(Totne 11 XHnivetstt^ Xibrari? OF THE IRew ^ovk State College of Hgriculture Y^.cy.A.'2L.'a.S»..«L :g.^xjL.li, Cornell University Library The original of tiiis book is in tine Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924003613597 How TO Wire Buildings : A MANUAL OF THE ART OF INTERIOR WIRING, AUGUSTUS NOLL. E. E. Member Amer, Inat, of Elec, Kngine&ra. WITH MANY ILLUSTRATIONS. FOURTH EDITION. NEW YORK : D. VAN NOSTRAND COMPANY, 23 Murray and 27 Warren Streets. 1 906. Copyllght, 1898 ^ Ohableb C. Sbellby New York. PREFACE. It would be impossible to exaggerate the importance of good wiring as an element in the prosperity and permanence of the various electrical industries ; and the writer of the present modest volume believes that his efforts to explain the true principles of good wiring and to point out the best methods will be welcomed cordially by electrical engineers, contractors^ wiremen and the public generally. The idea followed in inditing these pages has been to draw upon personal experiences ranging over a great many years, and to set forth in plain, simple language the things that must be done and the things that must be avoided. Every part of the subject is treated in such a manner that beginners, wiremen and others interested in the practical branches of the art of interior wiring can, with a little attention, understand readily why certain practices are preferable to others, and how a piece of work can be rendered safe and satisfactory. It is believed that practical advice from one who has himself tested by actual work and observation the value of every rule and IT PEBFACB. suggestion here offered, will be very helpful. While much may seem novel, no statement is made that practice does not confirm, and no method is recommended that experience and common sense do not approve. There is as far as possible all avoidance of abstruse technicalities in the descriptions, and the divisions have been made with a view to an easier comprehension of the different parts of the subject. A special series of draw- ings has been made for the book which will be appreciated, the author thinks, in several quarters ; and many of which have long been needed. It is hoped that a perusal of this book may lead many workmen forward to the study of other books that they have hitherto found too technical, so that they will then be able to see how close is the relation between good work and sound theory. All that the author asks credit for is an earnest desire, of which this little book is the ex- pression, for the perfection of an art to whose improvement he has devoted all his time and thought. AUGUSTUS NOLL. New YoEK City, June, 1893. CONTENTS. Chap. PAoa I. Intkoduction, .... 3 n. GbNKKAL CON8tDBBATION8, 5 m. Location of Conductobb, 8 IV, Division op Cibcuits and Distbi- BUTION OF CtrBBENT, . 15 V. Loss of Elbctbical Energy in Conductors, .... 24 VI. Plans, 30 Vll. Conduit "Wiring, .... 33 Vlll. SwiTCHBOAEDS, .... 49 IX. Appliances and Connections, 51 X. CoNVEBTER Work, 53 XL Oteehead Wiring, 63 XII. Fuse Wire, 66 XIII. Insulation, 70 XTV. Electrolysis, .... 16 XV. Adverse Wiring Conditions, 80 XVI. Theatre and Stage Lighting, 85 XVII. Plans of Distribution, 95 XVIII. Distribution of Light, 113 "Vl CONTENTS. , PAOB Chap. XIX. Distribution of Laboe and Hints TO Foremen, . . . . 121 " XX. Preliminary TO Rules, Electrical Data, etc., . . . .125 " XXI. Rules for Ascertaining Required Sizes of Wire, . , . .135 " XXII. Energy — Power, .... 140 " XXIII. Dynamos and Motors, . . . 14S " XXIV. Pulleys, ..... 150 " XXV. Belting, . . , . . 153 " XXVI. Engines, . . . . .155 " XXVII. Conclusion, ..... 158 HOW TO WIRE BUILDINGS. CHAPTER I. Introdttctioit. 1. In the science of electricity the question of "wiring" is hardly considered, but in the appli- cation of electricity from a practical and commer- cial standpoint it is one of the most important and difficult factors. It embraces nearly every branch of what is termed "construction work." The student in electricity may have sufficiently mas- tered the theory of electrical currents, together with a knowledge of the different definitions and terms, to an extent that will enable him to "lay-out" wiring, on paper, in the form of a plan, showing , the different circuits, sizes of wires, etc. ; and while his work may be all that is desired in the shape of a plan, it will very often, even while the wires are being installed, fail of its purpose, owing to the conditions which exist in the building and which were not considered or known at the time of making the plan. The mere electrical student cannot thor- 4 HOW TO WIRE BUILDINGS. ougMy understand the "'art of wiring," because its essential features are purely practical, and can only be acquired by experience and strict observation. 2. On tlie other hand, the practical wireman or beginner will make more rapid advancement if he will confine his studies to a general knowledge of electricity, sufficient to enable him to trace the direction of the current in dynamos, motors and appurtenances, and also in the wires, rather than fill his mind with all the different theories re- garding magnetism and electricity, which will only tend to confuse him and make the different methods and systems of wiring appear more diffi- cult and complex. When once the practical branch of wiring is sufficiently mastered, then will he be enabled to understand theory more easily, and he can gradually acquire a knowledge of the various terms, and of their relation to each other. 3. I have in these pages endeavored to explain, and illustrate, the more important features con- tinually encountered in practical wiring, in as simple a manner as possible, eliminating all tech- nicalities, so that this book may prove of interest, not only to the student, but also to the workman, in the "art of wiring" as practically applied in electric lighting and kindred purposes. HOW TO WIRE BUILDINGS. CHAPTER II. Q-ENERAL Considerations. 4. Electrical "construction work" covers snch avast field, that, not to make the work too lengthy, nor to exceed our proper limits, we will only treat of that portion which relates to the "wiring" of buildings, and such other branches incidental thereto, for electric lighting. It is, in this branch of the work, that the conditions are not fixed, and that those having charge of the work must depend largely on their own knowledge, judgment and ingenuity. There may be, for example, a change in the location or number of lamps ; change in location of dynamo (in the case of an isolated plant), and numerous other changes which are liable to occur, and for which no provision had been made, when the work was originally "laid out." 5. Ordinarily, the foreman in charge should be competent: To draw a plan of each floor to be lighted ; to understand and familiarize himself with the physical and other conditions, and from this data, proceed (leaving nothing to chance) to complete the plan of the wiring work and locate 6 HOW TO WIKE BUILDINGS. the cut-outs and. switclies; locate the wires, and decide on the method of distribution, and locate the feeding points between the Feeders, Mains, and Lamp Circuits; to decide on the most satis- factory percentage of loss of energy to be allowed in the different portions of the wiring system, so that the Difference of Potential, or pressure at the lamps, will practically be equal throughout the building. 6. The foreman must also be able to compute, according to the per cent, of loss, the cross-section or size of wire necessary for use in the different parts of the wiring system ; to determine the most satisfactory kind and length of fixture, and, when the wiring work is completed; to set up and run (in the case of an isolated plant) the dynamo, and connect same, with the wiring and the instruments usually provided; to compute the width of belt necessary and also the diameter and face of driving pulley if belted to a pulley on shafting, and in case of necessity run an engine ; and, finally, to locate and repair all defects in the wiring, and also slight defects in the dynamo, etc. 7. These_items form the necessary qualifications to ensure satisfactory and lasting results. The suc- cessful operation of the plant depends, to the g^^eat- est extent, on the manner in which the wiring was HOW TO WIRE BtrtLDINGS. 7 "laid out," and electric lighting companies can trace the greatest part of the dissatisfaction on the part of their customers to the defective manner in which the wiring work was installed. HOW TO 'WIRE BUILDINGS. CHAPTER III. Location of Conduotobs. 8. It is sometimes the case in installing wires in buildings that, although the best grade of materi- als, of the several kinds usually employed for the work, was used, the results have been unsatisfac- tory ; the workmanship and appearance may have been all that could be desired, and yet in a short time after the current has been in use the work breaks down, and short circuits, grounds, leaks, etc., are of common occurrence. The fault is usu- ally due to the location of the wires. 9. The following adverse conditions should be avoided as much as possible, and where it is im- possible to do so, proper safeguards, according to the condition, must be provided : Excessive moist- ure, atmospheric changes, extreme variations of temperature, extremely high temperature, gases, acids, lye, lime, cement, etc., and last, but one of the most important conditions, mechanical inter- ference. 10. In dealing with the first class of conditions the best plan, of course, is to shun dangerous HOW TO "WIRE BTJILDINGS. 9 places, but the location of the lamps may make it impossible. G^enerally, the best grade of materials and superior workmanship will lessen the chances of trouble, and with the high grade materials, as now manufactured, very little trouble should be experienced. 11. By the use of conduits (see chapter on con- duits) and high grade moisture-proof wire, pro- viding a separate conduit for each wire, the results have been most satisfactory. Special care should be taken to have the joints, on both the wire and conduits, water-tight, and equally as well insu- lated as the remainder of the wire and tube form- ing the circuit. The cut-outs and switches should be grouped and located in places free from the deleterious conditions above noted. 12. The lamps, sockets and fixtures should be designed with a view to protecting the electrical connections contained therein. Keyless sockets should be used, and the lamps should be controlled by switches. The lamp should be provided with an extra safeguard, arranged to exclude moisture and gas. The design of these is generally similar to that of a fruit jar, or bulb of thick glass her- metically sealed by means of rubber bushings and metallic cover. If the style of work is what is 10 HOW TO WIRE BUILDINGS. known as "open" or "exposed" work, the use of conduits, in many cases, will be unnecessary, but care must be taken to keep the conductors free from contact with the building, which can usually be accomplished by the use of suitable insulators. 13. In dealing with conditions that come under the head of mechanical interference, care must be taken to locate the conductors and all appurte- nances used in the wiring work in such places that while they are of easy access to persons in charge, they are still inaccessible to inquisitive, unin- formed and malicious persons. 14. When installing wires in a building in the course of erection, be careful to isolate and prevent contact with the work of other mechanics as much as possible. As the building is in a rough state, the wires must be handled with care to prevent abrasions in the insulation. The nature of the material forming the insulation will not admit of rough treatment, such as dragging along the rough floors, or across piles of brick and mortar, etc. In short, the wires should be so treated that the insulation covering them will not be bruised, cut or perforated in the slightest degree. In an otherwise perfect insulation the most minute dis- arrangement of its parts will often impair its use- HOW TO WIBE BUILDINGS. 11 fulness and permanence, and while, in some cases, the defect will at once become evident, still, in other instances, the fault may not appear until after the work has been in use for some time, when remedying the defect will cause expense and ex- treme annoyance, and will necessitate the cutting of the plaster on the side walls or ceilings. 15. The destruction of the insulation, due either to natural deterioration, or other causes, is the greatest source of trouble in electric lighting (see chapter on electrolysis). Hence the use of inferior insulated wires is always false economy. 16. Keep the work clear of and at some dis- tance from places where exposed wood-work is to be fastened, such as the trim of doors, windows, chair-rails, picture mouldings, base-boards, etc., as these places will be plastered, and should the Avires or conduits be located at these particular points, their liability to being cut by nails is very probable. 17. "When wires are placed under the floors or between partitions, they should be separated from each other and fastened beyond the reach of the floor nails or lath nails. Inaccessibility of the conductors should be avoided as much as possible, and concealment of same should only be resorted to where definite channels, such as conduits, have 12 HOW TO "WIRE BTTILDINGS. been provided. Do not sacrifice necessary safe- guards for a neat appearance, and do not "fish." electric light conductors, in the same manner as burglar alarm, annunciator, electric bell and such like conductors usually are. In the latter cases the wires are "fished" or threaded here, there and everywhere, so that they may be hidden from sight, but in the case of lighting circuits, no con- ductors should be inserted in a channel unless the exact condition of same is known. In this case you are dealing with horse-power, and nothing must be left to chance. Wires installed in build- ings must not be treated according to the apparent conditions. In every case a personal inspection by one experienced in this branch of the work is the only safe method. 18. Marble and tiled floors, etc;, should be avoided as a place to locate wires whether con- duits are used or not. In cleaning such floors, sul- phuric acid is made use of; and materials of this nature absorb moisture, which will, in addition to the action of the acid, create another source of trouble. Regarding moisture and like conditions, no building for electric lighting purposes can be assumed to be dry. While it may have been dry at the time of installing the wires, the probability of this condition being changed is so great that as HOW TO WIBE BUILDINGS. 13 a safe rule it should be treated as damp and the corresponding grade of material used as though it were continually damp or wet, because the water- pipes may leak or burst, or the bath-tub or basins may overflow. 19. When wires are encased in wood mouldings, the latter should consist of a grooved back board and a tight fitting cover, and in stores and similar places the ceilings should be kept clear of same as much as possible. A separate groove should be provided for each wire, and in no case should wires of the same or different polarity, forming different circuits, be placed in the same groove. That style of wiring should never be made use of in places where adverse conditions exist. 20. In hotels, office buildings, residences, etc., locate all the appliances, main and feeding Unes, in hallways or closets, so as not to have to enter rooms. The annoyance of interference, both to the inmates and workmen, may thus be obviated while the work is being installed. It will also obviate annoyance in the future, when repairs, renewals or alterations • may be" necessary. In workshops, fac- tories, etc., the wires are usually held to the ceil- ing by means of cleats, or fastened to porcelain knobs. The wires should always be located in 14 HOW TO WIRE BUILDINGS. sucli places on the ceiling as are clear of shafting, belts, etc., and where the work can proceed with- out interruption either to the wiremen or the hands -and machinery employed on the premises. HOW TO WIRE BUILDINGS. 15 CHAPTER IV. Division of Circuits and Distribution of Cur- rent. 21. Wlien the building has been inspected and the various conditions in the different parts have been noted, the question of distributing the cur- rent then demands attention. The most impor- tant considerations are the equalization of pressure throughout the different lamp circuits, and to di- vide the circuits according to the manner in which the lamps will be used. In a building where the wires are to be concealed (new structure) the best mode of procedure is to locate the various closets or boxes for the reception of the cut-outs and switches. The location is governed by the number of lights, and size and shape of the building. Gen- erally from four to eight lamp circuits are carried to each box. The box should be, as nearly as possi- ble, in the centre of the space, the lamps in which are supplied vsdth current by the circuits center- ing at this box. After locating the box and divid- ing the lights into circuits, the next step is to de- cide upon the method of dividing and connecting 16 HOW TO WIRE BXJILDIIS-GS. the main and feeder wires. The number of mains and feeders depends upon the size of the building and number of lights. Locating the connecting points between the mains and feeders depends upon the location and number of lights at each box or ramifying point, the distance between the various feeding points and the use of the lights. That is to say, in one part of the structure the lamps may be used continuously, and in another part only a few out of a great many may be used at any one time. The building should be cut up or divided into sections. Either each floor or each side of the building should comprise a separate circuit, accord- ing to the size of the building (see chapter on ex- planation of distribution). If divided perpendic- ularly, one or more mains feeders are provided, ex- tending from the main switchboard in the dynamo- room to the central point between the feeding cr connecting points on the line of the mains. The mains are usually run from the top to the lowest floor, and at each floor connections are made to wires which carry the current to the different lamp circuits. These floor mains connect to one or two cut-out boxes. If they are located somewhat closely together, then only one set of main wires are re- quired; but should the distance between them be great, the floor main must extend to a point mid- HOW TO WIRE BUILDINGS. 17 way between them, and again be divided, so that a branch from each will connect with the lamp cir- cuit independent of the other. Should the structure be composed of numerous floors, it will be the best plan, instead of connect- ing the main feeder from the dynamo-room to the mains in the central point, to provide a set of sub- feeders starting and connecting with the main feeders at its terminals, which should extend both ways and connect with the vertical mains at a point about one-quarter of the whole distance from the end. The idea of feeding in this manner is to equalize the lighting ; that is, to balance the elec- trical pressure and the number of lamps in use, so that the variations constantly occurring will not affect the pressure to an extent where the life of the lamps will be shortened. 22. The various systems of feeding all tend to this, as is shown in the plans (see chapter on same). From these it will be seen that the circuits are con- stantly being divided into smaller sections, so that the electrical pressure is practically the same throughout, and that each branch is, to a certain extent (electrically), independent of the others. When "laying out" the feeding lines, not only should the work be done with a view to equalizing the pressure on the wire with the full load on, but 18 HOW TO WIRE BUILDINGS. also for periods when only a few lamps are in use on any one branch, while in still another all the lamps were in use, so that the variation of pressure on the conductors connecting with the few lights will be reduced to a minimum. To accomplish this, it is at times necessary to install two or more sets of feeders, connected at the same main con- ductors, but at different locations. Again, in other instances, such as a large isolated plant, or where the lighting covers a large area, it is necessary, in order to equalize the electrical pressure at the lamps, to provide and connect in the main feeder circuits regulating devices for controlling the pres- sure. 23. In a plant where the loss of electrical energy in the conductors has been computed at a high rate, the pressure at the lamp will be at the rated amount only when all the lamps are in use; and, should only one-half be in use on any one section, the percentage of loss in that section will be only one-half of that in which all the lamps are in use. Consequently, the pressure on the wires in the sec- tion where only one-half are used will be greater than that at which it was rated, and the result would be excessive breakage of lamps. To overcome this defect is the function of the pressure equalizer. It may not be amiss to here HOW TO WIRE BUILDIHTGS. 19 explain wh.at work the equalizer performs and the diiference between it and a pressure regulator. 24. A PRESSURE REGULATOR generally consists of a cOil or numerous coils connected in the field or magnetic circuit and is usually (at the present time) controlled automatically, although regulat- ing instruments are constructed which can be gov- erned by hand. The coils are placed directly in the magnets, as in a compound wound machine, or by the use of magnets, all or any part of the coils can be thrown in or out of the field circuit. As the lamps are connected or disconnected on the various circuits, so will the strength of the pressure in- crease or decrease. As the pressure increases, the coil or coils are thrown in circuit, and, according to their resistance, the pressure is decreased until it is at its normal strength. The pressure is kept at a constant strength at the dynamo brushes. Should there be two or more independent sets of feeders carrying current to different parts of tha structure, and on one set all the lamps be in use, the pressure at the lamps in this section would be normal; but if on another only a few out of a large number of lamps were in use, the pressure would be greater than that at which it was rated. The pressure required for the lamps, plus the per- centage of loss in the conductors (assuming no losa 20 HOW TO WIRE BUILDINGS. on the line witli only a few lamps in use), would equal the pressure at these particular lamps, and if the percentage of loss was computed at 10 per cent., then this amount would represent the in- creased pressure. To overcome this and equalize the pressure on this particular line without affect- ing the pressure on the other circuits, the equal- izer is used. It consists of a coil or numerous coils, divided in sections and connected to plates fastened to a slab of slate known as the equalizer face board. The coils are thrown in or out of the feeder circuit by means of a movable connecting plate fastened to a handle. In the case of a pres- sure regulator, the diameter of the wires is small, as they only carry the amount of current carried by the magnet wires, but the equalizer being con- nected directly in the circuit, it must have sufficient carrying capacity to carry the full amount of the current necessary, according to the number of lamps on the circuit, without heating. The size and length of the wire forming the coils depend upon the number of lamps and the percentage of loss allowed in the conductor. Where several sets of feeders are used, each set should be provided with an equalizer. The equalizer is connected on one side of the circuit only, in a similar manner to a one-pole switch. Throwing the coils in or out of HOW TO WIEE BUILDINGS. 31 the circuit is governed by the indications, as shown on the scale of the pressure indicators, which are provided and. set in a place near the equalizer face board. The indicator is connected in the circuit by a set of pressure wires which connect with the circuit at the center of distribution, and as the pressure varies at that point, the amount of varia- tion will be indicated by the needle as it travels across the scale of the indicator, so that should the instrument indicate excessive pressure at the cen- ter of distribution, the current can be brought to normal strength by connecting or throwing in the circuit sufficient coils, the combined resistance of which will decrease the pressure to an extent where it will be equal to that required by the lamps to keep them up to their rated candle-power. 25. To return to the subject of distribution again. The number of circuits should be as many as prac- ticable ; the greater the number, the less the vari- ation that can ensue. The system, as explained, is known as the "panel" or "grouping" system, and is princi- pally used in new structures, office buildings, hotels and such structures. In factories, stores, etc., the method of distributing the current in the main and feeders is the same, but the lamp circuit wires, instead of being grouped, are con- 22 HOW TO WIKE BUILDISraS. nected at the nearest point with a ceiling or floor main which extends' through the whole length of the building. The lamp circuits terminate in a. cut-out which is connected to the mains. The wires are either exposed or covered by grooved wood mouldings. In all structures where the con- ditions are such that all the lamps on certain cir- cuits are used at a given time, it is preferable ta connect them to a special, independent feeder, so that the pressure on the circuits connected to the lamps used at intervals can be more nicely regu- lated. The lamps that are usually turned on and off at stated times, or which are only used on special occasions, are generally the entrances, hall, stair- ways, reading and waiting rooms, etc. 26. In all wiring installations the public lights should form a separate circuit. The public lights are generally those in public parts of the building, and also generally include the engine-room, cellar, etc. All residences, hospitals, etc., should be pro- vided with a night circuit, having one or more lights in the hallway on each floor, and connected in such a manner that they can be connected or disconnected from one or more places, and can also be connected to the burglar alarm and light auto- HOW TO "WIRE BUILDINGS. 23 matioally in a time of danger. This circuit is a ^reat accommodation in case of sickness, sudden alarm, etc. 24 HOW TO WIRE BUILDINGS. CHAPTER V. Loss OF Eleoteical Ettekgt in Condtjctoks. 37. The expression "percentage of loss," when used in connection with electric lighting, signifies the amount of electrical energy expended in the conductors and is due to their resistance. The rate is governed by the local conditions, but, usju- ally, wiring connected to mains from central sta- tions is figured on a basis of two per cent, loss, and wiring for isolated plants at five per cent. loss. To a certain extent, it is governed by financial con- ditions, that is, the percentage of loss is increased in cases where fuel is cheap or when water-power is used. As a general rule for ordinary isolated plants it may be stated thus: Decrease the loss and the cost of maintenance is lessened, but de- crease the percentage of loss and the first cost is increased. It is preferable to slightly increase the first cost by wiring at a low rate of loss because the decreased cost of maintenance will more than offset the difference in first cost in generating the cur- rent by the saving in fuel. The liability to exces- HOW TO WIRE BUILDINGS. 25 sive lamp breakage is also obviated when the per- centage of loss in the conductor is low. 28. The first cost, assuming the boiler, engine, etc., to be already installed, consists of the gener- ating apparatus and its appurtenances, wire, ap- pliances, fixtures, lamps and cost of labor for installing same. With proper care, the generating apparatus, its appurtenances, wire appliances and fixtures, will not depreciate to any considerable extent. Therefore, the cost of maintenance con- sists chiefly in the amount of fuel, necessary for generating current and the renewal of lamps. The first item is governed by the amount of cur- rent required to maintain the rated candle-power in each lamp. (See formula electrical energy.) The renewal of lamps depends largely on the breakage due to the action of excessive current. When the pressure is normal, the action of the current in passing through the carbon is such that the carbon is gradually decomposed and disrupted to an extent that finally the carbon breaks. Under ordinary normal conditions the lamp will give con- tinual service for from 600 to 1,500 hours. This is termed "the life of the lamp," but should the elec- trical pressure vary so that at certain times it is greater than the strength required, the carbon will 36 HOW TO WIRE BUILDINGS. \)e overtaxed ; the strain will be too great, the dis- ruptive action will be increased and the carbon will become defective and weak, and usually in a short time it will break. The amount of coal consumed is governed by the amount of electrical energy generated in the dynamo, and if ten per cent, of the electrical energy is required to overcome the l-esistance in the conductors, then practically ten per cent, of the total amount of fuel used is the ■cost of carrying the current from the dynamo to the lamps. From this it will easily be seen that the question of percentage of loss in the conductors must be most carefully considered, not only from an electrical but also from a commercial stand- point. Another important consideration is to have the percentage of loss distributed properly in the different conductors forming the circuit. The most general and satisfactory method is, assuming the loss to be five per cent., to allow one-half per cent. in the lamp circuit, one per cent, in the floor mains, one and one-half per cent, in the vertical mains and two per cent, in the main feeders. While the term "percentage of loss" indicates a loss of energy between the dynamo and lamps, commercially it is considered as the cost of trans- mission, and, if intelligently considered, will not be treated as a waste of power, but as a legitimate HOW TO WIRE BUILDINGS. 27 item in tlie cost of lighting. No energy can be transferred without loss or cost. 29. To demonstrate the principle more clearly, assume a lamp located at a distance of 1,000 feet from the dynamo. The resistance of the lamp (the resistance of lamp is always figured at the time the lamp is hot, or at incandescence) is 90 ohms, and it requires, to bring same to its rated candle-power, a current of one-half ampere at 45 volts. "We will decide to lose ten per cent, of the electrical energy in the transmission of the current from the dy- namo to the lamp, in the conductors. If the difPer- ence of potential at the brushes of the dynamo = 45 volts, the difference of potential at the lamp would equal 45 volts — ten per cent, loss = 41.5 volts. But we wish to get a pressure of 45 volts at the lamp, which is necessary to bring the lamp to its rated candle-power. Therefore, 45 volts only represent 90 per cent, of the pressure. Thus 60 volts = the pressure at the dynamo brushes. This lamp hav- ing a resistance of 90 ohms; 2,000 feet of wire being required to connect same with the dy- namo ; ten per cent, being the loss expended in the conductors,- and 90 ohms representing 90 per cent, of the total resistance of the circuit, the 2,000 feet of wire must equal, in resistance, ten per cent. 28 HOW TO WIEB BUILDINGS. of the entire circuit, which is 10 ohms. Now, to find the electrical energy expended in the conduct- ors and lamp expressed in watts (see formula) : ^^^ = 0^/2 and Ox ^ = watts = j^ x 45 = 22j4 watts expended in lamp, and J4 X 5 = 2>^ watts expended in conductor. Or, O^ X R = watts. Therefore, .5 X .5 X 90 =: 22.5 watts expended in lamp, and .5X.5X10= 2.5 ". " "conductor. In both of the preceding instances it was shown that the lamp required one-half ampere at 45 volts ; consequently a greater pressure was required at the dynamo to allow for the "drop" in the con- ductors. In this last case it required 5 volts, making the difference in potential at the brushes of the dynamo 50 volts, the combined resistance of the lamp and conductors being 100 ohms. Con- sequently the current consumed on the entire cir- cuit = _^^ ^f ^ = ]/2 ampere. But this yi ampere 100 ohms is developed at a pressure of 50 volts. Therefore, it required more power in watts, as 50 volts X .5 HOW TO WIRE BUILDINGS. 29 ampere = 25 watts = tlie power required for lamp and conductor. From this it will be seen that the question of percentage of loss must be carefully considered, not only from a financial, but also from an electrical, standpoint. 30 HOW TO WIKE BUILDINGS. CHAPTER VI. Plans. 30. The plans generally used for showing elec- tric light wiring work are what is known as Floor and Elevation plans. The Floor plan represents everything as being flat, and on it are jnarked the outlets, showing the number of lamps to each, and whether from the side or the ceiling ; the size and location of the wires forming the lamp circuits and the lamps which are to be connected to each ; also the size, style and location of cut-outs and switches. The Elevation plan should show the number of sets of feeders and mains, the exact location of points of connection between the feeders and mains, and between the mains and sub-mains which con- nect with the lamp circuits either at the grouping point or where the cut-outs are located along the ■ceiling, as in factories or in general open work. The style, size and location of main cut-outs and switches should also be shown. In the ordinary two-wire system it is usual to show only one wire, it being understood in this case that the wires HOW TO WIKB BUILDINGS. 31 forming the other side of the circuit will run par- allel with the one shown on the plan, and that the cross-section is to be the same. 31. In formulating a plan of wiring it is best to be familiar with the nature of the structure, so that the wires may be fastened in places where the mechanical conditions are favorable. While the "runs" should be as straight and short as possible, still the drilling of walls and partitions must be considered. In some cases it is cheaper to lengthen the circuit; that is, run the wires at an angle to those already in place, so as to form a turn and run somewhat out of the way, or so as to obviate the necessity of cutting through a thick brick or stone wall ; or, in another instance, to have the wires free from the interference of steam pipes, leaks of pipes, etc. It is preferable to make an examination of the premises before laying out the work on the plan. The plan should be arranged to show all the different circuits and appliances as plainly as pos- sible. A good method is to designate all the different cut-outs and switches by a letter of the alphabet, and on a separate sheet or on the margin of the plan, refer to same. The quantity of each appli- 32 HOW TO WIRE BUILDINGS. ance, and the amount of each size of wire, will in tliis way be an easy matter to estimate. 32. When the work is completed, the plans, together with any alteration, either in the number or change in location of lights and change of loca- tion or size of wire, should be returned to the com- pany. A report on the changes, and by whose authority the same were made, should also be submitted. HOW TO WIEE BTJILBINGS. 33 CHAPTER VII. "CONDtriT WlBING." 33. When concealing wires, either by threading them between the partitions, or under the floors, or embedding them in the plaster, so that when covered they are totally inaccessible, the insulation is subject to deterioration and impairment due to various causes which may disarrange the lighting system of the light and cause failure or a fire. It is well known that the best insulated wires w^ill withstand the action of lime, cement, alkalies, etc., for only a short time. The insulation will then be useless for the purpose. The natural out- come is that the circuit must be rewired, which usually means but a choice of evUs. The plaster must either be cut, or the carpets, floor, etc., must be torn up to get at the wires. The wires can be run on the surface and covered with wood moulding, but this is not desirable in decorated places. These same conditions confront us when additions or alterations are necessary. Buildings wired for so-called "future use" prove, in the majority of cases where it is proposed to 34 HOW TO WIBB BUILDINGS. use the wiring a few years aiter, to be unfit to turn the current on, and the re-wiring generally costs more than the original work. Tinkering with the wires already installed would simply be false econ- omy. The materials used in electric lighting are affected by conditions which are not considered in gas lighting, but there is no reason why the work should not be equally as permanent and successful as good gas piping. This can only be accomplished by arranging all 'the conductors and appliances in such a manner that the whole wiring installation is accessible, but defacing the walls and ceiling i& objectionable and must not be attempted. 34. It is therefore necessary to locate the wires in places out of sight yet all accessible. To do this it is necessary to form channels in the walls and under the floors for the reception of the wires exclusively. The cheapest, safest and most prac tical method is to provide conduits and boxes for purposes, of branching and as receptacles for the cut-outs and switches. These boxes are also used for the purpose of withdrawing or inserting wires, and may be cohsidered as a hand-hole, similar to a manhole used for underground work. The conduits not only form an extra mechanical protection to the wires, bat also exclude those elements which generally render the insulation on. HOW TO WIRE BUILDINGS. 35 the wires worthless. Ordinarily it is impossible, except at a great expense, to change the system of lighting from the two to the three-wire system, or vice versa, or, from 100 to 50-volt lamps. The use of conduits admits of any practical change either in the system or in the number of lights. Buildings can be equipped with conduits (instead of wiring) for future use, and the insertion of wires, is unnecessary until the actual time of service, and at a very small increased cost. For electric lighting purposes, no wire should be inserted in undefined channels, such as between .floor and partition, because the conditions existing in the channel are unknown ; they may change at any, time, and the result is a matter of chance and peril. 35. The conduit should be constructed of such materials as will meet the requirements of the pur- pose, and the diameter of the bore should be ample for the conductor. They should be installed in a manner somewhat similar to that of wire. The most essential features to be considered are > the completeness of system as to points of accessibility and absolute continuity of the tubes or wire-ducts. The conduit system consists of joining together lengths of the tubes, using elbows where turns and bends are necessary. When the length or number 36 HOW TO WIRE BUILDINGS. of turns or bends in a circuit are such, that the in- sertion of the wire becomes difficult, angle or " fish- ing " boxes must be provided so that it will be an easy matter not only to insert, but to withdraw the conductor. Junction boxes, according to the direc- tion and number of branches, must also be pro- vided. The boxes act as a receptacle for the cut- outs, keeping them out of sight, and imparting a finished appearance to the work. The conduit must be continuous ; from outlet to outlet, from box to outlet, and from box to box. Care must be taken to have all joints, either at the coupling or the box, water-tight, and well insu- lated. The inner surface of the tube must be in alignment throughout ; that is, no shoulders or im- pediments should be created, so that the insertion of the wires can be done quickly and without trouble. In a system of conduits embracing all the favorable features, the insertion of wires in the conduits can be deferred until the building is act- ually completed. The cut-outs and switches can be inserted and connected at the same time. The metal parts will remain bright and clean, and the troubles usually encountered in new buildings, due to corrosive connections, are in this case obviated The insertion of drawing-in strings at the time of installing the tubes must not be relied upon. The HOW TO WIRE BUILDINGS. 37 o C5 38 HOW TO WIRE BUILDINGS. tube must be considered empty, and installed in such, a manner that should the drawing-in string break, the insertion of the wires can still be easily effected. Where the conditions are adverse to ordinary wiring, the use of conduits carefully installed will generally meet all the difficulties. 36. The conduits and boxes should be located in the halls or public parts of the building as much as possible, so that additions and renewals can be made without annoyance to the tenants. The bends and turns should occur as near the ends of the lines of conduit as possible, it being easier to insert wires, more perfect control being had over the fish wire. The conduits should be so arranged that a point of entrance is obtained at each outlet, as shown in Fig. 1, so that the work of insertion may be quick- ly accomplished. It also admits of alterations being made quickly. The system of distribution is similar to the ordi- nary methods of wiring. A recess in the wall should be provided for the reception of the main and feeder line conduits exclusively, provided with a detachable cover throughout ; or at a certain point on each of the different flows, exactly as shown in Fig. 2. In the figure showing tubes in recess A repre- HOW TO "WIEE BUHDINGS. 39 Fig. 2. — Condttit Wiring. 40 HOW TO WIKE BTTILDINOS. sents the main tube. / B represents the main floor cut-out, inserted in a floor main junction box, O represents the floor mains which connect with the lamp circuits. Usually the main wires are large, which make it advisable to have the cover of the recess detachable the whole length. The main wires can be so arranged that a pair are run from the dynamo switchboard direct to each floor, or the system of distribution can be so arranged that the wires can be looped in the conduit, from floor to floor, thus relieving the conduit of the strain due to the weight of heavy conduct- ors. The connections can be made as shown in Fig. 3. In Fig. 3, A represents main floor boxes, one on each floor, to which are connected the con- duits for the main wires. The wires as seen are cut at each floor, so that instead of starting at A^ and drawing the wires through the conduit to A^, it is only drawn from box to box, and the conductor is made continuous at the cut- out connection. Hence, if in the future it be- comes necessary to withdraw the wire from the conduit, between any of the floors, it can be quickly and easily effected. B represents the main feeder junction box with cut-out inserted, for means of connection between the feeder and main HOW TO WISE BUILDINGS. 41 Fig. 3. — Condxtit Work. 42 HOW TO WIEE BUILDINGS. wires. As this wire will generally have a large cross-section, it will be necessary to provide an angle-box at G (which is at the bend where the feeders assume a perpendicular position). The an- gle-box obviates the necessity of elbows, and at the same time performs the function of a "fishing box." The lamp circuits are divided in a similar man- ner to that made use of in ordinary wiring. All the •circuits are brought to a central or grouping point, and the conduits terminate at the box enclosing the cut-outs, as in the "Panel" or "Closet" method. Judgment must be exercised in dividing the circuits so that the run from outlet to outlet will not be too long or will not contain many turns or bends. 37. One of the most simple and satisfactory methods of floor wiring in conduiting, is shown in Fig. 4, which represents all the floor main lines of conduits located in the corridor, and at a point near the ceiling. A represents single branch junction boxes, fltted with a branch cut-out, one of each be- ing located opposite to the room, whose lamps it controls. The lamp circuit is connected with it and is looped from outlet to outlet as shown in Fig 5, keeping each room on one independent circuit. The mains for the section of rooms will be looped HOW TO WIRE BUILDINGS. 43 44 HOW TO WIEE BUILDINGS. ^/y/7///////////////////////Y///y//XA VTZTTTTTTTZTTTTTTTZTP'TTTTTTZ.' HOW TO WIRE BUILDINGS. 45 in a similar manner from A to A, so tliat provision is made for easy manipulation. B represents the main cut-out, and junction-box for the section tlirough which the floor main O connects with the section main ; D represents an angle-box, for use at the turn, and for making easy the insertion of the main wires in conduit C. E represents the main floor junction-box and cut-out. By the use of this method, the pressure on the wires can be equalized just as nicely as in the "Panel" system. This method tends to shorten the distances between feeding points, manipulation is easier, and while the cost of material is not increased, the amount of labor is considerably decreased. 38. When the lighting is for general illumina- tion purposes, that is, when the lamps are turned on or off at the socket, as in office buildings, etc., the lamp circuits can be installed in various man- ners, as shown in Figs. 6 and 7. The advantages obtained are, that should the wire in the cut-out (cut-out link) fuse, it would only disconnect a por- tion of lamps located in any one room. Also, it will sometimes save material and time, by shorten- ing the length of the circuits, and avoiding turns and bends. 39. The joints must receive the same care as the 46 HOW TO WIRE BUILDINGS. ■5T X GaaPlpe Toctit-oiif6esi\ otit/ils/Ioar^ X Z^fiaor Xj n Taeiuf-0ti/fit^\ ontkiafloor. fioorJ JancUonfi^ Fig. 6. — Conduit Work. HOW TO WIRE BUILDINGS. 47 [ 4 o o M P=4 ^^^^^^^i^^^^^^^^!^^^^^^^^^^ 48 HOW TO WIRE BUILDINGS. joints on the wire, and the conduits should be handled in a careful manner. In no case must a hole or break in the conduit be patched. Not only must the continuity of the conduit be maintained throughout, but care must be taken to maintain its circular form also. In concluding this chapter it may be stated in short, that the use of conduits afford the only safe, reliable, and permanent method of wiring for elec- tric lighting and kindred purposes. HOW TO WIRE BUILDINGS. 49 CHAPTER VIII. Switchboards. 40. It is preferable to make a plan, to scale, showing all tlie appliances it is intended to place on the switchboard before constructing it, so that suffici- ent space and insulation may be provided between conductors of different, or even of the same polarity. The appliances and conductors should be so ar- ranged that, whether for renewals or repairs, the different circuits can be disconnected without dis- turbing the remaining circuits, and without jarring or dislocating the board. The faceboard should be constructed of materials that are fire and moist- ure-proof, such as marble, slate, etc. Sufficient space should be allowed between the back of switchboard and the wall of the room for purposes of inspection, repairs, etc., and also that should the waM. be damp, the switchboard will be free from contact, and will not have water accumu- late on it. Theatrical and converter switchboards should be provided with a covering either in the form of a door, or a roll, similar to that of a roller- top on a desk. 50 HOW TO WIRE BUILDINGS. 41. All switches and cut-outs should be equipped with a suitable name-plate, designating the partic- ular circuit they control. The name-plate should either be fastened on, or directly under, the ap- pliance. In all switchboards, especially those used in theatres, the switches, cut-outs and other ap- pliances, such as regulators, etc., should be arranged so that manipulations are quick and easy. Usually the best plan is to place the switches in p^ope^ order or sequence, such as 1st, 2d, 3d floors, etc., or Parquet, Balcony, Gallery, etc., in theatres. 42. Dynamo switchboards should be so con- structed that all the instruments are in plain sight, and that the dynamo switches can be easily thrown in or out, and should be located as near to the machine as possible. The location of the switchboards should be such, that the plates or connecting parts on the appliances will not corrode or oxidize, due to the surrounding Conditions. HOW TO WIRE BUILDINGS. 51 CHAPTER IX. Appliances and Connections. 43. All connections, on appliances wliicli form a part of the circuit, should be kept clean and bright. The stationary connection should be securely fast- ened; the sliding or movable connections should have sufficient surface, and bearing tension; and all metal parts should have abundance of carrying capacity so that undue heating will be obviated. The connec- tions should be properly covered and protected. All bases should be of porcelain, slate or similar material, and all parts should be so arranged that access is easy. Switches should preferably be con- structed in such a manner that arcing or excessive sparking at the connections is impossible. 44. In joining or splicing wires, care should be taken to have the metal at the point clean where the splice is to be made. The connection must be firm and rigid, and thoroughly soldered and insu- lated. The splice or joint must be made in such manner that in swinging or bending the wire the solder will not crack or become loosened. In chap- ter Y was shown the relation of the resistance of 62 HOW TO WIBE BUILDINGS. the wire to the lamp circuit, and the amount of en- ergy expended in same, but it was assumed that the resistance was equally distributed along the line. Should the line or conductor contain an improperly made joint, that is, one that is loose or corroded, the resistance at that point might exceed the amount of resistance in all the rest of the line. The conse- quence would be an abnormal heating at the joint, which would gradually extend throughout the whole length of the circuit; the current required for the lamp would be consumed in generating 'heat, the candle-power of the lamps would decrease, etc. It is often the case that high grade wire is used, and still the insulation resistance may test low. Generally that is due to the careless manner in which the joint was insulated. The rule is to have the insulation at the joint or splice equal to that originally on the conductor. HOW TO WIEE BUILDINGS. 53 CHAPTER X. Converter Work. 45. The converter is practically an induction coil, in wMch high, voltage and a small amount of cur- rent are converted or transformed into low voltage and a large amount of current. The general method of constructing induction coils is : a spool having for its core a bundle of fine iron wires ; a few lay- ers of comparatively coarse wire are then wound on the spool, and the ends turned out so that con- nections with battery or source of current can be made, over the coarse wire. Thoroughly insulated from this are wound a large number of layers of very fine wire, each layer carefully insulated from the others. The coil nearest the core is the primary coil, and the outer, coil of fine wire, is the second- ary coil. When the primary coil is connected to a few cells of battery, and the coil is equipped with a rapid make and break device, a powerful electro- motive force is created in the secondary coil. The iron core is used for the purpose of increasing the lines of force that pass through the coils, and is composed of a number of fine wires, to avoid the 64 • HOW TO WIEE BTTILDINGS. waste or "Foucault" currents which would be created in a solid core, and which tends to make the coils act sluggishly. 46. In the case of the converter, the coils are constructed in a manner directly opposite to that of the ordinary induction coil. The converter primary consists of a small wire and many layers, and the secondary coil consists of a large wire with a few layers. The amount of current in amperes supplied to the primary coil is small, but the voltage is high, and the current in amperes created in the secondary coil, is large, but the voltage is low. The size of the coil governs the difference of potential and the current produced, or, in other words, the fewer the number of layers on the secondary, the greater the current in amperes, and lower the voltage. The converter as applied in practice, is one of the most important discoveries appertaining to the art of electric lighting, and is destined, at an early date, to play an even more important part than it does at present. It is therefore essential that wire- men should familiarize themselves with the work- ings and construction of the various types of con- verters. They are usually located on the roofs, or sides of houses, on poles, or in the vaults of struc- tures where the underground system is used. HOW TO WIRE BUILDINGS. 55 56 HOW TO WIRE BUILDINGS. When placed outside of a structure, a double pole switch and cut-out should be inserted in the line at the point of entrance to the building. When the converter is located in the vault or cellar, the pri- mary wires should be thoroughly insulated and protected from leaks, grounds, short circuits, and mechanical interference or dislocation, and at no point should the conductor, or the material sur- rounding it, touch the structure. The greatest care should be taken, at the point where the wires enter the building, to exclude gases, moisture, etc. The insulation directly on the conductor should be of the highest grade. The- conductor should be in- serted in a conduit composed of insulating mate- rial, and all should be inserted in a galvanized iron, or such like, pipe. The iron pipe should be fast- ened to, but kept free from, the building by the use of strong iron arms, having a band of insulating material between them and the iron pipe as showu in Fig. 1. The inner tube or insulating conduits acts as a protection against the abrasion of the cov- ering directly on the wire, and insulates it from the outer iron pipe. It also admits of more free- dom in handling the circuit. A separate conduit and pipe should be provided for each wire, and should extend to a box contain- ing the main cut-out and switch. This box should HOW TO WIRE BUILDINGS. 57 be fire-proof and water-tight, and should be out of contact with the walls of the structure. Sockets should be provided for the entrance of the pipes, so that the connection between them will be rigid and tight. The box should be of ample size, fitted with a cover or door, which should be kept locked, and fitted with a panel of glass, so that inspection, without exposure, is possible. It should be located as near the point of entrance, and in as dry a place as possible. The converter should also be located as near to the point of entrance as possible, and should be enclosed in a box, which should be constructed of fire-proof material. The box should be kept free from contact with the building, in a manner similar to the switch-box. It should completely enclose the converter. The roof of the box should extend some- what over the sides and act as a water shed, and ventilating holes should be cut in the sides. In short, all primary work, which is that part begin- ning at the point of entrance, up to and including the converters, must be kept free from contact with the walls or floors of the building. 47. The distribution of current is essentially the same as in low tension direct multiple arc systems, and the total loss in the wires must not exceed two per cent. The circuits can either be divided in S8 HOW TO WIRE BUILDINGS. HOW TO WIRE BUILDINGS. 59 accordance with the rated capacity of the converter (providing a separate one for each circuit,) or, the circuits can be brought to, and connected with omnibus wires in the usual manner, and also the secondary of each converter connected to the same, in a manner similar to the connection of dynamos in multiple as shown in Fig. 2. Where converters are to be connected to wiring on the three- wire sys- tem two converters are necessary. The primaries are connected in the usu?il manner, but the secondaries are connected in series. The two outer wires con- nect, one on each terminal, and the middle or neu- tral wires connect to the wire between the convert- ers as shown in Pigs. 3 and 4. Where the larger sized converters are used, they should be set on a platform, built up and insulated from the floor ; and the switchboard should be so arranged that the primary work is separated from the secoiidary work. It is preferable to- construct two switch- boards, the backs_ facing each other. In a large converter plant, and where the lighting is such that the greater portion of lamps are in use only at stated times, it is the most economical to arrange the wiring and converters in such manner that these particular lamp circuits, including the converters for same, are only connected to the pri- mary circuit at the time of use. The primary and 60 HOW TO WIEE BUILDINGS. 2S I hwi Ss Pi •1 1 * P$ P5 K >► fe V o NS o S( fV ^ <$ CO 1 6 ^ ^ I fe I HOW TO WIRE BUILDINGS. I 61 "— v» ^ ( ( li- !^ ( 1^ d \ f I b \) ) ) M"-* 1/— HI 1 •'g» J;— >: % >: H^ ,^' ^^ >: >: >: Ht > >' :-4^' 7T- Tt^ ,4^ V:^ V / y. y. Af- X \ (^ .'' S'^t^'s' X y H^. ■y X Fig. 1.— Distribution of Light. or finish, corresponding to the surroundings, -is made, the sfEect is very good. In the diagram, assuming the space to be lighted is 50 ft. x 50 ft. , HOiV TO WIRE BUILDINGS. 115 and th.e candle-power of the lamp is 16, to find the number of lamps necessary, 50x50 = 2500 ft -^ 100 = 25 — 16 candle-power lamps. Dividing the ceiling in squares of 100 ft. or 10 x 10 and placing a lamp in the centre of the square, each light will have the same amount of space to light, and the lamps will "be an equal distance from each other. If in the same space, it is intended to place two lamps in a cluster, to obtain an even diffusion it is 12' e: J2'S' J2 6" < J2'6' X Y / <• \ -. / A / x ? N f X Fig. 2. — Distribittion of Light. necessary to use 32 lamps instead of 25 as in the •first case. U6 HOW" TO AVIRE BUILDINGS. Fig. 3 shows a method of distributioli, each out- let having a cluster of four lamps instead of single, lamps. 16- S" f&'S" /0'S' > \ / \ / X / \ 06 / 5 y 5; X r \ A / \ \ / 5! V X /■ N / \ /' X X A y X * \ / X \ Fig. 3. — Distribution of Light. Dividing the lamps into clusters, requires more lamps for the same space, and the greater the number of lights at any one point, the more uneven, will the lighting effect be. 82. Lighting from the side wall is not as econom- ical as from the ceiling, and the results are limited. Ordinarily side lights are only used to equalize the diffusion of light, when the lighting from chande- HOW TO WIRE BUILDINGS. lit liers, or in, a small room, and where a fixture from the ceiling will impart a crowded appearance. For the same reason, it is undesirable to place two chandeliers in the same room. In still other in- stances the chandeliers would obstruct the view, and the lights would be in the line of sight. The best results, where reflectors are used, are obtai led by placing the bulb lengthwise, or parallel with the reflector ; and by placing the lamp near to the surface of the reflector, the reflecting power is in- creased. When placing shades or globes over the lamps, allowance must be made in the amount of light, as a large quantity is absorbed, according to the shape, color, and proximity to the lamp. The surrounding, or prevailing color, of the walls, etc. , must also be considered in the location and number of lamps. Where shadows are created, due to pilasters, etc. (where the light is evenly diffused there wiU be no shadows), to overcome the shadows, locate some lamps on the side of the pilaster, on which the shadow is thrown, or a circle of lights around the pilaster. This will remedy the defect. 83. Lighting by electricity, on account of the absence of extreme heat, admits more artistic display, than does any other artificial illumination. Lamps can be located in recesses in the walls and ceilings, exposing only the lower half of the lamp 118 HOW TO WIRE BUILDINGS. "bulb ; or, they may be concealed entirely and for their cover may have a finely finished piece of artistic glassware, etc. They can also be arranged to form geometrical figures, or placed in the centre of, or at the intersection of the figures forming the decorations. When placed in recesses and covered by glass, the distance between the lamp and glass cover should be such, that the. shape of the carbon or lamp is not visible on or through the glass. In lighting theatres, concert rooms, lecture halls and similar places, in which there is some Objective point, such as a stage or platform, the division, location and quantity of. light should be such, that the proper effect at the objective point is secured, and that the light does not strain the eyes of the audience, and that the line of vision is not ob- structed by light between the objective point, and the audience. The lights should be so arranged that there is nb'reflection in the eyes. They should be located at the back of, or considerably above, the "audience. When lighting show vrindows in stores, etc., locate the lamps as nearly as possible in the corner where the front intersects with the ceiling, pro- viding a tin shade or reflector having a white surface, and extending the same the entire length of the front, and placing the flat of the lamps HOW TO WIRE BUILDINGS. 119 parallel with the reflector, and quite close to it. The sidewalk should be darkened as much as possible to obtain good results. To illuminate stained and cathedral glass win- dows or ordinary-sized windows, form a reflector on each side of the window to be lighted, and place therein a sufficient number of lamps, so that a strong light will be obtained, and locate the same at a distance from the windows, so that the diffusion of light will be equal, and that the spots of light, or the carbons of the lamps, will not be discernible. Increase the dimensions of the win- dow, and the number of lamps and distance between same and the window, must be increased. 84. One of the most difficult problems, in the art of lighting is the illumination of large paintings, etc. In fact, each subject is a separate problem, and must be treated accordingly. The treatment changes according to the size, shape, prevailing colors, if covered with glass or not, and the sur- roundings. The usual method is to place the lamps in a reflector, which is as long as the width of the picture, the reflector is shaped according to the size of the picture and the number of lights and dis- tance between the reflector and picture to be lighted must be such that the light is evenly diffused over the whole surface, and -in such a manner that the 120 HOW TO WIRE BUILDINGS. picture can be viewed equally as well from either side, and so that the view will not be impaired by counter-reflection. If the painting is suspended from or fastened to the side wall, there should be no side lights located in its near vicinity; and if placed on a stand or easel in the pentre of the floor, care should be taken not to have, any lights at the back of the painting,, which tends to counteract the effeict when Tiewing the picture. Paintings placed in a wooden box and covered with gla,ss, are the most difiicult of all, as the sur- rounding objects will be reflected in the glass. To overcome this requires an abundance of light, and the best results can only be .decided by actual ex- periment;. It isimpossible to deflnerules governing all con- ditions of lighting. The object of this chapter has been, to describe, iB a .general way, the methods usually employed, and the amount of light neces- sary for general iUuminaition, and to suggest the method usually preferable in. special cases. The style and methods to be employed can only be decided by experience. HOW TO "WIRE BUILDINGS. 12] CHAPTER XIX. Distribution of Labor and Hints to Foremen. 85. The amount of labor is governed by most of the conditions, as stated in previous chapters, but it can be so divided and directed, that the best results will be obtained, from an executive and financial standpoint. Let us assume a case in which the plans have been drawn in the drafting-room of the electric lighting company, and -turned over to the foreman in charge, with instructions to install the work. Let us also assume (which is very often the case , that the draftsman had not seen the building. The foreman, from these plans, estimates the amount of material required', and after ordering same, he should familiarize himself with the structure ; ob- serve which portions of the building are in a more advanced state of construction, and the manner in which the labor in the various branches of the building trades, is distributed. The plans instruct him as to the general location of wires, and the distribution of current, but he is responsible for the mechanical details, and waste 122 HOW TO WIRE BUILDINGS. (if any) of labor. Before the materials are received, he should select a safe place for same, and arrange to keep the " lockup " locked. When acquainted with the conditions of the building, he decides upon the number of men, that can be, to good advantage, employed on the work at any one time. The work should be started in that portion of the building, which is in a more advanced state of construction, so tha,t, when once started, it can be completed without interruption or delay. It is advisable to keep the same men in the same part on the different floors of the build ing. So that they will become familiar with the circuits in that section, as nearly all the office, buildings, etc., from the second floor up, are the same. This will enable the man, after completing one floor, to do the work more quickly on each succeeding floor. It also demonstrates whether the amount of work is satisfactory, and when testing the result will show whether the man is careful or not. It is to the foreman's interest to acquaint himself with the capabilities of the men under his supervision, so that he is better enabled to decide which to place on the more exacting and difficult work.. The lengths of the circuits as shown on the plan should be conformed with, as nearly as possi^ ble. The exact sizes of wires as noted on the plan HOW XO WIRE BUILDINGS. 123 should be used in all cases, but, should it become necessary to change the work, from the " lay-out" on the plan, the company should be notified in season, so that instructions regarding the change may be given, and that the work will not be delayed, waiting for instructions. 86. When the top or lamp circuits are nearly completed, provision should be made for testing them. It is also time to arrange for the cutrout boards which are to be set in the panel or. closet. About this time, also, the question of running the mains and feeders should demand attention. The foreman should continually stroll through the building, watching the work already completed; the work under way ; observing the advancement in construction of the different portions of the building, and continually calculating as to the method of procedure on his own task, so that the wiring work will not delay the work in other branches, or vice versa. One familiar with the method of testing should be appOiilted to do this work, and his duty should not only be to test, but he should locate and repair iaiilts, and "pick up" and finish the innumerable *'odds and ends" which were left undone. One of the most Important labor-saving methods, is to "Ja,y-out" and work all the circuits, which run /124 HOW TO WIRE BUILDINGS. parallel to each otlier, at the same time, all of which, connect to different cut-outs in the same box. It will obviate crosses, and to a great extent sim- plify matters. It is easier to trace the different circuits. The same plan is suggested when wires pass through walls, etc., provision can be made, at one time, ior all. The most experienced and careful men should construct the cut-out and switchboards, and run the mains and feeder. 87. The foreman should provide himself with a note-book, he will find it to be of service both to himself and employer. He should keep a record of, the date, amount,, and kind of miaterial ; the result of each test ; the changes (if any) in the wiring J additions or omissions in the lamps, switches, ^tc, the cause thereof; extra work (if any) and by whose authority ; the general condi- tion of the plant when turned over to the customer; whether dynamo is belted direct to engine ; if so, "whether engine does other work besides driving jflynamo. If belted to pulley countershaftj note variations of speed, if any, and such other, data as jnay be of interest to his employer, and obviate trouble for the future consumer. HOW TO WIRE BUILDINGS. 125 CHAPTER XX. Preliminary to Rules, Electrical Data, Etc. 88. + is the sign of addition, and is called plus. Thus 2 + 6 indicates that 6 is to be added to 2 and is read 2 plus 6 or A + B, etc. — is the sign of subtraction, and is called minus. Thus 6 — 2 indicates that 2 is to be subtracted from 6, and is read, 6 minus 2 or b — a, etc. X is the sign of multiplication, and is read, times, or multiplied by. Thus 2x6 indicates that 2 is to be multiplied by 6, and is read 6 times 2, and, a X b denotes that multiplication of a x b. -H is the sign of division, and is read, divided by. Thus 6 -5- 2 is an indication that 6 is to be divided by 2. Division is also indicated by writing the dividend a,bove and the divisor below a short horizontal line as in a fraction, thus -^ The exponent of a quan- tity is the number which indicates how often the quantity is used as a factor. Thus, A* indicates that A is to be used as a factor three times, and A' is the same as A x A x A. 126 HOW TO WIRE BUILDINGS. A' is read, "A square" or "A second power," A' is read " A cube " or "A third power," and^ if A = 6, A' = 6 X 6 = 36, or A' = 6 X 6 X 6 or 6X6 = 36X6 = A = 218. The co-efficient is a number written before a quantity" to show how many times the quantity is' to be taken. Thus 3A would show that A is to be taken three times, and if A — 6, 3A = 6 x 3 = 3A = 18. An algebraic expression, is the expression of a quantity, by means of algebraic symbols ; the symbols indicate the relation of quantities. A formula is a method of expi'essing in a simple and concise form, a rule or principle, and show the relation of one to another. Volt is the unit of electrical pressure, (electromotive force) and is represented by E. Ampere is that current having an electric pres- sure of 1 volt which flows through a wire having a resistance of one ohm, and is represented by C. Ohm is that amount of resistance which, in a conductor, would limit the current, having a pres- sure, of one volt, flowing through same, to one amperejand is represented by R. According to Ohm's law, the current in amperes is equal to the electromotive force in volts divided E by the resistance in ohms, thus, C = w- HOW TO WIRE BUILDINGS. 127 The electromotive force in volts is equal to the product of the current in amperes, and the resist- ance in ohms. Thus, E = C x H. The resistance in ohms is equal to the electromotive force in volts E divided by the current in amperes. Thus R = -p. From these, can be ascertained the current in amperes, when the electromotive force in volts, and the resistance in ohms is known, and, The electromotive force in volts, when the current in amperes, and the resistance in ohms is known, and, The resistance in ohms, when the current in amperes, and the electromotive force in volts is known. Therefore in a machine, the resistance of which = .5 ohm and the electromotive force in volts = , E = 100 volts 100, the current in amperes equals r = 5 c>h.m ~ C = 200 amperes, and, C x R = E. 200 amperes E = 100 volts _ „ X .5 ohm = 100 volts, and, c= 200 amperes ~ ^ = .5 ohm. 89. To ascertain the available current in ampei'es, not generated at the dynamo, but for consumi^tion by or in the lamps, the resistance of the conductors must be added to the internal resistance of the 128 HOW TO WIRE BUILDINGS. dynamo, and if the resistance of the conduc- tors equals .0555 ohm, the available current E = 100 volts 100__ _ equals, jj ^ g ^^^ ^ R = .0555 ~ .5555 - ^ - 180 amperes. To ascertain the combined resistance of a number of lamps connected in niultiple, divide the resist- ance of one lamp by the number of lamps. Thus, the combined resistance of 40 lamps connected in multiple, the resistance of one equaling 200 ohms, 200 ohms = R of 1 lamp ^«°1^ ^« 40 lamps = ^ °^"^«- To ascertain the combined resistance of a num- ber of lamps connected in series, multiply the resistance of one lamp, .by the number of lamps. Thus, the combined resistance of 10 lamps con- nected in series, the resistance of one lamp equals 200 ohms, would be, R of 1 lamp X number of lamps: Total resistance 200 X . 10 = 2000 ohms. To ascertain the combined resistance of a number of series of lamps, the series connected in multiple, divide the resistance of one series by the • number of series. Thus, the combined resistance of 4 series connected in multiple, the resistance of one series. equal 2000 ohms, Avould be, 2000 ohms = R of 1 series 4 series = 600 ohms. HOW TO WIRE BUILDINGS. 129 Therefore, to ascertain the resistance required in the conductors, so that the loss in same equals, in the desired per cent., a certain proportion of the total resistance, it is necessary, if connected in multiple or series, to first ascertain the combined resistance of the lamps, and assuming, 20 lamps connected in multiple, the resistance of each lamp being 180 ohms, 5 per cent, loss of electrical energy to be allowed, in the conductors ; the distance being 350 feet from the dynamo, therefore, R of one lamp = 180 ohms = g = Total resist of dumber of lamps = 20, alllamps, and, 9 ohms representing 95 per cent, of the total resistance of the circuit at 5 per cent, loss, the total 9 X 100 resistance is, — gg — = 9,474 ohms = total resist- ance of lamp circuit. The len^h of the wire being 350 x 2 = 700 feet, and, .474 ohm is the resistance necessary to be contained in a wire 700 feet in length, to supply current to 20 lamps located at a distance of 350 feet from the dynamo. If the lamps are connected in series, first ascertain the total resistance of the series, and the method of ascertaining the resistance of the conductor is sim- ilar to that, when the lamps are connected in mul- tiple, assuming the same number of lamps, per cent, of loss and distance from the dynamo, to be the 130 HOW TO WIRE BUILDINGS. same as in last example, but, tliat the lamps, will be connected in series instead of multiple, there- fore the combined resistance of all the lamps equals, 180 = R of one lamp 20 = Number of lamps 3600 = Total R of all lamps. 5 per cent, being the desired amount of loss in the conductors, therefore 3600 ohms represents 95 per cent, of the total resistance of the lamp circuit, and, 3600x100 , ,„ ., . . gg = 3789.4 ohms = total K of lamp circuit, therefore, 3600 ohms = R of Lamps = 95 per cent, of circuit, and, 189.4 ohms = R of conductors = 5 per cent, of circuit resistance. 90. To ascertain the resistance of a one or a num- ber of corresponding wires, the method is similar to that for lamps. Mil. = .001 of an inch, and when made use of in relation to wiring, is the unit of length, when measuring the diameter, or cross - section of wires. Circular Mil is the unit of area employed in measuring the areas of cross-sections of wire. The diameter or cross-section of a wire is expressed in mils, and the area of cross-section in circular mils, therefore a wire, the diameter of which equals i inch = 250 mils, and to ascertain the circular mils it is necessary "to square" the HOW TO WIRE BUILDINGS. 131 diameter, d', 250 x 250 = 62500 circular mils. Foot-mil, equals a wire, the length of which equals one foot, and the diameter, one mH ; it is used in practice as a basis for computing the resistance of any given wire, and if the copper is commercially pure (usually 96 per cent, conduc- tivity), the resistance of same, at 75° Fahrenheit, equals 10.79 ohms. The resistance of a copper vrire is equal to its length in feet, multiplied by the resistance of one foot-mil, 10.79, and divided by the circular mils, or " the square " of its diameter, therefore, L X 10.79 ^ , . *T. 1 *v, * u ^ — r"Tf" = ^' ^^^j assuming the length to be 1500 feet and the circular mils =10.381, the resist- , 1500 X 10.79 ance would equal -, n 3R1 — 1.559 ohms. The cross-section of a copper wire, in circular mils, is found by multiplying the resistance of a foot-mil (10.79) by its length (L) in feet, and divid- ing the result by its resistance (R) in ohms ; there- fore, — '—^ = d' or c. m., and, the resistance, and length of the wire being the same as in last example, the cross-section in circular mils would , 10.79 X 1500 ,^^^^ *^^^^^ 1569 ~ ^ ^" ™' 132 HOW TO WIEK BUILDINGS. 91. Having ascertained the resistance of the con- ductors, at the desired percentage of loss, for anj*" given number of lamps, the cross-sections of same can be found, as shown in the previous exami^le. To demonstrate: assuming 35 lamps, the R of one = 90 ohms, located at a distance of IfiO feet from the dynamo, and 5 per cent, being the loss of energy desired in the conductors, 90 ohms R of lamps , „ 35 1a^p3 = 2.43 ohms = Total R of lamps. 2.43 ohms = 95 per cent, of total resistance of circuit, therefore the total resistance of circuit 2.43 X 100 equals, -^ — gg ^ 2.558 ohms — Total R of cir- cuit, and, 2.43 ohms = Total R of lamps, therefore, . 128 ohms = R of conductors. The distance being 160 feet, the total length of the wire equals 320 feet, and the cross-section in cir- cular mils, of a wire that length and resistance, is,, 10 79 X 320 ^-^2F — "^ 26.967 c. m. = No.. 6 B. & S. gauge wire. 92. The term "difference of potential" denotes that portion of the electromotive foyce which exists, at, or betw:een, any two points in a circuit, and equals the electromotive force, (in a dynamo) at the point where the armature "cuts" the lines o£ HOW TO WIRE BUILDINGS. 133 force, minus the amount lost in transmission, due to the resistance of the conductor : To illustrate : In an armature, there is created or generated a certain amount of current at a certain pressure ; the pressure decrease? according to the resistance of the conductors ; there- fore, the electrical pressure at the brushes is less, due to the resistance of the armature coils, than in the armature, and less in the feeders, than at the brushes, etc. In the diagram A represents an armature of a dynamo, B represents the commutator or brushes, C rep- resents the feeder, D represents the main, and E represents the terminals at, the lamp. At, or in A is "the electromotive force ; that is, the point at which the electrical pressure is the greatest. The pressure at B is less than that at A, due to the resistance of the armature coils, consequently its potency is less ; that is, there "w is at this point a " difference of potential," which is governed by the M (^ ^ 134 HOW TO WIRE BtJILDINOe. resistances of the conductors, and' the pressure at B plus the amount lost in the armature coils, equals "the electromotive force." The difference of potential in C the feeder, D the mains, and E at the lamp terminals is governed according to the same conditions. Assuming the electromotive force in "A equals 125 volts, and the loss or drop of electrical pressure in the armature equals 1 per cent., the "potential difference" at the brushes B would equal 1231 volts, and, if the loss in the feeder G equals 5 per cent, of that in B^ the difference of potential in C would equal 117 J volts ; and, if ia the main wire D, the loss is equal to 3 per cent, of the pressure in C, the difference of potential in same would equal 114 volts ; and, if the loss in the lamp wires, is. equal to 2 per cent, of the pressure in D, the difference of potential at the lamp terminala would equal lllf volts. 93. The term " electromotive force," is generally used to denote the pressure at the highest pressure point ; in all other parts of the circuit, the pressure is noted as the potential difference, or difference of potential. HOAV TO WIRE BUILDINGS. 13fi» CHAPTER XXI. HuLES FOR Ascertaining Required Sizes of Wire. 94. The following rules enable us to determine the size of wire necessary, for any number of lamps, at any distance (see safe-carrying capacity), and at any desired loss, expressed in circular mils : Rule 1. Multiply the resistance of one foot-mil by twice the distance, and by the number of lamps, and by 100, minus the per cent, loss, and divide the result by the resistance of one lamp multiplied by the percentage of loss. The loss should be expressed as a whole number. Thus, Rof 1 Ft. -mil >«^ 2 X D X No. of lamps 100 — loss R of one lamp % loss = C. mils. Example : 80 lamps, located at a distance of 140 feet, R of Lamp = 200 ohms, to determine the size of wire at 5 per cent, loss : Foot-mil = 10.79 ohms. 10.79 X 2 X 140 X 80 100—5 _ 200 ^ 5 ~ 241696 95 22961120 „„„„, . ., ^^ „ "200" ^ T= 1000 = 2^^^^ «^^- ™'l^ = ^«- 6 B. & S. G. wire. 136 HOW TO WIRE BtJILDINGS. Rule 2. To determine the size of wire, the loss or "drop" expressed in volts, multiply the resist- ance of one foot-mil, by twice the distance, and by the number of amperes, and divide the result by the number of volts to be " lost," thus, R of 1 Ft. -mil X 2 X D X amperes Volts drop. = *^- ™^1«- Example : 185 100- volt lamps, located at a dis- tance of 260 feet. The resistance of each lamp = 140 ohms. Drop = 3 volts. It is necessary to find the amount of current, in amperes, required for each lamp, and according to E Ohm's law, C =t -5- therefore, the current required for, or consumed by each lamp equals. Volts 100 5 5KiT40- = T ^™P^^^' ^^<^' 5 -=- X 185 = 132.14 amperes, and, 10.79 X 2 X 260 X 132.14 „__„ 3 = 247123 c. mils. 95. Where the conditions of the lamps do not change, that is, where the wiring is installed for connection, and use of the same kind of lamps, continuously, it will be found handy to have "a constant" already calculated for the different losses. HOW TO "WIKE BUILDINGS. 137 and it is found by multiplying the resistance of one loot-mil, by two, and the result, by 100 minus the desired loss^ and divide the result by the resistance of one lamp multiplied by the loss. The loss to be expressed in whole numbers, thus, R of Ft. -mil X 2 100 — loss R of lamp X loss = constant, and, assuming the R of lamp = 200 ohms and the loss = 5 per cent. J the constant Tvould be, 10.79 X ■ 2 100 — 5 _ 200 ^ 5 "" 21.58 95 2050 . . „ ^^ QQQ X -^ = -.QQQ = constant 2.05 = and, to ascertain the size of wire, expressed in circular mils, lor a given number of lamps, a certain distance, at any desired loss, raultiply the number of lamps, by the distance in feet, and the result, by the constant lor the loss desired ; thus, No. lamps X distance x constant = cir, mils. Example : The resistance of lamp, and per cent, loss, as in previous example ; determine the size of wire required, for 175 lamps, at a distance of 135 feet. 175 X 135 X 2.05 = cir. mils = 48431 = So 3B. &S. G. wire. ,96. :,The cross-section of wire should be such, that"it will conduct the current without becoming heated to the point where the temperature is greatly 138 HOW TO "WIRE BUILDINGS. in excess of that of the surrounding air. Tlie evidence of this condition can be got by grasping the wire with the bare hand. AH wires become heated when a current of electricity is passed tlirough them ; and by increasing the amount, in amperes, in any given wire, the heat is increased. According to the rules for wiring, the result is the same in circular mils, for 100 lights one foot as for one light 100 feet. It is eas'ily understood that this is not correct, therefore care must be taken, in short distances to provide a sufficiently large wire, in diameter, so tha,t same will not become unduly heated. The accompanying table is a safe practical guide, and when figuring wire, should the circular mils, per ampere, be less than mentioned in the table, it is advisable to determine the sizes required allowing per ampere, the number as stated therein, rather than by the rules. Allowance in circular mils per ampere, being the safe carrying capacity. HOW TO WIEE BUILDINGS. SAFE CARRYING CAPACITY. 139 (as ordered by the board op fire underwriters.) Brown & Sharps. Birmingham. Edison Standard. Gadqib No. Ahpekbs. Oauob No. Ahfbrbs. Gauob No. Amperes. 0000 175 0000 175 200 175 000 145 000 ISO 180 160 00 120 00 130 140 135 100 110 110 110 1 95 1 95 90 95 2 70 2 85 80 85 3 60 3 75 65 75 4 50 4 65 55 65 5 45 5 60 50 60 6 35 6 50 40 50 7 30 7 45 30. 40 8 25 8 35 25 35 10 20 10 30 20 30 12 15 12 20 12 20 14 10 14 15 8 15 16 5 16 10 5 10 18 3 18 5 3 5 20 3 2 3 140 HOW TO WIRE BUILDINGS. CHAPTEK XXII. E N E * «• T — P O W E R . 97. The energy wMcli is developed in a circuit, when a current of on@ ampere flows through a conductor whose resistance is one ohm, is termed a watt. The watt is the electrical unit of power, and equals ^r-g horse-power, or, horse-power = 33,000 foot-lbs., that is, a horse-power equals that power which will raise 33,000 lbs. a distance of one foot, in one minute of time, and H. P. = 44.25 ' ' 746 foot-lbs. per minute. The number of watts developed in a circuit is determined by multiplying the am- peres by the volts; Amperes X volts, or C x E = watts, or C x R. = watts. And if expressed in the terms of the mechanical unit (horse-power) C E C' R 746^ or j^Q = horse-power. If expressed in foot-pounds, C X E x 44.25, or. C X R X 44.25 = foot-lbs. HOW TO "WIRE BUILDINGS. 141 Example : Determine the electrical energy, ex- pressed in horse-power, developed in a dynamo, connected to 750 16-c. p. lamps, each lamp requiring i ampere of current at a pressure of 100 volts. The loss in the wires equals 5 per cent. 750 lamps x ^-ampere = 375 amperes, C X E = watts and, 375 amperes x 100 volts = watts = 37500 and, watts x 44.25 = foot-lbs. 37500 X 44.25 = 1658375 - the energy, expressed in foot-lbs. , expended in the lamps, and represents 95 per cent, of the total as the remaining 5 per cent, is expended or lost in the conductors, therefore 1658375 = 95 per cent, of total energy, and 87284 = 5 " " • " " 1745659 = Total energy, expressed in foot-lbs., expended in the lamps and conductors, and foot- pounds, divided by 33000 equals horse-power, there- fore, 1745659 - 33000 = 53 horse-power. To find the actual horse-power expended at the pulley of the dynamo, assuming the efficiency of the dynamo to be at 90 per cent., and according to the last example, 1745659 foot-pounds were ex- pended in the lamps and conductors, therefore, the efficiency of the dynamo being 90 per cent., it represents only 90 per cent, of the power expended 142 HOW TO WIRE BUILDINGS, at the pulley of dynamo, and as 1745659 — 90 %, and, 193962 = 10 % 1939621 = Total energy in foot-pounds ; therefore, 1989621 -^ 83000 = 58.777 = total amount of energy in horse-power expended at the pulley of the dynamo, and if belted to engine, 10 per cent, being lost in the transmission of power, then 58.777 h. p. = 90 %, and 6.53 h. p. = 10 % loss 65.307 h. p. represents the amount of horse-power at the pulley of the engine. In the first example it was shown that 87.284 foot pounds were expended in the conductors due to their resistance, which equals, 87284 -^ 33000 = 2. 645 or 21 horse-power, and the cost, in dollars and -cents, equals 2i x lbs. of coal per h. p. hour x •cost of lbs. of coal = $ and cts. This is but another example, of the importance of carefully considering the question of "loss" in conductors. HOW TO WIRE BUILDINGS. 143 CHAPTER XXIII. Dynamos and Motors. 98. In setting, connecting, or running a dynamo, or motor, unless you are f amilip,r with all its parts, method of winding, and connections, it is very important that a blue print or diagram, showing the different parts, and method of connections, etc., be procured. 99. The machine should be located in a clean, dry place, and where the temperature is not high ; it should be isolated, as much as possible, from other machinery, especially in saw mills, machine shops, etc., where more or less dust, or metal filings are flying, but at the same time it should be access- ible. If the machine is set on an ordinary floor, provision should be made against vibration. The base frame should be treated to a coating of hot parafflne, for closing the pores, and a thick coating of shellac. In putting the machine together, care must be taken to have all the parts clean, and all connections, bearings, etc., must be put together so that the " fit " will be perfect. All parts, especially the ai'mature and magnets, must be handled with 144 HOW TO WIRE BUILDINGS. the utmost care, and must not be handled anj more than is necessary. 100. Before starting, adjust and test the brushes for tension. See that the main connections in the circuit are open ; examine all connections ; provide each cup or automatic lubricator, with sufficiwnt oil, and see that the feed is in proper working order. In a shunt- wound machine, when up to speed, the brushes can be dropped on the commutator, and if hand regulator is used, the resistance should be thrown out of the field, until the needle on the indicator is at the point showing the required pressure. The lamp at the head of the dynamo is generally a guide. 101. It is preferable to run the machine, for an hour or so, at full speed, without any current gen- erated, so that the bearings can be worked smooth, and tested before the machine is put to actual work, aiid in case the bearings become heated, the defect must be remedied. When a shunt- wound machine is to be connected in circuit, in multiple with another, it should be brought up to speed, and the field resistance grad- ually thrown out, until the pilot lamp, at the head of the machine, is practically at its full normal candle-power. The machine can then be connected iti the circuit, and by watching the pressure indi- HOW TO WIBE BUILDINGS. 145 cator, and throwing out the field resistance, the machine will gradually perform its share of the work. When two or more shunt- wound machines are in multiple, all field and line connections should be traced and examined before starting. 102. In a compound- wound machine, the magnets are wound similarly to those of the ordinary shunt- wound machines, but have, in addition, extra coils in series, and arranged so that according to the number of lamps in use, each receives a certain amount of the current. A change in the number of lamps, connected in the circuit, will cause an increase of current in one, and a proportionate decrease in the other, so that the pressure is kept at a constant point, the series coils acting as an automatic regulator. Any number of machines can be run in multiple, provided the pressure or electromotive force of all corresponds. Should the pressure on one be less than that of the others, it is liable to be run by them as a motor. With dynamos connected in multiple, the pressure of all is equal to that of any one machine, but the current, in amperes, is increased according to the capacity of all, for example : Three machines having a capacity of 100, 50 and 25 amperes, respectively, the pressure of each ectuala 125 volts, the com- 146 HOW TO WIBE BUILDINGS. bined output would equal 175 amperes at a pressure of 125 volts. 103. In stopping tlie machine, if running singly, slow the speed of the engine, which reduces the pressure in the dynamo ; throw the resistance coils in the field circuit, if hand regulator is used ; and just before the engine is stopped, break the line connection, and lift the brushes. If the, machine is connected in multiple with another, in order to stop or disconnect it from the circuit, regulate its amount of work so that it will be as small as possible, then break the line connec- tion ; but the field must correspond in strength to that in the other machines, so that it may not be run as a motor. This same method applies to machines connected to three-wire circuits, and also to compound-wound machines, when the equalizer is kept closed. 104. Two dynamos connected to the three-wire system, are practically similar to two dynamos connected in multiple ; the positive of one, and the negative of the other machine, are connected to the middle or neutral wire of the circuit. The other pole of each machine forms the positive and nega- tive pole, respectively. In starting the machines, each should be started separately, and not at the same time. When one HOW TO "WIRE BUILDINGS. 147 machine is connected and running, the second machine, when up to the required pressure, can be connected in the circuit. The method of stopping, as stated, is the same as if in ordinary multiple. 105. In connecting machines in series, the positive pole of one connects with the negative pole of the next machine ; the current in amperes remains con- stant, but the pressure in volts increases with every additional machine ; the voltage of the machines need not be the same, but the current capacity of each must correspond with the others. In constant current machines, when starting, it is only necessary to examine the connections, and have the circuit completed. The line or circuit should never be broken while running, as the field may "burn out," or if broken at the brushes, an arc will be created, that will burn the commutator. In stopping simply slow the speed, if possible^ until the armature stops revolving. If connected to shafting, or arranged so that speed cannot be stopped, then open the field circuit, but under no consideration, must the line be broken. The method of starting and stopping is the same for a single series machine, or a number of them. 106. In setting up motors, the same care and attention must be given to all the parts and bear- 148 HOW TO n^IEE BUILDINGS. ing, as to dynamos. A blue print or diagram, showing the method of connecting the motor and the starting or regulating- box, and directions for running same, should be provided. In a series-wound motor, which is connected in an "arc light" circuit, the connections are simple. The motor is "cut-in" the circuit in the same manner as an arc lamp, a switch is provided and connected in the line (arc light hand switch), which is used for starting or stopping the motor ; as in a series dynamo, the line must never be broken, or, the brushes must never be raised from the commu- tator. Constant potential motors are wound in a manner similar to the ordinary shunt- wound dynamo, and with each motor is provided a starting box, com- posed of a number of coils, and constructed somewhat similar to a resistance box, used for regulating the field of shunt- wo and dynamos. The wire forming one side of the circuit is connected to the post of the cross-bar, on the face-board of the starting box, and the cross-bar through a coil in the box forms the connection between one of the field wires and the line. The cross-bar also forms, through a number of coils, the connection between the line and one of the Ibrush wires. The line should always be provided with a double-pole cut- HOW TO WIEE BUILDINGS. 149 out and switch. To start the motor, close the switch in the line, and turn th^ connecting strip or cross-bar on the starting box, until it rests on the first connecting plate on each side. Allow it to rest on these for an instant, so that the fields will be charged. As the armature begins to turn, move the cross-bar from plate to plate, which throws out the resistance, and the motor will then have attained its full speed. The movable bar on the starting box must not be allowed to rest on any of the con- necting plates (with the exception of the first, for only a moment), but must be steadily moved to the last plate. This box is not to be used as a regu- lator, but is only for use when starting or stopping, as the capacity of the wires is not sufficient to carry the current for even a short space of time. 107. A speed regulator is constructed in a some- what similar manner to the starting box, and the cross-Section of the wires is such, that they can carry the current without unduly heating. In stopping, turn the handle, at the starting box, in the opposite direction to that when starting, and when it is brought to the last connection, the circuit is broken, although it is more preferable to allow the bar to rest on the connecting plate, next to the last, and break the connection at the line switch. 150 HOW TO -WIEE BUILDINGS. CHAPTER XXIV. Pullets. 108. In all machines, whether a dynamo or motor, the pulley is furnished with -the machine. The width ol face and diameter, have been determined by the maker. The size of the pulley on the dynamo has been determined, according to the speed and power required to drive it when at its full rated capacity. The pulley on the motor is determined by the rated speed at which the motor is to run, and its rated horse-power. The pulleys on the machines should not be altered, or pulleys of other dimensions used ; and where conditions exist, which necessitate a change in size,, the maker should be notified. He will either make the change, or forward instructions regarding the matter. In dynamos driven by an engine, the dimensions of the driving wheel is usually determined by the electric lighting company or the maker of the engine. The diameter is determined by the number of revolutions per minute of the engine shaft, the revolutions, per minute, necessary for the capacity HOW TO "WIRE BUILDINGS. 151 of the dynamo, and the diameter of the dynamo pulley. When the dynamo is belted to a pulley on a countershaft, the shaft must be considered as the shaft on the engine. The face or width of a pulley is a trifle larger than the width of the belt. 109. To ascertain the required diameter of the ■driving pulley: Multiply the diameter of the dynamo pulley by the number of revolutions per minute required, and divide the product, by the number of revolutions per minute, of the shaft, Dia. of Dynamo Pulley x required speed _ Revolutions of shaft, per minute, ~ diameter of driving pulley. Example : To determine the diameter of pulley to drive a dynamo, having a pulley 10 inches in diameter, and requiring 1,500 revolutions per minute. The revolutions of the shaft per minute = 225, therefore, — 02^ = 66f inches = diameter of driving pulley. In motors, the dimensions of the pulley being already determined by the maker, the speed at which the machinery or shaft is driven by the motor, depends on the speed of the motor, and the diameter of the pulleys. The diameter of the 152 HOW TO WTEE BUILDINGS. pulley on the machine or shaft to be driven at a certain speed, depends upon the speed and diameter of the motor pulley. To ascertain the diameter of the driven pulley for any desired speed or number of revolutions per minute, multiply the revolutions per minute, of the motor pulley, by its diameter, and divide the product, by the number of revolutions, desired for the driven pulley. Thus, Speed of motor X diameter of motor pulley Desired number of revolutions for driven pulley ~ Diameter, in inches, of driven, pulley. Example : To determine the diameter of a pulley requiring 200 revolutions per minute, the rated speed of the motor being 1,200 revolutions per minute, and the diameter of pulley on same equals 9 inches, therefore, 200 — = 54 inches = diameter of driveu pulley. By these methods, the driving or driven pulley can be ascertained. HOW TO WIRE BUILDINGS. 153 CHAPTER XXV. Belting. 110. All belts and lacing should be the best pro- curable. The belt should be placed on the pulley, with the smooth side in contact. If the belt tends to run to either edge of the pulley, move the dynamo or motor in that direction, until the belt remains in the centre. Do not skimp on the width or length of the belt, it being desirable to have it a trifle larger than ia actually necessary rather than too small. In dynamos or motors, the width of the belt ia governed by the width of the face of the pulley on same. The pulley is . usually one inch wider than the belt. Belts driven horizontally give better satisfaction than those driven in a vertical position, as the arc of contact is increased in horizontal driving. 111. Avoid excessive strain, and protect the belts from dirt, exposure, extreme dampness or extreme dryness. Applying neats-foot oil occasionally will keep the belt soft and pliable. 154 HOW TO WIRE BUILDINGS. 112. A single belt traveling 1,000 feet per minute, transmits one horse-power, provided the arc of contact equals 180°, or if it binds or touches one- half the surface of the circumference of the pulley. Rule for ascertaining the width of belt for any desired horse-power : Width of belt x speed of belt in ft. x arc of contact 1000. = h. p. HOW TO WIBE BtTILDINGS. 155 CHAPTER XXVI. Engines. 113. Although wiremen are not expected to be steam engineers, yet there are times when a knowl- edge of starting and stopping an engine may be very serviceable, as in the case of sudden sickness of the engineer in charge of plant, and where illum- ination is imperatively required. The engines mostly used for drixdng dynamos are of "the horizontal, high-speed type. The steam pressure is usually 80 pounds to V the square inch, to obtain the required speed of revolution. 114. Before starting an engine, supply all the oil cups and ' ' self ' ' -lubricators with a sufficient amount of oil, and see that the ' ' feed ' ' is properly adjusted . Open the rear ports, or drips, usually located in the back of and under the cylinder, to allow any condensed water to run out. Set the engine on its "centre" and then slightly open the steam valve, to heat the piston and cylinder. When one side is " warmed up " turn the pulley over to the opposite " centre" and heat the opposite part of the cylin- der, piston, etc. When the engine is heated, and 166 HOW TO WIRE BUILDINGS. the steam gauge indicates the pressure required, open fully the exhaust valve, close the rear ports, or drip cocks, and slightly open the steam valve. Turn the driving pulley in the proper direction, and when the engine is running slowly, note whether it is running smoothly. Keep opening the steam valve gradually, until it is fully opened, and the engine is running at full speed. Attention can then be given to the starting of the dynamo. 115. While the engine is running, observe from time to time the amount of pressure indicated at the gauge, and watch the lubricators, etc. If any loud noise or pounding be heard in the engine, shut down at once, as water may from some reason have been carried into the cylinder, and if the engine were kept running, the result would be that the cylinder-head would be blown out, and the engine be ruined. To stop the engine, gradually close the steam valve, be careful that the engine is not stopped too sudden. Slowly bring the driving wheel to a stand- still. "When the engine is stopped, close the feed of the lubricators, clean all parts of the engine, and cover it with the cloth provided for the purpose. 116. Under no consideration must it be attempted to repair any part or parts of the engine, and it is HOW TO WIRE BUILDINGS. 157 suggested that, unless the engine is in good order, and the case urgent, the wireman should not in any manner handle the engine, unless tie is an expe- rienced engineer. 158 HOW TO WIRE BUILDINGS. CHAPTER XXVII. Conclusion. 117. Wiremen should familiarize themselves with the different kinds and qualities of material, so that they may be enabled to get the best of any partic- ular kind. In the matter of appliances, they should know just what is the best for the special purpose. New appliances, etc., are being placed 'on the market continually, and unless a knowledge of the same is acquired, antiquated, obsolete and' inferior materials and devices will be used to the disad- vantage of the customer. The writer would advise all wiremen to subscribe to some journal devoted exclusively to the discussion and publication of electrical engineering work. Hardly a week goes bj- but what some one or more articles treat on new metliods of wiring and kindred work. It is very instructive and at the same time interesting. We are also enabled, through the same source to obtain information .on the various appliances, and where the same can be purchased. We are better able to keep in line with all improvements in all; branches ; as an instructor, the press has no equal, and it has HOW TO WIRE BUILDINGS. 159 . the advantage, moreover, of continually devising new ways by whicli the wireman may get greater profit from his experience and rise to larger responsibilities and opportunities. 160 HOW TO WIRE BUILDINGS. Tables op Different Gauges, with their Respective. Diameters and Areas. Browns & Sharpe. BiRMINQHAM. No. of Diameter Area in No. Of Diameter Alva in Gauge. in Mils. C M = d2. Gauge. in Mils. c iu = d». 4-0 .4600 211600 4-0 .454 206116 3-0 .425 180625 3-0 .4096 167805 2-0 .3648 133079 2-0 .380 144400 .340 115600 .3249 105592 1 .300 90000 1 .2893 83694 2 ,284 80656 2 .2576 66373 3 .259 67081 3 .^294 52634 4 ,238 56644 5 .220 48400 4 .2043 41742 6 .203 41209 5 .1819 33102 7 .180 32400 6 .162 26244 8 .165 57225 . 1 .1443 20822 9 .148 21904 8 .1285 16512 10 .134 17956 9 ,1184 13110 11 .120 14400 10 .1019 10381 12 .109 11881 11 .0907 8226 13 .095 9025 12 .0808 6528 14 .083 6889 13 .072. 5184 15 .072 5184 14 .0641 4110 16 .065 4225 15 .0571 3260 17 ,058 3364 16 .0508 2581 18 ,049 2401 17 .0452 2044 19 .042 1764 18 .0403 1624 19 .0359 1253 20 ,035 1225 20 .032 1024 21 ,032 1024 21 .0285 820 22 .028 784 22 .0253 626 23 ,025 625 23 .0226 510 24 ,022 484 24 .0201 404 25 ,020 400 25 .0179 320 26 ,018 324 BOW TO WIRE BUILDINGS. 161 WEIGHT OF COPPER WIRE. No. 1 OsB Thousand Feet. Onb Milk. 1 B. & S. B. W. G. B. &S. B. W. G. - 0000 039.33 - 622.36 3375 3286 000 507.01 540.22 2677 2884 00 ■402.09 436.56 2123 2305 319.04 349.63 1684 1846 1 252.88 272.17 1335 1437 2 200.64 243.76 1058 1287 3 159.03 202.84 839 1071 •4 126.12 171.21 665 904 5 100.01 146.40 528 773 6 79.32 124.43 418 657 i 62.90 97.92 332 547 8 49.88 82.39 263 435 9 39.56 66.29 209 350 10 31.37 54.36 166 287 11 24.88 43.56 131 230 12 19.73 35.98 104 190 13 15.65 27.27 83 144 14 12.41 20.83 65 110 15 9.84 15.72 52 83 16 7.81 12.88 41 68 17 6.19 10.18 33 53i 18 4.92 7.20 26 38 19 3.93 5.30 20i 28 20 3.09 3.60 16i 19i 21 2.45 3.09 13 16i 22 1.94 2.37 lOi m 23 1.54 1.94 H lOi 24 1.22 1.47 H 7i 25 .97 1.22 H 6^ 26 .77 .95 4 5 27 .61 .75 3i 4 28 .48 .6li H H 29 .38 .50 2 2| 30 .30 .42 If H 162 HOW TO WIRE BUILDINGS. Table Showing Fbactiomb ov an Inch Reduced to Decimal Equivalents. j>j .eqtials .015625 -jlj " ,031250 -^ " .046875 VV " .062^00 ^ " .078125 -^ " .093750 ^ " .109375 I ■' .125000 ,V " .140625 ....•/^.... " .156250 ^ . " .171875 .^ . " .187500 fl-. ■. " .203125 ....-^ '' .218750 ^i- -. " .234375 i " .250000 a " .265625 ....■^ '. " .281250 fl " .296875 -^-^ " .312500 fj- " .328125 ^ ...i " .343750 H ...• " .359375 I " .375000 ff " .390625 ...-H--. " .406250 fj " .421875 .......... r^ , " .437500 U • " .453125 H , " .468750 U " .484375 i " .500000 DIMENSIONS, WEIGHT AND RESISTANCE Wbiobt. Oavob No. Diameter In Mils, Sect, area in Circular Mils. ■ Lbs. per Foot. Lbs. per Ohm. 0000 .46 211600. .640525 13139.29 000 .40964 167805. .507955 8356.95 00 .8648 133079. .40384 6193.13 .82486 103584. :319457 826J.84 1 .2898 83694. .253348 3054.015 z .25763 66378. .200915 1391. 80> 3 .23943 52634. .159825 813.709 4 .20431 41743. .126357 522.839 5 .18194 88103. .10038 831.809 6 .16308 26251. .0794616 303.062 7 .14428 20817. .0630134 137.07 79.9J58 8 .13849 16510. .0499757 .11443 13094. .039637 50.3886 10 .10189 10382. .0314356 81.6036 11 .090743 8234. .034935 19.883 12 .080808 6530. .0197665 13.5034 18 .071961 5178. .0156753 7.86S19 14 .064084 4107. .0134314 4.51088 15 i057()C8 8257. .0098.i84 3.11015 16 .05(183 2583. .0078179 1.95501 17 .045357 2048. .0063 1.33013 18 .040303 1634. .004917 " .773677 19 .03589 1288. .0038991 .486534 20 .031961 1021. .00:J0932 .805979 21 .028463 810. .0024522 .193439 33 .035347 043. .0019448 .121037 23 .023571 509. .0015421 .076105 24 .0201 404.1 .001223 .0478624 25 .0179 320. .0009699 .0301033 26 .01594 354. .0007691 .0168719 37 .014195 201. .0006099 .0119056 .0074748 28 .012641 159.8 .0004887 29 .011357 126.7 .0003836 .0047087 80 .010025 100.5 .0003043 .00396174 81 .008928 79.7 .0003413 .0018306 32 .00795 63. S.0001913 .00117133 83 .00708 50.1 .0001517 .000733789 84 .008804 89.74 .0001203 .0004631 35 .005614 81.5 .0000954 .000291373 86 .005 25. .00007563 .000183369 37 .004453 19.8 .00006003 .000115298 88 .003985 15.72 .00004759 .00007^741 39 .002531 13.47 .00003774 .0000455828 40 1 .003144 9.88 .00002993 .0000369803 OF BARE COPPER WIRE— AM, GAUGE. JJESOTB -Feet. Rksistauce— Ohms. | Oauoe No. Per Lb. Per Ohm. Per Foot. Per Lb. • 1.56123 20497.7 .000048786 .0000761656 0000 1.9687 16255.27 .000061519- .00018111 000 S.4824 ■12891.37 .0000775713 .006193563 00 8.1S03 10233.08 .000097818 .0003063 3 91714 8107.49 . .000123343 .00047686d 1 4.97723 6439.58 .00015553 ,000774113 8 6.8765 6098.61 .000196133 .00123103 3 7.9141 4048.6 .000347304 ,00191363 4 9 97983 8306.61 .000311856 .00311237 5 12.5847 2543.89 .000393355 .00494898 6 15.8696 2015.51 .000495903 ,0078)166 7 80.0097 1599.8 .000635376 ,0135116 8 25.339 1268,44 .00078837 .0198853 9 31.8313 1055.66 .00099437 .031648 10 40.1302 797.649 .0012537 ,0502987 n 60.5906 083.655 .0015809 ,0799783 12 63.7948 601.68 .0019935 .127172 13 80.4415 897.833 .0025137 ,831713 14 101.4865 815.483 .00316975 .321539 15 127.12 250.184 .00399707 .611504 16 161.29 198.409 .0060401 .813918 17 203.374 157.85 .0063553 1.29253 18 856.463 184.777 .00801436 8.0554 19 333 399 98.9338 .0101058 3.2683 20 407.815 78.478 .0127433 6.19871 21 6f4.193 63.836 .0160678 8.26197 83 648.453 49.3504 .0203633 13.13974 83 817.688 39.1365 .0356516 20.89328 24 1031.038 31.0381 .0322184 33.2184 25 1300.180. 84.6131 i0406383 53.8347 26 1639 49 19.5191 .0513318 83.994 87 2067.364 15.4798 .0646023 133.5563 28 2606.959 12.2854 .081464 813.373 89 3287.084 9.7355 -.103717 337.639 30 441449 7.72148 .13951 536.7515 31 6326.915 6.12243 .163334 853.733 33 6590.4! 4.85576 .205943 1357.341 88 8312.8 8.84966 .85976 8159.861 34 10481.77 3.05805 .337541 3433.21 35 13214.16 8.4317 .41393 5456.45 86 16659.97 1.92086 .630601 8678.8 87 31013.25 1.52393 .6-56635 1379S.04 38 36496.237 1.20777 .83797; 21938.11 39 33430.68 0.97984 1.04433 27041.4 40 LIST OF WORKS ON Electrical Science PUBLISHED AND FOR SALE BY D. 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