lit miLMH IRODICfS 'i if^l^^^^^H ssed CDHcrete Stttl Co. DETROIT («!)■ CORNELL UNIVERSITY LIBRARY GIFT OF Prof. Ludlow Brown FINE ARTS Cornell Unlversitv Library TA 683.T87 Kahn system standards :a handbook on rei 3 1924 015 414 695 The original of tliis book is in tine Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http://www.archive.org/details/cu31924015414695 Kahn System Standards A Hand Book on Reinforced (^.oncrete ^uildin^ •roducf Fifth Edition Revised and Enlarged 1913 Trussed Concrete Steel Company Detroit, Michigan, U. S. A. Limited Edition for Special Distribution Fifth Edition 1913 Copyriiillt iqn7, KjoS, ICjOO, Iijlo. igij Trussed Concrete Steel Company Detroit, Michignn, U. S. A. Reinforced Concrete How First Used WHEN, in Ihe late 60s, Monicr, a French gardener, be- gan making flower pols, boxes and small water tanks out of concrete and imbedded wire in the material to increase its strength and decrease its weight and bulk, he little thought that forty years later the principle he employed would be used throughout the entire world in the erection of millions upon millions of dollar's worth of construction work. There has been no class of structures, no line of the building trades which has not been affected by reinforced concrete, and many of them have been revolutionized. The story of the development and growth of the use of this form of con- struction has filled volumes, while here it can only be touched upon briefly. Concrete Defined Concrete is a rock-like substance formed by the mi.xture of cement, sand, stone and water, ft is the result of the ce- menting together, through chemical action between the cement and water, of various sizes of stone so proportioned with the other material that all voids within the resulting mass are filled. Reinforced Concrete Defined Reinforced concrete is exactly what the name implies, ft is concrete in which steel has been imbedded to give additional strength and elasticity. Plain concrete, when used in the form of pillars and posts, is capable of carrying heavy direct loads through its great compressive strength. But when it is subjected to a direct pull, that is, to tensile strains, it is weak. For example, if a Xo reinforcement. Small load— Sudden failure— like chalk. plain concrete beam is subjected to a load it will break apart at the bottom just as a piece of chalk would under like con- ditions, being unable to resist the tension in the lower por- tion of the beam. In order to overcome this, remforcmg steel is used to give proper tensile strength and elasticity. The concrete in the top of the beam takes care of the com- K A II N SYSTEM OF REINFORCED CONCRETE pression. A properly reinforced concrete beam has, there- fore, the strength of stone in resisting compression, united with the tension resisting power of steel. When a beam is loaded and supported at the two ends, it will have a tendency to deflect. To illustrate, assume that a beam is made up oi a series of flat plates, or, in other words, like a pad of paper or a book, the diff^erence being that in the pad of paper the leaves are not in any way connected to each other, whereas in a beam the adhesion of the various particles of the material ties the imaginary plates together. Now, when the supposed beam starts to deflect, one of two things will happen. Either the various plates separate, as when a book or pad of paper is bent, and in separating slide by one another; or, if the plates are held together and sliding is pre- vented, the particles in the upper plates compress and in the lower plates elongate. It is thus seen that in addition to the compression and tensile stresses in the top and bottom of the beam, there are internal stresses of ec|ual importance against which the con- crete must also be properlj' reinforced. To accomplish this it will be absolutely necessary that there should be diagonal steel reinforcement extending well up into the mass of the concrete. This latter reinforcement viunt he rigidly connected, to the steel in the bottom of the beam in order that all the steel may act together with the concrete in forming a properly reinforced beam. The Kahn Trussed Bar with its rigidly connected diagonals is, therefore, the ideal reinforcement. Kahn Trussed Bar Described The Kahn Trussed Bar is made of a special grade of med- ium open-hearth steel with an clastic limit up to 4:2,000 pounds and an ultimate tensile strength of 70,000 pounds per square inch. The cross section (see pages 15 to 17), has two horizontal flanges or wings, projecting at opposite sides. These flanges are sheared up at intervals to form the rigidly connected diagonals, making a unit of main bar and shear memliers. Kahn Trussed Bar — with ahernalini;- (Jiajronals. Note rigidly connected sliear ineinljers. TRUSSED CONCRETE STEEL COMPANY General History of the Methods of Reinforcing Concrete A BRIEF re\-ie\v of the general types of reiivforcement used in the past, will make clear wh}- the\- lia\-e been either .abandoned or re\ised,and why the Kahn Trussed Bar is now considered the perfect rei nforceiiient, incorporating all the ad\-antages of the old forms with the more modern im- pro\ements and refinements. Horizontal Only It was originally thought that mereh' imbedding steel bars in the bottom ot a concrete beam to take the tension was sufficient. This is true in some rare instances. While enough steel may be placed in the bottom of a beam, which, if pulled in a testing machine, could resist the desired amount -^:^.^:22 J ^ liorizonLal rcinforcenient ont\'. Metiio'l of fuilur(_' wlien tcsti'd to il<-3lrLii(ii>n. Li^lU load. .Sudden failure caused ]->y ends ot reintoreenient slippiuii and horizontal shear diagonal cracky in tonereLe. of tension, it must Ix' remembered that it is necessary to get the stress into the steel from the concrete, and there must be some positi\"e means tjf doing this. The old idea was to depend upon adhesion. This was soon found to be inade- quate and unreliable, as the plain bars would slip. In (jrder to o\ercome this (lifficulty deformed bars of var- ious types, such as twisted bars and l)ars with corrugations and lugs, were used to increase the friction between the steel and the concrete. When such bars were laid in the bottom of a concrete beam they did not slip in the concrete but the concrete would shear along a plane immediately above the bar. For this reason the strength of the bar could not be developed, and the beam was practically no stronger than if reinforced with plain bars. Loose Stirrup Numerous tests were made on the older form of horizon- tal reinforcement and it was universally obser\'ed that when a beam was tested to destruction, it failed by the breaking of the concrete along lines beginning at the reintorcement at 7 K A H N SYSTEM OF REINFORCED CONCRETE the ends and extending diagonally upwards towards the cen- ter of the beam. The cause was not known, but it was assumed that there were stresses in the concrete, and there- fore loose vertical stirrups were placed in the mass of the Horizontal reinforcement and loose stirrups. Method of failure wlien tested to destruction. iVIedium load. Sudden failure due to slipping of horizontal rods. Shear of concrete on horizontal plane above bars but no diagonal cracks. beam to resist these stresses. When beams were tested to destruction it was found that the main bar slipped and that the beam failed by shearing along a horizontal plane connect- ing the steel with the concrete. Rigidly Connected Web Members It was thus demonstrated that a positive connection must be made between the, main steel bar and the members taking the web stresses. This led to the in\'ention of the Kahn Trussed Bar. In this patented bar the members in the ver- tical plane, being made from a part of the main tension mem- ber, transmit stress from the body of the beam directly to the main steel bar. This is the ideal reinforcement. When beams, which ha\'e been reinf(j-inch and 48-inch diagonals. Sketches marked (*) shows shearing of liars with diagonals opposite as provided on (i-inch diagonals only. 14 TRUSSED CONCRETE STEEL C M P A N Y Sections of Kahn Trussed Bar i2"xli2" Kahn Trussi'.l Bar. Weight — 1.4 pounds i.)ct loot. Area — 0.41 square inches. Standard length of diagonals — 12 inches. Special lengths — li inches and .S inches. 34"x2rV" Kahn Trussed Bar. Weight — 2.7 pounds per foot. Area — 0.79 square inches. Standard lengths of Diagonals— 12 inches, 24 inches and 30 inches. Special lengths— 8 inches, IS inches and oO inches. 15 K A li N SYSTEM OF REINFORCED CO N C RE T E lH"x2M" Kahn Trussed Bar. Weight — 4.8 pounds per foot. Area — 1.41 square inches. Standard lengths of Diagonals — 12 inches, 24 inches and 36 inches. Special lengths — 18 inches and 30 inches. lM"x2M" Kahn Trussed Bar. Weight — 6.8 pounds per foot. Area — 2.00 sc|uare inches. Standard length of Diagonals — 36 inches. Special lengths — 18 inches, 24 inches, 30 inches and 4S inches. TRUSSED CONCRETE STEEL COMPANY '2"xo^ 2" Kahn Trussed Bar. Weight — 10.2 pounds per foot. Area — 3.00 square inches. Standard length of Diagonals — 30 inches. Special lengths — 24 inches, 30 inches and 48 inches. Kahn Trussed Bars are manufactured from the highest grade of open-hearth steel and are shipped cut to exact length ordered. Bars up to 60 ft. in length are carried in stock at Youngstown, Ohio. Any desired length of diagonal or type of shearing can be furnished. KAHN TRUSSED K A H N SYSTEM OF REINFORCED CONCRETE STEEL ELOREDOMES 6 -a-IO ANO 12 HIGH Steel Floredomes Floredomes are rectangular dome-shaped steel tiles open on the under side. The deep corrugations on all sides give exceptional stiffness to the Floredomes, so as to support the trucking loads coming on them during construction. Rein- forced concrete joists extend on all four sides of the Floredomes carrying the loads in two directions to the supports. A flat ceiling is obtained by the use of Hy-Rib which extends con- tinuously underneath and produces an ideal surface for plas- ter. The serrated bottom edges of the Floredomes straddle the ril)s of the Hy-Rib and engage in the Hy-Rib mesh. Wires attached to these ribs extend into the joists. Steel Floredomes have many advantages over the terra- cotta hollow tile, being absolutely water-tight; light in weight: free from loss due to breakage; subject to greatly reduced freight rates; can l)e shipped anywhere; sa\-e in field labor; increase speed of c(jnstruction; maximum economy of con- crete and steel. Properties of Steel Floredomes: Depth — () in., 8 in., 10 in., or 12 in. Size at Base — 211 2x21 1 2 ins. Furnished with serrated edges or straight edges. See page 100 for Table of Safe h\\e Loads for Floredome Construction. See page 83 for Illustrations of Floredome Construction. Flort'donir L/U'rafun' ,^nil oit nujitf^l . 18 TRUSSED CONCRETE STEEL CO M 1> .7 N Y MEEL ILllRET-rLtS Steel Floretyles Steel Fhiretyles are deeply corrugated steel tiles open on the under side. The bends at the corners and the deep ribs on the top proxide excejitional stiFfness against deformati(jn and great rigidity- in supporting loads. The narrow reinforc- ed concrete joists between the Floretyles carry the loads to the supports. Ends of Floretyles lap with a tight joint. Floretyle Construction effects a great saxing in concrete, steel, centering and weight. For flat ceilings, Hy-Rib is used on the underside. The bottom edges of the Floretyles are serrated to straddle the ribs of the Hy-Rib and engage in the mesh. Floretyles are used with one-way reinforcement and Floredomes with two- way reinforcement. Both possess the same marked ad\'antages over terra cotta tile. Properties of Steel Floretyles Depths: G in., 8 in., 10 in., and 12 in. Width at Base: 20 inches. Standard Lengths (nominal), 4 feet and 3 feet. Actual lengths are one inch greater, to allow for end lap. End Floretyles close the rows of Floretyles and are 2 feet (nominal) in length, actual length being 1 inch greater to allow for lap. Furnished either with serrated edges or straight edges. See page ]01 for Talile of Safe Live Loads for Floretyle Construction. See pages 84 and 8.") for Illustrations of Floretyle Con- struction. florch/lc Eitrmlvn- sent on reqiie.sl. 19 K A H N SYSTEM OF REINFORCED CONCRETE Cii ■a .S CD :3 J:; <-) ^ 2; c o U 20 TRUSSED CONCRETE STEEL C M P J N Y Rib Metal Rib Metal consists of a series of straight ribs or main ten- sion members, rigidly connected by light cross ties formed from the same sheet of steel. All the tension in the concrete slalj is resisted by the ribs in a straight line action to the supports. The cross ties accu- rately space and thoroughly anchor the main ribs in the con- crete, providing a perfect cross reinforcement against tempera- ture and shrinkage strains. Rib ]\'Ietal is essentially a bar reinforcement, consisting of nine separate bars handled as one piece. Workmen can lay 100 square feet of reinforcement in the same time as would ordinarily be required to place a single bar. In this way Rib Metal saves expensive field labor, besides increasing the rapidity of construction. The ribs are accurately spaced by the cross ties, and each rib is exactly where it belongs. There is no chance of displac- ing the bars by the pouring of the concrete or by careless work- men. Rib Metal is readily placed and stays in place. The ribs span in a straight line between tlie supports, supplying the reinforcement in the direct line of greatest strain. Any reinforcement in the form of a diamond or trian- gular mesh carries the load in a long, diagonal line to the sup- ports, and is consequently less efficient. 21 A' .7 II i\ SYSTEM OF REINFORCED CONCRETE rt -rx\ 22 TJ^UJ S E D CJ) N C R E T E STEEL CO M PAN Y Rib Metal is stiff and rigid, not plialile and wirey. It reaches the job ready to be placed in the C(jncrele. There is no field labor required to unnjll and straighten coils into flat sheets. The ribs being in a direct line with the strain do not tend to assume other positions when the slab is loaded. There is no straightening out of kinks and resultant deflecti(jn in the slab. Rib Metal is furnished in flat sheets as reinforcement for floor and roof slabs, walls, vaults, etc. Rib Metal is also sujiplied \>y our shops bent to exact curve as reinforcement for arches, conduits, sewers, reser- voirs, tanks, etc. The shop-bending assures absolute accu- racy of curve and does away with expensive field labor. Rib Metal is made from the highest grade open-hearth steel and in seven sizes of mesh. Properties of Rib Metal Area of one Rib=.09 sq. in. (9 Ribs in one slieet) Size No. Width of standard Stieet Square I'>et per Lineal I-'oot .\rea per I'^ of Widtl oot Weight iK-r Squar(_- Foot 9 16 in. 1.33 .54 sq. n. 2.025 lbs. 3 24 in. 2.00 .36 sq. n. 1 340 lbs. 4 32 in. 2.67 .27 sq. n. 997 lbs. 5 40 in. 3.33 .216 sq. n. 792 lbs. 6 48 in. 4.00 .18 sq. n. 655 lbs. 7 ,50 in. 4.67 .154 sq. n. .557 lbs. 8 04 in. 5.33 .135 sq. in. 484 lbs. All k'ngths u|) lo IS feet. Furnished in flat nr curveil sheets. See page 97 for carrying capacities nf I-iib Metal Slafjs. K A H N SYSTEM OF REINFORCED CONCRETE :. of Collapsed Hooping Ready for Shipment. Note Compact- ness and Simplicity. Collapsible Column Hooping Collapsible Column Hooping, for reinforcing concrete columns is shipped in the form of flat, circular coils of exact diameter and accurately spaced by means of special spac- ing bars. These coils spring automatically into a complete hooped column on cutting the small fastening wires. Collapsible Column Hooping reduces freight bills, by secur- ing a lower freight classification; makes pos- sible a full-weight carload, owing to its com- pactness; does not become damaged in tran- sit; assures absolute accuracy of construc- tion ; increases speed of installation ; and saves expensive field labor. Rib Bars are ordinarih' used as vertical reinforcement in conjunction with Column Hooping. Sizes of Collapsible Column Hooping Shipped complete with two spacing bars. Sizes of wire for liooping: i^-inch, ;^-incli, Js-inc"h, x^-inclt and 3^<^-inch diameter. Diameters of Coils: 9-inch to 30-inch. Pitch: l}^-inch to 12 inches. Hooping, where desired, can also be furnished in bundles.coiledtothecorrect diameter, and with separate spacing bars, ready for assembling in the field. See Page 68 for Pieces under Direct Compression. .See Page 117 for Table of Safe Loads carried on hooped columns. 24 TRUSSED CONCRETE STEEL COMPAQ Y Rib Bars The Rib Bar for reinforcing concrete is a special rolled section with a series of cross ribs so desi gned as to secure maximum grip on the concrete. The Rib Bar is used principally as an auxiliary reinforce- ment to the Kahn Trussed Bar, Rib Metal and Hy-Rib. It is ideal wherever direct tension or compression stresses are to be resisted, for instance — the longitudinal bars in columns and the cross bars in slabs, also in domes, tanks, etc. It has a wide application for bridge abutments and massed concrete, where temperature, expansion and shrinkage stresses are to be resisted. See pages 116 and 117 for Safe Loads on Columns. (i.-.' r r r Table of Properties of Rib Bar Size Area 1 Weight per Lineal Foot H" .0625 sq. in. .213 lbs. 3«" .1406 sq. in. 1 .48 lbs. ''2" .2500 sq. in. .86 lbs. = 8" .3906 sq. in. 1.35 lbs. U" .5625 sq. in. 1.95 lbs. \" .7656 sq. in. 2.65 lbs. I " 1.0000 sq. in. 3.46 lbs. IVs" 1.2656 sq. in. 1 4.3S lbs. 25 K A H N SYSTEM OF REINFORCED CONCRETE Hy-Rib Hy-Rib is a steel sheathing, stiffened hy rigid, deep ribs, formed from the same sheet of steeL Owing to the strength of these ribs, Hy-Rib does away with forms in concrete con- traction. Hy-Rib is a unit of steel lath and studs. Hy-Rib is supplied in either flat or curved sheets, for the construction of floors, n^ofs, walls, sidings, partitions, ceil- ings, furring, culverts, conduits, sewers, silos, tanks, etc. 4-Rib Hy-Rib Type of Hy-Rib Gauge Nos. U. S. Standard " 24, 26 or 28 24, 2() or 2S 22, 24 or 2(5 Spacing of Ribs Heigfit of Ribs W 16 1 w Widtli of Slieets 4-Rib Hy-Rib 3- Rib Hy-Rib Deep-Rib Hy-Rib., . 31.," 7 " 7 101.," 14 " 14 " Standard lengths: 6, S, 10 and 12 feet. Intermediate and shorter lengths are cut without charge, but any waste is charged to the purchaser. Hy-Rib sheets interlock at sides and ends. In ordering, no allowance need be made for side laps. Allow 2 inches for end laps where splice occurs over suppoi-ts; otherwise, eight inches. See pages 98-99 for safe loads on Hy-Rib Slabs Hy-Ilih Hand-Boole sent on request. 26 TRUSSED CONCRETE STEEL C M P A N Y Rib Lath Stiffcst slecl lath bct^ause of the headed parallel ribs which span directly between the studs; provides a perfect clinch for the plaster owing to the improved form of expan- sion; reciuires least amount of plaster, with no dropping of plaster behind the lath; presents a uniformly flat surface to plaster against. 7TY1^^7~i'Y~^ -Y1 mmmmm m Beaded Plate Rib Lath GR.\DE Size of Sheets " 1.5ii"'.xSI<)" 15l4",x9()" 15'4"x9()" Sheets per Bundle Yards per Bundle Weight per Sq. Yd. 3.03 lbs." 4..54 lbs. 5.45 lbs. Kib Luth No. lA Rib Lath No. 2A Rib Lath No. 4A m 11) l(i IS IS IS Standard Rib Lath GRADE Si-/p of Sheets Sheets per Size ot Sheets Bundle Yards per Bundle Weight per Sq. Yd. 2.74 lbs." 3.42 lbs. 4.10 lbs. Rib Lath No. 1 Rib Lath No. 2 Rib Lath No. 4 20l4"x9(3" 12 20ii".\90" 12 20M"x90" 12 IS IS IS "B" Rib Lath GRADE Size of Sheets ^24^"^0^" 24A".x96" 24A"x9(i" Sheets per Bundle 10 " 10 10 Yards per Bundle IS IS IS Weight per Sq. Yd. Rib Lath No. IB Rib Lath No. 2B Rib Lath No. 4B 2.2S lbs. 2.S5 lbs. 3.42 lbs. We recommend painted lath, but we can supply it without paint if desired. Rib Lath Cuhdogiie sent on request. 27 K A H N SYSTEM OF REINFORCED CONCRETE a lU™ JT ""■'"ll a n ij" (1 "—J W^ 11™™ J it II a=^ 1— :r= I ?=j ^-^ 8 , IT'-- ir It H ,„_-j< 2J4", 3k" and 4 k" ^\'i' }" and Sk' Rib Studs Rib Stud Extensions Detroit Steel Corner Bead. Rib Steel Corner Bead No. 1. Rib Studs RIB STUDS— made of the highest grade of open-hearth steel — are open for the passage of conduits and pipes, and provide an uninter- rupted air space between the two plaster surfaces. All lengths up to 18 feet. RIB STUD EXTEN- SIONS — provide an ad- justable attachment at floors and ceilings. Steel Corner Beads Our Corner Beads are galvanized after form- ing and furnished in lengths from 6 to 12 feet. Detroit Steel Corner Bead — see illustration. Detroit T-Rail Corner Bead — similar to De- troit Steel Corner Bead. Detroit Solid Rail Corner Bead — made of special rolled section with punched web. Rib Steel Corner Bead No. 1 — see illustration. Rib Steel Corner Bead No. 2 — similar to Rib Steel Bead No. 1. Rib Feather-Edge Corner Bead — for fine, sharp corners. Corner Bead pamph- letjent on request. 28 TRUSSED CONCRETE STEEL C M R J N Y Trus-Con Gurb^Bars Trus-Con Curb Bars are used Uj protect concrete curbs, entrance and interior columns, shipping platforms, step nos- ings, or any exposed concrete edges. Trus-Con Curb Bars consist of properly shaped steel plates with heavy anchor bolts that secure an absolutely positive hold in the concrete. Trus-Con Curb Bars are made of highest grade open-hearth steel and heavily galvanized after forming. Trus-Con Curb Bar No. 1 Plates fV-in. thick, pcripjliery 2] 2 in. Anchor bolts }2 in- ^ 33j, in. Standard lengths S, 10 and 12 feet. Trus-Con Curb Bar No. 2 Plates i^-in. thick, periphery l'^^ in. Anchor bolts 3 2-in- x 33^ in. Standard lengths 8, 10 and 12 feet. „^ CURB BAfi ^ ^^XO^^, CURB 8,;^^o, Two Trus-Con Armor Plates in place, protecting the joint with ^4 inch asphaltum felt for filler, cutting entire Jepth of pavement. Trus-Con Armor Plates Trus-Con Armor Plates protect the expansion joints in con- crete roads from chipping off and breaking down. The prongs formed from the plates are sheared at the ends to provide lugs for the positive anchorage of the plates to the concrete. Trus-Con Armor Plates are made of highest grade open- hearth steel and are curved to pitch or crown of the pavement. Standard size of plate is 21.^ inches wide by tV inches thick, in all reasonable lengths. Catalogue on Bridges, Roads and Curbs sent on request. 29 K A H N SYSTEM OF REINFORCED CONCRETE Trus-Con Slotted Inserts in Ceilings, Beams and Columns. Burroughs Adding Machine Co., Detroit. Continuous Lines of Slotted Inserts in Kahn System Flat Ceiling Truck Dept., Packard Motor Car Co., Detroit. Trus-Con Socket Inserts at Brown, I.ipe, Chapin"Co., Syracuse. Note Kahn System Flat Ceiling with Brackets at Columns. " 30 Patent I Applied for Trvis-Con Pressed Steel Slotted Inserts Trus-Con Slotted Inserts are used in eoncrele slabs, beams or columns for attaching Sliaft Hangers, Fixtures, Sprinkler Systems, etc. They do away with expensive drilling into concrete after completion of the Iniilding. Trus-Con Slotted Inserts are thoroughly imbedded into the concrete during the process of construction. Only the narrow slot flush with the concrete is seen in the completed work. The bolts can be moved along this slot to any desired location and are prevented from turning by special washers. Standard lengths — 18 in., 24 in., 36 in. and (iO in. Lengths of suspension bolts (A) — 2^2 in. and 4 in. Continuous Inserts of any desired lengths are formerl by removing end caps and butting inserts end to end. Kahn Adjustable Inserts Are made of malleable iron and have the same simple methcxi of api^li- cation to concrete and adjustment for bolts as the slotted inserts, Ijut with- out their wide range of acljustabihty. Made in three sizes to ^Ea accommodate ^ ■>", M" and 7,s" bolts. X ^ 1.^ Tm Trus-Con Socket Inserts Are used for attachments which can be ac- curately located before occupancy. Made of malleable iron in three sizes, properly cored and threaded to receive J 2"- "4" and H" bolts. HI K A H N SYSTEM OF REINFORCED CONCRETE Pivoted United Sash in Side Walls. Top-Hung Continuous United Sash in Monitors. Center-Pivoted Continuous I'nitcd Sash. Note Increased \^entiIation. United Sash Partitions. Movable and Save Space. United Steel Doors, (Sliding and Hinged) of all Types. 32 TRUSSED CONCRETE STEEL COMPANY Vertical Sliding Lniled Sash. Weber Electric Co., Schenectady, N. Y. United steei Sash United Steel Sash are machine-built of deep rolled steel sections of great strength and rigidity. The joints are not weakened by cutting or punching away of the metal. Maxi- mum daylight for interiors is assured, as there is practically no obstruction to the light at muntins, mullions, lintels or jambs. Large wide ventilators give perfect ventilation. All joints are carefully designed and fit tightly, shutting out the weather. Glazing is simplified by the use of spring clips. ITnited Steel Sash are manufactured in standard units, which are combined by means of mullions to fit openings of any desired size. United Steel Sash include all types of sash. Pivoted Side Wall Sash; Vertical Sliding Sash; Horizontal SlidingSash; Center Pivot- ed Continuous Sash ; Top Hung Continuous Sash; Sliding and Swing Doors; Steel and Glass Partitions; Case- ment Sash, etc., etc. Standard units are three, four or five lights in width and any desired num- ber of lights in height up to 15 feet. United Steel Sash are made for the following sizes of glass: Width: 10, 11, 12, 13, 14 or 15 inches. Height: 16, 17, IS, 19, 20, 21, 22, 2:3 or 24 inches. Section around Pivoted W-ntilator. Veiled Steel Sa.'.-h Handbook on rcqued. 33 EASy METHOO or GLAZ/NC tyiTH SPECIAL sPRmc CL/Ps S»AIL AMOUfir OF POTTY OOVeiC CIRCVIAR SVRfA CC COiVTACr AROa/VD VTr'drocarl)on coating lor danipproofing foundations, etc. Api)lied cold with a brush. Trus-Con Stone Backing: Black coating for unexposed sides of cut stone. Protects against slain from mortar. Trus-Con Ironite Flooring: An iron powder for finishing cement floors with an ironized \\ car-resistant surface. Trus-Con Floor Enamel: A tough, dustless, washable coating for cement floors. In colors. Applied with a brush. Trus-Con Asepticote: A flat, washable coating, in colors, for interiors of ])laster, wood, concrete, brick, metal, etc. Trus-Con Sno-Wite: Finest quality pure white enamel tor interior decoration. Trus-Con Industrial Enamel: White enamel coating for interior use in factories, power-houses, warehouses, etc. Trus-Con Hospital Enamel: Durable, fume-proof, white gloss coating. Can lie washed with antiseptic solutions. Trus-Con Dairy Enamel: A sanitary white enamel for creamery and dairy \\cills and ceilings. Can l)e scrubbed freely. Trus-Con Edelweiss: x-\ weather-proof white gloss en- amel for exterior walls of all kinds. Trus-Con Packing House Enamel : A white gloss, steam resisting, sanitary coating for packing houses, laundries, etc. Trus-Con Roof-Seal: For preserving and protecting shingle, felt and metal roofs. Trus-Con Shingle Stains: Creosote stains for preser^'- ing and coloring shingles and wo(k1 siding. Trus-Con Bar-Ox: Protective coatings of various form- ulae: No. 7 for structural steel, bridges, etc.; No. 14 for brewing and ice making coils; No. 21 for stacks, lioilers and hot metal surfaces; No. 28 for acid-proofing inetal surfaces. Trus-Con Hand-Book sent on request. 85 K A H N SYSTEM OF REINFORCED CONCRETE Kircj starling in tlie fourtli story uf the concrete building, of Dayton IVlotor Car Co., Dayton, Ohio, was prevented from spreading to other floors by the concrete construction. Three floors of the adjoining mill-constructed building were com- pletely destroyed. Repairs to the Kahn System concrete building amounted to less than .If.^OO.OO, the cost of replacing the wooden window sash. Fireproofness In San Francisco, Baltimore and otlier disastrous fires, reinforced concrete has demonstrated its superiority. In the severe tests of building departments, sucli as New Yorlc City, reinforced concrete floors carrying heavy loads have withstood continuous temperatures of 1700 degrees Fahrenheit, followed immediately by streams of water from a fire hydrant. In many actual fires, concrete has withstood intense heat with- out damage. The rigidly connected reinforcement of the Kahn System makes concrete practically immune to the cft'ects of fire. T R U S S E D C N CRETE STEEL CO M P A N Y Load test of over two tons (400U lbs.) on every square foot of full sized panel of Nicol, Dean & Gregg Building, St. Paul. Bar iron, standing on end, is stored on the Hoors of this Kahn System Building. Strength Rigid rcquircinenls of exacting engineers, severe tests of Government building departments, and actual use in thou- sands of structures liave demonstrated tlie superior strength, rigidity and load-carrying capacity of reinforced concrete. Its additional factor of safety, beyond all allowance in calcula- tion, has been shown in numerous examples of overloading and accidental shocks. The Kahn S\'stem with its rigidly connected reinforcement assures maximum strength and safety. K A H N SYSTEM OF REINFORCED CONCRETE Doubling the floor space by attaching machinery to ceilings and floors. A typical example in the 38-acre plant of Packard Motor Car Co., Detroit, showing the vibration- resisting qualities of the Kahn System Reinforced Concrete. Vibration Resistance Reinforced concrete withstands the shocks of vibration. In hundreds of buildings, rapidly mo\-ing machinery is at- tached both to concrete ceilings and floors with hardly a noticeable tremor. Large, pounding printing presses are fre- quently located on the upper floors of high concrete buildings. Reinforced concrete bridges, carrying the modern mogul loco- motives, arc built by railroad companies everywhere. Autho- rities on earthquakes recommend reinforced concrete. The Kahn System with its rigidl>' connected reinforcement is essential for resisting vibration in concrete construction. .HcS r R U S S E D C O ,\' C R E T E S T E E I. C O M P .1 N Y Every part of the machinery and the product is perfectly lighted by the use of United Sash in windows, assin-ing maxi- mum efficiency of employees and highest quality of product. Interior of Beechnut Packing Co., Canajoharie, N. V. This modern sanitary plant is built Kahn System Reinforced Concrete. Daylighting Daylighting prevents accidents in factories, as shown by carefully prepared statistics. A daylighted interior insures the use of all floor space, a greater output per man, better quality of work, less waste of material, saving of artificial light and greatest efTiciency. Buildings constructed with Kahn Building Products and equipped with United Sleel Sash in Windows have maximum light, making the interior hke a protected portion of the great outdoors. 39 K A H N SYSTEM OF REINFORCED CONCRETE Attractive administration building of tlie Hudson Motor Car Co., built Kahn System Reinforced Concrete. Hundreds of other pleasing designs, built with any kind of material for the exterior, can be adopted. Appearance An attractive appearing plant bespeaks the progressi\'e- ness of the manufacturer, and reflects its character on his products. Cheerful surroundings materially increase the effi- ciency of the employees. A l)eautiful, clean cut, modern building costs no more than other kinds, but pa^'s large divi- dends annually to the owner. Simple, strong, impressi\'e de- signs are ])ossil)le Ayith the Kahn Building Products at nominal expense. 40 T R U S S E D C N C R E T E STEEL CO M P A N Y Economy Kahn Buildings are 1(.)W in first cost, much less than other types of fireproof construction and little if an\' more than burnable, short-li\-ed structures. Kahn Buildings make money for owners every >-ear in the saving of insurance, absence of repairs, increased life of building, greater efficiency of employees, reduction of waste and insurance against crippling of operations. I^ook over the accompanying table, in which a very conservative allowance is made for the va- ious items of saving. Reinforced Concrete More Economical than Mill Construction (From Engineering Magazine, August, 1909} Assume a building costing complete .1100,000; contents equal to the cost of the building; and that it is used for general manufacturing purposes. The yearly charges against each building are: Initial Cost of Building Mill Construction .«100.000 Reinforced Concrete SllO.OOU $ 6,000 1,000 750 1,000 1,2.50 450 500 100 300 $6,600 1,100 At 25 cents, 275 At SO cents, SOO Ati2% -550 Chargeable to mill bldg. only Chargeable to mill bldg. only Chargeable to mill bldg. only Applies to mill bldg. only. Taxes at 1% Insurance on building at 75c per $100 value Insurance on contents at $1 per .$100 value. . Depreciation on building at 1M%... ■.-...-. Results of vibration — Assume .1450 Increased light — K.f, increase in efficiency of labor. As- sume labor equals ^2 value of contents— $.50,000 Vermm losses. . .... Protection against business losses due to fire at J'2% on value of 30% of build- ing and contents, or $60,- 000 Total Yearly Charges $11,3.50 $<).325 Annual Saving of Concrete Over Mill Building — $11,350— $9,325=$2,025.00 Therefore a concrete building costing originally 10% more than a mill building saves 2% each year. Capitalize this saving at 6% and it represents $33,750. In other words a concrete building costing $143,750 is just as economical as a mill building costing $100,000, i. could afford to pay ^Z'^i% more for a concrete building. an owner K A n N SYSTEM OF li E I N f H C E D CO N C R E T E Cj m rt V.u^ c a o-H T-) 02 CQ CQ CQ w cq CQ CQ CQ C^ OJ UJ UJ ,, ,, o CJ c^ o o o C/] o % l-H o n o <■•> o o b§sl £ 5 _o ci; r^ 5 _^ ^ s p.m LO t-^ CO CO CO CO CO CO q CO CO l6 LQ o o to o o O :i; o LO uO s^^ CO CO -o Ol '^1 ■o 0-1 CO ,— ( 01 rr. a: U o-^ LO f/) .1/1 r^ -f m o p/i "-^ "-• o o o o o o o o o ■^ o o o o o O O LO o o o Size a; u U CJ ^< O "-O O 'M U o o o o O 00 ■a oi c :_3 li «5 ca .55^0 'C 'G 'G "^ a 3 o J3 H d E 3 G o CJ Cd c; rt 'n o r^ -o u '^ QJ o OJ T1 C bjo 0) C JJ O c J=l O < " U, t. fe 1-:^ &H CQ c/^ Cf, 42 r li r s s E D c ,v c a e r e s t eel c o m p a n y . ■ r- hf. ? X y ' V X c U ""1 ^.-3 ?' ■o ol ^ CI "^ r- l-^ (5 « ii H d ,/ ^ o o o o t~ - r- CI t~ : g g 5 fl 1-1 x5 CI CI CI r;- -- CJ ^ "« J j;) -^ CJ «! -^ Lh - •oc a> ' b*£ V G .Oj ■JD CO ^, C/C) t^ T ■^ .-- -:r> •- c ,— d c bo 2 ^^ -—1 1— 5^2 3 O 03 3 +-) o 5 C/3 -M -- - - - — - - -- - - ~ 3 '3 i ~ il 07 5 5^ c C ^ j^ r- ■M ■M -L. X ■A X y. X X > CB C« qJ o ~ O C ':?5 '"" 'O ^ oo I- ^ V _>- - - - - ■ -^ — 7" -■"T - — — - — — .-s&s 03 f- s Ui ■I. ,^ /£_ ta "3 .^' 03 3 1 s £ pi O ■/ ■5 g - .^ ■" • = .s c. tfl - ' : « 2 5 o ■s. Q Li^ CQ r? J c 'S 'T 1 3 '^' 1 "3 "d ' ^ c ■a 'ii 1 ID ^ a '^ C 3 U. b ^ ^ 1 JH-S ' O o o o '_j :x: = IJ 'a x "a U ^ i '^ 1 Uh Uh .-— o C i< ■Si £ X :c l2 1 s 48 K A H N SYSTEM OF REINFORCED CONCRETE Specifications for Reinforced Concrete General Where shown on drawings or caHed for in the specifica- tions, Reinforced Concrete shall be used. No system of reinforced concrete will be considered which is not of recognized standing, and which has not been used successfully for five years on important work. Work may be carried on only under foremen and superin- tendents who have had thorough experience in this class of work. Structural Drawings Parties submitting proposals must furnish drawings indi- cating their method of calculation, arrangement and nature of the steel reinforcement for the various structural members indicated, and no proposition will be considered without such calculations and drawings. Materials Samples of all materials must be submitted and approved by the Architects before same are used. All materials re- jected for this work must be immediately removed from the vicinity. Cement 1. All cement furnished for this work is subject to inspec- tion and tests as hereinafter specified. 2. Inspection and tests shall be conducted by Laboratory selected by Architect and at the cost and expense of Con- tractor. 3. All inspection and sampling shall be made by the Laboratory at the point of manufacture, sending samples to its laboratory for tests, and only cement that has been pre- viously accepted will be allowed on the work. 4. In cases where special conditions make inspection at factory impracticable, inspection at the job may be substi- tuted, subject to approval of Architect. When job inspec- tion is permitted, the cement shall be delivered at the job at least two weeks before required for use, so as to allow ample time for necessary tests by the Laboratory, and proper care taken to separate the individual cars that they can be easily identified if found unsatisfactory. A suitable place must be provided for the storage of all cements, and no cement shall be used that has absorbed sufficient moisture to cause the 44 TRUSSED CONCRETE STEEL C O M P .-I N Y cement to granulate or hecome lumpy when thoroughly dried. 5. The cement will be accepted at the work packed in stout paper, cloth or canvas sacks. Each package sliall he plainly labeled with the name of the brand and mai^ufacturer. Any package broken or containing damaged cement may be rejected or accepted as a fraction package at the option of the Engineer in charge of the work. 6. The cement shall be tested in strict compliance with the methods specified in the Standard Specifications of the American Societx* for Testing Materials, and only cement that passes all requirements of tliese specifications shall be used. Fine Aggregate The sand, or fine aggregate, shall consist of grains of any moderately hard rock passing, when dry, a screen having four meshes to the linear inch. It sliall be clean, well graded from coarse to fine, with coarse particles predominating, and free from vegetable loam and other deleterious matter. All sand, to be approved, must show when mixed with Portland cement in proportion of one ( 1 ) part of cement to three (3) parts of sand, by weight, a tensile strength of at least se\'enty per cent (70'^'q) of the strength of a one to three (1:3) mortar of the same consistency made with the same sample of cement and standard testing sand. Coarse Aggregate Coarse aggregate shall consist of inert material such as crushed stone or gra^•el which is retained on a screen having one-quarter inch (^i") diameter holes. The particles shall be clean, hard, sound, free from any deleterious matter, and well graded from coarse to fine, to yield concrete of the great- est natural density. The maximum size of the coarse aggre- gate shall be such that it will not separate from the concrete in placing and will not prevent the concrete fully surrounding the reinforcement or filling out all parts of the forms. All coarse aggregate shall be well wetted immediatcK' before being used. In case gravel is used without screening, a careful exami- nation shall be made to determine the exact ratio of fine to coarse aggregate, separating on a number four (No. -i) sieve, and the gravel used with the cement in proportion to maintain the correct ratio of cement to fine aggregate as required for the particular work in which the concrete is to be used. K A H N SYSTEM OF REINFORCED CONCRETE Proportions All concrete for slabs and beams shall be proportioned of one (1) part of Portland cement, two (2) parts of fine aggre- gate and four (4) parts of coarse aggregate. All concrete for columns shall be proportioned of one (1) part of Portland cement, one and one-half (13^) parts of fine aggregate and three (3) parts of coarse aggregate. Mixing of Concrete Proper provisions must be made to provide for the cor- rect measurement and proper proportioning of all concreting materials, including water. All water shall be free from oil, acid, strong alkalies or vegetable matter. All concreting materials shall be mixed until the cement is uniformlv dis- tributed throughout the mass and the concrete uniform in color. Sufficient water must be added during the mixing to produce a concrete that will flow when agitated, but not so wet as to permit separation of the materials in transferring from the mixer to the work. A competent foreman must be in constant attendance at the mixer, to approve the proportions of materials placed in the mixer and the finished batch before leaving the mixer. Placing the Concrete All concrete must be placed in the work immediatelv after mixing and churned and agitated with suitable tools in such a manner as to remove all voids and thoroughly compact and densify the mass. All concrete showing a partial set before placing shall not be used in any portion of the work, but re- moved from the job. When concreting is once started, it shall be carried on as a continuous operation until the pour- ing of the section or panel is completed. If for any reason the concreting should be stopped, the greatest care must be taken to stop the work at such a point that the joint formed will not weaken the member structurally. All columns are to be filled a sufficient time previous to the concreting of the floor construction to allow the con- crete in the columns to settle to a permanent position. The pouring of the columns must be one continuous operation to the level of the bottom of the girder or beam supported by it. In pouring, the concrete is to be kept well stirred or puddled to prevent voids and honey-combing. T R U S S E JJ CONCRETE S T E E L C O M P A N Y The concrete in all beams shall be placed so as to be per- fectly monolithic with the adjacent slab. When a section of the floor is once poured, it shall be left entirely undisturbed until the concrete has thoroughly set. The surface of concrete which has set, and upon which new concrete is to be laid, shall be thoroughly cleaned to re- move all foreign and latent materials, and coated with a creamy mixture of neat cement and water, immetliatcly before plac- ing new concrete. The Superintendent in charge of the work shall mark in ink on the drawings, the time and date of the pouring of the different columns, girders and floor slabs. Reinforcing Steel Steel shall be medium, open-hearth steel to be rolled from new stock and to meet the Manufacturers' Standard Speci- fications. intimate strength, 60,000 to 70,000 pounds per sq. inch. hZlastic limit, not less than half the ultimate strength. , , . 1,400,000 rercentage oi elongation ^rrr^ , ? ^ Ultimate strength of steel. Bending test, 180 degrees to a diameter eciual to thick- ness of piece tested without fracture on outside of bent por- tion. All steel shall be free from paint, oil or heavy rust or scale. All reinforcing steel shall be furnished by the Trussed Con- crete Steel Company, Detroit, Mich., in accordance with the Kahn System of Reinforced Concrete. The main reinforcement for joists, beams, girders, or an}' members subjected to combined bending moment and shear shall consist of Ivahn Trussed Bars in which the shear mem- bers are inclined at an angle of 45 degrees and rigidly con- nected to the main tension member. There shall be sufficient shear reinforcement so that the concrete shall not be obliged to resist either direct tension or shear greater than GO pounds per sq. in. Minimum depth of beams should not exceed 1/15 of the clear span. Reinforcement for floor slabs shall consist of Kahn System Reinforcing Steel as indicated on plans. Minimum dejith of slab shall not exceed 1/30 of the clear span. Vertical reinforcing for columns shall consist of Ril) Bars either used in conjunction with built-up column hooping or 47 K .] II N SYSTEM OF REINFORCED CONCRETE thoroughly tied at intervals of 12 inches as required by the design. Least width of cokimn shall not exceed 1/15 of its unsupported length. Design of Reinforced Concrete All reinforced concrete work shall be designed in accord- ance with the requirements of the Trussed Concrete Steel Company, Detroit, and shall conform to local regulations, governing building construction. Tile and Concrete Floor Construction When tile and concrete construction is used for floors, the tile shall be sound, hard-burned tile of uniform size. The concrete joists shall be parallel, in perfect line and of the uni- form width called for on plans. The concrete on top of the tile must be poured at the same time as the concrete in the joists and be of the same mixture. The tile shall be thorough- ly soaked with water before pouring the concrete. Centering and Forms All forms must be strong and stiff, true, out of wind, prac- tically unyielding and suiSciently tight to hold the liquid mor- tar without leakage. Interior dimensions must conform to the dimensions of the concrete specifications shown upon the approved plans. All forms for beams, girders and lintels shall be so designed that at least one side may be removed without disturbing the bottom portion of the form and its supports. All posts supporting forms for slabs, beams and girders must rest upon wedges which may be loosened or removed without producing undue stress in the floor system. The forms for all columns must provide an opening at the bottom for cleaning and for adjustment of the steel. The opening is closed before pouring concrete. Columns over 14' in height and under 18" square shall have an intermediate opening or pocket, and the pouring started therefrom. All shavings, chips, sawdust and other forms of foreign matter shall be removed before the concrete is placed in the forms. Removal of Centering Centering shall not be removed until the concrete has thoroughly .set and is of sufficient strength to carry its own weight together with whatever live load is liable to come on the construction. No false work shall be removed without the approval of the architect or_engineer in charge. 48 r R I- s s r. D a o ,v c r /■: t e steel c o ^[ p a n y Rclore removing the temijorary supports of the beams and girders, at least one side of the adjacent cokimn form and one side of the girder form shall be removed in order to expose the concrete to view and permit thorough exaniination and determination of the condition of soundness and hardness. Beams and girders shall remain supported ftjr at least two weeks after all other false work has been removed during fa\-oral)le conditions for hardening, and columns shall not be gi\-en their full loading in less than h\'e weeks. Freezing Weather Placing concrete in freezing weather shall Ije avoided whene\'er possible and, when necessary, sufficient precaution shall be taken to prevent the concrete freezing — such as heat- ing the l)uilding with salamanders, ccjvering the concrete with sawdust, straw or manure, and heating the materials. All concrete which is frozen shall he removed. The centering shall not be removed until the concrete has thoroughly set and aged. Hot Weather All concrete laid during ihe hot \\-eather shall be thcjroughly wet with clean water at least twice each day diu'ing the first week after ].)lacing. Precautions on Removing Centering and Con- creting During Freezing Weather The most exacting care must lie exercised in reni'j\'ing centering, to be aljsolutely certain that the concrete is prop- erly set and hardened. This is particularly true during the fall and winter months, when weather conditions are not favorable for the normal setting and hardening of concrete. During summer months with warm tem|_)eratures, the hardening of C(jncrete occurs at normal rate, and while the strength of the concrete should be fully determined before any centering is remo\'ed, the same extraordinary care is not so important as during colder months. Concrete that will harden at normal rate abo\-e a temper- ature of 51) ° F. will be slowly retarded in setting with tem|icr- Kill :\ S y S r E M OF R E 1 A' /•' O li C E D C N C R E T E atures approaching freezing. At 40° F. the cement remains quite inactive and a great deal longer time must be permitted for the hardening at the much slower and retarded rate. It is recommended in placing concrete, particularly in the colder weather, to make provisions for pouring a number of 6" test cubes at the same time the concrete is placed. These test cubes should be left in the forms and kept under exactly the same conditions of weather exposure as the con- crete, so as to be certain that the rate of hardening proceeds precisely the same as in the structural concrete. A sufficient number of such test cubes should be made so that duplicates may be crushed at intervals, to determine by actual test the exact development of strength in the concrete. Do not consider the removing of any forms until the compres- sive strength of the concrete indicates that it is sufficiently hardened to permit removing the forms with perfect safety. In testing the cubes care should be taken to conduct the com- pressi^'e test as soon as the cubes are brought into the labor- atory and not permit them to remain in a warmer tempera- ture for any great length of time, as this would yield results higher than the actual strength of the the concrete in the work. In placing concrete in winter, it is highly important that the aggregate used be entirely free from frost and preferabh- should be heated, so as to proxide with the heated water a resultant temperature in the concrete as placed of about 100° F. This initial temperature, supplemented by the heat developed in the crystallization of the cement, will insure good normal setting, pro\'ided that the concrete is so pro- tected as to a^-oid too rapid radiation and loss of heat. To keep gravel free from frost and in good working condi- tion, perforated steam pipes should be forced at inter\-als into the pile of gravel and fed with a good supply of steam. When available, heavy canvas should also be placed o\'er the gravel so as to avoid rapid radiation of the heat contributed liy the inserted steam pipes. As a lurther precaution, in the very coldest and most un- certain weather, it is recommended to insert in the soft con- crete as poured, a small copper tube about -^ j" in diameter, to accommodate a laboratory tube thermometer. The end of the pipe inserted in the concrete should be closed with a cork to prevent the concrete running into the tube, while the r R u ,v .V /■: I) c o \ c u !■: r i; s r e e i, c o m p i x )' thermometer should l)e held in the tube through a perforated eork. A temperature reaclini;- should Ije taken as soon as the C(jncrete is plaeecl and alsci at regular inter\-als, and eareful record kept of the actual temperatures of the concrete, par- ticularly (luring the first 72 hours. In any case where it is known that concrete has Ijeen Irozen throughout or fairl\- deep into the mass, it should be r(.>mo\'ed and re|)laced with new concrete. II the frost has penetrati'd the concrete to only a depth of '§ or I4", it will not be serious, but e\X'ry possible method should be employed to determine that the penetration of the frost is limited to this depth. Where the concrete has been slightly frozen it should be enclosed and heat provided with salamanders to draw the trost out of the concrete and permit ^'ery careful examin- ation to be made to ascertain to what extent the con- crete has been injured. I'nder no conditions remove the forms from concrete that has lieen at all frosted, until heat has been provided of sufficient duration and temperature to draw all frost and moisture out of the concrete, so that a fair examinati(jn can be made and its actual condition determined. The physical examination of concrete before the forms are removed should not be ccjnfined to the top, but small sections of the forms should be remo\-ed fr(jm the underside anfl the exact condition of the concrete carefulK' obser\-ed on strik- ing w'ith a hammer. Concrete that is properly set and hard- ened should ring with the distinct clearness characteristic of a good, hard, dense mass. If there is any aj^parent dcadness or dullness to the concrete on striking with a hammer, the removal of forms should be delayed until the concrete has sufficiently hardened to resound with a good, sharp, clear ring. If the superintendent in charge of the work is not tuUy ex- perienced in examining concrete, so as to be positively cer- tain regarding the strength necessary for the remo^'al oi forms, the services of experienced men should be pro\"ided to care- fully examine the concrete and pass upon the advisability of removing the centering. Under no circniiiKianccs should an attempt he made to remove any centering until it is absolutely and positirely determined be- yond any question oj doubt that the strength of the eonerete has developed sufficiently to entirely avoid any sagging or deflection in the members and any possible failure. K A H N SYSTEM OF REINFORCED CONCRETE Grvishing Strength of Concrete The conipressi\'e strength of concrete \'aries with the materials, the age, the mixture and chmatic conditions, and where possible should be determined by tests. Otherwise the following values submitted by the Joint Committee on Con- crete and Reinforced Concrete may be considered as very conservative for good materials and good workmanship. Table of Strengths of Different Mixtures of Concrete 28 Days of Age (In pounds per square inrli) AGGREGATE Mixtures: Cement, Sand and Agg regate 1:1:2 1:1':;:3 2800 2500 ISOO 700 1:2:4 ' 1:21^:.'') 1:3:6:2 Granite, trap rock Gravel, hard limcstune and ::;::!00 yooo 2200 soo 2200 1800 2000 1600 1500 1200 600 ' 500 1400 1300 Soft limeblone and sandstone. Cinders 1000 400 Cinder concrete should never be used in the main mem- bers of the structure, such- as girders, beams, columns, and footings, because of its variation in strength and the diffi- culty of securing material of uniformly, satisfactory quality. Cinder concrete may be used for fire protection and some- times for short-span slabs (}r arches between steel beams. The inhles ihroughoid this hooJi are invariabhj based on the use of stone concrete, with 1:2:4 mixture for slabs, beams and foot- ings, and 1:13^:3 mixture for columns. Modulvis of Elasticity Report of Joint Committee on Concrete and Reinforced Concrete "It is recommended that in computations for the position of the neutral axis and for the resisting moment of beams and for the compression of concrete in columns, the ^-alue of the modulus of elasticity of concrete be assumed as : (a) One-fifteenth of that of steel, when the strength of the concrete is taken as 2200 lbs. per sq. in. or less. (b) (.)ne-t\velfth of that of steel, when the strength of the concrete is taken as greater than 2200 lbs. per scp in. or less than 21100 lbs. per sq. in., and (c) One-tenth of that of steel, when the strength of the concrete is l:Ucen as greater than 2900 lbs. per sq. in. ,V. B. — The raluc of 1 / I'l is used tJiroiKjhoui this booh-. T R U S S I;. D CO N CRETE STEEL C () M p ./ jV )' Allowable Stresses, Methods of Design, Etc. Monolithic Action It is difficult in rL-inf(jrced concrete woric U) adopt an arbi- trary tlieory of design and fixed working stresses, which shall apply t(j structures of every class. To design correctly, each particular problem should have indi\'idual attention and methods of design adopted accordingly. Concrete work being built monolithic should be treated accordingly and not ana- lyzed into separate units, as is done with ordinary materials where units are dealt with. The great additional strength of a monolithic construction of this kind is apparent. If any particular part of a floor is heavily loaded, the floor adjacent will come to its assistance and will distribute the concentrated loading o\'er a large area of floor space. Effect of Vibration In the case of \'ibratory loadings, such as caused by mo\'- ing machinery, actual e-\:i.)erinients ha\-e shown that concrete absorbs the shock better than any other luiilding material. The Kahn System has been used in many such structures and there is not the least tremor noticeable when machinery is in operation. Strength Due to Arch Action Reinforced Concrete, when l:)uilt continuously o\'cr a large floor area, has great additional strength due to interior arch action in the concrete. This arch action will in itself carry consideraljle load without causing any stress in the reinforce- ment. This, of course, is more marked in a floor where the depth is large compared with the span, than where the reverse is true. It would, therefore, seem proper to design a deep floor, supported on all sides by similar construction, with greater working stresses than a thin, isolated panel unsupported by adjacent construction. Other points to be considered in this connection are the Cjuality of the materials and the grade of workmanship. The methods of design, stresses and tables presented in this book ha\'e been purposely made A-ery conservative to avoid misuse and may be varied to meet the special conditions or recjuirements of the designer. The additional strength due to monolithic construction, arch action, and tensile strength ol concrete, is entirely neglected in the calculations and thus an additional factor of safet>' is given to all work designerl on this basis. 53 Kill A S Y S r E M <) /■• RE I i\' E () li C ED CO N C R E T E Theory of Reinforced Concrete Work The following theoretical analysis is based on the use of what is known as the "Straight Line" formula. This is a formula which is daily becoming more generally adopted and is embodied in the building requirements of almost all Ameri- can cities and those of the Prussian Government. It is recommended by the most authoritative text books and has the advantages of simplicity and directness. It corresponds with the accepted theory of flexure as applied to other mate- rials and is admittedh' correct within allowable working stresses. If the theory errs at all, it errs on the side of safety. This theory is based on the following assumptions: \st. A section plane before heading remains plane after bending; that is, the stress on any fibre is directly proportional to its distance from the neutral axis. 2nd. The tensile strength of the concrete is enlirehj neglected. Srd. There are no initial .drains in the beam. 4:th. All shearing strai^i is cared for and there is no slipping between the concrete and the steel. 5th. The modulus (f elasticity of concrete in compression is constant. Moment of Resistance of Simple Beam CEfi/TEfi 0F_ COMPRESSION neuTRAL Ay s -^I Fig. No. 1. Referring to figure: d =distance from extreme compressed fibre to cent^T of steel. X tl =distance from the extreme compressed filire to the neu- tral axis. X =ratio of depth of neutral axis to depth (d) of steel. k d = distance from center of compression of concrete to cen- ter of steel. k = ratio of this distance to depth of beam (d). 1) =l)rea(lth ot beam. :A r R r s s E I) c n c k e t e s r e f. i. c o m r ./ ,v ) Es iiKjdulus (jf elasticity of steel. Re modulus of elasticity of concrete. As =^ area ol steel reinforcement. p := ratio of area of steel to area of concrete='— ^ bd. c ^ compressi\-e stress in extreme filire of concrete. f tensile stress in steel. RM^ moment of resistance of beam. BM^= bending moment. The total compression in the lieam must ecjual the total tension. Kcjuating these forces: ' ■) c b X d ^^ 1) 1) d f or I2CX pf 111 According' to assumption 1st above --- "" 121 f ■ m(l-x) ' ' Combining ec|uations [1] and [2| ^2'^" ^= m (1-x) p, whence X = -pm + I (pni)2 + 2 pm |3| Again comljining [1] and [2] 1 c2 m , , , 2 f (f + cm) The stress strain cur\X' being a straight line, the center of 2 compression is located -^.x d above the neutral plane. Taking moments about the neutral axis: RM= K^ c x2 + pf (1-x) bd Taking moments about the center of the steel: c x bd^ f, x\ , c x bd^ 0-3) Taking moments about the center ol compression in the concrete : RM- C 1-4 I d As f=k d As f 0-t) From equation [7] it is at once evident that the moment of resistance of a concrete beam is dependent onh' on the fac- tor (/,■), the area (jf reinforcement, the depth of the lieam, and A- A H N S y S T E J\[ OF RE I N F O R C E D CO N CRETE r o z lU a. < ~:<>°^aaH1Hfc ; = f31 ::S& •Ll^^'1t imi'- S: >h o: £; a l'?f«^l:j:h^l■^ iA± ((3 ^3?3^ t5 = .25 .50 75 100 125 I.50 1.75 2.00 225 Z50 PERCENTAGE OF REINFORCMENT Fig. No. 3. 67 A- ./ // A' S Y S T I: M F R !■ I A' /■ () R C J'. D C A' C R E /' /; the allowable stress in the steel, with this important proviso — that the allowable compressive stress in the concrete is not exceeded. This allowable stress will not be exceeded if the percentage of steel is kept below the value as determinediby equation (4). It will be seen from equation (4) that if we assume a value for (f) equal to 16,000 pounds per sq. in., and also values for (m), that curves can be plotted showing the relation between the percentage of the metal and the compres- si^•e stress in the concrete. In Figure 2, page 56, these curves are shown for values of (m) equal to 10, 12 and 15 and based on a stress in the steel equal to 16,000 pounds per sq. in. From these tables it will be seen that if the percentage of steel does not exceed 1 per cent, for good rock concrete, there is no danger of the concrete failing by compression. The factor (kd) in equation (7) is the distance between the center of compression of the concrete and the center of the steel. It depends entirely for its value on the position of the neutral axis. From the equation (3) it is seen that the posi- tion of the neutral axis is dependent entirely on the percen- tage of the reinforcement and the \-alues of (m). Again assuming (m) equal to 10, 12 and 15, in equation (3), cur^•es as shown in figure 3 on page 57 are drawn showing the position of the neutral axis for various percentages of metal. From these curves the value of the factor (k) are readily obtained and are shown properly plotted in the same figure. An inspection of these curves will show at a glance that for all ordinary practical percentages of reinforcement this factor (k) does not vary appreciably. It reduces to a value equal to .86 when the percentage of metal equals 1 per cent. For all lower percentages of metal its \-alue is greater. It is, therefore, a very safe assumption to reduce our equa- tion (7) to the following simple formula: — R M = .86 d As f [8] or for f =16,000 poumls per sip in. R M = 13,760 d As [9] For isolatetl beams the percentage of reinforcement )nust not exceed 1 per cent fm- good rock concrete. This does not apply to beams with double reinforcement and T beams, which will be treated later. 5S /• A' / s s i: I) c () A (, n /, r i. s r ii i-: t, c o m p i s v Double Reinforcement In the case ol isnlaled beams, w hen the percentage of tensile reinforcement exceeds f per cent., it is ctistomary to pro\'icle compressi\-c reinforcement to take care of this excess. The formulae lor design of heams with donlile reinforcement, as ordinarily presented in text l)(joks, are so complicated and involved as to Ijc of little jiractical \'aliie. The following method ol (Jetermining the amount of conipressi\-e reinforce- ment is simple, cliret't and accurate. Assume an extreme filjre stress of 750 pounds ]ier scp in. It will 1h' necessary to place the compression steel at some distance, iisualh- aliout 1 'fO d, below the top of the beam, and the compression in the concrete at this plane will be, say (>()() poimds i)er scp in. As m = 1 "i the compressi(jn in the steel will be about 1),(I(H) pounds per sc]. in., or somewhat more than one-half the allowable stress of steel in tension. From this it is seen that for each sc|uare inch of reinforcement in excess ol the allowed percentage in an isolated beam, there should be provided aboul 1.7") scp in. of conipressi\-e reinforcement. For this purpose the most con\-enient steel possif)le is the center sheared Kahn Trussed Bar, the wel.) members of which bind the bar securely inlo the l.ieam and resist e\'ery tendency' to btickle. The netitral axis in the beam remains in the same location as in the simple beam, as the allrjwable unit stresses are the same, and the location of the neutral axis is determined In' eriuation (2). The steel in compression being placed above the center of compression in the simple beam, the \alue of the factor (fc) would tend to be increased, so that equation (',)) can be used with perfect safety in this case. To summarize: — //( the case (if isolated beams, in irliich the pvreeiilaqe nf ten- sile rei nftieceineni exeeeds 1 per eeiit., jiroride cdiiipre-^swc reiii- Jiirceinent equal in area to 1.7.') times the cvccss area of ten.tiir rei rijorcenieid. Then deKKjn Ijij eiiuation {'■>). In no ease slamid the total area of steel in eoni pres.sian e.rceed. 7-'7'',' of find in tension. T Beams When beams or girders are built so as to h.irm part of a floor construction, the floor slab will act with and may be con- sidered part of the same. In the construction of such a floor the concrete in the beam and slal) must be placed contintiously, so that the two will Ije perlectly united. In the design of "T" beams there are four considerations, which go\x'rn the width of floor slab, thai ma\- be consitlered K .-I H N SYSTEM OF REINFORCED CONCRETE as acting as the compressive flange of the beam. It is assumed in this cHscussion that sufficient steel has been provided in tension and that the beams are spaced sufficiently far apart, so that the spacing of beams will not determine the width of slab available. With these assumptions the four points in the design, each of which must be in\'estigated and satisfied, are: (See figure 4.) 1st. Shear along the plane tii ii. 2nd. Shear along the planes m o and n p. 3rd. Span of beam as affecting witUh of T. 4th. Strength in compression. In regard to the first three of these considerations it is possible to make a complete analytic discussion, but the prac- tical results of such an analysis are alone of value to the designer. The following conclusions are sanctioned by good authority and conservative practice. 1st. In order that the beam shall be safe in shear along the plane //; /; the width of slab computed as compression flange should not be greater than .5 times the width of the beam, i. e., b' must not exceed 5b. 2nd. b' must not exceed b + 10 td. 3rd. b' must not exceed 1-3 of the span of the beam. 4th. The width of flange necessary for compression is de- pendent on the ratio of the area of the tensile reinforcement in the bottom of the beam to the rectangular area of concrete bd. The table given on page 61 shows the width of flange neces- sary in the terms of the width of beam, for various percentages of reinforcement and ratios of slab depths. This table is based on the following theoretical analysis: Extreme fibre stress in concrete in compression, c =750 pounds per sq. in. Tensile stress in steel =10,000 pounds per sq. in. m=15. ^ ^ From equation 2, page 55 . Soh'ing, a- =.413. The stress at lower edge of slab = ~' — c X 60 X m (1-x) TRUSSED CONCRETE STEEL COMPANY Ratio of Width of "T" to Width of Beam Required for Varying Percentages of Steel and Depths of Slab Maxinmni Compression in Extreme Fibre = 750 Pounds |ier sriiiare ineh. Stress at [^oints E(|iiiflistant from Neutral Axis, same at all Points of T. (t) Ratio of depth of Percenta ;e of Area of Steel, (A), tu Area of Concrete, (bd). RECT-VNiaJL \R Slab to depth of Steel Wi ''^■1 3''4 134 1'2 1^4 2 2M 2J2 2^4 3 4 .05 2.3 3.4 4.0 .10 1.7 '^ ij 2.9 3.5 4.1 .15 1.5 l.!» 2.4 2.S 3.2 3.7 4.1 .20 1.4 l.S 2.1 2.5 2.8 3.2 3.5 3.8 4.2 .25 1.4 1.7 2.0 2.3 2.0 2.9 3.2 3.5 3.8 1.1 .30 1.3 1.0 1.1) 2 2 2.4 2.7 3.0 3.3 3.0 3.8 4.1 .35 1.3 1.0 1.8 2.1 2.4 2.6 2.9 3.2 3.4 •1.7 3.9 4.2 .40 1.3 1.5 1.8 2.0 2.3 2.6 2.8 3.1 3.4 3.6 3.9 4.1 .413 1.3 1.5 1.8 2.0 2.3 2.6 2.8 3.1 3.4 3.t> 3.9 4.1 XDTE: — For all ratios greater than .413, has same value as h given f(jr .413. .\()TF;: — Table gives values of - See Figure 4, page 60. 61 K A 11 ,\ s r s r E .1/ i) F R E I \ /•■ (> li C E 1) C ,v i: R E r E Total compressive stress = -^r- c b X (I + --^ (h -b) ;- - ctd. Total tensile stress = 1(5,000 p h d, , , ■ r b' tquating and solving tor — r— 32,000 p-cx ■^-1 + "2x-t 7 b c t X Substituting values of c and x above. 1)' _ 32,000 p-310 b " ~^(.826-t) 1810 t, When the lower edge of the slab falls below the neutral axis, the analysis of the beam is the same as for a simple beam (jf width b' and depth d. An inspection of the table will show that, under ordinary conditions of design, the slab will supply sufficient compressi^•e reinforcement. In case it does not, steel must be provided in compression, as indicated under design for "Double Reinforce- ment," page 59. As the center of compression in the T beam will be rela- tively higher, or equally as high, as in the simple beam, the equation for moment of resistance for a simple beam may be used safelv in the design of T beams, i. e., R M = .86 f Asd = 13,760 A.sd. The designer will readily see that shear plays an important part in beam design and that shear reinforcement must be provided. This shear reinforcement should be rigidly con- nected to the main tension member, so that its stress ma\' be transferred directly to this member. The Kahn Trussed Bar, with its rigidly connected diagonals, accomplishes this result in a simple, adequate and economical manner. Design of Beam Limited by Compression in Concrete The theory of design for beams, presented up to this point, has been based on a safe working stress of 16,000 pounds per sq. in. in the steel in tension and an extreme fibre stress of 750 pounds per sq. in. in the concrete in compression. It has been shown that where the percentage of tensile reinforcement is less than 1 per cent, the compressive stress .will be less than 750 pounds and therefore need not be considered. 62 V R (' ,S' \ /: D C () \ C li F. T E S T E F. L C (> M I' .! X Y In llic pre'X'ioiis disciissioa, whert- more tlian 1 ptT rent, ol reinlorcL-nienl is i'c(|uired, the extreme filjre stress is limited to 750 pounds, either by the use of compressi\'e reinforeement or by making the Ijeams T section. On rare f)ccasions, in the case of isolated beams and Hoor slabs, the percentage exceeds 1 per cent, and it is not found practical to use either of the two alternati\-es just mentioned. Under such circumstances the moment of resistance of the beam is limited by the extreme fibre stress (750 pounds) in the concrete, irrespective of the stress in the tensile reinforcement. The moment of resistance is then determined by equation ((i) page 55, i. e. : x \ cxbd" /, X \ ex As d The table given on page 64 gives the computed \'akie of the moments of resistance and position of neutral a.xis for \-arious percentages of reinforcement, based on this formula. The designer should remember that it is usually decidedly uneconomical of material to design so as not to fully develop the strength of the steel reinforcement. Such a design should be avoided wherever possible. RM O-O'f'-O-^) Scclion of Shipping Yards at our Voungstown Shops. K A II N SYSTEM OF RE I N F R C ED CONCRETE Moments of Resistance of Beams When the design is limited by the compression of the concrete and the full tensile strength of steel is not developed. Percentage of Reinforcement Position of Neutral Axis \''allies of X. Mt.)MEN'T Of KESIST.^.N'CE DependiiiK on Area of Steel 12620 dAs Depending on Area of Concrete 1.1',, 0.4.327 139 bd' 1.2';;, 0.4404 1 1880 dAs 142 bd- 1.3';;, 0.4502 11220 (lAs 146 bd- i-i'ro 0.4712 10G40 dAs 149 bd' i.o':„ 0.482.5 10120 dAs 152 bd- i-> p^ n JJ rrl J 74 TRUSSED CONCRETE STEEL C M P A N Y K A H N SYSTEM OF REINFORCED CONCRETE Lake Superior Iron & Chemical Co., Manistique, Mich. Hy-Rib Concrete Sidings and Roof. Merchants' Storage Warehouse, Ues Moines, la. Kahn System Reinforced Concrete. Wetherell & Gage, .\rcliitects 7(i TRUSSED C i\ C R E T E S T E E L C M P A N Y "The Daylight Store" of Owen & Co., Detroit. Kahn Sy.-item Reinforrcd Concrete, ,\lbert Kahn, .Architect, Ern.st Wilby, Associate. K A H N SYSTEM OF R E I N F O R C ED CO N CRETE rf -131 o ^ (M a, > f. 6 78 TRUSSED CONCRETE STEEL CO M I' A N Y X Y, K A H N SYSTEM OF REINFORCED CONCRETE Kahn System Flat Ceilings, Dodge Bros., Detroit. No projecting beams or brackets. United Steel Sasti for Windows Flat Ceilings (Kahn System), Continental Motor Mfg. Co., Detroit. Alliert Kaiin, Architect. Ernst Wiltiy, Associate. 80 TRUSSED CONCRETE STEEL COMPANY Flat Ceilings, Burroughs Adding M ichinc Lo , Dclroit United Sttel Sash lor \^'lndn\\s Kahn System Flat Ceilings, American Electrical Heater Co., Detroit, Mich. Also United Steel Sash. Albert Kahn, .Architect. Ernst Wilby, Associate. 81 K A H N SYSTEM OF REINFORCED CONCRETE Storehouse, Portland Railway, Light & Power Co., Portland, Ore. Kahn System Flat Ceilings with Brackets; also United Steel Sash. Standard Furniture Co., Herkimer, N. V. Kahn System Flat Ceilings with Brackets; also United Steel Sash. 82 TRUSSED CONCRETE STEEL COMPANY Floredome Construction, Mt. Tabor School, Portland, Ore. Thomas Jones, Architect. Flat Ceilings of 1- lorcdome ConsLruction, Packard Service Building, Los Angeles, Cal. Parkinson Si Bergstrom, Architects. I'. O. Engstrum Co., Contractors. K A H N SYSTEM OF REINFORCED CONCRETE "Floretyle Construction, Alta Planing Mill, Los Angeles, Cal. Simple Centering for Floretyle Construction. Woodward-Clark Building, Portland, Ore. Doi'le, Patterson & Beach, Architects. 84 TRUSSED CONCRETE STEEL COMPANY Floretyle Construction showing work partly concreted and untlcrsidc before plastering, Fidelity Building, Cedar Rapids, la. 85 K A H N SYSTEM OF REINFORCED CONCRETE Kahn System Cantilever Slabs, D. Sommers & Co. Building, Indianapolis. Robush & Hunter, Architects. Kahn System Cantilever Slabs, Flanders Building, Detroit, Mich. vVlbert Kahn, Architect. Ernst Will"iv, .Associate. IS6 TRUSSED CONCRETE STEEL COMPANY Reinforced Hollow Tile Floors — 32 Feet Spans for Girders and Beams. Packard Motor Car Co , Detroit. Albert Kahn, Architect. Ernst Wilby, Associate. Kahn System Solid Concrete Slabs and Intermediate Beams. White Garage, San Francisco. McDonald &. Applegarth, Arciiitects K A H N SYSTEM OF REINFORCED CONCRETE Kahn System Girders with spans of 74 feet 8 inches. Foundry of Williams-White Co., Moline, 111. 55-foot Spans, built Kahn System Reinforced Concrete. Plant of Geo, N. Pierce Co., Buffalo, X. >'. Lockwood, Greene & Co., Architects. 88 TRUSSED CONCRETE STEEL COMPANY Bulk^Sodai^torage Bin, Solvay Process Co., Delray, Mich.) Kahn System Reinforced Concrete C. E. Herbert, Engineer Coal Bins, Diamond Crystal Salt Co., St. Clair, Mich. Kahn System Reinforced Concrete Weil & Shaw. Engineers Ki) K A H N SYSTEM OF REINFORCED CONCRETE Explanation of Tables for Floor Slabs The tables for Floor Slabs, pages 91 to 106, are computed for Bending Moments equal to 1/10 wF. To take care of this partial continuity, reinforcement must be provided in the top of the slab over the supports, equal in area to J^ of the area of the steel in center of the span. Greater continuity can be figured on by using a smaller Bending Moment at the center and increasing the top reinforcement over the supports to take care of the increased negative Bending Moment. For slabs which merely rest on supports, the Bending Moment should be taken at }/§ wl'. In all such cases, where the wP Bending Moment is ^f~r— (K, having any value) the safe live loads carried by the slab will then equal : 10 X loads in table + I -j-r 1 | '^ weight of slab per sq. ft. In this way the tables may be used with any value of Bend- ing Moment. The loadings given in tables for slabs are safe live loads per square foot. The full dead weight of the slab has been deducted in every case in preparing the tables. All slabs are computed for stress in steel of 16,000 pounds per square inch. All floor slabs should have a thickness equal to at least 1/30 of the clear span. The tables given indicate only general types of design. Other arrangements of reinforcement, hollow tile, Floretyles, etc., will suggest themselves and can be readily computed. Our engineers will be glad to suggest the most economical construction in each individual case. Note that we have not given any tables for flat ceiling designs of solid concrete. In this type of construction each individual building must be analyzed separately, so that general tables are unsatisfactory. Our Engineers have had a wide experience in flat ceiling designs of all types, including solid concrete, terra cotta tile, Floretyle, etc., and will gladly make specific suggestions for any definite construction. 9U TRUSSED CONCRETE STEEL COMPANY Spacing of Bars in Inches for Various Safe Live Loads Per Square Foot 4" Slab 32 "xl'2" Kahn Trussed Bars, Area = 0.41 sq. in. Load in Pounds SPAN IN FEET 6 7 18.9 16.8 15.1 8 19.4 16.6 14.4 12.8 9 18.3 15.3 13.1 10 50 75 100 125 150 175 200 250 300 350 400 20.5 17.1 14.6 12.8 18.7 14.9 12.4 10.6 11.4 10 1 B. il/.- "^ '" 11.5 10 12.5 10.7 9.4 S.3 R. M. =0.86x3.25 x 0.41 x 16000 Maximum Spacing = 16" Minimum Spacing = 12.6" 11.4 m." Slab 1 2"xl}2"Ks Jhn Tru ssed Bars, Area = 0.41 sq. in. Load in Pounds SPAN IN FEET 6 7 8 18.5 16.2 14.4 13.0 10.9 9 10 11 50 75 100 125 1.50 175 200 250 300 350 400 500 19.4 16.6 14.5 12.9 18.9 17.0 14.2 12.2 17.0 14.0 12.8 11.4 16.4 13.7 11.8 16.8 13.6 11.3 9.8 8.6 10.4 9.2 8.3 10.3 8.6 9.3 8.2 B M. ^^ 10.7 9.5 7? 71//" n ^(t v^ 7^ vo ill vififinn 10.6 Maximum Spacing = 16" Minimu m spacii Ig - lU. 1 See explanation of tables page 90. K A H N SYSTEM OF REINFORCED CONCRETE Spacing of Bars in Inches for Various Safe Live Loads Per Square Foot 5" Slab }2"xU'2 " Kahn Trussed Bars, Area =0.41 sq. in. Load in Pounds SPAN IN FEET | 6 21.5 18.5 16.2 14.5 11.9 10.1 7 8 9 10 17.7 15.0 11 12 50 75 100 125 150 175 200 250 300 350 400 500 600 20.8 18.8 15.8 13.6 11.9 10.6 17.8 15.9 14.4 12.1 10.4 18.5 18.0 14.6 12.4 15.1 12.3 10.4 16.0 13.0 10.7 9.0 14.1 12 6 11.4 10.2 9.4 8.4 11.4 9.6 9.2 ,n I' 8.2 B. M. = ^, 9.1 8.2 R. M. =0.86x4.25 x 0.41 x 16000 8.7 7.4 Maximum Spacing = 16" Minimum Spacing = 9.7" 6" Slab l2"xll^ ' Kahn Trussed Bars, Area =0.41 sq. in. Load in Pounds SPAN IN FEET 8 1S.7 17.0 14.4 12.5 10.9 9.8 8.1 7 10 11 12 13 14 15 50 75 100 125 150 175 200 250 300 350 400 500 18.6 16.5 14.8 13.4 11.4 9.8 8.7 17.2 16.8 16.7 14.0 14.2 11.9 14.4 11.9 10.2 8.9 7.9 12.4 10.3 8.8 10.8 8.9 7.6 15.1 ! 12.5 13.4 11.0 12.0 9.9 10.4 9.3 7.7 8.3 7.2 1 10.9 9.0 7..i 9.2 8.0 7.6 wl' B.M.- j,-| 7.0 R. M. =0.86x5.25 x 0.41 x 16000 7.7 6.4 Ma Mil (cimum iniuni Spacin Spacin g = 16 g = 7.t See explanation of tables p. 90. 92 T R U S S E D C N C R E T E S T E E I, C M P A A' Y Spacing of Bars in Inches for Various Safe Live Loads Per Square Foot 7" Slab \"x2{\." Kahn Trussed Bars, Area =0.79 sq. in. SP.W l.\ KKET Load ia Pounds 1 S 9 10 11 12 13 14 15 16 17 50 t 16.8 7.5 16.0 14.2 100 18.11 15.8 13.0I 12.2 1 125 18.4 15.9 13.9 12.21 1.50 1 16.5 14. 2| 12.4 175 ' i 17.5 14.S 12.9 200 19.0 15.9 13.6 11.7 250 19.5' 16.1 13.6 11.6 300 17.0 14.(l| ll.S 350 18.6 IS.ol 12.4i 400 16.6 13. 5| 11.1 500 . 17.4 ]3.S| 11.2' 600 SCO 14.9| 11.8 11. 5l 1 — ' — ■ - - - w 1' B. M. = 10 li, M. =o.si)x() X 0.79 X lliOOO Ma.ximum Spacing = Ki" Minimum Spacing- 13.2" See explanation of tables p. 90. 93 K A H N SYSTEM OF REINFORCED CONCRETE Spacing of Bars in Inches for Various Safe Live Loads Per Square Foot 8" Slab ^4"x2t^" Kahn Trussed Bars. Area = 0.79 sq. in. Load in Pounds SPAN IN FEET 6 ! 7 8 9 10 11 18.2 15.9 14.1 12.7 12 13 14 250 300 350 400 500 600 800 1000 1200 1400 19.9 17.1 13.3 19.0 15,8 13.5 19,2 17,1 15.3 12,8 15.3 13.4 11.9 13,0 11.4 11,2 9.8 10.1 10.6 16.3 14.1 17.3 14.2 12.0 10.6 10,9 10,5 10.9 9.2 10.4 Loadlin Pounds SPj \N IN FEET 12 13 14 15 16 17 18.0 15.4 13.4 11.9 18 16.1 13.7 12.0 19 20 13.0 50 75 100 125 150 175 200 250 17.6 15.8 14.3 13.1 17.2 15.3 13,8 12.5 11.4 17.4 15.2 13.4 12,1 14.4 12,3 11.1 10,7 18,3 10,6 10,7 17.9 15.3 16.6 15.2 13.0 11.0 10.0 11.2 Maxinu Minimu m Spacing — n Spacing = 16" 11.2" B. M. Ti.M.= ~ 10 0.86 X 7 X 0,7 ) X 16000 See explanation of tables page 90 94 TRUSSED CONCRETE STEEL COMPANY Spacing of Bars in Inches for Various Safe Live Loads Per Square Foot 10" Slab U"x2 1^" Kahn Trussed Bars. Area = 0.79 sq. in. Load in Pounds SPAN IN FEET 1 6 i 7 i 8 9 10 1 11 12 13 14 15 125 ! 1 17.7 150 16.1 175 ■ 16.9 14.8 200 18.1' 15.6 13.6 250 18.4 15.6 13.5 11.8 300 16.2 13.8 11.9 10.4 350 400 18.8 17.2 15.5 14.4 13.1 12.3 11.1 10.6 9.6 9.3 8.4 500 600 800 1000 17.8 16.6 13.7 19.5 16.8 13.1 10.8 15.8 13.6 10.6 13.0 11.2 8.8 10.9 9.4 9.3 8.1 8.0 7.4 8.7 1200 1400 20.6 17.9 15.1 13.1 11.6 10.1 9.2 7.9 1 SPAN IN FEET Ponnds 16 17 18 19 20 21 22 23 24 25 9.2 50 75 100 17.4 17.3 15.4 17.7 15.4 13.7 15.9 13.9 12.3 14.4 12.5 11.1 13.1 11.9 10.9 9.5 10.0 11.4 10.3 lO.li 9.2 8.7 8.0 8.4 125 150 175 200 250 300 350 15.6 14.2 13.0 11.9 10.3 9.1 13.8 12.5 11.4 10.6 9.1 12.3 11.2 10.2 9.4 11.1 10.1 9.2 10.0 9.1 9.1 S.2i 8.2 8.3j 8.5 1 8.2 8.1 8.1 Maximum Spacin g = 16" B.M. = wl' ~ 10 1 Minimum Spacin g =9" R. M. = 0.86 X 9 X 0.79 .x;i6000 See explanation of tables page 90. K A H N SYSTEM OF REINFORCED CONCRETE Spacing of Bars in Inches for, Various Safe Live Loads Per Square Foot 12" Slab 34"x2i^" Kahn Trussed Bars. Ar ea = 0.79 sq.in. Load in Pounds 75 SPAN IN FEET 8 9 10 11 12 13 14 1 15 16 17 18 16.8 100 16.9 15.1 125 17.3 15.4 13.7 150 15.9 14.0 12.5 175 16.6 14.6 12.9 11.5 200 17.7 15.4 13.6 12.0 10.7 250 17.9 15.5 13.5 11.8 10.5 9.3 300 15.9 13.7 11,9 10.5 9.3 8.3 350 400 500 600 800 1000 1200 1400 16.3 14.0 12.1 : 18.2 18.6 15.3 19.8 16.0 13.2 15.6 12.6 10.4 16.8 15.2 12.9 11.1 S.S 7.2 14.3 13.0 11.0 9.5 7.5 12.3 11.2 9.5 8.2 10.7 9.7 8.2 7.1 9.5 8.6 7.2 S.4 7.6 7.4 6.8 6.4 6.3 6.5 5.6 12.9 11.0 9.5 10.4 8.6 6.2 8.9 7.3 6.2 7.7 6.4 Load in Pounds SP.\N IN FFET 19 20 15.4 13.6 21 14.0 22 23 24 25 26 27 i 28 29 50 75 17.1 15.1 12.7 11.6 10.7 9.8 8.7 9.1 81 8.4 7.5 7.9 7.3 12.4 11.3 10.3' 9.5 1 7.0 6.5 100 13.t 12.3 11.1 10.1 9.3 8.5 7.S'! 7.2 6.7! 125 150 175 200 250 12.3 U.l 11.2 10.2 IO.4I 9.4 10.1, 9.2 9.2 8.4 8.5| 7.7 8.4 7.7 7.1 7.7 7.1 7.l| 6.6 1 6.5 1 6. J ! 9.t 8.- ) 8.C 1 7.C 7.9 i:: 6.5 I 1 1 6.9 6.L 300 7.. ) 6.7 i 1 ! ! id' Maximum Spacing" = 16" .... ., . T r)// B. M. = Minimum Spacing = 7. 2' 10 R. M. = 0.86 X 11 X 0.79 x 16000 See explanation of tables page 90. 96 TRUSSED CONCRETE STEEL COMPANY Safe Live Loads in Pounds per Square Foot for Slabs Reinforced with Rib Metal Span 3-Inch Slab MESH .') (j 824 652 447 351 273 212 179 136 122 90 85 61 286 170 107 69 45 455 240 140 87 54 394 206 119 71 43 Feet 31 2-Inch Slab MESH 732 454 309 211 152 111 4 5 6 / 539 412 345 290 330 255 2()(i 170 022 l(i9 134 109 148 110 84 m 104 74 55 41 73 50 34 23 248 144 90 53 31 4-Inch Slab 41 p-Inch Slab Span in Feet 4 5 6 7 8 9 10 11 MESH Span in Feet MESH 856 630 494 404 339 531 386! 299' 241 200 354 253 193' 153 124 248 174 130 98 79 179 122 88 65 49 131 86 59 41 28 97 61 39 24 70 41 24 281 l(i9 103 19 8 9 10 11 12 3 4 5 978 720 5(i6 60(i 441 342 406 291 '^22 284 199 lis 204 140 101 150i 99 68 HI: 70 45 83 49 28 61 32 462, 2761 176 114' 75 48 29i 398 229 143 91 333 194 118 73 43 23 5-Inch Slab 6-Inch Slab Span in IFeet 8 9 10 11 12 i:-! MESH 2 3 4 5 6 1682 1101811 637 521 1056 684 498 386.il 2 714 456 327 250,198 510 320|225 168 130 376 23lll58 114 85 285 170113 88 55 219 126 80 52 33 171 94 56 32 17 134 69 37 18 105 50 22 Span in Feet MESH 438 376 258 162 103 65 39 20 219 134 83 49 26 6 7 8 9 10 11 12 13 14 15 2057 1347 98S 780 (i38 1292 837 lilO 474 383 877, 561 4031308 1 244 625 393 277 207,160 460 283 194 141 105 349 209 139 96 68 269 155 99 64 42 210 116 69 41 22 165 86 47 23' 130 63 29 102 44 80 39 ; 538 458 i31.S'269 ; 199 165 1 126 102 80 61 48 34 25 B. M. = 1/10 \v 1". Stress in steel = 16,000 pounds per s[|iKire inch. See explanation of tables page 90. K A H N SYSTEM OF REINFORCED CONCRETE Safe Live Loads in Pounds per Square Foot for Slabs Reinforced with 4-Rib Hy-Rib (See also Table Below.) Thickness Gauge Moment SPAN IN FEET of Slabs No. of resist- above base of 4-Rib Ily-Rib ance per foot of 1 sheathing width 3 4 .5 6 7 8 9 10 11 1 " thick 2S 96.5 76 38 slab 2(i 24 115.5 1540 93 128 48 68 27 40 1'/' thick 2S 1S3S 152 77 43 25 slab 2li 2205 186 96 56 33 24 2940 254 134 80 50 2 " thick 2S 2675 09-7 115 65 38 slab 2(:; 3210 271 143 83 50 30 24 4280 370 198 IIS 74 48i 2'," thick 2S 4125 350 184 106 65 40 : 24 slab 2() 4950 42f 227 134 84 54 35 24 6(i00 57,^ 312 188 122 82 5() 3 " thick 2S 6150 533 284 168 106 68 44 27 slab 2() 7380 647 248 209 135 89 60 39 24 24 9S40 874 476 290 192 130 92 04 44 3H" thick 2S 7275 633 338 199 127 82 53 33 18 slab 2(i 8730 768 414 248 161 107 72 48 30 24 11640 1038 566 344 228 156 110 78 54 38 Maximum Spans for 4-Rib Hy-Rib as Centering To support various thicknesses of wet concrete. For greater spans use temporary supports Gauge of 4-Rib Hy-Rib THICKNESS OF SL,\B 1" 5' 0" 4' 3" 3' 11" lJ/2" 4' 0" 3' 6" 3' 2" 2" 3' 6" 3' 0" 2' 9" 2 1/2" i 3" 31 2" 4" No. 24 No. 26 No. 28 3' 2" 2' 10" 2' 9" 2' 6" 2' 6" 2' 3" 2' 8" 4" 1" 2' 6" T' li" See page 26 lor description of 4-Rib Ily-Rib. 98 TRUSSED CONCRETE STEEL COMPANY Safe Live Loads in Pounds per Square Foot for Slabs Reinforced with Deep-Rib Hy-Rib (See also Table below) Thickness Gauge Moment of Slabs No. of resist- SPAN IN F " thick 26 5790 266 157 98 62 39 slab 24 7710 366 221 1431 95' 64 43 22 9630 4ti6 285 188j 128 S9 63 3 2" thick 26 7000 323 191 120 77 49 30 slab 24 9330 444 269 174 1 17 80 54 3() 00 11670 564 347 228 157 111 78 00 4 " thick 26 8250 3S2 226 142 92i 59 37 slab 24 10980 524 3 IS 206 139 95 65 44 22 1 3740 667 410 270 186 131 93 43 67 24 4(5 4 ■/' thick 26 9450 43S 260 164 107' 69 1 slab 24 12600 601 366 23,S 160 110 75 51 33 22 15750 766 471 311 214, 151 121^ 79 107 77 29 55 37 .5 " thick 26 10680 49(i 295 1S7 50 slab 24 14220 6S0 414 270 182 125 86 59 38 22 17790 866 533 353 242 171 1 136' 89 123 56 89 33 62 42 5 .," thick 26 11880 552 330 209. slab 24 15840 759 462 301 203 140 97 66 43 26 22 19S00 964 .594 393 270 192 138 99 70 49 Maximum Spans for Deep-Rib Hy-Rib as Centering To support various thicknesses to wet concrete. For greater spans ^use temporary supports. Gauge of Deep-Itib Hy-Rib No. 22 No. 24 No. 26 2" 5' 6" 5' 0" 4' 4" THICKNESS OK SLAB 2' 9" 5^0""'"^ 4' 6" 3'10" 3" 4' 6" 4' 0" 3' ()" ' 3 14" ' 4" 113" 5" 5}.2" 3' 4" 3' 0" 2' 8" 6" 3' 2'' 2' 10" 2' 6" 4' 2" 3'11" 3' 9" 3' 7" 3' 9" 1 3' 6" 3' 4" , 3' 2" 3' 3"|3' 1" 2'11"|2' 9" Sec page 26 for description of Deep-Rib Hy-Rib. 99 KAHN SYSTEM OF REINFORCED CONCRETE Safe Live Loads in Pounds per Square Foot for Square Panels of Steel Floredome Construction of Various Thicknesses Dli PTil 0" Dome + 2" Concrete s ' Dome + H)" Dome + ' Concrete 2" Concrete 12" Dome + 2" C^oncrete *VVt. of floor in pounds pr sq.ft 50 60 71 82 - Bars Bars and nested m c T3 Bars and nested Bars and I nested n Id '/I ^ -a cq c ■d G rt-Td Td a li o P 5 ^ |l _ rt UJ S 2 ' Kahn ib Bars ' Kahn ib Bars II 5« 3« (5 j^ ys. j,'^ ^K"?! >5 -1- 2160 H;3 cm:; y, -t s 515 6S0 833 1004 1094 1322 1565 1757 1920 2460 2570 2920 3360 9 396 527 644 781 849 1027 1220 1372 1515 1700 1940 2020 2300 2650 10 311 418 512 623 675 820 977 1100 1210 1360 1554 1620 1850 2130 11 249 336 414 506 548 667 797 S9S 987 1113 1277 1337 1521 1759 12 202 274 341 418 452 552 661 746 821 926 1061 1105 1263 1454 13 163 225 281 347 374 460 551 624 684 772 888 922 1057 1219 H 14 134 187 235 291 313 381) 465 527 578 655 753 7SL 895 1039 W W 15 110 157 200 249 266 330 400 454 498 565 651 674' 774 898 16 91 132 170 213 228 284 346 394 430 490 565 585 672 783 •£ 17 75 111 144 182 194 244 29S 340 371 423 491 507 585 682 IS 61 94 123 157 167 211 259 298 324 370 430 443 514 600 19 50 79 104 135 143 182 226 260 283 324 377 386 458 525 0. 20 40 67 90 118 124 159 198 228 250 287 333 344 400 470 21 31 55 77 102 105 138 173 202 218 251 296 302 354 418 22 25 4(3 66 89 92 122 154 ISO 195 225 266 270 317 374 23 38 55 77 79 105 134 158 171 198 235 240 282 335 24 31 47 66 67 92 119 140 151 178 211 212 250 299 25 25 40 57 57 SO 105 125 134 158 190 190 226 272 26 33 50 50 71 94 112 120 142 171 171 205 246 Joists are 4" wide at base and spaced 2'-li2" e. to c. in Ijoth directions. Safe Live Loads for Rectangular Panels are equal to one-half the sum of loads opposite each span in above table. F"()r instance: l^ancl 8x16 feet, 6" Dome + 2" Concrete, reinforced with ^a"^ I'a" Kahn bars. Safe live load per sq. ft. = 515^+ 9 j_ ^ .^^y^ ^^^ *Weight of floor given abo\-e does not include weight of ceiling. See page 18 for full description^of Floredome construction. See explanation of tables page 90. 100 TRUSSED CONCRETE STEEL COMPANY Safe Live Loads in Pounds per Square Foot for Steel Floretyle Construction of Various Thicknesses Depth 0" Ty le + S" Tylr; + ll)"Tyle + 12' Tyl.- + ^Wt. of J" Concrt^Lc I Concrete 2" Concrete 2" Concreti' floor in pounds 41 4G 51 50 persQ.ft - — ■a a c -0 t3 ■a d •a d -0 T3 d d rt-d S a G cq m UJca 11 W d m d ffi d _Q 3 P P p 5" 5^ P 1^ 5« -S "1 P ^ ^ ^ ^ ^ X) ^ oD , JD , JD ^ X! ^ ^ , Jl' ^-; \,g ^■S "i: >'g h; -[55 H:S H55 "12 S H^S H:S "Kf=^ H52 -H^ CI CU c-u c5 k! CI K '^ ■A CI V;^^i ^i^ "'-^ '>'-''-t - -'- -' -f -~ ' .o"* -f _"" -f „t w"^ ?r^ -!■ "' s 213 295 355 438 4l-i7| 574 679 759 S42 939 10(iO 1123 1268 1444 •' 100 224 271 337 359 444 527 589 (i54 732 829 874 992 1130 10 121 174 212 265 282 351 419 469 520 582 6fi0 697 794 905 11 93 136 168 212 226 282 338 380 421 473 538 567 645 739 12 72 IDS 135 171 182' 230 276 312 346 389 443 467 534 611 13 55 86 109 140 148 189 228 260 287 324 369 389 446 513 H !■* 42 69 88 115 121 156 191 217 240 273 312 328 377 434 g 1 15 31 54 71 95 100 131 160 183 203 231 266 279 321 371 g 1 16 22 43 58 78 82 109 135 155 172 197 221 238 275 320 Z ' 17 33 47 65 68 91 115 132 147 168 196 205 238 277 ; 1 18 25 37 54 55 77 97 113 125 145 169 176 206 241 2 ' 19 29 23 44 36 28 45 64 36 53 ,S2 70 59 50 42 34 97 83 71 61 52 43 107 02 78 (i7 57 48 40 33 125 107 93 80 69 59 50 42 146 127 110 96 ,S4 72 63 54 152 132 115 100 87 74 64 55 179 156 136 119 105 91 210 184 162 142 126 111 ' 21 22 0;J 28 22 44 3(i 29 ; : ; . 24 25 '>lj 28 36 80 97 1 2fi '^2 30 69 86 1 All jf)ists are 4" wide at base and spaced 2'-0" c. to c. B. iM. = 1/10 wl-. *Weight of tloor given does not include weigiit of ceiling. See page 19 for full description of Floretyle Construction. See explanation of tables page 90. 101 K A H N SYSTEM OF REINFORCED CONCRETE Safe Live Loads per Square Foot for Hollow Terra Cotta Tile Floors of Various Thicknesses R einforced with ^ ."xli -," Kahn Trussed Bars Depth cu d m o "J — O :G o +1 rd o +1 :^ o HO Vr■.■^;- '■;■"-■-'■'•:;■■?.' ■ ■■:!■■• ■■!;^:''. '• ^ V ','■'.'.::■.'■ 1 l—l 1 B^H H II 1 1 s BIH ^^H ^^^1 ^HH ^I^H ^^^H ■^^■i wmmwam ^^^^ See explanation of tables page 90. 102 TRUSSED CONCRETE STEEL COMPANY Safe Live Loads per Square Foot for Hollow Terra Cotta Tile Floors of Various Thicknesses Reinforced with i /'xl' /' Kahn Trussed Bars Depth + b + S + 1 +s + 1 ^ n + b H n 72 O :=: ^ O ~ o ~ o :^ o ^ o rz o HO HO HU HO HO HO ^ HO HO H HO HO ^^ '^C'l o^ 'bc'i 00^ GC C-l O b^ bc^i =■} C-5CI r-H '"' Weight of 1 Floor in PoLinrls 39 51 49 61 59 71 58 ! 70 82 68 SO 92 Per sq. ft. Spacing 17" C. to C () 352 433 524 606 700 780 1 793 874 950 964 1046 1128 7 249 304 372 429 498 555 568 (i24 679 693 748 804 S 181 221 273 314 368 408 421 461 501 515 554 594 9 135 164 205 236 279 308 321 350 378 392 421 450 10 102 123 157 180 215 236 249 270 291 305 326 348 H 11 77 9:-i 122 136 167 184 197 211 226 240 2.55 271 12 59 70 94 106 131 143 156 166 177 191 202 213 13 52 73 81 103 111 • 124 131 139 153 160 167 '^. 14 38 5() 61 80 86 99 104 108 122 127 132 2 1.5 43 46 62 65 78 81 84 98 100 103 < 16 31 33 48 49 j 62 63 64 78 79 80 in 17 36 35 ■ 48 48 47 61 60 60 IS 24 37 35 33 47 45 44 HI i 21 35 32 30 ivli 1 3. M. 10 See explanation of tables page 90. 1U3 K A H N SYSTEM OF REINFORCED CONCRETE Safe Live Loads per Square Foot for Hollow Terra Cotta Tile Floors of Various Thicknesses Reinforced with %"x2-^\;" and l'^2"'^^H" Kahn Trussed Bars X 2t"ii" BARS + 1 .~ o > l,U21" 1 11 c rr o HU ■^ +1 ^ o Depth +1 — o +1 — o ^ O Tile + Concrete Tile + Concrete +1 at c rz: o HO +1 ■rz o ! 1 :^ o ! HU Q='C^ yioi bo^ (M 103 135 154 188 207 239 258 291 310 m 14 82 110 125 155 169 197 212 241 255 ir, ()4 90 101 128 138 163 174 200 211 y. i(i 73 82 105 113 136 144 167 175 y. 17 60 (;6 87 93 113 118 139 145 IS 52 71 75 93 97 116 120 X 19 41 58 61 77 79 97 99 20 31 47 48 (i3 64 80 81 21 38 37 51 51 65 65 oo 29 28 41 39 53 52 23 32 29 42 40 24 32 29 wl' /) . M. = 10 See explanation of tables page 90. 105 K A If N SYSTEM OF REINFORCED CONCRETE Safe Live Loads per Square Foot for Hollow Terra Cotta Tile Floors of Various Thicknesses Reinforced with ^2 "xl'2" and /4 "x2i^" Kahn Trussed Bars Spaced Alternately Depth :=: r^ HO := OJ HU 1 r= S HO ~ HO := ^c-i -.2-^ bc^ V. ^ X ^t 3" S^' ] v.-^ ric-i Weight of j in Pounds 51 49 60 59 71 70 82 80 92 Per sq. ft. Spacing < " C. to 7 44 ii 544 635 734 821 921 1008 1109 1196 8 329 405 472 548 612 689 753 830 894 9 250 310 361 421 469 529 577 (>:-59 6S7 10 193 242 280 330 366 416 452 503 539 11 151 191 222 262 290 331 359 402 430 12 119 153 177 211 233 267 289 325 346 H 13 94 123 142 171 188 217 234 265 281 U U 74 90 114 139 152 178 191 217 230 u. If) 5S 80 92 114 123 146 155 179 188 /. 16 65 74 93 100 120 127 148 155 "A 17 51 59 76 SO 98 103 122 126 < IS 46 61 64 80 83 100 103 X 19 35 49 50 ()4 66 81 S3 20 38 38 51 52 ()6 66 21 29 28 40 39 52 51 22 30 28 40 38 23 30 27 B . M. = 10 See explanation of tables page 90. 106 T li U S S E D a O A' C li E T E STEEL C U M P ,1 N V Kahn Trussed Bar Note ri:^idl\- connected shear members. Detail of \\"iiiilo\v P"raining Into Concrete Lintel Beam. .r^ Cross Section Rtinforced Hollow Tile Floor. «iJbb:1mb ||1{|.|l|aBj~ an '■■'■■'■■'■■'■a|''iiiil|fla'aa|lBB' ■■!'■■'■■ ||.l||ii{| aB'pjj ILLBB^Ba U y U BBl._aa.-._B|i- BB-aai aauaalaB-iaa- aa'-'Ba. ■■LaH^an U U U.BB tj L_. ,.. . .; pu»ys$U::£y:;Us::y':s'L>ssl]C£lss:b^:5iy::~£^ Detail of Framing Reinforced Concrete Coiunin.'s, Beams and Floors. 1U7 A' .:/ // N S Y S T E ]\[ OF R E I iV FORCED C N C R E T E Explanation of Tables of Safe Loads for Beams The tal)les for beams on pages 100 to 115, give the loads in pounds, uniformly distributed for all usual spans, based upon a fibre stress of 16,000 pounds per square inch in the steel. These loads include the weight of the beam, which must be deducted in order to arrive at the net load which the beam will carry. The carr\'ing capacities in the tables are based on beams freelv Wl supported at the ends and uniformlv loaded ; that is, BA'I =-p^ — o In building construction it is usual to take advantage of continuous action and to provide reinforcement at the top of the beam over the supports. For continuous beams, the Bending Moment at the center of the spans mav be considerably reduced. If the value of this Wl Bendmg Moment is taken as— r^, the safe loads given in 5 K ' ^ tables must be multiplied by — and reinforcement must be provided in top of beams over both supports at least equal in K-S . , , , . area to — trmes the area ot steel at center ol span. o Where the area of steel reinforcement exceeds one per cent, of the area of the concrete, above the steel the beam must be made of T section. This can be readily done by using table on page 61 for ratio of width of T to width of beam. For beams carrying plastered ceiling, it is found by exper- ience that their depth should be at least 1-1.3 of the clear span; where this limit is exceeded there is danger of the ceiling cracking. These tables show beams reinforced with two Kahn bars alone, and also with two Kahn bars with an additional Rib Bar bent over the supports. Other combinations of rein- forcement will suggest themselves so that any size and condi- tion of loading can be readily provided for. Our engineers will gladly furnish detailed suggestions on the design of rein- forced concrete beams. The web members must be bent up at an angle of at least 45 degrees with the main section and should be of sufficient length to reach nearly the top of beam. For standard and special lengths of diagonals, see pages 14 to 17. 108 r li u s s E D c o N a r e r e s t e e l c o m p a n v Safe Total Loads in Hundreds of Pounds Uniformly Distributed for Concrete Beams Reinforced with Two '^,^"x2i^" Kahn Trussed Bars Area = 1.58 sq. in. DEPTH IN NCIIliS (D) Span IN Feet j [ 7 8 1(1 12 14 Ui l.S 124 KiG 207 S 10!) 14.^> 181 217 (17 12'.1 161 103 225 2,58 10 110 ' 145 174 203 232 11 10(_i 132 1,5,S 1,S4 211 12 97 121 145 ; 109 193 1.:; 111 134 150 178 u 104 124 145 100 1,-1 (17 110 135 155 IC, 109 127 145 17 102 : 119 13C) 18 97 1 113 129 1!) 107 122 2(1 101 110 21 97 110 ■y'} 105 23 101 \OTE-- — Make Beam of T Sectiun. il (U'|jth of {"iuam in inclu-s. 117 8 —For B. M. = — r.- above loads /) =Tot B. M. = NOTE:- 1 '4- % ) must K 3e multiplied by i 4-2" 8 ^8" T See explanation of tables page 108. 1(19 A' A H N SYSTEM OF REINFORCED C O N C RE T E Safe Total Load in Hundreds of Pounds Uniformly Distributed for Concrete Beams Reinforced with Two ^ji"\2y^" Kahn Trussed Bars and One ^,i" Rib Bar. Area 2.14 sq. in. DEPTH IN INCHE.S (D\ Span in Feet 10 12 14 16 18 2(1 •)0 24 !) 174 218 10 1.57 196 235 11 143 178 214 250 12 131 164 196 1 229 262 294 Y.i 151 181 211 242 272 .302 332 14 140 168 196 224 252 280 308 ir, 131 157 183 209 235 262 288 Ki 147 172 196 221 245 270 17 139 ! 162 185 208 231 254 IS 153 174 196 ; 218 240 li) 145 165 186 207 227 20 137 157 177 196 216 21 149 168 1 187 206 22 142 161 1 178 196 23 1.54 171 188 24 147 1()3 180 2.5 141 157 173 2(5 151 166 27 145 160 28 140 154 29 149 30 144 NOTE:— Make Bean of T ^■ ecliun. Z>=TotaI dcjith (jf Bt 11'/ am in ■h ^. s^;#-y>:i /:#>:■:?. W^'W. ?v"?j2. B. M. = {, ^ -mm m :■«'.■ F- a? ^ f NOTE:— Fur B. M. = Wl , = -r. al )()\-e loads *^ K i '1 must be niul tiplied — s" See explanation of tables page 108. 110 TRUSSED CONCRETE STEEL COMPANY Safe Total Loads in Hundreds of Pounds Uniformly Distributed for Concrete Beams Reinforced with Two l^ ■/''^'^^ i" Kalin Trussed Bars Area = 2.82 sq. in. DEPTH IN INCHES (D) 1 1 Feet 12 14 259 111 302 18 20 22 24 26 28 30 12 21(3 13 199 239 278 318 358 1 14 185 222 259 296 332 370 406 15 172 207 241 276 310 345 379 414 448 Ki 194 226 259 291 323 356 388 420 453 17 182 213 244 274 304 335 365 39(i 426 IS 201 230 258 287 316 345 374 402 19 190 218 245 272 300 327 3.54 381 20 181 207 233 258 284 310 33() 362 21 197 222 246 271 295 320 345 22 188 212 235 259 282 305 329 2.3 180 202 225 247 270 292 315 24 194 216 237 258 280 302 2.5 186 207 228 248 2(i9 29(J 2G 199 219 239 258 278 27 191 211 230 249 2()S 2S 1,S5 203 221 240 258 2« 196 214 232 250 30 189 207 224 241 31 200 217 233 32 194 210 226 33 1 188 204 219 34 1 198 213 35 192 207 i 201 •Ji 19(i 38 [ i 191 .\(JTE:— Made B /^=Total depth d earn of T Sefli(jn. f Beam in inches. 1 \ '"J A.'/ li \ b 1(7 , , D u '•\ V .XOTE:— For B. 1\ I. = -f^ abo\'e loads K ■'i^ l 1- P • , , K ■_. '^ 'I^.A %:- '^2" must be inultipl led b; ^-^ L — 10 T See explanation of tables page 108. Ill A' // /-/ A' S Y S T E M OF REIN F O R C E D C N C R E T E Safe Total Loads in Hundreds of Pounds Uniformly Distributed for Concrete Beams Reinforced with two lio"x2i4" Kalin Trussed Bars and One ^4" Rib Bar. Area 3.38 sq. in. DEPTH IN INCHES iD) \ Span in Feet 1 14 16 18 20 22 24 2(i 28 30 32 13 286 14 266 310 3.54 ir, 246 289 330 372 10 232 271 310 348 387 426 17 219 2,5.5 292 328 365 400 438 474 510 IS 241 27.5 310 344 379 413 448 482 517 1!) 228 261 294 326 359 392 424 45(i 489 20 217 248 279 310 341 .372 403 434 465 21 236 266 295 324 354 384 413 443 225 254 282 310 338 366 394 4'^3 2:-! 216 243 ■2m 296 323 350 377 404 24 232 258 284 310 336 362 387 25 223 248 272 298 322 347 372 2() 238 262 286 310 334 357 27 229 253 27(i 298 321 344 2.S 221 244 2()(i 288 310 332 29 235 257 278 299 321 30 227 248 268 289 310 31 240 260 280 300 32 232 252 271 291 33 225 244 263 282 34 237 255 274 3.5 230 248 26() 30 241 258 37 234 ■'5'' 38 i 228 245 NOTE:— Mak-c B D=Total depth earn of T Section. ' Beam in inches. 1 V B.M.-'-^ 1,' - t .^n '0 '-'^ , f'^y^. r li t * ■,> ■ /fl N'OTP:.— For B. R must be niiiltipl T TH , , , 1. = -r^ abo\'e load.s K led by — — ^ < Mi*. f i L .... I. 8 ^ // — f. 30 37 NOTE:— Make Beam (_)f T Section. D = Total ricpth of Beani in inrlics. H. M. = XOTK:— Im.i- I'.. M. IN 20 367 22 24 26 28 30 32 34 326 408 448 30f) 348 386 425 463 .502 294 330 367 404 440 477 514 2S0 314 349 384 419 454 489 i .524 267 300 334 367 400 434 467 500 534 2.5.5 287 i 319 351 383 415 447 479 .510 27.5 306 336 367 398 428 459 4S9 264 294 ,323 352 382 411 440 470 282 310 339 367 39,5 423 452 272 299 326 353 380 408 435 262 288 314 .341 367 1 393 419 278 304 329 354 380 405 269 294 318 342 367 391 284 308 331 355 379 275 298 321 344 367 267 289 311 280 302 272 294 286 334 324 314 306 356 346 336 326 278 298 318 *I ^-/2— -I Wl , , , , , • ,■ I 1 '^ --,-.--al)o\e loafls must lie mull nilui I ii\- ^, Iv 8 See explanation of tables page 108. 113 K A H N SYSTEM OF REINFORCED CONCRETE Safe Total Loads in Hundreds of Pounds Uniformly Distributed for Concrete Beams Reinforced with Two I''^"x2'i4," Kahn Trussed Bars and One 1" Rib Bar. Area = 5 sq. in. Span in FEliT IS 19 20 21 24 2.5 26 27 2,S 29 30 31 32 33 34 3.5 3(j 37 38 39 40 DEPTH IN INCHES (Dl IS 20 40S 386 367 350 334 319 435 414 394 376 360 345 331 4.58 436 416 399 382 367 353 340 327 481 458 439 421 404 389 375 361 349 26 28 524 500 .541 478 518 458 496 440 476 423 458 407 441 393 426 379 411 367 397 355 385 344 373 334 361 350 341 30 I 32 34 36 582 558 535 515 493 476 458 444 429 415 402 390 378 368 358 348 339 599 573 550 .530 510 492 475 4()0 445 430 418 405 394 383 373 3G3 3.54 345 638 610 588 565 544 524 500 489 474 458 445 432 420 408 397 386 376 369 6.50 624 600 577 557 538 520 503 487 473 459 446 433 421 410 ; 400 l390 NOTE: — Make Beam of T Sectiun. 1^ = Total depth of Beam in inche.s. Wl B.M. =-,--■ NOTE;— For B. M. iiiiisl l>e nuihiplied by ^^^ 1 ,. al)o\'el()ads K K 8 ' ■j-^. f f. -/£- 1 See explanation of tables page 108. 114 TRUSSED CONCRETE STEEL C M P A N Y Safe Total Loads in Hundreds of Pounds Uniformly Distributed for Concrete Beams Reinforced with Two 2"x3'2" Kahn Trussed Bars Area = 6 sq. in. Span i.n Dlil'TII IN INCHES (D) Feet 25 24 2(3 28 30 32 34 36 484 528 572 016 2(i 4fJ(i 508 550 593 ()35 27 448 489 530 571 612 652 28 432 472 511 550 590 629 668 29 418 456 493 531 569 607 645 30 404 440 477 514 550 587 624 31 42(j 402 497 532 568 604 32 413 447 482 516 550 585 33 400 434 467 500 534 567 34 421 453 48() 518 550 35 409 440 472 503 535 3(i 428 459 489 520 37 417 446 476 506 38 406 1 435 464 492 39 424 452 480 40 — 413 440 468 ■ NOTE:— P D = Total vlal^c lie Jepth of mi of T Seeliiin. % ; T *'■ ', '> ^^i 1 1 l\ Beam in inches. (It D 'W 1 ' B. M. = Wl 8 m Ifi.. — n Jt NOTE:— 1 'urQ. M Wl " K i|](ive lo ids must be multiplied b\- K 8 See explanation of tables page 108. 115 K A H N SYSTEM OF REINFORCED CONCRETE Safe Loads in Thousands of Pounds for Square, Stayed Colvimns of Reinforced Concrete No. of Verti.-als 4 4 1 6 4 6 4 6 4 1 6 6 8 10 IK" Size of Rib Bars Vs" ?4" ^"L's" -'*" 1" %" IJ^" 1" llVs'llVs" 12 83 S8 89 93 96 13 95 100 101 105 108 112 1^ 15 109 114 115 119 133 149 122 135 152 12() 140 156 130 144 1 147 160 163 170 123 12,S 129 16 139 144 145 17 155 160 178 19() 161 179 197 165 168 186 172 19(J 208 176 179 194 197 212 215 186 204 222 233 18 » 19 183 201 204 t 20 c 21 1, 23 210 236 217 237 259 221 241 263 286 224 228 232 235 242 262 284 307 253 273 291 295 313 354 244 248 252 255 266 , 270 274 297 277 289 293 300 318 336 |,25 309 312 336 316 340 320 344 323 347 330 341 365 359 383 377 401 354 '■" . 2G 362 366 370 373 380 391 409 427 'iri 27 2S 393 397 424 400 427 407 434 418 436 463 454 481 '420 445 29 452 455 462 473 491 509 30 482 i 485 492 503 521 539 31 Mi; 523 554 534 552 570 601 ! .32 NOTE:— 565 583 33 Minimum Vertical Steel = 'a'.o- 586 597 615 633 34 3.") Middle Heavj' Line indicales 1% Vertical Steel. Maximum Vertical Steel = '2'' _i% (Steel Carrying 25% of Load.) 619 630 648 6()5 ' 683 701 719 666 701 1 o(J 737 Abov*. loads couunuted by formulae: 1 Safe Load =500 (Ac + 15 As.) Ac -- Area of Concrete. As=Arfa of W'vtii'Lil Steel. Stress on Concrete = 500 lbs. per sq. in. Vvr other stresses on concrete, Safe Loads will be proportional. Concrete mixture for columns; 1:13^:3 — \'ertical Steel is stayed everv 12 inches with No. 3 I r^ in. diameter) wire, extending around coUniin. Least width of ('olumn should not exceed 1-L5 of its unsupported leni^th. Reduce Loads for eccentric loading, bending strains, etc. See iiage OS for Discussion of LTnhooped Columns. IKi TRUSSED CONCRETE STEEL CO M P A N Y Safe Loads Carried by Hooped Cokimns SAFE u LOADS V uJS So ^ rt ^c S ■— ^' " i- 3 ^ 5 te o.i: "l^i tj q In Pounds OQ 16" (35 N ;- -i^ CLhKU 3'.," 125000 12" 6 = ,v" Rib Bar J. 1, 150000 IS" 14" 6 ■•s" Rib Bar -K;; y '" 175000 18" 14" ; 6 i'i" Rib Bar ;i " 200000 20" 10" 6 = .s" Rib Bar A" 3 " 225000 20" 16" 6 'k" Rib Bar T5 ;i " 20" 1«" 1 6 H" Rib Bar _5." 2 1.." 250000 20" 16" 6 1 " Rib Bar A" 2' .." 20" 16" 6 , "," Rib Bar ;i " 275000 20" 10" 6 ' 1 " Rib Bar 3 s" 2' ■■" 22" 18" 6 ' U" Rib Bar i\. " 300000 1 22" IS" !•«" Rib Bar "I'V " 22" IS" 6 I " Rib Bar ■' n" 325000 22" IS" 6 I's" Rib Bar •'»;; 22" IS" 6 1 " Rib Bar 2 ' ■■" 350000 ■ 22" ' IS" 8 1 " Rib Bar !S" 2 ' "•." 24" 20" 8 1 " Rib Bar i'u " 375000 24" 2(1" 6 I'i" Rib Bar 24" 20" 8 1 " Rib Bar ii s" 24" 20" 6 1 " Rib Bar ' ^ ',' 2 ' ■." 400000 21" 20" 6 II4" Rib Bar 24" 1 20" 8 1 " Rib Bar ''■\" 2' ■/' 24" 20" 6 j 1 " Rib Bar ■^h" 425000 24" 20" 8 fs" Rib Bar ■' s" 2' ■." 24" 20" S 1 " Rib Bar ;i " 450000 24" 20" S 1 • ,," Rib Bar :'.s 20" 22" s 1 " Rib Bar ■'n" 2 ' ■/' 475000 20" 22" 8 l'.^" Rib Bar '■'> ^" 2' '" 20" 22" 8 I " Rib Bar ■.'. ^if 500000 20" 22" 8 1'.^" Rib Bar ■' \" 2S" 24" 8 1 " Rib Bar ■' s" 525000 20" 22" 10 I's" Rib Bar ''.h" 28" 24" 8 1",5" Rib Bar ^ s" 550000 1 28" 24" 10 1 's" Rib Bar ■',s" 28" 24" 8 1',^" Rib Bar •'■ y_" 2' ■/' 575000 28" 24" 10 l'«" Rib Bar ■' s" 2' '" 28" 24" 8 1 "h" Rib Bar ■'s" GOOOOO 28" 24" 10 I's" Rib Bar '''\" 2 " 28" 1 24" 8 1 ' 3" Rib Bar ■N" 11.." 625000 28" 24" 10 I's" Rib Bar ■' s" 1 1." 650000 30" 20" 10 I's" Rib Bar ''' \" 2 " 675000 1 30" 2i;" 11) 1 's" Rib Bar ; y" 2 " 30" 20" 8 I's" Rib Bar ■'s" J './' 700000 30" 20" 10 I'.s" Rib Bar '■'■ ^" 1 './' 32" ' 28" 10 1'.," Rib Bar '■'' ^ " 2 ' ■/' 750000 30" 1 20" 10 I'j" Rib Bar ■'n" I'/' 32" ! 28" 10 11.4" Rib Bar ■' s" 2 ' ■'" 32" 1 28" 10 1 ' s" Rib Bar Vn 2 " 800000 32" 28" 10 1'4" Rib Bar I 1." 34" 30" 10 I's" Rib Bar ■'s" 2 " 850000 34" 30" 10 II4" Rib Bar y%" 2 " 34" 30" 10 I'a" Rib Bar y%" 1.'-" Concrete mixture for these columns should be 1:1 '2:^ . Above table is for hooped columns loaded symmetrii all\-; leduce lo -ids for eccentric loading, bending strains, etc. Least width of column should not exceed 1/15 of its insupporLed len 4th, Due allowance must be made for eccentric loadint^, b ending, ete. See page 08 for Theory of Hooped Columns. K A H N SYSTEM OF REINFORCED CONCRETE i ID erf ^ i-H (M c<) CI (M CI CI CI CI c) c^i CI CI CI CI c^ I^ Cl C5 CO ill LO lo b J-- t^ CC' 33 1 1 I 1 1 1 1 { 1 1 1 1 1 1 1 1 1 ! 1 1 1 1 otDOcbbcoa:'Oco030coc!3bcoooocococoo II 1 .1 1 1 1 II C/) 8 o erf ci ci -t< rtH c/D ci C3 CD cC":o CO CO O' CI CI -t^ M^ o ■^' y ^ ^ ^ ^ ^ ^ ^ oq c) ci c;i -. ^ ^ ci ci C5 ci ci ci ci CI 7- 8 o w c7^ D. Q o o ^ CO ^ to b t- cci C3 ctj ^M ^ b t^ CO. C-. o w « b ^ TiiiiiiiiiiT'T'iiiiTT^ii b -^ ^ « ^ ^ --- ^ -^ ~-H ^^ ;h ^^ C, ~C4 C, ^1 CI 01 ^1 ?0 CO 1-. CO ^i.0OcDOr^r--Q0C/)G0C^C^OOOOr-H^,-H^01Cl Soil \\\lue PER Sq. Foot C i oooooooooooooooooooooo oooooooooooooooooooooo oooooooooooooooooooooo no TRUSSED CONCRETE STEEL CO M P A N Y t3 u Ih o o 1 1 1 1 1 1 1 [ 1 1 I- 1 1 1 1 1 "T 1 ^1 1 ?o ?? T ro ^ --f^ -* '^ lO uo 'O L-_ l_- ?^ ?^ T^ ?^ - — — ■^ — ^ 1^- - ■i.— -. - :, :- :. :,-. "K"S -t -t-t H: -,t -e h: «j^ "!^ < ..1'^ A'^ "i^ y. y. ^;^ __^x CI CI C] CI CI ■/• y- y- y y CI y. Cl CI y Cl y. Cl y (^i ^x y Cl Cl y Cl Cl o ^- ^ o ^ ^ •^o }' \'- V V) ?7. o ■^ ■^ ^ ;i-^ ■;_, rH o oo ^1 ^1 ^1 ^1 ^1 ^'r J 1' Cl T Cl ^1 ~\ J J ^1 1 ^1 y ■-■"1 ^1 'O LO lO -C -O --^ -^ 1^ 1^ t^ l^ l^ I^ 'Ji X 7i H o "4, -H ^ --H -— 1 Cl Cl Cl Cl Cl Cl Cl C] CI Cl Cl Cl CJ Cl Cl Cl ^xxxx;^xx^>^xxx>^;^>-* i-H ^ ■—( --H --H 01 Cl Cl Cl Cl c? 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ! -r^ -t^ -H »o ic 'io CO o "-0 o I-- h- 1>- r^ t^ 00 oc ijO c/j ^X' w^ Mfc — H ^ T-H ^H ^1 ri ^1 '-■1 ^) r-j ^i (^1 c^ Cl Cl Cl Ci C] Cl Cl Cl y, y. y. y.'y.'y, y.'y, y. y, y. y. y. y, y, y, -y. y, •^. y. y. ;=; ■^ LO r-- X X 1 1 1 Cl Cl 1 1 CO 1 CO - 1 o CO ^1 J" T ^1 J J ^1 ^( ^1 C! Cl Cl Cl Cl c T o ^1 ^1 to ^1 J"' T CO ^1 o ^1 J ^ I 5,= = ^t,^ K ^ 1 - I.^ cr, X iX' Xi a: ^. o -i ^ \ oJ 5 o ooooooooooooooooooooo oc:ooooo®ooooooooooooo o ifi o *c o ic o ir; o iTj o ir; o >r o in o tc o If. o 121 K AH N SYSTEM OF REINFORCED CONCRETE Quantities of Ma terial for One Cubic Yard of Rammed Plain and Reinforced," PERCENT Proportions BY P.ARTS Proportions BY VOLUMFi .50% Broken Stone Screened to Uniform Size c S O O (US iJ o G o c Is U If! if! Bbl. Cu. Ft. Cu. Ft. Per Cent. 99 Bbl. 1 Cu. 1 Cu. Yd. 1 Yd. 1 1.5 3.8 5.7 3.19 0.45 0.67 1 2 3.S 7.6 75 2.85 0.40 0.80 1 2.5 3.8 9.5 61 2.57 0.36 0.90 1 3 3.8 11.4 51 2.34 0.33 0.99 1.5 2 5.7 7.6 93 2.49 0.53 0.70 1.5 2.5 5.7 9.5 76 2.27 0.48 0.80 1.5 3 5.7 11.4 64 2.09 0.44 0.88 1 1.5 3.5 5.7 13.3 55 1.94 0.41 0.96 1.5 4 5.7 15.2 49 l.,S0 0.38 1.01 1.5 4.5 5.7 17.1 44 1.69 0.36 1.07 1.5 5 5.7 19.0 40 1.59 0.34 1.12 2 3 7.0 11.4 75 1.89 0.53 0.80 •2 3.5 7.0 13.3 65 1.76 0.49 0.87 2 4 7.(i 15.2 57 1.05 0.46 0.93 2 4.5 7.0 17.1 51 1.55 0.44 0.98 2 5 7.1) 19.0 47 1.47 0.41 1.03 2 5.5 7.6 20.9 43 1.39 0.39 1.08 o (5 7.0 22.8 40 1.32 0.37 1.11 2.5 ■^ 9.5 11.4 87 1.72 0.61 0.73 1 2.5 3.5 9.5 13.3 75 1.62 0.57 0.80 2.5 4 9.5 15.2 60 1.52 0.54 0.86 1 2.5 4.,5 9.5 17.1 60 1.44 0.51 0.91 1 1 2.5 5 9.5 19.0 54 1.37 0.48 0.9(i 1 2.5 1 5.5 9.5 20.9 49 1.30 0.46 1.01 1 2.5 ; 6 9.5 22.8 46 1.24 0.44 1.05 1 ' 2,5 0.5 9.5 24.7 42 ' 1.18 0.42 1.08 1 2.5 7 9.5 26.6 40 1 1.13 0.40 1.11 1 1 3 4 11.4 15.2 76 ' 1.42 0.60 0.80 1 I 3 4.5 11.4 17.1 68 1.34 0.57 0.85 1 1 3 5 11.4 19.0 61 1.2S 0.54 0.90 1 ' 3 5.5 11.4 20.9 .56 1.22 0.52 0.94 1 1 3 6 11.4 22.8 52 11.0 0.49 0.98 1 1 3 (5.5 11.4 24.7 48 i 1.12 0.47 1.02 122 TRUSSED CO .V C R E T E S T E E L C M P J A" i^ Concrete Based on a Bbl. of 3.8 Cu. Ft. from "Concrete, Taylor & Thompson. \C,E OF \-()lDS IX BRCJKEX STCIXE OR GRA\ 1:L A\ERAG -1.')' , K C0N'LHT[O.N-S -111' , .30', SCIEXTIFR- ^LLV G R.\DHU MiXTUR > c e o 7. -i Sand SLone C "C in X 1 -2 X ^ Bbl. Cu. Yd. Cu. Yd, Bl)l. Cu. , Cu. Yd. Yd. Bbl. 2.78 Cu. _Yd. 0.39 Cu. Yd. TibT! CiT Yd_ Cu, Yd, 3.0S 0.43 0.65 2.97 0.42 0.63 0.59 2.62 0,37 0,55 2.73 0.38 0.77 2.62 0.37 0.74 2.43 0.34 0.68 2.26 0.32 0,64 2.45 0.34 0.86 2.34 0.33 0.82 2.15 0.30 0.76 1.99 l).2,S 0,70 2.22 0.31 0.94 2.12 0.30 ' O.VtO 1.93 0.27 0.82 1.77 (1.25 0,75 2.40 0.51 0.68 2.31 0.49 0.()5 2.16 0.46 0.61 2.03 0,43 0,57 2.1S 0.46 0.77 2.09 0.44 0.74 1.94 0.41 0.68 1,S() 0,38 0,63 2.00 0.42 0.84 1.91 0.40 0.81 1.76 0.37 0.74 1.63 0.34 0,(i4 1.84 0.39 0.91 1.76 0.37 0.87 1.61 0.34 0.79 1.4S 0.31 0,73 1.71 0.36 0.96 1.63 0.34 0.92 1.48 0.31 0.83 1.3(i 0,29 0,77 1.60 0.34 1.01 1.51 0.32 0.96 1.37 0.29 0.S7 1,25 0,26 0,79 1.50 0.32 1.06 1.42 0.30 1.00 1.28 0.27 0.90 1,17 0,25 0,82 1.81 0.51 0.76 1.74 0.49 0.74 l,(il 0.45 0.6S 1,50 0,42 0,63 1.68 0.47 0.83 1.61 0.45 0.79 1.48 0.42 0.73 1,3,S 0,39 0,6S 1.57 0.44 0.88 1.50 0.42 0.84 1.38 0.39 0.78 1,27 0,36 0,72 1.48 0.42 0.94 1.41 0.40 0.89 1.28 0.36 O.Sl 1,1,S l).:',3 0,75 1.39 0.39 0.98 1.32 0.37 0.93 1.20 0.34 0.84 1.10 ().:',i 0,77 1.31 0.37 1.01 1.25 0.35 0.97 1.13 0.32 0.87 1.03 i 0.29 0,S0 1.25 0..35 1.06 1.18 0.33 1.00 1.06 0.30 0.89 0.97 0,27 0,82 1.66 0.58 0.70 1.60 0.56 0.68 1.49 0..52 0.63 1,40 0,19 0,5!l 1.55 0.55 0.76 1.49 0.52 0.73 1.38 0.49 0.68 1,2>I 0,15 (),l'.l 1.46 0.51 0.82 1.40 0.49 0.79 1.29 0.45 0.73 1,19 ! 0,42 0,67 1.37 0.48 0.87 1.31 0.46 0.83 1.20 0.42 0.76 1,11 0,39 0,70 1.30 0.46 0.92 1.24 0.44 0.S7 1.13 0.40 0.80 1,04 0,37 0,73 1.23 0.44 0.95 1.17 0.41 0.91 1.07 0.38 0.83 0,',IS 0,34 0,76 1.17 0.41 0.99 1.11 0.39 0.94 1.01 0.36 0.85 0,92 0,32 0,7,s 1.12 0.39 1.02 1.06 0.37 0.97 0.96 0.34 0.88 0,,SS 0.31 0,,S0 1.07 0.37 1.05 1.01 0.36 0.99 0.91 0.32 0.90 0,S3 0,29 0„S2 1.36 0.36 0.77 1.30 0.55 0.7:; 1.21 0.51 0.68 1,12 0,47 o,(;:; 1.28 0..55 0.81 1.23 0..52 0.7S 1.13 0.48 0.72 1,05 0,14 0,lili 1.22 0.52 0.86 1.17 0.49 0.S2 1.07 0.45 0.75 0.99 0.42 0,70 1.16 0.49 0.90 1.11 0.47 0.86 1.10 0.43 0.78 0.93 , 0,39 0,72 1.11 0.47 0.94 1.05 0.44 0.89 0.96 0.41 0.81 o,s,s ' o,:',7 0,7 1 i 1.06 0.45 0.97 1.01 0.43 0.92 0.92 0.39 ().S4 o„s4 o,:'.5 0,77 123 K A II N SYSTEM OF REINFORCED CONCRETE Materials for One Cvibic Yard Compact Plastic Mortar Based on Barrel of 3.8 Cu. Ft. From "Concrete, Plain and Reinforced" By Taylor & Thompson REL.4TIVE Proportions by P.\RTS Relative Proportions by Volume Paclced Cement Barrel Loose Sand Cubic Yard Cement Sand Cement Sand Barrel ' Cubic \'ard 1 8.31 1 ' -J 1 ! 1.9 6.73 0.47 1 1 1 1 j 3.8 5.01 0.71 1 m 1 1 5.7 4.00 0.84 1 2 1 ' 7.0 ' 3.32 0.93 91 :^ 1 1 9.r, 1 2.84 1.00 3 1 11.4 2.48 1.05 3' 2 1 ;' 13.3 '' 2.20 1.08 4 1 1 15.2 , 1.98 1.11 4' 2 1 17.1 1.80 1.14 5 1 1 19.0 1 1.6.5 1.16 5J;2 1 20.9 1.52 1.18 6 1 22.8 1.41 1.19 6K2 1 24.7 1.32 1.21 7 1 26.6 1.23 1.21 71 1 1 28.5 1.16 1.22 8 1 30.4 1 1.10 1.24 NOTE: — Variulion in (he fineness of the cement and the santl, and in the consistency of the mcjrlar, may affect the valui •s by 10 Si in either direction. Cement — as packed b}, manufacturer. Sand — loose. 124 TRUSSED CONCRETE STEEL COMPANY CD CO o o o o o o o o o o o o o OiOOLOOiOOLOOiOOLOO c O Oi O O ■— 1 .— < CI '^'-Ha:iocooc/Duociair^ LOGi'*cncooocoooc-ii:^(McO'-i co oococ.a>oo--;^2222:2; CD CI CO ^g§:^iSg?5!S:^gg^g?? ■Ot t^ t^ GO GO iX) Ol CO O O i-H ■— 1 CI CI CI CO IC 'CO ^feggSSiSSggJ^SIc^^^gg z^ a3tDt^i:~i>»c«cncnooow^coci CO CI ^S?iSSSS^?§§?§K^SS??5 tOiOCOCOt-t^t^OOOOOOCKOiOOOrtrt --t^ g8§l,-3g§g^ggf;5!S§fo;2^^^. CO ^ioioiQcocooi>i>i>oocorocDCnooo CO 01 OC0 550CO^OC0 550C0 520COj20COgO -rfi -7< tH ■* lO lO lO CO -^ CO !■- t^ !>(» CO CO O-J CJ3 O: O CO o, oq ?§feSSSgS5g?.2gpig??S§Sgii^ CD CO CO CO ■* -i< ^ LO LO lO -O CD CO t- t^ 1> t^ W 00 OD OC CT CO 1—1 oi f2§??3gS^S§r^gS^gfe3^§^§K§?? C^ CO CO CO CO ^ '^ Tt^ lO LQ lO LQ CD CO '--O CO t^ t-- 1> CO GO CI ■DO SgK§SgS8^SS§^g;2§^gi2§Sg [^ CI CI CI CO CO CO CO Tt^ -^ '^ Tf^ UO LO LO i-O CO CO CD '-C' t^ t^ I> --H 2 Ki?^^feS^??gg8?3::?feg^S5gK§gi^5 ^ ^ oq CI oj cq 0^ CO CO CO 00 ^ ^ Tt< ^H ^ LO i-o o o CD CO CD CO -^ c^gi2§3?SSSS^ggggg?i'-Jfeg§g5^SS'fe ,— 1 -— 1 ,— 1 ,— 1 CI CI CI O CI CO CO 00 CO CO tH '^ ^ '^ '^ lO lO LQ LO uo 'i --< §^?§gfeS?§^S?S!SS§^S?g&S§8^?SSfeSg|S ,^ ^ ^ ^ -H -( 01 CI o) oq oi oi CO CO CO CO CO CO ■* ^ ^ ^ ■* ^ uo o gS?S^SSSfec^Sg?1SgSSg§g?S^SKS§!= to lO ^ w ^ ^ ^ rt 1-1 C5 cq Cl C] Cl Cl C5 CO CO CO CO CO CO CO -* -cf CO ^g!oSg§S?lS?^g5SS§^?i?S^gfeSSS^?i?S lO CO ^ ^ ^ ^ ^ ^ ^ ^ ^ cq CI c) cq CI CI CI cq CI CO 00 CO CO ;?^gg5SSS?g§§^SS?^gS5BSSg8§^Sc^^g ^^^^^w^^^rH^wcicicic cicicq ^ ww^^^ w^^^-i www c/5 125 A' A H N SYSTEM OF R E I N F R C E D C O N C RE T E Index of Kahn System Standards PAGE Accuracy of Installation 11 Aggregate, Specifications for 45 Allowable Stresses 53 Appearance^of Buildings 40 ArchJAction of Beams 9 Arch*Action,', Strength Due to.. 53 Armour Plates 29 Beams, Concrete in 125 Beams, Design Limited by Compres- sion 62 Beams, Moment of Resistance 54 Beams, Safe Loads for 109-115 Beams, Shear in 65-67 Beams, ■'T" 59-61 Bending Moments 70 Bin for Solvay Process Co 89 Bureau of Printing and Engraving. . . .74 Cantilever Slabs, Flanders Bldg 86 Cantilever Slabs, D. Sommers & Co. . . 86 Carrying Capacity of Beams. . . . 109-115 Carrying Capacity of Columns. . , 116-117 Carrying Capacity of Slabs 91-106 Cement Specifications 44 Centering, Removal of 48-49 Centering Specifications 48 Certainty of Calculation 10 Chemical Products 35 Collapsible Column Hooping 24 Columns, Concrete in 125 Columns, Details 118 Columns, Safe Loads for 116-117 Columns, Theory of 68 Comparative Cost of Reinforced Concrete and Structural Steel 43 Comparative Cost of Wood and Rein- forced Concrete 42 Compression, Direct 68 Compressive Strength of Concrete. . . .52 Concrete in Beams and Columns .... 125 Concrete Defined 5 Concreting During Freezing Weather . . 49 Construction of Ford Motor Co 72 Continuous United Sash 32 Corner Beads 28 Crushing Strength of Concrete 52 Curb Bars 29 Damp[iroofings 35 Daylighting 39 Designs for Reinforced Concrete 13 Details of Columns and Footings. . . . 118 Details of Hollow Tile Floors 107 Diagram for Location of Neutral .Axis. 57 Diagram for Rectangular Slabs. ..... .71 Diagram for Stress in Beams 56 Direct Compression, Pieces under 68 Dodge Bros. Plant. 73 Doors. United Sash 32 Double Reinforcement 59 Economy of Kahn Bars 11-12 Economy of Reinforced Concrete. ... .41 Engineering Department 13 Estimating Table 125 Expansion Joint Protector 29 Explanation of Beam Tables. 108 Explanation of F"ooting Tables 118 Explanation of Slab Tables 90 Factories . . .33,38,39,40,72,73,78,80,81,82,88 Fireproofness of Kahn Bars. 10 Fireproofness of Reinforced Concrete 36 Fire at Dayton Motor Car Co 36 Flat Ceilings: American Electrical Heater Co 81 Burroughs Adding Machine Co 81 Continental Motor Co 80 Dodge Bros... 80 Portland Ry., Light & Power Co . . .82 Standard Furniture Co 82 Floors for Los Angeles Creamer\- 22 Floors, Safe Loads for 91-106 Floor Slabs — Rectangular 70 Floredomes 18 Floredome Construction: Mt. Tabor School 83 Packard Service Building. 83 Safe Loads for 100 Floretyles 19 Floretyle Construction: Alta Planing Mill 84 Fidelity Building 85 Safe Loads for 101 Woodward-Clark Building. 84 l^-ootings 118-121 Freezing Weather Reciuirements, . . . . .49 Government Buildings 74 Gravel Specifications 45 Hollow Terra Cotta Tile 34 Hollow Terra Cotta Tile Floors: Details of.. 107 Packard Motor Car Co 87 Safe Loads for 102- 106 Hooping for Columns 24 Hooped Columns. 68 Hooped Columns, Safe Loads for. . . . 117 Horizontal Reinforcement 7 Hot Weather Requirements. 49 Hotel Marlborough-Blenheim 75 Hudson Alotor Car Co, , 40 Hy-Rib 26 Hy-Rib Slabs. Safe Loads for 98-99 Hy-Rib Roofs and Sidings. 76-78 Inserts: Brown-Lipe-Chapiu Co 30 Burroughs Adding Machine Co 30 For Concrete Work 30-31 Packard Motor Car Co 30 Installation of Kahn Bars 11-12 Interior Beechnut Packing Co 39 Interior Packard jMotor Car Co 38 Internal Stress Action. . , 9 Kahn Adjustable Inserts 31 Kahn Trussed Bars: Described 6 Footing Tables 119-121 Safe Loads for Beams 109-115 Safe Loads for Slabs 91-106 Sections of 15-17 126 TRUSSED CONCRETE STEEL C iM P .1 N Y Kahn Trussed Hats: ^-ontiinipil Shearinc ol 14 Strength of. Certainty of Calcula- tion, Accuracy of Placinii, Economy', l-'ireproofness. Shock- proofness, Workmanship 8-12 Theory of 6-'> Lake Superior Iron & Chemical Co, , 7(» Lath, Metal 27 Loads, Carried by. Columns 116-117 Concrete Beams 109-115 Floredome Construction. . , . 100 Floretyle Construction 101 Hollow Tile Floors 102-106 Hy-Rib Slabs 98-9") Kahn Bar Slabs 91-96 Rib Metal Slabs 97 Long Span Girders: Geo. N. Pierce Co SH Williams-White Co. Foundry SS Loose Stirrup Reinforcement 7 Materials for one \'d. of Concrete , 122-123 Materials for one i'd. of Mortar 124 Materials, Specifications for. . . , 4^-45 Methods of Design 5i Methods of Reinforcing Concrete. . , 7-9 Mixing Concrete 46 Modulus of Elasticity. 52 Moment of Resistance of Beams 54 Monolithic Action 53 One-Story Factories 78 Paints, Technical 35 Partitions, United Sash .^2 Pivoted LTnited Sash 32 Placing Concrete 46 Precautions for Concreting duri[l^ Freezing Weather 49-51 Properties of Kahn Bldg. Products. 15-35 Proportions of Concrete 46 Proportions of Materials for Concrete 122-123 Proportions of Materials for Mortiir .124 Rectangular Floor Slabs 70 Reinforced Concrete, Defined 5 Reinforced Concrete more Economical than Mill Constructuion 41 Reinforcing Concrete, Methods of. . .7-9 Reinforced Concrete Specifications. 44-49 Reinforced Concrete, Theory of, , .54-71 Reinforcing Steel Specifications 47 Removal of Centering. 48-49 Resisting Moment of Beams 54 Rib Bars 25 Rib Bars in Columns 116-117 Rib Lath 27 Rib Metal 20-23 Rib Metal Slabs. Safe Loads for 97 Rib Steel Stair Treads 34 Rib Studs 28 Rigidly Connected Web Members 8 Safe Live Loads on Slabs 91-106 Safe Loads for Columns 116-117 Safe Loads for Concrete Beams. .109-115 Sand, Specifications for 45 Sash, United Steel 32-33 Saw-tooth Roofs. Ford Motor Co 78 PAt.i-; Sections of Kahn Trussed Bars, . .15-17 Shearing of Kahn Trussed Bars 14 Shear Alember Rigidh' Connected 8 Shear in Reinforced Concrete Beams 65-67 Shockproofness 11 Slabs. Carrying Capacity of 91-106 Sliding LTnited Sash iS Solid Concrete Slabs, White Garage ... 87 Specifications for Reinforced Concrete 44-49 Stadium. Syracuse Uni\-ersity 79 Stair Treads 34 Stairwaj'. Minnesota State Fair 79 Steel Corner Beads 28 Steel Floredomes 18 Steel Floretyles 19 Steel Specifications 47 Stirrup (Loose) Reinforcement 7 Stone, Specifications for 45 Store of Owen & Co 77 Strength of Kahn Bars 8 Strength of Reinforced Concrete. . , ,.. .37 Stresses, Internal 9 Studs, Steel 28 Tables for: Beams Limitei.1 b\- Compression. . 64 Comparative Cost of Reinforce<.i Concrete and Structural Steel. . . .43 Comparati\*e Cost of Wood and Reinforced Concrete 42 Estimating 125 Floredome Construction 100 Floretyle Constructiun 101 Footings 119-121 Hy-Rib Slabs 98-99 Loads on Concrete Beams .... 109-115 Materials for Concrete 122-123 Materials for Mortar 124 Rib Metal Slabs 97 Safe Loads for Columns 116-117 Slabs, Kahn Trussed Bars 91-96 "T" Beam Design 61 Terra Cotta Tile Floors 102-106 "T" Beams 59-61 Technical Paints 35 Tests on Beams with Deformed Bars and Kahn Bars 67 Tests on Kahn Bars 8 Tests for Nichol, Dean & Gregg 37 Theory of Reinforced Concrete. . , . 54-71 Tile and Concrete Floor Specifications. 48 Tile Floors, Safe Loads for 102-106 Tile, Hollow Terra Cotta 34 Truss Action of Beams 9 Trussed Bars. See Kahn Trussed Bars. Trus-Con Armour Plates 29 Trus-Con Chemical Products 35 Trus-Con Curb Bars 29 Trus-Con Inserts 30-31 Unhooped Columns 68 Unhooped Columns, Safe Loads for.. 116 U. S. Government Laboratory Bldg. . .74 LTnited Steel Sash 32-33 \'ibration Resistance. ,38,53 Warehouse for Merchants' Storage Co 76 Waterproofings 35 Workmanship with Kahn Bars 11 127 Rigidly Connected Diagonal Shear Reinforcement (Kahn Trussed Bars) versus Loose Vertical Stirrups Report of Tests on Reinforced Concrete Beams made at the University of Wisconsin Madison, Wisconsin Trussed Concrete Steel Company Detroit. Michigan Offices in Principal Cith:s KAHN SYSTEM OF REINFORCED CONCRETE OBJECT OF TESTS This series of tests was made in the laboratory for testing materials of the University of Wisconsin in the Spring of 1907, by Messrs. G. T. Newton and W. L. Rowe. The object of the tests was to determine the relative effi- ciency of reinforcing bars with inclined rigidly connected shear members — Kahn Trussed Bars — and bars with loose stirrups. The quality of reinforcing steel used in all tests is medium open hearth steel. The average tensile tests of these bars show an elastic limit of 39,650 lbs. and an ultimate strength of 67,400 lbs. per sq. in. The comparative beams were made exactly equal in every respect, in the size of the beams, quality of steel, area of the main reinforcement, amount of shear reinforcement and method of loading and testing. In part of the beams, the shear reinforcement is bent up at an angle of 45 degrees and part at an angle of 90 degrees with the axis of the main bar. The design of the beams, method of loading, reinforcement, and remarkable results of these tests are shown clearly in figures and tables which follow. Tests were made under the supervision of Martin O. Withey, C. E., Instructor of Mechanics, University of Wisconsin. Complete detailed report of these tests is published in Bulletin 197 of the University of Wisconsin, Engineering ser- ies, Volume 4, No. 2. Similar tests are being made in various other university laboratories. Preliminary reports received from them confirm the Wisconsin tests and in some cases indicate even more remarkable results. TRUSSED CONCRETE STEEL CO. Extract from Report of MARTIN 0. WITHEY, C. E. INSTRUCTOR IN MECHANICS. UNIVERSITY OF WISCONSIN Bulletin No. 197 of the University of Wisconsin "In the beams with loosely attached web members and straight horizontal reinforcement, no rods bent up, the final failure occurred through slipping of rods either before or just after the yield point of the metal was passed, when the load fell oflf rapidly. This did not occur in tests of the beams with rigidly attached web members. Beams N 1, N3, N6, N7, NIO and N12, (all reinforced with loose stirrups) failed through slipping of rods in tlie manner mentioned. Beams N 2, N 4, N 5, N 8, N 9 and Nil (Kahn Bar Beams) failed in tension at the center. In these latter beams, the steel was stressed^ considerably beyond the yield point and failure was very sloiv, as shown by the deflection curves. In beams N5 and N9 the prongs of the Kahn bar were bent up at an angle of 1+5 degrees, while in beams N8 and Nil they were bent up vertical. The former shoiv considerably greater strength than the latter beams. Beams reinforced with inclined loose stirrups show a small increase in strength over those in which the stirrups were set vertically." O CO -: GO M H i hJ CD HP bo 03 a! m era C iH S ^ oi-Q « o. s o ST CO bjD ii -, w ■o bf W m 2 O O g s CQ M ■ H Z H a H O O E CO = •a 4) 3 Z QQ OJ t^ -iJ cj nJ C/2 :3 S . cr c^ c C/J ; I 1 ^ ^ ^ ' fs _2 «5 -!# S5 ° — ' ' s CO fO = ^ ^ o o £S5 -2^ t-^ Oi CO lO -Tt< CQ ■ji; .'(0 (K IS is cr C/J C m §&: *»>* ■a cc XI cc ffl w *»«n M M c as '««i &, a* _c "S ■2 ■a H c " o E o g .E T. « •7 be 0* *7 bJD cj o E fci M- 5-i cd- u: 00 c to ■5 1 S o ui «3 -I o 5 0, K^ ft 3 ■5 m a m o be c Oj3 T3 "^ CD ^- ^5 s CO O CO '^ O If) 00 00 n a) .0 B e ^ — - X, 03 — bil •S.S TS « O M -- w y r/^ ^ . cc CO , — , 0. '^H 3 "^ '"' k' -^ ■cZ '^J be (/J 0* 0) 10 3 O o a, o "3 T3 P3 4J QJ =3 t:3 77:1 M :t3 O m 0) Pi I 1 M H O z ^ - 0) 's ^ 2 o T> Pi ■^ o S CO m S ■a 'S M m OJ a-^ Oh 3 Ph :3 o o ^^ ft o °~ :3 w 5 o o '-' c = 0, V > c^ '^ cfi 'O'H C/J ^ O 5h S s^ n M G o >- =" c 52 O c^ cD.a N be S > S c^ .^ CC «^- ^ m O -J ra ' — ' f-i -M cu -c'o ^ ^ £0 w B W a o z o o Q w M KAHN SYSTEM OF REINFORCED CONCRETE Nl 1 1 1 1 1 1 1 ' 1 1 1 1 1 1 1 1 1 1 1 1 L 1 1 1 I ... 1 1. L... i. .-1- 1 /. ^ 4 /-> Y Y 5\/ ^/A /o H. / J LOOSE STIRRUPS N. \ \, \ N N \ -C — i—A — ^ — ^ — -^ — ^ HZ \ I 1 \^ N^_ ly) KAHN BARS \. \ V \ V. \ \ / / '' / ^ / / N5 1 1 KAHN BARS /" i4 \' \' t/^h'f V , \ \ \ \ \, \ ^ — \ \ \ \ \ \ 7 7 7 7 7 7 /' / / ' / • / ■ /' r luiir Nb 1 yy, V PyrrYY \"\'' . I I > I I I I I I I I I I I I I I I I — I I ' — I I I I I I I I I I 4--I-4-J--U-1-J-4-4— 4- N7 I" in^\^r /^l^^$)^ LOOSE STIRRUPS lU? LOOSE STIRRUPS I I • I I I I I I I I I I I I I 1 • 'Jill I I I I I I I NI2 r J a - -^t-^-^—t~ - ^ _^. 1 / , , , 1 /6W\.\. \\, ^^ 1/ J:, 8 A / J LOOSE STIRRUPS Design of Beams, Method of Loading, and Cracks. (From Bulletin No. 197 of the University of Wisconsin.) TRUSSED CONCRETE STEEL CO. J 1 1 1 L I I I I J I I I L I > I NJ -J-3- — i- -z-d— -i — ->8 ~^ 1 V I'Y \9yo ^fV V L, ^ -a — /i\ , J X \ \ — V \ .J^. / ///// '^. HA f/e h kl u\. /TlTy ■TV \ s \ ^ \ .V \ \ \ \ \ rz±2^J N9 i i 1 ^ ^1 >\ y\e\6 \7 W \' \' A .^ \ \ \ \ V / / / / / / /■ /■ / /■ y NIO 1 /■?|.7 [ci^ Is l?vA/^ LOOSE STIRRUPS f KAHN BARS M^ KAHN BARS LOOSE STIRRUPS 2 ; I I I I 1 I I — I I I I I I I I I I Nl 1 'M /^^^l-W^ ~T i j i i i i 1 i I ' i i T* I I ' ' i I I I I I j_J_J_l_|_ !_[_[_[_[_[ N8 r -4 4 -i- J-4 -^ -a 4 ^ 1 ^ rjs: /tf A/^ A kh\' \. V w A./ J KAHN BARS III! ' nlliir^ VW! '^ KAHN BARS Design of Beams, Method of Loading, and Cracks. (From Bulletin No. 197 of the University of Wisconsin.) 7 OTHER ADVANTAGES OF THE KAHN TRUSSED BAR These tests prove conclusively the necessity of Kahn Trussed Bars with rigidly connected diagonal shear members in any structure in which strength, stability, and general safety are a consideration. The rigid connection of shear members is also necessary for fireproof ness. The effect of fire on concrete is to attack the exposed portion and to weaken the bond between the concrete and the steel. This means that where loose stirrups are used, the strength of the concrete beam is destroyed. With Kahn Trussed Bars, this bond is not necessary for strength, as the shearing strains in the concrete are transferred directly to the main tension bar by the rigid connection of the shear members. (See Dayton Motor Car Co. Fire Bulletin.) Tests have shown that the bond between the concrete and steel is weakened by repeated loading and unloading of a beam. This means that in any structure subject to vibration or shock, such as bridges, factories, etc., rigidly conMected shear rein- forcement should be used. The explosion in the Prest-0-Lite factory at Indianapolis furnishes an excellent example of this kind. (See Prest-0-Lite Bulletin.) The labor expense in the field of attaching loose stirrups to main bars very greatly increases their expense. The Kahn Trussed Bar is a complete unit in itself, is handled in one piece, and embodies the main bar and rigidly connected shear ihembers, in one bar. Reinforced Concrete Bridges and Culverts Expansion Joint Protector for Concrete Roads Steel Edge Protector for Concrete Curbs Concrete Sewers, Retaining Walls and Docks Illustrations, Theory and Designing Data Copyright igi3 By Trumd Concrete Steel Co. Detroit, Mich. Trussed Concrete Steel Company detroit, michigan o Cm -f Concrete on the High^vays Reinforced concrete bridges are absolutely permanent, growing stronger with age, and eliminating the expense of painting and repairs. The same roadway continues over the bridge without break or change. Such bridges are free from vibration and noiseless. Their exceptional strength and rigidity practically eliminate wash-outs. The princi- pal materials and the labor employed in the construction are secured locally, so that the tax-payers' money stays in his own communit}'. These exclusive features of reinforced concrete bridges, insure maximum economy and account for their great popu- larity. All types of designs in spans from culverts to 150 ft. arches are found in increasing numbers everywhere. The severe conditions of bridge loading necessitate particular attention to the reinforcement of the concrete. The heavy moving loads cause great strain on the shear members, which must transfer this strain to the main tension member by a positive rigid connection, independent of the adhesion of the concrete. The rigid connection of the shear members in the Kahn Bar takes care of this strain, and insures accurate placing of all reinforcement. This publication illustrates a few Kahn System bridges of various types and gives typical designs for all ordinary spans. We will furnish the complete, detailed design of the reinforced concrete for any bridge in which the Kahn System of Reinforcement is used. Sewers, retaining walls, docks, dams, etc., are also indicated in this book. Structures of this kind demand individual treatment, which our Engineers are in a position to furnish at all times. Concrete roads are steadily becoming more popular, because of their low cost of construction and of up-keep. Experience has demonstrated the necessity for expansion joints properly protected with metal plates, such as the Trus-Con Armor Plate indicated on pages 40 to 43. Concrete Curbs are low in cost, and have proven par- ticularly efficient when the corners are protected with metal plates, such as the Trus-Con Curb Bars, on pages 44 to 47. Kahn Building Products include everything for the reinforcement of concrete, also HY-RIB and METAL LATH for plaster and stucco. United Sash for windows, Waterproofings, Finishes, and other Building Specialties. 4 KAIIN SYSTEM REINFORCED CONCRETE BRIDGES A Shearing of Kahn Trussed Bars STANDARD SHEAR— Middlc'portion left unsheared. CENTP:R shear— Entire bar sheared to center. -_Z ONE WAY shear — All diagonals sheared inclining in one direction. SPECIAL SHEARING— As directed by purchaser. Sketches marked (*) show shearing with diagonals alternating, as provided on 8, 12, 18, 24, 30, 3(5 and 48 inch diagonals. Sketches marked (f) show shearing with diagonals opposite, as provided on inch diagonals onh'. Length of Diagonals Kahn Trussed Bars Size Standard Lengtli^ Special Lengtlis 1 i"x\ 1 ./' 6" S", 12" 54"x2A" 12" S", IS", 24", . ;o" iirx2M" 24", 30" 12", IS", 3(1" l'h"x234" 30" IS", 24", 30" 2 "x3i./' 30" 24", 30", 48" Kahn Trussed Bars are manufactured from the highest grade of open-hearth steel and are shipped cut to exact length ordered. Bars up to 00 feet in length are carried in stock at Youngstown, Ohio. Any desired length of diagonal or type of shearing can be furnished. TRUSSED CONCRETE STEEL CO., DETROIT Sections of Kahn Trussed Bars D X B l^"xlj2" k"'x2A" Weight per Lineal Foot 1.4 lbs. 2.7 lbs. Area 0.41 sq. in. 0.79 sq. in. D X B li2"x2M" lM"x2M" 2 "x3i^" Weight per Lineal Foot 4.S lbs. 6.8 lbs. 10.2 lbs. Area 1.41 sq. in. 2.00 sq. in. _?.00 sq. in. KAHN SYSTEM REINFORCED CONCRETE BRIDGES TRUSSED CONCRETE STEEL CO.. DETROIT Reinforced Concrete Bridges Reinforced concrete bridges are built of ^-arious types depending on the length of span, the amount of loading, and the requirements of the particular locations. Flat slabs or plates spanning directh' between the abutments without any supporting beams are used o\'er small o]3enings. On longer spans the girder bridge with comparatively thin concrete floor slab is used. The cantile\-er bridge is a \ ariation of the girder design in which the loads are carried principally by cantilever action over the support. The arch bridge is employed in long spans and is built in the form of a continuous section arch ring or merely a rib. Bridges of all these types have been built extensively for highway, electric car and railway traffic. Highway Box Culverts and Girder Bridges Flat slabs or culverts resting directly on the abutments are employed in spans of from 4 to 16 feet. The construc- tion is simple and can be readily installed. Either of the two smaller sizes of Kahn Trussed Bars are used for rein- forcement, and these bars are gi\'en a bearing of from 6 to 12 inches in the abutments. To take care of temperature and shrinkage stresses, small Rib Bars are placed over and at right angles to the Kahn Bars. On page 9 is given the tabulated design for A-arious spans, computed for heavy highway loadings. Girder bridges are most often used in spans of from 12 to 50 feet, although spans as great as 70 feet have been built in this way. The design usually consists of a rein- forced slab supported b}- girders projecting underneath. Many bridges have been built, however, in which the girders are extended above the floor to form a hand rail on either side of the roadway. The floor slab would then span the width of the roadway between these girder rails. The cantilever bridge is built for longer spans than the girder bridge. The secret of its great carrying capacity lies in its great depth at the abutment. At the center of the span, the girder is shallow gi^'ing ample headroom where required. The cantile\"er design should not be con- KAHN SYSTEM REINFORCED CONCRETE BRIDGES fused with an arch as there is no thrust and the reactions are all vertical. The hand rail or balustrade for the concrete bridge can be built of reinforced concrete, ornamental iron, or plain gas pipe, as desired. The experienced builder knows that there is no class of structure subjected to such severe conditions of loadings and rough usage as a bridge. Therefore, only the best concrete should be used and this concrete must be rein- forced for the severe stresses coming upon it. The shearing stresses are very great, due to heavy moving loads and shear reinforcement must be provided. This shear rein- forcement should be rigidly attached to the main tension member. The adhesion of the concrete cannot be depended upon. The bond between the concrete and steel is com- pletely destroyed by the repeated loading and unloading of the stress in the steel.* That the Kahn Trussed Bars are especially suited for such work is evident. Designs of girder bridges, spans 12 to 40 feet for 16 and 18 ft. roadways, are given on pages 10 and 11. Showing Application of Kalan Trussed Bar to Culvert Construction. *See "The Fatigue of Concrete," by I. D. Van Ornum, M. A. S. C. E., Proceedings A. S. C. E. Dec. 1906. TRUSSED CONCRETE STEEL CO., DETROIT Slab Highway Bridges of Culverts lV/a'//r c/ /?oai/ivai/ lj.: -. u ;• r: y ?,4.4^,r :ii-..4^^- vii ^^■:i4^.^ Cross Ssction Designed to Carry Concentrated Load of 15-Ton Roller or Uniform Load of 100 Pounds Per Sq. Ft. KAHN TRUSSED BARS RIB !A RS _ Span in Feet Thickness of Slab - Size Spacing Size Spacing 4 G" }4"xl W' 12" \" 24" 6 G" i.,"xli," S" h" 24" S 7" 3,"x2A" ' 12" h" 24" 10 8" 34"x2A" 11" /»" 24" 12 9" »4"x2-fV" 10" ■',/' 24" 14 10" ^4"x2^" 9" ;=s" 24" Rib Bars are placed over and at right angles to Kahn Triissefl Bars 10 KAHN SYSTEM REINFORCED CONCRETE BRIDGES Girder Highway Bridges h^-. ^"T* ^^^S^^Z Designed to Carry Concentrated Load of 15-Ton Roller or Uniform Load of 100 Pounds Per Sq. Ft. a CO BEAM A BEAM B Size KAHN TRUSSED BARS Size KAHN TRUSSED BARS Standard Sheared Center Sheared Standard Sheared Center Sheared No. Size No. Size No. Size No. Size 12 10"xl6" 2 'i"x2A" M"x2A" 12"xl6" 2 li.,"x2ii" •'■4"x2A" 14 10"xl6" 2 M"x2^" *1 1^2"x2i4" 12"xl6" 9 13'2"x2,i4" lio"x2j4" 16 10"xl8" o 13 2"x2l4" «"x2A" r2"xlS" 2 l}{."x2ii" *1 1.^4"x234" 18 12"xlS" ':> I'2"x2l4" 3i"x2tV" 14"xl8" 2 13'4"x2«" 13 2"x2l4"' 20 22 24 26 12"x20" 12"x22" 12"x22" 12"x24" 2 2 9 2 l}lj"x2j-i" l}/2"x2M" lM"x2M" lM"x2?i" I,i2"x2.i4" M"x2A" l}''2"x2M" 14"x20" 14"x22" 14"x22" 14"x24" 2 2 o 2 lM"x2M" lM"x2^" 2 "x3i^" 2 "X3I2" 134"x234" lM"x2M" lJ^"x2M" li-2"x2M" 28 12"x26" 2 lM"x2?i" lJ^"x2M" 14"x26" 2 2 "x3 I ," 2 "x33/2" 30 12"x2S" 2 lM"x234" lM"x2M" lG"x28" 2,2 "x3;2" 2 "x3i2" 32 12"x30" 2 2 "x3K" h"'x2A" 16"x30" 2 2 "X334'" 2 "xSJ^" 34 14"x30" 2 2 "x33^" l'2"x2M" 16"x30" 3 2 "x3M" 2 34"x2A" 36 14"x32" 2 2 "x3i-^" 13 2"x2M" 16"x32" 3 2 "x3i^" 3 M"x2A" 38 14"x34" o 2 "x3J.;" Ij2"x2i4" 18"x34" 3 2 "x3>lj" 2|l}2"x2M" 40 14"x36" 2 2 "x3,i2" li*4"x234" lS"x36" 3 2 "X3I2" 2 li.^"x2ii" *Bars full length. FLOOR SLAB— 6" thick reinforced with '2"xl'2" Kahn Trussed Bars, spaced 12" c. to c and 3^," Rib Bars spaced 10" c. to c. TRUSSED CONCRETE STEEL CO., DETROIT 11 Girder Highway Bridges W.a'/fy of ^fo. Designed to Carry Concentrated Load of 15-Ton Roller or Uniform Load of 100 Pounds Per Sq. Ft. _. BEAM A Size BEAM B Size KAHN TRUSSIiD BARS kjmin trussed bars Standard Center Si. NDARD Center Sheared No. She.\rei> Size Sii EARED Sheared No. Size No. Size No. Size r2:in"xi()" 2 h"x2tk" J4"x2^" 12"xl6" 2 1 2"x2l4" 54"x2A" 14 10"xl6" 2 ^'4"x2A" ii.=;"x2i4" 12"xl6" o 1 2"x2l4" Il2"x2l4" 1(3 10"xl8" o ll2".N2l4" ^'4"x2A" 12"xl8" 2 1 2"x2l4" *1 134"x234" 18 12"xl8" 2 li^'V^U" '4"x2i^" 14"xl8" o 1- 4"x234" l>^"x2M" 20 12"x20" 2 i3 2"x2M" I'2"x2l4" 14".x20" o 1- 4"x234" 134"x234" 22 12"x22" 2 Ii2"x2i4" Ii9"x2i4" 14".x22" 9 1- 4"x234" 134"x234" 24 12"x22" 2 l:'4"x234" ^4"x2,^" 14"x22" 2 2 "x3i.," Il2"x2l4" 26 12"x24" 2 l?i"x234" Il-2"x2l4" 14"x24" 2 2 "x3}2" Ij2"x2l4" 28 12"x26" 2 l^i"x2M" li'2"x2J4" 14"x2(i" o o "x3i.>" 2 "x3i 2" 3(J 12"x2S" 2 134"x234" 134"x234" 16"-x28" 2 2 "X312" 2 "x3i./' 3"^ 12"x30" 2 2 "x3i2" :'4"-x2,^" 16"x30" o 2 "x3K" 2 "x3}2" 34 14"x30" 9 2 "x33.^" I'2"x2i4" 16"x30" 3 o "x3}2" 2 34"x2iL" 36 14"x32" 2 2 "x3i^" 13^"x2M" 16"x32" 3 2 "x3>^" 3 M"x2i^" 38,14"x34" 2 2 "xSig" Ii,"x2i4" 18"x34" 3 o "X3I2" 11^x214" 40 14"x36" 2 2 "x33i" t 13i"x23,4" lS"x36" o o "X3I2" 2 Iii"x2i4" *Bars full length. FLOOR SLAB— 6" thick, reinforced with i^'^Pg" Ivahn Trussed Bars, spaced 12" c. to c. and ^g" Rib Bars spaced Ki" c. to c. KAHN SYSTEM REINFORCED CONCRETE BRIDGES Covers for Railway Box Culverts Cooper's E 50 Loading o a; C.-5 Q 'j-i Size of Kahn Bars 1^ Q Size of Kalm Bars ex 4 10 s 34"x2A" 10.0 12 10 19 1'2' 'x234" 8.5 15 s ^4"x2A" 9.0 15 20 1.1 2 ',x2ii" 7.5 20 9 ^4"x2A" 9.5 20 oo 1'2' 'X2I4" 7.5 25 9 ?4"x2t\" s.o 25 23 154 ^23^" 10.0 30 10 '4"x2A" 8.0 30 24 1>*4 '^2h" 9.0 35 10 ^4"x2A" 7.5 35 26 IM 'x2U" 9.0 40 11 !'4"x2A" 7 . 5 40 27 IM 'x2h" 8.0 6 10 11 :'4"x2,^" 10 . 14 10 21 1^=4 'x2h" 10.0 15 11 54"x2xV" S.5 15 23 1?4 '^•2h" 9.5 20 12 ?4"x2tV" 8.5 20 25 iU 'x2h" 9.0 25 13 ^4"x2i%" 8.0 25 27 2 'X3I2" 12.0 30 13 «"x2A" 7.0 30 28 2 'X3}2" 12.0 35 14 ?4"x2A" 7.0 35 29 2 'x3i.," 11.0 40 15 j4"x2iV" 6.5 40 32 2 'X3I2" 11.0 8 10 13 :'4"x2iV" 7.5 16 10 25 2 'x33-2" 13.5 15 14 ^4"x2xV" 6.5 15 26 2 'x3U" 12 . 5 20 15 l>2"x2M" 11.0 20 28 2 'X3I2" 11.5 25 16 li/2"x2M" 10.5 25 30 2 'X3I2" 11.0 30 17 1^2"x2M" 10.0 30 32 2 'x332" 10.5 35 IS 134"x2M" 13.0 35 33 9 'x3'4" 9.5 40 19 lM"x2Ji" 12.0 40 36 2 'x33 2" 9.5 10 10 10 U2"x23i" 10.0 18 10 28 o "x3 4" 12.0 15 17 Ii."x2i4" 9.0 15 30 2 "xSia" 11.0 20 19 132"x2j4" 9.0 20 31 O "xV;" 10.0 25 20 lh/'^'2h" 8.5 25 33 2 "x33 2" 9.5 30 21 I'2"x2l4" 8.0 30 35 o "x3i.," 9.0 35 22 li'4"x234" 10.5 35 37 2 "X3I2" 8 5 40 23 l:'4"x234" 10.0 40 39 2 "x332" S.O TRUSSED CONCRETE STEEl. CO.. DETROIT 13 Railroad Box Culverts Box culverts for railroad work are similar to highway culverts except that they must be built much hea\-ier to carry the greatly increased loading coming upon them. The side walls are usually reinforced to withstand the earth pressure due to dead and live loads. If sufficient abutment is provided for this wall at the base, it may be designed as a simple slab supported at the top and bottom. In this way the walls can be greatly reduced in thickness over what would be required for a plain concrete wall. The footings for culverts are determined l)y local con- ditions. It will often be found necessary to carry an inverted slab continuous between the side walls in order to provide ample bearing for the heavy loads coming on these foundations. Under such circumstances this floor slab would be of the same strength as the co^'er slab, with the bars inverted in the top of the slab. In the calculation of moments in culverts, a li\-e load is assumed of 50,000 pounds on axles, 5 feet centers, 10,000 pounds per foot of track. This load may be taken as distributed uniformly over ties 8 feet long. The manner in which this live load will l)e distributed when it reaches the culvert cover will depend (jn the nature of the overlying material. In this discussion it will be assumed that the line of zero stress in the embankment due to live load is much more nearly vertical than the ordinary angle of repose of the material and it will Ije taken to follow a slope of 1^ to 1. For a fill of less than 2 feet, the impact allowance should be 100 per cent. ; between 2 feet and 4 feet, 75 per cent. ; above four feet an allowance of 50 per cent, will be made. Pl = unit pressure on cover per sq. ft. due to live load. Pd = unit pressure on cover per sq. ft. due to dead load. P = Pl + Pd. Total load per lineal foot = 10,000 pounds, adding 50 per cent, for impact. = 15,000 pounds. 30,000 15,000 (h\ 30,0 8 + - lor Pl = 2/ h + 1(3 14 KAIIN SYSTEM REINFORCED CONCRETE BRIDGES Pd = 100 h. 300,000 P = + 100 h = total superimposed load per h + 16 sq. ft. on cover. On page 12 will he found table of design of cul\Trt tops. The designs for sidewalls are determined by local conditions of soil, drainage, etc., and cannot be con^'eniently tabulated. When a floor slab is used continuous between side walls, its design is merely the invert of the culvert co^•er. Arch Bridges The arch bridge of reinforced concrete is built either in the form of a continuous section arch ring, or as an arch rib. The reinforcement for arches is placed in two layers, one near the intrados, the other near tlie extrados with the diagonals interlacing. Attention is called to the perfect lattice girder effect produced by the interlacing of the dia- gonals, making the entire structure act as a monolith, under any condition of loading. The reinforcement being cur^'ed into an arch form, its first tendency when under stress is to straighten, and this will occur unless it is restrained from doing so by rigidly attached diagonals extending well into the concrete. This makes the Kahn Trussed Bar especially adaptable for work of this kind. The continuous section arch has the same thickness of rib throughout its width. The thickness is a ininimum at the center, increasing in thickness to a maximum, at the abutments. It is frequently possible and advantageous to build these abutments hollow instead of a solid block of concrete. The hollow abutment consists of a series of buttresses carried down to a good foundation and usually connected at the base by a thick reinforced slab. The earth fill between the buttresses tends to insure stability. As the strength of the arch is based on the in"imobility of its abutments, these abutments must be carefulh' designed and carried to a foundation of unquestioned \-alue or founded on piles. Usually the earth fill is placed directly on the arch ring. Occasionally in long spans, a complete superstructure of reinforced concrete cokunns, girders and slabs is built on TRUSSED CONCRETE STEEL CO.. DETROIT 15 the arch ring to carry the roadway. The adMUilagu oi this design is the greath' reduced loading to l>e carried and the consequent reduction in the thickness of the arch ring. This is an important consideration in long span work. The arch rilj design is usually built supporting a rein- forced concrete superstructure such as Broad River Bridge, page 28. Otlierwise these ribs may consist of a series of spandrel sections with reinforced beams or slabs, spanning between the to]:)S of them, such as bridges on pages 2 and 23. There is no doubt that the best guides to the design of arch bridges are existing structures that ha\"e proven satis- factory. The use of empirical formula giving results that agree with current practice is therefore justifiable. One method of designing an arch giving approximate results, is to determine the crown thickness (C) by the use of an empirical formula. Make the thickness of the ring at the quarter points equal from I34C to IJ2C, and place steel near both intrados and extrados, the total net section of which is equal to .M% of the area of the crown section of the arch ring. The f(.)llowing formula for crown thickness proposed liy F. F. Weld, C. E., in Engineering Record, No\'ember 4tli, 1905, based on a study of many existing arches and original designs, is inserted for the use of those who do not care to make a more thorough in\^estigation of the ])roposed arch. It will l)e found useful in determining a trial arch ring h)r the more rigorous methods. S L F C = -V^ d + -I- 10 200 400 C = Crown thickness in inches, S = Clear span in feet, L = Live load per square foot, F = Weight of fill at crown per sq. ft. Among the more elaborate methods for determining the stresses in an arch without hinges ma>' be mentioned the gra])hical, of which an excellent discussion is gi\-en in Prof. Cain's "Steel Concrete Arches & Domes," and also in "Reinforced Concrete," by Chas. F. iVIarsh. The analyt- ical method which follows is condensed from Prof. Chas. E. Greene's "Trusses and Arches," Part III. 16 KAHN SYSTEM REINFORCED CONCRETE BRIDGES Typical Highway Arch Bridges Rise = 1/10 Span Clear Span IN Feet 2U 30 40 50 60 70 80 90 100 110 120 Crown Thickness S" 10" 12" 131 2" 15" 163^2" 18" 20" 22" 24" 2G" Steel in Intrados and extrados Kahn Bars Spacing ^4 1'2 1'2 1'2 VA 1^2 1'2 'x2-iV" 1(3" c. to c. 'x2i5" I 14" c. to c. 'x2i>ii" I 12" c. toe. 'X2I4" 18" c. to c. 'X2I4" 1(3" c. toe. 'x2;4" 15" c. to c. 'x2H" 14" c. toe. 'x2,i4" 13" e. to e. X2I4" 12" c. to c. U" c. to e. 10" e. to c. Concrete ! Concrete in in Arcli Abutments Cubic Feet Cubic Feet XL" '^1 , ■2 X^U 700 2000 1050 2800 11)00 3400 2250 4000 3000 5000 3800 6000 4800 7000 5800 8000 0900 9000 8200 10000 9500 11000 Note — The arehes in this talile arc designed for a rise of not less than 1-10 the span, a Hve load of 150 pounds per sq. ft. and a moderate earth fill over the crown. Width of roadway — 16'0" in the clear for all spans. Spandrel walls to be reinforced with Kahn Bars spaced 2'0" c. to c. Amounts of concrete in abutments are rough approxi- mations as local conditions govern. TRUSSED CONCRETE STEEL CO.. DETROIT 17 18 KAHN SYSTEM REINFORCED CONCRETE BRIDGES Design of Parabolic Arches Without Hinges SPAN TO BE DIVIDED INTO 10 EQUAL PANELS Let the span be di\'ided into ten equal panels and points of division numbered from one to nine. w =load in points at point under consideration. c = one-half span (in feet), k =rise of arch (in feet), ?w = ratio between load (w) and bending moment, taken from table, M =bending moment due to load at point under con- sideration =m c IV. h =ratio between load and thrust produced, from table, c H = thrust produced by load = h — w. k — indicates tension in extrados. + indicates tension in intrados. In order to make plain this method of calculation, and the use of the table, let it be assumed that it is desired to design a highway bridge having a clear span of 60 feet and a rise of 6 feet to carry a live load of 100 pounds per sq. ft. The weight of the fill at the crown is assumed to be 200 pounds per sq. ft. Substituting these values in the empirical formula for crown thickness gives 14.7 inches. Lay out the center line of the proposed arch for the given span and rise, divide it into ten equal parts, number- ing them as shown in the figure. In arch design it is customary to figure the loads and stresses for a section of the bridge one foot wide, for, having determined the necessary section on this basis, the bridge TRUSSED CONCRETE STEEL CO., DETROIT 19 Arches — Table No. 1 Parabolic Rib Fixed At Ends. Values Of "?k" At Points ■3 Cm POSITION OF LOAD "IF" 9 S 1 ' 7 6 5 ' 4 3 2 I 1 + .022 +.004 + .095! + . 096 + .062 —.073 —.128 —.121 1 + .006 +.016 + .019 +.011 —.006 —.026 —.036 —.018 + .051 2 —.005— .017 —.031 —.040 —.037 — .017| + .028 + .107 +.028 3 —.012 i— .03.5 —.054 —.056 —.031 + .026 + .119 + .048 + .011 4 1— .013 —.037 —.050 —.037 + .012 + .104 + .036 + .004 —.002 5 —010 —.024 —.020 +.016 + .094 + .016 —.020 —.024 —.010 6 — .002: + .004 + .036 +.104 + .012 —.037 —.0.50 —.037 —.013 7 + .011 +.048 + .119 +.026 —.031 —.0.56 !— .054 —.035 —.012 1 8 + .028! + . 107 + .028 —.017 —.037 —.040 —.031 —.017 ^.005 9 + .0511— .018 —.036 —.026 —.006 + .011 +.019 + .016 +.006 10 —.121— .128 i —.073 + .062 + .096 +.095 + .064 +.022 VALUES OF "h" FOR VARIOUS POSITIONS OF LOAD "W" ■3 9 S 7 ' 6 5 4,312 1 .061 .192 .331 .4.32 .469 .432 .331 ' .192 .061 From Prof. C. E. Greene's "Trusses and Arches," Part III. 60 0' SPAN DIVIDED INTO 10 EQUAL PANELS I I I'll I I 1 I CENTER line: •>! ARCH RING (par ABOLA.\ KAHN SYSTEM REINFORCED CONCRETE BRIDGES may be made as desired. This of course does not apply Here the loads and stresses ARCHES— TABLE No. 2 1 Weight of .-Vrch Ring Weight of Fill Total 1 1800 6000 7800 2 1600 2400 4000 3 1400 1600 3000 4 1300 1300 2600 5 1200 1200 2400 6 1300 1300 2600 7 1400 1600 .3000 8 1600 2400 4000 9 1800 6000 7800 to bridges having arch ribs, are determined for each rib. Compute the loads that would come at each of these points for an arch ring one foot wide if the weight of the structure and fill were concentrated at them, and tabulate as in table No. 2. To find the bending mo- ment at any point, as No. 7, proceed as in table No. 3. In column No. 1 are the points in order. Column No. 4 contains the factors "m" found opposite No. 7 of table No. 1. The half span c and weights W, from table No. 2, are given in columns No. 2 and 5 opposite their respective points. The bending moment in foot pounds is given in column No. 6. The algebraic sum of these moments gives the bending moment at point 7 for the unloaded arch. The moments due to the live load are computed in the same way. If a street car loading is specified it may be reduced to an equivalent uniformly distributed load by means of equivalent load diagram. The live load is usually assumed to extend from one abutment to the center of the span, but may be placed in such positions as would give the greatest stresses at the points under consideration, if such loadings are likely to occur when the bridge is actually in use. For example, by an inspection of the signs of the co-efficients in Table No. 1 it will be seen that for the maximum negative moments at point 7 the live load should not extend quite to the center of the span. The assumed live load of 100 pounds per sq. ft. extend- ing from the right abutment to the center of the span gives a load of (300 pounds concentrated at each of the points 9, 8, 7 and 6 and 300 pounds at .5. These weights are entered in column 7 of table No. 3, "hi" and "c" remaining the same; column 8 gives the resulting moments. This sum added to the moment of the unloaded arches TRUSSED CONCRETE STEEL CO., DETROIT 21 Table No. 3 Moments and Thrusts in 60 Ft. Highway Arch— Section One Foot Wide. 1 2 3 4 5 6 7 8 9 10 11 12 Vi 'o Ph 9 c 30 - = Dead : ^ Lu,\DS \A\V. I.DAIJ (JN Ru.n 1 I.iVE Road i)x Left '■6 > \ t ~ k 6 'f. cd 1 + .011^7800 M - m.c.W, +2.570 " - m.c.W, ^^ = m.cAV, ^ " !-| 600, +200 ' 1 .0(il 8400 2560 8 30 6 + .048 4000 +5760 '6001 + 860 .192 40001 4420 7 30 6 + .1191 3000 + 1071016001+2140 .331 ,3600 5960 6 30 6 + .026 2600, +2170 600+470 .432 3200 0910 .'S 30 6 —.031 2400'— 2230 '300—280 300 -280 .469 3000 7030 4 30 6 —.0.56126001—4410 (iOO —1010.432 32001 6910 3 30 6 —.0.54| 3000,— 4800 600—970 .331 3600' .5900 2 30 6 —.03.5 4000'— 4200 600—030 .192 460o' 4420 1 30 6 —.012 7800—2800 600:~22O .061 S400 2560 +2710 +3390 —3110 40730* +2710 +271 ) +0100 # — 40 )% XoTE — Maxiniuin p(jsi(i\-c nionient at point Xo. 7 =- 6100 ft. lbs. Maximum negative moment at point No. 7 = — 400 ft. lbs. Maximum horizontal thrust of section considered =46730 lbs. KAIIiS SYSTEM REINFOHCED CONCRETE BRIDGES gives a total positive moment due to both dead and live loads at this point. The maximum negative moment is found by placing the live loads upon the other half of the bridge, as in columns 9 and 10, and taking the algebraic sum of the moments due to both live and dead loads. The necessary amount of steel reinforcement may be found by the formula RM =.86 d Asf., where — f =allowed stress in steel. As =area of steel; d =distance from center of steel to opposite surface of arch rib, and RM = resisting moment of section which must be at least equal to the bending moment produced by the loads. The steel is assumed to take only tension and the concrete only com- pression. Allowance should be made for the fact that there is no tension in the arch rib unless the line of action of the resultant thrust passes outside of the middle third of the section; in other words, unless M^HZ>d^~6. The horizontal thrust is a maximum when the arch is fully loaded and is found by means of the factors gi^■en at the foot of table No. 1. The results are tabulated in the last three columns of table No. 3. The sum gives the max- imum horizontal thrust exerted upon the abutments by the loaded arch. This combined graphically with the dead weight of the half span and fill gi^'es a resultant thrust which is in turn combined with the weight of the abutment and superimposed earth. This latter resultant gives the amount and direction of the thrust of the abutment upon its foundation. In order that there may be no overturning tendenc>' this resultant should pass within the middle third of the base. If the assumed abutment does not meet these conditions a new length of base should be assumed and the new posi- tion of the resultant determined. In case the arch ring is not parabolic in form, but does not depart widely from the parabola, this method of com- putation may be employed by determining a new span for the arch, which, with the given rise, will gi\-e the same area between the springing line and the neutral surface cur\'e as would be included between the same elements if the curve was a parabola, or recourse may l)e had to one of the graphical methods where the description of the cur\e is of less consequence. TRLSSED CONCRETE STEEL CO.. DETROIT 23 24 KAHN SYSTEM REINFORCED CONCRETE BRIDGES RICHMOND & CHES. Hermann Foucnee, Engineer. Rn A World Famous struclurc, 2,800 feet long— IS to 70 i TRUSSED CONCRETE STEEL CO., DETROIT :e bay ry. a-iadU'CT Ya. John T. Wilson. Cnritr.TCtr, IN System Reinforced Cniicrete. — girrler spans up to 07 feet. 26 K.ltIN SYSTEM REINFORCED CONCRETE BRIDGES BRIDGE, HILLIARY ROAD, RICHMOND, VA. Suppi-TtiiiK girders extend alxive roadway forming railings fo Note continuous unbroken roadway tlirotigh Ijridge. Built Kahn S^'stkm J-leinforced Concrete. Inidge '■■it ::■»>- -^ BRIDGE OVER MESHOPPEN CREEK, WYOMING CO., PA. Sm rrrr & VVi:li.s, Engineers. 27 feet :; inches Icmg, IS iv F. 1>. System J\< !unnm:le, (\intract(ir. inforced Concrete. TRCSSEU CONCRETE S ■■_ STEEL CO., DETROIT B^?.^- BRIDGE, WORCESTER MAS'; Built Kahn System Rpmf„™i7-..' i^i/}^' System Reinforced Cone GIRDER BRIDGE, ELsie, Mich. Built Kahn System Rein forced (^oncrete. 28 KAIIN SYSTEM REINFORCED CONCRETE BRIDGES BRIDGE OYER BRANCH OF BROAD RU'ER Cnnnecting Ashevillo, N. C, with West Asheville. Tntal lengdi, 9^1 feet 110 spniis). Arch spans ov spans nf 31 tn 5;) feet. Bnilt .'er 140 feet. Cnvde to Kaiin System Reinfmced Concrete. TRLSSED CONCRETE STEEL CO., DETROIT 30 KAHN SYSTEM REINFORCED CONCRETE BRIDGES s s o ■J H 2; o o H ^; w o a o [In W O S m TRUSSED CONCRETE STEEL CO., DETROIT 31 ui |C f^ffl ^^^K^ i';p^| ' M i ' '■ ' '% i ^■^■F«PTw*r^ i f >^^ j i^^H. ^mL .«&- "' ^^K^V^/mt <-• u^^KU •JS HHh^H KAHN SYSTEM REINFORCED CONCRETE PALLISTER TUNXEL FOR CANADIAN PACIFIC R. R. Vancouver, E. C. Built Kahn System Reinforceil Ccmcrtte. i^^^^&i DAM ACROSS BLUE RT\'ER, Beatrice, Neb. Beardslee & BuocKWAY, Engineers. liuilt Kahn System EeinfoiceJ Concrete. TRUSSED CONCRETE STEEL CO.. DETROIT 33 CULVERT FOR SOUTHERN RAILWAY Atlanta, Ga. 5.^) feet wide and carries four tracks. Btiilt Katin System Reinforced Concrete. 34 K.IIIN SYSTEM REINFORCED CONCRETE DOCKS Z 5 U m 2 a 2; 'A TRISSED CONCRETE STEEL CO., DETROIT 35 Rib Metal Rib Metal consists of a series of nine straight bars or ribs rigidly connected by cross members formed from tlic same sheet of steel. These cross members accurately space and thoroughly anchor the main bars in the concrete, providing a perfect reinfurcemcnt against tem])era- ture and shrinkage strains. The ribs span in the direct line of the greatest strain and are stiff and rigid, assuring their accurate location in the concrete. Rib Metal is furnished in flat sheets for floors, roofs, walls, \'auUs, etc., or bent to exact cur\'e for arches, condtiits, se\A'ers, reser\"oirs, tanks, etc. Rib Metal Properties of Rib Metal Area of One Rib =.09 Sq. In. (9 Ribs in One Sheet) Size No. VVidtli of Standard Stieet Square Fec-t per Lineal Foot .\rea per l^^oot of Widtli .54 scp in. Weigiit per Stiuare Foot 1.025 lbs. 2 16" 1.33 .3 24" 2.00 .36 sq. in. 1.340 lbs. 4 32" 2.67 .27 sq. in. .997 lbs. 5 40" 3.33 .216 sq. in. .792 lbs. fi 48" 4.00 .18 sq. in. .6.55 lbs. 7 56" 4.67 .1.54 sq. in. .557 lbs. 8 64" .5.33 .135 sq. in. .484 lbs. All lengths up to IS feet. Furnished in Hat or cur\-cd sheets 36 KAHN SYSTEM REINFORCED CONCRETE CULVERTS CONCRETE CULVERTS Height i'6to5-o" Ta ble of DiriENSiON S 2 If 1- a, g 2-0- 6" 12" Mo. 6 .3' 0" 6" 12' N<3 3 4-ci' fi" \r No 3 5'-o' 6" 12" No 3 \-,e-'4 LONGITUDINAL SeCTION CONCRETE DITCH CROSS/NG w ; ^^^ffjbl Metal Reinforcement STATE OF NEW YORK Department of Highways STANDARD STRUCTURES For State and County Highways Cross Section 7\^ic~^ ! t 11 pftj: TRUSSED CONCRETE STEEL CO., DETROIT 37 M^^AI'e/aA -^/i>Me!h/ Concrete Sewers Reinforced with Rib Metal (Table gives size of Rib Metal for various depths of fill) Size (D) T (in.) E (in.) DEPTH OF FILL OVER SEWER | OFt. 7 Ft. \ S Ft. 9 Ft. 10 Ft. 12 Ft. 14 Ft. 8 8 »7" 4 4 8 ,s 8 8 s 3(1" i 4 8 8 s 8 8 8 8 ■:;i" 1 4 8 8 8 8 8 8 8 :;«" 1 5 8 >.; s 8 S 8 8 :;»" 1 r^ ,s 8 7 7 7 7 42" 4 5 8 7 (i (1 i; (> IS 45" 5 « ' S s 7 7 7 7 7 48" 5 " ,s 7 U (i Ci U c. 54" 6 7 « i; ;> 4 4 4 4 m" 6 7 5 4 4 4 3 3 3 eii" li 8 R 4 4 4 3 3 3 I'l" l> 8 4 3 3 :j 3 7S" 7 '( 4 4 4 3 3 ■) 8J" 111 4 ■A 3 3 '> 9 Sit!" s 10 S 3 3 2 9 'I *TI J? RIB METAL .SEAA'ER, L.-\ke Pleas.ant, Minn. L. W. RuNDLFuTT, Engineer. J. II. Dmnaiiuk, Contractor. 38 KAHN SYSTEM REINFORCED CONCRETE IVALLS TRUSSED CONCRETE STEEL CO., DETROIT 39 Earth Pressures Angle of Repose = 0= 33 Degrees Depth Total Inclined Press. Total Hor. Press. Hor. Press, per Sq. Foot Total Depth Inclined Press. Total Hor. Press. 59:-;5 Hor. Press. per Sq. Foot 5 335 280 112 23 70S0 516 (3 480 405 135 24 i 7710 6460 538 7 655 550 157 25 ' 8365 7015 5(il S 855 720 180 26 9045 7585 583 9 1085 910 202 27 9755 8180 606 10 1340 1120 224 28 10490 8800 (i28 11 1620 1355 246 29 11255 9435 650 12 1930 1615 269 30 12040 10100 673 13 2260 1895 291 31 12860 10780 696 14 2625 2200 314 32 13700 11490 718 15 3010 2525 337 33 14705 12220 741 16 3425 2870 359 34 15455 12960 763 17 3865 3245 381 35 16390 13745 785 18 4335 3635 404 36 17340 14540 808 19 4830 4050 426 37 18315 15360 830 20 5350 4490 449 38 19275 16200 853 21 5900 4950 471 39 20350 17065 875 22 6475 5430 493 40 21410 17950 896 Eart h Level. Tota 1 Inclined Pressure cos o eh~ — —I 338 c7/- 2(1 +sinp v2)' Tota 1 Hor. Pre ssure = 1 1.22 h- acting at depth = rjl Note : e = 10 lb. per c u. ft.; /i = Depth. 40 TRUS-CON ARMOR PLATE TRUSSED CONCRETE STEEL CO., DETROIT 41 Tfus-Con Armoi' Plate The Expansion or Contraction Joint Protector The plate that overcomes the only weak point in the concrete road or pavement because it is the plate that prevents rutting and chipping of the joint. The Trus-Con Armor Plate is the high grade open-hearth steel plate that permanently protects the joint in your road from breaking down; the plate that wears with the rest of the pavement and thus provides at all times a smooth, even surface at the joint without ruts or bumps. This plate does this at a cost to you which is saved in the first repair work necessitated by the unprotected joint or by the irregular cracks caused by omission of contraction joints. CURVED TO CROWN OF PAVEMENT For convenience in shipping and handling, Trus-Con Armor Plates are supplied as indicated in lower illustration above. The prongs are readily transformed, on the job, to the form indicated in the upper illustration. Our plates, manufactured from the very best grade of open-hearth steel, a good tough steel, are just the right composition to take the extra heavy wear at the joint; will not fracture and will wear down with the roadway. Standard size of plate is 2l2 inches wide, rg inch thick and any reasonable length. Other sizes can be furnished. Plates are curved to pitch or crown of pavement. TRUS-COi\ ARMOR PLATE Two Trus-Con Armor Plates in place, protecting the joint with H inch asphaltum felt for filler, cutting entire depth of pavement. Necessity for Joints and Their Protection While we realize that concrete road paving" is but now gaining promi- nence, it is a fact that this type of construction has passed through its first experimental .stage and that many conclusions can be drawn relative to its use. It is admittedly the best pa\'ement, cost considered, so far evolved for roads and streets subjected to medium weight traffic. It can be laid for appro.ximately $1.2.5 or less per square yard. The results obtained in Wayne County, where 70 miles of concrete road have now been laid, arc so satisfactory that thirty miles more will be placed in 1913. Cracks must arbitrarily be made across the roadway or else irregular, unsightly cracks will develop naturally, due to the fact that concrete contracts and expands from the action of both temperature and mois- ture. Not being a plastic material the pavement will cither pull itself apart or else must be provided with expansion or contraction joints placed at such inter^'als as will allow of this constant movement with- out damage to the mass. The crack or joint thus formed is, unless properly protected, the weakest point in the roadway. This is genet-ally admitted by all who have hacl experience in concrete road building. Under the action of traffic the exposed edges quickly chip off continually becoming larger until a rut is formed seriously damaging the pavement. The Trus-Con Armor Plate, used in connection with asphaltum felt or plastic asphaltum as shown in accoinpanying illustration, provides an elastic material to absorb the expansion or to allow of uniforin contraction. This steel plate protects and insures even, gradual wear of the so-called "weakest part of the road," so that it now really becomes the strongest, since it allows the road to overcome the tendency to fracture, and eliminates the "weakness" by forcing the joint to wear uniformly without checking. TRUSSED CONCRETE STEEL CO.. DETROIT 43 Superiority of Trus-Con Armor Plate as a Protector The ideal expansion joint protector must combine tine following features: 1st. Thick enough, deep enough and hard enough to protect the edge against which it is placed, not only for one year hut for the life of the pavement. 2nd. Of the proper temper to receive blows and not fracture, and to wear evenly with the road surface. ord. Be simple of installation. 4th. Cheap enough to permit of common use. 5th. Provide strong enough bond with face of road slab so that it can never cleave away imder traffic pressure. The prongs, formed from the plates, are sheared at the ends so as to provide a positive lug to thoroughly anchor the plate to the concrete. Note that the plate cannot separate from the concrete without pulling the prongs in two. Compare this with other methods which depend merely on the adhesion of the concrete. Without thorough anchorage the plates separate from the concrete and the concrete at the joint chips and breaks down, the same as with the unprotected joint. Trus-Con Armor Plates are superior to angles, and similar devices. The angle is placed with one leg extending over the pavement about 3 inches. This 6-inch surface of steel is slippery and the cost very great, which together with other objections, eliminates the angle from con- sideration, since a more efficient plate is at hand for less money. Installation of Trus-Con Armor Plate is accomplished by clamping the two bars together with a layer of asphaltum felt of desired thickness between, the felt cutting entire depth of pavement. (See illustration on opposite page.) Or if preferred a steel plate is placed temporarily between the two Armor Plates and is removed after concrete is pour- ed, the space then being filled with plastic asphaltum. Either process is satisfactory, will allow of expansion and will prevent joint filling with grit ; although felt method is somewhat cheaper. The assembled plates are held in place at exact grade line by being attached temporarily to side grade boards and supported bjr pins driven into subgrade. Com- plete specific directions will be given covering entire operation. These pages give but an outline of our method of protecting the contraction or expansion joint and show only in a general way the make-up and use of the Trus-Con Armor Plate. Special informa- tion covering individual requirements will be given to anyone contem- plating the construction of concrete paving. Complete information, suggestions, etc., will be furnished upon request. 44 TRUS-CON CURB BAR Trus-Con Curb Bar The Real Concrete Edge Protector ^^ CURB Baf( ,, Recognizing tlie demand for a really efficient concrete edge pro- tector that could be manufactured and placed upon the market at a reasonable cost, we some time ago evolved the Trus-Con Curb Bar. We claim for this Bar the element of the best possible, most economi- cal arrangement of every particle of steel used to protect your con- crete curbs, shipping platforms, step nosings, entrance and interior columns, or in short, any concrete edges exposed to strain incident to moving bodies, or as in curbs, to the added strain of temperature. TRUSSED CONCRETE STEEL CO., DETROIT 45 Trus-Con Curb Bar The Real Concrete Edge Protector Manufactured from two pieces of highest grade open hearth steel, securely welded together and hot galvanized after forming. Supplied in two standard sizes: No. 1 — Plate rs inch thick, periphery 2H inches wide. Anchor Bolt 3 2-^3 inches. No. 2 — Plate Ye inch thick, periphery 1'-^^ inches wide. Anchor Bolt ' ' inches Standard lengths 8, 10 and 12 feel. The two designs of Trus-Con Curb Bar are our standard ones, and we have found from experience that one or the other of them will satisfy practically all conditions. However, when necessary to comply with city ordinances and special conditions, we are preparefl to manufacture this Bar in other sizes to meet all requirements. Universal Application of Trus-Con Curb Bar Trus-Con Curb Bars are recommended for all cxposerl corners of concrete construction, such as walls, pilasters, platforms, stairs, side- walks, curbs, bridges, shipping rooms, freight sheds, etc., etc. We will gladly give you our recommendations and prepare details of the use of Trus-Con Curb Bar in any particular work. Trus-Con Cur)) Bar on sliipping platforms and stairs. 4-6 TRUS-CON CURB BAR &: '*# ^ » ^ f> i^ ^^ -. f =a' - ^ V # "". y* ^ * , ^■.' * * - y .^ Trus-Cnn Curb Bar in its most importiirt IilIiI making possi))le tlie efficient concrete cuil) Concrete Curbs Protected by Trus-Con Curb Bars Consider the finished, neat appearance given to a street by such a protected and finished curb. Checked, rutty curbs arc unsightly; a Trus-Con Armored Curb is proof against cracking and withstands more shock and wear than the best stone or granite. .'\ curb carefully laid and protected with these bars is mechanically perfect, and will sta\- e.xactly as placed under all conditions. Consider the fact that this construction will cost about one-half the ordinary granite or stone curbing, where individual sections are from four to six feet long, and the ends are sure to get out of alignment. We feel confident that every engineer and land owner in our cities appreciates the economy of a concrete curb and would advocate its use, provided they could procure a protector that would protect abso- lutely and yet not be exorbitant in price. The Trus-Con Curb Bar .satisfies both of these conditions through its comparatively low first cost, its ease of installation and its large galvanized wearing surface. TRUSSED CONCRETE STEEL CO., DETROIT 47 The Trus-Con Curb Bar Protects all Concrete Edges The Kahn System of Reinforcing and Finishing Concrete in prac- tically all of its thousands of applications, is known the world over, and is represented by offices in practically every large city on the globe. Trus-Con Curb Bar is one of the Kahn Building Products and we submit the following reasons as its claim of superiority, for your consideration and its adoption. 1. The very best possible arrangement of a minimum amount of steel to secure most satisfactory results. 2. The very best grade of steel for the purpose, heavily galvanized, and an anchorage to the concrete that is absolute, and one that becomes an actual reinforcement in addition. 3. Simplicity of installation, as no special tools or detached parts whatever are required. 4. Ability to distribute shock throughout the whole body of concrete. F). Low cost, occasioned by the fact that it is manufactured in our own immense factory and on our own machinery. We invite correspondence regarding the uses of Trus-Con Curb Bar, as well as our other products. State your conditions, and we will recommend the size of Bar that, in our opinion, would give best results. We will be pleased to quote you prices and terms. BENT TO CURVE. Our shops furnish Trus-Con Curb Bars curved to any reasonable radius to satisfy all conditions of street intersections, etc. Xdte how perfectly the Tnis-Con Curb Bar is arlaiited for curved curbs at street intersectious. INDEX PAGE Arches, Design of, Parabolic. .18 to 22 Arch Bridges 14 to 22 Beaverton, Mich. D.\.m and Bridge 29 Blue River Dam, Beatrice, Neb. 32 Bridges, Arch 14 to 22 Bridges, Highw.a.y 7 to 11 Bridges, Reinforced Concrete. 6 to 33 Broad River Bridge, Asheville, N- C 28 Broad Street Bridge, Rich- mond, Va 6 Charley Creek Viaduct, Wabash, Ind 17 Choptank Bridge, Greensboro, Md 6 Concrete Curbs 44 to 47 Concrete Edge Protector 44 to 47 Concrete on Highways 3 Concrete Roads 40 to 43 Culverts, Highway 7 to 9 Culverts with Rib Metal 36 Culverts, Railway 12 to 14 Culverts. Southern Ry., Atlanta, Ga 33 Curb B.\r, Trus-Con 44 to 47 Curbs, Concrete 44 to 47 Curved Trus-Con Curb Bar. . . 47 Dam across Blue River, Bea- trice, Neb 32 Dam and Bridge, Beaverton, Mich 29 Design of Parabolic Arches. . .18 to 22 Diagonals of Kahn Bars, Length of 4 Docks, Northampton, Engl.\nd. 34 Earth Pressures 39 Elsie, Mich, Girder Bridge. ... 27 Expansion Joint Protector. ,. .40 to 43 Girder, Highway Bridges 7 to 11 Highway Arch Bridges 16 Highway Culverts AND Bridges 7 to 11 HiLLiARY Road Bridge, Rich- mond, Va 26 Joints, Protection of 40 to 43 Kahn Bars, Length of Diagonals 4 Kahn Bars, Sections of 5 Kamn Bars, Shearing or 4 Lake Park Bridge, Milw.vukee, Wis 2 Length of Diagonals, K.\hn Bars 4 Messina, Sicily, Bridge 31 page Meshoppen Creek Bridge, Wy- oming Co., Pa 26 Nelson Street Viaduct. Atlanta, Ga 23 New York State St.xndard Culverts 36 North.\mpton, Engl.'Und, Docks. 34 Pallister Tunnel, Vancouver, B. C. 32 Parabolic Arches, Design of... 18 to 22 Pier, Santa Monica, Cal 34 Plates for Protecting Joints. .40 to 43 Pressures of Earth 39 Properties of Kahn Bars 4 and 5 Properties of Rib Metal 35 Protector. Concrete Edges. .. .44 to 47 Protector for Expansion Joints 40 to 43 Railway Box Culverts 12 to 14 Reinforced Concrete Bridges.. 6 to 33 Retaining Wall, Milwaukee, Wis 38 Rib Metal 35 to 37 Richmond and Chesapeake B.\y X'iaduct 24 and 25 Roads, Concrete 40 to 43 Santa Monica Pier, Santa Monica, Cal 34 Sections, K.\hn Bars 5 Sewers, with Rib Metal 37 Seymour, Wis., Bridge 30 Shearing of Kahn Bars 4 Shipping Platform and Stairs . 45 Si-AB Highway Bridges, table of 9 Southern Ry. Culverts, Atlanta, Ga 33 Tables of Earth Pressures. ... 39 Tables of Girder Highway Bridges 10 and 11 Tables of Highway Arch Bridges 16 Tables of N. V. State Culverts 36 Tables of Railway Culverts . . 12 Tables of Rib Metal Sewers. . 37 Tables of Slab Highway Bridges 9 Trus-Con Armor Pl.\.te 40 to 43 Tri.'s-Con Curb Bar 44 to 47 Tunnel for Canadian P.vcific Ry 32 Worcester, M.\ss., Arch Bridge 27 Wall, Retaining. Milwaukee. Wis 38 Yoshida Bridge, Yokohom.\. Japan 31 EARTHQUAKE-PROOF CONSTRUCTION A DISCUSSION OF THE EFFECTS OF EARTHQUAKES ON BUILDING CONSTRUCTION WITH SPECIAL REFERENCE TO STRUCTURES OF REINFORCED CONCRETE BY LEWIS ALDEN ESTES PUBLISHED BY TRUSSED CONCRETE STEEL COMPANY Detroit, Mich., U. S. A. 1911 Copyright, 1911 Trussed Concrete Steel Co., Detroit, Mich., U. S. A. T. C. S. Co. Press. Pohl— horm 445. Sept. 1911—3500 CONTENTS Page Introduction 5 I. The Cause of Earthquakes 7 II. The Action of Earthquake Eorces !J Buildini^s 9 Chimne3's 1(1 Bridges 10 Underground Construction 11 III. Earthquake — ^Proof ConstructidU in Reinforced Concrete 13 Buildings 1:5 Bekins \'an & Storage Co 20 Other Buildings, California 24 Jamaica 20 Messina 30 Philippine Islands 33 Chimneys 34 Bridges 3? Underground Construction 42 IV. Fireproofing" 44 References 4.5 ILLUSTRATIONS Page Bekins Van & Storage Co., San Francisco, Cal 6 Tillman & Bendel Building, San Francisco, Cal 12 Christian Science Temple, Pasadena, Cal 18 Singer Sewing Machine Company, Kingston, Jamaica 26 Government Rum Warehouses, Kingston, Jamaica... 28 Nathan Sherlock & Company, Limited, Kingston, Jamaica 28 Army and Navy Club, Manila, P. 1 32 Ponte Regina Elena, Messina, Sicily 36 Yoshida Bridge, Yokohama, Japan 40 EARTHQUAKE-PROOF CONSTRUCTION INTRODUCTION The following pages have been prepared with the purpose of presenting the opinions of some of the leading geologists, engineers and structural seismologists upon the most desirable form of construction for zones of high seismicity. While our own experience has given us very definite convictions relative to earthquake-proof and fire- proof construction, it has been our earnest aim to present in a fair and open-minded manner the conclusions of accepted authorities. It is not our purpose to condemn other forms of construction, save where the weight of evidence is so overwhelming as to make it our dut)- as engineers to warn against them; but rather it is our desire to emphasize the necessity for, and show the means of obtaining ideal earthquake-proof construction. We wish to acknowledge and express our sincere ap- preciation of much valuable assistance rendered in the preparation of this work by Dr. W. H. Hobbs, of the Universit}- of Michigan, without whose suggestions many valuable references would undoubtedly have escaped notice. We have given the preparation of this book our thor- ough attention, and have reviewed carefully the works of em'inent seismologists both in this country and abroad, especially those who have studied the very able writings of the Japanese investigators to which we have not had personal access. The italics throughout the work are ours. Earthquake-Proof Construction BEKINS VAN AND STORAGE CO., SAN FRANCISCO, CAL. Ralph Warner Hart, Architect. The most prominent reinforced concrete building in the San Francisco earthquake and fire, April 18, 1906. Universally com- mended by seismologists and engineers. Bulletin No. ;!2-! of the Uuitci Stales Cco!:'>gical Survey on the Elfeef of ihc San Francisco Earlliqitakc aiid Fi}-e. says: "The building in process of construction by the liekins \'an & Slorape Com- pany at the corner of i;5th and ^Mission St. was the only example of the ]iurc type of reinforced concrete in the city. Two of the six floors were erected, the walls being made of brick, laid in lime mortar, and the floors and columns of ' reinforced concrete. The walls were badly cracked by the earthquake but the reinforced con- crte was not injured." (See page 20.) In completing the building, the walls, as well as the intei ior. were built of reinforced concrete according to the Kahn System. THE CAUSE OF EARTHQUAKES In connection with the discussion of earthquake-proof construction, it will not be out of place to review very briefly, the causes underlying seismic activity. Earthquakes and volcanoes are both indications of mountain-buildino- forces which are l^'ought into action, probably bv the contraction of volume of the earth and the consequent wrinkling of the outer shell as it adjusts itself to a diminished core. The older theory that earth- quakes were a direct result of volcanic action seems now untenable, as observations do not show so intimate a re- lationship to exist. To quote Professor Hobbs: "Regions of volcanoes are subject to earthquakes, yet some of the heaviest earthquakes have aii'ected a region distant from an}' volcanic A-ents. Again, great volcanic outbursts are inaugurated by light earthquakes, but great earthquakes produce as a rule, no perceptible, immediate effect upon the actiA-ity of neighboring volcanoes. * * *' In short, it would appear that both earthquakes and vol- canic activity are different indications of the operation of a more fundamental geological process — mountain forma- tion with its concomitant manifestation in changes of level." Earthquakes are then, the direct result of adjustments of the earth's crust. The faulting or slipping resultant from the internal stresses may be evident at the surface in the form of a fissure or fault trace, or may be miles below the surface, and made manifest only in the tremors of the earth. The movement along the fault line may be either vertical or horizontal or a combination of both. Native rock, although it may be profoundly shattered, Earthquake-Proof Construction usually suffers comparatively little displacement from the temblor, but surface earth and especially "made" ground, and marshy, boggy earth are often shaken like jelly in a bowl, or made to undulate with a wave-like motion. It is this latter feature which is so destructive to buildings, bridges and underground construction, and which renders of the utmost importance a careful investigation of the features of a design which shall be ideally earthquake- proof. The design of earthquake-proof structures is largely an empirical matter and no form of construction, however perfect it may seem in theory, should be given confidence until it has been tested by seismic disturbances of con- siderable magnitude, and proven its worth. Further, individual reports on the condition of structures which have passed through earthquakes should be accepted with considerable reservation, as the personal equation enters very largely into work of this character, and statements are often made by men of unquestioned veracity and pro- fessional standing which are absolutely contradictory. This implies no intentional misstatement on their part, but is merely a striking illustration of the psychological fact that judgment, uncolored by personality, is impossi- ble, especially when judgment is largely influenced by observation. We have endeavored, therefore, to draw the material for this work from as great a variety and as large a num- ber of sources as possible, and will introduce for this reason, what may seem at first account to be an unneces- sarily large nimiber of references. II. THE ACTION OF EARTHQUAKE FORCES The forces which act upon all forms of construction as a result of seismic disturbances are first ; those result- ing from the inertia of the structure and the consequent vibration, and second ; direct shear, as a result of a differ- ential movement of the ground. Buildings : — The principal damage to buildings sub- jected to the first type of stress previously mentioned, that is, stress due to vibration, results from the fact that the different parts of the structure A'ibrate with different periods. As a clear exposition of this principle, we quote Professor Hobbs: "A building in the throes of an earthquake tends to vibrate like an inverted pendulum, or more frequently, like a series of them, since it is usuall}- constructed of different materials, each having its own natural period of vibration. Not only do the different materials correspond to different vibration periods, but if there are wings or extensions to the main portion of the building, these parts, in so far as they vibrate as units, will further have differ- ent periods from the main portiiDu. ft is this diff'erence of vibration period which gives rise to differential internal or 'racking' stresses, tending to destroy the integrit}^ of the structure. //' all parts can be so firmly joined together that the building iiioz'es essentially as a nnit. it may be said to he earthquake-proof." If the diff'erential mo\ement of the earth is large and of deep origin, as over a main fault, no structure can with- stand the stresses, but if it is merely a movement of the surface layer, the probability of damage may be reduced to a minimum by proper design. 9 Earthquake-Proof Construction Professor Omori and Professor Milne both point out that the movement at the surface of the earth, especially in "made" ground or marshy districts, is much greater than at a short distance below the surface. In fact the experiments of Professor Alilne showed, during a severe earthquake in 1885, an amplitude of motion at the bottom of a pit ten feet deep only one thirt_v-fourth of the move- ment at the surface. The liability to destruction of build- ings with shallow foundations situated on unstable earth, is at once apparent. The vibration of the surface layer is often accompanied by what may be termed "secondary shear," resulting from a differential movement along a line between earth of dift'erent densities. A rotational movement is often induced in buildings, monuments, etc., occurring through the combination of earth vibrations of difTerent amplitude and direction, or perhaps, as Milne points out in "Seismology," caused by a rectilinear motion of the ground which is not parallel to a plane of symmetry of the structure. Distortional stresses caused in this manner are very destructive to structures not designed to withstand their effect. Chimneys: — Chimneys of brick, tile, or masonry, in fact of all types not securely reinforced longitudinally, are almost invariably destroj^ed by earthquakes. This is one of the most frequent causes of the disastrous fires which usually follow temblors and in consequence, chim- ney design merits the most careful attention. Bridges: — It is well known that banks of streams under seismic vibration will approach each other. As Professor Hobbs points out : — "Whether occupied by streams or not, it seems to be clear that the vicinity of valleys is marked by unusual surface compression in a direction at right angles to the valley." The effect of this movement on a bridge is to exert compression which will cause the bridge either to buckle, or to push apart the tops of the abut- 10 Eartiiquake-Proof Construction ments, or to shear the anchor bolts or the abutment itself along a plane of weakness. Underground Structures: — The action of seismic move- ments upon underground structures, as tunnels, sewers and pipes is extremely difficult of prophecy. It embraces vibratory motion in hard ground or rock, undulatory motion and compacting in loose earth, and differential movement between strata of different density. Construc- tion to withstand the above forces must be capable of undergoing tension, compression and direct shear, or else be so flexible as to be non-resistant. 11 Earthquake-Proof Construction 12 III. EARTHQUAKE-PROOF CONSTRUCTION IN REINFORCED CONCRETE The general action of seismic forces having been out- lined, we come now to a consideration of the essentials of a construction to best withstand these forces. Buildings. The prime requisite for a stable building is a deep and firm foundation. Where ground solid enough for con- crete footings of either the ordinary or "spread" type is not available, piles should be used. Milne emphasizes the value of a free basement to prevent damage to the building through the movement of the surface earth, which, as previously discussed, is much greater than at a short distance underground. C. G. Knott recommends trench- ing all around buildings, or especially on the side from which earthquake shocks usually come. The next essential quality a building should possess is stifTness. The frame should be strong and well tied together, to obtain as nearly as possible the "monolithic" condition, so that the building will vibrate as a unit. How perfectly all-reinforced concrete construction fulfills this condition may be gathered from the following comments in the report of A. E. H. Herschel, Building Surveyor of Kingston, Jamaica, to the Colonial Secretary of Jamaica : on the effects of the earthquakes of April 13th and May 14th, 1910, on the buildings at Cartago and San Jose, Costa Rica, with recommendations on earthquake-resist- ing construction. 13 Earthquake-Proof Construction "This (reinforced concrete) is the onh' material which really satisfies all the requirements mentioned above. Its strength begins where the strength of ordniary unrein- forced brick work ends, for in the reinforced concrete, no allowance is made for the strength of concrete in tension. The steel takes all the tensional stresses. So this ma- terial combines the durability and fire-resisting qualities of masonry with the tensional strength and ductility of steel, and above this it possesses certain qualities which are peculiarly its own. It has greater resilience or power to resume its original shape quickly, than any other build- ing material and it can be bent without failing to an ex- tent which would surprise anyone who has not seen it, "It is tnily monolithic , that is to say, it has no joints and it forms a light building for the loads it can carry. As regards its durability, all that can be said is that it appears to get stronger the older it is, and this process appears to go on for an indefinite period." From Bulletin 324 of the L'. S. Geological Survey on the California Earthquake ; an article by Richard L. Hum- phrey : "While reinforced concrete structures were few in the zone of seismic disturbances, these few stood the test by earthquake and fire in a highly satisfactory manner. Rigidity and stiffness and a high fire resistance are in- herent qualities of concrete, and this material proved admirably suited to resist these extraordinary tests. "Concrete, especially reinforced concrete, because of its great adhesive strength and reinforcing metal, proved more satisfactory than any other material. Its solid, mono- lithic structure produces a successful earthquake-resisting material, inasmuch as it moves as a unit; moreover, it offers a maximum resistance to fire." From the same bulletin, a report by John S, Sewell : "From the effect on the fortifications, and on mono- lithic and massive concrete structures elsewhere, as indi- 14 Earth quake-Proof Construction cated by the details taken from the report of Pro- fessors Marx and \\'ing, it seems justifiable to conclude that a solid monolithic concrete strnctiirc of any sort is secure against serious damage in any earthquake country, unless it should happen to lie across the line of slip ; in that case, the damage might be fatal or it might not; depending altogether on the amount of the slip and the intensity of the forces that accompanied it." From "La Science de wSeismologique," by Comte de jMontessus de Ballore, probably the leading blench seis- mologist : "The building (reinforced concrete) will become a monolith and it is justifiable to su])]jose that there lies the solution of the problem for construction in earthquake countries. * * * Reinforced crmcrete seems to be the best material in all cases. We had expressed our con- victions some time ago and our opinion seems to have been borne out." Charles Derleth, Jr., Professor of Structural Engineer- ing in the Univcrsit}- of California, in his report upon the San I~rancisco earthquake, published in "The California Earthquake of 190G," edited by Da\-id Starr Jordan, says: "The little San Francisco evddence that one finds, con- sidering also a few reinforced structiu-es, or partially reinforced structures in other places, such as Oakland and Palo Alto, leads one to the conclusion that buildings scientifically designed in reinforced concrete present ad- mirable qualifications for earthquake resistance. There is no reason wdiy reinforced C(jncrete cage constructed build- ing's of at least six or eight stories in height should not C) O '-:■ be built in San Francisco. A reinforced concrete structure, when intelligently designed, generously proportioned, and honestly built, is a monolith of great coherence and high elasticity, combining the very properties best able to resist earthquake vibration." 15 Earthquake-Proof Construction When buildings are subjected to the "racking'' motion of earthquakes, the weak points of construction are at once apparent. Poorly designed, loosely constructed, and inadequately braced buildings collapse like a house of cards. Professor Derleth and other investigators mention the shearing of rivets in the tower of the Union Ferr}' Build- ing and in the basement of the Flood Building at the time of the San Francisco earthquake. In the case (jf the Union Ferry Building, the rivets which sheared were in the tie rod and wind strut connections, and in the base- ment of the Flood Building a number of rivet heads were sheared off in the connections between the girder beams and column shelf angles upon which the beams rested. Soule, in his report on the California earthquake, printed in the bulletin of the U. S, Geological Sur\-ey, mtnitioned the fact that after the earthquake, bolts and rivets in the Union Trust Building were found to be loose and some were sheared off. Sewell, in a report printed in the same bulletin, calls attention to the empty rivet holes in the wind strut connections in the tower of the City Hall, although he was not able to determine whether the rivets had been sheared off or omitted entirely by a care- less erecting gang. To those who are prone to extol the skill with which steel frame buildings are erected, his statement that "The latter will seem a plausible suppo- sition to anyone familiar with the way in which an a^•er- age erecting gang does its work," will be of interest. In this connection, it may be pointed out that in a reinforced concrete structure, there is not possible tliat concentration of shear ivhich may occur at a rii'eted joint. The most general cause for the failure of buildings results from the dilierential motion which occurs through the inadequate bonding or tying together of the various portions of the structure. The words of Professor Ilobbs, in this regard cannot be improved upon. 16 Earthquake-Proof Construction "Wliere roof l^eams have not lieeii ]jruperly tied at the bottom, the vertical component of the shock results in a sudden settling of the roof, causing it to spread at the base and 'kick' over the walls. When floors are not prop- erly anchored to the walls, the horizontal component of the shock causes these heavy masses to be thrown against the walls like battering rams, so that the building is wrecked in parts. In a similar wav, roofs, when not properh' anchored to the walls, are slid over them, and being left without support, collapse.'' Hea\-y roofs, as of adobe, which are unfortunately so common in earthquake countries, are a menace in times of seismic actiA'ity and are always a principal cause of damage and loss of life. The center of gravity of the building should be kept as low as possible to minimize the effect of the inertia of the structure. In a reinforced concrete building, which is of all t3rpes of construction the most monolithic when proj^erly built, there are especial features of design which should be care- fully considered. All Ijeams, columns and floor slabs should be thoroughly tied together and a liberal amount of steel placed in the slabs o\-er the supports to take care of the negative moment and also to act as a safety factor in the event of reversal of stress due to shock. Careful attention should be given to the adequate bonding of the roof beams to the columns. Column reinforcement should be carried well down and anchored in the footings, which should be hea\'ih' reinforced and founded on firm ground. Outside walls and partitions should be of reinforced con- crete, the reinforcement extending well into the surround- ing beams and columns. Terra cotta and hdlhiw tile partitions and floors did not gu'c satisfaction in the Calif(jrnia disaster, either as earthquake-resisting or fireproof materials. Derleth says: "The earthquake certainly did very much more damage to tile partitions in San Francisco than is generally ad- 17 Earthquake-Proof Construction 18 Earthquake-Proof Construction mitted. These partitions have little strength and are readily collapsible. Tlicy hare no clastic continuitv." 1 he report of the committee of the San Francisco Association of Members of the American Society of Civil Engineers (Trans. American Society C. E., \'oI. .j'.j, 11)07 ), states: "In the case of partitions, those of terra cotta tiling were ever}'where cracked and opened. It an^jnnted to practical destruction in most cases." ^Ir. Humphrey, in the Bulletin of the Geological Sur- vey previously mentioned, reported the failure of the terra cotta floor tiling in the Chronicle and Union Trust Com- pany's buildings due to the falling i;ff of the lower webs of the tile. Alany other similar instances are mentioned in the same bulletin. An essential feature of beam and girder construction is the use of rigidly connected shear members. While it is never safe to rely upon the adhesion of the concrete, as is the case when loose stirrups are used, it is doubly insecure when the building may l)e subjected to sudden shock. Air. J. S. Sewell has admirably co\'ered this point in the Prciceedings (jf the American Society of Civil En- gineers, September, 1909, in which he states: "If it is unsafe to count on the tensile strength of the concrete to resist horizontal tension, it is equally vmsafe to count on it lor diagonal tension or for shearmg stresses in the web. The ultimate solution is to provide a com- plete system of inclined web members rigidly attached to the horizontal reinforcement and designed and spaced to take all the tensile web stresses ; and thev should extend to the top of the beam and be designed so that their ad- hesion in the compressed part of the concrete will de\'elop their full strength." The basis of all conclusions, and the only way in wdiich the truth of the foregoing remarks may be borne out, is by the citation of actual structures which have success- fully passed the earthquake test, and the following ex- 19 Earthquake-Proof Construction amples are submitted as being typical of the behavior of reinforced concrete construction. Bekins Van and Storage Company's Warehouse : — Among the buildings which passed through the California earthquake and fire of April 18, 1906, there is none which has been so universally mentioned and discussed as the above structure. There had been a great deal of oppo- sition to reinforced concrete, due to the influence of the labor unions, and this structure was the only building in San Francisco which approached a true type of this form of construction. The brick walls adopted by the archi- tect under protest, as a concession to the brick layers' union, were shattered, thus indicating the severity of the shock but otherwise the building was unharmed by the earthquake and succeeding fire. As this structure has been deemed so important b}' seismologists in the discus- sion of earthquake-resisting construction, the comments of investigators will undoubtedly be of interest. A letter from the architect of the above building to the Trussed Concrete Steel Company, written five days after the earthquake, afterwards printed in Engineering News, Volume 55, 1906, Page 520: "You ma_v be interested to know tliat the warehouse I have under construction here, using your bars, is up two stories — the third fioor slab being finished four days be- fore the earthquake — and that not a crack of any kind is visible in the columns of first story, or the beams and slabs of second floor. I made as careful an examination as possible from the floor, and am more than delighted with its condition. "Because of the influence of the bricklayers' union, the city authorities refused us a permit for this building until we conceded brick walls. These walls are so badly cracked that probably one-third of same must be rebuilt. 20 EarthquakE'Proof Construction // zi'e had had reinforced conerete outside walls, I am confi- dent that the earthquake ivould have done no damage to this building. Yours very truly, April 23, 1906. R. W. Hart, Architect." From the same volume of Engineering News we quote from an article by Maurice Couchot, on page 622 : "The warehouse mentioned was being built of brick walls with interior columns and floors of reinforced con- crete. The columns had hooped reinforcement, the beams were reinforced with Kahn Bars, and the floor slabs had a remforcement of twisted bars running in both directions. The arrangement of the girders gave floor panels about 1-5x16 feet. The effect of the earthquake on the building was to shatter the brick walls so that something like one-half of them Avill have to be rebuilt, and to do no damage to the reinforced concrete work.'' From Bulletin No. 324, of the U. S. Geological Survey, entitled "The San Francisco Earthquake and P^ire ;" a report by Richard L. Humphrey on the "Effects of the Earthquake and Fire on Various Structures and Structural Materials" : "The building under process of construction by the Bekins Van and Storage Company, at the corner of Thir- teenth and ^fission Streets, was the cjn\y example of the pure type of reinforced concrete in the city. Two of the six floors were erected, the walls being made of brick laid in lime mortar, and the floors and columns of rein- forced concrete. "The walls were badly cracked by the earthquake but the reinforced concrete was not injured. Considera1)le furniture stored in the building was burned and the heat slightly blistered the under surface of the concrete floor, which was still green at the time of the disaster." 21 Earthquake-Proof Construction From the same bulletin, a report by John S. Sewell on "The Effects of the Earthquake and Fire on Buildings, Engineering Structures and Structural Materials" : "The warehouse of the Bekins Van and Storage Com- pany, in process of construction, had reinforced columns and floor construction and brick walls. The walls were badly damaged by the earthquake, but the reinforced con- crete ivas absolutely iininjiired." From the same bulletin, a report by Frank Soule on "The Earthquake and Fire and Their Effects on Structural Steel and Steel Frame Buildings": "There are two opposing parties in the matter of fire- proofing in San Francisco — those who have favored the hollow tile system and those who believe in concrete as the best fireproofing material. The Bekins \^an and Stor- age Company's warehouse, the only building of consider- able size in the city constructed of reinforced concrete, has already been mentioned as resisting the action of the earthcjuake and fire. In this building the concrete acted as a perfect fireproofing protection for the steel. * * * * "There was in San Francisco, at the time of the earth- quake, only one building of considerable size constructed of reinforced concrete. This fact was due to the opposi- tion of certain labor unions to the use of this material in place of brick and stone. The building referred to is that of the Bekins Van and Storage Company at 1!)0 West Mission Street. This building had outside walls of brick, but was massively constructed on the interior with col- umns, beams and floors of reinforced concrete. It was originally intended to carry it to a height of four stories, but on account of the earthquake which occurred during construction, the building was finished to include only the second story. [It has since been fully completed to a height of six stories, as evidenced by the illustration herein reproduced]. At the time of the fire, the per- manent doors of iron were not in place and the fire 22 Earthquake-Proof Construction gained access to the front or south room, where \'er\' slight damage was inllicted. The entire main interior and tlie goCMls sldred therein were nnliarmed and tlie building has lieen in continuous use since completion. The brick building adjoining, howe\'er, was badly injured by the earthquake and was afterwards Ijurned." From the Engineering Record, \T)lume '>■'>, 1900, an article Isy J. B. Leonard on "The Effect of the California Earthquake on Reinforced Concrete"; "Plxteridr and interior \-iews are gi\'en of the Bekins Van and Storage Compan^''s l)uilding on A\'est Mission Street, near Thirteenth. This building is constructed of reinforced concrete columns, girders, l)eams and slabs, with exteriiir brick supporting walls. It was imder con- struction at the time of the earthquake, there being but three of the six proposed floors completed. The concrete for the l)asement floor and cohmms was comjileted Feb- ruary 1st, the second story columns and second floor on March "Joth, the third floor columns and third floor on April 12th. A careful examination of the concrete por- tion of the building fails to re\'eal any sign of injury or cracks as a result of the earthc|uake, \vhile the exterior brick walls have suffered se\'erely. One bay at the front of the building was filled wdth highly inflammable goods which were destroj'ed bv the fire. The eft'ect of the fire on the underside of the second fl(jor was to pit the con- crete onlv sufficiently tn expose a small portion of the bars, in a few places, but did n(")t seem to aft"ect the strength of the floor. This concrete was less than one month old. The owner of the building intends, if the new City C)rdinance permits, to replace the brick exterior walls with reinforced concrete. The conservatism of the previous btiilding ordinances com|)elled him, much against his wishes, to build originally with brick exterior walls. Mr. Ralph Warner Flart was the architect." 23 Earthquake-Proof Construction While it was naturally a source of considerable satis- faction to the Trussed Concrete Steel Company that this structure was built Kahn System, the point to be espe- cially emphasized is that it was a reinforced concrete structure "intelligently designed and honestly built," and that it has received the commendation of every investi- gator of importance. Other Buildings — California: — Although there were no other structures of any considerable size of reinforced con- crete in the district visited by the California earthquake, the comments on some of the smaller buildings are of value. Quoting further from Mr. I..eonard's article in the Engineering- Record : "In other sections near the cit}' there were small struc- tures built entirely of reinforced concrete. These recek'ed the full force of the earilnjnakc and shozced no damage there- from. They seemed to have ridden the wa\es or vibra- tions, as one occupant describes it, as though they were so many cast-iron boxes rising and falling en bloc, with an entire absence of the rumbling and grinding noise which was prevalent in all other classes of construction. "An inquiry among architects and engineers together with my own observations, have failed to reveal any instance of failure on the part of reinforced concrete. Its general behavior has been such as to make it the most favorably considered material for the rebuilding of San Francisco by the investing public." From a letter to the Trussed Concrete Steel Co., writ- ten by one of the leading architects in San Francisco: "Up to the present time (May 1, 190U), our examina- tions have shown that concrete, in any form, has stood the earthquake and fire perfectly. Terra cotta, in a few buildings where we used it, was not satisfactory. The library we have just completed out of the city, suffered 24 Earth quake-Proof Construction a severe shock. There is not a crack showing. It was built entirely of Kalm reinforced concrete. (Signed) William E. Curlett." At the Leland Stanford University there was pre- sented a splendid proof of the superiority of reinforced concrete over brick construction. Quoting again from Bulletin 324, of the U. S. Geological Survey; J. S. Sewell's report : "The buildings of the third class at the Stanford Uni- versity were built of concrete. The girls' dormitory had concrete walls and timber interior construction, and in the central jiortion ni the Leland Stanford Junior Museum, the oldest part of the building, the walls and interior construction were of reinforced concrete. There were two wings Iniilt of brickwork with reinforced concrete floor construction. It is reasonable to suppose that the intensity of the force applied to this building by the earth(|uake was nearly uniform over the entire structure. The two brick wings were practically shaken down, suf- fering, I should judge, more than iifty per cent damage. The reinforced concrete central portion, viewed from the exterior, seemed absolutely undamaged. In the interi(.)r a few cracks had opened up, but the}' were not of serious consequence. I should judge that a few thousand dollars would easily cover all the repairs to this part of the build- ing. Its valuable contents were, to a large extent, thrown to the floors and smashed, involving a considerable loss, but the structure itself suffered almost no injury. The only damage to the girls' dormitory was caused by a chimney that toppled over and crashed down through the roof, doing some damage on the inside. The concrete wall shovi'ed (;ne or two cracks which however, were said to be shrinkage cracks that had appeared soon after the building was finisherl. The earthquake apparently had caused no visible damage of any sort in the exterior walls." 25 Earthql'ake-Pkoof Construction 26 Earthquake- Proof Coxstkuction The eminent Italian engineer, M. de Palo, during his \isit to Costa Rica subsequent to the earthquake in that coiuitry, made the following remarks. "\'ery little had been done in San Francisco prior to I'JUt; in reinforced concrete, and the whole number re- duced itself to two buildings: one at the Leland Stan- ford Universit\' and the other in the lower part of the cit}-, a four-story building intended as a warehouse for machinery. Both ciinstrtictions supp(jrted the earth move- ment admirably and it is interesting to note what hap- pened at the Stanford University. The building was con- structed on pilasters and footings to a height of two stories, the third terminating in a cupola. Possibly from a poorly conceived idea of econom}', the spaces between the pilasters were filled with brick walls. When the shock came, the reinforced concrete remained intact, while the brick walls were totally shattered. This ex- ample in itself is sufficient to recommend this type of construction, which now has l)een adopted in nearly all countries, especially those in zones of high seismicity." The discussion of the beha\'ior of buildings in the Cal- ifornia earthquake may well be closed by the following W("irds from an editorial which appeared in the Engineer- ing News, \'olume .")."), lOOG, No. 'i\. "Reinforced concrete made an enviable record in the recent California earthquake disaster. No one, we believe, will dispute this statement who reads with an open mind the accounts of the behavior of this material published in this and preceding issues of Engineering News, It is true, of course, that there was not a large amount of reinforced concrete construction within the area of greatest damage and that the buildings in which it existed were not large or loft"\', but this does not remove the fact that ri-cry rein- forced eoiierete building in the district z'isitcd by the earth- quake and fire is still standing, with only minor damages to be repaired," 27 Earthquake-Proof Construction W 3 O J3 3 S c u > o o Eartiiquake-Proof Construction Jamaica: — The disaster of January 14, lOOT, in Jamaica, left standing- in that city, according to the report of Comte de Montessus de Ballore, in his "La Science de Seismo- logique," only two structures, both cf reinforced concrete. At any rate the behavior of structures nf this material was such that at present practically every building in Kings- ton of any importance is of reinforced concrete and of these, a very large percentage are of Kahn S)'stem, As an instance of the action of concrete structures, note the following letter written b_v the owner of an estate in Port Antonio, published in Cement Age, March, 1907, in connection witli an article entitled "A Concrete House in the Jamaica Earthquake." "I write }-ou to let you know that the house at 'Folly' and all the other concrete erections upon the place have passed through the late earthquake without showing the least crack or shake. From the accounts in the papers, which are all derived from sources desirous of minimizing the violence of the shock upon the north side of the island, you will get a ver}' false idea of it. Perhaps the relation of the following fact will enable a'Ou to appreci- ate the damage of moA-ement to which \\'e were subjected. "C)wing to misjudgment of proper time of repairs, when we arri\-ed here we found A-ery little water in our reservoir, which was soon consumed. An unparalleled drought followed, and we have not had a drop of fresh water since about the first of January. Consequently, we have used our bath tubs all OA^er the house as tanks for salt water for use in flushing the water closets. At the time of the earthqtiake, all bath tubs put tn such use Avere about half full of sea water. In every case a considerable part of the water was splashed over the sides or ends of the bath tubs upon the floor of the bath rocims. The rumbling noise which momentarily preceded the first and heaviest shock, and which seemed like the passage of a train of cars over the roof, droA'e us out of doors, and it 29 Earthquake-Proof Construction seemed as though the house must be shaken to pieces. But we soon returned to it to ascertain what damage had been done, and found onh' the bath room floors flooded, as I have stated. "I give you this information l^ecause it is a great sat- isfaction to feel so much security in the strength anfl solidity of our house. Very truly vours, Alfred Mitciiell." The buildings on this estate, besides the main resi- dence, which was about 240 feet in length, over all, in- cluded a ten-room house one storv high, for the coach- man and other white employees on the estate, a stable about 90 feet by 56 feet with a court yard in the center, two pavilions located at points commanding attractive views, power house, reservoir for domestic water supply, a bridge of 'o')-ioot span, and a gate lodge commanding the entrance to the pri\ate grounds. All of these buildings were constructed of reinforced concrete and as the owner states, suffered no injury. No better example of successful earthquake-resisting construction can be found anywhere than this group of structures, including as it did a A-ariety of types, and it is con\'incing evidence of the worth of the materials used in their construction. Messina. — In connectirm with the disaster of December 28, 1908, there appeared the following statement in the Paris edition of the New York Herald. "The only buildings that remain standing in the citv are a lunatic asylum and four or five houses built of rein- forced concrete. It is a strange sight to see these houses standing unharmed amid the ruins.'' Tiie report of Professor Nakamura nn the ^lessina earthquake mentions that a reinforced concrete floor in a rubble masonry house fell without breaking when the 30 Earth quake-Proof Coxstruction masonry wall cnllapscd ami that a reinforced ci;ncrete res- ervoii at a little distance from Messina was absolutel}' undamaged. The Royal Commission, ai^pointcd by the Italian Gov- ernment to in\-estigatc the -Messina earthquake and to prepare a set of regulations fr)r construction in districts of high seismicit}-, reported that "of four reinforced con- crete structures in Messina none were injured," and called especial attention to the fact that the covering (jr cuh'ert of reinforced concrete over the stream I'ortalegni where it ran through the city, did not co!lap\se under the A\-eight of the debris. As a result of the destruction of Calabria in 1!HJ,") and of Messina, in 1!)0S, the ".^ocieta Crjoperatix'a Lombarda di La\"ori Pufjblici" opened a competition for the study and application of s}-stems of construction best adapted to localities sul^ject t(j earthquakes. The awarding commit- tee was selected In" the College of luigineers and Archi- tects of Milan, and comprised the leading seismologists, architects and engineers in Italy. ( )\-er two himdred in- diA'iduals and firms from all o\'er the ci\'ilized world com- peted and presented ])lans, svjccifications and mridels of structures. The awarding committee reported in part as follows : "The t\'pe of structure ^^d^ich appears to predominate among the plans su])iuitted for buildings of a permanent character is of 'baraccate' construction: including the sim- ple and (jriginal structure of 'Bourbon baraccate' made of a cage of wood buried in masonry, and the later form de- signed in accord with modern methods, in which the steel alone or in combination with concrete, brick, or ceiuent block, produces with e(|ual facility, and with greater safety, the degree of stability ensured by the wood skeleton. Finally plans were submitted of a true and proper mono- lithic construction in reinforced concrete, Avhich in this instance, attracted the attention of the ablest engineers on 31 c ^ 1— ( a; CO tn Hh c c ^ O m :=! 13 B o "^ JJ c o 3 a_» i- u u .- a. >, c > "S o CO o"^ ^ E ^ •n C >. o ^ H OJ u. c < O 32 Earthquake-Proof Construction account of the ease with which this material adapts itself to the solution of every [jroblem of construction." The first three prizes awarded in this competition were for structures of reinforced concrete. Mario Baratta, one of the m(jst eminent seismologists in Europe, in his report "Le Nuo\'e Costruzioni in Ca- labria," says of reinforced cimcrete: ''This system, in my opinion, represents where it is an economic possibility, the best solution of the complex problem of construction in countries subject to earth- quakes. Walls, ceilings, and roofs of reinfdrced concrete make a monolithic mass which has for its especial property the ability to resist the greatest seismic shocks and to undergo deformation without endangering the safety of the inhabitants of the building." Philippine Islands. — The large amount cif reinforced concrete work that has been done in the Philippines is an indication of the confidence with which this material is regarded in an earthquake country. A letter from Mr. fiarr)" Alhm, late Supervising Architect for the V. S. Army in the Philippines, to the Trussed Concrete Steel Co., is of interest in this connection. jMr. x\ll)'n was also archi- tect of the Armv & Xavy Club and Associate Architect of the Manila Hotel, concerning which he writes: "Gentlemen : — You may be interested to know that the Army and Navy Club which was ])ractically completed, and the Manila Hotel which was well under way, both withstood the effects of the recent eruption of [Mount Taal in Januarv, 1911, without any damage whatever to the buildings. During the eruption, !)G4 distinct shocks were recorded in Alanila of which at least -iO were strongly and generally felt. Concrete construction generally through- out the city was uninjured by the shocks, but it was a source of especial satisfaction that the green concrete of these two large buildings stood up perfectly. 33 Earthouake-Proof Construction "Reinforced concrete is the standard form of construc- tion in the Islands, and the behavior of the structures men- tioned, both of which were built Kahn system, has gone a long way towards convincing the most skeptical. Eastern Engineering Company, (Signed) Harry Allyn, General Manager." Innumerable other instances might be noted, but those given are sufficient to prove that reinforced concrete struc- tures "intelligently designed and honestly built" will suc- cessfully resist earthquake shocks. It is a remarkable in- dication of the worth of the material that structures of re- inforced concrete stood up where buildings of other ma- terials failed, but the most significant fact is that there is on record, in the numerous works which have been re- viewed, no instance of the failure of a reinforced concrete structure ; with the exception of the Cyclorama, on Straw- berry Hill, in San Francisco, which failed through the un- dermining of the foundation, caused l^y a slip of the earth amounting to five feet or more, and not through any fault of the construction itself. Chimneys. The falling of chimneys is one of the most dangerous and at the same time common features of seismic disturb- ances. The heavy masses of brick and masonry crashing through the roof and floors of a building often cause the collapse of the entire structure and heavy loss of life, whereas if the chimney had not broken ofl:", the damage might have been of a less severe character. During the California earthquake, brick chimneys on school buildings fell upon roofs and passed through every floor to the base- ment. If the hour had been later and the schools filled, as usual, the loss of life would have been terrible. .34 Earthquake-Proof Construction Chimneys of brick, tile and masonry are practically never reinforced adequatel}', and the ratio of the height to the base being large, are very susceptiljle to earthquake shock. A steel stack securely guyed is fairly safe against shock, but it is non-fireproof and the disastrous fires which have followed earthquakes have shown this to be quite as prime a consideration as ability to resist seismic move- ment. The remarks of ]. S. Sewell, in the bulletin of the Geo- logical Surve}' on the San Francisco disaster, previously mentioned, are to the point. "Chimne3's seemed to be shaken down everywhere ; even where there was no other damage, this result was almost tmiversal. The chimneys, as a rule, were built of bricks laid in lime mortar, and generally broke off at a point where they came through the roof. Reniforced con- crete chimneys with a terra cotta lining would be very lit- tle more expensive than the kind that were ordinarily built in San Francisco, and would have suffered very much less damage. * '■' * * Appearances seemed also to warrant the conclusion that in the vibration, some chimneys were brought up short against the roof framing and thus caused to break off at this point. If there had been a little more room for relative vibration between the chimney and the framing, it seems possible that some of these chimneys would not have fallen. The best way to prevent such damage is to build the chimneys of reinforced concrete or some other material that has both rigidity and great ten- sile strength. Such chimneys would not ordinarily break off even though they jostled against the roof timbers." Still better results will be obtained when the roof and chimney are of the same material and tied together in one monolithic mass. Derleth says: "Chimneys in San Francisco were built of brick and very often without cement in the mortar. With few exceptions, the chimneys were thrown down by 35 Earthquake-Proof Construction ; o ' re w lu ^ 1-1 in c o c O 36 Earth quake-Proof Construction rupture within the middle third of the height. A number of li\'es were lost by tailing power-house chimneys. In the future, I believe chimneys should be built of reinforced concrete." Reinforced concrete chimneys, being monolithic and adequately reinforced to resist bending, are ideal for dis- tricts subject to earthquakes, and the material safety en- sured b}- their use should absolutely prohibit any other type. Bridges. Almost without exception, bridges have suffered dam- age through the tendency of the banks of a stream to approach each other under seismic shock. To escape de- structi(jn therefore, the bridge must be capable of resist- ing extraordinary compression and longitudinal shear, or must be provided with a plane of weakness at one or both abutments where a differential movement may take place without serious injury to the structure. If the latter scheme is adopted, the bridge will slide over its abutments and will be damaged to some extent, the amount depend- ing upon tlie nature of the vibration in the bridge and whether the vertical component of the shock is sufficient to cause the bridge to jump from its seat, but if the struc- ture is a UKjnolithic mass which has sufficient strength to resist the stress caused by the earth flow, it will be un- injured. Here again a deep foundation carried well dowr below the region of surface movement is essential. Tile damage to bridges during earthquakes has always been \'er}' hcav)-, although the subject has received sur- prisinglv little attention from seismologists. In the Alino- Owari earthquake of 181)1, in Japan, a brick railwa}' bridge near the liiwajima ri\-er failed; the abutments pushed up and back and the arch Ijroke into two quadrant-shaped masses and collapsed int(j the river. The great Kisogawa bridge, consisting of long span through trusses carried on 37 Earthquake-Proof Construction massive piers, was seriously damaged, and the foundations were sheared, as one writer says, "like sticks." Of this structure Milne and Burton say: "The lateral shifting of the foundation, by which the distances between piers has been reduced, has been the result of a permanent compres- sion which, had the bridge been represented by a line across the river bed. would have contorted it into one or more snakelike bends." The five-span truss bridge over the Nagaragawa river in Japan, damaged by the same earthquake, is per- haps the most remarkable example on record of the action of a bridge under earth flow. The piers at the adjacent ends of two of the trusses collapsed, letting the ends of the trusses fall into the river bed, the other piers failing partially by longitudinal displacement. Despite this, and the additional fact that the middle spans suffered consid- erable lateral movement, the connections between trusses were unbroken and the bridge was still continuous, thus indicating the remarkable shortening that must have oc- curred in the distance between banks. In the California earthquake the Salinas highway bridge, an ordinary single-span truss, is a typical exam- ple. In this case one abutment was not disturbed, but the other was bent back at the top and the ground underneath moved out toward the river, an estimated distance of six feet. Professor Hobbs has investigated this subject thor- oughly in "A Study of the Damage to Bridges During Earthquakes," published in the Journal of Geology, Vol. 16, 1908. The following extract from J. B. Leonard's report in the Engineering Record, previously mentioned, illustrates the action of reinforced concrete bridges in California at the time of the earthquake. "The reinforced concrete bridge at Pollasky, consisting of ten 75-foot spans, together with wings, a total length 38 Earthquake-Proof Construction of 780 feet, described in the Engineering Record of Feb- ruary Si, 190G, sliows no defect whatever from the earth- qualvc. The 112 foot arch designed by the writer, which was built across Dry Creek in Stanislaus County, near the City of Modesto, also passed through the temldor without showing the slightest sign uf crack or failure." i'rulessors Marx and Wing noted in the vicinity of the fault, a number of concrete bridges, all of which were un- injured. Attention has already been called to the bridge on the estate of Mr. Alfred Mitchell in Jamaica, which suffered no damage from the shock, and to the concrete covering over the Portalegni river in Messina which stood up under the weight of the debris. Mr. Humphrey, in the Bulletin of the Geological Survey, reported: ''At the bottom of Strawberry Hill is a bridge crossing over Stow Lake. This bridge is made of concrete and shozued no signs of cracking although the batiks of the lake slipped into the zvatcr. As examples of two modern and contrasted types of earthquake-resisting bridges, photographs of the "Ponte Regina Elena" in Messina, and the Yoshida bridge, now under construction in Japan, are here reproduced. In connection with the former, an article appeared in The Engineering News, June 4, 1910, entitled, "A Reinforced Concrete Girder Bridge in an Earthquake Region." "At Alessina, Sicily, where such havoc was wrought by an earthquake a year and a half ago, there has been erected recently a rather attractive bridge of reinforced concrete, shown by the photographic view herewith. This bridge, incidentally, is one of the first perma- nent structures to be completed in the rebuilding of the city. It is known as the Ponte Regina Elena. Special ef- fort was made to give it an attractive finish by ornamen- tation of the girder faces as w^ell as in the disposition of the general outline of the structure. The simple gas-pipe 39 Earthquake-Proof Construction *!*■ ,■!. Is limy 40 Earthquake-Proof Construction railing is not out of harmony with the heavier appearance of the bod}' of the bridge. "While the bridge was constructed by Italian contrac- tors, M. G. Cervello & Co., of Palermo and Messina, an American type of reinforcement, that of the Trussed Con- crete Steel Co.. of Detroit, Alich., was employed. The central span of the Ijridge is 3!J.4 ft. (1,2 m.) in the clear, and each of the two side spans is 12. fi ft. (3.8.5 m.) in the clear. The deck of the bridge is 2-4. G ft. {7.0 m.) wide, of which 30 ins. on either side is represented by the overhang of the sidewalk, the main outside girders being 19.7 ft. (6.0 m.) out to out. There are five longitudinal girders, spaced 3.77 ft. (1.1-5 m.) apart in the clear. Each girder is 32 ins. deep (including the 5-in. floor slab) ; the outside girders are 10 ins. thick, the others 12 ins. The end fillet- ing of the girders contains diagonal reinforcing bars ar- ranged like brackets, and these are tied to the up-and- down reinforcement of the piers." The Yoshida bridge was designed by the Trussed Con- crete Steel Co., and is being erected under the supervision of Dr. Ishibashi, City Engineer of Yokohama. It consists of a central arch span of 60 feet with smaller arch spans at each end of twenty-five feet. On account of the dam- age from earthquakes, special precautions were taken in the design, to preserve the monolithic character of the structure when subjected to seismic shocks, by carrying the arch reinforcement well down into the piers and by changing the lapping of the steel in the intrados so as to alternate the same on either side of the crown, thereby reducing the laps by half at any one point. Structures such as these will resist the compressive ac- tion of the banks of the stream and as the foundations are carried well down to firm ground (in the case of the Yo- shida bridge, piles are used), the surface earth will flow around the abutments and will not cause serious damage. 41 Earthquake-Proof Construction Underground Construction. A very serious result of the flow of surface earth, due to seismic shocks, is the destruction of gas and water mains and sewers. Aside from grave sanitary aspects, the city is practically at the mercy of the disastrous conflagra- tions which, following earthquakes, often do more dam- age than the temblor itself. Professor Derleth's words on this subject are of great value, although there is a difTer- ence of opinion as to the advisability of his plan of a flexible pipe instead of a stiiT monolithic construction. "The brick sewers (in San Francisco) were universally helpless to resist destruction in these regions, and the cast iron water and gas pipes fared no better. I believe reinforced concrete sewers in these districts would have shown much greater resisting qualities, but I am con- vinced that even such material could not withstand the earthquake stresses on the dividing line between made and filled ground. At such points, flexible joints might have helped the sewer and water pipes, but it is difficult to conceive of a practical means for procuring flexibilitv at any point in a brick or concrete sewer. Moreover,; it would be requiring a power of prediction not resting in human beings to determine the proper location for flex- ibility. Important water pipes, wherever possible, should avoid soft ground by going around it and those that must traverse filled areas should be of riveted steel or wrought iron with flexible joints at intervals. Greater prol>al;iility of resistance to rupture might be further ensured bv en- casing pipes traversing the most treacherous ground in tunnels of reinforced concrete with suitable clearance be- tween the pipe and the tunnel walls. An added advan- tage of this scheme would be ease of inspection." The practicability of this plan for important pipes was proven in the recent earthquake m Mexico, as the tunnels of reinforced concrete in Mexico City gave perfect protec- 42 Earth quake-Proof Construction tion to the pipes contained therein, while conduits out- side the city failed generally. The report of the committee on sewers of the Ameri- can Society of Civil Engineers contained in the general report upon the San Francisco earthquake (Trans. A. S. C. E., Vol. LIX, 190rj, states that "In San Francisco a reinforced concrete sewer, on a pile foundation where the ground does not furnish suitable support, will probably^ give the best satisfaction." The mimolithic character of concrete conduits is a more effectual insurance against earthquake shocks than any number of flexible joints which, however well designed, can take up only a ver}' limited amount of differential movement. Note the l)ehavior of a concrete culvert con- nected with the San Andreas dam in California, as set forth by Sewell in the Bulletin of the Geological Survey. "A concrete culvert was connected with this dam and one of the worst transverse cracks noted ran diagonally over the cuh'crt, but the culvert itself was uninjured.'' The beha\-ior of a flexible joint in this instance would have l)een at least problematical. The remarkable stiff- ness of concrete conduits and tunnels and the impossibil- ity of concentration of stress as at riveted joints (accord- ing to Derleth, the Crystal Springs conduit in California was broken at the "transverse circular riveted joints" and the Pilarcitos conduit, in a distance of three miles, had nineteen ruptures, e\"er\- one of which occurred at "trans- verse riveted joints") are convincing reasons for the em- ployment of this material in underground structures. 43 IV. FIREPROOFING The problem of adequate fireproofing is of the most extreme importance and especially in districts of high seismicit)', as disastrous fires resulting from fallen chim- neys and broken electrical connections almost invari- ably follow earthquake shocks and frequently cause far greater damage than the temblor itself. There is so much conclusive evidence and such unanimity of opinion on the superiority of reinforced concrete as a fireproofing material, and metal window sash with wire glass as a further protection, that it is not necessary to enter upon an extended discussion. The basis of the fireproofing qual- ity of concrete is of course, the fact that the coefficients of expansion of concrete and steel are practicallv the same and that there is consequently no tendency for the concrete to crack away from the steel. The necessity for metal window sash and wire glass was well demonstrated in San Francisco where many buildings which were other- wise fireproof were gutted by fires that found entrance through unprotected openings. The methods of protec- tion against fire and the need thereof are now well un- derstood by architects and engineers. The immense destruction of property and the terrible loss of life in the disasters in Calabria and Messina, Cal- ifornia. Jamaica and Costa Rica in the last few years have shown the urgent necessity for a thorough study of the problem of earthquake-resisting construction, and have indicated the solution to be the general employment of reinforced concrete structures "intelligently designed and honestly built." 44 REFERENCES HoDBS, W. H. — Engineering- and Building Construction in Eartliquake Countries; Engineering Magazine, Vol. XXXVII, No. 6, September, 1909. A Study of the Damage to Bridges During Earthquakes. Journal of Geology, Vol. 16, 1908, pp. G36-G53. Milne, John. — Seismology. CoAiTE DE ]\IoNTESSus DE Bai.lore. — La Scieuce de Seis- mologique. Knott, C. G. — Physics of Earthquake Phenomenon. KiKUCHi, Baron. — Seismological Investigations in Japan. Jordan, David Starr. — The California Earthquake of 1906 ; containing articles by David Starr Jordan, John Casper Branner, Charles Derleth, Jr., G. K. Gil- bert, Stephen Taber, F. Omori, Sc. D., H. W. Fairbanks, and Mary Austin; published 1908, by A. M. Robertson, San Francisco. American Society of Civil Engineers. — Report of the General Committee and Six Special Committees of the San Francisco Association of Members of the American Societ}^ of Civil Engineers upon the San Francisco Earthquake of April 18, 1906. Trans. \'ol. 59, 1907', pp. 208-329. Geological Survey. — Bulletin No. 324, U. S. Geological Survey, The San Francisco Earthquake and Fire of April 18, 1906. Articles by G. K. Gilbert, R. L. Humphrey, J. S. Sewell, Frank Soule, and J. A. Holmes. Herschel, a. E. FI. — Report on the Effects of the Earth- quakes of April 13, and Alay 4, 1910, on the Buildings at Cartago and San Jose, Costa Rica, with Recommendations on Earthquake-Resisting Construction. A. E. H. Herschel, Building Sur- ve3'or, Kingston, Jamaica. 45 Earthquake-Proof Construction CoucHOT, Maurice G. — Reinforced Concrete and Fireproof Construction in the San Francisco Disaster. En- gineering News, Vol. 55, 1906, p. 622. Day, C. E. — The Effect of the San Francisco Earthquake on a Reinforced Concrete Floor Slab. Engineer- ing News, Vol. 55, 190G, p. 694. M. DE Palo. — Ya no Hay que Temer Temblores y Con- strucciones, published in "La Prensa Libre," San Jose, Costa Rica, June 21, 1910. Relazione della Giuria. — Concorso per Costruzioni Edili- zie, nelle Regioni Italiane soggette a movimenti sismici, indetto dalla Societa Cooperativa Lom- barda di Lavori Pubblici, sotto gli auspici del Collegio degli Ingegneri e Architetti di ).Iilano, published Milan, 1909. Maganzini et al. — Relazione della commissione incaricata di studiare e proporre norme edilizie obljligatorie per i comuni colpiti dal terremoto del 28 dicem- bre, 1908, e da altri anteriori. Giornale del Genio Civile, Rome, 1909. Mario Baratt.a. — Le Nuo\e Costruzioni in Calabria, pub- lished, Modena, 1908. Engineering News. — .\ Reinforced Concrete Girder Bridge in an Earthquake Region. Engineering News, June 4, 1910. Leonard, John 15. — The Effect of the California Earth- quake on Reinforced Concrete. Engineering Rec- ord, Vol. 53, 1906. Engineering News Editoriae. — Suggested Plans for Re- inforced Concrete Earthquake-Resisting Fireproof Building Construction. Engineering News, Vol. 55, 1906, No. 21. Cement Age. — A Concrete House in the Jamaica Earth- quake ; Cement Age, March, 1907. 4fi HY-RIB ROOFS - FLOORS- WALLS SIDINGS-PARTITIONS CEILINGS-FURRING SILOS — TANKS — CONDUITS CONCRETE WITHOUT FORMS ^uildins Product" TENTH EDITION April, 1913 Copyright 1909, 1910, 1911, 1912, 1913, Trussed Concrete Steel Co. TRUSSED CONCRETE STEEL CO. DETROIT, MICH. Hy-Rib — A Kahn Building Product M o O U 6 h o U HY-RIB Hy-Rib is a steel sheathing stiffened by rigid high ribs. The ribs and the lath are manufactured from a single sheet of steel, making it a complete unit of lath and studs. No forms are required where Hy-Rib is used in con- crete floors and roofs as the ribs give sufficient strength and rigidity. In walls and partitions Hy-Rib does away with the use of studs. The lath surface is straight and true and the expansion is such as to provide a perfect clinch with a minimum amount of plaster. Uses for Hy-Rib are found in every field of building operation — in construction work of all kinds, Floors, Roofs, Walls, Partitions, Ceilings and Furring. Curved Hy-Rib, bent in our shops, is used for Arched Floors, Culverts, Conduits, Sewers, Silos, Tanks, Reservoirs, and Tunnels. Hy-Rib greatly reduces the cost of building work because it does away with expensive field lal)or and forms, and saves time in erection. Hy-Rib makes possible permanent, enduring, fireproof construction that is more economical than wood, which burns and rots. The following pages indicate only the more general applications of Hy-Rib. We will gladly furnish detailed suggestions showing how Hy-Rib can best be used on 3'our own particular work. Hy-Rib — A Kahn Building Product OTA^pAPni Ohe:e.to fe'-ove-o-T io'-o:--ia-o" In Tr.g.nmi ATE LE/i6Tn5 Will B^ Cut rgcn UP.6EK. STmpARD LEnaT HSAT.D V-CLLB&CwiTOEDrm^SAKE , /yoOTAhPARD l-lLrvyT}l J^Ron >^KlCKTMCiy ARE^ CUT- POP. A^ULM. roe. AEXIK ri-OORCOrtSTRXICTIOH ArsvTHina rRor\ A Kadiusof I'-r Up TO A Fl-A-r ftnE&T CAM !!!>£ FOK-nisrtED /\n-( FtoR.Tion.oig. ■" .SEar\gJAT OF A Cl gcUE^ FLgoK- r^- yH.-^Tg ocTinr^ Str^w BoAf^D OHIPPEP ir\ ■Straw Boajzd PiKTrtOD OF ..ttKIPT^rlQ 0/iLY V^MEn. Sn^E-Ta 4-Rib Hy-Rib is supplied b_v our shops in any of the types of bending here shown. Note method of bundHng for shipment. Trussed Concrete Steel Co., Detroit, Mich. THE THREE TYPES OF HY-RIB 4-RIB HY-RIB. Ribs 13/16 in. liigh; 3}4 in. apart. 3-RIB HY-RIB. Ribs 13/16 in. high; 7 in. apart. DEEP-RIB HY-RIB apart. Type of Hy-Rib 4-Rib Hy-Rib 3-Rib Hy-Rib Deep-Rib Hy-Rib Gauge Nos. U. S. Standard Spacing of Ribs 3 ■-2" 7" 7" Heiglit ' Width of Ribs 1 of Sheets 24, 26, or 28 24, 26, or 28 22, 24, or 26 \¥ 1 14" IVx" \ 14' Standard Lengths, 6, 8, 10, and 12 feet. Interm-ediate and shorter lengths are cut witliout charge but any waste is charged to tlie purchaser, Hy-Rib sheets Interlock at sides and ends. In orderin.?-, no allowance need be made for sidelaps as these are provided in the Hy-Rib. Allow 2 inches for end laps where splice occurs over support?; otherwise, eight inches. 4-Rib and 3-Rib Hy-Rib is shipped in bundles of 16 sheets; Beep- Bib Hy-Rib in bundles of 8 sheets. Hy-Rib is supplied either painted or unpainted. Hy-Rib— A Kahn Building Product HY-RIB BENT TO CURVE Our shops are equipped with special rolls to bend 4-Rib Hy-Rib to any desired arc of circle with radius varying from 13 inches to 20 feet. The shop bending insures absolute accuracy and smoothness of curve and avoids the necessity of expensive special field labor. Curved Hy-Rib possesses all the advantages of straight sheets, but in a more marked degree. Circular forms of any kind are A'er}' expensive. Curved Hy-Rib does away entirely with these forms and provides at the same lime the reinforcement for the concrete. Hy-Rib is supplied at small extra charge with the fol- lowing types of curve : 1st. Circular — any arc with radius between 13 inches and 20 feet, and covering any portion of a circle less than three-quarters of the whole circumference. 2nd. Central portion straight and both ends curved to the same arc. 3rd. One end of the sheet straight, the other end curved. Trussed Concrete Steel Co., Detroit, Mich. HAND-POWER HY-RIB BENDER FOR CURVING EITHER 3-RIB OR 4-RIB HY-RIB I'iciv shows 4-Rib Ify-Rib in Machine. By snbstiluling ftUcr-ccl- lars, macliinc is readily adaf^ted for 3-Rib Hy-Rib. The H3'-Rib Hand-Power Bender is readily operated by two men, so tliat Hy-Rib can be shipped in straight sheets and curved locally. This saves greatly in freight and crating charges, as curved Hy-Rib bulks largely and is much more expensi\'e to pack and ship than straight sheets. The Hand-Power Bender curves Hy-Rib to any cir- cular arc with radius between 13 inches and 20 feet. Hy-Rib — A Kahn Building Product Arched Hy-Rib Floor for St. Mary's Hospital, Milwaukee, Wis., showing Hy-Rib ready for concreting and underside before plastering. Esenwein & Johnson, Archts. J. D. Gregg, Supervising Archt. Trussed Concrete Steel Co., Detroit, Mich. onstruction and saving time in FLOORS Hy-Rib is used in floors in connection with any type oi beam — reinforced concrete, steel, or wood. Its use is very simple. Lay the Hy-Rib over the supports with the lath side down and pour in the concrete from above. The con- crete flows through the lath surface only enough to secure a perfect clinch on the steel. The plaster is applied di- rectly to the under surface. The Hy-Rib pro\-ides in itself the furm Avurk for tlie floors and the reinforcement for the concrete, greatly re- ducing costs, simplifying construction and saving time in erection. Hy-Rib is manufactured with a rib along each side of the sheet, making a per- fect interlocking splice when two sheets are joined. A interlocking- Spllce at sides and Enda ■1 -ill- r of Hy-Blb Sheets. Similar interlocking splice is provided at the ends by allowing the two sheets to overlap. In this way absolute continuity of strength and reinforcement is provided throughout the entire floor sur- face. Floors to carry heavy loads are frequently built of con- crete in the form of an arch. For such work our shops are equipped to provide 4-Rib Hy-Rib bent to exact curve, thus the A'erv expensive circular form work is done aAvay with. Practical btiilders know that the form work is the ex- pensive and troublesome part of concrete floor construc- tion, whether straight or curved. The great economy and convenience in using Hy-Rib, which provides in itself the forms and reinforcement for the concrete, is thus apparent. Hy-Rib saves time and money. 9 Hy-Rib — A Kahn Building Product FIMSH£D FLOOK. X aS»!iSK*fiMSBK.!l'l5SiS4W««ZnSErai3»S»S»MS«i»<^ Hy-Rib sheets are laid on top of steel beam, concrete poured in and under surface plastered; no forms are used. Solid con- crete or hollow tile may be substituted for lireproofing of steel beam. COr^CR-E-TE SLAB Hy-Rib Floor— Type B. Finished concrete slab is flush with top of steel beam, giving greater head room below beams. Hy-Rib sheets are supported on the sides of beam boxes used as forms for the steel beam fireproofing. No other forms are necessary. ,SIEEP£RS. f/MSH£o noo/f PIASTER' Hy-Rib Floor— Type C. Flat ceiling is secured by constructing Hy-Rib slab on the lower flange of beam. A light cinder fill over the slab brings the finished floor flush with top of steel beam, and no forms are necessary. Hy-Rib Floors with Reinforced Concrete Beams — Types A, B and C. Hy-Rib sheets are supported on the sides of the beam boxes used as forms for the concrete beams; no other forms neces- sary. If Hy-Rib extends over concrete beams, punch out the lathing between the ribs to permit filling of the beam. 10 Trussed Concrete Steel Co., Detroit, Mich. OO/ACI^CTg. Sl-AB- Hy-Rib Floor— Type D. Ends of Hy-Rib sheets are curved (bending done in our shops) and rest on lower flange of beams. Hy-Rib provides the lireproof- ing of steel beams without the use of forms. With reinforced concrete beams the sides of the beam boxes arc done away with as the ends of the Hy-Rib sheets rest on the bottom board. Hy-Rib Floor— Type E. Arched concrete floors used for carrying heavy loads, comes to the job bent to exact curve. Ends of sheets rest o flange of beam. Concrete is poured in above and plaster to the lower surface. No forms are necessary. Hy-Rib n lower applied , Concrete f/oor- r/in/jh I '■'"^•^■V^-^-"-"-^-^-^'^'^^-'-'] iSiiSSiSiSi*)!^ \5taple or nm l'^'-^^-*fr-^^ rpV-f'r'-.Vr" -'nr"i'-V-'^Tt buMn^ paper-^ ^ ~J0/3t Replacing Wood Flooring with Cement, Terrazo, Tile, Etc. In entrance ways, lobbys, halls, bathrooms, etc., in old build- ings, the wood flooring is removed and building paper is tacked to the joists. Hy-Rib is placed and concrete poured to proper thick- ness. This concrete furnishes the necessary base for tile, terrazo, or composition flooring. 11 ^ Hy-Rib — A Kahn Building Product Under Side of Hy-Rib Floor (Type A) before Plastering Edward Ford Plate Glass Co.. Rossford, O. DeVore-ilcGornilcy Co., Engineers. Under side of Hy-Rib Floor (Type C, p. 10), ready for plaster- ing. District Court Flouse, Fall River, Mass. 12 Trussed Concrete Steel Co., Detroit, Mich. ^ Oj^: , ■^^M^ J,M "^^'^^^^!w ^^^^m^«^^ ^SSi^^^ ^ {^ ^^Si^, ,iei HPr^¥''Vi ^' r 'Jo! j^^kBS^- ^HHllttiHK!! i& lafep 1 al ^HHBI^ne- ^^^^^^^^^^^^H M tswsj^t^ Rk^]^~J| »BwP '^ ' vJi^ IHplPiliH 1 r^'^A^iH ^^HBHBHBft^^dwSlfiiJ r;;' ■ ■ . .,^^B 1 lh loHl ^^^^^^^m|Hb|[ fcj^siasisfff^ P \r^ /'#«^^B ^l« a o bo C O U K 2 X 20 Trussed Concrete Steel Co., Detroit, Mich. Deep-Rib Hy-Rib Roof, Wisconsin Mausoleum, Milwaulcee, Wis. Hy-Rib Roof for Soft Foundry Building, American Car & Foundry Co., Berwick, Pa. 21 Hy-Rib— A Kahn Building Product Or, O u ^0 u =3 22 Trussed Concrete Steel Co., Detroit, Mich. ao on a . LJ U O IQ o JO [je DC Z :Q -H ■ O •liJ C Q. 1 iL J Oo 1 ao 23 Hy-Rib— A Kahn Building Product Hy-Rib Saw-tooth Roofs, Oliver Chilled Plow Co., Hamilton, Ont. David Dickinson, Contractor. Prack & Perrine, Architects. Hy-Rib Saw-tooth Roof and Siding. Jackson Cushion Spring Co., Jackson, Mich. 24 Trussed Concrete Steel Co., Detroit, Mich. * ♦ n ffl f / ■1 B "i^^^ * H^B ^H ^^^l^^^^* '^^^^^ M^-'^z Si 1 '>' 1 n 25 Hy-Rib — A Kahn Building Product Hy-Rib Roofs, Fayette R. Plumb Tool Co., St. Louis, Mo. Hy-Rib Roofs, Kempsmith Mfg. Co., West Allis, Wis. 26 Trussed Concrete Steel Co., Detroit, Mich Concreting- Deep-Rib Hy-Rib on one of the buildings at our Youngstovvn Plant. Under side of Hy-Rib Roof, partly plastered. Note plasterer's scaffold suspended from steel truss. 27 Hy-Rib — A Kahn Building Product Load of 1,400 lbs. per sq. ft. after Fire Test of 1700' for Four Hours. NEW YORK FIRE TEST ON HY-RIB ARCH (Compiled from official report of Fire, Load and Water Test made upon cinder concrete Moor arches at Columbia Fire Testing Station, New York. Test was con- ducted by Ira H. Woolson, E. M., in co-operation with City Building Bureaus.) Span of segmental arch, 8 feet; thickness at crown, 4}4 inches; total depth at haunches, 15 inches. Concrete — Portland cement 1 part, sand 1 part, unsifted cinders 6 parts. The concrete floor arch reinforced with Hy-Rib was subjected to a continuous lire below the floor for four hours at an average tempera- ture of 1700 degrees F., floor carrying at the same time a distributed load of 1.50 lbs. per square foot. At the end of the four hours the underside of floor while still red hot was subjected to a 1>^ indi stream of cold water for five minutes. Then the upper side of the floor was flooded and afterwards the stream was again applied on the under side for five minutes. After cooling, the arch was subjected to a load of 600 lbs. per square foot. Later a 6 ft. wide section was cut out of the floor arch and this section was loaded to 1400 lbs. per square foot. Under this severe load the deflection was only % inch. As a result of this test the Building Departments of Manhattan and Brooklyn have approved the use of cinder concrete arches rein- forced with Hy-Rib, 4 inches thick at the crown, for loads up to 350 lbs. per sq. ft. and span of 8 feet. 28 Trussed Concrete Steel Co., Detroit, Mich. EXPLANATION OF HY-RIB SLAB TABLES Pages 30 and 31 Upper table gives safe loads carried by slab after the concrete has thoroughly set. Safe loads include weight of slab. In floors and roofs weight of the slab must be deducted from the loads given to deter- mine the safe live load. Lower table is used to determine the load 4-Rib Hy-Rib will carry as centering before the concrete has set. Example; Given a 6 ft. span to carry a safe live load of 40 lbs. per sq. ft. Use tables on page 30. Opposite 2-inch slab reinforced with No. 26 4-Rib Hy-Rib read 74 lbs. load. Deduct from this load 30 lbs. (weight of 2-inch slab + ^ in. cement plaster underneath), giving safe live load of 44 lbs. Lower table shows that No. 26 4-Rib Hy-Rib as centering will not support the weight of 2 inches of wet concrete on 6 ft. span, but will carry it on a span as great as 3'0". Therefore use one temporary line of shoring down the center of the span. This shoring is removed after concrete has set. HY-RIB SHEATHING., _ — '■ '— '- -■-- — ^— — — iL Temporary Supports for HY-RIB as Used in Floors and Roofs— Reqiiiired Only in Special Cases. See lower table, pages 30 and 31. DESIGNING DATA FOR HY-RIB Hy-Rib is manufactured from the highest grade of open hearth rolled steel plates, also acid resisting "Trus-Con Ingot Metal. " Cross-sectional areas of metal in Hy-Rib per foot of width, includ- ing side laps, are as follows : 28 Gauge 26 Gauge 24 Gauge 22 Gauge 4-Rib Hy-Rib 165 sq. in. .198 sq. in. .264 sq. in 3-Rib Hy-Rib llOsq. in. .132 sq. in. .176 sq. in Deep Rib Hy-Rib 177 sq. in. .236 sq. in. .295 sq. in. 29 Hy-Rib— A Kahn Building Product 4-RIB HY-RIB TABLES SAFE LOADS IN POUNDS PER SQUARE FOOT FOR SLABS REINFORCED WITH 4-RIB HY-RIB (See also table below) (Safe loads include tveight of slab.) (For saft- live loads, drdiict weight of slab.) ThicKness of slabs above base of sheathing Gauge fio. 4-rib I'y Rb Moment ofresist- anccner foot of width SPAN IN FEET 3 4 5 6 7 8 54 65 86 9 53 75 100 10 60 80 60 72 96 11 1" thick slab Wt.=12 1b9. per sq. ft. 28 26 24 965 nss 1540 88 105 140 50 60 80 39 52 IK" thick slab Wt.=18 1bs. per sq. ft. 28 26 24 1838 2205 2940 170 204 272 95 114 152 61 74 98 43 51 68 2" thick slab Wt.=24 1bs. per sq. ft. 28 26 24 2675 3210 4280 246 295 394 139 167 222 89 107 142 62 74 98 54 72 2 'A' thick slab Wt.=30 1bs. per sq. ft. 28 26 24 4125 4950 6600 380 456 608 214 257 342 136 164 218 95 114 152 70 84 112 3" thick slab Wt.=36 lbs. per sq. ft. 28 26 24 6150 7380 9840 569 683 910 320 384 512 204 245 326 142 171 228 104 125 166 80 96 123 3>P thick slab Wt.=42 1bs. per sq. ft. 28 26 24 7275 8730 11640 675 810 1080 380 4=;6 60S 241 290 386 169 203 270 124 149 198 95 114 152 75 90 120 80 MAXIMUM SPANS FOR 4-RIB HY-RIB AS CENTERING To support various thicknesses of wet concrete. For greater spans use temporary supports. Gauge of 4-Rib Hy-Rib No. 24 No. 26 No. 28 1" 5' 0" 4' 3" 3' 11" THICKNESS OF SLAB 1} 4' 0" 3' 6" 3' 2" 3' 6" 3' 0" 2' 9' 2%^ y 2" 2' 9" 2' 6" 10" 6" 3" 2' 8" 2' 4" 2' 1" 2' 6" 2' 2" 1' 11' 30 Trussed Concrete Steel Co., Detroit, Mich. DEEP-RIB HY-RIB TABLES SAFE LOADS IN POUNDS PER SQUARE FOOT FOR SLABS REINFORCED WITH DEEP-RIB HY-RIB (See also table below) (Safe loads Include weight of slab.) (Fur safr live loads, drduct wi'iuhl nf hlah.l Thickness of slabs above base of sheathing Gauge No. Deep-Rib Hy-Rib Moment ofresist- anceper foot of width SPAN IN FEET 4 5 6 7 63 70 77 8 9 10 11 12 2" thick slab Wt.=24 lbs. per sq. ft. 26 24 22 3680 4)00 4520 192 214 235 123 136 151 85 95 105 2>^" thick slab 26 Wt.=30 1bs. 24 per sq. ft. 22 4560 6090 7080 237 317 369 152 203 236 106 141 164 78 1113 120 59 79 92 3" thick slab Wt.=36 lbs. per sq. ft. 26 24 22 5790 7710 9630 302 402 502 193 257 321 134 179 224 98 131 164 75 100 125 79 99 Syi' thick slab Wt.=42 lbs. per sq. ft. 26 24 22 7000 9330 11670 365 486 606 233 311 389 162 216 270 119 159 199 91 122 153 72 96 120 78 97 4" thick slab Wt.=48 lbs. per sq. ft. 26 24 22 8250 10980 13740 430 572 715 274 366 458 190 254 318 140 187 234 107 143 179 85 113 141 92 115 94 4^" thick slab Wt.=54 1bs. per sq. ft. 26 24 22 26 24 22 26 24 22 9450 12600 15750 10680 14220 17790 492 655 820 556 740 926 314 420 525 355 474 593 218 292 365 247 330 413 161 214 268 181 242 302 202 269 336 123 164 205 139 185 231 155 206 258 97 129 161 110 146 183 122 163 204 78 105 131 89 119 149 99 132 165 87 109 98 122 82 109 136 91 5" thick slab Wt.=60 lbs. per sq. ft. 82 102 5>^" thick slab Wt,=66 lbs. per sq. ft. 11880 15840 19800 618 825 1030 396 528 660 275 367 459 92 115 MAXIMUM SPANS FOR DEEP-RIB HY-RIB AS CENTERING To support various thicknesses of wet concrete. For greater spans use temporary supports. Gauge of THICKNESS OF SLAB Deep-Rib Hy-Rib 2" 2'A'' 3" 3^^" 4" 3' 4" 2'11' 5" 5H' 6" No. 22 No. 24 No. 26 5' 6" ' 5' 0" 1 4' 6' 4' 2" 5' 0" 4' 6" 4' 0" , 3' 9' 4' 4' 3'10" j 3' 6" 1 3' 3' 3'11' 3' 6" 3' 1" 3' 7" 3' 2" 2' 9' 3' 4" 2' 8" 3' 2" 2'10'' 2' 6" 31 Hy-Rib — A Kahn Building Product SPECIFICATIONS FOR HY-RIB FLOORS AND ROOFS REINFORCING STEEL. Provide Hy-Rib, Type , Gauge for all floors and roofs. Place all Hy-Rib sheets with the lath surface downward. Inter- lock all adjoining sheets of Hy-Rib at sides and ends. Sheets shall be securely fastened together every 24 inches along the sides and at every rib at the ends by wiring or by clinching of the lapped ribs with special pincers. Where end splices occur between sup- ports, splices in adjacent rows must be at least two feet apart. Allow a lap of 2 inches where splices occur over supports, other- wise 8 inches. Hy-Rib shall be rigidly attached to steel framing by means of clips or strong galvanized wire, and to wood framing by staples or nails. These attachments shall be located at the interlocking side splices every 21 inches for 4-Rib Hy-Rib and every 28 inches for Deep Rib Hy-Rib. Hy-Rib sheets shall be supported as required by lower tables, pages 30 and 31, while concrete is being poured, and, if necessary, temporary supports shall be provided. No loads shall be placed on Hy-Rib before concreting and not until the concrete has throughly set. Planks for trucking shall be so ar- ranged as to come over supports. MATERIALS. The materials composing the concrete or plaster shall consist of : (a) Portland Cement which has been carefully tested and found to satisfactorily meet the requirements of the specifications of the American Society for Testing Materials. (b) Sand which is practically free from organic matter and uni- formly graded in size from coarse to fine. (c) Broken stone or gravel which is good, hard, dense stone — clean and of such size as to pass through a half-inch ring. (d) Hydrated Lime which is uniform in quality and perfectly hydrated. 32 Trussed Concrete Steel Co., Detroit, Mich. APPLICATION. Cover the Hy-Rib sheets with a concrete made up as follows: Portland Cement 1 part Sand 2 parts Broken stone 4 parts The surface shall be floated smooth to receive a standard roofing applied as directed by manufacturers. When the concrete has set sufficiently plaster the under side to a thickness of f^ to 54 inch with the following mixture: Portland Cement 5 parts Sand 12 parts Lime Paste 1 part The cement and hydrated lime, after being thoroughly mixed dry to uniform color, shall be added to the dry sand and the whole manipulated until evenly mixed. Add water to secure proper working consistency and sufficient long cow hair to key. The mortar shall be applied within 30 minutes from time of mixing. PROTECTION. The concrete work shall be thoroughly protected from too rapid drying and the direct rays of the sun by means of damp burlap or canvas, or by sprinkling. The concrete slab must be kept thoroughly moist in this way for at least two days after placing. EXPANSION RODS. Where the width of the building is over 200 feet in a direction at right angles to the main ribs of the Hy-Rib place 7/32 or 1/4 inch round rods, spaced 30 inches apart, on top of the high ribs and at right angles to them. ARCHED FLOORS Where curved sheets of Hy-Rib are used for reinforcement of concrete arches it is not necessary to interlock the sheets along the sides, but side ribs shall be thoroughly wired together, other- wise splice and place Hy-Rib as provided for under Floors and Roofs. 33 Hy-Rib — A Kahn Building Product 34 Trussed Concrete Steel Co., Detroit, Mich. WALLS AND SIDINGS Hy-Rib plastered with cement makes a simple and economical construction for walls and sidings. Owing to its rigid high ribs no studs are necessary. Simply set up the sheets of Hy-Rib, apply the plaster, and the wall is complete. Hy-Rib walls are ideal for sidings of industrial build- ings, such as factories, power plants, car barns, etc. Such a wall is much less expensive than one built of brick, tile, concrete block, or the ordinary t\'pe of reinforced con- crete, besides possessing all their fireproof and permanent qualities. Owing to their permanence and absence of all cost of maintenance, Hy-Rib walls are much more econ- omical than the old style corrugated iron sheets which rust out in a short time and must be painted frequently. Hy-Rib is especially suited for siding of stucco houses and for wall construction of buildings of all kinds. Occa- sional posts to carry the weight of the floors are provided and the Hy-Rib is attached directly to them, supplying the entire wall construction. Where hollow walls are desired an additional inside layer of Hy-Rib is applied, leaving an air space between the ver- tical faces. On the interior the plaster is applied directly to the face of the Hy-Rib. No furring is necessary, such as would be required for the ordinary brick wall. The air space between the Hy-Rib sheets makes a building that is easy to heat in winter and one that keeps cool in summer. The ordinary house with wooden sidings can be given a modern appearance by applying Hy-Rib sheets and plas- tering with cement — the ribs supply the necessary furring. A complete modern stucco house can be secured in this way at little cost. 35 Hy-Rib— A Kahn Building Product Some of the Buildings at our Youngstown Plant. Hy-Rib for Roofs and Sidings— United Sash for Windows, Fireproof, Daylight, and Economical. 36 Trussed Concrete Steel Co., Detroit, Mich. 37 Hy-Rib — A Kahn Building Product 38 Trussed Concrete Steel Co., Detroit, Mich. 39 Hy-Rib— A Kahn Building Product Hy-Rib Sidings for Shaft House, Detroit Salt Works, Oakwood, Mich. 40 ^ussed^o^ncrete Steel Co., Detroit, Mich. Hy-Rib Sidings, Smith Bros. Grain & Elevator Co., Ft. Worth, Tex. Kahn System of Reinforced Concrete and United Sash. 41 Hy-Rib — A Kahn Building Product Hy-Rib Roofs and Sidings, Gas Producer Building, Open Hearth Dept., l\faryland Steel Co., Sparrows Point, Md. Hy-Rib Sidings, United Sash for Windows. Quincy Gas, Electric & Heating Co., Quincy, 111. Smith, Hinchman & Grylls, Archts. 42 Trussed Concrete Steel Co., Detroit, Mich. J, 1 J \ ■ 1 1 ■ J 9 . ■w Hy-Rib Sidings, Gas Producer Bldg., Ford Motor Co., Detroit, Mich. Hy-Rib Sidings, American Automatic Railway Switcli Co., Birmingham, Ala. 43 Hy-Rib— A Kahn Building Product Hy-Rib Roofs and Sidings, Glenmore Distillery, Owensboro, Ky. Hy-Rib Sidings and Roofs, Great Lakes Engineering Works, Ashtabula, O. 44 Trussed Concrete Steel Co., Detroit, Mich. Coach Repair Shop, New York, Westchester & Boston R. R., Xcw York City. Hy-Rib Concrete Sidings — United Sash for Windows. »*«*!'<«w(Wf r ''^^^,]fP- Hy-Rib Sidings, Shops, Rutland Railway Co., Rutland, Vt. 45 Hy-Rib— A Kahn Building Product San Joaquin Light & Power Co., Bakerslield, Cal. Hy-Rib Sidings and Roofs. Building No. 16, Diamond Rubber Co., Akron, O. Note simple scaf- folding used for plastering Hy-Rib sidings. 46 Trussed Concrete Steel Co., Detroit, Mich. z .Q K 47 Hy-Rib — A Kahn Building Product cor?/7ecf//7f S^ee/ Sfi/c/s -3eam Sea 777 P/a/e C//p5 Ar?(^/e C//p5 I>o//ec/ fo Sear72 di/ do/fs poi/nh^ co/?cre/e Channel or Anqle •3/ruf'^ ^s^enec/ of bo ff on? in same ma/?/7er u/a/erprooyecf ojM Thi/c^'Cori C^a/erproo/rh^ P^iT^e (i5ee Specryyca/roTiiJ 3eam HOLLOW EXTERIOR WALLS BUILT WITH HY-RIB. As used in connection with re inforced concrete construction Vertical Section. Grooue /ormecf 6i^ p/acw(^ 6ei/e/ec/ ^fr/p^ /n co/u/nn \ ^)rm5 ie/ore poi/r/ni^ co;?cre/e \ e II /Jii^-fiu I Horizontal Section. 48 Trussed Concrete Steel Co., Detroit, Mich. 1' Beam Plate a /pi 10/2 cc (of each side lap) ■ I?ecesiei /or rnserhnq (/er//ral Anqle Sfrah formed bi^ piacinq hiocAs in form^ be/ore pour/ni^ concrete A a/aierproq/eid w/yiz Trc/3-co.'7 -T y- 3'/i'h 4 3eam Vertical Section. SECTION' of B-B SOLID EXTERIOR WALLS BUILT WITH HY-RIB As used in connection with reinforced con- crete construction. Plate a/pi. (^rooc/e wrmej ii/ I w coli/mr? J^or/7j^ Ae/ore pour/'i^i^ concre/e B •Sec/ion a/A-A \\ Column 30- CC Anifle -^■x-^' Sec/ion a/ A'A ^\\ /fo ^Z Gauoe To77ooe UJooJen p/uqs '/g''(/'k' 30' CC ' ' Column Horizontal Sections. 49 Hy-Rib— A Kahn Building Product SPECIFICATIONS FOR HY-RIB WALLS AND SIDINGS ♦REINFORCING STEEL. Provide Hy-Rib, Type , Gauge , for all walls and sidings. Interlock all adjoining sheets of Hy-Rib at sides and ends. Sheets shall be securely fastened together every 24 inches along the sides and at every rib at the ends by wiring or by clinching of the lapped ribs with special pincers. Where end splices occur between supports, splices in adjacent rows must be at least 2 feet apart. Allow a lap of 2 inches where splices occur over supports, otherwise 8 inches. Hy-Rib shall be rigidly attached to steel framing by means of clips or strong galvanized wire, and to wood framing by staples or nails. Such attachments shall be located at the interlocking side splices between sheets and shall occur at least every 14 inches for 3-Rib and Deep-Rib Hy-Rib and every loyi inches for 4-Rib Hy-Rib. Where supports are over 6 feet apart, Hy-Rib sheets shall be temporarily braced before plastering. MATERIALS. The materials composing the plaster shall consist of — (a) Portland Cement which has been carefully tested and found to satisfactorily meet the requirements of the specifications of the American Society for Testing Materials. (b) Sand which is practically free from organic matter and uniformly graded in size from coarse to fine. (c) Trus-Con Waterproofing Paste, Concentrated, as manufac- tured by the Trussed Concrete Steel Co. (d) Hydrated Lime which is uniform in quality and perfectly hydrated. APPLICATION. The plaster for the inside wall and for the first coat of outside wall shall be made up as follows; Portland Cement 5 parts Sand 12 parts Lime Paste 1 part The cement and hydrated lime, after being thoroughly mixed dry to uniform color, shall be added to the dry sand and the whole manipulated until evenly mixed. Add water to secure proper working consistency. The mortar shall then be thoroughly worked until perfectly homogeneous. This composition shall only be made up in lots that can be immediately applied, and any material that has been mixed with water longer than 30 minutes before applying shall be rejected. •Wherever it is possible the structure should be so designed that the main ribs of the Hy-Rib will extend horizontally. Where the ribs extend vertically place 7/39 in. or ]4 in. rods 30 ins. apart at right angles to the riljs. 50 Trussed Concrete Steel Co., Detroit, Mich. PLASTERING OF WALLS. Apply a first coat of this plaster, with the addition of long cow hair for key, to the exterior of all walls. While this coat is still wet scratch over the surface to form a key for the finish coat which shall be applied after the first coat has set sufficiently hard to hold it. The plaster for the exterior finish coat shall be of the same pro- portions as scratch coat except that in mixing use water to which Trus-Con Waterproofing; Paste, Concentrated, has been added in proportions of 1 part Paste to 12 parts water. The thickness of this waterproofed mortar shall be at least 54 of an inch. Finish coat shall be floated free from any porous imperfections. The interior finish shall then consist of composition above speci- fied without the addition of waterproofing and shall be trowelled to a perfectly smooth finish. Total thickness of finished wall shall be IJ-4 to 2 inches. PROTECTION. Thoroughly protect the finished work from too rapid drying and the direct rays of the sun by means of damp canvas or sprinkling. The finished work must be kept thoroughly moist in this way for at least two days after plastering. EXPANSION RODS. In walls and sidings where it is found necessary to run the main ribs of the Hy-Rib vertically, place 7/32 or 1/4 inch rods, spaced 30 inches apart, at right angles to the ribs. SIDE WALLS REINFORCED WITH HY-RIB (Minimum Requirements.) (Ribs of Hy-Rib running horizontally.) Spacing of Supports Thickness of Wall REINFORCEMENT 3 feet IK" No. 28, 3-rib Hy-Rib. 6 feet IW No. 26, 3-rib Hy-Rib, or No. 28, 4-rib Hy-Rib. 8 feet 2" No. 24, 3-rib Hy-Rib, or No. 26, 4-rib Hy-Rib. 10 feet 2' No. 26, 4-rib Hy-Rib. 12 feet 9 i/X'' ^ 72 No. 24, 4-rib Hy-Rib. Temporary brace should be used vertically where structural supports are 6' or over. 51 Hy-Rib — A Kahn Building Product Plastering flat side of Hy-Rib Partition and view from opposite side. Note perfect clinch with no dropping of plaster. 52 Trussed Concrete Steel Co., Detroit, Mich. PARTITIONS For solid partitions built either with cement, lime, or patent plaster, Hy-Rib is especially suitable as reinforce- ment. The ribs of the Hy-Rib take the place of the studs which are otherwise necessary, and do away entirely with the expense and labor of attaching sheets of lath to studs. Owing to the fact that the lath and ribs are a complete unit, made from a single sheet of steel, such partitions have extraordinary rigidity. All that is necessary is to set up the sheets of Hy-Rib — plaster both sides — and the partition is complete. No centering or studs are necessary. Thin partitions of great strength and rigidity are rapidly constructed in this way. Hy-Rib presents a flat surface to work against, assur- ing ease and speed in plastering, and requiring a mini- mum amount of material. Where hollow partitions are desired, two thicknesses of Hy-Rib are used, separated by means of Rib Studs. The sheets are placed with the lath side outward and the plaster is applied to the desired thickness. Hy-Rib is the most economical reinforcement for par- tition work. It does away with expensive field labor, saves plaster, and provides increased rigidity, besides saving time in erection. Detail of Door-Frfiming for Hy-Rib Partition. (See other details, page 67.) 53 Hy-Rib — A Kahn Building Product Hy-Rib Partition, Y. M. C. A. Building, Portland, Ore. 54 Trussed Concrete Steel Co., Detroit, Mich. ■•-Si^^^n #■ Hy-Rib Partition, Trussed Concrete Building, Detroit, Mich. Note grounds for base-board and chair-rail. 55 Hy-Rib — A Kahn Building Product Calhoun Bath House, Minneapolis, IVIinn. Cecil Bayless Chapman, Architect; F. Gottlieb A'lagney, Associate. Hy-Rib Partition Walls are handled as a unit. Mausoleum, Detroit Crematorium, Detroit, Mich. Partitions and entire construction are Hy-Rib Concrete. 66 Trussed Concrete Steel Co., Detroit, Mich. Polo Grouiids, National Baseball League, New York City. Snare & Triest Co.. Erectors. Hy-Rib used in all Sidings, Partitions, Ticket Booths, Railings, etc. National League Baseball Grandstand, Cincinnati, O. Hy-Rib Concrete Partition Walls around boxes, etc. 57 Hy-Rib — A Kahn Building Product Hy-Rib Partition, Chamber of Commerce, Detroit, Mich. Hy-Rib Partitions, Dormitory Bldg., Bishop School, La Jolla, Cali. Richard S, Requa, Architect. 58 Trussed Concrete Steel Co., Detroit, Mich. Exterior of Partition after Test. NEW YORK FIRE TEST ON HY-RIB PARTITION (Compiled from official report of Fire and Water Test made at the Columbia Fire Testing Station, New York City, upon plaster par- tition reinforced witli Hy-i t^rooue crchar2nel in ceflinq then drop same infy groove or channel in floor ^M^ooden strips 3w/de:^ for aTfachmerft of chair rail- "^ Qrooue Jirmed] \\. by beveled ' ■ Strip placed in wef ' concrefe Woode'7 ^tf-ips ■4-'ui{de. ■^for alfachmen-t of base boarc) loode-n plaas fa'^/'/e' 30'cc. ^ //o iZ aau^e _ toTKjue ar?<^le ^/^^^/^' i%:to2y2' depending ^ on the height of celling f<5ee Caf) ViSooden piag^ 50 '^1. Bnl! holes m floor and ceiling for the reception of Luooo^en plugs, /icul ^Z aaufe tonq ue ar^gles fy same '/2 %^/t.\24<^ouQe Mo cZ qaage tc/2gae anqle ■^x^" x/' about % j7fi&// of Urooue m F'/oor. D BetailofNo 22 Gaaqe Toffgae Ar}(f[e at Floor HY-RIB Partitions and Method of Attaching to Reinforced Concrete Constructon. 64 Trussed Concrete Steel Co., Detroit, Mich. 24 Gauge Channels For attaching Hy-Rib in partitions and walls. Length — 5 feet. Sup- plied in bundles of 25 channels. 22 Gauge Tongue Angles I'"or attaching Hy-Rib in parti- tions and walls. Length, .5 feet. Supplied in bundles of 25 angles. Spacings of tongues, 3;-j niches, 7 inches, IOV2 inches, or 14 inches. I BEAM 5tCTI0N A-A Rib Clips For attaching top of Hy- Rib partition to steel beam. See also Rib Clips, page 73. m- ■^ ^. lift //oar ..»TO «o j.a-///ri^,Ar,/j. Application of 22 Gauge Tongue Angle at Bottom of Partitions and Walls. Details for application at top and sides are similar. 65 Hy-Rib — A Kahn Building Product 1^ Skef^ch showing method of ereciinij lii^-H/b pariiiion /n connecrwn tv/i/; Hol/ow 71 /e f/oors Sheich sf>oiv/na mefhod of erecfinif Hi/- Rib par Hi/ on in connection tv/th wood Joists Wire 'lon(jue i^nq/e to Jionzorjta/ Mi/- Mb w/ih No. /^ iv/re eyeri/ 2/"- ^^^--^^ §f-"""'i 5;^!^ \ 1^ ^ .1 1^ 1 stretch stioivinij method of erectinc^ hi/- /?ii> partitions in connection with suspended ceiimas l"^- •■^/J} '^"'^s ' yyooden Hc/-/5i2)- sfrip for fasten/no i- ■ 'd, ■4">/i"''3"t>/oc/c~~Jl^ Ao22i^. 7bnai/e /^n^/e^'Ur'~ i>/oc/( for fasten/n(^ t>aseboard ey-eru Z.4'- Ty/o methods of fasfen/n<^ /ii/-t?/i> /itrMion to rvooden fioors. Methods of Attaching Hy-Rib Partitions at Ceiling and Floor. 66 Trussed Concrete Steel Co., Detroit, Mich. I 1 -i^ !••. i-V I HyRiO H.LJ "RiD- - Pif^cc T^ib Lain hnori^ontafy over I "w 2 i front and btacK Tor p la Stertng -2'? IS cut to r "2" csbove door oponLng i:]no(run5 to C ©I iin g -Detail of Verticdl- -studi in JDoor Tra >-ne - -Ja-Kr^b- -Mori^ontcti 5ec- tion of wdll be low Sin- 2-2-- 1 1- "-^Kib-L /y Luire. ^^^^^ SA-e-Zph 3howu2q method of <=rect2no //^-nd for 5ii-5pcnded ceilif7Q3 in connection uj(th tde ^labs HY-RIB Ceilings Suspended from Solid Concrete and Hollow Tile Floors. /^i^iy^f/c/h or/Uc/?anne/ M/-rji \ -•Cu^ hole w do/fom o/" fi/e/Ux6 T/ien /nser/- roijnj roi/ 7i and /ur:^ 30° fo rece'Ue hcoJreJ//a/ T ' //J6. M' iMtre . , Sketch shoujinq method of e recti r2q My-nb for ^u^pe/2ded ceiUng::> in cor?nectior2 witfj tlte ^/aby/pon Ol/read^ comp/e/ed. If spans are increased, or a live load is placed upon ceiling, materials of a larger size than those here specified must be used. 74 Trussed Concrete Steel Co., Detroit, Mich. -3-J/or^-J/ alor?i^ channel. *<*'*r'**"^r'^:^^^CT^ 6perral C/ip for chann e/ (urf/a^J ^e^ion JYo 2 J^lff/i «'//4 sa/zie ^pucrna. ce//ir?cj/s jh coK/rpecfy'on u/f/ih arc/?ei3' so/^/'/^ q^f/oo^s /f ipar2s are rncr-eosed, or a //'iye /oocl a p/acec/ upon ceiI:r?o, ma/er/a/i of a Zander s/ze fharp /7ere specz/'/ea' ma^Z ie used. SPECIFICATIONS FOR SUSPENDED CEILINGS Suspended ceilings shall be built of Hy-Rib attached to lines of supports, as indicated in detail; supports to be 54"-^lH" flats or IJ^" channels, with following spacing and Hy-Rib: Spacing of Supports REINFORCEMENT 2'- 11" 3'- 11" 4'- 11" 5'- 11" No. 28. 3-rib Hy-Rib. No. 26, 3-rib Hy-Rib or No. 28. 4-rib Hy-Rib. No. 24, 3-rib Hy-Rib or No. 26, 4-rib Hy-Rib or No. No. 24, 4-rib Hy-Rib or No. 24, deep-rib Hy-Rib, , deep-rib Hy-Rib. Each high rib of Hy-Rib shall be attached at each support. Interlock all adjoining sheets of Hy-Rib at sides and ends. Sheets shall be securely fastened together every 24 inches along the sides and at every rib at the ends by wiring or by clinching of the lapped ribs with special pincers. Where end splices occur between supports, splices in adjacent rows must be at least 2 feet apart. Allow a lap of 2 inches where splices occur over supports, otherwise 8 inches. 75 Hy-Rib — A Kahn Building Product 7//GL/7T// OJV /J^7?/C/f FURRING For furring the outside or inside of walls of buildings to insulate them against dampness and moisture, Hy-Rib is nailed or stapled directly to the wall with the lath side outward. The plaster is applied directly to the face of the lath. An air space of ample size is secured back of the plaster. No furring strips or studs of any kind are neces- sary as these are supplied by the ribs. An air space of 3/; inch is provided by using 3-Rib Hy- Rib and one of IJ/^ inches by the use of Deep-Rib Hy-Rib. Hy-Rib is extensively used as a furring for insulation around boilers; in cold storage plants; and on roofs to pre- vent condensation. The air space between the ribs stops the conduction of heat, cold and moisture. Hy-Rib does away entirely with the great labor ex- pense of attaching loose sheets of lath to separate furring strips, and saves time in construction. 76 Trussed Concrete Steel Co., Detroit, Mich. SPECIFICATIONS FOR FURRING Three-Rib Hy-Rib or Deep-Rib Hy-Rib shall be placed with the lath side away from wall. It shall be fastened to the wall by means of staples or nails occurring- at the high ribs every ::8 inches across the width of sheets and every 36 inches along their length. Inter- lock all sheets at ends and sides and allow 1 inch end lap. Alt Heidelberg, Fort Wayne, Ind. J. M. E. Reidel, Archt. Stucco on Hy-Rib Used as Furring on Brick Wall. 77 Hy-Rib — A Kahn Building Product Hy-Rib Concrete Cottage — E. M. & W. Ferguson, Fisher's Island, N. Y. — F. E. Hine, Architect. Hy-Rib Concrete Residence — Dr. Tcrriberry, Fislier's Island, N. \'. James Sweeney, Architect. 78 Trussed Concrete Steel Co., Detroit, Mich. INDUSTRIAL BUILDINGS In Factories, Foundries, Macliine Shops, Rolling Mills, Car Barns, Round Houses, Power Plants, Elevators — in fact, industrial buildings of all kinds, Hy-Rib is used exten- sively for siding and in floor and roof construction. The cement finish gives a good, clean-cut, business-like appear- ance to the building. The total absence of expense for repairs makes it far more economical than the old style corrugated iron sheets or wooden sheathing. BUSINESS BUILDINGS In Office, Store and Public Buildings, Hy-Rib finds its principal uses in partition, ceiling, floor and roof construc- tion. Thin solid partitions less than 2 inches in thickness and of great rigidity are obtained by using Hy-Rib. Such partitions are strictly fireproof and in this way buildings can be subdivided into fireproof compartments, which prevent the spread of fire. Partitions built of Hy-Rib, besides possessing greatest strength, are the lowest in cost of any strictly fireproof method of building and are built more rapidly and with less labor. RESIDENCES, GARAGES AND SMALL BUILDINGS {See also Special Folder on Hy-Rib Garages, sent on request.) The building of concrete residences and smaller buildings has long been popular, owing to their permanence, fire- proofness, and unusual possibilities for artistic treatment. The cost has been the one item which has hindered a more universal adoption of this type of building. The cost of lumber, field labor, and special contrivances necessary to carry on the ordinary type of concrete con- 79 Hy-Rib — A Kahti Building Product Hy-Rib Residence of W. Rosberry, Roslindale, Mass. Hy-Rib Residence for Miss Alice Henck, Santa Barbara, Cal. Thomas Nixon, Architect. 80 Trussed Concrete Steel Co., Detroit, Mich. struction, makes such work expensive in small buildings. Hy-Rib does away entirely with all this centering and special work, greatly reducing the cost. For small buildings such as garages, sheds, barns, etc., a single thickness wall of Hy-Rib plastered with cement is ample. To carry the floor and roof loads provide occa- sional posts built up of steel members, wooden scantling, or reinforced concrete. Hy-Rib is attached rigidly to the posts by means of Hy-Rib clips, wires, or staples. For dwelling houses an air space should be provided in the outside wall. The following method for constructing stucco walls, will give by far the best results, although the other methods outlined are satisfactory: fnterior Hnu/i ■)VaU F/a^ter -Pi b Lath -/iir Sp(3ce Atr Space Z'i4'Jtud Ny Fib y^ ririLjh Coat Oi'' ^Fhint wood under CGmpn/ mortar With Creosote or asphalt paint /■fc/J?ib fastened to studs- bz/ Starter ot^er each ^b. Waterproofed Cem errt F/aster Set up an ordinary "balloon" frame structure with 2x4 studding spaced 16 to 24 inches apart, and put all tem- porary bracing on the inside. Fasten Hy-Rib at each rib to outside of studs with staples or nails. Use 3-Rib Hy-Rib with ribs extendin;:;- horizontally, and lath surface against studs. Interlocking My-Rib sheets at side and ends, securely wiring or clinching them every 24 inches along sides and at every rib at ends. Paint the studs with creo- sote or asphalt paint along the entire outer face, and at least an inch back on the sides. Plaster this Hy-Rib on the outside with cement mortar (mixed and applied as directed on page ."0) to a thickness nf ]i< inches and give it any finish desired. The last M" of plaster finish should be waterproofed with Trus-Con Waterproofing Paste, Con- centrated. 81 Hy-Rib — A Kahn Building Product Vertical Section Through Window. DETAILS OF EXTERIOR WALLS OF RESIDENCES. Showing Hy-Rib on out- side and Rib Lath on in- side. , /ff r,l rhor L'nff Vertical Section Through Outside Door. Horizontal Section Through Window \fap, Horizontal Section Through Outside Door. 82 Trussed Concrete Steel Co., Detroit, Mich. Then back plaster the Hy-Rib with similar mortar to a thickness of about half an inch. This construction insures absolute protection for the steel, and when the mortar has set you have a 2-inch rein- forced concrete slab, solid as rock, and much stronger and more rigid than the ordinary matched sheathing of which it has taken the place. On the inside of the studding tack thin asbestos board or a very heavy tarred paper, then %-inch furring strips, and heavy Rib-Lath on which plaster ^'g-inch of cement mortar or good plaster, and the regular finish coat. In this way you have secured a house which possesses the following advantages : 1. Practicall)' fireproof, due to the heat-resisting qual- ities of the 2-inch reinforced concrete slab on outside. 2. Absolutely waterproof and dampproof. 3. Easy to heat in winter and keep cool in summer, owing to the double air space in the wall. 4. Practically indestructible owing to the permanence of the reinforced concrete wall. 5. No expense for maintenance, such as painting, re- pairs, etc. 6. Unusual architectural beauty because of the artistic effects that can be secured with stucco. 7. Low first cost. This method outlined above gives a wall of almost un- limited strength and rigidity, and is suitable for large buildings. For small cottages and for structures in which the total wind pressure will not be great, some saving may be effected by using HEAVY BEADED PLATE RIB-LATH in place of Hy-Rib, on the outside, plastering it in the same manner on both sides to a total thickness of l}i inches or more. (In this stucco construction it must be borne in mind that the only way to insure per- manence is to have a real reinforced concrete slab on the 88 Hy-Rib— A Kahn Building Product Workingmen's Cottages of Hy-Rib Concrete. Residence of N. J. Spaulding, Ionia, Mich. An old Wooden House Transformed into a Modern, Permanent Residence hy Overcoating witli Hy-Rib and Stucco. 84 Trussed Concrete Steel Co., Detroit, Mich. outside. Hy-Rib is necessary for medium and large-sized residences. For smaller cottages no lath weighing less than 4}4 lbs. per square yard is strong enough to properly reinforce a concrete wall.) Another method which has been extensively used in our colder climates is to place on the outside of the studding fg-inch matched sheathing, heavy building paper, and Hy-Rib plastered with cement one inch thick and properly waterproofed. The ribs of the Hy-Rib do away with the necessity for furring strips, required where steel lath is used. For our milder climates the furring strips may be omitted in the first two methods described and the paper sheathing may be omitted in all three cases. "OVER-COATED" HOUSES An old, wood-frame house can be" readily transformed at nominal expense into a modern concrete building by the use of Hy-Rib. The Hy-Rib is placed against the wood clapboards with the ribs extending horizontally and the lath surface outward. The Hy-Rib sheets are inter- locked at sides and ends, and securely stapled or nailed to the wood sheathing at least every 24 inches in both directions. Plaster the Hy-Rib with cement mortar mixed and applied as directed on page 50 to a thickness of one inch. The outside }\' finish plaster should be water- proofed with Trus-Con Waterproofing Paste Concentrated. The transformation made in a house in this way is very wonderful, enhancmg the value and the life of the prop- erty, and protecting it against fire. 85 Hy-Rib— A Kahn Building Product Hy-Rib Garage for T. H. Kane, Youngstown, O. Ready for Plastering and Completed. Write for Hy-Rib Garage Folder, containing complete details and specifications. 86 Trussed Concrete Steel Co., Detroit, Mich. Hy-Rib Garage for W. E. Parker, Grosse Pointe, Mich. Hy-Rib Garage for Dr. Moran, Detroit, Michi. 87 Hy-Rib— A Kahn Building Product Hy-Rib Concrete Fence, Minneapolis Ball Grounds. Hy-Rib is united by punching and placed a panel at a time. Trussed Concrete Steel Co., Detroit, Mich. Hy-Rib Fence, E. J. Smith, Detroit, Mich. Note fence is open behjw. Hy-Rib Fence— Eriiest G. Swift, Detroit, Mich. Note Hy-Rib Garage at Right. 89 Hy-Rib — A Kahn Building Product 90 Trussed Concrete Steel Co., Detroit, Mich. ON THE FARM The day of the unsightly short-lived wood frame build- ings is passing. In their place is coming the concrete construction. The average farm is provided with no means of fighting fire. This means that the slightest fire may cause the total loss of a large amount of property, making fireproof construction a necessity in farm buildings. Hy-Rib, owing to its simplicity and ease of applica- tion, makes it possible for concrete construction to he carried on by the ordinary farm mechanic. The sand and stone for the concrete are easily accessible in the neighborhood — the Portland cement is secured from local dealers. Hy-Rib is shipped in exact lengths, and, where desired, bent to any curve. Its uses are found in the building of houses, barns and sheds of all kinds — in constructing culverts, cisterns, tanks and silos. Fences are also built in this way. We will gladly supply detailed information in regard to any particular work that may be contemplated. Hy-Rib Walls, Agricultural and Horticultural Building, State Fair Grounds, Raleigh, N. C. Frank K. Thompson, Architect and Engineer. 91 Hy-Rib — A Kahn Building Product Hy-Rib Fence for Van Perrine Residence, Fort Wayne, Ind. Chas. R. Weatherhogg, Architect. Hy-Rib Spans Horizontally Between Reinforced Concrete Posts. Hy-Rib Silos for J. R. Cross & Co., Jersey Farm, Fairhope, Ala. 92 Trussed Concrete Steel Co., Detroit, Mich. SILOS, TANKS, RESERVOIRS, CISTERNS AND CHIMNEYS [.U'rilc for Hy-Rih Concr.ic Silo Hook.) The curved Hy-Rib sheets are set up on edge and the plaster applied directly to the inner and outer surfaces. No f'.:irni.> rif aiiA- kind are required. A crtical Rib P.ars about 5 feet apart should be used to serve as a guide for the Hy-Rib sheets and to thoroughly tie the concrete work together vertically. Hy-Rib sheets provide in themselves a thorough inter- locking splice at the ends and sides. Lap the sheets at least 8 inches at ends and securely fasten together each spliced rib. Splices in adjacent rings should be at least two feet apart. Follow specifications for Hy-Rib walls and sidings page .50 for materials and applications of plaster. It is usually difficult to plaster a solid wall tri a greater thickness than d- inches. AA'hen heavier solid walls are required we recommend the use of a double la}'er of Hy-Rib, pouring the concrete in between the two sheets. Where an air space is desired on \\'al]s nf silos an inner and outer layer of Hy-Rib is used with Rib Steel Studs to separate them. The inner wall is plastered on both sides and the outer wall on the outside on]\'. The roof of a silo can also be built of concrete and in this wav a permanent silo is secured at a cost but slightly in excess of the ordinary short-lived wood construction. 93 Hy-Rib— A Kahn Building Product Hy-Rib Concrete Silo for I. L. Snyder, Coldwater, Mich. 94 Trussed Concrete Steel Co., Detroit, Mich. Water Tank (Hy-Rib), Jefferson Powder Co.. Birmingham, Hy-Rib bent to exact curve in our shops. Ala. 95 Hy-Rib — A Kahn Building Product 20,000 Gallon Tank, Marine Birjlogical Station, San Diogo, Cal. Irving J. Gill, Architect. Tank and Panels are built of Hy-Rib, Plastered with Concrete. Posts and Girders are Kahn System Reinforced Concrete. 96 Trussed Concrete Steel Co., Detroit, Mich. Hy-Rib Fan House, Birmingham Fuel Co., Birmingham, Ala. 97 Hy-Rib — A Kahn Building Product Air Wa^liei iikkIc bj lMcCii-tr\ lingineering Co., Toledo, O. Curved Hy-Rib Ready for Plastering. Water-Flume for the Cia. Azucarera del Panuco, at E) Higo, Mexico. Hy-Rib Ready for Concreting. 98 Trussed Concrete Steel Co., Detroit, Mich. CONDUITS, FLUMES AND CULVERTS The 4-Rib Hy-Rib is bent to perfect curve in our shops. Simply set up the curved sheets on the job, and apply the concrete as a plaster. Absolute continuity of reinforcement is secured by the positive interlocking of the sheets at the sides and ends. No forms (the principal item of expense in con- duit construction) or special field labor are required. A few rods, as shown on illustration, extending the length of the conduit, should be provided to keep the Hy-Rib straight in line and as an additional safeguard against any shrinkage and temperature cracks. Rib Bars are recommended for this purpose. Either side of the Hy-Rib may be plastered first. 99 Hy-Rib — A Kahn Building Product PLATE CLIPS [Patented] Price, 50c per 100. These clips are made of spring steel, and when driven on to the flange of the steel work, bite into the steel, gripping it like the jaws of a vise. A simple, rigid, and inexpensive method of attaching Hy-Rib to structural steel. Plate Clips should be located at the inter- locking side splice between sheets, 100 Trussed Concrete Steel Co., Detroit, Mich. Interior View of Hy-Rib Wall after receiving one coat of plaster on outside. Note Plate Clips for attaching the Hy-Rib to steel frame. 101 Hy-Rib— A Kahn Building Product I Opiate Clip '//.•— Channel M. '// Opiate Clip '/, '—I Beam Plate Clip Cor7nectior2 aiith Hi^-Pib for Floor or Roof Construction- Plate Clip li'- Channel j ^^ Pln-lf, Clip Channel Wiiiiiimmiii\ Plate Clip Connection with Hij-Rib for Wall Construction ' — Pl<:ite Clip Plate Clip Connection ujith Hcj-Pib for Wall Construction DETA/U OF PLATE CLIP CONNPCT/Om 102 Trussed Concrete Steel Co., Detroit, Mich. Plate Clips Required for Standard I Beams, Channels and Angles. Standard American Sections. Size T Beam. I. STANDARD I Weight. 31 5 \h^ BEAMS Plate Clip 3/8" 10" 25 lbs . , . . 5/16" 5/16" 0" . . •:!! lbs. s" IS lbs. 5/16" I .... G" .... 15 lbs. 12.25 lbs. 9.; 5 lbs. 1/4" . . . . 1/4" . . . . 1/4" 4" r.5 lbs. . . . . 1/4" 5 5 Ihs. 3/16" II. STANDARD CHANNELS Size Channel. Weight. Plate Clip. 12" 20.5 lbs 3/8" 10" 15 lbs 5/16" 9" 13.25 lbs 1/4" s" 11.25 lbs 1/4" 7" 9.75 lbs 1/4" 6" S lbs 1/4" 5" 6.5 lbs 1/4" 4" 5.25 lbs 1/4" 4.5 lbs 3/16" o// III. STANDARD ANGLES The thickness of angles governs in all cases. Angle 3/8" thick 3/8" Plate Clip Angle 5/16" thick 5/16" Plate Clip Angle 1 /4" thick l/J" Plate Clip \ngle 3/16" thick 3/16" Plate Clip 103 Hy-Rib — A Kahn Building Product Punching the Hy-Rib to engage the holes in the Plate Clips. 104 ^Trussed Concrete Steel Co., Detroit, Mich. PRICE, $6.00. The H y - R i b Punch has two uses ; 1st, for fastening the Hy-Rib sheets rigidly together, by merely clampins the interlocked ribs, doing away with all necessity for wiring; 2nd, for punching holes through the ribs, especially when Hy-Rib is attached to steel work by means of the plate clips. The use of the punch in Hy-Rib sidings is shown on opposite page. The edge of the punch is lined up with the edge of the plate clip, which can be readily seen through the Hy-Rib mesh. The small point of the punch engages in the hole of the clip and thus perfectly aligns the hole in the Hj^-Rib with that in the clip. A short piece of wire or a nail slipped through the hole fas- tens the Hy-Rib rigidly in place. The operation is very rapid and simple, and much less expensive than wiring Hy-Rib to steel work. On roofs the punch is used similarly and allows the operator to stand erect while working. 105 Hy-Rib— A Kahn Building Product Shearing a sheet of Hy-Rib with the Hy-Rib Cutter. 106 Trussed Concrete Steel Co., Detroit, Mich. (Patent Applied for.) HY-RIB CUTTER. Price $25.00. For Shearing All Types of Hy-Rib. For ordinary work, where Hy-Rib must be cut to various lengths, and fitted around openings, most builders find it is more economical to order Hy-Rib in standard lengths, and cut the sheets to the required size on the job. The Hy-Rib Cutter is a portable shear for cutting Hy-Rib sheets to any desired length. It weighs only 80 lbs., and can be readily carried by one man from one location to another. In jobs of any size, the Hy-Rib Cutter pays for itself many times over. It saves time, labor and expense over the use of the ordinary tinsmith's tools. Many of our representatives have Hy-Rib Cutters that they can rent for use on small-sized jobs. Hy-Rib Cutters are furnished complete, ready for mounting on suitable base. The shear blades are detach- able for sharpening. The Hy-Rib Cutter is designed so as to shear either .3-Rib or 4-Rib Hy-Rib without any change or adjustment, and Deep-Rili Hy-Rib by merely substituting the other blades furnished with the cutter. 107 Hy-Rib — A Kahn Building Product RIB LATH Stiffest steel lath because of the headed parallel ribs which span directly between the studs ; provides a perfect clinch fur the plaster owing; to tlie improved form of exj)ansion ; requires least amount of plaster, with no dropping of plaster behind the lath ; presents a uni- formly flat surface to plaster against. BEADED PLA TE RIB LATH Grade Si/.o of sheets t^liects per | Yards per bundle | bundle ^Vei!rllt per sq. yd Rib Lath No. l.\ Rib Lath No. 2 A Rib Lath No. 4.\ 16t(x96 in. 15K x96 in. 16'f x96 in. 16 18 16 IS 16 18 3.63 lbs. 4. .54 lbs. 5.45 lbs. STANDARD RIB LATH Clrade yi/e of sheets bhoL-t-. pur handle Yards per boudlo ^Vei-ht per sq. yd Rib Lath No. 1 Rib Lath No. 2 Rib Lath No. 4 20'f x9o in. 20Kx96 in. 20;f x96 in. 12 12 12 18 18 18 2,74 lbs, 3.42 lbs. 4.10 lbs. "B" RIB LATH flrade h^i/e of slieets sheets per bundle Yards per bundle Weifrht per sq. yd. Rib Lath No. IB Rib Lath N0.2B Rib Lath No. 4B 24A X 96 in. 24rj- X 96 in. 24Ax96 in. 10 10 10 18 18 18 2.28 lbs. 2.85 lbs. 3.42 lbs. We recommend the use of painted lath, but can Bupply it without paint if desired. Rib Lath Catalogue, containing compute information, sent FREE. 108 Trussed Concrete Steel Co., Detroit, Mich. RIB STUDS Rib Studs — made of the highest grade of open-hearth steel — are open for the passage of conduits and pipes, and provide an uninterrupted air space between the two plaster surfaces. The open mesh siniplilies the wiring uf lath. Rib Studs are made in five widths (2^:4" to 8'4") and in any length up to 18 feet. (See standard stock sizes below.) prov all i the ham Rib Stud Extensions, furnished for all sizes ide an adjustable attachment at floors and ceilings, neqnalities and saving time and money m erection, ends of the Rib Studs and are clamped tight w mer. 109 of Rib taking They th pin Studs, care of fit over cers or Hy-Rib — A Kahn Building Product DETROIT STEEI. CORNER BEAD. RIB STBBI. CORNER BEAD NO. 1. STEEL CORNER BEADS All our corner beads are galvanized after forming". We furnish six different types of beads in lengths from 6 to 12 feet — to meet every requirement for the perfect protection of plaster corners. DETROIT STEEIi CORNER BEAD — see illustration above. DETROIT T-RAIL CORNER BEAD — similar to Detroit Steel Corner Bead. DETROIT SOIiID RAII. CORNER BEAD— made of special rolled sec- tion with punched web. RIB STEEIi CORNER BEAD NO. 1 — see illustration above. RIB STEEi; CORNER BEAD NO. 3 — similar to Rib Steel Bead No. 1. RIB PEATHER-EDGrE CORNER BEAD — for fine sharp corners. 110 Trussed Concrete Steel Co., Detroit, Mich. DETROIT DIAMOND LATH Size of Sheet, 18x96 inches. Gauge Sheets * per Bundle Yards per Bundle Weight per Square Yard Plain Weight per Square Yard Galvanized No. 27 ! 15 No. 26 15 No. 25 15 No. 24 15 20 20 20 20 2.33 lbs. 2.5 lbs. 3.0 lbs. 3.4 lbs. 3.03 lbs. 3.25 lbs. 3.8 lbs. 4.3 lbs. W^e recommend painted lath, but can supply it plain or galvanized after expansion. FINISHING AND WATERPROOFING Concrete construction when in exposed positions should be properly finished and waterproofed by the Trus-Con Chemical Products, consisting of twenty-three distinct products for this class of work. Catalogue on request. REINFORCED CONCRETE The Kahn Building Products, successfully used in over fifteen thousand important structures, include the follow- ing reinforcing products : Kahn Trussed Bars, Rib Bars, Collapsible Column Hooping, Rib Aletal, Hy-Rib, Steel Floretyles, Floredomes and Building Specialties. STEEL SASH FOR WINDOWS United Sash are made of deep, rolled-steel sections of "•reat strength and rigidity, — cannot burn or wear out — and provide increased daylighting to mteriors. Catalogue on request. Ill INDEX PAGE Ail- Washer 98 Angles for Hy-Rib (No. 22 gauge).. 65 Arched Floors 14, 33 Attaching Partitions at Ceiling and Floor 66 Beads, Corner 110 Bending Hy-Rib, Types of 4 Bender for Hy-Rib (Hand Power) 7 Bridge Floor 13 Business Buildings 79 Centering, Max. Spans of Hy-Rib. 30-31 Ceilings 70-75 Alinimum Requirements of 75 Details of Suspended 74 Channels for Hy-Rib (No. 24 gauge). 65 Chimneys 93 Cisterns 93 Clips, Plate 100-103 Clips, Rib 73 Conduits 99 Corner Beads 110 Culverts 99 Curved FIv-Rib 6-7 Cutter for Hy-Rib.-. 106-107 Data for Hy-Rib, General 5 Deep Rib Hy-Rib 5 Designing Data for Hv-Rib 29 Detroit Diamond Lath Ill Detroit Steel Corner Bead 110 Door Frames in \^'alts an' P-rti- tions 53 67-68 82 Explanation of 4-Rib Hy-Rib Tables.. 29 Farm, Uses of Hy-Rib on 90-94 Fan House 97 Fences 88-89 92 Finishing Concrete Ill Fire Test on Hy-Rib Arch 28 Fire Test on Hv-Rib Partition 59 Floors 8-33 Arched . ..14-33 Bridge 13 Fire Test on 28 Safe Loads fr.r 30-31 Specifications for 32 Types of 10-11 Flumes 98 Four-Rib I-Jv-Kib 5 Furring 76-77 Garages 79-87 General L^ses of Hy-I>;ib 3 Hand Power ffy-Rib Bender 7 Hoisting Hy-Rib en Masse 61 Houses 78-85 Hy-Rib Described 3 Bender (Hand Power) 7 Bent to Curve 6 Clips 73-100 Cutter 106-107 General Data 5 Punch 104-105 Industrial Buildings 79 Interlocking Hy-Rib Sheets 9-60 Lath, Deti-oit Diamond Ill Lath, Rib lOS Loads Carried by Hy-Rib Slabs .. .30-31 Max. Spans, Hy-Rib as Centering. 30-31 Ordering Hy-Rib 5 Overcoated Houses 84-85 Partitions 52-69 Details at Ceiling and Floor 66 Door Framing Around. . .53-67-68-82 Fire Test on Hy-Rib 59 Fireproof Door Frames in 68 Minimum Requirements of 69 Specifications for Solid 69 Temporary Bracing for 62-63 With Reinforced Concrete 64 Plate Clips 100-103 Properties of Hy-Rib 5 Punching Hv-Rib Sheets 60-104 Punch for Hy-Rib 104-105 Raising Hy-Rib en Masse 61 I-ieinforced Concrete Ill Reinforced Concrete With Hy-Rib Partitions 64 Reinforced Concrete With Hy-Rib Walls 48-49 Reservoirs 93 Residences 78-85 Rib Clips 73 Rib Lath 108 Rib Sleel Corner Bead 110 Rib Studs 109 Rib Stud Extensions 109 Roofs 16-33 Fire Tests on 28 Sawtooth 24-26 Safe^ Loads on Hly-Rib 30-31 Specifications for 32 Tile Stipports, Details of 23 Safe Loads for Hy-Rib Slabs 30-31 Sash (Steel) for \\'indows Ill Sawtooth Roofs 24-26 Shipment of Hy-Rib, Methods of 4 Sidings and Walls 34-51 Specifications for 50 Alinimum Requirements for 51 Silos 92-94 Small Buildings ^ 78-37 Specifications for Ceilings, Suspended. 75 For Furring 77 For Hv-Rib Floors and Roofs 32 For Solid Partitions 69 For Walls and Sidings 50 Steel Sash for Windows Ill Studs, Rib 109 Tanks 93-96 Temporary Bracing, Partitions. .. 62-63 Temporary Supports for Hy-Rib Slabs. 29 Three-Rib Hy-Rib 5 Tongue ,-Vnglcs 65 Three Types of Hy-Rib ....5 United Sash Ill Walls and Sidings 34-51 Specifications for 50 Of Residences, Details of 82 Minimum Requirements for 51 Waterproofing Concrete Ill Window Frames in Walls and Par- titions 67-68-82 Hy-Rib Concrete Silos and Farm Buildings Showing a Method whereby a Farmer can Build Permanent Fireproof Silos and All Farm Buildings of Concrete without the Use of Forms THIRD EDITION 1913 Copyrislit, 1913 — Trussed Concrete Steel Co. TRUSSED CONCRETE STEEL CO. DETROIT, MICH. fL..: T^ HY-RIB CONCRETE SILO. Kahn Building Products— Trussed Concrete Steel Co., Detroit. BUILD YOUR SILO OF PROPERLY REINFORCED CONCRETE In placing this little buok before the xVgricultural interests, we are recognizmg the fact that the silo has come to be consid- ered a necessary part of f;irm equipment 1j)' e\-ery progressive man who is watching each opportunity to increase the output and value of his farm. Ensilage was introduced into Lhis countr\-, purely as a dairy feed. Today silage has come to be recognized In- the sheep feeder, the beef man, and the general farmer as the cheapest and best meat producing food obtaniablc. In this connectifui, we wish to submit the following general statements as the consensus of opinion of practically eyery agricultural experiment statiiju and silage feeder throughout the United States. The best milk, beef, and mutton in the United States as well as those earning the greatest net profit are produced from silage. The animals are, of course, not fed exclusively on silage but it is because of the comparati\'e cheapness, the succulence and palata- bility of silage, taken in connection with its actual food value, that such high quality of milk, beef and mutton can be produced so cheaply. In 184:4 there were no more than 2 dozen silos in the whole middle west. Today the number is variously estimated at ar(jund three-fourths of a million, and how many in your locality arc not in use ? It is impossible to cover the wdiole field of ensilage and ensilage feeding in any one book intended to reach all sections of the country, because in every locality, feeding conditions vary. and the predominant crops placed in the silo are different. There- fore, we respectfully suggest that if deeply interested in learning all yon can about the silo, particularly for your locality, write to your State Agricultural Experiment Station asking them for such information as you desire. Practically every experiment station in the United States has by this time issued literature on this subject adaptable to local conditions; or if you will write us statino- your problems, we will give yon such special information as you desire. In view of the foregoing facts, we believe that the big ques- tion before the farmer today, is not so much, "Do I need a silo?" Hy-Rib — Concrete Construction Without Forms. as it is "What hind of a silo slioiild I build?" Therefore, the following pages will deal chiefly with the particular type of silo as manufactured hy the Trussed Concrete Steel Conipany of Detroit, namely the Hy-Rib Concrete Silo. A few pages are devoted to a general treatise on farm building work, using Hy-Rib concrete construction, and to the general method of feeding ensilage. Any silo to be a success must combine these features : It must have perfectly air-tight, smooth and non-absorptive walls; it must be permanent and as free from necessitv for repairs as possible; it must be reasonable in cost and present at all times a pleasing appearance. The Hy-Rib concrete silo has been designed to meet every one of these requirements, and is fulfilling all expectations. Our first silos were in the nature of an experiment, but they are universall}' proving satisfactory. Since these earlier silos were erected, we ha\-e lieen eontinuallv making improvements, until today we are placing on the market what is generally con- ceded to be by all who have seen it, the latest and best silo produced. Hy-Rib Concrete Silos for J. R. Cross Co., Jersey Farms, Fairhope, Ala. Silo at right erected in 1909, the other in 1910. Kahn Building- Products — Trussed Concrete Steel Co., Detroit. THE J. R. CROSS COMPAN^^ F^VIRHOPE, AI.A. rrussed Concrete Steel ( o., Detroit, MichiKaii: Dear Sirs^Replying to your re^iuest to let ynu know something aijout Lin; result of my experience _^\vith the use of HV-RIB reinfoi-ccnient, manufactured by the Trussed Concrete Steel Company, of Detroit, will state that it has heen satisfactory in every respect. I budt one silo with it 12 feet in diameter and 30 feet high, according to instructions received from the Trussed Concrete Steel Company, \\hich has been used for cow-pea silage for one season with perfect resLdts. This silo has been pronounced by all who have examined it as the liest one they have ever seen. I am just begir.iiing the construction of another silo, of about the same dimensions, and am usi'"g the same kind of reinforcement. I have also built a milk r(M,m wilh this lIV-Riri, using in this cnnncctinn nn studding, but supjiorting the roofs on the cnrner ]iosts of the building, and it is pronounced l.iy every nne as lu-st-class in evi-r\- fiarticular. I have also used it in building w ater (roughs with perfect satisfaction and great economy. I have also crir.structed about Tr> feet nf concrete culverts, laying lir^l a concrete floor and then placing on same, sections of H Y-KIB bent to a pr riper curve for making an arched culvert. * * * Wv found this construction very chea]., no skilled labor hardly being required in mrnecLiim witli it. I shall be pleased to give you any furthur irfnrmation in regard to the mat- ter, and will also send ynu a photo <.>f the silos as soon as tbe new one which is being constructed is ci>mi)lctcd. Yours verv iruh-, THP: J. K. CROSS CO. Per IT. V. Rrxr,. ''Getting Better Every Year'' H. F. RING DAIRV COMPANY (Successors to ]. R. fVoss Company) FATRBCOPE, ALA. Xovembcr Kith. ];.)U\ Trussed Concrete Steel Co., Detroit. Mich.: Oentlemen — Replying to your fa\'iir of recent date, requesting infomiatiim with regard to bow our silos and f)ther farm buildings erected nf 11 V-RJB ba\ e endured, wish to inform you that the buildings witliout a single exception are in lirst-class condition. Our silos have been in constant use. tbe one now ba\-ing been hi led three times, and the second silo erected, having been Idled t w ice. ThL'v sh<->\\- no effects whatever of the action of silage juices on the inside walls, and a])]>arently are becoming better each year. Our other buildings are also in perfect condition, showing no cracks oi breaks whatever. We feel that our TTY-RIB construction has been ideal in every respect iind can highly recommend it. We would ajipreciate receiving your new literature from time to tune. We are, very sincerely ynurs, IT. F. RING DAIRY CO^^II'ANY, (Signed) IT. F. Ring. Hy-Rib — Concrete Construction Without Forms. Jersey Farms, J. R. Cross Co., Fairhope, Ala. A group of permanent, sanitary, dry and fireproof buildings, built of Hy-Rib Concrete. Note the Hy-Rib Concrete Silos in this picture. WHAT THE HY-RIB SILO IS The Hy-Rib silo is a concrete silo erected without the use ot forms or any temporary framework whatever, except a simple square one to form the door opening and the usual scaffolding. It has a continuous steel reinforcement throughout every portion of wall, chute, and roof, so constructed as to resist all clement; tending to break or crack it. The roof, side walls, chute, and foundation arc thus made a complete unit with no openings except those designed for windows and doors. (See page 2). A great deal has been said liy competitive silo concerns pur- porting to proye that all forms of concrete silos were failures, and so persistently ha\'e these people attacked the best of all modern building materials that many people have been unduly influenced. In the ne.xt few pages we will take up and refute their principal arguments and in this way prove to you what the Hy-Rib Concrete Silo is; an absolutely perfect silo constructed of concrete. It is perhaps true that occasionally concrete silos have not proven entirely satisfactory, but every one will agree that there 6 Kahn Building; Products — Trussed Concrete Steel Co., Detroit. is a great amount of dittcrence in the construction of concrete silos, just as well as there is a great deal of difference in the construction of any huilding. The whole difference lies as regards failure or success in the method of construction pursued and the materials selected. ( See letter from iMarionville, AIo., on page '-!'■'>). Let us cite an example which is a verv representati\'e one, and presents in the one case, the ty])e of construction with wdiich tlie referred to criticisms deal. At New Haven, jMichigan, we had under our oliservation the past two winters two concrete silos constructed according to very different designs, and the results obtained are very interesting. Roth of these silos are practically the same size, l-tx^W feet, in the same localities and exposed to practically the same conditions. The one, constructed of Hy-Rib hy Mr. C. C. Corey, at no time froze enough to make the silage stick to the side walls. (.See ^Ir. Core\-'s letter, page '••). It at no time froze enough to cause anv inconvenience whatever, and frost was to be found present onlv in S inches of the silage around the wall. The other silo, constructed of the so-called hollow cement block, in February froze practicallv solid, ruining the balance of the feed and being so destructive to the side walls that they were also ruined. Here, then, is one comparison lietween two silos constructed of concrete. The. one a porous, improperly reinforced, absorp- tive wall; the other constructed of perfectly reinforced, very dense, and thoroughly waterproofed concrete. The silo of Mr. Corey's, a Hy-Rib Concrete Silo, erected in the Fall of 19it9, has now passed through three very severe winters, and has been perfect in every respect, thereby provmg conclusively to anyone that will take the time and the opportunity to go into the matter closely, the fact that a properly constructed concrete silo as exemplified by the Hy-Rib Silo is perfect in every respect. 7 Hy-Rib — Concrete Construction Without Forms. A one hundred ton Hy-Rib Concrete Silo on tlie stock farm of C. C. Corey, New Haven, Mich. Erected entirely by farm labor without forms and at an expense no greater than for the better grades of wood silos. Kahn Building Products — Trussed Concrete Steel Co., Detroit. C. C. COREY BREEDER OF HOLSTEIN-FRIESIAN CATTLE ENGLISH BERKSHIRE SWINE Herd Bull Pieterje Hengerveld Paul Lad, 63707. Herd Boar Premier Bacon, 123639. Herd Boar Baron Haven, 139412. New Haven, Mich., Jan. 14, rjl3. Trussed Concrcle Sleel Company, Detroit, Midi. Gentlemen : Replying to yours of recent date, wish to advise you that my Hy-Rib Concrete Silo lias proven perfectly satisfactory. This silo has passed through three winters and at no time have we found severe freezing of the silage. During the extreme cold of 1912, we found frost in aliout S inches of the silage around the wall, howCA'cr, this was not hard enough to make any silage stick to the walls, and we used onh" the ordinary silage fork all winter in taking out our ensilage. My neighbors have experienced considerable trouble with freezing, both with the cement block and stave silos. This silo was erected accordmg to your specification, farm lalmr was used throughout and the total cost of silo complete, foundation, side walls and roof, was $265.00. The walls are fiarely three-inches th'ck and not a crack has developed either inside or outside of the walls, and apparently the wall is steadily becoming tougher and harder. The so-called silage acids ha\'e had absolutelx- no effect upon the concrete; in fact, the interior surface seems lo gradually become more smooth and hard. I feel that I now have a silo which is absolutely permanent, fire- proof, and not requiring any expense whate\'er for paintin,g. repairs or adjustments. The co^t of building this silo was surprisingly low, and I feel that I am making a very substantial saving every year. I am so thoroughly satisfied with the results obtained from lu}- Hy-Rib Silo that I should cheerfully recommend it to all who intend building. Yours truly, C. C. COREY. Hy-Rib — Concrete Construction Without Forms SUPERIORITY OF THE HY-RIB SILO The Hy-Rib Concrete Silo takes its name from the material "Hy-Rib" of which it is manufactured and makes its claim for merit, briefly upon the following advantages: 1. The absence from necessity of using any forms whatever. 2. Absolute and thorough reinforcement, both against tem- perature changes and silage pressures. 3. Very dense and thoroii;^hlv watcrpyoofcd walls. 4. Nominal in cost and absolutelv impervious to the action of so-called silage acids, which cannot in any way injure these walls. 5. Will never recjuire repairs, becoming better as it ages. The above facts have been proven already in more than 100 perfect silos without one single failure in any respect, and no one can find a single weakness in the Hy-Rib Silo, for it is the ideal silo from every standpoint. Forms are entirely done away with, because Hy-Rib is an extremelv stiff, firm steel sheathing, with a 3/J" deep rib every three and one-half inches of the width, comes in sheets (10' or 12' long, lO'A" wide), curved to the diameter desired, and is thoroughly locked together at sides and ends. Thus Hy-Rib forms a firm foundation upon which the concrete is applied in the form of a 1 :2^ waterproofed cement plaster to a total thickness of from three to three and one-half inches. Erected in this manner, a ld'x32' silo contains approximately 1,700 lbs. of steel reinforcement, so placed that every square inch of the wall is thoroughly reinforced. The j/s" round hoops in a wood silo of this size, weigh about SOO lbs. and have besides the silage pressures, the swelling of the wood stave to contend with, while the Hy-Rib Concrete Silo has twice the amount of steel, placed in a much better manner and thoroughly imbedded in a three-inch concrete wall. We wish to lay particular emphasis upon our ability to water- proof this wall. There seems to be a great deal of skepticism as regards the feasibility of waterproofing, because so many value- less waterproofing materials have been placed upon the market. 10 Kahn Building Products — Trussed Concrete Steel Co., Detroit. Trus-Con Waterproofing Paste Concentrated, perfected by extensi\e experimenting and practical experience is one of tlie Kalm Building Products, and maintains their liigli standard of efficiency. Trus-Con Waterproofing Paste Concentrated is not a superficial wasli ; it is a creamy paste, mixed thoronglily with the water used to gauge the concrete and is used in the last inside and outside coat, thus giving a one-half to three-quarter inch thickness of water- proofing, which will never become inerfecti\-e. Of course, it is impossible in this space to give any treatise or scientific discussinn on the subject of waterproofing, but in- terested parties can obtain complete information by writing for the TRL'S-CO.V H.VXD-IJOOK in which Trus-Con U\itcr[^roof~ ing Paste Coiicciitratcd is treated at sunie length. Hiiwever, we take the occasion of copying one letter from a big, reliable institu- tion in Pittsburg, Pa., wdiich shows a representative result from the use of this material. SOHO BATHS 2410 Fifth Avenue, Pittsburgh, Pa. January .■!!, 1U12. Trussed Concrete .Steel Co.. 15 Terminal Office BIdg., Pitlsljurgh, Pa. Dear Sirs — Regarding the \\atcrprno[ing nf the Srilin Baths with \our TRUS- COX P.\STE. will say that the same is iierfcclly satisfactory. Our condition was rather extreme; the building is situated in I'ifth .Xvcnue, .3 stories above and 3 stories below l-"ifth Avenue. Our front wall extends down 36 feet below the street, being 12'A feet thick at bottom, composed of concrete. The water backed up against the wall from springs in the hill and came through a dozen ditferent places, running continually all seasons of the year at mil gallons per hour. By ap>])lying a plaster coat ^i inch thick 1:3, mhxing the TRUS-CON Paste to the water, we have secured i water-tight job and our walls are now perfectly dry, enabling us to utilize the floors below Fifth .'Vvenue ana make a swimming pool in wdiich we have used the TRUS-CON Paste with satis- faction. The walls were so dry that the carpenter thinking there was no water back, drilled through the plaster coat to fasten partition, wdien instantly the water gushed forth in a stream with much pressure, proving conclusively that your material is a thorough waterproof, and we will always use it in our water- proofing. Vo;n-s truly, D. P. MARSTUVLU, Superintendent. 11 Hy-Rib — Concrete Construction Without Forms. We cannot emphasize too strongly the method of reinforcement as furnished by the Hy-Rib and take the space to give the results of tests upon 2-inch thick Hy-Rib Concrete Walls, intending to show the great strength of a properly reinforced thin concrete wall. The accompanying photographs of tests were taken at Singapore, and are similar to tests made in various European countries ; also by the building departments of many of our large American cities. The tank shown was built 5 feet square, 5 feet deep, of Four Rib Hy-Rib, identically the same material as is used in the silos. Walls were plastered 2 inches thick and allowed to cure thirty days, after which 160 gallons of kerosene was poured into the tank, set on fire, and allowed to burn out. Immediately after the oil was exhausted, water was turned upon these walls, with a hose, the walls were cooled as quickly as possible and photograph shows tank filled with water. This, as previously stated, is but one example of many tests being conducted and should represent to you the great strength of three-inch Hy-Rib concrete silo walls. Hy-Rib Tank, ready for plastering". Fire test conducted by Howarth Erskine, Ltd., Singapore, Straits Settlements. 12 Kahn Building Products — Trussed Concrete Steel Co., Detroit. 160 Gallons of Kerosene on Fire in Tank, Resembling a Roarin<;- Furnace With Terrific Heat. Tank After Fire Test. Filled with Water \\'ithin 18 Inches of Top. Fire Test on Hy-Rib Concrete Tank Conducted by Howarth Erskine, Ltd., Singapore, Straits Settlements. 13 Hy-Rib — Concrete Construction Without Forms. Floating Concrete Buoys of Hy-Rib At Kingston, Jamaica, the British Government has experimented thoroughly with the use of Hy-Rib in eonnection with concrete waterproofed with paste, for the manufacture of deep sea buoys and has found after a year's constant use that they are floating as buoyantly as at the start. These buoys are cyhndrical in shape and built of curved Hy-Rib plastered with concrete to a total thickness of 3 inches. The complete buoys weigh about 5 tons each. It is an interesting- fact that about a ton of ballast must be placed in the bottom of each buoy in order to bring it low enough into the water to ride properly. Thus through the use of these materials, one is enabled to erect a concrete silo at a reasonable expense (a silo not costing any more than a stave silo of ecjual capacity) and of materials superior in every way to all others. We wish to call your attention to two more letters reproduced on opposite page, written to us and to submit them as examples of letters of similar nature being received from all parts of the country : 14 Kahn Building Products — Trussed Concrete Steel Co., Detroit. Hy-Rib Silo of J. R. Rogers, Litchfield, Mich. This Silo is 12'x40', 7 feet l)elow grade to level of basement floiir I if barn. Pit made by lirst excavating ami then placing Hy-Rib and ponring cnncrete in space between Hy-Rib and gronnd. making a six-inch wall. In this way one-lialf day was consumed in placing pit Hy-Rib and pouring to surface of ground. Inside of wall is per- fectly smooth for tlie full 40 feet. This silo was erected in 10 da\ s Forty barrels of cement were used. Note simple scaffold. ^ % J. R. ROGERS Litchfield, Mich., 11-7-12. Trus.scrl Cnncrete Steel Co., Detroit, Midi. Ceiillenien : Our sihj was comitleted in line shaiie. W'e put a caTivas over top and hurlap over doors with a stove in bottom when it became cold last week. .Several men have applied to me f, l!:il2. rrussc'l Cnncrttc Slc^-l Tn., J-k-troit, Mich. < icntlenien : I have nue ut iIr- Tnis^ol Cmicrete Steel (. um].any\ Ij.\'-lr sta\e Mue-]"^ It ; ints furni; ^lderal)le more work to than the ordinary wood es lu) great skill, as the h_\ llie company's engi- implilics the wnrk ver-\- nccrmg department smi]. much. I have c<.>me in cmUact with silo agents and have closeh' examined ] 'radically every silo constructed, and am well satisiied with the merits of the ll\'d-;Jr. si in. and deem it a jileasure t'' reeimiincnd it lo yai or your ]iri.isiiective ]iin'c]iaNers. W-rv trid\' \'nurs, CTlAS. P. SCULLY, Prop. ELMHURST STOCK FARM Almont, Mich., Dec. 0, 1912. Trussed Concrete Steel Co., Detnut, ^licb.: Gentlemen — ily concrete sdn is 12' in diameter and 32' G" high, the wall is approximately 3" thick, put up ni '> jilasler coats, 3 coats on outside of HY-RIB and 2 coats on inside of I-IY-RIP>. The fi.illowing statement will sho-\\' you very closely the cost of construction: 1 Day digging foundation trench 1' deeri, IS" w ide on biiitom. 12" \\ ide on top, taper on outside, t^) [jrevent frost lu'a\iii.L;- ^ 2,0i) 10 Yds. sand at ^l.oo j,er y>\. delivered 10. no 2 Yds. grout gra\'el at same price 2.00 y Yds, cobble stone oiV farm for fonndatiim and bottom 1.00 26 Bbls. cement at ^ I . I .". :^2.:^0 20 Sacks hydrated Inne at 2:'.c -kOO Mason i days at $1.00 per day 10.00 Apprentice mason 4 days at $2. .50 per day 10.00 3 Men building foundation, putting up TiY-KIB, staging, tending masons, etc., 11 days at $2.00 per day 30.00 2 Men putting on roof complete, S>< davs at $2.00 ])er .lav 10.0(1 Matched 1" lumber for doors TOs 1 Man making doors, '^ day at $2.00 per day l.OO Total cost ¥121. OS Tlic abii\'e is ver\' close cixst i.if constiucti^ni and m.aterial used in my silo outside bn'-IvIB. Walerpronlmg, Roof-Seal, etc.. furni.shed l)y Trussed Concrete Steel Company, of Lelroii, Mich. Estimate includes e\er\lhing. foundation, body, and roof complete. 1 would say again that the silage is keeping ]ierfecll\'. \ erv tridv vours. CHAS. B. SCUFTA', Prop. 17 Hy-Rib — Concrete Construction Without Forms. H) x30' IR -Rib ^ 1 t AIi Wliite, *!i'ant, Michigan. H. J. VAN ORTHWICK Ouiiicy, Mich., Dl-c. 3n, l!'l:2. (ieiitlfiiien : I am very well pleased with the silo wliich I purchased from you last September. I be- lieve that tlie 1 1 V-RIB concrete silo is the best form of sibj yet devisuii ;ind ] da ceil nn the market. We did not commence the erection if our silo until the 13th day of Septemlier, and lillcd it on the second day of (Jclober, allowing no time at all for the concrete to cure; in fact, we plastered on the outside all day on the 1st of October, and removed (he inside sea ff obi on the morning of the day that we tilled the silo. It has now been three months since (be siln was 111 led and J can lind nn sigrs nf any Haws or cracking. The water-in-onlii g used nn the inside preverls the absor])li>( the silage juices into the coucixic wiiW and corse(|uent rlrying out of the ensilage next \i'lh\\ick, Ouincy, Mich. Kahn Buildincr Products — Trussed Concrete Steel Co., Detroit. 4' .40' irv-ii I; Sil. Inr T. 1 I all & Sun. llillsd lie, Mich. J. T. BALL & SON Jlillsdale. Mich., Dec. 28, JQ13. Trnsscil Concrete Sleel Cciiiipany, Detri.il, Mich. < ientleinen : W'c are iiinrc Ihan ple^ised with the silu which \ve h'liilt biNt saiiiniet". It lias pnive.i s:Ui?.lactnry in every re^i^ect. We are alsu much pleased with the steel duurs. W'i.shing ti) express our satisfaction [' tif the gVi.anid where it runs inlfi a IIV-Rlll concrete room S' x S' x S' high. ROYAL C. LEWIS Saranac, Mich., Dec. Kl, l:>[2. Trussed (.'oncrete Sleel Co., Detroit. Mich. CeiUlemen: Would like to say that my TTY-RIB Silo, which I bought of you last spring, is proving s.'itisfactrirv. it has not cracked any yet, and ilo not think it can. I filled it this fall and it IS keeping all right. It is a marvel to all who sec it as to durahility and beauty. The cost nf my 12 X 3G-foot silo was about two hundred and 'twenty-five dollars {$225.00), and but a little nmre than a frame silo. Yiiurs verv trnU', KnVAL C. LEWIS. IVON L. SNYDER Cohhvater, ^rich., Xov. ih lii The Trusse(.l Concrete Steel ('<>., Detroit, Mich. * ler tlenien : The sib I which ^■on had constructed on farm three and (medialf miles south '.'i City of Ci.ddwater, Alich., has i)niven satisfactory in every way, and I am very i pleased with same. All who have seen silo agree with me that it is the best in ]iart of the countr\'. The view of this sib. which \inir agent, Fowditch, ti.Hjk while here is :i ver\- good and it will give you a very good idea r men this iNfr. (iue, f its Ctll very truly. IV(")X L. SXVDLI 19 I2'x:ir/ Hv-KlR Silo for I. Snvder, Coldwaler, Mich. Hy-Rib — Concrete Construction Without Forms. shaoeland dairy:& stock farm Durand, Mich., Dec. Ifj, 1912. Tvussed Concrete Sleel Co., Detroit, Mich. Gentlemen : hi reply to yuur inquiry in regard to my silo of concrete reinforced with Four-rib HY- RIE, would say that I built that kind be- cause I thought it was the best for the money, and I have not changed my mind, and as far as I can judge, it comes close to silo perfec- tion, bemg apparently indestructible. The time is too shnrt yet for me to judge of results of frost or chemical action on the walls, as this is the first year I have built my silo. As you know this is a 12 x 40-foot silo (4' below grade and 3G' above, steel to bottom of pit) and required 50 bbls. of cement to erect. We used connncn farm labor. Yours very truh'. B. W. MATTOON. 12'x40' TI\ Jim =;ilu on Shade land Dairy & Stock Farm, Durand, Mich. R. M. ORCHARD ;\luscoda. W'i^., Oct. 31, Trussed Concrete Steel Crmipany, Detroit, Mich. Gentlemen: I am highly pleased with (he silo pu of you and put up a year ago. The was a severe one last year, but the sil the test very well. It was tilled with e but it froze no more in tiie cement si in frame silos in the neighborhood. When I build another silo it will be saine kind. I consider them cheaper t frame silo. Will send n jtholo as soon as I can one. Yours very trulv, R. M." ORCFF ANDREW SCHAflF Attica, Mich., Jan. 1, 1 9 I :^ Trussed Concrete Steel Co., Detroit, Mich. Dear Sirs: I will let you know that T December 2Sth and the silage good many parties are coming to see the silage lor the FIY-RIB Concrete Silo is something new around here, and I believe a great many could be sold in this locality. Yours trulv, ANDRFW SCTTAAh\ 20 pened my silo very fine. A Kahn Building Products — Trussed Concrete Steel Co., Detroit. :'x2ri' TTv-nm Silo for TTerriiig Bros., I-itcliheld. Michigan. KISSIMMEE DAIRY CO. Ki.ssinimec, Ma., July 20, 1912. Trussed Ci.incroto Steel Co., Detroit, Mich, '.ieutlenieii : \\"e h.'Lve just Iniislietl our concrete silo, and she is a "heatil\." T)i."iid\ii]g yon. we are, Yours Iruh-, KISSl.M.Ml-:!-: b.MRV CO. (Signed) W. \V, Carson. .Secretary. KISSIMMEE DAIRY CO. Ki-siuimee, 11a., Nov. 2."., I!il2. 'I he Trussed Conci-ele Steel Co., Ketroit, Mich. Centlenien : <'lir sihi has lieen in use ahont six nionl .and we ha\'e heeii very greatly pleased w i the results. It we ever have need of anoth Silo it will certainly he a IIY-RU! one. V lake pleasure in recoiTiniending it to anyoi who is cor temiilating the erection i.ii a silo. Ciinerete silos reinforced with in'-Rlil my estimation caniu>t he imi>roved nnon. Yours truh', KISSIMiVlKE ll.\lRY Cl >. 11V S. S. I ILIVER, Pres. and ilgr. Mc H. HAYMAN cer's Ih Itom, W. Va., Dec. .5. 1012 Trussed (^"nlcrele Steel Co., 1 )etroit, Mich. ( icntlemeii : I am feeiling hfty head of cattle from my silo and I must say it is the finest thing 1 have ever seen and everyone that has seen it IS carried svay with it. I do not think you will have any trouhle in the spring in placing several orders in this locality since everyone that has seen my silo says it is the most coni- I'lete one they have ever seen and the cost has Keen so reasonahle and the silage keeping so perfectly that everyone here pronounces this silo a perfect one. I shall send you photograjih of my sih. as fjuickly as I can secure one. Thanking you for your nian\' courtesies, f am \'erv sincerely yours, C. H. TT.\YM.\X. 21 14'x.'56' ITy.Rtb Silo for C. If, Haynian, Mercer's f^ottom, W. Va. Hy-Rib — Concrete Construction Without Forms. THE MCBRIDE FARM BURTON, MICH. Trussed Concrete Steul Co., Detroit, Mich.: Gentlemen — I am well pleased with the HY-KIB Concrete Silo and your plan of silo construction. 1 have made a thorough study of silos from every point ot view, in almost every county in Michigan. As a farm institute speaker I have been given the opportunity to see silos of all descriptions. The stave silo is by reason of the very nature of silage exposed to conditions of moisture when filled, therefore it swells, and contracts when dry. Decay is hastened by these conditions. A block concrete silo made of a dry concrete mix is porous and not easily held together. Its enormous weight compels a foundation rather unusual, and not generally made of sufficient strength. The vitrilied clay form of silo is extremely expensive and has no feature over the IIV-KIH Concrete Silo to justify the extra expense, besides being difficult to bond sufficiently strong to meet the best of mechanical requirements. The IIY-RIB plastered silo I consider is mechanically correct, comjiaratively light on the foundation and perfectly reinforced both perpendicularly and laterally, and besides when completed is absolutely non-porous, and is a smooth, sightly structure, as clean as a crock. In cost the HY-RIB silo will be a trifle more than the cheaper grades of stave silo and no more than the better grades of wood silo, viz: Redwood or Cypress staves or White Pine, and will cost no more than the poured concrete. I consider the HY-RIB Reinforced Silo is one of the latest achievements of me- chanical and scientific skill for the farm and com|>ares well with the other grades of modern farm inventions. Yours respectfully, JAMES M. :McBRIDE. Two 14x30' Hy-Rib Silos on the McEride Farm, Burton, Mich. 22 Kahn Building Products— Trussed Concrete Steel Co., Detroit. A. BENJAMIN MARIONVILLE, MO. ilcc. 13, lOlJ The Trussed CijiKrcle Sleel rMin|i;iny, Delrnil, AIichi,L;;in : Gentlemen — The IIY-RIB, Sleel Keinfintecl, Concrete .Silo, constructed at Fairview h'lirin for .\i r. I'. D. Coleiiian, is in eotnieclion \iith one of the most u'ji- to-date and very he.st ei|niii]jed saintary dairy barns in the United States The HY-RIH silo IS 12' diameter and :iii' (j" above grade and 4' below, inside dej.th 43' ti", and is nrovided wuh eleven doors for removing the silage. The chute is of concrete and is :;'x:l', and j.royided «itli a built-in iron ladder. An outside, builtdn, iron ladder is inovided as shown at the left of the accomiranying photo- graps, for convenience m erecting the pijie of the tilling machine. The roof is of concrete and was liiiished with maroon color Uoof-Seal. The e.xtericn- wall was linished with gre>- color dVns-C'on .Stonetex. do the last coat of inside ]ilaster was .added Triis-Coii \\'aler]irooling I'aste, making a complete ainf waterjiroofed and jiractically indestructible silo, which' ]iresents a neat amf liiiished e.xtericu-. 'idle llVdvfH Sleel Reinforced Concrete Silo is here acknowledged to be the very best construction, and being absolutel>' w .aterproof, the silage keeps in per- fect condition, ddie silo was finished late in the season and was filled with corn that had been jiiit n]i in shocks and was very dry, so in tilling the silo, streams of water were used to soak it do\\n. .\fter six weeks the top of silage was taken olt and the silage was found in iierfect condition and is being fed regularly. The IIV-RIB construction for Silos is lew in this section and is very fa- vorably received. Tliere has been some trouble with iioorU- built concrete silos, so the |irospects are that there will be a i.umlier of 11\'-UIB silos jiut tip here this seascm. ^'oul■s \er\' truU', .\. Bl-:Xf.\MI.\. ]2'x4()' Hy-Rib Silc for b'. D. Cult-man, Mariunvillc iVIc 23 Hy-Rib — Concrete Construction Without Forms. CAVANAUSH & SHEA HARDWARE & IMPLEMENT MFG. CO. Oklahoma. Dec. If,, 1912. Tiussed Concrete Steel Co., Detroit, Mich. f ieiillcmen ; ] lave had ])hnto taken of silo while under constriiciicn. Will have another i)lioLo taken when it is cmiiilele and forward same to }-ou as ix-que.stcil. Mr. , the man who Is imlliiig this silo np, has succeeded in getting a jierfc-ct joh, and it is the general oiiinion of all who see this siln that it is the nnly sensihle one. Vom'S truly, CA\'AXAUGI1 ^K- SlIMA. 14'x;;(>' Sih) for Ed. Donovan, Imlay City, Mich. Pholoiiral^h ret resells HY-RIB Cmtcrc'.c Silo, crccicd by lidward W'alkii's, Allen. Mich., and fysscsscs many fcciiliai' and desirahlc jca- This sill) is ^■2' in diameter, extends It' Lie- low grade and 1-""/ alxive grade. Note thai nnc rih nf the lIV-Rli; has l.ceii left exposed clear around the silo at the top, Xtxt >'L-ar ^^r. ^\■atkins plans tij secure enough more IIV-KIB to make a 40' ^iln, at wdiich time he wdl put (in his IT V- KIR roof. Mr. W'afkins is enthusiastic over Ibis type of huild- irg construction anl would gladly recommend it to an\lHidy ha\'ing need fur this type of construction. This silo was erected in three days complete. ■xlS' Silo fnr F.ihv. Walkii Allen. :\rich. 24 Kahn Building Products — Trussed Concrete Steel Co., Detroit. 2B Hy-Rib — Concrete Construction Without Forms. Construction of the Hy-Rib Concrete Silo As indicated previously in this book and as shown by photo- graphs on various pages of silos under construction, the Hy-Rib Concrete Silo is erected by first locking together at both sides and ends, standard 10 and 12-foot sheets of curved Four-Rib Hy-Rib in such a manner that the entire frame work of the Hy-Rib wall be- comes one united piece upon which the plaster is applied with a trowel to a total thickness of from 3 to 35-^ inches. Hy-Rib as Curvtjd for Silo and Tank Construction. Note interlocking ribs at sides. Complete instructions are sent with each silo sold, and full de- tailed drawings, showing thoroughly the construction of every portion of the silo. However, to give a good general idea of the simplicity of this type of construction and to explain any questions that will at once arise in your mind, we will give herewith a very brief descrip- tion of the construction. The foundation wall should extend below frost, and in most localities it will be necessary to go at least four feet below grade. Cross Section of Foundation of Hy-Rib Silo. 26 Kahn Building Products — Trussed Concrete Steel Co., Detroit. Manj" people desire to use this four feet of sub-grade to hold ensilage. Therefore, we advise the use of Hy-Rib as illustrated at bottom of page 26, showing the foundation excavated 10 inches larger than the desired size for the silo, Hy-Rib extended to the bottom and concrete poured in behind, making an 8-inch wall. The floor is laid either before or after pouring the outside wall. The Hy-Rib sheets are then carried on up above grade to the desired height, and the whole inside plastered from bottom of foundation to top, thereby securing a perfectly smooth interior wall and enabling one to build foundation without the necessity of any forms whatever, and what is more important, one secures a complete finished product. Or foundation can be poured in the usual manner, and dowel pins, as shown below, imbedded in the wet concrete at the e.xact circle desired for the silo wall, and after the foundation of concrete becomes set, the first rows of Hy-Rib sheets are wired firmly to the dowel pins, thus anchoring the silo securely to the foundation. Erecting Hy-Rib for Side Wall. Whatever method of founda- tion building is followed, the erection of the side wall will be the same. Scaffolding, ft will be necessary to ha\'e a scaffold both inside and outside of the silo. The method generally used is indicated by photograph on page ay. Ordinary poles or 2.x6 material are erected to which are nailed scaffold boards at any desired height. The in- terior scaffold may be built identically the same as the exterior, al- though of course, using four uprights instead of five or six. i-. Iv Foundation laid to surface of ground, ^vit:h dowel pins for attaching first course of HY-Rm. Silo of Horace Snobble, Ionia, Mich. 27 Hy-Rib — Concrete Construction Without Forms. First plaster coat un inside. Note i bond for second coat; also collapsii>le d^ is applied. etliod of rimghening snrface to provide r guide to be removed after iinish coat Finished coat on inside with coHapsilile door guide removed. Note projecting steel pins above opening to which the steel door is attached. 28 Kahn Building Products — Trussed Concrete Steel Co., Detroit. rile Hy-Rib is now tTccted as indicated and at least 30 feet of Hy-Rib may Ije erected before any plastering is done. (Note photo of Snoblile Silo shown Ijelow). Or a few feet of Hy-Rib may be erected, a coat of plaster put on and more Hy-Rib erected. However, it nnist l.)C liorne in mind that the cement plaster will require at least one-half da>- to set Ijefore more Hy-Rib is added. (Note the j-i- inch Rib liars in view on page 26 wired vertically to the inside of the Hy-Rib.) Our blue prints give exact location of these bars which are designed to supply extra vertical rigidity to the Hy-Rib and added reinforcement around the door openings. Doors. \'iew, page -', indicates the size of our door oiienings, uhich is 24x31 inches, and the spacing between doors, which is ](i;^ inches. In otlier words, ytm have practically a continuous de'..r. We have this }xar adopted a silo cimstruction wlierein heavy sheet steel is used for doors and this style is very commendable inasmuch as it simpdilies the construction of a silo somewhat and we can sell doeirs at about ihc cost or even less than tlie purchaser can make and install weieidcn doors. The illustrations on opposite page represent the construction of a section of a 16-foot silo at the door opening. Note the simple 1x5 inches guide at the door opening which is removed after plastering is completed. Illustra- tions on page 30 represent the detail of di.'or guide which is used in the place ot one m upper view on page 28 if the wooden doors are tei be used. So \ou will note that the only difference lietween the construction of a silo lor the steel door and for the wooden door is that in plastering for the wooden- door, you leave a 2-incli shoulder in \our concrete wall into which the shoulder sets, wdiile the steel door mere- ly hangs on the hooks above the door, as represented on opposite page and falls down over the door opening, be- ing held in place and producing an air- tight opening by virtue of the heavy pressure of the silage against the door, h^rom our experience, we recommend the steel door to you. We would be pleased to give you prices with and without the steel doors. 29 T-Tv-I\iB ready for first coat of plaster. Silo for Horace Snoljble, Ionia, Mich. Hy-Rib — Concrete Construction Without Forms. Simple Wooden Guide to Form Silo Opening for Wooden Door Showing View from Outside and Inside. 30 Kahn Building Products — Trussed Concrete Steel Co., Detroit. Plastering. The cement is applied to tlie Hy-Rib in a l:2y2 mix and eacli coat, except tiie two finished coats are thoroughly scratched to produce a mechanical bond for the next coat. Waterproofing the walls. Triis-Con AVaterproofing Paste is added to the water, with which you mix up your cement mortar and is used only in the last one-half inch plaster coat inside and the last one-half inch coat outside unless Stone-Tex is used outside. Finishing. Stone-Tex is a uniforming, exterior coating and damp-proofing product, applied to cured concrete surfaces and de- signed to give them a beautiful uniform color of any of a dozen shades, although we recommend cither concrete or Portland Gray. Stone-Tex, through virtue of being made particularly for concrete and brick surfaces, is very permanent and lasting and produces an exceedingly smooth, finished appearing siln. Roof. The roof of a Hy-Rib Concrete Silo is applied by erect- ing eight pieces of 2x4 as roofing jo-sts upon which is laid Hy-Rib sheets co\'ered with 2 inches of concrete back plastered underneath. (See illustration. State Agricultural College Silo, page 33.) The chute may be built in connection with the side walls using Hy-Rib of any desired size, thereby making your chute side walls and roof of silo one complete unit with the foundation. As an indication of the cost of a Hy-Rib Concrete Silo, we would refer you to various letters in this catalogue, particularly the ones on pages 1.5 and 17. and for your further instructions, we would advise that an ordinary size silo, say 14x?.3 feet, would require ap- proximately .3.5 barrels of cement, 4 barrels of hydrated lime, 13 cubic yards of sand and 5 cubic yards of gravel to erect complete, and this sdo should be erected in approximately ten days by three men. Therefore, you will see that your Hy-Rib Concrete Silo erected of materials that are absolutely permanent will cost you no more, if as much, as the better grades of wood silos and will give you absolutely everything that can be had in any other type of silo and the added features of absolute permanence and absence from necessity of repairs. We are in a position to meet every argument that^ may^ be made against this type of construction and would appreciate it if you would correspond with us relative to any question which may occur to you. The foregoing directions are merely suggestions to show the method of construction. Complete directions go with every sale. Write us for prices and estimates. Remendjer you have a silo without a weakness; re-read the letters on pages 5 and 9. 31 Hy-Rib — Concrete Construction Without Forms. Frame Work to Support Hy-Rib Roof. Removed after concrete has set if desired. State Agricultural College, Ames, Iowa. Hy-Rib Acts as a Form and Reinforcement for the Concrete. Note the teini)oraiy wood frame for IIv-lviu sheets. If the wood frame- work is to be removed the Hv-Rib sheets must be wired together. If S.xi-inch rafters are to be left the IIv-Rtb may be nailed lightly to them and the cross boards only removed. This is undoubtedly the quickest and cheapest method. 32 Kahn Building Products— Trussed Concrete Steel Co., Detroit 2l),()()(} Gallun Tank, .Marine Biological Station, San Diego, Cal. Irving J. Gill, Architect. Tank and Tanels are built of Hy-Rib, Plastered wilh Concrete. Posts and Girders are Kahn System Reinforced Concrete. 33 Hy-Rib — Concrete Construction Without Forms. The following names represent some of the purchasers of Hy-Rib Concrete Silos J. N. Kale, Red Oak, Towa, 12x3(',', JaniL',s M. McBridc, Burton, Mich., (2) 14x::iU'. Ki.ssiinmec Dairy Co,, Kissimmee, Ida., 13x.32'G". .1. T. Ball & Son, Hillsdale, Mich,, 14x40', B. A. Bowdltch, Pittsford, Mich., 14x:jG'. Dr. Kisskaden, Detroit, 12x:i4'. Andrew .Schaaf, Attica, Mich., 12x10'. D. L. Quirk, Ypsllantl. Mich., 13x40'. B. A\'. Mattoon, Durand, Mich., 12x40'. Mil,, White, Grant, Mich., 10x21)'. I. L. Sn>der, Coldwater, Mich., 12x:i0'. R. O. Lewis, Saranac, Mich,, 12x36'. Spauldlng & Merriett, Ionia, Mich., 12x2!)'. T. C. Hostettler, Me.versdale. Pa., 12x40', Chas. B. Scully, Almont, Mich., 12x:;2'6". Ed. D(:jn..\-an, Inday City, Mich., llxMO', A\arner Bros., Inday Clt>', Mich., 10x3,:'. Anton Evanstad, Dakota, N. D., 16x3,5' C, M. Ha\'nian, Mercer's BottMui, \\". \'a., 14x36'. Kavanaugli & Shea, Aha.. C)kla., isxt')'. Chas. Land), Hillsdale, Mich., 12x2',)'. T. M. Hoii])er, Leeksvillc, K. C, ].sx3))'. Herring Bros., Ldchlicld, Mich., 12x2!)'. C. E. Mitchell, Detroit, Mich.. 12x2.Vo". H. J. Van Ortliwlck, Ouinc\-, Mich., 12x3s'o". C. R. Dod,Lie, Cas^opolls, Mich., 16x4(1'. Ed\\ard A\'at1 6^^ ,*A i ,^.^^^jJ/Xj,.'j6(i^,^. Double wall of concrete built without forms. Hy-Rib on out- side of wood studs and Rib Lath on inside. Note: The Hy-Rib should be plastered on the inside between studs before applying Rib Lath to inside of studs. 38 JCahn Building Products— Trussed Concrete Steel Co., Detroit. Hy-Rib in General Use on the Farm Hy-Rib readies )-iiu in perfect, flat slieets or in enrxed sheets as reqnired. and ns handled just hlo/- S^CT/O/WS ThSU h^lNDOW / coat bacMp/askr- 3coa/s of Cement Raster.-'' ^/^", Tar paper ']//"^£"£>/ocJr for A na///nq dasei^oard. Z>eA7// af ^/^om o/ f?oor 3^cTJO/^3 Thru W'^ll Details of Use of Hy-Rib in Walls, Roofs and Ceiling and Framing Around Doors and Windows. 41 Hy-Rib — Concrete Construction Without Forms. Mixtures, Sand, Cement and Gravel, etc. For all plastering work use the following mixture: Sand 12 parts Cement 5 parts Hydrated lime 1 part CEMENT. Any good standard grade of cement that is of known reli- ability, and that will meet the standard specifications of the American Society for testing materials. Cement must be kept dry and do not attempt to use cement after it has become so hard that you must use a heavy weight to break it up. That kind of cement will give you no more service than would so much sand. SAND. Use a good grade of sand for plaster work. It must be sifted to remove the gravel wdiich interferes with plastering. It must not contain over live per cent of soil. Soil weakens the mixture and makes it a poor color for exterior work. A plaster made with sand which has too much soil will not stick well or make a permanent bond with *he first coat. The presence of dirt is readily detected. HYDRATED LIME. It is necessary to use some hydrated lime in the plaster. Or- dinary lump lime slaked on the job is not so good. Hj'drated lime can be obtained in sacks already to mix and makes plastering much more satisfactory. These quantities are by volume, but it must be borne in mind that the cement is packed in the sacks and when it is poured out bulks up until a sack becomes nearly one-third greater by volume so mixtures should be made to include at least one sack batches. If this is not possible allow some for bulk, or better weigh the cement taken, remembering that cement and sand weigh about the same measure for measure. Mix the cement and lime together first, add whole to the sand and thoroughly mix dry, and then add water to proper consistency. CONSISTENCY OF PLASTER. Make the cement mixture wet enough to handle readily as a good, sticky plaster. A very little experience will soon show what this consistency should be. If too dry the plaster will not make a good bond with previous coat. A lime plasterer will recognize the proper consistency at once. For first plaster coat on Hy-Rib, add clean cow hair to mix- ture, before wetting. Use about one pound of hair to one sack of cement. 42 Kahn Building Products — Trussed Concrete Steel Co., Detroit. PLASTERING. Prepare plaster according to directions given on foregoing page. Use a wood or steel trowel and apply first coat to rib side, using only enough pressure to force plaster well into the meshes, too much pressure will cause a waste on the back side which can be avoided. Aim to bring hrst coat only to depth of rib. The less troweling done the better. As soon as this hrst coat is applied scratch it over with anything that will roughen the surface and lielp make a bond for the next coat. (A piece of Hy-Rib is good for this purpose.) Let this coat set for six hours or long enough to give it enough rigidity to hold up the next coat. The time of setting will depend to a great extent upon the weather conditions, etc. Next apply another coat to the outside, and one to the inside between the studs or vice \'ersa. For a full two-inch wall a third coat will in most cases be necessary, as the three generally give but 144 inches. The last coat outside can be given any finish desired, but it must be w'aterproofed with Trus-Con VVaterpkoofing Paste Concentrated in order to make it dampproof. (Directions for waterproofing on page 44.) Whenever it is desired to apply more coats the surface of last coat should be well scratched. Do not be afraid of plaster falling off, for if you have a good grade of plastering sand and have the proper consistency it will stick like glue. When it comes to applying the outside finish coat, plan to cover an entire surface at one time if possible, in order to overcome any distinct unsightly marks of divisicm between applications. A good, smooth, evenly troweled surface is very attractive, especially where a good clean grade of sand has been used. For those desiring to color differently we manufacture what is known as Trus-Con Stone- Te.\, a hard surface coating for concrete that becomes a part of the concrete. It is applied with a brush much the same as paint to the dried surface. It conies in colors ranging from white to red brick. If you already have an old concrete or brick surface that you would like to re-color, send fcir card showing colors and describing Stone- Te.x. Hy-Rib Siding Showing Method of Plastering. 43 Hy-Rib — Concrete Construction Without Forms. WATERPROOFING. Cement mortar and concrete are naturally porous and in order to be sure of a tight job it is necessary to properly waterproof them. There are a number of methods recommended by this company for special conditions, but the one best adapted is what is called the Integral Waterproofing Method. By this method we mix what is called Trus-Con Waterproofing Paste Concentrated into the water that we are using for our cement in the proportions of one part paste to eighteen parts water. This is used only in the inside or exposed coat for silos, tanks, etc., and the outside for walls. By this method we are enabled to make a two-inch wall absolutely water- proof and damp-proof, and to a great extent frost proof. Think of the value of this in your silos, water tanks, cistern, barn walls, etc. PURDUE UNIVERSITY Lafayette, Ind. The Trussed Concrete Steel Co., February 13, lOlf. Detroit, Mich. Gentlemen^It would no douht be of interest to you to earn that we consider your TRUS-CON Waterproofing- Paste as used by us in | our cement laboratory to be highly successful. Very truly yours, H. H. SCOFIELD. Laboratory of Testing Materials, Purdue University CONCRETE FLOORS AND ROOFS Prepare concrete for rrjofs and flor.rs with the following pro- portions: Portland Cement 1 part. Sand 2 parts. Gravel or broken stone 4 parts. The sand and cement should be of the same quality as speci- fied for "Plaster Work," page 42. Broken Stone and Gravel. This material should be hard, close-grained, and free from dust and dirt. For Hy-Rib construction for floors and roofs all stone should be of such size as to pass through a half-inch ring, being preferably well-graded up to this largest size. If gravel contains sand, make a proper reduction in the amount of sand used. Application. Mix the sand and cement together; then add the gravel and finally water, mixing until absolutely uniform throughout. Cover the Hy-Rib sheets with this mixture and float the surface smooth. When the concrete has set sufficiently, plaster the under side with the standard mixture for plastering, page 43. A box for enough sand to make up a two-bag mixture is 2'x2' in size and 11^ inches high. Bo-x for one-bag mixture should be one-half this size or this one filled half full. A box or barrel should be made, 3 or 4 feet by 11 ^< inches high for- a two-bag mix. Protect the concrete work from too rapid drying by means of damp burlap or canvas, or by sprinkling. 44 Kahn Building Products— Trussed Concrete Steel Co., Detroit. Concrete Dairy Barns 'Roof concrete -to b» covered with o good standard roofing -/'/^" Cement Concrete on "26 4 Rib Hiy-Rib ;)g' Concrete on 'ze 4 Rib l-lM-Rib -i tl'Cement Vla^ter on "2^ Rib Lath- ^^-' ^ir-jr ^ 17-5 Ka 3'CcrMent Plaster Wall roinforced SA'ith t g4- 4-Kib i-lLj-Hib Sies Silo Datoils. eni«nt Plaster on 5 Rib Hc^-Rib Section of Dairy Barn taken from our large plan of C'ljncrtte Dairy Barn. The balance of this dcsian ami ritliers may he had for the asking. AVc make draw-ings for buildings in which nur mate- rials are used. Concrete Hen Houses A good, sanitar}", concrete hen-house can always be readil\' kept clean and is always a genjd investment. The use of Hy-Rib and Rib Lath filastered with cement makes such buildings comparatively inex- pensive. The walls in this case are built with studs covered with Hy-Rib on the rjuts:de and plastered with cement. In the same wa,\- the inside of the studs is covered with Rib Lath and plastered with cement. The roof is built with joists covered with Hy-Rib and con- crete aliove, and Rib Lath and cement plaster below. This gives a complete air-space around the entire hen-house which keeps out the cold and dampness. 45 Hy-Rib — Concrete Construction Without Forms. 46 Kahn Building Products — Trussed Concrete Steel Co., Detroit. Hy-Rib Concrete Milk Houses We have a design prepared for a good, standard milk house whieh is too large to show here, hut will be mailed upon request. Tliis design shows in detail a strictly modern, model milk house, easily built and at low cost. The walls consist of wood studding, covered with Hy-Rib and Rib Lath and cement plaster, as described in this book. Hy-Rib Concrete Ice Houses The hrst reciuirement in a properly constructed ice house is that the walls and roofs should provide a maximum insulation against heat. Wc have prepared drawings for two kinds of ice houses, a part of one being shown here. This type of construc- tion provides a perfect insulation against heat. ^Pib'Z6Hli Vit Hy-Rib Concrete Ice House. 47 Hy-Rib — Concrete Construction Without Forms. Hy-Rib Milk House and Dairy lliarn on Clovercroft Farm, Lan- sing, ]\Tich. 48 Kahn Buildi ng Products— Trussed Concrete Steel Co., Detroit. Hy-Rib Concrete Hog Barns A\ e have a inimljer of complete plans of modern con- crete Hog Barns, which will be sent free to- those interested. Individual Concrete Hog Houses ^'-Roof concrete to be cover v/ith a good standard) roofing. ^2 o -_. 5,5 '"' 5 ■- -.S Hy-Rib — Concrete Construction Without Forms. HY-RIB CONCRETE GARAGES Hy-Rib Garage for T. K Kane, ^'oungstown, O, Read\' for Plaster- ing and Completed. Write for Hy-Rib Garage Folder. 52 Kahn Building Products — Trussed Concrete Steel Co., Detroit. Old Wooden Houses Transformed into Modern Permanent Residences by Overcoating with Hy-Rib and Stucco 0\ercoatc(l Residence L.f C. liewick, Detroit, ;\[icli. Overcoatcd Residence of X. T. Spaulding. Ionia. .Midi. 53 Hy-Rib — Concrete Construction Without Forms. Hy-Rib Concrete Flumes In the irrigation districts of California, Colorado and other western and southwestern states, flumes of different sizes must be built to carry the water to the orchards and gardens. ff the water is run through ditches in the ground a large amount is lost by seepage into the earth. To save this water, flumes should be built of concrete in all sizes from the main canal to the small ditch which carries water into the orchard or garden. These concrete flumes are easily and cheaply built by using curved Hy-Rib as a reinforcement and key for the concrete. No. 26 4-Rib Hy-Rib is bent to curve at our Shops and when received is simply placed in position in the ditch and covered with cement plaster. May be any leng 24"ct.i th up to 6'0 AVater -Boltotn of Ditch Hy-Rib Concrete Farm Bridges and Culverts The many ditches, large and small, that run through a farm must have bridges over them so the farmer will be able to go from one field to another. With Hy-Rib these small bridges and culverts are easil\- and quickly built. The footings are built of concrete and the Hy-Rib placed upon them, then the concrete road-bed is poured upon the Hy-Rib, which acts as centering and reinforcement. Bridges and culverts up to 6 feet span are built with Hy-Rib as shown in drawings. We have many designs for reinforced concrete bridges of all spans and types. 54 Kahn Building Products— Trussed Concrete Steel Co., Detroit. Consider that CONCRETE is fast coming to be tlie accepted material by iliose wlio know. Concrete means permanency and sanitary conditions, eliminating disease and vermin which result in loss ot live stock. It prevents destruction of food by rats uu^ mice, waste m feeding, and is better than insurance for it cannot be harmed by fire or flood. Concrete is more economical in the long run for farmers to use, than any other building material, for wood becomes weaker through exposure, and steel and iron be- come rusty through dampness, while concrete becomes stronger as the years roll on. Build of concrete and ynu need have no fear for the future, no constant worry as to where the mijney is coming from to pay for this repair this month ;ind that up-keep cost next. Once built with concrete and built right, and you have a jnli that will last forever. Immense concerns like the TRUSSED CONCRETE 'STEEL COMPANY have studied the question of reinforcing and finish- ing concrete and brought the subject down to an e.xaet science, as is attested by the steadily increasing number of immense struc- tures, depending solelj' for their stability upon very light but e.x- ceptifjnally strong concrete slaljs and beams. These structures are standing and will remain standing, after all others fall, Ijecause they are so constructed as to enable them ti ditions tending to break or crumble them. Concrete must have a skeleton of steel t A slab or wall of concrete 3 inches thick with its firndy imbedded skeleton of Hy-Rib is permanent. Changes in temperature do not affect it since the steel resists their destructive action, making the construction impervious both to the hottest fires and coldest degrees of frost, and better and more enduring than an 8-inch wall. Because of the above facts, and the added fact that no feirms are required for our system of farm buildings, Hy-Rib concrete construction becomes one that must appeal to every thinking, pro- gressive farmer. A few of the uses for Hy-Rib on the farm: n- overcmne all it enduring lake Residences Walls, Partitions and Roofs Conservatory Walls and Benches Fences, Windbreaks, etc. Laundry Tubs Benches Dairy Barns Horse Barns Sheep Barns Piggeries Outside Pig Cots Granaries Poultry Houses Shops Sheds of All Kinds Silos Ice Houses Tanks — Underground, Elevated and Supply Watering Troughs, etc. Cisterns Well Holes Culverts Bridges Water Flumes Cess Pools Septic Tanks Water Filters Charcoal Burners Pig Troughs, etc. Mixing Vats 55 Hy-Kib — Concrete Construction Without Forms. OTHER KAHN BUILDING PRODUCTS FOR THE FARM Kahn Trussed Bar is a special rolled steel bar with rigidly connected diagonal members. These bars are used for reinforc- ing concrete girders, beams and arches of considerable span in bridges and building work. Rib Bar is a special steel section with ribs extending around the bar at frequent intervals to firmly grip into the concrete mass. They are frequently used in conjunction with Hy-Rib and rein- forcing work generally. Other reinforcing steel includes Rib Metal, a sheet of rods rigidly connected and spaced by cross members, and Spiral Hoop- ing for reinforcing columns. United Sash are made of deep, rolled steol sections, which have greatest strength and do not obstruct the light. They give greatest possible t'lreproofness, daylighting, and permanency to window con- struction. '%■: Two Tvus-Con /Vrmcir Plates in place, protecting the joint with !4 inch asphaittnn felt for tiller, cut- tnic entire dejith of pa,'ement. Trus-Con Armor Plate. A steel plate that protects the expan- sion joint, in concrete paving, from chipping and breaking down under traffic. Trus-Con Curb Bar. .A. galvanized steel bar for protecting con- crete curbs, columns, shipping jilat forms, stair nosings and all exposed concrete edges. Trus-Con Chemical Products. A complete line of dampprooting and finishing products for concrete. Building Specialties. Inserts for attaching equipments to con- crete walls, hollow Iiiiilding tile, post caps, joist liangcrs, etc. .56 HY-RIB and CONCRETE ON THE FARM Showing how to construct all farm buildings o£ concrete without the use of forms, making them permanent, fireproof structures at very low cost A Valuable Guide for all Building Work SECOND EDITION 1912 Farm Building Department TRUSSED CONCRETE STEEL CO. DETROIT, MICHIGAN Concrete Construction Without Forms tn rt C 3 j= I: -M O ° o, C m <; o" Ut 4J ^ c ^ « a] ^ . ^^ oj .2 ^ D.S j= •3 ^ "3 "" 3 ^ S o t: ^ C^ 2 o "" fl .„ — - ui 15 rt E <" nl > C C u ^ o o , oj c H3^-^ ■*- rt 3 O o J2 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. Concrete for Farm Buildings Concrete when properly handled is recognized by the practical farmer of today as the most satisfactory mate- rial obtainable for all forms of building work, just as the most experienced builders in all places have adopted it for their immense buildings, bridges, and other structures. The advantages of concrete are well known : Absolute protection against fire and decay; absence of repairs; sav- ing of insurance; practical indestructibility; cleanliness and vermin-proofness — all resulting in greatest economy. With the awakening of the farmer to the possibilities of his business has come the desire to build permanently. In this work the farmer has found no better material, when properly used, than concrete. The use of concrete by the farmer has grown enor- mously during the last decade, but it has been pretty largely restricted to the building of floors, walks, founda- tions, retaining walls, etc. The reason for this is found in the fact that it has been necessary to erect forms mak- ing heavy cumbersome walls, at great expense. What would it mean to you as a progressive farmer to be able to have a poultry house, piggery, a silo or any farm building, built of concrete and know that you could avoid all the present objections to concrete for such l3uild- ings. To do away with expensive, clumsy forms, which are difficult and costly to erect and avoid damp, cold walls much thicker than necessary? To obtain perma- nent concrete buildings at very low cost? The method perfected l)y The Trussed Concrete Steel Company, employed in the erection of the building on opposite page, enables you to use concrete in your build- ing operations much the same as you would lumber. You are enabled to overcome practically all the present objec- tions to building with concrete. We give you a method, fully explained in this book, whereby you can erect your buildings of an everlasting material at a cost comparing very favorably with wood and much less than brick. 3 Concrete Construction Without Forms 100-Ton Silo for Stock Farm of C. C. Corey, New Haven. Mich. Farm labor used exclusivclj' in erection. No forms used. Cost no more than a stave silo. Average thickness of wall, three inches. (Read Mr. Corey's letter on next page.) 4 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. C. C. COREY BREEDER OF HOLSTEIN-FREISIAN CATTLE ENGLISH BERKSHIRE SWINE Herd Bull Pietcrje Hengerveld Paul Lad, 62707. Herd Boar Premier Bacon. 123030. Herd Boar Baron Haven, 139412. New Haven, Mich., December 8th, 1911. To Whom It May Concern: My concrete silo was built over a year ago by plastering over Hy-Rib supplied by the Trussed Concrete Steel Company, Detroit, Mich., and is today in perfect condition. This silo has been filled the second time and is entirely satisfactory in every way. It has given perfect service and keeps the ensilage first-class, there being no waste after the top is taken ofi. It has shown no sign of cracking, regardless of the fact that I filled it before it had time to fully cure or season. 1 have had absolutely no trouble with the silage freezing, while my neighbors have experienced considerable trouble with both the cement block and wood silos. I feel that I now have a silo which is absolutely permanent, fireproof, and will not require any expense for painting, repairs or adjustments. The cost of Ijuilding this silo was surprisingly low, and I feel that I am making a very substantial saving every year. 1 am so thoroughly satisfied with tlic results obtained from my Hy-Rib silo that I should cheerfully recommend it to all who intend building. Yours truly, C. C. COREY. Concrete Construction Without Forms Hy-Rib Silos for J. R. Cross & Co., Jersey Farm, Fairhope, Ala. Erected Without the Use of Forms. We have perfected a sj-stem of integral waterproofing for cement whereby a three-inch wall can be made abso- lutely impervious to moisture, and more frost proof than any other form of silo construction. These silos are per- fect from a silo standpoint, and everlasting- ; are free from danger of blowing down, and do not require repairs. Think what this means to you in your silo: your first cost is the only cost. These silos are an ornament to any farm. Send for our Silo Book which tells you all about this form of silo construction. Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. THE J. R. CROSS COMPANY FAIRHOPB, ALA. May 6, 1910. Trussed Concrete Steel Co., Detroit, Michigan: Dear Sirs — Replying to your request to let you know some- thing about the result of my experience with the use of Hy-Rib reinforcement, manufactured by the Trussed Concrete Steel Com- pany, of Detroit, will state that it has been satisfactory in every respect. I built one silo with it 13 feet in diameter and .'10 feet high, according to instructions received from the Trussed Con- crete Steel Company, which has been used for cow-pea silage for one season with perfect results. This silo has been pronounced by all who have examined it as the best one they have ever seen. I am just beginning the construction of another silo, of about the same dimensions, and am using the same kind of reinforce- ment. I have also built a milk room with this Hy-Rib, using in this connection no studding, but supporting the roofs on the corner posts of the building, and it is pronounced by every one as first- class in every particular. I have also used it in building water troughs with perfect satisfaction and great economy . I have also constructed about 75 feet of concrete culverts, laying first a concrete floor and then placing on same, sections of Hy-Rib bent to a proper curve for making an arched culvert. * * * VVe found this construction very cheap, no skilled labor hardly being required in connection with it. I shall be pleased to give you any further information in regard to the matter, and will also send you a photo of the silos as soon as the new one which is being constructed is completed. Yours very truly. THE J. R. CROSS CO. Per H. F. Ring. NOTE. — The silo mentioned is /-'' in diameter and 30' high. The walls ore solid, s" thick, plastered with Portland Cement Mortar, according to our standard specifications. 24 Gauge Hy-Rib was nsed with %" Rib Bars running vertically, spaced 3' 0" center to center. The roof is of tile. The down chute is of 12" sewer pipe. The total cost exclusive of tile roof was two hundred dollars ($200.00). Concrete Construction Without Forms HY-RIB The erection of the foregoing" buildings and silos, without forms, has been made possible through the use of a metal product called Hy-Rib. Hy-Rib is made by rolling deep stiffening ribs into a flat sheet of high grade steel and so perforating and ex- panding the spaces between that a perfect surface is pro- vided for the application of concrete in the form of plaster. No forms are required where Hy-Rib is used to make side walls, floors, roofs, partitions, etc., as the ribs give sufficient strength and rigidity to hold the wet ctmcretc or mortar which, when fully set, makes a thoroughlv re- inforced concrete slab. The usual method for making side walls is to set up a frame work of studding, fasten the Hy-Rib sheets to it, and then plaster to the desired thickness. Two inches is the usual thickness for side walls, and this thickness is more serviceable, lasting and satisfactory in many ways than the old st}-le si.x or eight-inch poured wall. It is damp- proof and waterproof, made so b}- our integral method, which is practically impossible in a poured wall except at much greater expense. Hy-Rib — A Kahn Building Product— Trussed Concrete Steel Co. w/U Hy-Rib is manufac- tured with a full sized rib along each side of the sheet, making a perfect in- terlocking splice when two sheets are joined. A similar interlocking splice interlocking Splice at Sides and Ends . , , , , o^ Hy-Bil) Sheets. IS provided at the ends by allowing the two sheets to overlap. In this way abso- lute continuity of strength and reinforcement is provided throughout the entire floor or wall surface. Where Hy-Rib is used Hy-Rib reaches you in perfect, flat sheets or in curved sheets as required, and is handled just like a piece of lum- ber. All that you have to do is to place it in its proper location and apply the covering of concrete, either in the form of plaster as in walls, or poured in, as in floors and roofs. The uses for Hy-Rib are therefore unlimited. In any place where )rou could use lumber or masonry Hy-Rib will give better and more economical construction. In every structure that you erect on the farm there is a place where you could use Hy-Rib advantageously ; in your farm-houses, barns, silos, root cellars, ice-houses, cisterns, vats, septic tanks, etc. You can use it in the outside walls, or the inner partitions, floors, roofs, ceilings, fences, enclosures, etc. This method of construction was first applied to big city building work, where it has, in a short time, advanced to enormous proportions, and it is even better adapted to farm building work. It is impossible for us to show all Hy-Rib will do, but the next few pages will explain its general application and if interested, we will gladly furnish you with all the de- tails necessary to enable you to handle Hy-Rib readily and satisfactorily. Concrete Construction Without Forms THE THREE TYPES OF HY-RIB 4-Rib Hy-Rib— Ribs 13/16 in. high; 3^2 in. apart. Width of Sheets: 10^< ins. center to center of outside ribs. Furnislied in three thicknesses of Steel — ^Gauge Nos. 24, 26, or 28. 3-Rib Hy-Rib— Ribs ISVlC in. high; 7 ins. apart. Width of Sheets: 14 ins. center to center of outside ribs. Furnished in three thicknesses of Steel — Gauge Nos. 24, 26, or 28. Deep-Rib Hy-Rib — Ribs IJj ins. high; 7 ins. apart. Width of Sheets: 14 ins. center to center of outside ribs. Furnished in three thicknesses of Steel — Gauge Nos. 22, 24, or 26. Standard lengths of all types: 6, 8, 10, and 12 feet. Intermediate and shorter lengths are cut without charge, but any waste is charged to the purchaser. Tt can also be cut on the job with a pair of tinner's shears. Hy-Rib sheets interlock at sides and ends. No allowance need be made for sidelaps, as these are provided in the Hy-Rib. Allow 2 inches for end laps where splice occurs over supports; otherwise, eight inches. 10 Hy-Rib — A Kahn Building Product — Trussed Concrete Steel Co. HY-RIB BENT TO CURVE Our shops are equipped to liend 4-Rib Hy-Rib to any desired arc of circle with radius varying from i:! inches to twenty feet. The shop bending gives absolute accuracy of curve and insures the sheets going together readily. Curved Hy-Rib possesses all the advantages of straight sheets, but in a more marked degree. It is expensive to build forms for a round water tank or a circular arch for an underground cistern of any kind. Curved Hy-Rib does away with this necessity for forms and makes the finished product many times stronger and more durable. Hy-Rib is supplied with the following kinds of bend- ing, enabling you, by connecting the sheets together, to build almost any form or size of tank. 1st. Circular — any arc with radius between 13 inches and 20 feet, and covering any portion of a circle less than three-quarters of the whole circumference. 2nd. Central portion straight and both ends curved to the same arc. 3rd. One end of the sheet straight, the other end curved. 11 Concrete Construction Without Forms ^WOOD STUDS CREOSOTE OR ;;j^PH ALT PA I NT- V ..'.■■'.'- , ja?««i '^ RIB LATH. ON INSIDE OF STUDS ;%««K««»!«as*iEJ««f s r<« : ^■,ki<^«W■^*«*«<*f«*fff■^>''■*<^■ .:-«««:«iM'«"^^'^'^^ ^CRATCH COAT -< "^ ON OUTSIDE OF STUDS FINISH COAT I Double wall of concrete built without forms. Hy-Rib on out- side of wood studs and Rib Lath on inside. Note: The Hy-Rib should be plastered on the inside between studs before applying Rib Lath to inside of studs. 12 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. Directions for Applying Hy-Rib to Walls ^ It is impossible to foresee all conditions under winch Hy-Rib will be applied to exterior walls, so the following directions are for Its use in general and the prospective user can adapt them to his particular problem, or write us stating the situation, and wc will advise. FOUNDATION. Build foundation walls as for any frame building and fasten plate in usual manner except that, where possible the foundation should extend at least two inches outside of plate in order to make the finished wall and foundation flush, or foundation slightly ex- tending as shown in details on page 14. For "over-coated" houses, where the siding already extends outside the wall, the bottom sheet can be bent underneath the siding and plastered flush with the wall. Fasten plate to foundation wall, preferably with bolt imbedded while pouring wall (see page 14), or in any usual manner. Height and size of wall will of course depend upon structure being built, and the desire of the individual owners, but Hy-Rib construction will not demand any different design than that usually employed. SETTING UP WOOD FRAME. Build your wood frame much the same as for wood siding. For One-Story Barns, Sheds, etc., with Single Wall. Spacing of Supports Less than 3 feet. 3 feet to 6 feet. . Thickness of Wall. Reinforcement. ]J4 inches I No. 28, 3-rib Hy-Rib 13/i inches ] No. 26, 3-rib Hy-Rib Space supports according to above table, or use 2x4's spaced according to general building practice from 16 to 24 inches apart in which case no special arrangements need be made for support- ing roof. If the studs are three feet apart in side walls a concrete roof on buildings not over sixteen feet in width can be supported with safety by using two 2x4's nailed together as top wall plate. The idea of studding is to support the Hy-Rib side walls and the roof, so apply your knowledge of the supports necessary to sustain ordi- nary roofs. When a span greater than sixteen feet is desired, consult our engineers. 13 Concrete Construction Without Forms l^oof Concrefe ^o h& coyere^ if2coah Cement P/aster Look/na Doyyn Upon J/de\k\ Wall ihomno/- forn of lY/hdciv Secr/o/^s Th/su IViNpoyv / coc7t bac^p/aste' Scoafs of Cement P/aster-^ Deih// a/ tqe of door ^y/4-Ao/i- I i "i feg- a/?/b /7i/-/?/i Detai/ a^ ia//am of £>oor Tar paper I'^Z" Slock for na/tinif daseboard. Wall Plate. fjoor-. ^y|0-^o^lt4 ■/rnbed jo/st in concrete ^ECTIO/W3 ThffSU h^^Li. Details of Use of Hy-Rib in Walls, Roofs and Ceiling and Framing Around Doors and Windows. 14 Hy-Rib — A Kahn Building Product — Trussed Concrete Steel Co. For Any Ordinary Barn or House Two Stories in Height Follow practically the same spacing of supports only in most cases it will be necessary to support roof entirely from the stud- ding and, if roof is of concrete, the studding will have to be some- what closer together. For Barn or House With Double Wall. When Rib Lath is used for inside walls the studding will have to be spaced according to tables on page 20. Another thing to keep in mind is that the standard lengths of Hy-Rib are 6, 8, ID and 12 feet. Of course these sheets can be cut with a pair of tinner's shears or will be cut to any desired length by us, hut studs can be arranged so as to save both time and material if these conditions are kept in mind. ATTACHING SHEETS OF HY-RIB. Whether for single or double wall, the outside construction is the same, and in double wall construction the coat between studs is put on before lath is placed inside. First paint face of studding with creosote or asphalt paint, very inexpensive, to prevent stud from absorbing water from the concrete. After rough framing is completed, commence attaching sheets of Hy-Rib with rib side out, nailing them to supports with ordi- nary two-inch staples or nails at every rib. Interlock all Hy-Rib sheets at sides and ends and wire or clamp sheets together every 24" along the sides and at every rib at the ends. Allow 2 inches for end laps when splice occurs over supports ; otherwise, 8 inches. Bring ends flush at corners. At window and door openings you will, of course, have two pieces of 2x4's, nailed together, so bring the sheets to within about an inch and a half of the inside edge and nail on a square strip clear round the opening on both sidles to nail the inside and otitside moulding to. (See details on page 14.) Proceed, in like manner, over whole exterior, remem- bering that this is practically your outside sheathing to be coated with concrete. The detail of window and door jamb, page 14, is not the only design possible, but is one method and other suitable details may be adopted. • 15 Concrete Construction Without Forms c O ? Oi 15 C o E c !-• ifl rt fe ^ ^ >^ to o rt IH •a m u o 4) ^ o •^^ C w 16 Hy-Rib — A Kahn Building Product — Trussed Concrete Steel Co. PLASTERING. Prepare plaster according to directions given on page 52. Use a wood or steel trowel and apply first coat to rib s;dc. using only enough pressure to force plaster well into the meshes, too much pressure will cause a waste on the back side which can be avoided. Aim to bring first coat only to depth of rib. 'I"he less troweling done the better. As soon as this first coat is ap- plied scratch it over with an}-thing that will roughen the surface and help make a bond for the next coat. (A piece of Hy-Rib is good for this purpose.) Let this coat set for six hours or long enough to give it enough rigidity to hold up the next coat. The time of setting will depend to a great extent upon the weather conditions, etc. Next apply another coat to the outside, and one to the inside between the studs or vice versa. For a full two-inch wall a third coat will in most cases be necessary, as the three generally give but 1^"- The last coat outside can be given any finish desired, but it must be waterproofed with Trus-Con W.\ter- PROOFING Paste in order to make it danipproof. (Directions for waterproofing on page .54. Whenever it is desired to apply more coats the surface of last coat should be well scratched. Do not be afraid of plaster falling off, for if you have a good grade of plastering sand and have the proper consistency it will stick like glue. When it comes to applying the outside finish coat, plan to cover an entire surface at one time if possible, in order to overcome any distinct unsightly marks of division between applications. A good smooth, evenly troweled surface is very attractive, especially where a good clean grade of sand has been used. For those desiring to color differently we manufacture what is known as Trus-Con Stone-Tex, a hard surface coating for concrete that becomes a 17 Concrete Construction Without Forms 18 Hy-Rib — A Kahn Bu ilding Product— Trussed Concrete Steel Co. part of the concrete. Tt is applied witii a brush much the same as paint to the dried surface. It comes in colors ranging from white to red brick. If you already have an old concrete or brick surface that you would like to re-color, send for card showing colors and describing Stone-Tex. INTERIOR WALLS. For the interior wall apply the lath in same manner as you did the Hy-Rib, and plaster inside. Apply two scratch or rough coats and one finish coat. This gives an extremely hard, durable wall. The interior walls can be given an attractive, washable, sanitary finish in several tints by using Trus-Con Asepticote. ROOFS. Framing the Roof — Put up the roofing joists in much the same manner as though roofing boards were to be applied except that it will be necessary to use somewhat heavier rafters. A two by six or eight will carry on most spans. Study the details of designs which we will send you, or consult our engineers for advice in constructing large roofs. After the joists are in place fasten on the sheets of Hy-Rib with rig side up in the same manner as for side walls. Follow same directions as to splicing or lapping at ends and sides. Run sheets around over the ends of joists and back under eaves until they join on to side wall. Otherwise ends of joists may be left exposed if preferred. CONCRETING ROOFS. Apply the mixture described under "Mixtures for roofs and floors (page 53) to the top of sheets, as shown on page 44, to a thickness of one and one-half inch. Plaster around end of rafters and underneath whole roof with plaster as used in side walls. This gives you a perfect concrete roof. The concrete surface should be swept clean and a roofing ap- plied in accordance with the manufacturers' standard specifications. This is important so as to prevent roof from leaking. FLOORS. Floors are treated similarly to roofs except that you are liable to have varying weights to carry, and very heavy ones may require special designs. More complete directions will be found on our special plans. Write us about anything you do not understand. 19 Concrete Construction Without Forms RIB LATH AND RIB STUDS Rib Lath is similar to Hy-Rib, except that it is lighter, does not have the deep stiffening rib, and is used principally for interior work on walls and ceilin,s;s. Rib Studs are steel studding used in walls and partitions which do not support any loads. BEADED PLATE or "A" RIB LATH Size of Sheets — 15^ x 96 inches. Shipped in bundles containing 16 sheets, or 18 yards. Grade Weight per square yard Ma:timom atud spaciDg for walla (center to center) Maximum joist ipaclne for ceilineB (center to center) Rib IvBth No. lA Rib I,ath No. 2A Rib Lath No. 4 A 3.63 lbs, 4.54 lbs. 5.45 lbs. 18 inches 20 inchei 24 inches 16 inches 18 inches 22 inches STANDARD RIB LATH Similar to Beaded Plate Rib Lath, but with narrower ribs. Size of Sheets — 30^ x 96 inches. Shipped in bundles containing 12 sheets, or 18 yards. Grade Weight per square yard Maxinrnm atud ipaclne tot wall. (center to center) Maximum joist spacine for ceillnea (center to center) Rib Lath No. 1 Rib Lath No. 2 Rib Lath No. 4 2.74 lbs. 3.42 lbs. 4.10 lbs. 14 inches 16 inches 18 inches 12 inches 14 inches 16 inches We recommand the use of p&inted lath, but can supply it without paint if desired. 20 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. RIB STUDS Rib Studs— made of the highest grade of open-hearth steel- are open for the passage of conduits and pipes, and provide an uninterrupted air space between the two plaster surfaces. The open mesh simplifies the wiring of latli. Rib Studs are made in five widths (2^" to 8'4") and in any length up to 18 feet. (See standard stock sizes below.) Rib Stud Extensions, furnished for all sizes of Rib Studs, fhe 3° rf .h. Rib sfud. and .re damped ilgW w,.h p.ncera o. hammer. Concrete Construction Without Forms 22 Hy-Rib — A Kahn Building Product — Trussed Concrete Steel Co. CONCRETE BARNS Good, sanitary barns are a real economy. They pro- vide a dry, well ventilated and uniform temperature shel- ter, insuring the greatest productiveness and vitality of all classes of stock. Poorly built barns are very expensive because of their dampness, lack of ventilation and constant necessity for repairs. With the improved Hy-Rib Con- crete designs of barns, such barns can be built very in- expensively and besides giving the best possible protection to the stock, are fireproof, and no repairs are necessary. We can treat the walls so that they become damp-proof and wear resisting. Any design of barn can be readily adapted to our system of construction since the materials are handled very much like lumber. The walls are built according to general directions for single and double walls; the roof as for general roof con- struction. It is impossible for us to show many plans, but the general idea can be grasped and then applied to any par- ticular building. We have plans for many types of barns, and will send these if you tell us just what you are interested in. 23 Concrete Construction Without Forms ■^ -1-1 C rt tn •aye c o A! ■a O en CJ o •^ C ^ O ■ S[3 C O P-i 1- ai ) rt o.;£ Oj cfl w oj (U ■" OJ o « o S. o '-•a r OJ O ^^ 3 O C 24 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. 25 Concrete Construction Without Forms W o J3 C 26 Hy-Rib — A Kahn Building Product — Trussed Concrete Steel Co. 27 Concrete Construction Without Forms 28 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. Smith Bros. Grain & Elevator Co., Ft. Worth, Texas. All beams and supports are of Kahn System reinforced con- crete. Sidings and roofs are concrete, reinforced with Hy-Rib. The unfinished panels at the top show the Hy-Rib in place ready for plastering. The windows are United Steel Sash. 29 Concrete Construction Without Forms Glenmore Distillery, Owensboro, Ky. Arched Hy-Rib roof and sidings sliown in all stages of construction. Hy-Rib Building at Hudson Motor Car Co. Plant, Detroit, Mich. 30 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. Shop for Lars Backe, Thief River Falls, Minn. Carpenter Shop, Hudson Motor Car Co., Detroit, Mich. Hy-Rib Roofs and Sidings. The photographs on these two pages represent a black- smith shop, distiller}-, power house, and carpenter shrp respectively. They arv excellent structures, giving the \-ery best of satisfaction, and show the wide field for this method of building of C(jncrete without forms. The budd- ings are attractn-e and efficient. Note particularl)- the arched Hy-Rib roof and side walls of the Glenmore Dis- tillery. 31 Concrete Construction Without Forms Hy-Rib Residence of W. Rosberry, Roslindale, Mass. Residence for Miss Alice Henck, Santa Barbara, Cal. Thomas Nixon, Architect. Any finish desired may be given the last coat of plaster. The plain natural concrete color is very pleasing, and after being waterproofed is unexcelled in durability. 32 Hy-Rib— A Kahn Building Product— Trussed Concrete Steel Co. RESIDENCES, GARAGES AND SMALL BUILDINGS {Sec also Special Folder on Hy-Rib Garages, sent on request) The building- of concrete residences and smaller buildings has long- been popular, owing to their permanence, fire- proofness, and unusual possibilities for artistic treatment. The cost has been the one item which has hindered a more universal adoption of this type of building. The cost of lumber, field labor, and special contrivances necessary to carry on the ordinary type of concrete con- struction, makes such work expensive in small buildings. Ky-Rib does away entirely with all this centering and special work, greatly reducing the cost. For small buildings such as garages, sheds, barns, etc., a single thickness wall of Hy-Rib plastered with cement is ample. To carry the floor and roof loads provide occa- sional posts built up of steel members, wooden scantling, or reinforced concrete. Hy-Rib is attached rigidly to the posts by means of Hy-Rib clips, wires, or staples. For dwelling houses an air space should be provided in the outside wall. The following method for constructing stucco walls, will give by far the best results, although the other methods outlined are satisfactory: 'Interior /Znis/? -k^all F/a^ier -Piblath -Air Space ■JSuildin^^ fijper Air Space 2'i4'Jiud - Cem ent Alortar ffy ^ib y4 finish Ccpat o' Wat&rnroofed Cem ent F/ o rt IS o rt p rt ^ < ^ 2^'S.2 ^ nj rt 1- jn O) Oh ^* trt o o rs ^ i-, -o a c o o i-'f7 M-i lyj < •V qj tH rt 5 1— ^ > ^ g X f ■»£ c'o ^■"'S^ ^ o ^ S ii^£.S a, CU rt u OJ to Vi (U U O "rt ,2-..^ rt o tu C en ^^ ■a u a; C i, £ ^ ^ », M- E i-, a OJ to Oh 5) u OJ ni -^ ^ o CI- . §?-S5 ffi y ^ z: P -1-J Cti CJ lyi in 44 Hy-Rib — A Kahn Building Product— Trussed Concrete Steel Co. TESTS A series of tests on concrete slalis reinforced with Hy-Rib were condncted at the yards nf the Afichigan Bolt & Nut Works by the Michigan Technical Laboratory at Detroit. These tests showed unexpected strength — more than we recommend in our tables. The test slabs were built during cold weather, and were subjected to test loads within 21 to 28 days after- ward. Test blocks of concrete, mixed at the same time, showed that the concrete had not nearly developed its full compressive strength ; otherwise, even .greater carry- ing capacities would undoubtedly ha^e been secured. Pig iron was used on test. Above slab is 2 inches thick, reinforced with 2S gauge Hy-Rib, spanning 4 feet and carrying a load 4,311 pounds equal to 613 pounds per sq. ft. of slab. This amount of concrete without its reinforcing of Hy- Rib would bear practically no weight. A wall constructed in this manner is thus made extremely stri.mg and capable of resisting ver}' heavy pressures. Consider what this means to you in your silo, tank or other building work. 45 Concrete Construction Without Forms &--ib'X.6Hii Hy-Rib Concrete Ice House. 57 Concrete Construction Without Forms a : O r r i [ 1 " III' JIM t» *5s'i*JSt' » 6l 9 1 ■ra'ffl ' =?ii'i. p?„3u&<. ', J I 1 I J- ' i j_ \ ! 1 /■ "^""^5^^ =^ TO Hy-Rib — A Kahn Building Product— Trussed Concrete Steel Co. Hy-Rib Concrete Hog Barns The swine breeder of today who \vishes best returns knows that he must proteet the herd in suitable build- ings and not expose them tn the cold blasts of winter or the glaring sun of summer. ^ lbs. per square yard is strong- enough to properly reinforce a concrete wall. OET/ilLED APPLICATION OF RIB LATH FOR STUC- CO ai/EP WOOD SHE/ITHINQ AND FOR INTERIOR — PLASTER FINISH - Another method which has been extensively used in our colder climates is to place on the outside of the stud- ding J^-inch matched sheathing, heavy building paper, fur- ring, and Rib Lath, plastered 1 inch thick with cement mortar properly waterproofed. This method though more expensive, has not the strength, durability, or fireproof- ness of the method first described. For our milder climates the furring may be omitted in the first two methods described and the paper sheathing may be omitted in all three cases. This reduces the cost still further. RIB LATH INTERIORS Rib Lath should he used in place of wood lath in all interior plaster work, so as to protect interior decora- tions from cracks and iliscolorations. \\'(iod lath absorbs moisture from the plaster and in expanding causes cracks. This absorption leaves the plaster over the lath much drier than that between the lath, giving a streaked and dirty appearance to the plastered surface. In considera- tion of its many advantages. Rib Lath is the most econom- ical material for plastering. 21 Rib Lath — A Kahn Building Product. 22 Trussed Concrete Steel Co., Detroit, Mich. -Jheathing -Sidincf -Rib Lath Wa terproo fed Cement Pla3ter—i^ Wood n/rrinq 3tri, n£T/lJLCD /IPPUCflTION Or RIB LMTH rOR CTl/CCO "OVER-COATED" HOUSES An old wood frame bviilding can be readily transformed at nominal expense into a fine, stucco-finished building by the use of Rib Lath. Wood furring strips are nailed ver- tically on the sides of the Innlding, and the Rib Lath nailed to these with the ribs in a horizontal direction. The cement stucco plaster is applied directly to the Rib Lath. This plaster should be the same as that indicated for building walls and sidings, and the outer three-quarter inch finish waterproofed with Trus-Con Waterproofing Paste Concentrated. The last cuat may be of a smonth, rough or pebble dash finish, as desired. It is customary to remoA-e all ornamental and fancy wood trimmings frcmi the house, as the lieauty of the stucco lies in its plainness of line. Around the eaves and other portions which are more or less cut up. nur Rib Lath can be readily fitted and the stucco applied. The transformation made in a house in this way is very won- derful, enhancing the value and life of the property and protecting it against fire. An old, English half-timbered effect may be obtained by nailing a board to the sheathing that will come out flush with the finished concrete; after the plastering is finished, nail a finishing board on top of this with a lap that will extend one inch over the plaster. 23 Rib Lath— A Kahn Building Product. Overcoated Residence of C. Bewick, Detroit, Mich. Rib Lath used over old wooden house. f,% ■ -^ '^y*. wuM^. >' ^k 1 J -V .; n- . bBPV^^X'^ ^^ffiijl .;V * Biiiif- 1 f-'M :% P y ri, ^ J Rib Lath Residence for F. L. Spaulding, Los Angeles, Cal. S. Munson, Architect. 24 Trussed Concrete Steel Co., Detroit, Mich. SOLID PARTITIONS Rib Lath may be used in connection with steel studs for solid cement or plastered partitions. When so used it is far more economical than the ordinary lath as it per- mits of a wider spacing of the studs, and supplies a straight, true surface to plaster against. Hy-Rib, however, is the ideal reinforcement for solid partitions since it combines both lath and studs in one sheet. A wall built with Hy-Rib is much stronger and is less expensive than the ordinary method of lath and channels. (See Hy-l^il) Catalogue.) 4-RIB HY-RIB HY-RIB A self-centering reinforcement for concrete floors and roofs — a unit of lath and studs for walls and partitions. Three types of Hy-Rib are supplied; 4-Rib Hy-Rib, 3- Rib Hy-Rib and Deep Rib Hy-Rib. Spacing Height Widtliof Gauge Nos. of Ribs of Ribs , Sheets U. S. Standard Standard Lengttis 4-Rib HY-RIB. ...I 3>^ 3-Rib HY-RIB....^ 7" Deep Rib HY-RIB 7" 1'2 10>^" 24, 26 or 28 14" 24, 26 or 28 14' 22, 24 or 26 6', 8', 10' and 12' 6', 8', 10' and 12' 6', 8', 10' and 12' Intermediate and shorter lengths are cut without charge, but any waste is charged to the purchaser. Complete Hy-Rib Catalogue mailed free on request. DEEP RIB HY-RIB 25 Rib Lath — A Kahn Buildinc; Product. DETROIT STEEI. COBNEB BEAD. BIB STEBI^ COBKBB BEAD NO. 1. STEEL CORNER BEADS All our corner Ijeads are sal^'i-mi^^ed aftei- forming"- ^A'e furnish six different t^'pes of loeads in lengths fronr 6 to 12 feet — to meet e\ery requirement foi' tlie perfeot protection of plaster corners. DETBOIT STEEI, COBITER BEAD — see illustration above. DETBOIT T-BAIL COBNEB BEAD — similar to Detroit Steel Corner Bead. DETBOIT SOIiID BAIIi COBNEB BEAD — made of special rolled sec tion with punclied weli. BIB STEEL COENEB BEAD NO. 1 — see illustration at)Ove. BIB STEEIi COBNEB BEAD NO. 2 — similar to Kill Steel Read No. 1 BIB PEATHER-EDGE COBNEB BEAD — fiU' fine sharp corners. 26 Trussed Concrete Steel Co., Detroit, Mich. DETROIT DIAMOND LATH Size of Sheet, 18x96 inches. Gauge Sheets " per Bundle Yards per Bundle Weight per Square Yard Plain 2.33 lbs. 2.5 lbs. 3.0 lbs. 3.4 lbs. Weight per Square Yard Galvanized 3.03 lbs. 3.25 lbs. 3.8 lbs. 4.3 lbs. No. 27 1 15 No. 26 15 No. 25 ' 15 No. 24 15 20 20 20 20 We recommend painted lath, but can supply it plain or galvanized after expantion. FINISHING AND WATERPROOFING Concrete construction when in exposed positions should be properly finished and waterproofed by the Trus-Con Cliemical Products, consisting- of twenty-three distinct products for this class of work. Catalogue on rc(|Ufst. REINFORCED CONCRETE The Kahn liuilding Products, successfully used in over fifteen thousand important structures, include the follow- ing reinforcing products: Ivahn Trussed Bars, Ril) Bars, Collapsible Column Hooping, Rib ^fetal. Idy-Ril), Steel ]'diiret_\des, Horedomes and Building Specialties. STEEL SASH FOR WINDOWS L'nited Sash are made of deep, rolled-steel sections of great ^trcngth and rigidiU', — cannot inum or ^^•ear out — and j)r(i\-i(le increased daylighting to interiors. Catalogue on request. 27 Rib Lath — A Kahn Building Product. Instruccion Publica Bldg., Cuban National Exposition, Havana Cuba Rib Lath Used Throughout. Band Stand, Culian National Exposition, Havana, Cuba. Dome Constructed of Rib Lath. 28 Trussed Concrete Steel Co., Detroit, Mich, Building for Cuban National Exposition, Havana, Cuba. Rib Lath Used Tlirou»"hout. Lobby, House of Representatives, Havana, Cuba. Step] Columns Fireproofed with Rib Lath and Plaster. Floors Built KAHN .SYSTEM Reinforced Concrete. 29 Rib Lath— A Kahn Building Product. c Co o o J3 31 Rib Lath— A Kahn Building Product. Maskey Building, San Francisco, Calif. Havens & Toepke, Archts. Thos. H. Day's Sons, Contrs Rib Lath used Tliroiighout. 32 Trussed Concrete Steel Co., Detroit, Mich. Rialto Building, San Francisco, Calif. Bliss & Faville, Archts. Floodl.urg & :\IcCaffery, Cuntrs. Rib Lath and Rib Studs Partitions Throughout. 33 Rib Lath — A Kahn Building Product. Sloane Building, San Francisco, Calif. Reid Bros., ;\rchts. Thompson-Starrett Co.. Contrs. Rib Lath used Throughout. 34 Trussed Concrete Steel Co., Detroit, Mich. O'Connor & Moffatt Building, San Francisco, Calif. Rcid Bros., Archts. Hy-Rib and Rib Lath used Throughuut. 35 Rib Lath — A Kahn Building Product. 36 Trussed Concrete Steel Co., Detroit, Mich. ?>! Rib Lath — A Kahn Building Product. Elkan Gunst Building, San Francisco, Calif. Lansbui'gh & Joseph, Architects. Jas. Stewart Company, Rib Lath and Rib Studs used Throughout. Lontr; 38 Trussed Concrete Steel Co., Detroit, Mich. 39 INDEX OF CONTENTS Advantages of Kil; J.atli 5 Reinforced Concrete 27 "A" Rib I-ath 7 Residences 2, 16-24 Beaded Plate Rib Lalb 7 Rib Lath Beads, Corner 23 Advanttiges of 5 "B" Rib Lath 6 I Jescrilied 5 Ceilings 12-13 Interiors 21 Cohnnns, Fire proofed 29 Plastering 4, 15 Corner Beads 23 Properties of 6-7 Deep-Rib My-Rib 25 Residences 2, 16-24 ] >eseri])tion of Rib Ltith 5 Specifications 14-15 Detroit Diamond Lath Z? Rib Steel Corner Iiead 26 Detroit Steel Corner Bead 26 Rib Studs 8-9 Extersicns for Rib Studs 8-9 " Stud Extensions 8-9 Finishing and Waterproofing 15, 2/ Schools 30-31 Fire])roofed Cohnnns 29 Solid Partitions 25 Four-Rib Lly-Rib 25 Siiecilications for Rib 1 ath 14 Furring 12-13 " " Stucc. 15 IL.llou- Partitioi s 9-11 Standard Rib Lath 6 llnllow Walls 9-11 Steel Sash for Windows 27 ITv-RiB 25 Stiffness of Rib Lath 4 Interiors with I-!ii) Lath 21 Stucco Houses 2,16-24 Over-Ccated Houses 2 23. 24 Stucco Specifications for 15 Partitions. Hollow 9-11 Studs, Rib 8-9 Solid 25 Three-Rib Hy-Rib 25 Plastering Rib Lath 4, 15 Lnited Sash for Windows 27 Pro)ierties of Detroit I liamond Lalh 27 Walls Hollow 9-11 '■ Hv-Rib 25 Waler|To..lnig and Finishirc 15,27 ■' Rib Lalh 6-7 Winch.vis, Steel Sash 27 INDEX OF ILLUSTRATIONS OF BUILDINGS Band Stand, Cuban Nat'l Exposi- ' I'Ci.nnor-Muttatt Bldg., San Fran- ticm, Havana, Cuba 28 cisco. Calif 35 Cuban National Exi)osition Building. Orvis Ring Sch<.nil. Rtno, Neva.... 30 Havana, Cuba 29 Residence nf: Elkan Gunst Building, San Francisco, C. Bewick, Detnnt, iMicb 24 Calif , 38 .1. B. Bnnk, Jr., Detroit, Micb. . . 10 Grace Hospital, J)etruit, Micb 12 Frank Bruen, Tam])a, Fla 22 Higb School, Asbland, Ore 31 11. A. KvU, St. Paul, Minn 16 High Scbool, Reno, Neva 31 Cvrus E. Lotbrop, (irosse Pointc, House of Providence, I )elrnlt. Micb, 36 Micb 2 House of Representatives, lla\ana, ]■". L. Spaubling, Eos Angeles, Cuba 29 Calif 24 Histruccion Publica Building, Cuban Riallo Buililing, San Francisco, Calif. 33 Nat'l Exposition, Flavana, Culja. . 28 Sbjane Building, San Francisco, Calif. 34 Maskey Building, San Francisco. \V. ^; 1,. E. R. K. Freight Car Re- Calif 32 pair Sbo])s, Ir<^nvi1le. 39 Mendelssohn Club, Detroit. Micb... 20 V. iE C. A, Buiblirg, Portland, ( tre. 37 Mt. Rose School, Reno, Neva 30 TRUS-CON PRODUCTS FOR STRUCTURAL WORK WATERPROOFINGS DAMPPROOFINGS TECHNICAL PAINTS Buildih Producl THE TRUS-CON LABORATORIES DAMPPROOFINGS — WATERPROOFINGS — TECHNICAL PAINTS TRUSSED CONCRETE STEEL CO. HOME OFFICE: DETROIT, MICHIGAN. FACTORIES: DETROIT. MICHIGAN; AND CHICAGO. ILLINOIS SALES OFFICES AND DISTRIBUTORS IN PRINCIPAL CITIES -So o_ H o o > o WATERPROOFING AND DAMPPROOFING Waterproofing has an essential and important applica- tion in practically all construction work. Water, as one of our greatest natural agencies, is not only constructive, but decidedly destructive. The problems dealing with its perfect insulation are worthy of the same careful scientific consideration as any other important question of engineering design. Waterproofing Engineering deals primarily with the methods and means of treating our structures so as to effi- ciently and effectively protect them against the discom- forting and disintegrating action of water. In the technical and practical consideration of the gen- eral subject of protecting our structures against the action of water, it is advisable to consider this large subject as divided in two separate divisions of DAMPPROOFING and WATERPROOFING. DAMPPROOFING Dampproofing should correctly be confined to the consideration of the methods and means of keeping water and dampness out of the super- structure of buildings. The subject of dampproofing deals with exterior exposed walls above grade line. The application of correct dampproofing methods insures exterior walls which are not affected by the general disintegrating action of water, and interiors which are perfectly free from the unsanitary, disagreeable and discomforting effects of dampness. WATERPROOFING Waterproofing, in its literal interpretation, should correctly apply to methods and means of treating sub-terra construction and structures intended for retaining and containing water, under and against hydro- static head. Consistent with this definition, waterproofing would apply directly to the treatment of foundations, tunnels, reservoirs, cisterns, standpipes and similar structures. The following tabulation very simply indicates the two above sub- divisions of the general subject of protection against water, with the most important methods in each class. PROTECTION .\GAINST WATER f (a) Transparent Coatings. DAMP- -J (b) Opaque Decorative Coating.s. PROOFINt; I (c) Special Bituminous Coatings. f (1) J^owdered I pounds ad( I dry cement. la) Intpgral I (2) Liquid or Compounds I directl.v to WATER- PROOFINti (b) Alenibrani Paste addeil water. (1) Coal Tar Product.? (2) Asphaltic Product.?. (3) Special CV.mposi- tiona. TRUS-CON ChoiTiical I.aboratory Research aiiJ Experiment al Section TRUS-CON Physical Laboratory Tesling Di\'ision THE TRUS-CON LABORATORIES, DETROIT, MICH. DAMPPROOFING Product Page Transparent treatment applied to ex- terior exposed masonry walls TRUS-CON Por-Seul :i:; Opaque, decorative coating applied to exterior masonry walls TRUS-CON Stone-Tex ■2:; Specification Mi Special bituminous coating applied to the interior of exposed walls TRUS-CON Plaster Bond. . :;7 Specification s.") WATERPROOFING Integral method used throughout the entire concrete mass, applicable for foundations, tunnels, reservoirs, cisterns, tanks, etc TRUS-CON Waterproofing Paste 7 Specification 7',) Integral method applied in a water- proofed plaster coat TRUS-CON Waterproofing Paste 7 Specification-Stucco 77 Specification-Foundations M ENAMELS AND INTERIOR FINISHES: For general wood, metal, brick and plaster walls TRUS-CON Asepticote .-7 Specification ''■' For highest quality enamel finish Undercoating. . ,' TRUS-CON Asepticote r,7 Enamel coating TRUS-CON Sno-Wite r,:; Specification ■'"■'^ For general industrial plants TRUS-CON Industrial Enamel ^'■' Specification '''■' Hospitals, Sanitariums, etc TRUS-CON Hospital Enamel ... ''^ Dairies, Creameries, etc TRUS-CON Dairy Enamel. (-7 Concrete Floors TRUS-CON Floor Enamel. Ar, Specification '■''■ PROTECTION OF IRON AND STEEL Exposed to elementary conditions. . . .TRUS-CON Bar-Ox No. 7 li'.i Specification "- Brine and condenser pipes, coils, etc TRUS-CON Bar-Ox No. 1-1. 7(i Stack Enamel, Boiler Front Enamel. .TRUS-CON Bar-Ox No. 121 ,1 Acid Conditions TRUS-CON Bar-Ox No. is 71 THE TRUS-CON PRODUCTS HAND BOOK Sijiitli Bros. Grain Elev.ator, Furt Worth, Tex. Foundations and Stucco Sidinj^.s Waterproofed with TRU.S-CON Water- proofing Paste. Scliwood Park Swinmiirig I'(]o|, Porthiiid, Oi'egoii. TRUS-CON Paste Used in All Concret i ink 1 ffLrson Powder .Mills, Biinnnghara, Alabama. W i( rpr -if I \Mfh TKTTS-CON PaHic THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON WATERPROOFING PASTE CONCENTRATED TRUS-CON Waterproofing Paste Concentrated is significant in that it most efficiently combines in one product all the essentials ol a perfect waterproofing. (1) It is simple to use; (2) Readily mixed with the gauging water; (3; IVIost economical waterproofing compound; (4) Colloidal in composition; (.')} Has a record of positive results. 1 — Simple to use. TRUS-CON Waterproofing Paste Concen- trated is added directly and simply to the water used to temper the dry mixture of cement and aggregate to be waterproofed. This method eliminates the expensive labor cost involved in the mixing of the powder waterproofings with the dry cement. The necessity of the preliminary dry mixing of the powder compounds also materially delays the work and substantially adds to the actual cost. The simplicity in the use of TRUS-CON Waterproofing Paste Concentrated makes this product the most economical, since practically no additional labor cost or delay in the work is necessary in its use, 2 — Readily mixed with the Gauging Water. The reason TRUS- CON Waterproofing Paste Concentrated is manufactured in paste form is to permit its direct addition to gauging water so that it may be carried uniformly and evenly to every part of the mortar or concrete In any process endeavoring to produce a perfect mixture, it is funda- mentally necessary that the body to be distributed be of such a nature that it is readily miscible with the distributing medium. A perfect mixture cannot be produced with ordinary oils and water, as the former are natural water repellents, and this property renders it impossible to obtain an even, uniform, physical distribution in water. The greater number of dry powders offered for waterproofing pur- poses are chemically insoluble soaps with more or less hydrated lime. It is an inherent natural characteristic of metallic salts of fatty acids, such as these compounds, to show a distinct and marked repellent action to water. As water, to which they are repellent, must necessarily act as the distributing medium, it is quite obvious that it is practically im- possible to obtain thoroughly uniform and even results, and the first THE TRUS-CON PRODUCTS HAND BOOK principle of integral waterproofing, namely homogeneous distribution of the compound employed, is violated. Regardless of the careful effort that is made to mechanically mix the dry compounds throughout the dry cement and aggregate, it is cer- tain that when the water is added to temper the mass, the waterproofing compounds, due to their repellent nature and lighter gravity, will be expelled from portions of the mass and be concentrated and stratified in other sections, entirely destroying the even, uniform distribution that may have originally been established through the careful dry mixing of the compounds with the dry cement. As the fluidity of the concrete increases, the resistance to flow throughout the mass naturally decreases, and the tendency of the dry repellent powder to be segregated is pro- portionately increased, making waterproof results the more impossible. The condition is ciuite similar in principle to an attempt to evenly mix and hold in distribution fine pulverized cork. It is obvious that when the mass is very heavy and dry, the cork is entrapped and mechan- ically held, but as soon as any fluidity is produced by the addition of sufficient water to temper the concrete to normal consistency, the cork, due to its repellent nature, naturally works itself to the top of the mass, entirely destroying the original distribution. It is to be emphasized that the very first consideration and essential in the selection of a waterproofing compound should be to determine the ease with which the product is originally miscible with the gauging water, to insure its perfect and even distribution throughout the mass to be waterproofed. TRUS-CON Waterproofing Paste Concentrated is so treated in manufacture as to insure a product that is most readily miscible with the water, in fact, almost instantly diffuses throughout the water, in which it remains in vmiform and even suspension, insuring the use of the product in a constant and fixed proportion throughout the entire work. In the process of hardening, TRUS-CON Waterproofing Paste Concentrated assumes repellent properties which are even greater than the products which originally possess this property, and has the advan- tage of being uniformly and evenly distributed in the work, so that its effect is entirely uniform. TRUS-CON Waterproofing Paste Con- centrated is the pioneer in the recognition of this valuable and essential principle in integral waterproofing. FURDUE UNIVER SITY Lafayette, Ind. l''i.'l.iru:u\\ 13, 1911 Tiie Trussed Coiicretu .Slcol Co., Detroit, Midi. Gentlemen — It would no donht lie ot iul ■resi to j-ou to lei rn .hat we consider your TRUS-CON Wulerpr .>olin^ i^as e as us. 1.1 h\- us in OUT cem mt laboratory to he highly snccossfuL ^"rrN lrul\ 11. tl . WCOFlEhD, l.aborato ■.\- for Testing Materials, Ptirdue University THE TRUS-CON LABORATORIES, DETROIT, MICH. MOST ECONOMICAL WATERPROOFING COMPOUND '■'> — The Most Economical Waterproofing Compound. The re- quirement for the greatest possible economy in general waterproofing work has been fully met in the concentration of TRUS-CON Water- proofing Paste. This product, when used in the proportions recommended, affords a lower unit cost than any other integral waterproofing treat- ment. The use of this product in so lean proportions, with absolute certainty of results, is provided by the elimination from its constituency of all inert fillers such as hydrated lime, clay, silica, etc., which are the bases of most integral waterproofing pastes and powders. Only materials of the greatest activity and intensity in providing waterproofness are em- ployed, and these are especially treated in manufacture to develop their maximum waterproofing value. The low cost of perfect waterproofing results with this product permits the more general use of waterproofing, not only for conditions where waterproofness is the first consideration, but for all worlc where waterproofness is beneficial. TRUS-CON Waterproofing Paste, Concentrated, is the first waterproofing to combine in one product thorough simplicity and prac- ticability in use and the lowest unit material cost, which only justly entitles it to recognition as the standard product. 4 — Colloidal in Composition, A careful study of the chemical and physical processes which take place when Portland cement is mixed with water, makes it clearly evident that a waterproofing compound, to give satisfactory results, must necessarily be of a colloidal nature. The pro- cess of setting and hardening of Portland cement mortar and concrete is not alone a process of solution, hydration and recrystallization, but is supplemented by the formation of a colloidal substance, which sur- rounds and protects the crystals of cement that bind the particles of sand and stone together. The partial degree of waterproofness which is characteristic of Port- land Cement mortar and concrete is due entirely to the presence of this colloidal body. In its absence there would be no medium to protect the crystallization against the action of water, which would tend to gradually soften, dissolve and disintegrate the mass, when subjected to actual practical exposure. This colloidal substance, however, is never formed in sufficient quantity to entirely fill out all the voids in the mass, and it is accordingly the func- tion of an efficient integral waterproofing not only to intensify the forma- tion of the colloid originating from the cement itself, but to add a sufficient quantity of colloid so as to fill out the voids and impart to the concrete sufficient density to render it absolutely impermeable. THE TRUS-CON PRODUCTS HAND BOOK It is a further essential of an efficient integral waterproofing that the body not only be originally colloidal, but have the property of indefinitely retaining its colloidal development. Such absorbent colloids as clay, hydrated lime, aluminum hydroxide, etc., which have been used with very questionable success, have been found in time to dehydrate, losing their colloidal development, and are very slow and inactive in reverting to the colloidal condition. This behavior undoubtedly explains the very inconsistent results obtained with products of this character, as in some cases, where conditions are particularly favorable for maintaining the colloidal condition, results will be quite satisfactory, but generally, where there is any opportunity for the drying out of the colloid, the water- proof ness is destroyed. Cuncrete Fuuutaiii Ba.4iii below has been waterproofed with TRUS-CON Waterproofing Paste as specified on page 79. ])reitniej-or Flo Whop, Detroit. Burrowes & Wells Architects. Interior Breitnieyer Flower Shop TRUS-CON Waterproofing Paste, Concentrated, is not only a most perfect colloidal body, but is manufactured from raw materials that contribute a most permanent condition to the colloid, and the results with this product are thoroughly reliable and permanent. THE TRUS-CON LABORATORIES, DETROIT, MICH. In addition to tlie pevmanency of tlie colloidal condition of the pro- duct, It IS further essential that the product be of such a nature that it will not decrease the strength of the mortar or concrete in which it is employed. No engineer can conscientiously be favorable toward sacri- hcing strength tor waterproofness, particularly when this condition is not necessary. TRUS-CON Waterproofing Paste, Concentrated, working in the closest conjunction with the colloid originating in the cement itself, per- fectly hlling out the voids, not only renders the concrete waterproof but increases the strength rather than in any way reducing it. Compounds containing large percentages of free fats, soluble soaps active silicic acid compounds, etc., invariable materially reduce the strength, due to the fact that these products react seriously with the con- stituents m the cement and very materially interfere with the normal process of hardening that is essential to develop the full strength. Positive in Results. TRUS-CON Waterproofing Paste, Con- centrated, is no experimental product. The large number of important and extensive operations in which this product has been most successfully used, has thoroughly and unciuestionably demonstrated that a product that represents the scientific pertectness and technical correctness of this material will invariable give the most dependable and satisfactory results in actual practice. TRUS-CON Waterproofing Paste, Concentrated, has a very wide field of usefulness. In its practical application to waterproofing condi- tions, it can be added to the water used to temper the concrete used throughout the mass of the work, or it can be concentrated in a plaster coat in the surface of the structure. Use TRUS-CON Waterproofing Paste, Concentrated, in concrete work of all kinds — in foundations, dams, tunnels, reservoirs, tanks, floors and all similar structures. On the succeeding pages are given in complete detail general specifica- tions for the use of TRUS-CON Waterproofing Paste, Concentrated, and upon request we will be pleased to furnish special specifications, giv- ing in detail the application of this remarkable product to any special waterproofing condition. We offer you the advantages of our experience in pioneering concrete construction, together with the special study and attention which we have given to the subject of waterproofing, in solving your problems. Our suggestions and recommendations are given to you without any obligation. McLaughlin & hulsken Architects J.ima, Ohio, Sept, U, lOKI. The Trussed Concrete Steel Co., Detroit, Mich. Gentlemen— In regard to our experience in the use of your waterproofing compound, we expect to use twelve tons of your TRUS-CON Waterproofing Paste in one of our buildings, and are pleased to state that we have no hesi- tancy in heartily recommendin£ j^ame. Yours very trulv, McLaughlin & hulsken. THE TRUS-CON PRODUCTS HAND BOOK The fiA'o-niiUion gallon Auxiliary Reservoir, at A3lic\'ille, North Carolina. Thoroughli,' and permanently waterproofed by using TRUS-CON Waterproofing Paste. A CONVINCING REPORT "Thiy reinforced concrete leservoir, liniilt to insure an auxiliary or emer- gency supply for the water system of Asheville, N. C'., has a capacity of 5,- 0(J0,(3(.)0 gallons of water. The reservoir is 150 feet in diameter at the bottom and is 40 feet deep. The wall is three and one-half feet thick at the bottom and tapers to a thickness of eight inches at the top. "As originally constructed the reservoir was not satisfactory, but has been broiight to stand a thorough test and has just been accepted by the city after additional work, which was done by ^Ir. Ceorge H. Davidson, a con- tractor of Asheville. The bottom of the tank, when Mr. Davidson began work on it, was from two to six inches thick with concrete filling up the cre- vices and the entire floor of the tank was cracked very badly. The sides of the tank were originallj" built in 5-foot sections, and at these seams there was a constant leakage. At some places there were cracks up and down the wall, while nearly all of the wall was porous and water seeped tlirough. Mr. Da\'idson broke out all of the old bottom entirely around for a distance (jt t\\ii feet from the walls, going down to solid rock and cleaning out all cracks and crevices. He then filled all with good concrete mixed with TRUS-CON Waterprooiing Paste to the level of the old floor. On top of this lie laid tlic ,X-inrli floor with V^-inch reinforcing steel, fiUed with TRUS-CON Water- proofing- Paste and concrete, as per TRUS-CON specifications, using fiftei-n lv;irr(d.s of the Paste in the bottom. He then cut out all joinls on the w;ill ;irid idled them with cement mortar mixeil with TRUS-CON Waterproofing^ Paste. "Mr. Da\"idsMn's contract was 'no pay if not water-tight* after a test of 90 days with reservoir full of water ; and at the end of 90 days the mayor and five aldermen examined the reservoir and foimd that he had com- plied with his contract and made good. Quite a number of outside firms made bids for waterproofing of this reservoir, the lowest bid of these being in the neighborhood of $20,000, while the cost under Mr. Davidson's plan was $11,400, anrl he made some money. A number of firms making water- proofing material solicited this business, but after demonslratious and ex- amining the nierits of the various wa.tcr[)ronf nintcrials, Mr. Davidson told me that he had decided that TRUS-CON Waterproofing Paste was the best material to use; and he used it and made good." N. BUCKNl'iR, Sec'y Asheville Hoarrl of Trade. THE TRUS-CON LABORATORIES, DETROIT, MICH, SOHO BATHS 2410 Fifth Avenue. Pittsburgh, Pa. .„ , ^ Januarv -ii, lH i'J.. 1 russed Concrete Steel Co., 15 Terminal Office Bldg., Pittsburgh, Pa. f^t;^r,/^irs— Regarding the waterproofing of the Soho Baths with \-our J-RUtS-CON PASTE, will say that the same is perfectly satisfactory. Our condition was rather extreme; the building is situated on Fifth Ave- nue, 3 stories above and 3 stories below Fifth Avenue. Our front wall extends down 36 feet below the street, being 123,12' feet thick at bottom, com- posed of concrete. The water backed up against the wall from springs in the hiU and came through a dozen different places, running continually all seasons of the year at 100 gallons per hour. By applying a plaster coat M inches thick 1 :2, mixing the TRL'S-CON Paste to the water, we have secured a water-tight job and our walls are now perfectly dry, enabling us to utilize the fioors below Fifth Avenue and make a swimming pool in which we have used the TRUS-CON Paste wath satisfaction. The walls were so dry that the carpenter thinking there was no water back, drilled through the plaster coat to fasten partition, when instantly the water gushed forth inja stream with much pressure, proving conclusively that your materia\ is a thorough waterproof, and we will always use it in our waterproofing. Youra truly, D. P. MARSHALL, Superintendent, Swimming Poo!, Soho Public Baths, Pittsburgh Tftnk, and Walls, above waterproofed with TRUS-CON Waterproofing Paste THE TRUS-CON PRODUCTS HAND BOOK Brunett Falls Manufacturing Co., Cornell, Wis. All concrete subject to hydrostatic pressure waterproofed with TRUS-COxV WATERPROOFING PASTE, Concentrated. ^ >^v^j;&;:^isafes^airti^fe;^*ring. After much pumping and building of sheep troughs and sumps, and us- ing plenty of TRUS-CON WATERPROOFING PASTE incorporated into the concrete for walls, floors and top coat, I succeeded in getting a PER- FEC)TLY dry basement for their electrical machinery. I like to use TECS-CON Paste, because with the average conmion labor you can get, it is easier to use and get results than with an.v other water- proofing that requires intelligent, if not expert, manipulation. I can assure ,\-ou that the Light Company is more than satisfied, as we iia\c had some high waters since, and ever^'thing proved water-tight. Very truly, W. H. SIEVERLING. RAYMOND CONCRETE PILE COMPANY 135 Adams Street Chicago, Sept. 27, Itllll. The Trussed Concrete Steel Co., Detroit, Mich. Gentlemen — Referring to your inquir.v relative to the TRUS-C(J.V W.SlTERPROOFING PASTE we used in Chicago last winter, beg to say that this was used in connection with the foundation for a building for Mr. E. S. Shepard located at Fairbanks Court, Erie Street, Chicago. We had ver>- good success indeed with your product, and found same entirely satisfactor\' for the iiur])Ose rcfjuired. \'erj' truly .\-ours, RAYMOND CONCRETE PILE CO. H. D. Raymond. Asst. Treasurer. o a. o m H h- ( O H O cq - trulj' :voura, KENNETH MACUONALD, JR. THE TRUS-CON LABORATORIES, DETROIT, MICH. it.>^- '«<*«■ II illlil 11 1 i*' i Wmh: ^jijTppfmiiiB Residence of W. E. Biddle, Arncsbury, Mass- Stucco treated with TRUS-CON STONE-TEX. Reierriuy to tlie two coats of Trus-Con STOXE-TEX tliat you have appiied to my stucco iiouse. piease be advised ttiat it is my opinion ttiat the appearance of the cement worlc has been greatiy improved. In piace of the cofor streaks, there is now a uniform color over the entire house of a pleasing soft shade. The cracks have all been filled up, and if this finish will stay on as well as I have every reason to think it wdll do, there is no question but what tbi^ sort of treatment of cement houses is desirable from every point of view. W E. BIDDLE. "Please ship at once another 50 gallon barrel of your TRTLTS-CON STONE- TEX, Pure White, for use on the Montgomery County Court House. The architects and committee are well pleased with results from the material that you have already furnished." \XDFHSON Painter and Decorator, Montgomery, Ala. Residence E. H. Brown, Crosse Pointe Fiirms, Mich. TRUS-CON STONE-TEX used to dampproof and uniform stucco. THE TRUS-CUN PRODUCTS HAND BOOK Brown Business College, Jackson-ville, III. Before Coating with TKUS-CON STONE-TEX Same as above after Dampproofing and Uniforming with TRUS-CON STONE-TEX 26 THE TRUS-CON LABORATORIES, DETROIT, MICH. ALL PLEASED WITH STONE-TEX Mr. n™an Foiigner, .4ugU3t 23, 1912. -0 Alafli^.in .Square, Nortli. New York City. Dear Sir — In reply to your recent request that I permit Mr. Williams to "'?1'^'ii^^V- ^""^"e at Sutton Manor, New Rochelle, N. Y., recently finisherl with TRLb-CON STONE-TEX, I would say that it would afford rae great giSSf"";? *°j;^7f Mr- Williams call, and I will certainly enthusiastically endorse The beautiful appearance of my house is a subject of admiration of all my neighbors and is a source of more than usual satisfaction to me inasmuch as the house presented such a frightful appearance before. If I can be of any service to you, you may call upon me at any time. You can say for me that I am very well pleased indeed with Stone-Tex. Yours very truly, GEO. S. MACDONALD. Greenville, Mo., Feb. l.j, 1912. Trussed Concrete Steel Coniiian\', Detroit, Mich. Gentlemen — At this place the County Court House officials instructed me to test the sample of TRIT,S-CON STONE-TEX you sent me and let them know the result, w^hich I did, and they have ordered the material put on the Court House. They meet again in a few daj-s and are going to re-construct the Jail, and expect you will receive another order for more material. I can say this much for STONE-TEX. I have used material for painting for fifteen years, but have never gotten hold of anything that answers the purpose for brick work like .STONE-TEX. I will use all of j'our material I can on the County ,Iail, for I am more than pleased, and so is the Countj' Court, with the work of STONE-TEX. Ver\" truly \'ours, EDWIN PARKER. Painter. St. Joseph, Mo.. June 29, 1912. Trussed Concrete Steel Co., Detroit, Michigan. Gentlemen — W^e have had such good success with the Hrst lot of STONE- TEX that we have used, that we w^ant to tell you about it. On one of the hne residences of the City, two different preparations haii been applied to the stucco, but in neither instance was the material applied a success. We took this job when the hou.se was in a very bad condition onaccount of the two previous coatings. We applied two coats of STONE-TEX, andithaa made an elegant looking job. The owner is exceedingly well pleased and If your STONE-TEX gives such a good result on a job like the alove.we have no fear of it working anj-where. Yi-rv trulv ^-ours, BENNETT & PURKETT. Trussed Concrete Steel Company, Durango, Colo., July 3, 1912. Chemical Products Dept., Detroit, Michigan. Gentlemen — Two years ago I painted the exterior of my cottage with J'our TRUS-CON STONE-TEX, Concrete Gray. I now have need for five gallons more to use on a portion of the wall that is discolored by smoke, etc., and would ask you to ship this at once. ,. . , I am very much satisfied with the effect and wearing qualities of your .STONE-TEX and have recommended it to several parties. Yours truly, K. A. GAGG, Cashier. First National Bant THE TRUS-CON PRODUCTS HAND BOOK Residence Mrs. Cora Powers, St. Petersburg, Fla Coated with TRUS-CON STONE-TEX Trussed Concrete Steel Company, Detroit, Mich, Gentlemen— I am very much pleased with the STONE-TEX which makes a very nice stone finish of solid color and adds greatly to the beauty of the wall. I would be pleased to recommend it to any one. It adds to the appearance as nntch as the danjpproijfness of the house. Ydura vfvv tnil\-. C. B. SIMOXSON. BarifToft, Mirh. Residence C. B. Simonson, Bancroft, Mich. Masonry and Concrete Block Walls Coated with TRUS-CON STONE-TEX (See above letter) THE TRUS-CON LABORATORIES, DETROIT, MICH. ftniifh Al'iin Sirect AI E. Church, High Point, X- *-'- Cmformed and Dampproofed with TRUS-CON STONE-TEX THE TRUS-CON PRODUCTS HAND BOOK w H 2: EPS THE TRUS-CON^LABORATORIES, DETROIT, MICH THEY ALL USE TRUS-CON STONE-TEX Hershey Chocolate Co., Horshev, Pa lUinois Glass Company, Alton, It! Detroit Salt Works, Delray, Mich. Bingham's Hotel, Harbor Springs, Mich. Montgomery County Court House, Montgomery Ala May Irwin Residence, Irwin Island, N. Y. M. P. Molter Piano Factory, Hagerstown Md American Railways Co., Philadelphia, Pa H. W. Hoyt Residence, Detroit, Mich. Beech-Nut Packing Company, Canajoharie, N Y University of Michigan, Ann Arbor, Mich. Carnegie Steel Company, Pittsburg, Pa 0._& W. Thum Co., Grand Rapids, Mich. Princeton University, Princeton, N. J, U. S. Government Liglit Houses. Crescent Hotel, Aberdeen, Wash. American Wire & Steel Company, Pitt.sburgh, Pli. Lincoln County Court House, Carrizoza, N, M, Rialto Building, San Francisco, Cal. Fullerton Ave. Theatre, Chicago, III. Great Lakes Engineering Co., Ashtabula, Ohio. R. V. Kuser Residence, Trenton, N. J. Princeton Worsted Mills, Trenton, N. .J. Elks Temple, Trenton, N. J. Wayne County Court House, Green^dlle, M(... Brown Business College, Jacksonville, liL Glenmore Distilleries Co., Owensboro, Ky. Edison Illuminating Co., Detroit, Mich. Portland Railway Light & Power Co., Portland, On^. Altoona & Logan Fuel & Electric Co., AUoona, I'a. Boyer-Campbell Bklg., Detroit, Mich. Childrens Hospital, Pittsburgh, Pa. H. J. Heinz Co., Pittsburgh, Pa. Charleston Consolidated Railway & Lislit Co., r'hurlcsidn, : Trinity Cotton Oil Co., Dallas, Tex. First National Bank, Taylor, Texas. Holy Trinity Rectory, Swanton, Vt. St. Peter's Church, Reserve, La. Hospital for the Insane, Jackson\'ille, La. Merchants and Farmers Bank, South Emporia, Va. Marathon Paper Milts Co., Rothschild, Wis. Massey Business College, Birmingham, Ala. American Automatic By. Switch Co., Birmingham, Ala. U. S. Army & Navy Hospital, Hot Springs, Ark, Arctic Mining & Power Co., Emigrants Gap, Calif. Associated Oil Co., San Francisco, Calif. Speckles Residence, Coronado Beach, Col. State School of Mines, Golden, Colo. Gulf Novelty Works, St. Petersburg, Fta. Atlanta National Bank Btdg,, Atlanta, Ga. Augusta Orphan Asylum, Graeewood, Ga. Oakwood Cemetery, Chicago, 111. Mausoleum, Detroit, Mich.; Waterloo, la.; Mcehanii'svill-', iVlankato, Minn. St. Elizabeth's Hospital, Chicago, 111. Park Commission Power House, Dubuque, la. Williamson MiUing Co., Clay Center, Kans. Loretto Academy, Loretto, Ky. Old Prentice Distillery, McBrayer, Ry._ American Lady Corset Co., Detroit, Mich. Detroit & Toledo Shore Line R. R. Co., Dotroil, Mich. Penn Iron Mining Co., Vulcan, Mich. High School, Wyandotte, Mich. Pennsylvania R. R. Co., Jersey City, N. J. Monmouth Hotel, Spring Lake, N. J. .Jos. Fallert Brewing Co., Brooklyn, N. Y. St. Ann's Rectory, Hornell, N. Y. High Point Veneering Co., High Point, N, C. Tidewater Power Co., Wilmington, N. C. THE TRUS-CON PRODUCTS HAND BOOK r City Hall at Grand Rapids, Michigan, treated with TRUS-CON POR-SEAL Residence of Paul Gray, Detroit, Mich. Dampproofed with TRUS-CON POR-SEAL 8? THE TRU S-CON LABORATORIES, DETROIT, MICH. TRUS-CON POR-SEAL A transparent liquid for dampproofing exterior masonry walls without changing the physical appearance and texture of the coated surface. TRUS-CON Por-Seal is particularly adapted for dampproofing ex- terior surfaces above grade which are giving trouble, due to the continu- ous penetration of water through the wall, causing a damp and unsanitary condition on the interior. Also for treating exterior porous stone, either natural or artificial, to preserve them from superficial decay, due to the absorption of water and other atmospheric impurities which cause general disfiguration of the surface and slow, progressive disintegration resulting from expansion of the water held in the pores on freezing. TRUS-CON Por-Seal is practically water-white and shows no ten- dency to stain the surface, as is generally the case with such dampproof coatings. Very special care is taken in the selection of the raw materials used in Por-Seal so as to obtain a product that will be practically free from any color that would stain the surface over which it is applied. The remarkable efficiency of TRUS-CON Por-Seal is due to the very special synthetic, water-repellent compound which forms the basis of materials used in the manufacture of this product. The synthetic base is combined with a special combination of solvents, w'hich afford the very maximum content of repellent base in the final product. The characteristic efflorescence, or white alkali stains which so fre- ciuently occur on masonry surfaces, can be ehminated by the proper ap- plication of TRUS-CON Por-Seal. Efflorescence is a direct result of the absorption of water into the surface, with the subsequent solution of the soluble alkalies, which are in turn brought to the surface by the water and deposited as crystalline salt on the evaporation of the water. By treating the surface with TRUS-CON Por-Seal, its absorbent nature is eliminated and there is no opportunity for water to penetrate to the interior, to dissolve out the alkalies and carry them to the surface. As a brick surface is much more dense and close in texture than the average concrete surface, it is necessary to supply a special formulation of TRUS-CON Por-Seal for treating brick. The content of solids should be adjusted to the porosity of the surface, so as to be certain that the pores are entirely filled and sealed, without leaving an excess of solids deposited on the exterior. In ordering this product for treating brick, it is well to specify TRUS- CON BRICK Por-Seal, so as to be certain of obtaining the correct material. TRUS-CON Por-Seal is easily applied with a brush, similar to paint, in liberal application, so as to permit the proper absorption and penetra- tion of the product to thoroughly fill every pore of the surface. For best results two liberal coats of Por-Seal are recommended. As this pro- duct is very markedly repellent to water, it is essential that it only be ap- plied to a surface that is absolutely dry, so as to insure the proper depth and completeness of the deposition of the repellent base in the pores of the surface. On a surface of average porosity one gallon will efficiently dampproof approximately 125 square feet, applied in two coats. THE TRUS-CON PRODUCT vS HAND BOOK Mergentahlcr Linotype Building, rooklyn, N. Y. AJl Exterior Concrete and SLucco Walls on above Buildings Dampproofed with TRUS-CON POR-SEAL THE TRUS-CON LABORATORIES, DETROIT, MICH. WHAT OTHERS SAY OF TRUS-CON POR-SEAL "About three years ago we received from you one can of TRUS-CON Por-Seal, and might say that we have experimented on our stone here and find that it l^eeps the moisture out of the stone. "We tui-n out 40,000 to 50,000 cu. ft. of stone annually and your Por-Seal has proven to be very satisfactory in retaining the color of the stone, a trouble which has proven very serious in the past." KETTLE RIVER CO., Sandstone, Minn. "We beg to advise that we received the sample of your TRUS-CON Por-Seal and, after testing same, have found it the best we have ever used. We shall be pleased to have you ship us at once one fifty-gallon barrel of this fluid." LARSON- DANIELSON CONSTRUCTION CO., Laporte, Ind. "We beg to advise you that the TRUS-CON Por-Seal, which we ordered from you, proved satisfactory and when we are in the market again for material of this kind, will be glad to favor you with our order." INDIANA SPRINGS CO., Kramer, Ind. "We recently put in a stock of your TRUS-CON Chemical Products and so far are having very good results, waterproofing the only two contracts that have come up." (The material used was TRUS-CON Por-Seal.) E. E. NEFF & CO., El Paso, Texas. "Would say that we have used your TRUS-CON Por-Seal as per instruction and thus far it has filled the bill. " SUPERIOR ART STONE CO., Dayton, Ohio. THE TRUS-CON PRODUCTS HAND BOOK a z o H H 2;. H.2 THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON PLASTER BOND This product is a special bituminous coating for dampproofing all exposed walls. Its use provides a continuous dampproofing element in all such walls, which perfectly insulates the interior from any evidence of dampness. On application to the surface it is partiahy absorbed into the pores, thoroughly sealing them and establishing a most inseparable bond. The presence of the bituminous coating deeply deposited in the pores, aflords a positive and efficient bar against the continuous penetration of any moisture absorbed from the exterior exposed surface. TRUS-CON Plaster Bond is so formulated as to indefinitely remain flexible and tacky after being applied to the wall, and will furnish a tenaci- ous and permanent bond to a scratch coat of plaster trowelled directly on it. This property of Plaster Bond obviously serves the exceUent and economical purpose of eliminating the necessity of furring and lathing, thereby increasing the cubic area of available space and overcoming the disagreeable features associated with such an air space. The continuous coating of TRUS-CON Plaster Bond on the interior of an exposed wall contributes a fair degree of insulation, which, although not eciuivalent to an air space, yet for a great number of applications, is sufficient. /( is to he eiiiplirndzcd thai the priiiic Jniifiioii aj TRUS-CON Plaster Bond is to -jyroviite a eoiitiii nous iloiii pprvoj rooliinj on otl exposed wedls, and lis speeiot Jrotiirr ,,f hntdnif/ a euol uf ptost, e oppti- Sn-d ("'■>., that your firm supplied in consi(l(.Tal)le quanlif.y fur Mic ciii-lil-shn-y (..\illinun l)uilding which I completed last sprinp;- This is to request that you be particular U> have in stock Lhis sauiu TPl'S- CON brand, as it gave splendid satisfaction to the architect and to the plasterni-, and I believe it is entireh- the best composition of its kind that I ha"\x' e\'er used on any of my work. This material has entirely protected the plaster from discoloration on the Calhoun building, although the brick wahs on which it was applied were very wet during the winter and at the tinie the plastering was done. The plasterer furthermore tells me that this PLASTER BOND acts as a perfect bond between the brick or concrete work and the plaster which is directly applied to these outside walls. If the material will please the architect and owner, who look at the hn- ished work, the plasterer, who is spreading the plaster, and the plastering contractor, who is interested in both the time and results, it is certainly good enough for me and, if you have not this same TRUS-CON in stock, be sure to get it for rue. Verv truly yours, S. G. COOAIBS THE TRUS-CON PRODUCTS HAND BOOK The Detroit Free Press BuilchuK D Ir it AIi I i„ m InaiiJe ot all exterior walls damppioofed with li-il b CON PLAbTLrv I.(JND THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON FOUNDATION COAT A liquid bituminous cement of iieavy consistency adapted for damp- proofing general substructural work under earth filling. This product is to be used for conditions where hydrostatic pressures are comparatively light and where more com]5licated or elaliorate water- proofing methods are not considered necessary. ' TRUS-CON FOUNDATION COAT is applied with a large brush or mop over the dry masonry surface, penetrating into the pores of the surface and providing a continuous dampproof coating over the treated area. The very special penetrative and adhesive properties of this pro- duct insure the most tenacious bond to the inasonry, remaining tough and elastic under wide variations in temperature. TRUS-CON FOUNDATION COAT is not only much more efficient but generally more economical than a coal tar pitch for treating exterior masonry walls under earth filling. The use of pitch requires considerable investment in apparatus and also expense in preparation, which are eliminated in the use of TRUS-CON FOUNDATION COAT. Coal tar pitch also tends to solidify in contact with the cold masonry surface and in the chilled condition cannot penetrate into the wall sufliciently to establish a satisfactory bond. TRUS-CON FOUNDATION COAT, be- ing liquid and highly penetrative, is not affected when applied to the cold wall, but penetrates deeply and bonds itself most securely. Under light requirements, as on basement and cellar foundations, a single coat brushed or mopped on is absolutely proof against the absorp- tion of dampness. In cases where conditions are more severe, it is best practice to use two coats to be absolutely certain of perfect continuity, A gallon will cover approximately 100 square feet, single coat, and about 60 square feet double coat. Just a Few Foundation Coat Jobs Vitagraph Co. of .\merica, New York Cil\-. Pennsylvania Water Supply., McCalLs Ferry, Pa. .\rncrican Injector Co., Detroit, Mieh. Uncle Sam Macaroni Co., Tec\iiii.'.i>li, Mich. State Normal Schools, Winona, Minn, Htmibolclt High Scliool. St. Tatil, ,\Iiii n Dicsel-Wcniiiier C'ig.ar Co.. Del i.lMI.S (.11 Mnr|ili>-- Potter Bhl.c, l)r I'M :oward Hotel, Sioux City, Iowa, Pubhc Service Station, WauliCgan, 111. Woo.hvard Iron Co , Woodward, Ma. Ilud.son .Molor Car Co., Detroit, Aiirlj. Packard Motor Car Co., Detroit, Mich Peninsular Engraving Bldg., Detroit, Mi^li Flanders Office Bldg., Detroit, Michigan, Davies Manufacturing Co., /Mhance, Ohio. First National Bank Bldg., Ebensburg, Pa. 41 THE TRUS-CON PRODUCTS HAND BOOK 3 c[^ «^8 THE^TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON STONE BACKING TRUS-CON STONE BACKING is a black dampproof coating for treating the unexposed sides of cut stone. In the absence of any dampproofing or insulating treatment, the sensitive stone absorbs moisture carrying elements of the mortar, re- sulting in serious staining and discoloration. To avoid this staining, all surfaces of the cut stone which come in contact with the masonry should be painted with TRUS-CON STONE BACKING. This applies to the top, bed, sides and back of the stone, to within one inch (1") of the face. TRUS-CON STONE BACKING can be used most successfully for backing all types of Hmestone, granite, marble or any building stone which is absorbent and which otherwise would be seriously stained when laid in cement mortar. The product is furnished ready for use and should be applied to the stone with a paint brush. The stone should be coated at least 24 hours before being set. After the stone is erected, the mortar joints on the back should be well coated with STONE BACKING, so as to insure the thorough continuity of the dampproof course. This product has met with remarkable success in comparative tests, having been approved by the Government for use on Government work when other competing products were rejected. When applied in one even, uniform, heavj- coat, a gallon will cover between ]2o and 1.50 square feet. OFFICE OF SUPERVISING ARCHITECT Washin£>:ton, D, C. .J. Ilrnry MiUcT, Inc., 100 Dover Street, Baltimore, Mil. yir — lleferi-ing to your letter of the I'.iih tiltlmo, .subniittiiig .^amjtle.^ for approval in connection with your contract for the Bureau of Engraving and Printing Building, you are advised that the following is approved for u,se wherever material of such character is required by your contract; TRUS-CON STONE BACKING, made by Trussed Concrete Steel Company. A copy of this letter will be sent to the Superintendent, who will forward to this office, for identification, samples representing the approved materials delivered on the site for use in the work. By direction of the Supervising Architect. Eespectfully, (Signed) GEO. O. VON NERTA, Chief of Technical Division THE TRUS-CON PRODUCTS HAND BOOK r ~"-"T' J ^M r^VH ■ u i ~i mjf^^uKMmM ^,-i iiw.-^Bp E pV-rt, , 1 Michigan Motor Sales Co., Garap^c, Detroit, Mich. Treated T^-ith TRUS-CON Floor Enamel Sub-Power Station, M. C. R. R., Detroit, Mich. Treated with TRUS-CON Floor Enamel SCOTTISH RITE CATHEDRAL, Fort Wayne, Ind. 'T have used your TRUS-CON Floor Enamel on all the cement floors in the Seottish-Rite Cathedral, and will aay that I am extremely pleased with the results obtained. It not only entirely does away with the dust and gives the floors a tile- like finish, but it also seems to fuse with the cement, and hardens the floors, some of which were very soft and porous. I most cheerfully recommend TRUS-CON Floor Enamel to any one having cement floors, which need protection against dusting and staining." W. S. SPONHAUER, Custodian. Scottish Rite Cathedral, Ft. Wayne. Ind. TreaS'-d with TRUS-CON Floor Enamel ]Mar,\'land Shoe Company, Cumberland, ]\ld. Treated with TRUS-CON Floor Enamel THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON FLOOR ENAMEL This product is especially adapted for finishing and rendering dustless cement floors in hospitals, asylums, power plants, hotels and all similar institutions, where concrete floors are common. The natural tendency of a cement floor to continually dust is decidedly unsanitary, due to the suspension of dust particles in the air, acting as vehicles for germ distribution. In power houses, the constant deposition of dust very seriously in- creases the wear of the frictional parts of the machinery, particularly electrical equipment, such as dynamos, motors, generators, etc. TRUS-CON FLOOR ENAMEL produces a tough, hard, elastic and reasonably durable finish on cement floors. It affords a most perfect and attractive enamel finish, that insulates and protects the floor from direct contact with the friction and abrasion of traffic, which would otherwise tend to continually granulate and dust the surface. TRUS-CON FLOOR ENAMEL perfectly protects the floor from staining, due to the absorption of oils, greases and other foreign matter, insuring the freedom of the floor from unsightly staining. TRUS-CON FLOOR ENAMEL is appHed with a brush to the floor, according to the directions appearing on page 91 of this book which should be most carefully observed, to obtain the best results. COVERING CAPACITY 12.5 square feet per gallon, two coats. GREAT WESTERN SMELTING & REFINING COMPANY SMELTERS & REFINERS OF METALS Chicago, 111., November 9, 1912 Trussed Concrete Steel Co. Peoples C-js Bldg. Chicago, Illinois Dear Sir: The Tru3-Con Floor Enamel and Primer which we ordered from you sometime ago has filled the bill. Instead of having a dusty, dirty and bad appearing floor we now have a nice clean maroon colored floor and our Laboratory is also free ot dust which naturally comes from the ordinary cement floor. Having some other floor which we wish to improve, we are herewith enclosing order lor 7 Gal. Tile Red Floor Enamel .5 " Floor Primer. Please deliver the material to us fit our plant, 41st and Lowe Ave., and bill on Mr. David Blum, president of our Company for same, sending invoice to the address above given. Very truly. Great Western Smelting & Refining Co. THE TRUS-CON PRODUCTS HAND BOOK TRUS-CON FLOOR PRIMER This product should be employed as a priming coat under TRUS- CON FLOOR ENAMEL when coating any floor laid directly on the ground. It penetrates into the surface, and on hardening perfectly seals the pores and INSULATES the ENAMEL from contact with any alkali brought into solution by water absorbed into the concrete from the sur- rounding soil. In the manufacture of TRUS-CON FLOOR ENAMEL the greatest care is taken to so treat and manipulate the materials entering into its composition as to insure the greatest immunity to alkalis, and extensive practical tests have demonstrated that under normal conditions of use it is in no way affected by the causticity characteristic of a concrete surface. However, in the case of a cement floor laid directly on the ground, water is absorbed into the concrete, dissolving the alkali, and in this concentrated form so intensifies its action that it is the best practice to use a material such as our FLOOR PRIMER to completely protect the ENAMEL from the action of the alkali. TRUS-CON FLOOR PRIMER does not protect the ENAMEL by any chemical action with the alkali which would tend to neutralize and fix it, but it is considerably more efficient in providing a continuous in- sulation through which it is impossible for the alkali to pass and come in contact with the ENAMEL. # tall THE TRUS-CON LABORATORIES, DETROIT, MICH. HIGH PRAISE FOR TRUS-CON FLOOR ENAMEL WILLIAM EARL RUSS ARCHITECT, Dayton, Ohio, Trussed Concrete f^tuel Co , Detroit, Mich. Gentlemen — Some time ^ince, at \our .sulicitatiun I tried out vour THUS- CON" FLOOR ENAAIEL. Since the first trial I have been using it on every bit of concrete floor ■which I have, ranging from armored concrete factorv buildings to buidings of the class of the Da>i;ou Country Club and the Moritgomery County Mem- orial Building. In every case I have been absolutely satisfied with it from all points of view. I find that it not only wears like iron, but that apparently it actualh- toughens the cement floor finish. In addition to these very valuable qual- ities it makes a floor look well and easily kept in a clean, sanitary condition. This is so much the case that where I have used it in my finer buildings, such as those referred to, I have felt for the first time that a concrete floor could be used in such buildings and made to appear on a par with the other better class materials which compose them. This letter is written to express my appreciation of tin.- product, and as.si.st ,\ou, if possible, in interesting others in a good thing. I wish to add that it is of i]]y own volition and not at ^'our request. Xqtv trulv ^'nl|^s, W. K. KUSS, KUNZELMANN-ESSER COMPANY HOUSE FURNISHERS, Milwaukee, Wis. \A^estern Lime ^t Cenimt Co , City. Gentlemen— We have u.sed Ihr TPaS-COX CnSi 'KETE GRAY ELOi >n ENAMEL on six floors of our new building at Second a\'enue and Mltciu'll street, which is used as a furniture show room, and are certainh' very much pleased with the results obtained. The FLOOR ENAMEL, which was put down in November, 1910, show.s no traces of wear and has done away entirely with the dusting of the floors and certainly gives them a pretty, finished, clean appearance and actuallj- seems to harden the floors. We are highly satisfied with the TRUS-CON FLOOR ENAMEL and we are pleased to say" that the one coat of the TRUS-CON FLOOR ENA^IEL has covered our floors better than two coats of competitive make. I pcrsonall\' believe it is the best material of its kind for this use. I have had samples of a number of different makes, but there is not an- other of them that has given us the wear and has covered flic floor so well as the TRUS-CON FLOOR ENAMEL. Yours \-er\' trul\-, KUNZELMANN-ESSER CO. THE TRUS-CON PRODUCTS HAND BOOK PRINTERS LIKE TRUS-CON FLOOR ENAMEL "Regarding the merits of your TRUS-CON Floor Enamel, we wish to say, the fact that we have been sending you new orders for the Enamel from time to time is proof positive that it is answering our purpose nicely. We have now a liberal coat over our entire pressroom floor and we find that besides protecting the concrete, it also keeps down the dust in the room to a minimum, which any one familiar with the printing business will appreciate. Inciden- tally, the Enamel adds to the appearance of our pressroom " A^MERICAN COLORTYPE CO., Chicago. "We have tested out your TRU8-C0N Floor Enamel and apparently it has proven better than anything we have tried. As a further test you ma,\' send us 10 gallons. Should this give satisfaction, we will give you an order for all we shall require on our concrete floors and wc have considerable area to cover." A. I. ROOT COMPANY, Medina, Ohio. "Please send us ten more gallons of TRUS-CON Floor Enamel to apply on some floors. That which i'ou have alread\' sent is giving good rr8ult.'^ '' A. I. ROOT COMPANY, Medina, Ohio. "Having finished the floors of our printing department with TRUS- CON Floor Enamel, we wish to express our entire satisfaction with same. It gives the floor a hard smooth surface, thereby eliminating all dust. If you see fit, vou may use this testimonial at your pleasure." CURTIS AD\^ER- TISING COiMPANY, Detroit, Mich, "We have used your TRUS-CON Floor Enamel on the Crist Pubhshing Co.'s building, and found it very satisfactory. Previously to placing this material in the above building, we experimented with same on our cellar floor, having given same a thorough test. By the results of this test, also by the success we had with this material on the floors of the Crist Publishing Co.'s building, we feel that we can conscientiously recommend same for the purpose for which it is intended and claimed for by you." GRIFFITHS & PIERCE, Utica, N. Y. ISAAC H. BLANCHARD COMPANY, PRINTERS, 418-426 West 25th Street, New York. Wednesday, Sept. 21, 1012 Mr. Herman Fougncr, 25 East 26th Street, New York City. Dear Sir — The writer while President of the Souvenir Post Card Company (a subsidiary company at that time controlled by us) used your TRUS-COi^ FLOOR ENAMEL on their office and shipping room floor to his entire satis- faction; so much that he has on several occasions recommended your product to others, and in.sofar as is known, with entire satisfaction to these various people. We know of nothing as good and expect to continue using your product Yours very truly, ISAAC H. BLANCHARD COMPANY, By A. J. Browne, Treasurer. THE TRUS-CON LABORATORIES DETROIT, MICH. SCHOOLS PRAISE TRUS-CON FLOOR ENAMEL "TRUS-CON Floor Enamel of which you furnished us 300 gals, for our new Chemical Building, gave entire satisfaction Ijoili in spreading qualities and in finish." I'XIVERSITY OF MICHIG-A.N, -\nn .\rlior, ilich. "We have used TRUS-CON Floor Enamel and it seems to he just wliat we want. We .shall order some more of it shortly." BO.\RD OF EDUC.V- TION, Rochelle Parlv, N. J. "Used one half barrel Floor Enamel, concrete grey, and one half harr.d of Floor Primer at the new Le-uds School in Boston on the basement floors anil it is verv satisfactory." H, H, ATWOOD, ARCHT , Dorehesler, Ifass. "Regarding the TRUS-CON Floor Enarnel, would say that the five gallons received and tried on the new school building floor, seems to hold up all right and the chances are that the Board wiU put this on entire concrete floors of building. We believe this the best material tried to date." BOARD OF EDUCATION, Lorain, Ohio. "We have used some of your materials on the Seymour Indiana High School, and wish to know more about same as we were well pleased with the results." W. H. ISGRIGG & SONS, CONTRACTORS, Grecnsburg, Ind "We have made a test of the TRUS-CON Floor Enamel which you so kindly sent us. I find that it gives a nice smooth finish to the floor, and, also gives a nice appearance." ONTARIO AGRICULTURAL COLLEGE, Guelph, Ontario. "Having seen your TRUS-CON Floor Enamel on the floor of the Carroll Robins School, I am anxious to have it applied to th*- basement floor of the Richmond Hill High School, New York City, where I am a teacher of physical training. Practically all the New York public schools have concrete and cement basements and gynnasium floors and there is a large opening for business." MONTAGUE GA:\I.M0N. THE TRUS-CON PRODUCTS HAND BOOK THEY ALL USE TRUS-CON FLOOR ENAMEL Poatum Cereal Company, Battle Creek, Mich. American Colortype Co-., Chicago, III. Gillette Safety Razor Co., Boston, Mass. Packard Motor Car Company, Detroit, Albany', Ne\\' Pittsburgh, Philadelphia. Hudson Motor Car Company, Detroit, Mich. Chalmers Motor Company, Detroit, Mich. Lozier Motor Car Company-, Detroit, Mich. Grabowsky Power Wagon Company, Detroit, Mi(;h. Inter-State Automobile Co., Muncie, Ind. Michigan Steel Boat Co., Detroit, Alich. University of Michigan, Ann Arbor, Mich. Princeton University, Princeton, N. .1. Kansas Agricultural Coilege, Manhattan, Kans. University of Wiscon.sin, Niadison, Wis. Johns Hopkins Universit\-, Baltimore, Md. College of Physicians :ind Surgeons, Philadelphia, J^a, J. L. Mott Co., Pluml:iing Supplies, Trenton, Pa, American Bell Telephone Co., Bridgeport, Conn. Y. M. C. A. Building, Detroit, Mich. Beaver Power Building, Dayton, Ohio. Montgomery County Slemorial Bldg., Dayton, Ohio. Byron Weston Paper Company, Dalton, Mass. Richardson Paper Company, Lockland, Ohio. Central Paper Companv, Muskegon, Mich. National Tube Co., Pittsburgh, Pa. Detroit Sulphite Fibre Company, Delray, Mif^h. Massachusetts State Infirmary, Tewksburj^, Mas.s. Minnesota School for Epileptics, Mankato, Minn. Edison Illuminating Co., Delray and Detroit, Mich, Shredded Wheat Company, Kansas City, Mo, Conkey & Company, Hammond, Ind. Speedwell Motor Car Company, Dayton, Ohio, National Cash Register Company, Daj'ton, Ohio, University School, Detroit, Mich. Curtis Advertising Company, Detroit, Mich. Pierce-Arrow Motor Car Company, Buffalo, N, Y, F, I. A, T. Automobile Co,, Poughkeepsie, N, Y. Gramm Motor Car Company, Lima, Ohi(.i, Polk Sanitary Milk Company, Indianapolis, Ind, King's tlospital, Detroit, Mich. West Side Hospital, Detroit, Mich. Hampton College, Hampton, Va, U. S, Government Bureau of Chemistry. U. S, Revenue Cutter Service, U, S. Forestry Department, U, S. Navj' Department. U, S. Post Ofiice Department. U. S. Engineering Service. Nixon Theatre, Pittsburgh, Pa. New Theatre, New York City. National Theatre, Detroit, Mich. Majestic Theatre, Pottsville, Pa. Rensselaer Institute, Rensselaer, N. Y, Ontario Agricultural College, Guelph, ()iit Soldiers Home, Dayton, Ohio, Chase Rolling Mills, Waterbur>-, Conn, Lehigh A'allry Coal C')mpany, Wilke.sbaiTc, Pa. THE TRUS-CON LABORATORIES, DETROIT, MICH. THEY ALL USE TRUS-CON FLOOR ENAMEL Liirline Baths, San Francisco, Cal. American Locomotive Works, Dimkirk, N. W Harlan & liollingsworlh Car Shops, Wiiniinjiton, Del. Michigan Central Railroad, Detroit, Midi, American Tobacco Co., Clarkaville, Tcnn. Johnson & Johnson, New Brunswick, X. J. Meriwether Hospital, Asheville, N. C, St. Bonis Dairy Company, St. Louis, Mo. Crane & Breed Manufacturing Co., Cincinnati, Uhio. Board of Education, Trenton, N. J., Roclielle Bark, N. J., South Beach, Conn., Astoria, Ore., Everett, Wash,, Creensburg, Ind., Wyandotte, Mich., Lorain, Ohio, Trenton, N. J., Boston, Mass. Foxborough State Hospital, Foxborough, Mass. Diipont-DeNemours Bowder Co., Wilmington, Dei. Rollins College, Winton Park, Fla. American Car & Foun(.lrv Co., St. Charles, M<>. C, R. L & P. R. R., Chicago, 111. Ceneral Electric Co., Bittsfield, Mass. New Jersey State Hospital, Trenton, N. J, Solvay Process Company, Syracuse, N. Y. Detroit River Tunnel Company, Detroit, Mich. Adler Sanitarium, San Francisco, Cal. Brownsvihe Paper Company, Brownsville, N. Y. Great Western Bower Company of California, Oakland, Sacra San Francisco, MarysviUe, Crowell Publishing Co., Springfield, Ohio. Jones Memorial Hospital, Jamestown, X, Y. Garford Company, Elyria, Ohio. Robert Burns Ho.spital, Chicago, 111. Allegheny Light Co., Bittsburgh, Ba. Bortland Ry. Light & Power Co.. Portland, Ore. Commonw^ealth-Edi.son Co., Chicago, 111. Commonwealth Power Co., Kalamazoo, IMich. Edison Illuminating Co., Brooklyn, N. Y. Spreckles Building, San Francisco, Cal. Newhall Building, San Francisco, Cal. Towde Maple Products Co., St. Baul, Minn. Drake Marble & Tile Co., St. Paul, Minn. Highlands Apartments, Washington, D. C. M. A. Winter Bldg., Washington, D. C. Washington Market Co., Washington, D. C. N. Y. I11-1 ii iitMH! for Deaf & Dumb, New Ynck City Episcnp:.! I l<-i'ii'i!. Philadelphia, Pa. Auto Sal'-- '"'rM-jfirrdion, Philadelphia, l':i. Enterprise Mfg. Co., Philadelphia, P.i. U. S. Naval Home, Pliijadeiphia, Pa. Coli.'rieum, Chicago, III. Peoples Gas Bldg., Chicago, 111. Michigan Lubricator Co., Detroit, Mich. Speaker-Hints Brinting Plant, Detroit, Mich. Universal Motor Truck Co., Detroit, Mich, Bronx Refrigerating Co., Ncw^ Y'ork City. Omaha Van & Storage Co., Omaha, Nelv Huffrier Bros., Charleston, W. Va. Ib.nie Di.stilling Co., Charleston, W. "S a. Odd Fellows Home, Cullman, Ala. Waterworks Power House. Spokane, Wash. Waterworks Power House, Detroit. IMich THE TRUS-CON LABORATORIES, DETROIT, MICH. THE TEXTURE OF CEMENT FLOORS INFLUENCES TREATMENT WITH FLOOR ENAMEL The treatment that should be employed in the application of TRUS- CON FLOOR ENAMEL will vary somewhat with the texture and gen- eral physical properties of the particular surface to be treated. The first essential to obtain satisfactory results is to insure the thor- ough absorption and penetration ot the first coat into the surface, so as to establish a firm and inseparable bond. On surfaces which are quan- titatively dry, porous and open in texture, the FLOOR ENAMEL on application is absorbed well into the surface. Under such favorable conditions of penetration, the FLOOR ENAMEL becomes practically an integral part of the surface and there is no opportunity for any scaling or peeling of the coating. On a highly trowelled surface that is dense and close in texture, the penetration without special care and treatment is necessarily small, and instead of the coating obtaining a firm anchorage and bond by absorp- tion, it remains as a superimposed film. The coating in the natural process of drying assumes extreme hardness, which is essential for satis- factory results, but in the absence of proper bond to the surface to support and reinforce it, the coating will soon crack and scale off under the abrasion and pressure of traffic. Figure No. 1 shows photomicrograph made in our technical laboratory of a fairly porous cement finished surface. On a floor of this type there is no trouble experienced in obtaining proper penetration and absorption of the coating into the surface, establishing a bond that will insure most satisfactory results. From Figure No. 1 it is also easily evident that if the floor should be moist and damp, the result would be unsatisfactory, as the presence of the moisture in the pores would naturally repel the coating and make it impossible to penetrate to a depth ess. -^'al to establish a firm solid key. THE TRUS-CON PRODUCTS HAND BOOK Figure No. '2 shows photomicrograph of a dense cement finished floor. The pores in a surface of this character are comparatively small, as the thorough troweUing of the surface concentrates the colloidal con- tent of the cement on the surface and tends to close and seal the pores. On a surface of this character TRUS-CON FLOOR ENAMEL ap- plied in standard consistency would develop very little penetration. In the absence of penetration the coating over the surface, when subjected to service, would show more or less tendency to crack and scale. In such conditions, where the floor is dense, the greatest care must be exercised to insure the greatest possible penetration. It is advisable in these cases to coat the floor lightly with spirits of turpentine, and follow with a first coat of TRUS-CON FLOOR ENAJVIEL which has been slightly thinned with the addition of turpentine, so that the pres- ence of the thinner on the walls of the pores will tend to draw the EN- AMEL deeper into the surface than would otherwise result. Care must also be taken to avoid the application of TRUS-CON FLOOR ENAMEL over a cement finished floor that is soft and weak and not strong enough to resist the crushing pressure of traffic over the surface. In such cases, when the floor is subjected to service, particu- larly heavy trucking, the surface, due to its intrinsic weakness, will crush under the load and form scales, destroying the decorative effect and general efficiency of the FLOOR ENAMEL treatment. Figure No. 'i shows photomicrograph of the back of a small scale indicating the failure of the ENAMEL, due to the superficial weakness of the surface of the floor over which the ENAMEL was applied. It is evident from the photomicrograph that the back of the scale is coated continuously with cement, which represents the surface of the floor to which the ENAMEL has very firmly and inseparably adhered and results would have been thoroughly satisfactory if the floor had been firm and sound. We are pleased to submit .special suggestions and recommendations for the use of our ENAMEL on floors of varying texture and porosity and as -x result of our extensive experience and study of this subject assure the very best results. THE TRUS-CON LABORATORIES, DETROIT, MICH. "It. ■J' Highly magnified cross-section of a cement fioor, showing the rough uneven contour that characterizes the direct wearing surface. The small particles on the extreme projections of the surface are nat- urally broken off under the abrasion of trafl'ic, continually forming dust. The pores occuring at the base of the depressions in the surface very readily absorb water in any attempt to clean the floor, with the result that the surface is saturated with moisture for some time after cleaning. The application of TRUS-CON FLOOR ENAMEL provides the thorough sealing of all the pores of the floor, rendering it positively non- absorbent and easily cleaned and washed and kept in a thoroughly san- itary condition. The FLOOR ENAMEL also fills the depressions, providing greater evenness to the floor and a continuous film over the projecting particles, insulating them from direct friction with traffic that would otherwise cause them to granulate. The presence of the ENAMEL in the pore^; and depressions of the surface serves also to strengthen and reinforce the surface, so that tfie fine projecting particles will not crush and break down under the crush- ing strain of traffic and service over the floor. THE TRUS-CON PRODUCTS HAND BOOK un Parlor, lilair Countv Insane Hospital, llollnlavsljurg, P Walls treated with TRUH-CON A.SEPTK'OTE. Concrete Floor coated with TRUS-CON FLOOR ENAMEL, Columns,, Larlinc Baths, San Francisco, California idconies and Girders Finished with TRXIS-COX ,\SEFTIGOTE THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON ASEPTICOTE This product perfectly meets all the requirements of modern hygiene, for a sanitary, washable, aseptic and durable finish for the decoration of interior walls. Modern progress in general sanitation has condemned the use of wall paper and water soluble paints, for interior decorations. Wall paper, due to^its fibrous and absorbent nature, with its attendant sizing and paste, affords a serious culture bed for the growth and multi- plication of disease germs. Similarly, cold water paints due to their high content of glue, casein, dextrin and similar organic materials, offer serious nutrient media for the growth of fungi and moulds, which contri- bute an unsatisfactory and unhygienic environment. Wall paper cannot be'washed nor fumigated, without destroying its decorative effect; while cold water paints are only temporary, very soon failing, scaling and peeling from the surface, and leaving a most unsightly and unattractive appear- ance. TRUS-CON ASEPTICOTE is absolutely free from all organic matter that would ofi'er any possible nutrition for the growth of germs, and is un- questionably the most satisfactory product for interior decoration, con- sistent with the requirements of modern hygiene. TRUS-CON ASEPTICOTE is manufactured from specially selected non-poisonous pigments which have been most carefully and thoroughly ground in a vehicle subjected to special treatments and manipulations. The absolutely inert nature of the pigments used in the manufacture of Asepticote, insures the perfect safety in the use of this product for any interior work, with no possibility of the suspension of particles of the coating in the air that might affect, and even be toxic to dehcate tissues. The special vehicle used in the manufacture of Asepticote, insures continual washing and cleaning of the coating, without affecting the general attractiveness of the finish. The number of the soft tones in which TRUS-CON ASEPTICOTE is manufactured, offers various possibihties for obtaining the most attrac- tive, artistic and decorative effects. The even, uniform, soft and velvety effect exceeds in its attractiveness any other method of interior finish. There are no evidences to show laps, brush marks, or the uneven finish that is so characteristic with lead and oil, and which requires stipplmg to eliminate. The perfect ease with which TRUS-CON ASEPTICOTE can be applied, and the uniform, opaque and dense finish, makes this product considerably more economical than a flattened lead and oil. The perfect saritary qualities of Asepticote, supplemented with the very even washable and durable finish which it produces, in the minimum number of coats, makes this product the most economical and eflicient coating for general use in finishing the interior of residences, schools, public buildings, sanitariums, hospitals and similar structures. On a surface which has been properly prepared, with a sizing coa i TRUS-CON Alkali-Proof Wall Size, as stated in the directnis TRL CON ASEPTICOTE will cover approximately 200 sq. ft. . - gallon, tvj coats. See complete>pecification3 on page S7. Blair County Insane Hospital, Hol]id,avsburle of TKUy-CON Asepticote which you sent, and whieh we used in the rooms as set fortii, makes a good finish. 1 have been slow to make up my mind just what Wall Finisli tn usr, hut it -si-rms to me that from the walls of the rooms wo have finished, \ou(h was the most satisfactory." BLAIR rOTNTY HOSPITAT. FOR. TMI.': rN.SANE, Hollidaysburg, Pa., Dr. If, J. Snnmirr, Sn|it "Your TRCS-CON Asejilieote proved \-er>' satisfactory to us, and we want now to apply your TRl'S-C'ON' Floor Enamel to our fourteen toilet rooms an.l oblige, BROAD STREET NATIONAL BANK, Trenton, N, J. "The buff color TRU.S-CON Asepticote used on the interior walls of the Prospect Street Presbyterian Church is higlii>- satisfactory,', and tlic rom- mittee wish to have the cement floor in basement treated tvilli \'oiir l'"loor Enamel." HARRY A. HILL, ARCHT., Trenton, N. J. "I rccei\-ed the Wall Size and the Asepticote \\hi(di .\ou sent, ine ai the State Normal Schools. These materials gave perfect satisfaction to the room I coated for a sample demonstration — came out like a piece of velvet. The heads of the school are much pleasec' and have ordered a barrel of Concrete Grey Asepticote and a barrel of Wall Size and an additional gallon of Wall Size. If it was not so late, they would order five barrels. They are s^ing to let the rest of the work go over until next term. If their painter will make the material eorne out as nicely as I liave done, no one can ever si'l! thcin an-\-thing \<\\\. 'TKUS- CON.' The head painter at the Normal told the PriTii;ij.)al it was impossible to get such a job with oil paint and that it could onlj- be procured with TRUS- CON.' We just show them the goods and there vou are." A, .1, COMPTON, Trenton, N. J. "Wo nrd'-red 15 gallons of your TRUS-CON A.septicote sometime ago, and have found it very sati.sfartory." LAKEWOOD FARM, CMucago, 111. "Enclosed find order for immediate shipment of TRUS-CON Asepticote. Your materials have always given me satisfaction, and I look for good results with this Asepticote." WILLIAM J. SCALES, ARC^HT., Glen Falls, N. Y. "All rooms and floors of the Chesterfield Hotel are treated nitli TRUS- CON Asepticote, Floor Enamel, etc. as it is Mr. Hanrahan's inlenti-< Q, fcc -: , c a O ^ O C J3 o ' .J > -d ■ W fl^^^^i; f^;-^-^ « H co D Q Z Z O U r/1 D ■"^ a; z h- u ^ O a tn -? O 01 3 o be r2 ford, M ining C er City, y, Ohio. < "!;: n Bee dRe Silv , Tro P arns d an Co. Co 1 « a E p d o a t; >.^ -e.- e ^ "5 rS ' Q a S c g s t» £ S tSPOmPOMW THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON INDUSTRIAL ENAMEL This is the modern practical finish for the interior of industrial plants. It corrects the many weaknesses of cold water paints, and adds many new- advantages invaluable to the efficient treatment of factory interiors. No progressive manufacturer can fail to appreciate the di "ect economy and practical advantages of TRUS-CON INDUSTRIAL ENAMEL, in providing the most sanitary, durable finish with raa.ximum light-reflecting properties. The high enamel finish, characteristic of INDUSTRIAL ENAMEL insures the utilization of all the available light in the interior, by reflecting it directly upon the machinery and parts of the plant where it is most needed. The reduction in artificial lighting cost is a distinct and valuable economy in actual manufacturing expense. TRUS-CON INDUSTRIAL ENAMEL shows no tendency to peel, flake and dust ofl the surface, tending to injure the machinery and very often the manufactured products, as is the case with cold water paints, which, under the very slightest vibration and shock of the machinery, flake and dust, causing continual annoyance and expense. The general nature of TRUS-CON INDUSTRIAL ENAMEL in- sures the greatest service and durability. While with cold water paints the surface must be continually recoated, in order to retain the finish in any acceptable condition, INDUSTRIAL ENAMEL indefinitely remains in good condition. The economy in the use of INDUSTRIAL ENAMEL is evident, when consideration is given to the labor expense involved in applying frequent coatings of cold water paints, as compared with one application of TRUS-CON INDUSTRIAL ENAMEL, The hard, smooth, enamel surface provided by INDUSTRIAL ENAMEL, can be readily washed and cleaned, and kept in a thoroughly sanitary and aseptic condition. The product contains no organic matter, such as is always present in cold water paints, which would afford nutri- tion and development of dangerous germs. The density, opacity and body of INDUSTRIAL ENAMEL, com- bined with its exceptional spreading capacity, makes it a decidedly eco- nomical product, as the enamel finish can be obtained with only two undercoatings on either a porous wood, or masonry surface. While a lead and oil coating soon turns distinctly yellow, due to the inherent characteristic of all drying oils to develop this property when applied to interiors, TRUS-CON INDUSTRIAL ENAMEL indefinitely retains its brilliancy and its capacity for the diffusion of natural sunlight. IN- DUSTRIAL ENAMEL contains no poisonous pigments, and does not present the objectionable points resultinr from the use of lead and oil. Investigation of the economy and iency of ' RUS-CON INDUS- TRIAL ENAMEL will convince any ant . " nd. nt, interested in the productiveness of his organizatK ■, thai "■ brighter and whiter interior, flooded with sunshine ^d the .,,.^. ■ of i \ture's out-of-doors, can be had with TRUS-CON INDUSTRIE JNAf. '^.h. Standard specifications for the treatment of interior 'faces ' var- ious nature with TRUS-CON INDUSTRIAL ENAMEL, e given ^m- pletely on pages 89 and 90 in this book. Sample panels, showing the exact nature and texture of the finish, will be furnished on request, and full recommendations, specifications and estimates of cost prepared for all special cases. THE TRUS-CON PRODUCTS HAND BOOK '!sM?^«vS^',.-^^,^... 7-.v_ :-r-r- Arnfeld Building, Pittsburg, Pa. Exterior Walls Finished with TRUS-CON Edelweiss THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON EDELWEISS This product is a very special white gloss enamel, for finishing ex- terior surfaces. In application, it flows as freely and smoothly as a long oil varnish, having no tendency to show brush marks, or laps. TRUS-CON EDELWEISS produces a finish that will not turn yellow, scale, crack or lose its gloss under continual exposure to elementary con- ditions. It is applicable for finishing exterior metal, wood, brick, or concrete surfaces, and under proper manipulation, with supplementary undercoatings, produces a finish in texture and attractiveness excelling that of the very highest class terra cotta enamel. TRUS-CON HOSPITAL ENAMEL Applicable for providing the most attractive sanitary finish on in- terior of hospitals, sanitariums and similar institutions, where a perfectly washable, durable, aseptic coating is essential. The special formulation of TRUS-CON HOSPITAL ENAMEL, in- sures a maximum degree of permanency on interior work, when subject to occasional washing with strong antiseptic and disinfecting solutions, together with frequent washings with soap and water. The coating produced on the drying of TRUS-CON HOSPITAL ENAMEL is of the very closest and densest texture, so as to offer ab- solutely no opportunity for the lodgment of any germs. It is positively aseptic and contains no material that would offer nutrition, or media for the growth of any bacteria. TRUS-CON HOSPITAL ENAMEL will indefinitely retain its per- fectly white appearance, and under proper application with appropriate undercoatings, will permanently hoW its bond to the surface, showing no indications of cracking, chipping, or peeling. TRUS-CON HOSPITAL ENAMEL has been tested very carefully, and due to the most excellent results under trial tests, is being specified and used with most splendid results by a great number of architects who have taken opportunity to observe the special quahty jf this product. TRUS-CON DAIRY ENAMEL There are no foods that require closer care, or more sanitary environ- ment in preparation, than dairy products. The most exacting care should be exercisecl by dairymen to protect the general health of the public de- pending upon them for their various dairy products, to insure that they are prepared under the most hygienic and aseptic conditions. This re- quires that the usual porosity of a wood or masonry surface may be re- placed by a dense, permanent, sanitary enamel, that can be continually washed and cleaned, and maintained in the highest condition of cleanli- TRUS-CON DAIRY ENAMEL has been specially formulated to meet the requirements of dairymen, for finishing the interior of their buildings, to provide the most attractive and sanitary enamel finish. This product is particularly opaque and dense, and requires a very minimum number of coats to provide a most satisfactory enamel finish There is no product available that compares favorably with TRUS-CON DAIRY ENAMEL in providing a most attractive, sanitary and economi- cal finish, for very general application in dairy and creamery structures. THE TRUS-CON PRODUCTS HAND BOOK THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON BAR-OX NO. 7. This product is particularly formulated as a protective coating for structural steel, bridges, and general steel and iron surfaces exposed to natural elementary conditions. The efficiency and effectiveness of any method of protection must obviously be based on the correctness of the conception and appreciation of the principles operative in the process of corrosion. The extensive and apparently conclusive research work conducted in connection with the conception, development and ultimate substantia- tion of the electrolytic theory, has resulted in this explanation of the process of corrosion being most generally accepted. The one essential fact emphasized by the interpretation of the elec- trolytic theory is the absolute necessity of the presence of water to pro- vide the hydrogen in order that the corrosion may start. The protection of iron and steel against corrosion is simply and literally a problem of waterproofing, and its solution will depend upon providing coatings which particularly excel in their water-resisting and water-shedding qualities, so as to provide the most even, continuous and impervious insulation over the surface, positively and effectiA'ely pro- tecting it from any possible contact with moisture. The vehicle employed in the manufacture of TRUS-CON BAR-OX No. 7 is the acme of our experimental work on the synthesis of the most impenetrable film, and acc>.rdingly offers the most efficient and effective medium of insulating an iron or steel surface over which it is applied from contact with water. The pigments employed in the manufacture of TRUS-CON BAR-OX No. 7 are selected in consideration of their inhibitive properties, and are so quantitively combined as to produce the maximum inhibitive capa- city. In the mechanical preparation of these pigments, the greatest possible care is taken to so regulate their physical dimensions as to pro- vide a granularmetric composition that will impart the maximum de'^sity to the film, which supplementary to the natural water-resisting qua -es of the vehicles, offers the most certain protection against the pes. absorption or penetration of moisture. The formulation of TRUS-CON BAR-OX No. 7 in the strictest compliance with the most advanced principles of the protection of iron and steel against natural corrosion, makes this product the most efficient coating for treating all iron and steel surfaces, such as structural steel frames, bridges, viaducts, tanks, and similar structures which are ex- posed to the natural elementary conditions. The easy-flowdng qualities of this product insure the maximum cover- ing capacity, consistent with providing a film of sufficient thickness and density to obtain thorough and dependable protection. TRUS-CON BAR-OX No. 7 is regularly manufactured in the three standard colors, of RED, GREEN and BLACK. THE TRUS-CON PRODUCTS HAND BOOK PROTECTIVE COATINGS FOR IRON AND STEEL UNDER SPECIAL CONDI- TIONS OF EXPOSURE The very general application of iron and steel in the several arts is so varied that no one protective coating could be efficient for the various conditions of service and exposure to which the metal is subjected. Obviously, the properties of the protective coating appHed to a steel bridge must be different from a product employed for protecting steel subject to conditions of high temperature or active chemical conditions. It is accordingly necessary to determine accurately the conditions to which the protective coating will be subjected and treat raw materials best suited to develop the properties required by the particular condi- tions. Our BAR-OX coatings include products for practically every condi- tion to which iron and steel are subjected and require protection against natural corrosion. The great success which our BAR-OX products have given is due entirely to the great care which has been taken in deter- mining in every case all the conditions to which the coating will be subjected and formulating the several products so as to most satisfac- torily and efficiently meet every possible condition. BAR-OX No. 14. BRINE AND CONDENSER PIPES, COILS, ETC. The efficient protection of iron and steel pipes when exposed to the active corrosive conditions in refrigerating plants, is a very important prob im for manufacturers having such installations in connection with their plants. TRUS-CON BAR-OX No. 14 has been very carefully formulated, with a full understanding of the exact conditions and requirements of an efficient protective coating for coils, condensers, and, in fact, all iron work in connection with brewing, ice-making and general refrigerating plants. This product will stand a high heat, show no tendency to become brittle or lose its perfect adhesion to the metal when cold, and is thor- oughly immune to the action of moisture, thereby efficiently protecting and insulating the surface from the active conditions of corrosion. TRUS-CON BAR-OX No. 14 is regularly manufactured in black, but can be supplied in\lark maroon and green. THE TRUS-CON LABORATORIES, DETROIT, MICH. BAR-OX NO. 21 Stack Enamel, Boiler Front Enamel This product is particularly adapted as a protective coating for iron and steel which in practical use are subject to a comparatively high degree of heat, such as smoke stacks, boiler fronts, etc. The product most perfectly combines in one product resistance to temperature conditions and ability to stand continual exposure to ex- treme conditions, without showing any tendency to peel, crack or blister. The product flows and spreads most easily and is especially in favor for treating boiler and engine fronts, due to the very attractive appear- ance which it gives in addition to its remarkalile durability. BAR-OX NO. 28 Acid and Alkaline Conditions This product is particularly adapted for coating metal that is subject to active chemical conditions. It is efficient for treating metal tanks which are subject to the action of weak acids. Also recommended as a final coat in painting structural steel to be embedded in concrete. The coatings most generally used for painting structural steel are sensitive to saponification when coming in contact with strong alkali, and if a final coat such as BAR-OX No. 28 is not ised, the coating will be entirely destroyed in contact witli the strong alkali always present in concrete. The very best practice for treating structural steel to be embedded in concrete is to use TRUS-CON BAR-OX No. 7 for the first and second coats, to obtain the very fullest inhibitive value from this product, followed with BAR-OX No. 2S as the final coat, which will perfectly protect the BAR-OX No. 7 from any injury due to the alkali present in the concrete. THE TRUS-CON PRODUCTS HAND BOOK THE TRUS-CON LABORATORIES, DETROIT, MICH. A FEW TRUS-CON BAR-OX USERS Pennsylvania Railroad Co., Pittsburg, Pa. Pere Marquette Railroad Co,, Detroit, iMich. Grand Rapids & Indiana Railroad Co., Grand Rapids, Mich. Kansas City, Mexico & Orient Ry. Co., Kansas City, Mo. Vandalia Railroad Co., St. Louis, Mo. Illinois Theatre, Chicago, III. Baseball Grandstand, Detroit, Mich. Several Bridge.s, Grosse Pointe Farms, Midi. Large Steel Bridge, Marietta, Ohio. Terminal Warehouse, Pittsburgh, Pa. City Waterworks Dept., Rochester, N. Y. Vulcan Iron Works, Chicago, III. The Russell Co., Massillon, Ohio. Board of Public Works, Battle Creek, Mich. Missouri Pacific Ry. Co., St. Louis, Mo. Imperial Porcelain Works, Trenton, N. J. Star Porcelain Works, Trenton, N. J. Robt. H. IngersoU & Bro., Trenton, N. J. Arctic Mining & Power Co., Emigrant Gap, Calif. Illinois Theatre, Chicago, 111. Koh-I-Nor Laundry, Munsey, Indiana. The Mutual Electric Co., Chicago, 111. American Foundry & Machine Co., Plarnilton, Ohio. New Port Mining Company, Ironwood, Mich. Street Railway Co., Detroit, Alichigan. Pubhc Lighting Plant, Detroit, Micliigan. Illinois Steel Company, Chicago. The Morton Mfg. Co., Muskegon Heights, Mich. The Ingalls Iron Works Co., Birmingham, Ala. V/EST VIRGINIA UNIVERSITY Department of Chemistry. Morgantown, W. Ys.., June 7, !OHl. Analytical and Physical ChL.-iiistry, F. L. Kortright, D. S. C. Trussed Concrete Steel Company, Detroit, Mich. Gentlemen — Replying to your letters of .January 20th_, 1910 and of earlier dates, I am pleased" to inform you that your special paint (BAR-OX), wa.-^ the most satisfactory of all of the samples tested, and that I have reconi- mended its use on the work in hand. Very truly j'ours, F. L. KORTRIGHT. THE TRUS-CON PRODUCTS HAND BOOK TRUS-CON ROOF-SEAL This product has a very universal application for correcting roof troubles. It stops the rusting and corrosion of tin and metal roofs, and enlivens and revives the life of any felt roof. It is, in fact, applicable to any roof that is becoming porous and requires a product that will pene- trate into the pores, completely sealing them, and providing a new con- tinuous coating over the entire root that will be waterproof, and possess qualities which will endure against the cold and frost of our winters and the scorching sun of our summers. TRUS-CON ROOF-SEAL is manufactured from the very best grades of natural asphaltum, blended with a special combination of oils, which insures a product that will give a coating of the greatest elasticity, tough- ness and durability. The number of coats of TRUS-CON ROOF-SEAL required will de- pend upon the particular conditions existing on the roof to be treated. If in some places the roof is especially porous, these parts should receive a special application of a liberal quantity of TRUS-CON ROOF-SEAL, so that the unusually porous parts can be well filled up with TRUS-CON ROOF-SEAL and a continuous coating provided over the entire area. TRUS-CON ROOF-SEAL will cover 200 square feet on metal roofs, about 1.50 square feet on a good felt roof, while it will require at least a gallon for every 100 square feet on a porous absorbent roof. LEFFLER & BLAND Contractors for Brick and Stone Work Setting Mantles, Etc. Marion. Ohio, August .5, 1912 Trussed Concrete Steel Co., Detroit, Michigan. Gentlemen — Your TRUS-CON Roof-Seal is all you claim for it and we arc very much pleased with the results. Yours truly, LEFFLER & BLAND, By C. W, Leffler. Narberth. Pa. Trussed Concrete Steel Company, 408 Crozer Building, Philadelphia, Pa. Gentlemen — For your information, desire fo .itate that the TRUS-CON Roof-Seal which i'ou furnished me a couple of months ago i? without doubt the best roofing paint I have used in my fifteen years' experience as a painter. Your paint seems to spread farther and smoother, and closes up the pores better than anything I know of, and you can rest assured that vou will L^et all my future orders. Wiafiing J'ou continued success, I atn, \'fry trul\' vours. E .1 HOOU, THE TRUS-CON LABORATORIES, DETROIT, MICH. TRUS-CON IRONITE FLOORING Nature of Material: A finely ground metallic powder, possessing the property of combin- ing with the oxygen of the air, expanding so as to fill out and close the pores and interstices of any cementitious composition in which it is used. Purpose of Product; For use in laying the top surface of cement floors, to impart a greater hardness and resistence to wear. Directions for Use; (1) The very first essential in the use of TRUS-CON IRONITE FLOORING is to insure a most even and uniform mixing of the dry powder with the dry cement. The quantity of IRONITE to be added to the dry cement varies from fifteen (15) to twenty-five (25) per cent., depending upon the service to which the floor will be subjected. For the very best results, twenty five (25) pounds of TRUS-CON IRONITE FLOORING should be most evenly and uniformly mixed with each bag of cement. The mixing should be continued untfl there is absolute certainty of obtaining the most uniform and even distribution of the powder throughout the dry cement. Good results cannot be obtained if this very essential point of thorough mixing is not carefully observed (2) The dry mixture of cement and TRUS-CON IRONITE FLOOR- ING should be again thoroughly mixed with the dry sand, used in the regular proportion of 1:2. (3) After thorough mixing of the Ironized cement with the dry sand, the mixture should be thoroughly tempered with water, to the correct consistency for applying cement finish. (4) The top surface should correctly be applied at the same time as the main body of concrete, or at least while it is still green, so as to insure a solid bond of the top finish to the concrete. (5) The thickness of the top finish will depend upon the service to which the floor is subjected, varying between one-quarter and one inch. For general conditions, a thickness of one-half inch is the regular practice. As the efficiency of the product is a direct result of the thorough and complete oxidation of the material, so as to fill out the pores of the mass, it is very necessary that the floor be kept thoroughly wet for a week or ten days after laying, so as to accelerate the oxidation and development of the product. Thickness of Quantities Ironite Flooring No. Lbs. of Ironite Flooring Top Coating 1" to Cement Used 15% 20% 25% per 100 sq. ft. 57.0 7(3.0 95.0 H" 15% 20% 25% 42.8 57.0 71.3 Vi" 15% 20% 25% 28.5 38.0 47.5 THE TRUS-CON PRODUCTS HAND BOOK Stucco Sidings Waterproofed with TRUS-CON PASTE Great Lakes Engineering Works, Ashtabula, O. Stucco Sidings Waterproofed with TRUS-CON PASTE Shops, Rutland Railway Co., Rutland, Vt. THE TRUS-CON LABORATORIES, DETROIT, MICH. SPECIFICATIONS FOR WATERPROOFED CEF4ENT STUCCO 1. Intent — It is the intent of these specifications to obtain a sound, permanent and waterproof stucco. 2. Materials— The materials composing the stucco shall consist of: (a) Portland Cement which has been carefully tested and found to satisfactorily meet the requirements of the Specifications of the American Society for Testing Materials. (b) Sand which is practically free from organic matter and uniform- ly graded in size from coarse to fine. (c) Hydrated lime that is uniform in quality and perfectly hydrated. ;d) TRUS-CON Watsrproofiiig Paste Concentrated as manufac- tured by TRUS-CON LABORATORIES, Detroit, Mich. 3. Proportions — The proportions of the above specified materials by volume, shall be five (5) parts of cement, twelve (12) parts of sand, and one (1) part of hydrated lime. One (1) part of TRUS-CON Water- proofing Paste Concentrated shall be added to every eighteen (IS) parts of water used to temper the mortar. 4. Mixing — The cement and hydrated lime, after being thoroughly mixed dry to uniform color, shall be added to the dry sand and the whole manipulated until evenly mixed. The dry mixture shall then be tempered to the correct working consistency with water to which TRUS-CON Waterproofing Paste Concentrated has been added in proportion specified. The mortar must be thoroughly worked until perfectly hom- ogeneous. This composition shall only be made up in lots that can be immediately applied, and any material that has been mixed with water over thirty (30) minutes before applying shall be rejected. 5. AppHcat;.3n — All walls shown on elevation for stucco finish shall be two-coat work. The first coat shall be prepared as specified aV with the addition of long cow hair for keying when appl' lett The face of the first coat shall be thoroughly scratched over orrr for the finish coat, which shall be applied to a total thickness jf on> (1"), when the first coat has set sufficiently hard to safely hold it. finish coat shall be carefully floated from any porous imperfections. When plastering over a masonry surface, special care must be taken to thoroughly saturate the masonry with water and the plaster applied at once. 6. Drying- — Special care shall be taken to avoid too rapid drying. If in direct rays of the sun, it shall be protected with a damp canvas or burlap, and when sufficiently resistive, shall be frequently sprinkled with water. 7. No exterior plastering shall be permitted until all interior parti- tions are studded up and completely braced. THE TRUS-CON PRODUCTS HAND BOOK IrOU/VDAT/O/V ^ALl i^^ATCRPROOFED -\THROUG/iOUT W/TH [TRUS-COfi WATERPROOFING PASTE Wftterprjonna Mass Concrete by Inh'tcral I\Ii'tho<] THE TRUS-CON LABORATORIES, DETROIT, MICH. SPECIFICATIONS FOR WATERPROOFING MASS CONCRETE BY INTEGRAL METHOD Applicable to Standpipes, Cisterns, Reservoirs, Founda- tions and Similar Structures 1. Intent — It is the intent of these specifications to obtain a water- tight concrete structure. 2. Method — Water-tightness shall be secured by the addition of TRUS-CON Waterproofing Paste, Concentrated, as manufactured by the TRUS-CON LABORATORIES, Detroit, Michigan to all water used to temper the dry mixture of cement and aggregate in proportions and mixed as directed below. 3. Ingredients and Proportions for Concrete — The concrete com- posing the main body of the structure shall consist of one (1) part cement, two (2) parts of sand, and four (4) parts of stone, each to meet the fol- lowing requirements : (a) The cement shall be a high grade Portland, which has been care- fully tested and found to satisfactorily pass the requirements of the Standard Specifications of The American Society for Testing Materials, and preferably ground so that eighty per cent (80%) shall pass a standard two hundred (200) mesh sieve. (b) The sand shall consist of spherical grains of any hard rock that is practically free from clay, absolutely tree from organic matter, and uni- formly graded in size from coarse to fine. (c) The stone shall be screened from gravel, and shall for sixty per cent (60%) of its bulk be uniformly graded between diameters of one (1) and one and one-half (IJ2) inches, and for forty per cent (40%) of its bulk be uniformly graded between diameters of one-quarter (li) ' "^d one (1) inch. A hard crushed trap rock may be substituted for gravel it screened to meet the requirements indicated. 4. Mixing — The dry mixture of cement, sand and stone in the above proportions shall be tempered to a medium wet consistency with water to which one (1) part of TRUS-CON Waterproofing Paste Concen- trated has been added as directed by the manufacturers, for every thirty-six (36) parts of water. 5. Placing All the concrete shall be placed in one continuous opera- tion 'each pouring being thoroughly spaded to insure uniform density. In cases where joints are absolutely unavoidable, very special care shall be taken to clean and roughen the old surface and have it thoroughly wet and slush-coated immediately before placing additional concrete. THE TRUS-CON PRODUCTS HAND BOOK £>;:;0/ ■-!?■: ■'■■.■'ft'',' ■•'(> ':;^::;;fc^:-..py ■p.- .■<:3,-: (%.' CEMENT PL A5TER COAT XwATERPROOEED WITH {jRUS-CO/y WATERPROOFING PASTE ( 2" CEMENT FINISH WATERPROOFED j UWITtl TRU5-C0N WATERPROOFING PA5TE Waterprooljnt!; Concrota or Masonry by Means of Wnfcrprooferl ['kisler Coat Applied to Interior Surfaces THE TRUS-CON LABORATORIES, DETROIT, MICH. SPECIFICATIONS FOR WATERPROOFING CONCRETE AND GENERAL MASONRY STRUCTURES BY MEANS OF WATERPROOFED PLASTER COAT Applicable to Cisterns, Reservoirs, Foundations, Base- ments, Tunnels, Subways and Similar Structures 1. Intent — It is the intent of tliese specifications to obtain a water- tight structure. 2. Method — Water- tightness shall be secured by plastering the in- terior surface of the structure with a continuous coat of Portland cement mortar waterproofed with TRUS-CON Waterproofing Paste Concen- trated as manufactured by the TRUS-CON LABORATORIES, Detroit, Michigan 3. Ingredients and Proportions of Waterproofed Plaster Coat — The mortar composing the plaster coat shall consist of one (1) part of cement and two (2) parts of sand, to meet the following requirements: (a) The cement shall be a high grade Portland, which has been care- fully tested and found to satisfactorily meet the requirements of the Standard Specifications of the American Society for Testing Materials, and preferably ground so that eighty per cent (80%) shall pass a stand- ard two hundred (200) mesh sieve. (b) The sand shall consist of spherical grains of any hard rock- that is practically free from clay, absolutely free from organic matter, and uniformly graded in size from coarse to fine. 4. Preparation of the Coating — The waterproofed cement mortar shall be prepared by thoroughly tempering (to required consistency) a dry mixture of one (1) part of cement and two (2) la'ts rf sa H, witi water to which TRUS-CON Waterproofing Paste ^ 22 0.31 0.94 |2.12l0.300.90 1 1.5 2 2 49 0..53 0.70 o 40 0.51 • 0.68 12.31:0.49 0.65 1 1 5 2,52 27 0.48 0.80 o IS . 46 0.77 ,2.090.440.74 1 1 5 '■> 2 09 0.44 O.SS ■> 00 0.42 0.84 |1. 9110. 400. 81 1 1 5 3 . 5 1 94 0.41 0.96 84 0.39 0.91 ,4.76l0.37'0.87 1 1 5 ■i |1 SO . 38 1.01 71 0.36 0.96 1.630.340.92 1 1 5 4.51 fi9 . 36 1.07 (10 0.34 1.01 1.510.320.96 1 1 5 5 1 59 . 34 1.12 50 0.32 1.06 11. 4210.301. 00 1 2 3 1 S9 . 53 O.SO 81 0.51 0.76 1.740.49 0.74 1 "^ 3 . 5 1 70 0.49 0.S7 68 0.47 . S3 1.610.45 0.79 1 ^ 4 . 1 0.5 0.46 0.93 57 0.44 0.S8 4.500.420.84 1 '^ 4.5' 1 55 . 44 0.98 48 0.42 0.94 1.410.400.89 1 "^ 5 1 47 0.41 1.03 39 . 39 0.98 1.320.370.93 1 2 5.5|1 39 . 39 1.08 31 0.37 1.01 1.25;0.35 0.97 1 '^ (i 1 32 0.37 1.11 25 . 35 1.06 1.180.331.00 1 2.5 3 1 72 0.61 . 73 (.i6 58 0.70 1.000.500.68 • 1 2.5 3 . 5| 1 62 , 57 0.80 55 0.55 0.76 1.490.520.73 : 1 , 2.5 4 1 52 0.54 . 86 46 0.51 . S2 1.400.490.79 2.5 4 . 5i 1 44 0.51 0.91 37 0.4S 0.87 1.310.46 0.83 2.5j 5 1 1 37 . 48 0.96 30 . 46 . 92 1.240.440.87 2.5 5 . 5;' 1 30 0.46 1.01 1 23 44 . 95 1.17 0.410.91 1 2.5 1 24 0.44 1.05 17 0.41 0.99 1.110.390.94 1 1 2.5 . 5 IS 0.42 1 . 08 12 0.39 1.02 1.060.370.97 1 1 2.5 7 13 . 40 1.11 1 07 0.37 1.05 1.010.36:0.99 1 3 4 42 0.60 0.80 30 . 36 0.77 1.30 0.55'0.73 1 1 3 4.5 34 0.57 0.85 28 . 55 O.Sl 1.23,0.520.78 I ' 3 5 28 . 54 0.90 1 OO . 52 0.S6 1.1710.490.82 1 : 3 5.5 oo 0.52 0.94 16 49 90 1.110.470.86 3 6 !1 16 . 49 9S 11 0.47 0.94 1 .050.440.89 3 6.5 1 12 0.47 1 . 02 00 . 45 0.97 1.010.430.92 From "Concrete, Plain and Reinforced" by Taylor and Thompson, THE^RUS-CON LABORATORIES, DETROIT, MICH. INDEX AI.KALI-PROOF WALL .SIZE iy2 Specifications K7 ASEPTICOTE ".'./."'-'.'./.'.'.'.'/.'.'.'.'.'.'.['.'.['../. 67 Illustrationa r)('i-5S-6U Reports Ti.^-ryj Specification ,S7 Users )il BAR-OX For Acid-Proofing 71 For Boiler Fronts 71 For Bridges (59 For Brine and Condenser Pipes 71) For Exposed Iron and Steel (jli For Smoke Stacks 71 For Structural Steel (59 Illustrations f;S-7J Reports 7y Specifications 92 BASEMENTS,' WATERPROOFING', '. '. .'',',',' 79-,8'l' BRIDGE COATING ii9-92 CISTERNS, WATERPROOFING 79-Nl DAIRY ENAMEL G7 DAMPPROOFING AND WATERPROOFINfJ :i DAMPPROOFING, DEFINITION OF :; DAMPPROOFING WAT,LS L'H-:i:i-:i7 DEFINITION WATERPROOFING AND DAMPPlioOFING :■; DUST-PROOFIXG FLOORS Li-91 EDELWEISS, EXTERIOR ENAMEL,. 57 Illustration (ill ENAMELING FLOORS 4,Wll ENAMELING WALLS • r,:;-(l.';-U7 FINISHING WALLS 2:i-,57-a2-6:j-03-07-3C,-s7-NS-.S9 FLOOR ENAAIEL -ir, Illustrations 4i-4li Primer 40 Reports 44- l.'.-17-4.s^!) Specifications 91 Users .111-51 FLOOR HARDENER 7.5 FLOOR PRIMER 4G Specifications 91 FOUNDATION COAT 41 LTsers 41 FOUNDATIONS 7-11-79-xl HARDENING FLOORS "■'> HOSPITAL ENAMEL l-' INDUSTRIAL ENAMEI 11. Illustrations 5 V Specifications .~^9 Users 54 IRONITE FLOORING 7.j Quantities "■' Specifications "■-' METAL COATING 5s-r,;l-7(l-71-!i2 PASTE, WATERPROOFING 7 Directions L5 Illustrations 6-10-12-l:3-14-10-l.S-2l_l Quantities 1 -^ Reports .S-1 1-12-13-17-19 Specifications 77-79-.yi Users ' - - - PHOTOMiCROGRAP'HS OF CEMENT FLOORS 52 PLASTER BOND, DAMPPROOFING PAINT 37 Illustrations ■^'-''■^S"*'^ 85 ■ ■ 39 Reports. Specifications . Users .. . S5 THE TRUS-CON PRODUCTS HAND BOOK INDEX— Continued PLASTER COAT 7-77-81 POR SEAL EXTERIOR TRANSPARENT COATING 33 32-34 3.5 QUANTITIES CUBIC YARD CONCRETE 94 QUANTITIES CUBIC YARD MORTAR ROOF-SEAL 93 74 74 SIZE U2-S7 SNO-WITE ENAMEL 63 ... 8S SPECIFICATIONS, DAMPPHOOFING. 85 86 Exterior Foundation Walls (Foundation Coat) SPECIFICATIONS, FINISHING EXTERIOR WALLS 41 86 67 SPECIFICATIONS FINISHING INTERIOR WALLS .87-8.1-89 SPECIFICATIONS, FLOORS 91 75 79-81 SPECIFICATIONS, STRUCTURAL STEEL SPECIFICATIONS, WATERPROOFING 92 79-81 77-81 79-81 Floors 79-81 79-81 79-81 Tunnels 79-81 79-81 77 STONE BACKING 43 43 42 STONE-TEX — Extrriur Wall Fini.Ji 23 22-24-2.5-26-28-29 30 24-2.5-27-28 86 Users 31 STUCCO 23-86 23-33-86 7 77 TABLE OF CONTENTS TABLES Pressures by Varying Water Heads M.'iter; Required Cubic Yards Mortar Mater' Required Cubic Yards Concrete TESTS 93 93 94 IS TEXTUF ■ CEMENT FLOORS 53 Illust ... WALL 1 57 62 63 64 65 67 Ext „ 23-67-86 WALL SIZE 62-87 WATERPROO'aNG: 7-79 Plaster Coa^ 7 SI 7 77 WATERPROOFING, DI ION OF., 3 WATERPR(])OFING PA. WATER PRESSURE . . 93