■(M^u^ UNIVERSITY (J^ • UBRARY Q>^^ Hii - CIRCULATJOH Cornell University Library QC 645.H18 The Tesla high frequency coH, its constr 3 1924 012 334 706 Cornell University Library The original of tliis book is in tine Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924012334706 THE TESLA HIGH FREQUENCY COIL Plate 1. — Complete 12" Apparatus. Frontispiece. THE TESLA HIGH FREQUENCY COIL ITS CONSTRUCTION AND USES BY GEORGE F. HALLER AND ELMER TILING CUNNINGHAM S6 ILLUSTRATIONS NEW YORK D. VAN NOSTRAND COMPANY 23 Murray and 1910 27 Warren Sts. Copyright, 1910, by D. Van Nosteand Company X The Plimpioii Press Norwood Mass. U.S.A. INTRODUCTION In presenting this book on the Tesla coil to the pubhc the authors hope that they have filled a long felt vacancy in the practical library of science. No attempt has been made to give a mathematical explanation of the oscillation transformer, and other parts of the high-frequency apparatus, for the simple reason that the theory is too complex, and when obtained of no practical use. Neither have the authors tried to lead the amateur, who is just learning how to string bells and connect batteries, from the elements of the galvanic cell up to the working of a high-potential, alternating cur- rent, but have merely made an effort to place in the hands of advanced amateurs in electrical science a practical working manual on the construction of high-frequency coils, now so useful in scientific investigation. The attention of the authors was first called to the Tesla coil when they were fortunate enough to be given the use of the 7" standard coil described in the last chapter of this book. A systematic line of experiments was carried on with it, in order to study the effects of a change in the constants of the various circuits. All the mechanical and electrical details of construction were carefully worked out, and the authors finally decided to design and construct a larger coil. The coil, as first constructed, was a decided failure, due to VI Introduction too small a condenser capacity. For about five months they further experimented on the details of construction and finally arrived at the 12" coil described in this book. This coil they feel assured is as efficient as can be made. It is especially designed to give a high-frequency discharge of great volume. This latter fact makes it useful for wireless telegraphy. In conclusion they have to thank Mr. G. O. Mitchell for many suggestions and for the kindly interest he has taken in this work. They feel that without his help the writing of. this htde book would have been impossible. G. F. H. E. T. C. CONTENTS CHAPTER PAGE I. General Survey . i II. The Transformer . 4 III. The Condenser . . 20 IV. The Oscillation Transformer 24 V. The Interrupter . . . 32 VI. The Construction of the Boxes 60 VII, Assembling . . 64 VIII. Theory of the Coil . 72 IX. Uses of the Coil . . 84 X. Dimensions of 7" Standard Coil . 97 Appendix . . ....... iii LIST OF PLATES FACING PLArE PAGE I. Complete 12" Apparatus Frontispiece II. Transformer for 12" Apparatus . 20 III. Oscillation Transformer and Glass for Condenser of 12' Coil . 20 I\'. Motor-driven Interrupter .... 52 \'. The Electrolytic Rectifier . . . 52 VI. Discharge from the 12' Coil . 96 VII. The 7' Standard Apparatus . .... ... 96 LIST OF FIGURES FIG. PAGE 1. Method of Fastening Primary Terminals — Completed Primary 8 2. Secondary Bobbin of Transformer ii 3. Hand Winder 13 4. Wire-spool Holder . 14 5. Frame for Secondary of Transformer 18 6. Section of Completed Transformer . 18 7. Condenser Frame and Brass Condenser Sheet 22 8. End Support for Secondary of Oscillation Transformer 25 9. Fibre Strip 25 10. Centre Rod 25 11. End Support for Primary 28 12. Primary of Oscillation Transformer . 29 13. Completed Secondary of Oscillation Transformer 29 14. Bushings for Support of Oscillator Standards . . 30 15. Hard Rubber Block on Oscillation Transformer 30 16. Simple Primary Air-gap 34 17. Magnetic Interrupter 37 18. Motor Interrupter Fan . 38 19. Brass Angle Piece 39 20. Hard Rubber Block 40 21. Section of the Motor Interrupter . 41 22. Patterns of Base 42 23. Patterns of Yoke 44 24. Section of Completed Molor 45 25. Rotor Disc - . 46 26. Rotor and Clamp Nut 48 27. Stator Disc 49 28. Frame for Stator Coils . 51 29. Self-starting Device . . . 52 30. Rectifier Plates and \\'iring Diagram 58 31. Transformer Box 61 32. High-tension Box . 63 33. Connections for Primary of Transformer 65 xil List of Figures FIG. PAGE 34. High-tension Bushing ^ 35. Oscillators and Standards ..... ^7 36. Wiring Diagram . - 08 37. Waves on Wires . 92 38. Primary and Core of Transformer of 7' Coil 98 39- Secondary Bobbin of Transformer of 7" Coil 99 40. Plate and Frame of Condenser loi 41. Oscillation Transformer of 7' Apparatus . 104 42. Box for 7" Apparatus 106 43. Wiring Diagram . 107 44. Oscillators and Standards for 7' Apparatus . 109 45. Oscillation Transformer of Small Coil 113 46. Completed Transformer of Small Coil 115 47. Primary Spark-gap . . 117 48. Wiring Diagram . 118 49. Wiring Diagram . 118 THE TESLA COIL CHAPTER I GENERAL SURVEY By far the largest and most interesting branch of science is electricity, for Maxwell has proven mathematically, and Hertz verified experimentally, that light is an ejectromagnetic disturbance in the ether, and thus added that subject to the realm of electricity. Amongst the various phenomena of electricity, those of the high-tension current are the most interesting and instructive. With such a current all the wonders of the Geissler and Crookes tubes may be seen. With it waves for wireless messages may be sent out into space, and a great number of other experiments carried out. It is the purpose of this book to show how a satisfactory apparatus for producing these currents may be constructed, and also to describe a few of the uses for such a coil. The apparatus, as described in this book, is most commonly known as the Tesla High-Frequency Coil, and consists, in general, of four parts : i. The Step-Up Transformer; 2. The Interrupter; 3. The Condenser; 4. The Oscillation Trans- former. Each of these will be fully considered in subsequent chapters. Before entering upon the description of the Tesla high- frequency apparatus, however, it would be well to make a few general remarks which are of the greatest importance. 2 The Tesla Coil Throughout the whole work of construction the most exact- ing care must be given to the matter of insulation. All the wire used must be carefully tested, and each layer of wire in the transformer must be thoroughly shellacked, and then in- sulated from the next layer, by two turns of carefully oiled paper. In the condenser, which is really the vital part of the apparatus, the glass should be of the best grade obtain- able. It must also be free from all air bubbles. It is in the high-frequency apparatus, howe^'er, that the greatest care as regards both construction and insulation must be taken. The secondary consists of one layer only of No. 32 B. & S. gauge, double cotton-covered wire, wound on an octagonal frame, formed of strips of vulcanized fibre fastened to two end pieces of wood. When winding the wire, care must be taken that no two adjacent wires touch, for that would cause a short circuit. When the wire is completely wound, it is given about five coats of shellac, not only to act as an insulator, but also to prevent any slipping of the wires, The primary consists of a thin band of copper, making two and a half turns around a circular frame surrounding the secondary. The frames on which the primary and secondarj are wound must be \'ery firm and sulDstantial, so that ai occasional jar will not displace any of the wires on the secondary. All connections must be soldered, and the connecting wires run through glass tubes. When the apparatus is finished, two carefully made box6 must be constructed. These must be oil tight. This iii General Survey 3 accomplished by mortising all joints, and then giving the boxes, especially the joints, about four or five coats of shellac. Into one box the transformer fits, and into the other the condenser and oscillation transformer. Then the boxes are filled with pure paraffine oil, which is the only efficient insulator for these high-tension currents. Some who intend to build this coil will think that all these precautions regarding insulation are extreme, but it will be found that, in dealing with high-frequency, high potential currents, too much care cannot be taken, for "Good insu- lation is the key to success in high tension work." CHAPTER II THE TRANSFORMER The transformer — sometimes called a converter — is merely an induction coil that is connected directly to the alternating-current mains, without the use of an interrupter, and is used to raise or lower the voltage. In a transformer the number of watts in the primary equals approximately the number of watts in the secondary. In the case of any step-up transformer, the ratio of the number of volts in the primary to those set up in the sec- ondary is nearly the same as the number of turns of wire in the primary to the number in the secondary; but the amperes decrease in the inverse ratio. The transformer used in the coil described in this book is of the common induction-coil type, oil-immersed, step-up transformer. It takes the alternating current from the mains at no volts or 55 volts, and steps it up to about 10,000 volts. The efficient working of a transformer depends largely ■ upon the design of the core. The iron used must be of high permeability and should have little retentivity. A straight core is always best to use; for, on the fall of the current from its maximum value to zero, the magnetic flux falls from its maximum value, not to zero, but to a value which depends The Transformer 5 on the residual magnetism. The residual magnetism in an open circuit is much less than in a closed magnetic circuit, so that when the current suddenly becomes zero, the mag- netic flux drops lower in an open circuit than in a closed one. As the electromotive force in the secondary is proportional to the fall in the magnetic field, it is greater with a straight core than with a closed circuit of iron. The coil designer is obliged to determine the length of the iron core from the experience of others, as the mathe- matics for calculating it is too complex, although simple and useful in the case of closed circuit transformers. If the core is made too long the primary magnetizing current will be too large, while if made too short the secondary coils would have to be made of too large a diameter to be efficient. There is, therefore, a certain length which will give the best results. In the case of this transformer the length of the core was determined after having gained all possible information from certain eminent men who had made a life study of these matters; in fact, all the dimensions of the transformer for this special use were determined in this way. The iron core is made up of pieces of No. 20 or 22 B. & S. gauge iron wire 18" long. The wire is first cut nearly to size with a pair of pliers, and,' when assembled, the ends of the bundle are sawed off square with a hack saw. An ordi- nary piece of iron pipe, a little less than 18" long, and having an internal diameter slightly less than 2", is tightly filled with these wires. When putting the wires in, stand the pipe on end on a smooth surface, and force in each wire until 6 The Tesla Coil it hits this surface. When the bundle is finished, the upper end is sawed off «-ith a hack saw to exactly i8." The tube containing the iron wires is now placed in a coke or coal fire and left there until the fire burns itself out, thus insuring slow cooling. This heating and subsequent slow cooling so softens the iron wires that their retentivity is re- duced to a minimum. When cool, the wires are taken out and sandpapered to ^emo^'e any superfluous oxide. They are then, one by one, dipped into boiling water, wiped dry, and while still warm are coated with thin shellac varnish. When the shellac is dry they are again packed, as tightly as possible, in the pipe, to hold them in the desired shape. Then, while still packed closely together, they are forced slowly out of the pipe; starting at the end thus released, they are tightly bound with a narrow cotton bandage, which can be obtained from any surgical supply house. The bandage should be between one and two inches wide, but no more. When the entire core is wrapped with this cloth, the cloth should be hea\ily shellacked. The ends of the core are now filed flat and smooth; after this it is put in a warm place to dry thor- oughly, when it will be ready for the primary winding. The use of the insulating varnish on the iron wires is to arrest eddy currents as much as possible, thus preventing the iron wire from becoming heated and energy wasted, which would lower the transformers efficiently. The primary is wound in two sections of two layers each, one above the other. No. 12 B. &l S. gauge, double cotton- covered copper wire is used. About 2\ pounds will be The Transformer 7 required. The primary may be wound by hand, by erecting two wooden supports 17" apart, and having a 2" hole bored in each, to receive the iron core. Then, by turning the core by hand the wire may be wound fairly well. But as it is rather difScult to wind the wire tightly in this way, it would be more satisfactory to wind it in a lathe, if the amateur has access to one. To mount it, cut a half-inch piece from the end of the pipe in which the core was formed, and slip it over the extreme end of the core. Make the ring fit as tightly as possible by placing between it and the core a few strips of tin or other thin sheet-metal. Now clamp it firmly in the chuck. The other end of the core should also be fitted with a half-inch piece of pipe and supported at this place in the steady rest. The one piece of pipe is used to prevent any of the wires from being forced in unequally at the points where the chuck clamps it, and the other to afford a smooth bearing surface for the steady rest. If there is any tendency for the core to slip out of the chuck, the tail stock, with the centre removed, may be pressed up against it. About I ft. from the end of the copper wire take a couple of turns of tape around it. At this point bind the wire to the iron core, about i" from its end, by taking several turns of tape around it. Proceed now to wind the wire tightly and closely to within i" of the other end. Here the winding of the primary is stopped for a short time in order to give the wire a good coat of shellac. After the shellac has dried, another coating is given it, and then the second layer is wound on while the wire is still wet. When the winding 8 The Tcsla Coil has come to within about six turns of the starting point, a piece of tape doubled back on itself is laid on the first layer, with its ends projecting beyond the unwound portion of the second layer. The looped end of the tape must be on the outer side of the winding. See Fig. i. /I kf''') ' Sji-ix^rams showing rnar^rter oC CasientTn^ la^t "tuTYt. Fig I. — Method of Fastening Primary Terminals - Primary. ■ Completed The winding of the second layer is finished over the piece of tape, the last turn being brought through the loop in the tape. The loop is drawn tight by pulling on the other pro- jecting ends. In this way the last turn is kept from slipping off. By using this method or fastening it is unnecessary to use any bobbin heads for the primary; this is a decided advantage, as, with a removable primary, bobbins are always getting loose. The wire is cut off about 2' from this ending The Transformer g in order to allow plenty of wire for making the various connections, which will be described in a later chapter. When this layer is thoroughly shellacked, the first section of the primary is complete. The second section is wound directly on top of the first, starting at the same end, and being sure to wind in the same direction. Each layer when wound is thoroughly shellacked, and the last turn is fastened in the same manner as before. If the wire has been put on carefully 164 turns can be wound in the 16" and the total diameter will be 2|". The secondary is wound in four sections. It will first be necessary to procure two micanite tubes, the one fitting tightly within the other. The inner diameter of the smaller tube is a trifle greater than 2!", the external diameter of the larger one being 35". The length of the tubes is 18" and their thickness -J". Now turn out a wooden rod so that the larger tube will fit around it tightly. Mount the rod in the lathe with the tube on it, clamping one end of the wood in the chuck, and supporting the other end on a centre. With a thin parting tool, cut off seven rings, three i" wide, and four, 3^" wide. If the amateur has no lathe the rings may be cut off in a mitre box. Out of some quarter-inch sheet-fibre, cut eight circular pieces, 6" in diameter and having a 3" hole in the centre. Slip one of the 1" rings on the smaller tube, and with Le Page's glue fasten it to the extreme end of the tube. Next slip on one of the circular discs of fibre, and then one of the 3J" rings, fastening them with glue. Two more discs are put on, and then another 3^" ring. After 10 The I'rsld Coil this comes another disc and a i" ring, followed by a disc and a 3,{" ring. Then put on two more discs and the remain- ing 3 1" ring. This is followed by the remaining disc and i'' ring. Be sure that each ring is carefully glued in place. Before putting on the discs, small holes should be drilled in them, through which to carry the wires. The romijlcted bobbin for the secondary is seen in Fig. 2. The discs num- bered 2, 3, 6, 7 ha\'e the holes fcjr the connecting wires drilled on their inner edge, while the others have them drilled about \" from their outer edge. Obtain a wooden rod upon which the secondary bobbin will lit tightly. It should be i8i" long. If the coil builder is skilled in winding wire in the lathe, the winding may be done there much more rapidly than by hand; but for an amateur, who has had but little experience with lathe windirig, or for one who does not possess a lathe, the following method is given. In winding in the lathe, great care must be taken that the wire is not snapped off when the end of the layer is reached, and while the jjaper is being wrapped on before the next layer is wound. For the hand winder, the wooden rod, on which the second- ary bobbin fits tightly, is drilled in at both ends for about 4" with a litde less than a {" hole. Pieces of |" iron are then driven into these holes, to serve as an axh,-. They should fit tightly, so as to turn with the cylinder. About 6" should project at one end, which is bent into a handle. 1 !/' at the other end is sufficient for a bearing. The standards are made of '(" oak, fastened jg|" apart, ^ The Transformer „9 II r -I* -Id- f ^ -I* "1 4e- -^ 1-^ :,f^i^,^^-J^.?/-^ <5^ ^ 12 Tlie Tesla Coil to a baseboard 2' long. A piece of oak f" square and 2" long is fastened with two screws to the top of each standard, to serve as a cap. A I" hole is then bored with its centre on the joint. This allows the cylinder to be taken out of its bearings when necessary. Two iron washers are slipped over the shaft at the short end to act as a thrust bearing, and two washers, with an open, steel-wire spring between them, are put on the other end. This will give the friction required to enable the amateur to stop the winding at any time, and still be sure that the cylinder will not rotate and so loosen the turns of wire. The dimensions of the winder are seen in Fig. 3. As the wire must be wound under some tension, and as it is tiresome to give the required tension by letting the wire run through the hand, the holder shown in Fig. 4 was devised. It consists of an axle which fits the spool tightly, and which is 4" longer than the spool. There is a thread cut on one end of this axle for about 2" It is then mounted in two wooden standards fastened to a baseboard. Iron washers are put between the spool and the standards for the spool to bear on. An open spring made of piano wire is slipped up on the threaded end of the shaft, outside of the standards. A washer and a nut are now put on to give the required tension to the spring. A lock nut is put on to keep this nut from turning. Care must be taken to detect any breaks that may occur in the wire. When winding the wire it quite frequently The Transformer 13 o "n F\ c -a I M O C5 14 The Tesla Coil happens that a little kink will cause a break; but because it is covered by the cotton insulation, it will be wound on the bobbin, unknown to the coil builder. To detect these breaks immediately, the authors used the following method. A ring is cut out of a piece of sheet brass or copper. It is }" wide and 3" in diameter. This is fastened by several flat-headed brass screws to one side of the spool on which the wire is / ^ 8 Fig. 4. — \\'ire-Spool Holder. bought. If the wire has been bought from a reliable dealer, the inner end will be found projecting outside of the reel. This wire is soldered to the ring on the outside of the spool. A strip of sheet copper or brass, which is of such a length that it will bear on the ring, is fastened to the upper end of the standard, on the side on which the ring is. From here a wire is led to one pole of a dry cell. The Transformer 15 On the winder a strip of sheet metal is fastened to one of the standards. It is best to fasten it to the one farthest up from the handle. It is bent so that it presses firmly on the projecting axle, which has been polished to make good elec- trical contact. A wire is then led from the brush on the standard to a binding post on the baseboard. A telephone receiver is now connected in series with the binding-post and the other pole of the cell. A watch-case receiver, with a head attachment, is the best to use. If the amateur has only the Bell receiver, an attachment to hold it to his head can easily be arranged. If the amateur prefers he may use a sensitive galva- nometer. Everything is now ready for the winding of the secondary. To begin, pass about i' of the wire through the hole in the bobbin heads numbered 2, 3, from the side on which bobbin head 2 is. The insulation should be scraped off of the end of the wire for about 2", and then this bare part should be tightly wrapped on the axle between the washer and the wooden cylinder. It will now be seen that there is a complete circuit through all the wire on the spool. The diaphragm in the telephone receiver is drawn down or if a galvanometer is used, the needle will be deflected. If the wire should break, the diaphragm will return to its normal position and a click will be heard, or in the case of the galvanometer the needle will return to the zero position. When this happens the break should be located and the wire soldered. Acid should not be used in soldering, as a little left on the wire 1 6 The Tesla Coil will corrode it and spoil the electrical connection. Rosin is the best thing to use as a flux. The first layer in the section between the bobbin heads I, 2, is wound from 2 to i, and after it is wound it is given a good coating of shellac. Before winding the next layer, a little over a turn of paper is taken around the pre\ious one. The edge of the paper can be held down with a little shellac. Parafiine wax must not be used to increase the in- sulation, as the transformer when finished is immersed in paraffine oil, which acts as a partial solvent to paraffine wax, thus spoling its insulating properties. All the layers after the first should start about \" from the inner face of the discs and stop the same distance from them. Be sure to shellac each layer after it is wound and then take a turn of paper around it. Continue winding until 61 layers are in place. The last layer should be wrapped over with a narrow cotton bandage which is thoroughly shellacked to keep it in place About two feet of wire should be left projecting from the section for making the various connections. This wire is then brought through the hole in disc i, and its end is connected to the axle. Unwind the other wire from the axle and, after polishing the uninsulated part with a piece of emery cloth, t^vist it around the end of the wire from the spool, which has also been polished, and then solder the connection. \\'rap the bare part of the wire with some silk thread, so as to thorou'^hly insulate it. The section between the bobbin heads 3, 4, is now wound. The Transformer 17 ; The first layer is wound from j towards 4, the winder being turned in such a direction that the direction of the current in the wire of this section will be the same as in the one just wound. That means that the winder must be rotated in the opposite direction. For convenience, howe\er, in the winding the secondary bobbin can be taken off of the wooden rod and put back in a reversed position, ^^■hen this is done the winder is rotated the same as predously. The same instructions hold for this section as for the pre\"iou5 one. Each layer must be shellacked and wrapped with paper and the winding must stop before getting to the bobbin heads. In this section 71 layers are wound on. About 2' of wire should be brought through the hole in disc 4 to allow for ; connections. The two remaining sections are now wound in the same - manner, there being 71 layers in the section between the bobbin heads 5, 6, and only 61 la\ers in the section between the discs 7, 8. Remember to keep the direction of the wire the same as in the previous coils. This method of winding has several advantages, one of them being that it relieves static strains. A practical reason is that all the leading out wires are from the outer layers, thus making it ahvavs easy ; to bring out a new piece of wire if an}- are ever broken off. The reason for ha^'ing a greater number of la}-ers in the middle coils w-ill readily be seen from a consideration of the . direction and intensity of the lines of magnetic force around a solenoid. Leave the completed secondary in a warm place to thor- The Tesla Coil i^ Brass Angle Piece. into the form shown in the figure are procured. Two holes are drilled and tapped in each one to fit a standard 4-36 flat'-headed machine screw. These pieces are screwed to the brass disc with j" screws. A \" hole is drilled in the centre of the disc and three ig" holes are drilled on a circle having a radius of |". Next 40 The Tesla Coil turn out a circular block of hard rubber 2" in diameter and the same shape as in Fig. 20. The brass disc is screwed to it with three brass wood screws {" long and the whole is fastened to the shaft of the motor so as to be well insulated from it. To mal<:e electrical contact with the brass & % I Fig. 20, — Hard Rubber Block. plate a brush to bear on the back near the centre is cut out of a piece of y^" sheet spring brass. This piece should be 10" long and Y wide. It is mounted on a piece of hard rubber with a suitable binding-post, so as to press against the back of the disc. For the other side of the spark-gap a standard mounted on hard rubber similar to the one described for the simple spark-gap is used, but instead of being 4" long it is 6" in length The Interrupter 41 and the brass ball is best if it is slightly less than \" in diameter. The fibre handle and shield are necessary in order to adjust the length of spark-gap while the coil is in operation. r — 1 ^ f"^ Vl'BE'R BLOCK A ^ ^ =rs S^-^^J ^a ir-dSJ Z^_ A COM e.K Fig. 21, — Section of the Motor Interrupter. The spark takes place between the brass ball and the pro- jections on the disc. As there is a considerable air current set up by the rapid rotation of the disc, very little arc will form across the spark-gap. The Interrupter 43 A SiLVLL SELF-ST.\RTIXG SDsGLE-PHASE IXDUCTIOX MOTOR To build a motor, to run on the single-phase alternating current of no volts, suitable for running a fan interrupter, is perhaps ver}' difficult. The builder will require more tools and a much greater knowledge of machine shop prac- tice to construct an efficient motor than to build all of the parts of Tesla apparatus combined. For those who have had but litde experience in motor construction, the writers suggest that the amateur purchase an alternating-current fan motor or a suitable direct -current batter}- motor. The following description of the building of this motor is given in order that this book may be complete in itself and so that the coil builder will have all the necessary data to build the complete apparatus without reference to other works. The first step in the construction is to make the necessary patterns for the base and yokes. There are two castings required. The base supporting the punchinss for the stator is cast directly on the standard which supports the motor. The drawint;. Fig. 23. will give the required dimensions. It is assumed that the amateur pattern-maker is aware that an iron casting is smaller than the pattern from which the mould was made, therefore shrinkage must be allowed for in the pattern in order to be sure that the casting will be large enough. One eighth of an inch to the foot is about the proper amount. Turn out a circular piece 5 " in diameter and i" in thick- 44 77/r 'Icslii ('nil ncss. Then a rod i" in diameter, and 6" long, swelling into a graceful enlargement at the lower enrl, is turned out and fastened with glue and nails to the centre of the < in iilar disc. 1- -,'^ - -^ D-^ for jiUUifr heads I'lO, 23, — PAn;.i':.'s oi' YoKE. A piece of wood is cut out of ;" stock to the form shown in the figure. The radius of curvature of the arr must be 2\" so that the stator will fit it accurately. This jjiere is glued and nailed to the top of the upright. The whole pattern is The Inlcmipter iliilllllllilMI'Hliii 45 A Fig. ;:4. — Section of Completed Motor. 46 Tlic Tcsla Coil gi\cn two coals of l)csl shellac \'arnisii, containing suOicicnt lampblack to make it jet black. 'I'his tompktt's llic pattern for the base. In order to pro\i(le a su|)porl for (he bearing of the rotor shaft we must make a pattern lor a yoke. To make this pattern we turn out of \\" sloik a circular disc 5I" in diameter and of the same form as in the drawing. Two castings are made from this palleni, one to lit each end of the stator. They not only ser\e to furnish bearings for the rotor, but also to enclose the entire motor and thus keep out moisture and dust. Vie. 25, — Rotor Disc, After the patterns arc shellacked they should be sent to a foundry where the castings can be obtained quite reasonably. It requires one casting of the base and two of the yoke or journal. When the castings arc obtained they should be chipped and all the roughness filed off. The rotor consists of a number of iron discs 2\" in diameter The Interrupter 47 and having twelve f " holes drilled around the edge and a j^g" hole in the centre. They should be made of iron about j^|§Q-" in thickness; about forty of them making a pile i" high. These discs can be made by the coil builder wfith the help of a lathe and drill press, or they can be obtained already stamped out from any of the large dealers in electrical sup- plies. A sufficient number of them are mounted on a shaft, turned down from a f" rod of cold rolled steel to the size shown in the figure, to make a pile 2v" in height. As the motor will not have a very heavy load thrown on it, it will not be necessary to key them to the shaft. A good driving fit is sufficient to keep them from turning. They can be clamped in position by the nut shown in the figure. The conductors consist of twelve s" copper rods 2f" long. One of these rods should be driven in each of the holes around the edge of the discs and should project J" beyond them on both sides. To short-circuit them, two heavy rings made by bending two pieces of \" copper rod into a circle having an outside diameter of if" are soldered to the ends of the rods. Use sufficient solder in making these connections in order to prevent heating at the connections by the induced current in the rotor. This completes the rotor. The next thing to consider is the stator punchings. In this case they will not be punched out, but will be cut out on either a shaper or milling machine, or cut out by hand after as much metal has been removed as is possible by drilling. The diameter of these discs is given in the draw- ing on Fig. 27. To make them, cut roughly out of tHtt" 48 The Tesla Coil hi %k -%%. "T «)i» I s ■ o o ^ The Interrupter 49 JO The Tesla Coil iron about loo pieces 6" in diameter, with a pair of snips. A I" hole is drilled in the centre of them and the whole number are clamped on a mandrel between two nuts and turned down in a lathe to si". Next four Y' holes are drilled as in the figure, and a fibre tube i" in external diameter and J" internal diameter is driven in each hole. A J" stud 3I" in length, with hexagonal nuts and f" iron washers, binds the discs together. After tightening up the nuts the bolts can be slightly riveted to guard against possible loosening. The whole is clamped in a chuck and the centre is bored out to 2f" in diameter. Next the slots are cut as in the figure, either on a milling machine or shaper or by the use of a hack saw and file. A large bulk of the metal can be removed by drilling. When the stator is complete it is mounted on the pedestal with four cap screws which screw into the bottom edge. The two ends are fastened to the stator with four l" fillister screws i" long. The holes for these screws are drilled mid- way between the nuts binding the stator discs together. In order that the heads fit up against the stator four holes should be drilled to allow the nuts to project into the heads. The rotor is next wrapped with paper until it just fits into the stator and the heads are bolted on in the way they are to be permanently. It is well to mark them so that they can always be put back in the same place. Then the space between the shaft and the journal is filled with the best grade of Babbit metal obtainable. Cardboard washers slipped over the shaft prevent the babbit from running out. The Interruptef 51 The next thing to do is to wind the stator coils. The wire used is No. 22. The coils are wound in a wooden frame of the size shown in Fig. 28. After the coils are wound they are wrapped with tape, shellacked, and allowed to dry by thoroughly baking. Before the coils can be put into place, means must be provided for making the motor self-starting. This is accomplished by means of a short-circuited copper ' ~] i 32 ^e .1. 1 e \ •4 T I V ■;tf -I, ^ tape 1 1 1 1 (( / 1 1 rj 7 layers 14 turns each of No. 22 B&S D.C.C. Cupper wire ZTHunrs + /J? Finished stator coil showing outside dimensions f'^^^'^-i Note:- About 65 feet of No. 22 B & S guage ^^tapered ± ± D. C. C. copper wire is needed for each stator coil. ■^18 Frame on which stator coils are wound. Fig. 28. — Fkame for Stator Coils. conductor lying in the grooves marked "A" in the drawing of the stator punchings, Fig. 29. This conductor consists of a piece of No. 14 bare copper wire bent into the form of a rectangle, so as to fit around the one half of the polar projections of the stator. The two ends are soldered together. A glance at the figure will make this clear. The coils are next slipped into place over these short- circuited conductors. The terminals of the stator coils are so connected as to induce opposite poles in adjacent polar 52 The Tesla Coil pieces. The six coils are in series, the end terminals being brought out to suitable binding-posts fastened to the end pieces and suitably insulated from it. A coating of black paint completes the motor. Although the induction motor is a constant-speed motor at varying loads, we can secure some slight speed regulation, 4- Short circuited cortduc/br of Wo, 14- Bare Cof>(>er Wi>«, showing €haf]e of wire bff[ore alijj^in^ into slots Fig. 29 — Self-starting Device. which is a great advantage in operating the coil, by inter- posing a liquid resistance in series with the motor. This resistance consists essentially of any suitable glass jar, such as is used in a Daniell or Gra\'ity cell, ha\'ing two metal plates suspended in an electrolyte, so that the distance be- tween them can be varied at will. Copper sulphate is gen- erally used as the electrolyte. Plate I\'. — Motor-driven Interrupter. Plate \'. — The Electrohnic Rectifier. The Interrupter 53 AN ELECTROLYTIC CURRENT RECTIFIER It was only at the last moment that the authors decided to make public the results of their experiments on an electro- lytic current rectifier, which has proven highly satisfactory. Its advantages are that it is easily and cheaply built, it re- quires only slight attention, its efficiency is very high, and the current which a small set will rectify is very large. To a great many it may seem out of place in putting in this description of a rectifier, which is entirely foreign to the Tesla apparatus. The reasons for so doing, however appeared, to the authors at least, sufficiently great, for if the amateur constructs the magnetic wipe-out he will need a source of direct current at about 80 or go volts pressure, since this current can hardly be obtained from the lighting circuits which are generally alternating or from batteries. Then having this source of direct current he will be able to substitute a D. C. motor for the induction motor de- scribed in this chapter. The greater number of rectifiers now on the market use the method of choking out the one half of the alternating- current wave and it is to this fact that their low efficiency is due. The high efficiency of the apparatus devised by the authors depends on what might be called the alternate path connection or method; that is, there are two paths for the current to traverse, one of enormous resistance and one of very low resistance. The idea of this form of rectifier came to the authors in 54 The Tesla Coil the following way. They were experimenting on some cathode tubes of peculiar construction, using a 12" induction coil. The current from the secondary of this coil is oscil- latory in character, of course. It was observed that the dis- charge through the tube was ^-ery unsteady, especially when the interruptions were not very rapid. A line of experi- ments was carried out to determine the cause of this unusual' effect, with the result that the resistance was found to be enormously greater for currents in the one direction through the tube than in the opposite direction, due entirely to the difference in the forms of the two electrodes. After discovering this fact they wondered if some electro- lytic cell might not be made which would possess the same properties and could be used to rectify the ordinary alter- nating currents. From a previous study of the effects of various electrodes on the electrolysis of certain solutions we arrived at se\'eral cells which exhibited these properties to a marked extent. It was found that an aluminium electrode was the essen- tial thing in every cell, together with some acid salt capable of forming an oxide with aluminium. The other electrode might be any conductor unaffected by the solution. Some of the conductors suitable for the other electrode are iron, carbon, and lead, and the following solutions all gave more or less satisfactory results. Acid sodium car- bonate, acid sodium phosphate, acid potassium tartrate, potassium alum, and in fact most of the ionizable, slightly acid sulphates, carbonates, tartrates, and phosphates. The Interrupter 55 By merely putting one of these cells in the circuit, the one half of the alternating current wave may be choked out. But this method gives an efficiency of less than 50%. Thus the authors were led to devise the alternate-path method. Before describing this method, however, we will take up in detail the properties of a single cell. After a current is passed for a few minutes through one of the cells, a coating of oxide is formed on the aluminium electrode which is prac- tically a non-conductor. While this does not prevent the difference of potential from being maintained across the cell, it does prevent the ions from giving up their charge and in this way it acts like a polarized copper plate in a single gal- vanic cell. This condition of enormous resistance exists when the aluminium is the anode. When on the reversal of the current the aluminium becomes the cathode there is merely the resistance of the electrolyte encountered. Any cell possessing this property is called asymmetric. As stated before, a single cell by being merely put in the circuit would choke out the one half of the alternating wave, but as this gives an intermittent current, the following is the method devised by the authors. Three cells are needed in all. Two of these consist of one electrode of aluminium and one of iron, with a solution of sodium acid carbonate. The third has two aluminium plates and one iron plate between them. The same solution is used. On looking at Fig. 30 it will be seen that when E is positive the current can flow from either plate 2 or 3 across the elec- trolyte to plates I or 4. The path from 3 to 4 is of enormous 56 Tlic Tcsla Coil resistance, as the aluminium is the anode, but the path from I to 2 is of low resistance and hence the current takes this path. AA'hen H becomes positive the current can flow from 6 to 7 or from s to 4. It takes the path from 6 to 7 as this is of low resistance. In this way both waves of the alternat- ing current are used and the only loss is due to the resistance of the electrolyte. Thus the direct current from this set has a sine wave form, in which all the negative values in the alternating have been made positive. The following are plans for a rectifier suitable for use directly on the no- volt-alternating-current light mains. The rectifying cells have glass containing jars. The jars are all 7" X 6" X 4" inside measurements. The aluminium plates are cut out of -J" sheet and are all the same size and shape. They are 5" x 7" and four are required. The aluminium should be comparatively pure to prevent deterioration of the plates due to local action. If the plates are to any extent impure the cells may fail to work, and if they do rectify it will be at a very low efficiency. The iron plates are cut from I" sheet. Two of them are the same size as the aluminium plate and the third is 8" x 5". This larger plate is to be used in the middle cell. The necessity for making it larger is that it goes between two aluminium plates and the extra length is required to fasten the bind- ing-post to. The plates are held three eighths of an inch apart in the following manner: Out of some f" sheet vul- canite or hard rubber (fibre must not be used as it swells in TJic Interrupter 57 water) cut four strips .1" x 61". Also cut out four washers about V' in diameter and a number of pieces h" square. These latter pieces are drilled and tapped to fit a standard \" thread. The washers have a -}" hole drilled in them. Some \" vulcanite rod is cut up into about 2" lengths and threaded to fit a \" nut. With these strips and washers the plates are held the required distance apart and the bolts firmly fasten them together. The strips of rubber are used across the tops of the plates and the washers at the bottom. See Fig. 30. This method of using hard rubber bolts and nuts is far superior to using iron ones and fitting them with an insulating bushing. A binding-post is fastened at the top of each one of the plates. As the strips across the top of the plates are longer than the jars are wide; when the electrodes are put in place they will be suspended in the solution by the strips resting on the edges of the jars. The electrolyte, if sodium acid carbonate is used, should be a saturated solution. Other solutions than this can be used, although the authors obtained the best results with this one. Besides it is about the cheapest of all the possible electrolytes. In selecting an electrolyte the following factors must be taken into consideration. It must have low resistance, it must be a stable compound, and when no current is flowing it must not attack the aluminium plate and only slightly attack it when current is passing. To make the set con\'enient to handle the jars should be mounted in a wooden frame, with the cell containing the 58 The Tcsla Coil A.c. :; -->fi'bai* wojW D.C, r lauRE. ehowr'tig faos'ition o£ 1fia ce)/5 and eledrtdcs Fig 30. — Rectifier Plates and Wiring Diagram. The Interrupter 59 two aluminium electrodes in the middle. The connections are shown in the figure. With this electrolyte the aluminium plates will form in a few minutes, it being merely necessary to short circuit the D. C. taps with a resistance and allowing the rectifier to take a full load current. The efficiency of the apparatus will be somewhat increased by using a cooling worm, as the electrolyte when cool has the greatest current density. It will be necessary to renew the electrolyte at intervals, depending on the use the set is given CHAPTER \T THE CONSTRUCTION OF THE BOXES The next thing to consider in the building of a Tcsla coil is the boxes which contain the transformer and high-tension coil. One box for transformer, condenser, and high-tension coil might be used, but for a coil of this size the weight would be objectionable. Two separate boxes give the ideal result. They ha\'e the advantage of not being too bulky to handle, and the transformer in this form can be used separately, if so desired. A single box, however, has the advantage of taking up less room and of having all the high-potential connections inside where they are safe, except those which lead to the interrupter which is placed on top of the box. Oak makes the most substantial box, but it is harder to make tight, owing to the fact that the shellac \'arnish which is used for filling up the pores in the wood does not sink into oak with the same readiness as it does in a softer wood. Pine is the best material to use as the joints will require considerable filling up to make them imper\-ious to paraffine oil, which will soak through almost anything in time. Sugar pine may be readily stained and looks very neat when \-ar- nished. For the sides and ends of the transformer box it requires 60 The Conslniclion of the Boxes 6i a piece of straight-grained pine free from knots, ij" x lo", 6" long. The bottom should be made of a piece of i J" x 14", 26" long, and the top of a piece of i"x 11", 2' long. Cut the pieces to the size shown in Fig. 31, and plane the edges true. The end pieces must be mortised into the sides i" from the end. These tongues and grooves may be cut with a saw and chisel if a rabbeting plane is not at hand. After the sides TOP l/IEW-Tiivy rm^vtj Zoi" -i'i' iA -iSif' COVER '®l l@| I® I® I® W I® I zsi- I®! i®| I©' i@| i@| T 0000 SIDE VIEW ' END VIEW Fig. 31. — Teansfokmer Box. and ends are finished the tongues and grooves are given a heavy coat of shellac, which has been dissolved in grain alco- hol, and while still wet are put together. Six long brass screws with round heads are to be used in each board to hold the sides. A brass washer Y l^i diameter should be placed on the screw to prevent the head from sinking into the wood. Next the edges should be gone over with a plane if neces- sary so that the bottom board will fit flush in all places. The 62 TJic Tcsla Coil bottom board is to be i" wider than the width of the box, so that it laps over V' on each side. \\'\\tn the bottom board is cut to size, the edges are rounded off with a plane to gi\-e a finish, and then it is fastened to the box with long ilat- headed brass screws, placed every four inches along the sides and ends. A coating of shellac is given to the edges of the box just before putting the bottom on, to help make it tight. The screws must be forced in until they are flush with the wood. Next the inside should be given five or six coats of shellac, paying especial care to get it into the joints, and allowing each coat to dry before applying the next. A small brass cock in the end near the bottom is a conven- ience in emptying the box of its oil, but the labor of putting it in so that the box will not leak is such that a siphon is quick enough for an occasional emptying of the oil. The box for the high-frequency coil and condenser must have the same care taken in its construction as in the case of the transformer box. The dimensions are given in the working drawings in Fig. 32. A partition is put in between the condenser and oscillation transformer, but several holes should be bored in it near the bottom to allow of the free circulation of the oil. This box must also have several coats of shellac, as the insulating oil used will leak through in spite of all the precaution taken. After the boxes are finished they should be stained or varnished to suit the taste of the builder. Walnut stain looks well, and as it is dark it covers up a multitude of faults The Construction of the Boxes 63 in the wood working. If the boxes are well made a good ciling followed by several coats of shellac makes a very good finish. TOV VIEW COVER REMOVED .1 h— /?■ "?+= COVER ii J6i :=F^ :^i -36?- 000 SIDE VIEW END VIEW Fig. 32. — High-tension Box. Everything is now ready for the assembling of the parts, which will be taken up in the next chapter. CHAPTER VII ASSEMBLING It is not wise to hurry when assembling the apparatus, for if the high-tension wires are not properly insulated, brush-discharge effects will be noticed on operating. In nine cases out of ten poor insulation will result in punc- turing his condenser and probably burning out his trans- former. Care should be taken to follow these directions. First mount the transformer in its box. After lowering the transformer into its box bring its four primary leads to four heavy binding-posts on the end of the box. The two inner terminals of the two sections are brought to two adjacent binding-posts, and the two outer ones to the other two, in such a manner that connecting electrically the two middle binding-posts puts the sections in series and short- circuiting the two outer pairs throws the sections in parallel. See the diagram. This is accomplished by means of a piece of fiat brass with slots filed in it so that it just fits across two binding-posts, or by a short piece of brass rod which fits in the holes of the binding-posts. The secondary terminals are soldered directly to two brass rods f" in diameter and 3" long, which extend through the opposite end of the box for ij". These rods are insulated 64 Assembling 65 by two heavy hard rubber or fibre bushings made as fol- lows: A 2" piece of hard rubber or fibre rod 2" in diameter is turned down to iV', except for a i^" flange on one end the full diameter of the rod. A §" hole is drilled down the centre of the bushing. The bushinsrs should be a driving fit both Fig. 33. — Connections for Primary of Transformer. in the end of the box and over the brass rod. The rods are 6" apart and 8" up from the bottom of the box. This brings them well above the level of the oil, thus assuring no leakage at this point. The leads from the sections should be led to the brass rods through glass tubing bent in the desired shape. A hole is drilled and tapped in the end of each rod to fit a standard 66 The Tesla Coil brass set screw. Another hole is drilled at right angles to the first about \" from the end of the rod to meet the first hole. This makes an efficient binding-post to hold the con- ductor. This finishes the connections on the transformer, which can now be placed in the position which it is to occupy. The box is filled with enough pure paraffine oil to cover the trans- former. This oil should be of the best quality obtainable, free from moisture and impurities, such as is used for insu- lating purposes. It should be allowed to soak into all the sections for 24 hours before using. The primary terminals are connected to a source of alternating current by means of a suitable switch and fuse capable of carrying 30 amperes. The next step is putting in the connections and terminals in the high-tension box. I FiG. 34 - - - h- - - ■ High-tension Bushing, I Three brass rods similar to those used in the transformer box, with the same form of bushings, are driven through holes in the end of the high-tension box next to one end of the oscillation transformer. These holes should be about 6" from the bottom and 3" apart. The brass rods project Assembling 67 I" williin the box. The bushings and rods can be made oil tight by giving them a good coating of Le Page's glue before driving them into place. A 2" strip of wood is glued on in the lower inside end of the box below these rods, to prevent the end of the oscillation transformer from coming in contact with them. i!.;.c: LC 4L- If R is very small, then can be neglected in compari- son with , and then the frequenc}- is given by the expres- sion, In this equation both the quantities C and L must be measured in electromagnetic units or both in practical units, viz., in henrys and farads. In the majority of cases in which electric oscillations are practically used, the resistance of the oscillatory cir- cuit is negligible, and the inductance is small and hence easily measured in centimeters or absolute C. G. S. units, one milli-henry being equal to a million centimeters (10°). 78 The Tesla Coil Also the capacity is best measured in microfarads; one microfarad being the one millionth part of a farad or IO-" of an absolute C. G. S., unit (electromagnetic) of capacity. Hence when L is expressed in centimeters and C in micro- farads, the expression for the natural frequency of the circuit becomes 5.033 X 10" n = ■ 1= VCL The energy storing capacity of a condenser is given by the expression - CV, where C is the capacity of the con- 2 denser and V the charging voltage. The main thing in constructing condensers to be used on high charging voltages is the solid dielectric. There are in all only a few dielectrics suitable for high-tension work, and this number is reduced when cost and internal energy loss in the dielectric are considered. Glass of certain composi- tions, ebonite, mica, and micanite are practically all that are suitable, and of these flint glass is the best, as its dielectric constant is high, being from 5 to 10, and its dielectric strength is also great. Glass is brittle, however, and liable to have flaws which sooner or later give way. The capacity of a condenser depends on the area of the plates, their distance apart and the constant of the dielectric used, and is expressed by the following formula in micro- farads, where K is the dielectric constant, 5 the total area of the plates expressed in square centimeters, and D the distance apart in centimeters, Tlieory of the Coil 79 ^_ KS The constant 9 x lo'^ comes from the fact that one micro- farad equals 900,000 electrostatic units of capacity. The oscillation transformer is nothing but a modified trans- former with an air core. The only important facts about its construction are that it should be built to withstand great voltage differences between the turns, and that the primary should have as small an inductance as is practicable, in order to make the frequency as great as possible. No advantage is gained by having many close turns in the primary, because the increase of inductive effect on the secondary, due to an increase in the number of primary turns, is about exactly annulled by the decreased current through the primary due to its own greater inductance. The function of the interrupter is to destroy any arc that may be formed across the terminals of the primary spark- gap, for if this arc is not wiped out there will be no true oscillatory discharge in the condenser circuit or only a feeble one. The reason for this is that as long as the arc discharge continues, the secondary terminals of the transformer are reduced to nearly the same potential, or at most differ only by a few hundred volts. The function of the primary spark-gap is to regulate the voltage to which to charge the condenser. Since the poten- tial difference between the spark balls is almost equal to the potential difference across the condenser, the condenser will discharge at a voltage determined by the length of the air- 8o The Tcsla Coil gap. Now there is a certain length of spark-gap which is best suited for each coil and it can easily be determined by trial. As a rule it is best to start with a rather short spark-gap, gradually lengthening it out until a point is ahnost reached, when opening it out any further would cause it to cease pass- ing. This spark length almost always gives the best results. In the earlier part of this chapter it was stated that the high- frequency resistance and inductance should be substituted for the ordinary resistance and inductance, when dealing with circuits which are subject to the action of electric oscil- lations. The processes and means used for the measure- ment of low-frequency alternating currents and potentials are not always applicable or correct either when applied to high-frequency measurements. The main reason for the difference between the two cases is to be found in the fact that a high-frequency current does not penetrate into the interior of a thick solid conductor of good conductivity, but is merely a surface or skin effect. When tra^'ersed by an alternating current, there are five qualities of a circuit to be considered. 1. The resistance of the conductor, which is always greater for high-frequency currents than for the ordinary currents; that is, direct currents and alternating currents up to about a frequency of loo per second. 2. The inductance of the conductor depends on its geo- metrical form, material, and the nature of the surrounding insulator. The greater the frequency, the smaller the induc- tance becomes. Theory of the Coil 8i 3. The capacity of the conductor, depending on its posi- tion with regard to the return circuit and other circuits and on the dielectric constant of the surrounding insulator. 4. The dielectric conductance of the insulator surrounding the conductor. 5. The energy dissipating power, due to other causes than conductance, such as dielectric hysteresis, which exist in the dielectric. Under this heading comes the loss of energy from the brush discharges through the air between the con- ductors. If the constants of a circuit for low-frequency currents are known, the values of the constants for high frequencies can be calculated fairly correct. The high-frequency constants can, however, be measured directly, but the apparatus is rather delicate and inconvenient for use and besides not always sat- isfactory. If the coil builder cares to measure the constants of a circuit for himself, he will find the description of the necessary instruments in other books as it is beyond the scope of this work. Ha\-ing now briefly treated theoretically on all four of the principal parts, the authors will try to show how these parts work together to form the Tesla high-frequency appara- tus. The condenser is connected in series with the secondary of the transformer and thus is being continually charged. \Vhen the potential difference betweeen the plates of the con- denser reaches a certain critical value determined by the length of the primary spark-gap, the diameter of the spark 82 The Tcsla Coil balls, etc., a discharge takes place which oscillates through the primary of the oscillation transformer and back and forth across the primary spark-gap. The frequency of the current depends entirely, as shown before, on the constants of the circuit. On first thought, one would think that the condenser would discharge through the closed circuit in the transformer secondary rather than jump the air-gap, but a little consideration of the matter will show that the induc- tance of this circuit to electric oscillations of this nature is so great that no discharge can take place. Another matter that might be touched on here is the resistance of the spark- gap. Before any discharge has passed and under normal conditions the resistance of the spark-gap is very great: the voltage required to break down one centimeter of air being about 10,000. After the initial discharge has passed and the air becomes heated and ionized the resistance may drop as low as two or three ohms. This fact plays an important part in the damping of the oscillation trains. The discharge from the condenser which oscillates through the primary of the oscillation transformer sets up a rapidly alternating magnetic field, which being linked with the sec- ondary induces an electromotive force in it. The law for the induction in this case is not nearly as simple as in the case of the ordinary transformer, the capacities of the circuits playing an important part. If the capacity of the circuits is below a certain critical value, the induction is in the ratio of the capacities of the circuits, while if greater the induction de- pends on the relation between the number of turns in the Theory of the Coil 83 primary and secondary. The formulae for calculating the voltage difference across the secondary in either case are extremely complex, involving the damping factor, the capaci- ties of the circuits, and other constants. Drude and Bjerknes have treated the subject of the oscillation transformer analyt- ically in an admirable maimer. The frequency of the spark in the large spark-gap is not a simple one but consists of se\eral, one being the natural period of vibration of the secondary and one a forced vibra- tion of the secondary, due to the fact that the primary and secondary are never exactly in tune. There is also a certain small current of a high frequency, due entirely to the con- stants of the spark balls and connectors, which act as a condenser. The Tesla coil in its present form is still very crude leaving much to be improved upon and wished for. The problem that presents itself in the construction of Tesla coils is prac- tically the same one that presents itself in selective wireless telegraphy, so that the solution of the one will solve the other. CHAPTER IX USES OF THE COIL The Tesla coil readily lends itself to a great number of experiments, some interesting in their effect, others useful in scientific research. Waves for wireless messages may be sent out into space, X-Ray tubes excited, Geissler tubes illuminated, beautiful brush effects shown, and a great number of other things done. The high potential current obtained from this coil pos- sesses certain interesting properties due to its high frequency that are not possessed by either the Ruhmkorff induction coil or a static machine. These properties are best seen in the beautiful brush effects, which may be obtained even with the coil described in the Appendix. All of these experiments on the brush discharge should be performed in the dark, as they then show to the best advantage. These effects, besides affording a pleasing sight, are of great scientific \alue. It is a known fact that the phenome- non is due to the agitation of the molecules near the terminal, and it is thought, since the brush is hot, that some heat must be developed by the impact of the molecules against the ter- minal or each other. A little consideration of the matter 84 Uses of the Coil 85 leads us to the conclusion that if we could but reach suffi- ciently high enough frequencies, we could produce a brush which would give intense light and heat. But this is stray- ing too much from the practical nature of this book; the only reason for putting it in being, that it might suggest to the amateur new lines for experiment. The following experiments on the brush discharge have been taken from Nikola Tesla's "Experiments with Alternate Currents of High Potential and High Fre- quency." There is practically nothing except some wire and a few supports required for all these experiments on the brush discharge, and thus they can be performed by every one. In the first experiment two insulated wires about 10 feet long are stretched across the room. They are supported at dis- tances of a foot and a half by insulating cords. One of the wires is attached to each terminal of the coil. When the coil is put in action the wires are seen to be strongly illumi- nated by the streams issuing abundantly from their whole surface. (This experiment must be shown in the dark, of course.) The cotton covering on the wire, although it may be very thick, does not affect the result. To produce the best effect the primary gap and the length of the wires must be carefully adjusted. It is best to take the wires at the start very long and then adjust them by cutting off first long pieces and then shorter and shorter lengths until the correct length is reached. When this adjustment has been obtained and the wires are fed by either 86 The Tesla Coil the 12" or 7" coil, the hght from them will be sufficient to distinguish objects in the troom. Another way of easily exhibiting the brush effect is by attaching the end of 10 or 20 feet of No. 36 insulated copper ' wire to the one terminal of the coil and the opposite end to an insulating support, lea\-ing the wire hanging clear. Upon touching the remaining terminal with a bit of metal held in the hand, the wire will break forth into numberless streams or threads of light palpitating in unison with the discharge of the condenser. The luminous intensity of the streams can be considerably increased by focusing them upon a small surface. This is illustrated by the following experiment. To one of the ter- minals of the coil a wire bent into a circle about one foot in diameter is attached and to the other terminal a small brass sphere. The centre of the sphere should be in a line at right angles to the plane of the circle at its centre. When the discharge is set up, a luminous hollow cone is formed, and in the dark one half of the brass sphere is seen strongly illu- minated. To get the best results possible with this experi- ment, the area of the sphere should be equal to the area of the wire. Another way in which the luminous effect of the discharge may be shown is as follows: two circles of rather stout wire, one being about 32" in diameter and the other 12", are formed, and to each of the terminals of the coil one of the circles is attached. The two circles must be concentric and in the same plane. When the coil is turned on the whole space Uses of the Coil 87 between the wires is uniformly tilled with streams. The intensity of the streams forming this luminous disc is such that objects in the room can be plainly distinguished even though at a considerable distance. By this time the experimenter will realize that to pass ordinary luminous discharges through gases, no particular degree of exhaustion is necessary, but a very high frequency is essential, and of course a fairly high potential. This shows us that the attempts to produce hght by the agitation of the molecules or atoms of a gas need not be limited to the vacuum tube, but the time is to be looked forward to, and that in the near future, when light will be produced without the use of any vessel whatever and with air at ordinary pres- sure. When light is obtained this way, there will be no chemical process nor consumption of material, but merely a transfer of energy, and the probability is that such a light would have an efficiency far exceeding that of even the best of the present incandescent lights, which waste so much of the energy in heat. The Geissler effect can be readily shown by using only a bui^nt-out incandescent globe, in which the vacuum has not been destroyed. To show it the bulb should be suspended from an insulating knob, so that the discharge will pass through the centre of the bulb. The room should be dark in order to see the changes that take place in the globe. On putting the coil in action the bulb lights up with a gently pulsating, delicate purple hue. This color in a few minutes generally turns to a lovely pale green, and then sometimes, 88 TJie Tesla Coil but rarely, this changes to a delicate white light. The in- tensity of the light is not very great, but the delicateness of the colors is something to be admired. The discharge must not be continued too long through the tube as it is liable to pierce the glass. A peculiar thing always happens if a bulb with a good filament is used, namely, that in a few minutes the filament is found to be completely shattered. With the 12" coil it is only necessary to hold the globe in the hand, without any connections to the coil, for it to light up. By moving the bulb around in the vicinity of the spark, various changes in the intensity of the light will be seen. If the amateur is fortunate enough to possess some Geissler tubes, these may be lit up by connecting them, in series with an adjustable spark-gap, to the coil. In the case of the large coil tubes will light up when merely brought into the vicinity of the discharge. The best X-ray tube to use with this Tesla coil is what is known as a double-focus tube, although any other tube may be used with not quite as good results. As the terminals of the X-ray tube are alternately cathode and anode, when an alternating current is used the pulsating or rather va:ry- ing light, if X-rays may be called light, would be objection- able, but due to the high frequency of the current from this coil the pulsations are not noticeable. When the double- focus tube is used the rays are reflected first from one re- flector and then from the other in rapid succession, and thus double the space is filled with the rays than if a single-focus tube had been used. Uses of the Coil 89 If the tube is a small one and is used on either the 7" or 12" coils, it should be connected in series with an adjustable spark-gap, to prevent any injury to it. On starting the coil this spark-gap should be open as far as possible and then gradually closed until the best result is obtained. The tube should be felt now and then to see if it has become hot, and if it becomes too hot the coil should be stopped and the spark- gap lengthened. For those amateurs who may desire to use this coil for wireless telegraphy, the authors merely state that it is suit- able, with a few minor changes, in most of the systems using a step-up transformer. For detail information they are referred to a large number of admirable books, especially devoted to this subject, written by very eminent men in this field. But after all the great field of experimental investigation opens itself to the possessors of one of these coils when they enter the realm first mathematically investigated by Maxwell; that is, the field in which Hertz made himself famous, the field of electric waves. The subject itself is still in its infancy and great results are expected when the laws of electromag- netic disturbances are verified in a convincing manner. It is not the easiest subject to experiment in by any means, on the other hand it is the most difficult. In order to carry out any of the experiments at all and get satisfactory results a large room free from all metallic objects and electric wiring is required. A good place is in the loft of a large barn, provided no better place can be had. It QO The Tesla Coil was in a large barn that the authors verified some of Hertz's experiments on electric waves. In dealing with electric waves there are two disturbances to be taken into account, the electromagnetic and the electrostatic. There are also two classes of waves, the electromagnetic waves and the sta- tionary waves on wires. A method will be given for obtain- ing both the electromagnetic and the stationary waves, which is all that can consistently be brought within the scope of this work. D. E. Jones has made a translation from the German of the original papers of Heinrich Hertz, dealing with the experiments and results which have made his name famous. The radiator or oscillator used by Hertz consists of two metallic plates, having attached to them short rods ending in knobs a short distance apart. These knobs are connected to the secondary of the coil. Hence, as the secondary electro- motive force accumulates, the plates are brought to a differ- ence of potential and lines of electrostatic displacement stretch out from the positive side of the oscillator to corre- sponding points on the negative. We have thus a strong electrostatic displacement created along the lines of force. When the potential dilTerence reaches a certain point de- pending on the length of the spark-gap, the air insulation breaks down and a current flows from the one plate to the other across the spark-gap. It is merely the discharge of a condenser, for the two plates on the oscillator form a con- denser, with air as a dielectric. This creates in the space around a magnetic flux, the direction of which is everywhere Uses of the Coil 91 normal to the direction of the electric displacement. The electrostatic energy is thus transformed into electrokinetic energy. If the electric oscillation is started sufficiently sudden some of the energy is thrown off as a displacement wa\e. As the coil is continually in operation we have groups of intermittent oscillations and therefore trains of electric waves thrown off which spread out through the dielectric. In this way the electromagnetic waves are set up in the air. In order to have the breaking down of the air sufficiently sharp to obtain the oscillations, at least three things are necessary: the spark-ball surfaces must be bright and clean, no ultra-violet light must fall on the balls, and the balls must be a certain distance apart, best determined by experience. The form of resonator de\ised by Hertz consists merely of a nearly closed ring or rectangle of wire the ends of which end in metallic balls placed very close together. The one ball is adjustable by the use of a micrometer screw. There have been many modifications of this resonator, but the one the authors found most satisfactory was where a neon or carbon dioxide Geissler tube of the spectrum variety was connected directly across the spark-gap. Instead of getting a spark then the tube becomes illuminated. By using this resonator and the before-meintioned oscilla- tor, the magnitude of the electric displacements in the space surrounding the oscillator can be mapped out. Hertz's great work was in setting up stationary waves in air. This is accomplished by having a large metal plate 92 The Tcsla Coil set up in the room to act as a reflector. The coil with its radiator is set up in front of it, at some distance from it, so that the plane of the plates on the oscillator is parallel to the reflector. By holding the resonator parallel to the metallic reflector the nodes and antinodes can be easily traced out. The size of the plates on the radiator used by Hertz in this experiment was i6" square. The resonator was a ring of about No. 6 copper wire, 14" in diameter. m ■n a^ w Fig. 37. — Waves on Wires. To set up stationary waves on wires the same radiator is used. Two similar plates to those on the oscillator are gotten Uses of tlie Coil 93 and mounted a short distance from the plates of the radiator. The plates are all parallel and have two parallel wires led from them across the room as shown in the figure. Thus the wires are electrostatically connected to the Hertz radiator and the plates rapidly alternate in potential, and this applies to the ends of the wires an alternating electromotive force. This EMF creates electric waves of potential which travel along the wires with the velocity of light. If the length of the wire is suitably adjusted, sta- tionary waves of electric current and potential are set up by the interference of the direct and reflected waves. To try the experiments on reflection, refraction polariza- tion and interference of electric waves, a small oscillator consisting of two brass rods ending in balls and mounted in a zinc box of parabolic form is required. The resonator must be very sensitive, for otherwise no results will be ob- tained. The prisms and lenses used are moulded from either paraffine or pitch. As before stated the authors said that they would merely outline the experiments possible with the Tesla coil, and for the detailed information the translations of Hertz's original works must be consulted, unless the amateur has sufficient knowledge of German to read the originals, which will of course be far more satisfactory. There are several experiments which can be readily per- formed with this apparatus and which would appeal to those having no knowledge of electric phenomena. These experi- ments have but little practical value, the only reason for 94 The Tesla Coil citing them being that they may furnish entertainment to some friend who should chance into his shop. The writers first saw them performed on the vaudeville stage with an Oudin resonator which is far inferior to the Tesla coil. To begin the performance the operator should make a few general statements as to the voltage required to leap different air-gaps, such as 30,000 for i", about 55,000 for 2", etc. Then show the discharge across the 6" or 12" gap and let the spectator imagine what voltage that represents. After he has become somewhat impressed with the intensity of the discharge, the operator can approach one of the oscil- lators and allow the spark to play on his bare hand. To do this without severe burning of the hand, he should keep his hand in constant motion to prevent the spark from playing on one point. There is only a very slight sensation felt when this current is traversing your body and no injurious effects result so far as the authors are aware. The effect is best shown in the dark. The next experiment is to grasp one oscillator with the hand when the coil is in operation and to have an assistant touch the operator's bare elbow with a cotton cloth dipped in alcohol. The handkerchief immediately bursts in flame. To get the result without any uncertainty the cloth is wrapped rather tightly around the assistant's hand. An amusing modification of the same experiment is to touch the cloth to the hair of the operator, showing that the hair is not ignited. If any of the audience are inclined to smoke, a suggestion as to lighting cigars on a windy night without the annoyance Uses of the Coil 95 of matches blowing out will be greatly appreciated. The operator has merely to bring a piece of metal, such as a nail, held in the hand to within h" of one of the spark terminals and light the cigar from the spark. A gas flame can be lit with the bare fingers by grasping one oscillator with the bare hand and approaching the burner with the finger of the other hand so that a spark will jump to the metal tip of the burner. The A^riters have made this more spectacular by letting the spark jump from the tip of the tongue. In these experiments an assistant should adjust the spark- gap so that no more current passes than is necessary. This is to prevent the spark from burning the operator. To convince the audience of the tremendous voltage passing through the operator's body he has merely to bring one hand up to a lighted incandescent globe, while he grasps one terminal of the coil with the other hand. On the near approach of the hand the filament will violently vibrate and then shatter, blackening the bulb and of course extinguishing the lamp. Lighting Geissler tubes held in the hand or even in the mouth by approaching them to the oscillators is an experi- ment that never fails to bring forth the applause of those present. Perhaps the most spectacular experiment, one which is unaccountable for by the every-day electrician who does house wiring and has never been brought in touch with high-frequency- currents is the lighting of an ordinary incan- 96 The Tesla Coil descent lamp with the current traversing the operator's body. Before performing this experiment some few remarks on the quantity of current necessary to bring the filament to full brightness on the no- volt circuits should be made, if those present are ignorant of electrical matters. They can thus see that the energy required to light an ordinary 16 C. P. lamp is equivalent to 55 watts, and that this amount is therefore taken through the operator's body. At no \olts this means approximately \ ampere, while according to the best authorities ^^ of an ampere is fatal to the aver- age human. The reason why this amount of energy can be taken with impunity is not definitely known, but it is thought to be due to the fact that the high-frequency current does not penetrate into the interior of a solid conductor, but follows the surface. This is known as the skin effect. The operator, to get the best results, should stand on an insulated stool and grasp one terminal of the coil with one hand, and approach with a piece of metal held tightly in the hand or mouth one lead of a lamp, the other lead of which has been previously grounded. The lamp will come up to bright red and if an assistant adjusts the primary spark- gap to its best working distance, the lamp may be brought up to full brightness. Plate VI. — Discharge from the 12" Coil. Plate VII. — The 7" Standard Apparatus. CHAPTER X DIMENSIONS OF 7" STANDARD COIL For those amateurs who, ha\'ing read the previous chapters, think that an apparatus giving a twelve-inch spark is too large for their limited uses, this chapter has been added. This coil is by no means to be thought of as a toy, for the authors themselves used the very apparatus described in this chapter in carrying out their first experiments with the X-ray and Geissler tubes. Wireless messages were also sent successfully over a distance of three miles in wet weather. This was the greatest available distance over which the authors could try the coil, so that three miles should not be considered the maximum transmitting distance. In clear weather messages could easily be sent a distance of about fifty miles, provided your antennae is well insulated from grounds. Because this apparatus is not as powerful as the other, does not mean that any less care should be taken as regards insulation and mechanical construction, for it depends entirely on this whether the coil builder is to get a thin, inter- mittent spark or a fat crackling one. The only difference between this apparatus and the larger one, besides that of 97 98 The Tesla Coil size, is in the construction of the transformer and condenser and then they are only trivial. The core of the transformer is 2f" in diameter and is built up of pieces of No. 32 B. & S. gauge iron wire 13" long after the manner described in Chapter II. The same care should be taken in annealing and insulating the iron wires as was done before. The primary ■ is wound in two sections adjacent to each other, as seen in Fig. 38. Each section is wound towards Fig 38. — Primary and Core of Transpoemer of 7" Coil. the centre, starting i" from the ends of the core, for a distance of 5". There are six layers of No. 16 B. & S. gauge double cotton covered copper wire in each section. Each layer is thoroughly shellacked when put on and the terminal wires are held by the same method as described in Chapter II. At least two feet should be left for bringing out the terminals to the binding-posts. The secondary is wound in two sections. No. 32 B. & S. gauge double cotton covered copper wire is used. The tube Dimensions of 7" Standard Coil 99 on which it is wound has an internal diameter of 4" and the thickness of the wall is ^^". It is 11" long and made from the best vulcanized fibre. The bobbin heads are cut out of j" sheet fibre. They are 6" in diameter and have a hole 4g" in diameter cut out of the centre. Four of these are w^ II ! J ^^--^^—^4^11 Fig. 39, -4^ -^i- ->'i^ - Secondary Bobbin of Transformer of 7" Coil, required. They are slipped on the tube to the positions shown in the figure. The distance between the bobbin heads of each section is 3 J", and the distance between the two sections 2}/'. The bobbin heads can be held in place in the same manner as described in Chapter II by cutting the rings out of a very thin fibre tube, or in this case it will be sufficient to wrap some heavy brown paper several times around the tube between the bobbin heads. After winding a layer on the secondary, shellac it and wrap it with one turn of paper. In this way build up the secondary to within \" of the bobbin heads. When the last layer is put on it loo The Tesla Coil is wrapped with several turns of paper which is shellacked in place. This completes the construction of the transformer. \A'hen finished it should be left for some time in a warm dry place as behind the stove, to thoroughly dry the shellac. The reason for this is that green shellac is a fairly good con- ductor. For the condenser, twenty-eight sheets of brass 6" x lo" are required. No. 32 or 34 soft sheet brass is used. Each sheet has a lug i^' long and i]" wide either cut direcdy on it or soldered on in the upper corner. Whether they are cut directly on the sheet or are soldered on will depend on the width of the brass sheet used. \Mth 12" brass they are cut on the sheet or soldered on with 8" brass. A i" lip is bent across the top of each lug. See Fig. 40. Thirty sheets of glass -^q" thick and 7" x 12" are required. Any sheet of glass that has an air bubble in it should be rejected as it is liable sooner or later to give way, thus causing the reconstruction of the condenser. Wipe each sheet of glass clean before putting it in to the condenser. The frame is constructed from well seasoned pine. The two sides are made from J" x 12" pine 4" long. The base is made of a piece of I" x 4" pine 8" long. The base is fas- tened to the sides by some flat-headed brass screws. The heads of the screws should be sunk flush with the wood. On the one side of the frame two strips J" x i" are fastened; one at the top and the other at the bottom of the frame. See figure. The frame is now laid on a flat surface with the side on which the strips have just been fastened down. Dimensions of 7" S/andard Coil lOI I I I I I I I t:: f^l" Sirijit ^it'^l'strik ^ i^Cstrl^ I > --3" ^ . ^ Fig, 40. — Plate and Frame of Condensek. 102 The Tesla Coil A glass plate is placed in the frame after having been wiped dry and clean so that it touches the bottom of the frame. Then a brass sheet is laid in so that there is i" margin of glass at the bottom and a V' margin on the sides. The lip should just fit against the upper edge of the glass. Without displacing the brass sheet place a sheet of glass on top of it. This is followed with a sheet of brass, but in this case the lug on the brass is brought out on the opposite side to the previous one. Continue this process until the 28 sheets of glass have been put in place. Two glass sheets are placed on top of the last brass sheet. Also remember to bring the lugs from the brass sheets out on alternate sides. Mortices should be cut in the top and bottom of the upper ends of the sides a little deeper than the point to which the last glass sheet reaches. These are to receive two strips of pine l" X i" similar to those on tjie other side. These should be screwed down so that they press firmly against the glass. A piece of paper or cloth placed between the strip and the glass will prevent the breaking of the latter. Set the condenser upright and solder a piece of copper wire, which has already been tinned, to each of the lips in turn down the one side and another wire to all the lips on the other side. About No. 16 bare wire will do. Enough extra wire should be left to make all necessary connections. The oscillation transformer is constructed in the same manner as the one for the 12" coil. The circular supports for the secondary are 6" in diameter and are turned out of i" material. Eight equidistant slots are cut in the per- Dimensions of f' Standard Coil 103 iphery Y square. The fibre strips are A" square and 11" long. A rod 11" long is turned out to the size shown in the figure 41. It is i" in diameter and has a A" shoulder turned on each end. This rod holds the two supports for the secondary apart. If the method of winding the wire in grooves is to be used, the thread should be cut on the fibre strips before mounting them on the supports. In the original coil the wire was merely wound on three fibre supports 3" wide mounted on a hexagonal end piece. The wire was wound so that no adjacent turns were in contact and the whole was thoroughly shellacked. Although this method of winding gave good results while the coil was new, it was found after some usage that the wires became loosened, thereby reducing the effecti\-e sparking distance. A better way howe\-er, is to use one of the methods de- scribed in Chapter 1\. The wire used is Xo. 28 B. & S. gauge double cotton covered copper wire and was wound 18 turns to the inch. The end pieces for the primary are cut out of h" material and are 9" square. The diameter of the circle in which the dowels fit is 8". There are twenty -four \" maple dowels used in all. After the secondary is wound these end pieces are screwed to the secondary frame, and the dowels slipped in place. The length of the frame o^'e^ all is 12" The primary winding consists of one and a half turns of a copper ribbon -i" wide. The turns should be equally spaced and the ^^'inding stretch from the one end of the frame to the other, A copper wire is soldered on to each end of the 104 The Tesla Coil -*IT'-| I r f„0 =-i o DC (- UJ T.OC — T- I , I- il-jt 1 1^ I to ' I ° I '^ I "-• I "^ U ' K - IP I — -^ (Jj i^; CO -^J' Ti ii --./ 4 g^ ^ t3 « o i4 is! H z o Dimensions of f Standard Coil 105 primary band for making tiie connections. A hard rubber strip i"x|", 12" long, is screwed across the top of the completed oscillation transformer. Two holes are drilled in it 8-y apart. Into these two bushings, similar to those used in the 12" coil and described in Chapter IV, are fitted. When the secondary terminals are soldered to them the oscillation transformer is complete. All the parts of the 7" coil are mounted in one box. The dimensions of this box are given in Fig. 42. The box is built out of f" well seasoned oak. All the directions given in Chapter VI apply to the construction of this box. The cover is divided into two halves, one carrying the interrupter and the other the discharge oscillators. The connections from the interrupter to the condenser are made through the hinges so that the cover may be swung back without disturbing the connections. A partition is put in be- tween the transformer and the condenser. It has a number of holes drilled in it to allow of the free circulation of the oil. Suitable handles are put at each end of the box for carrying it. The transformer is now set on end in the smaller division of the box. It is held in place by two yoke-shaped, wooden supports fastened to the inside of the box and encircling the core between the two sections of the secondary. The primary terminals are brought to four heavy binding-posts at the upper end of the box. They should be soldered on in the same order as for the transformer on the large coil, that is, so that shorting, the two middle posts puts the sections in series and shorting the two outer pairs gives a parallel connection. roo Tlie Tesla Coil K > 2 5 I. t c n. « ^ li - ^ s a " , V »• "^ Ol v> ^ c; ^ 5 ■^ S ? 5 ~ ■»-> -kw > K s s ^ ul a 5 i^ V) H li ^ J 5 f PQ Vj U ^> -.-f/- Dimensions of 7" Standard Coil 107 The condenser and oscillation transformer are now put in place, the condenser being between the two. The sec- ondary terminals from the transformer are led in glass tubes, suitably bent, directly to the condenser. From one side of the condenser a wire is led to an end of the primary band on the oscillation transformer. The remaining end of the copper band and the other side of the condenser are directly connected to the two hinges of the cover carrying the inter- rupter. All connections should be carefully soldered. They should be of about No. 20 B. & S. gauge copper wire, enclosed in glass tubes and kept under the oil as much as possible. o o Fig. 43. — Wiring Diagram. Any one of the forms of interrupters described in Chapter V can be used with the coil; the coil in question being equipped with the motor interrupter. The connections between the primary spark-gap and hinges can be run in glass tubes lying in grooves cut in the under side of the cover. A piece of I" hard rubber sheet should be screwed over the grooves wherever there is any danger of shorting to the core of the transformer or primary terminals. The connections are shown in the wiring diagram. io8 TJic Tcsla Coll The oscillators consist of two brass balls J" in diameter screwed on the end of two -^^" brass rods 7" long, which are to slide easily in two holes drilled \" from the top of the standards, through both the fibre and the rod. A set screw at the top of each standard will be of convenience in clamping the rods in any desired position. The standards are constructed as follows. Two fibre or hard rubber bushings 2" in diameter and iV' in length and having a flange \" thick and 2^" in diameter turned on one end are set in two holes cut in the cover directly abo^•e the holes in the brass bushings on the oscillation transformer. A I" hole is drilled through the centre of each bushing. Two f " brass rods 8" long are enclosed in fibre tubes f " in outside diameter and 7 V' long. The tubes should fit the rods tightly. The ends of the brass rods project from the fibre and should be slightly tapered to fit the bushings on the oscillation transformer. In order that the discharge gap may be adjusted while the coil is in operation, two ^'ulcanite handles I" in diameter are screwed on the ends of the rods, carrying the oscillators, for about i\". The standards are now slid through the bushings in the cover until they make good contact with the bushings on the oscillation transformer. When the coil is now connected up to the alternating current mains, it will break forth in a beautiful 7" discharge. If everything is not as it ought to be, the trouble may be found in the manner described in Chapter VII. Dimensions of 7" Standard Coil log i 7 f - m§$$^^^ \- 5 i Oscillator ■**« %5tandar.i> 7 Coil s" hrasfi rod BUSHINQ Foil 7 COIL FiG, 44, — Oscillators and Standards for 7" Apparatus. APPENDIX For those of our readers who have limited means at their disposal, and who desire to carry on some of the many experi- ments possible with high-tension currents, this Appendix has been added. Besides many are not situated in cities, where an alternating-current lighting supply is available, but who possess an ordinary induction coil, giving a two or three inch spark, which they may substitute for the trans- former to be described in the present article. This coil is not oil immersed, hence no boxes will be required, as it is simply mounted on a base in a place free from dust and moisture. A large amount of the precautions regarding insulation and other things can be dispensed with, thereby reducing the cost of the materials to within the reach of almost every one. While speaking of cost, let us state that to purchase a coil giving a 12" spark from the regular dealers would mean an outlay of about $300, while the 7" coil in a single box is worth S165. The cost of construc- tion by the amateur, not considering his time, should not exceed S50 for the 12" coil and $25 for the 7" coil. This piece of apparatus giving about a 3'' spark should not exceed Sio to build at home. It is large enough for most of the experiments on Roentgen and Geisler tubes and for wireless work o\-er short distances. 112 The Tesla Coil The above sums include the simple interrupter. The others will bring the price up in proportion. The high-frequency coil is made as follows: Cut out two end pieces of i" wood lo" square and describe on each one two concentric circles, having diameters of 9 and 7 inches respectively. On these circles bore a number of \" holes i" apart as in the figure. Next procure from a planing mill about twenty Y dowels. These are made of hard wood and come 36" long. Cut each dowel into 12" lengths and fit one in each of the holes on the smaller circle of one of the boards. When they are all in place the other board is put on the other end of the dowels. The outer circle of holes is left empty until the secondary is wound. The secondary winding consists of one layer of No. 32 B. & S. gauge double cotton covered copper wire. Begin the winding about Y from the ends. Shellac the wire with several coats of the best orange shellac when the winding is finished. The dowels for the primary are next put in place by push- ing them through the holes from one end. If they fit too tightly the holes may be reamed out. Next six turns of No. 18 bare wire are wound on the outer dowels, each turn being over an inch from the one next to it. The whole coil is then mounted on a base. The ends of the primary are connected to two binding-posts mounted on a piece of hard rubber. Two oscillators with standards are provided for the terminals of the secondary. This com- pletes the high-tension coil. A ppendix "3 ^- ^-- 1 ( o o ® o o o o ? o o o o o o o -I'li o o y- o o 1 ^ o o 1 ^ o o o { ^ o o 1 .- o o 1 ~.;^ O o o -1^ ^ o o 1 o o o i o o o o o o o o o o o o U o 114 '^^'^ Tesla Coil The condenser consists of fifteen sheets of window glass lo" X 12", with a piece of tin foil 8" x 10" between each sheet of glass. The method of arranging this condenser is as follows: Lay a glass plate on a smooth table and gi\e it a coat of shellac. While still wet place a sheet of tin foil on top of it, leaving an inch margin of glass all around. On one corner lay a strip of tin foil projecting an inch beyond the glass. On top of this lay a second sheet of glass and another sheet of tin foil, only the strip in this case is brought out on the opposite side. Continue this until the fifteen sheets of glass are used up. This will give seven sheets of tin foil, with the strips coming out on the one side and seven pro- jecting on the other side. The strips may be fused together with a hot iron and a copper wire soldered on. The whole condenser is bound together with insulating tape and is best mounted in a box. This completes the condenser. The transformer for use with the 1 00-110 or 50-55 volt alternating-current circuits is the next piece of apparatus to construjt. It is essentially the same as the two trans- formers already described. The core consists of a bundle of No. 20-22 iron wires, well annealed. The diameter is lY and when formed after the method described in Chapter II is wrapped with insulating tape. The primary is wound in two sections one above the other. See Fig. i for the method of fastening the layers. Each section consists of one layer of No. 16 B. & S. gauge double cotton covered copper wire. After the primary is wound wrap on several layers of paper well shellacked until the diameter is built up to 2}". Appendix "5 ii6 The Tesla Coil The secondary winding of this transformer consists of two sections of No. 32 B. & S. gauge double cotton covered copper wire. First saw out of \" stock four circular pieces of wood, 4" in diameter and having a 2 J" hole in the centre. Slip these on the primary to the positions shown in the figure. The two end ones are |" from the ends of the core and the middle ones are \" apart. Wind the wire of the secondary on the two spools just formed until the diameter is 3J". Thoroughly shellac each layer and wrap a piece of paper on before beginning the next. The whole coil is mounted on a suitable base, the primary terminals being connected to binding-posts. If the transformer is to be operated on the loo-iio volt current, the two sections of the primary are connected in series. If, on the other hand, it is to be u^ed on the 50-55 volt current the sections are joined in parallel. It is well, however, in either case to bring the primary terminals out to four separate binding-posts. Then the desired connec- tions may be readily made for either series or parallel. Always be certain, though, that the current will traverse the windings in the same direction. In order to set up the high oscillations we must introduce a spark-gap in series with the secondary of the transformer and the high-tension coil. The method of making this primary spark-gap is given as follows: Procure two pieces of vulcanized fibre rod |" in diameter 4 inches long. Drill' a j" hole in each V' from one end. Next bore two -|" holes 6" apart in the base of the transformer as shown in Fig. 47. Appendix 117 Drive the fibre supports into these holes with the holes in the fibre in line. The spark-gap is made of two ■}" brass rods 6" long with fibre tube 2'' long slipped over the end to act as an insu- lating handle. One lead of the secondary of the transformer goes directiy to one rod, the other goes to the primary of the high-tension coil. The return wire from the primary of the high-tension coil is soldered to the other side of the spark-gap. The diagram shows how the condenser is connected and also the connections just described. — 6 i ^H ^-- 1- --^ Fig. 47. — Prim-^ry Spakk-g.\p. There is no interrupter used with this apparatus so that care must be taken that the spark is long enough to prevent arcing. Those possessing a suitable induction coil and who wish to substitute this for the transformer and primarj' spark-gap may do so by changing one connection. Disconnect one terminal of the secondary from the discharger and connect the secondary terminal to a binding-post suitably insulated by hard rubber. One terminal of the primary of the high- ii8 The Tesla Coil tension coil is connected to the spark-gap instead of the sec- ondary of the induction coil. The other terminal of the high- tension coils primary is connected to the new binding-post. A glance at the figure will make this plain and also the method Fig. 48.*-^ WriUNG Diagram. Fig. 49. — Wiring Diagram. of connecting up the condenser. When making connections between the various parts of the apparatus it is well to enclose the wires in glass tubes and to keep them back out of the way. The operator will soon find that ordinary insulation is of Appendix 119 no value whatever in dealing with these high-tension currents, so that all terminals must be kept apart a distance greater than that of the high-tenson discharge gap. If this pre- caution is not observed you will have some very beautiful brush discharges all along the conductors that are in too close proximity. LIST OF WORKS ON Electrical Science PUBLISHED AND FOR SALE B'V D. 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