CORNELL UNIVERSITY LIBRARY Gift of J. Carlton Ward, Jr. ORNELL KNFVFRSIIY LICRARY 3 1924 063 726 289 The original of this book is in the Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924063726289 „•"?■ \/ii:\i; c^tJ KTii cc- 'T/^/'xi :!^S^ H4MII TON. OHIO. IJ. S. A. ALEXANDCU GORDON. ROB'I'. C. McKINNIi^ . PRI;Sir>l;NT. Sl:C. AND 'I FVIAS. CATALOGUE NILES TOOLWORKS. nANUPACTURKRS Of= Iron and Steel Working A\ACH1NER^^ Railway. Car, Boiler and Macmine Shop Equipments. '^ -f^ 1891. if MAniLTON, OHIO, U. S. A. BRANCH HOUSES OWNED AND OPHRATED BY THE COMPANY, NEW YORK, 136 :ind i ;8 Liberty Street. PHILADELPHIA, 705 Ardi Street. CHICAGO, Phenix Building. PITTSBURGH, Lewis Block. 'iS%^^ IlluitrateJ and PrinlcJ for NILES TOOL WORKS b\' McDONALD & IHCK. Cincinnati. NOTES. ILLUSTRATIONS. The Illustrations given in this Catalogue correctly represent the tools at this time. changes and improve- ments are being made from time to time, and photo- graphs illustrating the latest improvements will accompany all propositions for tools. PRICES. Net Prices will be quoted upon inquiry. DELIVERY. Tools will be delivered free on board at our Works. For export shipment boxing will be CHARGED EXTRA AT COST. TERMS. Unless otherwise agreed, terms are cash 30 days from date of invoice. CONTENTS. PAGE. Part 1,— RAILROAD WHHKL AND AXLE MACHINERY. WhfL-i Lathes— Car Wliet-I Lathes— Cutting-oft Latht-s- Q)uartenng Machiiu-s — Axlf Lathes — Wheel Presses — Car Wheel Borers, ii ■SCREW MACHINES, 39 -LATHES 67 ■PLANERS, 85 ■SHAPERS AND BLOTTERS, 107 -BORING AND TURNING MILLS, .... 125 -SPECIAL BORING MACHINES. Turret Boring Machines — Chord Boring Maclinies — Cylinder Boring Machines — Horizontal Boring, Drilling and Milling Machines — Horizontal Boring and Drilling Machines — Double Boring Machines — Crank Boring Machines, ......... 147 Part VIIL- DRILLING MACHINES. Vertical Drills — Radial Drills — Arch Bar Drills — Sate Door Drills — Multiple Drills — Car Wheel Drills — Rail Drills — Multiple Drilling and Tapping Machine, . 177 Part IX.— PULLEY MACHINERY 209 Part X.— BENDING AND STRAIGHTENING ROLLS, . . 219 Part XL— MISCELLANEOUS, 237 Part 11. Part III. Part IV. Part v.- Part VI. Part VII. NDEX A complete index will be found in the back of this book. MAIN ENTRANCE TO NILES W INTRODUCTORY. I N issuing tliis Catalogue, we have endeavored to present such of our ^ machines as are of general use, and concerning wliich we are in most frequent receipt of letters of inquiry. We have necessarily omitted many machines as being entirely too special to be of general interest, although '^yje//^ VIEW IN MAIN ERECTING SHOP. many of these even are adapted from some of our regular patterns. Estimates and photographs of special tools will be cheerfully furnished upon application. We desire also to call your attention briefly to our very superior facilities for manufacturing machine tools. We are prepared to furnish complete equipments for railroad, car, loco- motive, boiler and machine shops. We have many special labor-saving machines for various purposes which should find a place in every shop. Our machines are fully abreast of the times, if not in advance, in convenience, VI INTF^ODlCTOt^"^' power and weiiiht. We aim to meet all rL-quirements, and are work'ing constanth' in the line nt impr Qi Q MLES TOOL \\'ORKS. MA.niLTOX, OHIO. 13 Part I. Driving Wheel Lathes. ■ I 'HESE Lathe? all ha\-e two heads, face platt-s and carria;^es frir turning a pair of dri\'ers on their axles at the same time. The\' ha\e ample power to carr\" two hea\'\' cuts simultaneoush'. The face plates mav be dri\'en together or separatel\\ as desired, and at the same or different speeds. They are made of sufficient diameter to affijrd clamping room for tires, to allow for boring. The main spindles are of extra large diameter, with large and long bearings. Each main spindle has an internal sliding spindle with sufficient tra\-erse to clear the longest crank pins. The dri\'ing shaft is a solid steel forging, extra large, free from torsion, and hence insuring great steadiness of motion while the Lathe is taking heavy cuts. All gearing, including the large face plate gear, is cut from the solid, insuring the full bearing of the teeth, and smooth, stead\' running of the Lathe. The face plate gears are not cast solid with the face plates, but are securely bolted to them, and may, in case of accident, be readily replaced without the necessity of replacing also the face plates. The bed is triple web, of great width and depth. The front section forming the slides for the carriages is carried up to secure great stiffness at the point where the strain of the cut is taken, and to permit the use of \'ery short, stiff tool rests. The feeds are automatic, and arranged by a special de\-ice to secure proper speeds for turning both tires and journals. The right-hand head is arranged to slide, to accommodate axles of different length. It is operated by powerful hand gearing. QUARTERING ATTACHMENT. Our Drix'ing Wheel Lathes may be furnished with Quartering and Crank- Pin Boring Attachments on one or both heads, as may be desired. These attachments are secured to heavy brackets cast on the sides of the head stocks. They are arranged for quartering either right or left-hand lead, as ordered. The boring spindle is of large diameter. A bearing is prox-ided to attach to the front of the face plate to support the end of the spindle, close up to the work. Brackets are also furnished to clarnp the face plates in position wdien quartering. X o < f- H < H -J o X X H < (J 2 > Q NILES TOOL Vv'OF^KS, MAAMLTON.OtllO. 15 Driving; Wheel Lathes. LIST OF SIZES. 60-lnch Driving Wlieel Latlie. Swings 6i inches diameter. Diameter of Face Plates, 60 inches. Will turn wheels 54 inches on tread, 66-Inch Driving Wheel Lathe. Swings 67 inches diameter. Diameter of Face Plates, 66 inches. Will turn wheels 60 inches on tread. 69-Inch Driving Wheel Lathe. Swings 70 inches diameter. Diameter of Face Plates, 69 inches. Will turn wheels 66 inches on tread. 79-Inch Driving Wheel Lathe. Swings 79 inches diameter. Diameter of Face Plates, 78 inches. Will turn wheels 72 inches on tread. 84-Inch Wheel Lathe. Swings 85 inches diameter. Diameter of Face Plates, 84 inches. Will turn wheels 78 inches on tread. 90-Inch Driving Wheel Lathe. Swings 91 inches diameter. Diameter of Face Plates, 90 inches. Will turn wheels 84 inches on tread. Any of these Lathes may be furnished vvitliout Quartering Attachment, with Single Quartering Attachment or with Double Quartering Attachment. > 0. LU X (- < US X < O LU Z NILES TOOL WORKS. HAMILTON, OMIO. 17 Niles Car Wheel Lathe. FOR TURNING STEEL TIRED WHEELS. (Patented January ig, i8S6, January 26, 1886. June 2g, 1S86, and April ig, 1S87.) Swings 48 Inches, and will Turn Wheels from 33 Inches to 42 hiclies Diameter. THIS Lathe is specially clesigned for turning steel tired car and truck wheels on their axles. The ordinary Driving Wheel Lathe is not adapted tor this work as in that case the axles must be supported by their centers. This is not practicable, since in service neither the journals or wheel fits of car axles remain true with the axle center. The problem presented in this case is to grip the axles by their journals, keep them in line with each other and revolve them about their common centers, whether these should be true with the original centers of the axle or not. This is accomplished in the following manner : The Lathe is arranged with two face plates revolving on hubs projecting from each head, turned very true and placed in exact alignment. Within these face plates and revolving with them, are placed two very strong, self-centering chucks, with four swivel jaws. They are operated by gearing mounted on each head block. These grip the axle very firmly about the centers of the journals, and with the face plates revolve them in exact line. The two face plates are geared together in the same manner as on Driving Wheel Lathes by a heavy forged steel shaft. The driving cone has four steps for a five-inch belt. The gearing Is enormously strong, and all cut from the solid. The chucks above mentioned are used only to center the work and insure the wheels being turned true with the journals. The wheels are revolved by two drivers on each face plate, which engage with the heads of the bolts used to secure the tire to the wheel center. These drivers are adjustable both lengthwise and radially to suit any wheel. Each head is arranged with a sliding spindle, with centers, which are capped to prevent end motion of the axle when used for turning truck wheels with inside journals. These caps can be removed and the spindles run out beyond the face plates, when the work may be carried on the centers. The right-hand head is movable on the bed by rack and pinion. As the chucks have swivel jaws, they will accommodate themselves to the work as it is put into the lathe. The feeds are operated from the driving shaft by means of a rock shaft placed in front of the machine, and work through the means of a ratchet lever in the same manner as on Driving Wheel Lathes. The front section of the bed is raised, as in the case of Driving Wheel Lathes, and the tool rests are then made short and very stiff. They are adjustable for turning the taper on the tread of the wheel, o H U X H < LU l-Ll < u CO tq NILES TOOL WORKS, MAAMLTON. OHIO. 19 Car Wheel Lathe.— Continued. nnHE cut on the opposite page illustrates the novel features of this Lathe. The right-hand head is shown in section, showing the method of gripping the axles on their journals, and the sliding spindle with center, which is capped to tal2-incli belt, and is strongly geared. Two changes of feed, suitable for roughing and fuiishing, are provided. The change from roughing to finishing is made instantly, and without tiie necessity of the operator changing his position. The face plate carries a self-adjusting driver. The front section of the bed is of e.xtra depth, as in the Driving Wheel Lathes, giving additional strength at the point of cut. We build this machine mainly for the accommodation of smaller roads and repair shops having but little of this work to do, and we recommend its use in such places only. For shops having a large quantity of this work the Double Axle Lathe is preferred in point of economy. The Double Axle Lathe will do nearly double the amount of work at the same outlay for labor and expense. The countershaft is arranged with three pulleys having two speeds, hence giving six changes of speed to the Lathe. The countershaft pulleys are 20 inches diameter, 8 inches face. Speeds, 90 and 120 revolutions. Note.— These machines are furnished either with or without the very convenient crane shown in cut, as desired. ?r < _1 < tp -J ca D O NILES TOOL \v'ORKS, HAMILTON. OHIO. 27 Double Axle Lathe. ( Patented May 9, 1S7T, and Jan. 10, 1882.) ""PHIS machine is designed for turning; Locomoti\'e and Car Axles, and is provided with two carriages, tool posts, etc., for finishing both ends of the axle at the same time. The axle is passed through the center-head and driven by an equalizing driver, turning upon two dead centers. The axle is finished complete at one operation, without turning end for end. The driving cone has three steps for a 4-inch belt, and is very strongly geared. Carriages are fed by steel screw with right and left-hand threads. The feeds are driven positively by gearing, and two changes of feed for roughing and finishing are provided without changing gears. The change is made by pulling an internal clutch. The center head is movable on the bed. This head carries an equalizing driver plate, the driving studs of which come in contact with the dog on the axle, hence the axle is not held rigidly but is permitted to accommodate itself to any irregularities in the forging. This method of driving, together with the fact that we turn on dead centers, insures the most accurate character of work. The center leg forms a tank for holding water and oil. A rotary pump driven from the main gearing forces a stream of water and oil on the cuts while the machine is in operation. The carriages and bed are so constructed as to carry the overflow back into the tank. A convenient crane is provided, by means of which one man can handle the axles in and out of the Lathe. The hole through the center head is 8}( inches diameter, hence an axle can be put into the Lathe easily. The Lathe will take in between centers 7 feet 8 Inches, accommodating the longest axle in use. The capacity of this machine is nearly double that of the best Single Axle Lathe built. From seven to ten axles per day of ten hours is a fair average on a Single Axle Lathe. On our Double Axle Lathe from sixteen to twenty axles can be finished by an average hand as a regular day's work. We have cases where as many as twenty-five axles have been turned in one day. This Lathe has demonstrated its value by actual service for many years in the leading railroad and car shops of this country. It is by no means an experiment. It will do the work claimed for it and fully justifies the increased investment. The countershaft has two pulleys, 18 inches diameter, 4 inches face, and should run 160 revolutions per minute. Car Wheel Boring Machine. a NILES TOOL Xv'ORKS, HAA\ILTOiN,01-llO. 29 Car Wheel Boring Machine with Power Crane. FOR BORING CAR WHEELS LIP TO 42 INCHES DIAMETER. n^HE cliLick is 48 inches diameter, self-centering, vvitli independent jaws. For boring car wlieels a very stiff and powerful macliine is required. It is tlie usual practice to take two cuts in boring wheels ; the first, or roughing cut, taking out most of the metal to be removed. The finishing cut is run through at a fast feed, taking out very little metal. This work is forced to the utmost capacity of the tools. It is, therefore, important that the machine should be very stiff and perfectly rigid under the heaviest cuts. Our Car Wheel Borer is one of the heaviest machines built for this purpose. Weight, 11,500 pounds. The metal is distributed in the best manner to resist the strains to which such a machine is subjected. The column is not square or rectangular in section, but is of such form as to partly surround the chuck plate with a very broad base, being the stiffest form possible, and preventing any spring in the machine. The chuck is made very strong and substantial in order to stand the very hard usage to which such a machine is subjected. The chuck'-spindle is fitted to a straight bush in the body of the machine. In case of wear this bush may be replaced and the spindle refitted in any shop. The machine is provided with power crane, by means of which wheels may be handled with the greatest ease and very rapidly. The crane beam is very low, and may swing under the tool bar, directly over the center of the chuck. The driving cone has three steps for a five-inch belt. There are three changes of feed — two for roughing and one for finish- ing — ranging from one-si.xteenth to one-half inch. The change from the roughing to the finishing cut is made by the operator instantly, without changing belts or gears or moving from his place. The boring bar is fed by a steel rack, accurately cut. It is counter- weighted and has quick return. Countershaft and wrenches are furnished with machine. The countershaft pulleys are 30 inches diameter, 6^ inches face. Speed of countershaft, 60 revolutions per minute. Countershaft for crane has pulleys 12 inches diameter, 4}^ inches face. Speed, 200 revolutions. ■JO 'J-J O NILCS TOOL \\'ORKS. hA/niLTON. OMIO. 31 Hydrostatic Car and Driving Wheel Presses. THESE machines are designed for pressing on and off car and driving wheels by hydrostatic pressure. They are all very strongly made and will work with safety up to their stated capacity. The cylinders are all made of cold-blast iron and are lined with copper, which is \-ery carefully spun and burnished into place to prevent leaking. On all sizes except No. i the pumps ha\'e two plungers li^ and i inch diameter, respecti\'ely. The operation of the plungers is controlled by an improved de\'ice recently brought out by us and patented. This device consists of rods and levers con- nected with the suction valves. By raising the levers the suction valves are seated and the plungers force water into the cylinder. At the start the combined areas of both plungers are thus utilized. When the pressure rises, the rod con- nected with the valve of the larger plunger is dropped, unseating the valve and stopping its operation. The smaller plunger continues its work until the wheel is forced to its position. Its rod is then dropped and the operation ceases. The starting and stopping is done instantly, v/ith the least possible exertion on the part of the workman, and without changing his position, and both plungers are utilized at the start to expedite the work. The cylinders and resistance posts are held by two heavy, steel tie-bars, amply sufficient for the heaviest duty. A cast iron sole-plate supports the entire machine, making it wholly self-contained. We furnish pressure gauge, graduated to show pounds per square inch and tons on ram ; safety valve, enclosed in a case wherein it may be locked ; relief valve, weight for ram, tank and wrenches. The pressure ordinarily required for forcing wheels on their axles is about thirty tons, and when put on at that pressure they will not come off in use. For removing old wheels from their axles the pressure required may be equal to all the machine will exert. These machines are built of following sizes and capacities. No. I Hydrostatic Car Wheel Press. FOR PRESSING ON AND OFF CAR WHEELS. Will take in wheels up to 36 inches diameter. Tested up to a pressure of 100 tons before leaving the works. The ram is 8 inches diameter, and has 18 inches stroke. The pump has a single plunger, 3f the carriage in cutting lift, facing, etc. K is an arm pivoted to the rear of tlie carriage and carrying three open dies like a bolt-cutter head. It is more fully described on page 46. M is a block sliding on the bed. N is a gauge screw attached to this block" and provided with two nuts. The stop lever shown in the cut turns up to straddle this screw, and the positimr of the nuts determines how far each wa\' the block" may slide. O is the turret fitted to turn oi"i the block. It has si.x holes in its rmi to recei\'e sundry tools. It can be turned to bring any of these tools into action, and is secured by the lock le\'er P. @ --- — — \f^ 53^ ^^-- —^ ^ -^s^" n W- -_:-^^_ *K _ -_^rj i^D '^- Egf-J :^3f = 4 m w C-T=5 ^^ — .-=s ^o. %. F)G. 3. Plan of Turret. The turret slide is moved quickly by hand, by means of the capstan levers U, which, by an in-and-out motion, also serve to lock the turret at any point. The turret slide is fed in heavy work by the hand wheel R on its tail screw. This tail screw carries, inside the hand wheel, two gears S, which are driven at different speeds by a back shaft behind the machine. These two gears are loose on the tail screw, and a clutch operated by lever T locks either one to the screw. Both the carriage and turret are provided with oil pots — not shown in the cuts. NILES TOOL WORKS, MAniLTON.OMlO. 45 The Turret Tools. w E here illustrLite the Jifferent forms of tools used in the turret on ordinary shop work. ^ Fig. 4- End Gauge The End Gauge, shown in Fig. 4, is simph' a hollow shanlc A fitting the turret, and a gauge rod B fitting the shank. The shank may be set further in or out of the turret, and the rod may he set further in or out of the shank. The end gauge is so set that when the turret is clear back against its stop the end of the rod B will gauge the proper projections of the bar iron from the chuck of the machine. Fig. 5. Center. The Center, shown in Fig. 5, e.xplains itself. Is used only in chasing long work in steel. Fig. 6. Turner. The Turner, shown in Fig. 6, is a very peculiar tool. It consists of hollow shank A fitting the turret ; a hardened bushing B held in its front end by a set-screw ; a heavy, mortised bolt C in the front lug of the shank ; an end-cutting tool D, shaped like a carpenter's mortising chisel, and clamped by 46 NILES TOOL WORKS, MAAMLTON. OMIO. the iiiortisfd bolt ; a collar screw E to hold the tool endwise, and a pair of set-screws F to swivel the tool and its holt. Bushing B is to suit the work- in hand. The tool L) is a piece of square steel hardened throughout. It is held by its bolt with just the proper clearance on its face. It cuts with its end without an\' springing, and will on this account stand a \'ery keen angle Fig. 7. SizER. of cutting edge. There is hardly any limit to its cutting power. It will cut an inch bar away at one trip with a coarse feed. It does not do smooth work, and is, therefore, used only to remove the bulk of the metal, leaving the sizer to follow. The Sizer, shown in Fig. 7, consists of a hollow shank A fitting the turret and carrying in its front end a hardened bushing B and a flat tool C. Fig. 8 Die Holder. Fig. 9, Die Holder. The sizer follows the tm'ner and takes a light water or oil cut, giving size and finish with a coarse feed. Having only light, clean work to do it holds its size nicely. The Die Holder, shown in Figs. 8 and 9, is arranged to automatically stop cutting when the thread is cut far enough. It will cut a full thread NILES TOOL WORKS, MAAMLTON.OMIO. 47 cleanly up against a solid shoulder. !t consists of a hollow shank' A fittinii; the turret ; a slee\-e B fitted to revolve and slide on the front end of the shank C ; a groo\'e E bored inside the sleeve ; a pin D on the shank fitting freely in the groo\'e E ; a keyway F at one point in the groove and leading out each way from it, and a thread die G held in the front end of the sleeve. When the turret is run forward the thread die takes hold of the holt to be cut, but it revolves idly instead of standing still to cut, until the pin D comes opposite the ke)'way F, when the turret still being moved forward the pin enters the back of the keyway. The sleeve now stands still, the die cuts the thread and pulls the turret along by the friction of the pin in the keyway. Finally the turret comes against its front stop and can move forward no further. Consequently the sleeve is drawn forward on its shank C, and the instant the pin D reaches the groove E the die and sleeve commence to revolve with the work and cease cutting. The machine is then run back- ward and the turret moved back a trifle. This causes the pin to catch in the front end of the keyway and the sleeve is again lodged. The die then unscrews, and, in doing so, pushes the turret back. A tap holder may be inserted in place of the die, and plug taps may be run to an exact depth without danger. Box Tool. — A box tool is a turret shank arranged to hold a series of cutters so as to produce work of several sizes, shoulders and shapes. Box tools are used only on special manufacturing work, and its construction will readily suggest itself when occasion requires. Fig. 25, on page 49, shows a wrist pin with three sizes. Such a thing, if needed in quantities, would jus- tify the use of a box tool. For ordinary work several sizes are produced by using several separate turret tools like the sizer shown in Fig. 7, the heaviest cut being made by the turner shown in Fig. 6. There is hardly a limit to variety of cutting-tools which may be set in the turret to do the different parts of the work on a piece. Fancy end shapes, etc., as well as different effects on large, flat jobs, all come within the range of the turret operations. Drilling. — Drills and other boring tools are held in suitable sockets fitting the turret. The Carriage Tools. — The carriage has two tool posts in which are used ordinary lathe tools of various shapes. These two tools are used at different times, and the rear one cuts when the machine is running backward. 48 NILES TOOL \\'ORKS. f IA,niLTON, OHIO. Onf may be used as a rou.uhinu and shapiii,^ tool, and the other used with constantly l SIXTH OPERATION. Open Die arm beint; brouL'ht down, the bolt is thrcLided, the left carriage stop indicating the length of the threaded part. SEVENTH OPERATION. Turret being revol\'ed to present the DiE HOLDER the solid die is run over tlie bolt, bringing it to exact size with a light cut, and cutting full thread to the exact point desired. EIGHTH OPERATION. Front Tool in the carriage chamfers off the end thread. NINTH OPERATION. Back Tool of carriage, a parting tool, cuts off the bolt; the left carriage stop determining the proper length of head. TENTH OPERATION. Bolt being reversed in chuck the top of the head is water-cut finished by a front tool in the carriage. This operation is deferred till all the bolts of the lot are ready for it. Fig. 31. Turret Process. 54 NILCS TOOL WORKS. HAMILTON. OHIO. Tapping Nuts.— In tapping nuts on the Niles Screw Machine the common nut tapping process is followed. The nut tap, shown in Fi-. 32, is clamped in the chuck and the nuts are held with a wrench. When the shank of the tap gets full of nuts the tap is taken out and the nuts removed. If nuts be bought ready Fig. 32. Nut Tap. tapped, or if there be a tapping machine in the shop, the Screw Machine need not, of course, do this work. There are, however, many special nuts often wanted, and it is well to arrange to make them on this machme. Facing Nuts. — Facing nuts on a man- drel between centers in a lathe is a ridiculously slow process, as the mandrel must he removed from the lathe two or three times for each nut. This consumes more time than the facing. It is well known that rough nuts can not be truly faced if strained up against the shoulder of a solid nut mandrel. Figs. 33 show the patent mandrel used by us. The free collar B allows the nut to adjust itself true with its thread. ha facing nuts on the Niles Screw Machine the patent mandrel is clamped in the chuck and both carriage tools are used — the front tool, dressed to the proper curve, doing the rough, heavy work, and the hack tool finishing afterward with a light water cut with the machine running backward. Nuts may be run on and off while the machine is running. We can supply these patent mandrels in sets for use in common lathes. The\' are of steel. Fig. 33. Patent Nut Mandrel. Fig. 33. Patent Nut Mandrel NILES TOOL WORKS, nA;niLTON.OniO. 55 Range of Turret Operations. T HE intelligent mechanic, b\- inspecting this machine and analyzing the functions oi the parts and mo\'ements, will quickly understand that in an ordinar\' machine shop there is hardh' a limit to the usefulness of the machine. The name — Screw Machine — is calculated to create an impres- sion that the machine is exclusi\'el\' for screw and bolt work. The name arises from the fact that the turret principle was first employed in machines for making the screws used about sewing machines, etc. In such work these machines ha\'e been carried to a high degree of refinement, often being pro\'ided with wire feed, self-chucking devices, automaticalh' re\'ol\'ing turrets and automatic carriage movements, wherebx' a rod of iron or steel being once chucked and the machine started, the machine needed no further attention till the rod was completel}' worked and a new one required. The automatic movements, quite feasible in these small machines, become impracticable and undesirable when the parts to be moved have great weight and hea\-iness of motion, and when the massi\'e operations are necessarily slow. From making screws only the machine ad\'anced into making numerous small parts of sewing machines, guns, etc. Then came the Fox lathe for brass work, without which machine the elegant brass work of to-day would entirely fail in its uniformity of size and finish, and would be increased at least ten-fold in cost. Now we find the machines making the heaviest screws, bolts, pins, handles, knobs, nuts, finished washers, rods, plugs, buttons, glands, flanges, followers, arms, collars, and similar lathe work. Numerous kinds of square and irregular castings, held in a suitable shifting chuck, can have a place faced here, a boss turned there, a recess cut, a hole drilled, a hole drilled and counterbored, a hole of one size drilled and tapped here, a hole of another size drilled and tapped there — and all with a cheapness and a uniform accuracy not attainable b)' the most complete outfit of separate machines. These machines are run by unskilled men, the care and setting of the tools, of course, being confided to a skilled man. 56 NILES TOOL U'Of^KS. MA-^ILTON, OMIO. Standard Screws, Heads and Nuts. ! 'Ill mot f Si-'rew. Threads Iiiaineter Wi.lth at ruot of por inch. | Thread. | of fl.at. Slinrtditi of hex. or .square Uiameter l:Ii'.\ag011. Long L'iaineier Square. Thickness Nut.s. Thickness Heads. Tap rn-ill. 1 4 1 1) _7_ 1 B 1 2 S f 7 ¥ If If If 1^ 2 2i 2i 2f 3 3i 41 5i 6 20 18 16 14 13 12 11 10 9 7 6 a 5 5 41 44 4 4 34 3i 3 3 2| 2| 2| 2i 2i 23. 21 .185 .240 .2!I4 .344 .400 .4:)4 ..lOT .020 .731 .s:-;7 .040 1.065 1.160 1.284 1.389 1.491 1.616 1.712 1.962 2.176 2.426 .11062 .0074 ,0078 .00S9 .0096 .0104 .0113 .0125 .0138 .0156 .0178 .0178 .0208 .0208 .0227 .0250 .0250 ill i; 4 1 n It ■^ 1 li >> .5 ■"'11 .0277 .0277 .0312 .0312 1 u HI m u ' (;4 ^ i; 4 ■^ 1 () ^t; 4 4 1 li J7_ 1 li 1 H - 1 1; -S2 ■-""iJT ^t -s • >:; -4 3H H 2_!L IB m •^ r. H 2-3- 3f^ 3H If 215 314 4,=, i-J -"1 Ij ''.I 3f m 9 .J 3* 4tV m 91 ■^4 3| 44 m 91 -li 4M 6 2| 2.629 .0357 4t ] H m 3 2.879 .0357 5 5|f 7tV 31 3.100 .0384 H 6/4 m 31 3.317 .0413 H m H 3f 3.567 .0413 H h\ m 4 3.798 .0435 H "^ 9^ 4i 4.028 .0454 H 'U 9J 44 4.256 .0476 7i m m 4| 4.480 .0500 H m lOff 5 4,730 .0500 8 9A iiff H 4.953 .0526 8| Q23 ^T2 iH H 5.203 .0526 8f 10^ 12f H 5.423 .0555 H ^m 12ff 6 i _3_ 1 6 li (j 4 1 4 1 1 re 1 .'> IJ4 11 4 Til li 31 H 4 1 .5 32 4i 1.1 .J J 1 1; IJ^- 1.3. If m 9 1 9_5_ "^16 91 lA 113 U li If 9_7_ "16 2f ■TY 9 1 1 31 -16 "^32 97 311 -8 -"3 2 3tV m 3i m 3tV 4A H 4^^ 51 3 44 4 4f 4^ 4|i 4| 5A 4^ 5tV Do not cut this page. Cartiboard copies sent on application. NILES TOOL WORKS, MAAMLTON.OhlO. 57 United States Standard Screws. "T^HE table on opposite page gives standard sizes for screws, heads and nuts, ^ and we earnestly advise among our patrons its adoption. It is now used by all the first-class shops in the country, and taps and dies are made in accordance with it. The thread is not sharp at top or bottom, but is flattened, as shown in Fig. 34. This thread is most durable, permits best fitting, and the threading tools are durable. Darling, Brown & Sharpe supply gauges for giving shape of tool point. The angle is 60 degrees, and the flats equal one-eighth of the pitch. Fig. 34- U.S. St.andard Thread Shape. Machine Screws. There are no standards for the heads of machine screws, though there should be. We present below a table of sizes as used by us for many years. We know of nothing in its favor except that it is a list which secures uniformity with those who use it, and that it recognizes usual sizes of bar iron. SIZES FOR MACHINE SCREWS. Diameter of Screw. nr _3 1 6 4 ,5 T6 1^^ 9 1 6 5. 8 3 ¥ 7 ¥ H Diameter of HeaJ. in 1^ ^^ fS 1 1 TT 11 16 13 TF 1 5 T6" ll^F Length of Head. .5 ST _7_ 33 5 T¥ 3 tV 1 2 1 2 9 TS 3 1 8 Size of Slot. 1 V 1 3 2-^6" '16 1 Y 3 16-^8 1 Y 5 15'^3 2 3 -«- 5 32-^1 6 8 2^16 3x3 32'^16 Iv 7_ ¥'^72 ¥^T .5 Y 5 T2^rB" 5 y3 Depth of Counterbore. _3_ 1 6 3 T¥ 1 5 T¥ 5 Tff 3. 8 7 TF 7 16 1 2 5. 8 3 T 1 58 NILES TOOL Vv'ORKS. tlA.niLTON, OHIO. Accurate Sizes. IN all kinds of shop work it is of yrt-at importance that sizes be uniform and accurate. Setting calipers by a scale will not give an accurate size, and as no two work-men woukl get exactly the same size it follows that there can be no uniformity in the sizes. In our own slKip we use no loose calipers. We use solid gauges, hardened and ground and kept in shape by the tool room men. All the workmen consequently use the same size, and the sizes are as accurate as yn Fig. 55. OuTSiDii Caliper. the tool makers can make them, hi screw and bolt work the matter of sizes is a specially important one, and purchasers of our Screw Machines have generally been supplied by us with standard calipers. Fig. 35 shows a standard one-inch solid caliper. It is of steel, hardened and brought to size after hardening. It is accurate to the ten-thousandth part of an inch. It is short and stumpy so as to slip from the fingers if crowded too tightly upon the work. These calipers can be furnished in sets running bv sixteenths. If these outside calipers be true to size the workman can get inside sizes by Fig. 36. Inside Caliper, setting his calipers to these. But these outside gauges will, of course, lose their size in time by strain. It is, therefore, important to have the accurate size preserved in male form, which is not subject to strains. With an accurate male size the outside calipers ma_\' be easily kept in good shape. Fig. 36 sho\\'s a standard one-inch inside caliper, of hardened steel, brought true after hardening, and accurate to the ten-thousandth part of an inch. Such calipers ma\' be put in regular use, or tliey may be carefully preser\'ed as sizing iiauges. We mal2-inch face, and shouk run on forward speed 100, and on backing speed 200 revolutions per minute. Weight with 8-foot bed, 3300 lbs. 26-Inch Engine Lathe. SWINGS 26 inches over the ways and 19 inches over the carriage. With bed 10 feet long it will turn in length 52 inches. The cone has five steps for a 3'2-inch belt. The spindle is 4% inches in diameter. Front bearing is 6 inches long. The carriage is 42 inches long. The feed is by splined screw connected to the spindle by gearing, and is reversed at the apron. The Lathe is provided with power cross feed and compound rest. Countershaft has three pulleys 18 inches diameter, 7% inches face, and should run 80 and 120 revolutions per minute. Weight with lo-foot bed, 7400 lbs. o z m X. u o ^(-n;^ NILCS TOOL WORKS, MA.niLTON, OHIO. 73 30-Inch Engine Lathe. SWINGS 30 inclics o\'oi- the ways and 22 inclu'S o\'(.t the carriage. With bed 10 feet long it will turn in length 48 inches. The cone has five steps for a 4-inch belt. The spindle is 4 '-2 mclies diameter. Front bearing is 6 inches long. The carriage is 44 inches long. The feed is by splincd screw connected to the spindle by gearing and is reversed at the apron. The Lathe is provided with power cross feed and compound rest. Countershaft has three pulleys 20 inches diameter, 7>^ inches face, and should run 75 and 115 revolutions per minute. Weight with lo-foot bed, 8000 lbs. Shafting Lathes. THE 26 and 30-inch Lathes are especially recommended for turning shafting. We mak'e two styles of shafting rests for this purpose. One is intended more for occasional use, and has two tools on the front and one at the hack of the rest. The other style, which we furnish for continuous use, consists of a heavy rest base provided with a tank and pump. It has two tools immediately preceding, and one following, the shafting ring. All three are in front. Both these rests are equipped with our patent split collars. These are so made that they are perfectly rigid v/hen in place, and yet can be easily inserted when the end of the shaft is turned to receive them, without removing it from the Lathe. When desired we arrange these Lathes with a driving gear on the tail stock. This arrangement permits turning a shaft its entire length without removal from the centers. 36-Inch Engine Lathe. SWINGS 36 inches over the ways and 27 inches over the carriage. With bed 12 feet 6 inches long it will turn 6 feet in length. The cone has five steps for a 4-inch belt, ranging from 22 to 8 inches. The spindle is 5 inches diameter, and front bearing is 7 inches long. The carriage is 48 inches long. The apron gearing is driven by a splined rod connected to the spindle by gearing, and is reversed by tumbler gear in the headstock. The lead screw is supported its entire length in a planed trough. Each Lathe is provided with power cross feed and compound rest. Countershaft has three pulleys 22 inches in diameter by 7^ inches face, and should run 65 and 100 revolutions per minute. Weight, with 12-foot 6-inch bed, 12,000 lbs. Note. — When desired this Lathe can be furnished triple geared to the face plate, giving fifteen changes of speed. 74 NILCS TOOL \v'ORKS. MA.niLTON.OIIIO. 42-Inch Engine Lathe. SWINGS 42 inches over the ways and 32 inches over the carriage. With a bed 12 feet 8 inches long it will turn 6 feet in length. The cone has five steps for a 4-inch belt, and is triple geared to the face plate, giving fifteen changes of speed. The spindle is 5>^ inches in diameter, with a front bearing 7 inches long. The carriage is 53 inches long. The apron gearing is driven by a splined rod connected by gearing to the spindle, and is reversed by tumbler gear in the headstock. The lead screw is supported its entire length in a planed trough. Compound rest and power cross feed are provided. This Lathe has great power and is adapted to a wide range of work. Countershaft has three pulleys 18 inches diameter, 8 inches face, and should run 105 revolutions per minute. 48-Inch Engine Lathe. (See cut Paf;e 68.) SWINGS 48 inches over the ways and 36 inches over the carriage. With a bed 16 feet 3 inches long it will turn 8 feet in length. The cone has five steps for a 4-inch belt, ranging from 27^^ to ic,j{ inches in diameter, and is triple geared to the face plate, giving fifteen changes of speed. The spindle is 6}4 inches in diameter, with a front bearing 9 inches long. The carriage is 54 inches long. The apron gearing is driven by a splined rod connected by gearing to the spindle, and is reversed at the apron. The lead screw is provided with a cut-off coupling so that it can be disconnected from the feed gearing, except when in use for screw cutting. Three changes of feed for each setting of gears are obtained by means of an in-and-out pin. By this means a large number of fractional pitches can be cut without the necessity of first cutting special gearing. Compound rest and power cross feed are provided. Countershaft has three pulleys 26 inches diameter, 8 inches face, and should run on forward speed 75, and on backing speed 125 revolutions per minute. NILES TOOL \\'Of^KS. HA/HlLTOiN. Ol IK >. 75 5'4-Inch Engine Lathe. n^HIS Lathe is similar in y;eneral design to the 50-inch Latlie sliovvn on page 76. Swings 54 inches diameter over tlie ways and 41 inclies over the carriage. Witli bed 16 feet long it will turn 8}4 teet between centers. The cone has six speeds for a 4-inch belt, ranging from 8 to 22 inches in diameter. It is mounted on an independent steel spindle with a pinion on same gearing into an internal gear in the face plate, and is strongly back geared. The tail stock is secured by four bolts. It has set-over for tapers and is provided with rollers for easy handling. The carriage is 60 inches long and bears on inner edge of the bed as well as on its own Vs. The Lathe is provided with compound rest, also a wing base for attaching the rest to the end of the carriage. Power cross feed is also provided, and, when desired, angular feed for the upper slide can also be furnished. Countershaft has three pulleys 22 inches diameter, 7>4 inches face, and should run 150 revolutions per minute. 60-Inch Engine Lathe. ' I 'HIS Lathe is similar in general design to the 50-inch Lathe shown on page 76. It swings 60 inches over the ways and 48 inches over the carriage. Cone has five steps for a 4}4-\nch belt, ranging from 15 to 25 inches in diameter, and is mounted on an independent steel spindle, witli a steel pinion working into an internal gear in the face plaie, all cut from the solid. Double set of back gear is provided, giving fifteen changes of speed. Face plate is keyed fast to a heavy spindle, which has a front bearing 10 inches diameter and 15 inches long. The tail stock is held by four bolts and has set-over for tapers. It is provided with rollers for quick handling, and is also provided with a strong pawl engaging a ratchet in the bed. The carriage is 60 inches long and is of a very rigid form. The rest has compound movement, with power cross feed and power angular feed to upper tool slide. The tool is held by two clamps and studs. Countershaft has two sets of tight and loose pulleys, each 25 inches diameter, 6 inches face. One set should run 100, the other 150 revolutions per minute. NILES TOOL \v'01xM^S, llAAMLTON.OniO. 77 5'0-Inch Swing Forge Lathe. IX machine of immense weiglit, strengtli and power, designed for turning forged shafts and worlv of a similar character. Swings 50 inches diameter over tlie ways and 38 inclies over tlie carriage. With 16-foot bed will turn 7 feet 4 inches between centers. The cone has six steps for a belt 4'^ inches wide. It is strongly back geared, giving twel\'e changes of speed. The various speeds are accurately calculated for e\'en gradations, from the fastest to the slowest. The cone is mounted on an independent steel spindle, with a pinion of steel, working into an internal gear on the back of the face plate. The face plate is carried on a separate spindle of steel. Front spindle bear- ing 7 inches diameter, ioYt. inches long. The internal gear on the face plate, and all other gearing, is accurately cut from the solid. The tail stock is secured by four bolts and has set-over for tapers. It is provided with rack and pinion gear for easy manipulation. One man can easily handle it. It is also provided with a strong pawl engaging a rack in the bed, thus offering a positive resistance. The carriage is 5 feet long, and very substantial in construction. It is gibbed front and back. The rest has compramd movement. The tool is held by four studs and clamps. The cross feed may be operated the entire width of the face plate, and is as strongly geared as the longitudinal feed. Feeds operate through gearing made extra strong for the hea\'iest work. The lead screw is of steel 3 inches diameter. The screw is placed well up under the flange of the bed, and the nut is immediately below the carriage, bringing the strain as direct as possible. The Lathe is provided with an extra heavy steady rest to tak-e in work of large diameter, and will carry between centers a forged shaft weighing 22 tons. Countershaft has two pulleys 20 inches diameter, 6 inches face, to run 200 revolutions, and two pulleys 18 inches diameter, 6 inches face, to run 250 revolutions. H < o O > < X X u o NILES 'I'OOL \v'ORKS. hA,^MLTON. OHIO. 79 6o-Inch Heavy Forge Lathe. ' I 'HIS Lathe is built from entirely new patterns, and is made extra hea\'\' aiiLJ stnuiL^ tliniu^linut. It is ile'si^ned for Lise in forces for rough turning or finishing liea\\' sliafts, rolls, crank's, etc. ; also for machine shop use when extra dut\' is required, as in turning and boring large steel castings. The' dut\' imposed on machine tools in such cases is enormous, and Latlies of ordinary weight and construction are not able to withstand it. The l,athe swings 60 inches over the ways and 46 inches over the carriage. With a bed 16 feet long it will tru'n 6 feet between centers. The cone is mounted on an independent steel spindle, with a steel pinion gearing into an internal gear on the back' of the face plate. It has fi\'e steps for a 4}^-inch belt, and has two sets of back gears, thus gi\'iiig fifteen changes uf speed to the face plate. These speeds are ail calculated for even gradations, from the slowest to the fastest. The main spindle is 10 inches in diameter at the front end, and the bearing is 15 inches long. The face plate is bolted fast to if. The carriage is 68 inches long, and is made of a very stiff form. It is accurately fitted to the bed its entire length, and is gibbed both front and back. The rest has compound movement, with longitudinal, cross and angular power feed. The feed mechanism is made in the very strongest manner, and very rigidly supported in the apron to enable it to withstand the severe duty impijsed. The feed re\'ersal is by strong tumbler gearing in the head, so that no change in the stud gear is needed in cutting either right or left-hand threads. The feed reversing lever is very conveniently placed on the front side of the head stock. The lead screw is placed well up inider the shears of the bed, and the nut so arranged as to bring the strain on the carriage as direct as possible. The tail stock is held down by four bolts, and is also provided with a strong pawl engaging with a rack cast in the bed. This arrangement offers a positive resistance, thus preventing all danger of slipping. The pawl is raised or lowered by a hand knob on the side of the tail stock. The upper slide r)f the tail stock is also held independently by four bolts. This arrangement allows the tail stock to be set over for taper 8o NILES TOOL \v'ORKS. MA/HILTON, OMIO. work withOLit uncIampiiiL; from the bed, and is very convenient when worl^ by 16 inches. The internal gear on the face plate and all other gearing are accurately cut from the solid. The tail stock is secured by four bolts and has a set-over for tapers. It is provided with four rollers for quick and eas}' manipulation, and has bearings 38 inches long. It is also provided with a strong pawl engaging a rack cast in the bed. The carriage is 5 feet 6 inches long, and very substantial in construction. It is gibbed front and back'. The bed has great width, \\z. : 5 feet 4 inches over the top, and depth of 24 inches. The rest has compound movement, with power cross feed and power feed to upper tool slide. Tool is held by four clamps and studs. All the feed gear is made e.xtra strong for heavy duty. Lead screw is of steel, 3/g inches diameter. The screw is placed well up under the flange of the bed, with nut directly under the carriage ways. The Lathe is pro\'ided with an extra heavy steady rest to take in work of large diameter. The Lathe will carry between centers a forged shaft weighing 25 tons. The Lathe is furnished with countershaft, steady rest, follower rest, screw gearing, wrenches, and every appliance to mal inches face, to run 180 revolutions ; one set tight and loose pulleys, 20 inches diameter, 5^2 inches face, to run 250 revolutions. NILES TOOL WORKS, MAAMLTON.OMIO. 8i TESTIMONIALS AND REFERENCES. Testimonials. Office of B. F. Sturtevant. Niles Tool Works, Hamilton, O. BOSTON, MASS., Feb. 9, 1889. Gentlemen : — The three 22-10011 Lathes you sold us have been set up and running for some time. Their substantial and excellent design is a cause of constant comment. They have proved themselves satisfactory in every way. Yours truly, B. F. STURTEVANT. Office of Dennis Long & Co. Niles Tool Works, Hamilton, O. LOUISVILLE, KY., Oct. 14, 1890. Gentlemen: — Replying to your favor of the 13th inst., we have in use since 1888 the 60-inch Lathe furnished by you, and we take pleasure in writing that it has given entire satisfaction during the entire time, and we consider it an excellent tool. Yours respectfully, DENNIS LONG & CO. Office of T. M. Nagle. Niles Tool Works, Hamilton, O. ERIE, PA., Oct. 16, 1890. Gentlemen : — The 42-inch Swing Lathe purchased of you several years ago, as also the 30-inch Lathe purchased of you about one year ago, are both most excellent tools, and as good as any 1 have in the works. Wishing you continued success, 1 remain, Yours truly, T. M. NAGLE. The Ashton Valve Co. Niles Tool Works, Hamilton, O. BOSTON, MASS., Oct. 16, 1890. Gentlemen : — Replying to your letter of the 14th, asking what our experience is with your new 30-inch Lathe, we will say that it fills our requirements and all demands we could expect. We are perfectly satisfied with it, and know of no better machine that could do the work. Very truly yours. The ASHTON VALVE Co., _ H. G. Ashton, General Manager. Eagle Iron Works. Niles Tool Works, Hamilton, O. DETROIT, MICH., June 9, 1890. Gentlemen: — Replying to your favor of the 7th, the 48-inch Engine Lathe which you furnished us two years ago has been in constant use since starting, and we are well satisfied with it. It is substantially constructed in every particular, and has been pronounced an excellent tool by everyone who has seen it. Although we were offered more favorable prices by other manufacturers, we considered yours with the difference in price and are well pleased with our investment. Yours truly, EAGLE Iron Works, C. J, O'Hara, Secretary NILES TOOL \n'OF^KS, llA/niLTON. OHIO. Lidgcrwood Manufacturin;^; Co. Niles Tool Works, Hamilton, O. NEW YORK, Aug. 26, 1890. Gentlemen: — In response to yours of the 20th, we beg to reply that the 72-inch Engine Lathe \\'e bought of you some two or more years ago is giving us perfect satisfaction in every particular. Respectfully yours, LiDGERwooD Manufacturing Co. Bellaire Nail Works. Niles Tool Works, Hamilton, O. BELLAIRE, O., June 7, 1889. Gentlemen : — Replying to your favor of the 6th inst., the 30-inch Engine Lathe vs'hich we bought from you has been in operation for the past six months and has given entire satisfaction. It is easy to handle, correct in screw cutting, true in turning, strong and substantial. It has ne\'er gi\'en us any trouble, every part being well fitted up in good and workmanlike manner. Yours respectfully, BELLAIRE Nail Works. The Harlan & Hollin.usworth Co. Niles Tool Works, Hamilton, O. WILAMNGTON, DEL., Oct. 24, 1890. Gentlemen :— In reply to your fa\-or inquiring about the 42-inch Lathe you furnished us last vear, we take pleasure in stating that it has given us entire satisfaction. It is rigid and strong, is accurately made, and is so arranged that it is as handy to operate as a 20-inch Lathe. We will be glad to show it to any of your customers at any time. Yours truly. The Harlan & Hollingsworth Co., A. G. Wilson. Supt Machinery Dep't. Louisville and Nashville Railroad Co. Niles Tool Works, Hamilton, O. NEW DECATUR, ALA., Oct. 31, 1890. Gentlemen: — Replying to yours of the 27th inst., 1 will say that we purchased of your company, about one year ago, three Lathes and one 18-inch Shaping Machine. Since that time they have been in almost constant use and have given most approved satisfaction, turning out more work with less expense for labor and cost of repairs than any tools of their description in these shops. It is with much pleasure that I recommend machines made by the Niles Tool Works. Yours very truly, A. BECKERT, General Master Mechanic- Office of J. P. Witherow. Niles Tool Works, Hamilton, O. NEW CASTLE, PA., Oct. 15, 1890. Gentlemen: — In answer to your inquiry of the 13th inst., will say that the 50-inch Forge Lathe which you furnished us has been in our shop for eighteen months, doing constant duty, double time, and is giving us entire satisfaction. We consider it a " perfect tool," and if our work necessitated an increase of tool capacity we would place the order with you. We wish to state in connection with this that the r6-foot Bending Rolls, 26-inch Lathes, and large Boring, Milling and Drilling Machine are all doing better work than we expected. Yours truly, James p. Witherow, H. S. Pell, Superintendent. NILES TOOL \\'Ofx>KS. HA.-^MLTON, OMIO. 83 Struthcrs, Wells & Co. Niles Tool Works, Hamilton, O. WARREN, Pa., J.ni. 10, i8yi. Gentlemen :— Referring to \-our fa\-or of the i6th inst.,\\-e have had an entirely satisfactory experience with the Lathe bought of you, and are fully satisfied with the tool. Yours truly, Struthers, Wells & Co. R. F. \'an Doorx, Supt. The Jacksoii & Woodin Mainifactunng Co. Niles Tool Works, Hamilton, O. BERWICK, PA., Jan. 19, 1891. Gentlemen : — Replying to yours of the i6th inst., we beg to say that we have one of your 36-inch Lathes that has been in our machine shop about four years, and has given most perfect satisfaction in exery respect. Yours truly, C. H. ZEHNDER, Vice-Pres't an,3 Gen'l Mgr. Arctic Ice Machine Manufacturing Co. Niles Tool Works, Hamilton, O. CLEVELAND, O., Jan. 17, 1891. Gentlemen : — We take pleasure in stating that the 72-inch Lathe furnished by you for us se\-eral years ago has been working to our entire satisfaction, and when in need of other tools will certainly make our first application to you for same. Very truly vours, ARCTIC ICE Machine Mfg. Co. Erie Forge Companx' (Limited). Niles Tool Works, Hamilton, O. ERIE, PA., Jan. 19, 1891. Gentlemen: — In reply to your inquiry of the i6th inst., relative to the working of the 42-inch bv 16-foot Lathe bought of >-ou some time ago, will say it gives perfect satisfaction in every respect, it has worked without giving us any trouble or e.xpense from the time we first belted it. 1 consider it the best tool 1 have ever used. Yours truly, J. P. HARRINGTON, Secretary. Ohio and Mississippi Railway Co. Niles Tool Works, Hamilton, O. WASHINGTON, IND., Nov. 10, 1S90. Gentlemen: — Referring to yours of October 13th, I would sav that last fall this company bought of you a complete equipment of tools for our new shops, and 1 can cheerfully recommend them to anyone, as these tools have done their work fully up to the capacity \\'hich they were recommended to do. Among other tools furnished this company «'ere the following : Double A.xle Lathe, Car Wheel Borer, 7-foot Boring and Turning Mill, iS-inch Lathe, 22-inch Lathe, Screw Machine and 16-inch Shaper. Would say \\-e were so \\-ell pleased ^\'ith the tools that we ha\-e since given you the order for your large Power Bending Rolls. Yours very respectfully, F. P. BOATMAN, Master of Rolling" Stock. 84 NILCS TOOL WORKS. MA/niLTON.OHIO. Woodward Iron Company. Niles Tool Works, Hamilton, O. WOODWARD, ALA., June ii, .888. Gentlemen :— Your 42-inLh Engine Lathe which has been In use in our machine shop since January, i8S6, is a good ttiol and has given entire satisfaction. Yours truU', Woodward iron Co. 5all Lngine Company ERIE, Pa., June 11, 1888. Niles Tool Works, Hamilton, O. Gentlemen : - Replying to your fa\-or of the 7th, would say that the 42-inch Engine Lathe purchased (if you in November, 1886, has been running constantly ever since and doing excellent worl-;. We consider it one of the best tools we have. Yours truly. 5ALL Engine Co. Bates Machine Company. Niles Tonl Works, Hamilton, O. JOLIET, ILL., May 17, 1890. Gentlemen :— The Oox20 Planer, and the 60x28 Lathe, which \\-e purchased of you some time ago, are gi\'ing us such excellent satisfaction that we feel disposed to express our opinion of them. We ha\e had them in constant use e\-er since recei\ing them, and have had no trouble with them \\hate\-er. The Planer, while it is very large and heavy, we find works on small work equally as well as on large, and on a great many pieces of small work which could be handled on the 26-inch Planer, we find we can get better and quicker results by doing them on the large Planer. The wnrm gear on the large Planer is the best plan we know of for obtaining quick and eas\' re\'ersing motion. The Lathe is equal to the Planer in all respects, and we consider the tools first-class, and would not hesitate to recommend and show them to anyone so desiring. Yours truly. Bates Machine Co., A. J. Bates, Secretary. Rlflrlncls. Hoo\'en, Owens &; Rentschler Co., Hamilton, O. Chill and Mississippi R. R. Harlan & Hollingsworth Co., Wilmington, Del. Lehi.gh Valley R. R. Illinois Steel Co., J.tiet, III. T. M. Nagle, Erie, Pa. B. F. Sturte\-ant, Boston, Mass. Gail, Bumiller & Unzlcker, Chicago, 111. Addyston Pipe and Steel Co., Cincinn.ati, O. Pullman Palace Car Ci., Chicago. 111. Richmond and Danville R. R. Flint & Pere Marquette R. R. Cincinnati, New Orleans and Texas Pacific R. R. DeLavergne Refrigerating Machine Co., N. Bass F'dry and Machine W'ks, Ft. Wayne, Bethlehem Iron Cn,, Bethlehem, Pa. St. Paul, Minneapolis and Manitoba R. R. DeuN-er and Rio Grande R. R. Y. Ind. East Tennessee, Virginia and Georgia R. R. Missouri Pacific R. R. J. P. Witherow, New Castle, Pa. New York, Chicago and St. Louis R. R. Norfolk and Western R. R. Wm. S. Sizer, Buffalo, N. Y. Duquesne Forge Co., Pittsburg, Pa. Paige Car Wheel Co., Cleveland, O. Pennsyhania R. R. Co. Chesapeake and Ohio R. R. Ball Engine Co., Erie, Pa. Atw-ood & McCafi-re>', Pittsburg, Pa. Ritchie & Dyer Co., Hamilton, O. Ranken & Fritsch F'dry and Machine Co. Morgan Engineering Co., Alliance, O. Lidgerwood Manufacturing Co., N. Y, Bates Machine Co., Joliet, III. Part IV. PLANERS. NiLES Tool Works, HAMILTON, OHIO. '^1 J z X o _1 Oh X U z o NILES TOOL WORKS. l-lA.'niLTON. OniO. 87 Part IV. PLANERS. GENERAL DESCRIPTION. /^UR planers are driven by worm ^earini^ so arran^^ed as to obtain the highest efficiency witli a moderate velocity of the worm. The worm rnns constantly in oil. More net power is dex'eloped than in a train of spur yearinjj;. This has been repeatedly demonstrated, and can be shown to be true by any test that may be applied. Our method of construction — the result of twenty years' experience — has so perfected same that the wear is less than in any other method of driving. We fully guarantee these machines. The value of a tool is its capac- ity for work, both quantity and quality. We challenge comparison in these respects. The driving shaft is placed in line with the bed, with the view of setting the machine lengthwise of the shop, parallel with the line shaft. The table reverses accurately and without shock or jar. On all sizes below 48 inches the table reverses at a speed of 4 to i. All the gearing and rack teeth are accurately cut from the solid. The shafts are steel forgings of large diameter, with large and long bearings. The driving shaft runs in bearings of best wearing composition of copper and tin. The driving pulleys are of large diameter, exercise great power and allow the table to be reversed in a very short distance. The belts are shifted by our patent automatic belt shifter, which transfers but one belt at a time, preventing two belts running in opposite directions from being on the tight pulley at the same time. It is entirely disconnected from the feeding apparatus, therefore works easily and gives the operator quick and easy control over the motion of the table without using the countershaft shipper. NILES TOOL WORKS, MAMILTON.OMIO. 89 The driving pulleys and gearing are placed on the side of the machine opposite the operator, being entirely out of the way but still completely under his control when standing in his usual position. The loose pulleys are bushed with brass. The bed is thoroughly braced by box girders throughout its entire length. Between the housings it is tied together in box form, making it particularly stiff at the point of greatest strain. The housings extend well bacf; ; are of the box form ; are strongly braced and rigidly secured to the bed. The cross rail is cored out in the form of a box girder, and is very deep and stiff. When t\\'0 saddles are used the cross rail is extended so that one head can be run over entirely out of the way, and the other head have sufficient traverse to plane off the entire width of the machine. The top brace is also very deep and stiff, and rigidly secured to the housings. The amount of metal is ample and is so distributed as to give rigidity and durability under severe service. The feeds are automatic in all directions. They are operated by our patented feeding device, which renders them absolutely POSITIVE. There is no friction to slip or stick. This feeding device, the result of long experiment, is especially valuable with quick-return planers, and when the machine is equipped with several heads, as then the inertia, due to heavy weights and large fractional surfaces, must be overcome in a very short period of time. ANY friction feeding device which is powerful enough to move four heads over a wide finishing cut, under such conditions, is attended with a great loss of power during the time it is inoperative. The table is very stiff. The V's are wide apart and large. Table is oiled automatically by counterbalanced rollers in the bed. — %^v ■ s NILES TOOL WORKS. HA/niLTON.OHlQ 91 List of Sizes. We have the following sizes in stock' or under way at all times, and can make quick deliveries. Size. Length of Table. Diameter Counter Pulieys. Width nf Face. No. of Revokitinns. Weifftit. 26 X 26 inches. 6 feet. 16 inches. 4 inches. 250 7,000 lbs. 26x26 " t " 16 " 4 250 7,500 " 26x26 " 8 " 16 " 4 " 250 8,000 " 26x26 10 " 16 4 " 2.50 9,000 " 32x32 " 6 " 20 " 5 " 200 11,000 " 32x32 " 8 " 20 ■' 5 " 200 12,200 " 32x32 " 10 " 20 " 5 " 200 13,400 " 32 x 32 " 12 " 20 " 5 " 200 14,600 " 32 X 32 ' ' 14 '■ 20 .5 " 200 16,000 " 38 X 38 " 8 " 18 " 454 " 225 16,000 " 38 X 38 " 10 " 18 " iH " 225 18,000 " 38 X 38 " 12 " 18 " iy2 " 225 20,000 " 38 X 38 " 14 " 18 ■' 4>4 '■ 225 22,000 " 38 X 38 ' ' 16 " 18 '■' ^y. " 225 24,000 " 44 X 44 ' ■ 10 •■ 99 5 190 23,500 " 44x44 " 12 " 22 5 " 190 25,700 " 44 X 44 " 14 " 22 ' ' 5 " 190 28,000 " 44 X 44 " 16 " 22 " 5 190 31,000 '• 44x44 " 18 " 22 ' ' 5 " 190 .34,000 " 48 X 48 " 10 " 20 " ^y •' 240 28,000 " 48 X 48 ' • 12 " 20 ^y " 240 30,400 " 48x48 ■' 14 " 20 5>^ " 240 .33,000 " 48 X 48 " 16 " 20 5/2 •' 240 36,000 " 48 X 48 ' ■ 18 " 20 " 5>4 " 240 39,000 " 48 X 48 " 20 '■ 20 5^ " 240 42,000 " Planers can be furnished with one or two heads on cross rail, side heads on one or both housings. Side heads have power feeds. Cross rail of all sizes above 32-inch raises by power. 'O'"* NILES TOOL \v'ORKS. HA/HlLTON. OMIO. 93 List of Planers. LARGE SIZES. Size. Length of Table. Diameter CounterPulle\'S. Width of Face. No. of Revolutions. Weight. 54 X 54 inches. 10 feet. 20 inches. 5}^ inches. 240 32,000 lbs. 54x54 " 12 " 20 " ■^y. " 240 34,70(1 " 54 X 54 " 14 " 20 " 5K " 240 37,400 " 54x54 " 16 " 20 " ^% " 240 40,100 " 54x54 " 18 " 20 " ^}4 " 240 42,800 " 54 X 54 - 20 " 20 " 5^ " 240 45,500 " GO X 60 12 " 24 " 6 " 215 40,000 " 60 X 60 " 14 " 24 " 6 " 215 43,000 " 60x60 " 16 " 24 " 6 " 215 46,000 " 60x60 " 18 " 24 " 6 " 215 49,000 " 60 X 60 " 20 " 24 " 6 " 215 52,000 " 72x72 " 12 " '7.> it 6 " 250 48,000 " 72 X 72 " 14 " 22 " 6 " 250 51,300 " 72 X 72 " 16 " 22 " 6 " 250 .54,600 " 72x72 " 18 " '^O »i 6 " 250 57,900 " 72x72 " 20 " 16 " 22 " G " 250 61,200 " ft4 X 84 " 22 " 6 " 275 G4,000 " 84x84 " IS " 22 " 6 " 275 67,800 " 84x84 - 20 " 22 " 6 " 275 71,600 " 84 x 84 " 24 '■ 16 " 22 " 6 " 275 79,200 " 96x98 " 22 ' ' 6 " 260 82,000 " 96x06 " 18 " 22 ' ' 6 " 2 GO 87,000 " 96 X 96 20 " •)-7 i< 6 " 260 92,000 " 96x96 " 24 " 16 " 22 6 " 7 ■' 260 102,000 " 120 X 120 " 32 " 185 125,000 " 120x120 " 18 " 32 " i ' ' 185 131,000 " 120x120 " 20 " 32 " i ' ' 185 137,000 " 120 x 120 " 24 - 32 " 185 143,000 " These Planers are of immense \\'ei,^ht and power, designed for the heaviest duty. Photographs, full description, and prices will be furnished upon application. o o z z < D- I o on a o ex X u z NILES TOOL WORKS, MAAMLTON.OHIO. 95 SPECIAL PLANERS. 36-Inch Frog and Switch Planing Machine. TO PLANE 36 INCHES WIDE BY )6 INCHliS HIGH. WITH ADJUSTABLE CROSS RAIL. OR, TO PLANE 36 INCHES WIDE BY 12 INCHES HIGH, WITH FIXED CROSS RAIL. "T^HE special features of this macliine are its immense vveiglit and power. The duty required is very heavy, and Planers as ordinarily constructed have neither the necessary power to carry the cuts nor the strength to stand the work, and, consequently, when used for this service the cost of the work- is very great and the machines themselves soon go to pieces. Our Planer, built specially for this purpose, has enormous power — sufficient to carry two cuts on steel rails, i^^ inches wide, with ys-'mch feed, and all the parts of the machine are made with a margin of strength to withstand this enormous duty. Driving pulleys are 36 inches diameter, and run at a speed to give the belts a velocity of 100 to i of the table. The driving belt is 4 inches wide, the returning belt 3 inches. The driving belts transmit power through heavy cut gearing. The rack, bull wheel and pinion are 7)4 inches face, 2}4 inches pitch. The bull wheel and pinion are of steel. The driving shafts are heavy steel forgings, running in bushed bearings, which may be easily replaced in case of wear. The table is made very thick and heavy, running in deep ways in the bed so as to resist the pressure of a side cut. The ways are arranged with improved oilers so as to distribute the oil uniformly. The cross rail and heads are made of great size and strength. It is desirable to have as few parts as possible so as to avoid lost motion, and hence no swings are employed, the tool boxes being set directly on the saddles. Power cross and vertical feeds are provided. When this machine is to be used exclusively on rails for switches we make it with low housings, bringing the rail within 12 inches of the table, and it is fixed in one position. If, however, it is desired to use the machine for other work as well, the housings are made to take in work 36 inches square, and the rail raises and lowers as on ordinary planers. Countershaft pulleys are 20 inches diameter, 6 inches face. Speed, 280 revolutions per minute. O c d (J X tu < _i 0- NILES TOOL \v'ORKS. tIAAMLTON, OtllO. 97 SPECIAL PLANERS. No. I Plate Planing Machine. WILL PLANE PLATES OF ANY LENGTH. r^ESlGNED tor planing boiler plates. Will bevel the edge and square up a narrow caulking surface. This machine will do much better work than can be done by hand, and in much less time, and consequently at much less cost. The work when done has a smooth, even and true finish. This machine will plane plates 14 to 18 feet long at one setting, and is arranged to plane any length by re-setting the sheet. There are two separate tools on the tool post, arranged for easy and independent adjustment. The cut is taken both forward and back, so that no time is lost in reversing. A large steel screw operates the saddle. Brack'ets e.xtend out from the back of the bed carrying rollers for supporting the sheet and facilitating handling. A heavy clamping bar holds the plate securely in position. The bar is raised and lowered by screws at each end. No intermediate screws are required, hence the operation of setting is quickly accomplished. The machine illustrated is of great strength and power. The driving pulleys are 24 inches diameter for a 2}4-mch belt, and strongly geared to the screw. The screw is of steel, 3;4 inches diameter, 2 inches pitch, and is supported in a continuous bearing, preventing sag or deflection, so injurious to both screw and nut. The nut is of e.xtra length and surrounds three-fourths the diameter of the screw, giving ample wearing surface. The countershaft pulleys are 24 inches diameter, 33^ inches face. Speed, 300 revolutions per minute. The machine as illustrated is arranged with a compound t(jol rest for planing lap-joint work, as required b)' safe and vault makers. This feature is only furnished on special order. Ordinarily the machine is furnished with an inclined rest only. Hi Z X u < z < a. < o z NILES TOOL WORKS, MAniLTON. OHIO. 99 SPECIAL PLANERS. No. 4 Plate Planing Machine. FOR PLANING SHIP AND BOILER PLATES. 'T'HIS machine will plane plate iron up to 2 inches thick and 20 teet long at one setting. The tool carriage is driven by a heavy steel screw 414 inches diam- eter, working in a bronze nut 18 inches long. The carriage has a bearing on the bed 28 inches wide by 56 inches long. The screw is supported in a long trough in the center of the bed, preventing sag or deflection and keeping it well oiled. The tool head has two tools for planing the edges and one tool for planing the upper surface of the plate. Each tool has independent adjustment. The carriage is reversed automatically, and the cut is taken on both strokes. The plate is secured to a substantial table, carried on brackets from the bed. The entire machine is built in the strongest and most substantial manner. The power of the machine is very great, adapting it to the heaviest service in ship yards and boiler works. All bearings are of unusual size. Sliding surfaces are carefully fitted by scraping. The countershaft pulleys are 24 inches diameter, 6 inches face, for a 5-inch belt. Speed, 240 revolutions per minute. z < a. w t- < D- o 2i NILES TOOL WORKS. MA/niLTON. OHIO. loi Double Plate Planing Machine. THIS machine is designed tt) plane on two adjoining edges of plates at tiie same time. When plates are to be squared or planed to t>evei shapes it is of great conve- nience to be able to do this at one setting of the plate, hi the single plate planers, when work is to be planed on the end, the plate must be set by reference to the edge of the table. If the sheet is long and narrow, and is to be planed to any other angle than 90°, the setting becomes a difficult matter if any degree of precision is required. These dii^iculties are obviated by the use of Double Plate Planers, and at the same time the work is performed both quicker and better. The front, or long side, of this machine is similar in construction to the single machines. It has a tool carriage 54 inches long, driven by a heavy steel screw, and carries two tool heads for cutting in both directions. One of these heads has compound and angular movement, as in ordinary planers, while the other has horizontal movement only. The end bed is pivoted at the right-hand of the front bed. It is clamped to a heavy T- slotted sole plate, and can be adjusted 10 degrees either way from a right angle by means of a rack and pinion. In this movement the bed carries with it a T- slotted table for holding and clamping tlie end of the plate. The tool carriage is driven independently in the same manner as the front one. It has one tool head only, with compound and angular adjustment. It cuts in one direction only and has quick return. The clamping bar is a heavy bo.x girder rigidly secured to box housings bolted to the long bed. The housings are overhanging, so that plates of any length may be planed by resetting. The clamping bar is placed at sufficient height to clear the end tool slide, and the work is held by screw jacks. A wide T- slotted table is placed at the back of the machine, suitable for holding large plates without the aid of auxiliary tables. Each tool carriage is driven and operated independently, except that a safety belt-shipping device is provided, by means of which the front tool carriage reverses the motion of the end carriage whenever there is danger of a collision between them. Two countershafts are provided, with pulleys 24 inches diameter, 4 inches face. They should run 300 revolutions per minute. I02 NILES TOOL WORKS, HA,niLTON, OHIO. TESTIMONIALS AND REFERENCES. Testimonials. The DeLavergne Refrigerating Machine Co. Niles Tool Works, Hamilton, O. NEW YORK, Dec. 30, 1889. (jcntlenieii : — Yours of the 26th at hand. In answer would say that if our e.xperience with tile number of tools we ha\-e already received from you did not convince us that we will have nil trouble with the lo-foot Planer, we should certainly want you to send a man to superintend Its erection ; but we anticipate no trouble whate\'er. The manner in which your tools go together and start off to their work, as compared to some others we have, is a miracle. We made a mistake in not getting more of your tools and less of other makes. Shall probably order of you a No. I Horizontal iVlill. Yours very truly, E. V. CLEMENS, Superintendent. Johnston Frog and Switch Co. Niles Tool Works, Hamilton, O. CHESTER, PA., Oct. 25, 1890. Gentlemen :—Repl\'ing to your lette. of the 14th inst., in reference to the Switch Planers furnished us, we ha\'e been using two of them for more than four years and they have given us entire satisfaction. 1 would not hesitate to recommend these Planers to anyone in need of a machine of this kind. Yours truly, JOHNSTON Frog and S.^itch Co., E, H. Johnston, General Manager. Missouri, Kansas and Te.xas Railway. Office of Master mechanic, Niles Tool Works, Hamilton, O. PARSONS, KAN., Oct. 22, 1S90. Gentlemen :— Referring to your \'alued fa\-or of a recent date, I beg to ad\'ise that I am especially well pleased with the 60-inch Planer purchased from your works last \'ear. The machine being heavy, substantial and well proportioned in all its parts, and designed to stand the heaviest class of work, has given entire satisfaction and I take pleasure in so advising you. Yours truly, WM. O'HERIN, Master Mechanic. Bass Foundry and Machine Works. Niles Tool Works, Hamilton, O. FT. WAYNE, IND., May i, 1890. Gentlemen ;— We take pleasure in testifying to the merits of the new machinery we purchased of you some time since — particularly the 8.x8-foot Planer and the 16-foot Boring and Turning Mill, both of which are e.xceptionally good tools and entirely satisfactory to us. The method of driving the Planer by tangent gearing imparts a \-ery smooth motion to the table, and judging from our e.xperience of eighteen months — during which time the machine has been in constant use — we see no reason to question its durability. We have made a number of special machines ourselves driven in this manner, and our conclusion Is that when properly proportioned and constructed, tangent gearing is a very e.xcellent and durable method of driving. Very respectfully, BASS FOUNDRY AND MACHINE WORKS, J. H. Bass, President. NILES TOOL WORKS. MA/niLTON.OMlO. 103 Ajax Forge Co. Niles Tool Works, Hamilton, O. CHICAGO, ILL., Oct. 8, 1890. Gentlemen : — We are very much pleased at the results derived from the use of your Switch Planers, \\hich \\-e ha\-e had in service for the last four years — a sufficient length of time to test their merits. We consider them the hest make of Planers we have in our works. Very truly yours, AJAX FORGE CO., R. OrtiMANn. Sec'y and Gen'l Mgr. The Minnesota Iron Car Co. Niles Tool Works, Hamilton, O. DULUTH, MiNN., Oct. 16, 1890. Gentlemen : — Replying to your favor of the 13th irtst., we take pleasure in saying that the 32-inch Planer furnished us by you, like all the other tools you have sold us, gives entire satisfaction. Yours truly, WM. E. TANNER, Vice-President. Office of C. & G. Cooper & Co. Niles Tool Works, Hamilton, O. Ml. VERNON, O., Oct. 15, 1890. Gentlemen :— Answering yours of the 13th asking us how we are pleased with the 84-inch Planer we purchased of you last year, we would say that it has given us the best of satisfaction, and that we consider it a first-class tool. You are aware that we have placed orders with you this year for other large tools. We did this on the strength of the satisfaction we were getting from the tools we had bought of you before. Very truly yours, C. AND G. Cooper & Co. The Weir Frog Co. Niles Tool Works, Hamilton, O. CINCINNATI, O., Feb. 27, 18S9. Gentlemen : — Your favor of the 23d, requesting statement of our experience in the use of your 36-inch Switch and Frog Planers, has been received. Replying thereto 1 take pleasure in stating that we have had one of them in use three years and seven months, during which time it has given e.xcellent satisfaction. We regard it as the most efficient, powerful and best-running Switch Planer on the market to-day. Our second Planer of the same kind, which we have had in use for about two years, is doing equally as well as the first, giving excellent satisfaction. Very truly yours, FRED C. WEIR, The Missouri Pacific Railway Co. Locomotive Department, Niles Tool Works, Hamilton, O. ST. LOUIS, Mo., Feb. 24, 1889. Gentlemen :— Replying to yours of the 23d inst., relative to the special Planer for frog and switch work, allow me to say that some five years ago we felt the need of a special tool for planing rails used in split switches, and after due consideration of what was required an order was placed with you for this tool. I am free to say that this tool has, and is, doing excellent service, planing two rails at one and the same time, reducing flange and head of rail at one cut. It has proven to be one of, if not the best machine for the purpose I have seen, and would recommend it to any one needing such a tool. We have since put in more of your Planers and many other tools of your make. All are doing good work. Hoping the above will be of service, 1 femain, Yours truly, L. BARTLETT, Master Mechanic. 104 NILES TOOL \v'ORKS, I-lA/niLTON.OHIO. The Globe Iron Works Co. Niles Tool Works, Hamilton, O. CLEVELAND, O., June 8, 1890. Gentlemen :— Replying to your favor of the 6th inst.,\\'e have to say that the Plate Planing Machine purchased of you is giving perfect satisfaction, and we are ver\' mucli pleased with it. Very truly yours, THE GLOBE IRON WORKS CO., LuTHEP Allen, Secretary-. Cincinnati, Wabash anc3 Michigan Railwa)'. MOTIVE POWER Department Niles Tool Works, Hamilton, O. ' WABASH, IND., Oct. 22, 1890. Gentlemen :— 1 beg to inform you that the 38x38-inch 12-foot Planer this company purchased from you some two years ago is giving entire satisfaction. This is your standard 38-inch Planer, and we are using it successfully on frog and switch work, as well as general work. It is the boss tool. Very truly, S. B. TINKER, Master Mechanic. The Clevelanci Ship Building Co. Niles Tool Works, Hamilton, O. CLEVELAND, O., March 27, 1889. Gentlemen -.— In answer to your inquiry of how" we are pleased with the worm system applied to the 8x8 16-foot Planer, we wish to be understood as being greatly pleased with it. The motion is good and there is an entire absence of the usual noise of the other styles. We thini-; tills is the handiest Planer of its size we have yet seen, and have no word of complaint to enter against it. It gives us entire satisfaction. Yours \'ery truly, The Cleveland Ship Building Co. H, D. COFFINBERRY, President, Harrisburg Car Manufacturing Co. FOUNDRY and Machine Department, Niles Tool Works, Hamilton, O. HARRISBURG, PA., March 30, 18S9. Gentlemen :— In reply to \-our inquiry about the 60-inch Planer >-ou furnished us about six months ago, we are pleased to report it entirely satisfactory in every particular. We have been working it night and day on heavy work, constantly, since December ist. It stands up to it handsomely, is very massive and powerful, and has done a vast amount of excellent work since we have had it. Very respectfully yours, M. E. HERSHEY, Supt, Fnundr\- and Machine Dept. The Black & Clawson Co. Niles Tool Works, Hamilton, O. HAMILTON, O., July 31, 1889. Gentlemen : — We ha\'e in use two of your Planers, a 36x36-inch 12-foot, and a 44x44-inch 12-foot, the latter with a side head. These Planers are both giving excellent satisfaction. Thev run smoothly under heavy loads and heavy cuts, reverse noiselessly and without shock. They are well built, and much heavier in all their parts than same size Planers of other makes. We can cheerfully endorse all you claim for them. Yours respectfully. The Black & Clawson Co., Frank Bl,ack, President, NILES TOOL WORKS. tIA.niLTON.OMlO. 103 OfTice of T. M. Na-le. Niles Tool Works, Hamilton, O. ERIE, PA., June 8, 1889. Gentlemen: — The Plate Planing Machine purchased of you about four years ago has been in constant use e\er since, and has given me entire satisfaction. Yours trulv, T. M. NAGLE. Gale Manufacturino Co. Niles Tool Works, Hamilton, O. ALBION, MiCH., Jan. 20, 1891. Gentlemen : — In answer to yours in regard to our Planer, we can not speak too highly of it. It has given us entire satisfaction. It has never been out of order in the least since the first time we started it, and has been continually at work. "\'ours trulv. Gale Manufacturing Co., E. C. Lester, Supt. Lewis Foundry and Machme Co. (Limited). Niles Tool Works, Hamilton, O. PITTSBURG, PA., Jan. 20, 1891. Gentlemen : — We acknowledge with pleasure receipt of yours of the i6th. In answ'er to same w ould say that the 36.\36-inch Planer which we purchased from \'ou in '87 has been in con- stant service since, does hea\'y work and plenty of it. So far the cost for repairs has been nothing and the tool is in good condition. The 6o-inch Double Head Boring Mill lately bought from you is a first-class tool and is giving us satisfaction. Very respectfully, Lewis Foundry and Machine Co. (Limited). American Ship Windlass Co. Niles Tool Works, Hamilton, O. PROVIDENCE, R. I., April 12, 1889. Gentlemen : — We have now thoroughly tested the Iron Planer, 5,\ 5.x 16-foot, and the 6-foot Boring and Turning Mill bought of you last year, and fnid them satisfactory in every respect. Their efficiency has reduced the cost to us of the work that we bought them to do. The design of the machines spoken of shows careful thought and experience as to what is required of such tools. The Horizontal Boring Machine bought of you, standing beside others of same kind, receives the preference by our machinists. Yours very truly, FRANK S. MANTON, Agent. Sheriffs Manufacturing Co. Niles Tool Works, Hamilton, O. MILWAUKEE, WIS., Jan. 17, 1891. Gentlemen :— We purchased from you, in 18S6, a 6o.\6o-inch 16-foot Niles Planer, which has been almost continuously in use since. The first piece planed on same weighed 25,380 lbs. net. The Planer was belted on Saturday at 3 o'clock, and on Monday morning a piece was placed on same and ran si.x days without running off of table for oiling ways, which we considered at the time a very severe test for the Planer. There was no sign of cutting whatever. We con- sider it the best tool made as yet, both as to oiling of table ways and the mode of gearing table to develop power. Yours trulv, Sheriffs Manufacturing Co., T. W. Sheriffs, Secretary. io6 NILES TOOL WORKS, hAAlLTON, OMIO. Louisville and Nashville Railroad Co. Niles Tool Works, Hamilton, O. HOWELL, IND., Nov. 26, 1890. Gentlemen: — In reply to your letter of Oct. 20th, asking me how the new tools are working that your company furnished for the Hnwell shops o\'er a year ago, I have this to say : They are all giving entire satisfaction. The 32-inch lo-foot Planer is well adapted to all classes of work, the patent gear and quick return making it a very valuable machine. The work turned out by this machine can not be beat, and 1 consider it one of the best Planers in use. The 5-foot Radial Drill Press is also giving excellent satisfaction. It is adapted to a wide range of work, and if once used cannot be dispensed with. The 14-inch Slotter, the 72-inch Boring JVlill and the 30-inch Engine Lathe are all doing e.xcellent work. They ha\-e been in steady use over twelve months and have given us no trouble whatever. The workmanship and material used in these tools is the best, and they are well-proportioned, which makes them, in my opinion, the best machines I have used. Yours truly, THOS. WALSH, Master Mechanic. The Hooven, Owens & Rfntschlt-r Co. Niles Tool Works, Hamilton, O. HAMILTON, O., April 27, 1889. Gentlemen ; — We ha\'e had in constant use for the past five years one of your 48x48-inch T8-foot Planers. IWost of the time it has been running night and day and has been crowded to the utmost. We have used it planing Corliss engine frames, under the heaviest loads and the se\'erest strains. It has stood up to its work magnificently, taking heavy cuts, running smoothly and costing nothing for repairs. Some time after purchasing this Planer we put in a 36-inch geared Planer on the score of economy. This Planer can not in any \\-ay be compared with the " Niles." It is lacking in po\\er, is \'ery noisy, re\'erses \\ith a shock almost sufficient to loosen the clamps, and is constantly breaking down. We would have saved the difference in price many times over had we bought a "Niles" Planer. One year ago we put in an 84x84-inch 20-foot " Niles " Planer with four heads. This is doing equally good work. We regard the worm gearing used on your Planers as their best feature, and we believe it is the only way to drive a Planer to get the best results. Yours truly, The hooven, Owens & Rentschler Co., J. C. Hooven, President. References. East Tennessee, Virginia and Georgia R. R. Northern Pacific R. R. New York, Chicago and St. Louis R. R. P. H. Griffin, Buffalo, N. Y. Eagle Iron Works. Detroit, iVlich. Ohio River R. R. St. Louis, Arkansas and Texas R. R. Minneapolis, Sault Ste. Marie & Atlantic R. R. Chicago, St. Louis and Pittsburg R. R. Lehigh Valley R. R. Chicago, Rock Island and Pacific R. R. DeLavergne Refrigerating Machine Co., N. Y. Harlan & Hollingsworth Co., Wilmington, Del. Dickson Manufacturing Co., Scranton, Pa. Chicago, St. Paul, Minneapolis & Omaha R. R. Hooven, Owens & Rentschler Co., Hamilton, O. Cleveland Ship Building Co., Cleveland, O. Bass F'dry and Machine W'ks, Ft. Wayne, Ind. Ranken & Fritsch F'dry & Mach. Co., St. Louis. Cle\eland City Forge & Iron Co., Clex-el'd, O. Peter Wright & Sons, New York. Lidgerwood Manufacturing Co., New York. Long & Allstatter Co., Hamilton, O. New York Central and Hudson River R. R. Southern Pacific Company. Minnesota and Northwestern R. R. Richmond and Danville R. R. Joliet Steel Works, Joliet, 111. Morgan Engineering Co., Alliance, O. S. E. Cleaves & Son, Hancock, Mich. Cincinnati, Wabash and Michigan R. R. Union Pacific R. R. Pennsylvania Company. Louisville and Nashville R. R. Chesapeake and Ohio R. R. Iowa Central R. R. Buffalo, Rochester and Pittsburg R. R. Missouri, Kansas and Texas R. R. James P. Witherow, Newcastle, Pa. Cornell University. Part V. Shaping and Slotting Machines. NiLES Tool Works, HAMILTON, OHIO. NILES TOOL \v'ORKS. I lAAMLTON. OHIO. 109 Part V. Shaping Machines. f\ SHAPING Machine is now considered an indispensable machine in any shop. It is invaluable tor a great variety ot work, is almost universal in its appli- cation, and affords an immense saving in the time and cost of doing work. The style of its construction is such that it requires the most accurate workmanship. Many of these machines are very light and incapable of doing anything hut the lightest class of work. Our machines are all traveling head machines — that is, the saddle carrxdng the cutter bar is traversed on a bed of considerable length, the cutting tool operating at all points. This type of machine is adapted to a much wider range of work than the Pillar Shaper with stationary head. The cutter bar is operated with Whitworth quick' return. This arrangement, first brought out by Sir Joseph Whitworth, of Manchester, England, is generally recognized as being the best movement for tools of this class. In our machines it is so arranged that the forward or cutting stroke takes about two-thirds of the crank motion, while the return stroke is made during the remaining third. The regulation of the speed of the cutter bar is obtained by large cones for wide belts, so proportioned as to give the right speed for long or short cuts, or different material, and with ample power to do heavy work. On the long stroke machines the driving cones are back geared, giving eight changes of speed. The feeds are cross, down, angular, and circular for convex and concave. Two tables are furnished with all our machines. On one of them work may be clamped on the top or either side, while the other is arranged to receive a vise, index centers, or a swiveling table. Both these tables have independent ele\'ating screws, which are so geared that they can be easily raised or lowered without stooping. A cone mandrel is also provided for planing such work' as hubs of cranks or rocker arms. These machines are necessarily more expensi\'e than machines with stationary heads, but the advantages of this style of construction far overbalance the increased cost. These machines are built in the following sizes : 16, 20 and 24-inch. NILES TOOL WORKS. HAMILTON, OHIO. 1 6-Inch Shaping Machine. WITH TRAVELING HEAD. THE cutting bar has i6>< inches stroke and quicl<-return movement. It is 36 inches long, and has hearing on the saddle plate ot 26x7>^ inches. The saddle has a traverse ot 48 inches on the bed, which is 6 feet long. Saddle can be quickly moved on bed by rack and pinion. The feeds are cross, down, angular, and circular for both convex and concave. The first and last are by power, the down and angular feeds by hand. The two tables have independent elevating screws, and the arrangement is such that they can be raised and lowered without stooping. They have a vertical adjustment of 18 inches. The machine is supplied with swivel vise, centers, self-feeding cone mandrel for circular work, countershaft, wrenches, etc. All sliding surfaces are fitted by scraping, no emery being used under any circumstances. All work done in strict conformity with U.S. standard gauges. The countershaft has tight and loose pulleys 16 inches diameter, 5 inches face. It should run 150 revolutions. 1 8-Inch Shaping Machine. WITH TRAVELING HEAD. THE cutting bar has 18^4 inches stroke and quick-return movement. It is 45 inches long, and has bearing on the saddle plate of 29x7^ inches. The saddle has 60 inches traverse on the bed, which is 6 feet 10 inches long. It is moved along the bed by rack and pinion. The driving cone has four steps for a belt 3 J^ inches wide. The cone steps range in diameter from 22 to 10 inches. Two sets of pulleys are provided on the countershaft, giving it two speeds. We have, therefore, eight changes of speed for the cutting bar. The feeds are cross, down, angular, and circular for convex or concave work, all operated by power. The two tables have independent elevating screws, and the arrangement is such that they can be raised or lowered without stooping. They have a vertical adjustment of 18 inches. The machine is supplied with swivel vise, centers, self-feeding cone mandrel for circular work, countershaft, wrenches, etc. All sliding surfaces are fitted by scraping, no emery being used under any circumstances. All work is done in strict conformity with U.S. standard gauges. The bed is made unusually deep to give a good bearing to the table saddles. The machine throughout is heavy and powerful. The countershaft has three pulleys 22 inches diameter, 8 inches face. Speeds of countershaft, 90 and 120 revolutions per minute. u z o < O z < o z NILES TOOL \v'ORKS, HA,niLT0N,0H10. 113 24-Inch Shaping Machine. WITH TRAVELING HEAD. THE cutter bar has 24 inches stroke. It is operatfd l^v a variable crank, with Whitworth quick-return motion. The bed is 8 feet 4 inches long. The saddle has 70 inches traverse on the bed, with quick motion by power. The cutter bar is 63 inches long, and has a bearing on the saddle of 9x37 inches. The bar has its full bearing at any length of stroke. The feeds are automatic in all directions, for straight, vertical, angular, and circular or curved work. The head has segment wheel and worm. The driving cone has four steps, and is strongly back geared, giving eight changes of speed. A heavy plate, planed true and T- slotted, covers the entire front of the machine. The tables may readily be removed, and large, unwieldy work bolted fast to the face of the machine. The tables have a vertical adjustment of 21 inches. They have independent elevating screws, and the arrangement is such that they can be raised or lowered without stooping. The machine is supplied with swivel vise, centers, two tables, self-feeding cone mandrel for circular work, countershaft, wrenches, etc. The countershaft has two pulleys 14 inches diameter, 4 inches face. Speed of countershaft, 200 revolutions. This machine is especially heavy and powerful — without doubt the heaviest and most powerful Shaping Machine built in this country. The cutter bar is made very stiff, and with a very long bearing, and is capable of taking a heavy cut at its extreme stroke. A great variety of work too large for an ordinary Shaper can be planed to much better advantage than on a planing machine, and at a great saving of time. For railroad and locomotive work the machine is particularly valuable. 14-lNCH Slotting Machine. NILES TOOL WORKS, HAMILTON, OMIO. 1 1 5 Slotting Machines. 'T~'HESE Slotting Machines arc built from new and improved patterns, and are of the most modern construction. Special reference has been paid in their design to great strength, power and convenience of operation. The cutter bar is operated by means of the Whitworth motion, in the same manner as our Shaping Machines, giving a slow motion under the cut and a quick- return. The cutter bar is also counterweighted, which entirely prevents any jar in running. Within their rated limit these machines are adjustable in length of strok-e and also in position of the cutter bar, so as to suit work' of different height, and they are also provided with long bearing slides which are adjustable vertically. By this means the cutter bar is always supported close to the work, which mak-es it very stiff and free from any tendency to spring. This is a very important feature, as in many classes of work the adjustable slide made be let down close to the table behind the work, and the cutter so arranged on the bar that it may be supported its entire strok'e. When working under such conditions the machine is as effective as a powerful planer. The actual stroke of these machines is enough greater than the rated strol- 23, 1882.) SWINGS 60 inches diameter, and takes in work 28 inclies high under the tool holders. The driving cone has six steps for a 4-inch belt, and is strongly back geared, giving twelve changes of speed. The table of this Mill is driven by accurately cut bevel gearing. The boring bars are round steel forgings, with 20 inches traverse. This machine has been designed as a HANDY, SERVICEABLE TOOL, in shops where a variety of small boring and turning is to be done. This Mill will do such work much more rapidly than it can be done in any other way. It is convenient, easily handled, and with ample power. The countershaft pulleys are 20 inches diameter, 4^ inches face. Speed, 200 revolutions. NILES TOOL WORKS, MAAMLTON, OHIO. 135 6-Foot Boring and Turning Mill. { Patented April n, 1871. May 17. 1881, and May 23, 1882.) SWINGS 73 inches Jiameter. Takes in under the tool holders, when the rail is raised to the top, 36 inches. Boring bars have 32 inches traverse. Cone lias six steps for 4-inch belt, and is strongly back geared. Range of feed, from JjtotVin^'h- Countershaft pulleys 18 inches diameter, 4% inches face. Speed, 175 revolutions. 7-Foot Boring and Turning Mill. ( Patented April ii, 1871. May 17, 1B81, and May 23. 1882.) SWINGS 85 inches diameter. Will take in under the tool holders, when the rail is raised to the top, 42 inches. Boring bars have 32 inches traverse. Cone has seven steps for 4-inch belt, and is back geared. Range of feed, from Countershaft pulleys 20 inches diameter, 4% inches face. Speed, 175 revolutions. This Mill is a very desirable machine for locomotive and railroad shops. It is adapted to a wide range of work in such shops, and is invaluable for boring and turning steel tires, boring drivers, cylinders, etc. When desired we can supply this Mill with a Universal Car Wheel Chuck and Crane, and the machine will do splendid work in boring wheels. 8-Foot Boring and Turning ( Patented April ii, 1871, Ma>- 17, 1S81, and May 23, 18S2.) SWINGS 97 inches diameter. Takes in under the tool holders, when rail is raised to the top, 48 inches. Boring bars have 32 inches traverse. Cone has seven steps for 4-inch belt, and is back geared. Range of feed, from ■jV to TS inch. Countershaft pulleys 20 inches diameter, 4% inches face. Speed, 160 revolutions. 1 0-Foot Boring and Turning Mill. ( Patented April ji. 1871. May 17, 1S81, and May 2;. 18S2.) SWINGS I2ij^ inches diameter. Will take in under the tool holders, when the rail is raised to the top, 54 inches. Boring bars have 32 inches traverse. Cone has seven steps for 4-inch belt, and is back geared. Range of feed, from JL to j5g. inch. Countershaft pulleys 20 inches diameter, 4}i inches face. Speed, 125 revolutions. :\ \ \ \ \ NILES TOOL WORKS, llA/niLT0N,01110. 137 1 2-Foot Boring and Turning Mill, ( r'atented April ii, 1871, May 17, 1881, and May 23, 1882.) SWINGS 146 inches diameter. Will tal- 23. 18S2.) SWINGS 169,^3 inches diameter. Will take in under the tool holders, when the rail is raised to the top, 7 feet 6 inches. Boring bars have 48 inches traverse. Cone has nine steps for 4-inch belt, and is back geared. Range of feed from ^ to y% inch. Table is 8 feet 2 inches in diameter. Countershaft pulleys 28 inches diameter, c,^ inches face. Speed, 160 revolutions. Weight, 48 tons. 1 6-Foot Boring and Turning Mill. ( Patented April ii. 1871. May 17, 1S81, and May 23, 1882.) WINGS 16 feet 2 inches diameter. Will take under the tool holders, when the rail is raised to the top, go inches. Boring bars have 48 inches traverse. Cone has seven steps for 5-inch belt, and is double geared. Range of feed, from J-2 to t'l inch. Table is 10 feet in diameter. Countershaft pulleys 28 inches diameter, 5^ inches face. Speed, 160 revolutions. Weight, 55 tons. 1 6-Foot Extra Heavy Boring and Turning Mill. SWINGS 16 feet 2 inches diameter. Takes in under the tool holders, when the rail is raised to the top, 10 feet. Boring bars have 48 inches traverse. Cone has seven steps for 6-inch belt, and is double geared, giving twenty-one changes of speed. Range of feed, from -^-j to ^l inch. Table is 10 feet in diameter. Cross rail is 32 inches wide and of great depth. Countershaft pulleys 36 inches diameter, 7 inches face. Speed, 125 revolutions. Weight, 90 tons. a z < z a O m C o a. NILES TOOL \\'ORKS. t-lA.niLTON,OtllO. 139 Boring; and Turning; Mills with Extensible HousinQ;s. ' I 'HESE Mills are designed to meet the wants rif machine shops for a tool which can be arranged to w(jrk to ad\-antage, occasionalK', upon pieces of \-trr\- large diameter and \'et be oi con\-enient size for handling e\tr\'-da\- jobs. Anv of our Mills of 10-foot swing and o\'er can be constructed in this way. Tiie\' are made with extensions at the bacl<, and power apparatus for mo\-ing the housings, together with the cross rail and attachments, back so as to take in pieces of large diameter. The extensions are heav\' castings of ample strength, fitted to the bed so as to form a C(.intinuous and true bearing with the bed frir the housings, which are carefully scraped to fit. The truth and parallelism of the housings and cross rail are therefore maintained in all positions. Care is taken that in turning the largest work the boring bars are never thrown out be\-ond the support of the housings. The strain is alwa\'s brought directly against them. The power of the machine is increased to enable the Mill to operate on work of large diameter to excellent ad\'antage, and e\'ery facilit)' is pro\aded for con\'en- ience in operation. An extension boring head, with bar having power feed, is provided for boring work when the Mill is extended. The change from standard to large work is quickl)' made by means of power attachments. 10- 1 6-Foot Boring and Turning Mill. SWINGS i2i>2 inches with housings closed, and 16 feet when extended. Will take under tool holders 54 inches. Bars traverse 24 inches. Cone has se\'en steps for 4-inch belt, and is back' geared. Range of feed, from -.V to y''^ inch. Overhead countershaft pulleys 20 incites diameter, 4^2 inches face. Speed, 125 revolutions. 14-20-Foot Boring and Turning Mill. Will <^ WINGS 169^^ inches closed, and 20 feet when housings are e.xtended. take under the tool holders 90 inches. Bars traverse 48 inches Cone has seven steps for 5-inch belt, and is double geared. "''■■'''" ■ . • 1 1 . ■ li_, [^oring bar, with Cone has seven steps tor 5-incn oeit, ana is aouDie geared. Table is ten feet in diameter. An independent, removable boring t power feed and quick return, is also provided. Overhead countershaft pulleys 28 inches diameter, p/i inches face. 155 revolutions. Speed, I40 NILES TOOL \\'OF?KS. MA/HILTON, OhlO. 16-24-Foot Boring and Turning Mill. SWINGS 794 inches closed, and 24 feet when housings are extended. Will take under tool holders 90 inches. Bars traverse 48 inches. Cone has seven steps for 5-inch belt, and is double geared. Table is ten feet in diameter, hidependent, removable boring bar, with power feed and quick return, is provided. Tire Boring and Turning Mill, 5'-Foot Swing. HEAVY PATTERN. THIS Mill is designed for heavy duty, such as boring steel tire for car wheels. it is of e.xtraordinary strength and power. It is provided with a heavy Universal Chuck for holding tires or wheels. This chuck is secured to the table of the Mill and may be removed, leaving the table clear for ordinary work, if desired, however, the table of the Mill may be fitted with chuck jaws and become the chuck itself. The driving cone has five steps for a 4-inch belt, and is strongly back' geared, giving ten changes of speed. Boring bars have 24 inches traverse. Greatest distance from table to rail, 42 inches. Diameter of table, 55 inches. Tire Boring and Turning Mill, 6-Foot Swing. EXTRA HEAVY PATTERN. THIS machine is designed for more than ordinary service. It was brought out for turning the hardest steel tires, and is capable of taking two 34-inch cuts with '-8-inch feed. The pressure on the cuts to do this work is 14,000 pounds. The cross rail is 23 inches wide, cored out in box-girder form, and fitted with saddles and bars of extra size and strength. The boring bars are 10 inches square, fitted on four sides, giving them extra large bearings. The bars are fed by screw and nut, and the power feed is calculated for a resistance of 7000 pounds against it. The driving cone has six steps for 4-inch belt, and is strongly back geared, gi\'ing twelve changes of speed. Cone is geared to table in the ratio of 136 to i. All feed gears are made of steel, and all gearing throughout cut from the solid. A circular water trough surrounds the bed to take away lubricating water from the table. No slots are put through the table, thus preventing the corroding action of soda or other lubricant upon the driving gear. hi other respects the construction of the Mill is similar to our standard Mills heretofore described. This machine is extraordinarily heavy for a tool of this size. Weight, 42,000 pounds. NILES TOOL WORKS. HA/HILTON, OHIO. 141 Special Attachments. WHEN required, we furnish tliese Mills witii special attachments for certain work. These attachments are extras, not ordinarily furnished with the Mills. The prices named for Boring and Turning Mills do not include any of the attachments, but when they are required prices will be named to cover same. CYLINDER BORING BAR. An upright bar with suitable boring heads is frequently provided for boring large cylinders. The bar is stationary, the cylinder revolving about it on the table of the Mill. The boring heads have automatic screw feed. SLOTTING AND KEY-SEATING ATTACHMENT. A crank disk, operated by tangent gearing and driven by independent countershaft, is mounted on the top brace, made extra hea\y for this purpose. An arm attaches to the bar of the Mill, giving an effective stroke of 16 inches. This attachment will be found of service in key-seating large pulleys and similar work, and will do the work speedily and well. PULLEY TURNING ATTACHMENTS. The Pulley Turning Attachments consist of an equalizing double driving plate attached to the table, a tail stock attached to the cross rail, and a female center for the face plate. After boring the pulley it is put on a mandrel, and the mandrel placed between the centers described above. The arms of the fqualizing driver then come in contact with opposite pulley arms. The pulley being turned on a mandrel without clamping, is turned true. A large amount of work may be turned out in this manner. THREAD CUTTING ATTACHMENT. For cutting threads in large valves, chasing grooves in hoisting drums, etc. An efficient device is made for this purpose. Heavy pitches may be cut, and the work is done very rapidly. The Boring Bars of our Mills are especially well adapted for such uses, being stiff and free from spring when cutting heavy pitches with the bar extended and without lower support. A full description of this device will be sent on application. 142 NILLS I'OOL \v'01^KS, MA/HIL TON, OHIO. TESTIMONIALS AND REFERENCES. Thstimonials. Tht Dickscm Manufacturing Co. Niles Tool Works, Hamilton, O. SCRANTON, PA., February 20, 1889. Gentlemen :—Iq reply to your inquiry in relation to the 16-FOOT BORING AND TURN- ING Mill furnished this company by the Niles Tool Works, i would say that it has been in con- stant use f^rthe past six (6) years, and tVif over two (2) years of thattime running night and day. It has proved that it is a hrst-class tool in every respect, and I KNOW OF NO OTHER TOOL OF ITS CLASS THAT IS MORE SUBSTANTIALLY MADE OR CAN TURN OUT MORE WORK in a given time than it can. Yours respectfully, Dickson Manufacturing Co., Per E. K. SANCTON, Superintendent. Hill Clutch Works. Niles To.il Works, Hamilton, O. CLEVELAND, O,, October 15, 1890. Gentlemen : — Referring to your inquiry regarding the Boring and Turning Mills of your manufacture, w hich we ha\-e had in use in our shops for nearly four years, it gives us pleasure to state that THESE BORING MILLS HAVE GIVEN US SO MUCH SATISFACTION THAT WE HAVE FROM TLWE TO TIME PLACED NEW ORDERS WITH YOU, UNTIL WE HAVE NOW FOUR OF THEM IN USE. These mills have been running twenty-two and one-half hours a day, without stopping, since they were first placed in our shops, as we run two crews, one night and one day. We are thoroughly satisfied that no better mills are made. Very truly yours. Hill Clutch Works, By H. W. Hill. The FJeLavtrgne Refrigerating Machine Co. Niles Todl Works, Hamilton, O. NEW YORK, September 16, 1890. Gentlemen : — In answer to your request that we express to you our opinion of the various kinds, and nf the numerous Niles Machine Tools we have ordered of you, we wish to say, that the fact of our having FORTY-FIVE MACHINES now running in our extensive works, which we purchased from you, besides those which you ha\'e on order, should be expression enough to the normal mind that we are decidedly well pleased with our purchases, and we doubt if anvthing we could write would demonstrate our appreciation more emphaticallv than that fact. Our foremen and best mechanics, more intelligent and capable than which there are none, although for the greater part unacquainted with the Niles Tools when they were employed by us, are loud in their praises after over a year's experience with them. THE lo-FOOT Planer and 14-FOOT Boring and Turning Mill are elegant tools; massi\'e and rigid, at the same time accurate, scientifically designed and symmetrically propor- tioned, capable of \-ery hea\-y work and much of it. THEY ARE ADMIRED BY ALL GOOD judges, AMONG WHOM ARE TWO OF THE COUNTRY'S BEST TOOL BUILDERS, WHOSE REPRESENTATIVES HAVE MADE MEASURE.WENTS AND SKETCHES OF THEM. The i8-inch and lo-inch Slotters, the 54-inch, 36-inch, and 3o-inch Lathes, the large Radial Drill, Horizontal Boring and Drilling Machine, 6-foot Vertical Mill, 18-inch Traverse Shaper, 30-inch Planer, and numerous other tools are also all you claim for them. Good workmanship can only be accomplished with the best of tools and the most e.xpert mechanics. We wish to add that we have struck that combination. Yours very truly, THE deLavepgne Refrigerating Machine Co. E. V. Clemens. Superintendent. NILES TOOL WORKS. MAAMLTON, OHIO. 143 Ludlow Vah'e Manufacturing Co. Niles Tool Works, Hamilton, O. TROY, N. Y., October 22, 1890. Gentlemen :— We are pleased to speak highly of the lo-foot Boring and Turning Mill pur- chased of you. It answers its purpose admirably. THE CHASING ATTACHMENT IS SPE- CIALLY GOOD. We know not where we could find a better machine for our use. Yours truly, H. G. LUDLOW, President. Holyoke Machine Co. Niles Tool Works, Hamilton, O. WORCESTER, IV\ASS., April 29, 1890. Gentlemen:— 1 see by our check book you ha\'e been paid for the last Boring Mill. WE NOW HAVE FIVE OF YOUR MILLS, and 1 wish to say we are entirely satisfied. The last two, with the new attachments, are preferred, but all are doing good work, and if we need more of these machines, which ! hope we may, we shall buy from you without further consideration. Yours very truly, S. HOLMAN, Treasurer. The Warder, Bushnell & Glessner Co. Niles Tool Works, Hamilton, O. SPRINGFIELD, O., October 17, 1890. Gentlemen: — In answer to your favor of the 14th inst., we desire to say that the Boring Mill we purchased from you some time ago has all the POWER, STRENGTH AND STIFFNESS required. It does nice, smooth work, and runs very steadily. In fact it is a first-class tool. Very truly yours. The Warder, Bushnell & Glessner Co., Chas. a. Bauer, General Manager. The Wilkin Manufacturing Co. Niles Tool Works, Hamilton, O. MILWAUKEE, WIS., October 16, 1890. Gentlemen : — Yours of the 14th is received. We have been using the lo-foot mill con- stantly night and day for the past nine months, and are pleased to state that it fully meets your representations. We have just finished a fly-wheel on it which weighs eleven tons, and on which we had no difficulty in taking a cut >s inch deep with % inch feed. We consider this a good test of the driving power and strength of the machine. Very respectfully, The Wilkin manufacturing Co., Per J. G. Ea\ery, Jr. The Kilby Manufacturing Co. Niles Tool Works, Hamilton, O. CLEVELAND, O., March 28, 1S89. Gentlemen ; — We have in use one of your 14-Foot Boring Mills with e.xtensions to take in 20 feet in diameter, which has been in use in these works for the past five (5) years. We can not SAY TOO MUCH FOR THIS TOOL. Since the writer took charge of these works we have run it constantly day and night for the last seven or eight months, and have done work on the same which probably has never been done on this style tool before, FINISHING WORK OF MUCH LARGER DIAMETER THAN THE MILL WAS DESIGNED TO SWING, such as turning up twenty-six (26) feet diameter, fifty-four (54) inch face groove wheels for two (2) inch rope, and we have just finished a band wheel twenty-four (24) feet diameter by si.xty-two (62) inch face, weighing thirty-six (36) tons. The TOOL IS VERY POWERFUL, has an ample range of speeds for the various sizes up to those named above, and is stiff and rigid under this heavy duty. Very truly yours, THE KiLBY MANUFACTURING CO., J. F. Kilby, Manag:er. 144 NILES TOOL \v'ORKS, MAMILTON, OHIO. The Ball Engine Company. Niles Tool Works, Hamilton, O. ERIE, PA., October 21, 1890. Gentlemen : — We are very glad to speak a good work for your 8-foot Boring Mill which you furnished us some two years ago. We consider it an excellent tool, and are perfectly satisfied vith its performance. Yours trulv, THE BALL ENGINE COMPANY. B. Buckeye Iron and Brass Works. Niles Tool Works, Hamilton, O. DAYTON. O., October 16, 1890. Gentlemen : — We ha\'e been using one of your improved 8-foot Boring Mills for the past fourteen months and we are \'ery much pleased with it ; in fact, entirely satisfied with its con- struction and \\'ith its operation. We only regret that we did not get one several years ago. Very truly yours. Buckeye Iron and Brass Works, Chas. C. Pease. President. Gaar, Scott & Co. Niles Tool Works, Hamilton, O. RICHMOND, IND., October 14, 1890. Gentlemen ; — We are pleased to say that we ha\-e been using your new Boring Mill since last winter .ind have found it entirely reliable and efficient under all circumstances. It is SPEEDY AND accurate in its work, easily managed and entirely satisfactory. Its value can hardly be over-estimated. Yours truly, GAAR, SCOTT & CO. Lebanon Manufacturing Co. Niles Tool Works, Hamilton, O. LEBANON, PA., October 20, 1890. Gentlemen: — Your letter of the 13th of October is received and noted. In reply would say : In reference to the merits of the large Boring Mill furnished us in June, 1S87, it has ever since been running nearly all the time, and has rendered very good satisfaction in all classes of work that we use it for, and we are well satisfied with the Boring Mill. Yours truly, Lebanon Manufacturing Co., John HunSICKER, Treasurer, The Addyston Pipe and Steel Co. Niles Tool Works, Hamilton, O. ADDYSTON, O., October 14, 1890. Gentlemen : — We have had in service one of your 60-inch Lathes and lo-foot Boring Mills for the past three years, both of which machines have given satisfaction in every respect. The latter we consider THE FINEST TOOL ON THE MARKET. We shall be pleased to recommend your fools to any intending customer and show the machines that we ha\-e had in daily use. So far they have not required one cent spent on them in repairs. Yours truly, F. Gandy, Superintendent. Walker Manufacturing Co. Niles Tool Works, Hamilton, O. CLEVELAND, O., December 26, 1890. Gentlemen :— Replying to your favor of the 24th inst., will state that all the Boring and Turning Mills purchased from you during the past seven or eight years ha\'e gi\-en us great satisfaction, and have proven \'ery efficient tools, and we take pleasure in recommending same to such as are seeking for the best. We have great expectations of the 16-24-FOOT MILL you are now building for us. We expect it to be the finest tool of its kind in the world. With best wishes for your continued success, we remain, Yours very truly, THE Walker Manufacturing Co. By W. H. Bone. NILCS TOOL \n'ORKS, tlA, HILTON, OMIO. '45 Chicuin) Iron Wurks. Chicago, III., Dec. lo, 18S9. Niles Toul Works, Hamiltmi, O. Gentlemen : — Since nearly a \'ear ago \\'e have had in constant use in our sliops several of your machines, among them a 16-foot Boring Mill, Shafting Lathe, etc., and latcK- ha\'e added a 38-inch by lo-foot Planer. All tools, we are much pleased to say, are gi\ing the best satisfaction. The WORK.W.ANSHIP ON .ALL MACHINES IS EXCELLENT, AND THEY APE STRONGLY AND SUBSTANTIALLY BUILT. We can highly recommend your \\-ork, and \\"hene\'er in the market again for any of your tools you will have the first chance. Very respectfully yours, Gail, Buamller & unzicker. References. Fraser & Chalmers, Chicago, HI. P. H. Griffin Machine Works, Buffalo, N.Y. Union Pacific R. R. Brooks Locomotive Works, Dunkirk, N.Y. Barnum & Richardson Co., Lime Rock, Conn. American Ship Windlass Co., Pro\-idence, R. 1. A. Plamondon Manufacturing Co., Chicago, 111. Chicago Tire & Spring Works, Chicago, 111. Warder, Bushnell& Glessner Co., Springfield, O. DeLa\-ergne Refrigerating Mach. Co., New York. Pennsylvania R. R. Co., Altoona, Pa. Louisville & Nashville R. R. Pennsylvania Steel Co., Steelton, Pa. Otis Brothers & Co., Yonkers, N. Y. New York, Lake Erie & Western R. R. P. Pryibil, New York. Ohio & Mississippi R. R. Buckeye Iron & Brass Works, Dayton, O. Ball Engine Co., Erie, Pa. Hooven, Owens & RentschlerCo., Hamilton, O. Gaar, Scott &: Co., Richmond, Ind. U. S. Navy Yard, Washington, D. C. Stevenson & Co., Wells\-ille, O. Harlan & Hollingsworth Co., Wilmington, Del. Columbus Machine Co., Columbus, O. Ludlow Valve Co., Troy, N. Y. James Hunter & Son, North Adams, Mass. Bucyrus Foundry & Machine Co., Bucyrus, O. Fulton Iron Works, St. Louis, Mo. Williams & Orton Mfg. Co., Sterling, 111. Colorado Coal & Iron Co., Pueblo, Col. Chicago & Northwestern R. R., Chicago, III. Denver Foundry & Machine Co., Den\er, Col. Speedwell Iron Works, Glasgow, Scotland. Blackburn & Attenborough, Nottingham, Eng. P. Van den Kerchove, Ghent, Belgium. H. W. Butterworth & Sons, Philadelphia, Pa. American Tool & Machine Co., Boston, Mass. Flint & Pere Marquette R. R. Co., East Saginaw, Mich. New York, Chicago & St. Louis R. R. Wm. Cramp & Sons, Philadelphia, Pa. Walker Manufacturing Co., Cle\eland, O. G. R. Lombard & Co., Augusta, Ga. Smith & Sayre Mfg. Co., Newark, N. J. Russell & Co., Massillon, O. Vulcan Iron Works, Wilkesbarre, Pa. C. Hegewald & Co., New Albany, Ind. Leffel & Co., Springfield, O. Nordyke & Marmon Co., Indianapolis, Ind. C. & G. Cooper & Co., Mt. Vernon, O. Litchfield Car & Mach. Co., Litchfield, III. Joliet Steel Co., Joliet, III. Denver & Rio Grande R. R. Co., Denver, Cnl. Jones & Laughlins, Pittsburg, Pa. Grand Trunk Railway, Montreal, Canada. Central R. R. of Georgia, Savannah, Ga. W. H. Tolhurst & Son', Trov, N.Y. U. S. Na\-y Yard, Norfolk, Va. H. Warden, Philadelphia, Pa. Portland Locomotive Works, Portland, Me. Morgan Engineering Co., Alliance, O. Woodbury Engine Co., Rochester, N. Y. A. & P. Roberts & Co., Philadelphia, P;i. Taplin, Rice & Co., Akron, O. Filer & Stowell Co., Milwaukee, Wis. Weimer Manufacturing Co., Lebanon, Pa. Birmingham Machine and Foundry Co., Birmingham, Ala. Hill Clutch Works, Cleveland, O. Stiles & Parker, Middletown, Conn. Shickle, Harrison & Howard Iron Co., St. Louis, Mo. Te.xas & Pacific Railway, Marshall, Te.xas. Baltimore Car Wheel Co., Baltimore, Md. V. Brasseur, Lille, France. Ramapo Wheel & Fdry. Co., Ramapo, N.Y. National Transit Co., Oil Citv, Pa. R. D. Wood & Co., Philadelphia, Pa. 146 NILCS TOOL \\'ORKS, llA,niLTON,0|-|IO. Uninii FJv. .^^ Pullman Car Wheel Works, Pullman, 111. New York Locomoti\e Works, Rome, N. Y. Holyoke Machine Co., HoK'oke, Mass. J. S. SchnlielJ & Sons, M.icon, Ga. Taper Sleeve Pulley Works, Erie, Pa. Lynchburg Fdy. & Mach. Co., Lynchburg, Va. Harrison & Co., Belle\-ille, 111. Paige Car Wheel Co., Cle\'eland, O. St. Paul, Minne. & Man. R. R., St. Paul, Minn. R. L. Cofran, Topeka, Kas. Hoffman \: Billings Mfg. Co., Milwaukee, Wis. Cin. & Newp't Iron & Pipe Co., Newport, Ky. New Orleans \: North Eastern R. R., Meridian, Miss. Smith, Vaile & Co., Dayton, O. Washington Iron Works, Seattle, W. T. MacKenzie & Wilkes, Trenton, N. J. J. E. Thropp, Trenton, N. J. Hagan Steel Car Wheel Co., Three Rivers, Mich. Chicago, St. Louis & Pittsburg R. R., Indianapolis, Ind. Iowa Iron Work's, Dubuque, Iowa. H. K. Porter & Co., Pittsburg, Pa. J. I. Case Threshing Machine Co., Racine, Wis. Roanoke Machine Works. Roanoke, Va. Thompson, Sterne & Co., Manchester, Eng. Taylor Mfg. Co., Chambersburg, Pa. Glamorgan Co., Lynchburg, Va. Barrlett, Hayward & Co., Baltimore, Md. Rodney Hunt Machine Co., Orange, Mass. Dickson Mfg. Co., Scranton, Pa. Cleveland City Forge & Iron Co., Cleveland, O. Armington & Sims Engine Co., Providence, R. I. Northern Pacific Terminal Co., Portland, Ore. Cummer Engine Co., Cle\'eland, O. Columbus Machine Co., Columbus, O. Copake Iron Works, New York. Watts & Campl-iell Co., Newark, N. J. Thomas Prosser, New York. Li\-esey Mfg. Co., Ne\\' London, Conn. Black & Clawson, Hamilton, O. Louisville Car Wheel & Railway Supph- Co., Louisville, Kv. T. B. Wood & Son, Philadelphia, Pa. Pittsburg, Cincinnati &: St. Louis R. R. Co., Deiuiison, O. E\-ans\'iHe, Terre Haute & Chicago R. R. Co.. Terre Haute, Ind. (jordon, Strobel & Laureau, Philadelphia, Pa. Bass Fdry. & Mach. Works, Fort Wavne, Ind. Cooke Locomotive & Mach. Co., Paterson, N. J. Savannah, Florida & Western Railway., Sa\-annah, Ga. Ludwig Noble, St. Petersburg, Russia. McDonough & Ballantyne, Savannah, iOTI\"E CYLINDERS. WILL bore cylinders from 16 to 22 inches diameter. The boring bar is 8 inches diameter. Power is transmitted through tangent gearing, affording a \'ery smooth, e\'en motion to the boring bar, particularly desirable in c\iinder boring and work of a similar character. Cylinders bored in this manner have a \'ery smooth finish. The cone has three speeds for a belt 4 inches wide. The boring head is traversed on the bar by means of a screw. There are five changes of feed, ranging from ^ to f of an inch. Two boring heads are furnished with the machine, for large and small cylinders. Heads are also furnished for facing and turning the flanges of cylinders. The time required for boring c\dinders is reduced to a minimum by the use of this special machine. The countershaft has two pulleys 28 inches diameter, 4^ inches face. Speed of countershaft, 125 revolutions per minute. No. 2 Cylinder Boring Machine. FOR BORING AND FACING L0C0.\10T1\'E CYLINDERS. THE cut on the opposite page represents this machine as arranged for cylinders 28 inches diameter and 39 inches long, including sinking head. In this machine the boring bar is withdrawn from the work by a rack and pinion move- ment attached to the tail stock. The boring head is tra\'ersed on the bar by a screw. Facing heads are provided, attached to sleeves on the head and tail stocks. The boring bar is 9 inches diameter. Power is transmitted through tangent gearing, which insures a steady motion to the bar and freedom from chatter. The feed is obtained by change gearing, and is connected and disconnected by a clutch engaging with the feed screw in the boring bar. This clutch is oper- ated by a lever at the end of the bar, within easy reach of the operator. Two boring heads are furnished with the machine, for large and small cylinders. Countershaft has two pulleys 28 inches diameter, 4^ inches face, and should run 125 revolutions per minute. 154 MLCS TOOL \\'ORKS. IIA.^MLTON.Ol IIO. No. 3 Cylinder Boring Machine. FOR BORlNtj AND FACING STATIONARY ENGINE CYLINDERS. T HIS machine is similar in dcsiiin to tlie No. 2, lierctotdre described. It is intended for Ir^oring and facing stationary engine cylinders up to 36 inches diameter and 60 inches long, boring and facing both ends at the same time. The boring bar is operated b\' rack' and pinion movement on the tail stock. It has fnur feeds operating in both directions. Tile head is arranged to be set by hand adjustment, showai abo\e the bar in the preceding illustration. The dri\'ing cone has four steps fur a 5-inch belt, and dri\es the bar by means (if tangent gearing, insuring smooth and steady action. Facing heads are clamped to slee\'es re\'i)l\-ing with the bar, and when not in use may be undamped and remain stationarx'. The tail stuck' is adjustable on the bed, to suit c\'linders of ditterent lengths. Two saddles are pro\'ided, which extend across the bed and are clamped to it. These are for holding the work. The facing head on the head stock is driven by the slee\e which dri\'es the boring bar, so that if desired the tail stock and bar can be removed and engine frames can be placed on the saddles and be faced up to receive their c\dinders. By using a special bar in the sleex'e the stuffing bo.xes could also be bored. Note.— Both the No. 3 and No. 2 Cylinder Boring Machines pre\-iously described, can be arranged with the cutter head clamped on the bar, in whicli case the bar is fed by rack and pinion back of the head stock. This arrangement is quickest in manipulation, but occupies a great deal more room and is far more expensi\'e. No. 4 Cylinder Boring Machine. FOR BORING AND FACING STATIONARY ENGINE C^XINDERS. THIS machine wall bore c\dinders up to 60 inches diameter, and any length that ma\- be desired. It consists rif large head and tail stock's mounted upon a heav\' bed, wliich is set le\'el with the floor. The bering bar is held between centers, as in ordinary lathe practice, wdrile the bnring liead is fed afjng the bar b}- means of a feed screw and gears at one end. The spindle is \'er\' large and is dri\-en by means of tangent Liearing, in the same manner as all the foregoing Cylinder Boring Machines. Tills machine is provided with a large face plate, with a facing head operated b\' star wheel feed. It can be quickh' remox'ed, and work can then he fastened upon the face plate and be operated upon as in ordinary lathe practice. This machine is \'ery powerful, yet extremely simple in its construction. One firm of engine builders wdio are using one of them say it has reduced the cost of cylinder borintr and facing to less than one-half of former cost. MLES TOOL \v'ORKS, MA-HILTON.OMIO. 155 No. 5 Cylinder Boring Machine. FOR BORING OXINDERS, FACING ENDS. AND BORING VALVE PORTS OF CORLISS ENGINE CYLINDERS. 'T^'HIS machine is similar in dcsi^L'n to tlie No. 3 maclTinc before described, i.e., the arrangement of the boring bar and facing heads is the same, and all the manipulations are under the same easy control of the operator. The distinguishing feature, howe\-er, is that in addition to the boring bar and facing heads, a pair of auxiliary columns are located on extensions in front and back of the bed, and adjustable thereon to any required position. One of these columns has a saddle arranged to slide vertically upon it, carrying a boring spindle to which power is communicated from an independent countershaft. Upon the other column a knee is mounted, carrying an outboard hearing for the bar. Automatic feed and quick hand adjustments are provided. With this arrangement advantage is taken of the setting of the Corliss cylinder for boring, to bore the valve ports at the same time. This saves one handling, insures the valve ports being square with the cylinder, and saves the time which would otherwise be consumed in boring the ports, as there is always ample time to do this while the other operations of boring and facing are going on. This machine is capable of boring cylinders up to 42 inches diameter and 10 feet long. Two bars are furnished, one 7 inches diameter for cylinders up to 18 inches, the other 12 inches diameter for cylinders above that size. The machine is driven b\' powerful tangent gearing, in the same manner as all the foregoing Cylinder Boring Machines. 156 NILUS TOOL WOF^KS, HAA\ILTON, OMIO. Horizontal Boring and Drilling Machines. A MONO tht many labur-saviiiL; tools now cominf^ into central use in our best sliops, none occupy a more prominent position, or are held in higher esteem, than the Hcjrizonta! Boring and Drilling Machine. As a general utilit}' machine it tills a space which can be occupied by no other tool, it \\'ill bore ; it will drill ; it will face, ream or mill. With its closely lltted, accurately adjusted slides it will bore or drill holes with all the accurac}' of an expensive jig, and this, too, whetlier the axis of the holes lie in parallel or angular planes. It supplements the heavy milling machine, in that the latter class of machines are arranged more particularly to work at right angles to the axis of the spindle, wdrile this machine has much greater range in line with the spindle, and also in vertical distance from it. It is a much better machine for accurate boring than either the lathe or drill press, since the table and cross slides are readiK' adjustable to the fixed position of bar or drill, without the use of blocking. As a machine for settmg feathers in shafts, or milling slots in work, it fulfills the functions of planer, slotter or cotter drill. Where parallel holes are to be bored in a number of pieces, the use of stops on the slides will sa\'e the expensive laying out by the fitter. We mak'e these machines in four sizes. They are all of the same general design as shown in the cut, and consist essentially of a heavy column mounted on a rigid base and carr}'ing the boring spindle and feed gear. An adjustable table is gibbed securely to the face of the column. It is supported upon, and also raised and lowered by, two screws of large diameter, connected by a iKjrizuntal shaft and bevel gearing. The table carries a saddle and cross table with compriund mQ\'ement. The spindle has rapid hand movement bv rack and pinion. The revolving sleeve surrounding the spindle has a face plate to which a head for facing may be attached. The outer end of the boring bar is supported bv an adjustable yoke, which also affords additional support for the table, and can be removed when desired. NILES TOOL \\'ORKS. MA.niLTON. OHIO. ^57 No. I Horizontal Boring and Drilling Machine. K /ILL bore to the center of a 4S-inch circle. This machine has been designed to meet the wants of the trade for a tool of medium size, but of ample power to do good work rapidly. Driving cone has four steps for 2}4-mch belt. Spindle is of steel, 2^ inches diameter, and has 17 inches traverse. This, with the traverse of the table, will bore holes 36 inches long. Table is 51 inches long. Cross table is 19x40 inches. Longitudinal traverse of cross table, 26 inches. Transverse movement is also 26 inches. Countershaft pulleys are 16 inches diameter, 3^ inches face. Speed, 96 revolutions. u < CI z < O z a O CQ < z O MLES TOOL \\'ORKS, MA.^MLTON.OMIO. 159 No. 2 Horizontal Boring and Drilling Machine. ^ . /ILL bore to the center of a 60-inch circle. The dri\'ing cone has five speeds for a '^%-inch belt, ranging from 7 to 18 inches diameter, it is strongly back geared, gi\'ing ten changes of speed to the boring spindle. The spindle is of steel, 4 inches in diameter, and has a traverse of 54 inches, obtained by two settings of the spindle. There are three changes of feed by gearing, operated by an internal clutch. The table is 6 feet long. The cross table is 24 inches wide by 58 inches long. Longitudinal trav'erse of cross table is 36 inches. Transverse movement is 38 inches. Countershaft pulleys are 22 inches diameter, 5 inches face. Speed of countershaft, 75 revolutions per minute. No. 3 Horizontal Boring and Drilling Machine. \ . /ILL bore to the center of a 66-inch circle. * Driving cone has five speeds for a 31-2-inch belt, and is strongly back geared. Boring spindle is of steel, 4 inches in diameter, and has a traverse of 60 inches, obtained by two settings. There are three changes of feed by gearing, operated by an internal clutch. The table is 8 feet long. It is raised and lowered by power. The cross table is 24 inches wide by 58 inches long. Longitudinal traverse is 60 inches. Transverse movement is 38 inches. Countershaft pulleys are 22 inches diameter, 5 inches face. Speed of countershaft, 75 revolutions. z < o z _J Q Q z < O z a O CD -J < H Z O M a O O z NILES TOOL WORKS, HAA\lLTON, OHIO. i6i No. 4 Horizontal Boring and Drilling Machine. WILL bore to the center of a 72-inch circle. The driving cone lias five steps, rangino; in diameter from 8 to 20 inches, for a belt 4 inches wide. The cone is stron,o;iy back geared, affording ten ciianges of speed to the boring spindle. The spindle has 72 inclies traverse, obtained by two settings, each with 36 inches automatic traverse. Therj are three clianges of feed by gearing, operated by an internal clutch. hi addition to the feed of boring spindle, the compound table has automatic feed with three changes. The spindle and table feeds may be used together or separately as desired. By using the two feeds together a very coarse feed is obtained for finishing cuts, thus increasing very materially the amount of work the machine is capable of performing. The spindle has quick-return movement by hand-wheel and pinion, connected with feed rack. The revolving sleeve surrounding spindle has a face plate to which a head for facing may be attached. The table is 9 feet long, and is raised and lowered by power through the elevating screws, which are 7 inches diameter. The table is provided with saddle and cross table, with compound movement, and, as stated above, power feed. The outer end of the boring bar is supported by an adjustable yoke, which also affords additional support to the table, and can be removed when desired. The countershaft pulleys are 20 inches diameter, 5 inches face. Speed of countershaft, 100 revolutions per minute. Double Boring Machine. DESIGNED FOR BORING DUPLEX PUMPS, BORING BOTH CYLINDERS AT THE SAME TIME A HORIZONTAL machine with two spindles in the head stock. Spindles do not traverse but are adjustable between centers. The spindles are driven by worm gearing, insuring great power and steadiness under the cut. Will bore cylinders up to 8 inches diameter, and face the flanges. The spindles can be set to within 5^^ inches between centers, and moved apart to 105^ inches between centers. Distance from the center of spindle to top carriage is 12^ inches. Carriage 6 feet long. Bed 12 feet long. Will take in work 6 feet long. Carriage has two changes of power feed, operated by gearing. Powerful hand feed is also provided. The feed is reversible, and has quick return by hand motion. Driving cone has three steps for 3^-inch belt. Countershaft has two speeds, giving six changes of speed. U4 Z X u < o z Q z < o z _I a Q d" z o CQ J O O i'" nil'"' ' ' NILES TOOL WOF^KS. MAAMLTON, OHIO. '63 Horizontal Boring, Drilling and Milling Machine. nPHlS machine, as its name implies, is designed for ail classes of boring and drilling, and in addition has ample power and the necessary feeds for milling. For the latter service the machine is especially valuable, doing work that otherwise would require a large planer. The spindle covers a very large surface, reaching any point in a surface 9 feet or more in length by 6 feet in height. Consequently it will finish very large work, and the piece requires but little handling. In most cases all surfaces may be milled off and holes drilled or bored in a piece with one setting. Economy of operation on very large work has to do almost entirely with the saving in expense of handling. Frequently the operation to be performed by the machine is a short one, and the time handling the piece to get it into position requires by far the greater expenditure of time and consequent expense. To plane a piece, say 9x6 feet, would require a very large planing machine, which means a heavy investment. This is reduced materially by the machine illustrated. In a planer the work is carried forward and back, requiring large power to move the piece alone, and a loss of time in reversing. With this milling tool the piece remains stationary, the tool moving up to its work, and the cut is continuous. The advantages of such a machine for milling are more novel, but no greater than for the operations of drilling and boring. The same advantages in reaching the work, without extra handling of the piece being operated on, are obtained. In addition are the recognized advantages of boring and drilling with a horizontal spindle. The work resulting is most accurate. Holes are drilled in line, when necessary, and easy adjustment of the spindle is attained. In this machine the spindle is extra large, has a wide range of speeds and feeds, and may be run in either direction, either right or left-hand. Various styles of tables, or floor plates, for securing work can be used. One of these, a square table, is shown in the cut. These are placed in front of the machine and may consist of plain floor plates of cast iron planed true and T slotted. Or a compound table may be used with traverse by screw in both directions. Or, in addition to the compound table, a circular motion may be added. i64 NILES TOOL WORKS, MA.^MLTON.OlllO. We fiiniish tables, or the user ma\' prcnide such as may he best suited to his \voi"l<. Some of the ad\'anta;aes of this tool max- be learned from the following statement of work done at the shops of Gordon, Strobel & Laureau, Philadelphia. The following is an extract from a letter from them. "The tool which especialU- meets nur approval is the Horizontal Milling and Boring Machine. The spindk- carrying the drill or drilling head may be projected a distance of 48 inches fmm the face of the machine. It has a horizontal movement of 108 inches and a vertical one of 72 inches. These limits cover a wide range of work. For instance, in machining the bed plate of a blowing engine, we support the casting vertically in front of the machine, face the bearings for housings and for the steam cylinder, mill the seats for the pillow block caps, treating the various heights, or le\'els, and directions without change in the position of the bed plate. The latter is then lowered to a horizontal position and we proceed to bore out the main bearings. Likewise the blowing engine housings, after being bolted firmly together and to stools, are machined and drilled to gauge in a remarkably short time. In all the foregoing, parallelism of surface is insured. We bore out each air valve seat in our blowing cylinder heads, reaching each and every one v/ithout change, the head being 9 feet 6 inches in diameter. " Our patented tuyere stocks require spherical joints, which must be machined accurately. These joints we get with one cut, accomplishing the same quickly by means of a simple cutter head attachment to the milling tool spindle. " Enough has been said to e.xemplify the wide range of the tool. It is the first eminently good step out of the old range of lathe, planer, etc., etc., that is applicable to general work." NILES TOOL \v^ORKS, MA/^lLTON.OrilO. 165 General Description. 'T'HE; machine consists of a heavy column, 10 feet 6 inches high, mounted on a bed plate of any length to suit requirements. The column is moved along the bed plate by power, operating through worm gear and rack. The column is 31 inches wide on the face and is fitted with a heavy saddle 40 inches square, carrying the spindle. The saddle has a vertical traverse on the column of 6 feet, and is raised and lowered by heavy screw. It is balanced by counterweight hung in the column. Boring and milling spindle is hammered steel, ^}4 inches in diameter. It slides in a heavy, revolving sleeve, and has a traverse of 4 feet. It revolves in either direction, right or left-hand, reversing by lever conveniently located, and has eight power feeds ranging from -^-Vinch to ^-inch per revolution of spindle. h is also provided with hand feed and quici< return. The milling feeds are six in number, ranging from yV-inch to y'^-inch per revolution of spincile. These feeds are applied only to the column and saddle, and are by power only. Any of these feeds for the quick motion may be utilized to set a drill, boring bar or milling cutter to work anywhere on the surface which the machine will reach. At one end of the bed plate is placed the driving gear, milling feed and quick traversing mechanism for the column. The quick power traverse of the column has a speed of 5 feet per minute. The driving cone has six steps for a 4-inch belt, and is strongly back geared, giving twelve changes of speed ranging from 2 to 200 revolutions per minute, and has ample power for boring up to 24 inches diameter. A platen is placed in front of the column, convenient to the spindle, for the operator to stand on, and all movements of the spindle, saddle and column may be started, stopped or reversed by levers conveniently arranged on, and traveling with the saddle, within easy reach of the operator while he watches the work. Countershaft and wrenches are furnished. Z X 'J < Q = Z ^ z I -J ^ -J s — -n i! a; S O u CD ^ c -4 = z O O X NILES TOOL WORKS, tlAAAlLTON.OrilO. 167 Horizontal Boring, Drilling and Milling Machine. MILLING CROSS HEAD GUIDES IN A LARGE ENGINE "A" FRAME. TN order to show some of the advantages which this machine possesses for operating quickly on large, unwieldy worl<, we present herewith a few examples which, it will at once be seen, would require considerable handling and expense to finish in any other manner. The first example we present is that of an "A" frame for a vertical engine, such as are used, for instance, in many ice machines. The machine is here shown milling the cross head guides. To do this on a planer would require a very large machine, which takes up a large amount of floor space and involves a considerable outlay, while in this way the frame is simply picked up by a traveling crane and placed in proper position in front of this machine, close up to the column. A milling head is then keyed to the spindle and the saddle set to feed vertically on the column. In this manner both guides may be milled. A facing head is then put on in place of the mill, and the guides faced up on both sides. After this is done the main and rocker arm bearings, etc., may be bored and faced. All this, together with the drilling and tapping for brackets, etc., may be done at one setting, as the machine is provided with all the necessary movements to bore or face in any required position, or to mill in either horizontal or vertical planes. w z X u < I— ] m Q 53 ^j at < 03 <3 E? O Z .S O s CD i < H Z O N O NILES TOOL \v'ORKS. hA.HlLTON. OHIO. 169 Horizontal Boring, Drilling and Milling Machine. FINISHING HOUSING FOR LARGE BENDING ROLLS. n^HE illustration on the opposite page shows this macliine horing the main roll bearing in a large housing for bending rolls. In this case the housing was placed upright on the table and secured firmly, close to the column of the machine. We rely generally upon securing the work firmly to the table or floor plate without the use of braces, if possible, as they are most apt to cause springing, which will result in the work being out of true. In this case the housing was clamped by its feet only, and was stiff enough to withstand very good cuts. The cutter head shown was then secured to the spindle and the main bearing finished. All the remaining holes, bosses and surfaces were then bored, faced, drilled or tapped in succession at the same setting. It will at once be apparent what a great sa\'ing in time is effected in this manner over those processes requiring successive setting of such heavy pieces. 'JJ z X u < O Q 7- £X < ? o F \^. ~ _1 t ' _J u: r Q (7j ^fl a x. — a ^^ O CQ c c _1 II <■ ._, h- z', o ISl QC O X NILES TOOL WORKS, HA/niLTON.OHIO. 171 Horizontal Boring, Drilling and Milling Machine. FINISHING A LARGE SLOTTER COLUMN ON REVOLVING TABLE. ' I 'HE accompanying illustration presents another example of work with this machine, drawn from our own practice. This example illustrates a large class of heavy work upon which it is necessary to operate on several angular planes. For work of this class the table should he a compound one with circular movement. We furnish these with power movements in all directions. The rough or planed casting is securely bolted to the table in such manner as to present most of the surfaces which are required to be operated upon, by simple revolution of the compound table. This table is graduated, and thus it will be seen that the various holes and surfaces can be set with the greatest accuracy. The successive surfaces are then treated as presented in the manner previously shown, according to requirements. In the example shown, which is one of our slotter columns, if it had been required to face the base of the column to fit it to the bed (as is done on the large sizes), a milling cutter could be passed entirely around the base at one cut, and then the necessary bolt holes drilled, all at one operation. It is hoped that these examples will serve to show how easily, quickly and accurately large castings can be treated by this machine. Crank Boring Machine. NILES TOOL WORKS. HA/niLTON. OHIO. 173 Crank Boring Machine. FOR BORING CRANKS AND SIMILAR WORK. "T^HIS machine is specially designed for boring heavy forgings and cutting out holes from solid forgings. Bed 12 feet long. Will take in work 5 feet under cross rail, and 5 feet between the housings. The cross rail is adjustable vertically so as to bring it close to the work. The boring spindle is of steel, 8 inches diameter, and has five feet traverse. The feeds are operated entirely by gearing; no belts are used. There are three changes of feed, which may be quickly made by in-and-out pin without changing wheels. The boring spindle has quick return, operated by power from independent countershaft. The same power raises and lowers the cross rail. The boring spindle has three large and long bearings, all fitted with bushings. The lower bearing is 8 inches diameter, 15 inches long. All other bearings requiring it are also bushed. All necessary provision for taking up wear is made in the feed nut of the spindle. Two sets of gearing are provided to give a range for boring holes from 2 to 22 inches diameter. The gearing is all very strong and heavy, and cut from the solid. For the operation of taking out the core of large size cranks this machine is peculiarly well adapted. A head for facing is provided. When in use this head is fitted to the spindle. It carries two tool heads provided with power feed. Will face off work up to 44 inches diameter. 1/4 NILES TOOL \v'ORKS. MA/niLTON.OniO. TESTIMONIALS AND REFERENCES. Testimonials. Mciriian EniiinferiiiL' Co. Niles Tnnl Works, Hamilton, O. ALLiAKCH, O., Aug. 26, iSgo. Gentlemen : — We are in receipt of your favor of tlie zotli inst., and it gives lis great pleasure to say that the Horizontal Boring, DriHing and Milling Machine which we hought from you o\'er a year ago, is one of the finest tools we ha\e e\er seen and has done lis splendid service. A large amount of the heavy work of a complicated character that we have done on this machine has been of great \'alue to us. We are only sorr\' tlnat we did not order it sooner from you. Tlie usefulness of such a tool to any engineering workshop doing heavy work is nearly Indispensable, as its name indicates. We now feel that it would be impossible for us to get along without it. We hope that the Horizontal Boring Machine which you are now about shipping to us, and wliich is of another class, will give us as good satisfaction as the (ine we now Iiax-e, and we shall be highly pleased, we assure you. Yours truly, MORGAN ENGINEERING CO., T, R. Morgan, SR., Pres'land Treas, Gordon, Strobe! & Laurcau, [Jmited. Niles Tool Works, Hamilton. O. PHILADELPHIA, Feb. 22, 1889. Gentlemen : — Replying to your inquiry of the 7th inst., asking how we are pleased with the large lot of tools we recently purchased from you and placed in our works, we would say, generally speaking, we are very well pleased. The tools throughout are up to your usual standard and are efficient and accurate. We are highly pleased with the large and small Boring and Turning Mills. The larger tool, with a Cylinder Boring Attachment, is well known to the mechanical public, butwe fancy, from seldom seeing these tools as small as 60-inch swing, such as you sent us, that the advant- ages of such a tool are not properly appreciated. The rapidity with which all work can be chucked, centered, bored and turned up to 60 inches on this machine far surpasses similar oper- ations in connection with lathe work, owing, mainly, to the adjustment of the two tools to a common center. Being in a horizontal direction, no counterweights are required. The tool which specially meets our approval is the HORIZONTAL BORING, DRILLING AND Milling Machine. The spindle carrying the drill, or drilling head, may be projected a distance of 48 inches from the face of the machine. It has a horizontal movement of 108 inches, and a vertical of 72 inches. These limits cover a wide range of work. For instance, in machining the bed plate of a blowing engine, we support the casting vertically in front of the machine, face the bearings for the housings and for the steam cylinder, mill the seats for the pillow blocks and pillow block caps, treating the \'arious heights, or levels, and directions without change in the position of the bed plate. The latter is then lowered to a horizontal position and we proceed to bore out the main bearings. Likewise the blowing engine housings, after being bolted firmU- together and to stools, are machined and drilled to gauge in a remarkably short time. In all the foregoing, parallelism of surface is insured. We bore out each air-\-al\-e seat in our blowing cylinder heads, reaching each and every one without change, the head being 9 feet 6 inches in diameter. Our patent tuyere stocks require spherical joints, which must be machined accurately. These joints we get with one cut, accomplishing the same quickly by means of a simple cutter-head attachment to the milling tool spindle. Enough has been said to exemplify the wide range of the tool. It is the first eminently good step out of the old range of lathe, planer, etc., etc., that is applicable to general work. Yours truly, GORDON, STROBLE & LAUREAU ( Limited ), Fred. W. Gordon, Chairman. NILES TOOL \v'ORKS, llAAMLTON. OtllO. 175 Smith Bridge Co. Niles Tool Works, Hamilton, O. TOLEDO, O., June 7, 1889. Gentlemen : — Yours of the 6th inst., asking our opinion of the Horizontal Boring Machine that you furnished us, is received. The machine has heen in constant use for a number of years and we are very well pleased with its work. Respectfully vours, The Smith Bridge Co., Wa\. S. Daly, Secretary. The Pusey & Jones Co. Niles Tool Works, Hamilton, O. WILMINGTON, DEL., Oct. 17, 1890. Gentlemen : — It gi\'es us pleasure to state that the Horizontal Boring and Drilling IMachine purchased from you has gi\'en us entire satisfaction in everyway. We fmd it an exceedingly useful tool, and we have had it in operation e\'ery working day since it arrived and was put in place. We remain Yours truly, THE PUSEY & JONES CO., W. W. PuSKY, Treasurer. Louisville Bridge and iron Co. Niles Tool Works, Hamilton, O. LOUISVILLE, KY., Aug. 29, 1890. Gentlemen :— Replying to your inquiry of the 20th inst., in regard to Bridge Chord Boring Machine furnished us some time ago, would say that the tool has given perfect satisfaction, and that we do not now understand how we could have done without such a machine for so long a time. Yours truly, Louisville Bridge and Iron Co., J. M. Johnson, Eng-ineer. The Herreshoff Manufacturing Co. Niles Tool Works, Hamilton, O. BRISTOL, R. L, June 8, 1889. Gentlemen: — Yours 6th inst. at hand. The No. i Boring Machine bought of your works some time since, is, in our opinion, an excellent tool for light boring and heavy drilling. It has been in constant use since being set up and has done very satisfactory work, and we should not care to be without it in our shop. Respectfully, HERRESHOFF M'F'G CO. West Superior Iron and Steel Co. Niles Tool Works, Hamilton, O. WEST SUPERIOR, WIS., Oct. 16, 1890. Gentlemen :— We have had one of your Horizontal Boring and Drilling Machines, with four feeds and compound rest with swivel, in use for something over a year — much of the time night and day — and have found it a very substantial and satisfactory tool. One drawback to this class of tools in many shops is entirely removed by the application of the compound rest, which enables us to do a great variety of work commonly done on lathes, and thus keep the tool busy. The new io-16-foot Boring Mill arrived yesterday. Very truly yours, West Superior iron and Steel Co., W. F. Mattes, Gen. Mgr. 176 NILCS TOOL WORKS. MAAMLTON. OHIO. Boston Bi'idt^e Works. Niles Tool Works, Hamilton, O. Gentlemen : — The Horizontal ago has been in constant use since. Boston, Mass., Oct. 16, iSqo. Boring and Drilling Machine you furnished us several years We have found it thoroughly satisfactory in all particulars. Yours truly, BOSTON BRIDGE WORKS. Van Winkle Gin and Machinery Co. Niles Tool Works, Hamilton, O. ATLANTA, GA., Aug. 21, 1S90. Gentlemen ;— The Turret Head Boring Machine vou built for us some four vears ago has been in constant use ever since on varied work. We consider this the most valuable tool in our works. It does its work accurately, is always ready and never gets out of order. Yours truly, VAN Winkle Gin and Machinery Co., E. Van Winkle, President. Watervliet Arsenal. Niles Tool Works, Hamilton, O. WEST TROY, N. Y., Jan. 21, 1S91. Gentlemen : — Your Mr. G. A. Lambert has completed the erection of the large Horizontal Boring, Drilling and Milling Machine, and also started this handsome tool, whose operations are performed with perfect nicety and ease. This machine is very highly commended, and there is also only one opinion e.xpressed about the 8-foot Boring and Turning Machines, which form a handsome display in the gun factory of good design and splendid workmanship. They bore and turn with the great accuracy which modern gun work requires. I beg to compliment you also as to the appearance and perfect performance of all other machines you furnished for the gun factory, including five heavy lathes for turning gun-forgings, small lathes, siotter, etc., and remain, Yours \-ery truly, ANTHONY ViCTORIN, CoHitructing Engineer. References. American Ship Windlass Co., Providence, R. 1. Herreshoff Manufacturing Co., Bristol, R. I. Union Pacific R. R. The Pusey & Jones Co., Wilmington, Del. Northern Pacific R. R. The Smith Bridge Co., Toledo, O. Boston Bridge Co., Boston, Mass. E. Van Winkle Gin & Mach. Co., Atlanta, Ga. Cincinnati, New Orleans & Texas Pacific R. R. Bucyrus Foundry and M'f'g Co., Bucyrus, O. West Superior Iron & Steel Co., W. Sup., Wis. Wm. Cramp & Sons' Ship & Engine Bldg. Co., Philadelphia, Pa. Millburn Gin and Machine Co., Memphis, Tenn. Lake Erie Engineering Works, Buffalo, N. Y. New York, Chicago and St. Louis R. R. Carnegie, Phipps & Co., Pittsburg, Pa. Walker Manufacturing Co., Cleveland, O. Hackney Hammer Co., Cleveland, O. Milwaukee, St. Paul and Sault Ste. Marie R. R. Valley Engine and Mach. W'ks, Lynchb'g, Va. Marschutz & Cantrell, San Francisco, Cal. Hall Steam Pump Co., Pittsburg, Pa. Chicago, Burlington & Quincy R. R. Gordon, Strobel & Laureau, Philadelphia, Pa. Morgan Engineering Co., Alliance, O. Pennsylvania R. R. Co. Riter & Conley, Pittsburg, Pa. Carlisle M'f'g Co., Carlisle, Pa. Mosler Bank Safe Co., Cincinnati, O. Hackney Hammer Co., Cleveland, O. Jas. P. Witherow, New Castle, Pa. Walter Scott & Co., Plainfield, N. J. Northern Pacific Terminal Co. Helmbacher Forge & Rolling Mills Co., St. Louis, Mo. DeLa\'ergne Refrigerating Machine Co., New York, N. Y. A. L. Ide & Son, Springfield, 111. Knowles Steam Pump W'ks, Warren, Mass. Kentucky Central R. R. Chesapeake and Ohio R. R. E. D. Jones, Sons & Co., Pittsfield, Mass. Stedman & Co., Aurora, Ind. Part VIII, DRILLING MACHINES. NiLES Tool Works, HAMILTON, OHIO. No. 3 Vertical Drill. NILES TOOL WORKS. HA,H1LT0N, OHIO. i79 Part vui. No. 2 Vertical Drill. DRILLS TO CENTER OF 24 INCHES. "T^HE spindle has a traverse of 8 inches, with quick return. Distance from end of spindle to base, 54 inches. Cone has four speeds for 2-inch belt, and is back geared, giving eight changes of speed. The spindle is driven b\' accurateU' cut bevel gearing. The base is pro\'ided with T slots for securing work. The table has a vertical lift of 20 inches, and can be swung entirely around the column. The spindle and head are both nicelv balanced. The arm carrying the belt shifter can be revolved around the driving shaft to suit the direction of the belt. The driving pulleys are 12 inches diameter, 3 inches face. Speed, 240 revolutions. No. 3 Vertical Drill DRILLS TO CENTER OF 30 INCHES. ■n^HE spindle has a traverse of 12 inches, with quick return, hand and power feed. Distance from end of spindle (at full hoist) to base, 4 feet 10 inches. This tool is calculated for all drilling from a ^^-inch hole to 3 inches, and will bore up to 10 inches diameter. The cones have four speeds for a belt 2 inches wide. It is powerfully back geared, giving a wide range in speeds and power. The spindle is driven by bevel gearing accurately cut. The arm carrying the belt shifter can he revolved around the driving shaft to suit the direction of the belt. The table is 30 inches diameter. It is raised and lowered by screw operated by bevel gearing, and has a lift of 15 inches. The drill head has a vertical adjustment of 24 inches. It is raised and lowered by screw. This machine is built from entirely new patterns, is very heavy and powerful, provided with every convenience, and fitted up in the best manner. The driving pulleys are 14 inches diameter, 2^ inches face. Speed, 190 revolutions per minute. No. 5 Vertical Drill. NILES TOOL WORKS, HAMILTON, OHIO. i8i No. S Vertical Drill DRILLS TO CENTER OF 50 INCHES. T^HIS is a machine of great weight and power, huilt from entirely new patterns ^ and calculated to withstand the heavy duty of modern practice. Especial care has been taken to arrange all the adjustments for quick and easy manipulation. This machine is adapted for drilling holes from ^-inch to 4 inches, and will bore up to 12 inches. The spindle has 15 inches traverse, is counterweighted and has quick return, hand and power feeds. Distance from end of spindle to base, 56 inches. The cone has four speeds for a 3-inch belt, and is strongly back geared, gi\'ing eight changes of speed. The feed is very powerful ; three changes are provided. The machine is furnished with a strongl)' gibbed square table with hori- zontal adjustment by screw and bevel gearing. The utmost nicety of setting can thus be obtained, and the movement may be used as a feed for profiling. The table is raised and lowered by a screw in the column, operated by bevel gearing, and may be swung around the column out of the way. The countershaft pulleys are 18 inches diameter, 4 inches face. Speed, 170 revolutions. No. 6 Vertical Drill, DRILLS TO CENTER OF 60 INCHES. "T^HE spindle has i8 inches traverse, with quick return, hand and power feeds. Distance from end of spindle to base, 58 inches. This machine is adapted for drilling holes from >^-inch to 4 inches, and will bore to 12 inches. Cone has five speeds for 3-inch belt, and is back geared, giving ten changes of speed. Machine has a square table adjustable on its supporting bracket by means of a screw and bevel gearing. It is raised and lowered by a screw in the column, operated by bevel gearing, and may be swung around the column out of the way. Countershaft pulleys are 18 inches diameter, 4 inches face. Speed, 180 revolutions. W>tBa uw ^a t « o Universal Radial Drill. NILES TOOL WORKS, HAAMLTON, OHIO. Universal Radial Drilling Machines. NEW AND IMPROVED PATTERNS. T^HE cut on the opposite page represents one of our latest impro\'ed Radial Drills. They are built from new patterns and are designed to meet the requirements of modern shop practice. The bearing of the arm on the column is made \'ery long, and the arm itself is made of a very rigid form. This type of Radial Drill has been manufactured by this company for the past twenty years, and has been found to be extremely serviceable for all classes of work. From time to time improvements have been made, always keeping this machine up to the demands of the times. In this machine it is much easier to move the drill to the work' than the work to the drill. One man can accomplish it quickly and without any effort. Under ordinary circumstances it is e.xtremely troublesome to meet the conditions of getting the work level, and at the same time have the center of the hole to be drilled directly under the point of a rigidly fixed drill. More time is generally wasted in getting the work in position, and readjusting and leveling it, than is required for drilling the holes. The operation of this machine can be explained as follows: Place any heavy piece of work within the circle of 9 feet diameter; put it on the floor, on the base, or on the table, as may be most desirable; level it without regard to the drill ; lower the drill to it, raise the drill to it, swing the drill to it, use at an angle if necessary, and the work need not be disturbed till the drilling is done. This machine serves the purpose of more than one drill press. It has such a range that one piece of work can be temporarily abandoned and another piece undertaken, which recommends its use in smaller shops. i84 NILES TOOL \\'ORKS, HA;^\lLTON,OHIO. General Description. PX HEAVY, rotatin,^ column is mounted upon a lim^ supporting slee\-e, wiiicli is rigidh' secured to a lieavv base plate, and is accurate!)' fitted to a bearing in tlie column. The ciilumn is turned all o\'er, and upon it the radial arm is mounted. This has also a \'er\' long, accurateK' fitted bearing, and can be clamped in an\- position. The crdumn can also be clamped rigidly to the base plate, thus making tlie whole machine verv stitf. The machine is dri\'en from an overhead countershaft operated by bevel gearing, and an upright shaft to drive the central spur gear seen at the top of the column. This dri\'es the upper cone bv means of the external upright shaft and bevel gears, and also communicates motion through tumbler gearing to the screw, which is operated to raise and lower the arm by power. The upright central dri\'ing shaft is splined through the gear, thus allowing the countershaft to be located at any height from 9 to 16 feet abo\'e the floor. Motion is communicated to the drill spindle from the cone, which is strongly back geared, by means of spur gears, a splined shaft and bevel gearing. The arm is of the best form possible to resist the strains to which it is subjected. It is made in form similar to a box girder. It is made in one piece, the slee\'e surrounding the column forming a part of the same, and a heavy web on the upper side resists the upward strain. The drill head is securely gibbed upon the arm, and is adjusted to any position on the arm b\' means of a hand wheel and rack and pinion. It is also adjustable to an_\' angular position upon its saddle, to which it is securely clamped. It is nicely balanced, so that clamp bolts may be loosened for angular setting without danger of breaking drills or injury to the operator. The column of the machine is set upon rollers bearing entirely upon their periphery. This arrangement enables the operator to handle the machine MLES TOOL \\'Of^KS, HAAMLTON. OHIO. 185 with the greatest ease. The combined movements of tlie arm and head enable tile drill to be rapidl\- brought t(.) an\' desired position. When the machines are required to drill a number of parallel holes on the end of work, we recommend, \\here\'er practicable, that a pit be made on one side of the base and lined with T- slotted plates for holding work. This ob\-iates the need of extra high columns and keeps the arm within easy reach of the operator, and in the best position to resist strains. No. 2 Universal Radial Drill. NILES TOOL WORKS, HAAAILTON. OMIO. 187 No. I Universal Radial Drilling Machine. ARM, 5 FEET LONG. COLUMN, 7 KLET 4 INCHES HIGH. ( Patented May 10, 1S87.) /^ REATEST distance from sole plate to end of spindle, 5 feet 3 inches. Greatest distance from center of column to spindle, with drill head at extreme end of arm, 4 feet 6 inches. Back' geared, power feed, balanced head, quick return. Weight, 6,200 pounds. Countershaft has two pulleys 16 inches diameter, 3 '-2 inches face, and should run 125 revolutions. No. 2 Universal Radial Drilling Machine. ARM, 6 FEET LONG. COLUMN, 8 FEET 3 INCHES HIGH. ( Patented May 10, 1887.) /^ REATEST distance from sole plate to end of spindle, 5 feet 7 inches. Greatest distance from center of column to spindle, with drill head at e.xtreme end of arm, 5 feet 7 inches. Back geared, power feed, balanced head, quick return. Weight, 10,000 pounds. Countershaft has two pulleys 16 inches diameter, 4 inches face, and should run 125 revolutions. r.iuiirirT' No. 3 Radial Drill. NILES TOOL WORKS. MAAMLTON, OMIO. 189 No. 3 Radial Drilling Machine. ARM, 7 FEET LONG. COLUMN, g FEET HIGH. ( Patented December t4, 1869.) "T^HE column is 9 feet high, turned true and parallel. When the arm is raised to the top of the column the distance between the base plate and the end of the drill spindle is 6 feet 5 inches, admitting work nearly that height under the drill. The distance from the column to the drill spindle is 5 feet 9 inches, consequently a hole can be drilled in the center of a circle 11 feet 6 inches in diameter, a reach beyond that of any ordinary drill press. The spindle is made of steel, and is 2^1- inches diameter. It has the neces- sary traverse for deep holes. Has quick return. The driving cones have four steps, and are powerfully back geared, giving eight changes of speed. These cones are quite accessible, and any desired change of speed can readily be made. The driving power is very great and fully equal to any requirement. All gearing is cut from the solid. The power feed is very convenient. The base is a substantial cast iron plate turned and T- slotted. It extends over one-fourth of the circle made by the swing of the arm. The box table may be moved to any position on the base. It is provided with a cupboard for tools. The outer end of the radial arm is supported by a column, and is counterweighted. Countershaft has two pulleys 16 inches diameter, 4 inches face, and should run 120 revolutions. This machine is designed for heavy work. Holes of large diameter may be bored, and cylinder heads and flanges as large as 24 inches diameter may be faced off. A large steam pump works are using one of these machines for boring out seats for pump vah'es, facing the flanges of the pump cylinders and other heavy work- of a similar nature. The arm is in the shape of a double web, the saddle sliding on the top and the spindle operating between the sides. It has a very long bearing on the column, and, being supported at the outer end, is very rigid. The spindle has vertical traverse only. It can not be set over to operate at an angle, as on the smaller sizes. For a great variety of work this machine has no equal. A great saving in cost may be effected by its use. NILES TOOL \v'ORKS, HA,HILT0N,0M10. 191 Arch Bar Drilling Machine. SIX OR EIGHT SPINDLES. ]~\ESIGNED for drilling car truck frames. Driven by cone with three steps for a holt 4 inches wide, and very strongly geared. The spindles are all operated by one heavy shaft, and drill the six or eight holes at one operation. Each spindle has a socket adjustable \'ertically, allowing the drills to be used at different levels. The spindles have a lateral adjustment for change of centers. The center spindles have an adjustment from 6}{ to 22 inches between centers, and the outside spindles an adjustment from 7^ to 18 inches between centers. The table has automatic feed. The feed is operated by worm gearing and screws at either end of the table, hence the work is brought squarely up to the drills. The table may also be raised or lowered by hand. It is countervveighted, relieving the feed from the dead weight of the table and work. The table is furnished with supports for the arch bar, and the necessary clamping devices. This machine is unquestionably the strongest and most powerful built for this work. The service required is very heavy, and usually the machine is crowded to its utmost capacity. The countershaft has two pulleys 24 inches diameter, 434 inches face. Speed of countershaft, 210 revolutions per minute. OS Q LU _1 Q. [- _1 Q z CO NILES TOOL WORKS. HA/niLTON, OHIO. 193 Multiple Drilling Machine. FOUR OR MORE SPINDLES. F=50R drilling ship plates, boiler plates, etc. Has four spindles, with ample power to drill four i}^-\nch holes at the same time. Spindles have a tra\'erse of 12 inches, and each is counterweighted and has quick return. Each drill head has an independent adjustment on the cross rail. The spindles may be adjusted to within a distance of yyi inches between centers. The drill spindles have power feed with three changes. They may be fed also by hand simultaneously. Each spindle has an independent feed clutch, so that any one of the drills may be thrown out of feed while the others are feeding; also giving an independent hand motion and quicl< return to each spindle. Driving cone has four steps for a belt 4 inches wide. The cross rail is 8 feet long, secured to two substantial uprights. A large, flat, T- slotted table is provided. It is raised and lowered by two heavy screws, and has a vertical adjustment of 24 inches. The number of spindles and length of cross rail may be varied to some extent, when required. Countershaft pulleys 24 inches diameter, 5>< inches face. Speed, 150 revolutions per minute. NILES TOOL WORKS. HA.'^MLTON.OIIIO. 195 Double Multiple Drilling Machine. FOUR OR MORE SPINDLES. "T'HE illustration on opposite page represents this macliine with six spindles, three of them being dri\'en independently from each end. This arrange- ment is of great convenience and advantage wiien holes of different size and depth are to be drilled at the same time in the same, or different, pieces. Both ends are back geared. Each end has independent feed. The spindles have a traverse of 12 inches, and each is counterweighted and has quick return. Each drill head has an independent adjustment on the cross rail. The spindles may be adjusted to within a distance of jy^ inches between centers. Tlie drill spindles have power feed with three changes. They may be fed also by hand, simultaneously. Each spindle has an independent feed clutch, so that any one of the drills may be thrown out of feed while the others are feeding, also giving an independent hand motion and quick return to each spindle. Driving cones have three speeds for a 4-inch belt. The greatest distance between the two outside spindles is 90 inches. A large, flat, T- slotted table is provided. It is raised and lowered by two heavy screws, operated by bevel gearing from either the end or side, and has a vertical adjustment of 24 inches. Countershaft pulleys are 24 inches diameter, 534 inches face, and should run 150 revolutions per minute. vSpindle Traverse Table Drill. NILES TOOL WOf^KS, MAAMLTON, OhlO. 107 Multiple Traverse Table Drill. T^HIS machine is similar in design to our regular pattern of multiple drill, except that it is provided with a table arranged to slide upon the bed. Machines of this class are especially desirable when it is required to drill a number of holes in heavy pieces clamped together, such as vault doors, etc. In work of this kind the separate pieces can be fastened together upon the table and any desired part brought under the drills quickly and accurately, without risk of disarranging any of the work done. By using stops on the bed and rail, duplicates may be easily made, or holes made to match nicely when it is impossible to drill them together. It can be built with one or more spindles mounted on the rail. The drills can be adjusted to ■jy'z inches between centers. The spindles have 12 inches travel, and each has independent power feed with three changes. They are also arranged for hand feed, and each is counterweighted and has quick return. The machine is capable of drilling three ij<-inch holes or two 2-inch holes at the same time through steel plate. Clearance between housings, 48^ inches. The work is mounted on a table 7 feet long, 36 inches wide. It is movable by rack and pinion on a bed 10 feet long. Driving cone has four speeds for 4-inch belt, and is strongly geared to drill spindles. Driving gears and spindles are steel. Countershaft pulleys are 20 inches diameter, 5^ inches face. Speed, 220 revolutions. "J Multiple Drilling and Tapping Machine. NILES TOOL WORKS. MA/niLTON. OMIO. 199 Multiple Drilling and Tapping Machine. 'T'HE illustration on opposite page represents one of our multiple drills arranged with reversing gear for automatic drilling and tapping. We especially recommend this machine for drilling and tapping valves, fittings and work of like character. It is powerfully geared and has ample power to carry three i t^^-inch pipe taps at the same time. The spindles have a traverse of 12 inches, and each is counterweighted and has quick return. Each spindle is independent, and has an automatic stop for throwing the spindle out of gear when drilling or tapping to depth. The table is securely gibbed to the housings. It is supported on two large screws, which are operated from either end by bevel gearing. The greatest distance from end of spindle to the table is 24 inches. Distance from face of housings to center of spindle is 10 inches. A powerful feed, with three changes, is provided. Countershaft and necessary wrenches furnished. 200 NILES TOOL \v'OF^KS, MAAAILTON.OHIO. 4-Spindle Wheel Drill l-OR DRILLING STEEL-TIRED CAR WHEELS. 'T^'HIS machine is of same st\'le as tlie Multiple Drills described. Has four spindles, two for drilling holes in hub, two for drilling holes in rim. Outside drills ha\'e independent feed. Center drills have one feed for both. Range of center drills from loyi to i^}4 inches between centers. Range of outside drills from 19I4 to 35V2 inches between centers. Drill spindlfS are counterweightcd and have a travel of 7^ inches, with two changes of feed. Car wheel is held in a self-centering chuck, forming part of a revolving tabic, \\Tth holes on its peripherv to set wheels for any desired number ()f di\'isions. Chuck table mo\'es out on wa\'s from under the drills so that wheels can be readiU' put on or taken off the clruck'. Countershaft has two pulle\'s 26 inches diameter, 5-^4 inches face, for 5-inch double belt. Speed, 70 re\'0lutions. Photograph Furnished on application. INILCS lOOL WORKS, [lA,niLTON,OtllO. 201 Multiple Spindle Wheel Drill. FOR DRILLING STEEL-TIRED CAR WHEELS. ( Patented July 28, 1885,) n^HE drill has twenty-seven spindles, divided into two i^roups. The center group, consisting of nine drills, is contained in one head, and is used for drilling the holes for huh bolts The outer group, consisting of eighteen drills, is used for drilling tiie holes for tire bolts, and is so arranged that all of the drill heads, or a part of them, can be moved in or out radially, to suit different diameters. The drill spindles run in brass bushes, adjustable for height, by which means the height of any drill point can be regulated to suit. The two groups of drills are separately driven by a set of gearing, giving Velocity to the drills proportioned to the hardness of material encountered. The work is placed on a comprjund table having a self-centering chuck with circular motion for any desired adjustment of wheel under drills. To facilitate handling the wheel, the chuck table moves on ways, enabling the wheel to be brought out from under the drills and lifted by an overhead crane or pulley block. The feed is accomplished by two heavy steel screws under the work table, moving the same up to the drills. The feed pulleys are tight and loose, and feed belts are provided with convenient shifters, whereby the feed can be instantly stopped. The work table is nicely balanced by counterweight under the sole plate, allowing rapid vertical adjustment of table by hand. This machine may be furnished with a fewer or greater number of spindles, as may be required, or a different arrangement of the spindles to suit the number and arrangement of bolts in the wheel. Photograph Furnished on Application. 3-Spindle Rail Drill. NILES TOOL WOf?KS, MAAAILTON, OHIO. 201 Rail Drilling Machine. TWO SPINDLES. F=JOR drilling steel rails for the fish-plate bolts. ^ This is a special machine, designed for this particular service in order to accomplish it in the most efficient and economical manner. The machines are generally used in pairs, one machine at each end of the rail. The drills are adjustable horizontally, to drill from 31^ to 8 inches from center to center of drills. Powerful down feed of both drills simultaneously, and a quick return by hand movement. The spindles and gearing are of steel. The countershaft has two pulleys 20 inches diameter, 4}( inches face. Speed of countershaft, no revolutions per minute. Rail Drilling Machine. THREE SPINDLES. rOR drilling steel rails for the fish-plate bolts. The capacity of this machine is three holes, 13^ inches diameter, in steel rails. The range of drills is from 4 to g inches between centers. By means of adjusting screws the drill head can be rapidly set to any required position. The drills are set in heavy sockets, and held by two strong set screws. This enables all of the drill points to be set on a level. The feed on the three drills is simultaneous by acting on the saddle carrying the three drill heads. Saddle is counterbalanced and has quick return. The range of feed allows the use of drills from 10 inches in length under socket to about 4 inches. Feed is transmitted to saddle by means of slip-gear on side of machine opposite to driving pulley. Two changes of feed can be obtained by simply transposing the slip-gears, thus giving a heavier feed when soft material is worked, and a lighter feed for hard material. The driving pulley is attached to saddle, and idlers are provided to maintain the tension of belt in all its positions. The rail is supported on steel blocks and clamped against the clamping block on its back. The end adjustment of rail is obtained by a heavy set-screw in the cast steel bracket on the side of bed. The cuttings drop through the opening in the bed to the floor in front, and can readily be removed. Our patterns are arranged so that the machine can be made either right or left, as may be desired. All of the driving gear is made of steel to avoid breakage. We consider this machine the heaviest and strongest of its class in the market. Countershaft pulleys 24 inches diameter, 6 inches face. Speed, 90 revolutions. 204 NILES TOOL WORKS. HAAMLTON.OhlO. TESTIMONIALS AND REFERENCES. Testimonials. The Columbian Iron Works & Dry Dock Co. Niles Tool Works, Hamilton, O. BALTIMORE, MD., Jan. 20, i8y[. Gentlemen: — In reply to your inquiry of the i6th inst., regarding the Radial Drill Press, 54-inch Lathe and Large Slotting Machine recently purchased from you, we take pleasure in saying that in their operation they liave given us entire satisfaction. Yours truly, THE COLUMBIAN IRON WORKS & DRY DOCK CO. Wm. T. .MalSTER, President. The Westinohouse Air Bralce Co. Niles Tool Works, Hamilton, O. PITTSBURG, PA., Jan. 26, 1891. Gentlemen: — Replying to -s-our letter of January 23, 1891, would state that we have had in use for some time a 3-Spindle Drilling and T.apping Machine, ;ilso, a 22-Spindle Drilling and Tapping Machine, furnished by your company. These machines have proven quite satisfactorv to us and have enabled us to REDUCE THE COST OF OUR WORK considerably. Yours truly, T.W.WELSH, Superintendent, The Long & Allstatter Co. Niles Tool Works, Hamilton, O. HAMILTON, O., Jan. 23, 1891. Gentlemen : — Repyling to your favor of the 22nJ, the No. 2 Radial Drill purchased from you in 1887 (the third one of your make we have placed in our works), is A i in every respect, giving us perfect satisfaction. We ha\'e used it constantly since setting it up and ha\e had occasion to drill holes in our heavy castings at every conceivable angle. The machine has done its work perfectly and is in every ^\ ay reliable. Our «ork is particularly adapted to the use of a radial drial, and tlie test we have given it is a severe one. We will be pleased to have you refer any purchaser to us, or show any one the machine in operation. Yours truly, THE LONG & ALLSTATTER CO. Lidgervvood Manufacturing Co. Niles Tool Works, Hamilton, O. NEW YORK, Feb. 14, 1889. Gentlemen: — In reply to yours of February 7th, as regards the Radial Drilling Machine we have of yours in use, we beg to say that we now have SEVEN of them in use in our works, bought of you at various times since 1879. We also have several other makes of drills in use, but we cheerfully say that we like your machines better than any others we have used or seen. They are adapted to a wider range of work, are more easily changed from job to job, more con- venient to operate, handle, etc.; hence more work can be done in a given time. The four machines bought of you in 1887, which are of your new pattern, cannot be made better. They look and work admirably. We shall advocate them wherever we can, as we know they are good. They are a first-class boiler shop drill, also for general drilling, tube heads, etc., they can't be beat. Yours truly, LIDGERWOOD MANUFACTURING CO. NILES TOOL WORKS, MA.-^ILTON, OHIO. 205 The Solvay Process Co. Niles TonI Works, Hamilton, O. SYRACUSE, N. Y., Jan. 24, 1891. Gentlemen : — Your Radial Drill has been in use for past six months. We have found it \-ery satisfa>;tory in all respects. Yours truK-, The Solvay Process Co., W, B. COGSWFLJ., Gen'l Manaj^er. Otis Brothers & Co. Niles Tool Works, Hamilton, O. NEW YORK, Oct. 17, 1890. Gentlemen ; — We beg to say that the Radial Drills which you furnished us three vears ago, ha\e been in constant operation since that time and have given us tlie best of satisfaction. And in case we ha\'e further orders to place for drills, we shall certainly give you a decided preference. Yours truly, OTIS BROTHERS & CO. Brusli Electric Co. Niles Tool Works, Hamilton, O. CLEVELAND, O., Nov. i, 1890. Gentlemen: — Yours of the 14th Inst, received. We ha\'e used your Radial Drill in our works for a long time ; it has given the best of satisfaction — no repairs needed. It is all you claimed for it. Yours truly, BRUSH ELECTRIC CO. Illinois Steel Co. Niles Tool Works, Hamilton, O. JOLIET, ILL., Jan. 22, 1891. Gentlemen : — Replying to your inquiry of January i6th, I have to say, we have a 30-inch Lathe and EIGHT 3-SPINDLE RAIL DRILLS of your make that give us entire satisfaction, the Rail Drills especially doing excellent work. Yours truly, CHAS. PETTIGREW, Superintendent. The P. H. & F. M. Roots Co. Niles Tool Works, Hamilton, O. CONNERSVILLE, IND., Jan. 23, 1891. Gentlemen : — For the last two years we have had one of your largest size Radial Drills in use in our works, and it has given the best of satisfaction in every way. It has not cost a cent for repairs. The WORKMANSHIP IS VERY SUPERIOR. We know of no better Radial Drill. Yours truly, THE P. H. & F. M. ROOTS Co., E, D. Johnston, Vice-Pres't & Sec'y. The Mosler Bank Safe Co. Niles Tool Works, Hamilton, O. CINCINNATI, O., Oct. 16, 1S90. Gentlemen : — Your inquiry of the 14th, as to how we like the 3-Spindie Traverse Drill fur- nished us by you received. In reply would say, that we consider it one of the most valuable tools in our shop. It TURNS OUT ACCURATE WORK, which is an important factor in the construction of our product. We have used this machine nearly three years, and would not dispense with it. Yours truly, THE MOSLER BANK SAFE CO. 2o6 MLES '1 OOL \\'ORKS, MAA\lLTON, OHIO. PuiiiiiMihu' Car Ciimpany. Niles Tcnl Work., Hamilton, O. DETKOiT, MICH., June .5, iSSy. ("ientlemeii : -RepU'in.n lo \-ours of the 6th inst., we ha\-e had one of your Arch Bar Drill- ing Machines in constant use for ahout three years, and take pleasure in saying it has proven entireU- satisfactor\- to us. Ytiurs truly, C. L. FREER, Vici^-PrcsJdL-nt. Lafayette Car Works. Niles Tool Works, Hamilton, O. LAFAYETTE, IND., June 16, 18S9. Gentleme)! :— The Arch Bar Drilling Machine purchased from you March, 1886, has given us excellent satisfaction, and we keep it constantly in use. We know- of no better drill, and would find it difficult now to get along without it. Yours truly, Lafayette Car Works, B, F. MaSTEN, President. Tile Sprinofielcl Iron Co. Niles Tool Works, Hamilton, O. SPRINGFIELD, ILL., June 18, 1889. Gentlemen :— hi reply to your favor of the gtli inst., we have to say, that the pair of 3-Spindle Rail Drills vou sent us have given us excellent satisfaction. We have had very little trouble with them in the wa\- of repairs or stoppages, and tlie drilling has been b(jth rapid and accurate. Yours truly. The Springfield Iron Co. Ludlow Valve Maiiufacturiuo Co. Niles Tool Works, Hamilton, O. TROY, N. Y., Oct. 18, 1890. Gentlemen : — Yours of the 14th inst. is received. We are happy to say, we are much pleased with the working of the large Radial Drill furnished by you a year since. It has given us no trouble, has done its work economically and well, and we can heartilv recommend it as a first rate tool. Yours truly, Ludlow Valve Manufacturing Co. H. G. Ludlow, President. Red Star Line. Superintending Engineer's Department, Niles Tool Works, Hamilton, O. i^^W YORK, Feb. 29, 1889. Gentlemen :— Yours of the 7th inst. at hand and noted. Would say that we ha\-e had in use in our Jersey City machine shop, since May, 1887, a No. 2 Niles Universal Radial Drill. This tool has done excellent work, and continues to fulfill the requirements of this establishment satisfactorily, its action is good, it runs free, is quickly handled and insures speedy and good work, and apparently will continue to do so for years. It is as good a tool of its kind as I have ever seen, and it gives me pleasure to have this opportunity of recommending its merits. Yours truly, GEO. CLARKE, Assistant Superintendinjj Enf;ineer. NILCS TOOL WORKS, MA/niLTON. OHIO. 207 The Bull Engine Co. Niles Tool Works, Hamilton, O. ER't^- PA., Jan. 29, iSyi. Oentlemeii : — Replying to yours of the 22d, would say that we have one of your Radial Drills in our machine shop which has given us the very best of satisfaction since we put it in, some two or three years ago, and we will be glad to recommend it to anvbody who may wish a good machine. Yours truly, THE BALL ENGINE CO. Newton IV\achine Tool Works. Niles Tool VVorl-, N. "i'. Deane Steam Pump Co., Holyoke, Mass. DeLavergne Refrigerating Machine Co., N. Y. Mexican National Raih\ay. C. & G. Cooper & Co., Mt. Vernon, O. Black & Clawson Co., Hamilton, O. Hooven, Owens & RentschlerCo.. Hamilton, O. The Long & Allstatter Co., Hamilton, O. P. H. & F. M. Roots Co., Connersville, Ind. Alabama Great Southern R. R. St. Joseph Terminal Co. Lehigh Valley R. R. Lebanon Manufacturing Co., Lebanon, Pa. Robert Wetherill & Co., Chester, Pa. Shickle, Harrison & Howard Iron Co., St. Louis, Mo. Gordon, Strobel &; Laureau, Philadelphia, Pa. Morgan Engineering Co., Alliance, O. Denver & Rio Grande R. R. St. Louis Iron and Machine Co., St. Louis, Mo. Dickson Manufacturing Co., Scrauton, Pa. Texas Pacifc R. R. Ramapo Iron Works, Hillburn, N. Y. Ajax Forge Co., Chicago, 111. Morden Frog and Crossing Works, Chicago, 111. Springfield Iron Co., Springfield, 111. Peninsular Car Co., Detroit, Mich. Missouri Car and Foundry Co., St. Louis, Mo. Michigan Central R. R. Mt. Vernon Car Co., Mt. Vernon, 111. Pullman Palace Car Co. Paige Car Wheel Co., Cleveland, O. Canadian Pacific R. R. Norfolk and Western R. R. New York, Chicago cV St. Louis R. R. Northern Pacific R. R. New York, Philadelphia &: Norfolk R. R. St. Paul, Minneapolis & Manitoba R. R. A. & P. Roberts & Co., Philadelphia, Pa. Delaware and Hudson Canal Co. Little Rock& Fort Smith R. R. Chicago, St. Paul, Minn. cSc Omaha R. R. Eastern Railway of Minnesota. Joliet Steel Co., Joliet, 111. Illinois Steel Co., Joliet, III. Pittsburg, Cincinnati & St. Louis R. R. Chicago, St. Louis & Pittsburg R. R. Baltimore & Ohio R. R. East Tennessee, Virginia & Georgia R. R. Holyoke Machine Co., Worcester, Mass. Litchfield Car and Mach. Co., Litchfield, III. Roanoke Machine Works, Roanoke, V;i. Siou.x City Foundry and Machine Works, Sioux City, Iowa. .Armington &: Sims Engine Co., Pro\idence, R. I. Central Railway of Georgia. Memphis and Little Rock Railway Co. Lidgerwood Manufacturing Co., N. Y. Ball Engine Co., Erie, Pa. Mobile & Ohio R. R. Southern Pacific R. R. Central Iowa Railway. Otis Bros. & Co., New York, N. Y. Newton Machine Tool Works, Phila., Pa. A. J. Boyce, East Liverpool, O. Delaware, Lackawanna & Western R. R. E. L. Dent & Co., Washington, D. C. Bucyrus Foundry and Machine Works, Bucyrus, O. Warder, Bushnell & Glessner, Spr'field. O. H. K. Porter & Co., Pittsburg, Pa. Ste\'enson & Co., Wellsville, O. Richmond Locomoti\'e and Machine Work-^, Richmond, Pa. Harlan & Hollings\^'Orth Co., Wilmington, Del. Carlisle Manufacturing Co., Carlisle, Pa. Lima Machine Works, Lima, O. Louisville & Nashville R. R. La Grange Mills, La Grange, Ga. Brush Electric Co., Cleveland, O. Union Pacific R. R. Part IX. PULLEY MACHINERY. NiLES Tool Works, HAMILTON, OHIO. < 'J a. '/i 'J Z NILES TOOL \\'ORKS, tIA/niLTO.N, OHIO. 211 Part IX. Niles Special Pulley Lathes. ( Pattntei April 2j, 1173, and Fctruap.- 5. i£c4. SPECIALLY designed for turning pulleys, gears ( buth spur, be\'eled, and mor- tised), small tl\'-whcels, and work of a similar character. As will be seen from the cut, these Lathes are \-cr_\- strongly built. The bed is made especially wide, and the spindle placed \ery low in order to a\-oid the high tool posts other- wise necessar}', and which are alwa\-s a source of anno\'ance where hea\-_\- duty is required. Power is transmitted to the spindle through tangent gearing, gi\'ing a stead\' and powerful motion, particularh- desirable when turning off the face of gears, and similar work. The puile\'s, being first bored, are placed on a mandrel and are dri\'en bv an equalizing driver of the Clement type, distributing the strain e\-enh' on the arms. This method of dri\-ing is far preferable to an_\- method of clamping to a face-plate by the arms without the use of a mandrel, as it is almost impossible to produce true work by such methods. The tool slides are mounted upon short, stiff cross rails, which are adjustable on graduated surfaces of the bed to suit the diameter of pulle}- to be turned. The rails ma\' be set over at an angle to gi\'e an\' desired degree of "crown." Tools are thus operated on both sides of the machines. Feeds are operated from the end of the dri\-ing shaft by three step cones for i^-inch belt, communicating power to the feed shaft by means of gears with an in-and-out pin. This arrangement gi\-es a roughing and finishing feed for each adjustment of feed belt. The front rest has compound mo\'ement and power cross and angle feed. The driving shaft runs at so much higher \'elocit\' than the main spindle that its speed is suitable for polishing while the Lathe is turning. .A steel mandrel and suitable rest are pro\ided for this purpose, and both operations are performed at the same time. We build three sizes, as follows: 40-lNCH Lathe. — Will turn pulleys, etc., from lo to 40 inches diameter, any width of face up to 16 inches. 50-lNCH Lathe. — Will turn pulle\-s, etc., from 12 to 50 inches diameter, any width of face up to 24 inches. 60-lNCH Lathe. — Will turn pulleys, etc., from 12 to 60 inches diameter, any width of face up to 24 inches. Diameter countershaft pulleys. Width of face, Re\'olution-s per minute, . 4.0-lNCH. 50 AND 6o-I\f;H 18" 20" 5" 5K" 210 175 NiLES Special Boring Machine. NILES TOOL WORKS. HAniLTON.OMlO. 213 Niles Special Boring Machine. PAESIGNED specially for boring pulleys, gears, or other objects — a companion machine to our Special Pulley Lathe. The two machines form a set for boring, turning and polishing pulle\'S, that can not be equaled for rapidity and excellence in executing this work. The face plate is revolved b\' powerful gearing driven b}- a cone with six steps for a belt 4 inches wide. The boring bar has 20 inches traverse ; has automatic feed and quick return. The feeds are operated by belt and have three changes. One tool holder, a set of chuck jaws, and a set of special clamps for holding pulleys are furnished with each machine. In addition to their value as a special machine for boring pulleys, these machines are adapted to a wide range of work and can be used to very great advantage on a large variety of general machine shop boring jobs. They will accomplish such work vastly cheaper than any lathe. They are in constant use in a large number of shops, working upon almost anything within their range. They will bore cylinders up to 12 inches with all the accuracy, and as quickly, as a special cylinder borer. We consider them among the best labor-saving tools a shop can emplo)^ Setting and chucking work to the horizontal face plate can be done in much less time than on a lathe. We could fill a large volume with testimonials of purchasers who have used them. They are built in two sizes : 50-lNCH Boring Machine. — Swings 50 inches diameter. Will tak-e in work 24 inches high. 60TNCH BORING Machine. — Swings 60 inches diameter. Will take in work 24 inches high. Countershaft pulleys are 24 inches diameter, 4>^ inches face. Speed, 70 revolutions per minute. 214 NILHS TOOL \s'ORKS, HA/HILTON. OHIO. Capacity of Niles Special Pulley Machines. /"ANE man can operate both tlie Turning and Boring Machines. Tlie machines are so simple in construction, and so easily operated, tliat tliey do not rc^qLiire tlie attention of a skalled meclianic. A man of ordinary intelligence can soon be taught to run them successfulK', and get out the full complement of work'. We liave actual data (jf work' finished in ten hours on our machines, as follows ; 40 PliUcvs, 16" diameter, 4" face. 18 to 20 " 30" " 8" " 8 " 48" " 8" " 6 Fl\--wheels, 42" " 10" " Fly-wheels with hea\-y rims, turned on both face and sides. At $2.00 per da\', the labor of boring and turning a 30-inch pulie\' would Cost from ten to fourteen cents. An ordinar\' merchantable pulley of this size weighs about 120 pounds. At three cents per pound the casting would cost $3.60. Tak'ing cost of labor finishing, as above, at fourteen cents, and for drilling, tapping and set-screws ten Cents, mak'es the cost of the finished pulle\' $3.84. The list price is $13.00; at 40 per cent, discount the net price is $7.80. Allow a fair amount fur shop e.xpenses and there remains a large margin for profit. The aboN'e figures are not e.xceptional, but are a fair statement of the work done on these machines. Tills record is unprecedented, and certainly warrants an in\'estment in such special machiiiery. NILES TOOL WORKS, HAAMLTON, OHIO. 215 Cylinder Lathe. FOR TURNING PRINTING PRESS CYLINDERS. DRY ROLLS OF PAPER MACHINES. AND WORK OF SIMILAR CHARACTER. /^^F same general construction as our Pullt-N- Lathes. Swings 41 inches diameter, and will turn any length up to 7 feet between centers. The machine is provided with two tool carriages moving longitudinally on cross rails on cither side of the machine. For turning printing press cxdinders, where a portion of the cylinder is of smaller diameter, a third tool rest, with independent adjustment, is placed on the front cross rail for turning the smaller diameter. This rest is provided with a hinged apron, similar to the tool apron of a planer, and b_\' means of connec- tions to the face plate of the Lathe it is thrown into position for cutting, and withdrawn at the proper time. Thus the entire cylinder is turned at the same time, three tools being at work. Power is transmitted through tangent gearing of large diameter and heavy pitch, insuring a smooth, steady motion, free from chatter, a very desirable thing in this class of work. Driving cone has six steps, ranging in diameter from 17 to 32 inches, for 4-inch belt. The cross rails are set parallel with each other on the bed, and are adjust- able to and from the center for different diameters, being moved simultaneously by screws at each end of the rails, insuring exact parallelism of rails at all times. There are four changes of feed, giving ample range for all requirements. The entire machine is heavy and substantial, with ample power, and arranged for convenience in operating. Countershaft, wrenches, etc., are furnished. 2i6 NILES TOOL \\'ORKS, IIAAMLTON. OHIO. TESTIMONIALS AND REFERENCES. Testimonials. Iowa Iron Works. Niles Tool Works, Hamilton, O. DUBUQUE, IOWA, Feb. 4, 1891. Gentlemen :— The Pulley Machines and 14-foot Boring Mill, purchased from you several years ago, have been in constant use ever since and are giving excellent satisfaction. Yours truly, IOWA IRON WORKS, F. L. Dickey, Sec. and Treas. Thf John T. Noye Munufacturing Co. Niles Tool Works, Hamilton, O. BUFFALO, N. Y., Feb. 4, 1891. Gentlemen :— Your letter of the 29th ult. is at hand. The Pulley Machines of your make which we have had In use in our works for some time, have done all that you have claimed for them and have been very satisfactory in their operation. Yours truly, " THE JOHN T. NOYE MFG. CO. Hoffman & Billings iVlanufacttiring Co. Niles Tool Works, Hamilton, O. MILWAUKEE, WIS., Oct. 23, 1890. Gentlemen : — The Pullev Machines you furnished us some time ago have been doing good work since being placed in position, and we can unhesitatingly recommend your make of Pulley Machines to be first-class tools in every respect. Yours very truly, J. B. Kalvelage, Secretary', Diamond Iron Works. Niles Tool Works, Hamilton, O. MINNEAPOLIS, MINN., Feb. 4, 1891. Gentlemen : — In reply to your inquiry of January 29th, we can say we are more than satis- fied with the 50-inch Pulley Lathe which you sold us. We believe it has more than paid for itself already. This machine and the others which you have furnished have helped materially to strengthen the conviction which we have always held, viz.: That in order to do good work it is necessary to have good tools. The Lathe is especially satisfactory because of the quantity, as well as the quality, of work turned out. Yours truly, SMITH & RICHARDSON. The Case Manufacturing Co. Niles Tool Works, Hamilton, O. COLUMBUS, O., June 16, 1889. Gentlemen : — We have been using your Pulley Boring and Turning Machinery for over a year. We are highly pleased with both machines. After having them once in place it has given us no trouble whatever to operate them — no breakage, friction or other annoyances. We can turn 22 pulleys 18 inches diameter, 634 inches face, in ten hours. The Boring Machine is almost unlimited in capacity. We are highly pleased with the purchase we made of you, and consider it money well invested. Wishing you abundant success, we remain, Yours truly, THE CASE MFG. CO. J. F. Oglivee, Sec. and Treas. NILES TOOL WORKS, HAMILTON, OtllO. 217 The Filer & Stovvell Co. Niles Tool Works, Hamilton, O. MILWAUKEE, WIS., June 7, 1889. Gentlemen :— Referring to yours of the 6th, would say that the two Pulley Turning Machines, 50 and 36-inch, have been used about four years. Although the works have been running night and day, and all the other tools crowded for all they would stand, we have never been able to keep these machines running full day time. We have no special record of work done on them. They, as well as the ic-foot Boring Mill, have given the very best of satisfaction. Yours truly, THE Filer & Stowell Co., T. J. Neacy, Manager. Smith, Myers & Schnier. Niles Tool Works, Hamilton, O. CINCINNATI, Jan. 26, 1891. Gentlemen :— We are in receipt of your favor of the 23d inst., and in reply would say we have had a pair of your 50-inch Pulley Boring and Turning Machines in use for the past two years and it gives us much pleasure to say we are perfectly satisfied. The machines do their work better than any we have ever seen, and we will take great pleasure in showing them to any person you may send us, and in answering inquiries regarding them. Yours truly. Smith, Myers & Schnier, E. H. Myers. Stilvvell & Bierce Manufacturing Co. Niles Tool Works, Hamilton, O. DAYTON, O., Jan. 24, 1891. Gentlemen : — We have your favor of the 23d, and in reply would say that it gives us pleasure to bear testimony to the merits of your Pulley Machinery. We have had one of your Pulley Borers, and also your Pulley Lathe, in use for a number of years, and have turned out a very large amount of work on them in a highly satisfactory manner. We congratulate you on your enterprise in keeping to the front in your line of business, and we hope you will continue to receive a large share of business, which such enterprise and industry merits. Yours truly, STILWELL & BlERCE MFG. CO. Morris Machine Work's. Niles Tool Works, Hamilton, O. BALDWINSVILLE, N. Y., June 14, 1889. Gentlemen :— We have had your Pulley Borer and Pulley Lathe in use for some time and can not speak too highly in regard to their construction and efficiency. We have done a large variety of work on them, principally upon the Borer, where connecting-rod ends, eccentrics, couplings, pulleys, pump primers, etc., are bored, and, in fact, anything in which a true hole is desired can be placed on the face plate. On account of the variety of work we have been unable to keep time on any sized pulleys, but we are confident we can bore and turn a pulley in much less time than it formerly took us to chuck one on the boring mill. The pulleys, when bored, we find much truer than when bored and turned on a boring mill, which is of vital importance to engine builders. We do not know how we could get along without the machine were it impossible to get others. They are first-class tools and reflect much credit on the makers. Yours very truly, MORRIS MACHINE WORKS. M8 NILCS TOOL Vv'ORKS, IIA/MLTON. OHIO. Rh:FERHNC:HS. Smith & Richardson, Minneapohs, Minn. Tuttle Mfg. & Supply Co., Anaconda, Montana. Waters-Allen Foundry tV Machine Co., Nash\ille, Tenn. J. tV C. G. Bolinders, Stockholm, Sweden. Smith, Myers & Schnier, Cinciiuiati, O. A. J. Bovce, East Liverpool, O. The P. H. & P. M. Roots Co., ConnersN'ille. InJ. Wilkin Manufacturing Co., Milwaukee, Wis. Robert Poole, Son & Co., Baltimore, MJ. Hill Clutch Works, Cleveland, O. Eagle Iron Works, Detroit, Mich. Missouri Car and Foundry Co., St. Louis, Mn. American Brake Co., St. Louis, Mo. Kilbourne & Jacobs Mfg. Co., Columbus, O. Co.xe Bros. & Co., Drifton, Pa. Ohio River R. R. E. M. Birdsall Co., Auburn, N. Y. Berlin Anhaltische Maschienenbau-Actien Geselk schaft, Berlin, Germany. C. G. Haubold, Jr., Chemnitz, Saxony. Stilwell & Bierce Mfg. Co., Dayton, O. Willamet Iron Works, Portland, Ore. Sioux City Foundry & Machine Co., Sioux City, la. E. Van Winkle & Co., Atlanta, Ga. Joseph Enright, San Jose, Cal. Walker Manufacturing Co., Cle\'eland, O. Flynn & Emrich, Baltimore, Md. Morris Machine Works, Baldwinsville, N. Y. Columbus Machine Co., Columbus, O. Benj. Eastwood, Paterson, N. J. Edison Machine Co., New York. Munson Bros., Utica, N. Y. Keystone Iron Works, Kansas City, Mo. Carnegie, Phipps & Co., Pittsburg, Pa. P. Pryibil, New York. P. Griffiths, Philadelphia, Pa. Walter Scott & Co., Plainfield, N. J. Geo. V, Cresson, Philadelphia, Pa. Frost Manufacturing Co., Galesburg, 111. Filer and Stowell Co., Milwaukee, Wis. Standard Foundry Co., St. Louis, Mo. Frazer & Chalmers, Chicago, III. C. G. McMurray, Hartford, Conn. Dickson Manufacturing Co., Scranton, Pa. A. Plamondon Manufacturing Co., Chicago, 111. Great Western Mfg. Co., Leavenworth, Kan. Atlas Engine Works, Indianapolis, Ind. E. P. Allis & Co., Milwaukee, Wis. Talbott & Sons, Richmond, Va. Fulton Foundry, San Francisco, Cal. Speedwell Iron Works, Glasgow, Scotland. E. Leonard & Sons, London, Ontario. Lidgerwood Manufacturing Co., New York. Crane Bros. Mfg. Co., Chicago, 111. Jhos. Wood, Philadelphia, Pa. Jas. Smith Woolen Mach'y Co. Phila., Pa. Columbus Iron Works Co., Columbus, Ga. Buckeye Engine Co., Salem, O. A. & F. Brown, New York. Frick Co., Waynesboro, Pa. (jeiser Manufacturing Co., Waynesboro, Pa. Thos. R. Reeve, Clinton, Iowa. Variety Iron Works, Cleveland, O. Sinker, Davis & Co., Indianapolis, Ind. W. McGregor & Co., Chicago, III. BIymyer Manufacturing Co., Cincinnati, O. Pray Mfg. Co., Minneapolis, Minn. Williams & Orton Mfg. Co., Sterling, 111. Barney & Kilby, Sandusky, O. North Star Iron W'ks, Minneapolis, Minn. Robt. Gardner & Son, Montreal, Can. Hoyt &i Bro. Mfg. Co., Aurora, 111. Jones & Laughlins, Pittsburg, Pa. Wm. Clark & Co., Pittsfield, Mass. W. Ropes & Co., St. Petersburg, Russia. M. C. Bullock Mfg. Co., Chicago, III, Novelty Mfg. Co., Depere, Wis. American Tool & Mach. Co., Boston, Mass. Excelsior Iron Works, Chicago, III. D. J. Murray, Wausau, Wis. Grainger & Co., Louisville, Ky. T. R. Reeves, Cleveland, O. H. Dudley Coleman & Bro., N. Orleans, La. Goldie & McCullough Manufacturing Co., Gault, Ont. B. W. Payne & Sons, Corning, N. Y. Armington & Sims Engine Co., Pro\"idence, R. I. Buffalo Forge Co., Buffalo, N. Y. Valk & Murdoch, Charleston, S. C. Iowa Iron Works, Dubuque, Iowa. Crocker, Pell & Boardman, Min'polis, Minn Westinghouse Machine Co., Pittsburg, Pa. Crowell Mfg. Co., Green Castle, Pa. Thos. Camp, Covington, Ga. I. & E. Greenwald, Cincinnati, O. Holyoke Machine Co., Holyoke, Mass. Ottumwa Iron Works, Ottumwa, Iowa. Warren Springer, Chicago, III. Jno. T. Noye Mfg. Co., Buffalo, N. Y. Thos. Shanks & Co., Johnstone, near Glasgow, Scotland Part X. POWER BENDING ROLLS. NiLES Tool Works, HAMILTON, OHIO. 220 NlLt:S TOOL \\'0[^KS, HA.niLTON.OHIO. Part X. Bendino; and Strais-htenino: Rolls. \ , /E are tiequently asked fur prices on bending rolls where the width of tlie sheet only is specified. The thickness of plate is also an important factor, as also the diameter of the circle to which it must be bent. We make three different styles of hendin/j: rolls, suited to different widths and thickness of plates. In the first st\de the machine consists of three rolls. Two of these are placed one over the other and are geared together. The lower roll is adjust- able for plates of different thickness. The bending roll is placed at the back and is moved in inclines in the housings. Both ends are raised and lowered by power at the same time, but one end is adjustable independently of tile other. In this arrangement the initial rolls, being geared together, pmch the sheet tightl)' and carry it through without slippage. One bearing of the upper roll is movable, and may be thrown back to remove flue rings. We recommend this form of rolls as most desirable for bending light boiler plate and tank' iron, but the adjustability of the feeding rolls for different thickness of plate must be small on account of their being geared together. In the second style of construction, which we employ for the wider and heavier range of plates, the machine consists of three rolls placed in pyramid form, with the two lower rolls geared together, and the bending roll on top, which runs by friction. The upper roll is raised and lowered by power to suit the thickness of plate or diameter of bend. It is operated in the same manner as the back roll in the first style. NILES TOOL WORKS. HA/niLTON. OHIO. 221 In this construction, also, one bearing of tiie upper roll is movable to permit the removal of rings. This form of rolls is preferable for wide plates of medium thickness. The weight of the plate is generally sufficient to drive the upper roll. For bending the heaviest class of plates, such as are used in ship building, we recommend use of four rolls. In this construction two rolls are placed one over the other, are adjustable by power for thickness of plate, and both are driven. The bending rolls are placed one on each side and move in inclined ways in the housings. They will curve the sheet almost to the edge, leaving only a short straight end. u. u < CO o z Q CQ O a. O NILES TOOL WORKS, hAA\ILTON, OlilO. 223 No. 2 Power Bending Rolls. "T"HESE Rolls are made from 4 to 6 feet long between housings, and are designed for rolling boiler plates and tanl< iron up to ^-inch thicl<. Feeding rolls are placed one over the other and geared together. The bending roll is placed at the back and moves in inclined ways in the housings. Each end can be raised or lowered, singly or both together, by power. One bearing of the upper roll is pivoted so that it can be swung out of the way. The rolls are wrought iron, 6 to j^A. inches diameter. Countershaft pulleys 24 inches diameter, 6 inches face. Speed, 160 revolutions. Elevating countershaft pulleys 12 inches diameter, 2}^ inches face. Speed, 300 revolutions. No. 3 Power Bending Rolls. HTHESE Rolls are made from 6 to 10 feet long between housings, and are also designed for boiler plate and tank iron up to ^^-inch thick. They are of same general style as the No. 2 machine, but are more strongly geared. Initial rolls are made of wrought iron, %\i to 10 inches diameter, according to length. The back roll is cast iron, 10,^2 inches diameter. The housings are independent and must be secured to foundation. Countershaft pulleys 24 inches diameter, 7 inches face. Speed, from 150 to 170 revolutions, according to size of rull. Elevating pulleys as in No. 2 machine. a a z 5 d NILES TOOL WORKS. HAMILTON. OHIO. 225 No. 4 Power Bending Rolls nPHlS machine is made in lenL^ths from 10 to 14 ft-et. It is very heavy and powerful, and is capable of bendin;^ plates up to 3^-inch thick, when not of extreme width. The initial rolls are placed one directl}' ii\fr tho other, as in the previoush' described machines. Bendin,^ roll is placed at the back- and is operated by cither hand or power. The initial rolls are adjustable f(jr thickness nf plate. One hearing of the upper roll is pivoted on the housing and can be thrown back out of the way. The rolls are from 12 to 14 inches diameter, according to length and thickness of plate to be bent. Initial rolls are wrought iron. The back roll is cast iron. They are very strongly geared for heavy service. The machine sets on a substantial base, making it comparatively independent nf its foundation. Countershaft pulleys are 26 inches diameter, 6}( inches face. Speed, 200 revolutions per minute. When desired, We arrange these machines tn be driven by a pair of reversing engines instead of the driving pulleys. NILES TOOL WORKS. flA/niLTON. OHIO. 227 No. S Power Bending Rolls. 'T'^HIS machine is for bending plutes s/h to 3,j;-inLh thick', aiui from 10 tu 12 feet in width. The roils are arranged in pyramid form, tlie bending roll on top and the two lower rolls geared together. All mils are of wrought iron. Bending roll is 14 inches, and lower rolls are each i i inches in diameter. The bending roll has a movable bearing at one end and projects beyond the housing at the other end, where it can be depressed by means of a screw for the purpose of removmg rings. The machine is mounted en a heav\' base aiul is arranged to be driven either bv belt or engines. No. 6 Power Bending Rolls. n^HlS machine is made from 16 to 20 feet in length, and is intended fm- heavy plates. The rolls are arranged in pyramid form and are all of wrought iron. They range from 15 to 21 inches diameter, according to the thickness of plate to be bent. The longer sizes have supporting rolls midway between housings. In extreme cases this support is carried over the top roll and the upper part can then be removed when desired. One bearing of upper roll is removable for rings. Countershaft pulleys are 36 inches diameter, 10 inches face. . Speed, 230 revolutions. Machine can be driven bv engines if desired. No. 8 Power Bending Rolls. nrmS machine is designed for bending ship and boiler plate up to ij{ inches thick and 20 feet in length. H is of same general style as No. 6, but much heavier. It is furnished with a pair of reversing engines for driving and operating the various movements. Supporting rolls are placed midway between housings, and a yoke is added on largest sizes. \\t«\ _1 o '-U O IX z NILES TOOL WORKS, HAMILTON, OHIO. 229 No. 10 Power Bending Rolls. FOR SHIP PLATE. \ . /ILL bend plate iron up to i ;^ inches thick', and 16 to 22 feet long. This machine has four rolls — two central rolls, one placed above the other, and two side rolls moving in inclines on either side, adjustable to suit the diameter to be bent. The rolls are all solid wrought iron forgings. Tlie center rolls 26 inches diameter, the side rolls 22 inches diameter. The center rolls are dri\'en by a pair of re\'ersing engines, running them in either direction. The side rolls are raised and lowered by an independent reversing engine. These rolls may be operated together or separately, or either end of either roll may be raised independentl)', as may be required. The housings supporting the rolls are very strong and substantial. The journal bearings of the rolls are of very large diameter and fitted into bearings set into the housings. The entire machine is mounted on a very heavy sole-plate provided with anchor-bolt holes to secure it to the foundation. The machine will bend ship plates, curving them in any manner required, and has ample power and strength to do the work expeditiously. A machine constructed in this manner, with four rolls, curves the sheet almost up to the edge, leaving only a short straight end. This is specially important when working heavy plates such as the machine will bend. The machine is intended to be set in a pit, upon a solid foundation. All reversing and operating levers, etc., are brought above the floor line, which should be about the height of the cross t^irt. MO NILES TOOL WORKS, tlAAMLTON. OtUO. No. 12 Power Bending Rolls. FOR SHIP PLATE, nnmS machine is 22'^ feet between the housings, and will bend plates up to 2 inches thickness. It is similar to No. 10 machine, shown in cut on P'A'fSy 228. This machine has four wrout^ht iron, forged rolls 22_54 feet long between journals, supported in two massi\'e housings. The two feeding rolls are placed x'ertically one over the other. They are 32 inches in diameter. The two bending rolls are placed one on each side of the center rolls. These are 25^2 inches in diameter and move in guides in the housings. They are so placed as to move very closely by the lower center roll when the latter is touching the upper roll. The upper feed roll runs in fi.xed bearings in the housing. The lower roll runs in bearings having a vertical adjustment of 5 inches, obtained by means of heavy steel adjusting screws 8 inches in diameter, operated b)' tangent gearing. The bending rolls ha\'e an adjustment of 20 inches. When in their lowest position the upper surface is 4 inches below the bottom of the upper feed roll, fr(jm which position the\- mo\-e upward until the\' touch the upper feed roll. The adjusting screws for these rolls are of steel, 7 inches in diameter, and are operated by tangent gearing. The two bending rolls and the lower feed roll are raised and lowered by a pair of reversing engines which are used for this purpose only. Clutches are provided in the train of elevating gear for all the movable rolls, so that either one or both ends of any of them can be moved independenth'. Safety friction clutches are provided in the gear train of the lower feed roll, which allow the gearing to slip when the feed rolls and plate are pressed tightly together. Graduated index scales are provided to indicate the exact height of the ends of the rolls. The two feed rolls are positively geared together from opposite ends. Main gear on each roll is 10 feet diameter, 15 inches face and 5 inches pitch. NILES TOOL WORKS. MAAULTON. OtllO. 231 They are dri\-fn by a pair of reN-ersiiig I'li^ines, whd.se rx'liiiders arr 12 inches diameter aiul str(_il4 in., . " " 10 " . 14 " . 18 " . 24 " . 54 " . 117 116 116 116 119 121 " 50 " " 60 " 21 1 21 1 Straightening Rolls, Switch Planers, 233 95 " Shafting, . 73 Tire Lathe, 17 Multiple Drill, . 193 " Boring Mill, 5 ft., 140 " Double, 195 " 6 ft., 140 Tra\-erse Table, 197 Turret Boring Machine, Vertical 149 " Drilling and Tapping Mac Wlieel Drill, 4 Spindle, line. 199 200 201 Wheel Lathes. See Lathes. Presses. See Hydrostatic Presses. Planing Machines, 26 in.. 91 " Drills. See Drilling Machines. 32 " 91 " Quartering Macliine, . . .23 " 38 " 91 '■ Boring Machine, 29