(50tncU Uttioeraita SUhrarg 3tl)aca. Ketn lork BOUGHT WITH THE INCOME OF THE SAGE ENDOWMENT FUND THE GIFT OF HENRY W. SAGE 1891 i;^ $^u© ^1^®^^ when this voltone was taken> To renew thia book copy the call No. and give to the librarian. •JAfCXiL IBZJ "home USE RULES All Books subject to recall All borrowers must regis- ter in the library to bor- row books for home use. All books must be re- turned at end of college year for inspection and repairs. Limited books must be returned within the four week limit and not renewed. Students must return all books before leaving town. Officers should arrange for the return of books wanted during their absence from town. Volumes of periodicals and of pamphlets are held in the library as much as possible. For special pur- poses they are given out for a limited time. Borrowers should not use their library privileges for the benefit of other persons. Books of special value and gift books, when the giver wishes it, are not al- lowed to circulate. Headers are asked to re- port all cases of books marked or mutilated. Do not deface books by marks and writing. \U Cornell University Library The original of tiiis book is in tine Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924004674655 THERMODYNAMICS, ABRIDGED THERMODYNAMICS, ABRIDGED BASED ON "APPLIED THERMODYNAMICS FOR ENGINEERS" BY THE SAME AUTHOR BY WILLIAM D. ENNIS, M.E. MEM. AM. SOC. M.E.J FELIiOW A. A. A. a., CONSULTING ENGINEER: VICE PRESIDENT OV THE TECHNICAL ADVISORY CORPORATION OP NEW YORK: FORMERLY PROFESSOR OF MECHANICAL AND MARINE ENGINEERING IN THE POST GRADUATE DEPARTMENT OF THE UNITED STATES NAVAL ACADEMY SECOI^D EDITION— CORJREC TED 73 ILLUSTRATIONS NEW YORK D. VAN NOSTRAND COMPANY Eight Waeeen Steeet 1922 H Copyright 1920, 1922, by D. VAN NOSTBAND COMPANY PRINTED IN THE UNITED STATES OF AMERICA PREFACE (WHICH STUDENTS SHOULD READ) This brief statement of fundamental principles has been prepared especially for the use of midshipmen in the United States Naval Academy. The work was undertaken at the request of Commander J. O. Richardson, U. S. N., Head of the Department of Marine Engineering and Naval Construction, and has been carried on in close cooperation with officers of that Department, particularly Comdr. W. L. Friedell, U. S. N., Lt. Comdr. T. W. Johnson, Professor of Ma|thematics, U. S. N., and Lt. Comdr. H. W. Boynton, U. S. N. Thermodynamics is difficult, but worth while. To some extent, it has been simplified by planning the problems for easy solution. The table preceding Chapter II will be found useful for exponential expressions. The solution of many problems is necessary in order that a real grasp of the subject may be attained. All problems should be solved with the slide rule. This implies that answers will be absolutely reliable only with respect to two significant figures, the third figure being estimated. An error which may be as high as 1 per cent, is therefore allow- able. The answers given have been obtained by slide rule, and are subject to this error. Other errors may occasionally be found during a first year's use of the book. The student's answer mat be right, therefore, even when it disagrees with the answer in the book. One per cent, accuracy is good enough for almost all practical engineering calculations. We rarely know the strength of a material with any greater exactness. Even the dimensions of structiu-al parts are subject to a comparable error. Good engineering is largely a matter of not straining at gnats and swallowing camels. If there is a "royal road" to any kind of learning, thermo- dynamics will be found to be the royal road to real compre- hension of steam machinery. NUMERICAL CONSTANTS AND COMMONER SYMBOLS 1.34 hp. = 1 kw. 746 watts = 1 hp. 2.3026 = log. X -T- logio X. 778 ft. lb. = 1 B.t.u. 5.403 = 778 -=- 144. 1544 = PVm -=- wT, Art. 12. 32.17 = acceleration of gravity. 2545 B.t.u. per hr. = 1 hp. 42.42 B.t.u. per min. = 1 hp. 33 000 ft. lb. per min. = 1 hp. 1 980 000 ft. lb. per hr. = 1 hp. B.t.u. = British thermal unit(s): Art. 3. c = clearance: Arts. 7, 39. C = compression ratio: Arts. 38, 149. D = displacement: cu. ft: Arts. 7, 42. e = eflSciency: Arts. 34, 80. = base of Napierian system of logarithms. Br, = volumetric efficiency: Art. 42. E = T + I = internal energy of vapor: Art. 63. F. = Fahrenheit. F = factor of evaporation: Art. 73. / = diagram factor: Art. 104. g = 32.17 = acceleration of gravity. h = heat of 1 lb. of boiling liquid: Art. 63. H = total heat of 1 lb. of dry vapor: Art. 65. H' = total heat of 1 lb. of superheated vapor: Art. 83. S, H = heat received by a substance: Art. 2. SH = net amount of heat received or rejected in a cycle: Art. 21. hp. = horse power, ihp., Ihp. = indicated horse power. I = disgregation work: Art. 2. /o = ice melting effect per ihp.-hr. : Art. 59. kw. = kilowatt (s). fc = specific heat at constant pressure: Art. 14. I = specific heat at constant volume: Art. 14. L = stroke of an engine, ft. : Art. 7. = latent heat of vaporization: Art. 64. log = logarithm to the base 10. loge = logarithm to the base e = 2.3026 log. m = molecular weight: Art. 12. n = polytropic exponent : Art. 24. vii viii Numerical Constants and Commoner Symbols n = entropy or change of entropy: Art. 68. riw = entropy of 1 lb. of liquid: Art. 71. rie = entropy of vaporization: Art. 71. n, = total entropy of dry vapor: Art. 71. n' = total entropy of superheated vapor: Art. 83. N = r.p.m.: Art. 7. p = absolute pressure, lb. per sq. in. (= gauge pressure + 14.696). P = absolute pressure, lb. per aq. ft. = 144 p. Pm = mean effective pressure: Arts. 7, 39. Pu = intercooler pressure: Art. 45. Q = the quantity of heat in 1 lb. of a vapor: Art. 87. B=PV -r wT: Art. 12. r = internal latent heat of vaporization: Art. 65. = ratio of expansion: Arts. 106, 162. r.p.m. = revolutions per minute, s = specific heat: Arts. 3, 27. t = temperature Fahrenheit. T = t + 460 = absolute temperature: Art. 11. T = temperature effect of heat: Art. 2. t' = temperature of superheated vapor: Art. 83. u, U = velocity, ft. per sec: Arts. 56, 133. V = volume of 1 lb. of a substance. v' = volume of 1 lb. of a superheated vapor: Art. 83. v„ = volume of 1 lb. of liquid: Art. 65. V = volume of w lb. of a substance. w = weight, lb. Wf W = external mechanical work done: Arts. 2, 26. STF = net external work done in a cycle: Art. 21. X = dryness fraction: Art. 74. y = k ^l = ratio of specific heats (Art. 17) : also adiabatic exponent (Art. 28). CONTENTS Numerical Constants and Commoner Symbols vii Chapter I: Preliminary — General Principles. Values of Exponentials in Chapters II and III . . 1 Chaptek II: Permanent Gases. Laws and Processes . . 13 Chapter III: Air Engines, Air Compressors, Air Refrig- eration 46 Chapter IV: Steam and Other Vapors 76 Chapter V: Efficiency and Power of Steam Engines . . 118 Chapter VI: Vapor Refrigeration 138 Chapter VII: Heat Transfer Appliances 153 Chapter VIII: Fluid Flow and the Steam Turbine 171 Chapter IX: Internal Combustion Engines 203 THERMODYNAMICS, ABRIDGED CHAPTER I PRELIMINARY— GENERAL PRINCIPLES 1. Subject-Matter. Thermodynamics treats of heat as a source of motive power. All artificial motive powers (not excluding windmills, tide motors and muscular effort) originate from heat. Heat is not matter, but energy. It is measurable in foot-pounds. Heat may be regarded as due to molecular motion. Properly speaking. Thermodynamics is not concerned with phenomena of heat transmission, which belong in the field of general physics. Neither does it traverse the domain of thermochemistry, which deals with heats of formation without relation to mechanical effects. Thus our subject is from one standpoint merely a subdivision of the subject of heat, which latter constitutes one of the departments of physics. More broadly viewed, however. Thermodynamics deals with molecular mechanics while general physics (including practical astronomy) is concerned with mass mechanics. Questions. How does muscular energy originate from heat? Show that the action of a windmill is due to heat. Show that the force which propels a steamship is derived from the heat of the sun. 2. Effects of Heat. Thermodynamics ignores electrical and chemical effects and (for the present) considers only three results following the application of heat to a substance : (1) Increase of Temperature. This is the most familiar effect. If heat results from molecular motion, temperature may be regarded as due to molecular velocity. The molecules are 1 2 Thermodynamics, Abridged incessantly vibrating. The faster they move, the higher is the temperature. Temperature is measured by the thermometer and may be expressed in Fahrenheit or Centigrade units. Ice melts, normally, at 0° C. or 32° F.; water boils under standard conditions at atmospheric pressure at 100° C. or 212° F. A range of 100° C. means the same thing as a range of 180° F. Hence 1 degree range of Centigrade temperatmre = 9/5 degree range of Fahrenheit temperature, and Tjr = 9/5 Tc + 32, (1) !rc = 5/9(r^- 32). (2) Note that the Fahrenheit freezing point, 32°, enters into both equations. (2) Disgregation Work. The molecules of fluids exert forces upon one another. When heat is supplied, the molecules may take up new positions, i.e., assume a new configuration. This requires that energy be expended to destroy the original equi- librium. Potential energy is stored up in establishing a new condition of equilibrium. The expenditure of energy necessary for rearranging the molecules is called disgregation work. Dis- gregation work occurs, for example, when ice is melted by heat. (3) External Mechanical Work. In general, bodies expand when heated. The work done by reason of such expansion against resisting objects is called external work and is the effect of heat with which we are primarily concerned. The action of heat may then be summed up thus: the heat, H, received by the substance is utilized, (a) in raising its temperature, (6) in rearranging its molecules, and (c) in performing mechanical work. In symbols, S== T+I+ W, (3) where T = heat expended in changing temperature, I = heat expended in doing disgregation work, W = heat expended in doing external work. All terms must be expressed in the same unit, which may be Pkeliminaey — General Principles 3 either a heat unit or a work unit. Signs may be either + or — - Thus if heat is emitted, the sign of fl" is — . The sign of T is — when the temperature falls. The sign of IF is — if work is CONSUMED, i.e., if work is done on the substance instead of BY it. When a substance expands, TF is +. When it is com- pressed, TF is — . Note that T is not the temperature, but the quantity of heat consumed in changing the temperature. It is not even the change of temperature. The sign of J is + if molecular forces have been overcome, as when a separation of mutually attractive molecules is effected. Its sign is — in the reverse instance, as when such molecules are brought closer together. Prob. 1. At what temperature do the Centigrade and Fahren- heit thermometers read alike? (Ans., — 40°.) Prob. 2. What is the (algebraic) amount of work done in rearranging the molecules if the heat received is 400, the heat represented by a rise of temperature 100 and the mechanical work done 120? (Ans., + 180.) Prob. 3. If TF = - 20, J = + 30, T = + 10, find H. (Ans., -F 20.) Prob. 4. When 1 lb. of water at the boiling point is converted into steam, 970.4 units of heat must be supplied. The mechani- cal work done by the expansion of water into steam is 72.8 units. Compute Tand I. (Ans., T = 0, J = + 897.6.) 3. Definitions and Laws. Two bodies are at the same temper- ature when there is no tendency toward a transfer of heat from one to the other. When a heat-transfer occurs, heat always passes from a high-temperature body to one of lower temperature. The transfer tends to continue until the two temperatures are equal. The heat unit (British thermal unit, B.t.u.) is the quantity of heat required to raise the temperature of 1 lb. of water 1° F. Since this quantity is somewhat variable according to the initial temperature, we will use the mean B.t.u., defined as 1/180 of 4 Thermodynamics, Abeidged that quantity of heat consumed in eaising 1 lb. of water FROM 32° F. TO 212° F. The CALORIE is the quantity of heat required to raise 1 kilo- gram (2.2046 lb.) of water 1° C. (9/5° F.). Its value is 2.2046 X I = 3.9683 B.t.u. The SPECIFIC HEAT of a substance is the quantity of heat (number of heat units) necessary to increase the temperature of 1 lb. of that substance 1° F. By definition, then, the mean specific heat of water from 32° F. to 212° F. is 1.0. The specific heat of a gas is not an absolute constant (see Art. 14). When II B.t.u. are supplied to w lb. of a substance having a specific heat s, H = ^(^2 - Ti), (4) where T2 and Ti are the final and initial temperatures respec- tively. When several fluids are mixed, some will lose heat and others will gain heat. The total loss (including loss of heat by any surrounding bodies) must equal the total gain. In other words, the algebraic sum of heat losses is zero : Loss by first body + loss by second body + loss by third body • • • + radiation "loss" = wMTa - Tm) + wMTb - TJ + wMTc - T,n) ■■■ + Hj,= 0. (5) Here Wa, Wb, Wc, denote weights of the several fluids in lb., Say Sb, Sc, their respective specific heats, Ta, Tb, Tc, their respective initial temperatures, Tm, their common final temperature, Hb, the heat contributed by surrounding bodies (which will be negative if Tm exceeds the surrounding temper- ature). Prob. 5. How many (mean) B.t.u. are required to heat 4 lb. of water from 32° to 212°? (Ans., 720.) Preliminary — General Principles 5 Prob. 6. If 1 meter = 39.37 in., how many kilogram-meters are equivalent to 1 ft. lb.? (Ans. 0.1383.) Prob. 7. If the specific heat is 0.10, how many calories are consumed in heating 10 lb. 100° F.? (Ans., 25.2.) Prob. 8. When 1 lb. of water is heated from 100° to 200°, 99.97 B.t.u. are expended. What is the mean specific heat of water for this range? (Ans., 0.9997.) Prob. 9. The specific heat is 0.3, the weight 3^ lb. How many B.t.u. are consumed if the temperature rises 500° F.? (Ans., 500 B.t.u.) Prob. 10. A mixture is made of three liquids, the weights being 5, 3 and 22 lb., the corresponding specific heats 1.0, 0.3 and 0.12 and the final temperatiu-e 189°. The original tempera- tures were 200°, 110° and 220°. How much heat was lost by radiation during the mixing? (Ans., Hs = — 65.7 B.t.u.) 4. Mechanical Equivalent of Heat. The " first law " of Thermodynamics is. Heat and mechanical energy are mutually convertible, in the ratio of 778 ft. lb. (777.5 more nearly) to 1 B.T.U. This law has been established by direct experiment (expending work in agitating a fluid and measuring the heating accomplished) and from abundant inference. 1 B.t.u. = 778 ft. lb., just as 1 yard = 3 ft. We do not always realize 778 ft. lb. of useful work from 1 B.t.u., because heat does not equal W. but T -\- I + W (Equation 3). The number 778 is called the mechanical equivalent of heat. In a heat engine test, each pound weight of steam entered the cylinder containing 1125 B.t.u. Leaving the cylinder, each pound contained 1000 B.t.u. Then 125 B.t.u. disappeared. The engine developed 150 horsepower = 150 X 33 000 or 4 950 000 ft. lb. per min. It used 55 lb. of steam per min., or 55 X 125 = 6875 B.t.u., if we assume the heat which dis- appeared to have been " used." Then 6875 B.t.u. = 4 950 000 6 Thermodynamics, Abridged ft. lb. or 1 B.t.u. = 720 ft. lb. This is as close an approximation to the true value as might be expected from this type of experi- ment. Prob. 11. How many kilogram-meters are equivalent to 1 calorie (see Prob. 6). (Ans., 427.) Prob. 12. 1 lb. of coal contains 14 000 B.t.u. If this could be fully utilized, how much coal would be burned per min. to develop 1 hp.? (Ans., 0.00303 lb.) Prob. 13a. If a 100 hp. engine operates so as to cause the disappearance of 4250 B.t.u. per min., what is the probable value of the mechanical equivalent of heat? (Ans., 778.) 5. EflBiciency. Efficiency is in general effect -f- cause or OUTPUT -7- INPUT. In Thermodynamics, efficiency is mechani- cal WORK done -j- TOTAL HEAT RECEIVED. Um'ts must be alike. A HORSE POWER (hp.) is 33 000 ft. lb. per min. or 1 980 000 ft. lb. per hr. It is also 42.42 B.t.u. per min. or 2545 B.t.u. per hr. At 100 per cent, plant efficiency, an engine of 1 hp. would con- sume 2545 B.t.u. (in THE coal) per hr. At 10 per cent, efficiency it would consume 25 450 B.t.u. The efficiency of a mechanical device (a chain hoist, for example) may be increased indefinitely by fine fitting, ball bearings, etc., with 100 per cent, as the ultimate limit. Efficiencies of heat engines have a much lower (though for given conditions, a perfectly definite) limit. The actual efficiency of a given engine will always be below this limit and will vary with the conditions according to laws which Thermodynamics aims to discover. Thermodynamics shows how big to make an engine and how efficient it is likely to be, and why. Prob. 13b. A ship uses 2 lb. of coal per hr. per indicated hp. The heat value of the coal is 12 725 B.t.u. per lb. What is the efficiency from fuel to cylinder? (Ans., 0.10, or 10 per cent.) Prob. 14. An oil engine has an efficiency of 0.13, or 13 per cent. It develops 100 hp. using oil of 19 000 B.t.u. per lb. What weight of oil will it consume per hr.? (Ans., 102 lb.) Pkeliminary — General Principles 7 6. Friction: Traction: Plant Efficiency. Thermodynamics is concerned essentially with the conversion of heat in steam to WORK IN the cylinder of the engine. The corresponding efficiency, Et, is called the thermal efficiency. Mechanical friction makes the work at the shaft or " brake " less than that done in the cylinder. The ratio of shaft hp. to cylinder hp. is Eif, the mechanical efficiency. The efficiency from steam to shaft is E^ X E^. The efficiency of a series of con- versions is always the product of the efficiencies of the individual conversions : E = EiY. E^Y, Ez ■ • • . In a turbine, there is no "cylinder" and the only efficiency determinable is the ratio of work at the shaft to heat supplied by the steam. If the resistance of a ship or railway train or other propelled object is R lb., the actual hp. expended in propulsion is RV _RVm_RVk 550 ~ 375 ~ 326 ' where V, Vm and Vs are speeds in ft. per sec, miles per hr. and knots per hr., respectively. Prob. 15. The shaft hp. is 80, the horse power lost in friction is 20 and 2 545 000 B.t.u. are consumed per hr. Find Et and En. (Ans., 0.10, 0.80.) Prob. 16. In an electric central station, 2 lb. of coal (14 000 B.t.u. per lb.) are used per kw. hr. (1 kw. = 1.34 hp.). Effi- ciencies are as follows: fuel to steam, 0.75: steam to work in cylinder, 0.25 : shaft to switchboard output, 0.8. Find efficiency from cylinder to shaft. (Ans., 0.81.) Prob. 17. The battleship Pennsylvania has a resistance of 254 000 lb. at 20 knots. If Em = 0.80 and the efficiency of the propellors is 0.70, what horse power is developed in the cylinders? (Ans., 27 700.) 7. Engine Action. Fig. 1 shows the piston P moving in the cylinder C and communicating via the piston rod R with the external mechanism. Inlet and outlet passages, / and E, are provided with valves, not shown. The piston being in its ex- 8 Thehmodynamics, Abridged treme left-hand position (i.e., as far to the left as the external mechanism will permit), the distance a is called the linear CLEARANCE. The volume then included between the left face Extreme right liand position of piston ^^ I R- ^^2^ J Fig. 1. Action of Engine. of the piston and the closed faces of the valves is the clearance VOLUME, Vc. The piston now makes one full stroke to the right. The length of stroke, or distance moved, is determined by the external mechanism. If the whole volume swept through by the piston in such a stroke is B, then the clearance (proportion of clearance) is c = v^jD. If d = piston diameter, L = piston stroke, D = (ir/4)(Z^L. The quantity D is called the displace- ment PER STROKE. Preliminary — General Principles 9 Most steam engines have the right-hand end of the cylinder closed by a head with inlet and outlet passages. The rod then passes through a stuflBng box in the head, not shown. The engine is then called double-acting, steam being used on both sides of the piston. Most gas and oil engines are single-acting. In single-acting engines, the right-hand end of the cylinder is left open. This gives a better opportunity for cooling the piston and piston rod without circulating cold water through them. In double-acting engines there is of course a clearance at each end of the cylinder. The indicator depicts on paper the pressure existing at various points (piston positions) during the stroke. The lower part of Fig. 1 shows a record of this kind, called an indicator diagram. Ordinates represent pressures on the left-hand side of the piston, abscissas represent piston movements. The upper line 123 represents the pressures applied while the piston is moving to the right. The lower line 341 represents resisting pressures during the return (left-hand) stroke. The diagram shows what occm"s on the left-hand side, only, of the piston. It records two strokes. Under constant conditions, subsequent records would simply duplicate this one. Abscissas (which represent piston movements) also represent volumes (to another scale), since the cylinder diameter is the same at all points. The volume swept through = area of piston X distance piston has moved. The vertical axis (of zero volume) falls directly below the inner face of the left-hand cyl- inder head only when the valve faces are flush with that face. This is a condition which rarely if ever occurs. The ov axis is located at zero absolute pressure, i.e., 14.696 lb. per sq. in. below the pressure of the atmosphere. Obviously c = a -j- 6. In a double-acting engine, a symmetrically disposed oppositely placed diagram represents the action on the right-hand side of the piston. The average ordinate of the indicator diagram (= area -j- b, with proper consideration of scale) is pm, the mean effective PRESSURE, usually taken in lb. per sq. in. It is the average 10 Thermodynamics, Abeidged pressure exerted on one side of the piston during one stroke, the pressure during the succeeding stroke being regarded as zero. In a double-acting engine, however, there is an approximately equal average pressure on the other side of the piston during this succeeding stroke: hence the average pressure pm is main- tained continuously. li d = piston diameter in inches, the average total pressure on the piston (disregarding the reduction of area on one side by the rod) is (7r/4)d% lb. If i = stroke in ft., A = piston area in sq. in. = (7r/4)d^ and the engine makes N r.p.m., the pressure p^ acts through a distance of L ft. per stroke, 2L ft. per revolution and 2LN ft. per min., and the cylinder horse power is , ,^, 2LN wpmLiPN ihp. = (7r/4)ci% X 33-QQ5 - 66 000 p^AS _ 2pmND _ 2pJLAN 33 000 12 X 33 000 33 000 ' (6) where S = piston speed = 2LN and D = (ir/4)d^i X 12. The OVERLOAD CAPACITY of an engine is (maximum power — NORMAL power) -t- NORMAL POWER. If pm is the Same at all powers, N' - N overload capacity= — ^ — , (7) where N = normal speed and N' = maximum speed. If N is constant for all powers, overload capacity = , (8) Pm where pm is the normal value and pm' the maximum value. In most engines, pm varies. In marine engines, both pm and N vary. The mean effective pressure fully determines the power of an engine of given size and speed. Prob. 18. In an engine 10 in. diameter by 20 in. stroke the linear clearance is J in. Find the displacement per stroke in cu. in. If the valve faces are flush with the inner face of the Preliminaky — General Principles U cylinder head, what is the clearance volume? The proportion of clearance? (Ans., 1570.8: 19.635 cu. in.: 0.0125 or 1| per cent.) Prob. 19. The clearance volume of a 10 by 20 (diameter by stroke) in. engine is found to hold 58.905 cu. in. of water. What is its clearance? (Ans., 3| per cent.) Prob. 20. The indicator diagram from a 10 by 20 in. engine is 3.1416 in. long. What displacement is represented by 1 in. of diagram length? (Ans., 500 cu. in.) If the clearance of this engine is 5 per cent., what will be the dimension a, in Fig. 1 ? (Ans., 0.15708 in.) Prob. 21. The area of an indicator diagram is 3 sq. in. and its length is 4 in. If the vertical scale is such that 1 in. repre- sents 40 lb. per sq. in., what is the mean effective pressure? (Ans., 30 lb. per sq. in.) Prob. 22. In a 10 by 20 in. double-acting engine at 100 r.p.m., with pm = 30, find the piston speed and ihp. (Ans., 333^ ft. per min., 23.8 hp.) Prob. 23. A constant-speed 10 by 20 in. engine has a normal Pm = 30 and a maximum pm = 60. What is its overload capacity? (Ans., 1.0 or 100 per cent.) Prob. 24. At 100 r.p.m., p„ = 30. At 300 r.p.m., p„ = 24. Find overload capacity if 100 r.p.m. is the normal speed. (Ans., 140 per cent.) Prob. 2S. An engine rated at 100 hp. has an overload capacity of 210 per cent. What is the maximum hp. it can develop? (Ans., 310 hp.) 12 Thermodynamics, Abridged VALUES OF EXPONENTIALS IN CHAPTERS II AND III J. n - 1 n n n 1.3 0.76t 0.231 1.35 0.74 0.259 1.4 0.714 0.286 1.406 0.713 0.289 0.355»-2»i = 0.787 3.5»" = 2.52 o.g"" = 0.925 40.259 = 1.43 (¥)'•' = 6 40.289 = 1.49 2W = 2.24 40.74 _ 2.78 31.406 = 4.68 \Q-ll.m = 0.514 3.04"'* = 2.28 100.286 = 1.93 3.370.269 = 1.37 100.289 = 1.95 3.37'>'* = 2.46 100.714 = 5.18 3.390-269 = 1.38 100.74 5.50 3.390'* = 2.47 11.080.259 = 1.86 3.50.259 = 1.38 11.08»'* = 5.93 CHAPTER II PERMANENT GASES. LAWS AND PROCESSES General Statement A clear understanding of the laws governing the behavior of permanent gases is absolutely essential to a proper comprehen- sion of steam machinery. Although those laws may seem for the next few pages to have little bearing on the heat-power equipment of a ship, their application will soon be shown. The few paragraphs which follow are as important in steam engine- ering as the multiplication table is in arithmetic. 8. Gases. Thermodynamics deals, generally, with fluids rather than with solids, and (more narrowly) considers vapors and gases rather than liquids. A vapor is formed when a liquid evaporates. If the temperature of a vapor is greatly increased it becomes what we call a gas. Steam at 1200° is a gas. Air exists in the liquid form at about — 300° F. It might be con- sidered a vapor at — 250° F. In ordinary human experience, it is a gas. The present discussion deals with the "permanent" gases. Dry air, hydrogen, nitrogen, oxygen and a few of the compound gases are of this variety. Steam, NH3, CO2 and SO2J on the other hand, are to be regarded as vapors. They will be examined later. In many thermodynamic calculations, great simplicity results (without any serious sacrifice of accuracy) from considering the permanent gases to be "perfect," i.e., to conform exactly to certain physical laws which in reality are only approximated. The properties of gases which are chiefly to be considered are the PRESSURE, VOLUME and temperature. By pressure {■p, lb. per sq. in.) we are to understand the uniform absolute (not gauge) pressure exerted per unit of surface by the gas on sur- rounding objects or by surrounding objects on the gas. The 13 14 Thermodynamics, Abridged volume, «, is taken in cu. ft. The symbol t represents the uniform Fahrenheit temperature of the gas. 9. Boyle's Law. If the temperature of a gas is kept CONSTANT, THE PRESSURE VARIES INVERSELY AS THE VOLUME. \ \ \ \, \ \ V. =5t- ^ s. S. \ ^ 1 < y, s is negative, i.e., heat is emitted when the temperature RISES or absorbed when the temperature falls. This actually occurs in every air compressor. During compression, the temperature of the air rises although the jacket water is con- tinually abstracting heat from the air. The reason is that we are doing external work on the air faster than we are absorbing heat from it. For positive values of s, a rise of temperature indicates reception of heat. When ?i = 1, 5 = oo ; a condition* necessary for an isothermal process, in which no finite supply of heat can ever change the temperature. Prob. 61. In Prob. 59, what is the specific heat? (Ans., • 0.1022.) How much heat is absorbed or emitted? (Ans., JT = - 148 B.t.u.) What is the value oi TinH = T + I + W^ (Ans., - 251 B.t.u.) 28. Adiabatic. An adiabatic process is one during which no heat is received or emitted by the fluid in question. Under adiabatic conditions, H=T+I-{-W=0: but T and W are both finite. (If the substance is a permanent gas, / = 0.) If we assume that the adiabatic may be represented by an equation in the form PV"^ = const., n being undetermined as yet, PY _ p 7 ^=-^ - W(^f=^-(^^-^^)' where the process is from state i to state 2. Since PiFi = wRTi. P2V2 = WRT2, this leads to I = i?/778(ra - 1). In Art. 17, it was shown that I = R/778iy — 1). Hence for an adiabatic PROCESS n = y. The equation of the adiabatic is PiVi'" = P2F2" and for such process, following Arts. 25, 26, 32 Thermodynamics, Abridged PiFi - P2V2 W = y-l During an adiabatic expansion, the temperature falls. In Fig. ha, ah is an isothermal, ae an adiabatic. The two curves pro- jected to the PV plane appear as zk, zg. Prob. 62. Air expands adiabatically from Pi = 10 000, Vi = 10 to V2 = 30. Find P2 and W12. (Ans., P2 = 2140, Wn = 88 100 ft. lb.) 29. Summary. The following table summarizes what has been learned concerning permanent gas processes. The values of H are in B.t.u.: those of TTare in ft. lb. if P is taken in lb. Pennanent Gases — Processes Name Horizontal . . . Vertical Isothennal . Adiabatic. . Polytropic. . Constant Property Pressure Volume Temperature Entropy' Specific heat kw{Ti - TO lw{T2-T,) PiFxlog,^ 778 sw{Tt-Ti) w Pu(V2 - 7i) r 1 P171-P2F2 k I y -1 n- I n-y n-l Remarks F2/F1 = T^ITi PilPy = T,/Ti PiV, =p,r, \Tr\vJ =[pj'' * The meaning of this term may be disregarded for the present. per sq. ft. Only the last line of the table need be emphasized. With the exceptions in heavy type, all of the other necessary relations may be derived from those of the polytropic by sub- stituting the proper value for n. 30. Application. A cycle will now be worked out in detail to illustrate these formulas and to show how a complete check of Permanent Gases — Laws and Processes 33 the computations is possible. In Fig. 10, data are as follows: Clockwise cycle, 2 lb. of nitrogen Pi = P2 = 140 000, pr P,V2^ = PsFa^ ]\ = Fb = 0.5, T2 = 1270.32, Ps = 80 000, P,J\ = P4F4, Pi = 20 000, F3 = 3, P4F4''- = P3F3", with n unknown. The unknown properties are first found: / 1 1 1 .Constant Pressure ^i' 1 1 1 \ —5 1 \ r %, \^ ^ ^ ?^^ 3 4 V T, PiVi wR • Fig. 10. Cycle for Computation. 140 000 X 0.5 2 X 55.1 = 635.16, T,= 7',-=635Xj^oooo=363 = T 1 970 F,= F,j-;-0.6X-^=1.0, /|7„\ 1.409 /1\1.409 P3=P2(^) =140000(3] ' -'(fty = 1270 X S-"-*"', log P3 = 5.1461 - 0.6723 = 4.4738, P3 = 29 770, Jog fa = 3.1040 - 0.1951 = 2.9089, T^ = 810.5. 34 Thermodynamics, Abridged Also, to check. Ti = -^ = I .'" r, = 810.5. P3F3 29 770 X 3 wR ~ 2X 55.1 To find the value of n for the process 4 — 3 : P4F4" = P3F3", log Pi + n log Vi = log Pz + n log F3, _ log P 3 — log f 4 ""logF4-logF3' 4,4738-4,3010 ^ _ "" ~ 0.3010 - 0.4771 "•^"^• The negative sign is unusual: note the slope of the curve. It does not affect the method of procedure. The specific heat for the path 4 — 3 is 543 = ^'^ = 0.173 X ^m? = + 0.2087. n — 1 — i.ysi We now compute the heat quantities: 7/12 = wh{Ti - Ti) = 2 X 0.2438(1270 - 635) = 309.7 (+) ^23= Hu = ws{Ti - Ts) = 2 X 0.2087(363 - 810.5) = 186.8 (-) F4 _ ^sF5 loge y^ ^ 80 000 X 0.5 X 2.3 log 4 „, ^ , , /f46- 773 - 773 - 71.L (-) ^61 = wl{T-, - n) = 2 X 0.173(635 - 363) = 94.1 (+) 2F = 146 B.t.u. The external work quantities are : ^12 = Pl2(F2 - Fl) = 140 000(1.0 - 0.5) = 70 000 (+) P2F2 - P3F3 TF23 = 2/-1 (140 000X1.0)^- (29 770X3) ^^^3^^^^^^ Permanent Gases — Laws and Processes 35 P3F3 - P4F4 ^ (29 770X3) -^(20 000X2 )^ 24 900 (-) y i = 80 000 X 0.5 X 2.3 log 4 = 55 400 (-) W,i= S IF = 113 600 ft. lb. = 146 B.t.u. 31. Isodiabatics are poly tropic curves not coincident, but having the same value of n. In Fig. 9, the lines M and N are isodiabatics. The following theorems will be found later to save much time in computation with many common forms of cycle : 1. Let a pair of isodiabatics, M and N, Fig. 11, be cut by lines of constant pressure, Pi and P2. Then Dividing the first of these equations by the second, PeVe^ P,V„- or since Pe = P/ and Pg = Ph, PfVf- PhVh^ V T. T_ (20) y e y g ■* e ■* fl Vf Vh T, Th' the equality of temperature ratios arising from Charles' law. 2. Let a pair of isodiabatics, M and N, be cut by lines of constant volume, Vi and F2. Then PjVj^ = PtVr, PkVk'' = Pr^Vm^, PkVk^ PmVm" Pk Pm Tj, r^' ^^ ' Charles' law being again applied. 36 P Thermodynamics, Abridged \ \ \\ ■V -p, \ \ \ \ \ V, \ ^ \ \ \h ^\ ' k \ \ \\ N \^ \\ \ > \\ \ iA L \, \ 1 ^. '< ^ ^^- t: Fig. 11. Isodiabatics. 3. Let a pair of isodiabatics, M and iV, be cut by lines of constant temperature, Ti and T^. Then n \Pj ~Ta~\Pa) Pb Pd' Pc Pd Va n' Boyle's law being applied in this instance. (22) Permanent Gases — Laws and Processes 37 Nearly all heat engines work in cycles made up of one or more pairs of isodiabatics (see, for example, Art. 38). Prob. 63. In Fig. 11, given 4 = 40° F., tj = 1040° F., Pk = 20, Pi = 27.3, find Py and P™. (Ans., Py = 60, P™ = 9.1.) Prob. 64. In Fig. 11, if Ve = 15, V, = 30, t, = 904° F., Vn = 36, tg = 260° F., find F„, Tk and Te. (Ans., F„ = 18, Th = 1440, Te = 682.) Prob. 65. In Fig. 11, Pa = 10, Pb = 26.5, Va = 74, F. = 69, T, = 750, Ta = 575. Find Vi, Pc, P., Fa. (Ans., Vi = 27.9, Po = 14, Pa = 37.1, F,, = 26.) 32. Imperfect Gases: Application to a Gun. An imperfect gas may be conceived as a perfect gas through which there are distributed incompressible particles. Let the volume of such particles in 1 lb. of gas be a cu. ft. Then the remainder of the gas conforms to Equation (11), or PiV - wa) = wRT. (23) This is the Van der Waals equation for imperfect gases. The gas liberated in the powder chamber of a gun furnishes a good example of an imperfect gas. For powder gases, the value of a is approximately 0.001«o, where vq = specific volume at 32° F. and normal barometer. Hence '^ = 0-001^« = lS^=«-0°«232P. Prob. 66. Find a when R = 46. (Ans., 0.0107.) Prob. 67. The powder chamber of a gun has a volume of 8.5 cu. ft. The weight of powder is 300 lb., the temperature 1000° F. before the projectile moves. Assuming R for powder gases = 46, find the powder pressure at the moment the pro- jectile begins to move. Compute first by Equation (11) and afterward by Equation (23). (Ans., p = 16 400 if the gas is perfect: p = 26 500 by the Van der Waals equation.) 38 Thermodynamics, Abridged Prob. 68. If the gun in the foregoing problems is 12-in., 50 ft. long from seat to muzzle, what is the whole volume of gas behind the projectile when it emerges from the muzzle? (Ans., 47.77 cu. ft.) Prob. 69. If maximum pressure occurs when the projectile has traveled half way from seat to muzzle, what is the volume of gases behind the projectile then? (Ans., 28.13 cu. ft.) If maximum pressure occurs when the projectile has moved 19.6 ft., what is the volume at that point? (Ans. 23.88 cu. ft.) Prob. 70. In the second case of the foregoing problem, assume that a plot of pressure against volume would be a straight line from atmospheric pressure and 8.5 cu. ft. volume to 30 000 lb. per sq. in. pressure at 23.88 cu. ft. volume. How much external work is done up to the point of maximum pressure? (Ans., 33 200 000 ft. lb.) Prob. 71. In the foregoing, the further expansion of the powder gases is polytropic, with n — 7/6. What is the pressure at the muzzle? (Ans., 13 400 lb. per sq. in.) How much external work is done from point of maximum pressure to muzzle? (Ans., 66 000 000 ft. lb.) Prob. 72. In all of the foregoing (Probs. 70, 71) if the powder contains 1620 B.t.u. per lb., what is the thermodynamic efficiency of the gun? (Ans., 0.26.) Prob. 73. Ignoring frictional and other losses, the total mechanical work becomes \MU^ where M = mass of projectile (= lbs. weight -f- 32.17) and U = muzzle velocity, ft. per sec. Find muzzle velocity if the projectile weighs 800 lb. (Ans., 2820 ft.) Prob. 74. In the preceding problems, how long would the gun need to be in order to reduce the muzzle pressure to that of the atmosphere? (Ans., about 4 miles.) Prob. 7S. Under the conditions adopted above, find the temperature (by the Van der Waals equation) at the point of maximum pressure and at the muzzle. (Ans., 6500° : 6200° : abs.") Permanent Gases — Laws and Processes 39 Fig. 12. Heat Absorbed, Any Process. = 0. Hence Ha> alone is repre 33. Graphical Representation of Heat Absorbed. In Fig. 12, let ah represent any permanent gas process. Draw two adi- abatics through a and h. At „ an indefinite distance to the right the two adiabatics will meet. Designate the meeting- point as M. Then the figure ahM is a cycle and the area ahM, as already shown, rep- resents the net amount of heat absorbed or rejected in that cycle. There are only three processes included in the cycle: Ma, ah and hM. We know by definition of an adiabatic that Hma = 0, HiM sented by the area ahM: or The heat absorbed or emitted along any path IS represented by the area included between that path and two adiabatics passing through its extremities and prolonged indefinitely to the RIGHT. If, as viewed from a point lying between the adiabatics, the path is from left to right, H is + - Otherwise, H is — . Along an adiabatic, by this theorem, H = 0. 34. Carnot Cycle. In Fig. 13, a cycle ahdc is formed by the combination of a pair of isothermals, ah and cd, with a pair of adiabatics, ac and hd. As in all cycles, the efficiency is net HEAT -i- GROSS HEAT. The net heat is the area ahdc. The "gross" or plus heat is made up of four possible terms: but of these Hac = Hid = 0, the paths in question being adiabatic: while Hdc is eliminated because for a clockwise cycle its value is negative. Hence the efficiency is ahdc Hab — Hdc e = mahM H. db 40 Thekmodynamics, Abridged PaVa loge ^ - PcVa loge y PaVa loge pT From Equation (22), VhjVa = Vd/Vc: hence PaVa - PoV, Ta - Tc Tl - T^ •ta ' a Ta i\f V(b v^. (24) -m Fig. 13. Carnot Cycle. where Tx and Ta are the highest and lowest (absolute) tempera- tures of the cycle. This value is realized in a Carnot cycle, no matter WHAT GAS IS used. Between assigned limiting temperatures, no possible CYCLIC process CAN HAVE AN EFFICIENCY EXCEEDING THAT OF THE Carnot cycle. In Fig. 13, if the proposed superior cycle Permanent Gases — Laws and Processes 41 were abde, the point e would be below the lower limiting tenapera- ture. If it were afdc, the point / would lie above the upper limiting temperature. Neither condition is allowable under the stipulation made. An allowable modified cycle would be abgc. As compared with the Carnot, this gives a reduced amount of external work represented by the area cgd: but the gross heat absorbed is still mabM and the efficiency is hence reduced. Consider next the cycle hbdc. It gives less work than the Carnot, represented by the area abh: but it saves heat, the gross heat being now vihbM. The saving of heat is exactly equal to the loss of work. Then the efficiency of the new cycle is abdc — abh mabM — abh ' Since obdcjviabM < 1.0, the efficiency of the new cycle is less than that of the Carnot cycle. If some such form as abjdc were proposed, it would be sur- passed in efficiency by a broadened-out Carnot cycle ahlc, and hence by the original cycle abdc, which lies between the same temperature limits as aklc. No heat engine can have an efficiency exceeding {Ti — T2)jTi WHERE Ti AND Ti ARE THE HIGHEST AND LOWEST ABSOLUTE TEMPERATURES OF THE FLUID IN THE ENGINE. Equally definite, but lower, limits of efficiency will presently be established for various specific types of engine. Prob. 76. A Carnot cycle gives, area = 100, gross heat = 200. A competitive cycle hbdc is formed, with abh = 20. State the efficiency of each cycle. (Ans., 0.50 and 0.444.) Prob. 77. What is the least amount of coal (12 725 B.t.u. per lb.) per hour per horse power used for an engine using steam at 340° F. and exhausting to a condenser at 140° F.? (Ans., 0.8 lb.) Prob. 78. The maximum temperature in an oil engine is 3500° abs., the exhaust temperature 1000° abs. The engine develops 190 hp. and uses oil of 20 000 B.t.u. per lb. What is the least possible oil consumption per hr.? (Ans., 33.8 lb.) 42 Thermodynamics, Abridged 35. Carnot Cycle Reversed. In Fig. 13, suppose the cycle to be worked counter-clockwise. Begin at c. Suppose the gas to be very cold — say at 0° F. Let it pass through a room, receiving heat (area mcdM) but not increasing in temperature. The point d is reached. Then compress the gas adiabatically to b. Its temperature will rise — say to 150° F. Then pass it across coils through which cold water is circulating. Heat will be abstracted (area mabM) but the temperature may be kept con- stant by adjusting the rates of flow of air and water. The heat EMITTED ALONG ha IS THE HEAT THAT WAS ABSORBED ALONG cd (plus something). Then expand the gas adiabatically along ac. the temperature falling and the initial condition being restored, We have now done work on the gas, or expended power. For what purpose? In order that heat might be taken up by the gas at 0° and discharged by it at 150°. What good object does this serve? Suppose it is desired to make ice. Water is available at 50°. Our gas, at 0°, can cool and freeze this water. For the opera- tion to continue, it must then get rid of the heat which it has taken from the water. By expending power we raise the gas temperature without adding heat and the heat taken from the water frozen can then be transferred to the circulating water in the coils of the "condenser " and so discharged from the system. This is the operation of a refrigerating machine. In the Carnot cycle used for refrigeration, all changes of temperature would take place without any flow of heat, and all transfers of heat would take place without changes of temperature. Actual refrigerating machines do not realize these conditions. This is unfortunate. The efficiency of the Carnot cycle used for refrigeration is mcdM _ T2 ^ ~ mabM - mcdM ~ Ti - f^ ' ^^^^ A reversal of the argument of Art. 34 shows that this is the maximum possible value. No actual refrigerating machine can surpass this eSiciency. Efficiency is effect divided by cause. The effect, in refrigera- Peemanent Gases — Laws and Processes 43 tion, is the absorption of heat by the fluid at low temperature. The cause is the mechanical work done. The part played by the circulating water being disregarded, as in Equation (25), the efficiency may exceed 100 per cent. It is a maximum when the temperature range is least. With engines, on the other hand, efficiency is a maximum when the temperature range is greatest. Prob. 79. What would be the percentage saving of coal, in Prob. 77, if the exhaust temperature could be reduced to 40° F.? (Ans., 33| per cent.) Prob. 80. With the gas temperatures specified in Art. 35, what is the efficiency of refrigeration in the Carnot cycle? (Ans., 3.07 or 307 per cent.) What would it be if heat were rejected at 50° F.? (Ans., 920 per cent.) Prob. 81. Under the gas temperatures specified in Art. 35, the heat absorbed by the gas (useful refrigeration) is 307 000 B.t.u. per hr. What amount of mechanical work must be done on the gas? (Ans., 100 000 B.t.u. per hr.) What engine horse power is ideally required? (Ans., 39.3.) 36. Availability of Heat. Recapitulating: for efficient power generation in a Carnot cycle, the heat should be supplied at a high temperature and discharged at a low temperature. The latter temperature should be low, but is more or less fixed by surrounding conditions. The supply temperature is the one which is controllable. It should be high for high efficiency of the Carnot cycle. No actual engine can exceed the efficiency of the Carnot cycle. Anything that keeps the latter efficiency low is bound to keep the former efficiency low, also. Hence for all engines, a high supply temperature is desirable. Any- thing that lowers temperature lowers the potential efficiency. A fall of temperature implies a loss of possible power. The availability of heat is determined by its temperature. A foot pound is 1/778 of a heat unit: but a much smaller fraction of a heat unit is actually realized in mechanical work by actual 44 Thermodynamics, Abridged engines. Low fluid supply temperatures make the fraction particularly small. Steam at 600° F. is worth potentially about twice as much as steam at 300° F. It does not cost twice as much. Whenever the temperature falls without the simultaneous performance of mechanical work there is a loss of availability of the heat which can never be recovered. This principle is sometimes referred to as the second law of Thermodynamics. 37. Carnot Cycle Impracticable. An engine should be efficient and powerful. The latter condition renders it necessary that the mean effective pressure, pm, should be fairly high. This should be accomplished without excessive maximum pressures. In the Carnot cycle. Fig. 13, nearly, since for any perfect gas y is approximately 1.4. Thus if Ti is twice T2 (which would give an efficiency of 0.50), Pb would be 11.3Pd. Pa is still greater. Suppose we narrow the Carnot cycle by moving ac toward bd. Ultimately the two curves coincide, the enclosed area becomes zero, pm = and still the maximum pressure is 11.3 times the lowest pressure for the temperature range stated. For a finite area, the mean effective pressure is area ZTF / ^ , p^Vj - yaV a p™ = vT^Y^ = vT^Va = V^"^" i°g^ v+ y-i - PcV. loge-pF y_ { j -5- (Fd - FJ = j (PaVa - PcVo) l"g^^+ y-1 Pb y . PcVo - PdVd -^ (Yd - Va). Since pcVc = PdVd and pbVb = PaVa, the last two terms within the bracket disappear. Then Peemanent Gases — Laws and Processes 45 [T. - T.)wR log.^ {T, - T,) log. , . „ . \Vd Pa) Vd Pa For nlTi = 0.5, y = 1.4, pd = 15, pa = 300, Ti = 1000, this gives 500 X 2.3 log (20 X 0.5'-^) „ ^ ,^ ^- = 500_1000 = ^-^ ^^- P"' '^- ^°- 15 300 Thus, although the efficiency is 50 per cent., the mean effective pressure is only 9| lb. per sq. in., in spite of the fact that the maximum pressure is 300 lb. per sq. in. This would never do. It would require a very large cylinder in order to develop even a small amount of power. A steam engine, not working in the Carnot cycle, might easily give p^ = 100 when the maximum pressure was 300 lb. It would thus be more than ten times as powerful as the Carnot engine. This would compensate for its lower efficiency. Prob. 82. A Carnot cycle has an efficiency of 0.4. Find the lowest possible value of Pa/Pd, using y = 1.4. (Ans., 5.98.) What is then the value of pm? (Ans., 0.) CHAPTER III AIR ENGINES, AIR COMPRESSORS, AIR REFRIGERATION Ideal Cycle 38. Joule Cycle. A cycle underlying the operation of several types of air machinery is shown in Fig. 14, diagram abed. It is bounded by a pair of adia- batics and a pair of constant- pressure lines (hence by two pairs of isodiabatics — Art. 31). The EFFICIENCY is l^H/Hab, Hdc being negative and HdaSind Htc being both zero (compare Art. 34). H e = ab H, cd = 1 - 1 Hab Hcd Hab kw{Tc - Td) Fig. 14. Joule Cycle, and k = specific heat at constant pressure. From Equation (20), kwin- To)' where w = weight of fluid rm J m I rp -»-, d la id la To- Td n- Ta , Td Ta .= l-y=- Ta' ■ Td (27) This looks like the expression for efficiency of the Carnot cycle (Art. 34), which is, however, in terms of the limiting tempera- tures. For Fig. 14, the Carnot eflBiciency is (fi — Td)lTi, which is HIGHER than the Joule efiiciency. 46 Air Engines, Aie Compressors, Air Refrigeration 47 The COMPRESSION RATIO (ratio of pressures during the adiabatic compression da which closes the cycle) being called C, we have P / T \w(!/-i) (^ = rr[rj ' e = 1 - C^'-y^i". (28) Prob. 83. Find the efficiency of a Joule cycle with a com- pression ratio of 10 when y = 1.406. (Ans., 0.486.) If the lowest temperature is 500° abs., and y = 1.406 what is the temperature at the end of adiabatic compression? (Ans., 972° abs.; Prob. 84. If Ti, Fig. 14, is 1500° abs., what is the Carnot efficiency in the foregoing problem? (Ans., 0.667.) 39. Mean Effective Pressure. The exponent y of the curves be and ad is simply a special value of the polytropic exponent n. The mean effective pressure (average ordinate) is abed Pa{Vb-Va) + ^_ ^ Pc{V-Vd) - ^_ ^ (Arts. 16, 26) n n ^ {pbVt - paVa - PcVo + PdVd) -^ (Vc - Va) n = ^1 {MVb - Va) + PdiVa - F.)} -f- (F. - Va). TV x Now clearance = c= Va-^ {Vc— V a) ■ hcncc (Vo — Va) = VJc. Also pblpd = C. cnpa C{Vb - Va) + Vd - Vc ^"^ ~ Jl - 1 ■ Va cnpd ( riY± n j-Yl Yj\ - ^i^^^V Va" ^ ^ Va Va)- Substitute 48 Thermodynamics, Abridged Va~ ' Va C Va~ V/Va C ■ Pm cnpd L j (J(.n-l)ln C+1 - C+ C'l "-^) npd {(c + l)(C("-i)/« - 1) + ciC" - C)]. (29) n- 1 This holds whether n = y ov not. Prob. 85. In Fig. 14, pd = normal atmospheric pressure, C = 10, Ta = 500, Tb = 1500, n = 1.4. Find T, (Ans., 965), To (Ans., 778), VdVa (Ans., 1.56), Fd/F„ (Ans., 5.18), F./Fa (Ans., 8.05), c (Ans., 0.142), p™ (Ans., 19.6). Compressed Air 40. Air Machinery. This section deals only with those air machines in which the pressure changes are of sufficient magni- tude to introduce noticeable temperature effects. It ex- cludes such devices as cen- trifugal fans and blowers. It considers the air as pure and dry and treats the fluid as a perfect gas. Properties of moist air are to be considered later. 41. Compressor. A com- pressor is the reverse of an engine. Work is done on the fluid (air) by the supply of power from a steam cylin- der, an electric motor, or some other suitable source. Fig. 15 represents the essential parts of a compressor cylinder C, with piston, inlet valve a, dis- charge valve h and receiver D. Suppose the piston to be at the extreme left, and both valves to be closed. It is moved toward Fig. 15. Air Compressor. Air Engines, Air Compressors, Air Refrigeration 49 the right. At a suitable point early in this stroke, the inlet valve is caused to open. The piston suction draws air into the cylinder throughout the rest of the stroke. At the end of the stroke, the inlet valve is closed. The piston now moves to the left, com- pressing the air. When the pressure has been sufficiently in- creased, the discharge valve opens. The high-pressure air is then discharged to the receiver and pipe line throughout the re- mainder of this left-hand stroke. When the stroke is completed, the discharge valve is closed. The air left in the clearance space expands, during the first part of the succeeding right-hand stroke. When its pressure has been reduced to that of the at- mosphere, the inlet valve opens and the cycle is repeated. Practically all compressors are double-acting. In Fig. 14, the inlet valve opens at d. Air is drawn in along dc. The pressure along dc is a pound or so below that of the atmos- phere. The inlet valve closes at c and the air is compressed as along cb. If the compression were infinitely rapid, the com- pression path would be an adiabatic, for there would be no time for heat to escape. If compression were infinitely slow, the curve would be an isothermal, because any increase of temper- ture would be offset by conduction of heat. Power is saved in the latter case. The lower the value of n the less is the area of the cycle (which is counter-clockwise) and the less is the power consumed. The value of n depends on the piston speed and the thoroughness of cooling by the water jacket which sur- rounds the cylinder. (Some small compressors are air-cooled only.) Usually, n is between 1.3 and 1.35. The discharge valve opens at b. The pressure along ba is a pound or so higher than the receiver pressure and does not vary much, because of the relatively large receiving capacity into which the air is dis- charged. The discharge valve closes at a. The clearance air then expands as along ad, the value of n for this curve being practically the same as for cb. 42. Compressor Power Consumption and Capacity. Equation (29) gives a very close approximation to the mean effective 50 Thermodynamics, Abridged pressure of an actual compressor if a proper value is selected for n. The value of pd may be taken in good machines at 14 lb. per sq. in. Clearance averages 0.04. C is determined by the dis- charge pressure desired. If S = piston speed, ft. per min., N = r.p.m., d = piston diameter, in., D = displacement, cu. ft. per min., the indicated horse power of the compressor cylinder (compare Art. 7) is (double-acting) ^ TT pmd^S ^ 14 4ff„Z) inp. - 4 • 33 000 ~ 33 000 and the stroke in ft. is S -r- 2N. Values of S are from 400 to 800. The primary horse power required to drive the compressor is the above power divided by the mechanical efficiency of the compressor and its driver. The IDEAL action might be considered as realized when there was no clearance, when pd = 14.696 lb. per sq. in., and when compression (path eg) was at constant temperature. Then D=Vc-Ve= Vc, SJF = Weg + W,, - Wcf = P„{V, - F.) + P,V, loge ^ - P.{Vo - Vf). But Ve = 0, F/ = 0, P,V, = PcVc. Sr = P,Vc log. J^ = 144 X 14.696 X 2.3026D log ( J^gg) , Ihp- = 33000 = 0-148i> (log p, - 1.167), (30) Pm = J44^ = 33.84 (log p„ - 1.167). (31) Here (since D is taken as displacement per minute) Fig. 14 is to be regarded as a summation of all cycles realized in one minute of time. In the ideal cycle, the volume of air drawn into the cylinder at atmospheric pressure is F^ = D. In an actual cycle the volume is always less than D. Suppose in the cycle abed the Air Engines, Air Compressors, Air Refrigeration 51 line hj to represent normal atmospheric pressure. The whole volume of air compressed, measured at this pressure, is Vj. Part of this is clearance air; the volume of which, also measured at atmospheric pressure, is Vh. Then the volume drawn in and compressed, measured at atmospheric pressure, is Vj — Vh- Free air is air at normal atmospheric pressure. Compressor capacity is measured by the volume of free air drawn in and compressed per minute (symbol F). VoLiTMETRic EFFICIENCY (not an efficiency in the thermo- dynamic sense) is the ratio of free air drawn in and compressed, to the displacement. e, = FID. (32) For the ideal cycle fcge, Fig. 14, F = D and e^ = 1.0. For the actual cycle dcba, =(^+i)(ii^6r-Ki4^6y'"=(^3) v(-^T=v.'-^(-^^T '^'=V14.696/ " c \UmQj ' V = V { ^'^ I cft *^"V 14.696/ ■ High volumetric efficiency (which leads to large capacity for a given size and speed), results when the clearance is low, the valve ports and passages of ample area, the piston speed low and the value of n low. It is usually between 0.70 and 0.90. Prob. 86. An air compressor of 2000 cu. ft. capacity has an intake pressure of 13.226 lb. per sq. in., absolute, 4 per cent, clearance, a discharge pressure of 132.26 lb. gauge. Find pm if n = 1.35. (Ans., 35.2 lb.) Prob. 87. In the previous problem, what is the volumetric efficiency? (Ans., 0.742.) Prob. 88. In the foregoing, find displacement and Ihp. (Ans., 2700 cu. ft. per min., 415 hp.) By = F D~ Vc- Vh Va" for. Fc- -Va Va C ' Vj 52 Thermodynamics, Abridged Prob. 89. The compressor cylinder is directly driven by a steam cylinder and the steam cylinder develops 532 Ihp. What is the mechanical efficiency? (Ans., 0.78.) Prob. 90. What would be the displacement of an ideal com- pressor giving the diagram /c^'e, Fig. 14? (Ans., 2000 cu. ft. per min.) What would be its Ihp.? (Ans., 296.) Prob. 91. In the actual compressor (Prob. 88), the piston speed is 800 ft. per min. and the rotative speed 100 r.p.m. Find cylinder diameter and piston stroke. (Ans., diameter = 24.9 in., stroke = 4 ft.) 43. Cooling. Low values of n for the compression curve are realized as a result of jacket cooling. The limit of gain arises from the slow rate of heat transfer from air through the cast iron walls of the cylinder (Chapter VII). Below this limit, the heat lost by the air, in B.t.u. per min. is weight X specific HEAT X TEMPERATURE CHANGE Pc(l + c)T) 53.36 n 0.1689"- '•*« n-n(g)-}. n — \ This may be equated to the heat gained by the water = W»(<2 — ti), in all of which Wa and Ww are weights of air compressed and water circulated, lb. per min., «„ = specific heat of air for a polytropic path having the exponent n, h and U are outlet and inlet temperatures of water at the jacket. Normal values are Tc = 660 (it cancels out anyway), h = 130, /P^, Pi=UKP?. Prob. 102. A four-stage compressor operates between pres- sures of 14 and 250 lb. absolute. What are the best intercooler pressures? (Ans., 29, 59, 122.) Prob. 103. What would be the best intercooler pressures in a three-stage compressor for the same conditions? (Ans., 37 and 96 lb.) 49. Vacuum Pump. The vacuum pump connected with a steam engine or turbine condenser is an air compressor having a suction pressure between 0.5 and 2.0 lb. absolute and a dis- charge pressure around 15 or 16 lb. absolute. Because of the presence of water in the cylinder, the value of n is low. 50. Air Engine. The most common example of an engine using compressed air is the pneumatic tool. Suppose some of the air compressed, in Prob. 86, to be used in an engine. The essential parts of an engine are shown in Fig. 17, the upper diagram indicating the cylinder, C; piston, P; piston-rod, R; inlet passage, I, from the compressor; and outlet passage, E, to the atmosphere. These passages have valves, not shown. The piston is at the left-hand end of its stroke, position Pi. The inlet valve is open. Hence there is a pressure on the piston. 58 Thermodynamics, Abridged tending to force it toward the right. The compressor discharge pressure (Prob. 86) was 146.96 lb. absolute. The pressure in the engine cylinder will be somewhat less: we will take it at 145.53 lb., as indicated. In the lower diagram, the point a represents the state of the fluid, Va being the clearance volume. ^ ?,Y^\^\v^v^^^w vv^^vv^^^vm\\^^^^^ 1^ '& ^ ^^k^^^W^^^^^^4,'^m'^^^^^^^^^^^^^^ ^^^^^^^ /e./7- c W i/ji 1/5 '-0.07D D ^ Fig. 17. Air Engine. The piston moves toward the right, until the position Pa is reached. The inlet valve is then closed (point h on the lower diagram). The piston will continue to move to the right, impelled by the expansive force of the air, giving the process curve he. The equation of this curve is ptFt" = pcVc", where n is usually around 1.3 to 1.35. High speed or a heat-insulated condition of the cylinder tend to increase the value of n and thus to decrease work and power. The temperature falls along be. Expansion terminates at c, when the discharge valve opens, air rushes out of the cylinder through the outlet E and the Air Engines, Air Compressors, Air Refrigeration 59 pressure falls, the piston having reached the end of its stroke (path cd). The farther the expansion is carried, the more work will be obtained from the expansion of a given quantity of air. On the other hand, long expansion leads to low mean effective pressure and hence to large size of engine for a given power. We will assume cut-off (the closing of the inlet valve at b) to occur at one-quarter stroke. (The diagram is not drawn to scale.) Now on a volume scale, Vd — Va = D, the displacement per stroke. If clearance be taken at 7 per cent., Vn. = 0.07D. If cut-off is at quarter stroke, ab = Z)/4 or 0.25Z) and Vb = 0.25D + 0.07Z) = 0.32D. The pressure at c is ^(.(Fs/F.)"- With n = 1.3, this gives pc = 145.53(0.32/1.07)1-' = 30.3. The piston is now in the position P3. It moves to the left (by the inertia of the reciprocating parts, or if the engine is double-acting, under the action also of high-pressure air on its right-hand side). Throughout the first part of the left-hand return stroke, the pressure remains about constant and a little above that of the atmosphere. (It must be somewhat above, else air would not flow out of the cylinder.) We will take the pressure at 16.17 lb. At some position P4, before the return stroke is completed, the outlet valve is closed. The comparatively small amount of air then remaining in the cylinder is compressed (path ef) during the remainder of the return stroke. The point e, at which the exhaust valve closes is called the point of compression (strictly, " be- ginning " of compression). The object of compression is to cushion the action of the engine. We will assume compression to begin at 8/10 the return stroke. Hence Ve = 0.27D. The path ef follows the law p/Vf" = peVe^, the value of n being again about 1.8. Then ,, = p. (f;)"= 16.17(^-1)"= 93.5. The compression curve terminates at /, the piston having then again reached its extreme left-hand position. The inlet valve immediately opens and the pressure increases, giving the path fa before the piston starts to move again. 60 Thermodynamics, Abridged 51. Air Engine Design. Still referring to Fig. 17, the work done in the cylinder by the air is, since W/a = and Wed = 0, •EW = W^ + Wic - Wie - Wef = i44Z> j paiVb - Va) H — :;;^zr^ — f , , (145.53X0.32)-(30.3X1.07) = 144Z) (145.53 X 0.25) + ^ -^ (93.5 X 0.07) - (16.17 X 0.27) \ — (16.17 X 0.8) Q-g = 9120Z) ft. lb. per revolution, on each side of a double- acting piston. Suppose 10 hp. to be required, the piston speed to be 300 ft. per min. and the piston diameter to equal the stroke. If N = r.p.m., S = piston speed, d = dia. in in., L = stroke in ft., IT d^ d^ 91202) X 2i\r = 10 X 33 000, D = -4: 4 1728 2200' ^ = 2T=¥' 9120 X^-^^^X^f =330 000, 330 000X2200 ,^. ^ ,^ ,„ ^onoi-. 9120 X 12 X 300 = ^-^ ^"•' i = 4-7 ^ 12 = 0.392 ft., N = 1800 -^ 4.7 = 383 r.p.m., D = ~^ = 0.0472 cu. ft. 52. Air Consumption. The volume of fresh air present at b, Fig. 17, when the supply is cut ofif, is Vb = 0.32Z). Some of this is clearance air. How much? Not Va, for some of the air at a is fresh air, admitted during the operation fa. We know that the volume of clearance air alone was Va = F/, at the pressure Pf. What is it at the pressure jSa? It is reasonable to assume a continued compression of clearance air by incoming air, along the path fx, which is the path ef produced. Then the volume Vx is that of clearance air present at the pressure pa, when the t otal volume of air received is Vt. The value of Vx is Air Engines, Aib Compeessoes, Air Refeigeeation 61 Hence the volume of fresh air supplied to the cylinder by the compressor is Vb- V^ = 0.27D = 0.27 X 0.0472 = 0.0127 cu. ft. per stroke or 0.0127 X 383 X 2 = 9.7 cu. ft. per min. This is air at 145.53 lb. pressure. Measured as free air, its volume would be 9.7 X 145.53/14.696 = 96 cu. ft. per min. The AIR RATE, which measures the economy of the engine, is the VOLUME OF FREE AIR USED PEE HOUE PER HP. Its valuC for our conditions is 96 X 60 10 = 576 cu. ft. 53. Comparisoii with Ideal Conditions. The ideal air engine cycle would have no clearance, expansion would be "complete" (i.e., cut-off would occur so early that the points c and d would coincide), the exhaust pressure would be atmospheric and n would equal 1. Cycle egcf, Fig. 14, will represent the action if p/c = 14.696. Then the fresh air = eg, free air = eg X Pg/pc = fc, and the work of the cycle is PeiVg - Ve) + PaVg log. p^ - Pf{V. - Vf) = 144 X 14.696F X 2.3 log^^ = 48602^ log ^^, F denoting the volume of free air used to produce this work. If s cycles are produced per hr., the free air consumption is Fs cu. ft. per hr. and the hp. is i8&OFs , p, .log: 60 X 33 000 ^14.696' so that the ideal air rate is Fs 1 980 000 407 hp. 4860 (log pg - 1.167) logpg - 1.167 " ^^^^ For our conditions, pg = 145.53, log pg = 2.163, ideal air rate = 407/0.996 = 409 cu. ft. The "relative efficiency" of our engine, or efficiency as compared with that attainable under ideal conditions, is 409 -i- 576 = 0.71. (This is not a true efficiency, but only the ratio of two efficiencies.) 62 Thermodynamics, Abridged The mean effective pressure of our actual engine is f^ 9120 „„„„ Vm = ^ = 3^ = 63.3 lb. per sq. in. That of the ideal engine is given by Equation (31) and is for our conditions 33.6 lb. per sq. in. If both engines have the same dimensions and speed, the powers are in the same ratios as the mean effective pressures. The actual engine develops 10 hp. The ideal engine will therefore develop only ||xi0 = 5.3hp. Its lower mean effective pressure is due to its "complete" expan- sion, which makes the pV diagram depart more noticeably from a rectangle. 54. Preheat. Reference has been made to the fall of tempera- ture which occurs along he, Fig. 17. This is important. The air may cool below 32° F. Any moisture then present congeals and may obstruct the action of the engine. This condition may be avoided by using very little expansion, as in pneumatic tools. Another method is to heat the air, close to the engine, in a sort of hot air furnace or preheater. An interesting result follows the use of the preheater. Assume in Fig. 17 that Ti = 560° and that by employing a preheater this temperature can be raised to 840°. Then, with- out any change in the quantity of air admitted to the cylinder, its volume at cut-off becomes T 84.0 V, = v/f^= 0.32Z) X ^ = 0.48Z), by Charles' law. The air now expands along gh, the law being, such that .. = P.(^;y=145.53(5f)'"=61.6. Added work is gained, equal to the area hghc, the value of which is Air Engines, Air Compressors, Air Refrigeration 63 PoV„ - PhVh PtVt - PcVc = PoiV, - n) + n — I n — I = 144D I (145.53 X 0.16) + (145-53 X 0.48) - (51.6 X 1.07) _ (145.53 X 0.32) - (30.3 X 1.07) 0.3 = 144 X 0.0472 X 26.3 = 178 ft. lb. per cycle. This is equivalent (there being 766 cycles per min.) to 4.1 hp., added to the engine output without any increase in size OR AIR consumption. What does this cost? The preheater must supply enough heat to warm all the air in the cylinder (both fresh air and clearance air) from 560° to 840° absolute. The specific heat may be taken as at constant pressure, k = 0.2375. The weight of air is PiVi -^ RTt = (144 X 145.53 X 0.32 X 0.0472) -=- (53.36 X 560) = 0.01056 lb. per cycle. The preheat per cycle is then 0.01056 X 0.2375 X 280 = 0.7 B.t.u. or 545 ft. lb., and the efiiciency of the preheating operation is 178 -;- 545 = 0.326. The importance of this will now be shown. 55. Efficiency of Compressed Air Plant. In Probs. 86 and 88, it was found that a 2000 cu. ft. (free air capacity per minute) single-stage compressor discharging at 132.26 lb. gauge pressure (146.96 lb. absolute) required 415 indicated hp. in the air cylinder. Prob. 89 gives the corresponding hp. of the steam cylinder which drives the compressor as 532. Prob. 90 shows that the ideal compressor would have required only 296 hp., measured in its own cylinder. If we start with 532 Ihp. steam, we lose at once 532 — 415 = 117 hp., in friction of compressor mechanism. We then lose 415 — 296 =119 hp. in the compressor cylinder due to departure from ideal conditions. The " relative efficiency " or ratio of actual and ideal efficiencies of this cylinder is 296 -r- 415 = 0.713. The compressed air reaches the engine (Art. 52) at a pressure somewhat less (145.53 lb. absolute) than that at which it was discharged from the compressor, and also at a much reduced 64 Thermodynamics, Abridged temperature. Having defined the ideal engine and compressor cycles as we have, the only loss chargeable to pipe line trans- mission is the pressure loss, which may be estimated as follows. Art. 53 shows that the ideal air rate for our engine is 409 cu. ft. of free air per Ihp. hr. If we installed a suflBcient number of engines to use all the air furnished by the compressor, the ideal Ihp. of all of these air engine cylinders would be (2000 X 60) -^ 409 = 293. The pipe line loss is then 296 - 293 = 3 hp., or about 1 per cent. If the compressor discharge and engine inlet pressures had been the same, this loss would have been zero. By Art. 52, the air rate of the actual engine is 576. Hence the total Ihp. available in actual engine cylinders is (2000 X 60) -V- 676 = 208. The " relative " efficiency of our engine is as already stated, 208 -^ 293 = 0.71. The efficiency of the whole conversion process, from Ihp. of steam engine to Ihp. of air engine, is then 208 -i- 532 = 0.391. This is not a thermodynamic efficiency covering the conversion of heat to work, but merely an efficiency of conversion from work in one form to work in another form. A compressed air plant is merely a method for power distribution. A further loss occurs in converting the Ihp. of the air engine cylinder to shaft hp., this being due to mechanical friction of the air engine. The thermodynamic process would start with the heat in the steam entering the steam cylinder of the engine which drives the compressor. As the efficiency of the steam engine under average conditions is around 0.10, the efficiency from steam to Ihp. of air engine is about 0.10 X 0.391 = 0.0391: less than 4 per cent. The preheater " boosts " the air engine output to a moderate extent, and the efficiency of its part of the process has been shown, in one illustrative case, to be 32.6 per cent. Thus its effect is to improve the efficiency of the whole system, although it is not installed primarily for that purpose. Compressed air is unique among transmission systems, in that supplementary energy can be supplied at the receiving end with highly beneficial influence on efficiency. AiK Engines, Air Compkessobs, Air Refrigeration 65 56. Tests. Observed air rates in well-designed engines are from 477 to 1000 cu. ft. of free air per hour per brake hp. Small engines without expansion use around 2000 cu. ft. The probable fall of pressure in the pipe line may be estimated from Unwin's formula: j>2 and pi are pressures at end and beginning of line, lb. per sq. in., absolute, / = 0.00435 for 6 in. pipe, 0.004 for 8 in. pipe and 0.003 for pipe 12 in. or larger, u = velocity of air in pipe, ft. per sec. _ volume _ ( F_ 14.7 \ tt = "^i^ ~ V60^"^/"^4'*' G — length of pipe line, ft., T = absolute temperature of air, d = internal diameter of pipe, ft. Prob. 104. A 12-in. pipe line 5000 ft. long carries 10 000 cu. ft. of free air per min., the initial pressure being 147 lb. per sq. in. Find the volume and velocity per sec. of air flowing through the pipe. (Ans., vol. = 16.67 cu. ft., u = 21.25 ft.) Prob. 105. If the temperature of this air is 40° F., find the pressure at the end of the pipe line. (Ans., 145 lb. per sq. in.) Prob. 106. If T„ Fig. 17, is 840°, find k. (Ans., 201° F.) Air Refrigeration 57. Joule Cycle Reversed. The fall of temperature which occurs during expansion in the cylinder of an air engine may be (and has been) employed for refrigeration. In Fig. 14, suppose the Joule cycle abed to be worked counter clockwise. Heat is absorbed from d to c, the fluid is compressed (the temperature rising) from c to b, heat is emitted from 6 to a and the fluid is expanded (the temperature falling) from a to d. (Compare Art. 35.) The operation dc is a refrigeration of surrounding bodies. 66 Thermodynamics, Abridged During this operation, the fluid is circulating through pipes placed in a brine tank or room to be cooled. Refrigeration being the aim in view, the efficiency must be regarded as ^~i:W~ Hba- Hdc kin- Ta)-HTc- Ti) n- Ta- Tc+ Ta' Since the curves be and ad are isodiabatics, rp rp rp rp 'F V 'P ib £c ji5 __ 1 I_^ „ 1 ih — I a _ i_a rp T? f nn J 'P 'P T' i a -id J- a J- d i c -' I S Id rfp rp \ rp rp rp rp T'T b~ Jo~ Jci" -trf _ ib — 1 a . _ _/^ _ . _ 1 a — I d rp rp T' V T* "^ T* ■Ic ~ J^ d ic — J- d Id id and which may of course exceed unity, as in Art. 35. The comparable efficiency of the Carnot cycle would be based on the range of temperatures during the refrigerating PROCESS ALONE, i.e., along dc, and would be Td-^ {Tc— Td). This exceeds the value by Equation (36). Prob. 107. In a Joule cycle for refrigeration, the compression ratio (C = pjpd, Fig. 14) is 4. Find the efficiency it y = 1.406. (Ans., 2.04.) Prob. 108. If in Prob. 107 and Fig. 14, Ta = 420, Tc = 571, find Ta, Tb and the efficiency of refrigeration in the Carnot cycle. (Ans., Ta = 628°, Tt = 855°, ec = 2.78.) 58. Ideal Air Machine. In Fig. 14, the diagram fcbe may be assumed to represent the action of a compressor, eadf that of an engine. The area abed represents the difference between the power absorbed by the compressor and that generated by the engine. In an ice machine, power equivalent to this area, plus the power necessary to overcome friction of mechanism, must Air Engines, Aik Compressors, Air Refrigeration 67 be provided from a separate source, such as a steam engine. Let subscripts c, e> and ^ refer to compressor, air engine and steam engine, respectively. Then for 1 lb. of air, abed = 778{Hah - Hu) = 778{fc(n - Ta) -k{T,- Ta)], Wc-Ws _ abed _Wc_ W^ = W,a + Wad - Waf = feiVa - F.) PdiVd - Vf) ' y-1 ' = {VaV. - P^V,)^^ = ^^{Ta-Td), Wc , , 778k{Ti- Ta- To+ Td) , ,, w,-^ 1 Ry{Ta-Td) '" ^" or since R = l(y-l)X778, Wc w^- n- Te r. n Dc ' ^ Ta- Td Td'Vd D^ Also, since W ^ = Wc- W^, where D = displacement. Prob. 109. Under the conditions of Prob. 108, what is the ratio of air engine power to compressor power? Of steam engine power to compressor power? (Ans., 0.735, 0.265.) 59. Ideal Power and Units. The heat absorbed along dc, in Fig. 14, for the temperatures assigned in Prob. 108, is H=h{T,- Td) = 0.2375 X 151 = 35.9 B.t.u. per lb. of air. The unit of refrigerating capacity is "ice-melting effect." If water exists at 32° F., then under purely ideal conditions, the abstraction of 144 B.t.u. from 1 lb. of this water will convert it to ice. Conversely, the addition of 144 B.t.u. to 1 lb. of ice 68 , Thermodynamics, Abridged will liquefy it. The quantity 144 is the latent heat of fusion of ice. The "ice-melting effect" of a refrigerating machine, in lb., is the number of B.t.u. it absorbs along dc, Fig. 14, divided BY 144. Suppose the ice-melting effect required is 113 lb. per HR. Then the refrigeration to be done per min. is (113 X 144) H- 60 = 271 B.t.u. If this is to be done when, as above, 35.9 B.t.u. are removed per lb. of air, the weight of air to be circu- lated per min. is 271 -J- 35.9 = 7.54 lb. Efficiency is refrigeration divided by the heat equivalent of power expended. Its value here (Prob. 107) is 2.04. Hence since 1 hp. = 42.42 B.t.u. per min., the steam cylinder hp. necessary is (271 -^ 2.04) -^ 42.42 = 3.16 and (from Prob. 109) the air cylinder will develop (0.735/0.265) X 3.16 = 8.8 hp. while the compressor cylinder will consume 8.8 + 3.16 = 11.96 hp. In symbols, let Q, = B.t.u. of refrigeration done per minute. Then steam cylinder hp. = Q -5- 42.42e, ice-melting effect = Q -T- 144 lb. per min., lb. of air circulated per min. = Q ■i-k{Tc- Ta) = Wa. Heat must be removed from the air along ha, Fig. 14, in an external "cooler" or "condenser." The heat removed per min. is g = wJi{Tb — T^. (It should be noted that steam cylinder hp. = {q— Q) -^ 42.42, if the curves he and ad are adiabatic.) The TONNAGE of a machine is the ice-melting effect per 24 hr., expressed in tons of 2000 lb. If T = tonnage, 60QX24 _ Q 2000 X 144 200 " A unit of economical performance is the ice-melting effect PER HR. PER IhP. OF STEAM CYLINDER. Call this /q- Then 60Q Q ^» = 1^^4212^ =17-6- (37) Prob. 110. From Prob. 108, find q if 7.54 lb. of air are circu- lated per min. (Ans., 407 B.t.u.) Prob. 111. What is the Ihp. of the steam cylinder computed from q = 407 and Q = 271? (Ans., 3.2.) AiK Engines, Aik Compressors, Air Refrigeration 69 Prob. 112. For Q = 271, what is the tonnage? (Ans., 1.355.) Prob. 113. Find Jo for the conditions of Art. 59. (Ans., 35.9.) C357°/: Fig. 18. Dense Air Ice Machine. 60. Dense Air Ice Machine. Fig. 18 refers to the action of an actual ice machine, which consists of compressor and air engine (expander) cylinders side by side, with a steam cylinder. The action of the steam cylinder is not shown by the diagram. The 70 Thermodynamics, Abridged compressor cycle is EBCG, the pressure limits noted being approximately those of practice and the compression ratio 4, as used for the Joule cycle, Prob. 107. The engine (expander) cycle is HDAF, the pressure differences between GC and HD and between AF and EB being somewhat exaggerated. The curves are NOT adiabatic. We will take n = 1.35. The com- pressor should be jacketed like any compressor. This reduces the work of the condenser, which must cool the air from C to D. The air engine cycle is given " complete " expansion, in order that the fall of temperature may be a maximum. The air leaving the engine goes to the brine tank or other place to be cooled, then returning to the compressor. The necessary value of -'« - 4)} = 88.6 and to the engine (expander), P^M = 33 {l.l(3.5''-^59 _ 1) + o.lO(3.5''-'« - 3.5)} = 88. The corresponding horse powers are ^, 2 X 88.6 X 10 X 0. 7854 X 5.75 X 5.75 X 100 ,^ ^ Ihp.o = 12X33 000 = ^^•^- /4 75 \^ CO Ihp.. = Ihp.ox(5;75)x 33^6 =7.8. (Powers at equal piston speeds are proportional to the products of area and pm-) Then the net power to be derived from the steam cylinder is 11.6 — 7.8 = 3.8. To this we may add 50 per cent, to cover friction losses, so that Ihp.^ = 5.7. These results may be compared with those for the ideal cycle computed in Art. 59. It should be noted that compression in the air engine is here " complete," i.e., the curve FH, Fig. 18, con- tinues until the air-supply pressure is attained. 6 72 Thermodynamics, Abridged The eiBciency is in this case Q 271 = 1.13. 42.42 X 5.7 241 For the ideal cycle, it was 2.04. The tonnage is that of the ideal cycle, 1.355. The ice-melting effect per Ihp.-hr. is 7o = 17.6 X 1.13 = 19.8 lb. The value realized for this depends mainly on the temperature range. In practice, the useful value of Q is much reduced by radiation, and values of e around 0.5 or 0.6 or of 7o around 10 are common. If the machine were to make ice from water at 100°, it would have to cool the water well below the freezing point, first, — say to 0°. This would require the extraction of approximately 100 B.t.u. per lb. Adding the latent heat of fusion, the refrigeration necessary per lb. of ice made is 244 B.t.u. The machine con- sidered could then make a maximum of 271/244 = 1.11 lb. of ice per min. During the preliminary cooling, it could lower the temperature of 271 lb. of water 1° per min. Prob. 116. In Fig. 18, find V^ and Vb - V^. (Ans., 0.28Dc and 0.82Dc.) Prob. 117. In Fig. 18, find Vc- (Ans., 0.393Z)c.) Prob. 118. In Art. 60, check the values of pmc and p^E- Calculate Ihp.^ by the formula 2-p^LAN -^ 33 000. Regenerative Hot-Air Engine Cycles 61. Remarks. As has been stated, the air engine of a com- pressed air plant is not a thermal engine but only a part of a work-conversion system. Another type of engine, which uses high-temperature air, discharging it at a lower temperature, is now to be considered. This is really a thermodynamic machine. Such engines are called hot-air engines. They are not internal combustion engines, for fuel does not enter the cylinder. They differ from most engines (not from dense air ice machines) in that a fixed mass of fiuid is used over and over again. The use of the regenerator, common with hot air engines, makes the ideal efficiency of their cycle equal to that of the Carnot Air Engines, Air Compression, Air Refrigeration 73 CYCLE. In this respect they are unique. The regenerator is a closed vessel filled with wire gauze, glass or any substance of large heat absorbing capacity. 62. Stirling Cycle. Fig. 19 shows the principle of operation of the Stirling engine. The piston being at the extreme left. Fig. 19. Hot Air Engine with Regenerator — Stirling Cycle. position Pi, the state on the lower diagram is d. Valves V2 and Fe are closed, valves Vi and Vb are open. Hot air from the regenerator flows into the cylinder, the temperature rising to Ta and the pressure increasing as long as the piston does not move. Valve Fb is now closed and Fe is opened. Heat from the furnace 74 Thermodynamics, Abridged causes the air in the cylinder to expand (path ab) and the piston moves to the extreme right (position Pi). The supply of heat is so controlled with relation to the piston speed that the path ab is ISOTHERMAL. The valve Fi is now closed, Vz and Vi are opened and Fs closed. Air iBows from the cylinder to the regenerator. The pressure in the cylinder falls (path be), the piston remaining stationary. As the air flows into and through the regenerator, its temperature falls: but the inlet temperature at the regenerator finally approximates Tb, while its outlet temperature approxi- mates Tc. Valve Vt is now closed and F3 opened. Then the piston makes a full stroke to the left, forcing air into the con- denser. The water supply in the condenser coils is so controlled as to withdraw heat without lowering the temperature. The path cd is consequently isothermal. Under purely ideal conditions, all heat discharged to the regenerator along be is regained along da, so that this quantity of heat may be disregarded as a debit against the engine. The only heat chargeable is Hab, and the efficiency is ji y e = {Hab — Hcd) -^ Hab = — ^ (Art. 34), which is the efficiency of the Carnot cycle. The operation of the Ericsson hot-air engine was similar, and its efficiency is the same, but the regenerative processes were at constant pressure instead of at constant volume. For Tab = 1000, Ted = 500, e = 0.50. Without the regen- erator, the efficiency would have been Hd.+ Hab 778;(j,^ _ y^) ^ ^y^ l^g F. y a (Ta-Td)l0geJ 7781 ' {Ta- Td)+ TalogeJ R in which J = Vt/Va and (since ab and de are isodiabatics) also Air Engines, Air Compression, Air Refrigeration 75 = VclVd. For the temperatures above assumed, this becomes _ 1150 log J log J ^ ~ 1232 + 2300 log ./ ~ 1.07 + 2 log J * Then e increases as J increases. The mean effective pressure, with or without regenerator, is Wg, - TFrfo _ R loge J{Ta - Tg) ^^ 144(F„ - Vi) 144Fd(J - 1) • For the assumed conditions, this is _ 53.36 X 2.3 X 500 log J _ 426 log J ^™ ~ 144Fd(J - 1) ~ Vi{J - 1) • This decreases (for a fixed value of Vd) as J increases. Hence low mean effective pressures accompany high efficiencies. Hot-air engines with regenerators have given up to 25 per cent, efficiency even in small sizes, and have used as little as 1.7 lb. of coal per Ihp. per hr., but the mean effective pressures are low and the heat-transmitting surface at the furnace burns out rapidly. Prob. 119. In Art. 62, find efficiencies without regenerator for J = 4, 5, 10, 20, oo . (Ans., 0.27, 0.28, 0.33, 0.36, 0.50.) Prob. 120. Find VaVm in the above. (Ans.j 86, 75, 47, 28, indeterminate.) CHAPTER IV STEAM AND OTHER VAPORS Vapor Properties and Tables 63. Heating of Liquid. Consider the fundamental equation, H = T+ I+W, Art. 2, Equation (3). For liquids and their vapors, / (the disgregation work) is not equal to zero. The equation is usually written for such fluids, H = E -\- W-. where E = T -\- I and comprises all effects of heat other than external work, and may be called the internal work, or gain of internal ENERGY. When 1 lb. of liquid at 32° F. is heated, a rise of temperature and (in general) an increase of volume occur. W is therefore positive. Its value is very small. There are few cases, in the instance of water, for example, where it exceeds 1 B.t.u. Hence in the heating of water E is nearly equal to the whole amount of heat supplied (see Art. 77). The heating of the liquid may be continued until it begins to boil. At atmospheric pressure, each liquid has its own definite boiling point. At a lower pressure, it will boil at a lower tempera- ture. At a higher pressure, it will boil at a higher temperature. Fig. 20 shows the temperatures at which boiling occurs, for various liquids, at various pressures. Water appears here (with one exception) as having the highest boiling temperatures, but there are many liquids less volatile than water. All curves show that as the temperature increases, the pressure increases more and more rapidly. Therefore if high temperatures are desired in a steam engine (so as to attain high Carnot efficiency) high pressures almost necessarily result. There is an exception to this, however: see Art. 83. The HEAT OF THE LIQUID is THE QUANTITY OF HEAT NECES- SARY TO RAISE THE TEMPERATURE OF 1 LB. OF LIQUID FROM 76 Steam and Other Vapoes 77 32° F. TO THE BOILING TEMPERATURE. Its Symbol is h. The boiling temperature depends upon the pressure at which boiling occurs. There is a definite temperature of boiling for every 3240 80 120 ISO 200 240 Pig. 20. Boiling Temperatures for Various Pressures. pressure (Fig. 20) of a given liquid.* The temperature 32° F. is arbitrarily taken as a starting point. The value of h for all ' As tabulated on pages 82, 83, values of h consider the pressure at the start to be that pressure at which the boiUng point is 32°, viz., 0.0886 lb. per sq. in. The pressure then increases as the water is heated, until the boiling s reached. 78 Thermodynamics, Abridged liquids is at this temperature, consequently, zero. For every different pressure at which boiling occurs, there will be a different value of h. The boiling point of ammonia at atmospheric pressure is — 27° F. This is below 32° F., hence the value of h at this temperature is negative. li t = temperature at which boiling occurs, s = mean specific heat of liquid from 32° to t°, h = s{t — 32). The value of s is generally somewhat variable. Prob. 121. Compute h for water when t = 212°. (Ans., 180 B.t.u.) Prob. 122. When water boils under 100 lb. absolute pressure, its temperature is 327.8° and h = 298.3. Find s from 32° to 327.8°. (Ans., 1.008.) Prob. 123. The mean specific heat of liquid ammonia from 5° to 32° is 1.052. Find h at 5°. (Ans., - 28.4 B.t.u.) 64. Vaporization. If more heat is added after the liquid reaches its boiling temperature, vapor is formed. No vapor can be formed until the liquid has reached boiling temperature. During the formation of the vapor, it and the liquid are at the same temperature. This temperature is that at which the liquid boils at the existing pressure. The temperature of the vapor cannot be increased above this as long as any liquid is present. The removal of heat from a vapor (if kept at constant pressure) does not lower its temperature, but liquefies it, or part of it. A pound of liquid completely evaporated makes a pound of vapor. The vapor has a definite specific volume, v. Its temperature we have shown to be t. The whole operation of converting the pound of already boiling liquid into vapor con- sumes or requires the heat L, defined as the latent heat of vaporization, all of which is supplied at constant tempera- ture, t, of the fluid. The kind of vapor thus formed is called saturated vapor or DRY vapor. At a given pressure, saturated vapor has the lowest possible temperature and specific volume of any vapor. Wet vapor may be regarded as incompletely evaporated liquid. Steam and Other Vapors 79 That is, for example, from 1 lb. of liquid at the boiling point, 5 lb. of saturated vapor may have been formed, so that the resulting fluid is a mixture of equal parts of vapor and boiling liquid. The temperature and specific volume of the vapor in this mixture will be t and v. Superheated vapor is formed by adding still more heat to saturated vapor. This can only be done aftet all of the liquid is evaporated. The temperature, t', of superheated vapor is always higher than t: its volume, v', is greater than v. It behaves like an imperfect gas. Prob. 124. A saturated vapor exists at the pressure p = 100 and the temperature t = 327.8. The pressure is increased while the temperature remains constant. What happens? (Ans., the vapor must liquefy.) If the pressure is lowered while the temperature remains constant, what happens? (Ans., the vapor becomes superheated.) 65. Variation of L, In general, L decreases at high pressures. This does not mean that it is easier to generate vapor at high pressure, because as the pressure increases, the boiling tempera- ture increases and hence h increases. The increase in h is more than the decrease in L, in the case of steam. The total heat necessary to generate dry saturated vapor from 1 lb. of liquid at 32° is called the total heat, H, and is equal to h-\- L. This quantity increases, for steam, as the pressure increases. It always requires more heat to transform water (at a given initial temperature) to dry steam, when the pressure is high. The amount of heat required to vaporize liquid already at the boiling point decreases with increase of pressure. This quan- tity we call L. At moderate pressures and for most vapors, L is greater than h. Thus for water boiling at 212° F., L = 970.4 while h = 180. As the pressure increases, h increases and L decreases. Finally a pressure is reached at which i = 0. The temperature at which boiling then occurs is called the critical temperature. This, for steam, is 689° F. At the critical temperature, the liquid (brought to the boiling point) passes to the condition of saturated 80 Thermodynamics, Abridged vapor without any further addition of heat. The liquid and vapor states thus merge into each other. If a liquid is heated above its critical temperature it becomes a gas. It cannot again be liquefied by mere increase of pressure until its tempera- ture has first been reduced below the critical point. This is of importance in connection with carbon dioxide, which has a critical temperature around 88° F. This substance is used as a fluid in refrigerating plants on some vessels. The refrigerating fluid must be condensed in one part of the operation. If CO2 is used, its temperature must then be brought below 88°. Conditions may arise in tropical waters where this would be- impossible. The CO2 refrigerating machine cannot then be used. In the equation, heat = E -\- W (Art. 63), as applied to vaporization alone, how much of the heat of vaporization, L, is an E effect, and how much a W effect? We are considering vaporization alone: the liquid is already at the boiling point: L = E -\- W. Of the heat added during vaporization, W units are used in performing external work, and E units in performing internal work, or increasing the internal energy. Take the case of steam formed from water at 400°, and therefore (by the steam table) at 247.1 lb. pressure. The specific volume of the water at 400° is 0.0187. During vaporization, this is increased to ?) = 1.872. The external work part of L is therefore W^^ = pressure X increase of volume = 144 X 247.1(1.872 - 0.0187) —^ = 84.2 B.t.u. The E effect must be L — 84.2. The value of L given by the steam table is 827.2. Hence the E effect is 743: much larger than the W effect. The symbol r is used for the E effect in- cluded in L. Since h is nearly all E effect (Art. 63), H = h+ L consists approximately of an E effect equal* to h + r and a W effect nearly equal to 144p(?) - v„) -7- 778, where Vy, = specific volume of liquid at the boiling point. * The EXACT value is given in Art. 77. Steam and Other Vapors 81-82 Prob. 125. Using the steam table, pages 228, 229, take values of p, V, L, as given at 327.8° F., and check the value given for r. Note v„ = 0.01774 from Fig. 22a. 66. The Steam Table. The steam table, given on pages 228- 229, is a typical vapor - property table. Similar tables exist for other vapors like ammonia, SO2, CO2: but the properties of many vapors are only imperfectly established. The basis or "argument" of the table is either the pressure or the tempera- ture. For a given value of the pressure, p, t is the Fahrenheit temperature at which boiling occurs. The specific volume of the vapor is v, which is less for high than for low pressures. The heat quantities are for 1 lb. of fluid, originally liquid at 32° and at 0.0886 lb. pressure. The meaning of h, L, H and r has been explained. All tables have an elaborate experimental basis, and for saturated steam, the differences between the various existing tables are of small importance. The value of H here used is based on the Davis formula, H = 1150.3 + 0.3745(< - 212) - 0.00055(< - 212)^- (38) Prob. 126. From the Davis formula, find H when t = 212°. (Ans., 1150.3.) Prob, 127. Compute H when t = 312°. (Ans., 1182.25.) Prob. 128. From the table, what is the mean specific heat of water between 32° and 312°? (Ans., 1.007.) Prob. 129. What is the approximate value of E in the forma- tion of 1 lb. of steam at 80 lb. pressure from water at 32° F.? (Ans., 1101.8.) What is the value of W during vaporization? (Ans., 80.5 B.t.u.) Entropy 67. A New Diagram. Art. 33 gave a graphical method of representing heat absorbed, of which we have not made much use. The subtended area under a path on the PV diagram, representing external work done, has on the other hand been used repeatedly. The magnitude of this area for specific pro- cesses is easily computed, because three of its boundaries are 83-84 Thebmodynamics, Abridged straight lines. We are now to develop a similarly simple area for the representation of quantities of heat absorbed or emitted. The new diagram may be conceived as having been produced by a mechanism " interlocked " with the indicator, so that while T ^Absolute Zero 0.002 0.004 0.006 0.008 " Fig. 21. Entropy Diagrams. the pencil of the latter is describing lines the areas under which represent external work, the imaginary pencil of the new diagram will simultaneously sketch corresponding lines, areas under which will represent heat. Steam and Other Vapors 85 The ordinate of the diagram is to be absolute temperature. In Fig. 21, then, T is the ordinate and ahcd represents the heat absorbed or emitted along ah, or briefly ahcd = Hob- If ah is described from left to right, Hab is + : if from right to left, Hab is — . Bearing in mind that subtended areas represent HEAT and ordinates are absolute temperatures, answer the following : Prob. 130. What is the shape of an isothermal on this diagram? Prob. 131. What is the only possible shape of an adiabatic? Why? Prob. 132. What is the shape of a Carnot cycle? Sketch and letter the areas representing Hjk and Him- Which is plus and which minus if the cycle is clockwise? What area represents the net external work done in the Carnot cycle? (SPF = 1,H = heat received — heat rejected.) Efficiency is HiH divided by all of the + heat. In this case, it is the quotient of what two areas? Of what two lengths (in rectangles of equal width, areas are proportional to lengths). State the efficiency in terms of Tj^ and Tmi and prove the statement. 68. The Abscissa of the Diagram. Consider the heating of 1 lb. of water from 32° F. or 492° absolute. Heat it 1°. The heat absorbed is 1.01 B.t.u. (the specific heat of water is not exactly 1.0). Let o. Fig. 21, represent the condition of the water before heating. A path representing the heating process must be subtended by an area of 1.01 B.t.u. If we assume the path to be a straight line, the subtended area is a trapezoid of area 1.01 and parallel vertical sides of lengths 492 and 493 (absolute temperatures). Its horizontal width is therefore AREA -^ mean height = 1.01 -^ 492.5 = 0.00205. The process is represented by the line o-p: the coordinates of o being 492, (the latter fixed as an arbitrary starting point) and those of p being 493, 0.00205. Heat this water another degree. The heat supplied is this time 1.0 B.t.u., the mean temperature 493.5, the horizontal 86 Thermodynamics, Abridged width of the trapezoid 0.00203, and the coordinates of q are 494 and 0.00205 + 0.00203 = 0.00408. Prob. 133. In heating from 34° to 35° F., and also from 35° to 36° F., 1.01 B.t.u. are supplied. Locate points r and s, Fig. 21. (Ans., abscissas are 0.00613 and 0.00817.) The whole operation from 32° to 36° is represented by os, which is nearly a straight line. This method is approximate, involving the assumption that each of the segments op, pq, qr, rs, IS a straight line. The error due to this is exceedingly small. Consider the process tu. The area under this curve repre- sents Htu. Consider a very small portion of the curve, along which the temperature may be assumed to be constant. Call this temperature T. The narrow area under the small portion of the curve is dH and the width of this area is dHjT. The horizontal component or abscissa of the whole path tu is then CdH , ,. ■ ntu = flu — nt = \ ~m , between proper limits. The dimension n is called the entropy. The only definition OF ENTROPY IS J'idH/T). It is the abscissa of our diagram, which is accordingly marked n. There is no necessary origin for entropy. The line os puts it at 32° F. or 492° absolute, but this need not always be the case. Only changes of entropy are important. The symbol ritu or the quantity Uu — rii both mean the CHANGE OF ENTROPY Or the HORIZONTAL COMPONENT OF THE PATH from t to u. We must now establish specific values for J'{dH/T) for various processes. 69. Change of Entropy at Constant or Definite Specific Heat. For the path ^ a =^ SI \0^ A- 200 y^ F i.=^ hof; bi -= s ^% h! — A?-ti /sIl ^ EZI^ r -1— ^^x^ ys^^w/-^ A i' -AH ISO — c 1 ~V"fl ^ ^ ^ -t^ CIV, A"^ ^r -i 'U @ — r — ti — vMr" fi— 1 ^H ^^i^ ■H — n lUU f- k — h — i. iff fVo/uf?^ ^ F*"- / 7" H ^ ",on> /^ ■ -h / 1^ -A — , 1 bU E P ■■m THisAredfei}fesentslBiu , a — ^— 1 ' V- — j e f q; !^ C .4 .6 C .8 1 1 1 1.4 1 1 '9 1 •8| / /? Fig. 22. Temperature-Entropy Diagram for Steam. Prob. 138. What is the abscissa of that part of the curve oh which terminates at 212° F.? (Ans., 0.3118.) How much entropy is gained when 1 lb. of water is heated from 212° to 312°? (Ans., 0.1417.) Suppose the pressure to be such that the water begins to boil at the point h, Fig. 22. Here the temperature is 327.8° F- Vaporization takes place at constant temperature, and is there- fore represented by the horizontal line from h. At some poirit d, on this line, vaporization will be completed. The length of the line hd, represents the change of entropy during vaporization, or briefly the entropy of vaporization. The symbol for this quantity is Tie. Its value for the assumed condition is W327.8 =hd= (L/TUlb = 1.1277. If the pressure had been different, so that vaporization had taken place at 150° F., the path representing vaporization would have been ce. The dotted line de joining the end-points of vaporization paths like ce and bd is a locus of completely vapor- 7 90 Thermodynamics, Abridged ized states. It represents every possible kind of dry steam. Its abscissa at any point is n.,. The curves ab and ed meet at the CRITICAL TEMPERATURE. All heat quantities are measured above 32° F. as a starting point. The area under ae {acgf, carried down to the — 460° F. level) therefore represents the heat of the liquid at c, abbrevi- ated h. The area under ce (cejg) similarly carried down, repre- sents the heat consumed in converting liquid at c into dry vapor at e, abbreviated as ice- The sum of these two areas represents He, the total heat of dry steam at e, above 32° F. Prob. 139. Locate d, where t = 327.8. (Ans., T = 787.8, n = {n,)s27.s = 1-602.) Any point on ab represents boiling water. Any point on de represents completely evaporated (" dry ") steam. Any point BETWEEN these two curves represents a mixture of steam and boiling water, i.e., wet steam. If the point is close to de, the mixture is nearly dry steam. If the point is close to ab, the mixture is mostly water. If the state moves from a point near ab toward de, water is being evaporated. If the movement is in the reverse direction, steam is being condensed. An adiabatic process is represented by a vertical line. If hot water (as at b) expands to a lower pressure, adiabatically (path bn), some of it will be vaporized, because the point n is farther from ab than is the point b. This actually occurs when the blow- off cock of a boiler is opened. If dry steam is expanded adiabat- ically (path dp), some of it will condense. If very wet steam is compressed adiabatically (path nb) it will be partially or wholly liquefied. If nearly dry steam is sufficiently compressed adia- batically (path pd) it will be made wholly dry. A point m, half way between ab and de, represents steam " 50 per cent, dry," i.e., it represents a mixture in which half the water has been evaporated while the other half is still liquid. Prob. 140. Locate the point u, Fig. 22, representing steam 50 per cent, dry at 150° F. (Ans., entropy at the point c = 0.2149, entropy at the point e = L8674, /i„ = 0.2149 + |(1.8674 - 0.2149) = 1.0412.) Steam and Other Vapors 91 The " constant dryness " curves mu, vw may be plotted by computations made as in Prob. 140, or may be obtained graph- ically by properly dividing horizontal distances between ab and de. Thus bm = md, mv = vd, cu = ue, uw = we. Suppose heat to be added when the state is d. There being no liquid present, the temperature will rise; i.e., the path from d will be UPWARD. Since heat is supplied, there must be a sub- tended area. Hence the path will not be vertical. Since the sign of the heat supplied is +, the path must be from left to right: i.e., it will slope, so to speak, toward the northeast. If the specific heat during this operation were constant, the path would be a logarithmic curve, indicated by Equation (39), like dx. The operation dx is one of superheating. Superheating implies the addition of heat (no liquid being present), increase of temper- ature and increase of entropy. All points lying to the right of de represent superheated vapor. If superheated steam expands adiabatically (path xy) it becomes less superheated, then dry and finally wet. If dry steam (or nearly dry steam) is compressed adiabatically (path er) it is superheated. The heat absorbed during the superheating operation dx is represented by the area under dx, carried down to the — 460° F. level. 73. Factor of Evaporation. In usual practice, we do not start the formation of steam with water at 32°, but at some higher temperature, to. The heat expenditure for warming from this temperature to h is hi — ho B.t.u. The total expenditure of heat in forming dry steam at ti° is then hi — ho -\- Li = Hi — ho B.t.u. This varies with the pressure, y>i, at which evaporation occurs, and with the temperature U at which water is supplied in the first place. This temperature is called the feed-water temperature. The generation of 1 lb. of dry steam from feed water therefore represents a variable quantity of heat. For the purpose of comparison, the standard condition to which all others are referred is thus defined : the feed temperature is 212° F. Hence ho = 180. Also, the steam pressure is normal atmospheric pressure. Hence hi is also 180. Then the total 92 Thermodynamics, Abridged heat expenditure per lb. of steam formed is hi — ho+ Li = L212 = 970.4. This condition is described as from (a feed water temperature of) and at (a steam pressure corresponding with) 212° F. In Fig. 22, the area under zA represents X212, the heat expenditure necessary to generate 1 lb. of steam " from and at 212° F." The area under cbd represents the heat expenditure when the feed temperature is tc and the steam pressure is the pressure which corresponds with the temperature fed- The quotient of the latter area by the former is called the factor of EVAPORATION, which has the value _ hi, — he -\- Lbd _ Hd — he 970.4 ~ 970.4 ' ^^^ The factor of evaporation is the ratio of the heat actually em- ployed to make steam, divided by the heat necessary from and at 212° F. A high value of F means costly steam. Some Equivalents Mechanical Units Heat Units 1 ft. lb. = 1/778 B.t.u. 778 ft. lb. = 1 B.t.u. 754 971 ft. lb. = 1 lb. of water evaporated from and at 212° F. = 970.4 B.t.u. 33 000 ft. lb. per min. = 1 hp. = 42.42 B.t.u. per min. 1 980 000 ft. lb. per hr. = 1 hp. = 2545 B.t.u. per hr. Prob. 141. How many B.t.u. are required to heat 10 lb. of water from 212° F. to 312° F.? (Ans., 1020 B.t.u.) Prob. 142. How many B.t.u. are required to generate 1 lb. of dry steam at 80 lb. pressure from feed water at 90° F. ? (Ans., 1124.3.) What is the factor of evaporation? (Ans., 1.16.) Prob. 143. Find F when U = 80, pi = 200. (Ans., 1.18.) Prob. 144. A boiler evaporates 10 lb. of water per lb. of coal under the conditions of Prob. 142. Another boiler, using the same coal, evaporates 9.9 lb. of water per lb. of coal under the conditions of Prob. 143. Which is the better boiler? How much better? (Ans., the second boiler is 1.27 per cent, better.) Steam and Other Vapors 93 Wet Vapor: Vapor Processes 74. Properties of Wet Vapor. If 1 lb. of a liquid is brought to the boiling point t and the pressure p and then the portion x lb. of this liquid is evaporated, the properties are: h, B.t.u., heat of liquid; for all of the liquid was brought to the boiling point: Uw, entropy of liquid; for the substance moved along ah, Fig. 22, in the usual way: i, the common Fahrenheit temperature of the liquid and the vapor: xL, the heat of vaporization; for only x lb. were vaporized: xrie, the entropy of vaporization; for xLjT = xue'. h + xL, the total heat, which is the sum of the heats of liquid and of vaporization : riw + XHe, the total entropy, which is the sum of the entropies of liquid and of vaporization. The expression for specific volume of wet vapor is less obvious. The volume of 1 lb. of the liquid at the boiling point is »„. In a MIXTURE weighing 1 lb., (1 — x) lb. of liquid are present. There are also present a; lb. of dry vapor, the total volume of which is XV. Then the volume of 1 lb. of the mixture is (1 — x)Vw -{- XV = v„ -\- x{v — Vw) • This is very nearly equal to xv, and may be so taken unless special note is made to the contrary. The external work of vaporization was shown to be W = ^{v-v^)B.t.n. when DRY vapor was formed. The quantity in the parenthesis is the INCREASE of volume from liquid to dry vapor. The corresponding increase for wet vapor is x{v — »«). The value of W for vaporization to wet vapor is consequently 144p which is X times the value for dry vapor. The internal work {E effect) in the vaporization to dry vapor was r = L — W. For wet vapor it is xL — xW = x{L — W) = xr. 94 Thermodynamics, Abridged Recapitulation : Properties that are the same for wet vapor as for dry dry vapor, L, Tie, r, h, n^, p, t, Properties multiplied by x wet vapor, xL, xne, xr, I dry vapor, v, H, ria, Other properties j ^gt^^p^r, v„ + x(i; - v^), h+ xL, tu,+ xn„ (approjdmately xv). The quantity x is the dryness fraction or proportion of DRYNESS. It is the weight of dry vapor in 1 lb. of the mixture of dry vapor and liquid. Prob. 145. From values given in the steam table at 100 lb. pressure, compute all of the corresponding properties for steam at this pressure if 0.90 dry. (Ans., p = 100, t = 327.8, h = 298.3, Uy, = 0.4743, xL = 799.2, xne = 1.0149, xr = 725.94, Vy, + x{v - v„) = 3.9876 if «„ = 0.0177, h+xL= 1097.5, re„ + xne = 1.4892.) The factor of evaporation for a wet vapor, following Equa- tion (40), is xL+h-h ,.. "~ 970.4 ' ^^ where quantities without subscripts refer to the vapor condition and ho to the feed water condition. Prob. 146. What is the factor of evaporation for the steam in Prob. 145, if that steam was generated from feed water at 90° F.? (Ans., 1.07.) 75. Volumes on the Tn Diagram. Suppose it to be required that we plot in Fig. 22 the locus of states where the volume is 25 cu. ft. Write 25 = Du, + x{v — «„), or briefly, xv. The values of «„ in the following are from Fig. 22a. Those of V, n„ and Ue are from the steam table : Steam and Other Vapors 95 For t II 50 75 100 125 150 175 200 215 =.1702 743 350.8 178.4 96.9 55.7 33.6 25.35 •v^ = 0.01602 0.01603 001603 0.01623 0.01634 0.01648 0.01663 0.01673 25-«„' x = V—Vy, = 0.015 0.034 0.071 0.14 0.258 0.45 0.743 0.987 Tie = 2.0865 1.9631 1.8605 1.7475 1.6525 1.5645 1.4824 1.4354 xn. = 0.031 0.0661 0.132 0.245 0.426 0.702 1.103 1.42 riu, = 0.0361 0.0840 0.1295 0.1730 0.2149 0.255 0.2937 0.3163 n„-{-xn. = 0.0671 0.1501 0.2615 0.4180 0.6409 0.957 1.3967 1.7363 Values in the last line, plotted against those in the first line, give the constant volume curve of 25 eu. ft. in Fig. 22. Curves ^200 |]00 0.016 0.020 0.017 0.018 0.019 Specific Volume Vw Fig. 22a. Specific Volume of Water, for less than 25 cu. ft. lie above this: curves for larger volumes lie below it. The maximum volume on the diagram is toward the "south-east" corner. Prob. 147. Find the entropy of steam at 50° F. when its volume is 100 cu. ft. (Ans., 0.158.) Find also at 75°, 100°, 125°. (Ans., 0.349, 0.658, 1.152.) 76. Constant Heat Content. The total heat of wet steam is h + xL. This may have any value between rather wide limits, depending on p and x. Thus it may be 1000 B.t.u. when p = 100 if a; = (1000 - h)lL = 701.7/888 = 0.791. Then n„ + xn, = 0.4743 + (0.791 X 1.1277) = 1.366. From values found in this * Note that it is sufficiently accurate to take x = 25/t). This would not be a safe procedure, however, if we were plotting a line of very small volume. 96 Thermodynamics, Abridged way, the curve of constant heat content = 1000 B.t.u. is plotted in Fig. 22. Prob. 148. What are the dryness and entropy of steam at atmospheric pressure when the heat content is 1000 B.t.u.? (Ans., X = 0.845, n^ + xn^ = 1.53.) Prob. 149. If the steam in Prob. 148 emits 500 B.t.u. without change of pressure, what is then its dryness? (Ans., 0.33.) If it then emits 406 B.t.u. more, what does it become? (Ans., water at 126.15° F., if the pressure is allowed to fall after con- densation begins: within a small fraction of 1° of this tempera- ture if the pressure is kept at that of the atmosphere.) Prob. 150. A boiler generates from feed water at 90°, 20 000 lb. of steam per hr. at 200 lb. pressure, 0.99 dry. The coal has a heat value of 11 316.7 B.t.u. per lb. and the efficiency of the boiler is 0.75. What weight of coal is burned per hr.? (Ans., 2667 lb.) 77. Work Done in Heating Liquid. The heat absorbed in the operation ah, Fig. 22, is h per lb. of liquid. The external work done during this heating, and included in h, is very small and may often be neglected. The method of computing it should be known. A pound of water has been heated from 32° F. and a pressure of 0.0886 lb. per sq. in. (Art. 63), until its pressure is that cor- responding with th, or 100 lb. per sq. in. The external work is that due to this increase of pressure. It is equivalent to the work of LIFTING the pound of water to a height represented by the difference of the final and initial pressures.* What would be this height? Suppose the water to be delivered into the base of a. vertical tube of 1 sq. ft. area. If the height to the top of the *When we lift water 255 ft., its pressure (as measured on a gage placed at the 14.7 original level) is approximately ^xTi ^ 255= 110 lb., if the temperature is around 60". (Atmospheric pressure is equivalent to a head of 34 ft. of water.) Conversely, the application of 110 lb. pressure is equivalent to lifting the water 255 ft. The more complicated but more correct statement in the text is due to the fact that the water in question is at a temperature of 327° after it is lifted and at a tempera- ture of 32° before lifting occurs. Steam and Other Vapors 97 tube (where the water flows off) is / ft., and the density of the water is d, the hydrostatic pressure at the base of the tube is simply the weight of water, or fd Ibi per sq. ft. Or, inversely, the height in ft. is the pressure per sq. ft. divided by the density. At 100 lb. pressure per sq. in., the density of water is 56.4 lb. per cu. ft. The external work of our process is equivalent to lifting 1 lb. of water to a height of (substantially) 100 X 144 -i- 56.4 = 255 ft., or is 255 ft. lb. In general symbols. External Work = W, = ^-^^^^ = ^ B.t.u., (42) for Vw is the reciprocal of the density. The gain of internal energy during the heating of the liquid is h — (p»„/5.403). The external work done in heating 1 lb. of liquid from c to & is iWk)b — (Wk)c. Values of Vm are given in Fig. 22a. Prob. 151. Find W^ at the critical temperature, where Vy, = 0.049. (Ans., 26.7 B.t.u.) 78. Vaporization or Condensation. As shown in rAt. 74, the heat absorbed in partial vaporization is xL B.t.u. per lb. For complete vaporization, put x = 1.0. Vaporization (partial) at constant pressure is represented by such a line as bv, Fig. 22. Condensation of steam initially at the point v would be repre- sented by the reverse line vb. The heat emitted is (xL)„, and its sign is negative. Note that the isothermal and the constant pressure paths coincide when the fluid consists of a mixture of liquid and vapor. The external work done (Art. 74) is 144 px{v — Vw) -J- 778 B.t.u. This is + for vaporization and a; = 1 if vaporization is complete. It is — for condensation. The internal work is + a;r for vaporization and — xr for condensation. Prob. 152. How many B.t.u. are emitted when 1000 lb. of steam at 1 lb. pressure, 0.70 dry, are condensed and cooled to 90°? (Ans., 736 020 B.t.u.) What is the exact loss of internal energy? Take d„ = 0.01614 at 1 lb. and 0.0161 at 90°. (Ans., 692 829 B.t.u.) 79. Adiabatic Process. No heat is absorbed or emitted if the process is adiabatic. The external work is computed by writing 98 Thermodynamics, Abridged as the law of a vapor adiabatic, initial entropy = final entropy : or, (Fig. 22) ub = nc, (uw + xne)s = (Wu, + xne)c- (43) This is one of the most useful equations of our subject. Either value of X may be 1.0. For an adiabatic, H=0 = E+W, W= - E= Eb- Ec, '^=(»-5^3+-),-(»-^+"X- <«' This is very nearly equal to {h+xr)B— ih+xr)c, and in ordinary calculations should be so taken. Do not use this approximation, however, in Probs. 153-156. The work is + when the path is downward and — when it is UPWARD. On a pv diagram, the vapor adiabatic is a smooth curve which may be represented approximately by the equation PbVb" = PcVc", but the value of a depends on the initial dryness: a = 1.035 + 0.1a;B. Then vc = VBiVBlvcf" and „, Pb'Bb — Pcvc W = = iA^{v^^^^^ytAh. a- 1 Prob. 153. Steam at 250 lb. pressure, 0.99 dry, expands adiabatically to 1 lb. pressure. What is the dryness after expansion? (Ans., 0.7515.) What was the specific volume before expansion? (Ans., 1.832 if u„ = 0.0187.) After expan- sion? (Ans., 250.) Prob. 154. In Prob. 153, find p»„/5.403 at the initial condi- tion. (Ans., 0.87 B.t.u.) At the final condition, when ««, = 0.01614. (Ans., 0.003 B.t.u.) What was the internal energy before expansion? (Ans., 1108.91.) After expansion? (Ans., 800.93.) What was the external work done during expansion, by Equation (44)? (Ans., 307.98 B.t.u.) Prob. 155. What is the value of a in the exponential approx- imate formula for this process? (Ans., 1.134.) Of »c? (Ans., 239.) Of the external work? (Ans., 302 B.t.u.) Steam and Other Vapors 99 Prob. 1S6. Consider the adiabatic expansion of Prob. 153 as BC, Fig. 22. How much heat was absorbed, and how much external work was done, during the operation c6? (Ans., heat = 305.4 B.t.u., work = 0.867 B.t.u.) Along 6B? (Ans., heat = 818.04 B.t.u., work = 83.46 B.t.u.) Along Ccl (Ans., heat = - 777.5 B.t.u., work = - 46.37 B.t.u.) Show that for the B cIka . Fig. 225. Vapor Paths and Cycles. closed figure chBC, Sff = SJF. (Ans., ^E = 305.4 + 818.04 - 777.5 = 345.94. Also SPF = 0.867 + 83.46 + 307.98 - 46.37 = 345.94 B.t.u.) Ammonia is compressed adiabatically from 0° to n^= - 0.0709, Prob. 157. 90°. At 0°, n, = 1.245. At 90°, n, = 1.0219. What must be the initial dryness if the fluid is to be exactly dry (.r = 1.0) after compression? (Ans., 0.878.) 80. IdealVapor Cycle, Com- plete Expansion : " Rankine " Cycle. The cycle c6£C, Fig. ^^^^^ ideal Cycles for Vapors. 23, represents the ideal opera- tion of a STEAM POWER PLANT running condensing. Water is b .B G E H F^~^--~~~^ c 100 Thermodynamics, Abridged heated along cb, the pressure and temperature increasing and the volume increasing slightly. Vaporization occurs along bB, adia- batic expansion along BC and condensation along Cc. The corre- sponding diagram is similarly lettered in Fig. 225. We have seen how to compute the work and heat for each path of this cycle. The following is a briefer method of computing efficiency and mean effective pressure. Referring to Fig. 225, the effi- ciency is e = cbBC ^ gcbBD = (fabBD - facCD) H- (fabBD - facg) = {Hb - He) H- {Hb - h), where H indicates the total heat above 32° of steam either WET OR DRY. This is best written in the specific form, e= {{h + xL)i - ih + xLh} ^ {{h + xL)i - }h\, (45) in which subscripts i and 2 refer to high-pressure and low-pressure conditions, respectively. This efficiency is always less than that of the Carnot cycle between the same extreme temperatures. The value of X\ is usually close to 1.0. That of Xi is computed from Equation (43) : (ra„ + xn^x = (7i„ -\- xn^i. The mean effective pressure is the work in ft. lb. divided by {144 X iaac -■».)}, Fig. 23. This divisor becomes a;2(»2 - «<.), or with an error practically never exceeding 1/10 of 1 per cent, for steam, simply x^Vi., where vt is the tabular volume of dry steam at the low-pressure condition. Then iji + xi)i — (A -f- xL)i Prob. 158. Find the efficiency of a Rankine steam cycle in which the extreme pressures are 250 and 1 lb. and the dryness at the beginning of expansion is 0.99. (Ans., 0.308.) How much net work is done? (Ans., 345.94 B.t.u.: compare Prob. 156.) What is the mean effective pressure? (Ans., 7.5 lb.: mean effective pressures are very low in this type of cycle.) 81. Incomplete Expansion. During the later stages of expan- sion. Fig. 23, very little work is derived from the fluid in pro- Steam and Other Vapors 101 portion to the increased displacement. The cylinder of the engine will therefore be large and costly for its power. (This does not apply to turbines.) In usual engine practice, expansion is terminated at some point E, before the pressure has been re- duced to that at which the steam is to be condensed. A constant- volume DKOP, EF, then occurs. See Fig. 225 also. The cycle is cbBEF. Divide it into two areas GbBE and GEFc by a hori- zontal line. The lower area is on the pv diagram very nearly a rectangle, and its magnitude in B.t.u. may be taken as Then the efficiency is {h + a;i)i — hi 144 {h + xL)i- {h + xL)e + 1^^ v^ipE - Vi) {h+xL)y-h2 ' ^ ' where v^ is the volume of wet vapor at the point g, to be com- puted by first finding the entropy and dryness. Thus under the limiting pressures and initial dryness of Prob. 158, let Pb = 10. Then at this pressure n^ = 0.2832, ne = 1.5042. Equating the entropies at B and E, 0.5676 + (0.99 X 0.9600) = 0.2832 + 1.50420;^, Xe ?= 0.819. Then, very nearly, v^ = 0.819 X 38.38 = 31.4, the value 38.38 being that for dry steam at 10 lb. pressure. Then the area GEFc = (144/778) X 31.4 X 9 = 52.1 B.t.u. The value of (A + a;i)s is 161.1 + (0.819 X 982) = 967 B.t.u. The area hBEG is 375.2 + (0.99 X 826.3) - 967 = 226.24 B.t.u. Then 'LW = 52.1 + 226.24 = 278.34 B.t.u. and e = 278.34 -^ (1193.24 - 69.8) = 0.247. This is less than the result in Prob. 158. If expansion had terminated sooner, i.e., if p^ had been greater than 10, the efficiency would have been still less. Prob. 159. Find the efficiency as above, when ps = 20. (Ans., 0.215.) 102 Thermodynamics, Abridged Prob. 160. Find the efiiciency as above in the limiting case, when Vs = 250, cycle cbBH. (Ans., 0.074.) The mean effective pressure with the cycle cbBEF is, very nearly, 7787:W ^ 144d^, or r .^o (h + xL)i - (h+xL)^ , 5.4032TF ^^^^ Pn. = 5.403^^^= '- ^-^ ^+ V^-P2= — . (48) ^E ^E For the foregoing conditions, this becomes 48.1. It may be as high as desired, up to the value pi — pi. Incomplete expansion reduces efficiency, but increases mean effective pressure. Prob. 161. Find prn in Probs. 159, 160. (Ans., 78 and 249 lb.) 82. Ideal Steam Consumption. The area of the cycle, or the numerator of the efficiency expression, represents the ideal work obtainable per lb. of steam, liW (B.t.u.). Since 1 hp. = (33 000 X 60) -f- 778 = 2545 B.t.u. per hr., the ideal steam rate (lb. of steam per hr. per Ihp. under best conditions) is 2545 -^ 2TF. For Prob. 158, this rate is 2545 h- 345.94 = 7.33 lb. The heat supplied being Ai + xiLi — h^, an engine having an efiiciency of 100 per cent, would use 2545 -j- {hi + XiLi — h^) lb. of steam per hr. per Ihp. For the conditions of Prob. 158, this is 2545 -j- 1123.44 = 2.26 lb. But this ideal engine has an efficiency of only 0.308. Hence its ideal steam rate is 2.26 ^ 0.308 = 7.33 lb., as before. The actual steam consumption will be greater than 7.33, under the assigned conditions. The ideal heat rate is the heat consumed in B.t.u. per MiN. PER Ihp. At 100 per cent, efficiency, it would be 33 000 -^ 778 = 42.42. At an efficiency e it is 42.42 -^ e. In Prob. 158, it is 42.42 -f- 0.308 = 138 B.t.u. Prob. 162. Find ideal steam rate and ideal heat rate in Art. 81. (Ans., 9.13 lb., 171 B.t.u.) Prob. 163. Find these ideal rates for Prob. 160. (Ans., 30.2 lb., 570 B.t.u.) Prob. 164. Find the ideal rates in Prob. 159. (Ans., 10.4 lb., 195 B.t.u.) Steam and Other Vapoes 103 Fig. 24 shows the variation in efficiency of such cycles as cbBEF for steam initially dry under the initial (ps) and back (Pp) pressures common in condensing and non-condensing practice. 2 3 4 5 6 Ratio of Expansion Vp-f-Vg for non-condensing engines Fig. 24. Ideal Efficiencies with Incomplete Expansion: Steam Initially Dry. 104 Thermodynamics, Abridged Prob. 165. From Fig. 24, state the heat rate and steam rate for an ideal cycle using dry steam at 215 lb. pressure, condensing at 2 lb. absolute pressure, when the ratio of volumes during adiabatic expansion is 30. (Ans., e = 0.265, heat rate = 160, steam rate = 8.7.) Superheated Vapor 83. Properties. Superheating almost always occurs .at con- stant pressure. The pressure is that at which the saturated vapor was formed. Vapor must be dry-saturated before it can be superheated. The specific heat at constant pressure is highly variable, both with pressure and with temperature. Extensive tables are therefore necessary for mean values of h, the specific heat, or of W , the total heat. \i t = saturation temperature, t' = actual vapor temperature, both at the pressure TP, the " SUPERHEAT " (amount or number of degrees of super- heat) ist' — t and the total heat is H' = H+Ht'-t). The volume is given quite closely for steam by the rather formidable equation pv' = 0.5962(f' + 460) - p(l + 0.00142^) ^^|^|^^- 0.0833 ) . The gain of entropy of a vapor during superheating may be expressed as k loge (t' + 460) /(< + 460), and the total entropy is T' n' = n,+ k loge Y - The external work done during superheating is ]^' = ^(.'-«)B.t.u. The whole amount of external work done during the formation of superheated steam from water at 32° and 0.0886 lb. pressure is (see Arts. 77, 78), yow , PJi} - Vw) , p{v' - v) _ ^' 5.403^ 5.403 "*" 5.4031 ~ 5.403 *•"• Steam and Other Vapors 105 The gain of internal energy during this operation is then H' - 5.403 • Prob. 166. For steam at 250 lb. pressure, superheated 200°, h = 0.562. Find t', H', v', n', W and the gain of internal energy from liquid at 32°. (Ans., 601.1° F.: H' = 1313.9: / = 2.471: n' = 1.646, W = 28.7, gain of energy = 1199.7.) The factor of evaporation for superheated steam is F' = ifl' - h) ^ 970.4, following Equation (40). Prob. 167. What is the factor of evaporation for the steam in Prob. 166, if formed from water at 90°? (Ans., 1.29.) The following is a greatly abridged sample of a superheated steam table. Properties of Superheated Steam (Condensed from Steam Tables and Diagrams, by Marks and Davis, with the permission of the pubMshers, Messrs. Longmans, Green, & Co.) SUPEBHBAT. */' 40 90 200 300 Absolute Pressure Lbs. per Square Inch 1 v' H' [ n' = 141.7 = 357.8 = 1122.6 = 2.0069 191.7 387.9 1145.3 2.0434 301.7 453.7 1195.6 2.1145 401.7 513.4 1241.5 2.1701 100 v' H' n' = 367.8 =*4.72 = 1208.4 = 1.6294 417.8 5.07 1234.6 1.6600 627.8 5.80 1289.4 1.7188 627.8 6.44 1337.8 1.7656 140 v' ]H' ( n' = 393.1 = 3.44 = 1215.8 = 1.6031 443.1 3.70 1242.8 1.6338 553.1 4.24 1298.2 1.6916 653.1 4.71 1346.9 1.7376 ISO ( t' I v' Iff' = 398.5 = 3.22 = 1217.3 = 1.5978 448.5 3.46 1244.4 1.6286 558.5 3.97 1300.0 1.6862 658.5 4.41 1348.8 1.7320 250 v' H' n' = 441.0 = 1.98 = 1229.3 = 1.5593 491.0 2.14 1257.7 1.5900 601.0 2.47 1313.9 1.6460 701.0 2.75 1363.5 1.6905 106 Thermodynamics, Abridged 84. Rankine Cycle with Superheat. Such a cycle is repre- sented as cbdxJ, Fig. 225, or as cbBC, Fig. 23. There is no change in direction of the constant pressure line on the pv diagram. The eflBciency is (H%-(h+xL)j . Thus, take the conditions as p^ = 250, U = 601°, pc = 1. First find the dryness at J: (n™ + xne)j =n' = 1.646 (Prob. 166) 0.1327 + lM27xj = 1.646, Xj = 0.82. Taking from Prob. 166 HJ = 1313.9, 1313.9 - {69.8 + (0.82 X 1034.6)] e = = 0.319. 1313.9 - 69.8 In Prob. 158, the eflSciency for the same pressures but with SLIGHTLY WET steam was 0.308. Superheating improves EFFICIENCY. The mean effective pressure, following Equation (46), is 5.403ZTF ^™- ixv)j • Noting that SPF is the numerator of the expression for efficiency, this becomes (5.403 X 397) -^ (0.82 X 333) = 7.84 for our conditions. Prob. 168. Find e and pm in Art. 84 if the superheat is 100° instead of 200°. (Ans., e = 0.313, pm = 7.64.) 85. Incomplete Expansion. Following Art. 81, if expansion terminates before the line of back pressure is reached, the work of the superheated cycle is in which subscripts 3 refer to the " terminal " condition, E, Fig. 23. The cycle is cbBEF (cbdxKF in Fig. 22B). The efficiency is ' = K^^o (50) Steam and Other Vapors 107 and the mean effective pressure is 5.4032: TT- _^ Vm = — ;; . (51) Suppose that under the conditions of Art. 84 the terminal pressure is Vk — V^— 10. Then w/ = 1.646 = (n„ + xne)3 = 0.2832 + 1.5042a;3, X3 = 0.906, (xL)3 = 0.906 X 982 = 891, % = 0.906 X 38.38 = 34.9 = vz, SPF = 1313.9 - 161.1 - 891 + -f^ = 320 B.t.u., _ 320 _ n or;7 _ 5.403 X 320 _ ® ~ 1313.9 - 69.8 ~ ^^'' ^" ~ 34.9 ~ ^ The eflBciency exceeds that computed for saturated steam in Art. 81. Prob. 169. Find e and 'pm when the pressure limits are 250 and 1 lb., the initial superheat 100° and the terminal pressure 20 lb. (Ans., 0.223 and 79 lb.) 86. Cases Not Hitherto Considered. In Arts. 84 and 85, the steam at the end of its adiabatic expansion was wet. In cases where at this point it is still superheated, an exact solution is not possible by any method thus far shown. We know in general the terminal pressure and entropy. We have no way of finding terminal volume, temperature, superheat, or heat content. A graphical method for finding these properties will now be developed. In Fig. 25 the coordinates are total heat above 32° and total entropy. Plot the " saturation curve " ah from values in the steam table. Thus at 100 lb. pressure the coordinates are 1186.3 and 1.602: at 1 lb. they are 1104.4 and 1.9754. These values establish the points h and n. The points e and c are those at which the pressxu-es are 150 and 50 lb. Plot the constant pressure curves ef and cd. This is done by finding the coordinates of points like /, for some 108 Thermodynamics, Abridged. assumed dryness. Thus, assume a dryness of 0.80. Then at / the coordinates are, 330.2 + (0.8 X 863.2) = 1020.8, and 0.5142 + (0.8 X 1.055) = 1.3582. Taking other drynesses, additional points may be located to establish the whole line ef. Plot cd in the same way. Joining / and d gives a line of constant dryness. 1.6 1.7 ^ Entropy Fig. 25. Development of a Heat Chart. Prob. 170. Locate the point o on the line of 1 lb. pressure, where the dryness is 0.80. (Ans., coordinates are 897.5 and 1.6069.) The constant-pressure curves are now carried upward into the superheated region, using the table in Art. 83, and lines of constant superheat, gj, hk, are drawn. Prob. 171. Find coordinates of points g and j. (Ans., 1244.4 and 1.6286: 1145.3 and 2.0434.) 87. Application of Total Heat Entropy Diagram. For com- plete EXPANSION (Rankine) cycles. Equations (45) and (49) may both be written Steam and Other Vapors 109 where subscripts i and 2 refer to conditions at the beginning and end of adiabatic expansion, respectively, h stands for heat of liquid and Q for total heat of vapor either wet, dry or super- heated. Values of Qi and Q2, and also of the final dryness, xi, may be read directly from a chart like Fig. 25. A more complete chart appears in Fig. 26. Still larger scale charts, which may be used for accurate work, will be found in recent steam tables Uke those of Goodenough or Marks and Davis. The saving in labor due to their use is very great. Thus suppose a cycle with complete expansion to work between pressure limits of 150 lb. and 1 lb., with an initial superheat of 200°. Locate A, Fig. 25 and read off Qi = 1300 at the left. Draw W vertically. Read off, at I, interpolating between the 0.84 and 0.85 dryness curves, Xi = 0.842, Q2 = 944. Then e = (1300 - 944) -^ (1300 - 69.8) = 0.256. The value hi = 69.8 is from the steam table. Taking the specific volume at 1 lb. pressure at 333, also from the steam table, 1)2 = 0.842 X 333 = 280.4, p™ = ^'^^^^^^^ = 6.86. This method is applicable whether the steam is initially wet, dry or superheated. Incomplete Expansion. The most difficult case is the one thus far omitted, that in which the steam is superheated at the end of expansion. Equations (47) and (50) may be written n n I ^3(g3 - Vi) _ yi - ^3 + 5.403 (53) Qi — hi where 3 is the terminal condition. If this condition is one of WET steam, the volume v% is found from the dryness, as above. But suppose steam at 150 lb. pressure, 200° superheated, to expand to pa = 50 lb. pressure and then to be condensed at 1 lb. pressure. In Fig. 25, Qi = 1300, as before: draw hm 110 Thermodynamics, Abridged Steam and Other Vapors 111 vertically. At m, Q3 = 1203, superheat = 54°. Then h = 281 + 54 = 335, and the equation in Art. 83 for the volume of super- heated steam gives Vz = 9.26. Then 9 26 1300-1203 + ^-^3(50-1 ) ^^^ 1300 - 69.8 1230 and 181 X 5.403 ^_ P"' = 9:26 =^°^- Note the marked difference between these results and those of the last paragraph. Incomplete expansion has reduced the efficiency from 0.256 to 0.147 but has increased the mean effective pressure from 6.86 to 106. A corresponding increase would occur in the power of an engine of given size and speed. Prob. 172. Check from Fig. 26 all drynesses and efficiencies computed in Probs. 153, 158-160, 168, 169. To avoid the labor of computing V3 from the long formula of Art. 83, an auxiliary chart called the total heat-pressure diagram is often used. This uses the quantities mentioned as coordinates, and plots curves of constant dryness, superheat and volume. Pressure and heat content being taken from Fig. 26, volume may be read directly from the total heat-pressure diagram. Factors Affecting Ideal Engine Efficiency 88. Incomplete Expansion, Dry or With Superheat. Effi- ciencies of various cycles with superheat are plotted in Fig. 27. These may be compared with values in Fig. 24. Back Pressure has of course a pronounced influence. This explains the gain in economy by running condensing. A very low ratio of expansion, running condensing, gives better efficiency than a high ratio running non-condensing. A back pressure around 25 lb. absolute is often used for small auxiliary engines on ships. This is for the purpose of using the exhaust steam from these engines advantageously in heating the boiler feed water. Fig. 24 shows that it leads to low engine efficiency. It 112 Thermodynamics, Abridged pays, because practically all of the heat wasted by the engines goes back to the boilers. Ratio of Expansion-Condensing Engines 4 5 6 7. Ratio of Expansion-Non-Condensing Engines FiQ. 27. Ideal Efficiencies with Superheated Steam. Steam and Other Vapors 113 Ratio of Expansion has an especially important bearing on eflBciency. Many land engines running at constant speed are governed by varying this ratio. Hence the curves show how eflBciency varies with output. The best ratio is not to be deter- mined by thermodynamic considerations alone, but is established from various practical and commercial factors (Arts. 95, 96). At a given pressure, eflBciency increases with the ratio of expan- sion, but mean effective pressure decreases. A ratio is finally reached at which there is little or no further gain in eflBciency. This limit is very soon attained if the initial pressure is low, and is postponed if high superheat is used. High Initial Pressure is important. At a given ratio of ex- pansion, the eflBciency increases with the pressure: but for very low ratios, high pressures are of little advantage. In con- densing engines with superheat, high pressure is less important than in non-condensing engines using superheat. Superheat increases eflBciency at a given pressure or ratio of expansion. In general, the gain of eflBciency is roughly pro- portional to the amount of superheat. Superheat should not be continued beyond the point where the terminal condition is dry. Superheat gives high eflBciency at moderate ratios of expansion and therefore permits of reasonably high mean effective pressures along with good eflBciency. Initial Dryness is not considered in these diagrams. Within reasonable limits (0.95 to 1.0) it has practically no influence on eflBciency. All eflBciencies are below those of the Carnot cycle between the same extreme temperature limits. 89. Vapors Other Than Steam. In the Carnot cycle, the eflBciency is independent of the fluid used. In the actual steam cycles here described, it depends on the properties of the fluid (latent heat, specific heats). Various fluids have been used in vapor engines. In simple condensing engines with low ratios of expansion, a considerable gain is possible over the best results with steam. A desirable vapor would be one whose pressure 114 Thermodynamics, Abeidged was less than that of steam at high temperatures and more at low temperatures. The latter characteristic would make high vacuums unnecessary. It should have a high latent heat of vaporization and a low specific heat of liquid, since this, in Fig. 225, would make the Rankine cycle approximate more closely the Carnot. In the cycle cbBC of this diagram, the heat supplied by the boiler is the area under cbB. That carried away at the condenser is the area under Cc. The ratios of these areas to the power developed depend on the properties of the fluid used. Hence a suitable substitute fluid might decrease the relative size of boiler or condenser necessary. The mean effective pressure, and hence the size of cylinder, also depends on the properties of the vapor. Prob. 173. In Fig. 20, what vapor apparently has a higher pressure than that of water at' low temperatures, and a lower pressure at very high temperatures? Mixtures of Air and Steam 90. Saturated Air. The word "saturated," as applied to air, has a different meaning from that of the same word applied to steam. Saturated steam is dry steam. Saturated air is the wettest kind of air. Supersaturated air is air containing all the moisture it can hold, in the presence of an additional body of moisture. When air and a sufBciency of moisture are mixed at the temperature t, the mixture contains water vapor, i.e., steam, at the corresponding pressure ps, which may be taken from the steam table. The total pressure of the moist air is the sum of the partial pressures of dry air and steam. If we are dealing with normal barometer, the partial pressure of dry air is then Pa = 14.696 — ps. The steam is saturated steam and the air is saturated air. One cubic foot of pure dry air unmixed with steam at the temperature t and normal barometer would weigh (144 X 14.696) -J- (53.36 r) lb. One cubic foot of air in the present saturated mixture weighs Wa = 144(14.696 — pa) -f- (53.363') lb., which is less than the weight of dry air unmixed Steam and Other Vapors 115 with steam. The weight of steam intermixed with the 1 cu. ft. of dry air in the mixture is Ws = 1/v, where v is the specific volume from the steam table at t° F. By Dalton's law, if we employ partial pressures ps and pa as above, 1 cu. ft. of mixture contains both 1 cu. ft. of dry air and 1 cu. ft. of steam. Prob. 174. What is the weight of a cubic foot of pure dry air at normal atmospheric pressure and 40° F.? (Ans., 0.0794 lb.) Prob. 175. The pressure of saturated steam at 40° F. is 0.1217 and its specific volume is then 2438. If air at 40° F. and normal barometer is saturated with moisture, state the partial pressures of steam and air. (Ans., 0.1217 and 14.5743.) Prob. 176. In Prob. 175, state the weights per cu. ft. of air and steam. (Ans., 0.0787 and 0.00041 lb.) What is the density (weight per cu. ft.) of the mixture? (Ans., 0.07911 lb.) 91. Unsaturated Air. The " absolute humidity " is the ratio of weight of steam to weight of air. In Prob. 176, it is 0.0052. If there is insufficient moisture present to saturate the air, its temperature will be t, but its pressure will be p/, less than ps- Hence the moisture in such a mixture will be superheated STEAM. Call its weight per cu. ft. w/. Then the relative HUMIDITY is defined as Vh = pZ/ps = w/lws. The partial pres- sure of air in the mixture, at normal barometer, is 14.696 — ps', from which the weight of dry air in a cubic ft. of mixture may be computed as before. The weight of steam will be rhWs- Prob. 177. What is the absolute humidity of saturated air at 212° F.? (Ans., 00.) Prob. 178. At t = 200°, p, = 11.52, Ws = 0.02976. For a relative humidity of 0.9, find for moist air the values of ps' (Ans., 10.368), pa' (Ans., 4.328), Wa' (Ans., 0.026784), Wa' (Ans., 0.0177). Prob. 179. As t increases, how will pa, Pa, Ws and Wa vary? (Ans., Ps and Ws will increase, pa and Wa will decrease.) 92. Moist Air Processes. Following Equation (13), the value of R for a mixture of air and steam is 116 Thermodynamics, Abridged RsWs' + 53.36w/ 85.8w/ + 53.36w/ the value of R for steam being taken at 1544/18.016 = 85.8. Rm will often differ notably from 53.36. , When a fixed body of unsaturated moist air is cooled, the value of Ws ddes not change, but that of Ws decreases. Hence the relative humidity increases. If the process is carried sufficiently far, the mixture will become saturated air. Beyond this point, the air will be supersaturated and dew will be deposited. Sup- pose Th = 0.60 at 100° and the mixture is cooled to 90°. The original 1 cu. ft. becomes (460 + 90)/(460 + 100) = 0.982 cu. ft. At 90°, the density of saturated steam is 0.002131. The weight of steam in 0.982 cu. ft. of mixture, if saturated, would be {w,)w = 0.982 X 0.002131 = 0.00209. At 100°, the weight present if saturated is 0.002851. This weight, multiplied by the original relative humidity of 0.60, is still present after cooling to 90°. Hence at 90° the relative humidity will have become , ... . J.002851 X 0.60 ^„^ '■" = '-' = 0:00209 =°-^2. Prob. 180. Find the value of R„ in Prob. 176. (Ans., 53.5.) Prob. 181. In Art. 92, what is the relative humidity if the mixture is further cooled to 85°, where Ws = 0.001832? (Ans., 0.96.) Pure steam at 102° F. has a pressure of 1 lb. absolute. Hence, however low the temperature of condenser circulating water, a low temperature of heat rejection in the steam engine (shown in Art. 36 to be essential for highest potential efficiency) is dependent on the maintenance of a good vacuum by the air pump. By using a mixture of air with steam in an engine, a rejection temperature as low as the circulating water will permit might be attained along with any pressure or vacuum (above the pressure given in the steam table for cooling water temperature) which might be desired. We might have the steam and air at 70° F. The partial pressure of the steam would then be Steam and Other Vapors 117 only 0.3626 lb. per sq. in., with saturated air. The total pressure might however be 1 or 2 lb., a range of values easily maintained by modern vacuum apparatus. Prob. 182. A mixture of air and steam at 2 lb. pressure has a temperature of 126.15° F. What would be the air pressure if the air were saturated? (Ans., 0.) What are the steam and air pressures if r^ = 0.5? (Ans., each 1 lb.) In the latter case, how much is the steam superheated? (Ans., 24.32°.) In a cubic foot of such mixture, state the weights of air and steam. (Ans., 0.00461 and 0.00289 lb.) The mixture is cooled at constant pressure to 70° F. What will then be its volume? (Ans., 0.903 cu. ft.) What weight of steam could be held by this volume of mixture, if saturated? (Ans., 0.001037 lb.) Is it saturated? (Ans., super-saturated.) How much steam must have been con- densed as dew? (Ans., 0.001853 lb.) What weights of water, satvu-ated steam and dry air are now present? (Ans., 0.001853 lb. water, 0.001037 lb. dry steam, 0.00461 lb. air.) How much heat above 32° is contained in the water and steam? (Ans., 1.2005 B.t.u.) CHAPTER V EFFICIENCY AND POWER OF STEAM ENGINES Efficiency 93. Prediction of Efficiency. Following Art. 82, if an engine uses W^ lb. of steam per hr. while developing M Ihp., its actual INDICATED THERMAL EFFICIENCY is _ 2545 2545M ]^(Qi->2) where Qi = total heat above 32° of steam at the throttle condi- tion (wet, dry or superheated) and hi = heat of liquid at the pressure existing in the exhaust pipe. Let e denote the efficiency of the Rankine (complete expansion) cycle under the conditions Qi, hi. Then the relative efficiency, or ratio of actual and ideal efficiencies, is ^ie = ^o -^ e. (55) The heat rate of the actual engine is MM ^^^ ~ ^^^ ^-t-"- per Ibp. min. The work done by it per lb. of steam is 2545 ^ BaiQi - h) = ^^r-^r-^B.t.u. Prob. 183. Under the conditions of Prob. 158, a certain compound engine uses 13.3 lb. of steam per Ihp.-hr. Find the actual efficiency, relative efficiency, heat rate and work per lb. of steam. (Ans., 0.17: 0.55: 250: 190.) 94. Probable Values. A rough estimate of the probable economy of a new engine for definite steam conditions may be formed by using the following values of 6^: 118 Efficiency and Power of Steam Engines 119 simple Compound Triple Expansion Saturated steam, non-condensing .... ... 0.6 0.4 0.65 0.65 0.5 0.65 Saturated steam, condensing 0.6 Highly superheated steam Best Recorded Performances, Standard Engines steam Superheated Saturated Steam, Above 150" F., Lb. Per Ihp.-br. B.t.u. per Ihp.-min. Simple non-condensing 21 300 Simple condensing 16.3 226 Compound non-condensing 16 245 Compound condensing 12 200 Triple-expansion condensing lOJ 190 Records as good as these are rarely attained. The following steam rates may be realized with saturated steam by engines in good condition and operating at their most favorable loads: single Valve Double Valve* Four Valvet Four Valve, Releaslngt Simple non-condensing . . . Simple condensing Compound non-condensing Compound condensing . . . . 33 27 25i 20 30 23 23 17 29 21i 22 15 26 21i 22 15 These rates will be surpassed with very high steam pressures or exceptionally good vacuum. 95. Indicator Diagram vs. Rankine Cycle. So far as efficiency is concerned, the Rankine cycle, which represents the operation of the whole power plant, establishes a limit for the engine specifically. A still closer limit is found in the " incomplete expansion " cycle, ABCDF, Fig. 28. The actual diagram from the engine appears relatively as abceg. The rounding of corners in the actual diagram is due to slow movements of valves. The reduced admission pressure and augmented back pressure are caused by friction of steam flowing through valve ports and * Separate cut-off control. t Admission, cut-off, release and compression independently controlled. t Automatic disengagement causing very sharp cut-off. 120 Thekmodynamics, Abridged passages. Clearance exists as a necessary evil in the actual engine. It is relatively large in engines of small size. The operation of compeession, eg, is chiefly introduced for its cushioning effect, to promote quiet and smooth running. Compression is greatest in high-speed engines. From an eco- nomical standpoint its duration should probably never exceed 10 per cent, of the stroke. P ^Pressure at ThrotHe g Rath ofExpansion=%or^ ^3 "b H "^X fPoinf of Compression ^^e ^ Exhaust ''-Pressure of Atmosphere or Condenser Fig. 28. Action of Steam Engine. The lines he and BC are unlike in slope and position. In particular, the volume at h is much less than that at B. This is due to CYLINDER CONDENSATION, an important factor in engine economy. If the cylinder were covered with a perfect heat- insulating material, there would nevertheless be a rapid alterna- tion of temperature of its metal walls, according to the tempera- ture of the steam in contact with them. The walls are heated during admission and the early part of expansion and cooled during the late expansion and exhaust. They abstract heat from the incoming steam very rapidly, so that at the point of cut-off the steam is often less than 0.60 dry. This accounts for the Efficiency and Power of Steam Engines 121 small volume at b. Late in the expansion stroke, the steam has cooled off and the walls of the cylinder now supply it with heat. This raises the right-hand end of the expansion curve so that be is less " steep " than BC. The restoration never compen- sates for the initial loss. The availability of heat for doing work depends on its temperature (Art. 36). Low-temperature heat is worth less than the same quantity of high-temperature heat. The curve be is therefore not adiabatic. It may be represented by an equation pF" = const., a rough average value of a being 1.0. This does not make it isothermal, the saturated steam isothermal being a line of constant peessuke. For non- condensing unjacketed engines, a = (%+ 0.614) -r- 1.258, nearly. Condensation is accentuated by high ratios of expansion, which increase the magnitude and duration of the temperature alternations. It is apt to be excessive at slow speeds. It is large in small engines, because their ratio of surface to volume is large. It is reduced in multiple-expansion engines (Art. 100). Prob. 184. What steam consumption might be expected from the tabular value of e^ in a simple condensing engine under the conditions of Prob. 183? (Ans., 18.1.) How much better than this was the performance of the best standard simple condensing engine? (Ans., 10 per cent, better.) What is the chief reason why an average good engine uses 21| lb.? (Ans., it uses a lower steam pressure.) Prob. 185. In Fig. 28, will the rounding of corners be most pronounced at light loads or heavy loads? Will the differences of pressure between ab and AB, ce and DF, be greater at slow speeds or at high speeds? Why should compression be greatest in high-speed engines? Prob. 186. What is the value of % when that of a for the curve 6c, Fig. 28, is 1.0? (Ans., 0.644.) What then is the approximate value of Vb -^ Fs? (Ans., 0.644.) What is a when xt = 1.0? (Ans., 1.28.) 9 122 Thermodynamics, Abridged Prob. 187. Assume that condensation varies inversely with speed. The condensation loss is 10 per cent, at 300 r.p.m. What will it then be at 100 r.p.m? (Ans., 30 per cent.) Prob. 188. The surface of a cylinder is irdL + {irl2)d? = Td{L + (d/2)) and its volume is {■n:jA)d?L. The ratio of surface to volume is therefore 4/d + 2/X. If the actual con- densation loss is proportional to surface and the weight of steam used is proportional to volume, state a ratio expressing relative condensation loss per lb. of steam used. (Ans., 4/rf + 2/i.) Compare condensation losses in 10 by 20 and 40 by 60 in. cyl- inders, all other factors being disregarded. (Ans., the condensa- tion loss per lb. of steam in the large cylinder is only 26.7 per cent, of that in the small.) 96. Ratio of Expansion. Values used for ratio of expansion in practice are less than those of highest ideal efficiency, because of condensation. We are limited by condensation to com- paratively low expansion ratios. Values from 3 to 5 are common in simple engines, and up to 36 in compounds. Too high a ratio leads to large size of cylinders and excessive cost {pm being low) as well as to excessive condensation. In constant speed engines the ratio of expansion decreases with increased power. The efficiency increases with increase of power up to about the designed load (Fig. 29). The engine should give its best effi- ciency at the load usually carried. Fig. 29 gives several curves of steam rate against output or ratio of expansion. All show poor economy at high ratios (light loads). Practically all show poor economy at very low ratios (heavy loads). The low points of the curves are the best operating points. A flat curve is particularly desirable where the load is variable. 97. Jackets. The steam jacket consists of a hollow space surrounding the cylinder, filled with high-pressure steam. By keeping the cylinder walls hot at all times, it prevents or dimin- ishes condensation. The steam condensed in the jacket is of course chargeable to the engine {Qj — h B.t.u. per lb., where Qj = total heat above 32° of steam supplied, h = heat of liquid Efficiency and Power of Steam Engines 123 at the temperature of the jacket drip), but there is usually a net gain. Values of e^ tabulated in Art. 94 may be increased 0.03 to 0.05 if jackets are employed. The jacket is typical of a large class of devices which permit of the saving of fuel by the expenditure of money. It is therefore to be used where fuel 34r 50 60 70 80 90 100 Percent of Rated hp. High-* — Ratio of Expansion— >-Low Fig. 29. Variation of Economy with Ratio of Expansion: Constant Speed Engine. saving is most important: that is, where fuel is costly, or the space which it occupies is valuable, or the load steady. The maximum percentage gain due to jacketing will be realized if the ratio of expansion is high and the speed low. The reason is that these conditions would lead to excessive cylinder condensa- tion if jackets were not used. Compression may be especially small in jacketed engines. Prob. 189. In Fig. 29, state the per cent, of rated hp. at which best economy is attained, in engines A and B. (Ans., 90 and 103.) Prob. 190. The Rice and Sargent engine in Fig. 29 was rated at 700 hp. What weight of steam would it use per hr. when developing 490 hp.? (Ans., 6700 lb.) 124 Thermodynamics, Abridged Prob. 191. Which engine in Fig. 29 has the lowest steam rate at normal load? Which at 70 per cent, of normal load? At 125 per cent.? Prob. 192. Under the conditions of Prob. 158, an engine uses 12 lb. of cylinder steam and 1 lb. of jacket steam, both per Ihp.-hr. The jacket supply is dry steam at 240 lb. pressure and its drain temperature is 386°. How many B.t.u. per hr. are chargeable as cylinder steam? (Ans., 13481.2.) As jacket steam? (Ans., 841.7.) Total? (Ans., 14322.9.) What is the actual efficiency? (Ans., 0.178.) The steam rate? (Ans., 13 lb.) The relative efficiency? (Ans., 0.578.) 98. Superheat. The thermodynamic advantage of superheat is suggested by Fig. 27. In practice, the steam which expands in the cylinder is usually not superheated, unless superheat exceeding 100° is provided at the boiler. The reason is that the cold cylinder walls cool the steam during admis- sion. Superheat below 100° or 150° simply mitigates con- densation. Higher superheat gives the additional advantage of a more efficient cycle. In Fig. 28, if ABCDF is the ideal cycle and abceg the actual cycle realized with saturated steam, superheat (even slight superheat) moves the point b toward L and gives an ex- pansion curve like LM, " flat- ter " than the curve be. Since with superheat we should use a larger ratio of expansion, the actual curve, representing the behavior of reduced weight of steam, lies like b'c'. The mean effective pressure is then less when superheat is used. Fig. 30 shows the effect of low super- 1 0) Q_ 2.1 2.0 V^ J r ^ \ h? ^ J \ ^\l ^ u u / ^ ^ ^7 y k v ^\ H, c\^; — \ f^ I' k ^ Y 5 1.7 -Ql.6 '■^ 10 40 60 80 100 Percentage of Full Load Fig. 30. Effect of Low Superheat (72° to 92°) on Overall Economy. H. M. S. Brittania. Efficiency and Power of Steam Engines 125 \ 248 \ \ c \ im \ \ '(■224 3 \ \ m2l6 \ S 208 s ^ ?nn '^ 50 100 150 200 250 300 350 400 Superheat, deg. F. Fig. 31. Relation Between Efficiency and Superheat. Compound Condens- ing Engine. heat. Fig. 31 gives average results at low and high superheat from tests of 40 famous engines. Superheat exceeding 200° may be expected to produce a saving of 20 per cent, in simple engines and 16 per cent, in compounds. The simple engine with super- heated steam is often as economical as the compound with saturated steam. The conditions which make su- perheat desirable are the same as those which favor the use of jackets (Art. 97). The two should not be used together. Low compressions should be used when superheat is employed. Prob. 193. From Fig. 31, what is the gain by using 400° superheat as compared with 100°? (Ans., 15 per cent.) Prob. 194. In Fig. 30, what was the load of best economy? (Ans., 70 per cent, of full load.) With saturated steam, how much more total coal is used per hr. at full power than at best economy? (Ans., 54 per cent.) Note that in warships engines are designed for best economy at reduced power and speed. 99. Speed. If an engine duplicated its own indicator diagram continuously, the mean effective pressure would be constant, and the ihp. would be directly proportional to the r.p.m. In single-valve engines with fixed cut-off, the valve action at high speeds is inferior. Hence the amount of steam used tends to increase somewhat more rapidly than the ihp. This is just about offset by the favorable influence of high speed on cylinder con- densation. The higher the speed, the less time is available for transfer of heat. From this standpoint, the steam consump- tion should increase a little less rapidly than the Ihp., as the speed increases. As a final result, when the total hourly steam 126 Thekmodynamics, Abridged consumption is plotted against Ihp., the resulting curve is (for engines of this type) a straight line. The steam rate (lb. per Ihp.-hr.) is therefore best (lowest) at high speeds. In marine engines, with re- versing valve gears, cut-off is delayed at high speed, which is the full-power condition. The power therefore increases faster than the speed (Fig. 32). The most economical point of cut-off, and of the ratio of expansion, are fixed at maximum speed for mer- chant vessels and at reduced cruising speed for warships. For the former, the steam rate per Ihp. hr. should de- crease as the speed increases. For the latter, it should vary somewhat like the coal rate of Fig. 30. Prob. 195. An auxiliary engine uses 1730 lb. of steam per hr. when developing 100 hp. and 11 730 lb. when developing 500 hp. The curve of hourly steam against hp. is a straight line. What is the steam rate when developing 300 hp.? (Ans., 22.43 lb. per hp.-hr.) Prob. 196. In Fig. 32, compare mean effective pressures at 90 and 120 r.p.m. (Ans., pm at the low speed is 51 per cent, of that at the high speed.) 100. Multiple Expansion. By partially expanding the steam in one cylinder and then conducting it to another, the alternations of temperature in any one cylinder are reduced. Hence con- densation is diminished,* and a much larger total ratio of ex- *The temperature range in any cylinder is halved, but the total size (surface) of cylinders is not doubled. IZO 130 Fig. 32. Indicated Power of an Ar- mored Cruiser at Various Speeds. Efficiency and Power of Steam Engines 127 pansion may be utilized with advantage. These ratios range up to 30 or more in compound (two-stage) and triple expansion engines. They are rarely over 5 in simple engines. There is a corresponding gain in economy. The compound will have a steam rate 20 to 30 per cent, lower than the simple engine. The triple may be slightly better still. Four stages (quadruple expansion) are scarcely to be considered for naval service. The number of cylinders is often greater than the number of expansive stages, in order to avoid the use of very large low pressure cylinders. Compound engines usually have small compression. They should always have high initial pressure and should run condensing. The reheater is a vessel placed between the cylinders. Steam passes through it on the way from one cylinder to the next. It is equipped with coils containing high-pressure steam. This dries and often superheats the steam which is on its way to the second stage. The heat supplied is computed in the same way as the heatsupplied at a jacket. The argument in favor of the use of a reheater is the same as that for the use of superheat in any cylinder. Prob. 197. From the last table in Art. 94, state the per- centage^ gain by compounding in four valve engines, (a) con- densing, (6) non-condensing. (Ans., (a), 30: (6) 24.) 101. Quality of Exhaust Steam. The heat supplied to an engine, per lb. of steam, is Qi — hi: Art. 93. The work done is 2545 2545>Ohp. TTT _^ ^ = s? B.t.u. per lb. oi steam. The heat rejected is the difference of these two quantities. It is equal (ignoring radiation) to {xL)^, where the subscript ^ refers to the condition of steam in the exhaust pipe. Then 2545 {xL)e= Qi-hi- ^^^ j^ . (56) These relations are important in condenser design. The con- denser may however absorb more heat than that indicated by Equation (56), because it may cool the condensation. 128 Thermodtnamics, Abridged Prob. 198. In Prob. 183, how much of the heat in each lb. of steam is rejected to the condenser? What is the dryness of the steam in the exhaust pipe? (Ans., 933.44 B.t.u.: 0.90.) If the condenser cools the condensed steam to 90°, how much additional heat does it remove? (Ans., 11.8 B.t.u. per lb.) 102. Desirable Back Pressure. Even from a purely thermo- dynamic standpoint there is a limit to the condenser vacuum desirable in simple engines. In Fig. 33, fhcde is an in- complete expansion cycle. Consider the effect of lower- ing the back pressure, so that the cycle becomes abcdg. The gain of work is afeg. The increased cost of heat is hf — ha- The value of afeg is from the pV dia- gram, practically, («e/5.403) Fig. 33. Desirable Back Pressure. (Pf - Va) B.t.U. Now for engines of any importance, Vc is never greater than 4. This volume is the volume of dry (or nearly dry) steam at the throttle pressure. In simple engines, the ratio of expansion is practically never over 5. Now Ve is equal to Vc multiplied by the ratio of expansion. Hence a maximum value of Ve is 20, and a maximum value of afeg is S.7{pf — pa), in simple engines. If pf = 2, pa = 1, afeg = 3.7 B.t.u. But, then, hf = 94, Ji^ = 69.8, heat cost = 94 - 69.8 = 24.2 B.t.u. The efficiency at which we have gained the additional area afeg is then 3.7 -^ 24.2 = 0.152. This may easily be less than the efficiency of the original cycle fhcde: hence the lower back pressure (improved vacuum) will lower the efficiency of the whole cycle. Simple engines should operate at 2 lb. back pressure (26 in. vacuum). With compound engines, the ratio of expansion is much greater and a better vacuum is desirable. Prob. 199. A compound engine uses dry steam at 250 lb. pressure and a ratio of expansion of 30. Find v^. (Ans., 55.5.) T . €c \ \ d\ \ ri \ n Efficiency and Power of Steam Engines 129 How much work is gained per lb. of steam by lowering the back pressure from 2 lb. to 1 lb.? (Ans., 10.3 B.t.u.) At what efficiency is this quantity of work derived? (Ans., 0.42.) 103. Results by Special Engines. The Uniflow engine has unidirectional flow of steam, which is supposed to reduce con- densation. There is no exhaust valve, the long piston uncovering slots in the cylinder wall when near the end of its stroke. Fig. 34 Fig. 34. Uniflow Engine. shows an engine with Corliss valves. Poppet valves are com- monly used. The engine is not well adapted for running non- condensing on account of the excessive compression which then results. A simple unjacketed engine of this type has given the remarkable steam rate of 9.06 lb. with 155 lb. pressure and 667° steam temperatiu-e (implying considerable superheat) . The binary vapor engine uses two fluids. Steam is used in an ordinary cylinder. It then passes to a condenser, in which the cooling fluid is not water, but a volatile liquid (ether or SO2). This " binary fluid," evaporated in the steam condenser, is used in a second cylinder and then discharged to a surface con- denser employing water as a cooling agent. The maximum efficiency is determined by the cooling water temperature and is ideally somewhat higher than that attainable by steam alone with present vacuum apparatus. Actual tests have given a heat rate around 167 B.t.u. per Ihp.-min. Regenerative engines have occasionally been built. Fig. 35 illustrates the action in four stages (quadruple expansion). 130 Thermodynamics, Abridged The path cd represents adiabatic expansion in the first cylinder. • The steam then passes to a reheater (Art. 100) on its way to the second cylinder. A portion of the steam is drawn off from Fig. 35. Quadruple Expansion Regenerative Engine. this reheater and employed to heat boiler feed water. We may regard the heat withdrawn as the area under de, and the heat transferred to the feed water as the (ideally equal) area under ga. Similarly after expansion in the second cylinder, the heat under hf becomes the heat under hg: and after a third expansion the heat under Ij becomes the heat under pfc. With an infinite number of stages, the equivalent expansion would be cq, the heat under which would equal the heat under p6. This is a REGENERATIVE CYCLE, like that in Art. 62, and the only heat chargeable is that under he. The efficiency is ideally ( jTfc— Tp) j Tb, that of the Carnot cycle. Actual tests gave heat rates as low as 169 B.t.u. per Ihp.-min. Prob. 200. A Uniflow engine has 2 per cent, clearance and opens its exhaust ports at 95 per cent, of the stroke. If the compression curve is pv = const., find the pressure at the end of the compression, the exhaust pressure being 1 lb. What is it if the exhaust pressure is 15 lb.? (Ans., 48| lb., 727| lb.) Efficiency and Power of Steam Engines 131 Prob. 201. A Uniflow engine uses 9.5 lb. of steam per Ihp.-hr. at 150 lb. pressure, superheated 300°. The back pressure is 0.505 lb. Find the heat rate. (Ans., 206 B.t.u. per Ihp.-min.) Is any other value as low as this for a simple engine given in this chapter? Prob. 202. What is the ideal Caenot eflBciency for steam at 200 lb. initial pressure (dry) at 1 lb. back pressure? (Ans., 0.332.) If by using a binary vapor the rejection temperature is reduced to 75° F., what is then the Carnot efficiency? (Ans., 0.363.) If the relative efficiency as compared with the Carnot CYCLE is 0.45, what is then the heat rate? (Ans., 258 B.t.u. per Ihp.-min.) Prob. 203. Prove, in Fig. 35, that pbr = qcs. Prove that the efficiency is that of the Carnot cycle. Power or Capacity 104. Mean Effective Pressure, Simple Engine, Saturated Steam. Methods of finding pm for ideal cycles have been given in Arts. 80, 81, 84, 85, 87. The usual method is based on the diagram ABCDF, Fig. 28, the curve BC being assumed to be, PbVb = pcVc- Then STF(ft.lb.) f jr , J, , Vc „ \ „ P"^ = 1441^0 ^ yPBVB+PBVBl0gey--pDVD j^Vc = PB-p^l l + l0ge|F^ I-PC (57) in which pa = initial pressure, Pd = back pressure, Vc/Vb = ratio of expansion. The maximum overload capacity (with no cut-off) is AHDF - ABCDF _ Pb-Pd- Pr. ABCDF Pm • ^^^^ Values of pm from Equation (57) are multiplied by a diagram FACTOR, /, (sometimes called the " card factor ") to give the probable mean effective pressure in the actual engine. Note that / = abceg -^ ABCDF. Values of / range from 0.6 to 0.9, de- 132 Thermodynamics, Abeidged pending chiefly on the valve gear. Jackets increase / by 0.05 to 0.15. Its value is decreased by high ratios of expansion, speeds above 225 r.p.m., excessive clearance, and inadequate valve passages. Piston speeds are usually between 500 and 1000 ft. per min. The allowable r.p.m. depend chiefly on the valve gear. Long strokes favor low clearances. See Art. 7. Prob. 204. With an initial pressure of 115 lb., a back pressure of 2 lb. and a ratio of expansion of 4.5, find pm and ideal overload capacity. If / = 0.85, piston speed = 800, r.p.m. = 100, find the cylinder diameter and stroke, the engine being rated at 500 Ihp. (Ans., j)m = 62, ideal overload capacity = 82 per cent., diameter = 22.3 in., stroke = 48 in.) 105. Superheated Steam. For superheated steam, the expan- sion curve BC, Fig. 28, is " steeper " than for saturated steam. Its equation is PbVb" = PcVc", where a may have values about as follows: Superheat, "F. Ratio of EJcpanslon 200 2S0 300 1 350 1 400 450 SCO Values of Exponent a 8.0 1.05 1.07 1.09 1.11 1.13 1.15 1.18 7.0 1.06 1.08 1.10 1.12 1.14 1.16 1.19 6.0 1.07 1.09 1.11 1.14 1.16 1.18 1.21 5.0 1.08 1.10 1.12 1.15 1.17 1.19 1.22 4.0 1.09 1.11 1.13 1.16 1.18 1.20 1.23 3.0 1.10 1.12 1.15 1.17 1.20 1.22 1.25 The mean effective pressure is now Pb- Vb a (Vb\ 1 (59) This gives a lower value than Equation (57) — see Art. 98 — but (as with jackets) the value of / is higher. With slight super- heat, use Equation (57) for p„ but use high values of / in con- nection therewith. Efficiency and Powee of Steam Engines 133 Prob. 205. Under the conditions of Prob. 204, what is the value of pm for steam superheated 100°? (Ans., 62.) If the steam is superheated 300°, what is the probable value of a? Of p„? (Ans., a = 1.125, pm = 59.) 106. Compound Engine: Ratios. In the preliminary propor- tioning of a compound engine, it is assumed that the combined diagrams of the two stages will appear as ABCDF, Fig. 28, and that the steam exhausted from the high-pressure cylinder along JK enters the low pressure cylinders along KJ without fall of pressure or change of volume. The curve BC is assumed to be (with saturated steam) PbVb = PcVc- The ratio of cylinder volumes (cylinder ratio) is C = Vc/Vj = pjjfc- For cyl- inders of equal strokes (the usual case), C = Ai/Ah, where Ai and Ah are the cross-sectional areas of low and high pressure cylinders. But pc = Ps/r, where r = whole ratio of expansion. Then C = rpjjpB- The receiver pressure (receiver between the cylinders) is pj. The ratio of expansion in the high pressure cylinder is r% = Vj/Vb = Pb/Pj- That in the low-pressure cylinder is Vc/Vj = C. There are five methods of establishing a value for pj. (1) It may be assumed. (2) A value may be assumed for C. Then pj = Cpb/t. (3) The temperature ranges may be equalized in the two stages. Then tB — tj = tj — to, tj = {Ib + he, the fluid cannot be liquid at the new pressure. It can only be a wet vapor. Its state is /, defined by heat at / = HEAT AT d, or hf + {xL)f = hd- We must regard the process as being represented by def. It is not an adiabatic process. The refrigeration that can be performed by the fluid is then not the area under eh, but only the area under /6. Properties of Saturated Ammonia Vapor Cfc,' p V t ■ Pressure, Volume, -^ss Lb. per Cu. Ft. r ««. m. n. Sq. In. per Lb. 29.95 9.190 -33.7 572.2 538.5 521.4 -0.0709 1.2450 1.1741 70 129.20 2.296 42.1 512.8 555.0 458.5 0.0813 0.9684 1.0497 90 181.80 1.650 65.3 493.5 558.9 438.9 0.1238 0.8981 1.0219 95^ 199.00 1.512 71.9 1 488.0 559.9 433.3 0.1356 0.8790 1.0146 (From Goodenough's " Properties of Steam and Ammonia") Vapoe Refeigeration 141 Prob. 216. Liquid ammonia at 70° expands to 0°. What is the dryness of the resulting vapor? (Ans., 0.132.) What is its entropy? (Ans., 0.0936.) Prob. 217. This vapor in Prob. 216 is 0.87 dry when it leaves the coal room. How much refrigeration has been done per lb. of fluid? (Ans., 422 B.t.u.) 114. Ideal Power and EflS.ciency. In symbols, per lb. of fluid, and in B.t.u., Refrigeration done = heat under /6 = Lft,(xb — Xf) Heat rejected at condenser = heat under cd — Lcd{xc) Work expended = heat at c — heat at 6 = {Ji-\- xL)c — (A + xL)i, T7ffl^;^^ Refrigeration Lfb{xb - x,) Efiiciency = ^^^^ = ^^ ^ ^^^^ _ ^^ ^ ^^.^^ . (66) The last may exceed unity. The value of Xc is found from (n„ + xne)c = {riw + xne)h. Efficiencies are much higher than with " dense air " machines (Art. 60). The mean effective pressure is work X 5.403 ^ . ^^^^ Vm = ; i : see Equation (67). maximum volume Prob. 218. The fluid is ammonia. Temperature limits are 0° and 70°. The fluid is 0.87 dry at the beginning of com- pression. Find the dryness at the end of compression. (Ans., 0.96.) Prob. 219. In Prob. 218, how much heat is removed by the circulating water at the condenser? (Ans., 494 B.t.u. per lb. of fluid.) Prob. 220. In Prob. 218, how much work is expended? (Ans., 70.8 B.t.u. per lb. of fluid.) What is the ideal efficiency? (Ans., 5.98.) 115. Capacity, Power and Size. If f = tonnage (Art. 59), the necessary refrigeration is 200 T B.t.u. per min. Then the weight of fluid to be circulated per minute is w = 2002" -^ ee- FRiGERATiON PER LB. and the ideal hp. is (w/42.42) { (A + xL)c 142 Thermodynamics, Abridged — {h + xL)b}. The heat rejected at the condenser is wLcdXc B.t.u. per min. A close approximation to the compressor dis- placement may be made as follows: The volume of fluid present at the beginning of compression is Vb in the pv diagram. (Lettering on the pv diagram corre- sponds with that on the Tn diagram.) This is substantially (xv)b. Assume clearance = c and assume that the clearance expansion curve is pgVg = phVh- Then Vh = cD{palph), where D = displacement of compressor. The volume of fresh fluid drawn in and compressed is vt — Vh = (1 + c)D — cD(pglph) = D{1 + c{l — (pg/ph))}. The weight, w, is this quantity divided by {xv)i, the specific volume of the wet vapor. The weight being known, the displacement may be found. Thus, suppose clearance to be 4 per cent., and Pglph = 5. The volume compressed is Djl + 0.04(1 - 5)} = 0.842). Note that 0.84 is the volumetric efficiency (Art. 42), suction fric- tion being ignored. Suppose the vapor to be 0.90 dry at the beginning of compression, when its temperatmre is 0°. Then ixv)i, = 0.90 X 9.19 = 8.271. Suppose 100 lb. of fluid to be circulated per min. Then the volume to be circulated is 827.1 cu. ft. = 0.84D whence D = 983 cu. ft. per min. The equation given for mean effective pressure in Art. 114 may now be written 5.m{{h + xL%- {h+xL)b] 'P- = M. • (67) Prob, 221. In Probs. 218-220, the capacity of the machine is 100 tons. Find the weight of fluid per min. and the ideal hp. (Ans., 47.4 lb., 79 hp.) Prob. 222. In the foregoing, how much heat must be carried away by the cooling water? (Ans., 23 400 B.t.u. per min.) Prob. 223. In Prob. 221, the clearance is 5 per cent., the piston speed 240 ft. per min., the compressor double-acting at 60 r.p.m. Find the diameter and stroke of the compressor cylinder. (Ans., 18.6 and 24 in.) What is the mean effective pressure? (Ans., 48 lb. per sq. in.) Vapor Refrigeration 143 Prob. 224. In Prob. 221, what is the ideal ice-melting effect per Ihp.-hr.? See Art. 59. (Ans., 106.) Actual Perfonnance. In the foregoing illustrative case, the condenser temperature (70°) is lower than may in general be safely assumed. Consequently the ideal efficiency is higher than is to be expected in ordinary plants. A narrow temperature range leads to efficiency in refrigeration. An ideal ice-melting effect (Art. 59) of about 80 lb. per Ihp.-hr. is attainable between limits of 0° and 90°. About 60 lb. would be considered a fairly good result if actually attained in ordinary practice, with these limits. There is thus implied a relative efficiency of 60/80 = 0.75. This is higher than the value of relative efficiency attainable with steam engines, mainly because the temperatures involved are closer to those of the surrounding atmosphere. The horse power of the engine which drives the compressor is greater than the horse power here computed, the ratio of the two being the mechanical efficiency. Under the 0°-90° limits, one horse power in the ammonia compressor cylinder should give a trifle less than one ton of capacity. Under un- favorable conditions, as much as 2 hp. per ton may be required at the steam engine cylinder. (Capacity is ice-melting effect, NOT ice-making capacity.) Piston speeds range from 125 to 600 ft. per min., being low in small machines. Mean effective pressures vary widely (30 to 90 lb.) with the assigned temperature limits. In purchasing a compressor, the stated tonnage should be checked against the displacement, for the temperature limits to be employed. It is seldom safe to assume a condenser tempera- ture below 90° for year-round shore service, but 75° may be realized on ships in northern latitudes. A low temperature of 0° will just about answer for ice-making with direct expansion (ammonia circulated in coils in the freezing tank). A slightly lower temperature still will accelerate the freezing. When the brine system is used (ammonia cools the brine and brine does the refrigeration) the possibly offensive fluid is kept away from substances it might injure, but efficiency is sacrificed. The low- 144 Thermodynamics, Abeidged est ammonia temperature must be below the lowest brine temperature, and the latter must be below the desired cold-room 30 u s. to 1 1 M 1 1 M N 1 I Soecific Heaf Calcium -- f\f^k < ^^ ^^ oT-^ I ^t- 'k--^ sife -S4 ncfl S§*rt Tv "•^__ --^^^ „ v^'^ ^vfT ^°^y^ X ^± iJg^ ,v^- 017 r^ '^^ 7^° ia "•'2 s, / /'b^ ^j,A^ s^'' -L^XW- ^^ lmi&+- me, SS^S1^\- "■' - ^t&Wn f^Y^ 1 \\p*\5pecific Heat (\M\ y ^' '\r-rdSa It Brine -IS^F'-i^,^/ -^%h ^ t?2r\%. nM /^ V^' ,2 \-§ - ^J - -W- ^/x ^\ nRft •\\^ i''-L Vo ^T/^ ^1? w-A'?:, Vi- oXV.o^V'^ ^%' 092 - ^Mo^i'^ii- -^- "•^^__ xw>.^\^Y/ ^ ^'tW^•^^^v;C o 1&1^Ao\4l \_ 056 5iwA'^o<5- :1 ■ _K&^/ ^^ *vL ?X*//.'?' ^ISjt/'/iC 10 T-!'^?iir ...... _ _ •10 1.1 1.2 en w 70 ^ lU >> .o a> ■c 10 u. o x: -*-> o c g o -^ a. ?4o IS) ID c o ■ N U -10 0} <1> 20-ii L (0 U. to ■20 16-H o u t- -30 12£2i -40 8 Specific Gravity (Water- 1) Fia. 37. Properties of Brines Plotted Against Specific Gravity. temperature. Typical values for the three temperatures are 0°, 15°, 25°. If brine is used, the ammonia will work between Vapoe Refrigeration 145 0° and 90°. With direct expansion, it might have worked be- tween 15° and 90°. The latter range gives a more efficient cycle. Direct expansion is greatly to be preferred on economical grounds for ice-making or very low temperature work. Brine circulation gives opportunity for storage of " cold " and no harm is done if the compressor has to be shut down for a short period. In INDIRECT REFRIGERATION, air is used instead of brine. Air is blown over coils carrying the refrigerating fluid, and the chilled air then passes to the room to be cooled. Fig. 37 gives the properties of the two types of brine used. Calcium chloride permits of lower temperatures than salt brine, and is less corrosive. Prob. 225. In Prob. 224, the machine as, actually installed developed 98 tons capacity and the compressor cylinder indi- cated 107 hp. while the Ihp. of the steam engine driving the compressor was 133.33. State the relative efficiency and the mechanical efficiency. (Ans., 0.72, 0.80.) If the actual indi- cated thermal efficiency of the steam engine was 0.10, what was the efficiency from steam at the throttle to refrigeration? (Ans., 0.38.) Prob. 226. What is the Carnot efficiency of refrigeration between 0° and 90° F.? (Ans., 5.1.) Between 15° and 90°? (Ans. 6.3.) Prob. 227. The machine in Prob. 221 is used for indirect (air- blast) refrigeration. The air is cooled at constant pressure from 70° to 10°. Ignoring radiation loss, what weight of air is circu- lated per min.? (Ans., 1400 lb.) Prob. 228. A calcium chloride solution has a freezing point of - 20°. What is its strength? (Ans., 24.4 per cent.) What is its specific gravity? (Ans., 1.217.) Its specific heat at 5° F.? (Ans., 0.688.) If with a 100 ton machine its temperature rises from — 15° to 25° F., what weight of solution must be pumped per min.? (Ans., 726 lb.) 116. Tonnage Rating. The 100 ton machine of Prob. 223 has a displacement of 454 cu. ft. per min., or 4.54 X 1728 = 7840 146 Thermodynamics, Abridged cu. in. per ton per min. This figure (the specific displacement) depends on the clearance, the limiting temperatures and the dryness at the beginning of compression. There is a tendency to standardize 0° and 95j° as limits for rating. Under these conditions a specific displacement proposed is 5.52 cu. ft. or 9570 cu. in. Prob. 229. In Art. 116, if clearance is 5 per cent., and temper- ature limits are 0° and 95|°, what value of % would give a specific displacement of 9570? (Ans., 0.94.) 117. Dry Compression. In Prob. 229, the vapor is nearly dry at the BEGINNING of compression. Inspection of Fig. 36 will show that it is bound to become somewhat superheated during adiabatic compression to 95|°. Such operation is described as "dry compression," in distinction to "wet compression" hereto- fore described. Wet compression leads to the more eflBcient cycle, especially if Xh is so adjusted that x^ = 1.0. This is a condition difiicult to maintain, and it is obviously not the condition which gives maximum refrigeration per lb. of fluid. Such maximum refrigeration is obtained (without allowing the fluid temperature to rise in the cold room) when % = 1.0. In order to maintain wet compression under this condition, some- thing must be done to withdraw heat during compression. This makes the path depart from the adiabatic, swinging it to the left as it proceeds upward. Jackets can be used to accomplish this result, as in air compressors. Multi-stage operation is occasionally practiced. The injection of cold oil or of liquid ammonia into the cylinder is frequently adopted. In any case, the rate of flow of fluid should be increased as soon as the com- pressor discharge becomes noticeably warm. This indicates (with normal values of pc) the existence of some superheat. Increasing the flow of fluid will decrease Xb and reduce or eliminate the superheat. Prob. 230. With 0° and 90° limits, find xt when Xc = 1.0. (Ans., 0.88.) Vapor Refrigeration 147 Prob. 231. While steadily giving 100 tons of refrigeration, the machine in Prob. 217 is speeded up so that the weight of fluid circulated per min. is increased 10 per cent. What change occurs in %? (Ans., it is reduced from 0.87 to 0.80.) 118. Ideal Cycle with Superheat. In ideal dry compression without heat removal, we have such a cycle as ejkld, Fig. 36. The point k is not located to scale. The line Ik is a line of constant pressure. We now have, following Art. 114, Refrigeration done = i/y(l — Xf), Heat rejected at condenser = Hk — hd, Work expended = Hk — Hj, Lfj{l - Xf) Efficiency = Hk — Hj 5A0S{Hk' - Hj) Mean effective pressure = Pm = Vj Volumetric efficiency as in Art. 115. The value of x/ is found as before, in Art. 113. That of Hk is best found from a total heat-entropy diagram. Fig. 38. The entropy and pressure at k are known. The symbol Hj means the total heat of dry vapor at j. Thus take limits of 0° and 70°. From Prob. 216, Xf = 0.132. Then Refrigeration done = 572.2 (1 - 0.132) = 497, Pressure at A; = 129.2, Entropy at A; = (ns)oo = 1.1741, Hk' from Fig. 38 = 630, Heat rejected = 630 - 42.1 = 587.9, Work = 630 - 538.5 = 91.5, Efficiency = 497 -^ 91.5 = 5.45, p,n = (5.403 X 91.5) -^ 9.19 = 54. The efficiency is less than in Prob. 220 and the mean effective pressure is necessarily greater. For 100 tons capacity, 40.25 lb. of fluid must be circulated per min. This is of course less than in Prob. 221. The volume of fluid per min. is 40.25 X 9.19 = 370 cu. ft., and with volumetric efficiency = 0.834 as in Prob. 148 Thermodynamics, Abridged o O On o T— 1 (VI I M \ 1 . I ^1 ' "r_t5:^ S, \ IliJ 1 ^ \ V M \ Ik |1 ; \i^ .^ k^AH r \ V M \ J \ \ IK Vt^tVP^l «*^ ^\i / t \ C Ok \ *^ K \^ :^U^rx tr\ _i_ \_ k_ ^ \ ik \|\ \ "S^^^ K \i\f\i\ \ V i\ I ' T ^if 1 ^ Vi^ 1 * V ^ J J UO ? ^ A 'v 'l\ r I i\ tv "S X V 1 \ 11 "^ ^ i\ ^^ V\ V N r ^iVo^ V K K \J r— "^ ■. l\ ^1 \ A \ \ ^s^'^ 5 B L S k-P I w ^ s \ . \ ^llO w 1 3v Cju^ k r xlIS 1 S.if i^ s. K V u>j*^lP\ ?a?N u"l' i- T~ t^ ^ L V M^"?!! r^ V 1 \ ox J ^>P*Y^\jLSlJ \ \l \ k M \ I V r4 (-i-Ci- ^ I Vo^\&^f^ Ni \K \ \ I M ^ N^ '^ >\ VVAJ?S VNl 1 . \|\ V i\ 1 ^ J -■*Hc\[ f \ vfO \ \ K \ ^ M ^ ' T r^ y o\-\\ V ^i\ V \. V s. li V k \\ ,' ^\ J ?y\ M V V \ V N r N ,_j t/y r^j \r\ \ S. ^ \ hNlM >i 1 \ L ^ '< a VV C v\\ vk\ N \ ^ U l"^ C ?^ \l ^S. 0\\ N \. sjyv ^ Pt^- c; ^^ -S vi N\v Nrt^ s. ' 1^ AjJL.^ cc 1 jxfA ^^r^^ L Ct S. si (^ 5 jjSSj l^jS -i - rS ^ o' k V Vy A \ ^ \ V ^ yp >^ ^ ^ "" ' \ NK* W M I fo' -3 in Q. " \ iS ^tO ^^ 1 ' i^ -f- -o. " y |\ vLN VK J m > W v^ \i I 0^ ' °\ M V i| o[ rdfX ' > lN[ b — \ V vIM o' H VM ^' l\ V vj q\ |U d \ Y? ^— > JC CJ tc 3 Cj r "" ^ " 7 I r " ID -- •a g s TS O O O O LO O LO O LO o I^ LO CVi O r- LO VD V£> to LO LO o3e s^oqv ;b9H |B^.oi 1 o H Vapor Refrigekation 149 223, the specific displacement is (3.7 X 1728) 4- 0.834 = 7700 cu. in., a value not notably different from that realized in wet compression. Prob. 232. Find the ideal eflBciency with dry compression from 0° to 90°. (Ans., 4.12.) 119. Carbon Dioxide Machine. The temperature-entropy diagram, Fig. 39, is plotted with lines of constant pressure and constant superheat in the superheat region. Dry compression 90 , -^- ■« J sfl\/ ^i\ n V\lA^f s/ 11 jW Y I y\^ll Yx\ ^ ^ / / K/\ / 11 V \ A*^ / ,r- / \ IV YA/A Iv^ f VT c / ^"^ l\/f, and for the 0°-75° limits, the exponent is log pi — log pj log 902 — log 313.5 a = log Vj - log vi log 0.2661 - log 0.0708 2.955 - 2.496 -0.5744+ 1.15 Then the external work done under this curve jl is pm - PjVj (902 X 0.0708) - (313.5 X 0.2661) = 0.798. Wj a- 1 - 0.202 144 X 7^ = 17.9 B.t.u. The external work of the whole cycle is ^ { pVw)d . Pl(.V - Vv,)l . „ Pj{v - Vw)j 5.403 "*" 5.403 '^ ^'-^ 5.403 = (F^)j. , ,7 Q _ Pj(« - ^w)j _ 902 X 0.0708 5.403"^ 5.403 5.403 313.5(0.2661-0.0163) + ^^-^ 5.403 = 11.8 + 17.9 - 14.5 = 15.2 B.t.u. The refrigeration done is Lj{l — xf). The heat rejection at the condenser is Li. The specific volume at the beginning of compression is the tabular volume Vj. Since I1H = liW, Hi + Hij - Hj = 15.2 = 80.2 + Hij - 98.8 Hii = 33.8 B.t.u. per lb. of fluid. This is the quantity of heat to be removed during compression. Prob. 235. In the foregoing, find refrigeration and heat rejec- tion per lb. of fluid, and the ideal efficiency. (Ans., 69.6, 50.8, B.t.u.: efficiency = 4.59.) Prob. 236. The machine in the foregoing is of 100 ton capacity, double-acting, at 240 ft. piston speed and 5 per cent. 152 Thermodynamics, Abeidged clearance. Find cylinder diameter, ideal hp. and ideal ice- melting effect per Ihp.-hr. (Ans., 8 in., 103 hp., 81 lb.) Prob. 237. In Probs. 235-236, 33.8 B.t.u. must be removed per lb. of fluid during compression. If this is accomplished by injecting liquid at 0° into the cylinder, what weight of fluid must be thus supplied per min., the injected liquid being com- pletely vaporized at 75°? (Ans., 102 lb.) 121. Comments. This last type of cycle requires less power for a given amount of refrigeration, and is consequently more efficient, than the cycle with adiabatic compression: but it requires jacketing or liquid injection. Carbon dioxide gives lower thermal efficiencies than ammonia, but much higher efficiencies than air. On account of its low specific volume (high density) the displacement is less in proportion to refrigerating capacity than is the case with ammonia. The very high pressures reached limit the application of carbon dioxide to cylinders of small diameter. Hence large machines rarely use this fluid. Leakage is more probable than with ammonia, and is not easy to detect. The fluid is usually cheaper than ammonia. For extremely low temperatures, carbon dioxide can be used with- out maintaining a vacuum between the compressor and the expansion valve. 122. Sulphur Dioxide. This fluid is occasionally employed in marine service. The following values are given by Zeuner: Properties of Satiirated Sulphur Dioxide la II a" n ■ K ".d >e -4 6 77 86 95 9.272 11.756 56.386 66.359 77.630 8.051 6.486 1.445 1.220 1.036 -11.216 - 8.449 14.582 17.572 20.588 171 169.745 148.775 144.787 140.495 159.784 161.296 163.357 162.359 161.083 157.111 165.563 133.718 129.827 125.656 -0.0237 -0.0177 0.0284 0.0339 0.0394 0.3755 0.3655 0.2773 0.2655 0.2534 0.3518 0.3478 0.3057 0.2994 0.2928 Prob. 238. What property, in the above table, varies in an unusual way? CHAPTER VII HEAT TRANSFER APPLIANCES 123. Mixtures. Mixtures of simple substances have been considered in Art. 3. For these, or for vapors, ignoring radia- tion, loss of heat = gain of heat, Wa.{Qo! - Qa) = WbiQb' - Qb), where w = weight in lb., Q = heat content in B.t.u., and primes denote the high temperature conditions. In actual mixing, tb' = ta'. i.e., the final temperatures of the two fluids are the same. For simple substances, w{Q' — Q) is best written, ws{t' — t), where s = specific heat. For vapors, Q = A at the liquid condition, Q = h-\- xL when wet, Q = H when dry, Q = H -{- A;(4up — 4at) when superheated. Prob. 239. Ammonia at 199 lb. pressure, superheated 220°, is cooled, condensed and further cooled until its temperature is 70° F. See Fig. 38. How much heat is emitted per lb.? (Ans., 598.9 B.t.u.) Prob. 240. An injector is supplied with dry steam at 200 lb. pressure and water at 90° F. The two fluids mix and the resulting temperature is 170.06° F. What weight of water was mixed with 1 lb. of steam? (Ans., 13.3 lb.)* Prob. 241. In a jet condenser, 75.07 lb. of water are employed per lb. of steam. Water enters at 80° F. Steam enters at 2 lb. pressure, 0.70 dry. What is the temperature of the discharged mixture? (Ans., 90° F.) 124. Temperatures in Surface Transfer. Transfers through surfaces (like the metal wall of a condenser tube) are more * See Art. 134. 11 153 154 Thermodynamics, Abridged s Parallel Flow f^ \K. u complicated. There are four temperatures to be considered; the inlet and outlet temperatures of both the heat-emitting and the heat-receiving fluids. The rate of transfer depends not only on the values of these four temperatures, but also, so to speak, on their ar- rangement. Take the case of an economizer — a group of tubes containing feed water, placed in the path of the combustion gases from a boiler to its stack. The wa- ter moves vertically through the tubes, but it also moves (considering the whole sys- tem of tubes) in a direction which may be either toward the boiler or away from it. The two cases thus sug- gested are represented dia- grammatically in Fig. 40. In parallel flow, the two fluids move in the same gen- eral direction. In counter flow, they move in opposite directions. In many devices, the direction of flow is uncertain or indeterminate. Such is the case with a steam radiator, for instance. The rate of heat flow is generally proportional to the tempera- ture difference, that is, to the difference between the temperatures of hot and cold fluids. The total heat transfer is proportional to the MEAN temperature difference, tm- This is the average ordinate or vertical distance between the two curves of Fig. 40, (upper diagram). It is not the arithmetical average tempera- ture difference, which would be the average vertical distance between the two dotted straight lines. For parallel flow, tm is Counter Flow Fig. "40. Two Cases of Heat Transfer. Heat Transfer Appliances 155 obviously less than the arithmetical average. Its value for parallel flow or for cases where one fluid remains at constant temperature, or for cases in which there is no determinate flow, is given by . id — tb — {tg — tb) ,„„. im = T-> i (^^) ta — tb For counter flow, it is , tg' — tb — {tg — tb) tm = T-, 77 — , (68a) 1 ^a ~ tb tg tb symbols being as in Art. 123. The derivation of these formulas furnishes an interesting exercise in calculus. In parallel flow, fe' approaches ta as a maximum. In counter flow, it approaches the higher value tj. Hence counter flow permits of higher ultimate temperatures of the heat-receiving fluid. On the other hand 4' actually becomes equal to td or tg only when the surface is infinite. A finite difference of tempera- ture always exists in practice at the outflowing point of the colder fluid (i.e., the right-hand end for parallel flow and the left-hand end for counter flow, in Fig. 40). With this difference fixed, tm is greater for parallel flow. The quantity of heat trans- mitted is proportional to tm- Hence with a fixed temperature difference at the outflow of the cooler fluid, and when a given quantity of heat is to be transmitted, parallel flow is more economical of transmitting surface. Prob. 242. One fluid cools from 100° to 60° while the other is heated from 30° to 50°. What is the arithmetical average temperature difference? (Ans., 40°.) State the value of tm for parallel flow. (Ans., 30.9.) The direction of flow of the cooler fluid is now reversed and its final temperature changes to 68°' Find tm. (Ans., 30.9.) Compare the heat transfers in the two cases. (Ans., they are equal.) Compare temperature differ- ences at cold fluid outlet. (Ans., parallel flow, 10°, counter flow 32°.) Prob. 243. Should parallel flow or counter flow be used in the condenser of a CO2 refrigerating machine? Why? 156 Theemodtnamics, Abridged 125. Coefficient of Transmission. The general equation of transmission is WaiQa' - Qa) = W^CQft' - Qi) = pAtr., (69) where weights are in lb. per he., A = surface in sq. ft., and p = coefficient of transmission. Obviously, p indicates the quantity of heat (B.t.U.) TRANSMITTED PEE HE. PEE DEGEEE of mean TEMPEEATUEE difference by EACH SQ. FT. OF SUEFACE. Fcw factors used in engineering are more variable than p. It depends on the two fluids, their condition and purity : and on the cleanliness and material of the transmitting surface. It is highest for transfer between liquids and wet vapors, as in condensers and feed water heaters: and lowest for transfer Involving dry gases, as in superheaters and economizers. Besides the factors already mentioned, p varies notably with some power (0.3 to 0.6) of the velocity of fluid, or more strictly with the MASS-FLOW (velocity X density). The values of p given in the accompanying table are merely rough averages. Prob. 244. A fan discharges 100 lb. of air per min. across coils through which water is being pumped. The water cools from 197.75° to 170.06°. The air is heated from 70° to 130°. What weight of water is pumped per min.? What amount of coil surface is necessary? Note: direction of flow is indeter- minate, hence use Equation (68). (Ans., 51 lb., 113 sq. ft.) Prob. 245. A feed water heater uses auxiliary exhaust steam, 0.70 dry at 25 lb. pressure, amounting to 10 000 lb. per hr. Boiler feed water enters at 90°, its weight being 150 000 lb. per hr. The condensed steam is 10° warmer than the outlet feed water. What will be the outlet feed temperature? If counter flow is used, find <„. and the necessary surface. (Ans., 140°, 274 sq. ft.) Prob. 246. In Art. 47, 130 lb. of air are cooled 244° F., per minute, in the intercooler. Assume indeterminate flow, water entering at 70° and leaving at 110°. Find i„, and the necessary intercooler surface if p = 3. (Ans., tm = 199°, surface = 755 sq. ft.) 3 130 .1.0 +20 r^2 oSSS 82 o 1— ( C 2 + § 15 II o<=»o OO SSB S 8s 3 9 o O o o 82 SS § S O '^ OOOIN II II I -h1 il II " 1 00 II oco II 1 «J1 II o II II a II o all (4 c3 c3 g S 1 1 .a ■^1 •al IP «^ III ^4 1 1 ll 1 W ■| oo o — "o"©" O «3 1 §o + +J2 s§s i§ g + o o?o 0-* s 1— 1 n o o „ o „ ^ o o ^ ^ o ^ o o _ o o o 1> II lloSo oS §Oio oo 4s if OiO o o S 5 ~ ~l|0^ "111 M II II 1 rt to II II II t' II O II II a II J^ ■" ■" •" 0, B,-" -M ll to ■♦o u at 1 1 ■1 1 g^ §1 III ol U III «l 1 1 IS ll 1 01 1 1 g; o o §1 ail i§ Ift. § O (_l < a s °S3 + OS § n •§ 1 O oo o2o -33 O o +3 s o 3 a p s ° II <= o§ gSo ss lO o in o O g S r-t II -^^11 II « .„ II H 11 °f II II 00 II CI 1 II CO II II to n s c3 1 1 1 1 1 11^ 1 1 <0 1 P 1 1 1 §2 i s „S Sol S">°'- 05 cqo 5 8 Ss 1 tn ■3 s o SB 1-HO II II s2o gllo -> ail II n.^ oS SSo oSS Oo "OOO OrH^ !7 77§ iM S3 II o all 3 o 11 O ^s II JO «ll Ss O-H II II 3s S§ °1 s S.8 1 1 **•« H ■*a ■" S S. s^ ! If Ik ^^ -m CQ ll 1 'is M ♦"" 00 oq. -1— I— 1 ■-HON coco e»3-*ci: oo O o o o Q >° fH i-ita lO Ui OJ ro (N ■* CO ■ ' fcl • CQ 1 ! o bb a 1 Q 1 2 ill las O ^"^ 1 ■- ■ O ■ CO ■ 1 GO 1 8 1 CI > o r 1 J3 ■a a 158 Thermodynamics, Abridged 126. The Steam Boiler. If the potential heat (heat of com- bustion) of the coal burned is Bi, the heat evolved in the furnace is always some less quantity B2, the quotient B2IB1 being e^, the FURNACE EFFICIENCY. The heat evolved, B2, is available for transmission through the heating surface to the water and steam. Only a part, £3, is so transmitted, the remainder (Bi — £3) being lost up the stack. Then Bs/Bi = e, is the SURFACE EFFICIENCY or transmissive efficiency and Bg/Bi = e^e, is the efficiency of the whole boiler. For uniform coal, Bi varies in direct proportion to the amount of coal burned. Under good control, e^ is about constant. Hence with such good control B2 is directly proportional to the coal burned. The heat B2 exists in the form of a body of hot gas, and is proportional to the weight and temperature of gas. It is numerically equal to the product of weight of gas by its mean specific heat and by . the difference between fire-room temperature and furnace temperature. The fiu-nace tempera- ture and the mean temperature difference between gas and steam are scarcely affected by the weight of coal burned. The weight of gas is (or should be, in good operation) directly pro- portional to the weight of coal. The heat transmitted is B3 = pAtm. In a given boiler, A is constant. Under good operation, as above described, C is constant. Hence £3 varies directly with p. Accept the mass- fiow theory, i.e., p varies directly with the weight of gas, hence with the weight of fuel. Then B3 varies du-ectly with the weight of fuel. If Bp varies, B3 nevertheless varies directly with £2- This analysis loses sight of the fact that part of the transfer in a boiler is by radiant heat, with which the transmission varies not as the first power, but as the fourth power of the mean temperature difference. However, if t^ near the furnace is constant, the radiant heat emission is constant. Hence the BALANCE of heat transmitted is directly proportional to B2, or, at constant furnace efficiency, to Bi. This deduction is thoroughly confirmed by the straight line law illustrated in Fig. 41 . The radiant heat emission is constant, Heat Transfer Appliances 159 and does not depend on the amount of coal burned. As a mathe- matical fiction, it may be regarded as represented by the inter- cept on the vertical axis {oa, for the Denver). The balance of the heat is directly proportional to Bi. Hence e^ decreases Fig. 41. 4000 8000 IZPOO 1^000 20,000 B.tu.Value of Coal Bumed=Bi Navj' Department Tests on Water-Tube Boilers — Quantities are per Square Foot of Heating Surface per Hour. with forcing, but more and more slowly, and the limit of boiler capacity is not easily reached. At very high rates of driving, Bf. decreases. If tests were carried down to zero weight of coal burned, the lines could not, obviously, continue straight. This would imply NEGATIVE radiant heat for the Nebraska. The imaginary straight portion (o6 for the Denver) may, however, be utilized in calculation. See Probs. 247-250. A boiler "horse power" is equivalent to the transmission of 34.5 X 970.4 = 33 479 B.t.u. per hr., or the evaporation of 34| lb. of water per hr. from and at 212° F. 160 Thermodynamics, Abridged Prob. 247. For the Denver, in Fig. 41, how much heat was transmitted by pure radiation? (,Ans., 860 B.t.u. per sq. ft. of heating surface per hr.) Prob. 248. When 20 000 B.t.u. coal value was supplied per sq. ft. of heating surface per hr., in the Denver, how much heat was transferred by radiation? (Ans., 860 B.t.u.) By ordinary transmission? (Ans., 11 800 B.t.u.) What was the boiler efficiency? (Ans., 0.633.) What was the hp. per sq. ft. of heating surface? (Ans., 0.377.) Prob. 249. State the boiler efficiency and hp. per sq. ft. of heating surface for the Denver when the coal equivalent is JSi = 10 000 B.t.u. per hr. (Ans., 0.674 efficiency, 0.202 hp.) Fig. 42. Babcock and Wilcox Stationary Boiler with Superheater. Prob. 250. li t^= 1200, find p in Probs. 248, 249. Note: p applies to ordinary transmission only. (Ans., 9.83 and 4.90.) 127. Superheaters. Superheaters (Fig. 42) are usually placed between the first and second " passes " of a water tube boiler, where the gas temperature is well above 1000°. The transfer equation is Heat Transfer Appliances 161 Wsfcs( Heat Transfer Appliances 165 where i and % are initial and final steam conditions, 3 and 4 initial and final water conditions. Flow is usually indeterminate, hence Equation (68) is used for 1^: this equation becoming, in present symbols, t\ — t%— (<2 — ^4) ^ \og,- f2 — Prob. 256. A condenser handles 17 400 lb. of steam per hr. at 0.696 lb. pressure, 0.85 dry. The condensed steam is dis- charged at 80°. The circulating water enters at 60° and leaves at 74°. Find the weight of water. (Ans., 1 113 000 lb. per hr.) Prob. 257. The condenser in Prob. 256 has 600 tubes in each "pass" — see Fig. 42. These each have an internal cross- sectional area of 0.219 sq. in. If the weight of water is 64 lb. per cu. ft., find the water velocity through the tubes. (Ans., 5.3 ft. per sec.) Prob. 258. In the foregoing, find the values of p, tm and A. (Ans., p = 922; t^ = 14.9, A = 1140.) Prob. 259. In Probs. 256-258, each lineal ft. of tube gives 0.1635 sq. ft. of siu-face. There are two passes. What is the length of tubes? (Ans., 5.8 ft.) In FEED WATER HEATERS, p is somctimes increased by the use of retarders or by employing corrugated tubes. Sometimes a double corrugated tube is used, the water passing through the narrow space between the inner and outer walls. The object of increasing p is to decrease surface and thereby to save space and cost. Many special forms of heater increase p without decreasing total bulk or cost, because the surface is of such shape as to be of large bulk per unit of transmitting area. Con- densers generally have plain straight tubes. 130. Evaporator. Essentially, an evaporator is a shell con- taining salt water in which there is immersed a coil containing steam. Pure steam is driven off from the sea water and later condensed, thus furnishing a supply for boiler feed and domestic 166 Thermodynamics, Abridged purposes. Fig. 45 shows considerable elaboration on this. The salt feed is first used as cooling water in a small condenser or "distiller." The bulk of it is then wasted, but a part feeds the evaporator shell. Its temperature having been somewhat raised To main engine condenser or hot welK, Separator-.^ From boilerihrough presscire X^L^h^f ^ reducing valve or from receiver " of compoun d engine — ^ Fvaporafor— Wc SalfiVater /'Supply I {W2+W4-I-Ws+Wg) (rDisfi/ier ■Coils ■Drinking Wafer Drip'' \wg V'BlowDown W6 ^ he \^2 Fio. 45. Evaporator. at the distiller, less heat will now be required to evaporate than would otherwise be needed. In the evaporator the salt water is boiled: and, if some of the coil is unsubmerged, slightly super- heated. As the sea water is vaporized, the salt left behind con- tinually strengthens the brine in the evaporator shell. Hence the contents must be frequently or steadily blown down to keep the salinity within reasonable limits. The vapor leaving the evaporator passes through a separator where any moisture is baffled off. It may then go to the distiller Heat Transfee Appliances 167 and be condensed for use as drinking water, etc. If it is desired to use the condensed pure water for boiler make-up, it can be carried directly to the main engine condenser. The whole evaporator will then carry a vacuum: instead of "blowing" down, a pump must be used to withdraw concentrated brine: and the heat in the vapor (though not the vapor itself) will be discharged outboard (and therefore wasted) with the condenser circulating water. A better plan is to carry the vapor to the main hot well for condensation. Its heat as well as its substance is then transferred to the boiler feed. Assume the distiller to be in use. Then with symbols as in Fig. 45, Qi = heat supplied by live steam at evaporator = ^8(^8 + XgLs — hi), Qi = heat absorbed at evaporator = (W6 + Wi){h + XsLi — h) + WiQh — h), Qi = 0,2 -\- radiation at evaporator, Qz = heat discharged at separator = wji^, I — Xi Wi = Wi , Qi — heat rejected at distiller = w^iHs — h^), Qs = heat absorbed at distiller = {w^ + Wi+ Wi+ W6){h2 — h{), Q4 = Qs + radiation at distiller. A test on a small machine gave the following values: ps = 80, xs = 0.99, ti = 292.7, t«8 = 2800, ps = 25, X3 = 0.99, ti = 126.15, W5 = 2340, Wi = 200, fs = 237.8, h = 209.55, h = 80. The coil transmitting surface in the evaporator was 70 sq. ft. Weights are in lb. per hr. The following are tabular properties: h = 282, U = 900.3, hi = 262.1, A3 = 208.4, L3 = 952, hi = 94, /jj = 206.1, h = 177.5, hi = 48.03. Then Wi = 2340 X 9V = 23.6, (wj + Wi) = 2363.6, Qi = 2800 (282 + 0.9 9 X 900.3 - 262.1) = 2 552 352 B.t.u., Qi = 2363.6 (208.4 + 0.99 X 952 - 94) + 200(206.1 - 94) = 2 522 420 B.t.u. 168 Thermodynamics, Abridged Then the radiation loss at the evaporator is Qi— Q2 = 29 932 B.t.u., Qi = 2340 (208.4 + 952 - 177.5) = 2 300 000 B.t.u., Qs = (^2 + 2363.6 + 200) (94 - 48.03) = 45.97W2 + 118 000 B.t.u. Disregarding radiation at the distiller (it should be very small), put Qi = Qi. Then wa = 47 400 and the weight of circulating water pumped to the distiller is 47 400 + 2563.6 = 49963.6 lb., the greater part of which is wasted. The heat transmitted at the evaporator was 2 522 420 B.t.u. per hr. The mean temperature difference (counter flow) was tm = 114. The value of p realized was then 2 522 420 -J- (70 X 114) = 316. Assuming the same value to have been realized at the distiller, with indeterminate flow and tm = 145, the neces- sary surface there is 2 300 000 ^ (145 X 316) = 50 sq. ft. Higher values of p may be realized for a short period, but the accumulation of scale is rapid. 131. Multiple Effect Evaporator. In Art. 130, 2340 lb. of dis- tilled water were produced per 2800 lb. of live steam condensed, or 0.833 lb. of water per lb. of steam. A large waste of heat occurred at the point Wi, h^, Fig. 45. If the vapor leaving the separator had been conducted to the coil of a second evaporator, in which the shell pressure was well below 25 lb., additional evaporation might have been produced there. Such an arrange- ment would constitute a multiple effect machine. Thus, in Art. 130, the vapor leaving the separator is at 25 lb. pressure and dry. Conduct to a second evaporator in which the shell pressure is 10 lb., the supply temperature 90° and the emerging vapor dry. Assume the coil drip to be at 230.6°. The weight of vapor delivered to this coil is w^ = 2340 lb. The heat it delivers is 2340 {His - ^230-6) = 2340 (1160.4 - 198.8) = 2 250 000 B.t.u. The heat required to vaporize 1 lb. of liquid fed to the shell is Hw — ho = 1143.1 - 58 = 1085.1 B.t.u. The weight vaporized is then (ignoring radiation and blow down losses) 2 250 000 H- 1085.1 = 2070 lb. In the two Heat Transfer Appliances 169 effects combined, the distilled water produced per lb. of original steam condensed is (2070 + 2340) -f- 2800 = 1.57. By using THREE effects, the economy might have been still further im- proved. Actual rates range up to 3.5 or 4 lb. of vapor per lb. of steam with six effects. The number of stages is limited by the total range of steam pressures. There must be a consider- able temperature difference (and hence pressure difference) between coil and shell. The use of exhaust steam for the first or "primary" coil would make the complication and increased cost of multiple effect apparatus unnecessary: but with exhaust steam the mean temperature difference is low, the surface large and the apparatus expensive. Recent capital ships provide for the use of exhaust, but the amount of exhaust available is in- adequate for continuous running. Weight limitations also pre- clude the exclusive use of exhaust steam. When several stages are used, the latter ones are employed not for actual vaporization, but for heating the incoming salt water, just as the distiller heats it in Fig. 45. Matters are so adjusted that there is no surplus of water to waste between effects. As with heat transfer in general, parallel flow economizes surface while counter flow leads to a higher final temperature at the distiller discharge and hence permits of more stages (and more economy) with a given pressure range between primary steam supply and condenser. In parallel flow, the coldest salt water enters the first (highest pressure) stage : in counter flow, it enters the last (lowest pressure) stage. Prob. 260. In Art. 130, check the values of C at evaporator and distiller. Prob. 261. In Fig. 45, Wg = 2000, ps = 75, Xs = 1.0, U = 302°, radiation at evaporator = 20 000B.t.u.perhr.,<2 = 153.01, P3 = 30, xz = 1.0, We = 0. Find weight of distilled water pro- duced per lb. of steam supplied. (Ans., 0.86 lb.) Prob. 262. In Prob. 261, h = 90, ts = 205.87. Radiation at distiller = 14 000 B.t.u. per hr. Find weight of salt water pumped through the distiller, and weight of this water that is wasted. (Ans., 26 900 lb. and 25 180 lb.) 12 170 Thermodynamics, Abridged Prob. 263. With p = 300, find surface necessary at evapor- ator and at distiller in Probs. 261 and 262. (Ans., 62 sq. ft. and 53 sq. ft.) Prob. 264. In the foregoing, instead of using a distiller, the vapor from the evaporator is carried to a coil in a second evapor- ator. The pressure in the shell is here 20 lb. The coil drip is at 240.1°, the salt water supply at 141.52° and the vapor pro- duced is dry. If radiation here is 18 000 B.t.u. per hr., and p = 300, find the necessary surface in this second effect. (Ans., 104 sq. ft.) How much distilled water is produced per lb. of original steam by the whole machine? (Ans., 1.635 lb.) 132. Radiation Loss from Steam Pipes and Vessels. For bare pipes or steam vessels with little or no air circulation and with only such steam circulation as is due to condensation, p = 1.8, as for steam radiators in the table of Art. 125. The value may rise to 5 or more if the steam temperature is very high and if there is a flow of steam. Commercial coverings lead to values of p below 0.5. Prob. 265. A 10-in. pipe (lOf in. outside diameter, 81.55 sq. in. internal cross-sectional area) carries steam initially dry at 200 lb. pressure, a distance of 300 ft. The steam velocity entering the pipe is 8000 ft. per min. The surrounding air is at 50° F. Take p = 3, the pipe being bare. How much heat is lost per hoiu-? What weight of steam flows per hr.? What proportion of its original heat (above 32°) does the steam lose? Disregarding drop of pressure, what is the dryness of the steam at the far end of the pipe? (Ans., 841 000 B.t.u. lost per hr.: 118 400 lb. flow per hr.: loss = 0.59 per cent.: dryness = 0.99.) Note: the loss of heat goes on whether the pipe is delivering steam at full capacity or not: hence the percentage of loss is great when the delivery of steam is small. CHAPTER VIII FLUID FLOW AND THE STEAM TURBINE Flow of Steam 133. New Assumption. Thus far, Equation (3) has been our basis. There is one effect of heat not recognized in that Equa- tion as heretofore applied, i.e., the production of kinetic energy. Where the addition of heat produces appreciable fluid velocities, the general equation must be written H=T+I+W+V, (73) where V stands for that part of the heat H which is converted into kinetic energy or velocity energy. If 1 lb. of steam works from condition i to condition 2 without reception or emission of heat, the total energy being constant, and U representing velocity, {T+ I+Wh + ^= (,T+ I+Wh + ^. Now (T + / + W) may be taken as the total heat of steam above 32°, whether the steam be wet, dry or superheated. Designating such total heat by Q, 778Q.+ ^=778Q.+ ^. In most cases, Z7i^ is negligibly small* as compared with J72^. Hence, nearly, U2' = 778 X 2ff(Qi - Q2), Cr2 = 224VQi-Q2, (74) where U2 is the final velocity in ft. per sec. Values of Qi and Q2 are to be taken as for adiabatic constant-entropy expansion * In a steam turbine, Ui is the velocity of steam at the entrance to the nozzle and Ui is the velocity at the nozzle outlet. The ratio of Ui to Ui may be about 20: hence that of Ui" to t/i^ is about 400. 171 172 Thermodynamics, Abridged from the total heat-entropy diagram, Fig. 26. The corresponding value of U2 is the velocity attained by expansion in an ideal frictionless nozzle. Prob. 266. Dry steam at 200 lb. pressure expands adiabat- ically to 1 lb. pressure. What is the ideal velocity attained? (Ans., 4100 ft. per sec.) 134. Effect of Friction. In all actual nozzles, there is a fric- tion effect due to the rubbing of steam against metal. If there is sufficient friction, as when the orifice is very small, the velocity may be entirely destroyed. What then becomes of the heat developed by friction? It can only go back into the steam. The law of such process (when the velocity is wholly destroyed) is, Qi = Qi'. the total heat is constant. The expansion valve operation in vapor refrigeration, path def, Fig. 36, illustrates this. No heat has been absorbed or emitted from without: but the entropy has changed. Heat has been converted into velocity, and then reconverted, by means of friction, into heat. • In considering the injector (Prob. 240), nothing was said of velocity. The heat lost by the steam is first converted into velocity. There then follows an exchange of energies between water and steam, the kinetic energy is greatly reduced and the reduction is applied to increase the heat existing as such. In Prob. 240, it was assumed that the total heat was the same after mixture as before. This is not strictly true. A small part has become kinetic energy, represented by the moving body of warm water on its way to the boiler. At a boiler pressure of even 200 lb., each lb. of water must have velocity (kinetic energy) merely sufiicient to overcome a head of about 460 ft., or the necessary kinetic energy is 460 ft. lb.— little more than half of 1 B.t.u. The error in Prob. 240 is therefore exceedingly small. 135. Throttling Calorimeter. This device consists essentially of a very small orifice through which steam is expanded. The velocity is wholly reconverted to heat, so that the law of the process is Qi = Qa- Inspection of Fig. 26 will show that if the total heat remains constant while the pressure decreases, the Fluid Flow and the Steam Turbine 173 steam becomes drier and is finally superheated. The process is represented on Fig. 26 by a horizontal line drawn from left to right. The calorimeter is used to determine the quantity of moisture in steam. The pressure is measured on the inlet side, and pressure and temperature are noted on the outlet side. Then if the amount of expansion is sufficient to produce super- heat at the outlet, {h+xL)i = {H+k{t' -t)}2. (75) Values of hi, Li, ti and H^ are taken from the table, for the pres- sures noted. The observed value of W then indicates the ORIGINAL dryness of the steam. The method fails when t' ^ t, i.e., when no superheating occurs. This may result either from insufficient expansion or from the use of steam too wet to begin with. If a measured quantity of heat Q is added to each lb. of steam on the high-pressure side, the range of the instrument can be increased: q+{h+ xLh = {H + h{t' - t)h. (76) Problems may readily be solved by the use of Fig. 26, noting that a constant heat process implies a horizontal path. Prob. 267. Steam at 100 lb. pressure is expanded to 15 lb. pressure in a throttling calorimeter. The temperature is then found to bs 216°. What was the original dryness? (Ans. 0.961.) Prob. 268. What is the wettest steam at 100 lb. pressure that can be tested in an ordinary throttling calorimeter using pressures as in Prob. 267? (Ans., 0.959 dry.) Prob. 269. Steam at 100 lb. pressure has added to it 100 B.t.u. per lb. When expanded to 15 lb. its temperature is found to be 263°. What was its dryness? (Ans., 0.874.) 136. Velocity and Flow in Actual Nozzles. In Fig. 46, let a be the initial condition of the steam, determined by its pressure and quality. Let h indicate its condition at the same entropy but at some lower pressure, reached after expansion in a nozzle. Suppose friction to be such that 10 per cent, of the velocity 174 Thermodynamics, Abridged energy is re-converted to heat energy. Then lay off hk = 0.10 Xah= 0.10(Qa - Qh). The heat content after expansion is Qk, but the pressure is ph: hence the condition of the steam is indicated by the point j, found by drawing kj horizontally. Fig. 46. Expansion in the Turbine. Thus, if Pa = 200, superheat at a = 200°, and ph = 180: Fig. 26 gives Qa = 1308, Qh = 1297. Then hk = 0.10 X 11 = 1.1, Q^. = Q- = 1297 + 1.1 = 1298.1. Fig. 26 now shows the steam to be 186° superheated at the point j. The velocity due to expansion from 200 lb. to 180 lb. is 224Vl308 - 1298^1 = 705 ft. per sec. Note that the heat drop is Qa — Qj instead of Qa — Qh, in an actual nozzle with friction. Fig. 46a plots resulting velocities (C/2) for these conditions, with various pressures attained during expansion. The specific Fluid Flow and the Steam Turbine 175 volumes, v, of steam are also plotted on this diagram. Thus for an expanded pressure of 180 lb., with 186° of superheat, the specific volume is (Art. 83) 3.3 cu. ft. 0} o. ^2000-14 loool-z -flo2zle5itesFSc0zh 0.002 1 PressuTEip 200 180 160 140 120 100 80 Flow in Nozzle Fig. 46a. Flow in Nozzle. If Wo = weight of steam discharged, lb. per sec, the cross- sectional area of the nozzle, at a point where the pressure is p, is «Wo -^ C^2 sq. ft. Values of vlXJ^ are plotted in Fig. 46a: which is based on an initial pressure of 200 lb., 200° initial super- heat and 10 per cent, reconversion of kinetic energy to heat. Suppose the " nozzle " is merely a hole in a plate. In this as in any other case, the area of cross-section is mathematically infinite on the high-pressm-e side, for here JJi. = 0. In practice, this side is simply well chamfered. If the pressure of discharge is 180 lb., the area for 1 lb. discharge per sec. is (from Fig. 46a) 0.0047 sq. ft. If the discharge pressure is 140 lb., the area per lb. discharged per sec. is 0.0031 sq. ft. Suppose the actual area to be 1 sq. ft. Then the weights discharged per sec. are 1 -^ 0.0047 = 212 lb. if the discharge pressure is 180 lb., and 1 -h 0.0031 = 323 lb. if it is 140 lb. If the discharge pressure is 116 lb., the weight is a maximum, and is 1 -^ 0.00291 = 344 lb. per sec. The diagram shows clearly that the area necessary to dis- charge a given weight is a minimum when the discharge pressure 176 Thermodynamics, Abridged is 116 lb. Conversely, the weight discharged through an orifice of given area is a maximum when the discharge pressure is 116 lb. A further decrease in discharge pressure does not increase the weight flowing. The discharge pressure at which maximum weight of flow is realized is called the critical pressure. For steam, the critical pressure is always 58 per cent, of the initial pressure (it is 116 lb., in this case). For air, it is 53 per cent. Now consider an actual nozzle designed for 200 lb. initial pressure and 200° initial superheat, with 10 per cent, recon- version. It will have a well rounded entrance. If it is a con- verging nozzle, it will decrease in cross-sectional area from inlet to outlet. Suppose, in such case, the outlet area to be 1 sq. ft. The weight of flow will depend on the outlet pressure and will be (as above) 212 lb. if the discharge pressure is 180 lb., 323 lb. if the pressure is 140 lb., and 344 lb. if it is the critical pressure of 116 lb. The corresponding outlet velocities, also from Fig. 46a, are 705, 1290 and 1590 ft. per sec. If the dis- charge pressure is the critical pressure (116 lb.) then the pressure will be 140 lb. at a point in the nozzle where the cross-sectional area is 0.0031/0.00291 = 1.065 sq. ft., and the velocity at that point will be 1290 ft. per sec. If the discharge pressure is less than the critical pressure, the nozzle should first contract to a throat and then diverge (diverging nozzle). Thus in Fig. 46a, the pressure in the throat (narrowest section) is 116 lb. The ordinate of the nozzle area curve is there 0.00291. At a point beyond the throat, where the cross-sectional area is 1.047 sq. ft., the ordinate corresponding is 1.047 X 0.00291 = 0.00305, so that the pressure at that point is 80 lb. and the velocity is 2030 ft. per sec. Note that the divergent portion of the nozzle does not affect the WEIGHT of flow, BUT ONLY THE FINAL (OUTLET) PRESSURE AND VELOCITY. The weight of flow is determined by the throat area, and the throat pressure is the critical pressure; if the final pressure is less than the critical pressure. The reason for these relations is suggested by Fig. 46a. As expansion proceeds, pressure falls and volume and velocity both Fluid Flow and the Steam Turbine 177 increase. The volume at first increases more slowly than the velocity, and afterward more rapidly. The stream of steam reaches its minimum cross-section where the quotient of volume by velocity is a minimum. The long equation of Art. 83 need be used for specific volumes ONLY WHEN THE STEAM IS SUPERHEATED. After the expansion passes the saturation curve (Fig. 46), the dryness may be read from Fig. 26 and the corresponding wet steam volume computed directly. Approximate formulae for flow in lb. per hour are „.?0^'fe„.„,,ed steam "" = H-0.00065«„-0 °' ^"P^^^^^t^'i ^*^^°^ (77) where At = throat area in sq. in., (<„ — t) = superheat. These apply only when the discharge pressure is less than 0.58 the initial, and are based on a reconversion of about 7 per cent, instead of 10 per cent. For air, when the discharge pressure is equal to or less than 0.53 the initial. The velocity in the throat is then that of sound. Prob. 270. (a) Steam at 200 lb. pressure, 200° superheated, is discharged through a converging nozzle with 10 per cent, reconversion to a chamber where the pressure is 40 lb. The outlet area is 0.1 sq. ft. What is the pressure in the outlet? (Ans., 116 lb.) What weight of steam will be discharged? (Ans., 34.4 lb. per sec.) What is the outlet velocity? (Ans., 1590 ft. per sec.) (6) The discharge pressure is changed to 140 lb. State outlet pressure, velocity and weight discharged. (Ans., 140 lb., 1290 ft. per sec, 32.3 lb.) (c) A diverging nozzle having the same reconversion is used for the same initial steam conditions. It discharges 2000 lb. per hr. with a discharge pressure of 1 lb. Find pressure, velocity, specific volume and 178 Thermodynamics, Abridged area at the throat and at the outlet. (Ans., at throat, 116 lb., 1590 ft. per sec., 4.6 cu. ft., 0.00161 sq. ft. At outlet, 1. lb., 4130 ft. per sec, 290 cu. ft., 0.0389 sq. ft.) (d) Under case (c), state values of total volume per hr. -t- velocity in ft. per SEC. at throat (Ans., 5.79), outlet (Ans., 140), and at a point in the expansion where the heat content is 1274.7 and the specific volume is 4 (Ans., 6.2). Prob. 271. Check Prob. 270, Case (c), as to weight flowing, by Equation (77). (Ans., Equation gives 2100 lb. per hr.) What weight of dry steam at 200 lb. pressure would flow through the same nozzle? (Ans., 2400 lb.) What weight of air at this pressure and at 40° F.? (Ans., 3900 lb.) What would be the throat pressure with air? (Ans., 106 lb.) What is the throat velocity with air? (Ans., 1180 ft. per sec.) Prob. 272. Determine throat and outlet areas of a nozzle to discharge 500 lb. of dry steam at 200 lb. pressure, per hr., if the discharge pressure is 2 lb. and the reconversion is 10 per cent. (Ans., 0.0528 and 0.768 sq. in.) 137. Nozzle Efficiency. The percentage of reconversion is determined by the design of the nozzle. If there were no fric- tion, there would be no reconversion and the nozzle efficiency would be 100 per cent. Good efficiency requires smooth interior finish, a well rounded entrance and a proper angle (15° or so) between the diverging sides. Most important, the outlet area and throat area should be in suitable ratio for the pressures used. If either pressure (inlet or outlet) differs from that con- templated in design, eddies will be produced and a loss of effi- ciency will result. If e = nozzle efficiency, 1 — e = proportion of reconversion and U2 = 224Ve(Qo — Qb), Fig. 46. The value of U2 varies, thus, not with e but with Ve. Values of e up to 0.94 may be expected. Note that e = ZJz^ -^ 50 056 {Qa -Qb). Prob. 273. The nozzle efficiency is 0.94. How much is velocity reduced by friction? (Ans., 3 per cent.) Fluid Flow and the Steam Turbine 179 Simple Impulse Turbines 138. Simple Velocity Diagram. The small sketch in Fig. 466 indicates the operation of a single-stage impulse turbine, like the De Laval. The wheel W carries curved blades or buckets, B and revolves with its shaft S. The nozzle N directs the jet at an acute angle (about 20°) with a plane of rotation. B-' Fig. 466. Impulse Turbine; Single Expansion. The larger diagram shows the velocities involved. This diagram lies in an imaginary plane which, in the upper of the sketch views, passes through the axis of the nozzle and is per- pendicular to the plane of the paper. Draw gh representing the line of motion of the bucket. Draw ab representing the direction of motion of the steam jet, the two lines intersecting at the nozzle angle a. Let the lengths ah and he represent the magnitudes of steam and (peripheral) wheel velocities. Now the relative* steam velocity (velocity * Absoltjte and Relative Velocities. (1) A ship sails west at 10 knots speed. The wind blows west at 14.17 knots (absolute velocity of wind). The RELATIVE velocity of the wind with kespect to the ship is 4.17 knots. 180 Thermodynamics, Abridged as it would seem to be to an observer moving with the wheel) is the resultant ac. This is deflected by the bucket to the direc- tion cd. Friction and eddy losses make the ultimate relative ^Bucket \^ sJ~^ ^" Siafionary Bucket ^^' in^^-^y^i f 1 , \ n1 ^'Moving Bucket 1 ' gr^p Fig. 47. Impulse Turbine Triple Expansion. exit velocity less than the initial relative velocity, the relation of the two being as in Fig. 48. Let ch denote the magnitude of the relative exit velocity. Combine this with the wheel velocity {hj = be) to obtain the absolute or true velocity, cj, of steam leaving the buckets. Force is change of momentum. For 1 lb. of steam, the initial momentum is abjg. The momentum in the direction of MOVEMENT is bg/g. The final momentum in the same direction is — ckjg. The negative sign indicates that this is a rearward momentum. The corresponding force is a reactive impulse, or westward. (2) The wind blows bast at 14.17 knots. The absolute wind velocity is 14.17 knots, the relative velocity is 24.17 knots, east. (3) The wind blows sotith at 10 knots absolute velocity. The relative velocity will be 14.17 knots, southeast. (4) The wind blows southwest at 14.17 knots absolute velocity. The relative velocity is 10 knots, south. In each case, the relative velocity is directed aft as compared with the absolute velocity. Fluid Flow and the Steam Turbine 181 reaction, while the force corresponding with the momentum bg/g is an impulse. The change of momentum, or force im- pelling the bucket, is {bg + ck)/g. The speed of the bucket is be. 400 800 2001600 20002400 Equivalent Ultimate Velocity=ch ormj Fig. 48. Bucket Friction. Work is force times speed. Hence the work obtained per lb. of steam is W=—{bg+ ck) ft. lb. bc(bg + ck) bc{bg + ck) B.t.u. (79) 32.17 X 778 25028 Prob. 274. Steam at 150 lb. pressure, and dry, expands to 1 lb. pressure with a nozzle efficiency of 0.93. Find the resulting velocity. (Ans., 3850 ft. per sec.) Prob. 275. With steam velocity = 3850, bucket velocity = 600, a = 20°, construct to some convenient scale a velocity 182 Thermodynamics, Abridged diagram like that of Fig. 466, the relative angles acg and dcg being equal. Measure the necessary lines and state the work done per lb. of steam. (Ans., 125 B.t.u.) 139. Kinetic Efficiency. The efficiency of conversion of kinetic energy into work at the buckets is what we may call the KINETIC EFFICIENCY, e,= W-- ^"' ^ 50056^ ^* 2gX 778 UJ ' ^^^^ It is easily shown that the maximum value with equal relative angles is attained when be = ^bg, and that that value is + F _ faby 1_ 2 ' where F = bucket friction coefficient = ch/ca = eh/cd, to be taken from Fig. 48. If there is no bucket friction, F = 1 and ^Amax= {iglohy. If a = 0, then the point k would coincide with the point /and e^^^^ would be 100 per cent, when be = \ba. Note that a is a necessary evil and that the ideal performance is realized when cj is vertical. Maximum kinetic efficiency occurs when the peripheral SPEED OF the buckets IS HALF THE ROTATIVE COMPONENT OF THE STEAM SPEED. High peripheral speeds are essential to efficiency. Prob. 276. Compute e^ in Prob. 275. (Ans., 0.42.) Prob. 277. With a = 0°, Fig. 47, gcd = 0°, F = 1.0, what would have been the best value of be, W and Ck for Prob. 275? (Ans., be = 1925 ft. per sec, W = 297 B.t.u., e^ = 1.0.) Prob. 278. In Prob. 275, for a = 20°, F = l.Q, state the best value of be and the resulting values of W and e*, the relative angles being equal. (Ans., be = 1810 ft. per sec, W = 261 B.t.u., ek = 0.88.) Prob. 279. With the bucket friction and value of a assumed in Prob. 275, and with equal relative angles, state the best values of be, W and e^. (Ans., be = 1810, e^ = 0.76, W = 226 B.t.u.) Fluid Flow and the Steam Turbine 183 Fig. 49 shows the variation in W with buclcet speed, be, for the conditions of Prob. 275, except that the friction factor F is taken constantly at 0.75. The variation of i^ is such that the work is actually a little greater than is indicated by the curve, at high speeds, and a little lower at low speeds. Note that the curve of Fig. 49 represents e^ (to another scale). j^l20 ^ 600 800 1000 1200 1400 1600 1800 2000 Peripheral Speed of Buckets.f t per sec. Fig. 49. Effect of Bucket Speed on Work at Buckets and on Kinetic Efficiency. 140. Primary Difficulties in Turbine Design. Let u (= be, Fig. 466) denote peripheral speed in ft. per sec, N = r.p.m., d = wheel diameter (pitch diameter) in ft. Then wdN = 60w or dN = 19.1m. For high values of u, either d or N must be high. The smaller the capacity, the smaller preferably, is d: hence N is high in small machines. Flexible shafts and reduction gears may be essential in turbines of this type. The largest values of u in actual use are around 1300; of N, around 24 000. The capacity of an impulse turbine is determined by the nozzle 184 Thermodynamics, Abridged area and steam conditions rather than by any dimension of the wheel. The height of the buckets should somewhat exceed the nozzle outlet diameter, to prevent lateral spreading of steam. The wheel runs in a chamber containing steam at condenser pressure, and (in this type) need not make a close fit with its casing. No high pressure steam is carried beyond the nozzle. The pressure is constant across the face of the buckets. Prob. 280. In Prob. 275, what is the pitch diameter of the bucket wheel if it makes 10 000 r.p.m.? (Ans., 1.146 ft.) 141. Turbine Efficiency. The turbine must be regarded as operating in the complete expansion (Rankine) cycle: Art. 80. Its ideal efficiency is therefore to be computed as in Equations (45), (49). We have seen that the conversion of heat into kinetic energy is accompanied with a nozzle friction loss, and that the conversion from kinetic energy into work at the buckets is accompanied with a further loss. Let Bj = efficiency of ideal cycle, e^ = nozzle efficiency, e^ = kinetic efficiency. Then the efficiency from steam to work at the buckets is BjX e^X e*. Further loss now occurs. The revolving disk and the rows of buckets both undergo friction against the steam. For wheels under 36 in. diameter revolving in a chamber containing dry steam, empirically, Ld = cPu"-^ -f- 4400?) B.t.u. per hr., Lb = dh^-^'w"-^ -=- 990d B.t.u. per hr., where v = specific volume of dry steam at nozzle outlet pressure, h = radial height of buckets, in.. La = friction loss at disk. Lb = friction loss for one row of buckets. For m rows of buckets on one disk, the total rotation loss per disk is Ld + mLt. This is to be multiplied by the factors of Fig. 50 if the steam is (as usually) not dry in the wheel chamber. In Fig. 46, the steam enters the chamber as it leaves the nozzle, at the state d. It leaves the chamber at a state h, defined by Q^ — Qk = W, the pressure at h being the same as at d. The mean of the drynesses at d and h determines the abscissa of Fig. 50. (80) Fluid Flow and the Steam Turbine 185 1.0 ] — V n t 3 1.7 oo r in t O 1.0 1 iTiR I LU 1.9 1 «^ 1 X J _3 1.T 1 o 1;;;n r L (0 1.0 O f J 1 t°i.Z t ^ il / i2 '•' 05 > 7 o i.u ^ O /' "'...r^ y^ 100 50 SuperheatF Mo k — ■ — >< — 4 8 12 isture, per cent Fig. 50. Correction Factors for Rotation Loss. It should be noted that the amount of rotation loss depends on the dimensions of the wheel and not on the weight of steam flowing. Hence it is relatively large for machines of small output or with large diameter wheels. If two rows of buckets are placed on one disk, Ld is not increased. Hence the total rota- 13 186 Thermodynamics, Abridged tion loss is not doubled. Rotation loss is reduced when the steam is initially superheated. It is very great where buckets revolve in very wet steam. For wheels larger than 36 in., Ld may be 5 per cent, greater than is indicated by Equation (80) . Prob. 281. A wheel of 1.146 ft. dia. revolves at 10 000 r.p.m. in dry steam at 1 lb. pressure. Buckets are 1.3 in. high. Find Ld and h. (Ans., 103 and 560 B.t.u. per hr.) Prob. 282. The wheel in Prob. 281 revolves in a chamber in which the pressure is 1 lb. The nozzle inlet pressure was 150 lb. (dry steam) and the nozzle efBciency 0.93. What is the dryness at the nozzle outlet? (Ans., 0.80.) If the work at the buckets is 125 B.t.u., find Qh- (Ans., 1069.) What then is cc/.? (Ans., 0.966.) What is the mean dryness in the wheel chamber? (Ans., 0.883.) What is the rotation loss correction? (Ans., 1.765.) What is the corrected rotation loss? (Ans., 1170 B.t.u. per hr.) 142. Efficiency and Steam Rate. The bearing friction and shaft packing losses of the turbine may be kept down to 1 per cent, of the shaft output. Radiation losses are small. Losses incurred in speed reduction are perhaps properly chargeable to the turbine in comparing its performance with that of a re- ciprocating engine. Efficiencies of reduction gears range up to 0.98: hydraulic transmissions and electric drive are tech- nically less efficient. The work at the buckets corresponds with the Ihp. of an engine, but cannot be measured directly. Turbine capacities and economics are therefore expressed on the basis of brake hp. or shaft hp. The ratio of shaft hp. to bucket hp. may be called the mechanical efficiency, although the meaning of this term is then not quite the same as with steam engines. This usage lumps the rotation loss with the mechanical friction loss. Let W = work at buckets per lb. of steam, in B.t.u., w = lb. of steam per hr. Then bucket hp. = Ww s- 2545. Let L = total rotation loss, B.t.u. per hr. Then shaft input = Ww — L B.t.u. per hr. Let 1-1= proportion of shaft input lost in Fluid Flow and the Steam Turbine 187 mechanical friction (say 1 per cent.). Then l{Ww — i) = shaft output, B.t.u. per hr., or l{Ww — i)/2545 = shaft hp. and the mechanical efficiency, as above defined, is 7/TTr T\ TT7 2545 X shaft hp. Ww -L)-^Ww = ^^ = e^. The efficiency from steam to work at the shaft is e = e^ X Sjv X Cj. X Bj^. What corresponds with the " relative efficiency " of the steam engine (Art. 93) is the product 6^ X Cjy. This may be higher than in steam engines, and is chiefly deter- mined by the value of e^. If (Fig. 46) the steam and feed water conditions are Qa and h, the weight of steam per brake hp.-hr. is as in Art. 93, w/hp. = 2545 -^ e{Qa - hb) lb. Fig. 51 gives ideal steam rates for the complete expansion cycle (Arts. 80, 84). Results from actual trials are given below. Art. 148. ZOO m 140 Absolute Initial Steam Pressure lb.persq.in. Fig. 51. Steam Rates for Ideal Tur- bine Cycles. Prob. 283. The turbine gives 125 B.t.u. work at buckets per lb. of steam, and the rotation loss is 1170 B.t.u. per hr. Me- chanical friction is 1 per cent. The shaft hp. is 100. Find weight of steam per hr. (Ans., 2053 lb.) Prob. 284. In Prob. 283, what is the "mechanical efficiency"? (Ans., 0.985.) If the initial steam was at 150 lb. pressure, and dry, and the back pressure was 1 lb., with e^^ = 0.93, find ej, Bk, and e. (Ans., 0.28, 0.42, 0.108.) What is the "relative efficiency"? (Ans., 0.39.) What weight of steam is used per brake hp.-hr.? (Ans., 20.53 lb.) Check the last result from Fig. 51. 188 Thermodynamics, Abridged Eniering Sfeam Multi-stage Ttirbines 143. Velocity Compounding. In Fig. 466, there is a consider- able exit velocity, cj, which carries away with it kinetic energy. This velocity should be kept small, or else means should be provided for the further util- ization of the wasted kinetic energy. The method is sug- gested in Fig. 52. The steam leaving the buckets A is re- versed by stationary buckets B, projecting inward from the casing, and used again in a second set of buckets C. To decrease rotation loss (Art. 141), these additional buckets are mounted on the original disk. In Fig. 47, the triangles ahc, chj duplicate those of Fig. 466. Now lay off jm parallel with ba, implying equality of angles a for both rows of buckets. The length of jm is that of cj, reduced by bucket friction as in Fig. 48. Lay off mn, parallel and equal to 6c. (Both rows of buckets move in the same direction at the same speed.) Draw jn and draw np = jn so that the relative an- gles jnt and pnt are equal. (This equality does not always exist.) Lay off nq, less than np, the ratio of the two being given by Fig. 48. Lay off qr parallel and equal to mn. Then the additional work gained by the second row of moving buckets, AT NO ADDITIONAL COST for heat, is Fig. 52. Arrangement of Buckets in a Velocity-Compounded Turbine. w. mn{mt + ns) 25 028 B.t.u. per lb. of steam. (81) If the point r lies to the left of a vertical line through n, the component ns is negative. Fluid Flow and the Steam Turbine 189 Such velocity compounding increases work and efficiency. In the present illustration, only two stages are used. This is, in fact, all that it would be profitable to use under the velocity relations shown by Fig. 47 to be existing. With lower values of u, the desirable number of stages increases. By velocity compounding, we may increase the kinetic eflBciency at a given value of u, or may maintain some desired efficiency without using high values of u. Bucket friction establishes a limit to this procedure. Prob. 285. In Prob. 275, a second stage is added as described in Art. 143. What is the additional work obtained per lb. of steam? (Ans., 35 B.t.u., or 28 per cent.) 144. Pressure-Compounded Impulse Turbine (Curtis Type). It is the RATIO of bucket speed to steam speed which determines steam Admission] jlSvS I* rIS^ 1 Velocity -! — Pressure iri ^■£31 Fig. 53. Arrangement of Nozzles and Buckets in a Two-Stage Curtis Turbine. 190 Thekmodynamics, Abridged kinetic efficiency, ratherthan the bucket speed itself. Velocity- compounding, as just described, is equivalent to increase of bucket speed but is limited by bucket friction. Peessuke COMPOUNDING attacks the problem from another angle, by decreasing the steam speed. This is done by expanding in stages. One set of nozzles expands the steam part way down to condenser pressure. If half the " heat drop " ab, Fig. 46, // Fig. 54. Pressure-Compounded Turbine. is realized in this stage (or set of nozzles), the outlet velocity resulting will be that in a single-expansion nozzle divided by ^2 (Equation (74)). This velocity is then used in a wheel which may be either simple or velocity-compounded. Leaving this wheel, the steam expands down to condenser pressure through the second set of nozzles and then strikes a second wheel. Fig. 53 suggests the arrangement with two pressure stages (sets of nozzles) and two-stage velocity compounding in each pressure Fluid Flow and the Steam Turbine 191 stage. The number of pressure stages should increase as the peripheral speed, u, decreases, in order to maintain an advan- tageous ratio between u and the steam velocity. Assume steam at 150 lb. pressure, dry, with a condenser pressure of 1 lb. and a nozzle efficiency of 0.93. Locate the initial state, o, on the total heat-entropy diagram, as in Fig. 54. Draw ab vertically, locating b. Read off Qa = 1194, Qb = 877. a "^ r "7 Fig. 55. Two-Stage Velocity Diagram, Pressure-Compounded Turbine. Assume two pressure stages: therefore bisect ab, determining Pc = 17 lb., Qc = 1035.5. The first stage nozzles will expand from 150 to 17 lb. pressure and the velocity resulting is 224 V0.93(1194 - 1035.5) = 2720. Assume u = 400, k = 20° and equal relative angles. Construct the velocity diagram for two velocity stages as in Fig. 55, following Fig. 47. The work per lb. of steam in the first pressure stage is ^^{bg+ck+mt+ns) = 2!^ (2550 -f- 1230 + 1095 -f 215) = 81 B.t.u. The heat in the steam entering the second pressure stage is (Fig. 54) Qe = Qa — 81 = 1113. This determines the point e on 192 Thermodynamics, Abeidged the line of 17 lb. pressure. Adiabatic expansion in the second pressure stage is represented by the vertical line ef, determining Qf = 941 B.t.u. Then the heat to be converted into velocity in this second pressure stage is Qe — Q/ = 1113 — 941 = 172 B.t.u. In the first stage it was 1194 - 1035.5 = 158.5 B.t.u. The second stage will therefore have a higher initial velocity and will give more work per lb. of steam. It is usually desirable that the stage conversions be equal: i.e., that Qa — Qo = Qe — Q/. This leads to similar blading in the two stages. The conversions are unequal in this case because of reheat, i.e., the reconversion of velocity not utilized, into heat. To allow for the influence of reheat, we may arbi- trarily increase the drop in the first stage. This implies lowering the discharge pressure of the nozzles in that stage. An approxi- mation to the desired condition is obtained by starting with a heat drop which is a mean between Qa — Qc and Qe — Qt- Prob. 286. What is the mean value of the two heat drops in Art. 144? (Ans., 165.3.) If this drop is used for the first stage, what is the value of QJ (Ans., 1028.7.) What is then the = 400 |300 fzoo ^100 3 6 9 12 15 18 No.ofS 21 24 27 30 age Fig. 56. Steam Velocity, Reaction Turbine. value of 'Pol (15.7.) Of the outlet velocity? (Ans., 2780.) Assume that the use of this velocity in the first stage velocity diagram. Fig. 55, gives work equal to 84 B.t.u. per lb. of steam. What then is the value of Qe? (Ans., 1110 B.t.u.) Of p,,? (Ans., 15.7.) Of Qjt (Ans., 944.7 B.t.u.) Of the heat drop in the second stage? (Ans., 165.3.) Of the work in the second stage? (Ans., 84 B.t.u.) What is the total work at the buckets Fluid Flow and the Steam Turbine 193 of the whole turbine? (Ans., 168 B.t.u. per lb. of steam.) What is the gain over the machine of Prob. 275? (Ans., 43 B.t.u. or 34 per cent.) Note that this gain is secured even though u has been decreased. 145. Reaction Turbine. The impact due to the velocity cj, Fig. 466, is a reactive impact. The steam is flowing away from the bucket. This reaction is less than the impulse produced by the inlet velocity ab. Under ordinary conditions, it must be less. If, however, the buckets are so shaped that some expansion (lowering of pressure) occurs in them, there may be an increase of velocity instead of a decrease, from ac to ch, in spite of bucket friction. The reaction work may then equal or even exceed the impulse work. Fig. 57. Velocity Diagram, Reaction Turbine. In Fig. 57, assume that the relative exit angle gcd is equal to the absolute inlet angle, a. Assume also that there is expansion in the buckets, so great that the relative exit velocity without friction would be cd > ab. Assume further that the amount of expansion is such that this velocity, reduced by friction as in Fig. 48, is ch = ab. Transpose the triangle chj to the posi- tion ah'f. Here it will be symmetrically opposed to the tri- angle abc. 194 Thermodynamics, Abridged The work per lb. of steam, following Equation (79), is ^^ /I. 1 N ^g X ch' 25028^^^+^^) = "25028" ^•*-"- About gf as a center describe a circular arc bl. Draw cf vertically. Then, from geometry, be X ch' = c/^ and ^ = 2W8=(il:5y^-*- ^«2) This modified system of velocities is approximated in turbines of the REACTION (Parsons) type. There is a further character- istic of reaction turbines. Since expansion is to occur in the blades, no nozzles are necessary. The steam entering the first row of blades is simply at steam pipe velocity, around 100 to 200 ft. per sec. Hence peripheral speeds (which should be about half the steam speed) may be very low without sacrifice of efficiency. Each row of blades may be regarded as a set of nozzles designed for a very small heat drop. The reaction turbine is essentially a low speed turbine. It contains rows of moving buckets alternated with rows of stationary reversing buckets (like those of Fig. 47), projecting inward from the casing. Prob. 287. In Fig. 57, ab = 224, be = 100, tan a = 0.5. Find W. (Ans., 1.2 B.t.u.) 146. Steam Velocities in Reaction Turbines. With low steam velocities, the work done in a row of buckets is necessarily very small. This is suggested by Prob. 287. Hence the number of rows is very large. If the average work per row is 5 B.t.u., and the total bucket work of the turbine 150 B.t.u., 30 stages or rows of buckets are required. Fig. 57 shows that the absolute exit velocity cj is less than the absolute entrance velocity ab. In passing to the second row of moving buckets, however, further expansion occurs in the fixed blades: so that the absolute entrance velocity of the second row is made somewhat greater than ab. Hence (if the value of u is the same for both rows) a greater amount of work will be done in the second row than in the first. Fluid Flow and the Steam Turbine 195 A reaction turbine, unlike one of the impulse type, carries its wheel chamber constantly full of steam. Its capacity is there- fore determined by the area of the annulus comprising the buckets, as well as by the steam conditions. Tip clearances must be low. This is not necessary in impulse turbines. yelodfy Fig. 58. Parsons Reaction Type Steam Turbine. Fig. 58 shows a marine type of reaction turbine. Steam enters at jE and moves to the left. The buckets are mounted on three wheels or drums, of increasing diameter toward the exhaust end. This increase is made in order to avoid the use of very long buckets (long radially) toward the low pressure end. The valve V is employed to admit high-pressure steam to the lower pressure stages. This is done when overloads are encountered 196 Thermodynamics, Abridged but involves some loss of eflSciency, there being an impaired relation of velocities. The three short drums to the right of the steam inlet E may be provided with reversed buckets, then constituting an astern turbine. Economy is not necessary when moving astern: hence this system contains only a few stages. The reversing action is not considered in the velocity and pressure curves below the illustration. Means must be provided for directing the steam either to the right or to the left from E. Values of u for the various drums have ratios equal to those of drum diameters. A common successive ratio is ^2^ The work done by the successive drums increases toward the exhaust end. With three drums, the relative amounts of work are often in the ratio 1 : 1 : 1|. Suppose the adiabatic drop to be as in Art. 144, S17 B.t.u. Bucket friction should be low because of the low steam speeds used, but high because of the large number of buckets. There is a leakage loss past the blade tips, which reduces efficiency. Allowing for leakage and rotation loss (Art. 141), the work at the buckets may be expected to be around 75 per cent, of the adiabatic heat drop in carefully designed machines. Assume the probable work at the buckets to be in our case 230 B.t.u., and that 60 B.t.u. are to be derived from a first drum. How many stages (rows of buckets) shall that drum have? Assume u = 100, a = 26°, initial steam velocity 257 ft. per sec. By the method of Fig. 57, the work done in the first stage is 1.45 B.t.u. It will be greater in later stages. The number of stages will therefore be less than 60 -J- 1.45, or less than 41. Assume a probable variation of steam velocities from beginning to end of drum as in Fig. 56. In general, this velocity increases more and more rapidly toward the low-pressure end, as here indicated. The curve may be represented by an equation in the form U= aX e'", ^ (83) where U = steam velocity, ft. per sec, s = the number of the stage, e = base of Napierian system of logarithms, and a and b are constants. Fluid Flow and the Steam Turbine 197 The curve is established when the steam velocities at two stages are known. We have assumed U = 257 when s = 1. Assume also that U = 364 when s = 30. Then ^" = 5-'=^^^ loge||=296, 6 = 0.012. Ui = 257 = aeOoiS log. 257 = log. a + 0.012, a = 254. Then the equation of the whole curve is U = 254 X e""^^'. Referring to Fig. 57, the work done at any stage is (Equation (82)), 25 028 25 028 25 028 _ (U cos a)^ — {TJ cos a— uY _ 2uU cos a — u^ ^ 25 028 ~ 25 028 li U = velocity at any stage, Ui = velocity at first stage, c = Ui/u, then U Ui e' = e^-^'-" and U = cuX e^'-'-^K Then ^= 25028 = 25028 (2'''=°^«><^'"-l) The work of the whole drum is For the conditions assumed, 1 n noo f / gooi^ca-i) — 1 \ ^^ = 25028 P X 2-57 X 0.8988 ( -^;0l2— )- ^ ) • To find the value of e^^^^^'-", put this quantity equal to x. Then logs X = 0.012(5 - 1), SPF= 0.4(4.62^'-.)= 60, ^•^Q^;~^^ = 150 + 5= 385(0:- 1), log (535 + s)- 0.005225 = 2.581. 198 Thermodynamics, Abridged By trial and error, s is found to be between 33 and 34. A whole number must be chosen. Select 34. Then in Equation (84), gO.396 2 zw (gO.396 _ 1 \ ^•62 -0:012--^^) = 0.4(186.3 - 34) = 60.92 B.t.u., instead of 60, as originally desired. The steam velocity at the 34th stage may now be computed. It will be the initial steam velocity of the next succeeding drum. Fig. 59. Westinghouse-Parsons Double Flow Turbine. The whole rotor of a reaction turbine is subject to an end thrust due to the static pressure of the steam toward the low- pressure end. This is often counterbalanced by " dummy pistons " on which the areas are equivalent to the exposed drum areas while steam pressures are in the opposite direction. End thrust can also be eliminated, as in Fig. 59, by supplying steam near the middle of the length and allowing it to flow both ways. This illustration shows another common feature, the use of an impulse wheel (one set of nozzles, two velocity stages) preceding the reaction elements. A large proportion of the heat is converted into work at the impulse wheel, at a point where the steam is fairly dry and the rotation loss (Art. 141) consequently small. Hence the reaction part of the turbine is reduced in size and contains fewer stages. Furthermore, tip Fluid Flow and the Steam Turbine 199 leakage (which is most objectionable at the high-pressure end of the reaction turbine) is limited to the low-pressure reaction stages. Prob. 288. Check the following values of Art. 146: 1.45, 0.012, 254. What would be the work of the drum if 33 stages were used? (Ans., 58.9 B.t.u.) What is the st^am velocity at the 34th stage? (Ans., 382 ft. per sec.) Turbine Economy 147. Low Pressure Turbines. The turbine works with com- plete expansion while the engine does not. The former can do a great deal with steam rejected by an engine. Thus, in Fig. 26, suppose steam at 5 lb. pressure, 0.80 dry, to be available. Its heat content is 933 B.t.u. Expanded adiabatically to 1 lb. pressure, its content becomes 849 B.t.u. The ideal work is then 84 B.t.u. per lb. of steam, and the actual work might easily be 60 per cent, of this. Prob. 289. A steam engine receives dry steam at 270 lb. pressure and expands it to 5 lb. pressure. A turbine then expands it down to f lb. pressure. Ideally, what proportion of the total power is derived from the turbine? What is the ideal steam rate for the combination? (Ans., the turbine gives 42 per cent, of the power of the engine. Steam rate, 6.6 lb. per Ihp.-hr.) What would have been the ideal rate of a turbine alone, using dry steam at 270 lb. pressure and expanding to J lb. back pres- sure? (Ans., 6.6 lb.) 148. Tests of Steam Turbines. Following are ranges of steam rates from many trials : Lbs. Steam per Brake hp.-hr. Vacuum, in. Saturated steam: Simple impulse type ... 14 to 23 25 to 28 Pressure compounded . . 16 to 20 27 to 29 Reaction type 14 to 15 27 to 28 Superheated steam: Simple impulse type. . .12i to 15| 27 to 28 Pressure compounded . . 12i to 16| 28 to 29| Reaction type llj to 14^ 27 to 29 Many recent tests show improvement on these figures, which in no case involved very high superheat. 200 Thermodynamics, Abridged Normal atmospheric pressure is 14.696 lb. per sq. in. or 29.92 in. of mercury. Vacuum is measured downward from atmos- pheric pressure. If the vacuum gauge reading is po in. of mercury the absolute pressure is (14.696/29.92) (29.92 - po) = 0.491 (29.92 — Po) lb. per sq. in. .-^20 rkw- rveE 18 l778 for 1 lb. weight. Writing 1= a -\- bT, P = RT/v, this may be reduced to 208 Thermodynamics, Abridged T V Now differentiate the perfect gas equation, Pv = RT. This gives Pdv + vdP = RdT. Dividing by Pv, dv dP_dT v+P~T- Substituting this value in the first term of the preceding equation, we obtain Integrating, (a + R') Iog« v + a loge P + bT = const. -loge V + loge P + -T= const., ffl "> PyOiagiTia ^ const., (89) where e is the base of the Napierian system of logarithms. 5 6 7 8 9 10 11 Compression Ratio C=Pb/Pa Fig. 66. Otto Cycle Efficiencies, Constant and Variable Specific Heats. Internal Combustion Engines 209 In the ideal case, the mixture is considered to be pure air. It is, in fact, mostly air. Values of a, b and o are not exactly known: but approximately, a = 0.1801, b = 0.0000283, o = 0.2511. Fig. 64 shows by dotted lines the resulting cycle, to scale, though not for these particular values of the constants. In both diagrams, pa = 14.696,, Ta = 500, C = 10, and the heat evolved during combustion is 700 B.t.u. per lb. of mixture. The chief difPerence is with respect to the rise of temperature along be. With I = 0.17, this is 700 -i- 0.17 = 4120°. Fig. 66 compares efficiencies of the two cycles, the broad band of results from Equation (88) covering the whole range of pro- posed values of a, b and o. The heavy dotted line within this band represents an efficiency which is 81.8 per cent, of that by Equation (85) . This line may be regarded as representing results of Equation (88) as closely as they can be known at present. In other words, the ideal efficiency is 81.8 per cent, of that given by the simple (constant specific heat) expression of Equa- tion (85). Prob. 301. In Art. 152, show that the heat absorbed along be' is approximately 700 B.t.u. Take values of constants from Fig. 64. Prob. 302. From Equation (89), show that 0, Tb b — a Pi -iog„jr+-(n-r.) = ^ioge-- Prob. 303. Does Charles' law apply when the specific heats are variable as in Art. 152? Prob. 304. What is the probable true ideal efficiency when C = 10? (Ans., 0.397.) 153. Variations of Ideal Efficiency with Load: Governing. When the load on an engine decreases, the supply of heat should be decreased. This is accomplished in a constant speed engine one of four ways in : 210 Thermodynamics, Abridged (1) Vary the time of ignition. This simply throws away heat not needed. (2) Omit drawing in a charge for one or more strokes (" hit or miss ")• This leads to irregular speed and is applic- able only to small engines. (3) Dilute the charge with an excess of air. (4) Decrease the weight of charge drawn in. Methods (3) and (4) are important. We have seen that efficiency depends on compression (Art. 150, Equations (85), Fig. 66) : strictly, on the compression ratio, C. Compression is limited by the temperature attained at b, Fig. 64. We must Typical Ignition Temperatures, °F.* Ether, 750 Acetylene, 760-820 Benzene, 780 Alcohol, 950 Liquid Fuels, 950-1020 Equal Parts H and O, 957 Benzol, 970 Ethylene, 1005-1015 Hydrogen, 1075-1100 Illuminating Gas, 1100 Methane, 1200-1240 not reach the ignition temperature by compression, else pre- ignition (self-ignition) will occur. For each possible mixture, there is a limiting permissible compression and hence a limiting efficiency. We should work as close to this compression as we can. In fact, without compression it would be diflficult or impossible to ignite some fuels at all. The accompanying table lists the more common mixtures in the approximate order of allowable compressions, and therefore in the approximate order of efficiencies. (The values of the last column are discussed later.) Now if we dilute the charge with excess of air, we raise its ignition temperature (and also make ignition occur more slowly) . Hence we are operating at an efficiency below the best possible efficiency. If we decrease the weight of charge, we also dilute it. This would occur, if for no other reason, because the charge is mixed with an approximately constant quantity of exhaust gas left * Except as noted, in air at normal pressure. Internal Combustion Engines 211 in the clearance space. Here also we are operating, when at reduced load, at less than maximum possible efficiency. Usual Compression and Mean Effective Pressures for Various Fuels* Fuel and Engine Compression Pressures Usual Range Average Kerosene in small hot bulb engines .... Gasoline, automobile Kerosene, carburettor engine Fuel oil, hot bulb engine Gasoline, stationary and marine engines Heavy fuel oils Rich gas mixtures Lean gas mixtures Natural gas, large engines Coal gas, small engines Carburetted water gas, small engines . . Producer gas, general Coke oven gas, large engines Blast furnace gas, very large engines . . . Alcohol, carburettor engine 45- 90 60-110 60-100 75-120 75-135 70- 90 90-135 90-175 90-135 90-120 115-175 120-150 135-205 135-225 75 80 80 60 85 135 115 105 145 135 170 165 50- 80 70- 90 50- 75 50- 85 80- 95 50- 70 70- 85 65- 80 80-110 60-100 60-100 55- 90 80-110 80-120 130 In either case, the efficiency at light loads is less than it should be, and (actually) much less than at full load. Methods (3) and (4) for governing are generally (and unavoidably) used simultaneously. When the mixture is diluted by throttling the gas, the intake suction is increased and the pressure at a, Fig. 64, is reduced. The weight is therefore reduced. When the weight of charge is decreased, the increased intake suction modifies the proportions of the charge. An important defect in gas engine governing arises from the fact that the governing action (by methods 2, 3 or 4) is exerted one full revolution before its effect is felt. Governing by dilution of charge naturally decreases the B.t.u. per cu. ft. of mixture and hence the value of pm (Art. 151). Governing by decreasing weight of charge reduces the B.t.u. PER cu. FT. OF DISPLACEMENT and hcuce the value of pm- Prob. 305. What is the best ideal efficiency to be expected with producer gas, if the pressure at a, Fig. 64, is 14.6 lb.? (Ans., 0.417.) * Mostly from Lucke. 212 Thermodynamics, Abridged Prob. 306. State an average value of C for alcohol, if pa = 14.35. (Ans., Hi) Prob. 307. In an engine governed by varying the weight of charge, how would the efSciency vary with the load if the clear- ance were perfectly adjustable? 154. The Actual Engine. In the actual engine, the intake pressure is somewhat below atmospheric and -pa = 8§ to 14|. The compression is not precisely adiabatic. It may be repre- sented by pj)" = const., with n between 1.25 and 1.35. Ignition is not instantaneous and the combustion line has a perceptible slope to the right as it rises. This is accentuated at high piston speeds or with slow ignition (improper mixture) conditions. The speed of flame propagation is of the order of 7 to 20 ft. per sec. at the pressures existing and with correct mixtures. The maximum temperature and pressure are much less than those computed as for Fig. 64 by either method. This is partly because the volume increases during combustion and partly because of the cooling which occurs. The maximum temperature is rarely much over 3000° F. The expansion curve is a polytropic with n between 1.3 and 1.5. The temperature at the point when the exhaust valve opens may be anywhere from 1200° to 2000°. The exhaust valve opens considerably before the end of the stroke. The average exhaust pressure is 16 or 17 lb. The temperature in the exhaust pipe is 700° to 1000°. 155. Diagram Factor and Volumetric Efficiency. The actual indicated thermal efficiency is usually from 40 (occasionally down to 30) to 55 per cent, of that given by Equation (85), or 49 to 67 per cent, of that by Equation (88), for the compression used. The " relative efficiency " (Art. 93) is therefore about the same as for steam engines: but its variations have not been as thor- oughly studied. The lower values of relative efficiency are obtained with engines employing carburettors to vaporize the fuel. This percentage which the actual indicated thermal efficiency bears to the ideal efficiency is also called the diagram FACTOR. Internal Combustion Engines 213 The VOLUMETRIC EFFICIENCY is the ratio of the volume of gas drawn in (measured at normal barometer and 62°) to the corresponding piston displacement. In discussing the ideal cycle, Art. 151, it was considered to be 1.0. In practice, it is decreased by the excess of the exhaust pressure over 14.696, by the suction below that amount, and by any intake temperature above 62°. Values of the volumetric efficiency are e» = 0.50 to 0.87. It is lowest in high speed engines and with automatic valves. It is particularly low in airplane engines when flying at high altitudes. Supercompression involves filling the cylinder by means of a special external pump: by which method e« may be greatly increased. The actual mean effective pressure is then to be obtained from a modification of Equation (87) : Vm' = 5.403/£ee«, (90) where B = B.t.u. per cu. ft. of mixture, / = diagram factor, e = ideal efficiency. Values of pm are given in the second table of Art. 153. The ratio of actual to ideal mean effective pressure iPm'/pm) is about equal to the ratio of actual and ideal pressure rises, pc — Pb, Fig. 64. Prob. 308. What maximum mean effective pressure may be expected with blast furnace gas (60 B.t.u. per cu. ft. of mixture) in a large slow-running engine with mechanically operated valves? (Ans., 87 lb.) Prob. 309. An automobile engine gives 65 lb. mean effective pressure. It has average compression. Assume 100 B.t.u. per cu. ft. of mixture. Make an estimate of its volumetric efficiency. (Ans., 0.82.) Prob. 310. Compute B for blast furnace gas, from the follow- ing table. (Ans., 57.) Prob. 311. Assume gasoline to be represented by CeHu, and to contain 19 600 B.t.u. per lb. What is its heat value per cu. ft. OF VAPOR at standard conditions (32°, 14.696 lb.)? Compute B. (Ans., 4710 and 96 B.t.u.) 214 Thermodynamics, Abridged Properties of Gas Fuels (Lucke) Composition by Volume B.t.u. CHi CtHs CO 02 Hi COa Ns per Cu. Ft.* Natural gas (Kansas) Coke oven gas Retort coal gas Oil gas 0.982 0.343 0.3135 0.525 0.002 0.044 0.002 0.001 0.040 0.022 0.235 0.001 0.0025 0.0600 0.0860 0.0100 0.2861 0.4485 0.2610 0.0025 0.0110 0.0035 0.0050 0.0050 0.0020 0.420 0.525 0.185 0.027 0.456 0.150 0.025 0.015 0.005 0.114 0.045 0.053 0.101 0.035 0.571 0.001 0.532 950.1 579.8 542.6 1196.5 Blast furnace gas . . Water gas 107.5 329.9 Producer gas (from hard coal) 134.7 156. Mechanical Efficiency : Overload Capacity. If we follow steam engine practice, the mechanical efficiency is ej^ = bhp. -^ ihp., where ihp. refers to the net diagram of Fig. 63; i.e., to * Low value, i.e., heat evolved when the products of combustion are not condensed in the calorimeter: taken at 32° and normal barometer. Note: the values given in the last column are not those of B, Equation (90). That symbol stands, not for the heat value of the fuel, but for the heat value of 1 cu. ft. of combustible mixture, formed by adding the proper amount of air to the fuel. The weight of chemically ideal mixture is computed by utilizing the law that combining proportions by volume are those op the number of molecules entering into the reaction. Thus CO and H2 require half their volume of oxygen, C2H1 three times its volume of oxygen, CH4 twice its volume and CeHe seven and one half times. From the total oxygen requirement thus computed deduct the oxygen in the fuel and multiply the remainder by 4.75 to obtain the volume of air which must be added to 1 cu. ft. of fuel to produce a perfect mixture. Thus, for natural gas: 0.982 X 2 = 1.964 (CeHs) 0.001 X 7| = 0.0075 0.0025 X ^ = 0.0013 1.9728 0.0025 1.9703 X 4.75 = 9.37 1.0 At 62° and normal barometer, B =92X 950.1 -r- 10.37 = 92 B.t.u. per cu. ft. mixture at 32° F. 460 + 32 460 + 62 86* B.t.u. The mixture obtained in practice is never exactly right. Hence B is less than this. If the mixture is far from correct, combustion is slow. If very weak or very strong, the mixture may refuse to ignite at all. Internal Combustion Engines 215 the clockwise cycle minus the negative loop. It is logical, how- ever, to regard the ihp. as the larger value due to considering the clockwise cycle alone, without deduction for the loop, because that loop is due to friction. The friction is of course fluid friction rather than mechanical friction. The loop consumes 5 to 10 per cent, of the power of the engine. If we regard the clockwise diagram as representing the ihp., the mechanical efficiency ranges from 0.75 to 0.85, increasing for large engines and being higher for double-acting than for single-acting engines (Art. 7). Let A = gross Lhp., C = loop ihp., D = brake hp.: then as now defined e^^ = D/A whereas as defined for a steam engine e^ = D/{A - C). Equation (90) shows that pm' varies with/, B, e and e„. Natur- ally, / and e„ will be kept as high as possible at the rated load condition. The value of e depends on the compression alone, and that will be as high as the nature of the fuel will permit. The effort will be made to have the mixture proportions right. Hence all factors have maximum values at rated load. In a constant speed engine, there is consequently no way of increasing power beyond that for which the engine was built. Efficiency and output vary in the same direction, not at all as in a steam engine. Maximum efficiency occurs at maximum power. An Otto cycle engine has, strictly speaking, no overload capacity. A margin of power for emergencies can be provided only by rating the engine at a power less than that obtainable at maxi- mum efficiency (Art. 165). Prob. 312. The gross ihp. is 100, loop hp. = 8, brake hp. = 80. Find two values of ej^. (Ans., 0.87 and 0.80.) Which is adopted in the text? (Ans., 0.80.) Prob. 313. Sketch a curve of thermal efficiency against brake hp. Compare Fig. 71. Other Otto Cycle Engines 157. Two-Cycle Engine. The action of the two-cycle engine is suggested (and somewhat exaggerated) in Fig. 67. The 216 Thermodynamics, Abridged exhaust opens at d, quite early in the expansion stroke. When the pressure has fallen to pe, the inlet opens to admit a charge of mixture under pressure. This flows in along efg. The exhaust does not close until point a is reached. Compression then begins. A separate pump or its equivalent is provided for Fig. 67. Two-Cycle Engine. delivering the mixture to the cylinder. Its indicator diagram, shown dotted and with the V axis reversed, corresponds with the negative loop of Fig. 63: but the loop now consumes 7 to 12 per cent, of the engine power and the mechanical efficiency as defined in Art. 156 is reduced. It is from 0.65 to 0.70, being high for large engines. Along efg, inlet and exhaust valves are both open. Hence some fuel will be lost. This is mitigated by scavenging, i.e., Internal Combustion Engines 217 by having a blast of pure air precede the injection of the charge : but it is never entirely eliminated. The two-cycle gas engine is about 20 per cent, less efficient than the four-cycle. If it were not for its larger fluid friction loss, it would give twice the power, because only two strokes, instead of four, are necessary to com- plete a cycle. (Exhaust and intake are crowded into a small portion of the expansion and compression strokes.) Actually, the gain in power is about 70 or 80 per cent. The necessary outside compression of mixture may be pro- vided by (o) using the idle end of an otherwise single-acting cylinder : (b) utilizing the crank case as a compression chamber : (c) separate pumps. Methods (a) and (b) make the parts of the engine inaccessible and complicate lubrication and cooling. A two-cycle engine may be valveless, the passages being slots in the cylinder wall, opened and closed by the piston. In the smaller and cheaper two-cycle engines, e» is particularly low. The ideal efficiency is that given by Equations (85) or (88) . Diagram factors and mean effective pressures are about 0.8 those of four cycle engines. Prob. 314. State the probable actual indicated thermal and brake thermal efficiency, and mean effective pressure, of a large slow-running two-cycle engine using blast-furnace gas. See Art. 155, Prob. 308, Prob. 310, Art. 156. (Ans., 0.25, 0.165, 63 lb.) 158. Size and Power of Engine. Following Art 7, for a four- cycle single-acting cylinder (which yields power at one-fourth the rate of a steam cylinder) ihp. - jg ct p„ X 33 QQQ 264 000 _ pJAS _ pJLAN 132 000 66 000 ' For other types, use the following multipliers for the above: 2 for four-cycle double-acting, 2 for two-cycle single-acting, 4 for two-cycle double-acting. 15 218 Thermodynamics, Abridged Most engines have a plurality of cylinders, all of which develop equal power. Double-acting engines are difficult to lubricate and cool. Prob. 315. In Prob. 314, find the diameter and stroke of an engine to develop 500 brake hp. at 600 ft. piston speed and 110 r.p.m., if two-cycle, two-cylinder, single-acting. (Ans., 23.6 by 32.7 in.) Prob. 316. The commercial formula for brake hp. of an automobile engine is n(P/2.5, where n = no. of cylinders, d = dia. in inches. If this is based on 1000 ft. piston speed and gj^ = 0.75, for single-acting four-cycle engines, what mean effective pressure is assumed in the cylinders? (Ans., 90 lb.) 159. Oil Engines. Engines employing carburettors to vapor- ize a volatile fuel are not to be classed as oil engines, although kerosene, and some few heavier oils, may be used in such engines if the carburettor is heated. An oil engine, properly so called, draws in pure air on its suction stroke and the fuel is injected separately. A two-cycle oil engine may therefore avoid the loss of fuel to the exhaust (Art. 157) which is the largest factor in producing low efficiencies of two cycle engines. The less volatile fuels are employed for oil engines. They can- not be ignited by electric spark. Hence such engines are pro- vided with an uncooled " hot bulb," " hot tube " or plate, which communicates with the clearance space. This is kept red hot. It is heated by a torch for starting. It ignites the com- bustible mixture only after the temperature of the air in such mixture has been somewhat increased by compression. Some oil engines inject the fuel during the suction stroke or the early part of the compression stroke. The whole charge is then heated by the compression before it actually ignites. The time of ignition is determined by the proportioning of the uncooled surface, the compression, etc., and is apt to be irregular at variable loads. In other engines, there is timed injection of the fuel, close to the end of the compression stroke. Ignition cannot then be premature. Further, the compression may Internal Combustion Engines 219 be carried very high and high efficiency secured. On the other hand, the fuel must be injected against a high resisting pressure. Heavy oils must be finely subdivided in order that ignition may occur. Hence the best method of delivering them to the cylinder is by a compressed air blast. The necessary air pressure for maximum subdivision of the oil particles is about twice the pressure in the cylinder (Art. 136). Hence with high com- pressions, very high air pressures and multi-stage air com- pression are necessary for feeding the fuel. Oil engines of this type are easily governed by varying the quantity of fuel injected. The diagram factor decreases some- what at light loads. Overloads lead to over-rich mixtures, overheating and a smoky exhaust. Compression pressures (j)6. Fig. 64) as high as 300 lb. are being used, but these lead to extremely high maximum pressures. For liquid fuels in general, the specific gravity is _ 140 *~130+6^ where b = reading of Baum6 hydrometer. Water weighs 8.25 lb. per gal. at 62°. The weight of a gallon of oil at this tempera- ture is 8.25s lb. and its heat value is very nearly 18 650 -t- 40(6 - 10) B.t.u. per lb. Oils are sold by bulk. They expand 0.00055 of the original volume per degree rise in temperature. Fuel oil contains C, 0.80 to 0.87 and H2, 0.10 to 0.14, the balance being O2 and N2 with (frequently) very small traces of sulphur. Prob. 317. How much heat is contained in 50 gal. of fuel oil of 30° Baum6 density at 62° F.? (Ans., 7 000 000 B.t.u.) What will be the bulk of this oil at 92° F.? (Ans., 50.83 gal.) The Diesel Cycle 160. Ideal Cycle. The ideal Diesel cycle draws in a charge of pure au- at atmospheric pressure (eo, Fig. 68) and compresses it adiabatically to about 500 lb. pressure. The temperature thus 220 Thekmodynamics, Abridged attained is so high that upon injection of the fuel it immediately ignites. The delivery of fuel is so retarded that combustion occurs at constant pressure, be, hence there is no explosive action. The supply of fuel is cut off and combustion ceases at c. Fig. Ideal Diesel Cycle. Adiabatic expansion follows and the exhaust valve opens at d. The pressure drops instantaneously to that of the atmosphere, at which pressure the burnt gases are expelled. Under these ideal conditions, the eflBciency is. Hi e = ; — Hda - Hda Hbc Hbc ^ ^_ wl{Ta- Tg) _ ^ Td — Ta wk{Tc - n) y{Tc- Ti) The ideal mean effective pressure is (following Art. 151) HboB Vrr. 5.403 F„- Vi = 5.403Be. (92) (93) where B = heat supplied per cu. ft. of piston displacement. For average fuel oil containing C 0.85, H2 0.12, O2 0.01, the vol- ume of air at standard conditions required for ideal mixture is about 200 cu. ft. per lb. of fuel. Hence in the ideal cycle with e„ = 1.0 (Art. 155), B = 19 500 -^ 200 = 97|, very nearly, and fm = 536e. Actual values are less than half this (Art. 162) . Internal Combustion Engines 221 Prob. 318. Given ta = 40° F., C = pt/p, = 34, T, = 2Ti, y = 1.4, find e and p„. (Ans., 0.574, 308 lb.) 161. Variation of Ideal Efficiency. The Diesel cycle is more efficient than the Otto. It is rather unique among heat engine cycles, in that its efficiency INCREASES AT LIGHT LOADS. Fig. 69 plots values of e against the ratio of expan- sion, r= Fd/F. = ValVc, Fig. 68. This is based on U = 40° F., C = 34, as in Prob. 318, with y = 1.4. High ratios of expansion im- ply low mean effective pres- sures. Compare the diagrams abed and abc'd', Fig. 68. Since the ideal value of pm varies directly with e (Equation 0.63 a) "0.6Z S' .|0.61 jPO.60 (D ^0,58 0.57 N v^- v^ % y ^ % / / y / <& K\ \ ,# \ y' \ \ 120 110 = ioo| 90^: 80 i 70^ 60i ti 50 £ 40== 30 5 6 7 8 9 10 II. 12 Ratio of Expansion r=Va/Vc (93)) the underload condition ^^ gO. Diesel Cycle at Various Loads, must be one of (a) poor mix- ture, (6) low volumetric efficiency or (c) low relative efficiency. 162. The Diesel Engine in Practice. In actual engines, the efficiency occasionally, though not frequently, shows an increase with decrease of load until the load has been reduced to about half its normal value. The heat losses then begin to offset the cyclic gain, and below this point the efficiency decreases. In most cases, the efficiency falls off with decrease of load over the whole range. Most Diesel engines are four-cycle, single-acting. The two-cycle arrangement is sometimes used, requiring that the air charge be delivered at 20 to 30 lb. pressure. This con- sumes about 4 per cent, of the engine power. The two-cycle Diesel engine gives 70 to 80 per cent, more output than the four cycle, but its relative and actual efficiencies are about 10 per cent. less. Mechanical efficiencies of Diesel engines are from 0.70 to 0.75. The high compression used requires that the 222 Thermodynamics, Abridged fuel be supplied by a compressed air blast (Art. 159) at about 1000 lb. pressure. From 16 to 34 cu. ft. of free air (Art. 42) are required per brake hp.-hr., and the compressor absorbs 4 to 7 per cent, of the power of the engine. Diagram factors in well-designed engines are around / = 0.50 to 0.62. The corresponding value of ^J, the actual mean effective pressure, is 5.403 e„/e5', where B' = B.t.u. per cu. ft. of combustible mixture at standard conditions. The value of 'pm may also be computed from Fig. 68, , _ 2?i(l + c) / w(l + c-c r) _ C- r"\ ^'" ~ jx - 1 V Kl + c) Gr^ )' in which n = exponent of polytropic curves ah and ci, c = clearance = F^ ^ {Va - Vb) = I ^ (C^'" - 1), r = ratio of expansion = Vd/Vc, C = compression ratio = pb/pa- For the usual conditions pb = 500, C = 34, if we take n = y = 1.4 and compute c as 0.088, this becomes 1360(1. 4/r - l/r^-*) — 114. The curve is plotted in Fig. 69 for n = 1.3 (which alters the value of c) and with which (94) A r r^V p„'= 1785(^— -^3J-101. (95) This last expression may be used with good results in actual engines, and there is a satisfactory reason why. It is based simply on the shape of the pV diagram, and is subject only to such error as may arise from minor irregularities or abnormally shaped curves. The cut-off at rated load is usually made to occur at about 1/10 stroke, i.e., {Vc - W) = 0.10(Fa - Ft), Fig. 68. With the usual compression, this corresponds with a value of r around 6. Fig. 69 shows' the corresponding value of Pm' to be 109. In ordinary practice the value of pj is from 100 to 120 lb. at rated load. Prob. 319. Find c and r in Prob. 318. (Ans., c = 0.088, r = 6.22.) Internal Combustion Engines 223 Prob. 320. In Prob. 318, if / = 0.50 and e^ = 0.75, what weight of oil (19 500 B.t.u. per lb.) will be used per brake hp.-hr.? (Ans., 0.61 lb.) Prob. 321. In Prob. 318, if B' = 97^ and / = 0.50, what is the volumetric efficiency when pm' = 100? (Ans., e„ = 0.66.) Prob. 322. If C = 34, w = 1.3, find c and r when cut-off is at 10 per cent, of stroke. (Ans., c = 0.071, r = 6.26.) Prob. 323. In Prob. 322, find fj from Equation (95). (Ans., 105 lb.) Prob. 324. With pm as in Prob. 323, find the dimensions of a six-cylinder four-cycle single-acting engine to develop 2400 hp. at 1000 ft. piston speed and 200 r.p.m. (Ans., diameter, 25.3 in.; stroke, 30 in.) Tests of Internal Combustion Engines 163. Methods of Stating Efficiency. If Q = low heat value of fuel (Art. 155), B.t.u. per lb., W = weight of fuel used per Ihp.-hr., the actual indicated thermal efficiency is 2545 ^''~ wq If e = efficiency of ideal cycle by Equation (85), the relative efficiency is e^ = ea -f- e. If e^ = mechanical efficiency, the BRAKE thermal EFFICIENCY is BaBu and the fuel rate per brake hp.-hr. is TF -r ejf lb. The indicated heat rate is 42.42 -f- Ca. B.t.u. per Ihp.-min. The brake heat rate is 42.42 -^ eaBu, Indicator practice is less satisfactory than with steam engine, hence results are often referred to brake hp. Engines using producer gas are often reported on the basis of the fuel rate. If ep = efficiency of producer and Qp = heat value of producer fuel, B.t.u. per lb., the efficiency of the plant from fuel to cylinder is epBa'. from fuel to brake, it is BpCaej^. The fuel rate is 2545 -j- QpCpBa lb. per Ihp.-hr. The value of ep is around 0.75 in good operation. Prob. 32S. In Probs. 318 and 320, state the actual indicated thermal, relative and brake thermal efficiencies, the brake fuel 224 Thermodynamics, Abridged rate and the indicated and brake heat rates. (Ans., 0.287: 0.50: 0.215: 0.61 lb.: 148 B.t.u.: 197 B.t.u.) Prob. 326. An engine using producer gas, generated at an efficiency of Cp = 0.72, has an actual indicated thermal efficiency of 0.30 and a mechanical efficiency of 0.85. The coal used con- tains 12 725 B.t.u. per lb. What weight of coal is consumed per brake hp.-hr.? (Ans., 1.09 lb.) 164. Economy Determined by Compression. As indicated by theory (Art. 150), the efficiency at full load is chiefly a matter of compression. Good four-cycle gasoline and kerosene engines, with the low compressions prevailing for those fuels, give values of Ba from 0.15 to 0.24, the first figure being realized even in ^0.9 fcO.6 105 !S04 \ \ s, \ \ ■\ \ "~- ~-~ 50 100 150 ZOO 250 300 350 400 450 500 Approximate CompressionLb.per5qJn.Ab5olute (p^,,Figs,64and68) Fig. 70. Economy vs. Compression in Oil Engines. very poor installations. With higher compressions, on producer gas, natural gas, blast furnace gas and some illuminating gases, full load values of Ca are from 0.25 to 0.32, occasionally rising to nearly 0.40. Fig. 70 illustrates guaranteed performances of a number of oil engines, including Diesel engines. A law is clearly suggested. Diesel engines attain 0.40 actual efficiency on fuel oil or kerosene. Some of the very high-pressure Otto cycle oil engines almost reach this figure. 165. Economy in Relation to Load. Fig. 71 shows a uniform type of curve, widely different from that obtained with steam Internal Combustion Engines 225 engines or steam turbines (Figs. 29 and 60). In all cases the efficiency is a maximum at maximum load. This applies whether governing is as in Otto cycle gas engines (Art. 153), by the Diesel variable cut-ofP method, or by varying speed as in the case of the Daimler engine. None of the curves for Diesel engines show the high efficiency at light load referred to in Art. 162. Prob. 327. In Fig. 70, what is the probable brake fuel rate of an engine using 7 atmospheres compression? (Ans., 0.834 lb.) If the pressure at the beginning of compression is one atmosphere, what is the corresponding ideal efficiency by the dotted curve 34 30 §26 uj 22 CD 18 14 10 20 00 110 40 50 60 70 80 90 Percent of Rated (Brake)h.p. Fig. 71. Variation of Economy with Load, Internal Combustion Engines. of Fig. 66? At a mechanical efficiency of 0.80, with fuel con- taining 19 500 B.t.u. per lb., what relative efficiency as com- pared with Equation (88) is thus implied? (Ans., 0.56.) Prob. 328. What weight of 30° fuel oil should be used per brake hp.-hr. by the best Diesel engine of Fig. 71, at full load? At half load? (Ans., 0.42 lb. : 0.51 lb.) 226 Theemodynamics, Abridged Prob. 329. If the Daimler engine of Fig. 71 used 68° gasoline, how many gallons would it require per minute at 70 per cent, of its full load? (Ans., 0.0213.) 166. Heat Balance. The steam engine discharges the largest proportion of the heat it receives to the condenser. The gas engine divides its heat supply into three (very roughly equal) parts: one-third becomes indicated work, one-third is discharged at the exhaust, one-third is carried off by the cooling water discharged from the jackets. More accurately, indicated work accounts for 15 to 46 per cent.: jackets, for 32 to 41 per cent.: and exhaust for 24 to 33 per cent. : with a small unaccounted-for balance. The proportion to the jackets is low in very large engines. Jacket water enters at 60^ to 80° and emerges at 120° to 170°. The former exit temperature must be maintained if the fuel contains much hydrogen, in order that preignition maybe avoided. Water at these discharge temperatures has very little value for heating purposes. The heat is there, but the availability is not. If , Ca = efficiency of engine, j = proportion of heat supplied which is carried off by the jacket water, the heat removed by the water is 2545j -f- Ca, B.t.u. per hp.-hr. This is equal to Wyi{U — *i) where w„ = weight of jacket water per hp.-hr. and h and U are its inlet and outlet temperatures. The water pressure must be sufficient to ensure through circulation. The exhaust heat (the amount of which may be computed in a similar way) is at high temperature (Art. 154) and is hence much more available. The transfer of this heat to water (pre- ferably the jacket water itself) is the usually attempted method of utilizing it. This is done in a device like an economizer (Art. 124). The high gas velocity causes much difficulty in handling it, and it is a troublesome matter to avoid producing serious back pressure at the engine. Some 30 per cent, of the heat in the exhaust gases may be recovered under good condi- tions. If this is recovered as hot water, the best use to make of this water is for heating buildings. If the heat is recovered as steam, to be used in an engine, the very low efficiency of the steam engine enters into the matter. Internal Combustion Engines 227 Prob. 330. How much water per hour is required in the jackets of a 1000 hp. engine having an actual efficiency of 0.25 and a jacket loss of 0.35, if the water temperature rises from 70° to 140°? (Ans., 50 900 lb.) Prob. 331. The loss to the exhaust in the above engine is 0.30, of which amount 28 per cent, is recovered. How many B.t.u. are recovered per hr.? (Ans., 853 000.) If this is all transferred to the jacket water, how much will that water be heated above 140°? (Ans., 16.8°, or to 156.8°.) If, on the contrary, it is used to generate steam at 100 lb. pressure from some of that water, how many B.t.u. must be added to each lb. of water? (Ans., 1078.4.) How many lb. of steam will be generated per hr.? (Ans., 790.) If this steam is used in a turbine which consumes 15.8 lb. of steam per Ihp.-hr., what hp. will the turbine develop? (Ans., 50.) What is the per cent, saving or gain by this complication? (Ans., 5 per cent.) Properties of Saturated Steam (Condensed from Steam Tables and Diagrams, by Marks and Davis, with the permission of the publishers, Messrs. Longmans, Green, & Co.) p t V h L H r nw \ n. M, 0.089 32 3294 1073.4 1073.4 1019.3 2.1832 2.1832 0.S63 70 871 38.06 1052.3 1090.3 994.0 0.0745 1.9868 2.0613 0.505 80 636.8 48.0 1046.7 1094.8 987.4 0.0932 1.9398 2.0330 0.696 90 469.3 68.0 1041.2 1099.2 980.8 0.1114 1.8944 2.0068 1 101.83 333.0 69.8 1034.6 1104.4 972.9 0.1327 1.8427 1.9754 2 126.15 173.5 94.0 1021.0 1115.0 956.7 0.1749 1.7431 1.9180 3 141.52 118.5 109.4 1012.3 1121.6 946.4 0.2008 1.6840 1.8848 4 153.01 90.5 120.9 1005.7 1126.5 938.6 0.2198 1.6416 1.8614 5 162.28 73.33 130.1 1000.3 1130.5 932.4 0.2348 1.6084 1.8432 6 170.06 61.89 137.9 995.8 1133.7 927.0 0.2471 1.5814 1.8285 7 176.85 53.56 144.7 991.8 1136.5 922.4 0.2579 1.5582 1.8161 8 182.86 47.27 150.8 988.2 1139.0 918.2 0.2673 1.5380 1.8053 9 188.27 42.36 156.2 985.0 1141.1 914.4 0.2756 1.5202 1.7968 10 193.22 38.38 161.1 9S2.0 1143.1 910.9 0.2832 1.5042 1.7874 11 197.75 35.10 165.7 979.2 1144.9 907.8 0.2902 1.4895 1.7797 12 201.96 32.36 169.9 976.6 1146.5 904.8 0.2967 1.4760 1.7727 13 205.87 30.03 173.8 974.2 1148.0 902.0 0.3025 1.4639 1.7664 14 209.55 28.02 177.5 971.9 1149.4 899.3 0.3081 1.4523 1.7604 14.696 212 26.79 180.0 970.4 1150.4 897.6 0.3118 1.4447 1.7565 IS 213.0 26.27 181.0 969.7 1150.7 896.8 0.3133 1.4416 1.7549 16 216.3 24.79 184.4 967.6 1152.0 894.4 0.3183 1.4311 1.7494 17 219.4 23.38 187.5 965.6 1153.1 892.1 0.3229 1.4215 1.7444 18 222.4 22.16 190.5 963.7 1154.2 889.9 0.3273 1.4127 1.7400 19 225.2 21.07 193.4 961.8 1155.2 887.8 0.3316 1.4045 1.7360 20 228.0 20.08 196.1 960.0 1156.2 885.8 0.3356 1.3965 1.7320 21 230.6 19.18 198.8 958.3 1157.1 883.9 0.3393 1.3887 1.7280 22 233.1 18.37 201.3 956.7 1158.0 882.0 0.3430 1.3811 1.7241 23 235.5 17.62 203.8 955.1 1158.8 880.2 0.3465 1.3739 1.7204 24 237.8 16.93 206.1 953.5 1159.6 878.5 0.3499 1.3670 1.7169 25 240.1 16.30 208.4 952.0 1160.4 876.8 0.3532 1.3604 1.7136 26 242.2 15.72 210.6 950.6 1161.2 875.1 0.3564 1.3542 1.7106 27 244.4 15.18 212.7 949.2 1161.9 873.5 0.3694 1.3483 1.7077 28 246.4 14.67 214.8 947.8 1162.6 872.0 0.3623 1.3425 1.7048 29 248.4 14.19 216.8 946.4 1163.2 870.5 0.3662 1.3367 1.7019 30 250.3 13.74 218.8 945.1 1163.9 869.0 0.3680 1.3311 1.6991 31 252.2 13.32 220.7 943.8 1164.5 867.6 0.3707 1.3257 1.6964 32 254.1 12.93 222.6 942.5 1165.1 866.2 0.3733 1.3205 1.6938 33 255.8 12.57 224.4 941.3 1165.7 864.8 0.3759 1.3155 1.6914 34 257.6 12.22 226.2 940.1 1166.3 863.4 0.3784 1.3107 1.6891 35 259.3 11.89 227.9 938.9 1166.8 862.1 0.3808 1.3060 1.6868 36 261.0 11.58 229.6 937.7 1167.3 860.8 0.3832 1.3014 1.6846 37 262.6 11.29 231.3 936.6 1167.8 859.5 0.3855 1.2969 1.6824 38 264.2 11.01 232.9 935.5 1168.4 858.3 0.3877 1.2926 1.6802 39 265.8 10.74 234.5 934.4 1168.9 857.1 0.3899 1.2882 1.6781 40 267.3 10.49 236.1 933.3 1169.4 855.9 0.3920 1.2841 1.6761 41 268.7 10.25 237.6 932.2 1169.8 854.7 0.3941 1.2800 1.6741 42 270.2 10.02 239.1 931.2 1170.3 853.6 0.3962 1.2769 1.6721 43 271.7 9.80 240.5 930.2 1170.7 852.4 0.3982 1.2720 1.6702 44 273.1 9.59 242.0 029.2 1171.2 851.3 0.4002 1.2681 1.6683 45 274.5 9.39 243.4 928.2 1171.6 850.3 0.4021 1.2644 1.6665 46 275.8 9.20 244.8 927.2 1172.0 849.2 0.4040 1.2607 1.6647 47 277.2 9.02 246.1 926.3 1172.4 848.1 0.4059 1.2571 1.6630 48 278.5 8.84 247.5 925.3 1172.8 847.1 0.4077 1.2536 1.6613 49 279.8 8.67 248.8 924.4 1173.2 846.1 0.4095 1.2502 1.6597 50 281.0 8.51 250.1 923.5 1173.6 845.0 0.4113 1.2468 1.6581 Steam and Other Vapoes 229 Properties of Saturated Steam — Continued (Condensed from Steam Tables and Diagrams, by Marks and Davis, with the permission of the publishers, Messrs. Longmans, Green, & Co.) p t V A L H r nw It, n. 51 282.3 8.35 261.4 922.6 1174.0 844.0 0.4130 1.2436 1.6666 52 283.5 8.20 262.6 921.7 1174.3 843.1 0.4147 1.2402 1.6649 53 284.7 8.05 253.9 920.8 1174.7 842.1 0.4164 1.2370 1.6534 54 285.9 7.91 256.1 919.9 1175.0 841.1 0.4180 1.2339 1.6519 55 287.1 7.78 266.3 919.0 1176.4 840.2 0.4196 1.2309 1.6605 56 288.2 7.65 257.5 918.2 1176.7 839.3 0.4212 1.2278 1.6490 57 289.4 7.52 258.7 917.4 1176.0 838.3 0.4227 1.2248 1.6475 58 290.5 7.40 259.8 916.5 1176.4 837.4 0.4242 1.2218 1.6460 59 291.6 7.28 261.0 915.7 1176.7 836.5 0.4267 1.2189 1.6446 60 292.7 7.17 262.1 914.9 1177.0 836.6 0.4272 1.2160 1.6432 61 293.8 7.06 263.2 914.1 1177.3 834.8 0.4287 1.2132 1.6419 62 294.9 6.95 264.3 913.3 1177.6 833.9 0.4302 1.2104 1.6406 63 295.9 6.85 266.4 912.5 1177.9 833.1 0.4316 1.2077 1.6393 64 297.0 6.75 266.4 911.8 1178.2 832.2 0.4330 1.2050 1.6380 65 298.0 6.65 267.6 911.0 1178.6 831.4 0.4344 1.2034 1.6368 66 299.0 6.56 268.6 910.2 1178.8 830.6 0.4368 1.2007 1.6356 67 300.0 6.47 269.6 909.5 1179.0 829.7 0.4371 1.1972 1.6343 68 301.0 6.38 270.6 908.7 1179.3 828.9 0.4386 1.1946 1.6331 69 302.0 6.29 271.6 908.0 1179.6 828.1 0.4398 1.1921 1.6319 70 302.9 6.20 272.6 907.2 1179.8 827.3 0.4411 1.1896 1.6307 71 303.9 6.12 273.6 906.5 1180.1 826.5 0.4424 1.1872 1.6296 72 304.8 6.04 274.6 905.8 1180.4 826.8 0.4437 1.1848 1.6286 73 305.8 6.96 275.5 905.1 1180.6 825.0 0.4449 1.1825 1.6274 74 306.7 6.89 276.5 904.4 1180.9 824.2 0.4462 1.1801 1.6263 75 307.6 6.81 277.4 903.7 1181.1 823.5 0.4474 1.1778 1.6252 80 312.0 6.47 282.0 900.3 1182.3 819.8 0.4636 1.1666 1.6200 85 316.3 6.16 286.3 897.1 1183.4 816.3 0.4690 1.1661 1.6151 90 320.3 4.89 290.6 893.9 1184.4 813.0 0.4644 1.1461 1.6105 95 324.1 4.65 294.6 890.9 1185.4 809.7 0.4694 1.1367 1.6061 100 327.8 4.429 298.3 888.0 1186.3 806.6 0.4743 1.1277 1.6020 105 331.4 4.230 302.0 885.2 1187.2 803.6 0.4789 1.1191 1.5980 110 334.8 4.047 305.6 882.6 1188.0 800.7 0.4834 1.1108 1.5942 115 338.1 3.880 309.0 879.8 1188.8 797.9 0.4877 1.1030 1.5907 120 341.3 3.726 312.3 877.2 1189.6 796.2 0.4919 1.0964 1.5873 125 344.4 3.583 315.5 874.7 1190.3 792.6 0.4959 1.0880 1.6839 130 347.4 3.462 318.6 872.3 1191.0 790.0 0.4998 1.0809 1.5807 140 353.1 3.219 324.6 867.6 1192.2 785.0 0.6072 1.0676 1.5747 150 358.5 3.012 330.2 863.2 1193.4 780.4 0.5142 1.0650 1.5692 160 363.6 2.834 335.6 868.8 1194.6 775.8 0.5208 1.0431 1.6639 170 368.5 2.676 340.7 864.7 1196.4 771.5 0.5269 1.0321 1.5590 180 373.1 2.533 346.6 860.8 1196.4 767.4 0.5328 1.0215 1.5643 190 377.6 2.406 360.4 846.9 1197.3 763.4 0.6384 1.0114 1.6498 200 381.9 2.290 354.9 843.2 1198.1 759.6 0.6437 1.0019 1.6456 210 386.0 2.187 369.2 839.6 1198.8 766.8 0.6488 0.9928 1.5416 220 389.9 2.091 363.4 836.2 1199.6 752.3 0.6638 0.9841 1.5379 230 393.8 2.004 367.5 832.8 1200.2 748.8 0.5586 0.9768 1.5344 240 397.4 1.924 371.4 829.6 1200.9 746.4 0.5633 0.9676 1.5309 250 401.1 1.850 375.2 826.3 1201.5 742.0 0.5676 0.9600 1.5276 2947 689.0 0.05 ? ? ? ? INDEX Reference is to Article numbers unless otherwise specified. absolute temperature, 11 absolute zero, 11 action of engine, 7 adiabatic, 28, 29, 72, 79 air, 18 air compressor, 40-49 air consumption, air engine, 52, 53 air cooler, 125 air engine, 38, 39, 50-55 air machinery, 38-62 air refrigeration, 57-62 air-steam mixture, 92 alcohol, 153 ammonia, 112, 113, page 184 ammonia condenser, 125 automobile engine, 157 avaUabihty of heat, 36 back pressure, 88 desirable, 102 Baum6 scale, 159 binary vapor engine, 103 blast furnace gas, 163, 155 boiler, 125, 126 boiling points of gases, 18 boiUng points of liquids, 63 Boyle's law, 9, 20 brine, 115 brine cooler, 125 brine system, 115 British thermal unit, 3 bucket friction, 138, 143 calcium chloride brine, 115 calorie, 3 calorimeter, throtthng, 135 carbon dioxide, 65, 112 carbon dioxide refrigerating machine, 119-121 carbon monoxide, 18 Carnot cycle, 34-37, 88-89 Centigrade temperature, 2 Charles' laws, 10 clearance, 7, 23, 95, 104 gas engine, 150 coal gas, 153, 165 coeflBcient of heat transmission, 125 coke oven gas, 153, 155 combination turbine, 146 complete expansion cycle, 80 compound steam engine, 94, 98, 100, 102, 106-109 compound turbine, 143-146 compressed air, 38-56 compressed air blast, oil engine, 159 compressed air plant, 55, 56 compressed air transmission, 56 compression, 95, 97, 98 compression, air engine, 50 Du-esel engine, 160, 162 internal combustion engine, 164 compression ratio, 38 Otto cycle, 160, 153, 169 compressor, air, 40-49 compressor, refrigeration. 111 condensation, 78 cyhnder, 95-100 condenser, 49, 59, 92, 101, 129 refrigeration, 111 condensing engine, 88, 94 constant dryness curve, 72 entropy, 79 heat content, 76 volume, 75 convergent nozzle, 136 cooling in air compressor, 41, 43, 47 air engine, 60, 54 counter flow, 124 230 Index. 231 critical pressure, 136 critical temperature, 65 Curtis turbine, 144 cycle, 21, 22, 34 Diesel, 160, 161 Ericsson, 62 ideal vapor, 80 incomplete expansion, 95 Otto, 149-151 Rankine, 80, 95 for refrigeration, 111 regenerative, 61, 62 Stirling, 62 superheated steam, 84-87 cylinder condensation, 95-100 cylinder ratio, 106, 108 Dalton's law, 13, 90 Davis formula, 66 De Laval turbine, 138-142 dense air ice machine, 60 diagram, indicator, 95 diagram factor, 104 compound engine, 107, 108 gas engine, 155 Diesel engine, 160-162 difference of specific heats, 15, 16 disgregation work, 2, 18, 63 direct expansion, 115 displacement, 7, 23, 42, 115 specific, 116 distiUer, 130 divergent nozzle, 136 double-acting engine, 7 double-flow turbine, 146 double-valve engine, 94 drop, compound engine, 108 dry compression, 117 dryness, effect on effi[ciency, 88 dry vapor, 64 dummy piston, 146 economizer, 125, 128 economy, gas engine, 165 effects of heat, 2 efficiency, 5, 6 air engine, 64 efficiency, air refrigeration, 57, 59 Carnot cycle, 34 compressed air plant, 55, 56 cycle, 22 dense air ice machine, 60 Diesel engine, 160, 161 evaporation, 131 heat engine, 34, 36 ideal steam engine, 88 incomplete expansion cycle, 81 internal combustion engine, 163- 165 Joule cycle, 38 mechanical (gas engine), 156, 157 nozzle, 137, 141 Otto cycle, 150 variable specific heat, 152 Rankine cycle, 80, 84-87 for refrigeration, 114, 115, 118 regenerative cycle, 62 relative, 93, 94, 97, 155 steam cycle, 82 steam engine, 93-103 Stirling cycle, 62 turbine, 141, 142, 147, 148 two-cycle gas engine, 157 volumetric, 42, 46, 155, 157 end thrust, 146 engine action, 7 entropy, 67-73 of hqmd, 71 superheated steam, 83 entropy of vaporization, 71 equivalent evaporation, 73 equivalent heat and mechanical units, 73 equivalent mean effective pressure, 107 ether, 112 ethyl chloride, 112 evaporator, 125, 130, 131 exhaust loss, gas engine, 166 exhaust steam, quality of, 101 expander, 60 expansion in air engine, 50 in nozzle, 136 ratio of, 96, 104 232 Index. expansion valve, 111, 113 exponentials, valves of, page 12 external work, 2 any path, 29 graphical representation, 19 poljdiropic, 26 superheating, 83 vapor adiabatic, 79 vaporization, 65, 74, 77 factor, diagram, 104 factor of evaporation, 73, 83 Fahrenheit temperature, 2 feed water heater, 125, 129 feed water temperature, 73 first law of thermodynamics, 4 flow of air, 136 flow of steam, 133-137 fluid friction, 156 fluids for refrigeration, 112 four-cycle engine, 149-156 four-valve engine, 94 free air, 42, 52 free expansion, 136 friction, nozzle, 134-137 turbine, 141, 142 fuel ofl, 153, 159 furnace efficiency, 126 gases, composition, 155 heat value, 155 gasoline, 153 gauge pressure, 9 governing gas engines, 153 gun, gases in, 32 heat absorbed, any path, 29 graphical representation, 33 polytropic, 27 heat balance, gas engine, 166 heat chart, 86, 87 heat expenditure, forming vapor, 73 heat of liquid, 63 heat rate, 82, 93, 163 heat transfer appliances, 123-132 heat unit, 3 heat value, gases, 155 liquids, 159 heating of liquid, 63, 68 helium, 18 high heat value, 155 hit-or-miss governing, 153 horse power, air engine, 51 air refrigeration, 58, 59 compressing air, 42, 45 dense air ice machine, 60 engine, 7 impulse turbine, 140 reaction turbine, 146 steam boiler, 126 hot air engine, 61, 62 humidity, 91 hydrogen, 18 ice melting effect, 59 ideal air engine, 53 air refrigerating machine, 58-62 steam rate, 82 ignition, 153, 159 imperfect gas, 32 impulse turbine, 138-142 incomplete expansion cycle, 81, 95 indicated horse power, 7 indicator, 7 indicator diagram, 7, 95, 149, 154 indirect refrigeration, 115 initial pressure, 88, 147 injector, 134 intercooler, 44, 47, 48, 125 interoooler pressure, 45, 48 internal combustion engine, 149-166 internal energy, 63, 65, 74 isodiabatic, 31 isothermal, 20, 29 jacket, air compressor, 43, 47 gas engine, 166 steam, 97, 98, 104 Joule cycle, 38, 39, 57 Joule's law, 18 kerosene, 153 kinetic efficiency, 139, 143 Index. 233 latent heat of fusion, 59 of vaporization, 64, 65 law of perfect gas, 12 load vs. efficiency, turbine, 148 low heat value, 155 low-pressure turbine, 147 marine reaction turbine, 146 steam engine, 99 ■ mass-flow theory, 125 maxirmim efficiency, heat engine, 34 flow, nozzle, 136 mean B.t.u., 3 mean effective pressure, 7, 23 air engine, 53 Carnot cycle, 37 dense air ice machine, 60 Diesel engine, 160, 162 equivalent simple engine, 107' Joule cycle, 39 Otto cycle, 151, 153, 155 Rankine cycle, 80, 84, 87 refrigeration, 114, 115, 118 steam engine, 80, 81, 104, 105 Stirling cycle, 62 superheated steam, 105 two-stage air compressor, 45 mean temperature difierence, 124 mechanical eflBciency, 6 Diesel engine, 162 gas engine, 156, 157 refrigeration, 115 turbine, 142 mechanical equivalent of heat, 4 methane, 18 mixtures, 123 air and steam, 90-92 gases, 13 moist air, 90-92 molecular weights, 18 Mollier diagram, 86, 87 multiple effect evaporator, 131 multiple expansion engine, 100, 110 multi-stage air compressor, 48 refrigeration, 117 turbine, 143-146 16 natural gas, 153, 155 negative heat of liquid, 63 negative loop, 3 negative specific heat, 14 nitrogen, 18 non-condensing engine, 94 nozzle, 136, 137 nozzle angle, 138 oil engine, 159 oil gas, 155 Otto cycle, 149-151 outside compression, 157 overload capacity, 7, 156 oxygen, 18 parallel flow, 124 Parsons turbine, 145, 146 parts of engine, 7 perfect gas, 8-37 peripheral speed, 139, 140, 144, 146 permanent gas, 8-37 pipe covering, 132 piston pressures, 106 piston speed, 7, 104, 115 polytropic, 24-27, 29 power-speed curve, marine engine, 99 preheat, 54, 55 preheater, 54 pressure, 8 pressure-compounded turbine, 144 pressure-temperature curve, 63 producer gas, 153, 155 properties of gases, 18 of steam, 66, 74 propulsion, power for, 6 quadruple-expansion engine, 100,103 110 quaUty governing, 153 ^ quality of steam, 135 quantity governing, 153 radiant heat, 126 radiation from steam pipes, 132 radiator, 125 Rankine cycle, 80, 84-87, 95 for refrigeration, 111, 114, 118 234 Index. ratio of expansion, 88, 96, 104, 161, 162 ratio of specific heats, 17 reaction turbine, 145, 146 receiver, 106, 125 reduction gear, 142 refrigeration, 111-122 refrigeration, air, 57-62 Carnot cycle, 35 coils, 125 regenerative engine, 61, 62, 103 reheater, 100 relative efficiency, 53, 55, 93, 94, 97, 142, 155 relative humidity, 91 relative velocity, 138 releasing valve gear, 94 rotation loss, 141 saturated air, 90 saturated vapor, 64 scavenging, 157 second law of thermodynamics, 36 simple steam engine, 104, 105 simple impulse turbine, 138-142 single-acting engine, 7 single-stage turbine, 138-142 single-valve engine, 94 specific displacement, 116 specific gravity, liquid fuels, 159 specific heat, 3 any path, 29 gases, 14, 15 polytropic, 27 variable, 152 speed, piston, 104 speed-power curve, 99 speed, steam engine, 99, 104 turbine, 140 steam, 63-92 steam consumption, engine, 94, 96 steam engine, action, 95 compound, 94, 98, 100, 102 condensing, 94 efficiency, 93-103 heat rate, 93 mechanical efficiency, 100 steam engine, non-condensing, 94 piston speed, 104 power, 93-100 quadruple, 100, 103 regenerative, 103 triple, 94, 100 Uniflow, 103 vacuum, 102 valves, 94 steam jacket, 97, 98, 104 steam power plant, 80 steam rate, 82, 142 superheated, 94, 98 table, 66 turbine, 133-148 straight line law, boiler, 126 sulphur dioxide, 112 refrigerating machine, 122 supercompression, 155 superheat, 83, 88, 109, 110 in refrigeration, 117, 118 superheater, 125, 127 superheated steam, efficiency, 94, 98, 148 mean effective pressure, 105 superheated vapor, 64, 83-87 superheating, 72 supersaturated air, 90 surface condenser, 125, 129 surface efficiency, 126 temperature, 2, 3 temperature-entropy diagram, 67-73 temperature ranges, compoimd en- gine, 106 terminal drop, 108 thermal efficiency, 6 thermodynamics, definition, 1 thermodynamic surface, 12 throttling calorimeter, 135 timed injection of oil, 159 tonnage, 69, 115, 116 total heat of vapor, 65 total heat-entropy diagram, 86, 87 total heat-pressure diagram, 87 transfer of heat, 123-132 triple-expansion engine, 94, 100, 110 Index. 235 turbine, 133-148 two-cycle engine, 157, 158, 159, 162 two-stage air compressor, 44H18 Uniflow engine, 103 vacuum, 92, 148 best for engine, 102 pump, 49 valve, steam engine, 94 valveless gas engine, 157 Van der Waals equation, 32 vapor, 8, 63-92 for heat engine, 89 refrigeration, 111-122 vaporization, 64, 65, 72, 74 variable specific heat, 152 velocity, adiabatic flow, 133 velocity compounding, 143, 144 velocity diagram, 138, 144, 145 energy, 133 nozzles, 136, 137 steam, in reaction turbine, 146 volume of gas, 8, 12 liquid, 65, 77 superheated steam, 83 vapor, 64, 74, 75 volumetric efficiency, 42, 46, 115, 155 157 water gas, 153, 155 water required air compressor, 43 Westinghouse-Parsons turbine, 146 wet compression, 117 wet vapor, 64, 72, 74-76 wire-drawing, 134^-137 work of turbine buckets, 138, 142 143, 145, 146 The Literature of Naval AND Marine Science On our shelves is the most complete stock of technical, industrial, engineering and scientific books in the United States. 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