CORNELL UNIVERSITY LIBRARY Cornell University Library TJ 1340.U58 1921 Progress report of the National screw th 3 1924 022 812 519 *. Cornell University Library The original of tiiis book is in tine Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924022812519 DEPARTMENT OF COMMERCE BUREAU OF STANDARDS S. W. STRATTON, Dirictor PROGRESS REPORT OF THE • NATIONAL SCREW THREAD COMMISSION (AUTHORIZED BY CONGRESS, JULY 18, 1918, H. R. 10852) AS APPROVED JUKE 19, 1920 JA^fUARY 4, 1921 MISCELLANEOUS PUBLICATIONS OF THE BUREAU OF STANDARDS No. 42 WASHINGTON GOVERNMENT PRINTING OFFICE 1921 PREFACE Recognizing the impossibility of bringing out a report of this character which in the first issue in entirely free from error or inconsistency, Congress has extended the Hfe of the commission for a period of two years, in which such corrections and changes will be made as are found necessary or desirable by practical use of the report in the designing room and in the shop. Criticisms and suggestions for the improvement of the report should be addressed to the National Screw Thread Commission, Btueau of Standards, Washington, D. C. PROGRESS REPORT OF THE NATIONAL SCREW THREAD COMMISSION (Authorized by Congress. July 18. 1918, H. R. 10852) AS APPROVED JUNE 19, 1920 CONTENTS p^g^ Preface 2 I. Introduction 4 1. Origin and progress of commission 4 2 . Purpose of report 4 3. Utility of report 5 4. Organization and procedure of commission S 5. Arrangement of report S 11. Terminology 6 1 . Introductory 6 2. Definitions 6 3. Sjrmbols 8 4. Illustrations showing terminology 9 III. Form of thread 9 I. National form 9 ii. National fire-hose coupling-thread form 13 3. National hose-coupling thread form 16 IV. Thread series adopted 16 1. Introductory 16 2. National coarse-thread series. 17 3. National fine-thread series 17 4. National fire-hose coupling threads 18 5. National hose-coupling threads , 18 6. National pipe-thread series 19 V. Classification and tolerances 21 1. General 21 2 . Qassification of fits 22 (a) General specifications 23 (6) Class I, loose fit 23 (c) Class II-A, medium fit (regular) 33 (d) Class II-B, medium fit (special) 41 (e) Class III, close fit 47 (/) Class IV, wrench fit 55 3. Tolerances 56 (a) Tolerances represent extreme variations 56 (6) Pitch diameter tolerances 56 (c) Class I and Class II tolerances 56 (d) Pitch diameter tolerances on screw 56 (e) Tolerances on major diameter of screw 56 (J) Tolerances on minor diameter of screw 56 (g) Tolerances on major diameter of nut 57 (A) Tolerances on minor diameter of nut 57 (i) JUustration 57 (y) Scope of tolerance specifications 57 3 4 NATIONAL SCREW THREAD COMMISSION Page VI. Gages. ; ■ S8 I. Introductory 5^ (o) Fundamentals S^ (6) Gage classification 6o VII. National pipe threads 6o 1. Introductory 6o 2 . National standard pipe threads 6i VIII. Futture work of commission 84 1. Threads requiring standardization 84 2. Standardization of products closely allied to the manufacture of screw threads 84 3. Possibility of international standardization 84 IX. Appendixes 86 1. Origin of the commission 86 2. Organization of the commission 87 3. Procedure of commission 89 4. Historical 93 5. Technical; 94 6. Gages and methods of test 98 7. Typical specifications for screw-thread products 107 X. Index 109 I. INTRODUCTION 1. ORIGIN AND PROGRESS OF COMMISSION The National Screw Thread Commission, which was created by an act of Congress (H. R. 10852) approved July 18, 1918, for the purpose of ascertaining and estabUshing standards for screw threads for use of the various branches of the Federal Govern- ment and for the use of mantifacturers, recommends herewith certain systems of threads, together wit& information, data, and specifications pertaining to the manufacture of the threads recom- mended. 2. PURPOSE OF REPORT It is the desire of the commission to make available to Amer- ican manufacturers at the present time the information contained in its progress report for immediate use, rather than delay making a report in order to consider more fully the possibilities of inter- national standardization of screw threads. It is the opinion of the commission, however, that international standardization of screw threads is very desirable and that the present time is most opportune for accomplishments in this direction. Further refer- ence is made to the possibilities of international standardization in Section VIII of this report. In the time provided in the act of Congress the commission has devoted its attention to the standardization of only those threads, sizes, types, and systems which are of paramount im- portance by reason of their extensive use and utility. As indi PROGRBSS REPORT 5 cated in Section VIII, there remains much to be accomplished along the lines of standardization of special but important threads, and of maintaining progress in our standardization work in keep- ing with the developments of mantifacturing conditions. 3. UTILITY OF REPORT The advances made by the commission up to date will reduce the variety of screw threads in general use, facilitate manufacture in case of war, make the best use of labor in our industries in time of peace, increase the safety of travel by rail, steamship, and aeroplane, and in general will increase the dependability of all mechanisms. The war has given a new life to industrial activities in all countries and has made it necessary for us not only to share in the progress in standardization but to take advantage of every possible means to maintain America's progress. We, as a people, are keenly awake to the economic necessities of the reconstruction period and the period of peace following, and every step toward standardization of our products will result in increased production with a minimum expenditure of materials, energies, and other resources. 4, ORGANIZATION AND PROCEDURE OF COMMISSION Prior to the formal appointment, tmder date of September 21, 1 91 8, of the various commissioners, a preliminary meeting was held at Washington, D. C, on September 12. At this preliminary meeting was outlined the detailed organization of the commission as described in Appendix 2 and, also, a program covering the pro- cedure of the commission as described in Appendix 3. The commission in formulating this progress report has acted largely in the capacity of a judiciary, basing its decisions upon evidence received from authorities on screw-thread subjects and upon the conclusions drawn by other organizations having to do with standardization of screw threads. In addition, the various subjects dealt with have been considered with a knowledge of present mantifacturing conditions and with anticipation of further development in the production of screw-thread products. Above all, it is the intention of the commission to facilitate and promote progress in manufacture. 5. ARRANGEMENT OF REPORT There are included in the body of the report matters of partic- ular importance and of general interest, while in the appendixes there is arranged detailed information of both a general and a technical nature. There is included in the body of the report 6 NATIONAL SCREW THREAD COMMISSION sufficient information to permit the writing of definite and com- plete specifications for the purchase of screw-thread products, and there is included in the appendixes material which explains or goes more fully into the application of the specifications. The subjects covered in the report are arranged in the following manner: I. Introductory. II. Terminology. III. Form of thread. IV. Thread series adopted. ' V. Classification and tolerances. VI. Gages. VII. National pipe threads. VIII. Future work of commission. IX. Appendixes. X. Index. II. TERMINOLOGY 1. INTRODUCTORY In this progress report there are utilized, as far as possible, nontechnical words and terms which would best convey to the producer and user of screw threads the information presented. 2. DEFINITIONS The following definitions are given of the more important terms used in the report. Definitions of terms which are obvi- ously elementary in character are intentionally omitted. (a) Words REi^ating to Screw Threads. — i . Screw Thread. — A ridge of uniform section woimd in the form of a helix on the inside or outside surface of a cylinder or cone. 2. Screw Helix. — ^The path of a point moving at a uniform angular rate on a cylindrical or conical surface and at the same time moving at a uniform axial rate. 3. Major Diameter {formerly known as "outside diameter"). — The largest diameter of the thread on the screw or nut. The term "major diameter" replaces the term "outside diameter" as ap- plied to the thread of a screw and also the term "full diameter" as applied to the thread of a nut. 4. Minor Diameter {formerly known as "core diameter"). — ^The smallest diameter of the thread on the screw or nut. The term "minor diameter" replaces the term "core diameter" as applied to the thread of a screw and also the term " inside diameter " as applied to the thread of a nut. 5. Pitch Diameter. — On a straight screw thread the diameter of an imaginary cylinder which would pass through the threads at PROGRESS REPORT 7 such points as to make the width of the threads and the width of the spaces cut by the surface of the cyhnder equal 6. Pitch. — ^The distance from a point on a screw thread to a corresponding point on the next thread measured parallel to the axis. The pitch = Number of threads per inch. 7. Lead. — ^The distance a screw thread advances axially in one turn. On a single-thread screw, the lead and pitch are identical; on a double-thread screw, the lead is twice the pitch; on a triplcr thread screw, the lead is three times the pitch, etc. 8. Angle of Thread. — ^The angle included between the sides of the thread measured in an axial plane. 9. Helix Angle. — ^The angle made by the helix of the thread at the pitch diameter with a plane perpendicular to the axis. 10. Crest. — The top surface joining the two sides of a thread. 11. Root. — ^The bottom surface joining the sides of two adja- cent threads. 12. Side. — ^The surface of the thread which connects the crest with the root. jj. Axis of a Screw. — The longitudinal central line through the screw, 14. Base of Thread. — ^The bottom section of the thread, the greatest section between the two adjacent roots. 15. Depth of Thread. — ^The distance between the top and the base of thread measiured normal to the axis. 16. Number of Threads. — Number of threads in any unit of length. 17. Length of Engagement. — ^The length of contact between two mating parts, measured axially. 18. Depth of Engagement. — ^The depth of thread in contact of two mating parts, measured radially. (b) Words Rei/ATing to Ci^assification and Tolerances. — J. Allowance (Neutral Zone). — A difference in dimensions, the limits of which are prescribed; it is to provide for different kinds or classes of fit. 2. Tolerance. — A definite difference in the dimensions pre- scribed in order to permit of variations in manufacture. Extreme Tolerance. — ^The maximum and minimum tolerance permitted by the designer, the limits of which are to be placed on the drawings. It is the net tolerance as affected by the master-gage tolerance. 8 NATIONAL SCREW THREAD COMMISSION Net Tolerance. — ^The tolerance limits within which the product is ordinarily passed by the master gages. It is the extreme tolerance as affected by the master-gage increment. 3. Basic. — ^The theoretical or nominal standard size from which all variations are made. 4. Finish. — ^The character of the surface on a screw thread. 5. Crest Clearance. — Defined on a screw form as the space between the top of a thread and the root of its mating thread. 6. Fit. — ^The relation between two mating parts with reference to ease of assembly; for example; Wrench fit; close fit; medium fit; loose fit. The quality of fit is dependent upon both the relative size and the quality of finish of the mating parts. 7. Neutral Zone (Allowance) .^A space between the mating parts which must not be encroached upon. 8. Gage Increment. — Gage increment is a predetermined allow- ance by which the net tolerance of the product is increased for gaging purposes. 9. Limits. — ^The extreme dimensions, which are prescribed, to provide for variations in fit and workmanship. 3. SYMBOLS For use in formulas for expressing relations of screw threads and for use on drawings and for similar purposes the following S3mibols should be used: Major diameter D (Corresponding radius). d Pitch diameter E (Corresponding radius) e Minor diameter K (Corresponding radius) k Angle of thread. . . . ; A (One-half angle of thread) a Number of turns per inch N Number of threads per inch n Lead P =j^ Pitch or thread interval p =— Helix angle f p Tangent of helix angle S = — -=■ Width of basic flat at top, crest, or root F Depth of basic truncation ./ Depth of sharp V-thread H Depth of national (U. S.) form of thread h Included angle of taper Y (One-half included angle of taper) y Additional Symbols for national pipe threads are given in Sec. VII. PROGRESS REPORT 9 Symbols are for use on correspondence, drawings, shop and storeroom cards, specifications for parts, taps, dies, gages, etc., and on tools and gages. The basis of the system is the initial letters of the series, pre- ceded by the diameter in inches (or the screw number) and number of threads per inch, all in Arabic characters, followed by the classi- fication of fit in Roman numerals. Examples: National Coarse-Tliread System: To specify a threaded part i in.-diameter, 8 threads per inch, Mark Class I fit i"—8—NC—l National Fine-Thread System: Threaded part i in.-diameter, 14 threads per inch, Class III fit. i" — 14 — NF — III National Form, Special Pitch: Threaded part i in.-diameter, 12 threads per inch, Class IVfit. i" — 12 — N — IV National Pipe-Thread Series: National taper pipe thread. Threaded part i in.-diameter, iiK threads per inch i"—ii}4—NPT National straight pipe thread i" — iiX — NFS National Fire-Hose Thread Series and National Hose-Thread Series: Threaded part 3 in.-diameter, 6 threads per inch 3" — 6 — NR Threaded part i in.-diameter, iiX threads per inch i" — zi}4 — NH Remarks. — ^The number of threads per inch must be indicated in all cases, irrespective-of whether it is the standard ntunber of threads for that particular size of threaded part or special. SymboIvS for Wire Measurements Measurement over wires M Diameter of wire G (Corresponding radius) g 4. ILLUSTRATIONS SHOWING TERMINOLOGY The following illustrations of thread forms illustrate the use of the terms used in the report and as previously defined. (See Figs. I and 2.) III. FORM OF THREAD 1. NATIONAL FORM The national form of thread profile as specified herein, and known previously as the United States Standard or Sellers' Pro- file, is adopted by the commission and shall hereafter be known as the National Form of Thread. (a) Where Used.— The National Form of Thread Profile shall be used for all screw-thread work except when otherwise specified for special purposes. lO NATIONAL SCREW THREAD COMMISSION (6) Specifications. — ^The basic angle of thread (A) between the sides of the tliread measured in an axial plane shall be 60°. The line bisecting this 60° angle shall be perpendicular to the axis of the screw thread. A-jBilJUiMlML- \ ^MINORDIAM t->' fOafside Dia .]B - (£{ fecfii^eDia )£. (Core DicL)K 3CR£W. Fig. I. — Screw thread notation The basic flat at the root and crest of the thread form will be )4xp,oro.i25Xp. The basic depth of the thread form will be 0.649519 X /> = 0-649519 n where /> = pitch in inches, n== number of threads per inch. PROGRESS REPORT II (c) IivivUSTRATiON. — ^There are indicated in Fig. 3 the relations as specified herein for the National Form of Thread for the minimum nut and maximum screw, medium fit. These relations are fiu-ther shown in Figs. 5, 9, and 11. (d) Ci^EARANCE IN Nut. — i. Clearance at Minor Diameter. — A clearance shall be provided at the minor diameter of the nut by Fig. 2. — Screw thread notation removing the thread form at the crest by an amount equal to one- sixth to one-fourth of the basic thread depth. 2. Clearance at Major Diameter. — A clearance at the major diameter of the nut shall be provided by decreasing the depth of the truncation triangle by an amount equal to one-third to two- thirds of its theoretical value. 12 NATIONAL SCREW THREAD COMMISSION National form of thread for minimum nut and maximum screw Note. — ^No allowance is shown. This condition exists in Class II, Medium Fit, where both the Tninitnum nut and the maximum screw are basic. ' NOTATION A=bO° Angle of thread a=30° One-half angle of thread p=- Pitch n n= f/= 0.86602 5 p . .Number of threads per inch h= .649519 p. .Depth of 60° sharp V thread 5/6/i= .541266 p . .Depth of national form thread F= .125000 p.. /=: .108253 p . . Width of flat at crest and root of national form = l/8H = l/6h Depth of truncation FlG. 3. — National form of thread PROGRESS REPORT 2. NATIONAL FIRE-HOSE COUPLING THREAD FORM 13 For threads cut on fire-hose couplings the form of the thread profile will be as specified herein and previously known and speci- fied as the National Standard Hose Coupling Thread recommended (See Tables 3 and 4 for diinensions. See Table 5 for tderauoes) Fig. 4. — National fire hose and national hose coupling threads by the National Fire Protection Association and by the Bureau of Standards, and known hereafter as the National Fire-Hose Coupling Thread. (a) Specifications. — ^The basic angle {A) between the sides of the thread measured in an axial plane shall be 60°. The line bisecting this 60° angle shall be perpendicular to the axis of the screw thread. H NATIONAL SCRBW THREAD COMMISSION /VAr/O/VAU TH/z£ADS per lr)ch BASIC SIZE'S Fig. 5. — National fire hose coupling thread PROGRESS REPORT 15 National hose couplings tolerances, allowances, and clear- ances, illustrated for 3/4 in.— 1 1 1/2 threads per inch COUfUNG FO/?M T"/* 7-/ R Sizes equivalent Threads Major Pitch Minor of major Pitch Depth of per inch diam. diam. diam. diam. thread Inches Inches Inches mm Inch Inch 1 64 0.073 0.0629 0.0527 1.854 0.0156250 0.0101 2 56 .086 .0744 .0628 2.184 .0178571 .0116 3 48 .099 .0855 .0719 2.515 .0208333 .0135 4 40 .112 .0958 .0795 2.845 .0250000 .0162 5 40 .125 .1088 .0925 3.175 .0250000 .0162 6 32 .138 .1177 .0974 3.505 .0312500 .0203 8 32 .164 .1437 .1234 4.166 .0312500 .0203 10 24 .190 .1629 .1359 4.826 .0416667 .0271 12 24 .216 .1889 .1619 5.486 .0416667 .0271 M 20 .2500 .2175 .1850 6.350 .0500000 .0325 18 .3125 .2764 .2403 7.938 .0555556 .0361 V 16 .3750 .3344 .2938 9.525 .0625000 .0406 tV 14 .4375 .3911 .3447 11.113 .0714286 .0464 a 13 .5000 .4500 .4001 12.700 .0769231 .0500 % 12 .5625 .5084 .4542 14. 288 .0833333 .0541 11 .6250 .5660 .5069 15.875 .0909091 .0590 8^ 10 .7500 .6850 .6201 19.050 .1000000 .0650 lA 9 .8750 .8028 .7307 22.225 .1111111 .0722 1 8 1.0000 .9188 .8376 25.400 . 1250000 .0812 IH 7 1.1250 1.0322 .9394 28.575 .1428571 .0928 IM 7 1 2500 1. 1572 1.0644 31.750 .1428571 .0928 1^ 6 1.5000 1.3917 1.2835 38.100 . 1666667 .1083 iji 5 1.7500 1.6201 1.4902 44.450 .2000000 .1299 2 4H 2.0000 1.8557 1.7113 50.800 .2222222 .1443 2M 4M 2.2500 2. 1057 1.9613 57.150 .2222222 .1443 2^ 4 2.5000 2.3376 2. 1752 63.500 . 2500000 .1624 2Ji 4 2.7500 2.5876 a. 4252 69.850 .2500000 .1624 3 4 3.0000 2.8376 2.6752 76. 200 .2500000 .1624 20 NATIONAL SCREW THREAD COMMISSION TABLE 2.— National Fine-Thread Series Identification Basic diameters Thread data 1 2 3 4 5 6 7 8 n D E K Metric P h Sizes equivalent Tlueads Major Pitch Minor of major Pitch Depth of per inch dlam. dlam. dlam. dlam. thread Inches Inches Inches mm Inch Inch 80 0.060 0.0519 0.0438 1.524 0.0125000 0.00812 1 "iz .073 .0640 .0550 1.854 .0138889 .0156250 .00902 i 64 :J)86 .0759 .0657 2.184 .01014 3 56 .099 .0874 .0758 2.515 .0178571 .01160 4 •48 .112 .0985 .0849 2.845 .0208333 " .01353 5 44 .125 .1102 .0955 3.175 .0227273 .01476 6 40 .138. .1218 .1055 3.506 .0250000 .01624 8 36 .164 .1460 .1279 4.166 .0277778 .01804 10 32 .190 .1697 .1494 4.826 .0312500 .02030 12 28 .216 .1928 .1696 5.486 .0357143 .02319 M 28 .2500 .2268 .2036 6.350 .0357143 .02319 A 24 .3125 .2854 .2584 7.938 .0416667 .02706 y^ 24 .3750 .3479 .3209 9.525 .0416667 .02706 iV 20 .4375 .4050 .3725 11.113 .0500000 .03248 J4 20 .5000 .4675 .4350 ' 12.700 .0500000 .03248 Ps 18 .5625 . .5264 .4903 14.288 .0555556 .03608 ra .6250 .5889 .5528 15.875 .0555556 .03608 % 16 .7500 .7094 .6688 19.050 .0625000 .04060 ^ 14 .8750 .8286 .7822 22.225 .0714286 .04640 1 14 1.0000 .9536 .9072 25.400 .0714286 .04640 ^H 12 1.1250 1.0709 1.0167 28.575 .0833333 .05413 iH 12 1.2500 1.1959 1.1417 31.750 .0833333 .05413 12 1.5000 1.4459 1.3917 38.100 .0833333 . .05413 IM 12 1.7500 1.6959 1.6417 44.450 .0833333 .05413 2 12 2.0000 1.9459 1.8917 50.800 .0833333 .05413 2H 12 2.2500 2.1959 2.1417 57.150 .0833333 .05413 2J^ 12 2.5000 2.4459 2.3917 63.500 .0833333 .05413 2% 12 2.7500 2.6959 2.6417 69.850 .0833333 .05413 3 10 3.0000 2.9350 2.8701 76.200 . 1000000 .06495 TABLE 3.— National Fire-Hose Couplings BASIC MINIMUM COUPLING DIMENSIONS Nominal Threads per inch Pitch in inches Depth of thread in inches Major diameter in— Pitch QiADictcr in inches Mhior diameter in inches Allow- size mm Inches inches 2.5000 3.0000 3.5000 4.5000 7.5 6.0 6.0 4.0 0. 13333 .16667 .16667 .25000 0.0955 .1243 .1243 .1765 78.550 92.837 108.712 147.320 3.0925 3.6550 4.2800 5.8000 2.9970 3.5306 4.1556 5.6235 2.9015 3.4063 4.0313 5.4470 0.03 .03 .03 .05 BASIC MAXIMUM NIPPLE DIMENSIONS 2.5000 7.5 0. 13333 0.0955 77.788 3.0625 2.9670 2.8715 0.03 3.0000 6.0 .16667 .1243 92.075 3.6250 3.5006 3.3763 .03 3.5000 6.0 .16667 .1243 107. 950 4.2500 4. 1256 4.0013 .03 4.5000 4.0 .25000 .1765 146.050 5.7500 5.5735 5.3970 .05 PROGRESS REPORT 21 TABLE 4.— National Hose-Coupling Threads BASIC MINIMBM COUPLING DIMENSIONS Nominal Threads per inch Pitch in inches Depth of thread in inches Major diameter in— Pitch diameter hi inches Mtaor diameter in inches Allow- size mm Inches inches H UH 0.08696 0.0565 27.242 1.0725 1.0160 0.9595 0.01 1 nVi .08696 .0565 33. 150 1.3051 1.2486 1.1922 .01 IJi iiH .08696 .0565 41.908 1.6499 1.5934 1.5369 .01 m . iiK .08696 .0565 47.976 1.8888 1. 8323 1. 7759 .01 2 im .08696 .0565 60.015 2.3628 '2.3063 2.2498 .01 BASIC MAXIMUM NIPPLE DIMENSIONS 1 2 iiH iiH 0.0B696 .08696 .08696 .08696 .08696 0.0565 .0565 .0565 .0565 .0565 26.988 32.896 41.654 47.722 59.761 1. 0625 1.2951 1.6399 1. 8788 2. 3528 1. 0060 1.2386 1.5834 1.8223 2. 2963 0. 9495 1.1822 1.5269 1.7659 2.2398 0.01 .01 .01 .01 .01 i ■ V. CLASSIFICATION AND TOLERANCES 1. GENERAL One of the most important phases of standardization of screw- thread products is that of interchangeability. The direct result of establishing a national thread system will be the elimination of many unnecessary sizes. Of even more importance are the advan- tages to be gained in the manufacture of interchangeable screw- thread parts, which having been made in different manufacturing plants at widely separated points, will assemble without difficulty and in a manner which will insure proper operation of the mechan- ism being produced. (a) Strict Interchangeabiuty. — ^Many manufacturers, pre- vious to the war, were making interchangeable machine parts in their own shops where there was but one master gage or reference standard, but one individual who had authority to pass on parts in dispute, and where it was possible to secure assembly and satis- factory operation by fitting the parts. The experience gained by manufacturers producing war mate- rial has demonstrated the economic advantage of producing inter- changeable parts, especially where large quantities of parts are manufactured. In addition to the direct saving in the cost of manufacture, the numerous other advantages to be gained will make it mandatory that the procedure for producing interchange- 22 NATIONAL/ SCREW THREAD COMMISSION able work as specified under the subject of classification and toler- ances be explicitly followed, if we are to keep pace or lead in the world's progress as manufacttirers. (6) Need oe Definite SpEcieications. — ^The difficulties en- countered in obtaining enormous quantities of war material needed by the United States Government during the recent World "War has pointed out to Government authorities, as well as manufac- turers, the need of writing definite and complete specifications for material required. All specifications should be so written that the quaUties in the product desired are stated in definite terms of known measurable standards and correctly defined by the largest tolerance limits compatible with the satisfactory operation or per- formance of the articles or material for the purpose intended. To this end every factor involved in the acceptability of the manufac- tured product required should be comparable within specified limits with a known measurable standard. Every specification should be so concise that no dispute regarding the limiting lines of acceptance can arise. The specifications stated under classification and tolerances are intended for the sole purpose of establishing the physical dimensions of screw-thread products. While under tolerances various grades of workmanship are covered, it is not intended in any way to specify or limit the material or physical qualities required by the user. These specifications as to material and physical qualities must be established according to individual needs. Here again the importance of stating these requirements in concise and definite specifications is emphasized. 2. classification of fits There are established herein for general use, unless otherwise, specified, four distinct classes of screw-thread fits with subdi- visions as specified in the following brief outline of the four classes. These foxir classes of fits, together with the accompanying specifi- cations, are for the purpose of insuring the interchangeable manu- facture of screw-thread parts throughout the country. The examples given under each class of fit are for the purpose of illustration only. It is not the intention of the commission to arbitrarily place a general class or grade of work in a specific class of fit. Each manufacturer and user of screw threads is free to select the class of fit best adapted to his particular needs. The tolerances and dimensions for each class of fit are given in Tables 5 to i8, inclusive. PROGRESS REPORT 23 Class I, loose fit < Class II, medium fit. Class III, close fit Class IV, wrench fit. 'Includes screw-thread work of rough cammercial quality, where the threads must assemble readily, and a certain amount of shake or play is not ob- jectionable, such as artillery ammunition, hose couplings, etc. • • fincludes th# great bulk of screw-thread work of Subdivision Al ordinary quality of finished and semifinished (.regu ;. ^ bolts and nuts, machine screws, etc. Includes the better grade of interchangeable screw- thread work, such as high grade automobile and aircraft bolts and nuts. Includes screw-thread work requiring a fine snug fit, somewhat closer than the medium fit special. In this class of fit selective assembly of parts may be required. {Includes screw threads used in light sections with moderate stresses, such as aircraft and automo- bile-engine work. {Includes screw threads used in heavy sections with heavy stresses, such as steam-engine and heavy hydraulic work. Subdivision B (special). On account of lack of data, tolerance anji allowances are not specified herein for Class IV, Wrench Fit. (a) GenErai^ Specifications. — ^The following general specifi- cations will apply to all classes of fits hereinafter specified. 1. Uniform Minimum Nut. — In order to conform to the general ideas of standardization the pitch diameter of the minimum- threaded hole or nut should correspond to the basic size, the errors due to workmanship being permitted above the basic size. 2. Length of Engagement.— r-The maximum length of engage- ment for screw threads manufactured in accordance with any of the classes of fit specified herein shall not exceed the quantity as determined in the following formula : where L=ii.5)D, L = length of engagement, D = basic major diameter of thread. 5. Scope of Classification. — ^The specifications established for the various classes of fit are applicable to the National Coarse Threads, the National Fine Threads, the National Hose Threads, Straight Pipe Threads, and to any special thread required in manufacture which is not intentionally tapered. (b) Ci^ASS I, Loose Fit. — ^The loose-fit class of screw threads will be defined and specified as follows : I. Definition. — ^This class is intended to cover the manufacture of strictly interchangeable threaded parts where the work is pro- 24 NATIONAI, SCREW THREAD COMMISSION duced in two or more manufacturing plants. In this class will be included threads for artillery ammunition and rough commercial work, such as stove bolts, carriage bolts, and other threaded work of a similar nature, where quick and easy assembly is necessary and a certain amount of shake or play is not objectionable. National Straight Pipe Threads and National Hose-Coupling Threads are to be produced in this class of fit only. National Fire-Hose Threads are to be produced in this class in accordance with special allowances and tolerances for fire-hose coupling threads, as given in Ta,ble 8. 2. Minimum Nut Basic.- — ^The pitch diameter of the minimum nut of a given diameter and pitch will correspond to the basic pitch diameter as specified in the tables of thread systems given herein, which is computed from the basic major diameter of the thread to be manufactured. The pitch diameter of the minimtun nut is the theoretical pitch diameter for that size. 3. Maximum Screw Below Basic} — ^The dimensions of the maxi- mum screw of a given pitch and diameter will be below the basic dimensions as specified in the tables of thread systems given herein, which are computed from the basic major diameter of the threads to be manufactured, by the amount of the allowance given in Table 5. 4. Direction of Tolerance on Nut. — ^The tolerance on the nut will be plus; to be applied from the basic size to above basic size. 5. Direction of Tolerance on Screw. — ^The tolerance on the screw will be minus ; to be applied from the maximum screw dimension to below the maximum screw dimension. 6. Allowance Values. — ^The allowance provided between the size of the minimum nut, which is basic, and the size of the maxi- mum screw for a screw thread of a given pitch, will be as specified in Table 5. 7. Tolerance Valves. — ^The tolerance allowed on a screw or nut of a given pitch will be as specified in Table 5. ^ The maxunum minor diameter of the screw is above the basic minor diameter* as shown in Fig, 7. PROGRESS REPORT 25 To I. CKAMCES, At. Loiiv»/vce-s, Arfo /"- <9 yniee/^o h. - BAS/C THISE/iD r^G. 7. — Illustration of tolerance and allowance {neutral space) for Class I, loose Jit 26 NATIONAL SCREW THREAD COMMISSION ' f r 1 , n i \ ? » s 1 1 ^ si 1 1 5 ? f/>eAe /nefies 3 -^ -* I t f < ■X — - — -•- - ?' r i ^ -^- ---. ;t '/ « \ ^ m- ^ / Vj * ^ N -• \ « i! "1" ? .<" Ig \ i;^' ■^i^ 1 -5; / i SI ^ 3 "5 / \ ^ 1 5 \ I 1 1 1 \ 1 « ..ft \ \. 5 1 f^ I4 1 k J: \ ? ^ 1 1 S 14 .J s 8 IS « ^ - ^ ►s S 1 & •»^ i "a I PROGRESS REPORT 27 NOTB. — ^Dotted line shows basic size. NOTATION /=0.0054=Basic depth of truncation h= .0325=Basic thread' depth Rg. 9. — Illustration of loosest condition for Class I, loose fit, X inch, 20 threads D=Major diameter £=: Pitch diameter K=: Minor diameter 28 NATIONAI, SCREW THREAD COMMISSION NOTATION /=0.0054=Basic depth of truncation h= .0325=Basic thread depth Fig. io. — Illustration of tightest condition for Class I, loose fit, )4, inch, 20 threads D=Major diameter £=Pitch diameter K=Minor diameter PROGRESS REPORT 29 TABLE S. — Class I, Loose Fit, Allowances aad Tolerances for Screws, Nuts, Gages, and Hose Couplings 1 2 3 4 5 6 7 Threads per Allowances Extreme or drawing pitch diameter tolerances Master-gage tolerances a Net pitch diameter tolerances inch Diameter Lead!> K angle 80 Inch 0.0007 .0007 .0007 .0008 .0009 .0009 .0010 .0011 .0011 .0012 .0013 .0015 .0016 .0018 .0021 .0022 .0024 .0026 .0028 .0031 .0034 .0039 .0044 .0052 .0057 .0064 Inch 0.0024 .0025 .0026 .0028 .0031 .0032 .0034 .0036 .0038 .0043 .0046 .0051 .0057 .0063 .0070 .0074 .0079 .0085 .0092 .0100 .0111 .0124 .0145 .0169 .0184 .0204 Inch 0.0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0003 .0003 .0003 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0006- .0006 .0006 .0006 H- H-H-H-H-H- H-H-H-H-H- H-H-H-H-H- H-H-H-H-H- H-H-H-H-H-B' b h,i=hh.'o ■■■■=,■ b °^ Deg. Min. ±0 30 ±0 30 ±0 30 ±0 30 ±0 30 ±0 30 ±0 20 ±0 20 ±0 20 ±0 15 ±0 15 ±0 15 ±0 10 ±0 10 ±0 10 ±0 10 ±0 10 ±0 10 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 Inch 0.0020 72 .0021 64 .0022 56 .0024 48 .0027 44 .0028 40 .0030 36 .0032 32 .0034 28 .0037 24 .0040 20 .0045 IB .0049 16 . . .0055 14 .0062 13 .0066 12 .0071 11 . .. .0077 10 .0084 9 .0092 8 .0103 7 .0116 6 .0133 5 .0157 4i .0172 4 .0192 aSee"VI. Gages." b Allowable variation in lead between any two threads not farther apart than the length of engagement. 30 NATIONAI, SCREW THREAD COMMISSION naj CO •o OS g « o o S ^ s tnomotn ooooo iHNCM mtot ooooo — -. ooooo Niot^ocM momom tot»aoo*-4 Ninc^ocM S8S omo »nfr»o H Nrg cgcxin «0 NOlO CM ^c^ocato c«amoom*oio<-' cMint-om >noin tnoo o H cMca r4r>a CO r^mtrtooco mroooxo "OOi-liH*-! i-( i-l 1-4 N CM THt;ia-O*0 c'leO'^inin tocMOOco mo^oo mmoootn «oi-iioi-tfo \OCNiODOiH (MintoON JOt^O H0000»-« ,H,-t^,Hca e«ac^cQ*»o »n\oeoo\o .-H^*oeo ^^W^C4 -..-w-.— mCMOOOl^D \OCMOot<.^-* eocooo isocnc^cM mom HiH.-4Pa CMCMCM o\*»n cooo ■jOOOOt-t t^moaoot^ ^^t-io"*- ooaoooc4 oae^iHt^t^ lovovo lP3:!::?o?o loiotMoocM c^>-iomin t^e^t*. r^raoimo vocooihco moicMmo maoc4 CMcom^m mtoooo^o i-^cotooOrH csmco "(iHna CMP «^«ooooc^o gooooS oco-^t^o ^iHO»t-tCO ^VOt^CMOO 00\D^4iniO "*** oo^t^mrH \o CM u3 00 m oc^mcom toovo iH:i£52?2 comtot-oo — t9qtnoorr> mom cMmco^v micc^oooi 'Hromc^o cMmc^ H CM CM paoa gmiDt«.oo ai CM CMOt OlOt ■^•O'^om OCO *t^o> oji-^mmo cMt^cM ocomt^o mm oo'«ooc»t>' oocooo mcocno^^ o^OrHCMCM T^toiooom ^oi^ cMfMrnco-^ •^\ot^ooa\ ocM-v«aoi i-icou [0 ff> c*i m c^ 00 oi o joooo ■ COOOOOOt ^COOt CMOOI>fOO 0V«OCMC _ i-Hfomoo<-i ^ocMooT rt iH>-trH^CM CMCOCn-^ at o c^ CO o^ ■*eooi ^m mr^oo Oi-i mxoc»a\o Ot 00 O to VO 00 00 CO OCMOO^i-l OOO i~«comooo mmoo CM «0 to 00 00 MCMro^^c*- 01 to t« DO Ot O SooooiH So * ' • ' to to to to o tOCM THt^tO ^■* tOOOtH OOtOOOOO <4-CMt>'«C0 ^CMOtC-tO CQCMOtmOO t>coaO'«o tooooii- — cMcor- ^•- mCOO^OO CMCMP mtot^oto 1-10 oo moon ot-i comoo ■^»-ICM CMCMCM iH toot CM CM |itOt^OlOo\ Sooo^ So ■ ■ otott-c->in tOCMOO^Op mtooOT-t^ i-lr^iHCMCM SfM*0O»H ^CMOttOiH e»imi>o cMt^^tOT-i ^C-mOttO CM^C^OlCM com^^m tocooooiiH ^tooocom tototo ^Ot^Oi"* oi^ot HrHCM CMCMCM ootc^mcM tHNm^Vl VeOvHlHi^* ■^MtB>V<^*{^ H|BftH»«»H *H I .a i I I I I mi HiirMM Ncgm PROGRESS REPORT 31 •a CO 13 Px S s % •g-s o o w ^ r^^ - -- - 00000 moooo NincMoo .HNIOt^O »-l tH iH rH Pfl Nint»o SS taiOi-i mo^mtn o^ o\ 01 ^ A ^ o\ o^ ^ o^ ot oi ov n HN NNNm uS&S ^'~' voooomio \ov)0<-tto moinNN iookanoo c«atnoo<-4(o loot^oui NmuotrH miHE^^o \o(Mincoo v^fHiHrHN pamfj^in lo^or^ooo 00000 •-irMtnt^o f-(*H tWtH N -■*vo COO*kOtO vomr>mc^ \Dooa\oom Noo-d-oto caooopdin O) A O) O mmmtn Ot ^ ^ CO TH-^tOCl eomcovot^ «^-o\01H .-( Sooooo O^lOOltON NCQtO ai<-i o<-4eoinoo NOl'*00« ^lOrHkOl-l H 1-i pi pfl caVa «. \0 CO Ol ot ^ "TMO*oe-00 Boooo o 00m tot^ OiHCQint^ n^ot^o^ -^oimt^Cv oooooocooo vHVOcaOO^ O\O0pON ^ ch Ot Ot ^ „OTHr«j N o ™ g- yi \o e*. 50 JJooooo OON^tO eocMininoD otini-H\o CM oint^iH w coi/)Omco oo^ioc^ot ^io>oe».oo oeo»Hnsto la^mvo toui ^00000 ramootoo o*H\ot^pa t»rco a)lo^*oo1-< <-4^^^ NNnm-4- -^mtor-oi 00 00 \0 GOV) [qco ON n^ (u ^ \o t^ oQ at j^OOOOO u do n 00 CO N PSN^O vo HI i-« t*j m vo c- s r^ i'^ /"* f^ ^^ mooatto^o tOi-Hiomo oocotomm OlO^QOtH m^\OCOVO ^t^I^«VOi-< OcQ-4-too\ caoo'i-Ovo Ncoorqin rH ^4 i-i th i-H pfloaco^v noo ocococooo 1-1 rH 1-1 (-4 N pacoco*'* in(or«>oooi iHca-^t^m cocococarH -t*>t^ »1Q&99S'^ oaeoxooow •^■r^t^tta wpa^c^ot pa'^ot^a* i*-ot"*-OT j]jOooo*H *H Hf« "Vioiii 3 .a I 3 o I M B I I ■S3 .2 M e2 •j-S - s^ u CS .. w y a \ .i R 1^ 1*^ / Jangle tolerances 80 Inch 0.0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 Inch 0.0017 .0018 .0019 .0020 .0022 .0023 .0024 .0025 .0027 .0031 .0033 .0036 .0041 .0045 .0049 .0052 .0056 .0059 .0064 .0070 .0076 .0085 .0101 .0116 .0127 .0140 Inch 0.0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0003 .0003 .0003 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0006 .0006 .0006 .0006 Inch ±0.0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .ooo; ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0003 ± .0003 ± .0003 ± .0003 ± .0003 ±i.0003 ± .0004 ± .0004 ± .0004 ± .0004 ± .0005 ± .0005 ± .0005 ± .0005 Deg. Min. ±0 30 ±0 30 ±0 30 ±0 30 ± 30 ±0 30 ±0 20 ±0 20 ±0 20 ±0 15 ±0 15 ±0 15 ±0 10 ±0 10 ±0 10 ±0 10 ±0 10 ±0 10 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 ±0 S ±0 5 ±0 5 Inch 0.0013 72 .0014 64 .0015 56 .0016 48 .0018 44 .0019 40 .0020 36 .0021 32 .0023 28 .0025 24 .0027 20.: .0030 18 .0033 16 .0037 14. . . .0041 13 .0044 12 .0048 11 .0051 10 .0056 9 .0062 8 .0068 7 .0077 6 5 0104 4*.. . 0115 4 a See "VI. Gages." <> Allowable variation in lead between any two threads not farther apart than the length of PROGRESS REPORT 39 equotNtn _ p« 00 g\ *H c4~ to^oa^r-ttn woootH • ■gcS • • • a ginomom ooooe caint-oM uic ooo ooo omo Hi-i viiHrHNN N CJ OJ •a N\ocqoo rgNmmqp ipmc^coi-i oooo^^ ..t^o^oow ini-4g>ino ^oocatoo ^oooin-4- S3l^Q»Oi-<« ^t«&Nvo Mooioi-ioo ^~ gOO^-tiHr^ iHrHf-ICirg CO PI ■«• lO m tt*»ca»n rHpamooep ^wih w^o-** ooo ^•cnot<^0i mom Nmt^oN mooo CO 1, o U a •e i-i(Oinnco mcoooia inmt^xom wcaoom «-4-t^omvo o«omoim tootosmoo fHc^matm o^aooi-4N -^looiiHin ?-ic^-<4-o\D mmooom >joo motr^mo moom ^rKiHrHCM CaNC4 oooot-o " m \o c^ 00 o gOOOOi-t oQvoi-tmm *•** or^mmeo vovoio T-immoom mom ^tomt-o pamt- I .s I CO I HN C4 NN a vooooo 5d • • • • N caoto^ot ■*copai>« C^ C^ 0\0 (^ tn o«i-mNoot« •H^tOOOi-l tom »±tOt^tti-< oiocaoom (Oco^-^m NNOOOO COt^iH^-OO ^ntoooo toc^aoa><-( OOOOOtOtO OOO i I Hfg NNcs] 5'S 30>Mm OQ «oto6 ,, tooiiHm OOOOO momom rame^ o-CNa \ot^ooo<-« oooe oooc momc oamc^ON mr^S ssss? OOIO-« S a goOOO>H .-«W ■ ■ -~ pa M ro ^ m toomNco <- Ol ^ comomo Oi-<'4-tDO^ 00 00 00 r« tfiomot •H'^tOOO , oinc»oot-t omi-iiam oo-4-\OE^o ^moocooo ^in\OC^Ot OrHCOOOQ ictotora aooocM^ toowo^^ mtnr-oooi ow-^iooi Wcoeovo ooooo r4r4Pir4 otooi^m Noooc-00 0) 1-1 '^ m t- CO Oi-tiootcsi aiin^or-ooot i-tc«]^ioai jOOOOO ^,-i^WiH OO'^OlOlO *o»n t-tnt- c^oO'^Oxp cacaeo^^ mint- 00 at Oi ot ot o mmmin O 'tf" 0> CO T-l-^^Ot U'^pa Oko GQ VO^(^]mt- altn«O00Q>O ^OOOOtH ScJ * ' ' ■ •^roo^ooo 00 (7t ^ CO 00 coincQOrg ■* o«(oa^ NCOtO'*'* COOOONC4 00 00 000000 CO 00 CO 00 00 t-H CO 00 CO DO *-ipa'*t».o\ 00 oooorq 00 00 00 1— CO 00 CO 00 c*)^r-Ot ■oo ■oramc-o cMino mtot-ooo rHpdin s§ mo t-o gooo 000 momo c^Jmt«.o Hc^a r4f«araco S^!?^?°5 !??^? qo-rf-^oo oooo*o>** CMC«3c«arMP s3 SJ'S n^ «,a it •cJ'h a!; •55 PROGRESS REPORT 41 (d) CtASS II-B, Medium Fit (Special). — This class of screw threads will be defined and specified as follows: J. Definition. — ^The medium-fit class, Subdivision B, Special, is intended to apply especially to the higher grade of automobile screw-thread work. It is the same in every particular as Class II-A, Medium Fit (Regular), except that the tolerances are smaller. 2. Minimum Nut Basic. — ^The pitch diameter of the minimum nut of a given diameter and pitch will correspond to the basic pitch diameter as specified in tables of thread systems given herein which is computed from the basic major diameter of the thread to be manufactured. 3. Maximum Screw Basic. — ^The major diameter and pitch diam- eter of the maximum screw of a given pitch and diameter will cor- respond to the basic dimensions as specified in tables of thread systems given herein which are computed from the basic major diameter of the thread to be manufactured. 4. Direction of Tolerance on Nut. — ^The tolerance on the nut will be plus; to be applied from the basic size to above basic size. 5. Direction of Tolerance on Screw.^— The tolerance on the screw will be minus; to be applied from the maximum size to below maximum size. 6. Zero Allowance. — The allowance between the pitch diameter of the maximum screw and the minimum nut will be zero for- all pitches and all diameters. 7. Tolerance Values. -^-The "tolerance for a screw or nut of a given pitch will be as specified in Table 13. 8 The maxiTnUTn minor diameter of the screw is above the basic minor diameter, as shown in Fig. ii. 42 NATIONAI< SCREW THREAD COMMISSION P s 1 S M 3 t ' f ^ s i s • ? 1 • S ^ !? \ 1 s^ 1 1 10 ^ ? c N. ^ «> u t J / y^ \r ? ,^ _ 1 / I \ \ \ / / 1 1° ■- \ / 1 v» \ / 1 1 1 1 ^ ^ "I o h y" ? ■0 5. t^ t/> H" S 1 1 , Vl % ^ ^ S "O 2 * 1 ? I 0? s e5 o PROGRESS REPORT 43 / LINB s HOIK'S QAS/C S/Z£ NOTATION /=:0.0054=Basic depth of truncation /i= .0325=Basic thread depth D=Major jdiameter £= Pitch diameter K=Minor diameter Fig. i6. — Illustration of loosest condition/or Class II-B, medium fit special. For illustror tion of tightest conditionfor Class II-B, see Fig. 14, p. 37, % inch, 20 threads 44 NATIONAI, SCR^W THREAD COMMISSION TABLE 13.— Class II-B, Medium Fit (Special), Allowances and Tolerances for Screws, Nuts, and Gages 1 2 3 4 5 6 7 Thieads per inch Allowances Extreme or drawing pitch diameter tolerances Master -gage tolerances Mangle 80 Inch 0.0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 .0000 Inch 0.0013 .0013 .0014 .0015 .0016 .0016 .0017 .0018 .0019 .0022 .0024 .0026 .0030 .0032 .0036 .0037 .0040 .0042 .0045 .0049 .0054 .0059 .0071 .0082 .0089 .0097- Inch 0.0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0003 .0003 .0003 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0004 .0006 .0006 .0006 .0006 Inch ±0.0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0002 ± .0003 ± .0003 ± .0003 ± .0003 ± .0003 ± .0003 ± .0004 ± .0004 ± .0004 ± .0004 ± .0005 ± .0005 ± .0005 ± .0005 Deg. Min. ±0 30 ±0 30 ±0 30, ±0 30 ±0 30 ±0 30 ±0 20 ±0 20 ±0 20 ±0 15 ±0 15 ±0 15 ±0 10 ±0 10 ±0 10 ±0 10 ±0 10 ±0 10 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 ±0 5 Inch 0.0009 72 .0009 64 .0010 56 .0011 48 .0012 44 .0012 40 .0013 36 .0014 32 .0015 28 .0016 24 .0018 20 .0020 18 .... .0022 16 .0024 14 .0028 13 .0029 12 .0032 11 .0034 10 .0037 9 .0041 8.1 .0046 7. . .0051 6 .0059 5 .0070 4f^ .0077 4. .0085 oSee"VI. Gages." z> Allowable vaiiation in lead between any two threads not farther apart than the length of engagement* PROGRESS REPORT 45 III sUm -.einem eooeo ooQoo tMintoQN tnomovi ooooo ■- — ^=-— —intvori] inomowi ni mSSv^tn ^t^m 3 1 a CO t^ 1-1 ^00 c«aootnrHC«. cnm^mtn 1CMN cMcam I Hcomoooo nmoc HCMra mco'^inin c^mt« or4 01 •a .a « CTt^mm tOkomco<-H Ot in m 1-4 o Nmm-4-in inxooooo •-toomioio mmm -liHOa CMCMC<4 wiOt^OOOlO *H-4-VOOOi-l 20000tH I-lr-trHiHN kO-^i-t OOO O OOOOON vom cNico N m ^oooa1 o M e- »-i t- 1- minoo Hr-trHi-ld NCHN o U oeo'^t^o «ni^*o5aoo Dvor-ooa -tm«nooa -ieo»nt-c 4 i-tiHN NCa N ■a a. ^ g iMC^^oiOi capjo*g>o* ^(Offlr-w toicA^r^ ^O'^om Nt^oicf^i ^mor^ooo oco-^t^ffi moo^^t- gooooo rt^^^^ cMmcn'^-4- CO n n oo CO SJooooa oioamv) 00 ovooordtn tnor^ooot ooi^t-at I 01 ■a « n" n 09 D9 08 o 00 ■-< ^ CO cO 03 CO ■*■ CO iH ■^ dim (Ot-ooot e- r- o\ o* t«- O^ I-lT-lT-) to (O CTl *0 CO -^ooatmo pa (McoTffl- c^a^ocar^ oc^tnt^ot cooommai tnT-ioo ^ ^•**OC0rt - .-ir-ii-H^cM c^acoco ■* CM in CO * r-cooo'^o ■*« oomCTi-^eo i-IOt-CO« «saooi<-i CM COIOOlOOOO inoo.-f*o» •-HCOtOOOO ot ^moo oo a (0 mocomoo vH mc^cogtocM SooS^^ cMoaoacMOO *om^H* CO so 00^'* to^Htnoico ^■*tf>COi-» \or>oootac^a ootncocMCM CO 00 CO 00 CO cM-^-e-WPg ooooo VI otn^in oamr HrHCMCM coco^^mm icr-co S3 CMcdcNi t-c-t- comoo «010 t£) to 00 CO comoo «0 tSkO ooo ■iN CMCMca i-ii-i *-i ph i-i rt] CM inr»o eg CM CO s o ■ss gS .s « " a So aj o « V k| Cd O if Ha oom-^cON loaeot- t^«m-«"« ««'4- ■*fM»0'*in looo^p ,4 ,-1^ TiNCMCM •4NMM IMRltfl 46 NATIONAI^ SCREW THREAD COMMISSION 04 N Nr^m PROGRESS REPORT 47 (e) CivASS III, Close Fit. — The close-fit class of screw threads will be defined and specified as follows: 1. Definition. — This class is intended for threaded work of the finest commercial quality, where the thread has practically no back lash, and for light screwdriver fits. In the manufacture of screw-thread products belonging in this class it will be necessary to use precision tools, selected master gages, and many other re- finements. This quality of work should, therefore, be used only in cases where requirements of the mechanism being produced are exacting, or where special conditions require screws having a precision fit. In order to secure the fit desired it may be neces- sary in some cases to select the parts when the product is being assembled. 2. Minimum Nut Basic. — ^The pitch diameter of the minimum nut of a given diameter and pitch will correspond to the basic pitch diameter as specified in tables of thread systems given herein which is computed from the basic major diameter of the thread to be manufactured. 3. Maximum Screw Above Basic. — The major diameter and pitch diameter of the maximum screw of a given diameter and pitch will be above the basic dimensions as specified in tables of thread systems given herein which are computed from the basic major diameter of the thread to be manufactured by the amount of the allowance (interference) specified in Table 16. 4. Direction of Tolerance on Nut. — ^The tolerance on the nut will be plus; to be applied from the basic size to above basic size. 5. Direction of Tolerance on Screw. — The tolerance on the screw will be minus; to be applied from the maximum screw dimensions to below the maximum screw dimensions. 6. Allowance Values. — ^The allowance (interference) provided between the pitch diameter of the minimimi nut, which is basic, and that of the maximum screw, which is above basic, will be as specified in Table 16. 7. Tolerance Values. — The tolerance for a screw or nut of a given pitch will be as specified in Table 16. 48 NATIONAL SCREW THREAD COMMISSION CLASsUL - Close, r/r . —/-forATioH- /5 ^BASt Fig. 17. — Illustration of tolerance and allowance (interference) for Class III, close fit PROGRESS RE^PORT 49 ll ? ^ §" s « ? 1 ' ? ril .10 ~ ■^ V? / u ^ fAi / / <1 1 V 4 1 \ ii \ r / i c 1 ■1 i ^ « 1? i ^^ V| 1 1 i^ 1 1 ? **4 i 1 , § ^ 1 a ^ f 5 5: J 1^ ■.■''Jzi: 5 5 4 -4! 1 t ■9 A 1 1^ ft - 1^ 1-1 ■-1 8 "&. 1 I 00 M d 12071°— 21- 50 NATIONAI< SCREW THREAD COMMISSION AfoT£: ooTrEO LtN£ S/zoyyiS G/iS/c s/xe: NOTATION /=0.0054==Basic depth of .truncation , A=: .0325=Basic thread depth D=Major diamieter ' E:=Pitch diameten K=Minor diameter. . Fig. ig.— Illustration of loosest condition for Class III, close fit, X inch, 20 threads PROGRESS REPORT 51 SCi^EW Af(/T NOTATION /=0.0054=Basic depth of D-- truncation E- h= .p325=Basic thread K-- depth Fig. 20. — Illustration of tightest condiiionfor Class III, close fit, yi, inch, 20 threads :Major diameter : Pitch diameter :Minor diameter 52 NATIONAL SCREW THREAD COMMISSION TABLE 16.^CIass III, Close Fit, Allowances and Tolerances for Screws, Nuts, and Gages 1 2 3 4 5 6 7 Threads per Interference or negative allowances Extreme or drawing pitch diameter tolerances Master-gage tolerances a Net pitch diameter tolerances inch Diameter I,ead!> Mangle 80 Inch 0.0001 .0001 .0001 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0003 .0003 .0003 .0004 .0004 .0004 .0005 .0005 .0006 .0006 .0007 .0008 .0009 .0010 .0011 .0013 Inch 0.0006 .0007 .0007 .0007 .0008 .0008 .0009 .0009 .0010 .0011 .0012 .0013 .0015 .b016 .0018 .0019 .0020 .0021 .0023 .0024 .0027 .0030 .0036 .0041 .0044 .0048 Inch 0.0001 .0001 .0001 .0001 .0001 .0001 .0001 .0001 .0001 .00015 .00015 .00015 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0002 .0003 .0003 .0003 .0003 Inch ±0.0001 ± .0001 ± .0001 ± .0001 ± .0001 ± .0001 '± .0001 ± .0001 ± .0001 ± .0001 ± .0001 ± .0001 ± .00015 ± .00015 ± .00015 ± .00015 ± .00015 ± .00015 ± .0002 ± .0002 ± .0002 ± .0002 ± .00025 ± .00025 ± .00025 ± .00025 Min. Sec. ±15 00 ±15 00 ±15 00 ±15 00 ±15 00 ±15 00 ±10 00 ±10 00 ±10 00 ±7 30 ±7 30 ±7 30 ±5 00 ±5 00 ±5 00 ±5 00 ±5 00 ±5 00 ±2 30 ±2 30 ±2 30 ±2 30 ±2 30 ±2 30 ±2 30 ± 2 30 Inch 0.0004 72 .0005 64 '. .0005 56 .0005 48 .0006 44 . .0006 40 .0007 36 .0007 32 .0008 28 .0008 24 20 .0010 18 0011 16 0012 14 13 0015 12 .. 0016 11 .0017 10 9 .0020 .0023 .0026 .0030 .0035 .0038 .0042 8 7 5 :. 4^ . 4 a See "VI. Gages." <> Allowable variation in lead between any two threads not farther apart than the length of engagement PROGRESS REPORT 53 wa.i ■3 = ooa^rH CM m lO a OOt-<>- -irHTHNOa esjeMcn omoomm iftin<*aN»o o*o*ogv» Nt^^c^o £f 2!G!G ^BmcMtoch enent^moo e^iogimvo ovomooo J2^«igJo Ht-ooo»-0)tn^»n .-tt»-'*o« comooom *o.-oo^>-H i-^cnrntrj'-i ^OQOOt; — " ' -— — — p^ Ul l^ lU 1-^ -^^ Ul ^ -v, HcooooiH mtnoo \ H<-4iHfHCM CMCMCM CO ■53 _eM'*min oo S? toc^ooot o •Sx • ■ • • e^t»0>OM/l ^-^T-lO* OOOOOOCM CMC-r- t-PStMOOt- »O^tHO00 (Dine*-""— ■ - — ■ " i-liHiHi-tCM CM CMO 1, I u 1 .a 00 to t« to to _C»0O0OI> o ^in IOC- GO o oeo*t-o «nAys?d66 Sirivot^oo ^minooM irsotn 1-trHf-liHCM CMmm'^'* ITHO C- 00 Ot i-l CO m I- o CMint- Hi-ICM CM (MP ■H ^ -^ o in o\ CO oi ot ot w oi _,__. ,,-*-i/HOC^ OtrtCOinO CMt-CM CMcoto^^ m\oi>ooo\ otomt^o oa^t- ^ s ■Okoooo ^Hvomtot- eo^ottocM cmooihoo i>t-c~ tocMini-iv CTiCMtoooiM »ooooamr~ cMoe-oooo i-htHih CTiCMcotooo cocnThOMn Oi-icmcoco loooooom i>-eMt«. 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OtOU)^^ ■**-* ^HCMCO^lO ooo^ c^-*usmN v?THog«4-o t^mxpogg wg^So nSSo gcir^m\n «o •-4r>ami>o r-4*Hao»i-iS2»n fcOliOiS; S2S1J5 HrHrHiHlH N (4 C<4 CM Ha moa-^m caooot-oo oo-^oom "^Si^lfiS SaooTt-o»o cMooor^in fcoj^qja: o;2:S!2 oi^i^sf^sfbu !z:i2!j^:?5::rLi •.in.inH^i^ tntnt^ODOi o»-i*oo* t-h**ooi gOOOOO iHi- H w racaco^'* HiH NNNCa oomcoxot* o*»oo»\OM paofd-coeo '*g>^*S* S9SS2SS u^tht^oon OfHjomoo i-te-cnooin oe-ooom ^'^^'gj Vooooo tHiHiHiHTH nramm-^ inm^oooot oih-^ico^ r HiHWtHtH C4N0>aCM ino»'*t^* Thoiwpapj OT-d-m^CT ■^oimt-t* ooooeoeoco ^toooototo) ooco\ot^ ^Ht^oimm pu^oap-ca -jwojo^oj » <4- in to E>- DO o<-imint« inxoNw^- o«ooatcM mmomo JJooooo f-t 1-4 r^ i-i 1-4 NCMcnm^ mtn«oc^at o^n^^oot ti-l N NNN „v<-H«.M<^ ^^.--w— w"^ -." moopo oopoo S^tn«oi>oo otocu-^-^D otnraE-m oomioooo rS^SJ^S '*S!'^S ^ooooo o*-«t-H^HiH pacflcoeo^ ^-m^t-o* Oi-im^ooo ihcoioto HiHciiH CJNoiN coi-HOim*o eom'-• r- O tH C4 lO i-H ^ «0 O^ -^ C^ CO t- N iD^m\ot«-oo a\omint»- oiDNt^ro otmr-oo ^ooooo ~ ■ ■ ■ ■ " po CO CO CO e«l CO CO to oi Hi-«rHT-t cacMcoco^ ^in*Dt-w Ot- HT-tTlWrH PJP '*'*eoo\m «^eooiO» oimoom cqc-cmcmm » i-h CO in to t» oti-iinooi-i in'*r--*>o mc^oot-cM d)^>oc*-aoe\ ooa^tooi (moo^o.ooov ■•tHtHiH 04C4CMP4 OrHOiOt^ ^Or40\0 OC^NCOOO t^ C^ 00 O O [fl CM '^ «o £-■ 00 oraiootco c-inooint* \oo\Oia\-* a)intot>aooi iHCM^«oot cmoo^ovO cMoooNin ^ooooo *H i-i 1-4 ph 1-1 c^oam^-^ mmc^ooot i^io\oioxo lOvooin t^ o\ ^ a* "^ oi ^ ot CO SOOOOiH HPQ tMCOCO'4-*«- inot>ooot -oi Pa* t^o* ^cjr^^P) PiPicMoaN cs]QO(oooco floP4 moo^oio orMini>o cMinomo inoooo oooo fli«o^oooii-i oarovooti-i ioi-ir>coo tocsimt^o oatnomo momo ^ooooiH *-ti-iiHiHP3 pacom-«-m in\ot^aoo i-tcqiot^o paint^o 2ci ri THf-IfHrHPa PJ r4 PI CO 400 oo-**^oo ooooxD'** pacMpacgpa papapao Oi-iPi'mV in«aOiM<-i i^'vw^'V'^ *Pe^iS7^^i Vi^i-ti^iHCM (MCMPam 3 .g I i I g e i I wo V Q ^1 |» u« II a PROGRESS REPORT 55 (/) Class IV, Wrench Fit. — ^The wrench-fit class of screw threads will be defined and specified as follows : 1. Definition. — ^This class is intended to cover the manufacture of threaded parts one-fourth inch diameter or larger which are to be set or assembled permanently with a wrench. Inasmuch as for wrench fits, the material is an important factor in determining the fit between the threaded members, there are provided herein two subdivisions for this class of work, namely, Subdivision A and Subdivision B. These two subdivisions differ mainly in the amount of the allowance (interference) values provided for dif- ferent pitches. Subdivision A of Class IV, Wrench Fit, provides for the pro- duction of interchangeable wrench-fit screws or studs used in light sections with moderate stresses, such as for aircraft and auto- mobile engine work. Subdivision B of Class IV, Wrench Fit, provides for the pro- duction of interchangeable wrench-fit screws or studs used in heavy sections with heavy stresses, such as for steam-engine and heavy hydraulic work. 2. Minimum Nut Basic. — ^The pitch diameter of the minimum nut of a given diameter and pitch for threads belonging in either Subdivision A or Subdivision B will correspond to the basic pitch diameter as specified in tables of thread systems given herein, which is computed from the basic major diameter of the thread to be manufacttired. ^ 3. Maximum Screw above Basic. — ^The major diameter and pitch diameter of the maximmn screw of a given diameter and pitch for threads belonging in either Subdivision A or Subdivision B will be above the basic dimensions as specified in tables of thread systems given herein, which are computed from the basic major diameter of the thread to be manufactured, by the amount of the allowance (interference) provided. 4. Direction of Tolerance on Nut. — ^The tolerance on the nut will be plus; to be applied from the basic size to above basic size. 5. Direction of Tolerance on Screw. — ^The tolerance on the screw will be minus; to be applied from the maximum screw dimensions to below maximum screw dimensions. 6. Allowance and Tolerance Values not Included. — ^At the present time the commission does not have sufficient information or data to include in its progress report values for tolerances and allow ances for wrench fits. It is hoped, however, that sufficient infor- mation resulting from investigation and research will enable the 56 - NAtlONAL SCREW THREAD COMMISSION commission to decide, at an early date, the allowance and toler- ance values for- the two classes of wrench fits included herein, which will be applicable to the various materials and which will meet the requirements foimd in manufacture of machines or product requiring wrench fits. 3. TOLERANCES There are specified herein for use in connection with the various fits established, three different sets of tolerances as given in Tables 5, ID, 13, and 16. (a) Tolerances Represent Extreme Variations. — ^The tol- erances as hereinafter specified represent the extreme variations allowed on the work.* (6) Pitch Diameter Tolerances Include Lead and Angle Variations. — The tolerance limits established represent, in reality, the sizes of the "Go" and "Not Go" master gages. Errors in lead and angle which occm- on the threaded work can be offset by a suitable alteration of the pitch diameter of the work. If the "Go " gage passes the threaded work interchangeability is secured and the thread profile may differ from that of the "Go" gage in either pitch diameter, lead, or angle. The " Not Go " gage checks pitch diameter only, and thus insures that the pitch diameter is such that the fit will not be too loose. (See Appendix 5 for fur- ther explanation.) (c) Class .1 and Class II Tolerances Permit the Use op Commercial Taps. — ^The tolerances established for Class I, Loose Eit, and Class II, Medium Fit, permit the use of commercial taps now obtainable from various manufacturers. Eor Class III, Close Fit, in which it is desired to produce a hole close to the basic size, it is recommended that a selected tap be used. (d) Pitch Diameter Tolerances on Screw Same as on Nut. — The pitch diameter tolerances provided for a screw of a given class of fit will be the same as the pitch diameter tolerances pro- vided for a nut corresponding to the same class of fit. (e) Tolerances on Major Diameter op Screw Twice the Pitch Diameter Tolerances. — ^The allowable tolerances on the major diameter of screws of a given classification will be twice the tolerance values allowed on the pitch diameters of screws of the same class. (/) Tolerances on Minor Diameter oe Screw. — ^The mini- mum minor diameter of a screw of a given pitch will be such as to ^ Recommendations and explanations regardinsr tlie application of tolerances are given in Appendix 5. PROGRESS REPORT 57 result in a basic flat (}i X p) at the root when the pitch diameter of the screw is at its minimum value. (Note. — When the maximum screw is basic, the minimum minor diameter of the screw will be below the basic minor diameter by the amoimt of the specified pitch diameter tolerance.) The maximum minor diameter may be such as results from the use of a worn or rounded threading tool, when the pitch diameter is at its maximtmi value. In no case, however, should the form of the screw, as results from tool wear, be such as to cause the screw to be rejected on the maximum minor diameter by a "Go" ring gage, the minor diameter of which is equal to the minimum minor diameter of the nut. ig) ToivERANCES ON Major Diameter op Nut. — ^The maximum major diameter of the nut of a given pitch will be such as to result in a flat one-third of the basic flat (itXp) when the pitch diameter of the nut is at its maximum value. (Note. — ^When the minimmn nut is basic,. the maximum major diameter will be above the basic major diameter by the amount of the specified pitch diameter tolerance plus two-ninths of the basic thread depth.) The nominal minimum major diameter of a nut will be above the basic major diameter by an amount equal to one-ninth of the basic thread depth plus the neutral space. This results in a clearance which is provided to facilitate manufacture by permitting a slight rounding or wear at the crest of the tap. In no case, however, should the minimum major diameter of the nut, as re- sults from a worn tap or cutting tool, be such as to cause the nut to be rejected on the minimtun major diameter by a "Go" plug gage made to the standard form at the crest. (h) Tolerances on Minor Diameter op Nut. — ^The tolerances on minor diameter of a nut of a given pitch will be one-sixth of the basic thread depth regardless of the class of fit being produced. (i) Ii^LusTRATiON. — In Fig. 21 there are shown the various re- lations previously specified for tolerances on both the screw and the nut. if) Scope op Toi^erance Specifications. — ^The specifications establishing the various sets of tolerances for the different classes of fit specified herein will apply to the manufacture of National Coarse Threads, National Fine Threads, National Hose-Coupling Threads, National Fire-Hose Coupling Threads, Straight Pipe Threads, and wherever applicable to the .production of all special threads. 58 NATIONAL SCREW THREAD COMMISSION Where tolerances are desired for a special thread and the pitch is not listed in the tables given, the tolerance values should be chosen corresponding to the number of threads per inch nearest to that of the special thread being produced. Where the number of threads per inch is midway between two of the pitches listed, the tolerance corresponding to the coarser pitch should be used. For instance, the tolerance on a screw having ii>^ threads per inch would correspond to the tolerances specified for a screw of II threads per inch. VI. GAGES 1. INTRODUCTORY For the production of interchangeable threaded parts in large quantities, as provided for by specifications given under the subject of "Classification and Tolerances," it will be necessary to employ an adequate system of measuring or gaging the parts produced. It is not the desire of the commission, nor is it wise at the present time, to lay down hard-and-fast specifications of a gaging system to meet the requirements of various manufacturers. To do this would not only cause hardship in certain lines of industry, but also would tend to limit progress in this important subject connected so closely with quantity production. It is felt, how- ever, that inasmuch as at the present time the use of gages is the only known means of securing interchangeability, it is wise, especially in view of the experience and education gained during the recent World War, that certain fundamentals should be adopted which will serve as a unification of various gaging systems now in use by manufacturers in this country. A com- plete gaging system which has been foimd adequate in the production of war material is specified in detail in Appendix 6. (a) Fundamentals. — (i) Standard Master Gage is the gage to which all other gages and all dimensions of the mating parts are ultimately checked or ref^red, either by direct check or by comparative measurements. It clearly estabhshes the low limit of the threaded hole and the high limit of the screw at the point at which interference begins between mating parts. (2) The tolerance limits of the component as physically repre- sented by the Limit Master Gages must never be exceeded as a result either of errors or wear of the gages. PROGRESS REPORT 59 (Drawing shows one side of thread only and therefore spaces indicate half tolerances or tolerances on radii.) F/at Seisicfortn Tol. major dia. screws=2xTol. pitch dia. Tol. minor dia. screws=:Tol. pitch dia. +2/3 / =Tol. pitch dia. + 1/9/1 =Tol. pitch dia. +2/3/ =Tol. pitch dia. + 1/9 /i = 1/6/1 Tol. major dia. nuts Tol. minor dia. nuts D=Major diameter £=Pitch diameter K=Minor diameter /= Depth of basic truncation /i=Depth of basic thread Pig. 21. — Relation between tolerance on pitch diameter , major diameter, and minor diameter 6o NAflONAIv SCREW THREAD COMMISSION (3) "Go" gages are absolutely essential to prevent interference of mating parts. (4) "Not Go" gages are essential to prevent excess shake, play, or looseness of mating parts as determined by the extreme component limits. (b) Gage Classification: i. Standard Master Gage. — ^The Standard Master Gage is a threaded plug representing as exactly as possible all physical dimensions of the nominal or basic size of the threaded component. In order that the Standard Master Gage be authentic, the deviations of this gage from the exact standard should be ascertained and certified by the National Bureau of Standards and, when used, its known errors should be taken into account. ' 2. Limit Master Gages. — ^The Limit Master Gages are threaded plugs representing as nearly as possible the exact limiting physical dimensions of the threaded mating parts as established by the specified tolerances. (For further information on limit gages see Appendix 6.) A complete set of Limit Master Gages, in the form of threaded plugs, representing the maximum and minimtun screw and nut dimensions for both the coarse and the fine series, and for all classes of fit, should be standardized by and kept at the National Bureau of Standards for use in settling any controversies that may arise with reference to the dimensions of other Limit Master Gages. The maximum ("Not Go") gages should be made to the maximum pitch diameter only. The major diameter and minor diameter should not be greater than the minimum specified for tihe minimum ("Go") gages. (See Appendix 6 (c) (5).) J. Inspection Gages. — Inspection gages are for the use of the purchaser in accepting the product. 4. Working gages. — ^Working gages are . those used by the manufacturer to check the parts produced as they are machined. (c) Standard Temperature. — Gages and product should have their correct nominal dimensions at 68° F. VII. NATIONAL PIPE THREADS J. INTRODUCTORY The material on the subject of pipe threads presented here- with was prepared by a special committee of the Committee of Manufacturers on Standardization of Fittings and Valves, acting in cooperation with pipe and gage manufacturers and the A. S. PROGRESS REPORT '6l M. E. committee on International Standards for Pipe Threads. It was published in October, 1919, under the title of "ManuaLon American Standard Pipe Threads." It has been indorsed by the American Society of Mechanical Engineers and the American Gas Association, and is adopted by the commission with only such changes as are necessary to bring it into conformity with the remainder of the report. 2. NATIONAL STANDARD PIPE THREADS (Formerly known a^ American Standard Pipe Threads) Indorsed by: Committee of Manufacturers on Standardization of Fittings and Valves, 1927-1928 WhiteliaH Building, 17 Battery Place, New York, N. Y. Chairman; Howard Coonley, Walworth Manufacturing Co., Boston, Mass. Secretary: A. A. Ainsworth, 17 Battery Place, New York, N. Y. Committee on Dimensions and Specifications; Chairman, A. M. Houser, Crane Co., Chicago, III. Committee on Lists and Classifications: Chairman, J. S. Mattimore, The Kelly & Jones Co., New York, N.Y. American Foundry & Construction Co., Pitts- burgh, Pa. American Valve Co., Coxsackie, N. Y. Automatic Sprinkler Co. of America, 123 WilUam Street, New York, City. Crane Co., Chicago, 111. Darling Pump & Machinery Co. (Ltd.), Williams- port, Pa. Detroit Brass Works, Detroit, Mich. Detroit *Lubricator Co., Detroit, Mich. Thomas Devlin Manufacturing Co., Philadelphia, Pa. Eddy Valve Co., Waterford, N. Y. Essex Foundry, Newark, N. J. The Fairbanks Co., New York, N. Y. Stanley G. Flagg & Co., Philadelphia, Pa. General Fire Extinguisher Co., Providence, R. I. Illinois Malleable Iron Co., Chicago, 111. Jarecki Manufacturing Co., Erie, Pa. H. J. Kattenthaler, Philadelphia, Pa. The M. W. Kellog Co.. New York, N. Y. The Kelly & Jones Co., New York, N. Y. The Kennedy Valve Manufacturing Co., Elmira, N.Y. The Kerr Manufacturing Co., Walkerville, On- tario, Canada. Kuhns Bros., Dayton, Ohio. Ludlow Valve Manufacturing Co., Troy, N. Y. The Lunkenheimer Co., Cincinnati, Ohio. Malleable Iron Fittings Co., Branford, Conn. T. McAvity & Sons (Ltd)., St. John, New Bruns- wick. McNab & Harlin Manufacturing Co., New York, N.Y. History The American Pipe-Thread Standard, also known as tile American Briggs Standard, was formulated by Robert Briggs prior to 1882 . Mr. Briggs for several years was superintendent of the Pascal Iron Works of Morris, Tasker & Co., Philadelphia, and later was engineering editor of the Journal of the Franklin Institute. After his death, a paper by Mr. Briggs containing detailed in- formation regarding American Pipe and Pipe-Thread practice was read before the Institution of Civil Engineers of Great Britain. This is recorded in the Excerpt minutes. Volume LXXI, Session 1882-1883, Part i. Nelson Valve Co., Philadelphia, Pa. Ohio Brass Co., Mansfield, Ohio. Pacific Foimdry Co., San Francisco, Calif. Pittsburgh Valve and Foundry Const. Co., Pitts- burgh, Pa. Pittsburgh Valve and Fittings Co., Barberton, Ohio. The Wm. Powell Co., Cincirmati, Ohio. The Pratt & Cady Co., (Inc)., Hartford, Conn. The Stockham Pipe Fittings Co., Birmingham, Ala. Walworth Manufacturing Co., Boston, Mass. The D. T. Wilhams Co., Cincirmati, Ohio. R. D. Wood & Co., Philadelphia, Pa. Pipe Manufacturers: National Tube Co., Pittsburgh, Pa. Central Tube Co., Pittsburgh, Pa. A. M. Byers Co., Pittsburgh, Pa. Wheeling Steel & Iron Co., Wheeling, W. Va. South Chester Tube Co., Chester, Pa. Jones & Laughlm Steel Co., Pittsburgh, Pa. Youngstown Sheet & Tube Co., Youngstown, Ohio. Steel & Tube Co. of America, Chicago, 111. U. S. Steel Products Co., New York, N. Y. Gage Manufacturers: Pratt & Whitney Co., Hartford, Coim. Greenfield Tap and Die Corporation, Greenfield, Mass. Taft Peirce Manufacturing Co., Woonsocket, R. I. 62 NATIONAI, SCREW THREAD COMMISSION While, in a general way, American manufacturers were threading practically to the Briggs Standard, in 1886 the manufacturers and the American Society of Mechan- ical Engineers jointly adopted it in detail, and master gages were made. The standard has since been in general use in the United States and Canada. At various conferences later, American manufacturers and the American Society of Mechanical Engineers established additional sizes, certain details of gaging, tol- erances and special applications of the standard; also the formulas and dimensions were tabulated more completely than was originally done by Mr. Briggs. Outline op Standard The National (American) Pipe-Thread Standard establishes the following: Outside diameter of pipe, Diameter of external (male) thread. Diameter of internal (female) thread. Profile of thread, Pitch or lead of thread, • Length of thread, Taper of thread. Engagement (by hand) of external and internal threads. Construction and use of gages, Tolerances, lUse of taper threads, . Use of straight threads. Tables of Dimensions The dimensions of National (American) Pipe Threads are expressed in inches to one one-hundred thousandth (o.ooooi) of an inch, and in millimeters to one one- thousandth (o.ooi) of a millimeter. While this is a greater degree of acctu-acy than is ordinarily used, the dimensions are so expressed in order to eliminate errors which might result from less accurate dimensions. The relation between the inch and the meter used in calculating the dimensions, in these tables is that established by law in the United States and on record in the Bureau of Standards, Department of Commerce, Washington, D. C. This is I meter=39.37 inches exactly. The metric equivalent of the inch resulting from this determination is 25.40005 millimeters=i inch. Outside Diameter op Pipe The outside diameter of pipe is given in Column D of the table of dimensions. These diameters should be very closely adhered to by pipe manufacturers. Diameter op Taper Thread The pitch diameters of the taper thread are determined by formul^ based on the outside diameter of pipe and the pitch of thread. These are as follows: A=D-(o.o5D+i.i)P. B=A+o.o625Li. .<4=pitch diameter of thread at end of pipe. B=pitch diameter of thread at gaging notch. D=outside diameter of pipe. Li=normal engagement by hand between external and internal threads. P=pitch of thread. Note. — The above fonntilas are not expressed in the same terms as the formula originally established by Mr. Briggs, because they are used to determine pitch diameters, whereas the Briggs formula determined the major (outside) diameter of the thread. However, both forzas give identical results. PROGRESS REPORT 63 . Proph/E The angle between the sides of the thread is 60° when measured in the axial plane, and the line bisecting this angle is perpendicular to the axis of the pipe, for taper or straight threads. (See Fig. 22.) The crest and root are truncated an amount equal to 0.033P. The depth of the thread, therefore, is 0.8P. (See Fig. 22.) Note. — While Mr. Briggs originaUy advocated a slightly rounded crest and root, the thread as applied in the manufacture of gages and thread tools has always been slightly flattened at the crest and root. While the crests on commercially manufactured external and internal threads would appear slightly rounded when examined witha microscope, for all practical purposes they may be considered as sharp. The roots of commercially mantifactured threads are practically sharp when cut with new tools and slightly rounded when cut with worn tools. Pitch The pitch of a screw thread is the distance from a point on the thread to a correspond- ing point on the next thread, measured parallel to the axis. Lead The lead of a screw thread is the distance the screw will advance axially in one revolution. It is expressed in terms of the number of threads in i inch and the nimiber of threads in 254 millimeters (254 mm equals 10 inches). On a single thread screw the lead and pitch are identical. Length op Thread The length of the taper external thread is determined by a formula based on the outside diameter of pipe and the pitch of the thread. This is as follows: L2=(o.8Z?+6.8)P. L2=length of effective thread. ZJ=outside diameter of pipe. P=pitch of thread. NoT^. — ^The above formula is not expressed in the same terms as the one originally established by Mr. Briggs, because it determines directly the length of effective thread which includes two threads slightly imperfect on the crest, whereas the Briggs formula determined the length of perfect thread, the two threads imperfect on the crest not being included in the formula. However, both forms give identical results. Taper op Thread The taper of the thread is i in 16 measured on the diameter. Engagement Between Taper External (Male) and Internal (Female) ■ Thread The normal length of engagement between taper external and internal threads when screwed together by hand is shown in Column Lj of Table 19. This length is controlled by the construction and use of the gages. Gages G^es to properly maintain interchangeability of pipe threads shoidd consist of Standard Master, Reference, Inspection, and Working G^es. The dimensions and functions of these gages are outlined below. Standard Master Gage The Standard Master G^e is a taper threaded plug gage. The roots of the threads are cut^to^asharpj/ or may be undercut below the sharp V to facilitate the making oL thethread. The crests are truncated an amount equal to o.iP. (SeeFig.zs.) Other- wise the gage is made to the dimensions given in Table 19. This gage is provided 64 NATIONAI. SCREW THREAD COMMISSION with the gaging notch as illustrated in Fig. 23. The Standard Master Gage is the gage to which all other gages are ultimately referred either by transference of measure- ments or direct comparison by engagement. It is intended primarily for gage and thread tool manufactiurers. Reference Gages The Reference Gages consist of a plug gage, similar in all respects to the Standard Master Gage, and two ring gages. One ring gage has a thickness equal to dimension Li, is the same diameter at the small end as the small end of the plug gage, and is flush with the plug gage at the small end and at the gaging notch when screwed on tight by hand. (See Fig. 23.) The other ring gage has a thickness equal to dimen- sion Lj, but is threaded for distance Li-L^. The distance equal to i-i is counterbored and unthreaded. This gage is the same diameter at the large end as the large end of the plug gage. (See Fig. 24. ) The Reference Plug Gage is used to inspect inspection and working taper threaded ring gages. The Reference Ring Gages are used to com- pare the reference plug with the standard master plug or the inspection and working plug gages with the reference plug gage. Inspection Gages Inspection Gages consist of one taper threaded plug gage and one taper threaded ring gage. The roots of the threads are cut to a sharp V or may be undercut to facili- tate making the thread. The crests are truncated an amount equal to o.iP. (See Fig. 27.)* The ring gage has a thickness equal to dimension Lj, and the same diameter at the small end as the small end of the plug gage. (See Fig. 26.) Note. — The object of truncating the crests on gages (truncation o.iP) is to insure that when gaging commercial tlireads cut with a slightly dull tool the gage bears on the sides of the thread instead of on the roots. Inspecticm Gages are for the use of the purchaser of pipe thread products. When used, the extreme tolerance on the work should be applied. This tolerance is i}4 turns either way from the gaging notch in the case of internal threads inspected with the inspection plug gage, and when inspecting external threads the tolerance is i}4 turns either way from the small end of the inspection ring. Working Gages The Working Gages consist of one taper threaded plug gage and one taper threaded ring gage. These gages are similar in all respects to the inspection plug and ring gages. The Working Gages are used by the manufacturer to inspect his product. In using the Working Gages the tolerance to be applied is one turn either way from the gaging notch in case of internal threads inspected with the plug gage, and in the case of external threads the tolerance is one turn either way from the small end of the working ring gage. Gaging Internal (Female) Threads The Inspection and Working Plug Gages, Figs. 31 and 34, ^ould screw tight by hand into the fitting or coupling imtil the notch is flush with the face. When the thread is chamfered, the notch should be flush with the bottom of the chamfer. The fitting or coupling is within the working or net tolerance if the working gage notch is within one turn of the coupling or fitting face when screwed in tight by hand. In the same way the coupling or fitting is within the inspection or extreme tolerance if the inspection gage notch is within i^ tvans of the coupling or fitting face when screwed on tight by hand. This method of gaging is used either for taper internal threads or for straight internally threaded couplings which screw together with taper external threads. (See Figs. 31 and 34.) * otherwise the gages are made to the dimensions given in Table 19. PROGRESS REPORT 65 Gaging Taper External (Male) Threads The ring gage, Fig. 26, should screw tight by hand on the pipe or external thread until the small end of the gage is flush with the end of the thread. (See Fig. 28.) The pipe or external thread is within the working or net tolerance if the working gage ring screws on until on until the end of pipe or external thread is within one turn of the small end of the gage. The pipe or external thread is within the inspection or extreme tolerance if the inspection ring screws on until the end of pipe is within i}i turns of the small end of the gage. Gage Tolerances Master Gages. — ^Master Gages should be made with the narrowest possible limits of error. In no case should the accumulative error exceed the total accumulative tolerance on diameter given in Table 26. Each Master Gage should be accompanied by a report showing the error on each of the elements of the thread and a statement of the accumulative error derived from the errors in the various elements. Reference Gages. — Column i of Table 26 gives the maximum allowable cumulation of all errors in the thread surface of Reference Gages, expressed in terms of diameter, and is illustrated in Fig. 37. No point in the thread surface of the gage should be outside of the zone of tolerance indicated by the shaded portion of the illustration. NoTB. — This column is used when checking gages by measurement. If the errors in the gage are re- ported in terms of pitch, angle of thread, and diameter, Tables 2S and 29 may be used to determine the cumulation of these errors for comparison with Column i. In Table 28 the results of errors in angle are expressed in terms of diameter. In Table 29 the results of errors in pitch are expressed in terms of di- ameter. For example: A ^" — 14 plug pipe thread gage is reported as follows: Fitch diameter, large end, 0.983S1". Pitcl^ diameter, small end, 0.96775". One-half included angle of thread, 29* 58'. Maximum error in lead, o. 00007"- The correct pitch diameter at large end is 0.98886"- (See Table 19.) The error is 0.00005". The correct pitch diameter at small end is 0.9676S". (See Table 19.) The error is 0.00007". 2' error in angle equals 0.00006". (See Table 28.) 0.00007" error in lead equals 0.00012". (See Table 29.) The cumulative error at large end in terms of diameter equals 0.00023"- The cumulative error at small end equals 0.00025". The gage falls within the limits of the reference gage (0I00028" as given in Table 26.) Column 2 gives the equivalent of Ctolumn i, expressed in terms of distance parallel to the axis, and represents the maximum distance which a reference ring gage of per- fect thickness or a reference plug gage of perfect length from small end to gaging notch may vary from being flush at the gaging notch or at the small end, when referred to basic dimensions. It is equal to 16 times C!olumn i, owing to the basic taper of i in 16, measured on the diameter. Note. — This column is used when checking r^erence gages by comparison with a master gage. The necessary allowance must be made for the error in the master. Column 3 gives the equivalent of Coltunn i, expressed in terms of the decimal part of a ttun from the basic dimensions. Note. — This column is also used when checking reference gages by comparison with a master gage. The necessary allowance must be made for the error in the master. A tolerance of plus or minus 0.0002 inch (0.005 millimeter) is allowed on the distance between the gaging notch and the small end of the reference plug gage, or on the thickness of the reference ring gage. Note, — It is possible for reference plug and ring gages which come within all of the above tolerances to vary from being flush with each other at the small end, or at the gaging notch, when screwed together tight by hand. The maximum variation which might occur, expressed in terms of distance, is given in Column 4, and gages which come within these limits should be checked by measurement before being rejected. 12071°— 21 5 66 NATIONAIv SCREW THREAD COMMISSION Inspection Gages. — The tolerance on inspection gages will be the same as on reference gages. (See Table 26.) New Working Gages. — Coltunn 5 of Table 27 gives the maximum allowable cumu- lation of all errors in the thread surface of new working gages, expressed in terms of diameter, and is also illustrated in Fig. 37. No point in the thread surface of the gage should be outside of the zone of tolerance indicated by the shaded portion of the illustration. Note.— This colimm is used when checking gages by measurement. Coliunn 6 gives the equivalent of Column 5, expressed in terms of distance parallel to the axis, and represents the maximum distance which a new working ring gage of perfect thickness or a new working plug gage of perfect length from small end to gaging notch may vary from being flush at the gaging notch, oir at the small end,when referred to basic dimensions. It is equal to 16 times Column 5, owing to the basic taper of i in 16, measured on the diameter. Note. — This coliuxm is used when checking working gages by comparison with a gage the error of which islcnown. The necessary allowance must be made for this error. Column 7 gives the equivalent of Column 6, expressed in terms of the decimal part of a turn from basic dimensions. Note. — ^This column is also used when checking working gages by comparison with a gage the error of "v^hich is known. The necessary allowance must be made for this error. A tolerance of plus or minus 0.0005 inch (0.0127 mm) is allowed on the distance between the gaging notch and the small end of the working plug gage, or on the thickness of the working ring gage. Note. — It is possible for working plug and ring gages which come within all of the above tolerances to vary from being flush with each other at the small end or at the gaging notch, when screwed togtether tight by hand. The maximtun variation which might occur, expressed in terms of distance, is given in Column 8, and gages which come within these limits should be checked by comparison with reference gages before being rejected. It is also possible for working plug and ring gages which come within all of the above tolerances to vary from being flush at the small end or at the gaging notch, when screwed tight by hand on a reference gage which comes within the tolerances specified for references gages. The maximum variation which might occtur, expressed in terms of distance, is given in Column 9, and gages which come within these limits should be checked by measurement before being rejected. Worn Working Gages. — ^The maximum wear on working gages must not be more than the equivalent of one-half turn from the basic dimensions. In order that no work passed by the working gage shall be rejected by the inspection gage, it will be necessary to discontinue the use of the working gage when it has worn one-half turn. That is, the working gage should always be kept within the tolerance of one-half turn from the basic dimensions. --' Manufacturing Tolerancb The maximum allowable variation in the commercial product is one turn plus or one turn minus from the gaging notch when using working gages. (See Figs. 29, 30, 32, and 33.) This is equivalent to a maximum allowable variation of one and one- half ttuns from the basic dimensions, owing to the allowance of one-half turn on work- ing gages. National (American) Taper Pipe Threads Taper external and internal threads are recommended for threaded joints for any service. PROGRESS REPORT 67 National Straight Pipe Threads Internal (Femafe).— Straight threaded internal wrought-iron or wrought-steel couplings of the weight known as "standard" may be used with taper threaded pipe for ordinary pressures, as they ate sufficiently ductile to adjust themselves to the taper external thread when properly screwed together. For dimensions see Table 20. For high pressures, only taper external and internal threads should be used. External {Male). — Straight external threads are recognized only for special appli- cations such as long screws, tank nipples. Long Screws Long screws are used to a limited extent. This joint is not considered satisfactory when subjected to temperature or pressure. In this application (see Fig. 35) the cou- pling has a straight thread and must make a joint with a National (American)' Taper Pipe Thread.. In gaging, the National (American) Taper Working Plug Gage is used, allowing the same tolerance from the notch as for a taper thread. (See Fig. 34.) The straight thread on the pipe enters the coupling freely by hand, the joint being made by a packing material between the locknut and the coupling. (See Fig. 35.) ' It is necessary that the coupling be screwed on the strai^t external thread for the full length of the coupling and then back until it engages the taper external thread. Owing to the long engagement of thread, imperfections in pitch affect the fit when the coupling is screwed on the pipe its full length. Refinements of manufacture and gaging to insure a properly interchangeable product are more costly than the commer- cial use warrants; therefore, the use of this type of joint is not recommended. Locknut Threads Occasional requirements make it advisable to have a straight thread of the largest diameter it is possible to cut on a pipe. This has been standardized and is known as Maximum External and Minimiun Internal Locknut Threads. For dimensions, see Tablezi. The " tank nipple " shown in Fig. 36 is an example of this thread. In this application a National (American) Standard Taper Thread is cut on the end of the pipe after having first cut the External Locknut Thread. Symbols The list of symbols given in Section II-3, together with additional sjrmbols given below, should be used in formulas for expressing relation of pipe threads and for use on drawings, etc. il=pitch diameter of thread at end of pipe. B=pitch diameter of thread at gaging notch. Ci=maximum pitch diameter external locknut thread. C2=minimum pitch diameter internal locknut thread. Li=distance from gaging notch to end of pipe=normal engagement by hand. Z.2=length of effective thread. £)=nominal outside diameter of pipe=njajor diameter of pipe thread at Lj from end of pipe. (Z=intemal diameter of pipe. 68 NATIONAL SCREW THREAD COMMISSION Fig. 22. — Form erf national taper pipe thread PROGRESS REPORT 69 poi^QAae f. 5, I WPPER I RiNCi Ok/tee. ( roR CHECKING I TOP or PLua RDCSrSUNDERajT TO FAdUTATC CKINDINQ - CKESTS TRWvCKreD ..IP Figs. 23, 24, and 2%.— Reference gages for checking working gages PTTCH DIAMCTER FIQ. 26. ^ SMAI-l. END PLuqa/i&s rNCfrcH 1 (II ■J 4 Figs. 26 and 2T.— Working gages for checking product 70 NATIONAI< SCREW THREAD COMMISSION NATIONAL TAPER ONE TORN PUa ONE TURN MNU& . FI6.2S. exrei?N/iL thre/io "TO G<<16£« F\C.29., f\G.30. EJCTERNflt- THiySflD EXTERNfli. THi?e/IO M/iixiMi/ivi ^ize niiiM«(v)u"TE.A\ NATIONAL TAPER HPC IHreMD Fig. 35. — Illustration of " long screw" joint between straight threaded coupling and taper threaded pipe 72 NATIONAI, SCREW THREAD COMMISSION •Kutcfn vxxnj' IHTtlfNAL.UXKHJT THRC^p (.iCT£nnAi,\JX.aim REGULAR NATIONAL TAFW rmHi Fig. 36. — Illustration of " tank nippte" thread TAPei?l»*>6.MEAS»'''ED ON DlflrtETE*? AX\S CAB I tl A = Basic pitch diameter at small end of gage B=Minimum pitch diameter at small end of gage C=Maximum pitch diameter at small end of gage D_ 4 _|Column 1 from Table 26 for reference gages IColumn 5 from Table 27 for new working gages P_ A , fColumn 1 from Table 26 for reference gages IColumn 5 from Table 27 for new working gages No point on the thread surface of the gage should be outside of the zone of toler- ance indicated by the shaded portion of the illustration The dotted line indicates the outline of a perfect gage made exactly to the basic dimensions . Fig. 37. — Illustration of tolerance and basic dimensions of a perfect taper pipe thread gage PROGRESS REPORT' 73 ^LEHCtTH OF EFFECTIVE THREftP NORMAL ENQAt^eMENIT erf l-tANIP BETHCEN e»T£.rn(ILVinte;r,>i/il rH(?E/^D '■ TO UCAP OF- Pie CJJb A- PITCH D\». OF THREftD I AT END OF PIPE PtTCH DIA. OF THREAD ATGAQING NOTCH A=D-i0.05D) + lA)P B=A+0M25U U=P (0.8D+6.8) Depth of thread=0.8P Fig. 38. — National taper pipe thread notation 74 NATlONAt SCREW THREAD COMMISSION SI II ■a I "S t n ■a I 0) 1 I & ^^I^^oo oooooooooo ooaoooa 00 OO DO OO 00 oooooooooo 00 00 CO s nm 0.753 1.129 1.129 1.451 1.451 1.767 1.767 1.767 1,767 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 Ncar4 cn^.^^i4. \0t0\000 OOOOO ^OOOO OOOOO OOOOO 5S5 vD??^^ mmmmS ooooS ooooo ooooo ooooO ooo jjot^^c^t- oiotatcno ooooo 5S5SSS SSSSS SSSSS SSS cifS^^mtn tb^oooo ooooo ooooo ooooo ooooo ooo qOOOOO OOOOW ^^^r^j-t ^W.-l.-(r-l ,-|rt,-l»HT-l ,-1 ,H i-l f-« iH i-fTtt~l "-■d ' ■ ' &25iSS oS'SSlQ ggSgg RKRRS SSSSo SSSSS SSS Nt^?imS ^fHc^mo SSmom nSo-xi-o -tf-mvo-tf; oonooow <4-cmo Sdmi>f-J«3 mcaoodco tori-^t^wi oowicft^m SS"Ki:ii2 rifiHSSffi HriM aSSSeMPa eo-tf-'^J-voiN na'^t;a^ iSSElSE; aSffiSS £22S!fiH SE^S Domoo moomm oooom mmmmo ooooor ooOoo ooo a^fv^tn ,-<\oor«i> oooovo oar^NCMm mmooo ooooo ooo rm^oooo co^ootnoo momom \ou3oioc> t^c^ooo ooooo ooo 3 * ' "iH iHrHiHMPa mit'^tnin «tCo6»d T-4C*s^mu3 i^oodra-^ locdd cdo^ootH ooooo^eo lomoomo tnoooa^ o^mom oomom omo t^ oo o c^i 1^ lo to lo c>> N m m n ra^dN\o oddcot^d m\od g r4^i-«T-i^ THf<4NNN NtMraNm mmn-^-r ^■mmm\o «o«o\o .oooooi oooica lOiH^mt^ ooomoo tnoNt^cM oomom omo Sooo^c^m ooar^maa >0(M*fr-« mo»otn»-i oo\ovooOi-t oocamr^ ooim VrHi^r^eoco <4-^^^w t^oovoooa\ otooiHN rsico>niOGO oioi-tNco mvor« ^d rtrHfHiH THf-4iHi-4tH .»H gj <*> ovmcj CO ■*t~.0(»3r». ' e«- 1««^- t^m mmooo ^ at 1-H ION ooooo svooomro t^c»oooioo N cseoeomm oocJ^om ooooo om omo Ncg cico ^ mo t^ coot oo_ lomOOO N r>a mmm 0»Hca (0«*" OOOOO inm m tn m mioeoor^ o-oo mmm ■^ to DO NNNNN NNMCOm CO C> m a\ttnoP9t^ tH ooc^mw to <-(oo mm 00 tom mra iOI>C0Ort oao^ejirg mtoo ^r^ (NjmottM c^ commmm n oi too-a vo lor^fioot N NOOOVO toot^mo 0»MM WJ t*lT-( H ot r>a m,» m fH o u d 1-1 ^iH p« CO ^ ^ Hoa CO u3 oti- m oc^t>co ot (vimt^o ra CO CO CO-* 00 ««--<-mio e-moi ut;aort^ t*>io to OD 00 OO 00 OD eotom-^o^ to rH rH (o to eora^toe^* pomtMco^* "-" oomtotoo (\]l>-«m<^]m paco<0"*m iHc*a*wi^ mc^o^T-Hca tot^i-nmi/ oo^ooot e^otcM^ci co-^mt-oo at CO OO CM to OCOOOiHCO aii-icoioa> omco^ at to 00 CO OO CM rot t- -I coto a CMC^ coooatmo mo^ ra coco mom tOC>.£^ •t^Ol^COOO COCOOtCMCO ^cor«(«aoot^ coi>voo\ot IJtoc^iHmto •-imottO'-i 3co*4-toc^Oi c^amr-cMto CO ocomeo tomco CMC*. OD* Tr^H o * CO CO CO Ot n 00 CO 00 to Ofth ot**-* ooomcoro to otcoe^m ■* CO CO CM * vo^omo moooo oooot>m (Momom air.000l0 ooo mom tOC^IN s:^. S S S. odd 66666 666 ^^'^^^ _:^!^«» ...^s^-^^.- .^^^^5 ri^5:^^ i.»6flSE ?UJSHiATTHE FACE, VIVTH THE. CAGINQ NCrrCH AU.- Om^ A MAXIMUM VARIA- TION OFONETURN PLUSORj MINUS FROM THE NOTCH B BA'be. PrUtH PIA. FBH STRAM^HT PlPBTHREAO" PITUA WA. ATGA& lN1RW? Fig. 39. — National straight pipe thread notation (internal) TABLE 20. — Dimensions of National Straight Pipe Threads Nominal size B Depth of thread Number ol threads— Inches mm 3 6 10 13 19 25 32 38 50 64 76 90 100 113 125 150 175 200 225 250 275 300 350 375 400 425 450 500 550 600 650 700 750 Inches 0.37476 .48989 .62701 .77843 .98886 1.23863 1.58338 1.82234 2.29627 2.76216 ' 3.38850 3.88881 4.38713 4.88594 5.44929 6.50597 7.50234 8.50003 9.49797 10.62094 11.61938 12.61781 13.87262 14.87419 15.87575 16.87500 17.87500 19.87031 21.86562 23.86094 25.85625 27.85156 29.84687 nim 9.519 12.443 15.926 19.772 25.117 31.461 40.218 46.287 58.325 70.159 86.068 98.776 111.433 124.103 138.412 165.252 190.560 215.901 241.249 269.772 295.133 320.493 352.365 377.805 403.245 428.626 454.026 504.707 555.388 606.069 656.750 707.431 758.112 Inch 0.02963 .04444 .04444 .05714 .05714 .06956 .06956 .06956 .06956 . 10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 .10000 . 10000 .10000 .10000 .10000 .10000 .10000 . 10000 .10000 .10000 Tnm 0.753 1.129 1.129 1.451 1.451 1.767 1.767 1.767 1.767 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2. 540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 2.540 Per inch 27 18 18 14 14 IIH 11)4 113^ 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Per 254 mm 270 ?7 180 sf 180 rl 140 5^ 140 1 115 115 1^ 115 2 115 2H 80 3 80 3i^. .:... 80 Vr. . 80 4VS. 80 s:!..:;::::: 80 6 80 7.. 80 8.. 80 9 80 10 80 11 80 12 80 14 0.D 15 0.D 16 CD 17 0.0 18 CD 20O.D 22 CD 24 CD 26 CD 28 0.D 30 CD 80 80 80 80 80 80 80 80 80 80 80 76 NATIONAI, SCREW THREAD COMMISSION tUMMUrn PTTM OlA. EXTC/7NAU uoe»f NUT TWRCAO llNIMOMlTTai DIA -rKi?E*i> B'FITCM PIA ATSACING NOKH OF NATWNALTAPEKPUJ^Gflef laotcrjinoo OtGOCQ^ O CO 00 1» at o oor^iHOt^ oocnmnoai mtooooooo c*jcorH*or^ ar-paeoc^oo OQVOCONXO ^iHNNNN mmtocov) (000*4- CO op^ (M t^m *c*ora»o 1-1 ^cot^oo ^ lOOiH kO oc^c*a«ncoin C^ fr^ 0\ Ot 00 ov CO 00 iH oi n _>0 00 00^4 AOOOtH,-* mom'^m votot^t^oo Oi-lt^CM04 ooor^eg'd- pg CO pa CO CO o\t>inioo• arflt*rHC0\O i-i-^omm Oko looa cu CQtoOO « OOOO^rH OOO'^COOO ooeooto\'4- iH .-H c«a ca pg NCMOaNCOCO „inoinoo moomm ooooco mmminin oooooo ™o^t^-*>n i-no^i>-t^ oooo^ cacMpjrgpg ioio>nio>n»n v^mtooDo coxooicooo moinom \oioio* iHwi^oooa t-moooc^»-< co^cMo^co ^wiooth cMi-t mooOtHO t^mooooo oocNjiot^ot loooomt^ CTir-tpj^i-i ocooc^i-H oo^^m^ooo Sioo^c^ind «DvidcaN c-^dra^oo ^ooinritA ooi>^att^^ d i-i.He«a Nco'^iA'O t^oto^cM mr^oorg vnmmt-oo R i-HrHt-i 1-t <-i csi CM eg oapgoargmco _ o •*■ eo CNS i*- Ovo vo oiNc>a Bpgcn-^'ooo gvoot^q; iHiHi-irgc4 00 ooovor* >0 -^NO"* ovnotno tncO'^'^iri 410000 o ooootcn tot>^adc^o6 O 00*-< CMN COlOOCOOl omoom me^oocM .1 .-t CN) c>a ra oootno o mioiot^oo xs. ^ ^. .^p^B^p?^*^ ft i-C iH M r4 (0C0*"*»O «C^0O00» w^^-HrHt-i 78 NATIONAI. SCRBW THREAD COMMISSION voo«ON0i mvoot^o lowo^N oargt-wm oin *c^»-*»Oi-c N**** pavo(Oc*Jo* moiom^ ^e»s ad 'rHiHN m'^ioi>^ c^o»t»sc«a\D 1-1 Ol^O OkO iHth r^cj purtt^ ►Joagga o>t^\oin"* eoeopjMM aaftr 1 = 11 otootovo mm^mco con P4 ^ P4 ^OiHO^OI 3 f-(.Hrg rq <«aooo»c*a^ <-ivooointn ot m oo CO oi 83 do VOOOC^O CM T-tC-OOO^ OW«-T-ii-» 001 0COO mrt^mvo oo*-<<*a**o r«.o» par*-* CO** C^OOThOi O CC C^ CO QO iHoo loinco c^ CM c^ at CM t>i(MCOlOCM \0 t^ lO CM lO H^^ CM CO *>nt^ inoi ■no u 1 "3 .9 I -R H •a HOt>iO ot>.oc«-»n ')OOCOi~t CMt-XDi-HCM oo>no ootnom cooooo c»ooo o ino\tot> t* CO VO Ot CO 00 OOOOCO ooo ^to moiooto mmmtno CM CM CM CM tn o«ovi o ooouio atnoofooo lOCMCO VN -r^OCM**--* HcMco'S-infr* C^ 00 O Ol CO mc^ococM o\cMmo\co g^woco lO CMO\^ cTtcooocaoo oo o o dcMCQcococo «-4-tnincN, t^oooootot ocmcmncm cm cm oo oo mm »o»omioo CM\00-«0 coco OtCM CM CO OO mm ■^CMCM CO'*'*iniO t0^0D0\O i^CM ommmo COCM lOOtC tseocoott^ •*■« oil-*-* tHiHi-HCOCM COCO t-Ol CM CM ColOVOUt^ f t^ cMco4 tH <«■ in cH o f*acT*oo»n«*" Mimot^-tM at*<4-t004'« OlOWOOm lOlftrHO'* :3>-4Nminu3 0^moQc^a^C caooeomN Q-<-*Ha^e^vo lO'^coMN m fa i4 th i-J ■4-mooiH gmoatmo m\ovooN t>.\o>oin<«- ^mm<«at«o mootsr> a O »H e^ C3tooo H»Hrt N-^m\OCX) 3 CO 01 00 O iH 3 iH^« ri^ mo? I" OOONOO Min^oomm -♦■■^iniom C^"*iH0O0O lOXOCOOFM OOtOOi-4^ i-iM*xnt* CO n CO cc o S'S-oOOt*!-! dt^c^oioio ooc^c>ac4 3 P> CO COCO'*- como toc^ t^ l>> QO DO GO coc>>o«o«o to\o^i-ica mmooo nioa ooo coootvoco ocora too SoooeoiO0i mtnooo t»i>.ooo cooomoio omminm O IQCaCM CM omtOic«o Hi-iiH pgcMCO^* lomvo^-oo t-t^mooo OC^<-llO-4- ■*ooae«.m COOOOCMCM o^c^cqo]lO r4<4-ovoo eo^oooc«] ocotvmm .mcoototo oi>otMm oo»o»i>.t^ goa'^mooiH ioc«>coc^iH inoooooao sx S. r^fv^fH 1-1 rH racsfeocQ^ S?io»ot^oo ^ 8o NATIONAI* SCRBW THREAD COMMISSION s 6 i-ii a II slg s Si iaaS "f-eS -jal ;:a2 P52 ;a| ^ag ^30 •^SS *l2 "S3 qONVOO ■«■ ISmmooo 3 to Cl CO CO ■♦ xn o*(Ot^t-i ai-« 'tt to Ql tH CO CO CO CO* ot t«> tn CO «-t ot at o iHc^] con 43 CM CO (MIN(O0d pic acMinr>o CM t-c* COCOCO"** ■ *!/ dcM CO -^mvo 000 CM *<0 00 T-l (M CM Ca CM CM CMtOO-^OO W^CMOOOtO aoinrHtpi-4 cMto-^intnvc Ecnmoooco oocococofloco aeococo*-*- ■*mio*o»oe^ "rt-^wi^ot- oi^p ^OOCMOO OOVO'^NOOO Icooo^^v) u} vd t^f 00 oi gj 3COVIDOOCO OOCOQOCOOOCO ^corteo-v* ■*iom«'oe^ j3co-4-in tot- >M \M) 1M SM >M >^ ' o> •-< CO m t«- o\ i-i ra C4 CM CM r ne-i~O iH CM oinovoi-i to mm to\oc- 1^ S otno mo S»ot«.o cMin gnn**'*' opinio t«< 00 000000 o momotn mm vo vot-t- PROGRESS REPORT TABLE 26. — ^Tolerances for Reference Gages 8l Romlnal size 1 (Total cumulative tol- erance on diameter. (See Fig. 37)) 2 (Equivalent longitu- dinal variation (16 X Col. 1)) 3 Equiva- lent angular variation expressed as deci- mal part clone turn »4 Inches 3 6 10 13 19 25 32 38 SO 64 76 90 100 113 125 ISO 175 200 225 250 300 350 400 450 500 SSO 600 6S0 700 750 Inch 0.00020 .00022 .00024 .00026 .00028 .00030 .00032 .00034 .00036 .00038 .00038 .00041 .00043 . 00045 .00047 .00051 .00055 .00059 .00063 .00066 .00074 .00082 .00090 .00098 .00106 .00113 .00121 .00129 .00137 .00144 nun 0.0050 .0056 .0061 .0066 .0071 .0076 .0081 .0086 .0091 .0097 .0097 0104 .0109 .0114 .0119 .0130 .0140 .0150 .0160 .0168 .0188 .0208 .0229 .0249 .0269 .0287 .0307 .0328 .0348 .0366 Inch 0.0032 .0035 .0038 .0042 .0045 .0048 .0051 .0054 .0058 .0061 .0061 .0066 .0069 .0072 .0075 .0082 .0088 .0094 .0101 .0106 .0118 .0131 .0144 .0157 .0170 .0181 .0194 .0206 .0219 .0230 mm 0.081 .089 .097 .107 .114 .122 .130 .137 .147 .155 .155 .168 .175 .183 .191 .208 .224 .239 .257 .269 .300 .333 .366 .399 .432 .460 .493 .523 .556 .584 0.086 .063 .068 .059 .063 .055 .059 .062 .067 .050 .050 .053 .055 .058 .060 .065 .070 .075 .080 .085 .095 .105 .115 .125 .135 .145 .155 .165 .175 .185 Inch 0.0068 .0074 .0080 .0088 .0094 .0100 .0106 .0112 .0120 .0126 .0126 .0136 .0142 .0148 .0154 .0168 .0180 .0192 .0206 .0216 .0240 .0266 .0292 .0318 .0344 .0366 .0392 .0416 .0442 .0464 mm 0.173 .188 i^ .203 .224 a .239 1 .254 .269 1^ 284 2 305 % .320 3 .320 3U *?.:........ 361 4U 376 5?.::....::. .391 6 7 8 488 9 ; 523 10 549 12 .610 14 16.1, 18 .742 808 20 .874 .930 .996 1.057 1.123 1.179 22 24 26 28 30 * Maximum amotmt it is possible for plug and ring gages to vary from, being flush at small end or at gaging notch when screwed together tight by hand, (a times Column a + 0.0004".) 12071°— 21 6 82 NATIONAL SCREW THREAD COMMISSION TABLE 27.— Tolerances for Working Gages 5 6 07 68 e 9 Total cumulative Equivalent longi- Nominal size tolerance on tudinal varia- diameter. (See tion. (16 times Fig. 37) Column 5) Inches mm Inch mm Inch mm Inch mm Inch mm '/i 3 0. 00040 0. 0102 0.0064 0.163 0.172 0. 0138 0.351 0. 0103 0.262 •4 6 . 00044 .0112 .0070 .178 .126 .0150 .381 .0112 .284 H 10 . 00048 .0122 .0077 .196 .136 .0164 .417 .0122 .310 M 13 . 00052 .0132 . .0083 .211 .418 .0176 .447 .0132 .335 H 19 . 00056 .0142 .0090 .229 .126 .0190 .483 .0142 .361 1 25 . 00060 .0152 .0096 .244 .110 ^0202 .513 .0151 .384 VX 32 .00064 .0163 .0102 .259 .118 .0214 .544 .0160 .406 1^ 38 . 00068 .0173 .0109 .277 .124 .0228 .579 .0170 .432 2 50 . 00072 .0183 .0115 .292 .134 .0240 .610 .0180 .457 2K..I... 64 . 00076 .0193 .0122 310 .100 .0254 .645 .0190 .483 3 76 . 00076 .0193 .0122 .310 .100 .0254 .645 .0190 .483 3K 90 .00082 .0208 .0131 .333 .105 .0272 .691 .0204 .518 4 100 . 00086 .0218 .0138 .351 .110 .0286 .726 .0214 .544 4K 113 . 00090 .0229 .0144 .366 .115 .0298 .757 — 0223 .566 5^ 125 . 00094 .0239 .0150 .381 .120 .0310 .787 .0232 .589 6........ 150 .00102 .0260 .0163 .414 .130 .0336 .853 .0252 .640 7 175 . 00110 .0330 .0176 .447 .140 .0362 .919 .0271 .688 8 200 .00118 .0348 .0189 .480 -.150 .0388 .986 .0290 .737 9 225 . 00126 .0370 .0202 .513 .160 .0414 1.052 .0310 .787 10 250 . 00132 .0432 .0211 .536 .170 .0432 1.097 .0324 .823 12 300 . 00148 .0472 .0237 .602 .190 .0484 1.229 .0362 .919 14 350 . 00164 .0513 .0262 .665 .210 .0534 1.356 .0400 1.016 16 400 . 00180 .0554 .0288 .732 .230 .0586 1.488 .0439. 1.115 18 450 .00196 .0594 .0314 .798 .250 .0638 1.621 .0478 1.214 20 500 . 00212 .0683 .0339 .861 .270 .0688 1.748 .0516 1.311 22 550 .00226 .0719 .0362 .919 .290 .0734 1.864 .0550 1.397 24 600 . 00242 .0759 .0387 .983 .310 .0784 1.991 .0588 1.494 26 650 . 00258 .0800 .0413 1.049 .330 .0836 2.123 .0626 L590 28 700 .00274 .0841 .0438 1.113 .350 .0886 2.250 .0664 1.687 30 750 .00288 .0732 .0461 1.171 .370 .0932 2.367 .0698 1.773 o Equivalent angular^ variation expressed as a decimal part of one turn. & Maximum amount it is possible for new working plug and ring gages which come within the specified toler^ices to vary from being flush at the small end or at the gaging notch when screwed together tight by hand. (2 times Column 6+0.0010.) c Maximum amount it is possible for new working plug or ring gages which come within spedfied toler- ances to vary from being flush at the small end or at the gaging notch when screwed on reference gage tight . , , (Colunm 4+Column 8.) PROGRESS REPORT TABLE 28. — Corrections in Diameter for Errors in Angle A—Ertm In halt Included angle of thread expressed in minutes 1.332P shi A 83 Correction in diameter = sin (60°+ A) A 8 threads Wi threads 14 threads !S threads 27 threads Inch mm Inch mm Inch mm Inch mm Inch mm 1' 0.000056 0.0014 0.000039 0.0010 0.000032 0.0008 0.000025 0.0006 0.000017 0.0004 2' .000112 .0028 .000078 .0020 .000064 .0016 .000050 .0013 .000033 .0008 3' .000168 .0043 .000117 .0030 .000096 .0024 .000075 .0019 .000050 .0013 4' .000224 .0057 .000156 .0040 .000128 .0033 .000099 .0025 .000066 .0017 5' .000279 .0071 .000194 .0049 .000160 .0041 .000124 .0031 .000083 .0021 6' .000335 .0085 .000233 .0059 . 000192 .0049 • .000149 .0038 .000099 .0025 7' .000391 .0099 .000272 .0069 .000223 .0057 .000174 .0044 .000116 .0029 8' .000447 .0114 .000311 .0079 .000255 .0065 . 000199 .0051 .000132 .0034 9' .000503 .0128 .000350 .0089 .000287 .0073 .000223 .0057 . 000149 .0038 10' .000558 .0142 .000388 .0099 .000319 .0081 .000248 .0063 .000165 .0042 41' .000614 .0156 .000427 .0108 .000351 .0089 .000273 .0069 .000182 .0046 12' .000670 .0170 .000466 .0118 .000383 .0097 .000298 .0076 .000198 .0050 13' .000725 .0184 .000505 .0128 . 000415 .0105 .000322 .0082 .000215 .0055 14' .000781 .0198 .000543 .0138 . 000446 .0113 .000347 .0088 .000231 .0059 15' .000837 .0213 .000582 .0148 .000478 .0121 .000372 .0095 .000248 .0063 16' .000892 .0227 .000621 .0158 .000510 .0130 .000397 .0101 .000264 .0067 17'.;.... .000948 .0241 . 000660 .0168 .000543 .0138 .000421 .0107 .000281 .0071 18' .001004 .0255 .000698 .0177 .000574 .0146 .000446 .0113 .000297 .0075 19' .001059 .0269 .000737 .0187 .000605 .0154 .000471 .0120 .000314 .0080 20' .001115 .0283 .000776 .0197 .000637 .0162 .000495 .0126 .000330 .0084 21' .001170 .0297 .000814 .0207 .000669 .0170 .000520 .0132 .000347 .0083 22' .001226 .0311 .000853 .0217 .000700 .0178 .000545 .0138 .000363 .0092 23' .001281 .0325 .000891 .0226 .000732 .0186 .000570 .0145 .000380 .0097 24' .001337 .0340 .000930 .0236 .000764 .0194 .000594 .0151 .000396 .0101 25' .001392 .0354 .000969 .0246 .000796 .0202 .000619 .0157 .000413 .0105 26' .001448 .0368 .001007 .0256 .000827 .0210 .000643 .0163 .000429 .0109 27' .001503 .0382 .001046 .0266 .000859 .0218 .000668 .0170 .000445 .0113 28' .001559 .0396 .001084 .0275 .000891 .0226 .000693 .0176 .000462 .0117 29' .001614 .0410 .001123 .0285 .000922 .0234 .000717 .0182 .000478 .0121 SC .001669 .0424 .001161 .0295 .000954 .0242 .000742 .0188 .000495 .0126 45' .002498 .0634 .001738 .0441 .001427 .0362 .001110 .0282 .000740 .0188 60' .003322 .0844 .002311 .0587 .001899 .0482 .001477 .0375 .000984 .0250 TABLE 29. — Correction in Diameter For Errors in Lead [Correction in Diameter= — 1.732 E. E=error in lead.] Correction in diameter Error in lead 0.00000 0.00001 0.00002 0.00003 0. 00004 0.00005 0.00006 0.00007 0.00008 0.00009 0.00000 0.00000 0.00002 0.00003 0.00005 0.00007 0. 00009 0.00010 0.00012 0.00014 0.00016 .00010 .00017 .00019 .00021 .00023 .00024 .00026 .00028 .00029 .00031 .00033 .00020 .00035 .00036 .00038 .00040 .00042 .00043 .00045 • .00047 .00048 .00050 .00030 .00052 .00054 .00055 .00057 .00059 .00061 .00062 .00064 .00066 .00068 .00040 .00069 .00071 .00073 .00074 .00076 .00078 .00080 .00081 .00083 .00085 .DOOSO .00087 .00088 .00090 .00092 .00094 .00095 .00097 .00099 .00100 .00102 .00060 .00104 .00106 .00107 .00109 .00111 .00113 .00114 .00116 .00118 .00120 .00070 .00121 .00123 .00125 . 00126 .00128 .00130 .00132 . 00133 .00135 .00137 .00080 .00139 .00140 .00142 .00144 .00145 .00147 .00149 .00151 .00152 .00154 .00090 .00156 .00158 .00159 .00161 .00163 .00165 .00166 .00168 . 00170 . 00171 .00100 .00173 .OOli^S .00177 .00178 .00180 .00182 .00184 .00185 .00187 .00189 .00110 .00191 .00192 .00194 .00196 .00197 .00199 .00201 .00203 .00204 .00206 .00120 .00208 .00210 .00211 .00213 .00215 .00217 .00218 .00220 .00222 .00223 .00130 .00225 .00227 .00229 .00230 . 00232 .00234 .00236 00237 .00239 .00241 .00140 .00242 .00244 .00246 .00248 .00249 .00251 .00253 .00255 .00256 .00258 .00150 .00260 .00262 .00263 .00265 .00267 .00268 .00270 .00272 .00274 .00275 .00160 .00277 .00279 .00281 .00282 .00284 .00286 .00288 .00289 .00291 .00293 .00170 .00294 .00296 .00298 .00300 .00301 .00303 .00305 .00307 .00308 .00310 .00180 .00312 .00313 .00315 .00317 .00319 .00340 .00322 .00324 .00326 .00327 .00190 .00329 .00331 .00333 .00334 .00336 .00338 .00339 .00341 .00343 .00345 .00200 .00346 .00348 .00350 .00352 .003.53 .00355 .00357 .00359 .00360 .00362 84 NATIONAL SCREW THREAD COMMISSION VIII. FUTURE WORK OF COMMISSION The problems of standardization- so far considered by the com- mission have been those of most pressing importance to manufac- turers and users of screw-thread products. Problems of less im- portance have necessarily been postponed tmtil such time as they can be given proper consideration. It is the intention of the commission, after issuing the present tentative report, to continue the work of gathering information in regard to special problems still to be considered. In this con- nection, there is outlined in the following paragraphs some of the standardization work that should be done. 1. THREADS REQUIRING STANDARDIZATION The following list includes the more important screw threads which require standardization: (a) Threads cut on brass tubing. (&) Instrument threads. (c) Acme, square, buttress, and other special threads. 2. STANDARDIZATION OF PRODUCTS CLOSELY ALLIED TO THE MANU- FACTURE OF SCREW THREADS In addition to the standardization of various thread systems, it would be of great advantage to American manufacturers to have established standards for stock tools and other appliances used in the production of screw threads, such as are mentioned in the fol- lowing list: (a) Taps. lb) Dies. (c) Sizes of bar stock for producing cut threads. (d) Sizes of bar stock for producing rolled threads. (e) Dimensions of bolt heads and nuts. (/) Standardization of sheet-metajl and wire-gage sizes. (g) Standardization of tap-drill sizes. 3. POSSIBILITY OF INTERNATIONAL STANDARDIZATION « The recent war has demonstrated the need of interchangeability of articles manufactured in this country with those manufactured in foreign countries, and it is known that manufacturers and authorities of Great Britain, France, and other foreign countries are awake to the situation and, in fact, have ahready taken steps toward the international standardization of screw threads and PROGRESS REPORT 85 other manufactured articles. Furthermore, international stand- ardization is of great importance in connection with the develop- ment of foreign trade. In July, 1919, the commission sent to Europe a delegation of its members to confer with British and French engineering stand- ards organizations, and while no definite agreements were reached in regard to international standardization of screw threads, it was apparent in both France and England that the engineers and manufacturers in these countries are anxious to cooperate with the United States in this work. The time is very opportune for accompUshments along this line, and it is the opin- ion of the commission that, as a result of the war, it should be pos- sible to reach an agreement on an international standard thread. Such an international standard should be established by giving consideration to the predominating sizes and standards used in manufactured products, as well as to the possibihties of providing a means for producing this international screw thread by the use of either the English or the metric system of measurement. S. W. Stratton, {Director, Bureau of Standards) Chairman, National Screw Thread Commission. Washington, Jime 26, 1920. IX. APPENDIXES APPENDIX 1. ORIGIN OF THE COMMISSION (o) Historical. — ^The standardization of screw threads has been a subject of vital interest to manufacturers since the efforts of Sir Joseph Whitworth in 1841 and of William Sellers in 1864. The efforts of Sir Joseph Whitworth in ascertaining shop practice in the manufacture of screw threads resulted in the standardization and adop- tion of the Whitworth Thread System, which found extensive use in England. When William Sellers promulgated through the Franklin Institute the Sellers Thread, which resulted in the extensive use of the present United States Standard series, a great achievement of direct benefit to American manufacturers was realized. In recent years numerous organizations have carried forward the standardization of screw threads. The American Society of Mechanical Engineers, the Society of Auto- motive Engineers,, the Bureau of Standards, and prominent manufacturers of special- ized thread products, have been the chief influences in standardization of screw threads in this country.- In England the standardization of screw threads has been carried forward by the British Engineering Standards Association, an organization formed in 1901. The development in the manufacture of machine tools, automobiles, agricultural . implements, typewriters, sewing machines, and other standard manufacturing pro- ducts has made apparent the need for standardized and interchangeable screw threads and threaded parts. In addition to the need of standardization, which grew by virtue of improvements in general manufacturing practices, the difficulties encountered in the program for procuring munitions in the recent war demonstrated the vital neces- sity of standardized screw threads. Through the efforts of the engineering societies, the Bureau of Standards, and prominent manufactturers of screw-thread products a petition was presented to Congress, requesting the appointment of a commission to investigate and promulgate standards of screw threads to be adopted by manufactur- ing plants under the control of the Army and Navy, and for adoption and use by the public. (6) Commission Authorized by Congress. — ^As a result of this action, the National Screw Thread Commission was authorized by the following act of Congress, approved July 18, 1918. (Public Document No. '201, 65th Cong., H. R. 10852.) AN ACT To provide for the appointment of a commission to standardize screw ttireads. ' Be it enacted by the Senate and House of Representatives of the United States of America in Congress assembled, That a commission is hereby created, to be known as the Commission for the Standardization of Screw Threads, hereinafter referred to as the commission, which shall be composed of nine commissioners, one of whom shall be the Director of the Bureau of Standards, who shall be chairman of the commission ; two commissioned officers of the Army, to be appointed by the Secretary of War; two commissioned officers of the Navy, to be appointed by the Secretary of the Navy; and four to be appointed by the Secretary of Com- merce, two of whom shall be chosen from nominations made by the American Society of Mechanical Engi- neers and two from nominations made by the Society of Automotive Engineers. Sbc. 2. That it shall be the duty of said conunission to ascertain and establish standards for screw threads, ■ which shall be submitted to the Secretary of War, the Secretary of the Navy, and the Secretary of Conunerce for their acceptance and approval. Such standards, when thus accepted and approved, shall be adopted and used in the several manufacturing plants under the control of the War and Navy Departments, and, so far as practicable, in all specifications for screw threads in proposals for manufactured articles, parts, or materials to be used under the direction of these departments. Sec. 3. Thqt the Secretary of Commerce shall promulgate such standards for use by the public and cause the same to be pubUshed as a public document. Sec. 4. That the commission shall serve without compensation, but nothing herein shall be held to affect the pay of the commissioners appointed from the Army and Navy or of the Director of the Bureau of Stand- ards. 86 ■ . PROGRESS REPORT 87 Sqc. 5. That the commission may adopt rules and regulations in regard to its procedure and the conduct of its business. Sec. 6. That the commission shall cease and terminate at the end of six months from date the of its ap- pointment. Approved, July 18, 19x8. (c) LiPB OP Commission Extended by Congress. — Prior to the expiration of the original term of six months for which the commission was appointed, it became ap- pafent that it would.be impossible to complete in a satisfactory manner the work outlined by the commission. An extension of time was therefore asked by the com- mission and granted by Congress in accordance with the following act: (Public No. 324, 6sth Cong. H. R. 15495-) AN ACT To amend an Act to provide for the appointment of a commisson to standardize screw threads. Be it enacted by the Senate and House of Representatives of the United States of A merica in Congress assembled. That the Act providing for the appointment of a commission to standardize screw threads, approved July eighteenth, nineteen hundred and eighteen, be, and the same is hereby, amended so that it will read: " That a commission is hereby created, to be known as the Commission for the Standardization of Screw Threads, hereinafter referred to as the comigission, which shall be composed of nine commissioners; one of whom shall be the Director of the Bureau of Standards, who shall be chairman of the commission; two representatives of the Army, to be appoints by the Secretary of War; two representatives of the Navy, to be appointed by the Secretary of the Navy; and four to be appointed by the Secretary of Commerce, two of whom shall be chosen from nominations made by the American Society of Mechanical Engineers and two from nominations made by the Society of Automotive Engineers. "Sec. a. That it shall be the duty of said commission to ascertain and establish standards for screw threads, which shall be submittal to the Secretary of War, the Secretary of the Navy, and the Secretary of Commerce for their acceptance and approval. Such standards, when thus accepted and approved, shall be adopted and used in the several manufacturing plants under the control of the War and Navy Depart- ments, and, so far as pratdcable, in all specifications for screw threads in proposals for manufactured arti- cles, parts, or materials to be used under the direction of these departments. "Sec. 3. That llie Secretary of Commerce shall promulgate such standards for use by the public and cause the same to be published as a public document. "Sec. 4. That the commission shall serve without compensation, but nothing herein shall be held to afiect the pay of the commissioners appointed from ihe Army and Navy or of the Director of the Bureau of Standards. "Sec. 5. That the commission may adopt rules and regulations in regard to its procedure and the conduct of its business. " SBC. 6. That the commission shall cease and terminate at the end of one year and six months from the date of its original appointment. " Approved, March 3, 1919. (d) Li^e OP Commission Again Extended by Congress. — Recognizing the im- possibility of perfecting a report of this character in the first issue, and realizing the importance of providing an opportunity for making necessary changes, Congress extended the life of the commission for an additional term of two years by the following joint resolution: (Public Resolution, No. 34, 66th Cong. H. J. Res. 299.) JOINT RESOLUTION Extending the term of the' National Screw Thread Commission for a period of two years from March 21, 1920. Resolved by the SendtB and Hcntse of Representatives of the United States of America in Congress assembled. That the term of the National Screw Thread Commission, created by an Act approved Jidy i8, 1918, as amended by an Act approved March 3, 1919, be, and the same is hereby, extended for an additional period of two years from March 21, 1920. Approved, March 23, 1920. APPENDIX 2. ORGANIZATION OF THE COMMISSION a) Preliminary Meeting. — As soon as nominees were selected by the various organizations to be represented in the Commission, a preliminary meeting was called at Washington, D. C, on September 12, 1918, by Dr. S. W. Stratton, Director of the Bureau of Standards, and chaiman of the commission. At tliis meeting the organi- zation of the commission was planned in order that work could be started as soon as formal appointments of the various members of the commission were made. The various commissioners were formally appointed tmder date of September 21, 1918. 88 NATIONAL SCREW THREAD COMMISSION (6) Members. — In accordance with the act, the following members were appointed. Appointed by the Secretary of Commerce: Chairman: Dr. S. W. Stratton, Director of Bureau of Standards, Washingtcm, D. C. On nomination by American Society of Mechanical Engineers: James Harttiess. F. O. Wells. On nomination by Society of Automotive Engineers: H. T. Herr. E. H. Ehrman. Appointed by the Secretary of War: E. C. Peck, Lieut. Col. Ordnance, U. S. A. O. B. Zimmerman, Major of Engineers, U. S. A. Appointed by the Secretary of the Navy: E. J. Marquart, Conunander, U. S. N., Btxreau of Ordnance. S. M. Robinson, Commander, U. S. N., Bureau of Steam Engineering. (c) Officers. — The following officers were elected by the commission. Lieut. Col. E. C. Peck, vice chairman for meetings held in Washington. James Hartness, vice chairman for meetings held outside of Washington. H. L. Van Keuren, executive secretary. H. W. Bearce, general secretary. Robert Lacy, ist Lieut, of Engineers, U. S. A., assistant secretary. A. W. Coombs, stenographic reporter. (d) Committees. — The commission resolved itself into the following subcommittees, with authority to call to their aid one or more experts for counsel. These subcom- mittees were responsible for compiling and auditing data pertaining to the subject of their committee and for compiling reports for presentation to the commission as a whole, for the action of the commission. F. O. Wells, chairman. I Commanders. M. Robinson. ' E. H. Ehrman. H. W. Bearce, secretary. Lieut. Col. E. C. Peck, chairman. , James Hartness. E. H. Ehrman. .H. L. Van Keuren, secretary. F. O. Wells, chairman. Conmiander E. J. Marquart. Maj. O. B. Zimmerman. Lieut. Robert Lacy, secretary. James Hartness, chairman. Lieut. Col. E. C. Peck. , Commander E. J. Marquart. H. L. Van Keuren, secretary. ■James Hartness, chairman. , Lieut. Col. E. C. Peck. F. O. Wells. (E. H. Ehrman, chairman. Maj. O. B. Zinunerman. Commander S. M. Robinson. On May 23, 1919, Capt. John O. Johnson was appointed by the Secretary of War to succeed Maj. O. B. Zimmerman. On July 14, 1919, Commander N. H. Wright was appointed by the Secretary of the Navy to succeed Commander S. M. Robinson, and on October 7, 1919, Commander L. M. McNair was appointed by the Secretary of the Navy to succeed Commander E. J. Marquart. While the commission was in Pitches, systems, and form of thread Classification and toler- ances Terminology . Gages and methods of 'test Order of business . PROGRESS REPORT 89 England and France, the Navy Department was represented by Capt. L. B. McBride. On May 10, 1920, Commander Joseph S. Evans was appointed by the Secretary of the Navy to succeed Commander N. H. Wright. On December 15, 1920, Mr. Ralph E. Flanders was appointed by the Secretary of Commerce, to succeed Mr. James Hartness. APPENDIX 3. PROCEDURE OF COMMISSION (a) Generai, Procedure. — In its work of establishing standards for screw threads the commission has made particular effort to seciure the actual facts concerning the need of standardization and the economic conditions to be provided for in the pro- duction and use of screw threads. The commission has had the advantage of being able to proceed rapidly inasmuch as in recent years the accomplishments of the American Society of Mechanical Engi- neers and the Society of Automotive Engineers have paved the way toward the adoption of necessary screw-thread standards. Without this preliminary work it would have been considered impracticable and unnecessary. In addition the results accom- plished by the British Engineering Standards Committee in their standardization work have been available to the commission and advantage has been taken of the accomplishments realized by this organization. Furthermore the commission has availed itself of the opportunity to secure from such organizations as the Tap Makers Association and representatives of prominent manufacturing concerns valuable information and data regarding the production of tools and appliances for making threaded products, as well as information and data regarding the application and use of screw-thread products. (6) Public Hearings. — ^After the preliminary organization of the commission immediate steps were taken to secure from various screw-thread authorities and representative manufactiurers and users testimony as to the nature of the National standards to be adopted for the use of the Government and for American manufacturers. To secure this information several public hearings were conducted in various indus- trial centers throughout the country. Government officials, authorities on screw threads, manufacturers and users of screw-thread products, as well as manufacturers of taps, dies, gages, and other tools required for producing screw-thread products, were invited to attend these hearings and present their views on various phases of the subject. Every effort was made to have in attendance at these hearings representatives of prominent manufacturers and organizations interested in standardization work. To this end invitations were sent to a large mailing list and in addition announcement of the meetings, extending invitations to be present, were published in the technical magazines. Topic sheets were distributed in advance of the hearings in order that witnesses could prepare their views on the subjects of the meeting in a definite, concise, and authentic form. A large amount of evidence was collected in this way and the opportunity was avail- able for the various members of the commission to bring out by cross-examination information which could have been secured in no other way. This evidence was tabulated for the consideration of the commission in formulating its report. The following schedule lists the dates of the various hearings: October 7, igiS Hearing held in Engineering Societies Building, 29 West Thirty-ninth Street, New York City. Topic — Fastening Screws, questions i to 5. October 21 Hearing held in Engineering Societies Building, 29 West Thirty-ninth Street, New York City. Topic — Pipe Threads, Brass Tubing, Hose Couplings, Special Threads and Instrument Threads as outlined in Topic Sheet. November S Hearing held at Bureau of Standards, Washington, D. C. All topics, as outlined in Topic Sheet. November u and 12 Hearing held at Hotel Statler, Detroit, Mich. All topics, as outlined in Topic Sheet. November 13 Hearing held at Hotel Miami, Dayton, Ohio. All topics, as outlined in Topic Sheet. go NATIONAI, SCREW THREAD COMMISSION (c) Topic Sheet. — ^The following topics are tHose which were discussed at the various hearings: TOPICS FOR DISCUSSION AT HEARINGS OF NATIONAL SCREW THREAD COMMISSION [N. S. T. C. No. 7. National Screw Thread Commission, October 25, 1918] « (j) Fastening Screws. — i. As a national standard, is there any objection to the continuation of the U. S. Standard System of thread diameters and pitches for general use in practically its present shape? 2. As a national standard, is there any objection to the adoption of the S. A. K. System of diameters and pitches of fine threads? 3. As a national standard, to what extent could the A. S. M. E. System of standard machine screws be adopted? 4. There seems to be a general feeling that in the standardization of fastening screws tolerances and clearan'ces should be provided to cover several grades of work and to allow for several classes of fit ranging from a stud fit to a very loose fit. Would provision for four classes of fit including the stud fit be sufficient for all grades of work encountered in screws made to the various systems previously mentioned or should such a classification include more than four classes? 5. Is there any objection to adopting the "standard hole" practice for screw threa'ds; that is, the practice of making all the taps for any particidar thread of one basic size and securing the required fit by changing the diameter of the screw or male threaded work which is to assemble with the nut cut by the basic tap? (2) Pipe Threads. — i. As a national standard, is there any objection to the adoption of the American Briggs pipe-thread sizes for both taper and straight pipe threads as accepted by the American Society of Mechanical Engineers? X. In view of the experiments on the form of pipe threads conducted by the Pennsylvania Railroad in connection with the American Society of Testing Materials which tend to show the desirability of the U. S. Standard form with flat top and bottom one-eighth of the pitch, do you consider it advisable to adopt the U. S. Standard form instead of the present form which specifies a thread depth of 0.8 of the pitch • with a resulting flat at the top and bottom of the thread which is quite small? 3. In your shop practice, to what extent do you employ gages for checking pipe threads and what do you consider a satisfactory tolerance for ordinary conmiercial work stated in tiUTxs-^ither way fr h ^>ji 8 5 V- ! k-7 111 \j to I I SI L4 I I — Oi ^ (0 w u I T si J V) u I I- nr^ — ■ idt I 5 I a ■<• •?? 1 a "9 9 I 4 « i I at the machine, will be considerably less than the net tolerance and the result will be that a very large percentage of the work wiU be accepted, and spoiled or rejected work will be reduced to practically nothing. If the net tolerance limits are used as working limits at the machine, there will be a larger percentage of rejections due to differences in gages and wear of both tools and gages. The application of this princi- ple is illustrated in Fig. 41. 96 NATIONAL SCREW THREAD COMMISSION (c) Disposition of Gage Tolerances.— Fig. 41 is a diagram which shows the relative position of master-gage, inspection-gage, aid working-gage tolerances with reference to the net tolerance allowed on the work. (j) Extreme Working Limits. — The extreme limits as shown by the lines A and a in Fig. 41 represent the absolute limits within which all variations of the work must be kept, including permissible variations provided for manufacturing tolerances on master gages. The mantifacturer of the product should not be concerned with the extreme tolerances, but should work within the net tolerance limits. The extreme tolerance limits are included-for the manufacturer or inspector of master gages, and, in no case, should niaster gages be approved which are outside of the dimensions established by these extreme limits. (2) Net Working Tolerance Limits. — ^The lines at 6 and B represent the net working tolerance limits within which all manufactured product must come. (j) Master-Gage Tolerances. — The regions A B andab represent the space required to provide for the "Go" and "Not Go" master-gage tolerances, respectively. {4) Master Gages Represent Net Tolerance Limits. — Master gages provide physical standards representing the limits placed on the work. The master-gage tolerances are placed within the extreme tolerance limits. However, the manufacturer receives the full benefit of the specified net tolerance. So far as the manufacturer is con- cerned, he should, in no case, permit variations in the work produced to extend beyond the limits established by his master gages. (5) Inspection Gage Tolerances. — ^The regions BC and be represent the space required to provide for the "Go" and "Not Go" inspection-gage tolerances, respec- tively. The inspection-gage tolerances are placed inside the net tolerance limits. ((5) Working-Gage Tolerances. — The regions DC and dc represent the space required to provide for the " Go " and " Not Go ' ' workSig-gage tolerances, respectively. These working-gage tolerances are placed within the net tolerance limits. This insures that any work accepted by the working gage will be accepted by the inspection gage, and that work accepted by both working gage and inspection gage will be within the net tolerance limits. (d) Wear on "Go" Gages. — ^The "Go" master gage is not to be used on the product. It serves as a standard for comparative measurements or as a check for verifying the inspection or working gage. It also serves as a standard representing the wear limit for the inspection or working gage. The "Go" master gage is, there- fore, not subject to wear. The "Go" inspection gage may wear until it reaches the size represented by the niaster gage. As shown in Fig. 41 the wear provided for the inspection gage is that which takes place within its own tolerance region. However, a definite allowance for wear may be provided for the "Go" inspection gage in addition to its tolerance region if desired. , The "Go" working gage wears within its own tolerance limits and through the inspection-gage tolerance region and continues to jproperly accept work until worn to the dimension established by the "Go" master gage. It is good practice to transfer the "Go" working gage to use as an inspection gage when it is worn so that its dimension corresponds to that of the inspection gage. (e) Wear on "Not Go" Gages. — ^The "Not Go" master gage is not to be used on the product. It serves as a standard for comparative measurements or as a check to verify the inspection or working gage. It is therefore not subject to wear. The "Not Go" inspection gage wears within its own tolerance region and into the tolerance region established for the "Not Go" working gage. It is good practice to transfer the "Not Go" inspection gage to use as a working gage when it is worn so that its dimension corresponds to that of the "Not Go" working gage. The "Not Go ' ' working gage wears within its own tolerance region into the working tolerance. It is purely an economic question as to when the "Not Go" working gage PROGRESS REPORT 97 should be discarded due to wear, inasmuch as continued use reduces the working tolerance, the result of which must be balanced against the cost of a new gage. r a 9 lo 4P so GO 7^ ao 30 \off A S 6 7 s 3 to 20 30 ^o So eo 70 89 io ' Fig. 42. — Illtcstration of relation between extreme tolerance and net tolerance (/) Relation between Extreme Tolerance and Net Tolerance Shown GRAPmcAHY. — ^The relation between the extreme tolerance and the net tolerance for Class III, Close Fit, is shown graphically in Fig. 42. The tolerances and allowances for Classes I, II-A, II-B, and III are shown in Tables 5, 10, 13, and 16, Section V. 12071°— 21 7 98 NATIONAL SCREW THREAD COMMISSION APPENDIX 6. GAGES AND METHODS OF TEST The general subject of gaging screws is too extensive to be fully coveted in this report. Reference is made, however, to bulletins published by the Bureau of Stand- ards covering various inspection methods, including the standard ring and plug gages, and the optical projection method of gage inspection; also, to an article in the Journal of American Society of Mechanical Engineers of February, 1919, with ref- erence to the use of the projection lantern for gaging work. Inasmuch as the threaded-plug and ring limit gages are the most universally used scheme of gaging, and one that has been brought to the highest state of refinement, there is set forth herein what is considered the best practice used in the production and use of such gages. It is undetstood,.however, that it is not the intention of this commission to confine manufacturers to any particulary method of gaging, as that would tend to hinder progress. It has been the practice of many manufacturers including Government shops, to work with "Go" gages only and to depend upon the judgment of good workmen to keep within proper limits by the amount of "shake" or difference between the work and the gage. With a highly skilled and trained force working on but one kind of work and also referring the working gage to but one master gage, a fair degree of inter- changeability can be maintained under these conditions. In the recent military preparations, the Government required munitions in such vast quantities and in such a short period of time that this method of insuring inter- changeability failed, and a method of gaging had to be established which did not rely entirely upon the skill and judgment of the workmen or inspectors. One reason for the necessity of a complete gaging system was that it was not possible to obt£un a sufficient number of skilled workmen or inspectors. Furthermore, one master gage could not be used all over the country and consequentiy discrepancies in measure- ment between different shops had to be guarded against by the use of properly tested standards and by approved methods of measuring. It is believed that the experience gained by manufacturers producing war material wUl result in a much more extensive use of gages than was ever thought practicable during prewar times The gage specifications which are given herein cover the manufacture, use, and application of a system of gaging *hich has been thoroughly demonstrated in the execution of war contracts as being adequate for the production in large quantities of strictiy interchangeable screw-thread product. It is not the intention of this report to limit manufacturers to any particular methods of test in checking either the manufactured product or in measuring gages, for the reason that any specification which would tend to limit the development of new and improved methods of measuring wotdd be very undesirable. However, when the ordinary forms of thread gages are used, the specifications given herein will apply. (o) Fundamentals. — The specifications for gages given herein are built upon the following fundamental assumptions: (i) Approved limit master gages do not reduce the net working tolerance. (2) Permissible errors in angle of thread specified for " Go " gages tend to reduce the net working tolerance, while similar permissible errors on the "Not Go" gage tend to increase the net working tolerance. These two factors, therefore, balance each other. (3) Permissible lead errors specified for the "Go" gage reduce the net working tolerance, while permissable lead errors on the "Not Go" gage tend to increase the net working tolerance. (4) In order to realize the full net working tolerance, the permissible diametrical variation specified for both "Go" and "Not Go" gages (gage increment) is placed out- side of the net tolerance limits. The extreme tolerance equals the net tolerance plus gage increment. PROGRESS REPORT 99 (s) The "Go" gage should check simultaneously all elements of the thread (all diameters, lead, angle, etc.). (6) The "Not Go" gage should check separately the elements of the thread. (b) General SpEctfications. — The following general specifications refer in par- ticular to gaging systems which have been found satisfactory by the Army and Navy for the production of interchangeable parts as specified under the subject of " Classi- fication and Tolerances." These specifications are included for the use of manufac- ttirers where definite information is lacking. They are not to be conadered mandatory (j) Gage Classification. — Thread gages may be included in one of four classes, namely, Standard Master Gages, Limit Master Gages, Inspection Gages, and Working Gages. (2) Standard Master Gage. — The Standard Master Gage is a threaded plug represent- ing as exactly as possible all physical dimensions of the nominal or basic size of the threaded component. In order that the Standard Master Gage be authentic, the deviations of this gage from the exact standard should be ascertained by the National Bureau of Standards and the gage should be used with knowledge of these deviations or corrections. (j) Limit Master Gages. — Limit Master Gages are for reference only. They repre- sent the extreme upper and lower tolerance limits allowed on the dimensions of the part being produced. They are often of the same design as inspection gages. Inmany cases, however, the design of the master gage is that of a check which can be used to verify the inspection or working gage. (4) Inspection Gages. — Inspection Gages are for the use of the purchaser in accepting the product. They are generally of the same design as the working gages and the dimensions are such that they represent nearly the net tolerance limits on the parts being produced. Inasmuch as a certain amount of wear must be provided on an in- spection gage, it can not represent the net tolerance limit imtil it is worn to master- gage size. (5) Working Gages. — ^Working Gages are those used by the manufacturer to check the parts produced as they are machined. It is recotmuended that the working gages be made to represent limits considerably inside of the net limits in order that suffi- cient wear will be provided for the working gages, and in order that the product accepted by the working gages will be accepted by the inspection gages. (6) Inspection and Working-Gage Sets for Screws. — The following list enumerates the inspection and working gages required for producing strictly interchangeable screws as specified for National Coarse Threads, National Fine Threads, or other straight threads. (j) A maximum or "Go" ring thread gage, preferably adjustable, having the re- quired pitch diameter and minor diameter. The major diameter may be cleared to facilitate grinding and lapping. (m) a minimum or "Not Go" ring thread gage, preferably adjustable, to check only the pitch diameter of the threaded work. (Hi) A maximum or "Go" plain ring gage to check the major diameter of the threaded work. (iv) A minimum or "Not Go" snap gage to check the major diameter of the threaded work. (7) Inspection and Working-Gage Sets for Nuts. — The following list entnnerates the inspection and working gages required for producing strictly interchangeable nuts, as specified for National Coarse Threads, National Fine Threads, or other straight threads. (i) A minimum or "Go" thread plug gage of the required pitch diameter and major diameter. The minor diameter of the thread plug gage may be cleared to facilitate grinding and lapping. (ii) A maximum or "Not Go" thread plug gage to check only the pitch diameter of the threaded work. lOO NATIONAL SCREW THREAD COMMISSION (iii) A "Go" plain plug gage to check the minor diameter of the threaded work. (iv) A "Not Go" plaui plug gage to check the minor diameter of the threaded work. (8) Limit Master Gages Required for Checking Working or Inspection Gages Used on Screw. — ^The following list enumerates the limit master gages required for the veri- fication of the working or inspection gages as previously listed for verifjring the screw. (i) A set plug or-check for the maximum "Go" thread ring gage, having the same dimensions as the largest permissible screw. {ii) A set plug or check for the minimum or "Not Go" thread ring gage having the same dimensions as the smallest permissible screw. {Hi) A maximum plain plug for checking the minor diameter of both the "Go" and "Not Go" inspection thread ring gage. (9) Limit Master Gages Required for Checking Working or Inspection Gages Used on Nut. — ^The following list enumerates the limit master gages required for the verifica- tion of the working or inspection gages as previously listed for verifying the nut. (i) A minimum or "Go" threaded plug to be used as a reference for comparative measurements and corresponds to the basic dimension, or standard master gage. (ii) Amaximmnor "Not Go "threaded plug to be used as a reference for comparative measurements and corresponds to the largest permissible threaded hole. (iii) A minimum plain ring gage to check the major diameter of the " Go " and " Not Go ' ' master threaded plug unless suitable measuring facilities are available for this pur- pose. (10) Material. — Gages may be made of a good grade of machinery steel pack-hard- ened, or of straight carbon steel of not less than i per cent carbon; or preferably of an oil-hardening steel of approximately i.io per cent carbon and 1.40 per cent chromium. (11) Handles and Marking. — Handles should be made of a good grade of machinery steel plainly marked to identify the gage. (c) Design and Construction. — ^The following specifications will be helpful in the design and construction of gages ilsed for producing threaded work. (i) Plain Plug Gages. — (i) Type. — All plain plug gages should be single-ended. Plain plug gages of 2 inches and less in diameter should be made with a plug inserted in the handle and fastened thereto by means of a pin. Plain plug gages of more than 2 inches in diameter should have the gaging blank so made as to be reversible. This can be accomplished by having a finished hole in the gage blank fitting a shouldered projection on the end of the handle, the gage blank being held on with a nut. The "Go" plain plug gage should be noticeably longer than the "Not Go" plain plug gage, or some distinguishing feature in the design of the handle should be used to serve as a ready means of identification, such as a chamfer on the handle of the "Go" (2) Plain Ring Gages. — (i) Type. — Both the " Go " and " Not Go " gages should have their outside diameters knurled if made circular. The " Go ' ' gage should have a decided chamfer in order to provide a ready means of identification for distinguishing the "Go" from the "Not Go" gage. (5) Snap Gages. — (i) Type. — Snap gages may be either adjustable or nonadjustable. It is recommended that all snap gages up to and including one-eighth inch be of the built-up type. For larger snap gages, forge blanks, flat plate stock or other suitable construction may be used. Sufficient clearance beyond the mouth of the gage should be provided to permit the gaging of cylindrical work. Snap gages for measuring lengths and diameters may have one gaging dimension only, or may have a maximum and minimtun gaging dimension, both on one end, or maximum and minimum gaging dimension on opposite ends of the gage. When the maximtrai and minimum gaging dimensions are placed on opposite ends of the gage, the maximum or " Go " end of the snap gage will be distinguished from the minimum PROGRESS REPORT lOI or "Not Go" end by having tte corners of the gage on the "Go" end decidedly cham- fered. {4) Plug Thread Gages — (i) Type. — All plug thread gages should be single-ended. Thread plug gages 2 inches and less in diameter should be made with a plug inserted in a handle and fastened thereto by means of a pin. Plug gages of more than 2 inches in diameter, imless otherwise specified, should have the gaging blank so made as to, be reversible. This can be accomplished by having the finished hole in the gage blank fitting a shouldered projection on the end of the handle, the gage blank being keyed on and held with a nut. "Not Go" thread plug gages should be noticeably shorter than the "Go" thread plug gages, in order to provide a ready means of identification, or the handle of the "Go" gage -should be chamfered. End threads on plug thread gages should not be chamfered, but the first half turn of the end thread should be flattened to avoid a feather edge. (m) Dirt Grooves. — Inspection and working thread plug gages should be provided with dirt grooves which extend into the gage for a depth of from one to four threads. (Hi) Length of Thread. — ^The length of thread parallel to the axis of the gage should for all standard "Go" thread plug gages, be at least as much as the quantity expressed in the following formula: Where L=length of thread £)=basic major diameter of thread. For threaded work of shorter length of engagement than {i.$)D, the length of thread on the "Go" gage may be correspondingly shorter. (j) "Not Go" Thread Gage for Pitch Diameter Only. — All "Not Go" thread plug gages should be made to check the pitch diameter only. This necessitates removal of the crest of the thread so that the dimension of the major diameter is never greater than that specified for the "Go" gage, and also removing the portion of the thread at the root of the standard thread form. (See Fig. 43 . ) (6) Ring Thread Gages — (i) Type. — All ring thread gages should be made adjustable. The "Go" gage should be distinguished from the "Not Go" gage by having a de- cided chamfer and both gages are to have their outside diameter knuJred if made circular. The end threads on ring thread gages should not be chamfered but the first half turn of the end thread should be flattened to avoid a feather edge. (7) Length of Thread. — ^The length of thread parallel to the axis of the gage should, for all standard " Go " ring thread gages, be at least as great as the quantity determined in the following formula : L=(i.s)Z> Where Z,=length of thread D= basic major diameter of thread. For threaded work of shorter length of engagement than (1.5)0, the length of thread on the "Go" gage may be correspondingly shorter. (S) "Not Go" Ring Gage for Pitch Diameter Only. — "Not Go" ring thread gages should be made to check the pitch diameter only. This necessitates removal of the crest of the thread so that the dimension of the minor diameter is never less than that specified for the maximum or " Go " gage and also removing the portion of the thread at the root of the standard form. (See Fig. 43.) (iiii) Gage Tolerances. — ^There are specified herein for use in the production of National Coarse Threads, National Fine Threads, National Hose-Coupling Threads, and for other straight threads, and for National Pipe Threads, several tables of gage manufacturing tolerances. Table 30 will be found practicable for all plain plug, ring, and snap gages used in. connection with a measurement of screw-thread diameters. In addition to the I02 NATIONAIy SCEBW THREAD COMMISSION Note. — " Not go " gages check "pitch diameter only. Minimum or Go Pli/g G/ige Max/mum o/?J)/arGo fJixGasE Maximum of? Go Ring Gage Minimum o/?/^otCoRin6Gag£ Fig. 43. — Illustration of "go" and "not go" plug and ring gages PROGIiESS REPORT 103 master-gage tolerances, suggested tolerances for inspection and working gages are also given in Table 30. Table 31 will be found practicable for both standard and limit master thread gages for thread work designed in accordance with the manufacturing tolerances for Class I, Loose Fit, and Class II, Medium Fit, made to Tables 5, 10, and 13, Section V. Table 32 contains suggested manufacturing tolerances for inspection thread gages with a small allowance for wear for use in quantity production of Class I, Loose Fit, and Class II, Medium Fit thread work, made to Tables 5, 10, and 13, Section V. Table 33 contains suggested manufacturing tolerances for working thread gages with a small allowance for wear for vse in quantity production of Class I, Loose Fit, and Class II, Medium Fit thread work, made to Tables 5, 10, and 13, Secticm V. Table 34 contains the tolerances suggested for both standard and limit master thread gages for work designed in accordance with manufacturing tolerances for Class III, Close Fit thread work, made to Table 16, Section V. As the component tolerances for this class are relatively small, it is believed that the working gages will be required to be held within the gage tolerances shown in Table 34. (e) Application op Gags TolERANCBS. — (i) Tolerances for Plain Gages. — For plain plug gages, plain ring gages, and plain snap gages required for measuring diameters of screw-thread work, the gage tolerances specified in Tables 31, 32, 2Z> and 34 should be used. Attention is called to the fact that the tolerances on thread diameters vary in accordance with the number of threads per inch on the screw or nut being manufac- tured. In manufacturing a plain plug, ring or snap gage, in the absence of information as to the number of threads per inch of the screw to be made, or for gage dimensions other than thread diameters, the tolerances for plain gages given in Table 30 may be used. (2) Tolerances on Lead. — The tolerances on lead are specified as an altowable varia- tion between any two threads not farther apart than the length of thread engagement as determined by the following formula: where L=length of thread engagement £>=basic major diameter of thread. (j) Tolerances on Angle of Thread. — The tolerances on angle of thread as speci&ed herein for the various pitches are tolerances on one-half of the included angle. This insures that the bisector of the included angle will be perpendicular to the axis of the thread within proper limits. The equivalent deviation -from the true thread form caused by such irregularities as convex or concave sides of thread, roimded crests, or slight projections on the thread form, should not exceed the tolerances allowable on angle of thread. {4) Tolerances on Diameters. — The tolerances given for thread diameters in Tables 31. 32 J 33 < snd 34 are applied in such a manner that the tolerances permitted on the inspection and working gages occupy part of the extreme tolerance. This insures that all work passed by the gages will be within the tolerance limits specified on the part drawing as represented by the limit master gages. The tolerances given also permit the classification and selection of gages, so that if a gage is not suitable for a master gage it may be classified and used as an inspection or working gage, provided that the errors do not pass outside of the net tolerance limits. The application of the tolerances on diameters of thread gages is exactly the same as explained herein for plain gages. Example: Dimensions on component drawings. Work to be gaged: Hole I- 250-I-0. 004=1. 254 max. — . 000=1. 250 min. Shaft I- 248-f . 000=1. 248 max. — . 004^ I. 244 min. I04 NATIONAL SCREW THREAD COMMISSION Dimensions, Tolerances, and Limits for Gages GAGES FOR HOLE Type ol gage Limiting dimensions ol part Gage tolerances Gage limits Maximum gages: Limit master. Inspection Worliing Minimum gages: Limit master. Inspection Working 1.254 1.254 1.254 1.250 1.250 1.250 -0.0000 - .0003 - . 0004 - . 0007 - .0007 - . 0011 .0000 .0003 + .0004 + .0007 + . 0007 + . 0011 1. 2540 1. 2537 1. 2536 1.2533 1. 2533 1. 2529 1.2500 1. 2503 1. 2504 1. 2507 1. 2507 1. 2511 GAGES FOR SHAFT Maximum gages: Limit master. Inspection — Worlilng Minimum gages: Limit master. Inspection — Working 1.248 -0. 0000 - .0003 1.248 _ .0004 .0007 1.248 _ .0007 .0011 1.244 + + .0000 .0003 1.244 + + .0004 .0007 1.244 + + .0007 .0011 1. 2480 1. 2477 1. 2476 1. 2473 1. 2473 1. 2469 1.2440 1. 2443 1. 2444 1. 2447 1. 2447 1. 2451 By comparison of the above figures, it will be seen that it is not possible for the master, inspection, or working gage dimensions to overlap. This is further illustrated in Fig. 44. TABLE 30.^Mantifacturing Tolerances on Plain Gages Manufacturing tolerance allowed Allowable tolerance for master gages Allowable tolerance for inspection gages Suggested tolerance for working gages on work XrL iQimiiiii gage Maximum gage Minimum gage IMaximuni gage Minimum gage Maximum gage Up to 0.0020 +0.0000 + .0001 -0.0000 - .0001 +0.0001 + .0003 -0.0001 - .0003 +0.0003 + .0005 -0.0003 - .0005 0.0021 to 0.0040.... + .0000 + .0002 - .0000 - .0002 + .0002 + .0004 - .0002 - .0004 + .0004 + .0007 - .0004 - .0007 0.0041 to 0.0060.... + .0000 + .0003 - .0000 - .0003 + .0004 .+ .0007 - .0004 - .0007 + .0007 + .0011 - .0007 - .0011 0.0061 to 0.0100.... + .0000 + .0004 - .0000 - .0004 + .0006 + .0010 - .0006 - .0010 + .0010 + .0015 - .0010 ^ .0015 0.0101 to 0.0200.... + .0000 + .0005 - .0000 - .0005 + .0010 + .0015 - .0010 - .0015 + .0015 + .0021 - .0015 - .0021 0.0201 to 0.0500.... + .0000 + .0006 - .0000 - .0006 + .0020 + .0026 - .0020 - .0026 + .0026 + .0033 - .0026 - .0033 PROGRESS REPORT 105 £XA/^PLE SHOW/NG RELATION EKlSTtNC BETV^EEN POSS/BLE D/MENSIONS OJ=-LfMfT />7/fsr£/? /l/VO //rsPECT/ON PL,UC G/IG£-S .2S40 Mat. QSOO nin. V +.004- 1 -.000 Worii to be G'age^ t +.oooo\ »■)