■ .■.'. ■.. ; ' —;> . Ww» ®mnrt\ WLnivmity |f itatg BOUGHT WITH THE INCOME) FROM THE SAGE ENDOWMENT FUND THE GIFT OF Henrg m. Sage xSgx AM.3..5-JM . & uLajk.. Cornell University Library arY685 v.1-2 Practical electrical engineering 3 1924 032 174 892 ohn.anx The original of this book is in the Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924032174892 PRACTICAL ELECTRICAL ENGINEERING. '!* %iW !!%!' mm I*l ;| i M 1)L ' , m. 3D>J i . t : Q). $ I : ' 3 PRACTICAL ELECTRICAL ENGINEERING A complete treatise on the Construction and Management of Electrical Apparatus as used in Electric Lighting and the Electric Transmission of Power. Illustrated with many Hundreds of Illustrations. W. W. BEAUMONT, M.I.C.E. C. H. W. BIGGS, M.I.E.E. (Editor). C. CAPITO, M.I.E.E. G. KAPP, M.I.E.E. BY M. H. KILGOUR, M.I.E.E. A. RECKENZAUN, M.I.E.E. P. SELLON, M.I.E.E. J SWINBURNE, M.I.E.E. H. SWAN, MJ.E.E. London Published for the Proprietors by BIUCS & CO., 139-140, SALISBURY COURT, FLEET STREET, E.C INTBODTJCTIOJN 1 . ,N these modern days, when the dissemination of information is so easy, the time required for the development of an industry is short compared with what it was before the era of the technical newspaper. No sooner does a new idea seem practical than hun- dreds of minds are directed towards it, each attempting some modification to render it cheaper and more prac- tical. Till the time of Davy, Morse, Cooke, and Wheatstone, between the years 1830 and 1840, there was no practical application of electricity. These men have the credit between them of introducing electric tele- graphy. Towards the latter part of the same period Spencer, Jacobi, Smee, and the Blkingtons introduced the art of electro-deposition. Also during or about the same time Faraday, Sturgeon, and Henry obtained the germs and constructed the first rough apparatus of what has developed into the dynamo machine. Far and away before the other names mentioned must that of Faraday be placed. He was the Homer and the Shakespeare of investigators. More recently still Hughes applied with wonderful success his knowledge of mechanism to the wants of telegraphy. Sir W. Thomson, too, invented the apparatus that made ocean telegraphy practicable. Nearer still as to time Holmes, Ladd, Siemens, Pacinotti, and Gramme have given us the machines ; Brush, Crompton, Brockie, and others the arc lamps; Swan and Edison the incandescent lamps, that furnish the apparatus for electric lighting purposes and for the transmission of power. The purpose of this treatise is to consolidate the knowledge that applies more directly to the production and the use of apparatus connected with electric lighting, and the transmission of power. The use of electricity in the transmission of power is destined to become far more important than its use as a lighting agjent, The plan adopted is, in the first place, to consider the requirements of a central station. Supposing the building finished, the prime motors must be considered. Usually these will be steam-engines — hence it is neces- sary for the electrical engineer to consider generally the relation between this part of his apparatus and the other parts. There will be no attempt to deal ex- haustively with engines and boilers ; but the general practical details necessary to be followed in con- structing these in order that they may comply with the special requirements in ordinary working for regulation and maintenance in electrical installations, will be amply described. Gearing and lubrication must also be considered. The main object of the book, however, is the electrical part. Owing to the subject having never till recently been considered from an engineer's point of view, there is absolutely no literature upon the subject. There is no book to inform the practical man how to construct a dynamo. Books with a mass of mathematical formulae there are, though only one of them, that of Dr. Silvanus Thompson, is worth reading— hence plain information given by practical men to practical men should supply a vacant place as regards this class of literature. To Gisbert Kapp and Dr. Hopkinson we owe the investiga- tions which rendered possible the specification of a machine which, when completed, should have the output for which it is designed. Till the publication of their papers, machines were made very much by rule of thumb. The notation and nomenclature of elec- trical literature was altogether against the engineer. Up to the introduction of the dynamo electricians had had to deal with minute quantities, when all at once the consideration of the subject involved quantities thousands and millions of times greater than had been considered before. Engineers have done something to PRACTICAL ELECTRICAL ENGINEERING. assist them in this part of the subject, but they cannot as yet prevail against the pure theorist. Dr. Hopkin- son introduced, in his papers to the Institution of Mechanical Engineers, a graphic notation which has proved of inestimable value. Mr. Kapp in his papers has suggested for one practical unit a value six thousand times greater than that used in laboratory practice, and this suggestion falls in with the require- ments of engineers, as it takes " revolutions per minute" instead of "revolutions per second." It is comparatively easy to count " revolutions per minute," but far from easy to count them " per" second." The materials of which the apparatus is constructed will be discussed, the best methods of using them, and the right proportions described. Dynamos are required for various purposes, and the design of each machine should, be prepared with a due consideration of the work it will have to do. Thus, large constant-current and alternate-current machines are required for large central stations, smaller ones for smaller installations for isolated plants, and for ship lighting. Then the machines differ in construction if required to produce high pressure, from those required to produce a lower pressure, and the slow-speed machines from the high speed. These requirements will all be discussed, and as far as possible plain, workable instructions given for the design of any class of, machine. Before leaving the interior of the central station the various methods of control must be described, also the instruments and methods of measurement. Outside the station the various systems of distribution will claim attention, as will the transformers, lamps, whether arc or incandescent, methods of wiring, safety devices and fittings. Another important part of the work is the utilisation of electricity for obtaining mechanical power. In hundreds, if not thousands of cases the use of electricity is not only less costly, but far more convenient, and as the pos- sibility of obtaining the necessary current becomes more and more common, there will be an immense demand for small and for large motors. These may be termed re- versed dynamos, for the latter absorb mechanical energy, and produce pressure which gives rise to current, while the former absorb electrical energy and give out mechanical energy. Motors, again, will be largely used in tramway work, in haulage work in mines, for lifts, for lifting, for travelling cranes, and probably for the training of big guns. The principles of electrical science involved in these applications will be given as briefly as possible, and those desirous of knowing more of these principles will have to study special books written to elucidate par- ticular points. The general principles of the science as applied in engineering work are neither difficult to understand, nor do they involve a knowledge of higher mathematics. Formulae, it is true, must be extensively used, but the greater number of these formulas when used in practice involves a knowledge only of the rules of simple arithmetic, and by using these aids the matter can be presented in a far simpler and more concrete form than by restricting description to words only. There is every indication, too, that as our know- ledge of the subject advances, the mathematics of the subject will be considerably simplified. Hitherto, mathematicians have made their mathematics fit the knowledge, and this they can always do by using more or less complex formulae, many of which tax the highest mathematical skill to expound, and are altogether un- translatable to the non-mathematician. Considerable use is made of the graphic notation and its develop- ments since its first introduction. No doubt in many things this book will be found to wander considerably from the popular notions now prevailing. But this is a necessary sign of progress, and especially may this be thought to be the case in taking the stand that all electrical apparatus as used generates electrical pressure, or creates a difference of electrical pressure only. The term electrical pressure, or difference of pressure, will be used instead of the commoner terms electromotive force or difference of potential, terms which do not appeal to the engineer, and which the foremost thinkers have, since the general introduction of dynamos desired to see replaced by " pressure." The view that the apparatus employed generates pressure only is unorthodox to this extent, that the writers of school books have not yet seen that it is involved in the view which now generally prevails in the front ranks that " electricity," whatever it is, is a constant quantity in the universe. It can neither be destroyed nor created, and if this be so, then it is far simpler and more in accordance with such views to consider the apparatus as altering the condition " of what already exists," than as creating equal quantities of something in two different conditions, a creation which complicates the whole consideration of the sub- ject. The views thus put forward in this book are merely the advanced views held by the men who devote their working lives almost exclusively to the investigation of the subject, whose opinions unortho- dox to-day become orthodox to-morrow. Beaders should make themselves thoroughly ac- quainted with the elementary principles which form the introduction to the practical part of the work. No attempt has been made therein to apply the prin- ciples, except perhaps in the solution of a few questions, done more to show how to use the formula? than to directly apply them, or in a casual remark as to the particular branch where the principle involved is prominent. The use of such a knowledge of principles to handi- craftsmen is obvious; it gives every man a chance, according to his natural talents, of becoming an im- prover of the art he works at, and even a discoverer in the science connected with it. He is daily handling the tools and materials with which new experiments are to be made and daily watching the operations so that a knowledge of the principles will frequently suggest a more or less slight modification of the appa- ratus, tending to improvement. All opportunities of PRACTICAL ELECTRICAL ENGINEERING. making experiments must be improved, all strange appearances observed, and in this way the apparatus in use perfected. It must never be forgotten, however, that perfection does not mean development in one direction only. A good machine is always a com- promise, and the problem to be solved in designing a first-class machine is the best relations that all the principles involved shall bear to each other. Eor example, a dynamo is a mechanical as well as an elec- trical machine, hence the electrical requirements can- not be pushed to extremes without considering the requirements of the mechanism. Then, again, the dynamo is only one part of a system — a system in- volving boilers, engines, and distributing arrange- ments. The dynamo therefore should always be designed with a view to its position in this system — that is, with a view to make it fit its work as perfectly as possible. After all, in one way the introduction of a dynamo or any other piece of mechanism into a circuit must be looked upon as a loss. The prime considera- tion is the energy involved in the combustion of fuel, , and the amount of that energy we can apply to humanity's requirements. Every piece of apparatus inserted between the burning fuel and the point where the energy developed is utilised causes a loss of some of the energy, so that if the energy of com- bustion could be directly utilised as electrical energy, an immense step would be gained. According to the present state of our knowledge the intervention of apparatus is necessary, and all improvement in such apparatus tends towards less loss between the point where the energy is developed and where it is utilised. A further consideration of this subject will show that if a piece of apparatus, however good and perfect in itself, involves the use of other apparatus, it may prove that this latter necessity completely vitiates the value of the perfect apparatus. Very few discoveries have been made by chance or by ignorant persons — much fewer than is generally supposed. It is commonly told of the steam-engine that an idle boy, being employed to stop and open a valve, saw that he could save himself trouble by fixing it to a moving part of the engine. This is possible, no doubt, yet the tale is a little doubtful ; but improvements of value are seldom so easily found out, and hardly another instance can be named of important discoveries being so accidental. So far as electrical apparatus is concerned it owes little to accident. Faraday, was a born investigator into nature's secrets, and to his labours we owe the germ of the modern dynamo. Sturgeon and Henry devoted almost the whole of their lives to the study of electrical phenomena — hence, the electromagnet is by no means an accidental discovery. Pacinotti made a great step in advance, but he did not realise the value of his work. Thirty years or so after Faraday's discovery, Gramme really fashioned a machine that was to create an industry. The work of Siemens or of Wilde must not be overlooked, but sufficient names have been mentioned to show that electrical progress is due to persevering study, and not to accidental dis- covery. But, in so far as chance has anything to do with discovery, surely it is worth the while of those who are constantly working in a particular employ- ment to obtain the knowledge required, because their chances are greater than other people's of being able to apply that knowledge to new and useful ideas ; they are always in the way of perceiving what is wanting, and this in itself is half-way towards obtaining what is wanting. One of the most important features in modern engi- neering of all kinds is the accuracy of the methods of measurement employed. It is essentially important in all that concerns electrical engineering to make careful and accurate measurements. The instruments em- ployed are simple and extremely elegant in construc- tion, nor does their use involve difficulties. Perhaps the least successful instrument at the time of writing is the " meter." It is desirable that purchasers of elec- trical energy should be able to measure as easily the energy they consume as they measure the gas that passes through the gas-meter. These then are the subjects to be treated, and when it is remembered that the electrical industry will become, nay must become, one in which an exceed- ingly large sum of money is invested, it will be allowed that it is high time the existing principles and practice were rigidly defined. PRACTICAL ELECTRICAL ENGINEERING. CHAPTEE 1. GENEKAL PEINCIPLES. t HAT electricity is we do not know. Certain strange phenomena have been noticed through many centuries, and to these has been given the name electrical. It is these phenomena that have been studied and investigated, and laws relating to their action have been deduced. From time to time the deductions made have had to be remodelled, as new experiments threw new light upon the subject, and not even now can we say for certain that this or that deduction is absolutely correct. All we can say is that it fits best the results of all known experiments and phenomena. In electrical matters, then, the student must keep his mind open, and suffer no dogmatism to rule supreme. An effort will be made in this introductory sketch to present as clearly and succinctly as possible the principles of electrical science which in the state of our present knowledge must guide the engineer in his work. Just as the subject of chemistry has grown so large that no one man can hope to be- come thoroughly proficient in all its branches, and restricts his studies to one branch, thus becoming a specialist, so must the student of electricity restrict his energies to one branch if he desires to become proficient therein. The work of the electrical engineer is a special branch of mechanical engineering, and the better the mechani- cal engineer the better the electrical engineer. The builder of steam-engines should have some knowledge of the theory of steam, the strength and the properties of iron and steel ; so also the dynamo builder and the dynamo user should have some knowledge of the theory of electricity. The operations which come within the scope of this work are those connected with electric lighting, with isolated or central station light- ing, the machinery and apparatus used therein and in connection therewith; also with the electrical trans- mission of power, whether by means of isolated or self- contained plants or from central stations. Without entering to any great length upon the various theories which have, from time to time, been put forward as explanatory of electrical phenomena, we shall, for the purposes of this book, speak of electricity as an entity, as a something which under electrical pressure is moved from point to point along well defined paths. The phenomena due to electricity can be controlled by controlling the pressure under whose influence the movements are made. Constant in Quantity. — The idea that electricity, so far as this mundane sphere is concerned, is constant in quantity is by no means new, although it is only during recent years that it has been formulated. It is a con- venient euphonism sometimes to speak about the generation of electricity, but it is inaccurate. Unfortu- nately, the majority of text-books, following each other like sheep do the bell-wether, insert paragraphs of ante- diluvian origin about the generation of electricity — hence the popular notion is that the apparatus em- ployed generates electricity, whereas it produces only electrical pressure. Just as we get no flow of water without a difference of water level, so we get no elec- trical manifestations without a difference of electrical levels or pressure. All the apparatus constructed and employed is for the purpose of producing this difference of pressure, for measurements connected therewith, or for placing the electricity at the point where it is intended it shall be utilised. Again, just as in the distribution of water we have to provide duly suitable channels, so in the dis- tribution of electricity it is necessary to provide suit- able channels, paths, or, as they are technically termed, circuits. Circuits. — Electricity manifests itself in two diffe- rent ways, and for these different manifestations two different kinds of channels, paths, or circuits have to be provided. These two kinds of circuits will be dis- cussed under the respective heads of the Conductive Circuit and the Magnetic Circuit. All the phenomena due to electricity can be best studied by a careful examination of these circuits, and we are fain to believe in a much better and much simpler manner than by any other method. It may be thought necessary to introduce a subsidiary circuit, to be called an inductive circuit, as an aid to the reader, but the idea of "action at a distance," which seems in- volved in the ordinary notions of induction, will find no place here. It is assumed that no action originates at one point and its effects perceived at another point without some physical connection between the two points. The phenomena of the circuits are many, PRACTICAL ELECTRICAL ENGINEERING. and the interactions of the circuits important, inasmuch as it is these interactions that can be modified and moulded to suit the requirements of the engineer. The latter troubles himself little about the immense mass of investigations which delight the worker in the domain of pure science, and has but one simple ques- tion about everything, "What is the use of it?" If there is any direct application the engineer is glad to know all about it, and sooner or later he will probably harness it in another direction, forming a newer and more perfect combination. Still it is requisite to respect the work of pure science, as at any moment a new ex- periment may give results that can be usefully applied in practical work. Thus there may prove to be pheno- mena connected with the circuits not discussed, and if so, it may be taken for granted that our knowledge of them is so meagre that their place in applied science cannot at present be determined. CHAPTER II. THE CONDUCTIVE CIRCUIT. SSUME that we have a source of electrical prt'ssure, which source, as will be seen further on, can be obtained in many different forms, it is only necessary in addition to provide the channel or circuit through which the electricity is to pass. This circuit must be a closed path or a series of closed paths, and if a suitable circuit is obtained, it is only Decessary to insert the source at some point in the circuit and put it in action, when it appears as if the electricity naturally existing in the circuit is set into greater or lesser motion according to the pressure. The path or circuit may be long or short, symmetrical or unsymmetrical, of the same or of different but suitable materials; the essential point about it is that from whatever point it starts, to that point it must again return. We have been careful to mention suit- able materials, for all materials are not suitable, and some are more so than others ; in fact, it seems as if a circuit of one material presented more difficulties to the action of the electricity than a circuit of another material. The difficulty placed by the material of the circuit in the way of electricity is termed resistance. Thus metals usually offer very little resistance, while dry air, glass, indiarubber, etc., offer very great resist- ance — hence it is customary to divide materials into two classes, conductors and non-conductors or insulators, the former being those of least resist- ance, the latter those of the greatest resistance. We may indicate a simple circuit diagrammatically as in Fig. 1, where S indicates the source of the electrical pressure, shortly called the source, and K the circuit outside of the source, the interior of the source completing the entire circuit. Conductors and Insulators. — Conductors are used to convey the electricity to the point where it is to be used, insulators are used to stop it from going where it is not wanted. The best conductors present some obstacles to the motion of the electricity, generally called the Fio. l. current, and the best insulators are only those which present an enormously greater resistance to the current. So far as investigation has yet gone, we have neither perfect conductors nor perfect insulators, nor can a line of demarcation be drawn to say where conduction ceases and insulation begins. Thus the difference between conductors and insulators is merely one of degree. The following list may be of some use, as showing the best conductors and the best insulators. The best conduc- tors are put at the top of the list of conductors, and the best insulators — that is, the worst conductors — at the top of the list of insulators. Conductors. All metals. Well-burned charcoal. Plumbago. Acid solutions. Saline solutions. Metallic ores. Animal fluids. Living vegetable sub- stances. Moist earth. Water. Insulators (Non-conductors). Dry air. Shellac. Paraffin. Amber. Eesins. Sulphur. Wax. Jet. Glass. Mica. Ebonite. Guttapercha. Indiarubber. Silk. Dry paper. Parchment. Dry leather. Porcelain. Oils. Phenomena of the Circuit.— The phenomena to be considered in connection with the circuit are three : 1. Eesistance, for which the symbol E will be used. 2. Electrical Pressure, or as it is often called electromotive force, for which the symbol E will be used. 3 3. Electricity in Motion, usually called current for which the symbol C will be used. PRACTICAL ELECTRICAL ENGINEERING. Resistance. — The phenomena appearing in one cir- cuit are comparable with the phenomena appearing in other circuits, and in order to be able to make these comparisons with facility, certain units have been adopted for each case. For the conductive circuit, a series of units suitable for laboratory work and pure science have been adopted, as well as the practical units required in our workshops. Unfortunately, as yet only the former kind of units have been adopted for the magnetic circuit, hence calculations for the latter are more cumbrous than is the case for the conductive circuit. It will be unnecessary to enter further than possible into the domain of pure science, so we shall simply give the names and definitions of the practical units as they are required. It may, however, be stated that these practical units are derived from the absolute units, based on the centi- metre-gramme-second (C.Gr.S.) system, so called because the " centimetre" is the unit of length, the " gramme" the unit of mass, and the " second" the unit of time. This absolute system is very well adapted to the wants of pure science, but not to practical work. The unit of resistance for practical work is called the ohm, after Prof. Ohm, to whose labours the present position of our knowledge of the conductive circuit is greatly due. The ohm, according to the latest definition, is the resistance of a column of pure mercury 106 centimetres (41"73 inches) long, 1 square millimetre ('00155 square inch) in sectional area, at a temperature of deg. C. It may safely be said that the ideal ohm, according to this definition, never has and never will be made. Instru- ment makers construct their resistances of german silver or platinum silver in terms of standard resistances first obtained by a committee of the British Association, and known as the B.A. unit. The above definition is that known as the legal ohm. 1 B.A. unit = 0-9889 legal ohm. 1 legal ohm = 1-0112 B.A. units. Instrument makers construct boxes containing various multiples and sub-multiples of the ohm, arranging them as far as possible in the manner best suited for the measurements for which they are to be used. Equivalent Conductors. — The resistance of any con- ductor varies directly as its length and inversely as its sectional area. The increasing the length increases the path or circuit, and it seems almost axiomatic that if a conductor of a given length has a certain resistance, and is increased to double that length, it will have double resistance. Increasing the area of a conductor is similar to adding another conductor to the circuit, increasing the size of the path over which the elec- tricity has to travel, rendering it less difficult. If R is the resistance of a conductor, I its length, and s its sectional area, I Itcc- If we call the power of a body for conducting elec- tricity its conductivity, and represent this by e, recol- lecting that conductivity is the inverse of resistance, we may write I I E = — and c = — t>. s c s a It is easy to compare the conductivities of various, say two, substances. Taking them of the same length and section, and let c x and c 2 represent the conductivities, B x and B 2 the respective resistances, then • c • • .i ■ J_ or the dimensions being the same, the conductivities are inversely as the resistances. It is sometimes convenient to be able to replace one conductor by another conductor of different materials, at the same time not convenient to increase or decrease the total resistance of the circuit. A conductor so used to replace another without altering the total resistance is termed an equivalent conductor. All that is necessary to obtain equivalent conductors is to measure or calcu- late that the resistance or conductivity of the conductor required is equal to the resistance or conductivity of that to be replaced. In a section further on the method of measuring resistances will be described. Meanwhile, the sectional area, s, is known, if we know the length , weight, and specific gravity of the substance. Let w be the weight, and a- the specific gravity, then the volume v = Z s; and the volume, I s, multiplied by the specific gravity, a-, is the weight, w ; or w = Isa- I a- Putting this value of s in the formula I c- we get c= Per Then, with two conductors, C, C v of length I, l v of con- ductivities c, c v and sectional areas s, s v we should get the same resistance, and one might be substituted for the other, when J Zj_ c s ~ c l s 1 Another way of attaining the same result is by starting as before with I Eqc — s Knowing that different conductors have, for equal lengths and sections, different resistances, and taking unit lengths and unit sections of some conductor, such as pure silver, as our standard, the resistances of similar pieces of every other conductor can be expressed in terms of the standard. Such expression may be called the specific resistance of the material. Thus, if the con- ductivity of silver is 1, and of copper - 99, the specific resistance of silver will be 1, and of copper :Kq = -qq-> the specific resistance being the reciprocal of conduc- tivity. The reciprocal of a number is unity divided by that number. A table of conductivities then gives also 8 PRACTICAL ELECTRICAL ENGINEERING. a table of specific resistances. Using specific resistance, a, the above formula becomes r =4 If we have two wires whose lengths are I, l u their sectional areas s, s v their specific resistances a, a u then their actual resistances, E and B^ may be found. I L R=a— and E, = a,—. s 1 1 s 1 Dividing the second by the first we get K x a x /j s Example. Assume that the specific resistance of iron is seven times that of copper. How thick must an iron wire be which for the same length shall offer the same resis- tance as a copper wire '5sq. in. in section? In the formula let the symbols E lf a u Zj, s lt refer to iron, and E, a, I, s, to copper. Kj E 3 EjEj + E 1 E 3 + E 2 E;j Fro. 12. When the branch resistances are equal this formula is very simple, and becomes where IV x n E, the resistance of one branch. n = the number of branches. Kirchhoffs Laws. — These laws or propositions are two, one of which may almost be said to be axiomatic or self-evident ; the other is merely an amplification of Ohm's law. It is sometimes convenient to use these propositions instead of the above methods in calcula- tions. The first of these propositions is that The sum of the currents in all the wires which meet in a point is equal to nothing. Which is another way of saying all currents in a con- ductive circuit going to a point must also go from it, because the point does not act as a reservoir. Let Fio. 13. C . C a , C s convey currents to the point 0, Kg. 13, and c c 2 , c 3 , c 4 convey currents away, then C x + C 2 + C 3 = c^+c 2 + c 3 + c 4 ,or Cj + C, + C, - (cj + c, + c 3 + c«) = 0, The second proposition is that The sum of all the products of the currents and resistances in all the branches forming a closed circuit is equal to the sum of all the electrical pressures in the same circuit. Which is another way of saying that when E = E x + E t + E 3 , etc., and C = C x + C 2 + C 3 , etc., and E is the total resistance of Ej, E 2 , E : „ etc., then E x + E 2 + E 3 + etc. = C^Rj + C 2 R 2 + C 3 R 3 + etc. that is E = C R. The following table of resistance will perhaps give a better idea of the relative values of the metals as con- ductors than the table of conductivity previously given : Metal. R in ohms of 1 yard of wire 30 mils diam. Metal. R in ohms of 1 yard of wire 30 mils diam. w a v Cu Fig. 14. Silver "0359 Nickel "2526 Copper -0324 Tin -2678 Gold -0417 Lead "3980 Aluminium "0590 Antimony '72 Zinc -1274 Bismuth 2"73 Platinum "1836 Mercury 2" Iron "1970 German silver ... '4244 A mil is one-thousandth of an inch, or 1,000 mils make one inch. Current. — If we take a source of electrical pressure, such as the combination, Eig. 14, consisting of a glass jar three parts filled with dilute sulphuric acid (ten parts water to one of acid) , with strips of copper (Cu) and zinc (Zn), placed as shown, and joined externally, that is, outside the liquid, by the conductor, W, we get certain electrical phenomena, said to be due to a current of electricity passing along the conductor. It may be well to state here that opinions differ somewhat as to the exact part played by the conduc- tor in the electric circuit. It is usually surrounded by air, or some other non-conductor, and it is very probable that the non-conductor plays as important, if not a more important, part in the phenomena as does the conductor. After due con- sideration we shall assume that both the conductor and the surrounding dielectric, or non-conductor, have to play their respective parts in the observed phenomena. It is not for us, in a practical work of this kind, to enter into long discussions upon the tendencies of modern scientific thought and investigations, and this reference has been made solely with a view to say that in every case the most advanced, as well as the older, theories have been reviewed, and the views put forward are those deemed most fitted to appeal to workers. As soon as the external wire in the above combina- tion is connected, if its resistance be not too great, small bubbles will be seen to form upon the copper plate in the fluid, gradually enlarging, and finally bubbling to the surface; also if a small magnet be brought near the wire it is visibly affected. Then, again, if the temperature of the wire was noted in its state before connecting, and again noted in its state 12 PRACTICAL ELECTRICAL ENGINEERING. after connecting, it would be found that the latter temperature was higher than the former. These phenomena are said to be due to the current. We have assumed that electrical pressure has been set up at apoint in the combination, or that a difference of pressure has been made between two points, and under the influence of this pressure electricity is forced around the circuit. In years gone by, when our knowledge of the subject was less, and when all scientific men spoke of the apparatus as generating electricity, the simplest way to explain certain phenomena was to imagine the genera- tion of two kinds of electricity. There is, as a matter of fact, no reason to imagine two kinds of electricity, or even to imagine one kind. Electrical phenomena may be due, as light phenomena are due, to certain actions upon the ether. However, we have preferred to con- sider the phenomena as due to action upon electricity. A pressure is exerted upon it, and a path is arranged for its progress ; hence the motion of electricity through this path, giving us the phenomena of the current. The pressure generated must be looked upon as directive — that is, acting in a certain direction, or causing action in a certain direction. Analogy with Flow of Water.— Prof. Perry and Dr. Wormell have both tabulated the analogies between flow of electricity, or current, and flow of water. We quote the following sentences from Dr. Wormell: It will be known as a simple principle of dynamics that to lift a weight a certain height, work must be done, the measure of which is the product of the weight and height to which it is raised, and when a body falls from a given height it acquires an active energy, measured by the product of the weight of the body and the height through which it falls. If, for instance, 1,0001b. fall through a height of 10ft., the energy accumulated at the end of the fall is 10,000 foot-pounds. If the 1,0001b. are then arrested, and no other result follows, this 10,000 foot-pounds of energy is turned into heat. Now Joule has taught us that 772 foot-pounds of dynamical energy are equivalent to the heat that will raise the temperature of lib. of water 1 deg. F. Hence the heat produced in the instance we have taken for illustration is 10,000-^772 units of heat. These principles enable us to point out certain analogies that exist between the work done by a flow of water and that done by a current of electricity. Water. 1. Suppose a quantity of water to flow from a higher level to a lower, the energy liberated will be measured by the product of the quan- tity of water, Q, and the difference of the two levels, D. If the water flows away without doing work, and leaves the lower level with the same speed as it enters the upper, then the energy due to the fall has all been converted into heat Electricity. 1. Suppose a quantity of electricity to flow between points that have a differ- ence of potential, the en- ergy set free will be mea- sured by the product of the quantity, Q, and the difference of pressure of the two points, D. If the electricity flows without doing work, all the elec- trical energy is converted into heat, because of the electrical resistance of by the frictional resistance of the pipes through which it flows. If H be the quan- tity of heat produced in the pipes, H = QD-h 772. 2. If we let the water do work on the way, turn a mill, for instance, then the backward pressure of the machine tends to stop the flow of water, and if it is to issue at the lower level with the same velocity as before, the resistance of the pipes must be dimi- nished, and less heat will be produced. If W is the measure of the work done, then H = (Q D— W) di- vided by 772. 3. Water may be brought from any distance, and be made to give out nearly all its energy to work a ma- chine. To secure this re- sult there must be a great head of water, and only a small quantity allowed to flow per second. From the first of these analogies we conclude that if C is the quantity of electricity flowing per second, and E the difference of pressure between two points of the circuit, then the amount of energy expended between these points is C E. But if E be the resistance, then, by Ohm's law, E = C E, and the amount of energy liberated is C 2 E. Phenomena Connected with a Wire Carrying a Current— -If we arrange a circuit, as in Fig. 15, with a portion of the conductor vertical, and pass this part of wire. If H be the mea- sure of the heat produced in the wire,H = Q D divided by 772. 2 . If we let the electricity work a machine in passing between the two points, the motion of the machine produces a backward pres- sure which diminishes the flow of electricity, and in order that the current may remain the same, the re- sistance must be di- minished, and then less heat will be produced. If W is the measure of the work done, then H = (Q D — W) divided by 772. 3. Electricity may be brought from any distance, and be made to expend it- self in working a machine. To secure this result there must be a great difference of pressure, and a small current. Fig. 15. the wire through a piece of cardboard, we shall find when a current is passing that if some iron filings are PRACTICAL ELECTRICAL ENGINEERING. Large Electrolier for 1. Lights m the Venetian Room, Holborn Restaurant, London-Wrought Brass and Lacquered in Imitation of Matted Gold. MESSll*. 1!. VEKITl' AND soxV ELEL'TIUC LIGHT FlTTISUs.. PRACTICAL ELECTRICAL ENGINEERING. B11USH -UX LAJ11'. PRACTICAL ELECTRICAL ENGINEERIttd. 13 sprinkled upon the cardboard the filings will arrange themselves in circular form, as in Fig. 16. From this Fig. 16. and other experiments it is found that a current through a conductor has an influence external to the conductor, and the whole of the space through which such influence extends is called the field of the conductor. The resul upon the iron filings is similar to that of a directive force or forces starting from the conductor and acting in a direction tangential to the axis of the filings when arranged. Again, if the terminal wires of a source, instead of being connected together, are placed in a liquid solution which is a conductor, the circuit is completed just as if it were wholly composed of wire. In many solutions, as soon as a current is started in the circuit a chemical action takes place, and the solution is decomposed. Such decomposition is called electrolysis. This action seems to take place in the direct fine of the conductor, hence we may say the phenomena connected with the current are twofold : 1. Those within the conductor. 2. Those external to the conductor. Heating Effect of Current. — Of the phenomena con- nected with the effects of the current within the con- ductor the two most important are the heating effect and the chemical effect." It is to the heating effect that the value of electricity as a lighting agent is due. Looking, then, at the production of the electric light as one of the most important branches of electrical engineering, this part of the subject to be discussed may be briefly stated. Accepting the modern theory that light is due to vibrations of the ether caused by highly heated bodies, in order to obtain artificial light the highly heated bodies must be placed at the points where the light is desired, and assuming that every reader is fully alive to the impossibility of each indi- vidual member of the community arranging for inde- ' pendent sources of generation of fight at every point required, we come to the problem of how best to distribute from central points the means of providing artificial lights over large areas, and at the various points in those areas where the light is required. The two great systems in vogue are the production of gas at certain points, and distributing that gas over large areas; and the generation of electrical pressure at certain central points, and distributing an electric current over the required area. Gas is an inflammable material and its burning, or its combustion, with the oxygen in the air gives an artificial nluminant. The value of electricity for this purpose, on the other hand, depends upon its heating effect on the conductor pro- vided to carry the current. Usually, as will be seen further on, the prime motors in electric light instal- lations are steam engines, or, rather, the prime motor of all is the burning fuel in the firebox of the boiler. Then the economical question for all engineers becomes, given a certain amount of heat generated in the fire- box of the boiler, how best to get the largest percentage of heat so generated to the points requiring illumina- tion. It is found that the heat generated in a conductor by a current is proportional to the product of the square of the current into the resistance of the conductor. Heat generated = C 2 E. Now as the current flowing across each section of the circuit is the same, and as at some parts of the circuit the heat is not wanted, whilst at other parts it is wanted, the natural course is pursued of inserting a conductor of high resistance at the point where the heat is required. The heat thus obtained raises the temperature of the conductor till we obtain brilliantly incandescent conductors giving light where wanted. Trace the various changes from the burning fuel to the light, and it will be seen how many opportunities there are for loss on the way. The burning fuel is used to generate steam. Expansion of steam used to move the piston of the engine. Belt from engine drives dynamo. Cmrrent due to electrical pressure from dynamo circu- lates around circuit. Or, Heat energy is transformed into mechanical energy. Mechanical energy is transformed into electrical energy. Electrical energy is transformed back again into heat energy. In every transformation there is a loss, and the loss can be measured and calculated. By energy we mean the capacity for doing work. A force does work when its point of application moves in the direction of the force, and the work done is measured by the product of the magnitude of the force and the distance through which the point of application moves in the direction of the force. The unit of work used by English engineers is the foot-pound. It is the work done in raising one pound through the space of one foot against gravity. This old-fashioned unit did not com- mend itself to the electricians who set to work in the interests of telegraphy to introduce units. They preferred the metric system, hence the attempt to introduce either the grammetre or the Mlogrammetre, which gives as units either a gramme raised a metre, or a kilogram raised a metre. The kilogram = 2'21b., and the metre 3'28ft., so a kilogrammetre is 22 x 3"28 or 7 - 2 foot-pounds. 14 PRACTICAL ELECTRICAL ENGINEERING. 1 kilogrammetre 1 foot-pound 7 - 2 foot-pounds. 1 As Y0 s * — £ = horse-power, the unit of v\ orl< 7-2 = 0138 kilogrammetre. is _ yolt x ampere; and taB been calle d the watt. But not only have engineers to consider the quantity of work, they must know the rate of working ; hence time has to be considered. The unit here adopted is the horse-power, equivalent to the raising of 33,0001b. one foot in one minute. Unit of work = foot-pound. Unit of rate of work = horse-power = 33,000 foot- pounds per minute. It has long been understood that heat and work are convertible, but it was not till the classic experiments of Joule that the exact equivalents were determined. He proved that lib. falling 772'43ft. would raise the temperature of lib. of water one degree Fahrenheit. This is called the mechanical equivalent of heat, or, shortly, Joule's equivalent, and is taken as 772 foot- pounds. The British thermal unit then is 772 foot-pounds, and is designated by J. 33 000 1 horse-power = -},W- = 42-75 thermal units (British). If the centigrade scale is used, then the heat equivalent is = 1,390 — that is, the work done in raising lib. of water through 1 deg. C. is equivalent to the fall- ing of lib. through a height of 1,390ft., for 1 deg. C = \ deg. F., and 772 x % = 1,389-6. o 5 According to the French system, the thermal unit is called a calorie. As a foot-pound = 0-1383 kilogrammetre, the calorie = 1390 x 0-1383 = 192 kilogram- metres. The calorie = 1,390 foot-pounds. It has been stated that electrical energy is con- vertible into heat energy, and as heat energy is convertible into mechanical energy, we see that elec- trical energy is convertible into mechanical energy, and mechanical energy is convertible into electrical energy. If the whole of the electrical energy passing through a circuit in t minutes is converted into heat, then Heat = C 2 K*. It is customary to speak of electrical energy as equivalent to so many horse-power hours, and using tbe units ampere, ohm, volt, we bave to use the C 2 B -^ = horse-power ; or, as E = C B, this may C F be written — — P horse-power. 74( If, then, a current of 100 amperes flows through a circuit having a resistance of 10 ohms continuously for an hour, we get 1Q 0' * 10 = 134 horse-power (about) formula 746 for an hour. 1 watt = 1 volt x 1 ampere. 746 watts = 1 horse-power. It will be seen that we have here a simple way of ascertaining the loss by conversion between engine and dynamo. By taking engine diagrams we get the horse- power developed by the engine, and by measuring the current and resistance in the external circuit, or current and pressure, we get the horse-power available for use, the difference between the two is so much loss. Further, we can ascertain exactly the horse-power put into the dynamo, and the horse-power given out as available electrical energy, and so ascertain the efficiency of the dynamo as a machine. We have said that the heating properties of the current are required at certain parts of the circuit, while the heat developed in ether parts of the circuit is so much waste. The resistance of the ordinary conductors increases with temperature, and as our available energy depends upon current as well as upon pressure, the resistance should be kept as low as possible. If the temperature is allowed to rise, it may lead to the fusing of wires, to the destruction of insulation, to the causing of fires to the buildings in which the conductors are placed. So long as a current is passing through a conductor there will be heat generated according to the formula C 2 B, and this heat continually increases the temperature of a conductor unless it is radiated from the surface of the conductor or got rid of in some other way. If the temperature of the conductor rises to a certain point and then remains constant, it means that the heat generated is equal to the heat radiated or conducted away. It will at once be seen that there is less diffi- culty in getting rid of the heat generated in a straight, or rather in a single, conductor uan when the con- ductor is coiled. Professor George Forbes has paid particular atten- tion to this problem, and in his paper before the Institution of Electrical Engineers, and from the results of his experiments, the following practical con- clusions are derived: "An insulated wire carries a greater current without overheating than a bare wire, if the diameter be not very great." This would naturally have been expected, as the heat is dissipated from the conductor by conduction through the insu- lator, and radiation from the surface of the insulator. ' "Assuming," says Prof. Forbes, "the diameter of the cable to be twice that of the conductor, a greater current can be carried in insulated cables than in bare wires up to 1-9 (nearly two) inches diameter of con- ductor. But if the insulated cable have a diameter four times that of the conductor, this is the case up to 1-lin. diameter of conductor." Where the thickness of insulation is made very great the limiting size of conductor which favours the insu- lated wire is given in the table. PRACTICAL ELECTRICAL ENGINEERING. 15 Dia. of insulation Dia. of conductor. 2 4 6 8 10 100 Limiting dia. of conductor which favours insulation. 1'9 inches. 11 •986 •859 •786 •393 Prof. Forbes calculates a table for wires under the conditions given at the head of the table, viz. : Table. — Subaqueous and Aerial Cables (insulated). Diameter of cable _ . Diameter of conductor Temperature of air = 20 deg. C. t = excess of temperature of conductor over air. Current in Amperes. Diameter in centimetres and mills. t=\°. «=9°. <=25°. i=49°. C = 81°. Cm. Mills. •1 40 3 7 11 17-8 24-0 29-5 •2 80 91 27-0 43-8 59 72:5 •3 120 150 44-4 72-1 97-3 119 •4r 160 21-2 62-5 102 137 168 •5 200 27-4 81 131 177 218 •6 240 33 7 100 164 219 268 ■7 280 40-1 119 192 259 319 •8 310 46 4 137 223 301 369 •9 350 529 157 253 342 420 1-0 390 59 3 175 285 384 472 2-0 780 124 367 595 803 988 3 1180 189 559 908 1225 1503 40 1570 254 753 1221 1646 2021 5 1970 319 945 1534 2068 2523 6 2360 385 1138 1846 2491 3058 7-0 2760 450 1330 2158 2846 3575 8-0 3150 514 1525 2472 3335 4094 9-0 3540 580 1716 2785 3755 4611 10-0 3940 645 1909 3097 4178 5130 Computed from the formula, °=v( •48 K ,t x 3D 2 I 10 + 3D 2 log. o gH K = thermal conductivity of insulator, = -0-9048 for guttapercha ; E = coefficient of cooling, = '0003. The difficulties surrounding the case of buried con- ductors are too great to give any practical guidance, but the prevailing practice will be fully discussed in the section dealing with distribution. A most important practical question, however, is that relating to coils, because as a rule we require to lose as little energy in heating the coils as we possibly can, and especially so in the armature coils of dynamos. Prof. Forbes says : "It becomes an easy thing in any case to calculate the heating of a coil when we know its cooling surface and its resistance. Let p = the resistance of a coil in ohms at the permissible temperature. S = the surface exposed to the air measured in centimetres (1 square cm. = 155 square inch. 1 square inch = 615 square cm). Let t = the rise in temperature, centigrade scale. C = the current in amperes. •24 C 2 P = heat generated = E t S, where E is McFarlane's constant varying from -0002 to "0003. The latter value may be taken. If 50 deg. C. be the permissible rise in temperature °=V 0003 x 50 x S = -25 \ r\ ■24 x p ■>■ p N.B. — It must be remembered in practice that the resistance (cold) must be increased by A of its value to give P . Example. — The resistance of the field-magnets of a dynamo is 1'5 ohms cold, and the surface exposed to the air is 1 metre ; find the current to heat it not more than 50 deg. C. Here S = 10,000, P = P8 ohms, and C = •a.sy iO.OOO = 33-5 amperes. Those who are accustomed to handling dynamos will know that this is very much what we actually find, and it gives us confidence in the applications of theory." According to the most recent practice, Mr. Esson gives the ultimate rise in temperature of coils wound with double cotton-covered wires, varnished on the exterior, to be approximately in degrees centigrade for square centimetres of surface. When W = energy in watts dissipated, and S = cooling surface in square centimetres, W 355 C° = S If square inches be taken as the unit, then the formula becomes W55 C° = S when W = energy in waits dissipated, and S = cooling surface in square inches. 9, -C°, these formulse become on theFahren- Asl° F heit scale : F° = — for square centimetres of surface ; o A ■, ™ W 30-5 , . , And F = — - — for square inches. b These formulae being admittedly approximate, we may use the constant 200 instead of 197 without practically affecting the result, and write W200 F° = - — for square centimetres. The coefficients, says Mr. Esson, have been obtained from practice, but they are liable to some uncertainty. In the cases from which they have been derived the coils were wound on formers of sheet iron, which fitted close to the magnets. These formers were fitted with brass end flanges, and in the spaces between the flanges and the wire, also between the body and the wire, was a thick layer of insulating material. The surface of the end flanges is not included as making up surface S, nor is the inside surface of the former next the maenet. 16 PRACTICAL ELECTRICAL ENGINEERING. Though insulated so well thermally, there is certainly a flow of heat towards the interior of the magnets and towards the end flanges, so that, as a matter of fact, the virtual cooling surface is greater than given above. Its value it is, however, difficult to determine, while the above equation is approximately true for machines of medium size, and may be used for all cases in which the coils do not exceed 2£in. or 3in. in thickness. For armatures — which in rotating induce a current of air — the equation is different, and the coefficient given above may have a much lower value, according to the velocity and ventilation. For armatures the surface velocity of which is 50ft. per second (3,000ft. per minute), and the exterior diameter of the core 1£ times the interior, the length being about equal to the diameter, the rise is, approximately, C = - (for sq. centimetres), or C° s W35 S (for sq. inches), accordingly as the surface is taken in square centi- ■ metres or square inches. Here the whole of the cooling surface inside, outside, and at the ends is counted, W being the total watts dissipated in both electrical waste and hysteresis. The latter must, under no circum- stances, be neglected, as it may reach 20 per cent, or more of the total. In giving the above equation, it should be stated that the armatures of the machines which furnished the results are closed at the commutator end, except at the periphery, where a draught of air through the centre from the pulley end is expelled. For slow-speed machines the coefficient is necessarily higher, and a larger surface must be allowed, or special means adopted, in the shape of vanes or blades, to force a draught through the arma- ture. Experience can be the only guide here. . . In any case, the ultimate temperature of the machine ought not to rise above a certain value, whatever the temperature of the room in which it works. In Mr. Esson's opinion, an ultimate temperature of from 70 deg. to 75 deg. C. may be permitted with perfect safety, but this should not be exceeded. Mr. C. Hering, when discussing coils on field- magnets, gives formulae for them. These formulas are very diffeient to those of Mr. Esson, whose formulae accord with English practice, while Mr. Hering has derived his formulae from American practice. Mr. Hering gives under his conditions a watt of energy as dissipated for every 223 square inches of surface, when the difference between the temperature of the coil and the surrounding air is 1 deg. F. Putting this into a formula, we get W = C E = JL T S = 0-004476 T S, degrees Fahren- where W = watts lost in coil, T heit, and S = square inches. From the formula W = C E = C 2 E, — = -i-TS 2 E 223 when C E E have their ordinary significations, E, however, being the resistance at the temperature to which the coil may be raised, we get some very practical information. Suppose we take CE= L s 223 C T.S 223 E this gives the greatest current which can be used in the magnet coils of a shunt machine having a certain pressure, in order that they do not heat above a certain temperature. This current can be calculated before the winding is determined, as it is independent of the number of turns or the resistance, if only the size of the external surface is approximately known. This maximum current should never be exceeded. Again, the greatest current for any allowable temperature above that of the surrounding air can easily be divided— say, for example, 50 deg. F. C 50 S -= -224 §-• 223 E ' E its equivalent C E, we get C = . / If here we substitute for E •224 £ E If 80 deg. F. is the maximum difference of tempera- ture, ° = ®4-= ■ 36 I = ' 60 VI The formula can be used for series machines when C is known, for writing we get E TS 223 C 2 With a permissible rise of 50 deg. F., or of 80 deg. F., we have respectively E = •224 S and E = "36 S C 2 ~" C 2 The surface area of the coil in square inches may be found from 223 W 223 CE 223 C 2 E S = T T For a rise of temperature of 50 deg. F. or 80 de<*. F. respectively, the surface will be S = 223W ~50~ = 4-46 W; and S = 223 W 80 = 2-8 W. As the number of watts to be allotted to the magnets is approximately known at the outset, this formula enables one to determine about what the least surface of the coils should be, and, in fact, knowing the cross section of the core, to arrive at an approximate idea of the least length of core. When we desire to employ the heating properties of the current for the production of light, it is necessary to employ some conductor having high resistance that does not fuse at the temperature to which it has to be raised. None of the metals are suitable, and hitherto all attempts to find another conductor for this purpose PRACTICAL ELECTRICAL ENGINEERING. ELEVATION ceompton's electkio teavellins okane. PLAN oeomfton's eleotkic travelling crane. PRACTICAL ELECTRICAL ENGINEERING. AMERICAN FITTINGS. PRACTICAL ELECTRICAL ENGINEERING. 17 than carbon have failed. Used as ordinary conductors, however, the metals are seldom raised to a temperature near their melting point. We shall see, however, that metals and alloys are used for protective purposes — that is, they are put in the circuit that should there be by any accident an excess of current, they will melt and break the circuit. The following table of fusibility gives an idea of the utility of the metals for this purpose : Table of Fusibility. Tin melts at 442 deg. F. Lead „ „ 617 „ Zinc „ „ 773 „ Silver „ „ 1,800 „ Copper „ 1,990 „ Gold „ ,,2,000 „ Cast Iron „ 2,800 „ Steel „ ,,4,000 „ (about) In papers to the Eoyal Society, Mr. W. H. Preece, F.B.S., described a long series of experiments made to determine the heating effects of currents upon wires, from which he deduced the formula for the fusion current. C = a d? and in his third paper he calculated two tables from the final value of the constant a, as determined by the experiments. The metals experimented with were copper, aluminium, platinum, German silver, platinoid, iron, tin, alloy (2 of lead to 1 of tin), lead. The value of a for these different metals is given as follows : Inches. Centimetres. Millimetres. Copper 10,244 2,530 80-0 Aluminium 7,585 1,873 59"2 Platinum 5,172 1,277 40"4 German silver 5,230 1,292 40"8 Platinoid 4,750 1,173 37'1 Iron 3,148 7774 24"6 T m 1,642 4055 128 Alloy (lead & tin 2 to 1) 1,318 325"5 10"3 Lead 1.379 340-6 10-8 We give a part of the further tables, the part relating more directly to the metals used extensively in electrical engineering. (See Tables I. and II. on next page.) The Chemical Action of the Current.— The chemical action of a current is best seen in the art of electro- deposition, which to be thoroughly understood requires a considerable knowledge of chemistry. In fact, the art depending upon this chemical action is rapidly being divided into three distinct branches— which may be termed electro-chemical, electro-metallurgical, and electro-depositing. The chemist tells us that all substances m nature can be broadly divided into two classes : 1. Elementary substances, which the art of the chemist is not yet able to divide into anything dissimilar to themselves. 2. Compound substances, which can be divided up into their component elements, Chemical action is either the combination of ele- mentary substances, or elements with compounds, or compounds with compounds, or the reverse action of the separation of compounds or elements from com- pounds. Chemical action may be altogether indepen- dent of electricity or it maybe assisted thereby. Thus, if the clean blade of a knife be dipped into a solution of sulphate of copper, it will become coated with the copper. This we should term simply a chemical action, although copper is deposited upon the steel. If we take an ordinary Darnell's battery, we find that the copper from the sulphate of copper is deposited upon the copper plate, and this only when a current is circulating through the circuit. This deposition, then, is due to electrical action. The full consideration of this subject does not come within the scope of this treatise, but we may state the more important principles connected with electrolysis. It was Faraday who gave us the nomenclature relating to electrolysis. He called the compound to be decomposed the Electrolyte, and the process Electrolysis. The plates or poles of the battery he called Electrodes. The plate where the greatest pressure exists he called the Anode, and the other pole the Cathode. The products of decomposi- tion he called Ions. Elementary substances, inasmuch as they cannot be decomposed, are not electrolytes. As a rule electrolytes are electrolysed only in the fluid state, because only in that state are they conductors. The components of an electrolyte are resolved during electrolysis into two groups which, so to speak, travel through the electrolyte in opposite directions, one going towards one electrode and one going towards the other. Those bodies only are electrolytes that are composed of a conductor and a non-conductor. It is to be carefully noticed that : 1. The amount of chemical action is the same at whatever part of the circuit it occurs. 2. The amount of an element liberated at an electrode during a given time is proportional to the current. This latter law permits another way to obtain " unit current." Very careful experiments have been made by Lord Eayleigh, and he finds that a current of one ampere will deposit 0-017253 grain, or 0-00111815 gramme, of silver per second on one of the plates of a silver voltameter, the liquid employed being a solution of silver nitrate containing from 15 to 20 per cent, of the salt. The weight of hydrogen similarly set free is "00001035 gramme — that is, one ampere per second sets free •00001035 gramme of hydrogen from water in that time. Knowing the amount of hydrogen thus set free, and certain other chemical facts, we can calculate exactly what weight of other substances will be set free or deposited in a given time by a given current. Thus the current that liberates 1 gramme of hydrogen will liberate 8 grammes of oxygen, or 108 grammes of silver, the numbers 8 and 108 being the chemical equivalents for oxygen and silver respectively. 18 PRACTICAL ELECTRICAL ENGINEERING. FUSE TABLES, BY W. H. PEEEOE, F.K.S. I. Giving the Diameters of various Wires which will be Fused by a given Current, from the formula d CM a = 1642 for Tin = 1379 for Lead = 10244 for Copper = 3148 for Iron. Tin Wire. Lead Wire, Copper Wire. Iron Wire. Current in Amperes. Diameter Approx. Diameter Approx. Diameter Approx. Diameter Approx. Inches. S.W.G. Inches. S.W.G. Inches. S.W.G. Inches. S.W.G. 1 0-0072 36 0-0081 35 0-0021 47 0-0047 40 2 0-0113 31 00128 30 0-0034 43 0-0074 36 3 0-0149 28 0-0168 27 0-0044 41 0-0097 33 4 0-0181 26 0-0203 25 0-0053 39 0-0117 31 5 0-0210 25 0-0236 23 0-0062 38 0-0136 29 10 0-0334 21 0-0375 20 0-0098 33 0-0216 24 15 0-0437 19 0-0491 18 0-0129 30 0-0283 22 20 0-0529 17 0-0595 17 0-0156 28 0-0343 20-5 25 0-0614 16 0-0690 15 0-0181 26 0398 19 30 00694 15 00779 14 0-0205 25 0-0450 18-5 35 0-0769 14-5 0-0864 13-5 0-0227 24 0-0498 18 40 0-0840 13-5 0-0944 13 0-0248 23 0-0545 17 45 0-0909 13 0-1021 12 0-0268 22 0-0589 16-5 50 0-0975 12-5 0-1095 11-5 0-0288 22 0-0632 16 60 0-1101 11 0-1237 10 0-0325 21 0-0714 15 70 0-1220 10 0-1371 9-5 0-0360 20 0-0791 14 80 01334 9-5 0-1499 8-5 0-0394 19 0-0864 13-5 90 0-1443 9 0-1621 8 0-0426 18-5 0-0935 13 100 0-1548 8-5 0-1739 7 0-0457 18 0-1003 12 120 0-1748 7 01964 6 0-0516 17-5 0-1133 11 140 0-1937 6 0-2176 5 0-0572 17 0-1255 10 160 0-2118 5 0-2379 4 0-0625 16 0-1372 9-5 180 0-2291 4 0-2573 3 0-0676 16 0-1484 9 200 0-2457 3-5 0-2760 2 0725 15 0-1592 8 250 0-2851 1-5 0-3203 0-0841 13-5 0.1848 6-5 300 0-3220 0-3617 00-5 0-0950 12-5 0-2086 5 II. Giving Current in . imperes required to Fuse Wires according to the formula C = = ad* No. Diameter. s Tin. Lead. Copper. Iron. S.W.G. Inches. a = 1642. a = 1379. a = 10244. a = 3148. 14 0-080 0-022627 37-15 31-20 231-8 71-22 16 0-064 0-016191 26-58 22-32 165-8 50-96 18 0-048 0-010516 17-27 14-50 107-7 33-10 20 0-036 0-006831 11-22 9-419 69-97 21-50 22 0-028 0-004685 7-692 6-461 48-00 14-75 24 0-022 0-003263 5-357 4-499 33-43 10-27 26 0-018 0-002415 3-965 3-330 24-74 7-602 28 0-0148 0-001801 2-956 2-483 18-44 5-667 30 0-0124 0-001381 2-267 1-904 14-15 4-347 32 0-0108 0-001122 1-843 1-548 11-50 3-533 To find the weight of silver deposited by a given current in a given time, we find the weight of hydrogen liberated by the given current in the given time, and multiply by the chemical equivalent, Examples. Find weight of silver deposited in 10 seconds by a current of 10 amperes : Weight of silver = weight of hydrogen liberated per PRACTICAL ELECTRICAL ENGINEERING. 19 Table III. Elements. Electro-Positive. Hydrogen Potassium Sodium Aluminum Magnesium Gold Silver Copper (Cupric) „ (Cuprous) Mercury (Mercuric) .. „ (Mercurous). Tin (Stannic) „ (Stannous) Iron (Ferric) „ (Ferrous) Nickel Zinc Lead Electro-Negative. Oxygen Chlorine Iodine , Bromine , Nitrogen Valency. * H 1 K 1 Na 1 AF Ms; 3 Au 3 Ag 1 Cu 2 Cu 1 Hg 1 Hg 1 Su* Su= Fe* Fe 2 Ni 2 Zu 2 Pb 2 O 2 CI 1 I 1 Br 1 X 3 Atomic Weighty Chemical Equivalent 1- 3904 2299 273 2394: 196-2 10766 63- 63- 199-8 199-8 117S 117-8 55-9 55-9 58-6 64-9 206-4 15-96 35-37 126-53 79-75 1401 Electro - Chemical Equivalent (Milligrammes per Coulomb). 1- 3904 22-99 91 11-97 65-4 107 66 31-5 63- 99-9 199-8 29-45 58-9 18-64+ 27-95 29-3 3245 103-2 7-9 5 35-37 126-53 79-75 4-67 •010384 •40539 •23S73 ■09449 •12430 ■67911 1-11800 ■32709 ■65419 1-03740 207470 •30581 •61162 •19356 ■29035 ■30425 •33696 1-07160 •08286 •36728 1-31390 ■82812 •04849 Coulombs per Gramme. 96293-00 2467-50 4188-90 1058-30 80403 1473-50 894-41 3058-60 1525-30 963-99 481-99 3270-00 163500 5166-4 3445-50 3286-80 2967-10 933-26 Grammes per Ampere Hour. to 003738 1-45950 0-85942 3-40180 447470 2-44480 4-02500 1-17700 2-35500 3-73450 7-46900 1-10090 2-20180 ■69681 1-04480 1-09530 1-21330 3-85780 Loor. 4-9836353 3-3922572 3-6221000 3 0245939 2-9055411 31683501 2-9515366 3-4855227 3-1833553 29840725 2-6830380 3-5145478 3-2135178 3-7131894 3-5372523 3-5167733 3-4723322 2-9700027 Log. ^■5727090 0-1642041 1 -9342055 0-5317086 0-6507614 0-3882433 0-6047659 0-0707765 3719909 05722325 0-8732625 0-0417479 0-3427779 T -8431131 0-0190332 00395331 00839682 0-5863397 * Valency is the atom fixing or atom replacing power of an element compared with hydrogen, whose valency is unity. + Atomic weight is the weight of one atom of each element compared with hydrogen, whose atomic weight is unity. t Beequerel's extension of Faraday's law showed that the electro-chemical equivalent of an element is proportional to its chemical equivalent. The latter is equal to its combining weight, and not to atomic weight 4- valency, as defined by Thompson, Hospitalier, and others who have copied their tables. For example, the ferric salt is an exception to Thompson's rule, as are sesqui salts in general. second x no seconds x current strength x 108 = ■00001035 x 10 x 10 x 108 = 11178 gramme. Find weight of copper deposited in 1 hour by a current of 10 amperes : •00001035 x 60 x 60 x 10 x 32 = 11"923 grammes. We have seen that 1 ampere per second liberates "00001035 gramme of hydrogen, therefore strength of current in amperes = weight in grammes of H. liberated per sec. -00001035 Or strength of C in amperes = weight of silver liberated per sec. -00001035 x 108 n p weight of element liberated per sec. "00001035 x chemical equivalent of element' The accompanying Table DX is calculated upon Lord Eayleigh's determination of the electro-chemical equivalent and Eoscoe's atomic weight. Voltameter. — The voltameter represented in Pig. 17 consists of a vessel, A, containing acidulated water, two platinum plates with terminals to which the battery can be connected, together with tubes and a measuring apparatus to contain the gas when liberated. The measuring tube is filled with water, then inverted over water in the vessel B, When the battery is joined up to the terminals the water is decomposed. The gases thus obtained pass through the tube and into the tube C, forcing down the water The volume Fiq. 17. of mixed gases, hydrogen and oxygen, produced pei second by a current of one ampere, is in cubic inches = •03 x 76(273 + 0°) , _. , A . a - where O = degrees centigrade and Ax 273 h= pressure in inches of mercury 20 PRACTICAL ELECTRICAL ENGINEERING. If the Fahrenheit scale is used the formula becomes • 01058x30{491 + (F°-32)} h x 491 The phenomena connected with the interior of the conductor, thus briefly described, are exceedingly- important, though not more so than the phenomena connected with the exterior of the conductor. Phenomena connected with the Exterior of a Conduc- tor carrying a Current. — We have seen that the current in a wire exercises a directive influence upon iron filings placed around the wire. This directive influence is found at whatever point in the circuit the experiment is tried, and we may assume that a force emanating from the conductor and due to the current in the con- ductor acts upon these small particles of iron in a certain and in a definite direction. If the lines in Pig. 18 represent the concentric circles into which the filings arrange themselves under the action of the cur- rent, a number of circles one above the other, Fig. 19, I'm. 18. Fio. 19. would indicate how filings would arrange themselves all along the wire. The influence of the current can also be examined by bringing a small magnet near the wire, or a part of the conductor belonging to another con- ductive circuit. It is found that the influence of the current gets less and less the further we get away from the conductor. The whole space through which the influence is felt is termed the field of the conductor. Many term it the magnetic field of the conductor. For most practical purposes we may assume that the force or forces acting in the interior of the conductor act in directions parallel to the axis of the conductor, while those in the field act at right angles to the axis of the conductor. It probably will be found that this assumption is not quite accurate, there being something analogous to a spiral in the direction of the action of the forces. Faraday, to whose discoveries we owe the present position of electrical science, suggested an excellent and convenient method for discussing questions relating to the field, in supposing the effects on filings and magnets due to " lines of force " coming from the con- ductor and acting upon the filings. It must not be understood that such lines of force actually exist, but it is very convenient to imagine lines in the direction of which a force or forces act, and " number of lines " or "length of lines " to indicate the magnitude of the force or forces. In this case we use " number of lines " to indicate magnitude of forces acting. It is seen that the iron filings arrange themselves in concentric circles —that is, we can assume that the forces under which they so arrange themselves may be represented by " closed curves," or instead of " lines " we may use the term " loops " of force. The forces all seem to cause polarity, or the arrangement of the ends of the particles acted upon in definite directions. It will be well to recapitulate the conventional as- sumptions made with regard to the loops of force con- nected with the conductive circuit for the purposes of this book. 1. That the lines or loops of force in the conductor are parallel to the axis of the conductor. 2. That the loops of force external to the conductor are proportional in number to the current in the conductor — that is, a definite current generates a definite number of loops of force. These may be stated as the strength of field is proportional to the current. 3. That the radii of the loops of force are at right angles to the axis of the conductor, as shown in Fig. 20. MX X > '/ L ----_-* u _ ;_- 1- L Fig. 20. The interaction between fields and the influence of fields upon conductors is a most important branch of study. The phenomena connected with dynamos, motors, transformers, etc., are connected with this branch of the subject, which, however, cannot be thoroughly explained till after a study of the magnetic circuit. For the present, then, the interactions of the field will be confined to two cases : 1. The interaction between a conductor carrying a current— that is, having a field — and one with no current. 2. The interaction between two conductors carrying currents. It is found that if a conductor is brought into the field of another conductor a current is set up in the conductor so brought into the field, the direction of the current in the conductor brought into the field being opposite to that of the conductor causing the field. Practical electrical engineering. 2i Thus, if A B, Fig. 21, represent a conductor surrounded by its field, the arrows showing the direction of the current, and another conductor, C D, is brought into the field of AB, a current is set up in CD in the direction of the arrows and opposite to that in AB. -^= — v- -f-^r * ' When we come to consider the interaction between two fields due to two conductors carrying currents, we have two cases : first, when the currents are in the same direction, and, secondly, when the currents are in oppo- cJ- 4f L_ Y\ /" ^ W v\ T~B Fig. 21. Fig. 23. This current so set up is but momentary. If, while C D is in the position indicated, the current in A B is doubled, there will be another momentary current set up in C D, equal and in the same direction as in the former case. This double current in AB may be represented by double the number of loops, as in Fig. 22. Or if the conductor CD is brought nearer to c, \ i -D, Fio. 22. AB, so that a greater number of the concentric loops go round it, as in the dotted line, C x D v a further momentary current is set up, still in the same direction as the former ones. The action may now be reversed, and as the conductor C 1 D 1 is taken to the second position C D, there will be a momentary current in the reverse direction to the original current — that is, in the same direction as that in A B. On making the current in AB what it was originally, there is again another momentary current in C D in the same direction as in A B ; and finally, on taking C D out of the field, there is again a momentary current in the same direction as that in A B. To summarise these actions. On bringing a con- ductor into the field a momentary current is set up opposite in direction to that causing the field, and this momentary current is continued again and again by "looping" more lines of force round the conductor brought into the field. Thus we find that the current set up is proportional to the number of "loops" passed round the conductor. This is a reverse action. The current causes the " field," the field causes a " current." The field is proportional to the current, and the current is proportional to the field. A current caused by the action of a field of force is said to be an induced current, and the current in C D is said to be induced by the current in AB. The latter might be called the inductor current, then we should have the induced current on entering or advancing in the field is opposite in direction to the inductor current, but in the same direction on retiring or leaving the field. site directions. Let A B and C D, Fig. 23, be two parallel conductors with cm-rents in the same direction. Sup- pose the currents in each case to be equal, then the forces causing the fields will be equal. Take any pair of loops, which interact, at a point where these loops first come into contact and under the influence of equal and opposite directive forces, and the result is the forces neutralise each other at this point, the effect being as if the inner parts of the loops of force were neutralised, the remaining parts forming one loop around both wires, tending to shorten its diameter, and bringing the conductors AB, CD nearer together. Hence two parallel conductors seem to attract each other. This attraction is due to the interaction of the fields. The interaction of two fields due to currents in oppo- site directions has a reverse effect, and the conductors seem to be repelled. Let A B, C D, Fig. 24, represent two conductors with currents in opposite directions. ^ N \\ / i B rr r? Fig. 24. The forces acting in the fields will be in opposite direc- tions, but a little examination of the figure will show that if the fields are brought together the forces at the point of contact are in the same direction, and there is therefore no neutralisation of the field. By extending the ideas involved by lines or loops of forces somewhat, we think the whole of these and other interactive phe- nomena can be made clear. The result of the force is to form a closed curve of polarised particles. If the field is filled with iron filings we should get a series of concentric rings of iron filings around each conductor. No two rings of filings can occupy the same space. All are agreed upon this. Instead of filings, suppose the matter acted upon to be particles of ether or particles of electricity. Surely the same result will be admitted that no two rings can occupy the same space ; carrying 22 PRACTICAL ELECTRICAL ENGINEERING. the idea a little further, we may assume that no two lines or loops of force can occupy the same space. With this assumption many difficulties are cleared away. In the preceding case the loops of force partly neutralised and partly merged into each other. In the present case there can be no neutralisation and no merging. The effect, therefore, of bringing the two fields of A B and the field of CD into contact is very similar to the bringing of two faggots into contact. A weak field brought into contact with a weak field will experience a weak resistance ; a strong field brought into contact with a strong field will experience a strong resistance. This resistance, or, if it is preferred, this repulsive force, is simply proportional to the number of concentric circles of polarised particles brought into contact, and to nothing else. The number of loops of force is proportional in each case to the currents, hence this resistance or repulsive effect is also pro- portional to the currents. It is to Ampere we owe the discovery of the inter- actions between these fields, and the laws discovered by him may be thus stated : 1. Two parallel conductors attract one another if the currents in them are flowing in the same direction, and repel one another if the currents flow in oppo- site directions. The conductors may be portions of the same or of different circuits. 2. The parts of conductors crossing one another obliquely attract one another if both the currents are either towards or from the point of crossing, and repel one another if one current is towards and one from that point. Thus currents in conductors as in Fig. 25 attract or repel according as shown. Attract. Attract. Attract. Fig. 25. Repel. AB, Fig. 26, represent a straight portion of a con- ductor. The number of loops of force are equal along M M ! S Fig. 26. equal lengths of the conductor, and the direction of the force or forces carrying the loops is the same. Now 'W ft Fig. 27. double the wire upon itself as in Fig. 27, and we get on first contact of the fields a repulsive action like we get in the case of unlike currents. On bringing them ^ ■\ K^J D Fig. 28. closer and closer together, as in Fig. 28, the respective forces causing " loops " become opposite in direction, and as they are equal they exactly balance or neutralise each other. In Fig. 27 two loops are shown, the arrows pointing in the direction of the forces. It will thus be seen that to produce no effect, the return must, as the proposition states, be close to the outward-going conductor. It does not matter whether the wires be straight or curved — the effect is the same. Thus the field is neutralised by doubling and twisting around, as in Fig. 29. One further remark is necessary here ; it is that the doubling back of the wire upon itself, and 3. The force exerled between two parallel portions of circuits is proportional to the product of the strength of the two currents, to the length of the portions, and inversely proportional to the distance between them. Ampere also demonstrated certain other proposi- tions, the most important of which is that a conductor doubled back upon itself, so that the return path of the current is close to the outward path of the current exerts no force upon external points. Examine this proposition in the light of what has been said. Let Fig. 29. hereby the destruction of the field, increases the re- sistance of the circuit; indeed, the partial destruc- tion of the field before referred to also increases the resistance of the circuit, and, in fact, any interference of field with field increases the resistance of one or of both circuits. PRACTICAL ELECTRICAL ENGINEERING. 23 CHAPTER III. THE MAGNETIC CIECUIT. '. HE popular notion of a magnet is that it is a piece of steel having certain peculiar properties, the most prominent of which are : (1) If free to move horizontally it takes up a certain definite position, one end point- ing nearly to the geographical north, the other end pointing nearly to the geographical south. The end pointing northwards is generally called the north pole of the magnet, the other end being called the south pole. (2) Another property of the magnet is its attraction for iron or steel. (3) It has certain actions upon other magnets. There are other properties which need not detain us now. A conductive circuit has all the properties of a magnet. It is a magnet. On this part of the subject Dr. Lodge says : " Coil up a wire conveying a current. . . . The result is it behaves like a magnet; compass needles near it are affected, steel put near it gets magnetised, and iron nails or filings get attracted to it — sucked up into it if the current be strong enough ; in short, it is a magnet, not, of course, a permanent one, but a temporary one, lasting as long as the current flows. It is thus suggested that magnetism may perhaps be simply electricity in motion. Let us work out this idea more fully. " First of all, one may notice that everything that can be done with a permanent magnet can be imitated by a coiled wire conveying a current (it would not do altogether to make the converse statement). Float a coil attached to a battery vertically on water, and you have a compass needle ; it sets itself with its axis north and south. Suspend two coils and they will attract or repel or turn each other round just like two magnets." Consider a single turn of a conductive circuit. The loops of force are all around. If now we coil another turn (the conductor must be insulated, otherwise the turns will not be separate) the loops are, as we have previously explained, partly neutralised and partly merged, the result being loops around both turns. If we continue adding turns of conductor to the coil, the loops of the field still pass around the turns, as in Fig. 30. In the consideration of the conductive circuit it was stated that the number of loops around the con- ductor is proportional to the current through the conductor; also that the coiling of a conductor upon itself increased the resistance of the circuit. Hence, with the same pressure, the current would be less when the circuit was made into a coil than if it consisted of only one large turn. The total number of loops, then, threading the core of the coil is less than the number of loops would be if the coil was straightened out, with the same pressure acting in the circuit. In the coil as shown the loops form closed curves through the air spaces, one part of the curve being inside the coil, the other part outside the coil. The total space in which "loops of force" are found is called the "field," and we now see why the term " magnetic field " is suitable, for we have seen this coil— or, as it is usually termed, solenoid — is a magnet, and the space through which its influence extends is its "magnetic field." Fio. 30. In the form of coils shown all the loops thread the core and distribute themselves equally around the outside of the coil, provided the path through which they pass is of one homogeneous material, such as air. It may at once be stated that the great utility of the magnetic field depends almost entirely upon the portion of the loops outside the core, and their density. A perfect magnet may be defined as one where there is no external field — that is, the total field is within the surfaces bounding- the material of which the magnet is made. We may assume that in the case described the closed curves leave the coil at one end or pole, and winding round through the air go into the coil at the other pole. The pole by which the loops are supposed to leave the core is conventionally termed the north pole, N, that by which they enter is called the south pole, S. Fig. 31. If we bend the coil round, as in Fig. 31, so as to make almost a perfect ring of conductor-turns, the 24 PRACTICAL ELECTRICAL E'NGINEERltiC. " loops of force " go through the air space between the end turns almost entirely, as shown in the figure. There are a few leakage loops, but these may for the moment be left out of consideration. If the ring of conductor-turns is completed, as in Fig. 32, then the " loops of force " are " loops of force" from the permanent magnet are similar to those from the coil, leaving one pole and entering the other. A portion of the path of these Fig. 32. entirely within the core, and none are found in the external air space. The magnet as shown in Fig. 32 is the perfect magnet, but of no practical value. All the magnets thus composed of conductor-turns are termed " electromagnets," in contradistinction to permanent magnets. The former are temporary mag- nets, lasting as long as there is a current through the coils, the latter being, as their name implies, permanent and are not dependent upon a current through coils. Permanent magnets were known long before electro- magnets, as the particular iron ore which possesses magnetic properties is found in various parts of the world. Natural magnets, however, are of no use in practical work. They are at once cumbersome and of little power. In very ancient times it was known that if steel was rubbed with a magnet it became itself magnetic and retained the properties imparted by the rubbing. It was known also that soft iron similarly obtains the magnetic properties, but does not retain them — hence steel bars were magnetised by rubbing with natural or other artificial magnets. Sturgeon, in 1825, made the first electromagnet. Profs. Henry and Moll and Mr. Watkins, between 1825 and 1830, made many experiments with electromagnets, and these names are worthy of record. If now we take a permanent bar magnet and inves- tigate its field by means of iron filings, we find the filings arrange themselves as in Fig. 33. A simple method of doing this is to place a piece of cardboard just above the magnet, and sprinkle the filings upon the cardboard. A gentle tapping of the cardboard will assist the experiment. But this and dozens of similar experiments are fully described in every little book on the subject. The filings will be seen to be arranged in curves from one pole of the magnet to the other. This shows the influence of the magnet upon the filings in the plane of the cardboard, and if the card- board were made to describe a complete revolution around the axis of the magnet, the influence would be found to exist at every position. This shows that the Fig. 33. closed curves is through the steel forming the magnet, the other portion of the path being through air. It is customary in practice to make the length of the path through the air as short as possible by having the magnet bent into the shape of a horse-shoe, bringing the poles near together, as in Fig. 34. Both straight Fig. 34. and bent permanent magnets are used, though mostly for purposes where no great magnetic strength is required. As engineers generally require greater mag- netic strength, electromagnets are now almost univer- sally used for dynamos and motors, and it is to these magnets we shall more closely direct attention. The number of magnetic loops around a conductor is pro- portional to the current. If a second turn of con- ductor is added, keeping the current constant, the number of magnetic loops is doubled, and similarly each turn of conductor adds its quota to the total. So far, then, the number of magnetic loops around a coil depends upon — 1. The strength of the current. 2. The number of conductor-turns. The number, however, depends also upon another factor, the resistance of the path traversed by the loops of force. Just as in the conductive circuit the PRACTICAL ELECTRICAL ENGINEERING. !S«fe MATHER AND FLATTs ALTERNATE UUHRENT DYNAMO. PRACTICAL ELECTRICAL ENGINEERING. LONGITUDINAL TffAVCRSE ELEVATION. ANDJUSON S ELECTRIC TRAVELLING CEAXF. ifif Mlllllllllllllinillllllllllhlllll MOTOR PLAN. asdersox'r'electkic travelling cease. PRACTICAL ELECTRICAL ENGINEERING. 25 various metals have different conductivities or resis- tances, so in the magnetic circuit various substances have different magnetic conductivities or magnetic resistances. Of all known materials, iron has the greatest mag- netic conductivity, or the least magnetic resistance. Commercial iron is far from pure, and almost every sample differs somewhat in its chemical constitution, hence the magnetic conductivity of various irons differs considerably. Experiments have shown that the con- ductivity of iron varies from a little to many thousands of times better than that of air — that is, the magnetic resistance of the iron experimented with has varied to many thousands of times less than that of air. Besides iron, nickel and cobalt are almost the only substances which possess magnetic conductivity, though a few others, such as chromium, cerium, and manganese, possess magnetic power to an exceedingly feeble extent. If, then, we take a given current passing through a given number of conductor-turns, the number of mag- netic loops will depend upon the resistance of the mag- netic circuit, just as the current with a given pressure in the conductive circuit depends upon the resistance of the circuit. B In the conductive circuit we have C = E' In the magnetic circuit we have — No. of loops of force Current x conductor-turns or magnetism Eesistance of magnetic circuit. As the current is measured in amperes — in practice we use the expression ampere-turns — which allows us to write — „ - , Ampere-turns Eesistance of magnetic circuit" This shows that in the magnetic circuit there rules a law similar to that of Ohm in the conductive circuit. In the conductive circuit we have the electromotive force causing pressure or difference of pressure. The pressure determines the current through a given resis- tance, while in the magnetic circuit the ampere-turns determine the magnetism or number of magnetic loops through a given magnetic resistance. If N represents the number of loops of force, E m the total magnetic resistance, and A, the ampere-turns, we get -Km The magnetic pressure due to the ampere-turns = -4ttTC where T = turns, and C = amperes. This brings the formula to •4*-TC N = - E„ The total magnetic resistance, like the total conductive resistance, may be and usually is made up of several separate resistances. When the magnetic resistances are in series the total resistance is the sum of the separate resistances. Thus, if we consider the magnetic resistance of the field-magnets of a dynamo, we get, first, the magnetic resistance of the core and yoke of the field-magnets; secondly, the magnetic resistance of the air spaces within the armature and between the armature and the field-magnet poles ; and, thirdly, the magnetic resistance of the armature. Thus, if E m = total magnetic resistance and E a ; E A ; E F the magnetic resistances of the air spaces, the armature and the field- magnets respectively E m = E a + E A + Ep or the formula can be written N=- •4ttTC E a + E + Ep Leakage. — The magnetic field of a conductor may be deemed to arise from leakage from every part of the conductor surface. A perfect insulator would stop this leakage. Every unit area of surface may then be looked upon as the formation of a branch or shunt circuit, and the total resistance of any conductor is the joint resistance of the conductor itself and these shunt circuits. In the magnetic circuit there is similar need of a magnetic insulator or screen. It may be heterodox, but it is nevertheless true that the best conductor is in one sense the best insulator, and the best magnetic conductor is also the best magnetic insulator — that is, if we wish to screen a particular object from the influence of a magnetic field we do so by surrounding the object with a mass of iron. The loss by leakage is simply a question of resistance. If there is a shunt circuit at all, both the conductive (current) effect and the magnetic (loops of force) effect divide inversely as the resistance. In most magnetic circuits there will be leakage, and it should be the aim in practice to reduce leakage to a minimum by making the leakage circuits of very great resistance compared with the direct circuit. Effect of Heat on Magnets. — If a permanent steel magnet is heated it gradually loses its magnetism, till when at a bright red it seems to lose it altogether. Nickel also loses its magnetic properties when heated, while cobalt does not. If a piece of iron is rapidly magnetised and demagnetised it becomes hot, as if the magnetisation caused internal friction. Thus it may be said that heating an iron or steel magnet increases its resistance. We have already seen that heating the conductor of a conductive circuit increases its resist- ance, so that this property seems common to both the conductive and the magnetic circuits. Interactions of Fields. — The interactions between the magnetic fields of conductors have been described. Fig. 35. The interactions between the fields of magnets can be considered in the same way, and then the interactions 26 PRACTICAL ELECTRICAL ENGINEERING. between the fields of conductors and the fields of mag- nets. Let N S, Fig. 35, represent a magnet. The direction of action of the loop of force is from N to S ; and if iron filings are put .into the field they will form a polarised chain from N to S. The circuit is through air, and has a certain resistance. If now we bring another bar of magnetic material, such as iron, into the vicinity of the field, as in Fig. 36, the resistance of N, i) it Fig. 36. the magnetic circuit will be lessened, if the circuit passes as N to S v N x , S. In fact, we make a path of less resistance through the iron, and immediately the loops follow the law, and go through the circuits inversely as their resistance. All the loops will not pass through S x N x , only the number agreeing with the law enunciated. The remainder still go through the shunt circuit presented by the air path. We have previously agreed to the convention that the pole of a magnet, where the loops leave, is the N pole, and where they enter it is the S pole. The loops enter at 8 V owing to the initial directive action of N, and leave at Nj ; therefore, as S x N x now possesses all the properties of a magnet, we say it has been magnetised by the influence of N S. In electrical language, any con- ductor, magnet, or magnetic substance acted upon by the field of any other conductor or magnet, is said to be acted upon by induction. The action is said to be inductive action. Thus the bar S x N x is said to be magnetised by induction. A magnet pole acting upon a magnetic substance induces in the latter a pole of opposite polarity to itself. A north pole induces a south, and a south pole induces a north. V- ----- A s, y- ^ •, Fig. 37. Let N S, Nj S 1; Fig. 37, represent two bar magnets of about equal strength. Bring them into proximity so that their fields interact. Bach magnet is sur- rounded by its chains of polarised particles, and the attempt to bring the magnets together means the attempt to put the two fields into the same space. If each field corld be indicated by iron filings it would be attempting to put two lots of filings into the same space, which of course is a physical impossibility. If we agree upon the convention that two loops of force cannot occupy the same space no wore than can two chains of iron, the whole matter becomes clear. There is a resistance of one field to the introduction of the other. The term repulsion has been given to this resistance, and two similar poles are said to repel each other. This repulsion, then, is of the same nature as the resistance offered to matter being put into the same place as other matter. However near the poles may be, there is no action between magnets except when their fields interact. In many cases, however, it assists calculation to consider this resistance as due to a repulsive force. If the fields of two such magnets are made to interact, the strength of each magnet is weakened, as may easily be shown by the explanations given. If one magnet is considerably more powerful than the other, then the polar chains of the weaker one are reversed by the stronger, and the weaker magnet is magnetised in the opposite direction to what it was orginally, the pair then exhibiting similar phenomena to the pair in Fig. 38. s, N, it )) ti\ Flu. 38. Let Nj S 1; N S, Fig. 38, be two magnets of about the same strength brought into proximity so that their fields interact, but with opposite poles towards each other. The action of the pair is to merge the two circuits into one, the one magnetic circuit having a less resistance than either of the two separate. The tendency of all magnetic loops is to make themselves as short as possible, so the tendency of the circuit is now to shorten itself, and this can only be done by the bars getting closer together. Let Aj, Fig. 39, represent a magnet with its chain of polarisation as shown, and B x a similar magnet. If the opposite poles are brought near, it will be seen that the polarised particles can satisfy each other — that is, be so arranged that the + (shaded) pole of one is in contact with the - (unshaded) pole of the next, when the line of polarisa- — A Fig. 39. tion passes direct from + pole of k x to - pole of B , making A x and B x parts of one magnetic system. The N, rE3--: 0v : s — =" *- ( * Fig. 40. Fig. 41. tendency to shorten the lines tend to bring A and Bj into close contact, or make the system like that in PRACTICAL ELECTRICAL ENGINEERING. 27 Fig. 40, where N S and N 1; Pig. 41, were the original magnets. This tendency gives rise to the phenomena of attraction, whence, in short, the laws have been promulgated — 1. That unlike poles attract. 2. That like poles repel. Both these properties are of great service in practice. We have now to briefly consider the interaction of conductors and of magnet fields. If a conductor is 'brought into a magnetic field, a number of the magnetic loops pass around the con- ductor. It has been stated that the magnetic loops of a conductor are caused by the current; the reverse action also takes place, and magnetic loops passed around a conductor induce a current in that conductor. Further, just as the number of loops is proportioned to the current, so the current is proportioned to the number of loops. If a number of magnetic loops encircle a conductor, a temporary current is set up in the conductor in a certain direction ; if tbe number of encircling loops be diminished an equivalent current is set up, in direction the reverse to the original current. If the whole number of loops be taken away, the reverse current is equal to but opposite in direction to the original current. If the number of loops is added to, the current set up is in the same direction as the original current. A continuous current can only be obtained by continuously varying the number of loops passed around the conductor. A continuous current always in one direction could be obtained if the number of loops passed round the conductor could be con- tinuously increased. It is customary to speak of the current or the pressure that regulates the current as due to the number of lines or loops cut per second by the conductor, and one volt pressure is obtained in a con- ductor when the conductor cuts 100,000,000 loops of force per second. The usual method of obtaining a current is to bring a conductor into as strong a field as possible, then to take it out again. This action gives first a current in one direction, then an equal current, but in the opposite direction. Apparatus, however, is used so that these reversed currents may, if required, appear at the point where they are to be utilised, in the same direction. conductor, the action of the field will be either to augment or to decrease the current according to the direction of the original current. If it is in the same direction as that due to the field, we get increase; if in the opposite, we get decrease. Lastly, we have the action of a conductor field upon a magnetic substance or upon a magnet. If instead of the open coil, Fig. 31, we make our turns of wire around a piece of iron, Fig. 42, and send a current Fig. 42. through the wire, the iron core is in the magnetic circuit, and becomes a magnet. If the viewer is look- ing at one pole of the magnet, and the current in the surrounding coil is in the same direction as the hands of a watch travel, he is looking at the south pole. The direction of the magnetic loops is in at S, out at N, the current in the coil being in the direction shown by the arrows. The resistance of the magnetic circuit is lessened by bending the coil till the two poles are near each other, as in Fig. 43. If a core of steel is Fig. 43. used instead of a core of iron, the steel may be made into a permanent magnet, whereas the iron (and the more completely so the softer it is), when the current is stopped, loses its magnetic properties, though even with the softest iron a little magnetism always remains — termed residual magnetism. There is one phenomena connected with field inter- actions of great use in practical work. It is the action of a small magnet in the magnetic field of a conductor. To understand this action, it must be remembered that if a magnet and a conductor are parallel to each other their fields will be at right angles. Suppose D, Fig. 44, - - -S-_. Fig. 31. Fig. 44. The action of a magnetic field upon a conductor is to represents a magnet with polarised loops as shown, alter the electrical pressure of the conductor, and so If these polarised loops are brought within the obtain a current. If a current already exists in the influence of another polarising force, the latter will try 28 PRACTICAL ELECTRICAL ENGINEERING. to polarise in its own direction. If the new polarising force be at right angles to the original, the action of the force will be to polarise the particles in a direction at right angles to their original direction. This is what happens with a small magnet in a conductor field, so that if N S, Fig. 45, is brought into the field of C, the n 5 ^ 1---------==* ---^ /At 1* Fip. 60. This apparatus is called a condenser, and is frequently made of sheets of tinfoil, separated by sheets of thin paper coated with paraffin wax. If the conductors are separated by air, we have an air condenser. If A is the surface area of one of the sets of conductors in 32 PRACTICAL ELECTRICAL ENGINEERING. square inches, and d the distance in inches between them — that is, the length of the dielectric — then the capacity in farads is F = - 10 12 x 4-452 x d' Condensers are usually made of so many millionths of a farad, or micro-farads, capacity, and the above formula becomes in micro-farads (M.F.). A. ^•^ = 10 6 x 4-452 x a" If the measurements are in square centimetres and centimetres, these formulas become respectively A F '10 13 x 1-131 x d and < MJ? -> = 1(F x 1-131 x d - If, instead of air, a dielectric of greater specific in- ductive capacity be used, then these formulae must be multiplied by the " specific inductive capacity " to give the capacity of the condensers. Thus, if paraffin wax is used, this having a specific inductive capacity of about 2, the formula A F = becomes F = 2 10 12 x 4-452 x d A 10 12 x 4-452 x d Prof. Ayrton gives the following table of specific in- ductive capacities : Specific Inductive Capacity. Substance. Specific Inductive Capacity. Authority. Vacuum, air at about O'OOl millimetre pressure Vacuum, air at about 5 milli- Hydrogen at about 760 milli- Air at about 760 millimetres' Carbonic Dioxide at about 760 defiant Gas at about 760 milli- metres' pressure Sulphur Dioxide at about 760 Paraffin Wax, Milky J0-94 about. / 0-9985 \ 0-99941 / 0-9997 \ 0-9998 }• / 1-000356 1 1-0008 j 1-00037 j 1-0037 rl-92 1-96 1 1-977 U-32 2-47 2-34 2-94 2-55 (2-56 J 2-76 13-15 I 2-88 to 3-21 13-84 2-95 to 3-73 4-2 5 6-57 6-85 7-4 10-1 Ayrton. Ayrton. Boltzmann. Boltzmann. Ayrton. Taken as the standard Boltzmann. Ayrton. Boltzmann. Ayrton. Schiller. Wiillner. Gibson and Barclay. Boltzmann. Schiller. Schiller. Schiller. Boltzmann. Wiillner. Schiller. Boltzmann. Wiillner. Boltzmann. Wiillner. „ Light „ „ Dense „ ,, Double extra dense Vj. Hopkinson. Leyden Jar. — Condenser. — The original form of the condenser was that known as the Leyden jar so named after the town of Leyden, where it was accidentally dis- covered by Muschenbroeck and Cunius in 1746. The Leyden jar is usually a glass jar coated inside and out- side to about three-fourths or rather more of its height A Fig. 61. with tinfoil. Fig. 61 shows a sheet of glass, A B, coated on both sides with tinfoil, A A, while Fig. 62 shows the coated glass in the form of a jar, A B form- ing the external and internal coatings of tinfoil. The conductor from B can be connected to one terminal of source through the knob and portion outside the jar. The charged condenser contains a store of electrical energy F xE 2 = — q. 7 foot-pounds. Some writers have suggested the storing up of electrical energy by means of huge condensers, like gas is stored up in gasometers. Perhaps a little consideration of the matter would show that the idea is not feasible, for it can be shown that one-half the energy expended in charging the condenser will be lost when the charge is obtained from a source, whether battery or dynamo, with the electrical pressure, or potential, con- stant. If the pressure of the charging source could be continuously in- creased in proportion to the decrease of pressure from the condenser in Fio. 62. discharging, we should get minimum loss. Besides loss, the space required for the condensers would be very large. Suppose, for example, a source of E volts be used to charge a condenser of F farads, then, as above, the store of energy FxE 2 = 2-7 foot -P oun cls = -37 F E 3 foot-pounds. Let Q = charge of condenser in coulombs, Q = FE. The total work done by the source = -7375 QE foot-pounds. • = -7375 FE 2 foot-pounds. Hence loss = (-7375 - -37) F E 2 foot-pounds, or one-half the energy expended. We have thus briefly indicated the salient features which have to be applied in practice concerning the three circuits. Each special portion of the book will expand into greater detail the features to be applied in the specific application under discussion, PRACTICAL ELECTRICAL ENGINEERING. ~3 I 1 PRACTICAL ELECTRICAL ENGINEERING. K 25 H.P. RECKENZAFN MOTOR — J-SIZE. PRACTICAL ELECTRICAL ENGINEERING. 33 CHAPTER V. ELECTB0-GEAPH1CS. *T is essential to the electrical engineer that he should be able to rightly interpret the graphic representation of physical phenomena, as it is for the mechanical engineer to interpret the diagram giYen by a steam-engine. A little curve speaks clearly and plainly to the mechanical engineer, telling him at a glance almost as much as could be written in several pages, and en- abling hundreds to read and to understand what is taking place, although if the information was put before them in words and figures it would remain incomprehensible. The use of graphic methods in elec- trical engineering is increasing, and the introduction of these methods, more particularly to phenomena con- nected with dynamos and motors, has largely led to the astounding increase of our knowledge about such apparatus in a short time. It may be said that Dr. J. HopMnson, F.B.S., in his papers before the Institution of Mechanical Engineers, in April, 1879, and April, 1880, first effectively used the system as an instrument of electrical research, and the remarks of Mr. B. E. B. Crompton during the discussion of the second paper conclusively show how soon its value was acknow- ledged in practice. Mr. Crompton said, "If Dr. Hopkinson's diagram was correct, as no doubt it was, the problem was solved which had perplexed him for a long time — namely, to find out the point at which to regulate the lamps in order to get stability of light." A full and complete knowledge of graphical methods requires an extended knowledge of mathematics, but very much may be done by men who have little or no mathematical skill. A man who can properly use a pair of compasses and a scale of lengths will frequently be able to solve problems of a certain class, for all practical purposes, as satisfactorily as the more accomplished mathematician. In many cases a plotted curve speaks more plainly and tells more to the un- trained mathematician than the equation to that curve, be it simple or be it complex. Within certain limits a curve can be interpreted by everyone. It must not for a moment be supposed that the non-mathematician can ever attain to the position of the mathematician either in accuracy or extent of interpretation. The former can do much, but the much is very limited compared with that of the latter. As has been stated, the sym- bolisation and the solution of problems arising in the mechanical arts by means of lines and curves — that is, by graphical methods — is very extensive, so that the application of the system to electrical problems was perfectly natural. Although Dr. Hopkinson may be taken as introducing the system to the student so far as dynamos and that class of electrical apparatus is concerned, it will be found that the sys.em has long been extensively used in discussing problems connected with cable work. It is only necessary to consult the writings of Latimer Clark, F. C. Webb, H. E. Kempe, and others who have written on submarine cables and their testing to see this. We imagine that the great value of the system is because it pertains to the concrete rather than to the abstract. Although the title of this chapter is Electro-Graphics, it is intended to indicate certain directions wherein books on special branches of mathematics should be consulted, rather than to enlarge upon the subject. It is impossible to understand the references made by writers on dynamos without an elementary know- ledge of trigonometrical ratios. Take the case of the induced electromotive force in a one-coil armature, which is " proportional to the sine of the angle through which the coil has turned." Simple as this statement is to the initiated, it is incomprehensible to the uninitiated except it be accompanied by a graphic representation of a " curve of sines." Let us examine this simple statement — In Fig 63, let A B be a straight line. Upon A B place another straight line, AD, equal to AB in length, the end A of A D resting exactly upon the end A of A B. Eotate A D around A, taking up the position shown at AD. From D drop a perpendicular line onto A B, cut- ting A B at C. The rotation of A D has caused the opening, or angle BAD, between the two lines, A B, A D. No matter how long or how short A B, A D, the lines A B, AD, A C, C D, etc., all have a constant pro- portion to each other as long as the angle BAD remains unaltered. If, however, A D be rotated further, say, to A D 1; the proportion of these lines to one another has altered. This will easily be seen, for C D becomes C x D lf a much Missing Page Missing Page 36 PRACTICAL ELECTRICAL ENGINEERING. But the forces may neither act together nor exactly- opposite, but at any angle. Any elementary book on statics will show that the resultant of any two such forces acting at a point may be represented in magnitude and in direction by the diagonal of the parallelogram, of which the lines representing the two forces form adjacent sides. Let A B, A C, Fig. 69, represent forces of 41b. and 31b. respectively acting in the directions A B, A C. The resultant is found by completing the parallelogram A B C D, by drawing through C the line C D parallel to A B, and through B the line B D parallel to A C. Fig. 69. Join A D. Then A D represents the resultant of the force A C, A D in direction and in magnitude — that is, the same effect would be obtained if A C and A B were replaced by a force represented in direction and in magnitude by A D. If A B, A C act at right angles to each other, and be drawn to scale, A B = 4 units, and A C = 3 units, then A D will on the same scale measure 5 units. For the angle A B D being a right angle, AB 2 + BD 2 = AD 2 4 2 + 3 2 = AD 2 V25 = 5= VAD 2 = AD. The resultant of two forces acting at any other angle than a right angle may be similarly represented, though in many cases the calculation is not so simple. Take as an example : Two forces represented by 121b. and 151b. acting upon a point at an angle of 60 deg., required to find the magnitude and direction of the resultant. 1st. Graphical solution, Fig. 70. Fig. 70. Draw AB = 15 units of any convenient scale. Make the angle B A C = 60 deg. Make A C = 12 units of same scale as A B. Through C draw CB parallel to AB, and through B draw B E parallel to A C. Join A E. Then AE is the resultant of AB, AC, and if measured off on the same scale as was used in drawing A B, A C will be found to be 23 2-5 parts of that scale. The angle B A E will be found to measure very nearly 26° 20'. The resultant force then is23 2-51b. 2nd. Calculation : AE 2 = AB 2 + BE 2 - 2 AB, BE, cos. 120 deg. = AB 2 + BE 2 + 2AB, BE, cos. 60 deg. = 15 2 + 12 8 + 2 x 15 x 12 x -5. = 549. A E = V549 = 23-43. An answer which differs from the preceding one only by "03, or T £ „. If more than two forces act upon a point, their resultant may be found by first finding the resultant of two of the forces, then of two more, then the resultant of these resultants, and so on. Moment of Forces, Couples, Torque. — Forces may not act at the same point on a body, Fig. 71. Fig. 71. Let the two forces P and Q, represented in magni- tude and direction respectively by A B, C D, act respec- tively at the points A and B on a body. The resultant of these forces can be found. Also the point at which it acts, graphically thus— Join A C. Produce D C, B A to meet at the point E. Along E C take ED 1= 'cD and along E A take E B = A B. Complete the parallelo- gram E B y B D x . Join E R. Produce E E, cutting A C in F and make FE 1 = E E. Then F E x represents the resultant of A B t C B, and A B x C D may be replaced by the single force F Ej acting at F. From F draw F M, PM, perpendicular to the direction of the forces AB, CD respectively. It is found that the force P represented by A B x F M = the force Q represented by C D x F M., or shortly P x F M = Q x F U v l } ' These products are termed the moments of the forces. If the body acted upon be reduced to a rioid line \ C A C is called a lever, and the point F its fulcrum. If PRACTICAL ELECTRICAL ENGINEERING. 37 the force P alone were to act on the body at the point A, or, say, on the lever, it would evidently twist the lever about the fulcrum, and Q, acting alone at C, would twist the lever about the fulcrum in the opposite direc- tion. When two equal and opposite parallel forces act at different points of a rigid body in the same plane, their effect cannot be obtained by a single or resultant force, and their tendency will be to twist the body in the direction of the plane in which they act. Thus P, Fig. 72, acting on A in the direction A P, and P acting on B in the direction B P, will twist the body round in the direction B A P or A B P. *P Pia. 72. The term Couple is applied to such a system of forces. The product of one of the forces and the arm of the couple is called the moment of that couple. Thus P x AB = moment of the couple represented in Fig. 72. This applied to a magnet gives the magnetic force at the N pole or at the S pole x the length of the axis of the magnet as the moment of the magnet. This moment is a measure of the tendency of the couple to twist the body on which it acts, and it is customary to indicate a couple by its moment. A couple tending to twist a body in the same direc- tion as the hands of a watch is termed a positive couple ; if in the opposite direction, a negative couple. The term " torque " is generally used by electrical engineers instead of "moment of couple," "statical- moment," or "turning moment." The produet of two quantities ean be represented by an area. This kind of graphic representation is principally due to Prof. Silvanus Thompson. An example, taken from his well-known book, will show the excellence and the simplicity of his work. It relates to the efficiency c / / Fia. 73. of motors. Let AB, Fig. 73, represent the electro- motive force, E, of the electric supply. On A B con- struct the square ABCD. Draw the diagonal BD. From B along B A measure B F, representing on the same scale the counter electromotive force of the motor. Through F draw FGH parallel to B C, and through G draw KGL parallel to AB or D C. The actual electro- motive force producing a current is the difference be- tween the electromotive force of the supply and the counter electromotive force of the motor. Let the latter = e. The difference is E - e, which may be represented by A F, K G, D H, K D, G H, or L C. The electric energy put into the motor per second is C 2 E = E -e E C ; and as C = —^ — , where B = total resistance in FA the circuit, C is represented in the diagram by -=5-7 forFA = AB-BF = E-e. The energy expressed fv. u •«. E (E-e) thus may be written ^ The work converted by the motor is g(E-e) but B is constant, so that these values may be written respectively E (E - e) and e (E - e) . Now the product E (E - e) is represented by the rectangle A F H D, for A D = A B representing E ; and A F represents E — e. While the product e (E - e) is represented by the rectangle G L C H, for G L = F B represents e, and GH = GK=AF represents E - e. Fig. 74. These areas, then, are proportional to the work ex- pended and recovered, and when shaded, as in Fig. 74, exhibit very clearly these proportions. It will be seen that the construction of such diagrams is very simple, but when carefully constructed can be made to give considerable information to those who might be unable to understand analytic treatment. The Use of Co-Ordinates. The third kind of graphic representations to which we shall briefly allude are those in which it is usual to define the position of a line by referring to its distance from two other lines generally at right angles to one another in the plane of the paper. The branch of mathematics that treats this subject fully is termed co- ordinate geometry. As an instrument of research the co-ordinate theory is unequalled for power and facility. Assume that lines, whether straight or curved, are made up of a series of points. It will be best to con- sider first the position of a point in a plane, then to consider series of points or lines. 38 PRACTICAL ELECTRICAL ENGINEERING. Draw two lines at right angles X X x> Y Y l5 Fig. the distance of the point P from the axis of Y, is 75. nothing; in other words, that the point lies somewhere on OY. Similarly, y = tells us that the point lies M Fig. 75. These are called the co-ordinate axes, or, briefly, co- ordinates. Usually only one quadrant is required, XOY. The point is said to be the origin of the co-ordinates, lines measured along X are named the abscissae, and along Y the ordinates, while X and Y together are called the co-ordinates, XOXj and Y Yj are the co-ordinate axes, here rectangular, but not necessarily so. The position of any point P in the same plane as the co-ordinate axes is fixed if we know its distance from the co-ordinates. A further conven- tion is that all ordinates above XOX x are reckoned + , all below — , while all abscissae to the right hand of Y Yj are reckoned + , all to the left hand - . If, then, the point P is in the first quadrant, and its abscissa, the line P N, drawn through P parallel to X, and its ordinate, P M, drawn through P parallel to Y, both ordinate and abscissa are positive. If the point P were in the second quadrant the ordinate would be + and the abscissa— ; in the third quadrant both would be — , and in the fourth the ordinate would be - and the abscissa + . Thus the position of P can be rigidly defined. It is usual to describe the abscissa by the letter x and the ordinate by y, so that taking P as in the diagram PN = OM=a;; PM = ON=2/. The point whose co-ordinates are x and y is simply denoted by (a;, y) . When a point is given, and its co- ordinates are consequently known, the known quantities are generally represented by a,b, etc. Thus, if x = a and y = b, to find the point we measure off M = a divisions of the scale in which a is given, and N = b divisions of the same scale, then drawing MP parallel to OY and NP parallel to OX. The •intersection of the lines denotes the position of the point. The following numerical examples give points in each quadrant (Figs. 76, 77, 78, and 79) : 1. x = 3 y = 4 2. x = - 3 y = 4 3. X = - 3 y = - 4 4. X = 3 y = - 4 This representation of the position of a point in a figure drawn to scale is called plotting or constructing the point. We often, however, know something about points, but not enough to determine them. In this case the point can take any one of a series of positions, and yet its co-ordinates satisfy the conditions imposed upon them. Thus let x = 0. This tells us simply that p 2 1 i ' x Y, Fig. 77. Y, Fig. 78. X! ■i — r 4- Y! Fig. 79. somewhere on X. If x = a, it means that the point P is distant a unit from Y, and that it is somewhere in a line drawn parallel to Y, distant a units from it. PRACTICAL ELECTRICAL ENGINEERING. 39 Again, if x = y, we see that the co-ordinates of P are always equal, and of the same sign. The point to satisfy these conditions is anywhere on the line AB, which bisects the angle XOY, Fig. 80, and no point not on this line can fulfil them. If the point lies on the part of the line in the angle XOY, its co-ordinates are equal and positive ; if on the part in the angle X x Y lf they are equal and negative. Fig. 80. This series of positions which a point can occupy while its co-ordinates satisfy a given equation, is called the locus of that equation. The word curve is used here to indicate any geometric locus, whether a curve, a straight line, or an isolated point. Consider a little further Fig. 80. Each point in A B is equally distant from O X and O Y u a property which (remem- bering the distinction between positive and negative directions) no other point in the plane possesses. Now, the distances of a point from Y and X are the co-ordinates x and y of that point, and, therefore, the equation x = y expresses algebraically the distinctive property of points on A B, or, as we may say, of the line A B. This equation, therefore, is called the equa- tion o/AB. Hence we define the equation of a curve as : The equation of a curve is the expression in an equation of the relation which exists between the co- ordinates of every point of that curve, and of no other points. This equation expresses some law which governs the changes of the co-ordinates of P, and controls the part of P in the plane: hence a curve that is drawn at random is not the locus of any equation, for, to repeat, the locus of the equation must be a curve governed by some law. We have then two cases : I. A curve governed by some law, which curve has its corresponding equation. II. A curve not controlled by any law, which curve has no corresponding equation. When the curve is the locus of an equation, if the equation is given, we can construct or plot the curve by determining the position of a number of points in the curve, and joining these points, or we can experi- mentally determine a number of points, and thus plot the curve, and, if any, obtain the corresponding equation. Let us plot the curve whose equation is x - y + 2 = 0. If we choose any arbitrary value for x, we can find a value for y, which, together with the chosen value of x, will satisfy the equation. These values — viz., the arbitrarily chosen one and the one found — are therefore the co-ordinates of one point of the locus of the equa- tion. A second chosen value for x enables us to find another value of y, and these are the co-ordinates of another point of the locus of the equation, and so on. If we choose x = 1, then y = 3, in order that x - y + 2 = 0, therefore (1, 3) is a point of the required locus. Again, if x = 2, then y = 4, and (2, 4) is a point of the required locus. Similarly (4, 6), (8, 10), (0,2), (-1, 1), (-2, 0), (-3,-1), (-5,-3), (—8,-6), are points of the locus. Plotting these points, we see, Fig. 81, they all lie in a straight line, and from this we infer that the equa- tion x — y + 2 = represents a straight line, which cuts O Y two units above O, and O X two units to the left of O. It saves a good deal of time and trouble if ruled paper, especially prepared for this purpose, is used for plotting work. Fig. 81. Let us plot the curve whose equation is y 2 = ix. In this equation if x = y = * = i V = ± 1 * = | J=t s / 2=+ 1-41 x = I y = ± 2 x = 2 y = ± 2 Ji = + 2-82 x = 3 y = ± 2 s'3 = + 3-46 x = 4 y = + 4 3 = 5 y = ± 2 Jb = + 4-48 x = 6 y = ± 2 JQ = ± 4-90 and so on. If we choose a negative value for x, we obtain an imaginary value for y, which leads to the conclusion that x has no negative value — that is, that there are no points on this locus with negative abscissae, no points, to the left of O Y. Again, each abscissa has 40 PRACTICAL ELECTRICAL ENGINEERING. two ordinates, each of which satisfies the equation, from which we infer that from every point above X there is a point symmetrically situated below X. Further, it is evident that as x increases so also y increases. There can he no limit, therefore, to the extent of the curve to the right of Y. Fig. 82 shows this curve. Fig. 82. We have seen that straight lines can he used to represent quantities — that if a line lin. long represents 1 bushel of corn a line 10in. long will represent 10 bushels of corn ; so if a line 1 unit (any unit on any selected scale) represent 1 ohm resistance, then a line n units will represent n ohms resistance ; or if 1 unit represents 1 volt, or 1 ampere, n units will represent n volts or n amperes. Thus, lengths upon the co-ordi- nates are made to represent ohms, volts, amperes, revolutions of armature, ampere-turns, resulting mag- netism, or whatever is required for the investigation in hand. The consideration of a few simple examples will enable the reader to see how useful this kind of repre- sentation can be made. Let X, Fig. 83, represent Fig. 83. resistance, and Y electrical pressure or electromotive force. Let the end, X, of the resistance, X, be con- nected to earth, so that at the point X we get zero pressure. Join Y X. In X take any point, A, and through A draw A B parallel to Y ; then A B will represent the electrical pressure at the point A. It can be shown that Y B bears the same proportion to B X as A does to X ; so that if we know the fall of electrical pressure between Y B we know the resistance A, if we know that of X. Suppose Y = 50 volts and X = 500 ohms. By drawing through B the line B C, parallel to O X, on to O Y, and measuring Y C, we find Y C is 2-5ths of O Y, and therefore represents a loss of 20 volts ; O A therefore represents 2-5ths of 500 ohms, or 200 ohms. The resistance represented by A X = 300 ohms, and the pressure at A = 30 volts. Similar measurements might be made at any other point in O X or O Y. Suppose we desire to show the relation between armature speed and electrical pressure. Let OX, Fig. 84, represent the revolutions per minute, and O Y the pressure. The curve shows clearly the relation 2o8 zoo. us s to\/' /'• o- / . , . — . — Ll_ __. 1 — 500 (OOO -A- o Fig. 84. between speed and pressure. Theoretically, the speed- pressure curve should be a straight line provided the field through which the armature rotates is constant, but the curve shows that this is not quite so, and it be- comes important to interpret this difference between theory and practice. In this case the difference is caused because as the armature current becomes stronger its interactions with the field are different, and currents of different strengths act unequally on the intensity of the field. Perhaps the curve which is 200 10 15 CURRENT Fig. 85. called the characteristic curve possesses the most importance to the student of dynamos. Let the ma- chine under consideration be a series-wound machine, run at constant speed with a load varying from the largest to the smallest that the machine will carry without injury. Measure for each resistance the difference of pressure or potential at the terminals, and the current. Let the currents be represented along O X, and the pressures along O Y. The intersection of PRACTICAL ELECTRICAL ENGINEERING. C ) H 3 PRACTICAL ELECTRICAL ENGINEERING. M 86 B.P. REC^ENZAUN MOTOR — ^-SIZB. PRACTICAL ELECTRICAL ENGINEERING. 41 the horizontal and vertical lines which represent the current and the pressure give a series of points, which when joined give the curve called the characteristic of the machine. In Fig. 85, let A B C represent such a curve, and the interpretation of its peculiarities is the object of the construction. The curve shows that when the currents are small the pressure increases rapidly, and as this part of the curve is almost or quite a straight line, the pressure and current increase in the same proportions. When the current has increased to a certain value in the diagram indicated at or about the point A, the pressure increases less rapidly, and soon reaches its maximum limit, past which it will probably slightly decrease. Now the practical value of having such a curve as this depends upon the ability to inter- pret. The complete interpretation can only be under- stood after a course of study of the dynamo, but sufficient can perhaps be said here to indicate the enormous value of such curves, and to induce the student to closely examine all that may be said about them. The curve given is that known as the external characteristic of a series dynamo. Tt has already been mentioned that the electrical pressure of the machine increases pretty uniformly according to the number of revolutions. Here we have assumed the revolutions to be constant. Part of the pressure generated is used to overcome the resistance of the armature itself, tbe remaining part — viz., the difference of pressure or the difference of potential at the terminals of the dynamo — is that available for use in the external circuit. The characteristic curve can take into account the total pressure, or, that available in the external circuit only. From the curve given we should infer, putting other considerations aside, that this machine would not be run to the best advantage if run for pressure or cur- rent less than those indicated by point A; neither should it be run much, if any, beyond point B, as that is the maximum point for pressure. Further, for value of currents between A and C, the machine gives nearly constant pressure for different loads. Of course, the nearer the curve A C is to a straight line the more con- stant the pressure. If, therefore, it is desired to con- struct a machine to give a constant pressure, it is necessary to have one that gives a characteristic with AC as nearly a straight line as possible. How comes there to be such a sharp bend in the curve at A ? Before answering this question let us see how the total characteristic is obtained. Assume, though of course in an actual case the resistance would be measured, the resistance of the armature to be '5 ohm. To drive 5 amperes through '5 ohm requires 2"5 volts. „ 10 „ „ "5 „ „ 5-0 „ „ 20 „ „ -5 „ „ 10-0 „ From O, Fig. 86, draw the line OI at an angle with O X, whose tangent = | — that is, _numeri cal value of volts = in thig case 2J> QJ , 5 numerical value of amperes 5 10 The ordinates of this line represent the pres- sure or electromotive force or volts lost in the armature. Add the ordinates of O I to the corres- ponding ordinates of OABC, and we get a series of points which, when connected, give the curve O T. Then the length of ordinates from O X to O T give the total voltage induced, or the curve O T may be called the total characteristic. In practice account must be taken of the rise in temperature causing an increased resistance in the armature, so that the real loss in volts is greater than is depicted in this diagram. 200 C 5 TO" 15 CURRE NT Fig. 86. To return to the question, How comes the bend in the curve at A? It has been stated that a current through a coil around a core of soft iron evokes mag- netic lines or loops of force. We have seen, p. 23, that , T , ,., ampere-turns Number of loops = — £ ; :-, resistance oi magnetic circuit that is, if the resistance of the magnetic circuit remained constant, the number of loops would vary directly as the ampere-turns, but the resistance is not constant. It increases with the magnetisation, and after a time the sending of additional current through the coil does not increase the number of loops ot force through the iron core. When the magnetism of the iron core does not respond to the increase of current, the iron is said to be saturated. In a series-wound machine the magnetic field, in which the armature revolves, increases rapidly in strength till the iron of the field-magnets is saturated. The portion of the curve OA shows the condition while the core is not saturated. An increase of the current in the series coils after A is reached — that is, when the iron is saturated — has little effect in increas- ing the magnetism, and therefore the pressure. Just as we have drawn the characteristic between pressure and current, in the same way characteristics 42 PRACTICAL ELECTRICAL ENGINEERING. may be drawn between the external resistance and the pressure, or between resistance and current, or between the speed and current, or between the speed and pres- sure. In general, however, characteristics involving changes in speed are less useful, though often very in- structive, than the other characteristics, for most engi- neers consider the question of speed in its relation to the mechanical, rather than the electrical, properties of the machine. The student cannot make himself too familiar with these curves, and should take every possible opportunity of plotting them for himself, and compare the curves taken from one machine with those taken from other similar machines. The characteristics must be drawn or reduced to the same scale before being compared. A characteristic curve can be obtained for any two varying quantities which depend upon each other, and for only two. current. Putting in a very large resistance and gradu- ally decreasing it, we get more and more current with the pressure falling. The first part of the curve E AB C O is almost a straight line, and during this part of the curve the fall of pressure is proportional to the current as the resistance decreases. At A the pressure commences to fall more rapidly, and at B still more rapidly, till at C the maximum current O Cj is reached. If we decrease the resistance past C continuously till the machine is short-circuited, the pressure and the current both fall till, when short-circuited, both are at zero. The curve shows graphically what is known tc all after a moment's thought, that maximum pressure is when the machine is run on open circuit— that is, when all the current goes to excite the field-magnets, and no current to the external or working circuit; that when no current goes into the shunt circuit, there is no field, and consequently no pressure and no current. This happens when the machine 50 100 ISO CURRENT Fig. 87, c, CURRENT Fig. 88. Of course the curves obtained from a series machine are altogether different from those obtained from a shunt or a compound machine. To obtain similar diagrams to those above given in a series machine, the armature speed must be kept constant. First, with terminals open, there is no current in the external cir- cuit, therefore none in the field-magnet coils, therefore no magnetisation and no magnetic field. Connecting the terminals by a large resistance, a small current is obtained ; reducing this resistance, we get a larger and a larger current, and a stronger and stronger magnetic field, till the poini of saturation is reached. With a shunt machine, on the contrary, when the terminals are open, the whole current goes through the shunt coils, the field-magnets are excited to their highest point, and we get maximum pressure. The general characteristic for current and pressure of a shunt machine for different resistances is shown in Fig. 87. Let X represent current, and Y pressure. Starting with open resistance between the terminals, the machine gives its maximum pressure E and no is short-circuited. The curve shows there is a maximum current = G lt and if the armature will stand this maximum current no alteration of the external circuit will injure the machine. In practice, however, no one runs a shunt machine between C and — it would be very uneconomical. The best machines would be limited to a part of EAB. If any part of EAB was perfectly straight, then the current might be varied at will within the limits of that straight part without' alteration of pressure. The inclination of E A B is due to the resistance of the armature, some part of the pressure being used to overcome this resist- ance. If the armature had no resistance a portion of the curve, say E A, would be horizontal, and then we could have current varying, as mentioned before, with constant pressure. But this part of the subject will be fully treated hereafter. It will be sufficient to say here that the difficulty indicated was avoided or neutralised by the introduction of compound winding, or of the compound dynamo. The characteristic of the com- pound machine should be a combination of the charac- PRACTICAL ELECTRICAL ENGINEERING. 43 teristios — the resultant characteristic, we might call it, of the series and shunt machines. In the characteristic of the series machine the pressure rises in a regular manner, in the characteristic of the shunt machine it falls in a regular manner — hence, by a proper combination of the two the action may be to keep the pressure constant. In other words, we have only to design the windings of the shunt and series coils so that the action due to the series coils in increasing the magnetism of the field-magnets shall be just equal to the action of the shunt coil in diminishing that magnetisation. The resultant action will give con- stant pressure, or potential, within certain limits. We can show what we mean by a diagram, Fig. 88. Let B represent the rise of pressure due to the series coils and E A the fall of pressure due to the shunt coils. If B rises in the exact proportion as E A falls, the pressure will be represented by the straight horizontal line E Aj, and up to that limit the current can vary without variation of pressure. It can be shown that a compound machine should only be used in such parts of E Aj B as are nearly straight lines ; also that the bend of the curve E Aj at A T is due principally to satura- tion. Thus we learn that a compound machine should be run below the saturation point. Sufficient has now been said to prove our contention that the whole sub- ject of electro-graphics is of the utmost importance, and although the reader may start without much mathematical skill, there is no reason why, with care- ful attention, he should not be able to plot and interpret diagrams to such an extent as to be of very great service to him in practical work. CHAPTER VI. &s* THE CENTEAL STATION. HE very name central station indicates its importance. Here the electrical engineer's work is collected, and here most of his troubles begin. The electrical energy which has to be distributed over a large or a small area must be generated in large quantities,' and at a convenient point, in order to make its com- mercial production possible. This means the collection of large masses of machinery upon that spot, and the provision for their due maintenance and work. Position, Initial Cost, and Cost of Maintenance. In most cases the cost of maintenance, which, for the moment, may be taken not merely to imply the keeping of the machinery in repair and in working order, but to include the cost of the fuel, water, and other materials required in the daily work, is of far greater importance than initial cost. In choosing a site, therefore, for a central station, it is necessary to consider the position in regard to the cost of obtaining the requisite daily supplies. Thus one site may cost a thousand pounds more than another, yet by utilising the dearer site a saving of a hundred pounds a year on cartage may be effected. It will be better to pay the higher sum once than to pay the higher cartage, which affects the working expenses as long as the station runs. Another consideration of great importance in the selection of a site is the room for extension. Dur- ing the discussion of a recent paper on central stations, a speaker remarked, " I think I speak advisedly when I say that almost every central station man through- out the country has, upon finding his station too small, enlarged it to meet the requirements of all time, got it quite completed, and found it was still too small." Again, the position selected will depend largely upon the system adopted, whether the system be the generation of high pressure or the generation of low pressure. It will be seen, then, that the selection of a site is not so simple a proceeding as it may some- times seem. It is not the seeking of a vacant plot of ground in a populous part. A vacant plot in the very midst of a population anxious to obtain light and power may not be so economical as a plot at some distance, or on one side of the area of distribution. The selec- tion of a site for a large central station is, however, more of a financial problem of a complex character than a purely engineering problem. The Building. The style of building will depend upon the part of the world where it is erected, and the available building materials in the district. It is not our intention to enter into any discussion as to the value of brick, stone, iron, or wood, or thickness or height of walls, but, like Franklin, being fully imbued with the idea that the foundation is the most important part of the building, a subsequent chapter is devoted to a brief survey of the factors that enter into the making of a good foundation. As steam will probably constitute the principal power for driving dynamos, and as the best steam engines will be constant sources of worry and trouble if their foundations go amiss, although the engines themselves may be excellent in every sense of the word, the wise engineer will pay the most careful attention to all that concerns his foundations. Then, again, comes into consideration the system employed and the insulation of the dynamos. Surely too little attention has been 44 PRACTICAL ELECTRICAL ENGINEERING. paid to the use of insulating material in foundations, vicinity of residential houses, has to be considered, as vioration, and especially when the station is in the has noise, and the transmission of both noise and PRACTICAL ELECTRICAL ENGINEERING. 45 S I -d a W vibration depends largely upon unsuitability of the foundations, the suitability or Of course the walls and roof must be erected with due consideration of the duties they have to fulfil, 46 PRACTICAL ELECTRICAL ENGINEERING. ffio. 91,— Mentmore. — Section through Engine Room. Fi are more readily denuded than the synclinals, like letter V. hence the latter remain while the higher intervening anticlinals are washed away, leaving valleys occupying the sites of the pre- existing hills, and escarpments of trough-like beds underneath the present ridge. "Water levels will rise in them to the top of the exposed outcrop or escarp- ment of the impervious strata, and escape in perennial or intermittent springs, according to the extent and capacity of the underground reservoir formed by the impervious bed. It is preferable to divert springs and water channels than to dam them out from founda- N PRACTICAL ELECTRICAL ENGINEERING. PRACTICAL ELECTRICAL ENGINEERING. WET* Practical electrical ENc-iNEERiNG. 49 tions. Damming out of springs or surcharging waters from underground basements and deep cellars and areas requires very carefully executed puddled walls and bottom without any breaks, or walls and basement or cellar floors should have an impervious coat of good hydraulic cement or asphalte, etc. Hence the same geological knowledge that is required to obtain water supply by easiest means is also available for devising the readiest expedients for discovering its presence or dis- persing it. In the reverse geological conditions, an impervious surface sheds rain and surface water to, and received by, lower pervious surface beds . When pervious beds are sandwiched between impervious beds, they are in a condition to act as a syphon in conveying under- ground waters to considerable distances underneath valleys and undulating ground when it is required in connection with the excavation of foundation trenches, cellars, or deep areas, etc., to pump the water from water-logged ground in the neighbourhood of existing buildings. It is unsafe in most cases to use a steam pump to keep the water low to permit of work of con- tinued excavation, or of construction of concrete, stone or brick masonry, etc., as the sudden withdrawal of a large quantity of water may deprive neighbouring foundations of its supporting property, and thereby cause injurious settlements of these buildings. From a failure to acquire some or all of such pre- liminary information, a sound and capable substratum has been frequently known to be rendered insecure by blindly cutting the excavations, trenches, etc., too deep into a stratum already sufficiently limited in thickness. Characteristics of Sites as regards Soils, Boeks, ete. Differences in the character of the soils of the sub- jacent strata in foundations produce corresponding differences in the amount of resulting settlements of the future building, and, hence, if they vary in different parts of the site instead of being of homogeneous com- position, and of equal thickness and compactness throughout, which is rare in extensive and occasionally so even in moderate sized sites, proper expedients must be adapted to improve its bearing power in those parts which are the more compressible, and thus ensure equal stability throughout, or by a corresponding enlarge- ment of footing areas, or by deepening the trenches to reach a more solidified condition in the underlying layers when such is to be found, by drainage of sur- charging waters, by spreading layers of sand, gravel, broken stone, concrete, etc., of sufficient thickness, by ramming, pinning, or grouting in the case of coarse, loose gravel substrata. The earths met with may have characteristics which render them of commercial value in certain localities, or they may be of present utility in connection with the building, or, on the other hand, they may have qualities to be guarded against in building operations, or such as may render a site for certain purposes extremely un- desirable. Eock seldom covers uniformly the entire area of a foundation site. Sand, gravel, clay, silt, mud, etc., may occupy the remainder ; the rock may ledge or berme up at one side or end of a site, or even under one side of some of the walls only. The surface of the rock may have large cavities, sand or potholes, or the strata may be inclined, upturned, inverted, dislo- cated, or may have large deep fissures filled with loose parting bands or beds of sand, gravel, and clay, which the superincumbent weight of soil, or the presence of water, or the action of the weather, may displace in the course of time. In the occurrence of successive beds, or layers of soils, the larger stones, or particles of matter, are usually found in the lowermost positions in the series ; thus the successive beds of boulders, gravel, sand, silt, mud usually occur in the order named when enumerated upwards. The beds are thus formed by the action of water, or sometimes by that of wind, bat in the latter case are less regular. In the former mode there is a considerable approach to parallelism amongst the suc- cessive layers, but with less exactness than occurs in the cleavage planes of sedimentary deposits in most cases, when they are said to be " conformable." Strata deposited by water contain fossil remains of animals and plants embedded in them while they were soft. Metamorphism by heat, chemical action, or pressure, generally destroys those organic remains, and produces crystalline structure, but it leaves the stratifi- cation undisturbed. Stratum may thin out in places where there has been a previous deposit at a higher level. As a rule, the lowest strata are the oldest, except when they have been tilted over, inverted, etc., in limited areas by great natural convulsive agencies. In situations where large cavities, fissures, ravines, in rock sites, etc , occur, sound hard-setting concrete should be freely used in a manner to ensure permanency and avoid future subsidences when the full weight of structure is imposed upon it. All kinds of rock, or, indeed, the same kind of rock in different situations in a quarry or districts, are not equally permanent. When the laminae or beds lie obliquely to each other, as when produced by the action of tidal currents, it is called " false bedding "; or when the strata are " un- conformable," i.e., the lower strata have been bodily upturned or overturned, and succeeding strata are deposited upon the upturned edges, with each of the successive strata overlapping the one beneath, whereby special conditions endangering instability may prevail. When there occur large cavities in the surface of rocks it is difficult to fill it up as solidly as the rock itself, so as to proceed with the masonry work, etc., without waiting until it is set perfectly hard. In favourable conditions arching can be usefully resorted to ; but all such preparatory work should be done as far in advance as possible to ensure the least subsidence. The most recent and superficial strata deposits, which consist of sands, gravels, clays, boulder clay, silt, mud, etc., which generally overlie the igneous and stratified rocks, are composed of rock materials more or less ground up, weathered, and decomposed. It maybe either alluvial, as produced by the action of existing or recent waters, wind, rain, and weather, or may be detritus, or northern 50 PRACTICAL ELECTRICAL ENGINEERING. glacial drift, to which the name diluvium was formerly applied on the assumption that it was produced by the historic deluge, but is now referred to subsequent agencies of the glacial period, when the northern hemi- sphere, down to between the 40th and 50th parallels, was covered with ice, or to the action of extraordinary currents of water, or to submarine earthquakes, etc. The drift is usually composed of mixtures of abraided rocks, boulder clay, earth, stones, boulders, etc., brought from the north by ice drifts, and sands, marls, loams, gravels, etc., which-have been more recently deposited by overflowing water. The former occupy the more ex- tended districts. These drift deposits usually cover the older solid rock formations which occur in alternating rock layers, various in kind, thickness, and extent, but always in regular if not in constant sequence. These layers are rarely horizontal, but incline or dip with various slopes, and may strike in the same or in different cardinal directions, according to the character of the disturbing agencies by which they have been affected by upheaval of old sea, lake, valley, etc., beds, and which may have been subsequently partly eroded by floods or the depression of pre-existing mountains. By such agency the (1) primary and lower strata in the natural order of formation of igneous or unstratified rocks, such as granite, traps (varieties of dolerite or basalt, etc.), have been brought to the surface. Bocks are classified according to the nature of the prevailing mineral constituent, as siliceous (flinty), argillaceous (clay), calcareous (carbonate of lime). They are com- posed chiefly of quartz (silica and oxygen), felspar, which is of several family varieties (potassium, which may be replaced by sodium, or by calcium, aluminium, silicon, and oxygen), and mica, a glittering substance, composed of the same elements, commonly called clay and flint, with magnesia and oxide of iron, but of different ratios of combination, with the addition of iron and magnesium. Granite proper has the minerals dis- posed in granular irregular aggregation. Granites are in varieties of grey and red ; that in which the minerals are aggregated in more or less parallel layers, and which is stratified, as gneiss. In some varieties of granites, as found in Aberdeen, etc., called syenite (from the islaDd Syene in Egypt), hornblende replaces the mica. Hornblende is a dark crystalline substance composed of flint, alumina, magnesia, and black oxide of iron. Syenite does not split well. When granite contains large distinct crystals of felspar, it is the porphyritic variety. When quartz is disposed in parallel lines it is graphic granite. Schists are composed of finer mineral grains disposed in a laminated arrangement, indicating, a tranquil sedimentary deposit, parallel to the lines of stratification, as in slates, flagstones, etc., or may be foliated, as in the crystalline variety, whereby the alternating layers of different minerals of which gneiss and other metamorphic schists are composed. The sedimentary or stratified rocks are composed of the fragments of pre-existing rock formations, either in the form of gravel, sand, clay, etc., or these materials consolidated. The more complex the com- position of the components of minerals or of rocks, the more readily do they yield to chemical destruction ; the more a compound is acid the less is its chemical stability. Water and meteoric influences are the great agents of destruction. Minerals containing fluorine undergo decomposition. All rocks when taken from a considerable depth in the quarry are highly charged with water, called by masons " quarry sap," and are soft, called " green," and easily worked. As the water evaporates, a hard crust is formed on the surface, which resists the chisel — but preserves the surface of the stone. Gravel consists of fragments of rocks, in many instances mainly consisting oi quartz, which were first in large boulder masses, then pebbles smoothly rounded by the action of water. Pebbles in accumulations form shingle of sea and river shores and shoals. Pebbles, round or angular, which are usually larger, intermixed with flints, sand, clay, loam, etc., form the gravel of old sea, lake, or river-raised beds, is a very desirable substratum when sufficiently compact and of adequate thickness. When it occurs overlying softer strata, it occurs in several varieties and situations, in high or low levels, valley, terrace, or plateau, and belongs principally to recent and glacial formations. The high- level gravels are generally coarser, and contain fewer subordinate beds of sand or clay than those on lower levels, which also consist of beds alternating more commonly with beds of sand and clay, and sometimes containing veins or lenticular beds of clay. Loose coarse gravel may sometimes be solidified in a pretty thick top layer by grouting. Sand is loose aggregates or grains of quartz (silica), often with minute plates of mica and green grains of silicate of iron, frequently slightly coloured with iron and manganese peroxides. Sand is of several varieties, according to the predominance of clay (" argillaceous "), quartz ("siliceous"), lime ("calcareous"), magnetic iron sand, coral sand, and other varieties. The grains may be fine, gritty, coarse, angular, smooth, and rounded, as in quicksand lying in water, which is so mobile as to afford no stability, and hence its presence must be carefully sought out. In some districts a leaden-coloured silt or soapstone slime, a kind of marly substance, which absorbs a large amount of water, is found in quicksands. It is mostly found in the vicinity of lakes, rivers, and seas, and in valleys and marshes. Previous to attempting to excavate quicksand, the water must be pumped away from it. When sand is in compact beds and not overlying a softer stratum, and not liable to the action of moving water, and prevented from spreading, it generally makes a good foundation. Its presence may often be unsuspected in narrow valleys, which may in some places be filled up with a rain or weather wash from the adjacent hills, composed of their sand, clay, etc., so that both the valley and these hills appear to be of the same order and arrange- ment of strata, with a continuous substratum of the same rock, the resemblance being so close as to be mis- leading, even though trial pits have been sunk, but PRACTICAL ELECTRICAL ENGINEERING. 51 notwithstanding these points of resemblance the wash may overlie a treacherous bed of quicksand, or, perhaps, peat, silt, etc. In extensive alluvial flat areas ancient river sites may exist, parts of which, in some instances, have been covered over to any .depth up to even 100ft., with probably only a comparatively shallow compact crust overlying a deep bed of soft silt. Clays and shale, mud, ooze, etc., are of so numerous a description, each varying in composition and charac- teristics — very widely varies from slate or shale to soft oozing mud, but none possessing perfect compactness, and all more or less alterable in elasticity and fluidity by air, moisture, of which it is very retentive, etc. — that it is regarded as the most treacherous and troublesome of all strata for a foundation. The London blue clay is no exception. It and other clays expand with such enormous force as to crack and crush large scantling timbers and the struts used in shoring up the sides of excavations. If a compact dry bed of clay be covered with concrete, and be sufficiently below the surface, it may make a safe foundation. Silicate of alumina is the basis of all clays. They usually contain oxide or sulphide of iron, or some carbonaceous matter which imparts a dark bluish-grey colour. Some clays are calcareous, and contain septaria, masses of impure car- bonate of lime, and sulphate of lime (selenite), as in the London clay, Reading or mottled clay, and Oxford clay. The pure clay is the China clay, and is derived from decomposed granites and other felspar bearing rocks, but generally clays are largely admixtures with various impurities. It is fuller's earth with an excess of silica. Loam, with a certain proportion of fine sand, as brick earths. Shale is clay and marl hardened and laminated ; if mica is present it is micaceous, carbon- aceous if carbonaceous or bituminous matter present. Marl is clay that contains a considerable proportion of lime ; if it is hardened, indurated, it is marl rock, which decomposes on exposure to the weather. The varied colouring of clay is due to iron in various states of oxidisation, and to organic matter — the latter impart- ing colours varying from light grey to black. The iron imparts red, yellow, brown, and purple. Fireclay con- tains an excess of silica. Beds of blue marl, though tough and hard, do not afford a good foundation stratum. When the excavation, either for cellars or footing trenches, is made in compact soil, short rough boards, called " poling boards," are laid vertically against the excavated sides at intervals on the opposite sides, and kept in place by cross struts. When the ground is loose, the poling boards, 2ft. to 3ft. long, are placed close together, and kept in place by stout horizontal planks called " wales," which are kept apart by square timber struts of scantling suited to the width of the cutting. This operation is repeated lower down as the excavation proceeds. If it be a cellar, the sides must be sustained by raking shores footed upon the excavated bottom. In very loose unstable soils, as sloppy clays, dry sand, etc., long poling boards are placed hori- zontally, and strutted. As the excavation gains depth, short vertical wales can be laid across several of the horizontal poling boards, and thus release some of the struts to be used lower down. All excavations for footing trenches should be 6in. wider on each side than the figured width of the footing base, and should be made perfectly level in one plane, or, if on rising ground, in as long benches or steps as the gradient will admit of. It is advisable to make the step, or rising face of the bench, in the lower one-third point of a bay under voids, to avoid any sliding of the face of the soil terrace by the pressure of the solid pier footing if placed too near the edge of the bench. Trenches for drains to be 1ft. wider than the diameter of the pipes. Deep trenches should be 2|-ft. to 3ft. wide, and 4ft. wide if over 9ft. deep. Underfooting. — The trenches are sometimes filled to a depth of 3ft. or 4ft. or more, with layers of broken stone, gravel, sand, and concrete, well rammed in con- venient layers. The soil may thereby be greatly com- pacted, and the ultimate subsidence of the building greatly reduced. Where concrete is used it should be made of good hard-setting lime or hydraulic cement, so that it may become and act as a monolithic structure, as otherwise it will not spread the pressure of the foot- ing base over a larger area as intended. Increase in Bulk of Excavated Material. Earth and clay (before subsequent subsidence) about i more. Sand and gravel, or earth and clay, after subsidence i Chalk Eock 'depends on the -size and ruling shape of the~pieces, and the conse- quent proportion of voids to solids which they make in the heap . . i Loose soils compress into less space than occupied in their natural deposition. Thus clayey earth occupies about one-tenth part less volume in embankment than before digging, gravelly earth one-twelfth less. Eock in large pieces about five-twelfths more. Eock in small pieces about three-fifths more. Light sound earth occupies about the same space. Estimating. — Cost depends upon the nature and stiff- ness of soil and depth of the excavation, for each throw up or staging of 6ft., when the stuff is not carted or derricked out. In loose ground a man can throw up about 10 cubic yards per day of 10 working hours. In stiff clay or firm gravel about 6 yards. In hard ground, where picking is required, 4 yards. Three men will remove 30 yards of earth to a distance of 20 yards in a day. Excavating is measured and priced by the cubic yard. Carting is charged by the single or double load — the single load of sand, earth, rubbish = 1 cubic yard. When the footing courses are laid and the foundation wall well forward, the mortar joints properly set and the work dry, the filling in should be done by careful ramming of the earth in the trench round the footings. Foundation Drainage. — Should the conditions require water to be carried away from the footings, either drain 52 PRACTICAL ELECTRICAL ENGINEERING. tiles or broken stone, covered with slate or with small slabs, should be laid outside the footings for this purpose before the refilling is proceeded with. Protection from Surface Water. — When the ground is levelled up against the walls it should slope down from the wall to shed off the surface water, and prevent its penetrating to the foundation walls, or other needful precautions should be adopted for the purpose. Stone has about three times the capacity of conducting moisture that brick has. Wall plaster is about one-fifth less than brick, wood is one-fourth that of plaster. Design of Footing Courses. As the enduring safety of a building depends upon the adequate apportionment of the footing base, it necessarily demands very careful attention in design and execution. The area of the base of the foundation footing should be proportional to the bearing capacity of the strata upon which the ultimate loads are to be imposed. In this connection there are three important considerations which are essential in all foundations : (1) The area of the base of the foundations should be so extended as to impose only a safe unit of pressure of the loaded structure upon the subsoil suitable to its bearing capacity. (2) That the centre of the footing area should coin- cide with the centre axis of the loaded pier wall, i.e., the foundation area should support its load centrally, whether on the continuous or on the isolated principle. (3) That the upper surface should be made truly horizontal, in one plane where possible, and where rising or hilly ground occurs, the number and extent of the planes, or benches, should be regulated by the amount of inclination. It is advisable to make the face of the step, or rising of the bench, in the lower one- third of a bay, i.e., underneath the voids, so as not to endanger any sliding of the face of the soil at the change of level, by the pressure of the solid pier footing if placed too near to the edge of the raised bench If the difference in level of these benches be considerable it may be necessary, in compressible soils, to allow additional extension of the footing base to correspond with the added weight of the extra depth of founda- tion walls, etc. In all benched, or stepped, founda- tions, the walling and footing courses should be of thick stones, and the joints should be very closely laid in hard-setting mortar or cement, to ensure as far as possible that the entire extent of the structure shall subside equally. Similar precautions should bo observed when one portion of a building is higher than other adjoining parts. Also when only a portion of the site is covered by so id rock, for it seldom occurs that rock, or equally solid portions extends all over the entire building arel of a site and hence some portions of the structure require to be supported upon, it may be, loose gravel clay or other material of a very different character Ind bearing capacity. The surface of the rock if £ Tay be weather-worn, exposing more or less sloping smooth surfaces on which it would be unsafe to build without resort to some effectual method to prevent sliding or canting of any portion of the structure. In such cases it is usual to chisel out steps, checks or channels, etc., to hold dowels, keys, etc., as there are many circum- stances in which blasting operations would hot be permissible. In some rocks there occur sand, or pot holes, or pockets, which may so occur as to be utilised for this purpose. In the softer rocks the surfaces may be loose and disintegrated, all of which should be care- fully removed. Large mass boulders may occur in the way of the footings, and if not judiciously treated may incur possibilities of unequal settlement, it may require to be considered as a part rock foundation. Irregu- larities occurring in firm ground should be levelled up with concrete. The Principles of Footing Courses, Continuous v. Isolated, The fenestrated bays of buildings, by which void is placed over void and solid over solid, naturally resolves the wall into imposts and spandrels. The portions of the solid wall intervening between the bays act as piers. Yet, in violation of this very evident principle of design of foundation, many architects and builders give to this spandrel or bay portion of the wall the same width of footing base as to the pier portion, though, in the ma- jority of instances, it does not support the one-twentieth part of the weight of the loaded wall per foot run in comparison with that sustained by the intervening piers. The part of foundation underneath the bay or spandrel supports merely that lowest part of wall which lies immediately underneath the lowest void or window opening ; all the remaining part of the wall above and vertically between the voids which forms so many spandrels is imposed upon the piers, one-half upon the pier on each side of the void. The frequent result of this violation is to be seen all over London as well as in the provinces in disfiguring cracks, broken walls, sills, spandrels, window arches, lintels, stone storey courses, or other horizontal stone bands, mouldings, corners, widely opened stone joints, etc., and in many cases where it does not appear its salvation is due rather to the extra strength given to the masonry, or to the in- compressibility of the substrata, concrete, hoop iron bond, etc., rather than to design upon the proper principle. The footing base of ordinary foundations are of the same continuous width throughout for the main walls of the building, but the footings of fenestrated walls designed on the isolated principle would have, for voids in vertical tiers and equidistant horizontally, indents in the plan of the footing base nearly equal to the width of and immediately underneath the spandrel bays, upon both the inside and the outside of the wall. The fact of the weight of the spandrels being transferred to the imposts of the intervening pier walls requires that the footing base underneath the impost should extend sufficiently in the shape of a " return " under the sides of the bays to equalise the insistent pressure upon the subsoil. PRACTICAL ELECTRICAL ENGINEERING. 53 Off-Sets of Masonry Footings. The area of the foundation having been determined and its centre having been located with reference to the axis of the load, the next step is to determine how much narrower each footing course may be than the one next below it. The projecting part of the footing resists as a beam fixed at one end and loaded uniformly. The load is the pressure on the earth or on the course next below'. The off-set of such a course depends upon the amount of the pressure, the transverse strength of the material, and the thickness of the course. To deduce a formula for the relation between these quantities, let P = the pressure, in tons per square foot, at the bottom of the footing course under considera- tion ; K = the modulus of rupture of the material, in pounds per square inch ; p = the greatest possible projection of the footing course, in inches ; t = the thickness of the footing course, in inches. The part of the footing course that projects beyond the one above it, is a cantilever beam uniformly loaded. From the principles of the resistance of materials, we know that the upward pressure of the earth against the part that projects multiplied by one-half of the length of the projection is equal to the continued product of one-sixth of the modulus of rupture of the material, the breadth of the footing course, and the square of the thickness. Expressing this relation in the above nomenclature and reducing, we get the formula p = t\/ E 41-6 P' or, with sufficient accuracy, p = it 4 E Hence the projection available with any given thick- ness, or the thickness required for any given projection, may easily be computed by the latter equation. Notice that, with the off-set given by the above formula, the stone would be on the point of breaking. The margin to be allowed for safety will depend upon the care used in computing the loads, in selecting the materials for the footing courses, and in bedding and placing them. If all the loads have been allowed for at their probable maximum value, and if the material is to be reasonably uniform in quality and laid with care, then a comparatively small margin for safety is sufficient ; but if all the loads have not been carefully computed, and if the job is to be done by an unknown contractor, and neither the material nor the work is to be carefully inspected, then a large margin is necessary. As a general rule, it is better to assume, for each par- ticular case, a factor of safety in accordance with the attendant conditions of the problem than blindly to use the result deduced by the application of some arbitrarily assumed factor. The following table is given for the convenience of those who may wish to use 10 as a factor of safety : Safe Off-Set for Masonry Footing Courses, in Terms of the Thickness of the Course, using 10 as a Factor of Safety. Kind of Stone. P., in lbs. per square inch. Off -set for a Pressure, in tons per square foot, on the Bottom of ihe Course, of 0-6 1-0 2-0 1,800 1,500 1,200 5,400 1,500 800 150 2-9 2-7 26 5-0 2-7 1-9 0-8 21 1-9 1-8 3 6 1-9 1-4 06 1-5 1-3 Slate 1-3 2-5 Best Hard Brick 1-3 0-8 [ 1 Portland") 1A ■■ Concrete^ 2 sand \ W ?1 7 (3 pebbles j old 0-4 To illustrate the method of using the preceding table, assume that it is desired to determine the off-set for a limestone footing course when the pressure on the bed of the foundation is 1 ton per square foot, using 10 as a factor of safety. In the table, opposite limestone, in next to the last column, we find the quantity 1*9. This shows that, under the conditions stated, the set-off may be l - 9 times the thickness of the course. If it is desired to use any other factor of safety, it is only necessary to substitute for E, in the preceding formula, the desired fractional part of that quantity as given in the second column of the above table. For example, assume that it is necessary to use limestone in the foundation, and that it is required to draw in the footing courses as rapidly as possible. Assume also that the pressure P on the base of the foundation is 2 tons per square foot. If the limestone is of the best, and if it is laid with great care, it will be sufficient to use 4 as a factor of safety. Under these conditions the equation gives P = *«. >A?-h>A 1500 2 2-3 t. That is, the projection may be 2 - 3 times the thickness of the course. Strictly, the above method is correct only when the footing is composed wholly of stones whose thickness is equal to the thickness of the course, and which pro- ject less than half their length, and are also well bedded. The values in the table agree very well with the practice of the principal architects and engineers for hammer-dressed stones laid in good cement mortar. The preceding results will be applicable to built footing courses only when the pressure above the course is less than the safe strength of the mortar. The proper projection for rubble masonry lies some- where between the values given for stone and those given for concrete. If the rubble consists of large stones well bedded in good, strong mortar, then the values for this class of masonry will be but little less than those given in the table. If the rubble consists of small, irregular stones with Portland cement, the projection should not much exceed 54 PRACTICAL ELECTRICAL ENGINEERING. that given for concrete. If the rubble is laid in lime mortar, the projection of the footing course should not be more than half that allowed when cement mortar is used. Notice that drawing in the footing courses decreases the area under pressure, and consequently increases the pressure per unit of area ; hence the successive pro- jections should decrease from the bottom towards the top. Foundations for Steam Engine Beds, ete. Foundations for beds of steam engines and other stationary motors, and for alternating and revolving or percussing heavy machinery, tall chimney shafts, towers, etc., should in all cases be laid quite indepen- dently of all walls of buildings, and be in no wise attached thereto. Elastie Foundations for Engines or Machines. Such foundations require complete isolation of con- structions, with the object in view of deadening shocks, avoiding transfer of vibrations, and of lessening the incessant noise which often constitute a legal nuisance, involving litigation for its abatement. This problem has had many solutions offered, but none entirely satisfactory and generally applicable. Neither rigid foundations nor the interposition of elastic bodies has succeeded, though this latter direction promises well. The holding-down bolts of the engine or machinery bed transmit vibrations to the parts bolted to them. A recent experiment at an electrical station by M. Juppont has proved the value of judicious methods of introducing elastic bodies. It consisted of placing in a rectangular excavation of suitable depth two sheets of plate iron having a series of discs of caoutchouc between them, causing isolation, placed upon a platform laid upon the bottom, and having a platform rivetted to the top plate to prevent deformation. Upon this upper platform the foundation proper was erected, having a clear trench all round it, with provision for bolts and space for cleaning, etc. The mass of the foundation need not be of masonry, and may with advantage in certain cases be replaced by a caisson filled with sand. The steam and exhaust pipes were wound in a spiral at their top part to give elastic accommodation without forcing the joints. The amplitude of oscillation was eight millimetres, but no vibration was communicated outside of the trench. Suspended Foundations for Machines. A sugar refinery in Philadelphia, U.S.A., has several steam engines distributed all over the building, and upon different storeys, some being upon the second and third floors. Some of these engines were bolted to iron girders, or heavy beams, and some of them ran smoothly and silently, while others of them produced vibration and disturbing "rattle." To correct this " rattle," as an experiment, the mass of the engine foundations was suspended from the bottom of the engine, whereby, in consequence of the inertia of the weight of the mass suspended, the vibrations and " rattle " were absorbed. Strength and Stability. Strength and stability of masonry begin with the foundations, and hence it is essential to give early attention to the actual conditions of the mode upon which the stability of masonry structures depend. It is often erroneously treated as a mere question of the simple moment of resistance against overturning, which is thus made to depend upon the assumption that the leverage resistance of the entire actual width of the footing base, out to the extreme edge of the toe, is supposed to be effective, thus treating the footings and wall as an entire, perfectly rigid monolith, like a piece of solid iron. But no masonry wall of ordinary building materials and structure possesses this un- attainable degree of incompressible and tenacious strength, sufficient to support its entire weight and imposed loads, upon only one mere edge of its footing base. Indeed, the generality of walling does not possess any appreciable extent of reliable cohesion, and the measure of its strength is mainly derived from the weight and frictional resistance to displacement, which the blocks of stone, etc., of which it consists, exert upon each other. But, in practice, the mode of overturning involves three general cases. Thus : (1) If we con- sider the case of the overturning of a wall of ordinary construction of brick footing consisting of two bottom courses, and to be tilted, or canted over, experi- mentally by a horizontal force, as wind pressure, whereby the centre of gravity of all its weight is vertically over the extreme outside edge of the footing base, thereby depressing it into a yielding soft subsoil — in order to preserve stability in such a case, the resul- tant of the weight acting vertically, and the wind pressure acting horizontally, multiplied by their respec- tive leverages, are adjusted so as to pass within the middle half width of the footing base, i.e., a full quarter of the width inside of the toe. (2) If the subjacent soil or bed be of solid rock, and the walls were similarly canted over (a) , the edge of the toe would be crushed backwards until the area of support would be enlarged equivalent to the crushing resistance of the brick, assuming them to act as a monolith, or (6) a vertical section of the toe would be ruptured by shearing at some critical inside point, or (c) by the cross rupture of the bricks and by simultaneous opening of the corresponding back joints of the underside of the base. (3) If the footings remain rigid as well as the subjacent foundation bed, then overturning takes place by the opening at a critical point in the height of vertical section of a horizontal joint on the windward side of the wall, which is thus said to be in tension. In view of these actual modes of operation of the active forces and of the building materials in the act of overturning, and the application of the corresponding principles to determine the stability of walls, there are two obvious provisions which the design of walling should contemplate. 1st. It is evident that for a high masonry structure it should be designed ior a convenient safe limit of crushing pressure upon the materials, instead of for a PRACTICAL ELECTRICAL ENGINEERING. 55 mere overturning leverage moment — overturning tak- ing place if the deviation of the resultant of the hori- zontal and vertical moments be half the thickness of the wall from its centre on plan. 2nd. When the adhesion of the mortar is not suffi- cient to be considered, the windward joints would be in tension, and have a tendency to open if the resul- tant of the moments of the vertical and horizontal forces acting at any joint in the height deviates from the centre of that joint by only one-sixth of the thick- ness of the wall. This would occur before the leeward edge of the joint would have any tendency to be crushed. Building Materials.— Stone. The position of the occurrence of rock beds in quarries or quarry sites to be opened, suitable for build- ing stone, requires practical skill to discover its precise value. The appearance and qualities of the same kind of stone, and even that from the same quarry, vary as successive beds or layers are reached, the deteriorated and less compact forms lying at the top ; the more dense but " green," i.e., soft and containing moisture called quarry sap, lie towards the bottom, or further from the surface. These latter, however, harden upon exposure to the atmosphere, the moisture coming to the surface in the form of a hard crust, which makes it more expensive to work. The position in a quarry of the best beds or stratum for furnishing stone of a quality and characteristics suitable for exterior building purposes is of importancs to be specified for use in an intended building, other- wise a stone of identical appearance, but possessing inferior weathering characteristics, may be substituted without the possibility of present detection. In quarries of different kinds of stone, and in different localities, the successive beds of the same stone are known by different names. Thus, in a quarry of Portland stone, the best bed of which is one of the most durable of stones, the succes- sion and names of the beds will be somewhat thus in the downward order, until the useful bed, No. 11, forming the upper beds of the oolitic limestone series, is reached about 30ft. below the surface : 1. The vegetable mould, with various debris of rock admixture on the ground surface. 2. Clay and shingle from debris of purbec (fresh- water) limestone, which is only one of a series of lime- stones, clays, shales, and sandstones, of which the purbec beds consist, which is divided into an upper, a middle, with cinder beds, a lower series, with dirt beds. The dirt beds being dark-coloured loam like, which are interstratified with oolitic limestones and sandstones of Portland. 3. Slaty beds of stone. 4. Bacontier, with layers of stone. 5. Aish stone. 6. Soft burr. 7. Dirt bed, with fossil trees. 8. Cap rising. 9. Top cap. 10. Skull cap. 11. Eoach (true), 2ft. or 3ft. thick. A useful weather stone, a conglomerate of fossils cemented together by carbonate of lime ; cavities, large and small, are very numerous in it. It is distinguished by the shell-cast, known as the "Portland screw," which is peculiar to this bed only. 12. Whitbed, 8ft. to 10ft. thick, fine even grained, one of the most durable building stones in England, and is the most valuable of the Portland quarries. It consists of fine oolitic (roe-like) grains durably cemented together with a hard, crystalline material, and inter- spersed occasionally with shelly matter. 13. Curf or kerf, flinty. A bastard roach surmounted by a layer of rubbish. 14. Curf and basebed or bastard roach. 15. Basebed, a substantial stone 5ft. or 6ft. thick. This, with the bastard roach or basebed roach, are very similar in appearance to the true roach and whitbed, but they do not weather well, and therefore are only fitted for inside work, or where only exposed to un- varying conditions in foundations. 16. Flat beds or flinty tiers. The true roach is remarkably tough and strong, weathers well and resists the solvent action of water ; is a very light brown colour. The first eight numbers are excavated with shovel and pick, 9, 10, and 11 require to be blasted, 12 to 16 are quarried by wedges and lever bars. Though Nos. 11, 12, 13, 14, and 15 can hardly be distinguished from each other, even by the most practised eye, and are, as stated above, very different in characteristics, while their chemical composition is almost the same, and consists of (in 100 parts) silica, 1'20 ; carbonate of lime, 95'16 ; carbonate of magnesia, 1'20 ; iron and alumina, 0'50 ; water and loss, 1"94; and a trace of bitumen. The quality of resisting the deteriorating influences of the atmosphere, rain, dampness, alternate wet, dry, sun, frost, etc., is of the utmost importance. The durability depends upon its physical properties and structure as well as upon the chemical composition of its mineral constituents. The nature of the substance which cements the minerals together in the rock mass, to be durable, should be solid and in a half crystalline state. Thus some durable sandstones are rendered so by having a cementing matrix chiefly of silica, but when the matrix contains alumina, the principal ingredient of clay or lime, the sand stone is less durable, and may even be very perishable — the least durable being in an earthy powdery state. The durability is also affected by the nature of the exposure which the position of the stone in the building subjects it to. A "weathering" exposure subjects it to the deteriorating effects of the weather, consisting of alternations of rain, dew, wind, sunshine, frost, etc., with all their attending concomi- tants, as well as the destructive chemical action of the atmospheric gases, acids, etc., especially of those peculiar to large and manufacturing cities, sea coasts, etc. The action of the freezing of the water absorbed into the pores of the stone, car- bonic acid, both the natural and that of artificial production in the air, sulphuric and hydrochloric acids in rain, nitric acid, all act rapidly in effecting de- 56 PRACTICAL ELECTRICAL ENGINEERING. composition either of the mineral constituents, or of its cementing materials, if of carbonate of lime or of magnesia, alumina, etc. The oxygen of the air acts upon the iron salts in the stone. The sulphurous and other waste acid products of factories of different kinds as of bleach works, chemical works, etc., send forth clouds of acid-laden fumes that are quickly destructive of the structure of stone. The crystallisa- tion in the pores of the stone of the sulphates thereby formed produces fracture by expansion, whereby large flakes and surface fragments are loosened. Earn that is absorbed in excess by capillary action on the lower horizontal surfaces or undersides, as in soffits of lintels, arches, cornices, etc., by solvent action and by expansion is destructive. These are the trying positions to give particular attention to when investi- gating the durability of different kinds of stone, whether they be in a building, or strewn about a quarry, stone- yard, etc. Building stone is less destroyed in a dry than in a rainy climate, or on the side of a building exposed to the prevailing rains and sheltered from the sun and from drying winds. Light winds dry out dampness and distribute dust, which by accumulation retains moisture, while high winds force further into the pores any surface dampness, dust, etc., besides, by blowing forcibly about heavy sharp dust particles, producing a wearing action. Sudden variations of cold and heat, by producing alternating contraction and expansion of the different substances of the composition, which may have differing expansion units, are also destructive. Quoins, corner, or arris stones, when exposed to diffe- rent degrees of heat on their different faces, are liable to crack, from the unequal expansion and contraction thereby caused. Exposure to continuous dampness, as in foundations, may subject stone to the action of mineral salts in the local underground waters, where it is employed, and if frost penetrates toit, deterioration is hastened. Frost penetrates damp solid earth deeper than dry porous soils ; it will also follow iron, which acts as a conductor. Physical structure contributes greatly to the dura- bility or otherwise of stone. Thus, chalk and marble have the same chemical composition (pure carbonate of lime), but are of different structures. Marble, especially when polished, will endure much longer than chalk. Hence stones which are crystalline in structure, as marbles, granites, etc., " weather " better than the non- crystalline varieties, as slaty stones, or the granular class, as chalk, limestone, sandstone, etc. Porous stones absorb moisture more largely than close-grained dense stones ; and hence acid-charged dampness, as rain, etc., and the freezing of the moisture in the pores tends to disintegrating and rupturing the structure of the stone. "When both the mineral grains and the uniting sub- stance are alike durable, the rock partakes of their durable characteristics ; but when the mineral grains easily decompose, while the cementing substance remains, the structure becomes porous. If, on the other hand, the cementing material is dissolved, the mineral grains separate. Stones often contain soft patches and inequalities of structure or of chemical composition, which are frequently indicated by blotched or mottled colour, when the one part will wear or weather away faster than the other, leaving the pro- jecting portions exposed to catch accumulations of dust, rain, etc., and hasten decay. Lichens and other like vegetable growths upon the faces of stone tends to deteriorate it, notwithstanding that for sandstones they are sometimes accounted a protection from the mechanical action of the weather. The best stones absorb the least water, and are therefore the less liable to the expansion of being frozen in the pores of the stone, by which it is disin- tegrated. Thus, in 24 hours, trap and basalt will only absorb up to about one-fifth per cent, of their volume. Good granites, half per cent. ; indifferent granites, 1 to 3 per cent. ; the harder sandstones, less than 7 per cent. ; those of a very durable kind, 8 per cent. ; moderately durable sandstones, 10 per cent. ; very bad standstone, 20 per cent, of its volume. Limestones vary from about 8 per cent, upwards ; Portland, very durable, 13 per cent. ; Ancaster and Eoche Abbey, durable, 16 to 17 per cent. A few fresh thin chips of the stone to be tested, immersed for several hours in rain-water, will, when afterwards shaken up, show by its milky or murky appearance to what extent the constituents of the stone are not stable. When the chippings are broken off the stone should be thoroughly damp. A solution of about 1 per cent, of sulphuric and hydro- chloric acids will suffice to indicate the behaviour of a stone subject to a city atmosphere ; or a few drops of acid upon a stone will produce effervescence if carbonate of lime or of magnesia be present in large proportions. But the observation of how similar stone has worn is a test of the greatest value. Hard stone should always be put where exposed to rubbing, as in jambs and sills of doors, pavements, exposed quoins and parts of arrises, plinths, etc., also where they receive dripping water, the running water of rivers, shore waves, etc. Hard stone, however, may be chemically inferior, and may not weather as well as a soft stone. The granites have about three times the hardness, or resistance to abrasion, that the hardest sandstones possess, about 10 times that of marble, and about 80 times that of soft limestone, as the Bath stone used for insides of walling, etc. Tough stone is not liable to splinter and crack, and- is of importance in places where bolted to machinery, especially that which has a percussive action. Strength, stress, is usually denoted by the ability to resist great compressive stress or weight. Although stone in its ordinary position in overlapping courses and crosslapping bond is subject principally and in the normal conditions to equal and uniformly distributed pressure and likewise to equal subsidence, but it is very liable, not only during construction, but after- wards, to be severely affected by unequally distributed or excentric pressures, producing oblique acting or cross stresses, in which its cohesive properties of resis- PRACTICAL ELECTRICAL ENGINEERING. SECTIONAL ELEVATION, PAVEY-PAJCMAN'S ESSEX BOILER, PRACTICAL ELECTRICAL ENGINEERING. SECTION ON LINE ABCD. DAVEY-PAXMAN S ESSEX BOILEK. PRACTICAL ELECTRICAL ENGINEERING. 57 tance, more than its shearing strength, are subject to critical stress, and which is equivalent to tensile action upon the material of the stone, as in unequal settle- ments of different portions of the building or of the wall, or of the facing and backing portions, vibratory or oscillatory motion 'of machinery. In some such cases the outside edges are pinched off in large flakes. The ample dimensions usually given to walls, aud even to piers in ordinary sizes of buildings, will never likely subject the stone to an unsafe pressure simply, as the weakest sandstones which would be admitted to a building will safely bear even 10 tons per square foot of area of horizontal section. It is only in some of the piers or columns of a few mediaeval churches or large Gothic buildings that 10 tons per square foot is ex- ceeded. "When a heavy weight is concentrated upon only a small part of the surface of a block of stone, its full nominal strength is reduced, as when an iron column stands on a stone base, or the end of an iron girder rests upon a bonding stone, and only covers half the block, its effective resistance is only about two- thirds of its nominal strength, and if the column base only occupied one-quarter of the surface of the stone block, its effective resistance would be reduced by one- half. This is very important to bear in mind. For engine bedding a heavy stone is essential, also for retaining walls, or where subject to the action of tide waters. It is important to the durability in the wall of all stone (except the unstratifled and unlaminated varieties) that it should be laid in the wall in the position corres- ponding to that of its original deposit in the rock for- mation in the quarry, whether the layers have been subsequently tilted or inverted or not — i.e., with the direction of its structural natural layers or laminae in a horizontal position — otherwise, if laid perpendicularly, the edges of the layers will be turned upwards, and will the more readily receive and retain dampness between them, whereby the disintegrating acids, frost, etc., will scale off the face laminae, and the stone be thus dis- figured and further exposed to rapid deterioration. Bricks. London bricks are nominally 9in. by 4Jin. by 2£in., but really only about 8Jin. by 4£in. by 2£in. to 2fin. " Eubbers," or " cutters," are made of washed clay, freed from lumps and pebbles, and of a uniform com- position, and only burned sufficiently to admit of cut- ting, carving, rubbing, moulding, to any required design of architectural features. The best kind is burnt to a point just short of vitrification. Inferior kinds are less burnt, or under burnt. Eubbers, how- ever, are not so durable as "purpose-made" bricks, which are moulded to any required shape, and sufficiently burnt. " Facings," for fronts, are the best selected of the clamp or kiln production, combining uniform colour, sufficient burning, perfect in shape, sound and free from pebbles or lumps and flaws of any kind. Bach district and each brickfield has its own quality of production. Common bricks are " unwashed," and frequently of very unfit clay, carelessly treated, unequally burnt, brittle, cracked, and generally unsound, soft, and unfit for house building of any structural importance. They are, however, classed into shippers, the best, next stocks, grizzles, rough stocks, and place bricks. Malms, originally made from the malm clay which in early times was found in the neighbourhood of London, and corresponds to that which is suitable for hop-growing districts. The present so-called malms consist of tempered clay with cream of lime, or about one-sixteenth part of ground chalk in pulp, and breeze (or refuse cinders) incorporated before moulding. The methods and care in the manufacture differ in different brickfields and districts, with corresponding varieties in the qualities and grades of production. Good bricks should be free of cracks, and pebbles of lime, however small, which slake on being wet or in wall and burst. They should also be free of lumps and pebbles of other rock, which cause unequal expansion and contraction, and have a good even shape edge unbroken, with ordinary roughness of bed surface (both upper and lower sides) for adhesion of mortar, show a glassy fractured surface, give a clear sharp ring when struck together. The length should be = 2 breadths + a mortar joint of x^in. to fin., according to the kind of the brick and brickwork, x 2 tin. thick, weigh about 71b. It is well to remember that a £in. thinner brick than 2^in. will require an extra course in every 20 courses, say, in every 4ft. 6in., if laid with a £in. bed-joint. Masonry Walling 1 . Uniformity of construction of walls is necessary to impart the utmost strength, by ensuring uniformity of subsidence during construction, and stability when exposed to the action of excessive heat when the build- ing is on fire. When there is an exterior facing of ashlar, backed internally by rubble or brickwork, there is a diversity of subsidence in proportion to the difference in the number and thickness of the mortarbed joints in the ashlar and in the backing, and when a fire occurs in such a building the walls crack and rend by reason of the difference of the expansion units of the two classes of materials, and endanger the safety of the entire building. Ashlar as usually constructed has never a thorough bonding, but may have a three-quarter bond stone nominally, but which in practice often falls far short of three-quarters of the thickness of the wall, and be merely an angular point of overlap. These bond stones ought to be sufficiently distributed in every few courses, depending on their height, and on the duty of the wall. Facing brick, backed with common " stocks," will not be conformable in height of courses, as it may re- quire, say, eight of the facing bricks to correspond with seven courses of the stocks. Thus, if stocks laid up four courses to the foot high, and that facing brick laid up fin. less in each course — i.e., each course of facings would lay up 2fin., and so on for other differences — it '58 PRACTICAL ELECTRICAL ENGINEERING. would, therefore, only be in such a case at every eighth course that a heading course could be laid with which to cross-bond the facing with the backing. Such a heading course, however, is not laid as in common brickwork, but merely an inside corner is clipped off the face brick, which is usually laid in Flemish bond — i.e., alternate header and stretcher in each course, breaking joint — but the header is false and only a half brick, a corner of the backing brick projects into the clipped space of the facing, like a king closer, which makes a very imperfect bond and a necessarily weak wall. It especially becomes weak in narrow piers, when closers are required in each header course, so as to bring the header to break joint in the centre of each stretcher, a three-quarter bat being required in each stretcher course, whereby the opportunity for bond is proportionately lessened. In Flemish bond the closer and three-quarter bat would both occur in the same course, but break joint in the alternate courses. When the width of the pier suits the working in of a certain number of whole bricks better bonding is secured than if otherwise, when there is more clipping of bricks necessarily resorted to. English bond is composed of all header and all stretchers alternating in the suc- cessive courses, but there are varieties in the methods of laying both the Flemish and English bonds. When the number and thicknesses of the external and internal bed joints is unequal, the backing should be laid in Portland hydraulic cement, or quick-setting blue lias lime mortar, properly gauged with sharp sand, free of loam, dust, or clay. For mills, factories, or where machinery is employed, in order to localise and absorb the vibratory action of driving shafting and of machines distributed through a building on several of its upper floors, deep pilasters or piers should be built with light bonded walls of whole brick between them in the nature of panels. This method is effectual in imparting a longer life to machinery as well as to the building, and minimises the expense of repairs in both. Besides this arrange- ment, it is likewise essential that equally balanced foundations for walls or piers should be constructed in order to preserve the true level of the building in all its parts throughout its extent, so that shafting and connected machinery and power engines may be laid with all probability of retaining an accurate level, without which it is impossible to work smoothly. No outside wall of ordinary rubble should be less than 16 or 18 inches thick. Some slaty districts pro- duce a flag or rag stone, which will quarry in regular layers of only a few inches thick. Walls built of these could be laid up of less width, if not too high— i.e., 14 to 16 times its width without intermediate tie beams, etc. Hollow walls, with a vertical air cavity of 2in., are sometimes built to keep basements and cellars dry ; but, in order to be effective, they should be very care- fully executed, and no mortar allowed to drop between, which in ordinary work, and without a special pre- cautionary device, is practically impossible. As a means of preventing it, iron tubes, wrapped round with hay bands, are sometimes resorted to. These rest on the last bond ties in the cavity, and are moved out before the next row of bond ties is laid. There are several forms of cast-iron wall ties, with claws and turned-up ends and a rising bend to cross the cavity, to prevent damp passing along it by obliging it to ascend, Which gravita- tion will prevent. The cavity must be commenced at the horizontal damp course, and be made continuous round the corners and angles, and brought close up to the reveals of all openings. There should be weep holes provided at bottom of the cavity, to carry off any injected moisture and to afford ventilation. In surcharged sites, underground basements and cellars may require damp-proofing all underneath the floor and all round the walls up to and above the highest water level of the district waterlogged. Hygeian rock asphalte is considered one of the best waterproof- ing materials for underground walls. It is poured in a molten state into a fin. continuous open vertical joint, left in the thickness of the work at every third or fourth course as the wall rises. It sets hard, and strongly combines the inside and outside portions into one compact wall, greatly increasing its strength, and rendering it perfectly waterproof. Masonry Footing Courses. The metropolitan by-laws require at least 6in. thick layer of concrete spread over all building sites, unless of gravel, sand, or natural virgin soil. Foundations of walls of houses to have not less than 9in. thick layer of concrete extending 4in. beyond each side of the footings, unless the site be on a natural bed of gravel, in situ, does not apply to a building to be used as a stable or shed, provided such be not used for public assemblies or entertainments, or as dwelling or sleeping places. Therefore workshops, etc., which may have in confined employment large numbers of persons for 12 hours in the 24, are curiously exempted, what- ever may be the insanitary conditions of the site. When the substratum consists of solid rock, or a thick bed of gravel, dry sand, or gravel and sand, the footings may consist of two courses in each inset. The header course should be above, and the stretcher course laid below, all overlying courses should carefully break joint with the course immediately beneath it. It is usual to make the insets (in the act of laying the bricks) I brick = 2 Jin. When the insets consist of one course in each inset, the lower tier usually consists of a header and a stretcher, but it would be better to have two header courses with a stretcher between them. When the substratum is of compressible soil, large thick sound stone flags, as used in Yorkshire, etc., some- times called " landings," or a thick bed of sound concrete of Portland cement (see under Concrete), should be used to impart a monolithic character under the imposed pressure. But in the absence of such provision the thick- ness of brickwork under the toe of the footing should be increased very much more than is commonly done on compressible subsoils. According to experiments by PRACTICAL ELECTRICAL ENGINEERING. m J. H. Apjohn, B.E., at Akra, Indian Government brick works, Calcutta, four courses of brickwork under the toe of splayed pier footings cracked badly with If ton per square foot of area on a soft alluvial soil, and he recommends that for similar soils to those experi- mented on, in order to sustain a pressure safely of 1 ton per square foot, the thickness at the toe of the footing should be at least 1ft. 6in., or, say, six courses of brick. Any rupture under the toe by shearing, or opening of the back joints, means a lessening of the area of the bearing surface, and a consequent liability to an excessive subsidence of the wall or pier. Bricks should be hard burned, well shaped, whole and sound, laid in strong hydraulic lime, mortar, or Portland cement, with all the joints and vacuities solidly filled. The Staffordshire blue bricks (with rough surface), which are proof against the chemical decomposition of damp soils or ground waters, and are of the utmost strength, should be more used in footings than they are. Failures in footings are always expensive to remedy, and destroy the value of a building ; and therefore strong, sound materials of sufficient section should be employed, and only the best hydraulic lime or cement used. Conerete. What is called the " aggregate " is of broken brick, slag, or stone (to pass through a ljin. to 2Jin. ring); burnt clay, gravel, ballast, breeze (refuse coal cinders), are also used. There should be no adhering dust or mud coating, which prevent the adhesion of the cement. Shingle, or round smooth pebbles, are not so desirable. Sand is requisite to help fill the voids, and is desirable for improving the strength, and is necessary to make it waterproof. It is more economical to have stones in relative quantities broken to different sizes, so that the smaller ones will nearly fill the voids of the larger. The nett voids for different sizes are as follows : Voids in a Cubic Yard. Stone broken to 2£in. gauge = 10 cubic feet. Ditto 2 „ „ = 10| » Ditto 1J „ „ = HJ „ Shingle... ... ... ... = 9 „ Sand (coarse) ... ... ••• = 6 „ Thames ballast (obtained above the bridges with the neces- sary proportion of sand and shingle) ... ■•• ••• = 4J „ When the concrete is required in large thick masses, the centre portion, or core, is often made with large pieces or chunks of stone or old bricks. The proportions of the ingredients in any particular case depend on the composition of the aggregates, without estimating the sand. Thus, for shingle 1 cubic yard would require 4 cubic feet of Portland cement, 8 cubic feet of sand, and 7 or 8 gallons of water, which should always be clean, and not muddy. For ballast, 1 cubic yard, having already 4| cubic feet of sand mixed in it, would require 4 cubic feet of cement, 3 cubic feet of sand, and 8 gallons of water, and so on. Ordinary proportions are 1 part of Portland cement to 6 or 8 parts of gravel, according to the coarseness oi the gravel and the compressibility of the soil under- neath, which, by irregularity, may need a larger factor of safe strength. The materials are mixed in a dry state upon a boarded platform, then tempered with the water, sprinkled over gradually, then the whole turned over three times. It is then laid in the footing trench, lOin. to 12in. deep, in horizontal layers in convenient lengths, boarded or stopped off so that it can be rammed before any setting takes place. The space to be thus filled at a time should correspond with the quantity in the batch made each time — none should be left mixed over night, or even over meal hour. The top and end of each layer should be swept clean, and the exuded skin removed by a pick, etc., as it would prevent adhesion of succeeding layer. To ensure proper adhesion between layers, it may be necessary to give the lower one a thin coating of fresh cement just before applying the over layer. When hydraulic lime is used instead of Portland cement, it should be ground, and not be used as sent from the limekiln. Mortar. Pat limes should not be used, but being cheap and expeditious in slaking tempering, they are preferred by workmen and contractors, notwithstanding their known unfitness for mortar to be used in damp situation as for foundations. In dry positions only a thin outer crust or edge of the joint sets and becomes dry, the interior remaining soft, and meanwhile all the weight of super- structure rests upon these dry outer edges of the joints. In brickwork this same cause produces fracture of head- ing courses, leaving the wall liable to split up and the outer to be detached from the inner face. Moderately hydraulic lime or Portland cement should be used in all ordinary foundations below the damp-proof course, not only for the masonry, but also for the concrete bedding. Por foundation masonry, etc., exposed to water or to water-logged soil, only a strongly hydraulic lime or heavy Portland cement should ever be used, as alone possessing enduring strength. General Safe Bearing Power of Soils, etc. (The factor of safety being 3 to 4) Pock, the hardest in thick layers or strata in native bed, has been loaded with 200 tons per square foot. Gravel and coarse sand, the particles well cemented together with clay, protected from water... ... ... ... 4 to 6tons Sand, well compacted and not liable to lateral disturbance ... ... ...8 „10 „ Sand, clean, dry do. ... ... 2 ,, 4 „ 60 PRACTICAL ELECTRICAL ENGINEERING. Clay in thick beds and always dry ... 4 to G tons Clay moderately dry ... •■• ••■ 2 ,, 4 „ Clay, Central Illinois, U.S.A. without appre- ciable settlement ... ■•• ■•• l^j, 2 „ Clay, soft ... ... •■• ••• 1 » 1J » The stability of clay is increased by ad- mixture of sand and gravel. Alluvial soil, quicksand, according to damp- ness, etc. ... ... ••• ■•• J » 1 » Tall chimney shafts, towers, steeples, etc., should impose a less unit of pressure on substratum than ordinary buildings because of wind leverage range. Examples of Loads on Foundation Soils. Blue clay mixed with sand and water ... 1 to If ton. Yellow sandy clay ... ... ... 2 ,, 2f ,, Compact clay ... ... ... 1£„ ,, Compact clay, stony ... ... ... 5J,, „ Clay and sand ... ... ... 3 „ 9 ,, Alluvial soil and quicksand ... ... 0|„ Of ,, Unstable sand ... ... ... If,, ,, Compact sand with slight mixture of clay 2 J ,, 2f ,, Wet sand, not very compact, cracked with 4 ,, ,, Compact gravel and sand ... ... 7 -J- „ 8 ,, Coarse gravel ... ... ... 4-i ,, ,, A thin hard layer of clay resting on soft mud which overlies a stratum of quicksand 1£ to 2 tons, which produces subsidence of lin. per ton in one year. London clay, blue, l£ to 2 tons ; red ... 4 to 6 tons Blue clay \ to xs nne sand and £ water, weighing 801b. to 1001b. per cubic foot „ 2 „ Yellow clay mixed with sand ... ... ,, 2i „ Stiff clay when kept dry, 4 to 6 tons, but same clay saturated... ... ... 1£„ 2 ,, Light structures with heavy running machinery or rolling loads should have a minimum unit of pressure. Heavy structures with quiescent loads may have maximum unit pressure. Laws of Subsidence in Alluvial Soft Soils. 1. "When the pressure upon the soil increases in an arithmetical ratio the subsidence increases in a geometrical ratio. 2. When the depth of the foundation from the surface of the soil increases in arithmetical pro- gression the subsidence decreases according to a geometrical series. Small and Large Pier Subsidences. There is a common, but erroneous, idea that equal areas of foundations should sustain equal pressures in compressible soils, but walls subside more than piers, and large piers more than small piers transmitting equal loads per square foot of subjacent soil, because of the difference ol support derived in each case from the friction of the soil upon the sides of the footings. Those, therefore, having the most perimeter in contact with the soil per square foot of horizontal area derive the most frictional support. For the same reason the greater the depth to which foundations are sunk in soil in contact with the foundation masonry the greater is the sustaining power thus derived. Thus a long wall footing has only its external and internal sides or edges exposed to contact with the soil, but a pier has all its sides. Then comparing piers, a square pier has the maximum periphery — two squares, close side by side, present a perimeter only of one-fourth less, and so on for other rectangular proportions. Piles are of whole timber or timber poles, or spars of oak, teak, beech, elm, larch, fir, straight grained, free of bark and projections of knots, etc. Large and diagonal knots must be avoided, as they are apt to break off at these in the driving. The butt end is driven lowermost ; the head has a wrought-iron strap or hoop to prevent splitting while being driven by the monkey. The lower end is pointed and shod with a wrought-iron pointed shoe with flaring straps by which it is spiked to the pile. Some shoes are made with cast-iron points. Bearing piles 9in. to 18in. diameter of whole timber are employed to support foundations upon soft soils, either by reaching to a hard stratum underlying the upper soil or by the frictional support of their sides upon the contact soil ; in order that piles may not bend by driving their length they should not be more than 20 times their diameter. Semi-Liquid Soils. With a soil of this class, as mud, silt, or quicksand, it is customary (1) to remove it entirely, or (2) to sink piles, tubes, or caissons through it to a solid substra- tum, or (3) to consolidate the soil by adding sand, earth, or stone. Soils of a soft or semi-liquid character should never be relied upon for a foundation, when anything better can be obtained ; but a heavy super- structure may be supported by the upward pressure 01 a semi-liquid soil, in the same way that water bears up a floating body. According to Eankine, a building will be supported when the pressure at its base is w h ( , + sm a ) per \1 - sin a/ unit of area, in which expression w is the weight of a unit volume of the soil, h is the depth of immersion, and a is the angle of repose of the soil. If a = 5 deg., then, according to the preceding relation, the support- ing power of the soil is l - 4 wh per unit of area; if a = 10 deg., it is 2"0 w h ; and if a = 15 deg., it is 2'9 to h. The weight of soils of this class, i.e., mud, silt, and quicksand, varies from 100 to 1301b. per cubic foot. Eankine gives this formula as being applicable to any soil ; but since it takes no account of cohesion, for most soils it is only roughly approximate, and gives results too small. The following experiment seems to show that the error is considerable : "A 10ft. square base of concrete resting on mud, whose angle of repose was 5 to 1 (a = 11-Jdeg.), bore 7001b. per square foot." This is 2} times the result by the above formula, using the maximum value of w. STEAM BOILERS. 61 CHAPTER VIII. STEAM BOILERS. BOILER is a closed vessel, which contains partly steam and partly water. Steam is pro- duced by applying heat to the water, whereby the temperature of the water rises, becoming greater and greater the more heat is added. 1> It is only one part of the heat, the sensible heat, which is spent in raising the temperature of the water ; the rest of the heat, the latent heat, is spent in chang- ing the molecular state of the water into that of steam. Therefore, starting with cold water in the boiler, the heat generated by the fire will first raise the temperature of the water, and then after some time, we shall find that the hand of our pressure-gauge will begin to move, indicating that the pressure of the steam within the boiler has become greater than the pressure of the atmosphere outside the boiler. If we continue apply- ing heat, the pressure of the steam will become so great that it lifts the safety-valve, thus telling us that we have reached the maximum pressure at which our boiler ought to be worked. The temperature of the water in the boiler will rise with the pressure, but if we keep the pressure constant the temperature will also keep constant. The relation between temperature and pressure of steam, generated in a boiler, has been determined by very accurate ex- periments by the French philosopher Regnault, and the result, of these experiments are shown in the table given below. Suppose we have a cylinder with a tight -fitting piston, and that on the one side of the piston we have steam, in direct connection with a boiler, at a certain temperature, and on the other side of the piston we have a perfect vacuum ; then the pressure, in pounds per square inch, by which the piston is pushed along in the cylinder, is called the absolute pressure of the steam, and will in this book be denoted by p a . If, instead of a perfect vacuum, we had the atmospheric pressure — i.e., 14-71b. per square inch — on the piston, then the pressure, by which the piston would be pushed along, is called the effective pressure of the steam, and will be denoted by p e . In both cases we must imagine that there is no friction between the piston and the cylinder. Steam, as generated in an ordinary steam-boiler, is probably never perfectly dry, but contains suspended water which has been carried away by the steam, just at the moment it left the water from which it is generated. We can, however, dry the steam by carry- ing it into a closed vessel, which is connected by a pipe to the steam-room of the boiler, and there heat it. We ghall then find that the temperature of the steam will remain the same as that in the boiler, as long as the steam contains suspended water. Just when the last drop of suspended water is evaporated, the steam being perfectly dry, it is said to be dry saturated steam, whereas the steam in the boiler is called saturated steam simply. If we continue to apply heat to the steam after it is dried, we shall find that its temperature will rise, and the steam will expand ; steam in this condition is called superheated steam. The pressure of the superheated steam will, of course, remain the same as that of the steam in the boiler, on account of the connection with the boiler. It is evident that the mass of the super- heated steam contained in the small closed vessel, will be smaller than that of the dry saturated steam which the vessel previously contained. We may therefore say that dry saturated steam is steam of maximum density, and that its temperature is the lowest possible of steam at a particular pressure. It is of importance to engineers to know the volume, in cubic feet, of one pound of steam — i.e., the specific volume of steam ; and also the mass in pounds of one cubic foot of steam — i.e., the density of steam. The former will be denoted by v, and the latter by w. They both vary with the pressure, and some of their values are given in the annexed table, together with the corresponding pressures and temperatures. Table showing Relation between Pressure Temperature, Specific Volume, asd Density or Dry Saturated Steam. 'a t V w P a t V w 15 213 25-87 •0387 100 327-6 20 228 19-74 ■0506 110 334-5 3-986 •2509 25 240 1601 •0625 120 341 — 30 2502 13-49 •0741 130 347 — — 35 259 — — 140 352-8 3-177 •3148 40 267 j 10-30 •0971 150 35S-1 — — 45 274-3 j — — 160 363-3 — — 50 280 9 i 8-347 •1198 170 368-1 2-645 •3780 55 287 — 180 372-8 — — 60 29-2-5 7-037 ■1421 190 377-3 — — 65 297 8 — — 200 381-6 2-270 ■4404 70 302-7 6-090 •1642 210 385-5 — — 75 307-4 — — 220 389-7 — — 80 311-8 — — 230 393 5 — — 85 316 — — 240 397 2 — — 90 320 4-810 •2079 250 400-8 1-841 ■5432 95 323-9 — — 260 404-3 — — We have now to consider the quantity of heat required to raise the temperature and to evaporate the water in our boiler. This has also been most accu- rately determined by Regnault, and the result of his experiments is, that the amount of heat, H, required to raise the temperature of one pound of water from 32deg. F. to t deg. F., and then evaporate it at that temperature, is H =1082 + 0-305 t (1) 62 PRACTICAL ELECTRICAL ENGINEERING. H is called the total heat of evaporation of water, and is expressed in British heat units. We must remember that a British heat unit is the amount of heat requisite for raising the temperature of one pound of water from 82deg. F, to 83deg. F., at a pressure of one atmosphere. The temperature of the feed-water which we pump into our boiler is never as low as 32deg. F., but is, say, £ideg. F. ; we have, therefore, only to raise the tempera- ture of the water from ^deg. to t deg., and the heat we have to apply, in order to turn one pound of feed-water into steam, will be H - (^ - 32) = 1114 + 0'305 xf-i, (2) The temperature of the water in the different classes of boilers varies from about 300deg. F. to 390deg. F. ; the total heat of evaporation will therefore vary between 1,173 and 1,200 heat units, or less than 3 per cent. The heat required for producing a certain amount of steam, will therefore practically be inde- pendent of the pressure to which the steam has to be raised. Combustion and Fuel. — We have now to consider the best way of producing the heat which is required for our boiler. For this purpose we burn fuel. Gene- rally speaking, burning or combustion is a rapid chemi- cal combination, but the only kind of combustion which is used to produce heat for driving steam-engines, is the combination of the constituents of various kinds of fuel with the oxygen which is contained in the atmosphere. The chief combustible constituents of fuel are carbon and hydrogen. Of these, hydrogen is the best; for one pound of hydrogen will, by burning with oxygen, de- velop 62,030 heat units, whereas one pound of carbon, when completely burnt, will only develop 14,500 heat units. Sulphur is also often met with in ordinary fuel, but the heat developed by burning it is comparatively small, and the product of combustion is bad for the boiler. The heat developed by the complete burning of a fuel is called its total heat of combustion. As one pound of water at 212deg. F. requires about 966 heat units for its complete conversion into dry saturated steam, it is evident that one pound of hydro- gen by its combustion with oxygen can completely 62 030 evaporate -^__ = 641bs. of water at 212deg. F. The number 64 is called the evaporative power of hydrogen. If we therefore say that the evaporative power of ordinary coal is 15, we mean, that if all the heat pro- duced by the complete combustion of one pound of this coal could be made useful, it would be able to evapo- rate 151b. of water at 212deg. F. In practice, however this result is impossible, because the combustion can- not be perfectly completed, nor can all the heat be made useful. It is, however, of great importance to know the total heat of combustion of a fuel, in order to judge whether a furnace is well constructed or not. The available heat of combustion of a fuel, when burnt in a boiler-furnace, is that part of the total heat of combustion which is actually absorbed by the water, and the efficiency of a boiler for a certain kind of fuel, is the ratio of the available heat to the total heat, when the given kind of fuel is burnt in the boiler-furnace. We shall see later on that one boiler may be more efficient for one kind of fuel than for another ; and it may also be more or less efficient for the same kind of fuel, according to the way the firing and the boiler on the whole are managed. The following are the principal causes why the available heat is smaller than the total heat of com- bustion : (1) By careless stoking and handling of the fuel with the shovel, part of the coal is made to break into small pieces, which will fall through the openings between the firebars. To prevent this waste of unburnt fuel, (a) the coals should be thrown evenly over the fire with the shovel, and (b) the layer of fuel should not be so thick as to make it necessary to stir the fire from above, (c) The firebars should be cleared from below, (d) the ashes should be riddled, and the small coals should be thrown on the fire again. (2) If the supply of air to the fire is insufficient, a waste of fuel will take place in the form of smoke, which is fuel in waste state. It is therefore of great importance to produce a necessary draught in the furnace. In the annexed table, W denotes the mass of one cubic foot of fuel, H t the total heat of combustion per pound of fuel, and A the mass of air, in pounds, which is theoreti- cally required for the complete combustion of one pound of fuel. It is, however, necessary to furnish an additional supply of air for carrying away the gaseous products of combustion at the moment they are formed, in order to give free access of air to the fuel. The greater the velocity of the air and the smaller the fuel, the smaller is the additional air required for dilu- tion. It has been found in practice, that the amount of additional air to be supplied to a boiler-furnace with ordinary chimney draught, must be equal to the amount of air required for the complete combustion of the fuel. The total amount of air required per pound of bitu- minous coal will therefore be 221b. Fuel. Wood, dry Peat, dry .. Bitum. coal Coal, dry .. Coke AY. 25 20 47 55 25 H t 5,950 7,750 15,000 11,500 12,800 5-5 60 11 101 11 (3) In order to produce a draught in a boiler-furnace by means of a chimney, the gases which escape by the chimney must have a high temperature — hence a con- siderable loss of heat. (4) Waste by Badiation of the Incandescent Fuel— According to Peclet, the heat radiated from incandes- cent fuel is, from wood 0'25, and from coal and coke 0"5 of the total heat of combustiou. STEAM BOILERS. 63 For this reason it is of the greatest importance that the firebox of the boiler should be constructed in such a manner, that the radiated heat is carried into the furnace and made useful. This is generally done in one of two ways — viz. : (a) The firebox and ashpit are contained within the boiler, whereby all the radiated heat will be intercepted by the boiler, and is thus made useful ; (6) the firebox and ashpit are outside the boiler. In this case the firebox is built of brickwork lined with firebrick. As both are bad conductors to heat, the temperature of the firebrick lining will be very high. The heat will therefore be given to the gases which strike the lining, and thus carried into the furnace ; the greater part of the heat radiated down to the ashpit will be made useful in heating the fresh air while it is passing through the ashpit to the grate. To prevent heat from radiating through the holes in the fire-door, it is usual to fix a plate to the inner side of the door ; the heat absorbed by this plate will partly be carried into the furnace by the air entering through the holes. (5) Some heat will be carried away through the brick- work, although this is a bad conductor. As the boiler cannot altogether be covered with good insulators, some heat will be lost through the naked parts of the boiler. Practical Determination of the Available Heat of Combustion. — The fuel should be burnt in a well-con- structed boiler, and the water should either be evapo- rated under the pressure of the atmosphere — i.e., the generated steam should be allowed to escape into the air — or else the steam should work a steady-running engine. Variations in steam pressure in the boiler should be avoided. Before starting the experiment, the fire must be in the normal condition, and the height of the water in the boiler, as well as the temperature of the feed- water, must be noted. The firing should then be kept up very regularly, and the masses of the coal and feed- water are measured. The experiment is then carried on in this manner for several hours. In finishing the experiment, the fire must be in exactly the same condi- tion as when the experiment began, and the height of the water in the boiler must also be the same. Let the mass of feed- water evaporated be F, and its temperature be t v the temperature of the steam be t, and the mass of the coal consumed be C, then the available heat of combustion, H a , of lib. of fuel, will be F(1114 + -305 t - y In order to find the relative available heat of combus- tion of various kinds of fuel, these must be burned in the same furnace and under the same conditions. In the same way we can find the relative efficiency of various kinds of furnaces, by burning the same kind of fuel in the furnaces to be examined. These experiments, however, will not give a useful result, unless the following precautions are taken : (1) That the engine must be worked at constant speed and power, (2) That the firing is kept up very regularly, and the same amount of coal is burnt in the same interval of time. (3) That the temperature of the feed-water is con- stant. (4) That the steam-room of the boiler be large enough to avoid variations in steam pressure, as it is otherwise difficult to observe the exact height of the water in the boiler. A small steam-room also causes water to be carried over to the cylinder by the steam, whereby the exact quantity of water evaporated cannot be measured. By the temperature of the fire is understood the temperature of the gaseous products of combustion and the additional quantity of air with which they are mixed. The temperature of the fire can be measured by means of a pyrometer, but it can also be calculated ap- proximately. The mean specific heat o/ the products of combustion, including air and ashes, may be taken as 0"24 ; the total amount of air required to burn one pound of fuel, when the draught is produced by means of a chimney, is 2 A, the temperature of the fire will therefore be H t ... (4) t = 0-24 {-J, A + 1) The values of Ht and A to be taken from table on preceding page. If the air be supplied at a temperature of ^deg. F., then the temperature of the fire will be (t + tj deg. F. General Description of Steam Boilers. As fuel, coal, coke, wood, and peat have been chiefly used, but in later years liquid fuel has been introduced, especially in Bussia and in America. The right fuel to be used at- any locality is that of which the ratio be- tween the total heat of combustion and the price is a maximum, with due consideration to the fact that the boiler must be constructed to suit the fuel. Thus in certain parts of Central America rosewood is burnt under the boilers. In Cuba the refuse of sugar-cane is used. According to Messrs. Babcock and Wilcox, their boilers at the Chicago cable railways are worked regu- larly on the offal from the stables of the horse-roads, a very small proportion of coal being used to keep it alight. " Slack " is also often burnt under boilers with economy. The heat which is contained in the gaseous products of combustion, which latter hereafter will be called the gases, is conveyed from the firebox to the boiler. This is done by letting the gases pass through the flues on their way to the chimney. These may be external, and are then partly bounded by the outside of the boiler-shell, and partly by the brickwork surrounding the boiler ; or else they may be internal, and are then wholly contained within the boiler. That part of the boiler-surface which is in contact with the gases is called the heating-surface, and it is through this that the heat of the gases is communicated to the water. The temperature of the gases will thus diminish in proportion as the heating-surface is increased, a.nd will reach the chimney at a temperature which is 64 PRACTICAL ELECTRICAL ENGINEERING. higher than that of the boiler, but will approach it the closer, the greater the heating-surface. The chimney not only carries away the gases, bat also produces a draught by means of the high temperature of the gases. We have seen that the total heat of combustion of one pound of good coal is about 15,000 heat units. The temperature of the fire will therefore be 15,000 t •24 x 23 = 2,700° F. and the heat-waste will be, taking the temperature of the chimney as 500 deg. F., •24 x 23 x 500 = 3,000 heat units, or 20 per cent, of the total heat produced by the com- plete combustion of the fuel. In order to diminish this heat-waste, the combustion must be completed with as small a quantity of air as possible. The Fireplace of a boiler consists of three parts — viz.: (1) the grate on which the fuel is placed ; (2) the fire- box, above the grate, in which the constituents of the fuel are burnt ; and (3) the ashpit, below the grate, into which the ashes fall and the supply of air is admitted. The grate is composed of firebars, which support the fuel, and open spaces between the bars for the admission of the necessary air to the fire. The firebars are made of cast iron, in length from 2ft. to 3£ft. Their thickness diminishes towards their lower edge, in order to admit of the free entrance of air and the better escape of the ashes. At each end, as well as at the middle of the bar, are projections whereby the bars are kept apart, leaving the proper spaces between them for the admission of the air. The firebars are laid on the cross bearers. It is necessary to allow an end play for the expansion of the bars : this play is generally 0"02 of the length of the bar. For the purpose of saving time when removing the bars, they are often cast in pairs ; this is hardly a good plan, as the two bars seldom expand equally, and will therefore bend, leaving uneven spaces between them. The surface of the grate is either horizontal or, more usually, a little inclined towards the back. The length of the grate must never be more than 7ft. and the width not more than 5ft., in order to make the firing easy. "When the grate is placed in an internal flue, then the width is determined by the diameter of the flue. The total open space between the firebars should be For coal and cokes from \ to \ of the total grate area. For wood and peat from \ to | ,, ,, ,, The size of the grate area depends upon the amount of fuel which is to be burnt during a certain interval of time. If, now, the velocity of the air passing through the grate is 4ft. per second, and the amount of air necessary for the complete combustion of the fuel is twice the theoretical, then the weight of fuel which can be burnt per square foot of grate-surface per hour will be For coal and coke 141b. to 181b. For wood and peat 181b, to 221b, By using forced draught, the amount of fuel which can be burnt per hour per square foot of grate-surface may be more than doubled. The firebox is bounded at the top and the three sides by firebrick, or by part of the boiler-surface, or by a combination of both. In the front part of the firebox is the mouthpiece, being a cast-iron frame, through the opening of which the fuel is introduced. The mouthpiece is closed by the fire-door. When single doors are used, the doorway is taken from llin. to 14in. wide, and 9|in. to llin. high. With double doors the total doorway is taken from 17|in. to 21in. wide, and llin. to 14in. high. Fig. l. Fig. 1 shows cross-section of a fire-door, which is pro- vided with air-holes at the top, so that the air, entering through the holes, will carry some of the heat contained in the baffle-plate into the furnace, and strike the fire on the surface just where the hydrocarbons are liberated. Fire-doors are generally provided with a circular slide, which, by being turned, will more or less close the air-holes, thus regulating the admission of air into the furnace. When bituminous coal is used, each fresh charge of coal should be laid in the front of the fire until coked, then pushed further back ; the hydro- carbons contained in the coal will thereby be more completely burnt, as more air can get through the grate. For this purpose boiler furnaces are provided with a cast-iron plate, the dead plate, which is not perforated, and which is placed between the fire door- way and the firebars. The fresh coal is placed on the dead plate, and coked by the radiated heat from the fire. A.t the back of the firebox is the bridge, over which the gases pass to the flues. The object of the bridge is partly to cause the air, which enters at the back of the grate, to rise in a perpendicular direction through the fuel, and partly to mix the gases over the bridge, and thereby effect a more complete combustion. The area of the opening above the bridge should be three- fifths to four-fifths of the total air passage through the grate. The ashpit is often provided with one or two doors in the front, which can be opened more or less, and thus regulate the supply of air to the fire. Flues. — The shape and sectional dimensions of the flues mugt be such that the gases, while passing through STEAM BOILERS. 65 the flues, can come into contact with the heating- surface. From this follows that the current of the gases should be as much as possible at right angles to the heating-surface, and that the passages through the flues must not be too wide ; on the other hand, narrow passages increase the resistance to the draught. The proper sectional area of the flues depends upon the amount of the fuel to be burnt per hour, and upon the volume of the gases. The latter again depends upon the force of the draught, whereby more or less air is required for the complete combustion of the fuel. In practice the sec- tional area of the flues is made about equal to the total area of the spaces left between the firebars. The flues may be arranged as shown in Fig. 2, where the gases pass first through the internal flue to the back of the M H the cost of the boiler. This resistance is further in- creased when the flues are dirty ; doors for cleaning should therefore be placed in such a manner that all parts of the flues can easily be swept. The flues should have no sharp bends, and their surface should be smooth. As already mentioned, the gases will give off their heat to the boiler while passing through the flues on their way to the chimney. When the flues are partly bounded by brickwork some of the heat will be absorbed by the latter, which is a bad conductor for heat, and the heat-loss through the brickwork is there- fore small. The boiler-surface, on the contrary, is a good con- ductor for heat, and, being in contact with the water- on the other side, will give off to the water during any interval of time just as much heat as it receives during the same time. The amount of heat given to the water in unit of boiler, where they divide into two currents, one flowing through each lateral flue towards the front of the boiler, then uniting into one current, they pass through the flue underneath the boiler, and then into the chimney. Sometimes, however, the gases do not divide after hav- ing left the internal flue, but pass first through the underneath flue, then divide and flow through the lateral flues into the chimney. In both cases the flues are said to be arranged as a split draught. The arrangement of the flues as shown in Fig. 3 is called a wheel draught. The gases flow first through the internal flue to the back of boiler, then through one of the lateral flues towards the front, and then through the other lateral flue into the chimney . By increasing the length of the flues we increase the heating-surface, but at the same time we also increase the resistance to the free passage of the gases, and also time depends upon the amount of fuel burnt in unit of time, upon the size of heating- surface and upon the temperature of the fire, which will be the greater the stronger the draught is, as then less air is required for the complete combustion. Call, therefore, the tempera- ture of the gases t, and that of the water t v then the heat received by the water in unit of time will be proportional to (t - tj, and to the conductivity of the material of which the heating-surface is composed. In new boilers this material is simply the steel or wrought iron of which the boiler is made, and which are both good conductors, and therefore the thinner the shell is the greater will be the amount of heat transferred from the gases to the water. A thin shell will for the same reason deteriorate at a slower rate, as its temperature will approach more to that of the water. In boilers which have been used for some time the flue-shells are covered with soot on the gas side, and 66 PRACTICAL ELECTRICAL ENGINEERING. with a hard incrustation on the water side, both of which are bad conductors. The layer of soot and ashes may become so thick, when the flues are not properly cleaned, that hardly any heat will be trans- ferred to the shell. The incrustation resists the heat being transferred from the shell to the water, whereby the former may become red hot, and will deteriorate quickly. But even if the flue-shells are kept clean in every respect, the heating-surface of an old boiler can never be so efficient as that of a quite new one, as the incrustation and the soot cannot be entirely removed from the flues. It is well known that water is a bad conductor for heat, and must therefore be heated by convection. The flues must therefore be placed in the boiler in such a manner that a rapid circulation will be produced. It is also necessary that the heated water and the generated steam should be able to escape easily from the heating'Burface. For this reason the top part of an internal flue is more effective than the lower part, and the lower part of an external flue is more effective than the lateral part. We may therefore distinguish between effective-heating surface and total heating- surface. By heating-surface in this book is always understood total heating-surface. The following table gives the relation between the heating-surface, H s , in square feet, of a boiler ; the number of pounds, S, of steam generated per hour, and the number of pounds, B, of coal burnt per hour. H 3 B S B Ordinary boilers 2 6 7 Economical boilers 3J 9-10 Locomotive boilers with forced draught 1 a The Chimney.— The object of the chimney is partly to get rid of the gases, and partly to produce a draught by means of the hot gases within the chimney, which have, on account of their high temperature, a smaller density than the air outside the chimney. The pressure of the draught, expressed in pounds per square foot, must therefore be equal to the weight in pounds of a column of cool air outside the chimney, with a base of one square foot and of the height of the chimney, minus the weight in pounds of a column of the hot gases inside the chimney, with a base of one square foot and of the height of the chimney. Let h denote the height of the chimney and y the weight of one cubic foot of air at an absolute tempera- ture T 32 , corresponding to 32 deg. F., and at a pressure of one atmosphere ; then the weight of the column of air outside the chimney will be T v x h x =A 2 T (1) where T a is the absolute temperature of the air, Assuming that the density of the hot gases within the chimney is the same as that of the air outside the chimney at the same temperature and pressure, then the weight of the column of hot gases within the chimney will be yxhxp! (2) where T c is the absolute temperature of the hot gases. The pressure of the draught in pounds per square foot will then be T - T y x h x T 32 x rj/ x T " . ... (3) The draught could also be expressed by the height, hi, of a column of air at the absolute temperature T c and at a pressure of one atmosphere. The weight of such a column of air must be equal to (3) , or we must have y x h x T 32 x T? ^L = y x h' x 2-ffi y T«xT, Y T c which gives us K T„ -hx. — - T a T„ (4) (5) The resistance to the draught can be expressed by the height, h", of a column of air at temperature T c , and Peclet has found that *-£ [*♦"■!] (6) where v is the velocity of the draught, in feet, in the chimney, d the inner diameter of the chimney at the top, I the whole length of the chimney and the flues, G a factor of resistance for the passage of the air tbrough the grate and the layer of fuel, the value of which ac- cording to Peclet is 13 for ordinary firing with coal, / a factor of resistance for the passage of the gases over sooty surfaces of the flues, the value of which is, accord- ing to Peclet, 0'05. We must now have h'=\", which will give us hx i-C 1(1 2.7 L 13+ 0-05 x I ] (7) T„ 2gL~ d. From this equation we can find either h when v is given, or v when h is given. The quantity of gases which can escape through a given chimney must be proportional to v, the sectional area, A, of the chimney, and the density of the gases. The volume of the gases which escapes through the chimney per second is, when reduced to T 32 , Q-^^" (8) T„ and the weight in pounds of same yxQ = yx Ax T 82 T. Jg_ha\_-Ta) T a [lc 13 + 0-05 dJ (9) This equation shows that there exists a certain value of T„ which would make y x Q a maximum. STEAM BOILERS. 67 The diagram, Pig. 4, has been given to the author by the Babcock and Wilcox Company, and shows the draught, in inches, of water for a chimney 100ft. high, under different temperatures, from 50 deg. F. to 800 deg. F. above the external atmosphere, which is assumed at 60 deg. F. Bach vertical division represents 0'05 of an inch. It also shows the relative quantity, in pounds of air, which would be delivered, in the same time, by a chimney under the same temperature. It will be seen that practically nothing can be gained by carrying the temperature of the chimney more than 350 deg. F. above that of the external air. It also shows the temperature at which the quantiby of air delivered would be a maximum; in this case about 575 deg. F. DIAGRAM OF DRAFT AND CAPACITY OF CHIM Fi|.4. The draught produced by a chimney varies, however, with the force and direction of the wind, and with the temperature of the air outside ; and the mass of a certain volume of air varies with the barometric pressure and the temperature. For these reasons it will be neces- sary to have means by which the draught can be regu- lated. This is done by raising or lowering the damper, an iron plate which can slide in a frame in the brickwork, and which is placed at the back of the flues, where the gases enter the chimney. The ashpit door can also be used for the regulation of the draught. The height of the chimney for stationary boilers should not be less than 60ft., but is generally much more — exceeding 100ft. The internal sectional area of the chimney at the top is usually made equal to the sum of the openings between the firebars ; lower down in the chimney the area is larger. Chimneys are built of brickwork, which lasts long, and is a bad conductor for heat. For stability's sake the wall-thickness is made to increase from the top downwards. Thus the chimney may be half a brick thick for the first 20ft. from the top, then one brick thick for the next 20ft., etc. In Fig. 5 is shown a chimney made of brickwork. Iron chimneys are used with marine boilers, loco- motives, and for temporary purposes. A chimney must be so proportioned that it can withstand the turning force of the wind. Let W denote the weight, in pounds, of the chimney, b the width at base, d the average diameter, and h the height of the chimney, all in feet, then the relation between these quantities must be where C is a coefficient of wind pressure per square Plaru at Cap ilOfi Z3 Plaa/a^fLearlim i i Fig. 5. Seetivn/ 68 PRACTICAL ELECTRICAL ENGINEERING. foot, and is, according to Messrs. Babcock and Wilcox, 56 for a square, 35 for an octagon, and 28 for a round chimney. Brickwork weighs from 1001b. to 1301b. per cubic foot. Forced draught is always used with locomotives, torpedo boats, and generally with boilers which have a short chimney. For this purpose may either be used a blast-pipe in the chimney, or a centrifugal blower, by which air is forced up through the grate. In the first case, the draught is produced by the kinetic energy of the steam, which passes through the blast, being com- municated to the gases. When the draught is produced by a blower, the ash- pit door as well as the fire-door must close air-tight ; or the boiler-room must be air-tight, the blower is in the latter case placed outside the boiler-room. The pressure of the draught is usually 2|in. — 5in. of water. The Figure of Boilers. — The conditions under which boilers are required to work vary largely, and have therefore given rise to a great many different boilerforms. The shape of the boiler has to be con- sidered, partly with regard to the strength, and partly with regard to the ratio between the heating-surface and the volume of the boiler ; the latter is divided into two parts, the water-room and the steam-room. The best figures for boilers are the sphere form and the cylinder. The sphere form would be perfect, as the pressure of the steam would not tend to alter the shape, but it would be expensive to make and incon- venient to use. The cylinder form will also be un- altered, but the ends have to be closed. This could best be done by half-spheres, but as they are expensive, flat ends are used, which, on account of their small dimensions, can be made strong enough. The water-room and the steam-room act as regulators for the steam pressure, and the better, the larger they are. The steam is never taken regularly out of the boiler, and it is therefore evident that the larger the steam-room is, the less will the pressure vary. The water-room, however, has a still greater regulating effect. This can best : be understood by an example. Assume we have a boiler with a steam-room equal to the water-room, and let the absolute pressure of the steam be p a = 1101b., the temperature will then be 334-5 deg. F. The question is now, How much steam can we take out of the boiler at once without diminish- ing the pressure more than 2 per cent. ? The diminished pressure will then be 107'81b., and the corresponding temperature will be about 333 deg. F. On account of the lower pressure, the water will give off so much steam that the temperature sinks to 333 deg. F Now the heat required for evaporating one pound of water at 333 deg. F. will, according to art. 5, formula (2), be 1114 + 0-305 x 333 - 333 = 883 heat units. As the temperature of the water has fallen 1-5 deg F each pound of water will give off 1-fi heat units to be spent m producing steam. Let V denote the volume m cubic feet of the water-room, which is equal to the steam-room, then the mass of the water in the boiler will be 62 - 4 x V pounds, and the amount of steam pro- duced will be 1/5 883 x 62-4 x V pounds = 0-106 x V pounds. As the [specific volume of steam at 333 deg. F. is 4-078, the total volume of steam produced by reducing the pressure 2 per cent, will be 0-106x4-078 V= 0-432 xV cubic feet. The steam-room could only give off 0'02 x V cubic feet of steam, the water-room can therefore give off about 22 times as much steam. It will thus be seen that the property of the boiler to regulate the steam pressure depends chiefly upon a large water-room. It must, however, be well under- stood that as the generated steam must leave the water at the surface of the water, the regulating effect of the water-room depends upon the size of the water-sur- face, and also upon the depth of the water. The greater the former is, and the smaller the latter, the better will the boiler regulate. By having a large water-room the cooling of the water when fresh water is pumped into the boiler will be greatly diminished, and thus the variation in steam pressure will also be diminished. The water-room of portable boilers is made smaller than that of stationary boilers, for the purpose of diminishing the bulk of the boiler. A small water-room is necessary when it is of importance to get steam up quickly. The steam-room should be high, in order to prevent water from being carried into the steam-pipe by the steam. For this purpose boilers are often provided with a dome, being a closed vessel on the top of the boiler, into which the steam must pass before entering the steam-pipe. Classification of Boilers. It is usual to class boilers as stationary boilers and portable boilers. But the portable form is often used for stationary purposes, as it combines a large heating surface with a small bulk. As, however, all boilers at the present day are cylindrical, the author proposes to class them as horizontal boilers and vertical boilers, according to the direction of the axis of the shell. For the purpose of assisting the reader in under- standing the drawings shown in this book, the following lettering has been adopted to indicate the various parts of the boilers : Butt-joint B J Steam-dome SD Main shell . . . . MS Dome neck DN Standpipe SP Steam outlet ... SO Fusible plug FP Gusset stay G S Longitudinal stay L S Suspension stay ... SS Stay-tube ST Crown stay C S Stay-bolt sb Feedwater-pipo . . F W P Fire-door ... FD Fire-doorway FDW Grate G Ashpit ... AP Ashpit door ... ...APD Firebox ... FB Bridge ... Br Corrugated firebox crown ...CFB Corrugated flue ... CF Galloway tube ... GT Field-tube ... ... Ft Flue-tube ... F T Tube-plate ... TP STEAM BOILERS. 69 Water-tube ... Dead-plate . . . Smoke-box . . . Uptake Damper Cbimney Cleaning-door Combustion chamber Smoke-box door ... Flue-tube hole Steam-room Firebrick Manhole Mudhole Mud-drum Non - conducting covering Lap-joint WT DP SB UT D Cy CD r C C SBD TH SB Fb MH m h MD NC L J Steam-pipe Pressure-gauge ... Water-gauge Scum-cock Blow-off-cock Steam- valve Check- valve Injector Bamsbottom's safety- valve _ BSV Dead-weight safety valve Lever safety-valve Hopkinson's com- pound safety- valve Steam drier Steam-whistle . . . sp PG WG SO BC sv cv I DWS LSV CSV Sd S W Horizontal Boilers. The Egg-Ended Boiler. — This form of boiler is illustrated in almost all text-books, but is hardly ever boiler will only be economical when worked continu- ously. It is a serious defect with this class of boilers that the bottom of the shell, where sediments always collect, is the part exposed to the most intense heat, and is therefore liable to get burnt. On account of the great length, the brickwork is costly, and the ex- pansion lengthways of the boiler becomes serious. The Cornish Boiler (Fig. 6) is a horizontal boiler, with one internal cylindrical flue. Its form is a cylinder with flat ends. The external flues are usually arranged as a split draught, the gases flowing through the lateral flues, after having left the internal flue, and then dip underneath the boiler and into the chimney. By this arrangement the bottom of the boiler, where sediments tend to deposit themselves, is the coolest, whereas the hottest part of the flues is near where the steam is generated. Messrs. Galloways, however, consider that the circulation of the water obtained in this way is not sufficient, and therefore advise that the flame should turn under the bottom first, so as to ensure a more equable used now, and can therefore be considered as belong- ing to the past. The form is a cylinder, whose ends are closed by two hemispheres. The grate is below the boiler, and the flues form a wheel draught, the current of gases flowing first underneath the shell. The boiler is very strong; it has a large water-surface, and will therefore give dry steam. The heating-surface, however, is small compared with the water-room and the bulk of the boiler. The water- room varies according to the square of the diameter, and directly as the length of the boiler, whereas the heating-surface is in direct proportion to both diameter and length. It therefore follows that the boiler must be made long in proportion to its diameter. On account of the large quantity of water it contains, this temperature of the water in the boiler, the gases after- wards rising and returning to the back by means of the lateral flues. This, however, necessitates two dampers to each boiler, which may be considered objectionable. This boiler combines a smaller water-room with a larger heating-surface, and therefore takes up less space than the old egg-ended boiler for the same evaporative capacity. The heating surface is usually increased, without increasing the size of the boiler, by introducing into the internal flue a number of the so-called Galloway tubes. Fig. 7 is an iilustration of the Galloway tube. The largest diameter of the tube is about llfin., and the smallest about 6fin. The diameter of the smaller flange must of course be somewhat smaller than llfin., so as to allow the tube to be inserted in the flue. The 70 PRACTICAL ELECTRICAL ENGINEERING. larger flange is rivetted on the outside, and the smaller on the inside of the flue. The Galloway tubes are made of either iron or steel, and are lap- welded, the flanges being forced up at one heat. There is not only the advantage of the additional heating-surface, but the increased circulation of water and the stiffening of the flue. As the tubes are placed at right angles to the current of gases, the latter will be more completely broken up, and thus the efficiency of the boiler will be increased. For the purpose of cleaning the boiler, its dimensions must be such that a man can move inside the boiler. For this reason, the distance between the crown of the internal flue and that of the boiler should not be less than 22in., and the space below the flue must be at least 5in. The diameter of the internal flue is about J?iu. 7. Let D b denote the latter, then + 22in., or D b must not be less half that of the boiler ft "^ +f than 54in. The diameter of the internal flue will therefore be at least 27in. The crown of the firebox and part of the internal flue are usually lined with an arch of firebrick, to prevent the cooling of the flame before the combustion is com- pleted. Figs. 8 and 9 show a Cornish boiler with double mud-drum or heaters, as made by Messrs. Musgrave and Sons, of Bolton. It will be seen that the grate is underneath the boiler, and that the gases pass first below the shell, then through the internal flue descending by the lateral flues to the mud-drums, and then into the chimney. This construction of boiler is chiefly used for burning wood. The feed-water is pumped into the mud-drums, where it receives the first heat from the gases ; hence they are also called heaters. Much of the impurity contained in the water is deposited in the mud-drums, which is of special im- portance in boilers fired from below. o.w.s. s.v. The dimensions of a Cornish boiler, which is re- quired to evaporate Q pounds of water per hour, can be calculated approximately in the following way. Let the feed-water enter the boiler at a temperature of about 100 deg. F., and let there be 3£ square feet of h eating-surface for each pound of coal burnt per hour, then we may expect that the boiler will evaporate about 91b. of water per pound of coal. We must there- fore burn ^ pounds of coal per hour. We can now calculate the grate-surface according to page 64. The diameter of the internal flue can be found by remem- bering that it must not be less than 27in., and that the length of the grate ought not to be more than 7ft. The diameter of the boiler is to be about twice that of the internal flue. Distance a, Fig. 10, should be 5in. to 6in., b about 4in. The line between points c should be about 2in. above the crown of the internal flue, the water-line being 5in. to 6in. above the latter. The total heating-surface must be 3i x ^=J_Q 9 18^ square feet, and this, again, must be equal to the length of the boiler multiplied by the circumference of the cross-section of the heating-surface, as shown in D.W.S. Fig 9. Fig. 10. In this way we obtain the length of the boiler. We must, however, remember that the length of the external flues will be about 1ft. shorter than the boiler. The boiler will also be shorter when using STEAM BOILERS. 71 s.v c.s.v. FiglO. Rg.!2. STEAM BOILERS, 73 Galloway tubes, as the internal heating-surface is thereby increased. The Lancashire Boiler is a horizontal boiler, with two internal parallel flues. By this construction, the ratio of the heating-surface to the bulk of the boiler is still greater than in the Cornish boiler. A boiler of this class, as made by Messrs. G-alloways, is shown in Fig. 11. It will be seen that the heating-surface is further increased by the introduction of a number of Galloway tubes. For the same reasons as explained with the Cornish boiler, Messrs. Galloways arrange the flues in such a way that the gases from the internal flues join at the back of the boiler, whence they dip underneath it, and return through the lateral flues to the back of the boiler, from where they escape into the chimney, each lateral flue being provided with a damper. meter of the flue. We can now construct the centre and the diameter of the boiler. The length of the boiler is determined in the same way as in the preceding one, the total heating-surface being ye Q square feet. Breeches-Flued Boiler. — The external appearance of this class of boiler is like that of a Lancashire, but the two cylindrical flues, instead of running through the whole length of the boiler, join into one large flue just behind the bridges. The gases produced in the two fire- boxes will thus meet and flow together through the common flue. The best-known boiler of this class is the Gallo- way boiler, which is illustrated in Fig. 13, and a back view of same is- shown in Fig. 3. It will be seen that the wide flue is slightly arched at top and bottom. The boiler contains for the same length from two to D.w.s. c.s.v. Fig. 13. The approximate linear dimensions of a Lancashire boiler required to evaporate a quantity of Q pounds of water per hour, is obtained in the same manner as with the Cornish boiler. We take also here the heating- surface to be 3£ square feet per pound of coal to be burnt per hour, for which we expect the boiler to evapo- rate about 91b. of water. The grate-surface is deter- mined according to page 64, and the diameter of the flues, which must not be less than about 26m., is then obtained. The smallest distance between the two flues should be about 5in. We can now draw the two internal flues in their position. The distances, a, Fig. 12 to be kept between the flues and the mam shell should be 5in. to 6in., and the vertical distance between the centre line of the flues and the centre of the mam shell should be about one-fourth to one-fifth of the dia- three times as many Galloway tubes as the Lancashire boiler, the advantages of which are : 1. That the proportion of heating-surface to volume of boiler is greatly increased ; 2. That the gases will be more perfectly broken up in their passage through the wide flue, and thus cause the heat whicb they contain to be better absorbed ; 3. That the circulation of the water will be increased with the number of tubes, and this is of great import- ance, as the temperature throughout the boiler will be more equalised, and thereby prevent an unequal expan- sion of the various parts of the boiler ; 4. That the resistance of the flue to collapse is greatly increased. The number of tubes must not be increased to such 74 PRACTICAL ELECTRICAL ENGINEERING. an extent that the cleaning of the boiler thereby is made difficult. The object of the side-pockets, shown in the drawing, is to deflect the gases, which otherwise would pass between the tubes and the sides of the flue without coming into contact with the heating- surface. The circulation of the water being more complete than in the boilers previously described, the flues are always arranged as a split draught, the gases passing last through the flue underneath the boiler. The firing of a breeches-flued ooiler may be done alternately. The gases from the fire which has just received a fresh charge of fuel will contain more or less smoke, while the other fire will give off gases which are completely burnt, and which contain an excess of air at a high temperature. Then, when the gases from the two fireboxes mix behind the bridges, a complete com- bustion will take place. Lancashire boilers are also sometimes fired in this way, but as the gases do not mix until they get behind the boikr, the temperature of the air may have fallen so much that only a partial ignition takes place. The dimensions of a Galloway boiler may be calcu- lated by assuming that 101b. of water will be evaporated by burning lib. of good coal, when the temperature of the feed- water is about 100 deg. F. The diameter of the cylindrical flues and that of the main shell are determined in the same way as with the Lancashire.' The radius of curvature of the top " breeches " plate, Fig. 14, is about two and a half times the diameter of the cylindrical flues. As the grate-surface, as well as the heating-surface will be smaller in the Galloway than in the Lancashire! it will be found that the volume of the former will be' 20 to 25 per cent, less than that of the latter boiler, when evaporating the same quantity of water per hour. In Fig. 15 is shown a pair of Galloway boilers with external fireplaces. By this arrangement the firebox may be made of any required size, and thus is avail- able for burning wood, shavings, or other fuel which requires greater space than is possible in the ordinary internal fireplaces. Another modification of the Galloway is shown in Fig. 16, which removes an objection sometimes made to the preceding design — namely, that a portion of the heat is communicated directly to the brickwork instead of all being passed into the boiler. In this case the firebox is of the locomotive construction, the top being firmly stayed to the shell, and the sides being secured by stay-bolts. The setting of the boiler in its proper brickwork is a matter of considerable importance, as it is necessary that the flues should be of proper proportions through- out, and that ample room should be given for the free passage of the gases. In preparing the foundations, a matter of great importance is that good drainage should be ensured, as it is found that serious damage often occurs to boilers owing to dampness which arises from the foundations, such outside corrosion not being caused by leakages from the boiler itself, but simply from being built either on wet ground or where surface water is allowed to accumulate. Foundations should also be built in hard, well-burned bricks, and the internal parts of the flue, where exposed to the. fire, STEAM BOILERS. 75 lined with firebrick, the boiler itself being carried upon blocks of the same material, and it should be set having a fall towards the front of £in. when the boiler is not longer than 20ft., and of lin. if the boiler is more surface to the volume of the boiler step by step, from the egg-ended boiler to the Galloway, but taking into consideration the necessity of a fairly large water- room for regulating the pressure, without having to Fig. 17. Fig. 18. than 20ft. long, so as to ensure the boiler being depend too much on the stoker, and the water-sur- thoroughly drained of its contents when it is emptied face, where the steam is liberated from the water, has for cleaning. The top of the lateral flues should be "S§§§& made up by flue-covers (see Fig. 3) of fireclay in such a form as generally to allow a flue of about 6in. at each side of the boiler, the flues themselves being of such 41 > -V 6 fyr f ; i dimensions as will allow of a man getting round for the purpose of cleaning and examining the boiler. The Locomotive or Multitubular Boiler— -This boiler also been taken large enough for producing dry steam, originally designed as a portable boiler, and for But with these boilers considerable time is required for was Fig. 20. + -™u, err, Q ll hulk and lightness getting steam up, on account of the comparatively large 76 PRACTICAL ELECTRICAL ENGINEERING. necessary to be able to get steam up at short notice, and consequently the heating-surface must be large and divided into small parts, so to speak, scattered about in all parts of the comparatively small water- room. This object is obtained by employing a great number of nar- row flue-tubes, through which the gases must pass on their way from the firebox to the chimney. On account of its quick steaming qualities, the loco- motive boiler has been used, and is still used, a great deal at temporary installations, and also where the light is only required for a short period every day — for instance, at exhibitions. Figs. 17, 18, 19, and 20 show a locomotive boiler as made by Messrs. Eobey and Co., of Lincoln. Figs. 21 and 22 show a similar boiler, as made by Messrs. Garrett and Son, of Leiston. A locomotive boiler consists of : (1) The "fireplace," which contains the firebox (F B) in which the combus- tion takes place, the fire-grate (G), and the ashpit (A P) . (2) The ' ' flue-tubes "(FT), which begin at the back of the firebox, where they are fixed to the firebox tube-plate (FTP), and through which the gases pass to the chimney. (3j The " smoke-box " (SB), at the back ; this is bounded by the smoke-box tube- plate (S T P), which forms the back of the boiler, and by an outer shell which has a door, smoke-box door (S B D), on the outside for permitting access to the flue- tubes. The smoke-box is connected at the top by the uptake (U T) with the chimney. (4) The outer boiler shell, which consists partly of a cylindrical barrel, through which the tubes pass, and partly of a shell sur- rounding the firebox, which has the same shape as the latter. As a portable boiler, the locomotive boiler cannot be set in brickwork, as this could not be carried about ; there can, therefore, be no external flues, and the heat which the gases ought to give off to the boiler must, there- fore, be transferred to the water while they pass through the comparatively short tubes. The tempera- ture of the gases must therefore be high, which necessi- tates the smallest quantity of air possible for completing the combustion of the fuel, but this again requires an artificial draught, as explained on page 67. The layer of fuel in railway boilers is taken from 18in. to 36in., the draught being so strong that a current of air at high velocity is produced ; 401b. to 501b. of coal can then be burnt per square foot of grate-surface per hour; the heating-surface being one square foot per pound of coal burnt per hour, whereby 81b. of steam are pro- duced. The effective steam pressure in such boilers may be as high as 1601b. per square inch. The effective pressure of the steam produced in loco, boilers used for stationary or portable purposes averages 801b. to 1001b. per square inch, sometimes, however, more. Consequently, the draught will not be so strong, a greater heating-surface is required, and the layer of coal on the grate must be thinner. About 201b. of coal can be burnt per hour per square foot. The heating-surface is taken between T5 and 2'6 square feet per pound of coal burnt per hour, whereby from 71b, "flff jS* LtifrUl -f-M>-4t-f-"-^ #+l*-!-t. WW ?: p--?:Lt.-?- •# # m - *f ^ -^ -y '*£-- -f -^ ^p f -f -Hf-f- l-fi || ' ' I < I i STEAM BOILERS. 77 to 81b. of water will be evaporated, the feed-water being about 100 deg. F. If the locomotive boiler is worked witb ordinary chimney draught, the heating-surface ought to be, as in an economical boiler, 3J square feet per pound of coal burnt per hour. This, of course, would necessitate a great length of boiler. It would, therefore, be better to set it in brickwork, as shown in Fig. 16, where we must imagine the Galloway flue taken away and sub- stituted by flue-tubes as in an ordinary loco, boiler. The flue-tubes should be made of the best iron, and should be lap-welded ; their diameter runs from 2in. to 4in. A certain portion of the tubes should be screwed at the ends, and provided with nuts for the pur- pose of acting as stays, stay-tubes (S T), in order to assist the tube-plates in resisting the pressure to which they are subjected. The tubes are more or less liable to leak at the junction with the tube-plates, especially where the water contains any impurities. Their diameter being small, the tubes can be made thin, and still be strong enough to withstand the steam pressure. If a tube breaks, the result will be the extinction of the fire. For the purpose of preventing the gases from rush- ing through the tubes before the combustion is com- pleted in the firebox, an arch of firebrick is placed over the fire, between the grate and the tubes, at about the same height as the fire-door. The arch will deflect the gases as they rise from the fire, and thus cause the smoke and air to mix, and thereby secure a more com- plete combustion. In order to reduce the radiation of heat, loco, boilers are always lagged — i.e., covered with some non-conducting material, as hair, felt, silicate cotton, etc., lined with a layer of wood, and held together by sheet iron. The Bobey Loco. Boiler (Figs. 17, 18, 19, 20).— The boiler barrel and external firebox are made of best mild steel plates, Jin. thick; the smoke-box tube-plate is flanged and made of the same material, but is fin. thick. There are three longitudinal stays for taking up the end pressure on the boiler ; these, as well as the stay- bolts, are made of best mild steel. All longitudinal seams are double rivetted, and butt-jointed, with inside and outside covers. The manhole is strengthened by a compensating ring and a raised mouthpiece of steel, which are both rivetted round the opening, and the latter is fitted with a strong cast-iron cover with bolts. The cover is fitted with a Eamsbottom's safety-valve. The firebox is also made of best mild steel plates, Jin. thick, the roof is well strengthened with deep crown stays, and the sides and ends are stayed by steel screw- bolts. The top and sides are in one plate. The corners of the firebox are made of large radius, so as to admit of the mudhole plugs being placed in the corners. By this arrangement a scraper can be passed between each row of stays in the firebox shell, thus making it conve- nient for cleaning. A fusible plug is inserted in the crown. All plates are planed and turned on the edges, before being put together, and the rivetting is done by hydraulic machinery. The flue-tubes are made of best wrought iron and lap-welded. They are arranged in vertical lines, with wide spaces between each row, so as to diminish the formation of scale upon them. Six of the tubes are stay-tubes. They are expanded by tube-expander and beaded over at the firebox end, but they are simply expanded at the smoke-box end. The removal of a tube is done by cutting off its firebox end, and then pull- ing out the tube through the smoke-box, the holes in the smoke-box plate being about Jin. greater in diameter than that of the tubes. The tubes project at least Jin. through the smoke-box tube-plate. The plates for the smoke-box and door are of steel, and have a smooth surface. There is a hole at the bottom of the smoke- box for the soot to fall through into the pillar, whence it is removed through the cleaning-door at the bottom. The chimney is made of steel plates, rivetted to an angle- iron ring at the bottom, which is bolted to a cast-iron uptake, attached to the top of the smoke-box. The inner and outer firebox shells are jointed at the bottom, and also at the fire-door, by wrought-iron caulking rings. The boiler is fitted with steam-valve, pressure-gauge, two water-gauges, two blow-off-cocks, steam-whistle, injector, and check-valve. The object of the cock below the check-valve is for the release of air. The boiler is lagged with well-seasoned pine, and covered with smooth sheet iron, secured by hoops. The boiler can be worked up to 1501b. per square inch. The grate- surface is 16 square feet, and 3001b. of coal can be burned per hour. The heating-surface of the firebox is 69 square feet, and that of the tubes 424 square feet, thus making a total of 493 square feet. The water evaporated per pound of coal burnt on the grate depends upon the force of the draught, which is generally pro- duced by the exhaust steam. The Garrett Loco. Boiler (Figs. 21 and 22).— The outer boiler shell, inner firebox, stay-bolts, longitudinal stays, standpipe, manhole-cover, manhole saddle, and smoke-box are made of Siemens-Martin steel. The tensile strength of the steel used for the firebox is 24 to 28 tons per square inch, elongation in lOin. equal to 25 per cent., the steel contains from 12 to 14 per cent, carbon. The total length of the boiler, including smoke- box, is 16ft. 23in., and its total height is 6ft. 10in., the uptake being 2ft. high. The distance between the tube- plates is 10ft., and the firebox measures inside 5ft. long Dy 3ft. 7|m. wide by 4ft. greatest height. It will be seen that the firebox roof is corrugated, whereby crown stays are made unnecessary, and the heating surface is increased. The firebox consists of three plates — viz., the corrugated roof and the two sides forming one, and being Jin. thick, a flanged tube-plate fin. thick, and a flanged front-plate fin. thick. The firebox is jointed to the outer shell at the fire-door by a wrought-iron caulk- ing ring. The flue-tubes are made of iron, lap-welded, and are 2in. in diameter. They are fixed in the tube- plates in a similar way as in the Eobey boiler. The thickness of the outer boiler shell is ^in., except the front-plate and the smoke-box tube-plate, which are 78 PRACTICAL ELECTRICAL ENGINEERING. Jin. thick. Mudholes are plaoed at each corner of the firebox, as well as at the bottom of the boiler barrel near the firebox, but they are not shown on the draw- ing. There are five longitudinal stays, which are fixed by bolts to the end-plates of the boiler as shown. The grate surface is 17'9 square feet, and the total heating surface is 510 square feet. The following table, which the author has received from Messrs. R. Garrett and Sons, shows the relation between force of draught, coal burnt, and water evapo- rated. Draught in inches of water. Coal in lbs. burnt per hour per square foot of grate-surface. Heating-surface in square feet per lb. of coal burnt per hour. Water in lbs. evaporated per lb. of coal burnt on grate from and at 212 deg. F. 0-3 0-4 0-5 0-6 0-8 10-48 14-00 18-18 23-51 26-60 2-71 2-04 1-57 1-2 1-07 10-25 10-50 10-19 9-65 9-68 This table shows, what has already been explained, that the heating- surface of a boiler can be diminished without materially altering its evaporating capacity, if the force of the draught is increased in proportion. The calorific value of the coal which was used in obtaining the above figures is unknown to the author, nor does he know whether the boiler was quite new or had been used for some time. Compound Boilers. — When a large evaporative capa- city is required within a comparatively small space, and the boiler is to be worked with ordinary chimney draught, a loco, boiler set in brickwork might be used, as explained above. But on account of the shape of the firebox, the external flues cannot be carried further than along the barrel of the boiler ; thus the external surface of the part of the boiler sur- rounding the firebox is wasted as heating surface. Besides, the diameter of a loco, boiler must always be small compared with the length, as otherwise the firebox would be too large. The loco, boiler would therefore be long, and take up too much ground space. For this reason a compound boiler will do better. The author understands by a compound boiler a combination of cylindrical flue boilers and multi- tubular boilers. A boiler of this kind consists of : (1) A cylindrical boiler shell, with one or more internal cylindrical flues, each containing a fire- place, as in the Cornish and Lancashire boilers. (2) One or more combustion chambers into which the gases flow from the cylindrical flues, and where the combustion is completed. The combustion chambers may be contained either within or without the boiler. (3) A number of narrow flue-tubes, as in loco, boilers, running parallel with the cylindrical flues, from the combustion chamber to the front of the boiler, where there is a smoke-box. The gases pass from the firebox through the cylin- drical flues to the combustion chamber, and then through the flue-tubes to the smoke-box at the front of the boiler, from where they either go straight into the chimney, or, if the boiler is set in brickwork, through lateral flues into the chimney at the back of the boiler. The following compound boilers may be noticed : (1) Marine Boilers. — The figure of this class of boilers is somewhat different to those hitherto mentioned, partly because of the shape of the space in which they are to be placed, and partly because the water-surface should be small, in order to prevent any part of the heating-surface coming out of contact with the water by the oscillations of the vessel in which they are placed. In Figs. 23 and 24 are shown scale drawings of one of the boilers of ss. " Brighton," belonging to the London, Brighton, and South-Coast Railway, and made by the Leeds Forge Company, Limited, of Leeds. There are two Fox corrugated furnaces, each containing a fireplace, not shown, but similar to those shown in the Cornish and other boilers. Each furnace has its own combustion chamber, from which 118 flue-tubes carry the gases into a common smoke-box at the front of the boiler. The smoke-box is connected by an uptake to the chimney, but they are not shown in the drawings. The corrugated furnaces are made of mild steel ; their mean diameter is 3ft. 9in., their front open- ing is 3ft. 7in. in diameter, and they are 6ft. long. The total grate-surface which is contained within the corrugated flues is 49 square feet. The shells of the combustion chambers are made of mild steel plates ^in. thick, except the tube-plates, which are fin. The back plates are stayed to the back plate of the boiler shell by steel bolts l£in. in diameter. The stay-bolts between the two combustion chambers, as well as those between the same and the boiler cylinder, are l^in. in diameter, and are also made of steel. Crown stays are employed for strengthening the flat roofs of the chambers. The flue-tubes are 5ft. 6in. long, and their external diameter is 2|in. They number altogether 236, of which 88 are stay-tubes ; the latter are made of steel and the others are of best iron and lap-welded. The stay-tubes are shown in the drawing by a double circle, and they are fixed by nuts inside and outside the tube- plates. The heating-surface due to the tubes is 917 square feet, and that of the furnaces, including the combustion chambers, is 227 square feet. The total heating-surface of the boiler is therefore 1,144 square feet. The boiler shell, being of steel, is lift. lOin. in diameter and 7ft. llin. long. The boiler cylinder is Jin. thick, and the end and front plates are |in., except the tube-plate, the thickness of which is fin. There are 18 longitudinal stays placed above the flue-tubes, all of steel, and 2in. in diameter ; they are threaded at both ends, where the diameter is increased STEAM BOILERS. 79 FujZS STEAM BOILERS. 81 to 2§in. Two nuts at each end keep the stays in their position. These nuts are not tightened directly against the boiler-plates, but copper washers |in. thick are put between the nuts and the plates in order to prevent corrosion. Three similar steel longitudinal stays lfin. in diameter are placed round the mudhole at the bottom of the boiler, in order to strengthen this part of the end- The material used for making manhole rings, mud- hole rings, crown stays, stay-tubes, corrugated flues, and rivets is Siemens mild steel, having a tensile strength of about 26 tons per square inch, with an elongation of 25 to 30 per cent, in lOin. Compound Lancashire and Multitubular Boiler. — Fig. 25 gives a perspective view of Messrs. Davey, Pax- ■w BJ Ky24 plates. Three mudholes are placed at the sides of the corrugated flues, in order to facilitate the cleaning of the latter. The manhole is put on the back end-plate. The effective pressure at which the boiler is worked is 1601b. per square inch, and the steam is taken off direct from the boiler shell, there being no steam- dome. man, and Co's. "Economic " boiler. The grates, fire- boxes, and cylindrical flues are arranged exactly in the same manner as in a Lancashire. The gases from the two flues meet behind the boiler in a combustion chamber, made in brickwork, from whence they return through a series of flue-tubes to the front of the boiler, where there is a smoke-box. From the smoke-box the 82 PRACTICAL ELECTRICAL ENGINEERING. gases may pass into the chimney, but it is preferable to let them return to the back of the boiler by two lateral flues, set in masonry, and which are connected to the chimney. D.W.S. Fig 25 B.C. Sections of one of these boilers are shown in Eigs. 26, 27, and 28. The shell is 14ft. 6in. long by 7ft. 6in. diameter, and it is made of steel plates fin. thick. The pansion-joint, and are provided with four Galloway tubes made of steel plate fin. thick. The tensile strength used for the internal flues is 25 tons, with about 28 per cent, elongation. It is, therefore, more ductile than the material of which the shell is made. The flue-tubes number 74, of which 12 are stay-tubes ; their external diameter is 3in., they are made of wrought iron, and lap-welded, and the thickness of material is No. 9 B.W. G. The stay-tubes are threaded, and fixed to the end-plates by nuts; the other tubes are expanded in the holes. There are six longitudinal stays made of steel, of which the diameter at bottom of thread is If in. The gusset stays are also of steel, the thick- ness of the plate is £in. The smoke-box, manhole ring, mudhole ring, and manhole saddle are all of wrought iron. The standpipes and manhole cover are of steel. The heating-surface of flue-tubes is 814 square feet, and that of the cylindrical flues is 171 square feet. The total heating-surface of the boiler, when not set in brickwork, is therefore 985 square feet ; but when set in brickwork, and having two lateral external flues, the total heating-surface will be 1,219 square feet. The working pressure is 1301b. per square inch. The external view of a similar boiler is shown in Figs. 29 and 30. This boiler is supplied with a Steam- er. G Fig. 2 6 boiler ends are made of the same material and are of the same thickness. The tensile strength of the steel is 28 tons, with about 24 per cent, elongation. The internal flues are 2ft. Gin. in diameter, and made of steel plate j^in. thick ; they are strengthened with Paxman's ex- valve (S V), one dead- weight safety-valve (D W S), two water-gauges (WG), one pressure-gauge (PG), a manhole (M H), a mudhole (m h) in front underneath the cylindrical flues, etc. Messrs. Galloways make a boiler of the construction STEAM BOILERS. 83 shown in Pig. 31. It consists of two independent in order to maintain an equal water level, and overhead boilers ; the first is a short Lancashire, and the other by a longitudinal dome. Between the boilers is an open M.H. a multitubular boiler of the same dimensions. These space which serves as a combustion chamber. The gases two sections are connected underneath by a large pipe pass from the Lancashire into the combustion chamber, 84 PRACTICAL ELECTRICAL ENGINEERING. and from there through the flue-tubes of the multi- The boiler shown in Figs. 32 and 32* is made by the tubular boiler into the chimney. No external lateral Leeds Forge Company, Limited. Fig. 32 represents a -PWJ". flues are necessary, as the heat is thoroughly absorbed longitudinal section through the boiler shell whereas when reaching the end of the second boiler. The boiler Fig. 32* gives the front view. The boiler Tenls Fig. 32b. being in two pieces of moderate dimensions is easily 7ft. Gin. in mean diameter, and is 15ft lon« The tranSP ° rted - thi <*ness of the boiler cylinder is jin., and the end' STEAM BOILERS. 85 plates, which also act as tube-plates, are fin. thick, the flues is 3ft. ljin. The ratio between the diameter There are two of Fox's corrugated flues, each having an of the flue and that of the boiler barrel is made smaller external diameter of 2ft. 9in., and they are rivetted to than in a Lancashire, in order to make room for the the flanged end-plates of the boiler shell. The grates, flue-tubes. A fasible plug (P P) is placed on the crown J^W* fireboxes and bridges are contained within of each flue for the protection of the flue in case of low telt^teTZr%^tt^e between centres of water. The external diameter of the flue-tubes is 3m., 86 PRACTICAL ELECTRICAL ENGINEERING. and their number is 76, of which 14 are stay-tubes. The latter are marked in the drawings by a double circle, and are fixed to the tube-plates by nuts. A similar boiler made by the same firm is shown in Figs. 32a and 32b. The five longitudinal stays above the flue-tubes are 2in. in diameter, and they pass at both ends through channel section stays (C S) ; the latter are rivetted to the end-plates for the purpose of stiffening the plates. The longitudinal stays are provided with nuts in the by a longitudinal stay. The stop-valve is mounted on the top of the dome. The drawings further show the manhole (M H), with saddle and cover, two mudholes, one above and one below the corrugated furnaces, a blow-off cock (BC), and a standpipe (SP), between the dome and the front of the boiler, to which the safety-valve is fixed. The boiler is set in brickwork, and has a combustion chamber at the back of it ; there is a smoke-box at the front of the boiler, and also two lateral external flues. The passage of the gases is the same as in the " Economic " described above. The heating-surface of the tubes is 570 square feet, and that of the two corrugated flues is 240 square feet. The external heating-surface is 150 square feet, which gives a total heating-surface of 960 square feet. The total grate-surface is 32 square feet, and the working pressure is 1601b. per square inch. The boiler shell, corrugated flues, stays, tube stays, manhole ring, manhole saddle, mudhole rings, stand- pipe, dome, and dome necks, are all of Siemens mild steel, made by the Leeds Forge Company, Limited; the tensile strength of the steel being 26 tons per square inch, with an elongation of 25 to 30 per cent, in lOin. usual manner. The end-plates are further stiffened at the back by a t stay (T S), and at the front by the flanged triangular mudhole, which, m combination with the longitudinal and channel section stays, keeps the end-plates rigid, and so prevents any expansion and contraction, which would be liable to cause the tubes to leak. The steam-room is increased by the large dome on the top of the boiler, the length of which is 10ft. 8in., and its diameter 2ft. The dome is con- nected with the boiler by means of two necks, one of which is wide enough for a man to pass through. The ends of the dome are dished, and are further stiffened B.O. Wig. 34 Compound Cornish and Multitubular Boiler.— Davey, Paxman, and Co.'s "Economic" boiler with one cylindrical flue is shown in Figs. 33 and 34. The principle of this boiler is the same as that of the com- pound Lancashire and multitubular boiler. The gases may either pass direct from the smoke-box into the chimney, or there may be two lateral external flues. The main shell is 9ft. 6in. long by 5ft. 6in. diameter, and made of steel ; the thickness of cylinder plates is tin., and that of the end-plates is -^in. The tensile strength of the material is 28 tons, with about 24 per cent, elongation. The internal flue is made of steel 'STEAM BOt'LEkS, 87 plate fin. thick, the diameter of the flue is 2ft. 9in. The tensile strength of the steel used for the internal flue is 25 tons, with about 28 per cent, elongation. There are 40 flue-tubes made of wrought iron and lap- welded ; their external diameter is 2fin., and thickness of material is No. 10 B.W.G. They are fixed in the cisely the same as in the boiler shown in Figs. 31 and 32, and made by the same firm. This boiler, however, has only one corrugated flue, of which the internal diameter is 3ft. 9in. The object of placing the flue at the one side of the shell is to facilitate the cleaning of the bottom of the boiler. There are 70 wrought-iron end-plates by expansion. There are no stay-tubes. The longitudinal stay is made of wrought iron, with a diameter of l£in. The four gusset stays are made of wrought iron, the plate being T Vn. thick. The smoke- box, manhole ring and mn dhole ring are made of wrought iron, and the dome is made of steel. The stop- valve is mounted on the top of the dome, whereas the safety-valve is mounted on the manhole cover. The grate-surface is 12 square feet ; the heating-surface of the flue-tubes is 240 square feet, and that of the cylindrical flue is 84 square feet. The total heating- surface of the boiler, when not set in brickwork, is therefore 324 square feet, but when the boiler is set in brickwork, and has two lateral external flues, then the total heating-surface will be 423 square feet. The working pressure is 701b. per square inch. A compound Cornish and multitubular boiler made by the Leeds Forge Company, Limited, is illustrated in Figs. 35 and 36. The dimensions of boiler shell, dome, dome necks, manhole, and standpipe are pre- flue-tubes as well as 14 stay-tubes of steel. The heat- ing-surface of the tubes is 630 square feet, that of the L.S.V corrugated flue 175 square feet, and the external heat- ing-surface is 150 square feet, thus making a total of 88 PRACTICAL ELECTRICAL ENGINEERING. 955 square feet. The grate-surface is 22 square feet, and the working pressure is 160 pounds per square inch. The end-plates of the boiler are stiffened by channel section stays (C S) . The material used in making the various parts of the boiler is the same as described on page 86. from where they return by the sides and bottom to the chimney. A boiler of this construction would have a greater evaporative capacity than a breeches-Sued boiler of the same dimensions. Water-Tube Boilers. — These boilers contain a number of long water-tubes of small diameter, which are con- Gonvpound Breeches-Flued and Multitubular Boiler.— It is evident that the heating-surface of a breeches- flued boiler as the Galloway, might be increased by the use of flue-tubes. In the boiler illustrated in Fig. 37 the combustion chamber is a short Galloway flue, the flue-tubes carrying the gases to the back of the boiler, nected at two or more places to a horizontal main shell, which is placed above the tubes and contains the steam- room. The best-known boiler of this class is that manufac- tured by the Baboock and Wilcox Company, of Glasgow. As shown in Pigs. 38 and 39, this boiler 90 PRACTICAL ELECTRICAL ENGINEERING. Fig. 38. STEAM BOILERS. 91 Tig, 39, Fig. 41. Fig. 40 Fig. 42, STEAM TOILERS. 93 consists of a number of lap-welded wrought-iron tubes placed in an inclined position, the ends being connected at the front as well as at the back to the main shell by two sets of tubes. The end connections (E C) are in one piece for each vertical row of tubes (see Fig. 41), and are so placed that the tubes in the same horizontal row come over the spaces left between the tubes in the row below. The holes in the end connections are made tapering (see Fig. 40), and the tubes are fixed therein by an expander. The end connections are connected with the main shell by tubes, and at the back also with a mud-drum (M D) below. For the purpose of cleaning the tubes, a mudhole is placed opposite the opening of each tube. The mudhole joints are faced, so as to do away with packing. The main shell is made of wrought iron or steel, and is closed at the ends by dished plates. tinuous circulation. The steam is taken off at the back of the main shell in order to separate it as much as possible from the suspended water. The mud-drum is made of cast iron, and is provided with mudhole and blow-off-cock. The greater part of the sediment will settle down in the mud-drum, from which it can partly be removed by blowing-off at intervals, the frequency of which depends upon the amount of impurities con- tained in the feed-water. The feed-water is pumped into the main shell, as shown in Fig. 40. Fig. 42 shows a section of a Babcock-Wilcox boiler in situ. Figs. 43, 44, and 45 illustrate scale drawings, with setting in brickwork, of two Babcock and Wilcox boilers at the station belonging to the Chelsea Electri- city Supply Company, Limited. The two boilers are set together in masonry. Each boiler contains nine rows Fig. 39 shows the boiler in section, and also the passage of the gases. It will be seen that there are two partitions, lined with firebricks, at right angles to the tubes, the object of which is to compel the gases to follow in a zigzag up and down the tubes. The gases thus strike the tubes three times on their way to the chimney, and almost at right angles every time. The boiler is suspended, independent of the brickwork, from wrought- iron girders resting on iron pillars, thus allowing the boiler to expand freely and the masonry to be repaired or removed without disturbing the b :iler. . The water inside the tubes, as it is heated and evaporated, tends to rise towards the higher end of the tubes and then into the main shell, where the steam is given off to the steam-room ; the water then descends from the main shell through the tubes at the back, thus forming a con- of five tubes each. The tubes are 4£in. in diameter, and their length is 17ft. 6in. The main shell is 3ft. in diameter, 23ft. long, and its axis is lift. lOfin. from the ground. It will be seen that it is suspended from the two girders, G t and G 2 , Fig. 43. For the purpose of cleaning the boiler there are three cleaning-doors (C D) built in the masonry, and large enough for a man to enter through. When the inside of the tubes is to be cleaned, the door in front of the boiler is opened, and the mudholes at each end of the tubes are removed, thus enabling the man to see right through when a lamp is placed at the opening of the other end of the tube. The thickness of the masonry is 1ft. bin., and the dis- tance between opposite walls, which are lined with fire- brick, is 3ft. 3in. It will be seen that the gases only circulate twice 94 PRACTICAL ELECTRICAL ENGINEERING. round the tubes. Eising from the grate, they pass through the spaces left between the front part of the tubes, and strike the main shell, then descending, strike that part of the tubes which lies between the partition on the top of the bridge and the back end connections. An underground channel carries the gases from all the fails, by a donkey-pump. The boiler is provided with one pressure-gauge, two water-gauges, one dead-weight safety-valve, and a stop-valve. The total heating-sur- face of each boiler is about 1,000 square feet ; the grate being 6ft. long by 3ft. 2in. wide, the grate-surface is 19 square feet. boilers into the chimney. A damper (D) , which can turn round a horizontal axle, is placed on the top of the flue which carries the gases to the underground channel The opening left by the damper for the passage of the gases can be regulated from the front of the boiler bv moving a lever not shown in the drawings. The water is pumped into the main shell by an injector, and if this Another kind of water-tube boiler is illustrated in Figs. 47, 48, and 49, which show longitudinal section, cross-section, and front view respectively. The tubes are here horizontal, and their diameter may be 2ft. or more. The tubes are placed in three horizontal rows, and the water circulates from the one row to the next through a number of vertical connecting tubes. STEAM BOILERS. 95 Below is a mud-drum, the object of which is the same as that in the preceding boiler. The flues are arranged in a wheel draught, the gases circulating first round the lowest set of tubes, then round the second set, and Fiff/,3 Cross Section- last round the top set, where they also help to dry the steam, the temperature of the gases being then so low that the part of the shell bounding the steam-room cannot become red-hot. A steam-dome above connects the steam-rooms of the three top shells. The steam- valve, as well as two safety-vales, are mounted on the an internal firebox, the sides and crown of which act as heating-surface. As vertical boilers have a compara- tively small water-surface and a high water-room, they are apt to prime. Vertical Boilers with Water Tubes. — The heat- ing-surface of these boilers is increased by a number of water-tubes passing through the firebox. A vertical boiler with water-tubes is shown in Figs. 50 and 51, and is constructed by Messrs. E. Garrett and Sons. The water-tubes are not quite horizontal, which has the advantage of allowing the better escape of the steam and heated water from the tubes, and thus promoting the circulation of the water. There are only three tubes, the internal diameter of which is 8in. ; a mudhole is placed in front of each tube, thus permitting thorough cleaning without much trouble. The crown of the firebox is stayed to the crown of the boiler by the vertical uptake. The height of the boiler, including uptake, is 9ft. 9in., and its external diameter is 3ft. 6£in. The thick- ness of the boiler shell is fin. There is one manhole lOin. by 14Jin., and seven mudholes 3in. by 4£in. The firebox shell is Jin. thick. The draught can be regu- lated from outside by lifting or lowering the damper, and thus closing, more or less, the opening between the firebox and the uptake. The grate-surface is 7 square feet, and the total heating-surface is 78 square feet. The average rate of consumption of coal is about 91b. to 101b. per hour per square foot of grate-surface. The material used for all parts of this boiler is Siemens- Martin steel. The gases rising from the grate will strike the water-tubes, and thus be broken up and deflected towards the sides and crown of the firebox. The Fig. 49. Fig. 48. dome, which is also provided with a manhole. Man- holes or mudholes are also provided at the front of each tube and in the mud-drum. Vertical Boilers. Vertical boilers are only used for producing small quantities of steam, and are handy where economy of space has to be considered. They consist of a cylin- drical barrel, the axis of which is vertical. They have Fig. 47. damper will also act as a deflector. The temperature of the gases when flowing through the uptake must not be so high as to make red-hot that part which passes through the steam-room ; this part of the uptake will act as a steam drier. A vertical water-tube boiler made by Messrs. John Musgrave and Sons, of Bolton, is shown in Figs. 52 and 53. It has 120 tubes of 2Jin. diameter, and 3ft. 5in. long ; 96 PRACTICAL ELECTRICAL ENGINEERING. they are made of wrought iron and are lap-welded. The tubes are placed in 12 horizontal rows, with 10 tubes in each row. It will be seen that the tubes in any row are placed at right angles to the tubes in the rows below and above, thus forming a complete network for the purpose of breaking up the gases and deflected into the tubes : a circulation is thus produced. The tubes are fixed by expanding the ends in the tube- plate holes. The boiler is 9ft. high and 5ft. inside diameter. The main shell is welded and is made of steel plates T Vin. thick, the crown being |in. thick. For the purpose of cleaning the inside of the tubes the Funnel 6 long. M. H v ■(rrTTOD HOLE * TO EACH TUBE F. D . W. M. H . V" MUD HOLES ALL ROUND. Fig. 50. deflecting them to the sides. As the tubes are hori- zontal, the heated water and the steam produced inside the tubes would have difficulty in escaping from them ; it is therefore necessary to promote circulation in another way. This is done by placing a deflector, N, at one end of each row of tubes, whereby some of the water, while rising in the boiler, will be caught and shell is made in two parts, having a joint 3ft. 5in. from the base of the boiler. This joint is faced, and the two parts of the shell are connected by 68 bolts 4]in. in diameter. The crown of the shell is further fixed to the uptake, as shown in the drawing, by 26 bolts ljin. in diameter. Fig. 54 shows the upper shell removed for cleaning, STEAM BOILERS. 97 and Fig. 55 shows the external appearance of the so close together. The soot and ashes which are col- boiler, lected on the tubes are blown off by steam jets, pro- 6H 3 VERTICALCROSSTUBE BOILER Fig. 51, Fie. 53. 5* f 1 J 111 11 i? u j,* *[ «t3*si> * JKRIXKHMHK), X L/v !X Fig. 52. The cleaning of the outside of the water-tubes with duced by letting steam into the hollow ball, B, which a brush is made difficult on account of the tubes being has a number of nozzles screwed in like a porcupine. 98 PRACTICAL ELECTRICAL ENGINEERING. The pipe, P, which is connected at ihe one end to the ball, and at the other end to the comhira^vn casting, C, carries tbe steam from the steam-room into the ball. There are four muc.ha.ss, 3jin. by -5in.. a: tire bottom of the shell, for the purpose of removing the sediment. The grate-surface is 15'5 square feet, and the total heating-surface is 344 square feet ; 151b. to 181b. of Fig. 54. Fig 55. The pressure-gauge, as well as the blast for forcing the draught, are connected to the combination casting, C, so as to avoid making a number of holes in the boiler. The lower part of the firebox, surrounding the fire, is a welded ring, 4ft. 5Jin. inside diameter, and is made of steel plate fin. thick ; it is stayed to the outer shell by stay-bolts. The upper firebox, containing the water- coal may be burnt per square foot of grate-surface per hour. The Field Boiler, Figs. 56 and 57, is also a vertical water-tube boiler ; the tubes are, however, of a peculiar construction, known as the Field Tube, and named after the inventor, Mr. Edward Field. Fig. 56 shows the Field tube in section. The tube-plate of the boiler tubes, is square, with corners of 3in. radius ; its inside dimensions are 3ft. 4in.by3ft. 3in. high, and it is made of steel plates T Vn. thick. The firebox crown is stayed to the boiler crown by the cylindrical uptake, which is 20m. inside diameter, and made of steel plate fin. thick. The tensile strength of the steel used in this boiler is 28 tons, with an elongation of 20 per cent, in 8in, is drilled with a hole of required taper to suit the expanded end of the outer tube ; the latter is a lap- welded tube, which hangs down into the fire from the tube-plate, the pressure of the steam tending to keep it always tight ; it supports on its top the edge of the inner tube, which is open at both ends, and provided with a. cone-shaped deflecting top. The effect of STEAM BOILERS. 99 this combination is to produce a natural and powerful circulation of the water, due to the fact that the hottest water in a boiler is always that near the heating- surface. The boiler consists of an outer cylindrical shell, and an inner cylindrical firebox, the crown of which serves as tube-plate for a number of Field tubes. The two in masonry, and the draught can be regulated by the damper. The advantage in this boiler, besides the powerful circulation, is the facility with which a tube, when injured, may be removed and substituted by a new one. It is stated that another advantage with the Field tubes is the freedom from leakage, the pressure of the steam J" rfti ifh rf% „ rff-i ( IWHH ) lOnnrp — r rp rrti mrHT,[f%ifWrfti ww t — ) DBUH ) | Wr \v-/ V_y w w \-/ ac ^ing to whether the two plates lap over or meet abut The following symbols will be used in dealing with riveted joints : d diameter of rivet, which is supposed to be the same as that of the hole after riveting is completed. iio. 65. Fig. 66. S thickness of plate. Si thickness of strap or straps in butt-joints. p x pitch of rivet— i.e., distance between centres of two STEAM BOILERS. 105 consecutive rivets in the same row parallel to the edge of the plate. p. 2 smallest distance between centres of two rivets belonging to two consecutive rows of rivets. p 3 distance between centre of rivet and edge of plate. T original tensile strength of boiler-plate in pounds per square inch — that is, the tensile strength of the test-strip. T x apparent tensile strength of boiler-plate in pounds per square inch — that is, the tensile strength of the plate as it appears to be when testing the com- pleted joint in the testing machine. S original shearing strength of rivet iron or rivet steel in pounds per square inch. S x apparent shearing strength of rivet iron or rivet steel in pounds per square inch. C bearing pressure — that is, the pressure on the rivet tending to crush the rivet or that part of the plate which surrounds the rivet hole. r\ ratio of shearing strength of rivet to tensile strength of plate. efficiency of joint — that is, the ratio of strength of joint to that of the full boiler-plate. n number of rivets in one row. When, however, the joint is tested, the apparent tensile strength of the plate is found to be less than that of the drilled plate, the reason being that the pulling forces, not acting in the same line, will bend the plates, whereby a bending stress, in addition to the tensile stress, will be thrown on the plates. For the same reason the rivets are also subject to a bending stress, with the result that the apparent shear- ing strength of the rivets in a joint is smaller than the original one. The diminution in the shearing strength has further been found to be greater in joints with drilled holes than with punched holes, the reason being that the sharp edges of tbe drilled holes have a greater shearing effect on the rivets than the more blunt edges of the punched holes. By rounding the edges of drilled holes the shearing effect is diminished. Fig. 67. The force which tends to burst the joint has to over- come one of the following resistances : (a) The resistance of the plate against being torn along the centre line of the rivet holes belonging to the same row, this line being the fracture line. (b) The resistance of the rivets against shearing. (c) The resistance offered by the rivet, or that part of the plate which surrounds the rivet hole, to with- stand crushing. (d) The resistance of the plate against being torn between the rivet hole and the edge of the plate. Another resistance which has to be overcome, is the friction between the plates. The rivet, being red- hot while the second head is formed, will contract in cooling, and thus press the two plates together. The frictional resistance which is hereby produced cannot, however, be relied upon, as it varies with the tempera- ture of the rivet, when the riveting was performed, and also upon vibrations. This resistance is therefore not taken into account when calculating the strength of a joint. It has been found by experiment that the tensile strength along the fracture line of a drilled plate is greater than the original tensile strength of test-strips. Fig. 67. It is evident that in calculating the resistance of a joint the strength of the material as it appears in an actual joint should be taken. The values in the follow- ing table are taken from Professor Unwin : T mean. T S about £ i Material. Single riveted. Double riveted. are A B A B A B Iron plates ... Steel plates ... Iron rivets ... Steel rivets ... 46000 62000 62000 66000 0-88 1-00 0-77 0-90 0-95 1-06 0-85 1-00 0-8 T 0-8 T 0-8 T 0'8T 43000 49000 46000 53000 A. Drilled B. Punched. 100 PRACTICAL ELECTRICAL ENGINEERING. In lap-joints and butt-joints with single cover, the rivets are sheared in one plane only ; such joints are therefore exiled single-shear joints. In butt-joints with double cover, the shearing takes place in two planes, and the joints are therefore double-shear joints. In a well-designed joint the shearing resistance of the rivets should be equal to the tearing resistance of the plate along the line of fracture. The shearing resistance of the rivets in a single- shear joint will be — for single-riveted joints Table A. .x^x Sl for double-riveted joints 2 n ^-t- x Sj (1) (2) The tearing resistance of the plates in single-riveted, as well as in double-riveted joints, will be n (p 1 - d) x S x Tj (3) By equating (1) and (3) we shall have for single- riveted joints ^ 4 ' S (4) by equating (2) and (3) we shall have for double-riveted joints ^i = ^+|x, x ^ (5) Q where « =■ — L . As the tearing resistance of the full plate is n x Pl x S x T, it is evident that the efficiency of the joint will be f . n x fo - d) x S x T 2 ( 1 _d\T l ... nxftxjxT -V pj "t" (b) for both single and double riveted joints. In the following tables, the holes are assumed to have been drilled in the plates, and the values of T T, — x , and Sj are taken from the preceding table. The table A shows that double-riveted joints are stronger than single-riveted ones, and it will further be seen that the pitch of the rivet and the efficiency of the joint depend upon d, *?, and |; we must there- fore have formulae by which these quantities can be found. _ In calculating the above table the possibility of the rivet or the plate surrounding the rivet hole being ZS ?T. n0t b ? n tak ? int ° acCOUnt > nor h ^e we which gives examined the resistance of the plate against being torn between the rivet bole and the edge of the plate The latter however, will be great enough if W e mak Single rivetec joints. 1\ Pi 4> Iron plates with y 106 1-21 0-69 0-79 0-98 1-12 0-65 0-75 d + 0-832 x- 8 d + 0-95x- 8 (^ + 0-542xl 2 8 d + 0-62x_ 8 Double riveted d+l-5ix- 8 d+l-76xl 2 8 rf+l-02xl 2 8 rf + l-18xl 2 8 0-73x1 8 iron rivets. Iron plates 7 with > 1+0-832x1 8 0-836x1 8 steel rivets. Steel plates ] with I 1+0-95x1 8 0-542x1 8 iron rivets. Steel plates ] with I steel rivets. J Iron plates 1 with l 1+0:542x1 8 0-62x1 8 1+0-62x1 8 joints. 146x1 8 iron rivets. Iron plates ] with L 1 + 1-54x1 1-67x1 8 steel rivets. Steel plates ] with i- iron rivets. Steel plates ] with L 1 + 1-76x1 8 1-08x1 8 1 + 1-02x1 8 1-25x1 8 steel rivets. 1 + H8x£ If the pressure — the bearing pressure— between the rivet and the plate is too great, the effect will be to make the joint loose. The resistance of the joint to withstand this pressure depends upon whether the bear- ing area, dxS, which supports the pressure is large enough. We ought, therefore, to have, in a well- designed joint, the maximum crushing force allowed on the rivet equal to shearing resistance, or for single- shear joints d C i-l"27x Fi - As a result of experiments on riveted joints, Professor Kennedy has found that the intensity of bearing pressure on the rivets exercises a very iinportairt in- STEAM BOILERS. 107 fluence on their strength. So long as it does not much exceed 40 tons per square inch on steel rivets it does not seem to affect their strength, but pressures of 50 to 55 tons per square inch seem to cause the rivets to shear at stresses varying from 16 to 18 tons per square inch. Q We may therefore allow -q- = 2 in single-shear joints, where Sj is taken from the table on page 105, so that we have for steel as well as for iron rivets d 2-54 (7) The diameter of the rivet may be found from the following rule, d = 1-2 JJ (8 ) which is due to Professor Unwin. The two formulae (7) and (8) combined require S% 0'22in. This is, however, within the limits used with boilers. By eliminating S between (7) and (8) we have d!> 0'57in.; or, say, fin. Formula (8) may also be written thus : d 2 = 1-44 (9) (10) We can now, by means of (7), (8), and (10) and the above table, find^ and of single-shear joints. According to the Board of Trade rules we must have — p a ^2d (ID for chain joints (see Figs. 74 and 75), and for zig-zag joints (Fig. 76)— = &p x + Ad _ (12) Pi 10 It is necessary that p x should be greater than twice the diameter of the rivet head, or, according to Figs. 71 and 73, we must have p x > 3'6 x d or 3'8 x d. It is therefore possible that the table on page 106 will give us values for p x which are too small. In such cases we d 2 must make — > T44. Suppose we make it equal to a, 8 then as —.% 2*54 we must have 8- 6-45 Formula (6) shows that the strength of the joint in- creases bv making — small. In boilers it is, however, Pi necessary that the joints should be water and steam tight, and — cannot therefore be made so small as in Pi girders. The shearing resistance of the rivets in double-shear joints will be — for single-riveted joints n x 2 x —r- x S, (13) and for double-riveted joints 4 2 n x 2 x '-^-^ x S x . (14) The tearing resistance of the plates in single-riveted, as well as in double-riveted joints, will be n (p x - d) S T a (15) By equating (13) and (15) we shall have for single- riveted joints , t d 2 S, • (16) and by equating (14) and (15) we find that the pitch for double 7 riv.eted joints will be p 1= cZ +7r x|x|i (17) The efficiency of both kinds of joints will be ^. XPi-flJT! A d\T± m , (1Q) ip x 6 T v p x ■ Table B. Single-riveted double-shear joints. Si Pi <£ Iron plates ] with L iron rivets. Steel plates ] with \ iron rivets. Steel plates 1 with I steel rivets. 0-82 0-53 061 Hi d + V29x%. rf + 0-83x^- d + 0-96x1 1,4 4 1 + 1-29x1 0-83 x 1 1+0-83x1 0-96 x 1 8 1+0-96x1 S Iron plates with iron rivets. Steel plates with iron rivets. Steel plates with steel rivets. Double-riveted double-shear joints. d 0-75 0-50 0-58 d + 2-36xl d+l-57x d+l-82x d? d* 2-24 x ' l + 2-36x! 1-66 x d 1 + 1-57x1 o 1-93 x' l + l-82x!i Professor Kennedy finds that in double-shear joints it is impossible to develop the full shearing resistance of the joint without getting excessive bearing pressure, because the shearing area is doubled without increasing the area, dxS, on which the pressure acts, 108 PRACTICAL ELECTRICAL ENGINEERING. Let us assume a maxi mum bearing pressure of 50 tons A flat surface, subject to fluid pressure, per square incb on steel rivets, tben the shearing will A circular cylinder, subject to fluid pressure acting on probably take place at 17 tons per square inch. We its outside surface. have thus increased the bearing pressure allowed in (i) j n the fi rs t case> w here we have a cylinder acted formula (7) from about 43 tons to 50 tons, and at the U p on by a pressure from inside, the cylindrical form will same time we have reduced the shearing strength from no t b e changed. The pressure, however, will tend to 22 tons to 17 tons per square inch, or to 77 per cent, fracture the shell, partly in a plane at right angles to of the former value. We can, therefore, take ^ the axis of the shell, and partly in a plane through this "i axis. equal to three in double-shear joints. As the maximum The first-named fracture would be caused by the crushing force should be equal to the shearing resist- total steam pressure acting upon the end-plates of the ance of the rivets, we must have shell. This pressure is evidently equal to (jxixC^x^xSj. . .(19) ^p**** (23) d 2 C The resistance of the material which the pressure or ' ~$ = ^ x Si' has to overcome is c 7rD 6 Xc$xT (24) and as S^ =3 ' where T is the tensile strength of the boiler plate across the grains. The value of S, which we would - " be the efficiency of the longitudinal joint, then we must have When a larger plate of thickness S is supported by stay-bolts or longitudinal stays, and the distance be- tween centres of consecutive stays is a, then the greatest stress on the plate will be 8 x L r x __ x 0" = i x D 6 x L r x p e . (43) 2 „ a 2 r = - x — 9 t 2 ■Pe (50) "Where L r is the length of a shell ring, (43) will give us — 20' T * The lap-joint will be strong enough if D 6 x P* x /« 4 T (44) (45) The area supported by each stay will be a square inches. Formulae (49) and (50) are due to G-rashof ; the safe value of r depends upon the construction of the stays, and whether the plates are exposed to the impact of heat or flame. Stays used for supporting flat surfaces may be : where is the efficiency of the joint The safety factor used by the Board of Trade is 5 for boiler shells made of best material, rivet holes drilled in place, and all longitudinal seams made with double-riveted butt-joints with two straps, and alto- gether of superior workmanship. (2) The hemisphere is often used for end-plates for boiler shells or domes. The shape of the sphere, like that of a cylinder, is not altered by the inside pressure, and the stress in the material is the same at every point of the shell. Taking the diameter of the sphere as equal to that of the boiler shell or dome whose ends it is to close, we find that the force tending to fracture it along a diametrical plane is ttD 6 2 4 ■x p» The resistance of the material will be rD fc T where S 2 is the thickness of the material. (46) and (47) we obtain p e 4 T • • (46) . ■ (47) By equating • • (48) The plate thickness of the sphere need not therefore be more than half that of the cylinder-plate ; /„ might be taken as 5 or 6. Dished ends should, according to Board of Trade rules, be stayed as .flat ends, but if they can be con- sidered as portions of spheres, the stays may have a stress exceeding stays for fiat ends. The ends of the domes in the boilers, Figs. 32 and 36, are dished, and supported by longitudinal stays. (3) Fluid pressure acting upon flat surfaces tends to bulge the plate. Such plates must therefore be of small dimensions, or else they must be well stayed, so as to leave small distances between the supporting stays. When a circular plate, fastened along its periphery, having a diameter D and a thickness 8, is acted upon by the effective pressure, p„ then the greatest stress, r, in the material will be 1 - D 2 t = — x — 6 S 2 X p e (49) Fig. 69. (a) G-usset stays, Fig. 69, which support the flat ends, B, of boilers by making connection with the cylindrical shell, B P. They are usually made of a single plate, Gr S, of iron or mild steel, the one end of which is riveted to the end-plate, E, and the other end to the boiler barrel, B P, by ni3ans of angle-iron. Gusset stays are generally used in Cornish and Lanca- shire boilers, see Figs. 26 and 33. (6) Longitudinal stays, which are long iron or steel rods reaching from the one end of the boiler to the other, and supporting the flat surfaces of the end-plates by balancing the pressures to which they are exposed. Longitudinal stays are generally screwed at both ends and fixed to the end-plates by nuts, as shown in Fig. 70, where E is the end-plate of the boiler, L S the longitudinal stay ; C 1 and C 2 are copper washers. lio 'PRACTICAL ELECTRICAL ENGINEERING. In multitubular boilers, some of the tubes are screwed at both ends and are provided with nuts ; they act as longitudinal stays, supporting the flat tube-plates, and are therefore called stay-tubes. The Board of Trade allow on solid steel screwed stays, which have not been welded or otherwise worked after heating, a working stress of 9,0001b. per square inch of net section, provided the tensile stress is from 27 to 32 tons per square inch, and the elongation in 10in., about 25 per cent., and not less than 20 per cent. This corresponds to a safety factor of between 6-7 and 8. In the Garrett loco, boiler, Fig. 21, the longitudinal stays do not go through the plates ; the end-plates are therefore not weakened by making holes in them. These connections are shown in detail in Figs. 71 and 72. L.S. Fig. 71. In Fig. 71, e is an eye riveted to the end-plate, E ; the longitudinal stay, L S, is fixed to the eye by the pin, p. Fig. 72. The stay, L S, in Fig. 72, is pinned to the two angle- irons A 1 and A 2 , which at the same time stiffen the end-plate, E. (c) The flat crowns of loco, fireboxes and of the combustion chambers of marine boilers are often stif- fened by crown stays or girder stays, as will be seen in Figs. 19 and 24. Girder stays are made of wrought iron or mild steel; the girder must not rest directly on the roof- plate, but the water must have free passage, so as to prevent overheating. Girder stays prevent, to a certain extent, the free circulation of the water above the crown-plate, and for this reason corrugated plates, as in the Garrett boiler, Fig. 22, may be considered better. The method of staying the firebox roof by long bolts to the crown of the boiler, as in the Field boiler, Fig. 56, is, no doubt, also better than girder stays. (d) Stay-bolts are used for stiffening two surfaces, generally flat surfaces, which are close together. SB Fig. 73. The stay-bolt, shown in Fig. 73, is that which is most commonly used. It is screwed at both ends, and riveted over the plates, to which it acts as a stay. Stay- bolts are made of wrought iron or steel; but in loco- motive boilers, they are often made of copper, as this metal stands the intense heat of the fire better than the two other materials. In Fig. 73, B P stands for boiler-plate, F P for firebox-plate, and S B for stay- bolt. (4) A circular cylinder, subjected to external pressure, will remain unaltered in shape, if the cross-section is a perfect circle, and there would be a uniform stress throughout the material. But a small deviation from the true circle will cause the cylinder to collapse at a comparatively small pressure. The determination of the plate thickness by theoretical formulas would, therefore, be very complicated, and empirical formulas based upon reliable experiments must be resorted to. The late Sir William Fairbairn made a series of experiments with tubes closed at both ends and exposed to external pressure, which latter was increased until the tube broke. He found that the bursting pressure did not only depend upon the diameter, D, of the tube and the plate thickness, S, but also upon the length, I, of the tube. The results of his experiments are expressed in the following formula : p e = 806,300 x s*-™ UB ■ (51) where p 6 is the effective collapsing pressure in pounds per square inch, I is given in feet, whereas D and S are in inches. Fairbairn's formula can be applied for finding the plate thickness of an internal circular flue. In order to obtain a suitable 8, it is necessary to divide the flue into short cylinders, joined together by strengthening rings or the like. I, in formula (51), will then be the distance between two consecutive stiffening rings, and not the total length of the flue. We have seen that the plate thickness of a flue must be small, say, ^in., in order to STEAM BOILERS. ill ' prevent the plate from being burnt by the heat of the gases. We must therefore consider S as given, and find I from formula (51), using a safety factor of 10, I to be taken as the distance between the strengthening rings. The flue rings are generally made of mild steel plates, but may also be made of best wrought iron. The plates are curved in the bending rolls to the required circle, and the two ends are bent into contact for the purpose of being joined. As it is necessary that the ring should be as near as possible a perfect circle, it is evident that the joints must be very uniform ; they should therefore either be welded or butt-jointed. If butt-joints are used, they should either be double-riveted with one strap, or single-riveted with double straps. The riveted joints, however, will be struck by the flame, and therefore have a tendency to be overheated ; for this reason welded joints are preferable. It is of great importance that the joints connecting consecutive rings of the flue should be designed so as to allow the flue to expand and contract longitudinally, this having a great bearing upon the strength and durability of the boiler. The joints should further be removed from the direct line of draught, so as to escape the scouring action and intense heat of the gases as theyJpass]along-the flue. and at the same time stiffening the flue, F P. The rivets and laps, however, are in the direct line of the draught. The flue plates, F P, may also be flanged at both ends, and then riveted together with a caulking ring, C E, between them, as shown in Fig- 76. It is evident that the joint in this case is outside the direct action of the flame. E.R. A great improvement in expansion boiler-flues is the Fox's corrugated furnace, which has already been shown in several boilers, Figs. 24, 32, and 36. It is made of Siemens mild steel, manufactured by the Leeds Forge Company, Limited, andjis]machine-rolled,'so that the Fig. 74. As examples of expansion flues, the following have been selected : In Fig. 74 is shown the Paxman expansion boiler- flue. It consists of a series of short lengths, which are made of very ductile soft steel, the tensile strength being 25 tons, with about 28 per cent, elongation ; or it may be made of best wrought iron. The rings are welded, and the ends are then heated in a furnace and enlarged in a flanging machine, in such a way that the end of one fits exactly within or without that of the next ; the holes are then drilled in position through both, and the flue is completed by riveting. This construction allows the flue to expand freely, the rivets and the laps are outside the direct line of the flame, and the strength of the flue is considerably increased, by the diameter of the joint being greater than that of the flue rings. The boilers illustrated in Figs. 26 and 33 are provided with this expansion flue. . Fig. 75 shows section of an expansion-joint which is often used, the A-shaped ring, E E, acting as a spring The advan- cross-sections are almost perfect circles, tages of this furnace are : (a) The increased strength by the many corrugations allowing furnaces of varying diameters to be made of FP FP Ki«. 76. material fin. thick, and subjected to external pressure up to 2001b. per square inch. The Board of Trade allow the working pressure on corrugated furnaces to lia Practical electrical engineering. be equal to — (where D is the mean diameter of the furnace in inches) provided that the plain parts at the ends do not exceed 6in. in length, and that the plates are not less than fV™. thick. If the furnace is riveted in two or more lengths, see Fig. 77, the case should he submitted for consideration. ■ ton fusible plus (if koiiikd) (b) An increased heating-surface of about 50 per cent., in addition to which the corrugated surface assists in breaking up the gases, thus absorbing more heat than flues with smooth surfaces. (c) It possesses a higher degree of elasticity than the previously mentioned flues, and yet at the same time it is strong enough to act as a longitudinal stay. It is claimed that the corrugated furnace has the advan- tage of throwing off the scale and sediment due to its great elasticity. (d) Uniformity of thickness, except where two or more lengths are jointed, as shown in Fig. 77. When required, a flat space, see Fig. 77, may be in- serted for a fusible plug. "When cross tubes are re- quired to be fitted into the flues, flat spaces are rolled on each ring for this purpose. Another corrugated furnace, made by the Farnley Iron Company, Limited, is shown in Fig. 78. It will be seen that the corrugation follows a spiral. The appli- cation of this furnace to marine boilers is illustrated in Fig. 79. Manholes and Mudholes. The manhole is made in the boiler shell for the pur- pose of allowing a man to get inside the boiler, in order to inspect it. The hole is made oval for two reasons • partly m order to make the orifice as small as possible and partly because the door could not be passed through a circular hole. The longest axis of the hole varies from 18in. to about 14in., and the shortest axis from 13in. to lOin. In horizontal land boilers, the hole is made in the crown of the boiler barrel, the longest axis being parallel to the axis of the boiler. In marine boilers, the manhole is generally made in the end-plates, and its longest axis is then horizontal. For making it convenient to get inside a vertical boiler, the shortest axis of the hole is parallel to the axis of the boiler, the hole being made in the barrel. Fig. 79. As the shell is weakened by the large hole, it is evident that the part of the boiler-plate surrounding the hole must be strengthened. This may be done in two ways. In land boilers working with low steam pressure, a flat wrought-iron or mild steel ring, the compensating ring, riveted on the boiler-plate, may be considered sufficient. This ring is oval, and is of the same shape as the hole. It is thicker than the boiler-plate, and is about 3in. wide. The manhole is then closed by a cast- iron door, which fits inside the boiler-plate, against which it is tightened by one or two studs, the nuts of which rest on arched crossbars. In marine boilers, that part of the end-plate, where the hole is made, is further strengthened by the aid of longitudinal stays, as shown in Fig. 23. When the working pressure of the boiler is high, the flat compensating ring will not be sufficient to stiffen the plate surrounding the orifice ; it is therefore sub- Fio. 80. stituted by a flanged saddle of mild steel, which is riveted on the boiler-plate, either inside or outside the barrel. In Fig. 80, is shown an inside flanged saddle with an embossed door, made by Mr. M'Neil, of Glasgow. Both saddle and door are machined on the faces which meet, so that a good joint can be more easily obtained. With this arrangement of saddle and door, admission STEAM BOILERS. 113 to the boiler can be obtained much more rapidly than where outside saddles are used, with doors fixed by a large number of bolts, passing through the flanges of door and saddle, as shown in Fig. 81. A saving of time is also effected in using inside saddles when the door has to be closed, only two nuts having to be screwed up to make a joint. The pressure of the steam assists in keeping the joint tight, whereas in the outside saddle the whole strain is thrown on the bolts. boiler. The passages through the arms are liable to get choked by impurities and dirt contained in the Fig. 81." Mudholes and their doors are made in the same way as manholes, but as they are smaller they have only one stud and one crossbar. In Lancashire and marine boilers, the mudholes in the end-plates underneath the internal flues may be as large as manholes. Mudholes are sometimes made circular and threaded ; they are then closed by screwed plugs. The diameter of such holes is about 2£in. Mudholes are placed in those parts of the boiler shell, where the removal of sediments would otherwise be difficult. Water-Level Indicators. The height of the water level in a boiler may be indicated by means of either water-gauges or test- cocks. The water-gauge shown in Figs. 82 and 83 is invented and made by Messrs. Dewrance and Co., of London. It has two horizontal arms, A and B, each provided with an asbestos packed cock, which will be seen in section in Fig. 83, and each bolted to the end-plate of the boiler by means of three bolts (Jin. diam.) through the flange. The nipple fits into the hole made in the boiler, and an asbestos washer being placed between the flange and the boiler-plate. Arm A must be fixed somewhat above the highest, and B somewhat below the lowest, water level ; when, therefore, the two arm cocks are open, the hole in A will be passed by steam, and that through B by water. A strong glass tube is inserted between the two arms, the joints being made steam-tight by means of packed stuffing- boxes. When now the two arm cocks are opened, the water will stand in the glass at the same level as in the m a Fig. 82. water, and the apparatus would in such cases not show the correct water level ; it is there- fore necessary to blow frequently through these Fig. 83. passages. If, for instance, we want to try the pas- sage through A, then we shut arm cock B and open the 114 PRACTICAL ELECTRICAL ENGINEERING. blow-through cock ; a steam jet will then pass througn A and the glass, and thus clear the passage. In the same way we test passage through B by shutting arm cock A, and opening the blow-through cock. It may, however, happen that one or both passages are found to be choked, and thus require to be cleaned out. Let, tor instance, the passage through A be stopped, then pro- ceed as follows : (a) shut both arm cocks and open blow-through cock ; (b) remove the screwed plug opposite the passage ; (c) open arm cock A gradually while pushing a wire through ; (d) when the passage is clear, shut arm cock A and put plug back ; (e) shut blow- through cock and open both arm cocks. The clearing of the passages under steam should, however, be avoided, and will never be necessary if done frequently before steam is up. When the apparatus is in working order, the handles of all three cocks should be in the position shown in Fig- 82. . . . . So far as described, this apparatus is m principle like other water-gauges, but differs from these by having a valve at the bottom and a valve-plug with a hole at the top of the glass. Should the glass break in an ordinary water-gauge, a steam jet will issue from the top opening and a water jet from the bottom, and it is the water jet especially which makes it difficult to shut the two arm cocks. If the glass breaks in the apparatus here described, the water will lift the small ball- valve, which will shut the opening, and prevent the water from rush- ing out, thus making it safe to shut the arm cock B. On the other hand, the steam jet issuing through the valve-plug at the top will be harmless, on account of the small opening. The two valves can easily be taken out under steam, and inspected, by shutting the arm cocks, opening the blow-through cock, and remov- ing the corresponding screwed plugs. A new glass can be inserted, by opening the two stuffing-boxes. Most boilers are provided with two water-gauges, so that if the glass of the one breaks, the other gauge will indicate the water level. Test-cocks are cocks fixed at various heights on the front of the boiler. One can find between which two cocks The cock shown in Fig. 84 is fixed by tightening the nut against the boiler-plate, an asbestos washer being inserted between the outside of the plate and the shoulder of the cock. Fig. 84. the water level must be, by opening the cocks in suc- cession, and observing which give water and which give steam. The actual height of the water cannot there- fore be determined in this way ; but test-cocks having no glass tube cannot so easily get out of order, and if they get choked it is detected at once. The Board of Trade require that each boiler shall have at least three test-cocks. Fig. 85. Fig. 85 shows another kind of test-cock, which is fixed by three bolts to the boiler-plate. The cleaning of the passage through the cocks is donje in precisely the same way as has been explained with the water-gauge. PFessure-Gauges. The effective steam pressure can be measured by means of a column of mercury, the weight of which balances the pressure. The height of such column would, however, be too great with the present pressures at which steam boilers are worked. A more handy instrument can be constructed by letting the steam pressure act on a spring, which will be bent more or less according to the intensity of the pressure ; the movement of the spring is then multiplied and indicates the pressure. The two following instru- ments are made on this principle. Fig. 86. (1) Bourdon's gauge is shown in Figs. 86 and 87. The spring is a curved metallic tube, which is closed at the one end and fixed to a tap at the other end. The tube is of the flattened form, and its greatest width is in the direction perpendicular to the plane in which the tube is curved. The steam pressure which is communicated through the tap to the inside of the tube will tend to bulge the tube, whereby this will stretch, The motion STEAM BOILERS. 115 of the closed end of the tube is applied to turn a toothed sector, which again turns a pinion whose spindle carries a hand ; the latter, pointing on a scale properly graduated, will indicate the effective pressure to which the tube has been subjected. The gauges illustrated in Figs. 86 and 87 are made by the Crosby Steam Gauge and Valve Company. It will be seen that Fig. 87 works with two tubes. pressures below the atmosphere, and are then called vacuum-gauges. Safety Apparatus. This class of boiler fittings is designed with the object of preventing — (a) the steam pressure from ex- ceeding a certain limit, (i) the water from sinking below a certain level, and (c) the flues from being damaged should the water fall too low. Safety-Valves. — An apparatus of this kind consists simply of a loaded valve, which will be lifted when the pressure on the valve is high enough to overcome the load ; the latter may be produced either by weights or by springs. (a) The valve may be loaded direct by a weight, and is then called a dead-weight safety-valve. A valve of this class, made by Messrs. Galloway, Limited, is illustrated Fig. 87. (2) The Schaffer gauge is shown in Fig. 88 ; the pressure acts upon a corrugated diaphragm of steel, which will be bent more or less, according to the in- tensity of the pressure. The motion of the diaphragm is communicated to the hand, as in the Bourdon's gauge. The object of the watch-spring fixed to the hand-spindle is to keep the gearing parts in tension. Fig. 88. The calibration of pressure-gauges >hould be done under steam pressure by comparison with a standard gauge, the scale of which is graduated by comparison with a column of mercury. Fig. 89. in Fig. 89. B is the boiler shell, N the neck on the boiler, to which the apparatus is fixed, N x is a cast-iron pipe, which carries the gunmetal valve-seat, V S, on which the valve, V, rests ; this latter forms part of a TberiTu^erma7alsobe constructed to ideate sphere and is also of gunmetal, The load is composed 116 PRACTICAL ELECTRICAL ENGINEERING. of several cast-iron weights, W. When the steam enclosed in a case and locked up, as shown in Fig. 90 ; pressure is sufficiently high, the valve will be lifted the lifting lever is outside the case, together with the weights, and steam will escape between the valve and the valve-seat, and then by the JL ■JMB ft _ sir la Fig. 90. Fig. 91. openings at the top into the atmosphere. Dead- (b) Safety-valves may also be loaded direct by springs, weighted valves should always be provided with a lift- as illustrated in Fig. 91 ; the lifting lever is shown on the Fig. 92. trteirS;vIlve hiChtheWeiglltSCanbe lift6d ln ° rder ri S ht - hand side at th « ^ of the drawing. Such -RW ti, mim „'„ t x- „ valves with their springs may also be enclosed in a H or the purpose of preventing the engineer or stoker case. Irom tampering with the valve, safety-valves are often When valves are loaded with springs, their construe STEAM BOILERS. 117 tion should be such that the valve cannot fly off if the spring should break. (c) Bamsbottom's safety-valve for loco, boilers, and made by Messrs. Bobey and Co., is shown partly in section in Fig. 92. It will be seen that this is a double safety-valve; the valve V x is shown in section, the other, V 2 , is hidden inside the neck, N 2 . "When the steam pressure is high enough, the two valves will be lifted simultaneously, and the spring, Sg, will thereby be compressed. By means of the lever, L, the valves safety-valve ; the valves are spherical, and are placed on the top of the seats, like in Fig. 89. The weights of lever and valve are balanced by counter-weights placed on the opposite end of the lever. Let W denote the load on the end of the lever, whether produced by weight or spring, L the length of lever upon which the load acts, I the length of lever upon which the valve acts, d the distance between centre of gravity of lever and fulcrum, w the weight of the valve, and q the weight of the lever, then the work- -e c VP -e c mmmwmrmm Jr *& irnnimrnnnnnnnn AU1UWUUUUUUUU Fig. 93. can be tested, and should the driver accidentally or in- tentionally put a weight on the lever, L, the result will be to relieve valve V x from some of its load, and the steam will blow off through V x at a lower pressure than intended. Fig. 93 shows valve-pin, V P, for V 2 , and Fig. 94 represents the spring-bolt, S B. The working pressure, p e , at which direct loaded valves will be lifted, is given as follows : Let W be the Fig. 94. ing pressure, p e , at which the valve will be lifted, will be for balanced levers WxL .... (53) Pe - and for non-balanced levers axl Pe = "Wx~L + qxd + wxl axi (54) (e) Belief-valves are safety-valves used for preventing load in pounds, including weight of valve, a the area in square inches on which the pressure acts, then Pe = W (52) (d) The load may act indirectly on the valve by means of a lever, In Fig. 95 is shown a double-lever the bursting of feed-pipes, should the check-valve stick, or for preventing the covers of steam-cylinders from being blown out, should the cylinder contain too much water. They are usually loaded direct by springs. In Figs. 96, 97, and 98 are illustrated three forms of relief- valves. (/) Hopkinson's Compound Safety- Valve. This ap- 118 PRACTICAL ELECTRICAL ENGINEERING. paratus is invented and manufactured by Messrs. J. Hopkinson and Co., of Huddersfield, and is illustrated in Fig. 99; it comprises a lever safety-valve with a dead-weight safety-valve, and it also acts in the dis- charge of steam, should the water become low in the boiler. The low-water feature of this valve consists in the suspension of a double lever, L L 1 , inside the boiler • on the end of L 1 is placed a float, which, when in its normal condition, is below the surface of the water, at such a height as is deemed low- water mark. This float is made of a special material, which has been found Fig. 96. Fig. 97. Fig. 98. On the valve-seat is placed a large flat valve, V 1 , loaded by means of a ball, B, and a lever, I. Through the centre of this valve is an orifice, which forms the seat for another valve, Y\ of spherical or ball construe- to be suitable to withstand high-pressure steam, and the various conditions to which floats are subjected in high-pressure steam-boilers. On the end of L is placed a counter-weight, C W, Fig. 99. tion, and weighted inside the boiler on the dead-weight principle, by means of iron plate weights W On the steam increasing beyond the pressure to which the valves are loaded, each valve will rise from ito seat and discharge the excess of steam to balance the float, and through an eye, E, on the lever, the rod passes which suspends the dead weight, and on this rod is fixed an adjustable collar, Cr. Should the water in the boiler become low enough to leaye the float, the latter falls and turns the lever, which STEAM BOILERS. 119 will then be brought in contact with the collar, Cr, thereby raising the spherical valve from its seat and discharging the steam. The valves can be examined by removing the cover, C. D P is a drain-pipe. The safety-valve is one of the most important boiler fittings, and should therefore have the greatest con- sideration from engineers. Its duty is to discharge from the boiler sufficient mass of steam at excess of pres- sure, thereby preventing the pressure from rising to a dangerous height. The valve must therefore be so large that when open, it shall allow at least so much steam to escape in unit of time, as is produced in excess in unit of time. The valve opening must therefore be a function of the following quantities : (a) The size of the grate-surface. The greater this part of the boiler is, the more coal can be burnt in unit of time, and therefore the more steam can be produced. But we have seen that the amount of coal which can be burnt per hour per square foot of grate-surface, may vary from less than 101b. to more than 401b., all accord- ing to the force of the draught. (|8) The size of the heating-surface. The amount of steam which can be produced in a boiler per square foot of heating-surface has been shown to depend upon the force of the draught, and also upon the ratio of the heating-surface to the amount of fuel burnt per hour. (y) The force of the draught is an important factor in the determination of the size of the safety-valve. {S) The size of the water-room of the boiler ought also to be taken into account in calculating the valve area. It has been shown on page 68, that in taking steam out of the boiler, and thereby lowering the pressure, the water in virtue of its higher temperature will give off steam, until the temperature corresponds with the pressure. For this reason, the time required for lower- ing the pressure will be increased with the size of the water-room. (e) The size of the steam-room will also have some influence upon the time required for lowering the pressure, but this is of minor importance. (f) The pressure of the steam. The relation between the absolute pressure of dry saturated steam and the corresponding specific volume of the steam, is approxi- mately given in the formula p a x vH = 475 (55) The volume of lib. of steam will therefore be the smaller, the greater p a is, and consequently for high pressures, the valve area need not be so large as with low pressures, everything else remaining the same. The velocity at which the steam will escape into the atmo- sphere will also be greater at high pressures. (rj) The temperature of the feed-water has, of course, also a great influence upon the amount of steam which can be produced in unit of time. In the Board of Trade rules, which only refer to marine boilers, the area of safety-valves is taken as a function of the steam pressure and the grate-surface only. The following table is taken from the Board of Trade regulations : Boiler pressure in pounds per Area of safety-valve in square inches square inch. per square foot of grate-surface. 50 0-576 60 0-500 70 0-441 80 0-394 90 0357 100 0-326 110 0-300 120 0-277 130 0-258 140 0-241 150 0-227 160 0-214 170 0-202 180 0-192 190 0-182 200 0-174 It is not stated for what draught, nor for what ratio of heating-surface to grate-surface, the above table is calculated; but as boilers with forced draught may require valves considerably larger than those found by the table, the design of the valves proposed for such boilers, together with the estimated coal consumption per square foot of grate-surface, should be submitted to the Board for consideration. The lift of the valve should be at least one-fourth of the diameter of the valve ; the area of the cylindrical opening between the lifted valve and the valve-seat will therefore be at least equal to the valve area. The standpipe and neck, carrying the steam from the boiler to the valve, should be as short as possible, so that the steam pressure on the valve should be the same as that in the boiler. If the boiler be placed indoors, the valve ought to be surrounded by a case, as shown in Fig. 99, from which a pipe, intended to carry off the waste steam, leads into the open air. If the boiler be placed out of doors, such case and waste-pipe are not necessary, the steam being allowed to escape straight into the atmosphere. The area of the waste-pipe must not be less than the valve area. The valve case should be fitted with a drain-pipe at its lowest part, for the escape of condensed steam. Direct loaded valves should be fitted with a lifting gear, for the purpose of testing the valve. Lever safety- valves may be tried by lifting the lever by hand ; the lever should not be allowed to drop back, but should be put back gently. The valve, as well as the valve-seat, should be made of gunmetal, and in the case of lever valves all pinholes should be bushed with gunmetal, or else the pins should be of gunmetal ; iron working on iron ought not to be allowed. When the valve is resting on the seat, the steam j 2 pressure acts on an area equal to ^j 3 -. where d x is the diameter of the valve-chest; but when the valve is 120 PRACTICAL ELECTRICAL ENGINEERING. lifted, then the area upon which the pressure acts is ^^ w here d 2 is the diameter of the valve. 4 ' Let now W denote the total load in pounds on the valve, then the valve will be lifted when the steam pres- sure is (56) 4 and the valve will go back again, when the steam pressure has fallen to W Pe"=- ■d Fro. 110. ^"rf^ 180 ^^^^^- t ° eVMy26fl - t0 is pr0vided With an asbestos P acked stuffing-box, of ^^^L^.Vk^ U " W T7 leWBOf,II,eipM1 - Which ' G1 ' is the S land ; the bushes, b x and ft* are From he S£ \ T ^T?™ "* C °- made of g™ ta1 ' and the latter » ^ to the gland £fl»Taft£ri£? T i , lg - 10, " win be seen by four screws - s - The ob J ect of the two lon S bolts > of thatthejomtconsxstsoftwoshortcast-jronpipes.P.and which the one can be seen in Fig. Ill, is to prevent STEAM BOILERS. 12S the joint from separating, and to denote the proper position of the parts. Connected with the steam-pipe, are several fittings and apparatus, of which the following are the most important : (1) The Stop-Valve or Steam-Valve. — This is used for shutting and opening the steam-passage, and consists of a valve, which is moved by turning a screwed spindle. The valve is placed in such a manner that it shuts against the steam pressure. The spindle works in a nut, and moves steam-tight through a stuffing-box. The steam may leave the valve in the same direction stop-valve, in order to be able to shut off the steam from the engine, without having to get up on the boiler, (a) Fig. 112 is a section of the stop-valve belonging to the Eobey loco, boiler, illustrated on page 75. The screwed part of spindle, Sp, works in a gunmetal nut, n, which is fixed to the casing. By turning the hand wheel, H, the valve, V, will be lifted or lowered accord- ing to the direction in which we turn, but the valve itself will not turn, as will be seen by looking at the drawing. The direction in which the steam moves through the valve is indicated by the two arrows. The valve, V, valve-seat, V S, stuffing-box gland, G-l, and Fig. 112. as it enters, and is then a straight-through valve ; or the steam may leave in a direction at right angles to that in which it enters, and the valve is then a junction- valve. Valves with screwed spindles are also called screw-down valves. The stop-valve should not be fixed direct on the boiler shell, but should be bolted to a standpipe riveted to the boiler. The stop-valve should be placed on the boiler where the steam is driest; if, therefore, the boiler is provided with a dome, the valve should be fixed on the top of the dome. The engine end of the steam-pipe is also closed by a Fig. 113. the nut, 11, are all of gunmetal ; the rest, except bolts and spindles, is of cast iron. By removing the cover, the valve and valve-seat can be inspected and ground. (6) The valve shown in Fig. 113 is constructed by Mr. Bhodes, of London. The valve face is not of metal, but consists of a number of washers of an asbes- tos and indiarubber compound. By unscrewing the cover, the valve can be taken off and the washers renewed. (c) Hopkinson's parallel slide-stop valve, Fig. 114, is made on the same principle as the blow-off valve, Fig. 103. By turning the hand wheel, we turn the nut, 136 PRACTICAL ELECTRICAL ENGINEERING-. but the screw simply moves up and down. The spiral reasonably hard. The under side of the seating is spring on the top of the nut, N, is for keeping the grooved, so as to make a tight joint without packing gland up to its seat ; no packing is therefore required. The loose valve, Fig. 118, is removed from the spindle by unscrewing the nut which holds it. The casing and everything else are made of gunmetal. ,.. . ■ .,■ j'hifijiUm Fig. 118. Fig. 114. Ss« Fig. 116. Fig. 115. Fig. 117. {d) Dewrance's renewable stop-valves, so called The casing and cover of the stop-valve shown in because the valve-seats can be taken out and renewed Fig. 119 are made of cast iron, and are Zl^ she without having to remove the casing from its fixed position, thus saving time and expense. fflBl To renew a valve such as is illustrated in Fig. 115, we must first unscrew the cover, and then Fig. 121. iDiiiiuiif Fig. 120. Fig. 119. Fig. 122. unscrew the seating, either bv mpans nf „ • , spanner, which follot with each valve or bvTT " th l illustrated in K §- ™- To renew a valve, piece of iron. A new seating, Fig 116 ' cL I T rem ° ve * he cover a " d taI Fig. 136. The lettering is the same as in Figs. 133 and 134. No further explanation is therefore wanted. The Steam Injector.— This apparatus was invented by Giffard, and is based on the principle that a steam jet escaping from a boiler under pressure, has a greater velocity than a water jet escaping from the same boiler For the same mass, the steam jet will therefore contain more kinetic energy than the water jet. The steam jet may therefore be so applied, that by condensing, it transfers its kinetic energy to a water jet, thereby giving to the latter a velocity which is greater than that at which the water would escape from the boiler. If this be the case, and the water jet be directed against a proper opening in the water-room of the boiler, the water jet, in virtue of its high velocity, will overcome the boiler pressure and will enter the boiler. (1) In order to understand fully the action of this instrument, we will proceed to explain the injector shown in Figs. 136 and 137, and made by Messrs. Gresham and Craven, of Manchester. It will be observed that the injector has four open- ings or branches in its external casing. At the top of the apparatus is a spindle — the steam spindle — with a hand wheel ; the spindle ends in a cone which fits accurately into a nozzle — the steam nozzle — and by turning the hand wheel, the cone will be worked up or down inside the steam nozzle, and thus regulate the SCeanviSpirulLe Vo^BoUer ifio. 137. admission of steam. Below the steam nozzle is another nozzle — the combining or condensing nozzle— which can be worked up and down by means of a rack and pinion, the latter being attached to a graduated hand wheel. ^ The water supply is regulated by increasing or decreasing the annular space between the two nozzles. The third nozzle near the bottom of the apparatus is called the delivery nozzle. The injector just described is a " lifting " injector— i.e., it can lift the supply water from a tank below. The necessary manipulation in order to start a lifting injector is as follows : Open the water regulator about half way, raise the steam spindle slightly so as to allow a small quantity of steam to rush STEAM BOILERS, 135 FW P, a part of the energy exerted will be converted into kinetic energy, and we may say Energy exerted = work done + kinetic energy accumu- lated in the moving bodies. Or in symbols— Q (h 1 -h 2 )=F(J h -h 2 )+^±^: 1L 2 (63) where v is the velocity of the two bodies after having traversed distance Qh-h 2 ), and it is evident that v w> i x S or <» + *) h\ w , i ab (69) Fig. 164. Let, further, q denote the area of S F B D S, then we shall have, according to Fig. 164, {y +k)h>q> y x h. . ■ • ( 7 °) (69) and (70) show that q and !L lie between the same limits, the difference of which may be made as small as m, oLL- *3I *! Fig. 165. the curve, m'FBn, give, in moving through the same distance. This force is called the mean effort, the mean pressure, or the mean resistance, as the case may be. Determination of Areas of Plane Figures— -If the problem be to determine the area enclosed by the curve, I m, Fig. 165, the base line, L, and the two ordinates, ol and wL, then divide the base line, OL, into a convenient number of equal parts, h, and draw the corresponding ordinates, y v y 2 , etc. The area is now divided by these ordinates into eight parts, of which each may be considered to approximate to a trapesoid. The area of a trapesoid (which is a plane figure bounded by a pair of parallel straight lines, and by a pair of straight lines not parallel) is equal to half the sum of the two parallel sides', multiplied by the perpendicular distance between them. The true area of Fig. 165 approximates, therefore, to q = h p5-±l? + Vl + y 2 + y s +y i + y,+ y.+ tfrj and the mean ordinate of the curve will approximately be / 4 respectively, and let w denote the work consumed by No. 1 ; then the work done by the latter will be j/ 1( w, and that done by No. 2 will be %, m, w > therefore the work done by No. 4 will be Vv m> iv l v w. The efficiency of the whole system of the four machines will evidently be *li< Is, %, m > w w = It, %> 12< Vl (73) or in words : The efficiency of a series of machines is equal to the product of the efficiencies of the single members of the series. Work Consumed by Friction.— The greater part of the energy lost in a machine is spent in overcoming the force of friction, which resists the sliding of two bodies on each other at their surface of contact— i.e., their bearing surface. The surface of a body is never perfectly smooth although it may appear to be so, but, by examining it with a magnifying glass, it will be found to be more or less undulated. The friction is thus caused by moving the sliding body over these undulations. The degree of smoothness which can be given to the surface of a body depends upon the material ; thus, the surface of metal can be made smoother than that of leather, but by using proper substances which will adhere to the bodies, and which are soft enough to be squeezed into and fill up the undulations, the smoothness of the bear- ing surfaces can be greatly increased. Such substances are called unguents or lubricants, and may be oil, tallow, or soap and water, and for some materials even water alone. To overcome friction, therefore, consists in lifting the sliding body over the undulations. The friction between two sliding bodies must therefore be propor- tional to the force, P, by which they are pressed together, P being estimated at right angles to the •bearing surfaces. If P is so small that it does not cause any indentations in the surfaces of the bodies but leaves them in their original condition, then the friction must be independent of the area of the bearing surface. In this case, the force of friction, F, will be F - / x P (74) where / is a factor called the coefficient of friction, whose value depends on the state of the bearing surfaces as to smoothness and lubrication. If P is so great that it causes the bodies to grind into each other, then / will increase with P. In construct- ing machinery it is of great importance to make the bearing surfaces large enough, so as to prevent P from producing excessive friction and injuring the bearing surfaces. The work consumed by friction is evidently equal to the force of friction, F, multiplied by the distance, d, traversed by the sliding body. This energy is converted into heat, to the amount of one British heat unit for each 772 foot-pounds exerted in overcoming the friction. The heat thus produced may be made useful in softening the lubricant, as when tallow is used, but when excessive it will decompose the lubricant and soften the sliding bodies, whereby these will grind into each other and increase the friction. To prevent the temperature from rising beyond a certain limit, the cooling surface of the sliding bodies must be so large that at this limit of temperature, the heat'dissipated is equal to the heat produced during unit of time. Deviating Force.— Centrifugal Foree. A body which is acted upon by no force, or by balanced forces, will continue to move in a straight line ; but if the moving body be continually acted upon by an unbalanced force in the direction at right angles to that of the motion; then the path of the body will be a curve, and the force is called the " deviating force." Thus, for example, if a train moves on a curve, the deviating force is supplied by the rails being strong enough to deviate the motion of the train from the straight line. The train will, on account of its inertia, produce a pressure on the rails, which is equal to the deviating force. This pressure is commonly called "centrifugal force," but as it disappears with the deviating force, the centrifugal force is only a reaction, and can produce no motion. HEAT. 161 If there were no friction or other resistance, a passenger would be thrown out of the train in the direction of the tangent to the curve, in virtue of his inertia, but not, as is commonly understood, in virtue of the centrifugal force ; the latter does not exist unless there is a deviating force, and when it does exist, it will be balanced by the deviating force. The acceleration of the deviating force is v (75) where v is the tangential velocity of the body, and r is the radius of curvature. If v be given in feet per Fig. 171. acceleration of gravity at the place where the weight is taken, then the deviating force would be second and r in feet, then p would be expressed in feet per second per second. Let to denote the mass of the body in pounds, then the deviating force will be TO x — pounds (76) 32.187 If w be the weight of the body in pounds, and g the - x - pounds 9 r (77) In rotating parts of a machine, such as a flywheel, the deviating force is supplied by the force of cohesion. If at a certain speed of rotation, the required deviating force is greater than the cohesion, then, at such speed, the molecules will separate and the wheel will fly to pieces. It is of great importance in machinery that the rotating masses should be so distributed round the axis of rotation as to produce no pressure on the bearings ; or, in other words, that the deviating forces acting on the molecules should mutually balance. Fig. 171 represents a thin slice of a substance rotating round axis AB ; let r lt r 2 , r 3 , etc., denote the distances of the molecules from B A, and to^ to 2 , m 3 , etc., their respec- tive masses, then the deviating force required for m x , when the speed of rotation is n revolution per second, will be ^ZSLl£ mi ^(2^n) i m 1 r 1 (78) n and as the deviating forces of all the molecules are parallel, the resultant deviating force will be (27rra) 2 2mr .... (79) (79) will be nought if 2 to r = 0, which requires that the axis of rotation should pass through the centre of gravity of the slice. If the rotating body be of any shape, then we can imagine the body being cut up in thin slices passing through the axis of rotation, and consequently, the condition for no pressure on the bearings due to rota- tion will be that the axis of rotation shall pass through the centre of gravity of the body. CHAPTER X. HEAT. Temperature— Seales of Temperature. | EAT is the cause of certain phenomena which take place in material bodies. By means of our sense of feeling, we term a body warm or cold according to the condition of the body brought on by heat. Heat has been proved by Joule to be a special form of energy. The thermal state of a body A, is higher than that of a body B, if A is able to give off heat to B, this thermal state is termed " temperature," A body is, therefore, termed warm, when its temperature is higher than that of our own body, in which case we receive heat ; the body is cold, if its temperature is lower than that of our body, as it then receives heat from us. Temperature is measured, by means of the ther- mometer, by observing the expansion of a fluid when heated from a certain standard temperature to the temperature to be measured. Let V denote the volume of the fluid at the standard temperature, k Vthe expan- sion of the fluid when heated up to another and higher standard temperature, and h the quantity of heat which 162 PRACTICAL ELECTRICAL ENGINEERING. is required for producing expansion kV ; then the difference of temperature produced by the quantity of heat, -, where n is a pure number, is called a degree n of temperature, and if the fluidbeair — air thermometer — then we shall find that the expansion produced by - n k V will be — , consequently the latter will be a represen- n tation of a degree of temperature. The lower standard temperature is usually taken as that at which pure water freezes, and the higher standard is the temperature of pure water when the pressure of its vapour is one atmosphere, or, as it is commonly called, the boiling point of pure water. In the centigrade scale, n is taken as 100, and one k V centigrade is therefore represented by — -. In this scale the temperatures are reckoned from the freezing- point as zero-point. The temperature of the boiling- point is therefore 100 deg. British engineers use the Fahrenheit scale, in which w is taken as 180; 1 deg. F. is therefore equal to f deg. centigrade. The temperatures are reckoned from a temperature 32 deg. below the freezing-point; the boiling-point will therefore be 212 deg. In practice, the thermometer fluid is mercury, but by using the latter, — will at certain temperatures pro- k V duce an expansion greater than —-, and at others an n A mercury thermometer k V expansion less than — - . n should therefore be calibrated by comparison with an air thermometer. In measuring the temperature of a body, the thermo- meter is brought into contact with the body until its temperature is the same as that of the body ; hereby the body will either give off heat to the thermometer whereby its temperature will fall, or the body will receive heat from the thermometer and its temperature will rise. The error hereby incurred can be made inappreciable by making the mass of the thermometer small. Heat Units. -Thermal Capacity. -Specific Heat. Heat Units.— For the purpose of measuring the heat required for raising the temperature of a body from one temperature to another, we must .choose an arbitrary quantity of heat, which we call a heat unit. In Britain, the heat unit is the quantity of heat which is required for raising the temperature of the mass of lib. of pure water from 32deg. F to 33 deg. F. at a pres- sure of one atmosphere. In France, the heat unit is called a calorie major, and is the quantity of heat required for raising the tempera- ture of the mass of 1 kilogramme of pure water from deg. C. to 1 deg. C, at the pressure of one atmosphere. In the C.G.S. system, the heat unit is called a calorie minor, and is the quantity of heat required for raising the temperature of the mass of 1 gramme of pure water from deg. C. to 1 deg. C. at the pressure of one atmo- sphere — the calorie minor is therefore equal to O'OOl calorie major. Thermal Capacity. — Specific Heat. — The thermal capacity of a body, of mass to, is the quantity of heat required for raising the temperature of the body 1 deg., and will be S x to heat units where S is a coefficient which depends upon the sub- stance, and must be determined by experiment. The heat required for raising the same mass of pure water 1 deg. of temperature from the ice-point, will be m heat units. Consequently, S will be the ratio of the heat required for raising a certain mass of a substance through 1 deg. of temperature, to the heat required for raising the temperature of the same mass of pure water 1 deg. from the ice-point. S, which is a pure number, is called the specific heat of the substance, but as it is neither specific nor heat, the term is utterly absurd, and S ought to be termed thermal coefficient. The specific heat varies with the temperature of the substance, but if we have found, for instance, in French measures that the specific heat for a given substance is S at a temperature of t deg. centigrade, then the specific heat for the same substance, using English measurements, will also be S at a temperature of (I t + 32) deg. F. This, however, is only true if the British heat unit is denned as above. In some text-books it will be found that the British heat unit is denned as the quantity of heat required for raising the temperature of one pound of pure water from 50 deg. F. to 51 deg. F. ; in other books the tem- peratures are 39 deg. F. arid 40 deg. F. In either case the specific heat in the British system will not be the same as in the French system at the same temperature, because the specific heat of water at 50 deg. F. or 39 deg. F. is not the same as at 32 deg. F. The heat required for raising the temperature of a body, of mass to, from ^ deg. to t 2 deg., will be S,„ x to x (£ 2 - tj heat units. . . (80) where S is the average specific heat of the substance between the above two temperatures. Transfer of Heat. The transfer of heat from one body, A, at a higher temperature, to another body, B, at a lower tempera- ture, takes place through the surfaces of the bodies. The surface through which heat is given off or received is called cooling-surface or heating-surface respectively. The temperature of the cooling-surface will be denoted by t Ci and that of the heating-surface by th . The transfer of heat can take place by three processes— viz., "conduction," "radiation," and " convection." (1) Conduction.— When the two bodies, A and B, of given shapes are in contact with each other, then the transfer of heat from A to B will be done by conduction through their surfa.ce of contact, which will be cooling- HEAT. 163 surface with regard to A, and heating-surface with regard to B. The quantity of heat transferred at any moment will be proportional to {t c - t 1 ), and to the area of the surface of contact, where t c and tf 1 *, refer to A and B respectively. As A loses heat, t c will fall at a rate which will be directly proportional to (t c -t l h ), and inversely to the thermal capacity and conductivity for heat of A. This will go on until t e has fallen so much, and th has risen so much, that t c = fi h ; i.e., when the two bodies are at the same temperature. As B receives heat, t l h will rise at any moment, at a rate which will be inversely proportional to the thermal capacity aud conductivity of B, and directly propor- tional to ( t - Ph). Let A be entirely surrounded by B, whose thickness, estimated at right angles to the surface of contact, is 8; and let C denote the conductivity of B, C„ and C 1 , the cooling surfaces of A and B respectively, and t e the temperature of the cooling-surface of B ; then the rate at which heat is conducted through B at any moment will be — H = C X Ct + C1 * x ( t e - t e ) 8 (81) For this reason, steam-boilers, steam-pipes, etc., should be covered with non-conducting material of such a thickness that - is small enough to prevent a o superfluous loss of heat. For a cylinder of diameter d, length I, and covered with a mantle of thickness 8, the rate of heat lost will be from the cylindrical surface — H= • (82) and if the ends of the cylinder are closed and also covered, then the rate of heat lost from each end will be n Ct(P (fc - t e ) H = 48 • (8b) Formulae (82) and (83) can be applied to boilers, steam- pipes, steam-cylinders, etc. For steam boilers set in brickwork, formulas (82) and (83) are to be used ; but for boilers which are not set in brickwork, 8 will be small compared with d, and formula (82) may then be reduced to tt _ C IT d I (t e -t e ) (g4) 8 In steam-cylinders 8 would also be small compared with d, and formula (84) will, therefore, also hold good in this case. For steam-pipes formula (82) must be used. The above formulas show that if the heat lost is to be the same for cylinders of various diameters, 8 must be taken in proportion to the diameter of the cylinder, and that for the ends, 8 must be increased with the square of the diameter. Thus, if we are satisfied with 8 equal to lin, for a steam-pipe of 2in. diameter, then for a steam-pipe of 12in. diameter, we must take 8 = 6in., using the same non-conducting material in both cases. It would, however, be inconvenient in practice to increase 8 with d. Suppose we choose 8, so that the ratio of the heat lost to the quantity of steam carried by the pipe in unit of time, is the same for all sizes of pipes. Then for the same velocity and temperature of the steam and for the same non-conducting material, we should have the heat lost and the quantity of steam passing through the pipe proportional to and d 2 8 respectively, and the ratio of these two quantities should be constant for all pipes, or d + 8 Sd 1 = k (85) where k is a constant. If we are, as above, satisfied with lin. covering for a 2in. pipe, then k will be equal to - 75. According to formula (83) we have d 8=- kd 2 -l (86) If we want to find 8 for a 6in. pipe, we must insert d = 6 and k = 0"75 in formula (86), and we then find 8 = 0"-23. In practice, however, 8 is made the same for all sizes of pipes — viz., about 2in. Consequently the efficiency of a covered pipe of large diameter is greater than that of a small pipe. Non-conducting materials used for lagging boilers, steam-pipes, etc., are generally composed of sawdust, charcoal, asbestos, hair felt, silicate cotton, paper fibre, etc. The same formulae may be applied for calculating the heat transferred through the heating-surface, H s of a boiler. The rate of heat transferred will be H _ C x H. x (fr - t w ) heat nnitB> 8 (87) Where t f and t a are the temperatures of the fire and the water respectively, and 8 the thickness of the flue-plates. The relative conductivity of copper and iron is 100 and 16, and for this reason copper is often used for fireboxes in locomotive boilers where t f is very high. (2) Radiation. — The transfer of heat from one body to another at any distance apart, follows the laws for radiation of light. To illustrate radiation of heat, place a thermometer in front of a fire, and we shall soon find that its tem- perature will rise ; if we now suddenly screen the ther- mometer from the fire, its temperature will fall to that of the surrounding air, which shows that the heat cannot have been conducted through the air to the thermometer. The rate at which a hotter body radiates heat, and a colder body absorbs heat, depends upon the state of the surfaces of the bodies as well as on their temperatures. Bough and dark surfaces radiate and absorb heat better than bright and smooth surfaces. For this reason, the 164 PRACTICAL ELECTRICAL ENGINEERING. covering of steam-pipes and boilers should be smooth and of a light colour; uncovered pipes and steam- cylinder covers should be polished. (3) Convection.- — The density of fluid is generally diminished by the rise of temperature. If a fluid con- tained in a vessel be heated, the portion of the fluid next to the heat source will be less dense than the other parts of the fluid, and will therefore tend to rise to the surface ; but this rise must evidently be accom- panied by a fall of the colder parts of the fluid, and thus currents — convection currents — will be set up in the fluid, whereby the latter will be heated. It is also evident that the heat source ought to act on the fluid at the lowest point of the vessel, so as to produce con- vection currents right through the fluid. If the heat source were placed at the surface, no convection currents could be produced, and the heating of the fluid would then be done by conduction, which would require very much more time. Boiler-flues should therefore be placed as close as possible to the bottom of the boiler. Expansion of Gases. The volume occupied by a certain portion of a gas depends upon its temperature and the pressure to which it is subjected. If the pressure of the gas be diminished, the volume will increase — i.e., the gas will expand ; the same effect is caused by raising the temperature of the gas. The First Law of Expansion of Gases. — Assume that we have a certain portion of a gas enclosed within a cylinder, with an air-tight fitting piston. We may then compress the gas by placing weights on the top of the piston, in which case we shall find that the tempera- ture of the gas will rise, but still by conveying a sufficient amount of heat from the gas, we can keep the temperature constant. We could otherwise diminish the weights on the piston, and the gas would then expand again and at the same time the temperature would fall, but by adding the necessary quantity of heat to the gas, we can keep the temperature constant in this case also. Let now V , V 1( V 2 , V 3 . . . denote the volumes occupied by the gas, corresponding to the pressures per unit of area P , P 1; P 2 , P 3 ; then we shall find by keeping the temperature of the gas constant that Yi-li. Yi-Zi. v 2_p 3 , m V P = V 1 P 1 = V 2 P 2 = V 3 P 3 .= C . . (89) or The first law of expansion of gases may therefore be stated as follows : " The product of the volume occu- pied by a portion of a gas at constant temperature into its pressure is constant." This law was first discovered by Eobert Boyle in 1662, and verified by Mariotte in 1715 ; hence it is called Boyle's law or Mariotte's law. The constant, C, varies, of course, with the tempe- rature, everything else remaining the same, The Second Law of Expansion of Gases states that " The increase of volume of a gas at constant pressure is proportional to the temperature." It has been found that the increase of volume of a gas by heating it from the ice-point to the boiling-point is 0'3665 of its volume at the ice-point. The expansion of a gas by increase of temperature is therefore for 1 deg. F. equal to ^|§^- = 0-002036 ; this number is 180 called the " coefficient of expansion " of gases. The second law of expansion of gases can now be expressed in symbols, as follows : Let V 82 , V 1( and V 2 be the volumes of a gas at 32 deg. F., ^deg. F., and t 2 deg. P. respectively, then Vi= [1 + 0-002036(^-32)] V 32 . . (90) V 2 = [1 + 0-002036 (t 2 - 32)] V 32 . . (91) and by dividing (90) by (91) Vi _ 1 + 0-002036 (fr- 32) , q9 . V 2 1 + 0-002086 (*j- 32) " " [ ' The second law of expansion of gases is also called the law of Charles or the law of Gay-Lussac. The two laws of expansion can be joined together in one formula, stating the relation between volume, tem- perature, and pressure of a gas. Let V and V 1 be volumes of the same portion of a gas at 32 deg. F., and under pressures of P and P^ then Io_Pi yi-p n • • ' (93) and let Vj be the volume of the gas at ^ deg. F. and at a pressure of Pj, then Y l _ 1 V; = l + 0-002036 fo-32) ' ' (94) now multiply (93) by (94) then Vi = V [1 + 0-002036 {t x - 32)] ij> . (95) Pi If the temperature and the pressure be changed to t 2 and P 2 respectively, then the volume of the gas will be V 2 = V [1 + 0-002036 &- 82)]; Now divide (95) by (96) then V 9 P„ (96) -=E (97) 1 + 0-002036 (Cj - 32) 1 + 0-002036 (t 2 - 32) where E is constant, depending upon the nature and portion of the gas. Formula (97) expresses in symbols the two laws of expansion of gases. Absolute Temperature of Gases. — Imaginary Gases. — The absolute temperature of a gas is a theoretical con- sequence of the second law of expansion, by assuming that it is possible to continue the cooling of a gas until its volume is diminished to nought. The temperature, T , at which the volume of the gas should be nought, must satisfy the following equation : = 1+ 0-002036 (T - 32)) . . (98) and we find T„ =. - 460 deg. F (99) tt EAT. 168 If gases really followed the second law of expansion strictly, as assumed in formula (98), then all heat would have been extracted from the gas at the moment its temperature fell to T , and the temperature would therefore be the absolute zero of temperature. But all substances hitherto known have been found to have three states of aggregation — solid, fluid, and gaseous — besides which it has been proved by accurate experi- ments that gases only follow the two laws of expansion within certain limits of temperature and pressure, and it has also been found that the further the temperature of a gas is from its temperature of liquefaction, the closer does it follow the laws of expansion. For example : atmospheric air, hydrogen and oxygen, at temperatures and pressures within practical limits, are far from their fluid state of aggregation, and follow the two laws of expansion fairly well ; but carbonic acid, which can be condensed to a fluid at a temperature of minus 108 deg. F., or at a pressure of 36 atmospheres, does not follow the two laws so well, especially at high pressures, as it is then approaching its fluid state of aggregation. It is, however, convenient in theory to distinguish between " imaginary gases " and "actual gases," the former following the two laws of expansion absolutely, and remaining gases at all temperatures and pressures, whereas actual gases only follow the two said laws approximately within certain limits. The temperature, T„, given by (99) will be the absolute zero for imaginary gases, and the temperature of the gas reckoned from this zero will be the absolute temperature of the gas. Thus, if the temperature of an imaginary gas is t deg. F., its absolute temperature is T = 460 + 1. One degree of absolute temperature is, of course, equal to 1 deg. F.; we have only lowered zero 460 deg. F. The temperature of an imaginary gas will hereafter be denoted by T in the absolute scale, and by t in the ordinary scale. Formulse (98) and (99) gives _ ( JL_ = 492, which makes 1 + 0-002036 (^ - 32) equal to 460 + f; we can, consequently, write formula (97) as v 1 Pi_v 1 p 2=e . . ( ioo) T x ~ T 2 Formula (100) expresses the two laws of expansion for imaginary gases. Mechanical Theory of Heat. When Joule had proved by well-known experiments tbat heat is a special form of energy, a theory was introduced, according to which the effects of heat upon substances are explained by the laws of dynamics This theory is called " thermo-dynamics," and its first law states "that heat and mechanical energy are mutually convertible ; a British unit of heat corre- sponding to a certain fixed amount of mechanica energy (equal to 772 foot-pounds) , called the mechanical equivalent of heat." The latter will always be denoted by J. A body is supposed to consist of molecules, which are tied together by the force of cohesion. By a molecule we understand the limit of division of a body effected by mechanical means. A molecule, again, consists of atoms, which are tied together by chemical affinity. An atom is, therefore, the liinit of division of a body effected by chemical means. According to the above-named theory, the molecules are in a state of agitation — i.e., the molecules are flying about within the space occupied by the body in all directions, at a velocity which increases with the temperature. We may conveniently compare the molecules of a body to a number of billiard-balls moving to and fro on a billiard-table. In their motion the balls will hit each other, and, being elastic bodies, they will part in opposite directions if their collision is straight ; but it will also happen that the balls meet at an oblique angle, in which case they will set each other spinning. The kinetic energy, K lt of the balls consists therefore partly of energy of translation and partly of energy of rotation, and will be K^Pm^ + ^IWi 2 • • (101) Where m is the mass, «x the velocity of translation, I the moment of inertia, and w x the velocity of rotation of a ball. The energy K x evidently corresponds to a quantity of heat, Hj = -j- Suppose we could somehow or other increase the velocity of translation of the balls to v 2 , then by the hitting of the balls against each other, their velocity of rotation would also be increased, say, to w 2 , and their kinetic energy to K 2 = i2TOi; 2 2 + i2lM> 2 2 . . . (102) The energy imparted to the balls in increasing their velocity from v 1 to v t must be (E^-K^), which evidently corresponds to a quantity of heat -g. _ K 2 - K t (103) In heating a body we have not only to increase the kinetic energy of the molecules, but as the body gene- rally expands, we have also to overcome the force of cohesion, and the external pressure, which resist the expansion. We may, therefore, say that the heat is partly spent in exerting Internal energy = work done in overcoming internal resistance + kinetic energy added to the molecules • • (104) and partly in exerting External energy = external work done in over- coming external resistances .... (105) Latent Heat.— If a body be moved against gravity at a constant velocity, then its potential energy will be increased, but its kinetic energy will remain un- altered, or Energy exerted = work done in increasing the potential energy of the body .... (106) 166 PRACTICAL ELECTRICAL ENGINEERING. To apply (106) on (104) would mean to spend heat in overcoming internal resistances only, and thus to increase the potential energy of the molecules by bringing them further apart, and allowing them to move more freely, but the temperature would remain con- stant. Now this is precisely what takes place when a body is changing from one state of aggregation to another. Thus, when melting a piece of ice, we may continue to add heat, but as long as any ice is left, the temperature of the ice- water will remain constant at 32 deg. F. The temperature of water while being evaporated at a constant pressure will also remain constant. The heat which is spent in increasing the potential energy of the molecules is called "latent heat," in opposition to " sensible heat," which is spent in raising the temperature only ; instead of the two latter terms, " potential heat " and " kinetic heat " might be used with advantage. Ther-mo-dynamics of Imaginary Gases. It has been shown by experiments that actual gases, when far from their point of liquefaction, show hardly any sign of internal resistances, for if such a gas be allowed to escape into a vacuum, it fills up all parts of the space, and its temperature does not fall appreciably. If the gas had absolutely no internal resistances to overcome by expanding, its temperature would not fall at all. We may, therefore, assume that the reason why no actual gas follows the laws of expansion is due to internal resistances, whereby the nature of the gas will be altered when we alter its temperature, pressure, and volume. Imaginary gases can consequently have absolutely no internal resistances to overcome at any temperature and pressure, and the heat spent on such a gas will partly be exerted as Internal energy = kinetic energy added to the molecules (107) and partly as External energy = external work done by the expansion of the gas (108) If by /3 we denote the ratio of the total molecular energy to that of translation of an imaginary gas, then the internal energy of the gas will be i/3 2m« 2 (109) and as the nature of the gas does not alter with the temperature and pressure, we must conclude that /3 remains constant. In consequence of the molecular agitation and the property of gases to expand without limit, the molecules must strike the boundary of the vessel in which the gas is enclosed, with a force equal to their momentum, mv. But the greater the velocity, v, is, the more fre- quently will the vessel be struck by each molecule, so that the pressure exerted by the gas must be propor- tional to m v 2 . By compressing the gas we bring the molecules closer together, and the intensity of the bombardment on the vessel will thus be increased, or, in other words, the pressure of the gas must be, if V is the volume of the gas, ^ mv 2 «,„. P oc -y- (HO) By comparing (110) with (100), it will be apparent that temperature is measured by m v 2 . If, therefore, two gases have the same molecular energy of transla- tion, they will also have the same temperature. Specific Heat of Imaginary Gases. — When the tem- perature of a gas is zero, then the quantity of heat con- tained in the gas will also be zero. If, therefore, the mass of a portion of a gas is M, then the heat required for raising its temperature from absolute zero to T x will be Hi J^mV =gmixMxTi| (111) and if the temperature be raised to T 2 , instead of T x , then the heat will be H. J^" 8 ' = S m2 xMxT 2 . (112) where S mi and S m2 are the mean specific heats of the gas between zero and T x and zero and T 2 respectively. Now divide (111) by (112), we shall then have m v x 2 _ Smi x Tj ^m 2 X 1 2 but according to our theory Consequently mv 9 5a T 2 C>mi — C3m2 (113) (114) (115) or, in words, the specific heat of an imaginary gas is constant for all temperatures and pressures, and only varies with the substance of the gas. Actual gases follow this law approximately. The specific heat of a gas will hereafter be denoted by S„. The heat contained in the mass of q pounds of an imaginary gas at an absolute temperature, T v in degrees Fahrenheit will therefore be Hj = S„ x q x Tj British heat units . . (116) The equivalent mechanical energy will be 772 x S„ x q x T x = K„ x q x T x foot-pounds . . (117) where K„ is the quantity of mechanical energy in foot- pounds which is required to raise the temperature of lib. of the gas 1 deg. F. Molecular Heat. — Assume that we have two portions of two different gases each enclosed in a vessel, and both occupying the same volume and having the same pressure and temperature. The pressure exerted by the first gas must be pro- portional to the molecular energy of translation and to the number, n lt of molecules contained in the gas ; or, in symbols, Pj oc m x v 1 2 X n x . . . . (118) Similarly the intensity of the pressure of the second gas will be P 2 oc m 2 v 2 2 x n 2 . . . . (119) HEAT. 167 But as P 1 is equal to P„, we shall have m x «i 2 xm^Mjflj 2 x»i 2 . . . (120) We have, further, m 1 v-? equal to m 2 v 2 , as the gases have the same temperature, and consequently also n x equal to n 2 — i.e., " the two gases contain the same number of molecules." The heat contained in the first gas will be i fan xm, Vi and that contained in the other will be -n- ifan x m 2 v 2 2 ■C-!! = = • (121) (122) Let us now for a moment assume that fa is equal to fa, then H, would be equal to H 2 — i.e., " the two gases contain the same amount of heat." We could also have written H 1 = S 1 „xM 1 xT .... (123) where M 1 is the mass of the portion of the first gas. Similarly, we have for the second gas H 2 =S"„xM 2 xT .... Therefore H x S\ x M 1= S 1 ,x)txm 1 = S\ x m 1 (124) (125) S"„ x M 2 S"„ xnxm 2 S"„ x m 2 From (125) we learn that " the molecular thermal capacity, S» x m, of an imaginary gas is the same for all imaginary gases." Actual gases have been found to follow this law, and our assumption that /3 is the same for all gases is therefore right. Specific Seat at Constant Volume and Constant Pressure. — When heating a certain portion of an imaginary gas from a temperature T 1: in a cylinder with air-tight fitting piston, we can do one of two things — viz. : (1) Prevent the gas from doing external work, by increasing the pressure on the piston, and thus keep the volume of the gas constant. (2) Or we can let the pressure on the piston remain constant. The gas will then expand and do work in raising the weight. The gas is therefore heated at a constant pressure. In the first case, the heat is spent in doing internal work only, and we will have H = S,xjx (T 2 - Tj) British heat units (126) where q is the mass of the gas in pounds, and T 2 the final temperature. The energy exerted in mechanical energy units will be 772 x H = K v x q x (T 2 - T a ) foot-pounds (127) As the volume of the gas has been kept constant, S„ is called "the specific heat of the gas at constant volume." In the second case, the heat will be spent partly in doing internal work and partly in doing external work, and we will have H = [S„ x q x (T 3 - T x ) + q x H s ] heat units (128) Where IL is the heat spent in doing external work per pound of gas and T 3 is the final temperature, we will also have 772 x H = [K„ xgx (T 3 - T x ) + E w X q] foot-pounds (129) Where E w is the external work done per pound of gas. We might also have written (128) as H = S p X q X (T 3 - TO heat units . . . (130) Where S^, is called " the specific heat of the gas at constant pressure," instead of (129) we can write 772 H - K p xq* (T 3 -Tj) foot-pounds. . (131) where K p is the mechanical energy in foot-pounds required for raising the temperature of lib. of gas 1 deg. P. at constant pressure. It is evident that T 3 < T , for we have spent the same amount of energy in both cases ; but in the first case, we have only raised the temperature of the gas, whereas in the second case, a part of the heat has been spent in doing external work.- We have therefore S p > S„ and K p > K v ; or in words, " The specific heat at constant volume of a gas is smaller than the specific heat at constant pressure of the same gas." It remains now to find an expression for the external work, E w . If P be the constant pressure in pounds per square foot, V; the initial volume of the gas in cubic feet at temperature T v and V the final volume of the gas. then the piston will have swept through volume (V - Vi ) cubic feet, while the temperature of the gas has been raised from T 1 to T 3 . According to (100), page 165, PV = BT 3 = r?T 3 and PV» = BT X = rqT^ we have therefore E M 2 = P (V- Vi ) = r x q (T 3 -T x ) foot-pounds (132) where r is the external work done by lib. of gas, raised 1 deg. E. at constant pressure. By the combination of (129), (131), and (132) we obtain K p = K v + r . . . . (133) Example. — Let the problem be to find K Pi K„, and r for atmospheric air, taking the values S p = 0'2375 and S» = 0'1685 as found for actual air. (1) For Pound-Mass and Foot-Pounds. — The amount of heat required for raising the temperature of lib. of air 1 deg. E. at constant pressure will be Up = 0-2375 British heat units, and at constant volume H„ =0'1685 British heat units. We shall therefore have Kp =0-2375x772 = 183-35 foot-pounds, K„ =0-1685 x 772 = 130-08 foot-pounds, andr = Kp - K„ =53'27 foot-pounds. (2) For Kilogramme-Mass and Kilogram-metres. — The amount of heat required for raising the tempera- PRACTICAL ELECTRICAL ENGINEERING. ture of 1 kilogramme of air 1 cleg. C. at constant pres- sure, will be Up = 0'2375 calories (major), and at constant volume EL = 0*1635 calories (major). As J =424 kgm, we shall have Kj, = 0-2375x424 = 1007 kilogram-metres. K„ =0-1685 x 424 = 71-44 kilogram-metres. r =K P -K„ =29'26 kilogram-metres. (3) For Gramme-Mass and Ergs. — The amount of heat required for raising the temperature of 1 gramme of air 1 deg. C. at constant pressure will be Up =0'2375 calories (minor), and at constant volume H„ =0'1685 calories (minor). As J is 41,550,000 ergs, we shall have K p =0-2375 x 41,550,000 = 9,868,000 ergs. K, =0-1685x41,550,000 = 7,001,200 ergs. r =K P -K v =2,866,800 ergs. "We have seen that two imaginary gases which occupy the same volume, V, exert the same pressure, P, and have the same temperature, T, contain also the same quantity of heat. Let us now heat both gases up to the same temperature, Tj, by adding so much heat to each that they occupy the same volume, V 1; »nd exert the same pressure, P 1( then they must again contain tbe same heat, and they have, therefore, also received the same quantity of heat, and they have done the same amount of external work. "We must therefore have K i) xMx(T 1 -T) = K 1 „xM 1 x(T 1 -T) . (134) rxMx(T 1 -T) = r 1 xM 1 x(T 1 v-T) . (135) K„xMx(T 1 -T) = K 1 „xM 1 x(T 1 -T) . (136) By combination of (133), (134), (135), and (136), we obtain -Kg == ^P - S P _ &P - -y /ions. where y is a constant, or in words, " The ratio of specific heat at constant pressure to specific heat at constant volume is the same for all imaginary gases." Actual gases also follow this law, and y has been found to be equal to about 1 - 41. Adiabatic and Isothermal Expansion and Compression. When a gas expands in a cylinder doing work by overcoming the resistance of a piston, its temperature will fall, as some of the molecular energy will be trans- formed into external work. Let us assume that the cylinder and piston, Fig. 172, are perfect insulators for heat, so that they can neither absorb nor conduct heat. Let the cylinder contain 0"841b. of imaginary air, of which the volume will be 1 cubic foot when the piston is in position BK, and the temperature is 60 deg. P.; the pressure of the air will then be 11 atmospheres, or 23,'2871b. per square foot. If we now let the air expand, driving the piston before it, then the volume will increase, and the pressure will diminish with the ordinates to curve A. The work done by the gas in expanding from 1 cubic foot to 11 cubic feet will therefore be represented by the area B D E KB. The same area would also be proportional to the heat lost by the gas. Let T x be the final temperature of the gas, the initial one being T 2 = 520 deg. F. ; then the heat lost by the gas would be S„ x 0-84 x (520 - Tj) British heat units ; and the external work done would be K„ x 0-84 (520 - Tj) foot-pounds. As S„ = 0-1685, and K v = 130-08 for air, it only remains to determine T x . It can be proved that when an imaginary gas, by expanding, is doing work and does not receive any heat nor gives off heat to surround- ing bodies, the relation between corresponding tempe- ratures, volumes, and pressures will be T, $r •§-&)'■ •<>» where y is Op In our case we have therefore T x = 520 (A) '" = 194-5. . . (139) The heat- given off by the gas will be 0-1685 x 0-84 (520 -194-5) = 46-07 British heat units, and the work done by the gas will be 130-08 x 0-84 (520 - 194-5) = 35,566 foot-pounds. The curve A, Fig. 172, is called " adiabatic " curve, and the expansion is termed "adiabatic expansion. - " The ratio of the final volume to the initial volume of the gas is called the " ratio of expansion," and will be hereafter denoted by r e . "We might now move tbe piston towards the bottom of the cylinder, and thereby compress the gas, whereby the pressure will increase with the ordinates of the curve A. When we have moved the piston to its initial position, then the volume of the gas will again be 1 cubic foot, the pressure 11 atmospheres, and the temperature 520. The compression, however, requires that we should do work on the gas to an amount of 35,566 foot-pounds, whereby the gas receives 46 '07 British heat units, the same quantity which it lost during expansion. The gas has thus been returned to its original thermal state. As neither heat has been added from external sources, nor heat been dissipated while moving the piston, the compression is termed " adiabatic compression." If the cylinder, Fig. 172, be a good conductor, then we may add heat to the gas during expansion, at such a rate that the temperature of the gas remains constant, while the volume of the gas increases from 1 cubic foot to 11 cubic feet. In this case, the gas will follow the first law of expansion, and we shall have As P 2 = 11 atmospheres, it is evident that Pj will be one atmosphere or 2,1171b. per square foot, and the HEAT. 169 intermediate pressures will vary as the ordinates to curve I. As the thermal state of the gas remains the remains constant, and its asymptotes are the axes of ordinates and abscissae. Any point of the curve may same during expansion, it must be the heat added which is transformed into external work ; the latter is represented by the area BCEKB. be constructed in the following way : Draw, for instance, the ordinate, G P, then draw F and L N, the latter to be parallel to the axis of abscissae ; N G will be the /M5;//)///MS')'''''S »"''"'''/"""""'77fr77?- Fig. 173. The curve I is evidently a rectangular hyperbola, since the product of the abscissa and the ordinate ordinate corresponding to G as abscissa. This construction is right, because LK ; FG = OK; G, 170 PRACTICAL ELECTRICAL ENGINEERING. Take KB=i/ 1) CE = y 2 , OK=a; 1 , and OE=% then area BCEKB will be C x log*. (140) and the work done by the expansion of the gas will be P 2 V 2 x log, — i = P 2 V 2 x log* r e *2 (141) where log e means the hyperbolic logarithm. Expansion of a gas at constant temperature is called " isothermal " expansion, and also " hyperbolic " expan- sion, because the curve I is a hyperbola. In our particular case we have P 2 = 23,2871b. per square foot, and V 2 = l cubic foot, and r e = ll. The work done by the isothermal expansion of 0'841b. of air at an absolute temperature of 520 deg. F., will be 23,287 x 1 x log e 11 = 55,839 foot-pounds, and the heat added to the gas during expansion will be 55,839 =72 . 33 British heat units. 772 The curves I and A in Fig. 172 show that the work done in isothermal expansion is greater than that done in adiabatic expansion. In Fig. 173 the adiabatic as well as the isothermal compression begin at the same temperature, T x = 520, and at the same pressure, P x = 2,1171b. per square foot. The adiabatic compression will take place if the cylinder as well as the piston are absolute insulators for heat. The pressure will increase with the ordinates of the curve A. Let D be the point at which this curve intersects ordinate CK — i.e., when the gas has been compressed to 1 cubic foot, then area BDKEB will represent the work done on the gas during compression. According to (138) we will have T 2 = 52o(^V 41 =1390 and P 2 = 2117 x ( y V ^ = 62 > 2 411b. per square foot. The work done on the gas will therefore be K„ X 0-84 (T s - TO = 130-8 x 0"84 (1390 - 520) = 95,061 foot-pounds, and the heat added to the gas will be B, x 0-84 (T, - T,) = 0-1685 x 0-84 (1390 - 520) = 123"1 British heat units. The isothermal compression will take place if we extract heat from the gas during the motion of the piston, at such a rate that the temperature of the gas remains constant. The pressure will in this case increase with the ordinates of curve I, which is exactly the same as curve I in Fig, 172. The work done on the gas will be 55,839 foot-pounds, the same amount as was given off by the gas during expansion, Fig. 172. The heat rejected will be 72'33 British heat units, the same as that added to the gas during expansion, Heat Engines. By a heat engine is understood "a machine which transforms heat energy into mechanical energy, or vice versa." The action of a heat engine requires a working substance which shall receive heat from a source, and again give it off in doing external work. If the per- formance of the engine is to be continuous, the opera- tions of its working parts must repeat themselves within a certain interval of time, during which the state of the working substance with regard to pressure, volume, and temperature must also be repeated. Such a complete set of repeated operations is called a " cycle." The temperature, volume, and pressure of the working substance must therefore be exactly the same at the end as at the beginning of the cycle. Let us assume that the working substance is an imaginary gas, acting upon a piston in a cylinder, as in Fig. 172, the cycle being performed while the piston moves through distance K E, and back through dis- tance E K. Let the initial pressure be represented by KB, the initial volume by OK, and let the tempera- ture be T 2 . We may now apply the source during the forward stroke in such a way that the temperature of the gas remains constant at T 2 ; the expansion curve will therefore be I, and the heat, H, taken from the source will be represented by area K B C E K, which area will also represent the work done by the gas on the piston. The gas can evidently do no work on the piston during the return stroke, but must be com- pressed by absorbing energy, and as the gas must be brought back at the end of the cycle to its initial state, the compression curve must pass through point B ; we can satisfy the latter condition by choosing the adiabatic curve A as back-pressure curve. This, how- ever, requires us to reduce the pressure of the gas to D E, by applying a refrigerator whose temperature is Tj, and which will absorb from the gas a quantity of heat, h, which is represented by area DEKBD; when this is done, the communication with the refrigerator is shut off, and the piston can then move backwards, compressing the gas adiabatically and leaving the gas at the end of the stroke in its initial state. As the work done by the gas is represented by area BCEKB, and the work done on the gas by area BDE KB, it is evident that the work done in driving the piston through a cycle must be proportional to area BCDB; this work is called the " indicated" work, as it can be determined by the "indicator," generally called the steam indicator, and which will be described later on. The indicated work is evidently equivalent to H - h, and as the gas receives a quantity of heat, H, from the source during the forward stroke, the efficiency of the engine with regard to converting heat into mechanical energy must be 9 = ^ (142) Camot's Imaginary Perfect Heat Engine. — An imaginary heat engine working between two tempera- tures T a and T ; can be made more efficient than the HEAT. 171 above described, by a cycle of operations known as Carnot's cycle. In Fig. 174 the cycle begins with applying the source, of which the temperature is T 2 , and allowing the gas to expand isothermally at tempe- rature T 2 , exactly as in Fig. 172, but only while the piston moves through distance K N ; during the rest of the forward stroke the source is disconnected from the engine and the gas expands adiabatically, the expansion curve being G L, whereby the temperature falls to T lt the temperature of the refrigerator. The refrige- rator is now connected to the engine, and the backward stroke begins by compressing the gas isothermally at T lt and along the hyperbola L Q, until the piston has moved through distance EF. From this position of the piston until the end of the stroke the corapression follows the adiabatic curve Q B through point B, the refrigerator being disconnected. and similarly as L and Q lie on hyperbola L Q P 1 xV 1 =.p 1 x»i-BT 1 . . (144) As G and L lie on curve G L we have i>2 _ /V \y ■w) 1 And as Q and B lie on curve Q B we have P, According to (141) and (143) we have AreaBGNKB = RT 2 x log. (145) (146) P? And, similarly, (141) and (144) will give us AreaQLBFQ = ET,x log, |i. By this cycle, the work done by the gas on the piston during the forward stroke will be represented by area BGLEEB, and the work done on the gas during the backward stroke by B Q L B K B, and the useful work by area B G L Q B. As the two areas GLENG and B Q F K B both represent S„ (T a - Tj), it follows that area BGL QB = area BGNKB minus area QLEFQ, or n = H- A _ BGNKB-QLEFQ BGNKB Let the pressures of the gas corresponding to points B, G, L, and Q be denoted by P 2 , p 2 , P 1( and p v and the corresponding volumes occupied by the gas V 2 , v 2 , V and v v then, as B and G lie on hyperbola B G, we must have P ? xV ? =^2 X «2 = BT 2 (143) A proper combination of the four formulae (143), (144), (145), and (146), will show us that P* Pi' H T s * B-h = T,-T 1 H T 2 ' ' Formula (147) shows that the efficiency of the Carnot's engine only depends upon the temperatures of the source and the refrigerator, but not upon the working substance, as long as it only follows the laws of imaginary gases. The engine is perfectly reversible — i.e., when driving the engine in the reverse direction by another engine, and therefore and consequently t\ = (147) 172 PRACTICAL ELECTRICAL ENGINEERING. the temperatures of the source and refrigerator will be reversed. The machine would in this case convert mechanical energy into that of heat. The expansion will first take place along the adiabatic curve BQ, until the piston has moved through distance KF, when the temperature will have fallen to T 1 ; for the rest of the stroke the temperature of the gas remains constant while expanding along curve QL, and receiving a quantity of heat, h, from a source, of which the temperature is T r The first part of the compression curve is L G-, while the piston moves through distance E N ; the gas is then compressed at constant tempera- ture T 2 , it being all the time in connection with a refrigerator whose temperature is also T 2 . The amount of heat generated during this reversed cycle is evidently H - h, this being the same quantity as is required for driving the machine as a motor. We can now prove that no heat engine (whether imaginary or actual), receiving heat from a source at temperature T 2 , and giving off heat to a refrigerator at a temperature Tj, can have an efficiency higher than T - T 2 — -. For suppose an engine did exist which had a 2 higher efficiency, then we might couple it with a Carnot's engine and drive the latter as a heat generator. Let the generator during one cycle give off a quantity of heat, H, to the source, and receive h from the refrigerator, and let the motor, during the same interval of time, receive H from the source and give off h to the refrigerator. The heat account would thus be balanced, but as the efficiency of the motor is greater than that of the Carnot's engine, the motor would evidently be able to do more work than just driving the generator. But this work cannot be accounted for, and must therefore have been created from nothing, which is absurd. The efficiency of the motor can therefore not be greater than — 2 -1. J-2 The practical conclusion to be derived from the above theoretical statement is this : That we must expect to find the efficiency of our actual heat engines to be less than that of Carnot's ideal engine, working between the same limits of temperature. CHAPTER XL THBOBY OF STEAM ENGINES. Single-Acting Engine Without Expansion. 'HE definition and properties of dry saturated as well as of superheated steam have been given on page 61, and the generation of steam in a boiler has been thoroughly dis- cussed in Chapter VIII. We may therefore proceed to investigate the behaviour of the steam in a cylinder when driving a piston before it. The diagram, Fig. 175, represents a boiler with a cylinder on the top, which is connected to the boiler by a short steam-pipe, S P. The line a b repre- sents the water-level, when the piston is at the bottom of the cylinder; the steam-room of the boiler is filled with dry saturated steam at an absolute pressure p per square inch, or P B per square foot. Suppose now we have applied so much heat that lib. of water is evaporated, then the water-level will have fallen to cd, and the piston will be in position "2," having swept through a volume equal to (v - s) cubic feet, where v is the specific volume of steam at a pressure p a , and s the volume of lib. of water at that pressure, this volume being equal to the space between levels a b and c d. Let us now pump lib. of water into the boiler, whereby the water-level will again be a b ; in order to do this we must overcome the pressure of the steam and move the piston through a volume, s, to posi- tion "3." We will now shut inlet-valve, IV, whereby no more steam can get into the cylinder, which at that moment contains lib. of dry saturated steam at a pressure T f = P a (where T f denotes that the pressure is pushing the piston forward), assuming that no con- densation has taken place. The energy which has been exerted by the lib. of steam is evidently equal to P/ (v —s), of which P/ x s is the work done in pumping the water into the boiler. We will now open the exhaust valve, E V, whereby the steam is admitted through the exhaust-pipe, E P, to the refrigerator, or, as it is called, the condenser, in which the absolute pressure is P 6 per square foot, corresponding to a tem- perature, t 1 . The piston will now move downwards, overcoming pressure P 6) and sweeping through volume, v. The indicated work of this engine will evidently be IW=(P, -V b )xv .... (148) It would be interesting to see how I W would vary with the pressure of the steam ; for this purpose we must refer to the table on page 61. To make the subject clearer, the two curves, Fig. 176, have been drawn, of which the one represents the relation between the steam pressure in pounds per square inch and the temperature in degrees of Fahrenheit, while the other illustrates the variation of the specific volume of steam THEORY OF STEAM ENGINES. 173 in cubic feet with the temperature. p a , v, and t trate the indicated work of lib. of dry saturated are drawn to the same scale, and t begins with steam, see formula (148), it is necessary to fix the ""WiWVO?? IV TspI (ep JUy JTio. 175. Fig. 178. 100 deg. F., instead of 32 deg. F., in order to save value of P& — i.e., the pressure in pounds per square space. By glancing at the curves, Fig. 176, it will be foot of the steam in the condenser. The ordinates to ~t ■ 1 \ \ v \ / \ < \* / \£ 1 V i /] : / j \ i 1 1 1 W /' I St ■j. u ■it So 3C v> 3 a 3 id 4- LO t- Fig. 176. clear that the product, p a x v, will only vary a little with the temperature ; this is made more apparent in Fig. 177, where the ordinates to the curve A represent P r x v, and the corresponding abscissae, p a . To illus- curves B, C, and D represent P& x v for P& equal to 2,160, 1,080, and 360 pounds per square foot respec- tively, and consequently the difference between the ordinates of curves A and B will give the indicated 174 PRACTICAL ELECTRICAL ENGINEERING. work of lib. of steam if the pressure in the con- denser is 151b. per square inch and the temperature 213 deg. F.; similarly, the difference between the ordi- nates of curves A and C will give the indicated work of lib. of steam, when the pressure in the condenser Example 1. — Take p a = 301b. ; curve A, Fig. 177, will give us P/ x v = 58,280 foot-pounds. (a) If the pressure in the condenser bepb = 2' 51b. per square inch, then P& x v will be equal to 4,856 foot-pounds, and the indicated work done by lib. of Pfao i Vjmo Siwo iicoo . 1fw >io>c GdOD 6«Kj looo IS 3° no ns ' iso Fig. 177. isf 180 iW zn zzs z+o [It will be noticed that there is a break in this diagram between the points 30,000 and 57,000, because none of the curves referred to would appear on this portion, and therefore to insert the full abscissae and ordinates would take up space without any corresponding advantage.] is 7'51b. per square inch, and the temperature 180 deg. F. If the pressure in the condenser is 251b. per square inch, and the temperature is 134'6deg. F., then the difference between the ordinates of curves A and D will represent the indicated work of lib. of steam. steam will be (P/ - P 6 ) x v = 53,424 foot-pounds. Assuming the temperature of the feed-water to be that of the condenser, then the quantity of heat required for turning lib. of water at 134'6 deg. F. into dry satu- rated steam at the pressure required for the engine, will be, according to formula (2) page 62 ; THEORY OF STEAM ENGINES. 175 H = 1,114 + 0-305 x 250-2 - 134-6 = 1,055 heat units. The efficiency of the engine, as a heat engine, is evidently 53,424 = 0-0656. 1,055 x 772 (b) If we have pb = 7'51b. per square inch, then (P - Pi ) x v = 43,708 foot-pounds. The tempera- ture of the feed- water will be 180 deg. F., and we will therefore have H = 1,114 + 0-305 x 2502 - 180 = 1,010 heat units. Therefore, 43708 n-nKRK 1= - ~-~ — „„~ = 0565. 1,010 x 772 (c) Let pbbe equal to 151b. per square inch, then (P/ - Pj ) x v = 29,142 foot-pounds. The temperature of the feed- water is 213 deg. F., and therefore H = 1,114 + 0-305 x 250-2 - 213 = 977 heat units. and = 29,142 = . Q386 ' 977 x 772 Example 2. — Take p a = 2401b. ; curve A, Kg. 177, will give us P/ x v = 65,730 foot-pounds. (a) Take p b =2-5, then (P, - P 6 ) x v = 60,874 foot- pounds and H= 1,055 ; therefore 60,874 =0 . Q747 ' 1,055x772 (b) pb =7-5, then (P/ ~P 6 ) x © = 63,676 foot-pounds, and H= 1,010 ; therefore 63,676 n=- = 0-0817. 1,010 x 772 (c) p b =15, then (P/ - P 6 ) x v = 61,622 foot-pounds, and H = 977; therefore 61,622 =0 . 0817- ' 977 x 772 These examples clearly show the advantage of the condenser with low-pressure steam. The advantage of high-pressure steam is also evident ; for not only is the efficiency higher, but we can, at any rate when the pressure is very high, dispense with the condenser altogether, and thus free the engine from doing work in pumping the condensing water through the con- denser. If we compare the above efficiencies with those of Carnot's imaginary engine, working between the same temperatures, we shall find that our engine is far from being a perfect one. But by investigating the matter, we shall find that we have not entirely followed the principle laid down in the imaginary engine, for we nave allowed the temperature of the steam to fall suddenly, by heating a large mass of water which is of no use to us, instead of which we ought to let the steam lose heat in doing work — that is, allowing the steam to expand while pushing the piston before it. Ideal Single-Acting Engine with Expansion. Suppose that the admission valve, Fig. 178, be shut at the moment lib. of steam has been admitted into the cylinder, and that the volume through which the piston can sweep in the cylinder is r* x v, the steam would then be able to move the piston from position "1" to position "2" while expanding, and thus do an additional amount of work by the expenditure of a quantity of heat, which otherwise would be wasted in the cod denser. The work done during expansion can be determined if we know the form of the expansion curve, which, experience tells us, does not differ much from a rectangular hyperbola. We can now construct the expansion curve in the manner shown in Fig. 172, and the work done during expansion, being represented uo ;tn , 5 , m- / / / s / / / / / / / 'f / / / / / / ' / i / / t / *v // „ I / * 1 ■ 1 | 1 1 1 P I 1 )•> i i t — i r-- » • ■>■ . 1 ■ — 1 fcrr; e— 7 c / ■' -* > / 1 Fig. 179. by area B C D E B, can be calculated by means of formula (141). Let now P/j denote the initial forward pressure, which is represented by O A and E B, then the total energy exerted by the lib. of steam during the forward stroke will be ~Pji x-v + Pftxvx log e r e =P/i x v [l + log e r e ] foot-pounds . . . (149) The work to be overcome by the piston during the backward stroke will be P& x r e x v foot-pounds. . . . (150) 176 PRACTICAL ELECTRICAL ENGINEERING. Table A. No. Pa * Pi £ r e IW H S n T 2 -T\ T 2 1 50 280'9 2 126-3 1 57694 1073 34-3 0-069 0-208 2 JJ J J 15 213 1 42066 987 47-1 0-055 0-091 3 JJ jj 2 126-3 3 118909 1073 16-7 0-143 0-208 4 JJ jj 15 213 3 72022 987 27-5 0-094 0-091 5 J J jj 2 126-3 5 144714 1073 13-7 0-174 0-208 6 JJ j j 10 193-2 5 96634 1006 20-5 0-124 0-118 7 JJ jj 2 126-3 9 170510 1073 11-6 0-206 0-208 8 JJ j j 2 126-3 25 193449 1073 10-2 0-233 0-208 9 200 381-6 2 126:3 1 64722 1104 30-6 0-076 0-303 10 JJ JJ 15 213 1 60473 1017 32-7 0-077 0-200 11 JJ JJ 2 126-3 3 135237 1104 14-6 0-158 0-303 12 JJ J J 15 213 3 122488 1017 16-2 0-156 0-200 13 JJ JJ 2 126-3 5 167323 1104 11-8 0-196 0-303 14 JJ JJ 15 213 5 146076 1017 13-6 0-186 0-200 15 JJ J J 2 126-3 9 203137 1104 9-75 0-238 0-303 16 JJ )) 15 213 9 164890 1017 12 0-210 0-200 17 J> JJ 2 126-3 25 259452 1104 7-6 0-304 0-303 18 JJ JJ 8 182-9 25 210420 1047 9-4 0-260 0-236 19 JJ JJ 2 126-3 27 263189 1104 7-5 0-308 0-303 20 JJ JJ 1-6 116-6 125 315640 1114 6-3 0-367 0-315 Consequently, the indicated work done during a double stroke of the piston will be I W - T fi x v [1 + log, r e J - P 6 xvxr e foot-pounds (1 51) We can also express the indicated work by the mean forward pressure, which is p ^x.tl + log ^ x (1 + log.r.) r e x v r e and we obtain I W = [P/m-Ps] x r e x v foot-pounds . (153) To illustrate the advantage of working the engine by expansion, the two curves A and B, Pig. 179, have been plotted. The ordinates represent values of formula (149) for various values of r e , which latter are represented by the abscissa. Curve A is calculated for p a , equal to 2001b. per square inch, whereas in the case of curve B, p a is only 501b. per square inch. As the ratio of expansion cannot be less than one— i.e., steam working without expansion as in the engine, Fig. 175— the curves start at this value of r e . To save space, zero of ordinates is 60,000 foot-pounds. The curves clearly show the great advantage gained by the expansive working of the steam. We may now calculate the amount of steam, S, in pounds, which is required for producing one indicated horse-power hour, knowing that the indicated work produced by lib. of steam in the ideal engine, Fig. 178, can be found by formula (153). It is evident that we* must have c, 60 x 33,000 b = — j^= pounds •(154) Table A (given above) has been calculated for the purpose of showing how the performance of an ideal single-acting steam engine varies with the ratio of expansion, temperature of the condenser, and initial pressure. In calculating the quantity of heat, H, required for turning lib. of water into steam, the temperature of the feed- water has been taken to be the same as that of the condenser. The table also enables the reader to compare the efficiency, tj, of the engine with that of a Carnot's imaginary engine. The discussion of the figures given in the table will, however, be deferred to a more convenient place in the book. Compound Engines. The temperature of the cylinder, Fig. 178, will undergo a series of changes during a stroke, on account of the temperature of the steam falling while expanding. The cylinder will therefore be colder than the entering steam, which will cause some of the latter to condense during admission, and so much steam will be condensed that the latent heat given off by condensation will be sufficient to raise the temperature of the walls of the cylinder to that of steam. The heat thus received will again be given off by the cylinder during expansion, and it is evident that the greater the ratio of expansion is, the lower will the temperature of the cylinder be at the end of the stroke. For this reason it is not prac- tical, or rather not economical, to drive the ratio of expansion too far in one cylinder ; the expansion may, however, be continued in two, three, or four cylinders ; the temperature of each cylinder will be lower than that of the one in front, but the variation of the temperature of any one cylinder during a stroke will be comparatively small. By a " Compound Engine " is understood an engine which has two cylinders. The steam is passed direct from the boiler into the first cylinder, where it is THEORY OF STEAM ENGINES. 177 moderately expanded, say, three to five times, and is then exhausted into the second cylinder : here it is further expanded three to five times, and is finally exhausted into the condenser. Such an engine may either be a " Woolf s Engine," in which the second cylinder may be considered as a simple continuation of the first one, or a " Eeceiver Engine," in which case the steam from the first cylinder is exhausted into a reservoir, called the " Eeceiver," from which again the second cylinder receives steam when convenient. Woolf s Engine. — Eig. 180 represents an ideal engine of this class, the cylinders are placed side by side, and the angle between the cranks is 180 deg. ; the piston of the one cylinder will therefore be at the crank end of the cylinder at the same time as the piston of the other cylinder is at the bottom. The length of stroke is the same for both cylinders, but the diameter of the second must evidently be larger than that of the first, as the volume of the steam contained in the first cylinder must be augmented in the second before being exhausted into the condenser. H PC L P C Fig. 180. The first cylinder, HPC, called the high-pressure cylinder, receives the steam which is cut off when the piston has moved through a portion of the stroke ; it then expands during the rest of the stroke, the ratio of expansion being r e 1 . The ordinates of the diagram oabcf represent the absolute pressure exerted by the steam during the stroke; a b being the admission line, b c the expansion curve, and of being the absolute vacuum line, or the line of no pressure. The final pressure in the high-pressure cylinder is cf, at which pressure the steam enters the second cylinder, L P C, which is called the low-pressure cylinder. The ordinates to curve h d represent the pressures of the steam during the stroke of the low-pressure piston ; o 1 e is the absolute vacuum line, and the ordinate to the straight line m n, which is parallel to o 1 e, represents the pressure in the con- denser, which will also be the pressure on the low- pressure piston, during the return stroke. Area mhdnm will therefore represent the indicated work done in the low-pressure cylinder during a double stroke. As the intensity of the pressure on the high-pressure piston, during the return stroke of this piston, must be exactly the same as that on the low-pressure piston at the same moment, it is evident that the back-pressure curve for the high-pressure cylinder must be the same as the expansion curve for low-pressure cylinder — that is, curve c g is the same as curve h d, h o 1 being equal to cf, and d e likewise being equal to o g. The indi- cated work done in the high-pressure cylinder will therefore be represented by area g abc g. Let the problem be to determine the indicated work done by lib. of steam in this engine at an initial pressure of P«, the pressure in the condenser being P& per square foot. The ratio of expansion in the first cylinder is r e l , and that in the second cylinder is r e ". Let, further, the common stroke of the two pistons be denoted by , I, the diameter of the small cylinder by d, and that of the large cylinder by D, then it is evident that the volume swept by the small piston in each stroke will be 4 v x r e * = I x and that swept by the large piston will be v x r e 1 x r e " = I x D D 2 from which follows, that — is equal to *jr& 0/ .i.e., "the ratio of the diameter of the large cylinder to that of the small cylinder, is equal to the square root of the ratio of expansion in the large cylinder." In order to understand clearly the behaviour of the steam in the engine, we will imagine that we have a low-pressure cylinder with a diameter, d, instead of large D, the stroke of the piston being L instead of I, where the relation between the two latter must be Lx: ■d? 7 ttD 2 L D 2 = l x — _ or — = — = r 4 4 I d 2 Place now the long cylinder on the top of the small cylinder, as shown in Fig. 181. The dis- tance between the high-pressure piston, " 1 ", and the low-pressure piston, "2," will be I at the moment that the steam begins to enter the low-pressure cylinder ; the steam is thus confined between the two pistons, which will now begin to move in the same direction ; but the low-pressure piston will move with a velocity which bears to the velocity of the high- pressure piston as — , but relative to the high-pressure b piston, the velocity of the low-pressure piston is equal to the difference of the actual velocities of the two pistons. At the end of the stroke, the high-pressure piston has moved through a distance I, and the low- pressure piston will be on position "4", the steam still being confined between the two pistons, but its volume having been increased to v x r t x x r e " . As far as the effect on the steam is concerned, it would be precisely the same as if the high-pressure piston had not moved at all, and the low-pressure piston had traversed the distance L from position " 1 " to position "3"; or, in other words, " the expansion of steam in a Woolf's engine takes place as if there were only one cylinder, of diameter d, the stroke being L ; or, with a diameter D, the stroke being I." 178 PRACTICAL ELECTRICAL ENGINEERING. In Fig. 181 a b is the admission line, the same as in Fig. 180; the curve bed, being a hyperbola, is the expansion curve of the steam, the ratio of expansion being r e 1 x r„ ". Let A 1 denote area o a befo, and B, A", C 1 and C" areas fc def,ohdeo, og cfo, and o m n e o respectively, then we find that the indicated work done in the first cylinder is PW^AJ-C 1 , and that done in the second cylinder is I"W" = A"-C", and consequently the total indicated work done during a double stroke of the pistons, if the engine is single acting, will be I W = A 1 - C 1 + A" - C" But for lib. of steam we have evidently A 1 = P/i x v x (1 + loge r e *) B = P/i x v x log e r e " C"=Pb * v x r e l x r e " As curve h d is curve c d stretched out, we must have and as curve g c is c d compressed, we must have I C' = Bx L-r The indicated work done by lib. of steam in Woolf s engine will therefore be I W = P/» x v x (1 + log« f.'xr.T-Pj xvxr e 1 xr e ", which is precisely the same as in an engine with one. cylinder of the size of the low-pressure cylinder. Fig. 181. Receiver Engine.— -When the angle between the cranks of the two cylinders has to be different to deg. or 180 deg., it is evident that the steam from the H.P. cylinder could not be exhausted direct into the L.P. cylinder, as in the Woolf's engine, but that the two cylinders in this respect must be independent of each other. The H.P. cylinder must therefore exhaust into a chamber, the receiver, in which the pressure should be constant and equal to the final pressure in the H.P. cylinder. The L.P. cylinder receives steam from the receiver at the beginning of the forward stroke, and the cut-off takes place when the cylinder has received exactly the same quantity of steam as the H.P. cylinder exhausted into the receiver in one stroke. At this moment, the expansion of the steam begins in the L.P. cylinder, and is continued until the end of the stroke. In the return stroke, the L.P. piston expels the steam into the condenser. In Fig. 182 are illustrated the two cylinders of an ideal receiver engine. The H.P. piston has just finished a stroke, whereas the L.P. piston has only moved through about half its stroke, the cranks being about 90 deg. apart. Using the same letters as before, the volume swept by the H.P. piston in one stroke will be , 7T # I x — — = r e xv, and that swept by the L.P. piston will be lx* D r e ' xr e " xv ox -= Vr„ " just the same 4 d e ' as for the Woolf's engine. In the diagram, o a is the H PC L p c ! t J\ X///////////: ; s s assssssv: Fig. 182. initial pressure of the steam, V f i, a b the steam line, and be the expansion curve for the steam, while in the H.P. P cylinder, and cf represents the final pressure, — t -L i in this cylinder. The performance of the steam in the H.P. cylinder is so far the same as in Fig. 180, but as the pressure in the receiver is constant, equal to cf, the back-pressure curve will be the straight line, eg, parallel to the absolute vacuum line, of. The indicated work done in the single-acting H.P. cylinder during a double stroke will therefore be represented by area gab eg. The performance of the steam in the L.P. cylinder is somewhat different to what we saw took place in the Woolf's engine. The steam is admitted from the receiver at a pressure o' g' = og = cf, and is cut off at the moment the L.P. piston has described a volume equal to r e ' xv; the length of the steam line, g' c', must therefore be equal to — -; for the remainder of the stroke the steam expands, the pressure being proportional to the ordinates of curve c' h. The pressure in the con- denser is represented by en = dm, and the back- pressure line will therefore be the straight line mn parallel to o' e, the absolute vacuum line. The indi- cated work done during one double stroke of the L.P. piston will therefore be represented by area m g' h n m. A clearer understanding of the performance of a receiver engine may be gathered from Fig. 183, in which E is the receiver on which the two cylinders are placed. The H.P. cylinder is precisely the same as in Fig. 182, but the diameter of the L.P. cylinder is d, the same as that of the H.P. cylinder ; the stroke, L, must therefore be equal to r c " x I. THEORY OF STEAM ENGINES. 179 The steam from the H.P. cylinder is exhausted into the receiver, whereas communication between the latter aDd the L.P. cylinder is cut off by means of the valve LPC Fig. 183. V. The steam line, g' c', is equal to the line g c. As the pressure c'/' i s * ne same as cf, it is evident that were admitted direct into the L.P. cylinder and there expanded at the ratio r e ' x r e ". The total indicated work done by lib. of steam in this engine will be IW=P /i X'ux(l + log,, r«'xf/)-PjXDxr f 'xr/ which is the same as in the Woolfs engine. Hyperbolic Expansion of Steam. In working out the figures given in Table A, on page 176, for the ideal steam engine with expansion, Fig. 178, it has been considered, as is usually done in text-books, that the total heat spent for the performance of lib. of steam in the cylinder, is that required for turning lib. of water from the temperature of the condenser into dry saturated steam. In cases where the expansion of the steam has been carried on until the final pressure of the steam was equal to, or very nearly equal to, that of the condenser, the table shows that the efficiency of the engine is greater than that of the Carnot's engine, working between the same temperatures. This, how- ever, is absolutely impossible, as proved at the end of last chapter. It is true that if the final pressure of the steam is equal to that in the condenser, we are then approaching the imaginary perfect engine, but the effi- ciency of the steam engine could never be higher than that of Carnot's engine. The table therefore clearly shows that we have not accounted for all the heat which is necessary for performing hyperbolic expansion of steam. So — To — i so* Jo i' l ' °___']f_ ^° ,jlf_„'L_flL. -° J°^^jj^^S S Fig. 184. expansion curve c' h is simply a continuation of the Let us first examine the case when the steam remains hyperbola be; the performance of the steam in a dry saturated steam during expansion ; in this case receiver engine is therefore precisely the same as if it the relation between volume, pressure, and tempera- 180 PRACTICAL ELECTRICAL ENGINEERWG. ture is given by Eegnault's table. It has been shown that the latent heat of lib. of dry saturated steam, at a lower temperature, is greater than that at a higher tem- perature, and consequently, by increasing the volume of the steam from v to v x and still keeping it dry and saturated, we must add a quantity of heat which is equal to the difference of the latent heat at tempera- ture t v corresponding to v x , and the latent heat at temperature t, corresponding to v. This condition is clearly shown in Pig. 184, where pressures in pounds per square inch are measured along the axis of abscissae, and British heat units along the axis of ordinates. The curve is drawn so as to show the increase of latent heat of lib. of dry saturated steam from p a = 200, to any lower pressure above point b ; and if the initial pressure had been 501b., and the final volume of the steam were 120 cubic feet, then c d would be the curve of expansion. Curve B in the same drawing is part of the rect- angular hyperbola for p a = 200, and would be the expan- sion curve, if the initial pressure were 2001b., and the expansion were hyperbolic, as assumed in the ideal engine, Fig. 178. As the two curves A and B run very close together at high pressures, they have not been continued further than shown in the diagram. It will be seen that the ordinates to the hyperbola are longer than the corresponding ones of the satura- tion curve ; therefore the energy exerted by the steam during hyperbolic expansion must be greater than when the steam remains saturated. For this Fig. 185. p a = 50. If, for example, the initial pressure be p a = 140, and the steam expands until the pressure has fallen to p a = 60, then if the steam is to remain dry saturated, a quantity of heat equal to about 43 British heat units must be added gradually to the steam during expansion. In Fig. 185, the curve A is plotted by taking the ordinates and abscissae proportional to p a and the corre- sponding specific volume of dry saturated steam ; this curve is called the saturation curve of steam, and will evidently be the expansion curve, when sufficient heat is added during expansion so as to keep the steam at the point of saturation. If, for example, the steam be expanded to a volume of 100 cubic feet before being exhausted, then the expansion curve would end in reason, hyperbolic expansion requires an additional quantity of heat, which must at least be equivalent to the area between the two curves B and A. If the initial pressure had been 501b., the hyperbola should be constructed through point c, and the area between the latter hyperbola and curve A would repre- sent the quantity of heat to be added to the saturated steam. As the equation for the saturation curve is approxi- mate^ V a x v Tw = 68,400 (155) where P 0) as before, is the pressure in pounds per square foot, it can be proved that the energy exerted on the piston by the expansion of lib. of dry saturated THEORY OP STEAM ENGINES. 181 Table B. No. Pa Pb r 6 H x H + Hj IW * 772(H + H!) * ♦ 1) T 2 -T t T 2 3 50 2 3 50-1 1123 0-137 17-43 0-208 4 15 3 501 1037 0-090 28-88 0-091 5 2 5 ■ 71-5 1145 0-164 14-58 0-208 6 10 5 71-5 1078 0-116 21-92 0-118 7 2 9 96-7 1170 0-189 12-66 0-208 8 2 25 138-3 1212 0-207 11-54 0-208 11 200 2 3 64-6 1169 0-150 15-50 0-303 12 )> 15 3 64-6 1082 0-147 17-18 0-200 13 2 5 92-4 1196 0-181 12-82 0-303 14 15 5 92-4 1130 0-170 14-78 0-200 15 2 9 123-2 1227 0-214 10-83 0-303 16 15 9 123-2 1141 0-187 1345 0-200 17 2 25 174-3 1278 0-263 8-83 0-303 18 8 25 174-3 1222 0-223 1096 0-236 19 2 27 177-4 1281 0-265 8-73 0-303 20 ) j 16 125 251 1365 0-299 7-68 0-314 steam, remaining dry saturated, will be foot-pounds . (156) the piston 1,094,400 16 Jr~ e - 1 hour would not be S pounds as given in Table A, but H, 16 / vr. energy exerted c The corresponding during hyperbolic expansion will be P/i x v x loge r e . . . . (157) where P# is the initial forward pressure of the steam in pounds per square foot. We can now determine the quantity of heat, H 1( in British heat units, which must be added to H in Table A, in order to produce hyperbolic expansion. It is evi- dent that we must have H a equal to the difference of latent heat of lib. of dry saturated steam at volumes r e x v and v plus / 1,094,000 "V7, -1 \ rM T fi xvxlog e r e w j- x w j- ) The efficiency of the engine as a heat engine will therefore be *l = , IW (158) 772(H + Hj) Let us assume that the wall thickness of the steam- cylinder is very small indeed, and therefore has a very small heat capacity, which may be neglected, and also that the material of which the cylinder is made is a perfect conductor for heat. Let, further, the cylinder be surrounded with a steam-jacket — i.e., a ring-forming space filled with live steam from the boiler. This steam-jacket should be bounded externally by a cylinder concentric to the steam-cylinder and made of a perfect non-conducting material. The jacket should extend over the cylinder-covers. For each pound of steam admitted into the steam-cylinder, the jacket should receive so much steam, that, by the condensation of the latter, the quantity of heat, H l7 would be given off. If, now, the condensed steam leaves the jacket at the same temperature as that of the condenser, then the total quantity of steam required per indicated horse-power would be S x 1 + _ J Jpounds. The annexed table, B, may be considered as a con- tinuation of Table A, but the quantity of heat, Hj, has been taken into account in working out the efficiency of the engine, as well as the amount of feed-water required per indicated horse-power hour. The two tables should be carefully compared. Steam Engines with Clearance. In the engines hitherto discussed, it has been assumed that the volume occupied by the steam at the end of a stroke was equal to the volume swept by the piston ; or, in other words, we have assumed that the volume of the steam passages from the regulating valves to the cylinder could be neglected, and we have also assumed that the piston came right against the cover at the end of its journey, so as to leave no space between itself and the cover. In actual engines it is, however, necessary to give the steam passages a certain length, and, therefore, also a sufficient cross-section in order to diminish the inter- mediate fall of pressure between the steam-chest and the cylinder, and for the safety of the cylinder, we must allow a play between the piston and the cylinder-cover. For these reasons the final volume of the steam in the cylinder will be greater than the volume described by the piston. Let I denote the length of the stroke, and d the diameter of the cylinder, then the volume occupied by the steam at the end of a stroke will be V/ = ■d? 1 + X (159) where ■d* x A is called the " clearance volume " and X the " clearance length." Single-Cylinder Engine with Clearance. — For the purpose of discussing the performance of the "steam in 182 PRACTICAL ELECTRICAL ENGINEERING. a cylinder with clearance, we can consider, as is done in formula (159), that the length of the cylinder is (Z + X), instead of I. The volume (I 4- X) is called the total capacity of the cylinder, and volume —r~ x I the effective capacity. In Fig. 186, the line of is the absolute vacuum line, oh = \, hf= I; the initial volume of the steam before being cut off will therefore be proportional to o g, and the l- c ■■'/A If X Fin. 186. hyperbola c d must be constructed as if the piston started at point o. The actual ratio of expansion will be IL = = °f og 1 + T xr, (160) because the apparent ratio of expansion, r e> is equal to --, and therefore hg = — . The energy exerted by h g r e the steam on the piston is represented by area hbc dfh, the work done on the back pressure by area h n mfh, and the indicated work by area nbcdmn, For lib. of steam we would have area o ac g o =P/;x v area g cdfg = P/,- x v x log e B,, and as — =- is equal to og 1 + 7 X ^ area hb eg h l + 7 xr. we will have x P /; x v, and consequently the energy exerted by lib. of steam on the piston will be area hbc df /* = P/j x v 1 +— x r. + loff e I i + *V 1 + - x ?\. I The final volume of the steam is V,- =-,- - x (l + \) =K, x = r x — '— 1 + — x /•,. I be The effective capacity of the cylinder will therefore 4 l + \xr e consequently area h n mfh = P& x vx X 1 x _ x r e v The indicated work done by lib. of steam in this engine will thus be TW P / 1 , Xljt\ I W =P /; x v x 1 + log c I \l + 4 x r e 1 + 4 x r e / I minus Pi, x« x 1 +jxr e if (161) The fraction — may on an average be taken from 0"05 b to 0-07. Example 1. — Take —j- = 0'07 and the apparentratio of expansion r e = 3 ; the indicated work per pound of steam in the cylinder will then be, according to (161), IW= (1-802 x F fi - 2-479 x T b ) x v foot-pounds. The actual ratio of expansion will be E e = 2-65. Example 2. — Take -y- = - 07 as before, but make r e = 5 ; the indicated work per pound of steam in the cylinder will be I W= (2-118 x P,j - 3-704 x P 6 ) x o fgot-pounds, and we will have E e = 3 '96. Woolf's Engine with Clearance. — "We have seen that the result of the performance of the steam in a "Woolf's engine without clearance is the same as if the steam were admitted direct into the L.P. cylinder, and there ex- panded. But if the cylinders have clearance, then the final volume of the steam in the L.P. cylinder will be equal to the total capacity of the L.P cylinder, including the clearance of the intermediate space between the cylinders plus the clearance of the H.P. cylinder. The initial pressure in the L.P. cylinder will therefore not be equal to the final pressure in the H.P. cylinder, but there will be a fall of pressure, due to the expansion of the steam, in the clearance of the L.P. cylinder and the intermediate space between the cylinders. The back-pressure curve in the diagram of the H.P. cylinder will start at a point somewhat lower than point c, Fig. 180, and will also end at a point lower than g. The expansion curve in the L.P. cylinder will be the same as the compression curve in H.P. cylinder. If we now imagine the L.P. cylinder to be of diameter d, and the stroke to be L = I x ; precisely THEORY OF STEAM ENGINES. 183 as in Fig. 181, then the final volume of the steam will be we have also V, = ?4- [V + * + L ] (162) where X' is the clearance length of the small cylinder, and X" that of the large cylinder, including the inter- mediate space between the cylinders. Fig. 187. In diagram Fig. 187, the line of is the absolute vacuum line, and the length of of is equal to (X' + X" + L), the diameter of the cylinder being d. We have, further, oh = X', hf = I, fti = X", and h'f - L - I ; the line o a is, therefore, the clearance line. It can be proved, by a process of calculations similar to that used with diagram Fig. 181, that the total indicated work of the engine will be the same as if the steam were admitted at once into the L.P. cylinder, filling up the space X' x — — and then pushing the piston through distance h g, the steam being cut off when the piston arrives at g. From this position of the piston and until it arrives at/, the steam expands hyperbolically, the actual ratio of expansion being -£. A further ex- °9 pansion of the steam takes place in the space X" x - — without doing work on the piston, the pres- sure falling from fd to hi c'. During the remainder of the stroke the energy exerted upon the piston will be measured by area h' c' 61 f hi, the ratio of expansion being ^,. The total indicated work during one oh stroke will thus be measured by area nb c dm n plus area nl c' 61 ml ri. For lib. of steam we will have area o a c 61 f o = P/; x v x (1 + log,,^- V off ri 2 = ¥fi x v x X' T *r e area o a bho = P/i x X' x = ±Vi - 4 -1+^xr/ I and area / d c' h' f = P/i oh' i on, -p. v x log c —- =V/i xv x log. 1 + il. The work done on the back pressure during the return stroke will be v x r e ' 4 I P„ x I + X' x n ' = P;, x v x 1 + ~ x r e • The indicated work done by lib. of steam will there- fore be expressed by I W = P /f x v x 1 , . X' 1 + T X '' (t+T + tH 1 *! 1 )**' + l0g e - -^ I~*')"( 1+ T + t) - P(, X V X T x r ° 1 ^ * 1 + T x r e foot-pounds. (163) P/i x v x ( 1 + log (L+X' + X")xr/ I + X' x r, P/i X D X ( 1 + log e /■L X X' X" 7 + 7 xn. 1 + ~xr« 6 Example 1. — Take ^ = Jl = 0-07, r e ' = 3, and— = J^ I L Z cZ 2 = 3, whereby the effective capacity of the second cylinder will be equal to three times that of the first one. The indicated work per pound of steam will be I W=.(2'744 x P^ - 7-438 x V b ) x v foot-pounds. The total actual ratio of expansion will be E c =813. Example 2. — Take T = — = 0-07 as before, but make L D 2 r e = 5, and-- = __=5. We shall then have I d l I W= (3'456 x P/i - 18-518 x P 6 ) x v foot-pounds, and E g = 20-81. Receiver Engine with Clearance. — Fig. 188 is a diagram of a receiver engine with clearance, the cylin- ders being placed on the top of the receiver, E, as in Fig. 183, and to make the performance of the steam clear, the diameter of the second cylinder is made equal to that of the first. 184 PRACTICAL ELECTRICAL ENGINEERING. 1. First cylinder. Trie stroke is hf = I ; oh = X'; r e '= -^ ; the actual kg , of_\ lj_ the pressure of the steam in the second cylinder is to remain equal to df during admission, the steam must be cut off when the L.P. piston has moved through a distance h' g' = I - X". It is also evident that it is ■a 2 ■6? ratio of expansion is E e ' = — — t The final pressure in the cylinder will be df ■■ E<. ' volume I x 1LH. and not volume (I + X') x ?-%- which 4 4 will be augmented in the second cylinder, and the hyperbola c' d' can, consequently, not be a continuation of curve c d. and this pressure being the same as that of the receiver, the line h d, parallel to the absolute vacuum line of, will be the back-pressure line. The indicated work will thus be represented by the area kbcdk. The piston will expel into the receiver, during the backward stroke, a volume of steam equal to I x _ — , at a pres- 4 Pfi sure ft , ; the clearance will thus retain a volume He ,72 X ' x — _ of steam at the same pressure. This quan- tity of steam will be considered as wasted in the following calculations. For lib. of steam we have / ( 1 + T>''' oacdfo<=~Pfi x v x I 1 + log„ \ 1 + -. area I x r. area oabho = \'x — - — x Py £ = ~P/i x v x For lib. of steam admitted into the H.P. cyhnder, we shall have area o'a'c'd'fo' =Sl*xZx^x(l+ log e E/) = Ee 4 p/i area h k dfh = -~^- x I x J E«' 4 - P/i x u x . 1 + 1 / """IT* \ i + l + log* — y '"> Z The indicated work per pound of steam will con- sequently be 1 1 area o' a! V h' o' = X" x JLOl. x^; = p fi x „ x 4 Ee' X" I 1 + X" rw=p«x»x i + *»,.■ "i + 4 + ( 1 + t)-' \ 2. Second cylinder. The stroke is A'/ = L; o'h' = \"; r e ° = %£,= l „ L X r' area &' ra ra /' A' = P 6 x ^ — x L = R x » x 4 , X' l + y xr e The indicated work will thus be I" W" = P,* x v x _L_ x ( 1 - *" + l ogc . X \ I I lx' Z _X" 1 + L *'?' P& x v x x r c and the actual ratio of expansion is E, 1 + ^ o' /'_ L 1 + T X *' The final pressure of the steam in the second cylinder will be o 9 _Z_ L X' As the H.P. piston expels during each stroke a r_d "4 i^x.^' = P„x Lll E «' °' f (i + x T y L 1 + X" volume I x "?—— cubic feet of steam, it follows that if P/.- E« ' x E e THEORY OF STEAM ENGINES. 185 Table C. — No. Pa i?6 ?V or r e ' lie IW Hi s (^l) IW n 772(H + H X ) T 2 1 50 2 3 2-65 102338 45 20-15 0-118 0-208 2 3 2-65 116187 59-6 18-34 0-129 0-303 U^ 6 15 3 2-65 105653 59-6 19-84 0-127 0-200 a 7 2 5 3-96 136045 82-4 15-64 0-149 0-303 8 }t 15 5 3-96 120305 82-4 17-78 0-142 0-200 9 50 2 3 8-13 147030 93-7 14-64 0-163 0-208 DO • 10 it 2 5 20-81 163184 134-4 13-65 0-175 0-208 o •- 11 200 2 3 8-13 174529 119-2 12-57 0-185 0-303 O M 12 15 3 8-13 142922 119-2 15-47 0-163 0-200 13 2 5 20-81 213833 168-3 10-61 0-218 0-303 14 JJ 8 5 20-81 177514 168-3 12-95 0-189 0-236 15 50 2 3 8-52 144127 95-7 14-96 0-160 0-208 16 > i 2 5 21-2 157294 135-4 14-17 0-168 0-208 •£ a 17 200 •2 3 8-52 171371 122-2 12-83 0-181 0-303 18 >> 15 3 8-52 139764 122-2 15-87 0-159 0-200 Ph m 19 j ) 2 5 21-2 207427 169-3 11-00 0-211 0-303 20 )) 8 5 21-2 171107 169-3 1344 0-182 0-236 3. The two cylinders taken together. The total indicated work in the engine per pound of steam will be I W = r W + I" W" The total actual ratio of expansion, H e , will be equal to the initial pressure of the steam in the first cylinder, divided by the final pressure of the steam in the second cylinder, or Re = R c ' x Re " Example 1. — Take I ¥■ =007, r e Li :3,and - = — - I a 2 = 3. The indicated work in the engine per pound of steam will be I W= [2-696 x T fi - 7-438 x P 6 ] xv foot-pounds The total actual ratio of expansion will be R e =8-52 Example 2. — Take again — - = — = 0'07, but r e ' = 5, and I L = 5. We shall have I ~ d 2 '' I W = [3-358 x V fi - 18-518 xP,j x v foot-pounds, and Re = 21'2. For the purpose of showing the influence of clearance upon the performance of steam engines, Table C has been added and should be compared with Table B. The Steam Indicator. We have several times used the expression " indi- cated work," by which we understand the energy exerted by the working substance during the forward stroke of the piston in a heat engine, minus the work done on the back pressure on the same side of the piston during the return stroke. In double-acting engines there must be indicated work done on both sides of the piston, and by adding the two we obtain the total indicated work done in the cylinder. If the engine makes n revolutions per minute, and the total indicated work be denoted by I W, then the indicated work per minute will be I W x » ; and if I W be given in foot-pounds, then the indicated power expressed in horse-power will be IHp = IWxn 33,000 K ' For the purpose of measuring the indicated work of an engine, and at the same time to obtain a picture of the performance of the working substance in the cylinder, we use the " steam indicator." It is evident that this instrument must be able to produce two motions at right angles to one another ; the one motion must be up and down, and must be proportional to the pressure of the wprking substance at each position of the piston ; the other motion must be to and fro, and be proportional to the travelling of the engine piston. These two motions, being performed simultane- ously, will produce the indicator diagram, and the area enclosed within the diagram, will be a measure of the indicated work on the one side of the piston. If the engine be double acting, two indicators are required, one for each side of the engine piston. 186 PRACTICAL ELECTRICAL ENGINEERING. The two essential parts of a steam indicator are the cylinder and the paper-drum ; the former is in direct communication with the engine cylinder, and is fitted with a piston, H, Fig. 192, which is pressed from below by the working substance, and from above by the atmosphere. There is also a spring, N, the one end of which is fixed to the piston, and the other end to the cover of the cylinder. "When the pressures on both sides of the piston are the same, the spring will not be in tension, and the position of the piston will indicate the pressure of the atmosphere. When the pressure of the working substance exceeds that of the atmo- sphere, the piston is driven upwards, and the spring way that, within the range of the instrument, the pencil must move in a vertical straight line, and it is also essential that the movement of the pencil should always be proportional to the movement of the indicator piston. In some indicators the latter is not the case, and the pencil therefore does not indicate the true value of the pressure. The drum, U, when about to be used, is covered with a piece of paper, called the card, which is held on the drum by two flat steel clips. The drum oscillates about its axis by alternately being pulled in one direc- tion by a cord wrapped round a pulley on the lower part of the drum, and in the other direction by the Fig. 189. will be compressed in proportion to the difference of the pressures below and above the piston ; the position of the piston will thus indicate the pressure of the working substance above the atmospheric pressure. The pressure of the working substance may be less than that of the atmosphere, in which case the piston will move downwards, thus stretching the spring, but always in proportion to the effective pressure of the atmosphere. As the motion of the indicator piston is but small, a set of multiplying levers are attached to the piston rod, the last lever, 8, carrying a pencil at its extreme end. The system of levers must be designed in such a tension of a spring, E. The cord is attached to the cross-head of the engine, and the forward and backward motions of the drum will therefore represent the forward and backward strokes of the engine piston. When the pencil is brought against the card on the paper-drum, a diagram will be produced, which presents a record of the pressure of the working substance in the engine cylinder at every point of the stroke. There are two points of great importance to be con- sidered in designing an indicator which is to give a true diagram. The first of these points refers to the inertia of the moving masses of the indicator, in virtue of which the THEORY OF STEAM ENGINES. 187 motion of these parts would be continued beyond what is desired ; thus the position of the pencil will not indicate the true pressure while the pencil is moving. In order to reduce this error, the velocity and the masses of the piston, piston rod, spring, multiplying levers and pencil must be diminished as much as is practicable. The effect of the inertia of the paper- drum and the other parts accompanying the drum in its movements, such as the drum carriage and the drum spring, is to lengthen the diagram, whereby also the spring will be overwound, and in the return stroke the cord may be broken. For slow-speed engines, these defects are not very difficult to overcome, but in order to indicate a high-speed engine with success, only the most improved forms of indicators can be used. The other point to be considered is the friction caused by the motion of the various parts. The effect of friction is in the opposite direction to that of inertia, as friction tends to prevent motion. Having given a general idea of the construction of the steam indicator, we will proceed to describe some of the most important types which are at present in use. The Tabor Indicator. — This instrument is one of the latest and most improved forms of steam indicators, and has been designed for the purpose of indicating high-speed as well as low-speed engines. The following description of the Tabor indicator is taken from a paper read by Mr. A. G. Brown before the Sheffield Society of Engineers, on the 15th of March, 1890. The special peculiarity of the Tabor indicator, Fig. 189, is the means employed to communicate a straight line movement to the pencil. A plate containing a curved slot is fixed in an upright position, and secured to a swivel plate on the cover of the indicator cylinder. This slot serves as a guide, and controls the motion of the pencil bar. A pin is fixed on one side of the pencil bar, which carries a roller, and this is fitted so as to roll freely from end to end of the slot. The position of the slot is so adjusted, and the pin attached to such a point on the pencil bar, that the curve of the slot compensates the tendency of the bar to move in a circular arc, and the end of the bar, which carries the pencil, moves up and down in a straight line, when the roller is moved from one end of the slot to the other. There is thus very little chance for friction in this movement, and the bar and connections are very light, though strong enough for the purpose. It will be noticed that the base of the paper-drum and the steam- cylinder jacket are made in one piece. The steam- cylinder is a straight tube inside the jacket, with an air space around the sides, and attached to the jacket by means of thread cut on the bottom of the cylinder. The cylinder is thus left free to expand or contract without affecting other parts of the instrument. Slots are cut in the top of the cylinder for the insertion of a key for screwing it in or out. Openings through the side of the jacket allow the steam which leaks past the piston to escape. The pencil mechanism is carried by a swivel plate fitted to the cylinder-cover, on which it can be freely moved. The pencil movement consists of three pieces — the pencil bar, the back link, and the piston rod link. The two links are parallel to each other in every posi- tion they may assume. The lower pivots of these links and the pencil point are always in the same straight line. If an imaginary link parallel with the pencil bar be supposed to connect the two, the combination would form an exact pantagraph, and would serve the purpose of making the pencil point move in a straight line, but the friction and wear of the pencil movement would be greatly increased. The slot and roller serve the purpose of this imaginary link to much better advantage. Fig. 190. The connection between the piston and pencil mechanism is by means of a steel piston rod, hollow at the upper end where it passes through the cylinder- cover, but solid below with a reduced diameter, and having a ball formed on the lower end. Fig. 191. A ball and socket joint forms the connection of this rod with the piston. This prevents the tendency to bind either rod or piston while working, a fault which causes considerable error where solid connections are used. The socket is an independent piece which fits into a square hole in the piston, and is fastened with a thumb nut below. The piston is made very light, and has a number of shallow grooves cut upon the outside to serve as water-packing. The springs, Fig. 190, used in this indicator are of the duplex type, being made of two coils of wire fastened 188 PRACTICAL ELECTRICAL ENGINEERING. exactly opposite each other on the fittings. This arrangement equalises the side strain on the spring, and keeps the piston central in the cylinder, avoiding the excessive friction caused by a single-coil spring forcing the piston against the side of the cylinder. The maximum pressures to which the springs for this indicator should be subjected, to give good results, are given in the following table : English Springs. Revolutions of Engine. Scale of Spring. up to 200 200 to 400 400 to 600 per inch. Maximum Pressures in pounds per square inch above atmosphere. 10 15 10 6 12 20 15 12 16 24 20 18 20 36 30 25 24 48 40 35 30 70 55 45 40 100 80 60 50 125 100 75 60 150 120 90 80 200 160 120 100 250 200 150 12*0 300 240 180 150 350 300 225 Metric Springs. Revolutiot s of Engine. Scale of Spring. up to 200 200 to 4C0 400 to 600 mm. per kilog. Maximum Pressures in kilogs. per square cm above atmosphere. 3mm. 20 17 13 4 „ 16 13 10 5 „ 13 10 8 6 „ 10 8 6 8 „ 8-5 7 5 10 „ 6-5 5 3-5 15 „ 3-25 2-75 2-3 20 „ 2-75 2- 1-75 30 „ 1-5 1- 0-75 The paper -drum turns on a vertical steel pin secured to the frame of the indicator. The drum, which is very light, has a closed top, with an inside sleeve fitting the steel pin and serving to guide the top. The bottom rests on and is guided by the drum carriage, which has a long bearing on the central pin. Stops are provided on the drum and corresponding openings for them on the carriage, arranged so that tbe position of the drum maybe reversed, in order to take diagrams from the opposite side. The pencil movement is made to correspond, so that in two or three minutes' time the indicator may be changed from a right to a left hand instrument. Steel clips are attached to the drum for holding the paper. The one of these is shorter than the other, which makes it more convenient for putting on the paper. The drum spring, which furnishes the returning force for the drum, consists of a fiat spiral spring placed in a cavity underneath the drum carriage and encircling the bearing. One end is attached to the frame below, and the other to the carriage. A stop is provided on the frame to prevent the carriage unwinding the spring when released. The tension of the spring may be regu- lated by unscrewing the knurled nut above, which holds the carriage in place, lifting the carriage clear of the stop, and winding and unwinding the springs as may be desired. A carrier-pulley at the end of a swinging arm placed below the paper-drum, serves to guide the indicator cord [in any direction. A circular plate, carrying a single-grooved pulley, is mounted in a clamp at the end of the swinging arm, and this plate and clamp are so arranged as to swivel to any position ; while the groove on the pulley, being central with the driving cord at all times, leads the cord in any desired position. A ratchet is cut on the edge of the drum carriage, and a pawl is so arranged as to engage in it whenever it is desired to stop the motion of the drum without un- hooking the driving cord. This is a convenience when indicating slow-speed engines, but is of no use at high speeds. A simple form of a cord-adjuster is illustrated in Fig. 191, for adjusting the length of the driving cord. The form and method of connecting this attachment to the cord is shown in the figure. A hook on the indicator cord connects with the ring on the end. A cock is screwed into the engine cylinder, and the indicator is attached to this cock by means of a coupling having a single thread, see Pig. 189. The indicator is easily connected and fixed in any desired position. The pressure of the pencil on the paper is regulated by a screw, which passes through a projection on the guide-plate and strikes against a pivot on the frame. The length of the diagrams with slow speeds may be taken as 4in. to 4§in., and will show well-proportioned diagrams ; but as the speeds increase, the length of the diagram should be shortened, to avoid the effects of inertia of the paper-drum. As a guide in this matter, the following lengths of diagrams are recommended when using the Tabor indicator : Speeds up to 200 revs, per minute 4 in. long. j ) 300 rU n 850 3 400 • 2J „ , , 450 ■• 2± „ 500 2 550 ) ) 600 With these lengths, the drum springs will not require alteration or increase of tension, and the diagrams will be well-proportioned ones, as a stronger piston spring must be used with the higher rotative speeds to give accurate cards, therefore both length and height of dia- gram will decrease in about the same proportion. THEOR Y OF STEAM ENGINES 189 The Crosby Indicator. — This instrument, which is illustrated in Pig. 192, is also designed to meet the forming the cylinder-head and holding all attachments in place. The sleeve, B B, surrounds the upper part of Fig. 192. requirements of high-speed engines. The cylinder- cover or cap, A, has a hollow downward projection, through which the piston rod, C, is guided. Its lower the cylinder and carries the pencil movement ; it turns freely, and is held in place by the cover. The adjusting Fig. 193. part is threaded to screw into the spring-Lead, D, and its under part is threaded to screw into the cylinder, thus Fig. 194. screw, 5, is threaded through B, and when it is in contact with the stop, 6, the pencil point maybe delicately 190 PRACTICAL ELECTRICAL ENGINEERING. adjusted to the paper on the drum. The swivel-head, E, is threaded on its lower half to screw into the piston rod more or less, according to the required height of the atmospheric line on the diagram. Its head is joined to the long link of the pencil movement. The piston rod, C, is made of steel, and is hollow and threaded inside to receive the swivel-head, B. Its movement is guided through the hole in the cover, A. Near the middle is set a transverse steel pin, I, with ends projecting slightly to engage the slots of a hollow end of the spring with its head to drop to its bearing on the steel screw, G, which is closely threaded into the lower part of the socket. The spring, N, Fig. 193, is made of a single piece of steel wire, wound from the middle into a double coil, the ends of which are screwed into a head, D, with four radial wings, having spirally drilled holes to receive and hold them securely in place. The makers adjust the strength of the spring, by screwing the spring in or out of the head until it is of the right strength ; it is then securely fastened in the head. The head is threaded inside to screw on to the lower projection of the cover, and up firmly against it. The foot of the spring, where the motion is greatest, and therefore lightness is essential, is a small steel bead, 4, fastened on thq transverse portion Fig 195. wrench and to screw the piston rod into the piston, H. Near the lower end is a shoulder, 2 ; in its under side is cut an annular channel, to receive the top edge of the slotted socket of the piston, when the piston rod is screwed down to the shoulder. Its lower end is concave to fit the head, 4, of the spring on which it rests. The piston, H, has a transverse web, supporting a central socket, which projects both above and below. The upper part is threaded to receive the lower end of the piston rod ; it is also slotted, 3, to permit the lower of the wire from which the coils proceed ; the bead, in connection with its bearings in the piston rod, C, and the steel screw, G, forms a ball and socket joint, which allows the spring to yield to pressure from any direc- tion without causing the piston to bend. The indicator is fixed to the cock on the engine in the same way as the Tabor indicator, by means of nozzle, 11, and the coupling, 12, which latter, however, is provided with a double set of thread. The paper-drum, U, on the base, Q, rotates on the spindle, P. Its squared section fits into the spring-head, S, and is held in place by the nut, 10. Y is the guide-pulley for the cord, X is the drum stop, and Z is one of the clips for fastening the cord. The drum springs E, is a short spiral spring. Fig. 194 gives an external view of the Crosby indicator, THEORY OF STEAM ENGINES. 191 Bichards' Indicator. — This instrument, of which an external view is given in Fig. 195, is one of the oldest types, and is therefore also better known to engineers than the two former ones. The peculiarity of Bichards' indicator is tlie parallel motion by which the piston movement is multiplied, in order to allow the pencil to describe a diagram of convenient size. It will be noticed, however, that the multiplying gear is somewhat heavier than in the two former indicators, and therefore renders the instrument less fit for high speed work. the paper-drum can be stopped and started, without disconnecting the driving cord. The indicator, as shown in Fig. 195, is mounted on the cock, which serves for making connection between the engine cylinder and the indicator. By means of the cord-adjuster, 2, the length of the driving cord can be adjusted and readjusted by forming a loop on the cord, which is held tight by the thumb-screw. Darke's Indicator, Fig. 196, is perhaps the earliest form of high-speed indicators. The pencil motion is Fin. 197. But for slow speed, the apparatus works admirably, and being made strong, can stand a great deal of knocking about, which is not of little importance. The cylinder is jacketed like that of the Tabor indicator, but the piston springs, 6, are single coiled ; the one end is screwed to the top of the piston, and the other end to the cover, the piston rod moving inside the coil. The drum spring is a flat coiled one, like a watch ^spring, but of course very much stronger. This indicator, as made by Messrs. Elliott Bros., is provided with Darke's detent, described below, whereby formed by a single light steel lever, carrying at the one end a cross-head moving upon steel centres; to this lever the motion of the piston is communicated by a jaw, fitted on the piston-rod head, which jaw supports, between centres, a sleeve through which the lever slides with the varying angle of the motion of the lever. The pencil is carried by a block sliding upon the other end of the lever, the pencil being kept in a straight line, parallel to the axis of the paper-drum, by a slot guide placed between the sliding block and the paper-drum, in which slot the pencil moves. The pencil is kept against the paper by the elasticity of the lever, 192 PRACTICAL ELECTRICAL ENGINEERING. Table D. Weight in Grammes. Scale of Spring. Millimetres. Ratio of Pencil Movement to that of Piston. Name of Indicator. Piston. Drum. Spring. Diameter of Piston. Diameter of Drum. Distance between axis of Drum and that of Cylinder. Richards Crosby 38-5 14-4 13-4 172-3 .45-7 100-4 27-1 12-6 12 i 1 1 20 hardly 20 20 §2 38-5 45 62 78 55 4 about 6 6 The paper-drum is smaller and lighter than that of the Bichards' indicator. Darke's detent is also attached to this instrument. It consists of a pawl, which is made to fall or rise by the movement of a flat spring fixed on the outside of the indicator cylinder, so as to engage or liberate the paper-drum, by means of a small segment of a ratchet placed at the base of the drum. M'Innes' Indicator. — This instrument is made by Messrs. T. S, M'Innes and Co., of Glasgow, and is illustrated in Fig. 197. The drum spring is of the spiral form, like that used in the Crosby indicator ; it can be adjusted to increase or diminish the tension of the drum to suit speed of engine. The multiplying levers are strong but light. The piston rod is hollow, and threaded inside at the top to receive a swivel-head, like in Fig. 192, whereby the height of the atmospheric line can be adjusted. This adjustment is done by turning the milled head, shown in Fig. 197, on the top of the piston rod, and a lock-nut prevents the swivel-head from turning back when the adjustment is finished. A clip cord adjuster is fitted on the cord, and by pressing the tails the cord may be lengthened or shortened instantaneously. The cylinder is open at the foot, and the part of the cylinder in which the piston moves is of a smaller bore than the rest, so as to allow of its being easily cleaned. One of the peculiarities of this instrument is that the cylinder, cylinder cover, and coupling ring are sheathed with vulcanite, to enable the operator to handle the instru- ment more comfortably without burning his fingers. An improved cord is sent out with this indicator ; it has a wire core, and this diminishes the stretching of the cord. The springs are similar to those used in the Bichards' indicator. Table D (above) gives the weights and dimensions of parts of indicators which the author has been using for some time. Driving Gear for Indicators. The motion of the paper-drum should be that of the engine piston on a reduced scale. The drum can there- fore not be driven directfrom the cross-head of the engine, but a driving gear must be applied by which the motion of the cross-head can be reduced, in a proper proportion. The driving gear must be accurate if we want to pro- duce accurate diagrams, and it must reduce the travelling of the cross-head at any position of the latter at a constant ratio. Pantagraph motions have been successfully used for driving gear, and when well made and kept in good order will reproduce the motion of the cross-head with great accuracy. In Fig. 198 is shown a form of panta- graph often called " Lazy Tongs" ; it consists of strips of wood put together with rivets. The end B is attached to the stationary post by means of the screw THEORY OP STEAM ENGINES. 193 and thumb nut, and the end A is attached to the cross- head, and therefore moves in a straight line. The cord which drives the indicator is attached to a pin, E, on Messrs. Musgrave and Sons, of Bolton, to their large engines,' either horizontal or vertical. Two pins are fixed, one at each end of the guide-bars, on each of Fig. 199. the cross-bar, C D, which may be moved in different positions with relation to the centre, B. This pin must always be placed in the line A B, as any point in this which a grooved pulley is placed, which can turn freely on the pins. The centres of the grooves on the pulleys are in line with a pin fixed on the cross-head. A Iig. 201. line will have a motion exactly corresponding with the movement of A. Fig. 199 shows " Lazy Tongs" attached to a hori- zontal engine and driving two Tabor indicators. cotton rope of \m. or T^-in. diameter is passed tightly round these pulleys, and fastened to the pin in the cross-head. As the cross-head moves back and forth it carries this rope along with it, which, passing over Fig. 202. Another form of pantagraph is shown in Fig. 200, and its application to indicator driving gear is illustrated in Fig. 201. Fig. 202 shows the reducing motion usually applied by the grooved pulleys, turns them correspondingly. To the hub of one pulley is fastened a small sheave, around which the indicator cord is wound, and which winds up and upwards with the movement of the engine, 194 PRACTICAL ELECTRICAL ENGINEERING. giving the correct motion to the indicator. The cord may be led at any angle from this sheave to the indicator, without affecting the movement. In Fig. 203 is illustrated a form of driving gear, called the " Brumbo pulley "; it is a plain reducing lever, con- nected to the cross-head by a short link, and having a The hook, A, on the indicator cord connects the loop, B, on the driving cord when the paper-drum is running ; the loop is made long enough to hold with the hand, when hooking on the indicator. To disconnect, merely catch the hook and hold it stationary for a few seconds, and the loop will come off. The rubber Fig. 203. segment of a grooved pulley for the indicator cord. The whole apparatus should be made very light. Mr. A. G. Brown recommends for high-speed engines, that the driving cord should be continued beyond the loop for hooking on the indicator, and fastened to a rubber band attached to a carrier-pulley, so that it band then takes the strain, and keeps the driving cord tight. The Management of the Indicator. The indicator must be kept clean and in good order, the piston should be frequently taken out, and the inside of the cylinder and the outside of the piston m . bola. The process of construction is the reverse of that shown in Fig. 172, for determining the hyperbola I. In Fig. 172 we constructed the curve, knowing the axes of ordinates and abscissae, whereas in the case of diagrams Figs. 210 and 211, we have given the curve and the axis of abscissae, and shall now determine the axis of ordi- nates. For this purpose we choose two points on the compression curve, E and C, and draw the parallelogram, EFCHE, and the straight line, F H, and extend the latter until it intersects the vacuum line at D, which point will correspond to point O in Fig. 172. The straight line, D J, at right angles to CD, must therefore be the clearance line ; the distance between D J and the 198 PRACTICAL ELECTRICAL ENGINEERING. admission line of the diagram must be the clearance length, X. As the length of the diagram represents the stroke, I, the distance between the clearance line and the admis- sion line, divided by the length of the diagram, will give the percentage of clearance of the engine. The two points C and E must be selected as far apart as possible, but within the limits of the true curve. Combining the Diagrams from Compound Engines. The method of combining the diagrams from an ideal compound engine has been explained for a Woolf's introduce in turn other losses which occur between the two cylinders. These losses are due to condensation and friction in the pipes and steam passages between the two cylin- ders, and also to the expansion of the steam in these passages while doing no useful work. There is, there- fore, a fall of pressure of the steam between the two cylinders, the extent of which can be shown and measured by combining the diagrams from the actual engine. The following diagrams have been taken with the Fig. 210. Fio. 211. engine in Fig. 181, where the H.P. diagram is g ab eg, and the L.P. diagram mhdnm; and for a receiver engine in Fig. 183, where g a b c g is the H.P. diagram and mg' c' hnm is L.P. diagram. The diagrams from actual engines will, however, be somewhat modified, due to various losses. The loss due to clearance has been considered, and must occur in any actual cylinder to a smaller or greater extent, according to the size of the clearance. Although compound engines have the advantage over non-compounding engines of reducing the amount of initial condensation at high degrees, of expansion, they Tabor indicator from engines built by Messrs. Musgrave, of Bolton, to whom the author is indebted for the blocks. To correctly combine the- two diagiaras of a compound engine, the total capacities of the two cylin- ders must be known and accounted for, as done in Figs. 187 and 188. The next is to decide on the total length of the combined diagram. It is best to decide on the total length of the L.P. diagram first, and a length which can be easily divided into 100 parts will be found the most convenient, as percentages of this length can then be easily measured ; we may, for instance, take the THEORY OF STEAM ENGINES. 199 length 12|in., a hundredth part of which will then be one-eighth of an inch. The combined diagrams, Figs. 214, 217, and 219, were each 12£in. long, and the photo was reduced to the length shown. The next is to decide on the scale of pressure to the clearance line. All measurements of distance should be made from the clearance line, and all measurements of pressure from the atmospheric line. We now divide the two original diagrams into 10 parts, as show in Fig. 218. Fig. 212 Fis. 213. Fig. 214. which the two diagrams are to be plotted — usually it may be most convenient to take the scale of the original L.P. diagram for this. Now draw in the atmospheric and vacuum lines, and erect perpendiculars at the two extremes of the combination diagram, one of which is (1) Low-pressure Diagram. — Find the effective capacity of the L.P. cylinder, and add to it the volume of the clearance; the total length of the combined diagram will represent the total capacity of the L.P. cylinder. Divide the clearance of the cylinder by the 200 PRACTICAL ELECTRICAL ENGINEERING. total capacity of the cylinder, and the quotient will give the percentage this clearance bears to the whole length. Set off this distance from the clearance line, and 219. If the pressure scale selected is the same as that of the original diagram, then transfer the pressures directly, with a pair of dividers, from the lines on the Fig. 215. Fig. 216. Fig. 217. and divide the remainder, representing the effective capacity of the cylinder, into the same number of parts that the original diagram is divided into, see Figs. 218 original diagram, to the corresponding lines on the combination ; draw in the connecting portion of the diagram, and the result will be an elongated diagram THEORY OP STEAM ENGINES. 2C1 from the L.P. cylinder, similar to those shown in Figs. 181 and 183. of theL.P. cylinder; the quotient is the percentage which the length of the H.P. diagram on the combination Fin. 218. Fig. 219. (2) High-pressure Cylinder. — Find the total capacity bears to the length of the corresponding L.P. diagram of the H.P. cylinder, and divide it by the total capacity both measured from the clearance line. Divide the 202 Practical electrical E'tiGWEERiNG. clearance volume of the H.P. cylinder by the total capacity of the L.P. cylinder, and the quotient will be the length of the clearance, B, Fig. 219, on the com- bination measured on the scale of the combination. Divide the remaining length of the H.P. diagram, C, Fig. 219 (representing the effective capacity of the cylinder), into the same number of parts as the original diagram, and transfer the pressures from the lines on the original diagram, Fig. 218, to the corresponding lines on the combination, and to the new scale of pressures. If the original H.P. diagram were taken with a 40 spring, see table on page 188, and the combination diagram made to a scale of 101b. per inch, the new H.P. diagram will be four times as high as the original one. The combination diagram is finished by drawing the hyperbola which touches the expansion line of the H.P. diagram at the point of release. If there were no losses between the two cylinders, this hyperbola ought to coincide with the expansion line of the L.P. expansion line. The space between the hyperbola and both diagrams below the point of release of the H.P. diagram, and also the space between the two diagrams, represent the losses between the two cylinders. Example 1. — The engine from which diagrams Figs. 212 and 213 were taken is a side-by-side compound (receiver) engine with Corliss valves. The diameter of the H.P. cylinder is 26in., and that of the L.P. cylinder 48in.; the strokeis6ft. for both cylinders. The boiler pres- sure was 691b. above the atmosphere. The engine made 50 revolutions per minute, and the vacuum was 13'751b., i.e., the pressure in pounds per square inch below the atmosphere. The H.P. diagrams, Fig. 2.12, were taken with a spring ^ — i.e., the resistance of the spring allowed the pencil to move lin. per 301b. of effective pressure per square inch on the indicator piston. The straight line which is almost touching the diagrams, is the atmospheric line. The L.P. diagrams were taken with a spring ^ ; the atmospheric line appears at the top of the diagrams ; the vacuum line is not shown. Fig. 214 represents the diagrams combined. A scale is added at the bottom of the diagram whereby all volumes can be measured in percentage of the total capacity of the L.P. cylinder. The dotted curve is the hyperbola through the point of release of the H.P. diagram, and has been constructed as shown in Fig. 172, the initial pressure line corresponding to line B F in Fig. 172. Example 2.— Diagrams Figs. 215 and 216 are also taken f i om a side-by-side co mpound (receiver) engine with Corliss valves. The diameters of the two cylinders are 35in. and 57in. respectively, and the stroke is 7ft. for both. The boiler pressure was 651b., the engine made 33£ revolutions per minute, and the vacuum was 14£lb. The H.P. diagrams were taken with spring 7J 1 Tr , and they show that the pressure in the receiver was not constant while the steam was exhausted from the H.P. cylinder. The L.P. diagrams were taken with spring ^\. The straight lines drawn in both diagrams are the atmospheric lines. Fig. 217 is the combination of the diagrams by which the losses between the cylinders can be measured. Example 3. — Diagrams Fig. 218 were taken from a tandem compound engine. Diameters of cylinders are 30in. and 50in. respectively, the stroke is 6ft., and the diameter of the piston rod in both cylinders is 6^in. The boiler pressure was 821b., the engine made 56£ revolutions per minute, and the vacuum was 121b. The effective capacity of either cylinder must be equal to the area of the piston multiplied by the stroke, minus the volume occupied by the piston rod. The effective capacity of the H.P. cylinder must therefore be x 30 2 6-25 x 72 = 48,685 cubic inches. V 4 4 Clearance volume in H.P. cylinder is 2,545 cubic inches, so that the total capacity of the cylinder is 51,230 cubic inches. The effective capacity of the L.P. cylinder will be (1963-5 - 30-68) x 72 = 139,163 cubic inches, and the clearance volume is 7,673 cubic inches. The total capacity of the L.P. cylinder is therefore 146,836 cubic inches. Determination of Indicated Horse-Power. The area enclosed by the line traced by the indicator pencil, measuresjthe indicated work done on the one side of the engine piston during one stroke. Fig. 220. The length of the diagram, measured parallel to the atmospheric line, represents the stroke of the engine piston and is therefore given in feet ; the ordinates to the diagram line, measured in a direction at right angles to the atmospheric line, represent pressures in pounds per square inch. The area enclosed by the diagram line will therefore measure the indicated work in foot- pounds per square inch of the engine piston. It has been lully explained on page 157, and shown in Fig. 165, how the area enclosed by a curve can be determined. In Fig. 220 is shown the method adopted for the purpose of calculating the area of an indicator diagram. THEORY OF STEAM ENGINES. 203 The base line is here either the atmospheric line or the vacuum line. The two extreme ordinates are C D and A B. The base line, B D, is divided into ten equal parts, and the corresponding ordinates are drawn. In order to obtain an accurate result, the divisions of the curves should be approximately straight lines. This is not the case with FE, EG, the release curve and the compres- sion curve. In the cases of FE and EG, we may consider that the areas enclosed between the straight lines FE and EG, and the curves EE and EG, are equal. But the release curve and the compression curve should be further divided. By using formula (71), on page 158, the area enclosed by the diagram will be obtained. Let A! denote the foot-pounds represented by the area of the diagram taken at the crank end of the cylinder, and A, the same for the diagram taken at the other end of the cylinder ; and, further, let D be the diameter of the piston, d the diameter of the piston rod, and S the diameter of the tail rod (if any), all in inches; then the indicated work on the crank side of piston will be A 1 (1L&-JL*} foot-pounds, and the indicated work on the other side of the piston will be A 2 (-X^-Jrii) foot-pounds. The indicated horse-power of the engine, when mak- ing n revolutions per minute, will be I.H.P. = { A ,(^!-^) + A^--i) } , 33,000 (165) We might also have determined the energy exerted by the steam during the forward stroke, and likewise the work done on the back pressure during the return stroke. For this purpose, we require the absolute vacuum line to be drawn on the card. Let us imagine that B D is this line. Area DEABD would thus represent the energy exerted by the steam, and the area between the back-pressure curve and the line B D would represent the work done on the back pressure. These two areas can be calculated in the same manner as described above. For the purpose of designing new engines, it is desir- able to know the mean forward pressure, p/m, which will be exerted on the piston of the new engine, and also the mean backward pressure, pb m , which the piston has to overcome. p fm will vary with the initial pressure of the steam, the ratio of expansion, and the general construc- tion of the eDgine, and p^m will depend on the construc- tion of the condenser as well as on that of the engine. These two pressures can be calculated by predeter- mining the indicated diagrams of the new engine, taking into consideration the losses which are likely to occur in the new engine. If diagrams taken from actual engines of the same class as that of the engine to be designed are available, then the mean pressures calcu- lated from such diagrams would give the designer more reliable data than the theoretical diagrams could give. The two mean pressures are to be calculated by means of formula (72), page 158, the pressures being measured from the absolute vacuum line. If we know the mean pressures, the indicated work on the crank side of the piston will be (p/m - Pbm ) x ( —f ~ —£- ) x I foot-pounas, and that on the other side of the piston will be /ttD 2 ttS\ ,, (P/m " - Pbm ) x l—£ Y) x * foot-pounds, where I is the stroke in feet, the other dimensions being in inches. The engine when running at n revolutions per minute will indicate ' (Pfm -Pbm ) ^— - \ rrd? 4 J + (Pfm" -Pbm") (^— - ~ J }' X I X n 33,000 horse-power. The pressure expressed iij P/m - Pbm,' is called the mean effective pressure, but is nothing of the kind unless the diagrams taken from both ends of the cylinder are exactly the same. As this is hardly ever the case, the usual meaning of the mean effective pressure is erroneous. It is evident that the actual mean effective pressures, in pounds per square inch, are for the two sides of the piston (p /m ' - pi„ a ") and (pf m " - pbm')- The two total mean effective pressures, in pounds, on the piston are, for the stroke of the piston towards the bottom of the cylinder, , / TT D 2 7T d 2 \ m „ ( 7T D 2 7T 7i = + 5 A.H.P. + 10 (169) (b) For engines of more than 5, and less than 50 A.H.P. A.H.P. + 20 ,_,., ^ A.H.P. + 32-5 ■ • • (1 ' 0) (c) For engines of more than 50 A.H.P. A.H.P. + 300 1\ = A.H.P. + 366 (171) An engine making n revolutions per minute, with a stroke equal to I, and delivering the same indicator diagrams from both sides of the piston, will indicate (P/m-Pbm) x A X I X 2 TC -rj p 33,000 ' ' where A is the effective area of the piston in square inches, and will be (a) For engines with tail rod ; -=»(' jD 2 irj? ttD 2 jt, 1~~ 4 + _ 4~ and in case where d = S TT S 2 \ - D 2 , flT d* IT S 2 ttD 2 ird 1 4 ' (b) For engines with no tail rod : , ttD 2 4 d* The A.H.P. given off by this engine will be Vl (Pfm—Pbm) x A X Z X 2 ^ 33,000 If we denote the pressure ^ (p/ m — ptm ) by p„ , then we shall have p n x A x I x 2ra A.H.P. = J (172) 33,000 p n is evidently the mean effective pressure which would produce the same effect as (j?f m —pt, m ) , if there were no resistances to overcome in the engine itself; p n is called the mean actual pressure. (a) For non-condensing engines, we have pn = >h (pjm - 16) pounds per square inch (173) (6) For condensing engines Pn =m (Pm —3) pounds per square inch (174) Steam Accounted for by the Indicator. The connection between pressure and volume of lib. of dry saturated steam is given in the table on page 61. By the same table and a slight calculation we can evidently determine the mass of steam contained in a steam-cylinder at any point of the stroke, if we know the corresponding pressure of the steam and volume of the cylinder, and if the steam contained in the cylinder is dry saturated steam. The indicator diagram will give us this volume and pressure, if we only draw in the clearance line and the vacuum line. The indicator therefore is also useful in connection with a feed-water test in determining the amount of steam consumed per I.H.P. hour. The indicator diagram does not only give an account of the steam which is present in the cylinder during the forward stroke of the piston, but the amount of steam retained in the cylinder during compression can also be measured in the same manner ; the difference of these two quantities will be the amount of steam accounted for per stroke. Fig. 223* clearly shows that if the expansion of the steam is hyperbolic, the steam in the cylinder will be superheated, because the ordinates to the hyperbola are greater than the corresponding ones to the saturation curve. In diagrams taken from jacketed engines with an early cut-off, it will always be found that the steam is superheated at points near the end of the stroke. Such points on the expansion curve should therefore not be selected for determining the quantity of steam contained in the cylinder, but points near the cut-off will give more accurate results. The data given in Table B, on page 181, show that, in order to get the full advantage of the steam in the cylinder, the jacket must be filled with steam, the amount of which varies with the ratio of expansion ; in example No. 20, the steam required in the jacket is about 22 • 5 per cent, of the steam contained in the cylinder — i.e., for each 1001b. of steam admitted to the cylinder, 22"51b. of steam must be admitted to the jacket. In calculating the latter' quantity of steam, it was assumed that there was no radiation, and that the material of which the cylinder-barrel was made was a perfect conductor for heat ; this, of course, is not the case in actual engines, and the quantity of steam condensed in the cylinder and in the jacket must therefore be con- siderable in actual engines, and it will increase with the ratio of expansion. The indicator diagram can therefore only show the quantity of steam which is actually contained in the cylinder, but not the total quantity consumed by the engine. If we measure the quantity of feed- water pumped into the boiler, and from that subtract the quantity accounted for by the indicator diagram, we obtain the extent of losses due to leakage and con- densation. It would not, however, be fair to the engine to debit 206 PRACTICAL ELECTRICAL ENGINEERING. it with the amount of steam escaping through leakages in the boiler, boiler fittings, and steam-pipes, nor with the steam which is condensed in the steam-pipes. The rate of leakage can be determined by measuring the quantity of feed- water required for keeping the water level in the boiler constant, while the stop-valve of the ' engine is shut ; and the extent of condensation can be measured by applying a steam-separator close to the engine stop-valve, and for accurate tests, an analysis of the wetness of the steam should be made by means of a calorimeter, which will be explained below. Leakage may also occur at the valves and at the piston of the engine, but this can be detected by a trial When testing engines to determine their economy, careful tests should be made of the quality of the steam entering the engines, as in many cases water is carried over from the boilers, and condensation in the pipes adds to the amount ; sometimes apparatus is provided for separating the water from the steam before the latter enters the engine, but it is always advisable to make these tests, if for no other reason than to know how efficient the separator is. No calorimeter should be used that cannot be worked continuously over an extended period, and also, no calorimeter should be used where allowance must be made for the specific heat of the materials in the Fi 223*. under boiler pressure while the engine is at rest ; the leakage will be shown by steam escaping through the indicator cock. The steam admitted to the jacket can be measured by collecting the water formed in the jacket by con- densation. The total quantity of steam, S 2 , lost by leakage and condensation in engines which are in average working order, may be approximately estimated from the follow- ing formula due to Professor Voleker : /ah P S 2 = (0-0527 x y' — ^— + 0-0121) lb. per second (175) where C is the piston speed in feet per second. The following is a description of the calorimeter test referred to above, and is due to Messrs. Musgrave and Sons, of Bolton : instrument, as there is too great a liability to error in both cases. Fig. 224 shows a simple form of apparatus for the purpose. It consists of a small tank, A, carefully covered with non-conducting material, B, and encased in tin, C, to protect the covering. The tank contains a worm, D, the upper portion of which is connected as closely as possible with the steam-pipe, and the connec- tions carefully covered with non-conducting material. The connecting-pipe should be carried to the centre of the steam-pipe, and the end bent, as shown at E, to face the current of steam. The lower end of the worm, D, is connected to a thermometer, G, and from this a pipe is led to a tank or barrel. The condensing water first passes the thermometer F, and enters the bottom of the tank, A, then passing up around the coils, it passes out at the top, and is led away to a tank. The tempera- THEORY OF STEAM ENGINES. 207 ture is indicated by the thermometer H just as the water leaves the tank. In operation, the tank is first filled with condensing water, and a small stream allowed to run through. Steam is then admitted to the room, and the Yalve adjusted to allow the desired amount to pass through the worm. The quantity of condensing water is then regulated to give the desired temperature of the over- flow at H (about 160 deg. is a suitable temperature). When the temperatures at all the thermometers have become constant, start the test by simultaneously turning the overflows of condensing water and con- densed steam into their respective tanks. Note the pressure of steam with the temperatures at all thermo- meters. (These should be recorded every five minutes during the test.) In ending the test at the same instant, turn both overflows out of the tanks, and then shut off the steam and condensing water. Fig. 224. The apparatus will be at the same temperature at the end as at the beginning of the test ; therefore, no account need be taken of its specific heat, as no change has taken place, and from the low temperature and careful protection, the radiation from the instrument will be inappreciable. Weigh the condensed steam and the condensing water separately. Multiply the weight of condensing water by the units of heat each pound has received, and the product is the quantity of heat the steam has lost. Multiply the weight of condensed steam by the units of heat each pound lost after it was condensed to water, subtract this product from the first one, and divide the remainder by the latent heat of the steam. If the quotient is less than the weight of condensed steam, the difference between the two must have entered the calorimeter as water. If the quotient is more than the weight of condensed steam, the steam has been superheated, and to find the number of degrees of super- heat, multiply the weight of condensed steam by the number of units of heat each pound has lost, both as steam and water, and subtract this product from the quantity of heat received by the condensing water ; divide the remainder by the weight of the steam con- densed, and by the specific heat of steam under constant pressure; the quotient will be the degrees of superheat, and this amount added to the temperature of saturated steam in the tables, should correspond with the readings of the thermometer I. Example. — Take^„ = 1001b., to which corresponds a temperature of 327 "9 deg. F. Weight of condensed steam 901b., and temperature 70 deg. F. Weight of condensing water, 1,0001b. ; temperature at inlet 60 deg. F., and at outlet 160 deg. F. Latent heat contained in lib. of dry saturated steam at 327-9 deg. F. from 32 deg. F. is 883' 1 heat units. Sensible heat contained in the latter is 298'3 heat units. Total heat contained in lib. of steam at 327'9 deg. F. from 32 deg. F. is 1,181-4 heat units. Difference of heat contained in lib. of water at 160 deg. F. and at 60 deg. F. is 100-365 heat units. Difference of heat contained in lib. of water at 70 deg. F. and at 32 deg. F. is 3302 heat units. Heat units received by condensing water : 100-365 x 1,000 = 100,365. Heat units lost by the water to which the steam was condensed : (298-3 - 3802) x 90 = 23,425-2. Weight of steam condensed to water : 100,365 - 23,4252 883-1 = 87-lllb. Percentage of water contained in the steam : (90 - 8711) x 100 _ 01 , — = 3 21 per cent. 90 Had it required 1,0401b. of condensing water to con- dense the steam, other conditions being the same, the result would have been : Heat units received by condensing water : 100-365 x 1,040 = 104,379-6. Heat units lost by saturated steam : (1,181-4 - 38-02) x 90 = 102,904-2. Amount of superheat : 104,3796 - 102,9042 90 x 0475 = 34-5 deg. F. where - 475 is specific heat of steam at constant pres- sure. Temperature of steam : 327-9 + 34-5 = 362"4 deg. F. Losses in Steam Engines Summarised. In summarising the losses which occur in a steam engine while performing its duty, we must assume that the steam in entering the engine stop-valve is perfectly dry, either in the form of dry saturated steam or as slightly superheated steam. It is unfair to the engine 208 PRACTICAL ELECTRICAL ENGINEERING. to test it with wet steam, as the suspended water is inactive, and will produce losses which are not due to faults in the engine. In testing the engine, the pressure of the steam should be measured at the engine stop- valve, and not at the boiler, as fall of pressure between boiler and engine is not due to faults in the engine. The losses which must occur more or less necessarily in a steam engine may be tabulated as follows : 1. Throttling of the Steam before entering the Steam- Chest. (a) This may be caused by the stop-valve not being fully opened, and also by the passages through the stop- valve and the steam-pipe, between the stop-valve and the steam-chest, not being wide enough. (6) It will occur when the quantity of steam admitted to the engine is controlled by means of a throttle-valve worked by the governor. 2. In the Steam-Chest. (a) Eadiation of heat from the external surfaces of steam-chest. (b) Heat conducted through eccentric rods. (c) Steam required to compensate heat radiated from slide-valve into exhaust-pipe. (d) Leakage of steam through stuffing-boxes and joints. (e) Leakage of steam between valves and wearing surfaces into exhaust-pipe. This can be tested as described above. 3. In the Cylinder. (a) Loss due to wire-drawing caused by the valves opening and shutting gradually. The wire-drawing will be augmented if the steam passages between steam chest and cylinder are narrow. (b) Condensation of part of the high-pressure steam during admission, caused by the steam passages, cylinder- walls, covers, piston, piston rod, etc., having been cooled during the periods of expansion and exhaust. Also condensation of some of the steam during the early part of expansion ; this is due to the cylinder not being warm enough to keep the steam at the point of saturation. Some of the condensed steam will be re-evaporated at a low pressure during the latter part of expansion, and will do work on the piston. But this re-evaporation requires heat, which must be extracted from the cylinder walls, piston, etc., whereby the temperature of these parts will fall. (c) If the re-evaporation of the condensed steam has not been completed before the release takes place, the heat required for re-evaporating the remaining water will be carried into the exhaust and thus wasted. (d) Eadiation of heat from external surfaces of cylinders which are not jacketed. (e) Leakage through stuffing-boxes and joints. (/) Leakage between cylinder walls and piston. (g) Waste of steam in blowing through drain-cocks. (h) Waste of steam in filling clearance volume at every stroke. This loss can be diminished by a proper amount of compression. It is evident that for economy in compression, it is necessary that the work done on the compression steam should be smaller than the energy required for producing the steam saved by com- pression. (i) As the exhaust steam must pass through passages of limited cross-sections, it follows that the pressure of the exhaust steam will be greater than that of the atmosphere or that of the condenser. 4. In the Jacket. — The object of the jacket is to diminish the loss of heat due to condensation in the cylinder. In an ideal jacket, such as assumed in Tables B and C, the heat given off by the condensation of the jacket steam is spent in doing work on the piston by heating the cylinder steam and preventing con- densation of the latter. Of course the ideal jacket can not be carried out in practice, and therefore loss of heat is the consequence. (a) As the material of the jacket cylinder and covers is not a perfect non-conductor, a certain quantity of heat is wasted by radiation. (6) As the quantity of heat which will be given off by the jacket steam to the cylinder steam depends on the conductivity of the material of which the cylinder- barrel is made, it follows that an actual steam-jacket will be less effective than an ideal one. (c) If the temperature of the jacket is less than that of the steam-cylinder, heat will be extracted from the latter tore-evaporate condensed jacket steam accumu- lated on the external surface of the steam-cylinder. The jacket should therefore be well drained. (d) Leakage of jacket steam into the exhaust-pipe through joints between jacket-cylinder and steam- cylinder. 5. Fall of Pressure between the Cylinders of Compound Engines. (a) Condensation of steam in pipe connections and receivers. (b) Expansion of steam in the latter parts while doing no useful work. (c) Friction between steam and walls of passages. (d) Leakage through joints. 6. Mechanical Losses. (a) Friction between the working parts of the engine. (b) Energy spent in driving feed pumps, air pumps, and circulating pumps. (c) Energy spent in driving the governor. This loss may be considerable in engines working with automatic expansion gear. DETAILS OF STEAM ENGINES. 209 CHAPTER XII. DETAILS OF STEAM ENGINES. The Cylinder. \ HE steam-cylinder is a cast-iron pipe accu- rately bored inside, and ending in faced flanges, to which the covers are fixed by studs. The cylinder barrel has to withstand internal fluid pressure, like a steam boiler, and its thickness might therefore be calcu- lated in the same way as that of a boiler shell. The thickness of the steam-cylinder barrel is, however, always in excess with regard to strength, partly for the purpose of allowing it to be rebored when worn, and partly for making it convenient to cast. the piston rod of the air pump, which latter is placed behind and in line with the steam-cylinder. Gd are guards to prevent accidents which might otherwise be caused by the reciprocating movement of the tail rod. E is the exhaust-channel. S C is the steam-chest which is bounded by a cast-iron box fixed by bolts to the main casting, and shut from outside by cover C. S F is a faced surface on which the slide-valve works. The slide-valve rod slides in stuffing-box S V, and the cut-off valve rod, which passes right through the steam- chest, slides in the two stuffing-boxes C V and V T. To diminish loss of heat by radiation, the cylinder i i i i ; i i i i i i Fig. 225. Non^Jacketed Cylinders. — Fig. 225 illustrates the steam-cylinder, with steam passages, and steam-chest, of a simple double-acting horizontal engine. The main casting, containing the cylinder barrel, with steam passages, P lt rests on four legs on the foundation frame, to which it is fixed by eight bolts, F B. The cylinder covers are turned to fit into the cylinder ends, and are fixed by studs, Sd, through the flanges. P B and T R are stuffing-boxes for the piston rod and the tail rod respectively. Tail rods are sometimes used in horizontal engines to diminish the wearing of the cylinder caused by the weight of the piston and piston rod. In horizontal condensing engines, the tail rod forms barrel is covered with non-conducting material, such as felt, held in position by a sheet of steel laid on the top. Jacketed Cylinders. — The cylinders of a compound (receiver) engine, made by Messrs. Eansomes, Sims, and Jefferies, of Ipswich, are illustrated in Figs. 226 and 227, the former being a section through the centre line A B, and the latter a section through hue C D. The main casting consists of the jacket cylinders, J C, steam-chests, S x G 1 and S 2 Co, and receiver, E. Cylinders J C are bored to receive the working cylinder barrels, C B, which are cast separately and turned on the outside to fit into the jacket cylinders. After having been bored, the working cylinder barrels are forced into the main casting by hydraulic pressure, and 210 PRACTICAL ELECTRICAL ENGINEERING. when in their proper position' a finishing cut is given to the bore, so as to ensure perfect accuracy with the cylinder faces. The space surrounding the barrels, C B, when filled with steam, forms the steam-jackets, S J. The jackets are tested for leakage under water and steam pressure before the cylinder-covers are put on. H P C is the high-pressure cylinder. LPC is the low-pressure cylinder. S I is the steam-inlet, the steam passing, as shown by arrows, into the high- pressure steam-chest, S x C lt which is shut from outside by cover G x G v P x are high-pressure steam passages, which alternately takes live steam from steam-chest S x C x into the cylinder, and exhaust steam into exhaust are and is slide valves to work on. hj are holes for slide-valve rods ; the stuffing-boxes are not shown. dr cylinder-drains. B dr is the receiver-drain carried to the back of the cylinders. J P is the jacket pocket, into which the condensed jacket steam collects. The jacket should always be kept free of water, as explained at the end of last chapter ; the water is therefore continuously drained off through a trap, which prevents the escape of steam. A C is a facing for a steam-cock, by which high-pressure steam is taken to the receiver and the low-pressure steam-chest when starting the engine. F W is a facing for a cock, by which a portion of the exhaust steam can be taken to heat feed-water. L B are facings for HPC €-' D Fig. 226. channel, E x G v B is the receiver, into which the exhaust channel, E x C 1; opens. The steam flows through the receiver, as shown by arrows, into the low-pressure steam-chest, S, C 2 , which latter is shut from outside by cover, C 2 C 2 ." P„ are the low-pressure steam passages, which will be seen to have a larger sectional area than passages V lt the reason being that the low-pressure steam is not so dense as the high-pressure steam. B 2 C, is the exhaust channel, through which the exhaust steam from the low-pressure cylinder is carried into the condenser or into the atmosphere. C E are the crank end cylinder covers provided with stuffing-boxes, S B, for the piston rods. Holes h are bolt- holes for attaching guide blades. B C are the bottom end cylinder-covers, SF are faced surfaces for the attaching lubricators. Cv is the cylinder covering, and consists of asbestos non-conducting composition, covered over with steel lagging sheets, cold rolled and close annealed, presenting a very smooth surface, which is painted and varnished. F F is the wrought- iron foundation frame. Steam-Trap. — The object of a steam-trap is to allow the condensed water in jackets or steam-pipes to pass out without permitting the steam to follow. Fig. 228 is an illustration of Hopkinson's self-acting steam-trap. The condensed water will soon fill up the space between the inner movable cylinder and the cylindrical casting, and thus lift the former against the end of the outlet pipe. Steam and water is thus prevented from passing through the outlet, until the weight of the water accu- mulated in the inner cylinder is sufficient to overcome DETAILS OF STEAM ENGINES. 211 the buoyancy of this cylinder. At that moment, the lower end of the outlet pipe will be free and a small quantity of water will be discharged, but no steam will ones. The elasticity of spring rings is often increased by hammering. Davey, Paxman, and Co.'s Pistons.— Figs. 229 and 230 i i I i i l i i i 2 Fech Fig. 227. follow. The object of the valve at the top is to permit air to escape. The Piston. The piston should fit steam-tight in the cylinder, to prevent leakage of steam from the steam end into the exhaust end of the cylinder. This could be done by turning the piston to fit accurately into the cylinder, but as both cylinder and piston wear in working, leakage must occur after a time. The piston is made steam-tight by employing elastic metallic spring rings made of cast iron, steel, or gun- metal. The spring ring is split at one place so as to allow its diameter to be varied. The initial diameter of the ring is greater than that of the cylinder. The ring will therefore exert a pressure against the cylinder barrel, which should be sufficient to keep the piston steam-tight. To prevent steam from leaking through the split of the ring, two or more rings are placed side by side and close together in such a manner that the splits of any two rings are not in the same line. The thickness of the ring may be uniform, or it may be thickest in the middle and thinnest at the ends where it is split. For small pistons one set of rings may be sufficient, but with larger pistons two sets of rings are employed, the inside ring or rings pressing against the outside show a piston designed by this firm for their horizontal engines. ■III, 1 :' ■'11 INLET =^-- "-' UTfutlet Fig. 228. The piston body, P, is made of cast iron, and is hollow in order to diminish the momentum of the piston. To prevent the clearance being increased by 212 PRACTICAL ELECTRICAL ENGINEERING. the hollow piston, the latter is closed by a cast-iron disc, J E, the junk ring, which is fastened to P by six steel studs, St, as shown. The piston rod, P E, is of steel, and is fastened to the piston by tightening the nut up against the junk ring. This nut fits into a hollow in the cylinder-cover in order to diminish the clearance ; the nut is prevented from working loose by a pin, as shown. The spring rings S 1 are of cast iron, and their wearing surfaces are case-hardened. The inner spring ring, S 2 , is of steel. Part of the projections at the two ends of the piston are cut away for the steam-ports, so as to allow of an easy admission of steam. In the low-pressure piston, the spring rings; S 1 , are made of cast iron, but in the high-pressure piston it is preferred to make these rings of phosphor bronze, to prevent scurring in case lubrication should fail. The spring S 2 is a spiral steel spring with two turns. Piston Speed. — In actual engines the velocity of the crank-pin is controlled by the flywheel, and may be assumed to be uniform. The motion of the piston can therefore be determined ; but the simplest case will be that where the connecting rod is very long compared with the length, r, of the crank. This particular case is illustrated in Fig. 233, where C P is the crank-pin moving in a circle, with as centre and r as radius. Fig. 229. Fig. 230. Fig. 231 is a drawing of the low-pressure piston of the Windsor high-speed engine, made by the same firm. This piston is made of cast steel, and is very light in order to balance the smaller high-pressure piston. This precaution is of great importance in high speed work. The spring rings, S, are of steel, and are sprung over the piston when brought into position. The piston rod is made of steel. Bobey and Go.'s Piston. — Fig. 232 shows section of a piston designed by this firm. The junk ring is not fastened to the piston body by studs, but is held in position by the nut, N. The piston rod, P E, as well as the nut, N, are of steel. Assuming the crankshaft to make n revolutions per second, the velocity of the crank-pin will be 2 ir r n feet per second. At the moment the crank has turned through an angle <£, reckoned from the dead-point a, the piston must have traversed the distance af=x, and it is evident that we must have x = r (1 - cos ) . . . . (176) The velocity of the piston will be 2 it rn x sin $ feet per second . . (177) The velocity of the piston, therefore, is not uniform, but increases from zero to a maximum during the first DETAILS OF STEAM ENGINES. 213 half part of the stroke, and then diminishes until it becomes zero again at the end of the stroke. The acceleration or rate of change of piston velocity will be 4 tt 2 n 2 r x cos feet per second per second . (178) and if by M we denote the mass in pounds of the piston, piston rod, cross-head, and connecting rod, the pressure on the crank-pin due to the variable motion of the piston will be M Schmidt, gives a fair idea of the relation between the piston speed, C, and the size of engines. G = a (10+ VAHP) feet per minute (180) The values of a are given in the following table : Values of Speed of piston may be u.. considered as 32-187 x 4 7T 2 n 2 r x cos pounds. (179) Fig. 231. This pressure is maximum for = and = 180, and is zero at mid-stroke. As the direction of the pressure is positive between = and = 90, and negative between = 90 and = 180, it will diminish the crank effort during the first half part of the stroke and increase it during the latter part of the stroke. In engines working with expansion, the inertia of the moving masses will there- fore nave the effect of making the crank effort more uniform. Engineers understand by the piston speed the mean velocity of the piston in feet per minute. The piston speed will therefore be 2 I n feet, where I is the stroke in feet and n the number of revolutions per minute ; it varies with the different classes of engines, and for the same class it increases with the size of the engine. The following formula, which is due to Professor G. 9-84 Very, slow 1378 Slow 17-72 Normal 21-65 High 25-59—39-37 Very high The Piston Bod is subjected to compression while the Fig. 232. piston moves towards the crank, and to tension during the return stroke. As the length of the rod is great compared with its diameter, it is liable to bend if not sufficiently strong. The diameter, d, of the piston rod 214 PRACTICAL ELECTRICAL ENGINEERING. Fig. 234. 45- a* :lo \i ^ ^1 ^ S,B CHP T I Fig. 235. Fig. 237. Fig. 236. DP Fig. 238. should therefore be calculated with due consideration to where K is a constant whose value depends upon the its length. Using the same letters of reference as on material of the rod and the factor of safety. The latter page 203 we must have varies immensely in practice, but if the rod is made of .J— steel, we may take, according to Eeuleaux, the average ■ valine of K as - 03, and formula (181) will therefore be. d D - K ^iV p ' DETAILS Oh STEAM ENGINES. 215 S - °V:e> V* (182) where p e is the maximum effective pressure on the piston in pounds per square inch. It is evident that every part of the rod must be able to withstand the tensile stress to which it is subjected, and for that reason the sectional area of the rod must nowhere be smaller than — — , where d can be found by d. T> 57 + 0-5 p e 1,000 This formula is also due to Eeuleaux. (183) Fig. 239. SB 4 6 8 10 12 INCHES Fig. 240. The Cross Head. The object of the cross-head is to connect the piston rod with the connecting rod ; the linear re- ciprocating motion of the former is thereby trans- formed into that of rotation. The piston rod is rigidly fastened to the cross-head by a cotter, and in order to prevent the rod being bent, the motion of the cross- head is guided by making it slide between the parallel surfaces of the guide blades. The connection between cross-head and connecting rod is made through the cross-head pin, which is usually fastened to the cross-head and fits into a hole in the connecting rod end. The connecting rod will thus oscillate on this pin. Single-acting engines have neither piston rod nor cross-head, the connecting rod being attached direct to the piston by a pin on which it oscillates. In engines with oscillating cylinders, the cross-head as well as the connecting rod are dispensed with, the piston rod being connected direct to the crank-pin. Paxman's Cross-heads. — 1. The cross-head shown in Figs. 234 and 235, is forged out of one piece of steel. The piston rod, P E, fits into a hole in the socket, S O, and is fastened by a steel cotter, C O, which is further secured by a pin, as shown. The other end of the cross-head is forked, and embraces the connecting rod. The cross-head pin, CHP, is fixed by a pin, p, and ends in two journals, see Fig. 236, which fit into holes in the slide blocks, S B. CHP Fig. 241. Figs. 237 and 238 show the guide blades, GB, for this cross-head. The slide blocks slide in grooves cut in the guide blades. The height of a slide block is h, and its width is w. The guides are fixed by bolts to the foundation-frame ; each bolt has a shoulder, which bears against the bottom guide blade, the latter will therefore not get loose when the nut, which keeDS the top guide blade in position, is unscrewed. Distance- pieces, D P, are inserted to keep the guides the right distance apart. The guide blades, as well as the slide blocks are made of hard cast iron. 2. The cross-head shown in Figs. 239, 240, and 241 is made of cast steel, and is designed for girder engines. The piston rod, P B, is cottered to the socket, S O. The forked end of the cross-head embraces the connecting rod, and the cross-head pin, C H P, is held by the two caps, 216 PRACTICAL ELECTRICAL ENGINEERING. Cp, the grip of which can be adjusted by the bolts, AB. The slide blocks, S B, are made of hard cast iron, and are fixed to the cross-head by bolts as shown. The position of the slide blocks is adjusted by screws, Sc. The guide blades are replaced by the bored-out upper and under surfaces of the girder trunk. On each side are made to bear against the cross-head pin by cap, Cp, and bolts AB. This cross-head is adopted for the Windsor high-speed vertical engine, and the slipper block, S B, slides on the standard which carries the steam-cylinder, the slipper slides being bolted to the standard and embracing the slipper block. Fig. 242. of the cross-head is an oil-box, as shown, from which the oil is sucked up by a wig and made to drop on the connecting rod end ; and through a hole in the latter the oil is carried to the cross-head pin. Which of the two oil-boxes is to be used depends upon whether the girder is left-handed or right-handed. Fig. 243. The Bobey Gross-head for girder engines is illustrated in Pigs. 244 and 245. To facilitate the removal of the piston rod, P B, from the cross-head, the former is screwed and furnished with a large nut, as shown in Fig. 245. By tightening the nut the rod is easily with- drawn, when the cotter, C 0, is taken out. The cross- Fig. 244. 3. The cross-head, Figs. 242 and 243, is designed for slipper slides. The piston rod, P B, the cross-head, C H, and slide block, S B, are forged from one piece of steel. The connecting rod end is forked and embraces the cross-head. The cross-head pin, C H P, is firmly shrunk into the eyes of the connecting rod end, and oscillates jn the adjustable gunmetal steps, St, which Fig. 245. head itself is made of malleable iron, the box end, B, receives the connecting rod end, which it embraces. The slide blocks, S B, are of hard cast iron, and are fastened by screws to the cross-head. Should it be necessary to adjust the slide blocks, Messrs. Kobey and Co. prefer to insert thin metal liners between the blocks and the cross-head body, instead of employing adjusting DETAILS OE STEAM ENGINES. 217 screws. The cross-head pin, which is embraced by the connecting rod end, is prevented from working loose in the sides of the cross-head by the following arrange- ment : The holes in both sides of the cross-head, see Fig. 244, are bored conically, and the pin is correspondingly tapered under the head. A key, K, which fits into a slot, prevents the pin from turning. The other end of the pin is fitted with a loose conical spring ring, S B, which is split to allow it to be compressed. On tighten- ing the nuts on the outer end of the pin, both cones are pressed well home, and the centrality and tightness of the pin is secured. The Connecting Rod. The motion of the connecting rod is that of rotation in a plane at right angles to the crankshaft. Like the piston rod, the connecting rod is alternately subjected to compression and tension, and its diameter must therefore be calculated with due regard to its length. If by P we denote the force transmitted through the cross-head to the connecting rod, then Q = P x sec /?, see Fig. 246, is the force by which the rod is corn- factor. In practice, the safety factor varies consider- ably, but on an average we may take it as 25, and the diameter of the rod will then be d = 0-0363 V Q V L inches (185) The connecting rod is made thicker at the centre, where the bending moment is greatest. The ends of the rod contain bearings for the crank-pin and cross- head pin, except when the cross-head end is forked in which case the cross-head pin is fastened to the connecting rod end, and finds a bearing in the cross- head, as in Figs. 242 and 243. Bobey's Connecting Bod with Box Ends. — The con- necting rod, shown in Figs. 247-252, is forged from steel in one piece with the crank-pin end, Figs. 247 and 248. The cross-head end is cottered to the rod, as shown in Figs. 249 and 250. The brasses or gun- metal steps, St, at the crank-pin end are adjusted by a screw and wedge, C 0, and embrace the crank-pin, C P. By this adjustment, the connecting rod will be lengthened when the brasses are brought together to compensate the wear. Fig. 251 shows the shape of the Fig. 246. pressed. P is partly due to the total effective steam pressure, Pj, on the piston, and partly to the inertia of the moving masses, which force, P 2 , is given in formula (179). During the earlier part of the stroke, until the piston speed has reached its maximum velocity, P is equal to ~P 1 - P 2 , and during the remainder of the stroke we have P = P\ + P,. Let now L denote the length maximum then the of the connecting rod in inches, P x sec j8, and / the factor of diameter of steel rods must be d Q the safety, (184) 0-0162 V/TVQ s/lT inches . Besides the compressive stress, the connecting rod is also subjected to bending action at right angles to the rod, due to the rotary motion of its particles. The curve A, Fig. 246, is that described by a particle, a, in the middle of the rod, and it will be seen that when the rod is nearly at right angles to the crank, the deviating force will be at right angles to the rod. This bending action may be considerable in high-speed engines. It is, however, usual to take Q as maximum P x sec fl only, and to allow for the straining actions due to the inertia of the moving masses in the safety steps ; they are kept in position by a cap (not shown) screwed on the crank-pin. The adjustment of the steps at the cross-head end is done by tightening up the cotter, whereby the connecting rod, C B, will be pushed further into the socket, S O, and the box, B, and will thus be shortened. The adjustments at the two ends of the connecting rod will therefore compensate each other, so that the rod remains always the same length. Fig. 252 is an end view of Fig. 250. The diameter of the connecting rod at the middle is 5£in. All parts, except the brasses and the lubricator, L, are made of steel. Paxman's Connecting Bod with Strap Ends. — (a) Both ends of the connecting rod, C B, Figs. 253-256, are made flat to receive straps, Sp, which hold the steps, St. The straps are bolted to the connecting rod ends as shown, and the steps are adjusted by tighten- ing the wedges, CO. The connecting rod is 5ft. between centres of crank-pin and cross-head pin, and its diameter at the centre is 2|in. (b) The crank-pin end of the connecting rod, Figs. 257 and 258, is strapped like the one just described. The cross-head end, Figs. 259 and 260, is in one solid '218 PRACTICAL ELECTRICAL ENGINEERING. Fig. 247. r.v r A Fig. 251. St. 2 4 6 8 10 12 INCHES jj i 1 I I i i i i i i i i Fig. 248. Fig. 250. Fig. 252. piece with the rod a hole being cut out to receive the The length of this rod is 10ft. between centres of C V steps, winch are adjusted by tightening the wedge, C 0. and C H P, the diameter at the centre being 4f in DETAILS OF STEAM ENGINES. 219 3 CO *4 >-* P CO The material used for all parts of these two connect- Connecting Bod Ends with Cotter and Gib. — In ing rods is steel, except for the steps. Figs. 261-264, are shown connecting rod ends with 220 PRACTICAL ELECTRICAL ENGINEERING. Fig. 257. Fig. 259. Fig. 258. Fig. 260. Si— : Fig. 263. Cfc. E Co Fig. 261. Sr i^ Fig. 262. DETAILS OF STEAM ENGINES. 221 straps fastened to the rod by cotters, C 0, and gibs, Gb. The rod is only 2ft. 2in. between centres, and its largest diameter is lfin. Marine Connecting Bod End. — The crank-pin end, Figs. 265 and 266, is formed of two steps, St, which are held together by the two adjusting bolts, A B. The cap, Cp, is of steel, and the rod is forged in one piece from steel or wrought iron ; the cross-head end is forked, and a steel cross-head pin, CHP, is firmly shrunk into the eyes. B is an oil-box, the oil being carried through tube, T, to the crank-pin, C P. Fig. 267 is an end view of the crank-pin end. This connecting rod is designed for the Windsor high-speed engine. The Crankshaft.— The Bearings. The energy exerted by the crank effort is transmitted through the crankshaft in order to drive the machinery arms and are afterwards riveted ; their dimensions are 7|in. long by 6in. diameter. The shaft, which is of steel, is supported by two beariDgs, and the journals, Jl, are 13in. long by 8^in. diameter. In the middle, where the flywheel is fixed, the diameter of the shaft is lljin. ; the drawing shows the section of this part of the shaft with the key-way for fixing the flywheel. The two lines a, b, are centre lines of the girder heads. The positions of the eccentric are marked by crossed lines, and the letters HPS, AEG, and LPS refer to the eccentrics for the high-pressure slide-valve, automatic expansion gear, and low-pressure slide-valve respectively. End cranks are often made in the form of flat cylindrical discs, which are shrunk on the shaft, and thus have the advantage of being balanced. Fig. 267. Fig. 265. Ir- AB t CP CP S* CR OT Fig. 266. for the purpose of which the engine is working. As the position of the axis of rotation must remain unaltered, the shaft must be supported by proper bearings. To the crankshaft are attached the necessary eccen- trics for working slide-valves and feed pumps, the gover- nor driving gear, flywheels, and transmission pulleys. Shaft with End Cranks. — Fig. 268 illustrates shaft and arms of the Paxman 100 nominal H.P. girder com- pound engine. The two crank arms, which are forged from the best quality of Martin-Siemens steel, are set at right angles and shrunk on the ends of the shaft. H P Cr is the high-pressure crank, and LPCr the low- pressure one. The length of each arm — i.e., the dis- tance between centre of crank-pin and centre of shaft — is 2ft., thus making the stroke of the engine 4ft. long. The steel crank-pins, C P, are shrunk into eyes in the Cranked Shafts. — (a) Figs. 269 and 270 are drawings of the shaft of the Paxman 40 nominal H.P. horizontal compound engine with cranks at right angles. The cranks and shaft are forged from one piece of steel, and the gaps between the arms are slotted out of the solid forging. The crank journals, C P, are 5in. long by 6in. diameter ; the crank arms are 12in. long, and the stroke of the engine is therefore 2ft. The width of an arm, measured parallel to the shaft, is 4Jin. ; and the thick- ness, at right angles to the shaft, is 6|in. The diameter of the shaft is 6in., and its length is 9ft. 2in., there being 3ft. 6in. between left-hand end of shaft and centre line of high-pressure crank, 2ft. 7in. between centre lines of cranks, and 3ft. lin. between centre line of low-pressure crank and other end of shaft. The shaft is supported by three bearings, the journals being Jl 1 , Jl 2 (both 8fin. long), and Jl 3 , the length of 222 PRACTICAL ELECTRICAL ENGINEERING. which is llin. ; the diameters of all three bearings are the same as that of the shaft. between Jl 1 and HPCr; the position of the eccentric for the low-pressure slide-valve is between HP Cr and Jl 2 . (6) The cranked shaft of the 25 nominal H.P. Windsor compound engine is illustrated in Figs. 271 and 272. The shaft and cranks are forged in one from ( Nf >" n f \ v.. yk Jk. *r * a. 1 z \ / / \ l_ \ / / \ trf— w > < a 3* o ^ Oi — u a — J * — a. X ■> < r — o UJ «* 7 \ o — l C3 2 The eccentrics for working the high-pressure slide- valve and the automatic expansion gear are placed steel, and the cranks are afterwards slotted. The shaft is 5in. in diameter, it is 3ft. 5in. between left-hand end and centre of high-pressure crank, 2ft. 4in. between centres of cranks, and 2ft. 7in. between centre of low- pressure crank and other end, The crank journals are Sin. in diameter by 7iin. long, and the arms are Gin. thick and 3in. wide, the latter dimensions being estimated parallel to the shaft. DETAILS OF STEAM ENGINES. 223 The shaft is supported by three bearings ; the journals, Jl 1 and Jl 3 , are 12in. long by 5in. in diameter, and the centre journal, Jl 2 , is 7Jin. long by 5in. diameter. The eccentrics are lettered as on Fig. 268, and G W is the position of wheel for driving governor. Bearings. — The function of the main bearings of the engine is to furnish the reactions which are required Fig. 273. however, vary during one revolution as well as with the load, and the tensions of the belts increase with the load. For these reasons the bearings must be designed so as to allow of adjustment in more than one direction. The main bearing of the Eobey compound girder engine is illustrated in Figs. 273, 274, and 275. The Fig. 275. F B CO — | M^'CO Fig. 274. for balancing the forces acting on the crankshaft. These forces are partly the weights of the shaft, pulleys, flywheels, and other masses carried by the shaft, and partly pressures on the cranks and tensions of belts. If the direction of the resultant of these forces remained the same, then an adjustment of the bearings in that direction would be sufficient to compensate for wear. The directions and magnitudes of the crank pressures, cast-iron foundation-plate, F F, has four feet, which are planed underneath and fastened to the foundation by four bolts, F B. The foundation-plate carries the plummer block or pedestal, Pd, which is cast in one with the girder, G-. The bearing itself has four cast- iron steps, St, lined with anti-friction metal, M. Ex- ternally the steps are cylindrical where they fit the gap in the plummer block ; but the lateral steps are •2-24 PRACTICAL ELECTRICAL ENGINEERING. provided with wedge-shaped projections to fit the adjusting wedges, C ; the top step is held down by the cap, Cp. "When it becomes necessary to take up the steps to compensate for wear, they can be tightened sideways by drawing up the wedges, C 0, and in a vertical direction by screwing down the nuts of CB. But before this can be done the lateral steps must be taken out and filed a little to enable them to come closer together. All four steps can be taken out for examina- tion without removing the crankshaft, which only requires to be raised a little so as to allow the bottom step to be drawn upwards round the shaft. Bearing Surface. — The heat produced by friction between journals and their bearings often causes great trouble in machinery, the cooling surface being too small for the heat to dissipate. When the journal fits accurately in the bearing, so that the pressure is equally distributed over the bearing surface, the friction caused by the pressure, P, will be ^ P/, where / is the co- efficient of friction. Let P be given in pounds and the diameter of the journal be d inches, then the work consumed by the friction while the journal makes one revolution will be V 12 I P ^ = -5 dP ^ foot -P omids - If the journal makes n revolutions per minute, then the rate of consuming work, expressed in horse-power, wmbe^ o P -^H.P. 24 x 33,000 and the heat generated per minute will be Ts*d~P fn BHI j 24x33,000x772 ' ' ' / is usually taken as 0*05 for journals which are con- tinually lubricated, but it may sometimes be very much less. The cooling surface is estimated as equal to the sur- face of the journal, or w d I, where I is the length of the journal. In order to keep the bearings cool, we must have ■a a I oc ■L 24 x 33,000 x 772 or, say, i=£Pn (1S6) where K is a factor to be determined by experience. The friction between a journal and its bearing will be smaller than -^ P/ when the bearing is worn. It is, however, difficult to estimate the exact value of the friction in this case, and it is also doubtful whether we can consider the cooling surface as being proportional to the surface of the journal. For these reasons it is better to adopt empirical formulfe which are based on actual practice. According to Yon Eeiche, the length of a journal may be taken as Z-0-0010-2 fs*^ . . (187) By comparing the latter expression with (186), it will be seen that the length of journals, working under ordinary conditions, may be increased less rapidly with the pressure and the speed of rotation than journals which fit accurately in their bearings. Overhung Journals. — The diameter of a journal, which is supported at one end only, such as the crank- pin, Pig. 268, and subjected to a pressure, P, uniformly distributed over its length, will be where S is the greatest stress to be allowed in the material. If the journal be made of steel, S may be taken as 14,0001b. per square inch, and d = 0-019^/T ^ inches . . (188) Ob and by eliminating I between (187) and (188) d = 0-00719 s /p * ^ inches . . (189) Dividing (187) by (189), we have I d = 0-142 v n (190) Neck Journals. — For journals supported at both ends and only subjected to a pressure, P, uniformly dis- tributed over the length of the journal, the diameter will be and if we take S as 14,000 for steel d = 0-00952 . H k A inches W E limin ating I between (1ST) and (191) d = 0-00452 s fP~* Jn inches and by dividing (1S7) by (192) I 3=" 226 (191) (192) (193) The diameter of a cross-head pin may be determined by (192^ . but as the connecting rod only oscillates on the pin, the heat produced will be less than on an over- hung crank-pin subjected to the same pressure. The length of the cross-head pin need not therefore be so long as the corresponding overhung crank-pin. The two connecting rods, Figs. 247-252 and Fi^s. 257-260, show that the ratio of the length of cross-head pin to the length of overhung crank-pin may be taken as 0-72 ; taking this ratio for granted, we have for cross-head pins 3 = 0163 a \ n (194) The crank-pins of the cranked shafts. Fi«js. 269 and 271. are partly subjected to the pressure, P, transmitted through the connecting rod. and partly to a force, P p which the journal has to transmit' from the one crank-arm to the other. Let the length of the DETAILS OF STEAM ENGINES. 225' journal be I, then the bending moment due to P will PZ be Ms = — - and that due to P x will be M&i = PjZ. The resultant bending moment will be U, = I J f the shaft of the driving engine. The weight of the armature and shaft is W, and C is its centre of gravity. The shaft has two bearings, A and B ; and E x and B 2 are the reactions due to these bearings. The equilibrium of W, B 1; and E 2 requires 144 + *V The diameter of the journal will be d -V 32 S Mr (195) As P and ~P 1 vary with the relative position of the crank and the connecting rod, the maximum value of M r must be taken in calculating the diameter. The length of the journal may be taken from (187). Strength of Shafts and of Shaft Journals. — Shafts are usually subjected to combined torsion and bending. If the shaft at any transverse section be subjected to a bending moment, M &, and to a twisting moment, M t , then the stress in the material at that section will be as if the shaft were subjected to a bending moment, M r> which, according to Eeuleaux, may be taken as M r = 0-975 M b + 0-25 M f . . . (196) when Mb > M ti and as M r = 0-625 M 6 +0'6M| . . . (197) when Mt > M 6 . The diameter of the shaft at this particular section should not be less than d V: 32_ M r (198) where S is, as before, the maximum stress to be allowed in the material. The effect of torsion is to twist the shaft a certain angle, the magnitude of which should not be more than ^ of a degree per foot run. For this reason, the diameter of a steel shaft at such sections which are subjected to torsion should not be less than d = 0-3 Vm ( inches . . . (199) If the number of horse-power transmitted by the shaft be N, and the speed of rotation be n, then 12 x 33,000 x N = 63)()00 !N nds and incheg 2 7r n n M Inserting this value for M t in (199) we obtain M b the diameter of the journal should be 3 / 32 ~ 2 = V 7r x 14,000 [0 ' 625 x 769 + °' 6 x 8 >820] =lfin. As the journal must not be twisted more than ^ of a degree per foot run, its diameter must not be less than d. d, = 4-75 V- 70 500 3in. We may, however, make the length of this journal greater than that given by Von Eeiche's rule, without producing an excessive stress in the material. Suppose we take Z 2 =2'5 diameters, then in our case 1. 2 would be equal to 7 - 5in. The bending moment, M b would be 1x1,470x7-5 = 1,378. The greatest stress, S, in the material would be found by the following 3 d 2 = 3 3 /~32 (0-626x1,378 + 0-6x8,820) which gives S = 2,3231b. per square inch only. "226 PRACTICAL ELECTRICAL ENGINEERING. = 0142 ^500 = 3-175 Journal A.' — This journal is subjected to bending only. Its diameter, a\, and length, l u may be deter- mined by (189) and (190). ^ = 0-00719 Vl,130 4 V500 = say ljin. k a\ lj = 3|in. Should it be considered advisable to make l± longer than the value given above, then we must make s /jg _ d i -= V —, j x E x l T = 0-0714 8 VEj I, inches. In practice l x is often made excessively long, for instance, equal to l 2 , which in our case would require tfj = 0714 8 Vl,l30x7-5 = say, 1 Jin. Fig. 277. Sh U Fig. 278. by The work consumed by friction would thus be increased 1-5 1-25 1-2. The diameter, d ly will also be found to be greater than the value given above — it is usually between d 2 and 0'75 x d 2 ; the work consumed by friction would be increased by 2*4 and T8 respectively. The greatest stress in the material will be 2,3231b. and 5,5031b. per square inch respectively, both of which are very low. Eccentrics. — Axl eccentric is a crank, but the radius of the crank-pin is greater than the crank arm, plus the radius of the crankshaft. The crank-pin is made in the form of a sheave, with a hole which fits on the shaft. The distance between the centre of this hole and the centre of the sheave is the length of the crank arm, and is called the eccentricity. The sheave is embraced by two straps, to one of which a rod — the eccentric rod — is fixed. This rod with the straps con- stitute a connecting rod. The other end of the eccentric rod is connected to the piece of mechanism whose motion is to be reciprocating, be it a pump or a slide-valve. As the friction between the straps and the sheave of an eccentric is greater than between an ordinary crank-pin and a connecting rod, eccentrics are only used when the crank arm is required to be small. {a) Figs. 277-280 illustrate a common eccentric. The sheave, sh, is made of cast iron ; C" is the centre of the sheave, and C the centre of the hole which fits on the crankshaft, C S. The eccentricity is the distance C C". The circumferential surface of the sheave forms a groove into which the two gunmetal straps, Sp, fit. The straps are connected by two bolts, B, but do not meet metal to metal, for the two open spaces, O' and O", are filled with thin brass liners, which are removed one by one when it becomes necessary to compensate for wear. The eccentric rod, E E, is fixed to the one strap by Fig 279. \ v r i i _y > i^j i -I j i e <■ Fig. 280. a cotter. With this kind of eccentric, the rod is usually screwed into the sheave 'and held in position by a binding nut. Oh is an oil-hole. (i) The cast-iron sheave of the eccentric, Fig. 281, is made in two parts, which are connected by studs and cotters. By this arrangement the sheave can easily be removed from the shaft. The circumferential surface Fig. 281. of the sheave is cylindrical, and the two gunmetal straps have square cornered grooves, into which the sheave fits. The straps are connected by bolts, B. O is the centre of the crankshaft, and the line C P indicates the position of the crank relative to the eccentric. E E is the flat eccentric rod which is fastened to the one strap by bolts, B 1 . L is the lubricator. The Condenser. The exhaust steam of condensing engines is let into a closed cast-iron box, the condenser, where it meets with DETAILS OF STEAM ENGINES. 227 cold water, and thus will be partially condensed. The steam-water, together with the vapour and air, are pumped out of the condenser into the hot-well by the air pump. As the temperature of the steam-water will always be less than 212 deg. F., it follows that the pressure in the condenser will be below that of the atmosphere. Injection Condenser. — The condensing water may be introduced into the condenser as a spray or jet, and by coming into direct contact with the steam it will con- dense the latter. The air pump must remove the con- densing water as well as the steam-water and air from the condensing chamber. Each valve consists of a flat indiarubber ring, I E, which, when shut, rests on a perforated brass grid, Gr. The opening of a valve is limited by a cup-shaped guard, Gd. The pump piston, P P, is made of brass with cast-iron and steel spring rings ; the piston rod, P R, is of steel, and is the continuation of the tail rod of the low-pressure steam piston. The stroke of the pump is 24in., and the volume swept by the piston in one stroke is about one-ninth of the volume of the condensing chamber. The connection between a similar condenser and the low-pressure cylinder of a girder compound condensing engine is shown in Figs. 285 and 286. L P C is the low- Fig. 282. As the pressure in the condenser is very small, the air pump must be placed below the condensing chamber, so as to allow the weight of the water to assist in opening the suction-valves. Paxman's injection condenser is shown in Figs. 282 and 283, which are sections through A B and CDE F. Fig. 284 is a plan of the condenser with cover removed. The condenser is cast in one with the air pump barrel, B P. The condensation takes place in the condensing chamber, C C, into which the exhaust steam is brought through ESI, the condensing water entering at the opposite end. The injection-pipe is perforated between lines a and b, so as to cause the water to form a spray. The flow of condensing water is regulated by adjusting the lift of valve I V. The mixture of steam- water and condensing water falls to the bottom of C C, and then through the suction-valves, S V, into the air pump, whence it is forced through the delivery- valves into the hot-well, H W. The latter is separated from C C by a horizontal and a vertical partition, which run through the whole length of the condenser. From the hot- well the water runs over a baffle, Bf, into an overflow pipe, OP. The air pump is double acting, and there are two sets of indiarubber suction-valves, as well as two sets of delivery-valves, separated by partitions, Pt 1 and Pt 2 . ^Y^Y^vk Fig. 283. pressure cylinder, C the condenser, EP the exhaust-pipe, P R the piston rod of the air pump, I V the injection- valve, F F the foundation frame, and G T the girder head. In Fig. 287 is shown an injection condenser made by Messrs. Musgrave and Sons, of Bolton. The con- Fig. 284. densing water enters at the top through an opening, W I, whereas the exhaust steam enters at the side through ESI. The jet of condensing water rushes through a set of nozzles, N x> N 2 , N 8 , and N 4 , inducing the steam and the air to follow, the steam at the same time being 228 PRACTICAL ELECTRICAL ENGINEERING. condensed. The rotary air pump at the bottom other by tooth-wheels fastened on the end of the discharges the water through the outlet-pipe, P, cylinder spindles. Fig. 285. IZ I 2 3 4 5 Fig. Instead of a piston, the air pump has two tooth- wheel- like cylinders, the teeth of which fit accurately into the pgg Fig. 287 corresponding gaps. The one cylinder is driven by the engine or by a separate motor, and then drives the 6 7 5 3 10 II IZFut I I I I I I — ■ 286. The quantity of condensing water required for a given size of engine can be calculated as follows : Let the quantity of steam, in pounds, to be con- densed, be denoted by S Let the ratio of quantity of condensing water to that of steam to be condensed, be denoted by y Let the temperature of condensing water in degrees of Fahrenheit be denoted by t" Let the temperature of condenser in degrees of Fahrenheit be denoted by t' Let the pressure, in pounds per square inch, in the condenser be denoted by p We may take the heat contained in lib. of steam, reckoned from 32 deg. F., as 1,180 B.H.U., and we shall therefore have 1,180 x S + y S (f - 32) = S (1 + y) {? - 32), and consequently 1212 - f y=~F~r ■ ■ ■ cm Example 1.— Take r = 60, p b = 2, therefore H = 126-8, and we shall have y = 16-5. Example ±—Foip b =1, f' = l02 and f' = 60, we find y=2G'o. ^hich of the two, non-condensing or condensing engines, will be the cheapest, depends upon the ratio of the local prices of fuel and water, and may be deter- mined as follows : DETAILS OF STEAM ENGINES. 229 Let fuel, in pounds, per I.H.P. hour for a non- condensing engine, be denoted by B„ Let fuel, in pounds, per I.H.P. hour for a con- densing engine, be denoted by B„ Let steam, in pounds, per I.H.P. hour for a non-condensing engine, be denoted by S„ Let steam, in pounds, per I.H.P. hour for a condensing engine , be denoted by S e Let the price of lib. of fuel be denoted by P„ Let the price of lib. of water be denoted by P w For the same boiler and steam-pipe arrangement we must have |^ = J^ = JL and consequently |^- = ^= S. The cost of one I.H.P. hour for a non-condensing engine will therefore be O71 X x. iff ~H -Dm X _fcc and for a condensing engine S„ (1 + y) x P,„ + B e xP ( . We must therefore have > S„ x P w + B„ x P c =S C (1 + y) xPb+B.xP, . (203) < according to whether the non-condensing engine is less, equally or more economical than the condensing engine. From (203) we obtain Example. — If the fuel be good coal and the boiler be g an economical one, we may take „ = 8. For y = 20, B 4 we shall probably have 8 = — , and consequently the o right-hand side of (204) will be 472. In London we may take the price of coal as eighteen shillings per ton, and that of water from water works as ninepence per 1,000 gallons ; in this case ^=107. It is therefore more economical to use a non-condens- ing engine in London, except on the river side . Surface Condenser. — In some cases it may be prefer- able to keep the condensing water and the steam apart ; the condensing chamber is then filled with a great number of thin tubes of small diameter, through which the condensing water is passed by means of a pump — the circulating pump. The condensation of the steam takes place on the cold surfaces of the tubes, and the air pump has only to remove the steam-water and the air which might have leaked into the condensing chamber, A surface condenser, designed by Messrs. Musgrave and Sons, is shown in Fig. 288. It is a cast-iron cylinder divided into five compartments, A, B, C, D, and E, through which seven sets of tubes are passed. Fig. 288. Bach set consists of a lin. gas-pipe, T 3 , screwed into the partition between A and B, and two brass tubes, T 1 and T 3 , of which the first is 3in. in diameter, and is screwed at the bottom into tube-plate, T P 2 , and is provided at the top with packing and gland ; T 2 , whose diameter is 2in., is screwed at the top into the partition between B and C, and is shut at the bottom by a cap which also keeps it from touching T r The exhaust steam enters compartment C by inlet S I, and is condensed while passing through the annular space between tubes T x and T 2 , and drops as water into compartment E, from where it is removed by the air pump through outlet SWO. To secure good drainage, the floor of E has a fall of |in. towards the outlet. The condensing water enters the condenser through inlet C W I, filling up compartment D, from where it passes through the lateral channel into A, then down through the gas-pipes, up again between T 2 and T 3 into B, and at last leaves the condenser through outlet CWO. By this circulation, the condensing water is much more effective than if forced straight through a number of tubes. The condensing chamber is thus composed of the annular spaces between tubes T 1 and T 2 , which offer a total cooling surface of 46 square feet to the steam. Figs. 289 and 290 are plans of compartments C and E, and the position of the condensing water inlet jg 230 PRACTICAL ELECTRICAL ENGINEERING. shown by plate T Pi, dotted lines. Fig. 291 is a plan of tube- Figs. 292 and 293 are elevation and plan Fig. 289, Fig. 291. Fig. 290. Fig. 292. The Governor. Engines required for driving dynamo machinery must run at a constant speed of rotation, independent of the load. This condition is impossible to fulfil abso- lutely, but by proper design, the variation of speed can be kept within limits which will not effect the purpose for which the engine is designed. There are two distinct apparatus which act as speed regulators. (1) To obtain a uniform motion, the effort must be equal to the resistance. This cannot be obtained in a steam engine, but we can arrange that the energy exerted on the crank-pin during one revolution is equal to the energy consumed by the load during the same interval of time. This is the function of the Governor. (2) The angular velocity of the crankshaft should remain constant, notwithstanding the variation of the crank effort during a revolution. This is the function of the Flywheel. The action of the governor is to diminish the quan- tity of steam let into the cylinder, should the speed of the engine increase, and to increase the quantity of steam should the speed of the engine fall. The prin- ciple of the governor is therefore an imperfect one, as it requires the speed of the engine to rise or fall in order to act. of the condenser, and Fig. 294 is a horizontal section, through compartment D, Fig. 295. The governor commonly used in steam engines is the so-called centrifugal governor, designed on the principle of the conical pendulum, Fig. 295. This con- sists of a pendulum attached to the vertical axle, A B, by a horizontal pin, thus allowing the pendulum to turn in a plane through AB. By rotating the axle round itself, the -pendulum will fly out until it makes an angle, a, with the axle, the magnitude of which depends upon the speed of rotation. Suppose the angular velocity of the axle is w ; then the pendulum will be in equilibrium when the deviating force is Tl W -r = — x a> 2 x r pounds . . . (205) where W is the weight of the ball in pounds, the mass of the arm being neglected. But it is evident that P is also equal to W x tan a, and, consequently, a) 2 ?- tan a ■= 9 r h' DETAILS OF STEAM ENGINES. 231 by which we obtain tB 2 = (206) Ai^-l'Svr)- ■*»> or diminished to 1 + Kx i .Q-f Watt's Governor. — A diagram of this governor is shown in Fig. 296. It consists of two pendulums suspended in b and b. A sleeve, e e, which can slide * h\ L W on the axle, rises and falls with the balls, and thereby The three formill8B (20 7), (208), and (209) give us -VfC ) . (209) Fig. 296. actuates the apparatus which controls the quantity of steam let into the cylinder. Let Q be the weight which has to be overcome in lifting the sleeve, and W the weight of each ball, then the moment of the deviating force with regard to b will be Q 2 cos g * be x sm (a + ft) + ~W x bd x sin a. On the other hand, the deviating force, P, at the centre of the ball must be W P=— w*xfd, g J and its arm will be M x cos a. The governor will, therefore, be in equilibrium in the position shown in the diagram if — to 2 xfd x bd x cos a 9 Q = 2cos/3 x & c x sm (a + /3) -f W x 6 <2 x sin a. Let now I, L, h, and K denote bc,bd, fd x cot a and tan a + tan ft respectivel then we shall have 2 tan a A(^14) (207) This formula shows that the loaded governor must be run at a higher speed than the unloaded one. Besides the weight, Q, the governor will have to overcome friction between the parts of the controlling apparatus, be it a throttle- valve or a cut-off valve. Assuming that this friction, F, is the same in both directions, then the load on the sleeve will be Q + F when rising, and Q - F when falling. The governor will therefore not act until the angular velocity has been increased to co 2 - or = or - o>i (210) The governor will evidently be the more sensitive for overcoming friction the smaller we can make 0>2 — =1- (211) The angular velocity, w, will be approximately equal to the mean of w 2 and w lt so we shall have i &> = —=— — - (212) The three formulas (210), (211), and (212) give us ft> 2 "" ft> F I K ^ (213) The last formula clearly shows that a governor loaded with dead weight will be more sensitive for overcoming friction than the original Watt's governor. Porter's Governor. — A governor of this class is shown in Fig. 297. The pedestal, Pd, which carries the governor is bolted on the foundation-frame of the engine. Pulley, PI, is driven by belt, and its rotary motion is transmitted to the governor spindle, Sp, by bevel wheels, B W 2 and B W r The governor is loaded with a dead weight, D W, which is cast in one piece with the sleeve, SI ; and the two pendulums, A x B x and A 2 B 2 , are suspended on one pin, p, at the top of the spindle. The sleeve and the dead weight move up and down with the balls, and thereby turn valve arm, V A, by means of lever L 3 , which has a fulcrum at Fc, and the vertical rod B. D P is a dash-pot to prevent sudden jerks. The governor spindle has a bearing, P B, and rotates within the brass tube, B T. The application of formula (213) on this governor is very simple ; we have L = I, and as angle ft is approxi- mately equal to angle a, K will be equal to unity, and therefore F . . ■ . (214) i = W + Q The sensitiveness of this governor to overcome friction would be increased by adding a weight, w, to F W + Q, as we should then have n =^7 ^ • but W + (j + w ' it is evident that w should be added to the dead weight, and not to the ball, as in the latter case, the total weight added to the governor would be 2w. The sensitiveness of the Porter governor thus depends more on the dead weight than on the balls, which can, there- fore, be made small. 232 PRACTICAL ELECTRICAL ENGINEERING. The governor illustrated in Fig. 297 is made by Messrs. Browett, Lindley, and Co., of Salford, and is applied by them to drive their Lindley-Eider automatic expansion gear. of the governor depends, therefore, on the variation of h being small as compared with that of angle a, and the pendulum, Fig. 295 is consequently more sensitive than that in Fig. 298. \^\\\\s ^\\\\\\\\\\^^^^ 4^\ v ^^^^^\V}As^^^^^s^^^^^^^^W Fro. 297. Stability of Governors. — Formulae (206) and (207) require that h shall diminish when the angular velocity increases ; this condition is satisfied when the governor pendulum is suspended, as in Figs. 295 and 298. The pendulum in these two cases will take up a definite position corresponding to the velocity, w, at which it is turned round the axle, and will not be in equilibrium in any other position unless the velocity be changed. The governor is therefore said to be stable, but it is evident that it cannot keep the speed of the engine constant, as a new position of the pendulum requires the engine to run faster or slower, The sensitiveness Fig. 298. In Fig. 299, the curve in which the centre of the governor ball moves is a parabola. As the centre of curvature lies in the normal to the curve, h must be the projection on the axle of that part of the normal Fig. 299. which is situated between the centre of the ball and the axle. This projection is the same for all points in a parabola, and consequently we have a governor which is perfectly sensitive. As the ball is in equilibrium at Fig. 300. any point of the curve, it follows that the parabola must be specially constructed for the speed at which the governor is to be run. Should, however, the load on the engine be diminished, the engine will begin to race, the consequence of which will be that the governor ball will not be in equilibrium at any point of DETAILS OF STEAM ENGINES. 233 the parabola, but will fly out as far as the mechanism of the governor permits. The steam will thus be shut off, the engine will run slower, but the governor ball will not move until the speed has fallen below that corresponding to the parabola. At this moment the ball will suddenly fall as far as it can, and open for the steam. The engine will begin to race, the ball will fly Uc3 Fig. 303. there is a certain position of the pendulum where h is a maximum. This position is determined by D¥ Fio. 302. Sin «2 V L • • (215) where L is the length of the pendulum arm. The governor will therefore be stable as long as a > a 2 , and will be unstable when a < a 2 . In the position 2, corresponding to a 2 , the governor will behave "V Fig. 304. out and shut off the steam, and so on. The result will like a parabolic governor. The pendulum must be be that the engine will run unsteadily. prevented from falling below position 2 in order to The pendulum might be suspended as shown in Fig. avo id the unstable positions. 300. The peculiar feature of this arrangement is that Parabolic Governor.— Fig. 301 shows a parabolic 234 PRACTICAL ELECTRICAL ENGINEERING. governor which has actually been constructed, but on account of its great sensitiveness has not been adopted. A B is the governor spindle, to which the curved arms, C C, are fixed. The centres of the balls, B x and B 2 , move in a parabola, and thereby control the position of the sleeve, SI. A Governor with Grossed Arms is shown in Fig. 302. The pendulums are suspended at C x and C 2 . Arms 1\ and F 2 are forked, and prevent the pendulum from falling into a position below that corresponding to angle a 2 in formula (215). Pd is a pedestal carrying the governor, and Sp is the spindle which receives motion from the crankshaft by means of bevel wheels. The up and down motion of the sleeve, SI, is transmitted to the throttle-valve, T V, by a set of levers. As angle /3 is equal to angle a, we shall have J- h \ l + WL/' The sensitiveness of the governor for overcoming friction will be the greater, the smaller we have i = F x W + Q I Paxman's Governor.— The latest model of this well- known governor is illustrated in Figs. 303 and 304. The two pendulums, A 1 and A 2 , are suspended on pin, p 3 ; the end of A 1 fits into a slot in the spindle, Sp, whereas the end of A 2 being forked embraces the spmdle. Each arm carries two friction rollers on pins p 1 and p 2 ; these rollers bear against a guide-plate, G, whereby the dead weight will be lifted when the pendulum arms fly out. The pressure on each set of friction rollers is \ x Q, and remains constant for all positions of the pendulum. The spindle, Sp, is cylindrical through the pedestal, Pd, and the dead weight up to a ; between a and b the spmdle is rectangular and then again cylindrical. A final adjustment of the governor is made by applying spring, Sg, on the top of the spindle. By taking hold of the sleeve, SI, with the hand while the governor is running, and undoing screw Sc, the sleeve can be pushed down, thus compressing the spring. The nut n, is then made to follow the sleeve, and Sc is screwed back. In this way the pressure on the friction rollers can be adjusted, and the sensitiveness of the governor increased. The lever, L, which turns on two journals, t, moves up and down with the dead weight and actuates the steam controlling apparatus. The peculiar shape of the pendulum arms allows the bahs to be m a position where the pendulums are most sensitive, and still permits the deadweight to be raised considerably. Let now the distance between centres of pin p* and the balls be denoted by L\ the distance between centres ?? m l Fi* 1 * P \ 01 ' P3 and p2 ^ '• the an S le ^tween L and I by p, and the angle between H, and the axis of rotation by a, then the governor will be in equilibrium when ^Zxsin(a + /3) + W hx tana = — w 2 h 2 x tana and therefore A( Q I sin(a+/3) 1+ WL* X 2si ina / We will also have 1=TT F .^ 2 sina + Q L 1 As — is about 3, and /3=30 deg., then in the posi- tion of the pendulums shown in the drawing, we shall have - 1 x , 2 sm a „ = 3, and therefore I sin (a+/3) F '"8-WTQ (216) By comparing (216) with (214) for Porter's governor, it will be seen that the balls of the Paxman governor are three times as efficient as those of Porter's. The Pickering Governor.— The governor shown in Fig. 305 is made by Messrs. E. Garrett and Sons, of Leiston, and is of the Pickering type. It has two or more balls, B, which are mounted on flat steel springs, Big. These springs are fixed to discs, T\ and D 2 , which rotate with the balls. D 2 is prevented from moving up and down by the collar, Cr, which is screwed to the tubular spindle. T S. The rotary motion of the horizontal spindle, S 2 p, is transmitted to the balls by two bevel wheels, of which the one is fixed to D 2 The spindle, Sp, carries at the one end an equilibrium throttle-valve, TV, and at the other end it is fixed to D x , the lift of the throttle-valve being adjusted by nuts, n. Cv forms the cover of the valve- case^ and Sp works steam-tight up and down in stuffing-box, SB. The horizontal spindle, S^, carries an adjustable T m f ' ™ g ' '?? ° Qe end of which is fi xed to worm wheel, W while the other end is fastened to the forked end of the spindle. By turning the worm screw, VS. the tension of the spring will be increased or diminished, and thus adjust the pressure of the forked end of the spindle against collar, Cr*. As this pressure has to be overcome by the balls, the speed of the governor will in this way be adjusted. The Acme Governor. -Meesrs. Browett, Lindley, and Co. s Acme governor is illustrated in Figs. 306 and arJ'hin 77 ° f tW ° half - baI1S > B * and B,, Which 27 y PmS ' Pl aUd *> t0 a <*oss- P iece which cannot move up and down. The balls are held oTe Th 7 SPnngS ' Slg ' Which m *& the Aviating force These springs are connected to cross-piece Cr, by links, L, and L, When the speed of the governo lin^^^t t0 < r* C °™ th ° tension of ?he spring,, big, the throttle-valve, which is attached to DETAILS OF STEAM ENGINES. 235 10 Inches Fig. 305. Cr by spindle, Sp, will be pusbed down and tbus regu- Tbe speed of tbe engine can be adjusted by a double late tbe supply of steam. bell-crank lever, CI, wbicb turns on pin, p 8 . One arm 236 PRACTICAL ELECTRICAL ENGINEERING. of this lever is at right angles to screw, Sc, and engages the position of the nut. The spring will thus cause a in a sleeve on spindle, Sp. The one end of spring, Sg, downward pressure on Sp when the nut is screwed Fig, 306. Fig. 307. Fig. 308, is attached to nut, n and the tension of this spring will upwards, and an upward pressure when the nut is turn CI in the one direction or the other, according to screwed downwards. DETAILS OE StEAM ENGINES. 23f The Throttle-Valve. The most common way of regulating the quantity of steam to be admitted to the cylinder is by diminishing or increasing the inlet-opening by a valve — the throttle- valve. This valve is actuated by the governor, as shown in several of the preceding illustrations. Figs. 309 and 310 illustrate an arrangement which is often used, especially in small engines. S V is the stop-valve, which opens by turning the hand-wheel, Fig. 309. H.W lever, L, by a bolt through one of the holes, h. The valve openings will be larger or smaller, according to the load which the engine has to overcome. The Flywheel. The flywheel is a wheel of large diameter, having a rim of considerable mass, which moves at great velocity. The moving rim is the seat of a large quantity of kinetic energy, which can be augmented or diminished without causing an appreciable variation of velocity. If the effort which produces the rotary motion is vari- able while the resistance to be overcome is constant, or vice versd, then there will be a period during which the energy exerted by the effort is greater than that con- sumed by the resistance. The excess of energy exerted will be accumulated in. the flywheel as kinetic energy, whereby the velocity of the rim will be increased from v 1 to v 2 . This period will be followed by another one, during which the energy consumed by the resistance is greater than that exerted by the effort; the flywheel will during this period give off the energy it received during the first one, and its velocity will .thereby fall from v 2 to v x . Let us now by W denote the energy which causes the irregularity of speed, by M the mass of the flywheel, and by E its radius of gyration ; then we must have Fig. 310. H W ; the throttle-valve, T V, is fixed on spindle, Sp, which is turned in the one or the other direction by the governor, as shown in Fig. 302. The valve, T V, will be full open while the engine is stopped, and will be almost shut when the engine is running empty. In Fig. 308 is shown a double-beat throttle-valve. It consists of two valves, V! and V 2 , which are fixed on the same spindle, Sp. The governor is attached to 2 ' and therefore v -v,= 2W (v 2 +v 1 ) M As (« 2 - Uj) must be small, the mean velocity of the rim will be v 2 + v ~2~ and therefore V2-V! V W X, andM = W where X is a coefficient which must be the smaller, the steadier the engine is required to run. With engines driving dynamos for electric lighting, X should probably not be less than 0005-. If the wheel makes n revolutions per minute, we have ZA? = v , and therefore also M= (JUL)* x J^L If W be given in foot-pounds and E and v in feet, then we shall have M = 32-187 x W w 2 X Kirn/ 32187 W E 2 X pounds . (217) "We may take for E the mean radius of the rim ; M will then be the mass of the rim plus about one- third of the mass of the arms of the wheel. Strength of Flywheel— -The flywheel is made of cast iron, and consists of a rim carried by a number of arms the other ends of which are joined to a boss, by which the wheel is keyed to the shaft. '238 PRACTICAL ELECTRICAL ENGINEERING. (218) The rotating rim is subject to a centrifugal force, which tends to tear the rim along a diametrical plane through the axis of rotation, just in the same way as the steam pressure tends to burst a cylindrical boiler shell. The thickness, 8, of the rim can therefore be determined by the same formula which we used on page 108 for calculating the plate thickness of a boiler shell — viz. : s= Dx^ A .... 2 T where D, in this case, is the diameter of the wheel, p the centrifugal force in pounds per square foot of face- surface, and T the tensile strength of cast iron. Let 8 be so small that each particle of the rim can be con- sidered to move with the same velocity ; then the mass of the rim per square foot of face- surface will be — 32-187 Where y is the mass in pounds of a cubic foot of cast iron, we shall also have P = 2Mtt 2 ^ 28 yv* D 32187D pounds. Inserting the latter expression for p in (218), we have V 32187 x T v x f feet per second, which is independent of the dimensions of the wheel. The ultimate tensile strength of cast iron may be taken as 2,255,0001b. per square foot, and the maxi- mum working stress as 615,0001b. per square foot. Taking y as 4501b., we shall have v = 209ft. per second as the maximum velocity for the rim. In practice, the circumferential velocity of a flywheel does probably not exceed 100ft. per second. If the flywheel be used for driving with belt, then v may be taken on an average as 45ft. per second, and when it is used for driving with ropes, v may be taken as 80ft. per second. Determination of W. — In practice, the number of revolutions the engine is to make per minute, as well as the diameter of the flywheel, are given ; the mass, M, of the wheel can therefore be calculated when we have determined the energy, W, which causes the irregularity of speed. Fig. 311 represents the theoretical indicator diagram of an engine taken at an early cut-off; OV is the absolute vacuum-line, and O C is the clearance-line. For simplicity's sake, we will assume that the length of the connecting-rod is great compared with that of the crank arm, in which case the diagrams taken from both ends of the cylinder will be identical. The effective steam pressures per square inch of piston area are represented by the ordinates to the diagram, Fig. 312, a b cdefa, measured from the base-line, af. The semicircle, a kf, represents the path of the crank-pin during one stroke. When the crank has turned through an angle, , and the piston has moved through a distance, a g, then the crank effort per square inch of piston area will be represented by h g x sin . It will be seen that the crank effort will be positive during that part of the stroke which is represented by a d, and it will be negative for the remainder of the stroke on account of the compression on the other side of the piston. Fig. 311. In Fig. 313 the length of the base-line, a kf, is equal to the length of the semicircle, a kf, in Fig. 312, and the ordinates to the curve, a c 1 h l d 1 f, are taken propor- tional to the crank effort as determined in Fig. 312 ; thus k h 1 and a k are equal to h g x sin and a A; in Fig. 312. The work done during one stroke by the crank effort per square inch of piston area is, therefore Fig. 312. represented by area a o 1 d 1 a, minus area d 1 e 1 fd 1 . The ordinate, a a 1 , to the straight line, a 1 / 1 , represents the constant resistance to be overcome by the crank effort. The area of rectangle, a&Pfa, will therefore repre- sent the work consumed by this resistance per square inch of piston area, which must be equal to the work done by the crank effort per square inch of Fig. 313. piston area. It is now evident that area m c 1 n m, multiplied by the area of the piston in square inches, must represent the energy, W, which causes the irregularity of speed, and which must be subdued by the flywheel. In the case just described, we have assumed the piston speed to be so low that the inertia-pressure DETAILS OF STEAM ENGINES. 239 due to the moving masses can be neglected. With high speeds of revolution, however, the inertia-pressure will entirely alter the flywheel diagram. Let, for in- stance, the indicator diagram of a high-speed engine be that in Fig. 311, the stroke of the engine be 1ft., the reciprocating masses reduced on the piston be 21b. per square inch of piston area, and let the engine make 300 revolutions per minute, then, according to (179), page 213, the inertia-pressure at the beginning of the stroke will be minus 30 - 251b. per square inch of piston area. At the end of the stroke, the inertia-pressure will increase the effective pressure by 30"251b., and at the middle of the stroke, the inertia-pressure will be zero. In Fig. 312 is drawn a straight line, e q, in such a manner that the ordinate, a q, equal to ef, represents 30 • 251b. c' L wm^' G^ssS^i^* tt - -% I Fig. 314. The effective pressure on the piston of the high- speed engine must therefore be estimated from the line e q, instead of from af. When the piston has traversed distance ag, the effective pressure will thus be g 1 h, and the crank effort per square inch of pistoD will be g 1 h x sin . In this manner, flywheel diagram, Fig. 314, has been produced. It will be seen that the energy to be subdued by the flywheel per square inch of piston area has been considerably reduced by the inertia pressure. When the engine has two cylinders with cranks at 180 deg., then the energy, W, will be twice that due to one cylinder. If a two-cylinder engine has cranks at > w^ A 4^ -^V i Fig. 315. right angles, then the two crank efforts will assist each other, and the irregularity will be diminished. Fig. 315 represents the flywheel diagram for half a revolution of a two-cylinder engine with cranks at right angles and with indicator diagram, as in Fig. 311. As the resistance to be overcome is twice that of a single- cylinder engine, it follows that a a 1 in Fig. 315 is twice a a 1 in Figs. 313 and 314. It will be seen that the energy to be subdued by the flywheel is much smaller than in the single-cylinder engine, although the flywheel diagram of each cylinder would be that in Fig. 313. In single-cylinder engines, as well as in two-cylinder engines with cranks at 180 deg., the maximum energy to be subdued by the flywheel will be produced when the ratio of expansion is about 2 ; whereas the greatest irregularity in two-cylinder engines with cranks at right angles will occur at an early cut-off. It is worth noticing that in designing the flywheel and the governor for an engine, the governor should be less sensitive than the flywheel, or, in other words, t] in (211), page 231, should be greater than X in (217). The Slide- Valve. The piece of mechanism generally used for the purpose of regulating the distribution of steam in the cylinder is the slide-valve. Moving to and fro, the slide-valve shuts and opens the steam-ports, thereby allowing the steam to enter the cylinder alternately on the one and the other side of the piston, and again letting the steam already used escape into the exhaust chamber. As the reciprocating motions of the steam-piston and the slide-valve are produced by the same form of mechanism — viz., " crank and connecting-rod " — it will be necessary to investigate the laws of this kind of motion, in order to understand properly the distribution of steam by the slide-valve. In Fig. 316 is drawn a circle, with O as centre, and with the crank arm, r, as radius. C 2 B 2 and C 4 B 4 are two positions of the connecting-rod corresponding to the two positions OC 2 and OC 4 of the crank arm, and B 2 and B 4 of the cross-head pin. The other two posi- tions, B x and B 3 , of the cross-head pin correspond to the two dead-point positions of the crank arm. When now the crank has turned through an angle , so that the crank-pin is at C 2 , then the cross-head pin will have traversed distance S 1( which, by making B 2 N=L, will be equal to G ± N ; we have now C!N=r(l-cos0)-L+ VL 2 -r 2 sin 2 ^ = S 1 . (219) Formula (219) will thus express the motion of the cross-head pin, and therefore also that of the piston during the stroke from B x to B 3 . In the return stroke, the cross-head pin will traverse distance S 2 , while the crank turns through an angle . By making B 4 N 1 equal to L, we have N 1 C 3 = S 2 = r(l-cos0) + L- VL 2 =r 2 sin 2 <^ We can therefore express the motion of the cross- head pin by S = r(l-cos 0) + L ± Vl 2 - r 2 sin 2 , where the upper sign must be used for the stroke from B x to B 3 , and the lower sign for the return stroke. As we have approximately t l^- n — o ■ 9 r * sin 2 4> L- VL 2 -»- 2 sin 2 = a-r > we shall also have approximately, S - r a - oos *) T t!™!*. . (220) In applying formula (220) to the motion of the slide- valve, we must substitute the eccentricity, f, of the eccentric for r, and angle \},, Fig. 319, for 0. At the 240 PRACTICAL ELECTRICAL ENCllVEER/JVC. same time, as f is very small compared with the length of the eccentric rod, the second term in (220) may be neglected, and the formula for the slide-valve will be S = f (1 - cos V0 • • • (221) We thus see that the motion of the slide-valve will be the same in both directions. in shape and size. The longer, however, the connecting- rod is, compared with the crank arm, the smaller will the last term in (220) be, and the more will the two motions of the piston be alike. Zeuner's Slide-Valve Diagram. — The slide-valve, S V, in Figs. 317 and 318 is an ordinary D-valve, which is placed at its central position in Fig. 317 ; b and e Fig. 316. It may be remarked that the stroke of the slide- valve is termed the " travel " of the slide-valve, and is equal to the " throw " of the eccentric, or twice the eccentricity. Fre. 317. JCL b £ ,- - - -J> - • - « ,, ^% Fig. 318. The motion of the steam-piston, however, will follow formula (220), and will therefore be different in the two strokes. It is for these reasons that the indicator diagrams taken from the two ends of the cylinder differ are the lengths of the steam-ports and exhaust-ports respectively. a is called the outside lap, and causes the steam-ports to be opened later and shut earlier. c is the inside lap, which increases the period of com- pression and delays the release. Fig. 318 shows the valve moved through a distance, x, from its central position. The line, X, in Fig. 319 represents the direction of the piston-rod, as well as that of the slide-valve rod. is the centre of the crankshaft, and Y is perpen- dicular on OX. f is the eccentricity of the valve eccentric, and with that as radius, a circle, B 1 D 2 , is drawn. When the crank is in the dead-point position, C lf then the eccentric centre will be at T) v and the centre line, D x , of the eccentric will form an angle S, the angle of advance, with Y. The eccentric centre will be at D 2 , and the centre line of the slide-valve will be in position Ej, as in Fig. 318, when the crank has turned through an angle 0. The slide-valve will be at its central position, E, when angle xjr is 90 deg. The problem now is to find by a simple method the relation between the distance, x, which the valve has moved from its central position, and the angle $ through which the crank has turned. This problem can be solved graphically by means of a diagram due to Dr. Zeuner, and which is shown in Fig. 320. Draw first the two lines O C 1 and OY at right angles to each other, the former representing the DETAILS OF STEAM ENGINES. 241 direction of the piston-rod ; then draw line Z, forming describe circle V, V 2 ; then V, R will be equal to x a an angle S, the angle of advance, with Y. With f as which is the opening of the p^r to teaT Witt the diameter, and with centres m line Z, draw two circles inside lap, o, as radius and (As centre J describe cirde Fig. 319. through O-these circles are called the slide-valve W r W 10 ; as x -c is the opening of the port to exhaust, circles ; also draw C 2 to represent the position of the inside lap circle will serve to find the positions of tiie crank when it has turned through an angle ; release and compression. Fig. 320. then it can be proved that OP 2 is equal to the dis- With as centre, and a + 5 as radius, draw the tance x, which the slide-valve has moved from its circular arc through P 3 , and likewise with b + c a, central position. radiuSj draw arc through P 8 With as centre and the outside lap, a, as radius, We will now proceed to discuss the diagram When 242 PRACTICAL ELECTRICAL ENGINEERING. the crank is in position C — i.e., just before it reaches the dead centre — the port will begin to be opened to steam, showing that the steam will begin to enter the cylinder before the piston has completed its stroke. In position C 8 . In position C 4 . In position C 5 . The port is full open to steam. The port is still full open, but the valve begins to close it. The cut-off takes place. ft! AJ - «sal ,-J At the dead-point position, Cj, of the crank, the opening to steam is V x P! ; the latter is called the "lead." The various positions of the crank, which are of interest, are marked C 3 , C 4 , etc. ; In position C a . In position C 7 . In position C s . In position C 9 . The valve is in its central position. The release takes place. The port is full open to exhaust. The port is still full open to exhaust, but the valve begins to close it, DETAILS OF STEAM ENGINES 243 In position C 10 . The compression begins. In position C n . The valve is again in its central position. In position C . Admission begins. We have now followed the crank round one revolu- tion while we have discussed what takes place on the one side of the piston. The position of the piston corresponding to the various positions of the crank must be determined by means of formula (220). Meyer's Variable Expansion Gear. — By the simple valve motion just described, the steam will always be cut off at the same point, whatever may be the load which the engine has to overcome. The speed of the engine can therefore only be controlled by throttling the steam before it enters the cylinder, and this is done, as already mentioned, by the governor shutting the throttle-valve more or less, according to the load. Moreover, the slide-valve diagram shows that the ratio of expansion is small. It is true that we could make the valve cut off earlier, by increasing the outside lap and the angle of advance, and also by diminishing the throw of the eccentric, but these can only be varied within narrow limits without causing practical diffi- culties in producing sufficiently large openings to the steam. The principle of the Meyer's expansion gear now to be described is the application of a second valve, which slides on the back of the first valve. By the relative motion of the two valves, the second one will cut off steam from the first one, before the latter has reached the position at which it cuts off steam from the cylinder. Fig. 321 is a drawing of a steam-cylinder to which the Meyer's expansion gear is applied. SV is the main slide-valve which, if it were alone, would distribute the steam to the cylinder in the same way as the D-valve in Pig. 318. The cut-off valve consists of two blocks, ~B X and B 2 , which slide steamtight on the first valve, and are moved by a separate eccentric. The parts of the valve-rod, C V B, which pass through the two blocks, are screwed, but in such a manner that the thread through B x is left-handed and that through B 2 is right-handed ; if we therefore turn the hand wheel, H W, which is fixed on the tail-rod, C T, one way or the other, the blocks will either be separated or be moved closer together. The action of the cut-off valve is now simply this, that the further the blocks are removed from one another, the earlier will they cover the ports, P 2 , of the slide-valve, and the greater will the ratio of expansion be. By this arrangement, the ratio of expansion can be varied from about 10, down to that due to the slide-valve, S V, alone. It will be seen that C V B can turn freely in the cross-head C x Hj, whereas the slide-valve rod, S V B, is fixed in the cross-head C 2 H 2 . By turning H W, a small pointer is made to slide along a scale fixed on the bracket, thus showing the relative position of the blocks, Bj and B 2 , and therefore also the cut-off. Jn order to produce a relative motion of the two valves, the angles of advance, of the two eccentrics must be different. The angle of advance for the slide- valve may thus be 15 deg., and that for the cut-off valve 85 deg. The motions of the two valves will therefore be in the same direction in some part of the stroke, and in another part of the stroke, the relative motions of the valves will be in opposite directions. As the cut-off, as shown in the drawing, must be varied by hand, it follows that the engine must be con- trolled by a throttle-valve unless the attendant is always at the hand wheel. It is, however, possible to make the governor turn the cut-off valve-rod, and thus vary the ratio of expansion automatically, but the motion is very slow. Paxman's Automatic Expansion Gear. — Fig. 322 is a horizontal section through the cylinder and valve-chest of an engine provided with an automatic expansion gear designed by Mr. Paxman. The distribution of the steam is done by a three-ported main slide-valve, S V, of a similar construction to that shown in Fig. 321, and by a separate double-ported cut-off valve, C V. Between the two valves is a stationary anchor-plate, A P, which is double-ported on the side next the main valve, and is four-ported on the side next the cut-off valve. Both valves are worked by valve-rods with two nuts at each end. The main valve cuts off at 75 per cent, of the stroke, and is worked by a single eccentric, E c v with a 2fin. throw, and an angle of advance of about 27 deg. The valve has a t 9 ^ 11 - outside lap, but no inside one. The stroke, or travel, of the cut-off valve is made to vary by means of a link motion, Pig. 323, which is worked by two eccentrics, Ec 2 and E c 3 , and which is controlled by the governor, as shown. The cut-off valve has no lap, and controls the steam to be let into the cylinder by opening and shutting the four ports on the anchor- plate. The throws of the two eccentrics, E c 2 and E<, 3 , are ljin. and T 9 F in. respectively, and their angles of advance are about 60 deg. and minus 90 deg. ; they are therefore also termed the positive and the negative eccentrics. As the eccentric-rods are very long, the slot in the link, L K, will be almost straight, and as the throws of the eccentrics are very short, the obliquity of the link will be small, and consequently the force required for moving the link will also be comparatively small. The travel of the cut-off valve will thus be diminished when the balls of the governor fly out, and the valve will thereby increase the ratio of expansion. The cut-off valve-rod is forked at the end where it carries a slide-block, B, which fits into the slot of the link. The length of each of the four ports of the anchor- plate, next the cut-off valve, is ^-in., whereas the length of each of the ports on the main valve side is lin. These ports have a T Vin. lap, and as the main valve has a T 9 ¥ in. lap, it follows that the port of the main valve will open to the port of the anchor-plate, before it opens to the cylinder-port. By this expansion gear the cut-off may be varied from to 75 per cent. 244 PRACTICAL ELECTRICAL ENGINEERING. U uj LI DETAILS OF STEAM ENGINES. 245 Lubricators. The object of lubrication is to diminish the coeffi- cient of friction between the wearing surfaces of the engine. If the lubrication fails, the friction will increase and the efficiency of mechanism will diminish ; besides which, the cooling surfaces will not be ample enough for the increased heat to be dissipated, the Fig. 325. temperature will rise, and the wearing surfaces will seize. The lubricator most commonly used for main bearings, connecting-rod ends, etc., consists of a box of gunmetal or iron, with a lid on the top to keep dust out. In the middle of the box are one or two tubes, which are continued down to the wearing surface to be lubricated. In each tube is a pin, at one end of which a wick is attached ; the other end of the wick is immersed in the oil with which the lubricator is filled. The lubrication will thus continue by the capillary action of the wick, as long as there is any oil in the box. The rate of lubrication will vary with the height at which the oil stands in the box, and will thus diminish as the oil runs out. Such a lubricator will therefore require a great deal of attention, or else it will be either wasteful or not sufficiently efficient ; and Fig. 326. Fig. 327, Fig. 328. when the engine is stopped, the pin must be taken out of the tube, or the lubrication will continue. It is for these reasons that great attention has been paid to the designing of lubricators with adjustable feed, whereby the rate of lubrication can be made constant and sufficient for the rubbing surfaces which are to be lubricated. A lubricator of this class is the " Crosby Visible Drop -Feed Lubricator," which is illustrated in Pig. 324. At the bottom of the glass cup, and inside the tube, is a small cone valve, which is held down on its seat by a spiral spring when the lever, C, is in a horizontal 246 PRACTICAL ELECTRICAL ENGINEERING. position. By turning the lever into the vertical position, as shown in the engraving, the cone valve is lifted and oil can pass out of the cup. The lift of the valve, and thereby also the rate of lubrication, can be adjusted by screwing nut A up or down. B is a lock- nut which prevents A from turning when adjusted. Steam Cylinder Lubricators. — A very simple, but rather wasteful, apparatus for lubricating the cylinder and slide-valve of a steam engine is the grease-cup, illustrated in Pig. 325. It is screwed into the top of the cylinder. The oil which is contained in the chamber, V, will, when the cock C 2 is opened, or rniR Fig. 329. Fig. 330. The feed can be stopped and started by turning lever, G, without interfering with the adjustment. As the cup is made of glass, and the feed is visible, the driver can see at a glance whether the apparatus is in proper working order. partly opened, bo displaced by steam from the cylinder, and thus fall into the latter. The lubri- cator is refilled by shutting C„, and gradually opening cock C v When steam has ceased to issue from the opening, oil is poured into the cup, Cp, until V is DETAILS OF STEAM ENGINE'S 24? Fig. 335. Fig. 331. Fig. 332. 248 PRACTICAL ELECTRICAL ENGINEERING. filled. C is then shut. The cylinder receives in this way a charge of oil now and then, and the rate of lubrication is most irregular. In Dewrance's " Window Lubricator," which is illus- trated in Figs. 326, 327, and 328, the rate of lubrication can be regulated by the cone valve on the end of the spindle, S. This lubricator is also screwed into the top of the cylinder, and when the cone valve is opened, the steam from the cylinder will pass through hole h 4 and tube, T, into the hpllow space inside spindle, Sp. Some of the steam will condense and fall as water through the hole h into the container, V, which is filled with oil. The water will buoy up the oil, which will pass through hole h, and if now the steam pressure in the cylinder falls, then some of the contents inside spindle, Sp, will be drawn through tube, T, into the cylinder. This lubricator is thus designed to work where there is a variation of pressure such as is found in a steam-cylinder. It has a window of thick annealed glass, G, which is made tight with asbestos packing, and which enables the driver to see the rate of feed and to regulate it by means of the cone valve. In order to fill the lubricator, the cone valve must be screwed up tight, and spindle, Sp, unscrewed four turns ; the oil is then poured into cup, C, and runs through hole h into the lubricator. When the oil is gone, the water is discharged into the cylinder through hole h 3 by turning spindle, Sp, half a turn arid opening the cone valve. When used where the steam is very hot and dry, the lubricator may be worked by unscrewing the spindle, Sp, one quarter of a turn, and regulating the feed by the cone valve; the oil will then pass through hole h 3 . Figs. 327 and 328 are horizontal sections through hole h 2 and spindle, S, respectively. The most rational, and therefore also the most economical, way of lubricating a slide-valve and a steam-cylinder is by the use of a sight-feed lubricator, in which the quantity of oil supplied to the cylinder is visible to the driver and under his control. In Figs. 329 and 330 is shown a sight-feed lubricator, designed and made by Messrs. Chas. Winn and Co., of Birmingham. The lubricator is bolted to a bracket on the engine steam-pipe, with which latter two connec- tions are made — one at A nearest the boiler, and the other at B, both on the boiler side of the stop-valve. Some steam from the steam-pipe will find its way through the connection at A into the condenser, C, where it will be turned into water. By opening the cone valve at D, water will pass from the condenser into the container, F, which is filled with oil. The water will now buoy up the oil, some of which will pass through pipe P, and when the regulating valve at J is opened, the oil will find its way through nozzle, N, and rise as drops through the water with which the sight- glass, K, is filled. The oil will accumulate underneath plug, L, and when the valve at M is opened, will find its way through the connecting pipe at B into the main steam-pipe, where it will be thoroughly mixed with the steam which is intended for the engine. As the steam pressure is the same on both openings, A and B, it follows that the pressure by which the oil is forced out is due to the head of water in the condenser above the oil-pipe at B. Fig. 330 is a section through the container in a plane at right angles to Fig. 329. H is a gauge-glass to indi- cate the contents of oil and water in F, and I is a three-way drain-cock through which the container can be emptied. To fill the lubricator, all valves must be closed, the lever of the drain-cock, I, must point upwards as shown in the drawing, the two plugs B and L must be taken out, and condenser and sight-glass filled with clear water. Then take out plug P and fill container with oil ; if there is not sufficient oil at hand, fill up quite full with water. The plugs are then replaced and the lubricator is ready for working. The lubricator is started by opening each of the valves D and M half a turn, and the feed is regulated by valve J. To refill the container, close first valve J, then valve D ; then run water out of container by placing the lever of the drain-cock, I, pointing downwards, then close drain-cock and fill container with oil. Figs. 331-335 are drawings of the latest model of Dewrance's sight-feed lubricator. This lubricator has only one connection with the main steam-pipe. In Fig. 331, the pipe, P 1; connects the lubricator with a horizontal steam-pipe, whereas Fig. 332 is designed for connecting it to a vertical steam-pipe. For the purpose of making the action easily understood, the passage of the oil through the lubricator is shown by dotted arrows, whereas the flow of water is shown by Ml arrows. The steam passes through tube T lf opens check valve, CV 1( and enters the coil, CI, where it is con- densed ; it then passes through the air-cock, A C, which is open when its lever points upwards; the water passes then through tube T 2 , and shut-off cock, S C, which is open when its lever is horizontal, as shown in Fig. 332, passes then down tube T 4 to the bottom of the container, V, and buoys up the oil, which will fall through tube T 3 . When the regulating valve, B V, is open, the oil will rise as drops through the water, with which the sight-glass, G, is filled. The oil will now pass between the glass and plug, Pg, will open check- valve C V 2 , Fig. 333, pass out of the lubricator through opening, b, Figs. 333 and 331, and will at last drop into the steam-pipe, whence it will be carried by the steam into the steam-chest and the cylinder. The process of refilling the container is as follows : First shut regulating valve and shut-off cock, then turn water out through drain-cock, DC, then shut the latter and open filling-cock, F C, and fill the container with oil. It will be noticed in Fig. 332 that the filling-cock cannot be opened before the shut-off cock is shut. The object of the air-cock, A C, is to relieve the appa- ratus from air, which will be blown through passage 0, Fig. 335, by turning the lever. Fig. 333 is a horizontal section through the shut-off DETAILS OF STEAM ENGINES 249 cock, Fig. 334 is a vertical section through same, and engines a special motor, the barring engine, is required Fig. 335 is a vertical section through the air-cock. for this purpose. In Figs. 336 and 337 is shown plan The Barring' Engine. and elevation of a barring engine, designed by Messrs. In order to start an engine with single cylinder, Musgrave and Sons, of Bolton. It will be seen to t^t Fig. 336. Fig. 337. or a double-cylinder engine with cranks at 180 deg., have two vertical cylinders with cranks on a horizontal or a compound engine, it is necessary to turn the shaft ; the quick motion of the latter is transformed crankshaft, so as to give the cranks a proper position, into a slow one by means of a worm gear, as shown. AVith small engines this is done by turning the The flywheel of the main engine which is to be flywheel by hand, or by using a bar; but with large turned is provided with teeth into which the teeth '250 PRACTICAL ELECTRICAL ENGINEERING. Fig, 33S. Sm F - 559 af the cam-wheel of the barring sngine fit. Fig. 83$ ?reas Fig "'" shows the tw ; ; out illustrates the barring engine in gear with tl e DESCRIPTION OF STEAM ENGINES. 251 DESCRIPTION OF STEAM ENGINES. High - pressure Having given an account in the preceding pages Low- pressure of the working parts of a steam engine, it now only cylinder remains to describe a few types of engines designed Cylinder drain- for driving dynamo machines. cocks HPC LPC d r Main bearing ... MB High-pressure crank HPCr Low-pressure crank L P Cr Crankshaft ... CKS HPO-> Fig. 340. FF 12 Q lllllllllhll 2 I \FEET. Fio. 341. In order to assist the reader in understanding the Eeceiver drawings now to be described, the following lettering Eeceiver drain- will be adopted throughout. ^ < t? c ] iS , Relief- valve Steam-pipe SP Girder trunk ... G T Jacket . Exhaust-pipe .,, B P Girder head .,. G H Piston-rod E Edr EV J PE Balance disc ... B D Flywheel F W Flywheel race ... F E Foundation frame F F Base-plate B P Driving-rod ... DE 252 PRACTICAL ELECTRICAL ENGINEERING. High- pressure piston HPP Low-pressure piston L P P Cross-head ... CH Connecting-rod . C E Guide blades ... G B Lubricator L Governor Gr Governor driving wheel GW Dash-pot DP Automatic expan- sion gear AEG formed by an inner cylinder or bush, which is cast separately, accurately turned and bored, and forced into the outer cylinder as described on pages 209 and 210. The cylinders are lagged with hair felt, wood, and covered with sheet iron, and are provided with necessary drain-cocks and sight-feed lubricator. Fig. 342. Horizontal Compound Steam Engines. The pistons and piston-rods are shown in Figs. 22s Messrs. Davey,Paxman, and Co. — The engine shown and 230, on page 212, and described on page 211. in Pigs. 340 to 343 is a 40 nominal horse-power hori- The piston-rod glands are of cast iron, with gunmeta' zontal compound engine of the receiver type, making bush. Pig. 343. 90 revolutions per minute. The cylinders are placed side by side, and mounted on a strong cast-iron girder or foundation frame. They are made of special hard, close-grained cast iron, accurately bored and faced. The diameter of the high- pressure cylinder is 12|in., and that of the low-pressure cylinder is 20in. The stroke of the two pistons is 24in. The cylinders are jacketed, the jacket being The guide-bars, cross-heads, and slide-blocks are shown in Figs. 234-238, and described on page 215. The connecting-rods and straps are of wrought iron, and are shown in Figs. 253-256, and described on page 217. The crankshaft (see Figs. 269 and 270) is made of steel, and extends at both ends beyond the engine bed, so that the flywheel or a pulley can be put on either DESCRIPTION OF STEAM ENGINES. 253 end. The cranks are set at right angles. The crank- shaft runs in three strong cast-iron phimmer blocks, fitted with adjustable gunmetal bearings. The cranks are balanced by means of a balance-disc. The flywheel is 8ft. 6in. diameter and 17in. wide, and is turned on the face to receive a driving belt. The governor is of the Paxman adjustable high-speed type, shown in Figs. 303 and 304, and driven by a gearing consisting of tooth- wheels and a driving-rod, as shown in the drawings. The high-pressure cylinder is fitted with Paxman's The engine may be started in almost any position of the cranks, by means of a small valve — the by-pass valve — which opens communication between the steam- pipe and the low-pressure cylinder. Undertype Compound Steam Engine and Boiler. — The engine shown in Figs. 344, 345, and 346 is precisely of the same size and construction as the one just described. The boiler, L B, which is of the locomotive type, is placed over the engine, the smoke-box end being sup- ported by a rest, Et, on the cylinders, and the firebox end resting, as usual, on the ashpit-box, A P. UT CRS Fig. 346. automatic expansion gear, consisting of two slide- valves — one main and one cut-off valve — precisely as described on page 243, and shown in Figs. 322 and 323. The eccentric working the main valve is marked S VE, and the two eccentrics for the link motion are lettered AEG. The valve-chest of the low-pressure cylinder is placed between the two cylinders, and the steam is admitted to the cylinder by a single slide-valve, cutting off at about 53 per cent., and worked by an eccentric, IjPS. The valve-chest is closed by cover, CC. The boiler is made entirely of mild ductile steel plates. All edges of plates are planed. The front plate, firebox, and other plates are flanged from the solid with special machinery. The shell is double riveted in the longitudinal seams, and the boiler is well stayed throughout. The shell is in. thick, the internal firebox ^in. thick, and the tube-plates ^in. thick. There are 100 tubes, F T, of 2Jin. external diameter, made of lap-welded iron. The boiler is usually fitted with 12ft. of chimney, Cy, on an uptake, UT, and with one double-lever 254 PRACTICAL ELECTRICAL ENGINEERING. 3 o PR DESCRIPTION OF STEAM ENGINES. 255 256 PRACTICAL ELECTRICAL ENGINEERING. safety-valve, L S V, and also with the usual and neces- inch, and made for a working pressure of 1201b. per sary fittings. square inch. Fig. 347. 1V I'ii i IV OP V°l X EP SV U=&=HI FF FF EP FF Fig. 348. m @ HI'C rw HI'C SP TZJ 4§ %t c I A ^* B 4 s ci — WIILMM 3 c A B Figs. 1, 2, and 3. are the fixed contact-pieces in the circuit, EPF the moving piece pivoted at P carrying conducting pieces at E and E separated by non-conducting material. When E P F is in the position shown by the dotted line the circuit is closed. When it is in the positive, shown by the thick lines, there are two gaps in the circuit, one at each pole of the machine. In turning the switch, and especially if it is worked by inexperienced hands, it is quite possible to hesitate, or to turn the switch slowly. We shall see shoitly that it is necessary to avoid such slow action. In the first place, however, a good switch, when used as a bridge to make contact, so completes the circuit that there is no increase of resistance other than there would be if the gap was completed by an unbroken continuity of the main conductor. Then it is of the A B — EH5> i — > C D A I P.: C D Figs. 4 asb 6. The switchboard, or rather the switch in its simplest form, merely consists of an apparatus to complete or to break the circuit. In Figs. 1 and 2 let D C represent a conductive circuit, with a break at A B. Suppose A B to be terminals which can be bridged or connected by the conductor, S. One end of S may be fixed to one terminal as a pivot, or fixed as shown. When the con- ductor, S, is in the position shown in Figs. 1 and 2, there can be no current, but when it is brought into the position shown in Fig. 3 the circuit is completed, and current is possible. Switches that simply make and break contact at one point of the conductor, or rather at one point leading from one pole of the machine, are called single-pole switches ; those that break and make contact at two points in the conductor, or rather at two points leading from the two poles, are called double-pole switches. Figs. 1, 2, and 3 represent single-pole switches, Figs. 4 and 5 double-pole switches. The arrangement of these switches is shown in the figures, where A B, C D greatest importance that when the circuit is broken the switch should act quickly, or an arc will be formed, which soon does a considerable amount of damage. Just examine the conditions existing when breaking contact. Suppose the pressure used is considerable, such as would send a current through a very high resistance. At one moment in the action of breaking the circuit the bridge-piece of the switch must neces- sarily be just leaving the contact-piece, and the air space, or gap between them, is infinitesimally small. The pressure is sufficient to send a current through this small increase of resistance, and it does, but in so doing tears off minute particles of the conductor, raises these particles to incandescence, and bridges over the gap with a bridge of these incandescent particles. This bridge is termed an arc, undoubtedly a corruption of arch. The particles are mostly torn from one side of the conductor, which, if the action occurs often, is soon burnt up. We require the most absolute contact between two conductors to avoid arcing. As the 266 PRACTICAL ELECTRICAL ENGINEERING. distance between the conductors increases, the resistance increases and the current decreases, till at length the resistance becomes so great that the current ceases altogether. If then a break is made slowly so that the arc continues over an appreciable length of time, and the space is filled with incandescent particles, the con- ductor is soon burnt away and must be renewed. Again, the resistance decreases more slowly when the break is handle merely releases without interference. the spring, the latter acts Fig. 6. Fig. 9. slow than when it is quick, because the bridge of In other cases the switch, when on, is held in particles can be more complete, and the length of the position by a strong spring, and the hand in turning gap must be longer than would be necessary in their absence. It would be a mistake under these circumstances to depend upon the hand alone for turning off the switch, hence it is usually supplemented by a strong spring, or, better still, the action of the spring alone is utilised. The switch piece may either be rigidly connected to its handle, when both hand and spring may aid in break- ing contact, or the manipulating handle may not be rigidly connected, but be quite independent, and turn loosely upon the pivot. Then when moved, the handle moves a stud or projection of some kind releases the spring, which alone acts in moving the contact- Fig. 10. off the switch has to exert a considerable force, which, as in the case of the switches at the Post Office, -l~ Fig. 8. piece. In the case where hand and sprint together the hand may really, and often in practice contact rapidly, does, retard the action of the spring, but where the The metal of work renders it almost impossible to do other than break ntact rapidly. The metal of which the switch is made should be a SWITCHES AND SWITCHBOARDS. 267 good conductor — hard copper or gunmetal for pre- ference — or in some cases, for small switches, of brass. The pieces carrying the current must be of sufficient section to carry the largest possible total current without heating. The danger of heating in a switch is, these reasons it is advisable to have the rubbing contacts large and the springs which press them together strong, and in large switches adjustable to take up the wear. For the second reason it is advisable never to allow the mechanical pivot of the moving contact-piece to act also as an electrical contact, but to make the two functions independent, and so arrange the contact-piece that it shall be a pure electrical bridge- over from terminal to terminal. This is happily done in the Post Office switches referred to above and illustrated below. With the very best arrangement of contacts Fig. 12. however, more to be feared from accidental increase of resistance arising between the surfaces which make the contact. This may occur from separation of the contacts due to either wear and tear, or to loosening of the screws of the switch, or it may be due to dust, dirt, or oil getting between the surfaces. For the first of Fig. K. there is still some danger of the parts heating, and it is therefore advisable to mount the whole upon an in- combustible base, as of slate or porcelain. In addition, it is necessary to see that screws which fasten contact- pieces do not pass through the base, but are counter- sunk and firmly bedded, where not open to inspection, in plaster or some similar incombustible material. The aim of all designs of switches, then, is to have : 1. Sufficient thickness of conductor in the contact- pieces to prevent the slightest heating. 268 practical electrical engineering. 2. A good broad rubbing contact for making the circuit : if possible double and adjustable for large switches, the contact-pieces being, of course, so insulated that no current leaks through moving parts. 3. A very quick and sufficiently long break . when breaking the circuit — a loose handle moving independently of the contact-piece being prefer- able in order to ensure sudden spring off. 4. No circuit through the pivot, but a pure bridge- over. 5. Incombustible base. 6. Absence of metal screws, etc., at the back. 7. Simplicity in its parts, and ease in fixing. Besides which, for high-tension switches there should be : 8. Absence of all possibility of accidental contact with the conductors by any person standing near, or manipulating the switch. Various devices are used to ensure good contact. There are two pieces of conductor required to obtain this contact. Let us call one the fixed piece, the other the moving piece. In the first place, both fixed and moving pieces are generally slightly bevelled, so that there shall be no jar or trouble of getting them one on the other. The fixed piece is frequently in the shape of C the moving piece coming between the two arms, and so, from the springiness of the arms, making good rubbing contact. The spring of the arms also compensates for the wear and tear of contact rubbing. Other makers use a spring to force the moving piece upon the contact-piece, or the fixed piece is a spring itself. Instead of a single moving piece to make con- tact, a moving piece made of wires or thin strips of conductor is used. In other cases the moving piece is split so as to form a spring. Contact can be made and broken without the aid of a switch. In many cases a conical plug conductor is used, Fig. 6. In this case we have two fixed pieces so bored that the plug fits accurately. Contact is made by pushing the plug home, at the same time giving it a slight turn to ensure good contact. Keferring again to .Figs. 1 to 5, it will be as well to show how the single and double switches are arranged in the circuit in practice. It is customary to call the wire going from the + terminal of the dynamo, the + lead ; and the wire going to the - terminal, the - lead. Fig. 7 shows the use of tbe single switch. The - wire is broken and the ends fixed to the binding screws, A and B, of the switch. So long as A and B are not conductively connected, the circuit is broken and the lamp, L, is not lighted. Connecting A and B by means of the switch, the lamp is put into the circuit and receives current. The double-pole switch, Fig. 8 has both + and - wires, broken and connected to the terminals AB, CD, as shown. The switch is shown making contact, so that the lamp, L, is in circuit The wire connections are usually made through perforations in the base of the switch, so that there is no possibility of accidental contact with the moving parts. Switches are mounted on a variety of materials, the larger ones sometimes on wood faced with asbestos, or more usually upon slate, the smaller ones on porcelain. The smaller ones for internal work must, of course, be useful, but the principal aim of design is to make them both ornamental and useful. These will be dealt with when considering the fittings for interior work. Mean- while the practice with larger switches will best be seen by illustrations. Then, in addition to switches for the purposes hitherto mentioned, switches are required for a number of purposes — for regulating the charging and discharging secondary batteries, automatic switches, multiple switches, etc., all of which entail some differ- ence in design, but none in principle. Fig. 16. Fig. 9 shows a wedge contact switch, with loose handle. The spring of the contact-pieces, which clutch the moving piece as in the figure, is strong enough to cause a considerable power to be applied to the handle when a break is necessary. This results in contact being very sharp and abrupt. Fig. 10 shows a double contact switch with brush contact-pieces, and Fig. 11 shows a multiple contact- piece similarly constructed. Figs. 12 and 13 show double-pole switches. The latter figure shows the switch in a case. In circuits where high pressure is used the switches should always be protected. Fig. 14 shows a ring contact switch ; but instead of illustrating some scores of switches, for their name is legion, the engineer will prefer details of construction of one or two selected specimens. Such details are shown in the 270 PRACTICAL ELECTRICAL ENGINEERING. 7^ m m m o o o o o o o o °o° °o° o o n \ r o o 1 o o" o 6 o o o o o b" o o o MH Ema in 03=0 m n °o° °o° m_m o o o o III III o o O o a o III III- O o o "o r o r o o_ [o. o o o o o o o o o ^ o -■ - o mm [P^GHHa Bma r Fh:. -".-CKOMl'TOV- "' SWITCHES AND SWITCHBOARDS. •271 7I\ 7K 7K =**§ oi O! ■n M ^ & V ') i ©I ©I ©l ©I ^* u,4 III III o o o o — M nr_m o o o o °0° III o oT TIT O O o o °o° III o o ITT o p o o o o o o o o o o ~o o o o o o o o AZ (€M O O O O III III O o o o Ml °0° III c o o • o o o o o o o o. "o "o - o o o o o o <■ "o o o o o o o ^ o o o o -O o T SWITCHBOARD. !74 PRACTICAL ELECTRICAL ENGINEERING. NLUAllMt. h' EEDERS 1V-. £». -CI, >M1'T0^ S' J SWITCHES AND SWITCHBOARDS. 275 \ oHAHGme cvRfiF-nr inpicatoks ■O -r CHARGE METER 0<~ C6> CHARGE METER- "IS -r-a \ UHOySWAY \ K m itch *J. A5. 4 5. ^% & $ WiS^ SM*1£ REQULATIfitO k -k V \ &WITOH lT I V £ FEEDER PLUG BOARD CIRCUIT V O LT M £T T g /? "=; ill Z>/. o [\" SWITCH!* SWITCHES AND SWITCHBOARDS. 277 accompanying illustrations, which, being drawn to scale, used for interchanging, dynamos. All the drawings will require little or no explanation other than the are one-quarter full size, the material used in this and figures themselves give. These details are of switches in the other switch being slate for the base, generally O : - i rrirp - Fig. 17. used in the Post Office installation, under the control of Mr. W. H. Preece, F.B.S., and under the immediate supervision of Mr. Probert, to whose courtesy we are indebted for the drawings. Fig. 15 shows a switch bronze for the contact-pieces, and ebonite for the insulating parts. Pig. 16 shows a single-pole dynamo switch, also one-quarter full size, while Fig. 17 shows one switch section on the engine-room switchboard. 278 PRACTICAL ELECTRICAL ENGINEERING. Here the plan is one-eighth full size, the details being one-quarter full size. A glance at either plan or details will show the simple and effective way in which contact through moving parts is avoided. A spring U piece is placed just in front of handle and pivot, the moving contact-piece falls into this U piece and into a second U piece at the centre, which forms the other contact terminal. It is seldom, however, even in the simplest installa- tion that a switch can be placed at every point where it might be required. For convenience sake the circuits are so arranged, and the wires so run, that the required switching apparatus is collected together and placed in a position that is easy of access to those in charge. Generally the switches are arranged upon a common back, behind and through which the necessary circuit Fig. 18. connections are made, so that the whole or a large part of the installation may be under the control of one man. Switchboards are said not to repay the time and trouble spent upon them, yet they are necessary to a proper maintenance of the installation, and are often very com- plex and, with the instruments, very expensive. Con- sider the simplest case — one dynamo supplying current to one series circuit. The man in charge requires a means of putting on or cutting off the current. A switch enables him to do this. He also requires to know the current passing into the circuit — hence must have a current measurer (ammeter) provided ; he also wants to know the pressure at which he is working, and therefore a voltmeter must be provided. Besides these instruments, provision has to be made in case of accidentally getting too high a pressure and too much current, which might destroy much valuable apparatus. To guard against this, a fusible plug or cut-out of some kind is provided, which acts automatically either by fusing or in some way breaking the circuit when the current reaches a dangerous quantity. Usually then the switch or switches, the necessary measuring instruments and the cut-outs are arranged upon the switchboard. In large installations arrangements have to be made for the exciter circuits, for the charging and discharging of batteries, for the shifting of the load from one dynamo, or several dynamos in parallel, to another or other dynamos. Each separate installation has to be studied, and its switchboard arranged according to the special requirements. It will not be necessary to describe in detail each switchboard illustrated, or to reiterate over and over again that each circuit needs its own am- meter, and so on. Fig. 18 then shows a simple type of switchboard as used for accumulator installa- tions, and designed by Messrs. Drake and Gorhain. The dynamos and lamp switches are of the ring contact pattern, the ammeter a steelyard ammeter, also introduced by this firm. The board is fitted with a simple form of combined charge and discharge regu- lator, so that lamps can be run and cells charged at the same time. The pressure at the battery terminals while being charged is greater than that required in the lamp circuit, and moving down the right-hand handle connects the proper number of cells to give the lamp circuit its required pressure. A four-way switch, as in the figure, is that usually employed for a 50- volt circuit, a six-way switch being used for 100 volts. Figs. 19 and 20 show a type of switchboard constructed by the General Electric Company. Fig. 21 also shows a switchboard by the same makers, in use at the installa- tion at the Hotel Metropole, Brighton. The accompanying illustrations, Figs. 22 and 23, represent one of Messrs. Crompton and Co.'s large central station switchboards of the most recent design. The board, as shown, is composed of seven large slates, each 7ft. high, 3ft. 6in. wide, and l|in. thick, all of which are mounted on a strong wrought-iron frame in panel form. The whole framework is supported on heavy cast- iron brackets, bolted to the wall about 10ft. from the ground to economise space, and to enable the attendant on the platform to watch all that is going on in the engine-room below. Ample space is left between the back of the slates and the wall for access to the connections, as will be seen from Fig. 24. The switchboard is designed for a station similar to those of the Kensington and Knightsbridge Electric Lighting Company, working on the three-wire system, with accumulators. In this case, however, arrange- ments have been made for six large dynamos giving 500 amperes at 250 volts, for two smaller dynamos giving the same current at half the pressure, for two double batteries, and for eight pairs of feeders, each capable of carrying 500 amperes. To minimise the chances of short circuits, and for SWITCHES AND SWITCHBOARDS. 279 Fig. 21. SWITCHES AND SWITCHBOARDS. 281 convenience in the connections, the switchboard is dynamo current indicators, automatic cut-outs, volt divided into three distinct parts. The three slates on indicators, shunt resistance switches, and dynamo plug Fig. 19. the right-hand side are entirely positive, the three on boards, as well as the cut-outs and current indicators the left-hand are negative, while that in the centre may and plugboards for the feeders. Fig. 20. be termed the intermediate slate. On the board the On slates 3 and 5 are placed all the battery switches, slates Nos. 1, 2, 6, and 7, Fig. 22, contain the large while slate Xq, 4 contains the switches and instru- 282 PRACTICAL ELECTRICAL ENGINEERING. ments for the two smaller dynamos, which can be thrown, by means of the double-pole switch above and the two small plugboards, on to either side of the system for equalising purposes. By means of the plugboards one pair of batteries and any of the feeders and dynamos may be worked entirely apart from the others, and, if necessary, at a different pressure. One of the advantages of this system is that any of the switch contact-pieces may be quickly and safely taken down for examination or repairs without interfering in any way with the running of the station. The connections in the battery-room are made in a similar manner, and the copper is in these places care- fully painted to protect it from the acid spray. Fis. 24. The connections at the back of the board are made with drawn copper rods of high conductivity, varying in size from Jin. to 2in. in diameter. The joints in these rods, and the connections with the fittings, are made by means of copper flanges which are screwed on to the rods. These flanges are carefully faced tinned, and drawn together by means of two bolts' We will now follow through the connections of the diagram, assuming in the first place that the station is working under ordinary conditions. Starting with dynamo No. 1, Fig. 23. The current passes from the right-hand brush direct to the vertical bar on the positive dynamo plugboard, D x . We will only take into consideration double battery SWITCHES AND SWITCHBOARDS. 283 No. 1, which is composed of 112 cells, and is practically switch. The 12-way switch will be in such a position two 56-cell batteries coupled together in series. on the battery that it remains practically inactive. £ }dK'.; ^r J" *J J~ r^ -1 © r t— e 9-1 r -•© '->« r eJ"i f ; 1 — o ' — •r^e J r X 'p© ?, r 9 1 tan d (if end on) ; H H T- or, 4tt 2 K T 2 r 3 tan d (if broadside on) ; .'. M = ^J i K r> tau d. 298 PRACTICAL ELECTRICAL ENGINEERING. Example 1. — The following value of H was obtained, employing the method and apparatus described in the text. Time of one complete vibration. First series. Second series. 3h. 5' 40" 1 3h. 22' 00"! U61"'5 f=62" 10th vibration 3h. 6' 41"-5J 3h. 23' 02" J } = 62"-0 ) = 62" 20th „ 3h. 7' 43"-5J 3h. 24' 04" j 30th „ 3h. 8' 46" J 3h. 25' 06"J 186-0 186-0 Mean 62" 62 Mean time of one vibration — = 6 2" = T Length of magnetised needle 8 cm. = I Radius of magnetised needle - l cm. = r Weight of magnetised needle l - 848 gramme = W / 72 r -2\ Therefore, moment of inertia K =■ W i — \12 4/ Q2 -12 . = 1-848 if- + 4- = 9'99 12 4 Distance of scale from magnetometer = 600 mm. Observed deflection of spot of light = D = = 70 ,, (scale divisions) True deflection of magnet = g = d = 35 " Tangent of d = |^ = "0581 600 Distance of centre of deflecting magnet from centre of mirror 22 cm. r s = 10648 2 7T = 6-2832 Hence H = ~J K T v i r 3 tan d _ 6-2832 /~^99 6'2 V 309-3 = 1-013 ^0^32 = 1-013 x -18 = -182 dyne Comparison of the Horizontal Intensities of Two Magnetic Fields. The following method of measuring the strength of the field surrounding the pole of any given magnet at varying distances, or of comparing the forces or " fields " of two or more magnets at the same distance, depends upon the law of pendular vibrations, " that the force is proportional to the square of the number of vibrations executed in a given time." Suspend in the paper stirrup of apparatus, Fig. 35, a short magnetised needle, about lin. long, following the instructions given on p. 295 as to the position of the chamber with respect to the meridian, absence of torsion, etc. Since the pole of a magnet vibrating in the field produced by fixed magnet is also under the influence of the horizontal component of the earth's magnetism, means have to be taken to ascertain the later quantity, in order to eliminate it. To do this, set the needle vibrating through a small arc by bringing a weak magnet near the outside of the case, taking care to prevent any swinging motion being given to the suspending fibre, and proceed to count the number of transits of the nearest pole of the needle across the plane of the scratches on the glass doors of the instru- ment during any convenient period of time, say, 1 minute; call this number n lt then the force of the earth's magnetism (or strength or field) acting on the needle is measured byw 1 2 = "E." Now place a long bar magnet with its axis in the magnetic meridian, and raised to such a distance above the table that its axis produced would pass through the centre of the needle and paper stirrup, and remembering to place the bar magnet so that the pole nearest the vibrating needle shall be of opposite polarity to that of the needle. Again set the needle in vibration, and count the number of transits made in the same interval of time as before (1 minute) = w 2 , calling the force due to the pole of the bar magnet at distance d 1 "Mj"; then the joint effect of the earth and magnet, or E + M, is measured by w 2 2 ; therefore M = E + M-E=n 2 2 Mi — g-r-T— r - t?P\ ■" •ttnr ^ p rrT^i rn.iMi niiiii.ri ^* IJ J Q _£ n <~> i i i i i i i i i i i i i i i I I l l I i i i i r i i i i i i i i i i i i «— ' Fig 50. strips of copper. One, 90 cm. long, having three binding screws soldered to it, one at each end, the other at the centre, is fastened parallel to the length of the board ; the other two strips are each 6 cm. long, and have one binding screw soldered to one end of each strip. These two short strips are fixed transversely to the length of the board, and at a distance of exactly 1 metre between their inner faces. To the free ends of these the galvanometer wire replaces K 2 in the Post Office bridge. In the more elaborate kinds of the slide wire bridge the galvanometer wire is attached to a movable block and spring key, A 2 . This block slides along the German silver wire, and by depressing the spring contact is made. To make a measurement, place the set of resistance coils in the gap A, and the unknown resistance in the E 3 f° C E 3 tO Ol C A l"¥ X B — ^ At"{ n ( . u^ D — ^UL_J> Jig. 51. short strips are soldered the ends of a well-drawn German silver wire, and underneath the wire a paper scale (1 metre long) divided into 1,000 mm. is pasted to the board, Fig. 50. The other ends of the short transverse strips are provided with binding screws. The ways of connecting up this kind of bridge is shown in Fig. 51. Sometimes the positions of the battery and galvano- meter are reversed, but the above arrangement is to be preferred, as there is less likelihood of the galvanometer needle receiving a violent throw than when placed in the other position ; also, there is not so great a risk of other gap, X, and slide the contact wire along till balance is obtained ; then, as before, B : D : : A : X or, X = AD B " As with the other kind of bridge, it is necessary to ascertain whether a deflection of the galvanometer, say, to the right, indicates the resistance in A as being too high or too low. Of course, this is done making A or X infinitely great at first. 308 PRACTICAL ELECTRICAL ENGINEERING. Having made the slide wire bridge, a set of resistance coils is necessary. It is better to obtain them from makers who are accustomed to the work, but there is nothing difficult in constructing such resistances. With the slide wire bridge the number of coils need not be so large as with the Post Office bridge for this reason : in the latter form we only have three ratios between the arms, a b — -viz., 10 : 10, 10 : 100, and 10 : 1,000 ; whereas with the former we can get any ratio ranging between 1 : 999 and 999 : 1, although the values obtained when the slider approaches the ends of the slide wire are not comparable to those obtained when it is nearer the centre. A set of six coils of the following values will be found useful : 1, 5, 10, 25, 50, and 100 ohms. The wires for the three smaller values may consist of silk-covered copper, but for the remain- ing coils silk-covered German silver wire must be used, as the length of copper wire necessary to give the required resistance would be considerable. Should the worker have access to a set of coils, he may measure off his wires directly ; but if not, he must procure from some dealer or manufacturer of resistance coils a length of wire of known resistance. " Lead one end of the first coil of wire under the board, and solder to the rivet of the first mercury cup. Lead the second end of the first coil and also the first end of the second coil to the rivet of the second cup — the second end of the second coil and the first end of the third coil to the rivet of the third cup, and so on. Make thick copper wire staples l|in. long and turned down £in. at each end for connecting the cups. Make also some longer staples, 3in., 4fin., and 6in. long. Mark the value of the coil connected with each pair of mercury cups on the board between them ; amalgamate the loose copper connections." We may supplement the above concise description by saying that the reason why the wires are bent in the middle and then wound on the reels, so that the two halves lie side by side, is to prevent self-induction, and also any action on the needles of galvanometers placed in the neighbourhood of the set of coils. The amalgamation of the copper connections is to ensure good contact with the mercury filling the cups, and for this reason the flat-headed rivets mentioned in above quotation ought to be amalgamated likewise. In order to amalgamate the loose contacts, the copper Q Q O O Q O ^ ^ W ( 4iiy?ii & s y ,o y 25 y 50 y l00 ^ Fig. 52. " Measure off (by bridge) lengths of wire having resist- ances in ohms or fractions of ohms, as above men- tioned. Double the wire in middle, and laying this middle part on a cotton reel, commence winding until all the wire is laid on except a few inches at each end ; soak in melted paraffin. In order to ensure the greatest accuracy, some makers, instead of measuring in the first instance the full length of wire, measure a length of wire which will be about (very slightly over) half the required resistance. Two lengths of such wire are laid side by side, and at the ends which represent the point where the bend would come in a single wire, a drop of solder connects the two wires in series. The resistance of the whole is now measured, and if too great the wires are soldered a little further up, and so on until great accuracy is obtained. It is said that this plan is more practical than the doubling plan, and answers the same purpose. Make mercury cups l£in. apart in a row along one edge of the board. Fasten the bobbins of wire along the centre of the board in a row opposite interspaces between the mercury cups. Through a hole in each mercury cup push a flat-headed copper rivet, so that the head forms the bottom of the cup, Fig. 52. must first be cleaned by dipping the ends into a little nitric acid, and afterwards into some nitrate of mercury, washed, and burnished up. Another indispensable piece of apparatus (indeed without it the Wheatstone bridge will be valueless) is a sensitive galvanometer. For ordinary bridge work a carefully made astatic galvanometer answers exceed- ingly well ; but for determinations of capacities a mirror galvanometer is necessary. The construction of the astatic form of the instrument is so simple and so thoroughly explained in most text-books that it need not be referred to here ; but a few words respecting the mirror galvanometer may not be out of place. To construct a highly-sensitive mirror galvanometer, and accompanying box of shunts, require considerable tech- nical skill; but an instrument possessing sufficient delicacy for ordinary purposes may be made without much difficulty. Get a boxwood reel turned to shape and size shown in section on Fig. 53 ; place this reel in a lathe, or ou an horizontal spindle capable of being rotated by a handle, and carefully wind on No. 36 silk-covered copper wire until the reel is filled, leaving about 2ft. of each end of the wire projecting to be attached ME A S UREMENT. 309 to two terminals. It will be found an improvement to have these projecting ends of thicker wire carefully soldered to the thin wire, as by doing so there is less risk of their being broken by any strain they may be accidentally subjected to owing to their exposed situation. The reel being filled with the wire, it may be mounted on a suitable pillar and fixed to the top of a strong flat box, 8in. x 8in. x 2in., the two wires being led down into tbe box. The object in using a box instead of a solid board for the base is that it forms a convenient receptacle for the " shunt coils," which must be prepared as follows : Carefully measure the resistance of galvanometer coil. Let us suppose it to be 1,000 ohms. It will fre- quently happen that if the whole of the current we may be dealing with at the time is sent through tbe galvano- meter, the deflection will be so great that the spot of light will be thrown off the scale. To prevent this, part of the current is " shunted "—i.e., allowed to traverse our derived path lying between the two terminals of the galvanometer. Fig. 53. The proportions of the total current which will under these conditions pass through the galvanometer and shunt, will depend upon the ratio of their respective resistances. A short reference to the theory of shunts will not be inappropriate at this point. The joint resistance of two or more wires in "parallel" is equal to the reciprocal of the sum of the reciprocals of the resistances of the several wires measured, sepa- rately; or, 1 E =- 1 1 1 - + — + — r r-L r 2 If the galvanometer terminals, G, be connected by a shunt, S, and if a current, C, be made up of G + S G parts, then C G + S will be the value of that portion S making S = meter will be G n C G G- G C n n-1 Hence, to reduce the galvanometer current to -th of its n of the current going through the shunt, and C G + b the value of the remaining portion going through the galvanometer. Obviously, if we make S = G, then the current f O through the galvanometer will be C — = - ; and G + G 2 -, the current through the galvano- former value, the shunt employed must have a re- 1 sistance of n-1 th that of the galvanometer, or, S = G n Usually a set of shunts are supplied with the galvanometers, whereby the current may be reduced to its xjf and x^ or j^^nr part, the resistance of these shunts being, according to above formula, \, i, and a^-9 that of the galvanometer. The combined resistance of a galvanometer and any given shunt may be calculated by the method of reciprocals, or by the simpler method depending upon pa -I the fact that B = -, or if the value of the -th G + S n power of the shunt used be known, by dividing the i r 1 galvanometer resistance bv the value - or B = — . 8 n n If with an unshunted galvanometer the deflection is found to be too large, and a shunt has to be employed, the relative value of the current C, which flowed through the unshunted galvanometer to the current C x , flowing after the shunt is inserted, is found by the equation C = C, x &+J. This value — - — is called the multiplying power ol the shunt. Assuming the resistance of our galvanometer, G, to be 1,000 ohms, as before mentioned, we find the re- spective resistances of tV, nj, and ia 1 oa shunts must G be as follows, since S n-1' -o 4.1, 1 x, 4- a L 000 For the — shunt S = — — — 1,000 = 111 ohms. For the — - shunt 1,000 100-1 1,000 in> , , = ' =10 , lohms 99 -r, xi. 1 v, 4. a 1.000 1.000 , , F or the shunt S = — -j— — - = ' =1 ohm 1,000 1,000-9 999 The wire for the shunts should be of the same metal as that used for the galvanometer coil — i.e., copper — but the error will not be great if German silver be used, thereby reducing the length of wire required ; and since space is not of so great importance here as it was with the galvanometer coil, cotton-covered wire may be employed. Having cut off the necessary lengths of wire, and measured the resistance of the wires for the shunt, bend each wire in its middle, and laying the middle point of the wire on a bobbin, proceed to wind 310 PRACTICAL ELECTRICAL ENGINEERING. the two halves side by side, allowing a few inches of the ends to hang free from the bobbin. Screw the three bobbins by brass screws (on no acoount must iron screws be employed, as they may become magnetised by the currents circulating through the coil and affect the needle of galvanometer) to under surface of top of box, and solder the ends of the shunt and galvanometer wires to a set of brass strips fixed to top of box, Fig. 54. The shape of these strips and the method of con- necting up the wires will be easily understood from the diagram. A and B are two L-shaped pieces of brass, their longer sides being about 4in. and the shorter lin. in length, and having a semi-circular notch cut out of the ends of the shorter sides, so that when they are placed in position inserting a conical plug will make contact between the Fig. 54. two strips. On the inside of B three similar semi- circular notches are cut, and opposite each notch a short brass strip is placed having corresponding notches cut in their ends facing B. The ends of the wires belonging to the coil and shunts are soldered to the bottom of the strips, as indicated in the diagram. 1, 2 are two terminals to attach the wires leading from the other parts of the circuit. In its normal condition (with the plug out) the whole of the current goes through the galvanometer. Insert- ing the plug at a, b, and c successively, J^, 5 ^, and xinnr P art of the total current passes through the gal- vanometer, while putting the plug in d the galvanometer is " short-circuited," the whole current flowing direct through the plug from 1 to 2 or 2 to 1 as the case may be. The galvanometer and shunts being satisfactorily arranged, we require to mount the mirror and its accompanying magnet. For the mirror, a circular microscopic glass cover, about £in. in diameter, may be taken and silvered by following process : A. Dissolve 154 grains of silver nitrate in 17oz. of distilled water. Add ammonia till precipitate first formed is nearly redissolved. Filter and dilute to 34oz. B. Dissolve 31 grains of nitrate of silver in 34oz. of distilled boiling water. Dissolve 23 grains of Eochelle salt in a little water. Add to boiling nitrate till preci- pitate formed becomes grey. Filter and allow to cool. K'4 Fio. 55. Fig 56. Clean glass object with nitric acid and caustic potash, well washing with water before and after the potash, wash in alcohol, and, lastly, well-distilled water ; place in clean dish, and while still wet pour over equal quan- tities of A and B. In about two hours silvering is complete ; take out of dish, dry, and varnish back. To the back of the mirror is attached, by a little cement, a piece £in. long of well-magnetised watch spring, the whole being suspended by a single unspun silk fibre, in such a manner that the magnet hangs in a horizontal position, Fig. 55. A cardboard (or, better still, a thin brass) tube, lin. long and fin. diameter, has a small hole drilled midway between its ends, and the silk fibre carrying the mirror and magnet is threaded through the hole and secured by a bit of cement, so as to allow the mirror to vibrate freely in the centre of the tube when lying in a hori- zontal position, Fig. 56. The tube carrying the mirror slides freely into the circular aperture in the centre of the galvanometer. The only thing remaining to complete our galvano- meter is the controlling magnet. The object of this magnet is to diminish or neutralise the effects of the earth's magnetism. A brass rod placed behind the galvanometer with a ring (similar to a retort stand), capable of being clamped at different positions along the rod, will answer exceedingly well. The ring arm should pro- ject over centre of galvanometer, and the controlling magnet being placed upon it, Fig. 57, its height can be varied at pleasure, and a slight movement in a hori- zontal plane will serve to bring the spot of light to the zero of the scale whenever necessary. MEASUREMENT. 311 The scale and lamp used with the magnetometer, Fig. 41, can be employed with the galvanometer, a lens being used to focus the spot of light on the scale. Figrure of Merit of Galvanometer. By the " figure of merit " of a galvanometer is under- stood the reciprocal of the current necessary to produce a deflection of 1 deg. under a given electromotive force. Join up a Daniell cell, resistance-box, and tangent galvanometer in simple circuit, Fig. 58, and unplug resistance till a suitable deflection is obtained, d ; the figure of merit can then be easily calculated as under. 0 PRACTICAL ELECTRICAL ENGINEERING. The instrument consists of a small oblate of soft iron supported on a stretched wire in the centre of a solenoid of fine copper wire connected in series with platinoid resistances, variable according to the poten- tial to be measured; and is founded on the principle that an oblate spheroid of soft iron, movable round a diameter, tends to turn its equatorial plane parallel to the lines of force in a uniform magnetic field. The pointer is fixed relatively to the oblate in such a manner that, when the pointer is at the zero position of the scale, the equatorial plane of the oblate is inclined about 45 deg. to the lines of force of the solenoid. The suspending wire is stretched between the two ends of a brass tube, being fixed at the bottom end and carried at the upper end by a torsion head, which The resistances to enable the instrument to be used as a voltmeter are wound anti-inductively on two brass cylinders (vide above) , and the lower one of these may be arranged to serve as a convenient means of support- ing the instrument on a table or shelf. When, as is most commonly the case, the mean potential to be measured is 100 volts, the platinoid resistance is adjusted to make up, along with the fine copper wire solenoid (of which the resistance is about 60 ohms), a total resistance of 1,000 ohms. Thus, the direct read- ing of potential on the scale is in volts. In order to save time in taking readings a checker is provided. A brass arc, capable of moving in a vertical direction, is placed parallel to and slightly below the plane in which the pointer moves, and b^ means of a handle this arc may be brought gently and <3>^ Fig. 69. is secured by screwing down upon it the movable cap of the top resistance coil (vide second paragraph below). Portions of the tube are cut away to permit of easy access to all parts of the instrument for adjustment or inspection. In order to prevent damage to the sus- pending wire or accidental disturbance of the torsion head, two brass cylinders, which also serve to carry the resistance coils (vide second paragraph below), are placed covering the two ends of the supporting tube, and are fixed by screws to the sheath. The scale is graduated from zero to 140. but for convenience of observation the first marked division is 50. It is placed in a horizontal box with a glass cover fixed to the sheath, and the pointer shows, by inspection, direct reading of currents of from 50 to 140 milliamperes. Fig. 70. momentarily into contact with the pointer so as to quickly stop its oscillations. A\hen the instrument is to be used for very accu- rate work, a means of observing and annulling any error due to residual magnetism in the oblate may be provided by a reversing key placed below the scale box, and two magnets screwing into the sheath. The current through the instrument is made in one direction when the handle of the reversing key is in the top position, and made in the opposite direction when the handle is in the bottom position. The current is broken when the handle is on either side. The residual effect in the instrument is very small, and it is found to be sufficiently accurate for all practical purposes without this adjust- ment. When in use this instrument should be supported MEASUREMENT. 321 with its scale approximately horizontal. For use as a marine voltmeter it is found convenient to place the instrument in a bracket, and secure it by passing a collar over the upper end of the tube. The adjustment for annulling any effect due to residual magnetism in the oblate may be tested by taking two readings with a constant current passing through the coil, first in one direction and then in the other. If the readings so obtained do not agree, the current should be reversed through the coil several times by turning the handle of the reversing key — in most cases this will be found sufficient to restore the adjustment. Should it not do so recourse must be had to the two compensating magnets in the case, which should be simultaneously screwed out or in as required until the desired equality of readings is obtained. "\A~hen this is done, the magnets should be again clamped by means of the nuts provided for that purpose. AYhen it is found necessary to screw out the magnets to make the above compensation, and on screwing them out as far as possible a perfect adjustment cannot be obtained, the two magnets should be interchanged, and the desired compensation will then be speedily secured by screwing them in a little. The adjustment of the zero is made by the maker, and it will rarely, if ever, require revision. Should such be found necessary at any time it may be veiy easily effected as follows : (a) I nscrew the movable cap of the top resistance coil. (b) Turn the torsion head until the needle points to zero. (c) Eeplace the cap. screwing it down firmly. Adjustable Magnetostatie Current Meter. The magneto-static current meter, Fig. 71, consists essentially of a small steel magnet or system of magnets suspended in the centre of a uniform field of force due to two coils, each having one or more turns of copper ribbon or wire, and also under the directive influence of two systems of powerful steel magnets. The suspended system of magnets is attached toone endof a vertical shaft passing down centrally through an opening in the sole- plate of the instrument from an indicating needle, which is supported by a jewelled cap resting upon an iridium point. The two systems of directive magnets are circular in form, and each ring is composed of two semi-circular magnets placed in a brass cylindrical frame with their similar poles together. Each system is securely fixed to a circular brass frame, which fits on to the cylindrical case of the instrument in such a manner that the systems are capable of being turned round, together or separately, as explained below. The instrument has a "tangent scale," which is adjusted in its position before the instrument is sent out, so that the needle indicates equal differences of readings for equal differ- ences of current. The scale consists of a hundred divisions, and for most purposes it is convenient to set the field magnets in such a position that the needle points to 0, and to use the scale from that point upwards towards 100. Sometimes, however, it may be found convenient to measure currents, whose direction is being occasionally reversed, without being at the trouble of reversing the electrodes in the contact clip ; in that case the zero should be set to the division 50 at the middle of the scale, and readings taken on each side of it. It must be remembered that when the point taken as zero is changed, the constant, by which the indications of the instrument have to be multiplied to give the current in amperes, is changed in proportion to the cosine of the angle between the zero point and the middle of the scale : and as this angle is 60 deg. the constant with the zero at 50 on the scale is exactly double the constant with the zero at on the scale. The instrument is provided with a " lifter," which serves to raise the needle off the iridium point when it is being moved about from place to place. This lifter is in the form of a ring placed below the needle, and Fig. 71. may be raised or lowered by turning the handle attached to an eccentric passing through the side of the instrument on a level with the scale. It also serves as a checker, bj T bringing it lightly into contact with the pointer, so as to stop its vibration. The two grades of this instrument which are found most convenient are : The milliampere-meter, which has an effective range of from '3 to 300 milhamperes, and is usually adjusted to read 2 milliamperes per division. The ampere-meter, which has an effective range of from '3 to 300 amperes, and is usually adjusted to read ] ampere per division ; in both grades with the zero at on the scale. If desired, instruments can be supplied having the constants adjusted to any value. The very wide range of accurate measurements given by these instruments make them invaluable for labora- tory use. 322 PRACTICAL ELECTRICAL ENGINEERING. The instrument has an advantage, important for some practical purposes, of being available as an accurate direct-reading current meter, through a continuous range of from 1 to 100 times its smallest current, which may be anything from half a milliampere to 4 amperes, according to the number of turns in the coils supplied with the instrument. It is not, however, available as an alternate-current instrument, and it must be remembered that the magnetism of the steel directing magnet does not remain absolutely constant. With good quality of steel, a proper preliminary ageing of the magnet (by heating it several times in boiling water and cooling again, and subjecting it to somewhat varied rough usage) brings it to a condition in which its magnetism is found to remain exceedingly nearly constant month after month and year after year. Still it should never be relied upon as absolutely constant, and for accurate laboratory work it is therefore neces- sary to have some means of retesting the instrument at any time. This is always easily done with the utmost accuracy if one of the balance instruments is available as a standard. Another advantage which the instrument has is that, when a standard instrument is available, its constant is capable of being varied to any desired value down to one-tenth of that which it has with its directive magnets in their strongest position. Thus, if the constant should be 3 amperes per division of the scale, with the similar poles of the magnets coinciding, it may be adjusted to any value down to 0'3 ampere per division. One very convenient use of the instrument is to act as a lamp-counter for indicating the number of incan- descent lamps in use in an installation. For this purpose it is best to standardise it by putting on a known number of lamps and adjusting, as described below, until the desired reading is obtained on the scale. Of course this numbering of lamps is not possible to any great accuracy, because the lamps themselves are not all rigorously equal in the amount of current which each takes, but the lamp-counter serves the important practical purpose of showing at any time the number of lamps in use nearly enough for practical purposes. In private houses this is very useful as a check against some lamp or lamps being left accidentally alight in a cellar, or safe-room, or box- room, or other place where the fact of its being alight might escape observation for days or weeks together. To count larger numbers of incandescent lamps up to 1,000 or more, the instrument is made with smaller rings of more massive conductor, and the same pro- portionate accuracy is attained as with the 100 lamp- counter. The milliampere-meter, on account of the low resist- ance of its copper coil— about 40 ohms— may conve- niently be used as a voltmeter. To adapt it for this purpose a copper cylinder, wound anti-inductively with two platinoid resistances, is supplied. The first of these, together with the resistance of the instrument, makes up 100 ohms, and the second alone is 900 ohms! Thus, taking the constant of the instrument at 2 milli- amperes per division, by joining the smaller in series with the instrument, the reading on the scale will be 1/5 of a volt per division. With both resistances in series with the instrument the reading will be 2 volts per division. The magnetostatic current meters when used should be levelled, and the pointer adjusted to zero. The adjustment is made by (a) Loosening the two lower milled-headed screws clamping the magnet frame, and turning the frame round till the pointer stands at zero ; (b) Then reclamp the frame by tightening the two screws. The scale is firmly clamped in its place before send- ing the instrument out, and this position is marked by two lines on the outside of the case, one horizontal and the other vertical, just below the of the scale. The horizontal line is engraved below the movable top of the instrument, and the vertical one on the side of the case. Should the top of the instrument have been inadvertently moved, and the scale thus put out of adjustment, it may be set right by slightly loosening the two slotted screws and turning the top round till the extremities of the two lines coincide. If the needle should by accident be bent, it may firstly be made as straight as possible by the hand, and finally adjusted as follows : Set the zero, by the field magnets, to the division 50 at the middle of the scale, then join the instrument in series with another current instrument of convenient form, and pass a current through both sufficient to give a deflection of about 40 divisions on the magnetostatic instrument. Eeverse the current on the magnetostatic instrument only, and set the scale so that equal deflections, read in divisions, are given on each side of the zero for equal currents, as indicated on the auxiliary instrument. The zero must, of course, be reset by the magnets every time the scale is moved. When the scale has been adjusted to this position, firmly clamp the top of the instrument by the two slotted screws, and again mark the position of the horizontal line on the outside of the case. The constant may be quickly varied as follows : Join the instrument in series with any reliable current instruments of known accuracy, such as the deci- ampere balance, and pass a convenient current through both instruments, observing the readings. Break the current, loosen the two upper pair of milled-headed screws, and turn the top system of magnets relatively to the lower, so that the similar poles of the two systems are brought closer together or moved further apart, according as it is desired to make the instrument respectively less or more sensitive. Eeclamp the screws and adjust the zero as previously described. Again, make the current and note the reading on the two instruments. The desired reading on the magneto- static may be obtained quickly after one or two approxi- mations, care being always taken to readjust the zero after each movement of the top magnets. When convenient it is always best to standardise the instrument in the place where it is to be used, but when MEASUREMENT. 323 it is intended to move it from place to place it should be standardised in such a position that when the needle is pointing to zero it is in a direction approximately east and west. The Ampere Gauge. The ranges of the different types of this instrument usually made are : amperes. I. From •25 to 5 II. J J 1 „ 20 III. J J 5 „ 100 IV. if 10 „ 200 V. 25 „ 500 The instrument, Fig. 72, is of simple construction, having a vertical slate hase-plate, to which are attached : (a) A solenoid of special form. (6) Brass bearing-plates supporting a balance which carries a soft iron plunger on its one arm, and a brass counterpoise weight on the other. (c) A brass arc having a scale graduated to give direct readings in amperes. (d!) A hinged arm which bears a light checker. Fig. 72. The solenoid is built up of copper plates with mica insulation between them, and is fixed to the base-plate, so that its core is vertical. The balance is supported on knife-edges at such a distance below the solenoid that the top end of the plunger is slightly entered into the core. The plunger is made from a thin soft iron wire about 20 centimetres long, and is supported by a cross-bar with two hooks on it, which pass over two knife- edge stirrups on the arm of the balance. It has a brass weight hung on its lower end in order to keep it in a vertical position and prevent its being attracted against the side of the solenoid. An indicating needle, or pointer, formed from a strip of platinoid, passes down from the trunnion of the balance to the brass arc bearing the graduated scale. As the plunger is attracted upwards, this pointer passes round the scale and indicates the strength of current passing through the solenoid. When the instrument is packed for carriage, the brass counterpoise on the arm of the balance and the weight hung on the end of the plunger — which is the larger of the two — should be removed and placed in the receptacles provided for them. The pointer should also be placed in the slot at the left-hand side of the scale and secured by the button. The instrument should be secured to a wall by means of its brass support provided for the purpose, so that the pointer is in the same plane with the scale and stands at when no current is passing through the solenoid. "When the instrument is thus supported, the plunger should be found hanging parallel to and between the two white lines engraved on the slate base- plate. The Electrostatic Voltmeters. These voltmeters have the great advantage of being available as accurate measures of potential on direct and alternating systems, arid, being electrostatic, they use no current, and consequently require no temperature correction. They are therefore free from the causes of error so prevalent in instruments of the electromagnetic type, whose accuracy is impaired by variations of tem- perature, and which when used on alternating systems are affected by errors due to self-induction varying with the period of alternation. The chain of electrostatic voltmeters measures from 40 to 100,000 volts, and is composed of three distinct types — viz., the multicellular electrostatic voltmeters, the vertical electrostatic volt- meters, and the electrostatic balance. The ranges of the separate instruments as usually made are : 160 100 240 130 400 240 800 600 1,600 1,300 4,000 8,000 12,000 50,000 100,000 The instruments are made on the principle of an air condenser, having one of its parts movable about an axis, so as to increase or diminish the capacity. The condenser is enclosed in a metal case, for the double purpose of protecting the movable part from air currents, and from the disturbing influence of any electrified body, other than the fixed portion, differing from it in potential. In all the instruments, except the electro- static balance, the fixed portions consist of two sets of quadrant-shaped cells in metallic connection with each Multicellular Electrostatic Voltmeter-! Vertical Electrostatic Balance range best of range / range ^best of range (range best of range / range \best of range / range \best of range range 40 to 50 „ 60 „ 70 „ 80 „ 100 „ 200 „ 300 „ 500 „ 700 „ 200 „ 400 „ soo „ 2,500 „ 5,000 „ 324 PRACTICAL ELECTRICAL ENGINEERING. other, and formed by a number of parallel brass plates. These cells are fixed by an insulating support to the case of the instrument, and a terminal passes from them to an insulated binding screw on the outside of the case. The movable portion in all the instruments is in metallic connection with the surrounding case. In the multicellular voltmeters this connection is made through the suspending wire, and in the vertical scale voltmeter and electrostatic balance through the knife-edges which support the movable part. The movable portion carries the pointer which indicates by direct readings the difference of potential between the two parts of the condenser. The action of the instrument, shortly stated, is as follows : "When the fixed and movable plates are con- Fig. 73. nected respectively to two points of an electric circuit, between which there exists a difference of potential, the movable plate tends to move so as to augment the electrostatic capacity of the instrument, and the mag- nitude of the force concerned in any case is proportional to the square of the difference of potential by which it is produced. In the use of the vertical and electro- static balance instruments this force of attraction is balanced by the horizontal component of a weight of any convenient amount hung on the knife-edge in con- nection with the movable part, while in the case of the multicellular it is balanced by the torsion of the sus- pending wire. The arrangement of the parts of the multicellular electrostatic voltmeter is shown in Figs. 73 and 74. These figures apply to an early form of the instrument] and differ in two matters of detail from the voltmeter as now made. For simplicity in manufacture the cells are now made with straight backs, and the plates looked at in plan are, therefore, triangular instead of square, as shown in Fig. 74. A coach spring has now been interposed between the suspending wire and the spindle carrying the vanes, as explained below. The insulated cells are formed of triangular brass plates fixed into sav/ cuts in a brass back piece so as to be equal distances apart and accurately parallel to each other. Two sets of these cells, C, are fixed relatively to each other, as shown in Fig. 74, by a vulcanite support to the sole-plate, so that their plates are hori- zontal, and are completely enclosed within the brass cylindrical case of the instrument. On the top of this cylinder is a shallow horizontal circular scale-box containing the scale of the instrument and having a glass cover, which serves to protect from currents of air the movable indicator, I, and the scale and interior parts from dust. Fig. 74. For the movable part a number of vanes, V, similar in form to those of the quadrant electrometer are used. These vanes are placed parallel to each other on a spindle with distance pieces between them. The top end of this spindle passes through a small hole in the sole-plate of the instrument, which forms the bottom of the scale-box, and is attached to a small coach spring, which in turn is secured to one end of a fine iridio-platinum wire suspended from a torsion head at the top of. a vertical brass tube. The torsion head may be turned by means of a forked key provided for the purpose, and is clamped, to protect it from accidental displacement, by a cap which screws on to the end of the tube. The coach spring has sufficient rescilience to allow the spindle to touch a guard stop, and so saves the suspension from injury in event of the instrument being roughly set down. Two vertical brass repelling plates, which also act as guard-plates to prevent the movable part from turning MEASUREMENT. 325 beyond its prescribed limits, are fixed to the bottom of the sole-plate. These two plates carry a guide-plate, G, with a circular opening in it, through which the lower end of the spindle passes. A little brass disc, or head, D, is attached to the end of the spindle, sufficiently large to prevent its passing back through the hole in the guide-plate. Thus the movable part is effectually secured from swinging about so as to be injiu-ed, and by no possibility can it come into contact with the insulated quadrants. When the instrument is level the spindle hangs free by the suspending wire, so that the vanes are horizontal, and each is in a plane exactly midway between those of two contiguous condenser- plates. An aluminium needle attached to the top of the spindle indicates, on the horizontal circular scale fixed to the upper side of the sole-plate, the difference of potential between the movable and fixed portions of the condenser by direct readings in volts. Fig. 75. To enable the multicellular to be used as an inspec- tional instrument capable of being read from a distance, as across an engine-room, a mirror, supported in a frame which passes over the vertical brass tube, and rests upon the glass cover of the instrument, is supplied. When this mirror is in position, it is at an angle of 45 deg. with the plane of the sole-plate, and by reflecting the scale and pointer gives the instrument all the advantages of a vertical scale. The instrument is shown in Fig. 75 with its mirror in position. A small thumb-screw is placed in the centre of the base-plate below the instrument, which can be screwed in so as to lift the weight of the spindle and vanes from the suspending wire and clamp the disc on the end of the spindle against the guide-plate. A lifter or checker is also provided similar to that used in the magnetostatic instruments. A switch is attached to the upper terminal of the instrument by which the voltmeter can be taken out of circuit when desired. The switch, after breaking circuit, puts the case and the insulated cells in metallic connection. When received from the maker the indicator needle with attached vanes will be found supported by means of the thumb-screw below the instrument, and also by the circular lifter, or checker, turned up so that the weight of the needle and vanes is taken off the suspending wire. The scale is graduated to read directly in volts. To set the instrument up for use (a) unscrew the thumb-screw, and turn down the checker, so that the needle swings clear ; (b) level the instrument so that the spindle of the vanes passes down centrally through the intersection of the two black cross-lines on the sole- plate. To adjust the zero, if necessary, unscrew the Fig. 76. cap on the top of the tube, remove the washer, turn the torsion head by means of the forked key until the pointer stand at on the scale. Replace the washer and screw on the cap again. Before adjusting the zero turn the switch so that the insulated cells are in metallic connection with the case. When the instru- ment is to be removed from place to place, see that the needle is lifted by turning up the checker, and when it is packed for use as a portable instrument, always screw up the thumb-screw as mentioned above. As aluminium is electro-positive to brass, the instru- ment reads about A of a volt too low when the positive pole of a battery or dynamo is attached to the upper or insulated terminal of the instrument ; and about A volt too high if connected in the opposite direction. "W ith alternating currents it is correct. The vertical electrostatic voltmeter is shown in Fig. 76, and, as will be seen, the insulated quadrants are supported with their plates vertical, and only one 326 PRACTICAL ELECTRICAL ENGINEERING. large vane is used. This movable plate is supported in a vertical position on knife-edges, so that the plane of its motion is parallel to the two fixed plates which form the insulated quadrants. Its upper end has a fine prolongation which serves as a pointer for indicating the deflections on the scale of the instrument, and at its lower end is fixed the knife-edge for the weights, having its length perpendicular to the plane in which the plate moves. In order to save time in taking readings, an arrange- ment is provided for checking the oscillations of the movable plate, and stops are placed to limit its range and prevent damage to the pointer. One of these stops, the left-hand one, is made to act as a support for the vane in the arrangement for portability described below. The scale is graduated from to 60, and the divisions represent equal differences of potential — the actual magnitude of the difference per division being de- pendent upon the weight in use at the time. A set of three weights is sent with each instrument, providing for three grades of measurement in the proportion of 1:2:4. Thus the instrument shows one division per 50 volts with the link (the lightest weight) alone on ; one division per 100 volts with the medium weight hanging on the link, and one division per 200 volts with all three weights on. To set up the electrostatic voltmeter in working order, remove the glass door of the case, place the movable plate or vane on its knife-edge support, handling it very carefully unless it be bent or twisted in the operation. A line, drawn lengthwise on the surface of the movable plate, and passing through its intersection with the knife-edge, divides the portions above and below the knife-edge into unequal parts. When the movable plate is properly placed, this line is just seen behind the ver- tical edge of the fixed plate when the pointer indicates zero, and the smaller segments of the movable plate are then hidden from a front view by being between the fixed plates. To detect, and if necessary correct, any accidental bending of the pointer, with reference to the attracted portion of the movable plate, hang one of the weights on the lower knife-edge ; take the round pin sent inside the case and with it press the movable plate in between the fixed plates, until it rests in the two V-notches near the upper end of the vertical edges of the fixed plates ; holding the pin so, rotate it about its axis, and observe that the pointer indicates a small red line seen on the scale in the neighbourhood of division number 35. Eemove the weight and see whether the movable plate is in neutral equilibrium. If it is so, the index will move very slowly along the scale, and will come to rest somewhere within its range. If the index rest against one of the stop-pins, screw out, or in, the nut on the horizontal screw attached to the lower end of the vane until the pointer comes to rest on the scale. If the index rests very definitely at one point of the scale and vibrates about it, the movable plate has too much stability ; if it is found that the index will rest against both of the stop-pins, but will not rest at any other point on the scale, the movable plate has too little stability. The stability can be adjusted by screwing up or down the nut on the vertical screw attached to the lower end of the vane. These adjust- ments are made by the maker, and will generally be found to be nearly enough correct. After hanging on the weights, adjust the pointer to zero by means of the screw levelling feet on the case of the instrument. The Eleetrostatie Balance. The arrangement of the parts of this instrument is shown in Fig. 77. The fixed portion of the condenser in this instrument is a brass disc, B, which is supported from a slate base, S, on three glass pillars, P. The disc is provided with the well-known Thomson " hole, slot, and plane " arrangement, so that it always rests in exactly the same position on its supports. Fig. 77. A wire thickly covered with indiarubber passes from a terminal, T, through a glass tube, C, C, C, and makes connection with the disc by a spring contact ; the glass tube being filled with paraffin to prevent the lodgment of moisture and give great resistance to disruptive discharge. A sheath formed by a short piece of glass tube pulls up over the terminal, T, and protects it from being touched by accident. The slate base-plate is provided with three screw levelling feet. A brass case fits upon the slate base-plate, and fixed to its top is a metal scale-box with a glass front, which contains the indicator and scale. The movable part, Y, is a round aluminium plate, supported by two long links, which pass through a slit in the top plate of the case to two knife-edge stirrups on one end of the counterpoised indicator, I. The whole movable portion is supported by knife-edges on two brass pillars and has a short arm, A, with a knife-edge stirrup at its extremity attached to its axis. The weights which fix the constant of the instrument hang on this stirrup. MEASUREMENT. 327 The instrument has a scale with divisions corre- sponding to equal differences of potential. The scale is graduated from to 50, and three weights are pro- vided such that, with the first alone hung on, the con- stant is 250 volts per division, with the first and second weights on, it is 500 volts per division, and with all three weights on, 1,000 volts per division. The following precautions ought always to be taken for safety in the use of Sir W. Thomson's electrostatic voltmeters in connection with dynamos, whether for direct or alternating currents. In all applications in which one of the two con- ductors connected with the voltmeter is kept perma- nently connected with the earth, this conductor should be connected with the outer case of the voltmeter. The other is to be connected with the insulated terminal, and must be carefully guarded against accidental contacts. To provide for use in any application not fulfilling this condition, all the electrostatic voltmeters are supplied with thoroughly insulating feet ; and the precautions stated below must be observed. The vertical scale voltmeter for from 400 to 12,000 volts, when set up for permanent use, should be enclosed in a case (which may be of wood with a glass front) preventing any person from accidentally touch- ing the metal case or the terminals of the instrument. The vibration checker is worked with perfect safety by a silk cord passing through the wood or glass of the protecting case to the front outside. For temporary or experimental applications the user must take his own precautions ; an outer enclosing glass case might be found too cumbrous. For ordinary domestic electric lighting or other applications to less than 200 volts, the multicellular voltmeter may be left unprotected so far as personal danger is concerned ; but, to avoid chances of damage to instruments or wires, or of melting a fuse, its outer case, as well as its terminal insulated from the outer case, ought to be perfectly guarded against accidental contacts when the instrument is set up for permanent use. Glass and vulcanite sheaths are pro- vided for this purpose by the instrument maker when desired. Never open the case of the vertical scale voltmeter, to change its weights, nor touch its terminal to con- nect or disconnect (or to secure either connection if imperfectly made), without being sure either that the dynamo is not running, or that both the con- ductors leading to the voltmeter are safely disconnected from its circuit. It may be asked, with reference to the vertical scale voltmeter, why is the inner case made of metal ? The answer is, that the electric conditions for definiteness of measurement require the vane to be protected all round from sensibly disturbing influence of any sub- stance, other than the air around it, differing in poten- tial from itself unless at the same potential as the quadrants. Why, then, not coat the metal inner case with wood or vulcanite, or other non-conductmg material ? Answer : The protection thus imagined might be delusive when 10,000 volts is dealt with. Safety is more surely secured by an outer case an inch or so from the inner metal, unless, which is always best when it can be arranged for, one of the conductors is kept connected with the earth, and with the metal case of the electrometer also connected with the earth. New Engine-Room Voltmeter. This instrument is intended for installation work on either direct or alternating circuits, where it is con- venient to have a direct-reading voltmeter with large scale divisions. Fig. 78. The instrument, as shown in Fig. 78, depends for its action upon the repulsion of a movable coil, M, by a fixed coil, F. The fixed coil, F, bears all the other portions of the instrument attached to it, and is in its turn supported from a vulcanite block fixed to the instrument case. This vulcanite block also bears the terminals of the instrument. The movable coil is sup- ported on knife-edges, and the circuit through it from the fixed coil of the voltmeter is made by two spirals of fine copper wire. A pointer attached to the movable coil indicates by direct readings in volts the difference of potential between the terminals of the instrument. Attached to the pointer on one side, and perpendicular to it, is a short arm, with a screw nut, N, which, together with the sliding weight, S, on the pointer, serves to adjust the balance of the movable parts. To Missing Page MEASUREMENT. 329 instruments, costing from £20 to £30 ; considerable trouble and expense are incurred in tbe first place to adjust tbe coils with perfect accuracy ; and an elaborate but unnecessary finisb is indulged in to do justice to it. A bridge costing £2 or £3, suitable for ordinary instal- lation work, cannot be obtained. It is by no means intended to depreciate accuracy. An accurate instru- ment is better tban an inaccurate one, otber tbings being equal ; but it would be absurd if a grocer could buy notbing cheaper tban a chemical balance to weigh with, because scale makers found they were capable of very great accuracy and had plenty of room for unnecessary finish. Accurate bridges are required for such work as localising faults in telegraph lines, but rough resistance-boxes right within, say, | per cent., would be good enough for ordinary work. As it is, an installing engineer, who would not scruple to dispense with a voltmeter and judge the electromotive force by the look of the lamps, searches for ground contacts with a 40-guinea bridge in conjunction with one defective Leclanche cell and a pivoted detector which sticks." A very useful and at the same time inexpensive form of galvanometer is The Holden-d'Arsonval Galvanometer. This galvanometer, as shown complete in Fig. 79, and with its cover removed in Fig. 80, is a development of the well-known d'Arsonval dead-beat zero instrument. In the improved galvanometer we have a powerful laminated permanent magnet of circular form, and placed horizontally. The poles of this magnet are brought round to face one another, and are turned out so as to encompass the moving coil. In the centre of the magnetic field, and midway between the poles, a cylindrical rod of very soft iron is placed, serving as a medium for concentrating the lines of force, and making the magnetic field quite uniform. The moving coil is built upon a light silver frame, and is wound with No. 40 silk-covered copper wire, and when mounted with its suspending wires it has a total resistance of about 16 ohms. The current is led into the coil by means of the suspended platinoid or phosphor bronze wire, starting from a spring at the top of the instrument and passing out through another wire fixed at the bottom and attached to a mill-headed screw. The spring holding the top wire serves to give the necessary tension. The bottom screw-nut is used to produce the desired torsion to bring the mirror to its zero mark. A special point about this instrument is an arrangement for lifting out the coil and its enclosed iron core, and thereby affording a ready means of renewing the suspension wires or mirror, and making other adjustments. By simply unscrewing a clamping screw, and removing one connecting wire from a binding clamp, the whole coil system can be removed. The advantage of this arrangement is apparent, as a number of different resistance coils may be supplied with each instrument, and at the same time it reduces the chances of damage in transit. With a coil having a resistance of 16 ohms and an added resistance of 100,000 ohms, a deflection of the coil equal to an angle of 1 deg. may be obtained with a pressure of 1 volt. As the scale is found to be of practically equal divisions, the instrument may be used as an ampere or voltmeter by the addition of suitable shunts or resistances. Measurement of the Internal Resistance of Batteries. Having ascertained the resistance of our tangent and mirror galvanometers, the data so obtained will assist us in measuring the internal resistance of the battery we are using. The student will notice the points of similarity between the methods here given for measuring battery resistance with those for measuring galvanometer resistance, page 313. Galvakometer. Direct bridge method. Half deflection method. Equal deflection shunt method. Thomson's method. Battery. Direct bridge method. Half deflection method. Equal deflection shunt method. Mance's method. A. Direct Bridge Method. — This is a very inferior method to either of the others to be described. It necessitates the enployment of two similar cells having exactly equal electromotive force. The two cells are joined up so as to oppose each other, and are then placed in the fourth arm of the bridge, and the resistance of the pair measured in the ordinary way. This value divided by 2 is taken as the resistance of the cell — a pure assumption, as we have no proof that the resistance of one cell equals that of the other. The arrangement is shown in Fig. 81. Fig. 81. B. Half Deflection Method. — Join up the battery by means of short thick wires with resistance-box and tangent galvanometer, and introduce such resistance, By as will allow of a deflection of about 55 deg. = d. Increase Bj to B 2 until the deflection is reduced one- half = cL = -J. then "-2 2 . r = E 2 - (2 Bj + G.) The connections are the same as for the determina- tion of galvanometer resistance by " half deflection method," Figs. 82 and 83. " To avoid mistake in calculation, first double the smaller resistance, to the result add the resistance of 830 PRACTICAL ELECTRICAL ENGINEERING. the galvanometer, and then deduct the total from the greater resistance." — Kempe. If with the lowest resistance we can give to B x the deflection should exceed 55 deg., the sensitiveness of the galvanometer may be reduced by employing a shunt, in which case the resistance of galvanometer G x S will be G+ S Example. — The Daniell cell referred to in last example was found to give a deflection of 10 deg. when E x = 4 ohms, using a shunt, s, of 1 ohm. On removal of shunt it required a resistance, E 2 , of 186 ohms to reproduce the first deflection. Eesistance of galvano- meter being 28 ohms. Bequired, r. r==s E 2 -E, Ej + G 186-4 182 , „ , 4 + 28-82" 5 ' 7d,m8 " w Fig. 82. Fig. 85. Example. — "With a tangent galvanometer, G, whose resistance was known to be 28 ohms, the internal resistance of a Daniell cell was found by the half deflection method to be as follows : When tfj = 50 deg. (tan 50 deg. = 112) Ej = 20 ohms. „ d 2 = ^ = 30 deg. (tan 30 deg. = -56) E 2 = 74 „ r=E 2 -2Ej + G = 74-2x20 + 23 = 74-68 = 6 ohms. C. Equal Deflection Shunt Method. — Join up galva- nometer, resistance-box, and cell whose resistance, r, is required with a shunt, s, between its poles, and note deflection, d u produced with resistance, Bj, in circuit. the disadvantage that, unlike the measurement of resist- ance, there exists no procurable standard of the practical unit, or volt. Still, the electromotive force of a well-made Daniell cell so nearly approximates to the theoretical value of the volt that we may safely take one of these cells for our standard. The Daniell cell is made in a variety of forms, but the one known as " Wheatstone's standard cell " will be found very suitable for our purpose. Into an outer glass or glazed earthenware pot (Fig. 89) is placed a cylindrical sheet of copper with a wire attached (for positive pole), and inside this a small porous pot, the space between the porous and outer pot being filled with a saturated solution of copper sulphate. A few small pieces of zinc are put into the porous pot, and sufficient mercury added to nearly cover them. Fib. 89. The porous pot is then filled up with water to the same height as the copper sulphate in the outer jar, and a short length of guttapercha-covered wire, with the end uncovered, so as to make contact with the mercury and zinc, serves to form a negative pole for the cell. "When not in use the cell should be dismantled, and after placing the porous pot in nitric acid for a short time it should be well washed, and then allowed to stand in water until again required. The mercury and zinc may be repeatedly used. The electromotive force of this cell is T079 volt. All. the following methods of determining electro- motive forces are based upon the principle of comparison against this standard cell : A. Equal deflection method. B. Equal resistance method. C. Wiedeman's method. D. Wheatstone's method. E. Poggendorff's method. F. Latimer Clarke's method. 332 PRACTICAL ELECTRICAL ENGINEERING. Equal Deflection Method. — As in the case of measuring the resistances of galvanometers and batteries by the equal deflection method, any kind of sensitive galvanometer may be used, as we have merely to reproduce a given deflection. Join up standard cell, Ej, resistance-box, and galvano- meter in simple circuit, Figs. 83 to 85, and unplug resistance, E 1; till a suitable deflection, d, is obtained. Eeplace standard cell, Bj, by the one whose electro- motive force has to be measured, E 2 , altering resistance in box to B 2 till the same deflection is secured as with the standard cell. Fig. 90. Then, if G = resistance of galvanometer, and r v r 2 the internal resistances of the two cells, B x and E 2 , it follows, since the deflections are equal, the currents must be equal also, and by Ohm's law we get E: _ B 2 C=- r 2 + E 2 + G' »-, + E x + G or, calling the total resistances in each measurement Ej and B 2 , Ej E 2 Ej : E 2 : : Ei : E 2 , .-• e 2 =e3. from which we see (as proved on page 313, " Experi- mental Proofs of Ohm's Law ") that the electromotive forces of the two cells are directly proportionate to the total resistances in circuit. With a high resistance in circuit, ^ and r 2 may be ignored. The greatest accuracy is obtained when E x and E 2 are made as high as possible. Example. — In the following examples the electro- motive force of a Leclanche cell, E 2 , was compared with that of the standard Wheatstone-Daniell, E t . Using a tangent galvanometer, we obtained d = 25 deg., E x 30 ohms, E 2 40. E : : E 2 : : E, : E, 1 : E 2 : : 30 : 40 E=^° = l-3volt, Example. — Employing the mirror galvanometer, the values of E x and E 2 were 7,000 ohms and 9,000 ohms respectively. E, 1 x 9,000 7,000 ' = 1'28 volt. Equal Resistance Method. — Join up standard cell, Ex, resistance-box, and galvanometer, as in preceding method, Figs. 83 to 85. Adjust resistance till a suitable deflection, d\, is obtained. Note this deflection, and also the total resistance in circuit. Substitute E 2 for Ej, and if it has a different internal resistance the resistance in the box must be readjusted so as to Fig. 91. maintain the total resistance the same as when Ej was in circuit. Note new deflection, d 2 . Then, if G x be the current producing d\, and C 2 the current producing d 2 , we have, by Ohm's law, Cl =§ = andC 2 =|. And since the deflections are proportional to the currents producing them, we have Ej ; E 2 '.". Gi : G 2 '. '. d 1 : a\, E 2 = E 1 ^. or If the tangent galvanometer scale is graduated into degrees of arc, then the tangents of d^d^ must betaken. /<^\ \ * Fig. 92. f^h. VjulV Make E as high as possible, and with a tangent galvanometer let d lt d 3 have equal values on each side of 45 deg. Example.— Using a tangent galvanometer and making the total resistance E = 30 ohms, the standard MEASUREMENT. 333 cell gave a deflection, d l7 of 41 deg., and the Leclanche a deflection, d 2 , of 48 deg. tan 48 deg. _ 111 ■87" tan 41 deg. = 1-27 volt. Example. — The shunted mirror galvanometer with E = 10,000, gave d x = 105 and a\ = 11 scale divisions. .\ E =1 105 + U E 2 = E x The mirror galvanometer (shunted down to T V m order to obtain a convenient deflection) gave with the standard cell, E lf and 10,000 ohms in circuit, a deflec- tion, d\, of 40 divisions. On substituting the Leclanche cell, E 2 , a deflection, d 2 = 50"5 divisions was obtained through the same resistance ; therefore 50-5 40 _ 1 x 505 40 = 1-26 volt. Wiedemann's Method. — This is a very good method, since it is entirely independent of the internal resistance of the battery, but a sensitive galvanometer and high resistance should be employed. Join up both cells in series, Fig. 92, and adjust the resistance so as to allow a high deflection, d\, to be obtained. The current, C^, producing this deflection with a total resistance, E x , in circuit is Ej + E 2 Cx- E Now reverse the weaker cell, E 2 , so that the two oppose each other, and note the smaller deflection, d. 2 , due to C 2 , E remaining same as before. therefore hence r _ E t -E 2 ° 2 E~~ E 1 C 1 -E 2 C = E 1 C 2 + E 2 C 2 , Ei : E 2 : : C l + C 2 : G 1 — C 2 : : d t + d 2 : d l - d 2 . N.B. — Since the weaker cell has to be reversed in above method, E a represents the Leclanche and E 2 the standard Daniell, whereas in each of the other methods described the reverse is the case. The above formula is applicable to mirror galva- nometers, etc., with tangent galvanometer tan d^ and d. 2 must be taken. Example. — With the tangent galvanometer, the Leclanche cell, E 1; and the Daniell, E 2 , in series, gave a deflection, d\ = 54' 5 deg., and with the Daniell reversed a deflection d 3 = 10 deg. Ej : E 2 : : tan d^ + tan d 2 : tan d x - tan d„ E! : 1 : : tan 54"5 + tan 10 : tan 54"5 - tan 10 deg. : : 1-40 deg. + "176 : 1-19 - "17 : : 1576 : 1224 ]/576 Ei - 1 1-224 - 1-28 volt. 105 - 11 116 94 = 1-24 volt. = 1. Wheatstone's Method. — This method, like the pre- ceding one, is independent of the battery resistances, and any sensitive galvanometer may be used. Join up in simple circuit, as in Fig. 93, the standard cell, Bj, galvanometer, and resistance in box until a moderately high deflection, d\, is obtained. Increase the resistance by an amount = E 1; so that a diminished deflection, d 2 , is produced. <1> Fig. 93. Eeplace Ej by the cell, E 2> whose electromotive force is to be measured = E , and readjust initial resistance in circuit till deflection dj is obtained, as with E x . The resistance is now increased by an amount = K2> sufficient to again reduce the deflection to d 2 , as in first case. Then Ej : E 2 : : E x : E. 2 ; or the electromotive forces of the two cells are directly proportionate to the added resistances. Make the initial resistances as high as the galvanometer will admit of, and the added resistance approximately double this. Example. — With an astatic galvanometer and an initial resistance of 10 ohms the standard cell, E 1} gave a deflection of 35 deg. = d\, which was reduced to 25 deg. by the addition of 20 ohms = E x . Substituting the Leclanche cell, E 2 , it required 19 ohms to reproduce the deflection d^, and to reduce this to d 2 an addition of 25 ohms = E 2 had to be made. E, 25 20 = 1-25 volt. Example. — Employing the mirror galvanometer, it required 2,000 ohms = Ej to reduce d\ to d 2 with the Daniell cell in circuit, whereas the Leclanche required 2,550 ohms. E 2 = Eji E 9 = lx E, = 1 2,550 2,000 = 1-27 volt. 334 PRACTICAL ELECTRICAL ENGINEERl^. Poggendorff's Method. — With this method, the reading is taken when no current is flowing through the galvanometer, the electromotive force of the cell to be determined being balanced against that of the standard, therefore the relative values of the divisions on the galvanometer need not be known. Hence any form of instrument can be used, a low-resistance astatic combination being very suitable. Again, since no current is flowing, all possibility of errors arising from polarisation is prevented. Also, by varying the resistances and taking a second reading -VXA/WVWVVVXAA- g Fig. 94. and combining the two values, we eliminate the internal resistance of the cell under investigation. Join up the two cells, galvanometer, and resistance- box, as shown in Figs. 94 and 95. The standard cell,E 1( should be stronger than the one, E 2 , to be measured, hence two or more Daniell cells in series must be used as occasion may require. Unplug the two 100-ohm = r x in A C and adjust the resistance, 1^, in A E until no deflection is produced on closing the key, K 2 . Eeduce resistance r x to r 2 by Fig. 95. inserting one of the 100-ohm plugs in A C, and again vary resistance to E 2 in A E, so that balance is again obtained, then E x : E 2 : : (E : - E 2 ) + (r x -r 2 ) : (R x - E 2 ) or E 1 _(R L -E ? ) + (r 1 -r 3 ) E, (R-E 2 ) Example. — On placing two Daniell cells, Ej, and whose electromotive force = 2 volts, between C E and the Leclanche cell, E 2 , to be measured with galvano- meter between A E, and making r 1 = 200 ohms, it required a resistance of 500 ohms in A E to prevent deflection of the needle of an astatic galvanometer. On r x being reduced to r 2 = 100 ohms, Ex had to be lowered to E? = 300 ohms. E x 2:E 2 : E 2 (R l -XJ + (r l -rJ:(R 1 --Rj>. (500 - 300) + (200 - 100) : (500 - 300) 200 + 100:200 3:2. E 2 = ^J? = 1-3 volt. If the electromotive forces of the two cells com- pared be equal, the test is impossible, and the greater the difference in their electromotive forces the more accurate becomes the measurement. Latimer Clarke's Method. — In the development of Poggendorff's method both the standard and the trial cell are compared when no current is flowing in either. The initial difference of potential, to the fall of which the electromotive forces of the two cells are to be com- pared, is set up and maintained by a third battery, E, Fig 96. of greater electromotive force than either of the two under comparison. Instead of an ordinary box of resistance coils, which might be damaged by the heat produced by a strong continuous current, a slide wire resistance may be employed as follows : Take about 20ft. of thin German silver wire and stretch it in a series of zig-zags between two rows of pins stuck into a dry board, the end of the wires being fastened to two binding screws, A and B, Fig. 96. If the length of each diagonal be 1ft., it will facilitate subsequent measurement. To terminal A connect the wires leading from the zinc poles of three batteries — E, the one maintaining the difference of potential in the wire ; E^ the stan- dard cell ; and E 2 the cell to be measured. Connect wire from positive pole of E through K to terminal, B, of slide wire, and from the corresponding poles of Ej, E 2 lead wires through two galvanometers, G v Go. Close K and move end of wire from E lf G x along the slide wire from A towards B. At a certain distance = Pj, the needle of Gj will come to rest. Measure the length of wire from A to P r Next touch slide wire with the end of wire from E 2 , G 2 . Note position, P 2 , at which G 2 comes to rest, and MEASUREMENT. measure length of wire, A P 2 . Then, assuming that the resistance of the slide wire to be uniform, and to vary as its length, the distances A Pj and A P 2 may be taken as giving the relative resistances, B x E 2 , of the slide wire included in the two circuits of E x and E 2 , and if C = current produced by E flowing through B A, then E 1 = CE 1 , andE 2 = CE 2 ; < .E 1= CE lj E 2 C E 2 and since C is common to both measurements, we get E 2 E 2 or the electromotive forces of the two cells compared, are proportionate to the lengths of the slide wires, AP^AP,. Messrs. Glazebrook and Shaw have suggested a very useful modification of above arrangement, by which one galvanometer suffices, a consideration of import- ance to amateur experimentalists. The arrangement is very similar to the preceding one, except that the two positive wires from Ej and E 2 Fig. 97. are connected to the two terminals, a, b, of a three- poiDt switch, the remaining terminal, c, being joined to the galvanometer and wire for making contact with the slide wire, Pig. 97. Close K and switch E x on to galvanometer by inserting the peg between a c, slide the free end of the wire from galvanometer along A B till needle comes to rest— note this point P r Switch E 2 on to galvano- meter and ascertain position P 2 . Measure A Pj and A P 2 , and proceed as previously described. Example.— Using a Grove cell, E, to maintain the difference of potential on the wire, a standard Daniell cell required contact to be made at a point, P 1( lift. 6in. from A, whereas with the Leclanche cell P 2 was at a distance of 14ft. 9in. : therefore, as lift. 6in. : 14ft. 9in. : : 1 : E 2 , E, = M^ = 1-28 volt. 116 Summary.— Of the above methods of comparing the electromotive force of cells, "the equal deflection method " has the advantage that any delicate galvano- meter may be used, but either the internal resistance of the cells must be known, or the interpolar resistance must be so great in comparison, that it may be neglected ; when this is the case it is a very ready and useful method. With the " equal resistance method " the same remarks apply as to internal resistance of cells, in addition to which the values of the deflections must be comparable ; with a good mirror or tangent galvanometer it works well. Fig. 98. Wiedeman's method is independent of the internal resistance, but to prevent errors arising from polarisa- tion a high resistance, and therefore a sensitive galvanometer, should be put in circuit ; also E and E 2 should not differ materially in value. With a good astatic galvanometer, Wheatstone's method leaves little to be desired. It is rather complex, but is independent of the internal resistance of battery. Poggendorffs method, especially as developed by Latimer Clarke, has the great advantage that it is a "null" method; the values are compared when no current flows ; therefore there is no risk of polarisation, and it is also entirely independent of the internal resistance of the cells compared. Measurement of Capacity. For the measurement of capacities some standard condenser is necessary. A £ or £ microfarad will be very suitable ; and, supposing the student has access to a standard condenser, he can easily make a copy for his own future use. Fig. 99. Take two well-seasoned mahogany boards, 15in. by 12in., and bore with a gimlet a series of holes round the four sides and at a distance of half an inch from the edges. Next take some paper — that known as "bank post" is very suitable — and after cutting it into sheets, 14in. by llin., and drying them well, dip them, one by one, into melted paraffin wax. Allow the sheets to drain, and hang them up in a dry room to cool. Now cut a series of sheets of tinfoil, 12in. by 10in., and commence to build up the condenser (Figs. 98 and 99). §36 PRACTICAL ELkCfklCAL ENG/NEEX/lvG. Place one of the boards on the table, and lay upon it two sheets of the paraffined paper ; then a sheet of tinfoil, laying on the sheet a strip of foil sufficiently long to project over one of the edges of the paraffined paper ; next, two more sheets of paraffined paper, then a second sheet of foil with a projecting strip, but with the strip this time turned towards the opposite edge of the paraffined paper. Continue the process until some 40 sheets of foil have been laid, each sheet separated by two layers of paraffined paper, taking care that the ends of the strips belonging to the odd numbers lie over each other on one side of the pile, and the corresponding strips belonging to the even numbers forming another group on the other side of the pile. Lastly, place two sheets of paraffined paper on top of last foil, and bend the whole of the " odd " strips up on to the top at one side, and the whole of the " even " strips up on the top at the opposite side ; folding the ends of each bundle of strips round the ends of two short wires, pass these wires through two holes in the top board, which must be carefully placed on the top of the pile, and by means of suitable screw clamps compress the whole firmly together. This being accomplished proceed to compare Fig. 100, the capacity with that of a standard condenser by one of the methods subsequently described ; should it be found too small, unclamp and insert some more sheets of foil and paper until on further trial the capacity of the condenser is found to equal that of the standard. When this is attained, screw the top and bottom boards securely together by brass screws (in the holes previously alluded to), and fill up the space between the edges of the boards with melted paraffin. The two wires coming through top board must now be soldered to two brass terminals screwed on to the board, and when not in use these terminals should be connected by a loose brass strap. Direct Discharge Method. — The kind of galvanometer most suitable for the measurement of the capacity of a condenser is Thomson's reflector, and before com- mencing the determination the controlling magnet should be turned so that its field tends to neutralise that due to the earth. If this neutral point is arrived at, the spot of light will not always return to zero- hence, although the galvanometer is in its most sensitive state when these conditions are fulfilled, it is necessary to regulate the position of the magnet so that the magnetism of the earth sligbtly predominates. Having adjusted the galvanometer, connect it up with a standard condenser (£ or J microfarad will be sufficient), a good Daniell cell, and a Morse key, as in Fig. 100. On depressing K a current rushes into the condenser charging it to the potential of the battery employed accompanied by a momentary deflection of the spot of light on the galvanometer scale. Note value of deflec- tion, d\, produced, and continue holding the key down until the spot of light has returned to zero, then release key and the condenser will be discharged through the galvanometer, the deflection, d 2 , this time being in the opposite direction. If the galvanometer has been correctly adjusted, d\ will equal d 2 ; should they slightly differ the mean of d\ and a\ may be taken as the true value, but if the discrepancy be considerable, proceed to readjust the galvanometer and scale. Take the mean of five or six sets of readings obtained in this manner and call it D v Now substitute for the standard condenser the one whose capacity is to be measured, and take the mean 0=F - Fig. 101. of a similar number of readings obtained in the same way as with the standard condenser. Calling this value IX, and the capacities of the standard and trial con- densers Cj and C 2 respectively, we have C, : C 2 : : D : : D 2 or Co = C ^ Usually the galvanometer is placed as in Fig. 101, in which case we only get a deflection when the con- denser is discharged, but in all other respects the manipulation is the same as in the previous arrange- ment. Since, in this method, the galvanometer is not affected on charging, there is no necessity for holding the key down while the spot of light returns to zero, therefore a short, firm contact suffices to charge the condenser, and the discharge may follow immediately— a point of great importance, as we thereby prevent the phenomena known as electrification. Example. — Required, the capacity of a newly-made condenser, C 2 , from following data, obtained by the MEASUREMENT. 337 " direct discharge method." Using two Daniell cells in series, C a gave a deflection of 195 scale divisions, whereas a standard "5 mf. condenser, C v gave under similar conditions a deflection of 18 scale divisions. •5 : C„ 18 : 195 C 2 = •5x19-5 18 = -542 mf. Thomson's Method. — This method, which is far more accurate than the direct deflection method, is now very generally employed. The theory of the process is very clearly shown in the following diagram, which is but slightly altered from that given in Messrs. Munro and Jamieson's "Electrical Tables." On closing Kj the poles of a well-insulated battery of one or more Daniell cells are joined through the two resistances, B, and B 2 , a * the points D, B. Calling Vj and V 2 the potentials at junctions, D, B, of the battery wires with the two resistances, B x and B 2 , we have Now depress simultaneously the two keys, ~K 3 and K 4 , thereby charging the two condensers, C x and C 2 , respec- tively to the two potentials, V a and V 2 . If Cj and C 2 represent the capacities in microfarads of these two condensers, and Qx and Q 2 the quantities given to them, then Q i: Q xVaO^VaC,. Next release the two keys, K 3 and K 4 , and allow the two opposite charges of + and - electricity to mix through the wire, W, then if Qj = Q 2 on bringing the galvanometer, G, into circuit by closing Kj, there will be no deflection. Should, however, a deflection occur, it shows the capacities are unequal, and the ratio of Bj to B 2 must be changed until on trial no deflection is produced. Then V T C 1 =V 2 C„ or But or V 2 : V x : : C x : C 2 . V 2 : V a : : E 2 : B lt ' . B 2 : Ex : '. Cj : O . C 2 =|iC 1 . Where accuracy and dispatch are essential, some form of key is necessary (such as Lambert's) which combines the movements required for charging, mixing, and discharging the condensers; but for ordinary experimental work a Post Office Wheatstone bridge, supplemented by two Morse keys, will be found suffi- cient, as seen in Fig. 103, in which the connections are lettered and numbered with those in Eg. 102 for the sake of comparison. To make a measurement : (1) Arrange apparatus, as in Fig. 103, and commence by taking out the 1,000-ohm plug between D and E. Call this E x . Then unplug 2,000 ohms between E and B, and proceed as follows =£*. (2) Firmly close K x . This brings the battery in circuit. (3) Firmly close K 3 and K 4 simultaneously, so charging both condensers, but with electricities of opposite sign. (4) Eelease K 3 and K 4 , and afterwards K v This allows the two charges to mix, and cuts out the battery at the same time. (5) Depress K 2 and allow the surplus charge (if any) to pass through galvanometer, Gr. Fio. 102. Note direction in which the deflection occurs, and keeping Bj constant, make Bo, considerably less than Ej, say = 100 ohms, and repeat the experiment. If the deflection is now in the opposite direction, it shows that the true value to be given to E 2 lies between 100 and 2,000. The resistance, B 2 , in E B must then be varied until no deflection is produced. Example. — In comparing the capacities of the two condensers mentioned in last example, putting the standard "5 mf. at C l3 and the unknown at C2rwith B : = 1,000 ohms, it was necessary to make B 2 = Fig. 103. 910 ohms, in order that no deflection should occur, hence Cj : C 2 : : E 2 : Bj. C.-C3, " 5- 910~' = -549 mf. A modification of the above method, given in Messrs. G/lazebrook and Shaw's "Practical Physics,"p. 476, has the great merit of considerably simplifying the manipu- lation, and in which the resemblance to the Wheatstone bridge method of measuring resistances becomes at 338 PRACTICAL ELECTRICAL ENGINEERING. once apparent. Fig. 104 shows the theoretical, and Fig. 105 the practical arrangement, using the Post Office bridge as in last method. Join up as in Fig. 105 (K may be an ordinary Morse key), the wire from B being joined to central terminal of key, while the back terminal against which the key rests in its normal condition is in connection with the Fig. 104. point a, thereby keeping the plates of the two con- densers in metallic circuit, and therefore discharged, while on depressing the key the battery is brought into circuit and the condensers charged. Unplug resist- ance E 1( and adjust E 2 , until no deflection occurs when K is either closed or opened, then, as before, G 1 : C 2 : : B 2 : Bj. Fig. 105. Example.— Employing the same two condensers as in previous examples, putting the -5 mf. at C x and the unknown at C 2 , and giving E x a value of 2,000 ohms, no deflection occurred on closing or opening K when E 2 = 1,800 ohms; therefore 2 'B, X l,800~ 5 x -9— 55 ad- measurement of the Combined Capacities of Two Condensers. _ When n condensers are arranged in parallel or mul- tiple arc, Fig. 106, similarly to the so-called quantity Fig. 106. arrangement with voltaic cells, the capacity of the combination is the sum of the several individual capacities, or C-Cj + C 2 + ,etc. but if they are joined up in series, Fig. 107, analogous to the " cascade " arrangement with Leyden jars, then the joint capacity is the reciprocal of the sum of the reciprocals of the separate capacities, or = 1 1 + \- 1- < etc. C, C, Example. — When the two condensers previously used, and which gave separately by the direct discharge method deflections of 8 and 19 • 5 scale divisions respec- Fig. 107. tively, were joined "in parallel," the discharge reading was 37 divisions ; but when joined up " in series " the deflection was 9'5 divisions, the same battery being used in each determination. Calculating from above formula, the deflections should have been : In parallel, D = 18 + 19'5 = 37"5. 1 1 In series D = ■0555 + -0512 -1067 = 9-4. Measurement of Resistances by Fall of Potential. If the two poles of a cell whose electromotive force = E be joined by a wire of resistance E, then the fall of potential may be shown graphically, as in Fig. 108. If internal resistance of the cell, r, be small in com- parison to E, it may be neglected, and only the differ- ence of potential between the two battery terminals taken into consideration. The fall will vary directly with this external resistance, therefore, taking any two points on this connecting wire, the resistance enclosed between them will bear the same relation to the differ- ences of potential existing between such points as the total resistance of the wire bears to the total difference of potential between the two poles of the battery. Fig. 108. Or, again, consider A B, B C, then the resistance, E 2 , of B V-Vn between AB orVj-V,. E x : E 2 Hence if we have potential differences, can readily ascertain the wire divided into two lengths, resistance, B p of A B is to the C as the difference of potential, is to that existing between B C the means of comparing these and a known resistance, Bj, we the value of B 2 . We can do this MEASUREMENT. 339 either by employing a Thomson quadrant electrometer or a mirror galvanometer, having a high resistance in circuit. Employing the galvanometer, and touching the points A B on the connecting wire (so as to put the galvanometer in parallel or derived circuit), the current passing through the galvanometer, and therefore the deflection, a\, will depend upon the difference of the potentials at A and B. Similarly touching B and C the deflection, d. 2 , will represent the difference of potential between B C or Ivj : B 2 ■ • "i • **i To make a determination, join up a good Daniell cell of very low resistance, the standard resistance, Bj — which may conveniently consist of a moderately thick iron wire of 1 ohm resistance stretched on a board as in Fig. 96 — and the object, B 2 , whose resistance has to he determined in simple circuit. This ensures the same current passing through Bj and B 2 , Fig. 109. Connect galvanometer wires to A B and note deflec- tion, dj, with Bj = 1-ohm circuit ; remove to B C and observe deflection, d? ; lastly, replace wires on A B and take another reading, d^. Bx : B 2 : : Fig. 109. The object of taking two readings at A B is to correct any error arising from any possible alteration in the electromotive force of the battery during the test. H ds = d 1 it may be rejected, but should a discrepancy appear, then the mean of the two values must be taken, or di + d & . •. °- :■-'.'.;;„.•? - --••'.:"? , • V ••-"• - >v?-c -"C-O.N-c ft'.E TE P . •■ r-' •■'.■■ ^:-^o;-:--: ? ;-^:-v,^^o-:v:o^ P :-:-;^OVv ; ; Fig. 133 Fig. 134 When the culverts are finished, the next process is In the first place a cord is passed through the culvert, the actual drawing in of the mains These come in and usually for this an ingenious and simple method is 0" wide for* 2" . 0" Culvert. — 8" wide for 1" . 8" Culvert, j« 1 " . 3" wide for I". 3~ Culvert.^ , ^-^-.^ — >j Fig. 135. copper strip lin. wide by Jin. thick, just as rolled from adopted. At the Kensington station may be seen a the mill. They are uncoiled and stamped out straight curly-haired black dog, a permanent official of the 358 Practical Electrical ElvGitfEERWc-. works. This dog, with a cord attached to his collar, is put into the culvert and the top closed in. The men then go to the next box and call the dog, who creeps along, drawing the cord, and so on to the end. The cord is then attached to a chain, and the chain in its turn to the copper strip, which is then drawn in by the men. At each insulator box the glass insulators are now pressed into the holes (l^in. diameter) in the timber or into its position upon the insulator. The three more strips are thus successively drawn in. The copper strips having been passed into the culvert are yet lying along the bottom. They have now to be stretched sufficiently taut to be everywhere in air, except where they touch at the insulating supports. A sag of about 2£in. in the mains is usually allowed between the insulators. The straining pieces, S, each consist of a bridge or Fig. 136. baulk. These insulators, I, are of the form shown in the illustrations, Figs. 127, 132, and 134, with five deep rings to give a long length of insulating surface, and thus to guard against leakage by moisture creeping. The insulation is still further increased by each insulator being previously dipped in hot copal varnish. The head of each insu- lator is slotted out of a width to receive the copper strip. As each strip is drawn past, a man stands at each insulator box along the route and lifts the strip arch made of gunmetal, of the shape shown in the illus- trations, Figs. 126, 131, and 133, and in detail in Figs. 138 and 139, and carefully designed to afford the requi- site stability, both for resistance to the strain of the copper mains and for holding these latter absolutely fixed, while at the same time obtaining the highest possible insulation. The insulation is assured by the use o'f glass insulators with deep grooves, similar to those already mentioned, but more solid, and squat to withstand the strain. ELECTRIC LIGHT MAltiS. m In placing them into position, a ring or pad of solid second pad of solid indiarubber is placed over indiarubber, E, Figs. 126 and 131, is first placed each insulator, which are thus evenly bedded and l 1 i i ) f ( r i ■\ > < r i ^i 1 c r i ^ i < r i ^ i i K-T7 | ~T"' Fig. 138. 4 -- t Fig. 140 , bled to withstand the heavy end strain without the gainst the straining baulk, upon these are placea e The etal brid stra i mn g he glass insulators, I I. Fig. 137, and then a edges cmpp g the gl 360 PRACTICAL ELECTRICAL ENGINEERING. pieces, S, are then placed in position, and the copper main, Cu, is passed through the slot in the centre. It should be noticed that this slot is made with the lower side sloped, or wedge-shaped. A loose piece inside the slot screws down tightly upon the copper main, which is thus slightly bent, and becomes firmly fixed or wedged in position, so that by this simple means the more the strain on the main the tighter it is gripped. The pinching screws are made of aluminium bronze or Delta metal, or in dry situations of steel. The straining is accomplished in various ways. The most scientific and certain is that often used of a hydraulic jack, made to form a lever to draw the mains up tight. Placed in position at the side of the trench, bedded against the concrete edge, a few strokes of the is usually large enough to hold four strips, but can be made to hold six strips if necessary. It is shown in detail in Fig. 140. The culverts when going under roadways have to be made of extra strength to carry the heaviest traffic without fear of the covers breaking or the side walls crushing in. Certain regulations have been issued by the London County Council, and the designs of culverts and covers given are constructed fully to comply with these requirements. The trenches in these cases are about 4ft. deep. The illustrations, Figs. 132, 133, and 136, show cross sections and longitudinal sec- tions of a 2ft. culvert under roadway. The smaller culverts are of similar construction, the only difference being in the width. The culverts have Fig. 141. hydraulic handle tightens up the main, and the pinching screws are then screwed tightly down upon the _ wedge-piece, W, Figs. 126 and 131. The straining for shorter lengths is also often done by the simple means of ropes and pulleys, or by a crowbar strained against a baulk, or sometimes by a right or left-handed screw. The means employed are mainly dependent upon the length of the strip, and thus upon the necessity for greater or less force. When the copper strips are properly tightened from straining-box to straining-box, the ends are over- lapped and tightly connected together by a grip-box or connecting-box, C, Figs. 126 and 133, which simply means pressing the ends of the flat strips firmly together by means of pinching screws. This grip-box a solid cement bottom, and the walls are of 9in. brickwork set in cement and with an inside coating oi cement to prevent any percolation of moisture. They are also sometimes constructed entirely of cement 9m. thick. Two methods of covering the culverts are adopted according to judgment. They are either covered in with two thicknesses of 2|in. York stones ; or in some cases with cast-iron covers having ribs on the upper surface and filled in with concrete. Both these methods are shown in the illustrations, Fig. 132 being a longitudinal section of a culvert, half of which is covered with thick York stones, and the other halt indicating the culvert as covered with ribbed iron plates and concrete. Fig. Ill is a reproduction from a photo- graph of the work of LrenchhiLr. ELECTRIC LIGHT MAINS. 361 The covers to the boxes under the roadway have, of course, to be adapted to the nature of the rest of the roadway surface. Both the insulating and straining boxes are dealt with in the same way. The covers, Fig. 135, are made of a cast-iron frame, hollow on the upper side, fitting into the boxes and easily removable for inspec- tion. The hollows in the upper surface are filled in with concrete, cement, asphalte, or other materials, to match both the colour and the rate of wear of the material of which the roadway itself is constructed. The joints of these covers are made water-tight, and at cases heavily-insulated cables drawn into pipes are used for the distance required, each cable having its own separate pipe. The ends of these pipes are brought into insulator or straining boxes (Fig. 142) of the same form as those used for the culverts, and the cable is screwed tightly to the copper strips in the manner shown. Similar arrangements are adopted for connecting the house mains to the three-wire mains. They are led to the nearest insulating box, and are connected respectively to the inner main and one of the outer mains. If it is Fig. 142. the same time noiseless, so as not to vibrate under the traffic, by inserting a serving of tarred rope in the frame- work of the box before the cover is put on. Where wood pavement is in use, the cover is made with ribbed openings of the necessary size to match the rest of the pavement, and hard wood blocks are cemented in, as shown in the illustration, Fig. 134. The arrangements for connecting a culvert under a roadway with that under the pavement are seen in Fig. 133. It sometimes happens that the space under the foot- way is so small that culverts cannot be built. In such ever necessary to alter the balance of the current in the two halves of the three-wire mains, it is a matter of a few minutes' work to lift the cover, unscrew one end of the house main, and screw it upon the opposite outer main strip. The Callender-Webber System. Two systems of underground mains for electric light distribution are carried out by Calender's Bitumen Telegraph and Waterproof Company, Limited, of Leadenhall-street, London, These two systems are 362 PRACTICAL ELECTRICAL ENGINEERING. known respectively as the Callender-Webber system and the Callender Solid system. In- both of these, highly-insulated copper cables are used, laid under- In the Callender-Webber system the bitumen is moulded into solid casings having holes throughout the length, and through these the insulated cables are Fjg. 143. m\\\\\\m\\\\\m\>\m; SERVICE BOX A FEEDING BOX Fig. 144. ground in trencbes and protected by bitumen. The method of using the bitumen constitutes the difference between the systems, drawn in. This gives facilities for the removal of cables and the substitution, if necessary, of others; and for the provision of spare space to be occupied by other cables as the demand increases, without the necessity for again taking up the streets. In the Callender Solid system the insulated cables are laid in an iron trough and the whole filled in solid with melted bitumen, the cables being held practically immovable when once laid. The decision as to which of these two systems is the most suitable depends largely upon conditions of cost and of locality. The solid system will in most cases be the cheaper, if the cable is for a certain stipulated transmission of current which will never be exceeded, ELECTRIC LIGHT MAINS. 363 The general arrangement is well shown in the descriptive section and plan, Figs. 143 and 144, of the roadway, showing six feeding mains, laid under the street among a bewildering array (not at all uncommon in towns) of gas and water pipes and main sewers, with a distributing main on the three- wire system laid under the footpath, feeder boxes and service boxes being constructed flush with the pavement. The appearance of the bitumen casing is clearly indicated in Fig. 145. It is made in 6ft. lengths of blocks of bitumen concrete, pierced in the manufacture JOINT Fig. 115. or if the demand for current is known or can be estimated closely, so that necessity for alteration or addition is not likely to occur. The Callender- Webber system is most suitable for central station work with feeders where the addition of other mains as the demand increases will be certain to be required. Many large contracts on one or other of these plans have been carried out in all parts of the kingdom, both for central station distribution or for feeders at isolated installations, and also in combination with the various systems of bare copper mains for use in special situa- tions. The numerous practical details, which are so necessary for the success of any system of distribution, have thus been worked out as the result of actual experience, and the precautions fully learnt which must be taken to ensure high insulation and safe and uninterrupted supply, as well as to assure ease in laying and in the connection of branch or house mains. We will first describe the Callender- Webber system of underground electric mains, this being the system most applicable to networks of new central stations likely to increase in size. The system is the outcome of the joint inventions of the Callender Company and Major-General Webber, E.E., and its essential distinc- tion lies in providing a solid yet insulating protection to the cables, and a separate way or passage for each cable run, by a varying number of holes or ways. The standard sizes of these cable cases are shown in Fig. 146, and are for two, three, four or six ways, of either l£in, lfin., 2fin., or 3in. diameter. The bitumen concrete is composed of natural bitumen (one of the most durable materials known) mixed with sand and wood fibre specially treated. oo oo ooooo Fig. 146. The resulting material is tough and strong, with great power of resistance to crushing, breaking, and tensile strains. It is impervious to water, is not affected by gas or acids found in the ground, and is a non-conductor of electricity. It does not expand or contract, and is capable of withstanding, when embedded in the ground, the weights of heavy traffic. It can be made to any shape, and the cases can be bent up or down, or to curve to the right or left on the job in the work of 364 PRACTICAL ELECTRICAL ENGINEERING. laying, and the process of laying is comparatively simple. When laid each way is a closed passage, com- pletely separated from all the other ways and from earth by an insulating wall of bitumen, and the cables are, therefore, subject to no unfavourable conditions from contact with each other, or from deleterious or conducting substances. When constructing the conduit it is easy to lay the casing with a larger number of holes than is necessary for present requirements, the additional cables being easily drawn in as the demand on the network increases without opening the roadways or disturbing the traffic. The following table gives the stock sizes, with the size of cable taken : Sizes op Callender-Webeeb, Casings. Size. 2 way 3 way 4 way 6 way l£in. ways, taking up to 19 / 14 cable. 4£in. by 2|in. 6|in. ,, 2jin. 4£i;i. ,, 4£in. 4|in. ,, 6|in. l|in. ways. taking up to 19 /n or *V 2|in. ways, taking up to "Vis cable. 3£in. by 6in. 3^in. „ 8|in. 6in. ,, 6in. 6in. „ 9in. 3in. ways, takes over £in. sect, area, in- sulated. 4in. by 6Jin. 4in. ,, 9i-in. 6|in. ,, 6|in. 7in. ,, 9|in. Sin. by 9in. Sin. ,, 13in. 9in. ., 9in. 9in. „ 13in. In laying mains underground, whatever the system, it is advisable to carry them as near to the houses as the cellars will admit, and as far as possible the trenches are made under the footpath. When the pavement is of a costly nature and the roadway is of macadam, it is better to run the trenches along the road, but usually the pathway, if not already occupied by telegraph mains or large cellars, is best and cheapest. Under paved footpaths the depths at which the mains are run need only be sufficient to be just below . the higher gas and water service pipes, the concrete foundation of asphalte, or the flagstones of the pave- ment. In practice, the bottom of the trench is usually 12in. to 18in. below the pavement level, but in cases where space is limited the casings can be run with perfect safety in 3in. or 4in. of depth. This adaptability of the system for limited space, combined with its high mechanical and electrical protection and its power of curving up, or down, or to one side, make it extremely convenient in many places were more rigid systems would be inapplicable. In the roadway it is customary to have the trench 3ft. deep. Under an ordinary macadamised road this depth will be quite safe for all ordinary traffic and for temperate climates. If the roadway is concreted as for wood or asphalte paving, it is sufficient to have the mains laid immediately below the level of the concrete. The actual process of laying the Callender- Webber mains is as follows : The course of the main is first laid out, and the trench dug to the required depth. The trench is made in as straight a line as possible, and is somewhat carefully levelled, a good foundation being secured by ramming down the soil. Occasionally rough concrete is employed in the trench to bed the conduit, but this is necessary only in exceptional circumstances. As long lengths as are permitted by the authorities are opened at a time, arrangements being made to avoid interference to the traffic by bridging the trench where necessary. At crossings, however, the work is done in short sections to avoid blocking the traffic. The surplus earth is everywhere carted away regularly. Flo. 147. The bitumen casing is next laid upon the bottom of the trench and jointed together. This jointing is carried out length by length to form one solid and con- tinuous casing. Each fresh 6ft. length is placed on the ground, with 2in. to 3in. interval between it and the one already laid. In the meantime, some bitumen concrete is being heated in the large iron cauldron. Mandrels are pushed through each of the holes in the casing, joining the two sets of holes together. Then the bitumen concrete is run in, stamped into position, and shaped into the same shape as the original casing. The joint is thus made absolutely waterproof, and the mandrels ensure the holes being smooth and con- tinuous. The result is practically one solid bitumen casing, and except for the newness of the material a person passing along can hardly tell where the joint has been made. The mandrels are then pulled out, the earth thrown in again, rammed down, and the road repaved. Wm Fig. 148. In certain circumstances, where the mandrels cannot be used, a different method is adopted. The ends of the casing are butted together (see Fig. 147), and saddle pieces of material similar to the case itself are placed at the joint, which is made tight by a little bitunieij seared with a hot iron, ELECTRIC LIGHT MAINS. §65 The next detail is the construction of the drawing-in boxes. These are constructed in a simple manner by the building of a pit in brickwork at the places required, in the manner shown in Fig. 148. In the larger sizes these are made 3ft. by 3ft., and about 4ft. deep. The bottom is not concreted, but left in "ordinary brickwork, so that any moisture that may get in may easily drain away. The walls of the pit are built up, and the bitumen casings are so arranged that they project about 6in. into the pit. Above them the brickwork, overlaid and tapered up, as shown, forms a manhole in Three different kinds of boxes are in use : 1. Feeder boxes, for the connecting of feeders to distributing mains. 2. Service boxes, for the connection of mains to customers' mains at points where large supplies of current are to be taken off. 3. Supply boxes, for the supply of householders, put in, if required, when service boxes are too far away. These latter are usually constructed of cement or brick built round the conduit after it is laid, so that the conduit is cut at the point most convenient for tapping the cables. Fig. 149. the surface of the street, having a cast-iron box, and removable lid. The cover plates are generally made 18 by 12, 20 by 15, 24 by 15, or 24 by 24 inches, according to the size of the pit. The plate on the footpath is filled in with cement to resemble the paving in which it is placed. In some cases, where access is not often required, it is often found desirable to seal in these boxes. For this purpose the boxes are cast in a special form (see Fig. 149), so that a second lid can be placed on the inner rim there seen under the pavement lid, and the box then made absolutely watertight by sealing in the false lid with red lead or asphalte. When the conduit is all laid and the various boxes properly built, the drawing-in of the cable itself follows next. In the smaller sizes of casing a cord is passed in as the conduit is laid. The mandrels are specially made with a hook at the end, to which the cord is fastened as each length of casing is laid and the mandrel withdrawn, the cord is therefore drawn through. With the larger sizes of holes such a pre- caution is not necessary, and when the conduit is laid a jointed rod— something like a sweep's rod— can easily be pushed through from box to box. This is attached to a cord, which in its turn is drawn through and pulls in a rope. The rope is attached to a cable, which is 3(36 PRACTICAL ELECTRICAL ENGINEERING-. pulled in either by a number of men hauling or by the as these would only be used for feeders or for supply aid of a winch. The ways are quite smooth inside, and mains in the country, and for town supply the lengths FOOTPATH LEVEL Fig. 150. without any great difficulty. Lengths such the demand was heavy and service boxes numerous. 'ELECTRIC LIGHT MAINS. 367 The cables that are used are Callender cables of high insulation with dielectric of vulcanised bitumen, and are made as follows : The conductor is of stranded copper cable of not less than 98 per cent, conductivity. This is first covered by a solid sheath of bitite (bitumen vulcanised under the Callender process) put on uuder heavy pressure at one operation. This core is then served with tape and insulating compound, and again served with either jute yarn or additional tapes, finally braided with hemp yarn and passed through a bath of asphalte compound. The cables are thus made extremely durable, resisting perfectly themselves all action of moisture or coal and sewer gas. When laid in the solid casing of bitumen, therefore, they are practi- cally indestructible. The bitumen is also, it appears, a thorough protection against rats, for although these mains have been laid now for several years, the rats have never been found to bite either the cables or the casings, although it is known they have made in some cases the spare holes in the casing their mode of travel. In connecting the mains to branch or service supply circuits, the course is often adopted of building what are termed fuse-boxes, Fig. 150, in the ground, in which the junction of the service line is safeguarded by the insertion of a solid fuse. The outer pit is made of a depth to suit the position of the casing with its wires. The inner box is made watertight, and is placed inside the pit with air space around it. The bitumen casing projects a few inches inside the inner box, to which it is carefully sealed with bitumen. The upper lid or manhole of the whole street box is set flush with the pavement, and any little moisture that might get in simply drops to the bottom of the pit and filters away. The method of connecting the feeders to the mains is simple and ingenious. It is the same in both systems. The Callender Solid System. In the Callender solid system of underground electric mains, the cables, heavily insulated, are laid in suitable troughs, generally of cast iron, placed in trenches under the street, and the whole of the vacant space in the trough round the cables is run in solid with refined bitumen. All the bitumen employed is genuine natural Trinidad bitumen, free from any admixture of gas, tar, and pitch. The whole forms a solid and compact mass, into which neither gas nor water can possibly penetrate, and which itself forms a very high electrical insulation. There are few substances more durable than this bitumen, and with cables thus embedded there is little probability of any deterioration taking place in mains when once laid, while the thorough mechanical pro- tection which is ensured reduces to a minimum the liability of injury from exterior causes. Mains laid on this plan are permanent, and form a sound engineering job. It is of course clear that such mains should only be laid when the conditions do not require that the capacity of the cables should be after- wards altered. The Callender solid system is especially suitable for connecting mains for isolated plants where the conditions are settled and well known ; for heavy mains in large cities where the consumption is likely to attain its maximum at once ; for heavy distributing networks ; and for the heavy feeders which are run to various points of the system of three-wire distribution. It is also peculiarly suitable for arc lighting on the series system where long lengths of single or double mains are required to be run. The combination of vulcanised bitumen as the insulation for the cable itself, with plain bitumen run around it as a sheath in the trough, is one that ensures an absolutely safe and constant insulation, on which faults are unlikely to appear. Eepairs, when necessary, are easily and rapidly made. Altogether, it forms one of the most trustworthy and satisfactory methods of placing cables underground, and has a certainty of being more permanent and lasting than most of the other parts of an electric fighting plant. The work of laying, once done, is thorough and complete. The troughs for the mains are made of cast iron. For town work this is especially preferable, as it offers a permanent protection from the picks of workmen of other companies. In some cases the upper surface of the trough having been filled nearly to the level by bitumen, is covered by a layer of cement. In others the trough is covered in with cast-iron lids. The thickness of the metal is from ^in. to -&va.., varying with the size of the trough and the liability of the soil to disturbance. These iron troughs are made in lengths of 6ft., having socket pieces cast on one end, so that when fitted together the surface inside the trough is of one level. For carrying the mains round corners, and for changing levels at crossings, circular pieces and curved troughs are made, but considerable deviation from the straight line is possible with the ordinary type. In country roads, and in places where wood is plen- tiful, troughs of sound timber are often substituted for those of cast iron, care being taken to select wood which will stand underground without rotting. The planks should not be less than fin., and the lid should be of lin. stuff. It is not advisable to use creosoted wood, as the action of the products of coal-tar distil- lation are found to be injurious to nearly every form of dielectric. Brick and cement trenches are occasionally used for special situations, but they are expensive, and offer no advantages over those of cast iron. The ordinary shapes and sizes of mains on the Callender solid system are shown in Fig. 151, which comprises sections of four-way and six-way insulated mains, laid in bitumen in iron troughs, and covered over at the top with cement. A very usual case in a distributing network is where a pair of heavy feeders to a distant point are run along with the distributing mains in the same trough. This arrangement is shown in Fig. 152. In both cases the position of the cables in the trough is kept by bridges of hard bitumenised wood of the shape shown, which 368 PRACTICAL ELECTRICAL ENGINEERING. are first thoroughly dessicated and then saturated with bitumen. These prevent the cables from touching the In Fig. 153 is shown a pair of heavy feeders, 91 strands of No. 9 wire. These are highly insulated, and &> c Fio. 151. bottom of the trough, or of accidentally shifting their each covered with outer lead casing; then laid one relative portions. above the other iu solid bitumen in ft narrQW irQU ELECTRIC LIGHT MAINS. 369 trough, and covered in with cast-iron lid. The joint of While still molten, the bitumenised wood bridges are the trough is shown in section below. pressed into place across the trough at intervals of 18in. Fig. 152. In actual practice the method of laying is as follows : The trenches in the ground having been dug and levelled, the iron troughs are laid therein, and are jointed together in one length with countersunk bolts and nuts, Fig. 154. \ \ Fig. 153. apart. When the bitumen is set, the cable, which has been brought on huge drums, is paid out into the ''>'<>>i, passing over the positive without touching. j^""^ WWWWWWWWWW^ vwwxww^x^vww^^wwwwwwwwwwwwwwwwxwwww y qfn rr\\ pl A©j4i itW^ OB UJJ UJJ LUJ LB IL & / / / / WV\V\' l A^7f/)77777777 V///,//////////////////// ///////M_lJ / ///////Mv/////77^77777/77^ Za Fig. 156. ends. The second pair of distributor cables, D D 1( are passed right through the junction box without cutting, and a space of some inches is bared to the copper upon each of them, these spaces being not opposite to each other, but opposite to the mains to which they are to be connected. Similar copper pieces, Pj P x , are sweated to each of these bare places, one copper piece being fixed on the main, D M on a line with the ends of the first main, E E, and the other piece being fixed on The cables and the connecting pieces are then insulated by semi- vulcanised material, and then pro- tected by tape ; the inner box is filled in with molten fine bitumen, and the cover placed on. The outer box is then similarly filled in with bitumen, thus forming a perfect protection from moisture getting into the joints in the inner box. The last lid is placed in its place, and the whole covered up with earth and finished off level to the road with the same paving as the roadway. 372 PRACTICAL ELECTRICAL ENGINEERING. In certain cases these four-way boxes are left without the inner space being filled in with bitumen to allow junctions of house mains to be easily made. This type of box is, however, designed to be filled in solid and permanent, and, if accessible junction-boxes are re- quired for the junction of house service mains or of a branch distributing main, a solid main fuse is used in a fuse-box with accessible manhole, as shown in Pig. 150. These accessible fuse-boxes are applicable to either system, solid or otherwise, and therefore need not be again described. "We now pass to the system of connecting mains and feeders in an ordinary central station network. In an extensive area of supply, the mains, both of feeders and distributors, will spread over a considerable area. Two things may happen to necessitate change in the connections. In the first place, a fault may be found, unscrewed, can be swung round off the bar, and thus disconnected at once, without interfering with or touching any of the others. The way in which this is carried out is easily seen in the illustration. A double cast-iron box similar to those already described for the simple four-way junction, has leading into it the ends of the main, M Mj. To each of these is sweated or soldered copper socket pieces, P, having a broad solid lug of copper, L, which is pierced for a bolt. The broad solid omnibus bar, O B, is bolted closely to these lugs, having a short piece of similar thick copper, S P, through which the full connection across is made. It can easily be seen that by unscrewing this swing-piece, S P, and swinging it back, the main, M 1( becomes disconnected. In the same way the ends of the distributing mains are led into the junction-box, each having its end bared Fig. 157. in which case tests would require to be made, and a certain length of cable might be required to be cut out of circuit ; and, again, the demand for current may be altered in certain districts, and the points at which the feeders should feed into the distributors may require to be changed into some other point. It will be seen from this that a ready and rapid method of disconnecting mains, and of connecting up others in their place, is desirable on both grounds. A simple yet ingenious method is used in the Callender system, shown in plan and section in Pig. 156, which illustrates a single-pole junction-box, having the ends of a network of four subsidiary mains connected to the feeding main. The principle of the arrangement is that of having, on the ends of each main, lugs of solid copper, which can be screwed to a copper " omnibus " bar, and so arranged that each, if and a socket piece fastened thereto. Short swing- pieces, S P, are then bolted between the omuibus bar and these distributors. If occasion arises to alter the connection, or to cut off the supply from a certain district, all that is it necessary to do is to unscrew one bolt and then move the swing-piece round clear of the bar. The position of these pieces is arranged so that each can be swung round at its centre without the necessity for touching or removing any other con- nection. The accessible junction-boxes are fitted with an indiarubber gasket round the joint of cover, and are screwed down with a phosphor bronze set-screw. The buried junction-boxes are used under roadways, and are covered with the ordinary pavement without coverplate, the paving being lifted if it becomes neces- sary to examine the connections, in which case the Electric light mains. 373 bitumen can be easily removed by the use of a heated tool. Ordinary sizes of cables are : for feeders 91 / n , equal- ling one square inch sectional area, 61 / u , equalling -j^in, sectional area of copper, and both can be laid up to 250 yards length ; for heavy feeders 91 / 9 , equalling 1 Jin. sectional area, laid in 150-yard lengths. The distri- butors are usually 87 /i3 cable, Jin. sectional area, or 19 / 14 , T yn. sectional area, laid, according to circumstances, up to 600 or 700 yards. The latter size is usually employed for the house service lines. The Callender solid system is particularly applicable to high-tension systems for arc lighting in series where the mains have to be led from lamp to lamp under the streets, and the strength of current remains constant, without necessitating increase of cable section even if the number of lamps is increased. =*&= years, and has received much favourable commenda- tion, in Great Britain from no less an authority than Mr. Preece, and in America numerous experts have testified to its efficiency, and dating back as far as 1877, in which year Mr. Brooks laid some experimental wires in Philadelphia. In 1887 a line of \\ miles was laid by Mr. Brooks on the Pennsylvania Railroad. In this cable there were 18 splices and 53 conductors, and a very high insulation value was obtained, and an important feature in reference to telegraph and telephonic circuits was practically demonstrated — viz., its low inductive capacity, which in this case gave a mean value of about '212 microfarad per mile. The experience in America of over 10 years, though almost exclusively telegraphic, amply demonstrated the permanence and efficiency of the system. It is =Cc a2t= =£(= Fig 159. Sections of mains for high tension are shown in Fig. 157, where the sizes of troughs for four and six highly insulated 7 / M cahles are given. The process of laying is exactly the same as that previously described, with the exception that the troughs are always covered with a cast-iron cover, or in particular places with steel covers, to afford absolute security against accidental interference by picks of other workmen. claimed in reference to these circuits that while other multiple cables have frequently broken down and deve- loped faults due possibly to lightning and other causes, the Brooks circuits have never given way, and continue to this day to give values as high as when the lines were first put down. In the earlier experiments Mr. Brooks employed ordinary fluid mineral oil as insulating medium. This, Fig. 160. The method of connection of the arc lampposts in series is seen in section and plan in Fig. 158, where a junction-box at a street corner is shown. The cables are laid in the trough with sufficient spare length to go up the lamppost without joint, a junction-box being let in under the pavement and covered with a steel plate lid. These high-tension mains can be easily laid in lengths up to one mile without joint. The Brooks Oil Insulation System. This system, the invention of the late Mr. David Brooks, of Philadelphia, embodies the use of heavy mineral oil— one of the best of insulators— as the dielectric for high-tension underground mains. The system has recently been brought prominently to the front in England by Messrs. Johnson and Phillips. The system has, however, been well known for many however, was found to have a very high penetrating power, and continual care was needed to keep the oil confined. The oil now adopted, produced from the waste products of rosin oil, is a thick sticky mass less liquid than treacle, and has the advantage of being extremely cheap. Practical details have now been carefully worked out, and it may be confidently stated that the Brooks svstem, well carried out, has the best claims of permanency and efficiency of any underground high- tension system, and that it will probably contrast favourably as to cost with any other system of anythmg like similar insulation and permanency. The dielectric is a pure homogeneous thick fluid of extremely high insulation value. It does not oxidise W hea exposed to the air, and when occupying he whole of the space in an iron pipe beyond that occupied 3?4 PRACTICAL ELECTRICAL ENGINEERING. by the conductors and their fibrous covering, possesses all the elements of permanency — in fact, theoretically the system seems to exclude all the ordinary factors of decay, and the permanence of the system seems only limited by the life of the containing pipes, which, in ordinary cases, we believe have been known to last Fig. 161. over 20 years when used for gas or water, where it must be remembered both the inside as well as the outside of the pipe is exposed to influences tending to cause decay; whereas in the Brooks system it is evident that no decay of the pipes could go on from Fro. 163. the inside, and any deterioration that took place would be limited to the oxidising and perishing process from the outside only. Hence it is urged with much show of reason that the Brooks system must rank well, not on the score of insulation alone, but on that of per- manency. The mechanical details of the Brooks system are seen in the accompanying cuts, larger details of which are given further on. The iron pipes are used in the usual lengths made and kept in stock, and have their ends carefully bell- mouthed, and connected together by T-sockets, as shown in the small cut, Fig. 159, and at suitable distances draw-in boxes, Pig. 160, are provided, which may or may not have glands for the cables to pass through, according to circumstances. Branch circuits are taken off by means of junction boxes fitted at points Fig. 162. determined upon. The junction-boxes are in all cases provided with glands for the cables to pass through, so that the fluid dielectric may be removed from the junction-box for the purpose of making a branch Fig. 164. connection, or for testing purposes, the glands then preventing the dielectric from flowing into the box from the pipes containing the mains. The branch connections connected thereto are pre- ferably lead-covered cables of the ordinary type, which also pass through glands. The junction-boxes may ELECTRIC LIGHT MAINS. 37§ also contain fuses between the branch circuits and the mains. The terminals are formed of cast-iron boxes of special form, provided with glands with suitable ■vulcanite sleeves, through which the ends of the cables are brought, Fig. 161. At the highest point of the prepared and all joints in the pipes carefully made, the cables, which consist of ordinary stranded copper con- ductors, covered to a suitable thickness with raw jute hemp strand, preferably by braiding, and again or wound over all with a sewing of braiding, are coiled on 'J <> ^~ & <> -a- e- -f ■£5- & ■& a w- ■9- -®- ' . — \ ' J) *■+- ^^ *_ _.,i.-'' U Fib. 165. line a tank or cast-iron box with removable lid is provided, which is occasionally examined and kept charged with the fluid dielectric, so as to ensure the whole system being fully charged. A small trench having been dug and a section of the line having been drums and placed in a tank of the fluid dielectric and carefully heated up to about 300 deg. F., and main- tained at this temperature sufficiently long to drive off all moisture. The cable may be of suitable size, and composed of varying number of strands; that shown sw Practical electrical Engineering. in section, Fig. 162, consists of four cables of 19 /i 3 , with four pilot wires of No. 12 gauge. The end or ends are attached to a hauling-in strand of wire or rope previously passed into the pipes, and the cable is drawn in direct from the hot dielectric, Figs. 163 and 164, by means of a winch. Messrs. Johnson and Phillips have made several very severe tests of the system at their works, and continue to have the strongest convictions that it is a reliable During the interval many searching tests of the line have been made, and on many occasions six of the wires have been grouped into two circuits of three wires each, and a Kapp alternator giving 2,000 volts has been con- nected to one end of the line, and a group of incande- scent lamps lighted at the other end for several hours continuously. Measurements made before and after the run showed no fall in the insulation, and it must be remembered that in this case a pressure of 2,000 volts rooks Syslr^, r Fig. 166. and efficient one. A line of 700ft. in length was laid at Charlton, Kent, under the supervision of Mr. David Brooks, who visited England in order to convey to Messrs. Johnson and Phillips his experiences in the carrying out of his method. The cable consisted of seven No. 18 wires, each wire double cotton-covered, and braided with cotton twisted into a cable and braided over all ; this length of cable was drawn into a lin. iron pipe, and the whole system filled with hot fluid dielectric. The line has now been down for about two years, and it is to-day as perfect as when first completed. was exerted between wires whose covering of cotton did not exceed ^in., intimately twisted together. Another line was afterwards put down at Charlton, one-tenth of a mile in length, containing two cables, each of T /u wires, braided with a fibre to a diameter of about fin. These were drawn into the pipe in two lengths, and the whole system filled with dielectric. This line has frequently had, under the direction of Mr. Kapp, a pressure of 14,000 volts for five hours at a time upon it. The test was made by transforming up from a 2,000-volt Kapp alternator to 14,000 volts, and at the ELECTRIC LIGHT MAINS. 37? other end transformmg down again to 2 000 volts, and A recent communication from America dealing with hen hghtmg 20 100-volt mcandescent lamps in series this system gives particulars of underground mlms to full brightness. This potential gave a sparking with liquid insulation laid for the Heisler Electric -^^- S 1 s distance between points of ifin. at the dynamo end of Company, which gives entire satisfaction, having been the line, and at the far end a somewhat greater in constant use for nearly a year in circuits using very distance. The line tested immediately before and after high electromotive force, varying from 2,400 volts up the run showed no change in the insulation value. to 4,000 volts, and the remarkable feature is the fact 3?8 PRACTICAL ELECTRICAL ENGINEERING. that the insulation resistance is higher to-day than when first installed. Eepeated efforts have been made to break down the insulation by subjecting it to various and unusual strains, such as suddenly breaking the circuit when the dynamo was running at its greatest speed, and also subjecting lengths of the line to a static jute, and enclosed in an iron pipe, with liquid insu- lation, are used for connecting the church with the overhead high-tension wires. The Brooks main goes under the graveyard to obviate the use of overhead mains. The wires have carried the full pressure of 2,000 volts for a period of over 14 months. Fig. 169. charge equal to 140,000 volts. .They stood perfectly, though this test is sufficient to break through every other kind of insulation, however perfect it may appear by galvanometrical tests. In England the Brooks system has been used for a short length in the Keswick central station system. Two single No. 14 copper wires, twice braided with They have also been used on low-tension work in a large private installation for Lord Windsor, where 500 yards of four strands of 87 / 13 are worked two each in parallel as main conductors under the grounds from the dynamo-room to the house, to entirely do away with the necessity for overhead wires. Various other private installations have adopted the system. Besides 'ELECTRIC LIGHT MAINS. 379 this, the system has been for many years in use on certain railways in England for telegraph wires with very marked success. Fig. 165 shows the details of the junction box which is laid under the street level. The exits or glands for the cable are arranged so that they can be packed and can also be plugged inside to prevent oil escaping, if the box is required to be left at any In this system it is seen that there is no space left for the accumulation of explosive gases, or gases injurious to the dielectric, as might be the case where a solid dielectric is used in conduits or iron pipes ; and Messrs. Johnson and Phillips themselves believe that the only other system that could compare on the score of efficiency and permanency with the Brooks mains, is that in which the cables highly insulated with india- -[ psss^^ 3- Fig. 170. part of the progress of the work. In laying, the cables are drawn through from point to point at these boxes, into which the liquid insulation is afterwards poured, and the lid securely fastened down. Fig. 166 shows the terminal-box, which stands directly under tho switchboard at the generating or Fig. 171. at the receiving end of the line. Glands are provided when required in the case shown for two cables and pilot wires. These two illustrations are shown in perspective elsewhere ; they are quarter full size, and being repro- duced from the working drawings, practically explain themselves. rubber or guttapercha are drawn into iron pipes kept full of water. Experience in America for a period of at least 10 years has already demonstrated that, in the Brcoki telegraphic and telephonic mains, the cost per wire in a cable of many Conductors is less than the cost per wire insulated with guttapercha or indiarubber, even including the additional charge of conduit-pipe and boxes, or other device. It has also been abundantly proved at Charlton that mains for the distribution of electric light and power will stand the severest tests that are ever likely to be required with even far higher voltages than at present are anywhere employed. Probably one of the largest fields of usefulness for the Brooks mains will be in connection with the high- pressure three-wire alternate-current distribution for lighting, and for alternate-current motors, of which the installation to transmit several hundred horse-power a distance of 12£ miles -at 25,000 volts, at the Oerlikon "Works, Zurich, is the first and most noteworthy example. The general scheme of the use of the Brooks system for public lighting at Hong Kong is shown in Fig. 167, where the overhead lines are seen coming to tall posts bearing insulators with an arc lamp above the wires. In the crowded streets, where overhead wires would not be advisable, the high-pressure wires for the arc lamps in series, carrying 2,000 volts, are taken down and under the streets in iron pipes filled with the Brooks liquid insulation, are then run along the streets and up a series of lampposts — one of which is shown in the illustration— and then up vertical pipes again to the overhead wires. The details of the junction-box and insulator for the top of the posts, where the overhead and underground wires are connected, have been carefully worked out, §80 PRACTICAL ELECTRICAL ENGINEERING. and are shown in Fig. 168. The wires are pulled through the box, and the ends soldered together and insulated, and a screw cap fixed over them. The overhead line passes to an insulator specially adapted for oil insulation. The underground mains descend an ordinary pipe, and the whole is filled up with oil insulation. "We now pass to another and important application of the Brooks system. The drawings are almost self-explanatory. The junction-box, shown in Figs. 169, 170, and 171, is for the distribution in a number of directions of the three-phase current. Each pipe contains a three- strand cable, the strands of which on entering the junction-box are separated and led through glands to separate terminals, or omnibus bars, to which the other distributing cables can be connected. Provision is made for fuses, if desired, between the mains and branches within the junction-box. Now that the enormous pressures, at one time con- sidered beyond control, are being handled without much greater trouble, save for insulation, than the currents of ordinary voltages, a system such as this seems to be should become more and more valuable to electrical engineers. Ferranti Mains. Among the various systems of mains for the distri- bution of electricity few are more important, and certainly none are more interesting, than those of Ferranti. Mains for the use of 2,000 volts having been in use for transformer distribution some years, Mr. S. Z. de Ferranti, then chief engineer to the London Electric Supply Corporation, determined to transmit current at the enormous pressure of 10,000 volts to London from the company's generating station at Deptford, a distance of 1\ miles. The difficulty of accomplishing this was the more enhanced in that it was necessary to lay these mains to a considerable extent underground, whereas the previous high- pressure distribution had been principally overhead. Several systems of ordinary electric cables were first tried, at 5,000 and 10,000 volts, but none of these were successful. Mr. Ferranti, therefore, undertook to construct his own mains, and, after exhaustive trials, the desired result was obtained in a singularly simple manner, by the proper combination of con- centric copper conductors, covered with a cheap and easily-procured insulating material, together with the perfection of a special method of jointing. Mr. Ferranti determined upon the use of concentric copper tubes as conductors, to be placed one inside the other, and separated by |in. of the most durable insulation that it was possible to find. Mr. Ferranti resolved to manufacture the mains in short lengths of 20ft., necessitating an immense number of joint. Scepticism as to the result was rampant, and it is safe to say that no living electrical engineer beside himself would, at the time he started this work, have dared to propose or attempt to carry out such a system. The insulating materials finally selected were paper and black ozokerite, or earth wax. It will be interesting here to give Mr. Ferranti's ideas upon the subject of insulation of high-tension mains, a subject to which he has naturally given more than ordinary attention. The necessary points to consider are two : durability of substance and the factor of safety. No one can definitely tell how the insulation may change in course of time, but what can be at once tested is the factor of safety of such insulation. No fault will develop in the insulation unless the dielectric is sufficiently strained to produce enough mechanical effect to cause a gradual change ; in other words, unless it is strained beyond the limit of elasticity. Strained below the limit, the insulation will not give way ; strained above its limit, the breakage is but a question of time. The Ferranti mains are made with a very large margin of safety, a margin that has been accurately determined by direct experiment. From these experiments it is found that a thickness of x^-in. of paper saturated with the black wax, is pierced within one hour by 20,000 volts — some specimens will go within 10 minutes, and nearly all within the hour ; above that thickness the insulation is not pierced. This being so, with the present mains, which have £in. of insulation, there is eight times that thickness, and with half the number of volts we have 16 as the factor of safety. In the Ferranti mains there are 60 layers of waxed paper wrapped one above the other, and the factor of safety is so large, even if one or two layers were partially faulty, it may be trusted to the remainder to give perfect safety. In point of fact, no failures of tested mains have yet been experienced by reason of direct failure of the insula- tion. Fifteen faults in all were experienced in the thirty miles already laid, mostly of want of continuity. Only two faults were found with 20,000 volts, both of these due to water in the joint at the time of making. With regard to the jointing, this is a most important part of the whole system. The mains are constructed ready for laying in the ground. The weight is heavy, and the length is kept to 20ft., so that a few men can handle them. In the thirty miles of mains there are therefore seven or eight thousand joints. To allow this the joint must be absolutely safe when once properly made. This indeed is what renders the whole scheme practicable. To make such a joint in the insulation was an achievement long doubted, but is now proved perfectly possible. The desiderata were a very long jointing surface and perfect contact. These were achieved by making a long slanting cone- like surface, the protruding point of one main fitting into the hollow of the next, these surfaces being accurately and truly turned and polished to gauge, and then heated and forced together by hydraulic pressure, by which means the insulation becomes practically one solid piece. Briefly, then, the Ferranti mains consist of tubes of high conductivity copper cut into 20ft. lengths, and straightened. The usual size of tube to carry up to 250 amperes is of iin. section, and the size T Vin. inside ELECTRIC LIGHT MAINS. §8i diameter, and yfin. outside diameter. Lengths, 20ft. long, of brown paper are cut off from a roll 3ft. wide, and a length of this paper is glued by its edge to the bath of hot melted black mineral wax, drawn over rollers and through the air for some distance until dry ; they are then cut into 20ft. sheets and placed for use 'I v, 1va« The copper tube has squared pieces of copper tube. Meanwhile, other rolls of paper are on ' shel ™ S - { ^ end> and is then placed in passed over long iron plates heated below by open fires, wood KnocKe ^ roUer on a table which and thus thoroughly dried ; these are passed through a sockets ol a siowiy §82 PRACTICAL ELECTRICAL ENGINEERING. has at the back a set of rollers, a bath of hot wax, wax is made to flow up and saturate the sheets. When and revolving gear. As the tube revolves, lengths the required thickness is served the wax is made to flow of the prepared paper are inserted between it and back, the insulation compressed still more upon the 7sy///////////////////////////% Fia. 175. rm r^^ i^^^^^^^^^^^^sli s^sr ft Fig. 176. A, Inner Conductor ; B, Outer Conductor ; C, Inner Insulation ; E, Outer Insulation ; a, Copper Rod at Joint of Inner Conductor ; D, Iron Sheath ; 0, Iron Sleeve at Joint of D ; F, Copper Sleeve at Joint of Outer Conductor ; H, Hole and Plug In G for running in Compound to finish Joint. the brown paper, sheet after sheet, until 60 sheets are copper tube, and a tape is wound spirally over the served in. During this time heavy rollers come down whole. The tube covered with its insulation is then upon the tube, compressing the paper, and at the same removed, the wooden pieces knocked out, and the time by displacement boxes dipping into the bath, the whole slipped into a second tube of copper. Thit tube is of the same total cross-section as the first viz., Jin. — but being larger in diameter is propor- tionately thinner. The size of this tube is lf£in. inner diameter, and ljfin. outer diameter. The tube is left a little larger, so as to slip easily over the inner tube with its insulation, and is then passed through a • die and drawn down upon the insulation. This outer tube is now served with the insulation in the same manner as the inner tube : first a length of brown paper glued by one edge, then several sheets of waxed paper to the thickness of ^-in., compressed and taped ELECTRIC LIGHT MAINS. fiT'to '« « G 2 '^ 1S C ° ned ° Ut for a distance <* ™« 7T\ G I™ 6 taper ' While the iron ^eld is for a , 1" W ° f llln - and the 0uter in ^ation Z *T\ 0i 1 8m -' Iea ^ the ou ^ conductor exposed for this length. The mains are now ready for laying. Each length is separately tested to 20,000 volts, the ends are capped to prevent dirt getting in, and are then sent out to the place required. They are jointed together on the spot, as follows (see Fig. 174) : A tight-fitting copper rod, a, 12m. long, is driven into the inner tube, A, of the Fiq. 177. as before. The whole is slipped into an outer iron tube to act as a protecting shield. Melted wax is forced by a pump through a small hole in the centre beneath this iron casing till the inner space is completely filled. The whole is then sawn off at the ends into exact 20ft. lengths. The section of the main is shown in Fig. 172. The next process is the preparation of the joint. One end of each length is formed into a projecting cone, and the other end into a hollow cone, by means of a special hollow coned end. A tight-fitting sleeve of copper, F, is driven for a distance of 8in. on the outer conductor of the main to which it is to be jointed, and this sleeve firmly gripped on by means of a special tool by three or more circular corrugations, as shown. The two cones are then inserted one within the other, the surfaces being previously warmed, and are forced together and driven home by screw clamps, a total pressure of about three tons being employed, and Fig. 178. hollow spindle lathe. The length is placed on this lathe, the outer iron shield is removed for a distance of 17in. from the end; 14in. of the outer insulation, E, thus exposed is then turned up, leaving bare that length of the outer copper conductor, B ; 6in. of this conductor is now removed, and the insulating material between the two tubes is turned carefully down, forming a cone at the end of the cable, as shown in the illustration, Fig. 173. The interior of the inner tube is then slightly enlarged by drilling for a length of 6in. inside. The length of main is then reversed, and the insula- when still under compression the copper sleeve is firmly locked to the other outer conductor by means of circular corrugations as before described. The sleeve, F, and the outer insulation, E, are wrapped at the junction with insulation material until they become of the same external diameter as the iron tube, D, when an iron sleeve, G, 30in. long, is passed over the joint and corrugated down at both ends. In order to fill up any air space in the outer insulation, hot wax is forced in through the boss, H, of the sleeve, G-, the whole being finally closed with a gas plug. 384 PRACTICAL ELECTRICAL ENGINEERING. The laying of concentric mains is thus relatively a very simple matter ; they are supplied ready for jointing together, and may be carted out and laid as gas-pipes are, no cement channels or specially-prepared conduits being necessary. It is usual, however, in crowded streets to lay them in a wooden trough, with wooden separating slips, the trough being filled in with pitch, with an upper layer of concrete for extra protec- tion. When laid in this manner they are subject to variations of temperature, to compensate for which all that is necessary is to give them at certain points a slight wave in laying. To bend a main to go round a corner an ordinary rail bender, as used on railways, is employed ; a curve of 6ft. radius being made in this way with but little trouble. In bending, it is found there is no appreciable drag between the layers of insulation and conductors. For making branch connections a special T-joint is employed ; this consists mainly of a cast-iron box with suitably-designed base and cover arranged to fit water- tight. These joints do not, of course, appear on the road surface, being inserted in the run of the mains as required. The joint has three stuffing-boxes through which the ends of the mains are brought in. A screw bolt from the centre of the branch main connects to the inner conductor of the main itself, and the joint is wrapped with paper insulation ; the outer conductors are connected with a gunmetal bridge-piece of the shape shown, Fig. 175. Street boxes are also placed in the run of the mains at distances of about 200 yards. These are iron boxes similar in principle to the T-joint boxes, but are placed in small brick chambers, having removable covers flush with the road surface, Fig. 176. The interior is thus accessible for testing and other purposes, while the arrangement of the connections is such that the joints can be easily and quickly connected or disconnected. These joint and street boxes may be filled with rosin oil, by means of which very high insulation is insured at these points, and the full pressure of 10,000 volts may be safely used. While the above description applies more par- ticularly to mains for parallel distribution, the system maybe employed with equal advantage for series work. With regard to the resistance of long lengths of these mains, a length of 1\ miles (i.e., 15 miles of lead and return) between London and Deptford was tested by Dr. Fleming, and the actual resistance was found to be 2'20 ohms, while the calculated resistance of a length of copper of that section was 216 ohms, thus showing that the resistance of joints is inappre- ciable. The mains can be touched on the outside and handled with impunity when a current at the highest voltage is flowing, without the possibility of anyone receiving a shock, the metal covering being to earth and acting as a complete discharge shield. In the event of a fault occurring between the inner and outer conductors, the current can only return direct to the machine, where the safety fuses prevent it doing any harm. The fuses employed are also illustrated here- with, The smaller one, Fig. 177, has a 12in. break, and is used in houses for the primary circuits of trans- formers ; the larger fuse, Fig. 178, is identical with the first, except that it is adapted for main currents, and has a multiple fuse with a 24in. break. The plugs are arranged for separating the multiple fuse wires. The absence of necessity for channels or conduits in the Ferranti system is an item which should be taken into account, and has, further, the immense advantage of avoiding the possibility of explosions from an accumulation of sewer or lighting gas, which have occurred so frequently with both high and low tension systems throughout Europe, and America. Explosions of this kind have already occurred in London. In fact, when a conduit or line of pipes is opened, the presence of gas (which is found, moreover, to impair the insula- tion of cables laid in that manner) is very frequently detected. Such methods are also liable, sooner or later, to dangers which arise when water is present. For instance, when bare conductors are used and water gets access to them, they are liable to be short-circuited or injured by electrolysis. With insulated cables in pipes or conduits, the alternate presence and absence of water affects the insulation, damaging it in time, and when it is present in winter, it is liable to freeze — the ice crushing or piercing the insulation and causing partial or total short-circuitings. This occurred in London during the late winter of 1890-91. With regard to safety the following experiments were carried out : In the presence of representatives of the Board of Trade, the Post Office, and local authori- ties, a main which had been running continuously under a pressure of 10,000 volts was submitted to two engineers, who, with a cold chisel and sledge-hammer, managed, after considerable time and much deliberate labour, to cut through from the outer to the inner conductor while 200 h.p. at that tension was being transmitted through it. They did not feel the slightest shock, although they were standing on a large metal plate making earth. A similar trial has been made with a pickaxe. The mains have also been submitted to a lengthened test, after laying, with 30,000 volts, and have given no trouble. It has thus been forcibly demonstrated that this system of conductors offers every possible guarantee of human safety. We have referred to the Ferranti mains more par- ticularly, perhaps, in connection with high-tension distribution, but it is apparent that they are also adapted for 100-volt or other low-tension distribution, or where a large mass of copper is required. By their construction the greatest amount of copper conductor is contained in the least space, the cables are buried direct without the use of conduits, and can be carried any- where and under pavements, where there is no room for conduits. The house connections are rapidly and cheaply made, perfect insulation is obtained, there is no fear of any short-circuiting from water, and no fear of explosions. For three-wire distribution the cable is manufactured with three concentric conductors instead of two, and is laid and jointed exactly as above described. ustdieix: to "v-olttzmzie i. A. Acceleration, Definition of, 154 Accumulation in the Inductive Circuit, 28 Accumulators, see Batteries, Secondary Acme Engine Governor, The, 234 Adiabatic Curve, An, 169 Adiabatic Expansion and Compression, 168 Alloys, Resistance of, 9 Ampere, Determination of the Absolute, 304 Ampere, the Unit of Current, 9 Ampere's Laws as to Conductors Carrying Currents, 22 Ampeke Meters, see also Measurement and Meters : Ayrton and Perry's, 341 Calibration of, 341 Linesman's Detector, 344 Paterson and Cooper's, 342 Permanent and Electromagnets for, 342 Thomson's Gauge, 323 Thomson's Balances, 316 Thomson's Magnetostatic, 321 Ampere-turns, 25 Amperes, Volts, and Ohms, Their Relation, 304 Annealing, Its Effect on Resistance, 9 Arcing at Switches to be Avoided, 265 Area Method of Graphical Representation, 37, 156 Areas of Irregular Figures, Determination of, 158 Areas of Plane Figures, Determination of, 157 Armatures of Dynamos, see also Dynamos : Calculating Heating of Coils, Forbes's and Esson's Formulae, 15 Determining Diameter of Shaft and Journals, 225 Graphic Method of Calculating Induced Electromotive Force in One-Coil Armature, 33 Method of Representing Relation between Speed and Pressure, 40 Atomic Weights, Table of, 19 Ayrton and Perry's Meters, 341 Ayrton's Table of Specific Inductive Capacities, 32 B. B.A. and the Legal Ohm, 7 Babcock and Wilcox's Boilers, 88 Balances, Electric, Sir William Thomson's, 316, 319, 323, 326 Bar Magnet (Permanent), Field of, 24 Barring Engines for Starting Engines, 249 Battery, Its Position in Wheatstone Bridge, 307 Battery Resistance, Measurement of, 329 Batteries, Secondary, Drake and Gorham's Switchboard for, 278 Bearinus of Steam Engines : Function of, 223 of Robey Compound Engine, 223 Calculating Friction on Surface of, 224 and Journal, friction Between, 224 Blow-off Apparatus for Boilers, 121 Boilers, Steam : Absolute and Effective Pressure, 61 Blow-off Apparatus, Use of, 121 Bourdon's Pressure Gauge, 114 Brushes for Cleaning Flues, 151 Check-valve for Feed-pipe, 139 Chimneys, Construction of, 66 Classification of, 68 Cleaning, How Carried Out, 151 Cocks for Testing Water-level, 114 Combustion, Determination of Available Heat of, 63 Combustion of Various Fuels, 62 Compositions for Preventing Scale, 150 Compound, Construction of, 78 Compound Breeches-Flued, Description of, 88 Compound Cornish : Davey, Paxman, and Co.'s, 86 ; Leeds Forge Company's, 87 Compound Lancashire: Davey and Co.'s Economic Boiler, 81 ; Galloway's, 82 ; Leeds Forge Company's, 84 Davies and Metcalfe's Exhaust Steam Injector, 137 Deposit, Apparatus for Getting Rid of, 121, 149 Deposits, see also Scale Dewrance's Joint for Steam-pipes, 124 ; Renewable Stop-valve, 126; Scum-cock, 123; Steam-Reducing Valve, 130; Water Gauge, 113 Dome, Use of, 68 Donkey Pumps, 131 Drilling and Punching Holes in, 104 Dry ana Superheated Steam, 61 Economisers, Use of, 144 Effect of Conduction on, 163 Boilers, Steam (continued) : Explosions, Their Cause and Remedy, It 2 Feed-pipe, Check-valve for, 139 Feed-pipe, Duty and Position of, 139 Feed-valve, see Valve below Feed-water Apparatus, Description of, 130 Feed-water, Heating of, 141 Feed-water Heaters : Economy of, 141 Garrett and Sons', 141 Kirkaldy's, 142 Musgrave and Son's, 144 Robey and Co.'s, 143 Ferranti's Feed-valve, 140 Firebox, Construction of, 63 Fireplace, Parts of, 64 Foundations for, 54 Fox's Corrugated Furnace, 78, 84, 87, 111 Flues : Best Position for, 164 ; Brushes for, 151 ; Different Arrangements of, 64 ; Expansion Joint for, 111 ; Protectors for, 121 ; Rings of, their Construction, 111. Fuel Saved by Heating Feed-water, 141 Fuels Used in Different Countries, 63 Fusible Plugs, 121 Galloway's Safety-valve, 115 Garrett and Son's Feed Pump, 131 Garrett and Son's Feed-water Heater, 141 Grate, Construction of, 64 Green and Son's Economiser, 147 Gresham and Craven's Injector, 134 Gauges, Pressure, 114 Gauges, Water, 113 Heat Required to Evaporate Water, 61 Heat, Waste of, 64 Heating Surface, 63, 66 Hopkinson s Blow-off Valve, 122 ; Compound Safety-valve, 117 ; Feed-v; lve, 140 ; Joint for Steam-pipes, 124 ; Steam Check Valve, 27 ; Stop-valve, 125 Horizontal Forms of : Breeches-Flued, 73 ; Egg-Ended, 69 ; Cornish, 69 ; Galloway Tubes for, 69 ; Galloway's Lancashire, 73 ; Musgrave and Son's Cornish, 70 ; Lancashire, 73. Hydes and Wigfull's Steam Separator, 129 Impurities, Apparatus for getting rid of, 121, 149 Impurities, see also Scale Incrustation, How Formed, 148 Incrustation, Prevention of, 149 Ixji.ctors, Steam : Davis and Metcalfe's Exhaust, 137 ; Exhaust, 137 ; Gresham and Craven's, 134 ; Lifting, 137 ; Non-lifting, 137 ; Principle of, 134 Jointing, 104 Joints, Calculating Resistance of, 105 Joints, Table of Efficiencies, 107 Kirkaldy's Feed-water Heater, 142 Lettering on Illustrations, Explanation of, 68 Locomotive or Multitubular, Description of, 75 ; Draught, Fuel, and Steam, Table showing Relation between, 78 ; Garrett and Son's, 77; Robey and Co's., 77 Low-Water Alarms, 120 M'Neil's Manhole, 112 Manholes and Mudholes, 112 Marine, Illustration of ss. " Brighton's" Boiler, 78 Materials Used In and How Worked, 101 Minns and Co.'s Boiler Fluids, 150 Mumford's Donkey Pump, 131 Musgrave and Sons' Feed-water Heater, 144 Musgrave and Sons' Steam Separator, 129 Non-Conducting Coverings for, 163 Paxman's Expansion Flue, 111 Pressure Gauges, 114 Priming, the Anti-Priming Pipe, 129 Pumps, Donkey, 131 Pumps, Feed, 130 ; Garrett and Son's, 131 ; Mumford's, 131 Ramsbottom's Safety-valve, 117 Reducing- valves, 130 Rhodes's Stop-valve, 125 Ri vetting, 102 Rivets, Rule for Finding Diameter of, 107 Rivets, Finding Shearing Resistance of, 106 Robey's Feed-water Heaters, 143 Robey s Stop-valve, 125 Safety Apparatus, 115 Safety-valves, see Valves below. Savill's Steam Separator, 130 Scale, How Formed, 148 Scale, How to Prevent, 149 Schaffer's Gauge, 115 Scum-pipe, The, 122 11. INDEX. Boilers, Steam (continued) : Sensible and Latent Heat, 61 Shape of, 68 Shells of, How Built up, 102 Shells, Calculating Strength of, 108 Stays for, 109 Steam, How Raised in, 61 Steam, Relation Between Pressure, Temperature, and Density of, 61 Steam- valves, see Valves below Steam Injectors, see Injectors above Steam-pipe and Fittings, 124 Steam Separators : Use of, 128 ; Hydes and Wigfull's, 129 ; Musgrave and Son's, 129 ; Savill's, 130 Strength of, 101 Test-cooks, 114 Testing, 151 Tubes, Calculating Strength of, 110 Valve, Blow-off, Hopkinson's, 122 Valve, Check, for Feed-pipe, 139 Valves, Feed : Use of, 139 ; Ferranti's, 140 ; Hopkinson's, 140 ; Renewable, 140 Valves, Safety : Board of Trade Rules, 119 ; How to Calculate Size of Opening, 119 ■ Construction of, 115 ; Dead-Weight, 115 ; Double-Lever, 117; Galloway's, 115; Hopkinson's, 117 ; Ramsbottom's, 117 ; Relief-valves, 117 ; Rules for Construction of Valve, 119 ; Spring, 116 ; Rules for Calculating Size of Springs, 120 ; How to Find Working Pressure, 117 Valves, Steam Check : Use of, 127 ; Hopkinson's, 127 Valves, Steam-Reducing : Use of , 130; Dewrance's, 130 Valves, Stop or Steam : Dewrance's Renewable, 125 ; Hopkin- son's, 125 ; Robey's, 125 ; Rhodes's, 125 Vertical, with Flue Tubes : Davey, Paxman, and Co.'s " Essex,'' 100 Vertical, Multitubular : Ransomes, Sims, and Jefferies, 101 Vertical, with Water Tubes : Garrett and Son's, 95 ; Musgrave and Son's, 95 ; Field's, 98 Water Alarms, Low, 120 Water, Heat Required to Evaporate, 61 Water-Level Indicators, 113 Water Supply, How Kept Up and Regulated, 130 Water Tubes : Babcoek and Wilcox's, 88 ; Another Description, 94 Water Used in, Chemical Composition of, 148 Bottomley's Apparatus for Determining " H," 294 Bourdon's Steam Pressure Gauge, 114 Boyle's or Mariotte's Law of Expansion of Gases, 164 Breeches-Flued Boilers, see Boilers Bricks as Building Materials, 57 British Association and the Legal Ohm, 7 British Association Committee on Electrical Standards. Its Work 192 Brooklyn Station, Edison's, Plans of, see Plates N and O Brooks's System of Laying Electric Light Mains, 373 Browett, Lindley, and Co.'s Engine Governors, 232, 234 Brush Electrical Engineering Company's High and Low Pressure Switchboard, 289 Building a Central Station, see Central Station c. CG.S. System Explained, 7, 291 Cables, Electric Light, see Mains Calibration of Meters, 341, 343 Callender's Solid System of Laying Electric Light Mains, 367 Callender- Webber System of Laying Electric Light Mains, 361 Calorimeter, Musgrave's, 206 Capacity, Electrical : Measurement of, 335 ; Glazebrook and Shaw's Method of Measuring, 337 ; Thomson's Method of Measuring 337 ■ Use of Galvanometer for Measuring, 336 ; Wheatstone Bridsre for Measuring, 338 ; Unit of, 31, 305 Cardew's Voltmeter, 343 Carnot's Heat Engine, 170 Cast-iron, Ultimate Tensile Strength of, 238 Central Station, The : Boilers for, see Boilers The Building, 43 Engines for, see Engines Foundations oe : Bricks as Building Materials, 57 Characteristics of Various Soils and Rocks, 49 Concrete, 59 Designing Footing Courses, 52 Drainage of, 48 Draining and Protecting Foundations, 51 Engine and Machine Foundations, 54 Estimating ior Excavation, 51 Excavated Material, Increase in Bulk of, 51 Excavating for, 51 Footing Courses, Masonry, 58 Central Station, The, Foundations or (continued) : How Displacement Occurs, 47 Masonry Footings, Safe Offsets for, 53 Mortar, 59 Natural and Artificial, 47 Settlement of Structures, 47 Soils, Safe Bearing Power of Various, 59 Stability of Masonry, 54 Stones as Building Materials, 55 Testing Strata, 48 Underfooting, 51 Walls, Construction of, 57 Mains for, see Mains Meters for, see Meters Plans of Edison's Brooklyn Station, see Plates N and O Plans of Installation at Lord Rosebery's Mansion, Mentmore 44 45, 46 The Site, 43 Switchboards for, see Switchboards Testing Instruments Used in, 341 Centrifugal Force, 160 Centrifugal Force, Action of, on Flywheels, 238 Centrifugal Governor, Principle of, 230 Characteristic Curves : Of Compound Dynamo, 43 Of Series Dynamo, 40 Of Shunt Dynamo, 42 Chemical Action of Current, 17 Chemical Equivalents, Table of, 19 Chimneys for Boilers, Construction of, 66 Circuits : General Description of, 5 Conductive : Acts as a Magnet, 23 Ampere's Laws as to Conductors Carrying Currents, 22 A Channel for Electricity, 5 Chemical Action of Current, 17 Conductivities of Various Metals, 8 Conductors and Insulators, 6 Current in, How Generated, 11 Divided, Examples of, 9 Effect of Annealing on Resistance, 9 Effect of Length and Sectional Area'on Resistance, 7 Effect of Temperature on Resistance, 8 Electrolysis, 17 Field of a Conductor, 20 Forms of and Materials for, 6 Fusibility of Metals, 17 Heat and Work Units, 14 Heating Effect of Current, 13 Heating of Dynamo Coils, 15 Illustration of Transformation of Energy in Electric Lighting, 13 Illustration of Simple, 6 Interaction of Fields, 20 Internal and External Resistance, 10 Kirchoffs Laws as to Current, 11 Lines and Loops of Force, 20 Multiple Arc or Parallel Circuits, 10 Ohm's Law, Explanation of, 9 Part Played by the Conductor in, 11 Phenomena of, 6 Phenomena Connected with the Exterior of a Conductor Carrying Current, 20 Phenomena Connected with Wire Carrying Current, 12 Resistance of Alloys, 9 Resistance of, What it is, 6 Resistance of Branch Circuits, 11 Resistance of, Unit for Measuring, 7 Resistance of Metals, Table of, 11 Resistance Increased by Interference with Field of, 22 Shunt Circuit Explained, 10 Shunt and Compound Winding Explained, 10 Specific Resistance, 7 Transformation of Energy, 13 Units for Comparing Phenomena of, 7 Voltameter, 19 Water-flow and Current-flow Analogy, 12 Inductive : Accumulation of Pressure in, 28 Condensers, 31 Description of Simple, 28 Distribution of Accumulation in, 30 Erroneous Notions as to, 5 A Modification of the Conductive, 28 Positive and Negative Pressure, 29 Quantity and Capacity, 31 Resistance of Dielectric, 29 Short Circuits in, 31 Specific Inductive Capacities, Table of, 32 Specific Resistance, 31 INDEX. in. Circuits (continued) : Magnetic : A Channel for Electricity, 5 Compared with Conductive Circuit, 23 Effect of Heat on Magnets, 25 Electro and Permanent Magnets, 24 Inductive Action, 26 Interactions of Conductors and Magnetic Fields, 27 Interactions of Magnetic Fields, 25 Leakage in, 25 Loops of Force and Magnetic Field, 23 Magnetic Conductivity, Pressure and Resistance, 25 Magnetic Loops, Formula for Calculating Number of, 25 Magnetic Loops, On what their number is dependent 24 Magnetic Resistance of Dynamo, 25 A Perfect Magnet, 23 Properties of Magnets, 23 Resistance of, How Lessened, 26 Clarke's Method of Measuring Electrical Pressure, 334 Coils Act as Magnets, 23 Coils, How to Calculate Heating of, 15 Combustion, Determination of Available Heat of, in Boilers, 63 Compound Boilers, see Boilers Compound Dynamo, see Dynamos Compound Engines, see Engines, Steam Compound Winding Explained, 10 Concrete for Use in Foundations, 59 Condensers, Electrical : Description of, 31 ; How to Make 335 • How to Measure Capacity of, 336 ; for Increasing Capacity, 335 Condensers, Steam : Different Makes of, 227 ; Surface Variety of 229 ; Use of, 226 J ' Condensing Water, How to Calculate Quantity Required, 223 Conduction, Its Effect on Boilers, Cylinders, etc., 163 Conductive Circuit, see Circuits Conductivity, Effect of Annealing on, 9 Conductivity, Its Relation to Resistance, 7 Conductivity, Magnetic, 25 Conductivities, How to Compare, 7 Conductor Carrying Current, Phenomena Connected with, 12, 20 Conductors, Electric : Carrying Currents, Ampere's Laws as to, 22 Carrying Currents, Interaction between, 20 Coiled and Carrying Currents, Act as Magnets, 23 Effect of Length and Sectional Area on Resistance of, 7 Effect of Temperature on Resistance, 8 Equivalent, 7 Field of, 20 Forbes's Experiments on Heating of, 14 Heating Effect of Current on, 13 Joule's Law for Heating of, 339 List of, 6 and Magnetic Fields, Interaction of, 27 Matthiessen's Table of Conductivities, 8 and Non-conductors, Properties of, 6 Part Played by in a Circuit, 11 Resistance of, Silvertown Testing Set for, 345 Specific Resistance of, 7 Conduits for Electric Light Mains, see Mains Connecting-rods of Steam Engines : Ends with Cotter and Gib, 219 Ends Marine, 221 How to Calculate Strength of, 217 Paxman's, 217 Robey's, 217 Contacts for Switches, 268 Convection, Definition of, 164 Co-ordinates, Their Use, 37 Cosines, Table of, 35 Coulomb, Unit of Quantity, 31, 305 Couple, Explanation of, 37 Crank of Steam Engine, Position of, During One Revolution, 242 Crank and Connecting Rods, Laws of Motion of, 239 Crank-pin, Diameter of, 224 Crankshaft of Engine, Duty of, 221 Crankshaft, Paxman's, 221 Cranked Shafts of Engines, 221 Crosby's Visible Drop-Feed Lubricator, 245 Cross-head Pin, Diameter of, 224 Crompton's System of Laying Electric Light Mains, 353 Crompton and Co.'s Switchboard, 278 Current : Chemical Action of, 17 Distribution of in Divided Circuits, 9 Is Electricity in Motion, 6 Flow, Analagous to Water -flow, 12 Heating Effect of, 13 How Generated, 11 Ohm's Law for, 9 Phenomena Connected with, 12 Pressure and Resistance, Their Relation, 304 Unit of, 9, 302 Currents, KirchofFs Laws as to, 11 Cut-outeS*' ^ ELECTR °- GEAPH1CS and Dynamics Cylinders of Steam Engines : Changes of Temperature in, 176 Clearance, How to Determine, 197 Necessity for Clearance in, 181 Details of Construction, 209 Expansion and Compression of Gases in, 168 ilow bteam Behaves in, 172 Indicator Diagrams, see Indicator, Steam Jacketed, 209 Lubricators for, 246 Non-jacketed, 209 Piston, Construction of, 211 Piston, Davey, Paxman, and Co.'s, 211 Piston, Robey and Co.'s, 212 Piston Positions During One Revolution, 242 Piston-rod, How to Calculate Strength of, 213 " Piston Speed, How to Calculate, 213 Piston Speeds and Flywheel Diagrams, 239 Ports, Action of, Explained, 241 Slide-valve, Meyer's, 243 Slide-valve, Paxman's, 243 Slide-valve, Work of, 241 Table Showing Effect of Clearance on Performance of Eno-ines, 185 Variable Expansion Gear for, Section Showing Details of, 243 Use of Steam-trap, 210 Daniell's Cell as a Standard of Pressure, 331 Davey, Paxman, and Co., see also under Paxman. Davey, Paxman, and Co.'s Boilers, 81, 86, 100 Da T. e T' *^ XMAlr > AND Co.'s Engines for Driving Dynamos, 252- Girder Engine, 259 ; Undertype Engine, 253 ; Windsor Engine,' Davies and Metcalfe's Steam Injector, 137 Density, Definition of, 153 Deposit in Boilers, Getting Rid of, 121, 149, 150 Deptford Central Station, Mains Used at, 380 Deviating Force, 160 Dewrance's Lubricators, 248 Dewrance's Scum-cock for Boilers, 123; Steam-pipe Joint 124 Steam Stop-valve, 126 ; Water Gauge for Boilers, 113 Dielectric, The, in the Inductive Circuit, 29 Dip, Magnetic, Explanation of, 293 Dip, Magnetic, Measuring Angle of, 300 Donkey Pumps, Description of, 131 Drake and Gorham's Accumulator Switchboard, 278 Drake and Gorham's Four-way Switch, 278 Dynamical Units, 153, 292 Dynamics, Principles of : Acceleration, Definition of, 154 Areas of Irregular Figures, Determination of, 158 Areas of Plane Figures, Determination of, 157 Centrifugal Force, 160 Density, Definition of, 153 Deviating Force, 160 Effort and Resistance, 153, 156 Energy, Various Forms of, 154 Foot-pound, Unit of Work, 154 Force, Definition of, 153 Force, Deviating and Centrifugal, 160 Force, Measurement of, 153 Force, Unit of, 153 Friction, Work Consumed by, 160 Gravity, Acceleration of, 154 Horse-power, Unit of Power, 154 Inertia; Moment of, Explanation of, 155 Kinetic Energy, Definition of, 155 Length, Unit of, 153 Machine, Efficiency of, 160 Mass, Definition of, 153 Mass, Units of, 153 Mechanical Energy, Kinds of, 155 Planimeter, Amsler's Polar, 158 Planimeter, The Coffin, 169 Planimeter, Use of, 158 Potential Energy, Definition of, 155 Power, Definition of, 154 Power, Unit of, 154 Pressure and Volume, 156 Resistance and Effort, 153, 156 Specific Gravity, Definition of, 153 Specific Volume, Definition of, 153 Tangential Forces, Explanation of, 156 Time, Unit of, 153 Velocity, Unit of, 154 Velocity and Motion, Definition of, 154 Weight, Its Relation to Mass, 154 Work Consumed by friction, 160 IV. INDEX. Dynamics, Principles of (continued) : Work, Definition of, 164 Work, Representation of by an Area, 156 Work in Terms of Pressure and Volume, 156 Work, Unit of, 154 Work, Useful and Waste, 160 Dynamo Coils, Calculating Heating of, 15 Dynamo and Engine, Ascertaining Loss Between, 14 Dynamos : Armatures of, Graphic Method of Calculating Induced Electro- motive Force in, 33 Compound Wound, Characteristic Curve of, 43 Determining Diameter of Shaft and Journals, Example of, 225 Engines for Driving, Special Types of : Davey, Paxman, and Co.'s, 252 ; Robey's, 260 ; Browett, Lindley, and Co.'s, 261 ; Willans's, 264 D ; the Windsor, 264 J. Formula for Magnetic Resistance of, 25 Foundations for, 54 Safe Temperature of, 16 Series Wound, Characteristic Curve of, 40 Shunt Wound, Characteristic Curve of, 42 Dyne, The, 292 E. Earth, The, a Magnet, 293 Earth in Electric Light Mains, How to Localise, 351 Earth, Magnetic Meridian of, and the Tangent Galvanometer, 302 Earth's Magnetic Poles, Movements of, 302 Earth's Magnetism : Determination of Horizontal Component of, 294 ; Determination of M H, 295 ; Effect of H on Tangent Galvano- meter, 302 ; its Effect on Magnets, 293 ; Ratio of Moment of Magnet to Horizontal Component of, 296 Eccentrics of Steam Engines, 226 Eccentric of Steam Engine ; its Relation to the Slide-valve, 239 Economisers for Boilers, 144, 147 Edison's Brooklyn Station, Plans of, see Plates N and O Efficiency of a Machine, 160 Effort and Resistance, 153, 156 Egg-Ended Boilers, see Boilers Electric Lighting, see Central Station : Illustration of Transformation of Energy in Production of, 13 Plans of Installation at Lord Rosebery's Mansion, Mentmore, 44, 45, 46 Plans of Edison's Brooklyn Station, see Plates N and O Electricity : Circuits for, see Circuits Constant in Quantity, 5 Cannot be Generated, 5 Conductors and Non-conductors of, 6, see also under Conductors An Entity Moved by Electrical Pressure, 5 Its Composition Unknown, 5 Manifests Itself in Different Ways, 5 In Motion, or Current, 6 Electrical Pressure, see Pressure Electro-graphics : Area, Method of Representation, 37 Characteristic Curve of Compound Dynamo, 43 Characteristic Curve of Series Dynamos, 40 Characteristic Curve of Shunt Dynamo, 42 Co-ordinates, Use of, 37 Couple, Explanation of, 37 Curve of Sines, 34 Graphical Representation of a Single Quantity, 35 Dr. Hopkinson's Work in, 33 Induced Electromotive Force in One-Coil Armature, 33 Method of Representing Relation Between Armature Speed and Pressure, 40 Method of Representing Electrical Pressure, 40 Moment of Forces, 36 Resultant Effect of Forces, 35 Silvanus Thompson's Work, 37 Table of Sines and Cosines, 35 Torque, Explanation of, 37 Used by Cable-Layers before Electrical Engineers, 33 Electro-chemical Equivalents, Table of, 19, 312 Electrolysis, Table of Valencies, Atomic Weights, Electro-chemical Equivalents, etc., 19 Electrolysis, What it is, 13, 17 Electromagnets : Shunt and Compound Wound, 10 ; How to Calcu- late Heating of Coils, 15 ; Definition of Perfect, 23 ; First Made by bturgeon, 24 ; and Permanent for Meters, 342 Electromotive Force, see Pressure Electro-negative Elements, Table of, 19 Electro-positive Elements, Table of, 19 Electrostatic Voltmeter, Sir Wm. Thomson's, 323 327 Elements, Table of Electro-positive and Negative 19 Energy, Illustration of Transformation of, 13 Energy, Kinetic, Definition of, 155 Energy, Mechanical, Kinds of, 155 Energy, Potential, Definition of, 155 Energy, Various Forms of, 154 Engine and Dynamo, Ascertaining Loss between , 14 Engine and Machine Foundations, 54 Engine, Heat : Definition of, 170 ; Carnot's, 170 ; Efficiency of, 172 Engine, Steam, see also Boilers : Barring Engines for Starting, Musgrave's, 249 Bearing Surface, Calculating Friction on, 224 Bearings, Function of, 223 Bearings and Journal, Friction between, 224 Bearings of Robey Compound Engine, 223 Browett, Lindley, and Co.'s, Governors, 232, 234 Browett, Lindley, and Co.'s Vertical Compound, 261 Calorimeter, Musgrave and Son's, 206 Compound : Davey, Paxman, and Co.'s Girder, 259 ; Davey, Paxman, and Co.'s Horizontal, 252 ; Davey, Paxman, and Co.'s Undertype, 253 ; Robey's, 260 ; Browett, Lindley, and Co.'s Vertical, 261 ; Willans's, 264 D. Compound Engine, Definition of, 176 Condensers, Injection, 227 Condensers, Surface, 229 Condensers, Use of, 226 Condensing Water Required, How to Calculate, 228 Connecting-rod End, Marine, 221 Connecting-rod Ends with Cotter and Gib, 219 Connecting-rod, How to Calculate Strength of, 217 Connecting-rod, Paxman's, 217 Connecting-rod, Robey's, 217 Crank and Connecting Rods, Laws of Motion of, 239 Crank, Positions of, During One Revolution, 242 Crank- pins, Determining Diameter of, 224 Crankshaft, Duty of, 221 Crankshaft, Paxman's, 221 Clanked Shafts, 221 Crosby's Steam Indicator, 189 Crosby's Visible Drop-Feed Lubricator, 245 Cross-head, Object of, 215 Cross-head, Robey's, 216 Cross-heads, Construction of Various, 215 Cross-head Pin, Determining Diameter of, 224 Cylinder, Changes of Temperature in, 176 Cylinder Clearance, Necessity for, 181 Cylinder Clearance, How to Determine, 197 Cylinder Clearance, Table Showing its Effect on Performance of Engines, 185 Cylinder Ports, Action of, Explained, 241 Cylinders : Fitted with Variable Expansion Gear, Section Showing Details of, 243; Lubricators for, 246; Meyer's Expansion Gear for, 243 ; Paxman's. Expansion Gear for, 243 ; Work of Slide-valve in, 241 ; Details of Construction of, 209 ; Jacketed, 209 ; Non-jacketed, 209 ; Use of Steam-trap, 210 Darke's Steam Indicator, 191 Davey, Paxman, and Co. 's Compound Horizontal, 252 ; Compound Undertype, 253 ; Compound Girder, 259 ; Windsor, 264 J. Dewrance's Lubricators, 248 for Dynamo Driving, Special Types : Davey, Paxman, and Co.'s, 252 ; Robey's, 260 ; Browett, Lindley, and Co.'s, 261 ; Willans's, 264 D ; the Windsor, 264 j. Eccentric, Its Relation to the Slide-valve, 239 Eccentrics, Description of, 226 Expansion Gear, 243 Flywheel, Its Use, 230 Flywheels of : Action of Centrifugal Force on, 238; Calculating Rim Velocity and Mass, 237 ; Construction of, 237 ; Deter- mining Thickness of Rim, 238 ; Diagrams, 238 ; Engines for Starting, 249 ; and Governors, Their Relation, 239 ; Irregularity of Speed, How Caused and Regulated, 238 Foundations for, 54 Girder Compound, Davey, Paxman, and Co.'s, 259 Governor, Actuates Throttle-valve, 237 Governors: Browett, Lindley's, and Co.'s, 232, 234; Centri- fugal, Principle of, 230 ; Formula for Calculating Sensitiveness of, 231 ; Parabolic, 233 ; Paxman's, 234 ; Pickering's, 234 ; Porter's, 231 ; their Stability, 232 ; their Use, 230 ; Watt's, 231 ; with Crossed Arms, 234 Governors and Flywheels, Their Relation, 239 High-Speed, see Quick-Speed. Horizontal Compound, Davey, Paxman, and Co.'s, 252 Horse-power, Indicated, How to Determine, 202 Horse power, Actual and Indicated, 204 Indicated Work, Definition of, 135 Indicator Diagrams, see Steam Indicator below Journals, Neck, 224 Journals, Overhung, 224 Journals and Shafts, Determining Diameter of, 225 Lead, Explanation of, 242 Leakage and Condensation Losses, How Calculated, 205 Losses in, Summary of, 207 Lubricators for : Crosby's Visible Drop-Feed, 245 ; for Cylinders, 246 ; Dewrance's Sight-Feed, 248 ; Object and Description of, 245 ; Winn's Sight-Feed, 248 Meyer's Variable Expansion Gear, 243 INDEX. Engines, Steam (continued) : M'Innes's Steam Indicator, 192 Musgrave's Driving Gear for Indicators, 193 ; Injection Con- denser, 227 ; Surface Condenser, 229 ; Barring Engine 249 Pantagraph Driving Gear for Indicators, 192 9W?"? < j >oss ^ le t ds > 2l5 .' tiovernor, 234 ; Injection Condenser, 227 ; Automatic Expansion Gear, 243 Pickering's Governor, 234 Piston, Construction of, 211 Piston, Davey, Paxman, and Co.'s Make, 211 Piston, Positions of, During One Revolution 242 Piston, Robey and Co.'s Make, 212 Piston-rod, How to Calculate Strength of, 213 Piston Speed, How to Calculate, 213 Piston Speeds and Flywheel Diagrams, 239 Porter's Governor, 231 Ports and Slide-valve, Work of, Explained in Detail, 241 Quick-Speed, Browett, Lindley, and Co.'s 261 Quick-Speed, Willans's, 264 D. Receiver Compound Engine (Ideal), 178 Receiver Compound Engine with Clearance, 183 Reciprocating Motion, Laws of, 239 Richards's Steam Indicator, 191 Robey's Compound, 260 Shafts and Journals, Determining Diameter of, 225 Single-acting Engine with Expansion, 175 Single-acting Engine, without Expansion, Description of, 172 bingle-Cylinder Engine with Clearance, 181 Slide- Valves see Valves below. Starting, Methods of and Engines for, 249 Steam, Analysing its Wetness, 206 Steam Expansion, Hyperbolic, 179 Steam, how it behaves in a Cylinder, 172 Steam Indicator Diagram, Theoretical, 238 ST ^ M I ? DI0AT011 : Description of, 186 ; Crosby's, 189 ; Darke's 191; Determination of Amount of Steam Consumed pel- Indicated Horse-power Hour by Means of, 205 ; Diagrams from Compound Engine, Combination of, 198 ; Diagrams, an Ideal Compared with a Real, 196 ; Driving Gear for, 192 ; Drivi ,g Gear as used on Globe High-Speed Engine, 194 ; Mclnnes's, 192 ; Management of, 194 ; Richards's, 191 ; Springs, Maximum Pressures for, 188 ; Tabor's, 187 ; Use of, 185 Tabor's Steam Indicator, 187 Throttle-valve, The Description of, 237 Undertype Compound, Davey, Paxman, and Co.'s, 253 Valve, Slide: Use of 239; Description of, 240; Diagram Zeuner's, 240 ; Meyer's, 243 ; Paxman's, 243 ; and Ports Work of Explained, 241 Valve, Throttle, Description of, 237 Vertical Compound, Browett, Lindley, and Co.'s, 261 Watt's Governor, 231 Willans's Compound, 264 D. Windsor Type, 264 J. Winn's Sight-Feed Lubricator, 248 Woolf's Compound Engine, 177, 182 Erg, The, 292 Esson's Formula for Heating of Dynamo Coils, 15 Evaporating Water, Heat Required, 61 Excavating Foundations, 51 Expansion and Compression, Adiabatic and Isothermal, 168 Expansion Gear op Steam Engines : Meyer's Variable, 243 ; Section Showing Details of, 243 ; Paxman's Automatic, 243 Explosions, Boiler, Their Cause and Remedy, 152 F- Farad, Definition of, 31, 305 Fault in Electric Light Mains, How to Localise, 351 Feed-water of Boilers, Supply and Heating of, see under Boilees Ferranti's Feed-valve for Boilers, 140 Ferranti's Method of Laying Mains, 380 Field, Magnetic, see Magnetic Field Field's Boiler, 98 Firebox Construction in Boilers, 63 Flubs in Boilers : Best Position for, 164 ; Brushes for Cleaning, 151 ; Construction of Rings, 111 ; Different Arrrangements of, 64 ; Expansion, 111 ; Protectors for, 121 Flywheels op Steam Engines : Action of Centrifugal Force on, 238 Calculating Rim Velocity and Mass of, 237 Construction of, 237 Determining thickness of Rim, 238 Diagrams, 238 Engines for Starting, 249 and Governors, Their Relation, 239 Irregularity of Speed, How Caused and Regulated, 238 their Use, 230 Foot-pound-second System, 292 Foot-pound, Explained, 13, 154 Footing Courses of Foundations, 52 Forbes, George, Experiments on the Heating of Conductors, 14 Force: Centrifugal, 160; Definition of, 153; a Deviating 160 Measurement of, 153 ; Unit of, 153 aviating, iou , Force, Lines and Loops op : Are caused by Current in a Conductor, 20 Assumptions with Regard to, 20 Effect of Increase or Decrease of in a given area, 304 Faraday's Conception of, 20 How to Calculate Number of, 25 Illustration of in Magnetic Field, 23 Induce a Current in a Conductor, 27 Number Round a Coil, on what Dependent, 24 force:, MomfnTof 36° rt **** ^ 6 ° US * Mfferent Radii ' 3D2 Forces, Resultant, Effect of, 35 Fox's Corrugated Furnace, 78, 84, 87, 111 Foundations op Central Stations : Bricks as Building Materials, 57 Characteristics of Various Soils and Rocks, 49 Concrete, 59 Drainage and Protection of, 48, 51 Engine and Machine Foundations, 54 Estimating for Excavation, 51 Excavated Material, Increase in Bulk of, 51 Excavating for, 51 Footing Courses, Designing, 52 Footing Courses, Masonry, 58 How Displacement Occurs, 47 Masonry Footings, Safe Offsets for, 53 Mortar, 59 Natural and Artificial, 47 Settlement of Structures, 47 Soils, Safe Bearing Power of Various, 59 Stability of Masonry, 54 Stones as Building Materials, 55 Testing Strata, 48 Underfooting, 51 Walls, Construction of, 57 Friction on Bearing Surfaces, Calculating, 224 Friction between Bearings and Journal, 224 Friction, Work Consumed by, 160 Fuels in Boilers, Combustion of Various, 62 Fuels Used for Boilers in Different Countries, 63 Fuses, 289 Fusible Cut-outs, Use of, 289 Fusible Plugs for Boilers, 121 Fusibility of Metals, Preece's Tables, 17 G. Galloway Boilers, Description of, 69, 73, 82 Galvanometers : Figure of Merit, How to Calculate, 311 The Holden-d'Arsonval, 329 as Used for Measuring Battery Resistance, 329 as Used for Measuring Capacity, 336 as Used for Measuring Pressure, 332 for Measuring Resistances by Fall of Pressure, 339 Mirror, How to Make, 308, 310 Measurement of Resistance of, 313 Portable, 344 Shunts, How to Make, 309 In the Silvertown Testing Set, 344 Use of in the Wheatstone Bridge, 306 Tangent : Its Principle Adopted in most Meters, 316 ; Descrip- tion of, 301 ; Determining Reduction Factor of, 311 ; How to Calculate Effect of H on, 302 ; How to Make, 303 ; How to Use 303 ; Principle of, 301 Garrett and Son's Boiler Pump, 131 ; Boilers, Description of, 77, 95 ; Feed-water Heater, 141 Gases, Absolute Temperature of, 164 Gases, Laws of Expansion of, 164 Gases, Their Expansion and Compression in Cylinders, 168 Gases, Imaginary : and Actual, 165 ; Molecular Heat, 166 ; Specific Heat of, 166, 1 67 ; Thermo-dynamics of, 166 Gauges for Boilers, see Pressure Gauges Gay-Lussac's Law of Expansion of Gases, 164 General Electric Company's Switchboard, 278 Girder Engine, Davey, Paxman, and Co.'s, 259 Glazebrook and Shaw's Method of Measuring Electrical Pressure, 335 Glazebrook and Shaw's Method of Measuring Capacity, 337 Governors of Steam Engines : The Acme, 234 Actuate Throttle- Valves, 237 Browett, Lindley, and Co.'s, 232, 234 Centrifugal, Principle of, 230 The Flywheel, 130 and Flywheels, Their Relation, 239 Formula for Calculating Sensitiveness of, 231 The Parabolic, 233 Paxman's, 234 VI. INDEX. Governors of Steam Engines (continued) : Pickering's, 234 Porter's, 231 Their Stability, 232 Their Use, 23C Watt's, 231 With Crossed Arms, 234 Graphic Methods, see Electro-graphics and Dynamics Gravity, Acceleration of, 154 Gravity, Specific, Definition of, 153 Gresham and Craven's Steam Injector, 134 H. H, How to Determine, 294 H, Bottomley's Apparatus for Determining, 294 H, Effect of on a Tangent Galvanometer, 302 H, Ratio of Moment of Magnet to, 296 H and M, Determination of, 295 Heat : Adiabatic and Isothermal Expansion and Compression, 168 In Boilers, Sensible and Latent, 61 Boilers, Conduction Formula for, 163 Boiler Flues, Best Position for, 164 Boyle's or Mariotte's Law of Expansion of Gases, 163 Conduction, Formulas for, 163 Convection, Definition of, 164 Curve, An Adiabatic, 169 Cylinders, Conduction Formula for, 163 Cylinders, Expansion and Compression of Gases in, 1 68 Effect of on Permanent Magnets, 25 A Form of Energy, 161 Gases, Absolute Temperature of, 164 Gases, Expansion and Compression of, 168 Gases, Laws of Expansion of, 164 Gases, Imaginary and Actual, 165 Gases, Imaginary, Molecular Heat, 166 Gases, Imaginary, Specific Heat of, 166. 167 Gases, Imaginary) Thermodynamics of, 166 Gay-Lussac's Law of Expansion of Gases, 164 How Transferred, 162 Heat Engine, Carnot's, 170 Heat Engine, Definition of, 170 Heat Engine, Efficiency of, 172 Joule, and the Mechanical Equivalent of, 14, 165, 305, 339 Latent, Explanation of, 166 Mechanical Equivalent of, 14, 165, 305, 339 Non-conducting Materials, 163 Radiation, Definition of, 163 Sensible Heat, 166 Specific Heat, 162 Steam-pipes, Conduction Formula for, 163 Temperature, Definition of, 161 Temperature, Measurement of, 161 Thermo-dynamics, Theory of, 165 Units, 162, 305 Waste of in Boilers, 64 Heating of Conductors, Forbes's Experiments, 14 Heating of Conductors, Joule's Law for, 339 Heating Effect of Current, 13 Heating-surface of Boilers, 63, 66 Heating of Switches, How Guarded Against, 267 Hering's Formula? for Heating of Magnet Coils, 16 High-Speed Engines, see Engines Holden-d 'Arson val Galvanometer, 329 Hopkinson, Dr. His Work in Electro-graphics, 33 Hopkinson's Feed-valve for Boilers, 140 ; Steam-pipe Joint, 124 • Steam Check-valve, 127 : Steam Stop-valve, 125. Horizontal Boilers, see Boilers Horizontal Engines, see Engines Horse-power, Electrical, 14 H onn E " ] r? W f .' Mechanioal : its Equivalent in the Metric System 292; Explained, 14, 154, 292; Indicated and Actual, 204 ; Indi- cated, How to Determine, 202 Horseshoe Magnet (Permanent), Field of, 24 Hydrogen, Amount liberated by one ampere in one second, 17 Hydrogen and Oxygen Produced in Voltameter, 19 Impurities in Boilers, Getting Rid of, 121, 149, 150 Inclination or Dip, Measuring Angle of, 300 Incrustation in Boilers, CauBe and Prevention of, 121, 148 150 Indicated Horse-power and Actual, 204 ' Indicated Horse-power, How to Determine, 202 Indicator, Steam : Crosby's, 189 Darke's, 191 D H^ n „ ati0n £ A u 0U IV t 0f Steam Consumed per Indicated Horse-power Hour by Means of, 205 Indicator, Steam (continued) -. Description of, 186 Diagram, Theoretical, 238 Diagrams from Compound Engine, Combination of, 198 Diagrams, Ideal and Real, 196 Driving Gear for, 192 Driving Gear as used on " Globe " High-Speed Engines, 194 Mclnnes's, 192 Management of, 194 Maximum Pressures for Springs, 188 Musgrave and Sons' Driving Gear for, 193 Pantagraph Driving Gear for, 192 Richards's, 191 Tabor's, 187 Use of, 185 Inductive Action in the Magnetic Circuit, 26 Inductive Capacities, Specific, Table of, 32 Inductive Circuit, see Circuits Inductive Resistance, Specific, 31 Inertia of Magnetic Needle, Determination of Moment of, 296 Inertia, Moment of, 155, 295 Injection Condensers, Steam, 227 Injectors, Steam : Davies and Metcalfe's Exhaust Steam, 137 ; Principle of, 134 ; the Exhaust Steam, 137 ; Gresham and Craven's' 134 ; the Lifting, 137 ; the Non-lifting, 137 Installations, Plans of: Mentmore, 44, 45, 46; Edison's Brooklyn Station, Plates N and O. Insulation Resistance, Silvertown Testing Set for, 347, 349 Insulators, List of, 6 Insulators, Magnetic, 25 Insulators, Their Use and Properties, 6 Insulators for Electric Light Mains: Brooks's, 373; Callender- Webber, 363, 367 ; Calender's, 371 ; Crompton's, 358 ; Ferranti's, 380 Iron Filings, How Influenced by Wire Carrying Current, 12, 20 Isothermal Expansion and Compression, 168 Joints for Electric Light Mains : Calender's, 370 ; Crompton's. 353 361 ; Ferranti's, 380 Joule, The, £92, 305 Joule and the Mechanical Equivalent of Heat, 14, 163, 305, 339 Joule's Law for Heating of Conductors, 339 Journals of Engines, 224 Junction-eoxes FOR Electric Light Mains : Brooks's, 374 ; Calender's, 370; Callender-Webber, 367; Crompton's, 355: Ferranti's, 384 K. K, Table of Values of, 295 Kilogrammetres and Foot-pounds, 14 Kinetic Energy, Definition of, 155 Kirchoffs Current Laws, 11 Kirchoffs Slide-wire Bridge, 307 Kirkaldy's Feed-water Heater, 142 Lancashire Boilers, see Boilers Lead in Engines, Explanation of, 242 Leakage, Magnetic, 25 Leeds Forge Company's Boilers, 84, 87 Length, Unit of, 153 Leyden Jars, Description of, 32 Lines and Loops of Force, see Force Locomotive Boilers, see Boilers London Electric Supply Corporation's Mains, Method of Laying, 380 Low- Water Alarms for Boilers, 120 Lubricators for Engines : Crosby's Visible Drop-Feed, 245 Dewrance's Window Form, 248 Use of, 245 Winn's Sight-Feed, 248 M M divided by H, Determination of Ratio, 296 M H, Determination of, 295 Machine, Calculating Efficiency of, 160 M'Neil's Boiler Manhole, 112 Magnet : Magnetic Moment of, 294 ; Measuring Magnetic Moments of, 299 ; Ratio of Moment of to H, 296 ; a Perfect, 23 ; Short, Relation of Forces Acting on with Coils of Different Radii, 303 Magnets: Comparing Magnetic Moments of, 299; Effect of Earth's Magnetism on, 293; for Meters, 342; Properties of, 23; .i,e Electromagnets and Permanent Magnets Magnetic Circuit, see Circuits Magnetic Conductivity and Resistance, 25 Magnetic Declination, or Dip, 293 INDEX. Vll. Magnetic Dip, Measuring Angle of, 300 Magnetic Field : Dae to Leakage, 25 The, Illustrated, 23 of Bar and Horseshoe Magnets, 24 Measuring the Strength of, 298 Magnetic Fields : And Conductors, Interaction between, 27 ; Inter- actions between, 25 ; of Conductors, 23 Magnetic Insulators, 25 Magnetic Lines and Loops of Force, see Fobce Magnetic Meridian, Determination of, 293 Magnetic Meridian and the Tangent Galvanometer, 302 Magnetic Pressure, 25 Magnetism, may be Electricity in Motion, 23 Magnetism of Earth : Determination of Horizontal Component of, 294 ; Effect of H on Tangent Galvanometer, 302 ; Its Effect on Magnets, 293 ; Determination of M H, 295 Magnetism, Residual, 227 Magnetometer, How Used, 296 Mance's Method of Measuring Battery Resistance, 330 Mains, Electric Light : Contact Fault, How to Localise, 352 Earth, How to Localise, 351 Joint-Testing, 351 Methods of Laying : Crompton's System, 353 Callender-Webber System, 361 Callender Solid System, 367 Brooks's System, 373 Ferranti's, 380 Silvertown, Testing Set for, 344 Testing, 341, 34* Testing Conductor Resistance, 345 Testing. How to Carry it Out, 349 Testing Insulation Resistance, 347, 349 Manholes and Mudholes of Boilers, Their Construction, 112 Marine Boilers, see Boilers Masonry, Stability of, 54 Mass, Definition of, 153, 291 Mass, Units of, 153, 292 Mass and Weight, Difference between, 291 Matthiessen's Table of Conductivities, 8 Measurement of Electrical Quantities : Ammeters, Ayrton and Perry's, 341 Ammeters, Paterson and Cooper's, 342 Ammeters, Permanent v. Electromagnets for, 34n<-rt.h qml sUw>u,>„„i 'a..,,., <7 INDEX. IX. Resistance, Electrical (continued) : of Conductors, Silverbown Testing Set for, 345 Current and Pressure, Relation of, 304 Effect of Annealing on, 9 Effect of Temperature on, 8 of Galvanometers, Measurement of, 313 How Affected by Shunt Circuits, 10 of Inductive Circuit, How Calculated, 29 of Insulation, Silvertown Testing Set for, 347, 349 Internal and External, How Calculated, 10 ■ Magnetic, 25 of Magnetic Circuit, How Lessened, 26 Its Measurement by Fall of Pressure, 338 Ohm's Law for, 9 Specific, 7 Specific Inductive, 31 Unit of, The Ohm, 7, 302 of Various Metals, 11 Wheatstone Bridge Method of Measuring, 305 Residual Magnetism, 27 Rhode's Steam Stop-valye, 125 Riveting and Jointing Boiler Shells, 102 Roads and Streets, Methods of Laying Electric Light Mains Under, BnW's Boilers, 77 ; Compound Engine Bearings, 223 ; Connecting-, rod! 217?F«l-wJtar Heaters, 143; Steam Stop-valve, 125; Com- pound Engine, 260 Rocks, Characteristics of Various, 49 Rosebery, Lord, Plans of Installation at his Mansion, Mentmore, 44, Ro^alEnglish Opera House InstaUation, Switchboard used in, 286 s. Safety-valves for Boilers: Board of Trade Rules for, 119 Construction of, 115 Dead-Weight, 115 Double-Lever, 117 Galloway's, 115 Hopkinson's Compound, 11/ How to Calculate Size of Opening, 119 How to Find Working Pressure, 117 Ramsbottom's, 117 Relief -valves, 117 . Rule for Calculating Size of Springy, 120 Rules for Construction of Valve, 119 Spring, 116 Scale in Boilers, Cause and Prevention of, 121, 149, 150 Schaffer's Steam Pressure Gauge, 115 Scum in Boilers, Getting Rid of, Hi Secondary Batteries, see Batteries, Secondary Sna/Area of Conductors, Its Effect on Resistance, 7 Shafts and Journals of Engines, Diameter of, lib Shells of Boilers, Calculating Strength of, 108 Short Circuits, 31 Shunt Circuits, 10 Shunt Winding Explained, 10 Shunts for Galvanometers, How to Make, 3Ub Sight-Feed Lubricators, see Lubricators „ p „ nntl 17 Silver, Amount Deposited by One Ampere in One Second, 17 Silvertown Portable Testing Set, 544 Sines and Cosines, Table of, 35 Sines, Curve of, 34 Site of Central Station, Requisites, 43 Slide-valves, see Valves, Slide Soils, Characteristics of Various, 4y Soils, Safe Bearing Power of, 59 Solenoid, Illustration of a, 23 Specific Gravity, Definition of, loo Specific Heat, 162 ,_ Specific Heat of Imaginary Gases, 166 167 Specific Inductive Capacities, Table 01, o Method of Laying, see Mains Woolf's Compound Engine, 177, 182 W ork : Electrical, Unit of, 14, 305 Definition of; 154 In Terms of Pressure and Volume, 156 Mechanical, Unit of, 13 Unit of, 154 Representation of, by an Area, 156 Useful and Waste, 160 z. Zeuner's Slide-valve Diagram, 240