often used on external walls with very good results. If three coats are first given, one coat applied every three to five years thereafter will be sufficient. The oil does not change the color of ordinary brickwork to any extent, but tends to give it a darker and richer appearance. White or red lead, ground in boiled linseed oil, is more durable than the oil alone, but it entirely changes the appearance of the building and in most cases would not be permissible on that account. New work should not be painted until the walls have been finished two or three months, and at least three coats should he given the first time. The above two preparations are probably as good, if not better, than any of the patented prep- arations on the market. Cabot's Brick Preservative, made in Boston, Mass., has been used in general building operations as a waterproofing quite extensively, and, it is claimed, with good success. This prepara- tion is made both colorless and with a red color, so as to be adapt- able to any color of brick, and it is applied with a brush in the same way as oil, no heat being necessary. Mr. Stoddard, in his paper on "Insulation," previously re- ferred to, describes in detail tests on the waterproofing of brick, using various preparations and materials. These tests are about as complete as anything that has been attempted in this line, and being pertinent to the subject, are given in full, as follows: 110 PRACTICAL COLD STORAGE During the summer of 1899 a large variety of paints, oils, varnishes, cements and so-called waterproof coatings were tested for a cold storage company in the hope of finding some coating that would make waterproof and airproof the brick walls of its warehouses. The tests were made with quarter bricks with good, fair surfaces, free from large holes, and, as nearly as possible, like those used in the exterior walls. Quarter bricks were used instead of whole bricks, so that sensitive balances could be used for the different weighings. All weighings were made to within one- thousandth of a gram. The results of the more satisfactory tests are tabulated below, and besides these, many other tests were made, but they were either unsatisfactory or the materials tested of no value for the desired use. The quarter bricks to be tested were immersed in water of a temperature of about 70°. the brick being placed on its side, with one inch of water over it. Weighings were made as follows : Of the brick before coating. Of the brick after coating. Of the brick after immersion 24 hours. Of the brick after immersi6n 48 hours. Of the brick after immersion 72 hours. Of the brick after immersion 96 hours. Of the brick after immersion 120 hours. At the end of each twenty-four-hour period the quarter bricks were taken from the water, the outer surfaces carefully dried by cloth and blotting paper, and then the bricks were immediately weighed before any evaporation could take place from the pores of the brick. This was repeated in most of the tests until the bricks had been immersed for a period of 120 hours. After this continued immersion the bricks were taken from the water and their surfaces examined in order to see what change; if any, had taken place in the coating. In some cases the coating had softened, in some shriveled, and in one case the coating, naphtha and a paramne-like substance, which before immersion was evidently well into the pores of the brick, had gradually worked out into the water. The nature of the substances tested varied greatly. Some were in the nature of paints and varnishes, and were retained mostly upon the surfaces of the bricks. To this class belonged the materials used in tests marked A, B, D, G, L, O, P and Q. Other substances were more in the nature of a paste or coating applied upon the surface of the bricks. In this class may be included the substances used in tests marked C, I, K, N, R, S, T and U. Another class of substances was supposed to soak into the bricks, and by filling the pores exclude moisture. To this class be- longed the substances used in tests E, F and J. Other coatings consisted of two substances, which, when combined, were supposed to form an insoluble compound or compounds which would fill up the pores of the brick. The tests of this class are marked H, M and V. Some substances which were submitted for test could be applied to the bricks only by soaking, and so were not available. Some bricks offered for test were soaked full of the so-called waterproofing, and of course would not absorb water or anything else while in that condition, as the pores of the brick were already filled. Many resins, gums and oils were tested, but were of no practical use. Pitch, asphaltum, etc., were objectionable, because of their odor and color. The results of the tests giving the most favorable results are as shown in following tables : In regard to the result of the tests it is worthy of remark that some of the substances that have been considered as among the best waterproof materials proved to be either of little value or very inferior to some of the other substances. INSULATION TESTS OF WATERPROOFING BRICK. Ill 1 2 3 4 5 6 7 8 9 10 11 12 WEIGHT — GRAMS INCREASE IN WEIGHT BY ABSORPTION OF WATER COMPARED TO BARE BRICK S « O 'u « S3 M u CO. V o u a as o U 03 a 's u 01 pu O to 1- 3 O X 1-1 p O N U a o X \o U P o X o N 6 £^ ** ES S — ffl 6 0. ^ A B C D E F G H I J K L M N P Q R 630.32 556.71 578.43 527.80 616.10 633.80 584.40 499.52 504.12 666.94 607.29 519.68 652.50 510.20 570.87 496.20 502.87 639.10 571.11 581.92 537.70 637.60 706.87 588.92 551.00 523.40 670.07 610.90 527.34 692.99 529.10 586.20 503.00 515.12 543.60 602.20 606.31 581.16 621.85 8.78 14.40 3.49 9.90 21.50 73.07 4.52 51.48 19.28 3.13 3.61 7.69 40.49 18.90 15.33 6.80 12.25 1.39 2.59 0.60 1.88 3.49 11.53 0.77 10.31 3.82 0.47 0.59 1.48 6.21 3.70 2.69 1.37 2.44 0.30 1.39 1.15 1.00 2.10 4.75 4.88 7.30 3.73 20.33 7.00 3.76 24.78 23.10 26.98 24.85 29.08 3.72 3.10 2.35 6.46 21.15 2.18 5.55 12.13 7.48 9.70 6.33 21.13 8.60 5.78 28.00 30.70 5.00 5.55 4.69 9.69 29.60 1.10 2.16 3.25 2.88 7.15 12.83 9.68 11.30 21.63 9.30 27.16 23.80 28.00 28.75 31.28 6.15 7.35 8.07 12.69 31.02 "i'M' 3.49 4.00 11.43 13.30 12.12 23.13 12.68 28.71 7.15 9.20 10.21 15.64 1.50 2.89 5.13 5.10 9.99 14.13 14.38 15.32 15.63 21.83 21.72 28.24 23.72 28.70 28.72 32.03 1.63 3.11 1.14 2.84 5.11 13.75 3.23 13.36 6.93 3.94 4.19 5.66 10.53 8.35 7.71 7.16 8.85 0.24 0.52 0.89 0.97 1.62 2.23 2.46 3.07 3.10 3.47 3.59 4.18 4.33 4.65 5.03 5.79 6.37 •1.32 S *1.53 T *1.68 U *2.69 V 32.15 *5.17 w X Y Brick 489.04 21.26 39.69 39.69 42.43 *8.68 * Compared to coated brick. 1 gram equals 15.43 grains; 28.35 grams equals 1 ounce avoirdupois. KEY TO TESTS OF WATERPROOFING BRICK. A. — Bay State air and waterproofing 3 coats. B.— Red mineral paint, ground in oil 2 coats. C. — Spar varnish with plaster of paris 2 coats. D— Spar varnish 2 coats. E— New York sample, No. 2 Soaked. F. — New York sample, No. I Soaked. G.— Shellac i coat. H. — Portland cement, I coat; soap and alum, 3 coats. 4 coats. I. — White enamel paint 3 coats. J.— Paraffine in naphtha 3 coats. K.— Hot paraffine 3 coats. L.— Water paint 3 coats. M. — Portland cement mixed with Ca Ci 2 , 1 coat. Water glass, 3 coats 4 coats. N. — Portland cement 2 coats. O.— Black varnish, No. 2 3 coats. P. — Spar varnish J coat. Q.— Black varnish, No. 1 3 coats. R. — Waterproofing, No. 1. S— Waterproofing, No. 4. Similar to "R." T.— Waterproofing, No. 3. Similar to "R.^ U.— Waterproofing, No. 2. Similar to "R." V.-^-Bi-chromate potash and glue— exposed to sunlight. 112 PRACTICAL COLD STORAGE The Sylvester process, H, soap and alum, proved to be of little value, even when applied to a surface made as smooth as possible with Portland cement. This process was also tried without the cement, but was even less effective. Hot parafnne has often been used to waterproof walls; but, under the conditions of these tests, it proved to be very far from waterproof. Portland cement is another substance which did not prove to be as good as its reputation. Of all the materials tested, those used in tests A, B, C and D ren- dered brick, to which they were applied, more nearly waterproof. Spar varnish, used in tests C and D, was very good under test; but it is a very expensive material, and will withstand exposure to the weather only for a rather limited time. The material used in B was a common mineral paint ground in oil. It was very good under test; but the best authorities on paint predicted for it a very short life in actual use, as it would disintegrate after a short time by the oxidation of the oil. The substance used in test A not only proved to be the best water- proofing substance of any tested, but it seems to have all the qualities necessary for the coating of the outside of brick walls'. It is moderate in price, and is easily and quickly applied, being put on with a brush the. same as a varnish or paint. When applied to a brick wall, it forms a glossy, hard, transparent coating, and, instead of defacing the wall, it greatly improves its appearance, making the common brick look like enamel or glazed brick. The substance is a specially prepared and highly oxidized oil that has been and is used in the best varnishes. As it is thoroughly oxidized in its preparation, exposure to air should affect it but little, and it should not need to be renewed for many years. The brick walls of a number of large warehouses were coated with this sub- stance one and two years ago, and the coating is apparently as good as when first applied. One gallon will cover from eighty to ioo square feet of surface with three coats, the first coat taking considerable oil, but each successive coat taking less. A brick wall should be as dry and warm as possible when the coating is applied. It should not be applied to a damp wall just laid, or when the outside temperature is below 40 P. This oxidized oil is known commercially as "Bay State Air and Water- proofing." If the coatings of this substance continue to wear as well in the future as they have in the past two years, the substance will prove of the greatest value for airproofing and waterproofing the brick walls of cold storage warehouses. Any efficient waterproofing that can be applied to the outside surface of a cold storage warehouse is of the greatest import- ance, as there is where the entrance of moisture would best be stopped ; but this outside coating should not be depended upon alone to prevent the entrance of moisture into the warehouse, and there should always be inner layers of some air-tight material, like an air-tight paper, with the joints cemented. If we make use of a durable insulating material of good efficiency, apply it carefully and of a proper thickness, and make it air tight and moisture proof, we have done all that is practical to well insulate a cold storage warehouse. A better method than using preparations will, in the opinion of the author, be used in the future for waterproofing external walls. This is to face them with glazed brick or salt-glazed terra-cotta blocks, laid with thin joints or rich cement mortar. The glazing is absolutely waterproof and would last for an in- INSULATION 113 definite time, but the present cost of glazed brick would make their use almost prohibitive, as they cost from $80.00 to $100.00 per thousand. Glazed terra-cotta on tile in the form of hollow building blocks can now be obtained, and are used as a facing for outside walls in the same manner as pressed brick. In this position these blocks, if properly laid, will practically prevent the absorption of moisture, and would cost about the same, laid in the wall, as selected common brick. COST. There are very little reliable data available on the cost of con- structing insulation. This is owing mostly to the fact that this kind of construction is comparatively new in the building trades, and is usually done by the cold storage men with day labor. As a rule no separate accounts of costs are kept, as it is not apparent to the owners what future service such information would yield — they do not expect to build any more cold storage houses. There is also the variable factors of labor and material which may affect each locality differently, often to the extent of 50% difference in cost. This is of course true of all building operations, but especially so of constructing insulation, as the work is new and unfamiliar to workmen generally. All these conditions make it difficult to determine the cost of any particular insulation, with- out knowing exactly the conditions of each individual case. The advantages of sufficient and properly constructed insu- lation will usually appeal to the prospective cold storage man until the question of cost is brought up. It is the mistaken idea in general that when the building proper is finished, the greater part of the investment necessary for a complete cold storage house is expended. The construction of a cold storage house may be divided into three general operations; first, construction of the building proper; second, insulation; third, machinery or cooling apparatus. The additional cost of the insulation may generally be taken as one-half to two-thirds the cost of the build- ing proper. Generally speaking, the cost of insulation, erected in place, for temperatures of 30 F. down to 0° F., will be from about 25 cents up to 50 cents per square foot, in proportion to the above temperatures. The Nonpareil Cork Manufacturing Co. gives the cost of the construction, shown as style No. 20 in Fig. 21, as (8) 114 PRACTICAL COLD STORAGE about 22 cents per square foot; that shown as style No. 13 in Fig. 21 as about 38 cents per square foot, and that shown as style No. 16 in Fig. 21, as about 48 cents per square foot. A construction shown in Fig. 24, with air space next to the brick wall, four %-inch boards and twelve inches of shavings, will cost from 20 to 25 cents per square foot. A construction shown in Fig. 30, with eight inches of shavings and two inches of hair felt, sheet cork or mineral wool blocks, may be constructed for 25 to 28 cents per square foot. This construction is suitable for tem- peratures of from 30° to 35" F. This construction shown in the lower part of Fig. 30, which is suitable for a temperature of 20 to 25° F., may be constructed for 28 to 32 cents per square foot. A construction of the same character suitable for tem- peratures of from 5" to io° F. may be built for about 40 cents per square foot. Referring to the five constructions shown in Fig. 28, giving the same insulating value for various thicknesses of different materials, and comparing the hair felt with the air space and wood board construction, there is a total thickness of eight inches with the hair felt partition, and a total thickness of thirteen inches with the board and air spaces ; giving a difference of five inches in thickness with the same insulating value. The hair felt construction would cost from 35 to 40 cents per square foot, and the board and air space construction would cost 30 to 35 cents. The waterproofing of the brick walls has been included in the estimates given above. The cost of waterproofing wfth hot as- phalt, when that product can be obtained at $40.00 per ton, will be about 2)4 cents per square foot. Waterproof and odorless papers cost from $2.50 to $5.00 per roll (1,000 square feet), depending on the thickness and quality. The insulating material in the form of blocks or sheets, such as mineral wool block, sheet cork and hair felt, varies in cost from four to six cents per square foot per one inch thick. This does not include freight, which would increase the cost, depend- ing on the locality. Mineral wool is sold by the pound or ton and can be obtained at from $25.00 to $30.00 per ton. The cost of planer mill shavings is variable, depending upon the proximity to the mills, season of the year, etc. In some cases known to the author they have been obtained for the mere INSULATION 115 trouble of hauling them away, but in most cases they are sold either by the .load or by the bale. The cost per bale of 80 or 100 pounds varies from 15 to 25 cents. SUPERINTENDENCE. On account of the special character of cold storage insula- tion, the work should be carefully and frequently inspected to see that the materials are of the quality specified and that the work is executed according to details. The construction of in- sulation requires more care in the way of tight joints and first- class workmanship throughout, than is usually obtained in ordi- nary buildings. The labor required is mostly such as belongs to carpenters, and as they are accustomed to do work along certain lines common in ordinary building operations, it is sometimes difficult to train them into the high class work necessary for cold storage insulation. It must be constantly kept in mind that the insulation must be air and water proof. The materials and the combination in which they are used, no matter how excellent they may be, are much decreased in insulating value if these points are neglected. The materials, as they arrive at the work, should be inspected to determine if they are dry, and they should be kept under cover until used, to prevent them from becoming wet or damp. Planing mill shavings are sometimes damp when thev arrive at the work and the bales should be loosened up and spread out in the building to allow them to air dry. The materials .should be delivered sufficiently in advance to admit of proper in- spection and of being replaced with new material, if found un- satisfactory. The superintendent should see that all filling materials, such as granulated cork, mineral wool, shavings, etc., are properly packed into the spaces to about the proper density. (See Mate- rials.) The prevention of the future settling of the filler is mainly a question of personal care in seeing that it is properly packed, and all corners and tops of filled spaces, which are diffi- cult to pack, will need particular attention. The waterproof papers, as already stated, are used to prevent the passage of air and moisture and their application, therefore, is of prime im- portance. All joints should be lapped two or more inches, and each course of papers should be lapped around corners and angles 116 PRACTICAL COLD STORAGE of rooms. In case the paper should be torn by the workmen, it should be replaced or another sheet should be placed over it. All sheathing and matched boards should be free from large or loose knots, should be fitted up close in all corners and angles, and nailed at bearings only. No nails should be driven through boards and paper, and project into> the filled spaces or into the sheet material. As a proper finish for the inside corners and angles of rooms and around door jambs, the author recommends and uses %-mch or %-inch quarter-round mouldings as giving air-tight, neat-appearing and serviceable finish. AIR CIRCULATION 117 CHAPTER V. AIR CIRCULATION. IMPORTANCE OF PROPER AIR CIRCULATION. A circulation of air is necessary to produce the best possible conditions in a cold storage room, and this necessity is now real- ized by the most progressive people engaged in the business. Considerable controversy has taken place between those who advocate the cooling of rooms by piping placed directly in the room, and those who have adopted some form of fan or forced circulation in which the pipes are placed in a coil room or entirely outside the storage room, and the air distributed through the room by means of air ducts. The people who have been longest in the business do not like to believe that any improvement can be made on placing the pipes in the room, and insist that they can turn out as good stock as their more progressive competitors who use some form of forced circulation. To substantiate this argument, they refer to So-and-so who tried fans and had to put pipes in the rooms to hold his temperature, and claim that the results from the forced circulation system are no better than from the old methods of gravity air circulation. This argument is not sound, and it is proposed in this chapter to show clearly why a circulation of air is necessary, and also why a positive circula- tion, by means of fans, with a proper system of air distribution, is better than direct piped rooms, or any circulating system which depends on a difference of temperature in the air in differ- ent parts of the room for its operation. Notwithstanding the attention which this subject has at- tracted, and the resulting discussion, there is yet much which is but imperfectly understood, such as the confusing of the terms, "air circulation" and "ventilation." The two are as distinct as can be, and it should be borne in mind to begin with that ventila- tion is what the name implies— the introducing of fresh air from 118 PRACTICAL COLD STORAGE an outside source for the purpose of purifying the room. Circu- lation refers only to the movement of air within the room, and in no case should the term, "ventilation," be applied to this sub- ject in connection with refrigeration. Ventilation is mentioned only in explaining the difference between the two, and is not under consideration here, but is taken up in a separate chapter. Our present subject for discussion is air circulation in refriger- ated rooms — the same air over and over — and has no connection with the supplying of outside air. To the end that the misunder- stood features of the subject may be cleared up somewhat, the history and underlying principles of refrigeration and air cooling will be taken up, to show as clearly as possible the gradual devel- opment of the industry leading to the systems and methods of cooling now in use. The advantages of a forced circulation of air in cold storage rooms will be so plainly demonstrated that any thinking man must acknowledge them. HISTORICAL. The most primitive form of cold storage consists in employ- ing the comparatively low temperature to be obtained in cellars or caves for the keeping of products subject to rapid decompo- sition. In this way they are protected from the extreme heat of summer, and to this extent preserved by a natural source of re- frigeration. In this crude form of cold storage, air circulation was unknown, and if any existed it was by accident. Articles placed in a cellar or cave are cooled by radiation or conduction from the earth altogether, and not by a circulation of air. After caves and cellars, natural ice was employed for cooling purposes, and came quickly into general use, for the reason that lower temperatures and a dryer air were to be obtained. For cooling purposes, ice was first stored in underground pits dug in the earth, with the idea that the melting of the ice would be retarded. Goods for preservation were placed on or within the mass of ice. This was an improvement over the use of cellars in the matter of temperature only. Even after the ice house was placed above ground and provided with insulated walls, the favorite method was to build a room within the ice house, and surrounded on three sides by the ice, for the storage of goods to be preserved. Circulation of consequence did not exist, and goods placed there- AIR CIRCULATION 119 in quickly deteriorated, caused by a growth of mold and a musty condition of the air, induced by a very moist atmosphere. A bit of personal experience will serve to illustrate some of the early phases of ice cold storage. About the year 1875 the author's father constructed a large ice house adjoining a cheese factory and creamery. In one corner of the ice house, and open- ing into the creamery, was built a fair sized room for the storage of butter. The ice was placed on top of this room and also FIG. I — DIAGRAM IMPROPERLY CONSTRUCTED ICE COLD STORE. against two of its sides. Openings were provided at the top for the cold air from the ice house to come into the room, but no circulation of consequence took place, because the laws governing air circulation were not given proper attention. A large part of the cooling in the room was by direct conduction through its walls. The room carried fairly cold, at about 37° F. A large block of fine creamery butter was stored in the room for about three months. When removed, the tubs were very moldy, and the butter as well ; the butter, even during the short time stored, 120 PRACTICAL COLD STORAGE being decidedly injured in flavor. This room was very damp, the ceiling and walls showing very wet, and moldy to some ex- tent. In the light of present experience, this method of storing butter seems absurd, and it is mentioned simply to illustrate how a lack of circulation and some means of absorbing the moisture will cause bad symptoms in a cold storage room in a compara- tively short time. Fig. i illustrates the construction of this room, in the corner of the ice house. It will be noted that no flues were provided to conduct the warm air to the top of the ice house, and the cold air toward the bottom of the storage room. Open- ings from the ice chamber only were provided, and this will not promote a circulation of air except under accidental conditions. Shortly after the above related experience, a large room in the basement of the stone store building was fitted up for the y' £TOf{RSC. HOOH / / / / \ / / 4mmm^Mmmmmmzmmmmmmmmwm , / % w/////////////////////////////////////////////////////^^^ FIG. 2.— FULL ICE RACK WITH GOOD AIR CIRCULATION. storage of cheese. This was built on the side icing plan, the ice being placed in a rack or crib along one side of the room, which was about twenty-five feet wide. The room was insulated by studding and sheathing against the walls, and filling behind with sawdust. It was surprising to see the ice disappear, and the temperature could not be held below an average of 45 F. This room was superior in one respect, however, to the butter storage room just described. It had a fairly strong circulation of air as long as the ice rack was kept full, and cheese came out in fair condition, though moldy, after a three or four months' carry. A serious drawback to the successful working of the room was that when the ice was partly melted in the ice rack, the top of the room would become much warmer than near the floor. This was especially noticeable during warm weather. When the ice rack AIR CIRCULATION 121 was full this condition was greatly improved, but when the ice was much reduced, the air at the top of the room became warm and dead. Fig. 2 illustrates a full ice rack and a comparatively perfect circulation of air to the top of the room. Fig. 3 shows a sluggish circulation, with a dead stratum of warm air at the top of the room, resulting from the small quantity, and location of ice in the rack. As a natural improvement on the side icing plan mentioned above a structure two stories high was constructed, with ice at the top and storage space below. The ordinary domestic refrig- erators are mostly built on about this plan, and this idea has been developed to the fullest possible extent. Many patents have been granted to inventors for improvements in details of con- ''fi I fnuaq W\ V wnffM firr^/fTR or Ft If? $TOP{RGL F(OOA{ COLO fiTfftlTri QFRIFl \ // t in ci^cuufTion t //. W/////////////////////M 1 ! FIG. 3. — SHOWING SLUGGISH AIR CIRCULATION. struction and the promoting and control of circulation in cold storage rooms with overhead ice. Fig. 4 shows why overhead ice produces a good circulation, if properly designed, with up and down flues. Prominent among the old overhead ice systems are the Jackson, Stevens, McCray, Dexter, Nyce and Fisher. These systems, as compared with any method of end or side icing, are markedly superior, and many of these old houses are still in service. Any system using natural ice only as a cooling agent is now considered obsolete, when compared with the pres- ent day methods of air cooling by means of chilled pipe surfaces in the form of brine or ammonia piping, but in the early days of cold storage these old systems were very satisfactory. Circula- tion of air may be mentioned as the keynote of whatever success was attained by the overhead ice systems. So much for the value 122 PRACTICAL COLD STORAGE of a circulation of air in any room cooled by ice. It has been proved in practice that a circulation of air is necessary in such FIG. 4. — OVERHEAD ICE "WITH GOOD AIR CIRCULATION. a room. It is equally true of a room cooled by metal surfaces through which a refrigerant at a low temperature circulates. CIRCULATION PURIFIES THE AIR. A penetrating and fairly strong circulation of air is absolutely necessary in cold storage rooms because it is a part of the process which purifies the air. Nearly all goods which are ordinarily placed in cold storage for the purpose of retarding decomposition give off moisture. Along with the moisture given off are impuri- ties in the form of finely divided decomposed matter from the™ AIR CIRCULATION 123 surface of the goods. Gases resulting from surface decomposi- tion, and the ripening of the goods in some cases, are also pres- ent. Besides the moisture given off by the goods, other moisture is continually finding its way into cold storage rooms by the opening of the doors, leakage through the insulation, and from the lungs of persons present in the rooms, all of which contains a greater or less percentage of impurities. These last sources are small in comparison with the amount of moisture and im- purities given off by the stored goods, but, nevertheless, are quite large in some cases, and worth considering. To prove beyond a question that goods give off large quantities of moisture and impurities, it may be well to consider what would be the result should the moisture and impurities be allowed to accumulate in the storage room. Let us assume an absolutely tight room, cooled from an outside source without exposed pipe surfaces or other means of taking up the moisture and impurities which are contained in the air of the room, say a room within another room, the outside room being cooled, and taking up all heat from the inside room. An experiment conducted by the author, described in chapter on " Eggs in Cold Storage," under the heading of " Packages," illustrates fully the necessity of taking up moisture as given off by the stored goods. These experiments demonstrate conclusively what would result if goods were placed in a refrig- erated room which did not contain means for absorbing the moist- ure and impurities that are given off by the stored goods. It is imperative that the moisture be continually removed from a cold storage room containing moisture-giving goods. The relation between moisture and impurities in cold storage rooms is very close, as these elements are united to a large ex- tent. It is a well known fact that water has a great affinity for impurities of various kinds. The same is true of water in the form of vapor or moisture in the air of cold storage rooms, which has a great attraction for the gases and impurities which are given off by the stored goods. In fact, it is probable that the greater part of the impurities never part company with the mois- ture when they are both exhaled by the goods. It is, then, easy to understand that a room which has means of absorbing moist- ure also has means of purifying the air, and that the air is puri- fied to a large extent in proportion to the thoroughness with 124 PRACTICAL COLD STORAGE which it is circulated and brought in contact with the means for absorbing moisture. It must not, however, be understood that the air of a cold storage room is absolutely purified by having the moisture removed. There are gases which have little or no affinity for moisture which cannot be disposed of in this way. Fresh air must be supplied to maintain perfect conditions in cold storage rooms where goods are stored for long periods. (See chapter on "Ventilation.") If a cold storage was perfectly puri- fied by the removal of moisture there would be no odors of con- sequence present in such a room. How many cold storage rooms has the reader ever seen that were free from noticeable odors? Probably the worst form of impurity which is met with in cold storage rooms is the germs which produce a growth of fungus, or mold. These germs are no doubt present in the at- mospheric air everywhere. Their presence is manifested only under certain favorable conditions of moisture and temperature. Conditions of excessive moisture in the presence of decaying ani- mal or vegetable matter, together with a moderate degree of heat, are favorable for a very rapid growth of fungus. It is a well known fact that in the dry mountain districts of California or Colorado freshly killed meat may be hung in the open air without decomposition. The air contains so little moisture that the germs will not propagate. Fresh meat exposed in the same way in the moist, tropical climate of Florida or Cuba would be quickly decomposed so as to be unfit for food. Germs of mold and de- cay flourish in a warm, moist atmosphere, but quickly succumb where it is dry and cool. As the moisture is absorbed and re- moved from the air of a cold storage room, with it are largely removed the germs and other impurities. Low temperature pipe surfaces freeze the moisture from the air, and in this way a large portion of the impurities is disposed of. It may already have occurred to the reader to ask what all this has to do with air circulation in cold storage rooms. We have discovered that a room may be cooled from an outside source and still be an un- fit place for goods when no means of taking up the moisture are present. Even should the pipes be placed directly in the room, the results would be bad unless there is a circulation of air. A circulation of air is absolutely essential to a perfect cold storage room, because the air must be continually moving in con- AIR CIRCULATION 125 tact with the pipe surfaces or other means of absorbing moisture. The question of what means are the best for removing the moist- ure from a storage room is not under discussion. Our problem is to ascertain the best means for circulating the air in contact with the means for absorbing the moisture. METHODS OF PIPING THAT HINDER CIRCULATION. When mechanical refrigeration first came into the field, the arrangement of cooling surfaces and a provision for air circu- lation was neglected about as it was by the pioneers in natural ice refrigeration. The cooling pipes were placed almost any- where, regardless of the laws of gravity which control air circu- lation. At first the ceiling of the room was a favorite place for FIG. 5. — SHOWING CEILING PIPE WITH IMPERFECT AIR CIRCULATION. locating the coils of pipe for cooling the room. The ceiling was utilized because thus the' pipes were out of the way in piling up goods, and also on the theory that "cold would naturally drop." Cold, or, more accurately speaking, cold air, will naturally drop, but placing the pipes on the ceiling of a room will not assist the circulation; it will, in fact, produce practically no circulation at all if the whole ceiling of the room is covered with pipes uni- formly. Ceiling pipes have generally been abandoned for the more rational method of placing the pipes on the side walls of the room. Fig. 5 shows ceiling piping, and should make plain why no circulation is created when the pipes cover nearly the 126 PRACTICAL COLD STORAGE whole top of the room. The left half of the diagram shows the pipes covering the entire ceiling, the right half in two sections. Note the arrows showing the resulting circulation in each case. As is well known, cold air is heavier than warm air and, if free to move, the cold air will seek a lower level than the warm air. This movement of the cold air downward and the warm air up- ward is what is known as gravity air circulation. A slight dif- ference in the temperature will cause a circulation of air if the warm and cold air are separated from each other and not al- lowed to mix, which would cause counter-currents and retard the circulation. In a cold storage room, the air in contact with the cooling coils, as it is cooled, flows downward toward the floor by reason of its greater specific gravity. The compara- tively warm air above is drawn down to the pipes, where it is in turn cooled, and the flow is continuous. If the entire ceiling is covered with pipes, what results? The air in contact with the pipes cannot fall because it cannot be replaced by warm air from above. The result is that practically no circulation of air takes place in such a room. A slight local circulation in the vicinity of the pipes is all that results, except under unusual or accidental conditions. The goods are cooled for the most part by direct conduction and radiation ; the top tier of goods would be cooled directly from the pipes and each tier under successively from its neighbor above in the same manner. Goods are cooled by radia- tion by the passage of heat from the goods directly to some colder object without the heat being conveyed by the movement of the air, as it should be, and as it is where a good circulation is pres- ent in the room. In a room in which the goods are cooled by radiation mostly, the moisture instead of being deposited entirely on the cooling pipes, as it should be, is also likely to be deposited on the walls or ceiling of the room, or on the goods themselves. The result of such a condition may be serious. This cooling by radiation, as compared with cooling by a circulation of air, may seem like a very finely spun theory to some, but let the skeptic watch his house for a demonstration. Is there any practical cold storage man now in the business who has not noticed an accu- mulation of frost or moisture on goods if they were piled too near to the exposed cooling pipes? What causes this result? Radiation — nothing else. AIR CIRCULATION 127 METHODS OF ASSISTING GRAVITY CIRCULATION. The bad effects of radiation cannot be altogether overcome by placing the pipes on the sides of the room, but it is counter- acted to some extent by the resulting circulation of air. Fig. 6 shows side wall piping and the resulting circulation, which is VA STRRTR nrWJJBM Rio y IV Ik prquTH orunFfM niff ■<\\ ,\ V \\-l / JO 'O \ FIG. 6. — SHOWING SIDE WALL PIPING i /J n THIS SIDE. COUXOTPIct! 1 ! I I » ! ; \PETunn mrquct | yC FIG. II. — PRIMITIVE FORM OF FORCED CIRCULATION. in actual practice the difference in temperature between the in- coming and outgoing air is very small. In a well designed sys- tem this need not be over two or three degrees at the most. The cold air inlets at ends of room are in some cases placed near the floor and in others near the ceiling, but further than this no distri- bution of air is attempted other than that resulting from the loca- tion of the inlet and outlet. Sometimes the ducts are arranged to force the air into the room at the center, and the return air to the coil room is taken out at the ends, or the cold air is allowed to flow from the several openings in a duct running across the center of the room, but no adequate distribution results from this method. 138 PRACTICAL COLD STORAGE Employing the forced circulation system in this way is very much like the indirect systems of steam heating as at first in- stalled. It is noticeable now that the best steam heating work provides a thorough distribution of the heated air throughout the apartments through a great many small openings rather than forcing a large volume of air into the room at one or two places. It needs no argument or demonstration to show that a room heated or cooled by air forced in at one or two openings must have varying degrees of temperature, humidity and, circulation de- pending on the remoteness or proximity to the direct flow / ^- i + i j„ * j -' //. COIL ROOM TflLSE CEtLinG y 1 1 WMM/m!i7Am77m^m7mm77m77m7mmmmmmm7Mmm^m. FIG. 12. — A SYSTEM OF FORCED AIR CIRCULATION. of air from inlet to outlet, for the reason that the air from inlet always seeks the most direct path to the outlet and moves through the area of least resistance, usually through the center alley of room. This is a positive fact and not a theory. The author once visited a large room of the kind above de- scribed, and despite the manager's statement that he had tested in every known way and found conditions absolutely uniform, the author for himself saw a temperature variation of two de- grees, and this between two thermometers hung in the center alley of room at the same height from floor, and without any extraordinary conditions to cause such a variation. As a matter of fact the real difference in temperature in this room between the coldest and warmest point could not have been less than five or six degrees. AIR CIRCULATION 139 The longitudinal section of a room shown in Fig. 12 illus- trates a system of forced air circulation which has been installed to a moderate extent, but has not become as well established as the one first described. A false ceiling is provided for distributing the cold air from cooling coils at the top of the room, but as with the system just described, no collecting ducts are provided for the purpose of uniformly removing the air from the room. The air from coil room comes into the room through narrow, slit-like openings in the false ceiling, and is returned to the cooling coils through and by the disk fan located in the partition between coil room and storage room. It would seem that this is working ■///w/////////n//i///////////////]////////////////iini///////i///t/////////////. ■ZTVRn ft/R QIJCT FIG. 13. — COLLECTING AND DISTRIBUTING AIR DUCTS. counter to the natural laws of gravitation, although it may be looked at in another light also. It is often remarked that "cold will naturally drop," but this should not confuse us when study- ing the means for promoting circulation. If the cold air is ad- mitted to the room at the top, it will of course fall to the floor if allowed to do so; but why admit the cold air at the top of the room if it is wanted at the floor? In a room fitted with direct piping the cold air does not drop through the goods in storage, but down over the cooling coils, and rises through the goods in storage as it is warmed. It would seem, then, that any method of distributing the cold air at the top of the room is wrong in principle, especially as no means of uni- formly drawing off the air at the bottom of the room is provided. 140 PRACTICAL COLD STORAGE When warm goods are placed in a room equipped in this way, the moisture given off as the goods are cooled must be very liable to collect on the cold false ceiling. To provide uniform tem- peratures and humidity with this system it is necessary to pro- vide a strong blast of air, which is to be avoided, as goods directly in front of the fan may be exposed to too great a drying- influence. The arrangement of collecting and distributing air ducts shown in the cross section of room, Fig. 13, has been installed in a number of houses in America, and, like some of the others, depends on the "cold will naturally drop" theory for its operation. >I MM////////////////////////////////////////////M COLO UlR DUCT B /I y / / j FIG. 14. — SMALL ROOM WITH TWO DUCTS. The arrows show the natural tendency of the air circulation from the cold air ducts on the sides of the room to the warm air collecting duct in the center. In some cases the cold air is dis- tributed in the center and collected at the sides of the room, and where the room is narrow only two ducts are used, as in Fig. 14, a cold air distributing duct on one side of the room and a warm air collecting duct on the opposite side. In every case the ducts are placed at the ceiling, on the theory that the air from cold air duct will drop and distribute itself along the floor before being drawn back to the coil room through the return duct. The openings provided in the air ducts of this system are usually square openings, fitted with sliding gates to regulate the flow of air into the room and its return to cooler. These gates are placed AIR CIRCULATION 141 five or six feet apart, consequently a good distribution of air is not provided, and goods exposed to the rapid flow of air directly in front of the openings will get a much greater volume of circu- lation than is to be found in any other part of the room. When a room of this kind is filled with goods, preventing the air from falling from the cold air duct to the floor, no circulation of consequence will be obtained near the floor, for the reason that air will travel through path of least resistance, almost di- rectly from feeder duct to return duct, about as shown by the arrows. A method somewhat similar to the one just described is that in which the cold air distributing ducts are placed at the floor and y///////// ////////////////////y FIG. IS- — ARRANGEMENT OF WARM AND COLD AIR DUCTS. the warm air return duct is placed at the ceiling, as represented by the cross sections of rooms, Figs. 15 and 16. In narrow rooms only one distributing duct is used, as shown in Fig. 16. In wider rooms two distributing ducts on opposite sides of the room at the floor are used, and one collecting duct at ceiling in center of room. This arrangement has the merit of operating according to the laws of gravity, but still lacks the thorough dis- tribution of cold air and collection of warm air, as shown in the system described further on. It is, however, considerable of an improvement on any of the preceding methods, and the author has demonstrated in actual service that it will produce fairly 142 PRACTICAL COLD STORAGE uniform circulation and temperatures with a comparatively gentle flow of air. This system is to be recommended for goods which // //////mw//w////rriini/m//////mf//ff////// fr. /A ^^r DUCT """"/"" * " 'A /J, ycouD r;r duct- y. FIG. l6. — ARRANGEMENT OF WARM AND COLD AIR DUCTS. do not give off much moisture. It is preferable to use numerous small holes rather than a few large openings in the supply and return ducts. COOPER SYSTEMS OF AIR CIRCULATION. The system shown in the cross section of room (Fig. 17) was developed by the author after some experiment and has since been improved by two successive steps, the details of which will be described. It was the old trouble of sluggish circulation, especially during the fall and winter, which impelled the author to experiment for its betterment. As an improvement over the small electric fan already mentioned, an exhaust fan was fitted up to take air from the cooling apparatus and deliver it to the rear end of the room through a perforated duct. The air was allowed to find its way back to the coils as best it could. This method was applied to a long narrow room, and cer- tainly was a decided improvement over the sluggish natural circulation which it superseded. Following this, the perforated false ceiling was applied, with distributing cold air ducts on the walls, as shown in Fig. 17. The cold air from coil room was forced into the side ducts and flowed into the room through a great number of small holes in the top, bottom and sides of the AIR CIRCULATION 143 cold air ducts. The warm air from the room flowed upward through the small perforations in the false ceiling and through the space between the ceiling of the room and false ceiling and thence to the coil room, where the air was cooled, and caused to repeat the same circuit continuously. The first apparatus was clumsy and the proportions of the various parts not correct, but the efficacy of a forced circulation of air, and a thorough dis- tribution and collection of the incoming and outgoing air of a cold storage room so plainly proven, that a further development of the idea was undertaken. It was demonstrated by above described experiments that a compafatively small amount of air, well distributed and uni- ^7nmimrm7rrrTnnn/m/uff//fa^/r///u////m/fim/f/i/////f/fum //. T 7" ri '' > i i // FIG. 17. — COOPER'S FIRST SYSTEM OF AIR CIRCULATION. formly drawn off at the top of the room after flowing upward through the goods in storage, would produce very uniform con- ditions throughout the entire area of the room. Following up this information, the apparatus was reduced to a more practical form by substituting one broad duct near the floor, as in Fig. 18, for distributing the cold air, in place of the two distributing ducts as used in the apparatus shown in Fig. 17. The top duct of the two did not accomplish any result of consequence, and was con- sidered objectionable, as the air passing from this duct to the false ceiling did not percolate through the goods to any con- siderable extent, -and resulted, practically, in a loss of the work done by the air flowing from the top duct. Two ducts also made the apparatus more complicated. Using the broad single dis- 144 PRACTICAL COLD STORAGE tributing duct near the floor in combination with the false ceiling resulted in a very penetrating and uniform circulation of air, and in practical service it has been found to produce superior results. No practical objections have been urged against it. As shown by the arrows, the air is caused to cover very uniformly the entire cross-sectional area of the room. This was accomplished by perforating the distributing ducts with small holes, and so pro- portioning them that a larger part of the flow of air is from the bottom of the ducts. The ducts are also perforated to some extent on sides and top. By piling the goods a few inches off the floor the air from bottom of ducts flows under the goods and out to '/ /MmmJm^mmmMMMULmmMMm/Mmmzzm^mmma , fig. 18. — cooper's improved system of air circulation. center of room. This action is also assisted.by having the greater number of the perforations in false ceiling in the middle third or quarter of the room, so as to draw the air out from sides of room. As indicated by the arrows, the air moves up from the distribut- ing duct, is drawn into space above false ceiling, and returned to coil room to be cooled. The system described in the foregoing paragraph is nearly theoretically perfect so far as a uniform circulation of air is concerned, and a more thorough method than any of its prede- cessors, but it still remained to design the perforated false floor and false ceiling combination (Fig. 19) to produce a system which AIR CIRCULATION ]45 cannot be improved upon theoretically. Not only is the system theoretically perfect, but its practical application is so simple as to be unobjectionable. As shown clearly by the sketch, the flow of air is directly upward from floor to ceiling, consequently all goods piled in such a room are exposed to exactly the same con- ditions as to circulation, temperature, humidity and purity of the air. In a room equipped with this system, with the parts correctly proportioned, it is entirely safe to pile goods closely, only allowing a fraction of an inch between the packages and at sides of room and placing thin strips beneath the goods to allow air to flow from perforations in false floor. Where, in rooms fitted with direct piping and some of the fan systems as i/////////mm/m uu/m//l/nmiuiiiu//m/minmm/imiiiimiiniiiimmuii////ta FIG. 10,. — COOPER'S LATEST IMPROVED SYSTEM OF AIR CIRCULATION. well, a large space must be left at floor and ceiling for a circu- lation of air, with this system goods may be piled close up to ceiling leaving only half an inch for the air to flow into per- forations in false ceilings. As the space occupied in height by false floor and the space underneath is, in most cases, only one and three-fourths inches and that occupied by false ceiling only one and one-fourth inches, it is apparent that much space will be saved by using this system. After a room is filled with goods and cooled down to the correct carrying temperature, no difference in tem- perature can be noticed in different parts of the room. No blast of air can be felt in any place, a gentle flow from perforations only is noticeable, therefore no particular place has more circu- lation than another to cause a drying out of the goods. The (10) 146 PRACTICAL COLD STORAGE advantages of this system over any of the others may be summed up as follows : 1. A more equal distribution of air, especially when the room is filled with goods. Goods in center of room are exposed to the same temperature, circulation, etc., as those at sides. 2. Saving in space, as it allows the room to be filled full of goods without leaving large spaces at top and bottom for a circulation of air. 3. Where the air is so perfectly distributed and collected it is not necessary to circulate such a large volume, saving in power and lessening the liability of evaporation of goods. The objections which have been offered are of no practical consequence. The first one usually mentioned by an inquirer is that the space under false floor is likely to collect litter and become foul. The author admits that this apparent objection for some time kept him from introducing this system to prac- tical service, but when once tried, this was found of no conse- quence, as the false floor is made in sections, easily handled, and it is as easy to raise these and sweep underneath as to remove the 2x4s or 4x4s generally used to pile goods on. Another ob- jection is the supposedly high initial expense. A contract was awarded for the construction of this system for a fair sized house, in which the cost for air circulating system, including fans and motors, did not exceed $20 per 1,000 cubic feet. It will be seen that the cost is of very small importance as compared with the practical results obtained and the savings in space effected. Those who are skeptical about the advantages of forced circulation, and of this system in particular, are invited to visit some of the plants designed by the author. The objections against forced circulation are largely fanciful and are not substantiated when investigated. The idea that goods dry out or evaporate rapidly in a room so equipped, has never been even suggested by the author's experience,' and this objec- tion may be dropped without further comment, as this ground has been thrashed over before. It is thought by many that a forced circulation system is unnecessary, expensive to install and costly to keep in operation. It may be admitted that forced cir- culation is unnecessary in the same sense that refrigeration was unnecessary fifty years ago. People are getting along without AIR CIRCULATION 147 it because they donot know or understand its advantages. Many other applications of machinery are not absolutely necessary, but are used for the improved results obtained. If properly designed, the cost of equipping a house with an improved system of forced ■circulation need not be much greater than with direct piped rooms, for the reason, mainly, that only half or two-thirds as much piping is needed, and because of the saving in main pipes by locating the ■cooling coils centrally and blowing the air to and from the room with a fan. As to cost of power for operating, this is very small, if using the fans specially designed by the author for this pur- pose. (Fans for use with air circulating systems should be of special construction. This is considered under the chapter on ■"Ventilation.") It is customary to install a half horse power motor for handling the air in a room of 15,000 cubic feet. The actual power necessary is from one-quarter to three-eighths of a horse power. As an offset to the cost of operating the fan may be placed the great saving in space gained by the use of the fan system. In no case is this less than 5 per cent of the space re- frigerated, and sometimes will amount to over 10 per cent. Even if all the objections urged against the system were true, this alone is enough to compensate and more besides. When from 5 to 10 per cent may be added to the earning capacity of a storage house without additional cost of operation it means a big increase in the -net profit of the business. Not the least of the advantages of the forced circulation system is, that during cold weather when the ammonia or brine is shut off from circulating through the pipes, their frosted ■surfaces are not exposed in the storage room. It is comparatively ■easy to clean the pipes, as they are more accessible than they are in any of the direct piping systems. A still greater advantage may be gained .by using a process invented by the author, which •consists in placing chloride of calcium above the pipes, so that the brine resulting from a union of the moisture in the air with the calcium will drip down over the pipes. (See chapter on " Uses of Chloride of Calcium.") This prevents the formation of frost on the pipes at all times, and during cold weather, when the refrigerant is shut off, by keeping up the supply of calcium, the moisture and purity of the air are under perfect control. 148 PRACTICAL COLD STORAGE That the tendency is toward the adoption of forced circu- lation for the best new work cannot be doubted, even by those who do not advocate these systems. It cannot be expected that they will come into use all at once, but the writer feels justified in predicting that ultimately more than half the high grade in- stallations will be done under these systems. The present oppo- sition comes largely from the "old line" people in the business who do not like to see changes and improvements made on methods with which they have "had good results" for so many years. VENTILATION 14 < CHAPTER VI. VENTILATION. NECESSITY FOR VENTILATION OF COLD STORES. In discussing humidity and circulation, it has been explained how a large portion of the gases of decomposition and impurities of various kinds, which are incident to the presence of perish- able products in cold storage, are carried by the moisture existing in the air, arid that when this moisture is frozen on the cooling pipes, or absorbed by chemicals, the foul matter is largely ren- dered harmless. It may now be noted further that even with a good circulation and ample moisture-absorbing capacity, there will still be some impurities and gases, detrimental to the welfare of the stored goods, which have little or no affinity for the water vapor in the air, and consequently accumulate in the storage room. Ventilation is necessary to rid a refrigerator room of these permanent gases. This subject of ventilation for refrigerator rooms has been very much talked of, but about which really little is known, so far as any practical information is concerned. Some of the more progressive cold storage managers have given some attention to this part of the business, but many of the largest and best known houses do not ventilate their rooms at all, except perhaps during the winter or spring, when rooms are aired out for the purpose of whitewashing. In some cases the change of air incident to opening and closing of doors, when goods are placed in storage or removed therefrom, is relied on to supply ventilation. This is quite inefficient, because goods are mostly stored during two or three months, and removed from storage likewise, leaving several months when no fresh air of consequence can penetrate to the room, except as the doors may be opened for the purpose of taking the temperature of the room. Furthermore, this kind of ventilation during the warm weather of summer and during 150 PRACTICAL COLD STORAGE a large part of the spring and autumn months is worse than no ventilation at all. Some storage men even take so radical a posi- tion on this matter of opening doors during warm weather, as to insist that the door shall not be opened for the purpose of read- ing the thermometer. A double window is placed in the door of each room, with the thermometer hanging so that it can be read from the outside without opening the door. While the author has not practiced this method, it seems to be a good idea, and it is certainly preferable to ventilating the room through doors which open to the outside air. When doors into rooms open into a cor- ridor, the evil is partly prevented, but opening the door or win- dow of a storage room directly to the outside air when the tem- perature outside is materially higher will always result in more or less bad effect on the goods, because of the water vapor in the warmer incoming air being condensed on the stored goods. Another source of ventilation similar in its results to the opening of a door or window is that resulting from the leakage of air directly into the storage room, through the pores and crevices in the walls, around the doors and windows, etc. — leak- age of air literally — air that gets in when everything is supposed to be closed. The amount is usually imperceptible, but is enough in some houses to be a serious detriment to the quality of work done. In small houses with large outside exposure and poor in- sulation this air leakage is considerable, but in the big refrig- erators of several hundred thousand cubic feet capacity, and with thorough insulation, it is reduced to practically nothing. The loss of refrigeration caused by air leakage, while of some im- portance, is of small moment beside the bad effects resulting from the moisture and impurities brought in by the warm air from the outside. The value of prime, tight insulation, as a conserver of refrigeration, aside from a matter of keeping out the warm, moist air, is discussed in the chapter on "Insulation," but a word about windows and doors is properly in line with the present discussion. , WINDOWS AND DOORS. Rather than consider what might be a good way of placing windows in a cold storage building, their use should be dis- couraged. Even with four or five separate glass, divided by air VENTILATION 151 spaces, and with all joints set in white lead, the loss of refrig- eration is large. It is also very difficult to fit insulation around the window frame so as to make a good job; and even if a pass- able job were practicable, the expense of putting in windows is sufficient to condemn their use. The increased fire exposure is of some consequence, too, and with the low cost of electric light, windows should not be thought of for cold storage work. Barring the small amount of heat given off, the incandescent electric lamp is an ideal device for lighting cold storage rooms, as the air is not vitiated by gases and odors as is the case when using gas, kerosene or candles. Doors which will shut tight, forming a nearly perfect air seal, with a small amount of pressure, have long been wanted for cold storage rooms. Most of the ordinary bevel doors, either with or without packing on the bevel, will not shut even ap- proximately tight; and in operation nine out of every ten stick and refuse to open except after many persuasive kicks and surges — we all know how it is. The special cold storage doors on the market, the author believes to be far above anything else in this line, and does not hestitate to recommend them to those wanting a door which will prevent air leakage. The prices are very reasonable, considering the excellent material and fine work put into their construction. The slight additional cost over the common door will be quickly saved, by reason of their quick action — opening quickly when the fastener is worked. If a door is built on the job, the chief idea to be considered in its construc- tion is to build a door which is tight at one point all around. It is absolutely impossible to make a door fit on a' long bevel, but the effort is very frequently made. AIR LEAKAGE. Having presented the subject of air leakage, we may as well ask how it is caused and why it must be guarded against. It is amenable to the same law as gravity air circulation, which was explained quite thoroughly in the first part of the chapter on " Air Circulation." When the outside air is very much warmer than that of the storage room, the air in the storage room pro- duces a pressure on the floor and lower part of the room, by reason of its greater weight, and consequently it seeks to escape 152 PRACTICAL COLD STORAGE there. If there are openings near the floor where the air can flow out, and others at the ceiling or upper part of the room, the air will flow in at the top and out at the bottom of the room. Reverse the conditions of temperature, and the direction of flow of air is also reversed. That is, when the air outside is colder than the air of the room, the cold air will flow into the room at the bottom and the comparatively warm air of the room out at the top. This action is nicely illustrated by noting the air currents in a door which is opened into a cold room when the temperature is very warm outside. The warm air rushes in at the top of door and the cold air of room out at the bottom. In cold weather the direction of air flow will be reversed. Perfect inclosing walls for a cold storage room would be perfectly air tight, as they would be if lined with sheet metal, with soldered joints. The interior conditions would then be under more perfect control. It is hardly necessary to do this (although it has been done in cases of some old time houses), as a practically tight job may be had by using the right materials, well put on. Air leakage may not be exactly ventilation, but it is a kind of ventilation which has given the writer some trouble in the past, and does still, consequently the difficulties of operating a house with defective insulation and large outside exposure, and still turning out first-class goods are very thoroughly appreciated. PRACTICES TO AVOID. Methods of ventilation which are permissible when applied to the work of supplying fresh air to ordinary structures are generally dangerous when used to ventilate cold storage rooms. The problem in ventilating non-insulated structures is merely the supplying of fresh air from the outside without causing a marked change in the temperature, and without creating strong drafts. Air for the ventilation of refrigerator rooms, during warm weather, must be of very nearly the same temperature and relative humidity as the air of the room to be ventilated, and free from the germs which hasten decay and cause a growth of fungus on the products in storage. If a door or window of a storage room is opened directly to the outside atmosphere, there will be little or no circulation of air into and out of the room when the temperature outside and in is about the same, unless the wind VENTILATION 153 should be favorable. As we cannot ventilate in this way when the air outside is colder than the storage room, on account of freezing the goods, and the introduction of fresh air, which is warmer than the storage room, is not permissible, for reasons already given, the matter reduces itself to not ventilating at all during warm weather (which most houses practice) or of prop- erly cooling and purifying the air before forcing it into the storage room. It will bear repeating that it is positively bad practice to allow air from the outside to get into a cold storage room during the summer months, also during a large portion of the spring and fall months, unless cooled and purified first. The fact that we cannot see the moisture deposited in the form of beads of water, or floating in the air in the form of fog or mist, does not indicate that it is not present. The sling psychrometer, described in discussing humidity, will give an accurate indica- tion of the result of this unscientific method of ventilating. MEANS FOR AIR HANDLING. Any natural means of handling air for ventilation is in- accurate and inoperative, or it may be positively harmful, except under favorable conditions. If depending on natural gravity for ventilation it will be guesswork, to a greater or less extent, be- cause depending on conditions which vary with the season, tem- perature, direction and force of the wind, etc. The late. Robert Briggs, an authority on ventilation, makes a concise statement of the advantages of using fans for ventilation, in his "Notes on Ventilating and Heating."* He says : "It will not be attempted at this time to argue fully the advantages of the method of supplying air for ventilation by impulse through mechanical means— the superiority of forced venlilation, as it is called. This mooted question will be found to have been discussed, argued and combated on all sides in numerous publications, but the con- clusion of all is, that if air is wanted in any particular place, at any particular time, it must be put there, not allowed to go. Other methods will give results at certain times or seasons, or under certain conditions. One method will work perfectly with certain differences of internal and external temperature, while another method succeeds only when other differences exist. proceedings Am. Soc. Civil Engineers, May, 1881. 15-1 PRACTICAL COLD STORAGE s * * Xo other method than that of impelling air by direct means, with a fan, is equally independent of accidental natural conditions, equally efficient for a desired result, or equally con- trollable to suit the demands of those who are ventilating." PLENUM VS. EXHAUST METHODS OF VENTILATING. There are two general methods, with some modifications, for handling air for ventilation : The plenum or pressure method, in which the fresh air is forced into the room; and the vacuum or exhaust method, in which the foul air is drawn out. The exhaust method is to be avoided for ventilating cold storage rooms, for reasons which we shall see presently. With this method, sometimes the exhaust steam from an engine is utilized to induce a draft of air upward from storage room, by heating the air in a stack or ventilation flue connected at its lower end with the room to be ventilated. In some cases no provision is made for an inflow of fresh air, in which case it will seep in at every crack, crevice and pore (by reason of the partial vacuum created by exhausting the foul air), bringing a load of moisture and germs of disintegration into the storage room. This ex- haust steam method is no different in its result than if a fan were placed so as to draw the air out of the storage room under conditions which are otherwise the same as described in con- nection with the exhaust steam method. Should we provide an inlet for fresh air, through proper absorbents, the same law would be operative, only to a lesser degree, as a partial vacuum must in any case be created before the air from outside would flow into the room, tending to the dangerous air leakage already fully discussed. The plenum or pressure method is by far the best for our purpose. The air should be forced into the room by a fan, after first properly cooling, drying and purifying it. An outlet for the escape of the foul gases which it is desired to be rid of should be provided near the floor, as these gases, by reason of their greater gravity, tend to accumulate in the lower part of the room. It will be observed that forcing the fresh air in creates a pressure inside the room, and if there is any air leakage, it will be outwardly from the room — exactly the way we want it to go. Having brought our subject to the point where it is found VENTILATION 155 that the best way to ventilate is by the use of fans forcing the air into the storage room, we will determine what type of fan is best adapted to our needs. What is said of fans for ventilation is equally true if they are to be used for forced air circulation, described in chapter on " Air Circulation." FANS FOR VENTILATION. It is admitted by a majority of experts on air moving ma- chinery that the disk or propeller wheel type of fan, through which the air moves parallel to the axis of fan, is not efficient or desirable for work where the air has to travel through a series of tortuous air ducts, as in the forced air circulation system for cold storage work, or for ventilation purposes where there is some resistance. Where any resistance of importance is en- countered, the disk fan must be driven at a high rate of speed, and at an immense loss of power, to compel it to deliver its full quota of air. Another disadvantage of the disk type is the dif- ficulty of belting to the shaft, or of getting power to the fan in any form, if it is inclosed entirely in an air duct. The disk type will therefore be dismissed, and the well known centrifugal, or peripheral discharge fan taken up. This type of fan draws the air in at its center parallel to the shaft, and delivers it at right angles to the shaft at the periphery or rim of the fan wheel, the law governing its action being the well understood centrifugal force, which is commonly illustrated when we see the mud fly from a buggy wheel, or the water off a grindstone. The advantage of these fans over the disk type is that the centrifugal action set up by the rotary motion of the fan is utilized to give velocity to the air in its passage over the fan blades. In the selection of a fan for the purpose of forced circulation in the storage room, or for forcing in fresh air for ventilation, it should be noted that a large, slow running fan wheel is very much more economical of power than a small fan running at a high rate of speed, both doing the same amount of work. The loss of refrigeration, too, in a rapidly moving fan, is of consequence, because the air is warmed by impact with the blades. The proportion of power saved by the use of a large fan running at a slow rate of speed rather than a small fan run- ning at a high rate of speed, both delivering the same amount of 156 PRACTICAL COLD STORAGE air, is almost phenomenal, and does not seem at all reasonable at first view. The volume of air delivered by a fan varies very nearly as the speed, while the power required varies about as the cube of the speed. That is, doubling the speed doubles the volume of air, while the power required is increased eight times. We will take a specific case. A 45-inch fan wheel, revolving at a speed of 200 revolutions per minute, delivers, say, 5,000 cubic feet of air per minute, and requires but one-quarter of a horse power to operate it. If the speed is increased to 400 revolutions, the volume of air delivered will be only about 10,000 cubic feet, while the power required to drive it will be raised to two horse power. These figures are theoretical, but within certain limits are approximated in practice. For use in cold storage work the objection common to nearly all the air moving machinery found listed by the manufacturers is the seemingly unnecessary amount of metal used in its con- struction. The heavy weight of the fan wheels, and the large diameter of shaft necessitated by such weight, causes much fric- tion on the journals, so that when running at the slow speeds desirable for cold storage work, more power is required to over- come the mechanical friction than is actually required to move the air. No doubt the high speeds necessary for some work have obliged the manufacturers to make their fans amply strong for the highest speeds, consequently they are not economical for the slower speeds. It would hot be appropriate for a person to fan himself with a dinner plate — it would do the work, but would not be economical of power. Having been unable to find a fan wheel well suited to the requirements of cold storage duty, the writer has designed and constructed a line of fan wheels especially for slow speeds, which are amply strong and capable of moderately high speeds, when necessary, but are very much lighter than most fans on the mar- ket, and consume proportionately less power in mechanical fric- tion. TREATING AIR FOR VENTILATION. So far we have found out what kind of ventilation is not desirable, and have an inkling of what kind would be desirable. VENTILATION 157 The question before us now is to properly treat the air before introducing it into the storage room, so that it may be fresh— i. e., pure oxygen and nitrogen, without excessive moisture, and free from the impurities and germs which may contaminate the product which is being refrigerated. The free outside air during warm weather, especially in the vicinity of our large cities, contains, among many others, germs which produce the parasitic plant growth which is called mildew or mold. The exhalation from the lungs of the many animals and men who inhabit our cities, and the evaporation from the dust, dirt and decaying matter of various kinds peculiar to the street, render the air a receptacle and conveyor for impurities and germs of many species. The species of germs which con- cern us are active in proportion to the temperature and humidity of the air. In a warm atmosphere which contains much moisture they take root and grow rapidly, throwing off more germs of their kind, which impregnate the air in an increasing ratio as the humidity and temperature are increased. The humidity of the outside air is not necessarily increased with the temperature, but it is always increased to some extent, and as the temperature of the outside air rises we must necessarily be more and more careful how we treat and handle the air which we are to use for the ventilation of refrigerated rooms. It is readily understood why it is necessary to cool the air before introducing it into the storage room to at least as low a temperature as that of the room to- be ventilated, and some cold storage managers have ventilated on this basis, thinking that this was all that was necessary for successful ventilation. Air cooled only to the temperature of the storage room will be saturated with moisture at that temperature, and will be in con- dition to develop mold rapidly. An improvement on this man- ner of handling is to cool the air to be used for ventilation to a few degrees (say five or six) below the temperature of the storage room. The air will then be rendered as dry as that of the storage room. This is a good method of ventilation, and one which the author has practiced, but it is open to criticism, because of the fact that the air is not purified fully at the same time it is cooled and dried. If the air is first cooled to several degrees below the temperature of the room to be ventilated it will 158 PRACTICAL COLD STORAGE be of benefit to the room, if not overdone, but in results will not be equal to a system to be described and illustrated further on in this chapter. °* [3RIMEOR COIL. STEAl-l Coiu FIG. I. — BRINE OR AMMONIA COOLER. Several houses known to the author ventilate by letting the warm outside air in at a point near to the ceiling, directly over cooling coils, expecting that the air will be properly cooled and dried before it flows into the room itself. The same objections VENTILATION 159 are applicable to this system as are applicable to any plan of ventilating where the air is cooled only to the temperature of the room to be ventilated, because the air will be at the saturation point, and will therefore raise the humidity of the room, as well as introduce a quantity of germs and impurities. SIMPLE AIR COOLER FOR VENTILATING. If we ventilate by simply cooling the air, the simplest and most effective method, as shown in Fig. i, is to take the air from as high and sheltered a place as is accessible about the building ; draw it down over frozen surfaces in the form of brine or am- monia pipes, which may be arranged anywhere along the wall of a room, outside of the storage entirely, if more convenient. An exhaust fan takes the air from the coils in the ventilating flue and forces it into the room to be ventilated, allowing it to escape in the neighborhood of the cooling coils, where it will mix with the air circulation, and flow into the room through the regular channel. It is necessary to provide an outlet for the escape of foul air whenever fresh air is forced into the room. This outlet should be near the floor, and of about the same area as the inlet pipe. A steam coil may be provided beneath the cooling coil in ventilating flue, as shown in the sketch, for the purpose of melting the frost off the pipes. The casing around the cooling coil should, of course, be insulated moderately, as well as the pipe leading from it to the storage room, wherever exposed to the warm outside air. The size of apparatus necessary for this purpose need not be large, as the quantity of air which is gen- erally required for the ventilation of storage rooms is quite small, comparatively. "Americus"* mentions a method of washing air for ventila- tion, which seems to have advantages. The idea is to draw or force air through a body of water or brine by immersing the in- take pipe so that the air will bubble up through the liquid. This seems quite simple, but when it comes to forcing air through a liquid with a fan it is not so simple, as nothing short of an air pump will drive air through a pipe submerged as above de- scribed, unless the opening from pipe is placed quite near the surface of the liquid ; in which case the benefit to the air is very *In Ice and Refrigeration, July, 1898. VENTILATION 161 small. Experiments conducted by the author along this line were considered failures. COOPER SYSTEM FOR WARM WEATHER VENTILATION. Shown in Fig. 2 is what appears as a rather complicated ap- paratus, but on investigation it proves to be quite simple. There are three parts to this apparatus, as follows : First.— The air-washing tank, in which the air flows up- ward against a rain of water from a perforated diaphragm above, as clearly shown in the sketch. This not only cools the air to the temperature of the water, say 55° or 60° F, but it also takes out a large portion of the impurities of various kinds. From the washing tank the air is passed on, in a comparatively pure and cool state, to be still further cooled. Second. — The cooling tank, in which the air is cooled to several degrees lower temperature than that of the storage room. This removes the moisture which holds in suspension the few impurities which may have passed the washing tank, the moisture being deposited on the frozen surfaces within the cooler. Third. — The drying box, into which the air from the cooler is passed, and which contains chloride of calcium. This chemical is a well known absorber of moisture, what is technically known as a deliquescent substance. If moisture of any account passes the cooler it is surely stopped in the dryer, which "makes assur- ance doubly sure," so far as delivering a pure, dry air is concerned. It would be a hardy germ, indeed, that would not succumb to the washing, cooling and drying processes of this system of ven- tilation, which is as thorough as it well may be theoretically, and practically is very effective. FREQUENCY AND AMOUNT OF VENTILATION. The volume of air necessary for ventilating a given size of storage room can only be estimated, and probably no two storage men will agree as to what is a correct quantity. Some say that the introduction of a volume of air equal to that of the room to .be ventilated should take place each day ; others twice each day; some even take so radical a view of it as to say the oftener the better if the air is properly dried and cooled. This is of course true enough, but foul gases which can be gotten rid of by ventilation accumulate but slowly in a storage room, and it is probable that the introduction of a volume of fresh air, properly 162 PRACTICAL COLD STORAGE treated, equaling that of the storage room, twice each week- will be ample for the purpose of keeping the room in good con- dition, and in most cases once each week may do nearly as well. There is much to be developed yet in the direction of ventilation of refrigerated rooms, more particularly in the way of some method of knowing when a room requires ventilating. Perhaps some bright chemist will in time make investigations and ascer- tain what the gases are which we must dispose of, and indicate some simple method of determining their presence, and in what proportion. All that has been said about ventilation so far applies only to the ventilation of cold storage rooms when the air without is warmer than the air of the storage room. We will now give our attention to another kind of ventilation that is applicable when the air without is at about the same temperature as the storage room, or at some degree lower. This will be designated as cold weather ventilation, as this term seems to express its function perfectly. COLD WEATHER VENTILATION. It has long been a well understood fact that products held at about 30° F. or higher are more liable to be injured in cold storage during the cool or cold weather of fall and winter than during a long carry through the heated term. Much has been said and written about why the old style overhead ice cold storages give such poor results during fall and winter, the reason assigned being lack of circulation, as the meltage of ice ceases when the cool weather comes. This is true ; further, the large body of ice becomes an evaporating surface, and the dirt and impurities which are found in all natural ice, to a greater or less extent, have accumulated on the top of this ice, and the evapora- tion which takes place carries gases from this miscellaneous mat- ter into the air of the storage room, with consequent bad results. In some houses this may be avoided by closing the trap doors covering circulation flues, but it is seldom done, and in many houses it is impossible. Now are we who cool our storage rooms with brine or ammonia pipes very much better off in this one respect than those who have these much despised overhead ice cold storages? Our rooms are cooled by frozen surfaces, on which accumulates the VENTILATION 163 evaporation from the goods in store, which, as we have already plainly seen, contains much foul matter and impurities. Pre- cisely as in the ice cold. storages, the cooling surfaces, which ab- sorb moisture during warm weather, become evaporating sur- faces, and give back to the air of the room a considerable portion of the various impurities and germs which have been accumu- lated during the warm weather of summer. To make this point more plain it may be considered thus : During the period when the outside air is considerably warmer than the air of the storage room it is necessary to keep some refrigerant at work cooling the air within. This is usually done by circulating brine or ammonia through pipes and the air of the room is circulated in contact with the pipes. When the outside temperature is high, more of the refrigerant must be circulated, or its tem- perature must be lowered; as the weather turns cooler in the fall, less refrigerant, or the same amount at a higher temperature, must be circulated, and when the air without reaches the tem- perature of the room, the circulation of refrigerant must be discontinued altogether. When this is done the moisture on the cooling pipes begins to evaporate. This evaporation added to that which is given off by the goods themselves soon causes the air to be saturated with very impure and poisonous vapors which cause the goods to deteriorate very rapidly. DISPOSAL OF MOISTURE. The influence which the temperature of the refrigerant flow- ing in the cooling pipes has on the condition of a storage room may be better understood by taking a specific case : A room with a temperature of 33° F. and a humidity of 70 per cent has a dew point (temperature at which the air precipitates moisture) of 25° F. Therefore any cold surface (as a pipe surface), having a temperature of 25° F. or lower, will attract moisture when ex- posed to the air of the room. If the pipe surfaces are heavily coated with frost, as they usually are as cold weather approaches, the frost acts as an insulator, and the refrigerant flowing in pipes must be at a considerably lower temperature than the air of the room, or no moisture is attracted. We have all noted how the accumulation of moisture on pipe coils is slower and slower as the thickness increases, until finally a limit is reached where no 164 PRACTICAL COLD STORAGE more frost will form ; yet owing to the largely increased surface the room can be kept at its normal temperature. If pipes are badly loaded with frost, sometimes no absorption of moisture will take place when the refrigerant flowing in the coils is 10" or 15° below the temperature of the room. The surface exposed to the air of the room, whether in the form of frost or otherwise, must be at or below the temperature of the dew point, or no moisture will be absorbed. The value of suitable moisture-absorbing sur- faces as the cool weather of fall and winter approaches cannot be overestimated, as many have found to their sorrow that two weeks stay in cold storage under bad conditions in cold weather will do more harm to eggs in particular than four months during hot weather. The remedy for this trouble is found in keeping the air of the room from coming in contact with the poisonous frost which has been accumulated on the pipes during their period of duty during warm weather ; or what is still a better way is not to allow the frost to accumulate on the pipes at all, by using a device, described elsewhere under head of " Absorbents." How to keep the air from contact with the frost on pipes is not an easy matter, and in case of piping suspended directly in the room it is an impossibility. With a system of screens arranged around coils, as described in the first part of the chapter on " Air Circulation," trap doors may be very easily fitted to the openings and the air circulation shut off in this way ; but the simplest and best way is to' equip the rooms with forced circulation, and locate the pipes outside of the room entirely. Then it is only a matter of shutting off the circulation over coils, or allowing it to continue through a by-pass, or if the process described in the chapter on "Uses of Chloride of Calcium" is used, the circulation may be allowed to continue over coils. It seems quite clear, from what has been written, why a storage room gets foul quickly during cool weather, and also that the bad conditions may be bettered by cold weather ventilation. The harm resulting from the foul evaporation from frost on cooling pipes may be obviated by not allowing contact between it and the air of room, but the evaporation from the products themselves must be taken up by other means when cool- ing surfaces are no longer operative. VENTILATION 165 HINTS ON COLD WEATHER VENTILATION. By carefully observing conditions a storage room may nearly always be kept in prime condition during cold weather by no other means than the introduction of fresh outside air at as' fre- quent intervals as right conditions of temperature and humidity will permit. It is quite safe to force in plenty of air which has about the same temperature and humidity as the room to be ven- tilated. There are few impurities in the clear, crisp air of a "bright fall day, and many such are available for our purpose in the latitude of Minnesota and New York, and a somewhat smaller number, perhaps, in the latitude of Iowa or Ohio. It is only a matter of handling the free air of heaven understandingly. One's impressions, however, will hardly do in judging what air is good to use for ventilating purposes. If you have a bright, clear day, or, what is still better, a clear cold night, which has the appearance of being what you want, get out your sling psychrometer and set all guesswork aside. It is frequently pos- sible to fill your storage rooms with fine, pure air at a temper- ature about the same as that of the room, as early as the latter part of October, if you are watching for the opportunity. Pro- vide a good big fan wheel, which will handle a large volume of air in a short time, and when conditions are right blow your rooms full of it. Repeat this whenever the weather conditions will permit. We may now consider cold weather ventilation under an- other condition, viz. : When it is colder outside than inside the storage room. Whenever the outside air is 8° or 10" below that •of the storage room it is always perfectly safe to introduce it into the storage room, after it has been first warmed to the tem- perature of the room to be ventilated. That is, it is safe so far as introducing moisture or impurities is concerned. If we should ventilate in this way continuously our humidity would be low- ered to a point where the goods might suffer from evaporation. It is necessary, therefore, that observation of the humidity of the room so ventilated be taken, so that this kind of ventilation may not be overdone. The method of getting air into the rooms under these last two systems of ventilation is of no special moment, except that at be under control, and we have already noted that the only 166 PRACTICAL COLD STORAGE good way of handling air was by the use of fans, preferably large and of light weight, and running at a slow speed. Where the forced circulation is installed, it is sometimes practicable to so connect the fans used for this purpose, that cold weather ven- tilation may be handled by them ; but a separate fan is much better and while it seems more complicated it is really simpler to operate, because handled independently. When using an inde- pendent fan or when using the forced circulation fan for ven- tilating, the fresh air mixes with the circulation and is well dis- tributed by it to various parts of the room. The ventilation of cold storage rooms is not a matter which can be safely left to such help as may be at hand, and if good results are to be secured "the boss" should see to it himself. Cold weather ventilation, especially, must be handled carefully and scientifically or trouble may result instead of benefit. No absolute rules can be given for handling ventilation because of widely varying conditions, but if what has been written is read and studied carefully the subject can be taken up intelligently and followed out to its legitimate conclusion. HUMIDITY 167 CHAPTER VII. HUMIDITY. IMPORTANCE OF ASCERTAINING HUMIDITY IN COLD STORES. Up to about the year 1898 the subject of humidity of cold storage rooms was given very little or no attention by cold stor- age operators, and no successful means of testing humidity had been found for the requirements of refrigerated rooms. About the year above referred to the author secured a sling psychrom- eter, such as is used at stations of the United States Weather Bureau, and made some tests. This instrument is now in gen- eral use for the purpose, and is well adapted for obtaining the humidity of cold storage rooms. More attention has been given to the subject each year, and as it costs practically nothing and requires very little time, all houses should make tests to know how they stand in this important respect. The humidity of a cold storage room under ordinary condi- tions depends on the season to a moderate extent, and the con- dition of the room, as regards ventilation, in some cases. In late fall or winter, especially, if air is taken directly into the room from the outside, the humidity will be low. As- cool weather approaches, the tendency is for the humidity to rise, and unless kept down by ventilation or by the use of absorbents, serious consequences are sure to follow. To enable us to thoroughly understand the meaning of rela- tive humidity, as it is called, we will study a few extracts from "Instructions to Voluntary Observers."* Humidity is consid- ered on a decimal scale, with 100 the saturation point of the air, at which it will hold no more water vapor, and o the point at which air contains no moisture whatever. The various percent- ages between these points is a degree of humidity relative to these two extremes, or relative humidity. The quotations below "Issued by the United States Weather Bureau, Washington, D. C. UiS PRACTICAL COLD STORAGE are not contained in the recent issue of instructions, but are from the issue of 1892, which is now superseded by that of 1897. WATER VAPOR IN AIR. The air contains vapor of water, transparent and colorless like its other gaseous components. It only becomes visible on condensing to fog or cloud, which is only water in a fine state of division. The amount is very variable at different times, even in the vicinity of the ocean. The amount of moisture that can exist as vapor in the air depends on the tem- perature. There is a certain pressure of vapor, corresponding to every temperature, which cannot be exceeded ; beyond this there is condensation. This temperature is called the temperature of saturation for the pressure. When the temperature of the air diminishes until the saturation tempera- ture for the vapor contained is reached, any further fall causes a con- densation of moisture. The temperature at which this occurs is called the dew point temperature of the air at that time. The less the quantity of moisture the air contains, the lower will be the temperature of the dew point. For different saturation temperatures, the weight of vapor, in grains, contained in a cubic foot of air is as follows : Temperature Weight in a of Saturation, Cubic Foot, Grains. Degrees F o 0.56 10 0.87 20 I.32 3° I.96 40 2.8s 50 4.08 60 5-74 70 7.g8 80 10.93 9° 14-79 100 19.77 The air is never perfectly saturated, not even when rain is falling; neither is it ever perfectly dry at any place. Relative humidity expresses relative amount, of moisture in the air only as long as the temperature of the air remains constant. For this reason relative humidity is an imperfect datum. At a low temperature even a high relative humidity represents a very small amount of vapor actually in the air, while a low relative humidity at a high temperature represents a great deal. The most important law relating to above concise statements, and one which, if carefully noted and applied, will make all work in humidity easily understood, is best expressed thus: The ca- pacity of air for moisture is increased with its temperature. Strictly speaking, air has no capacity for moisture, the water vapor being simply diffused through the air, after the nature of a mechanical mixture. For all practical purposes, we may regard it as being absorbed by the air, and it is usually so treated. At a temperature of 40 F., air will hold in suspension more water vapor than at any lower temperature (see table) ; and when the difference is as much as 10° F., the difference in the HUMIDITY 169 amount of moisture the air will hold is very considerable. To illustrate : Air which is saturated with moisture at 30° F., when raised in temperature to 40° F., then holds but 68 per cent of its total capacity. INSTRUMENTS FOR DETERMINING HUMIDITY. There are two kinds of instruments in use for determining humidity, hygrometers and psychrometers. The hygrometer de- pends on the expansion and contraction of some substance, as a human hair, in the presence of more or less moisture in the air. The hair used is fastened at one end, the other end passing around a pulley, to which is fastened a pointer, which moves over a graduated arc as the hair changes its length. The scale reads from o to 100. The chief advantage of these instruments is that results are obtained at once, the reading corresponding to the percentage of saturation or relative humidity; but these instruments are affected by changes of temperature, and shocks or vibration materially affect the reading. Further, they are more expensive in first cost, and not so convenient to use, as they must hang for some time in the room to be tested, while with the sling psychrometer, described in another paragraph, an observer can pass from room to room, getting observations in less than two minutes in each room, needing but one instrument and making all observations at practically the same time. A psychrometer is simply two thermometers mounted on a frame ; the bulb of one being covered with muslin so as to retain a film of water surrounding it. The working of this instrument depends on a law which may be roughly expressed, as "evapora- tion carries off heat." The evaporation of water from the bulb incased in muslin, known as the wet bulb, cools it somewhat, depending on how dry the air surrounding it may be. The dif- ference between the reading of the wet bulb thermometer and the reading of the dry bulb thermometer, when compared with reference to a prepared table, gives the relative humidity of the air at the time of making the observation. Psychrometers are of two kinds, stationary and sling. The stationary psychrometer is essentially like the sling psychrometer, both depending on the same principle. The sling instrument is more compact and provided with a handle for 170 PRACTICAL COLD STORAGE 1/ m FIG. I. — SLING PSYCHRO- METER. whirling, while the stationary instrument is intended to be fastened against the wall, or on a post, the muslin covering the wet bulb being connected by a porous cord with a reservoir of water, to keep the supply of water con- tinuous. This is essential, as it takes some little time to obtain a correct reading with this pattern of instrument. For this reason it is open to the same objections as the hygro- meter. Also, after short use the muslin cov- ering the wet bulb, and the cord feeding water to it, become clogged with solid matter and fungous growth affecting its accuracy. At any tem- perature below 32° F. this instrument is useless, as the water will freeze in the cord supplying the muslin on the wet bulb, and the muslin becomes dry in con- sequence. For practical, accurate and quick results at any temperature there is no instrument so reliable and convenient as the sling psychrometer, preferably of the pattern known as Prof. Marvin's improved psy- chrometer, shown in Fig. 1. This is a standard Weather Bureau instrument, and when used in con- nection with the tables of humidity published by the bureau, any needed results may be obtained with a fair degree of accuracy. The sling psychrometer, >as illustrated, consists of a pair of thermometers mounted on an aluminum plate, one higher than the other, the lower having its bulb covered with a small sack of muslin. At the top, the frame or plate sup- porting the thermometers is provided with a handle for whirling, this handle being connected by links to the plate, and provided with a swivel to allow of a smooth rotary motion. The bulb of the lower ther- mometer is wet at the time of making an observation, the muslin serving to retain a film of water, surround- ing and in contact with what is known as the wet bulb of the psychrometer. The muslin should be renewed from time to time, as the meshes between the threads HUMIDITY m will gradually fill with solid matter left by the evaporation of the water and the natural accumulation of dust from the air. The muslin in this condition will neither absorb nor evaporate the water readily. HOW TO USE THE SLING PSYCHROMETER. To make an observation dip the muslin-covered bulb in a small cup or other wide-mouthed receptacle containing water. Whirl the thermometer for ten or fifteen seconds, then dip the wet bulb of the psychrometer into the water again. Whirl again for ten or fifteen seconds, stop and read quickly, reading the wet bulb first. Repeat once or twice, noting the reading each time. When two successive readings of the wet bulb agree very nearly, the lowest point has been reached. Dip the wet bulb only after the first whirling, as this is done only to make sure that the muslin is thoroughly saturated with water. If the water used is of nearly the same temperature as the room, correct read- ings are sooner obtained. If the psychrometer and water are at a much higher temperature than the air of the room, it will take a proportionately longer time to reach a correct reading, but the accuracy will not be impaired, if sufficient time is allowed for the mercury to settle. It is very important that the muslin-covered bulb should not become dry in the least; it should be saturated with water during the full time of observation. There will be no difficulty in getting accurate readings down to 29° F., as indicated by the dry bulb. At about this temperature, and with the wet bulb at about 27 F., ice will form on the wet bulb and cause the psychrometer to become somewhat erratic in its be- havior. Readings below 30° F. are therefore very difficult to obtain, and it is only after repeated trials that results may be ob- tained in some cases. By dipping the instrument in water at a temperature near the freezing point and then rapidly whirling it results may usually be obtained. A stationary hygrometer is en- tirely inoperative at any temperature below 32 F., as the water in the fountain and cord will freeze solid. The sling psychrometer, according to Prof. Marvin, its originator, is supposed to be as accurate when the wet bulb is covered with ice as when covered with water, but this is not borne out by the author's personal ex- 172 PRACTICAL COLD STORAGE perience. There is something to be desired in the way of further information on this point. It is difficult to describe the proper movements for whirling the sling psychrometer, a little practice being the best instructor. The handle is held in a horizontal position, the frame mounting the thermometers revolving around the pivot, after the manner of the weapon with which David slew Goliath, and from which our moisture-tester gets the easy part of its name. A high rate of speed is unnecessary, a natural, easy motion of the forearm or wrist being all that is required. When stopping the psychrom- eter the arm should follow the thermometer from the highest point of the circle of rotation, whereby the radius of the path of the psychrometer is increased, and the momentum overcome. The stopping can be accomplished in a single revolution, after a little practice. The psychrometer will come to rest very nicely by simply allowing the arm to stand still, but the final revolution will be quite irregular and jerky. In making observations in a storage room, the psychrometer should be held as far from the body as convenient, and toward the direction from which the circulation comes — the observer standing to the leeward, as it were. In some cases it is necessary, or advisable, to step slowly back and forth a few steps, and the observer should turn his head from the direction of the psychrom- eter so that his breath will not affect the reading. In reading a thermometer, read as quickly as possible, and do not allow the breath to strike the bulb. It is a common practice with the author to hold his breath while reading a thermometer. It is unnecessary to caution against allowing the psychrometer to strike any object while whirling. In case it should, the observer will have $5 worth of experience, but no psychrometer. The following short table needs no explanation further than has been already given. It will cover most cases in cold stor- age, observations. It was not intended for cold storage work, being a part of the regular humidity tables published by the Weather Bureau. The full set of tables can be had by addressing the chief of the Weather Bureau, Department of Agriculture. Washington, D. C. They are published in pamphlet form, along with tables giving dew point temperatures. Observers must, work out the small fractions for themselves, if they think neces- HUMIDITY 173 sary, but results within the limits covered by the table are near enough for practical purposes. TABLE OF RELATIVE HUMIDITY, PER CENT. Difference between dry and wet thermometers [t — t'). 2 H u o".5 i°.o l°.5 2°.0 2".5 3°.o 3°.5 4°.o 4°-5 5°.o 5°-5 6°.o a 25 94 87 81 74 68 62 56 5° 44 38 32 26 25 26 94 88 81 75 69 63 57 51 45 40 34 28 26 27 94 88 82 76 70 64 59 53 47 42 36 30 27 28 94 88 82 76 7i 65 60 54 49 43 38 33 28 29 94 89 83 77 72 66 61 56 50 45 40 35 29 3° 94 89 84 78 73 67 62 57 52 47 4i 36 30 3 1 95 89 84 79 74 68 63 58 53 48 43 38 31 32 95 90 84 79 74 69 64 59 54 5° 45 40 32 33 95 90 85 80 75 70 65 60 56 5i 47 42 33 34 95 91 86 81 75 72 67 62 57 53 48 44 34 35 95 9 1 86 82 76 73 69 65 59 54 5° 45 35 36 96 91 86 82 77 73 70 66 61 56 5i 47' 36 37 96 91 87 82 78 74 70 66 62 57 52 48 37 38 96 92 87 83 79 75 7i 67 63 58 54 5° 38 39 96 92 88 83 79 75 72 68 63 59 55 52 39 40 96 92 88 84 80 76 72 68 64 60 56 53 40 4 1 96 92 88 84 80 76 72 69 65 61 57 54 41 42 96 92 88 84 81 77 73 69 65 62 58 55 42 43 96 92 88 85 81 77 74 70 66 63 59 56 43 44 96 92 88 85 81 78 74 70 67 63 60 57 44 45 96 92 89 85 82 78 75 7i 67 64 61 58 45 46 96 93 89 85 82 79 75 72 68 65 61 58 46 47 96 93 89 86 83 79 76 72 69 66 62 59 47 48 96 93 89 86 83 79 76 73 69 66 63 60 48 49 97 93 90 86 83 80 76 73 70 67 63 60 49 It is of no use to test for moisture unless having the means to control it, any more than a thermometer would be of use unless the means of regulating temperature were at hand. Hu- midity can be controlled by ventilation, already discussed, and the use of absorbents, which are considered in the following chapter. 174 PRACTICAL COLD STORAGE CHAPTER VIII. ABSORBENTS. USE OF ABSORBENTS IN COLD STORAGE. The use of absorbents in cold storage rooms has been com- mon since the industry was in its infancy ; their use originating, no doubt, from an appreciation of the fact that the air of a stor- age room quickly became too moist and impure to do the work of preservation perfectly. When absorbents and ventilation are applied to refrigerator rooms they practically have one duty in common — that of purifying the air. Ventilation purifies by fur- nishing pure air which displaces the foul air ; absorbents by at- tracting the moisture, and with it the impurities of the storage room. But while ventilation is largely for the purpose of forcing out the permanent gases or impurities which have little affinity for moisture, absorbents are for the purpose of taking up the moisture and the germs and impurities which are absorbed by it. Active absorbents can be made to perform duty in absorb- ing the moisture which is usually condensed on the cooling coils, as illustrated in one style of the antiquated overhead ice cold storages, called Prof. Nyce's system. In this system the ice is supported above a water-tight sheet iron floor which forms the ceiling of the storage room, the air of the room being cooled merely by contact with this cold metal surface, which is cooled by the ice above. The moisture given off by the goods in storage, and that resulting from air leakage was taken up by an absorbent, chloride of calcium being the chemical mostly in use for this pur- pose. It was applied by suspending it in pans at the ceiling of the room, or in some cases on the floor under the goods. Prof. Nyce's system gave good results years ago in competition with the Jackson, Dexter, McCray, Stevens, etc., systems of overhead ice cold storage, which low temperatures, and the improved sys- tems of air circulation now in use have rendered obsolete to a ABSORBENTS 175 greater or less extent. Mention is made of this system not as recommending it, but to show the possibilities of absorbents in drying and purifying storage rooms. LIME. The two chemical absorbents in general use for taking up moisture and the impurities from cold storage rooms are chloride of calcium and lime (either unslaked or air-slaked, or in the form of whitewash). (See chapter on "Keeping Cold Stores Clean.") Occasionally waste bittern from salt works is used, but the active principle of bittern is chloride of calcium. Or- dinary quicklime has the property of absorbing moisture and impure gases from the air, and is used in very much the same way as chloride of calcium; that is, it is placed around the room on trays or pans. Lime, however, has very little ca- pacity for moisture as compared with chloride of calcium, and when exposed to the air it will simply air-slake, which means that it will absorb moisture enough from the air to disinte- grate into the form of a powder. Lime in this form is known as air-slaked lime, and is used to a large extent in storage rooms. Air-slaked lime as it comes from the lime house will absorb very little moisture, but it gives off minute particles of lime which have a good effect in preventing the growth of fungus, which we have already fully discussed. Air-slaked .lime is usually applied by spreading on the floor of the room, between the 2x4s (which are used at the bottom of each pile of goods), to the depth of an inch or more. This must necessarily be done when the goods are piled, and consequently its efficiency is very low when the cool weather of fall comes. This defect has been overcome by scattering fresh air-slaked lime through .the rooms so as to create a cloud of lime dust, but this is objected to be- cause it musses up the cases. A better way of using lime is in the lump form — quicklime— which can be placed around the top of the room in trays or pans and renewed from time to time through the season. CHLORIDE OF CALCIUM. Chloride of calcium is the most vigorous absorbent (or drier, as it is called) which we are discussing. It is the same 176 PRACTICAL COLD STORAGE salt of the metal calcium as common salt (chloride of sodium) is of the metal sodium. Both have a strong affinity for water, but chloride of calcium is much the more energetic of the two. Where, in a moist air, common salt simply attracts enough mois- ture to become damp, chloride of calcium will absorb enough water to lose its solid form entirely, uniting with the moisture of the air to form a solution or brine. The strong affinity of this salt for water has been utilized for the purpose of drying and purifying refrigerator rooms, and in this capacity has been a general favorite for years. The most primitive method of ap- plying it is to place it in a simple iron pan, allowing the brine to run off into a pail as fast as formed. A better way is to support the calcium on a screen of galvanized wire, with a galvanized pan below for catching the brine. This allows of a free circula- tion of air around the calcium. This apparatus should be sus- pended near the ceiling of the room, one end slightly higher, to allow the brine to run off into a galvanized iron pail, supported at the low end of the pan. Galvanized iron is specified because black iron rusts badly when exposed to the air. (In the chapter on "Uses of Chloride of Calcium" a complete description of the uses of this material and illustrations of methods of applying are given.) Do not in any method of using chloride of calcium evaporate the water from the brine and use the salt over again. The im- purities will stay in the salt to a large extent, which is quite harmful, and the calcium has at least lost its value as a purifier, to a large extent. The quantity of calcium necessary depends on the conditions under which it is to be used, but in any case it is safe to use much more than the author saw in use in one eastern house. A room about 30x50 and about fourteen feet high had the refrigerant shut off, and the room was in rather bad condition as to moisture, etc. In each end of the room a pail was placed, on which rested a wire screen, with perhaps ten or fifteen pounds of chloride of calcium on it. Electric fans were playing on the calcium, which was doing its best, but it seemed "like trying to dip the sea dry with a clam shell." This room should have had at least two drums (about 1,200 pounds) at work in it to do it justice. USES OF CHLORIDE OF CALCIUM 177 CHAPTER IX. USES OF CHLORIDE OF CALCIUM. CALCIUM CHLORIDE AS AN ABSORBENT. Chloride of calcium is a substance which is known in chem- istry as a deliquescent salt, which term means that it will become liquid by the absorption of moisture from the air. It is obtained as a by-product in the preparation of ammonia from ammonium chloride and lime ; in the preparation of potassium chlorate from calcium chlorate and potassium chloride; in the ammonia-soda or Solvay process, and in the manufacture of carbon dioxide or carbonic acid gas. The greater portion of the commercial prod- uct comes from the waste bittern from the salt works, and the Solvay process for the manufacture of soda. The capacity of chloride of calcium for water depends largely on the temperature at which the solution from which it is prepared is evaporated, and to the presence of a greater or less percentage of impurities (chloride of magnesium, chloride of sodium, gypsum, sulphates, etc.), some of which possess com- paratively little or no value as absorbents. Commercial chloride of calcium, as generally prepared, holds about 25 per cent of water, and it will absorb in addition to this, when exposed under average conditions in cold storage rooms, somewhere from one- half to nearly its own weight of water, depending on humidity of the air, temperature, method of applying, etc. It is the most active moisture absorber, or drier — as it is sometimes called — • in common use, and because of its low price ($10 to $15 per ton), it has come into general use for many purposes. In general character, common salt (chloride of sodium) and chloride of calcium are similar, both having strong affinity for moisture. It is a well known fact that cold storage rooms are purified to a large extent by extracting the water vapor which is held in (12) 178 PRACTICAL COLD STORAGE suspension by the air contained in the rooms. The water vapor contains a greater part of the foul gases, germs of decay, etc., which are given off by the goods, or introduced into the rooms by admitting impure moist air from the outside. The water vapor laden with these impurities is disposed of in mechanically refriger- ated cold storage rooms by being frozen on the cooling pipes. Be- cause of the strong affinity of chloride of calcium for moisture, it can be utilized to accomplish the same duty in moisture absorbing and purification which can be accomplished by the refrigerating pipes. It has been in use for years for this purpose; the nat- ural ice cold storage houses having used it largely before the advent of the refrigerating machine. When used in a room cooled by air circulated directly from the ice, it is of very little service except during very cold weather, because such a room is held at a positive humidity by the air circulating continually in contact with the moist surface of the melting ice. The possibilities in the use of chloride of calcium for mois- ture absorbing are well illustrated in the system of overhead ice cold storage originated by Professor Nyce. (See chapter on "Absorbents.") The success of this system depends on chloride of calcium as its only agent for moisture absorbing and purification, and proves conclusively its value for the purpose, and those who are operating mechanically refrigerated houses can take some ideas from this old system which will assist them through the cold weather of fall and winter, when they are obliged to discontinue the flow of refrigerant through the cooling pipes. When this becomes necessary, the frost on pipes must be promptly cleaned off (which is at times impossible, owing to the stock of stored goods in the room), or the frost will throw off water vapor which is laden with impurities which have been absorbed from the air of the room. The result is easy to foresee. The air becomes moist and foul, and goods stored in such an atmosphere deter- iorate very rapidly. The remedy for such a state of things is to expose to the air of the storage rooms a large quantity of chloride of calcium ; or, what is better still, this condition can be made im- possible by preventing the formation of frost on pipes by the application of chloride of calcium by a process invented by the author, which will be described further on. USES OF CHLORIDE OF CALCIUM 179 DEVICES FOR APPLICATION. The methods of applying chloride of calcium to the work of moisture absorbing are numerous, but the devices illustrated and described here have been found to do well and will fit almost any case that may come up. Fig. i is a cheap, simple way of sup- porting the calcium near the ceiling of room. It is best to support the calcium near the ceiling, as the space is less valuable and the moistest air is to be found there. The pan or trough of FIG . l — CALCIUM SUPPORTED NEAR CEILING. galvanized iron, shown in the sketch, should be inclined toward the outlet, so that the liquid calcium will flow off into a recep- tacle as fast as formed. The pan is usually suspended over the alley-way between goods, so that it may readily be refilled as required. These pans may be of any size and shape desired, corresponding to the space which they will occupy, but in plac- ing them in the room plenty of space should be left on the sides for the free access of air. The pan shown in Fig. 2 is an im- 180 PRACTICAL COLD STORAGE provement on the first, in that the calcium is supported on a wire screen, several inches above the pan below, allowing a free flow of air around the calcium, exposing a greater surface to the action of the air. The liquid dripping from above covers the pan beneath with a film of brine, and the air in contact with this brine will give up its moisture to some extent, resulting in a more dilute brine and, consequently, greater economy in the con- sumption of the calcium. In other words, a pound of the cal- cium used in the device shown in Fig. 2 will absorb more mois- ORIP FIG. 2. — METHOD OF CONSTRUCTION OF CALCIUM PANS. ture than the same quantity used in the device illustrated in Fig. 1. The general explanation of proper method of using, given in connection with Fig. 1, is equally applicable to Fig. 2. These pans should be constructed of galvanized iron throughout, as they are exposed intermittently to the action of the chloride and the dry air outside when they are out of service ; and, as the cal- cium will keep them moist a long time, the action of the air in connection with this moisture will cause them to rust badly. Any USES OF CHLORIDE OF CALCIUM 181 iron surface continually covered with calcium brine will rust very little — no more, probably not as much, as it would if ex- posed to the atmosphere under ordinary conditions. The device shown in Fig. 3 is a more positive and powerful arrangement for drying the air of storage rooms than either of FIG. 3. — ARRANGEMENT FOR DRYING THE AIR IN ROOMS BY USING CHLORIDE OF CALCIUM. the two described. The chloride is placed in a tank or box on wire screen shelves, as shown, and the air forced or drawn through the box by an exhaust fan, which may be placed on the 182 PRACTICAL COLD STORAGE inlet or outlet end, as may be most convenient. The moist air should be taken from the top of the room to be dried, and con- ducted to the bottom of box, the dry air to be taken out of the top of box and discharged at the opposite end of the room. In this way the moist air comes first in contact with the liquid calcium, or brine, which lies at the bottom of the box. As the drip from the top shelves drops from one shelf to another, always in contact with the air moving upward, it becomes more and more dilute. It will be seen therefore that the air which is moistest comes first in contact with the dilute brine at bottom of tank, and last with the dryest calcium at the top of box. This results in a greater economy in the use of cal- cium, and gives a more perfect drying effect. The devices shown in Figs, i and 2 are much slower in their action, because depend- ing on the ordinary air circulation in the room to bring the air containing the mixture in contact with the calcium. COOPER CHLORIDE OF CALCIUM PROCESS. A better method of utilizing chloride of calcium than those described has been designed and thoroughly tested by the au- thor. Claims fully covering this process have been allowed by the patent office at Washington, and it has been put in service in a large number of refrigerating plants. In this system the calcium is made to perform two distinct duties, that of keep- ing the pipes free of frost during warm weather, arid during cold weather, that of maintaining the air of the storage room at its correct degree of humidity, at the same time maintaining it in a pure state. The process is applicable to any of the me- chanical systems of refrigeration wherein a refrigerant is cir- culated through coils of pipe, or to any system where the rooms are cooled by refrigerated metal surfaces. A smaller amount of surface is required to do a given refrigerating duty when the pipes are clean than when the frost is allowed to accumulate on the pipes, and the economy of a device which will keep the refrigerating pipes free of frost at all times will be ap- preciated by any person familiar with the business, as it is well known that frosted pipes are insulated partly, the degree to which they are insulated depending on the thickness of the coat. We have Mr. E. T. Skinkle's ("The Boy") opinion that this is USES OF CHLORIDE OF CALCIUM 183 probably about as the square of the thickness of the frost. Mr. John Levey states that the efficiency of the coils is increased from 1 5 to 25 per cent by this process. The author's process consists simply in placing a quantity of chloride of calcium in proximity to the refrigerating surfaces, so that the brine resulting from a union of the moisture in the air with the calcium will drip over the refrigerating pipes. After passing down over the pipes, the brine falls onto a water tight floor, which is provided with drip Chloride or Calcium is. Pi FIG. 4. — COOPER S CHLORIDE OF CALCIUM PROCESS. connections to the sewer, or the brine may be collected and used as a circulating medium in the system. This effectually and con- tinually disposes of the brine which contains the moisture and impurities from the air of the storage room, therefore contami- nation from this source is impossible. The apparatus illustrated in Fig. 4 is a simple and effective manner of applying the cal- cfurn, although it can be applied in any other manner to produce the desired result ; as in case of ceiling coils the calcium may be placed directly on the pipe. The film of brine, covering the pipes, 184 PRACTICAL COLD STORAGE s which is produced in this way, practically prevents the, formation of frost, and the cooling surfaces of the pipes are therefore maintained at their maximum efficiency at all times. The eco- nomical advantages of this process are great, the cost of installing the apparatus very small, and the expense for calcium not large. The disadvantages of the system are very few, if any. The chief one which has been suggested so far is that the chloride of calcium brine trickling over the pipe surfaces would cause the pipes to rust. Rather than rust the pipes, the brine has a cleaning and protective effect, and coils which have been equipped with this process show freer of rust after being in service for a few weeks than when first fitted up. It is generally conceded by those who have observed carefully that the most favorable con- dition for rusting of iron is alternately wetting and drying in the presence of a free circulation of air. When the pipes are coated with a film of brine, no corroding action of consequence will take place, because the air cannot have free access to the surface of the pipes. The expense for chloride of calcium has also been cited as an objection to the process. When it is considered that it is only necessary to supply about the same weight of the salt as of the frost to be kept off the pipes, it will be seen that expense for this salt is of very small importance. The estimated weight of frost which will accumulate on the pipes during the season in a room of 20,000 cubic feet is about 2,000 pounds. The amount will vary greatly with the season of the year, product stored, and whether room is opened often or not, but above figures will cover average conditions. The cost of calcium as compared with the economy which results from maintaining clean pipes at all times is of small moment, amounting to only a very small percentage of the sav- ing effected by maintaining the refrigerating surfaces at their maximum efficiency at all times. To show the possibilities of this process, combined with the system of forced air circulation designed by the author and fully described in the chapter on " Air Circulation," the following is quoted from a letter received from a gentleman using these sys- tems. He says : A remarkable thing is the small amount of cooling surface required. I put eleven coils, sixteen and one-half feet long, fourteen pipes to the USES OF CHLORIDE OF CALCIUM 185 coil, in th'e coil room, and I am indeed surprised to find that with this system I only need one of these coils, containing 231 feet of i-inch pipe, brine entering at 14 F. from our ice tank. This statement refers to the cooling of a room of about 20,000 cubic feet capacity to a temperature of 33" F. This means that a lineal foot of i-inch pipe is cooling about eighty- five cubic feet of space, with brine at an initial temperature of 14 F. Naturally, this process, like all others, would have some limi- tation as to its application; and this limitation is found when a temperature of about io° F. is reached. It has been used suc- cessfully in a room where the temperature was carried at 12° to 15° F., but when tested in a freezer at a temperature of 8° F. the action of the calcium was very slow and the process inopera- tive. At a temperature of 30 F. the action is rapid, and no difficulty was experienced in keeping a coil of sixteen i-inch brine pipes, one above another, practically free of frost. PREPARING AND HANDLING. The preparation of chloride of calcium for use is attended with some very disagreeable features, unless a person has had experience and knows the nature of the material to be handled. Some of those who have used calcium have been discouraged from using it again by the hard labor required to put it in shape, and the wetting of floors it causes when carelessly handled. For the benefit of those who have never handled this salt, and for those who have experienced difficulty in its preparation, the fol- lowing directions are given, which if adhered to, will make the preparing of calcium for use as simple a matter as any of the routine work about a cold storage warehouse. Chloride of calcium in the commercial form comes from the manufacturers in the form of a solid cake, encased in an air tight sheet iron jacket. These jackets are known as drums. They are simply ordinary black sheet iron of a very light gauge, and are of no value, and when removed from the calcium may as well be thrown away at once. The drums of calcium weigh about 600 pounds each, and, though heavy, are easily rolled or trucked, and require very little space for storage. For use, the calcium needs to be broken into lumps, ranging in size from ten pounds downward. This is for convenience in 186 PRACTICAL COLD STORAGE handling and for the purpose of exposing a fair amount of sur- face to the action of the air. For breaking the calcium select a clear floor space, where nothing can be injured by the moisture, which soon collects on the small pieces which are scattered in breaking. Pound the drum with a sledge hammer, using strong, vigorous blows, working around the drum and do not strike twice in the same place (see Fig. 5), as this tends to pulverize the calcium too much for easy handling and for air drying pur- poses, though for brine making the finer the calcium is broken the better. After pounding the drum outside thoroughly, stand it on end and take off the top of the drum by prying it out with an old ax or chisel. It is then an easy matter to cut down the side with an ax, when the sheet iron jacket may be easily re- FIG. 5. — BREAKING UP DRUM OF CALCIUM. moved. Any large pieces needing further breaking may be re- duced in size without much trouble by striking on the flat side. It is a very simple and easy matter to break the calcium in this way. An active man will prepare and place a drum in an hour or two. The calcium begins absorbing moisture from the air very quickly, especially in warm, humid weather, and for this reason when a drum is once broken into, it should be disposed of as quickly as possible. The small pieces which fly about when the cake is being broken should be swept up promptly to prevent making a muss ; some dry sawdust, scattered over the place where the cake was broken, will be found useful in taking up the mois- ture which accumulates. As before stated, chloride of calcium is of a similar character to common salt, and aside from the dis- USES OF CHLORIDE OF CALCIUM 187 agreeable property of making everything damp with which it comes in contact, and keeping it so for some time, is entirely harmless. CHLORIDE OF CALCIUM BRINE. A non-congealable liquid is used in refrigeration as a sec- ondary or circulating medium for absorbing the cooling effect of an expanding gas, and applying it directly to the work to be done. This non-congealable liquid has been in the past usually a solution of common salt in water; but of late chloride of cal- cium has come into use quite generally for this purpose. Prob- ably the chief reasons why it has not come into general use be- fore to the entire exclusion of common salt brine, are: That it is, or has been, much more expensive in first cost ; that it is more difficult to prepare and handle the solution, and also that it can- not be obtained everywhere like common salt. Chloride of cal- cium possesses positive advantages over common salt for brine making. It is now used by many of the leading engineers in the business, and where once adopted, has not, in a single instance known to the writer, beten discarded for common salt. As the use of the so-called brine coolers have made the brine circulating system more desirable, and the brine system is now in favor for most purposes, the proper understanding of chloride of calcium and its use should be a part of the information possessed by every engineer connected with the business. Those who have written on the subject of refrigerating ma- chinery and refrigeration, have had very little to say regarding the merits of the two different salts for brine purposes. Most of the information formerly available relates to common salt brine, which is a sort of tacit recommendation for its use; but brine and brine making in a general way have until recently been given very little attention by writers on refrigeration. Tn con- nection with some investigations bearing on the process for pre- venting frost on refrigerating pipes already described, the author has collected all the available information on the general subject of chloride of calcium, and all facts obtainable show that calcium brine has important advantages over that made from common salt. The manufacturers or venders of chloride of calcium claim that it is a better conveyor of refrigeration and that "it does not 188 PRACTICAL COLD STORAGE eat up the pipes like salt." These claims are, roughly speaking, true, and if the reasons why had been given, the claims would have more weight with engineers. The author's reason why chloride of calcium brine will not rust refrigerating pipes has already been given in connection with the explanation why cal- cium brine trickling over the pipes in the frost preventing proc- ess will not rust the pipes. Probably ordinary salt brine will not corrode the pipes very much more on the inside, but wherever it has access to the exterior of the pipes in contact with air, as from a leaky joint, the corrosion and deterioration are much more rapid than where calcium brine is used. It is probable that the impurities encountered in common salt are responsible to a great FIG. 6. — PIPE USED FOR FOUR YEARS WITH CALCIUM CHLORIDE. extent for the peculiar rotting action which it has in some cases on cast or wrought iron or steel. Calcium also contains damag- ing impurities at times. Figs. 6, 7 and 8 illustrate the "pitting" or corrosion of pipe when using salt brine, and freedom from same when chloride of calcium brine is employed. The surfaces of pipes moistened by common salt brine, are, owing to varying condi- tions causing a tendency to dry at one season of the year and become moist at another, subject to the action so favorable for the corrosion of the metal. Calcium brine will not, under any con- ditions to be met with in cold storage rooms, give up enough water to lose its liquid form, so will not allow of a drying out on the pipes except after a considerable length of time has elapsed. USES OF CHLORIDE OF CALCIUM 189 Without the aid of chloride of calcium the present perfect types of brine coolers would not have been possible. Now the FIG. 7- — INTERIOR OF A UNION USED IN SALT BRINE FOR THREE YEARS. brine cooler is recognized as a feature of nearly all up-to-date cold storage plants, and in many ice factories the brine for freez- ing is cooled in a brine cooler. The saving of space, low cost, FIG. 8. — PIPE USED FOR FIVE YEARS -WITH SALT BRINE. and perfection of interchange of temperature between the am- monia and the brine, make the brine cooler an ideal device. Op- erating engineers appreciate the saving to them in care of looking 190 PRACTICAL COLD STORAGE after a large number of expansion valves scattered throughout the plant. Obviously calcium brine has a great advantage over common salt brine at temperatures below zero F. Common salt brine at its maximum density will freeze at about 7" below zero F., while calcium brine can be made which will not freeze at 50 below zero F. It will be seen that where a temperature of zero F. or lower is required in cold storage rooms with brine circulation, calcium brine only can be used. For a given minimum brine temperature a less dense brine of calcium can be used than of common salt, giving more conducting power per pound. The advantages of this are that a given weight of calcium brine can be made to convey more units of refrigeration than the same weight of salt brine, saving in the weight and amount of brine to be circulated. Chloride of calcium brine has the advantage of not being liable to deposit crystals in the pipes should the temperature drop below normal, and there is practically no dan- ger of freezing if reasonable care is used in its preparation. Ref- erence to the subjoined table shows that calcium brine has an ultimate freezing point of about 54° below zero F. with a 30 per cent solution. A 25 per cent solution is all that is required in almost any work, and for most purposes a 20 per cent solution is amply dense. For ice making, where a brine temperature of io c to 20 F. is carried in the tank, a brine ranging from 12 to 18 per cent is all that is required. The brine must, of course, be strong enough to prevent ice forming on the expansion coils, so that the temperature of the expanding ammonia must largely regulate the density of the brine. It will be noted from the table that a very strong solution of chloride of calcium has a much higher freezing point than a more dilute brine. A brine contain- ing too much calcium is therefore to be guarded against. The most common test for brine is the salometer, a hydrometer scaled from zero of pure water to 100 per cent or more, which is about the point of a saturated solution of common salt brine. A Baume hydrometer scale can also be used for ascertaining percentage of calcium. The per cent of calcium given in the table represents the total per cent, and as the commercial fused chloride of cal- cium already contains about 25 per cent of water, more of this article will be required for a given quantity of water than is USES OF CHLORIDE OF CALCIUM 19] FIG. 9. — HYDROMETER IN GLASS JAR. stated in the table. The small sub-table of approximate practical proportions of the commercial calcium and water, for brine of a required test, will be found useful in the making of brine. (See the following page.) The preparation of brine, using chloride of calcium, is a simple matter but somewhat slower than where common salt is 192 PRACTICAL COLD STORAGE used, owing to the much smaller surface exposed to the action of the water. It is difficult to break calcium by hand into small grains like salt, therefore it dissolves comparatively slowly. The simplest way is to put the correct proportion of calcium and water in a barrel or barrels, and stir slowly with a piece of gas pipe to facilitate solution. Another method is to put the correct quantity of calcium and water in the brine tank, and start the pumps running. The circulation of water in contact with the surface of the calcium is what is necessary. Others use a steam pipe lead directly into the brine tank or other receptacle. This is perhaps the more rapid way, but it is not desirable, from the fact that the solution may not be at the correct degree when com- pleted, because of the indefinite amount of steam necessary to effect a solution. It is best to have the solution amply strong at first, as it can be readily reduced by adding water in sufficient quantity. If the live steam method is used, a good proportion to put into the brine receptable is six pounds of the calcium to each gallon of water, or a drum to each ioo gallons. This will make a very strong brine which can be diluted as required. In testing brine it is necessary to have the solution at a temperature of 60° F., as any variation from this temperature will cause error in the test. The brine is easily warmed or cooled to the correct degree. A glass hydrometer jar (see Fig. 9) is useful, as supplying a convenient tall vessel, and the scale on the hydrometer can be read more accurately than with a piece of gas pipe with a cap on one end, which some use. The following table is the one referred to above for the making of calcium brine and will be found of practical value : PRACTICAL TABLE FOR MAKING CALCIUM BRINE. Pounds Chloride of Calcium (Commercial fused) to One Gal- lon of Water. Degrees Salome- ter, 6o°F. Degrees Baume, 60° F. Freezing Point, Degrees F. 2^ 3 1% 4 4^ 5 5'A 80 88 96 104 113 IZO 20 22 24 26 28 30 32 4 — 3 — 9 -17 —27 — 39 —54 USES OF CHLORIDE OF CALCIUM 193 PROPERTIES OF SOLUTION OF CHLORIDE OF CALCIUM. ( CALCIUM BRINE. ) b 6 . a o O b sa <->.3 .5 '0 ~.2 O ffl ID a - o ^ to £6 «^1 .9 • 5 » . rt '3 X g g £S 'o"> o° N V ca rt U « 0. Qtn sn wO P. "S IcQh fcQ < W Pressures. 4 1 1.007 1 - -31.IO — -5 46 .996 8 2 1. 015 2 --30.38 — -9 45 .988 12 3 I.024 3 - -29.48 — i-4 44 .980 16 4 I.032 4 --28.58 — 1-9 43 .972 22 5-5 1. 041 5 --27.68 — 2.4 41-5 .964 26 6-5 I.049 6 --26.60 — 3-° 39-5 .960 32 8 1.058 7 --25.52 -3-6 38 •936 36 9 1.067 8 --24.26 — 4-3 37 •925 40 10 1.076 9 --22.8 — 5-i 35-5 .911 44 11 I.085 10 --2I.3 — 5-9 34 .896 48 12 I.094 11 --I9.7 — 6.8 32-5 .890 52 13 1. 103 12 --18.I — 7-7 3°-5 .884 58 14-5 i.II2 13 --I6.3 -8.7 28 .876 62 15-5 1. 121 14 --I4-3 -9.8 26 .868 68 17 I.I3I 15 --12.2 — 11. 23-5 .860 72 18 1. 140 16 --10.0 — 12.2 21.5 .854 76 19 1. 150 17 -- 7-5 —13.6 20 •849 80 20 I-I59 18 --4.6 —15-2 18 •844 84 21 1. 169 19 + 1.7 —16.8 15 •839 88 22 1. 179 20 — i-4 —18.6 12.5 .834 92 23 1. 189 21 — 4-9 —20.5 10.5 .825 96 24 1. 199 22 — 8.6 — 22.6 8 .817 100 25 1.209 23 — 11.6 —24.8 6 .808 104 26 1. 219 24 —17. 1 —27-3 4 •799 108 27 1.229 25 —21.8 —29.9 i-5 Vacuum, .790 112 28 1.240 26 — 27.9 —32.8 I .778 116 29 1.250 27 —32.6 —35-9 5 .769 120 3° 1. 261 28 —39-2 —39-6 8-5 •757 3 1 1.272 29 —46-3 —43-5 12 32 i,a83 30 —54-4 —48.0 15 33 1.294 3i —52-5 —46.9 10 34 i-3°5 32 —39-2 —39-6 4 35 1.316 33 —25.2 —31.8 i-5 35-5 1-327 34 — 9-7 —23.2 36-5 1.338 35 + 2.8 — 16.2 37-5 1-349 36 +H-3 — 9.8 Note.— The + sign denotes temperature above zero, the — sign, temperature below zero. A part of the preceding tables and some of the informa- tion contained therein has been kindly supplied by the manu- facturers of chloride of calcium, and while the tables have been proved inaccurate, they will answer for practical purposes. (13) 194 PRACTICAL COLD STORAGE CHAPTER X. EGGS IN COLD STORAGE. IMPORTANT FACTORS TO BE CONSIDERED. Eggs are the most important product now taken care of by cold storage methods, both as regards aggregate value and bene- fits to the community. They are also among the most difficult products to successfully refrigerate. Over five years ago the author estimated the total value of eggs under refrigeration for safe keeping at about $20,000,000 annually for the United States alone. Statistics show that the consumption of eggs doubles about every five years. <■ -Therefore the value of eggs annually cold stored in the United States at this time (1904) cannot be very far from $40,000,000. Appreciating the importance of the industry and the lack of accurate information available, the author, in the interest of a better understanding and dissemination of knowledge on the cold storage of eggs, communicated with quite a large number of individuals and companies, requesting that they give full answers to a printed list of questions sent them. The result has been most gratifying ; nearly one-half of those writ- ten to acknowledged receipt of the inquiry, and more than one- half of this number gave fairly complete replies to the questions submitted. Considering the fact that the inquiries were regarded by some as being of a rather personal nature, the proportion of managers sending replies in full is large. Several gentlemen were frank enough to say that personal considerations prevented them from giving any information; others gave guarded or partial replies. In the main, however, storage men have shown themselves willing to give information and exchange ideas. The list of inquiries sent out covers the subject quite thor- oughly, and divides it into six different parts, namely, tempera- ture, humidity, air circulation, ventilation, absorbents and pack- ages, with three separate questions relating to each. To the data EGGS IN COLD STORAGE 195 so cheerfully furnished- by others is added information from the author's experience and practice with such explanation of theory and practice as may seem necessary to a clear understanding of the principles of successful egg refrigeration. It is hoped that those who are new to the business may obtain valuable informa- tion from these collected data, and that those with experience may derive some benefit in the way of a review, and possibly pick up some new ideas as well. TEMPERATURE. Questions regarding the correct temperature of egg rooms have been asked repeatedly of storage men who have been in the business long enough to be looked to for advice, the same person, perhaps, giving a different answer from time to time, as his ideas change. At present there is no temperature on which a large majority of persons can agree as being right, and as giving superior results to any other. The claims made by the advocates of different temperatures will be considered, to determine, if possible, what degree is giving the best results in actual practice. The three questions relating to temperature were written to draw out opinion as to the right temperature, the lowest safe -temperature, and what deleterious effect, if any, the egg sus- tained at low temperatures, which did not actually congeal the egg meat. The three temperature queries were : First. — At what temperature do you hold your rooms for long period egg storage? Second. — What temperature do you regard as the lowest limit at which eggs may be safely stored? Third. — What effect have you noticed on eggs held at a lower temperature? All the replies received contained answers relative to tem- perature, and by a very small majority 32° F. is the favorite temperature for long period egg storage. Some few, 33° F. and 34° F., with a few scattering ones up to 40° F. Under the freez- ing point, none recommended a temperature lower than 28° F., and for a very obvious reason, this being near to the actual freez- ing temperature of the albumen of a fresh egg. A very respect- able minority say a temperature ranging from 30° F. to 31° F. is giving them prime results; and several recommend 30 F. 196 PRACTICAL COLD STORAGE straight, and say they should go no lower. In recent years there has been a decided tendency among storage men to get the tem- perature down near the safety limit, but many houses are so poorly equipped that they are unable to maintain a uniform low temperature below 33° F., without danger of freezing eggs where they are exposed to the flow of cold air from coils. A house must be nicely equipped to maintain low temperatures with safety. More houses would use temperatures under 32° F. were they able to without danger to the eggs. A very successful eastern house issued a pamphlet in 1892. At that time they maintained a temperature of from 32 to 34° F. in their rooms. In sending out this little book during the winter of 1897-98 a post- script was added, as follows: "This pamphlet was published in 1892, when our plant was started. Since that time all first- class cold storage houses have lowered their temperatures ma- terially." No better illustration than this can be cited to show the tendency of the times. These people now use a temperature of 30 F. for eggs. Most of the replies received contained answers to the second question, and the greater portion state this as being about 2° F. lower than that recommended for long period storage. It is presumed that these two degrees are allowed as leeway, or margin of safety, for temperature fluctuations. Some state that eggs cannot be safely held below 32° F., but give no reason why, while two or three say a temperature of 27° F. will do no harm to eggs in cases. One reply states that eggs held in cut straw at 25° F. for three months showed no bad symptoms. It has never been made clear how the package can be any protection against temperature, when the temperature has been continuously main- tained for a length of time sufficient to allow the heat to escape; and we know that eggs will positively freeze at 25° F., as proven by experiments mentioned in another paragraph. The answers to the third question were few in number, but cover a wide range. The scarcity of data on this point indicates that few have experimented with eggs at temperatures ranging from 25" F. to 30° F. Some say: "dark spot, denoting germ killed" ; others, "white gets thin" ; others, "eggs will decay more quickly"; or, "they will not 'stand up' as long when removed from storage." It is also claimed that "yolk is hardened or EGGS IN COLD STORAGE 197 'cooked' when temperature goes below 32° F." Some answers state a liability of freezing if eggs are held in storage at a tem- perature below 32° F. for any length of time. As far as possible, we will dig out reasons for the claims made by advocates of both high and low temperatures, both having equal consideration. Taking 29° F. or 30 F. and 38 F. or 40° F., as representing the lowest and highest of general prac- tice, we will see what is claimed by each; and also the faults of the other fellow's way of doing it, as they see it. Those who are holding their egg rooms at 40° F. say it is economical, that the eggs keep well,' that the consistency of the egg meat is more nearly like that of a fresh egg after being in storage six months, than if held at a lower temperature. As against a low temper- ature they say : A temperature of 30° F. is expensive to main- tain; the yolk of the egg becomes hard and the white thin, after being in store for a long hold ; and that when the eggs are taken from storage in warm weather it will require a longer time to get through the sweat than if held in storage at a somewhat higher temperature, resulting in more harm to the eggs. Some claim that the keeping qualities are impaired by holding at a temperature as low as 30 F., and others note a dark spot, or clot, which forms in the vicinity of the germ, when eggs are held below 33 F. Against this formidable array of claims, the low temperature men have some equally strong ones, although fewer in number. They say: "There is very much less mildew, or must, at 30° F. than at temperatures above 32 ° F. ; the amount of shrinkage or evaporation from the egg is less ; an egg can be held sweet and reasonably full at this temperature from six to eight months." This last claim is a broad one, and comparatively few houses are turning out eggs answering to this description. The following, relating to high temperatures, is quoted from a letter written by one of the best posted men in the business, who has spent much money and time on experiments, and studied the question for years. He says : "A temperature of 40 F. is very good for three months' holding, but if they run over that, it is more than likely the eggs will commence to cover with a white film, which grows the longer they stand, and finally makes a musty egg." This gentleman advocates a temperature of 30° F. for long period holding. It should- be noted that the high tern- 198 PRACTICAL COLD STORAGE perature men ignore entirely the effect of high temperatures on the growth of this fungus, spoken of above as a white film. The worst thing about most storage eggs is the taste caused by this growth (usually called mildew or mold), which results in what is commonly called a musty egg. To enable us to understand the validity of these claims made by the 30° F. people, it will be necessary for us to ascertain the conditions which are favorable, and also the conditions which are unfavorable for the propagation of this growth of fungus, which has given storage men so much trouble, ever since cold storage was first used for the preserva- tion of eggs. Heat and moisture are the two conditions leading to its rank growth, and the opposite — dryness and cold — will retard or stop the growth entirely. In moist, tropical countries many species of this parasite grow, while in the cold, dry regions of the north its existence is limited to a single variety. The causes leading to a growth of the fungus on the outside of an egg are not far to seek. It feeds on the moisture and products of decom- position which are being constantly given off by an egg, from the time it is first dropped until its disintegration, unless im- mersed in a liquid, or otherwise sealed from contact with the air. This evaporation not only takes moisture from the egg, but carries with it the putrid elements from the egg tissue, re- sulting from a partial decomposition of the outer surface of the egg meat. Conditions of excessive moisture and the presence of decaying animal or vegetable matter, together with a moderate degree of heat, are essential to the formation of fungus of the species which are found growing on eggs in cold storage. As the heat and moisture are increased, the growth of fungus will be proportionate. Furthermore, we all understand that heat hastens decomposition, and the partial decomposition of an egg results in a growth of the fungus, as before explained, when conditions of temperature and humidity are favorable. If the temperature is low, this growth is slow ; for instance, if eggs are held at a temperature of 30° F in an atmosphere of given hu- midity, the growth of fungus is less rapid than if held at any temperature higher, with the same per cent of humidity. As our subject merges into humidity here, the reader is referred to what is said in regard to this under the head of "Humidity." EGGS IN COLD STORAGE 199 Returning to the objections urged against low temperatures, we will see what damage is claimed from the use of a tem- perature of 29° to 30" F. The objections are : Liability of freez- ing; germ is killed; white becomes thin; yolk is hardened, and eggs will not keep as long when removed from storage. Some interesting results are obtained from experiments made by the author. Half-rotten or "sour" eggs freeze at temperatures just a trifle under 32° F. Fresh eggs freeze at 26 to 27" F. In testing eggs which had been held in storage for several months, it was noted that the freezing point had been reduced from 1° to 2 F. An egg which is leaky will freeze at 2° to 3° higher temperature than one which is sound, probably owing to the evaporation from the uncovered albumen resulting in a lower temperature. The freezing point of eggs, as above, is under- stood as being the degree at which they begin to form ice crystals inside. Of the replies received touching on the freezing point of eggs, nearly all agree with above experiments. The "dead germ" theory the author has never been able to locate in fact, having never seen anything of the kind in eggs held as low as 28 ° to 29° F. for several weeks' time ; nor in eggs held at 30° F., or a trifle under, through the season. As only two or three mention having noted this result, it would seem that some local conditions, and not low temperature, were responsible. The matter of the white becoming thin when eggs are held at low temperatures has some bearing ; in fact, any egg held at a cold storage temperature for a long carry will show this fault, to a certain extent, especially if cooled quickly when stored, or warmed suddenly when removed from storage. It is the au- thor's opinion that a difference of 4° to 6° F. in carrying tem- perature will not be noticeable in its effect on the albumen of an egg; and as to the effect of a low temperature on the egg yolk, it has been demonstrated that any temperature, which will not actually congeal the albumen, will not harm the yolk of an egg. There is a slight tendency, in this case, to a similar effect to that produced by a low temperature on cheese; that is, causes it to become "short" or crumbly. In regard to a low temperature egg not keeping as long when removed from storage, it has been the experience of the author that no difference was noted between eggs put out from storage 200 PRACTICAL COLD STORAGE and the current receipts of fresh eggs, so far as any complaint or objection was concerned, the eggs being shipped in all di- rections, in all weathers and subject to many different conditions. A test was also made, by placing three dozen of eggs, which had been carried in storage at a temperature of 28° to 30° F. for five months, in a case along with three dozen fresh eggs. After three weeks no pronounced change was noted in either, both showing considerable evaporation as a result of exposure to the dry fall atmosphere. They were exposed to the temperature of the re- ceiving room, fluctuating from 50° F. to 80° F. The eggs from storage went through a "sweat," while the fresh were not sub- jected to any such trial. As most eggs are consumed inside of three weeks after being removed from storage, this would seem like a good practical test of the vitality of a low temperature egg. A mere matter of economy between holding a room at 40 F. and from 29 ° to 30° F., while readily appreciated and ad- mitted, seems of very small importance, when a positive advan- tage can be obtained by carrying eggs at the lower temperature; and a difference of from 4 to 5° F. would be scarcely worth con- sidering. An advantage of low temperature, not yet mentioned, is the increased stiffness, or thickness, of the white of the egg while in storage, holding the yolk in more perfect suspension. When eggs are held at a temperature of 36 F., or above, for any period longer than four months, the yolk has a decided tendency to rise and stick to the shell, causing rotten eggs, known as "spots." It is usually understood that the yolk settles; but, being of a fatty composition, it is lighter than the albumen, and rises instead. If the albumen is maintained in a heavy consistency, the yolk is retarded from rising, and held in a more central position. It was long a practice with storage men to turn eggs at least once during the season, to prevent the above trouble, and some recom- mend it even now; but the practice has been generally aban- doned with the advent of low temperatures for egg storing. When eggs are put in cold storage they should not be cooled rapidly. The effect on the egg tissues is bad — they should have time to rearrange themselves to the changed temperature. This is especially true where eggs are placed in storage in extreme warm weather. Sudden warming is also detrimental to the wel- EGGS IN COLD STORAGE 201 fare of an egg, for a similar reason to above. The most notice- able effect of either is a thinned albumen. If this process of cooling and warming could be accomplished slowly (which is not always practicable commercially), a well kept storage egg would come out of storage with nearly the same vitality it had when fresh. HUMIDITY. Information on the subject of humidity, as applied to the cold storage of eggs, is very meager. Not more than a dozen of the replies received in answer to the list of inquiries sent out contain information on the three queries under the head of hu- midity. Considering the amount of talk we have all heard, with dry air as a subject, this scarcity of knowledge is rather sur- prising. Those who have had experience with cold storage work and the products handled are well aware that an essential for good results in egg refrigeration is a dry atmosphere in the egg room; but just how dry, very few are able to give even an ap- proximate estimate. Very likely if a cold storage man is asked in regard to it, he will reply that an egg room should be "neither too moist nor too dry." What this "happy medium" is, that will not shrink or evaporate the eggs badly, and yet keep down the growth of fungus to a minimum, is what all are striving for, and very few have the means of knowing when this point is reached. A few years ago a prominent commission man, in conversation with the author, speaking of storage eggs, said: "You storage men are between the devil and the deep sea. You always shrink 'em or stink 'em" ; meaning that eggs which were held long in storage would show either a considerable evaporation or a radical "musty" flavor. To some extent this is true, but with a pene- trating circulation, careful ventilation and a judicious use of absorbents (all of which are considered under their proper heads) eggs can be, and are, turned out of storage without this strong, foreign flavor, and with little evaporation or shrinkage. The questions relating to humidity were written with a full understanding of the scarcity of information on the subject, and were designed to locate, if possible, those who were making tests of air moisture, and get opinions on the correct humidity for a given temperature. The following are the queries : 202 PRACTICAL COLD STORAGE First—What tests, if any, have you. made of the dryness or humidity of your egg rooms? Second. — What per cent of air moisture do you find gives the best results at the temperature you use? Third. — What instrument do you use for testing air moisture? The first and third questions are practically the same, the latter being written simply to make the query more plain and indicate whether an instrument or some other test was used for determining air moisture. Four houses reporting are using the dry and wet bulb thermometers ; the others are using hygrometers of French or German make. The answers to the second question vary greatly; some also giving the actual testing humidity of their rooms and their opinion of a correct degree as well. From 70 to 80 per cent of humidity is the test of nearly all reporting, and of the rooms tested by the author, nearly all show a similar humidity, with one occa- sionally going as high as 85 per cent, and some as low as 65 per cent. Two answers recommend a humidity of 65 per cent, and one a humidity of 60 per cent, with a temperature of 30° to 32" F. Others hold that their testing humidity of 70 to 80 per cent is correct. Under the head of "Temperature," it is stated that: "If eggs are held at a temperature of 30° F. in an atmosphere of a given humidity, the growth of fungus is less rapid than if held at any temperature higher with the same per cent of humidity.'' By referring to the table on page 168 we see that a cubic foot of air, when saturated at a temperature of 40 F., contains 2.85 grains of water vapor, while at 30 F. it contains but 1.96 grains, or only about two-thirds as much as at 40° F. The same holds true with any relative humidity, the same as when the air is saturated. Take, for instance, air at a tem- perature of 40° F., with a humidity of 75 per cent, then a cubic foot of air holds 2.14 grains of water vapor per cubic foot; and at a temperature of 30 F., with the same relative humidity, it would hold but 1.47 grains. This great difference in the amount of moisture contained in the air at different temperatures, and still having the same relative humidity, has as radical an effect on the growth of fungus as does the difference in temperature. This is no mere theory, as the writer has demonstrated it, to his EGGS IN COLD STORAGE 203 own satisfaction, at least, during several seasons' observation. If it is hoped to keep down the growth of fungus in a temperature of 40° F. by maintaining an atmosphere with a lower relative humidity, the result is a badly evaporated egg, which loses its vitality and value very rapidly when held in storage for a term exceeding three or four months; the white becomes thin and watery, with a strong tendency to develop "spot" rotten eggs. As the fullness or absence of evaporation is of only secondary consideration to their sweetness, when eggs are tested by buyers, it is necessary to prevent this trouble if the eggs turned out from storage are to be considered first-class. From the foregoing it seems clear that to turn out sweet eggs at a temperature of 40° F. it is necessary to maintain a lower relative humidity than at any temperature lower, and the result cannot fail to be as described. The author has already given a summary of the replies to the questions relating to hu- midity, which are few in number, and not very complete. A little is better than nothing, however, and by comparing his own data with the results obtained by others, and paying careful at- tention to their opinions, the following table of correct humidity for a given temperature in egg rooms has been compiled. There are no data on the subject in print, so far as known, and no claim for absolute accuracy is made in presenting this first effort in that direction, but as the figures are taken from actual re- sults, no great mistake can be made by depending on them. The percentages of humidity given are modified, to some extent, by the intensity and distribution of the air circulation employed : RELATIVE HUMIDITY FOR A GIVEN TEMPERATURE IN EGG ROOMS. Temperature Relative Humidity, In Degrees F. Per Cent 28 8s 29 83 30 80 31 79 32 75 33 74 34 7° 35 68 36 66 37 64 38 6l 39 59 i 40 50 204 PRACTICAL COLD STORAGE CIRCULATION. A vigorous and penetrating circulation of air must be main- tained in a cold storage room for eggs if good results are to be insured, and the importance of this condition is quite generally appreciated. It is also a fact that a strong, searching circulation will do much to counteract defects in a cooling apparatus, or wrong conditions in the egg room in some other particular. The reason why a vigorous and well distributed circulation of air in an egg room will give superior results over a sluggish or partial circulation may not be readily apparent. A circulation of air is of benefit in combination with moisture absorbing capacity in the form of frozen surfaces or deliquescent chemicals. Stirring up the air merely, as with an electric motor fan, without pro- vision for extracting the moisture, is of doubtful utility, and may, in some instances, prove positively detrimental, as it is liable to cause condensation of moisture on the goods, or walls of storage room, instead of its correct resting place — the cooling coils and absorbents. Let us see how the circulation of air in a storage room operates to benefit its condition. Under head of "' Temperature," we have seen that the evap- oration from an egg contains the putrid elements resulting from a partial decomposition of the egg tissues, and that the air of a storage room carries them in suspension. It is probable that these foul elements are partly in the form of gases absorbed in the moisture thrown off from the egg; and if, therefore, this moisture is promptly frozen on the cooling pipes, or absorbed by chemicals, the poisonous gases and products of decomposition are very largely rendered harmless. This is also true of the germs which produce mold and hasten decay, which are ever present in the atmosphere of a storage room, being carried to a considerable extent by the water vapor in the air, along with the foul matter of various kinds referred to. If the vapor laden air surrounding an egg is not removed and fresh air supplied in its place, the air in the immediate vicinity of the egg becomes fully charged with elements which will produce a growth of fungus on its exterior, affecting and flavoring the interior — the flavor varying in intensity, depending on how thoroughly im- pregnated with fungus-producing vapor the air in which the egg is kept may be. In short, then, circulation is of value because EGGS IN COLD STORAGE 205 it assists in purifying the air. It should be kept up so that the air may be constantly undergoing a purifying process to free it from the effluvia which is always being thrown off by the eggs, even at very low temperatures. The questions bearing upon circulation contained in the list of inquiries sent out by the author are as follows : First. — In piping your rooms what provision was made for air circulation? Second. — What difference in temperature do you notice in different parts of the same room? Third.— Do you use a fan or any kind of mechanical device for maintaining a circulation of air in the rooms? More answers were received on this subject than on the subject of humidity, but not exceeding one-third contained prac- tical replies to all three inquiries. Several of the answers con- founded circulation with ventilation, as before alluded to. The first question, in particular, was badly neglected, indicating, no doubt, that no provision was made for circulation in a majority of cases. The common device in use for causing air to circulate more rapidly over the cooling coils, when they are placed directly in the room, is some form of screen, mantle, apron, false ceiling or partition. Many of these have been put up after the house has been in operation for some time, and are very crude affairs, applied in all conceivable combinations with the pipe coils. In some cases canvas curtains, or a thin wooden screen, have been suspended under ceiling coils with a slant to cause the cold air to flow off one side, and with surprising improvement to the room, considering the simplicity of the device. Forced circula- tion with a complete system of distributing air-ducts is coming into general use, as the merits of this way of producing circula- tion are better understood and appreciated. The second question was answered more generally, but that some of the answers were mere guesses, 1 '- or statements made without testing, is very evident, as they state that no difference was noticed in different parts of the same room. With open piping or gravity air circulation, this is aH- impossibility — it is only possible with a perfectly designed forcedf^irculation system. In contrast to this claim some answers state a difference in tem- perature of as high as 4° to 5° F., but most answers show a 206 PRACTICAL COLD STORAGE difference of i° to 2° F. ; a few of Yi° to i° F. ; and, still others, as before stated, none at all. A marked variation of tem- perature in different parts of a room, while in most cases caused by defective circulation, is due sometimes partly to location of room as to outside exposure, proximity to freezing rooms, char- acter of the insulating walls, etc. An egg room placed over a low temperature freezing room will show more variation be- tween floor and ceiling than when located over another egg room, conditions being otherwise the same. Where this ar- rangement occurs, and the egg rooms are operated on a natural gravity air circulation system, eggs may be frozen near the floor, when a thermometer hanging at the height of a person's eyes would read 30 F. or above. Even with the very best insulation, the result of this very common arrangement is a defective cir- culation and more or less variation in temperature between floor and ceiling. In reply to the third question, about a dozen state that they are using some form of mechanical forced circulation. The ad- vantages of this method are discussed quite fully elsewhere in this book. About double this number are using the small electric fans. These also have been treated in the discussion of mechan- ical air circulation in another chapter. As air circulation is a somewhat neglected subject, and comparatively few have experimented enough to have positive opinions, based upon practical experience, regarding the merits of different devices and methods, some of the more prominent and successful ones are illustrated and discussed elsewhere in this book. (See chapter on "Air Circulation.") VENTILATION. The introduction of a large volume of fresh air is not es- sential for the purpose of purifying rooms in which eggs are stored, because the accumulation of permanent gases in an egg room is quite slow, comparatively (as in rooms where well ripened fruit is stored) ; but a small supply of fresh air continuously, or at regular intervals, is of much benefit. The questions referring to ventilation contained in the letter of inquiry sent out by the author are as follows : First. — What plan do you pursue in ventilating egg rooms? EGGS IN COLD STORAGE 207 Second. — Under what circumstances and how often do you ventilate ? Third. — How often do you consider it advisable to make a complete change of air? Outside of a bare dozen, the replies on this much-talked-of subject were of no value whatever for our purpose. Most of those answering do not ventilate ; many others get their ventila- tion through the opening of doors ; some ventilate through an ele- vator shaft, by opening doors at top and bottom, etc. Only three or four were properly cooling and drying the air before intro- ducing it into the egg rooms. One successful storage manager says that : • "It is trouble enough to take microbes, bacteria, moisture, etc., out of one batch of air" (meaning the air in his rooms at the beginning of the season), without adding to his troubles by sending in more air loaded down with the same mischief makers. As pointed out in the chapter on "Ventila- tion,'' unless the air to be used for purifying the rooms is itself first cooled and purified, this man's idea is perfectly correct. Ventilated egg rooms will, however, turn out eggs which are in every way better than from rooms not ventilated, other conditions being equal. Eggs from ventilated rooms are clearer and stronger bodied (albumen thicker) than from non-ventilated rooms. No accurate data have yet been established regarding the volume of fresh air which is advisable to use for ventilating egg rooms, but it is a simple and inexpensive matter to supply enough, and too much cannot be used if it is first properly dried and purified and brought to about the same temperature as that of the storage room. Ordinarily it is unnecessary to ventilate egg rooms until filled with goods and closed for the season. After a short time (two to four weeks) begin ventilating, as the accu- mulation of gases commences at once as soon as the rooms are permanently filled and closed. Ventilate in small quantities and for several hours at a time once or twice a week, rather than in large quantities less often. For a discussion of the principles involved and mechanical details of this subject see chapter on "Ventilation." ABSORBENTS. The letter of inquiry sent out by the author contained three questions referring to absorbents, written with an idea of ascer- 208 PRACTICAL COLD STORAGE taining the coating used for the walls of a storage to the greatest extent; what absorbent was the favorite, and in what manner applied. The questions are as follows : First. — Do you use an absorbent or purifier in your egg rooms ? Second. — In what way do you use or apply them ? Third. — Do you paint or whitewash? What kind and how often applied? The most common wall coating in use for egg rooms is plain, every-day whitewash, in various proportions of lime and salt. Several recommend one part of lime and one of salt. This makes a very good whitewash, giving a firm, hard surface, but unless some method of blowing warm, dry air through the rooms is feasible, it will dry very slowly, which is likely to cause it to have a mottled appearance instead of the pure white which gives a storage room such an attractive appearance. A better propor- tion for ordinary cold storage work is two parts of lime and one of salt. This mixture will dry faster, and will give a white surface which will not easily rub or flake off. There are many formulas for good whitewash, some of them so complicated as to be impracticable ; but plain lime and salt, with perhaps the addition of a little Portland cement, will be good enough for our purpose. See chapter on "Keeping Cold Stores Clean" for de- tails of whitewash making, etc. ; also chapter on "Uses of Chloride of Calcium" for application of this material, also chapter on "Absorbents." PACKAGES. Eggs are continually giving off moisture from the time they are first dropped by the hen until they disintegrate, unless sealed from contact with the air, and we can therefore never hope to keep them in cold storage for several months without their losing some weight by evaporation. To prove that eggs must evaporate, the following experiment was tried by the author in his early experience: An ordinary 30-dozen egg case was lined with tin, with all joints carefully soldered. The eggs were then placed in the fillers in the tin lined case in the usual way, and an air-tight tin cover soldered on, forming a hermetically sealed package. After about sixty days' stay in an ordinary refrigerator the tins EGGS IN COLD STORAGE 209 were unsoldered. The result noted was peculiar and startling. The inside of the tins was dripping wet, and very foul smelling, and the eggs were all rotten. This same experiment was tried by a friend, working independently and without knowledge of the author's experiment. He used an ordinary fruit jar, with screw top fitting onto a rubber ring. His results were similar. In addition this gentleman packed some eggs in flour in a fruit jar, otherwise under the same conditions as the other experi- ment. The eggs packed in this way were all found to be in good condition when the jar was opened, as the moist evaporation from the eggs had been taken up by the flour. These experi- ments prove beyond a doubt that an egg must evaporate con- tinually, and they prove further that the eggs must be surrounded by some medium which will absorb this evaporation. In the chapter on "Air Circulation" it is explained how the air is best circulated so as to remove the moisture and impure gases from the vicinity of the goods. This must be done, other- wise the fillers and package containing the eggs would shortly be in as bad condition as the fillers in the experiment just men- tioned. The theory and explanation of the other conditions in the storage room necessary for successful egg refrigeration have also been taken up under the various heads. We will now look into the requirements of the package containing the eggs while in cold storage. The questions contained in the letter of inquiry relating to the egg package are as follows : First. — What egg package have you found to turn out the sweetest eggs? Second. — Have you used any kind of ventilated egg case, and with what results? Third. — Have you ever used open trays or racks, and with what results? As many different people have experimented with different packages, hoping to get something which would turn out per- fectly sweet eggs, with little evaporation, the replies received to the questions relating to packages are interesting, and many contained information valuable as data. The favorite package is the ordinary 30-dozen egg case, made of whitewood, using medium weight hard calendared fillers. The term whitewood (14) 210 PRACTICAL COLD STORAGE is usually meant to include either poplar, cottonwood or bass- wood, but two or three other varieties of wood, not so well known, are designated as whitewood. Basswood is by some not placed in the whitewood list, but the best authority known to the author says that basswood is as properly a whitewood as poplar or south- ern whitewood. Poplar and cottonwood are most in use for storage purposes, and many insist that basswood is objectionable becaue of its liability to ferment or sour and cause' tainted or musty eggs. All kinds of cases have been in storage in the house operated by the author, and if all were thoroughly dry, no differ- ence could be noted in the carrying qualities of the dif- ferent kinds of whitewood, and the preference has been for well seasoned basswood cases. It may be that bass- wood is more likely to sour and affect the eggs than poplar or cottonwood, but it is always advisable to get stock for egg cases in the fall and have them nailed up during the winter, allowing two or three months for the cases to season and dry out before the opening of the egg storing term. Some have dry kilns for cases, but a naturally seasoned case is to be preferred, as then it has a chance to deodorize as well as dry out. In some localities other woods are used for egg cases. Ash, maple, hemlock and spruce have been used for storage cases, generally because they are cheaper than whitewood in that locality. Any strong scented wood like pine will not do> because of the flavor imparted to the eggs. ■ The pasteboard frames and the horizontal dividing or sepa- rating pasteboard pieces which form for each egg an individual cell in the case are usually spoken of as fillers. For years only one grade of these was made — those of ordinary strawboard. When moistened by the evaporation from the eggs this material has a peculiar rank odor, which was taken up to some extent by the eggs if they were allowed to remain in the fillers for several months. Much of the flavor resulting from a growth of fungus has been laid to the fillers, and much of the flavor resulting from fillers has been laid to a growth of fungus or must, but there is no question about strawboard fillers not being a perfect material for cold storage use. Many kinds of fillers have been tried, and many ideas suggested for the improvement of cold storage eggs. A whitewood pulp filler made its appearance some years ago, but EGGS IN COLD STORAGE 211 did not come into general use. After being in storage a few months, it absorbed moisture to such an extent as to become very soft, and they were objectionable on this account. A good manila odorless is now on the market which is giving good satis- faction where tried. Ordinary strawboard fillers have been coated with various preparations, shellac, paraffine, whitewash, etc. Any substance in the nature of waterproofing might better be left off for the reason, as we have seen, that eggs must evap- orate, and a waterproof filler would hold the moisture and not allow it to escape into the air of the room. It is essential to the well being of an egg that it should evaporate, as proven by the experiments in hermetically sealing, before described. Many have gone to the expense of transferring the eggs into dry fillers in the middle of the season. One season of this was enough for the author. A better way is to decrease the humidity of the room as the fillers become more and more loaded with moisture. The humidity may be decreased by the use of absorbents or by ventila- tion, as already discussed in their proper places. Fillers made of thin wood have been used in years gone by with fair success, but their manufacture has now been entirely discontinued. They were made of maple, shaved very thin, and were a prime filler so far as odor was concerned, but in cold storage the frames warp "badly, and the time and eggs wasted in getting the eggs out of the fillers was a serious item against their use. As a shipping filler they were also a failure because of the excessive breakage. Some years ago an eastern company began the manufacture of what is known as the odorless fillers. These fillers are light hrown or buff in color, and from the best information the author •can obtain, are composed largely of scrap paper stock, with some long fibre like manila added for strength. In the manufacture the stock is treated to a thorough washing and deodorizing proc- ess, and the result is a filler with very little odor. Eggs put up in these so-called odorless fillers and subjected to the same con- ditions as a similar grade of eggs packed in common straw- board fillers, have come out of cold storage in better condition in a good many cases. A number of imitations of the original odorless filler are now on the market, some of them almost if -not quite the equal of the original. Another filler which has given good results is the fibre filler, which is made from a material 212 PRACTICAL COLD STORAGE similar to the now well known fibre ware. They have very little odor, and remain hard and firm while in cold storage. A new odorless filler made from pure spruce pulp has been put on the market. This is a beautiful appearing filler, and unless appear- ances and the ordinary tests are deceptive will make its mark after a trial of a year in cold storage to prove what it can do. A ventilated filler made by a well known creamery supply house, has been suggested as an ideal filler for cold storage, but they are so poor mechanically that they are not to be thought of. The material cut away to form the air circulation space weakens the structure of the filler to such an extent as to make it danger- ous as a shipping filler. Whatever filler is used, it should fit the cases, not crowding in, nor still so loose as to shake. If this point is looked after much breakage and consequent poor results from storage in the cold room may be avoided. Many styles of ventilated egg cases have been placed on the market in years past, but very few or none survive the test of time. A ventilated case, made by having the sides cut an inch narrower than the ends, has come into use, especially in one large eastern city. Making the sides narrower forms a space of half an inch on both sides of case at top and bottom, for the ready access of air to the interior of the case. This case is of very simple construction, and efficient in allowing a free circula- tion of air into the case. Others, however, prefer a case with sides in two pieces, claiming that the cracks will allow enough air circulation. Still others prefer the shaved or veneered cases with solid sides and bottom, claiming that this kind of a case will prevent excessive evaporation from the eggs. As pointed out elsewhere, humidity and circulation have much to do with the evaporation from eggs ; in fact, are more of a ruling factor than the package, although the package necessarily has much to do with it. A tight package will allow of less evaporation than an open one. In a very dry room with a vigorous circulation a mod- erately tight package is the thing, but in a comparatively moist room with poor circulation the more open the package the better. An appreciation of the poor circulation and damp air of the overhead ice systems has caused many of their operators to resort to the use of open trays or racks for the storage of eggs. Very palatable eggs have been turned out in this way, but the use of EGGS IN COLD STORAGE 213 trays in any ammonia or brine cooled room would lead to very excessive shrinkage of the eggs and consequent heavy loss in candling. On a commercial scale, too, the storing of eggs in trays is hardly practicable, as it increases the risk of breakage immensely, and the eggs must be transferred from the cases when received at the storage house, and back into cases again when shipped, involving much labor, and perhaps loss of valuable time at some stages of the market. In any but a very moist room, eggs stored in open trays, in bulk, will lose much from evapora- tion, and the loss will be proportionately higher than on an equal grade of eggs stored in ordinary cases and fillers. The ad- vantage of trays, if any, for some houses, is that contamination from fillers is avoided, and about 40 per cent more eggs can be stored in a given space. The eggs are, however, more liable to must as a result of moisture condensing on their surface with change of temperature, or on the introduction of warm goods into the storage room. The material used for forming a cushion in the case on top and bottom of the fillers to protect the eggs from contact with the case, and so that they will carry in shipping, is generally either excelsior, which is finely shaved wood, usually basswood, or the chips made in the manufacture of corks, known as cork shavings. The big cold storages have in the past recommended cork in preference to the best excelsior. Here again comes a question of dryness. If the excelsior has been in stock for a year and stored in a dry place it is to be preferred to cork shavings, otherwise cork is the best, because we know cork is always dry. Cork makes a very poor cushion as compared to excelsior; it is liable to shift in the case, leaving one side without protection. As a matter of cost, too, cork is much more expensive than ex- celsior. A company known to the author manufacture a beautiful grade of basswood excelsior, which is always fairly dry when received, and makes as fine a cushion for protecting the eggs as can be desired. If people want cork in their cases they can have it by paying the price, but dry, seasoned, fine basswood excelsior is better, for reasons stated. The best houses are now recommending dry excelsior in place of cork on account of the excessive breakage when a cushion of cork is used. 214 PRACTICAL COLD STORAGE Eggs have been packed in oats for years, but the practice has gradually fallen off, as eggs stored in cases from the best cold storage houses have been improved in quality from year to year. Oats, if dry, will absorb moisture from the eggs quite rapidly, and are objectionable on this account. If the oats are not dry the germs of mold are developed rapidly, and as the moisture is given off by the eggs the mold will grow, causing the eggs to become "musty." Therefore the main difficulty in using oats as packing for eggs in cold storage is to have them at the correct degree of dryness. It is almost impossible to have them in the same condition at all times. Oats have also been used in cases inside the fillers; that is, the layers of eggs are first put into the filler ; then the oats are sifted into the spaces around the eggs flush with the top of the filler. This is repeated through the whole case ; all the space in the case not occupied by the eggs being filled with oats, excepting the small space taken by the fillers themselves, the object being, of course, to prevent the "filler taste." At intervals we read of some method of preserving eggs, which is said to be sure to supersede ordinary cold storage for the good keeping of eggs. A scheme was tried on a large scale somewhere across the water, in which the eggs were suspended in racks in a cold room — the racks being turned at regular in- tervals by automatic machinery to keep the eggs from spoiling; that is, to keep the yolk from attaching to the shell. A low temperature will prevent this, as pointed out in this chapter under the head of " Temperature," and why a man should waste good energy inventing such a machine is passing all comprehen- sion. The quantity of various chemical preparations manufac- tured and sold for egg pickling or preserving is even now quite large, but the high class stock now turned out by the best equipped cold storage houses has made any other method of pre- serving eggs at the present day almost entirely obsolete. HINTS. There is a long string of "don'ts" in regard to* packing, handling and storing eggs which might be put down, but the author will be content with a few of the simpler and most useful ones. To start with, don't store very dirty, stained, cracked, EGGS IN COLD STORAGE 215 small or bad appearing eggs of any description. Have your grade as uniform as possible. The culled eggs will usually bring within two cents of the market price, and it pays better to let them go at a loss rather than try to store them. Don't use fillers and cases the second time; they are more likely to cause musty eggs than new ones. Don't ship eggs in cold cars, or set eggs which are intended for storage in ice boxes. In shipping eggs from the producing section to the storage house in refrigerator cars, no ice should be put in the bunkers, be- cause if the eggs are cooled down and arrive at their destination during warm or humid weather they will collect moisture or "sweat," and an incipient growth of mold will result. Don't use heavy strawboard fillers for storing eggs. If "the best way to improve on a good thing is to have more of it," then the best way to improve on a poor thing is to have less of it; and if strawboard fillers are objectionable, then the thinner they are the better, because less of the material is present to flavor the eggs. Further, the thin board fillers are more porous, and allow of a freer circulation of air around the eggs. The grade known as "medium" fillers are best for cold storage purposes. As already stated, odorless fillers are better than any strawboard fillers. Don't use freshly cut excelsior. It should be stored in a dry place at least six months. Use no other kind but basswood or whitewood. Don't store your cases, fillers or excelsior in a basement or any damp place. Don't run warm goods into a room containing goods already cooled when it can be avoided. For this reason very large rooms are not to be desired. A small room may be quickly filled with goods and closed until goods begin to go out in the fall. If a large room is used it may require several weeks to fill completely, during which time the fluctuation of temperature is at times excessive, causing condensation on the goods, which will propagate must quickly. To illustrate: We will suppose the egg room partly filled with goods cooled to a temperature of 30 F. Several cars of eggs at a temperature of, say, 70° F. are run into the same room. The new arrivals, in cooling to the low temperature, give off large quantities of vapor from cases, fillers and the eggs themselves, the vapor condensing, of course, on any ob- ject in the room which is below the dew point of the air from 216 PRACTICAL COLD STORAGE which the warm goods came. This may seem like a finely spun theory, but the author has had some experience which amply justifies this explanation. That the moist vapor given off by the warm goods does not show in the form of beads of water, or fog, or steam, is no proof that it does not exist. If the ex- tremes of temperature are as great as 25° F. condensation will occur on nine days in ten during the egg storing season. The goods already in storage are raised in temperature materially FIG. I. — VIEW IN EGG TESTING ROOM. by placing in warm goods, which is harmful to some degree. The logical deduction from above seems to indicate that warm goods should not be placed in a room with goods which have been reduced to the carrying temperature. A separate room should be provided for this purpose near the receiving room in which the goods coming in warm may be cooled to very near the temperature of permanent storage room. This is a refine- ment which small houses cannot afford, and which most of the larger ones do not have. EGGS IN COLD STORAGE 217 If you wish to progress compare your results with those of others. Don't say: "My eggs are as good as fresh;" test carefully from time to time through the season and compare quality with those from other houses. It should be positively understood that merely theoretical knowledge on this subject is of only limited assistance; and those who undertake new work are advised to put a man in charge who has had experience with the product which it is ,/JW//////////////////////////&////////^^ l— "' t 3U r r p 1 ' Candler I EI99 Case Table .__ • '1 •SLalf for pail for rati l*r-r,i,r, BOOTH 5-6- Curtain -^"^ FIG. 2. — PLAN OF EGG TESTING BOOTH. VjUjj J BOOTH proposed to handle in storage, as well as acquaintance with the mechanical details of the plant. CONSTRUCTION OF EGG CANDLING ROOM. The construction of rooms to be used for the testing or candling of eggs has not reached a stage where it may be stated that there is any design which might be called standard or that is generally approved by the trade. Nearly every pro- prietor has his individual ideas on this subject, and, therefore, nearly every different plant is fitted up in a different way. The booth system, which consists of individual stalls or separate small rooms for each person, is coming into general favor. The advantage of this system is that each person works by him- self, and, therefore, better work is possible, and each operator must stand on his own individual merits. In other words, the 218 PRACTICAL COLD STORAGE system allows of a closer inspection and a closer systematizing of the important operation of candling eggs. The number of booths necessary depends upon the volume of business to be handled and any number of booths may be arranged in a large room, which may be called the "Candling Room." (See Fig. 6.) Candling is simply a misnomer in this connection and originated from the fact that a candle was or- FIG. 3. — SECTION OF EGG TESTING BOOTH. iginally used for testing eggs. Very few candles are now in use for this purpose and the electric light is in general favor. The construction of the booth is subject to some modifica- tions ; the one shown in accompanying view, plan, section and elevation, also detail of candling box or candler (see Figs. 1, 2, 3, 4, and 5), has been proved by practical service to be eco- nomical of space and, withal, convenient. As shown, sufficient EGGS IN COLD STORAGE 219 shelf room is provided for fillers above a plank table on which rest cases which contain the eggs to be tested and for the dif- ferent grades into which the eggs are classed. With the size booth shown, sufficient room is provided for five cases on the table. The booth may be constructed of a single thickness of boarding on three sides and top, the fourth side being closed by a curtain of heavy, dark colored denim, or any suitable material. This curtain should be hung on a wire or rod with rings so as to slide easily, and it may or may not be divided in the center. Holes mJwn FIG. 4. — DETAIL OF CANDLER. In Fig. 1, which is reproduced from a photograph, is shown the booth system in service. The white candling boxes show plainly in the center of the booths. Cork shavings used as a cushion at top and bottom of egg cases are shown in the box between booths. The barrels are intended to receive the litter of various kinds, such as old newspapers, which accompany country packed eggs. The pail for rots is shown above the barrel. The candling box or candler which contains the electric light or lamp may be constructed of ordinary egg case material 220 PRACTICAL COLD STORAGE one-quarter of an inch thick. One-half-inch quarter round is nailed into three corners of this box, inside, to strengthen it. The fourth corner is pierced with two holes placed close together, as shown in the detail. The holes should be one and one-quarter inches in diameter. The bottom of the candler is left open so that light from the electric lamp may be thrown into the cases on the table below. The top of the candler may be partly closed by a piece of cardboard, or otherwise, in case too much light is reflected to the ceiling so as to make the candling room <#-. __* Box ior Cvmd-ler N. r T o© 'lo"*5h« X Y 1.1 1%'HariU TikU >h ¥ FIG. 5. — FKONT ELEVATION OF EGO TESTING BOOTH. too light for close candling. The circulation of air, however, through the candling box should not be entirely shut off, for the reason that it will cause rapid destruction of the electric lamps by overheating. In the place of the candler shown in the drawings, many prefer to use a round tin candler with a single hole, which will accommodate either one or two eggs as desired. There is also now on the market a very simple and perfect little rig which may be had at a reasonable price for use with either the electric light or kerosene lamp. EGGS IN COLD STORAGE 221 The details of candler or tester are subject to many modi- fications to suit individual ideas. The question of candling two eggs at once or singly has been much discussed among profes- sional egg candlers. Many prefer the candler with two holes, and still others insist that one hole is sufficient. The author has personally used the booth and candler described and be- lieves it to be equal to anything which has come to his knowledge. All dimensions are given on the diagrams so that the construc- tion of the booth system as above described will be simple for those who desire to test the practicability of the scheme as ap- plied to their local requirements. The room in which the booths are arranged, or what may be called the candling room proper (see Fig. 6), should be of sufficient size to accommodate the handling of goods in and out of the room and allow space for empty cases, fillers, etc., and it should also be large enough to provide storage space for one or two days' packing. The room should be insulated in any fairly substantial manner, and means for maintaining same at about 6o° F. in warm weather should be provided. In other words, we should provide a cold storage room for candling eggs. Eggs coming in from the country during warm weather may be placed at once in this room and should be reduced to a temperature of about 60° F. before being candled. It is fully understood among practical egg shippers that when eggs come in from the country in hot weather they often appear to be in very much worse condition than they really are. After being cooled to about 60° F. the eggs may be candled and judged for their actual quality. A refrigerated candling room is also a great benefit in stopping further immediate deteriora- tion when the eggs come in heated. The more progressive modern egg houses which are being erected at the present time, where cold storage is an adjunct, have refrigerated candling room facilities. The value of these arrangements will be at once appreciated by those who have had experience in candling eggs during the heated term. The candling room may be refrigerated in any suitable way, but a fan system of air circulation is generally preferred about on the lines shown in plan of candling room. In this way the cold air from coils is distributed along the floor on the 222 PRACTICAL COLD STORAGE EGGS IN COLD STORAGE 223 opposite side of the room from the operators and the warm air is taken out over their heads, above the booths. It is advisable to provide openings in the top of the booth for a circulation of air; these openings to have hinged doors so as to regulate the circulation. The cooling pipes may be placed in a box or bunker near ceiling of the room and a drip pan provided underneath. This will avoid all dripping or spattering on the goods or cases, and, by distributing and drawing off the air as suggested, uniform temperatures are obtained and strong drafts are prevented. If the room is reasonably high, fairly good results may be obtained by placing the cooling pipes on the side walls near the ceiling and providing drip gutters beneath, or the room may be cooled by natural ice by proper arrangement of openings from the source of ice supply. If the refrigerated candling room is once put in service for use during hot weather, its advantages will be so apparent that the operator will wonder how he was ever able to get along without it. 224 PRACTICAL COLD STORAGE CHAPTER XL BUTTER IN COLD STORAGE. TEMPERATURE. In the early days of butter refrigeration it was thought that temperatures of from 35 ° to 40 F. were sufficiently low. These temperatures kept the butter in a reasonably solid state, and for periods of two or three months gave good results in preserving the flavor and preventing deterioration. The ten- dency has been steadily toward lower temperatures until now zero and below is thought by many to be best for butter storage. This is by no means a general impression, and the majority of produce men still believe that any temperature below 20" F. is sufficiently low for ordinary commercial results. It may be stated that the average of opinions on the subject at this time favors 12 to 15 F., and as there are no results of accurate tests available at this time to prove any particular temperature as best for varying conditions and purposes, the present status of the matter is presented for the consideration of the reader. The author has maintained for some time that any temperature below 20° F. was low enough for periods of two to five months, which covers the average time for which three-fourths of the butter is cold stored. If the butter is stored in suitable packages, and is well made to begin with, no good may be accomplished by storing at lower temperatures. On the other hand if the butter is in packages not suitable, of inferior packing and grade, and it is desired to store for long periods, or it becomes necessary to carry from one year to another, temperatures of from io° above zero to below zero Fahrenheit may produce improved results. It is certain that 20° F. and below will retain the desir- able butter flavors better than from 35" to 40 F., so it appears reasonable that 10° F. above zero and still lower will retain flavors better than 20" F. or thereabouts. For a number of BUTTER IN COLD STORAGE 225 years the author has constantly recommended a temperature of from 12° to 1 5° F. for average butter storage, and sees no reason at this time to change. If tests which are at all conclusive prove differently he will not be backward about recommending lower temperatures. FREEZING BUTTER. We hear nowadays about freezing butter for holding in storage. This commonly refers to any temperature below the freezing point of water (32° F.). Some houses have recom- mended and practiced "freezing" the butter at zero or there- abouts for a few days, and then storing permanently in a tem- perature of from io c to 20° F. above zero. Butter does not freeze in the ordinarily, accepted sense of the term. It is of an oily nature, and simply gets harder and harder as the tempera- ture is reduced. The freezing point of butter, if it may be so called, is from 92 F. to 96° F. as determined by test. (See "Specific Heat of Butter" further on.) The freezing point of a substance, as ordinarily understood, means the temperature at which it changes from a liquid to a solid, and butter therefore freezes at many degrees above the freezing point of water. The talk about rupture of fat globules in butter by freezing, there- fore, is not well applied. Butter does not freeze at any cold storage temperature, but simply becomes harder and denser as the temperature is reduced. It will, however, probably be ulti- mately shown by Government tests that storing butter at an extremely low temperature will cause a "shortness" or rup- ture of the grain, but this is advanced by the author on his own responsibility. PROTECTION FROM THE AIR. The successful holding of butter in cold storage has in the past hinged as largely on the protecting of the product from the air as in maintaining a low temperature in the cold room. Pos- sibly with extreme low temperatures of zero or thereabouts, pro- tection from the air will be of less consequence, but this point cannot at present be overlooked if best results are desired. Butter being composed largely of an oil or fat, is susceptible of becoming rancid or " air-struck " when exposed to the air for a (15) 226 PRACTICAL COLD STORAGE considerable time; the higher the temperature the quicker the butter becomes rancid. It is reasonable to suppose, therefore, that the lower the temperature the longer butter may be held in contact with the air without becoming rancid. In other words as the temperature of a butter storage room is held lower, the less the necessity of care in protecting the butter from the air of storage room. It is in any case desirable that the package should be as air-tight as possible. It cannot be known at time of storing how long the butter will be held, and the nearer air-tight a package is, the longer will it keep the butter in good flavor and condition. Butter packed under direction of the United States Government for export and use in warm climates is put up in hermetically sealed cans, and some of our "boys in blue" bear witness to the palatability of same, even when carried under insufficient and inferior methods of refrigeration. Another means of canning is the method formerly in use for packing butter for shipment to California. The butter was made up in rolls and packed in tight casks which were afterwards headed up and all spaces between rolls and at sides and ends of casks were filled with brine or "pickle" as it is called. As the refrigerating means were formerly inadequate, this method was necessary in order that the butter might be carried through to destination in pal- atable condition. Firkins (kegs holding about ioo lbs. of but- ter) were much in use at one time, especially for shipment to foreign countries. These wooden packages were thoroughly soaked with brine, packed solid and nearly full. The head was put in and when the butter was cooled, the remaining space was filled with pickle composed of salt, saltpetre, and sugar. At- tempts have also been made to cover the butter in ordinary tubs with brine pickle after the tubs were placed in storage, in order to protect the butter from the air, but the muss and slop resulting made this scheme impracticable. These methods of packing butter are mentioned as representative of the former practices in use to prevent the butter becoming air-struck and rancid. At this time very little butter is stored under any of these methods, owing to the expense of packing and impracticability of the packages for the retailer. Butter stored immersed in pickle also has a soaked appearance, where it comes in contact with the pickle, which is objectionable. BUTTER IN COLD STORAGE 227 BUTTER FLAVOR AND AROMA. It was at one time thought that flavor and aroma of butter were due to the food upon which cattle were fed. During the "full grass" months of May, June, and July, this was especially noticeable, and at this time cows give milk which makes a fine quality of butter. The bacteriologist has changed our ideas on this matter, and by the use of a "culture," nearly as fine an aroma and flavor may be produced in midwinter as on full grass. By Pasteurization and ripening the cream by the use of a culture of suitable bacteria, fine flavored butter may be made at all sea- sons of the year. One of the chief desires in cold storing butter is to retain the flavors and aroma which are produced by the ripening or souring bacteria of milk and cream. Loss of these is prima facie evidence that butter is no longer fresh. Low temperature and protection from the air will accomplish the desired results. PREPARING BUTTER FOR COLD STORAGE. Butter intended for cold storage purposes should have the buttermilk thoroughly removed by washing and working mod- erately in water. The working should not be carried too far so as to spoil the grain of the butter, but as much of the buttermilk as practicable should be worked out and a moderate amount of pure water and salt incorporated in its place. The butter should be well salted so that the water content shall be in the form of strong brine. Butter containing a large portion of moisture keeps best in cold storage. Butter made by the old deep setting process or by 'raising the cream by setting in cold water, keeps much better than the best separator butter. No doubt some will be somewhat surprised to learn this. The reason is that more of the casein is left in the butter by the centrifugal separator which causes a fermentation which deteriorates the butter more rapidly. The author has seen two lots of butter placed in cold storage at the same time and stored in the same room — one lot was fancy separator creamery butter worth about 18c per lb. ; the other lot was a second grade gathered-cream creamery, worth 14c per lb. When removed from storage four or five months later the 14c butter sold the best on the open market. The gathered- cream butter, as most of my readers are aware, is made from 228 PRACTICAL COLD STORAGE cream skimmed by the farmer and collected and churned at a creamery. The resulting product is always inferior in flavor when first made. The case above is mentioned to show the com- parative keeping quality of centrifugal separator and gravity raised cream butter when placed in cold storage. Possibly at the low temperatures now advocated by some, this difference will disappear. PROCESS BUTTER. "Process" or renovated butter, which is made from a mis- cellaneous lot of dairy butter melted, purified, regranulated and flavored by the use of a bacteria culture, has comparatively poor keeping qualities in cold storage and therefore very little is stored. The most common way is for the process operator to store the original package or by repacking into barrels. If barrels are used they should be soaked well with brine and then lined with parchment paper before packing in the butter. Don't store rancid butter for processing — select only that which is fresh and reasonably sweet. Butter which is slightly sour from pres- ence of buttermilk is not as good for cold storage, but in process- ing this largely disappears, and butter which is sour from this cause may be stored to advantage if fresh. In fact, it is difficult to get the medium grade dairy butter which is largely used for processing, during the months of June and July, which does not have more or less this sour character. The chief point of im- portance to guard against in selecting butter to be cold stored for future processing is rancidity. Butter which has once become even slightly rancid will deteriorate more rapidly in cold storage and is unfit for making anything but low grades of process butter. Store in the original package if possible, providing it is in good condition, as repacking breaks the grain and injures the keeping quality. If it is necessary to repack, pack solidly with- out leaving air holes. USE OF JARS FOR BUTTER STORAGE. For a limited local trade a good grade of dairy butter in small jars is very desirable. Select good flavored, even colored butter for storage, and turn everything else into "packing stock" or low grades. Remove all miscellaneous cloth and paper cover- BUTTER IN COLD STORAGE 229 ings, replacing by cloth or parchment paper circles or caps and spread on evenly a fine grade of dairy salt to a thickness of one- eighth of an inch, or sufficient to cover the surface of the butter thoroughly. Over this tie a cover of light colored manilla wrap- ping paper, and you have a package which is practically air tight. It is also in good shape for sale when removed from storage. The jars may be piled one upon another to a height of three or four feet. Racks are best for piling jar butter with shelves at intervals of three or four feet. In piling in an ordinary room without racks, there is great danger of a collapse of piles of jars and the result may be imagined. Jars are undesirable for shipping, hard to handle, and liable to be broken, but they make a fine package for cold storage, and are desirable for retail- ing, especially during the fall of the year before roll butter makes its appearance. For storage in a small way, for local consump- tion use jars. STORING BUTTER IN TUBS. Tubs of various sizes larger at the top are the standard butter packages, and by far the greater portion of the butter made in the United States is handled in tubs containing about sixty pounds. The best material for tubs is white ash, but some markets, notably Boston, prefer tubs made from white spruce. The covers of tubs should be of the same material as the staves and bottom, or of some sweet hard wood. The soft woods, par- ticularly pine, may impart a foreign flavor to the butter. The following directions for soaking tubs and preparing them for packing are given by P. M. Paulson:* In packing butter it is first necessary to properly prepare the pack- age; this I do by soaking the tub and then placing in a tank of brine so that the tubs are held completely in the brine for about 12 to 14 hours. The liners 1 also place in brine for about the same length of time. When butter is worked sufficiently and ready for packing, I line the tubs. If I am alone to pack, I line five or six tubs at a time ; if my helper has time to help me, we line enough tubs to hold what butter we have in a work- ing. The liners we place in smoothly in the tubs in a way so that the top edge of the liner can be turned down over the edge of the tub about Y> inch. Next I put the bottom circle in position. If I am packing alone, I take five or six pounds of butter (not more) and put in each tub that I have lined ; I then press it firmly together with the packer, seeing that there are no holes left in th'e butter and also that it is pressed firmly against the edge of the tub. I repeat this operation until tub is filled and *In New York Produce Review. 230 PRACTICAL COLD STORAGE enough more so that there is from one to two pounds on top. When this has been pressed firmly down, I take a string, wet it, and cut the butter off level with the tub ; next I take the paper lining and turn it back oyer the edge of the tub and on to the butter, neatly and with care, being careful not to tear the paper, and smooth it down. Then I place ' the cloth circle on the tub; this should be large enough to reach to the out- side edge of the tub. Then I take a little water with my hand and moisten the cloth, next sprinkle a little salt on, and rub it lightly with my hand, so that it is even all over. In placing^ the cover on, care must be taken to get it on properly; if it don't go on easily I place my knee on the cover and tap the edge lightly with a hammer until I get the cover on ; it is better to hammer on the edge of the cover than to hit the staves on the tub, as it keeps the butter in better shape. In placing the tins, I place the first one on over the end of the cover rim ; this will prevent the rim from tearing off if it should by accident get caught ; the second tin I place directly across from the first one, the third and fourth at equal distance between first and second. I always try to place the tins so that they will reach down into the top hoop on the tub ; last I drive a ^jd. nail in the lower end of tin ; the end on the cover I have always found does very well with one nail. I always use a tin that has one nail in each end ; they are the most convenient to use. Wire tub fasteners should not be used, the trade does not like them. Before I place butter in refrigerator I always see that the tubs are perfectly clean. The liners mentioned by Mr. Paulson are of parchment paper and come ready cut to proper size for tub used. A pint of brine in the bottom of the tub when starting to pack, is desirable, as it fills all cavities and the pores of the wood. In packing keep the butter pressed down in the center first and then at the sides so as not to leave openings in the butter which may later become air spaces and cause the butter to sooner become " air-struck." l/oLEOMARGARINE AND BUTTERINE IN STORAGE. Oleomargarine and butterine are of a similar nature and resemble butter, but are much more easily preservable by re- frigeration, and may be kept for long periods in fine condition. The reason is that they contain very little casein or other sub- stance liable to fermentation and decay, being composed almost wholly of fats and oils which do not spoil quickly, even at ordi- nary temperatures. A temperature somewhat higher than that recommended for butter is generally used for butterine and oleo- margarine. Temperatures of from 20° to 30° F., are in com- mon use for the storage of these products. LADLE BUTTER. "Ladle" butter is butter reworked, resalted and repacked, so as to put it in marketable condition and give it a uniform BUTTER IN COLD STORAGE 231 grade. Much of this is butter of good quality, but lacking in uniformity of color, salt, and package. The ladler takes the mis- cellaneous "farmers," "dairy," "store" or "packing stock" butter, and by rehandling turns out a butter which is improved com- mercially to an extent which has in the past made the business profitable. The ladler makes his profit in intelligent grading and in the increase of weight by resalting, washing, and rework- ing. "Ladling" has now been largely superseded by "process- ing." Very little ladle butter is placed in cold storage at the present time. Those who have had experience, know that "ladles" do not keep well in cold storage. The reworking incor- porates thoroughly throughout the mass any rancidity or bad flavor present in any part of the butter, and the result is that after standing a comparatively short time "ladles" are off flavored and take on a "ladley" taste and odor, even when carried in low temperatures. As in processing, butter intended for ladling is cold stored as original butter and rehandled as wanted by the trade. Directions given for the handling of original butter apply equally when used for processing or ladling. CREAMERY BUTTER. Creamery butter is so well known as not to need much de- scription. At the present time nearly all creamery butter is made from cream which is separated from the milk by a centrifu- gal machine known to the trade as a separator. Separator 'butter has poorer keeping qualities than butter made from cream raised by setting the milk in cold water or what is called the gravity process, for reasons already stated, but for the ordinary com- mercial storage term of three to five months, keeps well enough for practical purposes when held at temperatures below 15° to 20 F. The sixty-pound tub is the package generally used, par- ticularly by the retailer, but much butter after having been stored in large tubs is tempered to soften slightly and then repacked into smaller packages ; the one pound print, wrapped in paraffine or parchment paper being a favorite. Butter which is to be "printed" before sale should be stored in as large, air- tight and well soaked or impervious packages as possible. Some dealers use firkins or butter carriers holding 100 to 200 pounds. Do not try to store butter in prints for any length of time as 232 PRACTICAL COLD STORAGE the grain is somewhat broken in printing and its keeping qualities therefore impaired. For the same reason do not store in small packages which are not impervious to air and moisture. The directions for packing previously given apply especially to cream- ery butter. In some cases a covering of paste salt (salt which is ground fine) is used. This is mixed with water and is put on as a paste, which hardens on drying, forming an air tight crust over the top of the butter. The butter cannot well be examined without mussing or destroying this paste salt covering, and it is not used to any extent except for cold storage purposes. MOLD IN BUTTER PACKAGES. Mold in butter packages has given much trouble, both in cold storage and in the regular cooling rooms when held for temporary storage. This may be caused by improper soaking of the tubs or a badly constructed refrigerator or cooling room at the creamery, or the empty tubs may be stored in a damp place such as a cellar or basement at the creamery. A growth of mold once started is quite likely to continue to grow and may in a short time affect and flavor the butter. A growth of mold may be prevented by storing the empty packages in a dry place ; providing a good refrigerator with suitable air circulation at the creamery; and by care and attention in packing the butter, as already outlined. Instead of using water for soaking the tubs, use brine. Water promotes mold — brine destroys it. Salt is cheap. Use it in connection with your butter packages, and mold will not trouble you. Use parchment paper liners and use brine for moistening at time of packing. See chapter on "Cream- ery and Dairy Refrigeration" for information regarding suitable facilities for cooling rooms, etc., in connection with creameries. SPECIFIC HEAT OF BUTTER. The following regarding the specific heat of butter* by G. H. King, Agricultural Physicist, University of Wisconsin, is reproduced here for the valuable scientific information it contains : It would be a very difficult, if not an impossible, task to determine the true specific heat of the butter fat of commerce, making correction* *Krom Ice and Refrigeration, June, 1901, page 278. BUTTER IN COLD STORAGE 233 for the elements of latent heat, for the reason that butter is so complex a product, and the butter fat itself varies so much in composition with the season and with the stage of the lactation period, and even with the individuality of the animal producing the butter. I have made an approximate determination of the specific heat of but- ter fat between ioo° C. and o° C, and find it to be .5494. This result was obtained by taking ordinary butter, melting it and boiling until all water was driven off, and skimming to remove solids not fat, and then filtering hot. There was then placed into a pocket in a block of ice 200 grams' of the clear butter fat at a temperature of 100° C, and brought quickly to o° C, when the butter fat and ice melted were weighed. Calculating the specific heat from the amount of ice melted, the result found was ■5494- Butter fat, leaving the other ingredients out of consideration, is largely a solution of tripalmitin and tristearin in triolein, or, in commercial language, butter fat is a solution of palmitin and stearin in olein. But in addition to these three fats there are also, found varying amounts of five others, viz., butyrin myristin. caproin, caprylin and caprin. The pure triolein, or olein of vegetable fats' and oils, becomes solid only at a temperature as low as 21 ° F. The tripalmitin, or palmitin of vegetable and animal fats, occurs in three isomeric or allotropic forms, with melting points as high as 115°, 142 and 144 F., respectively, while the tristearin, or animal and vegetable stearin, also occurs in three forms, which remain solid, when pure, until a temperature of 124 , 148 and 157° F., respectively, is reached. The temperature at which butter becomes' solid, or .semi-solid, varies with the relative amounts of the three chief fats which happen to be present in the sample. It is stated that ordinarily butter becomes fluid or melts at between 92° and 96 F., which should be understood that be- low these temperatures the olein is no longer able to hold all of the palmitin and stearin in solution. Pure lard melts at 78 to 87° F., and its composition is' given as 62 per cent olein and 38 per cent of palmatin and stearin. Butter fat, in the spring, from fresh cows on green grass has a composition near 50 per cent of olein, 30 per cent of stearin and 20 per cent of palmitin ; but later in the period of lactation, and in the fall when the feeds are drier, its composition may change to 30 per cent olein, 50 per cent stearin and 20 per cent palmitin. It seems likely from these observations' that the amount of heat neces- sary to be applied to butter, in raising it from freezing to its melting point, and to be withdrawn from it in cooling it from its melting point down to freezing, will not be very far from the amount which would be required to make a corresponding change in temperature of water, pound for pound. HUMIDITY, CIRCULATION, VENTILATION. Humidity, air circulation and ventilation have been given ■comparatively little attention as applied to the storage of butter. At the low temperatures at which butter is generally stored the air contains so little moisture as to be amply dry to prevent mold, and, nothing further is thought of it. In fact, most butter storage rooms are dryer than necessary, and it is difficult to prevent the butter drying out from this cause. It is only necessary to have 234 PRACTICAL COLD STORAGE a butter room dry enough to prevent mold on packages, as the goods are supposed to be sealed from air contact. What this humidity should be there are no records to show, but moisture does not trouble the general run of storage rooms for butter. A circulation of air in butter storage rooms is of no great conse- quence, as sufficient air circulation for purification of the air is usually present. Most butter storage rooms are equipped with direct piping, but some are provided with air circulation by means of fans, when a quicker cooling is possible. Ventilation of butter storage rooms is advisable at regular intervals, using the apparatus described in the chapter on " Ventilation." Gases from the oxidizing of butter fat and odors from the wooden packages accumulate in the storage room unless disposed of by ventilation. COLD STORAGE OF CHEESE 235 CHAPTER XII. COLD STORAGE OF CHEESE. THE DESIRABILITY OF COLD STORAGE FOR CHEESE. The cold storage of cheese on an extensive scale is one of the recent additions to the cold storage business. Formerly it was considered sufficient to store cheese in an ordinary cellar or basement room, but about twenty-five to thirty years ago cheese were first placed in cold storage, both with the old over- head ice method of cooling and the first ammonia refrigerated houses. The author remembers distinctly when as a boy he vis- ited the old St. Johns Park Depot in New York, which was then cooled with one of the first ammonia systems to be put in com- mercial cold storage service and was used quite largely for cheese storing. The success of the early experiments in keeping cheese in cold storage was such as to extend the practice and at the present time practically all cheese which are to be held for consumption at some future time are placed in cold storage for preservation. In fact the advantages of cold,; storage have been so thoroughly appreciated that it has led the various experiment stations of the United States Department of Agriculture to con- duct some very extensive experiments in what they call "the cold curing of cheese." As a matter of fact, cheese "ripen" or mature at any low temperature at which they may be safely stored. In reality, there- fore, cold curing of cheese is simply the cold storing of cheese. Cheese is one of the' products that improve with age. It is not at its best when first made ; in fact it is unpalatable and un- healthful when new or "green." It requires "curing" in order to make it a healthful and palatable article of food. Under ordinary conditions the curing process goes on regardless of temperature, but the action is much slower as the temperature is lower. The results of experiments which are here given prove 236 PRACTICAL COLD STORAGE conclusively that a much better quality of matured cheese results when the cheese are placed in cold storage soon after being made. It seems that the low temperature prevents the development of bad flavors and deleterious gases which injure the flavor and texture of the cheese. At the same time it allows the rennet which is used in the manufacture of cheese to fulfill its mission of curing or ripening. The experiments which are described in detail further on need no additional explanation. The results of these experiments seem to prove the advisa- bility of establishing centralizing stations, which are in reality cold storage plants, for the receiving of cheese when first made. A plant of this character may be built at any convenient railroad point and the cheese from a number of different factories hauled thereto at frequent and regular intervals. They are then placed under suitable temperature and other conditions and are ready for immediate shipment at any time. The advantage of this method over the old factory system of allowing the cheese to remain on the curing room shelves for a time is that the flavor is improved, shrinkage reduced to a minimum and the cheese are protected from exposure to hot weather, which is one of the worst things that the cheese manufacturer has to contend with. Appreciating this difficulty, the sub-earth duct system has been adopted by some of the more progressive factories. This is simply an air duct running underneath the ground through which circulates air which is introduced into the curing room. In passing below the surface of the earth, the temperature of the air is reduced to 6o° to 65° F. and the temperature of the curing room is there- fore modified during extreme warm weather. It was found that this system in many cases had the disadvantage of causing cheese to mold badly and no doubt it will be abandoned in favor of the cold storage or cold curing method. There is an advantage in having cheese brought to a central cold storage or curing station in that it is easier for buyers to inspect and brings the cheese all into a market center as it were. There is no reason why they should be out of possession of the salesman anv more with this system than they would under the old method. Co- operation and consolidation will enable cheese manufacturers to realize much better prices for their product, owing to improved quality, if they will but adopt the cold storage system instead of COLD STORAGE OF CHEESE 237 the old-time curing room method. A large part of the expense of a central cold curing station would be paid by the saving effected at the factory in not being obliged to provide for shelves and curing room space. The best refrigerating system for use in connection with cold curing will depend upon the section where located and local conditions to a large extent. In cooling with air circulating in direct contact with ice, a temperature below 40° F. cannot be depended upon and as experiments demonstrate that cheese cured at a temperature of 30 to 35° F. are of a better flavor and texture, it is evident that some system which will produce a lower temperature would be advisable. In addition, the humid- ity of a room cooled directly from the ice is very high (in other words, very moist). It has been demonstrated that the relative humidity of such a room when used for the cold curing of cheese would be at times somewhat above 90 per cent. These condi- tions are very favorable for the growth of mold. The direct ice system therefore is not advisable for the reason that sufficiently low temperatures and regulation of humidity cannot be obtained. The gravity brine system cooled with ice and salt, described else- where in this book, is recommended as a system which will con- trol temperatures, and in connection with the chloride of calcium process, also described elsewhere, the humidity of the room may be regulated to any desired degree. In situations where natural ice cannot be obtained cheaply, the use of refrigerating machin- ery is advisable and the temperature and humidity can thereby be controlled in the same way as with the gravity brine system. THE COLD CURING OF CHEESE.* The prevalent opinion among cheese dealers has always been that low temperatures, varying from 35° to 50° F., or there- abouts, resulted in the production of an inferior quality of cheese, in comparison with that from 60° to 70° F. No carefully con- trolled experiments bearing on this problem have been recorded earlier than those undertaken by Babcock and Russell at the Wisconsin Agricultural Experiment Station, and described in the fourteenth (1897) annual report of that station. The results *Extracts from Bulletin No. 49, Bureau of Animal Industry, U. S.'Agr. Dept., giving results of experiments conducted under the directions of Henry E. Alvord, Chief of Dairy Division. More detailed information may be obtained by consulting same. 238 PRACTICAL COLD STORAGE of those tests showed that cheese placed at refrigerator tempera- tures (45 to 50" F.), directly from the press, was of superior quality as to flavor and also as to texture, and that such cheese was wholly free from any bitter or other undesirable taints. In connection with their studies on the influence which galactase and rennet extract exert on the progress of cheese ripening, the same investigators later employed still lower tem- peratures (25 to 30 F.). Cheeses were kept at these exces- sively low curing temperatures for a period of eighteen months. The quality of these cheeses, cured as they were below the freez- ing point throughout their whole history, was exceptionally fine, and emphasized still more than the previous experiments did the fact that the ripening of cheese can go on at much lower tempera- tures than has heretofore been considered possible. These results led to an extended series of experiments, in which cheese made on a commercial scale was cured at a range of temperature from below freezing (15 F.) to 60 ° F. — a point which common practice has now accepted as the best obtainable temperature that can be secured without the use of artificial refrigeration. [No doubt the term "artificial refrigeration" as here used means cooling by any means other than natural earth or air temperature, and not the generally accepted meaning, viz., refrigerating machinery. — Author. ] In these experiments (consisting of five series made at in- tervals throughout a period of two years) 138 cheeses were used, for which 30,000 pounds of milk were required. These experi- ments were upon a scale which represented commercial condi- tions, and therefore obviated the objection which is often urged in commercial practice against the application of results derived simply from laboratory experiments. The Ontario Agricultural College began experiments on the cold curing of cheese in April, 1901. As a result of these tests, the conclusion was drawn that the cheese cured at low tempera- tures (37.8 F.) was much superior to that cured in ordinary curing rooms (average temperature during season 63.8 F.j. Mr. R. M. Ballantyne, a prominent cheese expert, said of this cheese that "they (the merchants) universally expressed surprise at the condition of the cheese that was put into cold storage at the earliest period (that is, directly from the press), as they COLD STORAGE OF CHEESE 239 expected to find the cheese still curdy and probably with a bitter flavor."* If this experiment is borne out by other experts, it would appear as if the best way to handle hot-weather cheese would be to ship it to the cold storage directly after making, and this would certainly mean a great revolution to the trade. A considerable number of experiments have also been made at other stations (Dominion government tests and New York State and Iowa experiment stations), where somewhat lower tem- peratures were used than those which are normally employed for ripening. The results obtained all show an improvement in quality that becomes more marked as the temperature is reduced. In order that a much larger experiment might be instituted, covering the different types of cheese as represented by eastern as well as western manufacture, Drs. Babcock and Russell, of the Wisconsin Station, presented this matter for consideration to the Dairy Division of the Bureau of Animal Industry. As a result of this proposal the officers of the New York Agricultural Ex- periment Station were also consulted and plans perfected for the cooperative experiments conducted simultaneously in Wisconsin and New York. [The eastern experiments are not given here as the results differ in detail only, general conclusions being the same in both series of experiments.] It should be noted that it was so late in the season of 1902 when the arrangements for this work were completed that it was impossible to obtain favor- able conditions in all respects. In addition to the influence which a range in temperature exerts on the quality of cheese, as determined by flavor and tex- ture scores, instructions were also issued to secure data regard- ing the loss in weight which the different lots of cheese suffered at the different temperatures. The commercial quality of the product was to be determined by a jury of experts who were thoroughly in touch with the demands of the market. Although the effect of coating cheese with paraffin soon after being taken from the hoop was not at first proposed as a part of this work, it was finally included. The reasons for selecting 40 , 50°, and 60" F. as the tem- peratures to be used in these experiments are fully given on a later page. It may be assumed that the advantages of a cool *BulIetin No. iai, Ontario Agricultural College, June, 1902. 240 PRACTICAL COLD STORAGE and even temperature in curing Cheddar cheese have been already established in preference to a warm temperature or to very vari- able conditions which frequently include periods above 70 F. and sometimes much higher. As already stated, 6o° F. or there- abouts is regarded as the lowest temperature practicable without artificial refrigeration; this may therefore be taken as fairly representative of what may be called a "cool" temperature for curing cheese. And rooms held at 40" and 50° F. were selected as representative of a "cold" temperature for curing, or compara- tively so. It is thus hoped to emphasize by these experiments the distinction between cool curing and cold curing. The cheese for these experiments was purchased by the United States Department of Agriculture, which also paid all expenses of transportation and storage and for the experts who made the periodical examinations. The two experiment stations selected the cheese, arranged all details of storage and examina- tion, supervised the work throughout, performed the chemical and other incidental scientific work, kept the records, and reported results. Each of the reports, prepared by the two experiment sta- tions participating in this work, treats the same general subject and similar lines of experiment and observation from its own point of view. The reports therefore differ in many respects, and yet they may be easily compared upon all essential points. Both support the same general conclusions as to the advantages of curing cheese at low temperatures, summarized as follows: 1. — The loss of moisture is less at low temperatures, and therefore there is more cheese to sell. 2. — The commercial quality of cheese cured at low tempera- tures is better, resulting in giving cheese a higher market value. 3. — Cheese can be held a long time at low temperature* without impairment of quality. 4- — By utilizing the combination of paraffining cheese and curing it at low temperatures the greatest economy is effected. THE WESTERN EXPERIMENTS.* For the purposes of this experiment Chicago would natur- ally have been chosen as a curing station, but it was found dif- *Conducted by S. M. Babcock and H. L. Russell, assisted by U. S. Baer, all of the Wisconsin Agricultural Experiment Station. COLD STORAGE OF CHEESE 241 ficult to make arrangements for the range of temperatures de- sired. Suitable arrangements, however, were made at the cold- storage warehouse of the Roach & Seeber Co., Waterloo, Wis., where rooms were fitted up and the desired temperatures secured. As Wisconsin is the leading cheese-producing state of the west, the bulk of the product selected for experiment was of the type of cheese manufactured in this state. In order, how- ever, to cover more thoroughly the cheese-producing territory of the west samples were also secured from a number of the neighboring states. In this way all types of American cheese were obtained, ranging from the firm, typical Cheddar cheese, suitable for export, to the soft, open-bodied, moist cheese, in- tended for early consumption. For convenience we may group these various lots of cheese under three different types, as follows : I- — Close-bodied, firm, long-keeping type, suitable for export trade (typical Cheddar). II. — Sweet-curd type. Ill- — Soft, open-bodied, quick-curing type, suitable for early consumption. Type I represents the class of cheese that is especially manu- factured in Wisconsin, while, as a rule, type III represents the kind of cheese that is chiefly made in Michigan. The repre- sentatives of the sweet-curd type were taken from Iowa and Illinois, although this class is made to some extent in all sections. In having the cheese made at these various factories direc- tions were given for the use of a uniform amount of rennet and salt. Color was left optional for each maker to follow his cus- tomary practice. The use of 3*4 ounces of Hansen's rennet extract and 2.y 2 pounds of salt per 1,000 pounds of milk was recommended in each case with the exception of the smaller cheeses (dairies and 10-pound prints), which were salted at the rate of 2% pounds per 1,000 pounds erf milk. The cheese was made from September 26 to October 4. The condition of the milk was influenced in several instances by the fact that severe frosts had occurred in some sections, which injured the quality of the product. This was particularly true in the case of the Alma cheese, which was in consequence somewhat tainted. The milk from which the Iowa cheese was made was also reported as (16) 242 PRACTICAL COLD STORAGE of inferior quality. The Michigan goods were too high in acid, and were cooked low, making a soft cheese, which was quick- curing and which kept poorly. Where it was necessary to secure cheese from such a wide range of territory it was manifestly impossible to expect that the curing could be carried out as satisfactorily as if it had been done at or near the factories. The varying period of transit to which the cheese was subjected, with no especial temperature control, affected, of course, the initial stages of curing, but the conditions of the experiment prevented the carrying out of im- mediate installation of the cheese in the cold curing rooms, es- pecially in the case of those made outside of Wisconsin, although the shipments were made in October, when the temperature range was moderate. TEMPERATURES AT WHICH THE CHEESE WAS CURED. The cheese was weighed and put in the . respective rooms as soon as received at Waterloo. It was stored in boxes during the curing, as is the custom in the handling of cold-storage goods. The temperatures at which it was desired to hold the cheese for curing were 40°, 50 , and 60° F. These points were selected for the following reasons: In our previous experiments we had found that the character of the cheese cured at the lower tem- peratures (40° and 50 ) was much better than that produced at 6o° F. Perhaps it would have been better for the purpose of the experiment if the cold-cured cheese could have been com- pared with the same make of cheese cured under the widely variable conditions which prevail in most factories, where often the maximum temperature is in the neighborhood of 80° F. and the fluctuation is 20 or more ; but we have made this comparison with the very best conditions that obtain in factories provided with subearth ducts and other means of temperature control. In such cases a temperature of 6o° F. can be maintained with a fair degree of constancy. The experiments, therefore, compare the cold-curing process with that of the best prevailing con- ditions. The temperatures actually maintained varied only slightly from the chosen points, and in the two colder rooms were re- markably uniform. The 60° room was subject to somewhat COLD STORAGE OF CHEESE 243 wider fluctuations, but was much more uniform than is obtained in summer where no artificial refrigeration is practiced. DETAILS OF SCORING THE CHEESE. It would have been advisable to have the cheese examined a considerable number of times by the commercial judges, but it was impossible to carry out this test so frequently. The tests were therefore arranged to come at those periods which would give the judges the most accurate idea of the character of the cheese held at the different temperatures. As a jury of commercial experts, representing the different markets, the following gentlemen were selected : C. A. White, of Fond du Lac, resident representative in Wisconsin of a leading dairy produce house of New York; T. B. Millar, of London, Ontario, a cheese expert and large buyer for the export trade, and John Kirkpatrick, a member of a leading produce firm of Chicago. For the jury trials representative cheese were taken from storage and shipped by refrigerator service to Chicago, where they were submitted to a thorough examination by the commer- cial judges. The first of these commercial scorings was made when it was found that the 6o° product was ready for market. This test was made on January 6, 1903. Another test was made on March 23, when the cheese was about 7 months old. It might at first thought seem preferable to have had the cheese sold in the open market and thus secured a strict commer- cial valuation on the product, but, as everyone knows, a consider- able variation in quality may exist without an appreciable differ- ence being made in the market price. Then, too, the inevitable fluctuations in the market price would render comparisons at different periods untrustworthy. To obviate these difficulties the cheese was scored on the basis of a standard price (13 cents). The fact that but few of the cheese reached this standard should not be interpreted as indicating a poorer quality than the average market product, for the cheese was adjudged by the jury to be superior in quality; but the price was in part determined by the market appearance of the goods, which was somewhat inferior hecause of the fact that they had been box-cured and had received 244 PRACTICAL COLD STORAGE practically no care in curing, as the curing station was located at a distance from Madison. The scores of the commercial jury were supplemented by a series of scores made by Mr. Baer which covered the entire his- tory of the cheese from the time it was received until its final disposition. In this study it was possible to follow more closely the course of the ripening. SHRINKAGE OF CHEESE IN WEIGHT WHEN CURED AT DIFFERENT TEMPERATURES. The losses in weight which cheese undergoes in the curing process is a matter of such practical importance that it is ad- visable when possible to accumulate data relating to it. This is all the more important in this connection because no studies have yet been reported on cold-cured cheese, and it was therefore deemed advisable to keep a record of the losses in weight so that the shrinkage at these lower temperatures might be com- pared with those which normally obtain at the best temperatures now employed. The average shrinkage under existing curing conditions in the majority of factories results in a loss of 5 to 7 per cent for the first thirty days, with a gradually diminishing rate for longer curing periods. This results in a heavy tax to the producer, and any factor which reduces these losses increases thereby the total receipts from the milk produced. There are a number of factors which modify the rate at which a cheese loses its water content during the course of ripen- ing. The following factors are known to exert a more or less marked influence, although it is impossible to arrange them in order of their relative importance, as they are always inter- dependent : 1. — Temperature of curing room. 2. — Relative humidity of air in curing room. 3. — Size and form of cheese. 4. — Moisture content of the cheese. 5. — Protection to external surface of the cheese. The influence of temperature is closely connected with the relative humidity of the curing room; but, in addition to the effect which the higher temperatures exert on this factor, it should be observed that water evaporates more rapidly at a high COLD STORAGE OF CHEESE 245 than at a low temperature, even though the relative humidity remains the same. The more potent influence of temperature is, however, the effect which varying degrees of heat exert on the relative humidity of the atmosphere. A fall of 20° F. from ordinary air temperatures practically doubles the relative humid- ity, provided the point of saturation is not passed. As the average relative humidity of the air is generally over 50 per cent, it therefore follows, in cold-curing rooms supplied with outside air, the temperature of which is from 30° to 40 F. higher in summer than the inside temperatures, that the air of these rooms is practically saturated, thus greatly reducing the loss of moisture from the cheese. [Conclusions so positive as these are not warranted. Temperature and humidity are not necessarily closely related. Water evaporates more rapidly at high temperature because the capacity of air for moisture is increased with its temperature, but it does not necessarily follow that the humidity is increased as the temperature is reduced, and a room in which the air is nearly saturated with moisture seldom exists. If it did it would be a bad place to store cheese because mold would grow rapidly. See chapter on "Humidity."] So far as the cheese itself is concerned, the moisture of the . room may be materially altered by the way in which the cheese is handled during the curing process. If the cheese is shelf- cured, as is the custom in most factories, the surrounding air more nearly approximates the average relative humidity of the entire room than is the case where the goods are box-cured. In the latter case the air is more nearly saturated, as is shown by the greater liability to mold and rind-rot. This point is well shown in a series of observations on the relative humidity of the air in a box containing a cheese placed directly therein from the press. A factor which is frequently overlooked is the varying mois- ture content of the cheese. The more moisture there is left in the cheese the more rapid the evaporation. The varying mois- ture content of different types of cheese is determined by the temperature at which the curds are cooked, the time of exposure, and the acidity of the curd. A cheese in which the acidity is developed is materially drier than a sweet-curd cheese. Salt also has a tendency to diminish the water content. In the foregoing 246 PRACTICAL COLD STORAGE cases the cause of this diminution in moisture is due to the shrinking of the curd particles under the influence of these fac- tors. An increase in fat lessens the drying of the curd. Much loss of moisture can also be prevented by coating the cheese with paraffin, a practice which is now coming into very general use for the prevention of mold and to lessen shrinkage in weight. EXPERIMENTS IN SHRINKAGE OF COLD-CURED CHEESE. In these experiments the first careful weighings were made when the cheese was received at the cold-storage plant in Water- loo. The cheese was shipped from the factories directly after it was removed from the press, but was in every case several days upon the road. In no instance was the interval between making and installing in cold-curing rooms less than five days, and it ranged from this up to seventeen days with one lot from Michi- gan, which was delayed in transit. During this period, which was in early October, the cheese was subjected to varying condi- tions of temperature and exposure. In a few cases boxes were broken, and in other instances the cheese was delayed at points of transfer. It was impossible to obviate these difficulties, as the cheese was purchased at distant points in order to secure representation from a wide range of territory and from different types of cheese. This variation in initial drying changed, of course, the rate of loss when cheese was placed in cold-curing rooms, so that this factor must be taken into consideration in studying the data presented below. The losses reported here cover those only which took place in the cheese after it had reached the cold-curing rooms, but careful records have been kept for the entire curing period; and these data, we believe, are of sufficient importance to warrant full consideration in this connection. DETAILS OF WEIGHING. The cheese was all weighed on counter scales, weighing ac- curately to fractions of an ounce. In order to check the accuracy of the weights, each cheese was weighed separately and the weight recorded; then the whole lot was weighed collectively. As these weights agreed within a few ounces, they show the accuracy of the weighings. For practical purposes it is desirable COLD STORAGE OF CHEESE 247 to know the losses which occur for stated periods. It was, how- ever, impracticable for all of the cheese to be weighed at exactly the same intervals, as it was put in storage at different dates, but it was designed to secure at least three weighings for the first month of storage, two weighings for the. second, and at about monthly intervals thereafter. If these data are charted, it is possible to deduce an estimated loss for any stated period, and in doing so we have selected the following intervals as being those concerning which data would be most frequently desired. For this purpose ten, twenty, thirty, sixty, ninety, etc., days have been selected. CONDITIONS UNDER WHICH THE CHEESE WAS STORED. In this work the attempt was made to hold the cheese at 4°°> 5°°; an d 6o° F. The actual temperatures secured averaged 36.8 , 46.9°, and 58.5° F. The variation in temperature in the two lower rooms was practically negligible, as it was only 2 to 2.\° . The temperature of the 60° room oscillated somewhat more (4° F.), but was very much more uniform than ordinary factory curing rooms. Hygrometric data were not secured during the whole period, as it was at first thought that a saturated atmosphere would prevail where the cheese was box-cured, but during the course of the experiments it was noted that the 50 cheese was not molding as much as was that at 40° and 60°. This fact could only be explained by the assumption that a less humid atmosphere was present in the case of the 50 room. [See previous remarks on temperature and relative humidity.] DISCUSSION OF RESULTS. As there are several factors which affect the rate of shrink- age which the cheese suffers in curing, it will be desirable to discuss the data collected under several heads. The conditions of the experiment were such as to temperature that an espe- cially favorable opportunity was had for the study of the influence which this factor exerts on the cheese. It is, of course, neces- sary in a study of this sort to have the cheese uniform in size. The moisture contents of the cheese can not, of course, be made alike, but in this study the cheese of the same type have been 248 PRACTICAL COLD STORAGE grouped together — that is, as firm Cheddars suitable for export and softer, moister cheese intended for home trade. INFLUENCE OF TEMPERATURE ON SHRINKAGE. To study the rate of loss of Cheddar cheese when kept at different temperatures, 129 flats were selected from nine different lots of cheese made by six different makers. These were exposed at three different temperatures, which averaged, respectively, 36.8 , 46.9 , and 58.5" F. The results obtained were calculated upon the number of cheese which were subjected to stated weigh- ings. During the experiments much more data were collected on the lower temperatures than on the 60° lot. This was regarded necessary, as up to this time we have no published data on cheese cured at so low a temperature. For purposes of convenience the different lots of cheese were divided into three types, depending upon their character : I. — -Firm-bodied cheese (export type), of Wisconsin. II. — Sweet-curd type, as represented by the Iowa and Illinois makes. III. — A very moist, soft type, suitable for home trade (Michigan). The general conclusions arrived at were : 1. — The losses sustained by the different lots were very much less at 40° F. than at either of the other two temperatures. For a ninety-day period the losses of the 40° cheese ranged from 1 to 1.4 per cent, while the 50" and 6o° product shrunk from 3.4 to 4.5 per cent for the same time. In other words, by the use of the lower temperature for curing practically two-thirds of the losses which occurred at the temperatures of 50° and 6o c F. were prevented. If these results are compared with what happens under ordinary factory conditions, the loss at these low tempera- tures for a period of ninety days (the minimum curing period recommended) will not be more than one-fourth of that which obtains under average factory conditions when the cheese are held for a period of about twenty days. The saving for any such factory making 500 pounds of cheese daily would amount to at least 15 pounds of cheese (or $1.50) per day as an average for the season, and considerably more than this for cheese made during hot weather. This saving in itself would go far toward COLD STORAGE OF CHEESE 249 i meeting the extra expense of lower temperature curing, even if the product was no better than that cured at higher temperatures. 2. — The differences between the cheese cured at 50 and 60° F. are not so marked as between 50 and 40 F. It is quite prob- able, as before mentioned, that the 50" room was somewhat drier than the 60 ° (as shown by the lessened mold growth), and hence the rate of loss was abnormally increased in this room. [The reason why evaporation is less at the lower temperatures is not necessarily owing to higher relative humidity, but to the lesser capacity of the air for moisture at low temperatures. — Author.] 3- — If the firm Wisconsin type is compared with the softer variety, as shown in types II and III, it appears that the losses are considerably less, especially at the higher temperatures, al- though this difference is not so observable at 40 F. 4. — The data referred to above showed a marked saving in losses where the cheese was cold cured, but in these experiments it must be remembered that the cheese was subjected to higher temperatures during transit, and hence dried out somewhat more than would have occurred if put in storage as soon as removed from the press; also, that this cheese was box-cured, and there- fore under conditions which prevented rapid evaporation. Under other conditions the losses would have been greater than repre- sented here, and the difference in the rate of loss between the different lots wider than reported above. This would still fur- ther increase the saving. It must be remembered that the entire loss in weight during the curing of cheese is not due to evaporation. A cheese in cur- ing is constantly breathing out carbon dioxide the same as any living organism, due to the development of microorganisms (bacterial growth within the cheese as well as molds on surface). Aside from these biological factors, it has been shown by Van Slyke and Hart* that profound proteolytic decompositions also give rise to an appreciable amount of C0 2 . With cheese at 6o° F., in which external mold growth was suppressed, they found a loss of approximately one-fourth of 1 per cent in ninety days. In our cold-cured cheese, copious mold development occurred, and hence the losses of carbon from the cheese due to this growth would be considerably greater than if no such growth occurred. *Bulletin No. 231, New York State Agricultural Experiment Station, p. 36. 250 PRACTICAL COLD STORAGE With the nearly uniform rate of shrinkage shown in these cold- cured cheese, regardless of size, it is quite problematical whether this loss in weight may not be chiefly due to the operation of the foregoing factors. If this is so, we may consider such losses as absolutely unavoidable under normal conditions, for the action of microorganisms which can not be suppressed will inevitably result in the production of some volatile products. [This inter- esting deduction is supported by the tests by the author and others on the keeping of eggs in sealed packages. See chapter on "Eggs in Cold Storage."] At the temperatures of 50° and 60° F., where the relative humidity was below saturation, the factor of evaporation is apparent and is inversely related to the size of the cheese. From a practical point of view, it is worth noting that the losses in both sizes of cheese cured at 6o° F. are approximately 50 per cent more than they are in the cheese ripened at 50° F. INFLUENCE OF PARAFFINING CHEESE ON SHRINKAGE DURING CURING. Within the last few years the custom of coating the cheese with an impervious layer has been suggested, with the object mainly of preventing the development of mold. For this pur- pose paraffin has been found to be the most suitable agent. The application of such a layer to the cheese not only prevents the growth of mold spores by excluding the air, but materially re- tards the rate at which the cheese loses its moisture. Paraffined cheese then dries out much more slowly than the untreated prod- uct, and the application of this method is of particular service in the handling of the smaller types of cheese, which have a rela- tively larger superficial area exposed to the air. In the paraffined cheese at 40 F. the losses were reduced practically to a minimum, as was also the case with the unparaf- fined at this temperature. As evaporation would certainly be lessened in the paraffined lot, the uniformity of loss between these and the unparaffined still further substantiates the view advanced earlier that these losses are not so much due to shrinkage from evaporation as they are to metabolic activities of organisms and possibly chemical transformations within the cheese. COLD STORAGE OF CHEESE 251 EFFECT OF TEMPERATURE ON QUALITY OF CHEESE. Originally it was planned to have the cheese judged by com- mercial experts, but it was found impossible to arrange for a sufficiently large number of such tests to closely follow the pro- gressive changes which occurred in the course of the ripening of the cheese. Hence, in addition to the examinations made by the jury of commercial experts, the cheese was carefully scored at Waterloo by Mr. Baer at frequent intervals. COURSE OF RIPENING IN TYPE I. Type I was represented by four different lots of Wisconsin cheese. All of them were well-cooked, firm-bodied, slow-ripen- ing cheese that may be regarded as typical Cheddars. In one case the milk from which the cheese was made was evidently tainted, as the cheese was slightly off at the outset. The results of these periodical scores by Mr. Baer show that good cheese was produced at all temperatures in the first three lots. Naturally that cured at 60° F. developed more rapidly than the goods cured at lower temperatures, but it should be noticed that even at this temperature some of the firm-textured cheese went off in five months. At 50° and 40 F. the cheese was about six weeks to two months behind the 60 ° in develop- ment, but in time it reached as high as the 60 ° lot, and generally of a better quality, and kept this maximum condition much longer than the 60°. This enhanced keeping quality was more pro- nounced at 40° than at 50 F. In the lot made from tainted milk the imperfect condition was pronounced at all temperatures, but was more prominent at 6o° than below. In studying the scores by Mr. Baer, it is possible to combine the numerical scores of the four different lots of Wisconsin cheese belonging to the same type and so obtain a set of averages, as to flavor, texture, and price, which indicate clearly the progress of the curing of these various lots at the different temperatures. The variation in flavor observed at the different tempera- tures is more marked than any other characteristic. It appears that at the higher temperatures the flavor is more developed dur- ing the earlier ripening stages, but as the cheese increases in age 252 PRACTICAL COLD STORAGE the quality of the flavor at the higher temperatures deteriorates more rapidly than in the cold-cured goods. At the end of five months the 40° was still improving, and even at this time was higher than at any period with the 50 and 60°. At the end of FIG. I. — THREE CHEESE SECTIONS — TYPE I. Cheese at top cured at 40 , in middle at 50 , and at bottom at 6o°. eight months the cold-cured cheese was still of excellent quality, and showed no signs of deterioration. The texture of the cheese followed quite closely a develop- ment similar to that noted above. In the earlier stages the 60° had the highest score, but it reached its maximum in three months, while the 50° and 40° continued to improve up to the COLD STORAGE OF CHEESE 253 end of the test, and was higher in the 40 at this time than at any time in the 60°. FIG. 2. — TWO VERTICAL CHEESE SECTIONS — TYPE I. Cheese cured at 40° on left and cheese cured at 6o° on right. The beneficial effect of cold-curing on this firm type of cheese is strikingly apparent from the above data. Not only was this cold-cured cheese free from any bitterness or taint incident 254 PRACTICAL COLD STORAGE to the curing process, but it was much improved in texture, as is evident from Fig. i, which shows the appearance of cheese made from the same vat but cured at approximately 40°, 50 , and 60° F. When the cheese is cold-cured the body is much closer, FIG. 3. — TWO CHEESE SECTIONS — TYPE II. Cheese cured at 40 on top, cheese cured at 60° on bottom. as the curd particles are subject to more pronounced shrinkage at higher temperatures, which causes the formation of these irregu- lar, ragged cracks. This is perhaps rendered more obvious in cheese cured at 40° and 6o° F., as shown in Figs. 2 and 3. When COLD STORAGE OF CHEESE 255 it is remembered that the results ordinarily obtained in factory curing are not anything like as satisfactory as those shown in the cheese cured at 6o° F., the improvement in quality, as shown by the texture of the cheese cured by the cold-curing process over that now in vogue, is emphasized still more. The 50° cheese stands intermediate between the distinct- ively cold-cured product and that obtained under best present conditions without artificial refrigeration. Emphasis has already been laid upon the fact that a considerable improvement in qual- ity is to be expected where a slight diminution in temperature is secured over that found in the best type of factory curing now in vogue. This system of "cool-curing" — that is, the use of a temperature from 52° to 58° F., as recently advocated by the Canadian authorities*- — stands midway between the cold-curing process and the system now most frequently in use. The benefits to be gained by this system are evident from the Canadian ex- periments, in which 480 pairs of cheese were cured, one of each lot being kept at 52 to 58 F., while the other was ripened in an ordinary curing room (61° to 70 ). Quoting Mr. Ruddick's paper, he says that "in every case the cool-cured (cheese) has been pronounced the best in quality." From the experiments detailed above it appears that further improvement in quality is possible if the curing temperature is still further reduced (40 to 50° F.). It must be remembered in this comparison that the highest temperature we employed is much lower than the average factory curing room. The differ- ence in quality between cold-cured and ordinary-cured cheese would be much greater than that represented in this work. The cheese of this type at 60" F. ripened rapidly and showed an excellent quality in all lots but one, which was tainted from the beginning, but they all passed their prime in three months and showed marked deterioration by the end of five months. With this type of cheese it must be remembered that the quality of the flavor produced at low temperatures is quite dif- ferent from that found at 60 ° F. Cold-cured cheese possesses a very mild but perfectly clean flavor, together with a solid, waxy texture. *J. A. Ruddick in paper presented at the Ontario Dairymen's Association, January 1903. 256 PRACTICAL COLD STORAGE COURSE OF RIPENING IN TYPE II. The cheese in Type II is not so uniform in its make-up as that of Type I, but it represents that type of American product in which less acid is developed than is found in the normal Cheddar cheese. This cheese is more open in texture and contains a con- siderable number of mechanical and small Swiss holes, as shown in Fig. 3. The cheese was somewhat low in flavor, due in all probability to the milk and method of manufacture, and not to the curing, as this defect was quite as apparent at the lower tem- peratures as at 60° F. The Iowa cheese was found to be of only fair quality, but at all ages was better at 40° F. than at other temperatures, al- though the difference is considerably less than it was with the firmer Wisconsin type of cheese. The Illinois cheese was quite similar to the Iowa lot, but the texture of this cheese at 6o° F was considerably more im- paired than that obtained at the lower temperatures. COURSE OF RIPENING IN TYPE III. Type III represents the softer make of cheese intended for home trade, and one which cures more quickly, and therefore does not keep as long as the firmer Cheddar type. This type is represented by four different lots of Michigan cheese made at the same factory. They were not of standard quality, but were too acid. The first three lots were materially delayed in transit and consequently had undergone considerable change before being cold-cured. From the detailed data it is evident that lot four was the best, and in this lot the 40 and 50° were both bet- ter than the 6o°. In this case the flavor of the four lots was poor, only once exceeding 40 points. While the 6o° scored higher at one time than the cheese at the other two temperatures, the 40° cheese at five months equaled the flavor of the higher temperature cheese at this time. The difference in price of this cheese at three months was inconsequential, and from this date the cheese at all temperatures fell off rapidly in value. All four lots of these Michigan goods were more or less de- layed in transit, although lot four was no more so than some of COLD STORAGE OF CHEESE 257 the cheese in the other types. But with this moist, quick-curing cheese it was much more susceptible to temperature influences, and hence was materially impaired before being put in storage. This condition, taken in connection with the inferior make (high acid), renders this part of the experiment unsatisfactory. In the first test the jury consisted of Messrs. White, Millar, and Kirkpatrick. In the second test, made when the cheese was five months old, one of the judges (Kirkpatrick) was unfortun- ately unable to assist. It is therefore impossible to compare with each other the average scores secured in these two tests, as the judgment of the different members of the jury naturally is not uni- form. In comparing, therefore, the course of ripening in the three and five months' tests, it will be necessary to correct the averages given by eliminating the score of the judge who was absent in the second test. For purposes of study, however, the two tests can be con- sidered independently and the influence of the different tempera- tures on the character of the cheese determined. RESULTS OF .FIRST JURY TRIAL. When the cheese had been cured for three months, the sam- ple cheese which had been tested previously at monthly inter- vals by Mr. Baer, was shipped by refrigerator service to Chicago and submitted to the jury for examination. Type I. In the four lots of cheese which comprised this group the 50° product was higher in flavor twice, the 40 once, and once the 40° and 50° were alike. In no case, even at this age, when the 60 ° cheese was at its best (as shown by the serial examinations made by Mr. Baer), did this cheese reach as fine a flavor as at the lower temperatures. In texture the 40° lot was ahead twice, once the 50° and 6o° were alike, and once the 6o° was the highest. As to price, in no case did the 60 ° equal the value set upon the cheese cured at the lower temperatures, although the differ- ence given by the judges was slight. It must be remembered that the price assigned by the commercial jury was influenced materially by the fact that there is considerable difference in qual- ity, even among the best types of cheese, without a corresponding difference in price. In the majority of cases, when the cheese (17) 258 PRACTICAL COLD STORAGE scored within one or two points of perfect, the price was cut from a quarter to a half cent below the market standard (13 cents), simply because the appearance of the cheese on the sur- face (mold, etc.) warranted this reduction from a purely com- mercial point of view. The judges were free to admit that in- trinsically the cold-cured cheese was of much better quality than is usually obtained in the market. This cheese was box-cured and received no especial care throughout the experiment; con- sequently the exterior appearance of the same had been impaired. With proper control this condition could have been entirely obviated, as we have been able to show repeatedly where cheese was cold-cured under our direct supervision. Type II. In this type, in which less acid was developed, little or no difference was observed in the Iowa goods ; but in the Illinois cheese the 40 product had "a better flavor and texture than the cheese cured at 50° or 60° F. Fig. 4 shows the appear- ance of the Illinois cheese cured at the three temperatures when three months old. Type III. This type is represented by four different lots from the same factory. All of the lots were highly acid and were of somewhat inferior make. Then, too, the earlier lots were de- layed in transit from "the factory to the curing station, so that the results of the experiment should not be considered as neces- sarily typical of the cold-curing process. In this group of four tests the 50° goods were ahead twice on flavor, the 6o c once, and once the 40° and 60 ° were alike. In texture the 50° was highest three times out of four. GENERAL SUMMARY OF THE FIRST (THREE MONTHS) TEST. The cheese was examined at this date by the commercial judges, as it was thought that the highest temperature cheese (60°) had reached its maximum condition. It was naturally ex- pected that the 60° product at this time would rank higher in quality than the cold-cured goods. From this it appears that the 50° cheese was superior in flavor and texture, not only on the basis of the total scores, but also as to the number of times they ranked highest or equal to the cheese cured at either of the other temperatures. This test was COLD STORAGE OF CHEESE 259 made before the 40° goods were marketable, but even at this time this cheese compared favorably with the 6o° product. RESULTS OF SECOND JURY TRIAL. The second commercial scoring was made at the end of five months, at which time it was thought that the cold-cured goods FIG# 4.—THREE CHEESE SECTIONS— ILLINOIS CHEESE. Cheese at top cured at 4 o«, in middle at 50°, and at bottom at 6o°. could best be judged from a market point of view. The results of this scoring follow: Type I. In the four lots tested of this firm-bodied cheese, the 40 was highest in flavor three times and the 6o° once. Averaging the total scores shows that the 40 cheese scored 2.8 points higher than the 60°, and even the 50° was 1.6 points above 260 PRACTICAL COLD STORAGE the cheese held at what has been considered ideal curing con- ditions. In texture the 40° was highest twice, while in the other cases the scores were equal. Numerically, the average texture of the 40° was nearly a point above the 60°. At this age the 60° goods began to show signs of deterioration, while the cold-cured goods kept much better. Type II. In this test one lot of the 60° goods (Iowa) was mislaid in transit, and hence was not tested, but in this case the 40° was 2 points above the 50 in flavor, and 1 point on texture. In the Illinois cheese but little difference was observed. Type III. In this softer cheese, twice the 40° scored high- est in flavor, the 50° and 6o° once each. On texture the 40° scored highest twice, the 50° once, and the 50 and 60° tied once. GENERAL SUMMARY OF SECOND (FIVE MONTHS) TEST. In this test the average score, as well as the number of times any lot has scored the highest, shows that the 40° cheese was su- perior to those at either of the other temperatures, while at this age the 60° cheese showed that it had passed its prime. COMPARISON OF THE FIRST AND SECOND JURY TRIALS AS INDICAT- ING THE KEEPING QUALITY OF THE CHEESE. It is important to compare the scores of the commercial judges made at the first and second jury trials, as in this way it is possible to study the keeping quality of the cheese cured at different temperatures. Unfortunately one of the judges could not be present at the second test. Therefore the judgment of the other two has been used in comparing the data of the two tests. Type I. With reference to flavor, type I showed its better keeping qualities, inasmuch as it held its own at 40 F., while at 50° F. the cheese had deteriorated 2 points and at 6o° F. 2.9 points. The texture improved at all temperatures as the age in- creased, but was much more pronounced (over a point) at 40° than at 50 or 60° F. This improvement in flavor and texture is also reflected in the enhancement in commercial value. The 40 gained 0.2 cent per pound in three to five months, while the 50° fell off 0.1 cent and the 60° 0.2 cent per pound. Thus in all COLD STORAGE OF CHEESE 261 ways the advantage of cold curing is evident on this firm, solid type of the Winconsin cheese. Type II. In this type, in which less acid was developed than in the typical Cheddar type, the deterioration in flavor was less at 40 F. than at either 50 or 60 ° F. In texture, however, all scored lower at five months, the data showing a wider difference at 40 F. than at the other two temperatures. In price, how- ever, the cheese was considered to be worth 0.2 cent per pound more at 40°, while the 60° cheese had depreciated 0.7 cent. Type III. In the softer Michigan make, in which more rapid deterioration would be expected, the falling off in flavor was 2 points at 60° F. as against 1.1 points at 40° F. In texture the 40° improved 0.4 point, while the other two depreciated 0.8 and 0.3 point, respectively. In price, all these goods were of less value at five months than at three, but they had depreciated 0.5 cent at 60° and only 0.1 cent at 40° F. Summarizing the above, there can be no question but that the keeping quality of all of these various types of American cheese is improved by curing them at these lower temperatures. This is more evident with the firm, solid Wisconsin type of Ched- dar than with the softer, quick-curing goods ; but even these can be held with less deterioration at these temperatures than is pos- sible under present curing conditions. SUMMARY OF EFFECT OF TEMPERATURE ON QUALITY. As the three different types of cheese represented in these experiments varied so much in character, it will be fairer to state the conclusions with relation to each separately. The scores on these lots of cheese were made separately by our own cheese expert throughout the whole curing period, and also at stated intervals by the commercial judges. Type I. At 6o° F. flavor developed more rapidly than at lower temperatures, but the maximum score at this temperature, as indicated by Baer, was equaled or exceeded by the maximum score at 50° or 40 F. In the scoring made by the commercial jury the 50° averaged 0.6 point higher than the 60 °, when cheese was three months old. When five months old, the 40 was 2.8 points higher than the 60°, and the 50° 1.6 points higher. 262 PRACTICAL COLD STORAGE In texture the course of development was quite the same, the judges scoring the 50 ahead at three months, but at five months the 40 averaged nearly a point higher than the 60°. Type II. In this low-acid cheese the course for ripening followed the same rule as in the above type, although this cheese was inferior in quality to the preceding type. Type III. The results on this quick-curing type of cheese were affected by the delay in transit, which permitted of a con- siderable degree of ripening before the cheese was put in the curing rooms. In this type of cheese the improvement was less marked, but when the enhanced keeping quality is considered, the cold-curing process was found to be advantageous even under these advanced conditions. INFLUENCE OF PARAFFINING ON QUALITY OF CHEESE. With the use of lower temperatures for curing, a higher degree of saturation of the atmosphere is always found, which greatly promotes the development of mold, and this growth in- jures the salability, though not the quality, of the cheese, and hence many attempts have been made to overcome the difficulty. [The statement that the lower the temperature the higher the relative humidity cannot be allowed to stand in the light of pres- ent information. Further, mold is checked by the lower tem- perature. See chapter on " Humidity."] The most efficient method yet proposed is to coat the surface of the cheese with an impervious layer, which, by excluding oxygen, prevents develop- ment of molds. For this purpose the cheese are immersed in a bath of melted paraffin, which, upon cooling, adheres closely to the surface. While this effectually accomplishes the desired end, it is a question of importance whether the quality of the cheese so treated is affected prejudicially or not. It is possible to conceive that the retention of all volatile decomposition prod- ucts within the cheese might injure the flavor of the product. In these cheese-curing experiments it was thought advisa- ble to institute a series of trials to determine what influence paraffining had on the quality, as shown by the flavor and texture scores. For this purpose the cheese which was used in the ex- periments on shrinkage (La Crosse lot) was scored by Mr. Baer, COLD STORAGE OF CHEESE 263 and was also submitted to the experts for scoring at the regular periods. It is evident that the difference between the same lot of cheese when paraffined or unparaffined is very slight. If the course of curing is considered, as is shown by the scores of Mr. Baer, which were taken when the cheese was one, two, three, and five months old, it is apparent that the application of par- affin has not injured either the flavor or the texture of the cheese. It will be further noted that in the "daisies" the unparaffined cheese was, with one exception (6o°), better at the beginning; but throughout the remainder of the curing and to the end of the experiment the paraffined improved much more rapidly, arid without exception was as good as or better than the unparaffined. With the prints the difference in scores was practically negli- gible. This same cheese was scored by the commercial experts when it was three and five months old, and it should be noted that the opinions of these experts coincided quite closely with those of Mr. Baer. It would be unsafe from these limited experiments to draw any general conclusions, but so far as they go these trials show that no injurious effect was observed on either the flavor or the texture of the paraffined cheese. GENERAL SUMMARY. The purpose of the experiments detailed above was to test the value of low temperatures for the curing of cheese made under widely different but commercial conditions. To accomplish this purpose, it was deemed advisable to purchase the product from a wide range of territory. This condition rendered it impossible to install the cheese in the curing rooms immediately after it was taken from the press, and hence the full effect of the process is not so evident as would have been the case if the cheese had not had any preliminary curing. Naturally a comparison of the cold-curing process would be made with the conditions most frequently found in factories, but in these studies the low temperature cured product has been compared with cheese ripened at about 60° F. — a temperature, 264 PRACTICAL COLD STORAGE which has hitherto been considered as the best for the ripening of Cheddar cheese. EFFECT ON SHRINKAGE. When cheese is cold-cured, the losses due to shrinkage in weight are greatly reduced over what occurs under ordinary factory conditions. i. — Influence of temperature.- — Cheese cured at 40 F. de- creased in weight in ninety days from 1 to 1.4 per cent, while that cured at 50° and 6o° F. lost fully three times as much. This saving would be still further increased if comparison were made between the results of cold curing and existing factory conditions. Under prevailing factory practice cheese is sold at a much earlier date than is advisable with cold-cured goods, but the loss under present conditions, for even as brief a curing period as twenty days, is fully four times as great as has occurred in these experi- ments in a ninety-day period (the minimum curing period recom- mended) under cold-curing conditions (40 F.). This saving in a factory making 500 pounds of cheese daily would average not less than 15 pounds of cheese per day for the entire season, or considerably more than this if only summer-made cheese was cold cured. [It seems to the author that undue stress is being laid on the great benefit to be derived from a saving in evapora- tion or shrinkage in weight. If this loss is saved to the manu- facturer the retailer or consumer is the sufferer, because mois- ture has no value as food, and the loss of moisture is practically all that evaporation means. More importance should be given to the improved quality, because the saving in weight comes out of the retailer or consumer.] 2. — Influence of type of cheese. — In these experiments dif- ferent types of cheese were used, ranging from the firm, typical Cheddar to the soft, moist, quick-curing cheese made for the home trade. The losses with the firmer type were considerably reduced in comparison with the other, but the conditions to which the softer types of cheese were subjected were not as favorable (because of initial delays), and hence the losses with these types can not be relied upon with such definiteness. As this cheese was exceedingly moist, the total losses from the press were undoubt- edly greater than here reported. COLD STORAGE OF CHEESE 265 3. — Influence of size of cheese. — The size of package ex- erts a marked effect on the rate of loss. At ordinary tempera- tures, the smaller the cheese the more rapidly it dries out. This difference in loss diminishes as the temperature is lowered, and in our experiments at 40 F. was practically independent of the size. This condition, however, was undoubtedly attributable to the relative humidity of the curing room, which at 40 F. was 100 per cent. 4. — Influence of paraffin. — By coating the cheese with melted paraffin the losses at 60° were reduced more than one-half; at 50° the saving was somewhat less, and at 40° the losses observed on the paraffined cheese of both sizes used were slightly in excess of those noted on the uncoated cheese. [Retailers of cheese in England have in some cases made strong objection to the par- affining of cheese for the reason that they suffer much greater loss from shrinkage when cutting up the cheese for retailing. From these experiments it seems that the cold-curing of cheese has much more to do with preventing loss of weight than par- affining.- — Author. ] 5. — As some loss occurs even in a saturated atmosphere, where evaporation is presumed not to take place, it implies that the shrinkage in weight of cheese under these conditions is not wholly due to desiccation, but is possibly affected by the produc- tion of volatile products that are formed by processes inherent in the curing of cheese. EFFECT ON QUALITY. 6. — The three types of cheese before referred to can scarcely be compared closely with each other, as they were so different in their make-up and subjected to somewhat different conditions during transit. By far the most satisfactory portion of the ex- periment is that which relates to Type I, in which the best quality of cheese was represented. With these firm, typical Cheddars the influence of temperature on curing could best be studied. This cheese was also placed in storage nearer the press than any of the other types, and hence the test as to the effect of the curing temperature was more satisfactory. In this type the 60° cheese was of excellent quality and naturally developed faster than the cold-cured goods, but in time it was surpassed by the cheese at 266 PRACTICAL COLD STORAGE the lower temperatures (50 and 40 ), and, when the keeping quality of the latter was taken into consideration, it was found to be superior in every way to that cured at 60 ° F. Even when the condition of the milk was not entirely perfect, the quality of the cold-cured cheese was better, although the original taint was not removed. With the sweet-curd (type II) and the soft home-trade cheese (type III) the effect of the disturbing influences pre- viously noted rendered it impossible to obtain as satisfactory results, but, even under these adverse conditions, the 40 ° and 50 cheese generally ranked better than the 6o°, and, when keeping quality was taken into consideration, was materially better. This same cheese was also scored independently by com- mercial experts when three and five months old. The results obtained conform very closely to those mentioned above, and in- dicate the superiority of the cold-cured product (either at 50 or 40 ) in comparison with the cheese cured at 6o° F. This im- provement in quality reflects itself also in the commercial values which were placed upon the cheese cured at different temperatures, both by our own expert and also by the commercial judges. In this low-temperature-cured cheese the flavor was remark- ably mild but clean, and was free from all trace of bitterness or other taint. The texture was fine and silky and the body close. 7. — Keeping quality. — The keeping quality of the cold-cured cheese far excels that of the cheese ripened at higher tempera- tures. The better types of cheese cured at 40 F. were at the end of eight months still in their prime, while the 60° cheese had long since greatly deteriorated. 8. — Effect of paraffin on quality. — Portions of two lots of cheese were paraffined as they came from the press, but were otherwise handled the same as the unparaffined cheese. The results obtained showed that paraffining did not prejudicially affect their quality at any temperature. As paraffining greatly reduced the shrinkage, the beneficial effect of the system is ob- vious. The rapid introduction of the method in commercial prac- tice further attests its value. 9. — The production of a thoroughly broken-down Cheddar cheese of mild, delicate flavor and perfect texture meets a de- mand which is impossible to satisfy with cheese cured at high COLD STORAGE OF CHEESE 267 temperatures. Without any question, if the general market can be supplied with this mild, well-ripened cheese, consumption will be greatly stimulated, not only by increasing the amount used by present consumers, but by largely extending the use of this valua- ble and nutritious article of food. 10. — The improvement in quality of cold-cured cheese, the enhanced keeping quality, and the material saving in shrinkage due to lessened evaporation are sufficient to warrant a consid- erable expenditure on the part of cheese producers in installing cold-curing stations. The principle of increasing cost of equipment to lessen cost of production or augment gross earnings is recognized as a sound financial method by all large enterprises, and, while the expense involved is considerably more than is incurred under existing conditions, yet the advantages enumerated more than compensate for such expense where carried out under proper conditions. 1 1 . — This system is particularly applicable where the product of a number of factories can be handled at one point, and such consolidated curing stations must be established before the cold- curing process can be economically introduced. Such stations are now successfully used in a number of localities. The greatest advantage will undoubtedly accrue from the use of this system of curing with summer-made cheese, but the process is equally applicable to cheese made at any season of the year. author's concluding remarks. The foregoing report of the result of experiments by the Wisconsin Station demonstrates fully the desirability of low temperatures for cheese storing, and for the curing of cheese by placing it in a low temperature as soon as manufactured. The experiments do not, however, include temperatures of from 30" to 32 ° F., which are now considered best for long period storage of cheese. It is desirable that the best temperatures for the most successful curing of cheese should be determined and additional experiments should be made for this purpose. It is practicable to extend the experiments so as to include foreign makes as well as the various types of American cheese. The cheese business is now practically all handled through cold storage, and temperatures ranging from 30° to 40° F. are 268 PRACTICAL COLD STORAGE in use. The use of cold storage for the curing of cheese is, therefore, not in an experimental stage, and it is to be regretted that the experiments of the Department of Agriculture did not include temperatures of 30° F. and 35 F. as representing the commercial practice of the times, and a still lower range, to de- termine the possibilities in this direction. The initial quality of cheese has much to do with what is best for it in the way of temperature while curing or cold stor- ing, but nothing positive may be said on this point at the pres- ent time, as no results of experiments are at hand as a guide. The author recommends that a good average clean-flavored make of American cheese be first placed in a temperature of about 40° F. After being in storage for a month or two reduce the tem- perature gradually so that at the end of two or three months the temperature reaches 30° F., which is recommended for a perma- nent storage temperature. This temperature is somewhat lower than is generally considered best, but if handled as suggested better results may be had than at any higher temperature. CREAMERY AND DAIRY REFRIGERATION 269 CHAPTER XIII. CREAMERY AND DAIRY REFRIGERATION. NECESSITY FOR REFRIGERATION. It has been estimated that the total amount of butter pro- duced in the United States is about 1,500,000,000 pounds each year. It is probable that the amount is in excess of this rather than less. The consumption of butter is rapidly increasing and the average quality of same is likewise being improved, but it is probable that not more than one-half of the butter made reaches the consumer in prime condition. The most important reason for this is, no doubt, that refrigeration is not employed to a suf- ficient extent, or where employed, not intelligently or scientifically applied. Though nowadays not of the same importance to the dairy as it was before the centrifugal creamers were invented, yet in our climate ice or refrigerating machinery is indispensable to the production of fine butter. To fully control the process, the butter maker must be able to heat and cool the cream at will, and the butter often requires a cooling which cannot be effected without ice or a refrigerating machine. Every creamery and dairy not provided with a machine should, therefore, have an ice house, and a refrigerator or cooling room should always be con- structed. Refrigeration is absolutely necessary to the proper manu- facture of butter, and is likewise necessary to the proper keeping or preserving of same after it is made. Refrigeration is applied in the manufacture of butter to the manipulation and proper tempering of the raw materials and the keeping of the butter when made at a low temperature to prevent deterioration. Con- sidering the great importance of refrigeration as applied to creamery products, comparatively little attention has been given to this branch of the business. It is not meant by this that those 270 PRACTICAL COLD STORAGE who are operating creameries have not given careful thought to this matter, but that the refrigerating engineers and the makers of refrigerating machinery have not studied its application to creamery and dairy service as fully as they might. As in all other branches of the refrigeration of perishable food products, the United States is in advance of other countries in the preservation, by cold, of milk, butter and cheese. Until a comparatively recent day, however, the most progressive of the dairy companies often cooled their cans of milk by immersing them in a bath of cracked ice. This process was not only cumber- some, in that it necessitated the repeated handling of the heavy cans, but the cans themselves were thus injured. The ice and water were scattered over the premises, which rendered cleanli- ness very difficult. A dairy establishment refrigerated artificially presents a neater appearance. The milk as it is brought in from the country is first tested for quality. It is then placed in a large tank, from which it passes through three sets of fine strainers, which remove all small particles of dirt or dust that may have gotten into' the cans. It then passes through a series of pipes, which are submerged in a large brine tank. The tank contains the ammonia expansion coils, by which the brine is kept at the re- quired temperature. After passing through these coils the milk is drawn off into cans, which, in turn, are stored in a large re- frigerator, kept at a temperature of about 35". Denmark and Sweden in Europe have made the greatest ad- vance in the refrigeration of the products of the dairy, ma- chinery being extensively employed for that purpose. The cream- eries and butter factories of Belgium and Holland are also be- coming more modern in this respect year by year. A late inno- vation in the dairy industry in northern Germany and Denmark is the process of freezing milk into blocks, and shipping it abroad as milk ice, mostly to England. The required machinery agitates the milk during the freezing process, so that when ready for the market the substance of the frozen milk is uniform through- out. The pasteurization of the milk, which is now becoming quite general in the larger creameries in this country, as it is in Euro- pean countries, notably Denmark and Belgium, calls for addi- tional demands on refrigerating apparatus, as it is found essen- CREAMERY AND DAIRY REFRIGERATION 271 tial to reduce the temperature after pasteurization as rapidly as possible. ICE VERSUS REFRIGERATING MACHINE. There is at the present time considerable controversy be- tween those who advocate the use of ice for creamery or dairy refrigeration and those who recommend refrigerating machinery. There should be no quarrel between these two different methods, as each one has its proper sphere, and there are cases where the selection of either one or the other would be a matter largely of individual opinion. Where natural ice can be stored cheaply at, say, a cost of $1.00 a ton or less, and where the quantity of milk to be handled would not exceed 10,000 or 15,000 pounds per day, the use of natural ice is usually to be preferred to installing re- frigerating machinery. On the other hand, where the quantity of milk to be handled is large and ice comparatively expensive, a refrigerating machine can profitably be employed. The advantages and disadvantages of the mechanical sys- tems over ice have recently been quite fully investigated by Prof. Oscar Erf, late of the College of Agriculture, University of Illi- nois. His deductions, however, were based on conditions which do not apply in states of about the same latitude as New York, Michigan, Wisconsin and Minnesota, and even south of these latitudes there are places where natural ice can be housed at much less cost than 90c. per ton, which he has taken as a basis. His investigation seems to have been conducted from an intelligent and fair minded standpoint, and his results are useful to creamery men, if proper allowances are made for the difference in latitude and other working conditions. Prof. Erf gives his results in de- tail, but we will only consider his summary of the disadvantages of mechanical refrigeration, as follows :* 1. — Large capital invested. 2. — Necessitates daily or continual operation, unless provided with large storage tanks. 3. — Operating expenses for labor, coal, oil, ammonia and repairs. 4. — Excessive dryness in such refrigerators', often causing a great shrinkage in the products. 5_Great risks for accidents that might happen, such as breakage on machines and the delay of repairs. 6. — Expense of pumping water for condensing ammonia. *From Ice and Refrigeration, June, 1902. 272 PRACTICAL COLD STORAGE The advantages offsetting these disadvantages by using machinery for refrigeration, as compared with the use of natural ice : i. — No risks to run in securing cold whenever needed. 2. — Practically no variation in cost of producing cold from year to year. 3. — The refrigerator is under better control. 4. — Any temperature may be practically obtained above zero. 5. — Atmosphere is dryer in refrigerator; hence butter is less' suscepti- ble to mold. 6. — Less' disagreeable labor, such as the handling of ice. 7. — Cold room can be kept cleaner. 8. — Does away with the impurities imbedded in river and pond ice. 9. — Provides for a more perfect method of cream ripening, which results in a better product. 10. — Secures economy of space in the cool room, which lessens the radiating surface for same amount of refrigeration. The disadvantages as set forth are sufficiently plain to all who have had experience with refrigerating machinery. The advantages which are cited are more or less true, especially as applied to the ordinary application of ice as generally used in creameries. Should the gravity brine system be used, as de- scribed further on, there would be : 1. — Absolutely no risk to run in securing cold whenever needed. 2. — Any temperature may be practically obtained down to 15 F. 3. — The refrigeration would be under fully as good control and a more uniform temperature could be obtained than by the use of re- frigerating machinery. 4. — The moisture in the atmosphere of the cold room could be carried at any temperature desired and under as good control as with the mechanical system. 5. — The amount of disagreeable labor required, should an ice crusher and ice elevator be used, would be very small indeed. 6. — The cold room can be kept as clean as with any system. 7.- — Impurities in th'e ice would have no influence on the air of the room for the reason that the air does not come in contact with the ice. 8.' — As perfect results can be had in the ripening of cream. 9. — The economy of space in the cold room would be as great as with any system. In other words, the gravity brine system will produce any results which can be had with refrigerating machinery down to a temperature of 15° F., and besides this it is absolutely sure against a break-down. THE CREAMERY REFRIGERATOR. A cooling room for maintaining the butter at a low tem- perature after being made, is admitted to. be absolutely necessary in every creamery, and it cannot be dispensed with, except in cases where butter is loaded into a refrigerator car each day. CREAMERY AND DAIRY REFRIGERATION 273 Even then the butter will handle much better and arrive on the market in much better condition if it is hardened so that it will carry without shaking or slopping in the tub, to say nothing of the advantages of always having it at a low temperature until consumed. Butter is practically at its best when first made, and the nearer it can be retained in this condition until consumed, the better satisfaction it will give the customer and the greater S 522 Jbetveem wjruna fil)|uduitm ^.3hm™g5 )( { COOLIMG ROOM IW/^//////////^ W/////////Ms™^™»W/////// H BETUEEnA 3TVDS FIL I LED WITH I i SPACE U BETUEEnA 3TVDS TIL I LED WITH V JHAVIrlflS FIG. I. — PLAN SMALL COOLING ROOM. will be the ultimate gain to the creamery man. When butter is to be shipped frequently, a small cooling room, constructed with ice chambers above the storage room, essentially as outlined in Figs. I and 2, should be built in every creamery not provided with me- chanical refrigeration. It is much better to place the ice over the room than it is to put the ice in a rack at one end or one side of the room. A lower temperature will be obtained and a dryer atmosphere will result, owing to the circulation of air, as indi- cated by the arrows. A room of this kind should be well (18) 274 PRACTICAL COLD STORAGE built, and a few dollars extra spent in the insulation of same will be saved in a short time in the saving in the quantity of FIG. 2. — SECTION SMALL COOLING ROOM. ice required. The temperature to be obtained in the room also depends on good insulation. If the insulation is thor- ough, a temperature of 36 to 40 F. may be depended upon. CREAMERY AND DAIRY REFRIGERATION 275 Of course, at the time when warm butter is placed in the room, the temperature will naturally rise to quite an extent. The con- struction of a room of this kind can be adapted to suit local con- ditions and the nature of the materials which can be most readily obtained. The detailed description which follows, of a room con- structed on the plan as laid down in the preceding paragraphs, wiil be of considerable value and interest to owners of creameries. The floor joists, ceiling joists and side wall studding should all be filled with mill shavings, sawdust, tan bark, cut straw or any similar material. This material, however, must be dry and protected on the outside and inside by the best grades of insulat- ing paper (not the ordinary rosin sized or common building papers). Care should be taken that in all corners the paper is thoroughly lapped to make an absolutely air tight surface, so as to prevent a circulation of outside air into the space which is filled with the insulating or packing material. It is best to double-board the outside of the room and put the insulating paper between. On the inside of the studding and on the top of the floor joists and on the bottom of the ceiling joists use matched boarding. Covering this interior surface should be placed a much better grade of insulating material than the filling between studs and joists. This may be of hair felt, sheet cork, granulated cork, rock fiber felt, mineral wool, Cabot quilt, or any of the best grades of insulating materials. If there is any liability of trouble from rats or mice, they can be kept out of a room of this kind by using an inch or two of rock fiber felt or mineral wool on the outside of all walls. Rats or mice cannot work in either of these materials. The rock fiber felt spoken of is practically a mineral wool made up in the form of sheets or boards. The materials indicated may be used to a thickness of 2, 3 or 4 inches, depending upon the amount of money the owner is willing to spend and cost of refrigeration. These various materials must of course be put on between bat- tens or cleats of sufficient thickness to flush up even with the lay- ers of insulating material. If hair felt, sheet cork or rock fiber felt is used, the different thicknesses should be separated by a good grade of insulating paper. The interior of the room should be lined with matched stuff, preferably of poplar, spruce or hem- lock. (The chapter on "Insulation" may be of interest in, this 276 PRACTICAL COLD STORAGE connection.) If it is desired to wash out a refrigerating or cooling room of this kind from time to time, the interior finish may be of shellac or hard oil, preferably shellac, or, the inside surface may be coated with whitewash, which may be renewed from time to time. (See chapter on "Keeping Cold Stores Clean.") The joists for supporting the ice should be of fairly strong material, depending on the size of the room and should be pitched slightly toward the drain end of the ice floor. The joists for supporting the ice are not carried into the insulation, but rest on ribbands of 2x4s spiked onto the outside of the insulation. A batten should be set in the insulation for receiving these ribbands. The pan or floor under the ice consists simply of two thicknesses of dressed and matched stuff with a covering or lining of No. 20 galvanized iron. A loose rack of wood should be placed on this iron floor to prevent its wearing or getting punctured in handling the ice thereon. The galvanized iron should be turned up on the sides 4 to 6 inches. The circulation of air is provided for by placing a tight board screen on one side of the ice space which is carried up to near the ceiling. The other or opposite side of the ice space has cleats or slats which keep the ice in place and allow a circulation of air. This screen and the slats mentioned are of course fastened to 2x4s or to 2x6s, which form the open spaces for the circulation of air on the two sides of the ice chamber. The screen and cleats should be beveled on the top and bottom so that any dripping will be on the galvanized iron pan and not into the air flues and then down into the room. These various parts are illustrated in Fig. 2, but are not shown in detail. For filling ice into the ice chamber, a door may be provided at any point, but should not be on the side where the air flows down from the ice room to the storage room or up from the storage room into the ice chamber. This ice door may be at the top, and the room can be filled from the floor above if convenient. Both the ice door and the door for entering the room are preferably one of the special doors which are on the market and which cost but very little more than the home-made door, and are superior in every way. The above cooling room is intended to be filled from an in- dependent ice^ house, which should be located as near the cooling room as convenient. CREAMERY AND DAIRY REFRIGERATION 277 COMBINATION ICE HOUSE AND REFRIGERATOR. The following description,* by W. G. Newton, will be of interest : The ice house is in the opposite end of the building from the boiler room and the ice is put right in on the ground floor and the refrigerator is built next to it and holes cut through next to the floor for the cold air to enter and same at top for warm air to go out. The ceiling over the ice needs to be from four to six feet higher than it is in the refrig- erator, then if the outlets for the warm air are right up close to the ceiling (not having so much as a piece of molding between the top of the hole in the side and the ceiling overhead), the dampness will all go off with the warm air up over the ice, leaving your refrigerator dry and sweet. As to the expense of building, it is not much, as a room 20x20 or 20x30 feet at most will hold ice enough to cool most of the creamery refrigerators if they have some ice stored elsewhere for other uses. All that is neces- sary is to have the walls of the ice house properly insulated with sawdust and air spaces and then the yearly renewal of sawdust in which to pack the ice is saved. Not only creameries but several large meat markets here have this kind of an ice house and refrigerator combined and they are giving the best of satisfaction. There is a patent on them. The days of building refrigerators with ice overhead have gone by in this section of the country. This appears like a fine arrangement to save labor and pro- duce the lowest possible temperature with ice. The ice room must be as well finished and insulated as the refrigerator and no sawdust or packing material used on the ice. It would be advisable to build the ice room more than four to six feet higher than the refrigerator, and ten or fifteen feet would be better. An ice room of say 20x30x20 feet dimensions should be suf- ficient for an ordinary creamery, but this depends on what is to be done with the milk. The storage of ice in a building, as is well known, tends to cause it to decay and deteriorate rapidly, and this is the only real objection to the plan, as the ice room would be in bad condition long before the refrigerator. A well- built house on a stone or brick foundation would be almost a necessity for the purpose. In practice, in some extreme cases, it has been found advisa- ble to fill into the ice house as many pounds of ice as there are pounds of milk to be treated, or to harvest 100 cubic feet of ice for each cow furnishing milk to the dairy or creamery. Less than one-half this quantity may be ample in many cases, so much depends on the treatment to which the milk and manufactured *From New York Produce Review. 278 PRACTICAL COLD STORAGE product is subjected. Where pasteurizing is practiced, much more ice is required, especially where no well water is available. During the winter ice or snow may be used which is simply hauled together in a heap near the creamery, so that no ice is taken from the ice house until April or May. Where separators are used, no ice is needed for raising the cream, but the latter needs cooling either as it runs from the separator or after the ripening, before churning. Ice is also needed in the hot summer months to cool the butter before or between the workings, and for keeping it firm in texture before it is shipped, so that it may leave in the very best condition for standing exposure to heat while in transit to its destination. Butter in prints is sometimes shipped in cases with an ice box filled with crushed ice in the center. The amount of ice required for these various purposes varies according to local conditions, and cannot be definitely stated, though it may be calculated approximately. The chapters on "Harvesting, Handling and Storing Ice" and "Ice Houses" give methods of handling ice and details for construction of ice houses of various capacities. TRANSPORTATION OF MILK AND CREAM. In the transportation of milk and cream, baggage cars, re- frigerator cars, and cars especially constructed for the purpose are employed. The railroads adopt the style of car best suited to their individual requirements. In the case of light shipments and short hauls, superannuated baggage cars appear to meet every requirement and are generally moved in conjunction with local passenger trains. In the case of long hauls, however, refriger- ator or special milk cars are used. These cars are plentifully supplied with ice during the warm summer months and, in ex- tremely cold weather, are often steam-heated to prevent the milk from freezing. Cleaning generally takes place after each run, the cars being either swept or washed by means of a hose. Trains making long hauls are usually composed entirely of refrigerator or special milk cars and are operated on about pas- senger schedule time, the actual running time being as fast as fifty miles an hour. The capacity of a large milk car is 325 ten-gallon cans. CREAMERY AND DAIRY REFRIGERATION 279- Nearly all railroads which handle a large milk traffic have well-built covered receiving and shipping stations along their lines, nearly all of them with an ice house connected in which natural ice in sufficient quantity is stored during the winter. Shipping stations are equipped with large cooling vats in which cans of milk are placed immediately after being delivered by the farmers. These vats are filled with water and ice, the milk is stirred and cooled down to 40 F. within forty minutes from the time it is received, and kept in ice water until the train arrives, when it is loaded direct from the vats into a refriger- ator car. GRAVITY BRINE SYSTEM. The application of the Cooper gravity brine system to the refrigeration of a creamery cooling room and freezing room is shown in Figs. 3 and 4. They also show the arrangement of ice crushing and ice handling apparatus, which will deliver crushed ice to any convenient point in the creamery workroom for the cooling of cream, butter, shipping, or other purposes. Fig. 3 shows the plan view of one end of the creamery with ice house adjoining. The refrigerated space in the creamery consists of a cooling room with a capacity of about one carload. The butter freezing room has a somewhat larger capacity. The relative size of these rooms can, of course, be changed to suit any conditions. The cooling room and freezing room are both entered from the vestibule and not from the workroom. This prevents the access of warm air into the rooms, which is very important, especially in the freezing room. If it is desired, the cream cooling vats may be placed in a cooling room of this kind, but as planned, it is intended that the cream should be cooled with crushed ice or cold well water. There are a number of different ideas on arrangements of this kind, but with the ap- paratus shown any arrangement can be provided to suit the ideas of the owner or local requirements. The gravity brine system, patented by the author, which refrigerates the cooling room and freezing room, may need a few words of explanation. Referring to the section (Fig. 4) it will be seen that the gravity brine system consists of a series of pipe coils and connections. In this case there are two coils 280 PRACTICAL COLD STORAGE isssssa^^ CREAMERY AND DAIRY REFRIGERATION 281 in the tank for the cooling room and two coils in the tank for the freezing room. These coils are connected to similar coils of larger size which are located in the cooling room and freezing room. It will be noted that the coils in the tank are connected at their lowest extremity to the lowest point of the coils in the room, and that the coils in the room are connected at their highest point to the highest point of the coils in the tank. This estab- lishes means for a complete circulation of brine with which the coils are filled. The coils in the tank are filled around and be- tween with crushed ice and a small quantity of salt. This cools the brine in the coils in the tank, and by reason of its being heavier, the brine flows down into the coils in the room. It is here warmed by contact with the air of the rooms and flows upward to the highest point of the coils in the tank. A very slight difference in temperature will cause a circulation. The advantages of this system over direct icing, as shown in Fig. I, are that the temperature can be controlled as desired, and the rooms being cooled by pipe surfaces, the humidity of the room may be maintained at a proper point. In the freezing room a temperature as low as 15° F. is comparatively easy to obtain, and a temperature as low as 10° or 12 may be had by crowding the apparatus and using an increased quantity of salt. The gravity brine system is automatic in its action, requiring no power to produce circulation, and any results may be obtained which can be produced by refrigerating machinery, limited only by the temperature which can be produced. If it is desired to convey cold brine through pipes for use in cooling cream or pasteurizing, the brine may be pumped to any point desired in the creamery. ICE HANDLING MACHINERY. The ice crusher and ice elevator which are clearly shown in Fig. 4 are quite simple in their operation, and as labor saving machines are the best form of apparatus which has been applied to the handling of ice. It only requires that the ice be broken into irregular pieces of 20 to 30 pounds or thereabouts, and fed into the ice crusher. The crusher breaks the ice into small pieces the size of hen's eggs or smaller, and it drops into the bucket elevator where it is raised to a point sufficiently high to 282 PRACTICAL COLD STORAGE CREAMERY AND DAIRY REFRIGERATION 283 allow its being spouted to a convenient point in the creamery and to the flexible spout which is used to feed ice into the tanks containing primary coils of the gravity brine system. Four or five tons of ice may be handled with an apparatus of this kind in half an hour. As recommended in connection with the "Model Creamery Ice House" described in the chapter on "Ice Houses," the ice should not be covered with sawdust or packing material of any kind, and where the ice is clean in the ice house, the labor of handling same to the crusher and delivering to any con- venient point in the creamery is very little as compared with the old-fashioned method. This outfit and apparatus is not rec- ommended for the average small creamery, but where several tons of ice are to be handled each day, or where it is desired to store a certain portion of the product of the creamery and carry it for several months, as good results may be obtained with the gravity brine system as with a refrigerating machine. The expense of installing, while it is considerably more than any of the old style refrigerators, is less than for a good refrigerating machine. COOLING OF MILK AND CREAM.* The following is a portion of an address by Loudon M. Douglas, read before the Cold Storage and Ice Association at Islington, England: The main object in view in cooling fresh milk for immediate con- sumption is to arrest the development of the spores which produce bac- teria, and which, in their turn, destroy the milk — that is to say, the milk becomes sour. It will be understood, however, that the bacteria referred to are those which are always found in the milk produced, even under proper hygienic conditions. Heat is the essential condition for their development, and, in the absence of that condition, they will remain in- active. Of pathogenic bacteria we need not speak here. Properly speaking, under good hygienic conditions, it should only be necessary to cool the milk before sending it out, and this is practiced by some retailers. It may, however, be considered an advantage to pre- viously pasteurize the milk at a high temperature, and then cool it down. It is not easy to say which way is the better. In any case both methods are in use. In cooling town's milk direct from a temperature of, say, 68° to 38 F., all that is necessary is a small refrigerating machine connected to a circular cooler. The cold brine from the machine is circulated through the flutings of the cooler and the milk run over. When it reaches the. bottom and escapes', the temperature will be about 38 F, the balance of the heat units having been absorbed by the brine. But by means of a similar small machine a very large cooling effect may be produced by *Extracted from Ice and Refrigeration, June, 1904. 284 PRACTICAL COLD STORAGE having a large insulated store tank fitted with agitating gear and filled with either water or non-freezable brine It is' obvious that, by working the small machine for a lengthened number of hours upon this' store, the heat will be extracted and a large volume of a very cold medium will be available. This can be utilized to cool in turn a very large quantity of milk in a short time, a quantity quite beyond the power of a small machine to deal with directly. Thus, by intelligent working a small machine costing a comparatively small sum can be made to perform a large amount of work. In the case where milk is previously pasteurized the procedure is different, and can not be better demonstrated than by referring to a large dairy where the work is carried out. The dairy in question handles 1,000 gallons' of fresh milk per day, all of which is distributed either directly to consumers or to shops for such distribution, and, in consider- ing the question of refrigeration, it was stipulated that the cooling of the quantity named should be performed in one hour, and that there should also be provision made for cooling a churn store, a cream store, and a butter store of certain dimensions'. Now, the machine necessary to cool the 1,000 gallons from 68° to 45° F. in one hour, equal to the elimination of 230,000 B.T.U., would be a very large one, whereas the B.T.U. to be eliminated from the accessory stores would be comparatively iew\ Obviously, therefore, if a large machine had been installed it would have been much of its time idle. The problem, therefore, was to find a machine which would perform the whole work during working hours. This was done by providing storage tanks for 1,000 gallons of brine, and the heat is' extracted from this during a series of hours. Obviously all this brine when cooled down is available, and it is only necessary to run it through a large capillary cooler while the milk to be cooled is run over the outside. The heat of the milk is transferred to the brine, and thus the cooling is accomplished with great rapidity. The pasteurized milk is first of all cooled with ordinary water from the town's' supply to 68" F., and from that temperature is lowered through 23 to 45° F. The machine used is capable of eliminating 45,000 B.T.U.s per hour. But the total number of B.T.U.s to be eliminated are altogether 355,000, taking into account the accessory work to be done ; thus, if 355,000 is di- vided by the output of the machine, viz., 45,000, you get the number of hours' work necessary, viz , eight, or an ordinary working day. There is a margin of 5,000 B.T.U.s allowed for contingencies. The creamery system has now become well established through- out Europe, and feeding stations to main creameries are recognized as essential to economical working. The process which is usually carried out in these places is as follows : The milk is brought by the farmers to the creamery, sampled, weighed, pasteurized, and separated. When the cream leaves the separator it may be at a temperature of from 170 to 180 F., and is therefore immediately run over a circular capillary cooler, through which water is circulated, and reduced to about 65° F. It is then run over another cooler, through which brine is circulated and cooled to about 45 F., being caught in churns, and in this state taken to the main creamery to be ripened and made into butter. The separated milk is treated in very much the same way. A large surface water cooler reduces the temperature to 68° F., and the milk is' then run over a small cooler and reduced to 48 F., at which temperature it is returned to the farmer. Some actual tests of a machine (at Ballinorig) might be appropri- ately recorded here : 1. — 100 gallons of brine were cooled from 40° F. to 27 F. in one hour (condensing water 57° F), or equal to the elimination of 13,000 B.T.U. per hour. CREAMERY AND DAIRY REFRIGERATION 285 2.— ioo gallons of brine were cooled from 27 F. to 17° F. in one hour (cooling water, 58 F.) =10,000 B. T. U. per hour. 3.— 100 gallons of brine were cooled from 45 F. to 31° F. in one hour (cooling water, 57° F.) =14,000 B.T.U. per hour. These tests bring out very strongly the fact that at comparatively high temperatures cooling is' effected at a much more rapid rate than at the lower range of temperatures, and the amount of energy consumed is greater at lower or ice-making temperatures than at the higher, and this must be borne in mind in specifying the duty of the machine. The machine in question is one of the very smallest made, but the same result is obtained with machines of all sizes. Perhaps 1 the greatest interest is attached to the application of refrig- eration to a central or main creamery, for in such a place all the im- portant applications can be put into effect. These may be classified thus: A, cooling cream from separator; B, cooling separated milk; C, cooling ripened cream; D, cooling water for washing butter; E, cooling a butter store. As in the auxiliary creamery, the cream is' first of all cooled with water to about 68° F., so in the main dairy. The cream is brought down to a temperature of 48 F. by passing it over a circular capillary cooler, and is then run into the ripening vats. Here the process of ripening rapidly increases the temperature again, and in about eighteen or twenty hours it is at about 65° F. At such' a temperature it would be ruinous to churn, inasmuch as the texture of the butter would be oily and bad, and there would also be an excessive loss of butter fat in the buttermilk. The per- fect churning temperature (in summer) may be anything between 48° and 52 F., and to attain this it is obvious that the temperature of the cream must be lowered some 13 to 17° F. The most economical ar- rangement by which this can be accomplished is by having the cream- ripening vats sufficiently high up in the creamery to enable the cream to run over a capillary cooler, then flow into the churn. Such an arrange- ment is simple and works' well. By proper arid intelligent adjustment of the appliances, the cream can be reduced in temperature to 48 F. pre- cisely, if wanted. Separated milk in the main creamery is treated in the same way as in the auxiliary, viz., first of all passed over a large circular cooler, in which water takes' up the heat from the milk. It is then passed over a small cooler in which brine is the cooling medium, and delivered to the farmer at 48 F. Cold water in a creamery is very desirable. The average temperature of well water in the British Isles is 52° F, but that is not considered to be low enough for washing purposes; besides, if it were, well water is not always available. Hence, provision has to be made for cooling water to a very low temperature. This is done in a separate tank, usually placed in a sufficiently elevated position to command the butter worker and churn. An insulated tank of, say, one to 500 gallons' capacity, is fixed on the wall with brackets, or on a platform, and in this is fixed a direct expansion or brine coil connected to the machine. The cooling is more quickly produced if a small agitator is placed in the tank, as by that means the water is more quickly brought in contact with the cooling surface Water at from 45° to 58° F. seems to be generally preferred. 286 PRACTICAL COLD STORAGE CHAPTER XIV. APPLES IN COLD STORAGE.* INFLUENCE OF COLD STORAGE ON THE APPLE INDUSTRY. ' Cold storage is having an important influence in developing the apple industry as a stable business. Instead of an incidental feature of the general farm, the apple is now the principal crop in large sections of the country, and its production and the handling and marketing of the crop are becoming highly special- ized forms of agriculture and of trade. Formerly the marketing of the crop was largely controlled by the apple grower, but now the growing of the crop and its sale are rapidly differentiating into two distinct lines. In many of the principal fruit-growing districts the handling of the crop and its marketing are controlled largely by fruit organizations or by apple merchants who buy the fruit in the orchards and who, through the special development of fruit and market statistics, are better able than the fruit grower to regulate its distribution and sale. This greater stability and specialization in apple grow- ing is accompanied by a large amount of speculation. Through a combination of the buyers the fruit may not always sell in the orchard for its real value, but on the other hand the severe com- petition in buying in those sections where the industry is es- pecially well developed frequently brings the grower the highest prices. Apple storage is not always profitable. It is an insurance against the premature deterioration of the fruit, but when the picking season is unusually hot and there are delays in getting the fruit into storage, the subsequent losses are sometimes very heavy. On the other hand the autumn may be unusually cool * Extracts from Bulletin No. 48, Bureau of Plant Industry, United States Depart- ment of Agriculture, by G. Harold Powell, Assistant Pomologist in charge of Field Investigations, and S. H. Fulton, Assistant in Pomology. APPLES IN COLD STORAGE 287 and favorable for storing large quantities of apples in common storage. As a result the markets are well supplied with this fruit through the winter, causing the cold storage stock to be. held back till late in the season, when it lias to be rushed on the market and sold at a sacrifice on account of the approaching warm weather and the free use of southern early fruits. On the whole the development of the cold storage business is proving beneficial to the apple industry in encouraging the de- velopment of apple growing over large territories, in making the investment of capital in it safer, in developing it as a highly specialized type of agriculture and trade, and in making a val- uable food product available to an increasing number of people over a greater part of the year. THE FUNCTION OF THE COLD STORAGE WAREHOUSE. There is a good deal of misapprehension as to the function of the cold storage house in the preservation of fruits. This condition leads to frequent misunderstandings between the ware- houseman and the fruit storer, though they might be avoided and the condition of the fruit storage business improved if there was a clearer definition of the influence on fruit preservation of cul- tural conditions, of the commercial methods of handling, and of the methods of storage. A fruit is a living organism in which the life processes go forward more slowly in low temperatures, but do not cease even in the lowest temperatures in which the fruit may be safely stored. When the fruit naturally reaches the end of its life it dies from old age. It may be killed prematurely by rots, usually caused by fungi which lodge on the fruit before it is packed, and sometimes afterwards. The. cold storage house is designed to arrest the ripening processes in a temperature that will not injure the fruit in other respects and thereby to prolong its life history. It is designed also to retard the development of the diseases with 'which the fruit is afflicted, but it cannot prevent the slow growth of some of them. It follows that the behavior of different apples or lots of apples in a storage room is largely de- pendent on their condition when they enter the room. If they are in a dissimilar condition of ripeness, or have been grown or handled differently, or vary in other respects, these differences 288 PRACTICAL COLD STORAGE may be expected to appear as the fruit ripens slowly in the low temperature. If the fruit is already overripe, the low tempera- ture cannot prevent its deterioration sooner than would be the case with apples of the same variety that were in a less mature condition. If the fruit has been bruised, or is covered with rot spores, the low temperature may retard but can not prevent its premature decay. If there are inherent differences in the apples due to the character of the soil, the altitude, and to incidental features of orchard management, or variations due to the meth- ods of picking, packing, and shipping, the low temperature must not be expected to obliterate them, but rather to retard while not preventing their normal development. In general it is the function of the cold storage warehouse to furnish a uniform temperature of the desired degree of cold through its compartments during the storage season. [The ex- periments so far conducted cover only the influence of tempera- ture in cold storage. Much has yet to be done in determining the best methods of refrigerating which control air circulation, ventilation and humidity. More is promised along these lines.] The warehouse is expected to be managed in other respects so that the deterioration of the fruit or any other injury may not be reasonably attributed to a poorly constructed and installed plant, or to its negligent or improper management. The warehouseman does not insure the fruit against natural deterioration; he holds it in storage as a trustee, and in that relation is bound to use only that degree of care and diligence in the management of the ware- house that a man of ordinary care and prudence would exercise under the circumstances in protecting the goods if they were his private property. If the temperature of the storage rooms fluctuates unduly from the point to be maintained and causes the fruit to freeze to its injury, or to ripen with abnormal rapidity, or if the man- agement of the rooms or the handling of the fruit in other re- spects can be shown to have been faulty or negligent, the ware- house has failed to perform its proper function. OUTLINE OF EXPERIMENTS IN APPLE STORAGE. An outline of the apple storage experiments of the United States Department of Agriculture is presented here. The fol- APPLES IN COLD STORAGE 289 lowing problems were under investigation during two apple seasons : i- — A comparative test of the keeping quality of a large number of varieties grown in different regions and of the same varieties grown under different conditions and in different lo- calities. The fruit was stored in closed 50-pound boxes in a tempera- ture of 31° to 32^ F. One-half of the fruit in each box was wrapped in paper. 2. — A determination of the influence of various commercial methods of apple handling on the keeping quality of the most im- portant varieties in the leading apple-growing regions of the eastern United States. Each variety was picked at two different degrees of ma- turity : First, when nearly grown but only half to two-thirds colored, or about the time when apples are usually picked ; sec- ond, when the fruit was fully grown and more highly colored, but still hard. In each picking the fruit was separated into two lots, representing the average of the lightest and of the darkest colored or most mature specimens. Part of the fruit of each series was sent to storage as soon as picked. A duplicate lot was held two weeks in the orchard or in a building, either in piles or protected in packages, before it was sent to storage. Comparative tests were made to determine the efficiency of different kinds of fruit wrappers on the keeping of the fruit, and observations on the behavior of the fruit in closed and ven- tilated packages were recorded. 3. — A determination of the influence of various cultural and other conditions of growth on the keeping quality of the fruit. Comparison was made with the same variety from heavy clay and from sandy soils, from sod, and from cultivated land, from young, rapidly growing trees, and from older trees with more steady habits. 4.— A determination of the behavior of the fruit under the conditions outlined in temperatures of 31" to 32 ° F., and in 34° to 36 F. 5. — A determination of the behavior of the fruit when re- moved from storage, and of its value to the consumer. (19) 290 PRACTICAL COLD STORAGE The fruit used in the investigations was taken from central and eastern Kansas, southwestern and central Missouri, southern and central Illinois, western Michigan, northeastern West Vir- ginia, northern and western Virginia, western North Carolina, central Delaware, southern Maine, central Massachusetts, and from eastern, central, and western New York. A description of each orchard accompanies the data included in the account of the variety test. It was necessary to duplicate the work in different parts of the country, as the climatic and other conditions and the varieties differ in each section. The work must be repeated for several successive seasons before general conclusions can safely be drawn from it, as the climatic conditions differ each year and thereby affect the results. FACTORS INFLUENCING THE KEEPING QUALITY OF APPLES. In recent years there has been a tendency to pick the apple crop relatively earlier in the season than formerly. It is quite generally supposed that the longest keeping apples are not fully developed in size or maturity and that the most highly colored fruit is less able to endure the abuses that arise in picking, pack- ing, and shipping. Aside from these general impressions, several important economic factors have influenced the picking time. A large proportion of the apple crop is purchased in the orchard by the barrel or by the entire orchard by a comparatively few apple mer- chants. The fruit may be picked and barreled either by the grower or by the purchaser, but with the growing scarcity of farm hands and other labor it has become necessary to begin picking relatively earlier in the autumn to secure the crop before the fall storms or winter months set in. The general increase in freight traffic during the past few years has overtaxed the carrying capacity of the railroads as well as their terminal facilities for freight handling, and has in- fluenced the apple dealers to extend the picking and shipping season over the longest possible time, in order to avoid con- gestion and consequent delays in shipping and in unloading the fruit. The facilities at the warehouses are often inadequate for the quick handling of the fruit from the cars when it is received APPLES IN COLD STORAGE 291 in unusually large quantities, and this condition has also favored a longer shipping season. In localities where the entire crop is sometimes ruined by the bitter rot after the fruit is half grown the picking of the apples is often begun early in the season in order to secure the largest amount of perfect fruit. It is not generally the case, however, that the immature and partly colored fruit has the best keeping quality. On the other hand, an apple that is not overgrown and which has attained full growth and high color, like the lower specimen of York Imperial in Fig. i, but is still hard and firm when picked, equals the less mature fruit (upper specimen, Fig. i) in keeping qual- ity, and often surpasses it. The mature fruit is superior in flavor and texture ; it is more attractive to the purchaser, and therefore of greater money value. It retains its plumpness longer and is less subject to apple scald. If, however, the fruit is not picked until overripe, it is already near the end of its life history, and will deteriorate rapidly unless stored soon after picking in a low temperature. In the experiments with the Tompkins King and the Sutton apples grown in New York on rapidly growing young trees pro- ducing unusually large apples, the fruit that was three-fourths colored kept longer than the fully colored apples from the same trees. Dark red Tompkins King showed 28 per cent of physio- logical decay in February- following the storage. Light, half red Tompkins King from the same trees, picked at the same time, showed 10 per cent of physiological decay in February following the storage. Fig. 2 shows Tompkins King in February at two degrees of maturity in September, 1902, from young, rapidly growing trees. The upper specimen represents fruit that was highly colored but firm when picked; the lower specimen shows fruit one-half to two-thirds colored. The less mature fruit kept in good condition a month longer than the highly colored apple. These apples were overgrown — a condition likely to occur on young trees. Whether the same conditions hold true of other varieties that are overgrown has not been determined. From older trees, apples that are fully grown, highly col- ored, and firm when picked have kept as well in all cases (and 292 PRACTICAL COLD STORAGE FIG. I. — SCALD ON YORK IMPERIAL APPLES. APPLES IN COLD STORAGE 293 better in many, as shown in Fig. i) than immature and under- colored fruit. A considerable number of later varieties may be picked when they are beginning to mellow, and will keep for months in prime condition provided they are handled with great care and quickly stored after picking in a temperature of 31° to 32 ° F. Fruit in this ripe state can not be left in the orchard or in warm freight cars, or in any other condition that will cause it to ripen after picking, without seriously injuring its value. In this ripe con- dition it should be stored in boxes, and a fruit wrapper will still further protect it. Apples that are to be stored in a local cold storage house to be distributed to the large markets in cooler weather may be picked much later than fruit requiring ten days or more in transit, but the use of the refrigerator car makes late picking possible where the fruit must be in transit for a considerable time in warm weather in reaching a distant storage house. While it is not the purpose of this publication to discuss cultural practices in the orchard, some suggestions in relation to the methods of securing more mature and more highly colored fruit may not be without value to the fruit grower. A large proportion of the poorly colored fruit from old or- chards is caused by dense-headed trees and close planting, which prevent the free access of air and sunlight and delay the maturity of the fruit in the fall. The fundamental corrective in such cases lies in judicious pruning, by which means the fruit may be ex- posed to the sunlight. In other cases the poor color may be due- to a combination of heavy soil, tillage, frequent turning in of nitrogenous cover- crops, spraying, and neglect in pruning. These conditions stim- ulate the trees to active growth, the foliage increases in health, size, and quantity, and, as the water-holding capacity of the soil is enlarged by the incorporation of the cover-crops and is re- tained by the tillage, the trees grow late in the fall and the fruit does not properly color before the picking season arrives. It is often possible to overcome the difficulty by severely pruning the top to let in more air and light. If this treatment does not prove efficient, the cover-crops may be withheld, when the fruit will usually mature earlier in the fall, unless the season is wet. As 294 PRACTICAL COLD STORAGE FIG. 2. — TOMPKINS KING APPLES. OVERGROWN ON YOUNG TREES. APPLES IN COLD STORAGE 295 an additional treatment where necessary, the growth of the or- chard may be still further checked by seeding it down until the desired condition is attained. It is not possible to secure a uniform degree of maturity and size when all the apples on a tree are picked at one time, as fruit in different stages of growth is mixed together on the same tree. The apples differ in size and maturity in relation to their position, the upper outer branches producing the large, highly colored and early ripening fruit, while the apples on the side branches and the shaded interior branches ripen later. Greater uniformity in these respects is approached by proper pruning and by other cultural methods, but the greatest uniformity can be attained when, like the peach or the pear, the apple tree is picked over several times, taking the fruit in each picking that approaches the desired standard of size and maturity. Summer apples, like the Yellow Transparent, Astrachan, and Williams, are usually picked in this manner, and fall varie- ties, like Twenty Ounce, Oldenburg, and Wealthy, are sometimes treated similarly. In recent years a few growers of winter ap- ples have adopted the plan for the late varieties, with the result that the size, color, and ripeness of a larger proportion of the fruit are more uniform. This method of picking is not usually adapted to the apple merchant who buys the crop of a large num- ber of orchards, and who can not always secure efficient or abun- dant labor, but for the specialist who is working for the finest trade and who has a storage house near by or a convenient re- frigerator car service to a distant storage house, the plan has much to commend it. INFLUENCE OF DELAYING THE STORAGE OF THE FRUIT. The removal of an apple from the tree hastens its ripening. As soon as the growth is stopped by picking, the fruit matures more rapidly than it does when growing on the tree and matur- ing at the same time. The rapidity of ripening increases as the temperature rises, and it is checked by a low temperature. It appears to vary with the degree of maturity at which the fruit is picked, the less mature apples seeming to reach the end of their life as quickly as or even sooner than the more mature fruit. It varies with the conditions of growth, the abnormally 296 PRACTICAL COLD STORAGE large fruit from young trees or fruit which has been overgrown from other causes ripening and deteriorating very rapidly. It differs with the nature of the variety, those sorts with a short life history, like the summer and fall varieties, or like the early winter apples, such as Rhode Island Greening, Yellow Bellflower, or Grimes Golden, progressing more rapidly than the long-keep- ing varieties like Roxbury, Swaar, or Baldwin. Any condition in the management of the fruit that causes it to ripen after it is picked brings it just so much nearer the end of its life, whether it is stored in common storage or in cold storage, while treatment that checks the ripening to the greatest possible degree prolongs it. The keeping quality of a great deal of fruit is seriously in- jured by delays between the orchard and the storage house. This is especially true in hot weather and in fruit that comes from sections where the autumn months are usually- hot. If the apples are exposed to the sun in piles in the orchard, or are kept in closed buildings where the hot, humid air can not easily be re- moved from the pile ; if transportation is delayed because cars for shipment can not be secured promptly, or if the fruit is de- tained in transit or at the terminal point in tight cars(^ which soon become charged with hot, moist air, the ripening progresses rapidly and the apples may already be near the point of deter- ioration or may even have commenced to deteriorate from scald, or mellowness, or decay when the storage house is reached. On the contrary, the weather may be cool during a similar period of delay and no serious injury result to the keeping qual- ity, or the ripening may be checked in hot weather by shipping the fruit in refrigerator cars to a distant storage house. The fungous diseases of the fruit, such as the apple scab (Fusicladium dcndriticum (Wallr.) Fckl.) and the pink mold (Cephalothecium roseum Cda.) which grows upon the scab, the blue mold (Penicillium glaucum Link) which causes the com- mon, soft, brown rot, the black rot (Sphceropsis maiorum Pk.) and the bitter rot (Glceo'Sporium fructigenum Berk.), develop very fast if the fruit becomes heated after picking. The conditions already enumerated which cause the fruit to ripen quickly during the delay between the orchard and the storage house are also most favorable to the development of fruit diseases. It is there- APPLES IN COLD STORAGE 297 fore of the greatest importance that the fruit be stored imme- diately after picking, if the weather is warm, in order to insure it against the unusual development of the fungous rots. In the fall of 1901, when the weather in western New York was cool, there was no apparent injury from delaying the storage of a large number of varieties two weeks and then shipping the fruit to Buffalo, the transit occupying from one to three days. There was also no apparent injury to the fruit from Virginia treated in a similar manner, but in southwestern Missouri, where it was warmer, the apples delayed two weeks before storing were seriously injured in their commercial keeping qualities. The results accomplished during 1902 have been of the most instructive character. During the latter half of September the temperature in eastern New York averaged about 62° F., with a humidity of 84 . During the first half of October the average temperature was 53 F. and the humidity 8o°. Rhode Island Greening, Tompkins King, and Sutton apples picked September 15, 1902, and stored within three days, were firm till the following March, with no rot or scald, but fruit from the same trees not stored till two weeks after picking was badly scalded or decayed by the 1st of January. None of the imme- diate-stored fruit was scalded or decayed by the 1st of February, but the delayed Sutton and Rhode Island Greening apples were soft and mealy, and one-third were scalded at that time, while nearly 40 per cent of the delayed Tompkins King were soft and worthless. The commercial value of these varieties was injured from 40 to 70 per cent by the delay in storage. Apples of these varieties picked from the same trees on Oc- tober 5, 1902, and stored immediately, and also some stored two weeks later, were less injured by the delay, as the temperature and humidity were not sufficiently high to cause rapid ripening or the development of the fruit rots. From the standpoint of the orchardist or apple dealer who can not secure quick transportation to the large storage centers, or who can not obtain refrigerator cars, or who is geographically situated where the weather is usually warm in apple-picking time, the local storage plant in which the fruit can be stored at once and distributed in cool weather offers important advantages. The importance of this phase of the fruit-storage business and its 298 PRACTICAL COLD STORAGE relation to the fruit-growing industry are emphasized as the apple business enlarges. INFLUENCE OF STORAGE TEMPERATURE. The investigations indicate that the ripening processes are delayed more in a temperature of 31° to 32 ° F. than in 35 ° to 36° F. The apple keeps longer in the lower temperature, it scalds less, the fruit rots and molds are retarded to a greater extent, while the quality, aroma, flavor, and other character- istics of the fruit are fully as good, and when removed from storage it remains in good condition for a longer period. The impression is quite general that fall varieties and the tender early winter sorts, like Fameuse, Wealthy, and Grimes, are injured in some way by the low temperature, but the investi- gations of the Department of Agriculture indicate that these varieties behave more satisfactorily in every respect when stored at 31" to 32° F. If the fruit is intended for storage for a short time only, and it is desired to have it ripen before removing it from the storage house, then a higher temperature may be desirable to hasten the maturity. The influence of the temperature on the ripening processes appears to depend on the condition of the fruit. Baldwin, Esopus Spitzenburg, Roxbury, Jonathan, Lady Sweet, and other long- keeping eastern-grown varieties have been held in prime com- mercial condition throughout the storage season in a temperature of 35 F., when carefully picked and handled and stored soon after picking; but when the fruit was carelessly handled or the storage was delayed in hot weather, then a temperature of 31° to 32 ° F. was required to retard the ripening. It might be safe to use a temperature of 34 to 35 F. in a storage house located near the orchard, in which the fruit may be stored immediately after harvesting, but for general commer- cial apple handling, a temperature as low as 32 F. is needed to overcome the abuses that usually arise in picking, packing, and shipping. No definite investigations have been made by the Depart- ment of Agriculture as to the effect of temperatures lower than 31" F. The exact freezing point of apples has not been deter- mined, but it is below this point. It may possibly vary with the APPLES IN COLD STORAGE 299 composition or condition of the variety. Under the most favor- able conditions, apples are sometimes commercially stored at 30° F. without injury, but 31° F. should be considered a critical temperature below which it is unsafe to store this fruit, except in houses that are properly constructed and in which the tem- perature is maintained uniform in all parts of the rooms. [The author's personal experience is that a temperature of 30" F. is better than any degree above that, and 29 ° F. is practicable and advisable for long-period storing of the better keeping varieties. To safely store at 29 ° to 30° F. it is necessary that a thorough forced circulation of air be employed (see chapter on "Air Cir- culation"), and in cooling the fruit down to the final carrying temperature, the refrigeration must not be applied too suddenly. If, say, the fruit has a temperature of 60° or 70° F. when placed in storage, a period of two or three weeks should be consumed in reducing to 29 or 30° F. This applies to the better keeping kinds only. Softer varieties must be cooled quickly, as their life is shorter, and too much deterioration will take place during cooling process if handled as suggested above.] Apples are sometimes frozen in the storage rooms owing to a considerable drop in the temperature or to a poor distribution of the cold air. If the fruit compartment adjoins a freezer room and the insulation is poor, the fruit may be frozen in packages piled close to the freezer wall. Apples placed near the refriger- ating pipes or near the cold-air duct where it enters the room may be injured by freezing if the plant is improperly installed or managed; or if the piping or air circulation is faulty, the tem- perature at the botton may be lower than that at the top of the room. The frosting of the fruit does not necessarily injure it. When the apple freezes, the water in the cells is withdrawn and frozen in the intercellular spaces, and if it thaws slowly and the freezing has not been too severe, the cells may regain the water without injury and resume their living function. If the thawing is rapid, the cells may not reabsorb the water with sufficient rapidity, and in this case it remains in the intercellular spaces and is lost by evaporation. In addition, the tissues next to the area of greatest freezing may be forced apart by the formation of ice crystals in the intercellular spaces. 300 PRACTICAL COLD STORAGE If the freezing is so severe as to withdraw too much of the cell water, the cells may not be able to absorb it and will be killed in the same manner as if dried out in any other way. Occasion- ally the freezing is so rapid that besides the withdrawal of water the cell contents are disorganized or possibly frozen outright ; at any rate, the cell may be directly killed by a sudden change of temperature. It is probable that varieties may differ as to the degree of freezing they will stand without injury, and further, that the same sort may vary in this respect when grown under different conditions or subjected to different treatment. The most characteristic results of injurious freezing are a translucent appearance of the skin of the fruit, a water-logged and springy or spongy condition of the flesh, a forcing apart of the tissues, and a brownish discoloration of the flesh. The brown- ing may result from any cause which results in the death of the cells and is not necessarily characteristic of freezing. It often happens that the skin of the fruit retains its normal brightness after the interior has discolored. In the practical handling of frozen stock, the temperature should be raised very slowly until the frost is withdrawn. If possible, the fruit should not be moved until it is defrosted, as it discolors quickly wherever a slight bruise occurs, or even where the skin is lightly rubbed. With these precautions observed it is often possible to defrost stock that is quite firmly frozen with- out apparent injury to it. INFLUENCE OF A FRUIT WRAPPER. In the storage investigations under discussion a comparison has been made between wrapped and unwrapped stock on the keeping quality of the fruit, and the efficiency of different kinds of paper for wrappers — tissue, parchment, waxed or paraffin, and imprinted news — has been tested. A box of unwrapped fruit, with packages of fruit wrapped with the kinds of paper mentioned in order above, is shown in Fig. 3. It has been found that the wrapper may influence the keep- ing quality in several different ways. It extends the life of the fruit beyond its normal period by retarding the ripening processes. The influence of the wrapper in this regard is apparent especially at the end of the normal storage season of the naked fruit when APPLES IN COLD STORAGE 301 the flesh begins to grow mealy from overripeness. At this time the wrapped apples may be firm and remain in prime condition for several weeks or even months. The wrapper is especially useful in extending the season of early winter sorts, or in making the long-keeping varieties available for use over a still longer period of time. The wrapper may be useful in preventing the transfer of rot from one apple to another. If the fungous is capable of growing in the storage temperature, it is not likely that the wrap- per retards its growth, but when the spores develop they are confined within the wrapper and their dissemination is difficult or impossible. FIG. 3. — APPLES UNWRAPPED AND IN TISSUE, PARCHMENT, AND WAX WRAPPERS. The importance of a wrapper in protecting the fruit from decay and in extending its season may be better appreciated by reference to the following table : AMOUNT OF DECAYED FRUIT APRIL 20. IN BUSHEL PACKAGES. Variety. News paper wrapped. Un- wrapped. Variety. News paper wrapped. Un- wrapped. Baker Per cent. 3-7 6.4 7-7 19.7 Per cent. 27.2 43^0 15-0 32.0 Northern Spy Wagener.... Wealthy ... Per cent. 5-6 38.0 42.0 Per cent. Dickenson .. Mcintosh .... Mcintosh (second lot) 52.0 63.O 60.0 302 PRACTICAL COLD STORAGE The wrapper protects the apple against bruising and the dis- coloration that may result from improper packing or rough han- dling; it checks transpiration, and by the preservation of the at- tractive appearance and firmness of the fruit adds to its com- mercial value. No important difference was noticeable in the efficiency of the different wrappers, except that a mold developed freely on the parchment paper in a temperature of 36° F. This mold grew only to a slight extent in 32 F. A double wrapper is more efficient in retarding ripening and transpiration than a single wrapper. A good combination con- sists in a porous news paper next to the fruit, with an impervious wax or paraffin wrapper on the outside. The wrappers vary in cost from 20 cents per thousand for news paper, 9x12 inches, to 70 cents per thousand for the better grades of paraffin. INFLUENCE OF CULTURAL CONDITIONS. Preliminary studies have been made on the influence of cult- ural and other conditions surrounding the growing fruit on its storage quality. Considerable data along this line will be brought out in the comparison of the same variety grown in different sec- tions. It has been observed that the Tompkins King, Hubbards- ton, and Sutton apples from rank-growing young trees ripen faster than smaller fruit from older slower-growing trees, and therefore reach the end of their life history sooner. From older trees these varieties have kept well till the middle of April, while from young trees the commercial storage limit is sometimes three months shorter. It has been noticed that Rhode Island Greening apples from old trees remain hard longer than the same variety from young trees, but the greener condition of the fruit from the older trees when picked at the same time made it more susceptible to scald. Rhode Island Greenings from Mr. Grant G. Hitchings, South Onondaga, N. Y., showed 50 per cent of scald from young trees on April 28, 1903, and 82 per cent in smaller, greener fruit from older trees. Rhode Island Greening, Mann, and Baldwin apples grown on sandy land ripened more rapidly than similar fruit from clay land, where all of the other conditions of growth were similar. APPLES IN COLD STORAGE 303 FIG. 4. — BALDWIN APPLES FROM CLAY AND SANDY SOIL. 304: PRACTICAL COLD STORAGE Fig. 4 shows the average condition of Baldwin apples on April 28, 1903, grown on sandy and clay soil in the orchard of Mr. W. T. Mann, Barker, Niagara County, N. Y., and stored in a tem- perature of 32° F. The upper apple was grown on clay; the lower, on sandy soil. This fruit was picked in October, 1902, and was stored soon after picking. The fruit from the heavy clay soil was generally smaller and was much less highly colored. Both lots kept well throughout the storage season. The fruit from the sandy land was riper at the end of the storage season, better in quality, and worth more to the dealer and to the consumer. The subject will require critical study over a period of years before it will be possible to fully understand the influence of various cultural, climatic, and other conditions of growth on the life processes in the fruit. INFLUENCE OF THE TYPE OF PACKAGE. The principal storage packages for apples are barrels of about 3 bushels capacity and boxes holding 40 to 50 pounds. The larger the bulk of fruit and the more it is protected from the air the longer it retains the heat after entering the storage room. If the fruit is hot and the variety a quick-ripening sort, it may continue to ripen considerably in the center of the package before the fruit cools in that position. The long-keeping varie- ties that are harvested and shipped in cooler weather are less likely to show the effect of the type of the package. The smaller package therefore presents distinct advantages for the early, quick-ripening varieties and is most useful in the hottest weather, as the fruit cools down quickly throughout the package and its ripening proceeds uniformly. There is a wide difference of opinion concerning the com- parative value of ventilated and closed packages for apple stor- age. The chief advantage of the ventilated package appears to lie in the greater rapidity with which its contents cool off, and its value in this respect depends on the amount of ventilation in the package. The contents of an ordinary ventilated apple barrel do not cool much more quickly than the contents of a closed bar- rel, and the value of the ventilated barrel for the purpose for which it is designed is somewhat doubtful. APPLES IN COLD STORAGE 305 Apples in a ventilated package are likely to shrivel if the fruit is stored for any length of time. In the ordinary ventilated apple barrel the exposure is not sufficient to affect the fruit to any extent, but in boxes in which there is much exposure the fruit may be corky or spongy in texture if held until spring. The size of the package may have an important influence on the length of the storage season. Its influence in this respect is especially marked when the fruit begins to mellow in texture. Barrel stock in this condition needs to be sold to prevent the bruising of the fruit from its own weight, but apples equally ripe may be carried in boxes safely sometimes for several weeks longer. BEHAVIOR OF THE FRUIT WHEN REMOVED FROM STORAGE. There is a general impression that cold-storage apples deter- iorate quickly after removal from the warehouse. This opinion is founded on the experience of the fruit handler and the con- sumer, but the impression is not generally applicable to all stor- age apples. In fact, it is probable that storage apples do not de- teriorate more quickly than other apples that are equally ripe and are held in the same outside temperature. If the fruit is overripe when taken from storage — and a good deal of stock is stored until it reaches this condition — it naturally breaks down quickly ; but firm stock may be held for weeks and even months after it has been in storage. [This is confirmed by the author's expe- rience, and applies not only to apples, but also to other goods which are cold stored. The popular idea that cold storing goods weakens them for exposure to ordinary temperatures after being removed from storage is largely erroneous. If the temperature is not lowered too suddenly when the goods are stored nor raised toe quickly when the goods are removed from storage they will have nearly the same vitality for rough usage that they would have had originally if never placed in cold storage. Avoid sud- den changes in temperature. See experiment described in chapter on " Eggs in Coid Storage."] The rapidity of deterioration depends also on the tempera- ture into which the fruit is removed. The following table shows the amount of decay in Baldwin apples from the same barrel after removal and subjection to different temperatures : (20) 306 PRACTICAL COLD STORAGE AMOUNT OF DECAY AFTER REMOVAL FROM STORAGE TO DIFFERENT TEMPERATURES. Date re- moved from storage (1903)- Date in- spected. Per cent rot. 44° F- 48° F. 6r° F. 67° F. Baldwin Jan. 29 Jan. 29 Feb. 10 Feb. 13 Feb. 16 Feb. 20 Mar. 3 Mar. 7 Mar. 24 Apr. 6 O O O O 5 5 20 36 O _ O 4 10 15 3 12 21 23 O 10 14 24 28 Late in the spring the fruit is far advanced in its life and the weather is becoming warmer. All apples similarly ripe, whether in cold storage or not, break down more quickly at this time than in the winter. In commercial practice the dealer often holds the apples for a rise in price, and finally removes them from the warehouse, not because the market has improved, but for the reason that he finds that a longer storage would result in serious deterioration from fruit rots and overripeness. When a considerable amount of stock is decayed on removal from the warehouse the evidence is conclusive that the apples should have been sold earlier in the season. In the purchase of cold-storage stock the consumer will have little cause to complain of the rapid deterioration of the fruit if he exercises good judgment in the selection of apples that are still sound and firm. THE IMPORTANCE OF GOOD FRUIT. Apples do not improve in grade in cold storage. In han- dling a crop too much care can not be given to grading the fruit properly before it enters the storage house. The contents of many packages are injured by the spread of disease from a few imperfect apples. Rots enter the fruit most easily wherever the skin is bruised or broken, and in the early stages of the rot devel- opment it is common to see the diseases manifesting themselves around worm holes or bruises occasioned by rough handling, APPLES IN COLD STORAGE 307 from nails that protrude through the barrels, or from other causes. When the crop is light it may pay to store apples that are not of the first grade, but such fruit should be rigidly eliminated from the best stock and stored where it can be removed earlier in the season than the better qualities. The attractiveness and the value of the best fruit is often injured by careless handling. A bruised spot dies and discolors. Finger marks made by pickers, graders, and packers, and injuries from the shifting of the fruit in transit or from rough handling, become more apparent as the season advances. In fact, all of the investigations of the Department of Agriculture emphasize the FIG. 5.— WELL PACKED ESOPUS FIG. 6 — "SLACK" PACKED NORTHERN SPITZENBDRG APPLES. SPY APPLES. fundamental importance of well-grown, carefully handled fruit in successful storage operations. Fig. 5 shows a well packed barrel of Esopus Spitzenburg apples removed from storage in March, 1903. The fruit was properly packed in the orchard and repacking was not needed when the fruit was sold. Fig. 6 shows a "slack" packed barrel of Northern Spy apples removed from storage in March, 1903. The fruit was not packed firmly in the orchard. It settled in the barrel, leaving it " slack " when removed from storage. Barrels in this condition need to be repacked. The fruit is easily bruised and it deteri- orates more quickly in the storage house and after removal when it is loosely packed. 308 PRACTICAL COLD STORAGE APPLE SCALD. When some varieties of apples reach a certain degree of ripeness the part of the fruit grown in the shade often turns brown, not unlike the color of a baked apple. This difficulty does not extend deep into the flesh, but it detracts from the appear- ance of the fruit and reduces its commercial value. This trouble is commonly called "apple scald." It may appear in fruit held in common or in cold storage. The exact nature of scald is not well understood, though apple men have many theories by which its appearance is popu- larly explained. The most common theory gives rise to the name of scald — that is, the brown, cooked appearance is thought to be due to the overheating of the fruit when it is stored, or to a tem- perature too low for the variety, or to picking the fruit when too ripe; and other matters relating to the growth and handling of the fruit are thought to develop it. As the scald is an important commercial problem it has been considered from several standpoints in the fruit-storage investi- gations of the Department. The nature of the scald, the influ- ence of the degree of maturity of the fruit when picked, of com- mercial methods of handling, of fruit wrappers, of different tem- peratures, and of cultural conditions on its development are among the problems investigated. Apple scald is not a contagious disease. According to Dr. A. F. Woods, Pathologist and Physiologist of the Department of Agriculture, it is a physiological disturbance not connected in any way with the action of parasitic or saprophytic organisms such as molds or bacteria. Briefly, it is the mixing of the cell contents or premature death of the cells and their browning by oxidation through the influence of the normal oxidizing ferments of the cell. There are many conditions which influence the de- velopment of this trouble. It appears to be closely connected with the changes that occur in ripening after the fruit is picked, and is most injurious in its effects as the fruit approaches the end of its life. Several of the factors that influence it will be dis- cussed. Fig. 7 shows scald en a Rhode Island Greening apple. The cross section shows that the scald is a surface trouble onlv. The scald always appears first on the green or less mature side of an apple, and if the fruit is only partly ripe it mav spread APPLES IN COLD STORAGE 309 FIG. 7. — SCALD ON RHODE ISLAND GREENING APPLE. 310 PRACTICAL COLD STORAGE entirely over it; but the portions grown in the shade and under- colored are first and most seriously affected. The upper speci- men in Fig. i shows the distribution of scald on an immature York Imperial apple in March, 1903. The apples that are more mature and more highly colored when picked are less susceptible to injury, and the side grown in the sunlight may remain en- tirely free from it. The lower specimen in Fig. 1 (picked from the same tree at the time, October, 1902, when the upper speci- men was picked) shows a well-colored York Imperial apple and its freedom from the scald is noticeable. A trace only is shown on the right-hand side of the apple, where the color is not as dark as elsewhere. When the apple crop is picked before it is mature the fruit is more susceptible to scald than it would have been later in the season. The relative susceptibility of immature and more ma- ture apples is brought out in the table following. The fruit was picked two weeks apart. At the first picking the apples were partly colored, or in the condition in which a large proportion of the commercial apple crop is harvested. At the second picking the fruit was more mature, with better color, but still hard. The differences in ripeness are fairly represented in the fruit in Figs. 1 and 2. The percentages do not represent the relative suscepti- bility of the different varieties to scald, as the fruit was grown in different States and the observations were made at different times. The percentages show the average amounts of scald in fruit stored at temperatures of 31" to 32 F. and 34 to 36° F. SCALD ON MATURE AND IMMATURE APPLES. Variety. Locality grown. Mature, well colored. Immature, partly colored. Baldwin Ben Davis Do Rhode Island Greening.. Winesap Yellow Newtown York Imperial Average.. New York.. Illinois Virginia New York . Illinois Virginia ... . do 3-i 2.6 13- 1 25.4 0.2 2.3 2.0 ~oTo~ Per cent, 29.2 15.8 41.6 43-4 3i-8 9.4 18.2 27.0 APPLES IN COLD STORAGE 311 In the practical handling of orchards the fundamental cor- rective of scald lies in practicing those cultural and harvesting methods that develop maturity and a highly colored fruit. These methods have already been briefly discussed. The picking of the fruit when too green, dense-headed trees that shut out the sun- light, heavy soil, a location or season that causes the fruit to mature later than usual and makes it still green at picking time — these are among the conditions that make it particularly suscep- tible to the development of the scald. After the fruit is harvested its susceptibility increases as its ripening progresses. Early in the storage season the scald may not appear, but later the same variety may have developed enough to injure its commercial value. The amount of scald at different periods of the season on the same lot of Baldwin apples stored at 32 F. is brought out in the following statement : AMOUNT OF SCALD AT DIFFERENT PERIODS OF STORAGE SEASON. Per cent. January 29, 1903 February 21, 1903 March 20, 1903 20 April 21, 1903 23 It should be the aim of the apple storer to remove the fruit from storage before a variety normally begins to scald, and to hold until late in the season only those sorts that do not scald. INFLUENCE OF TEMPERATURE ON SCALD. The temperature that checks the ripening to the greatest degree also retards the appearance of the scald. In some of the apple-growing sections it is quite generally believed that bad scalding varieties should be stored in a temperature of 36 to 38 ° F., and that a temperature as low as 32 ° F. hastens its devel- opment. The investigations of the Department have shown that this impression is not well founded, but on the contrary they indi- cate that the scald develops more freely in the higher tempera- ture. To illustrate, one lot of York Imperial apples, a variety which is greatly affected by scald, had developed 16.9 per cent of this trouble by January 22, 1902, in a temperature of 36° F., while a similar lot stored in a temperature of 32° F. developed only 3.4 per cent. One lot of Rhode Island Greening apples by February 3, 1903, had developed 21 per cent in 32 F., while a 312 PRACTICAL COLD STORAGE similar lot, in 36 F., showed 55 per cent. In the case of the Sutton apple, investigation showed 25 per cent of scald in apples stored at 32 , and 42 per cent when stored at 36 F. If the fruit is stored as soon as it is picked, or is shipped in refrigerator cars or in cool weather, and if it has been handled in the most careful manner, the ripening may not proceed much more rapidly and the scald may not develop more freely in the higher than in the lower storage temperature. When the fruit is removed from the storage house the scald sometimes develops rapidly. Its appearance at this time seems to depend on at least two important conditions — the ripeness of the fruit and the temperature into which it is taken. Late in the storage season the scald is most severe ; first, because the fruit is more mature, and, second, for the reason that the warm weather prevailing at that season develops it quickly. [It is suggested that scald develops much more rapidly in case the fruit is allowed to rise in temperature suddenly. When removed from storage, apples, as well as other goods, should not be exposed at once to comparatively high temperatures. — Author.] The development of the scald also seems to be influenced by the amount of humidity in the air. So long as the fruit remains cold and condenses the moisture of the atmosphere upon it the scald is retarded more than in a dry air of the same temperature. The accompanying table shows the rapidity with which the scald may develop on Baldwin apples when portions of the same barrel are removed to different temperatures. There was no in- crease in the amount of scald in any of the lots after nine days. SCALD DEVELOPED IN DIFFERENT TEMPERATURES WHEN APPLES WERE REMOVED FROM STORAGE. Variety. Date re- moved from storage. Date in- spected. Per cent of scald. 44° F - 48° F. 61° F. 67° F. Baldwin ... . . do do do do 1903 Jan. 29 do do do .. ...do... 1903. Jan. 29 Feb. 3 Feb. 4 Feb. 6 Feb. 7 4 4 4 6 n 25 25 21 21 40 41 O 22 37 63 63 APPLES IN COLD STORAGE 313 FIG. 8.— WAGENER APPLE — SCALD DEVELOPED AFTER REMOVAL FROM STORAGE. 314 PRACTICAL COLD STORAGE The upper specimen in Fig. 8 shows the average condition of a lot of Wagener apples in March, 1903, having been picked in October, 1902, and stored at a temperature of 32" F. There was no scald on the apples when removed. Forty-eight hours later, after the fruit had been in a temperature of 70° F., the light-colored portion of the apples was badly scalded, as shown in the lower apple. Late in the storage season the fruit is more susceptible to scald, and a high temperature when the fruit is removed from the storage house may develop it quickly. It should be the aim of the fruit storer not only to remove the fruit before the scald normally appears, but to hold the ap- ples after removal in the lowest possible temperature to prevent its rapid development. INFLUENCE ON SCALD OF DELAYTNG THE STORAGE OF THE FRUIT AFTER IT IS PICKED. The ripening of the fruit between the time of picking and its storage increases its susceptibility to scald. When the picking and shipping seasons are cool and dry it may be possible to delay the storage of the fruit for some time without injury so far as the predisposition to scald is concerned. In the investigations of 1901-2 in western New York there was no apparent injury from delaying the storage, but the weather conditions at this period were ideal for apple handling. The scald develops seriously when the storage of the fruit is delayed in hot weather. Detentions in the orchard, in transit in closed cars, in unloading at the terminal, or in the warehouse cause the fruit to ripen quickly and favor the rapid growth of the fruit rots, as they bring the fruit much nearer the end of its life before it enters the storage room. Under these circumstances the fruit may scald badly, mellow early in the season,- and rot, and no storage treatment can correct the abuses to which it has been subjected. The following table brings out the injury that may be caused by delaying the storage of the fruit in hot weather. The mean average temperature between September 15 and 30, 1902, was about 62 u F. and the mean average humidity about 84° Fruit picked from the same trees on October 4, 1902, and stored two weeks later, when the temperature was about 53 ° F. and the humidity about 8o c , was not injured by the delay. The apples APPLES IN COLD STORAGE 315 referred to were grown in eastern New York and stored in Bos- ton, and these records were taken the following February. SCALD ON IMMEDIATE- AND DELAYED-STORED APPLES IN FEBRUARY, I903. Variety. Rhode Island Green ™g Sutton Tompkins King Picked Sept. 12, 1902, stored Sept. 15. Picked Sept. 15, stored Sept. 30. 38 33 15 Picked Oct. 4, stored Oct. 9. Per cent. (No record) o o Picked Oct. 5, stored Oct. 19. Per cent. (No record) o o INFLUENCE OF A FRUIT WRAPPER ON SCALD. The influence of the various fruit wrappers mentioned has been studied in connection with the scald. Sometimes the wrap- pers retard it to a slight degree, but often the trouble is as severe or more severe in the wrapped fruit. Whenever the wrapper has been effective in retarding the scald the wax or paraffin paper was most useful. The following table gives a comparison between wrapped and unwrapped fruit, and emphasizes the fact that for commer- cial purposes the wrapper should not be looked upon as an affect- ive means of preventing the trouble. The records of each variety are based on 8 to 32 bushels of fruit, one-half of which was wrapped. SCALD ON WRAPPED AND UNWRAPPED FRUIT. Variety. Locality. Wrapped. Unwrapped. New York Illinois Virginia Illinois Per cent. 12.4 5-8 27.1 47.8 22.9 32-3 30.0 17.9 9.6 Per cent. 19.9 2.8 Do 28.7 4°-3 do 20.1 Rhode Island Greening. New York Virginia Illinois 37-6 47.0 Do 10.2 Virginia 12.9 316 PRACTICAL COLD STORAGE VARIETIES MOST SUSCEPTIBLE TO SCALD. All varieties are not equally susceptible to scald, and there appears to be a wide difference in the amount developed in the same variety grown in different parts of the country. While the light-colored portion of an apple is more susceptible than the more highly-colored part, it does not follow that green or yellow varieties are more susceptible than red ones. Of the important commercial sorts used in the investigations of the Department of Agriculture, the varieties named in the subjoined list have proved most susceptible. The season when the scald is most likely to appear is given with each kind, though there may be a wide variation from year to year. The time of the appearance of the scald is influenced to an important degree by the method of handling the fruit and by its degree of ripeness. Arctic, serious, midwinter. Smith, Cider, serious, early Arkansas, often serious, after winter. midwinter. Stayman Winesap, sometimes Baldwin, often serious, late in serious, midwinter. season. Wagener, serious, midwinter. Ben Davis, often serious, late White Doctor, serious, mid- in season. winter. Gilpin, often serious, late in White Pippin, slight, late in season. season. Green Newtown, slight, late in Willow, slight, late in season. season. Winesap, often serious, late in Grimes, serious, early winter. season. Huntsman, serious, midwinter. Yellow Newtown, slight, late Lankford, serious, midwinter. in season. Nero, serious, midwinter. York Imperial, serious, mid- Paragon, sometimes serious, winter. midwinter. York Stripe, slight, late in Ralls, slight, midwinter. season. Rhode Island Greeninp, se- rious, midwinter. COMPARISON OF VARIETIES IN COLD STORAGE. A large number of varieties of apples grown under various conditions were under observation by the Department of Agri- culture. It was the purpose of the investigation to determine the keeping quality of the varieties during the commercial apple- storage season, which usually terminates May i, or shortly after- wards. It was not attempted to carry the varieties longer than the apple-storage season, though many of them when finally taken from the storage house were in prime condition and would have kept well for a longer period. APPLES IN COLD STORAGE 317 There is a wide difference in the keeping quality of the same variety when it is grown in different parts of the country. There is a striking variation also in the behavior of the same variety when it is grown in the same locality under different cultural conditions and in different seasons. There may be a permanent difference in the keeping quality of the apples of one region when compared with those of another, but it is not safe to draw general conclusions in this regard until the varieties of each have been under observation during several seasons and have been grown under different cultural conditions. No attempt was made in the investigations to draw comparisons between the keeping quality of the same sort from different places. The behavior of each lot is given in commercial terms rather than in detailed notes, so that the grower or apple handler may know something of the storage value of a variety under the conditions in which it has been observed by the Department of Agriculture. The fruit was stored in bushel boxes in a temperature of 30° to 32° F. OUTLINE OF CULTURAL CONDITIONS. A statement follows, summarizing the orchard conditions in which the fruit used in the experiments of the Department of Agriculture was grown. In the variety catalogue each sort is credited to the grower from whom it was received : Boggs, A. H., Waynesville, Haywood County, N. C, 1902: Clay loam, stony, with clay subsoil ; altitude, 3,000 to 3,5°o feet ; trees, 12 to 15 vears old; thoroughly sprayed; sod culture. Bradley, F. L. ~ Barker, Niagara County. N. Y., 1902 : Sandy loam, with clay subsoil; altitude, about 300 feet; sprayed; tillage; on Lake Ontario. Brown, J. E., Wilson, Niagara County. N. Y., 1901 : Sandy loam, with sandy loam subsoil ;. altitude, about 300 feet ; trees, 40 years old ; sprayed ; tillage ; on Lake Ontario. Derby, S.' H., Woodside, Kent County, Del., 1902: Sandy, with clay-loam subsoil; altitude, about 60 feet; trees, 10 to 25 years ; thorough spraying and tillage ; annual use of clover cover crops ; trees unusually vigorous. ©odd, G. J., Greenwood, Jackson County, Mo., 1902: Black prairie soil, with clay subsoil; altitude, 1,000 feet; trees 18 years old, except Ben Davis, 11 years; sprayed; sod culture after trees were 7 years old. Dunlap. H. M., Southern Illinois, 1901 : Fruit from orchards in southern Illinois ; data not available. Flournoy W. T.. Marionville, Lawrence County, Mo., 1902: Heavy clay, with rocky limestone clay subsoil; altitude, about 1,250 feet; age of trees, 7 years; spraying and tillage. 318 PRACTICAL COLD STORAGE Gilbert, Z. A., Farmington, Franklin County, Me., 1902 : Granite drift, with' so-called pin-gravel subsoil ; altitude, about 365 feet; age of trees, 20 years; no spraying or tillage; land top dressed with wood ashes. Hitchings, Grant G., South Onondaga, Onondaga County, N. Y., 1901 and 1902: Clay loam, stony, with heavy red clay or gravel-and-clay subsoil ; altitude, about 1,200 feet; age of trees, 4 "to 100 years; sprayed; sod culture, with grass left in orchard for mulch. Hutchins, Edward, Fennville, Allegan County, Mich., 1902 : Clay loam ; altitude, 700 feet ; age of trees, about 35 years ; sprayed ; tillage. Kansas Agricultural Experiment Station, Manhattan, Riley County, Kans., 1901 : Clay loam, with clay subsoil; altitude, about 1,000 feet; age of trees, 10 years ; spraying and tillage. Orchards near the experiment station, 1901 : Soil and altitude same as above ; no spraying or tillage ; fruit received through Kansas Sta- tion. Lupton, S. L., Winchester, Frederick County, Va., 1901 and 1902 : Clay loam, with red clay subsoil ; altitude, 750 feet ; age of trees, 8 years; sprayed'; sod culture, grass cropped. Maine Agricultural Experiment Station, Orono, Penobscot County, Me., 1901 : Sandy loam, with clay subsoil; altitude, about 150 feet; age of trees, 10 to 12 years ; sprayed ; clean culture, with fall cover crop of rye. Mann, W. T., Barker, Niagara County, N. Y., 1902: Clay loam, with clay subsoil, and sandy loam with sandy subsoil; al- titude, about 300 feet ; age of trees, about 30 years ; sprayed thor- oughly; tillage; clover cover crops. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass., 1902 : Gravelly soil, with clay subsoil, moist; altitude, 250 feet; age of trees, 30 years; sprayed; tillage. Michigan Agricultural College Experiment Substation, South Haven, Van Buren County, Mich., 1902 : Rich, sandy loam, with clay subsoil ; age of trees, 9 to 14 years ; al- titude, 625 feet ; on Lake Michigan ; spraying and cultivation thor- ough. Miller, W. S., Gerrardstown, Berkeley County, W. Va., 1901 : Soapstone, derived from Romney shale, clay subsoil; altitude, 700 feet ; age of trees, 12 to 26 years ; sprayed and cultivated. New York State Experiment Station, Geneva, Ontario County, N. Y., 1901 and 1902 : Rather heavy clay loam, with heavy clay subsoil ; altitude, about 600 feet; age of trees, generally from 15 to 25 years; sprayed and cul- tivated with cover crops. Ozark Orchard Company, Goodman, McDonald County, Mo., 1901 and 1902: Flinty clay, with clay, shale, or gravel subsoil; altitude, 1,250 feet; age of trees, 6 years ; sprayed and cultivated. Powell, George T., Ghent, Columbia County, N. Y., 1902 : Gravelly loam, with clay-gravelly subsoil ; altitude, about 400 feet ; age of trees, 35 to 45 years, except Tompkins King and Lady Sweet 11 years, Sutton 8 years, Hubbardston 5 years; spraying and culti- vation thorough, with clover cover crops annually. APPLES IN COLD STORAGE 319 Reeks, M., Douglas, Allegan County, Mich., 1902: Clay loam, with' clay subsoil several feet below surface; age of trees, 12 to 15 years; sprayed and cultivated; altitude, 650 to 675 feet. Spohr, G. E., Manhattan, Riley County, Kans., igoi : Sandy loam, with sandy subsoil; altitude, about 950 feet; age of trees, about 20 years, except Jonathan 10 years ; no tillage or spray- ing; fruit received through Kansas Experiment Station. Speakman, F. H., Neosho, Newton County, Mo., 1901 : Clay loam, gravelly and stony, with red clay subsoil, mixed with flint stone ; altitude, 1,100 feet ; age of trees, 12 years ; sprayed and culti- vated. Taylor, J. F., Douglas, Allegan County, Mich., 1902: Sandy loam, with clay subsoil is feet below surface; altitude, 650 to 675 feet; from 8-year top grafts on stocks of "Cannon Redstreak," 25 years old; sprayed and cultivated. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, -.Va., J901 : Rather heavy, mostly of limestone origin, with some sand, not stiff, subsoil of same nature but heavier; altitude, 2,170 feet; age of trees, 12 years ; sprayed but not cultivated in igoi. Wellhouse, F., Tonganoxie, Leavenworth County, Kans., 1901 : Rich prairie loam, with red clay subsoil, with some sand; altitude, about 900 feet; age of trees, 7 years; not sprayed but cultivated. VARIETY CATALOGUE. Bulletin No. 48 gives a very complete list of varieties used in the investigations, with comparative keeping qualities in cold storage. Prof. Powell has at the request of the ruthor selected some of the most important as follows : Arkansas. Synonyms: Blacktwig, Mammoth Blacktwig. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Hard, No. 1; picked October 12, igoi, stored October 18; May 1, 1902, bright, firm, and sound, no rot or scald. Ozark Orchard Company, Goodman, McDonald County, Mo. : No. 2 stock; badly affected with "flyspeck" fungus; picked October 11, 1902, stored October 28; March 10, 1903, shriveled, considerable rot, no scald. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : Small, sound ; picked September 26, 1901, stored October 6; May 1, 1902, firm, no decay/ nearly all slightly scalded on light side. Baldwin. F. L. Bradley, Barker, Niagara County, N. Y. : Mixed grade, dull, scabby; picked October 9, 1902, stored October 15; May 1, 1903, firm, no scald or rot. J. E. Brown, Wilson, Niagara County, N. Y. : No. 1, fair color ; picked October 8, 1901, stored October 15 ; May 1, 1902, firm, no rot, slight scald. H. M. Dunlap, Southern Illinois : Firm, somewhat wormy ; picked October 8, igoi, stored' October 10 ; March 18, 1902, commencing to scald and decay. Z. A. Gilbert, Farmington, Franklin County, Me. : Medium sized, dull colored; date of picking undetermined, stored November 10, 1902; May 1, ig03, firm, no decay or scald. 320 PRACTICAL COLD STORAGE G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Large, dark red, No. I ; trees 12 years old ; picked October 1, 1902, stored October 4; May 1, 1903, firm, no scald or rot. W. T. Mann, Barker, Niagara County, N. Y. : Hard, finely colored, No. 1; picked October 16, 1902, stored October 18; May 1, 1903, hard, no scald or rot. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Dull greenish red, No. 1 ; picked Oc- tober 11, 1902. stored October 15; May I, 1903, no scald or rot, hard. New York State Experiment Station, Geneva, Ontario County, N. Y. : Hard, light colored, small ; picked October 12, 1902, stored October 15; May 1, 1903, hard and sound; similar in 1901. G. T. Powell, Ghent, Columbia County, N. Y. : Bright, well colored, No. 1; picked October 16, 1902, stored October 19; May I, 1903, firm condition, no scald or decay. Virginia Experiment Station, Blacksburg, Montgomery County, Va. : Firm, light colored, No. 1 ; picked September 26, 1901, stored October 6; May 1, 1902, semi-firm, no scald or decay; kept unus- ually well for a northern variety and was of much better grade and color than most of the other sorts from same source. Ben Davis. G. J. Dodd, Greenwood, Jackson County, Mo. : Hard, well colored, No. 1; picked October 1, 1902, stored October 4; March 10, 1903, in good market condition ; scald and rot slight. H. M. Dunlap. Southern Illinois : No. 1 stock ; picked October 8, 1901, stored October 10; March 18, 1902, in fair market condition; somewhat injured by scald and decay. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Hard, medium sized, highly colored; trees 12 years old; picked October 22, 1901, stored October 26; May 1, 1902, firm and sound, no scald. S. L. Lupton, Winchester, Frederick County, Va. : Firm, light col- ored, wormy; picked October 4, 1901, stored October 12; March 27, 1902, considerable scald, decay slight. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Small and hard ; picked October 13, 1902, stored October 15 ; May 1, 1903, firm and sound. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Firm, well colored, No. 1; picked October 2, 1901, stored October 18; May I, 1902, firm, no rot or scald. New York State Experiment Station, Geneva, Ontario County, N. Y. : Small, hard, light colored ; date of picking undetermined, stored November 12, 1902; May I, 1903, semi-firm, no scald or decay; similar in 1902. Ozark Orchard Company, Goodman, McDonald County, Mo. ; Me- dium to very large, well colored ; picked October 10, 1902, stored October 28; March 10, 1903, overripe, slightly wilted, considerable decay. F. H. Speakman, Neosho, Newton County, Mo. : Sound, well col- ored, No. 1 ; picked October 24, 1901, stored October 28 ; March 20, 1902, in good market condition, slight rot and scald. G. E. Spohr, Manhattan, Riley County, Kans. : Small, poorly colored ; picked October 11, 1901, stored October 18; March 20, 1902, badly shriveled, no decay or scald ; received through Kansas Experiment Station. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : Small, well colored, somewhat wormy ; picked Sep- APPLES IN COLD STORAGE 321 tember 26, 1901, stored October 8; May 1, 1902, semi-firm, no scald, decay slight. Black Gilliflower. Synonym: Gilliflower. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Light colored, No. 1; trees about 100 years old; picked October 1, 1902, stored October 4 ; May I, 1903, in prime commercial condition ; similar for fruit picked in 1901. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Dull colored, No. 2 ; picked October 10, 1902, stored October 15; firm until January 1, 1903; decayed badly after February 1. G. T. Powell, Ghent, Columbia County, N. Y. : Well colored, No. 1 ; picked October 16, 1902, stored October 19; February 1, 1903, badly injured by rot. Esopus. Synonyms : Esopus Spitzenburg; Spitzenburg. F. L. Bradley, Barker, Niagara County, N. Y. : Scabby and poorly colored; picked September 27, 1902, stored October 3; firm until March 1, 1903. when the fruit commenced to decay around scab spots. / ' v G. G. Hitchings, South Onondaga, Onondaga' County, N. Y. . Dark red, No. 1 ; trees about 100 years old ; picked October 1, 1902, stored October 4; May 1, 1903, firm, no scald or decay.'-". 3 '' New York State Experiment Station, Geneva, Ontario Gpunty, N. Y. . No. 1; picked October 21, 1902, stored October 2?; May 1, 1903, semi-firm, no decay or scald; in barrels should be sold April 1. G. T. Powell, Ghent, Columbia County, N. Y. : Well colored, No. 1 ; picked October 16, 1902, stored October 19; in prime commercial condition until April 1, 1903, after which the fruit began to mellow ; no rot. The flesh of this variety becomes mealy when overripe. Fall Pippin. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Large, bright, No. 1 ; picked September 30, 1902, stored October 3; in firm condition until January 1, 1903, when the fruit began to mellow. New York State Experiment Station, Geneva, Ontario County, N. Y. : Bright, No. 1 ; picked September 24, 1902, stored Septernber 29 ; January 27, 1903, commencing to soften; fruit picked in 1901 kept in good condition until January 10, 1902; may be held in boxes till February 1. . Fameuse. Synonym : Snow. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Well colored, No. 1 ; trees 12 years old ; picked October 7, 1902, stored October 12 ; in good commercial condition until March 15, 1903. Fruit picked in 1901 kept in good condition until February 15, 1902. Maine Agricultural Experiment Station, Orono, Penobscot County, Me. : Slight colored, No. 1 ; ripe and somewhat bruised ; picked October 7, 1902, stored October 24; January 23, 1903, in good condi- tion for box storage, no scald or decay; March n, overripe and past commercial condition. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. ; Bright, No. 1 ; picked September 30, 1902, stored October 3 ; February 15, firm, no scald or rot ; commercial limit about March 1. New York State Experiment Station, Geneva, Ontario County, N. Y. : Hard, bright, No. 1 ; picked October 12, 1901, stored October 21 ; January 31, 1902, mellow, no decay or scald; March 14, very ripe but still sound. (20 322 PRACTICAL COLD STORAGE Geo. T. Powell, Ghent, Columbia County, N. Y. . Bright, dark red, No. i; picked October 13, 1902, stored October 19; February i, 1903, in prime commercial condition; March I, mellow, free from scald and decay. This variety reaches its commercial limit usually between January I and March 1. Gano. , New York State Experiment Station, Geneva, Ontario County, N. Y. . Small, hard, half colored; picked September 27, 1902, stored October 1; May 1, 1903, semi-firm, some rot; commercial limit April I. Ozark Orchard Company, Goodman, McDonald County, Mo.: Very large, highly colored; picked October 6, 1902, stored October 11; March 11, 1903, overripe, 18 per cent decay; behavior similar in 1901-2; commercial limit February 1. G. E. Spohr, Manhattan, Riley County, Kans. : Fruit large, well colored, firmer than Ozark Orchard stock; picked October I, 1901, stored October 6; March 20, 1902, firm, no decay or scald; would probably have kept well a month longer; received through Kansas .experiment Station. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va.: Well colored, firm, medium grade, considerable codling-moth injury; picked September 26, 1901, stored October 16; February 1, 1902, firm, with' no decay or scald, after which the decay proceeded quite rapidly. Golden Russet (N. Y.). Maine Agricultural Experiment Station, Orono, Penobscot County, Me. : Bright, hard, well russeted, No. I ; picked October 7, 1901, stored October 24, igoi ; commercial limit May I, 1902, when stock was hard, but mellowing began soon after. New York State Experiment Station, Geneva, Ontario County, N. Y. : Hard, greenish russet. No. 1 ; picked October 24, 1902, stored No- vember 15; May I, 1903, prime commercial condition, no decay; similar in 1901-2, but by June 1 the fruit was mellow and decay was setting in. Grimes. Synonym : Grimes Golden. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Bright, No. I ; picked September 20, 1901, stored October 16; mellow when stored; began to deteriorate from decay after January I, 1902. New York State Experiment Station, Geneva, Ontario County, N. Y. : No. 1, fair color; picked October 2, 1902, stored October 11; in good condition commercially till February 1, 1903, when scald began to develop; May 1, all scalded, semi-firm. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : No. 2; considerable codling-moth injury; picked Sep- tember 26, 1901, stored October 16; limit December 1, 1901, after which the fruit rotted badly ; scald began to develop in March, 1902 ; probably injured by delay in storage. Hubbardston. Synonyms : Hubbardston Nonesuch, Nonesuch. Z. A. Gilbert, Farmington, Franklin County, Me. : Medium size, well colored, mixed grade ; picking date undetermined, stored November 10, 1902; after December 1, 1902, the flesh softened throughout; probably ripe when stored. G. G. Hitch'ings, South Onondaga, Onondaga County, N. Y. : Large, finely colored, considerable codling-moth injury; trees six years old; picked October 5, 1902, stored October 12; prime commercial condi- tion till February 1, 1903, when it began to shrivel ; April 1, soft. Kansas Agricultural Experiment Station, Manhattan, Riley County, Kans.: Medium to small, pale greenish red; picked October 8, 1901, APPLES IN COLD STORAGE 323 stored October 12; no softening and but little decay till April 1, 1902; fruit began to wilt after February 1, 1902. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Medium size, rather dull color ; picked September 30, 1902, stored October 3 ; good commercial condition for barrel storage till January 15, 1903 ; for box storage till February x 5> 1903, after which the fruit mellowed and became mealy. New York State Experiment Station, Geneva, Ontario County, N. Y. : Small, hard, immature; picked October 4, 1902, stored October n; prime condition May 1, 1903. G. T. Powell, Ghent, Columbia County, N. Y. : Very large, overgrown, highly colored; picked October 4, 1902, stored October 9; firm until December 1, 1902, after which the flesh grew mealy; January 15, 1903, all burst. The flesh of this variety usually becomes mealy when it passes ma- turity. Jonathan. G. J. Dodd, Greenwood, Jackson County, Mo. : Large, well colored, firm, No. 1 ; picked September 22, 1902, stored September 24 ; com- mercial limit probably February 1, 1903; March 11, 1903, 20 per cent decayed. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Dark red, bright, No. 1; trees 6 years old; picked October 5, 1901, stored Oc- tober 12; in fine condition for barrel storage till April 1, 1902; in good condition for box storage till June 1, 1902 ; no rot ; held well for a long time after the fruit began to mellow. New York State Experiment Station, Geneva, Ontario County, N. Y. : Small, hard, considerably russeted; picked October 23, 1902, stored October 27; May 1, 1903, hard, no rot, in prime commercial condi- tion. G. T. Powell, Ghent, Columbia County, N. Y. : Medium sized, highly colored ; picked October 16, 1902, stored October 19 ; in prime con- dition for barrel storage till March I, 1903, when fruit began to mel- low ; good condition for box storage till May 1 ; no rot or scald. F. H. Speakman, Neosho, Newton County, Mo. : Large, highly col- ored, No. 1; picked September 25, 1901, stored October 16; commer- cial limit about February 1, 1902 ; when inspected March 20 the fruit was mellow, with considerable decay; probably injured by de- layed storage. G. E. Spohr, Manhattan, Riley County, Kans. : Well colored, No. 1 ; picked October 1, 1901, stored October 12; prime till February 1, 1902, when the fruit began to mellow ; received through Kansas Ex- periment Station. Lawver. Synonym: Delaware Red Winter. Near Kansas Agricultural Experiment Station, Manhattan, Riley County, Kans. : No. 1, rather dull red ; picked October 18, 1901, stored October 21 ; good commercial condition March 20, 1902, and apparently would have kept well throughout storage season; re- ceived through Kansas Experiment Station. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Small, dull red, very hard ; picked Octo- ber 11, 1902, stored October 15 ; May 1, 1903, hard, no scald or decay. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Large, bright, dark red; picked October 11, 1901, stored October 16; good commer- cial condition till March 15, 1902, when some of the apples began to grow mealy; ripened unevenly; fruit overgrown. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : Small, No. 2; considerably injured by codling moth; 324 PRACTICAL COLD STORAGE picked September 27, igoi, stored October 16; May I, 1902, hard and in good condition ; a few decayed from bruising. McIntosh. Synonym : Mcintosh Red. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Well colored, No. 1 ; trees 12 years old ; picked October 7, igoi, stored October 12 ; firm till January 15, 1902, after which it became mel- low ; behavior similar in igo2-'o3. New York State Experiment Station, Geneva, Ontario County, N. Y. : Well colored, No. 1 ; picked October 12, igoi, stored October 21 ; firm till January 15, 1902 ; good condition for box storage till March 1, 1902; in igo2-'o3 the fruit was firm a month longer. Missouri. Synonym : Missouri Pippin. F. H. .Speakman, Neosho, Newton County, Mo. : Large, highly col- ored, No. 1; picked October 20, 1901, stored October 30; March 20, 1902, prime commercial condition, hard, no scald or decay; behavior similar in 1903; commercial limit probably April 15 to May I. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : No. 2, scabby, considerable "flyspeck" fungus and codling-moth injury; picked September 26, 1901, stored October 16; firm till March 1, 1902, after which the fruit decayed badly. Nero. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Large, not well colored, immature; picked September 27, 1901, stored October 18; semi-firm when stored, in good condition till March 1, igo2, after which the fruit softened and scald appeared. The delay in storing undoubtedly shortened its storage period. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : No. 2, badly affected with codling moth, well colored ; picked September 26, igoi, stored October 16 ; after February 1 the fruit decayed considerably, though still firm ; scald appeared March 1, 1902. This varietv is inclined to scald considerably after midwinter, unless it is highly colored. Northern Spy. F. L. Bradley, Barker, Niagara County, N. Y. : Poor grade, light col- ored ; picked October 9, ig02, stored October 15 ; May 1, ig03, firm and in good condition ; no rot or scald. A. A. Boggs, Waynesboro, Haywood County, N. C. : Large, dark red, fancy; picked September 25. igo2, stored September 30; firm until December 1, igo2, after which it decayed and softened rapidly. G G. Hitchings, South Onondaga, Onondaga County, N. Y. : Large, highly colored, fancy: trees 6 years old; picked October 22, 1901, stored October 26; May 1, 1902, prime commercial condition, firm, no scald, slight rot. New York State Experiment Station, Geneva, Ontario County, N. Y. ; Well colored, No. 1; picked October 12, igoi, stored October 21; May 1, 1902, firm, good commercial condition; picked November 3, 1902, stored November 15; light colored; in good condition till March 1, 1903, after which the fruit decayed considerably. G. T. Powell, Ghent, Columbia County, N. Y. : Fancy, medium size, dark red; picked October 16, 1902, stored October 19; May 1, 1903, hard, no rot or decay, and in prime condition. This variety is variable in its storage behavior. It is particularly sus- ceptible to decay from blue mold, especially if bruised or delayed in reaching storage. If well colored, picked, packed, and handled with great care, and stored soon after picking, it may be carried in storage as long as most winter varieties. APPLES IN COLD STORAGE 325 Pewaukee. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Well colored, No. I ; trees 12 years old ; picked September 25, 1902, stored September 29; May 1, 1903, firm, no rot or scald; fruit picked in 1901 kept in similar condition. Maine ' Agricultural Experiment Station, Orono, Penobscot County, Me. : Well colored, No. 1 ; picked October 7, 1902, stored October 24; May I, 1903, firm, decay slight, no scald. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Well colored, No. 1 ; picked October 8, 1902, stored October 12; May 1, 1903, firm, no scald or decay. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Well colored, No. 1; picked October 8, 1901, stored October 18; May 1, 1902, no scald or rot, firm. New York State Experiment Station, Geneva, Ontario County, N. Y. : Small, hard, and undercolored ; picked October 4, 1902, stored Octo- ber 11; May 1, 1903, hard and green, no rot; fruit picked in 1901 kept in similar condition. Ralls. Synonyms: Gcniton; Ralls Genet; Neverfail. H. M. Dunlap, Southern Illinois: Small, imperfect, No. 2; picked Oc- tober 9, 1901, stored October 15; January 17, 1902, firm, no decay or scald; March 18, considerable decay and some scald. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Bright, clean, No. 1; picked October 12, 1901, stored October 18; May 1, 1902, in prime condition, no rot, or decay. Red Canada. Synonyms : Canada Red; Steele's Red Winter. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Dark red. No. 1 ; trees 6 years old ; dates of picking and storing undeter- mined; in prime commercial condition until April 15, 1902, after which date the fruit softened very quickly. New York State Experiment Station, Geneva, Ontario County, N. Y. : Immature, hard, No. I ; picked October 12, 1901, stored October 21 ; May 1, 1902, firm, free from scald and decay. Rhode Island. F. L. Bradley. Barker, Niagara County, N. Y. : Firm, poorly graded ; picked September 27, 1902, stored October 3 ; in commercial condi- tion until March 15, 1903; May 1, injured by scald and decay. J. E. Brown. Wilson, Niagara County, N. Y. : Not closely graded ; many small and wormy fruits ; dates of picking and storing unde- termined ; March 13, 1902, considerable scald, decay slight. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Bright, dark green, No. 1 ; picked October 7, 1901, stored October 12 ; in prime commercial condition until March 15, 1902, when the fruit began to scald; May 1, firm but badly scalded; fruit picked in 1902 kept in similar condition. Z. A. Gilbert, Farmington, Franklin County, Me. : Small, green, fair, No. 1 ; picking date undetermined, stored November 14, 1902 ; May I, 1903, in good commercial condition, free from scald and decay. W. T. Mann, Barker, Niagara County, N. Y. : Bright, large, No. 1 ; from heavy soil, very green ; from sandy soil, larger and yellower ; picked October 11. 1902, stored October 13; May 1, 1903, in prime commercial condition, no scald or decay. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass.: Dull green, No. 2. covered with "fly- speck" fungus ; picked October 8, 1902, stored October 12 ; in com- mercial condition until February 1, 1903, when the fruit began to mellow and grow mealy, while very green outside. New York State Experiment Station, Geneva, Ontario County, N. Y. : 326 PRACTICAL COLD STORAGE Hard, sound, No. i; picked October 3, 1902, stored October 11; in good commercial condition until March' 15, 1903, when the fruit began to discolor and soften; fruit picked in 1901 kept 111 similar condition until the middle of March, 1902, except for the appear- ance of considerable scald. George T. Powell, Ghent, Columbia County, N. Y. : Bright, well col- ored, No. 1 ; picked October S, 1902, stored October 9; in good com- mercial condition until May 1, 1903, when the scald began to ap- pear. Rome. A. A. Boggs, Waynesville, Haywood County, N. C. : Large, dark red, No. 1 ; picked September 15, 1902, stored September 26; March 1, 1903, firm, no scald or rot. New York State Experiment Station, Geneva, Ontario County, N. Y. : Hard, light colored, No. 1 ; picked November 5, 1902, stored Novem- ber 15; March 14, 1903, firm and sound; fruit picked in 1901 in good commercial condition until May 1, 1902. G. E. Spohr, Manhattan, Riley County, Kans. : Small, poorly colored ; dates of picking and storing undetermined; March 20, 1902, consid- erably shriveled, but free from rot and scald. Roxbury. F. L. Bradley, Barker, Niagara County, N. Y. : Sound, No. I ; picked October 1, 1902, stored October 3 ; in good commercial condition until May 1, 1903, aside from slight shriveling. J. E. Brown, Wilson, Niagara County, N. Y. : No. 1 ; dates of picking and storing undetermined; May I, 1902, in prime commercial condi- tion, no shriveling, free from rot. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Medium sized, green, not well russeted ; picked October 13. 1902, stored October 15; May 1, 1903, in good commercial condition, no rot, some wilting. W. S. Miller, Gcrrardstown, Berkeley County, W. Va. : No. 1 ; picked November 4, 1901, stored November 12 ; May I, 1902, in prime com- mercial condition, no wilting, free from rot. New York State Experiment Station, Geneva, Ontario County, N. Y. : No. 1 ; picked October 24, 1902, stored November IS; May 1, 1903, firm, no decay ; fruit picked in 1901 kept in similar condition. George T. Powell, Ghent, Columbia County, N. Y. : Large, bright, No. 1; picked October 16, 1902, stored October 19; in prime com- mercial condition until May I, 1903. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : Bright, No. 1 ; picked September 26, 1901, stored Oc- tober ; May 1, 1902, in prime commercial condition, no wilting or decay. Stark. Maine Agricultural Experiment Station, Orono, Penobscot County, Me. : Large, well colored, bright, No. I ; picked October 7, 1901, stored October 14; in prime commercial condition June 14, IQ02, when removed from storage ; no scald or decay. W. S. Miller, Gerrardstown, Berkeley County, W. Va. : Medium sized, hard, fair colored, No. I ; picked October 2, 1901, stored October 8; scald appeared after April 1, 1902, but fruit remained hard through- out storage season. New York State Experiment Station, Geneva, Ontario County, N. Y. : Hard, greenish red, No. 1 ; picked October 12, 1901, stored October 2\ ; hard with no scald or decay June 6, 1902, when removed from storage. APPLES IN COLD STORAGE 327 Sutton. Synonym : Sutton Beauty. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass. : Medium sized, bright, dark red, No. I ; picked October 8, 1902, stored October 12; firm for barrel storage till February I, 1903 ; semi-firm and in good condition for box storage till March 15, 1903, after which the fruit became mellow; no scald or rot. New York State Experiment Station, Geneva, Ontario County, N. Y. : Medium sized, well colored, but rather dull, No. 1 ; picked October 21, 1902, stored October 27; firm for barrel storage till March 15, 1903 ; in good condition for box storage till April 15, 1903. George T. Powell, Ghent, Columbia County, N. Y. : Fancy, large, bright, dark red, from young trees ; picked October 6, 1902, stored October 9; firm for barrel storage till February 1, 1903; semi-firm and in good condition for box storage till March 1, after which the flesh' softened and became mealy; no rot or scald. This variety does not keep as long as Baldwin from the same or- chards. Tompkins King. Synonym : King. F. L. Bradley, Barker, Niagara County, N. Y. : Well colored, No. 1 ; picked October 9, 1902, stored October 15; in good commercial con- dition until April 15, 1903, after which the fruit became mellow. J. E. Brown, Wilson, Niagara County, N. Y. : Well colored, No. I ; picked October 9, igoi, stored October 17; April 9, 1902, in good commercial condition, decay slight, no scald ; commercial limit May 1. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Large, dark red, No. 1; trees 13 years old; picked October 5, 1901, stored October 12; May 1, 1902, firm, no scald or rot; fruit picked in 1902 did not keep later than April 1, 1903. Massachusetts Agricultural College Experiment Station, Amherst, Hampshire County, Mass.: Medium sized, bright, half colored; picked September 30, 1902, stored October 3 ; May 1, 1903, firm, no rot or scald. New York State Experiment Station, Geneva, Ontario County, N. Y. : Small, hard, and green : picked September 23, 1902, stored Sep- tember 27; May 1, 1903, green and hard, no decay or scald; fruit picked in 1901 kept in sound condition until May I, 1902. George T. Powell, Ghent, Columbia County, N. Y. : Very large, well colored, No. 1, from young, rank-growing trees ; picked October 4, 1902, stored October 9; held well until January 1, 1903, when the fruit began to soften and become mealy. Wagener. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Fair, No. 1; picked October 1, 1902, stored October 4; began scalding February I, 1903, and by March 15 over 50 per cent of the fruit was scalded ; commercial limit about February 1 on account of scald. New York State Experiment Station, Geneva, Ontario County, N. Y. : Hard, well colored, No. 1 ; picked November 5, 1902, stored Novem- ber 15; March 14, firm, no decay or scald; May 1, 1903, soft, con- siderable decay, no scald. George T. Powell, Ghent, Columbia County, N. Y. : Half red, No. 1 ; picked October 16, 1902, stored October 19 ; held in prime condition until April I, 1903 ; no rot or scald ; after February 1 the light side of the fruit would scald badly within forty-eight hours after removal from storage. . This variety unless highly colored is one of the worst to scald after midwinter. 328 PRACTICAL COLD STORAGE Willow. Synonym : W illowtwig. H. M. Dunlap, Savoy, 111. : No. i ; picked October 10, igoi, stored October 15; March' 18, 1902, firm, slightly injured by scald and rot. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : No. 2; cloudy and wormy; picked September 20, 1901; date of storing undetermined; May 1, 1902, commencing to shrivel, no scald, decay slight. Winesap. S. H. Derby, Woodside, Kent County, Del. : Hard, light red, No. 1 ; picked September 29, 1902, stored September 31 ; May 1, 1903, hard, no scald or rot ; in prime condition to carry tor many weeks. G. J. Dodd, Greenwood, Jackson County, Mo. : Well colored, No. 1 ; picked October 1, 1901, stored October 4; March 10, 1903, in prime commercial condition, no rot, scald very slight; commercial limit, on account of scald, March 15. H. M. Dunlao. Savoy, Champaign County, 111. : No. 1 ; slightly wormy; picked October 23, 1901, stored October 28; January 17, 1902, sound and in good commercial condition ; March 18, firm, no scald, decay slight; fruit picked two weeks earlier and lighter in color was one-third scalded. G. G. Hitchings, South Onondaga, Onondaga County, N. Y. : Small, hard, dark red ; trees six years old ; picked October 13, 1902, stored October 16; kept well until March 1, 1903, when scald began to de- velop. Fruit picked in 1901 kept in similar condition. Hard throughout storage season. Near Kansas Agricultural College, Manhattan, Riley County, Kans. : Hard, small, poorly colored; picked October 4, 1901, stored Octobei 10; March 20, 1902, hard, no rot or scald; commercial limit proba- bly April 15. S. L. Lupton, Winchester, Frederick County, Va. : Fair, No. I ; color fair; somewhat cloudy and wormy; picked October 18, 1901, stored October 22 ; March 27, 1902, firm, decay slight, one-third scalded. Ozark Orchard Company, Goodman, McDonald County, Mo. : Well colored, No. 1 ; picked October 8, 1902, stored October 13 ; March 10, 1903, firm, no scald, 20 per cent of rot; commercial limit February 1. New York State Experiment Station, Geneva, Ontario County, N. Y. . Hard, small, light colored ; picked October 12, 1901, stored October 21 ; March 14, 1902, firm, no decay or scald; April 30, about 75 per cent of scald, no decay, hard. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : Medium sized, fair, No. 1 ; picked September 30, 1901, stored October 17; May 1, 1902, firm, no scald, very slight decay, and wilting. Yellow Bellflower. Synonym : Bellfloiver. F. L. Bradley, Barker, Niagara County, N. Y. : No. 2 grade, scabby and russeted ; picked October 9, 1902, stored October 15 ; May 1, 1903, semi-firm and free from scald and decay. G. T. Powell, Ghent, Columbia County, N. Y. : Highlv colored, No. 1; picked October 9, 1902, stored October 13; April 1, 1903, begin- ning to mellow, no scald or rot. Yellow Newtown. Synonyms: Albemarle: Newtown Pippin; Yellow Newtown Pippin. S. L. Lupton, Winchester, Frederick County, Va. : Medium sized, well colored, wormy; picked October 7, 1901, stored October 10; May 1, 1902, firm, decay and scald slight; commercial lirhit April 1! W. S. Miller. Gerrardstown, Berkeley County, W. Va. : Bright, No. 1; picked October 10, 1901, stored October 18; June 14, 1902, in prime commercial condition, no scald or decay. APPLES IN COLD STORAGE 329 Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : Somewhat wormy; picked September 27, 1901, stored October 17 ; June 14, 1902, firm, color and quality good ; decay and scald slight ; commercial limit May 15. York Imperial. Synonym : Johnson's Fine Winter. A. A. Boggs, Waynesville, Haywood County, N. C. : Hard, bright, half colored, No. 1 ; picked September 18, 1902, stored September 25 ; May 1, 1903, firm, no scald or decay. S. L. Lupton, Winchester, Frederick County, Va. ; Medium grade, greenish red, considerable codling moth; picked October 4, 1901, stored October 12 ; scalded badly after January 1, 1902 ; fruit picked October 23, dark red, began to scald after February 1, but did not scald as badly as the early picked fruit; the commercial limit of the dark fruit was six weeks longer. New York Mate Experiment Station, Geneva, Ontario County, N. Y. : Medium to small, light colored, very hard ; picked October 1-12, 1901, stored October 21 ; began to scald February 15, 1902, and a month later three-fourths of the fruit was lightly scalded on the green side ; remained firm throughout season ; commercial limit February 15 to March 15. Ozark Orchard Company, Goodman, McDonald County, Mo. : Large, well colored, No. 1 ; picked October 8, 1902, stored October 13 ; March jo, 1903, overripe, somewhat shriveled, one-third of the fruit deca5 r ed, no scald; commercial limit January 15. Virginia Agricultural Experiment Station, Blacksburg, Montgomery County, Va. : Bright, well colored, No. 1 ; picked September 26, 1901, stored October 17 ; January 24, 1902, firm, no decay, one-third of the fruit slightly scalded ; commercial limit January I. F. Wellh'ouse, Tonganoxie, Leavenworth County, Knns. : Two-thirds colored ; picked October 8, 1901, stored October 12 ; March 20, 1902, slightly wilted, some decay, one-fourth of the fruit scalded ; commercial limit February 15. SUMMARY. An apple should usually be fully grown and 'highly colored when picked to give it the best keeping and commercial quali- ties. When harvested in that condition it is less liable to scald, is of better quality, more attractive in appearance and is worth more money than when it is picked in greener condition. An exception to the statement appears to exist in the case of certain varieties when borne on rapidly growing young trees. Such fruit is likely to be overgrown, and under these conditions the apples may need picking before they reach their highest color and fullest development. Uniform color may be secured by pruning to let the sunlight into the tree, by cultural conditions that check the growth of the tree early in the fall, and by picking over the trees several times, taking the apples in each picking that have attained the desired degree of color and size. 330 PRACTICAL COLD STORAGE Apples should be stored as quickly as possible after picking. The fruit ripens rapidly after it is picked, especially if the weather is hot. The ripening which takes place between the time of picking and storage shortens the life of the fruit in the storage house. The fruit rots multiply rapidly if storage is delayed and the fruit becomes heated. If the weather is cool enough to prevent after-ripening, a delay in the storage of the fruit may not be injurious to its keeping quality. A temperature of 31" to 32 ° F. retards the ripening processes more than a higher temperature. This temperature favors the fruit in other respects. A fruit wrapper retards the ripening of the fruit; it pre- serves its bright color, checks transpiration and lessens wilting, protects the apple from bruising, and prevents the spread of fungous spores from decayed to perfect fruit. In commercial practice the use of the wrapper may be advisable on the finest grades of fruit that are placed on the market in small packages. Apples that are to be stored for any length of time should be placed in closed packages. Fruit in ventilated packages is likely to be injured by wilting. Delicate fruit and fruit on which the ripening processes need to be quickly checked should be stored in the smallest practicable commercial package. The fruit cools more rapidly in small packages. Apples should be in a firm condition when taken from storage, and kept, in a low temperature after removal. A high temperature hastens decomposition and develops scald. The best fruit keeps best in storage. When the crop is light it may pay to store fruit of inferior grade, but in this case the grades should be established when the fruit is picked. The bruising of the fruit leads to premature decay. The scald is probably caused by a ferment or enzyme which works most rapidly in a high temperature. Fruit picked before it is mature is more susceptible than highly colored, well-devel- oped fruit. After the fruit is picked its susceptibility to scald increases as the ripening progresses. The ripening that takes place between the picking of the fruit and its storage makes it more susceptible to scald, and de- lay in storing the fruit in hot weather is particularly injurious. APPLES IN COLD STORAGE 331 The fruit scalds least in a low temperature. On removal from storage late in the season the scald develops quickly, es- pecially when the temperature is high. It does not appear practicable to treat the fruit with gases or other substances to prevent the scald. From the practical standpoint the scald may be prevented to the greatest extent by producing highly colored, well-devel- oped fruit, by storing it as soon as it is picked in a temperature of 31" to 32° F., by removing it from storage while it is still free from scald, and by holding it after removal in the coolest possible temperature. A variety may differ in its keeping quality when grown in different parts of the country. It may vary when grown in the same locality under different cultural conditions. The character of the soil, the age of the trees, the care of the orchard — all of these factors modify the growth of the tree and fruit and may affect the keeping quality of the apples. The character of the season also modifies the keeping power of the fruit. 332 PRACTICAL COLD STORAGE CHAPTER XV. COLD STORAGE OF THE PEAR AND PEACH.* INFLUENCE OF COLD STORAGE ON THE PEAR INDUSTRY. Before the advent of the cold-storage business the supply of summer pears frequently exceeded the demand. This condition of the markets, which were demoralized in hot, humid seasons, pertained especially to the early varieties, like the Bartlett, which ripen in hot weather and need to be sold in a short time to pre- vent heavy losses from rapid decay. The introduction of the refrigerator car and of the cold storage warehouse, together with the rapid growth of the canning industry, has done much to im- prove the pear situation by artificially establishing a well regulated and more uniform supply of fruit throughout a longer period of time. The pear acreage of the country has more than doubled within a decade, and is enlarging the relative importance of cold storage to the pear-growing business, though a large part of the increase, especially in California, along the Atlantic coast from New Jersey southward, in Texas, and in the central west, is primarily related to the canning industry. Pear storage has developed most largely in the east. In New York and Jersey City from 60,000 to 100,000 bushels of summer pears, 30,000 to 60,000 bushels of later varieties, and many cars of California pears are stored annually. In Boston, since 1895 there have been stored each year from 5,000 to 15,000 bushels of early pears, principally Bartlett, and from 7,000 to 20,000 bushels of later varieties, such as Anjou, Bosc, Angouleme (Duchess), Seckel, and Sheldon. In Buffalo 10,000 bushels are sometimes stored in a single season, and in Philadelphia from 30,000 to 35,000 bushels. While there are no accurate statistics available and the quantity fluctuates from year to year, it is ^Extracts from Bulletin No. 40, Bureau of Plant Industry, United States Depart- ment of Agriculture, by G. Harold Powell, Assistant Pomologist in charge of Field Investigations, and S. H. Fulton, Assistant in Pomology. COLD STORAGE OF THE PEAR AND PEACH 333 probable that as many as 300,000 bushels are stored in a single year throughout the country at large. There are many practical difficulties in pear storage. The early-ripening varieties which mature in hot weather, like the Bartlett, often "slump" before they reach the storage house, or are in soft condition, especially if they have been delayed in ordinary freight cars in transit. They may afterwards decay badly in storage, break down quickly on removal, or lose their delicate flavor and aroma. When stored in a large package like the barrel, the fruit, especially of the early varieties, often softens in the center of the package, while the outside layers remain firm and green. Frequently no two shipments from the same orchard act alike, even when stored in adjoining packages in the same room, and the warehouseman and the owner, not always knowing the history of the fruit, are at a loss to understand the difficulty. It has been the aim in the fruit-storage investigations of the Department of Agriculture to determine as far as possible the reasons for some of these storage troubles, and to point out the relation of the results to a more rational storage business. OUTLINE OF EXPERIMENTS IN PEAR STORAGE. The investigations in pear storage were of a preliminary na- ture only. The experiments undertaken have been planned with a view to determining the influence in the storage room of various temperatures, of the character of the storage package, of a fruit wrapper, of the degree of maturity of the fruit when picked, and of other factors in relation to the ripening processes in the storage house, and also to ascertain the behavior of the fruit and its value to the. consumer when placed on the market. The Bartlett and Kieffer pears principally were used in the experiments, but several- other kinds were under limited observation. The Bartlett represents the delicate-fleshed,- tender pears, ripening in hot weather, which are withdrawn from stor- age before the weather becomes cool. The Kieffer, on the other hand, is a coarse, hard pear, ripening later in the fall in cooler weather, and in which the normal ripening processes are slower. It is a longer keeper, and like other fall varieties is withdrawn in cool weather. The Bartlett experiments extended through the season of 1902. The fruit was grown by Mr. F. L. Bradley, Barker, N. Y., 334 PRACTICAL COLD STORAGE in a twelve-year-old orchard on a sandy loam, with a clay subsoil. The orchard is a half mile from Lake Ontario and is 50 feet above the level of the lake. The fruit, which was full grown, but green, was picked early in September, and was packed in tight and ventilated barrels, in 40-pound closed boxes, and in slat bushel crates. Part of the fruit in each lot was wrapped in un- printed news paper, and an equal amount was left unwrapped. Part was forwarded at once by trolley line to the warehouse of the Buffalo Cold Storage Company at Buffalo, N. Y., and a similar quantity was held four days before being stored. The fruit reached the storage house within ten hours after leaving the orchard. The Kieffer experiments have extended over two years. In 1901 the fruit was grown by Mr. M. B. Waite, Woodwardsville, Md., in a Norfolk sandy soil, on rapidly growing five-year-old trees, from which the fruit was large, coarse, and of poor quality. It was stored in the cold storage department of the Center Market at Washington, D. C. In 1902 the fruit with which the experi- ments were made was grown by Mr. S. H. Derby, Woodside, Del., on heavy-bearing ten-year-old trees on sandy soil with a clay subsoil. The fruit was smaller, of finer texture, and of somewhat better quality than that used the previous year. It was stored in the cold storage department of the Reading Terminal Market in Philadelphia, Pa. The Kieffers were picked at three degrees of maturity : First, when two-thirds grown, or before the fruit is usually picked; second, ten days later, or about the time that Kieffers are commonly picked, and third, ten days later, when the fruit was fully grown and still green, but showing a yellowish tinge around the calyx. In each picking, part of the fruit was shipped to storage and was placed in rooms with a temperature of 36° and 32° F. within forty-eight hours. Equal quantities stored in each temperature were wrapped in parchment paper, in imprinted news paper, and were left unwrapped. A duplicate lot of fruit remained in a common storage house ten days in open boxes, when it was packed in a similar manner and sent to storage. This fruit colored considerably during the interval, but was still hard and apparently in good physical condition on entering the storage house. The pears were stored in 40-pound closed boxes COLD STORAGE OF THE PEAR AND PEACH 335 and in five-eighths bushel peach baskets. One hundred and fifty bushels were used in the experiments. INFLUENCE OF THE DEGREE OF MATURITY ON KEEPING QUALITY. The experiments with the Kieffer pear show that under con- ditions similar to those in Delaware and eastern Maryland this variety may safely be picked from the same orchard during a period of at least three weeks, or when from two-thirds grown to full size, and that the fruit in all cases may be stored success- fully until the holidays, or much longer if there is still a demand for it. It is absolutely essential that the fruit be handled with the greatest care, that it be sent at once to storage after picking, that it be packed carefully to prevent bruising (preferably in small packages, like a bushel box), and that it be stored in a temperature not above 32° F. if it is desired to hold it for any length of time. If stored by the middle of October, the fruit, by the latter part of December, will take on a rich, yellow color when kept in a temperature of 32" F., and earlier if a higher temperature is used. The fruit may be withdrawn during the holidays, and will stand up, i. e., continue in good condition, for ten days or longer if the weather is cool, and will retain its normal quality if the rooms have been properly managed. While the later picked fully grown pears keep well, they are already inferior in quality at the picking time, as the flesh around the center is filled with woody cells, making it of less value either for eating in a fresh state or for culinary purposes. These coarse cells in the Kieffer and some other late varieties do not develop in the early picked fruit to so large an extent. Pears of all kinds need to be picked before they reach maturity and to be ripened in a cool temperature if the best texture and flavor are to be developed. ..It is a matter of practical judgment to deter- mine the proper picking season, but for cold storage or other purposes the stem should at least cleave easily from the tree before the fruit is ready to pick. Many trees bear fruit differing widely in the degree of maturity at the same time, and in such cases uniformity in the crop can be attained only when the or- chard is picked several times, the properly mature specimens be- ing selected in each successive picking. This practice not only secures more uniformity in ripeness, but the fruit is more even 336 PRACTICAL COLD STORAGE and the average size is larger than when all the pears are picked at the same time. INFLUENCE OF DELAYED STORAGE ON KEEPING QUALITY. Pears ripen much more rapidly after they are picked than they do in a similar temperature while hanging on the tree. The rapidity of ripening varies with the character of the variety, the maturity of the fruit when picked, the temperature in which it is placed, and the conditions under which it has been grown. If the fruit is left in the orchard in warm weather in piles or in packages, if it is delayed in hot cars or on a railroad siding in transit, or if it is put in packages which retain the heat for a long time, it continues to ripen and is considerably nearer the end of its life history when it reaches the storage house than would otherwise be the case. The influence of delay in reaching the storage house will therefore vary with the season, with the variety, and with the conditions surrounding the fruit at this time. A delay of a few days with the quick-ripening Bartlett in sultry August weather might cause, the fruit to soften or even decay before it reached the storage house, though a similar delay in clear, cooler weather would be less hurtful. A delay of a like period in storing the slower ripening Kieffer would be less in- jurious in cool October weather, though the Kieffer pear, es- pecially from young trees, can sometimes be ruined commercially by not storing it at once after picking. From the experiments with the Bartlett and the Kieffer pears, from which these general introductory remarks are de- duced, it was found that the Bartlett, if properly packed, kept in prime condition in cold storage for six weeks, provided it was stored within forty-eight hours after picking in a temperature of 32 ° F. ; but that if the fruit did not reach the storage room until four clays after it was picked there was a loss of 20 to 30 per cent from softening and decay under exactly similar storage conditions. The Kieffers stored within forty-eight hours in a tempera- ture of 32° F. have kept in perfect condition until late winter, although there is little commercial demand for them after the Holidays. The fruit grown by Mr. Waite on young trees in 1 901, which was still hard and greenish-yellow when stored ten days after picking, began to discolor and soften at the core in a COLD STORAGE OF THE PEAR AND PEACH 337 Ef • FIG !, — KIEFFER PEARS IN MARCH — REDUCED ONE-FIFTH. 338 PRACTICAL COLD STORAGE few days after entering the storage room, though the outside of the pears appeared perfectly normal. After forty to fifty days the flesh was nearly all discolored and softened, and the skin had turned brown. The fruit from the older trees on the Derby farm in 1902, which was smaller and finer in texture, appeared to ripen as much as the Waite pears during the ten days' delay. This fruit, however, did not discolor at the core and decay from the inside outward, but continued to ripen and soften in the storage house and was injured at least 50 per cent in its com- mercial value by the delay. Fig. 1 shows the condition of the Kieffer pears stored in a temperature of 32° F. as soon as picked and withdrawn in March. Under these conditions the fruit kept well until late in the spring. Fig 2 shows the condition of fruit picked at the same time and stored in the same temperature ten days after picking, when withdrawn in January. The delay in storage caused the fruit to decay from the core outward. Fig. 3 shows the influence of immediate and delayed stor- age on Maryland Kieffer pears. The fruit in the box at the right represents the average condition of pears picked October 21, stored October 22, and withdrawn March 3. Storage tem- perature 32° F. The fruit was wrapped in parchment paper. It was in prime commercial condition when withdrawn from storage. The fruit in the box at the left represents the average condition of pears picked from the same trees at the same time. It was stored in the same temperature ten days later and with- drawn March 3. All of the fruit had decayed. The results of the experiments point out clearly the injury that may occur by delaying the storage of the fruit after it is picked, and emphasize the importance of a quick transfer from the orchard to the storage house. If cars are not available for transportation and the fruit can not be kept in a cool place, it is safer on the trees so far as its ultimate keeping is concerned. It is advisable to forward to storage the delicate quick-ripening varieties, like the Bartlett, in refrigerator cars. The common closed freight car in warm weather soon becomes a sweat box and ripens the fruit with unusual rapidity. The results show clearly that the storage house may be responsible in no way for the entire deterioration or even for a large part of the deteriora- tion that may take place while the fruit is in storage, and that the COLD STORAGE OF THE PEAR AND PEACH 339 FIG 2.— KIEFFER PEARS IN JANUARY— REDUCED ONE-FIFTH. 340 PRACTICAL COLD STORAGE different behavior of two lots from the same orchard may often be due to the conditions that exist during the period that elapsed between the time of picking and of storage. INFLUENCE OF DIFFERENT TEMPERATURES ON KEEPING QUALITY. There is no uniformity in practice in the temperatures in which pears are stored. Formerly a temperature of 36° to 40 F. was considered most desirable, as a lower temperature was supposed to discolor the flesh and to injure the quality of the fruit. The pears were also believed to deteriorate much more FIG. 3. — WRAPPED KIEFFER PEARS, REMOVED FROM STORAGE (32° F.) MARCH 3. rapidly when removed to a warmer air. In recent years a num- ber of storage houses have carried the fruit at the standard apple temperatures, i. e., from 30° to 32 F. Large quantities of Bart- lett, Angouleme, and Kieffer pears have been stored in 32° and 36° F. in the experiments of the Department. The fruit of all varieties has kept longer in the lower temperature and the flesh has retained its commercial qualities longer after removal from the storage house. Bartlett pears were in prime commercial condition four to five weeks longer, Angouleme two months longer, and Kieffer three months longer in a temperature of 32° F. Figs. 1 and 5 show the condition of Kieffer pears in March, COLD STORAGE OF THE PEAR AND PEACH 341 1902, in 32" and 36° F., the two lots having received similar treatment in all respects except in storage temperatures. The fruit held at 36° F. did not keep well after December 1. Fig. 4 also shows the influence of 36° and 32 F. storage temperature on the keeping of Kieffer pears. The fruit in both packages was picked October 21, and stored October 22. The package at the left represents the average condition of the fruit when withdrawn March 3 from a temperature of 36 F. All of the pears were soft and discolored, and some of them decayed. The fruit in the package at the right, kept in a temperature of w FIG. 4. — WRAPPED KIEFFER PEARS, REMOVED FROM STORAGE (36° AND 32° F.) MARCH 3. 32° F., was bright yellow, firm, and in prime commercial con- dition. In the higher temperature the fruit ripens more rapidly, which may be an advantage when it is desirable to color the fruit before it leaves storage; but the fruit in that condition is nearer the end of its life history and breaks clown more quickly on removal to a warm atmosphere. There is a much wider variation in the behavior of pears that have been delayed in storage or that are overripe when they 342 PRACTICAL COLD STORAGE enter the storage room at 32 and 36 F. than in pears stored at once in these temperatures. In the higher temperature the fruit that has been improperly handled ripens and deteriorates more quickly. The lower temperature not only keeps the fruit longer when it is stored at once, but it is even more essential in pre- venting rapid deterioration in fruit that has been improperly handled. INFLUENCE OF THE TYPE OF PACKAGE ON THE KEEPING QUALITY OF THE PEAR. Pears are commercially stored in closed barrels, in ventilated barrels, in tight boxes holding a bushel or less, and in various kinds of ventilated crates. The character of the package exerts an important influence on the ripening of the fruit and on its behavior in other respects, both before it enters the storage house and after it is stored, though this fact is not generally recog- nized by fruit handlers or by warehousemen. The influence of the package on the ripening processes appears to be related pri- marily to the ease with which the heat is radiated from its con- tents. The greater the bulk of fruit within a package and the more the air of the storage room is excluded from it the longer the heat is retained. Quick-ripening fruits, like the Bartlett pear, that enter the storage room in a hot condition in large, closed packages, may continue to ripen considerably before the fruit cools down, and the ripening will be most pronounced in the center of the package, where the heat is retained longest. The influence of the package, therefore, will be most marked at the time during which the fruit is exposed to the hottest weather and on those fruits that ripen most quickly. In the experiments of the Department of Agriculture the Bartlett pears were stored in tight and in ventilated barrels, in closed 40-pound boxes, and in slat bushel crates. After three weeks in the storage house the fruit that was stored in barrels soon after picking in a temperature of 32 ° F. was yellow in the center of the package, while the outside layers were firm and green. Fig. 6 shows the average condition of the fruit in these two positions one week after storing. The upper specimen shows the condition of the fruit in center of a barrel. In this position COLD STORAGE OF THE PEAR AND PEACH 343 FIG. 5. — KIEFFER PEARS IN MARCH — REDUCED ONE-FIFTH. 344 PRACTICAL COLD STORAGE the fruit cools more slowly than that near the staves or ends and it therefore ripens considerably before the temperature is reduced. The lower specimen shows the condition of the pears at top and bottom and next to the staves of the same barrel. In these positions the fruit cools quickly and the ripening proc- esses are retarded. For quick ripening fruits that are handled in hot weather small packages are preferable. After five weeks in storage the fruit in the center of the barrel was soft and of no commercial value, while the outside layers were still in good condition. The difference was still greater in a temperature of 36° F., and was more marked in both temperatures in fruit that was delayed in reaching the storage house. In both the closed 40-pound boxes and the slat crates the fruit was even greener in average condition than the outside layers in the barrels, and it was uniformly firm throughout the entire package. There was apparently no difference between the fruit in the commercial ventilated pear barrel and the common tight pear barrel. With the Kieffer, which enters the storage room in a cooler condition and which ripens more slowly, a comparison has been made (in 1902) between the closed 40-pound box and the barrel, and while the difference has been less marked the fruit has kept distinctly better in the smaller package. The fruit in barrels was the property of Mr. M. B. Waite, and was under observation by the Department through his courtesy. There is a wide difference of opinion concerning the value of ventilated in comparison with tight packages for storage pur- poses. No dogmatic statements can be made that will not be subject to many exceptions. The chief advantage of a ventilated package for storage appears to lie in the greater rapidity with which the fruit cools, and the quickness with which this result is attained depends upon the temperature of the fruit, its bulk, the temperature of the room, and the openness of the package. The open-slat bushel crate, often used for storing Bartlett pears, with which rapid cooling is of fundamental importance, may be of much less value in storing later fruits that are cooler and which ripen more slowly, and it may be of even less importance in Bartletts in cool seasons. COLD STORAGE OF THE PEAR AND PEACH 345 ».•- r , FIG. 6.— BARTLETT PEARS AFTER ONE WEEK IN STORAGE— REDUCED ONE-FIFTH. 346 PRACTICAL COLD STORAGE The ordinary ventilated pear barrel does not appear to have sufficient ventilation to cool the large bulk of fruit quickly. The open package has several disadvantages. If the fruit is to remain in storage for any length of time its exposure to the air will be followed by wilting, which, in fruits held until late winter or spring, may cause serious commercial injury. The ventilated package, especially if made of slats, needs to be han- dled with the utmost care to prevent the discoloration of the fruit due to bruising where it comes in contact with the edges of the slats. There was little difference in the behavior of the Bartletts in the closed 40-pound boxes and the slat crates at the end of five weeks, and it would appear that a package of this size, even though closed, radiates the heat with sufficient rapidity to quickly check the ripening. Therefore the grower who uses the 40- pound or the bushel pear box for commercial purposes can store the fruit safely in this package, but if the barrel is used as the sell- ing package, and the weather is hot, it is a better plan to store the fruit in smaller packages, from which it may be repacked in barrels at the end of the storage season. While this practice is followed in several storage houses, it is not to be encour- aged, as the rehandling of the fruit is a disadvantage. Rather the use of the pear box should be encouraged as a more desirable package, both for storage and for commercial purposes. The fruit package question, as it relates to the storage house, may be summed up by stating that fruits like the Bartlett pear and others that ripen quickly and in hot weather may be expected to give best results when stored in small packages. If the storage season does not extend beyond early winter, an open package may be of additional value, though not necessary if the package is small. But fruits like the winter apples and late pears, which ripen in the fall in cool weather and remain in storage for a long period, should be stored in closed packages to prevent wilting. In such cases the disadvantages of a large package, like a barrel, are not likely to be serious. INFLUENCE OF A WRAPPER ON KEEPING QUALITY. The life of a fruit in cold-storage is prolonged by the use of a fruit wrapper, and the advantage of the wrapper is more marked COLD STORAGE OF THE PEAR AND PEACH 347 as the season progresses. In Figs. 7 and 8 are shown the aver- age quantity of sound specimens of Kieffer pears in unprinted news paper and in parchment wrappers in comparison with the quantity of commercial unwrapped pears in boxes in January, the fruit having been picked October 21 and placed in storage on the following clay in a temperature of 32" F. Nearly 50 per cent of the unwrapped fruit (see Fig. 7) had decayed at that time, while that in unprinted newspaper and in parchment wrappers (see Fig. 8) kept in perfect condition. Early in the season the influence of the wrapper is not so important, but if the fruit is to be stored until late spring the wrapper keeps the fruit firmer and brighter. It prevents the spread of fungus FIG. 7. — KIEFFER PEARS FROM COLD STORAGE ON JANUARV ZU, UNWRAPPED. spores from one fruit to another and thereby reduces the amount of decay. It checks the accumulation of mold on the stem and calyx in long-term storage fruits, and in light colored fruits it prevents bruising and the discoloration that usually follows. Careful comparisons were made of the efficiency of tissue, parchment, unprinted news paper, and waxed papers, and but little practical difference was observed, except that a large amount of mold had developed on the parchment wrappers in a tempera- ture of 36 F. A double wrapper proved more efficient for long keeping than a single one, and a satisfactory combination consists of an absorbent, unprinted news paper next to the fruit, with a more impervious paraffin wrapper outside. 348 PRACTICAL COLD STORAGE The chief advantage of the wrapper for the Bartlett pear, which is usually stored for a short time only, lies in the mechan- ical protection to the fruit rather than in its efficiency in pro- longing its season. Its use for this purpose is advisable if the FIG. 8. — KIEFFER PEARS FROM COLD STORAGE ON JANUARY 20. fruit is of superior grade and designed for a first-class trade. For the late varieties the wrapper presents the same advantages, and has an additional value in increasing the commercial life of the fruit. It is especially efficient, if the package is not tight, in lessening the wilting. COLD STORAGE OF THE PEAR AND PEACH 349 IXFDUENCE OF COLD STORAGE ON THE FLAVOR AND AROMA OF THE FRUIT. There is a general impression that cold storage injures the delicate aroma and characteristic flavors of fruits. In this publi- cation the most general statements only can be made concerning it, as the subject is of a most complicated nature, not well under- stood, and involving a consideration of the biological and chem- ical processes within the fruit and of their relation to the changes in or to the development of the aromatic oils, ethers, acids, or other products which give the fruit its individuality of flavor. It is not true that all cold storage fruits are poor in quality. On the contrary, if the storage house is properly managed the most delicate aromas and flavors of many fruits are developed and retained for a long time. The quality of the late fall and winter apples ripened in the cold storage house is equal to that of the same varieties ripened out of storage, and the late pears usually surpass in quality the same varieties ripened in common storage. The summer fruits, like the peach, the Bartlett pear, and the early apples, lose their quality very easily, and in an improper- lv managed storage house may have their flavors wholly de- stroyed. Even in a room in which the air is kept pure the flavor of the peach seems to be lost after two weeks or more, while the fruit is still firm, much as the violet and some other flowers exhale most of their aromatic properties before they begin to wilt. It is probable that much of the loss in quality may be at- tributed to overmaturity, brought about by holding the fruit in storage beyond its maximum time; but it should be remembered that the same change takes place in fruits that are not ripened in cold storage, the aroma and fine flavor often disappearing before the fruit begins to deteriorate materially in texture or appear- ance. On the other hand, it is certain that the quality of stored fruits may be injuriously affected by improper handling or by the faulty management of the storage rooms. Respiration goes on rapidly when the fruit is warm. If placed in an improperly ven- tilated storage room, in which odors are arising from other products stored in the same compartment or in the same cycle of refrigeration, the warm fruit may absorb these gases and 350 PRACTICAL COLD STORAGE become tainted by them, while the same fruit, if cool when it enters the storage room, will breathe much less actively, and there will be less danger of injury to the quality, even though the air is not perfectly sweet. The atmosphere of the rooms, in which citrus fruits or vegetables of various kinds — such as cab- bage, onions, and celery — are stored, is often charged with the odors arising from these products, if the ventilation is not thor- ough. In small houses, in which a single room can not be used for each product, fruits are often stored together during the summer months, and at this period the storage air is in greater danger of vitiation, since it is more difficult to provide proper ventilation. The summer fruits, therefore, being generally hot when placed in the storage room, are in condition to absorb the odors which are likely to affect the rooms during the warm season, and as the biological and chemical processes are normally more active in the case of such fruit than in fruits maturing later, the flavors deteriorate more quickly, even in well-ventilated rooms. The fruits that are picked in cool weather and enter the storage rooms in a cooler and less active condition are not in the same danger of contamination. From the practical standpoint it may be pointed out that summer fruits should be stored in rooms in which the air is sweet and pure. They should not be stored with products which exhale strong aromas, and the danger of contamination is less- ened if the fruit can be cooled down in a pure room before it is placed with other products in the permanent compartment pro- vided for it. For the same reason the winter fruits should be stored in rooms in which the air is kept pure, and preferably in compartments assigned to a single fruit. The experiments furnished no evidence that the quality de- teriorates more rapidly as the temperature is lowered. On the contrary, all of the experience so far indicates that the delicate flavors of the pear, apple, and peach are retained longer in a temperature that approaches the freezing point than in any higher temperature. BEHAVIOR OF THE FRUIT WHEN REMOVED FROM STORAGE. There is a general impression that cold storage fruit de- teriorates quickly after removal from the warehouse. This COLD STORAGE OF THE PEAR AND PEACH 351 opinion is based on the experience of the fruit handler and the consumer, and in many cases is well founded, but this rule is not applicable to all fruits in all seasons. The rapidity of deteriora- tion depends principally on the nature of the fruit, on its degree of maturity when it leaves the warehouse, and on the temperature into which it is taken. A Bartlett pear, which normally ripens quickly, will ripen and break down in a few days after removal. If ripe or overmature when removed, it will decay much more quickly, and in either condition its deterioration will be hastened if the weather is unusually hot and humid. In the practical man- agement of this variety it is fundamentally important that it be taken from storage while it is still firm and that it be kept as cool as possible after withdrawal. It is probably true that all fruits from storage that are handled in hot weather will deteriorate quickly, but it appears to be equally true that similar fruits that have not been in storage break down with nearly the same rapid- ity, if they are equally ripe. The late pears, which ripen more slowly, if withdrawn in cool weather will remain firm for weeks when held in a cool room after withdrawal. If overripe they break down much sooner, and a hot room hastens decay in either case. The same principles hold equally true with apples. The winter varieties, if firm, may be taken to a cool room and will remain in good condition for weeks and often for months and will at the same time retain their most delicate and palatable qualities, but in the spring, when the fruit is more mature and the weather warmer, they naturally break down very much more rapidly. In commercial practice fruits of all kinds are often left in the storage house until they are overripe. The dealer holds the fruit for a rise in price, but sometimes removes it, not because the price is satisfactory, but because a longer storage would result in serious deterioration. If considerable of the fruit is decayed when withdrawn, the evidence is conclusive that it has been stored too long. Fruit in this condition normally decays in a short time, but the root of the trouble lies not in the storage treatment, but rather in not having offered it for sale while it was still firm. In the purchase of cold storage fruit, if the consumer will exer cise good judgment in the selection of sound stock that is neither 352 PRACTICAL COLD STORAGE fully mature nor overripe, he will have little cause to complain of its rapid deterioration. SUMMARY. A cold storage warehouse is expected to furnish a uniform temperature in all parts of the storage compartments throughout the season, and to be managed in other respects so that an unusual loss in the quality, color, or texture of the fruit may not reason- ably be attributed to improper handling or neglect. An unusual loss in storage fruit may be caused by improper maturity, by delaying the storage after picking, by storing in an improper temperature, or by the use of an unsuitable package. The keeping quality is influenced by the various conditions in which the fruit is grown. Pears should be picked before they are mature, either for storage or for other purposes. The fruit should attain nearly full size, and the stem should cleave easily from the tree when picked. The fruit should be stored at the earliest possible time after picking. A delay in storage may cause the fruit to ripen or to decay in the storage house. The effect of the delay is most serious in hot weather and with varieties that ripen quickly. (See Figs, i, 2 and 3.) The fruit should be stored in a temperature of about 32° F., unless the dealer desires to ripen the fruit slowly in storage, when a temperature of 36 or 40° F.. or even higher, may be ad- visable. The fruit keeps longest and retains its color and flavor better in the low temperature. It also stands up longer when removed. (See Figs. 2, 4 and 5.) The fruit should be stored in a package from which the heat will be quickly radiated. This is especially necessary in hot weather and with quick-ripening varieties like the Bartlett pear. For the late pears that are harvested and stored in cool weather it is not so important. Bartletts may ripen in the center of a barrel before the fruit is cooled down. A box holding not more than 50 pounds is a desirable storage package, and it is not necessary to have it ventilated. The chief value of a ventilated package lies in the rapidity with which the contents are cooled, but long exposure to the air of the storage room causes the fruit to wilt. (See Fig. 6.) COLD STORAGE OF THE PEAR AND PEACH 353 Ventilation is essential for large packages, especially if the fruit is hot when stored and ripens quickly. A wrapper prolongs the life of the fruit. It protects it from bruising, lessens the wilting and decay, and keeps it bright in color. A double wrapper is more efficient than a single one, and a good combination consists of absorptive unprinted news paper next to the fruit, with a more impervious paraffin wrapper out- side. (See Figs. 7 and 8.) The quality of a pear normally deteriorates as it passes ma- turity, whether the fruit is in storage or not, or it is never fully developed if the fruit is ripened on the tree. The quality of the quick-ripening summer varieties deteriorates more rapidly than that of the later kinds. Much of the loss in quality in the storage of pears may be attributed to their overripeness. The quality is also injured by impure air in the storage rooms, and the warm summer pears will absorb more of the odors than the late winter varieties. The fruit will absorb less if cool when it enters the storage room. The air of the storage room should be kept sweet by proper ventilation. The rapidity with which the fruit breaks down after re- moval depends on the nature of the variety, the degree of ma- turity when withdrawn, and the temperature into which it is taken. Summer varieties break down normally more quickly than later kinds. The more mature the fruit when withdrawn the quicker deterioration begins, and a high temperature hastens de- terioration. If taken from the storage house in a firm condition to a cool temperature, the fruit will stand up as long as other pears in a similar degree of maturity that have not been in storage. It pays to store the best grades of fruit only. Fruit that is imperfect or bruised, or that has been handled badly in any re- spect, does not keep well. INFLUENCE OF COLD STORAGE ON THE PEACH INDUSTRY. Cold storage has not materially influenced the development of the American peach business, and it is not likely to do so to any extent in the future. In the early days of peach growing the industry was localized in sections like the Chesapeake penin- sula, New Jersey, and Michigan. The use of the fruit in consid- (23) 354 PRACTICAL COLD STORAGE erable quantities was then limited to a few nearby markets and to a short time in July, August and September. Now peach growing is rapidly extending to all parts of the country where the climatic conditions and the facilities for transportation are favorable. The refrigerator-car service has brought the peach belts and the dis- tant markets close together, and whenever the crop is general the New York or the Chicago trade may be supplied almost continuously from May till late October with fruit from Florida, Texas, Georgia, the Chesapeake peninsula, New Jersey, the Ozark mountain region, Michigan, New England, California, West Virginia, western Maryland, and other peach-growing sec- tions. The chief value of cold storage to the peach industry will probably lie in the temporary storage of the fruit during an overstocked market, when, however, there is a reasonable pros- pect of a better market within two or three weeks. It might be useful also in filling the gaps between the crops of different regions, especially when there are local failures which prevent a continuous supply. It is not now profitable to store the fruit for any length of time, nor under any circumstances unless the condition of the fruit and the storage conditions are most favor- able. The life processes in the peach and the weather conditions in which it is handled make it even more critical as a storage product than the delicate Bartlett pear. In normal ripening it passes from maturity to decay in a few hours in hot, humid weather. The aroma and flavor are most delicate in character and are easily injured or lost, and the influence of any misman- agement of the fruit in the orchard, in transit, or in the storage house is quickly detected by the consumer. PRACTICAL DIFFICULTIES IN PEACH STORAGE. Under the most favorable conditions known at present, peach storage is a hazardous business. Before the fruit is taken from the storage house the flesh often turns brown in color, while the skin remains bright and normal. If the flesh is natural in color and texture it frequently discolors within a day or two after removal. There is a rapid deterioration in the quality of stored peaches when the fruit is held for any length of time, the delicate aroma and flavor giving way to an insipid or even bitter COLD STORAGE OF THE PEAR AND PEACH 355 taste. Sometimes the flesh dries out, or under other conditions it may become '"pasty." Dealers in storage peaches frequently sell them in a bright, firm condition, and shortly afterwards the purchasers complain of the dark and worthless quality of the flesh. It has often been noticed that fruit in the various packages in the same room does not keep equally well, some of it ripening and even softening while the fruit in other packages is still firm. In fact, the difficulties are so numerous that few houses attempt to store the fruit. It has been the aim in- the cold storage investigations of the Department of Agriculture to determine, as far as possible, the cause of the peach-storage troubles and to indicate the conditions under which the business may be more successfully developed. OUTLINE OF EXPERIMENTS IN PEACH STORAGE. The investigations were conducted in the cold-storage de- partment of the Reading Terminal Market in Philadelphia, Pa., with Elberta peaches from the Hale Orchard Company, Fort Valley, Ga., and in the warehouse of the Hartford Cold Storage Company, Hartford, Conn., with Elberta and several other varie- ties grown by J. H. Hale at South Glastonbury, Conn. In Georgia the fruit was packed in the Georgia peach car- riers, left unwrapped, and divided into two lots, one representing fruit that was nearly full grown, well colored, and hard; the other, highly colored fruit, closely approaching but not yet mel- low. Three duplicate shipments were forwarded at different times in the two bottom layers of refrigerator cars, and in each shipment part of the fruit was placed in the car within three or four hours after it was picked, and an equal quantity delayed in a packing shed from ten to fifteen hours during the day before it was loaded. Equal quantities of each series were stored in temperatures of 32 , 36 , and 40° F. The transfer from the refrigerator car to the storage house was made by wagon at night, the interval between the car and storage varying from two to five hours. In Connecticut the fruit represented two degrees of matu- rity, similar to the Georgia -shipments, except that the most ma- ture fruit was mellow when stored. This fruit was grown at an elevation of 450 feet on trees six years old. It was medium 356 PRACTICAL COLD STORAGE in size, firm, highly colored, and of excellent shipping quality. Equal quantities were wrapped in California fruit paper and left unwrapped, and packed in the Connecticut half-bushel bas- ket, in Georgia carriers, and in flat, 20-pound boxes, holding two layers of fruit. The peaches were forwarded by trolley to the storage house, which was reached in two hours after the fruit left the packing shed. Duplicate lots of all the series were stored in temperatures of 32 , 36°, and 40° F. GENERAL STATEMENT OF RESULTS. The general outcome of the experiments, both with the Georgia and the Connecticut fruit, is similar and may be summed up as follows : The fruit that was highly colored and firm when it entered the storage house kept in prime commercial condition for two to three weeks in a temperature of 32° F. The quality was retained and the fruit stood up two or three days after removal from the storage house, the length of its durability depending on the condition of the weather when it was removed. After three weeks in storage the quality of the fruit deteriorated, though the peaches continued firm and bright in appearance for a month, and retained the normal color of the flesh two or three days after removal. If the fruit was mellow when it entered the storage house it deteriorated more quickly, both while in storage and after withdrawal. If unripe it shriveled consider- ably. In a temperature of 40° F. the ripening processes pro- gressed rapidly, and the flesh began to turn brown in color after a week or ten days in storage. The fruit also deteriorated much more quickly after removal, as it was already nearer the end of its life history. It began to lose in quality at the end of a week. In a temperature of 36° F. the fruit ripened more rapidly than in 32", and more slowly than in 40° F. It reached its profitable commercial limit in ten days to two weeks, when the quality began to deteriorate, and after this period the flesh be- gan to discolor. Fig. 9 shows average condition of Georgia Elberta peaches two weeks in storage after forty-eight hours withdrawal to a COLD STORAGE OF THE PEAR AND PEACH 357 FIG. 9.— ELBERTA PEACHES, STORED FOR TWO WEEKS AT 36" F. AND 32° F. 358 PRACTICAL COLD STORAGE warm room. The upper specimen represents the average condi- tion of fruit stored in a temperature of 36° F. The lower speci- men represents the average condition of the fruit stored in 32" F. The lower temperature gave better results in every respect. The fruit kept well in all of the packages in a temperature of 32" F. for about two weeks, after which that in the open bas- kets and in the Georgia carriers began to show wilting. In the 20-pound boxes, in which the circulation of air is restricted, the fruit remained firm throughout the storage season. It is necessary that the fruit be packed firmly to prevent bruising in transit, but if the peaches pressed against each other unduly it was found that the compressed parts of the flesh discolored after a week in storage. A wrapper proved a great protection against this trouble, especially in the baskets of the Georgia peach carrier, and in all of the packages the wrapped fruit retained its firmness and brightness for a longer time than that left without wrappers. The fruit should be removed from storage while it is still firm and bright. The peach normally deteriorates quickly after it reaches maturity, and the rapidity of deterioration is influenced by the nature of the variety, by the degree of ripeness when removed, and by the temperature into which it is taken. A quick ripening sort, like Champion, is more active biologically and chemically than the Elberta variety, and the warmer the tem- perature in which either is placed the sooner decomposition is accomplished. It is advisable, therefore, to remove the fruit while firm and keep it in the coolest possible temperature. The peaches in the top of a refrigerator car that has been several days in transit in hot weather are sometimes overripe and need to be sold as soon as the market is reached, while at the same time the fruit in the bottom layers may still be firm. The rapidity with which the fruit cools down in the car depends on the care with which the car is iced, and on the temperature at which the fruit enters the car. Fruit that is loaded in the middle of a hot day and that has been picked in a heated condition may be 20 or more degrees warmer than fruit picked and loaded in the cool of the morning. Such warm fruit ripens much more rapidly, consumes more ice in cooling down, and takes longer COLD STORAGE OF THE PEAR AND PEACH 359 to reach a low temperature. When the temperature in the top of the car is higher than that of the lower part the ripening of the upper layers of fruit will be hastened. If the fruit is des- tined for cold storage, these upper layers, if more mature, should be piled separately, and sold as soon as their condition warrants it. Under these conditions, if the fruit from this position is mixed in with the rest of-the load it may begin to deteriorate be- fore the remainder of the fruit shows mellowing. The general principles outlined in former pages for the handling of the Bartlett pear apply to the storage of the peach, except that the latter fruit is more delicate and the ripening processes are even more rapid. Every condition, therefore, sur- rounding the peach in the orchard, in transit, in the storage house, and at withdrawal must be most favorable. The fruit must be well-grown and well-colored but firm when picked. The packing must be done with care to prevent bruising. If the fruit is to be transported in refrigerator cars, it should be loaded soon after picking, and preferably before it loses the cool night temperature. The peaches should be transferred from the cars to the storage house, or from the orchard to the storage house if the latter is near the orchard, in the quickest possible time. The air of the storage room should be kept sweet and pure. The fruit should always be removed to the coolest possible temperature, usually at the end of two weeks, while it is still firm, and it should be placed in the consumer's hands at once. If the fruit is overripe when picked, or becomes mellow from unfavorable handling before it enters the storage house, it is already in a critical condition and may be expected to de- teriorate quickly. If the conditions outlined are observed in the handling of the peach, it is possible to store it temporarily with favorable re- sults. 360 PRACTICAL COLD STORAGE CHAPTER XVI. COLD STORAGE FOR FRUIT GROWERS.* ADVANTAGES OF LOCAL COLD STORAGE. The experiments conducted by the United States Depart- ment of Agriculture (described in previous chapters) to deter- mine the best methods of handling and storing fruits have re- sulted in securing information of much value. Information be- fore well known to the author and others connected with the industry has been verified by the experiments and put in the form of plain statements of facts. It has been fully demon- strated that better results are secured by the placing of fruit in storage promptly when picked, and that fruit, especially apples, should remain on the trees until well colored and fairly ripened before picking for storage. These facts argue strongly in favor of the fruit grower operating his own cold storage. Professor G. Harold Powell, who had the experiments in charge, says : "The local warehouse is ideal for quick storage and for the grower who is competent to handle his own crop. Capital has developed the warehouse business in the large cities, as it is more convenient to distribute the fruit from them and more economical to maintain a plant where a general storage business can be operated. But as the importance of quick storage at harvest time is more generally appreciated, it will probably lead to a greater development and concentration of local storage houses and to a greater use and improvement of the refrigerator car serv- ice. * * * I believe that one of the developments that will take place in the future is the building of warehouses in the apple producing regions, and the distribution of the product from these warehouses in cooler weather." The part in italics is used by the author to emphasize the point under consideration, viz. : That best results and greatest profits to the grower can only be secured *Extracted from a series of articles written for Green's Fruit Grower by the author COLD STORAGE FOR FRUIT GROWERS 361 by placing the fruit in cold storage as soon as removed from the trees. This does not necessarily mean that the grower must have a cold storage house on his premises, although in many cases this is the best and most practical plan; but the cold storage house should be easily accessible in order to secure the best results. Many fruit growers are at present so situated that their fruit is packed in barrels and shipped by refrigerator car to the nearest storage point, requiring only two or three days in transit. Even this short time causes deterioration of some of the softer varieties of fruit, as the warm fruit going to the car cooled with ice only will not in all probability become cooled below 45° or 50° F. With a local cold storage the fruit requiring quick work may be cooled down rapidly to a temperature of 30° F., thus improving its keeping qualities, and shipped out later in the season when outside temperatures are lower. Many times refrigerator cars are not available and the damage is then much greater. As an instance of one of the benefits to be derived from home cold storage may be cited the barrel situation in the east during the season of 1903. It was impossible to obtain barrels in sufficient quantity to take care of the crop at harvest time, and it is reasonable to say that many thousands of dollars were lost to the grower from this reason on account of deterioration of quality of fruit while lying in the orchards waiting for barrels. In many cases total losses occurred. Apples may be successfully stored without barrels; and boxes and crates are regularly used for this purpose. They may also be stored in bulk, but this is not as good. A grower provided with suitable cold storage facilities does not have to wait for barrels. Apples to stand shipment long distances before placing in storage must be picked while still somewhat immature. The bothersome apple scald is increased by too early picking, as it has been shown by the experiments and by practice that ma- ture, well colored fruit does not scald to any extent. On this score Professor Powell states : "The experiments indicate that so far as maturity is concerned, the ideal keeping apple is one that is fully grown, highly colored, but still hard and firm when picked. Apples that are to be stored in a local cold storage house to be distributed to the markets in cooler weather may be picked much later than fruits requiring ten days or more in transit. 362 PRACTICAL COLD STORAGE * * * Therefore, to sum up in a general way, the results of the experiments which have been made seem to indicate that the ideal fruit for storage purposes is that which is taken from the tree to the warehouse in the quickest possible time, in order to prevent the fruit from consuming a large proportion of its own life history during the delay that may take place." COMMERCIAL ASPECT OF THE PROBLEM. These are some of the benefits of home or local cold storage. Many instances could be cited where large profits have been made by placing fruit in cold storage for a time and selling when the market was comparatively bare, but these seasons are excep- tions, and in going into a cold storage proposition, the grower should not expect more than a reasonable profit, amounting to interest and a fair remuneration for the risk assumed. One season with another, a good profit is certain if the business is as well handled as it should be, and none but a careful person of methodical habits will succeed in the operation of a cold storage plant. In the future the grower with modern cold storage fa- cilities will have the advantage over his less progressive neighbor from the fact that his losses will be less and he will be able to place in the hands of the consumer a better preserved and more attractive grade of fruit. The question may arise as to the probable result of the erection of a much larger number of cold storage houses than are now in use throughout the section of the country where com- mercial orcharding is largely practiced, and also the probable result of the great increase of acreage of fruit bearing trees. The application of cold storage is still in its infancy. It cannot be said that its use so far has been in any way detrimental to' the development of the industry, on the contrary, it has been a great benefit, as fruit growers well know. If the development of cold storage has been beneficial in the past, why should not further development be beneficial? It may be true that the profits will not be as great in the future with more storage houses in use, but the profits will be more certain and regular. The old cry of overproduction has been raised in connection with fruit growing and storing, but with the country only half populated, growing fast, and with developing tastes and rapid improvements in trans- COLD STORAGE FOR FRUIT GROWERS 363 portation, overproduction is impossible. If there has at times been a temporary overproduction in the past, it has not been due to a surplus, but to lack of facilities in distributing and trans- portation. Commercial orcharding is rapidly expanding and cold storage will be necessary as an auxiliary. There can be no dis- astrous glut of the market when cold storage will absorb the surplus at harvest time and distribute it as needed by refrigerated transportation to the markets of the world. Nearly every one can remember when the cold storage of apples was almost un- known — they were stored in basements, cellars or "fruit houses" without refrigeration. Probably a few are still doing this, but it is safe to say that not more than 30 or 40 per cent of the fruit is so stored for temporary purposes, and storers of this 30 or 40 per cent would save money in improving the quality of the fruit by employing artificial refrigeration. Owing to the considerable in- vestment necessary it is improbable that the construction of cold storage plants will ever be on a scale large enough to cause an oversupply of cold storage space, but the time will shortly arrive when practically all perishable goods will be handled in and sold from cold storage. Those who first provide themselves with cold storage will be the ones to be benefited largely thereby. DESIGNS FOR SMALL COLD STORES. The absolute necessity of cold storage at or near the orchard in order to secure the most perfect results seems unquestionable. What then should a modern cold storage plant consist of? The answer depends largely upon climatic conditions and extent and character of the crop to be handled. We will here consider only the needs of the comparatively small grower who will store say from 200 to 2,000 barrels. The use of natural ice for cold storing of fruit dates back thirty years or more. As has been previously pointed out, and as generally understood among the trade, the natural ice systems with which we are all more or less familiar have not been generally successful for the purpose. The chief objections to these methods were found to be lack of control as to temperature and too much moisture in the air of the rooms. The lowest dependable temperature during warm weather was about 38° to 40 F., oftentimes higher. The moisture in the air was excessive at times, especially during cold weather when the 364 PRACTICAL COLD STORAGE temperature was lowest in the storage room. At the present time, a temperature of 30° F. is considered best for apple storage, and any apparatus which cannot produce this temperature cannot be considered for practical purposes as a modern system. Humidity also should be under control. It is for this reason that the ice systems have gone into disuse, and the ammonia or mechanical systems are understood to be the best. The advantages of sim- plicity and low operating cost when using ice for cooling, com- bined with the positive control of temperature and moisture ob- tainable with the ammonia or mechanical system, are all em- FIG. I. — VIEW OF HOUSE FOR FKUIT GROWERS, PLAN NO. I. bodied in the gravity brine system, described in a previous chap- ter. This system has none of the disadvantages of complicated machinery, requiring skilled labor, as is necessary with the me- chanical or chemical systems. The buildings here illustrated are planned to meet the needs of those who have a crop large enough to make storing profitable. Tt is not recommended that a cold storage plant of less capacity than 200 to 300 barrels be built, except under special local con- ditions which might warrant a smaller capacity. The cost of con- structing a very small house is greater in proportion as will be seen by the subjoined estimates. The cost of operating is also COLD STORAGE FOR FRUIT GROWERS 365 greater in proportion and the time and care necessary to make a success of a very small plant will operate a much larger one equally well. The relative cost of a plant of 600 barrels capacity and one of 1,500 barrels capacity are here figured with some de- gree of accuracy for average conditions. The operating cost would be in about the same proportion. The cost of building and operating a house of say 300 barrels would be more than half as much as the house here described for 600 barrels. It will be apparent that an extremely small house is not profitable under average conditions. FIG. 2. — FLOOR PLAN, HOUSE FOR FRUIT GROWERS, PLAN NO. I. Plan No. 1, which is illustrated by perspective, plan and sectional views (see Figs. 1, 2, 3 and 4), is suitable for a capacity of from 200 to 1,000 barrels of apples or other fruit, without change in arrangement of rooms and general plan of building. The cold storage space consists of a large storage room 12 feet in height, which may easily be maintained at a temperature of 30 F. during the warmest midsummer weather, and a smaller cooling room, shown in Fig. 2, 8 feet in height, which is used for bringing down the temperature of the fruit partly before placing in the large 366 PRACTICAL COLD STORAGE storage room. Access to the storage room is only had through the cooling room, preventing at all times the inflow of warm air. This cooling room is most useful during comparatively warm weather, for instance, while storing the summer or winter varieties of fruit, or for cooling and storing Bartlett pears or similar fruit which require quick cooling. By placing the fruit over night in the cooling room a large part of the heat may be removed and FIG. 3. — SECTION A-E OF PLAN NO. I, HOUSE FOR FRUIT GROWERS. then, when removed to the storage room no marked change of temperature will take place. The cooling room has pipe coils of sufficient capacity to carry a uniform temperature of 30° F. during the cold weather of fall and winter and this room may be used for permanent storage of the hardy winter varieties which are not placed in storage as a rule until cold weather in the fall. The cooling room is entered from a packing or receiving room, as it is generally called. The packing room may be made larger if desired, or it may be omitted if cold storage is to be built adja- COLD STORAGE FOR FRUIT GROWERS 367 cent to a fruit packing shed already in use. The packing room is provided with a chimney, so that a fire may be built in extreme cold weather if necessary to prevent low temperature in the storage room and cooling room, or when it is desired to work in packing room in winter. From the packing room, stairs lead up to lofts above storage, packing and cooling rooms. These lofts are useful for the storage of empty packages, etc. The ice room adjoins both the packing and storage rooms, mm 1 S ■ _ FIG. 4. — SECTION C-D OF PLAN NO. I, HOUSE FOR FRUIT GROWERS. and is thus protected from the sun on two sides. There are no openings from the ice room to any part of the building except to tank house for the purpose of raising ice to tank. Plan No. 2 (illustrated in Figs. 5, 6, 7 and 8) is in most respects like plan No. 1, but is adapted to larger houses. Plan No. 2 may be readily built ranging in capacity from 1,000 to 2,000 barrels. The estimate is based on a capacity of 1,500 bar- rels. The ice room is placed at one end of the house in this case 368 PRACTICAL COLD STORAGE and the storage room between the ice room on one side and pack- ing and cooling rooms on the other. The storage, cooling and packing rooms bear the same relation to each other and are of the same height and similarly equipped as in plan No. I. It should be understood that both these plans include about as much space in the packing room and lofts as is contained in the storage rooms equipped with the cooling apparatus. In case it is desired to dispense with this storage space for empty packages, etc., as would be the case when the cold storage was FIG. 5. — VIEW OF HOUSE FOR FRUIT GROWERS, PLAN NO. 2. built against a barn or fruit house already existing, a considerable saving could be had by some slight changes in plans. Old build- ings may be remodeled in most cases to good advantage and a handsome saving thereby effected. The estimates here given are for good, though plain construction, and cold storage houses built in this way will do good service for many years. The estimated cost of constructing and insulating a cold storage house of 600 barrels capacity on plan No. 1 is $1,365. The cost of refrigerating equipment, consisting of piping, gal- vanized iron work, etc., $650, making a total of $2,015. Plan No. 2 is estimated at $2,545 for building and $1,075 f° r equip- COLD STORAGE FOR FRUIT GROWERS 369 merit, total $3,620. These figures are based on average costs and conditions, and will of course vary somewhat in different "sections. Country locations are usually much cheaper to build in than cities, but this is not always true. The ice room in this style cold storage house is merely a storage place for ice, and there are no openings from the ice into FIG. 6. — FLOOR PLAN, HOUSE FOR FRUIT GROWERS, PLAN NO. 2. the storage part of the building. The ice room is to be filled in winter, and will accommodate sufficient ice not only for the operation of the cold storage plant for an entire season, but for any ordinary farm or family uses as well. No packing material of any sort is used on or around the ice. The floor, sides and (24) 370 PRACTICAL COLD STORAGE ceiling of ice room are well insulated with mill shavings or some similar material. This saves considerable unpleasant labor in taking out ice, and the ice will keep as well or better than it will in the old style way of covering with sawdust or other material. The ice is also clean and ready for use when taken out. Ice is filled into the ice room through an ice door extending from floor to ceiling, consisting of inner and outer sections which are filled between with shavings or other material after filling the room with ice. Ice may be removed from the ice room for uses out- side of the building through the filling door. Ice for use in the FIG. 7. — SECTION A-B OF PLAN NO. 2, HOUSE FOR FRUIT GROWERS. primary tank of the gravity brine system is first broken or pul- verized in the ice room and then raised by a rope through a trap door to the tank house. The operation of the gravity brine system which cools the rooms is based on well known natural laws that heat expands and cold contracts. For cold storage houses of a capacity greater than about 2,000 barrels of fruit, the complete "Cooper Systems" are in- stalled. (For description of the Cooper systems see chapter on "Refrigeration from Ice.") In addition to the gravity brine COLD STORAGE FOR FRUIT GROWERS 371 system and chloride of calcium process, they consist of the forced air circulating and ventilating systems, viz., an improved method of circulating the air of the storage rooms over the secondary coils in the storage rooms, and a system for ventilating cold storage rooms by the forcing in of air which has been thoroughly purified, dried, and brought to about the temperature of the storage room. These air circulating and ventilating systems are FIG. 8. — SECTION C-D OF PLAN NO. 2, HOUSE FOR FRUIT GROWERS. necessary in larger houses where the arrangement is more com- plicated and the rooms are larger and the natural circulation of the cooled air is not uniform in all parts of the rooms; thus making advisable the use of a forced air circulation induced by a power driven fan. On account of requiring continuous power, the air circulating system has not been applied to the small houses here described. 372 PRACTICAL COLD STORAGE CHAPTER XVII. COLD STORAGE FOR NURSERYMEN.* WINTER STORING OF NURSERY STOCK. It is within recent years that the digging of trees from nursery row in the fall and storing during the winter for spring shipment has come to be an established feature of the nursery business. This subject was brought to the author's attention by a discussion between nurserymen of the advisability of the method. In this discussion the term "cold storage" was used in reference to the cellars or sheds in use for the purpose. Having a great interest in cold storage matters, the author de- termined to get the best information obtainable from those actu- ally using the storage method. Letters of inquiry were therefore sent out to representative nurserymen. That nurserymen are in the main progressive and liberal minded is evident from the interest shown and the careful replies received. The author hopes that nurserymen will excuse the conceit which allows an outsider to write regarding a business with which he is not inti- mately familiar. This chapter, however, gives no mere theory or opinion by the author, but information carefully gleaned from those actually engaged in the business and put in shape by one who has had a long experience with the cold storage of perishable products. From the information obtained, it is beyond doubt a fact that a majority of nurserymen, especially the larger and more progressive, are using frost-proof winter storage facilities of one kind or another. A few are using artificial cooling, but as a gen- eral proposition, this is not as yet fully appreciated. In time, no doubt, this feature will also come to be permanent, not only for maintaining regular temperatures during winter, but should there be an overstock of certain varieties in the spring, it would *Originally published in The National Nurseryman by the Author. COLD STORAGE FOR NURSERYMEN 373 result in a great saving to store* the surplus over until the next shipping season. Artificial cooling is another step in advance of frost-proof storage in the same sense that fall digging and frost- proof storage is a step in advance of the old .method of digging at shipping time in the spring. It is natural that every planter should want his trees immediately as soon as the frost is out of the ground. The result is that they all want their stock at the same time. As a consequence, nurserymen who do any consid- erable amount of business and have no storage facilities have more than they can attend to in the spring. Even with this almost impossible problem to solve, there are many who are not con- verted to the storage method, so a few words regarding its ad- vantages and alleged disadvantages will be timely. The ad- vantages may be stated as follows : i. — Protection from Loss: — A few years ago thousands of dol- lars' worth of trees and vines were killed during a severe spell of extreme low temperature during the winter at a time when the ground was nearly bare of snow. It is also believed that nursery stock is in better condition to thrive when dug in the fall and stored in an even temperature approximating the freezing point than if allowed to stand in the nursery subject to wide fluctuations of temperature which will cause injury to a greater or less extent, depend- ing upon severity of the winter and snow protection afforded. 2. — Prompt Shipment:- — If no storage is provided digging must be done in the spring after frost is out of the ground. Frost is not generally out of the ground until April i, sometimes later. This means that a large part of the trees are not finally planted until May i to June i, and perhaps not until the leaves have started. Trees set under those condi- tions do not thrive as well and many die. 3. — Saving in Labor: — The shipping season is so short that if trees were all dug and shipped after frost is out of the ground the necessity of having a large and well trained force to get the shipments out promptly would be very expensive. With storage facilities, stock can be graded at convenience, counted and put in bundles ready for packing by cheap help during the winter. Trees >may be dug in the frill at a much 374 PRACTICAL COLD STORAGE lower cost than in the spring, owing to more abundant avail- able labor and dryer working conditions. Less hands are re- quired as the labor is more evenly distributed. 4. — Theoretically Correct: — Trees dug late in the fall are dor- mant from natural causes and will stand handling, shipping and planting much better than trees dug after frost is out of the ground in the spring. After frost is out, sap starts and the tree is more liable to be damaged by rough usage and replanting. A dormant tree held at about the freezing point will retain its vitality almost indefinitely. The disadvantages or bad effects of winter storage as claimed by those who oppose the method, are that trees dry out and mould when stored and that when finally set the percentage of trees which die is greater. It is also claimed that among the stock which survives, the growth is retarded and the trees handicapped by at least a year's growth as compared with freshly dug trees. Plenty of evidence is obtainable from disinterested parties that these effects result in some cases. These bad effects are, how- ever, not from defects in the method, but from careless or unskill- ful handling, or lack of suitable storage facilities. Farther on we will take up the construction of suitable buildings. It is notable that the advocates of freshly dug trees are almost wholly of the "old line" element who stick to old customs, because some few failures have resulted from the winter storage method. This method, which has barely passed the experimental stage, can not but record some failures on account of improper application. Nurserymen who practice the selling of freshly dug trees are handicapped in the handling of their business, and the increasing of same to any considerable proportions is practically impossible. From the preponderance of evidence in favor of winter storing, it seems that this will be universal in due time. We have then to consider the most approved methods now in use and sugges- tions for possible improvements. IMPROVED METHODS OF STORING. Some of the nurserymen who do not advocate winter stor- age, admit the need of something better than spring digging by "heeling in" or "trenching" their trees for the winter in a pro- COLD STORAGE FOR NURSERYMEN 375 tected place which will drain naturally. They admit that this allows of possible damage to the tops of the trees in severe weather, but it saves time and wet digging in the spring. As an improvement over this it is only another step towards the solu- tion of our problem to put a shed over these heeled-in trees to pro- tect the tops from low temperature during severe weather. This is a common method and is practiced by some very large nursery- men. A frost-proof cellar or shed is provided in which the trees are heeled-in in the fall, so as to have them ready for spring ship- ment. The storage shed is kept at the freezing point or some- what above, so that sorting, grading and packing may go on inde- pendent of weather conditions outside, enabling shipments to be made as early as desirable in the spring. Much storage space is needed with this method and under such conditions the trees may dry out or shrivel, but the heeling-in in storage method has the advantage of being more independent of temperature changes than where the stock is piled up with roots exposed. A change of temperature is largely what causes the drying out of trees, owing to the change of humidity with the temperature changes. Most of the winter storage structures in service are built partly below the surface,, but many of the largest are wholly above the ground. Nearly all are insulated by building air spaces into the walls or by a filling of shavings, sawdust or similar non-con- ducting materials. It is the idea in building partly below ground to secure the protection afforded by the earth. It is a well known fact that at a depth of a few feet below the surface of the earth a nearly stationary temperature of about 55" F. may be obtained winter and summer. This will prevent freezing in winter if the cel- lar is rightly built, but it will likewise cause a marked rise in tem- perature whenever a winter thaw occurs and it becomes necessary to close the building tightly. The heat of the earth will then work up into the storage room and a temperature of 40 ° F. to 50° F. may result. Another disadvantage of the cellar is that when the first trees are stored during the fall, the surface of the earth is quite warm, and it is very difficult to keep the tempera- ture of the cellar low enough. Ventilators, windows and doors are opened on a cold day or at night, and in this way the tem- perature is, after considerable delay, finally reduced to the desired point. A warm spell alternating with cold weather in the fall 376 PRACTICAL COLD STORAGE after storing commences will cause a great deal of damage by causing the temperature of the cellar to vary greatly. A varia- tion of temperature and consequent variation of humidity will cause a drying out or shriveling of the trees, and may cause a growth of mold or mildew. A building wholly above ground has many of the disadvantages above mentioned, and also the disad- vantage of lack of protection during extremely cold weather. There are, however, advantages in above-ground construction, in that, if the building is built of frame, it will not rot out as quickly, and it may be cooled more readily in the fall, and it is not affected so much by heat from the earth. It is stated by many nurserymen that temperatures are very difficult to maintain in any of the ordinary sheds or cellars in use, especially during the storage season in the fall and during the shipping season in the spring. Winter storage for nursery stock should be so arranged that when natural temperature is suitable, air may be taken from the outside and forced into the room for refrigerating, and when natural temperatures are not suitable, as during a warm spell in fall or spring, or during a winter thaw, artificial refrigeration may be applied. Moisture brought in with stock, — especially if the fall has been a wet and warm one., — might cause mold. A proper cooling and temperature regulating system would pre- vent this. From the data at hand, it seems clear that ■ practically all of the damage to nursery stock experienced in winter storing in cellars or sheds as ordinarily practiced, comes from changes of temperature, and a generally too high temperature, which can not by present methods be avoided. It has been noted that trees dug late in the fall and placed in storage after the temperature of storage room has been reduced to about the freezing point have carried through in better condition than those dug at an earlier date and placed in storage while the temperature of the room was still comparatively high. This may be partly because the wood is more dormant, but is probably largely because it is easier after about November 15 to keep down the temperature of the storage room. A high temperature and frequent changes of temperature will cause stock to dry out and shrivel. This is especially true of vegetation of quick growth, such as peach trees. To prevent this drying out, a spraying with water is often resorted COLD STORAGE FOR NURSERYMEN 377 to, but this again leads to mold or mildew if the temperature is high and not very carefully handled. One nurseryman states: "When stock is put in late in October and November, it needs no wetting at all, but stays damp all winter and spring;" another says : "In our own case, we find on account of the ups and downs of temperature, we must sprinkle with water more or less, but we believe that with a fixed temperature that did not vary to any great extent, the water could be omitted." No better argument could be made for low and uniform temperatures. There is no question at all that trees may be dug any time after October I, or after the tree is dormant from natural causes, placed in a temperature of from 28 to 30 F., held steadily until spring, and come out in better condition for planting than stock allowed to remain in the nursery all winter and dug at the shipping time. Humidity must be attended to, but this is very easy to regulate at the low temperatures mentioned. As to temperatures at which trees should be held there seems to be a wide difference of opinion ; no doubt this opinion is largely influenced by the tem- peratures it is possible for each individual nurseryman to main- tain in his storage cellar. Nearly all admit the difficulty of keep- ing uniform temperatures, and opinions, as to correct temperatures vary from 30" to 50° F. No doubt 30° F. will produce better results than any of the higher temperatures. It has been demon- strated in the history of preserving perishable products by refrig- eration that the lower the temperature at which any particular product may be carried without damage from such low tempera- ture, the better and longer it may be kept in cold storage. Cer- tainly a temperature of 30° F. can not injure nursery stock if it is able to withstand severe winter weather with any degree of safety. It seems reasonable, therefore, that this is a suitable tem- perature to maintain. HUMIDITY AND TEMPERATURE. At a temperature of 30° F. the air contains very little mois- ture, and in fact it can not hold much, so the possibility of drying out nursery stock is much less when stored in a temperature of 30° F. than at from 40° to 50 F., which many recommend. The capacity of air for moisture is a direct property of its tempera- ture — the higher the temperature, the more moisture air will take 378 PRACTICAL COLD STORAGE COLD STORAGE FOR NURSERYMEN 379 up and hold. At 30 F. air will hold less moisture than at any higher temperature. Air which is saturated with all the moisture it will hold at 30° F. contains 1.96 grains per cubic foot. At a temperature of 40 F. ; 2.85 grains per cubic foot. This shows the rapid increase in capacity for moisture as the temperature of the air is increased. Suppose we are holding our storage room for nursery stock at 30 ° F. and a warm spell of weather comes, one which obliges us to close tightly all openings leading to the outside air. After a few days the temperature goes up to 40° F. What is the result? The air, say, was at the 84 per cent relative humidity at 30° F. When the temperature has increased to 40 F., the relative humidity will be 56 per cent. What does this mean? Simply that the air has become comparatively very dry and that moisture-containing products like trees will' dry out very quickly. This case is stated to show the operation of this simple natural law in connection with the winter storage of nursery stock. Possibly these exact conditions might not occur in practice, but they would be approximated. The great import- ance of maintaining uniform temperature and humidity is plainly illustrated, and the cause of the drying out of trees by fluctuating temperatures is readily seen. To overcome the difficulties of winter storing as above out- lined it is proposed to apply artificial refrigeration when neces- sary to maintain sufficiently low temperatures. By the term arti- ficial refrigeration it should not be understood that a complicated ice machine is necessary. The term is used to express cooling effects other than those produced by outside atmospheric condi- tions. Such a refrigerating equipment is embodied in the gravity brine system described in chapter on " Refrigeration from Ice." BUILDINGS AND APPARATUS. The accompanying illustrations show a combination winter and summer storage building constructed wholly above ground. The storage space is divided by a partition into two rooms, one small room 30x50 feet, and one larger room 50x80 feet. These rooms are both cooled from one battery of pipe coils, but the air ducts are provided with gates so that the entire refrigerating effort may be applied to the smaller room. The refrigerating equipment is of sufficient capacity to maintain a temperature of 380 PRACTICAL COLD STORAGE 30 F. in the small 'room during midsummer, and to maintain the same temperature in both rooms during comparatively cold weather, say from November 1 to May 1. Both rooms may be used for winter storage, and during the summer the large room may be shut off and only the small room used. If it is not desired to store nursery stock during the summer, other goods may be taken for storage if they are to be had, or the plant may be shut down during the summer. No expense whatever is neces- sary when the plant is not in operation. The main part of the storage building, 50x110 feet, is essentially like many storage cellars or houses now in use, consisting of as plain and as cheap FIG. 3. — PLAN OF VENTILATING ROOM ABOVE COIL ROOM. a building as can be built, and roughly insulated. At one end of the storage building is the ice room, which also contains the com- plete refrigerating and mechanical equipment. The ice room is 50x25 feet on the ground, 30 feet high inside and will hold about 750 tons of ice, which is more than sufficient to maintain the tem- perature as above stated during the year. The room containing the secondary coils of the gravity brine system is located on the ground. Above this room is located the tanks containing the primary coils and the ventilating room containing the heater for use during extremely cold weather and at such times as it is necessary to warm or dry the storage rooms. The gasoline engine or other power used for driving the fan for circulating the air COLD STORAGE FOR NURSERYMEN 381 through the storage room and for ventilating, is also located in the room above the tank and ventilating room, where access is had to top of tank for filling with ice. On this floor is also provided storage bins for salt. In houses the size of the one here illustrated, or larger, an ice crushing machine and ice ele- vator as shown is desirable, especially as the power is at hand for operating the same. In smaller plants this may be dispensed with. The operation of the plant is as follows : Ice is fed to the ice crusher, which reduces it to about the size of hens' eggs; CROSS SECTION AT C-D OF FIG. 2. from the crusher the ice drops into a bucket elevator, which lifts it up above the tank containing the primary coils and drops it into the tank through a flexible spout. It will be noted that very little labor is necessary with this arrangement. As the ice falls :'nto the tank a small amount of salt is sprinkled in. This pro- duces a low temperature in the tank, which cools the chloride of calcium brine in the primary coils and causes a circulation as already described. The actual cooling of the storage rooms is 382 PRACTICAL COLD STORAGE accomplished by drawing the air in through small ducts on the sides of the rooms by means of the fan and causing it to pass over the secondary coils of the gravity brine system in coil room, where it is cooled; then forcing it from fan into large duct in center, where it is evenly distributed to the rooms. When neces- sary to heat the storage rooms, the return air to coil room is caused to circulate over the large, jacketed heater in ventilating room, or fresh air for ventilation may be drawn over heater for ventilating and heating at the same time. When weather condi- tions are right, a large volume of air from the outside may be forced into the storage rooms for the purpose of cooling the rooms. Many times greater cooling results may be secured in this way than by the opening of doors and windows, and the cold air is evenly distributed to the rooms so that no freezing or harm can result, as is possible to goods stored near open windows or doors on frosty nights. The estimated cost of complete apparatus, aside from the buildings, for a house the size shown, completely erected in place, is from $2,500.00 to $2,800.00. The plant described will maintain uniformly low tempera- tures at about the freezing point in the entire building during the cold weather when most of the nurserymen's products are stored, and in one- fourth of the house during the summer. The initial cost of the apparatus is not excessive, the cost of operation almost nominal and the results to be obtained positive. Only a moderate amount of refrigeration is required in storing nursery products, but when required, it is very important, and the cost is so small that it will soon pay for itself in saving of loss and perfection of results possible to obtain. In many cases the nurseryman is a fruit grower as well, and cold storage would be a good auxiliary to add for the purpose of taking care of the softer fruits tem- porarily and the hardy fruits for a longer term of storage. This description of a suitable plant for nurserymen is de- signed for northern locations where the nursery business has had greatest development. In the south or extreme west the mechanical systems of refrigeration would be best adapted; or in a large plant in the north. The other features of the plant would remain the same so far as construction, air circulation, etc., is concerned. FREEZING AND STORING FISH 383 CHAPTER XVIII. FREEZING AND STORING FISH.* IMPORTANCE AND GROWTH OF THE INDUSTRY. In the artificial freezing of fish and their subsequent reten- tion in cold storage is found one of the most recent methods of food preservations, originating about thirty-five years ago, and while it has acquired considerable importance in certain localities, its practical value is scarcely appreciated by the general public. It is applied in the various marketing centers of the United States, and to some extent in the countries of Europe and South America. Its greatest development and most extensive applica- tion exists along the great lakes, in freezing whitefish, trout, herring, pike, etc., about 7,000,000 pounds of which are frozen each year. On the Atlantic coast of the United States it is used in preserving bluefish, squeteague, mackerel, smelt, sturgeon, her- ring, etc., the trade in these "tailing on" or immediately following the season for fresh or green fish. On the Pacific coast large quantities of salmon and sturgeon are frozen and held in cold storage until shipped, the trade extending to all parts of America and northern Europe. At various points throughout the interior of the country there are cold storage houses where fishery prod- ucts are held awaiting demand from the consumers. In Europe there is comparatively little freezing of fish, although the process is applied very extensively to preserving beef, mutton, etc., and the markets of Hamburg and other continental cities receive an- nually several million pounds of frozen salmon from our Pacific coast. In England large fish freezers were erected several years ago at Grimsby and Hull, and trawlers are in some cases supplied with refrigerating plants where the fish are plunged alive into cold brine which freezes them solid. *By Charles H. Stevenson in Ice and Refrigeration , February, 1900. 384 PRACTICAL COLD STORAGE During warm weather the temperature of the fish storage room can never be kept below 32 ° F. by the use of ice alone. While a temperature of 32 ° F retards decomposition, the fish acquire a musty taste and loss of flavor, and eventually spoil. To entirely prevent decomposition the fish must be frozen imme- diately after capture, and then kept at a temperature of several degrees below freezing. The belief held by some persons that freezing destroys the flavor of fish is not well founded, the result depending more on its condition when the cold is applied and the manner of such application than upon the effect of the low tem- perature. Fish decreases less in value from freezing than meat does, but it is especially subject to two difficulties from which frozen meat is free ; first, the eye dries up and loses its shining appearance after considerable exposure to cold, and second, the skin, being less elastic than the texture of the fish, becomes hard and somewhat loose on the flesh. Frozen fish is not less whole- some than fish not so preserved. The chemical constituents are identical, except that the latter may contain more water, but the water derived from in jested fish has no greater food value than water taken as such. The principal objection to this form of preservation is the tendency to freeze fish in which decomposi- tion has already set in, and the prosperity of the industry requires that any attempt to freeze fish already slightly tainted should be discountenanced. When properly frozen and held for a reason- able period, the natural flavor of fish is not seriously affected and the market value approximates that of fish freshly caught. The process is of very great value to the fishermen supplying the fresh fish trade, since it prevents a glut on the market, and it is also of benefit to the consumer in enabling him to obtain almost any variety of fish in an approximately fresh condition throughout the year. DEVELOPMENT OF COLD STORAGE. The first practical device for the freezing and cold storage of fish was invented by Enoch Piper, of Camden, Me., to whom a patent was issued in 1861. His process, based on the well known fact that a composition of ice and salt produces a much lower temperature than ice alone, consisted in placing the fish on a rack in a box or room having double sides filled with non- FREEZING AND STORING FISH 385 conducting material, and metallic pans containing ice and salt were set over the fish, and the whole inclosed. The temperature in the room would soon fall to several degrees below the freezing point of water, and in about twenty-four hours the fish would be thoroughly frozen. The fish were then covered with a coating of ice by immersing them a few times in ice cold water, forming a coating about J/jj-inch in thickness, after which the fish were wrapped in cloth, and a second coating of ice applied. In some instances they were covered with a material somewhat like gutta percha, concerning which much secrecy was exercised. The fish were then packed closely in another room well insulated against the entrance of warmth, and in which were a number of perpendicular metallic tubes, several inches in diameter, filled with a mixture of ice and salt to keep the temperature below the freezing point. The process was also patented in the Dominion of Canada, and a plant was established at Bathurst, New Brunswick, in 1865, the output consisting almost entirely of salmon, a large proportion of which were imported into the United States. In order to hold the frozen fish in New York, while awaiting a market, Piper constructed a storage room in a shop on Beekman street, that being the first cold storage room for fish in the United States. The walls of the room were well insulated, and around the sides were two rows of zinc cylinders, ten inches in diameter at the top, and decreasing in size toward the bottom, connecting at the lower end with a drainage pipe. The cylinders were filled with a mixture of ice and salt, which was renewed whenever necessary. Whatever may have been the imperfections in his process of freezing, the system of storage was quite satisfactory, and differs little from that in use at the present time. Piper re- fused to sell rights to others for the use of his process, and after maintaining a monopoly of the business for three or four years his exclusive right to it was successfully contested by other fish dealers in New York, who applied it to storing other fish besides salmon. The principal objection to Piper's process is that the fish are not in contact with the freezing mixture during the opera- tion of freezing, and, consequently, too much time is required for them to become thoroughly frozen. Several devices have (85) 38ti PRACTICAL COLD STORAGE been used for overcoming this objection, among which are cover- ing the fish with thin sheet rubber or other waterproof material, and packing them in the mixture of ice and salt. The greatest improvement, and the one used almost ex- clusively when ice and salt form the freezing agency, originated FIG. I. — PANS OF FROZEN WHITEFISH, SHOWING ARRANGEMENT OF FISH IN THE PANS. — DAVIS SYSTEM. in 1868 with Mr. William Davis, of Detroit, Mich., the descrip- tion being as follows : Two thin sheet metal pans are made to slide one over the other, the object being to place the fish in one FREEZING AND STORING FISH 387 pan, slide the other pan vertically over it, and the box is then placed in direct contact with the freezing mixture. By having the box constructed in this manner, it is capable of being ex- panded or contracted to accommodate the size of whatever may be placed therein, and the top and bottom always be in contact with the articles to be frozen. After the fish are inclosed in the pans, the latter are placed in alternate layers with layers of the freezing mixture between and about them. When the fish are thoroughly frozen they are removed from the freezing pans and placed in a cold storage chamber at io° or 12° F. below freezing. As the trade developed the size of the storage rooms in- creased and improvements were adopted in the arrangement and form of the ice and salt receptacles, and in the method of handling the fish. But the freezing with pans immersed in ice and salt, as in the Davis process, and the subsequent storage in the manner used by Piper, continued without great modification until the introduction of mechanical refrigeration into the fishing trade in 1892. At that time ice and' salt freezers and storage rooms existed at nearly all the fishing ports on the great lakes ; eight or ten small ones were in New York City, and several were in use on the New England coast. Some of those on the great lakes were quite large, with storage capacity of 700 or 800 tons or more, and the aggregate capacity of all in the country approxi- mated 8,000 tons. Cold storage houses fitted with ammonia machines had been established at various places along the coast and in the interior during the ten or fifteen years preceding, and in these some frozen fish had been stored. But the first establishment using a refrigerating machine for freezing fish ex- clusively was erected at Sandusky, Ohio, in 1892. The method of freezing in these establishments differs from the ice and salt process in that the pans of fish are placed on and between tiers of pipes carrying cold brine or ammonia instead of being immersed in ice and salt. In the storage rooms less difference exists, coils of brine carrying pipes taking the place of the ice and salt re- ceptacles, the blocks of fish being removed from the pans and stored as in the older process. DESCRIPTION OF ICE AND SALT FREEZERS. The outfit of an ice and salt freezer consists principally of temporary stalls or bins where the fish are frozen, and insulating 388 PRACTICAL COLD STORAGE rooms where the frozen fish are stored at a low temperature. In addition to these there are ice houses, salt bins, freezing pans, and the various implements for the convenient prosecution of the business. The freezing bins are usually temporary struc- tures within the fish house, and are generally without insulation. The walls of the fish house may form the back, while loose boards are fitted in to form the sides and front as the bin is filled, in the manner hereafter described. A better way is to construct the bin with permanent sides and back four or five inches thick, fitted with some non-conductor, with double or matched floor, and with movable front boards. The storage rooms are commonly arranged in a series side by side and separated from each other by well insulated parti- tions the capacity of the rooms ranging from 25 to 250 tons each. The outer walls of these rooms, as well as the floors and ceilings, are well insulated, made usually of heavy matched boards, with interior packing of some non-conductor of heat, such as planing mill shavings, sawdust, pulverized charcoal, chopped straw, rock wool, slag wool, etc. Most of the walls are sixteen or eighteen inches thick, filled with planing mill shavings or sawdust, and in some freezers the damaging effect of rats is obviated by plac- ing linings of cement between the shavings and the board walls. Most of these loose materials have their economic drawbacks, chiefly because of their strong hygroscopic tendency, the material losing its insulating power and decaying, this decay also attack- ing the wood of the walls. Because of this, many of the storage rooms recently constructed are insulated by having the walls made up of a combination of rock or mineral wool, insulating paper, air spaces and inch boards. The sides, and in some cases the ends of the room, are lined with the ice and salt receivers, consisting of galvanized sheet iron tanks, eight or ten inches wide at the top, narrowing to three or four inches at the bottom, and placed about four inches from the wall in order to expose their entire surface to the air in the room. These tanks open at the top, which extends above the ceiling, so that they may be filled without opening the storage rooms. At the bottom is usually a galvanized iron gutter, into which the water resulting from the melting ice flows, whence it is conducted through the floor of the room by a short pipe, protected from FREEZING AND STORING FISH 389 the entrance of air at its lower end by a small drip cup, into which the brine falls and runs over at the top. The ice and salt tanks must be cleaned from time to time in order to rid them of dirt and sawdust. Their capacity should be in proportion to the size of the room and the excellence of the insulation, and they should be large enough to render it unnecessary to fill them oftener than once a day, even in the warmest weather. FREEZING BY MECHANICAL REFRIGERATION. In the freezing houses using mechanical refrigeration there is, as customary with cold storage houses used for other products, a machinery room containing the boilers, compression pump or absorption tank, according to the system employed, brine pump, etc. Apart from these, and within well insulated walls, are the cold rooms, of which there are two kinds, one for the freezing of fish and the other for their storage after being frozen, the capacity of the latter being usually much greater than that of the former. In the freezing room the circulating pipes containing the cooling material are one-half inch to two inches in diameter, and ar- ranged in shelves or nests with horizontal layers four or five inches, and sometimes ten inches apart, ranging from the floor to the ceiling, the entire room being occupied with these nests, except sufficient space for moving about. The temperature de- pends, of course, on the quantity of green fish and the progress of the freezing process ; but with direct expansion, or using brine made of chloride of calcium as the circulating medium, a tem- perature of — io° F., or less, is obtainable. In this room the fish are frozen, and then they are removed to the storage rooms. These are constructed similarly to the storage rooms in ice and salt freezing houses, the only difference being that brine carrying pipes are substituted for the ice and salt receptacles. The pipes in the storage rooms are usually larger, but are not so numerous as in the freezing room. They are arranged at the ceiling, and sometimes about the upper side walls also. In freezing fish, as in preserving most food products, close attention must be given to the economy of the process as well as to the excellence of the product, and the expense of the best proc- ess frequently prevents its use. Tex secure the best results, the stock to be frozen should be perfectly fresh and free from bruises 390 PRACTICAL COLD STORAGE and blood marks. It improves the appearance, and therefore increases the value, if the fish are graded according to size, but this is rarely done. All kinds of fish keep and look best when frozen just as they come from the water, with heads on and entrails in, and it is better that the fish be not eviscerated before freezing, except in case of very large fish, such as sturgeon. But since the freezers receive the surplus from the fresh fish trade, many have been already split and dressed. Generally, fish that are frozen with heads off and viscera removed are not strictly fresh, but this rule has several exceptions. Whether round or eviscerated, the fish are first washed by dumping them into a wash box or trough containing fresh cold water, which is frequently renewed, and stirring them about with an oar-shaped paddle or cloth swab, to remove the slime, blood, etc. Some freezers consider it inadvisable to wash flat fish, because of their being too thin. From the wash box the fish are removed by hand and placed in the pans in such a manner as to make a neat and corhpact package entirely filling the pan, so that the cover will come in contact with the upper surface of the fish. It is desirable, when the size of the fish so admits, that the bellies be placed upward, since that portion has greater ten- dency to decompose, and, as the cold passes down, this arrange- ment results in freezing the upper portion of the block first, and also in less compression of the soft portion of the fish by remov- ing the weight therefrom. It is also desirable to have the backs of the fish at the sides of the pan and the heads at the ends, so as to protect the blocks in handling, but this is by no means a uniform practice. In case the fish have been split and eviscerated it is desirable to place them slanting on the sides, but with backs up, so as to permit the moisture to run from the stomach cavity. Some freezers place herring and other small fish on their sides, two layers deep in the pans, while others place a bottom layer of three transverse rows, the end rows with the heads to the edge of the pan, and a top layer of two transverse rows laid in the two depressions formed between the bottom rows. In case of pike and some other dry fish a small quantity of water is sprinkled over them, since they do not ordinarily retain sufficient moisture to hold together when frozen, as is the case with most species. As soon as the pans have been filled and the covers FREEZING AND STORING FISH 391 fitted on they are placed in the sharp freezers, which have been described. In those houses using ice and salt as the freezing medium the arrangement of the ice, salt and fish pans is as follows : The ice, after being passed through a grinder, where it is crushed into small particles, is mixed with salt in the proportion of from eight to sixteen pounds of salt to one hundred pounds of ice. The mixing is most conveniently done by scattering salt over each shovelful of ice as the ice is shoveled from the grinder to a wheelbarrow. Many varieties of salt are used, most houses pre- ferring a coarse mined salt because of its cheapness. Others use finer salt because it comes into closer contact with the ice and results in a lower degree of cold and the more rapid freezing of the fish, although the mixture does not last as long. ^ The amount of ice and salt required in freezing a given quantity of fish depends principally on the fineness of the ma- terials and the proportions in which they are used, and to a less extent on the outside temperature, the amount of moisture in the atmosphere, the size of the pans and the manner in which the fish are placed therein. The finer the ice and salt, the quicker the freezing and the consumption of the ice. A larger proportion of salt results also in quicker freezing. The most economical quantities appear to be about eighty-five pounds of salt and 1,000 pounds of ice to each 1,000 pounds of fish, although some freezers use much more sait and less ice. Much larger quantities of ice and salt are required during warm weather, and more is neces- sarv also when the atmosphere is moist than when it is dry. Some of the ice and salt generally remains unmelted, and this may be used over again in connection with fresh materials, addi- tional salt being mixed with it ; and as it is weaker than new ice it should be used mainly at or near the bottom, the top of the pile taking care of the bottom, since the cold descends. In making the freezing pile, an even layer of ice and salt, about three or four inches deep, is placed at the bottom, on which is laid a tier or layer of pans filled with fish, about three inches of ice space intervening between the pans and the sides of the bin. This is followed successively by a layer of ice and salt about two or three inches deep, and a layer of pans, the surface .of each layer of ice being made even and smooth by means of a 392 PRACTICAL COLD STORAGE straight edge. Sideboards are placed as the height of the pile requires, and a wide board laid on the pile furnishes a walk for the workmen in placing the freezing mixture and the pans. Some freezers place the pans in double tiers between the layers of ice and salt, and in this case the thickness of the layers of freezing material must be increased. In some freezers a light sprinkling of salt is thrown on top of the pans as they are successively placed. The pile is built up as high as it is convenient for handling the pans of fish, which usually does not exceed six feet. A double quantity of the freezing material is put on top, and the whole should be covered with wood or canvas to exclude the air. The fish are usually frozen completely in about fifteen or eighteen hours, but they usually remain in the pile until the following morning, when they are ready to be placed in cold storage. METHOD OF STORING THE FROZEN FISH. Being moist, the fish are frozen solidly to each other and to the surfaces of the pans while in the sharp freezer. To remove them from the pan the latter is usually passed for a moment through cold water, which draws the frost sufficiently from the iron to allow the fish to be removed in a block without breaking apart. In one or two freezing houses the thawing of the fish from the sides of the pan is omitted, the cover being loosened and the block of fish removed by striking the pan at the ends and sides, after which the block of fish is dipped for a moment in cold water. Considerable moisture adheres to the fish from its being dipped in water, and this being frozen by the surplus cold forms a coat of ice about one-fiftieth inch thick, entirely surrounding the irregular block. The process of freezing dries the fish to some extent, the loss in weight amounting to about 2 per cent, but the ice coating adds about 4 per cent to the weight. After the coating of ice has been applied, the fish are passed to the cold storage room, where they are arranged in neat piles, the blocks being placed vertically in some instances ; but more frequently they are arranged horizontally in piles extending from the floor nearly to the ceiling. Strips two or three inches thick are laid on the floor to keep the fish slightly elevated, and allow the cold air to circulate underneath. FREEZING AND STORING FISH 393 The quantity of ice and salt required in the establishments which use those materials in the storage rooms is dependent on the outside temperature and the excellence of the wall insulation, and is independent of the amount of frozen fish in the room, requiring no more freezing material to keep fifty tons of frozen fish at an even temperature than to keep two tons in a room of equal size. With 16-inch or 18-inch walls, well insulated, it requires the melting of about forty pounds of ice per day for each ioo square feet of wall surface when the outside tempera- ture is 60° F., to maintain a temperature of 18° F. inside, this calculation leaving the opening of doors and the cooling of fresh material out of consideration. The temperature in the storage room should be constant, and about 16° or 18° F. is considered the most economical. Above 20° F. the fish are likely to turn yellow about the livers, a result generally attributed to the burst- ing of the "gall." The storage rooms should be free from moisture, since the latter offers a favorable place for the settlement and development of micro-organisms of all kinds, which tend to mold the fish. To reduce excessive moisture, a pan of unslaked lime, chloride of calcium or other hygroscopic agency, may be placed in the room, the material being renewed as exhausted. If the storage rooms are very moist, they should be dried out before storing fish in them, this being readily accomplished by using a small gas, coke or charcoal stove. The storage rooms cooled by refrigerat- ing machines may be dried by passing hot water through the pipes, which, of course, should, under no circumstances be done when there are fish in the rooms. In case of mold appearing on the fish, it might be well to try spraying them with a solution of formalin, consisting of ten parts of formalin and ninety parts of water, which should be used at the first sign of mold. DETERIORATION OF FISH AFTER FREEZING. All fish deteriorate to some extent in cold storage, depreciat- ing both in flavor and firmness. The amount of this decrease is dependent primarily on the condition of the fish before freez- ing and the care exercised in the process of freezing, and, sec- ondarily, on the length of time they remain in cold storage. The loss in quality during storage is due principally to evaporation, 394 PRACTICAL COLD STORAGE which begins as soon as the fish are placed in storage, and in- creases as the ice coating is sapped from the surface. Evaporation proceeds at very low temperatures, though not so rapidly as at higher ones ; even at a temperature of o° F. the evaporation during two or three months is considerable. The heavier the ice coating the less the evaporation ; but it is almost impracticable to entirely prevent it, and under ordinary condi- tions it amounts to about 5 per cent in weight in six months, but the loss in quality is greater than the loss in weight. The most practicable method of restricting evaporation, other than coating with ice, is to wrap the fish in waxed or parch- ment paper and place them in shipping boxes, whose length and width are slightly greater than the blocks and deep enough to contain four or five blocks, or 120 to 150 pounds of fish. Along the great lakes the most popular fish for cold storage are whitefish, lake trout, lake herring, blue pike, saugers, stur- geon, perch, wall eyed pike, grass pike, black bass, codfish and eels. In addition to these species, the great lakes freezers receive large quantities of blue fish and squeteague (sea trout) from the Atlantic. On the Atlantic coast bluefish, halibut, squeteague, sturgeon, mackerel, flat fish, cod, haddock, Spanish mackerel, striped bass, black bass, perch, eels, carp and pompano are frozen. Salmon, sturgeon and halibut are the principal species frozen on the Pacific coast. Some varieties of fish are so very delicate that it is not deemed profitable to freeze them, especially shad, but even these are frozen in small quantities. Oysters and clams should never be frozen, the best temperature for cold storage being 35 to 40° F., and when stored in good condition they will keep about six weeks. As an experiment they have been kept twelve weeks, but storage for that length of time is not advisable. Caviar also should never be frozen, but held at about 40° F. Scallops and frogs' legs, however, are frozen hard in tin buckets and stored at a temperature of 16° to 18° F. Sturgeon and other fish too large for the pans are frequently hung up in the storage rooms by large meat hooks, and when frozen are dipped in cold water and stored in piles. In some of the largest freezing houses on the Atlantic sea- board, which freeze and store fish as well as other food products, FREEZING AND STORING FISH 395 the fish to be frozen are simply hung up in the sharp freezer, the heads being forced on to the sharp ends of wire nails protruding from cross-laths arranged in series. After the fish are frozen they are removed and piled in storage rooms, where the tempera- ture is from 15" to 18 F. When the handling of fish is of minor importance compared with other food products, they are generally placed on slat-work shelves in either a special freezing room or in a storage room where the temperature is kept below 20 F., or they are retained in bulk in baskets, boxes or barrels in the same room. But these methods are not productive of results even approximating those in the great lakes freezers. The cost of cold storage and the deterioration in quality make it inadvisable to carry frozen fish more than nine or ten months, but sometimes the exigencies of trade result in carrying them two and even three years. In the latter case they are scarcely suitable for the fresh fish trade unless the very best of care has been exercised in the freezing and storage, and it is usually better to salt or smoke them. The rate of charges in those houses which make a business of freezing and storage for the general trade is usually from a half cent to one cent for freezing and storage during the first month, and about half of that rate for storage during each sub- sequent month, depending on the quantity of fish. However, the cost of running a first-class plant at its full capacity is probably less than one-third, or even one-fourth, of the minimum above quoted, since it costs no more to run a storage room full of fish than one-fifth full. 396 PRACTICAL COLD STORAGE CHAPTER XIX. COLD STORAGE OF FURS AND FABRICS. A NEW BRANCH OF THE COLD STORAGE INDUSTRY. The use of refrigeration for the protection of furs, fur and woolen garments, rugs, carpets, trophies, fine furniture, etc., against the ravages of moths or carpet beetles is comparatively recent, and prior to the year 1895 no business of consequence was done in this line. Now many of the larger household goods warehouses, and some of the regular cold storage houses, have rooms devoted to this purpose, and several large concerns, both in America and Europe, are operating refrigerating equipments exclusively for the preservation of furs and fabrics. The use of cold storage for this line of goods is not as yet fully or even moderately developed. The prejudice of furriers is largely responsible, and wherever the cold storage manager endeavors to obtain business in this line, he usually has a strug- gle with the furrier. The time honored method of caring for furs, etc., during the heated term, has been to periodically beat, brush, comb ov treat them with various chemicals or liquids for the purpose of destroying or preventing the hatching of the egg which produces the larva; of the destructive miller and beetle. These pests are very generally known as moths. The care of furs during the hot weather of summer has been one of the sources of the furrier's income during his dull season. Natur- ally, therefore, he looks upon any new method of protecting furs with suspicion and in an unfriendly light. In nearly every instance where the author has obtained the experience of warehousemen on this subject, the same conditions prevail. In some instances where cold storage is largely in use for this purpose, it has been introduced by interesting a promi- nent local furrier, and making concessions which would attract his business. This furnishes the cold storage warehouseman with a good reference. After acquiring such a customer, busi- COLD STORAGE OF FURS AND FABRICS 397 ness should be solicited by distributing attractive descriptive ad- vertising matter from house to house. A number of warehouses known to the author have secured their business almost wholly in this way, and without help of local furriers. It is only a question of time when the prejudice of furriers will be overcome, and they FIG. I. — COLD STORAGE ROOM FOR CARPETS, SHOWING PIPING. will become the heaviest customers of the cold storage house ; but, for the present, their preconceived ideas and fancied financial in- terests make them the competitors, to a great extent, of the cold storage house. Foot for foot, the storage of furs and fabrics pays better than any other class of goods, and cold storage houses located 398 PRACTICAL COLD STORAGE in or near the residence portion of cities, in latitudes where furs are worn, should make an effort to obtain this business. The detail of looking after it is considerable, but it works in nicely with other business. So far the business has been largely developed bv the household goods warehousemen, and at present FIG. 2. — COLD STORAGE ROOM FOR FABRICS. SHOWING PIPING. the largest and most successful businesses in this line are con- ducted by such houses, chiefly because these already have a clientage from whom to draw business, and are equipped with facilities for collecting and delivering goods. To the warehouse- man who handles both household goods in dry storage and per- ishable goods in cold storage, the setting aside of a room for COLD STORAGE OF FURS AND FABRICS 399 the purpose is a comparatively inexpensive experiment, and it may result in a good business. The largest and most successful houses handling these goods have fireproof buildings. The large value stored in a small space makes the fireproof building es- pecially adapted to this class of goods. The correct temperature for a fur and fabric room has not been accurately determined as yet. Rooms are in operation rang- ing in temperature from 15 to 40° F. It has been demon- strated that a temperature of 40 F will prevent the operation of FIG. 3. — COLD STORAGE ROOM FOR RUGS, SHOWING PIPING. damaging larvae, but does not destroy them. A safe working temperature for the cold room would be anywhere between 25° and 35" F., and it is believed that the latter temperature is amply low, if continuously maintained. Raw silk has been placed in cold storage for other reasons than to prevent the working of damaging moth. When stored at ordinary temperatures a loss of weight and lustre results, caused by the evaporation of the natural moisture and volatile matter contained in the silk. A temperature below 30° F. pre- vents the evaporation and maintains the lustre. Inferior grades 400 PRACTICAL COLD STORAGE are especially liable to damage when exposed on the shelves for a time and cold storage is necessary to a successful holding. Furs and fabrics should not be stored in a room with goods giving off moisture, as at times the moisture in such a room may be excessive and harm result. A room containing nothing but furs will be comparatively dry, because furs do not give off moisture, and the only source from which moisture may be added to the air of the room is by air leakage, opening doors, and the exhalation from persons working in the room. A well FIG. 4. — COLD STORAGE ROOM FOR LARGE RUGS. insulated fur room, protected by a properly designed air lock or corridor, is so dry that the pipes rarely show white, the coating of frost is so very light. It has been advanced as a theory that a very low temperature, like say zero or io° F. above, would be detrimental to the skins or leather of furs, causing them to dry out. Evaporation is caused by a low relative humidity, entirely independent of temperature, so this theory is not tenable. (See chapter on "Humidity.") The average humidity during winter, when furs are in use, is much lower in most localities where furs are worn than that of a cold storage room under ordinary con- COLD STORAGE OF FURS AND FABRICS 401 ditions. No data are at hand regarding the humidity at which fur rooms should be carried, but it is no doubt lower than for goods which throw off moisture; that is, the room should be dryer. It may happen that .furs removed from a refrigerated room and taken into a comparatively warm atmosphere will show dampness on their outer surfaces. This is not from any fault of the storage room, but because the moisture is condensed from the warm air upon the cold surface of the goods. This may be avoided by packing the goods inside the cold storage FIG. 5- — COLD STORAGE ROOM FOR GARMENTS. room in tight boxes before delivery, so that the goods will be warmed slowly and condensation prevented. If furs and fabrics are kept in a room by themselves, no harm will result from the moisture, unless conditions are radically wrong. If, when re- moved from storage, goods show a condensation of moisture, they should be thoroughly aired until dry before delivering, by placing where a gentle current of air will flow over them, as cus- tomers may think the moisture was caused by some defect in the system of cold storage. (26) 402 PRACTICAL COLD STORAGE The forced air circulation system is particularly applicable to the storage of furs and fabrics, and it is recommended, not especially as a matter of purifying the rooms or producing greatly improved conditions, but as a means of avoiding the use of cooling pipes, placed directly in the rooms. Pipe coils on the walls or ceilings of a room may drip at times and cause a spattering of water, which will damage the goods. Space will also be saved, which is an important item, especially in expen- sive fireproof warehouses. The accompanying illustrations of rooms used for fur storage show clearly the large space occupied / /mM//////////////////////////////////////M/^ J //////////////////////////W< FIG. 6- -AUTHORS DIAGRAM, SHOWING DUCTS FOR AIR CIRCULATION IN FUR COLD STORAGE ROOMS. by piping. It is not only the loss of space actually occupied by the pipes, but also that the goods must be stored at a safe dis- tance from them. Thoroughly distributed circulation of air is not essential when using the forced circulation system for furs ; all that is necessary is a distribution of air which will produce uniform temperatures. A cross-section of the ducts arranged in a fur room designed by the author is shown in diagram. The perforations in these ducts are on the sides of the flow and re- turn ducts. No marked difference in temperature can be noted in different parts of the room when the fan is kept in continuous operation. This arrangement of air distribution is not recom- COLD STORAGE OF FURS AND FABRICS 403 mended for any goods which throw off moisture, but is sufficient for furs and fabrics. The first rooms to be used exclusively for the storage of furs and fabrics were equipped with brine piping directly in the room, and such an arrangement is still largely in use, but the forced circulation or indirect system outlined above is rapidly coming into use. The ventilation of fur rooms may be easily accomplished; and while not absolutely necessary to the welfare of the goods, FIG. 7. — COLD STORAGE ROOM FOR FURS, SHOWING PIPING. it is much better to have a nice sweet smelling room to show prospective customers than one which has the lifeless and impure atmosphere encountered in some fur rooms. The warm weather ventilating system invented by the author for use in summer is desirable at frequent intervals. (See chapter on "Ventilation.") At one of the houses designed by the author a quantity of cloth- ing containing moth balls was received, and the fact was not discovered until the room was well scented. A few hours' opera- 404 PRACTICAL COLD STORAGE tion of the warm weather ventilating system was sufficient to sweeten the air of the room perfectly. The rooms may be blown out and thoroughly ventilated by forcing in fresh cold air from the outside by using the cold weather ventilator in winter. One of the first difficulties of the cold storage manager is to educate his customers to do away entirely with the use of moth balls, camphor balls, tar camphor, carbolic camphor, pow- ders, tar paper or any of the ill smelling trash of various kinds FIG. 8. — COLD STORAGE ROOM FOR GARMENTS, SHOWING PIPING. which has for years been used to keep out the damaging moths. Some warehousemen have also been troubled by the stable odor from robes and coachmen's garments. Goods received containing these objectionable odors should be carefully aired for some days before placing in the cold storage room. If the odors cannot be eradicated, the goods must be isolated in a room by themselves, or rejected for storage and returned to the owners. It should be the warehouseman's study to return goods in as good or better COLD STORAGE OF FURS AND FABRICS 405 condition than when received. To this end, all objectionable goods must be excluded from the storage rooms. The services of an expert furrier are provided in some cases, and where the volume of business is sufficient, one may be regularly employed. Any bright young man may be trained to inspect furs on arrival at the storage house. Any blemishes or imperfections should be noted on the receipt given to the cus- tomer as a protection to the warehouseman. All furs should be carefully beaten, dusted and aired before placing in the refrig- erated rooms, and properly placed or stored to keep them in the best possible condition. Trophies like stuffed animals, heads, skins, etc., are best hung or laid on racks. The best method of storing coats, cloaks, etc., is to hang them on forms or shoulder stretchers to preserve the shape and hang of the garment. If any metal hooks with shoulders are used they should be wrapped with tissue paper to prevent discoloring light colored furs or garments. The forms are suspended from racks, and the whole covered by a piece of heavy unbleached sheeting. This arrangement is plainly shown in the accompanying view of a cold storage room (Fig. 8). The illustrations (Figs, i to 9) also show the method of storing fur rugs, stuffed heads, carpets, trunks, etc. In some cases each individual garment is encased in a separate cloth cover. Sepa- rate closets are sometimes provided for the use of single indi- viduals, furriers and large customers, or for the storage of especially valuable garments, the keys to which may be carried by the customer. Such closets are usually made of slat or open wire work, to allow of a free circulation of air. A few of the advantages of refrigeration for the protection of furs and fabrics are here concisely stated for the benefit of those preparing printed matter for distribution : Cold is instrumental in the production of furs, and it is as necessary to their preservation. Cold develops and enriches the fur when on the animal's back and preserves its color and gloss • when manufactured into useful coverings. Cold storing is like putting the fur back into its native element. Cold prolongs the life of the fur by retaining the natural oils, which are evaporated by the hot, dry air of summer. Not only is the appearance of the fur improved, but the flexibility and softness of the leather which supports it are retained. Carpets, rugs and other woolens lose color and life in the hot sum- mer air. A cold atmosphere revives the colors and rejuvenates the fiber. 406 PRACTICAL COLD STORAGE The wear and tear on furs, carpets and rugs by excessive beating is entirely eliminated. Garments stored on forms in refrigerated rooms are ready for imme- diate use; in fact, can be removed from cold storage, worn for a single night, and returned. Curtains or draperies may be suspended from racks, avoiding damage from folds. Furriers who have used the system heartily indorse it. Obnoxious odors from use of moth preventives are avoided. Cold storage rooms are dust proof. Cold storage gives absolute security against moth. The usual storage rates for fur and fabric cold storage are given below. The prices are in some cases less, in fact, some- times only one-half those given. Each warehouseman must be governed by local conditions and competition, and in most cases the charges made by the furrier under the old method must be approximately met. A furrier's charges nearly always in- clude a guarantee against fire and moth. SEASON RATES ON FURS. Muffs $0.75 l° $i-°o Boas, caps or gloves 75 to i.oo Collarettes i.oo to 1.50 Capes not exceeding 20 'in. in length 1.00 to 1.50 Capes or sacques not exceeding 24 in. in length 1.00 to 1.50 Capes or sacques not exceeding 28 in. in length 1.50 to 2.00 Capes or sacques not exceeding 36 in. in length 2.00 to 2.50 Garments', such as dolmans, long sacques, etc 1.50 to 2.50 Overcoats, etc., not exceeding 40 in. in length 1.50 to 2.50 Garments exceeding 40 in. in length 2.00 to 3.00 Lap robes 1.50 to 2.50 Rugs, according to size 1.00 and up Stuffed animals, birds, mounted heads, etc 1.00 and up Monthly rate, one-third of season raies. Season, nine months. SEASON RATES ON WOOLENS, ETC. Woolen garments stored in same manner as fur garments', two-thirds of fur rates. Blankets, clothing or other garments stored in trunks or boxes, rate of seven cents per cubic foot per month, or fifty cents per cubic foot per season of nine months. Carpets and rugs not in boxes or trunks, four cents per cubic foot per month. Suits and dress suits, $1.50 per season. Furniture, forty cents to sixty cents per cubic foot per season. Monthly rate, one-third of season rate. Season, nine months. Some warehouses make the season only six months, but the usual season is nine months, and in most cases is figured to end January 1. Goods carried beyond January 1 are usually charged for at a short season (/'. c, January 1 to April 1) rate, at one- COLD STORAGE OF FURS AND FABRICS 407 third the long season rate. It is customary for warehousemen to make a rate which insures against fire, moth and theft, although this is by no means a universal rule. When so done the usual rate is i per cent per season on valuation, insurance rate to govern to some extent. The form of warehouse receipt here shown has been found in practice to answer the purpose for furs, etc., very well, but is subject to many limitations and modifications. The words "Not negotiable" should be printed or stamped across the face of the receipt. It need not necessarily take this form, but should in- clude the items mentioned and should read somewhat as follows : TWENTY-FOUR HOURS' NOTICE REQUIRED FOR WITHDRAWALS. NEW YORK FUR AND FABRIC STORAGE CO. ioo Main Street. No ' New York, 10.04. RECEIVED for the account of from (contents' of packages unknown), to be stored in cold storage, for which the sum of dollars paid to this com- pany for storage from the date hereof until The responsibility of the company for any piece or package, or the contents thereof, is limited to the sum of one hundred dollars, unless the value thereof is made known at the time of storing, and receipted for in the schedule. An additional charge will be made for a higher valuation. In consideration of the additional sum of dollars, the said New York Fur and Fabric Storage Co. agrees to protect the said articles from loss or damage by moths, fire and theft. Should the above goods be withdrawn before the expiration of the above term of storage, no portion of the charge shall be remitted, and, if con- tinued longer, it shall be deemed a renewal under the same conditions, for which a like rate shall be chargeable. The said goods' are hereby valued, for the purpose of insurance, at the sum of dollars. When the property covered by this icccipt is withdrawn, this receipt should be surrendered to the company. , Supt. This chapter would not be complete without the addition of an extract from the article on the "Cold Storage for Fabrics," by Dr. Albert M. Read, of the American Security and Trust Co., Washington, D. C, published in full in the June, 1897, issue of Ice and Refrigeration. Dr. Read has taken up the subject and handled it in a masterly and exhaustive way. Credit is also 408 PRACTICAL COLD STORAGE due to Walter C. Reid, of the Lincoln Safe Deposit Co., New York, and Albert S. Brinkerhoff, of the Utica Cold Storage and Warehouse Co., Utica, N. Y., for assistance in securing much of the information contained in the foregoing. Following is a portion of Dr. Read's article, referred to : COLD STORAGE FOR FABRICS. In order to conduct our business intelligently, it became necessary to ascertain the effect of low temperatures upon the moth and beetle FIG. g. — COLD STORAGE ROOM FOR CARPETS, SHOWING PIPING. in the various forms of egg, larvae and perfected ins'ect. We, therefore, had a small room fitted with brine pipes, divided into several sections by stop-cocks, so that the temperature could be controlled to within about 5°, and began operation at from 20° to 25° F. Wh'en we thought we had exhausted the subject at these temperatures, we took the next in order, from 25° to 30° F, and progressed in this manner upward until the tem- peratures of from 50° to 55° F. were reached. Each of these tests neces- sarily consumed considerable time, the series having occupied the full period of two years. Early in the first year, however, we learned that the line of safety lay somewhat higher than the freezing point (32°), and our plant was run for the balance of the season at that temperature. COLD STORAGE OF FURS AND FABRICS 409 The Egg— It is probable tbat the egg of the moth and beetle requires a temperature somewhat higher than 55 F. for hatching. I say probably, because, owing to the difficulty of obtaining the eggs, my experiments on them havcjiot been sufficiently numerous to allow'of positive conclusions, although those that have been made point strongly to the possibility stated. The Larvae. — The larval condition is the one in which all the damage to fabric is done by the insects in question. In passing from the egg through this condition to the perfected insect, the fiber of the wool, fur, etc., is eaten by the larva: of both the moth and the beetle for the grease and animal juices in it, these constituting the principal source of food, and by the larva of the moth for material out of which to spin the web that constitutes a large proportion of the cocoon used for its protection. In the larval state it was found that any temperature lower than 45° F. was sufficient to keep the insect from doing damage to fabric, although at that temperature, and at a temperature as low as 42 F., there was slow and sluggish movement of the animal. At temperatures below 40 F. movement was suspended, and the larva became dormant. At tempera- tures above 45 F. the movements' of the larva became active, and it began to work upon the fabric, the amount of this work and the .quickness of movement increasing with each degree of temperature up to 55° F., when the normal condition of activity appeared to be reached. The Perfected Insect. — The miller and beetle, when subjected to temperatures below 32° F.. were soon killed, as they were also after a longer time at all temperatures between that and 40° F. At temperatures between 32° and 40 F., 'however, when the insects were placed in the center of a roll of heavy woolen rugs, they appeared to enjoy an immunity from death for several weeks, although during this' period they were entirely dormant. It will be seen from the above that the investigations made have quite conclusively proven that cold storage rooms for the preservation of furs and fabrics from the ravages of moth and beetle may be kept at a temperature as high as 40° F. with perfect safety, so far as these insects are concerned. There may, in some plants, however, be trouble . from the drip from the cooling pipes of the storage room at this temperature, which will, of course, be very objectionable, and should be obviated by a slight lowering of the temperature of the room. We have run our rooms at temperatures varying from 35 to 40 F. without trouble in this regard. In the course of the investigation some matters of interest in con- nection with the effect of cold upon these insects came to my notice. As these may prove of value in the future, I will state them in a few words. It was found that the larvae of both the moth and the beetle had the power of resisting temperatures as low as 18° F. for a long period without apparent harm, and that they came out of the dormant condition super- induced by the low temperature in the same physical condition as' when they entered it. and apparently took up their natural avocation at the precise point where it was interrupted. When these larvae were alternately exposed to low and higher degrees of temperature, so that they passed from the dormant to the active condition and back again several times in succession, their power of resistance was' considerably lessened, and they died much sooner th'an when kept dormant in a low temperature continuously. This would indicate that a winter, during which short periods of cold are followed by similar periods of warm weather, would he followed by a summer of decreased insect life. 410 PRACTICAL COLD STORAGE CHAPTER XX. KEEPING COLD STORES CLEAN. CARE OF COLD STORAGE ROOMS WHEN EMPTY. The care of cold storage rooms during periods of idleness, or when no goods are in storage, is of the greatest importance for the reason that good results in storage of goods depend largely on the condition of the storage room. With this fact in mind the author sent out a circular letter of inquiry to a number of cold storage warehousemen containing a list of questions which embrace the subject of whitewashing; whether it should be done by hand or machine ; whether any other preparation is as good as whitewash ; whether it would properly purify rooms for the storage of such goods as eggs after storing apples or other fruits ; whether it is necessary to whitewash each year and also in regard to painting, at the time of whitewashing, the pipes or refrigerating surfaces which cool the room. Questions were also asked in regard to the methods of preparing whitewash and whether means of ventilating are provided at the time of white- washing. Further information of a general character was so- licited. The number of replies received was rather disappointing, but some of the more careful and conscientious cold storage men gave detailed and very full information. It is evident from a majority of the answers received that comparatively little atten- tion is given to the cold storage rooms when they do not contain goods. Cold storage rooms need as careful attention, although in a different way, when they do not contain goods, as when goods are stored therein. When the flow of refrigerating me- dium (usually ammonia or brine) is shut off at a time when there is frost on the pipes, this frost will evaporate in the form of air moisture, even though it does not actually melt, and cause the air of the room to become damp. Dampness with a compara- tively high temperature will in time cause a growth of mold and KEEPING COLD STORES CLEAN 411 a musty condition of the room. Systematic whitewashing with ventilation will kill this growth of mold, but it is much better to prevent a trouble of this kind than to overcome it after it has obtained a foothold. As soon as the goods are removed from cold storage rooms the frost on cooling pipes should be removed and taken out of the room. If the fan system of air circulation is employed, with the coils all located in a coil room or bunker, this is a comparatively easy matter to attend to. Where the pipes are directly in the room, the resulting slop will necessarily cause the floor and walls to become damp to a greater or less extent. Moisture on floors of cold storage rooms should be taken up by throwing clown dry sawdust or air slaked lime. It should be removed at once and not allowed to soak into the floor lining or insulation. A few barrels of dry sawdust should be on hand at all times for the purpose of soaking up melting frost or possible leakage from any cause. With the coil room and fan system the floor of coil room is usually water tight and properly connected with out- let to drain system so that damage to insulation cannot occur in this way. After removing the frost from refrigerating pipes, meas- ures- should be taken to keep the rooms dry and pure. This may be done by exposing a quantity of quicklime in the room. It may be placed on the floor, but should not be placed on any wet spots unless it has already been air slaked and is in powdered form. It might under some circumstances cause the starting of a fire from the heat of slaking. Chloride of calcium placed on trays or pans or supported on a screen shelf above a water-tight pan, as illustrated in the chapter on "Uses of Chloride of Cal- cium," may be used to good advantage. Where the coil room and fan system are in use, chloride of calcium may be supported in the coil room as in the author's patented chloride of calcium process, or in any other suitable way, and by operating the fan a short time at intervals the room may be kept in a pure and dry state. During cool or cold weather it is a good plan to allow the air to blow through the rooms when it is dry outside and about the same or a little lower than the temperature of the room. What is still better is the cold weather ventilating system, which is described in the chapter on "Ventilation." With this sys- 412 PRACTICAL COLD STORAGE tern fresh air ma)' be taken from outside the cold storage building and forced into the room in large quantities and the foul air from the room is allowed to escape through a suitable vent. The in- coming air may be forced directly into the room without heating, or it may be heated to any required temperature by passing it over a steam coil or jacketed heater. A few words in regard to the proper preparation of new cold storage buildings for the receiving of goods may not be out of place here. In the finishing up of a cold storage building it very often occurs that the work has to be rushed and enough time is not allowed for the proper whitewashing of the wood lining or interior surfaces of the room. This situation demands care and rapid work and advantage must be taken of all opportunities for whitewashing the rooms as fast as they are ready or as soon as a portion of their surfaces is ready. Keep men at work whitewashing following up the carpenters. By keeping the doors open and using the ventilating system intelli- gently, if one is installed, some of the rooms may be ready to receive goods as soon as the refrigerating equipment is ready to supply refrigeration. If no other means of properly drying are at hand, use chloride of calcium as illustrated in chapter referred to. In whitewashing cold storage rooms for the first time, it is advisable to apply first a thin coat of whitewash so that it may penetrate the wood as much as possible. It will also make a better ground for the second coat. The second coat may be somewhat thicker and should not be applied until the first coat is thoroughly dry. WHITEWASHING AND MAKING WHITEWASH. The proper drying out of whitewash in cold storage rooms is a difficult matter, owing to the inclosed nature of the rooms, which are usually provided with but one opening, also to the low outside and inside temperatures which usually prevail at the time of whitewashing. The cold weather ventilating system, already referred to, is of great assistance at such a time. By applying heat to the rooms and allowing the cold, moist air to escape as the dry, warm air is forced in, the whitewash may be dried very thoroughly. It is customary in some plants, especially in the larger cities where some of the rooms are in service during KEEPING COLD STORES CLEAN 413 the greater part or all of the year, to dry out the rooms by placing a "salamander," or sheet iron heater for burning coke or char- coal, in the room. This is not a very scientific nor. practical method, as the moisture driven out of the room in which the salamander is placed is conveyed to other rooms of the house or into the, corridor to some extent ; besides this, the salamander will dry out only a portion of the room at .a time. The gas gen j erated is also very objectionable and even dangerous to persons working in the room. In using a salamander it is best to light the fire and allow it to get well started before taking into the storage room. In this way a large part of the gas is avoided. For the most nearly perfect job of whitewashing from five to eight days are required to dry thoroughly. If the whitewash dries rapidly, as it may when a salamander is used, it will flake off and not be permanent. On the other hand, if it does not dry within a reasonable length of time, the water in same will soak into the wood and, in finally drying, the whitewash will have a dark or mottled appearance. Rapid drying, therefore, should be avoided as well as slow drying. The importance of attending to the matter of whitewashing in new houses which are rushed to completion can not be too strongly dwelt upon. The author has repeatedly come in contact with this situation and much time and effort have been expended by him in trying to get whitewashing properly done and at the right time. Those new to the business do not appreciate the importance of whitewashing and the necessity of looking after it carefully. Very bad results have in numerous cases followed the careless daubing on of whitewash, and allowing it to dry at its own pleasure. In some cases butter has been very strongly flavored in a way which could not be accounted for; again, eggs are damaged, and other goods to a greater or less extent, de- pending on their sensitiveness. If whitewash is plastered on the walls too thick and does not dry, the water contained therein penetrates the wood and may cause a fermentation, which leads to a peculiar bitter or strong smell in the room, which in turn will flavor the goods. If the case is an aggravated or serious one, mold will develop, and the serious nature of this trouble is too well understood to need description. Whitewashing should be done in the winter or during weather when the air is about 4U PRACTICAL COLD STORAGE as cold or colder outside than inside the storage rooms. It is then much easier to get the rooms dry. Bad effects have followed whitewashing during warm weather, because it is so difficult to get the rooms to dry properly. It is a popular idea, and yet entirely wrong, that most any- body can prepare and apply whitewash. Of those who think they know how to whitewash, probably not one in ten knows how to slake the lime. This should be done in one of two ways, either of which is good. The author recommends the following : Take one-half bushel of lime and place it in a half-barrel (an oil bar- rel or vinegar barrel which has been cut down makes a good utensil for this purpose) ; pour on a small quantity of boiling water, barely sufficient to cover the lumps of lime ; keep the lime well stirred clear to the bottom (a piece of one-inch gas pipe about five or six feet long is the best stirring stick). In case the lime is very quick, it should require two persons to slake the lime, one to pour on the water as needed and one to stir. The stirring should be kept up continuously from the time the lime begins to slake until it is reduced to a paste, and water should be added as fast as the lime slakes, so as to keep it at a rather thin, pasty con- sistency. It is very common to see lime placed in a barrel and water turned on and the lime allowed to slake itself. The result is that the whitewash is full of small pieces or lumps which are not slaked, but are burned as the result of water not coming in contact with the lime at the right time. It is not absolutely neces- sary that boiling water should be used, but unless the lime is quite quick, it facilitates the operation and results in more thor- ough slaking. Another method which may be employed is to place the lump lime on a cement floor and sprinkle water on slowly as the lime slakes. If this is handled carefully and at- tended to the result will be a finely-powdered slaked lime, which may be mixed with water to a proper consistency. The author does not recommend this method as compared to the one first described, as it is slower and there is much more danger of burn- ing the iime and causing the whitewash to be lumpy. A large number of those who replied to the circular letter of inquiry are using the Government formula for making white- wash, but one of the ingredients of this formula is rice boiled to a thin paste, which makes it seem difficult to the average per- KEEPING COLD STORES CLEAN 415 son, and, further than this, the author does not believe in using any organic substance in preparing whitewash. For those who prefer the Government formula it is here given : Slake half a bushel of quick lime with boiling water, keep it covered during the process. Strain it and add a peck of salt dissolved in warm water, three pounds of ground rice put into boiling water and boiled to a thin paste, half a pound of powdered Spanish whiting, a pound of clean glue, dissolved in warm water ; mix these well together and let the mix- ture stand for several days. Keep the wash thus prepared in a kettle or portable furnace and put it on as hot as' possible with either painters' or whitewash brushes. It is better to use the mineral substances, and the following has given good satisfaction under most circumstances : One- half bushel of lime, slaked with hot water, as previously de- scribed. When the lime is thoroughly slaked, add one peck of salt. It will be necessary to add more water as the salt is added, in order to keep the whitewash at the proper consistency ; or the salt may be dissolved separately in as small an amount of hot water as will absorb it readily. The proper consistency for whitewash is a thin paste and it may be tempered as it is used. To each twelve-quart pail of whitewash, composed of lime and salt as above, add a good, fair handful of Portland cement and about a teaspoonful of ultramarine blue. The cement and blue should be added only as the wash is being used and should be thoroughly stirred into the whitewash ; otherwise, when applied, it will be streaked. Cement is used for the purpose of giving the whitewash a better setting property so as to make it ad- here better to the surface to which it is applied. The ultramarine blue is used simply to counteract the brownish color of the Port- land cement. If white hydraulic cement is obtainable, it is better to use than Portland cement, and in this case the ultramarine blue may be dispensed with. It is, however, best to use a small amount, sav half a teaspoonful to the pail, as a whiter surface results. The wash should be strained through a fine wire-cloth strainer before using, to remove the lumps if there are any present. WHITEWASHING MACHINES. The advisability of using whitewashing machines or spray- ing pumps in cold storage work has been an open question for some time. Of the replies received, about one-half recommend 416 PRACTICAL COLD STORAGE the use of the machine. Some say the machine will do the best work, but this is not the author's experience. There are some situations where the machine is a decided advantage ; for in- stance, on overhead work, between open joists, or any surface which is difficult to get at with a brush. It is hardly possible to get as smooth and even a job with the machine as it is by hand, and, besides, a machine will necessarily put a good deal more whitewash on a given amount of surface than is put on with brushes. This is objectionable, for the reason that a heavy bed of whitewash on drying will flake off much more quickly. In some cases, those who use a machine go over it with a brush while still green in order to make it smooth and even. Another ob- jection to a machine is that it will cause a mist in the air and the whitewash will spatter over any object in the room. A room must be entirely empty in order to use a machine. It should not, of course, be inferred that it would be practicable to whitewash a room while goods are stored in same, but it is necessary to clean a room out of everything that is liable to be injured by the whitewash in order to use a machine. The spray is also verv uncomfortable for the operator. A moderately thin coat of white- wash on old work is as good for purifying purposes as a thick one ; and for this reason handwork is to be preferred to machine, as much less material may be applied. The more whitewash put on the more water to be gotten rid of in some wav, and if the water is not removed promptly very bad effects may result, as already noted in discussing the drying out of cold storage rooms after whitewashing. The author's impression is strongly in favor of hand-work, but it is not a desirable job for the man who has to do the work. It is probable for this reason that the machines are gaining head- way. They have also been perfected to quite an extent during the past few years. There are a good many different makes of first-class machines on the market. The same machine that fruit growers use for spraying trees is available for whitewashing and the same machine is commonly sold for both purposes. Good work in whitewashing should look well, be perfectly white or nearly so, should be hard and not liable to flake off or dust off onto the hands or clothing, and should have complete disinfecting and germ-killing properties. The slaking of the lime KEEPING COLD STORES CLEAN 417 is the most important part of the operation and the success of same depends upon the care and attention given. Too much care can not be given to this detail, and cold storage men should see to it that whoever has this in charge looks after same conscien- tiously, Lime that is burned or drowned in slaking is not firm in texture when applied and is not as disinfecting nor fireproof as it should be. PAINT FOR ROOMS AND PIPING. There are many good cold-water paints on the market under various names which are advisable in some places for which whitewash is not well adapted, and many use them for all interior surfaces. For butcher's boxes or retail coolers especially they are preferred to whitewash, for the reason that they will not flake off readily. It is also good for doors and corridors of cold storage houses. Most of these cold-water paints are composed of secret ingredients, and some contain organic substances like glue, which makes their use inadvisable for cold storage purposes, except in special situations. Shellac is also largely in use for cold storage rooms, but it has no disinfecting or cleansing properties like whitewash. It makes a beautiful finish where the lumber in use has a good natural grain. Shellac has the advantage of being waterproof, and therefore walls may be easily washed at any time. It is, perhaps, unnecessary to state that any oil paint, or any other preparation with strong odor, has no place about the cold storage rooms or the corridors or other approaches thereto. In connection with the whitewashing of rooms and their care during periods of idleness, it has seemed proper to take up the cleaning and painting of the pipes or refrigerating surfaces which cool the room. The answers to the questions covering this subject indicate that it is not customary among cold storage men to paint their pipes after they are once installed, and this is strictly in line with the author's ideas and experience on the subject. There are two good reasons why the painting of pipes is not advisable after they are once put in place in the cold storage plant ; first, it does not pay ; second, it is dangerous. It does not pav, because after the pipes are once put in place a good job of painting cannot be done unless the coils are entirely removed (27) 418 PRACTICAL COLD STORAGE from their supports so that they can be painted on both sides. The labor involved in removing the refrigerant, taking down the pipes, cleaning them and applying the paint is considerable, and the cost of the paint is no insignificant item. A good paint put on the pipes before they are set up in the cold storage house will protect them fairly for a period of from two to three years, more or less. Before the coils are set in place it is comparatively easy to paint them and it is recommended that coils should be painted when new. It is especially desirable to paint them at this time, as the pipes are clean and free from scale or rust. After the pipes become rusty from service, it is almost impossible to get them sufficiently clean so that the paint will adhere properly. Considering the low price of pipe and its comparatively long life when used with ammonia or chloride of calcium brine, it does not seem to warrant the expense. It is dangerous to paint pipes in a cold storage room for the reason that no paint known to the author is non-odorous or anywhere near it. The pipes should, therefore, be removed from the rooms for painting and allowed to dry and deodorize before they are returned to the cold storage room. This, however, is rather impracticable and it adds to the expense. For painting pipes, various preparations have been used with more or less success. There are a number of patented and pro- prietary preparations on the market which are good and are sold at a reasonable price. Red lead and boiled oil is also an old stand-by for. this purpose, but it is much more expensive than some of the preparations above mentioned. Boiled linseed oil without any pigment as a coating for refrigerating surfaces will give. good protection from rust for a limited time, but the com- mercially prepared products will be found superior though some- what more expensive. SHIPPING PERISHABLE PRODUCTS 419 CHAPTER XXL SHIPPING PERISHABLE PRODUCTS.* PROTECTION FROM INJURIOUS TEMPERATURES. The information following is largely a compilation of the opinions of farmers, merchants and shippers in all parts of the country, which were received in reply to a circular letter sent out by the United States Weather Bureau. The principal kinds of goods which are considered perishable, and for which protection from excessive heat or cold is necessary are: All fruits and vegetables, milk, dairy products, fresh meats, poultry, game, fish, oysters, clams, canned fruits and vegetables, and most bottled goods. In the transportation of perishable freight there are three primal objects to be attained : i. — The protection of the shipment from frost or excessive cold. 2. — The protection of the same from excessive heat. 3. — The circulation of air through the car, so as to carry off the gases generated by some classes of this freight. [It is not plain how a circulation of air will carry off gases from goods. Probably what is meant is to call attention to the importance of air circulation to purify the air and maintain uniform temperature. See chapter on "Air Circulation."] The degree of cold to which perishable goods may be sub- jected without injury varies greatly with different commodities, and depends somewhat on the time the shipment will be on the road, its condition when shipped, whether it is kept continually in motion, and also on whether it is unloaded immediately upon arrival at its destination, or allowed to stand some time. The direction of shipment, whether toward a cold area or away from it, should also be considered. *Abstracted from Farmers' Bulletin No. 125, United States Department of Agricult- ure. 420 PRACTICAL COLD STORAGE CARS, APPLIANCES AND METHODS OF SHIPPING. Precautions taken in shipping to protect from cold are pack- ing in paper, straw or sawdust, ■ boxing, barreling with paper lining, shipping in paper lined cars, refrigerator cars, and cars heated by steam, stoves and salamanders. Shippers and agents concur in the statement that danger in transportation by freezing can be practically eliminated by the shipment of produce by modern methods; the lined car suffices in spring and autumn, and usually during winter, while in ex- tremely cold weather specially built cars are used. In ordinary freight cars perishable goods can be shipped with safety with the outside temperature at 20° F., and in refrig- erator cars at 10°. In the latter these goods may be safely shipped with an outside temperature of from zero to io° below, if the car is first heated, and at the end of the journey the goods are immediately taken into a warm place without being carted any great distance. [Any statement cannot be as positive as this and be accurate when applied to so varying a subject as shipping of perishable goods. The protection of food products in shipment during extreme cold weather depends on several things with a great variation of conditions. Fully as much depends on the tempera- ture of the goods themselves as on the temperature of the car and the use of insulating substances for packing the goods or the use of an insulated car. Take as an example the shipping of eggs : If loaded into a good refrigerator car at a temperature of 30° F. (as when loading from the cold storage room) no amount of protection or the use of an extra well insulated car will prevent freezing if on the road for several days with an outside temperature below zero. On the other hand, if started at a temperature of from 45 ° to 50° F. a moderate protection will suffice, and the regular refrigerator car will take them through safely.] To protect goods shipped in an ordinary car, the sides of the car should be protected by heavy paper tacked to the wall, and by the addition of an inner board wall, a few inches distant from the outer one. A car thus equipped and packed with prod- uce, surrounded by straw, will retain sufficient heat to prevent injury for twenty-four hours, the average air temperature inside SHIPPING PERISHABLE PRODUCTS 421 the car being at least twelve degrees higher than the outside air. Cars are sometimes warmed by steam from the locomotive when in motion, and by stoves when steam is not available. Cars, after being loaded, are carefully inspected as to temperature within ; their destination is considered ; and, if the weather is exceedingly cold, or is liable to be, the car is often accompanied by an attendant ; otherwise it is inspected from time to time on the road. Lined cars — that is, cars lined with tongued and grooved boards on the sides and ends — are considered the best for shipping potatoes, as they can be heated by an ordinary stove and will stand a temperature outside of 20° below zero, when a man is in charge to keep up the fires. [The most approved arrangement in a potato shipping car is a false floor and a partial false ceiling to allow of a circulation of air. The stove is placed in the center and the warm air ascends to the ceiling where it passes along to the ends of the car, descending and returning under the false floor to the stove in center of car.] REFRIGERATOR CARS. The better class of refrigerator cars will carry all perishable goods safely through temperature as low as 20° below zero, pro- vided they are not subjected to such temperature longer than three or four days at a time ; but with the ordinary refrigerator cars a temperature of zero- is considered dangerous, especially if the goods they contain be of the most perishable kind. In winter time refrigerator cars are used without ice in for- warding goods from the Pacific coast; in passing through cold belts or stretches of country the hatches are closed, and the cars being lined and with padded doors, the shipment is protected against the outside temperature; in passing through warmer climates the ventilators are opened in order to prevent the perish- able goods from heating and decaying. It is stated, however, that for the shipment of fruit the ordi- nary refrigerator car is not entirely satisfactory, and that there is a strong demand for a better refrigerator car than can now be obtained. [The author knows this to be a fact. The re- frigerator cars now in use have been designed for the most part by men of moderate scientific or mechanical knowledge, and 422 PRACTICAL COLD STORAGE present great opportunity for improvement. Owing to the nature of the companies controlling the refrigerator car business, the practical engineer has little opportunity of introducing im- proved methods in the construction of refrigerator cars.] A car is wanted that will carry oranges, bananas, etc., without clan- ger of chill through the coldest climates of the country, as the delays in housing are injurious to the keeping qualities of the fruit, and the dealer is also kept out of the use of his goods. The following is a description of a much used patent refrig- erator car : "The car is double lined and has at each end of the interior four galvanized iron cylinders, reaching from the floor to near the top. Ice is broken to pieces about the size of the fist, and the cylinders filled with this ice and salt, the whole being tamped down hard. It is claimed that cars iced in this manner do not need re-icing in crossing the continent, as other styles of cars do. The car is iced in winter in the same manner as in summer, as such icing prevents freezing." [An absurd statement. Icing and salting will not prevent freezing, and there is no use in icing during cold weather. If tanks could be filled with water, freezing of goods in the car would be in some cases prevented.] The car that has the most floor space and will hold the greatest quantity of ice is preferred by most shippers. Mistakes are often made in building fires in round-houses where cars of produce are stored, unnecessarily heating it, a uniform temperature, just above the danger point, being the most favorable. VENTILATED CARS. In 1895 an experiment for testing the advantages of dif- ferent modes of ventilation during the shipment of fruit was made under the direction of the Riverside Fruit Exchange, of Riverside, Cal. Five cars loaded with oranges were shipped a distance requiring a seven days' run. Four refrigerator cars and one ventilated or fruit car were used. Two of the refrig- erator cars had the ventilators closed from 4 a. m. till 8 p. m. each day, and open the remainder of the time. The other two and the fruit car had ventilators open during the entire trip. Ob- SHIPPING PERISHABLE PRODUCTS 423 servations were made of the outside and inside temperatures at 4 and 9 a. m. and 3 and 8 p. m. In the first two cars the inside temperature ranged from 46° and 42° F. minimum to 56 and 58° F. maximum, respectively ; in the second two, from 48° and 44 F. minimum, to 58 and 62 ° F. maximum, respectively; and in the fruit car from 42° minimum to 68° maximum. The out- side temperatures ranged from eight degrees lower to nineteen degrees higher than the inside. It was found that the tempera- ture varied less in the refrigerator cars than in the fruit cars, owing to the fact that they were better insulated. It was also found that the fruit in the cars which had the ventilators closed during the day arrived in much better condition than that in the cars which had the ventilators open. OUTSIDE AND INSIDE TEMPERATURES. The relation between the outside air temperature and the temperature within the car varies largely, depending on the kind of car, whether an ordinary freight or refrigerator car, whether lined or not, whether standing still or in motion ; and also on the weather, whether windy or calm, warm or cold. In an ordinary freight car the difference ranges from two to fifteen degrees, and in a refrigerator car from fifteen to thirty degrees. If the latter be provided with heating apparatus, the temperature in winter can be kept at any required degree. From six observations taken at intervals of ten minutes, it was found that on a warm day, when the mean of the six read- ings outside was 68°, it was 66° F. on the inside of an ordinary freight car, and 63° F. inside of an uniced refrigerator car. On a cold day the mean of six observations was 38° F. outside and 35" F. inside of an ordinary car, and 36° F. inside of a refrig- erator car ; the cars were stationary. Freight from the Pacific coast to the Mississippi valley, or to the Atlantic coast, has to pass through several varieties of climate at any time of the year, so that at one time the tempera- ture inside the car will be materially above the outside tempera- ture, while perhaps a few hours later it will be below. Products sent loose in a car are packed in straw on all sides, particular attention being paid to the packing around doors, and to see that the car is full. Manure is largely used to protect 424 PRACTICAL COLD STORAGE perishable goods, the bottom of the car being thickly covered with it, and in some cases it is put on top of the goods. [Xo sane man would use manure in a car with perishable goods unless they were in some sealed package like cans or bottles. In any case straw, or better still, mill shavings are better than manure for any purpose of this kind.] The temperature of the produce when put into the car is quite a factor to be observed. If it has been exposed to a low temperature for a considerable time before, it is in a poor condi- tion to withstand cold, and the length of time so exposed should be taken into account. It is also claimed that a carload of produce, like potatoes, will stand a lower temperature when the .car is in motion than when at rest. [One of the old popular ideas without material foundation. Men and animals will withstand low temperature best when in motion, but this does not apply to perishable goods.] Goods at a temperature of 50 to 60° F., packed in a refrig- erator car, closed, have been exposed to temperatures 10° to 20° below zero for Hour and five days without injury. FRESH MEATS. In shipping fresh meats the almost universal practice is to ship in refrigerator cars where the temperature can be main- tained at any desired degree, a temperature from 36 to 40 F. being considered the best. Beef. — Fresh beef for shipping should be chilled to a tem- perature of 36° F., although under favorable conditions it will arrive in a good state if chilled to only 40° F. The cars should be at the same temperature as the chill room, and it is considered very important to have an even temperature from the time the beef is taken from the chill room until its arrival at its des- tination. In shipping long distances in summer, it is necessary to re-ice the cars, the frequency depending on the prevailing tem- perature, so that no fixed rule can be given. In winter the tem- perature is kept up to 36° F. by means of stoves or oil lamps. If refrigerator cars are not used, the meat should be wrapped in burlaps, and the carcasses hung so as not to touch each other. With an outside air temperature of 50 F., or below, in dry SHIPPING PERISHABLE PRODUCTS 425 weather, meat that has been thoroughly cooled will keep a week if shipped in an ordinary box car. Pork. — Pork is injured more quickly by high temperature than other meats, and greater care should be taken with it in storing and shipping. Sudden changes in temperature of from io° to 20° F. are very injurious to fresh meats, and should be provided against when possible. Poultry. — Poultry, if shipped at a temperature of 50° F. or higher, should be packed in ice and burlaps ; if under 50 F., in dry weather, no extra precautions are needed. In shipping live poultry the coops are frequently overcrowded, resulting in the death or great deterioration of many of the fowls. DAIRY PRODUCTS AND EGGS. Milk. — Milk for shipping requires great care to prevent souring ; it should be reduced after drawing to a temperature of 40° F., which extracts the animal heat. It should never be frozen, as it becomes watery and inferior in quality when thawed out. Eggs. — Eggs are packed in crates with separate pasteboard divisions, with a layer of excelsior top and bottom. Pickled eggs are injured by cold sooner than fresh ones. A prominent wholesale dealer in butter, eggs, and cheese at Chicago, says : Eggs in storage and transportation cannot stand a lower temperature than 28° F. ; if packed well in cases and loaded in a refrigerator car they usually come through in good condition at from 5° to io° below zero, and at 10° above zero in common cars, if not exposed more than forty-eight hours. Butter and Cheese. — A wholesale butter and cheese firm of Chicago writes as follows : Butter is probably unaffected by extreme cold. We have never ex- perienced any damage by butter being too cold ; in fact, in carrying it in cold storage, it is carried at from zero to io° above ; but extremely warm weather is very injurious and damages the article to a considerable extent. To preserve butter it should be kept as 1 cold as possible, as we sta.te above, all the way from 32° above down to zero. It all depends upon what the facilities are for carrying the same. Of course, when we place it in cold storage the temperature we would require would be zero to io° above, and, of course, that temperature we cannot have in handling it when we come to sell it out in our store, but we take great care not to take out of storage any more than can be readily sold. In regard to cheese, extreme cold and extreme heat are both injurious to same. For instance, extreme 426 PRACTICAL COLD STORAGE heat will cause cheese to swell and ferment [Not if the cheese is well made. Extreme heat injures cheese by starting the butter fat, which causes the cheese to become dry and crumbly.], while extreme cold will freeze it; the curd becomes dry and like sawdust, and it will never again be firm and stick together, but will crumble. It takes quite a temperature to freeze cheese, say 10° above for one or two days' out on the road would freeze it. It is very slow in freezing and very slow in thawing out. A skim-milk cheese will freeze quicker than a full cream cheese. FISH AND OYSTERS. Fish. — Fish are shipped by express and also by freight. When shipped by express they are packed in barrels with ice. When shipped by freight they are packed in casks holding 600 pounds each, or in boxes on wheels, holding about 1,000 pounds each. When shipped in carload lots they are packed in bins built in the car and thoroughly iced. The amount of ice supplied should equal one-half the weight of the fish. Fish keep best when the temperature of the box in which they are stored is about that of melting ice. Under favorable conditions fish remain sound and marketable for thirty days after being caught and packed in ice. The entrails of fish should be removed before shipping, as they are the parts that most readily decay, and taint the flesh of the fish. This is especially necessary in shipping long distances. Oysters. — Shucked oysters, shipped in their own liquor in tight barrels, will not spoil if frozen while in transit. Thick or fat clams or oysters will not freeze as readily as lean ones, as the latter contain much more water. Oysters will not freeze as readily as clams. It is safer when oysters or clams in the shell are frozen to thaw them out gradually in the original package in a cool place. In freezing weather oysters and clams, in the shell, are shipped in tight barrels lined with paper. FRUITS. It is important to note that in shipping fruits, etc., many of the precautions taken in packing to keep out the cold will also keep in the heat, and there is really more danger in some in- stances from heating by process of decomposition than from cold. All fresh fruit tends to generate heat by this process. A car load SHIPPING PERISHABLE PRODUCTS 427 of fresh fruit approaching ripeness, closed up tight in an uniced refrigerator car, with a temperature above 50° F., will in twenty- four hours generate heat enough to injure it, and in two or three days to as thoroughly cook it as if it had been subjected to steam heat. [This heating action is of small moment if the fruit is cooled before placing in the car to a temperature of 40 F. or lower.] Suitable refrigerator transportation must, therefore, provide for the heat generated within, as well as the outside heat. The perfection of refrigeration for fruit is not necessarily a low, but a uniform temperature ; a temperature from 40" to 50° F. will keep fruit for twenty or thirty days, if carefully handled. Strawberries have been transported from Florida to Chicago, transferred to cold storage rooms, and remained in perfect con- dition for four weeks after being picked. [An uncommon or trial shipment. These results cannot be duplicated on a commer- cial scale.] Fruit intended for immediate loading in cars should be gathered in the coolest hours of the day, and that which has been subjected to a high temperature before being shipped should be cooled immediately after being loaded. Ordinary refrigera- tion will not cool a load of hot fruit within twenty-four hours, and during that time it will deteriorate in quality very much. It should be cooled in four or five hours in order to prevent fermentation. It is stated that the more intelligent of the large shippers of fruit in the south have about concluded that it is impracticable with any car now in use to load fruit, especially peaches and cantaloupes, direct from the orchard into the car with assurance of safety. In deference to this opinion one south- ern railroad has announced its intention of establishing at the largest shipping points along its lines, cooling rooms for the purpose of putting the fruit in satisfactory condition for trans- portation before being loaded. Shipments of tropical fruits in ordinary freight cars cannot be safely made when the temperature is below 30° F., except in cases where the distance is so short as not to expose them for a longer period than twelve hours, and even then they must be carefully packed in straw or hay. The hardier Northern fruits and vegetables can be safely shipped in a temperature of about 25" F., but the same protective measures must be employed as 428 PRACTICAL COLD STORAGE in the case of tropical fruits when lower temperatures prevail. Long exposure to temperature of 20 c F is considered dangerous to their safety. Foods preserved in cans or glass should not be shipped any distance when the temperature is below the freez- ing point. Oranges and Lemons. — Oranges shipped from Florida to points as far north as Minnesota are started in ventilator cars, which are changed at Nashville to air-tight refrigerator cars, the ventilators of which are kept open, provided the temperature remains above 32 F., until arrival at St. Louis, from which point the ventilators are closed and the cars made air tight. Lemons and oranges are packed in crates. Each layer of crates in the car is covered by and rests upon straw, usually bulkheaded back from the door and car full. Oranges loaded in ventilated or common cars should be transferred to refrigerator cars when the temperature reaches 10° above zero; in transit, with a falling temperature, the ventilators should be closed when the ther- mometer reaches 20° F., and with a rising temperature the ven- tilators should be opened when it reaches 28° F. For lemons, the minimum is 35" F. for opening and closing the,. ventilators, and for bananas 45° F. for opening- or closing. Some shippers say that ventilators on cars containing bananas, lemons and other delicate fruits should be closed at a temperature of 40 F. Bananas. — In shipping carloads of bananas a man is usually sent in charge to open and close the ventilators. Bananas should be put in a paper bag and a heavy canvas bag, and then covered with salt hay, unless put in automatic heaters, when the fruit is packed only in salt hay. Bananas are particularly susceptible to injury by cold, and require great care. If exposed to tempera- tures as low as 45" F. they almost invariably chill, turn black and fail to ripen. Cars containing them are sometimes, in ex- treme cold weather, protected by throwing a stream of water on them, which, freezing, forms a complete coating of ice. The method adopted by some firms, of shipping this fruit in winter, is to heat refrigerator cars to about 90 F. by oil stoves, remove the stoves and load the fruit quickly, put the stoves back and heat up to 85 ° or 90 F., then remove the stoves again, close the car tight, and start it on its way. Bananas shipped in this manner SHIPPING PERISHABLE PRODUCTS 429 are held to be safe for forty-eight to sixty hours, even though the temperature goes to zero. Quinces, apples, and pears are packed in barrels, each layer of barrels covered with and resting on straw. [Straw is really only necessary on the bottom, top, sides and ends of car; no useful result is obtained by packing straw between barrels.] VEGETABLES. Potatoes are packed in straw, bulkheaded back, the center of the car left empty, and the car filled as high as the double lining. When the temperature is 12° F. or more below freezing, the rule is to line the barrels with thick paper, and at extremely low temperatures, as a matter of extra precaution, the barrels are covered over the outside with the same kind of paper. In shipping early vegetables to a northern market from the South, for distances requiring more than forty-eight hours to cover, openwork baskets, slatted boxes, or barrels with openings cut in them should be used to allow a circulation of air. As a rule, truckers will not haul vegetables to the cars for shipment when the temperature reaches 20° F. or lower, and in no case when it is near 32 ° F. if raining or snowing. [A point in connection with the transportation of perishable goods not touched on is the importance of not overloading refrig- erator cars with fruit or other goods of like nature. The warm air from goods will accumulate in the upper part of the car, and no refrigerator car now in service so far as known to the author has a circulation of air sufficiently perfect to give even approxi- mately uniform temperatures. It is generally necessary to leave at least a foot or eighteen inches space at top and space between packages for air circulation. California fruit shippers fully ap- preciate this and always tack strips of wood between packages, which holds the packages in place and allows of good air cir- culation.] USE OF WEATHER REPORTS. In connection with the shipment of food products liable to injury by heat or cold, much benefit may be derived from an intelligent use of the information contained in the daily weather reports and forecasts published by the Weather Bureau, which 430 PRACTICAL COLD STORAGE show the temperature conditions prevailing over the whole coun- try at the time of the observations, the highest and lowest tem- peratures that have occurred during the past twenty-four hours, and the probable conditions that will prevail during the next twenty-four or thirty-six hours. These reports and forecasts are received at nearly every Weather Bureau office, of which there is one or more in nearly every State and Territory, and published on maps and bulletins, which are posted in conspicuous places in the city where the office is located, and mailed to surrounding towns. The reports, or a synopsis of them, are also generally published in the daily papers. Fuller information than is obtainable from either of these sources may be had at the Weather Bureau office itself, from the observer in charge, or, where none of these means is available, arrangements may be made with the observer to supply special information by mail, telephone, or telegraph. In the large cities of the country, dealers, in perishable goods are guided in their transactions very largely by the information thus obtained. The temperature of the region to which shipments are to be made is carefully watched, and the shipments expedited or delayed, ac- cording as the conditions are favorable or unfavorable. Ship- ments on the road are protected from injury by telegraphic in- structions as to the necessary precautions to be taken. As ship- ments in ordinary box cars, or as freight, are less expensive than in refrigerator cars or by express, advantage is taken of a favorable spell of weather to use the former methods. Information as to the altitude of the regions traversed by the shipping routes, such as may be obtained from the contour maps published by the United States Geological Survey, the lo- cation and capacity of the roundhouses along the routes, and the points on the railroads where transportation is liable to blockage by snowdrifts, in connection with that given by the daily weather maps, will prove of value to the shipper in the supervision of his consignment. In shipping early vegetables North from Southern ports the weather reports are utilized to determine whether to use water or railroad transportation, the former being the cheaper. Dealers in certain kinds of produce, by careful attention to the daily weather reports and the weekly crop bulletins, keep them- SHIPPING PERISHABLE PRODUCTS 431 selves informed as lo the sections where conditions most favorable for large crops have prevailed, and are thus enabled to judge of the probable supply and to know where to purchase to advantage. As illustrations of the manner in which advantageous use may be made of the weather reports, suppose a merchant in Ohio has an order in January for. a load of apples or potatoes to be shipped to St. Paul ; when his shipment is ready he may ascer- tain by personal inquiry at the Weather Bureau office, or by a study of the published reports and forecasts, the probable tem- perature conditions between Ohio and Minnesota for the period that the shipment is likely to be on the road, and regulate the same accordingly. If neither of these means of information is accessible to him, he may telegraph the observer at the nearest Weather Bureau office, Cincinnati, Columbus, Cleveland, San- dusky, or Toledo, as the case may be, requesting the information, or he may arrange beforehand with the observer to be informed by telegraph when the conditions are favorable for making the shipment, the cost of all telegrams, of course, to be borne by him- self. While the consignment is on the road he should still keep himself informed as to the temperature conditions of the region through which it passes, and if injuriously low temperatures are likely to occur, may telegraph to have it housed or otherwise protected until the conditions are again favorable. By the use of similar means, a packer having a large number of hogs to slaughter may ascertain in advance when temperatures favorable for that purpose are likely to prevail in his locality ; or a South- ern merchant having a consignment of tropical fruit on the road to the North may insure its protection from injuriously high or low temperatures by telegraphic instructions as to the opening or closing of ventilators, or the use of ice or artificial heat. During the season when cold waves are liable to occur, a careful watch of the reports and forecasts will often enable dealers and others to protect from injury large quantities of prod- uce in storage. Instances are numerous where the use of such information has resulted in large pecuniary benefit. During the severe cold wave of January i to 5, 18.96, which overspread nearly the entire United States east of the Rocky Mountains, over three and one-half million dollars' worth of property was saved from destruction by the warnings of the 432 PRACTICAL COLD STORAGE Weather Bureau, which were sent out in advance of the wave. TEMPERATURE TABLE. In the following table are given the highest and lowest tem- peratures which perishable goods of various kinds will stand without injury, whether packed in ordinary packages, stored in freight cars or placed in regular refrigerator cars. [The tem- peratures given seem to the author to be too' arbitrary and in some cases incorrect, but are useful as a guide. There are many things to be considered in fixing the lowest and highest safe temperatures for perishable goods, chief of which are : First. — ■ Initial temperature of goods when loaded into car. Second. — Temperature to which exposed en route. Third. — Time on the road. Other conditions, like ripeness of fruit and variety, have much to do with the temperature it will withstand without in- jury.] LOWEST AND HIGHEST TEMPERATURES TO WHICH PERISHABLE GOODS MAY BE SUBJECTED WITHOUT INJURY. (The — sign denotes temperature below zero Fahrenheit.) Perishable Goods. Ale, ginger Apples, in barrels Apples, loose Apricots, baskets Aqua ammonia, barrels. Asparagus Bananas Beans, snap Bear Beef extract Beer or ale, kegs Beets Bluing Cabbage, early or late. Cantaloupes Carrots Catsup Cauliflower Celery Lowest Outside Temperature. .2.5 Si 30 20 28 35 3° 28 5° 32 Zero 25 32 26 3° 25 32 3° 25 22 20 10 15 24 20 22 .32 26 —20 15 20 20 20 20 25 25 15 15 Zero < u in 3 03--. - C £3 2 h —10 —10 75 — 10 75 10 70 — 10 70 90 65 65 — 10 Zero 75 70 — 10 Zero 10 75 80 20 — 10 70 f-5 How Packed. Covered with straw. Packed in straw. In boxes covered with moss. In boxes with straw. In barrels or crates. Shipped loose. In manure and shavings. In crates. Barrels or crates. In barrels with straw. Packed in crates. SHIPPING PERISHABLE PRODUCTS 433 LOWEST AND HIGHEST TEMPERATURES TO WHICH PERISHABLE GOODS MAY BE SUBJECTED WITHOUT INJURY — CONTINUED. (The — sign denotes temperature below zero Fahrenheit.) Perishable Goods. Cheese Cider Clam broth and juice... Clams in shell Cocoanuts Crabs Cranberries Cucumbers Cymlings, or squashes. . Deer Drugs (non-alcoholic) . . Eggs, barreled or crated Endive ' Extracts (flavoring) Fish Fish, canned Flowers Grapes Grapefruit Groceries, liquid Ink Kale Leek Lemons' Lettuce Lobsters Mandarins Medicines, patent Milk Mucilage Mustard, French .... Okra Olives, in bulk Olives, in glass Onions Oranges Oysters, in shell Oysters, shucked Parsley Parsnips Partridges Paste Pears (27) Lowest Outside Temperature. 3° 22 30 20 3° 10 28 32 32 Zero 32 3° 10 20 18 35 34 32 32 20 15 28 32 26 25 32 32 32 25 26 25 28 25 20 28 20 3° 32 32 10 32 32 cO 25 18 20 10 20 Zero 20 20 22 — 20 28 20 Zero 15 Zero 15 20 20 20 20 15 Zero 20 20 15 20 20 28 28 15 20 20 25 20 10 20 10 20 20 20 Zero 25 20 tu rn to 10 — 10 — 10 — 10 Zero Zero Zero Zero Zero — 10 —10 Zero Zero Zero 10 10 Zero Zero Zero Zero Zero -10 Zero Zero Zero Zero to Zero 10 10 75 70 80 65 90 65 65 75 65 80 70 65 65 65 75 70 75 75 75 80 80 65 70 75 70 65 80 How Packed. In barrels. In barrels or crates. In baskets and barrels. In boxes with moss. In crates. Shipped loose. In boxes' or crates. In barrels 'always iced. Packed in moss. Packed in cork. In boxes or crates. In boxes. In boxes or crates. Do. In boxes. In sawdust. In baskets or boxes. In barrels. In barrels or crates'. In baskets, barrels or crates. In barrels. Do. In baskets. In baskets or barrels. In bunches in boxes'. In barrels. 434 PRACTICAL COLD STORAGE LOWEST AND HIGHEST TEMPERATURES TO WHICH PERISHABLE GOODS MAY BE SUBJECTED WITHOUT INJURY— -CONCLUDED. (The — sign denotes temperature below zero Fahrenheit.) Perishable Goods. Peaches, fresh, baskets.. Peaches, canned Peas Pickles, in bulk Pickles, in glass Pineapples Plums Potatoes, Irish Potatoes, sweet Preserves Radishes Rice Shrubs, roses or trees. .. Spinach Strawberries Tangerines Tea plants Thyme Tomatoes, fresh' Tomatoes', canned Turnips, late Vinegar, barrels Watermelons Waters, mineral Wines, light Wild boar Wild turkey Yeast Lowest Outside Temperature. O o .Ecu 32 20 32 22 20 32 35 33 35 20 35 15 33 25 28 20 33 28 15 22 20 28 22 Zero Zero 28 30 15 20 18 16 25 32 25 28 10 15 10 10 15 25 15 20 10 28 25 Zero 18 10 25 15 — 20 — 20 25 2"> 5 10 Zero 10 10 Zero Zero 10 10 10 — 10 Zero 10 -5 Zero Zero Zero 1° < t 0.32 H 80 80 75 75 80 80 65 90 75 65 70 95 90 90 75 35 65 65 65 How Packed. In baskets or barrels. In barrels'. In barrels or crates. In boxes with paper. In barrels or baskets. Do. In baskets. In barrels and sacks. In canvas or sacking. In barrels or crates. In boxes. In boxes. In small baskets. In boxes. In barrels. In barrels or in bulk. Shipped loose. Do. REFRIGERATION FROM ICE 435 CHAPTER XXII. REFRIGERATION FROM ICE. PRINCIPLES OF ICE REFRIGERATION. A cold storage house may be successfully cooled by ice mixed with a small proportion of salt. Many persons who em- ploy ice in an ordinary refrigerator or otherwise, are perhaps not fully aware that it may be employed with entire success for practical cold storage, even when placed in direct competition with the ammonia or other mechanical systems. In the city of Minneapolis are seven concerns who employ refrigeration oper- ated under the author's systems, aggregating about 400,000 cubic feet of storage space, which is cooled by ice, and ice mixed with salt. These houses are successfully competing for business with other houses equipped with the ammonia system, and are car- rying goods admittedly equal to the very best. Temperatures as low as from io c to 15° F. are maintained in the freezing- rooms, and eggs are held at 30° F. with a pure and dry atmos- phere. These facts should establish beyond a question the possi- bilities of ice in the cold storage field. The system of natural ice cold storage which will produce these results is fully described further on in this chapter. Numerous plants are in operation else- where which use manufactured or artificial ice with a small ad- mixture of salt as a primary refrigerant. Artificial ice is as use- ful for this purpose as natural ice and for small plants is very desirable as compared with a small ice machine. The immense natural ice crop is, for the most part, consumed in the temporary safe keeping of perishable products, which are stored in the common house refrigerator or the larger refrigerator of the retailer. Many cold storage houses utilizing natural ice are in operation, which give more or less satisfactory results : generally the latter. Some persons have an idea that a cold storage house is a room with sawdust-filled walls with ice in it, but there are many points about cold storage not understood by 436 PRACTICAL COLD STORAGE the average person. It is the purpose in this chapter to discuss the various methods of cold storage by means of ice so that the careful reader may discriminate between them and under- stand the underlying natural laws. In discussing ice cold storage, it may be admitted at the out- set that the use of ice in any form for the preservation of food products, like eggs, butter, cheese and fruits, for what is known as long-period storage, has fallen into disrepute, owing to defects in the older systems. There are reasons for this, although the idea that the ammonia system is so much superior has been carried to an extreme not warranted by the existing facts. The real reason why the ammonia system has a better reputation is that natural ice has usually been misapplied to< the work of cold storage, that is, it has been improperly used. The problem of cooling stor- age rooms by utilizing the stored refrigeration of the winter months in the form of natural ice has had the attention of many persons, among them the author and his father before him. The author's father always said that "expensive steam-driven ma- chinery could not successfully compete with God Almighty and a Minnesota winter" in creating refrigeration. With this as a principle the Cooper system has been developed. Several sys- tems had previously been developed with varying success, but it is believed that up to the time the "Cooper System Gravity Brine Circulation'' was first put in service, no -system was in existence which could successfully compete with the ammonia or other mechanical systems. The use of ice as a refrigerant was long antedated by the use of natural refrigeration, which may be obtained in cellars or caves. It is well known that at a depth of a few feet below the surface, the earth maintains a comparatively uniform temper- ature of about 50 F. to 6o° F. during all seasons of the year. This temperature varies somewhat, but above would cover a great majority of cases in any northern latitude where snow falls, and as compared with a summer heat ranging from 70 ° F. to 90° F. it will be readily observed that this natural low temperature of the earth is of considerable service in retarding decay and the natural deterioration of perishable products. By digging beneath the surface of the earth a cellar was formed which would produce results in refrigeration which were quite satisfactory during the REFRIGERATION FROM ICE 487 early history of the perishable goods business, but would hardly withstand the critical test to which goods from modern cold storage houses are subjected. With the advent of the natural ice trade, ice came into use for household and other refrigerating purposes. Ice is at present and will probably always remain the most practicable means of placing concentrated refrigeration at the disposal of the comparatively small consumer. It seems that prior to the nineteenth century the great cooling effect to be ob- tained from a small quantity of ice was not known nor appreciated by the world at large. The preservation of natural ice was like- wise not thought practicable for a time sufficiently long to allow of its use as a cooling agent during the heat of summer. With a knowledge of the cooling power possessed by the earth during warm weather the first ice houses were constructed below ground, without provision for drainage. The result of such an arrange- ment is easy to understand. Now ice men are careful to build above ground and provide good drainage as being necessary to the successful keeping of the ice. The first ice house did not provide protection for the ice, other than a roof overhead; all ice houses now employ sawdust or some other non-conductor of heat to protect the ice from contact with the air, and prevent the penetration of heat. Ice stored in the underground ice houses was mostly melted by July, while ice stored in a modern ice house may be kept until fall with a meltage of only ten or fifteen per cent. The evolution of the modern ice house from the under- ground pit has been gradual, and was not made all in one jump. It seems remarkable that the loss from meltage in the house is now so little, and this is accounted for only by considering the tremendous amount of refrigeration which is stored up in a small quantity of ice, and a knowledge of proper means for pro- tecting same. (For further information on ice harvesting and storing and the construction of ice houses, see separate chapters on these subjects.) The refrigerating value of ice as compared with an equal weight of cold water at 32° F. is as 142 is to 1. That is, ice has 142 times as much cooling power in passing from ice at 32° F. to water at 32° F., as an equal weight of water in passing from 32 ° F. to 33 F. It has perhaps been noticed that ice forms quite slowly even in extremely cold weather. This is because the water 438 PRACTICAL COLD STORAGE must give up a large amount of heat before it will become ice. The natural bodies of water are quickly reduced in temperature to about the freezing point by a cold spell of weather in the fall, but the freezing of the water into ice at the freezing point (32° F.) is quite a different matter. This natural phenomenon is ac- counted for by what is known as latent heat. It is this latent heat in water which makes it so slow to freeze, and when once frozen, makes the ice so slow in melting, as the same latent heat which is given off in freezing must be absorbed from surrounding objects before the ice will melt into water. To fully understand this it is necessary to become familiar with the unit of measure- ment used in determining quantity or amount of refrigeration produced by melting ice, and the relation between heat and cold. Heat is a positive quantity, that is, possesses character, so to speak, while cold is simply the absence of heat. It follows, therefore, that any unit of measurement applicable to heat will also measure refrigeration. If heat is extracted from any object it becomes cold, and it becomes cold in exactly the same amount or proportion as the heat is absorbed. The quantity of heat ab- sorbed is measured by the British Thermal Unit, generally ab- breviated to B. T. U. One B. T. U. is equal to the raising in temperature of one pound of water one degree, as shown by an ordinary thermometer. The standard American thermometer is named after its originator, Fahrenheit, and measurements by this thermometer are usually abbreviated to a simple F., to dis- tinguish from some other thermometers in use. In writing tem- peratures the F. is placed after the degree mark. We would say then that one pound, of ice in changing from ice to water at 32 F. absorbs 142 B. T. units. When a pound of water is raised in temperature from 32 ° F. to 33 ° F., only one B. T. U. is absorbed. In other words ice in melting has 142 times the refrigerating value that the same weight of water has when raised in tem- perature 1" F. This latent heat of liquefaction, as it is called, explains why ice melts so slowly, and why a comparatively small quantity will perform such a large refrigerating duty. When used for cold storage purposes, the temperatures ice alone will produce are limited. As the melting point of ice is 32° F., the temperature which can be obtained in a room cooled by ice only must necessarily be somewhat higher. The lowest REFRIGERATION FROM ICE 439 practicable temperatures are about 36° F. to 38 F. during warm weather. By mixing finely crushed ice with a small proportion'of salt the melting of the ice is hastened, and a much lower temper- ature results. This is caused by the great affinity which salt has for water. When salt comes in contact with ice this property causes it to extract the water from ice rapidly, reducing it from a solid to a liquid, causing a rapid production of refrigeration or rather the absorption of heat. A pound of ice will do a given amount of work in refrigeration regardless of whether it is melted naturally at 32° F. or at some lower temperature in com- bination with salt. The lowest temperature obtainable with a mixture of ice and common salt is slightly below zero, Fahren- heit. This is directly in the mixture. A room cannot be cooled as low as this with ice and salt. By using chloride of calcium salt mixed with crushed ice a temperature many degrees below zero may be obtained. This salt costs about double what common salt does, and is not at present in use for freezing purposes. A freezing-room designed by the author was cooled to a tempera- ture of 6° F., with the gravity brine system, and held for a few days to demonstrate the possibilities of ice and salt refrigeration. Temperatures of 12° F. to 15" F. are easy to maintain, and at comparatively small expense. Moisture in cold storage rooms has been the source of much discussion and solicitude among cold storage operators, and a knowledge of the action of this condition in rooms artificially cooled, and its relation to temperature, will assist in our present study. When a storage room is cooled by ice only, the higher the temperature at which the room is held the dryer will be the atmosphere, and the better will be the circulation. This state- ment is general, and may be modified by exceptional conditions. A moderately dry air and a good circulation are necessary to successful cold storage, but with these two conditions must go, as an imperative adjunct, a low temperature if good results are to be obtained. It has been stated already that the lowest de- pendable temperature with ice only was 36 F. to 38 F. Com- paratively few products are- now stored in a temper.ature above 32" F. to 34 F., and a large bulk of the business is handled at a temperature ranging from 30° F. to 32 F. It is therefore evident that ice alone will not produce temperatures sufficiently 440 PRACTICAL COLD STORAGE low for the handling of a successful cold storage business. Tem- peratures sufficiently low can be obtained only by ice mixed with salt or by the use of refrigerating machinery. As before stated. in a room cooled directly from ice, the nearer the temperature of the storage room approaches the temperature of melting ice, the poorer will be the circulation, and the higher per cent of moisture the air will contain. Circulation of air within a stor- age room is caused by a difference in weight of air in different parts of the room. The air in immediate contact with the ice is cooler and heavier, and therefore falls to the bottom of the stor- age room. The warmer and lighter air at the top of the storage room at the same time rises to the ice chamber. As long as the difference in weight and temperature exists, circulation will take place. The principle underlying air moisture is quite compli- cated, but may be understood by a little study. It is well known that when warm, moist air is circulated in contact with a cold surface the moisture will be condensed upon the cold surface. This is illustrated by the so-called "sweating" of a pitcher of ice-water in warm, humid weather. This same action takes place in every cold storage room. When the room is cooled directly by ice the moisture contained in the comparatively warm air of the storage room is continually being condensed on the cold surface of the ice. As the air becomes nearer and nearer the temperature of the melting ice, less and less moisture will be condensed, and the air becomes in consequence more and more saturated with moisture. If it were possible to cool a storage room to 32° F. with ice melting at 32 F., the air of the room would be fully charged with moisture, and totally unfit for the storage of any food product. If a room is cooled to 35° F. with ice melting at 32" F. the per cent of moisture in the air would be 91 per cent of what it would be if the room were cooled to 32 F. in the manner above indicated. If the room is cooled to 38 F. the air would contain 79 per cent, and if the room be cooled to 40° F., it would contain 70 per cent. In actual practice these air moistures would be somewhat higher, owing to the presence of moisture which is continually given off by the goods in stor- age. Even the temperatures with their corresponding percent- ages of air moisture as here stated are known to be too high for the successful preservation of food products for long periods of REFRIGERATION FROM ICE 441 three months and upwards, and even for shortei periods results will not be as perfect as with a dryer atmosphere and lower tem- perature. Further than this the circulation, temperature and humidity in a room cooled by ice only are largely dependent on outside weather conditions. The temperature will of course be higher during the hot weather of summer. The humidity is, as we have seen, controlled by the temperature of the air in the room, as is also the circulation. When the temperature outdoors during fall and winter is at or near the melting point of the ice in the storage room (32 F.) no circulation will take place. The air will become very damp and impure from the moisture and im- purities given off by the goods in storage, the goods will mold and decay rapidly. This is a condition to be met with in every house which is cooled by placing natural ice in direct contact with the air of the storage room. (For further information on the relation between humidity and air circulation see separate chapters under these headings.) EARLY SYSTEMS OF ICE COLD STORAGE. Reasons have been given why natural ice, as generally used, will not produce satisfactory conditions for the storage of food products for long periods. This information will enable the reader to fully understand the weak as well as the strong points of the various systems here described which utilize ice as a re- frigerant. Ice alone may produce useful and even satisfactory results if the goods need only to be carried for a period of one, two or even three months, but where it is desired to erect a build- ing with the idea of handling a variety of products for long storage and with intention of building up a permanent business, the old primitive methods of overhead, or side, or end ice, will result in disappointment and loss. This has been the history of at least nine-tenths of the public cold storage warehouses cooled in this way. If those who contemplate embarking in the business cannot build a house which will carry the various products suc- cessfully, it is better to keep out of the business altogether. The author has had occasion to remodel and even tear down cold storage houses in which ice was the only refrigerant, and in not a single instance known, has a house, operated in this way, been able to build up a substantial and profitable business for its 442 PRACTICAL COLD STORAGE owner. Quite a number of such houses are now in use, and a few are being put up at the present time, but they are mostly operated for private use for one or two products only, and for comparatively short time storage. They do not give successful results when used for sensitive goods like butter and eggs. The first application of natural ice to the preservation of food products was that of placing goods directly in contact with the ice, in a similar manner to the method now employed in ship- ping fish or poultry or in cooling melons for temporary holding. This method can be employed for but few products, because the goods become wet and water soaked, The air in such a FIG. I. — THE FISHER SYSTEM — SECTIONAL VIEWS. chamber has not the benefit of the purifying and drying influence of circulation, and goods in condition favorable for such action mold and decay rapidly. As an improvement on this method, it was natural to separate the goods from the ice, by placing the ice at one end or side of the chamber and the goods at the other, and not in contact with each other. The wetting of the goods is thus avoided, but when the goods are not placed in contact with the ice, they are of course carried at a somewhat higher temper- ature. No circulation of consequence is present, and the air be- comes moist and impure very rapidly. Improving on the side or REFRIGERATION FROM ICE 443 end icing plan, a two-compartment refrigerator was constructed, with the ice above and the goods to be preserved stored below. By providing openings for the flow of cold air from the ice down into the storage compartment, and for the flow of comparatively warm air up into the ice compartment, a circulation of air was produced, which was the first really important principle discov- ered in cold storage work. Air is purified and dried by circula- tion under proper conditions. The reason for this is discussed in the chapter on "Air Circulation." The first successful ice cold storage houses were built with ice above the storage chamber, and a large majority of those still in use are of this general plan, with, of course, many modifications. As before stated, they are useful mostly for short-time storage. When placed in competi- tion with a house equipped with a system which gives positive control of circulation, moisture, temperature and purity of the atmosphere, they soon lose business and fall into disuse. Many patents have been issued on the various systems of ice cold stor- age. A few only of those systems which have come to the au- thor's attention will be briefly described, with the idea of show- ing the development of ice cold storage, and also that the reader may form some impression as to the relative merits and weak features of the different systems which have been more or less prominent in the past. The Fisher System. — One of the oldest systems of ice cold storage and one on which many houses have been erected, is the "Fisher System," (See Fig. i.) The points of this system which are covered by patent are not known to the author, but the main essentials of the houses as constructed by Fisher, were an ice chamber located above a storage room with an insulated waterproof floor separating the two. Openings were provided for the circulation of air from the ice chamber to the storage room, and flues from the storage rooms to the top of the ice chamber. One who is familiar with the operation of this system says that Fisher's houses, when new, would do fair work, but when they became old the results were very bad. None of these houses known to the author is now in operation. The principle was very simple, and as good results might be obtained by this system as with a majority of the later ones using ice only. 444 PRACTICAL COLD STORAGE The Wickes System.— The "Wickes System" has been largely introduced among certain lines of trade, more particularly in the refrigerator car service. It is claimed that several thou- sand of the Wickes cars are in constant service. The Wickes company some years ago installed a number of cold storage FIG. 2. — THE WICKES SYSTEM. plants, but it is believed that they do not now recommend their system for such use. The devices which make up the Wickes system (see Fig. 2) consist of a basket-work ice bunker, com- posed of galvanized iron strips. Attached to the strips where the air flows into the ice bunker are projecting tongues, which, it is claimed, give largely increased cooling and moisture-absorb- REFRIGERATION FROM ICE 445 ing surface, which dry and purify the air more thoroughly. Where the air flows out at the bottom of the ice bunker, it passes down over a network of galvanized wire, which is kept cold and moistened by the water dripping from the melting ice above. These devices which have been added to the ordinary construc- tion of the ice box no doubt add somewhat to the efficiency of the system, but are scarcely worth their cost. Any system like the Wickes, employing side or end icing, must be greatly inferior to the overhead ice system, because the circulation of the air becomes stagnant when the ice is reduced in the ice bunker. The temperature also rises under these conditions, and unless a very yw///////^ ^/////////////////////////////////vm f/ ////////////////77m ///////////M / '//h LONGITUDINAL 5ECTI0N [^ FIG. 3. — THE STEVENS SYSTEM — SECTIONAL VIEWS. large ice bunker is provided and the supply of ice fully main- tained it is not possible to produce as low temperatures as with an overhead ice system. The Stevens System. — A good many houses have been erected on what is known as the "Stevens System." (See Fig. 3.) This differs somewhat from other systems of overhead icing in having an arrangement of fenders and drip troughs forming an open pan over the entire floor of the ice room, except at the ends and sides, which are left open for the flow of warm air up- ward from the storage room. The cold air from the ice works down through the open pan. The pan is formed by a series of 446 PRACTICAL COLD STORAGE gutters suspended between the joists and capping pieces over the joists to cause the water to drip into the gutters, at the same time allowing a circulation of air between gutters and capping pieces. Those who have used the system state that trouble re- sulted from spattering of water from the troughs. This sys- tem has the advantage of maintaining fairly uniform tempera- tures, regardless of the amount of ice in the ice chamber. Quite a number of these old houses are still in use. The results obtain- 'W/. W////////////////////////////////M FIG. 4. — THE NYCE SYSTEM — SECTIONAL VIEW. able are not essentially different from those to be had by other overhead ice systems. The Nyce System. — The system invented by Professor Nyce is one of the old-timers still to be found in use- Irr this system (see Fig. 4) the cooling effect of melting ice, and the drying and purifying effect of chloride of calcium, are depended upon to produce the desired result. It is an overhead ice system, but the air is not circulated from the ice chamber into the stor- age room. The storage room is cooled by contact with the met- REFRIGERATION FROM ICE 447 allic ceiling of the storage room, which also forms the floor of the ice chamber. Professor Nyce no doubt studied out this sys- tem from having observed the bad effects which result in the ordinary overhead ice cold storage during cool or cold weather. To absorb the moisture which is given off by the goods and from the opening of doors, the well-known drying qualities of chloride of calcium were used. The results obtained by cooling and drying a room in this way were quite satisfactory, and com- pared favorably with any of the other ice systems in general use. FIG. 5. — THE JACKSON SYSTEM — SECTIONAL VIEW. The patents on this system have long ago run out, but the sys- tem was not sufficiently successful to encourage its general use, and so far as known, no new houses of this kind are being built at present. The Jackson System— -The "Jackson System" of overhead ice cold storage is one of the most general in use, and it is claimed that over three hundred houses have been constructed. The system (see Fig. 5) is extremely simple, and the chief patent is on a removable pan suspended under an open ice floor. 448 PRACTICAL COLD STORAGE It is, of course, an overhead ice system, with air circulating from the ice chamber down into the storage room. The spaces be- tween the joists supporting the ice are left open, and aprons of galvanized iron protect the girders which support the joist, and conduct the drip to the removable pans before referred to. In some cases cylindrical tubes or tanks of galvanized iron are pro- vided. These are filled with ice and salt for the purpose of re- ducing the temperature still lower than is possible with the ice alone. The use of tanks in a room provided with a circulation of air from the ice cannot result in any great benefit to the rooms, as the circulation is retarded or stopped, and a pollution of the air results to a considerable extent. Tanks of different shapes and sizes are used in a number of systems, and will be considered by themselves in another paragraph. The "Jackson System," so- called, is principally a pan hung below the ice joist so as to pro- mote a circulation of air from the ice chamber into the storage room. Other devices as simple will accomplish the same result. Nothing new of consequence has been added to this system for a number of years, but a few houses are being installed on this plan, largely because it has been advertised and pushed in former years. The Dexter System. — The Dexter patents cover a much more complicated apparatus than any system or prior invention which utilizes ice as a refrigerant. The "Dexter System" of in- direct circulation is a very ingenious device. (See Fig. 6.) It consists of a series of air flues between the exterior and interior walls of the cold storage room. The cold air from the ice cham- ber flows down through one set of flues, and as it is warmed returns through another set located outside of the first set. This effectually prevents the penetration of outside heat, and makes the regulation of temperature comparatively easy, even in warm weather. This is practically like putting one cold storage room inside of another. Dexter uses also the galvanized tubes or tanks filled with ice and salt for bringing down the temperature to the desired point. The circulation of air within a room cooled in this way is sluggish, and the air too moist for most products which are generally placed in cold storage for safe keeping. Dexter also has patents on a method of circulating air from the ice chamber down through or around tanks filled with ice and REFRIGERATION FROM ICE 449 salt, into the storage room, but the writer is not aware that these devices have proven to be possessed of any particular merit or that they have been brought into general use. Other patents have been taken out on a scheme for constructing an ice floor or W;///f//////////////Mw//////////////////////////m FIG. 6. — THE DEXTER SYSTEM — SECTIONAL VIEW. pan. This has been found leaky in a number of cases, and has been removed and built over. Still other patents are on a system of ventilation, and a method of insulating the ends of joist where they enter the walls of a building. Any system of cooling storage rooms in which the air is circulated directly from the ice has the constant trouble with (28) 450 PRACTICAL COLD STORAGE dampness of the ice room or bunker. Moisture always con- denses on the ceilings or side walls of the ice receptacle, and mold results very soon. The air circulating over the molded surface carries mold spores into the storage room. The goods stored therein suffer in almost every case. A house which has been in service for some time may be very bad in this respect, espe- cially during cool weather of fall or early winter, as the temper- ature is lower and the air of storage room more moist. Damp- ness of ice room also causes decay of woodwork and insulation. The Direct Tankage System. — There are or have been a number of cold storage houses, cooling rooms and freezers re- frigerated by what the author calls the "Direct Tankage System." This system consists simply of placing metal receptacles filled with ice and salt in the room to be cooled. There are several forms of tanks in service, the more common of which are the square cornered or rectangular tanks, the thin tanks, or what are sometimes called "freezing walls," and the cylindrical or round tanks. Usually these tanks are made of galvanized iron. They may be made of a thickness of iron ranging from gauge 18 to gauge 24 metal. Gauge 20 iron is usually the best to use. These tanks are almost invariably filled from the top through the ceil- ing, or what would naturally be the floor of the room above. They have, however, in some extreme cases been filled from the side, either from without or from within the room. The rectangular or square tanks, as at first employed, have gradually gone out of use, because they are difficult to make and keep in shape and, as built in a number of cases, were so large that the meltage of ice would be largely near the tank sides, and very little towards the center. Tanks of this class have been used which were as large as three feet in their smallest dimen- sion, and as the meltage was almost entirely within eight or ten inches of the outer surface, the waste of space and lack of economy are at once apparent. The thin or flat tanks, which are sometimes called "freezing walls," as usually constructed, are only about four to ten inches in thickness, and are sometimes narrower at the bottom than at the top. These of course are iced from the top, and many fish freezers, built years ago, did good service when equipped in this manner. One serious objection was that only one surface of the REFRIGERATION FROM ICE 451 tank was available to any considerable extent for cooling service, as the back or that portion of the tank near the wall received comparatively little air circulation, in fact, in many cases the back of the tank was placed directly against the wall of the room with no space left between. The construction of these tanks, also, is difficult. Furthermore, any flat surface when used for a purpose of this kind has a tendency to bulge outward, owing to the pressure of the ice and salt within. The result is that the tanks become leaky and will rust out rapidly. The cylindrical tanks are very much the best of the three kinds mentioned. They are easy to make, and owing to the cylindrical shape will not readily get out of order and are much more practical than either the freezing walls or the rec- tangular tanks. It has been found in actual practice that in producing refrigeration through a metallic surface from the meltage of ice, where one side of the metal is exposed to the air of the cool room, and the other has ice and salt in direct contact, comparatively little refrigerative effect is obtained from the ice lying more than six inches away from the exposed metallic sur- face. Cylindrical tanks, therefore, have been built of a diameter of eleven inches, that being a size readily constructed mechanically and one which will give best results when used for freezing or cooling. In the illustration of the Dexter System (page 449) may be seen the cylindrical tanks suspended from the floor of the ice chamber. The direct tankage system, while it has been in use quite extensively, is not at present being installed to any great extent, as its disadvantages are many. The nastiness and muss occa- sioned by the icing of tanks through the ceiling of the storage room is in itself sufficient to -condemn the system. The contin- uous slop resulting from handling the ice and salt upon the floor above the storage room will result in the rotting and decay of timbers and insulation in a comparatively short time. It will also readily be seen that the great amount of space wasted by thus icing the tanks is a serious drawback to this system. Prac- tically nearly as much space is required for the mere charging of the tanks as is available for refrigerating purposes. Another disadvantage of the direct tankage system is that it is wasteful 452 PRACTICAL COLD STORAGE of space in the storage rooms, as the tanks do not present as much surface to the air of the room proportionately as does iron piping in the form of coils. The tanks in the room are also sloppy and wet and the pan underneath is liable to become choked up and overflow on the floor of the storage room. Further than this it is extremely difficult to regulate the temperature of a room with this system, owing to the fact that there is no control or balance on the refrigerating effect. Directly after charging the tanks, the temperature will run down and then slowly rise until the next time of charging. The author has worked with this system for a number of years and has abandoned its use entirely in favor of the gravity brine system cooled with ice and salt, which is described further on in this chapter. Mr. J. A. Ruddick, Chief Dairy Division, Department of Agriculture, Ottawa, Canada, has this to say regarding the dis- advantages of the direct tankage system : "I am doubtful, after some years' experience, if it is the best system to recommend. The cylinders are not always kept full, causing insufficient and irregular refrigeration, and excessive dampness is likely to result because of insufficient air circulation or because of the moisture from the cylinders whenever the ice is allowed to melt off the outside of the cylinders." WHY THE AMMONIA SYSTEM IS SUPERIOR TO ICE. These various systems of ice refrigeration which have come into general use during the past thirty-five years, have been briefly outlined and commented on by the author, so that the reader may comprehend, roughly, the history of and the reasons why ice refrigeration has not given satisfaction when placed in competition with the mechanical systems which are now gen- erally understood to be the best for all purposes. It is now necessary for us to make an investigation of the "ammonia" or "mechanical" system, when applied to cold storage, in order to ascertain in what vital particular this system surpasses the old- time ice systems. In visiting such a cold storage warehouse, we find a building with insulated walls not differing from those of an ice cold storage. The interior we find divided by insulated partitions into separate rooms for various products; goods hav- ing a strong or disagreeable odor being carefully isolated from REFRIGERATION FROM ICE 453 delicate goods like butter and eggs. In this respect the ammonia cold storage has the advantage over the old style ice cold storage, as the latter, even if divided into different rooms, generally has an ice chamber common to all, making contamination of one product from another probable. Each room of an ammonia cold storage is equipped with a coil or coils of piping placed on the walls or any convenient location. Through this piping flows a liquid or a gas at a low temperature. This cools the piping, which in turn cools the air of the storage room. The surface of the pipe being at a low temperature, frost accumulates on the pipe. This frost is moisture which is taken from the air of the room. The low temperature of the pipe thus causes a con- stant drying, of the air of the room. The main difference be- tween a room cooled in this way and one cooled by ice, is that it is much dryer, because cooled by frozen surfaces at a tempera- ture which will collect moisture from the air of the room in the form of frost. In three houses out of four, no circulation of air is provided for, nor means for supplying fresh air. If we pursue our investigation further and enter the machine room, we find a complete steam plant, with which we are all fairly familiar, and much other machinery and apparatus besides, which takes a bright engineer some time to successfully master in all its de- tails. This, then, is the average "ammonia" cold storage, as seen by an outsider. The real and only reason why such a plant pro- duces better results than the average ice system, aside from a con- trol of temperature, may be summed up in the two words "DRY AIR." It is now purposed to describe a system which has all the advantages of the ammonia system in the respect of pro- ducing a dry atmosphere in the storage room, and yet has the advantage of the ice systems in being simple to operate, econom- ical and sure against breakdown. THE COOPER SYSTEM GRAVITY BRINE CIRCULATION. It has already been pointed out that it is impossible to pro- duce a dryness or humidity of air in a cold storage room cooled by ice, beyond a percentage which is fixed by the temperature of the room. That is to say, practically no control of humidity is possi- ble in such a room. Further than this, the air in an ice-cooled room is almost invariably moister than in a room of the same tern- 454 PRACTICAL COLD STORAGE perature cooled by pipe surfaces. In a room cooled by frosted pipe surfaces, the moisture which is given off by the goods, and that which finds its way into the room when doors are opened or otherwise, is frozen on the pipes in the form of ice or frost. This is because the pipes have a temperature below the freezing point of the moisture in the air, causing the moisture to freeze on the surface of the pipes, and leading to a greater drying of the air than where ice is the cooling agent. Not only will pipe surfaces at a temperature below the freezing point of the air moisture produce a dryer room, but they will also produce a lower tem- perature, and make the control of temperature possible. It has already been stated that the reason why the ammonia cold stor- age houses produced better results aside from a control of tem- perature, was their ability to give a dryer air. A system which will utilize natural ice as a primary refrigerant and yet give a dry air and low temperature, would then necessarily be able to compete on an even basis with the ammonia or mechanical sys- tems of refrigeration. With a due appreciation of the facts as stated above, there was begun a series of experiments to demonstrate the possibilities of ice refrigeration, and the refrigerating apparatus now known as the Cooper system is the result. At the time of beginning these experiments, the house experimented with was a nearly new one, equipped with what was supposed to be the very best and latest system of ice refrigeration (Dexter System), and at that time the writer was familiar with nearly all the prominent systems of ice cold storage, as already described. It was thought that if brine cooled by the ammonia system and circulated through pipes for cooling storage rooms would give better results than ice, the same results might be produced by cooling brine with a mixture of ice and salt, and circulating the brine through pipes in the same way. To demonstrate the practicability of the idea, a small room was fitted up for a test. An insulated tank was con- structed, in which was placed a pipe coil surrounded by ice and salt. Another coil was placed on the wall o >■ FIG. 26. — RING HANDLE SPLITTING FORK. the back, in several places, with the barring-off tool, or breaking bar (Fig. 23). The fork bars (Figs. 24 and 25) are likewise ts FIG. 27. — WOOD HANDLE CANAL CHISEL. used for this purpose. The splitting fork (Fig. 26) is also much used for barring off thick ice, and is a general favorite for the purpose, even on moderately thin ice. 478 PRACTICAL COLD STORAGE The floats at the channel are broken up into strips, or small floats of single or double rows of cakes, and when these are in the channel they are separated into single cakes. For this pur- pose the channel chisels (Figs. 27 and 28) are used. When the grooves are much frozen the three tined fork bar (Fig 29) is used to good advantage. When the weather is frosty and the FIG. 28. — STEEL HANDLE CANAL CHISEL. grooves in good condition the ice will cleave very accurately from top to bottom of the grooves ; but if the weather be soft and the grooves badly frozen, it is often necessary, on thick ice, to use the house-axes (Fig. 30) to trim up the cakes. It is only possible to do this on a comparatively small harvest where the ice is hauled out on a table before loading. This house-axe trim- FIG. 29. — KNOB HANDLE 3-TINED FORK BAR. ming is impossible where the endless chain elevator is used. When trimming with the house-axe it is best to hew the cakes a trifle narrower at the bottom, as the ice will then loosen much easier from the house and with less breakage. The methods of removing the cakes of ice from the water are so numerous that the ice harvester may easily select the one FIG. 30. — HOUSE AXE. best adapted to his needs. For the handling of a small harvest of less than one hundred tons an inexpensive rig must of course be selected, but when housing several thousand tons or more the most improved endless chain elevators make a great saving in the cost per ton. Two men with tongs will pull a small cake of ice from the water, but some simple device is generally to be HARVESTING, HANDLING AND STORING ICE 479 preferred even for the filling of a farm ice house of ten to twenty-five tons capacity. A simple and easily portable rig for raising ice from the water and placing it directly on the conveyance is shown in Fig. SIMPLE ICE LIFT. 31. It consists of a simple lever or pole, supported on a post set in a base or platform. The lever is supported from the top of the post by a rope or chain giving play enough so that the cakes may be lifted and swung over the sleigh or wagon. The necessary FIG. 32. — WINDLASS OR CRAB HOIST. leverage for lifting any size of cake may be obtained by adjusting the chain at the required point on the pole. A rope attached to the long end of the pole enables the operator to secure a lift which would otherwise be impossible. Fig. 32 shows a rig fre- quently used, especially in some parts of the West. It will raise 480 PRACTICAL COLD STORAGE the ice with little effort and deposit it directly on the conveyance, but has the disadvantage of not being easily transported, and is very slow in action. The inclined slide and table (Fig. 33) is the most common device in use for removing the cakes from the water and placing them in a position to be easily loaded. Two active men with ice hooks will pull out on the table a great many cakes per day, fedtesAv FIG. 33- — INCLINED SLIDE AND TABLE. but quite often a horse is employed, in which case a draw-rope is used, that passes through a pulley fixed to a cross-bar above the table (see Fig. 34). The jack (Fig. 35) is also used for this work. Sometimes the horse or horses pull directly across the table without using the pulley ; two> horses, working both ways and using a grapple on both sides of the incline, will haul out a surprising number of cakes, enough to keep busy a large number FIG. 34. — TABLE WITH SLIDE AND DRAW ROPE. of teams. Fig. 36 shows a good arrangement of table on shore and a direct pull across the table. Where a table is used, it should, to facilitate handling, be slightly higher than the con- veyance. HOUSING AND PACKING THE ICE. The endless chain elevator already referred to, may be pur- chased from the manufacturers with almost any variation to fit individual needs, and is a necessity for the economical housing HARVESTING, HANDLING AND STORING ICE 481 of ice on a large scale. Fig. 37 shows an apparatus of this kind. Some of the large companies harvest and place ice in the houses at an almost incredible speed with these improved facilities. It is on record that 720 tons of ice per hour have been transported from the water to the houses by a single apparatus. JACK GRAPPLE. Where ice is hauled from the field to the house, the simplest method in use for elevating into house where a very small amount is stored, is the inclined slide, up which the ice may be pushed by two men with ice hooks. The hoisting crab (Fig. 38) with hoisting tongs (Fig. 39), together with the slide, may also' be used, or the single gig elevator as shown in Fig. 40. In this cut it is shown raising ice directly from the water. It is also well ■titaJkmA&$%M^ ""]'""''iiliilll»«*"i.M, FIG. 36. — ILLUSTRATING DIRECT PULL ACROSS TABLE. adapted to handling ice delivered by conveyance. A double gig elevator, operated by means of a hoisting engine, makes a first- class rig for moderately large houses, and where the amount of ice is sufficiently large, the regular endless chain elevator with bars, same as used for removing ice from the water, is largely in use. Hoisting tongs (Fig. 39) are in some localities largely (31) 482 PRACTICAL COLD STORAGE HARVESTING, HANDLING AND STORING ICE 483 in use for housing ice, and are used for lifting cakes directly from the water to the chute conducting it to the house ; usually two pairs of tongs are arranged so that one pair goes down as the loaded pair goes up. This is a comparatively slow process, but it is a good outfit where small quantities are handled. The method of storing ice in the house should be governed by the purpose for which it is to be used. If the ice is to be used for cooling purposes in the old overhead ice cold storage house, and none of it to be removed, it should be packed as closelv as possible, and the joints between the cakes calked or packed with HOISTING CRAB. chips, using the calking bar already illustrated in Fig. 22. This method is satisfactorily employed where the ice is not to be re- moved from the house, but in other cases it is not to be recom- mended, as the ice freezes together quickly as soon as the top tier begins to melt. When the ice is to be removed from the house it is best not to pack it too closely. There are several ways of packing, any of which will make it possible to remove the ice from the house with very little labor or trouble. Where the ice is quite thick the cakes may be 484 PRACTICAL COLD STORAGE hewn narrower at the bottom, as already suggested, and the cakes stored as closely as they will pack. With thinner ice it is best to leave a space of one to three inches on the sides of the cakes all around. Care must be taken to have the seams in a straight line in each direction. The starting chisel (Fig. 41) is useful for this purpose. Should the cakes be of different thicknesses, as when harvested from a running stream, they should be adzed off to an even thickness, if this work has not al- ready been done by the snow ice plane or the elevator planer. No matter what method of storing is used, the successive tiers of ice should be so placed as to break joints, the object being FIG. 39. — HOISTING TONGS. to bind the ice into one solid body and prevent it from caving or spreading. If this simple rule is followed, pressure on the sides of the house is avoided. Disastrous results have followed the careless packing of ice. Ice 22 x 32 inches is very good for breaking joints, as one tier may be placed in one direction, and the next in the opposite. Where the 22 x 22 inch cakes are stored, it is best to harvest some double-sized cakes for binding pur- poses. Many harvesters do not break joints oftener than every six or eight feet but "every tier broken" is better and safer. Where some kind of covering is used, usually the two top tiers of ice in the house are packed close together to prevent the HARVESTING, HANDLING AND STORING ICE 485 covering from working down into the seams. In the modern houses, where no covering is used, and for cold storage purposes, this is unnecessary. Some harvesters pack ice largely on edge, placing only enough on the flat side to form a binder to prevent the ice from moving. The small edging-up tongs (Fig. 42) are much used for . ' LJ FIC. 40. — SINGLE GIG ELEVATOR. this method of storing. The main advantage claimed for edge storing is that for a given space used, ice will loosen much more easily from the house and with less waste. One tier on edge and one flat makes a good combination for easy loosening. For covering ice in the house, shavings, sawdust, straw or hay is used. Salt or marsh hay is thought best for the purpose. 486 PRACTICAL COLD STORAGE Ice dealers use covering material, but for cold storage uses it is not customary. It should be borne in mind in every case that where ice is to be removed from the house for sale or use, chips made in the house during the filling of same should be thrown out and not chinked into the ice. Where ice is chinked the chips melt first, running down into the seams of the lower tiers, freezing there FIG. 41. — STARTING CHISEL. and forming a solid body of ice, difficult to remove without much labor and breakage. The prevailing idea that thick ice will keep better and longer than that which is comparatively thin, is erroneous. Regardless of the thickness of the ice, the cakes in the interior of the pile do not melt until exposed to the action of the air, the meltage being almost wholly on the top, sides and bottom of the mass. When ice is put into the house in quite cold weather, it will take the temperature of the outside air when exposed during transit to FIG. 42. — EDGING UP TONGS. the house. If the house is filled with ice at the temperature of the air, say at 20" F., the first ice to melt is at the top of the house, and the water from the meltage runs down into the joints between the cakes of ice lower down in the pile. These being at a temperature somewhat below the freezing point of water, the meltage from above is frozen into ice, in some cases cementing the cakes into a solid mass, as above described. Ice removed from the interior of the house in the fall generally shows no signs of meltage whatever. TOOLS FOR HARVESTING AND HANDLING ICE. The following lists are given as a guide to those who are unaccustomed to cutting ice. The five lists here given, with the HARVESTING, HANDLING AND STORING ICE 487 size of the harvest for which each is suited, are offered as a basis on which the new beginner may form an estimate for his own particular conditions. Set No. i. — Suitable for use in harvesting up to ioo tons. I ice plow with swing guide. 2 ice hooks. I splitting chisel. 2 pairs ice tongs and 1 4-foot saw. Set No. 2. — Suitable for harvesting 100 to 1,000 tons. 1 ice plow with swing guide. I breaking bar— pad end used as calking chisel. 1 splitting chisel. I 4-foot saw. 1 grapple — to raise up incline — or 1 market tongs if sweep arrange- ment is used. 1 plow rope. 1 line marker. 2 to 6 ice hooks. 3 tongs. Set No. J. — Suitable for harvesting 1,000 to 2,000 tons of ice, using six to ten men and two horses ; hoisting with one grapple. 1 8-in. swing guide plow. 1 plow rope. I breaking bar. 1 line marker. 1 calking bar. 2 to 3 doz. 45^-ft. ice hooks. 1 bar chisel. 1 to 6 doz. 6-ft. ice hooks. 1 No. 2 splitting chisel. 1 to 12 doz. 14-ft. ice hooks. 2 5-foot saws. 1 12-in. top gin. 1 grapple and handle. 1 12-in. wharf gin. Set No. 4. — Adapted for harvesting 2,000 to 5,000 tons of ice, using ten to fifteen men and three or four horses; hoisting with two grapples. I 3/^2-in- marker, 22-in. Sw. Gd. 2 grapples and handles. 1 g-in. plow (or 8-in.). 2 plow ropes. 1 No. 1 splitting fork. 1 line marker. 1 breaking bar. 1 doz. 4^-ft. ice hooks. 1 calking bar. 1 to 6 doz. 6-ft. ice hooks. 2 bar chisels. 1 to 6 doz. 14-ft. ice hooks. I No. 1 splitting chisel. 2 12-in. top gins. 3 S-ft. saws. 2 12-in. wharf gins. Set No. 5. — Outfit for harvesting 10,000 to 15,000 tons of ice, or more, engaging, say, fifty men and four horses; hoisting with incline elevator, and filling three chambers at once. 1 3/^-in. marker, 22-in. sw. gd. (ex- 6 bar chisels. tra 32-in. guide for 22 x 32-in. 1 No. I canal chisel, ice.) (Extra 44-in. guide for 2 No. 2 splitting chisels. 22x44-in. or 44-in. sq. ice.) 6 s-ft. saws. 1 6-in. 7-tooth plow. 4 plow ropes. 1 8-in. 7-tooth plow. 1 scoop net. 1 10-in. 6-tooth plow. 1 auger. 1 6-in. hand plow. 1 measure. 2 No. 1 splitting forks. 4 doz. 4^-ft. ice hooks. 1 No. 1 fork bar, 1 to 4 doz. 8-ft. ice hooks. 2 calking bars. 1 to 2 doz. 12-ft. ice hooks. 488 PRACTICAL COLD STORAGE The quality or number of tools required is largely governed by the speed with which it is desired to harvest the crop. The sets listed above are for average work ; if fewer men are employed the sets may be decreased, and for rapid work increased. It is of course desirable to get the ice housed as quickly as possible to avoid changes in the weather, snows, etc. Many, however, prefer to harvest slowly, with a small crew of men, so as to keep their hands at work during the winter, in which case, of course, they run the risk of having their ice break up because of mild weather before they have their houses filled. ICE HOUSES 489 CHAPTER XXIV. ICE HOUSES. STORING ICE AND SNOW IN PITS. By freezing, water expands so that eleven volumes of water become about twelve volumes of ice. Consequently the specific gravity of ice is less than that of water, and ice will float on water. When water is transformed into ice its temperature is not changed, but remains at the "freezing point" so long as it remains in contact with water. So also when ice is melting, the tempera- ture remains at 32° F. until all the ice is transformed into water. By freezing, the latent as well as the sensible heat of the liquid is liberated, and when the ice melts a certain amount of heat is absorbed, being taken from the surroundings. Snow is equal to ice in refrigerating value, and a pound of dry snow has the same cooling effect as a pound of dry ice, but if the ice or snow contain water, their cooling effect is corres- pondingly reduced. If, for instance, one-tenth part of the ice is water, there only remains nine-tenths to be melted, and the cool- ing effect is reduced correspondingly. Usually, however, ice har- vested in a thaw does not contain to exceed 3% of water, and its cooling effect is nearly equal to that of dry ice. On the other hand, "frozen ice" (ice below the freezing point of 32 F.) re- quires but one-half the heat required by water to raise it to the freezing point.* Even during a hard frost the ice on the surface of the water is only at 32 ° F., and while harvested it is more or less submerged in water at 32" F., so that its temperature will rarely be much below the freezing point, except when carted for long distances in very cold weather. Supposing it is put into the ice house at ten degrees below the freezing point, it only takes five heat units to bring it to the freezing point, and its cooling value is therefore only equal to one-half that of water through the same range of temperature. It follows that it is of comparatively *So stated by the late Pro£. N. J. Fjord, of Copenhagen, Denmark. 490 PRACTICAL COLD STORAGE small moment whether ice is harvested in a thawing or freezing condition. The difference in its value varies only about 5%. FIG. I. — INTERIOR OLD STYLE ICE CELLAR. It is more important, however, that the ice be packed closely in the house. A solid block of ice, a foot cube, weighs about 57 pounds, but a cubic foot of the ice house will hold only of : Ice thrown in at random, about 30 to 35 lbs. Ice thrown in and knocked to pieces 35 to 40 lbs. Ice piled loosely 40 to 45 lbs. Ice piled closely and chinked with fine ice 45 to 50 lbs'. The limits in ordinary practice are usually between 40 and 50 pounds, a difference of 20%. The same amount will melt in the ice house whether the ice is packed loosely or carefully. Sup- FIG. 2. — ROOF OF OLD STYLE ICE CELLAR. pose 15 pounds per cubic foot would melt in the summer, there would be left only 25 pounds, where there was originally 40 pounds, but 35 pounds when 50 pounds were stored. The dif- ference in the ice left would therefore be 40%. So it is evident that it pays to pack the ice well and fill the house to its utmost capacity, consistent with ease in removing, cost of the ice, and the purpose for which the ice is to be used. EVOLUTION OF THE MODERN ICE HOUSE. The common use of ice is comparatively recent, and the mod- ern ice house is therefore of recent development. History records ICE HOUSES 491 that the Romans made use of a form of underground cellar or pit to preserve snow, which was used for cooling beverages dur- ing the heated term. A similar receptacle has been used in many places in this country, especially in the South, and may still be met with in remote and thinly settled neighborhoods. Figs. I and 2 show the outline of the construction adopted in the old FIG. 3. — MODERN ICE PIT. style, and the construction of the modern ice pit is seen in Figs. 3 and 4. PRIMITIVE CONSTRUCTIONS. The first commercial ice houses were built below the sur- face of the ground, but. at present all are constructed above ground, for the reason that drainage is more easily secured, and the ice is more easily removed from the house. The protection afforded by the earth is of comparatively small value when the disadvantages of storing below ground are taken into consider- FIC. 4. — CONSTRUCTION OF MODERN ICE PIT. ation. Nevertheless, in places where ice forms only one, two or three inches in thickness, or where snow is housed to be used for cooling purposes, the ice pit has its sphere of usefulness. Mr. J. W. Porter, of Virginia, gives the following interesting informa- 492 PRACTICAL COLD STORAGE tion, which, among other things, shows that one of our most esteemed presidents was a progressive and up-to-date man : Pits are dug in the ground, of such size and depth as is desired to hold from thirty to fifty loads of ice. The shape is an inverted truncated cone. The walls are lined with slabs of wood, split or sawed, or they may be walled with brick or stone. My own is 14 feet deep, 18 feet across the top and 10 feet across bottom, walled up with stone and then lined with boards standing on end. A one-story tool room projecting beyond walls two feet is erected ; a very common way is to have a half pitch shingle roof start from sills laid outside of walls, with door to pitch in and take out. After filling, it is' leveled fine and filled with clean straw or forest leaves. The ice is rapidly gathered in pieces and shoved in from the wagon, with much less labor than cutting, laying and packing, which would be impracticable. Sometimes when ice is not produced, great snow balls are rolled and pitched in and trodden. Upon "Issen- tiallo," where Jefferson lived and died, within a rifle shot from where I write, is' such an ice house, built by Jefferson, which is 54 feet deep and is still used for ice or snow.* In packing snow in the ice house, it is advisable to have it thoroughly wet when it is put in. More cooling material can be packed into the same space when the snow is wet all through than when dry and frozen, because it may be tramped together and packed more nearly solid. It is then possible to get 50 pounds of wet snow into each cubic foot of space, 44 pounds of which is dry and as durable and good in every respect as 44 pounds of solid ice. Many people think that the snow should be frozen, but that is a mistake. If it is dry, wet the snow as it is stored or wait until it rains. When it is thoroughly wet it is time to harvest and pack it. The water is expelled by trampling, and drains off, leaving comparatively dry cooling material, which is as effective and keeps practically as well as an equal amount of dry ice. One active man can pack and trample together 500 to 1,000 cubic feet of snow a day, and with this insignificant amount of labor, snow may be used to the same advantage as ice. On the other hand, of newly fallen, light snow thrown into the ice house and care- fully trampled, only 25 to 30 pounds can be packed within a cubic foot, and it will keep no longer than wet snow. Ice may be put up and protected from the heat of summer at very small expense. The simplest method is "stacking," which consists simply of piling up the ice and enclosing it with a fence- like structure, leaving space between the ice and the fence for a couple of feet of sawdust or other filling material. No roof is *From Green's "Fruit Grower." ICE HOUSES 493 put on, but the ice is covered with a goodly quantity of the same material that is used for the sides. This method is not practicable for a small harvest as the wastage is too great, but where a thousand tons or more are put up in this way, the meltage is sometimes surprisingly small, perhaps no greater than 20% to 30%. Some ice dealers fill their houses and put up a certain amount in stacks as well, using the stacks first. This method is, of course, only possible where ice can be cut of sufficient thick- ness to tier up regularly and could not be used where it was desired to put up thin ice or snow, as with the ice pit. It is at best only a crude makeshift and can not be recommended except in case of insufficient capacity or temporary disabling of ice house. Sometimes it is desirable to put up ice in this way while awaiting the completion of the cold storage house in which it is to be used. By the smaller users a variety of means are employed. We have known farmers who selected sloping ground that would have good drainage and then put down some old rails and cov- ered them well with straw. On this foundation the blocks of ice were placed, and when the weather was freezing they would pour water over the ice and thus freeze the entire mass into one huge block. This was then well covered with straw and boards and a temporary roof put over it. Ice thus packed on the north side of the barn by one farmer furnished the family ice for making but- ter and ice cream during an entire summer. Ice may be kept piled in a heap on a 2-foot thick layer of sawdust or peat, and covered with the same material. CONSTRUCTION AND INSULATION OF ICE HOUSES. It is a common idea that the insulated walls of an ice house should have air spaces, which if "dead"— that is, all connection with the outside air prevented— are supposed to be fully as good or even better insulators than the same space filled with sawdust or other filling material. This is a mistake. In a vacant space between a cold and warm wall, a circulation of the air will always take place, conducting the heat from the warm wall to the cold one. If such space is closely packed with dry chaff, sawdust, mill shavings, or a like material, the circulation, while not entirely prevented, is greatly retarded. Of course tight walls effectively 494 PRACTICAL COLD STORAGE stop circulation and prevent, to an extent, conduction, and sev- eral partitions of paper pr boards in the wall are therefore use- ful, but the "dead air space" itself is of comparatively small account. It is important that the insulating material with which the space is filled, should be dry, and however well it is packed, there will always be a slight circulation, the air passing down along the cold side of the wall, and up on the outer or warm side, and unless the outer surfaces of the wall are air tight, moisture will find its way in, will be deposited on the cold side of the wall, and will gradually saturate the insulating material. In such cases it may be advisable, if convenient, to take the insulating material out occasionally to be dried before it is replaced, or it may be entirely renewed. The moisture which collects in the material nearest the inside wall, is generally supposed to pass through the woodwork from the ice. It is, however, really due to a circula- tion of air, as stated, and which can not be entirely prevented. The reader is referred to the chapter on "Insulation" for further information and details. FILLING WITH ICE. In filling an ice house care should be taken to have the ice piled in such a manner that in melting or shrinking it will not press upon the walls. This is easily accomplished by having the floor slightly pitched towards the center of the house, then there is less danger of ice sliding towards the outer walls. Disastrous results have sometimes occurred from this cause. If covering material is used on top of the ice it should be inspected frequently and any holes found must be filled at once. Bad meltage toward the center of the pile may cause a portion of the ice to break away and damage the house. In refilling an ice house or the ice room of a cold storage plant, it is best to cut away any portion of ice remaining in the room which has melted in an irregular way, and remove it from the house. This applies to the top layer of ice and the sides. Fill around the old ice with the new, adzing off so that both are level at the top and form a level bed on which to begin refilling. Do not attempt to fill up the spaces left from meltage by throwing in irregular shaped pieces or fine chips, as they have no sustain- ing power and when the weight comes on them will settle and may result in a wrecked or badly sprung building. A case is ICE HOUSES 495 in mind where the chips and loose ice were used for filling and after the house was filled it was found necessary to remove a considerable amount of ice at great expense and stay up the front of the building with heavy timbers. This job cost nearly as much as the total cost of filling the house with ice. WASTE OF ICE IN HOUSE. Waste of ice in an ice chamber is largely caused by meltage from the top, the sides and bottom. Under proper ice house condi- tions no serious waste ever takes place inside a pile of ice. The melting from the sides, bottom and top is caused by incomplete in- sulation. During the summer in some houses in Denmark (The experiments on which the following figures are based were made in Denmark, and in applying them to this country proper allow- ance must be made for difference in climatic conditions ; they are too high for average conditions in natural ice territories of the United States) the waste from the bottom may vary from one foot to five feet according to more or less careful insulation. If the ice house is provided with an absolutely tight floor, laid on a thick layer of dry sawdust, the bottom waste rarely exceeds eight to twelve inches during the year. On the other hand, .if the ice is piled in the house on the bare ground the waste may reach five feet. Placed on a layer of two feet (after being pressed together by the weight of ice) of sawdust or peat, the ice heap will not be wasted from the bottom to the extent of more than one to one and one-half feet. The causes of waste from the top and sides are, first, circulation of air ; second, penetration of heat through walls and loft. Circulation of air is produced by cracks or openings near the floor through which cold air escapes, being replaced by warm air entering at the top of the house and striking the ice on its downward passage. Such circulation is prevented by having the walls as tight as possible, especially near the bottom. It is of less consequence whether the house is more or less tight at the top, if only the cold air can not escape at the bottom. This fact also shows the importance of having the door or doors to the ice house as high up on the walls as convenient. In a well-built ice house but little waste is caused from a circulation of air coming into the house from the outside. 496 PRACTICAL COLD STORAGE The main source of waste is the penetration of heat through the insulated walls. Experiments have shown that in ice hoxes of the same construction and all exposed alike, the ice melted in the following proportions according to the insulating material used, chaff (cut-up straw) being considered the standard, and the ice melted in the ice box insulated by that material being expressed by the figure ioo: Cotton dried in a warm room 79 " on a loft 88 Husk of barley, dried on loft 90 Husk of wheat, dried on a loft 92 Husk of oats, dried on a loft 94 Leaves " " " " 96 Chaff " " " " 100 Husk of rice ' " " " 101 Wheat straw " " " " no Saw-dust ' " " " 114 Peat, dry " " " " 116 Saw-dust, green 170 Peat, moist 260 Saw-dust, thoroughly wet 260 Peat " " 320 Loam " " 560 Sand " 630 From this it is evident that the more moisture there is in the material the better it conducts the heat, and the poorer it is as insulating material. The difference in the value, as non-con- ductors, of the materials usually at hand is comparatively small, so that material should be used which is most easily procured, be it husk of any grain, or chaff, or sawdust. Only see to it that it is dry. For the bottom under the ice, however, chaff or leaves, or husks should not be used, as these easily ferment, develop heat, and rot. Sawdust or mill shavings is usually the best available material for the bottom layer. Branches of spruce or the like may also be used to advantage. The waste from top and sides of the pile of ice depends upon the temperature outside and upon the proportion of surface inside of the house as compared with the ice capacity. As the result of many careful experiments with large and small ice houses, Profes- sor Fjord, of Denmark, established a law according to which the daily waste in a well built ice house, for every 100 square feet of inside surface is 1.7 pounds for each degree Centigrade of average heat. Thus in a house of 1,000 square feet inside surface, in ICE HOUSES 497 thirty days of an average temperature of 15 C. (59° F.) the waste would be 1.7 pounds x 15 x 30 x 10, equals 7,650 pounds. If there is 45 pounds of ice to the cubic foot, the waste would be 170 cubic feet, and if there is only 35 pounds to the cubic foot, the waste would be 220 cubic feet. In Denmark, the yearly waste would be about 45 pounds for every square foot of the inside surface, or if there is 45 pounds to the cubic foot, \y% cubic feet ; and with only 35 pounds to the cubic foot, 1 2/7 cubic feet. If the house is filled with ice to its fullest capacity, the bal- ance of ice left, i. e., the house full, less the yearly waste, which represents the ice that can be taken from the house during the year (it makes very little difference whether much or little is taken first or last, provided some is to be kept the year around, for whether there is much or little left in the house, the amount melted in a day is practically the same) varies according to the size of the house, and it may be calculated from the following table, the headings of the last three columns representing the amount of ice packed in each cubic foot of the house: Left in a Weil-Built Ice Souse, Cu Ft. No. Dimensions Ft. Surface Sq. Ft. Volume Cu. Ft. 45 lbs. 40 lbs. 35 lbs. I 10 X 10 X 10 600 1000 400 325 229 2 12 X 12 X 10 768 1440 672 S76 453 3 13 X 13 X 12 062 2028 1066 946 791 4 ISXISXI2 1 170 2700 IS30 1384 1 196 S l8 X l8 X 12 1512 3888 2376 2187 1944 6 20 X 20 X 12 1760 4800 3040 2820 2547 7 25 X 20 X 12 2080 60O0 3920 3660 3326 8 30X25 X 12 2820 9OOO 6180 5828 5374 9 40 X 25 X 12 3500 12000 8440 7995 7423 10 50 X 25 X 12 4300 15000 10700 10163 9471 n 60 X 25 X 12 5040 18000 12960 12330 11520 12 80 X 25 X 12 6520 24OOO 17480 16665 1 561 7 In this table the waste from the bottom is calculated at one foot. If the bottom is poorly insulated, more waste should be calculated, as mentioned before. Supposing the bottom waste to be two feet instead of one foot, an additional waste of 8y 3 % of the ice harvested must be expected in a pile twelve feet high. By means of these figures it is possible to calculate the size of an ice house needed for any purpose in which the amount of 498 PRACTICAL COLD STORAGE ice required is known. In the United States a waste of more than 20% is considered excessive, and in the larger houses from 10% to 15% is commonly figured. Professor Fjord's figures here given represent too great a wastage, but as they are the only known data obtainable they are used as a basis and are given for what they are worth. SIMPLE FARM ICE HOUSE. For a good simple plan for a farm ice house, that given below has been designed by the author. It will be found cheap to con- struct and thoroughly practical. The advantages of a supply of ice on the farm which will last through the summer are well understood by those who are provided with an ice house. Those who have never put up ice should arrange to do so during the next harvesting season. Once tried, and the advantages of a supply of ice in hot weather experienced, it will become a permanent rule to house ice every winter. A systematic course can then be followed, and the use of labor-saving tools and methods which expedite the work employed. While securing the ice is the chief considera- tion, no one should be content with anything short of the best methods obtainable; this is a necessity during mild-winters, when the crop must be secured speedily or not at all. The ice house as here illustrated in Fig. 5, by plan and sec- tion, is twelve feet square outside and eleven feet high. After allowing for a foot of sawdust or other filling material at top. bottom and sides, about eighteen tons of ice can be stored in it. If the house is to be built on a sand or gravel soil where drain- age is good, no precaution need be taken in regard to the drain- age. If, on the other hand, the house is built on a clay soil, it would be advisable to excavate a few inches and fill with coarse gravel or pounded stone, and if necessary, a porous drain tile may be laid through the center of the house and carried to a low place outside for conducting away the meltage from the ice. The sills consist of double 2 x 4's on which are erected 2 x 4 studding, 24-inch centers. These are topped with a double plate of two 2 x 4's on which rest 2x6 joists, 24-inch -centers. The studs are boarded up outside with novelty or drop siding. There is no inside boarding, the sawdust being allowed to fill the ICE HOUSES 499 Shmqies h-_ F IQ. 5. SECTION- AND PLAN FOR SIMPLE FARM ICE HOUSE. 500 PRACTICAL COLD STORAGE space between the studs. The roof is constructed of 2 x 4 rafters, 16-inch centers, boarded and covered with shingles. In each gable is a louvre or slat ventilator for the purpose of allow- ing free circulation of air. One of these may be made remov- able or hung on hinges to allow access for covering the ice with packing material. The ice door should be built in two or more sections hinged to open outwardly. On the inside, pieces of 2-inch plank are placed to keep the sawdust or other filling material away from the outer doors. As the ice is removed from the house the pieces of plank are removed as necessary. The actual material for constructing this ice house will cost, under average conditions, from $30 to $40, and after figuring labor, the entire cost of the house should not exceed $50. This plan is subject to modification as to size and construc- tion. By using 2 x 8's or 2 x 6's for studs a larger house may be constructed with the plan otherwise unchanged. If the joists above ice are objectionable, they may be omitted by using heavier studs and rafters, in which case the ice door is extended up into gable, making top sections of door in the form of a slat ventilator. FILLING THE HOUSE. If ice-cutting tools are not available, it is no reason why you should be discouraged. With two or three cross-cut saws, an axe or a pointed bar, two or three ice hooks and a pair of tongs, the house can be filled. If it is desired to secure a more extended kit of tools for next season, it would be well for several farmers to combine and exchange work in filling their ice houses. (See chapter on "Harvesting, Handling and Storing Ice" for further particulars.) The standard size of an ice cake is 22 by 22 inches or 22 by 32 inches. From 40 to 50 cubic feet of ice-house measure will represent a ton. If the ice is packed solid, 40 feet is correct, whereas if it is packed an inch or two apart, as some prefer, 50 feet is about right. When filling ice into the house about a foot of sawdust, chopped straw or mill shavings should be placed under the first tier of cakes. Leave at least a foot of space inside the studding all around, which should be filled with packing material as the ice is put in, ICE HOUSES 501 and it is also advisable to fill on top of the ice with a foot or more of sawdust or up to the top of the joists. It is advisable to cut the cakes of ice as regular in shape as possible, oblong rather than square. In this way each alternate tier can be reversed so that the joints will be broken, as shown in section. This will bind the ice together and prevent it from sliding or breaking apart. As the ice is removed from the house, see that the remain- ing ice is kept covered with sawdust, and if any holes appear, fill them at once. If dry sawdust is not available, straw, marsh grass or mill shavings or tanbark may be used. Whatever is used should be tramped down solidly. Ice houses are sometimes built with double walls, with a space of one to two feet wide between, firmly filled with dry sawdust or other similar material. It is cheaper and serves the purpose well to pile the ice without a floor directly on the ground, on a thick layer of sawdust or brush wood. Good drainage must be provided, though sometimes in a porous soil no direct outlet for water is needed. The outside wall should rest on a stone foundation built up slightly above the ground, on the top of which the wall may be built of studding and matched boards, the inside wall should also be made of matched boards, the space between being filled with closely packed insulating material. On the beams a loft floor should be laid of loosely packed boards, which may be removed while the house is being filled with ice. On the loft floor a layer of insulating material should also be laid. The entrance should be placed near the top of the wall and be provided with double doors which may be furnished with windows to allow light to enter. It often occurs that an ice house may be placed inside of another building, for instance in the corner of a barn. Instances are known where ice has been successfully kept in a hay mow or under a straw stack, by providing an opening with double doors. Where a room is built within a building, it is best to construct the sides, floor and ceiling double, with some non-conducting filling material between. The walls should be at least one and one-half feet thick, and the ice inside of the room protected by a foot or two of marsh hay or clean straw. This is to be kept in place as the ice is removed. In building inside of a structure used for other purposes provision should be made for draining 502 PRACTICAL COLD STORAGE away the drip from the melting ice, so that this may not serve to rot the timbers or injure the foundation of the building. The following is a description of a house which has given good service to its owner : The ground was tiled thoroughly for drainage and a shallow surface gutter made all around the outside. The foundation was hollow, square building tiles, 10 x 10 x 36 inches, being used. The sills, 2x8, were doubled and lapped and well bound at the corners. The 2x6 studs were toe-nailed to the sills, so that the sills projected two inches over studs on the outside ; girths, 2x4, were spiked two and one-half feet apart horizontally and flatwise on the studs, so as to be flush with plates and sills. The weather boards were put up and down and battened. The lining of 1 x 12-inch boards was nailed hori- zontally on the studs so an 8-inch air space was left, and one inch of said space left open at the top for the escape of warm air. (The author believes that if this 8- inch air space was filled with a good insulating material like dry sawdust or mill shavings better protection would be afforded.) For free circulation and to accelerate the escape of hot air a ventilator was placed in the middle of the ridge of the roof and an opening left in each gable end close under the roof. The door extended from three feet above the ground level to the level of the eaves, and was placed on the up-hill side of the ice house. There was a small door in the gable to receive the last two layers. The following description is of an ice house intended for a somewhat larger harvest than the preceding and the building is more thoroughly constructed. It also presents a better appear- ance architecturally. The foundations and floors are of cobble stones to provide drainage. The course of cobble stones should be a foot or eighteen inches thick, and project slightly above the surface of the ground. The sills are double 2-inch stuff ten or twelve inches in width ; the studding of 2 x 10 or 2 x 12 set 24- inch centers; the rafters or roof joists to be of sufficient strength, depending on the size of the building and kind of material em- ployed. Floor joists of 2 x 8, or 3 x 8 may be used, or a floor may be laid clown loosely on the sawdust which is filled in over the cobble stones to a depth of a foot or more. If floor joists are used the floor should be of 2-inch stuff, laid open at joints to allow meltage to drain readily. The studs are boarded with ICE HOUSES 503 matched lumber outside and inside, and the space between filled with insulating material, preferably of sawdust (perfectly dry) or mill shavings, well rammed down. The rafters should like- wise be boarded underneath and filled, or ceiling joists may be run across at the top of the studs forming a floor and an attic. This space should be suitably ventilated by slat ventilators in the gable ends over attic floor. If an attic floor is put in, the rafters need not be filled, the attic floor being filled instead. The general de- scription of a model creamery ice house a little further on may be consulted in connection with the above. It is not necessary to place hay or straw on the ice where all the surfaces in the build- ing are insulated as above described, and the room may be filled full to the ceiling or within a few inches of same. A little experi- ence will show whether or not a covering of any kind is necessarv or advisable. The above methods of constructing ice houses, with one exception, are not minutely described with drawings because of their simplicity and because individual ideas and judgment can best modify them to suit local conditions. The information given will enable any experienced carpenter, or even a person ordi- narily familiar with tools, to take the material at hand, and erect a structure of suitable size and character to meet the conditions. The houses already described are not well adapted for ice houses intended to hold more than ioo to 150 tons of ice. For larger houses one of the designs described further on is more suitable. In any case the amount of money which can be profitably expended on an ice house depends largely on the cost of deliv- ering ice to the house. If it costs but twenty cents per ton to store the ice in the house, it is not advisable to spend much money in building a house to preserve same ; it would be better business policy to build a cheap house, making it larger to allow for greater meltage. On the other hand, if the ice in the house costs from seventy-five cents to a dollar per ton, it would pay well to build in a first class manner after the best plans obtainable. Between these two extremes are all the variations which may be met by considering cost of ice and cost of construction. These remarks apply equally well to ice houses of any capacity. The greater the cost of the ice the more money can be profitably exr pended in protecting same from meltage when housed. 504 PRACTICAL COLD STORAGE Although a similar construction may not be advisable or practicable in this country, on account of the expense, yet FIG. 7. — SECTION OF DANISH ICE HOUSE. a description of the Danish methods herewith given, may be of interest. The designs shown have been particularly recommended for creamery use.* *Abstracted from J. H. Monrad's Dairy Messenger. ICE HOUSES 50E The illustrations taken from Bernhard Boggild's Maelkeribruget repre- sent an ice house as usually built for creameries or dairies in Denmark FIG. 9. — SECTION SMALL DANISH ICE HOUSE. FIG. 10.— SECTION ON C-D SMALL DANISH ICE HOUSE. 506 PRACTICAL COLD STORAGE The larger one, (Figs. 6 and 7) will hold 15,000 cubic feet of ice, and is built in connection with the creamery- Fig. 7 is a section through A-B of Fig. 6. The inside lining is of matched and varnished boards placed vertically, on the outside walls, but horizontally on the partition and ceiling. D represents the drainage; M is doors for putting in ice; L, doors for renewing the saw-dust; V, window; T represents peat or sawdust on the floor; H, chaff, husk, sawdust, or other insulating material in the hollow walls. All doors are made as tight-fitting as possible by tacking cloth on the edges. A, small hall, K connects the ice house with the creamery, the ice being thrown out through the flue, t, through the upper door, later through the lower ones. The small ice house, Figs. 8, 9 and 10, will hold 1,650 cubic feet of ice. Fig. 9 is a section through E-F, and Fig. 10 is a section through C-D of Fig. 8. M is a door through which the ice is put into the house ; L, a door for renewing the saw-dust ; v, window. For the benefit of our readers we subjoin an estimate of the materials needed for, and the cost of building these two houses. This estimate was made by an American builder. COST OF BUILDING. Large Ice House of Brick $1,343.30 Large Ice House of Wood 1,044.70 Small Ice House of Brick 38950 Small Ice House of Wood 393-50 The outside walls are represented in the illustration as built of brick. In the estimates, the cost is figured for brick as well as for wood. It will be noticed that the small house costs about the same whether built of brick or wood, while for a large house wood is the cheaper. Of course, wages and the price of material differ in various sections of the country, and these figures can only be a guide, which we trust may be useful to dairymen contemplating the erection of ice houses. MODEL CREAMERY ICE HOUSE. The plans and details shown in Figs. II, 12 and 13, repre- sent a building designed by the author for a model creamery ice house. The cost of this building is very much less in propor- tion to its capacity than that for any of the buildings constructed according to the customary Danish practice as described in the foregoing. The walls also are much thinner and it is quite prob- able that the ice will not keep as well under the same condition of outside temperature ; at the same time the difference in the melt- age of ice in the house insulated as detailed and the Danish houses would probably not exceed 20% if the ice were carried through to the end of the season without removing any from the house. In Northern latitudes, where natural ice may be stored cheaply at a cost ranging from 15 to 50 cents per ton, it is not good prac- tice to invest too much money in an ice house for its protection. It is better to build the ice house a little larger to allow for addi- tional meltage. This model ice house is intended to be insulated with mill shavings in the floor, ceiling and sides, and the ice is ICE HOUSES 507 1 > 4 4 V- 4- V rs * 1 508 PRACTICAL COLD STORAGE ICE HOUSES 509 -/i>/y #r£ Giant' hktTgriiroof- W7, VM- Vd~*6 D.t/Z reitam •/A>J MiH, p/omt- sjL> 'A P'arif farmer '° "'"■ " Derm/, of doop FOR ICF OUTLET WS/VD OF BI/MD/fi/G ■ 7 2 £ i 2 5" 2 B £ E c ^ ■ z ■S J a < t - X c is 13 ■o * 1 a •) o B o X ( a o ( .* * B a a a £ £ « X K "! = 3 £ c 3 3 2 t '_ Z z N £ 9 »r h > ! 1 a z B — '- .< 2 _l ~\ * , r 5 M +-■ M +-■ el K ■ ■ 1 H^B 6^— "11 1 JS R H ICE HOUSES 517 The posts are 3 x 12 inches and 4 x 12 inches, all 30 feet long. They are covered on the outside by i-inch novelty siding, laid horizontally, and on the inside by i-inch matched boards! laid diagonally. It is recommended that a high grade of build- ing paper be used on the inside and outside of the posts under the novelty siding and the matched boards. The space between posts should be filled with either mill shavings, fine dry sawdust or dry tanbark well packed clown. These three materials are recommended in the order named. The posts beside the doorways are each 4 x 12 inches for additional strength at these points. The partition posts are 3x10 and 30 feet long, that width being sufficient for the inside of the rooms. The plans call for i-inch matched boarding put on diagonally on one side of the partition only. If thought desirable for better insulation, the boards may be put on both sides and the space filled with sawdust or shavings, as in side walls. In some houses boards are put across between partition posts half way up and only the space from the boards to the top of the partition filled in. The diagonal boarding on partition walls and inside of front and side walls is called for by the plans, as that method of cov- ering adds some to the strength of the structure, but it is more wasteful of lumber than horizontal boarding, and the latter may be substituted for the diagonal at the discretion of the one doing the building. The posts are placed 24 inches apart, center to center, for greater strength, but 30 or 36 inches is considered by many as not too great a distance. Such changes in detail may be made in several places, as will be readily seen from the plans, in the in- terests of economy, but they do not affect the general condition materially. Such departures from the plans are not, however, recommended, as the better the house is built the better it will keep the ice and the longer it will last without repairs. Par- simony does not pay in ice house building in the long run. The detailed instructions for boarding and filling in the door- ways are sufficiently elaborate without further description. The drawings give the sizes and position of the trusses, so that no difficulty should be experienced in understanding the roof con- struction and supports. 518 PRACTICAL COLD STORAGE |*^9-.£— J B 1 f / 3 10 d z e k » « 10 V h *. E oc <* 9:£X.0l».e O IT Z Ul L. o o 10 O Z o .X 6 \A w .K X 10 •0 tf. |.OI>f..£ N\ 11 ^ M ICE HOUSES -J — *^ — i — i— i- -•{- 520 PRACTICAL COLD STORAGE f 10" r, 10 5ill-6"x/^ 4X/0 W8V S'x/c T . i to 1 18" -5'-o"- J5'-S- |j£, 5HI-fc"x6"g 3^5 FIG. 21. — DETAIL PLAN OF CORNER, SIDE AND REAR WALLS. "~ 4- X id 5 X 10 __ i" 10 ~) \ k&6&? 1-6" X IZ" Dll FIG. 22. — ELEVATION OF CORNER, FRONT AND SIDE WALL. ICE HOUSES 521 If of any advantage in filling, as it probably would be, ex- cept in very unusual natural surroundings, doorways four feet wide may be cut in the middle partition at the back of each room, so that the back rooms may be filled through the front. To get rid of chips and give more light, doors are also frequently cut in the center of end walls and the partition walls at the sides of the rooms. As no loft floor is provided for in the plans, this li">5'x ^ Door4-'-0" "^ j±-* 5 "-^m w+*>\ FIG. 23. — DETAIL OF PARTITION. being considered unnecessary, the openings under the eaves are left free for ventilation. With these brief explanations, the drawings should be easily comprehended not only by any builder, but by any ice man, how- ever unfamiliar with building operations; and by their aid, no matter how inexperienced, he should be able to erect a house at once moderate in cost and correct in structure and one most likely to give excellent results. K Door5'-0" -* 1 r'±"* z "SiM-6"X6" 5 *lite." 5ill-6"x/2" FIG. 24.-— DETAIL PLAN FRONT AND REAR DOORS. Nothing has been said in connection with the first house as to the foundation and the much mooted drainage question, but as advice on these important points will apply as much to the second house, now to be considered, as to the first, they will be touched upon now. The foundations should be of stone laid in cement, and the same should be liberally applied, both inside and outside, so as PRACTICAL COLD STORAGE ICE HOUSES 523 < D £3 524 PRACTICAL COLD STORAGE ICE HOUSES 525 to prevent air and dampness from finding its way in and under- mining the stored piles of ice. Most of the damage done by the shifting and sliding of ice, by which side and end walls are pushed out of position, is due to imperfectly protected founda- tions. These walls are not intended to support or hold up the ice. That is supposed to stand square and true, and will if the various tiers are reversed so as to tie the whole in an erect posi- tion, as it should be. Some ice men reverse every other tier and some every second or third one. The first plan is considered the safer and better practice, as affording better security to the ice house. In a house built on these plans, sawdust between the walls and the ice is entirely unnecessary, if good quality of paper and well dried and tamped filling is used between the posts. The sills should be laid in cement of course. The matter of putting in drains is such an open question — experienced men differing entirely as to their value and their construction if used — that it should be determined entirely by the geological structure of the land where the house is to be erected in each case. A gravelly or sandy soil with a substratum of blue clay is desirable, but not always to be found or made. If a drain of any kind is used, its construction requires the very greatest care, because where water can flow out air not only may, but almost invariably does, find an easy access. Hemlock boards laid loosely along the floor will serve both to distribute the weight of the ice and to allow the meltage to settle into the ground. Figs. 20 to 29 are plans for a house of 24,888 tons; 227 feet long by 151 feet wide, and 36- foot posts, divided into 12 rooms, each 36 x 72 feet clear, and each of 2,074 tons capacity. This house has double walls. The construction is of i-inch novelty siding, one layer of paper, 3 x 10 posts, one layer of paper, i-inch matched boarding, 18-inch air space, i-inch matched boarding, one layer of paper, 3x4 posts, one layer of paper, i-inch matched boarding. The spaces between posts in both walls to be filled with either mill shavings, sawdust or tanbark, as in first house. The partition walls consist of i-inch matched boarding, 3 x 10 posts and i-inch matched boarding. They may be lined with paper and filled for entire or part height if desired. Whenever any partition or wall is filled with any insulating material, each side of the posts should be covered with a good quality of build- 526 PRACTICAL COLD STORAGE ing paper, not only for additional insulation, but for protection of the filling from dampness, which destroys its usefulness. The outer and inner walls are supported by i-inch iron ties, which hold them rigidly. The posts at the doorways are 4 x 10. The sills are 6x12 and 6x6 for the outer and inner walls respectively. The posts are distanced four feet center to center in the walls. ''yi'""""' ■ 1 1 ■ J ■ a ■ I FIG. 28. — INTERIOR OF WHOLESALE ICE HOUSE, SHOWING TRUSS SUPPORTING ROOF. This house requires from its size and use a loft floor, which the plans indicate is to be placed five feet two inches above the plate, so as to allow room for stowing ice to> the plate and cov- ering with hay. Hinged doorways should be provided in the floor over each room to allow easy access, light, etc. Ventilation is afforded by the doorways, which are carried up above the plate to the roof and provided above the loft floor with doors on hinges, which may be opened or closed according ICE HOUSES 527 to season, wind direction, etc. The roof is carried out beyond the eaves, and openings left between the rafters for additional ventilation. There should be no openings of any kind into the ice rooms. Plenty of air is needed through the loft to break up radiation through the roof, but none should be permitted to enter the ice chambers. The whole purpose of the construction of this house is to keep air from penetrating, in even the slightest amount, to the ice. Above the plate, plenty of air ; below it, none Trubi tov bi paint metal surfaces de- pends a great deal on whether they are readily accessible and easily cleaned or not. Good galvanized surfaces should stand well without painting and this is one of the reasons why gal- vanized surfaces are used instead of black. For painting metal surfaces use nothing but the very best obtainable preparations. A number of these are on the market and sold at a reasonable price. A good homemade paint may be prepared from red lead and boiled linseed oil. It will require about twenty-five pounds of dry lead to a gallon of oil. A pound of lamp black to each twenty-five pounds of lead will give a rich dark brown color which is more agreeable than the natural color of the red lead. See also chapter on " Keeping Cold Storage Clean." DEODORIZING COLD STORAGE ROOM. Questions are frequently asked the author in regard to prop- erly deodorizing cold storage rooms which have been used for the storage of vegetables, fruit, etc., so as to make them suitable for the storage of sensitive products like butter, eggs, etc. In some cases it is possible to do so, in others not. If rooms have been used for some years for some strong smelling product and have not been properly aired out, whitewashed, etc., it is hardly possible to disinfect them sufficiently to make them available for the storage of eggs or butter. Thorough ventilating and white- washing will do a great deal, however, to improve rooms in a bad condition. (See chapter on " Keeping Cold Stores Clean.") WHITEWASHING. Whether or no it is necessary to whitewash cold storage rooms each year is a problem which comes up very often. The most thoroughgoing cold storage manager insists that rooms which are used for the storage of eggs must be whitewashed every year while the rooms are empty, and the author recom- mends that it is a very good practice to whitewash all other rooms yearly as well as egg rooms. It is perhaps not absolutely necessary but if a rule is established of yearly whitewashing it will be attended to, whereas if it is understood that it is only MISCELLANEOUS 545 necessary to whitewash occasionally, the rooms may not be whitewashed for several years, or possibly not at all. The ex- pense is comparatively small and the work is usually done at a time of year when there is very little for the help to do in the regular line of business. Practically speaking the cost of white- wash is nothing, and it is a sort of insurance against must and moid. It will not absolutely prevent must and mold, but if carefully done it will at least demonstrate the fact that these troubles are not caused by a bad condition of the interior wood work of the room itself. HUMIDITY. The influence of a large or small quantity of goods stored in a given space on the humidity of such space is not generally considered or understood. The pipes which cool a storage room act as moisture absorbing surfaces. These moisture absorbing surfaces are constantly in action, as it requires the same amount of refrigeration to maintain the temperature of an empty room as it does a room which is filled with goods. If a room is only partly filled with eggs, for instance, the humidity of such a room will be much lower (i. e. much less moist) than would be the same room filled to its capacity. This point is of no consequence where there is no attempt to regulate humidity, but in a modern and progressive plant these things should be watched closely. A room partly filled with eggs and carried through the season will certainly turn out shrunken or evaporated eggs as compared with a similar room which is carried through the season filled to its capacity. Owing to the fact' that a room filled with goods will be much more moist than one only partly filled, in some cases where circulation is imperfect this will lead to must or mold. A complete and thorough system of air circulation makes the control of conditions of cold storage rooms very simple. Such a room may be filled with goods just as full as possible without any bad effect resulting. SPACE REQUIRED FOR STORING VARIOUS PRODUCTS. In estimating the storage capacity of a cold storage room or house it is frequently convenient to know the space required by different products. The following is given as the author's (35) 546 PRACTICAL COLD STORAGE personal experience : A sixty-pound tub of butter will require about 2,y 2 cubic feet of space; a case of eggs containing thirty dozen requires about 3 cubic feet of space ; a sixty-pound box of cheese requires about 2 cubic feet and a three-bushel barrel of apples from 8 to 10 cubic feet. These figures allow a reasonable margin for what is known as " piling alleys;" that is, space lead- ing from the door back through the piles of goods so that differ- ent lots may be accessible. The actual cubic space required there- fore is somewhat less than the figures given. These figures have, however, been found in actual practice to work out quite closely. The space required by any particular product may be ascertained by finding the cubic space required for each package and adding thereto from 15 per cent to 25 per cent. In making such calcu- lation it is necessary to figure the actual space occupied by each package as it will be placed in stowing in the house. It is per- haps unnecessary to state that the capacity of a given room depends greatly on how carefully the goods are piled. The care- less man may waste a large amount of space which might be saved by careful work. TRUCKS FOR HANDLING GOODS FOR STORAGE. The correct method of handling goods, when delivered by car or by wagon at the platform, into the storage rooms, and again from the storage rooms to the car or wagon and platform, appears to be a simple matter; nevertheless, there is a vast amount of valuable time wasted by not adopting the most prac- ticable and labor-saving method. In smaller plants a hand truck with two wheels on which may be handled three or four tubs of butter or cases of eggs is best adapted to the work providing the distance which is to be covered is not too great. These hand trucks are very convenient for the handling of small loads even in comparatively large plants, and therefore should be provided even where the larger trucks are generally used. In compara- tively small plants a four-wheel truck 30 inches wide and $y 2 feet long is the most convenient means of handling goods in and out of the storage room. A truck of this size is all that one man can conveniently handle when it is fully loaded with goods. In larger plants a wider and somewhat longer truck may be used, in which case it is necessary that the doors and corridors MISCELLANEOUS 547 be proportionately wider to allow proper turning of same. The four-wheel trucks are generally of two types. One with two large wheels about in the center and a smaller wheel or caster at either end, and another kind with two large wheels a short distance from one end and two castors at the other end. If there are inclines which must be traveled this latter type is by far the best and they are now generally used. Trucks should be provided with a hand rail at one end only. For hand trucks the regular cheese truck of a somewhat modified type is the most convenient, as boxes, barrels, tubs and cases may be readily handled on same. The foot of a cheese truck is generally half round. By special order these can be made square and should be placed at such an angle with the frame that the truck will stand up without leaning against anything when not in use. STOWING GOODS IN COLD STORAGE. In piling goods in the refrigerated room there are two ob- jects which should be borne in mind. The goods must be so stacked or piled that they may be subjected to the best possible conditions, and they must be so stacked or stored that they will occupy the least room consistent with the keeping of them in good condition. It is also desirable to handle goods in such a way- that they may be easily stored and quickly removed as they are wanted. It is, however, hardly necessary to speak of this, especially as most warehouse foremen will see to it with- out being told, that he does not do any more work than is neces- sary in getting the goods in and out. He is much more likely to sacrifice his space unnecessarily, or carelessly pile goods, so that they may be injured while in storage. Goods may be materially injured by piling to a great height without properly providing for sustaining the weight which tends to crush the lower tiers, or by piling goods so closely in a com- pact mass that the air cannot circulate between and around the packages. A familiar instance of damage from crushing will be seen in almost every warehouse when apples are being removed in the spring of the year. If apples are piled more than five or six tiers in height they should be piled one barrel directly above another with a 2x4 inch strip on each end between each tier so that the weight of the upper tier of barrels is supported on 548 PRACTICAL COLD STORAGE the heads of the barrels and not on the center or bilge. Dam- age from too close piling often occurs when eggs are stored without placing strips between the cases, and leaving spaces on the sides and ends. Directions for each separate product can- not very well be given here, but by bearing in mind the principle which makes it necessary to pile goods so that the air may circu- late freely, the cold storage manager can determine for himself what is necessary in connection with the particular product he is handling. Goods like eggs, cheese, apples, oranges, or any prod- ucts which give off moisture, must not be piled closely. If such goods are piled so that the air cannot circulate freely through them they are liable to become moldy or musty from, the collection of moisture in the centre of the pile. On the other hand goods like butter, canned fruit, dried fruit, etc., cannot be piled too closely as these "goods do not give off moisture or at least it is not necessary that they give off moisture in order that they be pre- served properly. The same is true of the greater proportion of goods which are actually frozen, like poultry, fish, etc. Where carefully kept, as much as possible, from contact with air the bet- ter the results, generally speaking. What is said above will make it clear to the reader why a forced circulation of air is better than a gravity circulation, both as regards economy of space in storing goods and the best results obtainable. The chapter on " Air Circulation in Cold Stores " treats this subject thoroughly. REMOVING GOODS FROM STORAGE. The reasons for the sweating of goods when removed from cold storage to the comparatively warmer outside atmosphere are not generally understood. This phenomenon is caused by a condensation of moisture on the cold surface of the goods and may be prevented by protecting them from direct contact with the warm outside air. A method which has been used with suc- cess is to pile the goods closely on the receiving room, floor and cover them tightly sides and top with a tarpaulin or heavy canvas like a wagon cover. It will take somewhat longer for the goods to acquire the temperature of the outer air but they may be warmed in this way without sweating. In extremely warm weather it may take thirty-six hours or possibly forty-eight hours, but in com- MISCELLANEOUS 549 paratively cool weather, if goods are removed at night and cov- ered in this way, they may be ready for delivery the next morn- ing. This method of handling is only possible where sufficient notice may be had in advance and is particularly useful for the removing of eggs from cold storage during a warm spell in summer or early fall. This method of treatment prevents the depositing of moisture or " sweating " and the goods are warmed more slowly, which aids greatly in their preservation. Those who operate their own cold storage plant in connection with the produce business will find this method very useful and beneficial as they can generally anticipate their needs. For the removing of eggs before candling it is especially desirable, as it always musses and soils the eggs to handle them while damp, to say nothing of the actual damage to the quality likely to occur. SLOW COOLING OF GOODS FOR COLD STORAGE. Economy of cooling goods which are to be stored at low temperatures, by stages, is not perhaps well understood. Take for instance : Butter which is now sometimes stored at zero and below. It is not only far more economical but it is better for the goods to cool gradually than to place them immediately in the room which is carried at the extremely low temperature of zero. If a temporary cooling room at a temperature of say 25° to 35 F. be provided, where the butter could be run in temporarily be- fore placing in the sharp freezer, it would be easier to maintain a iow temperature in the freezer and at the same time result in a better carry in the stored goods. It also makes it unnecessary to provide a large amount of piping in the permanent sharp freezing room. What is said here cannot be applied to poultry or other goods which deteriorate rapidly if not frozen. Poultry for instance, as generally frozen in the large cities, is some- times from one to two weeks killed before it is finally placed in storage. Under these conditions it is necessary to freeze as quickly as possible. Any product, however, which does not deteriorate rapidly is kept better, when cooled slowly when placed in storage and warmed slowly when removed from storage, than the reverse. Some storage people have an idea that if goods are frozen quickly the original flavor and aroma will be preserved, which, if the goods are thawed slowly, will be better retained 550 PRACTICAL COLD STORAGE than if cooled or frozen by stages. This idea is erroneous so far as it applies to any goods known to the author. STORING VARIOUS PRODUCTS IN THE SAME ROOM. There is a strong temptation in the comparatively small cold storage plant, say for instance, one which is operated in con- nection with an ice factory, and where one or two or a few rooms at the most are available, to store several different prod- ucts in the same room. This is in fact done as a matter of reg- ular practice and is one of the reasons why the small auxiliary cold storage plant is not considered a success. Satisfaction can- not be given the owners of a miscellaneous line of goods which are all stored together and at the same temperature. There are but few classes of goods which may be successfully stored in the same room and at the same temperature for comparatively long periods with good results. For instance : Butter requires a lower temperature than cheese, and fruit and vegetables a higher temperature than cheese, so they cannot be successfully stored in the same compartment for any length of time. Generally speaking, each product should be stored by itself, but for short periods of a few days, it is customary to use a room for the stor- age of several different products like cheese, butter, fruits, eggs, etc. If a small quantity of eggs or butter is stored in a room with a large quantity of fruit and vegetables they are very likely to absorb an odor within a very few days. Nothing definite, of course, can be stated in this respect, as conditions vary widely, especially as to ventilation. For anything like regular cold stor- age purposes it is not only advisable but almost absolutely nec- essary to provide different rooms for different products. This, however, may be qualified to some extent by storing fruit and vegetables together under favorable conditions. Dried fruits, nuts, flour, etc., known as grocers' sundries are also stored in the same room at a temperature varying usually from 35 to 45 F. Any temperature under 45° F. will keep them in fair condi- tion. See proper heading for temperature at which to store various goods. MOLD IN COOLING ROOM. Troubles from mold forming on the walls or ceiling of meat rooms or other small temporary storage rooms which are used by MISCELLANEOUS 551 retailers and others is quite frequent. This is caused in a large number of cases by a lack of circulation of air in the room; by improperly locating the ice bunker or cooling pipes; or by im- properly locating a door, or the excessive opening of same. Mold always results from a surplus of moisture and compara- tively high temperature. If the circulation is inferior the air near the ceiling of the room becomes charged with moisture and this may be deposited on the ceiling or side walls. This will quickly cause a growth of mold. If a door is left standing open in warm humid weather the warm air rises to the ceiling of the room and is condensed thereon. This also causes mold. If the cooling surfaces and the door into the room are properly located with reference to each other, the warm air which comes in when the door is opened will come in contact first with the cooling surfaces. Mold which has formed may be removed by wiping with a damp cloth. Small retail rooms may be whitewashed, or if it is desirable to wash them out frequently, shellac finish is best. FREEZING AND STORING POULTRY. Most of the large houses freeze and store poultry at a tem- perature of zero and below. Good work, however, can be done at a temperature of io° to 15° F., if the poultry is frozen when fresh killed and the packages in which it is frozen are not too large. At the large receiving centers it is necessary to freeze at extremely low temperatures, as the poultry has usually been from one to two weeks killed and it is important that the heat be taken out of it as rapidly as possible. In freezing poultry it is very desirable that it should first be cooled down to below 40 ° F. before it is packed in the permanent storage packages. It is then best to wrap each bird in paper and pack in flat boxes. These should be placed in the freezing room on edge and on strips on the floor, and with a space of 3 to 6 inches between the boxes. This will allow a circulation of air and rapid freezing. After being thoroughly frozen the boxes may be piled up sol- idly, but with strips on the floor and with space between the piles and the walls of the room. LONG PERIOD BUTTER STORING. During the past twenty years there have been a number of seasons when the market was so poor during the fall and win- 552 PRACTICAL COLD STORAGE ter that quite large quantities of butter have been carried over from one season to another. This has created a great deal of interest in the results obtained by keeping the butter under extremely low temperatures. The question has come up, whether temperatures of zero and below would preserve the flavor and keep butter in better condition than comparatively high temper- tures of from 15° F. and upwards. Some experiments made by the United States Department of Agriculture tend to show, al- though they do not prove conclusively, that these low tempera- tures result in a greatly improved carry for long period storing. Cold storage houses with no facilities for maintaining a tem- perature of zero or thereabouts should not attempt to carry butter longer than six to eight months as an extreme limit. Customers ■having goods in storage after the usual selling time has expired should be notified as to the probable results of keeping it over from one season to another. The deterioration is considerable when carried for a year or more even in the extreme low tem- peratures of zero and lower; therefore, those who have no facili- ties for low temperature work should not attempt it. FREEZING EGGS IN BULK. For ordinary commercial purposes eggs which are to be frozen in bulk, in the form of egg meat, after having been re- moved from the shell, are best handled in an hermetically sealed package. Tin is better than glass or crockery, as the liability of breakage in handling is less, less danger of bursting in freez- ing, less space required in storage and less weight to handle. The only weak point of the tin package is its liability to rust if a cheap grade of tin is used, especially when the white and yolk are frozen separately. The white may be discolored by the rust- ing of the tin. This may be reduced to a minimum by using a good grade of tin. Some of the large packers pump the air out of the package before soldering, with the object in view of preventing contam- ination by the impure imprisoned air. Good results may be had, however, by soldering tight after the egg meat is frozen solid, as the small amount of air trapped in the tins contains little moisture and impurities, and is partly sterilized by exposure to the low temperature of the freezing room. Soldering or other- MISCELLANEOUS 553 wise sealing the package is not absolutely necessary for success- ful results, but it makes a more practical package to handle, and prevents evaporation from the surface of the egg meat, which evaporation makes a leathery "skin," which may necessarily be a waste. The author is one of the pioneers in successful egg freezing, and the standard package at first in use was the ordi- nary lard can holding about twenty-five pounds. These cans were provided with slip covers with no pretense of making them air tight, and very successful results were obtained. It is ab- visable, however, to protect the surface of the egg meat in some way. To prevent the yolks from becoming solid as if cooked, which prevents their proper melting or dissolving when thawed, they must be effectually broken, and thoroughly mixed with the white. This is sometimes done by placing the egg meat in a churn and churning vigorously for a few minutes, but this has the disadvantage of not surely breaking all the yolks, or if they are broken, the mass may become frothy from the beating up of the whites. The method used by the author was to dump the eggs after removing from the shell on a wire screen of about a Y% or y 2 inch mesh, and scrape the yolks through with a wooden paddle or scraper. The screen should be of tinned or galvanized wire, and should be arranged in the bottom of a basin about four inches deep. This screen bottom basin should be fitted to a pail or utensil of convenient size. The pail may be provided with a spout about lYz inches in diameter to facilitate pouring into the permanent storing packages. Before pouring the egg meat into the permanent storing package, stir thoroughly from the bottom, as the yolk has a tendency to remain on top, being lighter than the white. Forcing through the screen will break every yolk without fail, and if stirred carefully, the white and yolk will be mixed together, and when thawed no lumpiness or specks will be present. In freezing, fill the package only about two- thirds full at first. When frozen solid there will be some expansion of the egg meat, causing it to bulge or hump up in the center. After freezing solid two-thirds full, complete filling, and when all frozen there will be very little hump in the center of the package. Do not fill the package completely, but leave from J / 2 to i inch 554 PRACTICAL COLD STORAGE at the top, depending on the size of package. When the filled package is frozen solid, solder on the cover if the package is to be hermetically sealed, or if an ordinary package is used, without sealing, proceed as follows: If the eggs are separated (yolk and white to be frozen separately), reserve some of the white to apply to the tops of cans after freezing. Pour on about half an inch of the white on the yellow, and allow to freeze, then put parchment paper circles on the top of both white and yolk, pasting or sticking it down carefully with the egg white. The effect of this treatment is to make the top of the package fairly air-tight and protect the egg meat from the air, and the half inch of white on top of yolk will prevent the leathery " skin " already referred to. Some packers reserve a little of the white to cover eggs, frozen yolks and whites together. A parchment circle stuck on top of package with a little of the white, will prevent largely the formation of the leathery " skin," which is caused by the drying out of the surface of the egg meat. After the tins are filled, frozen and capped as above, the slip covers are put on, and they are stacked up in the permanent storage room. Sometimes the tin cans are placed in wood crates to facilitate handling, but more space is required in storage. In freezing the white and yolk separately, -which is very de- sirable for the better class of trade, it is advisable to keep the white and yolk about even in quantity, and this may be done if the people who do the work are skillful, and the eggs are of good quality. In fact, the white will naturally run a little ahead of the yolk. It is better that the yolk have a little of the white mixed with it, as it is easier to thaw out smooth without lumps. It is better to keep whites and yolks of even quantity, as then it is easier to sell an equal amount of each. The white should not be sold separately except at a much higher price. The author has demonstrated by actual trial that a tem- perature of 20° F. is best for freezing and storing egg meat in bulk. It has been recommended that eggs be frozen at i8° F. or 20° F. and stored at a somewhat higher temperature, say 25° to 28 F. It has also' been recommended that zero or there- abouts was better than any of the higher temperatures. At tem- peratures of 25 ° F. and above, the white of the egg softens and becomes gummy, and deteriorates rapidly in quality. The dam- MISCELLANEOUS 555 age is especially noticeable when white and yolk are frozen sep- arately. When frozen at 10° F. and lower a greater expansion of the egg meat takes place, and when thawed it is watery, and not as useful for all purposes as the stock frozen at somewhat higher temperature. One of the best bakers in Boston informed the author that he could use the separated eggs frozen and held at about 20 ° F. for any purpose for which a perfectly fresh egg was adapted. In putting up eggs for freezing they should be placed in a cold room (not necessarily a freezing room) imme- diately when removed from the shell, as fermentation begins soon in warm weather, and loss of quality results. If the eggs are broken out of the shell at the storage house, remove them to the freezing room every hour. If they are made ready at a distance, provide a refrigerator room for temporary cooling, and see that all broken stock is in the freezer every night. If the frozen stock is thawed by setting in a tank of cold water, better results are to be had than when allowed to thaw in a warm room. The egg meat should be used up at once when thawed, as fer- mentation commences soon, and the stock soon becomes useless. STORING EGGS AND LEMONS. It is absolutely unsafe to store eggs and lemons in the same building. This has been done in a few cases without damage to the eggs, but it cannot be recommended for the reason that some heavy losses have been sustained from the eggs becoming flavored with the odor of lemon. Eggs which have become flavored even slightly with this odor are almost unsalable and will not be taken by the best class of trade. Oranges as well as lemons will cause this trouble. The citrous fruits, as they are called, after being in storage for some length of time give off a gas which is very penetrating. It has even been claimed that this gas would penetrate a solid brick wall. This is hardly probable, but the fact remains that it is very dangerous to store citrous fruits in the same building with sensitive goods like butter and eggs. The best large houses have separate buildings detached from their main building for the storage of citrous fruits and other odorous products, and the first-class smaller houses have rooms independent of their main building. In the designing of houses for the handling of general products includ- 556 PRACTICAL COLD STORAGE ing fruits, etc., the author recommends, and in his regular prac- tice plans to have, a room of this character which is entered from a separate outside entrance. The room may possibly be in the same building but it is better to erect it as an addition to the main building. STORING VEGETABLES IN CELLARS. Vegetables are not usually placed in cold storage, but bet- ter results may be obtained from cold storing than by storing in the old fashioned way in the cellar. A few notes on cellar stor- age, however, are here given as a matter of general information. A suitable cellar for the storage of vegetables during winter must be clean and should either have a cement floor or a clean sand floor. It should have a few openings to the outside atmos- phere which are provided with curtains to exclude the light. The correct temperature for most vegetables is a few degrees above the freezing point, say from 35 ° to 40 ° F. It is very difficult or impossible to regulate the humidity of a cellar. It should not be damp so as to promote mold, neither should it be so dry as to cause a drying out and shrinkage of the stored products. If the cellar is damp it is well to use a pail or two* of lime, which must be renewed from time to time or as soon as it absorbs moisture enough to make it fine and powdery. The lime will not only absorb dampness, but it will absorb the unpleasant odors and purify the air in the cellar. A cellar should be ventilated from time to time during the winter, as the outside tempera- ture will permit. Too much ventilation will destroy the flavor of vegetables and cause them to dry out and shrivel. This, however, applies more to ventilation during cold weather and is not true to as great an extent during the fall or spring. A ven- tilator extending from the floor of the cellar to a few feet above the ground outside is sometimes used, but such an arrange- ment is more or less inoperative and it is better to depend on the opening of windows as opportunity presents itself. Do not store vegetables in too large bulk. It is also best to keep each variety by itself. They should be well matured and gathered before they are chilled or frozen. If gathered on a warm day, allow them to cool before placing in the cellar. Onions and potatoes are best stored on shelves or in bins. Pump- MISCELLANEOUS 557 kins and squashes require more air and must be kept dryer than the softer vegetables like carrots, turnips, beets, etc. Onions keep best without removing the tops. Pumpkins and squashes should be placed on a shelf near the top of the room and should not touch each other. Inspect them frequently, and when one becomes soft it can be used or removed. Cabbage may be wrapped in newspaper, packed in barrels and stored in the coolest part of the cellar. If it is desired to keep potatoes, beets, carrots, turnips, etc., for late spring use pack them closely in boxes or barrels, fill in between and cover with sand or garden soil. CABBAGE IN COLD STORAGE. For the best results in the cold storage of cabbage, they should be grown especially for this purpose. . Late planted cab- bage, which barely close the heads before frost, keeps much better than early cabbage. The " Holland Seed " variety is known to be very satisfactory as a good keeper. It is essential that only good firm heads be accepted for storage. It is desira- ble that the cabbage be " trimmed " before storing about in the same manner as is required for shipping to market. The cab- bage should be either packed in crates not more than 2^2 feet in height or they should be piled on racks spaced about this distance apart. A fair circulation of air is necessary to the best results. Racks are easily constructed by erecting upright side, placing cross pieces six inches wide horizontally on cleats. The cross pieces should only be close enough together to pre- vent the cabbage from dropping through. The racks may be of any width and height when constructed in this way, and it is customary to allow to or three tiers of cabbage to rest on each set of cross pieces. A thickness o Z en B o z Ammonia Receivers, Oil Intercepters Ammonia Fittings of All Kinds Return Bends and Manifolds oAttemperators of all kinds GALVANIZED COILS a Specialty Corner Sacramento and Carroll Avenues CHICAGO, ILL. 586 PRACTICAL COLD STORAGE Coils of All Kinds BENDS and MANIFOLDS of Every Description For Ice and Refrigerating Machinery. Large Pipe Bends Especially. Anhydrous Ammonia and Carbonic Acid Gas Cylinders. SEAMLESS CYLINDERS. The Harrisburg Copper Coil Feed Water Heater. No Superior. Also The Open Heater and Purifier. WROUGHT PIPE. Send Us Your Inquiries. Harrisburg Pipe £&> Pipe Bending Co. HARRISBURG, PA. We use a special extra heavy pipe made to withstand the bending strain. Write for prices Philadelphia PipeBendingWorks MANUFACTURERS OF COILS AND BENDS OF WROUGHT IRON PIPE SEND FOR CATALOGUE OFFICE AND WORKS 4151 N. Fifth St., Philadelphia PRACTICAL COLD STORAGE 587 The Whitlock Coil Pipe Company MANUFACTURERS OF WROUGHT IRON COILS FOR ICE AND REFRIG- ERATING MACHINES ALSO IRON : BRASS : COPPER COILS i^OF ALL KINDS ^"» FOR HEATING AND COOLING' we Whitlock Coil Pipe Company HARTFORD, CONN., U. S. A. PRACTICAL COLD STORAGE PRACTICAL COLD STORAGE 589 The Solvay Process Co.'s Chloride of Calcium FUSED . . . (75% Test) . in Drums GRANULATED (75% Test) . in Barrels GRANULATED (98% Test) . in Barrels FLUID . . . (40% Test) in Tank Cars Practically Chemically Pure .. Composition Guaranteed Makes the Strongest Brine for the Least Money The Best Drier for Cold Storage Rooms Carbondale Chemical Company CARBONDALE, PA. NEW YORK CHICAGO BOSTON BALTIMORE PITTSBURG SLAGEL'S Arm? (Eaktum GUjlorite The Brine that Saves Your Pipes NON-ACID, STRICTLY NEUTRAL, DRY, CLARIFIED, REFINED Made to give value received. The quality is right. Write us for price and samples. We guarantee it superior to any made in this section. We have no sole selling agents. ACME CALCIUM WORKS Box 98 POMEROY, OHIO Phone 117 590 PRACTICAL COLD STORAGE I Madison Cooper Co. Watertown, N. Y. Sfofriggrattttg iEttgtogrg and Arrfrtterta Plans, Specifications and Estimates Furnished for From the simplest farm cold storeto the largest modern ware- house equipped with the most approved machinery and devices for obtaining the best results economically. Complete plants installed and turned over to the owners in full operation. The Cooper Systems GRAVITY BRINE CIRCULATION POSITIVE FAN VENTILATION FORCED AIR CIRCULATION PREVENTION OF FORMATION OF FROST ON REFRIGERATING PIPES PRACTICAL COLD STORAGE 591 The Standard Paint Company 100 WILLIAM STREET, NEW YORK CHICAGO OFFICES, 188-190 MADISON STREET 592 PRACTICAL COLD STORAGE Cabot's Insulating "Quilt" The Scientific, Sanitary and Perfect Insulator that "Carries Its Own Dead- Air Spaces" Send for Sample and Catalogue SAMUEL CABOT, Sole Manufacturer, Boston, MaSS., U.S.A. SPECIAL fans for Air Circulating Systems IN COLD STORAGE Of galvanized steel, housed in wood housings. Fitted with self-aligning and ring-oiling bearings. These fans are light running. Gives greatest efficiency with the least power. Designed for continuous operation. Made in seven sizes, from twelve to sixty inches. Special sizes to order. Madison Cooper Company WATERTOWN, N. Y. Muz look II.... X 70 ^.f^i^*.*— *•**+■ PONTAINING a complete list of Ice Stt attO fliPinQftttttOtt ^ Machine Builders, Ice Factories, Cold Stores, Packing Houses, Breweries, Dairies, Creameries, Meat Markets, Ho- tels, Restaurants, Confectioners, and all establishments using Mechanical Refrig- eration in the United States and Canada, PRICE tA Directory of the Bound in Cloth. - $5.00 t air i • r* u p. Bound in Flexible Morocco, 5.50 ICC Making, (-.Old OtOrage, Sent to any address on receipt of price Refrigeration and Nickerson & Collins Co., Publishers Auxiliary Trades 315 Dearborn Street, Chicago PRACTICAL COLD STORAGE 593 insulating f npn Standard of the best cold storage architects and engineers because it is thicker, stronger and more durable than any other insulating paper made. It has stood the test of time — the only test. Ask for samples and book on "Thermal Insulation" F. W. Bird C&, Son, Makers ESTABLISHED 1817 EAST WALPOLE, MASS. NEW YORK CHICAGO WASHINGTON Canadian Factory and Office, Hamilton, Ont. 594 PRACTICAL COLD STORAGE THE RECOGNIZED AUTHORITY IN ALL MATTERS RELATING TO A Monthly Review of the Ice, Ice Making, Refrigerating, Cold Storage and Kindred Trades The oldest publication of its kind in the world, and the only medium through which can be obtained all the reliable, technical and practical information relating to the science of mechanical ice making and refrigeration. Ice and Refrigera- tion is invaluable to any one owning, operating, or in any way interested in, ice making or refrigerating machinery. It has won the confidence of all classes of the trade throughout the world by its absolute independence and impartiality. It aims to be a thoroughly represent- ative paper, catering to no particular class, but striving to become indispensable to all. It is not shackled by any pet theories, and no man or class of men has any private pull with it. Its columns are open to the entire trade; to any one who has anything of interest or value to say. SUBSCRIPTION PRICE In U. S., Canada and Mexico, . . . $2.00 per year In all other countries, $3.00 per year Payable in advance Remit by postofBce or express money orders, or by bank draft on Chicago or New York NICKERSON £& COLLINS CO., Publishers 315 Dearborn Street, Chicago, U. S. A. PRACTICAL COLD STORAGE 595 SHEET CORK INSULATION RACTICAL tests and experience have demon- strated that granulated cork is the most perfect commercial insulation on the market at the present time. Modern methods in building construction demand a more suitable form of insulation. We now manufacture cork boards consisting of granulated cork compressed in sheets of con- venient size and thickness. Acme Sheet Cork. This form of insulation is com- posed of small granules of natural cork compressed in molds and baked at a high temperature, without the addition of any foreign cements. Impregnated Sheet Cork. This form of insulation is composed of small granules of natural cork, molded and thoroughly impregnated with a waterproof substance, which surrounds each separate particle of cork. This prevents the absorption of moisture, deterioration or disintegration. Cement plaster will adhere firmly to the surface of our materials, which makes the finish of the room desirable and sanitary. We are prepared to furnish plans and specifications for the complete installation of our products. Samples or models will be furnished upon application. We solicit your inquiry. Armstrong Cork Company INSULATION DEPARTMENT J* PITTSBURGH, PA. V. 596 PRACTICAL COLD STORAGE Books on Cold Storage, Ice Making and Refrigeration Compend of Mechanical Refrigeration By Dr. J. E. Siebrd. Sixth edition. Price, prepaid, cloth, $3.00. Morocco, $3.50. The only work treating- on all the various branches of theoretical and applied refrigeration, and will be found to contain a large amount of information which would be looked for in vain elsewhere. Practical Cold Storage By Madison Cooper. Price, prepaid, cloth, $3 50. Morocco, $4.50. A complete treatise upon the theory, design and construction of buildings and apparatus for the preservation of perishable products, approved methods of applying 1 refrigeration and the care and handling of eggs, fruit, dairy products, etc. It is a volume 9%x6% inches in size, containing 600 pages printed on heavy half-tone paper, profusely illus- trated with diagrams, sectional views and half-tone cuts. Machinery for Refrigeration By Norman Selfe. Price, prepaid, cloth, $3.50. To the ice or cold storage man who wants to produce the best results with the least primary investment of capital, the smallest cost of maintenance and the lowest working expense, this work will prove of great value. The Modern Packing House By F. W. Wilder. Price, prepaid, cloth, $10.00. Morocco, $12.00. The only work of the kind ever published. A complete treatise on the designing, construction, equipment and operation of a modern abattoir and packing house, according to present American practice, including formulas for the manufacture of lard and sausage, the curing of meats, etc., and methods of converting all by-products into commercial articles. Indicating the Refrigerating Machine By Gardner T. Voorhees. Price, prepaid, cloth, $1.00. Morocco, $1.50. Treats of the application of the indicator to the ammonia compressor and steam engine, with practical instructions relating to the construction and use of the indicator, and reading and computing indicator card. Refrigeration Memoranda By John Levy. Price, prepaid, flexible leather, vest pocket size, 75 cents. Con- tains a number of useful memoranda and tables in plain everyday engine-room lan- guage. All algebraical formulas have been excluded with the idea of placing the ook in the hands of the man at the throttle in such shape that he may understand it without sitting up all night to figure it out. NICKERSON CS, COLLINS CO. PUBLISHERS 315 Dearborn Street CHICAGO, U. S. A. PRACTICAL COLD STORAGE 597 INSULATION WE MANUFACTURE AND CONTRACT FOR THE ENTIRE INSULATION OF COLD STORAGE PLANTS WITH Lith 225 Linofelt Wjcf'jTRIFJ Au-TiAqvA Czmeivt i" ' LlXTOFELT ' " *1"a Jtrijv Z"Zirir WfujiRim Strips XLtNOFSLT %' I &.G Soahds <£_DouBI.E W.P PjlPJSR %'T5.aB0ARDS "tixf'TtmRim Jhlipj Jee Jforjz jG.' OUR INSULATION CAN BE INSTALLED SOLID OR WITH AIR SPACES. WE CAN ALSO GIVE YOU ANY FINISH DESIRED Union Fibre Company* WINONA, MINN., U. S. A. Chicago Sales Office, Room 304, Great Northern Bldg. 598 PRACTICAL COLD STORAGE BF a square foot of 1 inch Hair Felt costs 20 per ■* cent, more than the same amount of any other insulation and gives you 100 per cent, better results, which would you choose as the most economical ? Poor insulation requires larger refrig- erating apparatus and what is saved in insulation is more than expended in machinery. The use of Hair Felt insures perma- nent economy, means thinner walls and partitions, and saves space that can be used for storage purposes. Nature's Insulation is carefully select- ed cattle hair, thoroughly washed and air dried, and when once put up the old reliable Hair Felt is there to stay. Vermin, fire and moth proof. Write for samples, testimonials and information as to how you can save that 100 per cent. Baeder, Adamson & Co. Philadelphia, Pennsylvania PRACTICAL COLD STORAGE 599 Table of Insulation Tests The figures show the total heat transmission per hour, per square foot, at a difference in temperature of 66° Fahrenheit between inside and outside of tester. The British Thermal Unit 'B. T. U." is the amount of heat required to raise i pound of water i° Fahrenheit. %-inch D. k M. Boards W. P. Paper . Viudi D.&M. Boards 4-inches Mill Shavings X-inch T). & M. Boards. W. P. Paper . K-incn D. &. M. Boards. 5.16 B.T.U. 7.20 " J$-inch D. & M. Boards. W. P. Paper . 4-inches Mill Shavings W. P. Paper . J6-ioch D. & M. Boards " J 8.13 " : M. Boards, -, ' I 3ork — 1 Inch L . (Sheets) [ : M. Boards. ) X-inch D. & M. Boards. W. P. Paper 3-inch Sheet Cork— W. P. Paper V-ioch D. & ] 8.56 Jj-iDch D. & M. Boards. 14 Half-inch Air Spaces Waterproof Papers . V 8 -meh D. & M. Boards, Jg-inch D. & M. Boards. W, P. Paper . 4-inches Mineral Wool W. P. Paper . >8-IdcIi D. & M. Boards. %-lnch D. & M. Boards. Half-Inch Air Spaces P. Papers . %-lnch D. & M. Boards, X-inch D. & M. Boards W. P. Paper . 1-inch Sheet Cork . W. P. Paper . K-ineh D.& M. Boards %-inch '!').& M. Boards ^C^Z. W. P. Paper . 1-inch Air Space W. P. Paper . %-iuuh D. 4 M. Boards Jtf-inch P. & M. Boards, W. P. Paper . Jtf-iuch )». A. M. Boards 8.69 9.54 12.77 19.78 25.17 } 30.42 The above figures show results of a test of Cold Storage insulating materials recently made. The figures prove that with three Inches of HAIR FELT not only more insula- tion can be obtained, but the best Insulation that ca n be had. BAEDER, ADAMSON & CO., Makers PHILADELPHIA CHICAGO NEW YORK BOSTON 600 PRACTICAL COLD STORAGE Send for a copy of our Booklet, "Nature's Insulation" Every cold storage man should have a copy BAEDER, ADAMSON & CO., Makers Philadelphia Chicago New York Boston WM. H. BOWER, ' General Manager. PHILA., PA. GEORGE R. BOWER, Sec'y and Treas. Sty? Ammonia 0k. OF PHILADELPHIA Manufacturers and Distillers of Ammonia 26° Aqua Refined and Purified FOR ABSORPTION MACHINES ANHYDROUS STRICTLY PURE BOILING POINT— 30° F. ESTABLISHED AS THE STANDARD ALWAYS DRY "EVER THIRSTY FOR HEAT UNITS" DISTILLED FROM PURE AMMONIA °f OUR OWN MANUFACTURE Lrfrf OTfrmjJ <&l \M j&ES ^jb\ A Specify B. B. Shipments Immediate. Pamphlets Free, in English, German or Spanish. OUR AMMONIA MAY ALSO BE OBTAINED FROM THE FOLLOWING : NEW YORK CITY— 100 William Street, Roessler CB, Hasslacher Chemical Co. BUFFALO-Seneca Street Keystone Warehouse Co. BOSTON— 45 Kilby Street .... Charles P. Duffee PITTSBURG— Duquesne Freight Station . Pennsylvania Transfer Co., Ltd. WHEELING, W. VA — . . ' '. Wheeling: Warehouse and Storage Co. BALTIMORE— 301 North Charles Street Baltimore Chrome Works WASHINGTON— 1227 Pennsylvania Avenue • • Littlefield, Alvord CB, Co. NORFOLK— .... • The Nottingham ffl, Wrenn Co. ATLANTA-Century Building ... Southern Power-Supply Co. SAVANNAH- • • ■ Benton Transfer Co. JACKSONVILLE— Atlantic Coast Line Avenue S. E. W. Acosta NEW ORLEANS— Magazine and Common Streets . Finlay, Dicks (S. Co.. Ltd. CLEVELAND- CINCINNATI— . . • CHICAGO— 16 North Clark Street . MILWAUKEE— 136 West Water Street KANSAS CITY— 717 Delaware Street INDIANAPOLIS- LOUISVILLE— LIVERPOOL— Adelphi Bank Chambers The Cleveland Storage Co. Pan-Handle Storage Warehouse F. C. Schapper Central 'Warehouse O. A. Brown Central Transfer and Storage Co. Louisville Public Warehouse Co. Peter R.McQuie £8. Son mmamgg ^ The WERLIIN Anhydrous Ammonia Purifier PATENT APPLIED FOR 3lr? a«ij ftrfrigrnitfttg Descriptive Booklet LOUIS WERLIIN Inventor and Manufacturer 2815 Grays Ferry Road Philadelphia t Choose! Expert Advice Two Ways to Learn Ho^ to Buy Refrigerating Machines » The prospective purchaser has two ways of determining the most desirable type of ice making or refrigerating rnachine. He can learn at the " dear school of experience " or he can get our advice. During our years of experience we have built practically', every type of machine. We have,, made tests of each, as well as of the machines made by others. Our standard type — single-acting with vertical compressors — is the result. . Don't waste your money. Use our experience. It is yours for the asking. Write for catalog B York Manufacturing Co, MAIN OFFICE AND WORKS, YORK, PA. GENERAL WESTERN OFFICE, CHICAGO Branch Offices: Boston, New York, Philadelphia, Pittsburg, Cincinnati, St. Louis, Houston, Tex., San Francisco, Atlanta ■> V. m ill •I ML T liilltlltH HHHT ■ '.' WiffimWn Hull 111