■WBl. IHMVfP l:l| IR |! I T/V tf ; ^ \ in the library as much as •»»-"^—v •■?■*>* "■■ possible. For special pur- poses they are given out for """ \ i ""y i ^"'\" '" a limited time. ......,* X. sf in Borrowers should not use A ; ^ their library privileges for X'"" the benefit of other persons. Books of special' value r ^\ -and gift books, when the ,. giver wishes it, are not , •; ,j allowed to circulate. ' /" ■ '"'"** Readers are asked to re- ' «- "' port all cases of books marked or mutilated. Do not deface books by marks and writing. Cornell University Library TN 490.C6D79 Cobalt, its occurrence, metallurgy, uses 3 1924 004 682 047 Cornell University Library The original of this book is in the Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924004682047 Report of ONTARIO BUREAU OF MINES, 1918 Vol. XXVIL, Part III. Section I COBALT ITS OCCURRENCE, METALLURGY, USES AND ALLOYS By Charles W. Drury PRINTED BY ORDER OF THE LEGISLATIVE ASSEMBLY OF ONTARIO TORONTO": Printed and Published by A. T. WILGRESS, Printer to the King's Most Excellent Majesty 19 19 Report of ONTARIO BUREAU OF LMINES, 1918 Vol. -.XXVII., Part III. Section I COBALT ITS OCCURRENCE, METALLURGY, USES AND ALLOYS By Charles W. Drury PRINTED BY ORDER OF THE LEGISLATIVE ASSEMBLY OF ONTARIO ■'•RN''LL ;■. TORONTO : Printed and Published by A. T. VViLGRKSS, Printer to the King's Most Excellent Majesty 1019 T~ 4/'"-, Printed by THE RYERSON PRESS V'H.' -; -iVIMU CONTENTS PAGE Introductory Note by Author vii Chapter I — Cobalt Minerals, Their Composition and Occurrences 1 Summary of Most Important Deposits of Cobalt 1 Cobalt Minerals ■ 2 Summary of the World's Cobalt Deposits .. 6 Germany and Austria ' 6 Production of Cobalt Ores in Prussia 9 Production of Cobalt Ores in Austria 10 Deposits of the Chalanches, France 11 Norway 12 Production of Cobalt Ores in Norway 13 Sweden 13 Production of Cobalt Ores in Sweden 13 Italy : 14 Switzerland 14 New Caledonia 14 Exportation of Cobalt Ore from New Caledonia 16 New South Wales 16 South Australia 16 Africa 16 India • 17 United States 17 Production and Imports of Cobalt Oxide 19 Mexico 19 Peru 20 Chile u 20 Argentina .* 20 Great Britain 21 Spain 21 Production of Cobalt Ores in Spain 21 Russia 21 China 22 Ontario, Canada 22 Situation and Discovery ' 22 Age Relations of Eocks of Cobalt and Adjacent Areas 23 Character and Origin of Cobalt Veins 23 Ores and Minerals 25 Order of Deposition of Minerals 26 Total Production of Cobalt Mines, 1904-1917 28 Silver Production, Cobalt Mines, 1904-1917 29 Additional References 30 Chapter II — The Metallurgy of Cobalt 31 1 — The Extraction of Cobalt Oxide 32 A. 1. Decomposition of Arsenical and Sulphide Ores in Blast Furnaces . . 32 A. 2 (a). Decomposition of Arsenical and Sulphide Ores by Wet Processes 33 A. 2 (b). Decomposition of Arsenical and Sulphide Ores by Dry Processes 34 B. (1). Decomposition of Oxidized Ores by Wet Processes 34 B. (2). Decomposition of Oxidized Ores by Dry Processes 34 C. Decomposition of Silicates 34 Removal of Arsenic from Cobalt-Nickel Ores and Solutions 34 Removal of Iron 35 Removal of Copper 35 Removal of Manganese 35 Separation of Cobalt from Nickel 35 Methods Used or Proposed to Treat Cobalt Ores for Cobalt Oxide 36 Coniagas Reduction Company, Limited 37 Deloro Smelting and Refining Company, Limited 38 Canadian Copper Company ■ 40 Canada Refining and Smelting Company, Limited 42 Metals Chemical, Limited 43 Summary of Bounties Paid 43 Herrenschmidt and Constable Processes 44 Other Proposed Processes x 48 Miscellaneous Processes Summarized 55 iii IV Contents No. 4 PAGE 2 — The Production of Smalt 60 The Method Employed in Saxony to Prepare Smalt 60 Percentage Composition of Some Typical Smalts 62 The Chinese Method of Manufacturing Smalt 62 Preparation of Metallic Cobalt 63 Additional References -. 64 Development of the Metallurgy of the Ontario Silver-Cobalt Ores 64 Progress in Ore Dressing 65 Progress in the Metallurgy of Silver 66 Progress in the Metallurgy of Cobalt and Nickel 67 Chapter III — The Chemistry op Cobalt 70 Reactions of Cobalt Salts 70 Reactions in the Dry Way 74 Quantitative Determination of Cobalt and Nickel 74 In Oxidized Ores 74 Electrolytic Determination of Cobalt and Nickel 75 In Oxidized Ores 75 In Arsenical Ores 77 Separation of Cobalt from Nickel by Nitroso-Naphthol 79 Separation of Cobalt and Nickel by Potassium Nitrite 79 Separation of Zinc from Cobalt and Nickel 80 Determination of Cobalt and Nickel in Cobalt Metal 80 Dry Assay for Nickel and Cobalt 82 Additional References 83 Chapter IV — The Uses of Cobalt 84 Cobalt Oxide 84 Uses of Metallic Cobalt 86 Electro-Plating with Cobalt 87 Additional References 88 Chapter V — Binary Alloys op Cobalt 89 Cobalt and Aluminium 89 Additional References 91 Cobalt and Antimony 91 Additional References 91 Cobalt and Arsenic 93 Additional References 93 Cobalt and Bismuth 93 Additional References ' 93 Cobalt and Boron 95 References 95 Cobalt and Cadmium 95 Additional References 95 Cobalt and Carbon 95 Additional References 95 Cobalt and Chromium 93 Additional References 100 Cobalt and Copper > [ ^02 Additional References 202 Cobalt and Gold 102 Additional References .'.... 102 Cobalt and Iron 104 Additional References ' IO4. Effect of Cobalt on Steel 105 Additional References 10g Cobalt and Lead •_ 10g Additional References .*....' 106 Cobalt and Magnesium '. ; ■■. ; .' -.• ' ' ' ^gg Cobalt and Manganese ..'...,;... '. '.,..', 108 Additional References . .„ ° iqo Cobalt and Molybdenum [ -, qo Additional References .h ] 2qo Cobalt-Nickel Alloys , '. [\ -1 qo Oobalt-Nickel-Copper Alloys -■ -. « Additional References :.:........ • Cobalt and Phosphorus -. -., o Additional References . .-. .-. ; i-.„ 1919 Contents PAGE Cobalt and Selenium , 112 Cobalt and Silicon 112 Additional References 114 Cobalt and Silver 114 Additional Kef erenoes ' 114 Cobalt and Sulphur 114 Cobalt and Thallium , 114 Cobalt and Tin 116 Additional References 118 Cobalt and Tungsten 118 Reference 118 Cobalt and Zinc 118 Additional References 118 Cobalt and Zirconium 118 Ternary Alloys of Cobalt 119 Group A 119 Group B 119 Group C 120 Group D 120 Group E * 121 Group F 121 Group G 121 Group H 122 Additional, References to Alloys 122 Acknowledgments 122 LIST OF DIAGRAMS Generalized vertical section through the productive part of the Cobalt area 24 Equilibrium Diagram of Aluminium-Cobalt Alloys 90 Equilibrium Diagram of Cobalt-Antimony Alloys 92 Equilibrium Diagram of Cobalt- Arsenic Alloys 94 Equilibrium Diagram of Cobalt-Bismuth Alloys 94 Equilibrium Diagram of Cobalt-Carbon Alloys 96 Equilibrium Diagram of Chromium-Cobalt Alloys 97 Equilibrium Diagram of Cobalt-Copper Alloys 101 Equilibrium Diagram of Cobalt-Gold Alloys 103 Equilibrium Diagram of Cobalt-Lead Alloys 103 Equilibrium Diagram of Manganese-Cobalt Alloys 107 Equilibrium Diagram of Cobalt-Molybdenum Alloys 107 Equilibrium Diagram of Iron-Cobalt Alloys 109 Equilibrium Diagram of Nickel-Cobalt Alloys 109 Equilibrium Diagram of Cobalt-Phosphorus Alloys : Ill Equilibrium Diagram of Cobalt-Sulphur Alloys Ill Equilibrium Diagram of Cobalt-Silicon Alloys 113 Equilibrium Diagram of Cobalt-Tin Alloys 115 Equilibrium Diagram of Cobalt- Thallium Alloys 117 Equilibrium Diagram of Cobalt-Zinc Alloys 117 Type Diagrams of some Ternary Cobalt Alloys 120 MAP— (Insert ) Index Map Showing Mining Properties at Cobalt facing 28 Introductory Note by Author In preparing this review of the occurrence, metallurgy, uses, chemistry and alloys of cobalt the author has made an attempt to collect all published information concerning this metal, and has added some remarks of his own. Owing to the growing importance of cobalt and its compounds, and also to the interest that is being taken in the metal because of the similarity of some of its properties to those of nickel, it was felt a compilation and summary of all scattered information should be made. Besides having the general information in accessible form, it is hoped that the various summaries and the list of references in the review, especially those in the section on alloys, will be of assistance to any investigators attempting to study the metallurgy or the alloys of the metal cobalt. C. W. D. Queen's University, Kingston, Canada, July 1st, 1918. Vil COBALT ITS OCCURRENCE, METALLURGY, USES AND ALLOYS By Charles W. Drury CHAPTER I COBALT MINERALS, THEIR COMPOSITION AND OCCURRENCES Summary of Most Important Deposits of Cobalt Of the present known deposits of cobalt ores there are only five that are either being worked or are suitable for working at present, viz., those of Cobalt, Ont., Missouri, New Caledonia, Belgian Congo, and Schneeberg, Germany. Those of Cobalt are the largest, and the shipping ore and concentrate contains an average of 7 to 10 per cent, of cobalt, 5 per cent, of nickel, 25 per cent, of arsenic and 300 to 1,000 ounces of silver. The higher grade silver ores are associated with calcite in narrow veins. The cobalt and nickel minerals occur chiefly as arsenides. The ores of southeastern Missouri, occurring in the vicinity of Fredericktown, are associated with an entirely different class of minerals, as may be seen from the following approximate composition of the ore : copper, 2 to 3 per cent. ; lead, 1.5 to 2.5; cobalt, 0.5 to 0.7, and nickel, 0.7 to 0.9 per cent. Arsenic and silver are not found with the Missouri cobalt ores. The copper and lead occur chiefly as sulphides, and the cobalt and nickel are more closely associated with the copper than the lead minerals. Iron and zinc sulphides are also present. In the New Caledonia deposits, the cobalt occurs chiefly in the oxide form, the ore averaging 3 to 4 per cent, cobalt oxide. Manganese, nickel and iron oxides occur with the cobalt. The association of cobalt with copper in Belgian Congo is of importance. As mentioned again in the report, in 1913 8,064 tons of copper, containing from 2.8 to 3.25 per cent, cobalt, were exported to Germany to be refined electrolytically. As this tonnage could yield perhaps 150- tons of cobalt, it is important when the total world's production is not more than about 500 tons. The cobalt ores of Schneeberg are associated* with nickel and bismuth minerals, the bismuth being the most important. Few analyses have been published showing the content of the ore, but those given for development work show about 2 per cent, of cobalt and 1 per cent, of nickel, the percentage of bismuth being considerably more than of cobalt and nickel. It is a most difficult task to estimate the tonnage of cobalt ores available or developed. There is no question that the Canadian deposits will be the greatest source of cobalt for some years. The ores of Missouri, although containing considerably less cobalt than those of the other countries, are extensive, and will be sufficient to supply practically all the demands in the United States, which are now about 150 tons annually. The Missouri ores are being treated at present by the Missouri Cobalt Company, which is the only producer of cobalt in the United States. The reason why the deposits of New Caledonia are not being operated is the low price of cobalt and the high cost of transportation. However, if the price of cobalt continues to advance, thepe is no doubt that they will be reopened. 1 2 b.m. (iii) Bureau of Mines No - Cobalt Minerals Cobaltite, Cobalt Glance. Isometric; pyritohedral. Commonly in cubes, or pyritohedrons, or combinations resembling common forms of pyrite. Also granular, massive to compact. Cleavage; cubic, rather perfect. Fracture uneven. Brittle. H.=5.o. G — 6-6.3. Lustre metallic. Colour; when freshly broken, silver-white inclined to red, also steel-gray with a violet tinge, or grayish black when containing much iron. Streak grayish black. Composition; sulpharsenide of cobalt, CoAsS or CoS,.CoAs.,. sulphur 19.3, arsenic 45.2, cobalt 35.5. Occurs at Tunaberg, Eiddarhyttan, Vena, and Hakansbo, in Sweden; at the Ko and Bjelke mines of Nordmark; also at Skutterud in Norway. Other localities are Querbach in Silesia; Schladming, Styria; Siegen in Westphalia (from the Hamberg mine, the ferrocobaltite) ; Dobsina, Hungary; Val d'Annivier, Valais; Botallack mine, near St. Just, Cornwall; Daschkessan, near Elizabethpol, in the Caucasus; Khetri mines, Eajputana, India. The ore from the Khetri mines was sold to the Indian enamellers and jewellers under the name of sehta. Deposits also occur at Tambillos and at Huasco, Chile. In the United States, it occurs with chalcopyrite and gold in the Quartzburg district, near Prairie City, Grant county, Oregon. In Canada, at Cobalt, Ontario. Smaltite, Gray Cobalt Ore. Isometric ; pyritohedral. Commonly massive ; in reticulated and other imitative shapes. Cleavage; o distinct; a in traces. Fracture granular and uneven. Brittle. H.=5.5-6. G. =6.4-6. 6 Lustre metallic. Colour; tin-white, inclining when massive, to steel-gray, sometimes iridescent, or grayish from tarnish. Streak grayish black. Opaque. Composition; essentially cobalt diarsenide. Co As,, arsenic 71.8, cobalt 28.2. Occurs usually in veins, accompanying ores of cobalt and of silver and copper. Such associations are found at Freiberg, Annaberg, and particularly Schneeberg, in Saxony ; at Joachimsthal in Bohemia, the reticulated varieties are frequently found embedded in calcite ; also at Wheal Sparnon in Cornwall ; at Tunaberg in Sweden : Allemont in Dauphine ; at the silver mines of Tres Puntas and Yeta Blanca, Chile. In the United States, it occurs in calcite gangue, associated with small quan- tities of erythrite and native silver, near Gothic, Gunnison county, Colorado. In Canada, at Cobalt, Ontario. Linna'ite, Siegenite, Cobalt Pyrites. Isometric. Commonly in octahedrons. Also massive, granular to compact. Cleavage; cubic, imperfect. Fracture; uneven to subconchoidal. Brittle. H.=5.5. G.=4.8-5. Lustre; metallic. Colour ; pale steel-gray, tarnishing copper- red. Streak blackish gray. Composition; Co s S 4 =CoS.Co 2 S 3 , sulphur 42.1, cobalt 57.9. The cobalt is replaced by nickel (siegenite) and to some extent by iron and copper in varying proportions. 1918 Cobalt Minerals, their Composition and Occurren-Jj 3 Occurs in gneiss with chalcopyrite, at Bastnaes, near Eiddarhyttan, and at Gladhammar, Sweden; at Miisen, near Siegen, in Prussia, with barite and siderite; at Siegen (siegenite), in octahedrons. In the United States, it occurs with chalcopyrite, pyrrhotite, galena, and . bornite in a number of mines of southeastern Missouri, especially in Madison county, at Mine la Motte and Fredericktown, and in St. Francois county; also at Lovelock's Station, Nevada; at Mineral Hill copper mines, Carroll county, Maryland, and at Finksburg, Maryland, associated with copper ores, sphalerite and pyrite, in chlorite schist. Erythrite, Cobalt Bloom, Red Cobalt, Cobalt Ochre. Monoclinic. Crystals prismatic and vertically striated. Also in globular and reiiiform shapes, having a drusy surface and a columnar structure; sometimes stellate. Also pulverulent and earthy, incrusting. Cleavage; b highly perfect. Sectile. H.=1.5-2.5. C=2.9. Lustre of b pearly, other faces adamantine to vitreous, also dull and earthy. Colour; crimson and peach-red, sometimes gray. Streak a little paler than the colour, the dry powder deep lavender-blue. Composition; hydrous cobalt arsenate, Co 3 As 2 O s .8H 2 0. As,0 5 38.4, CoO 37.5, water 24.1. The cobalt is sometimes replaced by nickel, iron, or calcium. Occurs at Schneeberg in Saxony, in micaceous scales; in brilliant specimens, consisting of minute aggregated crystals, at Saalfeld in Thuringia; also at Kiechelsdorf in Hesse ; Modum in Norway ; with bismuth at Bieber in Hesse ; Andalusia, Spain; Piedmont, Italy. The earthy peach-blossom varieties have been observed at Allemont, in Dauphine, France; at the Botallack mine, near St. Just, Cornwall; near Alston in Cumberland; and near Killarney in Ireland. A per- fectly green variety occurs at Platten in Bohemia, and sometimes red and green tinges have been observed on the same crystal. In the "United States, erythrite occurs in the northeast part of Churchill county. Nevada; near Blackbird, Lemhi county, Idaho; at Josephine mine, Mariposa county, and at Kelsey mine, Los Angeles county, California; also at Lovelock mine, Hum- boldt county, Nevada. In Canada, at Cobalt, Ontario. Willyamite. Cleavage; cubic. Fracture; uneven. Brittle. H.=5.5. G.=6.87. Lustre; metallic. Colour; between tin-white and steel-gray. Streak; grayish black. Composition; CoS,.NiS 2 .CoSb 2 .NiSb 2 . A sulph-antimonide of cobalt and nickel. Found at the Broken Hill mines, in Willyama township, New South Wales, associated with dyscrasite in a calcite and siderite gangue. Shutterudite. Isometric; pyritohedral. Also massive granular. Composition; cobalt arsenide, CoAs 3 . Cleavage; a, distinct. Fracture uneven. Brittle. H.=6. G. =6. 72-6. 86. Lustre; metallic. Colour; between tin-white and pale lead-gray, sometimes iridescent. Bureau of Mines No. 4 Pound at Skutterud, near Modum, Norway, 'in a hornblende gangue in gneiss with titanite and cobaltite, the crystals sometimes implanted on those of cobaltite. Bismutosmaltite. Composition; Co(As.Bi) 3 . A skutterudite containing bismuth. Colour; tin- white. G.=6.92. Occurs with other bismuth minerals at Zschorlau, near Schneeberg, Saxony. Asbolite ; Asbolan, Earthy Cobali, Wad. Composition; an impure mixture of manganese and other metallic oxides. Some varieties have been known to contain as much as 32 per cent, of cobalt oxide. Occurs at Eiechelsdorf in Hesse; in Westerwald district between Ehenish Prussia and Westphalia; at Saalfeld in Thuringia; at Nerchinsk in Siberia; at Alderley Edge in Cheshire; Asturias, Spain; and New Caledonia. An earthy cobalt mineral occurs at Mine la Motte, Missouri, associated with copper, iron, nickel, lead and sulphur ; also near Silver Bluff, South Carolina. Roselite. Triclinic. Composition; (Ca.Co.Mg) 3 As 2 8 .2H 2 0. H.=3.5. G.=3.5-3.6. Occurs in small crystals; often in druses and spherical aggregates. Colour; light to dark rose-red. Found at Schneeberg, Saxony, on quartz (1842) ; later obtained from the same region at the Daniel and Bappold mines; also reported from Schapbach, Baden. Sphcerocobaltite. Ehombohedral. In small spherical masses, with crystalline surfaces, rarely in crystals. H.=4. G.=4.02-4.13. Lustre; vitreous. Colour; rose-red altering to velvet-black. Streak; peach-blossom red. Composition; cobalt carbonate — CoC0 3 . Occurs sparingly with roselite at Schneeberg, Saxony. Remingtonite. A rose-coloured incrustation, soft and earthy. Streak; pale rose-coloured. Composition; a hydrous cobalt carbonate. Occurs as a coating on thin veins of serpentine, which traverse hornblende and epidote at a copper mine near Finksburg, Carroll county, Maryland. Safflorite. Orthorhombic. Similar to smaltite, essentially cobalt diarsenide, CoAs,. Form near that of arsenopyrite. Usually massive, sometimes showing fibrous radiated structure. Lustre; metallic. Colour; tin-white, soon tarnishing to dark gray. Occurs with smaltite and implanted upon it, at Schneeberg, Saxony. Also similarly associated at Bieber, near Hanau, in Hesse; at Wittichen in Baden; Tunaberg in Sweden. 1918 Cobalt Minerals, their Composition and Occurrences 5 Glaucodot. In orthorhombic crystals. Also massive. Brittle. H.=5. G.=5. 90-6. 0.1. Lustre; metallic. Colour; grayish tin-white. Streak; black. Composition; a sulpharsenide of cobalt and iron. (Co,Fe)AsS. Occurs in chlorite slate with cobaltite in the province of Huasco, Chile; also at Hakansbo, Sweden. Alloclasite. Commonly in columnar to hemispherical aggregates. H.=4.5. G.=6.6. Colour; steel-gray. Streak; nearly black. Composition; probably essentially Co(As,Bi)S, with cobalt in part replaced by iron; or a glaucodot containing bismuth. Occurs at Orawitza, Hungary. Bieberite. Composition; hydrous cobalt sulphate; CoS0 4 .7H 2 0. Occurs as rose-coloured stalactites in the old mines at Bieber, in Hesse; at Leogang, in Salzburg; at Tres Puntas, near Copiapo, Chile. Cobaltomenite. Probably cobalt selenite, CoSe0 3 .2H 2 0. Occurs with ehalcomenite (hydrous cupric selenite), at Cerro de Cacheuta, Argentina. Jaipurite. Composition; described as a simple cobalt sulphide, CoS, occurring massive. G.=5.45. Colour; steel-gray. It is stated that this mineral was used by Indian jewellers. Carrollite. Isometric, rarely in octahedrons. Usually massive. H.=5.5. 6. =4.85. Colour; light steel-gray, with a faint reddish hue. Composition; a copper cobalt sulphide, CuCo 2 S 4 =CuS.Co 2 S 3 , cobalt 38.0, copper 20.5, sulphur 41.5. Occurs at the Patapsco mine, near Finksburg, Carroll county, Maryland, and also at the Springfield mine, associated and mixed with chalcopyrite and chalcocite. Sychnodymite. Isometric, in small steel-gray octahedrons. Composition; essentially (Co,Cu) 4 S 5 . Part of the cobalt may be replaced by nickel. Occurs, associated with quartz, siderite, and tetrahedrite, at the Kohlenbach mine, southeast of Eiserfeld in the Siegen district, Prussia. Pateraite. An impure, massive mineral of black colour, supposed to be a molybdate of cobalt. Vogl discovered pateraite associated with uranium ores in the Blias mine, Joachimsthal, Bohemia. Bureau of Mines No - 4 Transvaalite. An oxidation product of cobalt arsenide. Occurs in black nodular masses forming veins in quartzite at a cobalt deposit, 30 miles north of Middleburg, Transvaal, South Africa. An analysis of a sample of transvaalite showed 1 oz. 12 dwt. of gold per ton. TIeterogenile; Heubachite; Winlclerite. These are hydrated oxidized cobalt minerals, containing nickel, copper, iron, or manganese. • Cobalt is also an occasional constituent of many other minerals, especially of pyrrbotite (sulphide of iron) and arsenopyrite (sulpharsenide of iron), and is usually present in nickel ores. Cobaltiferous varieties of arsenopyrite, known as danaite, are probably due to isomorphous intergrowths of glaucodot. Metallic cobalt has been recorded as occurring in meteorites. Summary of the World's Cobalt Deposits* *A large part of the description of the world's cobalt deposits as given in this section is taken from the Nineteenth Annual Report of the Ontario Bureau of Mines, Part II, bv Willet G. Miller. Germany and Austria Deposits of cobalt-silver ores resembling those found in the vicinity of Cobalt, Canada, are found in Germany and Austria. The two areas in these countries are those of Annaberg and Joachimsthal. Mining was begun in the latter about the end of the fifteenth century, while it is stated the deposits of the former were discovered in 1492. The ores of those two regions are similar to those of Ontario, and contain compounds of cobalt, nickel, bismuth, and silver, with the ore of uranium, which has not been found in the Ontario deposits. The rocks belong to the older svstems, hut are different in composition from those of Cobalt. At Joachimsthal, in Bohemia, there is a series of mica schist and limestone cut by dikes of basalt. The veins are said to be older in age than the basalt, and younger than the other rocks mentioned. The veins, which are narrow, contain quartz, ( hornstone, caleite, and dolomite as gangue material, and often show a hrecciated structure. 1 The minerals of these veins are given in the following list : 1. Silver ores: native silver, argentite, polybasite, stephanite, tetrahedrite. proustite, pyrargyrite, and sternbergite. 2. Nickel ores : niccolite, ehloanthite, and millerite. 3. Cobalt ores: smaltite as well as bismuth-bearing linnseite and asbolite. 4. .Bismuth ores: native bismuth together with hismuthinite and bismuth ochre. 5. Arsenic ores: native arsenic and arsenical pyrites. 6. Uranium ore: uraninite or pitchblende. >t /, Beck ' Erzlagerstatten, p. 290, 1903. Beysehlag, Krusch and Vogt, Die Lao-erstatten der Nutzbaren Mmeralieu und Gesteine. Stelzner-Bergeat, Die Erzlagerstatten. w ° erslauen der 1918 Cobalt Minerals, their Composition and Occurrences 7 Associated with these are galena, zinc blende, pyrite, marcasite, and copper pyrites. Among these ores those of cobalt and nickel are generally the older; those of silver the younger. The veins cut through, dikes of quartz-porphyry, and are in turn cut by basalt and later dikes. Of similar composition to those of Joachimsthal are the veins of Annaberg in Saxony. In this neighbourhood the rock is gray gneiss. There are two groups of veins, but the younger, carrying the silver-cobalt ores, are the more important of the ore bodies. The gangue material is chiefly barite, fluorspar, quartz, and breun- nerite, with various cobalt, nickel, and bismuth ores, viz., chloanthite, smaltite, red and white nickel pyrites, annabergite, native bismuth, and rarely bismuthinite. Of the silver ores, pyrargyrite, proustite, argentite, native silver, and silver chloride are found. The subordinate gangue minerals are hornstone, chalcedony, amethyst, calcite, aragonite, kaolin, and gypsum ; while among the ores are copper pyrites, galena, zinc blende, pyrite, marcasite, tetrahedrite, siderite, uraninite, uranochal- cite, uranochre, gummite, and native arsenic. The fact that a large amount of silver chloride was mined at one time, is interesting. From a large number of observations, the following is given as the relative ages of the various minerals of the Annaberg veins : V. Decomposition products: annabergite and cobalt bloom. IV. Silver ores and native arsenic. III. Calcite and uraninite. II. Breunnerite and co'balt-nickel-bismuth ores. I. Barite, fluorspar, and quartz. The silver-cobalt veins cut the older tin and lead veins of the district as well as the dikes of microgranite and lamprophyre. The latter, especially, are often cut by the silver-cobalt veins. These are cut by basalt, which occurs not only in true dikes, but also in boss-like forms. Somewhat similar silver-cobalt ores are found in certain veins at Schneeberg, but they are not so strikingly like those of Joachimsthal and Annaberg. A like association of ores is found at Wittichen, where the veins occur in granite. According to Von Cotta, the rocks of the Joachimsthal district consist of mica schist, together with more or less hornblende schist and crystalline limestone, the whole being cut by numerous dikes of quartz-porphyry and basalt. There are also two large granite masses which rise out of the mica schist. There are lodes of tin, silver, and iron compounds. Tin is found only in the granite region. Silver lodes are divided into four groups fairly distinct from one another. One set contains about 17, while another has 21 lodes. There are also others which do not come to the surface. Von Cotta also states that both classes of lodes intersect the mica schist, with all its subordinate strata, quartz-porphyry, and often even the dikes' of basalt and wacke ; x and that there seem to be cases where dikes of the basalt and , wacke have intersected lodes or have penetrated their fissures. Prom this it friay be deduced that the silver lodes were almost contemporaneous with the formation of the basalt, in that their fissures, in part follow the basalt dikes and in part are intersected by the basalt. At all events' they stand in a certain genetic connection 1 Wacke is an old term for a soft, earthy variety of trap rock. Bureau of Mines No - 4 to the porphyry, which here is evidently of much greater age than the basalt. The subject is still somewhat obscure. The silver lodes have not yet been found in the granite. Other writers do not agree with Von Cotta, as they appear to be of opinion that the basalt is younger than the veins. The following notes are taken from Phillips' "Ore Deposits," p. 436, 189^6. The mountains known as Erzgebirge lie on the boundary between Saxony and Bohemia. Joachimsthal lies on the Bohemian side, and is therefore an Austrian town, while Annaberg is in Saxony. The country rock in the neighborhood of Joachimsthal is for the most part mica sc-hist enclosed between masses of granite. In the eastern part of the mine there are some masses of included limestone, but in the western part, where the veins are not infrequently associated with dikes of porphyry, the gangue is almost quartzose. There are seventeen veins striking north and south, and seventeen others of which the direction is east and west. It has been constantly observed that the former exhibit a tendency to become enriched where they pass through the porphyry or included limestone, while the latter is not similarly affected when they come in contact with these rocks. The ores mined contained silver, cobalt, nickel, bismuth, and uranium. The uranium ores of Joachimsthal became valuable a few years ago, when it was found that uraninite was the chief commercial source of radium. In 1864, when one shaft had reached a depth of 1,440 feet, a heavy outburst of water, at a temperature of 25° C. and evolving sulphuretted hydrogen, took place, and greatly interfered with underground operations. It was two years before this water could be successfully tubbed -off and mining continued. Cobalt minerals associated with granite are found in several other localities in the Erzgebirge, as well as at Wittichen and at Wolfach, in the Black Forest, where the veins occur in granite. In Thuringia fault fissures in the Kupferschiefer and Zechstein are filled with barite, calcite and fragments of the country rock, together with smaltite, asbolite, and erythrite. They have been worked especially at Schweina, near Liebenstein. The palseopicrite of Dillenburg (Nassau) contains cobalt, together with nickel, copper, and bismuth. At Querbach and Giehren, in the Riesengebirge, the mica schist near the contact with gneiss is impregnated with cobaltite, chalcopyrite, pyrite, pyrrhotite, arsenopyrite, blende, galena, magnetite, and cassiterite. In the Fichtelgebirge, ores of cobalt and nickel are associated with siderite, bismuth, and barite. Siderite and copper ores are found with them in the Siegen district, Prussia. In Alsace veins of smaltite, chloanthite and native silver in a calcite gangue were formerly worked at Sainte-Marie-aux-Mines. Messrs. Schmidt and Verloop •■ have described the cobalt and nickel deposits of Sehladming, Styria. The predominating ores are given as : niccolite, chloanthite, gersdorffite, and smaltite. Native bismuth and arsenic, arsenical pyrites and- lollingite are also found. > Schmidt and Verloop Notiz fiber die Laerstatte von Kobalt und Nickelerzen bei Sehladming in Steiermark: Zeitschr. prakt. Geologie, Vol. XVII, 1910, pp. 271 275 1918 Cobalt Minerals, their Composition and Occurrences During the period from 1877 to 1880 there were obtained 29.3 tons of ore, containing 4,497 ounces of silver, 198 pounds of bismuth, 878 pounds of uranic oxide, 1.5 tons of arsenic, and 314 pounds of cobalt-nickel with a little lead, repre- senting a total value of £1,687. About this time it became evident that the uranic oxide was the most valuable product of these mines, and workings were especially directed to develop the minerals yielding it. The Schneeberg mines during the year 1881 produced 158 tons of nickel and cobalt ores, valued at £5,902 ; 1,315 tons of silver 1 , ore, and 59 tons of bismuth ore, worth £3,292 and £16,933 respectively. The production of cobalt ores in Prussia and Bavaria is given below. V PRODUCTION OF COBALT ORES IN PRUSSIA.! Year Cobalt Ore Year Cobalt Ore Metric tons Value Metric tons Value 1852 233 12 14 10 6 3 1 $ 16,376 5,652 6,676 4,534 3,882 1,761 767 1880..., 48 33 66 98 67 59 19 11 33 503 651 576 534 203 203 120 181 121 34 17 4 36 76 65 41 22 7 $ 2,974 1853 1881 2,052 1854 188? 3,311 1855 1883 4,869 1856 1884 2,030 1857 1885 "1,326 1858 1886 808 1859.. 1887 343 1860 0.3 1 1 1 143 0.2 17 72 75 291 1,470 37 1888 992 1861 1889 2,739 1862 1890 10,739 1863 1891 9,209 1864 189? 14,550 1865 1893 8,491 1866 1894 5,741 1867 23 25 27 16 18 219 286 254 200 158 70 46 49 12,313 8,371 6,764 3,762 4,228 14,547 13,820 35,757 19,789 19,076 5,233 2,955 3,074 1895 6,298 1868 1896 9,868 1869 1897 6,256 1870 1898 1,700 1871 1899 850 1872 1900 160 1873 1901 2,168 1874 1902 1875 1903 1876 1904 1877 1905..... 1878 1906 1879 Cobalt products were made in Prussia continuously from 1852 to 1911. No cobalt ore was produced in Prussia after 1906 and very little since 1897, so that most of the ore treated must have been imported. In 1884 and 1885 only was there any production of cobalt ores in Bavaria. During these years there were produced 160 tons and 349 tons of ore, valued at $600 and $1,050 respectively. 1 Most of the figures in this and the following tables were taken from the Mineral Industry. 10 Bureau of Mines No. 4 The production of cobalt ore in Saxony has not been published separately, but is given with bismuth and nickel ores. From 1878 to 1901 there was produced 25,350 tons of cobalt, bismuth, and nickel ores. In 1904, one cobalt-silver mine in the Schneeberg district had a production valued at $132,147. The values were in silver, cobalt, nickel, bismuth, arsenic, uranium, samples, etc. These ores were treated at the "blue colour works," at Schneeberg. Both the government and private companies were interested in the industry. For a detailed description of the cobalt industry in Saxony, the reader is referred to " The Early History of the Cobalt Industry in Saxony," by Mickle, Beport of Bureau of Mines, Ontario, Vol. XIX, 1913, pt. ii., pp. 234-251. PRODUCTION OF COBALT ORES IN AUSTRIA. Year 1856 1857 1858 1859 1860 1861 1869 1870 1871 1872 1873 1874 1875 1876 1877 1878 1879 1880 1881 1882 1883 1884 1885 1886 1887 1888 1889 1890. 1891. 1892. 1893 1894. («). Nickel and Cobalt Ore Metric tons Value Year Nickel and Cobalt Products Metric tons 136 387 342 371 281 166 50 452 156 112 97 105 76 27 16 40 15 4 5 137 37 J. 4 0.3 0.5 18,806 5,508 3,050 662 108 12,244 12.546 9,864 8,340 790 242 718 440 200 210 158 340 1,546 154 126 1873 1874 1875 1876 1877 1878 1879 1880 1881 1882 1883 1884 1885 1886 1887 1888 1889 1890 1891 1892 1893 1894 1895 1896 1897. 1898 1899. 1900 1901. 19 1.5 0.15 0.12 0.1 Value 1856 * 1857 1858 1859 1860 5 ... 1861 1870 1871 1872 • 23 20,150 87 22,460 22 18,892 22 13,734 14 7,896 6 3,502 5 1,280 4 1,142 1,336 180 78 64 62 10,022 10,800 17,868 13,668 1,198 fa) From 1861 to 1869 inclusive, no record is given of any production of nickel and cobalt ore or products in Austria. u(1 « uiu 1918 Cobalt Minerals, their Composition and Occurrences 11 Deposits of the Chalanches, Prance Silver, cobalt, and nickel ores somewhat similar to those of Germany occur in a network of narrow veins in crystalline schist at the Chalanches, in the Dauphin e. France. These deposits were discovered in 1761, and have been described by T. A. Eickard. 1 The following notes are from Mr. Eickard's paper: During the earliest period of mining at the Chalanches, some bodies of rich silver, nickel, and cobalt ore were found near the surface. Tt is said that two shots produced sufficient silver to pay for the two buildings known as the pavilions of Allemont, with their various ornamentations, including the fleur-de-lis which still adorn the roof. As 200 to 300 kilos of silver would at that time be worth from $10,000 to $15,000 this statement does not seem incredible. It is remarkable that although the silver is always associated in the lodes with rich nickel and cobalt ores, often with bunches of stibnite, and more rarely and erratically with gold, the government engineers took no notice of any metal other than silver. The speiss 2 containing nickel and cobalt was rejected with the slags, and was used to fill the swamps or form road beds, which, in later times, were furrowed and turned over to recover their valuable contents. The possibility of utilizing three metals instead of one seems to have dawned upon the engineers quite as a discovery; and this fact stimulated the repeated spasmodic attempts to rehabilitate the old mine. The arsenides of nickel and cobalt were sold in England and Germany. A German chemist was employed at Allemont to manufacture cobalt pigments for the arts, but was not successful, and the attempt was abandoned. In 1891 gold was first recognized. However, its importance proved greater from a scientific than from a commercial point of view. The old mine-workings, aggregating 20 kilometres in length, showed that a great deal of unsuccessful exploration had been carried out. The geological formation is simple. A network of veins traverses crystalline schists of variable character. The country rock forms a part of the great crystalline formation usually referred to as the Archaic schists of the Alps, though in point of fact they probably include rocks from the A'-eh-'ir eing frequently almost microscopic in size. The following minerals have been identified and can be conveniently classed under the headings: I. Native Elements. — Native silver, native bismuth, graphite. -- s ■ II. Arsenides. — Niccolite, MAs ; chloanthite, NiAs 2 ; smaltite, CoAs 2 -; and lollingite, FeAs,. 3 III. Arsenates. — Erythrite, or cobalt bloom Co 3 As 2 8 .8H 2 ; annabergite, or nickel bloom Ni.„A«„O s .8H,0; scorodite, FeAs0 4 .2H 2 0. IV. Sulphides. — Argentite, Ag,S ; millerite, -NiS"; argyropyrite ? ; stromey- erite? (Ag,Cu),S; bornite, Cu 5 FeS 4 ; . ehalcopyrite, CuFe.S, ; sphal- erite, ZnS; galena,. PbS; pyrite, FeS 2 . Y. Sulpharsenides. — Mispickel, FeAsS ; .cobaltite, CoAsS. VI. Sulpharsenites.— Prous.tite, Ag 3 AsS 3 ; xanthoconite ? Ag a A_sSj. ■ * -Mylar, W. G., Opt; Bur. Min., Vol. XIX, 1913, Pt. II, p. 8. •„ , - See -description, -page 6. ":-■'• - , ■ ■ ■■ 3 Ellsworth-,,- A Study of Certain Minerals-f rem Cobalt, Ontario. -Ont.,..Bur-. Min..,. Vol. XXV, 1916, Pt. 1, p. 223. ' 3 b.m. (iii) 26 Bureau of Mines No. 4 VII. Antimonides. — Dyscrasite, Ag 6 Sb; breithauptite, NiSb. VIII. Sulphantimonites— Pyrargyrite, Ag 3 SbS 3 ; stephanite, Ag 5 SbS 4 ; poly- basite? Ag 9 SbS 6 ; tetrahedrite, Cu 8 Sb 2 S 7 ; freibergite? (silver bear- ing tetrahedrite). IX. Sulphobismuthites. — Matildite, AgBiS 2 , emplectite, CuBiS 2 . X. Mercury. — Amalgam (?). XI. Phosphate. — Apatite. XII. Oxides. — Asbolite; heubachite?; heterogenite ? ; arsenolite, As 2 3 ; roselite? (Ca,Co,Mg) 3 As 2 8 .2H 2 0. XIII. Veinstones. — Calcite, dolomite, aragonite, quartz, barite, fluorite. 1 The above table contains a few minerals that have been found in only one or two veins and cannot be considered characteristic. Millerite, for instance, is of rare occurrence, and emplectite has been found only in the Floyd mine, near Sharp lake, in the western part of the Cobalt area. Bornite, chalcopyrite, zinc blende, galena, and pyrite are not characteristic of most of the ore, these minerals occurring more frequently in the wall rock or in non-silver bearing ore of the Keewatin. Apatite in recognizable crystals has been found in the ore of only one mine. Mercury appears to occur in the ore of all the mines that contain high values in silver, but whether it occurs only as amalgam or in other forms has not been determined. A question-mark has been placed after the names of several minerals in the table which have been reported to occur in the veins, but whose identification has not been made complete by chemical analyses or crystallographic measurements. Gold in small quantity has been found in a number of veins, especially in those in which cobaltite or mispickel are characteristic minerals. Certain shipments from the Timiskaming mine contained copper in economic quantities. 2 While we have both native silver and arsenides in abundance, the compounds of arsenic and silver occur only in small quantities. Antimony, which is not abundant, is found in some compounds where we would expect to find arsenic, since the latter is so much more common. One would also expect to find more compounds of bismuth, since this metal occurs in the free state in considerable quantities in some of the deposits. It might also be expected that native arsenic would occur, but so far it has not been found. Nearly all the chemical groups of minerals found in the celebrated Joachims- thal deposits of Bohemia are present in the Timiskaming ores. The most important exception is uraninite or pitchblende, which came into ■ prominence a few years ago as the chief source of the element radium. Order of Deposition of Minerals The following table shows, in descending order from the youngest to the oldest, the general succession in order of deposition of the principal minerals of the Cobalt area proper. There appear to be, however, minor exceptions to this order. •Barite and fluorite have not been found in the veins at Cobalt proper, but they occur with silver-cobalt ores in one or two veins near Elk lake, and in Langmuir township in the southeast part of the Porcupine area. Small veins of barite have also been found in the Nipissing-diabase in Leonard and Lawson townships, in the GFowganda silver area 'Miller, W. G., Ont. Bur. Min., Vol. XIX, 1913, Pt. II, p. 10. 1918 Cobalt Minerals, their Composition and Occurrences 27 III. Decomposition products, e.g. erythrite or cobalt bloom, annabergite or nickel bloom, and asbolite. II. Rich silver ores and calcite. I. Smaltite, niccolite, and dolomite or pink spar. After the minerals of group I were deposited the veins were subjected to a slight movement. In the cracks thus formed the minerals of group II were deposited. A few veins that escaped the disturbance do not contain silver in economic quantity. This order of deposition appears to be the same as that of the minerals in the Annaberg deposits of Germany and those of Joachimsthal, Austria. 1 Messrs. Campbell and Knight 2 subjected specimens of the cobalt-silver ores of Cobalt to examination, using methods employed in metallography. While their results confirm, in a general way, Miller's observations on hand specimens, and on blocks of ore, they have worked out the order of deposition of the minerals in greater detail. They state that, although all of the structures met with in this examination cannot be satisfactorily explained, they point to the following order of deposition for the principal constituents. First came the smaltite, closely followed by the niccolite; other minerals in small amount came down at this time. Then, after a period of slight movement in which the first minerals were more or less fractured, calcite was deposited as a ground-mass. Later came argentite, which was followed by native silver and native bismuth. Lastly came the surface decomposition products, erythrite and annabergite. : Arranged in order, the succession is, then, as follows: .' Smaltite, niccolite, period of movement and fracturing, calcite, argentite, native silver, native bismuth, period of decomposition, and finally erythrite and annabergite. At Annaberg, bismuth ore is thought to have been deposited with the cobalt- nickel minerals and not with the rich silver ore. Moreover, at the time Messrs. Campbell and Knight made their examination of the ores from Cobalt it was not known that two carbonates occur in the gangue, viz., calcite (white) and dolomite (pink). The latter has been found to belong to an older generation than the former. Any statement as to the form in which the native silver came in solution into the veins must be merely hypothetical. Silver carbonate, Ag 2 C0 3 , like calcium carbonate, CaC0 3 , is soluble in excess of carhon dioxide, C0 2 . Hence when the calcite, CaC0 3 , of the cobalt-silver veins was being carried in solution, it does not seem improbable that silver carbonate may have been in solution at or about the same time. Palmer and Bastin 3 discuss metallic minerals as precipitants of silver and gold, and their experiments show that certain sulphides and arsenides of copper and 1 Beck, The Nature of Ore Deposits, Weed's translation, pp. 285-289. "Campbell and Knight, Microscopic Examination of the Cobalt-Nickel Arsenides and Silver Deposits of Timiskaming. Economic Geology, Vol. I, 1906, pp 767-776 The Para genesis of the Cobalt-Nickel Arsenides and Silver Deposits of Timiskaming. Ens and Min Jour., Vol. LXXXI, 1906, p. 1089. S S " Geolo Pal Vd Vni B 1913' M f 4 ^ 1Iic Minerals as Precipitants of Silver and Gold. Economic 28 Bureau of Mines No. 4 nickel, e.g. chalcocite and niccolite, precipitate metallic silver very efficiently from dilute aqueous solutions of silver sulphate. However, the more common sulphides, such as pyrite, galena, and sphalerite were relatively inactive as precipitants of silver from aqueous sulphate solutions. Argentite, proustite, and native silver in hair-like form, appear to be of secondary origin. These minerals are found in vugs in the lower workings of the mines where the ore has become leaner, or below the productive zone in the veins. The silver-bearing solutions working downward beneath the sill, in the frac- tured rocks, lost their silver content by precipitation on coming in contact with the cobalt-nickel minerals before a great depth was 'reached. Hence it is not surprising to find that rich silver ore does not extend to as great a depth beneath the sill as do the cobalt-nickel ores. Practically all the samples of native silver, excepting those that show a crystalline form or occur in veinlets, contain mercury. ! ' Cobalt minerals are also found in areas lying at some distance from the town of Cobalt. The most important deposits occur in South Lorrain, Casey township, and Gowganda. The Lake Superior silver deposits also contain small amounts of cobalt. Other minor occurrences of nickel-cobalt ores in Canada are given in the " Annual Eeport of the Geological Survey of Canada," vol. XIV, 1901, pt. H; to 1917. The following table shows the production of the Cobalt district from 1904 to 1917. Total Production of Cobalt Mines 1904-1917 1 Nickel Cobalt Arsenic Silver Total value Year tons value tons value tons 1 value ounces value 1904.. 1905.. 1906.. 1907.. 1908.. 1909.. 1910.. 1911.. 1912.. 1913.. 1914.. 1915.. 1916.. 1917.. ■ 4— 14 75 160 370 612 766 504 392 429 377 (a) 90 (h) 35 (b) 79 (6)155 $ 3,467 10,000 1,174 14,220 13,326 28,978 28,353 59,380 125,071 16 118 321 739 1,224 1,533 1,098 852 934 821 (a) 351 (A) 206 (6) 400 (ft) 337 $ 19,960 100,000 80,704 104,426 111,118 94,965 54,699 170,890 314,381 420,386 590,406 383,261 805,014 1,138,190 72 549 1,440 2,958 3,672 4,294 4,897 3,806 4,166 3,663 2,030 2,490 2,160 .2,592 $ 903 2,693 15,858 40,104 40,373 61,039 70,709 74,609 80,546 64,146 116,624 148,379 200,103 608,483 206,875 2,451,356 5,401,766 10,023,311 19,437,875 25,897,825 30,645,181 31,507,791 30,243,859 29,681,975 25,162,841 24,746,534 19,915,090 19,401,893 $ 111,887 1,360,503 3, 6 '.7, 551 6,155,391 9,133,378 12,461,576 15,478,047 15,953,847 17,408,935 16,553,981 12,765,461 12,135,816 : 12,643,175 16,121,013 $ 186,217 1,473,196 3,764,113 6,301,095 9,284,869 12,617,580 15,608,455 16,199,346 17,818,082 17,051,839 13,501,469 12,695,809 13,707,672 ■ 18,028,597 Total. 4,058 283,969 8,950 4,388,400 38,789 1,524,569 274,724,172 151,950.561 158,176,339 1 Ont, Bur, Min., Vol. XXVII, 1918, p. 16. (a) Metallic contents of nickel and cobalt oxides respectively. (6) Metals and metallic contents of all nickel and cobalt compounds. 1918 Cobalt Minerals, their Composition and Occurrences 29 In the following table a record of silver shipments since 1904 is given. Silver Production, Cobalt Mines, 1904 to 1917 1 to .9 o IS Is Si 53 Shipments and Silver Contents u Ore Av. per ton ounces Concentrates Av. per Ion ounces Bullion Total c3 tons ounces tons ounces ounces ounces value 1904 4 16 17 28 30 31 41 34 30 35 32 24 28 28 158 2,144 5,335 14,788 24,487 27,729 27,437 17,278 10,719 9,861 4,302 2,865 2,177 2,288 206,875 2,451,356 5,401,766 10,023,311 18,022,480 22,436,355 22,581,714 20,318,626 15,395,504 13,668,079 6,504,753 6,758,286 4,672,500 3,271,353 1,309 1,143 1,013 677 736 809 821 1,176 1,436 1,386 1,511 2,359 2,146 1,429 $ 206,8751 111.887 1905 2,451,356 5,401,766 10,023,311 19,437,875 25,897,825 30,645,181 31 507,791 30,243,859 29,681,975 25,162,841 24,746,534 19,915,090 19,401,893 1,360,503 1906 3,667,551 1907 6,155,391 1908 1,137 2,948 6,845 9,375 11,214 11,016 12,152 11,996 8,561 13,720 1,415,395 3,461,470 7,082,834 8,056,189 9,768,228 8,489,321 8,915,958 10,001,548 7,598,011 6,445,243 1,244 1,174 1,030 858 871 770 733 834 887 469 9,133,378 1909 12,461,576 1910 1911 1912 1913 1914 1915 1916 1917 980,633 3,132,976 5,080,127 7,524,575 9,742,130 7,986,700 7,644,579 8,053,318 15,478,047 15,953,847 17,408,935 16,553,981 12,765,461 12,135,816 12,643,175 16,121,013 Tn'l. 151,568 151,712,958 1,001 88,964 71,234,197 801 50,145,038 274,724,172Jl51,950,561 As the camp has developed, the average grade of ore shipped has gradually lowered in value. The introduction of concentration plants in 1908 has tended to keep the shipments up to a high standard, but there is a growing tendency to treat the ore at the mines and recover the silver as bullion for shipment. The average concentration ratio of the different mills during 1914 was 47-1. Further information on the treatment of the ores at Cobalt will be found under the heading " Develop- ment of the Metallurgy of the Silver-Cobalt Ores of Ontario." In the purchasing of the cobalt ores payment is made for the silver and in some cases for the cobalt, the amount paid for the silver varying with the grade of the ore. The different schedules that have been adopted are given in the descriptions of the Coniagas Eeduction Co. and the Deloro Mining and Eeduction Co. under the " Metallurgy of Cobalt." In 1905 the price offered for cobalt in ores containing about 6 per cent, cobalt, fell from 65 to 35 cents a pound and at the same time the allowance which had been made previously for the nickel and arsenic, viz., 12 and 0.5 cents a pound respectively was cancelled. Between 190'5 and 1909, ten cents per pound was allowed for the cobalt in the ores if they contained more than 6 per cent., except where the nickel was greater than the cobalt. Between 1909 and 1914 very little was realized for the cobalt except in the case of high grade ores. Since 1914, some of the companies have been paying for cobalt, but in some cases not for silver in the same ore. The amount paid for cobalt varies with the » Ont. Bur. -Min., Vol. XXVII, 1918, p. 16. 30 Bureau of Mines No ' 4 grade of the ore and is about as follows : five cents a pound for the cobalt m ores between 6 and 8 per cent., ten cents a pound in ores between 8 and 10 per cent., and fifteen cents a pound in ores over 10 per cent, cobalt. Most of the cobalt ores that are purchased for the recovery of the cobalt are treated by Canadian smelters. However, a quantity of ore is imported by smelters in the United States, the chief importer being the American Smelting and Kenning Company. The Pennsylvania Smelting Co., Carnegie, Pa. ; the Balbach Smelting and Penning Co., Newark, N.J.; and the United States Metals Penning Co., Chrome, N.J., also import small quantities of cobalt ores. Shipments of cobalt-nickel residues from the Nipissing high-grade mill con- taining 9 per cent, cobalt and 4.5 per cent, nickel have been made by the Nipissing Mining Co. to H. Wiggin and Co., Birmingham, England. A few shipments containing 4,500 ounces of silver per ton were made previous to 1913 to the Government smelter, Saxony, Germany. United States smelters imported during 1915, 7,310 tons of ore from the Cobalt district containing 3,580,843 fine ounces of silver, as against 7,206 tons containing 3,966,301 fine ounces in 1914. In 1916 shipments of ore and concentrates from Cobalt to refineries in the United States comprised 364 tons of ore carrying 408,014 ounces, and 3,700.35 tons of concentrates carrying 1,629,841 ounces — a total of 2,037,855 ounces of silver. In 1917 to refineries in the United States there were consignments from Cobalt amounting to 6,307 tons, from which 2,914,267 fine ounces of silver were recovered. These shipments were on the whole of considerably lower grade than those to the home refineries, averaging only 462 ounces of silver to the ton, as against 810 ounces. Much the larger quantity treated by U. S. plants was at the works of the American Smelting & Refining Company, Denver, Col., and Perth Amboy, N.J. Of the total quantity of silver contained in the product of the Cobalt mines in 1917, namely 19,401,893 ounces, 14,504,681 ounces were refined at the mines in Cobalt or in Ontario works, being about 75 per cent, of the whole. Additional References Occurrence and Utilization of Cobalt Ores, Bulletin Imperial Institute, London, Vol. XIV, .1916, pp. 417-437. Wilson, M. E., Origin of Cobalt Series. Journal of Geology, Vol. XXI, 1913, pp. 121-141. Power, F. Danvers, The Mineral Besources of New Caledonia, Institution Mining and Metallurgy, Trans., Vol. VIII, 1899-1900, pp. 426-472. This article contains an extensive bibliography. 1918 The Metallurgy of Cobalt 31 CHAPTER II THE METALLURGY OF COBALT Very little is known about the details of the metallurgy of cobalt in comparison with our knowledge of the other metals, except by those directly connected with the industry. It is not a new subject, since the treatment of cobalt ores was prac- tised for several hundred years in Europe, where the output of the world's supply of cobalt was controlled until the discovery of the Canadian cobalt deposits in 1903. New South Wales, Norway, New Caledonia, Germany, Chile, and Hungary were the chief producers of cobalt ores, while the largest refineries were located in Germany and England. Since 1902 there has been very little cobalt ore mined outside of .Canada, except in the United States during 1903 and 1908, when there was a production of 60 and 100 tons respectively of cobalt oxide from the ores of Missouri. Until 1913, the world's annual production of cobalt oxide amounted to approximately 250 tons, but within recent years the production has increased until in 1916 it amounted to 400 tons. Within the last few years the quantity of cobalt ■ metal produced has increased from practically nothing in 1913, to 165 tons in 1916, and 158 tons in 1917. The price of cobalt oxide (70 per cent, cobalt) fluctuated little previous to 1907, the oxide selling at prices varying from $1.60' to $2.00 a pound. In 1907 the price rose to $2.50, but in 1908 it dropped to $1.40. Since 1908 the price has gradually declined, the average for 1915 being 90 cents a pound. Owing to the increased present demand the price has risen to $1.50 (1917). The value of metallic cobalt is given (1917) as $2.00 to $2.25 a pound. In reviewing the metallurgy of cobalt, two noticeable changes are evident; first, previous to the discovery of the large cobalt deposits in Canada, practically all compounds of cobalt were produced in Europe; and second, in the European refineries ores were treated for the cobalt content alone, while from the ores of Canada, metallic silver, cobalt, nickel, and arsenic oxide are recovered. The associated metals are often a source of revenue for the smelters. Since most of the cobalt compounds produced in Europe were used in the ceramic industries, and as the requirements of these industries at the time were not such as to demand a high-grade cobalt oxide, it is reasonable to conclude that the processes used in Europe did not produce a high-grade cobalt oxide. However, the demand of the ceramic industries at the present time is for a high-grade oxide, and this is supplied by the Canadian smelters at practically one-half the price that the low and medium cobalt compounds or smalts were sold at in Europe ten years ago. The elements arsenic, sulphur, copper, iron, and nickel, which are usually asso- ciated with cobalt ores, are common to the ores of Europe and Canada, while those from New Caledonia, though free from sulphur and arsenic, contain a large per- centage of manganese. However, arsenic and sulphur cannot be altogether con- sidered as impurities in cobalt ores, since the presence of either element enables the ores to be reduced in blast-furnaces to produce a speiss or matte. 32 Burea u of Mines No. 4 The metal cobalt or the oxide has never been recovered in a pure form from ores by dry methods alone, because of its association with metals possessing very similar properties; hence we find chemical or wet methods employed to separate the associated elements. In any preliminary treatment or smelting of cobalt ores the behaviour of cobalt, nickel, and iron toward arsenic, sulphur, and oxygen is important. Of the three metals nickel, cobalt, and iron, nickel has the greatest affinity 1 for arsenic, then cobalt, and lastly iron ; while in the case of oxygen their affinities are reversed. As regards the behaviour of these metals towards sulphur, there is little difference, but nickel and cobalt seem to combine preferably with sulphur. Also, because the affinities of the three metals lie very close together, it is not possible to eliminate iron as oxide or silicate from a mixture of iron, nickel and cobalt by having just sufficient arsenic present to form arsenides of nickel and cobalt, nor is it possible to remove iron from the other two in a speiss or matte by regulating the extent of oxidation. In both cases some iron, nickel, and cobalt will be found together. Cobalt ores are commonly smelted in blast furnaces to remove gangue minerals and other impurities, e.g., iron, sulphur, and arsenic. In the blast furnace smelting, a speiss 1 or a matte 2 and a slag are formed. In blast-furnace smelting of cobalt ores a certain amount of iron is always allowed to enter the speiss or matte, because when iron is present very little cobalt will be found in the slag, while a certain amount of iron is necessary to assist in the subsequent precipitation of arsenic. The following classification illustrates the metallurgical treatment of cobarlt ores. Although the production of smalt 3 directly from ore is not practised at the present time, this method is given in the classification since it was used formerly in Europe. 1. The Extraction of Cobalt Oxide. A. Decomposition of arsenical and sulphide ores; 1. By smelting in blast-furnaces producing, (a) A speiss containing chiefly cobalt and nickel arsenides. (b) A matte containing chiefly cobalt and nickel sulphides. 2. By other processes. (a) "Wet processes. (b) Dry processes. B. Decomposition of oxidized ores; 1. "Wet processes. 2. Dry processes. C. Decomposition of Silicates. 3. The Production of Smalt. I. — The Extraction of Cobalt Oxide A. 1 . Decomposition of Arsenical and Sulphide Ores in Blast Furnaces All the cobalt ores smelted in Canada are arsenical ores containing silver, while those treated in Missouri are sulphide ores practically free from -silver. ' Speiss is a metallurgical product in which the metals are present as arsenides. 2 Matte is a metallurgical product in which the metals are present as sulphides. 3 Smalt is a silicate of cobalt, used in the pottery industries. 1918 The Metallurgy of Coba lt 33 From the arsenical silver ores, metallic silver and argentiferous speiss containing cobalt, nickel, iron and copper as arsenides are produced, while from the sulphide ores a matte containing the metals as sulphides is formed. If more than sufficient arsenic or sulphur is present than is necessary to combine with the cobalt, nickel, copper and part of the iron, any excess is removed' by a previous roasting, or a number of different ores may be mixed to get the proper quantity of arsenic for the blast furnace charge. The usual blast furnace charge contains approximately 16 per cent, arsenic. In the blast-furnace smelting of the silver cobalt ores of Canada, the products of smelting are metallic silver, approximately 850 fine, which represents about 85 per cent, extraction of the silver content of the ore; an argentiferous speiss con- taining arsenides of cobalt, nickel, copper, and part of the iron ; a slag containing the lime, magnesia and part of the iron as silicates; and flue dust which contains fine particles of ore, crude arsenious oxide, and coke dust. In smelting sulphide ores, free from silver, matte, slag, and flue dust are produced. The speiss or matte then undergoes further treatment for the recovery of the cobalt, nickel, and silver. The process of treating speiss or matte consists of grinding and roasting, fol- lowed by treatment with sulphuric acid and chemicals to convert the cobalt and nickel into soluble compounds, leaving most of the impurities in an insoluble state. However, small quantities of iron, nickel, copper, arsenic, and sulphur dissolve with the cobalt, and these must be removed, since they are objectionable in cobalt oxide to -be used in the ceramic industries. The maximum limits of the above impurities in High-grade cobalt oxide are, approximately, iron 0.5 per cent., nickel 1 . per cent., copper, arsenic, and sulphur . 1 per cent each. Treatment of ground unroasted speiss with acids and chemicals is also practised. The smelting of arsenical ores of cobalt is conducted in blast-furnaces at present in Canada, chiefly at the smelters of the Deloro Smelting and Refining Company' and the Coniagas Reduction Company. The blast-furnace smelting of sulphide Ores is used by the Missouri Cobalt Company,. Fredericktown, Missouri, which was formerly the North America Lead Company. Sulphide ores were also treated at one time at the Scopello works, Piedmont, Italy; at the Isabella works, in Silesia; at Schneeberg in Saxony; and at the Christofle works, at St. Denis, France. A. 2 (a). Decomposition of Arsenical and Sulphide Ores by Wet Processes No methods have ever been successfully practised to treat arsenical and sulphide cobalt ores directly by wet methods alone, the reason being that it is more profitable to concentrate this class of ores by producing a speiss or matte. ' A few attempts have been made to treat arsenical ores without a preliminary smelting in blast- furnaces, by first roasting the ore, which operation was followed by treatment with acids. Owing to the difficulties in operating such a process, and also to the high consumption of acids and chemicals, only small quantities of ore containing small amounts of soluble gangue minerals could be treated. The reagents tried were hydrochloric, sulphuric, or nitric acids, with or without the addition of chemicals. Solutions of ferrous chloride were also frequently tried. 4 b.m. (iii) 34 Bureau of Mines ____ No ' 4 A. 2 (b). Decomposition of Arsenical and Sulphide Ores by Dry Processes An attempt was made in Germany to treat low-grade cobalt ores by roasting with the addition of salt and iron pyrites, the cobalt being converted into soluble cobalt chloride, while practically all the iron remained as insoluble oxide^ There is no record of such a process ever having been operated on a commercial scale. B. (1). Decomposition of Oxidized Ores by Wet Processes The treatment of the ores from New Caledonia comes under this heading. Decomposition of the ore was effected by treatment with a hot solution of ferrous sulphate. For a detailed description of this method see the Herrenschmidt processes. B. (2). Decomposition of Oxidized Ores by Dry Processes An attempt was made during 1893 and 1894 to concentrate the oxidized ores of New Caledonia by producing a matte. As these ores did not contain sufficient sulphur to form a matte, this latter element must have been added, probably as pyrites. C. Decomposition of Silicates Silicates of cobalt cannot be smelted with arsenical or sulphide ores to form a speiss or matte, because cobalt silicate is not decomposed by iron arsenide or iron sulphide to form cobalt arsenide or sulphide. Nickel silicate, however, does react with iron pyrites to give nickel sulphide and iron silicate. It is possible, however, under strongly reducing conditions, to reduce some cobalt from the silicate. The possibility of treating silicates by wet methods will depend altogether on whether or not the cobalt and gangue minerals are decomposable by acids. How- ever, there are no known occurrences of cobalt silicates in nature. As mentioned above, cobalt ores usually contain arsenic, sulphur, copper, iron, nickel, and manganese. The larger part of the arsenic, sulphur, and iron is removed in the preliminary blast-furnace treatment, but the chief difficulty in pro- ducing fairly pure cobalt oxide lies in the removal of the remaining small quan- tities of these elements. The removal of these impurities will be discussed in the order in which they are usually removed from cobalt-nickel solutions. Removal of Arsenic from Cobalt-Nickel Ores and Solutions Arsenic is a common impurity of cobalt ores, and is very objectionable, espe- cially in cobalt metal which is added to other metals to make alloys. When dry or wet methods are employed to convert cobalt and nickel into soluble form, consider- able arsenic dissolves with the former metals, and any arsenic in solution must be removed before proceeding with the precipitation of the cobalt and nickel. The method of removing arsenic 1 depends chiefly on the quantity and form in which it is present. In case of large quantities of arsenic, roasting to convert a greater part of it into volatile arsenious oxide is practised, but it is difficult to roast an ore containing more than 20 per cent, of arsenic to below 7 per cent., because of the formation of arsenates of iron, cobalt, and lime. The addition of carbon reduces any arsenates to arsenites, from which compounds volatile arsenious oxide is evolved on heating. This method, however, is too costly for any extensive use. 1918 The Metallurgy of Cobalt 35 In case of roasted products or ores containing small quantities of arsenic in the form of arsenates, chemical methods must be used to remove this impurity. When cobalt ores are treated in blast furnaces, considerable iron is allowed to enter the speiss or matte, so that the loss of cobalt and nickel in the slag will be low. A part of this iron is dissolved with the cobalt and nickel. Any dissolved iron assists in the removal of arsenic, for when a solution containing nickel, cobalt, iron, and arsenic is neutralized with ground calcium carbonate, the iron and arsenic combine to form ferric arsenate, FeAs0 4 , a light-brown, flocculent to granular precipitate. Practically all the arsenic can be removed in this way, and if there is not sufficient iron in the solution to form ferric arsenate with all the arsenic, iron in some soluble form is added. Arsenic may also be removed from speiss by heating the roasted product with sodium carbonate and nitre to form soluble sodium arsenate, the metals forming oxides. This method was practised for some time by the Canadian Copper Com- pany, Copper Cliff, Ontario, in the treatment of the silver-cobalt ores. The leached speiss containing up to 3 per cent, arsenic was shipped to New Jersey to be refined. Removal of Iron Any iron not removed as ferric arsenate is precipitated by careful additions of calcium carbonate, the iron precipitating as ferric hydrate. To completely precipitate the iron it is essential that the iron be oxidized. Removal of Copper Copper, when present in cobalt-nickel solution in quantities over . 5 per cent., presents considerable difficulty in its complete removal- Small amounts of copper will be precipitated completely from cobalt-nickel solutions along with the iron by the addition of calcium carbonate. However, when the ratio of the copper to the cobalt and nickel is greater than 1 to 6, it is advisable to remove the copper, either by iron plates or electrolytic methods. Removal of Manganese There is practically no manganese in the cobalt ores found at Cobalt, Canada, but practically all the cobalt ores from New Caledonia, previously in large use, carried a high percentage of this metal. In the manipulation of the New Cale- donia ores the solutions containing cobalt, nickel, and manganese were treated with sodium sulphide, the cobalt and nickel being precipitated as sulphides, while practically all of the manganese remained in solution. Separation of Cobalt from Nickel After the arsenic, iron, copper, and manganese have been removed, the next step is to separate the cobalt and nickel. The commonest method is to precipitate the cobalt first, but it is possible to precipitate it after the nickel. The separation of cobalt from nickel as practised at the present time is practically the same as it was a number of years ago. When a solution of calcium hypochlorite (bleaching powder) is added to a solution containing cobalt and 36 Bureau oi Mines No. 4 nickel, the cobalt is precipitated first as a black hydroxide, Co(OH) 3 . The pre- cipitation may be carried to a colourless solution 1 without precipitating any appreciable quantities of nickel. If it is desired to obtain pure nickel oxide, the first cobalt hydroxide is removed, and the precipitation of the remaining cobalt is continued until the solution is practically free from it, a quantity of black nickel hydroxide, Ni(OH) 3 , being precipitated at the same time. This intermediate precipitation produces mixed oxides, which must be retreated to produce pure cobalt and nickel oxides. The nickel in solution is precipitated as nickelous hydroxide or hydrated carbonate by the addition of a solution of lime or sodium carbonate. When cobalt and nickel are present as sulphates, it is customary to precipitate the cobalt by sodium hypochlorite instead of calcium hypochlorite, since the lime of the calcium hypochlorite reacts with the sulphate radicle to form insoluble calcium sulphate, which is difficult to remove. In case calcium sulphate is present in cobalt oxide, it may be removed by a treatment with a hot solution of sodium carbonate, the sodium carbonate and calcium sulphate reacting to form sodium sulphate and calcium carbonate. The sodium sulphate is removed by water and the calcium carbonate by treatment with dilute hydrochloric acid. Cobalt may also be precipitated after the nickel. In this case soda is added to the boiling solution which precipitates nickel hydroxide and carbonate with a small amount of cobalt carbonate, while cobalt with a small amount of nickel remains dissolved. Cobalt is finally precipitated by additions of more soda or chloride of lime. The writer is not aware of this method being practised commercially. Methods Used or Proposed to Treat Cobalt Ores for Cobalt Oxide In the following pages of this section a brief outline is given of the methods practised successfully at the present time and those formerly employed in Europe. This is followed by a summary of all the processes that have been proposed to treat cobalt ores. Very few, if any, of these latter processes could ever be successful on a practical scale, while some - are merely laboratory methods. An outline of all the processes is incorporated in this review merely as a reference for anyone under- taking an investigation of the recovery of cobalt from its ores. A more detailed description is given of the processes and smelters of the Coniagas Eeduction Com- pany, Limited, and the Deloro Smelting and Kenning Company, Limited, since these two smelters are the most successful ones at the present time. The Herren- sehmidt process is also considered in detail as a large quantity of New Caledonia ores were formerly treated by this method. All the other processes are grouped together, mention only being made of differences in the proposed treatments that may possibly be of interest. The methods employed by Canadian companies are first described. 'A solution containing approximately 1.5 to 2 parts of nickel sulphate to 1 part of cobalt sulphate is practically colourless. If cobalt is present in a larger ratio, the solutions are pink to red in colour, while if the ratio of the cobalt to nickel is less the solutions are green. 1918 The Metallurgy of Cobalt 37 Coniagas Reduction Company Limited 1 The Coniagas Mines Limited, of Cobalt, Ontario, owns practically all of the issued capital stock of the Coniagas Keduction Co., Limited. The head office of the company is at St. Catharines, Ontario, but the smelter is situated at Thorold, six miles west of Niagara Falls. The company's property comprises 160 acres, of which the smelter occupies about four, with a frontage of 1,500 feet on the Welland canal. It is also served by the Grand Trunk, and Niagara, St. Catharines, and Toronto railways. The construction of the smelter was begun in March, 1907, and actual smelting commenced in May, 1908. It was erected for the treatment of ores from the Coniagas mine, but its capacity is sufficient to smelt a certain tonnage of other silver ores from Cobalt. The process in use at this smelter is as follows : The ore is crushed, ground in a Krupp ball-mill, and sampled by a Vezin automatic sampler, two separate samples being taken. The ground ore is smelted in a blast-furnace with limestone and iron ore, the products being impure metallic silver, an argentiferous speiss con- taining cobalt, nickel, and iron as arsenides, also flue dust, and slag. The impure silver is cast into anodes and refined electrolytically. The speiss is treated with chemicals to recover the silver, cobalt, and nickel. Various grades of cobalt oxide containing from 60 to 76 per cent, metallic cobalt, are produced, according to the demand of the market. The cobalt oxide contains less than 1 per cent, nickel and only small proportions of sulphur, lime, and iron. The arsenical fume from the dust-flues and collectors is treated to produce refined white arsenic, which assays over 99 per cent, arsenious oxide. To operate the plant, from 200 to 300 horse-power is required, which is trans- mitted from Niagara Falls. The smelter has a monthly capacity of 250 tons of raw ore. The limestone flux is obtained from Port Colborne, 20 miles south, and the iron ore from Michigan. This company produces refined silver, cobalt oxide and metal, nickel oxide and metal, white arsenic and metallic arsenic. The output of the smelter since the commencement of operations is given below. The production of cobalt and nickel oxides, as shown in the table, repre- sents the cobalt and nickel content in refined oxides and various products. Year Ore Treated Silver— Fine Cobalt Oxide Nickel Oxide " White Arsenic 1908 1909 1910 1911 1912 1913 1914 1915 1916 1917 tons 266.80 1,116.90 2,017.25 2,821.50 2,288.77 2,509.80 1,968.78 2,541.00 2,718.86 2,633.25 ounces. 360,683 1,659,604 3.485,243 5,770,271 4,824,632 4,977,012 3,865,546 3,445,661 4,428,913 2,954,665 tons 5.5 0.9 53.8 60.5 129.0 250.6 171.9 59.0 190.4 49.6 tons 1.5 13.2 17.3 50.7 115.6 124.9 99.8 67.6 38.9 tons 13.5 100.0 557.7 766.1 636.7 319.4 399.2 472.8 420.8 555.3 1 Cole, Arthur A., Report of the Timiskaming and Northern Ontario Railway Commis- sion, Toronto, Canada, 1912, p. 69. 38 Bureau of Mines No. 4 55 per cent. for 50 ounces and 73 " 200 " 78 " 300 " 84 >i 500 " 91.5 " '■' 1,000 " 92.5 " a 1,500 " 93.5 " tt 2,000 " 95 n 3,000 and over. The smelting schedule of the Coniagas Eeduction Company in condensed form is as follows: Schedule. — Percentages of silver to be paid for on commercial assay of the silver content per ton of 2,000 pounds as follows : 50 ounces and proportionate increase in percentage up to 200 300 500 " 1,000 " 1,500 " 2,000 " 3,000 Sampling to be at vendor's expense. All ore purchased to be subject to a refining charge of . 75 cent per ounce of silver content. Payment: — 75 per cent, of the amount 30 days after date of weighing and sampling reports; 25 per cent, of amount 90 days after date of said report. Price of silver to be determined by New York quotation as given by Messrs. Handy and Harman to Western Union Telegraph Company on dates of settlement. Deloro Smelting and Refining Company Limited 1 The Deloro Smelting and Eefining Company- is a close corporation controlled by M. J. O'Brien, 3 owner of the O'Brien mine, Cobalt, and Miller-Lake O'Brien mine, Gowganda. The smelter is located at Deloro, Hastings county, Ontario, one mile from Marmora station, on the Canadian Northern railway. The plant was built and operated first as an arsenic refinery by the Canadian Goldfields, but was entirely remodelled in 1907 by the present owners to smelt ores from Cobalt, particularly those of the O'Brien mine. During the year 1908 a separate and extensive plant was added for the production of cobalt and nickel oxides, and this has been in successful operation since May, 1910. When the plant was first erected the products were limited to silver, refined arsenic, and mixed oxides, but it has beeen gradually extended and at present the company produces refined silver, cobalt oxide and metal, nickel oxide and metal, and white arsenic. There is also an equipment for the production of the cobalt-chromium- tungsten alloy known as stellite, used for high-speed cutting-tools. Treatment of Ores.— Ores and mill products from Cobalt are purchased on a basis of the silver content. Sampling is done carefully under the super- vision of a representative of the seller, the process in use being as follows" Each carload of ore is stored in a separate bin, from which it is removed and crushed to 15-mesh in a ball-mill, to which is attached a Snyder sampler This machine takes about 50 samples a minute, each one representing 10' per cent of the ground material leaving the mill. The total sample is subdivided until a final sample of about 20 pounds is obtained. The coarse scales of silver which do not Limit™* C ° mpany '^ f0VmeVl7 kn0Wn aS the Moro Mi ™S and ieiuction Company, 2 Cole, Arthur A., Report of the Timiskaming and Northern nr,t»r,'„ v> -i „ ston, Toronto, Canada, p. 74, 1913. ^ortnein Ontario Railway Commis- 1918 The Metallurgy of Cobalt 39 pass through the hall-mill screens are melted and cast into a bar which is weighed, sampled and assayed. The final assay of the ore is calculated from the assays of the ore and scales. The following are typical assays of ores and mill products received at the smelter up to 1915: Product Ag per ton Oz. Co Ni Cu Fe As .8 Si0 2 CaO MgO Jig product 2,194 1,442 1,426 324 7.9 10.4 8.2 2.1 4.3 5.8 3.8 0.5 0.10 0.20 0.25 5.0 6.5 11.6 6.8 30.2 47.2 37.1 10.0 1.70 3.70 8.25 2.98 4.17 4.5 9.5 58.3 15.0 5.2 2.7 0.8 Slime " 2.5 1.92 The ground ore with the required fluxes is mixed in a pug-mill and smelted in a low-pressure blast furnace, the products being metallic silver, an argentiferous speiss, slag, and flue dust. The silver, which is about 850 parts fine, is charged into an oil-fired refining furnace and the impurities oxidized. Silver 996 parts fine is produced. The argentiferous speiss is re-crushed, roasted in coal-fired reverberatory furnaces or in an oil-fired Bruckner furnace, and the product conveyed to the chloridizing furnaces, where it is heated with salt. The chloridized speiss is charged into agitating tanks where the silver is extracted by sodium cyanide. Metallic silver is precipitated from the cyanide solu- tion by the addition 6f aluminum dust. This process was developed by Prof. S. F. Kirkpatriek, Queen's University, Kingston, Canada. The silver obtained is excep- tionally high-grade, and the cyanide is to a large extent regenerated. The silver from the refining furnace is mixed with the silver precipitate from the cyanide process and treated with borax and nitre in an oil-fired tilting furnace, after which it is poured into moulds. The residues from the cyanide treatment are given further treatment for the separation by precipitation of the cobalt and nickel. Power is supplied to the smelter from Campbellford by the Hydro-Electric Power Commission of Ontario, over a 23-mile transmission line, at $20 per horse-power year. To operate the plant 300 to 400 horse-power is required. The following table shows the production of the Deloro smelter since 1908 : Year Ore Treated tons Silver, Fine ozs. Cobalt and mixed Oxides tons Refined Arsenic tons 1908 to 1912. 1913 1914 1915 1916 1917 11,065 2,920 3,612 4,634 3,553 3,086 20,339,860 6,350,500 5,207,000 6,429,794 5,234,620 3,474,613 500 190 300 256 3,275 893 1,038 1,634 1,627 1,809 40 Bureau of Mines No - 4 Schedule.— Payment is made for 98 per cent, of the silver content of the ore determined by commercial assay, on the following terms and conditions : Treatment charge, $25 a ton of ore. "Penning charge, 0.75 cent per ounce of silver content on ore assaying 3,000 ounces and over per ton; one cent per ounce on ore assaying 2,000 to 3,000' ounces per ton; one and one-half cents per ounce on ore assaying less than 2,000 ounces per ton. Terms, of payment, 75 per cent, of net proceeds 30 days after completion of sampling. All ore is to be delivered in carload lots f.o.b. Marmora station, and to be at the shipper's risk until sampling is undertaken. Canadian Copper Company The cobalt plant of the Canadian Copper Company was situated at Copper Cliff, about one-quarter of a mile south of the large copper-nickel smelter of the same company. 1 The works were designed to smelt and treat ores and concentrates from the Cobalt silver mines, and were in operation from 1905 to 1913.. This plant was closed because of the extended treatment of the ores in cyanide - plants at the mines. The following is an .outline of the method used : Treatment. — The ore was crushed, ground in a ball-mill to 30-mesh, and from the ground ore, one-tenth was removed by a Snyder sampler. Sampling was com- pleted by coning and quartering. The first quartering divided the sample into .two parts, which were treated as two independent samples. The ore was charged with suitable fluxes into a 30 by 72-inch blast furnace, having a capacity of 25 to 30 tons per 24 hours. Limestone from Michigan was used as a basic flux, and low- grade cobalt ore as an acid flux when required. The products of the blast furnaces were : silver, speiss, slag, and flue dust con- taining fine ore, coke, and crude arsenic oxide. The silver and speiss were tapped from the furnace through the lower tap-hole and allowed to settle in a slag pot, the silver going to the bottom. The silver button, assaying 850 parts fine, and weighing about 50 to 75 pounds, represented an extraction of about 75 per cent, of the silver in the ore. The grade of the silver was raised to 980 parts fine in an oil-fired refining furnace which had a capacity of 30,000 ounces. It was shipped in bars to the Balbach Smelting and Refining Company, Newark, NJ., for further refining. The slag from the refining furnace was returned to the blast furnace. An average analysis of the speiss produced is as follows : silver 900 oz. per ton, arsenic, 24 to 30 per cent.,, cobalt 27, nickel 9 to 15, iron 20, copper 2, and sulphur 6. Previous to 1909 the blast furnace speiss was ground and roasted to remove most of the arsenic. The roasted speiss was mixed with sodium carbonate and nitre and again heated. By this treatment the arsenic was changed to soluble sodium arsenate, the cobalt and nickel to oxides. After removing the soluble arsenate, the residue, termed leached speiss, containing 2 to 3 per cent, arsenic and considerable iQifi 1Brid f fi eS '« fi Th , e QA MetallUrgy ° f Canadian Cobalt 0re s- Con. Min. Jov.r , Vol. XXZIVII, 1918 The Metallurgy of Cobalt 41 silver, was shipped to New Jersey to be refined. The above method of treatment was changed about 1909 in order to recover more of the silver, the new process being as follows: The speiss was ground to 30-mesh, mixed with 20 per cent, salt, and roasted in mechanically rabbled Edwards furnaces, fitted with water-cooled rabbles. Each furnace had a capacity of 2,400 pounds per 24 hours. The chloridized speiss was then treated with water to dissolve the soluble cobalt, nickel, and copper salts. The solution was passed through a tank containing scrap iron, which precipitated the copper, after which the cobalt and nickel were precipitated as hydroxides by caustic soda, converted into oxides in an oil-fired furnace, ground in a pebble-mill, and barrelled for shipment. An approximate assay of this material is as follows: silver 15 oz. per ton, arsenic 0.3, cobalt 40, and nickel 3 per cent. The small amount of nickel in the foregoing analysis in proportion to the cobalt is due to the nickel chloride being more readily decomposed than the cobalt chloride. The treatment of the speiss was continued with four covers of hyposulphite of soda solution, the residue finally containing 20 to 30 oz. of silver per ton. The silver was precipitated as sulphide by the addition of a • saturated solution of sodium sulphide, filtered in a filter-press, dried, mixed with 100 per cent, sodium nitrate and' 10 per cent, sodium carbonate, heated to redness in an oil-fired roasting fur- nace, and then transferred to tanks where it was leached with hot water. A spongy mass of metallic silver remained, with a small quantity of cobalt and nickel. The spongy mass, which contained from 60 to 65 per cent, of silver, was added to the bath in the silver-refining furnace. The residues from the first hyposulphite leaching were mixed with quartz and smelted in a blast furnace to remove the iron. The resultant products were slag, speiss, and flue dust. The slag, which contained 15 ounces silver per ton, 10 per cent, cobalt, and less than 1 per cent, nickel, was smelted with other high-silver slags, and pyrite from Capelton, Quebec. The speiss from this second smelting had the following approximate com- position : silver 300 ounces per ton, arsenic 25 to 30 per cent., cobalt 35, nickel 25, iron 3.5, and copper 2 per cent., also a little sulphur when the arsenic was low. The second speiss was treated similarly to the first up to the time when the first residue was removed from the cylinders after treatment with hyposulphite. The second speiss residue, which contained 20 per cent, arsenic, was mixed with 20 per cent, sodium nitrate and 10 per cent, sodium carbonate', and roasted in a hand- rabbled reverberatory furnace. This treatment changed the arsenic to sodium arsenate, which was dissolved in hot water, the solution being discarded. The residue, after drying, had the following approximate composition: silver 20 to 30 oz. per ton, arsenic 0.3 to 0.-7 per cent., cobalt 35 to 37, nickel 23 to 25, copper 3, and iron 5 per cent. Payment was received for. the silver in the residues,. as well as for the cobalt and nickel oxides. . The arsenious oxide from the blast furnace and roasting furnaces was collected in fines and charged into an arsenic refining furnace. The residue, a clinker hio-h 42 Bureau of Mines No. 4 in silver, was returned to the blast furnace. The final product was refined white arsenic which contained 99.98 per cent, arsenious oxide (As 2 3 ) and 0.3 ounces of silver per ton. The slag from the blast furnace was rejected except when it assayed more than 10 ounces of silver per ton, in which ease it was retreated in the blast furnace. The 200 to 300 horse-power required was supplied from the company's plant at High Falls, 14 miles from the smelter. The following table shows the ore treated and the production of the cobalt plant of the Canadian Copper Company from the commencement of operations to their close in 1913. Year Ore Treated Lbs. Silver, Fine Ozs. Metallic 1 White Arsenic lbs. Cobalt " lbs. Nickel lbs. 1906 1,767,692.5 4,560,627.5 9,857,072.5 10,651,189.5 9,792,511.0 6,744,108.0 3,667,301.0 186,602.0 1,282,692.78 3,829,542.82 8,551,582.07 8,779,014.55 8,696,624.87 6,584,102.46 3,523,207.80 47,590.00 9,021 331,151 464,171 690,737 346,483 238,684 223,163 15,506 3,987 138,427 268,140 .463,588 260,756 234,323 209,330 7,161 1907 510,622 942,827 1,242,722 843,619 680,074 476,156 95,669 1908 1909 1910 1911 1912 1913 Total 47,227,104.0 41,294,357.35 2,318,916 1,585,712 4,791,689 Canada Refining and Smelting Company Limited The plant of the Canada Eefining and Smelting Company Limited, 2 was situated in the southern part of the town of Orillia, Ontario, and adjacent to the Grand Trunk, Canadian Pacific, and Canadian Northern railways. Construction was started early in September, 1910, and smelting was com- menced in February, 1911. The plant was designed for the treatment of silver ores from Cobalt, and had- a capacity of about 13 tons daily. It produced refined silver, white arsenic, and mixed oxides of cobalt and nickel. This plant has not been operated since early in 1913, but the treatment of the ore was as follows : The crushing and sampling was done at Cobalt by Campbell and Deyell, samplers and assayers, before shipment to the smelter. The ore was smelted in a 48-inch circular shaft furnace, which produced silver, argentiferous speiss, slag, and flue dust. The silver recovered from the furnace assayed 900 parts fine and represented an extraction of 80 per cent. It was refined to 996 parts fine in a cupellation furnace- of a capacity of 10,000 ounces. The slag from the refining furnace in :^¥oi s ^ T :%:%£i metallic nickei and cobait «»*■*»* - *» «■* <*** m i S Z: le To^ r CankdlT68,° f 1913: ™*™Z «* Northern Ontario Railway Con, 1918 The Metallurgy of Cobalt 43 reverted to the blast furnace. Limestone and iron ore were used as fluxes when required, the limestone being obtained from Longford quarry, nine miles distant from the smelter, and the iron ore brought from Midland, Ontario. The speiss was ground, roasted and re-ground. It was treated with chemicals, when most of the metals except the silver were dissolved. The impure silver- bearing residue was separated from the liquor in filter-presses and recharged into the cupola furnace. The iron, arsenic, and copper were first precipitated from the liquor, and finally the cobalt and nickel precipitated together as carbonates. The mixed car- bonates were heated in a hearth furnace and converted to oxides which, after being ground, were barrelled . and shipped. The oxides assayed 40 per cent, of cobalt and 25 per cent, of nickel. The flue dust was treated to recover pure arsenious oxide. About 300 horse-power was required by the plant. This was supplied by the town of Orillia, from a hydro-electric installation 18 miles distant from the town, at the rate of $18.40 for 24-hour service per horse-power year. About 80 men were employed. Metals Chemical, Limited During 1915 Metals Chemical Limited, "Welland, Ontario, erected a plant to treat low-grade Cobalt ores and residues. The ores are smelted in a blast furnace, with a capacity of 30 tons of ore per day. The products of the furnace are silver, speiss and slag. The speiss is roasted to remove the arsenic and the roasted product treated with chemicals to dissolve the cobalt and nickel. The following products are shipped : cobalt oxide, cobalt carbonate and sulphate, nickel oxide and sulphate, refined silver and white arsenic (As 2 3 ). The Standard Smelting and Refining Company Limited, erected during 1914, a small plant at North Bay, Ontario, to treat ores from Cobalt. This com- pany in 1915 moved its works to Orillia, Ontario, and cobalt ores were treated during part of 1916. The company went into liquidation and the plant was taken over by the International Molybdenum Co. Under the provisions of the " Metal Refining Bounty Act," passed by the Ontario Legislature in 1907, there was paid a bounty of six cents a pound on the metallic contents of cobalt and nickel oxides produced within the Province. The total bounties to be paid in any one year were not to exceed the sum of $30,000 for cobalt and $60,000 for nickel. This Act expired in April, 1917. The table given below shows the total amount paid in bounties. Summary of Bounties Paid Company Cobalt Nickel Total $ c. 48,930 93 67,174 99 9,577 60 1,026 05 214 92 62 59 $ c. •8,166 96 27,539 01 6,766 04 681 84 $ e. 57,097 89 94,714 01 16,343 65 Canadian Smelting and Refining Co., Ltd. . Standard Smelting and Refining Co., Ltd. . 1,707 89 214 92 62 59 126,987 08 43,153 85 170,140 95 44 Bureau of Mines No. 4 Previous to 1913 a large amount of cobalt ore had beeen shipped to the United States to be refined, as there was an import duty of 25 cents per pound on refined cobalt oxide. However, in 1913 the charges on cobalt products entering the United States were changed and at present are as follows : Product. Old Tariff New Tariff Cobalt oxide 25 cents per lb. 10 cents per lb. Cobalt metal free free Cobalt ore free free Cobalt alloy steel 0.2 to 7 cents per lb. accord- 15 per cent. ad. val. ing to the value and 20 per cent, above 40 cents per lb. A synopsis follows of the methods employed in Europe for the production of cobalt oxide, and of the numerous processes which have been proposed, many of which have never been put to the test of actual practice. Herrenschmidt and Constable Processes 1 These processes were used chiefly on the ores from New Caledonia and Australia. Process No. 1. — The cobalt ore was ^melted with argentiferous lead or copper sulphides in a blast furnace, the products being a matte containing the cobalt, nickel, copper, or lead as sulphides, and a silicate slag containing the iron and manganese. The matte was ground and heated to convert the sulphides of the metals into soluble sulphates, the lead sulphide, however, forming an insoluble sulphate. The sulphate solution was then treated by one of the following methods : (a) The copper in the solution was precipitated by iron, the solution filtered upon a layer of New Caledonia mineral, the iron in solution precipitating, and a corresponding amount of cobalt, nickel, and manganese dissolving. Magnesia (MgO) was added next to precipitate the nickel, cobalt, and manganese. The precipitate was treated with a fresh quantity of solution containing cobalt, nickel, and manganese sulphates, by which treatment the manganese hydroxide dissolved, while a corresponding quantity of cobalt and nickel hydroxides was precipitated. (6) To the sulphate solution, calcium chloride was added to change the sulphates into chlorides. The solution was filtered to remove the calcium sulphate and any insoluble matter, and then treated with lime, the iron and part of the copper being precipitated as hydroxides. The last of the copper was precipitated with nickel hydrate or carbonate. The solution was then treated with calcium or sodium carbonate which precipitated the cobalt, nickel, and copper. The pre- cipitate of mixed carbonates or hydrates was redissolved, and the solution treated to remove the copper as above, so that only cobalt and nickel remained in solution. Process No. 2.— The, ore was treated with hydrochloric acid, and the solution of chlorides was reduced by filtering on scrap iron. The solution of ferrous- chloride obtained was used to attack fresh quantities of New Caledonia ore. Thc acid treatment was applied chiefly to the cobalt ores from Australia. „. 1 X a f^ J ?5$f , f ri ±' V T 01 - XXX > If 4 ' PP. 152, 396; Vol. XXXII, 1886, pp. 157-158; Vol. XXXVU1, 1892, p. 208 Jour. Soc. Cliem Ind Vol - XT 1SQ9 ™ if!7. o i v. i tt a book of Metallurgy, Vol. II, 1898, p. 603. ' ' ' P " 16?; Schllabel > Hand : 1918 T he Metallurgy of Cobalt 45 At the plant of the Maletra Co., Eouen, France, the pulverized ore from Few Caledonia was treated with a ferrous sulphate solution and steam. The solution after such treatment contained the sulphates of cobalt, nickel, and manganese, the iron forming a basic sulphate precipitate. The iron precipitate, silica, and alumina were removed by filtering and washed in a filter press. To the sulphate solution sodium sulphide was added, which precipitated the sulphides of cobalt and nickel, as well as a small quantity of manganese. The precipitate was filtered in a filter press, and, after washing, was digested with a calculated quantity of ferric chloride, which dissolved only the manganese sulphide. A black precipitate of cobalt and nickel sulphides remained, the solu- tion containing the sulphates and chlorides of manganese and iron. The sulphide precipitate was dried, ground, and heated to form sulphates. The mixture of sulphates was dissolved in water and treated with a solution of calcium chloride, the calcium sulphate formed being removed. The solution was divjded into two parts, A and B. To the first portion of solution A milk of lime was added to precipitate the cobalt and nickel; afterwards the precipitate was washed in a filter press to remove any excess of calcium chloride. The washed precipitate was digested with water and oxidized by chlorine mixed with air. A part of solution B containing cobalt and nickel chlorides was added to the hydroxides obtained from solution A, and the mixture agitated. By this treatment the nickel hydroxide was reduced by the cobalt chloride of solution B and dissolved, a corresponding quantity of cobalt precipitating, according to the following reaction. Co 2 3 +Ni 2 3 +2CoCl 2 =2NiCl 2 +2Co 2 3 . Another method of treating the ores from New Caledonia was to make a matte which was afterwards ground and heated to form sulphates. The sulphates were dissolved, and the iron was precipitated by careful additions of sodium, carbonate. The copper was precipitated by hydrogen sulphide, and after boiling off the excess, the cobalt was precipitated by sodium hypochlorite. Bleaching powder cannot be used owing to the sulphates in solution. The nickel was precipitated from the remaining solution by sodium carbonate. Also metallic copper was precipitated from copper-cobalt-nickel-iron solutions by the addition of matte. The iron was precipitated by adding a salt of nickel or cobalt. Borchers and Warlimont 1 proposed treating minerals containing sulphides of nickel, cobalt, copper, and iron by a partial roast at 500° C. In this treatment the cobalt and copper were changed almost completely to sulphates, the nickel remained partly as sulphide and partly as oxide, the iron as oxide and ferrous and ferric sulphates. The furnace product was treated with water for several days, when any copper sulphide remaining in the ore reacted with the ferric sulphate, forming copper sulphate and ferrous sulphate. This was followed by a treatment with a 'slightly acidulated solution which dissolved the sulphates of cobalt and copper and at the same time a small quantity of nickel and a little iron sulphate. The residue was treated to recover the nickel. The copper was removed from the cohalf solution by scrap iron, and calcium sulphide was added to precipitate the nickel and cobalt as sulphides. ^ug. Prost, Cours de Metallurgie des Metaux autres que le Fer, 1912, p. 663 Ch. Bfiranger, Editeur, Paris. ' 46 Bureau of Mines No - 4 Lundborg 1 describes the treatment of ores containing earthy cobalt formerly used at the Editha Smalt Works in Silesia. The ores were agitated with con- centrated hydrochloric acid in clay vessels to dissolve' the cobalt, some nickel and iron dissolving at the same time. The iron was precipitated from the solution by adding small quantities of marble. As soon as nickel began to be precipitated the separation of iron was known to be complete. To the filtrate soda was added to precipitate the nickel. When cobalt began to come down, the liquid was filtered, and the precipitation continued, a mixture of the two hydroxides forming until all the nickel had been precipitated. Cobalt hydroxide was precipitated from the final filtrate. The precipitate of mixed oxides was redissolved, and the two separ- ated by fractional precipitation. The matte, from the Sesia Works at Oberschlema, in Saxony, was similarly treated. It contained Ni 16, Co 14, Cu 50, and S 20 per cent. The powdered matte was roasted in a reverberatory furnace and treated with dilute sulphuric acid. The copper was precipitated by iron, after which the rest of the process was the same as that described above. At Schladming, Styria, 2 ore containing 11 per cent, of nickel and 1 per cent, of cobalt was roasted in stalls and afterwards smelted in blast furnaces. The charge consisted of 89 parts of roasted ore, and 19 parts of quartz. In 24 hours five tons of ore were treated, using 1,800 pounds of wood charcoal. The speiss, which was tapped every two hours, contained Ni 45 1 to 47, Co 4 to 6, Fe 8 to 10, Cu 1 to 1.5, As 33 to 36, S 1 to 2, and carbon 1 to 2 per cent. At the George Works at Dobschau, Hungary, 3 about 1876, ore containing nickel 4.5 and cobalt 1.5 per cent, was roasted in stalls, and then smelted in circular blast furnaces 16.5 feet high, with two tuyeres. The diameter of the furnace was 3 feet 4 inches at the level of the tuyere, and 4 feet at the mouth. The tuyeres were 2 . 75 inches in diameter, and the blast pressure equal to 2 . 5 inches of mercury. The charge consisted of 100 parts of ore, 3 to 4 quartz, 8 to 12 limestone, and 5 to 10 rich slag. The capacity of the furnace was 7 to 10 tons of ore per 24 hours, using 20 per cent, charcoal. The speiss contained from 16 to 20 per cent, of nickel and cobalt. This was roasted in stalls, and then smelted! to form a con- centrated speiss in a blast furnace similar to that used for the ore. The capacity of the furnace was about 11 tons per 24 hours. To the charge of roasted speiss, about 2.5 tons of quartz were added to flux the iron oxide formed during the smelting operation. ChaTcoal was used as a fuel, the consumption being about 26 per cent, of the weight of the charge. The concentrated speiss contained Ni aud Co 31.9, Cu 1.9, Fe 26.4, As 36.3, and S 3.1 per cent. The concentrated speiss was roasted and charged into a small blast furnace similar to that used for the ore. The capacity of the furnace was about two tons of roasted speiss. After the charge (100 parts of roasted speiss, 4 parts of quartz, 2 parts of glass and 1 part of soda), had melted, a strong air-blast was turned on, by which the iron was oxidized first. The iron oxide was slagged by addition of quartz, glass, and soda. To prevent large quantities of cobalt being slagged, the 2 Schnabel, Handbook of Metallurgy, Vol. II, 1898, p. 602. 2 Schnabel, Vol. II, p. 562. 3 Schnabel, pp. 562, 586. 1918 The Metallurgy of Cobalt 47 iron was not completely oxidized, 8 to 10 per cent, remaining in the speiss. The speiss formed by this operation was called doubly concentrated speiss and con- tained Ni and Co 50 to 52, Cn 1 to 2, Fe 8 to 10, As 38 to 40, and S 1 to 2 per cent. The slag contained 1 to 2 per cent. Ni and Co, and was re-charged into the blast furnace treating the ore. The high-grade speiss was crushed in a stamp-battery, and then roasted for 12 to 14 hours in wood-fired reverberatory furnaces with a capacity of about 600 pounds to a charge. After 1 roasting, 65 to 90 pounds of sawdust or coal dust was added which reduced any arsenates to arsenites, from which compound the last of the arsenic may be removed. The roasted product was treated with sulphuric acid and the solution filtered. Iron and copper were precipitated by additions of calcium carbonate to the boiling solution, after which cobalt hydroxide was precipitated by calcium hypochlorite, and nickel by milk of lime. The cobalt and nickel oxides were dried, washed, ground, and sold to the colour works in Saxony. At Saint Benoit, near Liege, 1 speiss containing 45 per cent, of nickel was treated with concentrateed hydrochloric acid at 80° C. Iron was precipitated from the solution in the usual way, and then copper by calcium sulphide. Next cobalt was precipitated by chloride of lime, and lastly nickel by milk of lime. Dixon 2 proposed smelting garnerite, a hydrated nickel magnesium silicate of New Caledonia, with the addition of arsenical materials, to form a speiss. This was roasted, and treated with hydrochloric acid. Into the chloride solution chlorine was passed to oxidize the iron, which was afterwards precipitated by the careful addition of nickel hydroxide. Cobalt was then precipitated as hydroxide by passing more chlorine through the solution, and adding more nickel hydroxide. The solution containing the nickel chloride was evaporated. The salts obtained were heated in a furnace through which steam or hydrogen was passed, producing nickel oxide or metallic nickel respectively. A little nickel was precipitated with the cobalt, but this was removed by leaching with dilute hydrochloric acid. It is also stated that the addition of manganese dioxide to a neutral cobalt and nickel solution completely precipitated the iron, but this is questionable, if not impos- sible. The statement is also made that anhydrous nickel oxide was used where hydroxide is mentioned above for precipitating iron and cobalt, but knowing the solubility of nickel oxide, the writer also questions such a statement. At a works in Birmingham, England, 3 speiss was roasted and dissolved in hydrochloric acid. Iron was first oxidized, then precipitated as arsenate and hydrate, by neutralizing the hot solution with calcium carbonate. Copper was precipitated next by sulphuretted hydrogen, then the cobalt by calcium hypochlorite (bleaching powder), and finally the nickel by milk of lime. In precipitating the cobalt a small amount of quicklime was added to neutralize any liberated acid. A direct treatment of unroasted matte with acid was formerly in use at the Scopello works in Piedmont.* Nickel matte, containing Ni 24, Co 6, Cu 12, Fe 23, and S 35 per cent, was treated with hydrochloric acid (33 per cent. HC1) in stoneware vessels surrounded by water. The sulphuretted hydrogen formed was 1 Schnabel, Vol. II, p. 586. 2 Chemical News, Vol. XXXVIII, 1878. pp. 268-270. s Phillips. Elements of Metallurgy, 1891, p. 415. •Schnabel, Vol. II, p. 581. ♦8 Bureau of Mines No. 4 removed by a tube in the cover of the vessel and burned. After the matte had been treated three times with acid, the liquid was removed from the residue, which con- sisted of the copper sulphide, of the matte and an appreciable quantity of nickel and cobalt sulphides. This was charged into .the blast furnace during the smelting of matte or ore. The solution, containing chlorides of iron, nickel, and cobalt, was allowed to settle, and then evaporated to dryness in a -.cast-iron pot. The residue, a mixture of the three chlorides, was heated in a reverberatory furnace for 3 or 4 hours, with continual rabbling, during which process part of the iron was volatilized as chloride and part changed to ferric oxide. The furnace product was agitated with water to dissolve the soluble cobalt and nickel chlorides, any undecomposed iron chloride present dissolving at the same time. The iron chloride was oxidized with chloride of lime and precipitated with calcium carbonate. Cobalt was precipitated next by further additions of chloride of lime to the iron-free solution, and finally nickel was precipitated with milk of lime. The precipitates of cobalt and nickel hydroxides were washed in woollen sacks to remove any soluble lime salts, until no cloudiness was visible in the water on the addition of ammonium oxalate. The oxides were given a final wash with acidulated water. Other Proposed Processes Beltzer 1 outlines a process for the treatment of ores from Cobalt, Canada, as follows. The ore was to be first concentrated and the silver removed by amalgam- ation. The concentrate, after amalgamation, is roasted (a) with or without additions of carbon to remove the arsenic, as oxide, or (&) treated with lime or soda and the arsenic removed as soluble arsenite or arsenate, or (c) heated with sodium bisulphate and acid (66° Be.) to" remove the last traces of arsenic. By the last method of treatment the soluble sulphates of cobalt and nickel are formed. In case of treatment (a) or (b), the roasted product is afterwards given either a chloridizing roast with salt, or heated' with hydrochloric acid, or sulphuric acid and salt. In any case, after dissolving the soluble salts and filtering the solution containing chlorides of nickel, cobalt, and a small quantity of iron, the cobalt is precipitated by Eose's method (caustic soda and current of chlorine) or by hypo- chlorite of calcium or sodium. The precipitation of cobalt may also be completed by the following method. If the cobalt and nickel are in the form of sulphates, calcium chloride is added, which converts the sulphates into chlorides. The solu- tion is filtered and then divided into two parts, A. and B. The cobalt and nickel in solution A are completely precipitated by milk of lime, filtered and washed. The precipitate of cobalt and nickel hydroxides is mixed with water and oxidized by a current of chlorine and air. When the solution is saturated with chlorine, a part of solution B is added and the mixed solution boiled. The nickel hydroxide is reduced by the cobalt chloride of solution B and dissolves, a corresponding quan- tity of cobalt precipitating. In this way practically pure cobalt hydroxide is obtained. tvt- /Seltzer The - ^t™ 11511 mA Industrial. Treatment of the Complex Ores of .Silver Cobalt Nickel and Arsenic of Cobalt, Canada. Moniteur Scientifique, Vol. XXIII, 1909, pp.'633-647. 1918 The Metallurgy of Cobalt 49 Quantities of solution B are addad until the precipitate is practically pure cobalt hydroxide. Beltzer also outlines the following electrolytic process to separate cobalt from nickel, but the process does not appear to be practicable. To the chloride solution salt is added and the solution electrolyzed, using platinum electrodes. Nascent chlorine and' sodium hydrate are formed, the caustic soda precipitating the cobalt, the nickel remaining in solution. A solution containing sulphates of cobalt, nickel, and a small quantity of iron may be treated by the following method. The iron is precipitated by milk of limt or nickel hydrate, a corresponding quantity of lime or nickel going into solution. Soda is added to precipitate the cobalt and nickel which are separated by additions of chlorine to a neutral solution. In the oxidation with chlorine, nickel dissolves, and at the same time a corresponding quantity of cobalt is precipitated so that the original rose colour, due to the cobalt, changes to a green. To be certain that the cobalt hydrate precipitate does not contain nickel, it is necessary to leave a little cobalt in solution. Another process 1 consisted in mixing cobalt-silver ore with a lead furnace- charge and smelting. The lead collected the silver, and the cobalt and nickel formed a speiss. The speiss was roasted with carbon to remove arsenic, the cobalt com- bining with silica, which was added as silicate. The cobalt silicate was treated with hydrochloric acid, and the cobalt and nickel hydroxides were precipitated by lime water. It does not appear to the author that the processes to treat cobalt ores, as outlined on the following pages, with perhaps a few exceptions, are anything more than laboratory experiments or ideas. As mentioned in the introduction, a sum- mary of each is given merely to record all attempts that have been proposed to treat cobalt ores. Headman 2 proposed mixing the ground ore with sodium sulphate in sulphuric acid, in the proportions of 100: 84: 65. The mixture was heated to a red heat, the cobalt, nickel, and manganese forming soluble sulphates. After dissolving the sulphates, the solution was neutralized with calcium carbonate and heated, the iron precipitating. The sulphate solution of cobalt, nickel, and manganese was treated with sodium sulphide to precipitate only the cobalt and nickel. In another process the use of ferric chloride was suggested. After treating the ore, the product was heated to render the iron insoluble. The cobalt and nickel were dissolved from the roasted mass. Gauthier 3 used iron pyrites and gypsum to decompose cobalt ore, obtaining sulphates of cobalt and nickel. Stahl* proposed roasting the mineral, then mixing it with salt and sulphide of iron. The copper, cobalt, and nickel were changed to soluble chlorides, the iron and manganese to insoluble oxides. The chloride solution was treated with 1 Ouvrard, Industries du Chrome, du Manganese, du Nickel, et du Cobalt, p. 258, Doin and Sons, Paris, 1910. 2 Ouvrard, p. 262; Jour. Soc. Chem. Ind., Vol. Ill, 1884, p. 524. 'Wagner, Jahresbericht, Vol. XXXII, 1886, p. 157. * German Patent, No. 58,417, 1890. "Wagner, Jahresbericht, Vol. XXXVII, 1891, p. 210, Ouvrard, pp. 265-266. Sehnabel, Vol. 2, p. 605. 50 Bureau of Mines No. 4 hydrogen sulphide to precipitate the copper, and after neutralization with soda, cobalt and nickel were precipitated by sodium sulphide along with any iron, man- ganese, and copper. The mixed sulphides were treated with dilute acid to dissolve any iron, manganese, or copper sulphides. The cobalt and nickel sulphides were roasted to sulphates and separated by one of the previously mentioned methods. In the Natusch or Schoneis process 1 the roasted mineral was heated with ferric chloride. The chloride solution was treated with calcium sulphide, which precipitated the cobalt and nickel and a small quantity of manganese as sulphides. Precourt and Falliet 2 suggested roasting cobalt ore with iron sulphide, FeS 2 , the cobalt, nickel, and manganese being changed to soluble sulphates, most of the iron forming oxide. The iron was precipitated from the solution with calcium carbonate and removed. The sulphates of cobalt, nickel, and manganese were changed to chlorides by the addition of calcium chloride, calcium sulphate being precipitated and removed. Nickel and cobalt were precipitated with calcium sulphide, the manganese remaining in solution. The sulphides of nickel and cobalt were washed with dilute sulphuric acid to remove any manganese sulphide, and afterwards heated to form sulphates. To the filtered solution of the sulphates, hypochlorite was added. After making the solution alkaline it was made faintly acid, the cobalt precipitating as sesquioxide, the nickel remaining in solution. Dyckerhoff 3 proposed decomposing ore containing silver, cobalt, nickel, and arsenic by roasting the ore with salt, clay, and pyrites, by which treatment the silver, cobalt, nickel, and arsenic were converted to chlorides. The insoluble silver chloride was removed, while the arsenic chloride was volatilized or changed to the volatile oxide. The cobalt and nickel remained as soluble chlorides. In the Warren process, 4 cobalt ore was treated with hydrochloric acid and copper nitrate, the metals passing into solution. Milk of lime was added, which precipitated the iron as hydroxide and arsenate. Lime was removed by the addition of sulphuric acid, and afterwards the cobalt and nickel were precipitated as car- bonates by soda. The solution was filtered, diluted, and chlorine gas passed through until the. solution was saturated, after which it was boiled, the nickel hydroxide dissolving and cobalt hydroxide remaining. The solution was filtered and the nickel precipitated by caustic soda. Gauthier 5 heated ground cobalt ore with hydrochloric and sulphuric acids and completed the process by the usual methods. Carnott 6 heated the ore to render any iron insoluble, and then treated the product with hydrochloric acid and neutralized the solution with calcium carbonate to precipitate the iron. The filtered solution was treated with milk of lime, which precipitated first the cobalt, then the nickel, and finally the manganese. The frac- tional precipitation of the cobalt, nickel, and manganese was not satisfactory. bericMToTxXXVT^RQn 11 ? 6 ^ 13 ^- u .^ nm - Zeitun g> 1890, p. 453. Wagner, Jahres- Dericnt, Vol. XXXVI, 1890, p. 338. Chemiker Zeitung, Vol. XIV 1890 u 770 tTi47^ Trench Patent 403,830, June 9, 1909. Jour. Soc. Chem. Ind , Vol' XXIX Wo d 97 3 United States Patent. No. 1,085,675, Feb. 3, 1914. ' ' P ' * Chemical News, Vol. LVI, 1887, p. 193. 5 Gauthier, Wagner Jahresbericht, Vol. XXXII 1886 p 157 6 Ouvrard, p. 258. 1918 The Metallurgy of Cobalt 51 Clark 1 treated the ground mineral with a boiling solution of ferric chloride. The solution was evaporated to dryness and the residue calcined at 350° to 370° C. Cobalt, nickel, and manganese were changed to chlorides by the decomposition of the ferric chloride which formed ferric oxide. Cobalt and nickel sulphides were separated from manganese by precipitation with calcium sulphide. This method was tried at Glasgow, Scotland. Dickson and Eatte 2 dissolved the cobalt, nickel, and manganese of a cobalt mineral by treatment with sulphurous acid, alone, or mixed with other acids. The iron oxide remained insoluble. The finely-ground cobalt mineral was mixed with water at 50° C. in vats provided with stirring arrangements, and the sul- phurous acid introduced. The mixture was transferred to a second vat, where the iron oxide and the impurities settled. The solution was filtered through a bed of pulverized mineral, , which retained the suspended impurities and neutralized the excess acid, while the last traces of iron were precipitated. From this solution the cobalt and nickel were precipitated as sulphides by sodium sulphide and after- wards separated. Cobaltite was ground and carefully roasted with additions of small quantities of carbon. 3 The residue was treated with sulphuric acid. From the solution obtained the iron was precipitated with calcium carbonate, and other metals with hydrogen sulphide. The solution was filtered and treated to recover the cobalt and nickel. Barth 4 gives some experimental results obtained in working on a method to treat a roasted speiss containing lead, cobalt, nickel, iron, and manganese. Decomposition by acids, chlorine, chloridizing roasting, and by sulphur dioxide was tried. Phillips 6 outlines a process for smelting cobalt silver ores using sufficient iron matte and copper residue to form a speiss, an argentiferous copper matte, and a slag. The operation was repeated to obtain speiss free from silver and copper. De Burlet 6 proposed extracting cobalt from cobalt and nickel silicate minerals and slags from copper smelting by treating them with dilute sulphuric acid, and after decomposition the mass was heated to 150°-20O° C. to render the silica insoluble. The soluble salts were dissolved in hot water, the solution filtered, and calcium carbonate added to precipitate the iron and the greater part of the copper. The remaining copper was removed by electrolysis, and then the solution was treated with ammonia to obtain cobalt and nickel compounds. The ammoniacal solution was electrolyzed, using carbon or lead anodes and polished nickel-plated iron plates as cathodes. The surfaces of the cathodes were coated with paraffin to prevent the metal adhering. The metal fell to the bottom of the tank in thin flakes. 'Ouvrard, p. 263. ' 2 French Patent, Sept. 5th, 1885. 'Ouvrard, p. 258. „ laP 3 ^' Tre ^ m r nt ,? f 1 a ? oasted Lead-Cobalt-Nickel Speiss, Metallurgie, Vol. IX, 1912 p. 199 Chem. Abst., Vol. VI, 1912, p. 1732. Jour. Soc Chem. Ind., Vol. XXXI 1912 5 United States Patent, 1,127,506, 1915. 6 British Patent, 27,150, Nov. 25, 1913. 52 Bureau of Mines No. 4 Cito, 1 after experimenting with other processes, patented the following treat- ment for ores from Cobalt, Canada. The raw ore was treated in a reverberatory furnace with copper and fluxes. Two products were obtained, viz., an alloy con- taining the copper and all the silver, nickel, cobalt, and arsenic; and a slag. The alloy was cast from the furnace into anode moulds. The metals were recovered by electrolysis, using an electrolyte of copper sulphate, and sheet copper cathodes. The copper was deposited on the cathodes in a pure form, the silver precipitated as slime, and the cobalt and nickel remained in solution. The arsenic was found partly in solution and partly as slime. From the electrolyte containing copper, cobalt, nickel, and arsenic, copper was precipitated in the cold solution, and arsenic later in the hot solution, by hydrogen sulphide. The cobalt nickel solution was treated to recover the cobalt and nickel by the ordinary processes. Andre 2 attempted to recover cobalt and nickel from a cobalt-nickel matte as an anode and using an electrolyte of dilute sulphuric acid or ammoniacal cobalt sulphate. A frame containing granulated metal was placed between the anode and cathode and on this copper and silver were precipitated. Vortmann 3 proposed a process to obtain by electrolysis cobaltic oxide or hydrate from solutions containing cobalt and nickel. This process was based on the assumption that if a current is passed through solutions of cobalt and nickel containing no alkaline sulphates or other neutral salts of the alkalies, cobaltous and nickelous hydrates or basic salts of both form at the cathode. If the current is reversed the nickelous hydrate or corresponding basic salt dissolves, while cobaltous hydrate is oxidized to cobaltic hydrate. On changing the current to its original direction more of each lower hydrate is produced, and on again reversing the current the nickel is dissolved. In this way all the cobalt is finally precipitated as hydrate, and all the nickel remains in solution. If there is a small quantity of a chloride present in the liquid (equivalent to 1 per cent, of common salt), the cobaltous hydrate is very quickly oxidized to the higher compound by the small amount of chlorine or hypochlorous acid set free. In this case the constant change of current is unnecessary. The separation of cobalt is assisted by gentle warming. After the precipitation is completed, the current is stopped and the liquid heated to 60° or 70° C. whereby any small quantity of nickelic hydrate remaining in the cobalt compound is dis- solved. The nickel solution when filtered does not contain any cobalt. Guiterman 4 has patented a process to extract cobalt oxide by electrolyzing a nickel and cobalt solution containing chlorides. The chlorine liberated at the anode reacts with the electrolyte to form hypochlorite, the hypochlorite reacting with the cobalt in solution to form hydrated oxide of cobalt and some free hydro- chloric or sulphuric acids. To prevent the electrolyte becoming too acid, in which case the cobalt hydrate would redissolve, sodium carbonate solution is added. 1 Cito, Trans. Amer. Electrochemical Soc, Vol. 17, 1910, p. 239. a Ouvrard, p. 265 3 German Patent, No. 78,236, May 10, 1894, Schnabel, Vol. II, p. 608. 4 United States Patent 1,195,211, August 22nd, 1916. 1918 The Metallurgy of Cobalt 53 The firm of Basse and Selve, Altena, Germany, have suggested a process 1 which consists first in adding certain organic salts to neutral or slightly acid solutions containing nickel, cobalt, iron and zinc, such as will prevent the precipi- tation of their oxides by alkalies. Such are acetic acid, citric acid, glycerine, and dextrose. The solution is made alkaline by soda or potash lye, and subjected to electrolysis with a current of 2.8 to 9.3 amperes per square foot. Iron, cobalt and zinc are deposited on the cathode, while nickel either remains entirely in the liquid or precipitates partly as hydrate, according to the alkalinity of the solution. The precipitation of the hydrate occurs if the current is continued for a long time. To the nickel solution free from other metals, ammonium carbonate is added to form carbonate of all the free alkali, after which it is electrolyzed. Nickel is formed as a bright deposit on the cathode. Coppet 2 smelted ore to obtain a matte, which was ground' and roasted to form oxides of copper, nickel, and cobalt. The oxides were reduced to the metallic state, then treated with a solution of a cupric salt. The copper was precipitated afterwards by metallic cobalt and nickel. No further explanation is given of thi? process. In another process , the same author roasted matte to form sulphates or chlorides by the addition of salt. Copper was removed as above. To treat nickel ores or products containing cobalt, the following methods have also been suggested. The complete treatment is not given in all cases but only those pajts which differ from other processes. Laugier 3 dissolved the ore -in nitric acid, and evaporated the solution', the arsenic being precipitated as oxide during the evaporation or later by hydrogen sulphide. The solution was filtered, and heated till the excess of sulphuretted hydro- gen was expelled, then the iron was oxidized. Sodium carbonate was added in excess; while the liquor was hot, to precipitate the nickel and cobalt in the form of carbon- ates, and the iron as hydrate. The precipitate was then washed and digested with an excess of oxalic acid solution, the soluble ferric oxalate being separated by filtration from the oxalates of nickel and cobalt which are insoluble even in exee.« of oxalic acid. The latter salts were mixed with dilute ammonia in a closed vessel. (Stromeyer 4 recommends strong ammonia), to dissolve the oxalates. The filtered solution, after exposure to the air for several days, deposited nickel ammonium oxalate and manganese oxalate, while the pure oxalate of cobalt remained in solution. The oxalate of nickel separated as above can be freed from the. small quantity of the cobalt salt which precipitates with it, by re-treatment with ammonia: The residue, obtained by evaporating the ammoniacal solution of the cobalt oxalate, yielded sesquioxide of cobalt when ignited in the air, or metallic cobalt when ignited out of contact with the air. G-uesneville 5 treated cobalt ore with nitric acid, the iron and arsenic behv? removed as ferric arsenate by' the addition of potassium carbonate.. The cobalt was^precipitated as oxalate by potassium acid oxalate. 1 Sclmabel, p. 591. 2 Ouvrard, p. 261. Jour. Soc. Chcm. Ind., Vol. XII, 1893, p.. 27.4. 8 Laugier, Annales de Chemie et de Physique, Paris, Vol. IX,,. 1818., p. 698. 1 Stromeyer, Jour praet. Chemie, Vol. LXVII,' 1856',' p. 185.' ' " ' " "'' : ' = Guesneville, Gmelin Kraut, Handbueh der anorganisehen Chemie, Band 5, 1, 1909, p. 192. 54 Bureau of Mines No - 4 De Witt 1 treated speiss with aqua regia and removed the excess acid. Ammonium chloride and ammonia were then added, followed by .additions of potassium acid oxalate. The cobalt was recovered as oxalate. Loujet 2 dissolved cobalt ore with hydrochloric acid, and to the solution a ferric salt was added, followed by additions of potassium carbonate, calcium car- bonate, or calcium hydroxide. The iron and arsenic were precipitated as an insoluble ferric arsenate. Wohler 3 fused cobalt speiss with potassium carbonate and sulphur in the ratio 1:3:3. Most of the metals were converted into simple sulphides, but the arsenic sulphide formed a soluble potassium sulphoarsenate. The temperature had to be regulated so that the cobalt sulphide did not fuse, since it would enclose portions of the soluble sulphoarsenate. Hermkstadt 4 fused cobalt glanco with potassium nitrate, and the arsenic was removed as potassium arsenate. Patera 5 roasted ore with additions of carbon, then fused the product with calcium nitrate, soda, and potassium nitrate. Arsenic was removed as soluble arsenates of calcium, soda, and potassium. Nickel was precipitated from the solu- tion by potassium or ammonium bisulphate as a difficultly-soluble complex salt containing only a small quantity of the cobalt compound. Liebig 6 roasted the ore, then mixed it with ferrous sulphate and potassium bisulphate, and fused the mixture. The arsenic was removed as insoluble ferric arsenate. Ferrous sulphate was added before fusion to prevent the formation of cobalt arsenate. During the final stages of the fusion, the nickel sulphate was decomposed, forming oxide which did not dissolve with the cobalt. Cobalt car- bonate was afterwards precipitated by the addition of potassium carbonate. Barton and McGhie 7 suggested fusing arsenical minerals with sufficient sodium carbonate to combine with the arsenic to form soluble sodium arsenate. McKenna 8 fused cobalt and nickel speiss with boric acid about equal in weight to the cobalt in the speiss. The heavier speiss separates from the lighter cobalt borate slag. To separate cobalt from nickel, iron and manganese, the following processes have been suggested : Sack, 9 by the addition of lead peroxide to a solution of cobalt, manganese, aluminum, and iron salts, precipitated hydrates of manganese and aluminum, basic ferric-sulphate and lead sulphate, practically all the cobalt remaining in solution. Any copper was first removed, and then the solution was mixed with a calculated amount of peroxide of lead. In case iron was present in large quantities, it was 1 Jour, prakt. Chemie, Leipzig, Vol. 71, 1857, p. 239. 2 Loujet, Monit. Indust., 1849, p. 1309. Jour. Soc. Chem. Ind., Vol. 1, 1882, pp. 258-259. s Wohler, Annalen der Physik and Chemie, Vol. VI, 1826, p. 227. 1 Hermkstadt, Jour, fur Chemie und Physik, Vol. XXXI, 1821, p. 105. 'Patera, Jour, prakt. Chemie, Vol. XVIII, 1830, p. 164. ' Liebig, Annalen der Physik und Chemie, Vol. XVIII, 1830, p. 164. 7 French Patent, No. 387,766, Jan. 28th, 1908. ' United States Patent No. 1,166,067, Dec. 28th, 1915. • Sack, German Patent No. 72,579, 1892. 1918 The Metallurgy of Cobalt 55 precipitated after the copper with an alkaline or alkaline-earth carbonate. If a large amount of manganese was present, it was removed by fractional precipitation with a soluble alkaline or alkaline-earth sulphide. Iron was precipitated from a cobalt nickel solution by additions of cobalt hydrate. 1 To a solution containing cobalt, nickel and iron, soda was added which pre- cipitated the iron, then ammonium chloride was added followed by potassium hydrate, and the mixture heated. Nickel hydroxide was precipitated, the precipita- tion of cobalt hydroxide being proportional to the decomposition of the ammonium chloride. 2 Solutions containing cobalt, nickel, iron and manganese were treated with sodium acetate and heated, the iron being precipitated. Cobalt was precipitated from the neutral solution by hydrogen sulphide, the manganese acetate not being decomposed. Before the treatment with sodium acetate, the copper and arsenic were removed with hydrogen sulphide in an acid solution. Precipitation of the cobalt may also be made by the addition of potassium or barium sulphide. The sulphide precipitate was washed with cold dilute hydrochloric acid, which removed the sulphides of manganese, zinc, and iron, the cobalt sulphide remaining undissolved. 3 A neutral solution of cobalt and nickel is mixed with potassium nitrite, potassium cobalt nitrite being formed. The presence, of lime interferes with this separation, as a potassium lime nickel nitrite is precipitated at the same, time.* Barton and McGhie 5 separate cobalt and nickel from chloride solutions by subjecting the slightly acidified solution to fractional crystallization. Miscellaneous Processes Summarized Hybinette 6 outlines a process of separating copper from cobalt and nickel. The ore is roasted and the product separated by magnetic concentration. The magnetic concentrate, containing copper, cobalt, and nickel, is smelted to form a matte, which is roasted and leached with dilute sulphuric acid. A solution con- taining principally copper, and only small amounts of iron and cobalt, is obtained. It has been proposed 7 to produce from sulphide ores a matte free from iron, and containing only sulphur, nickel, and cobalt. This matte was fused under a blast on a bed of quartz and sodium silicate in order to) produce a silicate of cobalt. The latter compound was fused with soda and nitre to liberate the cobalt oxide. The method, however, does not appear to have come into use. Bicher 8 gives an interesting account of an old method to separate cobalt from nickel by crystallization from a solution containing a large quantity of ammonium sulphate. Mention is also made of the possibility of removing copper from cobalt oxide by heating with ammonium chloride. J Loujet, Monit. Indust., 1849, p. 1309., 2 Phillips Wittstein, Re,pertorium fur die Pharmacie, Vol. 57, p. 226. 3 Waekenbroder, Gmelin Kraut, Handbueh der anorganischen Chemie, Band V, I, 1909, p. 193. * Stromeyer, Jour, prakt. Chemie, Vol. LXVII, 1856, p. 185. 5 German Patent 222,231, 1905. Metallurgie, Vol. VII, 1910, pp. 667-674. " United States Patent, No. 1,098,443, June "2nd, 1914. ' Schnabel, Vol. II, p. 601. "Tilloeh, Phil. Mag., Vol. XIX, 1804, pp. 51-54. 56 Bureau of Mines No. 4 Biicholz 1 outlines a method proposed to prepare cobalt and nickel oxides by dissolving the hydroxides in ammonia after precipitation. Hauer 2 describes Patera's application of analytical methods for the pro- duction of cobalt and nickel oxides. In the process the iron and arsenic were precipitated with powdered calcium carbonate, the cobalt by calcium bleach, and the nickel by milk of lime. Vivian 3 was granted a patent covering a process based on the affinity cobalt and nickel have for arsenic. In the specifications the claim is made that it is possible to separate cobalt and nickel from copper by regulating the amount of arsenic, and by having some sulphur present to combine with the copper. Wright 4 proposed extracting cobalt and nickel from waste solutions from copper refining, by adding milk of lime, which precipitated the metals. After drying the precipitate it was mixed with sand, 15 to 20 per cent, of residue from the alkali works, 15 to 20 per cent, of carbon, and, if possible, with products con- taining arsenic. The cobalt and nickel were recovered as speiss. : , Careis 5 proposed the following method to extract cobalt from ores. The ore was first dissolved in hydrochloric acid. The metals in solution were precipitated with soda, and the precipitate dissolved in sulphuric acid." The solution was neutralized with hot dilute sulphuric acid, whereby the copper and other metals, especially iron, were precipitated, the cobalt and nickel remaining in solution. The solution was mixed with hot ammonium or potassium sulphide, which pre- cipitated the nickel. Metallic zinc was added to precipitate the cobalt from sul- phate solution. Grosse-Bohle 6 patented a process to precipitate cobalt and nickel from sul- phate and chloride solutions by means of zinc. Aaron 7 proposed precipitating cobalt and nickel from solutions as methyl- sulphocarbonates. Neill 8 described the method used to treat the Mins la Motte ores. Pelatan" published a clear description of the Herrenschmidt process a? uad at the Maletra works, Eouen, France. Herrenschmidt and Capelle 10 issued a report for the French Government on the following processes: Carnot, Eeadman, Herrenschmidt, Clarke, Dixon, and Eatte. Kripp 11 attempted to recover cobalt and nickel from copper ore? containing silver. The silver was changed to chloride and removed, after which operation the 1 Tilloch, Phil. Mag., Vol. XXIII, 1805, pp. 193-199. 2 Jour, prakt. Chemie, Vol. LXVII, 1856, pp. 14-24. "British Patent No. 13,800, Nov. 4, 1851; Percy, Metallurgy: Fuel, Clnvs, Cooper, Zinc, etc., 1861, pp. 375-378. 1 Bull. Soc. Chem., Vol. V (1st series), 1866, 475-476. "Berg. u. hiittenm. Zeitung, Vol. XL, No. 23, 1881, pp. 215-216. 8 German Patent No. 97,114, 1898. Abst. Fischer's Jalvresbericht, Vol. XLIV, -1898, pp. 169-170. 7 United States Patent, No. 330,454, Nov. 17th, 1885. 8 Trans. Amer. Inst. Min. Eng., Vol. XIII, 1884-1885, pp. 634-639. Eng. Min. JouA, Vol. XXXIX, 1885, pp. 108-109. "Genie Civil, Vol. XVIII, 1891, pp. 373-374. " Moniteur Industriel, Vol. XV, 1888, pp. 145, 156, and 162. 11 Wagner's Jahresbericht, Vol. XIV, 1868, pp. 111-112. - 19(8 The Metallurgy of Cobalt 57 sulphur was precipitated with barium chloride, the iron by calcium carbonate, and the cobalt by a solution of- calcium hypochlorite, stopping the precipitation at a reddish-coloured solution. Hoepfner 1 was granted a patent covering the following process of treating cobalt ores. A matte was first produced, which was afterwards ground and treated with a cupric chloride solution. By this treatment the sulphides are dissolved, forming cuprous chloride. The metals were removed by electrolysis. Hanes 2 gave some results obtained from the action of ammonia on cobalt- nickel arsenides. Hydroxides of cobalt and nickel are formed which dissolve in excess of ammonia. The metals may be obtained by electrolysis or by precipitation. Metals Extraction Corporation 3 patented a process for the extraction and recovery of cobalt and nickel from ores and oxidized mattes. The ore or roasted matte was treated with magnesium chloride solution under pressure. The cobalt dissolved before the nickel. Pederson* gave the results of an investigation of treating cobalt and nickel ores. The article deals more with ordinary chemical reactions. Borchers 5 gave the following description of a process to treat ores and smelter products containing cobalt, nickel, and silver. The ores or products were first treated with alkaline bisulphate below 200° C, then roasted at 600 to 700°. The product was leached to remove the soluble sulphates. Befractory ores were first roasted with "carbon. Bernard 6 separated cobalt from nickel by precipitating the cobalt by hypo- chlorite that had been previously neutralized and freed from alkaline carbonates and caustic alkalies. Lance 7 patented a process to separate the hydroxides of copper, zinc, cad- mium, silver, nickel, cobalt, and tungsten. The process was based on fractional precipitation by ammonia. Johnson 8 described a process for the treatment of copper matte containing cobalt, as follows. Matte containing copper 39 per cent., iron 1, cobalt 1, and sulphur 20 per cent., was crushed to 80-mesh and leached with hot 10 per cent, hydrochloric acid. The solution contained cobalt, nickel, and iron. The cobalt and iron were removed by treatment with chlorine and sodium carbonate or by hypochlorites. Schreiber 9 devised the following process for the separation of cobalt, nickel, and manganese from crude liquors. The iron was precipitated first by the addition 'British Patent, No. 11,307, 1894. Abst. Jour. Soc. Chem. Ind., Vol. XIV 1895 p. 754. ' ' - ' 2 Jour. Oan. Min. Inst., Vol. VIII, 1905, pp. 358-362. 8 French Patent, No. 367,717, July 4th, 1906. Jour. Soc. Chem. Ind. Vol XXV 1906, p. 1155. ' 4 Metallurgie, Vol. VIII, 1911, p. 335. Abst. Jour. Soc. Chem. Ind.. Vol XXX 1911, p. 900. ""British Patent, No. 18,276, August 8th, 1912. Jour. . Soc. Chem. Ind., Vol XXXII 1913, p. 980. "Frerw.h Patent, No. 354,941, June 5th, 1905. Jour. Soc. Chem. Ind., Vol. XXIV 1905, p. 1177. 'French Patent No. 342,865. May 3rd, 1904, second edition, Jan. 9th, 1905 Jour Soc. Chem. Ind., Vol. XXIV, p. 845, 1905. ;' s United States Patent. No. 825,056, July 3rd. 1906. "German Patent, No. 203,310, Sept. 29th, 1907. Jour. Soc. Chem. Ind., Vol. XXVII, Ii/Uo. p. J.J.OS. 5 b.m. (iii) 58 Bureau of Mines No. 4 of calcium carbonate, then the copper by passing in hydrogen sulphide, and finally the cobalt practically free from nickel and manganese w&s precipitated with calcium hypochlorite. After removing the cobalt the precipitation was continued to pre- cipitate the nickel and manganese, which was dissolved and re-precipitated. Foote and Smith 1 discuss the dissociation-' pressures of certain oxides of copper, cobalt, nickel, and antimony. Chesneau 2 prepared a number of the higher sulphides of cobalt and nickel and determined their solubility. Mourlot 3 conducted a few experiments to determine the effect of high tem- peratures on copper, bismuth, silver, tin, nickel, and cobalt sulphides. He found cobalt sulphide is obtained by heating the anhydrous sulphate. At a high tem- perature it loses all the sulphur, the metal combining with any carbon present. Manhes 4 claims to have devised an improved process for the treatment of arsenical and sulphide ores of cobalt and nickel. He first produced a speiss or matte which is either dissolved in hydrochloric acid or by electrolysis; or in a second dry refining process, air is blown through the matte which oxidizes the iron and sulphur. The metallic Oxides formed by roasting were reduced to metal by carbon and lime, and the metal was used as anodes in the electrolytic refining. In a later patent 5 Manhes suggests adding coke in a converter for blowing matte. He also tried to prepare metallic cobalt and 'nickel from matte by adding fluxes to remove the sulphur. 6 Gamier 7 also proposed blowing matte in a converter. Langguth s describes a process used to smelt the cobalt and nickel ores of Norway. The ores were smelted in a blast furnace to produce a matte containing 30 per cent, cobalt and nickel. This was concentrated in a converter to 75 per cent., producing a slag containing 1 to 2 per cent, cobalt and nickel. The blowing operation required 20 to 25 minutes. Reference is also made to Manhes' work. Savelsburg 9 described a process of blowing nickel and cobalt matte in a con- verter. Ground matte was blown without the application of heat to oxidize the iron without changing the sulphur content. The" product was in a sintered con- dition satisfactory for melting. , Savelsburg and Papenburg 10 patented a process to convert oxide ores, espe- cially those of cobalt and nickel, into sulphides. Crushed ore was mixed with sulphides and carbon, and briquetted. These were heated in a kiln furnace. 1 Jour Amer. Chem. Soc, Vol. XXX, 1908, pp. 1344-1250. 2 Camp. Rend., Vol. CXXIII, 1896, pp. 1068-1071. Abst. Jour. Chem. Soo. (London), Vol. LXXII (2), 1897, p. 172. ^ . " 3 Comp. Bend., Vol. CXXIV, 1897, pp. 768-771. Abst. Jour. Chem. Soc. (London), Vol. LXXII, 1897, pp. 372-373. ' * Jour. Soc. Chem. Ind., Vol. IV, 1885, p. 120. 1 British Patent, No. 17,410, 1888; German Patent, Xo. 47,444, 1888. "Jour. Soc. Chem. Ind., Vol. XIV, 1895, p. 581. British Patent. 6,914, 1894: German Patent, No. 47,427, 1894. ' ' ' ' Eng. and Min. Jour., Vol. XXXVI, 1883, p. 393. ! Min. and Sci. Press, Vol. LV, 1888, p. 102. 9 German Patent, No. 222,231, Jan. 21st, 1908. Abst. Jour. Soc. Chem Ind. Vol. XXIX 1910, p. 1257. ' , ^ /"German Patent, No. 172,128, Jan. 21st, 1905. Abst. Fischer's Jahresbericht Vol LII, 1906, pp. 222-223. 1918 The Metallurgy of Cobalt 59 Becquerel 1 applied the electric current to remove cobalt from solutions. The electrolysis was carried on in a cobalt chloride solution that had been neutralized with ammonia or caustic potash. Cobalt was deposited as a brilliant coating. Of the chlorine part escaped and part formed acid. The presence of too much acid gave a dark deposit. Cohen and Solomon 2 were granted a patent for the electrolytic separation of cobalt from nickel. The addition of strongly oxidizing agents, especially per- sulphates, cause the precipitation of the cobalt first. Le Boy 3 described an electrolytic method to extract cobalt and nickel. Armstrong 4 patented a process for the treatment of complex cobalt ores and for refining cobalt and nickel arsenical and silver-bearing ores. The metals were obtained as chlorides, from which the cobalt was precipitated eleetrolytically as oxide. Burlet 5 attempted to extract cobalt, nickel or copper* from ores or products as follows. The silicate ore or slag was fused to remove the greater part of the copper as impure metal. The slag was then ground and treated with sulphuric acid. The iron and part of the copper were precipitated with calcium carbonate. The remaining copper, cobalt, and nickel were removed by electrolysis. Wiggin and Johnstone 6 suggested improvements in the preparation of cobalt and nickel oxides. A eobalt-nickel'-copper solution was electrolyzed, using a copper or brass cathode and a carbon anode. The copper was deposited, leaving in solu- tion the cobalt and nickel-, which were recovered in the ordinary way. Martin 7 reduced cobalt and nickel as well as other metals in the Ores by passing hydrocarbons over the ore at a bright red heat. The metals were after- wards recovered as an alloy by melting. Mindeleff 8 attempted to extract cobalt and nickel from ores by reducing the compounds with hydrocarbons, and removing the metals obtained with a magnet. Berndorfer Manufacturing Company produced malleable and ductile nickel and cobalt by mixing the powdered metal with potassium permanganate, maximum 4 per cent., and melting the mixture. Selve and Lotter 10 obtained nickel and cobalt free from oxides by the addition of 1.5 per cent, manganese during melting. Krupp 11 found that cobalt and nickel were not malleable owing to the presence of carbon, but that the defect could be removed by adding manganate or perman- ganate of potash. 1 Comp. Bend., Vol. LVIII, 1862, pp. 18-20. 2 German Patent, No. 110,615, 1900. Fischer's Jahresbericht, Vol. XL VI, 1900, p. 157. 3 Bull. Soc. Industrielle de Mulhouse, Proces-verbeaux, Vol. LXXI, 1901, pp. 154-155. * United States Patent, No. 881,527, March 10th, 1908. "British Patent, No. 27,150, Nov. 25th, 1913. Abst. Jour. Soc. Chem. Ind., Vol. XXXIII, 1914, p. 1014. "British Patent, No. 3,923, March 27th, 1885. Abst. Jour. Soc. Chem. Ind., Vol. V, 1886, p. 172. 'German Patent, No. 18,303, June 1st, 1881. Fischer's Jahresbericht, Vol. XXVIII, 1882, p. 120. "British Patent, No. 10,491, Sept. 4th, 1885. Abst. Jour. Soc. Chem. Ind., Vol. IV, 1885, p. 746. "German Patent, No. 28,989, 1884. "German Patent, No. 32,006, 1885. Abst. Fischer's Jahresbericht, Vol. XXXII, 1886, p. 158. "British Patent, No. 1464, 1884. Abst. Jour. Soc. Chem. Ind., Vol. Ill, 1884, p. 261. 60 Bureau of Mines No. 4 Winkler 1 states that in the preparation of cobalt and nickel castings, a high temperature is necessary, refractory crucibles should be used, carbon and silicon should not come in contact with the mol&n metal, and that the metal "must be protected from the atmospheric oxygen during casting. Fleitmann 2 proposed a method to remove the brittleness in cobalt and nickel metal by adding magnesium before pouring., Fink 3 outlines a process for the treatment of ores from Cobalt, Canada. The ore is ground to 40-mesh and mixed with fluxes to reduce the metals and make a slag. The charge is heated in a furnace at a temperature of 1,200 to 1,500° C. under reduced pressure for several hours. The arsenic is volatilized and condensed as metallic arsenic; and metallic silver, cobalt, and nickel speiss and slag are also formed. The products are further treated by known methods. Levat, in a paper read before the French Association for the Advancement of Sciences, Sept. 29, 1887, gave the results of an investigation of the nickel, cobalt, and chromium ore deposits of New Caledonia. Heard 4 gave a summary of the possibilities of the New Caledonia deposits. -2. — The Production of Smalt Smalt is a potash aluminum cobalt silicate. It is prepared by melting together silica, potassium carbonate, and roasted cobalt ore. It was used exten- sively a number of years ago to produce blue-coloured glass and enamels. Owing to, the difficulty in obtaining the same quality of colour intensity with different cobalt ores, the manufacture of smalt has gradually been abandoned. Cobalt oxides of uniform composition can be readily obtained, and these are used at present to prepare the different colours. r The production of smalt was formerly carried on chiefly in Saxony, and it is interesting to note that the Chinese have also prepared smalt for a number of years. The first record of cobalt being used in Europe to colour glass dates from about 1540. It is stated a Nuremberg glass-maker was the first to try melting cobalt ore, termed " Kobold," with glass, and he obtained, much to his astonish- ment, a beautiful blue-coloured product. ■ A brief account of the operations as conducted in Saxony and China is given in the following paragraphs. The Method Employed in Saxony to Prepare Smalt The mineral was crushed, sorted and washed. This product, called " Sehlich." was roasted in a rotary furnace, any arsenic evolved during the roasting being "collected. During the roasting the cobalt was converted into oxide. The roasted •product was finely ground and screened through a silk sieve, the powder being known as "zaffer" or "zafflex." ' Chem. News, Vol. XXXV, 1877, p. 166. 2 Chem. News, Vol. XL,' 1879, p.' 67: s United States Patent, No. 1,013.931, Jan. 9th, 1912. 4 Eng. Min. j'otar., Vol. XL VI, 1888, p.' 103 1918 The Metallurgy of Cobalt 61 To prepare smalt the roasted ore was mixed with sand and potassium car- bonate and melted in a crucible. Crushed quartz was used for sand. Before being crushed, it was heated to a red heat in a lime kiln, crushed in stamp-batteries, washed to remove any light impurities, dried, and again heated to redness. The cobalt, being, more readily oxidized than the nickel, passed into the slag, the nickel, com- bining with any arsenic, forming a speiss which settled to the bottom of the crucible. Any iron present was oxidized to ferric oxide, which is less injurious than ferrous oxide. The speiss was withdrawn either through, an opening in the bottom of the crucible or carefully removed with a ladle. The purer the materials employed in the preparation, the more beautiful the product. The blue glass or slag containing the cobalt was poured into water, dried, and finely ground. The ground glass or smalt was mixed with water and allowed to stand for half an hour, during which time the coarse particles, known as " Streublau," settled. The coarse particles were afterwards reground. The turbid water from the first washing was decanted into a second tank in which flic pigment proper, termed couleur, settled to the bottom. After twenty-four hours the turbid water was decanted into a third tank in which it remained until it was clear, ^when the finest and palest glass powder, "Aeschel," settled. The pigment, and also the aeschel, was next washed two or three times, the wash waters being filtered. The pigments in the various settling tanks were dried, screened, and packed into barrels. About three-fifths of the glass taken from the pots was recovered. The pres- ence of oxides other than those of cobalt and potash, even in small quantities, exerts a marked influence on the colour of the smalt. Barium produces an indigo tinge ; sodium, calcium, and magnesium produce a reddish shade; iron, a. blackish green, very objectionable in the brighter-coloured smalts; manganese, violet; nickel, violet, but less intense ; copper, zinc, bismuth, and antimony, dull shades. The smalt is classified according to its degree of fineness into coarse blue (Streublau) pigment, and Aeschel, the first size being denoted in the trade by H, the second by C, and the finest by E. Bespecting the intensity of the colour, each sort is distinguished as fine, middle, and ordinary by the letters P, M, and 0. In the first class, colours of varying degrees of intensity are denoted by the letters, F, FF, FFF, FFFF, expressing two-fold, three-fold, and four-fold respectively. Qualities poorer in 'cobalt than the OC quality are distinguished by the use of indices, e.g., OC 2 (i e containing half the cobalt in the 00 quality). Smalts which contain more cobalt than the F quality are distinguished by doubling the latter F. More intense' than the last, FFFF, which is termed "Azure," or "King's Blue," do not occur. The following list 1 gives the different brands of smalt:— 1 " Ordinary smalt. E : Aeschel. " • Bohemian smalt. k-F Ground pigment. 1 Griinwald, Raw Materials of the Enamel Industry, 1914, p. 146. 62 Bureau of Mines No. 4' PC Fine pigment. PCB Fine Bohemian pigment. PB Finer Aeschel. MC Average. MCB Average Bohemian. MB Average Aeschel. OC Ordinary pigment. OCB Ordinary Bohemian pigment. OE Ordinary Aeschel. The different colours are spoken of as azure blue, smalt blue, zaffer blue, Saxon blue, enamel blue, cobalt blue, etc. The following are analyses of some varieties of smalt : Percentage Composition of Some Typical Smalts Norwegian Smalt German Smalt French Smalt Component Dark Dark Aeschel Pale Coarse Pigment Blue | C. I II III IV V 70.86 6.49 21.41 0.43 66.20 6.75 16.31 8.64 72.11 1.95 1.80 20.04 72.21 20.54 6.75 0.22 70.11 21.58 7.20 0.11 75 20 2 70 j 65 26 30 3 5 63 30 60 30 1 7 10 1 1 1 1 1 There is also a French method of smalt preparation which consists in melting together cobalt oxide with quartz and potash. In this way a first-class product of desired intensity can be prepared, although the process is correspondingly more expensive. The quartz is heated to redness and ground as in earlier methods, only instead of cobalt speiss pure cobalt oxide is here employed. The smalt so obtained is very pure, and more durable than the ordinary product. The Chinese Method of Manufacturing Smalt 1 In the Chinese glass works at Canton, the so-called lam-o-li-shek, i.e., " stone for blue glass," is employed for the production of a blue colour in glass and porcelain. It appears as if the Chinese are unaware how to produce colourless glass. They purchase glass frag- ments from Europe and America, which they classify according to colour and quality, and melt them in pots, 67 cm. at the top. One or two of these pots are placed in a rectangular furnace of primitive construction, which is heated with anthracite, for which purpose from 150 to 200 kg. of anthracite per pot are required. The blowpipe is short and wide, while the moulds are made of clay and dust. It is astonishing how the Chinese, by means of their small apparatus, are able to separate the cobalt from the iron, manganese and nickel, even when the cobalt content in the ore does not exceed 2 to 4 per cent. 1 Bowler, Chemical News, Vol. LVTII, 1888, p. 100. 1918 The Metallurgy of Cobalt 63 The crude cobalt mineral is first carefully washed, and every piece is scrubbed with a brush, in order to remove the adhering clay which contains iron. The ore is next dried and pulverized, then afterwards ground in a hand mill with water. The whole mixture is then conveyed to a vessel, in which it is vigorously stirred for several hours, after which it is allowed to settle over night. On the following day the water is decanted, taking with it the upper layer of the settled powder. The latter consists of the lighter earthy substances, while the residual mass is the oxides of iron, manganese, nickel and cobalt. This mass is removed, mixed with a small quantity of borax, and placed in one of the above-mentioned pots containing the glass. The melting is now carried out, and during the first twelve hours the fused mass acquires a, dirty greenish-black colour. By degrees this mixed colour changes to a bright bluish-violet similar to amethyst. It appears as if the iron and nickel are com- pletely reduced, for after 36 to 40 hours' heating scarcely any of the iron or manganese colour can be detected in the mixture. The lowest portion of the fused glass in the pot is rejected. This part probably con- tains the impurities, such as iron, nickel, manganese, etc. For the purpose of porcelain painting, the Chinese frit the same mineral with feldspar, kaolin, and much borax. This frit 'is ground to fine powder, and employed for painting on the biscuit. The Canton process is as follows: The manipulator takes the burnt biscuit and covers this with a glaze consisting of borax, feldspar, and clay, which, when sufficiently dry, he paints upon, and in one single operation burns in both the enamel and colour. An analysis of the mineral is given as follows: Iron oxide 35.0, Manganese oxide 13.1, Nickel oxide, 3.5, Cobalt oxide, 3.5, gangue 46.0 per cent. The gangue consisted for the most part of silica and aluminium silicate. Preparation of Metallic Cobalt Metallic cobalt may be obtained from the oxide or oxalate by one of the following methods. Cobalt oxide is obtained by heating precipitated cobalt hydroxide or oxalate. Eeduction of the oxide in a carbon crucible or by the addition of carbon or starch. 1 Reduction of the oxide 2 or oxalate 3 in a stream of hydrogen or hydro- carbons,* the reduction being complete at 500 to 600° C. Reduction of the oxide by carbon monoxide. 5 Reduction of the oxide by ammonium chloride. 6 Reduction of cobalt chloride in a current of hydrogen. 7 Reduction of the oxide by aluminium. 8 Goldschmidt process. ' : Precipitation from cobalt solutions by metallic magnesium. 9 r^V^OT^elf de ,?o em i5 ? Ph - vsi q ue . Vol. 25, 1824, p. 98. Winkler, Jour, prakt. Chem., Vol. XCI, 1864 p 213. Kalmus, Preparation of Metallic Cobalt by Eeduction of the vS lie 1893!7p 349-3W neS ' *' ^^ N °' ^' ^^ P ' *' MOi * San ' C ° mp - ^^' A» n^ e \' ir* 1 ™ tW, ™ d Chemie > Vo1 - CXXXVI, 1869, p. 51. Moissan, Annales | e x ^. et Physique, 1880, Vol. V, sec 21, p. 199. Glasser, Zeitschr. anorg. Chem., Vol. XXXVI, 1903, p. 19. Kalmus, Bulletin 259, p. 11. 'Wolff, Zeitschr anal Chem., Vol. XVIII, 1879, p. 38. Berzelius, Gmelin Kraut, Hand- buch der anorgamschen Chemie, 1909, Band. 5, 1, p. 194. Brunner, Idem, p. 194 Vol 2{f 120 ^ Patent ' N °' 183 ° 3 ' June 1St ' 18S1 - Fisoher ' s Jahresbericht, 1882, "Mond, Hirtz and Copaux. Note on a volatile compound of cobalt with carbon monoxide: Chem News Vol XCVm, 1908, p. 165. Mond Nickel Co., Hirtz, and Copaux, British patent, No. 13^207, 1908: a patent covering the manufacture of cobalt carbonyl or carbonyls by heating cobalt or material containing cobalt in carbon monoxide or gas containing the latter. Kalmus, Bulletin 259, p. 25. "Bose, Gmelin Kraut, Handbuch der anorganischen Chemie, Band V. 1, 1909 p. 192 Peligot, Compt. Rend., Vol. XIX, 1844, p. 670. Baumhauer, Zeitschr. anal. Chem., Vol. X, 1871, p. 217. Schneider, Annalen der Physik und Chem., Vol. CI, 1857, p 387 Wagner, Jahresbericht, 1857, p. 226. "Kalmus, Bulletin 259, p. 32. " Siemens, Zeitschr. anorg. Chem., Vol. XLI, 1904, p. 249. 64 Bureau of Mines No. 4 Distillation of cobalt amalgams. 1 Electrolytic methods. 2 Fink 3 proposes the following treatment for the production of metallic cobalt. Powdered smaltite is mixed in the proper proportion with powdered lime and calcium carbide and heated in a vacuum for 1 to 2 hours, at a temperature of 1500° C. The reaction of lime and calcium carbide yields metallic calcium, which in turn reacts with the cobalt arsenide, forming calcium arsenide and metallic cobalt. Precipitation of cobalt from solutions by zinc. 4 Additional References Copaux, Pure Cobalt and Nickel, Preparation and Properties ; Revue generate de Ghimie pure et appliquee, Jaubert, Paris, 1906, p. 156. Comp. Bend., Vol. 140, 1905, pp. 657-659. Winkler, The Atomic Weight of Nickel and Cobalt: Zeitschr. anorg. Chemie, Vol. VIIT, 1895, p. 29. Hamilton, Aluminium Precipitation at Nipissing Mine, Cobalt, Canada: Eng. and Min. Jour., Vol. XCV, 1913, pp. 935-939. Kirkpatrick, Aluminium Precipitation at Deloro, Canada: Eng. and Min. Jour., Vol. 95, 1913, p. 1277. Larson and Helme, Electrolytic Recovery of Cobalt and Zinc from the End-lyes of Copper Extraction: Chem. Abstracts, 1913, p. 3085. Megraw, Cyaniding a Furnace Product (a roasted cobalt-nickel speiss). Eng. and Min. Jour., Vol. XCVIII, 1914, p. 147. Beid, Milling Practice in Cobalt : Trans. Can. Min. Inst., Vol. 14, 1914, pp. 50-63. Denny, Desulphurizing .Silver Ores at Cobalt: Min. Sei. Press, Vol. CVII, 1913, pp. 484-48S. Kleinschmidt, Summary of the Treatment of Cobalt Ores: Berg-u. huttenm. Zeitung, Vol. XXVI, 1867, pp. 45-46, 57-59, 130-131, 147-149, 162-164. McCay, Contribution to the Study of Cobalt, Nickel, and Iron Sulphides, Freiberg, 46 pp. (pamphlet), 1883. Report and Appendix of Royal Ontario Nickel Commission, 1917. Development of the Metallurgy of the Ontario Silver=Cobalt Ores In reviewing the development of the metallurgy of the silver-cobalt ores of Ontario, it is necessary to make three divisions, viz., the progress in ore-dressing methods, the introduction of new processes in the extraction of the silver, and the improvements in the treatment of the ores for the cobalt. At the same time, it cannot be too strongly emphasized that co-operation and publicity of results have contributed no small part to the success achieved in the treatment of the Cobalt ores. The importance of the Cobalt deposits may best be realized from the following .figures. In 1903 when the silver deposits of Cobalt were discovered, Canada pro- duced silver valued at $1,709,642, while in 1913 the production was valued at $19,040,924. During the same period the value of the annual production of cobalt rose from practically nothing to $500,000. Besides the value of cobalt, appreciable returns are realized from the arsenic and nickel. Previous to the discovery of the deposits at Cobalt, most of the world's supply of cobalt ore was shipped from New Caledonia to Europe for treatment. In fact, 'Moissan, Compt. Rend., Vol. LXXXIII, 1879, p. 180; Bulletin Soc. Chem., Pt. IT, Vol. XXXI, 1879; p. 149; Annalen de Chem. et. Physique, Vol. V, 1880, p. 21, p 199. Guertter, Metallographie, Vol. I, 1912, p. 513. = Kalmus, Electro-plating with Cobalt, Bulletin No. 334, Department of Mines, Canada, 1915. Becquerel, Comp. Bend., Vol. LVIII, 1862, pp. 18-20. 'United States Patent, No. 1,119,588, Mineral Industry, Vol. XXIII, 1914, p. 548. 'Careis, Berg-u. huttenm. Zeitung, Vol. XL, No. 23, 1881, pp. 215, 216. 1918 The Metallurgy of Cobalt 65 until 1908 Europe practically controlled the world's production. In 1908 cobalt products from Canadian and American smelters were placed on the market, and this caused the price of cobalt oxide to fall from $2.00 to $1.00 a pound. ' Cobalt oxide is at present (1917) selling for $1.50 per pound. Progress in Ore Dressing The progress in ore dressing at Cobalt has been brought about by the diminu- tion in the grade of the ore and the attempt to obtain increased recoveries. At first the high-grade ore (2,000 oz. or more) was readily hand-picked from the low-grade and shipped as such. In order to keep up the grade of the shipments, concentra- tion methods were introduced extensively during 1907-1908. For the coarser crushing it is customary to use one of the following combinations : stamps crushing to approximately 20-mesh; crushing in stamps to 0.25-inch, followed by sizing and concentrating, the fine tailing going to waste, the coarse being reground in pebble mills; and crushing in rolls or in ball mills to about 0.25-inch, concentrating, and regrindiug the tailing in pebble mills. In 1914 about 75 per cent, of the ore milled was crushed by stamps to 14 to 20-mesh. Classification is used extensively to separate the sand from slime. In the concentrating mills hindered-settling types of classifiers are employed, while in the cyaniding plants the Dorr classifier is common. For sand concentration the Wilfley, .James, and Deister tables are mostly used, while for treating slime the James and Deister tables are preferred, although canvas tables were employed to some extent. The sand tailing averages 3 to 4 ounces and the slime tailing 6 to 8 ounces of silver per ton, but it is not possible to recover the silver from these products by the ordinary gravity concentration methods. The average ratio of concentration in the Cobalt mills is 50 to 1. The recovery of the silver from the tailing dumps and low-grade ores has been one of the problems that has confronted the metallurgists at Cobalt for some time. At present there are about 2,500,000 tons of tailing, averaging 4 to 6 ounces of silver. To treat these accumulated residues and the low-grade ores, flotation methods seem most suitable. In October, 1915, the first experimental flotation plant was erected by the Buffalo Mines, Limited. This plant consisted of a two- compartment, standard length Callow rougher cell, and a one-half size Callow cleaner cell. The results obtained by flotation were so encouraging that a flotation plant to handle 600 tons daily was erected and put into operation in September, 1916. At present the Buffalo Mines, McTCinley-Darragh-Savage Mines, Nipissine- Mines, Coniagas Mines, Dominion Eeduction Co., Northern Customs Concentrator^, and National Mines (King Edward) employ the Callow system of flotation. To prepare the tailings and low-grade ores for flotation, fine grinding to 100-mesh is -necessary. Pebble mills are commonly used for this purpose. The oil used consists of a mixture of 15 per cent, pine oil, 75 per cent, coal tar creosote, and 10 per cent, coal tar. Further experiments have shown that an oil obtained from the distillation of hard wood in charcoal plants is well suited for flotation. The results obtained by flotation are about as follows : feed 6 to 10 oz. of silver, concentrate 250 to 1,000 oz., tailing 0.8 to 2.5 oz., and a recovery of 80 to 90 per cent. 6 b.m. (iii) 66 Bureau of Mines No. 4 The recovery of the silver from the flotation concentrate has been accompanied with difficulties, and at present most of the concentrate is shipped to the smelters in the United States. Under present conditions the freight and treatment charges on the notation concentrate amounts to about 20 per cent, of the value of the product. The flotation concentrate produced at the Buffalo Mines was treated at Cobalt. The method employed is to give the concentrate a roast with salt, a leach with hydrochloric acid, and a treatment with salt solution, the silver being finally recovered by precipitation on scrap copper, and the copper by passing the solution over scrap iron. The above treatment has been discontinued by the Buffalo Mines company, but is still being practised by the Dominion Eeduction company. Progress in the Metallurgy of Silver In the early operation of the Cobalt camp, most of the silver was recovered by smelting methods, the ore shipped averaging 2,000 ounces or more per ton. The presence of large quantities of arsenic caused trouble in the smelting and refining processes, and it was necessary for the smelters to levy a penalty on excessive quantities. There was also a high treatment charge because of the difficulty in smelting the high-grade silver ores. The freight rate on the high- grade ore was also heavier. In order to obtain a better return from the silver contents of the high-grade ore, experiments were undertaken to devise a process for treating the high-grade ores at Cobalt and obtaining the silver as bullion. The Nova Scotia mill, now the Dominion Eeduction, was the first to recover bullion by amalgamation and cyanida- tion. This mill treated the run-of-mine ore, which included the high-grade, and produced bullion and a residue assaying about 150 ounces of silver per ton. The Nipissing improved on the process by substituting a tube mill for the amalgamating pan. The combination process of amalgamation and cyanidation is used at three mills, viz., the Nipissing and Buffalo on high-grade ore and concentrates, and the Dominion Eeduction on concentrates only. The process is usually carried out as follows: With 2,500 oz. ore, a charge would be 6,500 pounds of 20-mesh ore, 8,500 pounds of mercury, 3,800 pounds of 5 per cent, cyanide solution, • and 6 ton's of pebbles. After 9 to 10 hours' treatment the pulp will all pass a 200-mesh screen, and contain about 50 oz. of silver per ton. It is given a further agitation for 36 hours in a 0.75 per cent, cyanide solution when the silver is reduced to 30 ounces. The treatment of low-grade ores at Cobalt has for a number of vears presented a difficult but interesting problem. It is possible to treat the 'low- grade ores by concentration methods, by a combination of concentration and cyamdmg, and by flotation. It appeared as if flotation in combination with concentration or cyanidation was the most suitable, but recent developments tend m some cases to favor concentration and cyanidation. Very little cobalt and nickel are recovered in the flotation concentrate. Amalgamation was not practicable on low-grade ores, so attention was turned toward cyanidation. After extensive experiments it was found that it to* not possible to treat the low-grade complex ores by the ordinary cvanide process, because the solutions quickly became foul, thereby diminishing ' the dissolving 1918 The Metallurgy of Cobalt 67_ power; besides, the cyanide consumption was excessive. To overcome these diffi- culties a process known as the " Wet Desulphurizing Process " was devised by the Nipissing Mining Company. Briefly, this process consists in giving the ground ore a treatment with alkali and aluminium. The preliminary treatment is given in tube mills, and the final treatment in tanks. In the preliminary treatment the ore is ground in an 0.25 per cent, caustic soda -solution with an addition of 5 pounds of lime per ton of ore. The lime is added to hasten settling. In the process the refractory minerals, especially pyrargyrite and proustite, are decomposed, the sulphur, arsenic, and antimony being reduced to the elemental or metallic state. The reduced sulphur, arsenic, and antimony have practically no action on cyanide. The reactions involved may be expressed as follows: 2A1+2 NaOH+2H 2 0=Na 2 Al 2 4 +6H. 6H+3 Ag 2 S+6NaOH=3Na 2 S+6H 2 0+6Ag. 6H+Ag 3 SbS 3 +6NaOH=3Na 2 S+6H 2 0+3Ag+Sb. 6H+Ag 3 AsS 3 +6NaOH=3Na 2 S+6H 2 0+3Ag+As. With fine grinding and after treating the ore by the wet desulphurizing process, the silver may be readily extracted in 48 hours by treatment with a 0.25 per cent, cyanide solution. By the desulphurizing treatment a saving of one to four ounces of silver is obtained at an additional cost of 54 cents per ton of ore. On a 20-ounce feed a saving of four ounces means an increased extraction of 20 per cent. The precipitation of the silver from the cyanide solutions by zinc presented a further difficulty, but the substitution of aluminium dust overcame this. The advantages of the aluminium dust in precipitation may be stated as follows: a high-grade precipitate is obtained, there is little fouling of the cyanide solu- tions, and during the precipitation an amount of cyanide proportional to the silver precipitated is regenerated. One part of aluminium dust will precipitate about three parts of silver. Aluminium dust was used until 1916, but owing to the difficulty of obtaining it and also to the increased cost, other precipitants are being tried. At present at the Nipissing mill sodium sulphide is used to precipitate the silver, and the sulphide precipitate is desulphurized by treatment with caustic soda and aluminium, metallic silver being produced. Aluminium dust precipitation was first used by the Deloro Smelting and Eefining Company, then by the O'Brien mine, and later by the Nipissing and Buffalo and other mines at Cobalt. Progress in the Metallurgy of Cobalt and Nickel Before the discovery of the large silver-cobalt-nickel deposits at Cobalt, very little was known in Canada of the properties and metallurgy of the metal cobalt and its compounds, except that cobalt silicate possessed a beautiful colour and was used in the ceramic industries. Cobalt was considered one of the rarer metals. Cobalt ores had been treated in Europe for centuries, but the treatment was conducted on a small scale, and the methods were what might be called large laboratory methods. There were about 25 plants operating in Europe, and these 68 1 Bureau of Mines No. 4 were producing about one-half the quantity of cobalt that is now being turned out annually by the three Canadian smelters. The method formerly employed was to dissolve the ore, matte or speiss in either hydrochloric or sulphuric acid, and remove the impurities by chemical methods. The copper was often removed by hydrogen sulphide gas, and after eliminating any gas in solution by boiling, the iron, cobalt, and nickel were precipitated. The high price of cobalt oxide enabled the operators' to work on a small scale, even though the grade of the ore would , not average over 3 per cent, cobalt. After the discovery of the cobalt deposits in Canada, it soon became evident that they were of sufficient extent to justify the attempt to establish a cobalt smelting industry in Canada. It was soon seen that new processes would have to be devised, or the old methods improved. The cost of acids and chemicals, the operating difficulties, and the higher cost of labour made the old processes prohibitive in Canada, and at the same time it was not possible to operate them on a considerable scale. The larger proportion of cobalt and the presence of large quantities of arsenic in the Canadian ores, also made it necessary to modify the older processes. In the processes in use in Canada at present, the gangue minerals, and most of the arsenic and iron are removed in blast furnaces. The products of the blast furnace are : metallic silver, an argentiferous speiss containing cobalt, nickel, and iron as arsenides, also slag and flue dust. The large quantities of silver and arsenic in the cobalt-nickel ores are a source of revenue to the smelters. The argentiferous speiss made in the blast furnace is roasted to about 10 per cent, arsenic, given a chloriclizing roast, and the product cyanided. The successful cyanidation of such a complex furnace product was a new departure in cyaniding. The residue is sylphated with sulphuric acid, and the iron is rendered insoluble by heating. In this treatment with acid the cobalt and nickel dissolve, as we'll as some of the iron and arsenic. The iron and arsenic must be removed before the precipitation of the cobalt and nickel, with solutions of bleaching powder. The grade of cobalt oxide produced by the Canadian smelters is considerably better than that produced by the European refineries. The production of a higher grade oxide at a lower price was necessary to compete with and secure the closely controlled trade of Europe. Both these difficulties were finally overcome by the improvements in and the efficiency of the Canadian processes. In summarizing, it may be stated that the progress in the metallurgy of cobalt and nickel has not been owing so much to the introduction of new methods as to the development of the old ones on a larger and more efficient scale. The general progress in the development of the metallurgy and ore dressing of the silver-cobalt-nickel ores has been due to the grade and value of the ore, and to the co-operation of the operators. It would be impossible to mention all those who have contributed to the success of the Cobalt camp, but special mention should be made of- the work of Eeid and Moffat in ore dressing ; of Denny, Fairlie, Jones, and Clevenger in the metallurgy of silver; and of Kirk- patrick and Peek in the metallurgy of cobalt and nickel. The wet desulphurizing process used in connection with the low-grade ores, and the introduction of the use of sodium sulphide to precipitate the silver, 1918 The Metallurgy of Cobalt 69 were developed by J. J. Denny, metallurgist of the Nipissing Mining Company. Prof. S. F. Kirkpatrick was the first to introduce the use of aluminium dust for the precipitation of silver, but his chief work has been in the development of the metallurgy of cobalt and nickel. Under his direction the Deloro Smelting and Refining Company has become the largest smelter treating cobalt ores and also, due mostly to his initiative, a plant has been erected to smelt the complex cobalt ores of Missouri. Difficulties have constantly arisen in the treatment of ores of cobalt, but these have always been solved. The excellent, work of Prof. Kirk- patrick in the development of the metallurgy of cobalt-nickel ores has been recognized by the profession, since in , 1917 he was awarded the McCharles medal of the University of Toronto. 70 Bureau of Mines No. 4 CHAPTER III THE CHEMISTRY OF COBALT The word cobalt is synonymous with "kobold," meaning goblin, which was a term given by the early miners to those ores which did not yield metal on smelting. It is stated 1 that an early form of the word cobalt appears in the writings of Basilius Valentinus about the end of the 15th century. Berthelot 2 states that the word is of Graeco-Bgyptian origin. In Hoover's translation of Agricola's De Ee Metallica, mention is made of the word cobalt as being from the Greek, cobalos. The use of cobalt compounds for colouring glass was known to the ancients and, since 1600, cobalt minerals have been used for the preparation of smalt. In 1735 Brandt prepared some metallic cobalt by reduction from the ore. Polished cobalt metal is silvery white in colour, but when reduced from the oxide, it is in the form of gray powder. The specific gravity varies from 8.79 on an unannealed sample to 8.92 on a swaged sample. The melting point of cobalt is given as 1478°C, and the tensile strength at about 34,400 pounds per square inch. 3 Metallic cobalt is magnetic. The atomic weight is 58.97. Cobalt is soluble in dilute acids. The metal forms three oxides : cobaltous oxide (CoO) greenish gray; cobaltous cobaltic oxide (Co 3 4 ) black; and cobaltic oxide (Co 2 3 ) brownish. Cobaltous oxide is obtained from Co B 4 by heating at a high temperature. The usual method of preparing the oxides is to calcine, at a red heat, the hydroxide obtained by precipitation in one of the processes mentioned under the Metallurgy of Cobalt. Cobalt forms with acids two compounds, cobaltous and cobaltic. Cobaltous compounds are pink in the crystallized state or in aqueous solutions, but yellow or green in the anhydrous condition, and blue when in aqueous solutions in the presence of hydrochloric acid. By dissolving any of the three oxides in acids, salts derived from cobaltous oxide are always obtained, containing bivalent cobalt: CoO+2HCl=H 2 0+CoCl 2 . Co 2 3 +6HCl=3H 2 0+2CoCl 2 +Cl,. Co 3 4 -f8HCl=4H 2 0+3CoCl 2 +Cl 2 . Simple cobaltic salts are unknown, but many complex compounds exist with trivalent cobalt, as, for example, potassium cobaltinitrite, potassium cobalticyanide, and numerous cobalti-ammonia derivatives. Reactions of Cobalt Salts * •Potassium or sodium hydroxide precipitates in the cold a blue basic salt: CoCl 2 +KOH=KCl+Co ( OH) CI, which on warming is further decomposed by hydroxyl ions, forming pink cobaltous hydroxide : Co(OH)Cl+K OH=KCl+Co(OH) 2 . 1 Gmelin Kraut, Handbuch der anorganisehen Chemie, Band V 1 1909 rj 190 2 Idem, pi 190. >*■-•• 3 Kalmus, The Physical Pioperties of Cobalt, Bulletin 309, Department of Mines, Ottawa, Canada, 1914. 4 A number of the following reactions are taken from Treadwell Hall Analytical Chem- istry, Vol. I, fourth edition, 1916. 1918 The Chemistry of Cobalt 71 In the case of a moderately concentrated solution of the alkali the precipitate of pink cobaltous hydroxide is often produced in the cold, sometimes only after standing for some time. The rapidity of the reaction depends entirely upon the concentration of the alkali. Cobaltous hydroxide gradually turns brown in contact with the air, forming cobaltic hydroxide: 2Co(OH) 2 +H 2 0+0=2Co(OH) 3 . In this respect cobalt behaves similarly to iron and manganese, but differs from nickel, for the hydroxide of the latter is not oxidized by atmospheric oxygen. On adding chlorine, bromine, hypochlorites, hydrogen peroxide, etc., to an alkaline solution containing cobaltous hydroxide, cobaltic hydroxide is immediately formed, as with nickel and manganese: 2 Co ( OH) 2 +2NaOH+Cl 2 =2NaCl+2Co ( OH) ,. 2Co(OH) 2 4-H 2 0+NaOCl=N T aCH-2Co(OH) 3 . From ammoniacal cobalt solutions the above oxidizing agents cause no pre- cipitation, but merely a red colouration ; the addition of potassium hydroxide then causes no precipitation, whereas in the case of nickel, a precipitate is formed. Cobaltous hydroxide— Co (OH) 2 , behaves under some conditions as a weak acid, for on adding, to a cobaltous solution a very concentrated solution of KOH or NaOH the precipitate at first produced dissolves with a blue colour similar to that formed with copper compounds. By the addition of Eochelle salts, KJSraC 4 H 4 6 , to this blue cobalt solution the colour either disappears almost entirely or becomes a pale pink, while the similarly treated copper solution becomes more intensely blue. By the addition of potassium cyanide to the blue cobalt solution it becomes yellow, and in contact with air turns intensely brown. A copper solution would be decolourized by the addition of potassium cyanide. By pouring a little cobalt solution (or adding a little solid cobalt carbonate) into a concentrated solution of caustic soda or potash, to which a little glycerol has been added, a blue solution is formed (the colour being intensified by warming), which after standing some time in the air, or immediately on the addition of hydrogen peroxide, becomes a beautiful green. Ammonia precipitates, in the absence of ammonium salts, a blue basic salt, soluble, however, in excess of ammonium chloride. Ammonia, therefore, produces no precipitate in solutions which contain sufficient ammonium chloride. The dirty yellow ammoniacal solution is little by little turned reddish on exposure to the air, owing to the formation of stable cobalti-ammonia derivatives ■ Co(0H) 2 +2NH 4 'Cl+2NH 3 =Co(KH a ) 4 Cl 2 +2H 2 O. Alkali carbonates produce a reddish precipitate of basic salt of varying composition. Ammonium carbonate also precipitates a reddish basic salt, soluble, however, in excess. Barium carbonate does not precipitate cobalt in the cold and out of contact with air, but on exposure to the air cobaltic hydroxide is gradually thrown down. The precipitation takes place much more quickly on the addition of hypochlorites or hydrogen peroxide : 2CoCl 2 +2BaC0 3 +3H 2 0+NaOCl=NaCl+2BaCl 2 +2C0 2 +2Co(OH) 3 . 72 Bureau of Alines No. 4 If the solution is heated to boiling, all of the cobalt is precipitated as a basic salt, even out of contact with the air. Hydrogen sulphide produces no precipitate in solutions containing mineral acids. In neutral solutions containing an alkali acetate, all of the cobalt is precipitated as black sulphide. Ammonium sulphide precipitates a black sulphide, CoCl 2 + (NH 4 ) 2 S=2NH 4 Cl+CoS, , insoluble in ammonium sulphide, acetic acid, and very dilute hydrochloric acid; soluble in concentrated nitric acid and aqua regia, with the separation of sulphur: 3CoS+8HN0 3 =4H 2 0+2NO+3S+3Co(N0 3 ) 2 . By continued action of strong nitric acid all the sulphur goes into solution as sulphuric acid. Potassium cyanide produces in neutral solutions a reddish brown precipitate, soluble in excess of potassium cyanide in the cold, forming brown potassium cobaltocyanide : CoCl 2 +2KCN=Co( CN) 2 +2KCl. 'Co(CN) 2 +4KCF=K 4 [Co(CN) 6 ]. On warming the brown solution for some time it becomes bright yellow and gives an alkaline reaction. It now contains potassium cobalticyanide, of analogous composition to potassium ferricyanide. The formation of the cobaltic salt takes place in the presence of atmospheric oxygen : 2K 4 Co(CN) 6 +0+H 2 0=2KOH+2K 3 Co(CX) . The reaction takes place more quickly in the presence of chlorine, bromine, hypochlorites, etc. : 2K 4 Co(CN) 6 +Cl 2 =2KCl+2K 3 Co(CN) 6 . An excess of chlorine, bromine, etc., does not decompose the cobaltic salt; in this particular it differs from nickel. The cobalticyanide anion is much more stable than the cobaltocyanide anion. By adding hydrochloric acid to the brown solution of potassium cobaltocyanide, hydrogen cyanide (prussic acid) will be set free and yellow cobaltous cyanide formed, K 4 Ck>(CN) 6 +4HCl=4HCN+4KCI+Co(CX) 2 . while potassium cobalticyanide is not decomposed by hydrochloric acid. Potassium cobalticyanide forms, with most of the heavy metals, difficulty soluble or insoluble salts possessing characteristic colours. Thus, it produces with cobaltous salts pink cobaltous cobalticyanide : 2K 3 [Co(CN) 6 ]+3CoCl 2 =6KCl+Co 3 [Co(CN) ] 2 , and with nickel salts greenish nickel cobalticyanide. If, therefore, a cobalt solu- tion contains nickel it forms, when treated with sufficient potassium cyanide to redissolve the cobalt precipitate, boiled, and acidified with hydrochloric acid, a greenish precipitate : of nickelous- cobalticyanide: 2^ 3 tCo(CN) 6 ]+3K 2 [m(CN) 4 ]+12H.ci r =i2HCN^12KCU+Ni..,[Co(CN) 6 ] 2 . Potassium nitrite . produces in concentrated solutions of ' cobalt salts, in the presence of acetic acid, an immediate precipitation of yellow crystalline potassium cobaltic nitrite. If .the, solution is dilute, ,the precipitate 'appears only after standing for some time, but more quickly on rubbing the sides of the be'aker. 1918 The Chemistry of Cobalt 73 The reaction takes place in the following stages: CoCl 2 +2KN0 2 ^Co(X0 2 ) 2 +2IvCl. 2KNb I +8HC s H s O s =2KC 2 H,0,+2HNrO s . The free nitrous acid oxidizes the cobaltous nitrite to cobaltic nitrite, Co(N0 2 ) 2 +2HNO,=H 2 0+N"0+Co(N0 2 ) 3 , which now combines with more potassium, nitrite: Co(N0 2 ) 3 +3KN0 2 =K s Co(N0 2 ) 9 . This reaction offers an excellent means of detecting the presence of cobalt in nickel salts. Potassium nitrite produces in dilute nickel solutions no precipitate. In very concentrated solutions a brownish-red precipitate of Ni(NO) 2 .4KN0 2 is thrown down; in the presence of alkaline earth salts a yellow crystalline precipitate is formed; e.g., Ni(N0 2 ) 2 .Ba(N0 2 ) 2 .2KN0 2 , which is very difficultly soluble in cold water, but readily soluble in boiling water, with a green colour. Ammonium thiocyanate (Vogel's reaction) : If a concentrated solution of ammonium thiocyanate is added to a cobaltous solution, the latter becomes a beautiful blue, owing to the formation of ammonium cobaltous thiocyanate: CoCl 2 +2NH 4 CNS=2NH 4 Cl+Co(CNS) 2 . Co(CNS) 2 +2XH 4 CXS=(NH 4 ) 2 [Co(CNS) 4 ]. On adding water the blue colour disappears and the pink colour of the cobaltous salt takes its place. If, now, amyl alcohol is added (or a mixture of equal parts of amyl alcohol and ether), and the solution shaken, the upper alcoholic layer is coloured blue. This reaction is so sensitive that the blue colour is recognizable when the solution contains only 0.02 milligrams of cobalt. The blue solution also shows a characteristic absorption spectrum. Nickel salts produce no colouration of the amyl alcohol. If, however, iron is present, the reel Fe(CNS) 3 is formed, which likewise colours the amyl alcohol, making the blue colour due to the cobalt, indistinct, so that, under some conditions, it cannot be detected. If, a little sodium carbonate solution or a few c.c. of concentrated ammonium acetate and 2 or 3 drops of 50 per cent, tartaric acid are added, the iron will be precipitated, the red colour produced by Fe(CNS) 3 will disappear, and the blue colour produced by the cobalt will be seen. The above reaction serves as an excellent means of detecting cobalt in the presence of nickel. Ether .saturated with hydrochloric acid does not precipitate an anhydrous cobaltous salt, as in the case of nickel, but will dissolve the blue, anhydrous cobaltous chloride. This furnishes the basis of a method for separating nickel and cobalt. «■ -Nitroso- /3 -naphthol, C 10 H 6 (N0)0H, produces a voluminous, purple reel precipitate of cobalti-nitroso- -naphthol, [C 10 H (.NO)O],Oo, which is insoluble in cold, dilute nitric or hydrochloric acid. This reagent serves not only for' qualitative purposes, but can also be used for the quantitative determination Of ; cobalt tri 'the presence of nickel.. The test may be applied conveniently to the solution J 'obtained 'in the usual' qualitative scheme" "after the removal of air metal's -except 'nickel and cobalt. )~A part of the solution may be used for' tile sensitive' nickel test' with dimethylglyoxime, and the 74 Bureau of Mines No. 4 remainder used for the cobalt test. To test for cobalt dilute the solution to about 50 c.c., add 4 c.c. of 6N hydrochloric acid and 20 c.c. of 6N acetic acid. Heat and add 50 c.c. of a saturated solution of nitroso-/6-naphthol and boil in 50 per cent, acetic acid. If as much as 0.1 mg. of cobalt is present, a red precipitate or turbidity is obtained even in the presence of 250 mg. of nickel. When more than 150 mg. of nickel are present, however, some of the brownish-yellow nickel compound, [C 10 H 6 (NO)O] 2 Ni, will precipitate after the solution cools. The reagent used in this test should be freshly prepared. Mtroso- j3 -naphthol gradually decomposes on standing in the air, and changes from yellow to brown or even black in colour. It can be purified by dissolving in hot sodium carbonate, filtering, and reprecipitating with sulphuric acid. For ordinary purposes the saturated solution in 50 per cent, acetic acid is most suitable. The cobalt test can be made more delicate by adding an equal volume of alcohol to the test and, for detecting traces of cobalt, an aqueous solution of the organic substance can be used, but as 5,000 c.c. of water are required to dissolve 1 gram of the nitroso- fi- naphthol, it is evident that the aqueous solution is not suitable when much cobalt is present. An excess of the reagent is required, as a part of it is used to oxidize the cobalt to the trivalent condition. Copper gives a characteristic coffee-brown precipitate with the reagent, and it is possible to separate copper from lead, cadmium, etc., by means of it. Ferric iron gives a brownish-black precipitate which serves as a means of separating iron from aluminium, manganese, etc. Ferrous iron also gives a greenish pre- cipitate in neutral solutions. Of all these precipitates, however, the cobalt com- pound is the most characteristic and the least influenced by the presence of acid. Thus with the acidity recommended above, the presence of a little ferric or ferrous iron causes no disturbance. Reactions in the Dry Way The bead produced by borax or sodium metaphosphate with cobalt salts is blue in both the oxidizing and reducing flames. By holding the bead in a reducing flame for a long time it is possible to reduce the cobalt to metal, when it appears, like nickel, gray. On charcoal, cobalt compounds yield gray metallic cobalt, which can be removed by means of a magnet. The metal is placed on filter-paper, dissolved in hydrochloric acid and dried. The paper is then coloured blue by cobalt. If, now, sodium hydroxide is added and the paper exposed to the action of bromine vapours, black cobaltic hydroxide, Co(OH) 3 , is formed. Salts of cobalt when strongly heated with alumina give a blue-coloured compound, Thenard's blue, possibly CoOAl 2 3 . Quantitative Determination of Cobalt and Nickel In Oxidized Ores The colorimetric method outlined below was used to determine cobalt and nickel in the ores of New Caledonia. A 10 gram sample of the finely ground mineral was treated with hydrochloric acid and boiled to obtain complete decomposition and also to expel the chlorine 1918 The Chemistry of Cobalt 75 which is set free in the reaction. By this treatment all the metals should be converted to soluble chlorides, leaving a residue of silica. The solution was diluted to 100 c.c.,. the iron precipitated by powdered CaC0 3 or OaO, and the solution filtered. To the filtrate one or two drops of hydrochloric acid were added to remove any turbidity due to calcium carbonate. The clear solution was then poured into a standard colorimetric flask or tube and compared with standard colours. For the series of standard colours a solution of cobalt chloride was used. To prepare the cobalt chloride, a weighed quantity of cobalt nitrate was calcined, and the oxide obtained dissolved in concentrated hydrochloric acid. After the excess acid was removed, the cobalt chloride was dissolved and diluted to give solutions of the desired strength. Standard eolutions containing from 0.25 to 5.0 per cent, cobalt oxide were prepared, the different solutions varying by 0.25 per cent. It was possible to determine the cobalt in New Caledonia ores colorimetrically to within 0.25 per cent. Care must be taken in the preparation of colorimetric solutions to add a small quantity of nickel chloride (about one-third the contained cobalt chloride), for account must be taken of the nickel which the asbolite contains. The amount usually varies between one-half to one-third of the cobalt. Green nickel chlorides decrease a little the rose colouration of cobalt chloride, hence the addition of nickel chloride to the standards. Electrolytic Determination of Cobalt and Nickel In Oxidized Ores The asbolite of New Caledonia contains silica, alumina, chromium, iron, manganese, nickel, and cobalt. Thirty grams of finely pulverized mineral were treated with concentrated hydrochloric acid until decomposition was complete. In case the mineral was not completely decomposed, the hydrochloric acid solution was allowed to settle, and the clear liquid decanted through a filter. The residue was then heated with a little hydrochloric acid and a small quantity of nitric acid. After -removing the excess add, the solution was diluted and filtered. The residue was washed several times by decantation and finally it was brought into a filter and washed well with boiling water. The last portions filtered should be free from iron, the filtrate being tested by potassium ferrocyanide or sulphocyanide. The filtrates were combined and diluted to 900 c.c. The residue contained the silica, silicates of alumina, chromite, etc. To 150 c.c. corresponding to 5 grams of ore, a little sulphuric acid was added and the solution boiled. If any nitric acid was present the solution was evaporated to sulphuric fumes. If the evaporation was necessary, the solution was afterwards diluted to 100 c.c. In either case the iron was reduced by zinc or cadmium shavings, and titrated with standard potassium permanganate. Before titrating it was customary to test for any unreduced iron with potassium ferrocyanide. Prom another 150 c.c, the iron, aluminium, and chromium were precipitated. The greater part of the acid was neutralized by sodium carbonate and then a quantity of ammonium chloride was added, followed by additions of barium or 76 Bureau of Mines No. 4 o> calcium carbonate. The solution was allowed to stand, with frequent stirrin to permit the oxide of chromium to be completely , decomposed. After filtering, the precipitate was washed until the wash water did not show a precipitate on the addition of ammonium sulphide. The precipitate was dissolved in hydro- chloric acid. From the diluted solution the iron, aluminium, and chromium hydroxides were precipitated by ammonia after the addition of several grams of ammonium chloride. This precipitation is repeated to remove any traces of barium or calcium carbonates. The precipitate was dried and calcined. By subtracting the weight of iron found previously, the weight of the combined aluminium and chromium oxides was obtained. The "precipitate was fused with sodium peroxide and the chromium determined by acidifying the sodium chromate solution, adding a standard ferrous sulphate solution and titrating with permanganate. The alumina was determined by difference. From the 600 c.c. of solution, the iron, aluminium, and chromium were precipitated by calcium carbonate. After filtering and washing the precipitate, the solution was divided into two parts for the separation of manganese, nickel, and cobalt. To one-half of the filtrate, which contained the manganese, nickel, and cobalt in 10 grams of ore, sodium carbonate was added in excess, then acetic acid to dissolve the precipitate. Thirty to fifty c.c. of sodium acetate were added to the solution which was afterwards saturated with hydrogen sulphide ; the solution being kept at 70°C. The precipitated sulphides of cobalt and nickel were removed by filtering and washed. The filtrate was tested- for unprecipitated cobalt and nickel by additions of small quantities of ammonium sulphide which gives a black precipitate with cobalt and nickel salts. Ammonium sulphide was added to the filtrate to precipitate manganese sulphide, a flesh-coloured precipitate. The manganese sulphide was dissolved in hydrochloric acid and the manganese deter- mined as manganese dioxide. The precipitate of cobalt and nickel sulphides was dissolved in aqua regia and evaporated to dryness. A few c.c. of sulphuric acid were added and the solution heated to remove any volatile acids and destroy anv organic matter. The solution of nickel and cobalt sulphates was diluted, neutralized with ammonia, and electrolyzed in a slightly acid solution. To separate the cobalt and nickel, the metals were dissolved in nitric acid which was removed by evaporation and additions of hydrochloric acid. The almost neutral hydrochloric acid solution was saturated with chlorine gas or bromine, then an excess of calcium or barium carbonate was added. The solution was diluted and allowed to stand. The cobalt hydrate was precipitated while the nickel remained in solution. Instead of chlorine or bromine, solutions of sodium hypochlorite or hypobromite may be used. Another method (Rose's method) to separate the cobalt and nickel was to precipitate in a cold neutral solution, the cobalt hydrate- by additions of barium or :i calcium carbonates in the presence of bromine ; water ' or chlorine gas. The 1918 The Chemistry of Cobalt 77 use of barium carbonate and bromine was preferred. If the solution became acid, thus delaying and even stopping the precipitation, carbonate was added, the. C0 2 expelled, and the solution cooled before adding the bromine water.. Zinc acts like carbonic acid, the smallest quantity retarding the precipitation. The composition of the precipitated black oxide was determined by dissolving in a mixture of HC1, adding potassium iodide and determining the iodine set free. The above outline of the method of analyzing cobalt ores of New Caledonia was given by Beltzer. 1 In Arsenical Ores To 0.5 or 1.0 grams of ore add 10 c.c. of hydrochloric and 5 c.c. of nitric acid. After the action has ceased, add 20 c.c. of (1:1) sulphuric acid, evaporate to sulphuric fumes, and fume for five minutes. . In most cases the treatment with hydrochloric and nitric acid may be omitted. To the cool sulphuric acid solution add 10 c.c. of cold water, then 15 c.c. of hydrochloric acid, sp. gr. 1.19 and heat on the hot-plate. Evaporate gently to fumes, then add 5 c.c. of nitric acid and the solution is again heated to fumes. After this operation there should be about 5 c.c. of H 2 S0 4 present. About 90 per cent, of the arsenic is volatilized by this treatment. 2 The remainder of the arsenic and any copper are pre- cipitated by H 2 S from a hot solution containing 10 c.c. of hydrochloric acid in 100 c.c. of solution. The arsenic sulphide should be completely precipitated and coagulated in five to ten minutes. The solution is filtered using a 15 cm. No. 1 P. Swedish filter paper and the precipitate washed with hot H 2 S water. The filtrate may be tested for unprecipitated arsenic by passing H 2 S gas through the second time. The clear filtrate is boiled to expel any H 2 S, then 5 c.c. of hydrogen peroxide is added to oxidize the iron. Ammonia is added in excess to precipitate the iron. There is usually a sufficient quantity of ammonium salts present to prevent the precipitation of the cobalt and nickel. After the addition of ammonia, the solution is boiled, and the precipitate allowed to settle, filtered, and washed with hot water. As there is a tendency for the iron precipitate to retain some cobalt and nickel, the precipitate is dissolved in hot (1 :4) HoSO^, diluted to 200 to 300 c.c, oxidized with hydrogen peroxide, reprecipitated with ammonia and treated as above. The combined filtrates are evaporated to 250 c.c. and electrolyzed. About 40 to 50 c.c. of ammonia should be present in the electrolyte. The addition of 0.5 grams of sodium sulphite before electrolyzing gives a better deposit. For each assay a current of 0.25 amperes running overnight is used with the ordinary stationary platinum electrodes. The best results are usually obtained when there is not more than 0.15 grams of metal on the cathode. With revolving anodes a much shorter time is required. "Beltzer, La Chimie Industrielle Modeme, 1911. 2 The writer is indebted to W. L. Bigg, chief chemist of the Deloro Smelting and Refining Company, for the outline of the above method of removing most of the arsenic by volatilization. The volatilization of arsenic chloride is not new, but the writer is advised that T. Melvor, a former chemist at Deloro, was the first to apply the method in the assays for cobalt and nickel. 78 Bureau of Mines No. 4 When the cobalt-nickel solutions contain a large percentage of iron, it is advisable to precipitate cold and afterwards boil the solution. When using a revolving anode, it is not necessary to remove the iron before plating unless present in large quantity. To test for any cobalt and nickel not deposited, remove a few c.c. of the electro- lyte and add a few drops of ammonium sulphide. The formation of a black precipitate shows the presence of cobalt or nickel. The electrolyte may also be tested by removing a few c.c. and adding a few c.c. of dimethylgloxime. Am- monium salts give a yellow colour, cobalt a brown colour, while nickel gives a red precipitate. The last of the nickel appears to be deposited after the cobalt. After the deposition is complete the electrodes are washed and dried with alcohol and weighed. The cobalt and nickel is removed from the electrode by placing it in a beaker containing about 7 c.c. of hot -nitric acid. The electrodes are allowed to remain in the acid for 10 minutes, any undissolved metal being removed by tilting the beaker and turning the electrode in the acid. The electrode is washed with hot water, and the solution is evaporated to about 1 c.c. or less. Dilute to 10 c.c, neutralize with caustic potash and add sufficient hydrochloric acid from a pipette to dissolve any precipitate and four drops in excess. Then dilute to 50 to 150 c.c. depending on the quantity of nickel, (the larger volume with larger amounts of nickel), and boil the solution. To the hot solution add a sufficient quantity of a 1 per cent, alcoholic solution of dimethylglyoxime to combine with the nickel and cobalt. Nickel requires 5 and cobalt 1.7 times its weight of dimethylgloxime. A few c.c of the reagent in excess is necessary. When the solution is made slightly alkaline with ammonia a red precipitate of the nickel salt of dime- thylglyoxime is formed. An excess of ammonia should be avoided, four drops are usually sufficient. After allowing the precipitate to stand for 30 minutes, filter into a weighed Gooch crucible. The precipitate is washed with hot water, dried at 105°C, and weighed. The weight of the precipitate multiplied by 0.2031 gives the weight of nickel. The weight of cobalt is found by difference. The dimethylglyoxime method of precipitating nickel is especially adapted for deter- mining small amounts of nickel in the presence of large amounts of cobalt. It is satisfactory also when the nickel is high, but the quantity of solution taken should be such that there will not be more than 0.05 grains of nickel present. The action of dimethylglyoxime on the nickel salt is as follows: CH 3 — C=NOH 2 +NiCl 2 +2NH 3 =2NH 4 Cl+ (C 8 H ]4 N 4 0,)M. CH 3 — C=FOH According to L. TschugaefE, 1 who first proposed this qualitative test, the presence of one part of nickel can be detected in the presence of 400,000 parte of water. The reaction is not influenced by the presence of ten times as much cobalt. When a larger proportion of cobalt is present the following procedure is adopted to detect traces of nickel in cobalt salts. Add strong ammonia to the solution of the cobalt salt until a clear solution is obtained, then add a few cubic centimetres of hydrogen peroxide and boil the solution a few minutes to decompose 1 Berichte rler Deutschen chemischen Gesellschaft, 1905, p. 2520. 1918 The Chemistry of Cobalt 79 the excess of this reagent. Then add the dimethylglyoxime and again bring the solution to a boil. A very small quantity of nickel causes a red scum to form and the sides of the beaker become coated with a film of red crystals. With smaller amounts of nickel the colour is best observed upon the filter through which the solution is poured and the precipitate being washed with hot water. The above reaction is the most sensitive test known for detecting nickel in the presence of cobalt. Separation of Cobalt from Nickel by Nitroso- /3-Naphthol Nickel and cobalt may also be separated by the use of Nitroso- fi -Naphthol. This separation depends on the solubility of the nickel compound in hydrochloric acid, while the cobalt compound is insoluble. To proceed with this method the metals are removed from the electrodes as above, 5 c.c. of sulphuric acid added, and the solution evaporated to sulphuric fumes. Cool, dilute and add 5 c.c. of concentrated hydrochloric acid. A freshly prepared hot solution of nitroso- P -naphthol in 50 per cent, acetic acid solution is added to the cobalt-nickel solution as long as a precipitate continues to form. The precipitate is allowed to settle and the solution tested for any cobalt. The solution is filtered, the precipitate washed, first with cold water, then with warm 12 per cent, hydrochloric acid to remove any nickel. Finally wash with hot water until free from acid. The precipitate is dried and heated strongly to convert the cobalt compound to oxide. After the carbon of the filter paper is all con- sumed, the cobalt is reduced to metal by heating in a current of hydrogen. The disadvantages of the nitroso- /6 -naphthol method are, first, the precipitate cannot be converted to 'oxide and weighed because of the variable composition of the oxide, and second, the operation of reducing the oxide to metal requires more time and attention than the dimethylglyoxime method. Separation of Cobalt and Nickel by Potassium Nitrite After dissolving the cobalt and nickel in nitric acid, the solution is evaporated to a thick syrup. Prom 5 to 10 c.c. of water is added, and the solution neutralized by potassium hydrate. Any precipitate is dissolved in acetic acid, usually adding 8 c.c. of 1 :1 acid in excess. The cobalt is precipitated as yellow tri-potassic- cobaltie nitrite by the addition of a 50 per cent, solution of potassium nitrite, the amount depending on the percentage of cobalt present. An excess of potassium nitrite is required, but usually 10 to 15 grams should be present in each assay. The Solution is allowed to stand in a warm place for 15 hours, when the precipitate should have settled to the bottom of the beaker. The solution may be tested for unprecipitated cobalt by removing a portion, adding more nitrite, and allowing the solution to stand for an hour. The solution is filtered and the precipitate washed with a 5 per cent, solution of potassium nitrite acidified with acetic acid, or with a 10 per cent, solution of potassium acetate, until the precipitate is free from nickel. The filter is removed from the funnel and spread on the inside of the beaker in which the precipitation was made. Most of the precipitate may be removed by a. stream of hot water, while any remaining on the paper is dissolved by hot dilute sulphuric acid. The cobalt solution is evaporated to sulphuric fumes, cooled, diluted, made ammoniacal, and electrolyzed. The nickel is obtained bv difference. 80 Bureau of Mines No. 4 Separation of Zinc from Cobalt and Nickel The usual method given to separate zinc from cobalt and nickel is to pre- cipitate the two latter metals by hydrogen sulphide in a neutral, acetate, or formic acid solution. 1 Punk suggests neutralizing the solution with sodium carbonate and formic acid, and adding sodium formate equal to approximately three times the weight of the zinc. The quantity of cobalt and nickel present also has an effect on the purity of the precipitate and the completeness of the precipitation. Zinc may be separated from cobalt by adding to a neutral solution potassium cyanide until any precipitate which forms is redissolved, then 10 c.c. of a 10 per cent, solution of potassium sulphide. After standing for 1-2 hours the zinc sulphide may be removed by filtration. It is also possible to separate cobalt and nickel from zinc by electrolysis at 2.1-2.2 volts. With higher voltages the zinc is deposited. Determination of Cobalt and Nickel in Cobalt Metal 2 One gram of drillings contained in a 150 c.c. conical flask provided with a trap (made of a calcium chloride tube) is treated with 20 c.c. of hydrochloric acid, sp. gr. 1.12. A gentle heat is applied until all action ceases. One c.c. of nitric acid sp. gr. 1.4 is added to dissolve any remaining metallic residue. As soon as the action of the nitric acid is complete, the trap is rinsed, removed, and the solution evaporated to a syrup. The contents of the flask are taken up with 30 c.c. of water and filtered. The siliceous residue on the filter is washed with water acidulated with a few drops of hydrochloric acid, incinerated, and fused with five times its weight of potassium pyrosulphate. The fusion is dissolved in a little water, and added to the main filtrate. The slightly acid solution of the metal is warmed and saturated with hydrogen sulphide. The sulphides of arsenic, copper, etc., are removed by filtration, thoroughly washed with acidulated hydrogen sulphide water (1 c.c. HC1: 100H 2 O) and the filtrate caught in a 350-c.c. casserole. To expel the H,S, the contents of the casserole are evaporated to a small volume. The iron is oxidized with a few drops of bromine, 0.2 grams of am- monium chloride added, and the evaporation continued to dryness at water-bath temperature. The dry chlorides are dissolved in a little water, 0.1 gram of ammonium formate added, and the whole diluted to 50 c.c. The solution is heated until a precipitate of basic formate of iron separates. Very dilute ammonia is added until the solution is only slightly acid. After further heating for a few minutes, the precipitate of basic iron formate is allowed to settle, filtered, and washed with a hot dilute (0.1 per cent.) solution of ammonium formate. The washed iron precipitate is dissolved off the filter with hot dilute (1:5) hydrochloric acid, the filtrate being caught in the casserole in which the iron pre- cipitation was made. The solution of the iron precipitate is neutralized with ammonia, ammonium formate added, and the iron precipitation repeated in a volume of about 50 c.c. The precipitate is filtered and washed with the hot dilute . ammonium formate solution as before. The combined filtrates from the two iron separations are evaporated with 1 These methods are summarized bv Funk, Zeitschr. anal. Chemie, Vol. 46, 1907. pp. 93-106. ' • 2 Knittel, Can. Min. Jouv., Vol. 36, 1915, p. 597. 1918 The Chemistry of Cobalt 81 the addition of 8 c.e. of concentrated sulphuric acid until fumes of sulphuric acid are copiously evolved. The sulphates are dissolved in water and transferred to a 180 c.c. tall beaker, keeping the volume of the solution about 50 c.c. Sixty c.c. of ammonia, sp. gr. 0.9 is gradually added to the solution in the beaker (kept cool in running water) followed by 10 c.c. of 20 per cent, ammonium bisulphite solution. The cobalt and nickel are deposited together with a current of 2.5 amperes. When the solution is colourless, the cover glass and the sides of the beaker are rinsed with water, and the current, reduced to 0.5 amperes, is allowed to pass until a few c.c. of electrolyte tested with potassium sulphocarbonate show that the cobalt and nickel are completely deposited. The cathode is removed with the usual precautions, dried, and the deposited cobalt and nickel weighed. The cobalt and nickel are dissolved from the cathode with 30 c.c. of nitric acid (1:3), the cathode rinsed, removed, and the solution of the metals boiled to expel nitrous fumes. The solution is diluted to 500 c.c, neutralized with ammonia, made faintly acid with nitric acid, heated to about 50 to 60°C. and the nickel precipitated with a 1 per cent, alcoholic solution of dimethylglyoxime, followed by 10 c.c. of a 20 per cent, ammonium acetate solution. The precipitate is allowed to stand for four hours, filtered on asbestos, washed twice with hot water, re-dissolved, and the precipitation repeated in a volume of 200 c.c. After standing for an hour in a warm place, the nickel precipitate is filtered into a Gooch crucible, washed with hot water, and dried at 130 to 140°C. for forty-five minutes. The weight of the precipitate multiplied by 0.20316 gives the nickel. The amount of cobalt is found by difference. Notes and Precautions. — Cobalt metal usually contains from 98 to 98.5 per cent, cobalt plus nickel. For this reason the amount of 0.2 to 0.3 grams of material recommended by some for the determination of the cobalt and nickel seems scarcely sufficient, as the weighing errors involved would appreciably affect the results. The use of large quantities of acids for solution and oxidation is to be condemned, as the removal of the excess consumes time and increases the chances of mechanical loss. The separation of iron as basic formate is preferred on account of the ease with which it can be washed, and the formates are completely decomposed on evaporation with sulphuric acid. The presence of acetates in the electrolyte seems to retard the complete deposition of the last traces of nickel. In one instance on electrolyzing a solution from metal containing 97.5 per cent, of cobalt and 0.8 per cent, of nickel, in the presence of acetates one milligram of nickel was found in the electrolyte 30 minutes after complete deposition of the cobalt. The volume of the electrolyte should be kept within the limit specified above, as the complete deposition of the metals from dilute solutions is unnecessarily prolonged. It has been found that the amount of cobalt and nickel remaining in the electrolyte after electrolysis is less than 0.01 per cent, on a one gram sample. The cathodes used are of the perforated type with an effective surface of 90 square centimetres. The anodes are spirals made of 0.04 inch wire, 0.6 inch diameter, and have about 6 turns. 82 Bureau of Mines No. 4 Dry Assay for Nickel and Cobalt ' In this assay advantage is taken (1) of the facility with which nickel and cobalt may be concentrated in combination with arsenic to form a speiss; (2) of the order of oxidation of the metals which the speiss may contain, viz., iron, cobalt, nickel, and copper, and the colours they impart to borax. They are removed in the order named. Iron gives a brownish colour to borax, cobalt a blue, nickel a sherry-brown, and copper a blue. Hence, on scori- fying the speiss with borax, the colour imparted by the oxide produced indicates the metal being removed. By careful and frequent examination of the colour resulting and the renewal of the borax it is possible to find the point at which first the iron and then the cobalt and nickel are removed. A greenish tint is imparted to the borax at the moment the cobalt begins to scorify, succeeded by a full blue (with fresh borax), followed by a greenish tint when the nickel commences to pass out. This changes to the full sherry-brown, and is fol- lowed by a greenish tint when copper commences to oxidize. Careful examination and much care are necessary to obtain even fair results. By weighing the button at the various stages, the proportion of its constituents may be determined. If copper be present, 1 gram of gold is added to the button after the removal of the cobalt. Assay of Ores and Speiss. From 5 to 25 grams of the ore are finely powdered and passed through an 80-mesh sieve and calcined " sweet." At the end of the roasting some finely ground anthracite must be added, and the calcination continued till the carbon is burnt away, thus reducing the sulphates and arsenates formed in the earlier stages. The roasted mass is 1 mixed with 0.2 to 0.5 times its weight of arsenic, an equal weight' of carbonate of soda, 5 grams of argol, and 2 to 4 grams of borax, melted in a crucible at a moderate temperature, and poured. If iron be absent, 0.5 grams of pure iron filings must be added before fusion. When cold, the button is detached from the slag and weighed. It should be metallic in appearance, and have a smooth grey surface. Portions weighing l.gram should be taken for the subsequent scorifieation. The scorifieation with borax is conducted in small shallow dishes 54 i ncn i n diameter inside and % inch deep. These may be made of finely-sifted clay and ground pots. The 1 clay should be stiff, and as much pressure as possible used in shaping them. The die may be made of boxwood, and provided with a gun-metal or iron ring. The dishes should be dried carefully and heated to dull redness in a muffle before use. While preparing the speiss, a small muffle should be made as hot as possible, as the success of the operation depends largely on the temperature. The back of the muffle should be white-hot. Place a number of the small dishes in the muffle. Have at hand some ground borax glass, and a vessel of cold water. Place about a gram (rather less than more) of borax in one of the dishes as far from the front as can be seen. It is convenient to wrap the borax in tissue paper and drop in the speiss, also wrapped in tissue paper. The muffle should be hot enough to melt the speiss immediately, or the order of oxida- tion will not be preserved. The borax should not be sufficient to cover the speiss when melted. For a moment the surface is dull, but almost instantly brightens and scorifies, very much like the brightening stage in the cupellation of silver. In a few moments remove the dish and contents, and immediately place the bottom of it in water to cool, and as soon as the bead is solid, submerge it in the water. If iron only has passed off, the brownish-yellow tint due to that metal will only be observed, but if the smallest amount of cobalt has been removed the slag will be greenish or, if a larger quantity, blue. The correct stage has been reached when a faint green tinge is visible in the slags near the edge and round the button. If this be not observed, the opera- tion is repeated till the point is reached. If it is past, the scorifieation is 1 re-started with a fresh portion of speiss. The speiss now only contains cobalt, nickel, and copper. It is weighed, and the opera- tion repeated with every precaution till the cobalt is removed. Less borax is necessary as the bead is reduced in size, and a green cap of arsenate appears when the nickel commences to oxidize, as well as the greenish tinge in the slag near the bottom. The attainment of this point is marked also by the motion of the button momentarily ceasing. The process needs careful watching. The dish is withdrawn, and quenched carefully as before. If, on exam- ination, it is doubtful whether the nickel has commenced to scorify, it is best to weigh the prill and return it to a scorifier with fresh borax, and examine immediately it is melted. The dense blue of the cobalt will not then interfere, and the brownish colour of the nickel (and the green cap) will be apparent. The prill is weighed. If copper were present in trie speiss, the prill will now consist of nickel and copper arsenides. If much nickel is present the scorifieation may be continued in the same manner, but it is better to add 1 gram of pure gold, and continue the scorifieation so long as nickel continues to be removed. The resulting 1 Assaying and Metallurgical Analysis, pp. 193-195, Rhead and Sexton ; Longmans, Green and Company, 1911. 1918 The Chemistry of Cobalt 83 bead consists of the added gold and copper. It is weighed, and the- increase in weight of the gold bead gives the copper. Confirmatory results may be obtained by cupelling the gold- copper bead with 34 times its weight of lead, when the gold only will be left, the loss of weight being copper. In the above remarks it has been assumed that cobalt is present. If it is absent, it is difficult to ascertain the point at which iron is removed and nickel commences to pass out. Further, in assaying an unknown speiss, which may contain nickel and iron only, the green arsenate of nickel which forms on the surface and under the bead must not be confounded with the green tinge indicated above. Modified Method. In order to avoid the difficulty caused by the copper, it is sometimes removed before forming the speiss. The sample of ore is digested with aqua regia till completely decomposed, hydrochloric acid added, and the nitric acid expelled by evaporation. Water is then added, and .the liquor saturated with sulphuretted hydrogen, which precipitates the copper, etc. The liquid is filtered, and the residue washed with water containing sulphuretted hydrogen. The filtrate is then boiled till sulphuretted hydrogen is completely expelled, oxidized by adding a few drops of nitric acid to the boiling solution and neutralized. To the neutral solution barium carbonate and bromine water are added in excess and well shaken. After boiling, the solution is filtered, and the precipitate washed, dried, and ignited. This pre- cipitate, which contains the whole of the iron, cobalt, and nickel, is converted into a speiss as before, but without roasting. Additional References Aaron, Process of Precipitating Nickel and Cobalt from Solutions. The metals are precipitated as methyl sulphocarbonates ; United States Patent, No. 330,454, Nov. 17th, 1885. Grossmann and Schueck, Dyeyandiamide in the Determination and Separation of Nickel. Engineering and Mining Journal, Vol. LXXXV, 1908, p. 1044. Schoeller and Powell, The Determination of Nickel and Cobalt by the Phosphate method. The Analyst, Vol. XLI, 1916, pp. 124-131; Vol. XLII, 1917, pp. 189-199. Chem. Abst., Vol. XI, 1917, p. 2437. Schoeller & Powell, The Determination of Cobalt and Nickel in Cobalt Steel, Jour. Iron & Steel Inst., Vol. XCVII, No. 1, 1918, pp. 441-449. Powell, The Estimation of small quantities of Cobalt. Jou. Soc. Chem. Ind., Vol. XXXVI, 1917, pp. 273-274. Walker, Separation of Nickel and Cobalt by Red Lead. Eng. Min. Jour., Vol. 103, 1917, p. 894. The Use of Dimethylglyoxime as an Indicator in the Volumetric Determination of Nickel by Frevert's Method, Jour. Ind. Eng. Chem., Vol. 8, 1916, pp. 804-807. Metzl, The Volumetric Estimation of Cobalt in the Presence of Nickel, Zeitschr. Anal. Chemie, Vol. 53, 1915, p. 537. 84 Bureau of Mines No. 4 CHAPTER IV THE USES OF COBALT Cobalt Oxide Cobalt is used chiefly in the form of oxide in the enamel, porcelain, and glass industries, but within the last few years new uses have been found for the metal which is at present produced in considerable quantity. Cobalt metal is used chiefly in the manufacture of stellite, a cobalt-chromium alloy, used as a cutting tool. The metal is added to some high-speed steels to give improved cutting qualities. It is also used in cobalt plating. • Cobalt oxide and its compounds are used as pigments or colouring agents. It is said that when cobalt oxide is present in the ratio of 1 :20,000, it imparts a bluish tinge to clear glass or porcelain. The oxide is black or gray, but when fused with borax or silica it possesses a brilliant blue colour. Cobalt oxide is also used in small proportions to produce white enamels, since any yellow colour due to iron oxide is neutralized by the complementary cobalt blue, producing a pure white. Also by the addition of cobalt oxide, copper oxide, pyrolusite,- and even iron oxide, to certain raw mixtures or waste enamels, a beautiful black enamel is obtained. The compounds of cobalt, for example, silicate, aluminate, phosphate, arsenate, and nitrite are used instead of the oxide, because they give better and more uniform colouring. The following table gives a list of the customary brands of cobalt compounds with their cobalt content : — Brand. Special Designation. Chemical Formula. Percentage Cobalt Content. PPKo G K O F K O B K O S K O A K O K O H P K O Finest cobalt oxide (superior oxide) Grey cobalt oxide, la Grey cobalt oxide Black cobalt oxide, la Black cobalt oxide Cobalt arsenate Cobalt carbonate Cobalt phosphate CoO CoO CoO Co.0 3 Co 3 4 Co 3 As.O s .SH.,0 CoCO, Co 8 (P0 4 ),.8H,0 78* per cent. 76* 75* 70* 66* 29 50 34 * Theoretically CoO, Co.0 3 , and Co 3 4 contain 78.8, 71.1, and 73.4 per cent cobalt, respectively. The history of the value of cobalt compounds as colouring agents dates back to pre-historic times. However, it may be stated that it was not until the discovery of the silver-cobalt deposits at Schneeberg in 1470, that cobalt was used to any great extent. The preparation of cobalt compounds must have been, carried on in a small way because about the year 1790, there were 25 works engaged in the industry, most of which were located in Saxony, and the total production of these works was not more than 300 tons of cobalt annually, which was mostly in the form of smalt. The smalt which contained approximately 6 per cent, cobalt was sold in -Venice in 1520 at about 16 cents a pound. There were also a few refineries in Holland which supplied the Irish linen trade almost entirely, as well as a large amount to the linen industries at home. It was also used in Holland in the manufacture of litmus. A complete description of the early history of the cobalt industry in Saxony, is given by Mickle in the Eeport of the Bureau of Mines of Ontario, vol. XIX, 1913, Pt. II, pp. 234-251. 1918 The Uses of Cobalt 85 At present the ceramic industry is carried on chiefly in the United States, Germany, France, and Austria-Hungary. In Germany and Austria-Hungary it gives employment to 50,000 people. Smalt is used now only in a few enamel works. It is a blue compound which owes its colour to the presence of cobalt silicate. As formerly prepared it con- tained appreciable quantities of impurities. The oxides of cobalt are preferred to smalt because of their purity, uniformity, and lower cost. The arsenate is prepared by adding sodium arsenate to a cobalt nitrate solution. Cobaltous carbonate is obtained by adding soda or potash to a solution of a cobalt salt. The rose coloured precipitate which forms is a basic carbonate, of the formula CqC0 3 +Co(OH),. Cobalt phosphate is prepared by adding sodium phosphate to a cobalt acetate solution. The precipitate is violet in colour and has the formula Co 3 (P0 4 )„. The aluminate is formed by adding sodium carbonate to a mixture of cobalt nitrate and alum. The cobalt and aluminium hydroxides may be precipitated separately and afterwards mixed. The mixed hydroxides are washed, dried, and heated at a red heat. The blue cobalt aiuminate which forms is ground and dried. The colour produced by the aluminate, phosphate, or arsenate has various names, for example, cobalt blue, cobalt ultramarine, king's blue, Thenard's blue, or azure blue. Thenard's blue corresponds to cobalt aluminate. Coeruleum, coeline, or blue celeste, is a blue colour . showing a slightly greenish tint. It contains oxide of tin and sometimes calcium sulphate. To prepare such a pigment, sodium stannate is added to a cobalt nitrate solution. The precipitate is washed and heated. Another method to prepare blue celeste is to heat cobalt sulphate, tin oxide, and precipitated silica or chalk. Mazarine blue x is commonly employed as a band on the edges of plates. The colour is prepared by mixing cobalt oxide, with tin oxide, sand, and calcium sulphate. New blue is a pigment varying in colour from a pale greenish blue to a deep turquoise blue. It is largely used for enamels, and consists of aluminates of cobalt and chromium produced by the action of alum on carbonates and hydrates of cobalt and chromium. Cobalt green or Einmann's green is formed by substituting zinc oxide for alumina in cobalt aluminate, giving cobalt zincate. This compound may also be formed by mixing the hydroxides or oxides or by adding soda to a cobalt-zinc solution. In either case the oxides must be heated to form the zinc compound. The darker green colours contain the smaller quantities of zinc. A mixture of calcined cobalt carbonate, chromium oxide, and alumina also produces a green pigment. Cobalt bronze is a cobalt ammonium phosphate, compound. It has a violet colour with a bronze-like metallic lustre. Cobalt yellow, Indian yellow, aureolin, is the precipitate potassium' eobaltic nitrite. It is prepared by adding potassium nitrite to a cobalt solution acidified with acetic acid. It is a bright yellow precipitate which because of its purity produces an excellent colour. 1 Mollor, Clay and Pottery Industries, 1914, p. 71, Lippincott, Philadelphia.' 1 86 Bureau of Mines No. 4 Cobalt brown is formed by calcining a mixture of ammonium sulphate, cobalt sulphate and ferrous sulphate. In the burning operation of cobalt compounds, it is important that the temperature should not be too high, as a high temperature produces unsatisfactory colours. Of the cobalt compounds the silicate, carbonate and phosphate are the most important. Cobalt oxide, up to 0.5 per cent., is used in practically all ground enamels as it possesses the property of causing the enamel to adhere better to sheet iron and at the same time neutralizes any yellow colour due to iron oxide. Although numerous investigations have been undertaken to account for this property, no satisfactory explanation has yet been given. Blue enamels contain on an average 1 per cent, of cobalt, but when a dark blue colour is desired, cobalt may be present up to 3 per cent. Eed and pink cobalt compounds are of scientific rather than technical interest. If cobalt arsenate is strongly heated and then ground it yields a pinkish-red powder. The precipitate obtained from a solution of a cobalt salt with sodium phosphate is pink, changing to violet when heated. Cobalt magnesia pink is obtained from precipitated magnesium carbonate, mixed to a thin paste with cobalt nitrate solution, dried, and heated in crucibles. Sympathetic inks. — Many of the salts of cobalt are pink and deliquescent. If a weak aqueous solution of one of them, such as the nitrate or chloride, is used as ink, the writing is practically invisible, but if the paper is held near the fire the combined water is driven off and the writing becomes blue and visible. It will afterwards absorb water from the atmosphere and again disappear. A few experiments have been made to test the action of cobalt nitrate as an addition agent in flotation but it did not show any advantages. 1 Uses of Metallic Cobalt Metallic cobalt is used chiefly in the preparation of alloys and high-speed alloy steels. The cobalt-chromium alloys are the most important. These allovs possess extreme hardness and are being used extensively to replace high-speed steels as cutting tools. The trade name of the cobalt chromium alloys is " stellite." Stellite is not a steel, and its properties are altogether different from those of steel. It cannot be hardened or tempered, nor does it lose any of its hardness even when the edge of the tool is at a red heat. Tests have shown that a stellite cutting tool permits more rapid cutting than when the ordinary high-speed steel is used. The cobalt-chromium alloys are hard, but the hardness is increased by additions of tungsten and molybdenum. As the hardness increases the brittleness also increases. The addition of iron softens the alloy. Stellite alloys possess a bright surface, and are very resistant to oxidation. They remain unaltered in the atmosphere, and are not attacked by the ordinary acids. The colour of the alloys, when polished, lies between that of steel and silver. ■ ...... 1 Metallurgical and Chemical Engineering, Vol. XVIII, 191S, p. 76. 1918 The Uses of Cobalt 87 The tools are made by casting the alley into bars of the desired shape and size. These are afterwards ground to a cutting edge on an emery or carborundum wheel. Two grades of stellite tools are made, one with moderate hardness and great strength for turning steel, and the other with greater hardness but less strength for turning cast iron. The tool used for cast iron enables a greater amount of work to be accomplished, whereas, if operating at a high speed with the stellite tool for steels, the edge would be immediately destroyed. Further information on these alloys will be found in the section on alloys. The use of stellite alloys for cutlery has been suggested but up to the present, it has not been used for this purpose as the demand for the cutting tool has been so great. Electro-plating with Cobalt Owing to the success that has attended nickel plating, the question arose as to whether cobalt platings possess any superior qualities to nickel platings. In order to decide this question a number of experiments were undertaken at the School of Mining, Kingston, Canada, for the Mines Branch of the Department of Mines. A report 1 of this investigation has been issued, and in it some interest- ing conclusions are given. The results of the work were tested and confirmed by disinterested operators. The advantages claimed for cobalt plating may be summarized as follows: — 1. Cobalt may be plated from four to fifteen times as quickly as nickel. 2. The cobalt plating is harder than the ordinary nickel plating. 3. About one-fourth the weight of cobalt as compared with nickel is required to do the same protective work. Cobalt may be plated on brass, iron, steel, copper, tin, German silver, lead and Britannia metal. The composition of the solutions recommended is as follows: — Solution 1 B.— Cobalt-ammonium-sulphate, CoS0 4 .(NH 4 ) 2 S0 4 .6H 2 0— 200 grains to the litre of water, which is the equivalent of 145 grams of anhydrous cobalt-ammonium-sulphate, CoS0 4 .(NH 4 ) 2 S0 4 , to the litre of water. Sp. gr.= 1.053 at 15°C. Solution XIII B: — Cobalt sulphate, CoS0 4 — 312 grams; sodium chloride, NaCl — 19.6 grams; boric acid— nearly to saturation; water — 1,000 c.c. Sp. gr.= 1.25 at 15°C. Further experiments are being conducted to test the value of cobalt platings. Kowalke 2 gives an account of a few experiments made to test the suitability of cobalt for use in thermocouples. He states that cobalt should have an important place among thermo-elements since it does not become brittle like nickel, and it gives a high electromotive force. An amalgam of cobalt is used in dentistry. "Kalmus, Electro-plating with Cobalt: Bulletin No. 334, Department of Mines, Ottawa, 1915. Trans. Am. Electrochemical' Society, Vol. XXVII, 1915, pp. 75-130. 2 Cobalt as an Element for Thermocouples, Trans. Amer. Electrochem, Soc, Vol. XXIX, 1916, pp. 561-568. 88 Bureau of Mines No- 4 A French patent (No. 460,093, July 7, 1913) covers the preparation of cobalt filaments for incandescent electric lamps. The filament is made from a solution of cellulose with zinc chloride, cobalt oxide, and manganese sulphate. It is heated to incandescence for twenty hours and then coated with carbon. Additional References Mellor, Cobalt Blue Colours, Trans. Eng. Ceramic Soe., Vol. VI, 1907, p. 71. Use of Cobalt in Decorating, Chem. Abst., Vol. VII, 1913, p. 3003. Why a Greater Colour is produced with Cobalt Solutions than with Mineral Colours, Chem. Abst., Vol. VII, 1913, p. 554. Old and New Colours with Cobalt as their Base, Chem. Abst., Vol. VII, 1913, p. 874. The Necessity of Cobalt Oxide in Ground-coat Enamels for Sheet Steel, Trans. Am. Ceramic Soc, Vol. XIV, 1912, pp. 756-764. Cobalt Uranium Colours, Chem. Abst., Vol. VIII, 1914, p. 3710. Status of Cobalt in the Ground-coat of Sheet Steel Enamels, Chem. Abst., Vol. VIII, 1914, p." 3847. Cobalt in Pottery Decoration, Chem. Abst., Vol. VIII, 1914, p. 798. Cobalt Oxides, Reactions between CoO and A1X> 3 , Chem. Abst., Vol. IX, 1915, p. 2852. Cobalt Oxides, Reactions between CoO and SnO,, Chem. Abst., Vol. IX, 1915, p. 2844. Cobalt Magnesium red, Chem. Abst., Vol. IX, 1915, p. 2853. Cobalt Colours other than Blue, Trans. Am. Ceramic Soc, Vol. XIV. 1912, pp. 767-777. The Formation of Isomorphous Mixed Crystals between Cobalt Oxide and Manganese Oxide and between Cobalt Oxide and Nickel Oxide, Chem. Abst., Vol. IX, 1915, p. 3039. Hedvall, The Determination of Dissociation Temperatures with the Aid of Cooling and Heating Curves, Especially for Cobalto-cobaltic Oxide, Chem. Abst., Vol. XI, 1917, p. 1347. Hedvall, The formation of Cobalt Aluminate, Cobalt Orthostannate and Rinmann's Green, Chem. Abst., Vol. XI, 1917, p. 1373 . 1918 Binary Alloys ot Cobalt 89_ CHAPTER V BINARY ALLOYS OF COBALT Cobalt and Aluminium The equilibrium diagram of the cobalt aluminium alloys 1 is shown in Figure. 1. The liquidus curve 2 consists of 4 branches, viz. : AB, BC, CDE, and EF. The points A and F, shown at 658° and 1492°C, correspond to the melting points of aluminium and cobalt respectively. The point B at 1375°C. and 90.5 per cent, cobalt is a minimum point. Alloys of composition represented by points to the right of E consist when solid of a solid solution of aluminium in cobalt. The point D at 1628°C. and 68»5 per cent, cobalt corresponds to the melting point and composition of the compound CoAl. At C, 1165° C. and 38 per cent, cobalt, there is a reaction between the CoAl crystals and the liquid of composition C to form a new compound Co 2 Al 5 containing 46.5 per cent, cobalt. At B, 940°C. and 20 per cent, cobalt, there is a reaction between the previously formed Co 2 Al 5 crystals and the liquid of composition B to form the compound Co 3 Al 13 , containing approximately 33.5 per cent, cobalt. The alloys containing between 100 and 68.5 per cent, cobalt are magnetic, the magnetism decreasing rapidly with increased aluminium content. Schumeister* has studied the mechanical and chemical properties of alum- inium cobalt alloys containing from to 20 per cent, cobalt. The tests show that the alloys containing 9 to 12 per cent, cobalt possess the greatest tensile strength. Addition of small quantities of tungsten, 0.8 to 1.2 per cent, raised the tensile strength considerably, while with further additions the strength is lowered. The substitution of molybdenum for tungsten did not show any advantage. The aluminium cobalt alloys were harder, easier to work, more stable and durable in the air than pure aluminium. Peltery obtained a patent* on the addition of silver, gold, cobalt, chromium, iron, manganese, and nickel to aluminium; also the General Electric Company, Berlin, patented a light bearing metal containing aluminium with lead, tin, cobalt, chromium, iron, molybdenum, nickel, and antimony. 5 The following table gives the results obtained later by Schumeister" from additions of cobalt, to 12 per cent., on the tensile strength, elongation, and hardness of aluminium. The fracture of the alloys changes from a coarse to a very fine grain with increased proportion of cobalt. The following table shows the effect of additions of cobalt to aluminium. i — — . — - — — *Gwyer, Aluminium and Cobalt: Zeitschr. anorg. Chemie, Vol. LVII, 1908, pp. 140-147. 2 The liquidus or freezing point curve represents the beginning of freezing or solidifica- tion of any alloy. 3 Schumeister, Investigation of the Mechanical and Chemical Properties of Light Cobalt Aluminium Alloys : Metallurgie, Vol. VIII, 1911, pp. 650-655. 4 German Patent, No. 230,095, Jan. 16th, 1911. 5 German Patent, No. 257,868, March 20th, 1913. 6 Schumeister, Investigation of the Binary Aluminium Alloys : Stahl and Eisen, Vol. XXXV, 1915, pp. 873, 874. 7 B.M. (Hi) 90 Bureau of Mines No. 4 Al Co D ^ — ^ 1600 \ \ \ \ x \ \ \ \ \ \ \ ; \ \ 1500 \ \ >t Liquid /) fx < ^ x ^ \ \ Ve (V 1400 6> Co Al 1300 + Liquid Co + 1200° :*£ /* r,l, c <3 ■t- — 3 $ Temperature Cent o — o O o o O 1 Co 2 AI 5 + J .0 SO 3 x/ B Liquid b O CO 900° ~~- ■-- ... X 800° C°s Al a a \ ; Uq + uid "1 «3 * ( 700° A; «i a 600° Co 3 Al a + & itectic i '1 1 1 1 1 500° ( ) 1 3 2 3 A s e 7 8 9 3 10 Per cent, by weight. Cobalt Figure 1. — Equilibrium Diagram of Aluminium-Cobalt Alloys. 1918 Binary Alloys of Cobalt 91 Cobalt Content Tensile strength per sq. m.m. Elongation per cent. Hardness 0.0 10.5 10.9 12.0 12.3 12.9 15.5 16.6 16.5 17.0 18.5 34 35 28 25 21 18 14 11 11 6 29 32 0.6 1.6 2.3 3.5 47 5.5 7.5 50 51 9.4 .' 10.5 12.0 61 Additional References Portevin, Aluminium Alloys: Bevue de Metallurgie. (Memoires), Vol. V, 1908, p. 274. Bornemann, Cobalt and Aluminium: Metallurgie, Vol. VII, 1910, pp. 577, 578. Kaiser, Metallurgie, Vol. VIII, 1911, p. 300. Analysis of White Bronze (Cu 40-30, Co 50-60, Al 10) ; p. 305, Analysis of Metalline (Cu 30, Co 35, Al 25, Fe 10). Cobalt and Antimony The equilibrium diagram 1 of the cobalt antimony alloys is shown in Figure 2. Both metals are soluble in one another in the liquid state, but only to a small extent in the solid. At 1093°C, cobalt Tetains 12.5 per cent, by weight of antimony in solid solution; the amount, however, decreases with the temperature. There is no evidence of antimony dissolving cobalt in the solid state. The addition of antimony lowers the melting point of cobalt, A, until the eutectic point E is reached at 1093 °C. and 39 per cent, antimony. The liquidus curve shows a maximum C at 1191°C. and 67 per cent, antimony, corresponding to the compound CoSb. At 897. 5°C. there is a reaction between the separated crystals CoSb and the liquid D to form a new compound F. The exact com- position of the compound F has not yet been definitely determined. From the eutectic point G-, at 615°C. and 98.5 per cent, antimony, the liquidus rises to II at 630°C. the melting point of antimony. The transformation temperature of cobalt at 1159°C. is lowered to 930°C. by addition of antimony up to 12.5 per cent. For all alloys between 12.5 and 67 per cent. Sb, the transformation takes place at constant temperature, viz., 930°C. Additional References Lewkonja, Cobalt- Antimony, Alloys: Zeitschr. anorg. Chemie, Vol. LIX, 1908, pp. 305-312.' Ducelliez, Alloys of Cobalt and Antimony : Proees verbaux de la societe des sciences physiques et naturelles de Bordeaux, 1908, pp. 183-190; 1908-1909; pp. 131-134. Bulletin Societe Chimique de France, Vol. VII, 1910, sec. 4, p. 202. Ducelliez, Action of Antimony Chloride on Cobalt and its Alloys with Antimony: Compt. Rend., Vol. 147, 1908, pp. 1048-1050. Ducelliez, Study of the Electromotive Force of the Alloys of Cobalt with Tin, Antimony, Bismuth, Lead, and Copper: Compt. Bend., 1910, Vol. 150, pp. 98-101. Kurnakow and Podkapajew, Jour. russ. phys. Chem. Ges. 38, 1906, p. 463. Rammelsberg, Annalen der Physik und Chemie, Vol. 128, 1866, p. 441. Bornemann, Cobalt and Antimony: Metallurgie, Vol. VIII, 1911, pp. 683-684. 1 Guertler, Metallographie, Vol. I, 1912, pp. 754-756. 92 Bureau of Mines No. 4 Figure 2. — Equilibrium Diagram of Cobalt- Antimony Alloys. >°18 Binary Alloys of Cobalt 93 Cobalt and Arsenic The cobalt arsenic equilibrium diagram 1 is shown in part in Figure 3 Owing to the volatilization loss of arsenic it has been impossible to investigate concentrations of more than 60 per cent, arsenic. Cobalt retains about 1 to 2 per cent, arsenic in solid solution. At a tem- perature of 920°C. and a concentration of 30 per cent, arsenic, there is a eutectic point. With further additions of arsenic, the liquidus curve rises in severa' successive stages to a maximum at 1175°C. and 57 per cent, arsenic. This maxi- mum corresponds to the compound CoAs. At the temperatures 1014°, 960°, and 930°C, there are three changes in the direction of the liquidus corresponding to the separation of crystals IV, V, VI, of the composition approaching Co 3 As 2 . Co 2 As, and Co 5 As 2 . Conclusive evidence of the existence of these compounds has as yet not been obtained. There are also three horizontals in the diagram, at 910°, 830°, and 380°C. The horizontal at 910° between crystals V and III, shows a change in the solid state of crystals IV to crystals VII of similar composition. The horizontal at 830° reaching between crystals I and VI corresponds to a change in the solid crystals VI to IX of the same composition. For compositions containing mixtures of crystals V and VII there appears to be a transformation at 380°, but positive evidence of the exact nature of this change is lacking. Additional References Friedrich, Equilibrium Diagram of the Cobalt-Arsenic Alloys: Metallurgie, Vol. V, 1908, pp. 150-157. The Freezing-point of Cobalt-Nickel Arsenides : Metall und Erz, Vol. X, 1913, pp. 659-671. Ducelliez, Action of Arsenic Chloride and Arsenic on Cobalt : Compt. Rend., Vol. CXLVII, 1908, p. 424. Action of Heat on Mixtures of Arsenic and Cobalt: Proees verbaux de la societe des sciences physiques et naturelles de Bordeaux, 1908, pp. 57-73. Cobalt and Bismuth The equilibrium diagram 2 of the cobalt bismuth system is shown in Figure 4. The metals are only partly soluble in the liquid state. At 1390° C. the concentration of the two layers is 92.7 per cent, cobalt and 7.3 per cent, bismuth; and 93 per cent, bismuth and 7 per cent, cobalt. The first addition of bismuth to cobalt lowers the melting point of the latter by approximately 100°C. The addition of cobalt to bismuth lowers the melting point of bismuth approximately 10° to a eutectic point at 96.7 per cent. Additional References Lewkonja, Cobalt-Bismuth Alloys : Zeitschr. anoi-g. Chemie, Vol. LIX, 1908. pp. 315-318. Ducelliez, Study of Electromotive Force of Cobalt-Bismuth Alloys: Bulletin Societe Chimique de France, Vol. VII, 1910, pp. 199-200. Cobalt-Bismuth Alloys: Bulletin Societe Chimique de France. Vol. V, 1909, pp. 61-62. Bornemann, Cobalt and Bismuth: Metallurgie, Vol. VIII, 1911, p. 688. 1 Guertler, Metallographie, Vol. I, 1912, pp. 833-836. 2 Guertler, Metalloghaphie, Vol. I, 1912, pp. 584-586. 94 Bureau of Mines No. 4 CO 1 iC ^ n --" -* -- ' ---■ s- to M 0} — b 4 -^ / * to ft ^ N • ■i. ft s <5> H. k .■ft ft-. *%. <\i HO I s 1 $ £ ^ s *= "3 Q <0 ft t>J > O "1 /fi/hl z*z ft OK) ft ft ft ft ft I* § ft ft ft ft ft ft ft ft ft ft ft ft ft "1 M "3 Hi ft ft apBj£i7ti8J sjnjojadwai apDjSl7U3J 9jn7DJ3c/u/3J 1918 Binary Alloys of Cobalt 95 Cobalt and Boron The equilibrium diagram of cobalt and boron alloys or mixtures has not yet been published. However, the compounds Co,B and CoB 2 have been detected. The magnetic transformation of Co,B occurs at 156 °C. References Jassonneix, The Combination of Nickel and Cobalt with Boron: Compt. Rend.. Vol CXLV 1907, pp. 240-241. r ' wv^v, A Study of the Magnetic Properties of Iron, Cobalt, Nickel, and Manganese with Boron. Report of Eighth International Congress of Applied Chemistry, Vol. 2, 1912, pp. 165-170. Moissan, A Study of the Borides of Cobalt, Compt. Rend., Vol. CXXII, 1896, pp. 424-426. Cobalt and Cadmium A few experiments on the addition of cobalt to cadmium were made by Lewkonja. 1 In all the tests a distinct eutectic point was observed .at 316°C, 6° below the melting point of cadmium. None of the alloys were magnetic. It is evident that there must be either a compound formed, or that a solid solution of cadmium in cobalt must exist, as the transition to a cobalt was lowered to below the room temperature. Additional Reference Guertler, Metallographie, Vol. I, 1912, p. 487. Cobalt and Carbon The equilibrium diagram of the cobalt carbon series has been investigated by Boecker, 2 and later by Buff and Keilig. 3 The diagram of Buff and Keilig is shown in Figure 5. Both diagrams show the existence of a eutectic at 1300°C. and 2.8 to 2.4 per cent, carbon. At the eutectic temperature cobalt retains 0.82 per cent, carbon in solid solution, which separates as graphite on cooling, only 0.3 per cent, being retained at 1000°C. Boecker did not carry the experiments above 1700°C, at which temperature he found the maximum solubility of carbon in cobalt to be 3.9 per cent. The investigations of Buff and Keilig were conducted at temperatures up to 2415°C, which is the boiling point of the liquid under 30 m.m. pressure. The boiling point of pure cobalt was found to be 2375°C. under these conditions. The existence of a cobalt carbide has not yet been definitely proved. Additional References Keilig, The Cobalt-Carbon System for Temperatures above 1500°C. Dissertation, Kbnigliche Tecknische Hochschule in Danzig, 1915. Guertler, Metallographie, Vol. 2, 1913, p. 639. 'Lewkonja, Cobalt-Cadmium Alloys: Zeitschr. anorg. Chemie, Vol. LIX, 1908, p. 322. 2 Boecker, Investigation of the Cobalt-Carbon System: Metallurgie, Vol. IX, 1912, pp. 296-303. 3 Ruff and Keilig, Cobalt and Carbon: Zeitschr. anorg. Chemie, Vol. LXXXVIII, 1914, pp. 410-423. 96 Bureau of Mines No. 4 Co c 3000° ** t*'* s s- y ■ 2800° Vapou f s / Vap our / / / + Grap hke / / 8 2600° I 1 1 / / / ® 1 1 1 / / > 8 2400° 1 \ / ® Y / > 7 ® 2200° §2000° <0 l; 9 uid K/* 1 I 1800° Liquio + Graj ?h/'te 1600° XT 1400° Boecke r ^ \ ® X Ruffo /7 c/ Ae/ ''> 1200° - 1000° CO / Solid 800° ic\. 600° \ £ t- 5 i ' , ( i s J 1 12 /-J?r ce^£. by weight, Carbon Figure 5. — Equilibrium Diagram of Cobalt-Carbon Alloys. 1918 Binary Alloys of Cobalt 97 .O 1600' 1553" 1500' 1400' 1300' Atomic per cent., Cobalt 30 40 50 60 Co 70 80 1000 jx900' (2800' 1700 600 500 200 100° Liq jid So/id solutio n of Ch ''omium and Cobalt 1 1 i ■ % 9 1 1 1 in \ ? * p I I // 1 Jl /l II II 1 II [l I 1 III 1 * / / / ' / 1 1 1 1 1 [ 1 1 1 1 1 | 1 1 1 1 5 20 3 r 4 kr cent, bj 5 ' weight, 6 7 8C 9 3 Figure 6. — Equilibrium Diagram of Chromium-Cobalt Alloys. 8 b.m. (iii) 98 Bureau of Mines No. 4 Cobalt and Chromium The equilibrium diagram of the cobalt chromium alloys is shown in Figure 6. 1 Both metals are soluble in one another in the liquid and also in the solid state. The liquidus curve shows a minimum at approximately 50 per cent, cobalt and 1340°C. In alloys containing between 45 per cent, and 85 per cent, chromium there is a reaction in the solid state at approximately 1225°C, the homogeneous solid solution above that temperature breaking down into two solid solutions. Alloys with to 45 per cent, chromium show a polygonal structure containing cobalt rich cores, the chromium content increasing from the centre to the outside. In alloys with more than 55 per cent, chromium, the chromium content of the grains decreases from the centre to the outside. The temperature at which the unmagnetic cobalt chromium alloys become magnetic decreases rapidly with increasing chromium content. The addition of 10 per cent, chromium lowers the transformation point to 685° ; 15 per cent, to 300° ; while the addition of 25 per cent, lowers the transformation to below room temperature. Special alloys containing cobalt and chromium are known as '' stellite." The word is derived from the Latin, stella, a star, and was chosen because of the brilliant polish these alloys take and retain under atmospheric conditions. An alloy containing 75 per cent, cobalt and 25 per cent, chromium is fairly tough and hard, and may be forged. This alloy is only slightly attacked by nitric acid, and is recommended for cutlery. To increase the hardness of the stellite alloy?, varying amounts of either tungsten or molybdenum, or both, are added, the chromium in the alloy remaining about 30 per cent. The addition of 5 per cent, tungsten produces a distinctly harder alloy, which forges readily. With 10 per cent, the metal may be forged, and takes a fine cutting edge. This alloy is suitable for cold-chisels and wood-working tools. With 15 per cent, the metal may still be forged, but only with great care, as it is considerably harder than the 10 per cent, tungsten alloy. With 20 per cent, the alloy is still harder. It may be forged, but only to a limited extent. This alloy is adopted for cutting steel and other metals at a moderate speed. With 25 per cent, a hard alloy is obtained which cannot be forged, but is cast into bars which are ground to a suitable form for lathe tools. These tools are used to cut steel and cast iron, and retain their hardness at high speeds. When the tungsten content reaches 40 per cent, the alloy still retains its cutting qualities, and is preferred to the 25 per cent, alloy for cast iron. ■ Further additions of tungsten produce brittleness. It is claimed these alloys possess an advantage of 20 to 100 per cent, over high- speed tool steels. Molybdenum produces somewhat the same effect as tungsten, only a smaller proportion is required. An alloy containing 10 per cent, of molybdenum makes an excellent lathe tool. Carbon, silicon, and boron when present impart brittleness. 1 Guertler, Metallographie, Vol. I, pp. 359-361. Lewkonja, Cobalt-Chromium Alloys: Zeitschr. anorg. Chemie, Vol. LIX, 1908, pp. 323-327. 1918 Binary Alloys of Cobalt 99 A few typical analyses 1 of stellite alloys are given below, but it must be remembered that for the successful use of stellite different alloys must be used for different classes of work. Co Cr W Mo 75 25 . . 70 25 5 60 15 25 55 35 10 50 30 20 55 15 25 5 45 15 40 Original stellite alloy. Forges readily, suitable for wood-cutting tools and cutlery. Suitable for lathe tools for cutting steel and cast iron. High speed cutting tools. Very hard alloy. Stellite alloys also contain a small percentage of carbon. The stellite alloys are covered by a number of patents, the numbers of which are given below. Haynes, IT. S. Patent No. 873,745, Dec. 17, 1907. Alloys containing 10-60 per cent, chromium, and 90-40 per cent, cobalt. U. S. Patent No. 873,746, Dec. 17, 1907. Alloy of 30-60 per cent, chromium and 70-40 per cent, nickel. U. S. Patent 1,057,423, and 1,057,828, April 1, 1913. The addition of tungsten and molybdenum to the cobalt-chromium alloy is specified in these patents to produce greater hardness and toughness. TJ. S. Patent No. 1,150,113, Aug. 17, 1915. Alloy for tools containing approximately cobalt 25 per cent., chromium 20, and iron 55. Molybdenum may be added to vary the colour. More chromium increases the hardness and iron renders the alloy more fusible, malleable and softer. British Patent 2,487, August 17, 1915 (similar to U. S. Patent 1,057,423). British Patent No. 100,434, Jan. 5, 1916. Cobalt-chromium alloys contain- ing sufficient iron or nickel to soften the metal. This alloy is known as " festal metal." Tamman, German Patent 270,750, August 14, 1909. A cobalt-chromium' alloy for machine parts, containing 20.23 per cent, chromium and 80-77 per cent, cobalt. Alloys of nickel and copper or cobalt and one of the following metals, namely, chromium, tungsten, molybdenum, vanadium, aluminium and uranium are used extensively for thermo-electric couples and resistance elements. These are covered by a number of patents granted to Albert L. Marsh, the dates and numbers of most of them being given below. U.S. Patents Nos. 779,090, Jan. 3, 1905; 781,288, Jan. 31, 1905; 781,289, Jan. 31, 1905; 781,290, Jan. 31, 1905; 786,577, April 4, 1905; 811,859, Feb. 6, 1906: 853,891, May 14, 1907; 859,608, July 9, 1907; 874,780, Dec. 24, 1907; 971,767, Oct. 4, 1910: Shortly after Marsh's patents were published the General Electric Company manufactured a similar alloy, " calorite," of the composition given below. The validity of Marsh's patents has been affirmed, and at present the Hoskins Electric Company are producing nickel-chromium alloys und er the Marsh patents. 1 Haynes, Alloys of Nickel and Cobalt with Chromium: Jour. Ind. and Eng. Chem., Vol. II, 1910, pp. 397-401. 100 Bureau of Mines No. 4 In the patent suit defence the General Electric Company cited Placet's patent (Br. pat. 202, 1896) as antedating the Marsh patents. It appears that Placet found that the addition of chromium to other metals increased the hardness, toughness, and electrical resistance, but was not aware of the durability of the alloy, which latter property is one of the main advantages of nickel-chromium alloys. The Driver Harris Company manufactured a nickel-chromium alloy con- taining 25 per cent, iron shortly after the General Electric Company made calorite. At the present time it is understood that the Hoskins Manufacturing Company control the Marsh patents, and all nickel-chromium alloys are made under a license from them. The analyses of the various nickel-chromium alloys are given below. Ni Cr Fe Mn Specific Resistance. Calorite 65 12 15 8 110 Nichrome 60 11 25 4 105 Nichrome 2 75 11 12 2 110 Excello 85 14 0.5 0.5 92 Tophet 61 10 26 3 107 Calido 64 S 25 3 106 Chromel A 80 20 . . 2 102 Caramel B 85 15 . . 2 88 Chromel C 60 12 25 4 106 With regard to the use of nickel-chromium alloys, 1 it may be stated that the addition of iron makes the working of the alloys much easier, but lowers the resistance of the alloy to oxidation. The great resistance to oxidation of the nickel chromium alloys is not due to the nickel or the chromium but to the scale formed. The addition of iron also lowers the resistance of the scale, especially with temperatures above 1350°F. The lower the iron content, the higher tem- perature at which it is possible to operate. Nichrome " 2 " is manufactured to compete with chromel " A," but owing to the iron content cannot be operated successfully above 1700°F., whereas chromel A may be used successfully at 2000 °F. Chromel " C " was placed on the market to supply a cheap alloy that could be successfully used for small heating apparatus, e.g., electric stoves, irons, etc., where the wire is exposed to the air and not allowed to heat above 1350°F. A report has been made that a cobalt-chromium alloy, cochrome, may be swaged into wires which are in some respects superior to nichrome wires in electric heating elements. They are less readily oxidized at high temperatures and have a higher melting point. Additional References Hibbard, Manufacture and "Uses of Alloy Steels, Bulletin 100, 1915, p. 60. Bureau of Mines, Washington. Haynes, Stellite, Met. Chem. Eng., Vol. 18, 1918, pp. 541-542. Haynes, The Development of Stellite, Iron Age, Vol. 102, 1918, pp. 886-888. Guillet and Godfroid, Some Observations on Stellite, Eevue de MStallurgie (Memoires), Vol. 15, 1918, pp. 339-346. Stellite, Canadian Machinery, Vol. XIX, 1918, pp. 231-235. 1 Private communication. 1018 Binary Alloys of Cobalt 101 1500° Co Atomic per cenz., Copper 20 30 40 50 SO 70 80 90 Cu 1490°; 1400° 1300° 1200° 1159° \ Liquid A \ \ ^ -a \ L iquid + I ~S -S \ V 1110° ilOO \ \ Mixture of 1 + 1 1050° 1 1084' 1000° Mixture of III + II // III 955° 900° ft .&> ^800° 1) ^700° c 05 * 1 600° 500° 400° 300° { <3 - • "if to Mixture of 111 + IV !i O o to 1 > !i I! o oo - ii 200 . I00 i i 2 3 3C Perc 40 ent. by ei 5 ■eight, Cop 6C per ) 7C sc 9 3 figure 7. — Equilibrium Diagram of Cobalt-Copper Alloys. 102 Bureau of Mines No. 4 Cobalt and Copper The equilibrium diagram 1 of the cobalt-copper system is shown in Figure 7. The metals are completely soluble in the liquid state, but form two solid solu- tions in the solid. The cobalt-rich solid solution contains from to 10 per cent, of copper, and the copper-rich solid solution to 4 per cent, of cobalt. At 1110°C. with mixtures containing between 10 and 96 per cent, copper, there is a reaction, with the formation of the solid solution II. Below 955°C. a new solution IV containing, at room temperature, from 95 to 98 per cent, of copper, separates. This solid solution is remarkably magnetizable. The temperature of the trans- formation of the [I cobalt solution to the <* form is lowered with increase of copper from 1159° to 1050°C, where it remains constant for mixtures between 10 and 96 per cent, copper. The hardness of copper-cobalt alloys increases directly with the cobalt. Addition of either metal to the other rapidly decreases the electrical conductivity. Additional References Konstantinow, Alloys of Cobalt and Copper: Revue de Metallurgie (Memoiresl Vol IV 1907, p. 983. >> ■ , Ducelliez, Studies of the Alloys of Cobalt and Copper: Proces verbaux de la societe des sciences physiques et naturelles de Bordeaux, 1908-1909, pp. 120-126. Chemical Study of Alloys of Cobalt and Copper : Bulletin de Societe Chimique de France Vol. VII, 1910, pp. 158-160, 196-198. Waehlert, Cobalt-Nickel-Copper Alloys: Osterr. Zeitschr. Berg. u. Hiittenwesen, Vol LXII, 1914, pp. 341, 357, 374, 392, 406. Guertler, Metallographie, Vol. I, 1912, pp. 83-84. Bosenhain, Electric Conductivity of Alloys of Cobalt and Copper, Introduction to Physical Metallurgy, 1914, p. 112. J Kaiser, Metallurgie, Vol. 8, 1911, p. 300. Analysis of white bronze (Cu 40-30, Co 50-60, Al 10), p. 305, Analysis of metalline (Cu 30, Co 35, Al 25, Fe 10). Cobalt and Gold The equilibrium diagram of the cobalt-gold series is shown in Figure 8.- The eutectic point which is given at approximately 90 per cent, gold and 997°C, as well as other parts of the liqui'dus and solidus, have not been accurately deter- mined. In the experiments with the cobalt-rich alloys there was a marked tendency toward undercooling. Cobalt retains approximately 10 per cent, gold in solid solution, and gold retains several per cent, of cobalt, the solubility varying with the temperature. The transformation temperature of (3 into a cobalt has not been determined accurately. Additional Reference Guertler, Metallographie, Vol. I, 1912, pp. 345-348. 1 Sahmen, Alloys of Copper and Cobalt: Zeitschr. anorg. Chemie Vol LVII 190S pp. 1-9. ' ' ' '"'' 2 Wahl, Cobalt-Gold Alloys : Zeitschr. anorg. Chemie, Vol. LXVI, 1910, pp. 60-72. 1918 Binary Alloys of Cobalt 103 Q_ 0) <3 £ .CoQ o O t 1 -*r- Co i ^ s ^ ■vj ■s ? -t- S 3 s + ( n <0 N 3 5 5 I 1 " S -•J <0 CM »5 & ^ c; ■^ ^ ^ ■xi -to && QD ca ca K Cj O lutio, loft "oba/t in Gc M 5? \ •»^* ""* CD ) / / / / / 5i -to Co V + 5" o — >c -pC'oi, *+■ "V 1 'Solid solut 'on of '~Gold in a ( Jobal t~ — Cl <5 9 °> tn m <3> <5 C5 ca ca 3 \ \ \ $ * o ~-J \ \ \ j| CO In -* ~-^J it Mo Co E ■ 1 ' 5 * / -V, ^ ", r */ X O ^ ?; *^> J I + Eutectic ^v i i^ii" i Ct<3 > o vj^> 'bdenur 'Cobalt CM o o o IT) O i l in 3 a" 3 c 5 NN o \ > » N V N V Is CD o N. \. <3 \ ■to - o >o< > r- S ' \ , •a >1 *2 5) ■5* o ."to . — . o CO 1 O - J, ' - 1 CM O CM A V o o o o o u> *J- CO o o o CO I fe spcjSQuaQ auo^ou9dui9_^ 108 Bureau of Mines No. 4 Cobalt and Manganese The equilibrium diagram of the cobalt-manganese series is shown in Figure 10. x A minimum exists at approximately 30 per cent, cobalt and 1140 °C. The alloys in solidifying exhibit a strong tendency toward undercooling. Alloys with more than 40 per cent, cobalt are not homogeneous, but become more nearly so by annealing at 1000°C. for 5 hours. Those alloys containing more than 40 per cent, cobalt were magnetic, the magnetism rising rapidly with increased cobalt content. In the original article Hiege shows the melting points of cobalt and manganese at 1525° and 1250° C. respectively. As this temperature for cobalt is about 25°C. higher than that used in the other diagrams, in reproducing the cobalt-manganese diagram all Hiege's temperatures have been reduced by 25°. Huntington 2 states the addition of manganese to cobalt renders cobalt malleable. Additional References Arrivaiit, Alloys of Manganese with Nickel, Cobalt, and Vanadium: Proces verbaux de la Societe des sciences physiques et naturelles de Bordeaux (Memoires), 1905-1906, pp. 105-114, 152-154. Guertler, Metallographie, Vol. I, 1912, p. 90. Guertler, The Magnetizability of the Alloys of the Ferro-Magnetic Metals, Zeitsehr. physikal. Chemie, Vol. 65, 1908, pp. 73-83. Cobalt and Molybdenum The equilibrium diagram of the cobalt molybdenum alloys is shown in Figure ll. 8 Owing to the difficulty of obtaining homogeneous liquid melts at 1800°C, alloys with more than 65 per cent, molybdenum have not been prepared. A eutectic of a cobalt solid solution and the compound MoCo occurs at 1335°C, and 37 per cent, molybdenum. At the eutectic temperature cobalt retains 28 per cent, molybdenum in solid solution. At 1488 °C, the compound MoCo (62 per cent. Mo) is formed by a reaction. Alloys containing up to 60 per cent, molybdenum are magnetic, but those containing between 50 and 60 per cent, are very feebly so. Additional Reference Guertler, Metallographie, Vol. I, 1912, pp. 378-379. Cobalt-Nickel Alloys The equilibrium diagram of the cobalt-nickel alloys is shown in Figure 13. 4 The liquidus and solidus lie practically in a straight line between the melting points of the pure metals. The transformation temperatures of pure nickel and cobalt occur at about 320°C, and 1159°C. respectively. 'Hiege, Alloys of Manganese with Cobalt: Zeitsehr. anorg. Chemie, Vol LXXXIII 1913, pp. 253-256. 2 Huntington, Metallurgy of Nickel and Cobalt, Jour. Soc. of Chem. Ind., Vol I 1882 p. 258. "' 8 Eavdt and Tamman, Molybdenum-Cobalt Alloys: Zeitsehr. anorg. Ch«mie Vol LXXXIII, 1913, pp. 246-252. 4 Guertler, Metallographie, Vol. I, 1912, p. 81. 1918 Binary Alloys of Cobalt 109 o — X o o en o CO o 1 Jo IS 00 o -0 *o CO 1° ° ID b ■4. .0 1 c . " 5 .> 5 1 ?6 00 o \ 00 o 1T ■ij r- So C5 4 s -V -Ci <3 °1 ■io in VI 1 1 1 -So q> 10 in s o CO 1 1 U — O o >> o OJ o \ CM o £ 1 in ,S "a o o o O o o o o O o o CD LD * CO OJ o o " Temperature Centigrade 110 Bureau of Mines No. 4 The hardness of the cobalt-nickel alloys remains practically constant until 60 per cent, cobalt is reached, when the hardness increases rapidly with increased percentage of cobalt. Certain alloys of cobalt and nickel are only slightly attacked by acids, and a number of patents have been granted for acid-resistant cobalt-nickel alloys with the addition of a third or fourth metal for certain other properties. The first patent 1 was granted to Borchers for an alloy of high chemical resistance, combined with good mechanical properties. It contained approximately 67.5 per cent, nickel, 30 chromium, and 2.5 silver. The addition of silver is said to improve the mechanical properties. Later 2 copper was substituted for the silver. The next patent 3 was for an acid resistant and mechanically workable nickel-cobalt-silver alloy, the proportions being 39.5 : CO : 0.5 respectively. It was found later 4 that the nickel in the first patent may be replaced by an equal amount of cobalt, and the silver wholly or partly by copper. Subsequently, the silver and copper mentioned in the previous patent were replaced lay molybdenum. A later patent 5 granted for chemically resistant and mechanically workable alloys specified the substitution of gold, metals of the platinum group, or tungsten, for the molybdenum in the first mentioned patent. Another patent 6 was granted whereby up to 90 per cent, of the nickel in the previous patents may be replaced by iron. This was followed by a patent 7 covering the alloys of iron, nickel, and cobalt and their alloys with one another, with additions of chromium between 25 and 35 per cent, and below 5 per cent, of one or more of the following metals : molybdenum, tungsten, platinum, iridium, osmium, palladium, rhodium, ruthenium, tin, silver, and copper. Cobalt=Nickel=Copper Alloys An extensive investigation of the cobalt-nickel-copper alloys was undertaken by Waehlert. 8 From the tests he concluded that the addition of cobalt to copper- nickel alloys shows an improvement in the tensile strength, hardness, and working properties. The ternary alloys were quite resistant to sulphuric acid (20 per cent, or more) but were attacked more vigorously by nitric acid. The greatest hardness of the series of alloys occurs when the cobalt and nickel are in approxi- mately equal proportions. The colour of the alloys changes from copper-red to white with 50 per cent, of combined cobalt and nickel. Additional References Guertler and Tamman, Alloys of Cobalt and Nickel: Zeitsehr. anorg. Chemie Vol XLII 1904, pp. 353-363. Weiss, The Magnetic Properties of the Alloys of the Ferro-Magnetic Metals, Iron-Nickel. Nickel-Cobalt, Cobalt-Iron: Transactions Faraday Society, Vol. VIII, 1912, pp. 149-156. 1 German Patent, No. 255,919, June 21st, 1912, W. Borchers and R. Borchers. 2 German Patent, No. 257,380, August 20th, 1912, Gebr. Borchers. 3 German Patent, No. 256,123, June 21st, 1912, Gebr. Borchers. 4 German Patent, No. 256,361, August 20th, 1912, W. Borchers and R. Borchers. "German Patent, No. 265,076 and No. 265,328, Feb. 11th, 1913, W. Borchers and R. Borchers. "German Patent, No. 268,516, June 12th, 1913, W. Borchers and R. Borchers. ' British Patent, No. 18,212, August 11th, 1913, W. Borchers and R. Borchers. 8 Waehlert, Cobalt-Nickel-Copper Alloys : Osterv. Zeitsehr. Berg. u. Hiittenwesen Vol LXII, 1914, pp. 341, 361, 375, and 392-406. 1918 Binary Alloys of Cobalt 111 CO N 3pDj£/ju3j ajr>2VJ3d(M3i o s ill to $ ti t io- cs Si •^V s h^ ■b h i >a ■». ^ 5) ^ to 3 k > \ * bl "N. O. ^ ^ I ^ K] .\ /^ i ss ■v. S 1- K| I -VJ \] S to to 5 to to to to to to to to to triCj ZDJSc/u/dJ_ 114 Bureau of Mines No. 4 corresponding to the compound CoSi 3 . The curve then falls to the eutectic J at 1236°C, and 62 per cent, silicon. From J the melting-point curve rises to K at 1425°C V the melting point of silicon. Additional References Lebeau, Silicides of Cobalt: Annates de Chimie et de Physique, Paris, Vol. XXVII, Ser. 7, 1902, pp. 271-277. Combinations of Silicon with Cobalt and a new Silicide of this Metal: Compt. Rend., Vol. CXXXV, 1902, pp. 475-477. Vigouroux, Action of Chloride of Silicon on Cobalt: Compt. Bend., Vol. CXLII, 1906, pp. 635-637. Beckett, F. M., Alloy containing Iron, Cobalt, and Silicon. United States Patent, No. 1,247,206, Nov. 20th, 1917. Cobalt and Silver The cobalt-silver alloys have been investigated by Petrenko, 1 who found that cobalt and silver are practically insoluble in one another at temperatures up to 1600°C. Additional References Ducelliez, A Study of the Alloys of Cobalt and Silver: Bulletin Society Chimique de Prance, Vol. VII, 1910, pp. 506-507. A Study of the Alloys of Cobalt and Silver: Proces verbaux de la Soeiete des sciences physiques et naturelles de Bordeaux, 1909-1910, pp. 46-48. Guertler, Metallographie, Vol. I, 1912, p. 100. Cobalt and Sulphur The equilibrium diagram of the cobalt-sulphur alloys from to 35 per cent, sulphur, is shown in Figure 16. 2 The addition of sulphur to cobalt lowers the melting point from 1490°C. to the eutectic at 879°C. and 73.4 per cent, cobalt. This percentage corresponds closely to that of the formula Co 3 S,, but the eutectic. is not a compound. The curve rises with further additions of sulphur to 935°C. and 70.7 per cent, cobalt. At this temperature the compound Co 4 S 3 forms, and from 70.7 to 73.4 per cent, cobalt, a solid solution, V, of Co 4 S 3 with cobalt exists. The liquidus curve rises finally to a maximum of 1130° and 68 per cent, cobalt, probably approaching the compound CoS. The formation of the compound Co 4 S 3 has not yet been finally accepted. However, there is evidence of a transformation occurring in the solid solution V at 830° and 790°C. Cobalt and Thallium The equilibrium diagram for the cobalt-thallium alloys is shown in Figure 17. 3 The metals are only partly soluble in one another in the liquid state. Thallium dissolves 2.8 per cent, cobalt, the melting point thereby being lowered "Petrenko, Alloys of Silver with Iron, Nickel, and Cobalt: Zeitschr. anorg. Chemie, Vol. LIII, 1907, pp. 212-215. 2 Guertler, Metallographie, Vol. I, pp. 981-982. 1912. Friedrich, Diagram of Cobalt- Sulphur Alloys: Metallurgie, Vol. V, 1908, pp. 212-215. s Lewkonja, Cobalt-Thallium Alloys: Zeitschr. anorg. Chemie, Vol. LIX, 1908, pp. 318-319. 'Guertler, Metallographie, Vol. I, 1912, pp. 580-582. 1918 Binary Alloys of Cobalt 115 Co 10 20 30 Ate 10 mtc per cent. Tin 50 60 Sr 70 80 90 1400° 1300° 1 1200° Liquid ' Liqui 1 " Z A s/b I ■7 60° MOO i / + VI Liqu'id + V7 1 1 1000' 938' X \ •Si -£800° 8 70,0° 1 14 600° Mixti ire 1 7 V XI \ \ \ \ n + VI 1 w + V7I ■ \ \ \ $> 3 \ \ \ I 520° t 500° 400° 300° VJ II Liquid w + VII1 + WZ7 229° |2 32 200° 7 y V57/+2/ r i6l° 18° vnrrv r 1 r 1" 1 r , 30 3 4 5 6 tnt. by wet 7 iht, Tin 8 90 Figure IS. — Equilibrium Diagram of Cobalt-Tin Alloys. 116 Bureau of Mines No. 4 6°C. Alloys with 10 per cent, cobalt show two layers. The boiling point of thallium lies very near the melting point of cobalt. Transformation lines are shown dotted in the diagram at 297° and 224°C. Cobalt and Tin The equilibrium diagram of the cobalt-tin alloys is shown in Figure 18. 1 The two metals are soluble in each other in the liquid state, but only to a small extent in the solid, cobalt retaining 2 per cent, tin at 1104°C. The addition of tin to cobalt lowers the melting point of cobalt from 1492° to the eutectic point at 1104°C. and 35 per cent. tin. With further additions of tin, the liquidus rises to a maximum at 1160°C. and 50 per cent, tin, which corresponds to the compound Co 2 Sn. The curve falls with further additions of tin to 938° C, where a reaction occurs between the previously separated compound Co 2 Sn and the liquid, containing 85 per cent, tin, to form a new compound CoSn. At 520°C, the compound CoSn undergoes a transformation to form a new crystal of similar composition. At 229 °C. the eutectic of CoSn and tin occurs. Tin undergoes the usual transformation at 161° and 18°C. Ducelliez 2 asserts that the compound Co 2 Sn of Lewkonja is Co 3 Sn 2 , and has supported his assertion by numerous experiments. An investigation of the effect of additions of cobalt on the mechanical and chemical properties of tin and bronze has been undertaken by Barth. 3 He found that adding up to 10 per cent, of cobalt to tin produced an increase in strength and an improvement in the working qualities. With 10 to 20 per cent, cobalt the alloy was a little brittle, about as hard as copper, and gray in colour. With 20 to 30 per cent, cobalt, the alloy had a smooth, bright, glassy fracture and was very hard and brittle. With 40 to 50 per cent, cobalt the hardness and brittleness increased, and the alloys broke into a number of pieces when cooling in the moulds. The alloy with 40 per cent, cobalt showed a conchoidal fracture, while that with 50 per cent, showed a very coarse crystalline structure. The alloys with more than 60 per cent, cobalt showed a finer grained, denser structure. These alloys were very hard and capable of taking a good polish. The alloys with 20 to 50 per cent, cobalt were only slightly attacked by 60 per cent, nitric acid in five minutes. Molybdenum added to the 50 per cent, alloys did not show any advantage in the chemical tests. A few experiments were made by Barth to investigate the effect of cobalt on the mechanical properties of bronze, but sufficient tests were not made to draw any definite conclusions. Browne 4 made a few tests to determine the effect of cobalt (0 to 0.5 per cent.) on an alloy of the following composition: Cu 88, Sn 10, and Zn 2. The results, while encouraging, were not conclusive. ' Guertler, Metallographie, Vol. I, 1912, pp. 650-654. 2 Ducelliez, Studies of the Alloys of Cobalt and Tin : Proces verbaux de la society des sciences physiques et naturelles de Bordeaux, 1907, pp. 51-55, 97-105, 115-119 ; Compt. Rend. Vol. CXLIV, 1907, pp. 1432-1434; Compt. Bend., Vol. 145, 1907, pp. 431, 502. A Study of the Electromotive Force of Cobalt-Tin Alloys: Bulletin SociSte' Chimique de France, Vol. VTI, 1910, pp. 205-206. 'Barth, Alloys of Increased Chemical Resistance and Good Mechanical Properties: Metallurgie, Vol. IX, 1911, pp. 261-270. * Browne, Some Recent Applications of Metallic Cobalt: Trans. Amer. Inst, of Metals: Vol. VIII, 1914, pp. 61-67. 1918 Binary Alloys of Cobalt 117 c N ^ o O O nL^ ^ 5 + i1 PI v Si ' Pi 3) .<*• H ■ S| s .»• VI \ VI 1 ^- <0 Si ■10 <3 S ■i> / ' " -,. * / / ^ / V> / / -Aj- f 0.. a.. ' 1 J Q 0) <0 K <0 Q »g v esq o O § 3 e P s ■ 1-1 in. ^ N C3 >5 - — .-- — — * 5 O) O V| * f CO ^"~ / 1 N >> 1 1 to 3> VI H S -*- Cj'O s >5 v > N! N .(J 5. VI 5» VI VI <5 C3 1 cmI ^i| C3, is v. O ■X ki 1 Si ( 5? $" m < 5 5 * c ( f G 3 c i < < V a, v. c i " < i < V a <: 3 < i < 5 c b f 1 c 3 C 3 c I 3 C 3 ^ 3 3 O 1 C 3 ^ i j C3 U3 s a ten .- V S fi "3 13 >o J3 ft -i C3 I— '1 I— I S! vT. n s zc 3pVj6/2UdQ 3jnlVJdc/u/a_l 118 Bureau oi Mines No- 4 Additional References Lewkonja, Cobalt- Tin Alloys: Zeitschr. anorg. Chemie, Vol. LIX, 1908, pp. 294-304. Zemczuzny and Belynsky, Cobalt-Tin Alloys: Idem, pp. 364-370. Bornemann, Cobalt and Tin: Metallurgie, Vol. VIII, 1911, pp. 291-292. Kaiser, Analysis of a Tin Alloy (Sn 37, Ni 26, Bi 26, Co 11) : Idem, p. 307. Cobalt and Tungsten The equilibrium diagram of the cobalt tungsten alloys has not yet been completely investigated. However, from the various tests that have been made, it appears that cobalt and tungsten form a complete series of solid solutions. Reference Guertler, Metallographie, Vol. I, 1912, p. 385. Cobalt and Zinc The equilibrium diagram of the cobalt-zinc alloys to 18 per cent, zinc is shown in Figure 19. 1 The addition of a small proportion (0.5 per cent.) of cobalt lowers the melting point of zinc to 414° C, 5° below the melting point. Further additions cause a rise in the liquidus, but melts containing more than 18 per cent, zinc could not be made because of the volatilization of the zinc. The curve even to 18 per cent, zinc has not been completely determined. On cooling alloys between 0.5 and 18 per cent, zinc, a solid solution varying in composition from 18.4 to 13.4 per cent, zinc separates. Melts with more than 12 per cent, zinc showed many rounded holes due to bubbles of zinc vapour. The 'alloys from to 18.4 per cent, cobalt were not magnetic. Browne 2 made a few experiments with the addition of 0.5 per cent, cobalt to manganese bronze and brass containing 80 per cent, copper and 20 per cent, zinc. Sufficient tests were riot made to warrant any definite statement as to the advantage of cobalt. Additional References Lewkonja, Cobalt-Zinc Alloys: Zeitschr. anorg. Chemie, Vol. LIX, 1908, pp. 319-322: Ducelliez, Alloys of Cobalt and Zinc: Bulletin Societe Chimique de Prance, Vol. IX, 1911, pp. 1017-1023. Chemical .Study of the Cobalt-Zinc Alloys : Proces verbaux de la societe des sciences physiques et naturelles de Bordeaux, 1909-1910, pp. 102-107. Electromotive Force of Cobalt-Zinc Alloys: Idem, 1909-1910, pp. 108-109. Preparation and Properties of the Compound CoZn, : Idem, pp. 109-111. Cobalt' and Zirconium A patent 3 has been granted to H. S. Cooper covering the preparation of an alloy of cobalt and nickel with zirconium. The inventor claims that nickel and cobalt are hardened -by additions of zirconium, and that the alloy so obtained is resistant to acids and alkalies, and possesses high electrical resistance. The melting point of nickel and cobalt is lowered by additions of zirconium, but the alloys cannot be forged, drawn, or rolled. 1 Guertler, Cobalt and Zinc, Metallographie : Vol. I. 1912, pp. 444, 445. 2 Browne, Some Becent Applications of Metallic Cobalt, Trans. Amer. Inst, of Metals, Vol. VIII, 1914, pp. 61-67. 3 United States Patent, No. 1,221,769, April 3rd, 1917. Eng. Min. Jour., Vol. 105, 1918, p. 335. 1918 Binary Alloys of Cobalt 119 Ternary Alloys of Cobalt Very little has' been done in the scientific investigation of the ternary alloys of cobalt, except in a few special cases which are mentioned mostly under the binary alloys. Most investigations of the ternary alloys have been done mainly with the object of finding some alloy valuable industrially. Janecke 1 lias made an attempt to classify the ternary' alloys of the metals, Cu, Ag, An, Cr, Mn, Fe, Co, Ni, Pd, and Pt, but the classification could not be carried to a conclusion because all the binary diagrams have hot been completely determined. Eight groups are proposed by Janecke, viz., -those in which (a) Each of the binary systems possesses complete miscibility in the solid state. (6) One of the binaries forms a eutectic or a transition point. (c) One of the binary systems possesses a limited miscibility in the liquid state. (d) One of the two binary systems possesses a limited miscibility in the liquid state, and the other a eutectic or transition point. (e) Two of the binaries possess eutectic or transition points, or one a eutectic and the other a transition point. (/) Two of the binary systems possess limited miscibility in the liquid state. (g) Of the three binary systems one possesses a limited miscibility in th? liquid state, and both the others have either eutectics or a eutectic and a transition point. (h) Of the three binary systems, one possesses a eutectic and two a limited miscibility in the liquid state. Group A The ternaries of this group may be subdivided into four groups according as the system shows (1) no minimum, (2) one minimum, (3) two minima or (4) three minima. The 'CoNiEe and CoEeCr systems belong to the subdivisions 3 and 4. respectively. The different binary systems are briefly summarized below. Ternary CoNiFe. Ternary CoFeCr. Co-Ni, no minimum. Co-Cr minimum (c) 1340°C. (49p.c.Co). Co-Fe minimum (a) 2 1500°C. Co-Fe minimum (d) 1500°C. (50p.c.Co). (50p.c.Co). i ; ;;i j Ni-Fe minimum (b) 1464°C. (70p.cJ$Ti). Cr-Fe minimum (e) 1440° C. (60p.c.Fe). The systems CoNiFe may be represented diagramatically as in figure 20, while that of CoFeCr by figure 21. Group B The ternaries of this group are divided into two groups b x and b 2 ; b x in which one of the binaries shows a eutectic, and b 2 where one of the binaries shows a transition point. To \ belongs the system CrNiCo, and figure 22 repre- sents it diagramatically. In the CrNiCo system Janecke gives a eutectic for the CrNi binary system. 1 Janecke, The Ternary Alloys of the Metals, Cu, Ag, Au, Cr, Mn, Fe,' Co, Ni, Pd, and Pt, Metallurgie, Vol. VII, 1910, pp. 510-523. 2 The letters a, b, c, etc., refer to the points on the ternary diagrams. 120 Bureau of Mines No 4 System CrNiCo. Cr-Ni minimum (f) 1300° C. (42p.cNi). Cr-Co minimum (g) 1340°C. (49p.c.Co). Ni-Co no minimum. The system CoCuNi belongs under b 2 which is represented by figure 23. System CoCulsri. Co-Cu transition point (h) 1110°C. (96p.c.Cu). Co-Ni no minimum. Cu-M no minimum. Fe Fig. 25 Type Diagrams of some Ternary Cobalt Alloys Group C , No system of this group is known in which all three binary mixtures have been investigated. Group D In Group D is given those systems in which there is in one of the binary systems a miscibility gap in the solid state, and in one of the others there occurs a gap in the liquid state. This group is subdivided according as to whether there is a eutectic (dj or a transition point (d 2 ) in one of the binary systems. The system AgCoAu belongs to ^ while CuCrCo belongs to d 2 . System AgCoAu. Ag-Co two liquids. Ag-Au no minimum. Co-Au eutectic 997°C. (90p.c.Au). System CuCrCo. -Cu-Cr two- liquids-. Cu-Co transition point. Cr-Co minimum 1340°C. (49p.c.Co). 1918 Binary Alloys of Cobalt 121 Group E G>roup E consists of those systems in which two of the binaries show a miscibility gap in the solid state. There are three subdivisions of this group according as there are two eutectics (ej ; two transition points (e„) ; or a eutectic and a transition point (e a ). To e t belongs CoNiAu, to e 2 , CoFeCu, and to e 3 , CoFeAu and AuCuCo. System CoNiAu. (figure 24). Co-Ni no minimum. Co-Au eutectic (j) 997°C. (90p.c.Au). Ni-Au eutectic (k) 950*0. (27p.eJSTi). System CoPeCu. (figure 25). System AuCuCo. Co-Fe minimum (n) Au-Cu minimum 884°C. 1500°C. (50p.c.Co). Co-Cu transition point (1) 1110°C. (96p.c.Cu). Fe-Cu transition point (m) 110O°C. (97p.c.Cu). System CoFeAu. (figure 26). Co-Fe minimum (o) 1500°C. (50p.c.Co). Co-Au eutectic (p) 997°C. (90p.c.Au). Fe-Au transition point (q) 1168°C. (65p.c.Au). (20p.c.Cu). Au-Co eutectic 997°C. (90p.c.Au). Cu-Co transition point 1110°C. (96p.c.Cu). Group F In this group two of the binary mixtures show a separation into two liquids, and a transition takes place in the ternary system, so that there is not only a gap in the solid state but also one in the liquid state. The mixture? NiCoAg, CoFeAg, and CoCrAg belong to this group. System MCoAg. Ni-Co no minimum. Ni-Ag two liquids. Co-Ag two liquids. System CoFeAg. Co-Fe minimum 1500°C. Co-Ag two liquids. Fe-Ag two liquids. System CoCrAg. Co-Cr minimum 1320 C C. Co-Ag two liquids. Cr-Ag two liquids. Group G Of the three binary systems one possesses a limited miscibility in the liquid state, and both the others have either eutectics or a eutectic and a transition point. The ternary mixture of this group may be represented by AgCoCu, figure 27. System AgCoCu. (figure 27). Ag-Co two liquids. Ag-Cu eutectic (r) 778°C. (28p.c.Cu). i Co-Cu transition point (s) 1110°C. (96p.c.Cu). 9 b.m. (iii) 122 Bureau of Mines Binary All oys of Cobalt No- * Group H The binary systems of group H are the reverse of those of 6. There is one eutectic, and two form two liquid layers in the binary system. No cobalt alloys are given at present under this heading. In addition to the preceding summary by Janecke, other investigators have made experiments dealing with ternary alloys of cobalt, especially as regards their chemical and mechanical properties. A list of these is given below and a summary of the properties of the various ternaries appears under the description of the binary alloys. In order to enable ready reference to the different binaries for the summary of the ternaries, the metals are arranged in the following list so that by referring to the binary alloy of cobalt with the metal mentioned second, a description of the ternary will be found along with the references to original articles. Cobalt-chromium-tungsten. Cobalt-chromium-molybdenum. Cobalt-copper-aluminium (white bronze). Cobalt-copper-aluminium-iron (metalline) . Cobalt-iron-carbon. See effect of cobalt on steel. Cobalt-nickel-silver. Cobalt-nickel-chromium and other metals. Cobalt-nickel-copper. Cobalt-tin-copper. Cobalt-tin-copper. Addition of cobalt to bronze. Cobalt-zinc-copper. Addition of cobalt to brass. Additional References to Alloys Ducelliez. Researches on the Alloys of Cobalt, These, Bordeaux, 1911. (Note. — A copy of this paper could not be obtained in any of the largest libraries on this continent. However, the writer believes most of the separate papers are mentioned under the alloys of cobalt with the different metals.) Guertler, On the magnetizability of the alloys of f erro-magnetic metals : Zeitsehr. phvsikal. Chemie, Vol. 65, 1908, pp. 73-83. Fahrenwald, Ternary Alloys of Palladium and Gold with Cobalt, Chem. Abst., Vol. eleven, 1917; p. 1,620. Acknowledgments The author wishes to express his appreciation of the assistance received from Dr. William Campbell, Professor of Metallurgy, Columbia University, New York, under whom this investigation was undertaken, but besides acknowledging assistance in direction, the writer wishes to mention that the desire for research was received first from Dr. Campbell. Very few students can work under him without being impressed with his interest in investigation work, and his desire for accuracy and thoroughness in dealing with a given subject. Acknowledgment is also made to Professor S. P. Kirkpatrick, Queen's Uni- versity, Kingston, Canada, for suggestions concerning the metallurgy of cobalt, to T. W. Gibson, Deputy Minister of Mines for Ontario, Canada, for assistance in the publication of this review, and to other members of the staff of the Ontario Bureau of Mines. End of Section I. INDEX VOL. XXVII, PART III PAGE Aaron, — 56, 83 Aconcagua prov., Chile 20 " Aeschel " Gl Africa. Cobalt ore occurrences in 16, 17 Agricola's De Re Metallica 70 Alderley Edge, Cheshire 4 Allemont, Dauphine 2, 3, 11 Alloelasite. Description, composition and occur- rences 5 Alsace. Deposits in 8 Alston, Northumberland 3 Aluminium. Cobalt and, binary alloys 89 American Smelting and Kenning Co. . . 30 Analyses. Chinese smalt 63 Smalt, varieties of 62 New Caledonia ores 15 Speiss, Canadian Copper Co 40 Stellite alloys 99 United States, Cobalt silver ores.... 18 Varieties of smalt 62 Andalusia, Spain 3 Andre, — 52 Anglo-French Nickel Co 15 Annaberg, Saxony. Minerals in rock veins at 7 Kefs 2,6,24,27 Relative ages of various minerals in veins of 7 Annabergite. Cobalt, order of deposition 27 Saxony 7 Symbol 25 Antigorite. New Caledonia 14 Antimony. Cobalt and, binary alloys 9] Antimonid'es. Cobalt 26 Argentina. Cobalt deposit in 20 Production 21 Argentite. Bohemia 6 Saxony 7 Symbol 25 Armstrong, — ■ 59 Arnold and Read 105 and n Arrivant, — 108 Arsenates. Cobalt 25 Arsenic. Cobalt and binary alloys 93 Production, Cobalt mines (1904-17) . 28 Removal of, from cobalt-nickel ores and solutions 34, 35 Arsenical pyrites. Bohemia 6 PAGE Arsenides. Cobalt 2r. Arsenolite 26 Arsenopyrite (sulpharsenide of iron) . . 6 Asbolite (earthy cobalt, wad). Bohemia 6 Cobalt 26 Cobalt, order of deposition 27 Composition and occurrences 4 New Caledonia 14 Thuringia 8 Asturias, Spain 4 Atacama proy., Chile 20 Aureolin 85 Austria. Cobalt ore, production and value (1856-1901) 10 See also Germany and Austria. Ayer, Switzerland 14 " Azure " or " King's Blue " 61, 85 Bailey, — 24 Balbach Smelting and Refining Co., Newark, N.J 30, 40 Balmoral, South Africa 17 Barite. Cobalt 26» Barlow, — 22 Barth, — 116 and n Barton and McGhie 54, 55 Bastnaes, Sweden 3 Basalt. Bohemia 6, 7 Saxony 6, 7 Basilius Valentinus 70 Basse and Selve 53 Bastin, Edson S 27 Baumhauer 63n Bavaria. Cobalt ore production (1884-85) 9 Beaver mine 24 Beck, — . Ref 17, 22, 27 and n Becker, — 100 and n Beeket, F. M 105, 114 Belgian Congo 1 Becquerel, — 59 Beltzer, — 48, 49, 77 and n Bernard, — 57 Berndorfer Manufacturing Co 59 Berthelot, — 70 Berthier, — 63» Belynsky, — 118 Bhangahr, India 17 Bieber, Hesse 3, 4, 5 Bimbowrie, South Australia 16 Binary alloys of cobalt 89-122 Cobalt and aluminium 89 table showing effect of additions of cobalt to aluminium 90 Cobalt and antimony 91 Cobalt and arsenic 93 123 124 Bureau of Mines No. 4 PAGE Binary alloys of cobalt — Continued. Cobalt and bismuth 93 Cobalt and boron 95 Cobalt and cadmium 95 Cobalt and carbon 95 Cobalt and chromium 98-100 patents 99 special alloys 98-100 Cobalt and copper 102 Cobalt and gold '. 102 Cobalt and iron 104 Cobalt, effect of, on steel 105 Cobalt and lead 106 Cobalt and magnesium 106 Cobalt, effect of on steel 106 Cobalt and manganese 108 Cobalt and molybdenum 108 Cobalt nickel alloys 108 patents 110 Cobalt-nickel-copper alloys 110 Cobalt and phosphorus .....* 112 Cobalt and selenium 112 Cobalt and silicon 112 Cobalt and sulphur 114 Cobalt and thallium 114 Cobalt and tin 116 Cobalt and tungsten 118 Cobalt and zinc 118 Cobalt and zirconium 118 Ternary alloys of cobalt 119 Birmingham, Eng. Cobalt ore shipments from Ontario to 30 Bef 47 Bismuth. Cobalt and, binary alloys 93 Germany and Austria 6-8 Bismuthinite. Bohemia 6 Saxony 7 Bismuth ochre. Bohemia 6 Bismutosmalite. Composition and occurrences 4 B.ielke mine, Nordmark, Sweden 2 Blackbird, Lemhi eo., Idaho. Cobalt-nickel ore occurrences 18 Bef 3 Blake, — 104 Bloeh, — 112 Blue celeste 85 Boecker, — • 95 and n Boleo, Lower California 20 Borchers, — 57, 104, 110 Borchers and Warlimont 45 Bornemann, — 91, 106, 118 Bornite 25 Boron. Cobalt and, binary alloys 95 Botallack mine, near St. Just, Cornwall 2, 3 Bounties. Paid under " Metal Befining Bounty Act of Ontario " (1907) 43 Bowler, — ■ 62n Brandt,. — 70 Breithauptite 26 Bridges, — 40w Broken Hill mines, New South Wales . . 3 Browne, — ■ . . . .106, 114 and n., 118 and n. Biicholz 56 PAGE Buffalo mill 66 Buffalo mine 24, 66, 67 Buffalo Mines, Ltd 65 Burlet, — 59 Burrows, A. G. Analysis by 18 Cadmium. Cobalt and, binary alloys 95 Caleite. Cobalt, deposition 27 Caldera, Chile 20 Calido, nickel-chromium alloy 100 Calorite 99, 100 Campbell, Dr. William 122 Campbell, — . Notes by, cobalt-silver ores 27 Campbell and Deyall 42 Campbellf ord 39 Canadian Copper Co. Operations of 40-42 Production of smelter (1906-13) ... 42 Befs 17,19,35 Treatment of ores 40, 41 Canadian gold fields 38 Canadian Northern Railway 42 Canadian Pacific Railway 22, 42 Canadian Smelting and Refining Co., Ltd. Bounties paid to 43 Operations of 42 Canton, China. Smalt manufacture at 62 Capelle, — 56 Capelton, Que 41 Carbon. Cobalt and, binary alloys 95 Careis, — 56, 64n Carnott, — 50 Carrollite. Description, composition and occur- rences 5 Casey tp 28 Ceramic industries. Demand for high-grade cobalt oxide in 31,85 Cerro de Cacheuta, Chile 5 Cerro de Pamantina, Argentina 20 Chalanches, Dauphine, France. Deposits of : notes by Rickard .... 11 Chalcopyrite 25 Chanaiail, Chile 20 Chesneau, — 58 Chile. Nickel and cobalt occurrences 20 Production (1903) 20 Quantity mined (1844-1905) 20 China. Method of manufacturing smalt in. 62, 63 Chloanthite. Alsace 8 Bohemia 6 Saxony 7 Styria 8 Symbol 25 Christofle works, St. Denis, Prance .... 33 Chromel, nickel-chromium alloy 100 Chromium. Cobalt and, binary alloy 98-100 1918 Index 125 PAGE Chromium cobalt alloys. Equilibrium diagram ' 97 Churchill co., Nevada 3 Cito, — 52 and n Clark, — 17, 51 Clevenger, — 68 Cobalt. Chemistry of •..'... 70-83 electrolytic determination of cobalt . and nickel Vo-83 quantitative determination of cobalt and nickel I .... 74, 75 reactions of cobalt salts 70-74 Compounds of 70 Derivation of term 70 Effect of, on steel 105 Elements in ores 31 Uses of 84-88 Cobalt, Ontario (town). Index map showing mining properties at"' facing 28 . Refs 2, 3, 28, 42, 60, 66 Cobalt alloy steel. United States tariff 44 Cobalt-aluminium alloys 89 Equilibrium diagram ' 90 Cobalt-antimony alloys 91 Equilibrium diagram 92 Cobalt-arsenic alloys 93 Equilibrium diagram 94 Cobalt-bismuth alloys 93 Equilibrium diagram 94 Cobalt bloom. See Erythrite. Cobalt-boron alloys 95 Cobalt blue (cobalt ultramarine, King's blue, Thenard's blue, azure blue) . .'] 85 Cobalt bronze 85 Cobalt brown 86 Cobalt-cadmium alloys 95 Cobalt-carbon alloys 95 Equilibrium diagram 96 Cobalt Central 23 Cobalt-chromium alloys 86, 87, 98-100 Equilibrium diagram 97 Cobalt compounds. As colouring agents 84 Brands of, with their cobalt content. 84 Cobalt-copper alloys 102 Equilibrium diagram 101 Cobalt glance. See Cobaltite. Cobalt-gold alloys . 102 Equilibrium diagram 103 Cobalt green or Rinmann's green .... 85 Cobalt-iron alloys 104 Equilibrium diagram 109 Cobaltite (Cobalt glance). Argentina 20 Cobalt 25 Chile : 20 Description, composition and occur- rences 2 Mexico 19 Symbol '. 25 Refs 12,13 Cobalt-lead alloys. Equilibrium, diagram 103 Cobalt-magnesium alloys 106 PAGE Cobalt-manganese alloys 108 Equilibrium diagram 107 Cobalt metal. Chemistry of 70 Determination of cobalt and nickel in 80,81 Preparation of 63, 64 Price , 31 Cobalt minerals. Africa 16,17 Argentina 20, 21 Chile 20 China 22 Composition and occurrences .... 2-6, 1-30 Prance, deposits of the Chalanches 11, 12 Germany and Austria 6-8 Great Britain 21 India 17 Italy 14 Mexico 19,20 New Caledonia 14-16 New South "Wales 16 Norway 12,13 Ontario 22-30 Peru 20 Russia 21 South Australia 16 Spain 21 Sweden 13, 14 - Switzerland 14 United States 17-19 World's principal deposits 1, 6-30 Cobalt-molybdenum alloys 108 Equilibrium diagram 107 Cobalt, nickel and. Assay of ores and speiss 82 Dry assay for 82 Electrolytic determination of, in oxidized ores 75-77 Modified method 83 Progressive metallurgy of, and nickel t 67-69 Quantitative determination of, in oxidized ores 74, 75 Separation of zinc from 80 Separation by nitroso-j8-naphthol. . . 79 Separation by potassium nitrite .... 79 Cobalt-nickel ailoys 108-110 Equilibrium diagram 109 Cobalt-nickel-copper alloys 110 Cobalt ochre. See Erythrites. Cobaltomenite. Composition and occurrences 5 Cobalt oxide. Classification illustrating metallurgy cal treatment of cobalt ores 32 Decomposition of arsenical and sul- phide ores. in blast furnaces 32, 33 by wet processes :. . . 33, 34 by dry processes ,•...>.>.-::. 34 Decomposition of oxidized- ore's .by wet and dry processes :>.... . 34 Decomposition of silicates ;;j -.•• Demand for, in ceramic industries if. 1 31 Extraction of .••. . ;^;>iti