Cornell University Library Z249.H69 S5 + Short history of the printing press and 3 1924 029 499 260 oiin Overs A Short History of The Printing Press And of the Improvements in Printing Machmery from the Time of Gutenberg up to the Present Day FROM A MEDAL BY SCHARFF OF VIENNA PRINTED AND PUBLISHED FOR ROBERT HOE NEW YORK 1902 The original of this book is in the Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924029499260 A Short History of The Printing Press A Short History of The Printing Press And of the Improvements m Printing Machinery from the Time of Gutenberg up to the Present Day ^^mt!!^^ FROM A MEDAL BV SCHARFF OF VIENNA PRINTED AND PUBLISHED FOR ROBERT HOE NEW YORK 1902 tm)mt)ti*tg^ia)o^igi \V■i■NK^ N DE WORDE THE PRINTING PRESS yA BOUT the year 1450, Gutenberg was engaged in printing / ^ his first book from movable types. No method of taking ± m the impressions simpler than that employed by him can be imagined, unless it be with a " buffer," or by means o± a brush rubbed over the paper laid upon the " form " of type, after the manner ot the Chinese in printing from engraved blocks. His printing press consisted of two upright timbers, with cross pieces ot wood to stay them together at the top and bottom. There were also intermediate cross timbers, one of which supported the flat "bed" upon which the type was placed, and through another a wooden screw passed, its lower point resting on the centre of a wooden " platen," which was thus screwed down upon the type. After inking the form with a ball ot leather stufted with wool, the printer spread the paper over it, laying a piece ot blanket upon the paper to soften the impression of the platen and remove inequalities. This was the machine which Gutenberg used. The mechanical principle embodied in it was tound in the old cheese and linen presses ordinarily seen in the houses of medieval times. Were Gutenberg called upon to print his Bible to-day he would find virtually the same type ready tor his purpose as that 5 THE EARLIEST FORM OF PRINTING PRESS made by him, no change having taken place in its general conformation ; but he would be bewildered in the maze of printing ma- chinery of the beginning of the twentieth century. The simple form ot wooden press, worked with a screw by means of a mov- able bar, continued in use for about one hundred and fifty years, or until the early part of the seven- teenth century, without any material change. The forms of type were placed upon the same wooden and some- times stone beds, incased in frames called "coffins," moved in and out laboriously by hand, and after each impression the platen had to be screwed up with the bar so that the paper which had been printed upon it might be removed and hung up to dry. The first recorded improvements in this press were made by William Jensen Blaew, a printer of Amsterdam, some time about 1620. They consisted in passing the spindle of the screw through a square block which was guided in the wooden frame, and from this block the platen was suspended by wires or cords ; the block, or box, preventing any twist in the platen, and insuring a more equal motion to the screw. He also placed a device upon the press for rolling in and out the bed, and added a new form of iron hand lever for turning the screw. Blaew's press was introduced into England, and used there as well as on the continent, being substantially the 6 THE EARLIEST FORM OF PRINTING PRESS THE B L A E VV PRESS same as that Benjamin Franklin worked upon as a journeynian in London, early in the last century. Little further im- provement was made in the printing press before the year 1798, when the Earl of Stanhope caused one to be made, the frame ot which, instead o± being ot wood, was one piece of cast-iron. A necessity had arisen for greater power in giv- ing the impression, es- pecially in the printing ot woodcuts, and the tendency was naturally toward larger forms of type, requiring greater exertion on the part of the printer; the labor in working one of the old screw presses was about equal to that ot the plowman in the held. The Earl ot Stanhope reserved the screw, but caused to be added a combination ot le\'ers to assist the pressman in gaining greater power, when giving the impression, with less expenditure of energy. These machines were very heavy and extremely cumber- some. They were the first iron printing presses ever constructed, and came into use to some extent. The printers, seizing upon this new idea of a combination ot levers to increase the power, were induced to place them upon their wooden presses, the improvement resulting generally in the destruction ot the latter, which w^ere not adapted to stand the strain. The iron platen employed by the Earl of Stan- hope had, however, previously been used upon the wooden presses. 7 THE BLAEW PRESS STANHOPE PRESS The next practical improvement was made by George Clymer of Philadelphia, who, about 1816, devised an iron machine, entirely dispensing with a screw. A long, heavy cast-iron lever was placed over the platen, one end attached to one of the uprights of the cast- iron frame, and the other susceptible of being raised and lowered by a combination ot smaller lev- ers, worked by the pressman after the manner ot the ordinary hand press. The impression was given and the platen raised and lowered by a spindle, or pin, attached to the centre ot the large cross lever at the top, this being properly balanced to tacilitate its being raised with greater ease. Mr. Clymer carried his invention to England, where it was introduced to some extent and was known as the " Columbian " press. In England there were iron hand presses made by Rutheven, by Brown and by others, all, more or less, improvements upon the Stanhope. In 1822 Peter Smith, an American, connected with the firm of R. Hoe & Co. in New York, devised a machine which was in many respects superior to any up to that time. The frame was of cast-iron, and in place of the screw with levers, he substi- tuted a toggle joint, at once simple and effective. In 1827, however, Samuel Rust of New York, perfected an invention which was a great improvement on the Smith press. The frame, instead of being all of cast-iron, had the uprights at the sides hollowed tor the admission of wrought-iron bars, which were STANHOPE PRESS CLYMER'S COLUMBIAN PRESS It >'-.^^'n:i^ '•A ^' Ei^ CLYMER S COLUMBIAN PRESS securely riveted at the top and bottom ot the castin oi < O w a •z. >- o Pi D o 35 ROTARY TYPE-REVOLVING PRESS an end to all enterprise in French newspaper publishing. The English, always slow to adopt improvements, did not appreciate the value of these presses until the year 1856, when Edward Lloyd of " Lloyd's Weekly Newspaper " in London, having seen the one in the office of " La Patrie," ordered a "Six-Cylinder" machine. This was erected in his office in Salisbury Square, Fleet Street, Lon- don, in the following year. It was no sooner in operation and seen by the other newspaper proprietors than orders were received from the London " Times " for two " Ten-Cylinder " presses, to replace the Applegath machine they were then using. The order for these machines was a gratifying tribute to American ingenuity, for the "Times" in December, 1848, in an article on the starting of the Applegath vertical cylinder press, stated that " No art of packing could make the type adhere to a cylinder revolving around a horizontal axis and thereby aggravating centrifugal impulse by the intrinsic weight of the metal." Eventually orders from almost all of the leading newspapers in Great Britain and Ireland were received. In the meantime various experiments had demonstrated the possibility of casting stereotype plates on a curve. The " process was brought to perfection by the use of flexible paper matrices, upon which the metal was cast in curved moulds to any circle de- sired, and these plates were placed upon the Hoe " Type Revolving Machine" upon beds adapted to receive them instead of the type forms. The newspaper publishers were thus enabled to duplicate the forms, and run several machines at the same time with a view of turning out the papers with greater rapidity. In some large offices, such as the New York " Herald," London " Daily Telegraph," and the London " Standard," as many as five of these machines were in constant operation. About this time the stamp duty in England of one penny upon each sheet of printed matter was repealed. This in itself aided materially in the development of the newspaper press. 37 APPLEGATH'S TYPE-REVOLVING PRESS After the return of Koenig to Germany, an Englishman named Applegath, in connection with a machinist named Cowper, made various improvements, mostly in the way of simplifying Koenig's presses. After many experiments, they in 1848 constructed for the London "Times " an elaborate machine, entirely upon the cylindri- cal principle. All of the cylinders of this machine instead of being horizontal, as in presses heretofore used, were vertical. The type was placed upon a large upright central cylinder, but the circum- ference instead of presenting a complete circle represented as many flat surfaces as there were columns in the newspaper, the forms thus being polygonal. Around this central or form cylinder were placed eight smaller vertical cylinders for taking the impression, inking rollers being introduced to ink the type as it passed alter- nately from one of these impression cylinders to another. The sheets were fed down by hand from eight flat horizontal feed-boards through tapes; then grasped by another set of tapes and passed side- ways between, the impression cylinder and the type cylinder, thus obtaining sheets printed upon one side. The impression cylinder delivered them, still in a vertical position, into the hands of boys, one stationed at each cylinder to receive them. The results ob- tained from this machine were in a measure satisfactory, as the number of papers printed per hour upon one side, from one form of type, was materially increased ; not, however, in proportion to the number of impression cylinders placed around it, as the press at its best could produce but 8,000 impressions per hour, on one side of the sheets. Having devised no means to lock up the type other than in flat columns, the polygonal form was a necessity, and the irregularities in it were made up by under- laying the blankets on the impression cylinders to take up these inequalities. Although this press, used in the London "Times" office, was the only one of the kind ever made, its size and importance warrant some record and description of it. This 38 39 BULLOCK PRESS machine was taken out to make way for Hoe Type Revolving Presses. In 1835 Sir Rowland Hill had suggested the possibilities of a machine which should print both sides at once from a roll of paper. It is well known that for many years cotton cloths had been printed in this way, the cylinders being engraved and the cloth after print- ing being reeled up again. The suggestion, however, was accom- panied by no practical knowledge as to the details, and, above all, no practical provision for the rapid cutting off and delivery of the paper either before or after it had been printed. It remained for an American, William Bullock, of Philadelphia, to construct, in 1865, the first printing machine to print from a continuous web or roll of paper. His machine consisted of two pairs of cylinders, i. e., two form or plate cylinders and two impression cylinders. The second impres- sion cylinder was made of large size to provide additional tympan surface, to lessen the offset from the first printed side of the paper. The stereotype plates were not made to fill the whole circumference of each of the form cylinders, as the sheets were cut before print- ing. One difficulty he had to contend with was the cutting off of the sheets with sufficient accuracy and rapidity. This he accomp- lished by severing them by means of knives in cylinders. The sheets were then carried through the press by tapes and fingers, and delivery sought to be accomplished by means of a series of auto- matic metal nippers placed upon endless leather belts at such distance apart as to grasp each sheet successively as it came from the last printing cylinders. This machine was put up in several offices and rejected because of its unreliability, especially in the delivery of the papers, but it was finally so far perfected that it came into use to a considerable extent. Meanwhile the proprietors of the London "Times" inaugu- rated experiments with the view of making a rotary perfecting press, and finally started the first one in that office about 1868. It was 41 LONDON TIMES ROTARY MACHINE similar in construction to the "Bullock " press so far as the print- ing apparatus was concerned, excepting that the cylinders were all of one size and placed one above the other. The sheets were sev- ered after printing, brought up by tapes, and carried down to a sheet flier which moved back and forth, and "flirted" the sheets alternately into the hands of two boys seated opposite one another on either side of the sheet flier. Marinoni, of Paris, also devised a machine on a similar principle, making the impression and the form cylinder of one size, and placed them one above the other. The "Marinoni" machine had separate fly boards for the delivery of the sheets. In 1 871 R. Hoe & Co. also turned their attention to the con- struction of a rotary perfecting press to print from a roll or con- tinuous web of paper. As before stated, the greatest difficulties to be encountered were: — First. The set-off" of the first side. Devices were used to overcome this and the ink-makers were induced to pay special attention to the manufacture of rapid-drying or non-setting-off" inks. Second. The difficulties in obtaining paper in the roll of uni- form perfection and strength. The paper-makers were led to make a study of producing large rolls of paper meeting these require- ments, and became much more experienced in its manufacture. The "Walter" press in the "Times" office had necessitated a very strong and expensive paper, which could not be afforded by the cheap daily press. Third. The difficulty of the rapid severing of the sheets after printing. Fourth. A reliable and accurate delivery of the printed papers. These last two operations were not accomplished satisfactorily 42 w erf u o ^-1 43 2 X u < 2 < o Pi u s H 2; o Q 2 O 45 FIRST HOE WEB PRESS until the appearance of the Hoe machine. In this press the sheets were not entirely severed by the cutters, but simply perforated after the printing. They were then drawn by accelerating tapes, which completely separated them, onto a gathering cylinder so constructed that six perfect papers, or any other desired number, could be gathered one over the other. These, by means of a switch, were at the proper moment turned off onto one sheet flier, which de- posited them on the receiving board. This gathering and delivery cylinder, patented by Stephen D. Tucker, a member of the firm of R. Hoe & Co., solved the problem of rapid flat delivery. The first of these machines was placed in the office of " Lloyd's Weekly Newspaper," in London, and the first one used in the United States in the "Tribune" office in New York. There was no limit to their capacity for printing excepting the ability of the paper to stand the strain of passing through the press, which produced, when put to its speed, 18,000 perfect papers an hour, delivered accurately on one feed-board. The average speed, however, in printing offices ' was 12,000, although in some offices they were run at about 14,000 per hour. The "Walter" press, made by the London "Times," was used by it, and also by the London " Daily News" and by the New York " Times." Further than that it made no progress and has now gone entirely out of use, the presses of this kind in the Lon- don " Times " office having been replaced by machines made by R. Hoe & Co. Meantime their machines were adopted by most of the large newspapers in the United States and Great Britain. These new methods, of course, entirely superseded the " Hoe Type Revolving Machine," which had reigned supreme in the news- paper world for over twenty years, and of which one hundred and seventy-five had been made, almost all of which have now disap- peared. Up to the middle of the last century the paper had been 47 FIRST HOE WEB PRESS made from rags, but as these became unobtainable in sufficient quan- tity some substitute had to be found. First straw and afterwards wood pulp was successfully employed, and paper made from the latter is now in universal use. Its cheapness (averaging now about three cents per pound) materially aided the newspapers, and stimulated the printing machine manufacturers to renewed efforts in devising presses of still greater speed and efficiency. It was desirable also that the papers should be delivered folded ready for the carrier or mail. The first apparatus to accomplish this was similar in design to the hand-fed t'olding machine in common use in printing offices. The sheets, fed separately into these machines, were carried by tapes running upon pulleys under striking blades, which forced them between pairs of folding rollers. After the first fold they were again carried in a similar manner under striking blades, placed at right angles to the first, and again struck down between rollers to receive a second fold. This action was continued until the desired number of folds had been secured. Folders of this description were attached to the fast presses, but none made could be worked at a greater speed than about 8,000 per hour, until in 1875 Stephen D. Tucker patented a rotating folding cylinder which folded papers as fast as they came from the press, or 15,000 in the hour. The striking blade folders were used in the " Bullock" press, in machines made by C. Potter, Jr., & Co. and others. Andrew Campbell, a printing press manufacturer, also constructed a rotary perfecting press, but his devices were not original. Four or five machines were made by him, and these soon went out of use. The first folders made by Hoe & Co. consisted of the combi- nation of a "gathering cylinder" with a rotary folding cylinder and tapes conveying the printed sheets under horizontal folding blades, somewhat similar to those before described, which thrust them at the proper moment between folding rollers placed at alter- 48 o ""i"-Hi'B)F;™i!iiiiiu|!i.iir 49 FIRST HOE WEB PRESS nate angles, finally delivering them on travelling belts by a small flier. The first of these folding machines were put upon the presses made for the Philadelphia " Times" and operated in the Centennial Exhibition, in 1876. These folders, however, were only the commencement of a long series of experiments undertaken by the makers in the devel- opment of still faster printing and folding mechanisms, and from this time forward the progress made has been phenomenal. With great ingenuity, added to long experience, and by the acquisition and adaptation of every device which should aid them in their efforts. Hoe & Co. succeeded in providing machines of unrivalled designs, efficiency and speed. About 1876 Messrs. Anthony & Taylor of England (the former one of the owners of a newspaper in Hereford) took out patents for devices by which the webs of paper could be turned over after printing on one side and the opposite or reversed side presented to the printing cylinder. Mr. Hoe, who was in England at the time, appreciating the possible use and development of these patents, became possessed of them for England and the United States. E. L. Ford, engaged in the publication of a newspaper in New. York, patented the uniting of the product of two or more printing mechanisms and thus producing (in restricted form) a multiple number of pages at one time. He was unable, however, to develop his plans to any practical result ; but deserves the credit of being the first to patent, if not to conceive, the idea of the association of printed sheets for this purpose. In the various experiments of Hoe & Co. bearing upon the manipulation of webs of paper some of their devices appeared to encroach upon patents secured by Luther C. Crowell, inventor, of Boston, who had made an ingenious machine for forming paper bags. These patents were immediately secured by purchase and the experi- mental work proceeded with the view of adapting some of them to 51 DOUBLE SUPPLEMENT PRESS the requirements of the printing press. After many efforts, and the failure and destruction of several machines which had been con- structed at great expense, the Hoe " Double Supplement " machine was produced, the first one being purchased by James Gordon Ben- nett of the New York " Herald " and put to work in his office. The result of these efforts has been, for a third time, a complete revolution of the methods of fast newspaper printing. The most remarkable features of this machine are: Its extreme simplicity,, considering the varied work it performs, and its great speed, accuracy and efficiency. It turns out either four, six, eight, ten or twelve page papers at 24,000 per hour, and sixteen page papers at i 2,000 per hour ; the odd pages being in every case accurately inserted and pasted in, and the papers cut at top and delivered folded. This machine is constructed in two parts, the cylinders in one portion being twice the length of those in the other ; the short cylinders being used for the supplements of the paper when it is desired to print more than eight pages. The plates being secured on the cylinders, the paper enters from the two rolls into the two portions of the machine, through each of which it is carried between the two pairs of type and impression cylinders, and printed on both sides, after which the two broad ribbons or "webs" pass over turning bars and other devices, by which they are laid evenly one over the other, and pasted together. The webs of paper then pass down upon a triang- ular " former," which folds them along the center margin. They are then taken over a cylinder, from which they receive the final fold, a revolving blade within this cylinder projecting and thrusting the paper between folding rollers, while at the same moment a knife in the same cylinder severs the sheet, and a rapidly revolving mech- anism, resembling in its motion the fingers of a hand, causes their accurate disposal upon traveling belts, which convey them on for final removal. From this rather summary description it will be apparent that the principle of retaining the paper in the web, or unsev- 5* w h ■z a. D D O a 53 w D ai a < a 55 X o < h 57 QJJ ADRUPLE PRESS ered form, up to the final fold and delivery, and performing all the operations without retarding the onward run of the paper, effectually prevents chokes or stoppages through any miscarriage of sheets severed before the folding. Several hundred of these machines have been made and put in operation by the United States ; and in offices of the large newspapers in Great Britain and other countries. Previous to the introduction of the " Double Supplement " press, however. Hoe & Co. had made what is known as the " Double Perfecting" machine. The success of this press, which embraces substantially the printing and folding devices embodied in the " Double Supplement " machine, was the connecting link between the ordi- nary " single" or two-page-wide press and the " Double Supplement" machine. The next improvement in fast presses was the construction of the machine known as the " Quadruple " Newspaper Press. This was a step in advance of anything heretofore attempted. The first one was constructed in i 887 and placed in the office of the New York " World." The same principles were embraced in this as in the " Double Supplement," but developed to a greater extent. The supplement portion of the press was increased in width. By means of ingenious arrangements and manipulation of the webs of paper this press was made to produce eight-page papers at a running speed of 48,000 per hour; also 24,000 per hour of either ten, twelve, fourteen or sixteen page papers ; all delivered with great exactness and perfection ; cut at the top, pasted and folded ready for the carrier or the mails. Another form of the Double Supplement and Quadruple ma- chines, embodying substantially the same principles, is what has been termed the "straight-fine" press. In this form of construc- tion the cylinders are arranged in horizontal rows, or tiers, one above the other, there being two pairs of cylinders in each tier, 59 SEXTUPLE PRESS with the folding and deUvery apparatus at the end of the machine. Some of these presses, made under the patent of Joseph L. Firm, and which belong to R. Hoe & Co., have been constructed. It was thought that the limit of printing capacity in one machine had been reached in this new invention, but in 1889 the same firm undertook the task of constructing a machine for Mr. Bennett of the " New York Herald," which would even eclipse the " Quadruple" machine, which had, together with the " Double Sup- plement " press, superseded almost all others in the large offices of the United States, as well as in Great Britain and Australia. The press made for the " New York Herald " and known as the " Sex- tuple " machine, occupied about eighteen months in construction. It is composed of about sixteen thousand pieces. The general arrangement differs entirely from that of the "Quadruple " machine. The form and impression cylinders are all placed parallel, instead of any being at right angles as in the "Quadruple" and " Double Sup- plement " Presses. To give an idea of this machine, we cannot do better than to quote the description of it in the " New York Herald " of May loth, 1891. " The new Hoe press which is being set up in the ' Herald ,' Building is nothing less than a miracle of mechanism. To say that it is the only one of the kind ever built and that it throws all previous inventions into the background are facts which the follow- ing figures abundantly prove. " Its consumption of white paper is so astounding that even the imagination grows tired and sits down to catch its breath. It is fed from three rolls, each being more than five feet wide. When it settles down to show its best work it will use up in one hour nearly twenty-six miles of this paper, or to make the matter more signifi- cant, it will use up about fifty-two miles of paper the ordinary width of the ' Herald ' every sixty minutes. " Our readers will be startled to learn that it can print and fold 60 D H 6i SEXTUPLE PRESS ninety thousand four-page ' Heralds ' in an hour. This is, to the mind, which is not versed in the problem of rapid printing, a feat which makes Aladdin's lamp an old woman's fable. Ninety thou- sand per hour means fifteen hundred copies per minute, or twenty- five copies for every second of time ticked by the clock in Trinity's steeple. " It is, of course, the last and best result of modern invention — - the highest attainment of genius at the present time. " This new press will print, cut, paste, fold, count and deliver 72,000 eight-page ' Heralds ' in one hour, which is equivalent to 1,200 a minute and 20 a second. " It will print, cut, paste, fold, count and deliver complete 48,000 ten or twelve-page 'Heralds' in one hour, which is equivalent to 800 a minute and a fraction over 13a second. "It will print, cut, paste, fold, count and deliver complete 36,000 sixteen-page * Heralds ' an hour, which is at the rate of 600 a minute or 10 a second. " It will print, cut, paste, fold, count and deliver complete 24,000 fourteen, twenty or twenty-four page ' Heralds ' an hour, which is at the rate of 400 a minute, or very nearly seven a second. "This is lightning work with a vengeance and yet it is possible that there may be some who read this who will live to call it slow. That will probably be when they have found out all about how to put a harness on electricity. No one can predict when inventive genius will reach its limit in the printing press. But for the present this new press marks high water mark. " Before this press was built the fastest presses in the world were Hoe's 'Quadruple' Presses, of which the 'Herald' has two. These presses turn out 48,000 four, six or eight-page papers an hour, 24,000 ten, twelve, fourteen or sixteen-page papers an hour, and 12,000 twenty or twenty-four-page papers an hour, all cut, pasted and folded. 63 SEXTUPLE PRESS "This new press has a well-nigh insatiable appetite for white paper. To satisfy it, it is fed from three rolls at the same time, one roll being attached at either end of the press and the third suspended near the center. It is the only press that has ever been able to accomplish that feat. Each roll is sixty-three inches wide, or twice the width of the ' Herald.' When doing its best this press will consume 25^ miles of sixty-three-inch-wide paper — equivalent to 51 y^ miles of paper the width of the ' Herald' — in one hour, and eject it at the two deliveries in the shape of • Heralds,' each copy containing an epitome of the news of the world for the preceding twenty-four hours, and each copy cut, pasted and folded ready for delivery to the * Herald' readers. It is a sight worth seeing to see it done. Certainly we know of nothing else which affords such a striking example of the triumph of mechanical genius. " A man turns a lever, shafts and cylinders begin to revolve, the whirring noise settles into a steady roar, you see three streams of white paper pouring into the machine from the three huge rolls, and you pass around to the other side — it is literally snowing news- papers at each of the two delivery outlets. So fast does one paper follow the other that you catch only a momentary glitter from the deft steel fingers that seize the papers and cast them out. " The machine weighs about fifty-eight tons. It is massive and strong, with the strength of a thousand giants. And yet though its arms are of steel and its motions are all as rapid as light- ning, its touch is as tender as that of a woman when she carries her babe. How else does the machine avoid tearing the paper ? It tears very readily, as you often ascertain accidentally when turning over the leaves. Truly wonderful it is, and mysterious to anybody but an expert, how this huge machine can make newspapers at the rate of twenty-five a second without rending the paper all to shreds. " It has six plate cylinders, each cylinder carrying eight stereo- type plates, which represent eight pages of the ' Herald,' and six 64 SEXTUPLE PRESS impression cylinders. These cylinders, when the press is working at full speed make 200 revolutions a minute. The period of con- tact between the paper and the plate cylinders is therefore incon- ceivably brief, and how in that fractional space of time a perfect impression is made, even to the reproduction of such fine lines as are shown in these illustrations, is one of those things which, to the man who is not 'up' in mechanics, must forever remain a mystery. But that it does it you know, because you have the evi- dence of your own eyes " A double folder forms part of this machine. A single folder would not be equal to the task imposed upon it. As it is, this double folder has to exercise such celerity to keep up with the streams of printed paper that descend upon it that its operations are too quick for the eye to follow. " The press has two delivery outlets. At each the papers are automatically counted in piles of fifty. No matter how rapidly the papers come out, there is never a mistake in the count. It is as sure as fate. By an ingenious contrivance — if I should attempt to describe it more definitely most people would be none the wiser — each fiftieth paper is shoved out an inch beyond the others that have been dropped onto the receiving tapes, thus serving as a sort of tally mark. "Truly it is a marvelous machine — this Sextuple press. No- where will you find a more perfect adaption of means to ends; nowhere in any branch of industry a piece of mechanism which offers a finer example of what human skill and ingenuity is capable of And it is free from that reproach which is sometimes brought against the greatest triumph of inventive genius in other depart- ments of human activity — that they make mere automatons out of human beings. " The printing press is synonymous with progress, with the diffusion of knowledge and the spread of ideas. Without the great 65 APPLETON ROTARY BOOK PRESS improvements that have been made in it within the memory of many men now hving the modern newspaper, the best friend of Hberty, and the greatest foe of tyranny, would be an impossibiHty. It has more than kept pace with the advancement in other depart- ments of industry. In 1829 the Washington Hand Press was introduced and regarded as quite a mechanical triumph. At its best it printed 250 impressions an hour on one side, or 125 complete newspapers of insignificant dimensions. Now, a little over sixty years later, a machine is brought out which, when the number of papers alone is compared, does 150 times as much work in the same time, and which, if the comparison is extended to the actual amount of printing done, does over 2,000 times as much work." About 1 87 1 a machine called the "Prestonian" was made by Foster, a machinist of Preston, England, and two or three were set to work, but did not enjoy any great degree of favor. They embodied a combination of the "Hoe Type Revolving Machine" with the "endless sheet perfecting press." The form of type for one side of the paper was placed upon one cylinder, with impression cylinders around it, in the manner of the Hoe press, and the form for the other side on another cylinder, and the paper passed from one set of impression cylinders to the other. The principal objec- tion to this machine was its lack of speed. The same principle, however, had been developed years before in the "type revolving perfecting" presses (made by Hoe & Co.) which have two sets of type forms on separate large cylinders, the sheets being fed in by hand and conveyed from one impression cylinder to the other and against the forms by means of fingers or grippers. The sheets were then delivered on a sheet flier. These presses were especially de- signed for printing books, of which large numbers were required, such as text books and spelling books. The contents of a whole book could be placed on these cylinders and printed and delivered at one impression. One of these machines constructed in 1852 66 o o ca < h O Pi z o u a, 67 ROTARY TYPE-REVOLVING WEB PRESS (fifty years ago) is still in operation at Messrs. D. Appleton & Co.'s printing office in Brooklyn, as active and efficient as ever. In 1881 Hoe & Co. turned their attention to the making ot a machine which should print from one form of type at a greater speed than had ever yet been attained. The result was the "Ro- tary Type Endless-sheet Perfecting Press." The principle of this ROTARY TYPE-REVOLVING WEB PERFECTING PRESS machine was in a measure that of their "Type-Revolving" press. The forms of type for both sides of the paper were placed on a central cylinder, which was surrounded by impression cylinders and inking rollers. There, were, however, no feeders and no grippers. The roll of paper was placed at the end of the press, passed around the impres- sion cylinders arranged at one side of the form cylinder, and then turned upside down at the lower part of the machine, thence being carried upwards. The opposite or unprinted side was presented in turn between each impression cylinder and the forms. If four impres- 69 ROTARY TYPE-REVOLVING WEB PRESS sion cylinders were placed around the central cylinder then at each revolution of the latter four perfect papers were printed. If eight impression cylinders were placed around the central cylinder then eight perfect papers were printed at one revolution of the main or form cylinder. The speed attained by this machine with four impres- sion cylinders was about i 2,000 per hour, and from machines with eight impression cylinders 24,000 copies per hour were printed. This press was especially adapted for afternoon papers when the time or expense necessarily involved in stereotyping could not be afforded. The majority of the machines made were provided with four impres- sion cylinders only. In the machines with eight impression cylinders two rolls were used, one at either end of the machine, the paper from each roll passing under the two first impression cylinders on either side, each web then being turned over, and paper passed be- tween the two remaining cylinders on either side to print the oppo- site sides of the sheets. In this machine a folding apparatus was placed at each end to receive the product of the rolls, but in the machine with four impres- sion cylinders only one folder was placed, at the end of the machine opposite that at which the paper entered. The experience gained in the construction of these fast news- paper machines, and the accumulation of patented devices entering into them, which were numbered by the score, had their influence in the improvements which were made upon presses for the printing of weekly newspapers, periodicals and magazines. In 1888 was introduced a patented Hoe machine called the " Three-page- wide Press." It has a capacity of printing, perfecting and delivering two-page papers, with onefold, at the rate of 60,000 per hour ; four-page papers, with two folds, at 24,000 per hour, six- page papers at 24,000 per hour; eight-page papers, folded twice, or to carrier size, at 12,000 per hour, and twelve-page papers, folded in the same manner as the eight-page, at the same speed, viz., 12,000 70 THREE-PAGE WIDE PRESS per hour; all the suppl emer sired. " '"^ '''^''^' ^'''"S '"^^t and pasted if de- The prominent features of this machine are • The outside pages may receive the first or the last i mpression THREE PAGE WIDE PRESS at will, thus enabhng large cuts and other similar work to be printed without offset. Grippers and horizontal folding knives and all tapes but short leaders are done away with in the delivery and folding mechanisms, the movements being all rotary. The press occupies but a small space on the floor being 6 feet I inch high, 8 feet wide and 15 feet 5 inches lona over all. '^ In 1889 Hoe & Co. constructed a patented perfecting machine in which the plates, or forms, for both sides are placed upon one cylinder, one side of the form of matter being placed upon one end 71 THREE-PAGE WIDE PRESS or half of the cylinder, and the other side upon the opposite portion of the cylinder. One impression cylinder only is used, and the inking apparatus is greatly extended. This machine is remarkable for the great variety of work it will do. At a high rate of speed, sheets of eight, sixteen, twenty-four and so on up to ninety-six or one hundred and twenty-eight pages may be printed and delivered folded in either i 2mo, 8vo, 4to or folio sizes, ready for the binder. The press does the work of ten flat-bed cylinder presses and ten hand-feed folding machines. The paper is supplied to the machine from the roll, and after printing passes over the "former" into the folding machine, where the folding and cutting cylinders produce the required number of pages in the form desired. Curved electro- types are now made successfully and this press was the first to bring the printing of the average book and catalogue within the range of web press work. While in general principles this machine is similar to the large newspaper perfecting presses, though very much smaller in bulk, it has increased facilities for distribution, and finer adjustments throughout. The plates admit of underlays and overlays the same as on a flat-bed press. There are no tapes, the folding being done on rollers and small cylinders without smutting the printing. In the folding apparatus there are knives which cut the sheet into the right size for folding, after which they are au- tomatically delivered counted in lots of fifty each. The speed on a thirty-two page form is about 1 6,000 copies per hour. This style of machine is probably destined to revolutionize book and pamph- let printing, as it combines the finest construction and facility of operation with the greatest speed. In 1886 a further advance was made toward perfection in the rotarysystemof printing as adapted to doing fine work, in the construc- tion for Theodore L. De Vinne, the printer of the " Century" Maga- zine, by Hoe & Co., of a perfecting press to do the plain forms of that periodical. The machine was described in the 72 NEWSPAPER AND PAMPHLET PRESS NEWSPAPER AND PAMPHLET PRESS magazine, in an article written by Mr. De Vinne, here quoted from : (Extract from article published in the " Century " Magazine, November, 1890.) "At the end of a long row of machinery stands the web press — a massive and compHcated construction, especially built by Hoe & Co. for printing, cutting and folding the plain and advertising pages of the ' Century.' Web presses tor newspapers are common enough, but this press has distinction as the first, and for three years the only, web press used in this country, for good book work. At one end of the machine is a great roll of paper more than two miles long when unwound, and weighing about 750 pounds. As the paper un- winds it passes first over a jet of steam which slightly dampens and softens its hard surface and fits it for receiving impressions, without leaving it wet or sodden. It passes under a plate cylinder, on which are thirty-two curved plates, inked by seven large rollers, which print thirty-two pages on one side. Then it passes around a reversing cyl- 73 NEWSPAPER AND PAMPHLET PRESS inder which presents the other side of the paper to another plate cyl- inder, on which are thirty-two plates which print exactly on the back the proper pages for the thirty-two previously printed. This is done quickly — in less than two seconds — but with exactness. But the web of paper is still uncut. To do this it is drawn upward under a small cylinder containing a concealed knife, which cuts the printed web in strips two leaves wide and four leaves long. As soon as cut the sheets are thrown forward on endless belts of tape. An ingenious but unde- tectable mechanism gives to every alternate sheet a quicker move- ment, so that it falls exactly over its predecessor, making two lapped strips of paper. Busy little adjusters now come in play, placing these lapped sheets of paper accurately up to a head and a side guide. Without an instant of delay down comes a strong creasing blade over the long center of the sheet, and pushes it out of sight. Pulleys at once seize the creased sheet and press it flat, in which shape it is hurried forward to meet three circular knives on one shaft, which cut it across in four equal pieces. Disappearing for an instant from view, it comes out on the other side of the upper end of the tail of the press in the form of four folded sections of eight pages each. Immediately after, at the lower end of the tail of the press, out come four entirely different sections of eight pages each. This duplicate delivery shows the product of the press to be at every revolution of the cylinder sixty- four pages, neatly printed, truly cut, and accurately registered and folded, ready for the binder. Two boys are kept fully employed in seizing the folded sections and putting them in box trucks, by which they are rolled out to the elevator, and on these sent to the bindery. This web press is not so fast as the web press of daily newspapers, but it performs more operations and does more accur- ate work. It is not a large machine, nor is it noisy, nor does it seem to be moving fast, but the paper goes through the cylinders at the rate of nearly two hundred feet a minute. It does ten times as much work as the noisier and more bustling presses by its side." 74 ROTARY ART PRESS The success of this pertecting press induced the makers to de- vise a machine on the rotary principle adapted for the linest kind of illustrations — in short, to make a press which should do work as fine as it was possible to do on the hand press or the stop cylinder. The result was the setting up, in 1890, at the De Vinne Press, of a ROTARY ART PRESS machine known as the " Rotary Art " press. This machine is described in the "Century" of November, 1890, as follows: — " Sixty-four plates of the ' Century,' truly bent to the proper curve, are firmly fastened on one cylinder sixty inches long, and about thirty inches in diameter; sixteen inking rollers, supplied with ink from two fountains, successfully ink these sixty-four plates with a delicacy and yet with a fullness of color never before attained. The shafts of the impression cylinder and the plate cylinders, 45^ inches in diameter, do not give or spring under the strongest impression. 75 "TIT- BITS" PRESS Although rigid in every part, in the hands of an expert pressman it can be made responsive to the sUghtest overlay. This machine is fed by four feeders from single sheets in the usual manner, and does the work of four stop cylinders in superior style. The gain in performance is not as great as the gain in quality of presswork, but quality was considered more than speed. The performance of the machine could have been more than doubled by adding to it other cylinders which would print on both sides of the paper; but careful experiment has proved that the finest woodcuts cannot be properly printed with this rapidity. To get the best results the ink on one side of the paper must be dry before it is printed on the other side." Among the most interesting modern printing machines are those constructed by Hoe & Co. at their London works, after draw- ings and patterns sent from New York, for weekly English jour- nals, such as "Tit-Bits," "Sunday Stories," and similar periodicals. These machines embody to a certain extent the principles of the ** Double Supplement" press before referred to. Double sets of plates are placed upon the main machine, which is capable of taking on an aggregate of twenty-four pages; and by using nar- rower rolls the number of pages of the body of the journal may be reduced to sixteen or twenty, so that the publisher may have the option of printing his paper either sixteen, twenty or twenty-four pages. In addition to this it prints a cover on a different colored paper, and all at the rate of 24,000 copies per hour; the whole product, in- cluding the cover, being cut on the edges and pasted together at the back. The supplement or cover of the press portion, however, instead of having two pairs of cylinders, as in the "Double Supplement" machine, consists of one form cylinder and one impression cylinder. This portion of the machine prints the cover, which is fed from a narrower roll, and, as before stated, of an entirely different color or quality of paper from the body of the journal. The form for one side of the cover is placed on one end of the form cylinder, and 76 77 79 OCTUPLE PRESS that for the other side on the other end of the cyUnder. This ingenious combination results in tlie printing of one cover to every copy of the journal issued and no more. The demand for printed matter seems to increase w^ith the ability to furnish it, and much attention is now being directed to the subject of color printing on the rotary system. From present appearances, and from the enterprise displayed by the publisher, the artist and the press maker, it w^ould seem as though the day is not far distant when this subject alone would furnish matter for a new chapter in the history of the printing press. It is very difficult to give in a short article even a summary of the various kinds of machines to print newspapers of various sizes, in black as well as in colors, weekly periodicals, magazines, books, pamphlets, in short every class of printing, in connection with fold-r ing, which have been evolved and perfected up to the present time. The work still goes on, one step in advance leading to another, until now a printer can obtain a great variety of machines to print from the roll or fed from separate sheets, and which, especially in the production of large numbers, economize both time and labor. Nor is this constant advance in mechanical construction confined to the machines themselves or the manipulation of the paper. It extends to the manufacture of the paper and the inks, although the manu- facturers of the latter have not advanced in the same proportion as the paper-maker, who every year produces finer paper in the roll and in greater quantities than ever before. The latest and most elaborate newspaper machine is the Oc- tuple Perfecting Press with Folders, which prints from four rolls, each four pages wide, and gives (from the four deliveries) a running speed per hour of: 96,000 4, 6 or 8-page papers; 72,000 lo-page papers; 60,000 12-page papers; 48,000 14 or r6-page papers; 42,000 18-page papers; 36,000 20-page papers; 24,000 24-page papers. gi DOUBLE SEXTUPLE PRESS This machine has been further developed into the Improved Combination Octuple (or Double Quadruple) and Color Machine, lately patented by R. Hoe & Co., w^hich, in addition to giving the above mentioned output when printing in black only, will also pro- duce papers in colors at the rate per hour of: 96,000 4-pages ; 48,0006, 8, 10, 12, 1 4 or 16 pages; 24,000 18, 20, 24 or 28 pages. R. Hoe & Co. have now in process of construction four mam- moth printing machines, which will give a greater product and a greater variety of products than any machines that have hitherto been devised. They are Double Sextuple Presses and so called, but in reality are much more than this, inasmuch as they combine the ability to do printing in colors as well as in black. This machine is composed, so to speak, of two separate, complete printing me- chanisms, each fed from three four-page-wide rolls of paper; the apparatus for the gathering and folding of these webs of paper after printing being in the centre between the two sections of the ma- chine. The "formers" and folders (placed back to back) enable a manipulation or gathering of the webs which could not be readily obtained in any other way. All these devices and methods have been patented by Hoe & Co. The following is a summary descrip- tion of these new machines and what they will accomplish. The two sections may be used separately if desired, as independent ma- chines. Each of the two portions of the machine is composed of six pairs of cylinders, arranged, with their axles parallel, in three tiers of two pairs each and printing on both sides (or perfecting) three webs of paper from separate rolls, each four pages wide. One of the sections is also arranged so that all six sets of cylinders will print upon a single web in colors and black, this web being associated with the three webs from the other portion to form a colored cover for the products, when required. The rolls of paper are placed at the end of the machine — 8z < oi D O Nd Bd O X pi O H ^ Oh U 0- D H w o Q DOUBLE SEXTUPLE PRESS three at each end — and the two folders for each portion are placed back to back, midway in the length of the machine. The runs of all the webs are therefore approximately the same and as short as it is possible to have them — a matter of much importance in the running of multiple webs. Altogether there are twelve plate cylinders in the machine, each carrying eight plates the size of a newspaper page. Either stereotype or electrotype plates may be used. To receive the latter, which are much thinner than stereotype plates, special base or jacket plates are secured to the cylinders. The ink is applied to the plates by four form rollers, after having been thoroughly distributed by vibrating rollers and cylinders. The full capacity of the machine, when printing all black, on .six rolls, is 96,000 twelve-page papers per hour, and other numbers of pages at proportionate speeds, namely, four, six, eight and ten- page papers, at the same speed as twelve-page ; fourteen and sixteen- page papers at 72,000 per hour ; eighteen, twenty, twenty-two and twenty-four page papers at 48,000 per hour. The three webs from each portion of the machine are led to the top of the folders, where they are divided along their centre line into webs two pages wide, and then run down each of the four "formers," by which they are folded along their centre. They are then led through cylinders which cut them into page lengths and give them a fold across the page to half-page size. In this way twenty-four page papers may be obtained at the rate of 48,000 copies per hour, by collecting two twelve-page sections on the cylinder just before the half-page fold is made. Another method of running twenty-four page papers is to associate the six webs, from both portions of the machine, and run them over one pair of " formers," thus folding all six webs together, or insetting them, in the first fold. Lesser number of pages may be obtained by making various combinations, the number of which is almost limitless. Angle bars 85 DOUBLE SEXTUPLE PRESS are placed in the machine for transferring half-width webs of paper from one side of the press to the other, facilitating these combina- tions. The maximum product of the machine when running as a color press is 48,000 sixteen-page papers per hour, with the two outside pages printed in four colors and black ; the other pages in black only. If, however, it is not desired to have so many colors on the outside pages, it is possible to obtain twenty-page papers, at the rate of 48,000 per hour, with the two outside pages in two colors and black ; all the other pages in black only. Papers with any number of pages from four to sixteen, with four colors and black on the outside pages, the other pages in black only, can be obtained at a speed of 48,000 per hour. By running the full product of the color section of the machine into one folder and associating there- with webs of paper from the other section of the machine, papers with any number of pages from eight to twenty-four, with the two outside pages and two of the inside pages printed in four colors and black, the other pages in black only, can be produced at a speed of 24,000 per hour. The dimensions of this machine are as follows : Length, 35 feet; height, 17 feet; width, 9 feet; the weight, about 225,000 pounds ; and the number of parts of which it is composed, approx- imately 50,000. The last three or four years have also witnessed an immense advance in the art of color printing. The magazine without an elab- orate color cover, or perhaps colored illustrations, is now an excep- tion, whereas it was the reverse not long ago. After satisfactory experiments it was ascertained by the writer that, with the inks prop- erly prepared, and suitable plates to print from, colors could be printed almost simultaneously upon the paper, without mingling ; in short that the supposed necessity, in much of the work done, of drying the sheets after the impression of each color on the paper, was not necessary 86 DOUBLE SEXTUPLE PRESS for the production of a good quality of printing. Further experiments also proved the mechanical possibility of obtaining most accurate register in printing from a roll and that the number of impressions, or colors, could be increased to advantage. These various experi- ments resulted in the construction by Hoe & Co. of color presses which were almost simultaneously installed by the proprietors of the New York "Herald" and the New York "World," who com- menced the publication of colored supplements, upon a system which has been adopted by the papers in most of the large cities, and which they have never discontinued. The practicability of printing in colors has been so fully demonstrated that color attachments are being added to very many of the large newspaper presses throughout the country. The most extensive of the color presses, and the largest print- ing machine ever constructed, is the color press made by Hoe & Co. for the New York "Journal" and now used in printing portions of the Sunday editions of that paper, although others of approximate pro- portions and capacity have been made for the New York " World," the New York " Herald," the Chicago " Tribune," the Boston " Post " and other newspapers. This machine gives as many as eleven separate impressions, or colors, on a single copy of the paper; that is, it will print in six colors on one side of the sheet and five on the other, or it may be arranged to print three colors on one side and six on the other, giving a speed of about 16,000 eight-page papers an hour, or at every revolution of the cylinders the equivalent of two perfect eight-page papers printed in colors. Four, six, eight, ten, twelve, fourteen, sixteen, twenty, twenty-four, twenty-eight or thirty- two-page papers may be printed on this machine, as required, from one, two or three double-width (or four-page-wide) rolls of paper. It will also, produce magazine forms (with pages half the size of those of the regular issue of the paper) at from 16,000 to 24,000 an hour, either 16, 20, 24, 28, 32, 40 or 48 pages, delivered folded, 87 COLLIER'S WEEKLY PRESS cut, and automatically wire-stitched, with all the pages printed in colors or half-tones. Such a development of the art of printing, especially in colors, in which accurate register is not only necessary, but must be main- tained, would have seemed incredible a few years ago, but this is now a daily occurrence and many newspaper offices produce colored supplements in the same manner and with the same results, having additions placed upon their quadruple, sextuple and other presses for the purpose. Nor has this development of colors been confined entirely to the demands of the newspaper world. It is gradually finding its way into the weekly periodical and the monthly magazines. It had been considered impossible to print half-tone illustrations on both sides of the sheet at one operation and deliver them flat, without smutting. Not only has this difficulty been overcome, but in the latest presses, such as used by Collier's Weekly, the finest half-tone work is don e on a perfecting press printing on a roll of paper. The periodi- cal is printed in multiple pages, as required, and delivered from the machine folded, cut apart and pasted, ready for the binder. It is not desirable, of course, when using fine inks, to make immediate delivery from the press ; therefore the papers, after having been per- fected, folded and pasted, are left to stand for some hours before they are distributed to the readers. Satisfactory methods of doing this have also been devised. The capacity for printing fine half- tone illustrations on a rotary press having thus been demonstrated the next step is evidently the production of colored half-tones, and the time is undoubtedly near at hand when the monthly magazine as well as the weekly periodical will appear, instead of in black half- tones, now so popular, with these same illustrations printed in the most delicate manner in colors and all delivered in perfection from rotary presses, folded in entirety, or in signatures, ready for the binder. 88 Of! O U 89 THE PRINTING PRESS It must now be evident to every experienced observer that the time has arrived when printing upon the rotary system will in a large measure supersede that now done upon flat-bed cylinder presses, although the latter will always be retained for some kinds of work. Satisfactory methods will be devised for attaching upon the cylinders electrotype or stereotype plates of varying sizes. In addition to this, new and improved methods are constantly being brought forward for the transferring of type forms, photographs and illustrations of every description, upon prepared sheets of metal, which receive the ink and give impressions either from a raised surface, as in the ordinary letter-press printing, or in the manner of lithographic printing. These and other new methods of mak- ing plates will undoubtedly lead in the future to great economy, as well as to important improvements in the process of printing. ROBERT HOE. FROM MEDAL BY SCHARFF