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There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924031293412 Machinery Pattern Making CONTAINING FULL SIZE PROFILES OF GEAR TEETH Fine Engravings on Full-Page Plates, Illustrating Manner of construcring numerous and important Patterns and Core Boxes BY P. S. DINGEY PRACTICAL PATTERN MAKER AND MECHANICAL DRAFTSMAN 376 Jfinc ITllustratlons NEW YORK JOHN WILEY & SONS S3 E. Tenth Street Copyright, 1891 By p. S, dingey C5e Corton ^teas 171, 173 Macdougal Street, New York NOTE. Most of the matter in this book was written expressly for the American Machinist, tb whose courtesy we are indebted for some of the illustrations. Mr. Dingey has, however, revised many of his drawings and much of the matter, adding some valuable items. WILEY & SONS. PREFACE. It is assumed that those who will read this book do not need the rudiments of pattern making presented, therefore the elementary part of the business, which to most pattern makers is so distasteful, has been omitted. The author has not laid down any cast iron rules as to the methods set forth of doing work, and desires that the contents be accepted as suggestions ; at the same time it must be understood that he has not shown a number of ways and means for experimental purposes, but that which is given is practicable, and the result of practice, and of over twenty years experience in the business. The object of this book has not been to teach pattern making, for that can never be done through a book, but to discuss methods. There are some who regard with a great deal of jealousy anything that comes to them about the practical part of their trade through a book. Then there are others that scarcely ever open a book to read or study, that condemn all books, treating them with contempt, and passing sentence on the writers who dare write on anything, the fringe of which their small minds might have grasped. For the latter this book is PREFACE, not intended. With the former there is some reason for the feeling that exists in their minds, and it may be found in the fact, that, from time to time, there have been good writers, men of intelligence, those whom we should always honor and respect, who have written on the practical, when only pos- sessing the theoretical knowledge of their subject. In the present volume everything of a visionary kind has been avoided, and the author has presented such subjects as he believes will be interesting to pattern makers and those of the machinery business generally. P. S. DINGEY. Chicago, III. CONTENTS. The Pattern Maker and His Trade, i The Pattern Shop — Its Position, Size, and Requirements, 5 Marking and Recording Patterns, 9 Printing-Press Cylinders, - 13 Differential Chain Pulleys, 15 A Handy Tool for Laying Out Hexagon Nuts, 18 How TO cast Journal Boxes on Frames, - 19 How TO strike an Arc by the aid of Three Points, 20 Key-Heads for Motion Rods — The way to lessen the cost of their production, 22 Elbow and Tee Pipes — A quick method for turning the patterns aud core-boxes in the Lathe, 24 Slide Valve Cylinders, 26 Corliss Cylinders — With a full description, showing how to construct patterns and core-boxes which can be changed at short notice for different stroke Engines, 29 Fly Wheels — Different styles, 36 Engine Frames — How to build the pattern to serve for various strokes, 40 Spur Gears — How the teeth should be made, 44 Bevel Gears — The manner of laying them out, 48 How to lav out the Thread of a Worm for the Pattern, 51 Worm Wheels — The way to get the angle of teeth and the manner of fastening them on, 53 CONTENTS. Sweeping Straight Winding Drums, S6 Making Winding Drums from Patterns — Method of cutting the groove, 5^ Making Sheaves from Core-Boxes, 6o Making Sheaves from Patterns, 65 Sheaves with Wrought Iron Arms — An original way of making the Hub, 68 A Machine for Sweeping Conical Drums — Designed by the author, 7° Gear Teeth — One hundred and Twenty-eight full size different profiles of Gear Teeth from \" to 3" Pitch, suitable for gears having from 14 to 800 teeth, 74 Table showing at a glance the required diameters of Gear Wheels for a given number of teeth and pitch, 76, 77, 78, 79, 80, 81, 82 Weight of Cast Iron Pipe, - - 83, 84 " " Cast Iron Balls, 83 " " Round Cast Iron, 85 " " Square " " 85 " " Flat " " 86 " " Superficial Foot of Cast Iron from )^" to 2" thick 86 " " Round Lead, 87 " " Square " - - 87 Binary and Decimal Fractions, 87 Table which gives distances to open a 2 ft. rule for obtaining angles from 1° to 90°, - 88 Metric Measure reduced to inches,- - ... gg THE PATTERN MAKER AND HIS TRADE. A THEORETICAL knowledge of moulding, with an ability to read drawings well, are indispensable to a good pattern maker. He has to know how the pattern is to be moulded before he can do much, and to see the machine, or parts of it, mentally, just as the draftsman sees it. In many trades, that which is most necessary is to become an expert in handling the tools. This is not so in pattern making. There is something far more important than merely cutting wood. In many patterns it is not so much a question of workmanship, as knowledge. A pattern, after it is made, may be duplicated by any ordinary wood worker ; fine workmanship may not have been the all-important, and yet none but a first-class pattern maker could have planned and made it. On the other hand, there is much that calls for fine workmanship and less scheming. This is no doubt true, more or less, in all trades, but it is especially so in pattern making, and this is why I say that pattern making is not merely cutting wood. From the very na- ture of the trade, a pattern maker is a good worker in wood, because he is accustomed to, work to finer meas- urements than the ordinary wood worker. I think the responsibility that rests upon the pattern 2 PATTERN MAKING. department, as to whether work turns out right, is equal to that of the drawing room ; for while the draftsman is responsible for the design, upon the pattern maker rests a large proportion of the responsibility of executing cor- rectly that which has been put upon paper. The liability to mistakes is reduced considerably when the machinist takes hold where the pattern maker has left off; the machinist's part is no doubt the most impor- tant as to the workmanship and right working of the machinery ; he can make it good, bad, or indifferent ; but mistakes in measurements he is not so liable to as the pattern maker, because the machinist has the casting, and is given the drawing of it with instructions to finish to drawing. When a pattern maker is given a drawing, he has to imagine the casting before him, and build something that will produce it ; it may be called a pattern, but often it is really not a pattern of what is wanted, because of the complexity of the casting ; it is sometimes all core- boxes and no pattern, and here is where the responsibili- ty comes in, and will, I think, explain why the pattern shop is often the birth-place of mistakes. Of course, mistakes ought not to occur; but as long as pattern makers are fallible, they will occur sometimes, though the utmost precaution be taken. I am always suspicious of the man that never makes mistakes ; he is not to be trusted ; but I have no sympathy for those care- less pattern makers who are constantly making blunders, and who think when their patterns come within an eighth of an inch it is near enough. From the nature of the trade of machinery pattern PATTERN MAKING. 3 making, there is more danger of errors being made in that branch of machinery building than others, and the careful, industrious, workman, who seldom makes an error, is worthy of consideration when he does happen to be caught, for such a man usually feels bad enough over his mistakes, without having anyone make him feel worse. Owing to the advance made in mechanical arts, pat- tern making is becoming one of the most important branches in machinery building. It is often underrated by a class of machinists who think that because a pattern maker is not called upon to work in iron, and to one- hundredth or one-thousandth part of an inch, that there is not much in pattern making; and yet the pattern maker is as much of a machinist, in reality, as those generally known as such. The onward march of improvements in machinery demands that the pattern maker must keep right up abreast with the times, although he is considered "a necessary evil " among manufacturers. There is a great deal of machinery now constructed, the coring of which is so complicated that it taxes the ingenuity of both pattern maker and moulder to know how it can be made at all — the winding passages and secret chambers that are wanted in some castings, are worse than those we read about in books. The old fash- ioned idea of bolting on an arm here, and screwing on a bracket there, are fast dying out. The modern plan is to make a machine with as few pieces as possible, thus making the pattern more difficult to build. There are many patterns that require little or no 4 PATTERN MAKING. knowledge of pattern making to make, but I would not advise anyone, because he has made a few such patterns, to pose as a pattern maker ; there are those \vho do. I have had some experience with them, and hope always to be delivered from such. They are a worry to any foreman — he is in constant fear that with all his watch- ing, the would-be pattern maker will make some serious blunder that will cost the firm a considerable sum of money — for a mistake in the pattern means a mistake in the casting, and as an old employer of mine used to say: " Cast iron mistakes are rather serious things." The fact that there are so many different ways of moulding, gives a great field for study for the pattern maker, as to the best way of making a pattern ; but when- ever a complicated piece of work is to be done, the moulder should be consulted, and I do not think that the pattern maker will lose any of his ideas by consulting with his brother, the moulder, and while the practical parts of the two trades are as unlike as possible, yet there is a connection between the moulder and the pattern mak- er that is inseparable. If discussion is necessary, let it be carried on intelligently, each respecting the other's opin- ions. Wherever this is done, good is sure to result, and the chances are that the best way of doing a job will be arrived at. There are those who are so eager to advance their own ideas and have them carried out, that they are unwilling to consider those of others ; such persons are not likely to be very profitable to any concern, for they think more of airing their own genius than of arriving at any results that might be of practical value. PATTERN MAKING. THE PATTERN SHOP. ITS POSITION, SIZE, AND REQUIREMENTS. The question has often occurred to me why pattern shops are located on the upper floor of a building, as they usually are. The foundation for fast running ma- chinery is anything but good on an upper floor, besides being very inconvenient for getting patterns up and down. It also is risky business turning a large pattern in a lathe whose only foundation is an upper floor that springs with every motion of the machinery ; the chances that pattern makers will take when turning a large pattern under these conditions are great. The ground floor is a much better location for a pattern shop. Large face lathes for turning large diameters cannot be too rigid, but ofttimes the trembling of the face plate is caused by too small an arbor, or the bearings may be too close together. Plenty of room and light are two essentials that are generally lost sight of in arranging for a pattern shop. This shop is sometimes called the pattern room, and I suppose it is thus named, from having, as is often the case, such a small space set apart for that purpose, that it has scarcely deserved the name of shop. The nature of the trade, in a large measure, determines the size pattern shop a firm requires. A firm of large dimensions making specialties does not need such a large 6 PATTERN MAKIXG. pattern shop, as a smaller one that builds engines and general machinery. It is more to this latter class of manufactories, employing about twelve or fourteen pat- tern makers, that reference is made. Go into a number of manufacturing concerns, and in nine out of ten, it will be found that the pattern makers are working so closely together as to prevent them from getting around their work in a proper manner ; and it is surprising how a job may be impeded for lack of room to build it. When it happens that there is a run of large work, then it is that the oft repeated expression is heard " We ought to have a larger pattern shop." It is granted that shops are situated on such valuable property sometimes, that a limited space only can be allotted to each depart- ment ; but this does not do away with the fact mentioned. In these days of shaip competition, the firms that are not cramped for room are the successful competitors in the machinery business. A pattern shop about 75 ft. x 50 would be a convenient size for working the number of men named. The machines should not be located all over the shop, but at one end within a reasonable working distance of each other. Among the requirements of such a shop would be a face lathe for turning large patterns, 30" lathe with bed about 18 ft. long, 16" lathe for small work, combination circular saw table, plain saw table, with saw about 12" di- ameter, band saw, jig saw, surface planer, Daniel's plan- er, two or three Fox Trimmers, and about six dozen (rather more than less) of assorted clamps, I mention mu. 1. jrjlOMT VIEW Jfly. 3 BACK. Tinn C in. STROKE:, 8 in. RISE: BED 6 x 15 inches: For SMALL PATTERN WORK. FOX'S TRIMMER, Weight 25 Vbs: PATTERN MAKING. 7 this smaller item of clamps in order to insure a plentiful supply. Much time is frequently lost by men waiting on each other for clamps. The Daniel's Planer is a machine that no pattern shop of any pretentions should be without. For surfacing stuff for pattern makers this machine has no equal, espe- cially when knives are kept sharp, and a good supply should always be on hand. The Trimmer mentioned is also a very valuable addi- tion to the pattern shop, in fact, it has come to be a standard tool, and the shop that is without one is away behind and had better hurry up and get at least one. I believe the success of this machine and its being adopted so generally in pattern making, is due to the fact that it was invented by a pattern maker who de- signed it at the time for pattern making. The Trimmer has certainly done away with a great deal of the paring that used to done with a chisel, and which was exceed- ingly laborious, as most of my readers know, especially when cutting end-way of the grain. For building up segment work the Trimmer has becom,e almost an indis- pensable tool, and will cut as straight and as clean as it is possible to cut wood. Figs, i and 2 are two views of the smallest size Trimmer made by the Fox Machine Co., Grand Rapids, Mich. The illustrations will give the nec- essary explanation and will be readily understood. The Company make several sizes and the most fastidious " wood butcher " can be suited. It is not necessary to go into the details of pattern shop requirements, but there is a mechanical paper pub- lished that ought to be considered a requirement for 8 PATTERN MAKING. pattern makers, and that is the American Machinist. There is no doubt but that this is the best and cheapest technical educator we have, for it contains more practical ideas for doing work in all the branches of the machinery- business than most papers. PATTERN MAKING. MARKING AND RECORDING PATTERNS. The practice of fixing a mark or symbol on a pat- tern to distinguish it from others, is an excellent one. The pattern department of any firm cannot afford to dis- regard the marking and recording of its patterns. In many places a large stock is accumulated, regardless of any system ; the man who looks after them calls it " Red Tape '' to mark patterns and record them, and says, "I know where to find any pattern without any such nonsense ; " at the same time they may be piled together like a lot of kindling-wood. What this rule of thumb individual says about knowing where to find any pattern may be true, but should any unforeseen circumstance remove him, who is to find the patterns and know about each, then ? The disadvantage that such a firm labors under through not adopting some system of marking and re- cording is great. To those who have no system I would recommend the following : — Fix a raised letter and number on the pattern, so that it shall appear in the casting. The letter is to designate the class of machinery, or it may be used for a certain machine; the number, to distinguish one part from another. The mark that each pattern gets should also be put on the drawings. This is not generally done, but I think if.it were, it would greatly facilitate the work in the machine shop. The method which I worked for many years is shown by the sample entry of patterns lO PATTERN MAKING. given on page II. The column "pattern at" will be found very useful to those sending out their patterns ; it is intended to show where the patterns are. In connec- tion with this column an index is made showing the names of firms with whom business is done. Each firm is given a number, as shown ; when a pattern is sent out, the number corresponding to the firm it is sent to is marked with lead pencil in the column, " pattern at," and opposite, the pattern that is sent out ; when it is returned the lead pencil mark is rubbed out, showing that it has been returned and stored in its place. It often happens that in a set of patterns for a certain machine, there are those that will do for other machines; in such cases an entry should be made in the sched- ule of each machine that this piece will suit, giving the same letter and number of the pattern. There is always a large number of miscellaneous pat- terns that cannot be so well classified, yet many of them are often used and need marking ; these may be given a symbol and entered under the head of " miscellaneous." There are also some rough patterns made, the kind that is generally " wanted to be cast to-day." All mould- ers are acquainted with this kind. It is no use recording such patterns, as they are seldom used the second time ; in fact, I think the best way to deal with this class is to break them up. With large manufacturers carrying patterns for a num- ber of different machines and many classes of machinery, the question may arise what to do when the alphabet is exhausted. When that happens, two letters can be used to designate a machine or a class, commencing with AB- PATTERN MAKING. II Sample Entry of Patterns. 18" AND 20" Corliss Engines. A. i n > 7) NAME OF PART. if H h REMARKS. A. 1 CAST IRON. Frame for iS" and 20" Engines, 1 Pattern arranged it may be set for strokes. so that various " 2 \V Cylinder, - ■ 1 « (( it " 3 l%" Cylinder Head, 1 1 " 4 20" Cylinder, 1 Arranged to be various strokes. set to Etc. BRASS. A. 41 Key Heads for Motion ' Rods, etc.. 10 " 42 Connecting Rod Brass, 1 2 Cross Head End. " 43 u (( it 1 Crank Pin End. Etc. CAST STEEL. A. 51 Cross Head, 1 3 " 52 Eccentric Rod Nut, 2 " 53 Cross Head Nut, 1 INDEX OF FIRMS AND THEIR NUMBERS. 1. Eddy Foundry Co. {Iron), Chicago. 2. Thomas Bros. M'f'g. Co. {Brass), Chicago. 3. Eureka Cast-Steel Co. {Steel), Chester, Pa. 12 PAT7^ERN MAKING. AC-AD, etc., until through the alphabet again; then begin with BC-BD-BE, and so on ; thus, it will be seen that it is possible to have a large combination of distinct and separate classes without confusion. The advantage of recording and marking patterns is that it facilitates ordering the casting.s and helps to pre- vent confusion in the foundiy. When the order for castings is written out (as it always should be) for the foundry, the mark corresponding to that on the pattern is put on the order so that the moulder and the pattern maker cannot misunderstand each other by naming things differently. Again, when a pattern has a particu- lar mark, every loose piece (and sometimes there are a great many) belonging to the pattern, and also the core- boxes, can be stamped with a mark corresponding to the pattern. The benefit of this is apparent. There is often much trouble caused by not knowing where a certain loose piece belongs, and castings are frequently made minus a piece just because the moulder did not know that it belonged to the pattern ; but if every piece is marked as I have said, it leaves no excuse for such omis- sions. The raised letters that are nailed on the pattern help greatly in checking the castings when received. Especially is the marking of patterns necessary for this, as gentlemen of the quill profession, who generally check the goods, are not usually acquainted with the names of the parts of machinery. Also by this method the finding of patterns is rendered easy even to a stranger; that is if the shelves where patterns are stored are marked with the letter corresponding to the class. Every firm, large or small, should have some such system as I have described. «4_5 ipifj O [ -'^-■■'^^-'^''''-'-'^^^^^-■^-■-^^^^^-^-'-'^-'-'-'^-'^^^^^^^-^^ Fi'j- 6. FUj- 7. PRINTING-PRESS CYLINDERS. PATTERN MAKING. 1 3 PRINTING-PRESS CYLINDERS. Some printing-press cylinders have the ends bored out and a short shaft pressed into each end, while others are made with the shaft and cylinder cast in one. Fig. 3 is a section and end view of the latter. A great deal of trouble is often experienced in getting perfect castings for these cylinders, and to insure good castings they are cast on end in dry sand, or at least they should be ; but in spite of all the preventives used against blowholes, dirt, etc., a cylinder will sometimes reveal defects when the first cut is being taken off in the lathe. Though cast on end, the cylinder is moulded on its side, so that the pattern is made in halves in the ordinary way, as shown in Fig. 4. As an extra precaution against defects an additional piece five or six inches long is cast on the end, as shown in Fig. 3 from a to b., the pattern therefore should be made that much longer. The extra length will receive the impurities of the metal which rise to the top when pouring. It is made thicker on the ends, so that it shall form a head which will exert a pressure, thus helping to produce a clean and sound casting. Figs. 5, 6, and 7 are three views of the core-box. The end view, Fig. 5, shows it to be built up with staves, which are nailed to three crosspieces. A, B, C. The 14 PATTERN MAKING. box is strengthened by running four strips, c, d, e, f, lengthwise on top; and bottom of the box, fastening them to the crosspieces. Two of the arms in each set are let in about ^" on the inside to keep them from being rammed out of place, but a dowel pin is put in each of the arms that go in the bottom of box. This is a very plain and simple job in pattern making and needs no further comment. Fia-o my. 10. riii. 8 ^ ■ * '• ^ mu. 13. =1111 'IH'ig DIFFERENTIAL CHAIN WHEELS. PATTERN MAKING. IS DIFFERENTIAL CHAIN PULLEYS. When the groove in a chain wheel or pulley is made to fit the links of a chain it is sure to be an expensive pattern, especially when made double, like those used in Weston's Differential Pulley Blocks. Figs. 9 and lo are two views of one of this kind of pulley. Fig. lo shows a half section and the pockets for the chain. Fig. 9 is a section through the groove C, D, of the large pulley, which has one more pocket than the smaller one. This view also shows how the chain fits into the pockets. It may not be out of place here to make a few remarks about this celebrated Differential Pulley Block that has so revolutionized the lifting of heavy weights, and for which this kind of pulley was used, in fact, this pulley was the main feature of the patent. T. A. Weston was in this country when he conceived the idea that led up to the Differential Pulley Block. While Mr. Weston was at Buffalo, witnessing attempts to raise a vessel that had gone down off that city, the thought occurred to him that the necessary power could be obtained from the Chinese windlass, the rope of which winds on two unequal diameters, that is, one half the length of the barrel is larger in diameter than the other. This is practically what this pulley block is developed from. 1 6 PATTERN MAKING. After much scheming, Weston returned to England and called on numerous engineering establishments, sub- mitting his drawings, but he could find none that would take hold and experiment on his block. Finally he called into a small job shop where the proprietors themselves were working men, paying the extravagant rent of ten shillings a week, and employing six men. That firm has grown since then and employs as many thousands now. I refer to Tangye Bros., Birmingham. These brothers labored hard to make the block work, and experienced many unexpected difficulties, and when they had perfected it and made it a commercial success, a new difficulty presented itself in the shape of a law-suit in which the Tangyes won. It is pretty hard to conceive of any taller swearing than was practised by the would- be infringers in this case, but I will return to the pattern of the pulley. They are sometimes made so that all the links of the chain fit into the pockets, but this is an unnecessary expense. The links of the chain that set edgewise in the pulley do not need to fit into pockets like those shown at a, in Fig. 8. If the grooves bb, in Fig. lo, be turned deep enough to clear these links and pockets made for the other links to set in, it will be sufficient to catch the chain, and will work better than otherwise. The groove is sometimes formed in a core-box, and a print put on the periphery of the pattern, thus making fewer partings in the patterns as well as the mould; but a much cleaner and better casting can be obtained from a pattern with the groove for the chain cut in it. Fig. 1 1 is the section of the pattern and shows how it PATTERN MAKING. 1 7 is made. The mould is also represented with the cope lifted off, the partings being at E, F, G. The pattern is built up with segments and made in four parts, c, d, e, f. As will be seen, the casting is cored out at A. B., in Fig. 10. Fig. 12 is a section of the core-box for this core, and is parted at H. The core sets into the round prints g. g. ; but there are no cope prints, for the reason that it is not easy to close the cope over the six round projecting cores. In the absence of these cope prints the moulder will need to take care that the cope bears on the top of these projecting cores enough to prevent the iron from running in the vent holes of the core, when pouring. This lightening core can be made in halves or whole, just as the core-maker chooses. 1 8 PATTERN MAKING. A HANDY TOOL EOR LAYING OUT HEXAGON NUTS. Fig. 1 3 illustrates a tool for laying out hexagon nuts, and is very handy to pattern makers ; the section of it is shown at A. The upper part, which is a light steel blade, is screwed on the lower part, which is made of hard wood and is used in the following manner. After turning pattern to long diameter of nut, place the tool on pattern like a center square, move it round and mark off sides — keeping the two uiider edges in contact with cir- cle — this is better and quicker than dividing off with compasses and then marking sides. J<'i!/. 13 Tool for layinu mil Jlf.rdijnn \iits JFiy. 14. 13 L ria- IB.' Dry Saud Corcs^ How to Cast Boxes on the Sides of Frames. < f? Ilg.iai f J?io.i35. Fig. 1S6. M AKING SHEAVES FROM CORE BOXES. PATTERN MAKING. 6 1 taken to divide the arms off accurately on a level bed. After marking the center line on the bed for each arm, move the segment around on the spindle and apply the center line of the core print for the arm core to the center lines on the bed, and, as lines on sand soon disappear, it will be well to drive a small stake on each side of the print for arm core, so that, when moving the segment to each division, the arm print can be set down between the stakes, and thus insure accuracy. It is particularly nec- essary to divide these arms off equally, so that the bolt- holes shall match those in the segments that go in the groove, for it is the intention that all the holes, both for bolting together the sheave and segments, shall be cast in, and to compensate for any difference that may occur, the holes are made a little long in the rim and lugs, as seen at_/ Fig. 120. Fig. 122 is the arm core-box, and I will again remind the pattern maker that it should be made strong, or it will come apart, as I have often seen, and then there is trouble about the cores not coming together at the cen- ter as they should. Fig. 123 shows the way some pattern makers construct these large arm core-boxes ; the result is, they are rammed apart, as shown, and then the poor core maker is accused of using the core-box roughly. Just as in the case of arm box for fly-wheels, so this box should be made a little longer than is necessary for the present job, so that the end, K, can be moved out and the arm length- ened for a larger wheel whenever it may be needed. The interchangeable pieces, i, 2, 3, form the hub. Fig, 1 24 is the core-box from which the cope cores, L, 62 PATTERN MAKING. in Fig. 121, are made. The same lugs,/, that are used on the segment pattern, can be used in this box for two cores, using one right hand and one left hand. The box is shown arranged for the first core on the left. M is a loose piece half the width of the core print that receives the arm core. It will be seen that this box is made longer than the core is needed. This is to enable us to change ends with the loose piece, M, when making a core the opposite hand. The length of this box is from the center of the arm to the joint E, but the J" stock, which is allowed for planing the joint at E, makes the box \" longer than the eighth part of the half sheave, and therefore \" too long for the other cores, so that a \" piece must be put in the end of the box after making two cores with the lug, J. Fig. 125 is the box for the groove cores. The section of this box shows it arranged for making the cores in two parts, to be pasted together at o 0, Fig. 121. The cope part of this core is a little different from the bottom part; a loose piece, g, in Fig. 125, is fitted in the bottom of the box, to be left in for the bottom part of core and taken out for the cope part. The groove that this core is to form is turned on the two sides, but not in the bot- tom ; tool clearance should therefore be allowed on each side in the bottom to accommodate the turning, This is seen in the section at N. I have not shown any core-box for the slab core, /, as it is nothing but a plain core, and the box is simple and needs no explanation as to making it. Fig. 126 is the core-box for the hub. It is made the depth of P, in Fig, 121. This view gives all the explan- my. tS9 "U MAKING SHEAVES FROM CORE BOXES. PATTERN MAKING. 63 ation that is necessary as to the way to make it. The faces, E, of the hub and lugs are covered with slab cores. Another type of sheaves is shown in Fig. 127. This style can be made considerably cheaper than those I have already described. Dispensing with the groove that receives the segments makes it very simple to mould, and also easier for turning the periphery of cast- ing. The plan for forming the arms and the hub is the same here as in Fig. 120. The segment pattern for making the green sand part of mould is seen in Fig. 128, of which Fig. 129 is an end view. The pieces that run to the center are not screwed on top of segment in the usual way, but on the step that is made in the segment at a. Fig. 129. By making it in this way, a large part of the rim can be made in green sand, as shown in Fig. 130. The core-box for core A, is made in very much the same way as in Fig. 124. The segment that is bolted on the periphery of this sheave is moulded edgewise ; there are chipping strips on the inside at b, c, d, e, Fig. 1 3 1 ; on the side, /, stock for planing is allowed, so that the segment may set straight against the flange of the wheel. I once had a little experience with some of these seg- ments. When the first lot of those in Fig. 131 were being fitted on the wheel, it was found they had straight- ened somewhat, just as represented by the dotted lines ; it was evident that these segments straightened in cool- ing, the two thin flanges, x x, cooling first and pulling the casting out of its true circle ; in the next, I took care to allow for this when making the pattern. 64 PATTERN MAKING. When there is a number of these sheaves to make, instead of closing the top with slab cores, as I have shown, it would pay to make a cast iron half ring with which to cover the top. This half ring should have a number of spikes on one side, and on it a thick coat of loam, struck off level, dried, and blacked. Fi(/. 132. i Fig. 13S MAKING SHEAVES FROM PATTERNS. PATTERN MAKING. 65 MAKING SHEAVES FROM PATTERNS. There is not much scheming required to make a pat- tern for a sheave, such as shown in Fig. 132, and yet, to show the way it should be made, may not be entirely out of place here, as I want to bring in a few points that have not hitherto been considered. I have said that into the groove of this style of sheave are bolted segments that take the cable. The advantage of this arrangement is evident, as it allows the segments to be renewed when worn out. I have shown in Fig. 132 a part of the rim and a cross-section of the sheave; this shows the manner of bolting the segments to the sheave. The groove, into which the segments are bolted, is to be turned, but the groove of the segment is left rough. Chipping pieces are cast on each side of the. segment, as seen at a, b, c, d, Fig. 133, because it is intended that the segment shall not bear in the bottom of the groove, but only on the chipping pieces by the sides, and at e e; see cross-section. Fig. 132. Fig. 133 shows the pattern of the segment, and is made to be moulded on the edge, the groove being in the cope ; it is desired to cast the bolt-holes, and care must be taken in spacing them off, because they are wanted to match those in the sheave, which are also cast in. I have marked the core prints for these holes ; the bottom print is made something like the cope print — 66 PATTERN MAKING. oblong— as shown at/; this is done in order that the core may stand in the mould more securely while the cope is being closed. If a round print were used just the size of holes, the cores would be top-heavy and diffi- cult to locate in the mould, hence the necessity of mak- ing the bottom print as shown. The core-box for this bolt-hole should be made as shown in Fig. 1 34. It is understood that these sheaves are bolted together in halves, so that in making a pattern, only one-half will be required. Proceed by building up and turning a whole ring, of which Fig. 135 shall be the section; A is the print for carrying the groove cores. After turning the ring, cut a stick the exact length of the inside diam- eter — this will be a gauge to see whether the ring has sprung after being cut in two, and, if it has, to bVing it back to the gauge when fastening in the arms. After sawing the ring in two, glue and screw it together strongly, as seen in Fig. 136; but before doing so, it must be remembered, as before, that stock for planing must be allowed at the joints where the ring is bolted together, so that the pattern shall be \" over the half cir- cle. In order that this may be, the ring should not be cut exactly in halves, but \" one side of the center, mak- ing one part about \" short, not reckoning anything for saw cut — with saw cut would probably be \" short. Now, if after sawing the ring, two of the ends be brought together, it will only be necessary to build on one end of one of the sections. Having done this, the ring is ready to have the arms fitted in, which should be done by letting them in the rim, as represented by dotted lines at AB, Fig. 132. PATTERN MAKING. 6/ Care must be taken not to fit the arms in so tightly as to spring the ring out of round ; this can be very easily done. After locating the arms, bore two |" holes from the outside of ring into each arm, and glue in hard wood dowel pins ; this will make a strong job. The small bosses, of which one is shown at C, Fig. 132, are turned and sawed out with a narrow band-saw to fit over the rim. This is done by inserting each boss in a block with a hole through it the size of the boss ; two views of this block are seen in Fig. 137. The boss is fixed in the hole D, and sawed to the shape of the inner part of rim. Of course, the block is fitted over the rim first, to act as a guide for sawing them out. The core-box for the groove need not be made with loose piece in the bottom, as in case of forming these sheaves with cores, because the cope closes down on top of print, and not on the dotted line, Fig. 1 36. 68 PATTERN MAKING, SHEAVES WITH WROUGHT IRON ARMS. AN ORIGINAL WAY OF MAKING THE HUB. The style of sheave shown in Fig. 138 is used exten- sively in' mines for carrying rope; the arms, which spread on either side, act like stay-rods to the rim, making it very rigid sidewise, at the same time forming altogether, a light, but strong, sheave. To the left of Fig. 138 is shown a section of the rim with wrought iron arms cast into it ; to the right, a sec- tion of the cores which form the rim ; and at the center, a section of the cores forming the hub. The lower part of the mould is formed with green sand, the segment shown in Fig. 139 being swung around from the center, C. The cope is formed with cores made from box shown in Fig. 140. Fig. 141 is a cross-section of this box. While this is a good way to make sheaves of large diameters, for those under 8 ft. diameter a full ring is probably a better way, providing the ring can be stored so as to lie flat on its side, instead of standing on its edge ; for, having no arms, a large ring standing edge- wise would soon become oval. The cores forming the groove are made in halves from the box, of which Figs. 142 and 143 are two views; these cores are pasted together at the joint, A, Fig. 138. Four round cores are made to form the hub; these are Fig. 13S. Tiy. liC. Fig. 143. SHEAVES WITH WROUGHT IRON ARMS. PATTERN MAKING. 69 set one on top of the other after making the lower part of the mound with the segment. The lower hub core, B, through which there is a hole, should be set over the pin from which the segment has been swung around. This will locate the hub concentric with the rim. Half of the arms should now be set in the mould, after which, the two middle cores, C and D, are located. When C and D are being pasted together at the joint, E, care should be taken to get the holes that receive the arms exactly midway between those in the lower part. The 70 PATTERN MAKING. A MACHINE FOR SWEEPING CONICAL DRUMS. DESIGNED BY THE AUTHOR. It may not be understood by some why a winding drum is sometimes made conical instead of a straight cylindrical form, and it may not be entirely out of place here to explain the reason, for the benefit of such. Conical drums are used for winding heavy loads from deep mines. When the skip or load is at the bottom of the mine, ready to be hauled up, the winding on the drum begins at the small end, and, as the rope does not wind as fast on the small end as it does on the large end of the drum, it allows the slack rope in the shaft to be gradually taken up at the starting, and also prevents the load from starting too suddenly. The engines also gain a decided advantage when winding with conical drums, because, instead of the winding being started at full speed, it gradually increases, thus giving the engines a better chance to do their work. It is scarcely necessary to inform my readers that it requires a great deal more skill to build and properly secure a mould for a large, conical drum than it does to mould a grate bar ; but there is a class that stands so high in the engineering profession, that to them all foun- Fig. 148 SWEEPING CONICAL DRUMS. PATTERN MAKING. 7 1 dry work is just a little above unskilled labor — something requiring more brute force than anything else. Such ideas, though, do not prevail among our genuine and practical engineers ; they are only found among the clev- erly ignorant. All those who have much to do with the machinery business know what an amount of consultation and scheming is necessary before some jobs in a foundry can be started, and then how it requires men of good sound judgment to execute the work. The building of a mould for a large conical drum is one of these jobs. The way of sweeping the groove, an arrangement for which I propose to describe, is only a small item of the work. In Fig. 148, A is the sweep that travels up and down the screw, B, as it is pulled around. The spindle, C, is secured to the cross, D, at the bottom ; the bevel gear is fast on the spindle, two set-screws in the hub holding it in place ; the bracket, E, is loose, and turns on the spin- dle ; it has a bearing at a, in which the pinion shaft runs ; the end of this shaft is carried by a tee piece that turns on the spindle. The pinion shaft and the screw are con- nected by a universal joint, while the screw is carried by two adjustable curved pieces, F and G. Guide-rod, H, keeps the nut from turning on screw, B ; arm, /, fits over the bracket, E, and carries the curved piece, F; this arm is also adjustable. Now, it will be clearly seen that, if the arm, J, and the bracket, E, are pulled around, it will cause the pinion and the screw, B, to turn, thus making the sweep. A, to travel a certain distance every time it goes around. The gears 72 PATTERN MAKING. determine the pitch of the groove to be swept; if the proportion of the gears are three to one, and the screw \" pitch, then the sweep will travel \\" at every turn, making a groove \\" pitch. When any other pitch is required, the gears must be changed for those of a differ- ent proportion, for instance, for a 2" pitch drum the pro- portion of the gears would be 4 to i. Bracket, E, is made so as to permit the use of gears of different sizes. When a drum is wanted with a left-hand groove, the gear on the spindle is turned upside down, and located under the pinion instead of over it. The machine is also arranged so that a drum of any angle can be swept. This is done by loosening the bolt that holds part F in place, and by taking out those in the upper part, G, thus allowing the screw to be swung at any angle from the center of the universal joint. The reason for making the arm, /, separate from the bracket, E, is obvious ; it is to give a better chance for adjusting the lower part of the machine than the swing- ing of the screw gives. The pinion shaft runs in close to the upright spindle, so that when the set-screw in the pinion is loosened, the shaft can be pulled out to the required distance, and the set-screw in pinion be tight- ened again. When this is done, it will be found necess- ary to bolt on the flanged sleeve, K, to the end of bracket, E, between the universal joint and the bearing, a. For building and sweeping up the mould roughly, the screw and pinion shaft can be disconnected entirely and a plain sweep made, bolting it to the upper and lower arms, /and /. The engraving only represents the model which I PATTERN MAKING. 73 made of this machine ; the details of the machine proper will vary somewhat. For instance, where there are solid boxes on the bracket, E, for the spindle and pinion shaft, there should be caps, so as to make it easier to discon- nect the parts. The universal joint should also be made separate from the screw and pinion shaft; many other items would need changing when building a machine to do the work. 74 PATTERN MAKING. GEAR TEETH. In the following pages there are a number of teeth laid out, full size, from one inch pitch to three inch, ad- vancing by quarter-inches. There are fourteen separate teeth in each pitch, suit- able for gears having from fourteen to eight hundred teeth; they have been laid out from Prof Robinson's Templet Odontograph and are interchangeable. The clearance allowed between the teeth is ^ of the pitch, or in other words, the space is x% and the thickness of tooth iVcy of the pitch ; the height of the tooth is f of the pitch, and the distance from pitch line to top ^Vj of the pitch. This is the proportion used for general purposes. A templet can be made from any of these teeth and fastened on a rod and used in the same way as the Odontograph is in Fig. 96. It would be impossible in a book of this kind to give the profiles of gear teeth which would serve all cases, so that I have confined myself to the system that is generally adopted and known as the Interchangeable System, that is, all spur gears of the same pitch made under this system will run together. For special gearing and bevel gears other settings are preferred ; those which I have taken are on each tooth, the setting for the flank being marked on the inside of pitch line and that for the face on the outside. The thickness of each tooth at the bottom and top, and also PATTERN MAKING. 75 at the pitch line, is correct, so that by the aid of the set- tings marked, the odontograph can be easily applied for striking the curves on a piece of sheet zinc, from which a templet tooth is usually made. The numbers show how many different size wheels can be made with same size tooth ; for instance — 42 to 47 means that the same shape tooth will answer for gears which are to have from 42 to 47 teeth. On suceeding pages, at the end of the book, will be found plates, in which some of the teeth are shown in gear, together with the way they should be made. T.ibU- cf the Diameter of IHu-e.'s at in: Pitch CirJ,\ from it to SCO Teeth. '3 Pitc h of the Teeth. "i:! inch. inch, i inches. inches. inches, i inches. 1 inc hes. inches. I inches. ' inches. I P«- 2 - a- 2 4- 2 K,. ; ^ 4. : 3. 3^4- i 3'.. II 6} 6| 7 7* 7i 8| 9f 10^ 10 iif I 0} 12 6J 7i 7| 8i S| ° 9l lof IlJ I oj I 13 13 7S 7i 8f St 95 lof 11^ I oi ■ I i| I 2.i 14 7t 8J 9 gi 10 ii| o« I li , I 2.i I 3l 15 Si 9 9l 10} lOi I 1} I 2|'i 3i I 4l 16 9 9l lo} loj IlJ I oi I 3l i I 4* I 5^- 17 9l loi loj Hi 0} I li 2i I 4} I 5^ I t>i 18 10 io| iii I 0} Oj I 2I 3J I SV'I 6| I s' 19 io| iif I o| I 05 if I 3i 4l I 0^ I 7l I 9l 20 11} I oj I li 2* I 4 5 I 7i I 8i I loj 21 II o.V I Ij I 2J 3 I 44 6| I S'Jt I 9i I iif 22 I 0- i| I 2,f 3i I 5 J 7i I 9 I loJ 2 o.i 23 I ^ I 2| I 3* 4* I 6| 8 I 10 I iiJ 2 l| 24 I ij -'t I 4i 5} I 7Sr 9 I lOi 2 oj 2 2i 2S I 2 -i I 3i I 4* 6 I S 9i I Hi 2 li 2 3.* 26 I 2* -.1 I 4* I SJ o§ I 8| loj 2 Oj 2 2j 2 4i 27 I 3 4^1 1 5} I 6^ 7 s I 9i ii| - If 2 3J 2 6J 2S I 3f 4§ 1 5i I 6i s I loj 2 0.^ 2 2J 2 4i 2 73- 29 I ^\ 5-1 I 6i 1 7| SJ I iij 2 i| 2 3I 2 6 2 S| 3° I 4J 6 I 7J I 8J 9J 2 2 2i 2 4t 2 7 2 9l 31 I 5f 6i I 7t I 9 lOj 2 oj 2 3J 2 5f 2 S 2 lOi 32 I 5i 7l I Sf I 9i :i - iJ 2 4 2 oj 2 9l 2 III 33 I 6J 7i'i 9 I lof "t 2 2i 2 4f 2 7I- 2 10<^ 3 o| 34 I 7 Si I 9i I II 2 of ^ 3 2 51 2 Si 2 Ili 3 I* 35 I 7* 9 I lOt I iij 2 I 2 3J 2 6| 2 9* 3 oi 3 3 36 I 8 9J I lOj 1 2 of 2 2 2 4f 2 lb 2 lof 3 i*^ 3 4 37 I 8f 10 1 11^ 2 I 2 2j 2 5J 2 Sf 2 iif 3 2} 3 5 38 I 9 loj 2 2 i| 2 3i 2 6i 2 9V 3 0} 3 3* 3 6f 39 I 9 "1 2 a 2 2f 2 4 2 7 2 loj 3 »t 3 4i 3 7f 40 1 10 "J 2 I. 2 3 2 4f - 7s 2 loj 3 2} 3 5* 3 8.} 41 I loj 2 Oj 2 Z\ 2 3f 2 5l 2 8 2 Hi 3 3f 3 6^ 3 9l 42 I ii| 2 I 2 2I 2 4j 2 6 2 9 3 o| 3 4i 3 if 3 io| 43 2 2 it> 3f 2 5 2 6i 2 10 3 if 3 5 3 Sf 4 44 2 oj 2 -\ 2 4 2 SI 2 7^ 2 II 3 2.V 3 6 3 9J 4 I 45 2 I 2 2 4t 2 6J 2 Si 2 iij 3 3I 3 7. 3 loi 4 2: 46 2 if 2 -,\ 2 5} 2 7J 2 9 3 of 3 ^ 3 7t 3 ii| 4 3 47 2 ll 2 4" 2 6 2 7J 2 9l 3 it .? 5J 3 Si 4 o| 4 4f 48 2 2I 2 4s 2 6i 2 S.V 2 lOf 3 2} 3 6 3 9? 4 l| 4 5- 49 2 3I 2 5i 2 7} 2 9I 2 11 3 3 3 6* 3 io| 4 2| 4 6 SO 2 3i 2 5i 2 7i 2 9| 2 11} 3 3} 3 71 3 "t 4 3} 4 7^ 51 2 4j 2 i,\ 2 SJ 2 loi 3 oj 3 4J 3 8f 4 oi 4 4l 4 H 52 2 4i 2 7l 2 9J -^ ii.i 3 1} 3 5J 3 9} 4 If 4 5| 4 10 53 2 5l 2 71 2 9J 2 IIJ 3 2 3 b\ 3 loj 4 2i 4 6i 4 It 54 2 6 2 8} 2 io| 3 °' J 2 J 7 3 II 4 ji 4 7J 5 oi 55 2 6| 2 sj 2 II 3 I 3 3 3 7i 4 oj 4 4*^ 4 Si 5 I 56 2 7j 2 94 2 IIC ? i| 3 4i 3 81 4 I 4 51 4 9i S 2 57 2 7J 2 10 3 oi 3 2J 3 4f 3 9f 4 H 4 6J 4 loJ S 3i 7$ 7aW^ »/M e Diameter of Wheels at the Pitch Circle — Continued. Pitch of the Teeth. inch. inch. inches. inches. inches. inches. inches. inches. inches. inches. 1 %■ I Vb- 2. ^Vb- ^y^- =K. =54. 3- 3X. 3%. S8 2 8i 2 10-1 3 of 3 3i 3 SJ 3 loj 4 2| 4 7f S S 4f 59 2 8J 2 11} 3 ij 3 4 3 6J 3 iif 4 31 4 8| S I S 51 60 2 9f 2 iif 3 2i 3 4l 3 7 3 III 4 4i 4 9: S 2 5 6J 61 2 10 3 of 3 2f 3 Si 3 71 4 o\ 4 SI 4 10 S 3^ S 8 62 2 loj 3 I 3 3i 3 6 3 8 4 If 4 6} 4 II S 4i 5 9 63 2 II 3 i| 3 4i 3 6| 3 9: 4 2j 4 n S 0; s S^ 5 lof 64 2 "t 3 2} 3 4l 3 7i 3 9f 4 3 4 8 5 ij S 6} S iif 65 3 oi 3 2j 3 5f 3 8 3 loj 4 3l 4 8^ S 2 S 7 6 of 66 3 of 3 3l 3 6 3 8f 3 "i 4 ^i 4 95 5 3 S 8, 6 ij 67 3 If 3 4 3 6J 3 9t 4 4 St 4 10 S 4 S 9i 6 2f 68 3 ll 3 4l 3 7i 3 10 4 0: 4 6J 4 la S S 5 la 6 3l 69 3 2f 3 55^ 3 7f 3 lof 4 1; 4 7 5 of 5 6 5 II f 6 4f 70 3 3 3 Si 3 8J 3 iif 4 2j 4 71 S li S 6^ 6 6 6 71 3 3i 3 6f 3 9i 4 4 2j 4 8J S 2j S 7:- 6 ij 6 7 72 3 4i 3 6| 3 9f 4 o| 4 3i 4 9i S 3 S 8;. 6 2 6 8J 73 3 4f 3 7* 3 loj 4 if 4 4i 4 10 S 3i 5 9: 6 3l 6 9^ 74 3 5i 3 7f 3 ii| 4 2, 4 S 4 io| S 4l S 10 [ 6 4j 6 10 75 3 Si 3 8| 3 iif 4 2i 4 Si 4 III S St S I li- 6 Si 6 II 76 3 6| 3 9I 4 of 4 3J 4 6J S oj S 6J ft o\ 6 6f 7 of 77 3 6J 3 9J 4 I 4 4 4 7i 5 U 5 7f 6 a 6 7f 7 li 78 3 7i 3 loj 4 If 4 4I 4 7j S 2 S 8i_ 6 2i 6 8| 7 2| 79 3 8 3 iij 4 2i 4 Si 4 8i S 2f S 9f 6 3J 6 9l 7 4 80 3 Si 3 "1 4 3 4 6* 4 9} 5 3f S 10 6 4f 6 loj 7 Sf 81 3 9i 4 °t 4 Z\ 4 61 4 10 S Ah 5 lOff 6 SI 6 iii 7 6^ 82 3 9-1 4 o* 4 4i 4 l\ 4 io| S Si 5 11^ 6 6f 7 of 7 7 ■ 83 3 loi 4 Ij 4 4f 4 8i 4 iiJ S 6 6 of 6 7i 7 If 7 8f 84 3 lof 4 2i 4 sJ 4 8j 5 oj S 6J 6 ij 6 SJ 7 2f 7 9* 85 3 iijr 4 2| 4 6i 4 9f 5 oj S 7f 6 2| 6 9f 7 3f 7 10 86 3 iif 4 3^ 4 61 4 loi 5 If S 8J 6 3i 6 loi 7 S 7 11 87 4 oj 4 3f 4 7f 4 loj S 2i S 9i 6 4j 6 II 7 6 8 oj 88 4 I 4 4^ 4 8 4 iiJ S 3 5 10 6 S 7 7 7 8 2 89 4 ij 4 5* 4 8f 5 of S 3i S io| 6 Sf 7 I 7 8 8 3f 90 4 zi 4 Si 4 9t 5 of S 4i S iif 6 6| 7 2 7 9i 8 4i 91 4 4 4 6} 4 9f S li S SJ 6 of 6 7t 7 2| 7 loj 8 51 92 4 4 4 7, 4 10 J 5 2| S Sf 6 I 6 8J 7 3f 7 "i 8 6J 93 4 3J 4 7t 4 iii 5 2| S 61 6 2 6 9I 7 4f 8 oi 8 7f 94 4 4f 4 8J 4 III 5 3* S 7l 6 2f 6 loi 7 SI 8 ij 8 8f 95 4 4f 4 8| 5 oj 5 4i S 8 6 3J 6 iif 7 6i 8 2i 8 9f 96 4 5i 4 9I 5 i| S S^ S 8f 6 4f 7 7 7| 8 3f 8 lof 97 4 6 4 10 S i| 5 Sf 5 9i 6 Si 7 of 7 8| 8 4f 9 98 4 6i 4 lo^- 5 2I S 6i S loj 6 6 7 i| 7 9j 8 5l 9 If 99 4 i 4 II S 3, 5 7, S II 6 6| 7 2t 7 loj 8 6J 9 2| 100 4 7l 4 Hi 5 3I S 7f S iif 6 7J 7 3t 7 iij 8 7i 9 3^ lOI 4 8i 5 oi S 4i 5 8i 6 0} 6 8| 7 4| 8 o\ 8 %\ 9 4 102 4 81 5 1 5 5, S 9 6 I 6 9f 7 Si 8 If 8 9i 9 5 103 4 9f 5 li 5 s^ S 9f 6 ij 6 10 7 6J 8 2.\ 8 io| 9 6: 104 4 10 S If 5 6i 5 loj 6 2\ 6 lof 7 7 8 3i 8 iij 9 7f 77 Table of the Diameter of Wheels at the Pilch Circle — Continued. Pitch of the Teeth. J3 S inch. inch. inches. inc hes. inches. inches. inches. inches. inches. inches. z; 1 %• 1 %■ 2. 2 %■ ^Vi■ ^%- ^%. !• 3M- 3%- 105 4 lOj 5 2 6| 5 II 6 3 6 11.I 7 7i 8 41 9 oi 9 8' 1 06 4 II 5 2f 71 5 llii 6 3S 7 oi 7 81 8 5J 9 i| 9 10 107 4 "i 5 3^ 8i 6 0; 6 4l 7 li 7 9l 8 6i 9 2| 9 "1 108 S oi 5 4i 8| 6 I 6 5 7 2 7 lo^ 8 7J 9 3? 10 0;; 109 5 oj 5 4i 9i 6 If 6 51 7 2f 7 "i 8 8 9 4t 10 i; no S i.J^ 5 5i 10 6 2i 6 6^ 7 3i 8 0} 8 9 9 5t 10 2I III 5 i« 5 5t lol 6 3 6 7i 7 43- 8 li 8 10 9 6J 10 3'; 112 S 2| 5 6J "^ 6 3l 6 8 7 5 8 2 8 io| 9 ll 10 4i "3 5 3 5 7 6 6 4l 6 8| 7 6 8 3 8 iiS 9 K 10 6 114 5 3^ 5 71 6 Oz 6 5i 6 9i 7 6| 8 3l 9 05 9 9ft 10 7 "S 5 4 5 8J 6 I 6 51 6 10 7 7^ 8 4l 9 15 9 lOi 10 8i 116 5 4l 5 8i 6 I; 6 6J 6 io| 7 8^ 8 i\ 9 23 10 10 9> 117 5 5i 5 9^ 6 2, 6 n 6 11^ 7 9i 8 61 9 3§ 10 I 10 lOJ 118 5 51 5 10 6 31 6 71 7 oJ 7 10 8 7i 9 4§ 10 2 10 iig 119 5 b\ 5 io| 6 3i 6 ^ 7 I 7 io| 8 8i 9 s\ 10 3J II oJ 120 5 6| 5 Hi 6 4l 6 9i 7 i| 7 11} 8 9 9 H 10 4! II II 121 5 71 5 iij 6 5 6 91 7 2} 8 o\ 8 9J 9 1\ lO 51 II 2f 122 5 8 6 0^- 6 5l 6 lOj 7 3 8 [ 8 lof 9 »i 10 6, II 3«- 123 S 8J 6 I 6 6J 6 "i- 7 3j 8 ij 8 iif 9 9l 10 7 II 5 124 5 9 6 i| 6 7 6 IIJ 7 4; 8 2| 9 oJ 9 lof 10 8^ II 6J 125 5 9t 6 2: 6 7J 7 oJ 7 5i 8 3i 9 if 9 113 10 9s II ^\ II 8| 126 5 loj- 6 2: 6 8} 7 IJ 7 6 8 A\ 9 2\ 10 o\ 10 lOf 127 5 I0| 6 3: 6 8; 7 2 7 6f I K 9 3i 10 13 10 III II 9J 128 5 11} 6 4 6 9 7 2j 7 7i 8 Si 9 4 10 23 II o\ II lOj 129 5 iij 6 4i 6 lOj 7 3I- 7 8 8 6f 9 4fi 10 3J II I II iij 130 6 of 6 5i 6 loj 7 4 7 8J 8 7J 9 5i 10 4i II 2 12 oj- 131 6 I 6 5l 6 III 7 4J 7 9^ 8 SI 9 61 10 5 II 3^ 12 2 132 6 a 6 6f 7 7 5i 7 loj I \ 9 7i lO 6 II 4§ 12 3 133 6 2 6 7 7 of 7 6 7 loi 8 9l 9 81 10 7 II 5§ 12 4j 134 6 2§ 6 7 J 7 u 7 6| 7 Hi 8 loi 9 9I 10 8 II (>l 12 5'r 135 6 3J 6 8i 7 2 7 7i 8 a\ 8 III 9 loj 10 8J II li 12 6[ 136 6 3i 6 8| 7 2j 7 8 8 I 9 oj- 9 II 10 9t II ^i 12 71, 137 6 4} 6 9} 7 3i 7 8| 8 If 9 I 10 10 lof II 9\ 12 x; 138 6 4! 6 10 7 si 7 9i 8 2\ 9 i| 10 oJ 10 Ii3 II lO'i' 12 9; 139 6 5^ 6 loj 7 4J 7 10 8 3* 9 2| 10 ig II of II 113 12 lO'i 140 6 6 6 ii| 7 5i 7 lof 8 3J 9 3t lo 2J II If 12 oj 13 ° 141 6 6J 6 iif 7 51 7 iif 8 4j 9 4}- 10 3f II 2 12 Ifl 13 1 142 6 7 7 oJ 7 6i 8 8 5} 9 5 10 4} II 3 12 2; 13 2l •43 6 7f 7 of 7 7 8 o| 8 6 9 51 10 sJ II 4 12 35 13 i< 144 6 8 7 Ij 7 7f 8 If 8 6f 9 6 10 6 II 5 12 4.5 13 4,1 115 6 8| 7 2 7 8} 8 2 8 1\ 9 7« 10 6? II 6J 12 6 13 5 5 146 6 9' 7 2^ 7 9 8 2f 8 8J 9 8J 10 7I II 7 12 7 13 (>'^ 147 6 9J 7 3 7 95 8 3f 8 81 9 9 10 81 II 81 12 8 13 7] 148 6 loj 7 3 7 10', 8 4i 8 9i 9 9^ 10 9\ H 9^ 12 9} 13 8; 149 6 II 7 4] 7 10,' 8 4-; 8 lol 9 10.', 10 lO'^ II 104- 12 loj 13 10 15° 6 II] 7 5 7 iij 8 5!. 8 II 9 ilj 10 ii.j II 11.1 12 Hi 13 iiJ 78 Table of the Diameter of Wheels at the Pitch Circle — Continued. Pitch of the Teeth. Minnhp** rtf Teeth. inches. inches. inches. inches. inches. inches. 2Ji. 2%. ^Yi- 3- M- 3%. 151 9 oj 10 oj II oj 12 Oj 13 oj 14 0} 152 9 Oj 10 o\ II I 12 I^ 13 1 14 If 153 9 If 10 if II ij 12 2 13 2 14 2f 154 9 2j 10 2.\ II 2f 12 3 13 3i 14 32- ISS 9 3 10 3l II 3l 12 4 13 4f 14 4l 156 9 3f 10 4| II ^\ 12 4| 13 St 14 51 157 9 4l 10 \\ II St 12 si 13 6f 14 6f 158 9 i\ 10 Si II 6| 12 6| 13 7f 14 8 159 9 5J 10 6| II 7i 12 71 13 8i 14 9i 160 9 6J 10 7| II 8 12 8J 13 9l 14 io|^ 161 9 7f 10 8J II 8J 12 9l 13 la 14 iif 162 9 ^ 10 8| II 9l 12 io| 13 11 15 of 163 9 8a 10 9| II lOf 12 ii| 14 0; 15 I^- 164 9 9* 10 lOj II 11 13 ol 14 I 15 2| 165 9 10 10 ii| 12 13 I2 14 2I IS 3i 166 9 loJ II 12 I; 13 2j 14 3l IS 4f 167 9 iif II oj 12 2 13 3f 14 4b IS 6 168 lo of II ll 12 3 13 4l 14 Si IS 7* 169 lO I II 2f 12 3f 13 5t 14 6| IS 8 170 lo I: II 3} 12 4I 13 6i 14 7l IS 9: 171 10 2 II 4 12 Sf 13 7i- 14 8i 15 10 172 10 3 II 4l 12 t\ 13 8J 14 9i IS II 173 10 3j II 5f 12 7t 13 9i 14 io| 16 of 174 10 4j II 61 12 8i 13 104 15 16 \\ 1/5 lo 5f II 7i 12 9* 13 iiJ IS If 16 2f 176 10 6 II 8 12 10 14 15 2| 16 4 177 10 6| II 8^ 12 \ok 14 I IS 3J 16 SJ 178 lo 7f II 9f 12 IlJ 14 If IS 44 16 6| 179 10 8J 11 lOf 13 of 14 2j IS sl 16 7f I So 10 8| II ii| 13 1^- 14 35 IS 6} 16 8J i8i 10 9I 12 13 2| 14 45 15 7i 16 ■ 9f 1 82 10 lOf 12 oj 13 3i 14 54 IS 8 16 lOf I S3 10 11 12 l| 13 4j 14 64 IS 9 16 iif 1 84 10 iif 12 2| 13 s 14 7l 15 I of 17 Or 1S5 II of 12 3I 13 51 14 8| 15 iif 17 2 : 186 II ll 12 4 13 6f 14 9f 16 of 17 3^ 187 II l\ 12 4i 13 7f 14 10^ i6 if 17 4i 188 II 2f 12 SJ 13 8J 14 112 16 2? 17 5f 1 89 II 3l 12 6f 13 9l 15 of 16 3 17 6J 190 II 4 12 7J 13 i°l 15 Is 16 4i 17 7| 191 II 4| 12 7j 13 iiJ 15 2f 16 sJ 17 8i 192 II ih 12 8^ 14 IS 3I 16 6| 17 9r 193 II 6J 12 9 14 0} 15 4} 16 7 17 II nt II bl 12 10- 14 li IS 5} i6 8f 18 oj ^'5 " 7l 12 II 14 2-1 7n 15 6i 16 9^ 18 4 Table of the Diameter of WJieeh at the Pitch Circle — Continued. Pitch of the Teeth. Number of Teeth. inches. inches. inches. inches. inches. linches. ^k- =X- .?i. 3- 3M- iV^- 196 11 8f 12 11^ 14 35 IS 7i 16 loj 18 2f 197 11 9 13 °\ 14 4f IS 8f 16 Hi 18 3J 198 " 9ff 13 Ij 14 Sf IS 9 17 of 18 4J .199 11 10 13 2; 14 6J 15 10 17 if 18 Sf 200 11 11 13 3r '-^ 7, IS loj 17 2f 18 6| 201 11 11 13 3ff 14 7i IS III 17 3f 18 7f 202 12 13 4: 14 8i 16 o| 17 4f 18 9 203 12 I 13 Si 14 9l 16 il 17 6 18 10 204 12 2 13 6 14 loj 16 2j 17 7 18 llf 205 12 2j 13 7: 14 llf 16 3i 17 8 19 °\ 206 12 3, 13 7r IS of 16 4| 17 91 19 If 207 12 4 13 8| IS iJ 16 sl 17 10 19 2j 208 12 4t 13 9l 15 2 16 6f 17 11 19 3f 209 12 St 13 loi IS 2f 16 1\ 18 19 a\ 210 12 6| 13 11* IS 3f 16 8J 18 1 19 Sf 211 12 7* 13 "i IS 4l 16 9I 18 2: 19 7 212 12 7t 14 o| IS Si 16 lof 18 3 19 8f 213 12 %\ 14 if IS 6 16 11^ 18 4i 19 <)\ 214 12 9J 14 2j IS 7 17 18 S 19 lof 2IS 12 91^ 14 3 IS 8J 17 I \ 18 6 19 \\\ 216 12 lof 14 35- IS 9 17 2 18 7 20 of 217 12 llf 14 4t IS 9^ 17 3: 18 8 20 l| 218 13 14 5t IS 10 17 4f 18 9h 20 2| 219 13 oJ 14 6i 15 11 17 s iS 10 20 4 220 13 iJ 14 7 16 17 6 18 11 20 5i 221 13 2} 14 7J 16 li 17 7 19 of 20 6i 222 13 2| 14 8| 16 2 17 7l 19 If 20 7| 223 13 3t 14 9f 16 3* 17 8| 19 2ff 20 8J 224 13 4f 14 loj 16 4 17 9l 19 3^ 20 9| 225 13 S\ 14 11 16 4i 17 lO, 19 4^ 20 io| 226 13 Si 14 iij 16 sJ 17 iiJ 19 S^ 20 ii| 227 13 6J IS of 16 61 18 0: 19 6ff 21 q\ 228 13 1\ IS if 16 7. 18 i| 19 7ff 21 2 229 '3 8 IS 2j 16 8 18 2I 19 8f 21 3 230 13 8|- IS 3 16 9 18 3i 19 9f 21 4 231 13 9i IS 3i 16 10 18 4j 19 lOj 21 5 232 13 loJ IS 4f 16 11 18 i\ 20 21 6j 233 13 lOff IS Si 16 11; 18 6| 20 1 21 7i 234 13 iiJ 15 6J 17 oj 18 7i 20 2 21 8| 23s 14 0} IS 7 17 if 18 8f 20 3 21 9f 236 14 1 IS 7J 17 2i 18 9f 20 4j 21 lof 237 14 i^ IS 8J 17 3 18 lof 20 Si 22 238 14 2f IS 9l 17 4f 18 11 20 6} 22 \\ 239 14 3 IS loJ 17 Si 19 oj 20 7} 22 2j 240 14 zl 15 loj 17 6 «0 19 ij 20 Si 22 3| Table of the Diameter of Wheels at the Pitch Circle — Continued. Pitch of the Teeth. Number of Teeth. inches. inches. inches. inches. inches. inches. ^x =%• 25i. 3- iVi- 3>^. 241 14 A\ IS "i 17 6J 19 2j 20 9f 22 4f 242 14 5.1 16 oj 17 7l 19 3f 20 I of 22 51 243 14 6 16 If 17 8| 19 4f 20 iif 22 6| 244 14 6J 16 2j 17 9J 19 SJ 21 of 22 7f 245 14 71 16 2f 17 lof 19 6f 21 ll 22 8f 246 14 H 16 3f 17 11^ 19 7l 21 2I 22 10 247 14 8f 16 4j i8 o\ 19 8J 21 3i 22 IlJ 248 14 9f 16 5i 18 I 19 9 21 4^ 23 0.1 249 14 lOf 16 6i 18 i| 19 9I 21 Si 23 li 250 14 II 16 6J 18 2j 19 lOj 21 6f 23 2j 251 14 I If 16 7f 18 3l 19 Iif 21 7f 23 3l 252 15 of 16 8| 18 A\ 20 of 21 8f 23 4f 253 15 i| 16 9i 18 5f 20 \\ 21 9t 23 5f 254 IS ij 16 loj 18 61 20 2\ 21 lof 23 6f 25s IS 2|- 16 io| 18 7i 20 3^ 21 1I4 23 8 256 15 3f 16 iri 18 8 20 4f 22 °i 23 9i 257 15 4 17 02 18 8i 20 5| 22 If 23 lof 258 15 4f 17 if 18 9I 20 6| 22 28 23 ii| 259 15 51 17 24 18 loj 20 ■ 7f 22 Zl 24 o\ 260 IS 6} 17 2| 18 II 20 Z\ 22 A\ 24 i| 261 15 6J 17 3l 19 o| 20 9J 22 6 24 2| 262 IS 7i 17 4I 19 If 20 loj 22 7 24 3f 263 15 8| 17 Si 19 2i 20 Ilj 22 8 24 5 264 15 9 17 6 19 3 21 0\ 22 9i 24 6i 265 IS 9^ 17 6J 19 3»' 21 I 22 lof 24 7i 266 15 io| 17 7i 19 4i 21 2 22 11* 24 8f 267 15 iij 17 8f 19 5f 21 2| 23 oi 24 9' 268 IS iiy 17 9i 19 6J 21 3l 23 1} 24 10 269 16 o| 17 10 19 7f 21 4f 23 2i 24 11 270 16 If 17 io| ig 8f 21 Sf 23 3f 25 of 271 16 2 17 iif 19 9f 21 6| 23 4f 25 If 272 16 ■ 2f 18 of 19 10 21 7 23 Sf 25 3 273 16 3 18 ij 19 lOj 21 8 23 6f 25 4i 274 16 4 18 2 19 IlF 21 9I 23 7f 25 5 275 l6 4| 18 2|- 20 of 21 lof 23 8f 25 6^ 276 i6 5f '? 3t 20 Ij 21 11^ 23 9i 25 7f 277 16 6f 18 4f 20 2f 22 0\ 23 loj 25 8f 278 '6 7, i8 5i 20 3f 22 if 25 iii 25 9l 279 16 7j 18 6 20 4^ 22 2f 24 of 25 I of 280 16 8J 18 6i 20 5 22 3f 24 if 25 iif 281 16 9J 18 71 20 5j 22 4 24 2I 26 I 282 16 9| 18^ 8f 20 6J 22 5: 24 34 26 2f 283 16 io| 18 9I 20 7f 22 6 24 4l 26 3} 284 16 iif 18 9i 20 8J 22 7J 24 Si 26 4I 28s 17 °\ 18 io| 20 9| 81 22 %\ 24 6f 26 5J Table of the Diameter of Wheels at the Pitch Circle — Continued. Pitch of the Teeth. Niimlipr nf Teeth. inches. inches. inches. inches. inches. inches. 2^. 2^. •z 4- 3- 3'X- 35^- 286 Of 18 "J 20 lof 22 9 24 7* 26 6| 287 4 19 of 20 nf 22 10 24 8J 26 71 288 2i 19 ij 21 22 II 24 9l 26 8J 289 2\ 19 ly 21 of 22 III 24 lOf 26 9f 290 3f 19 2I 21 Iff 23 Of 25 26 II 291 4f 19 3i 21 2| 23 Iff 25 1 27 oj 292 i\ 19 a\ 21 3I 23 2j 25 2 27 If 293 5J 19 si 21 4l 23 3f 25 3j 27 2f 294 6J 19 51 21 51- 23 4l 25 4f 27 3i 295 1\ 19 6| 21 6* 23 5l 25 5i 27 4-1 296 7l 19 1\ 21 7 23 6| 25 6} 27 5i 297 8| 19 8| 21 7t 23 7i 25 7t 27 6J 298 9f 19 9i 21 8 23 8i 25 8i 27 7ff 299 loj 19 9i 21 9 23 9i 25 91 27 9i 300 loj 19 io| 21 10 23 io| 25 I of 27 lOj Weight of Cast Iron Balls from I to 12 Inches Diameter. Size. Wt. Size. Wt. Size. Wt. Size. Wt. Size. Wt. Inch. lbs. Inch. lbs. Inch. lbs. Inch. lbs. Inch. lbs. I .136 34 5.84 6 2945 ^ 83-73 II 181.48 ^. .460 4 8.72 bi- 37-44 9 99-4 IM 207.37 2 1.09 Ah 12.42 7 46.76 9* 1 16.9 12 235.62 2* 2.13 S 17.04 Ik 57-52 10 136-35 3 3.6S sk 22.68 8 69.81 10 J 157.84 Weight of Cast It on Pipes 12 Inches Long, from \tol\ Inch Thick. Diam. Inch. Inch Inch. Inch. Inch. Inch. Inch. Inch. Inch. of Bore. J^ % y, Vb ?i Vs 1 i5^ 'H Inch. Ibs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. I 3.06 5.06 7-36 9-97 12.89 16.11 19.63 1} 3-68 5-98 8-59 11.51 14-73 18.25 22.09 ij 4.29 6-9 9.82 13-04 16.56 20.4 24-54 28.99 33-74 \\ 4.91 7-83 11.05 14-57 18.41 22.55 27. 31-75 36.76 2 5-53 8-75 12.27 16.11 20.25 24-7 29-45 34-46 39-89 2i 6.14 9.66 13-5 17.64 22.09 26.84 31-85 37-28 42-95 2j 6.74 10.58 14.72 19.17 23-92 28.93 34-36 40-03 46.02 2i 7-36 II-5 15-95 20.7 25-71 31-14 36-81 42.8 49.08 3 7.98 12-43 17.18 22.19 27.62 33-29 39.28 45-56 52.16 3: 8-59 13-34 18.35 23-78 29-45 35-44 41-72 48.32 55.22 3;- 9.2 14.21 19.64 25-31 31-3 37-58 44-18 51.08 58.29 3 9-76 15-19 20.86 26.85 33-13 39-73 46.63 53-84 61.36 4 10-44 i6.ii 22.1 28.38 34-98 41.88 49.09 56.61 64-43 4} li-l 17.08 2337 29.97 36-87 44.08 51.6 59-42 67-55 4 J 11.66 17-94 24-54 31-44 38-65 46.17 53-99 62.12 70.56 4| 12.27 18.87 25-77 32-98 40.5 48.32 56-45 64.89 73-63 S 12.88 19.78 26.99 34-51 42.33 50.46 58.9 67-64 76.69 5} 13-5 20.71 28.23 36-05 44.18 52.62 61.36 70.41 79-77 52 1411 21.63 29.45 37-58 46.02 54-76 63.81 73-17 82.84 5l 14-73 22.55 30.68 39-12 47-86 56-91 66.27 75-94 85.91 83 Weight of Cast Iron Pipes 12 Inches Long, from \ to } Inch Thick —Cent. Diam. Inch, Inch, Inch, Inch, Inch, Inch, Inch, Inch, Inch, of Bore. % % % H % % 1 ij^ iM Inch. lbs. Lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 6 15-34 23-47 31-91 40.65 49-7 59.06 6873 78.7 88.75 6i 15-95 24-39 33-13 42.18 51-54 61.21 71.18 81.23 92.04 6* 16-57 25-31 34-36 43-72 53-39 63-36 73-41 84.22 95.1 6| 17.18 26.23 35-59 45-26 55-23 65.28 76.09 86.97 98.18 7 17.79 27-15 36-82 46-79 56-84 67.65 78-53 89.74 101.24 7i 18.41 28.08 38-05 48.1 58.91 69.79 81. 92.5 104.31 1\ 19.03 29- 39-05 49.86 60.74 71.95 83-45 95.26 107.38 yl 19.64 29.69 40-5 51-38 62.59 74.09 85,9 98.02 110.45 8 20.02 30-83 41.71 52.92 64.42 76-23 88.35 I00.7S "3-51 8=1 20.86 31-74 42-95 54-45 66.26 78.38 90.81 103.54 116.58 8i 21.69 32-9 44-4 56.21 68-33 80.76 93-49 106.53 119.87 8| 22.09 33-59 45-4 57-52 69-95 82.68 95-72 109.06 122.72 9 22.71 34-52 46.64 59-07 71.8 84.84 98.18 111.84 125.8 9J 23-31 35-43 47.86 60.59 73-63 86.97 100.63 114.59 128.85 9i 23-93 36.36 49-09 62.13 75-47 89.13 103.09 "735 131.93 9i 24-SS 37.28 50-32 63.66 77-32 91.28 105-54 120.12 134.99 lO 25.16 38.2 51-54 65.2 79.16 93.42 108. 122.87 138.06 loi 25-77 39-" 52.77 66.73 80.99 95-57 110.44 125.63 141. 12 loj 26.38 40.04 54- 68.26 82.84 97.71 112.9 128.39 144.19 10| 27- 40.96 55-22 69.8 84.67 99.86 "5-35 131.15 147.26 II 27.62 41.88 56.46 71-33 86.52 102.01 117. 81 133.92 150-33 IIJ 28.22 42.8 57.67 72.86 88.35 104.15 120.26 136.67 153-4 Ilj 28.84 43-71 58.9 74-39 90.19 106.3 122.71 139.44 156.44 ll\ 29.45 44.64 60.13 75-93 92.04 108.45 125.18 142.18 159-54 12 30.06 45-55 61.35 77.46 93.6 1 10.6 127.6 144.96 162.6 Weight of Cast Iron Pipes 12 Inches Long, from if to \\ Inch Thick. D. of B. 1% Inch. i)^ Inch. D.ofB. 1% Inch. 1% Inch. D.ofB. 1% Inch. ij^ Inch. Inch. lbs. lbs. Inch. lbs. lbs. Inch. lbs. lbs. A 48.94 55-22 51 95.96 106.77 9 140.06 154.64 2\ 52.30 S8.9 6 99-56 110.44 9 143-43 158.3 2| SS-68 62.58 6^ 102.92 "4-13 9i 146.8 161.99 3 59.06 66.27 ^. 106.31 117.81 9j 150.18 165.67 3} 62.43 69-95 6J 109.68 121.49 10 153.55 169.35 i\ 65.81 73.63 7 113-05 125-17 loi 156.92 17303 3? 69.18 77.31 7i 116.43 128.86 10* 160.3 176.71 4 72.56 81. 7* 119.81 132-54 lof 163.67 180.4 4j 75-99 84.73 n 123.18 136.22 11 167.06 184.06 4j 79-3 88.35 8 126.55 139-89 11^ 170.4 187.76 4f 82.68 92.04 8J 129.92 143.58 "i 173.8 191.44 5 86.05 95.72 8J 133-53 147.49 "4 177.18 195.12 5 89.44 99.41 8i 136.68 150.94 12 180.54 198.8 5i 92.81 102.86 84 Round Cast Iron Twelve Inches Long. Size. Weight. Size. Weight. Size. Weight. Size. Weight. Size. Weight. Inch. lbs, Inch. lbs. Inch. lbs. Inch. lbs. Inch, lbs. * .61 2\ 12.42 4 39-27 5i 81.14 9 198.79 •95 2f 13.84 4* 41.76 5* 84.71 9k 210. ^ 1.38 2i 1533 4i 44.27 6 88.35 9i 221.5 \ 1.87 2| 16.91 4« 46.97 ^\ 95-87 9i 233-34 2.45 2j 18.S6 4^ 49-7 bk 103.69 10 245.43 I* 3-1 2* 20.28 4t 52-5 6t III. 82 104^ 257.86 I^ 3.«S .3 22.08 4i 55-37 7 120.26 loj 270.59 If 4.64 .3* 23.96 4s- 58.32 7i 129. 10 J 283.63 5-S2 ■s^ 25.92 5 61.35 7* 138.05 11 296.97 I^ 6.48 ?A 27-95 5A 64.46 1\ 147.41 ii|f 310-63 \\ 7-51 ?,h 30.06 5i 67.64 8 157.08 iij 324-59 A 8.62 .s* 32.25 51 70.09 «^ 167.05 11^ 338-85 2 9.81 3i 34-51 5^ 74.24 8* 177. 1 12 353-43 2i 11.08 3i 36-«5 5« 77.65 «l 187.91 Square Cast Iron Twelve Inches Long. Size. Weight. Size, Weight, Size, Weight. Size. Weight, Size, Weight. ;inch. lbs. Inch. lbs. Inch. lbs. Inch, lbs. Inch, lbs. \ .78 2; 15.81 4 50. 5^ 103.32 9 253-12 f 1.22 2f 17.62 ■ 4r 53.14 5ff 107.86 9i 267.38 f 1-75 2^ 19-53 4 56.44 6 II2.5 9* 282. \ 2-39 2J- 21.53 4* 59-81 6i 122.08 9f 297.07 1 3-12 24 23-63 4^ 63.28 6* 132.03 10 312.5 I,- 3-95 2j 25-83 4* 66.84 6J 142.38 10} 328.32 ll 4-88 3 28.12 ^t 70.5 7 15312 lO* 344.53 l| 5-9 3* 30-51 4i 74.26 7i 164.25 lOj 361.13 1 7-03 3i 33- 5 78.12 7* 175-78 II 378.12 il- 8.25 3* 35.59 5* 82.08 7f 187.68 11}^ 395-5 ls 9-57 3* 38.28 Si 86.13 8 200. II* 413.28 Iff 10.98 3* 41.06 5f 90.28 8i 212.56 llf 431-44 2 12.5 3* 43.94 5* 94.53 8^ 225.78 12 450. 2i 14. 1 1 3* 46.92 5* 98-87 8J 239-25 85 /7a^ Carf /fo« Twelve Inches Long, \ to i Inch Thick. Width of Inch. Inch. Inch. Inch. Inch. Inch. Inch. Iron. Ji % ^ Vb Va, Vb 1 Inch. lbs. lbs. lbs. lbs. lbs. lbs. lbs. 2 1.56 2.34 3.12 3-9 4.68 S.46 6.25 2i I-7S 2.63 3-S' 4-39 5-27 6.15 7-03 4 I-9S 2.92 3-9 4.88 5-85 6.83 7.81 2i 2.14 3.22 4.29 5-37 6.44 7-51 8.59 3 2.34 351 4.68 5 -85 7-03 8.2 9-37 3i 2-53 3-8 5.07 6.34 7.61 8.88 10.15 34 2-73 41 5.46 6.83 8.2 957 10.93 3i 2.93 4-39 5.85 732 8.78 10.25 11.71 4 3.12 4.68 6.25 7.81 9-37 10.93 12.5 4J^ 332 4-97 6.64 8.3 9.96 11.62 13.28 4j 3-51 5-27 703 8.78 I0.S4 12.3 14.06 4i 3-71 5-56 y.42 9.27 11.13 12.98 14.84 5 3-9 5.86 7.81 9.76 U.71 13-67 15.62 S^ 41 6.15 8.2 10.25 12.3 I4-3S 16.4 Si 4.29 6.44 8-59 10.74 12.89 1503 17.18 5: 4-49 6-73 8.98 11.23 1346 15-72 17.96 6 4.68 703 9-37 11,71 14.06 16.4 18.75 Weight of a Superficial Foot of Cast Iron frov \ to 2 Inches Thick. Thickness. y* % % % % Vb 1 iM Wt. lbs. 9-37 lbs. 14.06 lbs, 18.75 lbs. 23-43 lbs. 28.12 lbs. 32.81 lbs. 37-5 lbs. 42.18 Thickness. -^ 1% 'J^ '% -% ^Vb a Wt. lbs. 46.87 lbs, 51-56 lbs, 56.25 lbs. 60.93 lbs. 65.62 lbs, 70.3' lbs. 75- 86 Weight of Square Lead Twelve Inches Long, from 1 to t, Inches Square. Size. 1 in. ^% iJi ^% >M I« 1% ^Vs 2 Wt. lbs, 4-93 lbs. 6.25 lbs. 7.71 lbs. 9-33 lbs. II. II lbs. 13-04 lbs. 15.12 lbs. 17-36 lbs. 19-75 Size. ^% ^Yi =% ^% ^% 2% =% 3 Wt. lbs. 22.29 lbs. 25- lbs. 27.8 lbs. 30.86 ■ lbs. 34.02 lbs. 37-34 lbs. 40.81 lbs. 44-44 Weight of Round Lead Twelve Inches Long, from 1 to ^ Inches Diameter. Size, I in. ■H iJi 1% -% I=/8 1% '% 2 Wt. lbs. 3.87 lbs. 4.9 lbs. 6.06 lbs. 7-33 lbs. 8.72 lbs. 10.24 lbs. 11.87 lbs. 13-63 lbs. 15-51 Size. 2% ^M =% '% ■^A i% ^% 3 Wt. lbs. 17-51 lbs. 19-63 lbs. 21.8 lbs. 24.24 lbs. 26.72 lbs. 29-33 lbs. 32.05 lbs. 34-9 Binary and Decimal Fractions. 1 — =.015625 .03 1 25 =.046875 =.0625 =.078125 =.09375 =-109375 =.125 =.140625 =.15625 =■171875 =-1875 =.203125 =.21875 =■234375 =-z5 =.265625 =.28125 =.296875 A =-3125 =.328125 =•34375 ■^i \ A-^ i -359375 -375 -390625 .40625 — 421875 =-4375 =■453125 = 46875 =-484375 =•5 =■515625 =■53125 =.546875 :\ =^5625 = 578125 =-59375 =-609375 I =-625 =.640625 =.65625 = 671875 n J=. -6875 .703125 .71875 -734375 ■75 .765625 -78125 ^796875 ^8125 ^828 I 25 ^84375 ^859375 ^875 ^.890625 .90625 .921875 -9375 •953125 .96875 ■98437s .000000 87 Distances at which to open n 2 ft. Rule to obtain a given Angle. Angle. Distance. Angle Distance. Angle. Deg. Distance, Angle Distance. Angle Distance, Deg. Inches Deg. Inches Inches Deg. Inches Deg. Inches I .2 19 3-96 H 7.61 5S 11.08 73 14.28 2 •42 •63 20 4-17 38 7.81 S6 11.27 74 14.44 3 21 4-37 39 8.01 57 1 1. 45 75 14.61 4 .84 22 4-58 40 8.20 58 11.64 76 14.78 5 6 1.05 23 4.78 41 8.40 59 11.82 77 14.94 1.26 24 4-99 42 8.60 60 12.00 78 15. II 7 1-47 25 519 43 8.80 61 12.18 79 15-27 8 1.67 26 540 44 8.99 62 12.36 80 15-43 9 1.88 27 S.60 45 9.18 63 12.54 8i 1559 lO 2.09 28 S.81 46 938 64 12.72 82 15-75 II 2.30 29 6.01 47 9-57 65 12.90 83 15-9° 12 251 3° 6.21 48 9.76 66 1307 84 16.06 13 2.72 31 6.41 49 9-95 67 13-25 85 16.21 14 2.92 32 6.62 5° 10.14 68 13-42 86 16.37 IS 16 3-13 33 6.82 SI IO-33 69 13-59 87 16.52 3-34 34 7.02 52 10.52 70 13-77 88 16.67 17 3-SS 35 7.22 S3 10.71 71 13-94 89 16.82 18 3-7S 36 7.42 54 10.90 72 14.11 90 16.97 88 French M^tre reduced to Inches. Metre. i ■g c i'l Metre, Inches. Feet. .001587 = tV I = .001 ^= •03937 = .00328 .00317 = \ 2 = .002 = .07874 = .00656 .00476 = tV 3 = .003 = .II81I = .00984 ■0063s = \ 4 = .004 ^ .15748 = .01312 .00794 = i\ 5 = .005 ^= .19685 = .01641 .00952 = i 6 = .006 = .23622 = .01969 .OIIII = A 7 = .007 = .2756 = .02397 .01270 = i 8 = .008 = ■31497 = .02625 .01429 = j\ 9 == .009 = ■35434 = .02953 .01587 = -1 .01746 = ii .01905 — a — 4 g .02064 = il I 1= .01 = •3937 = •0328 .02222 = i 2 = .02 ■= ■7874 = .0656 .02381 = i* 3 = •03 = I.i8ii = .0984 .02540 = I 4 = .04 = 1.5748 = .1312 .05078 = 2 5 = •05 = 1.9685 = .1641 .0762 = 3 6 = .06 = 2.3622 = .1969 .1016 = 4 7 "^ .07 = 2.756 = •2397 .1270 = 5 8 = .08 = 3-1497 = .2625 .1524 = 6 9 — .09 = 3-S434 — •2953 .1778 = 7 .2032 = 8 11 .2286 = 9 0-| .2540 = 10 I = .1 =z 3-9371 ^ .3281 .2794 = II 2 := 2 = 7.8742 — .6562 .3048 = 12 3 ^ ■3 = 11.8112 — •9843 4 = •4 = i5^7483 = I.3I24 5 = •5 = 19.6854 = 1.6404 6 = .6 = 23.6225 = 1.9685 7 = •7 = 27^SS96 = 2.3966 8 = .8 = 31.4966 = 2.6247 9 = •9 :== 35^4337 = 2,9528 The Metre = 3.2808992 Feet (about 39I Inches). 89 PLATES OF GEAR TEETH i3 i':r. L 14 I'.'P. \ 10 to j f 7 I'.'r. •33 3-35 ISio 19 l.P, r 70 to SI l.P. \ r ■ •3? A ZS to 24 I'.'P. r ■36 ^ 1-34 / 1 SStoi r •3T '7 1 'P. 1-0- / \ 3S to 31 1. F f 43 to 47 l'.' P. G3 to 130 l" P. 131 to 800 l" P FULL SIZE GEAR TEETH. From Prof. S. W. Robinson's Templet Odontograp/i . 13 iH'.'lP.. 14 iH'.'j; 10 to t7 Ih'-'p, IS IH.P. SStoS ? jf«: p. / •46 \ " 1-84 / 1 — 28 to 31 Hi. P. 1 ■47 ■\ 1 MG \ 33 to 35 IH'.'p. ^^ M^ I nuliMl lihn nntniiMS 11111)11 II iMiiMHiUiHi III in nn jmim imIi iiMiinnnilMiJi inntin nliint iiiijintliDiiininlnMiii hiiiiiI iMMMntiiiMinMiiniin uiinii i f nn liM'iiu niiitl nni)i liiiiiiiiiiii!: HniiiintiiliOi iiiilin iiiMlr iinii iJI) lint ii.iiiltiti } mu II )MI M)'-'- ■ ltUlllilM,MjlM.nUMjiUnj1ljiHlliJi