T353 017 MANUAL OF DRAWING. COOLIDGE. T 353 C77"™""'"*era'»y Library A [janual of drawing. 3 1924 004 586 305 CORNELL UNIVERSITY LIBRARY Given to the COLLEGE OF ENGINEERING ty the Dept. of Machine-Design. Assistant Professor of Mac. FIRST EDITION. FIRST THOUSAND. NEW YORK: JOHN WILEY & SONS. London : CHAPMAN & I^ALL, Limited. 1902. Copyright, igoa, BY C. E. .COOLIDGE. ROBERT DRUMMOND, PRINTER, NEW YORK. PREFACE. The officers of instruction in the Department of Machine Design of Sibley College, Cornell University, in addition to a great many other kindred things, are charged with the responsibility of instructing the Sophomore, Junior, and Senior Classes in the art of commercial mechanical drawing. We recognize the fact that the student is often unnecessarily perplexed, distressed, and even retarded in the advancement of his work because he has no single, definite, or comprehensive system which he can follow in his drawing. Thus the object of this Manual is to put into permanent form a single and standard drafting-room system which will tend to alleviate unnecessary burdens thrust upon the student. It is conceded beforehand that the student is not and should not be held in the same status as a full-fledged and experienced commercial draftsman. Therefore he should be informed of more than one route which will take him to the same destination. That information can be imparted by informal talks given in the class- room or lecture-room. But a single and definite system could and should be followed, to facilitate advancement in too short a course in drawing; to give him, as far as possible, the atmosphere and sensation of the commercial drafting-room; and, if nothing else, to teach him one good system well. The system that has been evolved, and embodied in this book, is intended to be the average of the Drafting-room Systems which are in use in the United States at the present day, and is fully substantiated by the solicited data and information that have been received from about one hundred and thirty of the largest concerns in the United States in various lines of manufacturing. A cursory glance through the book will disclose blank pages alternating 17 With the printed ones in the front part of the book and with the iUustrated ones in the back part. The drafting-room system as elaborated in this book is, by virtue of its predesigned scope, by no means complete. It thus devolves upon the instructor to give and the student to note on the blank pages what is left out in the text. It was the primary object of the writer to elaborate, as described above, only on what is produced by means of drawing-instruments. He soon reahzed, however, the fact that that is only the end of things, and the begin- ning cannot be detached when it is probably the most important part of the technic of mechanical drawing. Therefore the writer has discussed in detail. the salient points in the selection, treatment, and adaptation of the drawing instruments and materials that are used in a commercial drafting- room. The pressing need of this imperfect little book to assist in advancing the interest of the student, was the sole incentive which caused the author to write it. He will be repaid if its mission is partly fulfilled. He is under obligation to Professor John H. Barr, the head of the Ma- chine Design Department, for reading the manuscript and for rendering substantial assistance which aided in the completion of the book. He desires especially to thank Mr. Sanford A. Moss, who has collaborated with him in advancing a set of standard drafting-room conventions for the use of the Machine Design Department. Thanks are also due to all others who have in any manner lent assistance or given encouragement. C. E. COOLIDGE. Ithaca, N. Y., September, 1902. Manual of Drawing. PROPERTY DEPARTMENT MA^fJJNF DESIGN SIBLEY SCHOOL CORNELL UNIVERSITY ...J PART I. MATERIALS AND INSTRUMENTS. The materials used in drawing may be di- vided into two distinct parts. One part would represent the materials on which drawings are made and reproduced before any substances are applied to make that contrast which pronounces it a drawing for the manufacturer or builder in commercial mechanical lines, to produce, by means of it, that which has utility and a com- mercial value. The other part would repre- sent such substances as are necessary to apply to the drawing materials, for the purpose just described. The materials on which drawings are made and reproduced would include drawing-paper, bond-paper, tracing-paper and -cloth, print- paper, etc. The substances applied for making drawings would include lead, ink, chemicals for prints, etc. The instruments and other accessories which 3 Cornell University Library The original of tiiis book is in tine Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924004586305 are used in applying the different substances to the surfaces of drawing materials must be selected for their adaptation to the execution of a commercial mechanical drawing. Commercial mechanical drawing-instruments and other accessories would include the drawing-board, T-square, compass, dividers, etc. MATERIALS ON WHICH COMMERCIAL ME- CHANICAL DRAWINGS ARE MADE AND REPRODUCED. Commercial mechanical drawings are, at the present time, usually made first in pencil on inexpensive drawing-paper and then traced with ink on tracing-paper or -cloth; and, finally, printed on chemically prepared paper. Occasionally drawings are penciled and inked on a good quality of white or brown paper, or bond-paper and prints are taken from the inked bond-paper drawing. Drawing Paper. The ideal drawing-paper should be of tough fiber, imiform thickness and surface, neither repel nor absorb ink before or after it is rubbed with an ink-eraser, and take the ink without wrinkling the surface. Whatman's Hand- made Paper. Manilla Paper. Duplex Paper. Egg Shell Paper. Bond Paper. Whatman's hand-made paper approaches most nearly the ideal drawing-paper. It is about the most expensive drawing-paper made, and for that reason it has a very limited use in commercial establishments. Manilla wrapping-paper is a brown paper and one of the cheapest brands of paper made. It should never be used for finished inked draw- ings. Keuffel & Esser's Duplex (or equivalent) drawing-paper is a brown- or cream-colored drawing-paper and is a little better quality than the average commercial grade. It will bear a fair amount of careful rubbing and ink- ing. Egg-shell paper, with a linen back and rough surface, is occasionally used for a drawing made to stand out in bold relief for pictorial effect. It is a very durable paper and wiU bear very rough handling. Bond-paper is a thin and comparatively translucent white paper which has the dis- tinctive advantage that the original drawing can be directly printed from on print-paper or cloth, and thus avoid mistakes of omission and commission made in tracing from a drawing. Bond-paper is very easily wrinkled and can be rubbed through very quickly. Therefore it requires most careful handling; and an inked drawing on bond-paper should not, as a rule, be rubbed with anything except a fine iak- eraser. The extended commercial use of bond- paper is increasing. Cross Section Cross-sectiou paper, whose checks are con- Paper. . f f ' j. j • veniently spaced, has the advantages found m bond-paper, and the added advantage of drawing on it without the assistance of a scale. Laying Paper on Drawing-paper, when it comes in rolls, should Board. usually be laid with the convex side next the drawing-board, and the water-mark should always be on top. stretching Draw- Drawing-paper is occasionally stretched on ing Paper. the board when it is not to be taken off for some days; but after it is taken off the paper usually contracts and the scaling is affected. The paper is stretched on the board in the following manner: first, clip off the corners so that the four edges can be folded over for three fourths of an inch; second, wet all the surface except the turned edges, with a sponge; third, lay the wetted surface next to the drawing- board; fourth, smooth the paper by rubbing from the center out to the edges; fifth, glue down the edges with very strong gum arable or like material. Mounting Drawings. A paper drawing may be longer preserved 10 by mounting on straw-board and varnishing its surface with white shellac Tracing Paper. Tracing-paper is a firm and transparent paper having a smooth and glossy or oily sur- face, and can be easily printed from on print- paper. It should be of tough fiber, uniform thickness and surface, neither repel nor absorb ink before or after it is rubbed with an ink- eraser, and take ink without wrinkling the sur- face. Tracing-paper should not generally be used when permanency of a drawing is the chief object. Tracing Alternate Tracuig-paper is used somewhat for tracing alternate positions of a piece of mechanism, in order to facilitate a design, when the relation of the piece of mechanism to the other parts of the machine is known. Tracing Cloth. Tracing-cloth or -linen should have one of its surfaces well glazed and no open pores. It possesses the same properties and uses as trac- ing-paper, besides being more permanent. It has a more extensive use commercially. Tear off Edge. Before tracing-cloth is laid on the board the 12 wrinkled portion along the .edges should be torn off and its surface should be stretched smooth. (Tracing-cloth will tear straight par- allel, to its edges only.) Advantages and There is Considerable discussion and con- Disadvantages of . . , Glazed and Un- teutiou as to whether the glazed or unglazed glazed Sides. gide of traciug-cloth should be used. There are advantages and disadvantages in using either. It must be admitted that the glazed side was primarily intended for use; that draw- ing-ink, especially red ink, when used, will eat deeper into the unglazed surface with conse- quent difficulty in rubbing; that it is usually rolled with the glazed side in, which would nat- urally bring the glazed side on top, as the convex surface is placed next the board; that the trac- ing does not curl so much when inked on the unglazed side as on the glazed side; and also that the tracing will eventually smooth itself out when inked on the glazed side if placed in the drawer with the glazed side down. There- fore the writer must insist that, from his present knowledge and past experience, no change from ancient customs should be made unless a draw- ing is penciled on the cloth, when it is abso- lutely necessary that the unglazed side should be used in order to see the pencil-lines clearly. Pr ration f Sur- Before usiug tracing-cloth, and especially if Qoth." "^"""^ its surface has been exposed to the air, it should 14 be rubbed with a fine powder or blotter and then brushed off thoroughly. Effect of Moisture Tracinff-cloth is very susceptible to moisture on Tracing Cloth. ° . . in the atmosphere, and it will become taut or loose with a change of weather. Water will ruin tracing-cloth, and care should be taken that perspiration from the hands is prevented from coming in contact with its surface. The sizing can be dissolved or soaked off, and the linen left makes a very desirable pen- wiper. Cleaning Tracings. Tracings can be cleaned with gasolene, ether, benzine, or any highly volatile substance. Sheet Celluloid. Sheet celluloid is used in the same manner as tracing-paper for tracing alternate positions of a piece of mechanism. It is more durable than either tracing-paper or -cloth, and is han- dled more easily. Print Paper. Print-paper should be of tough fiber to admit of considerable handling, and should print quickly with clean-cut lines in ordinary sun- light, to Print from a To print from a drawing proceed as follows: rawing. ^^^ ^^^ drawing in the printing-frame with the mg. 16 ink-lines next the glass; then lay the sensitized surface of the print-paper next the drawing; expose for a suitable time to the sunlight and then remove the print and place in a fixing solution for a suitable time, which will vary with the kind of print-paper used. Blocking Out. If there are certain lines, figures, etc., on the tracing that are not desired on the blue-print, they can be retained on the tracing and left off of the blue-print by placing a piece of opaque paper over them when' printing. Principle of Print- The principle involved in printing lies in the chemical change after the sensitized surface of the print-paper has been exposed to the light and passed through a fixing solution. That part of the surface of the print-paper under the inked lines, figures, etc., on the drawing is shielded more or less (depending on the color of ink used) from the light; therefore after the fixing solution is used, the necessary contrast which is desirable on the print obtains. It is thus evident, from the known relation of color to light, that, when the most distinct lines are required on the print, the blackest and most opaque ink must be used to entirely exclude light from the surface of the print- paper. Use of Colored Colored inks, which are of course not so im- pervious to the light as black ink, are occa- Inks. 18 sionally designedly used on drawings to give a less distinct line on the priat; but, for commer- cial use, thin black lines of different character from the lines of projection on the drawing are far more desirable, for many reasons which are noted through the text, and serve the same purposes that colored lines usually do in com- mercial mechanical drawings. In a resume of the foregoing it is evident that the time of exposure of the print-paper to sun- light varies according to the sensitiveness of the chemicals used; with the materials upon which the drawing is made; with the substance applied in making the lines, figures, etc., on the drawing; and the intensity of sunlight — ^which is usually more effective in winter than in sum- mer — or artificial light. Printing by Eiec- Apparati of Several designs have been de- ■ trie Light. .... i • i i , . ,. , Vised m which the electric light is used for printing, and they are especially convenient in cloudy or stormy weather. Care of Print All print-paper should evidently be -as fresh ^^^^^' as possible; and, when not in the printing- frame, it should be kept from the light in a covered can or case placed in a dark room. Shrinkage of Print It must be borne in niind that print-paper usually un-uniformly shrinks, and therefore it must never be scaled for actual dimensions. Blue Print Paper. Blue-print paper is decidedly the most used 20 Over Exposure. Fixing. commercially. It produces a white line on a blue field. The field of a blue-print darkens according to the amoimt of exposure; and, as none of the black drawing-inks are absolutely opaque, the value of a print can be annulled by over-ex- posure. After exposure to sunlight, blue-print paper is immediately immersed in water (which is the fixing solution), and then all loose substances on the printed surface should be washed off with a hose filled with water under pressure. The print should remain in the water for at least ten minutes. Time of Exposure. The Ordinary blue-priut paper requires about four or five minutes' exposure to bright sim- light. There is a quick blue-print paper which re- quires about two minutes' exposure in bright sunlight when printing from a drawing made on tracing paper or cloth or their equivalent. In printing from bond paper and cross-sec- tion paper, a longer exposure to the light is re- quired than for printing from tracing-paper or tracing-cloth. Blue-print cloth is printed in the same man- ner as blue-print paper. It is much more per- manent than blue-print paper, as it will bear rougher usage. Quick Blue Print Paper. Printing from Bond and Cross Section Paper: Blue Print Cloth. 22 White Print Paper. White-print paper produces a blue line on a white field, and is treated similarly to blue-print paper. Black Print Paper. Black-print paper produces a black line on a white field and is immersed in a chemical bath first, if there is no chemical developer in the coating of the paper. It is afterward carefully washed in water in the same manner as blue- print paper. Brown Print Paper. Brown-print paper produces a white line on a brown field. It should be immersed in a fix- ing solution and then washed in water in the same manner as the other print-papers. Mounting Prints. A print may be longer preserved by mount- ing on straw-board and varnishing its surface with white shellac. SUBSTANCES APPLIED FOR PRODUCING LINES, FIGURES, ETC., ON COMMERCIAL MECHANI- CAL DRAWINGS. AH substances which are used on the surfaces of drawings should be selected for their adap- tation to the purpose. No inferior grades should be used. Pencils. A good drawing pencil or "lead" (misno- mer and conventional) is essential for produc- ing plain, clean-cut, and uniform lines. 24 Soft Pencil. Grade of PenciL The pencil should be made of a uniform grade of material throughout; and a suitable grade of hardness should be selected for the type of drawing which is to be made. ' A soft pencil draws smoother, easier, and faster than a hard pencil. A drawing which is to be either inked or traced over, should be made with a soft pencil of HHH or HHHH grade. A drawing made for permanent use and not to be inked or traced, should be made with a hhhhhh to hhhhhhhh grade pencil. Hever Thin Draw- ing Ink. Red Ink. Inks. Black drawing-ink should be opaque, water- proof, and non-decomposable; and should flow freely, dry quickly, and not eat into the surface of the drawing material. Black drawing-ink can be prepared from stick India ink; but it is more convenient when purchased in the bottles of the prepared com- mercial water-proof drawing-ink. The commercial prepared water-proof draw- ing-ink must never be thinned. If the ink does not flow satisfactorily, examine the pen for the source of the trouble, or, if the ink has actually changed (which is almost invariably not the case), procure another bottle. Red or carmine drawing-ink — ^used only when 26 absolutely necessary — should be water-proof and non-decomposable. It should flow freely, dry quickly, and not eat into the surface of the drawing material. Care of Ink. All ink, when in use, should be kept in an open drawer, within convenient reach, or at a sufficient distance away from the drawing to prevent it from being upset on the drawing. Substances for Preparing a Surface to be Inked after it is Roughened. When the fibers of a surface have been torn up by careless rubbing, the prepared varnishes painted on it, or the rubbing of the affected surface with soapstone, hard beeswax, bone, or the end of the finger-nail, will effectually prepare it for inking. Substances used in Preparing and Altering Blue Prints The sensitizing chemicals for blue-prints are prepared from several formulae in varied pro- portions. Sensitizing Solution A good sensitized surface is prepared as fol- for Blue Print ,-,11 i 1 • Paper. lows: In a dark room, make a solution of Citrate of iron and ammonia ... 1 part. Water 5 parts. Then make a solution of Red prussiate of potash 1 part. Water 7 parts. 28 Mix equal parts of the two solutions and ap- ply with a sponge, for about two minutes, to a paper having a hard and smooth surface; then drain off the superfluous liquid and hang up to dry. The paper thus prepared will have a bright yellow hue. The sensitizing solutions can be kept sepa- rately for a long time, but when mixed must . be kept from the light. Altering Blue Soda, potash, quicklime, or any alkali in so- lution with water and a little gum arabic added to keep the liquid from spreading on the paper will produce a white mark on the surface of a blue-print. Such solutions are used for mak- ing alterations in the print. Chinese white and other commercial pastes are also used for making alterations; but the writer beUeves that there is nothing more sat- isfactory for the purpose of making corrections or additions on a print than to use black ink on a light print and red ink on a dark print. INSTRUMENTS AND OTHER ACCESSORIES USED IN THE EXECUTION OF MECHANI- CAL DRAWINGS. The proper selection of instruments is of prime importance. It is universally conceded by first-class draftsmen that good instruments are absolutely essential for the best execution of drawings in the shortest time. 30 The term "good instruments" does not neces- sarily imply that a draftsman should have all the new-fangled specifics that are afloat on the market ; as, section-liners, dotters, etc. A good instrument, legitimately interpreted, is one which is indispensable and of the best grade. Drawing Board. The drawing-board should be made of soft and well-seasoned wood of uniform grain; should have two adjacent edges straight and at right angles to each other; should have its working surface very slightly crowning in the center; and should be designed to allow for the changes due to atmospheric conditions. Working Straight If a permanent working straight-edge on the ^^^' board is desired, a heavy cast-iron or steel strip may be securely fastened to it. Testing the Work- The truth of the straightness of the working mgEdge. edge of the board can be tested by applying a standard straight-edge. T Square. A T square of the best grade and design should have a fixed head and blade, with ebony- lined edges. The blade should be dovetailed or let into the head, but the upper surface of the head should always be flush with the working siu-- face of the drawing-board. 32 Double Head. Beveled Blade. Celluloid Lining. Testing the Edge of Blade. Testing Head. Pear Wood T Square. If the blade is fixed to the head with screws, not less than five screws should be used. As a rule, adjustable heads are undesirable; but a design having a double head is practicable, and is reconunended when one head is perma- nently fixed, as specified above, and the other detachable, adjustable, and fastened with two binders. The blade should have its working edge bev- eled to not over one sixteenth of an inch thick, and the ebony fining well secured. Experience has proved that the celluloid lining, while possessing some slight advantages, warps and loosens, which fact makes it un- satisfactory. To prove the straightness of the edge of the T-square blade, proceed as follows: first, draw with it a line; second, turn it end for end and place the edge of the blade to exactly coincide with each end of the line which was drawn; third, draw another line; fourth, observe the coincidence of the lines which were drawn, to prove the truth of the straightness of the edge. The truth of the straightness of the head can be tested by applying a standard straight- edge. A good pear-wood T square, designed as above, makes a cheap and altogether decent instrument. 34 Mckel Plated T Square. Transparent Tri- angle. Hard Rubber Tri- angle. Pear Wood Tri- angle. A nickel-plated steel T-square has the decided advantage of maintaining its truth; but its surface gathers dirt and smuts the drawing, which fact makes it less desirable than the other types. Parallel Straight Edge. A parallel straight-edge, which is fastened to a cord or wire running in grooved rolls which are secured to the comers of a drawiag-board, replaces the T-square, and, consequently, the the working edge on the drawing-board. There are other arrangements of the parallel straight-edge, and nearly all of them are most desirable. Triangles. The transparent triangle appears to be the most popular triangle used at present. It is subject to change in planeness and accuracy, and the very best material used in its manu- facture is none too good. It possesses the ad- vantages of not obstructing the view of any- thing on the drawing when in use, and of keeping a drawing cleaner than other triangles. The hard-rubber triangle warps somewhat, but usually keeps its planeness longer than the transparent one, and smuts the drawing more. , The pear-wood triangle is cheaper, but sub- ject to change due to atmospheric conditions. It does not smut the drawing like rubber. 36 Hickel Plated Steel Triangle. 30° X 60° and 45° Triangles. Inside Edge Cut Out and Beveled. Inserted Knob. Combination Tri- angle. To Draw 30°, 60°, and 90° Lines. To Draw 45° and 90° Lines. The nickel-plated steel triangle maintains its planeness and truth, but, like other steel in- struments, it gathers dirt and smuts the drawing. The 30° X 60° and 45° triangles are most com- monly used; but there are a large variety whose sides make other angles with each other. If the central portion of a triangle is cut out, the inside edge may be beveled on one side to facilitate handling when it is transferred from one part of the drawing to another. An inserted knob is also used, and perhaps is more convenient than the beveled edge for picking up the triangle. The combination triangle designed by D. J. Kelsey, New Haven, Conn., combines all the functions of the common 30°X60° and 45° tri- angles, except the drawing of parallel lines, lines perpendicular to each other, and a line making 75° with the horizontal. It has the inserted knob and generally takes the place of 30°X60° and 45° triangles, when used in com- bination with the T square. By properly combining the T square and the 30°X60° triangles, lines can be drawn making 30°, 60°, and 90° with the horizontal and verti- cal. By properly combming the T square and 45° triangle, lines can be drawn making 45° and 90° with the horizontal and vertical. 38 To Draw 15° and By properly combining the T square, 30° X 75 ines. g^o triangle, and 45° triangle, lines can be drawn making 15° and 75° with the horizontal and vertical. To Draw ParaUei By properly combining a triangle and T i^^tals!'*"^''' square or the 30° X 60° and 45° triangles, paral- lel and perpendicular lines can be drawn. To Prove 90° Both triangles are proved for the truth of their 90° angles as follows : first, place the short side of the triangle against a straight-edge; second, draw a line; third, reverse the triangle and draw another line directly over the first; fourth, observe the coincidence of the lines, which wiU prove that the angles are correct. To Prove 30° and The 30° and 60° angles can be proved for ^^^' their truth as follows: first, place the short side of the triangle against the edge of the T- square blade; second, draw through a point, with the 60° side of the triangle, the two lines made with the triangle after it is turned first on one side and then on the other; third, draw a horizontal line across the extremities of the lines just made; fourth, measure the triangle, formed by the lines drawn, to prove the equi- lateral triangle which obtains for a true 60° angle. To Prove 45° The 45° angle can be proved for its truth as Angles. follows: fiirst, place one of the short sides of the triangle against the edge of the T-square 40 blade; second, draw through a point, with the 45° side of the triangle, the two lines made with the triangle after it is turned first on one side and then on the other; third, draw a horizontal line across the extremities of the line just made; fourth, measure the triangle, formed by the lines drawn, to prove the isos- celes triangle which obtains for a true 45° angle. The triangle sTiould always be used with its working edge next to the light to avoid shad- ows. Working Edge to The Working edge for a right-hand person ^ is naturally on the left; and the drawing-table should be arranged accordingly, in order to have the light on the proper side of the triangle. Light for Drafting Northern exposure and diffused light through '"""■ skylight windows is undoubtedly the ideal light for a drafting-room. Scale. Triangular Box- The scale is made in many forms, but prob- woo cae. ^-^^^ ^^^ triangular boxwood scale is the most popular. It is easily read and manipulated, and will admit of combining, in one scale, all the graduations which are usually used in making any particular type of commercial mechanical drawing. Scale Guard. A scale-guard should be used with the trian- gular boxwood scale to obviate the usual expe- 42 Nickel Plated Sheet Steel Scale, Marking off Dis- tances. Turning Scale. Reflecting Light. flat Boxwood Scale. Scales in Sets. rience of inconvenience from placing the scale on the wrong side when it is in use. Undoubtedly the nickel-plated sheet-metal steel scale conduces to most accurate work, which is vitally essential in well-made drawings. The marking off of distances is greatly facili- tated by running the pricker-point or pencil- point down the indents on the steel scale which indicate the graduations. As there are but two graduated edges on the steel scale, the annoyance experienced of fre- quently turning the scale, is eliminated. The ancient cry that the eyes are injured by the reflection of light from the nickel-plated steel scale, has been unsubstantiated. The writer sees no reason why a steel scale should injure the eyes more than a white enameled one. A fiat boxwood scale with beveled edges has less pitch on its sides, and, for that reason, is considered by some to be more quickly and easily, read than any other form. It is not, however, as readily manipulated as any of the others. Both sheet-steel and boxwood scales can be obtained in sets to suit the requirements, but the former scale is recommended as superior to all others. The ordinary scale was never designed for a 44 straight-edge or ruler, or for any other purpose . than to take distances from. Scale to be Used. When a drawing is made on reduced scale, the full size scale should not be used; but the particular scale which is arranged and adapted for the purpose. For example: a drawing may- be made one fourth size in English measure, or its equivalent, three inches to the foot, which indicates that a graduation is to be found where every three inches in length is marked in feet; and also, one three-inch length is subdivided into twelve equal parts which are marked inches. Scale Terms, Such terms as i scale or size and ^ inch to to the foot must not be confounded when the proper graduations are being sought on the scale. A moment's reflection will make it clear that the former stands for three inches to the foot, and the latter for one fourth of an inch to the foot; and their respective scales AviU be graduated as indicated above. To Prove a Stale. A scale can be proved for accuracy as follows : Mark its equal subdivisions off on a straight line and then reverse the scale and note if the equal subdivisions coincide. Limit of Accuracy The limit f or accuracy in scaling should be, in commercial mechanical drawing, not more than one hundredth of an inch. of a Scale. 46 Distances from the Scale. Straight Edge with Scale. One Setting. If any number of equal or unequal distances are to be divided off on a right line, they should always be marked off directly from the scale. When several distances within the limit of the scale are laid off where there is no line on which to lay the scale, a straight-edge should be placed against the scale. Consecutive distances within the limits of the scale should be laid off at one setting. steel Protractor. Other Protractors. Protractor. The protractor is legitimately used for laying off angles which cannot be gotten from the tri- angles. A steel protractor should be of first-class de- sign and should have as little surface as possible to come in contact with the paper. Cheap German-silver and celluloid protrac- tors are not recommended. Universal Drafting Machine. The Universal Drafting-machine is a recent device which is advertised to combine all the functions of the T square, triangles, protractor, and scales. There is a great deal claimed for it and it is well recommended by practical men. It is perhaps too early yet to make favorable or adverse criticism of it, but after a time its true worth will be tested and rated. 48 material. Curved Ruler. The curved ruler is often needed for deline- ating certain irregular lines, but it should not be used if circular arcs can be practically sub- stituted. Selection of Curve. A Set of curves is of ten Selected for a certain class of work; but one universal curved ruler will often meet most of the requirements. An average logarithmic spiral curve is recom- mended for general use. Curved rulers, are usually made of such mate- rials, with the exception of steel, as are found in triangles, and consequently they have the same advantages and disadvantages as regards convenience, etc.; hence, vmquestionably, a transparent curved ruler is ultra-superior to any other. Drawing Pencil. The drawing-pencil has already been dis- cussed with reference to the lead contained in it. The form of the wood which encases the lead should not be circular in section. It is a good plan to sharpen both ends to points not less than three eighths of an inch and not over one half of an inch long; one with a conical point and the other with a flat chisel point. Form of Pencil. Sharpen Points. 50 Use of Points. Flat Point. To Use Pencil. Artist's Pencil. The flat point should be used for drawing Unes, and the conical point for free-hand work. When lines are drawn with the flat point of the pencil, it should be used for marking dis- tances from the scale. The pencil, when in use, should have all of the available surface of the lead in contact with the straight-edge which guides it; and it should be held slightly inclined in the direction to which it is being drawn. The pencil should be pressed lightly down and drawn from left to right and away from the manipulator. The Artist's pencil with movable lead is a very desirable substitute for the ordinary drawing-pencil. Two of them should be pro- cured for convenience, one with a conical- pointed and the other with a chisel-pointed lead in it. Ruling Pen. The ruling pen is about the most important instrument found among what are known as the case instruments. The unskilled draftsman has been very often provoked into uttering undesirable epithets on account of poor execution; due, almost entirely, to poor material in the ruling-pen or to negli- gence in repairing it. 52 Selection and Care. It is of prime importance that the greatest care should be exercised in the selection of the pen; and it is of more importance to keep the pen in first-class working condition. Test of Ruling Pen. The ruling-pen should have its blades made of the best tempered steel. It can be tested for the softness or hardness of the material by- drawing a Swiss file lightly across its nibs. Blade. The iusidc of the blades of the ruling-pen should be as little concave as possible. Opening Device. One blade should be arranged with a properly designed hinge, or a device for opening the blade quickly and widely. Hinged Ruling Pen. Many draftsmen oppose the hinged ruling- pen on the ground that the joint for the hinge impairs a certain rigidity which is essential when the pen is in use. It is undeniably true that a blade is more rigid when not jointed; but hinged ruling-pens have been designed, and there are some few on the market, which meet all the essential requirements of rigidity. It is vitally necessary that the hihged ruling- pen be designed with an effective device for taking up the wear at the joint. To Clean Pen. ^ V^^ "^^^t be kept thoroughly clean; and a pen is not necessarily thoroughly cleaned by drawing a rag through it when the nibs are close together; but, if it is necessary, each nib should be rubbed off and smoothly polished. 64 Handle. Care of Nibs. Repair Nibs. Hence the convenience gained from a com- mon-sense wide-opening pen. The handle should be made of a material that is not easily broken. Bone or ivory handles are undesirable because they are easily broken; but an aluminum or ebony handle is very satis- factory, particularly the former. The ends of the nibs must be kept in prime condition. Such a condition obtains when the ends of the nibs are perfect arcs whose radii are not over one thirty-second of an inch; are sharp as a pocket pen-knife, and both touch the paper when the pen is placed with its axis in a plane perpendicular to the plane of the paper. To repair the ends of the nibs, proceed in the following order: first, clean the pen thoroughly; second, draw the nibs together until no light is seen between them; third, round off the ends with an oilstone into the shape of a circular arc with a small one thirty-second of an inch radius; fourth, spread the blades a little, and, with one blade held at an angle of about 30° and in contact with the plane surface of an oilstone, draw it forward and backward on the stone, and at the same time oscillate it, to keep the configuration on the back, until the edge is as sharp as a pocket pen-knife; fifth, rub lightly the inside surface of each nib with the plane sur- face of the oilstone to remove any possible burr. 56 To Set the Pen. To FiU the Pen. Refill the Pen. To Draw a line. Ink on Outside of Pen. Wipe Pen. The pen shotild always be set the proper width by the eye; which is done by holding it to the Ught or over a piece of white paper. The pen should ordinarily be filled not deeper than three sixteenths of an inch, unless an extra- wide line is to be drawn. If the ink does not flow, do not ruin the pen by jabbing it iato a piece of wood or paper, but start the flow by drawing it across the little finger or a wet sponge; then if the ink fails to flow, wipe out and refill the pen. When a line is being drawn the pen should be held with its axis in a plane perpendicular to the plane of the paper, slightly inclined in the direction to which the pen is being drawn; and, with slight pressure on the pen, drawn from left to right and away from the person. When a pen is in use, care should be taken that no ink is on the outside of the nibs and that the guiding straight-edge does not come in contact with the inked line. Carelessness and disregard of this advice will usually be followed by ink flowing under the instrument, and consequent provocation to the use of strong language. Since most drawing-inks dry quickly and cor- rode steel, they must always be wiped thor- oughly after use, even if it is only for a short interruption. 58 Care, Use, etc., of It behooves every draftsman to read that Instruments, Al- f ^ i r rm aij.jp teneder & Sons. P^rt of the Catalogue of Iheo. Alteneder & Sons, Philadelphia, Pa., which gives an admir- able discussion of the ruling-pen and other in- struments. Pen for Widths of j^ medium-size pen can be used to advan- tage for lines of all widths; and the belief held by many that a fine line and a coarse line are necessarily drawn with a small and large pen respectively is a fallacy. Pen for Red Ink. If red ink must be used, a separate pen should be reserved for it, since it is very corrosive. Compass. The best compass of to-day has its main legs, lengthening-bar, needle-point leg, and pencil- leg made of a fine, uniform grade of German silver. They should be sufficiently rigid to prevent any bending when ordinarily handled, and not easily broken or cracked when acci- dentally dropped. Joints. All joints should have large, dustless, and non-bruisable bearing surfaces ; and simple and well-designed devices for taking up wear. Means for. Holding The COmpaSS should have simple and effect- Detachable Parts. ive means for holding detachable parts. Un- doubtedly the round shank and corresponding split socket with its clamping-screw is the best design obtainable for connecting and discon- 60 Handle; Flexible Joints. Pen of Compass. Pencil of Compass. ITeedle Point. Device for Holding Needle Point necting the detachable parts to the compass- legs. The cylindrical handle, on the yoke which straddles the joint at the top of the legs, is indispensable for facilitating the manipulation of the compass. The pen, pencil, and needle-point legs should be provided with flexible jomts, designed ac- cording to the specifications given for corre- sponding joints in the compass-legs; and also, the joints should be as near to the working points as practicable. The pen should be designed and cared for in the same manner as specified above for the ruling-pen. The pencil should be of a material described above in "Substances Apphed, etc.," and of nothing softer than a hhhhhh grade. It should be so sharpened that the point has a very flat elliptical section. The needle-points should be made of the best tempered steel with one end conical, and the other end with a very short, sharp, and fine point, terminated by a square shoulder. The needle-point and lead should be a good fit in a split socket, and held in place with a clamping-screw.- The device for securing a needle-point by the point of a screw should be shunned. ^ 62 Use of Needle Point. Care of Iteedle Point. Lubricate Screws. Distance Taken by Compass. Drawing a Large Circle. A needle-point should not be screwed into the socket. The shoulder end of the needle-point should always be used when drawing circular arcs, and should be adjusted so that both the shoulder and pencil- or pen-points touch the drawing when they are perpendicular to the plane of the paper. The needle-point should be occasionally ground on the oilstone until it is sharp enough to enter the drawing-paper, when a pressure due solely to the weight of the compass is applied. If a screw in the compass or bow instruments works hard or becomes rusty, a little graphite rubbed off the drawing-pencil will lubricate it. A distance should always be taken by the compass directly from the scale, which is ac- plished by holding the compass level with the surface of the scale, and applying the compass so that the shoulder of the needle-point and the end of the pencU- or pen-point just touch the edge of the scale. When a large circle is being drawn with the lengthening-bar inserted, the compass should never be steadied by taking hold of one of the legs, but it should be gripped, as before, by the cylindrical handle at the yoke, and very slightly inclined in the direction to which the compass is moving, which direction should al- ways be right-handed or clockwise. 64 Materials for Tram- mel Poiuts. Attachments. Beam. Fastening Tram- mels. Tubular Beam. Spring Wheel At- tachment. Beam Compass. The beam-compass is used for striking large circular arcs. The trammel-points and their attachments should be made of materials used for similar purposes in the compass, and cared for after the same manner as prescribed for the regular compass. The needle-point leg should be fixed, but the pen- and pencil-legs should be interchange- able; and the compass should be provided with a micrometer-adjustment attachment. The beam should be designed for stiffness and to permit of smooth running of the tram- mels along its length. The trammels should be provided with a strong and rigid fastening device. The metal tubular beam with a split socket on the trammels for binding is recommended. When an arc of long radius is drawn a spring wheel attachment should be used close up to the pencil- or pen-point. Dividers. The dividers should be made of materials which are used for similar purposes in the com- pass, and should be cared for after the same manner as prescribed for the regular compass. 66 Legs. One leg should be without a joint, and the other leg should be provided with only a hair- spring adjustment. Needle Points. The needle-poiuts should be conical. Laying off an Exact If an exact length is to be laid off with the *°^ ■ dividers, a large multiple of that length should be laid off first directly with the scale on a right line, and then exactly sub-divided into the desired exact length by the dividers. Bow Instruments. The bow-instruments consist of the spacers, pencil, and pen. They should be made of the best tempered steel, with a metal handle and a central adjusting-screw. Use and Care of Bow The spacers, pencil, and pen are used and Instruments. . cared for m the same manner as prescribed for the dividers and compass, but they are dis- tinctly designed for short lines and arcs of short radii. "Drop" Bow Pen. The so-called "self-adjusting needle-point" or "drop" bow-pen has the particular advan- tage of requiring no adjustment of a needle- point to suit the length of the pen or pencil; but the needle-point end should be made with a shoulder, and not conical as is usually done. Pricker Point. The pricker-point is used for marking off dis- tances more accurately from the scale than can be done with the drawing-pencil. To Make a Pricker Point. Pricker Point in Pen Handle. Pocket Case. Bulging End. Coarse Pen. Fine Pens. A fine sewing-needle, with the eye end firmly driven into a non-cylindrical handle, makes a desirable pricker-point. A ruling-pen with the pricker-point inserted in the handle can be purchased for a few cents extra. Case for Instruments. A case should be procured for the ruling-pen, compass and attachments, dividers, and bow instruments. The folding pocket-case is undoubtedly the most convenient, but a good case can be made of chamois-skin by sewing pockets into it; and the chamois-skin would be incidentally useful for cleaning the instruments, which should be done every time the instruments are used and laid aside. Writing Pen and Staff. The writing-pen and staff are essential and important in a draftsman's outfit, for letter- ing, etc. The pen-staff should have a bulging cork end where the pen is inserted, and should be gripped close to the pen when it is used for printing. The pen should be comparatively coarse with a ball point for holding ink. "Crow-quill" and "Falcon" pens should usually be rarities in a commercial mechani- cal draftsman's outfit. 70 Selection of Pens. Care and common sense must be exercised in the selection of the writing-pen for the differ- ent grades of work. Pressure on Pen. No more pressure should be applied to the writing-pen than to the ruhng-pen; and the erroneous belief that a fine flexible point when worked under pressure is the proper pen, is as puerile as wetting the pencil-point in the mouth. Pen Wiper, A good wipiug-rag is an essential. It should be free from lint; and a good one is usually found wrapped around the bottle of the pre- pared drawing-ink. Tracing-cloth when soaked free from the glazing makes a very desirable wiper. Mechanical Point- ers. Pencil Pointer. A good pencU-pointer is found in a steel file or a sandpaper pad. There are several good devices for sharpening pencils mechanically, which should be selected with scrutinizing care and judgment. A jack-knife should never be used for finish- ing the point of a drawing-pencil. Pencil Eraser. A pencil-eraser should be of open rubber and not the usual velvet type. It should clean the surface of a drawing with very little rubbing and leave it perfectly smooth. 72 Sponge Rubber. A sponge rubber is found convenient for clean- ing the surface of a drawing without obliterat- ing the pencil-lines. Breadcrumb. Fine crumbs from stale bread effectually clean a drawing. Ink Eraser. An ink-eraser should be made of a fine abra- sive substance which is quick-cutting and non- heating; it should leave the surface of the drawing perfectly smooth. Pumice stone. Fine pulverized pumice-stone will very effect- ually take out ink lines when rubbed on a drawing. steel Eraser. A steel eraser is indispensable in the hands of a skilful draftsman; and a pocket-knife is no proper substitute for it. It should be made of the best-tempered steel, have a wooden handle, and its edge must be kept keen. When a steel eraser is used the ink should be just taken off the drawing and no more. To Erase Ink. ^^ is much better for the unskilled person to take off only a part of the ink with the steel eraser and finish with the ink-eraser. Erase Thoroughly. When lines are erased from a tracing they should be thoroughly rubbed off, to avoid vague- ness on the print as to what was intended on the drawing. 74 Eraser Shield of Tin, etc. Drawing Paper Shield. Eraser Shield. An eraser-shield is sometimes found useful where only a particular and very small part of the drawing is to be rubbed. An eraser-shield can be made by slitting a piece of sheet tin, brass, or celluloid. The straight edge of a piece of brown draw- ing-paper also answers very well for a shield. Oilstone. An Arkansas knife-oilstone should always be found in a draftsman's kit, and should be used when necessary. It is always an index of a good workman when his tools are sharp and in prime condition. Tacks. The tacks for holding down drawings should have small heads. Copper Tacks. The 1-ounce copper tack is recommended; but the 1-ounce iron carpet-tack is an eternal nui- sance. Its head breaks easily and leaves the point in the drawing-board to be picked out before the board can be planed off, as is often done when it is repaired. Thumb Tacks. Thumb-tacks should have a small flat head rounded on the edge and a sharp point. 76 Tack Lifter, The tack-lifter is a convenience and not a lux- ury. It will doubtless preserve the original shape of the blade-point of the pocket-knife, which is so often resorted to as a tack-lifter. A piece of i" or -^" steel wire, three or four inches long, with one end flattened to an edge and bent into a claw shape, will serve as a tack- lifter. Machinist Scale and Caliper. A six-inch machinist scale and a six-inch re- versible inside and outside caliper are often found convenient in taking measurements when a draftsman is required to sketch a piece of mechanism that is already made. Folding Rule. A six-foot folding rule is found very useful in many ways. It is often a suitable accom- paniment to the caliper for getting the ap- proximate dimensions of a piece of mechanism which is being sketched. 78 LIST OF DRAWING INSTRUMENTS. A list of drawing-instruments is given below which every machine draftsman should have for a first-class and fairly complete equipment: One 24" and one 42" mahogany T square, bead fixed with five screws, ebony-lined head and blade, and with working edge of blade beveled. A 10"-30'^X60° transparent triangle. A 7"-45° transparent triangle. Three 12" nickel-plated sheet-steel Brown & Sharpe scales with graduations conveniently distributed on them as follows: i", i", -f", |", i", 1", li", and 3" to the foot, tV and ^''. A 5" first-quality and first-class designed, hinged or quick-opening ruling-pen, with in- serted pricker-point in handle. A 5 J" compass of the first-quality with jointed and fixed leg for needle-point, detachable jointed pencil- and pen-legs, and lengthening bar. Bow-pen, pencil and spacers, with central adjusting-screw, for scribing not over 1^". A pair of 5" dividers with hair-spring ad- justment. A pocket-case or chamois-skin with pockets for protecting the usual case instruments. A good nickel-plated steel protractor. 80 A good beam-compass with trammel-points, and with three beams of two-feet, four-feet, and six-feet lengths. One HHHH and one hhhhhh Hardmuth Koh- i-noor grade drawing-pencil. A set of Hardmuth's Koh-i-noor grade HHHHHH lead for compass. A good pencil-pointer. A good steel eraser. An ink-eraser — Faber's. A pencil-eraser — Tower's Multiplex. An eraser-shield. A six-foot folding rule. A package of 1-ounce copper tacks. An Arkansas knife-oilstone. A pen-staff and writingr-pens. ' A bottle of black water-proof drawing-ink. PART II. COMMERCIAL MECHANICAL DRAWINGS. Before defining a commercial mechanical drawing it may be well to anticipate the con- fusion which may arise as to the technical mean- ing of the phrase "Mechanical Drawing," since it has two distinct meanings. The phrase "Mechanical Drawing" may be interpreted as any drawing in general that is not made free-, hand; or, as a drawing that particularly per- tains and is incident to machine construction. The latter interpretation is the one used in the definition given in the succeeding paragraph. A Commercial Mechanical Drawing is fully defined when such conventions are present as to enable the manufacturer or builder in me- chanical lines to erect his buildings, to select and arrange his equipment for most economical production, or to produce, by means of the draw- ing, and with the greatest facility, that which has utility and a commercial value. Commercial Mechanical Drawings can be divided into three general types which will be 82 84 termed: General Plans, Machine Drawings, and Patent Office Drawings. General Plans would include such drawings as : Layout Drawings, Foundation Drawings, Piping Drawings, etc. Machine Drawings would include: Working Sketches, Scheming Sheets, Detail Drawings, Assembly Drawings, and Diagram Drawings of Machines. Patent Office Drawings are in a class by them- selves, and are essentially such drawings as are required by the United States Patent Office when a claim for a patent on a mechanical invention is presented. GENERAL PLANS. Drawing plans of buildings intended for me- chanical purposes are often made with nothing more on them than a section of the walls, with the doors, windows, and supporting piers for columns located, an^ sometimes a very gen- eral arrangement of the inside equipment shown in part or the whole. Layout Drawing. Fig. I. A layout drawing is often a plan of a floor of a building with the positions of different parts of the equipment located to scale. It is also, sometimes, a preliminary drawing of a part or a whole of a machine, and serves the same 86 purpose as the scheming-sheet which is defined below. The former sense, however, will be accepted in this Manual. Locating Machines. In locating a large number of machines or other equipment in a plant, they should be drawn first to scale on a sheet of fairly stiff drawing-paper, cut out, and then moved on the proposed drawing until they are satisfactorily arranged; after which they can be drawn to scale. Piping Drawing. A piping drawing shows the arrangement of the piping separately from other equipment in the building. If there are several kinds of piping, as steam- pipes, hydraulic-pressure pipes, water-service pipes, etc., and they are to interpass each other, they should be all drawn on one sheet to show their relation, and then each class by itself can be drawn on a separate sheet for the use of the piper. In laying out piping drawings, no attempt must be made to draw elaborate views of the fittings, but simple and conventional lines should represent them. All valves,, unions, tees, and important connections must be plainly indicated. Do not locate pipes too closely together, but leave a little leeway for the piper. Several Kinds of Piping. Simple Lines, Fig. 2. Do Not Crowd Pipes. 88 Pipes along Walls, etc. Fig. 3. Templet Drawing. Brick Work. Boiler Settings. Always show an outline of the walls, machines, etc., along which the pipes run and with which they are connected. Foundation Drawings. Foundation drawings should show the nature of the foundation upon which a machine or building stands, whether it is in wood, stone, concrete, or brick; also, the position of the anchor-bolts, with their attached caps, anchor- plates, washers, and nuts, and also the main outlines of the machines which set on them. A templet drawing usually shows a templet made of boards which are nailed together, and with holes bored in them, which have the rela- tive dimensions between them that are required for locating the anchor-bolts in the foundation. If brickwork is shown in a foundation, a con- tinuous right line and not the corbeling should show the outline of the foundation. Drawings of boiler-settings would be in- cluded under the head of foundation drawings. MACHINE DRAWINGS. When a new machine or any of its parts has been conceived, the next step is to develop it on drawings. Naturally, the most simple drawings will be made first, and will be followed in logical se- quence by more complete drawings. 90 A machine drawing must be made simple, clear, and direct. Any attempt to imitate the product of the camera, or to display impracti- cal rudimentary knowledge, is foreign to the practice in the United States at present, and must be eliminated in order to harmonize with the existing state of affairs. Descriptive Geometry, which is the founda- tion on which all mechanical drawing (used in a general sense) has been built, should be, practi- cally, theoretical drawing applied; and, as such, it will mean a radical revision in the text as found within the covers of the current text- books, which are used, and fuUj^ intended, as a vorspiel to all mechanical drawing, whether or not such drawings are along the lines of stereot- omy, architecture, or mechanical drawing. Thus it is, that the draftsman must apply his knowledge of Descriptive Geometry in such a manner as to harmonize with methods and rules of procedure current in the modern practice of making machine drawings. To make a machine drawing properly and most intelligently, the draftsman has no other recourse than to be a thorough mechanic him- seK; which implies a working knowledge of pattern-making, molding, forging, and machin- ing. 92 Save Sketches. Several Sketches of Same Thing. Cross Section Paper for Sketching. Copying Pencil Sketches. SKETCHES. Preliminary free-hand sketches should be made with a soft black pencil, and only the essential outlines of the proposed piece are needed. Several sketches may be required before one is satisfactory; and all sketches ' made should invariably be saved for possible future refer- ence. It is a rule frequently followed by designers and inventors to make several sketches of the same thing; and it often happens that they re- turn to and use the first sketch made. Cross-section paper is invaluable for sketch- ing, as proportion is secured without the use of the scale. Copying-pencil sketches are frequently made to serve the purpose of a small drawing or blue- print. They should be made with a copying- pencil on checked paper, and duplicated by means of a damp cloth and a letter-press. Scheming Sheet. A scheming sheet is made up of the accepted free-hand sketches drawn to scale and with somewhat more detail shown. They should be drawn in with a hhh or HHHH grade drawing-pencil on drawing-paper, and no elaboration to completeness is usually needed. 94 The Workman's Drawing. Projections, etc., Secondkry. ITumber of Parts Detailed. Detail Drawings. Detail drawings are undoubtedly the most important, and surely the most extensively used, drawings. The details in the execution of a properly made detail drawing are a complete history and exposition of the art of machine drawing. Therefore what has been written in the para- graph directly under the heading "Machine Drawings " distinctly applies to detaU drawings and must be strictly adhered to. After the parts on the scheming sheet have been made in a general drawing, they are then completely detailed for the various departments of the shop. Consequently, a detailed drawing is the workman's drawing; and, as such, it is his official order for doing the assigned work. He should be held responsible only for failure to work to the figures and the Anglo-Saxon notes on the drawings. The projections and conventions are second- ary and only serve as illustrations to interpret what the figures and notes stand for. The number of parts of a machine detailed on a drawing may depend on the methods used in doing the work, or upon the number of men who are to work from the drawing, or upon both. Detail drawings are usually penciled on light- brown drawing-paper and traced on tracing- 96 cloth, or penciled and inked on bond paper and printed on blue-print paper in the order given. For convenience of analysis the considera- tions, methods, and technic involved in the com- plete execution of a detail drawing will be dis- cussed \mder separate headings. Types of Detail Drawings. The number of parts of a machine detailed on a drawing should be according to the nature of the work and the methods of doing it. If a shop is manufacturing machines in lots, where six or more are built exactly alike and at the same time, not so many parts would be detailed on one drawing, and the work would be dis- tributed among a larger number of men. Individual Draw- It is the practice with some firms, and the "^^^' growing tendency with others, to make indi- vidual or separate drawings of a great many of the parts. Casting and Forging It has been the custom of some firms to place the casting details and forging details on sepa- rate drawings; and that scheme would be par- ticularly advantageous to firms which build. Assembly Detail When a Single uew machine, or a section of it, Fig. ^40^'°^ is built for the first time, it is often advisable to show the parts in partial assembly and fully detailed on the drawing. Such an arrange- ment assists the mechanic to make his allow- 98 Fig. S- Fig- 5- Omitting Border Liues. Border Lines One Half Inch from Edge. ance for proper fits and adjustments. This type of drawing might serve as an assembly or general drawing, and, perhaps, it is more prop- erly called an assembly detail drawing. Sizes of Drawings. The size of the detail drawing is dependent on the type of drawing, the size or sizes of the part or parts detailed, and the scale to which they are drawn. The following sizes are good average ones, as they can be cut very economically from the commercial widths of drawing-paper : 6 X 9, 9X12, 12X18, 18X24, 24X36, 36X48, and 48X72. Border Lines. Border lines are of no material assistance to the mechanic or to any one else, except possi- bly to the draftsman, who may comfort himself with a doubtful fact that the appearance of the drawing is enhanced. The writer believes it to be the growing ten- dency to leave off all border lines; but when] they are used, they should not be over one thirty- second of an inch wide and have no fancy or elaborate corners. The border line should be placed one half inch from the edges of the sheet; it is the first thinj to be drawn in a pencil drawing, and the last thing in an inked drawing. 100 Match Lines. Fig. 4. Short lines drawn with the T-square on each side of the drawing are convenient for resetting a drawing after it has been removed from or accidentally shifted on the drawing-board. Titles. Fig. s. A title is an essential part of any drawing, and a particular . and invariable place on the drawing must always be provided for it. Place for Title. ^ place at the lower right-hand corner of the drawing should be blocked out for the title, and directly after the match-lines are drawn. Parts of Title. The title should comprehend: first, the type ^'S- s- of drawing, as a sketch, assembly, or detail ; second, the name of the machine drawn, or the part thereof, or both; third, the name of the firm which builds the machine; fourth, the address of the firm; fifth, the scale or scales used on the drawing; sixth, the name or initials of the per- son or persons who are responsible for the fin- ished drawing, — which includes every one, from the penciling draftsman, through the tracer and checker, to the approving engineer, — and also the date on which the drawing is finished. Additional, Parts of In addition to the above there is occasionally placed along with the title the shop order num- ber, the sheet number, the number of the draw- ing in the case where the drawings are stored, Title. PROPERTY DEPARTMENT MACHINE DESIGN SIBLEY SCHOOL CORNELL UNIVERSITY RECEIVED 102 Size of Letters. Fig. 4. Fig. 4. Scale Terms. Fig. 4. Size of Letters for Name. Fig 4. Symmetry of Title. Fig. 4. Stamp for Title. and the lot number — provided the machine is manufactured in large lots. The words indicating the name of the ma- chine must be in larger letters than the rest, since it should be the first or chief thing seen in a title. The words indicating the type of drawing, the name of the firm, the address, and the scale should be composed of letters of the same size, but they must be smaller than the letters in the words which indicate the name of the ma- chine. The words used to indicate the relative sizes to the true size of the objects as drawn should be expressed, preferably, in the terms of a scale ; as, so many inches to the foot, or so many milli- meters to the meter; or, if not, a proportionate size should be given; as, full size, one-half size, etc., etc. The date and the names or initials of the per- sons responsible for the drawing should be in very small letters. All lines in the title must be arranged sym- metrically with reference to a center line. The title is occasionally put in with a stamp,* which usually stamps the tracing in red ink; after which it is filled in with black drawing- * The title or border lines, or both, are sometimes printed on in black with an ordinary printing-press before the drawing is begun. 104 Place for Size of Sheet and Serial Number. Fig. S- Sizes of Sheets. ink. The black drawing-ink should be applied while the red ink is still wet. In the lower left-hand corner there should bp placed a letter and number which correspond with the size of sheet and serial number of the drawing respectively ; as, for example, A-2 will indicate that the sheet is 36X48 and is the second consecutive drawing that has been made. V The letters which should be used, with the corresponding sizes of sheets, are as follows: A, 36X48; B, 24X36; C, 18X24; D, 12X18; E, 9X12; and F, 6X9. Place for Bill of Ma- terial. Fig- S- Every Piece on Bill of Material. Columns of Bill of Material. Fig. 5- Bill of Material. Every detail drawing should have a bill of material which should be placed directly above the title; and it is a good plan to block out a space for it immediately after the title has been allowed for. Eveiy piece in a machine or its parts, or in any structure, should be accounted for on the bill of material, so that any clerk in the office can order from it independently of anything else. In the table of the bill of material, the first column should contain an identifying mark which is exactly the same as the one placed on the view of the piece as shown on the drawing, and may be a letter or a number. The second column should contain the name of the piece. 106 Common Terms. Pattern Number. Only Necessary- Views. Most Comprehen- sive Views. The third column should contain the number wanted of the same piece for one machine, or for one composite structure of any; sort. The fourth column should contain the name of the material of which the piece is made. And the last column should contain any further neces- sary description of the piece, which may be, for example, the pattern niimber, the dimensions of the rough stock from which it is made, the method of casting, etc.; and, in fact, the last column should provide for any description of the piece not found in the first four coltmms and which would be essential for completeness in the order for the stock. The name of the piece in the bill of material should be a common shop-term used by the mechanics; and if there is none, a simple and suggestive one must be used. Every piece that is cast from a pattern should be given a pattern number in the column under the head of " Remarks." Views. The number of views is determined by that judgment which serves common sense. All the views necessary and no more should be drawn. The selection of a view or views which shows the piece in the most comprehensive manner should always be made. 108 Simple Pieces. In simple and symmetrical pieces, as a round ^^' * shaft, bolt and nut, plain gears, etc., one view is sufficient. Symmetrical Pieces. If an object is Symmetrical in every respect Pigr, 14, ■ ' and it is required to show some little irregu- larity, it is sometimes only necessary to show a part of a view. Crooked Pieces. j^ a verv crooked piece several views may Fig. ^5. . •" ^ be quite necessary. Sectional View. A sectional view is often clearer than an out- Fig- 5, ' D-" gj[(jg view to the mechanic who works from the drawing, but it should not be made unless clear- ness obtains. Combined Outside If an object is Symmetrical, it is often better and Sectional , , , . i ■ i . , , View. shown by makmg a combined outside and sec- ^'^" ^- tional view; usually making the division at the center line. Develop Plates and All bent and unusual-shaped plates must Fig.X^ have their surfaces developed, if it is necessary, to show proper spacing of rivets, bolt-holes, outline of cams, etc. Full Size Section It is sometiuies essential that an object which Reduced Scale. ^^ drawu on reduced scale should have some ^^g- 7- important section of it shown full size. One View for Rights When there are two pieces that are exactly alike in every respect except that, they are of opposite hands, one should be drawn in all of its views, and a note should be added to indicate that they are rights and lefts. and Lefts. 110 Concentric Circles. Fig. 38. Flat Surface on Body of Screw, etc. Fig. 16. Bearings on a Round Shaft. Fig. 17. Knurled Piece. Fig. 5, " M." Square Bolt Heads, etc. Hexagonal Bolt Heads, etc. Fig. s,"C." Fig. 4°. Distance of Holes on a Circle from the Axis. Fig. 5, " H." Washers and Collars Attached. Fig. 5, " G.» Keys Attached. Fig. S, " C." Side Views of Con- ventional Thd's. Fig. 18. In any view where there are a number of concentric circles, show only a few; as they are practically worthless for conveying any idea, and only useful to fill space. A flat surface on the body of a screw, stud, or shaft is occasionally indicated, when there is only one view, by a rectangle with its inter- secting diagonals. Rectangles, with their intersecting diagonals, are often used for indicating the bearings on a round shaft, as a line-shaft, crank-shaft, etc. A knurled or milled piece should be shown conventionally in a view. In the side views of square bolt-heads and nuts, show only one side. In the side views of hexagonal bolt-heads and nuts, show three sides. In a sectional side view of a cylindrical piece, if there is one hole or more in it parallel to their axis, they should be shown at their true scale distance from the center as measured each side of the center line. Washers and coUars should generally be shown in section on the piece to which they belong. Keys should be shown in the piece into which they are driven. The side view of a Seller's V-thread, pipe- thread, square-thread, bastard or acme stand- 112 Threaded Piece Sectioned. Fig. 19. End Views of Screws, etc. Fig. 20. FiUster Head Screw. Fig. 21. Regular PuUey. Fig. 10. Fig. 5, ' 'D." Fig. 8. Fig. 9. Cast Gears. Arrangement of Views. Fig. S. ard-thread, knuckle-thread, buttress-thread, and wood-screw thread are conventionally shown by the figures in their respective order. If a threaded piece is sectioned nothing but the Vs should represent the thread. The end views of a screw and tapped hole are conventionally shown by the figures in their respective order. A filister-head screw should show, in all views of the end, its slot making an angle of 45° with the horizontal; and the slot should show, in the side views, a true projection of the end views. A regular pulley is shown by the conventions in the figure. Spur-, bevel-, and worm-gears are shown de- tailed as by the conventions in the figure. Cast gears made from a pattern should have, in addition to an ordinary view, one tooth completely detailed and the number of teeth specified. The arrangement of views on the drawing demands, for the sake of clearness, system, and convenience; first, that they should not be crowded; second, that all views of the same piece should not be separated any further than necessary to show outside dimensions and notes clearly; third, that all views of different pieces be sufficiently separated to prevent any confu- 114 sion as to their proper relations to views of other pieces; fourth, as far as possible, aU pieces of a machine must be shown on the drawing in their natural relative positions in the machine and to each other. Section Views at Sectional views can be placed, if convenience One Side. Fig. 38. demands it, at any place on the sheet provided they are properly noted. Arranging Views of 'j'q cover the drawing sheet properly with Pieces on Sheets. _ . . views, it is sometimes convenient to approxi- mately pre-arrange the location of all views by enclosing them in a rectangle which is suffi- ciently large to include the outside dimensions and notes to the view. At other times it is not . necessary to do much planning, but commence at the upper left-hand corner and work across and down the sheet. This order of working across the sheet should always be followed. Third Angle Projec- The relation of views to each other must al- tion. 11. Fig. s. ways be what is technically called third-angle projection; which, interpreted, means: that when there is a definite and natural top to an object, its projection should be the top view, which is often called the plan; that the views of the elevation should be shown below the top view; and that, in addition, every projection must be shown as the near side of the adjacent view from which it is projected. Sectional View. . i. •> Fig. 5. In a sectional view the portion of the object 116 Fig. II. Round Corner. Fig. 10. To Draw a Hexag- onal Figure. Distance Across Flats and Cor- ners of Hexago- nal Bolt Heads. Curves of Intersec- tion. Fig. 10. Ellipse. Fig. 22. which is cut away and nearest the view is re- moved, and what is left is shown in the sectional view. Lines of Projection. A visible edge of a solid should be represented by a full line, clean-cut, comparatively wide, to make them stand out in a bold effect, and of uniform width throughout their length. Where a corner is not sharp but rounded, it is admissible by convention to represent it in all views, if any clearness is gained thereby.* Always show filleted or rounded corners when finished adjoining surfaces do not forbid. All lines bounding a hexagonal figure should be drawn in tangent to a circle whose diameter is equal to the distance between parallel sides of the hexagon, and by means of the triangles and T square. When the three faces of a standard hexagonal bolt or nut are shown, make the distance between the outside lines equal to twice the diameter of the body of the screw, and the distance be- tween the inside lines a trifle less than the diam- eter of the body of the screw. Curves of intersection should be put in as circular arcs when possible.* An ellipse in projection which is not very flat may be shown, by convention, by a circle. * See curve of intersection of pulley-arm with bead on rim. 118 Chamfers on Bolts, etc. Oil Holes and Chan- nels. Spacing of V Thread Lines. Fig.5,"C." Spacing of Thread Lines Except V Threads. Sectioned Nuts. Fig. 19. Long Screw. Fig. S, " F." Invisible Edge. Fig. II. Invisible Lines. Fig. 5- Make the chamfers on bolts, studs, shafts, etc., 45° lines. Oil-holes and channels are usually not shown, unless they are to be made in an unusual man- ner. The spacing of V-thread lines, and their pitch, may not be absolutely exact; but a fine thread naturally has its lines close together and has less pitch than a coarse thread. The spacing of all thread lines, except V- threads, should be approximately close and always done by marking off distances directly from the scale. Remember that nuts, when sectioned, theo- retically show the pitch of the threads in reverse order to those on the screw which fits it. When a screw is of considerable length four or five threads should be drawn at the ends only, leaving the intervening length blank. An invisible edge of a solid should be repre- sented by a broken line which is clean-cut and composed of comparatively short dashes of equal lengths. The dashes should be drawn as close together as possible, and not quite so wide as the visible lines of projection. An invisible line, composed of more than one dash, should always begin and end on the ter- minating lines which include it. 120 Short Invisible Lines. Fig. 23. Adjacent Part Line. Fig. 3. Broken Edges. Fig. II. Alternate Position Lines. Fig. II. Fig. 24. If an invisible line is shown by one dash only, it should not begin or end at the terminating lines, but a short space should be allowed be- tween the dash and terminating hnes. An adjacent-part line is a line in another ob- ject which is adjacent to the one regularly shown on the drawing, and simply serves the purpose of indicating, for some particular rea- son, what is attached to the piece shown on the drawing. Therefore it should be a main out- line, of sufficient length to indicate what is attached. It should be a fine, broken, clean- cut line composed of alternating dashes of one eighth of an inch and three eighths of an inch lengths respectively, drawn as close together as possible. A broken line represents the visible and in- visible edges of the part of a solid of a structure that is broken off. The width of this line should correspond to the width of the projec- tion line adjacent which represents the edge of a surface. An alternate position line is used for repre- senting a limiting or important position of a moving part, other than is shown regularly on the drawing. An alternate position is some- times represented by drawing the bare outlines of the object, or by a center line. If the bare outhnes are drawn, they should be fine, broken, 122 Fig. 7. Fig. 38. Section Lines. Fig. 5- Angles of Hatch Lines. Fig. 5- Spacing of Section Lines. Fig- S- clean-cut lines, composed of alternating dashes of one-eighth of an inch and three-eighths of an inch lengths respectively, drawn as close to- gether as possible. Sectioning. Where there is a section view, the trace of the cutting plane shown on the view of the object that is cut should be represented by a fine hne whose character is that of a center line. The line is also to be notated at each end, and the corresponding notation must be suitably placed and referred to under that view which shows the section. Section-lines, which are sometimes called hatch-lines, are oblique parallel lines at equal distances from each other. They are used to represent a surface which has been cut. Usually hatch-lines make an angle of 45° with the horizontal; but it is not criminal, but even sometimes desirable, to use 30° and 60° lines if the conditions warrant it. The spacing of section-lines should be deter- mined by the area of the sectioned surface on the drawing and the kind of material which is cut. But section-lines should not be over three thirty-seconds of an inch apart ; and softer material should be shown with section-lines further apart than those that show harder material. 124 Sectioning Adja- cent Pieces. Fig. 8. Hatching Penciled Drawing. Sectioning Large Area. Fig. 25. Materials Cut. Fig. 12. Section Shown by Soft Pencil Shading. Thin Pieces. Fig. 10. Solid Round Piece. Fig. 40. Turned Section. Fig. 10. Two pieces which are assembled and shown in section must be hatched with lines in reverse order. All hatching should be done free-hand on penciled drawings which are to be inked. When the surface covers a large area the hatch-lines should be short and placed along the edges only. There are conventional lines to represent the different materials that are cut; but they are often unintelligible to the mechanic, and their relegation to oblivion is strongly recom- mended. A soft drawing- or crayon-pencil is often rubbed on the surface of the drawing to repre- sent the section, but a blue crayon-pencil should never be used for the purpose when a print is to be taken from it. A rib, an arm of a pulley, or any compara- tively thin piece should not be shown in section when the cutting plane is taken parallel to its largest bounding surfaces. A solid round piece should not be shown in section when a cutting plane is taken through its axis. A turned section placed on a view is conven- ient, more direct, and often clearer than when placed off at one side. 126 Key Way. A kevwav in a hole should not, as a rule, be Fig! 10. ' sectioned, but should be shown by an invisible line. Broken Pieces. Pieces that are broken at the ends are shown ^'s- 13. conventionally in the figures. Center Lines. Fig. 5- A center line is used to indicate symmetry, and any configuration which has a natural axis or axes, has a center fine or lines to represent it or them. A circle, for instance, should have two center lines at right angles to each other. Circles along a Cir- When circles are evenly spaced along a cir- yjg g^ .< H." cumf erence on the surface of a disc, as bolt- ^'s- 40. circles on a fiange, a circular arc and radial lines passing through the bolt-hole centers, are used as the center lines. Character of Center ^ center line should be a fine, broken, clean- Lrne. Fig. II. cut line, composed of alternating dashes of one- eighth of an inch and three-eighths of an inch lengths respectively, evenly spaced and not too close together. A short center line may consist of one dash. Penciled Center Penciled center lines that are to be inked or traced over should be a full line. Lines having Pre- Luies of projection, \n^hich show visible and cedenceoverCen- ...,,,. . i . , i » , i ter Lines. invisible Imes 01 an object, and surface shade- lines, have precedence over center lines in case there is coincidence. 128 Character of Di- mension Lines. Fig. II. Arrow Heads. Fig. II. Radius Dimension. Character of Arrow Heads. . Pig. 5, "K.» Fig. 5, "K." Position of Dimen- sion Line. Dimensions. There is nothing on the whole drawing so im- portant as the dimensions. A dimension-Une is used for indicating a dimension between certain Umits, and it is broken at some convenient place between its limits (preferably midway) to allow for the di- mension. The character of a dimension-line should be a fine, broken, clean-cut line, composed of equal dashes, equally spaced from each other. All dimension-lines, excepting those repre- senting radii of circular arcs, are terminated by arrow-heads at both ends. A dimension-line which indicates a radius is terminated by an arrow-head at the arc only; and if there are no intersecting center lines at the center from which the arc is struck, a small cross should indicate it. Rad. should be placed after the dimension. The arrow-head should make a small acute angle with the dimension line, and should be made in short arcs with the same writing-pen which is used for the figures and letters on the drawing. All dimensions should be given with refer- ence to main lines or center lines or both. The position of the dimension-line is deter- mined by judgment. It should be placed on 130 that view which shows the most, and in such a manner as to indicate most clearly and directly what the dimension between the extremities of the line stands for. Distribution of Di- j^ jg ^gU to distribute the dimensions of a mensions. . . . •<. i • • i i Fig. 5, "K." piece over its views, it clearness is gained by so doing. Dimensions on One Dimensions of any particular configuration Pig'g^.'.H." of a view, as that of a circle, rib, rectangular surface, etc., should be shown on one view if possible, and not on several views. Dimensions on the A dimension is more clear and direct when lew se . placed on the view itself, provided it does not cause a confusion of lines so as to impair clear- ness ; and also provided there is sufficient space, withoiat crowding, for the figures be- tween. Dimensions off the The dimensions, however, may be placed off Pig „' the view, and a curved witness-line drawn from it to the usual place for the figures at the di-" mension-line. Do not Crowd Di- Dimcnsion-lines should not be placed so close mension Lines. i i- , • • i to other lines as to impair clearness. Groups of Parallel When dimensions are grouped in parallel Fig. 8. ' lines the shortest dimension is inside, and the others are graded to the longest dimension on the outside. Arrow Heads Out- jf one or the two ends of a dimension-fine side of Lines. . . ... . n i v Fig. 26. terminate m the vicmity of two parallel lines;« 133 Fig. S, "L." Whole of Dimen- sion Line Not Shown. Fig. 27. Sub Dimensions. Fig. 28. Dimensions in Feet and Inches. which are close together, and confusion is caused thereby as to which one of the parallel lines limits the dimension-line; and if the di- mension is limited by the outside line or lines, additional short dimension-lines with arrow- heads should be placed in a line with the di- mension-line, outside of the line or lines and with their arrow-heads just touching the limit- ing line. A short dimension can be shown by placing the dimension-lines with their arrow-heads on the outside of the limiting-lines, and the dimen- sion can be placed inside. If one end of a dimension-line cannot be shown joining the limiting line, the usual full dimension is given, and the dimension should be placed as usual between the lines. A line of sub-dimensions should always com- mence at the finished surface; and if there is an unfinished surface on the opposite side, the . last sub-dimension should be omitted; and, also, an over-all dimension should be given from surface to surface. The common two-foot rule has undoubtedly been generally adopted for a standard when dimensions are given in feet and inches. There- fore all dimensions must be given in inches, in- cluding twenty-four inches and below. Dimen- 134 sions above twenty-four inches must be given in feet and inches. Fig. 5, " F." When dimensions are given in feet and inches, a dash one eighth of an inch long shoiild sepa- rate them. Foot- and inch-marks not less than one sixteenth of an inch long should be used for accents. If there is a fractional number less than an inch, when the dimension is ex- pressed in feet and inches, the figure zero should be placed before it. A fraction must never have a diagonal division-line, and the figures must be a little smaller than the integer which precedes it. Dimensions in Dec- When dimensions are given in decimals, the Fig. s, "K." inch-marks should be placed between the whole number and fraction. If the decimal dimension is less than an inch, the figure zero should pre- cede it and the decimal-point, and the inch- marks should be placed as indicated above. Outside Diameter jf the outside diameter of a gear is a fraction, of a Gear. . i i i i i « . Fig. 5, " G." it should be stated as a common fraction. Reading Dimen- All dimensions should read from the bottom Fig.°s!' ^^'^ right-hand side of drawing. If dimensions are at an angle with the edges of the sheet, they should read from bottom side of the drawing. Mark Over Dimen- jf a dimension is not to the same scale as sion Not to , . . -. Scale. others on the view, indicate it by a dash above Fig. 5, ' K." ^YiQ dimension. 136 Full Dimensions. Fig. 5- Final Dimensions. Radii or Diam- eters. Fig. 5, "H." Never Cross a Di- mension. Small Rounds. Circles. Rounded End of Screw. Fig. S, "C." .Standard Bolts, etc. Dimensions on a drawing should indicate the full dimensions independent of the scale of the drawing. All the dimensions given on a piece indicate the final dimensions of the piece when it is com- plete; and no allowance should be made for the shrinkage of casting, etc. Care and judgment musi be exercised as to whether the radii or diameters are the dimen- sions needed for the mechanic: e.g., a bolt circle should have its radius given; a bored hole, its diameter given; a turned piece, its diameter given, etc. A dimension should never be placed on a cen- ter line. It is an inviolable rule to never cross a di- mension with a line. Small rounds on corners, or fillets, are not usually dimensioned. Circles which do not indicate clearly their relation to the piece shown in the view should never be dimensioned. If the end of a screw, stud, etc., is rounded, the dimensions should be given to the corner and not to the extreme end. If bolts and screws are drawn, and every- thing is standard except their lengths, only the diameters of their bodies, the lengths under 138 Bolt Hea;ls, etc, Fig. 29. Rolled Structural Steel. Rivet Holes, etc, Fig. 30. the heads, and their lengths of thread, are shown in the dimensions. Bolt-heads and nuts (when not standard), and square and hexagonal figures, should be dimensioned across fiats and not across diago- nals. Rolled structural steel should be dimensioned in the commercial sizes and not in every detail. Where a number of rivet- or small bolt-holes are in a right line, the usual dimensions should be given in a note on the dimension-line between the first hole and the last hole. The note should give their number, size, distance apart, and the total distance from the first to the last hole. The dimension from one of the end holes to the end of the piece should be regularly given. The sizes of pipes must be stated in their nominal inside diameters. Pipe Tapped Holes. Pipe-tapped holes must be indicated by the size of pipe-tap required, and all other data re- garding the hole are useless and should not be stated. In giving board dimensions remember that the thicknesses of stock boards are more likely to be in fractional than in even inches; as, a seven-eighths of an inch instead of a one-inch board, and one and three-fourths inches instead of a two-inch board, etc. Sizes of Pipes. Board Dimensions. 140 Brick Dimensions. Fig. 31. Windows and Doors. Fig. 8. Dimensioning Angles. Fig. 8. Dimensions in Co- ordinates. Fig. 32. Size of Dimension Figures. Extension Lines. Fig. 5- Fig. II. Short Extension Lines. Brick dimensions should be given in multi- ples of four. Windows in brick walls should be dimen- sioned to their centers, and doors should be dimensioned for the width of opening. When anglies are given in degrees and minutes the usual degree and minute accents should be used, and a curved dimension-line should re- place the usual right line. Otherwise the di- mension-line conforms to the same rules as are observed for all dimension-lines. Dimensions of angles on a drawing intended for pattern-makers are often more convenient when given in coordinates from a given refer- ence line or point, than when given in degrees and minutes. As a rule the dimension-figures should be put in with as wide a line as the projection-lines. Extension-lines are limiting lines that are used when a dimension is placed off the view, and must have the included distance between them equal to the same distance as referred to on the view. They should be fine, broken, parallel lines, composed of equal dashes spaced at equal distances, and no extension-Une should join a projection-line. Short extension-lines of one dash only can sometimes be used. 142 Note in Horizontal Line. Fig. S- Uniform Lettering. Fig- 5- Initial Letter. Size of Letters. Guide Lines. Written on Pencil Drawing. Short and Concise. Fig. 5, "A." Notes. Notes should be placed on a drawing so that they can be read easily and quickly. If convenience admits of it and there are several words in the note, they are more quickly read when placed in a horizontal line. All letters used in notes on drawings must be of the most simple type, j)lain, of uniform height, and composed of lines of vmiform width to match the projection-lines of the object. The initial letter of every word, excepting prepositions, should be taller than the others. All the letters in a word should be close to- gether and not less than one sixteenth of an inch nor more than one eighth of an inch in height. Draw parallel guide-lines in pencil before printing words. All words shoidd be sufficiently separated for clearness. All notes should be written on pencil draw- ings which are to be traced, and printed on inked or finished pencil drawings. Notes must not be too abbreviated. All notes must be in short sentences, exphcit and concise. Castings and rough forgings are occasionally not finished all over; as a consequence, the cus- tom in practice is to note the surfaces on each piece which are finished. 144 /Mark. Fig. s, "A." Fin. All Over Mark. Fig.s, "H." Marking Lines of Finished Sur- faces. Fig. as- State Kind of Finish. Fig.5, «K." Omit Finish Notes. Fig. S. "C." Steel Casting. Surface Partially Finished. Fig, 34. Fixture or Jig Used. When a surface is machined or finished an / mark should be placed on that line of the view which represents it, and not on the view where the blank surface only is shown. If a casting is finished all over, the several / marks should be left off, and the words fin. all over should be printed under or near the view^. When there are two lines representing the edges of surfaces and one or both of them rep- resent finished surfaces, the / marks should be placed outside and a curved dimension-line should be drawn from it to the finished surface. It is sometimes clearer, or necessary, to state the kind of finish or machining a piece should have, as file-finish, grind, plane, bore, etc. Pieces which are made from rolled or wrought steel bars, as spindles, shafts, studs, etc., are usually finished all. over, and it is the custom to omit the finish notes. If a steel casting is wanted, do not confound it with cast steel, but call it a steel casting every- where on the drawing. A large surface that is partially finished should be indicated to instruct the pattern- maker as to where the extra metal on the cast- ing should be allowed. , If, in machining, a fixture or jig is used for any interchangeable part in a machine, it should be in- dicated by note on or near the view of the piece. 146 Threads Noted. Fig. S, "F." Taper on Shafts. Fig. 35. Springs. Fig. s, "N." Wire. Forced Fits. Inclination. Fig. 36- Identifying Letter. Threads should be noted in number per inch, unless they are U. S. Standard; in which case they should be indicated as such. Tapers on shafts should be given in inches per foot. Springs are described in detail by giving gage size of wire in a coil, the number of free coils to the inch, and the inside or outside dimensions of the body of the spring. The mesh of wire in screens is indicated by the size of wire to gage used, and the nunlber per inch or the amount of opening between the wires.. Forced fits should be indicated by the total pressure required. The inclination of a pipe or a roof should be given as the pitch or slope. Every piece shown on a drawing must have an identifying letter, which should be a capital letter somewhat larger than the initial letters in the other notes on the drawing, and must be the same letter as used in the bill of material for the same piece. The letters I and J must not be used; and when the letters in the alphabet are exhausted, small capitals should be used along with and at the side of the large capitals. 148 Fig. 40. Outline Shading. Shade Line. Fig. 40. Shading, Shade-lines, for outline shading, are sometimes used on edges and surfaces of views which con- ventionally cast shadows. , They should not be used too freely, for they are a convention which adds to the work of the draftsman; but occasionally they make clearer the configura- tion of an intricate piece which is shown on a drawing, provided that the mechanic under- stands the convention as well as the draftsman who uses it. They are occasionally used for the purpose of display, which, at its best, in de- tail drawing is very much out of place. If, however, they are used on the views of one piece, they should be used on all the views of all the pieces which are shown on that one drawing, in order to conform to that fundamental rule of imif ormity which should obtain in all draw- ings. Outline shading should be done by drawing a second adjoining projection-line on and not outside that part of the view which represents the surface of the material. By drawing a shade- line, then, on the surface of the piece, it cannot be considered as a litie in the shadow which is cast by an edge of an object, as it is often in- terpreted. By considering as a shade-line a line in the shade of the piece and not as a shadow cast 150 Circle Shaded. Round Piece. Unsectioned Round Piece. V Thread Screw. Fig. 37- Sectional V Thread Nut. Kg. 37. by it, the actual dimensions from edge to edge are kept to scale; and it follows that the lower and right-hand outside edges of a piece and the upper and left-hand edges of holes would have shade-lines. AVhen a circle is shaded the set of the com- pass which strikes the circle should not be changed, but another center should be taken, up and along a line which makes 45° with the horizontal. The eccentric arc which is then struck with the new center to represent the shade- line should just join the original circle at the end of the 45° line, and it is then continued until it just merges with the original circle. In the side view of a round piece there is theoretically no outline shade-line on the round edge, but, by convention, a shade-line should be used. An unsectioned round piece in a bushing that is sectioned by a. meridian plane has conven- tionally an outline shade-line. In a V-thread screw, by convention, the short conventional thread-line is shown as a shade- line. In a sectional V-thread nut, by convention, the long conventional thread-line is shown as a shade-line. Pencil- drawings that are to be inked or traced over should never be outline-shaded. 152 Surface Shading. The views of the surfaces of pieces which are in the shade are occasionally shade-lined. Sur- face shading should be done to a very limited extent on commercial mechanical drawings, and only where it is quite necessary to make clear or stand out some surface which would otherwise be wholly confused in the view of an intricate piece. Ho Surface Shading As a rule no surf ace shading should be used on Detail. i , m i on any detail drawing. Penciled Drawings. When penciling a drawing, each piece, with all its views, should be completed before another is begun; and the penciling should be done in the following order: 1. Draw border-lines. 2. Draw match-lines. 3. Block out space for title. 4. Block out space for bill of material, if there is one. 5. Draw main center lines of object in all its views. 6. Draw projections of the ttiain lines of the object. 7. Draw projections of the small and inside lines of the object, commencing with that view which shows the most essential features, if there is a choice. 154 Free Hand Arcs. Appearance of Drawing. 8. Put in dimensions and necessary notes. As large arcs as possible should be put in free- hand. It is an art to make a finished pencil draw- ing neatly, quickly, and properly. With some draftsmen it appears to be a gift, but with others it must be acquired. Pencu Completely. A drawing which is to be traced or inked should usually be completely penciled. It is an Undesirable habit to form, and an unneces- sary tax on the mind, when a draftsman leaves a large share of the details in his mind for inking, instead of penciling them on the drawing- paper. Inked Drawings. All drawings must be inked in with black water-proof drawing-ink. To Ink a Drawing. The different parts of a drawing should be inked in the following order: first, all the lines of projection which are represented by the small arcs, the large arcs, and right lines taken in their respective order — and if there is any out- line shading, it should be done at the same time; second, all auxiliary lines excepting hatch-lines; third, dimension-lines, arrow-heads, and notes; fourth, hatch-lines; fifth, surface shade-lines, if there are any; sixth, bill of material; seventh, title; eighth, border-lines. 156 Ink by Sections. Trace by Sections. Work Across and Down. Wide Line. Narrow Sections. Fig. 38. Short Hatch Lines. Fig. I. Uniformity. It is sometimes well to ink only a section of a drawing at a time, particularly, if the drawing is not to be finished the same day that it is begun. It is rather imperative that tracing-cloth should be inked in sections, as change of atmos- pheric conditions has a marked effect on ' the surface of tracing-cloth. Always commence the inking at the top and left-hand side, and work across and down the sheet. Any line which is over one thirty-second of an inch wide and drawn with a medium-size ruling- pen should be made with more than one Stroke of the pen. When inking in the sections of very narrow walls in building plans or like sections, draw heavy parallel lines to represent their outlines, and fill in with the writing-pen or, preferably, a large ruling-pen. Hatch-lines which are three sixteenths of an inch long or less, should be put in with the writing-pen. That which makes an inked drawing look well is uniformity in every detail, to wit, all figures, letters, lines, etc., that are used for like pur- poses should be of the same height, same width of line,, and same style. ing. 168 Checking Drawings. Everything on a drawing must be thoroughly checked by at least two persons before it is allowed ta pass into the shops. Check by Steps. A draftsman should check his drawing by methodical steps, and should not try to check it by taking a bird's-eye view of what he has done. To Check a Draw- The following steps are to be observed in checking a detail drawing: 1. Identify every piece in its relation to the machine, and note if it is of proper form and that none are missing. 2. Check every view for correct and neces- sarily complete projections. 3. Note if there are any required dimensions or working notes missing. 4. Scale every dimension, and note if it agrees with the one given on the drawing. 5. Check the main dimensions of the pieces in detail and assembly and note if they agree. 6. Check the arrow-heads to see if there are any missing. . 7. Check the accents to figures, as inch- marks, foot-marks, and degree-marks. 8. Check the center lines. 9. Check the supplementary notes and marks to see if they are correct and none missing. 160 Fig. 38. Outline, Section Lined. Fig. 39- Lines Near Together. Fig. 38. Elevations. Minor Details. Over All and Main Dimensions. Structural Steel Parts. Fig. 13. Bolts. Fig. 40. Assembly Drawings. The function of an assembly drawing is to show the arrangement of its principal parts in the most simple, direct, and comprehensive manner. An arrangement of parts is sometimes clearer when the main part has its outline fringed with a dotted section-line. That scheme, however, is not common at the present time. On a small scale it sometimes happens that several lines in true projection would be close together, and even merge if inked in. If such is the case, the line should be spaced a httle farther apart or now and then one left out. In assembly drawings show elevations in a line, if possible. Minor details, as, nuts, keys, set-screws, etc., can be left off the assembly drawing when they are evident without drawing. Over-all and important main dimensions are the most that are needed in an assembly draw- ing. Structural steel parts, when they are shown on such a reduced scale as to make a section one eighth of an inch or less in width, should be blacked in. When there are four or more bolts in a piece, they should generally be shown, in a side view. 162 at their true scale distance from the center as measured each side of the center line. Diagram Drawings. Fig. 41. If merely an outline of a machine or the kine- Fig. 42. matic relation of some of, its parts is desired, a diagram drawing is made which is composed of the main lines of the machine with the usual center lines, or with heavy center line to show the kinematic relation of some of its parts. In some intricate types of machinery, as shoe machinery, textile machinery, etc., and especially in textile machinery, it is often quite impossible to show, for an assembly drawing, anything more than a diagram drawing. Fig. 43. PATENT OFFICE DRAWINGS. A Patent-Office drawing must be made to certain specifications which are given verbatim as published in the official "Rules of Practice" in the United States Patent Office: ■ When the invention consists of an improve- ment on an old machine the drawing must ex- hibit, in one or more views, the invention itself disconnected from the old structure, and also, in another view, so much only of the old struc- ture as will suffice to show the connection of the invention therewith. 164 Drawings must be made upon pure white paper of a thickness corresponding to three- sheet Bristol board. The surface of the paper must be calendered and smooth. India ink alone must be used to secure perfectly black and solid lines. The size of a sheet on which a drawing is made must be exactly 10X15 inches. One inch from its edge a single marginal line is to be drawn, leaving the "sight" precisely 8x13 inches. Within this margin all work and signa- tures must be included. One of the shorter sides of the sheet is regarded as its top, and, measuring downwardly from the marginal line, a space of not less than IJ inches is to be left blank for the heading of the title, name, num- ber, and date. All drawings must be made with the pen only. Every line and letter (signatures included) must be absolutely black. This direction applies to all lines, however fine, to shading, and to lines representing cut surfaces in sectional views. All lines must be clean, sharp, and solid, and they must not be too fine or crowded. Sur- face shading, when used, should be open. Sectional shading should be made by obhque parallel lines, which may be about one twen- tieth of an inch apart. Solid black should not be used for sectional or surface shading. 166 Scale of Drawing. Letters of Refer- ence. Drawings should be made with the fewest lines possible consistent with clearness. By the observance of this rule the effectiveness of the work after reduction will be much increased. Shading (except on sectional views) should be used only on convex and concave surfaces, where it should be used sparingly, and may be even there dispensed with if the drawing is otherwise well executed. The plane upon which a sectional view is taken should be indicated on the general view by a broken or dotted line. Heavy lines on the shade sides of objects should be used, except when they tend to thicken the the work and obscure letters of reference. The light is always supposed to come from the upper left-hand comer at an angle of forty-five degrees. Imitations of wood or surface graining should not be attempted. The scale to. which a drawing is made ought to be large enough to show the mechanism with- out crowding, and two or more sheets should be used if one does not give sufficient room to ac- complish this end; but the number of sheets must never be more than is absolutely neces- sary. The different views should be consecutively numbered. Letters and figures of reference must be carefully formed. They should, if possible, measure at least one-eighth of an inch 168 in height, so that they may bear reduction to one twenty-fourth of an inch, and they may be much larger when there is sufficient room. They must be so placed in the close and com- plex parts of drawings as not to interfere with a thorough comprehension of the same, and therefore should rarely cross or mingle with the lines. When necessarily grouped around a cer- tain part they should be placed at a little dis- tance where there is available space, and con- nected by short broken lines with the parts to which they refer. They must never appear upon shaded surfaces, and when it is difficult to avoid this a blank space must be left in the shading where the letter occurs, so that it shall appear perfectly distinct and separate from the work. If the same part of an invention appears in more than one view of the drawing, it must always be represented by the same character, and the same character must never be used to designate different parts. Signature of inven- The signature of the inventor should be tor and Wit- placed at the lower right-hand corner of each sheet, and the signatures of the witnesses at the lower left-hand corner, all within the mar- ginal line, but in no instance should they tres- Titie. pass \ipon the drawings. The title should be written with pencil on the back of the sheet. The permanent names and title will be sup- 170 plied subsequently by the office in uniform style. Large Views. When views are longer than the width of the sheet, the sheet should be turned on its side, and the heading will be placed at the right and the signatures at the left, occupying the same space and position as in upright views, and being horizontal when the sheet is held in an upright position; and all views on the same sheet must stand in the same direction. As a rule, one view only of each invention can be shown in the Gazette illustrations. The selection of that portion of a drawing best cal- culated to explain the nature of the specific im- provement would be facilitated and ^he final result improved by the judicious execution of a figure with express reference to the Gazette, but which might at the same time serve as one of the figures referred to in the specification. For this purpose the figure may be a plan, ele- vation, section, or perspective view, according to the judgment of the draftsman. It must not cover a space exceeding 16 square inches. All its parts should be open and distinct, with very little or no shading, and it must illustrate the invention claimed only, to the exclusion of all other details. When well executed it will be used without curtailment or change, but any excessive fineness, or crowding, or unnecessary 172 elaborateness, of detail will necessitate its ex- clusion from the Gazette. An agent's or attorney's stamp, or advertise- ment, or written address wiU not be permitted upon the face of a drawing, within or without the marginal line. INDEX. Adjacent part line, 130 Alterations on blue-print, 28 Alternate position lines, 120 Arrangement of views, 112, 114 Arrow-heads, 128, 130 i Assembly drawings, 160 " detail drawings, 96 Beam compass, 64 Bearings on shaft, 110 Bill of material, 104 Black ink, 24 Black-print paper, 22 Blocking out parts of views, etc., on prints, 16 Blue-print cloth, 20 " paper, 18 " chemicals for sensitized surface, 26 Boiler settings, 88 Bolt-heads— hexagonal, 110, 116 " " —square, 110 Bond-paper, 6 Border lines, 98 Bow-instruments, 66 Broken edges of pieces, 120, 126 Brown-print paper, 22 Caliper, 76 Care of print-paper, 18 Case for instruments, 68 Celluloid lining T-square blade, 33 Celluloid— sheet, 14 Center lines, 126 Chamfers on belts, etc., 118 Character of arrow-heads, 128 " " Invisible lines, 118 " " adjacent part lines, 130 " " alternate position lines, 120 " " center lines, 126 " " dimension lines, 128 «• " " figures, 140 " " extension lines, 140 Character of section lines, 122 " " letters in notes, 142 " " " titles, 102 Checking drawings, 158 Circle — to draw a large, 62 Circular arcs— to draw, 63 Cleaning tracings, 14 Collars shown on shafts, etc., 110 Combined and sectional outside view, 108 Combining T-square and triangles, 36 Compass — description of, 58 Corrections on prints, 28 Cross-section paper, 8 Curved ruler, 48 Curves of intersection made with circular arcs. 116 Dimension line— position of, 138 " —short, 133 Dimensions, 138 " of angles, 140 " boards, 138 " " brick work, 140 " " bolts (standard), 136 " bolts (not standard), 138 " in decimals, 134 " of end of screw, 136 in feet and inches, 133 —final, 136 " in parallel lines, 130 " of pipes, 138 " " pipe-tapped holes, 138 " " radii and diameters, 128, 136 " rivet-holes, etc., 138 " " rolled structural steel, 138 " " windows and doors, 140 " — sides of drawing read from, 134 Dividers, 64 Drawing-board, 30 " -paper, 4 " —bond, 6 " " — cross-section, 8 175 176 Drawing-paper^— Duplex, 6 '< " —egg-shell, 6 " —Manilla, 6 " " — Whatman's hand-made, 6 " room — arrangement for lighting, 40 Drawings — assembly, 160 — " detail; 96 —detail, '94 " — diagram, 162 " —foundation, 88 " — layout, 84 " — ^machine, 88 —Patent Office, 162 " — piping. 86 " — serial number of, 104 —sizes of, 98, 104 " ' —templet, 88 Effect of moisture on tracing-cloth, 14 Egg-shell drawing-paper, 6 Ellipse shown by a circle, 116 Eraser— ink, 72 " —pencil, 70 " shield, 74 " — sponge-rubber, 72 " —steel, 72 Exposure of blue-print paper, 30 over-, 20 Extension lines, 140 Finish notes, 142, 144 Folding rule, 76 Foundation drawings, 88 Gears — spur, bevel and worm, 112 " — cast, 112 General plans, 84 Grade of pencil, 24 Hatch or section lines, 122 Identifying rhark, 146 Ink— black, 24 " eraser, 72 " —India, 34 " —red, 26 Inking a drawing, 154 Invisible lines, 118 Keys, 110 Kcyway, 136 Laying drawing-paper on board, 8 " off consecutive distances, 46 " " distances with dividers, 66 " " " on a right line, 46 Layout drawing, 84 Letters in title, 103 Limit of accuracy in scaling, 44 Lines — adjacent part, 120 " —alternate position, 120 '■ —border, 98 " —broken, 130 " —center, 126 " — dimension, 138 " — extension, 140 " —invisible, 118 " —match, 100 " — projection, 116 " — representing materials cut, 134 " — section or hatch, 123 List of drawing instruments, 78 Logarithmic spiral curve, 48 Machine drawings, 88 Machinist scale, 76 Manilla drawing-paper, 6 Marking off distances by scale, 43, 46 Match lines, 100 Milled piece — ^how shown, 110 Mounting drawings, 8 prints, 32 Needle-points, 60 " care of, 63 Notes, 143 " —finish, 143, 144 " — forced fits, 146 " — mesh of wire, 146 " — taper on shafts, 146 " —threads, 146 " — springs, 146 Nuts — sectioned, 118 Oil holes and channels, 118 Oilstone, 74 Parallel straight-edge, 34 Patent OflBce drawings, 163 Pen — ruling, 50 " — writing, 68 " wiper, 70 Pencils, 23 Pencil — Artist's, 50 " eraser, 70 " points, 48 " " on compass, 60 " pointer, 70 Penciling a drawing, 152 Piping drawing, 86 Place for bill of material, 104 " " title, 100 Preparing tracing-cloth for inking, 13 177 Principle of printing, 16 Pricker-point, 66 Print-clotli, 20 " -paper, 14 " —blue. 18 " —black, 22 " " —brown, 22 " —quick blue, 20 " —white, 22 " " — exposure of, 20 Printing — general method, 14 " from bond and cross- section pa- per, 20 Projection— lines of, 116 " — third angle, 114 Protractor-T-celluloid, 46 " — German silver, 46 " —steel, 46 Proving angles of triangles, 38 " T-square blade, 3d head, 82 " scale, 44 " working-edge of drawing-board, 80 Pulley — regular, 112 Quick blue-print paper, 20 Red ink, 26 Ruling-pen, 50 " —care of, 52 " '" — medium size, 68 " —test of, 52 Rule— folding, 76 Ruler — curved, 48 Scale— flat boxwood, 42 " — triangular, 40 " — ^nickel-plated sheet-steel, 42 " guard, 40 " — machinist's, 76 " terms, 44, 102 Scheming sheet, 92 Screws — end view, 112 " — fllister head, 112 " —long, 118 " — side views, 110 Section or hatch lines, 122 " view of thin piece, 124 " " " solid round piece, 124 " " " turned piece, 124 Sectional view, 108, 116 " and outside view combined, 108 Sectionin ;• adjacent pieces, 124 " large area, 124 Selection of a view, 106 Serial number of drawings, 104 Shading, 148 Shading a circle, 150 —outline, 148 " —section, 124 " —surface, 153 " sectional V-thread screw, 150 " side view of round piece, 150 " unsectioned " " , 150 " V-thread screw, 150 Sheet celluloid, 14 Shrinkage of print-paper, 18 Side of tracing-cloth used, 12 Sizes of drawings, 98, 104 " " letters in title, 102 Sketches, 92 Smoothing a surface after rubbing, 26 Spacing of thread lines, 118 " " V-thread lines, 118 Sponge-rubber, 72 Straightedge on drawing-board, 80 " —parallel, 34 Stretching drawing-paper, 8 Sub-dimensions, 132 Surfaces developed, 108 Tacks, 74 Tack-lifter, 76 Taking distances with compass, 62 Templet drawing, 88 Test of ruling-pen, 52 Thin piece in section, 124 Third-angle projection, 114 Threads — spacing of lines, 118 " .—V-, etc., 118 Time of exposure of print-paper, 18 Titles, 100 Tracing-cloth, 10 " -paper, 10 Trammel points on beam-compass, 64 Triangles — combination, 36 " — hard-rubber, 34 " —nickel -plated steel, 36 " — pear- wood, 84 " — transparent, 84 —80° X 60°, 86 —45°, 36 T-square, 30 blade, 30 head, 32 ' " — nickel-plated steel, 34 " — pear- wood, 32 Tubular beam, 64 Types of detail drawings, 96 Universal Drafting Machine, 46 Use of pencil, 50 " " ruling-pen, 56 178 Varnishing drawings and prints, 8, 33, 36 Views of a drawing, 106 " bearings on a round shaft, 110 — combined outside and sectional, 108 of concentric circles, 110 " crooked pieces, 108 " conventional thi-eads, 110 " fllister head screw, 113 " flat surface on.body of screw, 110 " gears, 113 " hex. bolt-heads, 110 " holes on a circle, 110 Views of keys, 110 " " knurled or milled piece, 110 " " plates and cams, 108 —sectional, 108, 116 of " threaded pieces, 118 " simple pieces, 108 " square bolt-heads, 110 " symmetrical pieces, 108 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